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Sample records for texaco coal gasification

  1. DEMONSTRATION BULLETIN: TEXACO GASIFICATION PROCESS TEXACO, INC.

    EPA Science Inventory

    The Texaco Gasification Process (TGP) has operated commercially for nearly 45 years on feeds such as natural gas, liquid petroleum fractions, coal, and petroleum coke. More than 45 plants are either operational or under development in the United States and abroad. Texaco has dev...

  2. TEXACO GASIFICATION PROCESS - INNOVATIVE TECHNOLOGY EVALUATION REPORT

    EPA Science Inventory

    This report summarizes the evaluation of the Texaco Gasification Process (TGP) conducted under the U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program. The Texaco Gasification Process was developed by Texaco Inc. The TGP is a comm...

  3. U.S. EPA'S EVALUATION OF A TEXACO GASIFICATION TECHNOLOGY

    EPA Science Inventory

    Gasification technologies are designed to produce, from carbonaceous organic materials (e.g., coal, oil), a useable mixture of carbon monoxide and hydrogen called synthesis gas, or syngas. yngas could be used to produce power or chemicals. he Texaco Gasification Process (TGP) emp...

  4. Considerations on coal gasification

    NASA Technical Reports Server (NTRS)

    Franzen, J. E.

    1978-01-01

    Commercial processes for the gasification of coal with oxygen are discussed. The Koppers-Totzek process for the gasification of coal dust entrained in a stream of gasifying agents is described in particular detail. The outlook for future applications of coal gasification is presented.

  5. Coal Gasification (chapter only)

    SciTech Connect

    Shadle, L.J.; Berry, D.A.; Syamlal, Madhava

    2002-11-15

    Coal gasification is presented in terms of the chemistry of coal conversion and the product gas characteristics, the historical development of coal gasifiers, variations in the types and performance of coal gasifiers, the configuration of gasification systems, and the status and economics of coal gasification. In many ways, coal gasification processes have been tailored to adapt to the different types of coal feedstocks available. Gasification technology is presented from a historical perspective considering early uses of coal, the first practical demonstration and utilization of coal gasification, and the evolution of the various processes used for coal gasification. The development of the gasification industry is traced from its inception to its current status in the world economy. Each type of gasifier is considered focusing on the process innovations required to meet the changing market needs. Complete gasification systems are described including typical system configurations, required system attributes, and aspects of the industry's environmental and performance demands. The current status, economics of gasification technology, and future of gasification are also discussed.

  6. Underground coal gasification. Presentations

    SciTech Connect

    2007-07-01

    The 8 presentations are: underground coal gasification (UCG) and the possibilities for carbon management (J. Friedmann); comparing the economics of UCG with surface gasification technologies (E. Redman); Eskom develops UCG technology project (C. Gross); development and future of UCG in the Asian region (L. Walker); economically developing vast deep Powder River Basin coals with UCG (S. Morzenti); effectively managing UCG environmental issues (E. Burton); demonstrating modelling complexity of environmental risk management; and UCG research at the University of Queensland, Australia (A.Y. Klimenko).

  7. Coal gasification systems engineering and analysis. Appendix G: Commercial design and technology evaluation

    NASA Technical Reports Server (NTRS)

    1980-01-01

    A technology evaluation of five coal gasifier systems (Koppers-Totzek, Texaco, Babcock and Wilcox, Lurgi and BGC/Lurgi) and procedures and criteria for evaluating competitive commercial coal gasification designs is presented. The technology evaluation is based upon the plant designs and cost estimates developed by the BDM-Mittelhauser team.

  8. Underground gasification of coal

    DOEpatents

    Pasini, III, Joseph; Overbey, Jr., William K.; Komar, Charles A.

    1976-01-20

    There is disclosed a method for the gasification of coal in situ which comprises drilling at least one well or borehole from the earth's surface so that the well or borehole enters the coalbed or seam horizontally and intersects the coalbed in a direction normal to its major natural fracture system, initiating burning of the coal with the introduction of a combustion-supporting gas such as air to convert the coal in situ to a heating gas of relatively high calorific value and recovering the gas. In a further embodiment the recovered gas may be used to drive one or more generators for the production of electricity.

  9. Coal gasification: an overview

    SciTech Connect

    Simbeck, D.R.; Dickenson, R.L.; Moll, A.J.

    1982-03-01

    Continued intermediate and long-term price escalation for conventional fuels seems certain. This situation increases the attractiveness of coal gasification and reduces its economic risk. Near-commercial and promising advanced gasifiers need to be demonstrated so that their potential advantage over commerially proven gasifiers can be realized and not postponed. An approach for minimizing technical uncertainties and for training personnel in coal gasification operations is to build a plant based on technology which could be expanded to include new types of gasifiers as they become available. This approach would enable the industry to take advantage of technology development and of increasing fuel prices while controlling the risk of obsolescence. 3 figures, 3 tables.

  10. PNNL Coal Gasification Research

    SciTech Connect

    Reid, Douglas J.; Cabe, James E.; Bearden, Mark D.

    2010-07-28

    This report explains the goals of PNNL in relation to coal gasification research. The long-term intent of this effort is to produce a syngas product for use by internal Pacific Northwest National Laboratory (PNNL) researchers in materials, catalysts, and instrumentation development. Future work on the project will focus on improving the reliability and performance of the gasifier, with a goal of continuous operation for 4 hours using coal feedstock. In addition, system modifications to increase operational flexibility and reliability or accommodate other fuel sources that can be used for syngas production could be useful.

  11. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

    2001-12-01

    The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

  12. Coal gasification cogeneration process

    SciTech Connect

    Marten, J.H.

    1990-10-16

    This patent describes a process for the coproduction of a combustible first gas stream usable as an energy source, a sulfur-dioxide-containing second gas stream usable as a source for oxidant in the gasification of coal and a sulfur-dioxide-containing third gas stream usable as a feedstock for the production of sulfuric acid. It comprises: reacting coal in a coal gasification zone in the presence of an oxidant under partial coal-gasifying conditions to produce carbonaceous char and a crude gas stream; separating sulfur-containing compounds from the crude gas stream in a sulfur recovery zone to produce a combustible first gas stream and elemental sulfur; reacting the carbonaceous char and gypsum in a reaction zone in proportions such that the non-gypsum portion of the carbonaceous char and gypsum mixture contains sufficient reducing potential to reduce sulfur in the gypsum to gaseous compounds of sulfur in a +4 or lower oxidation state under reducing conditions to produce first a sulfur-dioxide-containing second gas stream which contains weaker SO{sub 2} produced in an early stage of the reaction zone and removed from the reaction zone, and then a sulfur-dioxide-containing third gas stream which contains concentrated SO{sub 2} recovered from a later stage of the reaction zone.

  13. Opportunities in underground coal gasification

    SciTech Connect

    Bloomstran, M.A.; Davis, B.E.

    1984-06-01

    Field tests of underground coal gasification carried out in steeply dipping beds in the US have demonstrated that this technology could increase the recoverable coal resources of the country considerably.

  14. Underground Coal Gasification Program

    SciTech Connect

    Thorsness, C. B.; Britten, J. A.

    1994-12-01

    CAVSIM is a three-dimensional, axisymmetric model for resource recovery and cavity growth during underground coal gasification (UCG). CAVSIM is capable of following the evolution of the cavity from near startup to exhaustion, and couples explicitly wall and roof surface growth to material and energy balances in the underlying rubble zones. Growth mechanisms are allowed to change smoothly as the system evolves from a small, relatively empty cavity low in the coal seam to a large, almost completely rubble-filled cavity extending high into the overburden rock. The model is applicable to nonswelling coals of arbitrary seam thickness and can handle a variety of gas injection flow schedules or compositions. Water influx from the coal aquifer is calculated by a gravity drainage-permeation submodel which is integrated into the general solution. The cavity is considered to consist of up to three distinct rubble zones and a void space at the top. Resistance to gas flow injected from a stationary source at the cavity floor is assumed to be concentrated in the ash pile, which builds up around the source, and also the overburden rubble which accumulates on top of this ash once overburden rock is exposed at the cavity top. Char rubble zones at the cavity side and edges are assumed to be highly permeable. Flow of injected gas through the ash to char rubble piles and the void space is coupled by material and energy balances to cavity growth at the rubble/coal, void/coal and void/rock interfaces. One preprocessor and two postprocessor programs are included - SPALL calculates one-dimensional mean spalling rates of coal or rock surfaces exposed to high temperatures and generates CAVSIM input: TAB reads CAVSIM binary output files and generates ASCII tables of selected data for display; and PLOT produces dot matrix printer or HP printer plots from TAB output.

  15. Underground Coal Gasification Program

    Energy Science and Technology Software Center (ESTSC)

    1994-12-01

    CAVSIM is a three-dimensional, axisymmetric model for resource recovery and cavity growth during underground coal gasification (UCG). CAVSIM is capable of following the evolution of the cavity from near startup to exhaustion, and couples explicitly wall and roof surface growth to material and energy balances in the underlying rubble zones. Growth mechanisms are allowed to change smoothly as the system evolves from a small, relatively empty cavity low in the coal seam to a large,more » almost completely rubble-filled cavity extending high into the overburden rock. The model is applicable to nonswelling coals of arbitrary seam thickness and can handle a variety of gas injection flow schedules or compositions. Water influx from the coal aquifer is calculated by a gravity drainage-permeation submodel which is integrated into the general solution. The cavity is considered to consist of up to three distinct rubble zones and a void space at the top. Resistance to gas flow injected from a stationary source at the cavity floor is assumed to be concentrated in the ash pile, which builds up around the source, and also the overburden rubble which accumulates on top of this ash once overburden rock is exposed at the cavity top. Char rubble zones at the cavity side and edges are assumed to be highly permeable. Flow of injected gas through the ash to char rubble piles and the void space is coupled by material and energy balances to cavity growth at the rubble/coal, void/coal and void/rock interfaces. One preprocessor and two postprocessor programs are included - SPALL calculates one-dimensional mean spalling rates of coal or rock surfaces exposed to high temperatures and generates CAVSIM input: TAB reads CAVSIM binary output files and generates ASCII tables of selected data for display; and PLOT produces dot matrix printer or HP printer plots from TAB output.« less

  16. Coal gasification vessel

    DOEpatents

    Loo, Billy W. (Oakland, CA)

    1982-01-01

    A vessel system (10) comprises an outer shell (14) of carbon fibers held in a binder, a coolant circulation mechanism (16) and control mechanism (42) and an inner shell (46) comprised of a refractory material and is of light weight and capable of withstanding the extreme temperature and pressure environment of, for example, a coal gasification process. The control mechanism (42) can be computer controlled and can be used to monitor and modulate the coolant which is provided through the circulation mechanism (16) for cooling and protecting the carbon fiber and outer shell (14). The control mechanism (42) is also used to locate any isolated hot spots which may occur through the local disintegration of the inner refractory shell (46).

  17. Coal gasification systems engineering and analysis. Volume 1: Executive summary

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Feasibility analyses and systems engineering studies for a 20,000 tons per day medium Btu (MBG) coal gasification plant to be built by TVA in Northern Alabama were conducted. Major objectives were as follows: (1) provide design and cost data to support the selection of a gasifier technology and other major plant design parameters, (2) provide design and cost data to support alternate product evaluation, (3) prepare a technology development plan to address areas of high technical risk, and (4) develop schedules, PERT charts, and a work breakdown structure to aid in preliminary project planning. Volume one contains a summary of gasification system characterizations. Five gasification technologies were selected for evaluation: Koppers-Totzek, Texaco, Lurgi Dry Ash, Slagging Lurgi, and Babcock and Wilcox. A summary of the trade studies and cost sensitivity analysis is included.

  18. Status of underground coal gasification

    SciTech Connect

    Stephens, D.R.; Hill, R.W.; Borg, I.Y.

    1985-02-01

    Underground coal gasification appears to be one of the most attractive routes for synfuels from coal because the process can produce methanol and substitute natural gas at prices competitive with existing energy sources. The technical feasibility of underground coal gasification has been well established by small-scale field tests. Cost estimates based on the resultant data are favorable. The environmental effects associated with the technology appear to be acceptable. Successful commercialization of the process would probably triple the proven reserves of US coal, which would be sufficient to last for hundreds of years. At this stage of development, underground coal gasification is a high-risk technology and will remain so until large-scale field tests are successfully carried out. These tests are recommended by the Gas Research Institute and by the American Institute of Chemical Engineers. A 7-yr program costing about $200 million would permit initial commercial production in 10 yr.

  19. Coal-gasification-process concepts. [Dependence on gasifier pressure

    SciTech Connect

    Miller, C.L.; Tarman, P.B.

    1982-01-01

    First Generation coal gasification continues to grow with the expansion of Lurgi process to make gasoline in South Africa and SNG in the United States. This moving-bed gasifier is no doubt the leading commercial application of coal gasification. This can probably be attributed to its operation at the elevated pressure that simultaneously increases coal throughput and broadens the utility of the raw Syngas product by lowering its coal. Other Second Generation processes also strive to achieve high pressure operation: Ruhrgas 100 to improve moving-bed gasification at 100 bars; Texaco, Shell, Koppers, and Saarberg-Otto to improve entrained-bed gasification at 20 to 40 bars; and U-GAS and Westinghouse and the pressurized Winkler to improve fluidized-bed operation at 10 to 40 bars. Operation at 20 to 40 bars greatly improves gasifier productivity and significantly broadens the use of the raw Syngas produced by all types of gasifiers. Future commercial trends will include the entrained- and fluidized-bed concepts at 20 to 40 bars while even higher operating pressures will be used for the Lurgi moving-bed concept.

  20. Beluga Coal Gasification - ISER

    SciTech Connect

    Steve Colt

    2008-12-31

    ISER was requested to conduct an economic analysis of a possible 'Cook Inlet Syngas Pipeline'. The economic analysis was incorporated as section 7.4 of the larger report titled: 'Beluga Coal Gasification Feasibility Study, DOE/NETL-2006/1248, Phase 2 Final Report, October 2006, for Subtask 41817.333.01.01'. The pipeline would carry CO{sub 2} and N{sub 2}-H{sub 2} from a synthetic gas plant on the western side of Cook Inlet to Agrium's facility. The economic analysis determined that the net present value of the total capital and operating lifecycle costs for the pipeline ranges from $318 to $588 million. The greatest contributor to this spread is the cost of electricity, which ranges from $0.05 to $0.10/kWh in this analysis. The financial analysis shows that the delivery cost of gas may range from $0.33 to $0.55/Mcf in the first year depending primarily on the price for electricity.

  1. ENCOAL Mild Coal Gasification Project

    SciTech Connect

    Not Available

    1992-02-01

    ENCOAL Corporation, a wholly-owned subsidiary of Shell Mining Company, is constructing a mild gasification demonstration plant at Triton Coal Company's Buckskin Mine near Gillette, Wyoming. The process, using Liquids From Coal (LFC) technology developed by Shell and SGI International, utilizes low-sulfur Powder River Basin Coal to produce two new fuels, Process Derived Fuel (PDF) and Coal Derived Liquids (CDL). The products, as alternative fuels sources, are expected to significantly reduce current sulfur emissions at industrial and utility boiler sites throughout the nation, thereby reducing pollutants causing acid rain.

  2. Coal Gasification for Power Generation, 3. edition

    SciTech Connect

    2007-11-15

    The report provides a concise look at the challenges faced by coal-fired generation, the ability of coal gasification to address these challenges, and the current state of IGCC power generation. Topics covered include: an overview of Coal Generation including its history, the current market environment, and the status of coal gasification; a description of gasification technology including processes and systems; an analysis of the key business factors that are driving increased interest in coal gasification; an analysis of the barriers that are hindering the implementation of coal gasification projects; a discussion of Integrated Gasification Combined Cycle (IGCC) technology; an evaluation of IGCC versus other generation technologies; a discussion of IGCC project development options; a discussion of the key government initiatives supporting IGCC development; profiles of the key gasification technology companies participating in the IGCC market; and, a detailed description of existing and planned coal IGCC projects.

  3. Underground coal gasification: environmental update

    SciTech Connect

    Dockter, L.; Mcternan, E.M.

    1985-01-01

    To evaluate the potential for ground water contamination by underground coal gasification, extensive postburn groundwater monitoring programs are being continued at two test sites in Wyoming. An overview of the environmental concerns related to UCG and some results to date on the two field sites are presented in this report.

  4. Hydrogen production by underground coal gasification

    SciTech Connect

    Yu Li; Bao Deyou

    1997-12-31

    A new technique of Long Tunnel, Large Section and Two-Stage (LLTS) Underground Coal Gasification (UCG) combines coal mining and coal gasification in one process and with abandoned coal mine resources. The new technique of UCG will be developed in China for producing hydrogen at a large scale at low cost.

  5. Environmental benefits of underground coal gasification.

    PubMed

    Liu, Shu-qin; Liu, Jun-hua; Yu, Li

    2002-04-01

    Environmental benefits of underground coal gasification are evaluated. The results showed that through underground coal gasification, gangue discharge is eliminated, sulfur emission is reduced, and the amount of ash, mercury, and tar discharge are decreased. Moreover, effect of underground gasification on underground water is analyzed and CO2 disposal method is put forward. PMID:12046301

  6. Coal gasification 2006: roadmap to commercialization

    SciTech Connect

    2006-05-15

    Surging oil and gas prices, combined with supply security and environmental concerns, are prompting power generators and industrial firms to further develop coal gasification technologies. Coal gasification, the process of breaking down coal into its constituent chemical components prior to combustion, will permit the US to more effectively utilize its enormous, low cost coal reserves. The process facilitates lower environmental impact power generation and is becoming an increasingly attractive alternative to traditional generation techniques. The study is designed to inform the reader as to this rapidly evolving technology, its market penetration prospects and likely development. Contents include: Clear explanations of different coal gasification technologies; Emissions and efficiency comparisons with other fuels and technologies; Examples of US and global gasification projects - successes and failures; Commercial development and forecast data; Gasification projects by syngas output; Recommendations for greater market penetration and commercialization; Current and projected gasification technology market shares; and Recent developments including proposals for underground gasification process. 1 app.

  7. The potential for adding plastic waste fuel at a coal gasification power plant.

    PubMed

    Campbell, P E; Evans, R H; McMullan, J T; Williams, B C

    2001-12-01

    Plastics wastes from a municipal solid waste plant have a high energy content which make it an interesting option for co-processing with coal. The potential for adding plastic waste to a coal fired Texaco IGCC (Integrated Gasification Combined Cycle) power station is examined. The resulting efficiency increases due to the improved gasification qualities of plastic over coal. For the overall economics to be the same as the coal only case, the maximum amount that the power station can afford to spend on preparing the plastic waste for use is similar to the assumed coal cost, plus the avoided landfill cost, minus the transport cost. The location of the power station plays a key role, since this has an effect on the transport costs as well as on the landfill charges. The sensitivity of the economics of co-processing plastic waste with coal for a variety of power station operational parameters is presented. PMID:12201682

  8. Coal gasification processes

    SciTech Connect

    Nowacki, P.

    1981-01-01

    This book presents processes, including latest available technology and economy, for converting coal into gaseous fuels. The availability of coal in the US exceeds that of all forms of petroleum and natural gas combined; thus it seems only natural to pursue the preparation of clean fuels from this source. Processes are discussed based on gasifier categories - fixed bed, fluidized bed, entrained bed or molten bath bed. Project histories, process descriptions, operating conditions, reactants, utilities, products, efficiency, test results, and other process considerations are included as available.

  9. Engineering model of coal agglomeration during gasification

    SciTech Connect

    Apte, A.J.; Fein, H.L.

    1981-01-01

    This paper has postulated an optimum temperature-time profile in a gasifier that will allow gasification of caking coals at high throughput rates without stirring. The optimum profile is defined by a simple engineering model. The results of these experiments confirmed the predictions of the model, which now can be used to predict the onset of coal agglomeration during gasification. 11 refs.

  10. Improved catalysts for carbon and coal gasification

    DOEpatents

    McKee, D.W.; Spiro, C.L.; Kosky, P.G.

    1984-05-25

    This invention relates to improved catalysts for carbon and coal gasification and improved processes for catalytic coal gasification for the production of methane. The catalyst is composed of at least two alkali metal salts and a particulate carbonaceous substrate or carrier is used. 10 figures, 2 tables.

  11. Apparatus for solar coal gasification

    DOEpatents

    Gregg, D.W.

    1980-08-04

    Apparatus for using focused solar radiation to gasify coal and other carbonaceous materials is described. Incident solar radiation is focused from an array of heliostats through a window onto the surface of a moving bed of coal, contained within a gasification reactor. The reactor is designed to minimize contact between the window and solids in the reactor. Steam introduced into the gasification reactor reacts with the heated coal to produce gas consisting mainly of carbon monoxide and hydrogen, commonly called synthesis gas, which can be converted to methane, methanol, gasoline, and other useful products. One of the novel features of the invention is the generation of process steam in one embodiment at the rear surface of a secondary mirror used to redirect the focused sunlight. Another novel feature of the invention is the location and arrangement of the array of mirrors on an inclined surface (e.g., a hillside) to provide for direct optical communication of said mirrors and the carbonaceous feed without a secondary redirecting mirror.

  12. Spectrum of underground coal gasification in Tianjin

    SciTech Connect

    Xu Yongsheng; Bai Xiaohong

    1997-12-31

    A feasibility study on underground coal gasification in Tianjin is conducted and a program for exploitation of these coal reserves with UCG techniques is suggested. Some issues, such as the coal resources in Tianjin, the geological features of the selected for UCG trial, the characteristics of local coal deposits and the coal quality are discussed. A proposal for a combination of the production of coalbed methane and underground coal gas was summarized.

  13. Plasma gasification of coal in different oxidants

    SciTech Connect

    Matveev, I.B.; Messerle, V.E.; Ustimenko, A.B.

    2008-12-15

    Oxidant selection is the highest priority for advanced coal gasification-process development. This paper presents comparative analysis of the Powder River Basin bituminous-coal gasification processes for entrained-flow plasma gasifier. Several oxidants, which might be employed for perspective commercial applications, have been chosen, including air, steam/carbon-dioxide blend, carbon dioxide, steam, steam/air, steam/oxygen, and oxygen. Synthesis gas composition, carbon gasification degree, specific power consumptions, and power efficiency for these processes were determined. The influence of the selected oxidant composition on the gasification-process main characteristics have been investigated.

  14. Low/medium Btu coal-gasification assessment program for potential users in New Jersey. Final report

    SciTech Connect

    Bianco, J.; Schavlan, S.; Ku, W. S.; Piascik, T. M.; Hynds, J. A.; West, A.

    1981-01-01

    In order to evaluate the potential for coal utilization, a preliminary technical and economic assessment of district coal gasification in New Jersey was conducted. This evaluation addressed the possibility of installing a coal gasification plant to use a high sulfur eastern coal to produce a medium Btu content gas (MBG) having a heating value of approximately 300 Btu/SCF. In addition, the work also appraised the regulatory, environmental and marketing, and financial considerations of such a facility. The preliminary study evaluation has manifested an overall technical and economic feasibility for producing a medium Btu quality gas (MBG) from coal at PSE and G's Sewaren Generating Station in New Jersey. The production of MBG for use in on-site power plant boilers or for distribution to industrial customers appears to be economically attractive. The economic attractiveness of MBG is very dependent on the location of sufficient numbers of industrial customers near the gasification facilities and on high utilization of the gasification plant. The Sewaren Generating Station was identified as potentially the most suitable site for a gasification plant. The Texaco Coal Gasification Process was selected as the gasifier type due to a combination of efficiency and pilot plant experience. It is projected that a nominal 2000 tons-per-day coal gasification plant would supply supplemental utility boiler fuel, fuel grade methanol and some by-products.

  15. EFFECT OF UNDERGROUND COAL GASIFICATION ON GROUNDWATER

    EPA Science Inventory

    The potential effect of underground coal gasification on groundwater has been examined in a laboratory study. The study was directed at Fruitland Formation subbituminous coal of the San Juan Basin and at the groundwater found in this coal seam. Two wells were drilled into the coa...

  16. COAL GASIFICATION ENVIRONMENTAL DATA SUMMARY: TRACE ELEMENTS

    EPA Science Inventory

    The report summarizes trace element measurements made at several coal gasification facilities. Most of the measurements were made as part of EPA's source testing and evaluation program on low- and medium-Btu gasification. The behavior of trace elements is discussed in light of th...

  17. Apparatus for fixed bed coal gasification

    DOEpatents

    Sadowski, Richard S. (Greenville, SC)

    1992-01-01

    An apparatus for fixed-bed coal gasification is described in which coal such as caking coal is continuously pyrolyzed with clump formation inhibited, by combining the coal with a combustible gas and an oxidant, and then continually feeding the pyrolyzed coal under pressure and elevated temperature into the gasification region of a pressure vessel. The materials in the pressure vessel are allowed to react with the gasifying agents in order to allow the carbon contents of the pyrolyzed coal to be completely oxidized. The combustion of gas produced from the combination of coal pyrolysis and gasification involves combining a combustible gas coal and an oxidant in a pyrolysis chamber and heating the components to a temperature of at least 1600.degree. F. The products of coal pyrolysis are dispersed from the pyrolyzer directly into the high temperature gasification region of a pressure vessel. Steam and air needed for gasification are introduced in the pressure vessel and the materials exiting the pyrolyzer flow down through the pressure vessel by gravity with sufficient residence time to allow any carbon to form carbon monoxide. Gas produced from these reactions are then released from the pressure vessel and ash is disposed of.

  18. Catalysts for carbon and coal gasification

    DOEpatents

    McKee, Douglas W. (Burnt Hills, NY); Spiro, Clifford L. (Scotia, NY); Kosky, Philip G. (Schenectady, NY)

    1985-01-01

    Catalyst for the production of methane from carbon and/or coal by means of catalytic gasification. The catalyst compostion containing at least two alkali metal salts. A particulate carbonaceous substrate or carrier is used.

  19. Coal gasification for electric power generation.

    PubMed

    Spencer, D F; Gluckman, M J; Alpert, S B

    1982-03-26

    The electric utility industry is being severely affected by rapidly escalating gas and oil prices, restrictive environmental and licensing regulations, and an extremely tight money market. Integrated coal gasification combined cycle (IGCC) power plants have the potential to be economically competitive with present commercial coal-fired power plants while satisfying stringent emission control requirements. The current status of gasification technology is discussed and the critical importance of the 100-megawatt Cool Water IGCC demonstration program is emphasized. PMID:17788466

  20. Beluga coal gasification feasibility study

    SciTech Connect

    Robert Chaney; Lawrence Van Bibber

    2006-07-15

    The objective of the study was to determine the economic feasibility of developing and siting a coal-based integrated gasification combined-cycle (IGCC) plant in the Cook Inlet region of Alaska for the co-production of electric power and marketable by-products. The by-products, which may include synthesis gas, Fischer-Tropsch (F-T) liquids, fertilizers such as ammonia and urea, alcohols, hydrogen, nitrogen and carbon dioxide, would be manufactured for local use or for sale in domestic and foreign markets. This report for Phase 1 summarizes the investigation of an IGCC system for a specific industrial setting on the Cook Inlet, the Agrium U.S. Inc. ('Agrium') fertilizer plant in Nikiski, Alaska. Faced with an increase in natural gas price and a decrease in supply, the Agrium is investigating alternatives to gas as feed stock for their plant. This study considered all aspects of the installation and infrastructure, including: coal supply and cost, coal transport costs, delivery routes, feedstock production for fertilizer manufacture, plant steam and power, carbon dioxide (CO{sub 2}) uses, markets for possible additional products, and environmental permit requirements. The Cook Inlet-specific Phase 1 results, reported here, provided insight and information that led to the conclusion that the second study should be for an F-T plant sited at the Usibelli Coal Mine near Healy, Alaska. This Phase 1 case study is for a very specific IGCC system tailored to fit the chemical and energy needs of the fertilizer manufacturing plant. It demonstrates the flexibility of IGCC for a variety of fuel feedstocks depending on plant location and fuel availability, as well as the available variety of gas separation, gas cleanup, and power and steam generation technologies to fit specific site needs. 18 figs., 37 tabs., 6 apps.

  1. Production of Hydrogen from Underground Coal Gasification

    DOEpatents

    Upadhye, Ravindra S. (Pleasanton, CA)

    2008-10-07

    A system of obtaining hydrogen from a coal seam by providing a production well that extends into the coal seam; positioning a conduit in the production well leaving an annulus between the conduit and the coal gasification production well, the conduit having a wall; closing the annulus at the lower end to seal it from the coal gasification cavity and the syngas; providing at least a portion of the wall with a bifunctional membrane that serves the dual purpose of providing a catalyzing reaction and selectively allowing hydrogen to pass through the wall and into the annulus; and producing the hydrogen through the annulus.

  2. Underground coal gasification using oxygen and steam

    SciTech Connect

    Yang, L.H.; Zhang, X.; Liu, S.

    2009-07-01

    In this paper, through model experiment of the underground coal gasification, the effects of pure oxygen gasification, oxygen-steam gasification, and moving-point gasification methods on the underground gasification process and gas quality were studied. Experiments showed that H{sub 2} and CO volume fraction in product gas during the pure oxygen gasification was 23.63-30.24% and 35.22-46.32%, respectively, with the gas heating value exceeding 11.00 MJ/m{sup 3}; under the oxygen-steam gasification, when the steam/oxygen ratio stood at 2: 1, gas compositions remained virtually stable and CO + H{sub 2} was basically between 61.66 and 71.29%. Moving-point gasification could effectively improve the changes in the cavity in the coal seams or the effects of roof inbreak on gas quality; the ratio of gas flowing quantity to oxygen supplying quantity was between 3.1:1 and 3.5:1 and took on the linear changes; on the basis of the test data, the reasons for gas quality changes under different gasification conditions were analyzed.

  3. Differences in gasification behaviors and related properties between entrained gasifier fly ash and coal char

    SciTech Connect

    Jing Gu; Shiyong Wu; Youqing Wu; Ye Li; Jinsheng Gao

    2008-11-15

    In the study, two fly ash samples from Texaco gasifiers were compared to coal char and the physical and chemical properties and reactivity of samples were investigated by scanning electron microscopy (SEM), SEM-energy-dispersive spectrometry (EDS), X-ray diffraction (XRD), N{sub 2} and CO{sub 2} adsorption method, and isothermal thermogravimetric analysis. The main results were obtained. The carbon content of gasified fly ashes exhibited 31-37%, which was less than the carbon content of 58-59% in the feed coal. The fly ashes exhibited higher Brunauer-Emmett-Teller (BET) surface area, richer meso- and micropores, more disordered carbon crystalline structure, and better CO{sub 2} gasification reactivity than coal char. Ashes in fly ashes occurred to agglomerate into larger spherical grains, while those in coal char do not agglomerate. The minerals in fly ashes, especial alkali and alkaline-earth metals, had a catalytic effect on gasification reactivity of fly ash carbon. In the low-temperature range, the gasification process of fly ashes is mainly in chemical control, while in the high-temperature range, it is mainly in gas diffusion control, which was similar to coal char. In addition, the carbon in fly ashes was partially gasified and activated by water vapor and exhibited higher BET surface area and better gasification activity. Consequently, the fact that these carbons in fly ashes from entrained flow gasifiers are reclaimed and reused will be considered to be feasible. 15 refs., 7 figs., 5 tabs.

  4. WABASH RIVER COAL GASIFICATION REPOWERING PROJECT

    SciTech Connect

    Unknown

    2000-09-01

    The close of 1999 marked the completion of the Demonstration Period of the Wabash River Coal Gasification Repowering Project. This Final Report summarizes the engineering and construction phases and details the learning experiences from the first four years of commercial operation that made up the Demonstration Period under Department of Energy (DOE) Cooperative Agreement DE-FC21-92MC29310. This 262 MWe project is a joint venture of Global Energy Inc. (Global acquired Destec Energy's gasification assets from Dynegy in 1999) and PSI Energy, a part of Cinergy Corp. The Joint Venture was formed to participate in the Department of Energy's Clean Coal Technology (CCT) program and to demonstrate coal gasification repowering of an existing generating unit impacted by the Clean Air Act Amendments. The participants jointly developed, separately designed, constructed, own, and are now operating an integrated coal gasification combined-cycle power plant, using Global Energy's E-Gas{trademark} technology (E-Gas{trademark} is the name given to the former Destec technology developed by Dow, Destec, and Dynegy). The E-Gas{trademark} process is integrated with a new General Electric 7FA combustion turbine generator and a heat recovery steam generator in the repowering of a 1950's-vintage Westinghouse steam turbine generator using some pre-existing coal handling facilities, interconnections, and other auxiliaries. The gasification facility utilizes local high sulfur coals (up to 5.9% sulfur) and produces synthetic gas (syngas), sulfur and slag by-products. The Project has the distinction of being the largest single train coal gasification combined-cycle plant in the Western Hemisphere and is the cleanest coal-fired plant of any type in the world. The Project was the first of the CCT integrated gasification combined-cycle (IGCC) projects to achieve commercial operation.

  5. Gasification of various coals in molten salts

    SciTech Connect

    Yosim, S.J.; Barclay, K.M.

    1980-01-01

    The utilization of the US coal reserves in a manner which does not add to the existing pollution problem is of utmost importance in the interest of conservation of more valuable natural resources in the national economy. Gasification of coal and generation of clean fuel gas offers one of the most promising approaches to the utilization of coal. It has been assigned a high priority in the US Energy Development Program. Several of the coal gasification processes presently under development are now at the initial pilot plant operation stage. One of these processes is the Rockwell International Molten Salt Coal Gasification Process (Rockgas Process). In this process, the coal is gasified at a temperature of about 1800/sup 0/F and at pressures up to 30 atm by reaction with air in a highly turbulent mixture of molten sodium carbonate containing sodium sulfide, ash, and unreacted carbonaceous material. The sulfur and ash of the coal are retained in the melt, a small stream of which is continuously circulated through a process system for regeneration of the sodium carbonate, removal of the ash, and recovery of elemental sulfur. A molten salt coal gasification process development unit capable of converting 1 ton of coal per hour into low-Btu fuel gas at pressures up to 20 atm is currently undergoing testing under contract to the Department of Energy. Preliminary to the PDU, a considerable amount of laboratory testing took place. These tests were conducted in a bench-scale, 6-in.-dia gasifier in which coals of different rank were continuously gasified in the melt. The tests resulted in a better understanding of the gasification process. The purpose of this paper is to describe these laboratory tests and to discuss some of the chemistry taking place in the gasifier. Emphasis is placed on the effect of coal rank on the chemistry.

  6. Coal properties and system operating parameters for underground coal gasification

    SciTech Connect

    Yang, L.

    2008-07-01

    Through the model experiment for underground coal gasification, the influence of the properties for gasification agent and gasification methods on underground coal gasifier performance were studied. The results showed that pulsating gasification, to some extent, could improve gas quality, whereas steam gasification led to the production of high heating value gas. Oxygen-enriched air and backflow gasification failed to improve the quality of the outlet gas remarkably, but they could heighten the temperature of the gasifier quickly. According to the experiment data, the longitudinal average gasification rate along the direction of the channel in the gasifying seams was 1.212 m/d, with transverse average gasification rate 0.069 m/d. Experiment indicated that, for the oxygen-enriched steam gasification, when the steam/oxygen ratio was 2:1, gas compositions remained stable, with H{sub 2} + CO content virtually standing between 60% and 70% and O{sub 2} content below 0.5%. The general regularities of the development of the temperature field within the underground gasifier and the reasons for the changes of gas quality were also analyzed. The 'autopneumatolysis' and methanization reaction existing in the underground gasification process were first proposed.

  7. Fluidized bed catalytic coal gasification process

    SciTech Connect

    Euker, C.A. Jr.; Aquino, D.C.; Dunkleman, J.J.; Gouker, T.R.; Wesselhoft, R.D.

    1984-02-21

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50/sup 0/ C. and 250/sup 0/ C. in an oxidation zone and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  8. Fluidized bed catalytic coal gasification process

    DOEpatents

    Euker, Jr., Charles A. (15163 Dianna La., Houston, TX 77062); Wesselhoft, Robert D. (120 Caldwell, Baytown, TX 77520); Dunkleman, John J. (3704 Autumn La., Baytown, TX 77520); Aquino, Dolores C. (15142 McConn, Webster, TX 77598); Gouker, Toby R. (5413 Rocksprings Dr., LaPorte, TX 77571)

    1984-01-01

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents (16) are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50.degree. C. and 250.degree. C. in an oxidation zone (24) and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone (44) at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  9. Wabash River Coal Gasification Repowering Project

    SciTech Connect

    Amick, P.; Mann, G.J.; Cook, J.J.; Fisackerly, R.; Spears, R.C.

    1992-01-01

    The Destec gasification process features an oxygen-blown, two stage entrained flow gasifier. PSI will procure coal for the Project consistent with the design specification ranges of Destec's coal gasification facility. Destec's plant will be designed to accept coal with a maximum sulfur content of 5.9% (dry basis) and a minimum energy content of 13,5000 BTU/pound (moisture and ash free basis). PSI and Destec will test at least two other coals for significant periods during the demonstration period. In the Destec process, coal is ground with water to form a slurry. It is then pumped into a gasification vessel where oxygen is added to form a hot raw gas through partial combustion. Most of the noncarbon material in the coal melts and flows out the bottom of the vessel forming slag -- a black, glassy, non-leaching, sand-like material. Particulates, sulfur and other impurities are removed from the gas before combustion to make it acceptable fuel for the gas turbine. The synthetic fuel gas (syngas) is piped to a General Electric MS 7001F high temperature combustion turbine generator. A heat recovery steam generator recovers gas turbine exhaust heat to produce high pressure steam. This steam and the steam generated in the gasification process supply an existing steam turbine-generator. The plant will be designed to outperform air emission standards established by the Clean Air Act Amendments for the year 2000.

  10. Wabash River Coal Gasification Repowering Project

    SciTech Connect

    Amick, P.; Mann, G.J.; Cook, J.J.; Fisackerly, R.; Spears, R.C.

    1992-11-01

    The Destec gasification process features an oxygen-blown, two stage entrained flow gasifier. PSI will procure coal for the Project consistent with the design specification ranges of Destec`s coal gasification facility. Destec`s plant will be designed to accept coal with a maximum sulfur content of 5.9% (dry basis) and a minimum energy content of 13,5000 BTU/pound (moisture and ash free basis). PSI and Destec will test at least two other coals for significant periods during the demonstration period. In the Destec process, coal is ground with water to form a slurry. It is then pumped into a gasification vessel where oxygen is added to form a hot raw gas through partial combustion. Most of the noncarbon material in the coal melts and flows out the bottom of the vessel forming slag -- a black, glassy, non-leaching, sand-like material. Particulates, sulfur and other impurities are removed from the gas before combustion to make it acceptable fuel for the gas turbine. The synthetic fuel gas (syngas) is piped to a General Electric MS 7001F high temperature combustion turbine generator. A heat recovery steam generator recovers gas turbine exhaust heat to produce high pressure steam. This steam and the steam generated in the gasification process supply an existing steam turbine-generator. The plant will be designed to outperform air emission standards established by the Clean Air Act Amendments for the year 2000.

  11. Process for fixed bed coal gasification

    DOEpatents

    Sadowski, Richard S. (Greenville, SC)

    1992-01-01

    The combustion of gas produced from the combination of coal pyrolysis and gasification involves combining a combustible gas coal and an oxidant in a pyrolysis chamber and heating the components to a temperature of at least 1600.degree. F. The products of coal pyrolysis are dispersed from the pyrolyzer directly into the high temperature gasification region of a pressure vessel. Steam and air needed for gasification are introduced in the pressure vessel and the materials exiting the pyrolyzer flow down through the pressure vessel by gravity with sufficient residence time to allow any carbon to form carbon monoxide. Gas produced from these reactions are then released from the pressure vessel and ash is disposed of.

  12. Assessment of advanced coal gasification processes

    NASA Technical Reports Server (NTRS)

    Mccarthy, J.; Ferrall, J.; Charng, T.; Houseman, J.

    1981-01-01

    A technical assessment of the following advanced coal gasification processes is presented: high throughput gasification (HTG) process; single stage high mass flux (HMF) processes; (CS/R) hydrogasification process; and the catalytic coal gasification (CCG) process. Each process is evaluated for its potential to produce synthetic natural gas from a bituminous coal. Key similarities, differences, strengths, weaknesses, and potential improvements to each process are identified. The HTG and the HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging, and syngas as the initial raw product gas. The CS/R hydrogasifier is also SRT, but is nonslagging and produces a raw gas high in methane content. The CCG gasifier is a long residence time, catalytic, fluidbed reactor producing all of the raw product methane in the gasifier.

  13. Fixed-bed gasification research using US coals. Volume 13. Gasification of Blind Canyon bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the thirteenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Blind Canyon bituminous coal, from July 31, 1984 to August 11, 1984. 6 refs., 22 figs., 20 tabs.

  14. Fixed-bed gasification research using US coals. Volume 14. Gasification of Kemmerer subbituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the fourteen volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Kemmerer subbituminous coal, from August 11, 1984 to August 15, 1984. 4 refs., 20 figs., 13 tabs.

  15. Fixed-bed gasification research using US coals. Volume 15. Gasification of ''fresh'' Rosebud subbituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-09-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and government agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the fifteenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Rosebud subbituminous coal, from June 17, 1985 to June 24, 1985. 4 refs., 20 figs., 15 tabs.

  16. Investigation of plasma-aided bituminous coal gasification

    SciTech Connect

    Matveev, I.B.; Messerle, V.E.; Ustimenko, A.B.

    2009-04-15

    This paper presents thermodynamic and kinetic modeling of plasma-aided bituminous coal gasification. Distributions of concentrations, temperatures, and velocities of the gasification products along the gasifier are calculated. Carbon gasification degree, specific power consumptions, and heat engineering characteristics of synthesis gas at the outlet of the gasifier are determined at plasma air/steam and oxygen/steam gasification of Powder River Basin bituminous coal. Numerical simulation showed that the plasma oxygen/steam gasification of coal is a more preferable process in comparison with the plasma air/steam coal gasification. On the numerical experiments, a plasma vortex fuel reformer is designed.

  17. Continuous Removal of Coal-Gasification Residue

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.; Suitor, J.; Dubis, D.

    1986-01-01

    Continuous-flow hopper processes solid residue from coal gasification, converting it from ashes, cinders, and clinkers to particles size of sand granules. Unit does not require repeated depressurization of lockhopper to admit and release materials. Therefore consumes less energy. Because unit has no airlock valves opened and closed repeatedly on hot, abrasive particles, subjected to lesser wear. Coal-gasification residue flows slowly through pressure-letdown device. Material enters and leaves continuously. Cleanout door on each pressure-letdown chamber allows access for maintenance and emergencies.

  18. Apparatus and method for solar coal gasification

    DOEpatents

    Gregg, David W. (Moraga, CA)

    1980-01-01

    Apparatus for using focused solar radiation to gasify coal and other carbonaceous materials. Incident solar radiation is focused from an array of heliostats onto a tower-mounted secondary mirror which redirects the focused solar radiation down through a window onto the surface of a vertically-moving bed of coal, or a fluidized bed of coal, contained within a gasification reactor. The reactor is designed to minimize contact between the window and solids in the reactor. Steam introduced into the gasification reactor reacts with the heated coal to produce gas consisting mainly of carbon monoxide and hydrogen, commonly called "synthesis gas", which can be converted to methane, methanol, gasoline, and other useful products. One of the novel features of the invention is the generation of process steam at the rear surface of the secondary mirror.

  19. Underground coal gasification: status and promise

    SciTech Connect

    Burwell, E.L.

    1985-01-01

    The US efforts in underground coal gasification (UCG) in the past decade, the current state-of-the-art, and its technical and economic promise as a viable synthetic fuel alternative are presented along with a short discussion of problems yet to be addressed.

  20. Low/medium-Btu coal-gasification assessment program for specific sites of two New York utilities

    SciTech Connect

    Not Available

    1980-12-01

    The scope of this study is to investigate the technical and economic aspects of coal gasification to supply low- or medium-Btu gas to the two power plant boilers selected for study. This includes the following major studies (and others described in the text): investigate coals from different regions of the country, select a coal based on its availability, mode of transportation and delivered cost to each power plant site; investigate the effects of burning low- and medium-Btu gas in the selected power plant boilers based on efficiency, rating and cost of modifications and make recommendations for each; and review the technical feasibility of converting the power plant boilers to coal-derived gas. The following two coal gasification processes have been used as the basis for this Study: the Combustion Engineering coal gasification process produces a low-Btu gas at approximately 100 Btu/scf at near atmospheric pressure; and the Texaco coal gasification process produces a medium-Btu gas at 292 Btu/scf at 800 psig. The engineering design and economics of both plants are described. Both plants meet the federal, state, and local environmental requirements for air quality, wastewater, liquid disposal, and ground level disposal of byproduct solids. All of the synthetic gas alternatives result in bus bar cost savings on a yearly basis within a few years of start-up because the cost of gas is assumed to escalate at a lower rate than that of fuel oil, approximately 4 to 5%.

  1. Fixed-bed gasification research using US coals. Volume 7. Gasification of Piney Tipple bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the seventh volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Piney Tipple bituminous coal. The period of the gasification test was July 18-24, 1983. 6 refs., 20 figs., 17 tabs.

  2. Fixed-bed gasification research using US coals. Volume 4. Gasification of Leucite Hills subbituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the fourth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Leucite Hills subbituminous coal from Sweetwater County, Wyoming. The period of the gasification test was April 11-30, 1983. 4 refs., 23 figs., 27 tabs.

  3. Fixed-bed gasification research using US coals. Volume 5. Gasification of Stahlman Stoker bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the fifth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Stahlman Stoker bituminous coal from Clarion County, PA. The period of the gasification test was April 30 to May 4, 1983. 4 refs., 16 figs., 10 tabs.

  4. Assessment of Advanced Coal Gasification Processes

    NASA Technical Reports Server (NTRS)

    McCarthy, John; Ferrall, Joseph; Charng, Thomas; Houseman, John

    1981-01-01

    This report represents a technical assessment of the following advanced coal gasification processes: AVCO High Throughput Gasification (HTG) Process; Bell Single-Stage High Mass Flux (HMF) Process; Cities Service/Rockwell (CS/R) Hydrogasification Process; Exxon Catalytic Coal Gasification (CCG) Process. Each process is evaluated for its potential to produce SNG from a bituminous coal. In addition to identifying the new technology these processes represent, key similarities/differences, strengths/weaknesses, and potential improvements to each process are identified. The AVCO HTG and the Bell HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging and syngas as the initial raw product gas. The CS/R Hydrogasifier is also SRT but is non-slagging and produces a raw gas high in methane content. The Exxon CCG gasifier is a long residence time, catalytic, fluidbed reactor producing all of the raw product methane in the gasifier. The report makes the following assessments: 1) while each process has significant potential as coal gasifiers, the CS/R and Exxon processes are better suited for SNG production; 2) the Exxon process is the closest to a commercial level for near-term SNG production; and 3) the SRT processes require significant development including scale-up and turndown demonstration, char processing and/or utilization demonstration, and reactor control and safety features development.

  5. Coal gasification players, projects, prospects

    SciTech Connect

    Blankinship, S.

    2006-07-15

    Integrated gasification combined cycle (IGCC) technology has been running refineries and chemical plants for decades. Power applications have dotted the globe. Two major IGCC demonstration plants operating in the United States since the mid-1900s have helped set the stage for prime time, which is now approaching. Two major reference plant designs are in the wings and at least two major US utilities are poised to build their own IGCC power plants. 2 figs.

  6. ENCOAL mild coal gasification project. Annual report

    SciTech Connect

    Not Available

    1993-10-01

    This document is the combination of the fourth quarter report (July--September 1993) and the 1993 annual report for the ENCOAL project. The following pages include the background and process description for the project, brief summaries of the accomplishments for the first three quarters, and a detailed fourth quarter report. Its purpose is to convey the accomplishments and current progress of the project. ENCOAL Corporation, has completed the construction of a mild gasification demonstration plant at Triton Coal Company`s Buckskin Mine near Gillette, Wyoming. The process, using Liquids From Coal (LFC) technology developed by SMC and SGI International, utilizes low-sulfur Powder River Basin coal to produce two new fuels, Process Derived Fuel (PDF) and Coal Derived Liquids (CDL). ENCOAL submitted an application to the US Department of Energy (DOE) in August 1989, soliciting joint funding of the project in the third round of the Clean Coal Technology Program. The project was selected by DOE in December, 1989 and the Cooperative Agreement approved in September, 1990. Construction, commissioning, and start-up of the ENCOAL mild coal gasification facility was completed in June of 1992, and the project is currently in the operations phase. Some plant modifications have been required and are discussed in this report.

  7. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, Dolores C. (Houston, TX); DaPrato, Philip L. (Westfield, NJ); Gouker, Toby R. (Baton Rouge, LA); Knoer, Peter (Houston, TX)

    1986-01-01

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone (12) with an aqueous solution having a pH above 12.0 at a temperature between 65.degree. C. and 110.degree. C. for a period of time sufficient to remove bitumens from the coal into said aqueous solution and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m.sup.3. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step.

  8. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, D.C.; DaPrato, P.L.; Gouker, T.R.; Knoer, P.

    1984-07-06

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone with an aqueous solution having a pH above 12.0 at a temperature between 65/sup 0/C and 110/sup 0/C for a period of time sufficient to remove bitumens from the coal into said aqueous solution, and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m/sup 3/. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step. 2 figs., 1 tab.

  9. Fluidized bed injection assembly for coal gasification

    DOEpatents

    Cherish, Peter (Bethel Park, PA); Salvador, Louis A. (Hempfield Township, Westmoreland County, PA)

    1981-01-01

    A coaxial feed system for fluidized bed coal gasification processes including an inner tube for injecting particulate combustibles into a transport gas, an inner annulus about the inner tube for injecting an oxidizing gas, and an outer annulus about the inner annulus for transporting a fluidizing and cooling gas. The combustibles and oxidizing gas are discharged vertically upward directly into the combustion jet, and the fluidizing and cooling gas is discharged in a downward radial direction into the bed below the combustion jet.

  10. Fixed-bed gasification research using US coals. Volume 9. Gasification of Elkhorn bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the ninth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Elkhorn bituminous coal. The period of gasificastion test was September 13 to October 12, 1983. 9 refs., 24 figs., 35 tabs.

  11. Coal gasification: New challenge for the Beaumont rotary feeder

    NASA Technical Reports Server (NTRS)

    Stelian, J.

    1977-01-01

    The use of rotary feeders in the coal gasification process is described with emphasis on the efficient conversion of coal to clean gaseous fuels. Commercial applications of the rotary feeder system are summarized.

  12. Wabash River coal gasification repowering project: Public design report

    SciTech Connect

    1995-07-01

    The Wabash River Coal Gasification Repowering Project (the Project), conceived in October of 1990 and selected by the US Department of Energy as a Clean Coal IV demonstration project in September 1991, is expected to begin commercial operations in August of 1995. The Participants, Destec Energy, Inc., (Destec) of Houston, Texas and PSI Energy, Inc., (PSI) of Plainfield, Indiana, formed the Wabash River Coal Gasification Repowering Project Joint Venture (the JV) to participate in the DOE`s Clean Coal Technology (CCT) program by demonstrating the coal gasification repowering of an existing 1950`s vintage generating unit affected by the Clean Air Act Amendments (CAAA). The Participants, acting through the JV, signed the Cooperative Agreement with the DOE in July 1992. The Participants jointly developed, and separately designed, constructed, own, and will operate an integrated coal gasification combined cycle (CGCC) power plant using Destec`s coal gasification technology to repower Unit {number_sign}1 at PSI`s Wabash River Generating Station located in Terre Haute, Indiana. PSI is responsible for the new power generation facilities and modification of the existing unit, while Destec is responsible for the coal gasification plant. The Project demonstrates integration of the pre-existing steam turbine generator, auxiliaries, and coal handling facilities with a new combustion turbine generator/heat recovery steam generator tandem and the coal gasification facilities.

  13. THEORETICAL INVESTIGATION OF SELECTED TRACE ELEMENTS IN COAL GASIFICATION PLANTS

    EPA Science Inventory

    The report gives results of a theoretical investigation of the disposition of five volatile trace elements (arsenic, boron, lead, selenium, and mercury) in SNG-producing coal gasification plants. Three coal gasification processes (dry-bottom Lurgi, Koppers-Totzek, and HYGAS) were...

  14. Coal gasification for power generation. 2nd ed.

    SciTech Connect

    2006-10-15

    The report gives an overview of the opportunities for coal gasification in the power generation industry. It provides a concise look at the challenges faced by coal-fired generation, the ability of coal gasification to address these challenges, and the current state of IGCC power generation. Topics covered in the report include: An overview of coal generation including its history, the current market environment, and the status of coal gasification; A description of gasification technology including processes and systems; An analysis of the key business factors that are driving increased interest in coal gasification; An analysis of the barriers that are hindering the implementation of coal gasification projects; A discussion of Integrated Gasification Combined Cycle (IGCC) technology; An evaluation of IGCC versus other generation technologies; A discussion of IGCC project development options; A discussion of the key government initiatives supporting IGCC development; Profiles of the key gasification technology companies participating in the IGCC market; and A description of existing and planned coal IGCC projects.

  15. Method for increasing steam decomposition in a coal gasification process

    DOEpatents

    Wilson, M.W.

    1987-03-23

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water- splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  16. Method for increasing steam decomposition in a coal gasification process

    DOEpatents

    Wilson, Marvin W.

    1988-01-01

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water-splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  17. Gasification of coal liquefaction residues

    SciTech Connect

    Lancet, M. S.

    1981-02-03

    A method is described for gasifying the bottoms fraction from a coal liquefaction process. The bottoms fraction are mixed with at least one finely-divided calcium compound selected from the group consisting of calcium oxide, calcium carbonate and calcium hydroxide with the calcium compound being of a size no larger than about -200 tyler mesh and present in an amount sufficient to produce agglomerate particles upon mixing with the bottoms fraction and thereafter the resulting agglomerate particles are gasified by reacting the agglomerate particles with steam in a fluidized bed.

  18. Control of subsidence during underground gasification of coal

    SciTech Connect

    Gash, B.W.; Buxton, T.S.

    1988-05-31

    A method of modifying an underground coal seam located between a lower noncoal layer and an overburden layer to control subsidence resulting from gasification of coal in the underground coal seam, comprising: (a) drilling holes through the overburden layer and the underground coal seam and into the lower noncoal layer, (b) gasifying a portion of the coal adjacent each hole, thereby producing cavities of a predetermined shape; (c) placing fluid transportation devices within each cavity; (d) filling, through the holes, each cavity with a heat resistant material adapted to support the overburden upon gasification of the coal; (e) introducing a cooling fluid into the transportation devices; and (f) gasifying the coal.

  19. Underground coal gasification modelling activities in Belgium

    SciTech Connect

    Coeeme, A.; Mostade, M.; Pirard, J.P.; Pirlot, P.; Sintzoff, I.

    1997-12-31

    This paper summarizes recent modelling studies in Belgium. The models were developed within the framework of the two European Underground Coal Gasification (UCG) field trials at great depth: Thulin (Belgium), 1980--1987 and Alcorisa (Spain), 1992--1997 (in progress). UCG process modelling can be divided into two categories according to the degree of physicochemical description details: (1) models based on a macroscopic or ``global`` description of phenomena and (2) models based on a more detailed description of the mechanisms involved. In parallel to UCG process modelling activities, a production well model was developed on the same detailed description of the mechanisms involved.

  20. Fixed-bed gasification research using US coals. Volume 2. Gasification of Jetson bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report describes the gasification testing of Jetson bituminous coal. This Western Kentucky coal was gasified during an initial 8-day and subsequent 5-day period. Material flows and compositions are reported along with material and energy balances. Operational experience is also described. 4 refs., 24 figs., 17 tabs.

  1. Coal Integrated Gasification Fuel Cell System Study

    SciTech Connect

    Chellappa Balan; Debashis Dey; Sukru-Alper Eker; Max Peter; Pavel Sokolov; Greg Wotzak

    2004-01-31

    This study analyzes the performance and economics of power generation systems based on Solid Oxide Fuel Cell (SOFC) technology and fueled by gasified coal. System concepts that integrate a coal gasifier with a SOFC, a gas turbine, and a steam turbine were developed and analyzed for plant sizes in excess of 200 MW. Two alternative integration configurations were selected with projected system efficiency of over 53% on a HHV basis, or about 10 percentage points higher than that of the state-of-the-art Integrated Gasification Combined Cycle (IGCC) systems. The initial cost of both selected configurations was found to be comparable with the IGCC system costs at approximately $1700/kW. An absorption-based CO2 isolation scheme was developed, and its penalty on the system performance and cost was estimated to be less approximately 2.7% and $370/kW. Technology gaps and required engineering development efforts were identified and evaluated.

  2. Carbon dioxide sorption capacities of coal gasification residues.

    PubMed

    Kempka, Thomas; Fernndez-Steeger, Toms; Li, Dong-Yong; Schulten, Marc; Schlter, Ralph; Krooss, Bernhard M

    2011-02-15

    Underground coal gasification is currently being considered as an economically and environmentally sustainable option for development and utilization of coal deposits not mineable by conventional methods. This emerging technology in combination with carbon capture and sorptive CO2 storage on the residual coke as well as free-gas CO2 storage in the cavities generated in the coal seams after gasification could provide a relevant contribution to the development of Clean Coal Technologies. Three hard coals of different rank from German mining districts were gasified in a laboratory-scale reactor (200 g of coal at 800 C subjected to 10 L/min air for 200 min). High-pressure CO2 excess sorption isotherms determined before and after gasification revealed an increase of sorption capacity by up to 42%. Thus, physical sorption represents a feasible option for CO2 storage in underground gasification cavities. PMID:21210659

  3. Fixed-bed gasification research using US coals. Volume 10. Gasification of Benton lignite

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the tenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Benton lignite. The period of gasification test was November 1-8, 1983. 16 refs., 22 figs., 19 tabs.

  4. Tenth annual underground coal gasification symposium: proceedings

    SciTech Connect

    Burwell, E.; Docktor, L.; Martin, J.W.

    1984-12-01

    The Tenth Annual Underground Coal Gasification Symposium was cosponsored by the Fossil Energy Division of the US Department of Energy and the Morgantown Energy Technology Center's Laramie Projects Office. The purpose of the symposium was to provide a forum for presenting research results and for determining additional research needs in underground coal gasification. This years' meeting was held in Williamsburg, Virginia, during the week of August 12 through 15, 1984. Approximately 120 attendees representing industry, academia, national laboratories, Government, and eight foreign countries participated in the exchange of ideas, results, and future research plans. International representatives included participants from Belgium, Brazil, France, the Netherlands, New Zealand, Spain, West Germany, and Yugoslavia. During the three-day symposium, sixty papers were presented and discussed in four formal presentation sessions and two informal poster sessions. The papers describe interpretation of field test data, results of environmental research, and evaluations of laboratory, modeling, and economic studies. All papers in this Proceedings have been processed for inclusion in the Energy Data Base.

  5. Investigation of polycyclic aromatic hydrocarbons from coal gasification.

    PubMed

    Zhou, Hong-cang; Jin, Bao-sheng; Zhong, Zhao-ping; Huang, Ya-ji; Xiao, Rui; Li, Da-ji

    2005-01-01

    The hazardous organic pollutants generated from coal gasification, such as polycyclic aromatic hydrocarbons(PAHs), are highly mutagenic and carcinogenic. More researchers have paid particular attention to them. Using air and steam as gasification medium, the experiments of three kinds of coals were carried out in a bench-scale atmospheric fluidized bed gasifier. The contents of the 16 PAHs specified by US EPA in raw coal, slag, bag house coke, cyclone coke and gas were measured by HPLC to study the contents of PAHs in raw coal and the effects of the inherent characters of coals on the formation and release of PAHs in coal gasification. The experimental results showed that the distributions of PAHs in the gasified products are similar to raw coals and the total-PAHs content in coal gasification is higher than in raw coal(except Coal C). The total-PAHs contents increase and then decrease with the rise of fixed carbon and sulfur of coal while there has an opposite variation when volatile matters content increase. The quantities of PAHs reduce with the increase of ash content or the drop of heating value during coal gasification. PMID:15900777

  6. Coal gasification with water under supercritical conditions

    SciTech Connect

    A.A. Vostrikov; S.A. Psarov; D.Yu. Dubov; O.N. Fedyaeva; M.Ya. Sokol

    2007-08-15

    The conversion of an array of coal particles in supercritical water (SCW) was studied in a semibatch reactor at a pressure of 30 MPa, 500-750{sup o}C, and a reaction time of 1-12 min. The bulk conversion, surface conversion, and random pore models were used to describe the conversion. The quantitative composition of reaction products was determined, and the dependence of the rate of reaction on the degree of coal conversion, reaction time, and reaction temperature was obtained on the assumption of a first-order reaction and the Arrhenius function. It was found that the gasification of coal under SCW conditions without the addition of oxidizing agents is a weakly endothermic process. The addition of CO{sub 2} to SCW decreased the rate of conversion and increased the yield of CO. It was found that, at a 90% conversion of the organic matter of coal (OMC) in a flow of SCW in a time of 2 min, the process power was 26 W/g per gram of OMC.

  7. Coal gasification systems engineering and analysis. Appendix A: Coal gasification catalog

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The scope of work in preparing the Coal Gasification Data Catalog included the following subtasks: (1) candidate system subsystem definition, (2) raw materials analysis, (3) market analysis for by-products, (4) alternate products analysis, (5) preliminary integrated facility requirements. Definition of candidate systems/subsystems includes the identity of and alternates for each process unit, raw material requirements, and the cost and design drivers for each process design.

  8. Evaluation of treatment technologies for water reuse in coal gasification

    SciTech Connect

    Luthy, R.G.; Campbell, J.R.; McLaughlin, L.; Walters, R.W.

    1980-07-01

    This investigation assessed significant issues and conducted bench scale experiments pertinent to management and reuse of coal coking and coal gasification process wastewaters. For the case of high-BTU coal gasification processes, the cooling tower is the most likely target for reuse of process wastewater. Treatment studies were performed with high BTU pilot coal gasification process quench waters to evaluate enhanced organic removal via powdered activated carbon-activated sludge treatment, and to evaluate a coal gasification wastewater treatment train comprised of sequential processing via ammonia removal, biological oxidation, lime-soda softening, granular activated carbon adsorption and reverse osmosis. Biological oxidation of coal gasification wastewater showed excellent removal efficiencies at moderate loadings; addition of powdered activated carbon provided lower effluent COD and color. Gasification process wastewater treated through activated carbon adsorption appears suitable for reuse as cooling tower make-up water. Screening studies indicate that reverse osmosis is an attractive technique for reducing wastewater dissolved solids. Additional study is needed to determine quality constraints regarding acceptable wastewater organic loading in cooling tower make-up water, and to evaluate possible release of toxic/hazardous organics to the environment via cooling tower drift. Additional follow-up work to this study is in progress to evaluate solvent extraction of gasification process wastewaters to recover phenolics and to reduce priority organic pollutants.

  9. LLNL Capabilities in Underground Coal Gasification

    SciTech Connect

    Friedmann, S J; Burton, E; Upadhye, R

    2006-06-07

    Underground coal gasification (UCG) has received renewed interest as a potential technology for producing hydrogen at a competitive price particularly in Europe and China. The Lawrence Livermore National Laboratory (LLNL) played a leading role in this field and continues to do so. It conducted UCG field tests in the nineteen-seventies and -eighties resulting in a number of publications culminating in a UCG model published in 1989. LLNL successfully employed the ''Controlled Retraction Injection Point'' (CRIP) method in some of the Rocky Mountain field tests near Hanna, Wyoming. This method, shown schematically in Fig.1, uses a horizontally-drilled lined injection well where the lining can be penetrated at different locations for injection of the O{sub 2}/steam mixture. The cavity in the coal seam therefore gets longer as the injection point is retracted as well as wider due to reaction of the coal wall with the hot gases. Rubble generated from the collapsing wall is an important mechanism studied by Britten and Thorsness.

  10. POLLUTANTS FROM SYNTHETIC FUELS PRODUCTION: COAL GASIFICATION SCREENING TEST RESULTS

    EPA Science Inventory

    Coal gasification test runs have been conducted in a semibatch, fixed-bed laboratory gasifier in order to evaluate various coals and operating conditions for pollutant generation. Thirty-eight tests have been completed using char, coal, lignite, and peat. Extensive analyses were ...

  11. Rocky Mountain 1 Underground Coal Gasification Project

    SciTech Connect

    Not Available

    1992-03-01

    The Rocky Mountain 1 Underground Coal Gasification Test or Burn was conducted from approximately mid-November, 1987 through February, 1988. After the burn the project began proceeding with the following overall tasks: venting, flushing and cooling of the cavities; subsurface or groundwater cleanup; post-burn coring and drilling; groundwater monitoring, and site restoration/reclamation. By the beginning of 1991 field activities associated with venting, flushing and cooling of the cavities and post-burn coring and drilling had been completed. However, data analysis continued including the University of North Dakota analyzing drilling and coring data, and the US Department of Energy (DOE)/EG G developing a chronological listing of project events.

  12. Coal gasification. Quarterly report, July-September 1979

    SciTech Connect

    1980-07-01

    The status of 18 coal gasification pilot plants or supporting projects supported by US DOE is reviewed under the following headings: company involved, location, contract number, funding, gasification process, history, process description, flowsheet and progress in the July-September 1979 quarter. (LTN)

  13. Characterization and disposal of coal-gasification waste products. Phase 1-program design. Final report, March-December, 1982

    SciTech Connect

    Ghassemi, M.; Richard, G.; Haro, M.; Crawford, K.; White, H.

    1982-12-01

    The objective of this Phase I problem definition and scoping effort has been to design a Phase II program for developing the data base needed for assessment of the potential environmental impacts of land disposal of solid wastes from coal gasification plants, for analyzing disposal site design options and for meeting the requirements of the permitting agencies. The Phase I effort, the results of which are presented in this report, has consisted of: (1) a review of the available data on the characteristics of coal gasification plant wastes; (2) a survey of the status of pertinent federal and state solid wastes disposal regulations; (3) a review of land disposal designs for major proposed commercial coal gasification projects, and of the evaluation techniques which have been or are being applied by the facility designers and the permitting agencies to estimate design performance; (4) development of a rationale for the Phase II program based on the identified data base limitations and regulatory uncertainties, relative importance of the various waste streams in a commercial plant, and results from an exploratory survey of wastes available for testing; and (5) formulation of a Phase II program. Wastes from the following five technologies have been addressed: Koppers-Totzek, dry ash Lurgi, Texaco, U-GAS, and Westinghouse.

  14. INITIAL ENVIRONMENTAL TEST PLAN FOR SOURCE ASSESSMENT OF COAL GASIFICATION

    EPA Science Inventory

    The report describes an initial source assessment environmental test plan, developed to investigate the fate of various constituents during coal gasification. The plan is an approach to the problems associated with sampling point selection, sample collection, and sample analysis ...

  15. Coal gasification. (Latest citations from the EI compendex*plus database). Published Search

    SciTech Connect

    1998-03-01

    The bibliography contains citations concerning the development and assessment of coal gasification technology. Combined-cycle gas turbine power plants are reviewed. References also discuss dry-feed gasification, gas turbine interface, coal gasification pilot plants, underground coal gasification, gasification with nuclear heat, and molten bath processes. Clean-coal based electric power generation and environmental issues are examined. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  16. Current experiences in applied underground coal gasification

    NASA Astrophysics Data System (ADS)

    Peters, Justyn

    2010-05-01

    The world is experiencing greater stress on its ability to mine and exploit energy resources such as coal, through traditional mining methods. The resources available by extraction from traditional mining methods will have a finite time and quantity. In addition, the high quality coals available are becoming more difficult to find substantially increasing exploration costs. Subsequently, new methods of extraction are being considered to improve the ability to unlock the energy from deep coals and improve the efficiency of the exploitation of the resources while also considering the mitigation of global warming. Underground Coal Gasification (UCG) is a leading commercial technology that is able to maximize the exploitation of the deep coal through extraction of the coal as a syngas (CO and H2) in situ. The syngas is then brought to the surface and efficiently utilized in any of combined cycle power generation, liquid hydrocarbon transport fuel production, fertilizer production or polymer production. Commercial UCG has been successfully operating for more than 50 years at the Yerostigaz facility in Angren, Uzbekistan. Yerostigaz is the only remaining UCG site in the former Soviet Union. Linc Energy currently owns 91.6% of this facility. UCG produces a high quality synthetic gas (syngas), containing carbon monoxide, hydrogen and methane. UCG produced syngas can be economically used for a variety of purposes, including: the production of liquid fuels when combined with Gas to Liquids (GTL) technology power generation in gas turbine combined cycle power stations a feedstock for different petrochemical processes, for example producing chemicals or other gases such as hydrogen, methane, ammonia, methanol and dimethyl ether Linc Energy has proven the combined use of UCG to Gas to Liquids (GTL) technologies. UCG to GTL technologies have the ability to provide energy alternatives to address increasing global demand for energy products. With these technologies, Linc Energy is set to become the leading producer of cleaner liquid fuels and other associated products. UCG has now been developed to a point where the commercialisation of the process is no longer questioned, the economics of the process are compelling, and is now seen as a method that resolves energy security for countries that have access to deep coal previously thought to have no economic value.

  17. Laboratory simulation of underground gasification of Eastern bituminous coals

    SciTech Connect

    Tyner, C.E.; Skocypec, R.D.; Cook, D.W.; Engler, B.P.

    1985-01-01

    In support of the Department of Energy's Eastern Underground Coal Gasification (UCG) program, we are conducting a series of small-scale laboratory gasification experiments. The purpose of these experiments is to develop a better understanding of the gasification process in Eastern bituminous coals, particularly as it differs from that previously observed in Western sub-bituminous coals. The results of this work will be used as input to both our modeling efforts and to upcoming field tests. We have to date conducted gasification experiments using both a Western subbituminous coal (for reference) and an Eastern bituminous coal (Illinois Herrin No. 6, from the site of the proposed field tests). The sub-bituminous coal exhibited the same phenomena observed in field tests, including high char reactivity, low structural strength, and cavity growth dominated by thermal-mechanical mechanisms. The bituminous coal experiments, on the other hand, were difficult to ignite and showed much lower char reactivity and much higher mechanical strength. Initial cavity growth was controlled by char reaction mechanisms rather than coal roof spalling. These results suggest that achieving enhanced char combustion and gasification rates is critical to the success of bituminous UCG. 8 refs., 15 figs., 4 tabs.

  18. Influence of pressure on coal pyrolysis and char gasification

    SciTech Connect

    Haiping Yang; Hanping Chen; Fudong Ju; Rong Yan; Shihong Zhang

    2007-12-15

    Coal char structure varied greatly with pyrolysis pressure, which has a significant influence on the gasification reactivity. In this study, the influence of pressure on the behavior of coal pyrolysis and physicochemical structure and gasification characteristics of the resultant coal char was investigated using a pressurized thermogravimetric analyzer combined with an ambient thermogravimetric analyzer. First, the pyrolysis of Shenfu (SF) bituminous coal was performed in a pressurized thermogravimetric analyzer (TGA) at different pressures (0.1, 0.8, 1.5, 3, and 5 MPa). The volatile mainly evolved out at 400-800{sup o}C. The gas products are mainly CO{sub 2}, CO, CH{sub 4}, and light aliphatics with some water. It was observed that the pyrolysis of coal was shifted to lower temperature (50{sup o}C) with pressure increasing from ambient to 5 MPa, and the devolatilization rate of coal pyrolysis was decreased and the coal char yield was increased slightly. The structure of solid coal char was analyzed using FTIR, ASAP2020, and CNHS. In the solid char, the main organic functional groups are mainly CO, C-C (alkane), C-H ar, C-O-C, and C=C ar. The carbon content was increased while H content decreased. Finally, the gasification of the solid char was preformed at ambient pressure with CO{sub 2} as gasify agent. The gasification process of coal char can be divided into postpyrolysis and char gasification. Higher pressure accelerated the initial stage of char gasification, and higher gasification reactivity was observed for char derived at 5 MPa. 23 refs., 8 figs., 5 tabs.

  19. Start-up method for coal gasification plant

    SciTech Connect

    Farnia, K.; Petit, P.J.

    1983-04-05

    A method is disclosed for initiating operation of a coal gasification plant which includes a gasification reactor and gas cleansing apparatus fabricated in part from materials susceptible to chloride induced stress corrosion cracking the presence of oxygen. The reactor is preheated by combusting a stoichiometric mixture of air and fuel to produce an exhaust gas which is then diluted with steam to produce product gas which contains essentially no free oxygen. The product gas heats the reactor to a temperature profile necessary to maintain autothermic operation of the gasification process while maintaining air oxygen-free environment within the plant apparatus while chlorine is liberated from coal being gasified.

  20. The U.S. coal gasification program - Progress and projects

    NASA Astrophysics Data System (ADS)

    Miller, C. L.

    1980-08-01

    Progress in the development of coal gasification processes in the United States is reviewed. The evolution of coal gasifier design and processes is traced from first-generation facilities with fixed-bed reactors having separate areas for heating and devolatilization, syngas reactions and char gasification, through optimized second-generation reactors consisting of separate sections for the three stages, to third-generation hydropyrolysis reactors with a combined gasification reactor and secondary hydrogen generation and separation. The current status of development work on gasifiers is discussed, noting the availability of first-generation devices, the late development stages of the second generation and the early development status of the third generation. It is pointed out that although gasification technology exists that is ready for use, gasification plants are not in operation due to a range of institutional difficulties.

  1. Possibility of accelerating coal combustion in underground coal gasification

    SciTech Connect

    Myasnikov, A.A.; Lazarenko, S.N.; Presler, L.V.

    1995-07-01

    The rate of chemical reactions in combustion in underground coal gasification (UCG) is a major factor governing the quality of the product obtained and the techno-economic indices of the process. Controlling combustion rate may be one way of improving the quality of the gas produced. For instance, accelerated combustion raises the heat of gas combustion. In turn, the coal combustion rate in UCG depends on a multitude of factors, one of which is the technological characteristics of the blast delivered to the combustion center. Raising such parameters of the blast flow as the volume of the blast delivered to the underground gas generator, the pressure, and the flow rate may have a salutary effect on the coal combustion rate, but this is fraught with certain technical difficulties, and, moreover, has an adverse effect on the cost of the product obtained. In this situation it should be more effective artificially change the aerodynamic structure of the blast flow moving through the underground gas generator channel and to impart to it higher turbulence characteristics. According to current scientific concepts, blast flow to a coal bed can be considered as mass transfer of a scalar substance by a moving flow (convective transfer) in an area of developed turbulent diffusion.

  2. Underground coal gasification: a brief review of current status

    SciTech Connect

    Shafirovich, E.; Varma, A.

    2009-09-15

    Coal gasification is a promising option for the future use of coal. Similarly to gasification in industrial reactors, underground coal gasification (UCG) produces syngas, which can be used for power generation or for the production of liquid hydrocarbon fuels and other valuable chemical products. As compared with conventional mining and surface gasification, UCG promises lower capital/operating costs and also has other advantages, such as no human labor underground. In addition, UCG has the potential to be linked with carbon capture and sequestration. The increasing demand for energy, depletion of oil and gas resources, and threat of global climate change lead to growing interest in UCG throughout the world. In this article, we review the current status of this technology, focusing on recent developments in various countries.

  3. Coal gasification-based integrated coproduction energy facilities

    SciTech Connect

    Baumann, P.D. ); Epstein, M. ); Kern, E.E. )

    1992-01-01

    Coal gasification has been a technological reality for over a half century, being first used in great detail in Europe as an alternative to petroleum. Several projects in the US in the last decade have led to the commercial demonstration and verification of the coal gasification process. This paper reports that, in an effort to reduce the cost of electricity from an Integrated Gasification Combined Cycle Plant, the Electric Power Research Institute embarked in a program to research, evaluate and potentially demonstrate a coal gasification-based integrated coproduction energy facility, and release an RFP in mid 1990 as Phase I of that program. Houston Lighting and Power Company responded with a proposal in its ongoing effort to study emerging technologies for electricity production. HL and P recognized the opportunities available to them in coproduction because of their close proximity to the world's largest petrochemical complex located on the Houston Ship Channel.

  4. Utilisation of Malaysian Coal: Merit Pila in the Gasification System

    NASA Astrophysics Data System (ADS)

    Othman, Nor Fadzilah; Bosrooh, Mohd Hariffin; Majid, Kamsani Abdul

    2011-06-01

    Gasification is the most efficient Clean Coal Technology. Gasification of Merit Pila coal had been studied in a laboratory-scale, atmospheric fluidized bed gasifier using air and air-steam as fluidizing agent. Merit Pila coal was chosen for the gasification study because of its high reactivity in nitrogen. Determination of the producer gas compositions were conducted using Gas Chromatography. Gasification experiments were conducted at bed temperature of 650-800 C, different equivalence ratios, ER and different bed heights. Low heating value, LHVpg of the producer gas were in the range of 2.0-5.5 MJ/Nm3. Introduction of steam as the gasifying agents had shown significant increased of CO, CH4 and H2 contents in producer gas. LHV also increased about 35% with the presence of steam.

  5. Solar coal gasification reactor with pyrolysis gas recycle

    DOEpatents

    Aiman, William R.; Gregg, David W.

    1983-01-01

    Coal (or other carbonaceous matter, such as biomass) is converted into a duct gas that is substantially free from hydrocarbons. The coal is fed into a solar reactor (10), and solar energy (20) is directed into the reactor onto coal char, creating a gasification front (16) and a pyrolysis front (12). A gasification zone (32) is produced well above the coal level within the reactor. A pyrolysis zone (34) is produced immediately above the coal level. Steam (18), injected into the reactor adjacent to the gasification zone (32), reacts with char to generate product gases. Solar energy supplies the energy for the endothermic steam-char reaction. The hot product gases (38) flow from the gasification zone (32) to the pyrolysis zone (34) to generate hot char. Gases (38) are withdrawn from the pyrolysis zone (34) and reinjected into the region of the reactor adjacent the gasification zone (32). This eliminates hydrocarbons in the gas by steam reformation on the hot char. The product gas (14) is withdrawn from a region of the reactor between the gasification zone (32) and the pyrolysis zone (34). The product gas will be free of tar and other hydrocarbons, and thus be suitable for use in many processes.

  6. Fixed-bed gasification research using US coals. Volume 8. Gasification of River King Illinois No. 6 bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the eighth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of River King Illinois No. 6 bituminous coal. The period of gasification test was July 28 to August 19, 1983. 6 refs., 23 figs., 25 tabs.

  7. Hydrogen manufacture by Lurgi gasification of Oklahoma coal

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Advantages and disadvantages of using the Lurgi gasification process to produce hydrogen from Oklahoma coal are listed. Special attention was given to the production of heat for the process; heat is generated by burning part of pretreated coal in the steam generator. Overall performance of the Lurgi process is summarized in tabular form.

  8. Advanced Hydrogen Transport Membrane for Coal Gasification

    SciTech Connect

    Schwartz, Joseph; Porter, Jason; Patki, Neil; Kelley, Madison; Stanislowski, Josh; Tolbert, Scott; Way, J. Douglas; Makuch, David

    2015-12-23

    A pilot-scale hydrogen transport membrane (HTM) separator was built that incorporated 98 membranes that were each 24 inches long. This separator used an advanced design to minimize the impact of concentration polarization and separated over 1000 scfh of hydrogen from a hydrogen-nitrogen feed of 5000 scfh that contained 30% hydrogen. This mixture was chosen because it was representative of the hydrogen concentration expected in coal gasification. When tested with an operating gasifier, the hydrogen concentration was lower and contaminants in the syngas adversely impacted membrane performance. All 98 membranes survived the test, but flux was lower than expected. Improved ceramic substrates were produced that have small surface pores to enable membrane production and large pores in the bulk of the substrate to allow high flux. Pd-Au was chosen as the membrane alloy because of its resistance to sulfur contamination and good flux. Processes were developed to produce a large quantity of long membranes for use in the demonstration test.

  9. POLLUTANTS FROM SYNTHETIC FUELS PRODUCTION: SAMPLING AND ANALYSIS METHODS FOR COAL GASIFICATION

    EPA Science Inventory

    The report describes sampling and analysis methods involving a laboratory-scale coal gasification facility used to study the generation, sampling, chemical analysis, process evaluation, and environmental assessment of pollutants from coal gasification. It describes methods for pa...

  10. Pressurized pyrolysis and gasification of Chinese typical coal samples

    SciTech Connect

    Hanping Chen; Zhiwu Luo; Haiping Yang; Fudong Ju; Shihong Zhang

    2008-03-15

    This paper aims to understand the pyrolysis and gasification behavior of different Chinese coal samples at different pressures. First, the pyrolysis of four typical Chinese coals samples (Xiaolongtan brown coal, Shenfu bituminous coal, Pingzhai anthracite coal, and Heshan lean coal) were carried out using a pressurized thermogravimetric analyzer at ambient pressure and 3 MPa, respectively. The surface structure and elemental component of the resultant char were measured with an automated gas adsorption apparatus and element analyzer. It was observed that higher pressure suppressed the primary pyrolysis, while the secondary pyrolysis of coal particles was promoted. With respect to the resultant solid char, the carbon content increased while H content decreased; however, the pore structure varied greatly with increasing pressure for different coal samples. For Xiaolongtan brown coal (XLT) char, it decreased greatly, while it increased obviously for the other three char types. Then, the isothermal gasification behavior of solid char particles was investigated using an ambient thermal analyzer with CO{sub 2} as the gasifying agent at 1000{sup o}C. The gasification reactivity of solid char was decreased greatly with increasing pyrolysis pressure. However, the extent of change displayed a vital relation with the characteristics of the original coal sample. 26 refs., 5 figs., 5 tabs.

  11. Fixed-bed gasification research using US coals. Volume 6. Gasification of delayed petroleum coke

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the sixth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of delayed petroleum coke from Pine Bend, MN. The period of the gasification test was June 1-17, 1983. 2 refs., 15 figs., 22 tabs.

  12. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    1999-10-01

    This is the progress report for the DOE grant DE-FG26-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'' for the period April 1999 to October 1999. The project is being conducted jointly by Clark Atlanta University, the University of Tennessee Space Institute and Georgia Institute of Technology. The overall objectives of the project are to identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature and system pressure) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct thorough analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. During this reporting period, free swelling index measurements of the coal, fixed-bed gasification experiments, kinetic modeling of the catalyzed gasification, and X-ray diffraction analysis of catalyst and gasified char samples were undertaken. The gasification experiments were carried out using two different eutectic salt mixtures of Li{sub 2}CO{sub 3}-Na{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} (LNK) system and Na{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} (NK) system. The gasification process followed a Langmuir-Hinshelwood type model. At 10 wt% of catalyst loading, the activation energy of the ternary catalyst system (LNK) was about half (98kJ/mol) the activation energy of the single catalyst system (K{sub 2}CO{sub 3}), which is about 170 kJ/ mole. The binary catalyst system (NK) showed activation energy of about 201 kJ/mol, which is slightly higher, compared to the K{sub 2}CO{sub 3} catalyst system. The ternary catalyst system was a much better eutectic catalyst system compared to the binary or single catalyst system. In general, a eutectic with a melting point less than the gasification temperature is a better substitute to the single alkali metal salts because they have good catalyst distribution and dispersion in the carbon matrix. The free selling index of the coal was about 1.5 (1 to 2) in comparison to 2.5 (2 to 3) for the coal samples with ternary eutectic. The results for the raw coal were consistent with those from the Penn State Coal Bank. The XRD characterization showed unidentified peaks in the spectra of some of the samples and require further studies to draw any conclusions at the point.

  13. Gasification of residual materials from coal liquefaction. Type III extended pilot plant evaluation of a pelletized and ground Kerr McGee mineral ash residue from SRC-I coal liquefaction process

    SciTech Connect

    Wu, C.M.; Robin, A.M.

    1984-02-01

    A Type III extended pilot plant evaluation of pelletized and ground Kerr McGee mineral ash residue, which was obtained from the liquefaction of Illinois No. 6 coal at the SRC-I coal liquefaction process pilot plant at Wilsonville, Alabama, was successfully completed at Texaco's Montebello Research Laboratory (MRL). A total of 60 tons of residue was gasified during three runs which were carried out at 950 psig in the MRL High Pressure Solids Gasification Unit II gasifier. The oxygen-to-residue ratio was varied to determine optimum operating conditions. The runs lasted from 6.9 hours to 56.3 hours and a total of 72.9 hours of on-stream time was accumulated. This work was authorized by DOE Delivery Order Number 9 under DOE contract DEAC-01-76ET-10137. It is part of a continuing project to evaluate residual materials from various DOE sponsored coal liquefaction projects to determine their suitability for conversion to hydrogen using one of the Texaco gasification processes. 5 figures, 5 tables.

  14. Development program to support industrial coal gasification. Quarterly report 1

    SciTech Connect

    1982-01-15

    The Development Program to Support Industrial Coal Gasification is on schedule. The efforts have centered on collecting background information and data, planning, and getting the experimental program underway. The three principal objectives in Task I-A were accomplished. The technical literature was reviewed, the coals and binders to be employed were selected, and tests and testing equipment to be used in evaluating agglomerates were developed. The entire Erie Mining facility design was reviewed and a large portion of the fluidized-bed coal gasification plant design was completed. Much of the work in Task I will be experimental. Wafer-briquette and roll-briquette screening tests will be performed. In Task II, work on the fluidized-bed gasification plant design will be completed and work on a plant design involving entrained-flow gasifiers will be initiated.

  15. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    1998-10-01

    This progress report on the Department of Energy project DE-FG-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures,'' covers the period April-September 1998. The specific aims of the project for this period were to identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal, evaluate various impregnation or catalyst addition methods to improve catalyst dispersion, and evaluate gasification performance in a bench-scale fixed bed reactor. The project is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (Georgia Tech) with CAU as the prime contractor. Several single salt catalysts and binary and ternary eutectic catalysts were investigated at Clark Atlanta University. Physical mixing and incipient wetness methods were investigated as catalyst addition techniques. Gasification was carried out using TGA at CAU and UTSI and with a fixed-bed reactor at UTSI. The results showed better gasification activity in the presence of the catalysts tested. The eutectic salt studies showed clear agreement between the melting points of the prepared eutectics and reported literature values. The order of catalytic activity observed was ternary > binary > single salt. With the soluble single salt catalysts, the incipient wetness method was found to give better results than physical mixing technique. Also, catalyst preparation conditions such as catalyst loading, drying time and temperature were found to influence the gasification rate. Based on the Clark Atlanta University studies on Task 1, the project team selected the 43.5%Li{sub 2}CO{sub 3}-31.5%Na{sub 2}CO{sub 3}-25%K{sub 2}CO{sub 3} ternary eutectic and the 29%Na{sub 2}CO{sub 3}-71%K{sub 2}CO{sub 3} and 2.3%KNO{sub 3}-97.7%K{sub 2}CO{sub 3} binary eutectic for the fixed bed studies at UTSI. The eutectic salts were found to be highly insoluble in aqueous medium. As a result the technique of adding the eutectic to the raw coal was found to be better than using wet methods. Also, addition of the catalyst to the raw coal appeared to give better gasification results than addition to pyrolyzed coal. In addition, eutectic catalysts added to the coal yielded better gasification rates than rates obtained by mixing the individual salts in the eutectic ratio with the coal. These results, especially with the eutectic catalysts are very significant since the use of the low melting eutectics will reduce the severity of gasification processes.

  16. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    2000-04-01

    This progress report on the Department of Energy project DE-FG-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'', covers the period April-September 1998. The specific aims of the project for this period were to identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal, evaluate various impregnation or catalyst addition methods to improve catalyst dispersion, and evaluate gasification performance in a bench-scale fixed bed reactor. The project is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (Georgia Tech) with CAU as the prime contractor. Several single salt catalysts and binary and ternary eutectic catalysts were investigated at Clark Atlanta University. Physical mixing and incipient wetness methods were investigated as catalyst addition techniques. Gasification was carried out using TGA at CAU and UTSI and with a fixed-bed reactor at UTSI. The results showed better gasification activity in the presence of the catalysts tested. The eutectic salt studies showed clear agreement between the melting points of the prepared eutectics and reported literature values. The order of catalytic activity observed was ternary > binary > single salt. With the soluble single salt catalysts, the incipient wetness method was found to give better results than physical mixing technique. Also, catalyst preparation conditions such as catalyst loading, drying time and temperature were found to influence the gasification rate. Based on the Clark Atlanta University studies on Task 1, the project team selected the 43.5%Li{sub 2}CO{sub 3}-31.5%Na{sub 2}CO{sub 3}-25%K{sub 2}CO{sub 3} ternary eutectic and the 29%Na{sub 2}CO{sub 3}-71%K{sub 2}CO{sub 3} and 2.3% KNO{sub 3}-97.7%K{sub 2}CO{sub 3} binary eutectic for the fixed bed studies at UTSI. The eutectic salts were found to be highly insoluble in aqueous medium. As a result the technique of adding the eutectic to the raw coal was found to be better than using wet methods. Also, addition of the catalyst to the raw coal appeared to give better gasification results than addition to pyrolyzed coal. In addition, eutectic catalysts added to the coal yielded better gasification rates than rates obtained by mixing the individual salts in the eutectic ratio with the coal. These results, especially with the eutectic catalysts are very significant since the use of the low melting eutectics will reduce the severity of gasification processes.

  17. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Unknown

    1999-04-01

    The project, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'', is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (GT). The aims of the project are to: identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal; evaluate various impregnation or catalyst addition methods to improve catalyst dispersion; evaluate effects of major process variables (e.g., temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts in a bench-scale fixed bed reactor; and conduct thorough analysis and modeling of the gasification process to provide a better understanding of the fundamental mechanisms and kinetics of the process. The eutectic catalysts increased gasification rate significantly. The methods of catalyst preparation and addition had significant effect on the catalytic activity and coal gasification. The incipient wetness method gave more uniform catalyst distribution than that of physical mixing for the soluble catalysts resulting in higher gasification rates for the incipient wetness samples. The catalytic activity increased by varying degrees with catalyst loading. The above results are especially important since the eutectic catalysts (with low melting points) yield significant gasification rates even at low temperatures. Among the ternary eutectic catalysts studied, the system 39% Li{sub 2}CO{sub 3}-38.5% Na{sub 2}CO{sub 3}-22.5% Rb{sub 2}CO{sub 3} showed the best activity and will be used for further bench scale fixed-bed gasification reactor in the next period. Based on the Clark Atlanta University studies in the previous reporting period, the project team selected the 43.5% Li{sub 2}CO{sub 3}-31.5% Na{sub 2}CO{sub 3}-25% K{sub 2}CO{sub 3} ternary eutectic and the 29% Na{sub 2}CO{sub 3}-71% K{sub 2}CO{sub 3} binary eutectic for the fixed-bed studies at UTSI during this reporting period. Temperature was found to have a significant effect on the rate of gasification of coal. The rate of gasification increased up to 1400 F. Pressure did not have much effect on the gasification rates. The catalyst loading increased the gasification rate and approached complete conversion when 10 wt% of catalyst was added to the coal. Upon further increasing the catalyst amount to 20-wt% and above, there was no significant rise in gasification rate. The rate of gasification was lower for a 2:1 steam to char molar ratio (60%) compared to gasification rates at 3.4:1 molar ratio of steam-to-char where the conversion approached 100%. The characterization results of Georgia Tech are very preliminary and inconclusive and will be made available in the next report.

  18. An integrated 3D model for underground coal gasification

    SciTech Connect

    Biezen, E.N.J.; Bruining, J.; Molenaar, J.

    1995-12-31

    Underground coal gasification has received renewed interest in both Western and Eastern Europe because of the vast amounts of otherwise unminable coal deposits that occur on the European continent. A field test is currently being held in Spain, and other countries have also shown interest in this method of utilizing coal resources. In this study we have developed a model to combine reactive heat and mass transport together with thermomechanical failure behavior. In the model, we use multigrid methods to solve the flow equations in the entire domain. This is combined with thermo-mechanical failure properties of both coal and rock overlying the coal formation. With this approach, a 3D picture of the development of an underground coal gasifier is obtained, and the influence of well-layout and the sensitivity of the process to other model parameters can be investigated in detail, with high computational efficiency. The model consists of two modules: The first module solves the flow equations in the entire flow domain. The second module selects a block of coal for gasification and a block of coal and/or rock for thermo-mechanically induced spalling. Other features such as ash content, the possibility of including heterogeneities, and natural convection-driven cavity gasification are also incorporated in the model.

  19. Fixed-bed gasification research using US coals. Volume 12. Gasification of Absaloka/Robinson subbituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial particpants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the twelfth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. this specific reports describes the gasification of Absaloka/Robinson subbituminous coal. This volume covers the test period June 18, 1984 to June 30, 1984. 4 refs., 20 figs., 18 tabs.

  20. Fixed-bed gasification research using US coals. Volume 3. Gasification of Rosebud sub-bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the third volume in a series of documents prepared by Black, Sivalls and Bryson, Incorporated and describes the gasification of Rosebud subbituminous coal during the time period November 2-20, 1982. Test results and data are presented for the gasification of the coal and the operation of a slipstream tar scrubber to cool the gas and remove condensed tar. 5 refs., 29 figs., 18 tabs.

  1. Fixed-bed gasification research using US coals. Volume 17. Gasification and liquids recovery of four US coals

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-12-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and government agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the seventeenth in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This report describes the gasification and pyrolysis liquids recovery test for four different coals: Illinois No. 6, SUFCO, Indianhead lignite, and Hiawatha. This test series spanned from July 15, 1985, through July 28, 1985. 4 refs., 16 figs., 19 tabs.

  2. Coalbed methane production enhancement by underground coal gasification

    SciTech Connect

    Hettema, M.H.H.; Wolf, K.H.A.A.; Neumann, B.V.

    1997-12-31

    The sub-surface of the Netherlands is generally underlain by coal-bearing Carboniferous strata at greater depths (at many places over 1,500 m). These coal seams are generally thinner than 3 meter, occur in groups (5--15) within several hundred meters and are often fairly continuous over many square kilometers. In many cases they have endured complex burial history, influencing their methane saturation. In certain particular geological settings, a high, maximum coalbed methane saturation, may be expected. Carboniferous/Permian coals in the Tianjin-region (China) show many similarities concerning geological settings, rank and composition. Economical coalbed methane production at greater depths is often obstructed by the (very) low permeabilities of the coal seams as with increasing depth the deformation of the coal reduces both its macro-porosity (the cleat system) and microporosity. Experiments in abandoned underground mines, as well as after underground coal gasification tests indicate ways to improve the prospects for coalbed methane production in originally tight coal reservoirs. High permeability areas can be created by the application of underground coal gasification of one of the coal seams of a multi-seam cycle with some 200 meter of coal bearing strata. The gasification of one of the coal seams transforms that seam over a certain area into a highly permeable bed, consisting of coal residues, ash and (thermally altered) roof rubble. Additionally, roof collapse and subsidence will destabilize the overburden. In conjunction this will permit a better coalbed methane production from the remaining surrounding parts of the coal seams. Moreover, the effects of subsidence will influence the stress patterns around the gasified seam and this improves the permeability over certain distances in the coal seams above and below. In this paper the effects of the combined underground coal gasification and coalbed methane production technique are regarded for a single injection well. Known geotechnical aspects are combined with results from laboratory experiments on compaction of thermally treated rubble. An axi-symmetric numerical model is used to determine the effects induced by the gasified coal seam. The calculation includes the rubble formation, rubble compaction and induced stress effects in the overlying strata. Subsequently the stress effects are related to changes in coal permeability, based on experimental results of McKee et al.

  3. Dry coal feeder development program at Ingersoll-Rand Research, Incorporated. [for coal gasification systems

    NASA Technical Reports Server (NTRS)

    Mistry, D. K.; Chen, T. N.

    1977-01-01

    A dry coal screw feeder for feeding coal into coal gasification reactors operating at pressures up to 1500 psig is described. Results on the feeder under several different modes of operation are presented. In addition, three piston feeder concepts and their technical and economical merits are discussed.

  4. Catalytic Gasification of Coal using Eutectic Salt Mixtures

    SciTech Connect

    Atul Sheth; Pradeep Agrawal; Yaw D. Yeboah

    1998-12-04

    The objectives of this study are to: identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. A review of the collected literature was carried out. The catalysts which have been used for gasification can be roughly classified under the following five groups: alkali metal salts; alkaline earth metal oxides and salts; mineral substances or ash in coal; transition metals and their oxides and salts; and eutectic salt mixtures. Studies involving the use of gasification catalysts have been conducted. However, most of the studies focused on the application of individual catalysts. Only two publications have reported the study of gasification of coal char in CO2 and steam catalyzed by eutectic salt mixture catalysts. By using the eutectic mixtures of salts that show good activity as individual compounds, the gasification temperature can be reduced possibly with still better activity and gasification rates due to improved dispersion of the molten catalyst on the coal particles. For similar metal/carbon atomic ratios, eutectic catalysts were found to be consistently more active than their respective single salts. But the exact roles that the eutectic salt mixtures play in these are not well understood and details of the mechanisms remain unclear. The effects of the surface property of coals and the application methods of eutectic salt mixture catalysts with coal chars on the reactivity of gasification will be studied. Based on our preliminary evaluation of the literature, a ternary eutectic salt mixture consisting of Li- Na- and K- carbonates has the potential as gasification catalyst. To verify the literature reported, melting points for various compositions consisting of these three salts and the temperature range over which the mixture remained molten were determined in the lab. For mixtures with different concentrations of the three salts, the temperatures at which the mixtures were found to be in complete molten state were recorded. By increasing the amount of Li2CO3, the melting temperature range was reduced significantly. In the literature, the eutectic mixtures of Li- Na- and K-carbonates are claimed to have a lower activation energy than that of K2CO3 alone and they remain molten at a lower temperature than pure K2CO3. The slow increase in the gasification rates with eutectics reported in the literature is believed to be due to a gradual penetration of the coals and coal char particles by the molten and viscous catalyst phase. The even spreading of the salt phase seems to increase the overall carbon conversion rate. In the next reporting period, a number of eutectic salts and methods of their application on the coal will be identified and tested.

  5. Modeling of contaminant transport in underground coal gasification

    SciTech Connect

    Lanhe Yang; Xing Zhang

    2009-01-15

    In order to study and discuss the impact of contaminants produced from underground coal gasification on groundwater, a coupled seepage-thermodynamics-transport model for underground gasification was developed on the basis of mass and energy conservation and pollutant-transport mechanisms, the mathematical model was solved by the upstream weighted multisell balance method, and the model was calibrated and verified against the experimental site data. The experiment showed that because of the effects of temperature on the surrounding rock of the gasification panel the measured pore-water-pressure was higher than the simulated one; except for in the high temperature zone where the simulation errors of temperature, pore water pressure, and contaminant concentration were relatively high, the simulation values of the overall gasification panel were well fitted with the measured values. As the gasification experiment progressed, the influence range of temperature field expanded, the gradient of groundwater pressure decreased, and the migration velocity of pollutant increased. Eleven months and twenty months after the test, the differences between maximum and minimum water pressure were 2.4 and 1.8 MPa, respectively, and the migration velocities of contaminants were 0.24-0.38 m/d and 0.27-0.46 m/d, respectively. It was concluded that the numerical simulation of the transport process for pollutants from underground coal gasification was valid. 42 refs., 13 figs., 1 tab.

  6. Modeling a fluidized-bed coal gasification reactor

    SciTech Connect

    Ma, R.P.

    1987-01-01

    A steady-state model has been developed to simulate the North Carolina State University pilot-scale fluidized bed coal gasification reactor. The model involves instantaneous devolatilization of coal in the free-board region and char combustion and gasification in the fluidized bed. A two-phase representation of the fluidized bed incorporates the phenomena of jetting, bubbling, slugging, and mass and heat transfer between phases. The model has the ability to predict both concentration and temperature profiles, the latter being useful in the prediction of possible clinker formation at hot spots within the bed. The model has been successfully used to simulate the gasification of a devoltailized Western Kentucky bituminous coal and a New Mexico subbituminous coal. Effects of the molar steam/carbon feed ratio, molar oxygen/carbon feed ratio, fluidized bed height, and pressure on gasifer performance have been studied parametrically with the two-phase model. The molar steam/carbon feed ratio has moderate negative effects on the reactor performance. The approach to water-gas shift equilibrium is favored by lowering the steam/carbon ratio and/or raising oxygen/carbon ratio. The effects of moderate change sin bed height and pressure on the gasifier performance are small, implying that the reactor can be operated at any bed height and pressure near the targeted operating conditions without significantly affecting the gasifier output. Organic sulfur distributions in a New Mexico subbituminous coal and a Texas lignite have been determined by a nonisothermal technique. A three-stage well-mixed bed model incorporating the hydrodesulfurization kinetics of Yergey et al. was used to correlate the evolution rate of H{sub 2}S from coal or char during gasification.

  7. Thermophysical models of underground coal gasification and FEM analysis

    SciTech Connect

    Yang, L.H.

    2007-11-15

    In this study, mathematical models of the coupled thermohydromechanical process of coal rock mass in an underground coal gasification panel are established. Combined with the calculation example, the influence of heating effects on the observed values and simulated values for pore water pressure, stress, and displacement in the gasification panel are fully discussed and analyzed. Calculation results indicate that 38, 62, and 96 days after the experiment, the average relative errors for the calculated values and measured values for the temperature and water pressure were between 8.51-11.14% and 3-10%, respectively; with the passage of gasification time, the calculated errors for the vertical stress and horizontal stress gradually declined, but the simulated errors for the horizontal and vertical displacements both showed a rising trend. On the basis of the research results, the calculated values and the measured values agree with each other very well.

  8. Gasification of New Zealand coals: a comparative simulation study

    SciTech Connect

    Smitha V. Nathen; Robert D. Kirkpatrick; Brent R. Young

    2008-07-15

    The aim of this study was to conduct a preliminary feasibility assessment of gasification of New Zealand (NZ) lignite and sub-bituminous coals, using a commercial simulation tool. Gasification of these coals was simulated in an integrated gasification combined cycle (IGCC) application and associated preliminary economics compared. A simple method of coal characterization was developed for simulation purposes. The carbon, hydrogen, and oxygen content of the coal was represented by a three component vapor solid system of carbon, methane, and water, the composition of which was derived from proximate analysis data on fixed carbon and volatile matter, and the gross calorific value, both on a dry, ash free basis. The gasification process was modeled using Gibb's free energy minimization. Data from the U.S. Department of Energy's Shell Gasifier base cases using Illinios No. 6 coal was used to verify both the gasifier and the IGCC flowsheet models. The H:C and O:C ratios of the NZ coals were adjusted until the simulated gasifier output composition and temperature matched the values with the base case. The IGCC power output and other key operating variables such as gas turbine inlet and exhaust temperatures were kept constant for study of comparative economics. The results indicated that 16% more lignite than sub-bituminous coal was required. This translated into the requirement of a larger gasifier and air separation unit, but smaller gas and steam turbines were required. The gasifier was the largest sole contributor (30%) to the estimated capital cost of the IGCC plant. The overall cost differential associated with the processing of lignite versus processing sub-bituminous coal was estimated to be of the order of NZ $0.8/tonne. 13 refs., 9 tabs.

  9. Preparation and gasification of a Thailand coal-water fuel

    SciTech Connect

    Ness, R.O. Jr.; Anderson, C.M.; Musich, M.A.; Richter, J.J.; Dewall, R.A.; Young, B.C.; Nakanart, A.

    1996-12-31

    In response to an inquiry by the Department of Mineral Resources (DMR) in Thailand, the Energy and Environmental Research Center (EERC) prepared a four-task program to assess the responsiveness of Wiang Haeng coal to the temperature and pressure conditions of hot-water drying (HWD). The results indicate that HWD made several improvements in the coal, notably increases in heating value and carbon content and reductions in equilibrium moisture and oxygen content. The equilibrium moisture content decreased from 37.4 wt% for the raw coal to about 20 wt% for the HWD coals. The energy density, determined at 500 cP, indicates an increase from 4450 to 6650 Btu/lb by hydrothermal treatment. Raw and HWD coal were then gasified at various mild gasification conditions of 700 C and 30 psig. The tests indicated that the coal is probably similar to other low-rank coals and will produce high levels of hydrogen and be fairly reactive.

  10. Proceedings of the twelfth annual underground coal gasification symposium

    SciTech Connect

    Not Available

    1986-01-01

    Papers presented a the 12th Underground Coal Gasification Symposium are included in this proceedings. These are grouped under: economic aspects; technology status I; technology status II; experimental laboratory work; modeling; general subjects - poster display; and environmental aspects. Selected papers have been processed for inclusion in the Energy Data Base. (AT)

  11. Coal gasification in a large underground gasifier: Process efficiency

    SciTech Connect

    Blinderman, M.S.

    1997-12-31

    The process of Underground Coal Gasification (UCG) in a large, commercial scale, underground gasifier is considered both from theoretical and practical points of view. Such a gasifier may comprise a number of gasification channels in the coal seam where the actual coal-to-gas conversion occurs. The UCG gas quality and process efficiency in such a system are investigated as functions of the process parameters. The latter include geological characteristics of coal seam, gasifier layout and controlled technology variables (e.g. flow rate and pressure of the oxidant). In addition to the gasification itself, the author studied how the gas quality and process efficiency are affected by conditions in process wells. The gas formation is not completed in the gasification channel of an underground gasifier. A number of reactions may proceed in production wells. The ways to control the reactions are discussed. Quality of the gas is determined not only by its composition, but also by its enthalpy as well as by concentration of oils and tars and particulates in the gas. The author discusses how these factors are influenced by the process parameters and design. The process efficiency depends on many factors including gas and heat loss. The ways to mitigate and/or recover these losses are suggested. Examples of commercial scale gasifiers are considered.

  12. Effect of petroleum coke addition on coal gasification

    NASA Astrophysics Data System (ADS)

    Sinnathambi, Chandra Mohan; Najib, Nur Khadijah Mohamad

    2014-10-01

    The main fuel for power generation is combustion of coal and/or natural gas. Natural gas is expensive but clean and less problematic, whereas coal is the reverse of natural gas. Natural gas resources are expected to last until 2020 where else coal has another 200 years expectancy. To replace the natural gas, synthetic gas (syngas) can be used as a substitute fuel. Syngas can be produced using coal as fuel. In this study we blend petcoke, a cheap solid carboneous fuel as an alternative to coal for the production of syngas using a 30 Kwattheat bubbling fluidized bed gasifier. The equivalent ratio (ER) was set at 2.8 and a gasification temperature was maintained between 680 to 710°C by manipulating between the feed flow rates and fluidizing medium. This condition was chosen as it proved to be the optimum based on the work by the same group. Various blend of coal:petcoke between 0 to 100% was analyzed. It was found that a 20:80, petcoke to coal gives a good correlation with 100% coal gasification.

  13. Numerical study on the underground coal gasification for inclined seams

    SciTech Connect

    Yang, L.H.

    2005-11-01

    According to the characteristics for combustion and gasification reactions occurring in the gasification gallery, the mathematical functional relationship between the chemical reaction rate and every influencing factor is studied. The dynamic nonlinear coupling mathematical models on underground coal gasification of inclined seams are established. The determination methods of major model parameters are introduced. Additionally, the control volume method is adopted to find the numerical solution to the mathematical models. The patterns of development and variation for temperature field, concentration field and pressure field in gasification panel are studied. On the basis of the model test, calculation results are analyzed. From the distribution of temperature field, its calculation value is a little higher than the experimental one, with the relative error of every measuring point virtually within 17%. Research shows that the experiment value of gas heat value and calculated value take on a good conformity; due to the influence of temperature, in the high temperature zone, the change gradient of the experiment value for concentration field of gas compositions is greater than that of the calculation value. The simulated results indicate that the relative error of the pressure field calculation is 4.13%-12.69% and 8.25%-17.47%, respectively, 7 h and 45 h after the ignition. The drop rate for the fluid pressure is 6 01 % and 10. 91 %, respectively. Research shows that the simulated values conform with experimental values comparatively well, which demonstrates that the numerical simulation on the 'three fields' in underground coal gasification is correct.

  14. Science and Technology Gaps in Underground Coal Gasification

    SciTech Connect

    Upadhye, R; Burton, E; Friedmann, J

    2006-06-27

    Underground coal gasification (UCG) is an appropriate technology to economically access the energy resources in deep and/or unmineable coal seams and potentially to extract these reserves through production of synthetic gas (syngas) for power generation, production of synthetic liquid fuels, natural gas, or chemicals. India is a potentially good area for underground coal gasification. India has an estimated amount of about 467 billion British tons (bt) of possible reserves, nearly 66% of which is potential candidate for UCG, located at deep to intermediate depths and are low grade. Furthermore, the coal available in India is of poor quality, with very high ash content and low calorific value. Use of coal gasification has the potential to eliminate the environmental hazards associated with ash, with open pit mining and with greenhouse gas emissions if UCG is combined with re-injection of the CO{sub 2} fraction of the produced gas. With respect to carbon emissions, India's dependence on coal and its projected rapid rise in electricity demand will make it one of the world's largest CO{sub 2} producers in the near future. Underground coal gasification, with separation and reinjection of the CO{sub 2} produced by the process, is one strategy that can decouple rising electricity demand from rising greenhouse gas contributions. UCG is well suited to India's current and emerging energy demands. The syngas produced by UCG can be used to generate electricity through combined cycle. It can also be shifted chemically to produce synthetic natural gas (e.g., Great Plains Gasification Plant in North Dakota). It may also serve as a feedstock for methanol, gasoline, or diesel fuel production and even as a hydrogen supply. Currently, this technology could be deployed in both eastern and western India in highly populated areas, thus reducing overall energy demand. Most importantly, the reduced capital costs and need for better surface facilities provide a platform for rapid acceleration of coal-gas-fired electric power and other high value products. In summary, UCG has several important economic and environmental benefits relevant to India's energy goals: (1) It requires no purchase of surface gasifiers, reducing capital expense substantially. (2) It requires no ash management, since ash remains in the subsurface. (3) It reduces the cost of pollution management and emits few black-carbon particulates. (4) It greatly reduces the cost of CO2 separation for greenhouse gas management, creating the potential for carbon crediting through the Kyoto Clean Development Mechanism. (5) It greatly reduces the need to mine and transport coal, since coal is used in-situ.

  15. Integrated coal cleaning, liquefaction, and gasification process

    DOEpatents

    Chervenak, Michael C. (Pennington, NJ)

    1980-01-01

    Coal is finely ground and cleaned so as to preferentially remove denser ash-containing particles along with some coal. The resulting cleaned coal portion having reduced ash content is then fed to a coal hydrogenation system for the production of desirable hydrocarbon gases and liquid products. The remaining ash-enriched coal portion is gasified to produce a synthesis gas, the ash is removed from the gasifier usually as slag, and the synthesis gas is shift converted with steam and purified to produce the high purity hydrogen needed in the coal hydrogenation system. This overall process increases the utilization of as-mined coal, reduces the problems associated with ash in the liquefaction-hydrogenation system, and permits a desirable simplification of a liquids-solids separation step otherwise required in the coal hydrogenation system.

  16. Coal gasification. Quarterly report, April-June 1979

    SciTech Connect

    1980-04-01

    In DOE's program for the conversion of coal to gaseous fuels both high-and low-Btu gasification processes are being developed. High-Btu gas can be distributed economically to consumers in the same pipeline systems now used to carry natural gas. Low-Btu gas, the cheapest of the gaseous fuels produced from coal, can be used economically only on site, either for electric power generation or by industrial and petrochemical plants. High-Btu natural gas has a heating value of 950 to 1000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to High-Btu gas requires a chemical and physical transformation of solid coal. Coals have widely differing chemical and physical properties, depending on where they are mined, and are difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, DOE, together with the American Gas Association (AGA), is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, each of the processes under development have unique characteristics. A number of the processes for converting coal to high-Btu gas have reached the pilot plant Low-Btu gas, with a heating value of up to 350 Btu per standard cubic foot, is an economical fuel for industrial use as well as for power generation in combined gas-steam turbine power cycles. Because different low-Btu gasification processes are optimum for converting different types of coal, and because of the need to provide commercially acceptable processes at the earliest possible date, DOE is sponsoring the concurrent development of several basic types of gasifiers (fixed-bed, fluidized-bed, and entrained-flow).

  17. Proceedings of the eleventh annual underground coal gasification symposium

    SciTech Connect

    Not Available

    1985-12-01

    The Eleventh Annual Underground Coal Gasification Symposium was sponsored by the Laramie Project Office of the Morgantown Energy Technology Center, US Department of Energy, and hosted by the Western Research Institute, University of Wyoming research Corporation, in Denver, Colorado, on August 11 to 14, 1985. The five-session symposium included 37 presentations describing research on underground coal gasification (UCG) being performed throughout the world. Eleven of the presentations were from foreign countries developing UCG technology for their coal resources. The papers printed in the proceedings have been reproduced from camera-ready manuscripts furnished by the authors. The papers have not been refereed, nor have they been edited extensively. All papers have been processed for inclusion in the Energy Data Base.

  18. The METC underground coal gasification research program for eastern bituminous coals

    SciTech Connect

    Martin, J.W.; Wieber, P.R.; Cooke, S.D.

    1985-01-01

    DOE's Morgantown Energy Technology Center's research program to develop an underground coal gasification technology applicable to eastern bituminous coals is discussed from the standpoint of the program's multi-year strategy, potential applications for the technology, current project status, and expected FY 1985 accomplishments.

  19. Calderon coal gasification Process Development Unit design and test program

    SciTech Connect

    Calderon, A.; Madison, E.; Probert, P.

    1992-01-01

    The Process Development Unit (PDU) was designed and constructed to demonstrate the novel Calderon gasification/hot gas cleanup process. in the process, run-of-mine high sulfur coal is first pyrolyzed to recover a rich gas (medium Btu gas), after which the resulting char is subjected to airblown gasification to yield a lean gas (low Btu gas). The process incorporates a proprietary integrated system for the conversion of coal to gases and for the hot cleanup of the gases which removes both particulate and sulfur components of the gaseous products. The yields are: a syngas (CO and H[sub 2] mix) suitable for further conversion to liquid fuel (e.g. methanol/gasoline), and a lean gas suitable to fuel the combustion turbine of a combined cycle power generation plant with very low levels of NO[sub x] (15 ppmv). The fused slag (from the gasified char ash content) and the sulfur recovered during the hot gas cleanup will be sold as by-products. The small quantity of spent sorbent generated will be combined with the coal feed as a fluxing agent for the slag. The small quantity of wastewater from slag drainings and steam generation blowdown will be mixed with the coal feed for disposal. The Calderon gasification/hot gas cleanup, which is a completely closed system, operates at a pressure suitable for combined cycle power generation.

  20. Calderon coal gasification Process Development Unit design and test program

    SciTech Connect

    Calderon, A.; Madison, E.; Probert, P.

    1992-11-01

    The Process Development Unit (PDU) was designed and constructed to demonstrate the novel Calderon gasification/hot gas cleanup process. in the process, run-of-mine high sulfur coal is first pyrolyzed to recover a rich gas (medium Btu gas), after which the resulting char is subjected to airblown gasification to yield a lean gas (low Btu gas). The process incorporates a proprietary integrated system for the conversion of coal to gases and for the hot cleanup of the gases which removes both particulate and sulfur components of the gaseous products. The yields are: a syngas (CO and H{sub 2} mix) suitable for further conversion to liquid fuel (e.g. methanol/gasoline), and a lean gas suitable to fuel the combustion turbine of a combined cycle power generation plant with very low levels of NO{sub x} (15 ppmv). The fused slag (from the gasified char ash content) and the sulfur recovered during the hot gas cleanup will be sold as by-products. The small quantity of spent sorbent generated will be combined with the coal feed as a fluxing agent for the slag. The small quantity of wastewater from slag drainings and steam generation blowdown will be mixed with the coal feed for disposal. The Calderon gasification/hot gas cleanup, which is a completely closed system, operates at a pressure suitable for combined cycle power generation.

  1. Method for gasification of deep, thin coal seams

    DOEpatents

    Gregg, David W.

    1982-01-01

    A method of gasification of coal in deep, thin seams by using controlled bending subsidence to confine gas flow to a region close to the unconsumed coal face. The injection point is moved sequentially around the perimeter of a coal removal area from a production well to sweep out the area to cause the controlled bending subsidence. The injection holes are drilled vertically into the coal seam through the overburden or horizontally into the seam from an exposed coal face. The method is particularly applicable to deep, thin seams found in the eastern United States and at abandoned strip mines where thin seams were surface mined into a hillside or down a modest dip until the overburden became too thick for further mining.

  2. Method for gasification of deep, thin coal seams. [DOE patent

    DOEpatents

    Gregg, D.W.

    1980-08-29

    A method of gasification of coal in deep, thin seams by using controlled bending subsidence to confine gas flow to a region close to the unconsumed coal face is given. The injection point is moved sequentially around the perimeter of a coal removal area from a production well to sweep out the area to cause the controlled bending subsidence. The injection holes are drilled vertically into the coal seam through the overburden or horizontally into the seam from an exposed coal face. The method is particularly applicable to deep, thin seams found in the eastern United States and at abandoned strip mines where thin seams were surface mined into a hillside or down a modest dip until the overburden became too thick for further mining.

  3. Wabash River Coal Gasification Repowering Project: A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2002-01-15

    The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of $438 million.

  4. Combined cycle power plant incorporating coal gasification

    DOEpatents

    Liljedahl, Gregory N. (Tariffville, CT); Moffat, Bruce K. (Simsbury, CT)

    1981-01-01

    A combined cycle power plant incorporating a coal gasifier as the energy source. The gases leaving the coal gasifier pass through a liquid couplant heat exchanger before being used to drive a gas turbine. The exhaust gases of the gas turbine are used to generate both high pressure and low pressure steam for driving a steam turbine, before being exhausted to the atmosphere.

  5. Underground coal gasification field experiment in the high-dipping coal seams

    SciTech Connect

    Yang, L.H.; Liu, S.Q.; Yu, L.; Zhang, W.

    2009-07-01

    In this article the experimental conditions and process of the underground gasification in the Woniushan Mine, Xuzhou, Jiangsu Province are introduced, and the experimental results are analyzed. By adopting the new method of long-channel, big-section, and two-stage underground coal gasification, the daily gas production reaches about 36,000 m{sup 3}, with the maximum output of 103,700 m{sup 3}. The daily average heating value of air gas is 5.04 MJ/m{sup 3}, with 13.57 MJ/m{sup 3} for water gas. In combustible compositions of water gas, H{sub 2} contents stand at over 50%, with both CO and CH{sub 4} contents over 6%. Experimental results show that the counter gasification can form new temperature conditions and increase the gasification efficiency of coal seams.

  6. Gasification of high ash, high ash fusion temperature bituminous coals

    SciTech Connect

    Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

    2015-11-13

    This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

  7. Encoal mild coal gasification project: Final design modifications report

    SciTech Connect

    1997-07-01

    The design, construction and operation Phases of the Encoal Mild Coal Gasification Project have been completed. The plant, designed to process 1,000 ton/day of subbituminous Power River Basin (PRB) low-sulfur coal feed and to produce two environmentally friendly products, a solid fuel and a liquid fuel, has been operational for nearly five years. The solid product, Process Derived Fuel (PDF), is a stable, low-sulfur, high-Btu fuel similar in composition and handling properties to bituminous coal. The liquid product, Coal Derived Liquid (CDL), is a heavy, low-sulfur, liquid fuel similar in properties to heavy industrial fuel oil. Opportunities for upgrading the CDL to higher value chemicals and fuels have been identified. Significant quantities of both PDF and CDL have been delivered and successfully burned in utility and industrial boilers. A summary of the Project is given.

  8. The ENCOAL Mild Coal Gasification Project, A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2002-03-15

    This report is a post-project assessment of the ENCOAL{reg_sign} Mild Coal Gasification Project, which was selected under Round III of the U.S. Department of Energy (DOE) Clean Coal Technology (CCT) Demonstration Program. The CCT Demonstration Program is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of commercial-scale facilities. The ENCOAL{reg_sign} Corporation, a wholly-owned subsidiary of Bluegrass Coal Development Company (formerly SMC Mining Company), which is a subsidiary of Ziegler Coal Holding Company, submitted an application to the DOE in August 1989, soliciting joint funding of the project in the third round of the CCT Program. The project was selected by DOE in December 1989, and the Cooperative Agreement (CA) was approved in September 1990. Construction, commissioning, and start-up of the ENCOAL{reg_sign} mild coal gasification facility was completed in June 1992. In October 1994, ENCOAL{reg_sign} was granted a two-year extension of the CA with the DOE, that carried through to September 17, 1996. ENCOAL{reg_sign} was then granted a six-month, no-cost extension through March 17, 1997. Overall, DOE provided 50 percent of the total project cost of $90,664,000. ENCOAL{reg_sign} operated the 1,000-ton-per-day mild gasification demonstration plant at Triton Coal Company's Buckskin Mine near Gillette, Wyoming, for over four years. The process, using Liquids From Coal (LFC{trademark}) technology originally developed by SMC Mining Company and SGI International, utilizes low-sulfur Powder River Basin (PRB) coal to produce two new fuels, Process-Derived Fuel (PDF{trademark}) and Coal-Derived Liquids (CDL{trademark}). The products, as alternative fuel sources, are capable of significantly lowering current sulfur emissions at industrial and utility boiler sites throughout the nation thus reducing pollutants causing acid rain. In support of this overall objective, the following goals were established for the ENCOAL{reg_sign} Project: Provide sufficient quantity of products for full-scale test burns; Develop data for the design of future commercial plants; Demonstrate plant and process performance; Provide capital and O&M cost data; and Support future LFC{trademark} technology licensing efforts. Each of these goals has been met and exceeded. The plant has been in operation for nearly 5 years, during which the LFC{trademark} process has been demonstrated and refined. Fuels were made, successfully burned, and a commercial-scale plant is now under contract for design and construction.

  9. Gas core reactors for coal gasification

    NASA Technical Reports Server (NTRS)

    Weinstein, H.

    1976-01-01

    The concept of using a gas core reactor to produce hydrogen directly from coal and water is presented. It is shown that the chemical equilibrium of the process is strongly in favor of the production of H2 and CO in the reactor cavity, indicating a 98% conversion of water and coal at only 1500 K. At lower temperatures in the moderator-reflector cooling channels the equilibrium strongly favors the conversion of CO and additional H2O to CO2 and H2. Furthermore, it is shown the H2 obtained per pound of carbon has 23% greater heating value than the carbon so that some nuclear energy is also fixed. Finally, a gas core reactor plant floating in the ocean is conceptualized which produces H2, fresh water and sea salts from coal.

  10. Heat exchanger for coal gasification process

    DOEpatents

    Blasiole, George A.

    1984-06-19

    This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

  11. Fixed-bed gasification research using US coals. Volume 11. Gasification of Minnesota peat. [Peat pellets and peat sods

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a coooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the eleventh volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of peat pellets and peat sods during 3 different test periods. 2 refs., 20 figs., 13 tabs.

  12. The BGL coal gasification process -- Applications and status

    SciTech Connect

    Davies, H.S.; Vierrath, H.E.; Johnson, K.S.; Kluttz, D.E.

    1994-12-31

    In 1991 British Gas completed a 15 year program for the development and demonstration of the BGL gasification process for Substitute Natural Gas and power generation. The final two objectives in this program at the Westfield Development Centre of British Gas were to demonstrate the suitability of the BGL gasifier for power generation under utility load requirements using typical UK power station coals and to operate the gasifier at pressures up to 65 bar. The first part of the program was an $18 million joint demonstration with National Power and PowerGen and supported by British Coal, the UK Department of Energy and the European Community which confirmed conclusively in tests spanning 40 days of operation that the full range of available UK power station coals can be gasified at very high efficiency in the BGL Gasifier. The development program then concluded with tests on a new, purpose designed, high pressure gasifier to determine the effect of pressure on gasification performance and operability. The use of the new ABB GT 24/26 gas turbines in BGL IGCC plant is explored and the BGL IGCC project in the US Clean Coal Technology Programme (CCTV) is described briefly.

  13. Gasification coprocessing of Illinois Basin coal and RDF

    SciTech Connect

    Choudhry, V.; Kwan, S.; Pisupati, S.; Klima, M.; Banerjee, D.D.

    1998-12-31

    Gasification coprocessing of refuse-derived fuel (RDF) with coal was investigated with the objective of increasing the utilization of high-sulfur Illinois Basin coals and municipal solid waste (MSW) in an environmentally acceptable manner. MSW is a major recurring solid waste whose disposal entails tipping fees of $30--$40/ton, and poses long-term environmental problems. MSW is routinely processed to recover plastics, aluminum, and other metals as part of state-mandated recycling requirements. Following removal of noncombustibles, the remaining material, primarily paper and food wastes, is shredded to produce RDF fluff which has an as-received calorific value of {approximately} 6,000 Btu/lb. The research addressed the problems of size reduction of RDF fluff (an essential step in making a gasifier feed slurry) and production of a pumpable slurry using additives to maximize coal and RDF solids loading. Gasification evaluation of a 60% solids coal/RDF slurry was conducted in an entrained-flow, oxygen-blown, atmospheric pressure, 0.5 million Btu/h research gasifier. High carbon conversion was achieved, and the product gases contained no furans.

  14. Temporal measurements and kinetics of selenium release during coal combustion and gasification in a fluidized bed.

    PubMed

    Shen, Fenghua; Liu, Jing; Zhang, Zhen; Yang, Yingju

    2016-06-01

    The temporal release of selenium from coal during combustion and gasification in a fluidized bed was measured in situ by an on-line analysis system of trace elements in flue gas. The on-line analysis system is based on an inductively coupled plasma optical emission spectroscopy (ICP-OES), and can measure concentrations of trace elements in flue gas quantitatively and continuously. The results of on-line analysis suggest that the concentration of selenium in flue gas during coal gasification is higher than that during coal combustion. Based on the results of on-line analysis, a second-order kinetic law r(x)=0.94e(-26.58/RT)(-0.56 x(2) -0.51 x+1.05) was determined for selenium release during coal combustion, and r(x)=11.96e(-45.03/RT)(-0.53 x(2) -0.56 x+1.09) for selenium release during coal gasification. These two kinetic laws can predict respectively the temporal release of selenium during coal combustion and gasification with an acceptable accuracy. Thermodynamic calculations were conducted to predict selenium species during coal combustion and gasification. The speciation of selenium in flue gas during coal combustion differs from that during coal gasification, indicating that selenium volatilization is different. The gaseous selenium species can react with CaO during coal combustion, but it is not likely to interact with mineral during coal gasification. PMID:26897573

  15. Method for using fast fluidized bed dry bottom coal gasification

    DOEpatents

    Snell, George J. (Fords, NJ); Kydd, Paul H. (Lawrenceville, NJ)

    1983-01-01

    Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500.degree.-1850.degree. F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solids are returned through an injection nozzle together with additional steam and oxygen-containing gas to an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges from about 3-15 ft/sec and is maintained at 1600.degree.-200.degree. F. temperature. This gasification arrangement provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

  16. Method for using fast fluidized bed dry bottom coal gasification

    SciTech Connect

    Snell, G.J.; Kydd, P.H.

    1983-08-23

    Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500/sup 0/-1850/sup 0/ F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solid are returned through an injection nozzle together with additional steam and oxygen-containing gas an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges fr about 3-15 ft/sec and is maintained at 1600/sup 0/-200/sup 0/ F. temperature. This gasification arrangem provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

  17. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    Vas Choudhry; Stephen Kwan; Steven R. Hadley

    2001-07-01

    The objective of the project entitled ''Utilization of Lightweight Materials Made from Coal Gasification Slags'' was to demonstrate the technical and economic viability of manufacturing low-unit-weight products from coal gasification slags which can be used as substitutes for conventional lightweight and ultra-lightweight aggregates. In Phase I, the technology developed by Praxis to produce lightweight aggregates from slag (termed SLA) was applied to produce a large batch (10 tons) of expanded slag using pilot direct-fired rotary kilns and a fluidized bed calciner. The expanded products were characterized using basic characterization and application-oriented tests. Phase II involved the demonstration and evaluation of the use of expanded slag aggregates to produce a number of end-use applications including lightweight roof tiles, lightweight precast products (e.g., masonry blocks), structural concrete, insulating concrete, loose fill insulation, and as a substitute for expanded perlite and vermiculite in horticultural applications. Prototypes of these end-use applications were made and tested with the assistance of commercial manufacturers. Finally, the economics of expanded slag production was determined and compared with the alternative of slag disposal. Production of value-added products from SLA has a significant potential to enhance the overall gasification process economics, especially when the avoided costs of disposal are considered.

  18. A mathematical model for the chemical reaction of a semi-infinite block of coal in underground coal gasification

    SciTech Connect

    Greg Perkins; Veena Sahajwalla

    2005-08-01

    A one-dimensional mathematical model for the chemical reaction of a semi-infinite block of coal has been developed and is applied to the problem of simulating underground coal gasification. The model solves conservation equations for mass, momentum, and energy and includes submodels for calculating multicomponent diffusion, based on the Stefan-Maxwell equations and a bi-disperse dusty gas model, the velocity of the drying and char fronts, pyrolysis of the coal, and chemical reaction of char with reactant gases. The assumptions of the model are validated through comparison with experimental measurements of the pyrolysis of large coal particles and the drying, pyrolysis, and gasification of cylindrical coal blocks. Insights into the behavior of coal block gasification are discussed with the aid of model simulations. The capabilities of the model are further demonstrated by simulating cavity growth rates in underground coal gasification under in situ conditions. 36 refs., 12 figs., 8 tabs,

  19. Encoal mild coal gasification project: Commercial plant feasibility study

    SciTech Connect

    1997-07-01

    In order to determine the viability of any Liquids from Coal (LFC) commercial venture, TEK-KOL and its partner, Mitsubishi Heavy Industries (MHI), have put together a technical and economic feasibility study for a commercial-size LFC Plant located at Zeigler Coal Holding Company`s North Rochelle Mine site. This resulting document, the ENCOAL Mild Coal Gasification Plant: Commercial Plant Feasibility Study, includes basic plant design, capital estimates, market assessment for coproducts, operating cost assessments, and overall financial evaluation for a generic Powder River Basin based plant. This document and format closely resembles a typical Phase II study as assembled by the TEK-KOL Partnership to evaluate potential sites for LFC commercial facilities around the world.

  20. NETL, USDA design coal-stabilized biomass gasification unit

    SciTech Connect

    2008-09-30

    Coal, poultry litter, contaminated corn, rice hulls, moldly hay, manure sludge - these are representative materials that could be tested as fuel feedstocks in a hybrid gasification/combustion concept studied in a recent US Department of Energy (DOE) design project. DOE's National Energy Technology Laboratory (NETL) and the US Department of Agriculture (USDA) collaborated to develop a design concept of a power system that incorporates Hybrid Biomass Gasification. This system would explore the use of a wide range of biomass and agricultural waste products as gasifier feedstocks. The plant, if built, would supply one-third of electrical and steam heating needs at the USDA's Beltsville (Maryland) Agricultural Research Center. 1 fig., 1 photo.

  1. Plasma-enhanced gasification of low-grade coals for compact power plants

    NASA Astrophysics Data System (ADS)

    Uhm, Han S.; Hong, Yong C.; Shin, Dong H.; Lee, Bong J.

    2011-10-01

    A high temperature of a steam torch ensures an efficient gasification of low-grade coals, which is comparable to that of high-grade coals. Therefore, the coal gasification system energized by microwaves can serve as a moderately sized power plant due to its compact and lightweight design. This plasma power plant of low-grade coals would be useful in rural or sparsely populated areas without access to a national power grid.

  2. Plasma-enhanced gasification of low-grade coals for compact power plants

    SciTech Connect

    Uhm, Han S.; Hong, Yong C.; Shin, Dong H.; Lee, Bong J.

    2011-10-15

    A high temperature of a steam torch ensures an efficient gasification of low-grade coals, which is comparable to that of high-grade coals. Therefore, the coal gasification system energized by microwaves can serve as a moderately sized power plant due to its compact and lightweight design. This plasma power plant of low-grade coals would be useful in rural or sparsely populated areas without access to a national power grid.

  3. Separation of products from mild coal gasification processes

    SciTech Connect

    Wallman, P.H.

    1991-09-11

    The primary mild coal gasification product mixture containing noncondensible gas, high-boiling hydrocarbon vapors and entrained fines is difficult to process into the desired pure products: gas, liquids, and dry solids. This challenge for mild coal gasification process development has been studied by surveying the technical literature for suitable separations processes and for similar issues in related processes. The choice for a first-stage solids separation step is standard cyclones, arranged in parallel trains for large-volume applications in order to take advantage of the higher separation efficiency of smaller cyclones. However, mild gasification pilot-plant data show entrainment of ultrafine particles for which standard cyclones have poor separation efficiency. A hot secondary solids separation step is needed for the ultrafine entrainment in order to protect the liquid product from excessive amounts of contaminating solids. The secondary solids separation step is similar to many high-temperature flue-gas applications with an important complicating condition: Mild gasifier vapors form coke on surfaces in contact with the vapors. Plugging of the filter medium by coke deposition is concluded to be the main product separation problem for mild gasification. Three approaches to solution of this problem are discussed in the order of preference: (1) a barrier filter medium made of a perforated foil that is easy to regenerate, (2) a high-efficiency cyclone coupled with recycle of a solids-containing tar fraction for coking/cracking in the gasifier, and (3) a granular moving bed filter with regeneration of the bed material. The condensation of oil vapors diluted by noncondensible gas is analyzed thermodynamically, and the conclusion is that existing commercial oil fractionator designs are adequate as long as the vapor stream does not contain excessive amounts of solids. 34 refs., 4 figs.

  4. Gasification Characteristics of Coal/Biomass Mixed Fuels

    SciTech Connect

    Mitchell, Reginald

    2013-09-30

    A research project was undertaken that had the overall objective of developing the models needed to accurately predict conversion rates of coal/biomass mixtures to synthesis gas under conditions relevant to a commercially-available coal gasification system configured to co- produce electric power as well as chemicals and liquid fuels. In our efforts to accomplish this goal, experiments were performed in an entrained flow reactor in order to produce coal and biomass chars at high heating rates and temperatures, typical of the heating rates and temperatures fuel particles experience in real systems. Mixed chars derived from coal/biomass mixtures containing up to 50% biomass and the chars of the pure coal and biomass components were subjected to a matrix of reactivity tests in a pressurized thermogravimetric analyzer (TGA) in order to obtain data on mass loss rates as functions of gas temperature, pressure and composition as well as to obtain information on the variations in mass specific surface area during char conversion under kinetically-limited conditions. The experimental data were used as targets when determining the unknown parameters in the chemical reactivity and specific surface area models developed. These parameters included rate coefficients for the reactions in the reaction mechanism, enthalpies of formation and absolute entropies of adsorbed species formed on the carbonaceous surfaces, and pore structure coefficients in the model used to describe how the mass specific surface area of the char varies with conversion. So that the reactivity models can be used at high temperatures when mass transport processes impact char conversion rates, Thiele modulus – effectiveness factor relations were also derived for the reaction mechanisms developed. In addition, the reactivity model and a mode of conversion model were combined in a char-particle gasification model that includes the effects of chemical reaction and diffusion of reactive gases through particle pores and energy exchange between the particle and its environment. This char-particle gasification model is capable of predicting the average mass loss rates, sizes, apparent densities, specific surface areas, and temperatures of the char particles produced when co-firing coal and biomass to the type environments established in entrained flow gasifiers operating at high temperatures and elevated pressures. A key result of this work is the finding that the reactivities of the mixed chars were not always in between the reactivities of the pure component chars at comparable gasification conditions. Mixed char reactivity to CO{sub 2} was lower than the reactivities of both the pure Wyodak coal and pure corn stover chars to CO{sub 2}. In contrast, mixed char reactivity to H{sub 2}O was higher than the reactivities of both the pure Wyodak coal and pure corn stover chars to H{sub 2}O. This was found to be in part, a consequence of the reduced mass specific surface areas of the coal char particles formed during devolatilization when the coal and biomass particles are co-fired. The biomass particles devolatilize prior to the coal particles, impacting the temperature and the composition of the environment in which the coal particles devolatilize. This situation results in coal char particles within the mixed char that differ in specific surface area and reactivity from the coal char particles produced in the absence of the devolatilizing biomass particles. Due to presence of this “affected” coal char, it was not possible to develop a mixed char reactivity model that uses linear mixing rules to determine the reactivity of a mixed char from only the reactivities of the pure mixture components. However, it was possible to predict both mixed char specific surface area and reactivity for a wide range of fuel mixture rat os provided the specific surface area and reactivity of the affected coal char particles are known. Using the kinetic parameters determined for the Wyodak coal and corn stover chars, the model was found to adequately predict the observed conversion times and off-gas compositions in gasification conditions established in a variety of commercial gasifiers. The model has the potential to provide insight on certain implications of co-firing coal and biomass in gasification and combustion application when kinetic parameters for the mixed chars are employed.

  5. COAL GASIFICATION ENVIRONMENTAL DATA SUMMARY: LOW- AND MEDIUM-BTU WASTEWATERS

    EPA Science Inventory

    The report is a compilation of environmental characterization data for wastewaters from low- and medium-Btu coal gasification facilities. Fixed-bed, entrained-bed, and ash-agglomerating fluidized-bed coal gasification processes were examined. The fixed-bed gasifiers are the Chapm...

  6. Wabash River Coal Gasification Repowering Project: A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2002-01-15

    The goal of the U.S. Department of Energy (DOE) Clean Coal Technology Program (CCT) is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment (PPA) of a project selected in CCT Round IV, the Wabash River Coal Gasification Repowering (WRCGR) Project, as described in a Report to Congress (U.S. Department of Energy 1992). Repowering consists of replacing an existing coal-fired boiler with one or more clean coal technologies to achieve significantly improved environmental performance. The desire to demonstrate utility repowering with a two-stage, pressurized, oxygen-blown, entrained-flow, integrated gasification combined-cycle (IGCC) system prompted Destec Energy, Inc., and PSI Energy, Inc., to form a joint venture and submit a proposal for this project. In July 1992, the Wabash River Coal Gasification Repowering Project Joint Venture (WRCGRPJV, the Participant) entered into a cooperative agreement with DOE to conduct this project. The project was sited at PSI Energy's Wabash River Generating Station, located in West Terre Haute, Indiana. The purpose of this CCT project was to demonstrate IGCC repowering using a Destec gasifier and to assess long-term reliability, availability, and maintainability of the system at a fully commercial scale. DOE provided 50 percent of the total project funding (for capital and operating costs during the demonstration period) of $438 million. Construction for the demonstration project was started in July 1993. Pre-operational tests were initiated in August 1995, and construction was completed in November 1995. Commercial operation began in November 1995, and the demonstration period was completed in December 1999. The independent evaluation contained herein is based primarily on information provided in Wabash's Final Report (Dowd 2000), as well as other references and bibliographic sources.

  7. Modeling the underground coal gasification process: part III-subsidence

    SciTech Connect

    Krantz, W.B.; Gunn, R.D.

    1983-01-01

    The cavity created by underground coal gasification (UCG) will be associated with some degree of subsidence in the overburden above the cavity. Subsidence refers to the adjustment in the earth which is made in response to the creation of a subsurface cavity. This subsidence can take a variety of forms, some of which can cause considerable damage both to the environment and to the UCG process and associated equipment. This article reviews the physical and geometrical factors which must be considered in subsidence modeling and the empirical, analytical, numerical, and phenomenological approaches used to model subsidence in UCG. Finally, the results of applying these subsidence models to UCG field tests are reviewed.

  8. Synthetic fuels: Status of the Great Plains coal gasification project

    SciTech Connect

    Not Available

    1987-01-01

    Sponsors of the Great Plains coal gasification project in North Dakota defaulted on a federal loan in the amount of $1.54 billion. The Department of Energy has obtained title to the Great Plains project and is evaluating proposals from investment banking-type companies to assist it in selling the plant and its assets. This fact sheet highlights recent legal action concerning gas purchase agreements and mortgage foreclosure; the status of the project's sponsors' outstanding liability; DOE's progress in evaluating its options; revenue, expense, production, and plant employment data; capital improvement projects; and plant maintenance issues.

  9. Lock hopper valves for coal gasification. Final report

    SciTech Connect

    Not Available

    1981-05-01

    The design, fabrication, and testing of two configurations of Lock Hopper Valves is described. These two configurations are intended to meet the requirements for four typical types of service in coal gasification plants. Operating pressures for either configuration is 1600 psi. One configuration is designed for use at temperatures up to 2000/sup 0/F, and the other for temperatures up to 850/sup 0/F. Several unique construction features are employed, including the extensive use of dense alumina ceramic, especially in the high-temperature valve. The description includes details of construction, and problems encountered during fabrication and testing, and proposed solutions to those problems.

  10. Geochemical Proxies for Enhanced Process Control of Underground Coal Gasification

    NASA Astrophysics Data System (ADS)

    Kronimus, A.; Koenen, M.; David, P.; Veld, H.; van Dijk, A.; van Bergen, F.

    2009-04-01

    Underground coal gasification (UCG) represents a strategy targeting at syngas production for fuel or power generation from in-situ coal seams. It is a promising technique for exploiting coal deposits as an energy source at locations not allowing conventional mining under economic conditions. Although the underlying concept has already been suggested in 1868 and has been later on implemented in a number of field trials and even at a commercial scale, UCG is still facing technological barriers, impeding its widespread application. Field UCG operations rely on injection wells enabling the ignition of the target seam and the supply with oxidants (air, O2) inducing combustion (oxidative conditions). The combustion process delivers the enthalpy required for endothermic hydrogen production under reduction prone conditions in some distance to the injection point. The produced hydrogen - usually accompanied by organic and inorganic carbon species, e.g. CH4, CO, and CO2 - can then be retrieved through a production well. In contrast to gasification of mined coal in furnaces, it is difficult to measure the combustion temperature directly during UCG operations. It is already known that geochemical parameters such as the relative production gas composition as well as its stable isotope signature are related to the combustion temperature and, consequently, can be used as temperature proxies. However, so far the general applicability of such relations has not been proven. In order to get corresponding insights with respect to coals of significantly different rank and origin, four powdered coal samples covering maturities ranging from Ro= 0.43% (lignite) to Ro= 3.39% (anthracite) have been gasified in laboratory experiments. The combustion temperature has been varied between 350 and 900 ˚ C, respectively. During gasification, the generated gas has been captured in a cryo-trap, dried and the carbon containing gas components have been catalytically oxidized to CO2. Thereafter, the generated CO2 has been analyzed with respect to its stable carbon isotope composition by mass spectrometry. All samples exhibited a similar trend: The ^13C signatures of initially produced CO2 revealed to be relatively light and linearly increasing with temperature until approaching the bulk stable carbon isotope composition of the coal at a certain temperature, where the isotope signature kept virtually constant during further temperature increase. The temperature introducing the range of constant isotope compositions of the produced gas increased with coal rank. Additionally, all coal samples were treated by Rock Eval pyrolysis up to 550 ˚ C in order to investigate temperature dependent generation of CO and CO2. The results exhibited a linear decrease of the CO2/CO ratio at increasing temperature. Both experimental approaches demonstrated dependencies between the qualitative and the isotope composition of the generated syngas on the one hand and the applied combustion temperature on the other hand and, consequently, the principal applicability of the considered geochemical parameters as temperature proxies for coals of significantly different rank and origin. Although the investigated samples revealed similar trends, the absolute characteristics of the correlation functions (e.g. linear gradients) between geochemical parameters and combustion temperatures differed on an individual sample base, implying a significant additional dependence of the considered geochemical parameters on the coal composition. As a consequence, corresponding experimental approaches are currently continued and refined by involving multi component compound specific isotope analysis, high temperature Rock Eval pyrolysis as well as an enforced consideration of initial coal and oxidant compositions.

  11. A novel approach to highly dispersing catalytic materials in coal for gasification

    SciTech Connect

    Abotsi, G.M.K.; Bota, K.B.

    1990-01-01

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, subbituminous, and bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the co-adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. 8 refs., 6 figs.

  12. Study on CO2 gasification reactivity and physical characteristics of biomass, petroleum coke and coal chars.

    PubMed

    Huo, Wei; Zhou, Zhijie; Chen, Xueli; Dai, Zhenghua; Yu, Guangsuo

    2014-05-01

    Gasification reactivities of six different carbonaceous material chars with CO2 were determined by a Thermogravimetric Analyzer (TGA). Gasification reactivities of biomass chars are higher than those of coke and coal chars. In addition, physical structures and chemical components of these chars were systematically tested. It is found that the crystalline structure is an important factor to evaluate gasification reactivities of different chars and the crystalline structures of biomass chars are less order than those of coke and coal chars. Moreover, initial gasification rates of these chars were measured at high temperatures and with relatively large particle sizes. The method of calculating the effectiveness factor ? was used to quantify the effect of pore diffusion on gasification. The results show that differences in pore diffusion effects among gasification with various chars are prominent and can be attributed to different intrinsic gasification reactivities and physical characteristics of different chars. PMID:24642484

  13. Thermodynamic analysis of the process of formation of sulfur compounds in oxygen gasification of coal

    SciTech Connect

    G.Ya. Gerasimov; T.M. Bogacheva

    2001-05-15

    A thermodynamic approach to the description of the behavior of the system fuel-oxidizer in oxygen gasification of coal is used to reveal the main mechanisms of the process of capture of sulfur by the mineral part of the coal and to determine the fundamental possibility of the process for coals from different coal fields.

  14. Advanced hot gas cleaning system for coal gasification processes

    NASA Astrophysics Data System (ADS)

    Newby, R. A.; Bannister, R. L.

    1994-04-01

    The United States electric industry is entering a period where growth and the aging of existing plants will mandate a decision on whether to repower, add capacity, or do both. The power generation cycle of choice, today, is the combined cycle that utilizes the Brayton and Rankine cycles. The combustion turbine in a combined cycle can be used in a repowering mode or in a greenfield plant installation. Today's fuel of choice for new combined cycle power generation is natural gas. However, due to a 300-year supply of coal within the United States, the fuel of the future will include coal. Westinghouse has supported the development of coal-fueled gas turbine technology over the past thirty years. Working with the U.S. Department of Energy and other organizations, Westinghouse is actively pursuing the development and commercialization of several coal-fueled processes. To protect the combustion turbine and environment from emissions generated during coal conversion (gasification/combustion) a gas cleanup system must be used. This paper reports on the status of fuel gas cleaning technology and describes the Westinghouse approach to developing an advanced hot gas cleaning system that contains component systems that remove particulate, sulfur, and alkali vapors. The basic process uses ceramic barrier filters for multiple cleaning functions.

  15. The commercial feasibility of underground coal gasification in southern Thailand

    SciTech Connect

    Solc, J.; Young, B.C.; Harju, J.A.; Schmit, C.R.; Boysen, J.E.; Kuhnel, R.A.

    1996-12-31

    Underground Coal Gasification (UCG) is a clean coal technology with the commercial potential to provide low- or medium-Btu gas for the generation of electric power. While the abundance of economic coal and natural gas reserves in the United States of America (USA) has delayed the commercial development of this technology in the USA, potential for commercial development of UCG-fueled electric power generation currently exists in many other nations. Thailand has been experiencing sustained economic growth throughout the past decade. The use of UCG to provide electric power to meet the growing power demand appears to have commercial potential. A project to determine the commercial feasibility of UCG-fueled electric power generation at a site in southern Thailand is in progress. The objective of the project is to determine the commercial feasibility of using UCG for power generation in the Krabi coal mining area located approximately 1,000 kilometers south of Bangkok, Thailand. The project team has developed a detailed methodology to determine the technical feasibility, environmental acceptability, and commercial economic potential of UCG at a selected site. In the methodology, hydrogeologic conditions of the coal seam and surrounding strata are determined first. These results and information describing the local economic conditions are then used to assess the commercial potential of the UCG application. The methodology for evaluating the Krabi UCG site and current project status are discussed in this paper.

  16. Mild coal gasification screw pyrolyzer development and design

    SciTech Connect

    Camp, D.W.

    1990-08-01

    Our objective is to produce information and design recommendations needed for the development of an efficient continuous process for the mild gasification of caking bituminous coals. We have focused on the development of an externally heated pyrolyzer in which the sticky, reacting coal is conveyed by one or more screws. We have taken a multifaceted approach to forwarding the development of the externally-heated screw pyrolyzer. Small scale process experiments on a 38-mm single screw pyrolyzer have been a major part of our effort. Engineering analyses aimed at producing design and scaleup equations have also been important. Process design recommendations follow from these. We critically review our experimental data and experience, and information from the literature and equipment manufactures for the purpose of making qualitative recommendations for improving practical pyrolyzer design and operation. Benchscale experiments are used to supply needed data and test some preliminary concepts. 6 refs., 4 figs., 1 tab.

  17. Lock hopper values for coal gasification plant service

    NASA Technical Reports Server (NTRS)

    Schoeneweis, E. F.

    1977-01-01

    Although the operating principle of the lock hopper system is extremely simple, valve applications involving this service for coal gasification plants are likewise extremely difficult. The difficulties center on the requirement of handling highly erosive pulverized coal or char (either in dry or slurry form) combined with the requirement of providing tight sealing against high-pressure (possibly very hot) gas. Operating pressures and temperatures in these applications typically range up to 1600 psi (110bar) and 600F (316C), with certain process requirements going even higher. In addition, and of primary concern, is the need for reliable operation over long service periods with the provision for practical and economical maintenance. Currently available data indicate the requirement for something in the order of 20,000 to 30,000 open-close cycles per year and a desire to operate at least that long without valve failure.

  18. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, filters, turbines, and other components in integrated coal gasification combined cycle system must withstand demanding conditions of high temperatures and pressure differentials. Under the highly sulfiding conditions of the high temperature coal gas, the performance of components degrade significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. A review of the literature indicates that the corrosion reaction is the competition between oxidation and sulfidation reactions. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers.

  19. Groundwater Management During Intermediate-to-Deep Underground Coal Gasification

    NASA Astrophysics Data System (ADS)

    Lavis, Shaun; Stanley, Edward; Mostade, Marc; Turner, Matthew

    2010-05-01

    Underground coal gasification (UCG) is a safe, economic way to extract energy from coal with significant environmental benefits compared with other coal-based energy production methods. However, in the wrong hands, UCG can adversely impact groundwater systems in two ways: 1) by contamination with inorganic and organic compounds; and 2) groundwater depletion. The hydrogeological conditions of UCG are highly site-specific and so the risks to groundwater have to be evaluated on a case-by-case basis. Site selection plays a fundamental role in managing these risks and it is possible to identify the general characteristics that will minimise risks of environmental impacts. However, large volumes of water, much of which will come from groundwater, are consumed during UCG projects, leading to possible significant groundwater depletion at such settings. Insufficient water supplies will impact the quality of the syngas produced by UCG because coal conversion efficiencies will decrease. Furthermore, depletion of groundwater levels may extend beyond the UCG site boundary, with consequent implications for regulatory regimes and any off-site groundwater users. Additional artificial water supplies may therefore be required, although the manner in which the water is delivered to the UCG system will also likely have an impact on syngas quality. Large volumes of water delivered via the injection well will likely impact gasification efficiency because 1) large amounts of heat will be used to vaporise the water leading to suppression of the reactor temperature and inhibition of (endothermic) gasification reactions; and 2) the "steam jacket" originally present around the UCG reactor will be absent, which will lead to further heat loss from the system. Additional water may therefore have to be supplied via the surrounding strata and/or coal seam, thus mimicking the natural conditions prior to groundwater depletion. Much of the hydrogeological modelling to date has focussed on a single UCG reactor and so the groundwater impacts of full commercial scale UCG (where perhaps greater than ten modules could be operated simultaneously) are not fully understood. Careful hydrogeological (coupled with geomechanical and chemical) modelling will be required on a site-by-site basis to ensure that groundwater supplies are adequate, that environmental risks are minimised and that any additional water supplies are delivered efficiently.

  20. Wabash River Coal Gasification Repowering Project. Topical report, July 1992--December 1993

    SciTech Connect

    Not Available

    1994-01-01

    The Wabash River Coal Gasification Repowering Project (WRCGRP, or Wabash Project) is a joint venture of Destec Energy, Inc. of Houston, Texas and PSI Energy, Inc. of Plainfield, Indiana, who will jointly repower an existing 1950 vintage coal-fired steam generating plant with coal gasification combined cycle technology. The Project is located in West Terre Haute, Indiana at PSI`s existing Wabash River Generating Station. The Project will process locally-mined Indiana high-sulfur coal to produce 262 megawatts of electricity. PSI and Destec are participating in the Department of Energy Clean Coal Technology Program to demonstrate coal gasification repowering of an existing generating unit affected by the Clean Air Act Amendments. As a Clean Coal Round IV selection, the project will demonstrate integration of an existing PSI steam turbine generator and auxiliaries, a new combustion turbine generator, heat recovery steam generator tandem, and a coal gasification facility to achieve improved efficiency, reduced emissions, and reduced installation costs. Upon completion in 1995, the Project will not only represent the largest coal gasification combined cycle power plant in the United States, but will also emit lower emissions than other high sulfur coal-fired power plants and will result in a heat rate improvement of approximately 20% over the existing plant configuration. As of the end of December 1993, construction work is approximately 20% complete for the gasification portion of the Project and 25% complete for the power generation portion.

  1. Model-based estimation of adiabatic flame temperature during coal gasification

    NASA Astrophysics Data System (ADS)

    Sarigul, Ihsan Mert

    Coal gasification temperature distribution in the gasifier is one of the important issues. High temperature may increase the risk of corrosion of the gasifier wall or it may cause an increase in the amount of volatile compounds. At the same time, gasification temperature is a dominant factor for high conversion of products and completing the reactions during coal gasification in a short time. In the light of this information it can be said that temperature is one of key parameters of coal gasification to enhance the production of high heating value syngas and maximize refractory longevity. This study aims to predict the adiabatic flame temperatures of Australian bituminous coal and Indonesian roto coal in an entrained flow gasifier using different operating conditions with the ChemCAD simulation and design program. To achieve these objectives, two types of gasification parameters were carried out using simulation of a vertical entrained flow reactor: oxygen-to-coal feed ratio by kg/kg and pressure and steam-to-coal feed ratio by kg/kg and pressure. In the first part of study the adiabatic flame temperatures, coal gasification products and other coal characteristics of two types of coals were determined using ChemCAD software. During all simulations, coal feed rate, coal particle size, initial temperature of coal, water and oxygen were kept constant. The relationships between flame temperature, coal gasification products and operating parameters were fundamentally investigated. The second part of this study addresses the modeling of the flame temperature relation to methane production and other input parameters used previous chapter. The scope of this work was to establish a reasonable model in order to estimate flame temperature without any theoretical calculation. Finally, sensitivity analysis was performed after getting some basic correlations between temperature and input variables. According to the results, oxygen-to-coal feed ratio has the most influential effect on adiabatic flame temperature.

  2. Evaluation of alloy 45TM for coal gasification

    SciTech Connect

    Agarwal, D.C.; Brill, U.; Kloewer, J.

    1995-11-01

    During the early 70`s the oil embargo created the need for alternative power sources and since then intensive development of coal gasification technology has been carried out. In most of the commercially available technologies today, heat exchangers are used to evaporate steam at 350--450 C and some future applications may encounter temperatures up to 500--600 C such as in super-heaters. The corrosive effects of the produced syngas lead to oxidation, sulfidation, chlorination, and carburization attack with sulfidation generally being the predominant corrosion mechanism, and its corrosive potential cannot be precisely defined because it may vary widely for the different technologies, even under identical pressure and temperature conditions. Hence, testing of material in laboratory simulated environments or actual operation is the only way to gain a more precise knowledge. This paper reviews some of the published data on various alloys tested and presents data on a new high chromium-high silicon alloy 45TM in coal gasification type environments.

  3. Commercial low-Btu coal-gasification plant

    SciTech Connect

    1981-11-01

    In response to a 1980 Department of Energy solicitation, the General Refractories Company submitted a Proposal for a feasibility study of a low Btu gasification facility for its Florence, KY plant. The proposed facility would substitute low Btu gas from a fixed bed gasifier for natural gas now used in the manufacture of insulation board. The Proposal was prompted by a concern over the rising costs of natural gas, and the anticipation of a severe increase in fuel costs resulting from deregulation. The feasibility study consisted of the following tasks: perform preliminary engineering of a gasification facility; provide a definitive full gas cost estimate based upon the preliminary engineering fuel design; determine the preferred source of coal; determine the potential for the disposition of, and income from, by-products; develop a health and safety program; perform an analysis of the risks involved in constructing and operating such a facility; and prepare a Financial Analysis of General Refractories selected Dravo Engineers and Constructors based upon the qualifications of Dravo in the field of coal conversion, and the fact that Dravo has acquired the rights to the Wellman-Galusha technology. Given the various natural gas forecasts available, there seems to be a reasonable possibility that the five-gasifier LBG prices will break even with natural gas prices somewhere between 1984 and 1989. General Refractories recognizes that there are many uncertainties in developing these natural gas forecasts and, if the present natural gas decontrol plan is not fully implemented, some budgetary risks would occur in undertaking the proposed gasification facility. Because of this, General Refractories has decided to wait for more substantiating evidence that natural gas prices will rise as is now being predicted.

  4. Computational fluid dynamics modeling of coal gasification in a pressurized spout-fluid bed

    SciTech Connect

    Zhongyi Deng; Rui Xiao; Baosheng Jin; He Huang; Laihong Shen; Qilei Song; Qianjun Li

    2008-05-15

    Computational fluid dynamics (CFD) modeling, which has recently proven to be an effective means of analysis and optimization of energy-conversion processes, has been extended to coal gasification in this paper. A 3D mathematical model has been developed to simulate the coal gasification process in a pressurized spout-fluid bed. This CFD model is composed of gas-solid hydrodynamics, coal pyrolysis, char gasification, and gas phase reaction submodels. The rates of heterogeneous reactions are determined by combining Arrhenius rate and diffusion rate. The homogeneous reactions of gas phase can be treated as secondary reactions. A comparison of the calculated and experimental data shows that most gasification performance parameters can be predicted accurately. This good agreement indicates that CFD modeling can be used for complex fluidized beds coal gasification processes. 37 refs., 7 figs., 5 tabs.

  5. Fixed-bed gasification research using US coals. Volume 19. Executive summary

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Liu, B.Y.H.; Pui, D.; Kittelson, D.

    1985-12-01

    A single-staged, fixed-bed, Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort under the Mining and Industrial Fuel Gas Group (MIFGA). This report is the nineteenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This volume briefly summarizes the results of eighteen different gasification tests in which fourteen different fuels were gasified from May 1982 to August 1985. The design gasification performance of all coals evaluated are summarized. In addition, summary design and economic data for industrial coal gasification systems are presented. 28 refs., 2 figs., 22 tabs.

  6. Texaco sets horizontal well marks

    SciTech Connect

    Not Available

    1992-07-06

    This paper reports that Texaco Exploration and Production Inc. has completed the first dual lateral horizontal well in East Texas and claimed a horizontal oil well record in the Gulf of Mexico. The East Texas well, 1 Texaco Fee Brookeland, is the company's first dual lateral well. Site is in Newton County. The Brookeland well was drilled vertically to the top of Cretaceous Austin chalk at 9,138 ft. Texaco set casing, then drilled horizontally 3,242 ft to the southeast and 3,000 ft to the northwest for a total horizontal displacement of 6,242 ft. Texaco set an industry record offshore with its B19-ST well on its Teal prospect in Eugene Island Block 338, its first horizontal oil well in the gulf, by drilling a horizontal section of 1,414 ft. Measured depth (MD) is 7,500 ft and true vertical depth (TVD) 4,662 ft. Site is in 268 ft of water. Drilling horizontally through the Pleistocene prograding sand complex allowed Texaco to penetrate 50% more of the reservoir than would have been possible with a conventional well, Wallace the. In another industry first, Texaco isolated the Teal reservoir gas cap by setting intermediate casing 50 ft below the oil-gas contact with the 90{degrees} angle already established because of concern that the reservoir had an expanded gas cap. The dual lateral Brookeland well cost $500,000-700,000 less than two vertical wells capable of comparable production rates and recovery. Texaco expects the full cost of the well, production facilities, and gathering system to pay out in about 4 months. Texaco estimates the B19-ST well cost about 10% more than a Teal vertical well. A cross discipline team of Texaco geologists, geophysicists, engineers, and field technicians contributed to the success of both projects.

  7. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. A review of the literature indicated that the Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. We selected diffusion coatings of Cr and Al, and surface coatings of Si and Ti for the preliminary testing. These coatings will be applied using the fluidized bed chemical vapor deposition technique developed at SRI which is rapid and relatively inexpensive. We have procured coupons of typical alloys used in a gasifier. These coupons will be coated with Cr, Al, Si, and Ti. The samples will be tested in a bench-scale reactor using simulated coal gas compositions. In addition, we will be sending coated samples for insertion in the gas stream of the coal gasifier.

  8. Assessment of advanced coal-gasification processes. [AVCO high throughput gasification in process; Bell High Mass Flux process; CS-R process; and Exxon Gasification process

    SciTech Connect

    McCarthy, J.; Ferrall, J.; Charng, T.; Houseman, J.

    1981-06-01

    This report represents a technical assessment of the following advanced coal gasification processes: AVCO High Throughput Gasification (HTG) Process, Bell Single - Stage High Mass Flux (HMF) Process, Cities Service/Rockwell (CS/R) Hydrogasification Process, and the Exxon Catalytic Coal Gasification (CCG) Process. Each process is evaluated for its potential to produce SNG from a bituminous coal. In addition to identifying the new technology these processes represent, key similarities/differences, strengths/weaknesses, and potential improvements to each process are identified. The AVCO HTG and the Bell HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging and syngas as the initial raw product gas. The CS/R Hydrogasifier is also SRT but is non-slagging and produces a raw gas high in methane content. The Exxon CCG gasifier is a long residence time, catalytic fluidbed reactor producing all of the raw product methane in the gasifier.

  9. Status of health and environmental research relative to coal gasification 1976 to the present

    SciTech Connect

    Wilzbach, K.E.; Reilly, C.A. Jr.

    1982-10-01

    Health and environmental research relative to coal gasification conducted by Argonne National Laboratory, the Inhalation Toxicology Research Institute, and Oak Ridge National Laboratory under DOE sponsorship is summarized. The studies have focused on the chemical and toxicological characterization of materials from a range of process streams in five bench-scale, pilot-plant and industrial gasifiers. They also address ecological effects, industrial hygiene, environmental control technology performance, and risk assessment. Following an overview of coal gasification technology and related environmental concerns, integrated summaries of the studies and results in each area are presented and conclusions are drawn. Needed health and environmental research relative to coal gasification is identified.

  10. Fundamental investigations of underground coal gasification. Final report, March 1982-December 1986

    SciTech Connect

    Gunn, R.D.

    1987-08-01

    The report presents several mathematical models of underground coal-gasification processes. Through these models, a much better theoretical understanding of underground coal gasification becomes possible. Specific phenomena studied were the effects of high-amplitude pressure oscillation, reverse combustion, spontaneous ignition at high pressures, an analytical model of reverse-combustion channeling, an exploratory study of electrolinking, cavity-growth behavior, and a technical evaluation of the Forestburg underground coal-gasification field test at Forestburg, Alberta. This test is especially interesting because the site was escavated after completion of the experiment.

  11. TPD study on SO{sub 2} gasification of coal char

    SciTech Connect

    Takarada, T.; Suzuki, Y.

    1996-10-01

    Elementary sulfur can be recovered from SO{sub 2}-containing gas by a gasification reaction between carbon and SO{sub 2}. Gasification of coal chars ranging from brown coal to anthracite was carried out in SO{sub 2} atmosphere using thermo-balance. The gasification temperature ranged from 923 to 1123 K. The SO{sub 2} concentration was 5.3 vol%. Yallourn coal, Australian brown coal, was impregnated with several catalysts. Potassium carbonate, sodium hydroxide, calcium hydroxide, magnesium hydroxide and iron nitrate were used as the starting materials for catalyst impregnation. The active site for SO{sub 2} gasification of coal char was evaluated with TPD technique. The gasification profile was strongly depended on the coal type. High reactivities were observed for low rank coal chars. The gasification rate was enormously enhanced by the addition of alkaline metal catalyst. TPD pattern was depended on the coal type and the catalyst addition. The amount of CO and CO{sub 2} desorbed during TPD procedure in fairly correlated to the reaction rate of sample.

  12. Interaction and its induced inhibiting or synergistic effects during co-gasification of coal char and biomass char.

    PubMed

    Ding, Liang; Zhang, Yongqi; Wang, Zhiqing; Huang, Jiejie; Fang, Yitian

    2014-12-01

    Co-gasification of coal char and biomass char was conducted to investigate the interactions between them. And random pore model (RPM) and modified random pore model (MRPM) were applied to describe the gasification behaviors of the samples. The results show that inhibiting effect was observed during co-gasification of corn stalk char with Hulunbeier lignite coal char, while synergistic effects were observed during co-gasification of corn stalk char with Shenmu bituminous coal char and Jincheng anthracite coal char. The inhibiting effect was attributed to the intimate contact and comparable gasification rate between biomass char and coal char, and the loss of the active form of potassium caused by the formation of KAlSiO4, which was proved to be inactive during gasification. While the synergistic effect was caused by the high potassium content of biomass char and the significant difference of reaction rate between coal char and biomass char during gasification. PMID:25280109

  13. Thermal-Hydrological Sensitivity Analysis of Underground Coal Gasification

    SciTech Connect

    Buscheck, T A; Hao, Y; Morris, J P; Burton, E A

    2009-10-05

    This paper presents recent work from an ongoing project at Lawrence Livermore National Laboratory (LLNL) to develop a set of predictive tools for cavity/combustion-zone growth and to gain quantitative understanding of the processes and conditions (natural and engineered) affecting underground coal gasification (UCG). We discuss the application of coupled thermal-hydrologic simulation capabilities required for predicting UCG cavity growth, as well as for predicting potential environmental consequences of UCG operations. Simulation of UCG cavity evolution involves coupled thermal-hydrological-chemical-mechanical (THCM) processes in the host coal and adjoining rockmass (cap and bedrock). To represent these processes, the NUFT (Nonisothermal Unsaturated-saturated Flow and Transport) code is being customized to address the influence of coal combustion on the heating of the host coal and adjoining rock mass, and the resulting thermal-hydrological response in the host coal/rock. As described in a companion paper (Morris et al. 2009), the ability to model the influence of mechanical processes (spallation and cavity collapse) on UCG cavity evolution is being developed at LLNL with the use of the LDEC (Livermore Distinct Element Code) code. A methodology is also being developed (Morris et al. 2009) to interface the results of the NUFT and LDEC codes to simulate the interaction of mechanical and thermal-hydrological behavior in the host coal/rock, which influences UCG cavity growth. Conditions in the UCG cavity and combustion zone are strongly influenced by water influx, which is controlled by permeability of the host coal/rock and the difference between hydrostatic and cavity pressure. In this paper, we focus on thermal-hydrological processes, examining the relationship between combustion-driven heat generation, convective and conductive heat flow, and water influx, and examine how the thermal and hydrologic properties of the host coal/rock influence those relationships. Specifically, we conducted a parameter sensitivity analysis of the influence of thermal and hydrological properties of the host coal, caprock, and bedrock on cavity temperature and steam production.

  14. Corrosion and mechanical behavior of materials for coal gasification applications

    SciTech Connect

    Natesan, K.

    1980-05-01

    A state-of-the-art review is presented on the corrosion and mechanical behavior of materials at elevated temperatures in coal-gasification environments. The gas atmosphere in coal-conversion processes are, in general, complex mixtures which contain sulfur-bearing components (H/sub 2/S, SO/sub 2/, and COS) as well as oxidants (CO/sub 2//CO and H/sub 2/O/H/sub 2/). The information developed over the last five years clearly shows sulfidation to be the major mode of material degradation in these environments. The corrosion behavior of structural materials in complex gas environments is examined to evaluate the interrelationships between gas chemistry, alloy chemistry, temperature, and pressure. Thermodynamic aspects of high-temperature corrosion processes that pertain to coal conversion are discussed, and kinetic data are used to compare the behavior of different commercial materials of interest. The influence of complex gas environments on the mechanical properties such as tensile, stress-rupture, and impact on selected alloys is presented. The data have been analyzed, wherever possible, to examine the role of environment on the property variation. The results from ongoing programs on char effects on corrosion and on alloy protection via coatings, cladding, and weld overlay are presented. Areas of additional research with particular emphasis on the development of a better understanding of corrosion processes in complex environments and on alloy design for improved corrosion resistance are discussed. 54 references, 65 figures, 24 tables.

  15. ENCOAL mild coal gasification project public design and construction report

    SciTech Connect

    1994-12-01

    This Public Design Report describes the 1000 ton per day ENCOAL mild coal gasification demonstration plant now in operation at the Buckskin Mine near Gillette, Wyoming. The objective of the project is to demonstrate that the proprietary Liquids From Coal (LFC) technology can reliably and economically convert low Btu PRB coal into a superior, high-Btu solid fuel (PDF), and an environmentally attractive low-sulfur liquid fuel (CDL). The Project`s plans also call for the production of sufficient quantities of PDF and CDL to permit utility companies to carry out full scale burn tests. While some process as well as mechanical design was done in 1988, the continuous design effort was started in July 1990. Civil construction was started in October 1990; mechanical erection began in May 1991. Virtually all of the planned design work was completed by July 1991. Most major construction was complete by April 1992 followed by plant testing and commissioning. Plant operation began in late May 1992. This report covers both the detailed design and initial construction aspects of the Project.

  16. COAL GASIFICATION/GAS CLEANUP TEST FACILITY. VOLUME 5. PRELIMINARY ENVIRONMENTAL ASSESSMENT OF THE GASIFICATION AND GAS CLEANING OF NORTH CAROLINA PEAT

    EPA Science Inventory

    The report gives results from test runs at a small pilot-scale coal gasification and gas purification facility using North Carolina peat. Results from the peat gasification are compared with those obtained previously with a New Mexico subbituminous coal. The peat gas produced had...

  17. Pyrolysis and gasification of coal at high temperatures

    SciTech Connect

    Zygourakis, K.

    1989-01-01

    Coals of different ranks will be pyrolyzed in a microscope hot-stage reactor using inert and reacting atmosphere. The macropore structure of the produced chars will be characterized using video microscopy and digital image processing techniques to obtain pore size distributions. Comparative studies will quantify the effect of pyrolysis conditions (heating rates, final heat treatment temperatures, particle size and inert or reacting atmosphere) on the pore structure of the devolatilized chars. The devolatilized chars will be gasified in the regime of strong intraparticle diffusional limitations using O{sub 2}/N{sub 2} and O{sub 2}/H{sub 2}O/N{sub 2}2 mixtures. Constant temperature and programmed-temperature experiments in a TCA will be used for these studies. Additional gasification experiments performed in the hot-stage reactor will be videotaped and selected images will be analyzed to obtain quantitative data on particle shrinkage and fragmentation.

  18. Anaerobic filters for the treatment of coal gasification wastewater.

    PubMed

    Suidan, M T; Siekerka, G L; Kao, S W; Pfeffer, J T

    1983-06-01

    A process train consisting of the following sequence of unit processes, a berl-saddle-packed anaerobic filter, an expanded bed, granular activated carbon anaerobic filter, and an activated sludge nitrification system was evaluated for the treatment of a synthetically prepared coal gasification wastewater. The first-stage anaerobic filter resulted in very little removal of organic matter and no methane production. Excellent reduction in organic matter occurred in the granular activated carbon anaerobic filter. The removal mechanism was initially adsorptive and near the end of the study, removal of organic matter was primarily through conversion to methane gas. It is felt that the success of the activated carbon anaerobic filter was due to the ability of the activated carbon to sequester some components of the wastewater that were toxic to the mixed culture of anaerobic microorganisms. The activated sludge nitrification system resulted in complete ammonia oxidation and was very efficient in final effluent polishing. PMID:18551442

  19. Proceedings of the ninth annual underground coal gasification symposium

    SciTech Connect

    Wieber, P.R.; Martin, J.W.; Byrer, C.W.

    1983-12-01

    The Ninth Underground Coal Gasification Symposium was held August 7 to 10, 1983 at the Indian Lakes Resort and Conference Center in Bloomingdale, Illinois. Over one-hundred attendees from industry, academia, National Laboratories, State Government, and the US Government participated in the exchange of ideas, results and future research plans. Representatives from six countries including France, Belgium, United Kingdom, The Netherlands, West Germany, and Brazil also participated by presenting papers. Fifty papers were presented and discussed in four formal sessions and two informal poster sessions. The presentations described current and future field testing plans, interpretation of field test data, environmental research, laboratory studies, modeling, and economics. All papers were processed for inclusion in the Energy Data Base.

  20. Coal gasification. Quarterly report, January-March 1979. [US DOE supported

    SciTech Connect

    1980-01-01

    Progress in DOE-supported coal gasification pilot plant projects is reported: company, location, contract number, funding, process description, history and progress in the current quarter. Two support projects are discussed: preparation of a technical data book and mathematical modeling of gasification reactors. (LTN)

  1. HCN and NH3 formation during coal/char gasification in the presence of NO.

    PubMed

    Lin, Jian-Ying; Zhang, Shu; Zhang, Lian; Min, Zhenhua; Tay, Huiling; Li, Chun-Zhu

    2010-05-15

    Understanding the conversion of coal-N during gasification is an important part of the development of gasification-based power generation technologies to reduce NO(x) emissions from coal utilization. This study investigated the conversion of coal-N in the presence of NO during the gasification of three rank-ordered coals and their chars in steam and low-concentration O(2). Our results show that NO can be incorporated into the char structure during gasification. The inherent char-N and the N incorporated into the char from NO-char reactions behave very similarly during gasification. During the gasification in steam, significant amounts of HCN and NH(3) can be formed from the incorporated N structure in char, especially for the relatively "aged" chars, mainly due to the availability of abundant H radicals on the char surface during the gasification in steam. During the gasification in 2000 ppm O(2), the formation of HCN or NH(3) from the N structures in char, including those incorporated into the char from the NO-char reactions, was not a favored route of reaction mainly due to the lack of H on char surface in the presence of O(2). PMID:20415414

  2. ANALYSES OF GRAB SAMPLES FROM FIXED-BED COAL GASIFICATION PROCESSES

    EPA Science Inventory

    The report gives results of an analytical screening of selected effluent samples from operating coal gasification units. The work was done to aid in planning for future more comprehensive environmental test programs which will be conducted at gasification units both in the U.S. a...

  3. Distributed optical fiber temperature sensor applied in underground coal gasification system

    NASA Astrophysics Data System (ADS)

    Wang, Jianfeng; Hu, Chuanlong; Zhang, Zaixuan; Gong, Huaping; Jin, Yongxing; Shen, Changyu

    2010-12-01

    Distributed optical fiber temperature sensor (DTS) for underground coal gasification (UCG) system using is studied in this paper. By measuring temperature of reacting mine gasification process can be controlled. Calibration of DTS and experiment result are introduced. The results show that, DTS can play an important role in UCG systems.

  4. SITE TECHNOLOGY CAPSULE: TEXACO GASIFICATION PROCESS

    EPA Science Inventory

    In 1980, the U.S. Congress passed the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA), also known as Superfund. to protect human health and the environment from uncontrolled hazardous waste sites. CERCLA was amended by the Superfund Amendments and R...

  5. Method of underground gasification of a series of gently dipping and inclined coal seams

    SciTech Connect

    Kazak, V.N.; Kapralov, V.K.; Volk, A.F.

    1986-09-09

    A method is described of underground gasification of a series of gently dipping and inclined coal seams comprising the steps of: determining the depth of occurrence and the thickness of each coal seam in a series; determining a safe mining depth for each coal seam in the series; opening the coal seams by drilling operating injection and production wells; interconnecting the drilled operating wells within the seam to be gasified; setting the coal afire and establishing gasification passages within the coal seam; gasifying each subsequent seam on completion of gasification of the preceding seam by supplying a gaseous medium into the first wells and removing the produced gas from the second wells, the gasification being effected upwards from the underlying seam to the overlying seams with a rock thickness therebetween exceeding a safe mining depth for the underlying seams or downwards from the overlying seam to the underlying seams with a rock thickness therebetween being smaller than the safe mining depth of the underlying seams. The gasification of the subsequent seam is effected after the rock overlying the gasified seam is no longer shifted. The shift thereof is associated with the gasification, a firing boundary of the underlying seam being shifted towards a coal pillar by an amount equal to or greater than a first spacing of rock caving in the roof of the gasified seam.

  6. Fixed-bed gasification research using US coals. Volume 16. Gasification of 2-inch Minnesota peat sods

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-10-01

    A single, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scubber used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and government agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the sixteenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific test report describes the gasification of two-inch Minnesota peat sods, which began on June 24, 1985 and was completed on June 27, 1985. 4 refs., 18 figs., 14 tabs.

  7. Applied research and evaluation of process concepts for liquefaction and gasification of western coals. Final report

    SciTech Connect

    Wiser, W. H.

    1980-09-01

    Fourteen sections, including five subsections, of the final report covering work done between June 1, 1975 to July 31, 1980 on research programs in coal gasification and liquefaction have been entered individually into EDB and ERA. (LTN)

  8. Recent regulatory experience of low-Btu coal gasification. Volume III. Supporting case studies

    SciTech Connect

    Ackerman, E.; Hart, D.; Lethi, M.; Park, W.; Rifkin, S.

    1980-02-01

    The MITRE Corporation conducted a five-month study for the Office of Resource Applications in the Department of Energy on the regulatory requirements of low-Btu coal gasification. During this study, MITRE interviewed representatives of five current low-Btu coal gasification projects and regulatory agencies in five states. From these interviews, MITRE has sought the experience of current low-Btu coal gasification users in order to recommend actions to improve the regulatory process. This report is the third of three volumes. It contains the results of interviews conducted for each of the case studies. Volume 1 of the report contains the analysis of the case studies and recommendations to potential industrial users of low-Btu coal gasification. Volume 2 contains recommendations to regulatory agencies.

  9. MATHEMATICAL MODELING OF EMISSIONS FROM COOLING TOWERS USING COAL GASIFICATION WASTEWATER

    EPA Science Inventory

    The report describes a computer program that calculates atmospheric emissions from counterflow cooling towers when using pretreated coal gasification wastewaters as tower makeup water. Air stripping and biological oxidation are both incorporated into the mathematical model as pos...

  10. Recent regulatory experience of low-Btu coal gasification. Volume I. Recommendations to industrial users

    SciTech Connect

    Lethi, Minh- Triet; Hart, Dabney G.

    1980-02-01

    The MITRE Corporation conducted a five-month study for the Office of Resource Applications in the Department of Energy on the regulatory requirements of low-Btu coal gasification. During this study, MITRE interviewed representatives of five curent low-Btu coal gasification projects and regulatory agencies in five states. From these interviews, MITRE has sought the experience of current low-Btu coal gasification users in order to recommend actions to improve the regulatory process. This report is the first of three volumes. It contains the major findings of the study and recommendations to potential industrial users of low-Btu coal gasification. Recommendations to regulatory agencies are presented in the second volume. Individual case studies are documented in the third volume.

  11. Utilization of solid wastes from the gasification of coal-water slurries

    SciTech Connect

    M.Y. Shpirt; N.P. Goryunova

    2009-07-01

    It was found that only fly and bottom ashes are the solid wastes of water-coal slurry gasification in a direct-flow gasifier. The yields and chemical compositions of fly and bottom ashes obtained after the gasification of water-coal slurries prepared using brown (B) and long-flame (D) coals from the Berezovskii and Mokhovskii strip mines (Kansk-Achinsk and Kuznetsk Basins, respectively) were characterized. Based on an analysis of currently available information, the areas of utilization of fly and bottom ashes after water-coal slurry gasification with dry ash removal were summarized. The use of these wastes in the construction of high-ways and earthwork structures (for the parent coals of B and D grades) and in the manufacture of ash concrete (for the parent coal of D grade) is most promising.

  12. Preburn versus postburn mineralogical and geochemical characteristics of overburden and coal at the Hanna, Wyoming underground coal gasification site

    SciTech Connect

    Oliver, R.L.; Youngberg, A.D.

    1983-12-01

    Hundreds of mineralogic and geochemical tests were done under US Department of Energy contracts on core samples taken from the Hanna underground coal gasification site. These tests included x-ray diffraction studies of minerals in coal ash, overburden rocks, and heat-altered rocks; x-ray fluorescence analyses of oxides in coal ash and heat-altered rocks; semi-quantitative spectrographic analyses of elements in coal, overburden, and heat-altered rocks; chemical analyses of elements and compounds in coal, overburden, and heat-altered rocks and ASTM proximate and ultimate analyses of coal and heat-altered coal. These data sets were grouped, averaged, and analyzed to provide preburn and postburn mineralogic and geochemical characteristics of rock units at the site. Where possible, the changes in characteristics from the preburn to the postburn state are related to underground coal gasification processes. 11 references, 13 figures, 8 tables.

  13. Modeling of a high-temperature direct coal gasification process in a two-stream reactor

    SciTech Connect

    Hanjalic, K.; Sijercic, M. ); Crowe, C.T.; Wojcicki, S. )

    1988-06-01

    A new scheme for direct gasification of pulverized coal has been analyzed by a mathematical model. Gasification occurs in the annular region of a cylindrical reactor during the cocurrent flow of a steam/coal mixture, with combustion products in the reactor core region serving as an internal heat source. The model incorporates the two equation model for turbulence, mass exchange between phases due to chemical reactions and radiative heat transfer. Detailed calculations are carried out to asses the feasibility of the scheme.

  14. Modeling of a high-temperature direct coal gasification process in a two-stream reactor

    SciTech Connect

    Hanjalic, K.; Sijercic, M.; Crowe, C.T.; Wojcicki, S. )

    1988-01-01

    A new scheme for direct gasification of pulverized coal has been analyzed by a mathematical model. Gasification occurs in the annular region of a cylindrical reactor during the cocurrent flow of a steam/coal mixture, with combustion products in the reactor core region serving as an internal heat source. The model incorporates the two equation model for turbulence, mass exchange between phases due to chemical reactions and radiative heat transfer. Detailed calculations are carried out to assess the feasibility of the scheme.

  15. Technical analysis of advanced wastewater-treatment systems for coal-gasification plants

    SciTech Connect

    Not Available

    1981-03-31

    This analysis of advanced wastewater treatment systems for coal gasification plants highlights the three coal gasification demonstration plants proposed by the US Department of Energy: The Memphis Light, Gas and Water Division Industrial Fuel Gas Demonstration Plant, the Illinois Coal Gasification Group Pipeline Gas Demonstration Plant, and the CONOCO Pipeline Gas Demonstration Plant. Technical risks exist for coal gasification wastewater treatment systems, in general, and for the three DOE demonstration plants (as designed), in particular, because of key data gaps. The quantities and compositions of coal gasification wastewaters are not well known; the treatability of coal gasification wastewaters by various technologies has not been adequately studied; the dynamic interactions of sequential wastewater treatment processes and upstream wastewater sources has not been tested at demonstration scale. This report identifies key data gaps and recommends that demonstration-size and commercial-size plants be used for coal gasification wastewater treatment data base development. While certain advanced treatment technologies can benefit from additional bench-scale studies, bench-scale and pilot plant scale operations are not representative of commercial-size facility operation. It is recommended that coal gasification demonstration plants, and other commercial-size facilities that generate similar wastewaters, be used to test advanced wastewater treatment technologies during operation by using sidestreams or collected wastewater samples in addition to the plant's own primary treatment system. Advanced wastewater treatment processes are needed to degrade refractory organics and to concentrate and remove dissolved solids to allow for wastewater reuse. Further study of reverse osmosis, evaporation, electrodialysis, ozonation, activated carbon, and ultrafiltration should take place at bench-scale.

  16. Chemical looping coal gasification with calcium ferrite and barium ferrite via solid--solid reactions

    SciTech Connect

    Siriwardane, Ranjani; Tian, Hanjing; Richards, George

    2016-01-01

    Coal gasification to produce synthesis gas by chemical looping was investigated with two oxygen carriers, barium ferrite (BaFe2O4) and calcium ferrite (CaFe2O4). Thermo-gravimetric analysis (TGA) and fixed-bed flow reactor data indicated that a solid–solid interaction occurred between oxygen carriers and coal to produce synthesis gas. Both thermodynamic analysis and experimental data indicated that BaFe2O4 and CaFe2O4 have high reactivity with coal but have a low reactivity with synthesis gas, which makes them very attractive for the coal gasification process. Adding steam increased the production of hydrogen (H2) and carbon monoxide (CO), but carbon dioxide (CO2) remained low because these oxygen carriers have minimal reactivity with H2 and CO. Therefore, the combined steam–oxygen carrier produced the highest quantity of synthesis gas. It appeared that neither the water–gas shift reaction nor the water splitting reaction promoted additional H2 formation with the oxygen carriers when steam was present. Wyodak coal, which is a sub-bituminous coal, had the best gasification yield with oxygen carrier–steam while Illinois #6 coal had the lowest. The rate of gasification and selectivity for synthesis gas production was significantly higher when these oxygen carriers were present during steam gasification of coal. The rates and synthesis gas yields during the temperature ramps of coal–steam with oxygen carriers were better than with gaseous oxygen.

  17. Chemometric Study of the Ex Situ Underground Coal Gasification Wastewater Experimental Data.

    PubMed

    Smoli?ski, Adam; Sta?czyk, Krzysztof; Kapusta, Krzysztof; Howaniec, Natalia

    2012-11-01

    The main goal of the study was the analysis of the parameters of wastewater generated during the ex situ underground coal gasification (UCG) experiments on lignite from Belchatow, and hard coal from Ziemowit and Bobrek coal mines, simulated in the ex situ reactor. The UCG wastewater may pose a potential threat to the groundwater since it contains high concentrations of inorganic (i.e., ammonia nitrogen, nitrites, chlorides, free and bound cyanides, sulfates and trace elements: As, B, Cr, Zn, Al, Cd, Co, Mn, Cu, Mo, Ni, Pb, Hg, Se, Ti, Fe) and organic (i.e., phenolics, benzene and their alkyl derivatives, and polycyclic aromatic hydrocarbons) contaminants. The principal component analysis and hierarchical clustering analysis enabled to effectively explore the similarities and dissimilarities between the samples generated in lignite and hard coal oxygen gasification process in terms of the amounts and concentrations of particular components. The total amount of wastewater produced in lignite gasification process was higher than the amount generated in hard coal gasification experiments. The lignite gasification wastewater was also characterized by the highest contents of acenaphthene, phenanthrene, anthracene, fluoranthene, and pyrene, whereas hard coal gasification wastewater was characterized by relatively higher concentrations of nitrites, As, Cr, Cu, benzene, toluene, xylene, benzo(a)anthracene, chrysene, benzo(b)fluoranthene, benzo(k)fluoranthene, and benzo(a)pyrene. PMID:23136453

  18. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we coated coupons of selected alloy steels with diffusion coatings of Cr and Al, as well as with titanium and tantalum nitrides. The coated samples were analyzed for their surface composition. In several instances, the samples were also cut to determine the depth profile of the coating. Several of the early runs did not yield uniform or deep enough coatings and hence a significant portion of the effort in this period was devoted fixing the problems with our fluidized bed reactor. Before the end of the quarter we had prepared a number of samples, many of them in duplicates, and sent one set to Wabash River Energy Laboratory for them to install in their gasifier. The gasifier was undergoing a scheduled maintenance and thus presented an opportunity to place some of our coupons in the stream of an operating gasifier. The samples submitted included coated and uncoated pairs of different alloys.

  19. Two-stage coal gasification and desulfurization apparatus

    DOEpatents

    Bissett, Larry A.; Strickland, Larry D.

    1991-01-01

    The present invention is directed to a system which effectively integrates a two-stage, fixed-bed coal gasification arrangement with hot fuel gas desulfurization of a first stream of fuel gas from a lower stage of the two-stage gasifier and the removal of sulfur from the sulfur sorbent regeneration gas utilized in the fuel-gas desulfurization process by burning a second stream of fuel gas from the upper stage of the gasifier in a combustion device in the presence of calcium-containing material. The second stream of fuel gas is taken from above the fixed bed in the coal gasifier and is laden with ammonia, tar and sulfur values. This second stream of fuel gas is burned in the presence of excess air to provide heat energy sufficient to effect a calcium-sulfur compound forming reaction between the calcium-containing material and sulfur values carried by the regeneration gas and the second stream of fuel gas. Any ammonia values present in the fuel gas are decomposed during the combustion of the fuel gas in the combustion chamber. The substantially sulfur-free products of combustion may then be combined with the desulfurized fuel gas for providing a combustible fluid utilized for driving a prime mover.

  20. Coal gasification for the coproduction of electricity and fertilizer

    SciTech Connect

    Kelly, D.A.; Nichols, D.E.; Faucett, H.L.

    1992-12-01

    TVA is proposing to develop and commercially demonstrate the coproduction of electricity and fertilizer (urea) using integrated gasification/combined cycle (IGCC) technology. The coal-based coproduction demonstration project will show that the coproduction process can economically and environmentally enhance the production of both electric power and urea. As conceptualized, the proposed coproduction demonstration project facility would be designed for a nominal electrical capacity of about 250 megawatts (MW), Table I. During normal operation, the facility would produce about 150 MW of base-load electrical power and 1,000 tons per day of urea. Sulfur from the coal would be recovered as elemental sulfur. During peak power demand, the fertilizer capacity could be reduced or bypassed and the full 250 MW could be made available. This scheme would allow continuous operation of the gasifier at 100% of its rated capacity which would reduce the annual revenue requirements for power generation by permitting the production of fertilizer. As TVA`s vision of this proposal matures (i.e., as consideration is given to alternative schemes, as TVA reviews its power demands, and as more detailed engineering estimates are developed), the nature and scope of cyclic-operation may be altered.

  1. Coal gasification for the coproduction of electricity and fertilizer

    SciTech Connect

    Kelly, D.A.; Nichols, D.E.; Faucett, H.L.

    1992-01-01

    TVA is proposing to develop and commercially demonstrate the coproduction of electricity and fertilizer (urea) using integrated gasification/combined cycle (IGCC) technology. The coal-based coproduction demonstration project will show that the coproduction process can economically and environmentally enhance the production of both electric power and urea. As conceptualized, the proposed coproduction demonstration project facility would be designed for a nominal electrical capacity of about 250 megawatts (MW), Table I. During normal operation, the facility would produce about 150 MW of base-load electrical power and 1,000 tons per day of urea. Sulfur from the coal would be recovered as elemental sulfur. During peak power demand, the fertilizer capacity could be reduced or bypassed and the full 250 MW could be made available. This scheme would allow continuous operation of the gasifier at 100% of its rated capacity which would reduce the annual revenue requirements for power generation by permitting the production of fertilizer. As TVA's vision of this proposal matures (i.e., as consideration is given to alternative schemes, as TVA reviews its power demands, and as more detailed engineering estimates are developed), the nature and scope of cyclic-operation may be altered.

  2. Alkad operations at Texaco`s El Dorado plant

    SciTech Connect

    Williams, D.; Lomax, S.R.; Nelson, G.V.; Hammershaimb, H.U.

    1995-09-01

    Motor fuels alkylation technology using hydrogen fluoride (HF) as the catalyst has been widely used for over five decades. Texaco became concerned about the potential for HF impact upon neighboring communities following an Alkylation Unit incident at Texas City on October 30, 1987. In this incident, approximately 40,000 pounds of HF was accidentally released. After the Texas City incident Texaco joined a group of companies concerned about how to further improve HF Alkylation Unit safety. Tests showed that release of superheated HF liquid at typical Alkylation Unit temperatures and pressures will result in 100% of the HF forming an aerosol cloud that is denser than air. Additional tests confirmed that large amounts of spray water directed around a leak could reduce the amount of the HF aerosol moving downwind by about 90%. Due to concern about the ability to quickly detect a leak and immediate deliver large amounts of water to the leak location, Texaco pursued development of an additive to reduce HF aerosol formation. By 1994 Texaco and UOP had developed the HF Alkylation Additive Technology which will be licensed under the Alkad servicemark. The key to this technology is a class of additives that form stable complexes, onium polyhydrogen fluorides, with HF. The presence of this HF-complex both significantly reduces the aerosol-forming tendency of the Alkylation Unit circulating acid and improves the quality of the product alkylate. These benefits are achieved without decreasing unit throughput or increasing total acid inventory. The first commercial trial of the Alkad Technology began on September 14, 1994 at Texaco`s 11,500 BPOD Alkylation Unit in the El Dorado, Kansas Refinery.

  3. A numerical study of the effects of operating conditions and coal properties on cavity growth in underground coal gasification

    SciTech Connect

    Greg Perkins; Veena Sahajwalla

    2006-03-15

    Underground coal gasification is a candidate process for converting the world's coal resources into energy, liquid fuels, and chemicals. In this article, a one-dimensional model of a reacting coal block called COALGAS is used to investigate the effects of operating conditions and coal properties on the local rate of cavity growth and energy effectiveness in underground coal gasification. The investigation has revealed that the cavity growth rate is most sensitive to the operating temperature, water influx, and gas pressure. The coal properties that most affect the cavity growth rate are the thermomechanical spalling behavior, the behavior of the ash, and the amount of fixed carbon in the coal. Many trends observed in the field trials are reproduced by the model simulations, and predicted cavity growth rates for six field trials are comparable to those observed. 47 refs., 18 figs., 8 tabs.

  4. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-03-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we conducted two exposure tests with coated and uncoated coupons. The first one was aborted after a short period, because of a leak in the pressure regulator of a CO/CO{sub 2}/H{sub 2} gas mixture gas cylinder that was used to prepare the simulated coal gas stream. Nevertheless, this run was very instructive as it showed that during the brief exposure when the concentration of H{sub 2}S increased to 8.6%, even specialty alloys such as HR160 and I800 were badly corroded, yet the sample of a SS405-steel that was coated with Ti/Ta showed no signs of corrosion. After replacing the pressure regulator, a second run was conducted with a fresh set of coated and uncoated samples. The Ti/Ta-coated on to SS405 steel from the earlier runs was also exposed in this test. The run proceeded smoothly, and at the end of test the uncoated steels were badly damaged, some evidence of corrosion was found on coupons of HR160 and I800 alloys and the Cr-coated steels, but again, the Ti/Ta-coated sample appeared unaffected.

  5. COAL GASIFICATION/GAS CLEANUP TEST FACILITY: VOLUME II. ENVIRONMENTAL ASSESSMENT OF OPERATION WITH DEVOLATILIZED BITUMINOUS COAL AND CHILLED METHANOL

    EPA Science Inventory

    The report gives results of initial runs of a pilot-scale coal gasification and gas cleaning plant at North Carolina State University. In these runs, a devolatilized Western Kentucky No. 11 bituminous coal was gasified with steam and oxygen, and chilled methanol was used as the a...

  6. The development of Coke Carried-Heat Gasification Coal-Fired Combined Cycle

    NASA Astrophysics Data System (ADS)

    Zhao, Li; Xu, Xiangdong

    1999-12-01

    Carried-Heat Partial Gasification Combined cycle is a novel combined cycle which was proposed by Thermal Engineering Department of Tsinghua University in 1992. The idea of the system comes from the situation that the efficiency of the power plants in China is much lower than that of the advanced countries, but the coal consumption is much higher, which brings about the waste of primary energy resources and the pollution of the environment. With the deep study of the gasification technology, Coke Carried-Heat Gasification Coal-Fired Combined Cycle, as the improved system, came into birth in 1996 based on the partial gasification one. At the end of 1997, a new cycle scheme similar to IGCC was created. This paper focuses on several classes combined cycle put forward by Tsinghua University, depending on the plant configuration and carbon conversion, making the solution a viable and attractive option for efficient coal utilization.

  7. Assessment of underground coal gasification in bituminous coals. Volume I. Executive summary. Final report

    SciTech Connect

    1981-01-01

    This report describes the bituminous coal resources of the United States, identifies those resources which are potentially amenable to Underground Coal Gasification (UCG), identifies products and markets in the vicinity of selected target areas, identifies UCG concepts, describes the state of the art of UCG in bituminous coal, and presents three R and D programs for development of the technology to the point of commercial viability. Of the 670 billion tons of bituminous coal remaining in-place as identified by the National Coal Data System, 32.2 billion tons or 4.8% of the total are potentially amenable to UCG technology. The identified amenable resource was located in ten states: Alabama, Colorado, Illinois, Kentucky, New Mexico, Ohio, Oklahoma, Utah, Virginia, and West Virginia. The principal criteria which eliminated 87.3% of the resource was the minimum thickness (42 inches). Three R and D programs were developed using three different concepts at two different sites. Open Borehole, Hydraulic Fracture, and Electrolinking concepts were developed. The total program costs for each concept were not significantly different. The study concludes that much of the historical information based on UCG in bituminous coals is not usable due to the poor siting of the early field tests and a lack of adequate diagnostic equipment. This information gap requires that much of the early work be redone in view of the much improved understanding of the role of geology and hydrology in the process and the recent development of analytical tools and methods.

  8. Viability of underground coal gasification in the 'deep coals' of the Powder River Basin, Wyoming

    SciTech Connect

    2007-06-15

    The objective of this work is to evaluate the PRB coal geology, hydrology, infrastructure, environmental and permitting requirements and to analyze the possible UCG projects which could be developed in the PRB. Project economics on the possible UCG configurations are presented to evaluate the viability of UCG. There are an estimated 510 billion tons of sub-bituminous coal in the Powder River Basin (PRB) of Wyoming. These coals are found in extremely thick seams that are up to 200 feet thick. The total deep coal resource in the PRB has a contained energy content in excess of twenty times the total world energy consumption in 2002. However, only approximately five percent of the coal resource is at depths less than 500 feet and of adequate thickness to be extracted by open pit mining. The balance is at depths between 500 and 2,000 feet below the surface. These are the PRB 'deep coals' evaluated for UCG in this report. The coal deposits in the Powder River Basin of Wyoming are thick, laterally continuous, and nearly flat lying. These deposits are ideal for development by Underground Coal Gasification. The thick deep coal seams of the PRB can be harvested using UCG and be protective of groundwater, air resources, and with minimum subsidence. Protection of these environmental values requires correct site selection, site characterization, impact definition, and impact mitigation. The operating 'lessons learned' of previous UCG operations, especially the 'Clean Cavity' concepts developed at Rocky Mountain 1, should be incorporated into the future UCG operations. UCG can be conducted in the PRB with acceptable environmental consequences. The report gives the recommended development components for UCG commercialization. 97 refs., 31 figs., 57 tabs., 1 app.

  9. Fundamental research on novel process alternatives for coal gasification: Final report

    SciTech Connect

    Hill, A H; Knight, R A; Anderson, G L; Feldkirchner, H L; Babu, S P

    1986-10-01

    The Institute of Gas Technology has conducted a fundamental research program to determine the technical feasibility of and to prepare preliminary process evaluations for two new approaches to coal gasification. These two concepts were assessed under two major project tasks: Task 1. CO/sub 2/-Coal Gasification Process Concept; Task 2. Internal Recirculation Catalysts Coal Gasification Process Concept. The first process concept involves CO/sub 2/-O/sub 2/ gasification of coal followed by CO/sub 2/ removal from the hot product gas by a solid MgO-containing sorbent. The sorbent is regenerated by either a thermal- or a pressure-swing step and the CO/sub 2/ released is recycled back to the gasifier. The product is a medium-Btu gas. The second process concept involves the use of novel ''semivolatile'' materials as internal recirculating catalysts for coal gasification. These materials remain in the gasifier because their vapor pressure-temperature behavior is such that they will be in the vapor state at the hotter, char exit part of the reactor and will condense in the colder, coal-inlet part of the reactor. 21 refs., 43 figs., 43 tabs.

  10. Coal gasification pilot plant support studies. Subtask 4-1. Development of coal preparation techniques for gasification processes to reduce energy requirements, optimize size distribution, and conserve water

    SciTech Connect

    Not Available

    1980-10-01

    The preparation and handling of gasifier feed coal can be done with a complete wet-handling and wet-preparation plant for mine-mouth coal gasification plants using water-based slurry transport. This study was concerned with five important areas of this wet-handling system that, prior to this program, have not been completely addressed: (1) Wet-Size Reduction of Coal; (2) Slurry Transport Characteristics of a Coarse Particle Size Stream; (3) Agglomeration Reduction of Caking Coals by Partial Oxidation in a Slurry; (4) Mechanical Dewatering of Coal-Water Slurries; and (5) Design of a Wet-Handling Plant From the Mine to the Gasifier Using Slurry Transport. Wet-size reduction, that is crushing in the presence of flowing water in certain types of high-throughput crushers, can reduce fines generation and power consumption while increasing throughput rates and providing a safe, dust-free operation. A coal-water handling system for coal gasification will require pumping of slurries of various size consists and solids concentrations for the short in-plant distances. Measurements were made with a typical gasifier feed-size consist in water slurries with coal concentrations of from 40 to 60 weight percent. Pumping characteristics were measured in a 2-inch pipeloop test facility, and rheological properties were measured with an extrusion rheometer. An experimental apparatus was designed and constructed to investigate the conditions for submerged oxidation pretreatment of caking coals.

  11. COAL GASIFICATION/GAS CLEANUP TEST FACILITY: VOLUME I. DESCRIPTION AND OPERATION

    EPA Science Inventory

    The report describes an integrated fluidized-bed coal gasification reactor and acid gas removal system. The gasifier operates at 100 psig at up to 2000 F, and has a coal feed capacity of 50 lb/hr. The gas cleaning system contains a cyclone, a venturi scrubber, and an absorber/fla...

  12. POLLUTANTS FROM SYNTHETIC FUELS PRODUCTION: ENVIRONMENTAL EVALUATION OF COAL GASIFICATION SCREENING TESTS

    EPA Science Inventory

    The report gives results of an environmental evaluation of 38 screening test runs using a laboratory-scale, fixed-bed coal gasifier to study pollutants generated during the gasification of various coals. Pollutants were identified and quantitative analyses performed for tars, aqu...

  13. Coal gasification. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    SciTech Connect

    1997-06-01

    The bibliography contains citations of selected patents concerning methods and processes for the gasification of coals. Included are patents for a variety of processes, including fluidized beds, alkali-metal catalytic systems, fixed beds, hot inert heat transfer; and in-situ, pressurized, and steam-iron processes. Topics also include catalyst recovery, desulfurization during gasification, heating methods, pretreatment of coals, heat recovery, electrical power generation, byproduct applications, and pollution control. Liquefaction of coal is examined in a related published bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  14. Coal gasification. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    SciTech Connect

    1995-01-01

    The bibliography contains citations of selected patents concerning methods and processes for the gasification of coals. Included are patents for a variety of processes, including fluidized beds, alkali-metal catalytic systems, fixed beds, hot inert heat transfer; and in-situ, pressurized, and steam-iron processes. Topics also include catalyst recovery, desulfurization during gasification, heating methods, pretreatment of coals, heat recovery, electrical power generation, byproduct applications, and pollution control. Liquefaction of coal is examined in a related published bibliography. (Contains 250 citations and includes a subject term index and title list.)

  15. Coal gasification. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    SciTech Connect

    Not Available

    1994-03-01

    The bibliography contains citations of selected patents concerning methods and processes for the gasification of coals. Included are patents for a variety of processes, including fluidized beds, alkali-metal catalytic systems, fixed beds, hot inert heat transfer; and in-situ, pressurized, and steam-iron processes. Topics also include catalyst recovery, desulfurization during gasification, heating methods, pretreatment of coals, heat recovery, electrical power generation, byproduct applications, and pollution control. Liquefaction of coal is examined in a related published bibliography. (Contains 250 citations and includes a subject term index and title list.)

  16. Changes in major organic contaminants in the groundwater at the Hoe Creek underground coal gasification site

    SciTech Connect

    Wang, F.; Mead, W.

    1985-08-01

    The results of groundwater analysis at the Hoe Creek underground coal gasification (UCG) site have indicated that, after gasification, the phenolic compounds and neutral aromatic hydrocarbons decrease more slowly than expected on the basis of our laboratory studies. The field data also fail to confirm the expected inverse relationship between a contaminant's water solubility and the extent to which it is sorbed by surrounding coal. The authors described a mechanism for the deposition of coal pyrolysis products that may help to elucidate the observed behavior of these organic contaminants. 7 refs., 7 figs.

  17. Construction labor assessment for coal gasification plant Murphy Hill, Alabama

    SciTech Connect

    Not Available

    1980-11-01

    TVA's planned construction of a coal gasification plant, capable of processing about 20,000 tons of coal per day into a clean-burning fuel, will be a large and complex construction project by any relevant measure. The plant site examined here is in northern Alabama near Murphy Hill. The project is estimated to require nearly 7000 workers at peak employment in 1985. It is projected that construction will start in early 1981 and be completed in 1988. Nearly 66 percent of all construction craft worker requirements are expected to occur during a 36-month period from 1984 to 1986, and about 25 percent are projected to occur during the 1985 calendar year alone. This construction labor market assessment report is directed toward establishing and analyzing data on construction labor requirements, and labor availability for the 75-mile geographical zone surrounding Murphy Hill, Alabama. The purpose of this report is to examine potential skilled labor shortages and some alternatives for alleviating those shortages, but not to address the array of socioeconomic implications of reducing shortages by training, by attracting workers who move permanently to the job site, or by attracting workers who live temporarily near the site and return home periodically. Parameters and assessments of the Murphy Hill construction labor market have been developed for: the 75-mile geographical zone surrounding the site; the major skilled construction trades involved; the time phase of construction labor demand; and projected craft-specific labor shortfalls. These objectives have been developed within the engineering bounds of the TVA's labor planning memo.

  18. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    Unknown

    2000-04-24

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for, various applications. The project goals are to be accomplished in two phases Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase II, which involves commercial evaluation of these aggregates in a number of applications.

  19. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    1999-03-29

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase II, which involves commercial evaluation of these aggregates in a number of applications.

  20. Utilization of lightweight materials made from coal gasification slags

    SciTech Connect

    1999-09-30

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of as-generated slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, the authors found that it would be extremely difficult for as-generated slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1,400 and 1,700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications.

  1. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Atul Sheth; Chandramouli Sastry

    2001-03-31

    Most of the tasks on the project have successfully been completed and reported. A 12 month no-cost extension has been requested to complete the remaining tasks. This report summarizes the accomplishments of the first six months of the no-cost extensions period. The acetic acid extraction showed that acetic acid has more effect on the extraction of the ternary catalyst (LNK) ions than water. Based on the extraction results, the order of the recovery capability of Na{sub 2}CO{sub 3} using acetic acid, sulfuric acid and water extractions is sulfuric acid {ge} acetic acid > water; the order for K{sub 2}CO{sub 3} is sulfuric acid > water >acetic acid; and the order for Li{sub 2}CO{sub 3} is acetic acid > sulfuric acid >water. A process flowsheet for the catalyst recovery process was proposed based on the results. Scanning electron microscopy (SEM) studies showed most of the particles (coal) appear amorphous. Some coal particles are as large as 50-60 {micro}m, but most are smaller. One can also easily see a few crystalline particles (10-20 {micro}m) with sharp facets and corners. The electron micrographs of gasified char samples (reactor-aged) of the LNKcoal mixture showed that a dramatic change is obvious in the morphology and crystallinity of the sample and is consistent with the results obtained from the x-ray diffraction studies. XRD studies of reactor-aged samples showed a substantial increase in the sample crystallinity (due to the gasification of amorphous carbon). The eutectic salt presumably mostly converted to sulfates.

  2. Chemical and toxicological evaluation of underground coal gasification (UCG) effluents. The coal rank effect.

    PubMed

    Kapusta, Krzysztof; Stańczyk, Krzysztof

    2015-02-01

    The effect of coal rank on the composition and toxicity of water effluents resulting from two underground coal gasification experiments with distinct coal samples (lignite and hard coal) was investigated. A broad range of organic and inorganic parameters was determined in the sampled condensates. The physicochemical tests were supplemented by toxicity bioassays based on the luminescent bacteria Vibrio fischeri as the test organism. The principal component analysis and Pearson correlation analysis were adopted to assist in the interpretation of the raw experimental data, and the multiple regression statistical method was subsequently employed to enable predictions of the toxicity based on the values of the selected parameters. Significant differences in the qualitative and quantitative description of the contamination profiles were identified for both types of coal under study. Independent of the coal rank, the most characteristic organic components of the studied condensates were phenols, naphthalene and benzene. In the inorganic array, ammonia, sulphates and selected heavy metals and metalloids were identified as the dominant constituents. Except for benzene with its alkyl homologues (BTEX), selected polycyclic aromatic hydrocarbons (PAHs), zinc and selenium, the values of the remaining parameters were considerably greater for the hard coal condensates. The studies revealed that all of the tested UCG condensates were extremely toxic to V. fischeri; however, the average toxicity level for the hard coal condensates was approximately 56% higher than that obtained for the lignite. The statistical analysis provided results supporting that the toxicity of the condensates was most positively correlated with the concentrations of free ammonia, phenols and certain heavy metals. PMID:25463860

  3. Presence of an Unusual Methanogenic Bacterium in Coal Gasification Waste

    PubMed Central

    Tomei, Francisco A.; Rouse, Dwight; Maki, James S.; Mitchell, Ralph

    1988-01-01

    Methanogenic bacteria growing on a pilot-scale, anaerobic filter processing coal gasification waste were enriched in a mineral salts medium containing hydrogen and acetate as potential energy sources. Transfer of the enrichments to methanol medium resulted in the initial growth of a strain of Methanosarcina barkeri, but eventually small cocci became dominant. The cocci growing on methanol produced methane and exhibited the typical fluorescence of methanogenic bacteria. They grew in the presence of the cell wall synthesis-inhibiting antibiotics d-cycloserine, fosfomycin, penicillin G, and vancomycin as well as in the presence of kanamycin, an inhibitor of protein synthesis in eubacteria. The optimal growth temperature was 37C, and the doubling time was 7.5 h. The strain lysed after reaching stationary phase. The bacterium grew poorly with hydrogen as the energy source and failed to grow on acetate. Morphologically, the coccus shared similarities with Methanosarcina sp. Cells were 1 ?m wide, exhibited the typical thick cell wall and cross-wall formation, and formed tetrads. Packets and cysts were not formed. Images PMID:16347791

  4. Instrumentation for optimizing an underground coal-gasification process

    NASA Astrophysics Data System (ADS)

    Seabaugh, W.; Zielinski, R. E.

    1982-06-01

    While the United States has a coal resource base of 6.4 trillion tons, only seven percent is presently recoverable by mining. The process of in-situ gasification can recover another twenty-eight percent of the vast resource, however, viable technology must be developed for effective in-situ recovery. The key to this technology is system that can optimize and control the process in real-time. An instrumentation system is described that optimizes the composition of the injection gas, controls the in-situ process and conditions the product gas for maximum utilization. The key elements of this system are Monsanto PRISM Systems, a real-time analytical system, and a real-time data acquisition and control system. This system provides from complete automation of the process but can easily be overridden by manual control. The use of this cost effective system can provide process optimization and is an effective element in developing a viable in-situ technology.

  5. Proceedings of the fourteenth annual underground coal gasification symposium

    SciTech Connect

    Bartke, T.C.; Hill, V.L.; Gas Research Inst., Chicago, IL )

    1988-08-01

    The Fourteenth Annual Underground Coal Gasification Symposium was co-sponsored by the Laramie Projects Office of the Morgantown Energy Technology Center (METC) and the Gas Research Institute (GRI). This year's symposium was hosted by METC in Chicago, Illinois, August 15-18, 1988. The purpose of this annual meeting is to provide an opportunity for scientists working in the technology to present their research results, exchange ideas, and discuss their future plans. There were nearly 100 attendees from US industry, academia, and Government and nine foreign countries: Australia, Belgium, East Germany, India, Japan, the Netherlands, the United Kingdom, Yugoslavia, and West Germany. Forty-two technical papers were presented in six sessions: Session 1 -- Poster Session, Session 2 -- Modeling/Experimental Research, Session 3 -- Field Studies at Rocky Mountain 1, Session 4 -- Environmental Aspects, Session 5 -- Environmental Workshop, and Session 6 -- General Subjects. These Proceedings also includes five additional papers that were submitted for publication but were not presented during the conference. Individual projects are processed separately for the data bases.

  6. Proceedings of the thirteenth annual underground coal gasification symposium

    SciTech Connect

    Martin, J.W.; Barone, S.P.

    1987-08-01

    The Thirteenth Annual Underground Coal Gasification Symposium was cosponsored by the Morgantown Energy Technology Center's Laramie Projects Office and Gas Research Institute of Chicago, Illinois, and hosted by the Western Research Institute of Laramie, Wyoming. The symposium was held in Laramie, Wyoming, during the period, August 24 to 26, 1987. Papers printed in these Proceedings were reproduced from camera-ready manuscripts furnished by the authors. They have not been refereed nor have they been edited after receipt for publishing. The purpose for this annual meeting is to provide an opportunity for scientists working in the technology to present their research results, exchange ideas, and discuss their future plans. Nearly 100 attendees from industry, academia, Government, and eight countries, including Belgium, Brazil, France, the Netherlands, Japan, West Germany, India, and Yugoslavia participated. Forty-seven papers were presented in five formal sessions covering Technology, International, Environmental, and General Topics and one informal poster session dominantly covering laboratory and modeling studies. Industrial papers have been processed for inclusion in the Energy Data Base.

  7. Corrrosion of low-nickel weldments in coal gasification atmospheres

    SciTech Connect

    Natesan, K

    1984-12-01

    Coal gasification environments exhibit low oxygen and moderate-to-high sulfur partial pressures; under these conditions, structural alloys welded with high-nickel filler metals are susceptible to the sulfidation mode of attack even though the base metal itself has adequate resistance to sulfidation. To understand the role of nickel in the weldment on the corrosion process, a number of weldments of Incology 800H base metal welded with several commercially available low-nickel filler metals have been tested in mixed oxygen-sulfur atmospheres. Results on the compositional variations and morphological developments obtained from exposed specimens are presented. The results showed that high-nickel weld metal can accelerate the oxidation/sulfidation process. In addition, the weld interface region in all the alloys (irrespective of the nickel content of the filler metal) was susceptibel to accelerated attack in mixed-gas atmospheres; however, weldments with lower-nickel filler metals exhibited smaller scale thicknesses and showed significant promise for application in fossil fuel systems. 4 references, 15 figures, 3 tables.

  8. A novel approach to highly dispersing catalytic materials in coal for gasification

    SciTech Connect

    Abotsi, M.K.; Bota, K.B.

    1990-01-01

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, a subbituminous, and a bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. Zeta potential studies show that the surfaces of the lignite are negatively charged between about pH2 to 11, the negative charge density increasing with increase in pH. Highly alkaline media promoted calcium adsorption due to high negative charge on the coal, while calcium uptake was inhibited in strongly acidic solutions.

  9. A novel approach to highly dispersing catalytic materials in coal for gasification

    SciTech Connect

    Abotsi, G.M.K.; Bota, K.B.

    1989-01-01

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The lower cost and high catalytic activity of the latter compound will produce economic benefits by reducing the amount of K{sub 2}CO{sub 3} required for high coal char reactivities. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, a subbituminous, and a bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. A zeta meter, a tube furnace, and other equipment required for the investigation have been acquired and installed. Preliminary work shows that the lignite (Psoc 1482) is negatively charged between pH 1.8 and pH 11.0 and has an isoelectric point of pH 1.8.

  10. Geochemistry of ultra-fine and nano-compounds in coal gasification ashes: a synoptic view.

    PubMed

    Kronbauer, Marcio A; Izquierdo, Maria; Dai, Shifeng; Waanders, Frans B; Wagner, Nicola J; Mastalerz, Maria; Hower, James C; Oliveira, Marcos L S; Taffarel, Silvio R; Bizani, Delmar; Silva, Luis F O

    2013-07-01

    The nano-mineralogy, petrology, and chemistry of coal gasification products have not been studied as extensively as the products of the more widely used pulverized-coal combustion. The solid residues from the gasification of a low- to medium-sulfur, inertinite-rich, volatile A bituminous coal, and a high sulfur, vitrinite-rich, volatile C bituminous coal were investigated. Multifaceted chemical characterization by XRD, Raman spectroscopy, petrology, FE-SEM/EDS, and HR-TEM/SEAD/FFT/EDS provided an in-depth understanding of coal gasification ash-forming processes. The petrology of the residues generally reflected the rank and maceral composition of the feed coals, with the higher rank, high-inertinite coal having anisotropic carbons and inertinite in the residue, and the lower rank coal-derived residue containing isotropic carbons. The feed coal chemistry determines the mineralogy of the non-glass, non-carbon portions of the residues, with the proportions of CaCO₃ versus Al₂O₃ determining the tendency towards the neoformation of anorthite versus mullite, respectively. Electron beam studies showed the presence of a number of potentially hazardous elements in nanoparticles. Some of the neoformed ultra-fine/nano-minerals found in the coal ashes are the same as those commonly associated with oxidation/transformation of sulfides and sulfates. PMID:23584038

  11. Coal-gasification/MHD/steam-turbine combined-cycle (GMS) power generation

    SciTech Connect

    Lytle, J.M.; Marchant, D.D.

    1980-11-01

    The coal-gasification/MHD/steam-turbine combined cycle (GMS) refers to magnetohydrodynamic (MHD) systems in which coal gasification is used to supply a clean fuel (free of mineral matter and sulfur) for combustion in an MHD electrical power plant. Advantages of a clean-fuel system include the elimination of mineral matter or slag from all components other than the coal gasifier and gas cleanup system; reduced wear and corrosion on components; and increased seed recovery resulting from reduced exposure of seed to mineral matter or slag. Efficiencies in some specific GMS power plants are shown to be higher than for a comparably sized coal-burning MHD power plant. The use of energy from the MHD exhaust gas to gasify coal (rather than the typical approach of burning part of the coal) results in these higher efficiencies.

  12. Utilization of lightweight materials made from coal gasification slags

    SciTech Connect

    1999-12-30

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of as-generated slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, the authors found that it would be extremely difficult for as-generated slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1,400 and 1,700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. Primary funding for the project is provided by DOE's Federal Energy Technology Center (FETC) at Morgantown, with significant cost sharing by Electric Power Research Institute (EPRI) and Illinois Clean Coal Institute (ICCI).

  13. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    1998-12-24

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase II, which involves commercial evaluation of these aggregates in a number of applications. Primary funding for the project is provided by DOE's Federal Energy Technology Center (FETC) at Morgantown, with significant cost sharing by Electric Power Research Institute (EPRI) and Illinois Clean Coal Institute (ICCI).

  14. Utilization of lightweight materials made from coal gasification slags

    SciTech Connect

    1998-09-30

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase II, which involves commercial evaluation of these aggregates in a number of applications. Primary funding for the project is provided by DOE's Federal Energy Technology Center (FETC) at Morgantown, with significant cost sharing by Electric Power Research Institute (EPRI) and Illinois Clean Coal Institute (ICCI).

  15. Laboratory study of small-scale lateral-growth mechanisms for underground coal gasification. Final report, January 1984-January 1988

    SciTech Connect

    Riggs, J.B.

    1988-02-01

    Quarried coal blocks housed in a refractory chamber were exposed to high-temperature gases approximating underground coal gasification (UCG) conditions. The exposed coal faces were monitored to determine the small-scale mechanisms of lateral cavity growth. Side-wall tests indicate that the lateral growth process is heat transfer-controlled gasification. In roof tests, significant spalling rates were observed for the lignite samples while Hanna coal showed no spalling.

  16. Effects of effluents of coal combustion and gasification upon lung structure and function. Annual report

    SciTech Connect

    Hinton, D.E.

    1980-01-01

    The overall objective of the proposed research is to correlate both structural and functional alterations in cells and tissues of the lung brought about by exposure to fluidized bed combustion and fixed bed gasification effluents and reagent grade oxides of metals known to be associated with coal combustion gasification. Projected milestones are described. Progress during the first year in setting up aerosol exposure facilities, intratracheal instillations, pulmonary mechanics, and morphometric examinations is reported. (DMC)

  17. Summary report: Trace substance emissions from a coal-fired gasification plant

    SciTech Connect

    Williams, A.; Wetherold, B.; Maxwell, D.

    1996-10-16

    The U.S. Department of Energy (DOE), the Electric Power Research Institute (EPRI), and Louisiana Gasification Technology Inc. (LGTI) sponsored field sampling and analyses to characterize emissions of trace substances from LGTI`s integrated gasification combined cycle (IGCC) power plant at Plaquemine, Louisiana. The results indicate that emissions from the LGTI facility were quite low, often in the ppb levels, and comparable to a well-controlled pulverized coal-fired power plant.

  18. Fluidized-bed catalytic coal-gasification process. [US patent; pretreatment to minimize agglomeration

    DOEpatents

    Euker, C.A. Jr.; Wesselhoft, R.D.; Dunkleman, J.J.; Aquino, D.C.; Gouker, T.R.

    1981-09-14

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents are oxidized by contact with a gas containing between 2 vol % and 21 vol % oxygen at a temperature between 50 and 250/sup 0/C in an oxidation zone and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  19. COAL GASIFICATION/GAS CLEANUP TEST FACILITY. VOLUME 4. A MATHEMATICAL MODEL OF THE PACKED COLUMN ACID GAS ABSORBER

    EPA Science Inventory

    The report describes a mathematical model for adiabatic operation of a packed-column absorber designed to remove acid gases from coal gasification crude product gas. It also gives results of experiments with a small pilot-scale coal gasification/gas cleaning facility designed to ...

  20. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    Unknown

    2003-01-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the technoeconomic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from July 1, 2002 through September 30, 2002.

  1. Multivariable control of Texaco`s Eunice South Gas Plant

    SciTech Connect

    Alexander, M.C.; Martin, O.; Basu, U.; Poe, W.A.

    1998-12-31

    A model predictive multivariable controller has been commissioned at Texaco`s Eunice South Gas Plant to increase profits and to provide better overall control of the Cryogenic Demethanizer Unit. The project payback was based on increased recovery of ethane and NGL. The controller has also been successful in maintaining a composition specification at the bottom of the demethanizer column while optimizing operations by pushing the plant to run at its pressure constraints. The South Plant Cryogenic Unit at Texaco`s Eunice complex processes about 100 MMscfd of natural gas from various sources. The demethanizer recovers ethane plus while rejecting methane from the bottom product. The column consists of a top section providing entries for the reflux and expander outlet and a lower section consisting of two packed beds. Cold separator liquids enter near the top of the lower section. Bottom and side reboilers are attached to the lower portion of the column. Residue gas leaves the top and demethanized NGL leaves the bottom of the column. A multivariable control (MVC{reg_sign}) module was installed with the primary objective of increasing ethane recovery by decreasing the column pressure and increasing the pressure differential across the expander unit while maintaining operating constraints with varying inlet conditions. The MVC controller runs in a Pentium{reg_sign} computer operating under SCO{reg_sign} UNIX{reg_sign} and is also attached to the plant ethernet network. The plant has programmable logic controllers (PLC) which are networked to a supervisory control and data acquisition (SCADA) system through pyramid integrators. MVC computes the optimal setpoint to six basic control loops in supervisory mode.

  2. The role of catalyst precursor anions in coal gasification. Final technical report, September 1991--June 1994

    SciTech Connect

    Abotsi, G.M.K.

    1995-01-01

    The utilization of coal is currently limited by several factors, including the environmental impacts of coal use and the lack of cost-effective technologies to convert coal into useful gaseous and liquid products. Several catalysts have been evaluated for coal gasification and liquefaction. The activities of the catalysts are dependent on many factors such as the method of catalyst addition to the coal and the catalyst precursor type. Since catalyst addition to coal is frequently conducted in aqueous solution, the surface chemistry of colloidal coal particles will be expected to exert an influence on catalyst uptake. However, the effects of the various coal gasification catalyst precursors on the interfacial properties of coal during catalyst loading from solution has received little attention. The aim of this study is to ascertain the influence of the metal salts (i): calcium acetate (Ca(OOCCH{sub 3}){sub 2}), calcium chloride (CaCl{sub 2}) or calcium nitrate (Ca(NO{sub 3}){sub 2}) and (ii): potassium acetate (KOOCCH{sub 3}), potassium chloride (KCl), potassium nitrate (KNO{sub 3}), potassium carbonate (K{sub 2}CO{sub 3}) and potassium sulfate (K{sub 2}SO{sub 4}) on the electrokinetic and adsorptive properties of coal and determine the relationship, if any, between coal surface electrokinetic properties, and catalyst loading and eventually its effects on the reactivities of coal chars.

  3. LLNL Underground-Coal-Gasification Project. Quarterly progress report, July-September 1981

    SciTech Connect

    Stephens, D.R.; Clements, W.

    1981-11-09

    We have continued our laboratory studies of forward gasification in small blocks of coal mounted in 55-gal drums. A steam/oxygen mixture is fed into a small hole drilled longitudinally through the center of the block, the coal is ignited near the inlet and burns toward the outlet, and the product gases come off at the outlet. Various diagnostic measurements are made during the course of the burn, and afterward the coal block is split open so that the cavity can be examined. Development work continues on our mathematical model for the small coal block experiments. Preparations for the large block experiments at a coal outcrop in the Tono Basin of Washington State have required steadily increasing effort with the approach of the scheduled starting time for the experiments (Fall 1981). Also in preparation is the deep gasification experiment, Tono 1, planned for another site in the Tono Basin after the large block experiments have been completed. Wrap-up work continues on our previous gasification experiments in Wyoming. Results of the postburn core-drilling program Hoe Creek 3 are presented here. Since 1976 the Soviets have been granted four US patents on various aspects of the underground coal gasification process. These patents are described here, and techniques of special interest are noted. Finally, we include ten abstracts of pertinent LLNL reports and papers completed during the quarter.

  4. Effect of fuel origin on synergy during co-gasification of biomass and coal in CO2.

    PubMed

    Zhang, Yan; Zheng, Yan; Yang, Mingjun; Song, Yongchen

    2016-01-01

    The effect of fuel origin on synergy in coal/biomass blends during co-gasification has been assessed using a congruent-mass thermogravimetry analysis (TGA) method. Results revealed that synergy occurs when ash residuals are formed, followed by an almost complete gasification of biomass. Potassium species in biomass ash play a catalytic role in promoting gasification reactivity of coal char, which is a direct consequence of synergy during co-gasification. The SEM-EDS spectra provided conclusive evidence that the transfer of potassium from biomass to the surface of coal char occurs during co-pyrolysis/gasification. Biomass ash rich in silica eliminated synergy in coal/biomass blends but not to the extent of inhibiting the reaction rate of the blended chars to make it slower than that of separated ones. The best result in terms of synergy was concluded to be the combination of low-ash coal and K-rich biomass. PMID:26580896

  5. Carbon formation and metal dusting in advanced coal gasification processes

    SciTech Connect

    DeVan, J.H.; Tortorelli, P.F.; Judkins, R.R.; Wright, I.G.

    1997-02-01

    The product gases generated by coal gasification systems contain high concentrations of CO and, characteristically, have relatively high carbon activities. Accordingly, carbon deposition and metal dusting can potentially degrade the operation of such gasifier systems. Therefore, the product gas compositions of eight representative gasifier systems were examined with respect to the carbon activity of the gases at temperatures ranging from 480 to 1,090 C. Phase stability calculations indicated that Fe{sub 3}C is stable only under very limited thermodynamic conditions and with certain kinetic assumptions and that FeO and Fe{sub 0.877}S tend to form instead of the carbide. As formation of Fe{sub 3}C is a necessary step in the metal dusting of steels, there are numerous gasifier environments where this type of carbon-related degradation will not occur, particularly under conditions associated with higher oxygen and sulfur activities. These calculations also indicated that the removal of H{sub 2}S by a hot-gas cleanup system may have less effect on the formation of Fe{sub 3}C in air-blown gasifier environments, where the iron oxide phase can exist and is unaffected by the removal of sulfur, than in oxygen-blown systems, where iron sulfide provides the only potential barrier to Fe{sub 3}C formation. Use of carbon- and/or low-alloy steels dictates that the process gas composition be such that Fe{sub 3}C cannot form if the potential for metal dusting is to be eliminated. Alternatively, process modifications could include the reintroduction of hydrogen sulfide, cooling the gas to perhaps as low as 400 C and/or steam injection. If higher-alloy steels are used, a hydrogen sulfide-free gas may be processed without concern about carbon deposition and metal dusting.

  6. Coal gasification systems engineering and analysis, volume 2

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The major design related features of each generic plant system were characterized in a catalog. Based on the catalog and requirements data, approximately 17 designs and cost estimates were developed for MBG and alternate products. A series of generic trade studies was conducted to support all of the design studies. A set of cost and programmatic analyses were conducted to supplement the designs. The cost methodology employed for the design and sensitivity studies was documented and implemented in a computer program. Plant design and construction schedules were developed for the K-T, Texaco, and B&W MBG plant designs. A generic work breakdown structure was prepared, based on the K-T design, to coincide with TVA's planned management approach. An extensive set of cost sensitivity analyses was completed for K-T, Texaco, and B&W design. Product price competitiveness was evaluated for MBG and the alternate products. A draft management policy and procedures manual was evaluated. A supporting technology development plan was developed to address high technology risk issues. The issues were identified and ranked in terms of importance and tractability, and a plan developed for obtaining data or developing technology required to mitigate the risk.

  7. ENCOAL Mild Coal Gasification Demonstration Project. Annual report, October 1993--September 1994

    SciTech Connect

    1995-03-01

    ENCOAL Corporation, a wholly-owned subsidiary of SMC Mining Company (formerly Shell Mining Company, now owned by Zeigler Coal Holding Company), has completed the construction and start-up of a mild gasification demonstration plant at Triton Coal Company`s Buckskin Mine near Gillette, Wyoming. The process, using Liquids From Coal (LFC) technology developed by SMC and SGI International, utilizes low-sulfur Powder River Basin coal to produce two new fuels, Process Derived Fuel (PDF) and Coal Derived Liquids (CDL). The LFC technology uses a mild pyrolysis or mild gasification process which involves heating the coal under carefully controlled conditions. The process causes chemical changes in the feed coal in contrast to conventional drying, which leads only to physical changes. Wet subbituminous coal contains considerable water, and conventional drying processes physically remove some of this moisture, causing the heating value to increase. The deeper the coal is physically dried, the higher the heating value and the more the pore structure permanently collapses, preventing resorption of moisture. However, deeply dried Powder River Basin coals exhibit significant stability problems when dried by conventional thermal processes. The LFC process overcomes these stability problems by thermally altering the solid to create PDF and CDL. Several of the major objectives of the ENCOAL Project have now been achieved. The LFC Technology has been essentially demonstrated. Significant quantities of specification CDL have been produced from Buckskin coal. Plant operation in a production mode with respectable availability (approaching 90%) has been demonstrated.

  8. Process enhancements in plant operations of Destec`s coal gasification plant in Louisiana

    SciTech Connect

    Maurer, R.E.; Hendrix, H.

    1994-12-31

    In April 1987, The Dow Chemical Company (Dow) commissioned and began operation of the world`s largest coal gasification combined-cycle plant called Louisiana Gasification Technology, Incorporated (LGTI). The plant, which is owned and operated by Destec Energy, Inc. (Destec), a Dow affiliate, converts 2,200 tons/day of sub-bituminous coal and 1,500 tons/day of oxygen into 30 billion Btu/day of syngas. This syngas fuels two Westinghouse W501 D5 combustion turbines in Dow`s combined-cycle power generation facility (nominally 160 megawatts (MW) of electricity). The LGTI gasifier capacity, operating on bituminous coal or petroleum coke, could fuel a 230 MW state-of-the-art combined cycle plant with syngas and steam. Dow uses this power at its 1,400 acre chemical manufacturing complex in Plaquemine, Louisiana. The operation of LGTI since April of 1987 has significantly advanced the operability and reliability of the Destec entrained flow coal gasification process. This paper highlights the advances made to the LGTI facility and the Destec coal gasification process during the past several years and, more significantly, the impacts of (1) improved burners, (2) the upgraded/redesigned boiler, (3) improved operational management through regularly scheduled quarterly outages, and (4) successful operation of the dry char particulate removal and recycle system during 1993/94.

  9. Coal conversion processes and analysis methodologies for synthetic fuels production. [technology assessment and economic analysis of reactor design for coal gasification

    NASA Technical Reports Server (NTRS)

    1979-01-01

    Information to identify viable coal gasification and utilization technologies is presented. Analysis capabilities required to support design and implementation of coal based synthetic fuels complexes are identified. The potential market in the Southeast United States for coal based synthetic fuels is investigated. A requirements analysis to identify the types of modeling and analysis capabilities required to conduct and monitor coal gasification project designs is discussed. Models and methodologies to satisfy these requirements are identified and evaluated, and recommendations are developed. Requirements for development of technology and data needed to improve gasification feasibility and economies are examined.

  10. Structural characteristics and gasification reactivity of chars prepared from K{sub 2}CO{sub 3} mixed HyperCoals and coals

    SciTech Connect

    Atul Sharma; Hiroyuki Kawashima; Ikuo Saito; Toshimasa Takanohashi

    2009-04-15

    HyperCoal is a clean coal with mineral matter content <0.05 wt %. Oaky Creek (C = 82%), and Pasir (C = 68%) coals were subjected to solvent extraction method to prepare Oaky Creek HyperCoal, and Pasir HyperCoal. Experiments were carried out to compare the gasification reactivity of HyperCoals and parent raw coals with 20, 40, 50 and 60% K{sub 2}CO{sub 3} as a catalyst at 600, 650, 700, and 775{sup o}C with steam. Gasification rates of coals and HyperCoals were strongly influenced by the temperature and catalyst loading. Catalytic steam gasification of HyperCoal chars was found to be chemical reaction controlled in the 600-700{sup o}C temperature range for all catalyst loadings. Gasification rates of HyperCoal chars were found to be always higher than parent coals at any given temperature for all catalyst loadings. However, X-ray diffraction results showed that the microstructures of chars prepared from coals and HyperCoals were similar. Results from nuclear magnetic resonance spectroscopy show no significant difference between the chemical compositions of the chars. Significant differences were observed from scanning electron microscopy images, which showed that the chars from HyperCoals had coral-reef like structures whereas dense chars were observed for coals. 26 refs., 8 figs., 2 tabs.

  11. Mild gasification of Usibelli coal in an inclined fluidized-bed reactor

    SciTech Connect

    Merriam, N.W.; Thomas, K.P.; Cha, C.Y.

    1991-02-01

    Results of mild gasification tests of minus 16-mesh Usibelli coal in an inclined fluidized-bed reactor are described in this report. The minus 16-mesh fraction was separated from the coal by screening. The coal was dried to zero moisture content, and about 2 wt % of the volatiles was removed as gas by partial decarboxylation using a 100-lb/hr inclined fluidized-bed dryer. The dried coal was subjected to mild gasification at maximum temperatures of 1050 to 1250{degrees}F (566 to 677{degrees}C) and feed rates of 7.5 lb/hr while using a once-through flow of carbon dioxide as fluidizing gas in a 1-inch-wide, inclined fluidized-bed reactor. Mild gasification of the dried coal resulted in production of 44 to 56 wt % of the dried coal as char, 10 to 13 wt % as liquids, 17 to 28 wt % as gas, and 8 to 21 wt % as fines. The yield of moisture- and ash-free (MAF) liquids varied from 11.4 to 14.2 wt % of the dried coal feed. Chemical analysis was carried out on these products.

  12. ENCOAL Mild Coal Gasification Project. Annual report, October 1990--September 1991

    SciTech Connect

    Not Available

    1992-02-01

    ENCOAL Corporation, a wholly-owned subsidiary of Shell Mining Company, is constructing a mild gasification demonstration plant at Triton Coal Company`s Buckskin Mine near Gillette, Wyoming. The process, using Liquids From Coal (LFC) technology developed by Shell and SGI International, utilizes low-sulfur Powder River Basin Coal to produce two new fuels, Process Derived Fuel (PDF) and Coal Derived Liquids (CDL). The products, as alternative fuels sources, are expected to significantly reduce current sulfur emissions at industrial and utility boiler sites throughout the nation, thereby reducing pollutants causing acid rain.

  13. A review of the factors influencing the physicochemical characteristics of underground coal gasification

    SciTech Connect

    Yang, L.H.

    2008-07-01

    In this article, the physicochemical characteristics of the oxidation zone, the reduction zone, and the destructive distillation and dry zone in the process of underground coal gasification (UCG) were explained. The effect of such major factors as temperature, coal type, water-inrush or -intake rate, the quantity and quality of wind blasting, the thickness of coal seams, operational pressure, the length, and the section of gasification gallery on the quality of the underground gas and their interrelationship were discussed. Research showed that the temperature conditions determined the underground gas compositions; the appropriate water-inrush or -intake rate was conducive to the improvement in gas heat value; the properties of the gasification agent had an obvious effect on the compositions and heat value of the product gas. Under the cyclically changing pressure, heat losses decreased by 60%, with the heat efficiency and gasification efficiency being 1.4 times and 2 times those of constant pressure, respectively. The test research further proved that the underground gasifier with a long channel and a big cross-section, to a large extent, improved the combustion-gasification conditions.

  14. Interaction and kinetic analysis for coal and biomass co-gasification by TG-FTIR.

    PubMed

    Xu, Chaofen; Hu, Song; Xiang, Jun; Zhang, Liqi; Sun, Lushi; Shuai, Chao; Chen, Qindong; He, Limo; Edreis, Elbager M A

    2014-02-01

    This study aims to investigate the interaction and kinetic behavior of CO2 gasification of coal, biomass and their blends by thermogravimetry analysis (TG). The gas products evolved from gasification were measured online with Fourier Transform Infrared Spectroscopy (FTIR) coupled with TG. Firstly, TG experiments indicated that interaction between the coals and biomasses mainly occurred during co-gasification process. The most significant synergistic interaction occurred for LN with SD at the blending mass ratio 4:1. Furthermore, thermal kinetic analysis indicated that the activation energy involved in co-gasification decreased as the SD content increased until the blending ratio of SD with coal reached 4:1. The rise of the frequency factor indicated that the increase of SD content favored their synergistic interaction. Finally, FTIR analysis of co-gasification of SD with LN indicated that except for CO, most gases including CH3COOH, C6H5OH, H2O, etc., were detected at around 50-700C. PMID:24412857

  15. Subtask 4.2 - Coal Gasification Short Course

    SciTech Connect

    Kevin Galbreath

    2009-06-30

    Major utilities, independent power producers, and petroleum and chemical companies are intent on developing a fleet of gasification plants primarily because of high natural gas prices and the implementation of state carbon standards, with federal standards looming. Currently, many projects are being proposed to utilize gasification technologies to produce a synthesis gas or fuel gas stream for the production of hydrogen, liquid fuels, chemicals, and electricity. Financing these projects is challenging because of the complexity, diverse nature of gasification technologies, and the risk associated with certain applications of the technology. The Energy & Environmental Research Center has developed a gasification short course that is designed to provide technical personnel with a broad understanding of gasification technologies and issues, thus mitigating the real or perceived risk associated with the technology. Based on a review of research literature, tutorial presentations, and Web sites on gasification, a short course presentation was prepared. The presentation, consisting of about 500 PowerPoint slides, provides at least 7 hours of instruction tailored to an audience's interests and needs. The initial short course is scheduled to be presented September 9 and 10, 2009, in Grand Forks, North Dakota.

  16. Steady-state model for estimating gas production from underground coal gasification

    SciTech Connect

    Greg Perkins; Veena Sahajwalla

    2008-11-15

    A pseudo-one-dimensional channel model has been developed to estimate gas production from underground coal gasification. The model incorporates a zero-dimensional steady-state cavity growth submodel and models mass transfer from the bulk gas to the coal wall using a correlation for natural convection. Simulations with the model reveal that the gas calorific value is sensitive to coal reactivity and the exposed reactive surface area per unit volume in the channel. A comparison of model results with several small-scale field trials conducted at Centralia in the U.S.A. show that the model can make good predictions of the gas production and composition under a range of different operating conditions, including operation with air and steam/oxygen mixtures. Further work is required to determine whether the model formulation is also suitable for simulating large-scale underground coal gasification field trials.

  17. Non-catalytic co-gasification of sub-bituminous coal and biomass

    NASA Astrophysics Data System (ADS)

    Nyendu, Guevara Che

    Fluidization characteristics and co-gasification of pulverized sub-bituminous coal, hybrid poplar wood, corn stover, switchgrass, and their mixtures were investigated. Co-gasification studies were performed over temperature range from 700°C to 900°C in different media (N2, CO2, steam) using a bubbling fluidized bed reactor. In fluidization experiments, pressure drop (Delta P) observed for coal-biomass mixtures was higher than those of single coal and biomass bed materials in the complete fluidization regime. There was no systematic trend observed for minimum fluidization velocity ( Umf) with increasing biomass content. However, porosity at minimum fluidization (εmf) increased with increasing biomass content. Channeling effects were observed in biomass bed materials and coal bed with 40 wt.% and 50 wt.% biomass content at low gas flowrates. The effect of coal pressure overshoot reduced with increasing biomass content. Co-gasification of coal and corn stover mixtures showed minor interactions. Synergetic effects were observed with 10 wt.% corn stover. Coal mixed with corn stover formed agglomerates during co-gasification experiments and the effect was severe with increase in corn stover content and at 900°C. Syngas (H2 + CO) concentrations obtained using CO2 as co-gasification medium were higher (~78 vol.% at 700°C, ~87 vol.% at 800°C, ~93 vol.% at 900°C) than those obtained with N2 medium (~60 vol.% at 700°C, ~65 vol.% at 800°C, ~75 vol.% at 900°C). Experiments involving co-gasification of coal with poplar showed no synergetic effects. Experimental yields were identical to predicted yields. However, synergetic effects were observed on H2 production when steam was used as the co-gasification medium. Additionally, the presence of steam increased H2/CO ratio up to 2.5 with 10 wt.% hybrid poplar content. Overall, char and tar yields decreased with increasing temperature and increasing biomass content, which led to increase in product gas.

  18. Conceptual design study of a coal gasification combined-cycle powerplant for industrial cogeneration

    NASA Technical Reports Server (NTRS)

    Bloomfield, H. S.; Nelson, S. G.; Straight, H. F.; Subramaniam, T. K.; Winklepleck, R. G.

    1981-01-01

    A conceptual design study was conducted to assess technical feasibility, environmental characteristics, and economics of coal gasification. The feasibility of a coal gasification combined cycle cogeneration powerplant was examined in response to energy needs and to national policy aimed at decreasing dependence on oil and natural gas. The powerplant provides the steam heating and baseload electrical requirements while serving as a prototype for industrial cogeneration and a modular building block for utility applications. The following topics are discussed: (1) screening of candidate gasification, sulfur removal and power conversion components; (2) definition of a reference system; (3) quantification of plant emissions and waste streams; (4) estimates of capital and operating costs; and (5) a procurement and construction schedule. It is concluded that the proposed powerplant is technically feasible and environmentally superior.

  19. Conceptual design study of a coal gasification combined-cycle powerplant for industrial cogeneration

    NASA Astrophysics Data System (ADS)

    Bloomfield, H. S.; Nelson, S. G.; Straight, H. F.; Subramaniam, T. K.; Winklepleck, R. G.

    1981-03-01

    A conceptual design study was conducted to assess technical feasibility, environmental characteristics, and economics of coal gasification. The feasibility of a coal gasification combined cycle cogeneration powerplant was examined in response to energy needs and to national policy aimed at decreasing dependence on oil and natural gas. The powerplant provides the steam heating and baseload electrical requirements while serving as a prototype for industrial cogeneration and a modular building block for utility applications. The following topics are discussed: (1) screening of candidate gasification, sulfur removal and power conversion components; (2) definition of a reference system; (3) quantification of plant emissions and waste streams; (4) estimates of capital and operating costs; and (5) a procurement and construction schedule. It is concluded that the proposed powerplant is technically feasible and environmentally superior.

  20. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September 15--November 30, 1994

    SciTech Connect

    1997-07-01

    Coal gasification technologies are finding increasing commercial applications for power generation or production of chemical feedstocks. The integrated-gasification-combined-cycle (IGCC) coal conversion process has been demonstrated to be a clean, efficient, and environmentally acceptable method of generating power. However, the gasification process produces relatively large quantities of a solid waste termed slag. Regulatory trends with respect to solid waste disposal, landfill development costs, and public concern make utilization of slag a high-priority issue. Therefore, it is imperative that slag utilization methods be developed, tested, and commercialized in order to offset disposal costs. This project aims to demonstrate the technical and economic viability of the slag utilization technologies developed by Praxis to produce lightweight aggregates (LWA) and ultra-lightweight aggregates (ULWA) from slag in a large-scale pilot operation, followed by total utilization of these aggregates in a number of applications.

  1. Kosova coal gasification plant health effects study: Volume 3, Retrospective epidemiology

    SciTech Connect

    Morris, S.C.; Haxhiu, M.A.; Canhasi, B.; Begraca, M.; Ukmata, H.

    1987-12-01

    Disease incidence in coal gasification plant workers in Kosova, Yugoslavia, was compared to that in lignite surface miners who received medical care in the same clinic. No statistically significant difference in incidence rate was found for any of twelve disease categories examined. Early development of a high skin cancer rate, as reported within five years of first exposure at a coal hydrogenation plant in Institute, West Virginia, did not occur. Exploratory analysis indicated trends among gasification plant workers in disease incidence with increasing years of service and increasing occupational exposure levels for chronic bronchitis and mental diseases. Particulate exposures in workers' homes were of the same order as exposures at the gasification plant and further study of residential air pollution levels is recommended. 21 refs., 2 figs., 80 tabs.

  2. Synthesis gas production with an adjustable H{sub 2}/CO ratio through the coal gasification process: effects of coal ranks and methane addition

    SciTech Connect

    Yan Cao; Zhengyang Gao; Jing Jin; Hongchang Zhou; Marten Cohron; Houying Zhao; Hongying Liu; Weiping Pan

    2008-05-15

    Direct production of synthesis gas using coal as a cheap feedstock is attractive but challenging due to its low H{sub 2}/CO ratio of generated synthesis gas. Three typical U.S. coals of different ranks were tested in a 2.5 in. coal gasifier to investigate their gasification reactivity and adjustability on H{sub 2}/CO ratio of generated synthesis gas with or without the addition of methane. Tests indicated that lower-rank coals (lignite and sub-bituminous) have higher gasification reactivity than bituminous coals. The coal gasification reactivity is correlated to its synthesis-gas yield and the total percentage of H{sub 2} and CO in the synthesis gas, but not to the H{sub 2}/CO ratio. The H{sub 2}/CO ratio of coal gasification was found to be correlated to the rank of coals, especially the H/C ratio of coals. Methane addition into the dense phase of the pyrolysis and gasification zone of the cogasification reactor could make the best use of methane in adjusting the H{sub 2}/CO ratio of the generated synthesis gas. The maximum methane conversion efficiency, which was likely correlated to its gasification reactivity, could be achieved by 70% on average for all tested coals. The actual catalytic effect of generated coal chars on methane conversion seemed coal-dependent. The coal-gasification process benefits from methane addition and subsequent conversion on the adjustment of the H{sub 2}/CO ratio of synthesis gas. The methane conversion process benefits from the use of coal chars due to their catalytic effects. This implies that there were likely synergistic effects on both. 25 refs., 3 figs., 3

  3. Enhanced anaerobic biodegradability of real coal gasification wastewater with methanol addition.

    PubMed

    Wang, Wei; Han, Hongjun; Yuan, Min; Li, Huiqiang

    2010-01-01

    Coal gasification effluent is a typical refractory industrial wastewater with a very poor anaerobic biodegradability due to its toxicity. Methanol was introduced to improve anaerobic biodegradability of real coal gasification wastewater, and the effect of methanol addition on the performance was investigated in a mesophilic upflow anaerobic sludge bed reactor with a hydraulic retention time of 24 hr. Experimental results indicated that anaerobic treatment of coal gasification wastewater was feasible with the addition of methanol. The corresponding maximum COD and phenol removal rates were 71% and 75%, respectively, with methanol concentration of 500 mg COD/L for a total organic loading rate of 3.5 kg COD/(m3 x day) and a phenol loading rate of 0.6 kg/(m3 x day). The phenol removal rate was not improved with a higher methanol concentration of 1000 mg COD/L. Substrate utilization rate (SUR) tests indicated that the SURs of phenol were 106, 132, and 83 mg phenol/(g VSS x day) at methanol concentrations of 250, 500, and 1000 mg COD/L, respectively, and only 45 mg phenol/(g VSS x day) in the control reactor. The presence of methanol could reduce the toxicity of coal gasification wastewater and increase the biodegradation of phenolic compounds. PMID:21462703

  4. TREATMENT OF AQUEOUS WASTE STREAMS FROM KRW ENERGY SYSTEMS COAL GASIFICATION TECHNOLOGY

    EPA Science Inventory

    The paper gives results of a bench-scale evaluation to determine the extent to which process wastewaters from the KRW Energy Systems coal gasification process are treatable using commercially proven wastewater treatment technology. (NOTE: The process--formerly called the Westingh...

  5. Production of hydrogen by direct gasification of coal with steam using nuclear heat

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Problems related to: (1) high helium outlet temperature of the reactor, and (2) gas generator design used in hydrogen production are studied. Special attention was given to the use of Oklahoma coal in the gasification process. Plant performance, operation, and environmental considerations are covered.

  6. VAPOR-PHASE CRACKING AND WET OXIDATION AS POTENTIAL POLLUTANT CONTROL TECHNIQUES FOR COAL GASIFICATION

    EPA Science Inventory

    The report gives results of an investigation of two techniques (hydrocracking of heavy organics in the raw gas prior to quency, and wet oxidation of the gasifier condensate) for pollutant control in coal gasification processes. Bench-scale experiments were used to determine rates...

  7. AEROSOL CHARACTERIZATION OF AMBIENT AIR NEAR A COMMERCIAL LURGI COAL GASIFICATION PLANT, KOSOVO REGION, YUGOSLAVIA

    EPA Science Inventory

    Ambient air samples were collected continuously from May 14-29, 1980 to determine if the emissions from a commercial Lurgi coal gasification plant could be identified downwind of the facility. Physical, inorganic, and organic analyses were carried out on the collected aerosol sam...

  8. Evaluation of a Dow-based gasification-combined-cycle plant using bituminous coal

    SciTech Connect

    Hager, R.L.; Heaven, D.L. )

    1990-06-01

    The Electric Power Research Institute (EPRI) has sponsored a series of engineering and economic evaluations for a number of gasification processes, with an emphasis on second-generation technologies. This report presents the results of a detailed evaluation of the Dow Coal Gasification Process applied to a staged, integrated combined-cycle power plant. Dow's process was evaluated because it offers very attractive performance features while retaining the simplicity of a slurry-fed entrained gasifier. Dow has been operating a 24000 t/d commercial scale demonstration unit in Plaquemine, Louisiana since April 1987. The plant feedstock is a low sulfur subbituminous coal, and through October 1989 the plant gasified 800,000 tons of coal. Consecutive 30 and 90 day production records achieved to date are at an 88 and 69 percent capacity factor respectively. Eleven thousand tons of bituminous coal from Southern Utah have also been successfully gasified during March and May 1989 test runs. A plant design and cost estimate was done for a Dow-based, staged construction IGCC plant employing GE 7F combustion turbines located in the Mid-Atlantic region. Primary plant fuels are No. 2 fuel oil during the simple and combined cycle stages and Eastern bituminous coal during the gasification stage. A financial analysis investigating the effects of coal price and capacity factor was also performed. 7 figs., 28 tabs.

  9. The knowledge of underground coal gasification (UCG) applied to coalbed methane extraction (CBM) and natural coal fires (NCF)

    SciTech Connect

    Wolf, K.H.A.A.; Hettema, M.H.H.; Bruining, J.; Schreurs, H.C.E.

    1997-12-31

    This paper will give a general view on the application of underground coal gasification (UCG) for the improvement of coalbed methane (CBM) production enhancement and the utilization of natural coal fires (NCF). In general UCG techniques will improve the opportunities for the enhancement and utilization of potential energy sources. When all options, UCG, CBM and NCF are placed in a Clean Coal Exploitation Program, it can be divided into a ``cold program`` and a ``hot program.`` In a cold program the authors propose the development and exploitation of second generation cold coal-energy, i.e., coal gas extraction (CBM). The hot program considers the activities in which in-situ burning coals make the core issue for exploitation (UCG, NCF). In both programs UCG-technologies could be important tools for energy acquisition and production improvement.

  10. EARLY ENTRANCE CO-PRODUCTION PLANT--DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    John W. Rich

    2001-03-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power and Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement with the USDOE, National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co--product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases: Phase 1 is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase 2 is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase 3 updates the original EECP design based on results from Phase 2, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report is WMPI's third quarterly technical progress report. It covers the period performance from October 1, 2001 through December 31, 2001.

  11. Combustion Engineering Integrated Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program

    SciTech Connect

    Not Available

    1992-03-01

    On February 22, 1988, DOE issued Program Opportunity Notice (PON) Number-DE-PS01-88FE61530 for Round II of the CCT Program. The purpose of the PON was to solicit proposals to conduct cost-shared ICCT projects to demonstrate technologies that are capable of being commercialized in the 1990s, that are more cost-effective than current technologies, and that are capable of achieving significant reduction of SO[sub 2] and/or NO[sub x] emissions from existing coal burning facilities, particularly those that contribute to transboundary and interstate pollution. The Combustion Engineering (C-E) Integrated Coal Gasification Combined Cycle (IGCC) Repowering Project was one of 16 proposals selected by DOE for negotiation of cost-shared federal funding support from among the 55 proposals that were received in response to the PON. The ICCT Program has developed a three-level strategy for complying with the National Environmental Policy Act (NEPA) that is consistent with the President's Council on Environmental Quality regulations implementing NEPA (40 CFR 1500-1508) and the DOE guidelines for compliance with NEPA (10 CFR 1021). The strategy includes the consideration of programmatic and project-specific environmental impacts during and subsequent to the reject selection process.

  12. Characterization of a potential underground coal gasification site in the state of Washington

    SciTech Connect

    Bartel, L. C.; Dobecki, T. L.; Stone, R.

    1980-01-01

    Sandia Laboratories, Lawrence Livermore Laboratory, and the Laramie Energy Technology Center participated in a Department of Energy funded program to select and characterize a potential underground coal gasification test site in the State of Washington. A site in the Centralia-Chehalis coal district, satisfying certain criteria, was selected for characterization. The characterization procedures included surface and borehole techniques and hydrology tests. Geologic structure and coal seam structure and continuity were determined using surface geophysical prospecting (seismic and electromagnetic surveys) and borehole geophysical (logging and cross-borehole, in-seam seismic) techniques. A complete suite of geophysical logs was taken in eight exploratory boreholes to determine lithology and properties of the coal and surrounding strata. Coal cores taken from four different exploratory boreholes were analyzed to determine coal quality. Results of the characterization show that the coal seam of interest is approximately 47 ft thick at a depth of 570 to 600 ft at the site. The seam is characterized by high ash content, relatively low overall heating value, and a low permeability. The site appears suitable for conducting an underground coal gasification test.

  13. Numerical and experimental study of strata behavior and land subsidence in an underground coal gasification project

    NASA Astrophysics Data System (ADS)

    Sirdesai, N. N.; Singh, R.; Singh, T. N.; Ranjith, P. G.

    2015-11-01

    Underground Coal Gasification, with enhanced knowledge of hydrogeological, geomechanical and environmental aspects, can be an alternative technique to exploit the existing unmineable reserves of coal. During the gasification process, petro-physical and geomechanical properties undergo a drastic change due to heating to elevated temperatures. These changes, caused due to the thermal anisotropy of various minerals, result in the generation of thermal stresses; thereby developing new fracture pattern. These fractures cause the overhead rock strata to cave and fill the gasification chamber thereby causing subsidence. The degree of subsidence, change in fluid transport and geomechanical properties of the rock strata, in and around the subsidence zone, can affect the groundwater flow. This study aims to predict the thermo-geomechanical response of the strata during UCG. Petro-physical and geomechanical properties are incorporated in the numerical modelling software COMSOL Multiphysics and an analytical strength model is developed to validate and further study the mechanical response and heat conduction of the host rock around the gasification chamber. Once the problems are investigated and solved, the enhanced efficiency and the economic exploitation of gasification process would help meet country's energy demand.

  14. Calculation of the fixed bed coal gasification regimes by the use of thermodynamic model with macrokinetic constraints

    NASA Astrophysics Data System (ADS)

    Donskoi, I. G.; Keiko, A. V.; Kozlov, A. N.; Svishchev, D. A.; Shamanskii, V. A.

    2013-12-01

    We discuss an equilibrium model of a fixed-bed solid fuel gasification process that takes into account macrokinetic constraints imposed on the rates of heterophase processes and allows the pyrolysis and gasification processes to be described in a fairly simple manner with the use of thermal analysis data. The results of calculations are compared with the measured parameters characterizing the Azeisk coal steam-air gasification process that were obtained in experiments on a laboratory setup.

  15. Rocky mountain 1: Underground coal-gasification test, Hanna, Wyoming. Summary report, Volume 1. Appendix. Final report

    SciTech Connect

    Vardaman, M.H.

    1989-02-01

    The Rocky Mountain 1 underground coal gasification test was conducted near Hanna, Wyoming during the period January 1986 through March 1988. These appendixes include information supporting Volume I as well as complete data for certain aspects of the gasification phase. These aspects include daily operations reports, raw and corrected process data, thermocouple and Time Domain Reflectometer results, and monitoring well pressure and level data obtained during the gasification phase. Piping and instrumentation diagrams and supplemental informations on the data acquisition system are included.

  16. Hydrogen production by high-temperature steam gasification of biomass and coal

    SciTech Connect

    Kriengsak, S.N.; Buczynski, R.; Gmurczyk, J.; Gupta, A.K.

    2009-04-15

    High-temperature steam gasification of paper, yellow pine woodchips, and Pittsburgh bituminous coal was investigated in a batch-type flow reactor at temperatures in the range of 700 to 1,200{sup o}C at two different ratios of steam to feedstock molar ratios. Hydrogen yield of 54.7% for paper, 60.2% for woodchips, and 57.8% for coal was achieved on a dry basis, with a steam flow rate of 6.3 g/min at steam temperature of 1,200{sup o}C. Yield of both the hydrogen and carbon monoxide increased while carbon dioxide and methane decreased with the increase in gasification temperature. A 10-fold reduction in tar residue was obtained at high-temperature steam gasification, compared to low temperatures. Steam and gasification temperature affects the composition of the syngas produced. Higher steam-to-feedstock molar ratio had negligible effect on the amount of hydrogen produced in the syngas in the fixed-batch type of reactor. Gasification temperature can be used to control the amounts of hydrogen or methane produced from the gasification process. This also provides mean to control the ratio of hydrogen to CO in the syngas, which can then be processed to produce liquid hydrocarbon fuel since the liquid fuel production requires an optimum ratio between hydrogen and CO. The syngas produced can be further processed to produce pure hydrogen. Biomass fuels are good source of renewable fuels to produce hydrogen or liquid fuels using controlled steam gasification.

  17. Assessment of coal gasification/hot gas cleanup based advanced gas turbine systems

    SciTech Connect

    Not Available

    1990-12-01

    The major objectives of the joint SCS/DOE study of air-blown gasification power plants with hot gas cleanup are to: (1) Evaluate various power plant configurations to determine if an air-blown gasification-based power plant with hot gas cleanup can compete against pulverized coal with flue gas desulfurization for baseload expansion at Georgia Power Company's Plant Wansley; (2) determine if air-blown gasification with hot gas cleanup is more cost effective than oxygen-blown IGCC with cold gas cleanup; (3) perform Second-Law/Thermoeconomic Analysis of air-blown IGCC with hot gas cleanup and oxygen-blown IGCC with cold gas cleanup; (4) compare cost, performance, and reliability of IGCC based on industrial gas turbines and ISTIG power island configurations based on aeroderivative gas turbines; (5) compare cost, performance, and reliability of large (400 MW) and small (100 to 200 MW) gasification power plants; and (6) compare cost, performance, and reliability of air-blown gasification power plants using fluidized-bed gasifiers to air-blown IGCC using transport gasification and pressurized combustion.

  18. Models for hydrogen gasification of coal - Analysis and significance of methane formation reactions

    NASA Astrophysics Data System (ADS)

    Huettinger, K. J.; Kirrmann, H.

    1980-06-01

    A study is reported in which four samples of open-burning coal, one coking type of coal, one-short-flaming (smokeless) coal, as well as defined pvc-pyrolysis residues were gasified in a fixed bed reactor. Three areas of methane formation are analyzed and the results of these methane formations examined. It is found that the methane formation between 500 and 600 C can be traced back to the rupture of methyl groups and methylene bridges. Further, the methane formation between 700 and 800 C is based on the maximum disorder of the paracrystalline coke residue. Finally, the catalytic activity of iron on coke gasification is considered, noting that it leads to the formation of methane above 850 C, and that since iron acts as a catalyst only under pressure, methane formation in this range is noticed only in pressure gasification.

  19. Process and technology development activities for in-situ coal gasification, FY 82

    SciTech Connect

    Glass, R.E.

    1983-04-01

    As part of DOE's Underground Coal-Gasification program, activities at Sandia National Laboratories have been directed at Process and Technology Development. The project areas include (1) the development of a cornering water-jet drill for use in linking vertical wells in Underground Coal-Gasification (UCG) tests; (2) the development of a controlled-source audiofrequency magnetotelluric (CSAMT) surface geophysical technique for monitoring the process, and (3) the development of models for use in predicting the growth of the cavity. The accomplishments for the year include (1) the successful completion of the first phase of testing for the cornering water-jet drill, (2) the mapping of underground coal-mine fires and the Hanna II and Rawlins T-2 UCG test sites using the controlled-source audio-frequency magnetotelluric technique, and (3) the completion of a thermomechanical cavity-growth model.

  20. Thermal energy storage for an integrated coal gasification combined-cycle power plant

    SciTech Connect

    Drost, M.K.; Antoniak, Z.I.; Brown, D.R.

    1990-03-01

    This study investigates the use of molten nitrate salt thermal energy storage in an integrated gasification combined-cycle power plant allowing the facility to economically provide peak- and intermediate-load electric power. The results of the study show that an integrated gasification combined-cycle power plant with thermal energy storage can reduce the cost of coal-fired peak- or intermediate-load electric power by between 5% and 20% depending on the plants operating schedule. The use of direct-contact salt heating can further improve the economic attractiveness of the concept. 11 refs., 1 fig., 4 tabs.

  1. Thermal energy storage for an integrated coal gasification combined-cycle power plant

    SciTech Connect

    Drost, K.; Antoniak, Z.; Brown, D.; Somasundaram, S.

    1991-10-01

    This study investigates the use of molten nitrate salt thermal energy storage in an integrated gasification combined-cycle power plant allowing the facility to economically provide peak- and intermediate-load electric power. The results of the study show that an integrated gasification combined-cycle power plant with thermal energy storage can reduce the cost of coal-fired peak- or intermediate-load electric power by between 5% and 20% depending on the plants operating schedule. The use of direct-contact salt heating can further improve the economic attractiveness of the concept. 12 refs., 1 fig., 5 tabs.

  2. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    SciTech Connect

    Maghzi, Shawn; Subramanian, Ramanathan; Rizeq, George; Singh, Surinder; McDermott, John; Eiteneer, Boris; Ladd, David; Vazquez, Arturo; Anderson, Denise; Bates, Noel

    2011-09-30

    The U.S. Department of Energy‘s National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE‘s bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation, and gas-phase reactions were properly reproduced and lead to representative syngas composition at the syngas cooler outlet. The experimental work leveraged other ongoing GE R&D efforts such as biomass gasification and dry feeding systems projects. Experimental data obtained under this project were used to provide guidance on the appropriate clean-up system(s) and operating parameters to coal and biomass combinations beyond those evaluated under this project.

  3. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    SciTech Connect

    Maghzi, Shawn; Subramanian, Ramanathan; Rizeq, George; Singh, Surinder; McDermott, John; Eiteneer, Boris; Ladd, David; Vazquez, Arturo; Anderson, Denise; Bates, Noel

    2011-12-11

    The U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE's bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation, and gas-phase reactions were properly reproduced and lead to representative syngas composition at the syngas cooler outlet. The experimental work leveraged other ongoing GE R&D efforts such as biomass gasification and dry feeding systems projects. Experimental data obtained under this project were used to provide guidance on the appropriate clean-up system(s) and operating parameters to coal and biomass combinations beyond those evaluated under this project.

  4. Influence of high carbon monoxide concentration on the carbon dioxide gasification of a selected coal char

    NASA Astrophysics Data System (ADS)

    Tsai, Nancy Ko-Chieh

    2000-11-01

    This study focuses on the effect of high CO concentration on CO2 gasification rates of chars of Illinois #6 coal, a bituminous coal that is industrially important because of its relatively high reactivity and low pollutant emissions. A pressurized thermogravimetric analyzer (PTGA) is used to obtain char gasification mass loss and surface area measurements. The mass loss profiles of Illinois #6 chars were measured at temperatures of 1200 and 1273K and pressures of 1.4, 10, and 25 atm in CO2-CO and CO2-N2 mixtures. CO concentrations between 10%--90% at 1.4 atm and 10%--85% at 25 atm were used. The surface areas of the chars are determined from room-temperature (298K) CO2 adsorption on chars after successive stages of partial gasification. A variable partial pressure gas adsorption technique was developed to effectively utilize the PTGA for CO2 surface area measurements. Using experimental mass loss and surface area data combined with structural and kinetics modeling, an overall gasification curve description of kinetically-limited char-CO2 gasification reactivity is formulated for the life span of the char. The model consists of an intrinsic char reactivity expression with a conversion-dependent surface area modifier. First the surface area modifier is developed based on a random pore model and particle mode of burning relations. It is used with the unified gasification curve concept to interpret the isothermal gasification profiles and extrapolate the data to obtain the reactivity at the onset of char conversion. These isothermal initial char reactivities determined at selected gasification conditions are then used to calculate rate coefficients in the kinetics component of the model. The proposed reaction mechanism contains paths for both gas phase and adsorbed CO to interfere with the gasification of Illinois #6 chars by CO 2. The main effect of adsorbed CO in the range of experimental conditions used in this study is to occupy carbon sites that could otherwise be attacked by CO2. This behavior persists even at 1273 K. The impact of CO inhibition, both gas phase and adsorbed CO, was found to decrease with temperature and increase with pressure. This model also reproduces reasonably well the overall rate variations measured in non-isothermal nonisothermal gasification environments.

  5. IsoTex: Texaco`s olefin skeletal isomerization process

    SciTech Connect

    Sawicki, R.A.; Pellet, R.J.; Kuhlmann, E.J.; Huang, H.M.; O`Young, C.L.; Kessler, R.V.; Casey, D.G.

    1995-09-01

    Texaco has developed a new process (IsoTex) for the skeletal isomerization of n-olefins. The IsoTex process can convert normal butenes to isobutylene or normal pentenes to isoamylenes. The resulting product stream is an excellent feed for MTBE, ETBE or TAME units. The process has isomerized an untreated refinery C4 raffinate stream from an MTBE plant. A kinetic model was developed for the butene system. This model accurately predicted IsoTex performance in a one barrel per day skid unit at a Gulf Coast chemical plant. Process economics have been calculated for a once through 54,000 BPD C{sub 4} isomerization plant as well as a 10,000 BPD plant for recycle to an existing MTBE reactor. Economics have also been completed for a 6,800 BPD pentene once through isomerization unit.

  6. Assessment of underground coal gasification in bituminous coals: potential UCG products and markets. Final report, Phase I

    SciTech Connect

    1982-01-31

    The following conclusions were drawn from the study: (1) The US will continue to require new sources of energy fuels and substitutes for petrochemical feedstocks into the foreseeable future. Most of this requirement will be met using coal. However, the cost of mining, transporting, cleaning, and preparing coal, disposing of ash or slag and scrubbing stack gases continues to rise; particularly, in the Eastern US where the need is greatest. UCG avoids these pitfalls and, as such, should be considered a viable alternative to the mining of deeper coals. (2) Of the two possible product gases LBG and MBG, MBG is the most versatile. (3) The most logical use for UCG product in the Eastern US is to generate power on-site using a combined-cycle or co-generation system. Either low or medium Btu gas (LBG or MBG) can be used. (4) UCG should be an option whenever surface gasification is considered; particularly, in areas where deeper, higher sulfur coal is located. (5) There are environmental and social benefits to use of UCG over surface gasification in the Eastern US. (6) A site could be chosen almost anywhere in the Illinois and Ohio area where amenable UCG coal has been determined due to the existence of existing transportation or transmission systems. (7) The technology needs to be demonstrated and the potential economic viability determined at a site in the East-North-Central US which has commercial quantities of amenable bituminous coal before utilities will show significant interest.

  7. Effect of pretreatment and additives on boron release during pyrolysis and gasification of coal

    SciTech Connect

    Yuuki Mochizuki; Katsuyasu Sugawara; Yukio Enda

    2009-09-15

    Boron is one of the most toxic and highly volatile elements present in coal. As part of a series of studies carried out on coal cleaning to prevent environmental problems and to promote efficient coal utilization processes, the removal of boron by leaching with water and acetic acid has been investigated. The effects of the addition of ash components, that is, SiO{sub 2}, Al{sub 2}O{sub 3}, and CaO on the control of boron release during pyrolysis and gasification were investigated. Here, 20-70% of boron in coal was removed by leaching the coal with water and acetic acid. Boron leached by water and acetic acid was related to the volatiles released from coal in pyrolysis below 1173 K. The addition of ash components such as SiO{sub 2} and Al{sub 2}O{sub 3} was found to be effective in suppressing the release of boron during pyrolysis at temperatures below and above 1173 K, respectively. The addition of CaO to coal was effective in suppressing the release of boron during gasification at 1173 K. 26 refs., 7 figs., 3 tabs.

  8. New power generation technology based on gasification of low rank coal

    SciTech Connect

    Johnson, T.R.; Pleasance, G.E.

    1994-12-31

    Low rank coals form an important part of the fossil fuel resources of many economies, and they have been used successfully for power generation. Recently, their use has been questioned on economic and environmental grounds because the high moisture content of low rank coals results in large boiler sizes and low thermal efficiency. Research has been initiated by the State Electricity Commission of Victoria with the objectives of reducing the cost of electricity and CO{sub 2} emissions from brown coal power stations. This research has led to the development of a new process based on integrated drying and gasification of coal for use in a gas turbine combined cycle. Studies have been made on pressurized coal drying, coal gasification, hot gas filtration, and pressurized combustion. The results of those studies, along with economic evaluations, indicate that the technology is technically feasible and economically attractive when compared with alternative technologies for power generation. The technology has great potential for countries wanting to make use of low rank coal resources in a way that will meet emerging requirements for reducing environmental pollutants from power generation. The next stage of developing the technology is the construction and operation of a 10-MW scale facility in the Latrobe Valley. The design and construction work for this began in July 1994.

  9. Effect of steam partial pressure on gasification rate and gas composition of product gas from catalytic steam gasification of HyperCoal

    SciTech Connect

    Atul Sharma; Ikuo Saito; Toshimasa Takanohashi

    2009-09-15

    HyperCoal was produced from coal by a solvent extraction method. The effect of the partial pressure of steam on the gasification rate and gas composition at temperatures of 600, 650, 700, and 750{sup o}C was examined. The gasification rate decreased with decreasing steam partial pressure. The reaction order with respect to steam partial pressure was between 0.2 and 0.5. The activation energy for the K{sub 2}CO{sub 3}-catalyzed HyperCoal gasification was independent of the steam partial pressure and was about 108 kJ/mol. The gas composition changed with steam partial pressure and H{sub 2} and CO{sub 2} decreased and CO increased with decreasing steam partial pressure. By changing the partial pressure of the steam, the H{sub 2}/CO ratio of the synthesis gas can be controlled. 18 refs., 7 figs., 2 tabs.

  10. Coal gasification systems engineering and analysis. Appendix D: Cost and economic studies

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The detailed cost estimate documentation for the designs prepared in this study are presented. The include: (1) Koppers-Totzek, (2) Texaco (3) Babcock and Wilcox, (4) BGC-Lurgi, and (5) Lurgi. The alternate product cost estimates include: (1) Koppers-Totzek and Texaco single product facilities (methane, methanol, gasoline, hydrogen), (2) Kopers-Totzek SNG and MBG, (3) Kopers-Totzek and Texaco SNG and MBG, and (4) Lurgi-methane and Lurgi-methane and methanol.

  11. TVA coal-gasification commercial demonstration plant project. Volume 5. Plant based on Koppers-Totzek gasifier. Final report

    SciTech Connect

    Not Available

    1980-11-01

    This volume presents a technical description of a coal gasification plant, based on Koppers-Totzek gasifiers, producing a medium Btu fuel gas product. Foster Wheeler carried out a conceptual design and cost estimate of a nominal 20,000 TPSD plant based on TVA design criteria and information supplied by Krupp-Koppers concerning the Koppers-Totzek coal gasification process. Technical description of the design is given in this volume.

  12. Subcontracted R and D final report: analysis of samples obtained from GKT gasification test of Kentucky coal. Nonproprietary version

    SciTech Connect

    Raman, S.V.

    1983-09-01

    A laboratory test program was performed to obtain detailed compositional data on the Gesellshaft fuer Kohle-Technologie (GKT) gasifier feed and effluent streams. GKT performed pilot gasification tests with Kentucky No. 9 coal and collected various samples which were analyzed by GKT and the Radian Corporation, Austin, Texas. The coal chosen had good liquefaction characteristics and a high gasification reactivity. No organic priority pollutants or PAH compounds were detected in the wash water, and solid waste leachates were within RCRA metals limits.

  13. Biomass gasification chars for mercury capture from a simulated flue gas of coal combustion.

    PubMed

    Fuente-Cuesta, A; Diaz-Somoano, M; Lopez-Anton, M A; Cieplik, M; Fierro, J L G; Martnez-Tarazona, M R

    2012-05-15

    The combustion of coal can result in trace elements, such as mercury, being released from power stations with potentially harmful effects for both human health and the environment. Research is ongoing to develop cost-effective and efficient control technologies for mercury removal from coal-fired power plants, the largest source of anthropogenic mercury emissions. A number of activated carbon sorbents have been demonstrated to be effective for mercury retention in coal combustion power plants. However, more economic alternatives need to be developed. Raw biomass gasification chars could serve as low-cost sorbents for capturing mercury since they are sub-products generated during a thermal conversion process. The aim of this study was to evaluate different biomass gasification chars as mercury sorbents in a simulated coal combustion flue gas. The results were compared with those obtained using a commercial activated carbon. Chars from a mixture of paper and plastic waste showed the highest retention capacity. It was found that not only a high carbon content and a well developed microporosity but also a high chlorine content and a high aluminium content improved the mercury retention capacity of biomass gasification chars. No relationship could be inferred between the surface oxygen functional groups and mercury retention in the char samples evaluated. PMID:22325640

  14. Sulfur emission from Victorian brown coal under pyrolysis, oxy-fuel combustion and gasification conditions.

    PubMed

    Chen, Luguang; Bhattacharya, Sankar

    2013-02-01

    Sulfur emission from a Victorian brown coal was quantitatively determined through controlled experiments in a continuously fed drop-tube furnace under three different atmospheres: pyrolysis, oxy-fuel combustion, and carbon dioxide gasification conditions. The species measured were H(2)S, SO(2), COS, CS(2), and more importantly SO(3). The temperature (873-1273 K) and gas environment effects on the sulfur species emission were investigated. The effect of residence time on the emission of those species was also assessed under oxy-fuel condition. The emission of the sulfur species depended on the reaction environment. H(2)S, SO(2), and CS(2) are the major species during pyrolysis, oxy-fuel, and gasification. Up to 10% of coal sulfur was found to be converted to SO(3) under oxy-fuel combustion, whereas SO(3) was undetectable during pyrolysis and gasification. The trend of the experimental results was qualitatively matched by thermodynamic predictions. The residence time had little effect on the release of those species. The release of sulfur oxides, in particular both SO(2) and SO(3), is considerably high during oxy-fuel combustion even though the sulfur content in Morwell coal is only 0.80%. Therefore, for Morwell coal utilization during oxy-fuel combustion, additional sulfur removal, or polishing systems will be required in order to avoid corrosion in the boiler and in the CO(2) separation units of the CO(2) capture systems. PMID:23301852

  15. Theoretical and experimental studies of fixed-bed coal gasification reactors. Final report

    SciTech Connect

    Joseph, B.; Bhattacharya, A.; Salam, L.; Dudukovic, M.P.

    1983-09-01

    A laboratory fixed-bed gasification reactor was designed and built with the objective of collecting operational data for model validation and parameter estimation. The reactor consists of a 4 inch stainless steel tube filled with coal or char. Air and steam is fed at one end of the reactor and the dynamic progress of gasification in the coal or char bed is observed through thermocouples mounted at various radial and axial locations. Product gas compositions are also monitored as a function of time. Results of gasification runs using Wyoming coal are included in this report. In parallel with the experimental study, a two-dimensional model of moving bed gasifiers was developed, coded into a computer program and tested. This model was used to study the laboratory gasifier by setting the coal feed rate equal to zero. The model is based on prior work on steady state and dynamic modeling done at Washington University and published elsewhere in the literature. Comparisons are made between model predictions and experimental results. These are also included in this report. 23 references, 18 figures, 6 tables.

  16. Characterization of Filter Elements for Service in a Coal Gasification Environment

    SciTech Connect

    Spain, J.D.

    2002-09-19

    The Power Systems Development Facility (PSDF) is a joint Department of Energy/Industry sponsored engineering-scale facility for testing advanced coal-based power generation technologies. High temperature, high pressure gas cleaning is critical to many of these advanced technologies. Barrier filter elements that can operate continuously for nearly 9000 hours are required for a successful gas cleaning system for use in commercial power generation. Since late 1999, the Kellogg Brown & Root Transport reactor at the PSDF has been operated in gasification mode. This paper describes the test results for filter elements operating in the Siemens-Westinghouse particle collection device (PCD) with the Transport reactor in gasification mode. Operating conditions in the PCD have varied during gasification operation as described elsewhere in these proceedings (Martin et al, 2002).

  17. Leaching studies of coal gasification solid waste to meet RCRA requirements for land disposal

    SciTech Connect

    Tamura, T.; Boegly, W.J. Jr.

    1980-01-01

    The purpose of this paper is to describe the research currently underway at ORNL related to the land disposal of coal gasification ash. Included are data on the chemical composition and properties of ash from five of six proposed gasification/liquefaction demonstration plants and of several selected soils. Batch leaching results are presented which determine compliance with RCRA, along with other suggested batch leaching procedures. Leaching studies with ash/soil columns are also presented. The ultimate goal of this study is to provide design information and procedures to insure that solid wastes from gasification plants will comply with RCRA regardless of whether the waste is classified as hazardous or non-hazardous.

  18. Geology of the Hanna Formation, Hanna Underground Coal Gasification Site, Hanna, Wyoming

    SciTech Connect

    Oliver, R.L.; Youngberg, A.D.

    1984-01-01

    The Hanna Underground Coal Gasification (UCG) study area consists of the SW1/4 of Section 29 and the E1/2SE1/4 of Section 30 in Township 22 North, Range 81 West, Wyoming. Regionally, this is located in the coal-bearing Hanna Syncline of the Hanna Basin in southeast Wyoming. The structure of the site is characterized by beds dipping gently to the northeast. An east-west fault graben complex interrupts this basic trend in the center of the area. The target coal bed of the UCG experiments was the Hanna No. 1 coal in the Hanna Formation. Sedimentary rocks comprising the Hanna Formation consist of a sequence of nonmarine shales, sandstones, coals and conglomerates. The overburden of the Hanna No. 1 coal bed at the Hanna UCG site was divided into four broad local stratigraphic units. Analytical studies were made on overburden and coal samples taken from cores to determine their mineralogical composition. Textural and mineralogical characteristics of sandstones from local stratigraphic units A, B, and C were analyzed and compared. Petrographic analyses were done on the coal including oxides, forms of sulfur, pyrite types, maceral composition, and coal rank. Semi-quantitative spectrographic and analytic geochemical analyses were done on the overburden and coal and relative element concentrations were compared. Trends within each stratigraphic unit were also presented and related to depositional environments. The spectrographic analysis was also done by lithotype. 34 references, 60 figures, 18 tables.

  19. Encoal mild coal gasification project: Encoal project final report, July 1, 1997--July 31, 1997

    SciTech Connect

    1997-07-01

    This document is the summative report on the ENCOAL Mild Coal Gasification Project. It covers the time period from September 17, 1990, the approval date of the Cooperative Agreement between ENCOAL and the US Department of Energy (DOE), to July 17, 1997, the formal end of DOE participation in the Project. The Cooperative Agreement was the result of an application by ENCOAL to the DOE soliciting joint funding under Round III of the Clean Coal Technology Program. By June 1992, the ENCOAL Plant had been built, commissioned and started up, and in October 1994, ENCOAL was granted a two-year extension, carrying the project through to September 17, 1996. No-cost extensions have moved the Cooperative Agreement end date to July 17, 1997 to allow for completion of final reporting requirements. At its inception, ENCOAL was a subsidiary of Shell Mining Company. In November 1992, Shell Mining Company changed ownership, becoming a subsidiary of Zeigler Coal Holding Company (Zeigler) of Fairview Heights, Illinois. Renamed successively as SMC Mining Company and then Bluegrass Coal Development Company, it remained the parent entity for ENCOAL, which has operated a 1,000-ton/day mild coal gasification demonstration plant near Gillette, Wyoming for nearly 5 years. ENCOAL operates at the Buckskin Mine owned by Triton Coal Company (Triton), another Zeigler subsidiary.

  20. Improving process performances in coal gasification for power and synfuel production

    SciTech Connect

    M. Sudiro; A. Bertucco; F. Ruggeri; M. Fontana

    2008-11-15

    This paper is aimed at developing process alternatives of conventional coal gasification. A number of possibilities are presented, simulated, and discussed in order to improve the process performances, to avoid the use of pure oxygen, and to reduce the overall CO{sub 2} emissions. The different process configurations considered include both power production, by means of an integrated gasification combined cycle (IGCC) plant, and synfuel production, by means of Fischer-Tropsch (FT) synthesis. The basic idea is to thermally couple a gasifier, fed with coal and steam, and a combustor where coal is burnt with air, thus overcoming the need of expensive pure oxygen as a feedstock. As a result, no or little nitrogen is present in the syngas produced by the gasifier; the required heat is transferred by using an inert solid as the carrier, which is circulated between the two modules. First, a thermodynamic study of the dual-bed gasification is carried out. Then a dual-bed gasification process is simulated by Aspen Plus, and the efficiency and overall CO{sub 2} emissions of the process are calculated and compared with a conventional gasification with oxygen. Eventually, the scheme with two reactors (gasifier-combustor) is coupled with an IGCC process. The simulation of this plant is compared with that of a conventional IGCC, where the gasifier is fed by high purity oxygen. According to the newly proposed configuration, the global plant efficiency increases by 27.9% and the CO{sub 2} emissions decrease by 21.8%, with respect to the performances of a conventional IGCC process. 29 refs., 7 figs., 5 tabs.

  1. Rapid Qualitative Risk Assessment for Contaminant Leakage From Coal Seams During Underground Coal Gasification and CO2 Injection

    SciTech Connect

    Friedmann, S J

    2004-07-02

    One of the major risks associated with underground coal gasification is contamination of local aquifers with a variety of toxic compounds. It is likely that the rate, volume, extent, and concentrations of contaminant plumes will depend on the local permeability field near the point of gasification. This field depends heavily on the geological history of stratigraphic deposition and the specifics of stratigraphic succession. Some coals are thick and isolated, whereas others are thinner and more regionally expressed. Some coals are overlain by impermeable units, such as marine or lacustrine shales, whereas others are overlain by permeable zones associated with deltaic or fluvial successions. Rapid stratigraphic characterization of the succession provides first order information as to the general risk of contaminant escape, which provides a means of ranking coal contaminant risks by their depositional context. This risk categorization could also be used for ranking the relative risk of CO{sub 2} escape from injected coal seams. Further work is needed to verify accuracy and provide some quantification of risks.

  2. Taguchi approach for co-gasification optimization of torrefied biomass and coal.

    PubMed

    Chen, Wei-Hsin; Chen, Chih-Jung; Hung, Chen-I

    2013-09-01

    This study employs the Taguchi method to approach the optimum co-gasification operation of torrefied biomass (eucalyptus) and coal in an entrained flow gasifier. The cold gas efficiency is adopted as the performance index of co-gasification. The influences of six parameters, namely, the biomass blending ratio, oxygen-to-fuel mass ratio (O/F ratio), biomass torrefaction temperature, gasification pressure, steam-to-fuel mass ratio (S/F ratio), and inlet temperature of the carrier gas, on the performance of co-gasification are considered. The analysis of the signal-to-noise ratio suggests that the O/F ratio is the most important factor in determining the performance and the appropriate O/F ratio is 0.7. The performance is also significantly affected by biomass along with torrefaction, where a torrefaction temperature of 300C is sufficient to upgrade eucalyptus. According to the recommended operating conditions, the values of cold gas efficiency and carbon conversion at the optimum co-gasification are 80.99% and 94.51%, respectively. PMID:23907063

  3. Novel approach to coal gasification using chemically incorporated catalysts (Phase II). Final report, May 1978-June 1981

    SciTech Connect

    Feldmann, H.F.; Conkle, H.N.; Appelbaum, H.R.; Chauhan, S.P.

    1981-01-01

    Since 1974, Battelle has been developing a catalytic treatment process that would allow more economic, efficient and reliable utilization of the vast deposits of eastern coals in gasification systems. In order to keep the process simple and economic, a disposable catalyst lime (CaO), was employed. It was found that the effectiveness of low concentrations of CaO was greatly increased by thorough incorporation into the coal. As a result of these efforts, a catalytic treatment system has been developed that promises to allow simplifications and improvements in existing commercial gasification processes as well as advanced gasification systems. One gasification system that appears exceptionally attractive utilizing the treatment system is direct fluid-bed hydrogasification or hydropyrolysis. A simple pressurized fluid-bed steam/oxygen gasification system is also an attractive option which could be commercialized quickly. Data generated under this program demonstrated the technical and economic advantages of these approaches.

  4. Economics of synfuel and gasification systems

    SciTech Connect

    Hahn, O.J.

    1981-01-01

    The performance characteristics of several gasification systems are discussed. Cost estimates of various synthetic fuels are presented. The lowest cost synthetic fuel is significantly above the current natural gas price of about $2.75/MMBtu and about equivalent to present oil prices at the plant gate. Gas prices for the Welman-Galusha gasifier would have to be increased significantly if the plant ran on two shifts only or if the gasifiers were not fully loaded. For industrial application the lowest cost fuel is probably the direct use of low sulfur coal with some post combustion pollution control. This is followed by the atmospheric fluidized bed combustor. Coal/oil mixtures and solvent refined coal liquids (SRC I or SRC II) are the next options. High Btu gas from a large coal gasification plant will be more competitive for industrial use. Large industrial uses in the range of 1000 tons of coal a day may find reduced costs with an entrained coal conversion unit such as a Texaco or the Saarberg-Otto Gasifiers. However, before 1985 when the gas price decontrol has been felt, it is unlikely that low Btu gas, medium Btu gas and methanol will be an economical choice for industrial users.

  5. DESIGN, FABRICATION, ASSEMBLY AND BENCH TESTING OF A TEXACO INFRARED RATIO PYROMETER SYSTEM FOR THE MEASUREMENT OF REACTION CHAMBER TEMPERATURE

    SciTech Connect

    Tom Leininger

    2001-03-31

    Reliable measurement of gasifier reaction chamber temperature is important for the proper operation of slagging, entrained-flow gasification processes. Historically, thermocouples have been used as the main measurement technique, with the temperature inferred from syngas methane concentration being used as a backup measurement. While these have been sufficient for plant operation in many cases, both techniques suffer from limitations. The response time of methane measurements is too slow to detect rapid upset conditions, and thermocouples are subject to long-term drift, as well as slag attack, which eventually leads to failure of the thermocouple. Texaco's Montebello Technology Center (MTC) has developed an infrared ratio pyrometer system for measuring gasifier reaction chamber temperature. This system has a faster response time than both methane and thermocouples, and has been demonstrated to provide reliable temperature measurements for longer periods of time when compared to thermocouples installed in the same MTC gasifier. In addition, the system can be applied to commercial gasifiers without any significant scale-up issues. The major equipment items, the purge system, and the safety shutdown system in a commercial plant are essentially identical to the prototypes at MTC. The desired result of this DOE program is ''a bench-scale prototype, either assembled or with critical components (laboratory) tested in a convincing manner.'' The prototype of the pyrometer system (including gasifier optical access port) that was designed, assembled and tested for this program, has had previous prototypes that have been built and successfully tested under actual coal and coke gasification conditions in three pilot units at MTC. It was the intent of the work performed under the auspices of this program to review and update the existing design, and to fabricate and bench test an updated system that can be field tested in one or more commercial gasifiers during a follow on phase of this program. For all intents and purposes, the development, bench testing and pilot unit testing of this temperature measurement system has already been done, and was mostly a matter of getting the hardware ready for a commercial field test. The benefits of field-testing are (1) Texaco will gain long-term commercial operating experience and (2) commercial gasifier operators will gain confidence that this system can perform reliably under true commercial plant conditions. This work was performed by Texaco at its Montebello Technology Center in South El Monte, California.

  6. Effects of selected inorganic coal-gasification constituents on aquatic life: an annotated bibliography

    SciTech Connect

    Koch, L.M.

    1983-03-01

    This review is concentrated on primary inorganic pollutants of concern which result in the aqueous discharges of high-pressure coal-gasification technologies. These pollutants include ammonia, cyanide (thiocyanates), sulfide, and boron. Ammonia toxicity was not reviewed since effective waste treatment technologies and discharge guidelines are available. The open literature concerning the effects of cyanide (thiocyanates), boron, and sulfide on aquatic life was reviewed using computer search techniques. It was concluded that there is a void in the literature concerning the toxicity of these parameters in high-pressure, coal-gasification wastewater matrices. The information abstracted is mainly concerned with laboratory studies with individual constituents; however, some data provide insight to the effects of physical parameters such as temperature and physical stress.

  7. Effects of selected inorganic coal-gasification constituents on aquatic life: an annotated bibliography

    SciTech Connect

    Koch, L.M.; Young, R.C.

    1983-03-01

    This review is concentrated on primary inorganic pollutants of concern which result in the aqueous discharges of high-pressure coal-gasification technologies. These pollutants include ammonia, cyanide (thiocyanates), sulfide, and boron. Ammonia toxicity was not reviewed since effective waste treatment technologies and discharge guidelines are available. The open literature concerning the effects of cyanide (thiocyanates), boron, and sulfide on aquatic life was reviewed using computer search techniques to obtain information from the Department of Energy RECON data base, the BIOSIS biological file in ORBIT data base, chemical abstracts, and the National Technical Information Service. It was concluded that there is a void in the literature concerning the toxicity of these parameters in high-pressure, coal-gasification wastewater matrices. The information abstracted is mainly concerned with laboratory studies with individual constitutents; however, some data provide insight to the effects of physical parameters such as temperature and physical stress.

  8. Effect of powdered activated carbon technology on short-cut nitrogen removal for coal gasification wastewater.

    PubMed

    Zhao, Qian; Han, Hongjun; Xu, Chunyan; Zhuang, Haifeng; Fang, Fang; Zhang, Linghan

    2013-08-01

    A combined process consisting of a powdered activated carbon technology (PACT) and short-cut biological nitrogen removal reactor (SBNR) was developed to enhance the removal efficiency of the total nitrogen (TN) from the effluent of an upflow anaerobic sludge bed (UASB) reactor, which was used to treat coal gasification wastewater (CGW). The SBNR performance was improved with the increasing of COD and TP removal efficiency via PACT. The average removal efficiencies of COD and TP in PACT were respectively 85.80% and 90.30%. Meanwhile, the NH3-N to NO2-N conversion rate was achieved 86.89% in SBNR and the total nitrogen (TN) removal efficiency was 75.54%. In contrast, the AOB in SBNR was significantly inhibited without PACT or with poor performance of PACT in advance, which rendered the removal of TN. Furthermore, PAC was demonstrated to remove some refractory compounds, which therefore improved the biodegradability of the coal gasification wastewater. PMID:23735800

  9. The role of catalyst precursor anions in coal gasification

    SciTech Connect

    Abotsi, G.M.K.

    1992-08-28

    The aims of the proposed project are to enrich our understanding of the roles of various aqueous soluble catalyst precursor anions on the surface electrical properties of coal and to ascertain the influence of the surface charge on the adsorption, dispersion, and activities of calcium and potassium. These goals will be achieved by impregnating a North Dakota lignite (PSOC 1482) and its demineralized derivative with calcium or potassium catalyst precursors containing acetate (CH{sub 3}COO{sup {minus}}), chloride (Cl{sup {minus}}), nitrate (NO{sub 3}{sup {minus}}), sulfate (SO{sub 4}{sup 2{minus}}), and carbonate (CO{sub 3}{sup 2{minus}}) anions. Catalyst loading will be conducted under well-controlled conditions of solution pH and ionic strength. In the last quarter, the surface charge properties of the coal was determined as a function of acetate (CH{sub 3}COO{sup {minus}}), chloride (Cl{sup {minus}}), nitrate (NO{sup 3}{sup {minus}}), carbonate (CO{sub 3}{sup 2{minus}}) or sulfate (SO{sub 4}{sup 2{minus}})concentration using the respective potassium salts of these anions. In general, low anion concentrations (10{sup {minus}3} or 10{sup {minus}2} mol/L) had little effect on the zeta potentials of the coals. However, the surface charge densities of the coal become less negative at 10-1 mol/L of the nitrate, carbonate or sulfate anions. These trends suggest that the surface charge density of the coal is controlled by the adsorption of potassium ions (K{sup +}) onto the coal particles. The net negative charge on the coal panicles creates a repulsive force between the anions and the coal surface and prevents the anions from exerting any significant effect on the coal's electrokinetic properties.

  10. Development of biological coal gasification (MicGAS) process

    SciTech Connect

    Walia, D.S.; Srivastava, K.C.; Barik, S.

    1992-01-01

    Biomethanation of coal is a phenomenon carried out in concert by a mixed population (consortium) of at least three different groups of anaerobic bacteria and can be considered analogous to that of anaerobic digestion of municipal waste. The exception, however, is that unlike municipal waste; coal is a much complex and difficult substrate to degrade. This project was focused on studying the types of microorganisms involved in coal degradation, rates of methane production, developing a cost-effective synthetic culture medium for these microbial consortia and determining the rate of methane production in bench scale bioreactors.

  11. Development of biological coal gasification (MicGAS) process

    SciTech Connect

    Walia, D.S.; Srivastava, K.C.; Barik, S.

    1992-11-01

    Biomethanation of coal is a phenomenon carried out in concert by a mixed population (consortium) of at least three different groups of anaerobic bacteria and can be considered analogous to that of anaerobic digestion of municipal waste. The exception, however, is that unlike municipal waste; coal is a much complex and difficult substrate to degrade. This project was focused on studying the types of microorganisms involved in coal degradation, rates of methane production, developing a cost-effective synthetic culture medium for these microbial consortia and determining the rate of methane production in bench scale bioreactors.

  12. Development of biological coal gasification (MicGAS process); 14th Quarterly report

    SciTech Connect

    1993-01-28

    Reported here is the progress on the Development of Biological Coal Gasification for DOE contract No. DE-AC21-90MC27226 MOD A006. Task 1, NEPA Compliance and Updated Test Plan has been completed. Progress toward Task 2, Enhanced Methane Production, is reported in the areas of bacterial strain improvement, addition of co-substrates, and low cost nutrient amendment. Conclusions reached as a result of this work are presented. Plans for future work are briefly outlined.

  13. In situ formation of coal gasification catalysts from low cost alkali metal salts

    DOEpatents

    Wood, Bernard J. (Santa Clara, CA); Brittain, Robert D. (Cupertino, CA); Sancier, Kenneth M. (Menlo Park, CA)

    1985-01-01

    A carbonaceous material, such as crushed coal, is admixed or impregnated with an inexpensive alkali metal compound, such as sodium chloride, and then pretreated with a stream containing steam at a temperature of 350.degree. to 650.degree. C. to enhance the catalytic activity of the mixture in a subsequent gasification of the mixture. The treatment may result in the transformation of the alkali metal compound into another, more catalytically active, form.

  14. Coal gasification systems engineering and analysis. Appendix H: Work breakdown structure

    NASA Technical Reports Server (NTRS)

    1980-01-01

    A work breakdown structure (WBS) is presented which encompasses the multiple facets (hardware, software, services, and other tasks) of the coal gasification program. The WBS is shown to provide the basis for the following: management and control; cost estimating; budgeting and reporting; scheduling activities; organizational structuring; specification tree generation; weight allocation and control; procurement and contracting activities; and serves as a tool for program evaluation.

  15. The effect of Jatropha torrified biomass and coal preparation on steam co-gasification in a fixed bed reactor

    NASA Astrophysics Data System (ADS)

    Aloqaili, Mashal Mohammed

    Coal fired power stations produce vast amounts of harmful products that may affect our health and environment. Co-gasification of coal and biomass could be a solution to this issue as an emerging technology. Biomass may reduce emissions significantly and it may contribute to reducing capital operational cost while providing high gas yields. This research tests the co-gasification of coal and biomass blended chars. Coal and biomass were both prepared. Coal Illinois No #6 was prepared as coal semi-char and coal-char while Jatropha biomass was torrefied at six different temperatures ranging from [200-300] ºC. The co-gasification experiments was conducted in a fixed-bed reactor. A gasification temperature was 900 ºC and a constant flow rate of 100 mL/min. Carbon conversion, maximum char reactivity, products yield and amount of hydrogen produced were evaluated and studied based on data obtained from the G.C. Additionally, weight of bed material and ash leftover weight from gasification process were significantly contributed in calculating the carbon conversion percentages.

  16. A NOVEL CONCEPT FOR PREFERENTIAL PRODUCTION OF METHANE RICH SYNGAS FROM COAL GASIFICATION

    SciTech Connect

    Majed, Toqan; Prabhat, Naredi

    2011-11-04

    The overall objective of this multi-phase SBIR project is to develop a coal gasifier concept that yields higher methane (CH4) concentration in the syngas without compromising on the heating value of the syngas. Higher concentration of CH4 in syngas is desirable because it has higher calorific value (per unit mass) than any other hydrocarbon. In addition, utilization of the CH4 rich syngas in fuel cells facilitates better control of fuel cell stack temperature which improves power generation efficiency. However, existing commercial gasifiers predominantly produce CO and H2 rich syngas that contains minimal amount of CH4. In order to obtain high heating value syngas with preferential production of CH4, this proposal proposes to gasify coal in combination with a renewable, liquid, waste feedstock in a novel gasification process design. The proposed liquid feedstock is rich in oxygen which reduces amount of oxygen needed to carryout the gasification process and thus the cost. In addition, CPS conducted a 1-D kinetic and equilibrium calculation which showed that the renewable feedstock reduces tar formation, and helps in achieving higher heating value and CH4 in the syngas. In recent proof-of-concept experiments, we have determined that methanol (CH3OH) addition during steam gasification or coal pyrolysis enhances methane formation. We hypothesize that the tars released during coal devolatilization react with the methanol generated radicals to form low molecular weight hydrocarbons, primarily CH4 has been proved correct. It also appears that because the ratio of methanol to coal and steam to coal ratio was too high during the batch reactor experiments, significant fraction of tar was also converted to CO. Therefore, in order to achieve higher methane in a cost effective manner, experiments need to be done in a continuous flow reactor at isothermal temperatures where the ratio of the additive and steam needs to be carefully controlled.

  17. Wiang Haeng coal-water fuel preparation and gasification, Thailand - task 39

    SciTech Connect

    Anderson, C.M.; Musich, M.A.; Young, B.C.

    1996-07-01

    In response to an inquiry by the Department of Mineral Resources (DMR) in Thailand, the Energy & Environmental Research Center (EERC) prepared a four-task program to assess the responsiveness of Wiang Haeng coal to the temperature and pressure conditions of hot-water drying (HWD). The results indicate that HWD made several improvements in the coal, notably increases (HWD). The results indicate that HWD made several improvements in the coal, notably increases in heating value and carbon content and reductions in equilibrium moisture and oxygen content. The equilibrium moisture content decreased from 37.4 wt% for the raw coal to about 20 wt% for the HWD coals. The energy density for a pumpable coal-water fuel indicates an increase from 4450 to 6650 Btu/lb by hydrothermal treatment. Raw and HWD coal were then gasified at various mild gasification conditions of 700{degrees}C and 30 psig. The tests indicated that the coal is probably similar to other low-rank coals, will produce high levels of hydrogen, and be fairly reactive.

  18. Variation of carbon crystalline structures and CO{sub 2} gasification reactivity of Shenfu coal chars at elevated temperatures

    SciTech Connect

    Shiyong Wu; Jing Gu; Xiao Zhang; Youqing Wu; Jinsheng Gao

    2008-01-15

    When the carbon crystalline structures of Shenfu coal chars were analyzed by XRD, they could be divided into two components with a relatively poor crystalline structure component (P component) and a relatively good crystalline structure component (G component). During the elevated temperature pyrolysis, a more prolonged thermal history and a higher pyrolysis temperature resulted in a larger fraction of the G component and the P component, respectively, and the graphitization of Shenfu coal chars was not quite easy. During the gasification, the consumption of the P component was larger than that of the G component. Besides, the CO{sub 2} gasification reactivity of Shenfu coal chars was also investigated by an isothermal thermogravimetric analysis at the ambient pressure and gasification temperatures of 950-1400{sup o}C. The pyrolysis heating rate had a significant effect on the reactivity of resulting chars, which was that the gasification activity of rapid pyrolysis chars was higher or several times higher than that of slow pyrolysis chars. As the gasification temperature was elevated, the reactivity of coal chars increased, while the increasing extent of the reactivity of coal chars was smaller and smaller above the ash fusion temperature and even almost unchanged in the higher temperature range. The rate-controlling step of the gasification reaction changed gradually from the chemical reaction in the low temperature range (950-1150{sup o}C) to the gas diffusion in high temperature range (1150-1400{sup o}C). 32 refs., 11 figs., 7 tabs.

  19. Subtask 3.16 - Low-Cost Coal-Water Fuel for Entrained-Flow Gasification

    SciTech Connect

    Anderson, C.M.

    1997-10-01

    The specific objective of this research project is to assess the potential process efficiency and pollution control benefits that may occur by applying the hydrothermal, or hot water-drying, process to low-rank coals as related to entrained-flow gasification systems. Project emphasis is on identifying more efficient coal dewatering and CWF formulation methods prior to gasification. A favorable estimate of incremental cost for integrated hydrothermal drying depends, in part, on increasing the particle size of the feed coal from minus 100 to minus 28 mesh for the purpose of simplifying the slurry concentration process. Two options will be reviewed for dewatering or concentrating the processed slurry: (1) repressurization and then concentration with sieve bends or (2) partial dewatering at system pressure with hydroclones. Both have their own merits, sieve bends being a low-cost alternative, while hydroclone application would not require additional pumping sections prior to gasification. Various CWF samples with different particle-size distributions and solids concentrations will be sent to equipment vendors for application review. Also, EERC cost models will be used to calculate the integral cost of adding the partial dewatering to the hydrothermal technology for a commercial-size facility.

  20. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    NASA Astrophysics Data System (ADS)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  1. Nitrogen mineralization from sludge in an alkaline, saline coal gasification ash environment.

    PubMed

    Mbakwe, Ikenna; De Jager, Pieter C; Annandale, John G; Matema, Taurai

    2013-01-01

    Rehabilitating coal gasification ash dumps by amendment with waste-activated sludge has been shown to improve the physical and chemical properties of ash and to facilitate the establishment of vegetation. However, mineralization of organic N from sludge in such an alkaline and saline medium and the effect that ash weathering has on the process are poorly understood and need to be ascertained to make decisions regarding the suitability of this rehabilitation option. This study investigated the rate and pattern of N mineralization from sludge in a coal gasification ash medium to determine the prevalent inorganic N form in the system and assess the effect of ash weathering on N mineralization. An incubation experiment was performed in which fresh ash, weathered ash, and soil were amended with the equivalent of 90 Mg ha sludge, and N mineralization was evaluated over 63 d. More N (24%) was mineralized in fresh ash than in weathered ash and soil, both of which mineralized 15% of the initial organic N in sludge. More nitrification occurred in soil, and most of the N mineralized in ash was in the form of ammonium, indicating an inhibition of nitrifying organisms in the ash medium and suggesting that, at least initially, plants used for rehabilitation of coal gasification ash dumps will take up N mostly as ammonium. PMID:23673951

  2. Development of biological coal gasification (MicGAS process)

    SciTech Connect

    Not Available

    1992-10-30

    Laboratory scale studies examining biogasification of Texas lignite at various coal solids loadings have been completed. Bench scale bioreactors are currently being used to scale up the biogasification process to higher coal solids loadings (5% and 10%) Specific observations reported this quarter are that methane production was not curtailed when B-vitamin solution was not added to the biogasification medium and that aeration of Mic-1 did not sufficiently oxidize the medium to eliminate strict anaerobic bacteria including methanogens.

  3. Development of biological coal gasification (MicGAS Process)

    SciTech Connect

    Not Available

    1992-07-28

    This report describes progress on three fronts of the project. First in studies to elucidate optimal growing conditions for the consortia of coal degraders employed indicates that best growth occurs with 0. 2% w/v Shefton T. Secondly in comparing the biodegradative properties of the coal degraders, isolates identified as Mic-1 and Mic-4 were the best performers. And lastly bioreactors studies in batch mode are related.

  4. Advances in the development of wire mesh reactor for coal gasification studies - article no. 084102

    SciTech Connect

    Zeng, C.; Chen, L.; Liu, G.; Li, W.H.; Huang, B.M.; Zhu, H.D.; Zhang, B.; Zamansky, V.

    2008-08-15

    In an effort to further understand the coal gasification behavior in entrained-flow gasifiers, a high pressure and high temperature wire mesh reactor with new features was recently built. An advanced LABVIEW-based temperature measurement and control system were adapted. Molybdenum wire mesh with aperture smaller than 70 {mu} m and type D thermocouple were used to enable high carbon conversion ({gt}90%) at temperatures {gt}1000 {sup o}C. Gaseous species from wire mesh reactor were quantified using a high sensitivity gas chromatography. The material balance of coal pyrolysis in wire mesh reactor was demonstrated for the first time by improving the volatile's quantification techniques.

  5. Groups win pollution suit against Texaco

    SciTech Connect

    Stern, P. )

    1992-12-01

    The Natural Resources Defense Council (NRDC) and the Delaware Audubon Society have won a ruling in federal court against Texaco Refining and Marketing, Inc. for continuous pollution of the Delaware River. Texaco was found to have committed hundreds of violations under the Clean Water Act during a 9 year period from 1983 to 1991, and was ordered to pay a $1.68 million penalty. Texaco must also improve its water pollution investigation practices which were deemed inconsistent and less than thorough, relying on supposition rather than thorough investigation. A court order enjoining Texaco from further violations was deemed necessary to vindicate the public interest. Illegal discharges included chlorine, ammonia, and oil and grease, with some violations exceeding legal limits by as much as 2000%.

  6. Fixed-bed gasification research using US coals. Volume 1. Program and facility description

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Poole, A.R.; Pui, D.; Liu, B.; Kittleson, D.

    1984-10-01

    The United States Department of Interior, Bureau of Mines, Twin Cities Research Center, Minneapolis, Minnesota is the site of a 6.5 foot diameter Wellman-Galusha gasifier, installed in 1977-1978. This gasifier, combustor/incinerator, and flue gas scrubber system in the past had been operated jointly by Bureau of Mines personnel, personnel from member companies of the Mining and Industrial Fuel Gas Group, and United States Department of Energy personnel-consultants. Numerous tests using a variety of coals have to date been performed. In May of 1982, Black, Sivalls and Bryson, Incorporated (BS and B) was awarded the contract to plan, execute, and report gasification test performance data from this small industrial fixed-bed gasification test facility. BS and B is responsible for program administration, test planning, test execution, and all documentation of program activities and test reports. The University of Minnesota, Particle Technology Laboratory (UMPTL) is subcontractor to BS and B to monitor process parameters, and provide analysis for material inputs and outputs. This report is the initial volume in a series of reports describing the fixed-bed gasification of US coals at the Bureau of Mines, Twin Cities Research Center. A history of the program is given in Section 1 and a thorough description of the facility in Section 2. The operation of the facility is described in Section 3. Monitoring systems and procedures are described in Sections 4 and 5. Data reduction tools are outlined in Section 6. There is no executive summary or conclusions as this volume serves only to describe the research program. Subsequent volumes will detail each gasification test and other pertinent results of the gasification program. 32 references, 23 figures, 15 tables.

  7. Gasification Studies Task 4 Topical Report, Utah Clean Coal Program

    SciTech Connect

    Whitty, Kevin; Fletcher, Thomas; Pugmire, Ronald; Smith, Philip; Sutherland, James; Thornock, Jeremy; Hunsacker, Isaac; Li, Suhui; Kelly, Kerry; Puntai, Naveen; Reid, Charles; Schurtz, Randy

    2011-10-01

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical (Subtask 4.4) and physical (Subtask 4.5) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation.

  8. Storing syngas lowers the carbon price for profitable coal gasification.

    PubMed

    Newcomer, Adam; Apt, Jay

    2007-12-01

    Integrated gasification combined cycle (IGCC) electric power generation systems with carbon capture and sequestration have desirable environmental qualities but are not profitable when the carbon dioxide price is less than approximately $50 per metric ton. We examine whether an IGCC facility that operates its gasifier continuously butstores the syngas and produces electricity only when daily prices are high may be profitable at significantly lower CO2 prices. Using a probabilistic analysis, we have calculated the plant-level return on investment (ROI) and the value of syngas storage for IGCC facilities located in the U.S. Midwest using a range of storage configurations. Adding a second turbine to use the stored syngas to generate electricity at peak hours and implementing 12 h of above-ground high-pressure syngas storage significantly increases the ROI and net present value. Storage lowers the carbon price at which IGCC enters the U.S. generation mix by approximately 25%. PMID:18186325

  9. Coal gasification power generation, and product market study. Topical report, March 1, 1995--March 31, 1996

    SciTech Connect

    Sheesley, D.; King, S.B.

    1998-12-31

    This Western Research Institute (WRI) project was part of a WRI Energy Resource Utilization Program to stimulate pilot-scale improved technologies projects to add value to coal resources in the Rocky Mountain region. The intent of this program is to assess the application potential of emerging technologies to western resources. The focus of this project is on a coal resource near the Wyoming/Colorado border, in Colorado. Energy Fuels Corporation/Kerr Coal Company operates a coal mine in Jackson County, Colorado. The coal produces 10,500 Btu/lb and has very low sulfur and ash contents. Kerr Coal Company is seeking advanced technology for alternate uses for this coal. This project was to have included a significant cost-share from the Kerr Coal Company ownership for a market survey of potential products and technical alternatives to be studied in the Rocky Mountain Region. The Energy Fuels Corporation/Kerr Coal Company and WRI originally proposed this work on a cost reimbursable basis. The total cost of the project was priced at $117,035. The Kerr Coal Company had scheduled at least $60,000.00 to be spent on market research for the project that never developed because of product market changes for the company. WRI and Kerr explored potential markets and new technologies for this resource. The first phase of this project as a preliminary study had studied fuel and nonfuel technical alternatives. Through related projects conducted at WRI, resource utilization was studied to find high-value materials that can be targeted for fuel and nonfuel use and eventually include other low-sulfur coals in the Rocky Mountain region. The six-month project work was spread over about a three-year period to observe, measure, and confirm over time-any trends in technology development that would lead to economic benefits in northern Colorado and southern Wyoming from coal gasification and power generation.

  10. Effect of inherent moisture in Collie coal during pyrolysis due to in-situ steam gasification

    SciTech Connect

    Kongvui Yip; Hongwei Wu; Dong-ke Zhang

    2007-09-15

    The influences of inherent moisture in Collie coal during pyrolysis has been studied using a series of Collie coal samples. The results demonstrated that inherent moisture in Collie coal had a significant influence on the char yield and reactivity, depending on the pyrolysis conditions. Under slow-heating conditions in the fixed-bed reactor, moisture was swept out of the reactor during the long heating process, leading to little influence on char yield and reactivity. However, under fast-heating conditions with continuous coal feeding in the drop-tube/fixed-bed or fluidized-bed reactor, significant interactions between steam produced in situ (from the coal inherent moisture) and the reacting coal/char occurred. The steam gasified the coal/char significantly at temperatures {gt} 800{sup o}C, leading to much lower char yields. Inorganic species in the coal/char also appeared to play an important role in such in-situ steam gasification. In the drop-tube reactor, where the interaction time was much shorter, a noticeable effect on the char yield was only observed at temperature {gt} 1000{sup o}C. Char reactivity data indicated that the steam-char interactions also led to considerable deactivation of the char at high pyrolysis temperatures. As the coal particle size increased, the effect of inherent moisture decreased. The results presented in this paper indicate that inherent moisture in low-rank coals can significantly change the properties of chars from the thermal upgrading of the coals, especially in processes where the coal/char particles experience long residence time or strong and prolonged interactions with steam produced in situ. 49 refs., 12 figs., 4 tabs.

  11. Effect of CO2 gasification reaction on oxycombustion of pulverized coal char.

    SciTech Connect

    Molina, Alejandro; Hecht, Ethan S.; Shaddix, Christopher R.; Haynes, Brian S.

    2010-07-01

    For oxy-combustion with flue gas recirculation, as is commonly employed, it is recognized that elevated CO{sub 2} levels affect radiant transport, the heat capacity of the gas, and other gas transport properties. A topic of widespread speculation has concerned the effect of the CO{sub 2} gasification reaction with coal char on the char burning rate. To give clarity to the likely impact of this reaction on the oxy-fuel combustion of pulverized coal char, the Surface Kinetics in Porous Particles (SKIPPY) code was employed for a range of potential CO{sub 2} reaction rates for a high-volatile bituminous coal char particle (130 {micro}m diameter) reacting in several O{sub 2} concentration environments. The effects of boundary layer chemistry are also examined in this analysis. Under oxygen-enriched conditions, boundary layer reactions (converting CO to CO{sub 2}, with concomitant heat release) are shown to increase the char particle temperature and burning rate, while decreasing the O{sub 2} concentration at the particle surface. The CO{sub 2} gasification reaction acts to reduce the char particle temperature (because of the reaction endothermicity) and thereby reduces the rate of char oxidation. Interestingly, the presence of the CO{sub 2} gasification reaction increases the char conversion rate for combustion at low O{sub 2} concentrations, but decreases char conversion for combustion at high O{sub 2} concentrations. These calculations give new insight into the complexity of the effects from the CO{sub 2} gasification reaction and should help improve the understanding of experimentally measured oxy-fuel char combustion and burnout trends in the literature.

  12. Texaco's deepstar: Deepwater staged recovery

    SciTech Connect

    Verret, A.J. )

    1994-04-01

    The deepwater of the Gulf of Mexico (GOM) represents one of the best remaining domestic opportunities accessible to the oil and gas industry and believed to contain significant reserves of producible hydrocarbons. In the last five years 3.5 billion barrels of reserves have been discovered in the deepwater Gulf-defined as water depths from 3,000 to 6,000 feet. The challenges offered by the deep-water GOM are considerable - both commercially and technically. Current production system technology limits are 3,000 - 3,500 foot water depths. There is limited production experience to date from deep-water fields. However, production strategy and equipment to produce these reserves are being developed by DeepStar, an industry effort led by Texaco, Inc. Staged production using subsea techniques allows companies to avoid major financial commitment until production capability has been proven. The project has identified phased subsea production systems operating as extensions of shallow water platforms a key mechanism for commercial development of deepwater prospects. A small number of shallow water platforms tied to subsea production systems, offset up to 60-miles into deep water, are capable of commercially developing in excess of 80 percent of existing deepwater GOM leases. DeepStar may provide the entire offshore producing community with a way to commercially access deep water.

  13. FATE OF TRACE AND MINOR CONSTITUENTS OF COAL DURING GASIFICATION

    EPA Science Inventory

    The report gives results of a study of the fate of selected minor and trace elements of Montana lignite and Illinois No. 6 bituminous coals during development of the HYGAS process. Solid residue samples from various development stages were analyzed. The data indicate that certain...

  14. The role of catalyst precursor anions in coal gasification. Tenth quarterly report

    SciTech Connect

    Abotsi, G.M.K.

    1994-07-01

    This project investigates the roles of various aqueous soluble catalyst precursors containing various anions, specifically acetate (CH{sub 3}COO{sup {minus}}), chloride (Cl{sup {minus}}), nitrate (NO{sub 3}{sup {minus}}), sulfate (SO{sub 4}{sup 2{minus}}) and carbonate (CO{sub 3}{sup 2{minus}}) on the surface electrical properties of coal and seeks to understand the effects of these salts on the adsorption, dispersion and activities of calcium and potassium. The current report discusses the reactivities the lignite derived char catalyzed by {approximately}0.05 - 0.07 %wt. potassium. The catalytic compounds used were potassium acetate, potassium carbonate, potassium chloride, potassium nitrate, and potassium sulfate. The initial concentration of each salt solution from which potassium was ion-exchanged onto the coal was 0.001 mol/L and the metal was ion-exchanged onto the coal at the approximate pHs of 2, 6 and 9. Although the potassium contents in the chars were similar ({approximately}0.05 - 0.07 %wt.), a wide spread of char reactivities were observed. Char gasification ranged from > 90 %wt. to < 20 %wt. At this time, no general correlation between char reactivities, catalyst type, catalyst precursor anions or catalyst loading pH is obvious. However, the data are currently being analyzed in terms of zeta potentials to determine the effect, if any, of the coal surface properties on catalyst dispersion and gasification rate.

  15. Molten salt coal gasification process development unit. Phase 1. Volume 2. Commercial plant study. Final report

    SciTech Connect

    Kohl, Arthur L.

    1980-05-01

    This report summarizes the results of a test program conducted on the Molten Salt Coal Gasification Process, which included the design, construction, and operation of a Process Development Unit (PDU). This process, coal is gasified by contacting it with air in a turbulent pool of molten sodium carbonate. Sulfur and ash are retained in the melt, and a small stream is continuously removed from the gasifier for regeneration of the salt. The process can handle a wide variety of feed materials, including highly caking coals, and produces a gas relatively free from tars and other impurities. The gasification step is carried out at approximately 1800/sup 0/F. The PDU was designed to process 1 ton per hour of coal at pressures up to 20 atm. It is a completely integrated facility including systems for feeding solids to the gasifier, regenerating sodium carbonate for reuse, and removing sulfur and ash in forms suitable for disposal. Five extended test runs were made. The observed product gas composition was quite close to that predicted on the basis of earlier small-scale tests and thermodynamic considerations. All plant systems were operated in an integrated manner. Test data and discussions regarding plant equipment and process performance are presented. The program also included a commercial plant study which showed the process to be attractive for use in a combined cycle, electric power plant. The report is presented in two volumes, Volume 1, PDU Operations, and Volume 2, Commercial Plant Study.

  16. Carbon conversion-ash agglomeration study for the KILnGAS coal gasification process: Final report

    SciTech Connect

    Not Available

    1987-01-01

    A study of carbon conversion/ash agglomeration in the KILnGAS coal gasification process was conducted jointly by the Allis-Chalmers Corporation and Southern Illinois University-Carbondale. This study, funded by the Electric Power Research Institute was conducted for the purpose of understanding a phenomenon at the KILnGAS Commercial Module (KCM) where ash inside the gasifier agglomerates into large balls, which caused plant operating constraints. This condition was experienced when the process was operating at a level required to achieve design rated carbon conversion. A laboratory-scale ported rotary gasification reactor was built which had the capability to simulate KCM process operating conditions. Gasification tests were run in this reactor with two coals, Illinois No. 6 and Colorado Wadge, to investigate the process conditions which promote agglomeration of ash. It was subsequently determined that the formation of large ash agglomerates can be attributed to high peak bed temperature caused by excessively high air-to-steam (A:S) ratios. It has, therefore, been concluded that the A:S ratio should be used as a primary control parameter in the KCM process operation for limiting peak bed temperature and, in turn, controlling the growth of ash agglomerates. 7 refs., 20 figs., 14 tabs.

  17. Basic design model of entrained-bed coal gasification system in IGCC power plant

    SciTech Connect

    Kim, H.T.; Kim, S.W.; Lee, C.

    1996-12-31

    Proposed is the basic design model of entrained-bed coal gasification system, which will be a tool to identify the basic design parameters and the feasible operating range of each component in the system. The present design model is composed of three major design modules for coal/oxidizer burner nozzle, gasifier with refractory, preheater, slag discharge hopper and product gas quenching system. Each design module is constructed by incorporating lumped-mass based design approach with thermochemical data and relevant correlation in order to give the basic design specification of the component, and is then coupled together with other design module. Using the present design model, parametric studies are carried out to investigate the influences of gasification system design variables on the performance parameters of key component, and then scale-up analysis is performed to obtain design data for large scale IGCC (Integrated Gasification Combined Cycle) application. Furthermore, the present model will be combined with the data base of marketable products, from which designer can select the product suitable to the component design specification obtained from design modules.

  18. Numerical study on convection diffusion for gasification agent in underground coal gasification. Part I: establishment of mathematical models and solving method

    SciTech Connect

    Yang, L.H.; Ding, Y.M.

    2009-07-01

    The aim of this article is to discuss the distribution law of the gasification agent concentration in a deep-going way during underground coal gasification and the new method of solving the problem for the convection diffusion of the gas. In this paper, the basic features of convection diffusion for the gas produced in underground coal gasification are studied. On the basis of the model experiment, through the analysis of the distribution and patterns of variation for the fluid concentration field in the process of the combustion and gasification of the coal seams within the gasifier, the 3-D non-linear unstable mathematical models on the convection diffusion for oxygen are established. In order to curb such pseudo-physical effects as numerical oscillation and surfeit which frequently occurred in the solution of the complex mathematical models, the novel finite unit algorithm, the upstream weighted multi-cell balance method is advanced in this article, and its main derivation process is introduced.

  19. Na/Ca catalyzation of Illinois coals for gasification. [Quarterly] technical report, September 1--November 30, 1992

    SciTech Connect

    Jha, M.C.; McCormick, R.L.

    1992-12-31

    Three of the most pressing technical problems in coal gasification are the high reaction temperatures required, the agglomerating tendency of Illinois coals, and the sulfur content of the gas produced from Illinois coals. This research program explores the use of gasification catalysts which reduce gasification temperature, agglomeration tendency, and sulfur emissions. The catalysts are sodium/calcium mixtures and are active for gasification at loadings less than 1 weight percent. During the first quarter, we have completed Task 1, ``Test Plan and Experimental Setup`` and initiated work on Task 2, ``Catalyzed Coal Preparation and Characterization.`` Under Task 2, we have completed characterization of the feed coals (IBC-105 and mine washed Delta). An initial test series on IBC-105 catalyzed with Ca and varying Na/Ca mixtures using dry mixing and wet impregnation techniques has also been completed. The dried, catalyzed coals and coals treated in H{sub 2}0/N{sub 2} were characterized by measurement of free swelling index, pyridine swelling, and surface area. The results indicated that wet impregnation at a pH below 6 could completely eliminate swelling.

  20. NA/CA catalyzation of Illinois coals for gasification. Technical report, December 1, 1992--February 28, 1993

    SciTech Connect

    Jha, M.C.; McCormick, R.L.; Banerjee, D.D.

    1993-05-01

    Three of the most pressing technical problems in gasification of Illinois coals are high reaction temperatures, agglomerating tendency of the coals, and sulfur content of the product gas. This program explores the use of gasification catalysts which reduce gasification temperature, agglomeration tendency, and sulfur emissions. The catalysts are sodium/calcium mixtures and are active at loadings less than 1 weight percent, although higher loading may be required. During the second quarter, we have continued work, ``Catalyzed Coal Preparation and Characterization.`` We have also initiated work on, ``Bench Scale Gasification Tests.`` Work included expansion of the test series for wet impregnated IBC-105 coal. It was determined that catalyst addition at pH 4.5 or lower resulted in almost complete elimination of caking tendency as determined by measurement of the free swelling index (FSI). Characterization of this suite of samples by FTIR, CO{sub 2} Chemisorption (to measure catalyst dispersion), and TGA gasification rate was also performed. Results show correlations between impregnation pH and catalyst dispersion (low pH = high dispersion) and between dispersion and reaction rate. FTIR results suggest the formation of highly dispersed catalyst by interaction with the coal hydroxyl groups.

  1. The role of catalyst precursor anions in coal gasification

    SciTech Connect

    Abotsi, G.M.K.

    1992-01-01

    The aims of the proposed project are to enrich our understanding of the roles of various aqueous soluble catalyst precursor anions on the surface electrical properties of coal and to ascertain the influence of the surface charge on the adsorption, dispersion, and activities of calcium and potassium. These goals will be achieved by impregnating a demineralized North Dakota lignite (PSOC 1482) with calcium or potassium catalyst precursors containing acetate (CH[sub 3]COO[sup [minus

  2. The iron mineral changes occurring in lignite coal during gasification

    NASA Astrophysics Data System (ADS)

    Waanders, F. B.

    2013-04-01

    Representative lignite and gasified material samples were retrieved form a cooled down gasifier. The samples were taken at various heights in the gasifier that operated on lignite, under stable conditions. The proximate analyses, ash composition and temperature in the gasifier were determined according to standard procedures. The main minerals found in the present investigation were bassanite, illite, quartz, kaolinite, calcite and the only iron bearing mineral was found to be pyrite. The trend in the estimated particle surface temperature profile shows an increase in the drying, pyrolysis, gasification and combustion zones from about 300 °C to just over 900 °C. About 1/3 down the gasifier, an average particle temperature of about 400 °C and particle surface temperature of about 600 °C was measured where pyrite conversion started. About 2/3 down the gasifier, where an average temperature of about 700 °C and particle surface temperature of about 900 °C was measured, all the pyrite was converted and in the bottom part of the gasifier, oxidation of the iron started to play a role and hematite and an iron containing glass formed at an average temperature of > 800 °C and surface temperature of 900 °C.

  3. Hazardous air pollutant testing at the LGTI coal gasification plant

    SciTech Connect

    Wetherold, R.G.; Williams, W.A.; Maxwell, D.P.; Mann, R.M.

    1995-06-01

    A comprehensive hazardous air pollutant test program was conducted in November 1994 at the Louisiana Gasification Technology, Inc. (LGTI), plant in Plaquemine, Louisiana. This program was sponsored by DOE/PETC, the Electric Power Research Institute (EPRI), and Destec Energy. In May of 1995, additional testing of the hot syngas stream was conducted at the LGTI facility under this same program. DOE/METC provided additional technical support for the hot gas testing effort. In this paper, the sampling and analytical methods used during the November and May test program are summarized. The hot gas testing is described in greater detail. In particular, the hot gas sampling probe and probe insertion/withdrawal system are discussed. The sampling probe was designed to collect particulate and extract gas samples at process temperature and pressure. The design of the probe system is described, and the operating procedures are summarized. The operation of the probe during the testing is discussed, and photographs of the testing are provided. In addition to the summaries and descriptions of the test methodologies, selected preliminary emissions results of the November sampling are included in the paper.

  4. Storing syngas lowers the carbon price for profitable coal gasification

    SciTech Connect

    Adam Newcomer; Jay Apt

    2007-12-15

    Integrated gasification combined cycle (IGCC) electric power generation systems with carbon capture and sequestration have desirable environmental qualities but are not profitable when the carbon dioxide price is less than approximately $50 per metric ton. We examine whether an IGCC facility that operates its gasifier continuously but stores the syngas and produces electricity only when daily prices are high may be profitable at significantly lower CO{sub 2} prices. Using a probabilistic analysis, we have calculated the plant-level return on investment (ROI) and the value of syngas storage for IGCC facilities located in the U.S. Midwest using a range of storage configurations. Adding a second turbine to use the stored syngas to generate electricity at peak hours and implementing 12 h of above-ground high-pressure syngas storage significantly increases the ROI and net present value. Storage lowers the carbon price at which IGCC enters the U.S. generation mix by approximately 25%. 36 refs., 7 figs., 1 tab.

  5. Coal gasification: Duluth campus heating plant. Grate support system failure

    SciTech Connect

    Not Available

    1980-01-01

    During the seventh run there was a complete failure of the grate support system. Two massive holes and numerous cracks finished the deterioration of the grate holder that had started on the fifth run of the gasification system. The zero ductile casting was quenched with ash water during an emergency loss of blast air with the resulting depressurization of the producer. The cause of the failure was threefold - quenching of the hot cast iron, low ductility in the material used (Meehanite W-1), and high stresses set up in the casting at bolting locations. To correct this problem the grate support system has undergone the following design changes: (1) The structural part of the grate holder will be a plate steel weldment welded directly (instead of bolting) to the ash pan. This will eliminate gasket leaks, give us a more ductile material for transporting the stress from the grate to the rotating ash pan, and give us better thermal conduction of heat (elimination of gasket thermal break) from the grate holder to water in the ash pan. (2) The grinding lobes will be cast iron wearing attachments bolted to the structural steel grate holder. The attachments will be made of a more ductile iron than Meehanite W-1. In the future, when the grinding lobes wear, they can be replaced without removing the entire grate holder.

  6. Advanced technology applications for second and third general coal gasification systems

    NASA Technical Reports Server (NTRS)

    Bradford, R.; Hyde, J. D.; Mead, C. W.

    1980-01-01

    The historical background of coal conversion is reviewed and the programmatic status (operational, construction, design, proposed) of coal gasification processes is tabulated for both commercial and demonstration projects as well as for large and small pilot plants. Both second and third generation processes typically operate at higher temperatures and pressures than first generation methods. Much of the equipment that has been tested has failed. The most difficult problems are in process control. The mechanics of three-phase flow are not fully understood. Companies participating in coal conversion projects are ordering duplicates of failure prone units. No real solutions to any of the significant problems in technology development have been developed in recent years.

  7. Combustion and gasification characteristics of pulverized coal using high-temperature air

    SciTech Connect

    Hanaoka, R.; Nakamura, M.; Kiga, T.; Kosaka, H.; Iwahashi, T.; Yoshikawa, K.; Sakai, M.; Muramatsu, K.; Mochida, S.

    1998-07-01

    In order to confirm performance of high-temperature-air combusting of pulverized coal, laboratory-scale combustion and gasification tests of coal were conducted changing air temperature and oxygen concentration in the air. Theses were conducted in a drop tube furnace of 200mm in inside diameter and 2,000mm in length. The furnace was heated by ceramic heater up to 1,300 C. A high-temperature air preheater utilizing the HRS (High Cycle Regenerative Combustion System) was used to obtain high-temperature combustion air. As the results, NOx emission was reduced when pulverized coal was fired with high-temperature-air. On the other hand, by lower oxygen concentration in combustion air diluted by nitrogen, NOx emission slightly decreased while became higher under staging condition.

  8. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez Mariano; Angel Sanjurjo

    2006-09-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The primary activity this period was preparation and presentation of the findings on this project at the Twenty-Third annual Pittsburgh Coal Conference. Dr. Malhotra attended this conference and presented a paper. A copy of his presentation constitutes this quarterly report.

  9. Thermodynamic analyses of a biomass-coal co-gasification power generation system.

    PubMed

    Yan, Linbo; Yue, Guangxi; He, Boshu

    2016-04-01

    A novel chemical looping power generation system is presented based on the biomass-coal co-gasification with steam. The effects of different key operation parameters including biomass mass fraction (Rb), steam to carbon mole ratio (Rsc), gasification temperature (Tg) and iron to fuel mole ratio (Rif) on the system performances like energy efficiency (ηe), total energy efficiency (ηte), exergy efficiency (ηex), total exergy efficiency (ηtex) and carbon capture rate (ηcc) are analyzed. A benchmark condition is set, under which ηte, ηtex and ηcc are found to be 39.9%, 37.6% and 96.0%, respectively. Furthermore, detailed energy Sankey diagram and exergy Grassmann diagram are drawn for the entire system operating under the benchmark condition. The energy and exergy efficiencies of the units composing the system are also predicted. PMID:26826573

  10. Coal reserves and resources as well as potentials for underground coal gasification in connection with carbon capture and storage (CCS)

    NASA Astrophysics Data System (ADS)

    Ilse, Jrgen

    2010-05-01

    Coal is the energy source with the largest geological availability worldwide. Of all non-renewable energies coal and lignite accounting for 55 % of the reserves and some 76 % of the resources represent the largest potential. Reserves are those geological quantities of a mineral which can currently be mined under technically and economically viable conditions. Resources are those quantities which are either proven but currently not economically recoverable or quantities which can still be expected or explored on the basis of geological findings. The global availability of energy source does not only depend on geological and economic factors. The technical availability, e.g. mining and preparation capacities, the sufficient availability of land and sea-borne transportation as well as transloading capacities and also a political availability are required likewise. The latter may be disturbed by domestic-policy disputes like strikes or unrest or by foreign-policy disputes like embargos, trade conflicts or even tensions and wars in the producing regions. In the energy-economic discussion the reach of fossil primary energies plays a central role with the most important questions being: when will which energy source be exhausted, which impact will future developments have on the energy price, what does the situation of the other energies look like and which alternatives are there? The reach of coal can only be estimated because of the large deposits on the one hand and the uncertain future coal use and demand on the other. The stronger growth of population and the economic catching-up process in the developing and threshold countries will result in a shift of the production and demand centres in the global economy. However, also in case of further increases the geological potential will be sufficient to reliably cover the global coal demand for the next 100 years. The conventional mining of seams at great depths or of thin seams reaches its technical and economic limits. However, these otherwise unprofitable coal deposits can be mined economically by means of underground coal gasification, during which coal is converted into a gaseous product in the deposit. The synthesis gas can be used for electricity generation, as chemical base material or for the production of petrol. This increases the usability of coal resources tremendously. At present the CCS technologies (carbon capture and storage) are a much discussed alternative to other CO2 abatement techniques like efficiency impovements. The capture and subsequent storage of CO2 in the deposits created by the actual underground gasification process seem to be technically feasible.

  11. Development of biological coal gasification (MicGAS Process)

    SciTech Connect

    Walia, D.S.; Srivastava, K.C.

    1994-10-01

    The overall goal of the project is to develop an advanced, clean coal biogasification (MicGAS) Process. The objectives of the research during FY 1993--94 were to: (1) enhance kinetics of methane production (biogasification, biomethanation) from Texas lignite (TxL) by the Mic-1 consortium isolated and developed at ARCTECH, (2) increase coal solids loading, (3) optimize medium composition, and (4) reduce retention time. A closer analysis of the results described here indicate that biomethanation of TxL at >5% solids loading is feasible through appropriate development of nutrient medium and further adaptation of the microorganisms involved in this process. Further understanding of the inhibitory factors and some biochemical manipulations to overcome those inhibitions will hasten the process considerably. Results are discussed on the following: products of biomethanation and enhance of methane production including: bacterial adaptation; effect of nutrient amendment substitutes; effects of solids loading; effect of initial pH of the culture medium; effect of hydrogen donors and carbon balance.

  12. Environmental research program for slagging fixed-bed coal gasification. Status report, November 1981

    SciTech Connect

    Wilzbach, K. E.; Stetter, J. R.; Reilly, Jr., C. A.; Willson, W. G.

    1982-02-01

    A collaborative environmental research program to provide information needed to assess the health and environmental effects associated with large-scale coal gasification technology is being conducted by Argonne National Laboratory (ANL) and the Grand Forks Energy Technology Center (GFETC). The objectives are to: investigate the toxicology and chemical composition of coal gasification by-products as a function of process variables and coal feed; compare the characteristics of isokinetic side-stream samples with those of process stream samples; identify the types of compounds responsible for toxicity; evaluate the chemical and toxicological effectiveness of various wastewater treatment operations; refine methodology for the collection and measurement of organic vapors and particulates in workplace air; and obtain preliminary data on workplace air quality. So far the toxicities of a set of process stream samples (tar, oil, and gas liquor) and side-stream condensates from the GFETC gasifier have been measured in a battery of cellular screening tests for mutagenicity and cytotoxicity. Preliminary data on the effects of acute and chronic exposures of laboratory animals to process tar have been obtained. The process tar has been chemically fractionated and the distribution of mutagenicity and compound types among the fractions has been determined. Organic vapors and particulates collected at various times and locations in the gasifier building have been characterized.

  13. Unconfined flow as a mechanism of water influx to a UCG (underground coal gasification) system

    SciTech Connect

    Thorsness, C.B.; Grens, E.A. II

    1987-08-06

    Water influx to an operating underground coal gasification (UCG) cavity plays a major role in determining the success of the process. Often coal seams are aquifers, and as a result water influx estimates for a UCG cavity need to consider the flow of water from the coal to the cavity. Since the gasification cavity is gas filled, the flow takes place in the presence of a developing phreatic (free surface) separating the water saturated portion of the seam from the expanding unsaturated region. In this paper results are presented for water influx calculations for several geometries with phreatic surfaces related to UCG systems. Numerical solutions of the defining equations are compared to solutions obtained for simplified equation sets resulting from the application of the Dupuit approximation. Such approximate solutions appear to be adequate during initial transients and are more amenable to incorporation in global UCG models. Consideration is given to the influence of geometry, permeability, porosity, formation compressibility and the motion of cavity walls. In addition to general results, specific estimates of water influx for the upcoming Rocky Moutain I test are reported. 5 refs., 16 figs., 1 tab.

  14. Pretreatment techniques for coal gasification. Eighth quarterly report, July 1-September 30, 1986. [Pretreatment of coal in steam to increase light liquid yields

    SciTech Connect

    Graff, R.A.

    1986-01-01

    Pretreatment of coal in steam is being explored with the goal of improving the economic attractiveness of coal gasification by cogeneration of light liquid fuels. Steam pyrolysis of raw Illinois No. 6 coal at atmospheric pressure was tested in ten runs. A maximum liquid yield of 30% is obtained at 550/sup 0/C. Nine runs were conducted with pretreated Illinois No. 6 coal. A pronounced pretreatment effect is observed. The maximum liquid yield is raised to 39 wt % (an increase of 30% over that for raw coal) at a pyrolysis temperature of 550/sup 0/C. 2 figs., 3 tabs.

  15. Clean low-calorific fuel gas from coal: a case study of the Caterpillar Tractor Company Coal Gasification Plant

    SciTech Connect

    Stewart, J.T.; Johnson, K.M.

    1982-01-01

    In the fall of 1979, Caterpillar Tractor Company started up the first commercial coal gasification plant in the U.S. to produce cold, clean, desulfurized fuel gas from bituminous coal. The project represent a seven-year effort by the company to find another fuel supply for its York (PA) facility. Startup was followed by several months of debugging, which resulted in modifications to both equipment and operating procedures. The facility has been making low-calorific fuel gas (producer gas) on a continuous basis since April 1980, and is using it -- 24 hours a day, seven days a week -- in its heat-treating furnaces. This paper presents a technical and economic review of this successful project.

  16. The role of catalyst precursor anions in coal gasification

    SciTech Connect

    Abotsi, G.M.K.

    1992-01-01

    The aims of the proposed project are to enrich our understanding of the roles of various aqueous soluble catalyst precursor anions on the surface electrical properties of coal and to ascertain the influence of the surface charge on the adsorption, dispersion, and activities of calcium and potassium. These goals will be achieved by impregnating a lignite and its demineralized derivative with calcium or potassium catalyst precursors containing acetate (CH{sub 3}COO{minus}), chloride (Cl{minus}), nitrate (NO{sub 3}{minus}), sulfate (SO{sub 4}{sup 2{minus}}), and carbonate (CO{sub 3}{sup 2{minus}}) anions. Catalyst loading will be conducted under well-controlled conditions of solution pH and ionic strength.

  17. Hydrogen separation by ceramic membranes in coal gasification. Final report

    SciTech Connect

    Gavalas, G.R.

    1993-08-01

    The general objective of this project was to develop hydrogen permselective membranes for hydrogen production from coal gas. The project consisted of the following tasks: (i) membrane preparation and characterization, (ii) membrane stability testing, and (iii) analysis and economic evaluation of a membrane-assisted ammonia from coal process. Several oxides (SiO{sub 2}, TiO{sub 2}, Al{sub 2}O{sub 3}, B{sub 2}O{sub 3}) in dense (or nonporous) form were identified to be permselective to hydrogen at elevated temperatures. To obtain reasonable permeance it is necessary that the membrane consists of a thin selective layer of the dense oxide supported on or within the pores of a porous support tube (or plate). Early in the project we chose porous Vycor tubes (5mm ID, 7 mm OD, 40 {Angstrom} mean pore diameter) supplied by Corning Inc. as the membrane support. To form the permselective layer (SiO{sub 2}, TiO{sub 2}, Al{sub 2}O{sub 3}, B{sub 2}O{sub 3}) we employed chemical vapor deposition using the reaction of the chloride (SiCl{sub 4}, etc.) vapor and water vapor at high temperatures. Deposition of the selective layer was carried out in a simple concentric tube reactor comprising the porous support tube surrounded by a wider concentric quartz tube and placed in an electrically heated split tube furnace. In one deposition geometry (the opposing reactants or two-sided geometry) the chloride vapor in nitrogen carrier was passed through the inner tube while the water vapor also in nitrogen carrier was passed in the same direction through the annulus between the two tubes. In the other (two-sided) geometry the chloride-containing stream and the water-containing stream were both passed through the inner tube or both through the annulus.

  18. Molten salt coal gasification process development unit. Phase 2. Final report

    SciTech Connect

    Kohl, A.L.; Slater, M.H.

    1982-04-01

    This report summarizes Phase 2 of the Molten Salt Coal Gasification program. In this process, coal is gasified by contacting it with air in a turbulent pool of molten sodium carbonate at a nominal temperature of 1800/sup 0/F. Sulfur and ash are retained in the melt, and a small stream is continuously removed from the gasifier for removal of sulfur, disposal of the ash, and regeneration of sodium carbonate. The process can handle a wide variety of feed materials, including highly caking coals, and produces an environmentally clean gas, relatively free of sulfur, tars, heavy hydrocarbons, and NO/sub x/. The PDU was designed to produce low-Btu gas while processing 1 TPH of coal at pressures up to 20 atm. It is a completely integrated facility including systems for feeding solids to the gasifier, regenerating sodium carbonate for reuse, and removing sulfur as dry powdered sodium sulfate/sulfite salt and ash as a moist filter cake. During Phase I of the contract, the plant was designed and built and five test runs were made. Phase 2 was initiated for the purpose of demonstrating improved operation of the entire system over a range of gasifier pressures. Of primary interest was improving the reliability of melt overflow system and obtaining process data up to 20 atmospheres pressure. Four PDU runs, ranging in length from 83 to 170 hours of continuous gasifier operation, included operating periods at the design coal feed rate (1 TPH), design pressure (20 atm), and design ash concentration in the melt pool (20% ash). Excellent data were obtained on the gasification step which verified the model for predicting product gas composition. Performance data were also obtained on the ash removal, sulfur removal, and sodium carbonate regeneration systems of the PDU.

  19. Coal gasification-combined-cycle projects involving fuel for industrial use

    SciTech Connect

    Yancik, J.J.; Alger, J.R.M.

    1981-11-13

    As of February 1981, an NCA survey identified 23 US projects involving integrated coal-gasification/combined-cycle plants: 2 demonstration plants with firm construction schedules, 13 commercial plants in the planning or feasibility-study phases, and 8 proposed commercial plants. The two demonstration plants - the Cool Water and Kilngas projects - will produce only electricity. Of the 13 planned projects, 5 will produce only electric power, 4 power plus steam, 1 power with steam and an industrial fuel gas, and 3 power and methanol.

  20. Coal gasification systems engineering and analysis. Appendix F: Critical technology items/issues

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Critical technology items and issues are defined in which there is a need for developmental research in order to assure technical and economic success for the state of the art of coal gasification in the United States. Technology development needs for the main processing units and the supporting units are discussed. While development needs are shown for a large number of systems, the most critical areas are associated with the gasifier itself and those systems which either feed the gasifier or directly receive products form the gasifier.

  1. Study of the cavity development during the ``El Tremedal`` underground coal gasification trial at great depth

    SciTech Connect

    Brasseur, A.; Pirard, J.P.; Coeeme, A.; Mostade, M.; Pirlot, P.

    1998-12-31

    During the underground coal gasification experiments at Alcorisa, a series of tracer tests using helium as injected material were effected. These tests illustrated the hydrodynamics of the flow profile inside the underground reactor during the main operating periods. The models developed to simulate the flow conditions are based on the material exchange between flowing fluid and a dead zone. The dead zone is represented by a homogeneous porous zone exchanging material with the flowing fluid by diffusion. The reactor volume calculated from the tracer results increases with the cumulative quantity of oxygen injected.

  2. Underground coal gasification with integrated carbon dioxide mitigation supports Bulgaria's low carbon energy supply

    NASA Astrophysics Data System (ADS)

    Nakaten, Natalie; Kempka, Thomas; Azzam, Rafig

    2013-04-01

    Underground coal gasification allows for the utilisation of coal reserves that are economically not exploitable due to complex geological boundary conditions. The present study investigates underground coal gasification as a potential economic approach for conversion of deep-seated coals into a high-calorific synthesis gas to support the Bulgarian energy system. Coupling of underground coal gasification providing synthesis gas to fuel a combined cycle gas turbine with carbon capture and storage is considered to provide substantial benefits in supporting the Bulgarian energy system with a competitive source of energy. In addition, underground voids originating from coal consumption increase the potential for geological storage of carbon dioxide resulting from the coupled process of energy production. Cost-effectiveness, energy consumption and carbon dioxide emissions of this coupled process are investigated by application of a techno-economic model specifically developed for that purpose. Capital (CAPEX) and operational expenditure (OPEX) are derived from calculations using six dynamic sub-models describing the entire coupled process and aiming at determination of the levelised costs of electricity generation (COE). The techno-economic model is embedded into an energy system-modelling framework to determine the potential integration of the introduced low carbon energy production technology into the Bulgarian energy system and its competitiveness at the energy market. For that purpose, boundary conditions resulting from geological settings as well as those determined by the Bulgarian energy system and its foreseeable future development have to be considered in the energy system-modelling framework. These tasks comprise integration of the present infrastructure of the Bulgarian energy production and transport system. Hereby, the knowledge on the existing power plant stock and its scheduled future development are of uttermost importance, since only phasing-out power plants can be economically substituted by low carbon based technologies. Furthermore, the integrated annual load management notably contributes to innovative process integration becoming economic in an energy system affected by low efficiency and flexibility. Further limiting flexibility, the geographic location of this innovative low carbon energy production technology strictly depends on geological boundary conditions, namely the presence of exploitable coal resources, and availability of energy transport networks to supply potential end users with the product. Hereby, feeding upgraded synthesis gas directly into the Bulgarian gas pipeline network avoiding its conversion into electricity is an alternative approach with relevant economic potentials. For that purpose, the proximity and availability of these transport networks as well as the demand of end users are validated by the integrated energy system model. Coupling our techno-economic process model to an energy system-modelling framework allows the determination of the future economical potentials and the limitations for the implementation of a low carbon energy production technology into the Bulgarian energy system. The obtained results show that the Bulgarian energy system can significantly benefit from the integration of underground coal gasification considering carbon dioxide mitigation technologies potentially initiating a continuous substitution of imported fuels by domestic coal resources.

  3. Bi-flow rotary kiln coal gasification process

    SciTech Connect

    Garside, P.G.

    1983-02-22

    A process is disclosed for gasifying solid coal particles in a rotary kiln that produces simultaneously and continuously two distinctly different fuel gas streams from the opposite ends of a single kiln. A relatively low temperature gas is discharged from the solids inlet end of the kiln, which contains substantially all tars produced by the process. A second of the gas streams is discharged from the solids discharge end of the kiln at approximately 1,900* F. And substantially tar-free. Heat is recovered from this tar-free gas after only a simple cleaning of particulate matter, as may be provided by a cyclone separator. The discharge of gas out the solids inlet end of the kiln and the gas discharged out the solids discharge end of the kiln, is adjustably proportioned relative to each other so that at least some high temperature tar-free gas will mix inside the kiln with the lower temperature tar-containing gas, in an amount sufficient to keep such mixed gases at a temperature high enough to avoid the tars condensing on equipment surfaces. Several process parameters are disclosed for adjusting the proportion of the gas flows out each end of the kiln to maintain the aforesaid condition of both gas streams.

  4. Coal gasification systems engineering and analysis. Appendix B: Medium B+U gas design

    NASA Technical Reports Server (NTRS)

    1980-01-01

    A four module, 20,000 TPD, based on KT coal gasification technology was designed. The plant processes Kentucky No. 9 coal with provisions for up to five percent North Alabama coal. Medium BTU gas with heat content of 305 BTU/SCF and not more than 200 ppm sulfur is the primary plant product. Sulfur is recovered for scale as prilled sulfur. Ash disposal is on site. The plant is designed for zero water discharge. Trade studies provided the basis for not using boiler produced steam to drive prime movers. Thus process derived steam in excess of process requirements in superheated for power use in prime movers. Electricity from the TVA grid is used to supply the balance of the plant prime mover power requirements. A study of the effect of mine mouth coal cleaning showed that coal cleaning is not an economically preferred route. The design procedure involved defining available processes to meet the requirements of each system, technical/economic trade studies to select the preferred processes, and engineering design and flow sheet development for each module. Cost studies assumed a staggered construction schedule for the four modules beginning spring 1981 and a 90% on stream factor.

  5. The potential for underground coal gasification in Indiana. Final report to the Indiana Center for Coal Technology Research (CCTR)

    SciTech Connect

    John Rupp; Evgeny Shafirovich; Arvind Varma; Maria Mastalerz; Agnieszka Drobniak

    2009-03-15

    The preliminary feasability assessment analyses the potential for underground coal gasification within Indiana. A review of existing worldwide operations and geological requirements demonstrates that the application of UCG practices in Indiana has very significant potential benefits, but careful analysis of the specific geological conditions, physical and chemical properties of coals, water resources, coupled with an assessment of the state-of-the-art technologies must be conducted to identify potential UCG sites and to determine the feasibility of employing this technology in Indiana. Of particular importance is the relatively small number of active and successful operators of UCG projects around the world and that collaborations with one or two among them could be beneficial for all concerned. There are significant opportunities for economic development that will provide dividends for first movers in the Illinois basin. The report recommends nine 'promising zones' for UCG in two large coal deposits (the Springfield and Seelyville coal beds) in Knox, Gibson, Vanderburgh, Warrick and Posey counties. 69 refs., 10 figs., 6 tabs., 1 app.

  6. A feasibility study for underground coal gasification at Krabi Mine, Thailand

    SciTech Connect

    Solc, J.; Steadman, E.N.; Boysen, J.E.

    1998-12-31

    A study to evaluate the technical, economical, and environmental feasibility of underground coal gasification (UCG) in the Krabi Mine, Thailand, was conducted by the Energy and Environmental Research Center (EERC) in cooperation with B.C. Technologies (BCT) and the Electricity Generating Authority of Thailand (EGAT). The selected coal resource was found suitable to fuel a UCG facility producing 460,000 MJ/h (436 million Btu/h) of 100--125 Btu/scf gas for 20 years. The raw UCG gas could be produced for a selling price of $1.94/MMBtu. The UCG facility would require a total investment of $13.8 million for installed capital equipment, and annual operating expenses for the facility would be $7.0 million. The UCG gas could be either cofired in a power plant currently under construction or power a 40 MW simple-cycle gas turbine or a 60 MW combined-cycle power plant.

  7. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    Unknown

    2001-12-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification, SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the US Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP designs emphasize on recovery and gasification of low-cost coal waste (culm) from coal clean operations and will assess blends of the culm and coal or petroleum coke as feedstocks. The project is being carried out in three phases. Phase I involves definition of concept and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II consists of an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III involves updating the original EECP design, based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 BPD coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania.

  8. Molten salt coal gasification process development unit. Phase 1. Volume 1. PDU operations. Final report

    SciTech Connect

    Kohl, A.L.

    1980-05-01

    This report summarizes the results of a test program conducted on the Molten Salt Coal Gasification Process, which included the design, construction, and operation of a Process Development Unit. In this process, coal is gasified by contacting it with air in a turbulent pool of molten sodium carbonate. Sulfur and ash are retained in the melt, and a small stream is continuously removed from the gasifier for regeneration of sodium carbonate, removal of sulfur, and disposal of the ash. The process can handle a wide variety of feed materials, including highly caking coals, and produces a gas relatively free from tars and other impurities. The gasification step is carried out at approximately 1800/sup 0/F. The PDU was designed to process 1 ton per hour of coal at pressures up to 20 atm. It is a completely integrated facility including systems for feeding solids to the gasifier, regenerating sodium carbonate for reuse, and removing sulfur and ash in forms suitable for disposal. Five extended test runs were made. The observed product gas composition was quite close to that predicted on the basis of earlier small-scale tests and thermodynamic considerations. All plant systems were operated in an integrated manner during one of the runs. The principal problem encountered during the five test runs was maintaining a continuous flow of melt from the gasifier to the quench tank. Test data and discussions regarding plant equipment and process performance are presented. The program also included a commercial plant study which showed the process to be attractive for use in a combined-cycle, electric power plant. The report is presented in two volumes, Volume 1, PDU Operations, and Volume 2, Commercial Plant Study.

  9. Water-discharge monitoring program. Final report. [Synthane coal gasification pilot plant

    SciTech Connect

    Shapiro, M.A.; Keleti, G.; Swartz, H.

    1982-07-01

    The original Synthane water quality monitoring program was initiated to provide a means of complying with the National Pollutant Discharge Elimination System (NPDES) water emission permit for the Synthane Coal Gasification Pilot Plant. The initial study involved sampling and analysis of the high and low pressure boiler blowdowns, the cooling tower blowdown, the demineralizer, and the sanitary sewage treatment plant. In mid-1977 several points were added in order to provide additional non-permit required monitoring on Synthane plant waste streams to determine if any effluent streams from the facility had the potential for causing adverse environmental conditions. They were as follows: 15 inch storm sewer, 12-inch perforated collection line, 48 inch interceptor, total plant outfall, 12 inch surface water pipe, and the stream flowing onto plant property. Work under this contract modification continued until December 1978 when the Synthane plant was officially shut down. The contract was again modified to provide only the NPDES permit-required sampling and analysis. The contract was modified for the third time after the cooling tower, demineralizer, and high pressure boiler were taken off the line. On September 30, 1980 the contract was terminated. The results of the four year NPDES discharge monitoring reports are evaluated. All non-compliance events are indicated. The most important basic conclusion drawn from the water quality monitoring work are that the Synthane coal gasification pilot plant did not, during normal process operations cause any adverse impact on the receiving body, Lick Run, as a result of wastewater composition.

  10. A study of toxic emissions from a coal-fired gasification plant. Final report

    SciTech Connect

    1995-12-01

    Under the Fine Particulate Control/Air Toxics Program, the US Department of Energy (DOE) has been performing comprehensive assessments of toxic substance emissions from coal-fired electric utility units. An objective of this program is to provide information to the US Environmental Protection Agency (EPA) for use in evaluating hazardous air pollutant emissions as required by the Clean Air Act Amendments (CAAA) of 1990. The Electric Power Research Institute (EPRI) has also performed comprehensive assessments of emissions from many power plants and provided the information to the EPA. The DOE program was implemented in two. Phase 1 involved the characterization of eight utility units, with options to sample additional units in Phase 2. Radian was one of five contractors selected to perform these toxic emission assessments.Radian`s Phase 1 test site was at southern Company Service`s Plant Yates, Unit 1, which, as part of the DOE`s Clean Coal Technology Program, was demonstrating the CT-121 flue gas desulfurization technology. A commercial-scale prototype integrated gasification-combined cycle (IGCC) power plant was selected by DOE for Phase 2 testing. Funding for the Phase 2 effort was provided by DOE, with assistance from EPRI and the host site, the Louisiana Gasification Technology, Inc. (LGTI) project This document presents the results of that effort.

  11. Method and apparatus for the selective separation of gaseous coal gasification products by pressure swing adsorption

    DOEpatents

    Ghate, Madhav R. (Morgantown, WV); Yang, Ralph T. (Williamsville, NY)

    1987-01-01

    Bulk separation of the gaseous components of multi-component gases provided by the gasification of coal including hydrogen, carbon monoxide, methane, and acid gases (carbon dioxide plus hydrogen sulfide) are selectively adsorbed by a pressure swing adsorption technique using activated carbon, zeolite or a combination thereof as the adsorbent. By charging a column containing the adsorbent with a gas mixture and pressurizing the column to a pressure sufficient to cause the adsorption of the gases and then reducing the partial pressure of the contents of the column, the gases are selectively and sequentially desorbed. Hydrogen, the least absorbable gas of the gaseous mixture, is the first gas to be desorbed and is removed from the column in a co-current direction followed by the carbon monoxide, hydrogen and methane. With the pressure in the column reduced to about atmospheric pressure the column is evacuated in a countercurrent direction to remove the acid gases from the column. The present invention is particularly advantageous as a producer of high parity hydrogen from gaseous products of coal gasification and as an acid gas scrubber.

  12. Determination of biological removal of recalcitrant organic contaminants in coal gasification waste water.

    PubMed

    Ji, Qinhong; Tabassum, Salma; Yu, Guangxin; Chu, Chunfeng; Zhang, Zhenjia

    2015-01-01

    Coal gasification waste water treatment needed a sustainable and affordable plan to eliminate the organic contaminants in order to lower the potential environmental and human health risk. In this paper, a laboratory-scale anaerobic-aerobic intermittent system carried out 66 operational cycles together for the treatment of coal gasification waste water and the removal capacity of each organic pollutant. Contaminants included phenols, carboxylic acids, long-chain hydrocarbons, and heterocyclic compounds, wherein the relative content of phenol is up to 57.86%. The long-term removal of 77 organic contaminants was evaluated at different hydraulic retention time (anaerobic24?h?+?aerobic48?h and anaerobic48?h?+aerobic48?h). Contaminant removal ranged from no measurable removal to near-complete removal with effluent concentrations below the detection limit. Contaminant removals followed one of four trends: steady-state removal throughout, increasing removal to steady state (acclimation), decreasing removal, and no removal. Organic degradation and transformation in the reaction were analysed by gas chromatography/mass spectrometry technology. PMID:25951900

  13. Method and apparatus for the selective separation of gaseous coal gasification products by pressure swing adsorption

    DOEpatents

    Ghate, M.R.; Yang, R.T.

    1985-10-03

    Bulk separation of the gaseous components of multi-component gases provided by the gasification of coal including hydrogen, carbon monoxide, methane, and acid gases (carbon dioxide plus hydrogen sulfide) are selectively adsorbed by a pressure swing adsorption technique using activated carbon zeolite or a combination thereof as the adsorbent. By charging a column containing the adsorbent with a gas mixture and pressurizing the column to a pressure sufficient to cause the adsorption of the gases and then reducing the partial pressure of the contents of the column, the gases are selectively and sequentially desorbed. Hydrogen, the least absorbable gas of the gaseous mixture, is the first gas to be desorbed and is removed from the column in a co-current direction followed by the carbon monoxide, hydrogen and methane. With the pressure in the column reduced to about atmospheric pressure the column is evacuated in a countercurrent direction to remove the acid gases from the column. The present invention is particularly advantageous as a producer of high purity hydrogen from gaseous products of coal gasification and as an acid gas scrubber. 2 figs., 2 tabs.

  14. Study of Indonesia low rank coal utilization on modified fixed bed gasification for combined cycle power plant

    NASA Astrophysics Data System (ADS)

    Hardianto, T.; Amalia, A. R.; Suwono, A.; Riauwindu, P.

    2015-09-01

    Gasification is a conversion process converting carbon-based solid fuel into gaseous products that have considerable amount of calorific value. One of the carbon-based solid fuel that serves as feed for gasification is coal. Gasification gaseous product is termed as syngas (synthetic gas) that is composed of several different gases. Syngas produced from gasification vary from one process to another, this is due to several factors which are: feed characteristics, operation condition, gasified fluid condition, and gasification method or technology. One of the utilization of syngas is for combined cycle power plant fuel. In order to meet the need to convert carbon-based solid fuel into gaseous fuel for combined cycle power plant, engineering adjustment for gasification was done using related software to create the syngas with characteristics of natural gas that serve as fuel for combined cycle power plant in Indonesia. Feed used for the gasification process in this paper was Indonesian Low Rank Coal and the method used to obtain syngas was Modified Fixed Bed Gasifier. From the engineering adjustment process, the yielded syngas possessed lower heating value as much as 31828.32 kJ/kg in gasification condition of 600°C, 3.5 bar, and steam to feed ratio was 1 kg/kg. Syngas characteristics obtained from the process was used as a reference for the adjustment of the fuel system modification in combined cycle power plant that will have the same capacity with the conversion of the system's fuel from natural gas to syngas.

  15. A model approach to highly dispersing catalytic materials in coal for gasification. Eleventh quarterly report, April 1, 1992--June 30, 1992

    SciTech Connect

    Abotsi, G.M.K.; Bota, K.B.

    1992-10-01

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The lower cost and higher catalytic activity of the latter compound will produce economic benefits by reducing the amount of K{sub 2}CO{sub 3} required for high coal char reactivities. As was shown in previous reports, coal loading with potassium or calcium at different pHs produced CO{sub 2} gasification activities which increased in the order pH 6 > pH 10 >>pH 1. A similar trend was obtained when calcium and potassium were simultaneously loaded and char reaction times were less than about 75 min. In the last quarter, the potential application of ammonia as a reactive medium for coal gasification has been investigated. This gas has not been previously applied to coal gasification. However, related work suggests that the potential chemical feedstock base can be broadened by using ammonia to generate hydrogen cyanide and cyanogen from coal. The current report shows that the reactivity of a demineralized lignite in ammonia is significantly higher in the presence of calcium or potassium catalyst than that for the char without added catalyst and suggests that ammonia is a potentially reactive gas for catalyzed coal gasification.

  16. Performance of solid oxide fuel cells operaated with coal syngas provided directly from a gasification process

    SciTech Connect

    Hackett, G.; Gerdes, K.; Song, X.; Chen, Y.; Shutthanandan, V.; Englehard, M.; Zhu, Z.; Thevuthasan, S.; Gemmen, R.

    2012-01-01

    Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500 h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125 mA cm{sup 2} degrade at 9.1 and 10.7% per 1000 h, respectively, while cells operated at 250 and 375 mA cm{sup 2} degrade at 18.9 and 16.2% per 1000 h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  17. Excavation of the Partial Seam CRIP underground coal gasification test site

    SciTech Connect

    Cena, R.J.; Britten, J.A.; Thorsness, C.B.

    1987-08-14

    In the fall of 1983, Lawrence Livermore National Laboratory conducted the Partial Seam CRIP (PSC) underground coal gasification (UCG) field experiment at the Washington Irrigation and Development Company mine near Centralia, Washington. The test, in the subbituminous Big Dirty coal seam, lasted 30 days during which time 1400 cubic meters of coal were consumed from two injection/production well combinations. In the spring of 1986, normal mining activity in the vicinity of the PSC test allowed the opportunity to carefully excavate the experiment and examine the post-burn cavities. The mining operation dug out the front and back half of the test area and most of the overburden above the UCG cavities, leaving approximately 23,000 cubic meters of earth containing the main portion of the test area undisturbed. Under direction of the Wyoming Research Institute (WRI), this remaining earth was carefully excavated, in slices perpendicular to the original injection/production line, using small earthmoving equipment to uncover and sample the final burn cavities. Preliminary results of the excavation were presented by WRI at the 12th Underground Coal Conversion Symposium. We present additional results and conclusions based on all of the information obtained. Topics covered include: comparison to material balance and thermal instrumentation data, analysis and composition of samples taken from the cavity and general cavity shape and characteristics in comparison with mechanistic models of cavity growth. 10 refs., 10 figs., 1 tab.

  18. Up against Giants: The National Indian Youth Council, the Navajo Nation, and Coal Gasification, 1974-77

    ERIC Educational Resources Information Center

    Shreve, Bradley Glenn

    2006-01-01

    In the spring of 1977, members of the National Indian Youth Council (NIYC), along with the Coalition for Navajo Liberation, barraged the Secretary of the Interior and the chairman of the Navajo Nation with petitions calling for a halt to the proposed construction of several coal gasification plants on the Navajo Reservation in northwestern New…

  19. Underground coal gasification. May 1980-July 1981 (citations from the NTIS data base). Report for May 1980-July 1981

    SciTech Connect

    Not Available

    1981-08-01

    The bibliography presents worldwide research pertaining to underground (in-situ) coal gasification. It includes environmental effects, the different processes and techniques that are used, gas removal, rock fracturing, costs, and economics. (This updated bibliography contains 103 citations, all of which are new entries to the previous edition.)

  20. Up against Giants: The National Indian Youth Council, the Navajo Nation, and Coal Gasification, 1974-77

    ERIC Educational Resources Information Center

    Shreve, Bradley Glenn

    2006-01-01

    In the spring of 1977, members of the National Indian Youth Council (NIYC), along with the Coalition for Navajo Liberation, barraged the Secretary of the Interior and the chairman of the Navajo Nation with petitions calling for a halt to the proposed construction of several coal gasification plants on the Navajo Reservation in northwestern New

  1. The El Tremedal underground coal gasification field test in Spain. First trial at great depth and high pressure

    SciTech Connect

    Chappell, R.; Mostade, M.

    1998-12-31

    The El Tremedal Underground Coal Gasification (UCG) trial sponsored by Belgian, Spanish and United Kingdom government organizations and the European Community has conducted two gasification phases during the summer-autumn of 1997, of nine and five days duration respectively. A gas of good quality has been obtained on both occasions. During the active gasification phases, which lasted in total 12.1 days, an estimated 237.2 tonnes of coal moisture-ash-free were affected and an average power of 2.64 MW based on the lower calorific value of the product gas was developed underground. The test utilized oxygen and nitrogen as the injection reactants (no steam injection). Access to the 2--3 meters sub-bituminous coal seam situated at an average depth of 560 meters was provided by an in-seam deviated well drilled close to the bottom of the 29 degrees dipping seam. A vertical well was used for the exhaust of the gasification products and the production counter-pressure was maintained in near equilibrium with the underground hydrostatic head (50--54 bars). Three Controlled Retraction Ignition Point (CRIP) maneuvers were achieved. Analysis of the raw process data was conducted to calculate mass and energy balances, and to determine influences of process conditions on gas composition, shift and methanation equilibrium, water influx and oxygen/coal conversion efficiencies.

  2. Toxicity studies of underground coal gasification and tarsands processes. Progress report, February 1, 1982-January 31, 1983

    SciTech Connect

    Not Available

    1983-01-01

    Process waters were obtained from trial coal gasification experiments at Hanna, Wyoming and Vernal, Utah. Samples were assayed for toxicity using the Ames test and the Paramecium bioassay. Results indicate that both the Paramecium and Ames bioassays show sporadic genotoxic response to the process waters. (DMC)

  3. Feasibility study for underground coal gasification at the Krabi coal mine site, Thailand: Volume 1. Progress report, December 1--31, 1995; Export trade information

    SciTech Connect

    Young, B.C.; Schmit, C.R.

    1996-01-01

    The report, conducted by Energy and Environmental Research Center, was funded by the US Trade and Development Agency. The objective of this report was to determine the technical, environmental and economic feasibility of developing, demonstrating, and commercializing underground coal gasification (UCG) at the Krabi coal mine site in Southern Thailand. This is Volume 1, the Progress Report for the period December 1, 1995, through December 31, 1995.

  4. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September--November 1994

    SciTech Connect

    1994-12-01

    Coal gasification technologies are finding increasing commercial applications for power generation or production of chemical feedstocks. The integrated-gasification-combined-cycle coal conversion process has been demonstrated to be a clean, efficient, and environmentally acceptable method of generating power. However, the gasfication process produces relatively large quantities of a solid waste termed slag. Regulatory trends with respect to solid waste disposal, landfill development costs, and public concern make utilization of slag a high-priority issue. Therefore, it is imperative that slag utilization methods be developed, tested, and commercialized in order to offset disposal costs. In previous projects, Praxis investigated the utilization of ``as-generated`` slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and landfill. We determined that it would be extremely difficult for ``as-generated`` slag to find acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that would meet specific industry requirements. This approach was made feasible by the discovery that slag could be made into a lightweight material by heating it to between 1600 and 1900{degree}F in a kiln, which indicated the potential for using such materials as substitutes for lightweight aggregates. Between 1987 and 1993, the technologies to produce these materials from slag were developed by Praxis with funding from the Electric Power Research Institute, Illinois Clean Coal Institute, and internal resources.

  5. High resolution seismic survey of the Hanna, Wyoming underground coal gasification area

    SciTech Connect

    Youngberg, A.D.; Berkman, E.; Orange, A.

    1982-01-01

    In November 1980 a high resolution seismic survey was conducted at the Department of Energy, Laramie Energy Technology Center's underground coal gasification test site near Hanna, Wyoming. The objectives of the survey were to determine the feasibility of utilizing high resolution seismic technology to locate and characterize underground coal burn zones and to identify shallow geologic faults at the test site. Seismic data acquisition and processing parameters were specifically designed to emphasize reflections at the shallow, 61 to 91 meter (200 to 300 foot) depths of interest. A three-dimensional grid of data was obtained over the Hanna II, Phases 2 and 3 burn zone. Processing included time varying filters, deconvolution, trace composition, and two-dimensional, areal stacking of the data in order to identify burn zone anomalies. An anomaly was clearly discernable resulting from the rubble-collapse void above the burn zone which was studied in detail and compared to synthetic models. It is felt, based on these results, that the seismic method can be used to define similar burns if great care is taken in both acquisition and processing phases of an investigation. The fault studies disclosed faults at the test site of hitherto unsuspected complexity. The fault system was found to be a graben complex with numerous antithetic faults. The antithetic faults also contain folded beds. One of the faults discovered may be responsible for the unexpected problems experienced in some of the early in-situ gasification tests at the site. A series of anomalies were discovered on the northeast end of one of the seismic lines, and these reflections have been identified as adits from the old Hanna No. 1 Coal Mine.

  6. Process for the production of a coal-water suspension which is suitable for use in coal gasification under elevated pressure

    SciTech Connect

    Lusch, J.; Heinen, H.; Kolodzey, W.; Schmidt, V.

    1985-07-02

    A coal-water suspension containing 50 to 75 percent by weight coal is disclosed based on the weight of the suspension. The bulk of the coal has a particle size of 50 to 500 ..mu..m, the proportion of the particles have a diameter greater than 0.5 mm in the coal being less than 15 percent by weight and the particle size distribution curve of the coal in the Rosin-rammler particle size distribution grid according to DIN 4190 has a slope of greater than or equal to 1; a process for the production of such water-coal suspension which is suitable for use in coal gasification under elevated pressure by mixing lump coal with water directly, the water being added in a concentration just sufficient to form a water-coal dust suspension suitable for the gasification reaction and grinding the resultant suspension in a disc attrition mill, a toothed disc attrition mill or a toothed colloid mill.

  7. Control technology assessment for coal gasification and liquefaction processes, CAN-DO Anthracite Coal Gasification Plant, Hazelton, Pennsylvania, 1981. Final report

    SciTech Connect

    Telesca, D.R.

    1982-04-01

    A survey was conducted at the CAN DO Coal Gasification Facility (SIC-5161), in Hazelton, Pennsylvania on May 28, 1981 to assess control technology and industrial hygiene measures used with the Wellman Galusha gasifier. No formal safety program was in effect. An industrial hygiene support program was being provided by Oak Ridge National Laboratories to assist in protecting employees and to characterize exposures to potential health hazards during startup. Preemployment physical examinations were provided and annual physicals were planned. Monitoring and alarm systems were installed for carbon-monoxide (630080). Industrial hygiene support activities were being conducted to identify other potential safety and health hazards. The author concludes that the management is concerned with providing a safe working environment. Recommendations include: periodic safety meetings; development of emergency procedures; training sessions for management and employees for safety and health related activities; employee participation in safety programs; formation of a safety committee; designation of a clean eating area; escape pack respirators at appropriate locations for emergency use; larger ventilation intake openings; welded joints; hinged poke hole covers; and steam injectors.

  8. Simultaneous removal of H{sub 2}S and NH{sub 3} in coal gasification processes. Final report

    SciTech Connect

    Jothimurugesan, K.; Adeyiga, A.A.; Gangwal, S.K.

    1996-11-01

    Nitrogen (N{sub 2}) occurs in coal in the form of tightly bound organic ring compounds, typically at levels of 1 to 2 wt.% on a dry-ash-free basis. During gasification, this fuel-bound nitrogen is released principally as ammonia. The formation of NH{sub 3} in coal gasification processes is a function of the coal N{sub 2} content and the gasifier operating conditions.During the use of coal gas to generate electricity in gas-fired turbines or molten carbonate fuel cells, fuel bound N{sub 2} is converted to nitrogen oxides (NO{sub x}), which are difficult to remove and are highly undesirable as atmospheric pollutants. Thus it is desirable to remove NH{sub 3} from coal gas in addition to other major contaminants such as hydrogen sulfide (H{sub 2}S) and particulates. The objective of this study was to develop a successful sorbent-catalyst combination of an NH{sub 3} decomposition catalyst with a zinc-based mixed-metal oxide H{sub 2}S sorbent with stable NH{sub 3} decomposition and H{sub 2}S removal efficiency under cyclic sulfidation-regeneration conditions in the temperature range of 500 to 700 C. Combining the NH{sub 3} and H{sub 2}S removal steps is expected to reduce capital and operating costs in an integrated gasification combined cycle (IGCC) power plant.

  9. Comparison of kinetic models for isothermal CO2 gasification of coal char-biomass char blended char

    NASA Astrophysics Data System (ADS)

    Zuo, Hai-bin; Geng, Wei-wei; Zhang, Jian-liang; Wang, Guang-wei

    2015-04-01

    This study investigated the isothermal gasification reactivity of biomass char (BC) and coal char (CC) blended at mass ratios of 1:3, 1:1, and 3:1 via isothermal thermogravimetric analysis (TGA) at 900, 950, and 1000°C under CO2. With an increase in BC blending ratio, there were an increase in gasification rate and a shortening of gasification time. This could be attributed to the high specific surface area of BC and the high uniformity of carbon structures in CC when compared to those in BC. Three representative gas-solid kinetic models, namely, the volumetric model (VM), grain model (GM), and random pore model (RPM), were applied to describe the reaction behavior of the char. Among them, the RPM model was considered the best model to describe the reactivity of the char gasification reaction. The activation energy of BC and CC isothermal gasification as determined using the RPM model was found to be 126.7 kJ/mol and 210.2 kJ/mol, respectively. The activation energy was minimum (123.1 kJ/mol) for the BC blending ratio of 75%. Synergistic effect manifested at all mass ratios of the blended char, which increased with the gasification temperature.

  10. Phase-equilibria for design of coal-gasification processes: dew points of hot gases containing condensible tars. Final report

    SciTech Connect

    Prausnitz, J.M.

    1980-05-01

    This research is concerned with the fundamental physical chemistry and thermodynamics of condensation of tars (dew points) from the vapor phase at advanced temperatures and pressures. Fundamental quantitative understanding of dew points is important for rational design of heat exchangers to recover sensible heat from hot, tar-containing gases that are produced in coal gasification. This report includes essentially six contributions toward establishing the desired understanding: (1) Characterization of Coal Tars for Dew-Point Calculations; (2) Fugacity Coefficients for Dew-Point Calculations in Coal-Gasification Process Design; (3) Vapor Pressures of High-Molecular-Weight Hydrocarbons; (4) Estimation of Vapor Pressures of High-Boiling Fractions in Liquefied Fossil Fuels Containing Heteroatoms Nitrogen or Sulfur; and (5) Vapor Pressures of Heavy Liquid Hydrocarbons by a Group-Contribution Method.

  11. Mild coal gasification: Product separation, pilot-unit support, twin screw heat transfer, and H sub 2 S evolution

    SciTech Connect

    Camp, D.W.; Wallman, P.H.; Coburn, T.T.

    1991-08-09

    Our general objective is to further the development of efficient continuous mild coal gasification processes. Our efforts this year have been in four main areas. A new thrust has been to identify and develop efficient processes to separate the vapor product stream into particulate-free liquid and mist-free gas. We continued work aimed at predicting heat transfer rates (hence throughput) in externally-heated twin-screw pyrolyzers. We sought to provide technical support for the design, installation, startup, and operation of the DOE-sponsored 500 kg/hr twin-screw mild gasification unit at Coal Technology Corporation (CTC). A smaller laboratory effort had the objective of identifying and testing the reaction mechanisms of sulfur species during coal pyrolysis. Detailed subproject objectives are given in their respective sections. 20 refs., 4 figs., 1 tab.

  12. Characterization, leachability and valorization through combustion of residual chars from gasification of coals with pine.

    PubMed

    Galhetas, Margarida; Lopes, Helena; Freire, Mrcia; Abelha, Pedro; Pinto, Filomena; Gulyurtlu, Ibrahim

    2012-04-01

    This paper presents the study of the combustion of char residues produced during co-gasification of coal with pine with the aim of characterizing them for their potential use for energy. These residues are generally rich in carbon with the presence of other elements, with particular concern for heavy metals and pollutant precursors, depending on the original fuel used. The evaluation of environmental toxicity of the char residues was performed through application of different leaching tests (EN12457-2, US EPA-1311 TCLP and EA NEN 7371:2004). The results showed that the residues present quite low toxicity for some of pollutants. However, depending on the fuel used, possible presence of other pollutants may bring environmental risks. The utilization of these char residues for energy was in this study evaluated, by burning them as a first step pre-treatment prior to landfilling. The thermo-gravimetric analysis and ash fusibility studies revealed an adequate thermochemical behavior, without presenting any major operational risks. Fluidized bed combustion was applied to char residues. Above 700C, very high carbon conversion ratios were obtained and it seemed that the thermal oxidation of char residues was easier than that of the coals. It was found that the char tendency for releasing SO(2) during its oxidation was lower than for the parent coal, while for NO(X) emissions, the trend was observed to increase NO(X) formation. However, for both pollutants the same control techniques might be applied during char combustion, as for coal. Furthermore, the leachability of ashes resulting from the combustion of char residues appeared to be lower than those produced from direct coal combustion. PMID:21963044

  13. Photoassisted electrolysis applied to coal gasification. Third quarterly report, 1 January 1982-31 Mar 1982

    SciTech Connect

    1982-01-01

    The literature search on electrochemical studies of various carbons has been completed. Two conclusions were reached: (1) The surfaces of various carbons are covered by oxide films to different extents and the oxides resemble either the quinone-like structure in their oxidized form or the hydroquinone-like structure in the reduced form. (2) When carbonaceous materials are oxidized chemically, electrochemically, or thermally, the first stage involves formation of the oxide film and the later stages oxide gas (CO or CO/sub 2/) evolution. The catalytic reaction mechanism of coal oxidation was substantiated by adding Fe/sup 3 +/ or Ce/sup 4 +/ to a cell containing a coal slurry without passing any electrical current and by monitoring the amount of CO/sub 2/ evolved. Also, studies were performed on current efficiencies of CO/sub 2/ production reaction as a function of the particle size of coal samples. Finally, the catalytic rate constants of various redox catalysts for the coal oxidation reaction are reported. These results indicate that the thermodynamics of the reaction systems play a predominant role in determining the rate constants. Methods of studying the stability of semiconductor electrodes were established employing rotating ring-disk electrode techniques. The long-term stability of semiconductor electrodes would be needed to carry out the photoassisted coal gasification reaction. In the method we developed, the semiconductor was used as a disk electrode while the noble metal, e.g., Au or Pt, is used as a ring electrode. The species generated at the semiconductor electrode by light illumination is detected at the ring electrode by applying the proper electrode potential. If the ring detection current is lower than its expected value, the disk may undergo the photocorrosion reaction.

  14. Lawrence Livermore National Laboratory underground coal gasification data base. [US DOE-supported field tests; data

    SciTech Connect

    Cena, R. J.; Thorsness, C. B.

    1981-08-21

    The Department of Energy has sponsored a number of field projects to determine the feasibility of converting the nation's vast coal reserves into a clean efficient energy source via underground coal gasification (UCG). Due to these tests, a significant data base of process information has developed covering a range of coal seams (flat subbituminous, deep flat bituminous and steeply dipping subbituminous) and processing techniques. A summary of all DOE-sponsored tests to data is shown. The development of UCG on a commercial scale requires involvement from both the public and private sectors. However, without detailed process information, accurate assessments of the commercial viability of UCG cannot be determined. To help overcome this problem the DOE has directed the Lawrence Livermore National Laboratory (LLNL) to develop a UCG data base containing raw and reduced process data from all DOE-sponsored field tests. It is our intent to make the data base available upon request to interested parties, to help them assess the true potential of UCG.

  15. Thermal hydrocracking of coal derived liquid from mild gasification (production of phenols, BTX and naphthalenes)

    SciTech Connect

    Sato, Yoshiki; Kodera, Yoichi; Kamo, Tohru; Kameyama, Mitsuo; Tatsumoto, Katsunobu; Coolidge, D.W.

    1997-12-31

    Coal derived liquid from mild gasification contains more than 40% of alkylphenols with alkylnaphthalenes and a small amount of benzofuran, naphthol and condensed aromatic derivatives. In this study, thermal hydrocracking of the coal derived liquid, and related model compounds have been investigated using a small atmospheric flow apparatus at temperatures of 700--770 C with residence time of 3--10 sec, and hydrogen-to-reactant molar ratio of about 3--10. In the experiments using m-cresol and 2,5-dimethylphenol, dealkylation and dehydroxylation proceeded concurrently with high selectivity in the presence of excess hydrogen. The rates of hydrocracking of m-cresol and 2,5-dimethylphenol were in accordance with first-order rate law with respect to reactant. This indicates that the same kinetic equation for the demethylation of alkylbenzenes can be applied. Rates of demethylation and dehydroxylation for cresols and dimethylphenols have been measured at 700 C by using toluene as an internal reference, and discussed in terms of chemical structure. Thermal hydrocracking of the coal derived liquid produced 20--40 wt% gases and 60--80 wt% liquids. Gaseous products mainly consisted of carbon monoxide and methane with small amounts of C{sub 2} and C{sub 3} hydrocarbon gases. Liquid products, obtained at 770 C, contained 24 wt% of BTX, 40 wt% of phenol and cresols, and 12 wt% of naphthalene and methylnaphthalenes. Yield of useful chemicals, having simple aromatic structure in the liquid product increased with temperature and residence time.

  16. Producing fired bricks using coal slag from a gasification plant in indiana

    USGS Publications Warehouse

    Chen, L.-M.; Chou, I.-Ming; Chou, S.-F.J.; Stucki, J.W.

    2009-01-01

    Integrated gasification combined cycle (IGCC) is a promising power generation technology which increases the efficiency of coal-to-power conversion and enhances carbon dioxide concentration in exhaust emissions for better greenhouse gas capture. Two major byproducts from IGCC plants are bottom slag and sulfur. The sulfur can be processed into commercially viable products, but high value applications need to be developed for the slag material in order to improve economics of the process. The purpose of this study was to evaluate the technical feasibility of incorporating coal slag generated by the Wabash River IGCC plant in Indiana as a raw material for the production of fired bricks. Full-size bricks containing up to 20 wt% of the coal slag were successfully produced at a bench-scale facility. These bricks have color and texture similar to those of regular fired bricks and their water absorption properties met the ASTM specifications for a severe weathering grade. Other engineering properties tests, including compressive strength tests, are in progress.

  17. Na/Ca catalyzation of Illinois coals for gasification. Final technical report, September 1, 1992--August 31, 1993

    SciTech Connect

    Jha, M.C.; McCormick, R.L.

    1993-12-31

    Gasification for power generation via IGCC processes is expected to become an important market for high sulfur Illinois Basin coals. Fluid-bed gasifiers have significant advantages over entrained flow processes. These advantages include ease of control, large turndown capacity, high thermal efficiency, and moderate oxygen and steam requirements. Three of the most pressing technical problems in fluid-bed gasification of Illinois coals are the caking tendency, high sulfur content, and low carbon conversion and consequent large char recycle required in most systems. This program explores the use of gasification catalysts to attack these three problems. The catalysts are sodium/calcium mixtures. Another advantage of using catalysts is that gasification temperature might be lowered, leading to less expensive materials of construction and a reduction in alkali vaporization. The results of this study indicate that these catalysts can reduce or eliminate the caking of Illinois coals. Loadings below 1 weight % were effective if the catalyst was added by impregnation at low pH (below about 5). An Na/Ca molar ratio of greater than 1 also leads to lower catalyst requirement.

  18. Development of a model of entrained flow coal gasification and study of aerodynamic mechanisms of action on gasifier operation

    NASA Astrophysics Data System (ADS)

    Abaimov, N. A.; Ryzhkov, A. F.

    2015-11-01

    Problems requiring solution in development of modern highly efficient gasification reactor of a promising high power integrated gasification combined-cycle plant are formulated. The task of creating and testing a numerical model of an entrained-flow reactor for thermochemical conversion of pulverized coal is solved. The basic method of investigation is computational fluid dynamics. The submodel of thermochemical processes, including a single-stage scheme of volatile substances outlet and three heterogeneous reactions of carbon residue conversion (complete carbon oxidation, Boudouard reaction and hydrogasification), is given. The mass loss rate is determined according to the basic assumptions of the diffusion-kinetic theory. The equations applied for calculation of the process of outlet of volatile substances and three stages of fuel gasifi-cation (diffusion of reagent gas toward the surface of the coal particle, heterogeneous reactions of gas with carbon on its surface, and homogeneous reactions beyond the particle surface) are presented. The universal combined submodel Eddy Dissipation/Finite Rate Chemistry with standard (built-in) constants is used for numerical estimates. Aerodynamic mechanisms of action on thermochemical processes of solid fuel gasification are studied, as exemplified by the design upgrade of a cyclone reactor of preliminary thermal fuel preparation. Volume concentrations of combustible gases and products of complete combustion in the syngas before and after primary air and pulverized coal flows' redistribution are given. Volume concentrations of CO in syngas at different positions of tangential secondary air inlet nozzle are compared.

  19. Effects and characterization of an environmentally-friendly, inexpensive composite Iron-Sodium catalyst on coal gasification

    NASA Astrophysics Data System (ADS)

    Monterroso, Rodolfo

    Coal gasification has been commercially used for more than 60 years in the production of fuels and chemicals. Recently, and due to the lowered environmental impacts and high efficiency derived from integrated gasification combined cycle (IGCC), this process has received increased attention. Furthermore, upcoming strict CO2 emissions regulations by the U.S. Environmental Protection Agency (EPA) will no longer be achievable by traditional means of coal combustion, therefore, growing dependence on different energy sources has drawn attention to clean coal technologies, such as coal-to-liquids processing, and the core of this process is also gasification. Gasification is an energy intensive process that can be substantially improved in terms of efficiency through the use of catalysts. In this study, the effect of the composite catalyst, FeCO3-Na2CO3, on gasification of a low-sulfur sub-bituminous Wyodak coal from the Powder River Basin (PRB) of Wyoming was investigated. The catalytic effects of the composite catalysts were evaluated by comparing their effluent gas compositions and carbon conversion kinetics to those achieved in the presence of either FeCO3 or Na2CO3 catalyst alone or without the presence of any catalyst. All of the evaluation work was conducted in a fixed bed gasifier at atmospheric pressure. Compared to raw coal with no catalyst, the composite catalyst is efficient in increasing the carbon conversion rate constant by as much as two times within the 700-800°C range due to its ability to reduce the activation energy of gasification by about 30-40%. Compared to pure sodium and iron catalysts, the composite catalyst can increase the yields of desired products H2 and CO at 800°C by 15% and 40%, respectively. The composite catalyst can not only synergize the advantages, but also overcome the challenges of pure iron or pure sodium based catalytic coal gasification processes. Moreover, the mechanisms of this particular catalytic coal gasification process were studied through characterization tests. X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Mossbauer spectroscopy, scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), gas chromatography (GC-MS) and nuclear magnetic resonance spectroscopy (NMR) were used to perform the analyses. The XRD results are consistent with interactive mechanisms or the formation of Na-Fe oxides as the catalytic pathway. Activity of the iron catalyst during late stages of the gasification process was confirmed through XPS. Mossbauer spectroscopy also indicated the presence of metallic iron and cementite in the char at different stages. The Fe catalysts were better at tar decomposition than the Na catalysts, as indicated by GC-MS analyses. NMR spectra confirmed that tar compositions vary with the catalytic mechanism. FTIR analysis confirmed the presence of high yields of aromatic components and long aliphatic chains in the tar. Composite Fe-Na catalysts provide a method to tailor the amounts and composition of product generated during gasification.

  20. FUNDAMENTAL INVESTIGATION OF FUEL TRANSFORMATIONS IN PULVERIZED COAL COMBUSTION AND GASIFICATION TECHNOLOGIES

    SciTech Connect

    Robert Hurt; Joseph Calo; Thomas H. Fletcher; Alan Sayre

    2005-04-29

    The goal of this project was to carry out the necessary experiments and analyses to extend current capabilities for modeling fuel transformations to the new conditions anticipated in next-generation coal-based, fuel-flexible combustion and gasification processes. This multi-organization, multi-investigator project has produced data, correlations, and submodels that extend present capabilities in pressure, temperature, and fuel type. The combined experimental and theoretical/computational results are documented in detail in Chapters 1-8 of this report, with Chapter 9 serving as a brief summary of the main conclusions. Chapters 1-3 deal with the effect of elevated pressure on devolatilization, char formation, and char properties. Chapters 4 and 5 deal with advanced combustion kinetic models needed to cover the extended ranges of pressure and temperature expected in next-generation furnaces. Chapter 6 deals with the extension of kinetic data to a variety of alternative solid fuels. Chapter 7 focuses on the kinetics of gasification (rather than combustion) at elevated pressure. Finally, Chapter 8 describes the integration, testing, and use of new fuel transformation submodels into a comprehensive CFD framework. Overall, the effects of elevated pressure, temperature, heating rate, and alternative fuel use are all complex and much more work could be further undertaken in this area. Nevertheless, the current project with its new data, correlations, and computer models provides a much improved basis for model-based design of next generation systems operating under these new conditions.

  1. Some studies on a solid state sulfur probe for coal gasification systems

    NASA Technical Reports Server (NTRS)

    Jacob, K. T.; Rao, D. B.; Nelson, H. G.

    1977-01-01

    Measurements on the solid electrolyte cell (Ar + H(2) + H(2)S/CaS + CaF(2) + (Pt)//CaF(2)//(Pt) + CaF(2) + CaS/H(2) + H(2)+Ar) show that the emf of the cell is directly related to the difference in sulfur potentials established at the Ar + H(2) + H(2)S/electrode interfaces. The electrodes convert the sulfur potential gradient across the calcium fluoride electrolyte into an equivalent fluorine potential gradient. Response time of the probe varies from approximately 9 hr at 990 K to 2.5 hr at 1225 K. The conversion of calcium sulfide and/or calcium fluoride into calcium oxide is not a problem anticipated in commercial coal gasification systems. Suggestions are presented for improving the cell for such commercial applications.

  2. Treatment of coal gasification wastewater by membrane bioreactor hybrid powdered activated carbon (MBRPAC) system.

    PubMed

    Jia, Shengyong; Han, Hongjun; Hou, Baolin; Zhuang, Haifeng; Fang, Fang; Zhao, Qian

    2014-12-01

    A laboratory-scale membrane bioreactor hybrid powdered activated carbon (MBRPAC) system was developed to treat coal gasification wastewater to enhance the COD, total phenols (TPh), NH4+ removals and migrate the membrane fouling. Since the MBRPAC system operated with PAC dosage of 4 g L?1, the maximum removal efficiencies of COD, TPh and NH4+ reached 93%, 99% and 63%, respectively with the corresponding influent concentrations of 2.27 g L?1, 497 mg L?1 and 164 mg N L?1; the PAC extraction efficiencies of COD, TPh and NH4+ were 6%, 3% and 13%, respectively; the transmembrane pressure decreased 34% with PAC after 50 d operation. The results demonstrate that PAC played a key role in the enhancement of biodegradability and mitigation of membrane fouling. PMID:25461944

  3. Utilization of lightweight materials made from coal gasification slags. Quarterly report, March 1--May 31, 1996

    SciTech Connect

    1996-12-31

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of lightweight aggregates (LWA) and ultra-lightweight (ULWA) from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot-scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. The following significant events occurred during this reporting period: testing of slag-based lightweight aggregates for roof tile and concrete applications.

  4. Environmental assessment for the Hoe Creek underground, Coal Gasification Test Site Remediation, Campbell County, Wyoming

    SciTech Connect

    1997-10-01

    The U.S. Department of Energy (DOE) has prepared this EA to assess environmental and human health Issues and to determine potential impacts associated with the proposed Hoe Creek Underground Coal Gasification Test Site Remediation that would be performed at the Hoe Creek site in Campbell County, Wyoming. The Hoe Creek site is located south-southwest of the town of Gillette, Wyoming, and encompasses 71 acres of public land under the stewardship of the Bureau of Land Management. The proposed action identified in the EA is for the DOE to perform air sparging with bioremediation at the Hoe Creek site to remove contaminants resulting from underground coal gasification (UCG) experiments performed there by the DOE in the late 1970s. The proposed action would involve drilling additional wells at two of the UCG test sites to apply oxygen or hydrogen peroxide to the subsurface to volatilize benzene dissolved in the groundwater and enhance bioremediation of non-aqueous phase liquids present in the subsurface. Other alternatives considered are site excavation to remove contaminants, continuation of the annual pump and treat actions that have been used at the site over the last ten years to limit contaminant migration, and the no action alternative. Issues examined in detail in the EA are air quality, geology, human health and safety, noise, soils, solid and hazardous waste, threatened and endangered species, vegetation, water resources, and wildlife. Details of mitigative measures that could be used to limit any detrimental effects resulting from the proposed action or any of the alternatives are discussed, and information on anticipated effects identified by other government agencies is provided.

  5. Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program. Environmental Assessment

    SciTech Connect

    Not Available

    1993-05-01

    The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO{sub 2} emissions by greater than 90% and limiting NO{sub x} emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today`s conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated.

  6. Characterization and optimization of sorbents utilized for emission control during coal gasification. Quarterly research report, October 1, 1996--December 31, 1996

    SciTech Connect

    1997-01-23

    Results on activities pertaining to emission control during coal gasification are described. Main efforts were spent on interfacing test instruments with the personal computer with the use of a virtual instrumentation program.

  7. Characterization and failure analysis of ceramic filters utilized for emission control during coal gasification. Topical report, October 1, 1995--September 30, 1996

    SciTech Connect

    Huque, Ziaul, Mei, D.; Zhou, J.

    1998-12-31

    Ceramic filters for pollutant emission control from coal gasification have been evaluated. The following were investigated: permeability, cleaning, back pulse pressure distribution measurement within candle filter without dust cake, and optimization on back pulse system design.

  8. Co-gasification of different rank coals with biomass and petroleum coke in a high-pressure reactor for H(2)-rich gas production.

    PubMed

    Fermoso, J; Arias, B; Gil, M V; Plaza, M G; Pevida, C; Pis, J J; Rubiera, F

    2010-05-01

    Four coals of different rank were gasified, using a steam/oxygen mixture as gasifying agent, at atmospheric and elevated pressure in a fixed bed reactor fitted with a solids feeding system in continuous mode. Independently of coal rank, an increase in gasification pressure led to a decrease in H(2) + CO production and carbon conversion. Gasification of the different rank coals revealed that the higher the carbon content and reactivity, the greater the hydrogen production. Co-gasification experiments of binary (coal-biomass) and ternary blends (coal-petcoke-biomass) were conducted at high pressure to study possible synergetic effects. Interactions between the blend components were found to modify the gas production. An improvement in hydrogen production and cold gas efficiency was achieved when the coal was gasified with biomass. PMID:20061144

  9. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2007-03-31

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the hightemperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several 409 low alloy steel samples after coating them in our fluidized bed reactor and also after exposing them to our corrosion test. We report the following findings: 1. A protective coating was deposited inside a porous 409 steel sample to protect it from sulfidation attack. The coating was based on a combination of Si diffusion layer, Nb interlayer and nitrides of titanium and silicon. 2. Analysis of solid coupons exposed to simulated coal gas at 900 C for 300 h showed that multilayer metal/ceramic coatings provide a better protection than ceramic coatings. 3. Deposition of several ceramic/metal multilayer coatings showed that coatings with niobium and tantalum interlayers have good adhesion. However, coatings with a tungsten interlayer suffered localized delaminating and coatings with Zr interlayers showed poor adhesion. 4. Analysis of solid coupons, coated with the above-mentioned multilayer films, after exposure to simulated coal gas at 900 C for 300 h showed that niobium is the best candidate for interlayer material.

  10. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2006-06-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several coated and exposed samples of 409 steel by scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX). We report here on findings of this analysis: (1) A SS409 coupon that was coated with multilayered combined nitrides of Ti, Al, and Si showed adherent coatings on the surface; (2) A similarly coated coupon, after exposure to simulated coal gas at 900 C for 300 h, revealed that the coating has cracked during the exposure; (3) An SS409 coupon that was coated with nitrides of Ti and Si with a barrier layer of tungsten in between to improve the adhesion of the coating and to prevent outward diffusion of iron to the surface. (4) A porous coupon was coated with nitrides of Ti and Al and examination of the coupon revealed deposition of Ti at the interior surfaces. A similarly prepared coupon was exposed to simulated coal gas at 370 C for 300 h, and it showed no corrosion.

  11. Source test and evaluation program at the Glen-Gery coal gasification facility

    SciTech Connect

    Page, G.C.; Rhodes, W.J.

    1980-12-01

    This paper presents the results of a Source Test and Evaluation Program conducted at a commercial coal gasification facility. The facility uses a Wellman-Galusha gasifier to produce low-Btu fuel gas from anthracite coal. The major objective of the test program was to perform an environmental assessment on the facility's waste streams and fugitive emissions. Results from the chemical analyses of the plant's waste streams indicate that all waste streams contained organic or inorganic components which may have potentially harmful health and/or ecological effects. In the pokehole and coal hopper gaseous emissions, CO, NH/sub 3/, and possibly Fe(CO)/sub 5/ were found to be of major concern. The gasifier ash and cyclone dust contained a number of trace elements that may be potentially harmful. Analyses performed on the leachate from these two solid waste streams indicate that leachate may have potentially harmful health and/or ecological effects; however, concentrations of all elements were below current RCRA Guidelines. Overall, the indicated potential health and ecological effects of the Wellman-Galusha facility's waste streams were found to be significantly lower than those for waste streams produced by gasifying bituminous coal. This was due principally to the much lower levels of organics in the Wellman-Galusha facility's waste streams. Results of bioassay screening tests also indicate lower potential effects of the facility's waste streams. As part of the test program, on-line instrumentation to monitor gaseous species (H/sub 2/, COS, CS/sub 2/, SO/sub 2/, NH/sub 3/, and C/sub 1/-C/sub 4//sup +/ hydrocarbons) was developed. Results from the on-line instrumentation were validated by alternate sampling and analysis techniques.

  12. Prediction and measurement of entrained flow coal gasification processes. Interim report, September 8, 1981-September 7, 1983

    SciTech Connect

    Hedman, P.O.; Smoot, L.D.; Fletcher, T.H.; Smith, P.J.; Blackham, A.U.

    1984-01-31

    This volume reports interim experimental and theoretical results of the first two years of a three year study of entrained coal gasification with steam and oxygen. The gasifier facility and testing methods were revised and improved. The gasifier was also modified for high pressure operation. Six successful check-out tests at elevated pressure were performed (55, 75, 100, 130, 170, and 215 psig), and 8 successful mapping tests were performed with the Utah bituminous coal at an elevated pressure of 137.5 psig. Also, mapping tests were performed at atmospheric pressure with a Utah bituminous coal (9 tests) and with a Wyoming subbituminous coal (14 tests). The LDV system was used on the cold-flow facility to make additional nonreactive jets mixing measurements (local mean and turbulent velocity) that could be used to help validate the two-dimensional code. The previously completed two-dimensional entrained coal gasification code, PCGC-2, was evaluated through rigorous comparison with cold-flow, pulverized coal combustion, and entrained coal gasification data. Data from this laboratory were primarily used but data from other laboratories were used when available. A complete set of the data used has been compiled into a Data Book which is included as a supplemental volume of this interim report. A revised user's manual for the two-dimensional code has been prepared and is also included as a part of this interim report. Three technical papers based on the results of this study were published or prepared. 107 references, 57 figures, 35 tables.

  13. Synergetic and inhibition effects in carbon dioxide gasification of blends of coals and biomass fuels of Indian origin.

    PubMed

    Satyam Naidu, V; Aghalayam, P; Jayanti, S

    2016-06-01

    The present study investigates the enhancement of CO2 gasification reactivity of coals due to the presence of catalytic elements in biomass such as K2O, CaO, Na2O and MgO. Co-gasification of three Indian coal chars with two biomass chars has been studied using isothermal thermogravimetric analysis (TGA) in CO2 environment at 900, 1000 and 1100°C. The conversion profiles have been used to establish synergetic or inhibitory effect on coal char reactivity by the presence of catalytic elements in biomass char by comparing the 90% conversion time with and without biomass. It is concluded that both biomasses exhibit synergistic behavior when blended with the three coals with casuarina being more synergetic than empty fruit bunch. Some inhibitory effect has been noted for the high ash coal at the highest temperature with higher 90% conversion time for the blend over pure coal, presumably due to diffusional control of the conversion rate. PMID:26967339

  14. Chemical process modelling of Underground Coal Gasification (UCG) and evaluation of produced gas quality for end use

    NASA Astrophysics Data System (ADS)

    Korre, Anna; Andrianopoulos, Nondas; Durucan, Sevket

    2015-04-01

    Underground Coal Gasification (UCG) is an unconventional method for recovering energy from coal resources through in-situ thermo-chemical conversion to gas. In the core of the UCG lays the coal gasification process which involves the engineered injection of a blend of gasification agents into the coal resource and propagating its gasification. Athough UCG technology has been known for some time and considered a promising method for unconventional fossil fuel resources exploitation, there are limited modelling studies which achieve the necessary accuracy and realistic simulation of the processes involved. This paper uses the existing knowledge for surface gasifiers and investigates process designs which could be adapted to model UCG. Steady state simulations of syngas production were developed using the Advanced System for Process ENgineering (Aspen) Plus software. The Gibbs free energy minimisation method was used to simulate the different chemical reactor blocks which were combined using a FORTRAN code written. This approach facilitated the realistic simulation of the gasification process. A number of model configurations were developed to simulate different subsurface gasifier layouts considered for the exploitation of underground coal seams. The two gasifier layouts considered here are the linked vertical boreholes and the controlled retractable injection point (CRIP) methods. Different stages of the UCG process (i.e. initialisation, intermediate, end-phase) as well as the temperature level of the syngas collection point in each layout were found to be the two most decisive and distinctive parameters during the design of the optimal model configuration for each layout. Sensitivity analyses were conducted to investigate the significance of the operational parameters and the performance indicators used to evaluate the results. The operational parameters considered were the type of reagents injected (i.e. O2, N2, CO2, H2O), the ratio between the injected reagents and the feedstock quantity (i.e. coal), the pressure, the gasification and the combustion temperatures. The performance indicators included the composition and the energy content of the product gas as well as the carbon and energy efficiency achieved under each operational scenario. Different operational scenarios for every model configuration facilitated the cross-comparison among different configurations. The proximate and ultimate analysis data for the coal seams modelled were taken from a number of candidate UCG sites (Durucan et al., 2014) .The model findings were validated using the results of field trials reported in the literature. It was found that, increased gasification temperature leads to higher H2 and CO quantities in the product gas. Moreover, CH4 and CO2 concentrations increased as reaction pressure increased, while the CH4 quantity reached its highest value at the highest operational pressure, when combined with the lowest gasification temperature. The simulation models developed can be used to design and validate experimental UCG studies and offer significant advantages in terms of time and resource savings. As the UCG process consists of interrelated stages and a number of diverse phenomena, therefore, the gasification designs developed could act as the basis for an integrated UCG model tailored to the needs of a UCG pilot plant.

  15. In situ small angle x-ray studies of coal gasification

    SciTech Connect

    Jensen, K F

    1983-01-01

    This report summarizes the progress made the first 12 months of a planned 36 month project on small angle x-ray studies of coal and char pore structure. Model carbon studies have been employed to demonstrate the usefulness of small angle x-ray scattering (SAXS) in monitoring the structural changes in porous carbonaceous materials during gasification. Scattering data from particles gasified to varying levels of conversion show increases in the micropore sizes with conversion. This is also supported by surface area measurements by SAXS showing a maximum at intermediate conversion in agreements with previous studies by conventional means. The application of SAXS to PSOC coal samples is also demonstrated. Existing models for the porous structure have been reviewed and percolation theory has been selected as a consistent framework for both the modelling and the data analysis. This theory will make it possible to describe the porous structure in terms of its geometry and connectivity, rather than being limited to a fixed geometry as in conventional approaches. Two graduate students and the PI have been trained in SAXS and the associated theory. Results from the model carbon studies have been published. 18 references, 9 figures, 2 tables.

  16. Low-Btu coal gasification in the United States: company topical. [Brick producers

    SciTech Connect

    Boesch, L.P.; Hylton, B.G.; Bhatt, C.S.

    1983-07-01

    Hazelton and other brick producers have proved the reliability of the commercial size Wellman-Galusha gasifier. For this energy intensive business, gas cost is the major portion of the product cost. Costs required Webster/Hazelton to go back to the old, reliable alternative energy of low Btu gasification when the natural gas supply started to be curtailed and prices escalated. Although anthracite coal prices have skyrocketed from $34/ton (1979) to over $71.50/ton (1981) because of high demand (local as well as export) and rising labor costs, the delivered natural gas cost, which reached $3.90 to 4.20/million Btu in the Hazelton area during 1981, has allowed the producer gas from the gasifier at Webster Brick to remain competitive. The low Btu gas cost (at the escalated coal price) is estimated to be $4/million Btu. In addition to producing gas that is cost competitive with natural gas at the Webster Brick Hazelton plant, Webster has the security of knowing that its gas supply will be constant. Improvements in brick business and projected deregulation of the natural gas price may yield additional, attractive cost benefits to Webster Brick through the use of low Btu gas from these gasifiers. Also, use of hot raw gas (that requires no tar or sulfur removal) keeps the overall process efficiency high. 25 references, 47 figures, 14 tables.

  17. Combined Air Sparge and Bioremediation of an Underground Coal Gasification Site

    SciTech Connect

    Covell, J.R.; Thomas, M.H.

    1996-12-01

    EG&G Technical Services of West Virginia (TSWV) Inc. is successfully remediating a former underground coal gasification (UCG) test site in northeastern Wyoming. EG&G is demonstrating the effectiveness of combined air sparge and biostimulation technology. This project is being conducted for the U.S. Department of Energy (DOE ) - Morgantown Energy Technology Center (METC), the lease holder of the site. UCG testing from 1976 through 1979 contaminated three water-bearing units at the site with benzene. Previous pump and treat operations at the site showed the presence of a persistent non-dissolved benzene source material. The Felix I coal seam is the most contaminated unit at the site and was the target unit for the initial demonstration. Air sparging was selected to strip dissolved benzene, volatilize the non- dissolved benzene source material, and to provide oxygen for increasing aerobic bacteria populations. Indigenous bacteria populations were stimulated with ammonium phosphate addition. EG&G designed the remediation system to take advantage of the hydrogeologic environment to produce a cost-effective approach to the groundwater remediation. Groundwater pumping was used to manipulate subsurface air flow, nutrient transport, and biomass management. Demonstration operations began on September 29, 1995, and were suspended on April 30, 1996 to begin demonstration expansion. Initial results of the demonstration show substantial reduction in benzene concentrations across the demonstration area. Benzene concentration reductions greater than 80% were observed two months after demonstration operations were suspended.

  18. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-06-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. In previous tests, we had frequently encountered problems with our steam generator that were exacerbated by the very low flow rates that we needed. During this period we installed a new computer-controlled system for injecting water into the steam generator that eliminated this problem. We also tested alloy coupons coated by using the improved procedures described in our last quarterly report. Most of these coatings were nitrided Ti and Ta coatings, either by themselves, or sometimes with barrier layers of Al and Si nitrides. The samples were tested for 300 h at 900 C in a gas stream designed to mimic the environment in the high temperature heat recovery unit (HTHRU). Three samples that showed least corrosion were exposed for an additional 100 h.

  19. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-12-01

    Heat exchangers, particle filters, turbines, and other components in an integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high-alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period, we conducted a simulated gasifier test primarily with TiN-coated steel samples. Although the test showed these coatings to offer significant protection against corrosion, they also revealed a lack of uniformity in the coatings. We spent a considerable amount of effort improving our coatings procedure as well as the fluidized bed reactor and its heater. Based on the results collected thus far, we selected 12 samples and sent them to ConocoPhillips for testing in their gasifier at the Wabash River Energy plant.

  20. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-09-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period, we conducted several exposure tests with coated and uncoated coupons including a ''500-h'' test. The first experiment was a 316-h test and was designed to look at the performance of Ti/Ta nitride coatings, which seemed to fare the best in earlier tests. The next experiment was a 112-h test with a range of pure metals and commercially available materials. Its purpose was to help identify those metals that best withstood gasifier environment, and hence should be good ingredients for coatings. Finally, we ran a ''500-h'' test, which was also our milestone, with coupons coated with Ti/Ta nitride or Cr/Al coatings.

  1. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2005-03-15

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we conducted two 300-hour tests. In the first test, we exposed samples at 900 C under conditions simulating the high-temperature heat recovery unit (HTHRU). The second test was at 370 C, corresponding to the filter units following the HTHRU. The tests were showed the resilience of silicon nitride as a coating component, and the new coating procedures better penetrated the pores in sintered metal filter samples. Finally, we also received samples that were exposed in the Wabash River plant. Unfortunately, all these samples, that were prepared last year, were severely eroded and/or corroded.

  2. Structural and thermal behavior of coal combustion and gasification by-products

    SciTech Connect

    Valimbe, P.S.; Malhotra, V.M.; Banerjee, D.

    1995-12-31

    We have initiated studies which attempt to convert coal combustion and coal gasification by-products into high-value composite materials. However, before conversion strategies can be put in place, the raw materials must be characterized. Therefore, we undertook systematic microscopy and spectroscopy measurements on PCC fly ash, FBC fly ash, FBC spent bed ash, and scrubber sludge. Our spectroscopic results indicate that the scrubber sludge is mainly composed of a gypsum-like phase whose lattice structure does not exactly match either conventional gypsum or hannebachite. SEM images indicate that unlike PCC fly ash particles, which are mainly spherical, the FBC fly ash and FBC spent bed ash particles are irregularly shaped and show considerable fusion. FBC fly ashes are mainly composed of anhydrite, lime, portlandite, calcite, hematite, magnetite and various glass phases. The DTA and DSC data suggest that the PCC fly ash is thermally stable up to 1100{degrees}C. However, this is not the case for FBC residue.

  3. LWA demonstration applications using Illinois coal gasification slag: Phase II. Technical report, 1 March--31 May 1994

    SciTech Connect

    Choudhry, V.; Steck, P.

    1994-09-01

    The major objective of this project is to demonstrate the suitability of using ultra-lightweight aggregates (ULWA) produced by thermal expansion of solid residues (slag) generated during the gasification of Illinois coals as substitutes for conventional aggregates, which are typically produced by pyroprocessing of perlite ores. To meet this objective, expanded slag aggregates produced from an Illinois coal slag feed in Phase I will be subjected to characterization and applications-oriented testing. Target applications include the following: aggregates in precast products (blocks and rooftiles); construction aggregates (loose fill insulation and insulating concrete); and other applications as identified from evaluation of expanded slag properties. The production of value-added products from slag is aimed at eliminating a solid waste and possibly enhancing the overall economics of the gasification process, especially when the avoided costs of disposal are taken into consideration.

  4. IGDS/TRAP Interface Program (ITIP). Software User Manual (SUM). [network flow diagrams for coal gasification studies

    NASA Technical Reports Server (NTRS)

    Jefferys, S.; Johnson, W.; Lewis, R.; Rich, R.

    1981-01-01

    This specification establishes the requirements, concepts, and preliminary design for a set of software known as the IGDS/TRAP Interface Program (ITIP). This software provides the capability to develop at an Interactive Graphics Design System (IGDS) design station process flow diagrams for use by the NASA Coal Gasification Task Team. In addition, ITIP will use the Data Management and Retrieval System (DMRS) to maintain a data base from which a properly formatted input file to the Time-Line and Resources Analysis Program (TRAP) can be extracted. This set of software will reside on the PDP-11/70 and will become the primary interface between the Coal Gasification Task Team and IGDS, DMRS, and TRAP. The user manual for the computer program is presented.

  5. Integrated Gasification Combined Cycle (IGCC) demonstration project, Polk Power Station -- Unit No. 1. Annual report, October 1993--September 1994

    SciTech Connect

    1995-05-01

    This describes the Tampa Electric Company`s Polk Power Station Unit 1 (PPS-1) Integrated Gasification Combined Cycle (IGCC) demonstration project which will use a Texaco pressurized, oxygen-blown, entrained-flow coal gasifier to convert approximately 2,300 tons per day of coal (dry basis) coupled with a combined cycle power block to produce a net 250 MW electrical power output. Coal is slurried in water, combined with 95% pure oxygen from an air separation unit, and sent to the gasifier to produce a high temperature, high pressure, medium-Btu syngas with a heat content of about 250 Btu/scf (LHV). The syngas then flows through a high temperature heat recovery unit which cools the syngas prior to its entering the cleanup systems. Molten coal ash flows from the bottom of the high temperature heat recovery unit into a water-filled quench chamber where it solidifies into a marketable slag by-product.

  6. A novel approach to highly dispersing catalytic materials in coal for gasification. Final technical report, September 1989--November 1992

    SciTech Connect

    Abotsi, G.M.K.; Bota, K.B.

    1992-12-01

    The objectives of this project were to investigate the effects of coal surface charge on the uptake of aqueous soluble metal catalysts from solution and to determine the influence of the interfacial interaction on char reactivity. Another goal is to assess the potential of using potassium carbonate, potassium acetate or their mixtures as catalysts for char gasification. The lower cost and the high catalytic activity of the latter compound will produce economic benefits by reducing the amount of potassium carbonate required for efficient char reactivities on a commercial scale. To minimize the interference of the coals` inherent inorganic materials with the added calcium or potassium, the gasification studies were restricted to the demineralized coals. In a manner similar to the effect of pH on the surface electrochemistry of the coals, the reactivities of the calcium- or potassium-loaded chars in bon dioxide at 800{degree}C were dependent upon the pH at which the catalysts were ion-exchanged onto the coals. For the calcium-containing chars, the reactivities increased in the order: pH 6 > pH 10 > pH 1. In contrast, the variation of the gasification rates with potassium loading pH was: pH 6 {approximately} pH 10 {much_gt} pH 1. However, simultaneous adsorption of the metals at {approximately} pH 1 enhanced char reactivity relative to metals loading at pH 6 or 10. These findings are attributed to the differences in the extent of electrostatic interaction between the calcium or potassium ions and the charged coal surface during catalyst loading from solution.

  7. Plasma-Augmented Fluidized Bed Gasification of Sub-bituminous Coal in CO2-O2 Atmospheres

    NASA Astrophysics Data System (ADS)

    Lelievre, C.; Pickles, C. A.; Hultgren, S.

    2016-01-01

    The gasification of a sub-bituminous coal using CO2-O2 gas mixtures was studied in a plasma-augmented fluidized bed gasifier. Firstly, the coal was chemically characterized and the gasification process was examined using Thermogravimetric and Differential Thermal Analysis (TGA/DTA) in CO2, O2 and at a CO2 to O2 ratio of 3 to 1. Secondly, the equilibrium gas compositions were obtained using the Gibbs free energy minimization method (HSC Chemistry7). Thirdly, gasification tests were performed in a plasma-augmented fluidized bed and the off-gas temperatures and compositions were determined. Finally, for comparison purposes, control tests were conducted using a conventional fluidized bed coal gasifier and these results were compared to those achieved in the plasma-augmented fluidized bed gasifier. The effects of bed temperature and CO2 to O2 ratio were studied. For both gasifiers, at a given bed temperature, the off-gas compositions were in general agreement with the equilibrium values. Also, for both gasifiers, an experimental CO2 to O2 ratio of about 3 to 1 resulted in the highest syngas grade (%CO + %H2). Both higher off-gas temperatures and syngas grades could be achieved in the plasma-augmented gasifier, in comparison to the conventional gasifier. These differences were attributed to the higher bed temperatures in the plasma-augmented fluidized bed gasifier.

  8. Plasma-Augmented Fluidized Bed Gasification of Sub-bituminous Coal in CO2-O2 Atmospheres

    NASA Astrophysics Data System (ADS)

    Lelievre, C.; Pickles, C. A.; Hultgren, S.

    2016-01-01

    The gasification of a sub-bituminous coal using CO2-O2 gas mixtures was studied in a plasma-augmented fluidized bed gasifier. Firstly, the coal was chemically characterized and the gasification process was examined using Thermogravimetric and Differential Thermal Analysis (TGA/DTA) in CO2, O2 and at a CO2 to O2 ratio of 3 to 1. Secondly, the equilibrium gas compositions were obtained using the Gibbs free energy minimization method (HSC Chemistry®7). Thirdly, gasification tests were performed in a plasma-augmented fluidized bed and the off-gas temperatures and compositions were determined. Finally, for comparison purposes, control tests were conducted using a conventional fluidized bed coal gasifier and these results were compared to those achieved in the plasma-augmented fluidized bed gasifier. The effects of bed temperature and CO2 to O2 ratio were studied. For both gasifiers, at a given bed temperature, the off-gas compositions were in general agreement with the equilibrium values. Also, for both gasifiers, an experimental CO2 to O2 ratio of about 3 to 1 resulted in the highest syngas grade (%CO + %H2). Both higher off-gas temperatures and syngas grades could be achieved in the plasma-augmented gasifier, in comparison to the conventional gasifier. These differences were attributed to the higher bed temperatures in the plasma-augmented fluidized bed gasifier.

  9. Geomechanical Analysis of Underground Coal Gasification Reactor Cool Down for Subsequent CO2 Storage

    NASA Astrophysics Data System (ADS)

    Sarhosis, Vasilis; Yang, Dongmin; Kempka, Thomas; Sheng, Yong

    2013-04-01

    Underground coal gasification (UCG) is an efficient method for the conversion of conventionally unmineable coal resources into energy and feedstock. If the UCG process is combined with the subsequent storage of process CO2 in the former UCG reactors, a near-zero carbon emission energy source can be realised. This study aims to present the development of a computational model to simulate the cooling process of UCG reactors in abandonment to decrease the initial high temperature of more than 400 C to a level where extensive CO2 volume expansion due to temperature changes can be significantly reduced during the time of CO2 injection. Furthermore, we predict the cool down temperature conditions with and without water flushing. A state of the art coupled thermal-mechanical model was developed using the finite element software ABAQUS to predict the cavity growth and the resulting surface subsidence. In addition, the multi-physics computational software COMSOL was employed to simulate the cavity cool down process which is of uttermost relevance for CO2 storage in the former UCG reactors. For that purpose, we simulated fluid flow, thermal conduction as well as thermal convection processes between fluid (water and CO2) and solid represented by coal and surrounding rocks. Material properties for rocks and coal were obtained from extant literature sources and geomechanical testings which were carried out on samples derived from a prospective demonstration site in Bulgaria. The analysis of results showed that the numerical models developed allowed for the determination of the UCG reactor growth, roof spalling, surface subsidence and heat propagation during the UCG process and the subsequent CO2 storage. It is anticipated that the results of this study can support optimisation of the preparation procedure for CO2 storage in former UCG reactors. The proposed scheme was discussed so far, but not validated by a coupled numerical analysis and if proved to be applicable it could provide a significant optimisation of the UCG process by means of CO2 storage efficiency. The proposed coupled UCG-CCS scheme allows for meeting EU targets for greenhouse gas emissions and increases the coal yield otherwise impossible to exploit.

  10. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 3: Combustors, furnaces and low-BTU gasifiers. [used in coal gasification and coal liquefaction (equipment specifications)

    NASA Technical Reports Server (NTRS)

    Hamm, J. R.

    1976-01-01

    Information is presented on the design, performance, operating characteristics, cost, and development status of coal preparation equipment, combustion equipment, furnaces, low-Btu gasification processes, low-temperature carbonization processes, desulfurization processes, and pollution particulate removal equipment. The information was compiled for use by the various cycle concept leaders in determining the performance, capital costs, energy costs, and natural resource requirements of each of their system configurations.

  11. Coal gasification systems engineering and analysis. Appendix C: Alternate product facility designs

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The study of the production of methane, methanol, gasoline, and hydrogen by an add-on facility to a Koppers-Totzek based MBG plant is presented. Applications to a Texaco facility are inferred by evaluation of delta effects from the K-T cases. The production of methane from an add-on facility to a Lurgi based MBG plant and the co-production of methane and methanol from a Lurgi based system is studied. Studies are included of the production of methane from up to 50 percent of the MBG produced in an integrated K-T based plant and the production of methane from up to 50 percent of the MBG produced from an integrated plant in which module 1 is based on K-T technology and modules 2, 3, and 4 are based on Texaco technology.

  12. High-level computer molecular modeling for low-rank coal containing metal complexes and iron-catalyzed steam gasification

    SciTech Connect

    G. Domazetis; B.D. James; J. Liesegang

    2008-11-15

    Low-rank coal is a complex mixture; consequently, it is necessary to develop simpler molecular representations for computational modeling. Our modeling objective has been to develop molecules suitable for semi-empirical (SE) computations of low-rank coal containing transition-metal complexes. These molecular models contain oxygen functional groups that are macro-ligands, forming coordination complexes with specific three-dimensional (3D) orientations; consequently, we develop models that encapsulate the properties of low-rank coals and can form metal complexes. The large computer resources required for SE calculations of these molecules limited their size; of the models examined, those containing numerous short links between phenyl groups caused excessive strain and were unsuitable to model transition-metal complexes. Computations (SE) of our models provided data on (i) hydrogen bonds of coal containing water, (ii) formation of aqua-inorganic species and transition-metal complexes, (iii) pyrolysis chemistry involving transformations of metal hydroxide/oxides, (iv) routes for H{sub 2} and CO formation, and (v) mechanism of iron-catalyzed steam gasification. Our char models, on the basis of transformations of the coal model, were consistent with low-temperature pyrolysis; these were disordered structures with some phenyl groups spaced between 0.35 and 0.4 nm. Smaller models of char and chars containing transition-metal clusters were optimized with SE and density functional theory (DFT) computations; these models were useful in modeling the mechanism of catalytic steam gasification. Our modeling of the mechanisms of iron-catalyzed steam gasification was consistent with experimental data. 44 refs., 5 figs., 5 tabs.

  13. Changes in char structure during the gasification of a Victorian brown coal in steam and oxygen at 800{degree}C

    SciTech Connect

    Xin Guo; Hui Ling Tay; Shu Zhang; Chun-Zhu Li

    2008-11-15

    Char structure is an important factor influencing its reactivity during gasification. This study aims to investigate the changes in char structure during the gasification of brown coal. A Victorian brown coal was gasified in a fluidized-bed/fixed-bed reactor at 800{degree}C in atmospheres containing 15% H{sub 2}O, 2000 ppm O{sub 2}, or 15% H{sub 2}O and 2000 ppm O{sub 2}, respectively. Although the char gasification in 2000 ppm O{sub 2} was mainly rate-limited by the external diffusion of O{sub 2}, the char-H{sub 2}O reaction was mainly rate-limited by the chemical reactions. The structural features of char at different levels of char gasification conversion were examined with FT-Raman spectroscopy. Our results show that the chars from the gasification in the mixture of 2000 ppm O{sub 2} and 15% H{sub 2}O had almost the same features as the chars from the gasification in 15% H{sub 2}O alone when the same levels of char conversion were achieved. Both the thermal decomposition of char and the char gasification reactions could result in changes in char structure during gasification. 29 refs., 5 figs., 1 tab.

  14. Low-Btu coal-gasification-process design report for Combustion Engineering/Gulf States Utilities coal-gasification demonstration plant. [Natural gas or No. 2 fuel oil to natural gas or No. 2 fuel oil or low Btu gas

    SciTech Connect

    Andrus, H E; Rebula, E; Thibeault, P R; Koucky, R W

    1982-06-01

    This report describes a coal gasification demonstration plant that was designed to retrofit an existing steam boiler. The design uses Combustion Engineering's air blown, atmospheric pressure, entrained flow coal gasification process to produce low-Btu gas and steam for Gulf States Utilities Nelson No. 3 boiler which is rated at a nominal 150 MW of electrical power. Following the retrofit, the boiler, originally designed to fire natural gas or No. 2 oil, will be able to achieve full load power output on natural gas, No. 2 oil, or low-Btu gas. The gasifier and the boiler are integrated, in that the steam generated in the gasifier is combined with steam from the boiler to produce full load. The original contract called for a complete process and mechanical design of the gasification plant. However, the contract was curtailed after the process design was completed, but before the mechanical design was started. Based on the well defined process, but limited mechanical design, a preliminary cost estimate for the installation was completed.

  15. Utilization of lightweight materials made from coal gasification slags. Quarterly report, March 1995--May 1995

    SciTech Connect

    1995-06-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, this process generates large amounts of solid waste, consisting of vitrified ash (slag) along with some unconverted carbon, which is disposed of as solid waste. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag could be made into a lightweight material by controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results indicated the potential for using such materials as substitutes for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project, funded by DOE`s Morgantown Energy Technology Center (METC), are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  16. Utilization of lightweight materials made from coal gasification slags. Quarterly report, June--August 1995

    SciTech Connect

    1995-09-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results indicated the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  17. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period we tested coated alloy coupons under conditions designed to mimic the conditions in the filter unit after the high-temperature heat recovery unit (HTHRU). The filter unit is another important area where corrosion has caused unscheduled downtime, and the remedy has been the use of sintered metal tubes made of expensive alloys such as inconel. The objective of our test was to determine if those coatings on 400-series steel that were not able to withstand the harsher conditions of the HTHRU, may be sufficiently resistant for use in the filter unit, at the reduced temperatures. Indeed, most of our coatings survived well; the exceptions were the coated porous samples of SS316. We continued making improvements to our coatings apparatus and the procedure began during the last quarter. As a result of these modifications, the coupons we are now producing are uniform. We describe the improved procedure for preparing diffusion coatings. Finally, because porous samples of steel in grades other than SS316 are not readily available, we also decided to procure SS409 powder and fabricate our own sintered porous coupons.

  18. Thermophilic anaerobic digestion of Lurgi coal gasification wastewater in a UASB reactor.

    PubMed

    Wang, Wei; Ma, Wencheng; Han, Hongjun; Li, Huiqiang; Yuan, Min

    2011-02-01

    Lurgi coal gasification wastewater (LCGW) is a refractory wastewater, whose anaerobic treatment has been a severe problem due to its toxicity and poor biodegradability. Using a mesophilic (352C) reactor as a control, thermophilic anaerobic digestion (552C) of LCGW was investigated in a UASB reactor. After 120 days of operation, the removal of COD and total phenols by the thermophilic reactor could reach 50-55% and 50-60% respectively, at an organic loading rate of 2.5 kg COD/(m(3) d) and HRT of 24 h; the corresponding efficiencies were both only 20-30% in the mesophilic reactor. After thermophilic digestion, the wastewater concentrations of the aerobic effluent COD could reach below 200 mg/L compared with around 294 mg/L if mesophilic digestion was done and around 375 mg/L if sole aerobic pretreatment was done. The results suggested that thermophilic anaerobic digestion improved significantly both anaerobic and aerobic biodegradation of LCGW. PMID:21112778

  19. Refractory Materials based on Magnesia-Alumina Spinel for Improved Performance in Coal Gasification Environments

    SciTech Connect

    Hemrick, James Gordon; Armstrong, Beth L; Rodrigues-Schroer, Angela; Colavito,; Smith, Jeffrey D; O'Hara, Kelley

    2013-01-01

    As part of a larger project to develop novel refractory systems and techniques to reduce energy consumption of refractory lined vessels, a team composed of Oak Ridge National Laboratory, refractory manufacturer Minteq International, Inc., and academic partner Missouri University of Science and Technology have developed new refractory materials and coating systems specifically for application in coal gasification environments. Materials were developed under this U.S. DOE funded project to address the need for innovative refractory compositions by developing MgO-Al2O3 spinel gunnable refractory compositions utilizing new aggregate materials, bond systems, protective coatings, and phase formation techniques. Work was conducted to develop and deploy these new materials and to develop and apply low cost coatings using a colloidal approach for protection against attack of the refractory brick by the serviced environment. Additionally, a light-weight back-up refractory system was developed to help offset the high thermal conductivity inherent in spinel materials. This paper discusses the efforts involved in the development of these materials, along with the laboratory testing and evaluation of these materials leading to relevant results achieved toward the reduction of chemical reactions and mechanical degradation by the service environment though compositional and processing modifications.

  20. DEVELOPMENT OF NOVEL SPINEL REFRACTORIES FOR USE IN COAL GASIFICATION ENVIRONMENTS

    SciTech Connect

    Hemrick, James Gordon; Armstrong, Beth L; Rodrigues-Schroer, Angela; Colavito,; Smith, Jeffrey D; O'Hara, Kelley

    2011-01-01

    Work has been performed by Oak Ridge National Laboratory (ORNL), in collaboration with industrial refractory manufacturer (Minteq International, Inc.), academic research partner (Missouri University of Science and Technology) and end users to employ novel refractory systems and techniques to reduce energy consumption of refractory lined vessels found in industries such as aluminum, chemical, glass, and pulp and paper. The objective of the project was to address the need for new innovative refractory compositions by developing a family of novel MgO-Al 2O3 spinel structured unshaped refractory compositions (castables, gunnables, shotcretes, etc) utilizing new aggregate materials, bond systems, protective coatings, and phase formation techniques. As part of the four-year project funded by the U.S. Department of Energy (DOE), materials have been developed specifically for coal gasification environments. Additionally, work has been performed to develop and apply low cost coatings using a colloidal approach for protection against corrosion attack of the refractory brick and to develop a light-weight back-up refractory system to help offset the high thermal conductivity inherent in spinel materials. This paper discusses the development of these materials, along with preliminary results achieved toward the reduction of chemical reactions and mechanical degradation by the service environment.

  1. SPINEL-BASED REFRACTORIES FOR IMPROVED PERFORMANCE IN COAL GASIFICATION ENVIRONMENTS

    SciTech Connect

    Hemrick, James Gordon; Armstrong, Beth L; Rodrigues-Schroer, Angela; Colavito,; Smith, Jeffrey D; O'Hara, Kelley

    2013-01-01

    Oak Ridge National Laboratory, in collaboration with refractory manufacturer Minteq International, Inc., academic partner Missouri University of Science and Technology and refractory end users have developed novel refractory systems and techniques to reduce energy consumption of refractory lined vessels. The objective of this U.S. DOE funded project was to address the need for innovative refractory compositions by developing MgO-Al 2O3 spinel gunnable refractory compositions utilizing new aggregate materials, bond systems, protective coatings, and phase formation techniques. Materials have been developed specifically for coal gasification environments and work has been performed to develop and apply low cost coatings using a colloidal approach for protection against attack of the refractory brick by the service environment and to develop a light-weight back-up refractory system to help offset the high thermal conductivity inherent in spinel materials. This paper discusses the systematic development of these materials, laboratory testing and evaluation of these materials, and relevant results achieved toward the reduction of chemical reactions and mechanical degradation by the service environment though compositional and processing modifications.

  2. Review of toxicity studies performed on an underground coal gasification condensate water

    SciTech Connect

    Barker, F.P.

    1987-09-01

    Three studies related to the toxicity of underground coal gasification (UCG) waters have bee conducted: (1) toxicity study of UCG water and its fractions as determined by the Microtox test, (2) toxicity study of biotreated UCG water as determined by the Microtox test, and (3) toxicity study of UCG water to macroinvertebrates. The results of these studies are summarized herein. The gas condensate water from the UCG process is extremely toxic as determined by assays with photoluminescent bacteria (Microtox), benthic (bottom-dwelling) macroinvertebrates (mayflies), and Daphnia magna (water flea). Microtox bioassays reveal that the toxic components of the water reside in both the organophilic and hydrophilic fractions, although the organophilic fraction is notably more toxic. A sequential treatment process reduced the toxicity of the UCG water, as measured by the Microtox test. Solvent extraction (to remove phenols) followed by ammonia stripping yielded a less toxic water. Additional treatment by activated sludge further reduced toxicity. Finally, the addition of powdered activated carbon to the activated sludge yielded the least toxic water. A bioassay technique was developed for lotic (running water) macroinvertebrates (Drunella doddsi and Iron longimanus). The toxicity results were compared with results from the traditional test animal, Daphnia magna. Short-term exposures to the UCG waters were more toxic to Daphnia magna than to Drunella doddsi or Iron longimanus, although the toxicity values begin to merge with longer test exposure. The greater toxicity seems to be related to a thinner exoskeleton. 26 refs., 2 figs., 6 tabs.

  3. Verification testing of the S-cubed entrained-flow coal gasification code

    SciTech Connect

    Blewett, P.J.; Chapyak, E.J.; Hill, S.C.; Cagliostro, D.J.

    1985-11-01

    This report summarizes a study to evaluate and apply the Department of Energy Electric Power Research Institute (DOE/EPRI)-supported entrained-flow coal gasification code (EFC). The code received was written for a UNIVAC 1100/80 computer, and several aspects required modification to adapt it to the Cray-1 computer. Following adaptation to the Cray-1, the sample problem in the EFC user's manual was run to assure that the Cray-1 version agreed with the previous version. The EFC was evaluated partially by modeling a series of increasingly complex problems and using analytical solutions or experimental measurements for comparisons. These problems include a classic Riemann shock, a laminar nonreacting jet, and a turbulent nonreacting jet. The comparisons for the one-dimensional shock problem showed good agreement. The comparisons for the laminar jet showed only qualitative agreement and resulted in an unacceptably large amount of computer time used to achieve a steady-state solution. The comparisons for the turbulent jet could not be made because of problems in the programming of the k-epsilon turbulence model. Recommendations to enhance code utility for potential users are discussed. 30 refs., 15 figs., 8 tabs.

  4. Some studies on a solid-state sulfur probe for coal gasification systems

    NASA Technical Reports Server (NTRS)

    Jacob, K. T.; Rao, D. B.; Nelson, H. G.

    1978-01-01

    As a part of a program for the development of a sulfur probe for monitoring the sulfur potential in coal gasification reactors, an investigation was conducted regarding the efficiency of the solid electrolyte cell Ar+H2+H2S/CaS+CaF2+(Pt)//CaF2//Pt)+CaF2+CaS/H2S+H2+Ar. A demonstration is provided of the theory, design, and operation of a solid-state sulfur probe based on CaF2 electrolyte. It was found that the cell responds to changes in sulfur potential in a manner predicted by the Nernst equation. The response time of the cell at 1225 K, after a small change in temperature or gas composition, was 2.5 Hr, while at a lower temperature of 990 K the response time was approximately 9 hr. The cell emf was insensitive to a moderate increase in the flow rate of the test gas and/or the reference gas. The exact factors affecting the slow response time of galvanic cells based on a CaF2 electrolyte have not yet been determined. The rate-limiting steps may be either the kinetics of electrode reactions or the rate of transport through the electrolyte.

  5. The O₂-enriched air gasification of coal, plastics and wood in a fluidized bed reactor.

    PubMed

    Mastellone, Maria Laura; Zaccariello, Lucio; Santoro, Donato; Arena, Umberto

    2012-04-01

    The effect of oxygen-enriched air during fluidized bed co-gasification of a mixture of coal, plastics and wood has been investigated. The main components of the obtained syngas were measured by means of on-line analyzers and a gas chromatograph while those of the condensate phase were off-line analysed by means of a gas chromatography-mass spectrometer (GC-MS). The characterization of condensate phase as well as that of the water used as scrubbing medium completed the performed diagnostics. The experimental results were further elaborated in order to provide material and substances flow analyses inside the plant boundaries. These analyses allowed to obtain the main substance distribution between solid, gaseous and condensate phases and to estimate the conversion efficiency of carbon and hydrogen but also to easily visualise the waste streams produced by the process. The process performance was then evaluated on the basis of parameters related to the conversion efficiency of fuels into valuable products (i.e. by considering tar and particulate as process losses) as well as those related to the energy recovery. PMID:21993077

  6. Solar-driven coal gasification in a thermally irradiated packed-bed reactor

    SciTech Connect

    Nicolas Piatkowski; Aldo Steinfeld

    2008-05-15

    Coal gasification for high-quality synthesis gas production is considered using concentrated solar energy as the source of high-temperature process heat. The solar reactor consists of two cavities separated by a radiant emitter plate, with the upper one serving as the solar absorber and the lower one containing the reacting packed bed that shrinks as the reaction progresses. A 5 kW prototype reactor with an 8 cm depth, 14.3 cm diameter cylindrical bed was fabricated and tested in a high-flux solar furnace, subjected to solar flux concentrations up to 2600 suns and packed-bed temperatures up to 1440 K. The reactor is modeled by formulating the 1D unsteady energy conservation equation that couples conductive-radiative heat transfer with the reaction kinetics and solving it by the finite volume technique for a transient shrinking domain. The overall reaction rate was determined experimentally by thermogravimetry, while the effective thermal conductivity was determined experimentally in a radial heat flow oven. Model validation was accomplished in terms of bed temperatures, gasified mass, and bed shrink rates measured in solar experiments conducted with beech charcoal. Heat transfer through the bed proved to be the rate-controlling mechanism, indicating an ablation regime. 31 refs., 18 figs.

  7. Modeling of the coal gasification processes in a hybrid plasma torch

    SciTech Connect

    Matveev, I.B.; Serbin, S.I.

    2007-12-15

    The major advantages of plasma treatment systems are cost effectiveness and technical efficiency. A new efficient electrodeless 1-MW hybrid plasma torch for waste disposal and coal gasification is proposed. This product merges several solutions such as the known inductive-type plasma torch, innovative reverse-vortex (RV) reactor and the recently developed nonequilibrium plasma pilot and plasma chemical reactor. With the use of the computational-fluid-dynamics-computational method, preliminary 3-D calculations of heat exchange in a 1-MW plasma generator operating with direct vortex and RV have been conducted at the air flow rate of 100 g/s. For the investigated mode and designed parameters, reduction of the total wall heat transfer for the reverse scheme is about 65 kW, which corresponds to an increase of the plasma generator efficiency by approximately 6.5%. This new hybrid plasma torch operates as a multimode, high power plasma system with a wide range of plasma feedstock gases and turn down ratio, and offers convenient and simultaneous feeding of several additional reagents into the discharge zone.

  8. Gas Production Strategy of Underground Coal Gasification Based on Multiple Gas Sources

    PubMed Central

    Tianhong, Duan; Zuotang, Wang; Limin, Zhou; Dongdong, Li

    2014-01-01

    To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method. PMID:25114953

  9. A simple UCG (underground coal gasification) field performance and economics model

    SciTech Connect

    Cena, R.J.

    1987-08-05

    Lawrence Livermore National Laboratory, over the past decade, has studied the technical feasibility of underground coal gasification through a combination of field tests, laboratory experiments and mathematical models. In 1979, Thorsness and Cena developed EQSC, a simple equilibrium model to correlate field results. In the model, water influx into the reaction zone and heat loss to the surroundings, coupled with a water-gas-shift equilibrium assumption governing the composition of gas leaving the reaction zone, were found to be major contributors in determining UCG performance, consistent with field results. Recently, EQSC has been expanded to calculate plant capacity and estimate capital and operating costs for producing one of several products for a specific UCG site. The model provides a simple framework for comparing the relative impact of many site specific parameters affecting UCG performance, consistent with material and energy balance constraints, implicit in the model. In this paper, the EQSC model is described along with a parametric study of UCG performance and costs for a variety of cases. 3 refs., 11 figs., 8 tabs.

  10. Discovery of a mechanism for oxygen transport during UCG. [Underground coal gasification

    SciTech Connect

    Massaquoi, J.G.M.; Rohaus, D.M.; Riggs, J.B.

    1982-01-01

    A qualitative study of the flow patterns in an underground-coal-gasification laboratory flow model has identified a mechanism for oxygen transport. The injected fluid is drawn directly to the cavity walls in a thin layer along the cavity's floor, with the difference in density between the injected fluid and the bulk fluid being the primary cause of this stratified flow. The model was made dynamically similar to a UCG system by equating the Grashoff and Reynolds numbers for the two systems. With water as the model fluid, equating the Grashoff numbers resulted in a 0.20 scale factor for the model, while equating the Reynolds numbers set the injection rate for the model. Although the operating conditions were varied over a significant range, the general shape of the flow pattern remained unchanged. The injected fluid impacted the floor of the cavity, flowed radially outward toward the walls in a thin layer on the floor, was drawn up past the cavity walls, and then backmixed in the cavity before being swept out toward the exit. The injected fluid arriving at the cavity wall was thus almost completely undiluted by the bulk fluid.

  11. Gas production strategy of underground coal gasification based on multiple gas sources.

    PubMed

    Tianhong, Duan; Zuotang, Wang; Limin, Zhou; Dongdong, Li

    2014-01-01

    To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method. PMID:25114953

  12. Characterization of airborne trace metal and trace organic species from coal gasification.

    PubMed

    Osborn, J F; Santhanam, S; Davidson, C I; Flotard, R D; Stetter, J R

    1984-12-01

    Fugitive emissions from a slagging fixed-bed coal-gasification pilot plant were analyzed by flameless atomic absorption spectrophotometry, gas chromatography, and mass spectrometry for trace metal and trace organic species. Analysis of the size distributions of airborne particulate matter inside the plant showed an abundance of large metal-containing particles; outdoor distributions in the vicinity of the plant resembled the indoor distributions, suggesting the importance of the gasifier in influencing ambient air quality. This conclusion was further supported by identification of similar organic compounds inside and outside the plant. Trace element enrichment factors based on the earth's crustal composition were greater than those based on the composition of the lignite used in the gasifier, showing the importance of characterizing the proper source material when inverstigating chemical fraction during aerosol formation. Enrichments in the present study were much greater than those found in previous sampling during aborted start-up and cleaning procedures, where normal operating temperatures had not yet been reached. Both studies showed evidence of enrichment factors which decreased with increasing particle size. Although much of the airborne mass was associated with large particles having low respirability, the high concentrations of some metals indoors suggests that further assessment of potential occupational exposures is warranted. PMID:24257860

  13. Revised users manual, Pulverized Coal Gasification or Combustion: 2-dimensional (87-PCGC-2): Final report, Volume 2. [87-PCGC-2

    SciTech Connect

    Smith, P.J.; Smoot, L.D.; Brewster, B.S.

    1987-12-01

    A two-dimensional, steady-state model for describing a variety of reactive and non-reactive flows, including pulverized coal combustion and gasification, is presented. Recent code revisions and additions are described. The model, referred to as 87-PCGC-2, is applicable to cylindrical axi-symmetric systems. Turbulence is accounted for in both the fluid mechanics equations and the combustion scheme. Radiation from gases, walls, and particles is taken into account using either a flux method or discrete ordinates method. The particle phase is modeled in a Lagrangian framework, such that mean paths of particle groups are followed. Several multi-step coal devolatilization schemes are included along with a heterogeneous reaction scheme that allows for both diffusion and chemical reaction. Major gas-phase reactions are modeled assuming local instantaneous equilibrium, and thus the reaction rates are limited by the turbulent rate mixing. A NO/sub x/ finite rate chemistry submodel is included which integrates chemical kinetics and the statistics of the turbulence. The gas phase is described by elliptic partial differential equations that are solved by an iterative line-by-line technique. Under-relaxation is used to achieve numerical stability. The generalized nature of the model allows for calculation of isothermal fluid mechanicsgaseous combustion, droplet combustion, particulate combustion and various mixtures of the above, including combustion of coal-water and coal-oil slurries. Both combustion and gasification environments are permissible. User information and theory are presented, along with sample problems. 106 refs.

  14. Successful continuous injection of coal into gasification and PFBC system operating pressures exceeding 500 PSI - DOE funded program results

    SciTech Connect

    2005-07-01

    President Bush's energy program is focussed towards commercializing power production technologies that offer improvements in efficiency and reductions in emissions while utilizing the nation's most abundant energy reserve - coal. Gasification offers such benefits. To bring this technology to full commercial acceptance, the operational issue of feeding solid fuel into the pressure environment needs to be addressed. The DOE, through the National Energy Technology Laboratory, has funded research to develop the unique Stamet 'Posimetric Solids Pump' to feed coal into current gasification operating pressures. The project comprised design and testing to feed coal into 300 PSI and a second Phase for feeding into 500 PSI. The 300 PSI target was achieved in December 2003. In January 2005, the Posimetric feeder achieved continuous injection of coal into 560 PSI, exceeding the Phase 2 target. This paper presents a review and evaluation of the design, design optimizations and test results of the successful feeder. It also presents analysis of economic benefits to pump use and results from semi-commercial testing at gasifier operating test facilities, which should have commenced by the date of the Conference. 16 figs., 6 tabs.

  15. A novel approach to highly dispersing catalytic materials in coal for gasification. First quarterly report, October 1, 1989--December 31, 1989

    SciTech Connect

    Abotsi, G.M.K.; Bota, K.B.

    1989-12-31

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The lower cost and high catalytic activity of the latter compound will produce economic benefits by reducing the amount of K{sub 2}CO{sub 3} required for high coal char reactivities. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, a subbituminous, and a bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. A zeta meter, a tube furnace, and other equipment required for the investigation have been acquired and installed. Preliminary work shows that the lignite (Psoc 1482) is negatively charged between pH 1.8 and pH 11.0 and has an isoelectric point of pH 1.8.

  16. A novel approach to highly dispersing catalytic materials in coal for gasification. Second quarterly report, January 1, 1990--March 31, 1990

    SciTech Connect

    Abotsi, M.K.; Bota, K.B.

    1990-12-31

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, a subbituminous, and a bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. Zeta potential studies show that the surfaces of the lignite are negatively charged between about pH2 to 11, the negative charge density increasing with increase in pH. Highly alkaline media promoted calcium adsorption due to high negative charge on the coal, while calcium uptake was inhibited in strongly acidic solutions.

  17. Biological removal of organic constituents in quench water from a slagging, fixed-bed coal-gasification pilot plant

    SciTech Connect

    Stamoudis, V C; Luthy, R G

    1980-02-01

    This study is part of an effort to assess the efficiency of activated-sludge treatment for removal of organic constituents from high-Btu coal-gasification pilot-plant quench waters. A sample of raw-gas quench water was obtained from the Grand Forks Energy and Technology Center's pilot plant, which employs the slagging, fixed-bed gasification process. The quench water generated in the processing of Indian Head lignite was pretreated to reduce ammonia and alkalinity, and then diluted and subjected to long-term biological treatment, followed by detailed characterization and analysis of organic constituents. The pretreated (influent) and treated (effluent) samples were extracted using a methylene chloride, pH-fractionation method to obtain acid, base, and neutral fractions, which were analyzed by capillary-column gas chromatography/mass spectrometry (GC/MS). Over 99% of the total extractable and chromatographable organic material in the influent acid fraction was composed of phenol and alkylated phenols. Biological treatment removed these compounds almost completely. Major components of the influent base fraction were alkylated pyridines, anilines, aminopyrroles, imidazoles and/or pyrazoles, diazines, and quinolines. Removal efficiency of these compounds ranged between 90 and 100%. The influent neutral fraction was composed mainly of cycloalkanes, cycloalkenes, naphthalene, indole, acetophenone, and benzonitrile. Alkylated benzenes were generally absent. Removal efficiencies of these compounds were generally very good, except for certain alkylated cycloalkanes and cycloalkenes. Results are compared with those of a similar study on HYGAS coal-gasification quench water.

  18. Manufacture of gasification briquettes from meager-lean coal for use in chemical fertilizer-plant gasifiers

    SciTech Connect

    Xu Zesheng; Yang Qiaowen; Zhao Yinrong; Wang Xingou; Hu Kunmo; Wang Shiquan; Tao Xilo; Wang Guangnan; Meng Zhongze

    1998-12-31

    Chinese fertilizer plants, especially middle or small fertilizer plants, feed lump anthracite to atmospheric fixed bed gasifiers to produce fuel gas and syngas. However, the available lump coal meets less than one half the demand for fertilizer production, and the price of good lump anthracite has risen. Most good anthracite is produced in Shanxi Province. Chemical fertilizer plants in other areas pay high transportation costs and leave Shanxi mines with waste fine coal and slime that cause environmental pollution. So, it is important to fully utilize fine anthracite coal or bituminous coal to produce the industrial gasification briquettes. That may mitigate the disparity between supply and demand of lump coal, reduce the fertilizer production cost, and decrease the degree of environmental pollution. The briquettes don`t require heat-drying in their production and have the characteristics of high strength and water resistance. This technology is very important for local fertilizer plants where only meager-lean coal is produced. This paper discusses the processing technique and parameters, the quality standards and testing methods of briquettes made from meager-lean coal.

  19. A Brief Review of Viscosity Models for Slag in Coal Gasification

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2011-11-01

    Many researchers have defined the phenomenon of 'slagging' as the deposition of ash in the radiative section of a boiler, while 'fouling' refers to the deposition of ash in the convective-pass region. Among the important parameters affecting ash deposition that need to be studied are ash chemistry, its transport, deposit growth, and strength development; removability of the ash deposit; heat transfer mechanisms; and the mode of operation for boilers. The heat transfer at the walls of a combustor depends on many parameters including ash deposition. This depends on the processes or parameters controlling the impact efficiency and the sticking efficiency. For a slagging combustor or furnace, however, the temperatures are so high that much of the coal particles are melted and the molten layer, in turn, captures more particles as it flows. The main problems with ash deposition are reduced heat transfer in the boiler and corrosion of the tubes. Common ways of dealing with these issues are soot blowing and wall blowing on a routine basis; however, unexpected or uncontrolled depositions can also complicate the situation, and there are always locations inaccessible to the use of such techniques. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1300 C and 1500 C, the viscosity is approximately 25 Pa {center_dot} s. As the operating temperature decreases, the slag cools and solid crystals begin to form. In such cases the slag should be regarded as a non-Newtonian suspension, consisting of liquid silicate and crystals. A better understanding of the rheological properties of the slag, such as yield stress and shear-thinning, are critical in determining the optimum operating conditions. To develop an accurate heat transfer model in any type of coal combustion or gasification process, the heat transfer and to some extent the rheological properties of ash and slag, especially in high-temperature environments need to be understood and properly modeled. The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal (and biomass for co-firing cases) present a special challenge of modeling efforts in computational fluid dynamics applications. In this report, we first provide a brief review of the various approaches taken by different researchers in formulating or obtaining a slag viscosity model. In general, these models are based on experiments. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied.

  20. Characterization and Failure Analysis of Ceramic Filters Utilized for Emission Control Coal Gasification

    SciTech Connect

    Daniel Mei; Jianren Zhou; Ziaul Huque

    1998-03-01

    Advanced integrated gasification combined cycle (IGCC) and pressurized fluidized bed combustion (PFBC) power system requires both hot gas desulfurization and particulate filtration to improve system thermal efficiency and overall performance. Therefore, effective high temperature ceramic filters are indispensable key component in both of the advanced IGCC and PFBC coal based power systems to perform hot gas cleanup work. To meet the environmental particulate emission requirements and improve thermal efficiency, ceramic filters are mainly utilized to cleanup the hot gas particulate to protect downstream heat exchanger and gas turbine components from fouling and corrosion. The mechanical integrity of ceramic filters and an efficient dust cake removal system are the key issues for hot gas cleanup systems. The filters must survive combined stresses due to mechanical, thermal, chemical and steam attack throughout normal operations (cold back pulse cleaning jets), unexpected excessive ash accumulation, and the start up and shut down conditions. To evaluate the design and performance of ceramic filters, different long term filter testing programs were conducted. To fulfill this purpose, two Advanced Particle Filter (APF) systems were complete at Tidd PFBC Demonstration Plant, in Brilliant, Ohio in late 1990 as part of the Department of Energy's (DOE) Clean Coal Technology Program. But the most undesirable thing ever happened was the sudden functional and physical failures of filters prior to its designed life time. In Tidd APF filter vessel, twenty eight (28) filters failed one time. Significant research effort has been carried out to find out the causes that led to the early failure of filters. In this work, the studies are emphasized on the possible failure causes analysis of rigid ceramic candle filters. The objectives of this program were to provide an systematic study on the characterization of filters, material laboratory analysis on filter micro-structure, the dust cake dislodging mechanism and possible causes led to failures of ceramic filters. These research work includes 1) characterization on filter properties, 2) material laboratory investigation on cracked and un-cracked filter batches, 3) a thermal numerical simulation, 4) various physical testing on filter mechanical integrity and 5) the back pulse cleaning mechanism. These studies provide insights into variations of filter permeability, filter toughness against different mechanical loading impact, microstructure changes of filters, coal ash bridging and micro-thermal cracks induced during the cold back pulse cleaning process. To characterize the physical properties of used and unused ceramic filters, filter permeabilities and the pressure field of the gas stream were measured within a filter chamber with the use of fast response pressure transducers and an automatic data acquisition system. Used filters displayed non-uniform permeability distribution along its axis; and these variations developed asymmetric flow pattern in the filter chamber.

  1. Computer models to support investigations of surface subsidence and associated ground motion induced by underground coal gasification. [STEALTH Codes

    SciTech Connect

    Langland, R.T.; Trent, B.C.

    1981-01-01

    Two computer codes compare surface subsidence induced by underground coal gasification at Hoe Creek, Wyoming, and Centralia, Washington. Calculations with the STEALTH explicit finite-difference code are shown to match equivalent, implicit finite-element method solutions for the removal of underground material. Effects of removing roof material, varying elastic constants, investigating thermal shrinkage, and burning multiple coal seams are studied. A coupled, finite-difference continuum rigid-block caving code is used to model underground opening behavior. Numerical techniques agree qualitatively with empirical studies but, so far, underpredict ground surface displacement. The two methods, numerical and empirical, are most effective when used together. It is recommended that the thermal characteristics of coal measure rock be investigated and that additional calculations be carried out to longer times so that cooling influences can be modeled.

  2. Computer models to support investigations of surface subsidence and associated ground motion induced by underground coal gasification

    SciTech Connect

    Trent, B.C.; Langland, R.T.

    1981-08-01

    Two computer codes compare surface subsidence induced by underground coal gasification at Hoe Creek, Wyoming, and Centralia, Washington. Calculations with the STEALTH explicit finite-difference code are shown to match equivalent, implicit finite-element method solutions for the removal of underground material. Effects of removing roof material, varying elastic constants, investigating thermal shrinkage, and burning multiple coal seams are studied. A coupled, finite-difference continuum rigid-block caving code is used to model underground opening behavior. Numerical techniques agree qualitatively with empirical studies but, so far, underpredict ground surface displacement. The two methods, numerical and empirical, are most effective when used together. It is recommended that the thermal characteristics of coal measure rock be investigated and that additional calculations be carried out to longer times so that cooling influences can be modeled.

  3. Image analysis measurements of particle coefficient of restitution for coal gasification applications

    SciTech Connect

    Gibson, LaTosha M.; Gopalan, Balaji; Pisupati, Sarma V.; Shadle, Lawrence J.

    2013-10-01

    New robust Lagrangian computational fluid dynamic (CFD) models are powerful tools that can be used to study the behavior of a diverse population of coal particle sizes, densities, and mineral compositions in entrained gasifiers. By using this approach, the responses of the particles impacting the wall were characterized over a range of velocities (1 to 8 m/s) and incident angles (90 to 20). Within CFD models, the kinematic coefficient of restitution is the boundary condition defining the particle wall behavior. Four surfaces were studied to simulate the physical conditions of different entrained-flow gasification particlesurface collision scenarios: 1) a flat metal plate 2) a low viscosity silicon adhesive, 3) a high viscosity silicon adhesive, and 4) adhered particles on a flat metal plate with Young's modulus of elasticity ranging from 0.9 to 190 GPa. Entrained flow and drop experiments were conducted with granular coke particles, polyethylene beads and polystyrene pellets. The particle normal and tangential coefficients of restitution were measured using high speed imaging and particle tracking. The measured coefficients of restitution were observed to have a strong dependence on the rebound angles for most of the data. Suitable algebraic expressions for the normal and the tangential component of the coefficient of restitution were developed based upon ANOVA analysis. These expressions quantify the effect of normalized Young's modulus, particle equancy, and relative velocity on the coefficient of restitution. The coefficient of restitution did not have a strong dependence on the particle velocity over the range considered as long as the velocity was above the critical velocity. However, strong correlations were found between the degree of equancy of the particles and the mean coefficient of restitution such that the coefficient of restitution decreased for smaller particle equancies. It was concluded that the degree of equancy and the normalized Young's modulus should be considered in applications such as gasification and other cases involving the impact of non-spherical particles and complex surfaces. Sliding was observed when particles impacted on oblique surfaces; however, the resulting effects were within the range of measurement uncertainties.

  4. Control technology assessment for coal gasification and liquefaction processes, Rockwell International, Molten Salt Coal Gasification Process Development Unit, Santa Susana, California. Report for the site visit of September 1981. Final report

    SciTech Connect

    Telesca, D.R.

    1982-04-01

    A control technology assessment was conducted at Rockwell International Corporation, Molten Salt Coal Gasification Process Development Unit (PDU) (SIC-3312) in Santa Susana, California, on September 15, 1981. The purpose of the visit was to obtain information concerning engineering controls, work practices, and the monitoring program used to mitigate hazards associated with the molten salt coal gasification PDU. Potential hazards included coal dust, explosions, fires, noise, carbon-monoxide (630080), hydrogen-sulfide (7783064), molten sodium-carbonate (497198), sodium-sulfate (7757826), sulfur-dioxide (7446095), and asphyxiation from carbon-dioxide (124389). The company provided a medical surveillance program that included a complete work and medical history. Annual physical examinations consisted of blood tests, chest X-rays, audiograms, eye and hearing tests, electrocardiograms, and pulmonary function tests. A physical capability profile was outlined for each employee which included job restrictions and limitations. Work practices, and safety, and certification programs were provided for employees. Worker exposures were minimized by the utilization of closed system operations. Natural dilution ventilation dissipated process emissions in workplaces. Engineering controls were supplemented by work practices and personal protective equipment as needed. The author concludes that gasifier stream sampling and maintenance and housekeeping activities are needed.

  5. Texaco scores a first in the Baltic

    SciTech Connect

    Not Available

    1983-10-01

    Wells on the first of 2 small concrete platforms designed specifically for the fragile but harsh environment of the Baltic Sea will produce the first oil from that offshore area by late 1984. The consortium of Deutsche Texaco AG and Wintershall AG awarded contracts late last year for the platforms and drilling equipment needed to develop the Schwedeneck-See field in Kiel Bay, off the northern coast of West Germany. Severe winter weather in the area dictated the use of concrete platforms rather than conventional 6-pile steel structures. Ice forces, generated by high winds and moderate waves, demanded heavy-duty structures in spite of the shallow water. A complicating factor in the field development plan is the presence of a German Navy submarine practice area which influenced location of one of the platforms. This means that all wells will be directionally drilled, and the reach will be greater than under more favorable conditions.

  6. LLNL underground coal gasification project. Quarterly progress report, July-Sep 1980. [Hoe Creek and Gorgas, Alabama tests

    SciTech Connect

    Olness, D.U.

    1980-10-14

    Laboratory studies of forward gasification through drilled holes in blocks of coal have continued. Such studies give insight into cavity growth mechanisms and particulate production. In addition to obtaining a qualitative comparison of the forward burn characteristics of two coals, we obtained information on the influence of bedding plane/cleat structure orientation on the early-time shape of the burn cavity in the Roland coal. We have improved our model of the coal drying rate during underground coal gasification (UCG) by adding refinements to the model. To aid in analyzing and predicting the performance of UCG tests, we have developed a simple gas-compositional model. When the model was tested against experimental data from the three Hoe Creek experiments, it was able to match very closely the observed gas compositions, energy fractions, and water influxes. This model can be used to make performance predictions consistent with the material and energy balance constraints of the underground system. A postburn coring and wireline-logging study is under way at the Hoe Creek No. 3 site to investigate the overall effect of the directionally-drilled, horizontal linking hole to better estimate the amount of coal gasified and the shape of the combustion front, and to provide additional information on subsurface deformation and thermal effects. The site reclamation work was completed, including the dismantling of all surface equipment and piping and the plugging and sealing of process and diagnostics wells. Final grading of the reclaimed land has been completed, and the area is ready for disk-seeding. Our survey of the UCG literature has continued with a review of the extensive tests at Gorgas, Alabama, carried on by the US Bureau of Mines from 1947 to 1959.

  7. Reduction of iron oxide as an oxygen carrier by coal pyrolysis and steam char gasification intermediate products

    SciTech Connect

    Jing-biao Yang; Ning-sheng Cai; Zhen-shan Li

    2007-12-15

    The feasibility of the reduction of oxygen carrier Fe{sub 2}O{sub 3} in chemical-looping combustion using solid fuel (lignite) provided a gasifying agent like steam was introduced into the reactor was investigated with a fixed-bed reactor. The X-ray diffractometer and scanning electron microscope were used for the characterization of the Fe{sub 2}O{sub 3} and its reduction residue. Results strongly supported the feasibility of Fe{sub 2}O{sub 3} reduction by lignite and obtaining pure CO{sub 2} from the off-gases. Fe{sub 2}O{sub 3} can be fully converted to Fe{sub 3}O{sub 4} by pyrolysis and gasification intermediates primarily H{sub 2} and CO, which was confirmed by both the off-gas concentrations and X-ray diffractometer analysis. A 0.75 g portion of Fe{sub 2}O{sub 3} can be completely reduced to Fe{sub 3}O{sub 4} by the volatile matter released from 0.1 g coal, and Fe{sub 2}O{sub 3} can be fully reduced to Fe{sub 3}O{sub 4} by steam char gasification products provided that the molar ratio of carbon in char to Fe{sub 2}O{sub 3} is 1:6. The purity of CO{sub 2} in the outlet gases was higher than 85% when Fe{sub 2}O{sub 3} was reduced by intermediate products during coal pyrolysis, and the purity of CO{sub 2} in the off-gases was higher than 95% when Fe{sub 2}O{sub 3} was reduced by intermediate products resulting from steam char gasification, making CO{sub 2} sequestration disposal desirable for high purity CO{sub 2}. The char gasification reaction rate was slow compared with the reactivity of the iron oxide with the char gasified intermediates, indicating that char gasification was the rate-limiting step in the reduction process. In the steam char gasification process, the times it took to reach 90% carbon conversion for K-10-char and Ca-10-char were 15 and 30 min, respectively, at 1123 K, but the time for the raw char was 50 min at 1173 K. 40 refs., 15 figs., 3 tabs.

  8. Evaluation of Biomass Gasification to Produce Reburning Fuel for Coal-Fired Boilers

    EPA Science Inventory

    Gasification and reburning testing with biomass and other wastes is of interest to both the U.S. EPA and the Italian Ministry of the Environment & Territory. Gasification systems that use biofuels or wastes as feedstock can provide a clean, efficient source of synthesis gas and p...

  9. Evaluation of wood chip gasification to produce reburn fuel for coal-fired boilers

    EPA Science Inventory

    Gasification/reburn testing with biomass and other wastes is of interest to both the U.S. Environmental Protection Agency (EPA) and the Italian Ministry of the Environment & Territory (IMET). Gasification systems that use wastes as feedstock should provide a clean, efficient sour...

  10. Evaluation of wood chip gasification to produce reburrn fuel for coal-fired boilers: AWMA

    EPA Science Inventory

    Gasification or reburn testing with biomass and other wastes is of interest to both the U.S. Environmental Protection Agency (EPA) and the Italian Ministry of the Environment & Territory (IMET). Gasification systems that use wastes as feedstock should provide a clean, efficient s...

  11. Statistical model fitting of remote induction sounding data from underground coal gasification site - Hanna II, phases 2 and 3

    NASA Astrophysics Data System (ADS)

    Queincy, E. A.; Rahman, M. M.; Richmond, J. H.; Rhoades, M. L.

    1981-01-01

    The statistical model fitting of field measurements of the location, shape and size of the coal burned during underground coal gasification at a site near Hanna, Wyoming taken with a wideband loop-loop induction sounding system is discussed. Soundings were taken immediately after the burn and one year later by a system using audio frequency electromagnetic coupling between transmitter and receiver loops, and pseudo-noise pulse trains and cross correlation with averaging at the receiver to obtain minimum mean-square-error time domain signatures. Wire grid approximations of induction models were employed to compute model responses of simulated reaction zones consisting of buried metal boxes, cylinders and spheres in a conducting overburden. A dual-parameter Bayes minimum mean-square-error estimator was used to estimate model dimensions from magnitude responses extracted from field data at 1 kHz. Box model estimates of the volumes of coal gasified are shown to compare favorably with those obtained by chemical estimation, however the location of the conducting anomaly was shifted laterally from the gasification wells and was observed to migrate upwards with site aging.

  12. Diatomaceous Earth Project put on standby by Texaco

    SciTech Connect

    Not Available

    1986-09-01

    Texaco has placed its Diatomite Project, located at McKittrick in California's Kern County, in a standby condition. The Project will be reactivated when conditions in the industry dictate. Texaco stressed that the Project is not being abandoned, but is being put on hold due to the current worldwide energy supply picture. The Lurgi pilot unit is being maintained in condition for future operations. Texaco estimates that the Project could yield in excess of 300 million barrels of 21 to 23 API oil from the oil-bearing diatomite deposits which lie at depths up to 1200 feet. The deposits will be recovered by open pit mining and back filling techniques.

  13. Utilization of lightweight materials made from coal gasification slags. Quarterly report, June 1--August 31, 1996

    SciTech Connect

    1996-12-31

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ``as-generated`` slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ``as-generated`` slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 17000F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot-scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. Accomplishments are described.

  14. Advanced treatment of biologically pretreated coal gasification wastewater by a novel heterogeneous Fenton oxidation process.

    PubMed

    Zhuang, Haifeng; Han, Hongjun; Ma, Wencheng; Hou, Baolin; Jia, Shengyong; Zhao, Qian

    2015-07-01

    Sewage sludge from a biological wastewater treatment plant was converted into sewage sludge based activated carbon (SBAC) with ZnCl2 as activation agent, which was used as a support for ferric oxides to form a catalyst (FeOx/SBAC) by a simple impregnation method. The new material was then used to improve the performance of Fenton oxidation of real biologically pretreated coal gasification wastewater (CGW). The results indicated that the prepared FeOx/SBAC significantly enhanced the pollutant removal performance in the Fenton process, so that the treated wastewater was more biodegradable and less toxic. The best performance was obtained over a wide pH range from 2 to 7, temperature 30C, 15 mg/L of H2O2 and 1g/L of catalyst, and the treated effluent concentrations of COD, total phenols, BOD5 and TOC all met the discharge limits in China. Meanwhile, on the basis of significant inhibition by a radical scavenger in the heterogeneous Fenton process as well as the evolution of FT-IR spectra of pollutant-saturated FeOx/BAC with and without H2O2, it was deduced that the catalytic activity was responsible for generating hydroxyl radicals, and a possible reaction pathway and interface mechanism were proposed. Moreover, FeOx/SBAC showed superior stability over five successive oxidation runs. Thus, heterogeneous Fenton oxidation of biologically pretreated CGW by FeOx/SBAC, with the advantages of being economical, efficient and sustainable, holds promise for engineering application. PMID:26141873

  15. Laser-absorption sensing of gas composition of products from coal gasification

    NASA Astrophysics Data System (ADS)

    Jeffries, Jay B.; Sur, Ritobrata; Sun, Kai; Hanson, Ronald K.

    2014-06-01

    A prototype in-situ laser-absorption sensor for the real-time composition measurement (CO, CH4, H2O and CO2) of synthesis gas products of coal gasification (called here syngas) was designed, tested in the laboratory, and demonstrated during field-measurement campaigns in a pilot-scale entrained flow gasifier at the University of Utah and in an engineering-scale, fluidized-bed transport gasifier at the National Carbon Capture Center (NCCC). The prototype design and operation were improved by the lessons learned from each field test. Laser-absorption measurements are problematic in syngas flows because efficient gasifiers operate at elevated pressures (10-50 atm) where absorption transitions are collision broadened and absorption transitions that are isolated at 1 atm become blended into complex features, and because syngas product streams can contain significant particulate, producing significant non-absorption scattering losses of the transmission of laser light. Thus, the prototype sensor used a new wavelength-scanned, wavelength-modulation spectroscopy strategy with 2f-detection and 1f-normalization (WMS-2f/1f) that can provide sensitive absorption measurements of species with spectra blended by collision broadening even in the presence of large non-absorption laser transmission losses (e.g., particulate scattering, beam steering, etc.). The design of the sensor for detection of CO, CH4, H2O and CO2 was optimized for the specific application of syngas monitoring at the output of large-scale gasifiers. Sensor strategies, results and lessons learned from these field measurement campaigns are discussed.

  16. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September--November 1995

    SciTech Connect

    1995-12-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. Slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln. The potential exists for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed. The project scope consists of collecting a 20-ton sample of slag (primary slag), processing it for char removal, and subjecting it to pyroprocessing to produce expanded slag aggregates of various size gradations and unit weights, ranging from 12 to 50 lb/ft{sup 3}. A second smaller slag sample will be used for confirmatory testing. The expanded slag aggregates will then be tested for their suitability in manufacturing precast concrete products (e.g., masonry blocks and roof tiles) and insulating concrete, first at the laboratory scale and subsequently in commercial manufacturing plants. These products will be evaluated using ASTM and industry test methods. Technical data generated during production and testing of the products will be used to assess the overall technical viability of expanded slag production. In addition, a market assessment will be made based on an evaluation of both the expanded slag aggregates and the final products, and market prices for these products will be established in order to assess the economic viability of these utilization technologies.

  17. Interaction of iron-copper mixed metal oxide oxygen carriers with simulated synthesis gas derived from steam gasification of coal

    SciTech Connect

    Siriwardane, Ranjani V.; Ksepko, Ewelina; Tian, Hanging

    2013-01-01

    The objective of this work was to prepare supported bimetallic Fe–Cu oxygen carriers and to evaluate their performance for the chemical-looping combustion (CLC) process with simulated synthesis gas derived from steam gasification of coal/air. Ten-cycle CLC tests were conducted with Fe–Cu oxygen carriers in an atmospheric thermogravimetric analyzer utilizing simulated synthesis gas derived from the steam gasification of Polish Janina coal and Illinois #6 coal as fuel. The effect of temperature on reaction rates, chemical stability, and oxygen transport capacity were determined. Fractional reduction, fractional oxidation, and global rates of reactions were calculated from the thermogravimetric analysis (TGA) data. The supports greatly affected reaction performance. Data showed that reaction rates and oxygen capacities were stable during the 10-cycle TGA tests for most Fe–Cu/support oxygen carriers. Bimetallic Fe–Cu/support oxygen carriers showed higher reduction rates than Fe-support oxygen carriers. The carriers containing higher Cu content showed better stabilities and better reduction rates. An increase in temperature from 800 °C to 900 °C did not have a significant effect on either the oxygen capacity or the reduction rates with synthesis gas derived from Janina coal. Oxidation reaction was significantly faster than reduction reaction for all supported Fe–Cu oxygen carriers. Carriers with higher Cu content had lower oxidation rates. Ten-cycle TGA data indicated that these oxygen carriers had stable performances at 800–900 °C and might be successfully used up to 900 °C for coal CLC reaction in the presence of steam.

  18. Meeting Vision 21 goals with supercritical water gasification (SCWG) of biomass/coal slurries

    SciTech Connect

    Tolman, R.; Spritzer, M.; Hong, G.T.; Rickman, B.; Parkinson, W.J.

    2000-07-01

    In the Vapor Transmission Cycle (VTC), a special condensing expander turbine is planned to reduce temperature and pressure for low-temperature cleaning and to maintain quality and combustibility of the fuel vapor for a modern gas turbine. The VTC generates clean fuel gas and steam for gas turbines by feeding water slurries or emulsions above about 25% solids, including coal fines, coal water fuels, biomass, composted municipal refuse, sewage sludge, crumb rubber and pulp and paper wastes in patented HRSG tubes. A commercial method of particle scrubbing is used to improve heat transfer and prevent corrosion and deposition on heat transfer surfaces. Tests were conducted to produce clean fuels for gas turbines and fuel cells via supercritical water gasification (SCWG). The study includes lab-scale testing of composted packer truck refuse and sewage sludge made in an aerobic digester without shredding. A computer-based process simulation model has been prepared that includes material and energy balances that simulate commercial-scale operations of the VTC. Funded by DOE, pilot-scale data produced by General Atomics for sewage sludge shows that SCWG above 640 C and low residence time without an oxidizer can produce a gaseous mixture containing over 25 vol. % hydrogen in methane, carbon monoxide, carbon dioxide and higher light hydrocarbons. Excess hydrogen can be separated for use in fuel cells. Carbon can be separated up to the amount of fixed carbon in the proximate analysis of the solids in the feed. This carbon can be burned in an existing combustion system to help provide the heat required for SCWG, or it can be used to remove pollutants and hydrocarbons from water and air. Test and modeling results will be presented. Preliminary life cycle costs analyses will be presented that establish MSW and sludge disposal fees that improve operating economics over higher-cost fuels. Analyses show that the cost and schedule advantages of natural gas-fired combined cycle systems can be maintained by development. Sensitivity analyses will be presented that show that increases in capital costs can be offset where disposal fees are higher, such as high population areas in the US and Asia.

  19. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system. Quarterly progress report, October 1-December 31, 1982

    SciTech Connect

    1983-04-21

    The overall objective of the Westinghouse coal gasification program is to demonstrate the viability of the Westinghouse pressurized, fluidized bed, gasification system for the production of medium-Btu fuel gas for syngas, electrical power generation, chemical feedstocks, or industrial fuels and to obtain performance and scaleup data for the process and hardware. Progress reports are presented for the following tasks: (1) operation and maintenance of the process development unit (PDU); (2) process analysis; (3) cold flow scaleup facility; (4) process component engineering and design; and (5) laboratory support studies involving gas solids flow modeling and coal/ash behavior. 9 figures, 19 tables.

  20. Gasification system

    DOEpatents

    Haldipur, Gaurang B. (Hempfield, PA); Anderson, Richard G. (Penn Hills, PA); Cherish, Peter (Bethel Park, PA)

    1985-01-01

    A method and system for injecting coal and process fluids into a fluidized bed gasification reactor. Three concentric tubes extend vertically upward into the fluidized bed. Coal particulates in a transport gas are injected through an inner tube, and an oxygen rich mixture of oxygen and steam are injected through an inner annulus about the inner tube. A gaseous medium relatively lean in oxygen content, such as steam, is injected through an annulus surrounding the inner annulus.