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Sample records for thermoelectric generator development

  1. Developing instrumentation to characterize thermoelectric generator modules

    NASA Astrophysics Data System (ADS)

    Liu, Dawei; Li, Qiming; Peng, Wenbo; Zhu, Lianjun; Gao, Hu; Meng, Qingsen; Jin, A. J.

    2015-03-01

    Based on the law of physics, known as "Seebeck effect," a thermoelectric generator (TEG) produces electricity when the temperature differential is applied across the TEG. This article reports a precision method in characterizing TEG modules. A precision instrument is constructed to study thermoelectric conversion in terms of output power and efficiency of TEG modules. The maximum allowable TEG module size is 150 mm, and the preferred size is from 30 mm to 60 mm. During measurements, the highest hot side temperature is 500 °C and the cold side temperature can be adjusted from room temperature to 100 °C. A mechanical structure is developed to control the pressure and parallelism of the clamping force of the TEG on both its hot and cold sides. A heat flux measurement module is installed at its cold side, and the heat flux through TEGs can be measured in position. Finally, the energy conversion efficiency of TEGs is calculated from experimental data of both an output power and a heat flux.

  2. Developing instrumentation to characterize thermoelectric generator modules.

    PubMed

    Liu, Dawei; Li, Qiming; Peng, Wenbo; Zhu, Lianjun; Gao, Hu; Meng, Qingsen; Jin, A J

    2015-03-01

    Based on the law of physics, known as "Seebeck effect," a thermoelectric generator (TEG) produces electricity when the temperature differential is applied across the TEG. This article reports a precision method in characterizing TEG modules. A precision instrument is constructed to study thermoelectric conversion in terms of output power and efficiency of TEG modules. The maximum allowable TEG module size is 150 mm, and the preferred size is from 30 mm to 60 mm. During measurements, the highest hot side temperature is 500 °C and the cold side temperature can be adjusted from room temperature to 100 °C. A mechanical structure is developed to control the pressure and parallelism of the clamping force of the TEG on both its hot and cold sides. A heat flux measurement module is installed at its cold side, and the heat flux through TEGs can be measured in position. Finally, the energy conversion efficiency of TEGs is calculated from experimental data of both an output power and a heat flux. PMID:25832254

  3. Design and development of thermoelectric generator

    SciTech Connect

    Prem Kumar, D. S. Mahajan, Ishan Vardhan Anbalagan, R. Mallik, Ramesh Chandra

    2014-04-24

    In this paper we discuss the fabrication, working and characteristics of a thermoelectric generator made up of p and n type semiconductor materials. The device consists of Fe{sub 0.2}Co{sub 3.8}Sb{sub 11.5}Te{sub 0.5} (zT = 1.04 at 818 K) as the n-type and Zn4Sb3 (zT=0.8 at 550 K) as the p-type material synthesized by vacuum hot press method. Carbon paste has been used to join the semiconductor legs to metal (Molybdenum) electrodes to reduce the contact resistance. The multi-couple (4 legs) generator results a maximum output power of 1.083 mW at a temperature difference of 240 K between the hot and cold sides. In this investigation, an I-V characteristic, maximum output power of the thermoelectric module is presented. The efficiency of thermoelectric module is obtained as η = 0.273 %.

  4. Thermoelectric Generator

    NASA Technical Reports Server (NTRS)

    Cole, T.

    1985-01-01

    Small modular alkali metal thermoelectric generator with no moving parts directly converts heat to electrical energy with efficiency of 20 to 40 percent. Unit uses closed regenerative electrochemical concentration cell based on sodium-ion conductor beta alumina.

  5. Thermoelectric Materials Development for Low Temperature Geothermal Power Generation

    DOE Data Explorer

    Tim Hansen

    2016-01-29

    Data includes characterization results for novel thermoelectric materials developed specifically for power generation from low temperature geothermal brines. Materials characterization data includes material density, thickness, resistance, Seebeck coefficient. This research was carried out by Novus Energy Partners in Cooperation with Southern Research Institute for a Department of Energy Sponsored Project.

  6. Thermoelectric generator

    DOEpatents

    Pryslak, N.E.

    1974-02-26

    A thermoelectric generator having a rigid coupling or stack'' between the heat source and the hot strap joining the thermoelements is described. The stack includes a member of an insulating material, such as ceramic, for electrically isolating the thermoelements from the heat source, and a pair of members of a ductile material, such as gold, one each on each side of the insulating member, to absorb thermal differential expansion stresses in the stack. (Official Gazette)

  7. Development of Next Generation Segmented Thermoelectric Radioisotope Power Systems

    NASA Astrophysics Data System (ADS)

    Fleurial, J.; Caillat, T.; Ewell, R. C.

    2005-12-01

    Radioisotope thermoelectric generators have been used for space-based applications since 1961 with a total of 22 space missions that have successfully used RTGs for electrical power production. The key advantages of radioisotope thermoelectric generators (RTGs) are their long life, robustness, compact size, and high reliability. Thermoelectric converters are easily scalable, and possess a linear current-voltage curve, making power generation easy to control via a shunt regulator and shunt radiator. They produce no noise, vibration or torque during operation. These properties have made RTGs ideally suitable for autonomous missions in the extreme environments of outer space and on planetary surfaces. More advanced radioisotope power systems (RPS) with higher specific power (W/kg) and/or power output are desirable for future NASA missions, including the Europa Geophysical Orbiter mission. For the past few years, the Jet Propulsion Laboratory (JPL) has been developing more efficient thermoelectric materials and has demonstrated significant increases in the conversion efficiency of high temperature thermocouples, up to 14% when operated across a 975K to 300K temperature differential. In collaboration with NASA Glenn Research Center, universities (USC and UNM), Ceramic and Metal Composites Corporation and industrial partners, JPL is now planning to lead the research and development of advanced thermoelectric technology for integration into the next generations of RPS. Preliminary studies indicate that this technology has the potential for improving the RPS specific power by more than 50% over the current state-of-the-art multi-mission RTG being built for the Mars Science Laboratory mission. A second generation advanced RPS is projected at more than doubling the specific power.

  8. Radioisotope thermoelectric generator transportation system subsystem 143 software development plan

    NASA Astrophysics Data System (ADS)

    King, D. A.

    1994-11-01

    This plan describes the activities to be performed and the controls to be applied to the process of specifying, developing, and qualifying the data acquisition software for the Radioisotope Thermoelectric Generator (RTG) Transportation System Subsystem 143 Instrumentation and Data Acquisition System (IDAS). This plan will serve as a software quality assurance plan, a verification and validation (V and V) plan, and a configuration management plan.

  9. Radioisotope thermoelectric generator transportation system subsystem 143 software development plan

    SciTech Connect

    King, D.A.

    1994-11-10

    This plan describes the activities to be performed and the controls to be applied to the process of specifying, developing, and qualifying the data acquisition software for the Radioisotope Thermoelectric Generator (RTG) Transportation System Subsystem 143 Instrumentation and Data Acquisition System (IDAS). This plan will serve as a software quality assurance plan, a verification and validation (V and V) plan, and a configuration management plan.

  10. Development and optimization of a stove-powered thermoelectric generator

    NASA Astrophysics Data System (ADS)

    Mastbergen, Dan

    Almost a third of the world's population still lacks access to electricity. Most of these people use biomass stoves for cooking which produce significant amounts of wasted thermal energy, but no electricity. Less than 1% of this energy in the form of electricity would be adequate for basic tasks such as lighting and communications. However, an affordable and reliable means of accomplishing this is currently nonexistent. The goal of this work is to develop a thermoelectric generator to convert a small amount of wasted heat into electricity. Although this concept has been around for decades, previous attempts have failed due to insufficient analysis of the system as a whole, leading to ineffective and costly designs. In this work, a complete design process is undertaken including concept generation, prototype testing, field testing, and redesign/optimization. Detailed component models are constructed and integrated to create a full system model. The model encompasses the stove operation, thermoelectric module, heat sinks, charging system and battery. A 3000 cycle endurance test was also conducted to evaluate the effects of operating temperature, module quality, and thermal interface quality on the generator's reliability, lifetime and cost effectiveness. The results from this testing are integrated into the system model to determine the lowest system cost in $/Watt over a five year period. Through this work the concept of a stove-based thermoelectric generator is shown to be technologically and economically feasible. In addition, a methodology is developed for optimizing the system for specific regional stove usage habits.

  11. Thermally cascaded thermoelectric generator

    NASA Technical Reports Server (NTRS)

    Flaherty, R.

    1970-01-01

    High efficiency thermoelectric generator utilizes a high-temperature thermoelectric material in thermal series with a low-temperature material. A thermally cascaded generator increases system efficiency.

  12. Thermoelectric generator

    SciTech Connect

    Shakun, W.; Bearden, J.H.; Henderson, D.R.

    1988-03-29

    A thermoelectric generator unit is described comprising: a hot side heat exchanger including a plate having extruded retention posts projecting from one surface of the plate, and fins adapted for contact with a heating source. The fins are positioned between two of the retention posts. Retention rods are inserted between the retention posts and the base of the fins to retain the fin in thermal contact with the plate surface upon insertion of the retention rod between the engaging surface of the post and the corresponding fin. Thermoelectric semi-conductor modules are in thermal contact with the opposite side of the hot side heat exchanger plate from the contact with the fins. The modules are arranged in a grid pattern so that heat flow is directed into each of the modules from the hot side heat exchanger. The modules are connected electrically so as to combine their electrical output; and a cold side heat exchanger is in thermal contact with the modules acting as a heat sink on the opposite side of the module from the hot side heat exchanger plate so as to produce a thermal gradient across the modules.

  13. Advanced Thermoelectric Materials for Radioisotope Thermoelectric Generators

    NASA Technical Reports Server (NTRS)

    Caillat, Thierry; Hunag, C.-K.; Cheng, S.; Chi, S. C.; Gogna, P.; Paik, J.; Ravi, V.; Firdosy, S.; Ewell, R.

    2008-01-01

    This slide presentation reviews the progress and processes involved in creating new and advanced thermoelectric materials to be used in the design of new radioiootope thermoelectric generators (RTGs). In a program with Department of Energy, NASA is working to develop the next generation of RTGs, that will provide significant benefits for deep space missions that NASA will perform. These RTG's are planned to be capable of delivering up to 17% system efficiency and over 12 W/kg specific power. The thermoelectric materials being developed are an important step in this process.

  14. Component for thermoelectric generator

    DOEpatents

    Purdy, David L.

    1977-01-01

    In a thermoelectric generator, a component comprises a ceramic insulator, having over limited areas thereof, each area corresponding to a terminal end of thermoelectric wires, a coating of a first metal which adheres to the insulator, and an electrical thermoelectric junction including a second metal which wets said first metal and adheres to said terminal ends but does not wet said insulator, and a cloth composed of electrically insulating threads interlaced with thermoelectric wires.

  15. Hybrid thermoelectric piezoelectric generator

    NASA Astrophysics Data System (ADS)

    Montgomery, D. S.; Hewitt, C. A.; Carroll, D. L.

    2016-06-01

    This work presents an integration of flexible thermoelectric and piezoelectric materials into a single device structure. This device architecture overcomes several prohibitive issues facing the combination of traditional thermoelectric and piezoelectric generators, while optimizing performance of the combined power output. The structure design uses a carbon nanotube/polymer thin film as a flexible thermoelectric generator that doubles as an electrode on a piezoelectric generator made of poly(vinylidene fluoride). An example 2 × 2 array of devices is shown to generate 89% of the maximum thermoelectric power, and provide 5.3 times more piezoelectric voltage when compared with a traditional device.

  16. The design, development, fabrication and testing of a 100 watt skutterudite thermoelectric generator

    NASA Astrophysics Data System (ADS)

    Lyle, Matthew

    Thermoelectric technology is a method of renewable, alternative energy that utilizes the Seebeck effect to convert some of the thermal energy in a temperature gradient to electricity. The optimal temperature range for skutterudite thermoelectric devices is around 650°C, making them ideal for high temperature applications. At this temperature range, the skutterudite thermoelectrics have a device-level conversion efficiency of about 9% [1]. As these devices are still in the development stage, testing that simulates real-world conditions is necessary to assess the feasibility of implementing skutterudite thermoelectric technology with current processes. A standardized procedure to test the skutterudite thermoelectric devices has been established to reduce variability in device fabrication and generator assembly. This procedure includes a measurement and tracking system to aid in establishing relationships between component properties and thermoelectric performance. In addition, a technology has been developed to electrically bypass any failed devices to preserve overall power generation. Results indicate that additional efforts are needed to address the high level of thermal stresses the devices experience during operation. Several methods to reduce thermal stresses and investigate potential stressors are proposed. In addition, the successful performance of the electrical bypass technology suggests that it is indeed a viable method of bypassing individual devices for experimental tests. Additional testing and improvements can be made as necessary to implement this technology in the envisioned 1 kW skutterudite thermoelectric generator.

  17. Modular Isotopic Thermoelectric Generator

    SciTech Connect

    Schock, Alfred

    1981-04-03

    Advanced RTG concepts utilizing improved thermoelectric materials and converter concepts are under study at Fairchild for DOE. The design described here is based on DOE's newly developed radioisotope heat source, and on an improved silicon-germanium material and a multicouple converter module under development at Syncal. Fairchild's assignment was to combine the above into an attractive power system for use in space, and to assess the specific power and other attributes of that design. The resultant design is highly modular, consisting of standard RTG slices, each producing ~24 watts at the desired output voltage of 28 volt. Thus, the design could be adapted to various space missions over a wide range of power levels, with little or no redesign. Each RTG slice consists of a 250-watt heat source module, eight multicouple thermoelectric modules, and standard sections of insulator, housing, radiator fins, and electrical circuit. The design makes it possible to check each thermoelectric module for electrical performance, thermal contact, leaktightness, and performance stability, after the generator is fully assembled; and to replace any deficient modules without disassembling the generator or perturbing the others. The RTG end sections provide the spring-loaded supports required to hold the free-standing heat source stack together during launch vibration. Details analysis indicates that the design offers a substantial improvement in specific power over the present generator of RTGs, using the same heat source modules. There are three copies in the file.

  18. Solar thermoelectric generator

    DOEpatents

    Toberer, Eric S.; Baranowski, Lauryn L.; Warren, Emily L.

    2016-05-03

    Solar thermoelectric generators (STEGs) are solid state heat engines that generate electricity from concentrated sunlight. A novel detailed balance model for STEGs is provided and applied to both state-of-the-art and idealized materials. STEGs can produce electricity by using sunlight to heat one side of a thermoelectric generator. While concentrated sunlight can be used to achieve extremely high temperatures (and thus improved generator efficiency), the solar absorber also emits a significant amount of black body radiation. This emitted light is the dominant loss mechanism in these generators. In this invention, we propose a solution to this problem that eliminates virtually all of the emitted black body radiation. This enables solar thermoelectric generators to operate at higher efficiency and achieve said efficient with lower levels of optical concentration. The solution is suitable for both single and dual axis solar thermoelectric generators.

  19. Solar thermoelectric generators

    NASA Technical Reports Server (NTRS)

    1977-01-01

    The methods, the findings and the conclusions of a study for the design of a Solar Thermoelectric Generator (STG) intended for use as a power source for a spacecraft orbiting the planet Mercury are discussed. Several state-of-the-art thermoelectric technologies in the intended application were considered. The design of various STG configurations based on the thermoelectric technology selected from among the various technologies was examined in detail and a recommended STG design was derived. The performance characteristics of the selected STG technology and associated design were studied in detail as a function of the orbital characteristics of the STG in Mercury and throughout the orbit of Mercury around the sun.

  20. Development of a High Efficiency Thermoelectric Unicouple for Power Generation Applications

    NASA Technical Reports Server (NTRS)

    Caillat, T.; Fleurial, J-P.; Synder, G.; Zoltan, A.; Zoltan, D.; Borshchevsky, A.

    1999-01-01

    To achieve high thermal-to-electric energy conversion efficiency, it is desirable to operate thermoelectric generator devices over large temperature gradients and also to maximize the performance of the thermoelectric materials used to build the devices.

  1. Superconducting thermoelectric generator

    DOEpatents

    Metzger, J.D.; El-Genk, M.S.

    1994-01-01

    Thermoelectricity is produced by applying a temperature differential to dissimilar electrically conducting or semiconducting materials, thereby producing a voltage that is proportional to the temperature difference. Thermoelectric generators use this effect to directly convert heat into electricity; however, presently-known generators have low efficiencies due to the production of high currents which in turn cause large resistive heating losses. Some thermoelectric generators operate at efficiencies between 4% and 7% in the 800{degrees} to 1200{degrees}C range. According to its major aspects and bradly stated, the present invention is an apparatus and method for producing electricity from heat. In particular, the invention is a thermoelectric generator that juxtaposes a superconducting material and a semiconducting material - so that the superconducting and the semiconducting materials touch - to convert heat energy into electrical energy without resistive losses in the temperature range below the critical temperature of the superconducting material. Preferably, an array of superconducting material is encased in one of several possible configurations within a second material having a high thermal conductivity, preferably a semiconductor, to form a thermoelectric generator.

  2. Modular isotopic thermoelectric generator

    SciTech Connect

    Schock, A.

    1981-01-01

    Advanced RTG concepts utilizing improved thermoelectric materials and converter concepts are under study at Fairchild for DOE. The design described is based on DOE's newly developed radioisotope heat source, and on an improved silicon-germanium material and a multicouple converter module under development. 14 refs.

  3. Development of advanced thermoelectric materials

    NASA Technical Reports Server (NTRS)

    1984-01-01

    The development of an advanced thermoelectric material for radioisotope thermoelectric generator (RTG) applications is reported. A number of materials were explored. The bulk of the effort, however, was devoted to improving silicon germanium alloys by the addition of gallium phosphide, the synthesis and evaluation of lanthanum chrome sulfide and the formulation of various mixtures of lanthanum sulfide and chrome sulfide. It is found that each of these materials exhibits promise as a thermoelectric material.

  4. Superconducting thermoelectric generator

    SciTech Connect

    Metzger, J.D.; El-Genk, M.S.

    1998-05-05

    An apparatus and method for producing electricity from heat is disclosed. The present invention is a thermoelectric generator that uses materials with substantially no electrical resistance, often called superconductors, to efficiently convert heat into electrical energy without resistive losses. Preferably, an array of superconducting elements is encased within a second material with a high thermal conductivity. The second material is preferably a semiconductor. Alternatively, the superconducting material can be doped on a base semiconducting material, or the superconducting material and the semiconducting material can exist as alternating, interleaved layers of waferlike materials. A temperature gradient imposed across the boundary of the two materials establishes an electrical potential related to the magnitude of the temperature gradient. The superconducting material carries the resulting electrical current at zero resistivity, thereby eliminating resistive losses. The elimination of resistive losses significantly increases the conversion efficiency of the thermoelectric device. 4 figs.

  5. Superconducting thermoelectric generator

    SciTech Connect

    Metzger, J.D.; El-Genk, M.S.

    1996-01-01

    An apparatus and method for producing electricity from heat. The present invention is a thermoelectric generator that uses materials with substantially no electrical resistance, often called superconductors, to efficiently convert heat into electrical energy without resistive losses. Preferably, an array of superconducting elements is encased within a second material with a high thermal conductivity. The second material is preferably a semiconductor. Alternatively, the superconducting material can be doped on a base semiconducting material, or the superconducting material and the semiconducting material can exist as alternating, interleaved layers of waferlike materials. A temperature gradient imposed across the boundary of the two materials establishes an electrical potential related to the magnitude of the temperature gradient. The superconducting material carries the resulting electrical current at zero resistivity, thereby eliminating resistive losses. The elimination of resistive losses significantly increases the conversion efficiency of the thermoelectric device.

  6. Superconducting thermoelectric generator

    DOEpatents

    Metzger, John D.; El-Genk, Mohamed S.

    1998-01-01

    An apparatus and method for producing electricity from heat. The present invention is a thermoelectric generator that uses materials with substantially no electrical resistance, often called superconductors, to efficiently convert heat into electrical energy without resistive losses. Preferably, an array of superconducting elements is encased within a second material with a high thermal conductivity. The second material is preferably a semiconductor. Alternatively, the superconducting material can be doped on a base semiconducting material, or the superconducting material and the semiconducting material can exist as alternating, interleaved layers of waferlike materials. A temperature gradient imposed across the boundary of the two materials establishes an electrical potential related to the magnitude of the temperature gradient. The superconducting material carries the resulting electrical current at zero resistivity, thereby eliminating resistive losses. The elimination of resistive losses significantly increases the conversion efficiency of the thermoelectric device.

  7. Modular Isotopic Thermoelectric Generator

    SciTech Connect

    Schock, Alfred

    1981-01-01

    Advanced RTG concepts utilizing improved thermoelectric materials and converter concepts are under study at Fairchild for DOE. The design described here is based on DOE's newly developed radioisotope heat source, and on an improved silicon-germanium material and multicouple converter module under development at Syncal. Fairchild's assignment was to combine the above into an attractive power system for use in space, and to assess the specific power and other attributes of that design.

  8. Towards Improved Thermoelectric Generator Materials

    NASA Astrophysics Data System (ADS)

    Julian Goldsmid, H.

    2016-07-01

    Over recent years, new thermoelectric materials have been developed with values for the dimensionless figure of merit, zT, substantially greater than unity. This has opened up the possibility of many new applications, particularly those involving the utilisation of waste heat. However, further improvements are necessary if thermoelectric generation is to have a significant impact on the world's energy problems. It is well known that zT for a single energy band can be related to the Fermi energy and a parameter (μ/λ L) (m*/m)3/2, where μ is the carrier mobility, m*/m is the ratio of the carrier effective mass to the mass of a free electron and λ L is the lattice thermal conductivity. However, even when this parameter tends towards infinity, zT does not become much greater than 1 unless the Fermi level lies within the energy gap, far from the appropriate band edge. Thus, the magnitude of the energy gap is becoming of increasing importance. The two-fold requirements of a high value of (μ/λ L) (m*/m)3/2 and a sufficiently large energy gap are discussed. It is also shown that the likelihood of the required conditions being met at elevated temperatures can be predicted from low-temperature observations. It is, of course, much more difficult to make accurate determinations of the thermoelectric properties at higher temperatures.

  9. Thermoelectric generator for motor vehicle

    DOEpatents

    Bass, John C.

    1997-04-29

    A thermoelectric generator for producing electric power for a motor vehicle from the heat of the exhaust gasses produced by the engine of the motor vehicle. The exhaust gasses pass through a finned heat transfer support structure which has seat positions on its outside surface for the positioning of thermoelectric modules. A good contact cylinder provides a framework from which a spring force can be applied to the thermoelectric modules to hold them in good contact on their seats on the surface of the heat transfer support structure.

  10. Thermoelectric power generation system optimization studies

    NASA Astrophysics Data System (ADS)

    Karri, Madhav A.

    A significant amount of energy we consume each year is rejected as waste heat to the ambient. Conservative estimates place the quantity of energy wasted at about 70%. Converting the waste heat into electrical power would be convenient and effective for a number of primary and secondary applications. A viable solution for converting waste heat into electrical energy is to use thermoelectric power conversion. Thermoelectric power generation is based on solid state technology with no moving parts and works on the principle of Seebeck effect. In this work a thermoelectric generator (TEG) system simulator was developed to perform various parametric and system optimization studies. Optimization studies were performed to determine the effect of system size, exhaust and coolant ow conditions, and thermoelectric material on the net gains produced by the TEG system and on the optimum TEG system design. A sports utility vehicle was used as a case study for the application of TEG in mobile systems.

  11. Thermoelectric Energy Conversion: Future Directions and Technology Development Needs

    NASA Technical Reports Server (NTRS)

    Fleurial, Jean-Pierre

    2007-01-01

    This viewgraph presentation reviews the process of thermoelectric energy conversion along with key technology needs and challenges. The topics include: 1) The Case for Thermoelectrics; 2) Advances in Thermoelectrics: Investment Needed; 3) Current U.S. Investment (FY07); 4) Increasing Thermoelectric Materials Conversion Efficiency Key Science Needs and Challenges; 5) Developing Advanced TE Components & Systems Key Technology Needs and Challenges; 6) Thermoelectrics; 7) 200W Class Lightweight Portable Thermoelectric Generator; 8) Hybrid Absorption Cooling/TE Power Cogeneration System; 9) Major Opportunities in Energy Industry; 10) Automobile Waste Heat Recovery; 11) Thermoelectrics at JPL; 12) Recent Advances at JPL in Thermoelectric Converter Component Technologies; 13) Thermoelectrics Background on Power Generation and Cooling Operational Modes; 14) Thermoelectric Power Generation; and 15) Thermoelectric Cooling.

  12. Research and Development for Thermoelectric Generation Technology Using Waste Heat from Steelmaking Process

    NASA Astrophysics Data System (ADS)

    Kuroki, Takashi; Murai, Ryota; Makino, Kazuya; Nagano, Kouji; Kajihara, Takeshi; Kaibe, Hiromasa; Hachiuma, Hirokuni; Matsuno, Hidetoshi

    2015-06-01

    In Japan, integrated steelworks have greatly lowered their energy use over the past few decades through investment in energy-efficient processes and facilities, maintaining the highest energy efficiency in the world. However, in view of energy security, the steelmaking industry is strongly required to develop new technologies for further energy saving. Waste heat recovery can be one of the key technologies to meet this requirement. To recover waste heat, particularly radiant heat from steel products which has not been used efficiently yet, thermoelectric generation (TEG) is one of the most effective technologies, being able to convert heat directly into electric power. JFE Steel Corporation (JFE) implemented a 10-kW-class grid-connected TEG system for JFE's continuous casting line with KELK Ltd. (KELK), and started verification tests to generate electric power using radiant heat from continuous casting slab at the end of fiscal year 2012. The TEG system has 56 TEG units, each containing 16 TEG modules. This paper describes the performance and durability of the TEG system, which has been investigated under various operating conditions at the continuous casting line.

  13. Design Calculations for Thermoelectric Generators

    NASA Technical Reports Server (NTRS)

    Zeldin, B.

    1983-01-01

    Nine simplified analytic models based on average properties accurately predict heat rates for silicon/germanium thermoelectric generators. Solutions from simplified models were compared with those obtained using sophisticated numerical analysis. Maximum errors in calculated heat rate range from about 4 percent to about 0.2 percent. Models also used to calculate power delivered to load and thermodynamic efficiency.

  14. Thermoelectric Development at Hi-Z Technology

    SciTech Connect

    Kushch, Aleksandr S.; Bass, John C.; Ghamaty, Saeid; Elsner, Norbert B.; Bergstrand, Richard A.; Furrow, David; Melvin, Mike

    2002-08-25

    An improved Thermoelectric Generator (TEG) for the Heavy Duty Class Eight Diesel Trucks is under development at Hi-Z Technology. The current TEG is equipped with the improved HZ-14 Thermoelectric module, which features better mechanical properties as well as higher electric power output. Also, the modules are held in place more securely.

  15. Safety monitoring system for radioisotope thermoelectric generators

    NASA Technical Reports Server (NTRS)

    Zoltan, A.

    1973-01-01

    System alerts personnel of hazards which may develop while they are performing tests on radioisotope thermoelectric generator (RTG). Remedial action is initiated to minimize damage. Five operating conditions are monitored: hot junction temperature, cold junction temperature, thermal shroud coolant flow, vacuum in test chamber, and alpha radiation.

  16. Development of the data base for a degradation model of a selenide RTG. [Radioisotope Thermoelectric Generator

    NASA Technical Reports Server (NTRS)

    Stapfer, G.; Truscello, V. C.

    1977-01-01

    The paper is concerned with the evaluation of the materials used in a selenide radioisotope thermoelectric generator (RTG). These materials are composed of n-type gadolinium selenide and n-type copper selenide. A three-fold evaluation approach is being used: (1) the study of the rate of change of the thermal conductivity of the material, (2) the investigation of the long-term stability of the material's Seebeck voltage and electrical resistivity under current and temperature gradient conditions, and (3) determination of the physical behavior and compatibility of the material with surrounding insulation at elevated temperatures. Programmatically, the third category of characteristic evaluation is being emphasized.

  17. Thermoelectric cooling and power generation

    PubMed

    DiSalvo

    1999-07-30

    In a typical thermoelectric device, a junction is formed from two different conducting materials, one containing positive charge carriers (holes) and the other negative charge carriers (electrons). When an electric current is passed in the appropriate direction through the junction, both types of charge carriers move away from the junction and convey heat away, thus cooling the junction. Similarly, a heat source at the junction causes carriers to flow away from the junction, making an electrical generator. Such devices have the advantage of containing no moving parts, but low efficiencies have limited their use to specialty applications, such as cooling laser diodes. The principles of thermoelectric devices are reviewed and strategies for increasing the efficiency of novel materials are explored. Improved materials would not only help to cool advanced electronics but could also provide energy benefits in refrigeration and when using waste heat to generate electrical power. PMID:10426986

  18. Design and optimization of compatible, segmented thermoelectric generators

    NASA Technical Reports Server (NTRS)

    Snyder, G. Jeffrey

    2003-01-01

    The thermoelectric compatiblity factor is used to rationally select materials for a segmented thermoelectric generator. the thermoelectric potential is used for the exact analytic expressions for materials with temperature dependent thermoelectric properties.

  19. Designing, building, and testing a solar thermoelectric generation, STEG, for energy delivery to remote residential areas in developing regions

    NASA Astrophysics Data System (ADS)

    Moumouni, Yacouba

    New alternatives and inventive renewable energy techniques which encompass both generation and power management solutions are fundamental for meeting remote residential energy supply and demand today, especially if the grid is quasi-inexistent. Solar thermoelectric generators can be a cost-effective alternative to photovoltaics for a remote residential household power supply. A complete solar thermoelectric energy harvesting system is presented for energy delivery to remote residential areas in developing regions. To this end, the entire system was built, modeled, and then validated with LTspice simulator software via thermal-to-electrical analogy schemes. Valuable data in conjunction with two novel LTspice circuits were obtained, showing the achievability of analyzing transient heat transfer with the Spice simulator. Hence, the proposed study begins with a comprehensive method of extracting thermal parameters that appear in thermoelectric modules. A step-by-step procedure was developed and followed to succinctly extract parameters, such as the Seebeck coefficient, electrical conductivity, thermal resistance, and thermal conductivity needed to model the system. Data extracted from datasheet, material properties, and geometries were successfully utilized to compute the thermal capacities and resistances necessary to perform the analogy. In addition, temperature variations of the intrinsic internal parameters were accounted for in this process for accuracy purposes. The steps that it takes to simulate any thermo-electrical system with the LTspice simulator are thoroughly explained in this work. As a consequence, an improved Spice model for a thermoelectric generator is proposed. Experimental results were compiled in the form of a lookup table and then fed into the Spice simulator using the piecewise linear (PWL) command in order to validate the model. Experimental results show that a temperature differential of 13.43°C was achievable whereas the simulation indicates

  20. Thermoelectric materials development

    NASA Technical Reports Server (NTRS)

    Fleurial, J. P.; Caillat, T.; Borshchevsky, A.

    1998-01-01

    A systematic search for advanced thermoelectric materials was initiated at JPL several years ago to evaluate candidate materials which includes consideration of the following property attributes: (1) semiconducting properties; (2) large Seebeck coefficient; (3) high carrier mobility and high electrical conductivity; (4) low lattice thermal conductivity; and (5) chemical stability and low vapor pressure. Through this candidate screening process, JPL identified several families of materials as promising candidates for improved thermoelectric materials including the skutterudite family. As part of an ongoing effort to develop skutterudite materials with lower thermal conductivity values, several solid solutions and filled skutterudite materials were investigated under the effort sponsored by DOE. The efforts have primarily focused on: (1) study of existence and properties of solid solutions between the binary compounds CoSb3 and IrSb3, and RuSb2Te, and (2) CeFe(4-x)Sb12 based filled compositions. For the solid solutions, the lattice thermal conductivity reduction was expected to be reduced by the introduction of the Te and Ru atoms while in the case of CeFe(4-x)Ru(x)Sb12 based filled compositions. For the solid solutions, the lattice thermal conductivity reduction was expected to be reduced by the introduction of the Te and Ru atoms while in the case of CeFe(4-x)Ru(x)Sb12 filled compositions, the reduction would be caused by the rattling of Ce atoms located in the empty voids of the skutterudite structure and the substitution of Fe for Ru. The details of the sample preparation and characterization of their thermoelectric properties are reported in this report.

  1. Development of a radioisotope heat source for the two-watt radioisotope thermoelectric generator

    NASA Astrophysics Data System (ADS)

    Howell, Edwin I.; McNeil, Dennis C.; Amos, Wayne R.

    1992-01-01

    Described is a radioisotope heat source for the Two-Watt Radioisotope Thermoelectric Generator (RTG) which is being considered for possible application by the U.S. Navy and for other Department of Defense applications. The heat source thermal energy (75 Wt) is produced from the alpha decay of plutonium-238 which is in the form of high-fired plutonium dioxide. The capsule is non-vented and consists of three domed cylindrical components each closed with a corresponding sealed end cap. Surrounding the fuel is the liner component, which is fabricated from a tantalum-based alloy, T-111. Also fabricated from T-111 is the next component, the strength member, which serves to meet pressure and impact criteria. The outermost component, or clad, is the oxidation- and corrosion-resistant nickel-based alloy, Hastelloy S. This paper defines the design considerations, details the hardware fabrication and welding processes, discusses the addition of yttrium to the fuel to reduce liner embrittlement, and describes the testing that has been conducted or is planned to assure that there is fuel containment not only during the heat source operational life, but also in case of an accident environment.

  2. Thermal analysis of thermoelectric power generator; Including thermal stresses

    NASA Astrophysics Data System (ADS)

    Al-Merbati, Abdulrahman Salman

    In recent years, the energy demand is increasing leads to use and utilization of clean energy becomes target of countries all over the world. Thermoelectric generator is one type of clean energy generators which is a solid-state device that converts heat energy into electrical energy through the Seebeck effect. With availability of, heat from different sources such as solar energy and waste energy from systems, thermoelectric research becomes important research topic and researchers investigates efficient means of generating electricity from thermoelectric generators. One of the important problems with a thermoelectric is development of high thermal stresses due to formation of temperature gradient across the thermoelectric generator. High thermal stress causes device failure through cracks or fractures and these short comings may reduce the efficiency or totally fail the device. In this thesis work, thermodynamic efficiency and thermal stresses developed in thermoelectric generator are analyzed numerically. The bismuth telluride (Bi2Te3) properties are used in simulation. Stress levels in thermoelectric device pins are computed for various pin geometric configurations. MASTER.

  3. Radioisotope thermoelectric generator reliability and safety

    SciTech Connect

    Campbell, R.; Klein, J.

    1989-01-01

    There are numerous occasions when a planetary mission requires energy in remote areas of the solar system. Anytime power is required much beyond Mars or the Asteroid Belts, solar power is not an option. The radioisotope thermoelectric generator (RTG) was developed for such a mission requirement. It is a relatively small and lightweight power source that can produce power under adverse conditions. Just this type of source has become the backbone of the power system for far outer plant exploration. Voyagers I and II are utilizing RTGs, which will soon power the Galileo spacecraft to Jupiter and the Ulysses spacecraft to study the solar poles. The paper discusses RTG operation including thermoelectric design, converter design, general-purpose heat source; RTG reliability including design, testing, experience, and launch approval; and RTG safety issues and methods of ensuring safety.

  4. Development and Demonstration of a Modeling Framework for Assessing the Efficacy of Using Mine Water for Thermoelectric Power Generation

    SciTech Connect

    2010-03-01

    Thermoelectric power plants use large volumes of water for condenser cooling and other plant operations. Traditionally, this water has been withdrawn from the cleanest water available in streams and rivers. However, as demand for electrical power increases it places increasing demands on freshwater resources resulting in conflicts with other off stream water users. In July 2002, NETL and the Governor of Pennsylvania called for the use of water from abandoned mines to replace our reliance on the diminishing and sometimes over allocated surface water resource. In previous studies the National Mine Land Reclamation Center (NMLRC) at West Virginia University has demonstrated that mine water has the potential to reduce the capital cost of acquiring cooling water while at the same time improving the efficiency of the cooling process due to the constant water temperatures associated with deep mine discharges. The objectives of this project were to develop and demonstrate a user-friendly computer based design aid for assessing the costs, technical and regulatory aspects and potential environmental benefits for using mine water for thermoelectric generation. The framework provides a systematic process for evaluating the hydrologic, chemical, engineering and environmental factors to be considered in using mine water as an alternative to traditional freshwater supply. A field investigation and case study was conducted for the proposed 300 MW Beech Hollow Power Plant located in Champion, Pennsylvania. The field study based on previous research conducted by NMLRC identified mine water sources sufficient to reliably supply the 2-3,000gpm water supply requirement of Beech Hollow. A water collection, transportation and treatment system was designed around this facility. Using this case study a computer based design aid applicable to large industrial water users was developed utilizing water collection and handling principals derived in the field investigation and during previous

  5. Thermoelectric power generation for hybrid-electric vehicle auxiliary power

    NASA Astrophysics Data System (ADS)

    Headings, Leon M.; Washington, Gregory N.; Midlam-Mohler, Shawn; Heremans, Joseph P.

    2009-03-01

    The plug-in hybrid-electric vehicle (PHEV) concept allows for a moderate driving range in electric mode but uses an onboard range extender to capitalize on the high energy density of fuels using a combustion-based generator, typically using an internal combustion engine. An alternative being developed here is a combustion-based thermoelectric generator in order to develop systems technologies which capitalize on the high power density and inherent benefits of solid-state thermoelectric power generation. This thermoelectric power unit may find application in many military, industrial, and consumer applications including range extension for PHEVs. In this research, a baseline prototype was constructed using a novel multi-fuel atomizer with diesel fuel, a conventional thermoelectric heat exchange configuration, and a commercially available bismuth telluride module (maximum 225°C). This prototype successfully demonstrated the viability of diesel fuel for thermoelectric power generation, provided a baseline performance for evaluating future improvements, provided the mechanism to develop simulation and analysis tools and methods, and highlighted areas requiring development. The improvements in heat transfer efficiency using catalytic combustion were evaluated, the system was redesigned to operate at temperatures around 500 °C, and the performance of advanced high temperature thermoelectric modules was examined.

  6. Compatibility of segmented thermoelectric generators

    NASA Technical Reports Server (NTRS)

    Snyder, J.; Ursell, T.

    2002-01-01

    It is well known that power generation efficiency improves when materials with appropriate properties are combined either in a cascaded or segmented fashion across a temperature gradient. Past methods for determining materials used in segmentation weremainly concerned with materials that have the highest figure of merit in the temperature range. However, the example of SiGe segmented with Bi2Te3 and/or various skutterudites shows a marked decline in device efficiency even though SiGe has the highest figure of merit in the temperature range. The origin of the incompatibility of SiGe with other thermoelectric materials leads to a general definition of compatibility and intrinsic efficiency. The compatibility factor derived as = (Jl+zr - 1) a is a function of only intrinsic material properties and temperature, which is represented by a ratio of current to conduction heat. For maximum efficiency the compatibility factor should not change with temperature both within a single material, and in the segmented leg as a whole. This leads to a measure of compatibility not only between segments, but also within a segment. General temperature trends show that materials are more self compatible at higher temperatures, and segmentation is more difficult across a larger -T. The compatibility factor can be used as a quantitative guide for deciding whether a material is better suited for segmentation orcascading. Analysis of compatibility factors and intrinsic efficiency for optimal segmentation are discussed, with intent to predict optimal material properties, temperature interfaces, and/or currentheat ratios.

  7. Performance testing of thermoelectric generators at JPL

    NASA Technical Reports Server (NTRS)

    Rouklove, P.; Truscello, V.

    1974-01-01

    Results of life tests of thermoelectric generators ranging in output power from 800 microwatts to 170 watts. Emphasis is placed on the results obtained from tests of three advanced prototypes - a high-performance generator, a transit-type generator, and a ring converter. In addition, the results of life tests of a number of generators representing Nimbus, Pioneer, and Viking technology are presented.

  8. Computer modeling of thermoelectric generator performance

    NASA Technical Reports Server (NTRS)

    Chmielewski, A. B.; Shields, V.

    1982-01-01

    Features of the DEGRA 2 computer code for simulating the operations of a spacecraft thermoelectric generator are described. The code models the physical processes occurring during operation. Input variables include the thermoelectric couple geometry and composition, the thermoelectric materials' properties, interfaces and insulation in the thermopile, the heat source characteristics, mission trajectory, and generator electrical requirements. Time steps can be specified and sublimation of the leg and hot shoe is accounted for, as are shorts between legs. Calculations are performed for conduction, Peltier, Thomson, and Joule heating, the cold junction can be adjusted for solar radition, and the legs of the thermoelectric couple are segmented to enhance the approximation accuracy. A trial run covering 18 couple modules yielded data with 0.3% accuracy with regard to test data. The model has been successful with selenide materials, SiGe, and SiN4, with output of all critical operational variables.

  9. Heat Management in Thermoelectric Power Generators.

    PubMed

    Zebarjadi, M

    2016-01-01

    Thermoelectric power generators are used to convert heat into electricity. Like any other heat engine, the performance of a thermoelectric generator increases as the temperature difference on the sides increases. It is generally assumed that as more heat is forced through the thermoelectric legs, their performance increases. Therefore, insulations are typically used to minimize the heat losses and to confine the heat transport through the thermoelectric legs. In this paper we show that to some extend it is beneficial to purposely open heat loss channels in order to establish a larger temperature gradient and therefore to increase the overall efficiency and achieve larger electric power output. We define a modified Biot number (Bi) as an indicator of requirements for sidewall insulation. We show cooling from sidewalls increases the efficiency for Bi values less than one, and decreases the efficiency for Bi values larger than one. PMID:27033717

  10. Heat Management in Thermoelectric Power Generators

    NASA Astrophysics Data System (ADS)

    Zebarjadi, M.

    2016-04-01

    Thermoelectric power generators are used to convert heat into electricity. Like any other heat engine, the performance of a thermoelectric generator increases as the temperature difference on the sides increases. It is generally assumed that as more heat is forced through the thermoelectric legs, their performance increases. Therefore, insulations are typically used to minimize the heat losses and to confine the heat transport through the thermoelectric legs. In this paper we show that to some extend it is beneficial to purposely open heat loss channels in order to establish a larger temperature gradient and therefore to increase the overall efficiency and achieve larger electric power output. We define a modified Biot number (Bi) as an indicator of requirements for sidewall insulation. We show cooling from sidewalls increases the efficiency for Bi values less than one, and decreases the efficiency for Bi values larger than one.

  11. Heat Management in Thermoelectric Power Generators

    PubMed Central

    Zebarjadi, M.

    2016-01-01

    Thermoelectric power generators are used to convert heat into electricity. Like any other heat engine, the performance of a thermoelectric generator increases as the temperature difference on the sides increases. It is generally assumed that as more heat is forced through the thermoelectric legs, their performance increases. Therefore, insulations are typically used to minimize the heat losses and to confine the heat transport through the thermoelectric legs. In this paper we show that to some extend it is beneficial to purposely open heat loss channels in order to establish a larger temperature gradient and therefore to increase the overall efficiency and achieve larger electric power output. We define a modified Biot number (Bi) as an indicator of requirements for sidewall insulation. We show cooling from sidewalls increases the efficiency for Bi values less than one, and decreases the efficiency for Bi values larger than one. PMID:27033717

  12. Thermoelectric generator cooling system and method of control

    SciTech Connect

    Prior, Gregory P; Meisner, Gregory P; Glassford, Daniel B

    2012-10-16

    An apparatus is provided that includes a thermoelectric generator and an exhaust gas system operatively connected to the thermoelectric generator to heat a portion of the thermoelectric generator with exhaust gas flow through the thermoelectric generator. A coolant system is operatively connected to the thermoelectric generator to cool another portion of the thermoelectric generator with coolant flow through the thermoelectric generator. At least one valve is controllable to cause the coolant flow through the thermoelectric generator in a direction that opposes a direction of the exhaust gas flow under a first set of operating conditions and to cause the coolant flow through the thermoelectric generator in the direction of exhaust gas flow under a second set of operating conditions.

  13. Polymer Thermoelectric Generators: Device Considerations

    NASA Astrophysics Data System (ADS)

    Yee, Shannon

    2014-03-01

    Recent control of the transport properties in polymers has encouraged the development of polymer thermoelectric (TE) devices. Polymer TEs are thought to be less expensive and more scalable than their inorganic counterparts. The cost of the raw material is less and polymer TEs can leverage the large areal manufacturing technique established by the plastics industry. Additionally, while the overall ZT of polymer TEs appears attractive, individual polymer properties have a very different scale than their inorganic counterparts (i.e., the thermal conductivity and electrical conductivity are approximately one and two orders of magnitude smaller, respectively). Furthermore, the majority of TE measurements on polymers have been limited to thin-films where traditional TE materials are measured in bulk. So why should it be expected that polymer TE devices resemble traditional TE devices? Given the uniqueness of polymers, different device architectures are proposed that can leverage the unique strengths of polymer films. It will be shown that by logically considering device requirements, new polymer TE devices have non-linear features that are more attractive than linear inorganic TE devices. This leads to very different device optimizations that favor polymer TEs.

  14. Thermoelectric Fabrics: Toward Power Generating Clothing

    NASA Astrophysics Data System (ADS)

    Du, Yong; Cai, Kefeng; Chen, Song; Wang, Hongxia; Shen, Shirley Z.; Donelson, Richard; Lin, Tong

    2015-03-01

    Herein, we demonstrate that a flexible, air-permeable, thermoelectric (TE) power generator can be prepared by applying a TE polymer (e.g. poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate)) coated commercial fabric and subsequently by linking the coated strips with a conductive connection (e.g. using fine metal wires). The poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) coated fabric shows very stable TE properties from 300 K to 390 K. The fabric device can generate a TE voltage output (V) of 4.3 mV at a temperature difference (ΔT) of 75.2 K. The potential for using fabric TE devices to harvest body temperature energy has been discussed. Fabric-based TE devices may be useful for the development of new power generating clothing and self-powered wearable electronics.

  15. Thermoelectric fabrics: toward power generating clothing.

    PubMed

    Du, Yong; Cai, Kefeng; Chen, Song; Wang, Hongxia; Shen, Shirley Z; Donelson, Richard; Lin, Tong

    2015-01-01

    Herein, we demonstrate that a flexible, air-permeable, thermoelectric (TE) power generator can be prepared by applying a TE polymer (e.g. poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate)) coated commercial fabric and subsequently by linking the coated strips with a conductive connection (e.g. using fine metal wires). The poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) coated fabric shows very stable TE properties from 300 K to 390 K. The fabric device can generate a TE voltage output (V) of 4.3 mV at a temperature difference (ΔT) of 75.2 K. The potential for using fabric TE devices to harvest body temperature energy has been discussed. Fabric-based TE devices may be useful for the development of new power generating clothing and self-powered wearable electronics. PMID:25804132

  16. Thermoelectric Fabrics: Toward Power Generating Clothing

    PubMed Central

    Du, Yong; Cai, Kefeng; Chen, Song; Wang, Hongxia; Shen, Shirley Z.; Donelson, Richard; Lin, Tong

    2015-01-01

    Herein, we demonstrate that a flexible, air-permeable, thermoelectric (TE) power generator can be prepared by applying a TE polymer (e.g. poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate)) coated commercial fabric and subsequently by linking the coated strips with a conductive connection (e.g. using fine metal wires). The poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) coated fabric shows very stable TE properties from 300 K to 390 K. The fabric device can generate a TE voltage output (V) of 4.3 mV at a temperature difference (ΔT) of 75.2 K. The potential for using fabric TE devices to harvest body temperature energy has been discussed. Fabric-based TE devices may be useful for the development of new power generating clothing and self-powered wearable electronics. PMID:25804132

  17. Thermoelectric power generator with intermediate loop

    SciTech Connect

    Bell, Lon E; Crane, Douglas Todd

    2013-05-21

    A thermoelectric power generator is disclosed for use to generate electrical power from heat, typically waste heat. An intermediate heat transfer loop forms a part of the system to permit added control and adjustability in the system. This allows the thermoelectric power generator to more effectively and efficiently generate power in the face of dynamically varying temperatures and heat flux conditions, such as where the heat source is the exhaust of an automobile, or any other heat source with dynamic temperature and heat flux conditions.

  18. Thermoelectric power generator with intermediate loop

    DOEpatents

    Bel,; Lon E.; Crane, Douglas Todd

    2009-10-27

    A thermoelectric power generator is disclosed for use to generate electrical power from heat, typically waste heat. An intermediate heat transfer loop forms a part of the system to permit added control and adjustability in the system. This allows the thermoelectric power generator to more effectively and efficiently generate power in the face of dynamically varying temperatures and heat flux conditions, such as where the heat source is the exhaust of an automobile, or any other heat source with dynamic temperature and heat flux conditions.

  19. Microfabricated thermoelectric power-generation devices

    NASA Technical Reports Server (NTRS)

    Fleurial, Jean-Pierre (Inventor); Ryan, Margaret A. (Inventor); Borshchevsky, Alex (Inventor); Phillips, Wayne (Inventor); Kolawa, Elizabeth A. (Inventor); Snyder, G. Jeffrey (Inventor); Caillat, Thierry (Inventor); Kascich, Thorsten (Inventor); Mueller, Peter (Inventor)

    2004-01-01

    A device for generating power to run an electronic component. The device includes a heat-conducting substrate (composed, e.g., of diamond or another high thermal conductivity material) disposed in thermal contact with a high temperature region. During operation, heat flows from the high temperature region into the heat-conducting substrate, from which the heat flows into the electrical power generator. A thermoelectric material (e.g., a BiTe alloy-based film or other thermoelectric material) is placed in thermal contact with the heat-conducting substrate. A low temperature region is located on the side of the thermoelectric material opposite that of the high temperature region. The thermal gradient generates electrical power and drives an electrical component.

  20. Microfabricated thermoelectric power-generation devices

    NASA Technical Reports Server (NTRS)

    Fleurial, Jean-Pierre (Inventor); Ryan, Margaret A. (Inventor); Borshchevsky, Alex (Inventor); Phillips, Wayne (Inventor); Kolawa, Elizabeth A. (Inventor); Snyder, G. Jeffrey (Inventor); Caillat, Thierry (Inventor); Kascich, Thorsten (Inventor); Mueller, Peter (Inventor)

    2002-01-01

    A device for generating power to run an electronic component. The device includes a heat-conducting substrate (composed, e.g., of diamond or another high thermal conductivity material) disposed in thermal contact with a high temperature region. During operation, heat flows from the high temperature region into the heat-conducting substrate, from which the heat flows into the electrical power generator. A thermoelectric material (e.g., a BiTe alloy-based film or other thermoelectric material) is placed in thermal contact with the heat-conducting substrate. A low temperature region is located on the side of the thermoelectric material opposite that of the high temperature region. The thermal gradient generates electrical power and drives an electrical component.

  1. Method of operating a thermoelectric generator

    SciTech Connect

    Reynolds, Michael G; Cowgill, Joshua D

    2013-11-05

    A method for operating a thermoelectric generator supplying a variable-load component includes commanding the variable-load component to operate at a first output and determining a first load current and a first load voltage to the variable-load component while operating at the commanded first output. The method also includes commanding the variable-load component to operate at a second output and determining a second load current and a second load voltage to the variable-load component while operating at the commanded second output. The method includes calculating a maximum power output of the thermoelectric generator from the determined first load current and voltage and the determined second load current and voltage, and commanding the variable-load component to operate at a third output. The commanded third output is configured to draw the calculated maximum power output from the thermoelectric generator.

  2. General-purpose heat source: Research and development program. Radioisotope thermoelectric generator impact tests: RTG-1 and RTG-2

    SciTech Connect

    Reimus, M.A.H.; Hinckley, J.E.; George, T.G.

    1996-07-01

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of {sup 238}Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). Because the potential for a launch abort or return from orbit exists for any space mission, the heat source response to credible accident scenarios is being evaluated. The first two RTG Impact Tests were designed to provide information on the response of a fully loaded RTG to end-on impact against a concrete target. The results of these tests indicated that at impact velocities up to 57 m/s the converter shell and internal components protect the GPHS capsules from excessive deformation. At higher velocities, some of the internal components of the RTG interact with the GPHS capsules to cause excessive localized deformation and failure.

  3. General-purpose heat source: Research and development program, radioisotope thermoelectric generator/thin fragment impact test

    SciTech Connect

    Reimus, M.A.H.; Hinckley, J.E.

    1996-11-01

    The general-purpose heat source provides power for space missions by transmitting the heat of {sup 238}Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). Because the potential for a launch abort or return from orbit exists for any space mission, the heat source response to credible accident scenarios is being evaluated. This test was designed to provide information on the response of a loaded RTG to impact by a fragment similar to the type of fragment produced by breakup of the spacecraft propulsion module system. The results of this test indicated that impact by a thin aluminum fragment traveling at 306 m/s may result in significant damage to the converter housing, failure of one fueled clad, and release of a small quantity of fuel.

  4. Thermoelectric generator having a resiliently mounted removable thermoelectric module

    DOEpatents

    Purdy, David L.; Shapiro, Zalman M.; Hursen, Thomas F.; Maurer, Gerould W.

    1976-11-02

    An electrical generator having an Isotopic Heat Capsule including radioactive fuel rod 21 as a primary heat source and Thermoelectric Modules 41 and 43 as converters. The Biological Shield for the Capsule is suspended from Spiders at each end each consisting of pretensioned rods 237 and 239 defining planes at right angles to each other. The Modules are mounted in cups 171 of transition members 173 of a heat rejection Fin Assembly whose fins 195 and 197 extend from both sides of the transition member 173 for effective cooling.

  5. Compatibility of Segments of Thermoelectric Generators

    NASA Technical Reports Server (NTRS)

    Snyder, G. Jeffrey; Ursell, Tristan

    2009-01-01

    A method of calculating (usually for the purpose of maximizing) the power-conversion efficiency of a segmented thermoelectric generator is based on equations derived from the fundamental equations of thermoelectricity. Because it is directly traceable to first principles, the method provides physical explanations in addition to predictions of phenomena involved in segmentation. In comparison with the finite-element method used heretofore to predict (without being able to explain) the behavior of a segmented thermoelectric generator, this method is much simpler to implement in practice: in particular, the efficiency of a segmented thermoelectric generator can be estimated by evaluating equations using only hand-held calculator with this method. In addition, the method provides for determination of cascading ratios. The concept of cascading is illustrated in the figure and the definition of the cascading ratio is defined in the figure caption. An important aspect of the method is its approach to the issue of compatibility among segments, in combination with introduction of the concept of compatibility within a segment. Prior approaches involved the use of only averaged material properties. Two materials in direct contact could be examined for compatibility with each other, but there was no general framework for analysis of compatibility. The present method establishes such a framework. The mathematical derivation of the method begins with the definition of reduced efficiency of a thermoelectric generator as the ratio between (1) its thermal-to-electric power-conversion efficiency and (2) its Carnot efficiency (the maximum efficiency theoretically attainable, given its hot- and cold-side temperatures). The derivation involves calculation of the reduced efficiency of a model thermoelectric generator for which the hot-side temperature is only infinitesimally greater than the cold-side temperature. The derivation includes consideration of the ratio (u) between the

  6. The thermoelectric generator test program at JPL.

    NASA Technical Reports Server (NTRS)

    Stapfer, G.; Rouklove, P.

    1972-01-01

    Discussion of the test results and analysis performed on data obtained from eight thermoelectric generators exhibiting a total combined operating time of about 21 years. Three (3) SNAP-19 type generators are discussed. Generator SN-20, the engineering model of the units presently operating on the Nimbus S/C, has been in operation for over 4 years and has shown drastic degradation after losing the internal cover gas. Generator SN-21, with more than four years of operating time, is operated in an air environment. The performance of this generator appears predictable and stable. For the last 2 years of operation generator degradation has been negligible. Generator SN-31, which utilizes the TAGS material for the P thermoelectric leg, is similar in design to the units to be used on the Pioneer S/C and has operated for over two years in an all-argon atmosphere.

  7. Safe radioisotope thermoelectric generators and heat sources for space applications

    NASA Astrophysics Data System (ADS)

    O'Brien, R. C.; Ambrosi, R. M.; Bannister, N. P.; Howe, S. D.; Atkinson, H. V.

    2008-07-01

    Several isotopes are examined as alternatives to 238Pu that is traditionally used in radioisotope thermoelectric generators (RTGs) and heating units (RHUs). The radioisotopes discussed include 241Am, 208Po, 210Po, and 90Sr. The aim of this study is to facilitate the design of an RTG with a minimal radiation dose rate and mass including any required shielding. Applications of interest are primarily space and planetary exploration. In order to evaluate the properties of the alternative radioisotopes a Monte Carlo model was developed to examine the radiation protection aspect of the study. The thermodynamics of the power generation process is examined and possible materials for the housing and encapsulation of the radioisotopes are proposed. In this study we also present a historical review of radioisotope thermoelectric generators (RTGs) and the thermoelectric conversion mechanism in order to provide a direct comparison with the performance of our proposed alternative isotope systems.

  8. Molybdenum oxide electrodes for thermoelectric generators

    DOEpatents

    Schmatz, Duane J.

    1989-01-01

    The invention is directed to a composite article suitable for use in thermoelectric generators. The article comprises a thin film comprising molybdenum oxide as an electrode deposited by physical deposition techniques onto solid electrolyte. The invention is also directed to the method of making same.

  9. Titanium nitride electrodes for thermoelectric generators

    DOEpatents

    Novak, Robert F.; Schmatz, Duane J.; Hunt, Thomas K.

    1987-12-22

    The invention is directed to a composite article suitable for use in thermoelectric generators. The article comprises a thin film of titanium nitride as an electrode deposited onto solid electrolyte. The invention is also directed to the method of making same.

  10. Thermoelectric unicouple used for power generation

    NASA Technical Reports Server (NTRS)

    Caillat, Thierry (Inventor); Zoltan, Andrew (Inventor); Zoltan, Leslie (Inventor); Snyder, Jeffrey (Inventor)

    2004-01-01

    A high-efficiency thermoelectric unicouple is used for power generation. The unicouple is formed with a plurality of legs, each leg formed of a plurality of segments. The legs are formed in a way that equalizes certain aspects of the different segments. Different materials are also described.

  11. Development of segmented thermoelectric multicouple converter technology

    NASA Technical Reports Server (NTRS)

    Fleurial, Jean-Pierre; Johnson, Kenneth; Sakamoto, Jeff; Huang, Chen-Kuo; Snyder, Jeff; Mondt, Jack; Blair, Richard; Frye, Patrick; Stapfer, Gerhard; Caillat, Thierry; Determan, William; Heshmatpour, Ben; Brooks, Michael; Tuttle, Karen

    2006-01-01

    The Jet Propulsion Laboratory (JPL), Pratt & Whitney Rocketdyne, and Teledyne Energy Systems, Inc., have teamed together under JPL leadership to develop the next generation of advanced thermoelectric space reactor power conversion systems. The program goals are to develop the technologies needed to achieve a space nuclear power system specific mass goal of less than 30 kg/kW at the 100 kW power level with a greater than 15 year lifetime.

  12. Novel Fabrication Process for Micro Thermoelectric Generators (μTEGs)

    NASA Astrophysics Data System (ADS)

    Pelz, U.; Jaklin, J.; Rostek, R.; Kröner, M.; Woias, P.

    2015-12-01

    A cost effective bottom-up process for the fabrication of micro thermoelectric generators (μTEGs) was developed. It is based on a novel fabrication method involving a selectively sacrificial photoresist for the sequential galvanostatic electrodeposition of thermoelectric materials. The use of an industrial pick and placer (P&P) for dispensing the second photoresist allows for accurate and flexible μTEG designs. The process makes use of Ordyl® as a negative dry film photoresist template and sequential lamination steps for shaping all thermoelectric legs and contacts. All structures of the μTEG are generated in one photoresist multi-layer - this represents the most significant advantage of the process. The process uses a minimum of clean room processing for the preparation of pre-structured substrates for electrodeposition and therefore provides a cost-effective, highly flexible fabrication platform for research and development.

  13. Modular Isotopic Thermoelectric Generator (MITG) Design and Development, Part A-E. Original was presented at 1983 Intersociety Energy Conversion Engineering Conference (IECEC)

    SciTech Connect

    Schock, A.

    1983-04-29

    Advanced RTG concepts utilizing improved thermoelectric materials and converter concepts are under study at Fairchild for DOE. The design described here is based on DOE's newly developed radioisotope heat source, and on an improved silicon-germanium material and a multicouple converter module under development at Syncal. Fairchild's assignment was to combine the above into an attractive power system for use in space, and to assess the specific power and other attributes of that design. The resultant design is highly modular, consisting of standard RTG slices, each producing 24 watts at the desired output voltage of 28 volt. Thus, the design could be adapted to various space missions over a wide range of power levels, with little or no redesign. Each RTG slice consists of a 250-watt heat source module, eight multicouple thermoelectric modules, and standard sections of insulator, housing, radiator fins, and electrical circuit. The design makes it possible to check each thermoelectric module for electrical performance, thermal contact, leaktightness, and performance stability, after the generator is fully assembled; and to replace any deficient modules without disassembling the generator or perturbing the others. The RTG end sections provide the spring-loaded supports required to hold the free-standing heat source stack together during launch vibration. Detailed analysis indicates that the present generation of RTGs, using the same heat source modules. There is a duplicate copy of this document. OSTI has a copy of this paper.

  14. Development of Thermoelectric Self-Powered Heating Equipment

    NASA Astrophysics Data System (ADS)

    Qiu, K.; Hayden, A. C. S.

    2011-05-01

    In this work, a self-powered residential heating system was developed using thermoelectric generation technology. A full-size prototype was designed, constructed, and tested, in which Bi2Te3-based thermoelectric modules were incorporated into a gas-fired heating boiler. Up to 161 W of electricity is generated by the thermoelectric modules. This is sufficient to power all the electrical components of the residential heating equipment including pump, fan, blower, valves, and control panel. In this way, the heating system can operate entirely on fuel combustion and does not need externally generated electricity. The performance of the thermoelectric devices has been investigated in the integrated heating system under various operating conditions. The energy system's advantages include simplicity, low noise, clean operation, and low maintenance. The thermoelectric self-powered heating system could provide the consumer with heating system reliability and a reduction in electric power consumption.

  15. Thermophotovoltaic and thermoelectric portable power generators

    NASA Astrophysics Data System (ADS)

    Chan, Walker R.; Waits, Christopher M.; Joannopoulos, John D.; Celanovic, Ivan

    2014-06-01

    The quest for developing clean, quiet, and portable high energy density, and ultra-compact power sources continues. Although batteries offer a well known solution, limits on the chemistry developed to date constrain the energy density to 0.2 kWh/kg, whereas many hydrocarbon fuels have energy densities closer to 13 kWh/kg. The fundamental challenge remains: how efficiently and robustly can these widely available chemical fuels be converted into electricity in a millimeter to centimeter scale systems? Here we explore two promising technologies for high energy density power generators: thermophotovoltaics (TPV) and thermoelectrics (TE). These heat to electricity conversion processes are appealing because they are fully static leading to quiet and robust operation, allow for multifuel operation due to the ease of generating heat, and offer high power densities. We will present some previous work done in the TPV and TE fields. In addition we will outline the common technological barriers facing both approaches, as well as outline the main differences. Performance for state of the art research generators will be compared as well as projections for future practically achievable systems. A viable TPV or TE power source for a ten watt for one week mission can be built from a <10% efficient device which is achievable with current state of the art technology such as photonic crystals or advanced TE materials.

  16. Xenon Filled Silicon Germanium Thermoelectric Generators

    NASA Technical Reports Server (NTRS)

    Dewinter, F.

    1972-01-01

    An analysis is presented that shows the desirability and feasibility of using a xenon fill in the initial stages of operation of a silicon-germanium radioisotope thermoelectric generator to be used in outer-planetary exploration. The xenon cover gas offers protection against oxidation and against material sublimation, and allows the generator to deliver required power throughout the prelaunch and launch phases. The protective mechanisms afforded by the xenon cover gas and the mechanization of a xenon supply system are also discussed.

  17. Fabrication Process for Micro Thermoelectric Generators ( μTEGs)

    NASA Astrophysics Data System (ADS)

    Pelz, U.; Jaklin, J.; Rostek, R.; Thoma, F.; Kröner, M.; Woias, P.

    2016-03-01

    An innovative micro thermoelectric generator ( μTEG) fabrication process has been developed. Two selectively dissolvable photoresists and galvanostatic electrodeposition are used to grow p- and n-type thermoelectric materials as well as the upper and lower contacts of the μTEGs onto a single substrate. Two particular features of the process are the usage of a multilamination technique to create structures for legs and contacts, as well as an industrial pick and placer (P&P), which allows dispensing of a second, selectively dissolvable, photoresist to protect certain areas during material deposition. This allows sequential electrochemical deposition of two different thermoelectric materials on a single substrate, without further costly and time-consuming process steps. The process therefore provides a highly flexible fabrication platform for research and development.

  18. Solar thermoelectric power generation for Mercury orbiter missions

    NASA Technical Reports Server (NTRS)

    Swerdling, M.; Raag, V.

    1979-01-01

    Mercury orbiter mission study results have shown that conventional silicon solar cell array technology is not adequate to produce power because of expected temperatures which range from -90 C to +285 C in about 50 minutes for 16 sun eclipses/day. The solar thermoelectric generator (STG), which requires relatively high temperatures, is being developed as a replacement power source. Several thermoelectric technologies (i.e., lead telluride alloys, bismuth telluride, selenide, and silicon-germanium alloys have been examined for their suitability. Solar concentrator configurations (i.e., flat plate, Fresnel lens, mini-cone, and Cassegrain types) were also studied as candidates for increasing incident radiation during Mercury orbital operations. Detailed results are presented, and show that an STG design based on the use of silicon-germanium alloy thermoelectric material and using high-voltage thermopiles with individual miniconical concentrators presents the optimum combination of technology and configuration for minimizing power source mass.

  19. Performance evaluation of an automotive thermoelectric generator

    NASA Astrophysics Data System (ADS)

    Dubitsky, Andrei O.

    Around 40% of the total fuel energy in typical internal combustion engines (ICEs) is rejected to the environment in the form of exhaust gas waste heat. Efficient recovery of this waste heat in automobiles can promise a fuel economy improvement of 5%. The thermal energy can be harvested through thermoelectric generators (TEGs) utilizing the Seebeck effect. In the present work, a versatile test bench has been designed and built in order to simulate conditions found on test vehicles. This allows experimental performance evaluation and model validation of automotive thermoelectric generators. An electrically heated exhaust gas circuit and a circulator based coolant loop enable integrated system testing of hot and cold side heat exchangers, thermoelectric modules (TEMs), and thermal interface materials at various scales. A transient thermal model of the coolant loop was created in order to design a system which can maintain constant coolant temperature under variable heat input. Additionally, as electrical heaters cannot match the transient response of an ICE, modelling was completed in order to design a relaxed exhaust flow and temperature history utilizing the system thermal lag. This profile reduced required heating power and gas flow rates by over 50%. The test bench was used to evaluate a DOE/GM initial prototype automotive TEG and validate analytical performance models. The maximum electrical power generation was found to be 54 W with a thermal conversion efficiency of 1.8%. It has been found that thermal interface management is critical for achieving maximum system performance, with novel designs being considered for further improvement.

  20. Milliwatt thermoelectric generator for space applications

    NASA Astrophysics Data System (ADS)

    Allen, Daniel T.; Bass, John C.; Elsner, Norbert B.; Ghamaty, Saeid; Morris, Charles C.

    2000-01-01

    A small thermoelectric generator is being developed for general use in space, and in particular for any of several proposed Mars atmospheric probes and surface landers that may be launched in the 2003 to 2006 time period. The design is based on using an existing 1 watt radioisotope heater unit as the generator heat source. That is the Light-Weight Radioisotope Heater Unit (RHU) which has already been used to provide heating alone on numerous spacecraft, including the 1997 Pathfinder/Sojourner Mars lander. Important technical issues that need to be addressed in the detailed design are the mechanical integrity of the overall power supply in consideration of the impact of landing on Mars and the subsequent performance of the thermal insulation around the heat source, which is critical to delivering the output power. The power supply is intended to meet a 20-year operational lifetime. Hi-Z is developing milliwatt modules that make use of micro fabrication techniques. For this generator modules are being fabricated that produce approximately 40 milliwatts at a T-hot of 250 °C and a T-cold of 25 °C. The module is composed of an 18×18 array of 0.38 mm (0.015'') square×22.9 mm(0.900'') long N and P elements. The modules use bismuth-telluride based alloys that are fine grain metallurgy prepared materials that can endure the demanding fabrication techniques. The paper describes the design status to date, and it presents the analytical approach, the testing program plan and a manufacturing schedule that is needed to meet the launch dates being considered. Electrical performance and life test data for the modules is also presented. .

  1. Thermoelectric Generation Using Waste Heat in Steel Works

    NASA Astrophysics Data System (ADS)

    Kuroki, Takashi; Kabeya, Kazuhisa; Makino, Kazuya; Kajihara, Takeshi; Kaibe, Hiromasa; Hachiuma, Hirokuni; Matsuno, Hidetoshi; Fujibayashi, Akio

    2014-06-01

    The steelmaking industry in Japan has significantly reduced its energy use for the past several decades and has kept the highest energy efficiency in the world. However, the steelmaking industry is strongly required to develop new technologies for further energy conservation in view of energy security, high and volatile energy prices, and climate change. One of the key technologies to achieve the requirement is waste heat recovery. This paper describes the thermoelectric generation (TEG) system using the waste heat in the steelmaking process. In this system, the TEG unit, which consists of 16 thermoelectric modules made of Bi-Te thermoelectric materials, generates the electrical power directly by converting the radiant heat released from hot steel products. Each thermoelectric module, whose size is 50 mm × 50 mm × 4.2 mm, generates 18 W when the hot-side temperature is 523 K and the cold-side is 303 K. Therefore, the output of the TEG unit is over 250 W. The performance and the durability of the system have been investigated under various operating conditions in steel works. The results of the verification tests in the JFE steel Corporation's continuous casting line will be discussed.

  2. Test and evaluation of the Navy half-watt RTG. [Radioisotope Thermoelectric Generator

    NASA Technical Reports Server (NTRS)

    Rosell, F. E., Jr.; Lane, S. D.; Eggers, P. E.; Gawthrop, W. E.; Rouklove, P. G.; Truscello, V. C.

    1976-01-01

    The radioisotope thermoelectric generator (RTG) considered is to provide a continuous minimum power output of 0.5 watt at 6.0 to 8.5 volts for a minimum period of 15 years. The mechanical-electrical evaluation phase discussed involved the conduction of shock and vibration tests. The thermochemical-physical evaluation phase consisted of an analysis of the materials and the development of a thermal model. The thermoelectric evaluation phase included the accelerated testing of the thermoelectric modules.

  3. Thermoelectric Development at Hi-Z Technology

    SciTech Connect

    Kushch, Aleksandr

    2001-08-05

    An improved Thermoelectric Generator (TEG) for the Heavy Duty Class Eight Diesel Trucks is under development at Hi-Z Technology. The current TEG is equipped with the improved HZ-14 Thermoelectric module, which features better mechanical properties as well as higher electric power output. Also, the modules are held in place more securely. The TEG is comprised of 72 TE modules, which are capable of producing 1kW of electrical power at 30 V DC during nominal engine operation. Currently the upgraded generator has completed testing in a test cell and starting from August 2001 will be tested on a Diesel truck under typical road and environmental conditions. It is expected that the TEG will be able to supplement the existing shaft driven alternator, resulting in significant fuel saving, generating additional power required by the truck's accessories. The electronic and thermal properties of bulk materials are altered when they are incorporated into quantum wells. Two-dimensional quantum wells have been synthesized by alternating layers of B4C and B9C in one system and alternating layers of Si and Si0.8Ge0.2 in another system. Such nanostructures are being investigated as candidate thermoelectric materials with high figures of merit (Z). The predicted enhancement is attributed to the confined motion of charge carriers and phonons in the two dimensions and separating them from the ion scattering centers. Multilayer quantum well materials development continues with the fabrication of thicker films, evaluation of various substrates to minimize bypass heat loss, and bonding techniques to minimize high contact resistance. Quantum well thermoelectric devices with N-type Si/Si0.8Ge0.2 and P-type B4C/B9C have been fabricated from these films. The test results generated continue to indicate that much higher thermoelectric efficiencies can be achieved in the quantum wells compared to the bulk

  4. Modeling of concentrating solar thermoelectric generators

    NASA Astrophysics Data System (ADS)

    McEnaney, Kenneth; Kraemer, Daniel; Ren, Zhifeng; Chen, Gang

    2011-10-01

    The conversion of solar power into electricity is dominated by non-concentrating photovoltaics and concentrating solar thermal systems. Recently, it has been shown that solar thermoelectric generators (STEGs) are a viable alternative in the non-concentrating regime. This paper addresses the possibility of STEGs being used as the power block in concentrating solar power systems. STEG power blocks have no moving parts, they are scalable, and they eliminate the need for an external traditional thermomechanical generator, such as a steam turbine or Stirling engine. Using existing skutterudite and bismuth telluride materials, concentrating STEGs can have efficiencies exceeding 10% based on a geometric optical concentration ratio of 45.

  5. Fabrication of Advanced Thermoelectric Materials by Hierarchical Nanovoid Generation

    NASA Technical Reports Server (NTRS)

    Choi, Sang Hyouk (Inventor); Park, Yeonjoon (Inventor); Chu, Sang-Hyon (Inventor); Elliott, James R. (Inventor); King, Glen C. (Inventor); Kim, Jae-Woo (Inventor); Lillehei, Peter T. (Inventor); Stoakley, Diane M. (Inventor)

    2011-01-01

    A novel method to prepare an advanced thermoelectric material has hierarchical structures embedded with nanometer-sized voids which are key to enhancement of the thermoelectric performance. Solution-based thin film deposition technique enables preparation of stable film of thermoelectric material and void generator (voigen). A subsequent thermal process creates hierarchical nanovoid structure inside the thermoelectric material. Potential application areas of this advanced thermoelectric material with nanovoid structure are commercial applications (electronics cooling), medical and scientific applications (biological analysis device, medical imaging systems), telecommunications, and defense and military applications (night vision equipments).

  6. Compensation of voltage drops in solid-state switches used with thermoelectric generators

    NASA Technical Reports Server (NTRS)

    Shimada, K.

    1972-01-01

    Seebeck effect solid state switch was developed eliminating thermoelectric generator switch voltage drops. Semiconductor switches were fabricated from materials with large Seebeck coefficients, arranged such that Seebeck potential is generated with such polarity that current flow is aided.

  7. CFD modeling of thermoelectric generators in automotive EGR-coolers

    NASA Astrophysics Data System (ADS)

    Högblom, Olle; Andersson, Ronnie

    2012-06-01

    A large amount of the waste heat in the exhaust gases from diesel engines is removed in the exhaust gas recirculation (EGR) cooler. Introducing a thermoelectric generator (TEG) in an EGR cooler requires a completely new design of the heat exchanger. To accomplish that a model of the TEG-EGR system is required. In this work, a transient 3D CFD model for simulation of gas flow, heat transfer and power generation has been developed. This model allows critical design parameters in the TEG-EGR to be identified and design requirements for the systems to be specified. Besides the prediction of Seebeck, Peltier, Thomson and Joule effects, the simulations also give detailed insight to the temperature gradients in the gas-phase and inside the thermoelectric (TE) elements. The model is a very valuable tool to identify bottlenecks, improve design, select optimal TE materials and operating conditions. The results show that the greatest heat transfer resistance is located in the gas phase and it is critical to reduce this in order to achieve a large temperature difference over the thermoelectric elements without compromising on the maximum allowable pressure drop in the system. Further results from an investigation of the thermoelectric performance during a vehicle test cycle is presented.

  8. Thermoelectric materials development. Final report

    SciTech Connect

    Fleurial, J.P.; Caillat, T.; Borshchevsky, A.

    1998-09-01

    A systematic search for advanced thermoelectric materials was initiated at JPL several years ago to evaluate candidate materials which includes consideration of the following property attributes: (1) semiconducting properties; (2) large Seebeck coefficient; (3) high carrier mobility and high electrical conductivity; (4) low lattice thermal conductivity; and (5) chemical stability and low vapor pressure. Through this candidate screening process, JPL identified several families of materials as promising candidates for improved thermoelectric materials including the skutterudite family. There are several programs supporting various phases of the effort on these materials. As part of an ongoing effort to develop skutterudite materials with lower thermal conductivity values, several solid solutions and filled skutterudite materials were investigated under the effort sponsored by DOE. The efforts have primarily focused on: (1) study of existence and properties of solid solutions between the binary compounds CoSb{sub 3} and IrSb{sub 3}, and RuSb{sub 2}Te, and (2) CeFe{sub 4{minus}x}Sb{sub 12} based filled compositions. For the solid solutions, the lattice thermal conductivity reduction was expected to be reduced by the introduction of the Te and Ru atoms while in the case of CeFe{sub 4{minus}x}Ru{sub x}Sb{sub 12} based filled compositions. For the solid solutions, the lattice thermal conductivity reduction was expected to be reduced by the introduction of the Te and Ru atoms while in the case of CeFe{sub 4{minus}x}Ru{sub x}Sb{sub 12} filled compositions, the reduction would be caused by the rattling of Ce atoms located in the empty voids of the skutterudite structure and the substitution of Fe for Ru. The details of the sample preparation and characterization of their thermoelectric properties are reported in this report.

  9. Multiphysics Simulation in the Development of Thermoelectric Energy Harvesting Systems

    NASA Astrophysics Data System (ADS)

    Nesarajah, Marco; Frey, Georg

    2016-03-01

    This contribution presents a model-based development process for thermoelectric energy harvesting systems. Such systems convert thermal energy into electrical energy and produce enough energy to supply low-power devices. Realizations require three main challenges to be solved: to guarantee optimal thermal connection of the thermoelectric generators, to find a good design for the energy harvesting system, and to find an optimal electrical connection. Therefore, a development process is presented here. The process is divided into different steps and supports the developer in finding an optimal thermoelectric energy harvesting system for a given heat source and given objectives (technical and economical). During the process, several steps are supported by simulation models. Based on developed model libraries in Modelica®/Dymola®, thermal, thermoelectrical, electrical, and control components can be modeled, integrated into different variants, and verified step by step before the system is physically built and finally validated. The process is illustrated by an example through all the steps.

  10. Radioisotope thermoelectric generator transport trailer system

    NASA Astrophysics Data System (ADS)

    Ard, Kevin E.; King, David A.; Leigh, Harley; Satoh, Juli A.

    1995-01-01

    The Radioisotope Thermoelectric Generator (RTG) Transportation System, designated as System 100, comprises four major systems. The four major systems are designated as the Packaging System (System 120), Trailer System (System 140), Operations and Ancillary Equipment System (System 160), and Shipping and Receiving Facility Transport System (System 180). Packaging System (System 120), including the RTG packaging is licensed (regulatory) hardware; it is certified by the U.S. Department of Energy to be in accordance with Title 10, Code of Federal Regulations, Part 71 (10 CFR 71). System 140, System 160, and System 180 are nonlicensed (nonregulatory) hardware.

  11. Radioisotope thermoelectric generator transport trailer system

    SciTech Connect

    Ard, K.E.; King, D.A.; Leigh, H.; Satoh, J.A.

    1995-01-20

    The Radioisotope Thermoelectric Generator (RTG) Transportation System, designated as System 100, comprises four major systems. The four major systems are designated as the Packaging System (System 120), Trailer System (System 140), Operations and Ancillary Equipment System (System 160), and Shipping and Receiving Facility Transport System (System 180). Packaging System (System 120), including the RTG packaging is licensed (regulatory) hardware; it is certified by the U.S. Department of Energy to be in accordance with Title 10, {ital Code} {ital of} {ital Federal} {ital Regulations}, Part 71 (10 CFR 71). System 140, System 160, and System 180 are nonlicensed (nonregulatory) hardware. {copyright} {ital 1995} {ital American} {ital Institute} {ital of} {ital Physics}

  12. Cooling radioisotope thermoelectric generators in the Shuttle

    NASA Technical Reports Server (NTRS)

    Norman, R. M.

    1978-01-01

    Radioisotope thermoelectric generators (RTG) to be used on future spacecraft and launched by the Shuttle must be cooled from the time they are installed and enclosed until the spacecraft is deployed from the Shuttle. A special Cooling Kit maintains their temperature well below critical by circulating water through the coils soldered to them and through a heat exchanger that boils water and externally discharges the resulting steam. The RTG Cooling Kit, including its support frame, if fully charged with about 64 kg of evaporation water, will increase the Shuttle launch mass by about 200 kg.

  13. Microscreen radiation shield for thermoelectric generator

    DOEpatents

    Hunt, Thomas K.; Novak, Robert F.; McBride, James R.

    1990-01-01

    The present invention provides a microscreen radiation shield which reduces radiative heat losses in thermoelectric generators such as sodium heat engines without reducing the efficiency of operation of such devices. The radiation shield is adapted to be interposed between a reaction zone and a means for condensing an alkali metal vapor in a thermoelectric generator for converting heat energy directly to electrical energy. The radiation shield acts to reflect infrared radiation emanating from the reaction zone back toward the reaction zone while permitting the passage of the alkali metal vapor to the condensing means. The radiation shield includes a woven wire mesh screen or a metal foil having a plurality of orifices formed therein. The orifices in the foil and the spacing between the wires in the mesh is such that radiant heat is reflected back toward the reaction zone in the interior of the generator, while the much smaller diameter alkali metal atoms such as sodium pass directly through the orifices or along the metal surfaces of the shield and through the orifices with little or no impedance.

  14. Prototype Combined Heater/Thermoelectric Power Generator for Remote Applications

    NASA Astrophysics Data System (ADS)

    Champier, D.; Favarel, C.; Bédécarrats, J. P.; Kousksou, T.; Rozis, J. F.

    2013-07-01

    This study presents a prototype thermoelectric generator (TEG) developed for remote applications in villages that are not connected to the electrical power grid. For ecological and economic reasons, there is growing interest in harvesting waste heat from biomass stoves to produce some electricity. Because regular maintenance is not required, TEGs are an attractive choice for small-scale power generation in inaccessible areas. The prototype developed in our laboratory is especially designed to be implemented in stoves that are also used for domestic hot water heating. The aim of this system is to provide a few watts to householders, so they have the ability to charge cellular phones and radios, and to get some light at night. A complete prototype TEG using commercial (bismuth telluride) thermoelectric modules has been built, including system integration with an electric DC/DC converter. The DC/DC converter has a maximum power point tracker (MPPT) driven by an MC9SO8 microcontroller, which optimizes the electrical energy stored in a valve-regulated lead-acid battery. Physical models were used to study the behavior of the thermoelectric system and to optimize the performance of the MPPT. Experiments using a hot gas generator to simulate the exhaust of the combustion chamber of a stove are used to evaluate the system. Additionally, potential uses of such generators are presented.

  15. Integration of 2-Dimensional Materials for Thermoelectric Power Generation

    NASA Astrophysics Data System (ADS)

    Alsaffar, Fadhel; Al Hussain, Abdulrahman; Amer, Moh. R.; Center of Exclence for Green Nanotechnologies Collaboration; Department of Electrical Engineering (UCLA) Collaboration

    Recent developments in nanomaterial research have significantly progressed the performance of thermoelectric devices. Theoretical investigations of the thermoelectic properties of 2-Dimentional monolayers demonstrate a high figure of merit (ZT) .. Here, we investigate the integration of these 2-Dimensional materials for power generation applications using solar heat. We show that using black phosphorus monolayer (phosphorene) as the p-type material, and Molybdenum disulfide (MoS2) monolayers as the n-type material, we get an effective figure of merit (ZT) at least (1.5) with a conversion efficiency of 13% at 280oC. Our results suggest that the integration of various 2-Dimensional materials is a promising approach for commercial thermoelectric power generation applications.

  16. The Feasibility of a Current-Source Thermoelectric Power Generator and Its Corresponding Structure Design

    NASA Astrophysics Data System (ADS)

    Wu, Guangxi; Yu, Xiong

    2015-06-01

    Traditional thermoelectric power generators consist of thermoelectric elements connected electrically in series and thermally in parallel. Current flowing inside the thermoelectric power generator is conventionally considered to be driven by the Seebeck effect-induced electric field and the output voltage-induced reverse electric field. This paper proposes a more comprehensive model that implies that current is also driven by chemical potential and carrier density variation. Therefore, the thermoelectric power generator can be treated as a current-source power supplier when the current driven by carrier density variation dominates. This paper performs holistic finite element implementation of the new holistic model where a thermoelectric power generator unit behaves like a current-source while the working temperature conditions maintain stability. This result validates that the thermoelectric element shows the behaviors of a current-source power supply under certain conditions. This discovery brings a new perspective on the behaviors of thermoelectric elements, which potentially will lead to the development of novel thermoelectric power generator design.

  17. Development of thermoelectric fibers for miniature thermoelectric devices

    DOE PAGESBeta

    Ren, Fei; Menchhofer, Paul A.; Kiggans, Jr., James O.; Wang, Hsin

    2016-09-23

    Miniature thermoelectric (TE) devices may be used in a variety of applications such as power sources of small sensors, temperature regulation of precision electronics, etc. Reducing the size of TE elements may also enable design of novel devices with unique form factor and higher device efficiency. Current industrial practice of fabricating TE devices usually involves mechanical removal processes that not only lead to material loss but also limit the geometry of the TE elements. In this project, we explored a powder-processing method for the fabrication of TE fibers with large length-to-area ratio, which could be potentially used for miniature TEmore » devices. Powders were milled from Bi2Te3-based bulk materials and then mixed with a thermoplastic resin dissolved in an organic solvent. Through an extrusion process, flexible, continuous fibers with sub-millimeter diameters were formed. The polymer phase was then removed by sintering. Sintered fibers exhibited similar Seebeck coefficients to the bulk materials. Moreover, their electrical resistivity was much higher, which might be related to the residual porosity and grain boundary contamination. Prototype miniature uni-couples fabricated from these fibers showed a linear I-V behavior and could generate millivolt voltages and output power in the nano-watt range. Further development of these TE fibers requires improvement in their electrical conductivities, which needs a better understanding of the causes that lead to the low conductivity in the sintered fibers.« less

  18. Development of Thermoelectric Fibers for Miniature Thermoelectric Devices

    NASA Astrophysics Data System (ADS)

    Ren, Fei; Menchhofer, Paul; Kiggans, James; Wang, Hsin

    2016-03-01

    Miniature thermoelectric (TE) devices may be used in a variety of applications such as power sources of small sensors, temperature regulation of precision electronics, etc. Reducing the size of TE elements may also enable design of novel devices with unique form factor and higher device efficiency. Current industrial practice of fabricating TE devices usually involves mechanical removal processes that not only lead to material loss but also limit the geometry of the TE elements. In this project, we explored a powder-processing method for the fabrication of TE fibers with large length-to-area ratio, which could be potentially used for miniature TE devices. Powders were milled from Bi2Te3-based bulk materials and then mixed with a thermoplastic resin dissolved in an organic solvent. Through an extrusion process, flexible, continuous fibers with sub-millimeter diameters were formed. The polymer phase was then removed by sintering. Sintered fibers exhibited similar Seebeck coefficients to the bulk materials. However, their electrical resistivity was much higher, which might be related to the residual porosity and grain boundary contamination. Prototype miniature uni-couples fabricated from these fibers showed a linear I- V behavior and could generate millivolt voltages and output power in the nano-watt range. Further development of these TE fibers requires improvement in their electrical conductivities, which needs a better understanding of the causes that lead to the low conductivity in the sintered fibers.

  19. Transient Thermoelectric Generator: An Active Load Story

    NASA Astrophysics Data System (ADS)

    Stockholm, J. G.; Goupil, C.; Maussion, P.; Ouerdane, H.

    2015-06-01

    Under stationary conditions, the optimization of maximum power output and efficiency of thermoelectric generators (TEG) is a well-known subject. Use of a finite-time thermodynamics (FTT) approach to the description of TEGs has demonstrated that there exists a closed feedback effect between the output electrical load value and the entering heat current. From the practical point of view, this effect is strongly evidenced by the use of direct current (DC-to-DC) converters as active loads. Both transient conditions and FTT contribute to a complex landscape of the optimization of the power and efficiencies of a TEG. It has been claimed that the use of inductive load may lead to a strong enhancement of the efficiency, and the frequency response of a TEG as a band-pass filter has also been recently reported. We consider these results using a classical linear Onsager approach of a TEG operating under transient conditions. We show that a trans-admittance may be defined as a coupling element between the input and the output, leading to the observed electric-to-thermal feedback. We discuss recent experiments on a TEG connected to an active load, which is reported to boast an efficiency exceeding the usual stationary DC thermoelectric efficiency.

  20. End-on radioisotope thermoelectric generator impact tests

    NASA Astrophysics Data System (ADS)

    Reimus, M. A. H.; Hinckley, J. E.

    1997-01-01

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of 238Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). The modular GPHS design was developed to address both survivability during launch abort and return from orbit. The first two RTG Impact Tests were designed to provide information on the response of a fully loaded RTG to end-on impact against a concrete target. The results of these tests indicated that at impact velocities up to 57 m/s the converter shell and internal components protect the GPHS capsules from excessive deformation. At higher velocities, some of the internal components of the RTG interact with the GPHS capsules to cause excessive localized deformation and failure.

  1. End-on radioisotope thermoelectric generator impact tests

    SciTech Connect

    Reimus, M.A.; Hinckley, J.E.

    1997-01-01

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of {sup 238}Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). The modular GPHS design was developed to address both survivability during launch abort and return from orbit. The first two RTG Impact Tests were designed to provide information on the response of a fully loaded RTG to end-on impact against a concrete target. The results of these tests indicated that at impact velocities up to 57 m/s the converter shell and internal components protect the GPHS capsules from excessive deformation. At higher velocities, some of the internal components of the RTG interact with the GPHS capsules to cause excessive localized deformation and failure. {copyright} {ital 1997 American Institute of Physics.}

  2. End-on radioisotope thermoelectric generator impact tests

    SciTech Connect

    Reimus, M.A.H.; Hhinckley, J.E.

    1997-01-01

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of [sup 238]Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). The modular GPHS design was developed to address both survivability during launch abort and return from orbit. The first two RTG Impact Tests were designed to provide information on the response of a fully loaded RTG to end-on impact against a concrete target. The results of these tests indicated that at impact velocities up to 57 m/s the converter shell and internal components protect the GPHS capsules from excessive deformation. At higher velocities, some of the internal components of the RTG interact with the GPHS capsules to cause excessive localized deformation and failure.

  3. Fiber optic signal amplifier using thermoelectric power generation

    DOEpatents

    Hart, M.M.

    1995-04-18

    A remote fiber optic signal amplifier for use as a repeater/amplifier, such as in transoceanic communications, powered by a Pu{sub 238} or Sr{sub 90} thermoelectric generator. The amplifier comprises a unit with connections on the receiving and sending sides of the communications system, and an erbium-doped fiber amplifier connecting each sending fiber to each receiving fiber. The thermoelectric generator, preferably a Pu{sub 238} or Sr{sub 90} thermoelectric generator delivers power to the amplifiers through a regulator. The heat exchange surfaces of the thermoelectric generator are made of materials resistant to corrosion and biological growth and are directly exposed to the outside, such as the ocean water in transoceanic communications. 2 figs.

  4. Fiber optic signal amplifier using thermoelectric power generation

    DOEpatents

    Hart, M.M.

    1993-01-01

    A remote fiber optic signal amplifier for use as a repeater/amplifier, such as in transoceanic communication, powered by a Pu{sub 238} or Sr{sub 90} thermoelectric generator. The amplifier comprises a unit with connections on the receiving and sending sides of the communications system, and an erbium-doped fiber amplifier connecting each sending fiber to each receiving fiber. The thermoelectric generator, preferably a Pu{sub 238} or Sr{sub 90} thermoelectric generator delivers power to the amplifiers through a regulator. The heat exchange surfaces of the thermoelectric generator are made of material resistant to corrosion and biological growth and are directly exposed to the outside, such as the ocean water in transoceanic communications.

  5. Fiber optic signal amplifier using thermoelectric power generation

    DOEpatents

    Hart, Mark M.

    1995-01-01

    A remote fiber optic signal amplifier for use as a repeater/amplifier, such as in transoceanic communications, powered by a Pu.sub.238 or Sr.sub.90 thermoelectric generator. The amplifier comprises a unit with connections on the receiving and sending sides of the communications system, and an erbium-doped fiber amplifier connecting each sending fiber to each receiving fiber. The thermoelectric generator, preferably a Pu.sub.238 or Sr.sub.90 thermoelectric generator delivers power to the amplifiers through a regulator. The heat exchange surfaces of the thermoelectric generator are made of materials resistant to corrosion and biological growth and are directly exposed to the outside, such as the ocean water in transoceanic communications.

  6. A power conditioning system for radioisotope thermoelectric generator energy sources

    NASA Technical Reports Server (NTRS)

    Gillis, J. A., Jr.

    1974-01-01

    The use of radioisotope thermoelectric generators (RTG) as the primary source of energy in unmanned spacecraft is discussed. RTG output control, power conditioning system requirements, the electrical design, and circuit performance are also discussed.

  7. Thermoelectric generator and method for the fabrication thereof

    DOEpatents

    Benson, David K.; Tracy, C. Edwin

    1987-01-01

    A thermoelectric generator using semiconductor elements for responding to a temperature gradient to produce electrical energy with all of the semiconductor elements being of the same type is disclosed. A continuous process for forming substrates on which the semiconductor elements and superstrates are deposited and a process for forming the semiconductor elements on the substrates are also disclosed. The substrates with the semiconductor elements thereon are combined with superstrates to form modules for use thermoelectric generators.

  8. New Technology for Microfabrication and Testing of a Thermoelectric Device for Generating Mobile Electrical Power

    NASA Technical Reports Server (NTRS)

    Prasad, Narasimha S.; Taylor, Patrick J.; Trivedi, Sudhir B.; Kutcher, Susan

    2012-01-01

    Thermoelectric (TE) power generation is an increasingly important power generation technology. Major advantages include: no moving parts, low-weight, modularity, covertness/silence, high power density, low amortized cost, and long service life with minimum or no required maintenance. Despite low efficiency of power generation, there are many specialized needs for electrical power that TE technologies can uniquely and successfully address. Recent advances in thermoelectric materials technology have rekindled acute interest in thermoelectric power generation. We have developed single crystalline n- and p- type PbTe crystals and are also, developing PbTe bulk nanocomposites using PbTe nano powders and emerging filed assisted sintering technology (FAST). We will discuss the materials requirements for efficient thermoelectric power generation using waste heat at intermediate temperature range (6500 to 8500 K). We will present our recent results on production of n- and p- type PbTe crystals and their thermoelectric characterization. Relative characteristics and performance of PbTe bulk single crystals and nano composites for thermoelectric power generation will be discussed.

  9. Experimental Investigation on Effect of Adhesives on Thermoelectric Generator Performance

    NASA Astrophysics Data System (ADS)

    Singh, Baljit; Remeli, Muhammad Fairuz; Chet, Ding Lai; Oberoi, Amandeep; Date, Abhijit; Akbarzadeh, Aliakbar

    2015-06-01

    Thermoelectric generators (TEGs) convert heat energy into electricity. Currently, these devices are attached to heat exchangers by means of mechanical devices such as clamps or fixtures with nuts and bolts. These mechanical devices are not suitable for use in harsh environments due to problems with rusting and maintenance. To eliminate the need for such mechanical devices, various kinds of adhesives used to attach thermoelectric generators to heat exchangers are investigated experimentally in this work. These adhesives have been selected based on their thermal properties and also their stability to work in harsh environments to avoid damage to the integrity of the attachment over long periods of time. Stainless-steel plates were attached to a thermoelectric generator using the adhesives. The introduction of the adhesive as a means of attachment for thermoelectric generators contributes to increase the thermal resistance to heat transfer across the TEG. The adhesive layers increased the thermal resistance of the thermoelectric generator by 16% to 109%. This work examines the effect of the adhesives on the thermal performance and power output of a single thermoelectric generator for various heat inputs.

  10. Thermal Design of a Thermoelectric Micro-Generator

    NASA Astrophysics Data System (ADS)

    Hama, S.; Yabuki, T.; Tranchant, L.; Miyazaki, K.

    2015-12-01

    In this study, we fabricated micro thermoelectric power generator using freestanding film substrate, and we evaluated the performance of the generator from the standpoint of thermoelectric performance and thermal design. We fabricated a SiNx free-standing film substrate about 5 μm thick on Si wafer, using MEMS processes. Then, we prepared for both p and n type of bismuth telluride thermoelectric thin films by using a coaxial type vacuum arc evaporation method, and annealed for one hour at 573 K. As an electrode, Cu was deposited using a vacuum deposition method. We fabricated the thermoelectric power generator of 5 mm × 5 mm using a shadow mask for the patterning. The fabricated generator can create temperature difference of 22.3 K due to its high thermal resistance of the structure when the heat source temperature is 373 K. The exergy of the thermoelectric device is up to 7%. Therefore, the generator can convert about 0.4% of thermal energy into electric energy, even though the material performance is low with ZT = 0.28. The conversion efficiency is much higher than that of the conventional Π type thermoelectric module. It was possible to get higher performance by the thermal design, which is a more simple way than an improvement of ZT.

  11. An overview of the Radioisotope Thermoelectric Generator Transportation System Program

    SciTech Connect

    McCoy, J.C.; Becker, D.L.

    1996-03-01

    Radioisotope Thermoelectric Generators (RTG) convert the heat generated by radioactive decay to electricity using thermocouples. RTGs have a long operating life, are reasonably lightweight, and require little or no maintenance once assembled and tested. These factors make RTGs particularly attractive for use in spacecraft. However, because RTGs contain significant quantities of radioactive materials, normally plutonium-238 and its decay products, they must be transported in packages built in accordance with Title 10, Code of Federal Regulations, Part 71. The U.S. Department of Energy assigned the Radioisotope Thermoelectric Generator Transportation System (RTGTS) Program to Westinghouse Hanford Company in 1988 to develop a system meeting the regulatory requirements. The program objective was to develop a transportation system that would fully comply with 10 CFR 71 while protecting RTGs from adverse environmental conditions during normal conditions of transport (e.g., shock and heat). The RTGTS is scheduled for completion in December 1996 and will be available to support the National Aeronautics and Space Administration{close_quote}s Cassini mission to Saturn in October 1997. This paper provides an overview of the RTGTS and discusses the hardware being produced. Additionally, various program management innovations mandated by recent major changes in the U.S. Department of Energy structure and resources will be outlined. {copyright} {ital 1996 American Institute of Physics.}

  12. An overview of the Radioisotope Thermoelectric Generator Transportation System Program

    NASA Astrophysics Data System (ADS)

    McCoy, John C.; Becker, David L.

    1996-03-01

    Radioisotope Thermoelectric Generators (RTG) convert the heat generated by radioactive decay to electricity using thermocouples. RTGs have a long operating life, are reasonably lightweight, and require little or no maintenance once assembled and tested. These factors make RTGs particularly attractive for use in spacecraft. However, because RTGs contain significant quantities of radioactive materials, normally plutonium-238 and its decay products, they must be transported in packages built in accordance with Title 10, Code of Federal Regulations, Part 71. The U.S. Department of Energy assigned the Radioisotope Thermoelectric Generator Transportation System (RTGTS) Program to Westinghouse Hanford Company in 1988 to develop a system meeting the regulatory requirements. The program objective was to develop a transportation system that would fully comply with 10 CFR 71 while protecting RTGs from adverse environmental conditions during normal conditions of transport (e.g., shock and heat). The RTGTS is scheduled for completion in December 1996 and will be available to support the National Aeronautics and Space Administration's Cassini mission to Saturn in October 1997. This paper provides an overview of the RTGTS and discusses the hardware being produced. Additionally, various program management innovations mandated by recent major changes in the U.S. Department of Energy structure and resources will be outlined.

  13. An overview of the Radioisotope Thermoelectric Generator Transporation System Program

    SciTech Connect

    McCoy, J.C.

    1995-10-01

    Radioisotope Thermoelectric Generators (RTG) convert the heat generated by radioactive decay to electricity using thermocouples. RTGs have a long operating life, are reasonably lightweight, and require little or no maintenance once assembled and tested. These factors make RTGs particularly attractive for use in spacecraft However, because RTGs contain significant quantities of radioactive materials, normally plutonium-238 and its decay products, they must be transported in packages built in accordance with Title 10, Code of Federal Regulations, Part 71. The US Department of Energy assigned the Radioisotope Thermoelectric Generator Transportation System (RTGTS) Program to Westinghouse Hanford Company in 1988 to develop a system meeting the regulatory requirements. The program objective was to develop a transportation system that would fully comply with 10 CFR 71 while protecting RTGs from adverse environmental conditions during normal conditions of transport (e.g., shock and heat). The RTGTS is scheduled for completion in December 1996 and will be available to support the National Aeronautics and Space Administrations Cassini mission to Saturn in October 1997. This paper provides an overview of the RTGTS and discusses the hardware being produced. Additionally, various program management innovations mandated by recent ma or changes in the US Department of Energy structure and resources will be outlined.

  14. Critical Concentration Ratio for Solar Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    ur Rehman, Naveed; Siddiqui, Mubashir Ali

    2016-06-01

    A correlation for determining the critical concentration ratio (CCR) of solar concentrated thermoelectric generators (SCTEGs) has been established, and the significance of the contributing parameters is discussed in detail. For any SCTEG, higher concentration ratio leads to higher temperatures at the hot side of modules. However, the maximum value of this temperature for safe operation is limited by the material properties of the modules and should be considered as an important design constraint. Taking into account this limitation, the CCR can be defined as the maximum concentration ratio usable for a particular SCTEG. The established correlation is based on factors associated with the material and geometric properties of modules, thermal characteristics of the receiver, installation site attributes, and thermal and electrical operating conditions. To reduce the number of terms in the correlation, these factors are combined to form dimensionless groups by applying the Buckingham Pi theorem. A correlation model containing these groups is proposed and fit to a dataset obtained by simulating a thermodynamic (physical) model over sampled values acquired by applying the Latin hypercube sampling (LHS) technique over a realistic distribution of factors. The coefficient of determination and relative error are found to be 97% and ±20%, respectively. The correlation is validated by comparing the predicted results with literature values. In addition, the significance and effects of the Pi groups on the CCR are evaluated and thoroughly discussed. This study will lead to a wide range of opportunities regarding design and optimization of SCTEGs.

  15. Estimation of Thermoelectric Generator Performance by Finite Element Modeling

    NASA Astrophysics Data System (ADS)

    Ziolkowski, P.; Poinas, P.; Leszczynski, J.; Karpinski, G.; Müller, E.

    2010-09-01

    Prediction of thermoelectric performance parameters by numerical methods is an inherent part of thermoelectric generator (TEG) development and allows for time- and cost-saving assessment of material combinations and variations of crucial design parameters (e.g., shape, pellet length, and thermal coupling). Considering the complexity of a TEG system and its numerous affecting factors, the clarity and the flexibility of a mathematical treatment comes to the fore. Comfortable tools are provided by commercial finite element modeling (FEM) software offering powerful geometry interfaces, mesh generators, solvers, and postprocessing options. We describe the level of development and the simulation results of a three dimensional (3D) TEG FEM. Using ANSYS 11.0, we implemented and simulated a TEG module geometry under various conditions. Comparative analytical one dimensional (1D) results and a direct comparison with inhouse-developed TEG simulation software show the consistency of results. Several pellet aspect ratios and contact property configurations (thermal/electrical interface resistance) were evaluated for their impact on the TEG performance as well as parasitic effects such as convection, radiation, and conductive heat bypass. The scenarios considered revealed the highest efficiency decay for convectionally loaded setups (up to 4.8%pts), followed by the impacts of contact resistances (up to 4.8%pts), by radiation (up to 0.56%pts), and by thermal conduction of a solid filling material within the voids of the module construction (up to 0.14%pts).

  16. Thermoelectric power generator for variable thermal power source

    SciTech Connect

    Bell, Lon E; Crane, Douglas Todd

    2015-04-14

    Traditional power generation systems using thermoelectric power generators are designed to operate most efficiently for a single operating condition. The present invention provides a power generation system in which the characteristics of the thermoelectrics, the flow of the thermal power, and the operational characteristics of the power generator are monitored and controlled such that higher operation efficiencies and/or higher output powers can be maintained with variably thermal power input. Such a system is particularly beneficial in variable thermal power source systems, such as recovering power from the waste heat generated in the exhaust of combustion engines.

  17. Tests and evaluation of multihundred watt thermoelectric generators at JPL

    NASA Technical Reports Server (NTRS)

    Rouklove, P.

    1977-01-01

    The multihundred watt (MHW) thermoelectric generator, based on silicon-germanium thermoelectric technology, delivers a nominal power output of 150 watts with an efficiency of about 6%. The two Voyager space probes each use three such generators assembled in tandem on a boom. A total of seven MHW type thermoelectric generators were tested at JPL in support of the Voyager project. The tests consisted of: (1) parametric evaluation of the electrical characteristics of the devices over a wide range of output voltage for different values of input power, different operating ambients (air, vacuum), and different internal environments (argon, helium, xenon, mixture of these gases, and vacuum) at different pressures to allow evaluation of the influences of both gas and pressure on the performance of the generator; (2) tests to determine the transient behavior of the generators; and (3) operation of the generator in conjunction with the Voyager spacecraft.

  18. Investigation of Maximum Power Point Tracking for Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    Phillip, Navneesh; Maganga, Othman; Burnham, Keith J.; Ellis, Mark A.; Robinson, Simon; Dunn, Julian; Rouaud, Cedric

    2013-07-01

    In this paper, a thermoelectric generator (TEG) model is developed as a tool for investigating optimized maximum power point tracking (MPPT) algorithms for TEG systems within automotive exhaust heat energy recovery applications. The model comprises three main subsystems that make up the TEG system: the heat exchanger, thermoelectric material, and power conditioning unit (PCU). In this study, two MPPT algorithms known as the perturb and observe (P&O) algorithm and extremum seeking control (ESC) are investigated. A synchronous buck-boost converter is implemented as the preferred DC-DC converter topology, and together with the MPPT algorithm completes the PCU architecture. The process of developing the subsystems is discussed, and the advantage of using the MPPT controller is demonstrated. The simulation results demonstrate that the ESC algorithm implemented in combination with a synchronous buck-boost converter achieves favorable power outputs for TEG systems. The appropriateness is by virtue of greater responsiveness to changes in the system's thermal conditions and hence the electrical potential difference generated in comparison with the P&O algorithm. The MATLAB/Simulink environment is used for simulation of the TEG system and comparison of the investigated control strategies.

  19. Design and analysis of solar thermoelectric power generation system

    NASA Astrophysics Data System (ADS)

    Vatcharasathien, Narong; Hirunlabh, Jongjit; Khedari, Joseph; Daguenet, Michel

    2005-09-01

    This article reports on the design and performance analysis of a solar thermoelectric power generation plant (STEPG). The system considers both truncated compound parabolic collectors (CPCs) with a flat receiver and conventional flat-plate collectors, thermoelectric (TE) cooling and power generator modules and appropriate connecting pipes and control devices. The design tool uses TRNSYS IIsibat-15 program with a new component we developed for the TE modules. The main input data of the system are the specifications of TE module, the maximum hot side temperature of TE modules, and the desired power output. Examples of the design using truncated CPC and flat-plate collectors are reported and discussed for various slope angle and half-acceptance angle of CPC. To minimize system cost, seasonal adjustment of the slope angle between 0° and 30° was considered, which could give relatively high power output under Bangkok ambient condition. Two small-scale STEPGs were built. One of them uses electrical heater, whereas the other used a CPC with locally made aluminum foil reflector. Measured data showed reasonable agreement with the model outputs. TE cooling modules were found to be more appropriate. Therefore, the TRNSYS software and the developed TE component offer an extremely powerful tool for the design and performance analysis of STEPG plant.

  20. Nanostructured Bulk Thermoelectric Generator for Efficient Power Harvesting for Self-powered Sensor Networks

    SciTech Connect

    Zhang, Yanliang; Butt, Darryl; Agarwal, Vivek

    2015-07-01

    The objective of this Nuclear Energy Enabling Technology research project is to develop high-efficiency and reliable thermoelectric generators for self-powered wireless sensors nodes utilizing thermal energy from nuclear plant or fuel cycle. The power harvesting technology has crosscutting significance to address critical technology gaps in monitoring nuclear plants and fuel cycle. The outcomes of the project will lead to significant advancement in sensors and instrumentation technology, reducing cost, improving monitoring reliability and therefore enhancing safety. The self-powered wireless sensor networks could support the long-term safe and economical operation of all the reactor designs and fuel cycle concepts, as well as spent fuel storage and many other nuclear science and engineering applications. The research is based on recent breakthroughs in high-performance nanostructured bulk (nanobulk) thermoelectric materials that enable high-efficiency direct heat-to-electricity conversion over a wide temperature range. The nanobulk thermoelectric materials that the research team at Boise State University and University of Houston has developed yield up to a 50% increase in the thermoelectric figure of merit, ZT, compared with state-of-the-art bulk counterparts. This report focuses on the selection of optimal thermoelectric materials for this project. The team has performed extensive study on two thermoelectric materials systems, i.e. the half-Heusler materials, and the Bismuth-Telluride materials. The report contains our recent research results on the fabrication, characterization and thermoelectric property measurements of these two materials.

  1. RTGs - The powering of Ulysses. [Radio-isotope Thermoelectric Generator

    NASA Technical Reports Server (NTRS)

    Mastal, E. F.; Campbell, R. W.

    1990-01-01

    The radio-isotope thermoelectric generator (RTG) for Ulysses' electronic supply is described noting that lack of sufficient sunlight renders usual solar cell power generation ineffective due to increased distance from sun. The history of the RTG in the U.S.A. is reviewed citing the first RTG launch in 1961 with an electrical output of 2.7 W and the improved Ulysses RTG, which provides 285 W at mission beginning and 250 W at mission end. The RTG concept is discussed including the most recent RTG technology developed by the DOE, the General Purpose Heat Source RTG (GPHS-RTG). The system relies upon heat generated by radioactive decay using radioactive plutonium-238, which is converted directly to energy using the Seebeck method.

  2. All dispenser printed flexible 3D structured thermoelectric generators

    NASA Astrophysics Data System (ADS)

    Cao, Z.; Shi, J. J.; Torah, R. N.; Tudor, M. J.; Beeby, S. P.

    2015-12-01

    This work presents a vertically fabricated 3D thermoelectric generator (TEG) by dispenser printing on flexible polyimide substrate. This direct-write technology only involves printing of electrodes, thermoelectric active materials and structure material, which needs no masks to transfer the patterns onto the substrate. The dimension for single thermoelectric element is 2 mm × 2 mm × 0.5 mm while the distance between adjacent cubes is 1.2 mm. The polymer structure layer was used to support the electrodes which are printed to connect the top ends of the thermoelectric material and ensure the flexibility as well. The advantages and the limitations of the dispenser printed 3D TEGs will also be evaluated in this paper. The proposed method is potential to be a low-cost and scalable fabrication solution for TEGs.

  3. High-Temperature High-Efficiency Solar Thermoelectric Generators

    SciTech Connect

    Baranowski, LL; Warren, EL; Toberer, ES

    2014-03-01

    Inspired by recent high-efficiency thermoelectric modules, we consider thermoelectrics for terrestrial applications in concentrated solar thermoelectric generators (STEGs). The STEG is modeled as two subsystems: a TEG, and a solar absorber that efficiently captures the concentrated sunlight and limits radiative losses from the system. The TEG subsystem is modeled using thermoelectric compatibility theory; this model does not constrain the material properties to be constant with temperature. Considering a three-stage TEG based on current record modules, this model suggests that 18% efficiency could be experimentally expected with a temperature gradient of 1000A degrees C to 100A degrees C. Achieving 15% overall STEG efficiency thus requires an absorber efficiency above 85%, and we consider two methods to achieve this: solar-selective absorbers and thermally insulating cavities. When the TEG and absorber subsystem models are combined, we expect that the STEG modeled here could achieve 15% efficiency with optical concentration between 250 and 300 suns.

  4. Use of thermoelectric generator for water flow metering

    NASA Astrophysics Data System (ADS)

    Alothman, Abdulmohsen A.; Zakaria, Mohamed Y.; Hajj, Muhammad R.; Masri, Sami F.

    2016-07-01

    We propose using a thermoelectric generator as a flow meter without requiring additional components. We do so by relating the power generated from the flow of hot water in a pipe to the flow rate. The results show that the steady state values of the power and voltage are more or less independent of the flow rate. On the other hand, the peak power varies significantly with the flow rate. As such, we develop through data analysis a relation between the nondimensional harvested peak power and the Reynolds number. Different sets of experiments are performed to assess the dependence of the developed relation on the boundary conditions. An equation governing this relation is obtained. The proposed approach provides a self-powered monitoring device for quantifying flow rates in pipes conveying hot water.

  5. Performance testing of thermoelectric generators at JPL. [for space applications

    NASA Technical Reports Server (NTRS)

    Rouklove, P.; Truscello, V. C.

    1975-01-01

    Several thermoelectric generators, ranging in output power from 170 watts to microwatts, are undergoing testing at JPL. They represent a wide range of technologies using advanced PbTe, SiGe and cascaded PbTe and BiTe thermoelectric materials. Several of these generators are of an advanced concept while others are representative of the Nimbus, Transit, Viking and the multi-hundred-watt (MHW) technology. Of interest is the behavior of generators which have been tested for times in excess of 60,000 hours.

  6. Simulations for the Development of Thermoelectric Measurements

    NASA Astrophysics Data System (ADS)

    Zabrocki, Knud; Ziolkowski, Pawel; Dasgupta, Titas; de Boor, Johannes; Müller, Eckhard

    2013-07-01

    In thermoelectricity, continuum theoretical equations are usually used for the calculation of the characteristics and performance of thermoelectric elements, modules or devices as a function of external parameters (material, geometry, temperatures, current, flow, load, etc.). An increasing number of commercial software packages aimed at applications, such as COMSOL and ANSYS, contain vkernels using direct thermoelectric coupling. Application of these numerical tools also allows analysis of physical measurement conditions and can lead to specifically adapted methods for developing special test equipment required for the determination of TE material and module properties. System-theoretical and simulation-based considerations of favorable geometries are taken into account to create draft sketches in the development of such measurement systems. Particular consideration is given to the development of transient measurement methods, which have great advantages compared with the conventional static methods in terms of the measurement duration required. In this paper the benefits of using numerical tools in designing measurement facilities are shown using two examples. The first is the determination of geometric correction factors in four-point probe measurement of electrical conductivity, whereas the second example is focused on the so-called combined thermoelectric measurement (CTEM) system, where all thermoelectric material properties (Seebeck coefficient, electrical and thermal conductivity, and Harman measurement of zT) are measured in a combined way. Here, we want to highlight especially the measurement of thermal conductivity in a transient mode. Factors influencing the measurement results such as coupling to the environment due to radiation, heat losses via the mounting of the probe head, as well as contact resistance between the sample and sample holder are illustrated, analyzed, and discussed. By employing the results of the simulations, we have developed an

  7. Clean Diesel Engine Component Improvement Program Diesel Truck Thermoelectric Generator

    SciTech Connect

    Elsner, N. B.; Bass, J. C.; Ghamaty, S.; Krommenhoek, D.; Kushch, A.; Snowden, D.; Marchetti, S.

    2005-03-16

    Hi-Z Technology, Inc. (Hi-Z) is currently developing four different auxiliary generator designs that are used to convert a portion (5 to 20%) of the waste heat from vehicle engines exhaust directly to electricity. The four designs range from 200 Watts to 10 kW. The furthest along is the 1 kW Diesel Truck Thermoelectric Generator (DTTEG) for heavy duty Class 8 Diesel trucks, which, under this program, has been subjected to 543,000 equivalent miles of bouncing and jarring on PACCAR's test track. Test experience on an earlier version of the DTTEG on the same track showed the need for design modifications incorporated in DTTEG Mod 2, such as a heavy duty shock mounting system and reinforcement of the electrical leads mounting system, the thermocouple mounting system and the thermoelectric module restraints. The conclusion of the 543,000 mile test also pointed the way for an upgrading to heavy duty hose or flex connections for the internal coolant connections for the TEG, and consideration of a separate lower temperature cooling loop with its own radiator. Fuel savings of up to $750 per year and a three to five year payback are believed to be possible with the 5 % efficiency modules. The economics are expected to improve considerably to approach a two year payback when the 5 kW to 10 kW generators make it to the market in a few years with a higher efficiency (20%) thermoelectric module system called Quantum Wells, which are currently under development by Hi-Z. Ultimately, as automation takes over to reduce material and labor costs in the high volume production of QW modules, a one year payback for the 5 kW to10 kW generator appears possible. This was one of the stated goals at the beginning of the project. At some future point in time, with the DTTEG becoming standard equipment on all trucks and automobiles, fuel savings from the 25% conversion of exhaust heat to useable electricity nationwide equates to a 10% reduction in the 12 to 15 million barrels per day of

  8. Integrating Phase-Change Materials into Automotive Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    Klein Altstedde, Mirko; Rinderknecht, Frank; Friedrich, Horst

    2014-06-01

    Because the heat emitted by conventional combustion-engine vehicles during operation has highly transient properties, automotive thermoelectric generators (TEG) are intended for a particular operating state (design point). This, however, leads to two problems. First, whenever the combustion engine runs at low load, the maximum operating temperature cannot be properly utilised; second, a combustion engine at high load requires partial diversion of exhaust gas away from the TEG to protect the thermoelectric modules. An attractive means of stabilising dynamic exhaust behaviour (thereby keeping the TEG operating status at the design point for as long as possible) is use of latent heat storage, also known as phase-change materials (PCM). By positioning PCM between module and exhaust heat conduit, and choosing a material with a phase-change temperature matching the module's optimum operating temperature, it can be used as heat storage. This paper presents results obtained during examination of the effect of integration of latent heat storage on the potential of automotive TEG to convert exhaust heat. The research resulted in the development of a concept based on the initial integration idea, followed by proof of concept by use of a specially created prototype. In addition, the potential amount of energy obtained by use of a PCM-equipped TEG was calculated. The simulations indicated a significant increase in electrical energy was obtained in the selected test cycle.

  9. Thermoelectric efficiency of (1 - x)(GeTe) x(Bi2Se0.2Te2.8) and implementation into highly performing thermoelectric power generators.

    PubMed

    Koenig, J; Winkler, M; Dankwort, T; Hansen, A-L; Pernau, H-F; Duppel, V; Jaegle, M; Bartholomé, K; Kienle, L; Bensch, W

    2015-02-14

    Here we report for the first time on a complete simulation assisted "material to module" development of a high performance thermoelectric generator (TEG) based on the combination of a phase change material and established thermoelectrics yielding the compositions (1 - x)(GeTe) x(Bi(2)Se(0.2)Te(2.8)). For the generator design our approach for benchmarking thermoelectric materials is demonstrated which is not restricted to the determination of the intrinsically imprecise ZT value but includes the implementation of the material into a TEG. This approach is enabling a much more reliable benchmarking of thermoelectric materials for TEG application. Furthermore we analyzed the microstructure and performance close to in-operandi conditions for two different compositions in order to demonstrate the sensitivity of the material against processing and thermal cycling. For x = 0.038 the microstructure of the as-prepared material remains unchanged, consequently, excellent and stable thermoelectric performance as prerequisites for TEG production was obtained. For x = 0.063 we observed strain phenomena for the pristine state which are released by the formation of planar defects after thermal cycling. Consequently the thermoelectric performance degrades significantly. These findings highlight a complication for deriving the correlation of microstructure and properties of thermoelectric materials in general. PMID:25559337

  10. Modeling a Thermoelectric Generator Applied to Diesel Automotive Heat Recovery

    NASA Astrophysics Data System (ADS)

    Espinosa, N.; Lazard, M.; Aixala, L.; Scherrer, H.

    2010-09-01

    Thermoelectric generators (TEGs) are outstanding devices for automotive waste heat recovery. Their packaging, lack of moving parts, and direct heat to electrical conversion are the main benefits. Usually, TEGs are modeled with a constant hot-source temperature. However, energy in exhaust gases is limited, thus leading to a temperature decrease as heat is recovered. Therefore thermoelectric properties change along the TEG, affecting performance. A thermoelectric generator composed of Mg2Si/Zn4Sb3 for high temperatures followed by Bi2Te3 for low temperatures has been modeled using engineering equation solver (EES) software. The model uses the finite-difference method with a strip-fins convective heat transfer coefficient. It has been validated on a commercial module with well-known properties. The thermoelectric connection and the number of thermoelements have been addressed as well as the optimum proportion of high-temperature material for a given thermoelectric heat exchanger. TEG output power has been estimated for a typical commercial vehicle at 90°C coolant temperature.

  11. Thermodynamic studies and maximum power point tracking in thermoelectric generator-thermoelectric cooler combined system

    NASA Astrophysics Data System (ADS)

    Manikandan, S.; Kaushik, S. C.

    2015-04-01

    Thermoelectric generator (TEG) operated thermoelectric cooler (TEC) is a highly compatible combination for low-cooling power application. The conventional TEG-TEC combined systems have low operating efficiency and low cooling power because maximum power output from the TEG is not fully utilized. This paper proposes and analyses the combined system with maximum power point tracking technique (MPPT) to maximize the cooling power and overall efficiency. This paper also presents the effect of TEG, TEC source temperature and the effect of heat transfer area in the performance of the combined system. The thermodynamic models of the combined system are developed in MATLAB simulink environment with temperature dependent material properties and analysed for variable operating temperatures. It has been found that, in the irreversible thermodynamic model of the combined system with MPPT, when the hot and cold side of TEG and TEC are kept at a temperature difference of 150 K and 10 K respectively, the power output of TEG increases from 20.49 W to 43.92 W, cooling power of TEC increases from 32.66 W to 46.51 W and the overall combined system efficiency increases from 2.606% to 4.375% respectively when compared with the irreversible combined system without MPPT. The characteristics improvements obtained by this practice in the combined system for the above mentioned operating conditions is also true for other range of operating temperatures. It is also been observed that the external irreversibilities decreases the cooling power and the overall system efficiency of the combined system by 36.49% and by 16.9% respectively.

  12. Emitted radiation characteristics of plutonium dioxide radioisotope thermoelectric generators

    NASA Technical Reports Server (NTRS)

    Gingo, P. J.; Steyn, J. J.

    1971-01-01

    The nuclear and emitted radiation characteristics of the radioisotope elements and impurities in commercial grade plutonium dioxide are presented in detail. The development of the methods of analysis are presented. Radioisotope thermoelectric generators (RTG) of 1575, 3468 and 5679 thermal watts are characterized with respect to neutron and gamma photon source strength as well as spatial and number flux distribution. The results are presented as a function of detector position and light element contamination concentration for fuel age ranging from 'fresh' to 18 years. The data may be used to obtain results for given O-18 and Pu-236 concentrations. The neutron and gamma photon flux and dose calculations compare favorably with reported experimental values for SNAP-27.

  13. Parametric Optimization of Thermoelectric Generators for Waste Heat Recovery

    NASA Astrophysics Data System (ADS)

    Huang, Shouyuan; Xu, Xianfan

    2016-06-01

    This paper presents a methodology for design optimization of thermoelectric-based waste heat recovery systems called thermoelectric generators (TEGs). The aim is to maximize the power output from thermoelectrics which are used as add-on modules to an existing gas-phase heat exchanger, without negative impacts, e.g., maintaining a minimum heat dissipation rate from the hot side. A numerical model is proposed for TEG coupled heat transfer and electrical power output. This finite-volume-based model simulates different types of heat exchangers, i.e., counter-flow and cross-flow, for TEGs. Multiple-filled skutterudites and bismuth-telluride-based thermoelectric modules (TEMs) are applied, respectively, in higher and lower temperature regions. The response surface methodology is implemented to determine the optimized TEG size along and across the flow direction and the height of thermoelectric couple legs, and to analyze their covariance and relative sensitivity. A genetic algorithm is employed to verify the globality of the optimum. The presented method will be generally useful for optimizing heat-exchanger-based TEG performance.

  14. Molybdenum-platinum-oxide electrodes for thermoelectric generators

    DOEpatents

    Schmatz, Duane J.

    1990-01-01

    The invention is directed to a composite article suitable for use in thermoelectric generators. The article comprises a solid electrolyte carrying a thin film comprising molybdenum-platinum-oxide as an electrode deposited by physical deposition techniques. The invention is also directed to the method of making same.

  15. Engineering development testing of the GPHS-RTG converter. [General Purpose Heat Source-Radioisotope Thermoelectric Generator

    SciTech Connect

    Cockfield, R.D.

    1981-01-01

    The GPHS-RTG will provide electrical power for the Galileo orbiter and for the two spacecraft of the International Solar Polar Mission. The GPHS-RTG consists of two primary assemblies: the General Purpose Heat Source, and the converter. This paper deals only with the converter, and highlights engineering tests that provide support for its design development.

  16. Advanced Subcritical Assistance Radioisotope Thermoelectric Generator: An Imperative Solution for the Future of NASA Exploration

    NASA Astrophysics Data System (ADS)

    Arias, F. J.

    A new generation of radioisotope thermoelectrical generator is proposed for very long space exploration missions. The Advanced Subcritical Assistance Radioisotope Thermoelectric Generator (ASA-RTG) amplify the power from natural decay of pu-238 by a small subcritical multiplication produced from the small neutron background generated from (α, n) reactions between the α particles from Pu-238 and beryllium, lithium or other low-Z isotope, extracting the maximum advantage and performance from the precious α disintegration, and then of the very scarce pu-238. The process is self controlled by the natural decay of Pu-238 with the progressive reduction of the power output (RTG) and additionally and simultaneously compensate by the natural decay of a neutronic poisson which increase simultaneously the subcritical multiplication resulting in a contrary effect, i.e., causing an increase in the power. ASA-RTG is not in conflict with previous RTG, and could fit within the type of Radioisotope Thermoelectric Generator developed for NASA space missions as the Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) and the Advanced Stirling Radioisotope Generator (ASRG).

  17. Increasing the Efficiency of the Multi-mission Radioisotope Thermoelectric Generator

    NASA Astrophysics Data System (ADS)

    Holgate, Tim C.; Bennett, Russell; Hammel, Tom; Caillat, Thierry; Keyser, Steve; Sievers, Bob

    2015-06-01

    The National Aeronautics and Space Administration's Mars Science Laboratory terrestrial rover, Curiosity, has recently completed its first Martian year (687 Earth days) during which it has provided a wealth of information and insight into the red planet's atmosphere and geology. The success of this mission was made possible in part by the reliable electrical power provided by its onboard thermoelectric power source—the multi-mission radioisotope thermoelectric generator (MMRTG). In an effort to increase the output power and efficiency of these generators, a newly designed enhanced MMRTG (eMMRTG) that will utilize the more efficient skutterudite-based thermoelectric materials has been conceptualized and modeled, and is now being developed. A discussion of the motivations, modeling results and key design factors are presented and discussed.

  18. Long term tests of a SNAP-19 thermoelectric generator.

    NASA Technical Reports Server (NTRS)

    Rouklove, P.; Truscello, V.

    1972-01-01

    Results of tests performed on a SNAP 19 thermoelectric generator, SN-20. The SN-20 generator was tested for approximately 37,000 hours using electrical heating to simulate the heat released by isotope decay. After 27,000 hours of operation the output power from the generator decreased to approximately 1/3 of the beginning of life value while the internal resistance increased by a factor of 5. Analysis of the test results, confirmed by preliminary metallographic examination, indicated that the output power degradation was the result of excessive sublimation of the thermoelectric material and loss of the hot junction bond due to the depletion of the internal cover gas. This also resulted in excessive junction temperatures. Comparison is made with the behavior observed from the two flight generators and a tentative conclusion is advanced as to the reason for their failure.

  19. Pyroshock Testing of the Multi-Mission Radioisotope Thermoelectric Generator (MMRTG)

    NASA Technical Reports Server (NTRS)

    Woerner, David; Fleurial, Jean-Pierre; Bennett, Russell; Hammel, Tom; Otting, William

    2013-01-01

    The Mars Science Laboratory (MSL) Multi-Mission Radioisotope Thermoelectric Generator, or MMRTG, was developed by the Department Of Energy to a set of requirements from multiple NASA mission concepts. Those concepts included deep space missions to the outer planets as well as missions to Mars. The synthesis of that diverse set of requirements addressed functional as well as environmental requirements.

  20. Electric energy production by particle thermionic-thermoelectric power generators

    NASA Technical Reports Server (NTRS)

    Oettinger, P. E.

    1980-01-01

    Thermionic-thermoelectric power generators, composed of a thin layer of porous, low work function material separating a heated emitter electrode and a cooler collector electrode, have extremely large Seebeck coefficients of over 2 mV/K and can provide significant output power. Preliminary experiments with 20-micron thick (Ba Sr Ca)O coatings, limited by evaporative loss to temperatures below 1400 K, have yielded short circuit current densities of 500 mA/sq cm and power densities of 60 mW/ sq cm. Substantially more output is expected with cesium-coated refractory oxide particle coatings operating at higher temperatures. Practical generators will have thermal-to-electrical efficiencies of 10 to 20%. Further increases can be gained by cascading these high-temperature devices with lower temperature conventional thermoelectric generators.

  1. Design concepts of solar thermoelectric generators in space applications

    NASA Technical Reports Server (NTRS)

    Raag, V.; Hankins, L.; Swerdling, M.

    1978-01-01

    Several thermoelectric technologies have been examined as to their suitability for use in a solar thermoelectric generator (STG) as a nonpropulsive power source for space applications. The results show that of all the presently available thermoelectric technologies, i.e., lead telluride, bismuth telluride, selenide, and silicon-germanium alloys, the latter type provides the optimum STG. Detailed results are presented on the performance and configurational characteristics of various silicon-germanium alloy STGs, including the performance of such STGs as a function of time in a Mercury orbit and the orbit of Mercury around the sun. It is shown that an STG design based on the use of silicon germanium alloy thermoelectric material, using multiple high voltage thermopiles with individual solar concentrators, presents the optimum combination of technology and configuration for minimizing power source mass. Additional concepts studied and discussed are the flat plate individual thermopile type and single concentrator compact thermopile type. The STG possesses an attractive potential for this application and represents a useful addition to the family of power sources for consideration in various space applications.

  2. Thermoelectric Generator Used in Fire-Alarm Temperature Sensing

    NASA Astrophysics Data System (ADS)

    Wu, Wenchang; Du, Zhengliang; Cui, Jiaolin; Shi, Zhongtao; Deng, Yuan

    2015-06-01

    Here we present a thermoelectric (TE) generator used in fire-alarm temperature sensing. The TE module, a core component of this generator, has a sandwich-like structure consisting of a Cu/Sn95Ag5/coated Ni/sprayed Ni/TE/sprayed Ni/coated Ni/Sn95Ag5/Cu multilayer that exhibits a low internal resistance of 5.5 Ω to 5.9 Ω and a contact resistance of 0.51 Ω to 0.91 Ω at room temperature (RT), enabling the TE generator to attain an open-circuit voltage ( V op) of 1.50 V at RT and 2.97 V at ~90°C. Moreover, its maximum output power ( p max) was estimated to be 11.6 mW and 428.7 mW, respectively, for a temperature difference (Δ T) of 9.3°C and 52.9°C. These values are comparable to those for the bulk TE generator developed by Thermonamic. According to these figures, we obtain corresponding power densities of ~7.25 × 103 nW/mm2 and 2.68 × 105 nW/mm2, respectively. Although there is still much room to improve the performance of the generator when the source temperature rises above 90°C, the output voltages and maximum output powers attained in the current testing conditions are large enough to drive small electronic devices such as fire-alarm systems etc. Therefore, it is believed that the fabrication technology and designed structure of the generator are appropriate for such applications.

  3. Analytical predictions of RTG power degradation. [Radioisotope Thermoelectric Generator

    NASA Technical Reports Server (NTRS)

    Noon, E. L.; Raag, V.

    1979-01-01

    The DEGRA computer code that is based on a mathematical model which predicts performance and time-temperature dependent degradation of a radioisotope thermoelectric generator is discussed. The computer code has been used to predict performance and generator degradation for the selenide Ground Demonstration Unit (GDS-1) and the generator used in the Galileo Project. Results of parametric studies of load voltage vs generator output are examined as well as the I-V curve and the resulting predicted power vs voltage. The paper also discusses the increased capability features contained in DEGRA2 and future plans for expanding the computer code performance.

  4. Computer program for the transient analysis of radioisotope thermoelectric generators.

    NASA Technical Reports Server (NTRS)

    Eggers, P. E.; Ridihalgh, J. L.

    1972-01-01

    A computer program is described which represents a comprehensive analytical tool providing the capability for predicting the output power and temperature profile of an arbitrary radioisotope thermoelectric generator (RTG) design in the presence of time-dependent operating conditions. The approach taken involves the merging of three existing computer programs - namely, an RTG weight optimization design program, a thermoelectric analysis program, and a nodal heat-transfer computer program. A total of seven transient conditions are included in the computer program as the principal transients affecting long- and short-term performance characteristics of RTGs. This computer program is unique in that it designs an optimum RTG, generates a thermal model or analog and performs heat-transfer analysis of the RTG under user-specified transient conditions.

  5. Optimization of Cooling Unit Design for Automotive Exhaust-Based Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    Su, C. Q.; Xu, M.; Wang, W. S.; Deng, Y. D.; Liu, X.; Tang, Z. B.

    2015-06-01

    Integrating a thermoelectric cooler (TEC) into the engine cooling system has various advantages including reducing additional mechanical parts, and saving energy and space for automotive applications. Based on performance parameters of the engine and thermoelectric modules, three different TEC configurations called plate-shape, stripe-shape, and diamond-shape are constructed with development of simulations of the different TECs and the performance of the circulating coolant. Based on these simulations, the velocity, pressure, and temperature fields of the coolant are obtained for further research. Besides, the temperature of the TEC and the output power of the thermoelectric generator (TEG) are acquired experimentally. Comparing the working performance of the different TECs, the simulation and experimental results show that the TEG using the diamond-shaped TEC achieves a relatively ideal performance. Finally, some measures are proposed to improve the cooling system, providing guidelines for future research.

  6. Aspects of Protonic Ionic Liquid as Electrolyte in Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    Laux, Edith; Uhl, Stefanie; Journot, Tony; Brossard, Julien; Jeandupeux, Laure; Keppner, Herbert

    2016-04-01

    The Seebeck coefficient (S E) or thermopower and power output have been measured in a series of 16 ionic liquids (ILs). Thermoelectric current extraction is assisted by a dissolved redox couple (I2/LiI) added to the IL. The experiments were carried out in a thermoelectric cell where the IL is packaged between two electrodes. A large range of Seebeck coefficients and power outputs could be observed. The highest S E was measured for protonic ILs, reaching a value of 968 μV/K. Moreover, the maximal power output of an IL-based thermoelectric generator and the polarity of its electrodes depend on the concentration of the redox-active species in the IL. The power output of the generator increased continuously with the redox concentration up to a maximum value (at 0.4 mol/L) but decayed for higher concentrations. We showed that an IL with high S E [linked to open-circuit voltage (V OC)] does not necessarily lead to high power output; rather, it is carrier transport and extraction that determine the generator power. Surprisingly, the carrier extraction is not highest at the maximum electrode temperature difference; the power output observed for a given electrode temperature difference can be further increased by heating up the cold electrode in spite of the consequent reduction in the total temperature difference between the electrodes.

  7. Aspects of Protonic Ionic Liquid as Electrolyte in Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    Laux, Edith; Uhl, Stefanie; Journot, Tony; Brossard, Julien; Jeandupeux, Laure; Keppner, Herbert

    2016-07-01

    The Seebeck coefficient ( S E) or thermopower and power output have been measured in a series of 16 ionic liquids (ILs). Thermoelectric current extraction is assisted by a dissolved redox couple (I2/LiI) added to the IL. The experiments were carried out in a thermoelectric cell where the IL is packaged between two electrodes. A large range of Seebeck coefficients and power outputs could be observed. The highest S E was measured for protonic ILs, reaching a value of 968 μV/K. Moreover, the maximal power output of an IL-based thermoelectric generator and the polarity of its electrodes depend on the concentration of the redox-active species in the IL. The power output of the generator increased continuously with the redox concentration up to a maximum value (at 0.4 mol/L) but decayed for higher concentrations. We showed that an IL with high S E [linked to open-circuit voltage ( V OC)] does not necessarily lead to high power output; rather, it is carrier transport and extraction that determine the generator power. Surprisingly, the carrier extraction is not highest at the maximum electrode temperature difference; the power output observed for a given electrode temperature difference can be further increased by heating up the cold electrode in spite of the consequent reduction in the total temperature difference between the electrodes.

  8. Integration of dye-sensitized solar cells, thermoelectric modules and electrical storage loop system to constitute a novel photothermoelectric generator.

    PubMed

    Chang, Ho; Yu, Zhi-Rong

    2012-08-01

    This study self-develops a novel type of photothermoelectric power generation modules. Dye-sensitized solar cells (DSSCs) serve as the photoelectric conversion system and a copper (Cu) heat-transfer nanofilm coating on both sides of the thermoelectric generator (TEG) acts as a thermoelectric conversion system. Thus module assembly absorbs light and generates electricity by DSSCs, and also recycles waste heat and generates power by the TEG. In addition, a set of pulsating heat pipes (PHP) filled with Cu nanofluid is placed on the cooling side to increase cooling effects and enhance the power generation efficiency. Results show that when the heat source of thermoelectric modules reaches 90 degrees C, TEG power output is increased by 85.7%. Besides, after thermoelectric modules are heated by additional heat source at 80 degrees C, the electrical energy generated by them can let a NiMH cell (1.25 V) be sufficiently charged in about 30 minutes. When photothermoelectric modules is illumined by simulated light, the temperature difference of two sides of TEG can reach 7 degrees C and the thermoelectric conversion efficiency is 2.17%. Furthermore, the power output of the thermoelectric modules is 11.48 mW/cm2, enhancing 1.4 % compared to merely using DSSCs module. PMID:22962827

  9. Progress in the Development of Segmented Thermoelectric Unicouples at the Jet Propulsion Laboratory

    NASA Technical Reports Server (NTRS)

    Caillat, T.; Fleurial, J-P.; Snyder, G.; Borshchevsky, A.

    2000-01-01

    A new verison of a segmented thermoelectric unicouple incorporating advanced thermoelectric materials with superior thermoelectric figures of merit has been recetly proposed and is currently under development at the Jet Propulsion Laboratory (JPL).

  10. Real-time monitoring during transportation of a radioisotope thermoelectric generator (RTG) using the radioisotope thermoelectric generator transportation system (RTGTS)

    SciTech Connect

    Pugh, B.K.

    1997-01-01

    The Radioisotopic Thermoelectric Generators (RTGs) that will be used to support the Cassini mission will be transported in the Radioisotope Thermoelectric Generator Transportation System (RTGTS). To ensure that the RTGs will not be affected during transportation, all parameters that could adversely affect RTG{close_quote}s performance must be monitored. The Instrumentation and Data Acquisition System (IDAS) for the RTGTS displays, monitors, and records all critical packaging and trailer system parameters. The IDAS also monitors the package temperature control system, RTG package shock and vibration data, and diesel fuel levels for the diesel fuel tanks. The IDAS alarms if any of these parameters reach an out-of-limit condition. This paper discusses the real-time monitoring during transportation of the Cassini RTGs using the RTGTS IDAS. {copyright} {ital 1997 American Institute of Physics.}

  11. Real-time monitoring during transportation of a radioisotope thermoelectric generator (RTG) using the radioisotope thermoelectric generator transportation system (RTGTS)

    NASA Astrophysics Data System (ADS)

    Pugh, Barry K.

    1997-01-01

    The Radioisotopic Thermoelectric Generators (RTGs) that will be used to support the Cassini mission will be transported in the Radioisotope Thermoelectric Generator Transportation System (RTGTS). To ensure that the RTGs will not be affected during transportation, all parameters that could adversely affect RTG's performance must be monitored. The Instrumentation and Data Acquisition System (IDAS) for the RTGTS displays, monitors, and records all critical packaging and trailer system parameters. The IDAS also monitors the package temperature control system, RTG package shock and vibration data, and diesel fuel levels for the diesel fuel tanks. The IDAS alarms if any of these parameters reach an out-of-limit condition. This paper discusses the real-time monitoring during transportation of the Cassini RTGs using the RTGTS IDAS.

  12. Real-time monitoring during transportation of a radioisotope thermoelectric generator (RTG) using the radioisotope thermoelectric generator transportation system (RTGTS)

    SciTech Connect

    Pugh, Barry K.

    1997-01-10

    The Radioisotopic Thermoelectric Generators (RTGs) that will be used to support the Cassini mission will be transported in the Radioisotope Thermoelectric Generator Transportation System (RTGTS). To ensure that the RTGs will not be affected during transportation, all parameters that could adversely affect RTG's performance must be monitored. The Instrumentation and Data Acquisition System (IDAS) for the RTGTS displays, monitors, and records all critical packaging and trailer system parameters. The IDAS also monitors the package temperature control system, RTG package shock and vibration data, and diesel fuel levels for the diesel fuel tanks. The IDAS alarms if any of these parameters reach an out-of-limit condition. This paper discusses the real-time monitoring during transportation of the Cassini RTGs using the RTGTS IDAS.

  13. Performance of the 1 kW thermoelectric generator for diesel engines

    NASA Astrophysics Data System (ADS)

    Bass, J. C.; Elsner, N. B.; Leavitt, F. A.

    1994-08-01

    Hi-Z Technology, Inc. (Hi-Z) has been developing a 1 kW thermoelectric generator for class eight Diesel truck engines under U.S. Department of Energy and California Energy Commission funding since 1992. The purpose of this generator is to replace the currently used shaft-driven alternator by converting part of the waste heat in the engine's exhaust directly to electricity. The preliminary design of this generator was reported at the 1992 meeting of the XI-ICT in Arlington, Texas. This paper will report on the final mechanical, thermal and thermoelectric design of this generator. The generator uses seventy-two of Hi-Z's 13 Watt bismuth-telluride thermoelectric modules for energy conversion. The number of modules and their arrangement has remained constant through the program. The 1 kW generator was tested on several engines during the development process. Many of the design features were changed during this development as more information was obtained. We have only recently reached our design goal of 1 kW output. The output parameters of the generator are reported.

  14. High-efficiency photovoltaic technology including thermoelectric generation

    NASA Astrophysics Data System (ADS)

    Fisac, Miguel; Villasevil, Francesc X.; López, Antonio M.

    2014-04-01

    Nowadays, photovoltaic solar energy is a clean and reliable source for producing electric power. Most photovoltaic systems have been designed and built up for use in applications with low power requirements. The efficiency of solar cells is quite low, obtaining best results in monocrystalline silicon structures, with an efficiency of about 18%. When temperature rises, photovoltaic cell efficiency decreases, given that the short-circuit current is slightly increased, and the open-circuit voltage, fill factor and power output are reduced. To ensure that this does not affect performance, this paper describes how to interconnect photovoltaic and thermoelectric technology into a single structure. The temperature gradient in the solar panel is used to supply thermoelectric cells, which generate electricity, achieving a positive contribution to the total balance of the complete system.

  15. Acoustic Optimization of Automotive Exhaust Heat Thermoelectric Generator

    NASA Astrophysics Data System (ADS)

    Su, C. Q.; Ye, B. Q.; Guo, X.; Hui, P.

    2012-06-01

    The potential for thermoelectric exhaust heat recovery in vehicles has been increasing with recent advances in the efficiency of thermoelectric generators (TEGs). This study analyzes the acoustic attenuation performance of exhaust-based TEGs. The acoustic characteristics of two different thermal designs of exhaust gas heat exchanger in TEGs are discussed in terms of transmission loss and acoustic insertion loss. GT-Power simulations and bench tests on a dynamometer with a high-performance production engine are carried out. Results indicate that the acoustic attenuation of TEGs could be determined and optimized. In addition, the feasibility of integration of exhaust-based TEGs and engine mufflers into the exhaust line is tested, which can help to reduce space and improve vehicle integration.

  16. Radioisotope thermoelectric generator/thin fragment impact test

    SciTech Connect

    Reimus, M. A. H.; Hinckley, J. E.

    1998-01-15

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of {sup 238}Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). Because the potential for a launch abort or return from orbit exists for any space mission, the heat source response to credible accident scenarios is being evaluated. This test was designed to provide information on the response of a loaded RTG to impact by a fragment similar to the type of fragment produced by breakup of the spacecraft propulsion module system (PMS). The results of this test indicated that impact of the RTG by a thin aluminum fragment traveling at 306 m/s may result in significant damage to the converter housing, failure of one fueled clad, and release of a small quantity of fuel.

  17. Radioisotope thermoelectric generator/thin fragment impact test

    NASA Astrophysics Data System (ADS)

    Reimus, M. A. H.; Hinckley, J. E.

    1998-01-01

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of 238Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). Because the potential for a launch abort or return from orbit exists for any space mission, the heat source response to credible accident scenarios is being evaluated. This test was designed to provide information on the response of a loaded RTG to impact by a fragment similar to the type of fragment produced by breakup of the spacecraft propulsion module system (PMS). The results of this test indicated that impact of the RTG by a thin aluminum fragment traveling at 306 m/s may result in significant damage to the converter housing, failure of one fueled clad, and release of a small quantity of fuel.

  18. Radioisotope thermoelectric generator/thin fragment impact test

    SciTech Connect

    Reimus, M.A.; Hinckley, J.E.

    1998-01-01

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of {sup 238}Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). Because the potential for a launch abort or return from orbit exists for any space mission, the heat source response to credible accident scenarios is being evaluated. This test was designed to provide information on the response of a loaded RTG to impact by a fragment similar to the type of fragment produced by breakup of the spacecraft propulsion module system (PMS). The results of this test indicated that impact of the RTG by a thin aluminum fragment traveling at 306 m/s may result in significant damage to the converter housing, failure of one fueled clad, and release of a small quantity of fuel. {copyright} {ital 1998 American Institute of Physics.}

  19. Radioisotope thermoelectric generator/thin fragment impact test

    SciTech Connect

    Reimus, M.A.H.; Hinckley, J.E.

    1998-12-31

    The General-Purpose Heat Source (GPHS) provides power for space missions by transmitting the heat of {sup 238}Pu decay to an array of thermoelectric elements in a radioisotope thermoelectric generator (RTG). Because the potential for a launch abort or return from orbit exists for any space mission, the heat source response to credible accident scenarios is being evaluated. This test was designed to provide information on the response of a loaded RTG to impact by a fragment similar to the type of fragment produced by breakup of the spacecraft propulsion module system (PMS). The results of this test indicated that impact of the RTG by a thin aluminum fragment traveling at 306 m/s may result in significant damage to the convertor housing, failure of one fueled clad, and release of a small quantity of fuel.

  20. Anisotropic thermoelectric behavior in armchair and zigzag mono- and fewlayer MoS2 in thermoelectric generator applications.

    PubMed

    Arab, Abbas; Li, Qiliang

    2015-01-01

    In this work, we have studied thermoelectric properties of monolayer and fewlayer MoS2 in both armchair and zigzag orientations. Density functional theory (DFT) using non-equilibrium Green's function (NEGF) method has been implemented to calculate the transmission spectra of mono- and fewlayer MoS2 in armchair and zigzag directions. Phonon transmission spectra are calculated based on parameterization of Stillinger-Weber potential. Thermoelectric figure of merit, ZT, is calculated using these electronic and phonon transmission spectra. In general, a thermoelectric generator is composed of thermocouples made of both n-type and p-type legs. Based on our calculations, monolayer MoS2 in armchair orientation is found to have the highest ZT value for both p-type and n-type legs compared to all other armchair and zigzag structures. We have proposed a thermoelectric generator based on monolayer MoS2 in armchair orientation. Moreover, we have studied the effect of various dopant species on thermoelectric current of our proposed generator. Further, we have compared output current of our proposed generator with those of Silicon thin films. Results indicate that thermoelectric current of MoS2 armchair monolayer is several orders of magnitude higher than that of Silicon thin films. PMID:26333948

  1. Anisotropic thermoelectric behavior in armchair and zigzag mono- and fewlayer MoS2 in thermoelectric generator applications

    NASA Astrophysics Data System (ADS)

    Arab, Abbas; Li, Qiliang

    2015-09-01

    In this work, we have studied thermoelectric properties of monolayer and fewlayer MoS2 in both armchair and zigzag orientations. Density functional theory (DFT) using non-equilibrium Green’s function (NEGF) method has been implemented to calculate the transmission spectra of mono- and fewlayer MoS2 in armchair and zigzag directions. Phonon transmission spectra are calculated based on parameterization of Stillinger-Weber potential. Thermoelectric figure of merit, ZT, is calculated using these electronic and phonon transmission spectra. In general, a thermoelectric generator is composed of thermocouples made of both n-type and p-type legs. Based on our calculations, monolayer MoS2 in armchair orientation is found to have the highest ZT value for both p-type and n-type legs compared to all other armchair and zigzag structures. We have proposed a thermoelectric generator based on monolayer MoS2 in armchair orientation. Moreover, we have studied the effect of various dopant species on thermoelectric current of our proposed generator. Further, we have compared output current of our proposed generator with those of Silicon thin films. Results indicate that thermoelectric current of MoS2 armchair monolayer is several orders of magnitude higher than that of Silicon thin films.

  2. Anisotropic thermoelectric behavior in armchair and zigzag mono- and fewlayer MoS2 in thermoelectric generator applications

    PubMed Central

    Arab, Abbas; Li, Qiliang

    2015-01-01

    In this work, we have studied thermoelectric properties of monolayer and fewlayer MoS2 in both armchair and zigzag orientations. Density functional theory (DFT) using non-equilibrium Green’s function (NEGF) method has been implemented to calculate the transmission spectra of mono- and fewlayer MoS2 in armchair and zigzag directions. Phonon transmission spectra are calculated based on parameterization of Stillinger-Weber potential. Thermoelectric figure of merit, ZT, is calculated using these electronic and phonon transmission spectra. In general, a thermoelectric generator is composed of thermocouples made of both n-type and p-type legs. Based on our calculations, monolayer MoS2 in armchair orientation is found to have the highest ZT value for both p-type and n-type legs compared to all other armchair and zigzag structures. We have proposed a thermoelectric generator based on monolayer MoS2 in armchair orientation. Moreover, we have studied the effect of various dopant species on thermoelectric current of our proposed generator. Further, we have compared output current of our proposed generator with those of Silicon thin films. Results indicate that thermoelectric current of MoS2 armchair monolayer is several orders of magnitude higher than that of Silicon thin films. PMID:26333948

  3. Multi-Watt Small Radioisotope Thermoelectric Generator Conceptual Design Study

    NASA Astrophysics Data System (ADS)

    Determan, William R.; Otting, William; Frye, Patrick; Abelson, Robert; Ewell, Richard; Miyake, Bob; Synder, Jeff

    2007-01-01

    A need has been identified for a small, light-weight, reliable power source using a radioisotope heat source, to power the next generation of NASA's small surface rovers and exploration probes. Unit performance, development costs, and technical risk are key criteria to be used to select the best design approach. Because safety can be a major program cost and schedule driver, RTG designs should utilize the DOE radioisotope safety program's data base to the maximum extent possible. Other aspects important to the conceptual design include: 1) a multi-mission capable design for atmospheric and vacuum environments, 2) a module size based on one GPHS Step 2 module, 3) use of flight proven thermoelectric converter technologies, 4) a long service lifetime of up to 14 years, 5) maximize unit specific power consistent with all other requirements, and 6) be ready by 2013. Another critical aspect of the design is the thermal integration of the RTG with the rover or probe's heat rejection subsystem and the descent vehicle's heat rejection subsystem. This paper describes two multi-watt RTG design concepts and their integration with a MER-class rover.

  4. Analytical thermal model validation for Cassini radioisotope thermoelectric generator

    SciTech Connect

    Lin, E.I.

    1997-12-31

    The Saturn-bound Cassini spacecraft is designed to rely, without precedent, on the waste heat from its three radioisotope thermoelectric generators (RTGs) to warm the propulsion module subsystem, and the RTG end dome temperature is a key determining factor of the amount of waste heat delivered. A previously validated SINDA thermal model of the RTG was the sole guide to understanding its complex thermal behavior, but displayed large discrepancies against some initial thermal development test data. A careful revalidation effort led to significant modifications and adjustments of the model, which result in a doubling of the radiative heat transfer from the heat source support assemblies to the end domes and bring up the end dome and flange temperature predictions to within 2 C of the pertinent test data. The increased inboard end dome temperature has a considerable impact on thermal control of the spacecraft central body. The validation process offers an example of physically-driven analytical model calibration with test data from not only an electrical simulator but also a nuclear-fueled flight unit, and has established the end dome temperatures of a flight RTG where no in-flight or ground-test data existed before.

  5. Temporal Evolution of Water Use for Thermoelectric Generation

    NASA Astrophysics Data System (ADS)

    Reedy, R. C.; Scanlon, B. R.

    2013-12-01

    The long lifespan of power plants (30 - 50 yr) results in the current power plant fleet representing a legacy of past variations in fuel availability and costs, water availability and water rights, and advances in technologies, such as combined cycle plants, which impact trends in water consumption. The objective of this study was to reconstruct past water consumption and withdrawal of thermoelectric generation based on data on controls, including fuel types, generator technologies, and cooling systems, using Texas as a case study and comparing with the US. Fuel sources in Texas varied over time, from predominantly natural gas in the 1960s and early 1970s to coal and nuclear sources following the 1973 oil embargo and more recently to large increases in natural gas generation (85% increase 1998 - 2004) in response to hydraulic fracturing and low natural gas prices. The dominant generator technology in Texas was steam turbines until the early 1990s; however, combined cycle plants markedly increased in the late 1990s (400% increase 1998 - 2004). Proliferation of cooling ponds in Texas, mostly in the 1970s and 1980s (340% increase) reflects availability of large quantities of unappropriated surface water and increases in water rights permitting during this time and lower cost and higher cooling efficiency of ponds relative to wet cooling towers. Water consumption for thermoelectricity in Texas in 2010 totaled ~0.53 km3 (0.43 million acre feet, maf), accounting for ~4% of total state water consumption. High water withdrawals (32.3 km3, 26.2 maf) mostly reflect circulation between cooling ponds and power plants. About a third of the water withdrawals is not required for cooling and reflects circulation by idling plants being used as peaking plants. Controls on water consumption include (1) generator technology/thermal efficiency and (2) cooling system resulting in statewide consumption for natural gas combined cycle generators with mostly cooling towers being 60% lower

  6. High Efficiency Thermoelectric Generators Using New Very High Performance Materials

    NASA Astrophysics Data System (ADS)

    Fleurial, Jean-Pierre; Ewell, Richard; Caillat, Thierry; Vandersande, Jan

    1994-07-01

    Extensive theoretical and experimental studies have resulted in reasonable performance improvements (from an average ZT of 0.62 up to 0.75) of the state of the art high temperature SiGe thermoelectric materials in the last 5 years. However, significantly higher material conversion efficiencies are needed to make thermoelectrics competitive and economically attractive. A new approach that looks at radically different compounds and alloys was recently started at JPL and a new family of materials with great potential has been discovered. A real breakthrough was achieved when maximum ZT values of 2.0 were obtained to date on one of these materials in the 300-400C temperature range. Initial analysis of various experimental tests have confirmed its good mechanical and physico-chemical properties. Substantial increases in conversion efficiency and specific power are predicted (60-90%) by incorporating this new material into state of the art space nuclear power systems such as Radioisotope Thermoelectric Generators (RTG).

  7. Close-packed-array (CPA) thermoelectric module development status

    NASA Astrophysics Data System (ADS)

    Brittain, Wayne M.

    The technical approach for modifying the current two-watt radioisotope thermoelectric generator (RTG) thermoelectric module to expand its applicability to more severe terrestrial applications and planetary space missions is to increase the operating temperature capability of the current design as well as reconfigure the minicouple array into a more densely packed CPA arrangement with the objective of increasing the module dynamic loading capability while minimizing size and weight. Use of the CPA technology will result in approximately a factor of five reduction in the area of the thermoelectric module cross section from the current minicouple packing density exemplified by the two-watt module.

  8. System and method to improve the power output and longetivity of a radioisotope thermoelectric generator

    SciTech Connect

    Mowery, A.L. Jr.

    1992-12-31

    By using the helium generated by the alpha emissions of a thermoelectric generator during space travel for cooling the thermal degradation of the thermoelectric generator can be slowed. Slowing degradation allows missions to be longer with little additional expense or payload.

  9. System and method to improve the power output and longetivity of a radioisotope thermoelectric generator

    DOEpatents

    Mowery, Jr., Alfred L.

    1993-01-01

    By using the helium generated by the alpha emissions of a thermoelectric generator during space travel for cooling, the thermal degradation of the thermoelectric generator can be slowed. Slowing degradation allows missions to be longer with little additional expense or payload.

  10. Preliminary design of a miniature thermoelectric generator

    NASA Astrophysics Data System (ADS)

    Bass, John C.

    1994-04-01

    The U.S. Marine Corps has need for power sources in the 500 Watt area. These sources should be highly reliable, small, lightweight, signal suppressed, and be able to use liquid fuels, preferably Diesel, as the energy source. The desire to burn Diesel stems from the Armed Services desire to use Diesel as their main fuel source. Other fuels such as gasoline create a logistic problem and therefore, is to be avoided if at all possible. There are currently no known power supplies of this type commercially available on the open market. The Diesel motor generator sets that are available have higher power outputs and typically have a rather low mean-time before failure (MTBF). Earlier contact with Army personnel indicate that the MTBF of small portable Diesel motor/generator sets were about 175 hours. Similar experience has been reported by the U.S. Coast Guard in both their Major Aids to Navigation, Major ATON, and their Weather Data Buoys.

  11. Power generation from thermoelectric system-embedded Plexiglas for green building technology

    NASA Astrophysics Data System (ADS)

    Inayat, Salman Bin; Hussain, Muhammad Mustafa

    2013-08-01

    Thermoelectric materials embedded through or inside exterior glass windows can act as a viable source of supplemental power in geographic locations where hot weather dominates. This thermoelectricity is generated because of the thermal difference between the high temperature outside and the relatively cold temperature inside. Using physical vapor deposition process, we experimentally verify this concept by embedding bismuth telluride and antimony telluride through the 5 mm Plexiglas to demonstrate 10 nW of thermopower generation with a temperature gradient of 21 °C. Albeit tiny at this point with non-optimized design and development, this concept can be extended for relatively large-scale power generation as an additional power supply for green building technology.

  12. Voltage-Current Curves to Characterize Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    McCarty, Robin; Piper, Robert

    2015-06-01

    There are many ways to experimentally characterize thermoelectric generator (TEG) performance, but most methods provide an incomplete picture. The authors propose using voltage-current ( V- I) curves generated at two different thermal conditions to provide an estimation of maximum power, optimum efficiency, ZT of the device, and thermal resistance due to ceramics and thermal interface materials on the outside of the thermoelectric material (HSR). The two thermal conditions are both steady state, electrically open in one case and electrically shorted in the other, and the heat flow into the device is adjusted to keep the hot-side and cold-side temperatures of the exterior of the module the same in both thermal conditions. The V- I curves are generated from four data points by instantaneously changing the external electrical load such that the TEG does not have time to respond thermally. After these two V- I curves are generated, the performance at any electrical condition can be predicted for the given hot-side and cold-side device temperatures. The authors present experimental data for a bismuth telluride (Bi2Te3) device as verification of this characterization method.

  13. Power Delivery from an Actual Thermoelectric Generation System

    NASA Astrophysics Data System (ADS)

    Kaibe, Hiromasa; Kajihara, Takeshi; Nagano, Kouji; Makino, Kazuya; Hachiuma, Hirokuni; Natsuume, Daisuke

    2014-06-01

    Similar to photovoltaic (PV) and fuel cells, thermoelectric generators (TEGs) supply direct-current (DC) power, essentially requiring DC/alternating current (AC) conversion for delivery as electricity into the grid network. Use of PVs is already well established through power conditioning systems (PCSs) that enable DC/AC conversion with maximum-power-point tracking, which enables commercial use by customers. From the economic, legal, and regulatory perspectives, a commercial PCS for PVs should also be available for TEGs, preferably as is or with just simple adjustment. Herein, we report use of a PV PCS with an actual TEG. The results are analyzed, and proper application for TEGs is proposed.

  14. Procurement of a fully licensed radioisotope thermoelectric generator transportation system

    SciTech Connect

    Adkins, H.E.; Bearden, T.E.

    1990-10-01

    A fully licensed transportation system for Radioisotope Thermoelectric Generators and Light-Weight Radioisotope Heater Units is currently being designed and built. The system will comply with all applicable US Department of Transportation regulations without the use of a DOE Alternative.'' The US Department of Transportation has special double containment'' requirements for plutonium. The system packaging uses a doubly contained bell jar'' concept. A refrigerated trailer is used for cooling the high-heat payloads. The same packaging is used for both high- and low-heat payloads. The system is scheduled to be available for use by mid-1992. 4 refs., 4 figs., 2 tabs.

  15. Proposed strontium radiosotope thermoelectric generator fuel encapsulation facility

    SciTech Connect

    Adkins, H.E. )

    1993-01-10

    The proposed Fuel Encapsulation Facility is a fully equipped facility for processing and encapsulating strontium Radioisotope Thermoelectric Generator (RTG) fuel from presently available Waste Encapsulation and Storage Facility (WESF) capsules. The facility location is on the second building level below ground of the Fuels and Materials Examination Facility (FMEF), Cells 142, 143, and 145. Capsules containing strontium fluoride (SrF[sub 2]) would be received from the WESF in Cell 145 and transferred to the three adjacent cells for processing and encapsulation into the final RTG fuel configuration.

  16. Radioisotope Thermoelectric Generators (RTGs) for Lunar Exploration

    NASA Astrophysics Data System (ADS)

    Woerner, D. F.

    2014-10-01

    A Multi-Mission RTG (MMRTG) is powering the Curiosity rover and was designed as a compact, rugged power source capable of landing on other bodies. NASA is considering development of an enhanced MMRTG and Advanced RTG. More info presented here.

  17. Milliwatt-Power Radioisotope Thermoelectric Generator (RTG) Based on Plutonium-238

    NASA Astrophysics Data System (ADS)

    Gusev, V. V.; Pustovalov, A. A.; Rybkin, N. N.; Anatychuk, L. I.; Demchuk, B. N.; Ludchak, I. Yu.

    2011-05-01

    Results of design and experimental studies aimed at developing a milliwatt-power radioisotope thermoelectric generator (RTG) based on plutonium-238 for space power are considered and analyzed. Milliwatt-power RTGs based on plutonium-238 are completely self-contained electric power sources offering a long proven service lifetime (>15 years) and high reliability. Such electric power sources find application both for space exploration and in terrestrial equipment, especially with the advance of microsystem technologies.

  18. Wearable and flexible thermoelectric generator with enhanced package

    NASA Astrophysics Data System (ADS)

    Francioso, L.; De Pascali, C.; Taurino, A.; Siciliano, P.; De Risi, A.

    2013-05-01

    Present work shows recent progresses in thin film-based flexible and wearable thermoelectric generator (TEG), finalized to support energy scavenging and local storage for low consumption electronics in Ambient Assisted Living (AAL) applications and buildings integration. The proposed TEG is able to recover energy from heat dispersed into the environment converting a thermal gradient to an effective electrical energy available to power ultra-low consumption devices. A low cost fabrication process based on planar thin-film technology was optimized to scale down the TEG dimensions to micrometer range. The prototype integrates 2778 thermocouples of sputtered Sb2Te3 and Bi2Te3 thin films (1 μm thick) on an area of 25 cm2. The electrical properties of thermoelectric materials were investigated by Van der Pauw measurements. Transfer Length Method (TLM) analysis was performed on three different multi-layer contact schemes in order to select the best solution to use for the definition of the contact pads realized on each section of the thermoelectric array configuration to allow electrical testing of single production areas. Kapton polyimide film was used as flexible substrate in order to add comfortable lightweight and better wearability to the device. The realized TEG is able to autonomously recover the thermal gradient useful to thermoelectric generation thanks to an appropriate package designed and optimized by a thermal analysis based on finite element method (FEM). The proposed package solution consists in coupling the module realized onto Kapton foil to a PDMS layer opportunely molded to thermally insulate TEG cold junctions and enhance the thermal gradient useful for the energy scavenging. Simulations results were compared to experimental tests performed by a thermal infrared camera, in order to evaluate the real performance of the designed package. First tests conducted on the realized TEG indicate that the prototype is able to recover about 5°C between hot and

  19. Design Considerations For A Small Scale Radioisotope Thermoelectric Generator System For European Spacecrafts

    NASA Astrophysics Data System (ADS)

    Deacon, Trevor

    2011-10-01

    Photovoltaic cells are the dominant source of primary power for the majority of current space missions particularly those in earth orbits, where adequate power can be generated using solar arrays. The use of solar arrays may not be advantageous for other missions currently being planned by Europe, for example ultra low solar flux missions to the outer planets. Radioisotope thermoelectric generators (RTGs) offer one solution to this problem. The reported developments are the result of an ESA-funded study, led by the University of Leicester with the Fraunhofer Institute and Astrium Ltd. The study investigated the design of a small-scale RTG in the 1 We to 50 We (electrical output power) range, for Mars and deep space environments, although this paper focuses mainly on the 5 We to 50 We range. This paper will review the fundamentals of thermoelectrics and cover the key design elements of a small scale multi-mission RTG system.

  20. Monolithic oxide-metal composite thermoelectric generators for energy harvesting

    NASA Astrophysics Data System (ADS)

    Funahashi, Shuichi; Nakamura, Takanori; Kageyama, Keisuke; Ieki, Hideharu

    2011-06-01

    Monolithic oxide-metal composite thermoelectric generators (TEGs) were fabricated using multilayer co-fired ceramic technology. These devices consisted of Ni0.9Mo0.1 and La0.035Sr0.965TiO3 as p- and n-type thermoelectric materials, and Y0.03Zr0.97O2 was used as an insulator, sandwiched between p- and n-type layers. To co-fire dissimilar materials, p-type layers contained 20 wt. % La0.035Sr0.965TiO3; thus, these were oxide-metal composite layers. The fabricated device had 50 pairs of p-i-n junctions of 5.9 mm × 7.0 mm × 2.6 mm. The calculated maximum value of the electric power output from the device was 450 mW/cm2 at ΔT = 360 K. Furthermore, this device generated 100 μW at ΔT = 10 K and operated a radio frequency (RF) transmitter circuit module assumed to be a sensor network system.

  1. A thermoelectric generator using porous Si thermal isolation.

    PubMed

    Hourdakis, Emmanouel; Nassiopoulou, Androula G

    2013-01-01

    In this paper we report on a thermoelectric generator (TEG) using thermal isolation provided by a thick porous Si layer locally formed on the Si wafer and thermocouples composed of p-doped polycrystalline Si/Al. The "hot" contacts of the thermocouples lie on the porous Si layer, while the "cold" contacts lie on bulk crystalline Si. A housing was also designed and fabricated in order to transfer any external temperature change on the "hot" contacts of the thermocouples, the "cold" contacts being isolated from the "hot" contacts by a thick resist layer. The fabrication of the sensing element (Si die) is fully compatible with batch Si processing. The output power of the thermoelectric generator depends on the porous Si isolation layer thickness, porosity, structure and morphology. For a mesoporous Si layer of 60% porosity and a macroscopic temperature differential of 10 K, an output power of 0.39 μW/cm2 was measured for a 50 μm thick porous Si layer. PMID:24152923

  2. Thermoelectric energy converter for generation of electricity from low-grade heat

    DOEpatents

    Jayadev, T.S.; Benson, D.K.

    1980-05-27

    A thermoelectric energy conversion device which includes a plurality of thermoelectric elements is described. A hot liquid is supplied to one side of each element and a cold liquid is supplied to the other side of each element. The thermoelectric generator may be utilized to produce power from low-grade heat sources such as ocean thermal gradients, solar ponds, and low-grade geothermal resources. (WHK)

  3. Influence of nonlinear effects on the efficiency of a thermoelectric generator

    NASA Astrophysics Data System (ADS)

    Rogolino, P.; Sellitto, A.; Cimmelli, V. A.

    2015-10-01

    We propose a nonlinear model for thermoelectric coupling which is based on the thermomass theory for heat conduction. We show that in this model, the second Kelvin relation and the classical Onsager relations are no longer satisfied simultaneously, namely, if one holds, then the other one breaks down, and viceversa. As a function of the different breaking, we evaluate the efficiency of a thermoelectric generator. The influence of the electric-charge gradient on the efficiency of thermoelectric coupling is investigated as well.

  4. A facility to remotely assemble radioisotope thermoelectric generators

    SciTech Connect

    Engstrom, J.W.; Goldmann, L.H.; Truitt, R.W.

    1992-07-01

    Radioisotope Thermoelectric Generators (RTGs) are electrical power sources that use heat from decaying radioisotopes to directly generate electrical power. The RTG assembly process is performed in an inert atmosphere inside a large glovebox, which is surrounded by radiation shielding to reduce exposure to neutron and gamma radiation from the radioisotope heat source. In the past, allowable dose rate limits have allowed direct, manual assembly methods; however, current dose rate limits require a thicker radiation shielding that makes direct, manual assembly infeasible. To minimize RTG assembly process modifications, telerobotic systems are being investigated to perform remote assembly tasks. Telerobotic systems duplicate human arm motion and incorporate force feedback sensitivity to handle objects and tools in a human-like manner. A telerobotic system with two arms and a three-dimensional (3-D) vision system can be used to perform remote RTG assembly tasks inside gloveboxes and cells using unmodified, normal hand tools.

  5. A facility to remotely assemble radioisotope thermoelectric generators

    NASA Astrophysics Data System (ADS)

    Engstrom, John W.; Goldmann, Louis H.; Truitt, Ross W.

    1993-01-01

    Radioisotope Thermoelectric Generators (RTGs) are electrical power sources that use heat from decaying radioisotopes to directly generate electrical power. The RTG assembly process is performed in an inert atmosphere inside a large glovebox, which is surrounded by radiation shielding to reduce exposure to neutron and gamma radiation from the radioisotope heat source. In the past, allowable dose rate limits have allowed direct, manual assembly methods; however, current dose rate limits require a thicker radiation shielding that makes direct, manual assembly infeasible. To minimize RTG assembly process modifications, telerobotic systems are being investigated to perform remote assembly tasks. Telerobotic systems duplicate human arm motion and incorporate force feedback sensitivity to handle objects and tools in a human-like manner. A telerobotic system with two arms and a three-dimensional (3-D) vision system can be used to perform remote RTG assembly tasks inside gloveboxes and cells using unmodified, normal hand tools.

  6. Progress towards an Optimization Methodology for Combustion-Driven Portable Thermoelectric Power Generation Systems

    SciTech Connect

    Krishnan, Shankar; Karri, Naveen K.; Gogna, Pawan K.; Chase, Jordan R.; Fleurial, Jean-Pierre; Hendricks, Terry J.

    2012-03-13

    Enormous military and commercial interests exist in developing quiet, lightweight, and compact thermoelectric (TE) power generation systems. This paper investigates design integration and analysis of an advanced TE power generation system implementing JP-8 fueled combustion and thermal recuperation. Design and development of a portable TE power system using a JP-8 combustor as a high temperature heat source and optimal process flows depend on efficient heat generation, transfer, and recovery within the system are explored. Design optimization of the system required considering the combustion system efficiency and TE conversion efficiency simultaneously. The combustor performance and TE sub-system performance were coupled directly through exhaust temperatures, fuel and air mass flow rates, heat exchanger performance, subsequent hot-side temperatures, and cold-side cooling techniques and temperatures. Systematic investigation of this system relied on accurate thermodynamic modeling of complex, high-temperature combustion processes concomitantly with detailed thermoelectric converter thermal/mechanical modeling. To this end, this work reports on design integration of systemlevel process flow simulations using commercial software CHEMCADTM with in-house thermoelectric converter and module optimization, and heat exchanger analyses using COMSOLTM software. High-performance, high-temperature TE materials and segmented TE element designs are incorporated in coupled design analyses to achieve predicted TE subsystem level conversion efficiencies exceeding 10%. These TE advances are integrated with a high performance microtechnology combustion reactor based on recent advances at the Pacific Northwest National Laboratory (PNNL). Predictions from this coupled simulation established a basis for optimal selection of fuel and air flow rates, thermoelectric module design and operating conditions, and microtechnology heat-exchanger design criteria. This paper will discuss this

  7. Optimized working conditions for a thermoelectric generator as a topping cycle for gas turbines

    NASA Astrophysics Data System (ADS)

    Brady Knowles, C.; Lee, Hohyun

    2012-10-01

    This paper presents a model for a theoretical maximum efficiency of a thermoelectric generator integrated with a Brayton-cycle engine. The thermoelectric cycle is presented in two configurations as a topping cycle and a preheating topping cycle. For the topping cycle configuration, the thermoelectric generator receives heat from a high-temperature heat source and produces electrical work before rejecting heat to a Brayton cycle. For the preheating topping cycle, the rejected heat from the thermoelectric generator partially heats the compressed working fluid of the Brayton cycle before a secondary heater delivers heat to the working fluid directly from the heat source. The thermoelectric topping cycle efficiency increases as the temperature difference between the hot- and cold-side increases; however, this limits the heat transfer possible to the Brayton cycle, which in turn reduces power generation from the Brayton cycle. This model identifies the optimum operating parameters of the thermoelectric and Brayton cycles to obtain the maximum thermal efficiency of the combined cycle. In both configurations, efficiency gains are larger at low-temperature Brayton cycles. Although a thermoelectric generator (TEG) topping cycle enhances efficiency for a low temperature turbine, efficiency cannot exceed a high temperature gas turbine. Using a TEG topping cycle is limited to cases when space or price for a high temperature turbine cannot be justified. A design to achieve the preheating thermoelectric topping cycle is also presented.

  8. Heat-Pipe-Associated Localized Thermoelectric Power Generation System

    NASA Astrophysics Data System (ADS)

    Kim, Pan-Jo; Rhi, Seok-Ho; Lee, Kye-Bock; Hwang, Hyun-Chang; Lee, Ji-Su; Jang, Ju-Chan; Lee, Wook-Hyun; Lee, Ki-Woo

    2014-06-01

    The present study focused on how to improve the maximum power output of a thermoelectric generator (TEG) system and move heat to any suitable space using a TEG associated with a loop thermosyphon (loop-type heat pipe). An experimental study was carried out to investigate the power output, the temperature difference of the thermoelectric module (TEM), and the heat transfer performance associated with the characteristic of the researched heat pipe. Currently, internal combustion engines lose more than 35% of their fuel energy as recyclable heat in the exhaust gas, but it is not easy to recycle waste heat using TEGs because of the limited space in vehicles. There are various advantages to use of TEGs over other power sources, such as the absence of moving parts, a long lifetime, and a compact system configuration. The present study presents a novel TEG concept to transfer heat from the heat source to the sink. This technology can transfer waste heat to any location. This simple and novel design for a TEG can be applied to future hybrid cars. The present TEG system with a heat pipe can transfer heat and generate power of around 1.8 V with T TEM = 58°C. The heat transfer performance of a loop-type heat pipe with various working fluids was investigated, with water at high heat flux (90 W) and 0.05% TiO2 nanofluid at low heat flux (30 W to 70 W) showing the best performance in terms of power generation. The heat pipe can transfer the heat to any location where the TEM is installed.

  9. Thermoelectric generators as self-oscillating heat engines

    NASA Astrophysics Data System (ADS)

    Alicki, Robert

    2016-02-01

    In a previous paper [1] a model of a solar cell was proposed in which the non-periodic source of energy—photon flux—drives the collective periodic motion of electrons in a form of plasma oscillation. Subsequently, plasma oscillations are rectified by the p-n junction diode into dc (work). This approach makes a solar cell similar to standard macroscopic heat motors or turbines which always contain two heat baths, the working medium and the periodically moving piston or rotor. Here, a very similar model is proposed in order to describe the operation principles of thermoelectric generators based either on bimetallic or semiconductor p-n junctions. Again plasma oscillation corresponds to a piston and sunlight is replaced by a hot bath. The mathematical formalism is based on the Markovian master equations which can be derived in a rigorous way from the underlying Hamiltonian models and are consistent with the laws of thermodynamics.

  10. On the Placement of Thermoelectric Generators in Automobiles

    NASA Astrophysics Data System (ADS)

    Korzhuev, M. A.; Katin, I. V.

    2010-09-01

    The placement of thermoelectric generators (TEGs) in vehicles is analyzed, taking into account the interaction of the TEG with the internal combustion engine (ICE). Alternative locations of the TEG directly in the ICE, on the exhaust pipe, and on the cooling system are considered. In all three cases there is a conflict between the two thermal machines, which reduces the total efficiency of the thermodynamic (ICE + TEG) system. It is shown that the cause of the conflict is the low efficiency of the TEG ( η TEG < 0.05) compared with that of the ICE ( η TEG < 0.4); this conflict increases with the net power W e and decreases with increasing η TEG. For this reason, attainable values of W e, as well as waste heat recovery in cars by the TEG, are significantly limited. Also, some problems of finding materials for automotive TEGs and ways to suppress the parasitic Thomson effect in TEG legs are discussed.

  11. Radioisotope thermoelectric generator cooling in the Shuttle bay

    NASA Technical Reports Server (NTRS)

    Stimpson, L. D.; Levine, D. I.

    1979-01-01

    The paper describes a Shuttle-integrated radioisotope thermoelectric generator (RTG) that consists primarily of a pump package and plumbing connected directly to the Shuttle payload heat exchanger. The RTG utilizes on-board water evaporative cooling capability, which is normally used for ascent, entry, and for supplementing the radiators. Attention is given to the RTG cooling concepts which include: (1) an active thermal cooling system (ATCS), where two Freon-21 loops operate simultaneously to transport heat from the Orbiter subsystem and payloads through liquid-to-liquid heat exchangers and pin-fin coldplates to four heat sinks, and (2) an atmosphere revitalization system (ARS) which provides for thermal, pressure, and contaminate control of the crew cabin and its equipment. The use of a payload heat exchanger to reduce weight, cost and complexity associated with an independent cooling system was investigated in detail.

  12. Oligoyne Molecular Junctions for Efficient Room Temperature Thermoelectric Power Generation.

    PubMed

    Sadeghi, Hatef; Sangtarash, Sara; Lambert, Colin J

    2015-11-11

    Understanding phonon transport at a molecular scale is fundamental to the development of high-performance thermoelectric materials for the conversion of waste heat into electricity. We have studied phonon and electron transport in alkane and oligoyne chains of various lengths and find that, due to the more rigid nature of the latter, the phonon thermal conductances of oligoynes are counterintuitively lower than that of the corresponding alkanes. The thermal conductance of oligoynes decreases monotonically with increasing length, whereas the thermal conductance of alkanes initially increases with length and then decreases. This difference in behavior arises from phonon filtering by the gold electrodes and disappears when higher-Debye-frequency electrodes are used. Consequently a molecule that better transmits higher-frequency phonon modes, combined with a low-Debye-frequency electrode that filters high-energy phonons is a viable strategy for suppressing phonon transmission through the molecular junctions. The low thermal conductance of oligoynes, combined with their higher thermopower and higher electrical conductance lead to a maximum thermoelectric figure of merit of ZT = 1.4, which is several orders of magnitude higher than that of alkanes. PMID:26458053

  13. Thermoelectric Generators for Automotive Waste Heat Recovery Systems Part I: Numerical Modeling and Baseline Model Analysis

    NASA Astrophysics Data System (ADS)

    Kumar, Sumeet; Heister, Stephen D.; Xu, Xianfan; Salvador, James R.; Meisner, Gregory P.

    2013-04-01

    A numerical model has been developed to simulate coupled thermal and electrical energy transfer processes in a thermoelectric generator (TEG) designed for automotive waste heat recovery systems. This model is capable of computing the overall heat transferred, the electrical power output, and the associated pressure drop for given inlet conditions of the exhaust gas and the available TEG volume. Multiple-filled skutterudites and conventional bismuth telluride are considered for thermoelectric modules (TEMs) for conversion of waste heat from exhaust into usable electrical power. Heat transfer between the hot exhaust gas and the hot side of the TEMs is enhanced with the use of a plate-fin heat exchanger integrated within the TEG and using liquid coolant on the cold side. The TEG is discretized along the exhaust flow direction using a finite-volume method. Each control volume is modeled as a thermal resistance network which consists of integrated submodels including a heat exchanger and a thermoelectric device. The pressure drop along the TEG is calculated using standard pressure loss correlations and viscous drag models. The model is validated to preserve global energy balances and is applied to analyze a prototype TEG with data provided by General Motors. Detailed results are provided for local and global heat transfer and electric power generation. In the companion paper, the model is then applied to consider various TEG topologies using skutterudite and bismuth telluride TEMs.

  14. Si Thermoelectric Power Generator with an Unconventional Structure

    NASA Astrophysics Data System (ADS)

    Sakamoto, Tatsuya; Iida, Tsutomu; Ohno, Yota; Ishikawa, Masashi; Kogo, Yasuo; Hirayama, Naomi; Arai, Koya; Nakamura, Takashi; Nishio, Keishi; Takanashi, Yoshifumi

    2014-06-01

    We examine the mechanical stability of an unconventional Mg2Si thermoelectric generator (TEG) structure. In this structure, the angle θ between the thermoelectric (TE) chips and the heat sink is less than 90°. We examined the tolerance to an external force of various Mg2Si TEG structures using a finite-element method (FEM) with the ANSYS code. The output power of the TEGs was also measured. First, for the FEM analysis, the mechanical properties of sintered Mg2Si TE chips, such as the bending strength and Young's modulus, were measured. Then, two-dimensional (2D) TEG models with various values of θ (90°, 75°, 60°, 45°, 30°, 15°, and 0°) were constructed in ANSYS. The x and y axes were defined as being in the horizontal and vertical directions of the substrate, respectively. In the analysis, the maximum tensile stress in the chip when a constant load was applied to the TEG model in the x direction was determined. Based on the analytical results, an appropriate structure was selected and a module fabricated. For the TEG fabrication, eight TE chips, each with dimensions of 3 mm × 3 mm × 10 mm and consisting of Sb-doped n-Mg2Si prepared by a plasma-activated sintering process, were assembled such that two chips were connected in parallel, and four pairs of these were connected in series on a footprint of 46 mm × 12 mm. The measured power generation characteristics and temperature distribution with temperature differences between 873 K and 373 K are discussed.

  15. High efficiency thermoelectric power generation using Zintl-type materials

    NASA Technical Reports Server (NTRS)

    Snyder, G. Jeffrey (Inventor); Gascoin, Franck (Inventor); Brown, Shawna (Inventor); Kauzlarich, Susan (Inventor)

    2010-01-01

    The invention disclosed herein relates to thermoelectrically-active p-type Zintl phase materials as well as devices utilizing such compounds. Such thermoelectric materials and devices may be used to convert thermal energy into electrical energy, or use electrical energy to produce heat or refrigeration. Embodiments of the invention relate to p-type thermoelectric materials related to the compound Yb.sub.14MnSb.sub.11.

  16. Development of advanced thermoelectric materials, phase A

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Work performed on the chemical system characterized by chrome sulfide, chrome selenide, lanthanum selenide, and lanthanum sulfide is described. Most materials within the chemical systems possess the requisites for attractive thermoelectric materials. The preparation of the alloys is discussed. Graphs show the Seebeck coefficient, electrical resistivity, and thermal conductivity of various materials within the chemical systems. The results of selected doping are included.

  17. Fabrication and Characterization of CMOS-MEMS Thermoelectric Micro Generators

    PubMed Central

    Kao, Pin-Hsu; Shih, Po-Jen; Dai, Ching-Liang; Liu, Mao-Chen

    2010-01-01

    This work presents a thermoelectric micro generator fabricated by the commercial 0.35 μm complementary metal oxide semiconductor (CMOS) process and the post-CMOS process. The micro generator is composed of 24 thermocouples in series. Each thermocouple is constructed by p-type and n-type polysilicon strips. The output power of the generator depends on the temperature difference between the hot and cold parts in the thermocouples. In order to prevent heat-receiving in the cold part in the thermocouples, the cold part is covered with a silicon dioxide layer with low thermal conductivity to insulate the heat source. The hot part of the thermocouples is suspended and connected to an aluminum plate, to increases the heat-receiving area in the hot part. The generator requires a post-CMOS process to release the suspended structures. The post-CMOS process uses an anisotropic dry etching to remove the oxide sacrificial layer and an isotropic dry etching to etch the silicon substrate. Experimental results show that the micro generator has an output voltage of 67 μV at the temperature difference of 1 K. PMID:22205869

  18. Fabrication and characterization of CMOS-MEMS thermoelectric micro generators.

    PubMed

    Kao, Pin-Hsu; Shih, Po-Jen; Dai, Ching-Liang; Liu, Mao-Chen

    2010-01-01

    This work presents a thermoelectric micro generator fabricated by the commercial 0.35 μm complementary metal oxide semiconductor (CMOS) process and the post-CMOS process. The micro generator is composed of 24 thermocouples in series. Each thermocouple is constructed by p-type and n-type polysilicon strips. The output power of the generator depends on the temperature difference between the hot and cold parts in the thermocouples. In order to prevent heat-receiving in the cold part in the thermocouples, the cold part is covered with a silicon dioxide layer with low thermal conductivity to insulate the heat source. The hot part of the thermocouples is suspended and connected to an aluminum plate, to increases the heat-receiving area in the hot part. The generator requires a post-CMOS process to release the suspended structures. The post-CMOS process uses an anisotropic dry etching to remove the oxide sacrificial layer and an isotropic dry etching to etch the silicon substrate. Experimental results show that the micro generator has an output voltage of 67 μV at the temperature difference of 1 K. PMID:22205869

  19. An oxide-based thermoelectric generator: Transversal thermoelectric strip-device

    NASA Astrophysics Data System (ADS)

    Teichert, S.; Bochmann, A.; Reimann, T.; Schulz, T.; Dreßler, C.; Töpfer, J.

    2015-07-01

    A special design of an oxide-based transversal thermoelectric device utilizing thermoelectric oxides in combination with a ceramic multilayer technology is proposed. Metal strips within the ceramic matrix replace the tilted stack of alternating layers used in artificial anisotropic transversal thermoelectric devices. Numerical three-dimensional simulations of both device types reveal better thermoelectric performance data for the device with metal stripes. A monolithic transversal strip-device based on the material combination La1.97Sr0.03CuO4/Ag6Pd1 was prepared and electrically characterized. A maximum power output of 4.0 mW was determined at ΔT = 225 K for the monolithic device. The observed results are in remarkable agreement with three-dimensional numerical simulations utilizing the transport parameters of the two materials and the geometry data of the device.

  20. Enhanced efficiency of solar-driven thermoelectric generator with femtosecond laser-textured metals.

    PubMed

    Hwang, Taek Yong; Vorobyev, A Y; Guo, Chunlei

    2011-07-01

    Through femtosecond laser irradiation, we produce in this work a unique type of surface nanostructure on Al that have enhanced absorption at UV and visible but a relatively small emissivity in infrared. By integrating this laser-treated Al to a solar-driven thermoelectric generator, we show that the thermoelectric generator integrated with the femtosecond laser-treated Al foil generates a significantly higher power than the ones without. Our study shows that our technique can dramatically enhance the efficiency of solar-driven thermoelectric devices that may lead to a leap forward in solar energy harnessing. PMID:21747551

  1. Nonequilibrium Thermoelectrics: Low-Cost, High-Performance Materials for Cooling and Power Generation

    SciTech Connect

    Li, Q.

    2011-05-18

    Thermoelectric materials can be made into coolers (TECs) that use electricity to develop a temperature difference, cooling something, or generators (TEGs) that convert heat directly to electricity. One application of TEGs is to place them in a waste heat stream to recuperate some of the power being lost and putting it to use more profitably. To be effective thermoelectrics, however, materials must have both high electrical conductivity and low thermal conductivity, a combination rarely found in nature. Materials selection and processing has led to the development of several systems with a figure of merit, ZT, of nearly unity. By using non-equilibrium techniques, we have fabricated higher efficiency thermoelectric materials. The process involves creating an amorphous material through melt spinning and then sintering it with either spark plasma or a hot press for as little as two minutes. This results in a 100% dense material with an extremely fine grain structure. The grain boundaries appear to retard phonons resulting in a reduced thermal conductivity while the electrons move through the material relatively unchecked. The techniques used are low-cost and scaleable to support industrial manufacturing.

  2. Thermoelectric Generators for the Integration into Automotive Exhaust Systems for Passenger Cars and Commercial Vehicles

    NASA Astrophysics Data System (ADS)

    Frobenius, Fabian; Gaiser, Gerd; Rusche, Ulrich; Weller, Bernd

    2016-03-01

    A special thermoelectric generator system design and the setup of a thermoelectric generator for the integration into the exhaust line of combustion engine-driven vehicles are described. A prototype setup for passenger cars and the effects on the measured power output are shown. Measurement results using this setup show the potential and the limitations of a setup based on thermoelectric modules commercially available today. In a second step, a short outline of the detailed mathematical modeling of the thermoelectric generator and simulation studies based on this model are presented. By this means, it can be shown by which measures an improvement of the system power output can be achieved—even if today's modules are used. Furthermore, simulation studies show how the exhaust gas conditions of diesel- and Otto-engines significantly affect the requirements on thermoelectric materials as well as the potential and the design of the thermoelectric generator. In a further step, the design and the setup of a thermoelectric generator for an application in a commercial vehicle are presented. This thermoelectric generator is designed to be integrated into the exhaust aftertreatment box of the vehicle. Experimental results with this setup are performed and presented. The results show that thermoelectric generators can become an interesting technology for exhaust waste heat recovery due to the fact that they comprise non-moving parts. However, the efficiency of the modules commercially available today is still far from what is required. Hence, modules made of new materials known from laboratory samples are urgently required. With regard to future CO2 regulations, a large market opportunity for modules with a high efficiency can be expected.

  3. Search and Development of High Performance Thermoelectric Materials: A Controlled Approach

    NASA Technical Reports Server (NTRS)

    Fleurial, J. -P.

    1995-01-01

    The paper discusses some of the lessons learned in research and development of high performance thermoelectric materials. Discussion is on optimizing existing thermoelectric materials and considerations for development of new materials.

  4. Engineering Scoping Study of Thermoelectric Generator Systems for Industrial Waste Heat Recovery

    SciTech Connect

    Hendricks, Terry; Choate, William T.

    2006-11-01

    This report evaluates thermoelectric generator (TEG) systems with the intent to: 1) examine industrial processes in order to identify and quantify industrial waste heat sources that could potentially use TEGs; 2) describe the operating environment that a TEG would encounter in selected industrial processes and quantify the anticipated TEG system performance; 3) identify cost, design and/or engineering performance requirements that will be needed for TEGs to operate in the selected industrial processes; and 4) identify the research, development and deployment needed to overcome the limitations that discourage the development and use of TEGs for recovery of industrial waste heat.

  5. Study of a thermoelectric system equipped with a maximum power point tracker for stand-alone electric generation.

    NASA Astrophysics Data System (ADS)

    Favarel, C.; Champier, D.; Bédécarrats, J. P.; Kousksou, T.; Strub, F.

    2012-06-01

    According to the International Energy Agency, 1.4 billion people are without electricity in the poorest countries and 2.5 billion people rely on biomass to meet their energy needs for cooking in developing countries. The use of cooking stoves equipped with small thermoelectric generator to provide electricity for basic needs (LED, cell phone and radio charging device) is probably a solution for houses far from the power grid. The cost of connecting every house with a landline is a lot higher than dropping thermoelectric generator in each house. Thermoelectric generators have very low efficiency but for isolated houses, they might become really competitive. Our laboratory works in collaboration with plane`te-bois (a non governmental organization) which has developed energy-efficient multifunction (cooking and hot water) stoves based on traditional stoves designs. A prototype of a thermoelectric generator (Bismuth Telluride) has been designed to convert a small part of the energy heating the sanitary water into electricity. This generator can produce up to 10 watts on an adapted load. Storing this energy in a battery is necessary as the cooking stove only works a few hours each day. As the working point of the stove varies a lot during the use it is also necessary to regulate the electrical power. An electric DC DC converter has been developed with a maximum power point tracker (MPPT) in order to have a good efficiency of the electronic part of the thermoelectric generator. The theoretical efficiency of the MMPT converter is discussed. First results obtained with a hot gas generator simulating the exhaust of the combustion chamber of a cooking stove are presented in the paper.

  6. A high-output-voltage micro-thermoelectric generator having high-aspect-ratio structure

    NASA Astrophysics Data System (ADS)

    Kouma, N.; Nishino, T.; Tsuboi, O.

    2013-11-01

    A high-output-voltage micro-thermoelectric generator (µTEG) has been developed by fabricating thermocouples having a high aspect ratio (HAR) with a high integration density. They have been made by a novel and simple fabrication method, in which thermoelectric nanopowders are filled in a photosensitive glass mold by using aerosol deposition. It is followed by hot isostatic pressing to improve the thermoelectric property. This method has the possibility of increasing the aspect ratio of thermocouples drastically while increasing their toughness. We have fabricated thermocouples with an aspect ratio of 3.5 and a high integration density of 620 TCs cm-2. Their Seebeck coefficient and electrical resistivity are 290 µV K-1 and 1.5 mΩ cm, respectively, which make them as good as the thermocouples fabricated by hot pressing. By using the method, we have fabricated a µTEG chip having an area of 25 mm2 in which 56 thermocouples are arranged in an area of 9 mm2. The µTEG reaches a thermal resistance of 17.1 K W-1, output voltage efficiency of 0.16 V cm-2 K-1 and output power efficiency of 9.3 µW cm-2 K-2. These HAR thermocouples have an advantage for energy harvesting from a human body because they can result in a high temperature difference because of their high thermal resistance.

  7. Exploring packaging strategies of nano-embedded thermoelectric generators

    SciTech Connect

    Singha, Aniket; Muralidharan, Bhaskaran; Mahanti, Subhendra D.

    2015-10-15

    Embedding nanostructures within a bulk matrix is an important practical approach towards the electronic engineering of high performance thermoelectric systems. For power generation applications, it ideally combines the efficiency benefit offered by low dimensional systems along with the high power output advantage offered by bulk systems. In this work, we uncover a few crucial details about how to embed nanowires and nanoflakes in a bulk matrix so that an overall advantage over pure bulk may be achieved. First and foremost, we point out that a performance degradation with respect to bulk is inevitable as the nanostructure transitions to a multi moded one. It is then shown that a nano embedded system of suitable cross-section offers a power density advantage over a wide range of efficiencies at higher packing fractions, and this range gradually narrows down to the high efficiency regime, as the packing fraction is reduced. Finally, we introduce a metric - the advantage factor, to elucidate quantitatively, the enhancement in the power density offered via nano-embedding at a given efficiency. In the end, we explore the maximum effective width of nano-embedding which serves as a reference in designing generators in the efficiency range of interest.

  8. Exploring packaging strategies of nano-embedded thermoelectric generators

    NASA Astrophysics Data System (ADS)

    Singha, Aniket; Mahanti, Subhendra D.; Muralidharan, Bhaskaran

    2015-10-01

    Embedding nanostructures within a bulk matrix is an important practical approach towards the electronic engineering of high performance thermoelectric systems. For power generation applications, it ideally combines the efficiency benefit offered by low dimensional systems along with the high power output advantage offered by bulk systems. In this work, we uncover a few crucial details about how to embed nanowires and nanoflakes in a bulk matrix so that an overall advantage over pure bulk may be achieved. First and foremost, we point out that a performance degradation with respect to bulk is inevitable as the nanostructure transitions to a multi moded one. It is then shown that a nano embedded system of suitable cross-section offers a power density advantage over a wide range of efficiencies at higher packing fractions, and this range gradually narrows down to the high efficiency regime, as the packing fraction is reduced. Finally, we introduce a metric - the advantage factor, to elucidate quantitatively, the enhancement in the power density offered via nano-embedding at a given efficiency. In the end, we explore the maximum effective width of nano-embedding which serves as a reference in designing generators in the efficiency range of interest.

  9. Long term behavior of silicon germanium thermoelectric generators

    NASA Technical Reports Server (NTRS)

    Shields, V.

    1981-01-01

    Results of tests of the long term performance of SiGe radioisotope thermoelectric generators (RTG) are presented. Three modules were monitored for 17,000-32,300 hr at hot junction temperatures of 1,085, 1,055, and 1,000 C; coating the unicouples with a 12,000 A thick layer of Si3N4 protected the modules from Si sublimation. Output degraded less than 0.3-0.4%/1,000 hr over the testing period. Life tests on a multihundredwatt (MHW) SiGe generator with 312 couples at a hot shoe temperature of 1,040 C dealt with power of 150 W at 30 V, with 0.5%/1,000 hr performance degradation. Si deposition on the insulation was found to enhance electrical conductance until a saturation point was reached. Disassembly of a test module after 16,750 hr revealed a Mo build-up, SiN4 coating deterioration, and Ti diffustion from the hot shoe to cooler regions of the junction. The presence of an Al2O3 insulator was recognized as preventing coating loss. Performance records from the Voyager and Les-8 satellites' RTG's are compared and show similar, 0.25%/1,000 hr degradation rates; RTG storage is judged to be feasible and the tests lead to projections of a 600,000 hr lifetime for a SiGe RTG.

  10. Wearable thermoelectric generator for harvesting human body heat energy

    NASA Astrophysics Data System (ADS)

    Kim, Min-Ki; Kim, Myoung-Soo; Lee, Seok; Kim, Chulki; Kim, Yong-Jun

    2014-10-01

    This paper presents the realization of a wearable thermoelectric generator (TEG) in fabric for use in clothing. A TEG was fabricated by dispenser printing of Bi0.5Sb1.5Te3 and Bi2Se0.3Te2.7 in a polymer-based fabric. The prototype consisted of 12 thermocouples connected by conductive thread over an area of 6 × 25 mm2. The device generated a power of 224 nW for a temperature difference of 15 K. When the TEG was used on the human body, the measured output power was 224 nW in an ambient temperature of 5 °C. The power of the TEG was affected by the movement of the wearer. A higher voltage was maintained while walking than in a stationary state. In addition, the device did not deform after it was bent and stretched several times. The prospect of using the TEG in clothing applications was confirmed under realistic conditions.

  11. Thermoelectric Alloys and Devices for Radioisotope Space Power Systems: State of the Art and Current Developments

    SciTech Connect

    Barnett, W.; Dick, P.; Beaudry, B.; Gorsuch, P.; Skrabek, E.

    1989-01-01

    Lead telluride and silicon germanium type alloys have served over the past several decades as the preferred thermoelectric conversion materials for U. S. radioisotope thermoelectric generator (RTG) power systems for planetary deep space exploration missions. The Pioneer missions to Jupiter and Jupiter/Saturn and the Viking Mars Lander missions employed TAGS-2N (lead and germanium telluride derivatives) power conversion devices. Since 1976, silicon germanium (SiGe) alloys, incorporated into the unicouple device, have evolved as the thermoelectric materials of choice for U. S. RTG powered space missions. These include the U. S. Air Force Lincoln Experimental Satellites 8 & 9 for communications, in 1976, followed in 1977 by the National Aeronautics and Space Administration Voyager 1 and 2 planetary missions. In 1989, advanced SiGe RTGs were used to power the Galileo exploration of Jupiter and, in 1990, will be used to power the Ulysses investigation of the Sun. In addition, SiGe technology has been chosen to provide RTG power for the 1995 Comet Rendezvous and Asteroid Flyby mission and the 1996 Cassini Saturn orbiter mission. Summaries of the flight performance data for these systems are presented.; Current U. S. Department of Energy thermoelectric development activities include (1) the development of conversion devices based on hi-density, close packed couple arrays and (2) the development of improved performance silicon germanium type thermoelectric materials. The silicon germanium type "multicouple", being developed in conjunction with the Modular RTG program, is discussed in a companion paper. A lead telluride type close-packed module, discussed herein, offers the promise of withstanding high velocity impacts and, thus, is a candidate for a Mars Penetrator application.; Recent projects sponsored by the U. S. Department of Energy, including the Improved Thermoelectric Materials and Modular Radioisotope Thermoelectric Generator programs, have shown that improvements

  12. Transitioning to Zero Freshwater Withdrawal for Thermoelectric Generation

    NASA Astrophysics Data System (ADS)

    Macknick, J.; Tidwell, V. C.; Zemlick, K. M.; Sanchez, J.; Woldeyesus, T.

    2013-12-01

    The electricity sector is the largest withdrawer of freshwater in the United States. The primary demand for water from the electricity sector is for cooling thermoelectric power plants. Droughts and potential changes in water resources resulting from climate change pose important risks to thermoelectric power production in the United States. Power plants can minimize risk in a variety of ways. One method of reducing risk is to move away from dependency on freshwater resources. Here a scoping level analysis is performed to identify the technical tradeoffs and initial cost estimates for retrofitting all existing steam-powered generation to achieve zero freshwater withdrawal. Specifically, the conversion of existing freshwater-cooled plants to dry cooling or a wet cooling system utilizing non-potable water is considered. The least cost alternative is determined for each of the 1,178 freshwater using power plants in the United States. The use of non-potable water resources, such as municipal wastewater and shallow brackish groundwater, is considered based on the availability and proximity of those resources to the power plant, as well as the costs to transport and treat those resources to an acceptable level. The projected increase in levelized cost of electricity due to power plant retrofits ranges roughly from 0.20 to 20/MWh with a median value of 3.53/MWh. With a wholesale price of electricity running about 35/MWh, many retrofits could be accomplished at levels that would add less than 10% to current power plant generation expenses. Such retrofits could alleviate power plant vulnerabilities to thermal discharge limits in times of drought (particularly in the East) and would save 3.2 Mm3/d of freshwater consumption in watersheds with limited water availability (principally in the West). The estimated impact of retrofits on wastewater and brackish water supply is minimal requiring only a fraction of the available resource. Total parasitic energy requirements to

  13. Work plan for the fabrication of the radioisotope thermoelectric generator transportation system package mounting

    SciTech Connect

    Satoh, J.A.

    1994-11-09

    The Radioisotope Thermoelectric Generator (RTG) has available a dedicated system for the transportation of RTG payloads. The RTG Transportation System (System 100) is comprised of four systems; the Package (System 120), the Semi-trailer (System 140), the Gas Management (System 160), and the Facility Transport (System 180). This document provides guidelines on the fabrication, technical requirements, and quality assurance of the Package Mounting (Subsystem 145), part of System 140. The description follows the Development Control Requirements of WHC-CM-6-1, EP 2.4, Rev. 3.

  14. High-Performance Thermoelectric Semiconductors

    NASA Technical Reports Server (NTRS)

    Fleurial, Jean-Pierre; Caillat, Thierry; Borshchevsky, Alexander

    1994-01-01

    Figures of merit almost double current state-of-art thermoelectric materials. IrSb3 is semiconductor found to exhibit exceptional thermoelectric properties. CoSb3 and RhSb3 have same skutterudite crystallographic structure as IrSb3, and exhibit exceptional transport properties expected to contribute to high thermoelectric performance. These three compounds form solid solutions. Combination of properties offers potential for development of new high-performance thermoelectric materials for more efficient thermoelectric power generators, coolers, and detectors.

  15. A Power And Thermal System with Thermoelectric Generators At 930 C For Solar Probe Inside 0.1 AU

    NASA Technical Reports Server (NTRS)

    Choi, Michael K.; Powers, Edward I. (Technical Monitor)

    2001-01-01

    The Power System for Solar Probe is required to provide an electrical power of 100 W to 200 W over a wide range of radial distances from the Sun. The distance varies from 5.2 AU (i.e., Jupiter gravity assist orbit) and 4 solar radii. The solar intensity varies by nearly 5 orders of magnitude. Radioactive Thermoelectric Generator (RTG) is one way to meet the power requirement. However, the use of an RTG presents a politically expensive risk for the mission. An alternative is a totally non-nuclear and intrinsically conservative method, which uses mostly developed technologies. This paper presents an innovative concept, which uses thermoelectric generators with a high temperature cooling system to meet the power requirement inside 0. 1 AU. In this concept, Silicon Germanium (SiGe)/Gallium Phosphorus (GaP) thermoelectric generators use the infrared radiation from the spacecraft primary heat shield as an energy source, and a liquid sodium high temperature cooling system to maintain the SiGe/GaP thermoelectric generators at 1200 K. It allows a routine access by interplanetary probes to the innermost regions of the heliosphere, which is prudent to the scientific community.

  16. Cost-efficiency trade-off and the design of thermoelectric power generators.

    PubMed

    Yazawa, Kazuaki; Shakouri, Ali

    2011-09-01

    The energy conversion efficiency of today's thermoelectric generators is significantly lower than that of conventional mechanical engines. Almost all of the existing research is focused on materials to improve the conversion efficiency. Here we propose a general framework to study the cost-efficiency trade-off for thermoelectric power generation. A key factor is the optimization of thermoelectric modules together with their heat source and heat sinks. Full electrical and thermal co-optimization yield a simple analytical expression for optimum design. Based on this model, power output per unit mass can be maximized. We show that the fractional area coverage of thermoelectric elements in a module could play a significant role in reducing the cost of power generation systems. PMID:21793542

  17. Thermal vacuum life test facility for radioisotope thermoelectric generators

    SciTech Connect

    Deaton, R.L.; Goebel, C.J.; Amos, W.R.

    1990-01-01

    In the late 1970's, the Department of Energy (DOE) assigned Monsanto Research Corporation, Mound Facility, now operated by EG G Mound Applied Technologies, the responsibility for assembling and testing General Purpose Heat Source (GPHS) radioisotope thermoelectric generators (RTGs). Assembled and tested were five RTGs, which included four flight units and one non-flight qualification unit. Figure 1 shows the RTG, which was designed by General Electric AstroSpace Division (GE/ASD) to produce 285 W of electrical power. A detailed description of the processes for RTG assembly and testing is presented by Amos and Goebel (1989). The RTG performance data are described by Bennett, et al. (1986). The flight units will provide electrical power for the National Aeronautics and Space Administration's (NASA) Galileo mission to Jupiter (two RTGs) and the joint NASA/European Space Agency (ESA) Ulysses mission to study the polar regions of the sun (one RTG). The remaining flight unit will serve as the spare for both missions, and a non-flight qualification unit was assembled and tested to ensure that performance criteria were adequately met. 4 refs., 3 figs.

  18. Thermal vacuum life test facility for radioisotope thermoelectric generators

    NASA Astrophysics Data System (ADS)

    Deaton, R. L.; Goebel, C. J.; Amos, W. R.

    In the late 1970's, the Department of Energy (DOE) assigned Monsanto Research Corporation, Mound Facility, now operated by EG and G Mound Applied Technologies, the responsibility for assembling and testing General Purpose Heat Source (GPHS) radioisotope thermoelectric generators (RTGs). Assembled and tested were five RTGs, which included four flight units and one non-flight qualification unit. Figure 1 shows the RTG, which was designed by General Electric AstroSpace Division (GE/ASD) to produce 285 W of electrical power. A detailed description of the processes for RTG assembly and testing is presented by Amos and Goebel (1989). The RTG performance data are described by Bennett, et al., (1986). The flight units will provide electrical power for the National Aeronautics and Space Administration's (NASA) Galileo mission to Jupiter (two RTGs) and the joint NASA/European Space Agency (ESA) Ulysses mission to study the polar regions of the sun (one RTG). The remaining flight unit will serve as the spare for both missions, and a non-flight qualification unit was assembled and tested to ensure that performance criteria were adequately met.

  19. Design of a polymer thermoelectric generator using radial architecture

    NASA Astrophysics Data System (ADS)

    Menon, Akanksha K.; Yee, Shannon K.

    2016-02-01

    Thermoelectric generators (TEGs) are solid-state heat engines consisting of p-type and n-type semiconductors that convert heat into electricity via the Seebeck effect. Conducting polymers are a viable alternative with intrinsic advantages over their inorganic counterparts, since they are abundant, flexible as thick-films, and have reduced manufacturing costs due to solution processing. Furthermore, polymers have an inherently low thermal conductivity, thus affording them the option of forgoing some heat exchanger costs. Current examples of polymer TE devices have been limited to traditional flat-plate geometries with power densities on the μW/cm2 scale, where their potential is not fully realized. Herein, we report a novel radial device architecture and model the improved performance of polymer-based TEG based on this architecture. Our radial architecture accommodates a fluid as the heat source and can operate under natural convection alone due to heat spreading. Analytical heat transfer and electrical models are presented that optimize the device for maximum power density, and for the first time we obtain the geometry matching condition that maximizes the efficiency. We predict high power densities of ˜1 mW/cm2 using state-of-the-art polymer TEs subjected to a temperature difference of 100 K, which is nearly 1000× higher than polymer flat-plate architectures reported in literature.

  20. Electrical performance analysis and economic evaluation of combined biomass cook stove thermoelectric (BITE) generator.

    PubMed

    Lertsatitthanakorn, C

    2007-05-01

    The use of biomass cook stoves is widespread in the domestic sector of developing countries, but the stoves are not efficient. To advance the versatility of the cook stove, we investigated the feasibility of adding a commercial thermoelectric (TE) module made of bismuth-telluride based materials to the stove's side wall, thereby creating a thermoelectric generator system that utilizes a proportion of the stove's waste heat. The system, a biomass cook stove thermoelectric generator (BITE), consists of a commercial TE module (Taihuaxing model TEP1-1264-3.4), a metal sheet wall which acts as one side of the stove's structure and serves as the hot side of the TE module, and a rectangular fin heat sink at the cold side of the TE module. An experimental set-up was built to evaluate the conversion efficiency at various temperature ranges. The experimental set-up revealed that the electrical power output and the conversion efficiency depended on the temperature difference between the cold and hot sides of the TE module. At a temperature difference of approximately 150 degrees C, the unit achieved a power output of 2.4W. The conversion efficiency of 3.2% was enough to drive a low power incandescent light bulb or a small portable radio. A theoretical model approximated the power output at low temperature ranges. An economic analysis indicated that the payback period tends to be very short when compared with the cost of the same power supplied by batteries. Therefore, the generator design formulated here could be used in the domestic sector. The system is not intended to compete with primary power sources but serves adequately as an emergency or backup source of power. PMID:16904888

  1. Truck co-generation system based on combustion heated thermoelectric conversion

    SciTech Connect

    Meleta, Ye.A.; Yarygin, V.I.; Klepikov, V.V.; Wolff, L.R.

    1997-12-31

    Among the micro-co-generation systems using direct conversion of combustion heat into electricity (thermionic, thermoelectric converters) and fuel cells with an electric power of up to several kW, only the thermoelectric co-generation systems have a demonstrated life-time of up to 10 years. This is one of the most important factors making these systems a more likely commercialization candidate. The report deals with a conceptual design of a combustion heated thermoelectric cogeneration system to be applied in vehicles (truck, trailer, yacht, etc.). The authors named these systems the Thermoelectric Transport Co-generation Systems (TTCS). The report is concerned with one example of these systems--the Thermoelectric Truck Co-generation System (TT-kCS) designed to support the lives of both the driver and the car, when operating in the northern regions. In particular, the TT-kCS should provide the start-up of the cold engine of a truck at an ambient temperature of down to 50 C below zero and create comfortable conditions for a driver during the long-term halts and in emergency situations. The estimates made for a standard truck with an engine of 210 HP employed in Russia showed that the TT-kCS should generate {approximately}600 W of electrical power and {approximately}18 kW of heat. The report deals with two options for the thermoelectric converter design: one of them using the planar geometry of thermoelectric batteries, and the other one using a radial-cylindrical thermoelectric battery configuration. The economic feasibility of the TT-kCS application is based on a considerable reduction in fuel consumption of the TT-kCS equipped truck as compared to that of a conventional truck when the engine is idling. Another advantage is the prolongation of the engine`s service life.

  2. Residential Solar Combined Heat and Power Generation using Solar Thermoelectric Generation

    NASA Astrophysics Data System (ADS)

    Ohara, B.; Wagner, M.; Kunkle, C.; Watson, P.; Williams, R.; Donohoe, R.; Ugarte, K.; Wilmoth, R.; Chong, M. Zachary; Lee, H.

    2015-06-01

    Recent reports on improved efficiencies of solar thermoelectric generation (STEG) systems have generated interest in STEGs as a competitive power generation system. In this paper, the design of a combined cooling and power utilizing concentrated solar power is discussed. Solar radiation is concentrated into a receiver connected to thermoelectric modules, which are used as a topping cycle to generate power and high grade heat necessary to run an absorption chiller. Modeling of the overall system is discussed with experimental data to validate modeling results. A numerical modeling approach is presented which considers temperature variation of the source and sink temperatures and is used to maximize combined efficiency. A system is built with a demonstrated combined efficiency of 32% in actual working conditions with power generation of 3.1 W. Modeling results fell within 3% of the experimental results verifying the approach. An optimization study is performed on the mirror concentration ration and number of modules for thermal load matching and is shown to improve power generation to 26.8 W.

  3. High-performance flat-panel solar thermoelectric generators with high thermal concentration.

    PubMed

    Kraemer, Daniel; Poudel, Bed; Feng, Hsien-Ping; Caylor, J Christopher; Yu, Bo; Yan, Xiao; Ma, Yi; Wang, Xiaowei; Wang, Dezhi; Muto, Andrew; McEnaney, Kenneth; Chiesa, Matteo; Ren, Zhifeng; Chen, Gang

    2011-07-01

    The conversion of sunlight into electricity has been dominated by photovoltaic and solar thermal power generation. Photovoltaic cells are deployed widely, mostly as flat panels, whereas solar thermal electricity generation relying on optical concentrators and mechanical heat engines is only seen in large-scale power plants. Here we demonstrate a promising flat-panel solar thermal to electric power conversion technology based on the Seebeck effect and high thermal concentration, thus enabling wider applications. The developed solar thermoelectric generators (STEGs) achieved a peak efficiency of 4.6% under AM1.5G (1 kW m(-2)) conditions. The efficiency is 7-8 times higher than the previously reported best value for a flat-panel STEG, and is enabled by the use of high-performance nanostructured thermoelectric materials and spectrally-selective solar absorbers in an innovative design that exploits high thermal concentration in an evacuated environment. Our work opens up a promising new approach which has the potential to achieve cost-effective conversion of solar energy into electricity. PMID:21532584

  4. Thermoelectric generators incorporating phase-change materials for waste heat recovery from engine exhaust

    SciTech Connect

    Meisner, Gregory P; Yang, Jihui

    2014-02-11

    Thermoelectric devices, intended for placement in the exhaust of a hydrocarbon fuelled combustion device and particularly suited for use in the exhaust gas stream of an internal combustion engine propelling a vehicle, are described. Exhaust gas passing through the device is in thermal communication with one side of a thermoelectric module while the other side of the thermoelectric module is in thermal communication with a lower temperature environment. The heat extracted from the exhaust gasses is converted to electrical energy by the thermoelectric module. The performance of the generator is enhanced by thermally coupling the hot and cold junctions of the thermoelectric modules to phase-change materials which transform at a temperature compatible with the preferred operating temperatures of the thermoelectric modules. In a second embodiment, a plurality of thermoelectric modules, each with a preferred operating temperature and each with a uniquely-matched phase-change material may be used to compensate for the progressive lowering of the exhaust gas temperature as it traverses the length of the exhaust pipe.

  5. Micro/Nano Fabricated Solid-State Thermoelectric Generator Devices for Integrated High Voltage Power Sources

    NASA Astrophysics Data System (ADS)

    Fleurial, J.-P.; Ryan, M. A.; Snyder, G. J.; Huang, C.-K.; Whitacre, J. F.; Patel, J.; Lim, J.; Borshchevsky, A.

    2002-01-01

    Deep space missions have a strong need for compact, high power density, reliable and long life electrical power generation and storage under extreme temperature conditions. Except for electrochemical batteries and solar cells, there are currently no available miniaturized power sources. Conventional power generators devices become inefficient in extreme environments (such as encountered in Mars, Venus or outer planet missions) and rechargeable energy storage devices can only be operated in a narrow temperature range thereby limiting mission duration. The planned development of much smaller spacecrafts incorporating a variety of micro/nanodevices and miniature vehicles will require novel, reliable power technologies. It is also expected that such micro power sources could have a wide range of terrestrial applications, in particular when the limited lifetime and environmental limitations of batteries are key factors. Advanced solid-state thermoelectric combined with radioisotope or waste heat sources and low profile energy storage devices are ideally suited for these applications. The Jet Propulsion Laboratory has been actively pursuing the development of thermoelectric micro/nanodevices that can be fabricated using a combination of electrochemical deposition and integrated circuit processing techniques. Some of the technical challenges associated with these micro/nanodevice concepts, their expected level of performance and experimental fabrication and testing results to date are presented and discussed.

  6. Evaluation of Thermoelectric Generators by I-V Curves

    NASA Astrophysics Data System (ADS)

    Min, Gao; Singh, Tanuj; Garcia-Canadas, Jorge; Ellor, Robert

    2016-03-01

    A recent theoretical study proposes a new way to evaluate thermoelectric devices by measuring two I-V curves—one obtained under a constant temperature difference and the other obtained for a constant thermal input. We report an experimental demonstration of the feasibility of this novel technique. A measurement system was designed and constructed, which enables both types of I-V curves to be obtained automatically. The effective ZT values of a thermoelectric module were determined using this system and compared with those measured by an impedance spectroscopy technique. The results confirm the validity of the proposed technique. In addition, the capability of measuring ZT under a large temperature difference was also investigated. The results show that the ZTs obtained for a large temperature difference are significantly smaller than those for a small temperature difference, providing insights into the design and operation of thermoelectric modules in realistic applications.

  7. Performance testing of thermoelectric generators including Voyager and LES 8/9 flight results

    NASA Technical Reports Server (NTRS)

    Garvey, L.; Stapfer, G.

    1979-01-01

    Several thermoelectric generators ranging in output power from 0.5 to 155 W have been completed or are undergoing testing at JPL. These generators represent a wide range of technologies, using Bi2Te3, PbTe and SiGe thermoelectric materials. Several of these generators are of a developmental type, such as HPG S/N2, and others are representative of Transit and Multi-Hundred Watt (MHW) Technology. Representative flight performance data of LES 8/9 and Voyager RTG's are presented and compared with the DEGRA computer program based on the data observed from tests of SiGe couples, modules and MHW generators.

  8. Fabrication of Miniature Thermoelectric Generators Using Bulk Materials

    NASA Astrophysics Data System (ADS)

    Joo, Sung-Jae; Ryu, Byungki; Min, Bok-Ki; Lee, Ji-Eun; Kim, Bong-Seo; Park, Su-Dong; Lee, Hee-Woong

    2016-07-01

    Miniature thermoelectric modules (TEMs) are required for micro power generation as well as local cooling, and they should have small size and high performance. However, conventional bulk TEMs generally have in-plane dimensions of a few centimeters, and empty space between the legs for electrical isolation makes efficient miniaturization difficult. In this study, a miniature TEM with footprint of about 0.35 cm2 and leg height of 0.97 mm was fabricated by reducing the dimensions of the legs and attaching them together to form a closely packed assembly, without using microelectromechanical processes. First, Bi0.4Sb1.6Te3 (BST) and Bi2Te2.7Se0.3 (BTS) ingots were made by ball milling and spark plasma sintering, and the ingots were cut into thin plates. These BST and BTS plates were then attached alternately using polyimide tapes, and the attached plates were sliced vertically to produce thin sheets. This process was repeated once again to make chessboard-like assemblies having 20 p- n pairs in an area of 0.35 cm2, and electrical contacts were formed by Ni sputtering and Ag paste coating. Finally, thermally conductive silicone pads (~500 μm) were attached on both sides of the assembly using electrically insulating interface thermal tapes (˜180 μm). The maximum output power ( P max) from the miniature module was about 28 μW and 2.0 mW for temperature difference (Δ T) of 5.6°C and 50.5°C, respectively. Reducing the contact resistance was considered to be the key to increase the output power.

  9. Fabrication of Miniature Thermoelectric Generators Using Bulk Materials

    NASA Astrophysics Data System (ADS)

    Joo, Sung-Jae; Ryu, Byungki; Min, Bok-Ki; Lee, Ji-Eun; Kim, Bong-Seo; Park, Su-Dong; Lee, Hee-Woong

    2016-05-01

    Miniature thermoelectric modules (TEMs) are required for micro power generation as well as local cooling, and they should have small size and high performance. However, conventional bulk TEMs generally have in-plane dimensions of a few centimeters, and empty space between the legs for electrical isolation makes efficient miniaturization difficult. In this study, a miniature TEM with footprint of about 0.35 cm2 and leg height of 0.97 mm was fabricated by reducing the dimensions of the legs and attaching them together to form a closely packed assembly, without using microelectromechanical processes. First, Bi0.4Sb1.6Te3 (BST) and Bi2Te2.7Se0.3 (BTS) ingots were made by ball milling and spark plasma sintering, and the ingots were cut into thin plates. These BST and BTS plates were then attached alternately using polyimide tapes, and the attached plates were sliced vertically to produce thin sheets. This process was repeated once again to make chessboard-like assemblies having 20 p-n pairs in an area of 0.35 cm2, and electrical contacts were formed by Ni sputtering and Ag paste coating. Finally, thermally conductive silicone pads (~500 μm) were attached on both sides of the assembly using electrically insulating interface thermal tapes (˜180 μm). The maximum output power (P max) from the miniature module was about 28 μW and 2.0 mW for temperature difference (ΔT) of 5.6°C and 50.5°C, respectively. Reducing the contact resistance was considered to be the key to increase the output power.

  10. Micro/nanofabricated solid-state thermoelectric generator devices for integrated high voltage power sources

    NASA Technical Reports Server (NTRS)

    Fleurial, J. P.; Snyder, G. J.; Patel, J.; Huang, C. K.; Ryan, M. A.; Averback, R.; Chen, G.; Hill, C.

    2002-01-01

    The Jet Propulsion Laboratory has been actively pursuing the development of thermoelectric micro/nanodevices that can be fabricated using a combination of electrochemical deposition and integrated circuit processing techniques.

  11. Skutterudite Thermoelectric Generator for Electrical Power Generation from Automotive Waste Heat

    NASA Astrophysics Data System (ADS)

    Meisner, Gregory

    2012-02-01

    Filled skutterudites are state-of-the- art thermoelectric (TE) materials for electrical power generation from waste heat. They have suitable intrinsic transport properties as measured by the thermoelectric figure of merit ZT = S^2σT/κ (S = Seebeck coefficient, σ = electrical conductivity, T = temperature, and κ = thermal conductivity) and good mechanical strength for operation at vehicle exhaust gas temperatures of >550 C. We have demonstrated TE electrical power generation on a production test vehicle equipped with a fully functional prototype TE generator (TEG). It was assembled with TE modules fabricated from filled skutterudites synthesized at GM. Our results and analysis show that improvement in total power generated can be achieved by enhanced thermal and electrical interfaces and contacts. A substantial T decrease along the exhaust gas flow results in a large variation of voltage, current, and power output for each TE module depending on its position in the module array. Total TEG output power depends directly on the position-dependent T profile via the temperature dependence of both ZT and Carnot efficiency. Total TEG power output also depends on how the modules are connected in parallel or series combinations because mismatch in output voltage and/or internal resistance among the modules degrades the performance of the entire array. Uniform T profiles and consistent TE module internal resistances improve overall TEG performance.

  12. Maximum Power Point Tracking with Dichotomy and Gradient Method for Automobile Exhaust Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    Fang, W.; Quan, S. H.; Xie, C. J.; Tang, X. F.; Wang, L. L.; Huang, L.

    2016-03-01

    In this study, a direct-current/direct-current (DC/DC) converter with maximum power point tracking (MPPT) is developed to down-convert the high voltage DC output from a thermoelectric generator to the lower voltage required to charge batteries. To improve the tracking accuracy and speed of the converter, a novel MPPT control scheme characterized by an aggregated dichotomy and gradient (ADG) method is proposed. In the first stage, the dichotomy algorithm is used as a fast search method to find the approximate region of the maximum power point. The gradient method is then applied for rapid and accurate tracking of the maximum power point. To validate the proposed MPPT method, a test bench composed of an automobile exhaust thermoelectric generator was constructed for harvesting the automotive exhaust heat energy. Steady-state and transient tracking experiments under five different load conditions were carried out using a DC/DC converter with the proposed ADG and with three traditional methods. The experimental results show that the ADG method can track the maximum power within 140 ms with a 1.1% error rate when the engine operates at 3300 rpm@71 NM, which is superior to the performance of the single dichotomy method, the single gradient method and the perturbation and observation method from the viewpoint of improved tracking accuracy and speed.

  13. Unileg Thermoelectric Generator Design for Oxide Thermoelectrics and Generalization of the Unileg Design Using an Idealized Metal

    NASA Astrophysics Data System (ADS)

    Wijesekara, Waruna; Rosendahl, Lasse; Brown, David R.; Snyder, G. Jeffrey

    2015-06-01

    The unileg thermoelectric generator (U-TEG) is an increasingly popular concept in the design of thermoelectric generators (TEGs). In this study, an oxide U-TEG design for high-temperature applications is introduced. For the unicouple TEG design, Ca3Co4O9 and Al-doped ZnO are used as the p- and n-leg thermoelectric materials, respectively. For the U-TEG design, constantan and Ca3Co4O9 are employed as conductor and semiconductor, respectively. The reduced current approach (RCA) technique is used to design the unicouple TEG and U-TEG in order to obtain the optimal area ratio. When both the unicouple TEG and U-TEG were subjected to a heat flux of 20 W/cm2, the volumetric power density was 0.18 W/cm3 and 0.44 W/cm3, respectively. Thermal shorting between the hot and cold sides of the generator through the highly thermally conducting conductor, which is one of the major drawbacks of the U-TEG, is overcome by using the optimal area ratio for conductor and semiconductor given by the RCA. The results are further confirmed by finite-element analysis using COMSOL Multiphysics software. Furthermore, the U-TEG design is generalized by using an idealized metal with zero Seebeck coefficient. Even though the idealized metal has no impact on the power output of the U-TEG and all the power in the system is generated by the semiconductor, the U-TEG design succeeded in producing a higher volumetric power density than the unicouple TEG design.

  14. Analysis of an Increase in the Efficiency of a Spark Ignition Engine Through the Application of an Automotive Thermoelectric Generator

    NASA Astrophysics Data System (ADS)

    Merkisz, Jerzy; Fuc, Pawel; Lijewski, Piotr; Ziolkowski, Andrzej; Galant, Marta; Siedlecki, Maciej

    2016-05-01

    We have analyzed the increase of the overall efficiency of a spark ignition engine through energy recovery following the application of an automotive thermoelectric generator (ATEG) of our own design. The design of the generator was developed following emission investigations during vehicle driving under city traffic conditions. The measurement points were defined by actual operation conditions (engine speed and load), subsequently reproduced on an engine dynamometer. Both the vehicle used in the on-road tests and the engine dynamometer were fit with the same, downsized spark ignition engine (with high effective power-to-displacement ratio). The thermodynamic parameters of the exhaust gases (temperature and exhaust gas mass flow) were measured on the engine testbed, along with the fuel consumption and electric current generated by the thermoelectric modules. On this basis, the power of the ATEG and its impact on overall engine efficiency were determined.

  15. Analysis of an Increase in the Efficiency of a Spark Ignition Engine Through the Application of an Automotive Thermoelectric Generator

    NASA Astrophysics Data System (ADS)

    Merkisz, Jerzy; Fuc, Pawel; Lijewski, Piotr; Ziolkowski, Andrzej; Galant, Marta; Siedlecki, Maciej

    2016-08-01

    We have analyzed the increase of the overall efficiency of a spark ignition engine through energy recovery following the application of an automotive thermoelectric generator (ATEG) of our own design. The design of the generator was developed following emission investigations during vehicle driving under city traffic conditions. The measurement points were defined by actual operation conditions (engine speed and load), subsequently reproduced on an engine dynamometer. Both the vehicle used in the on-road tests and the engine dynamometer were fit with the same, downsized spark ignition engine (with high effective power-to-displacement ratio). The thermodynamic parameters of the exhaust gases (temperature and exhaust gas mass flow) were measured on the engine testbed, along with the fuel consumption and electric current generated by the thermoelectric modules. On this basis, the power of the ATEG and its impact on overall engine efficiency were determined.

  16. Thermoelectric generator placed on the human body: system modeling and energy conversion improvements

    NASA Astrophysics Data System (ADS)

    Lossec, M.; Multon, B.; Ben Ahmed, H.; Goupil, C.

    2010-10-01

    This paper focuses on the production of electricity using a thermoelectric generator placed on the human body connected to a dc-dc converter. The small difference in temperature between the hot heat source (e.g. the human body, Tb = 37 °C) and the cold heat source (e.g. ambient air, Ta = 22 °C), associated with a poor quality thermal coupling (mainly with the cold source), leads to a very low temperature gradient at the thermoelectric generator terminals and hence low productivity. Under these use conditions, the present article proposes an analysis of various ways to improve productivity given a surface capture system. Furthermore, we demonstrated, in this particular context, that maximizing the recovered electric power proves to be a different problem from that of maximizing efficiency, e.g. the figure of merit Z. We therefore define a new factor ZE, depending on the physical characteristics of thermoelectric materials, that maximizes electric power in the particular case where the thermal coupling is poor. Finally, this study highlights the benefit of sub-optimization of the power extracted from the thermoelectric generator to further improve efficiency of the overall system. We show that, given the conversion efficiency of the dc-dc converter, the maximum power point of the overall system is no more reached when the output voltage of the thermoelectric generator is equal to half of its electromotive force.

  17. Special Applications RTG Technology Program: Thermoelectric module development summary report

    SciTech Connect

    Brittain, W.M.

    1988-09-01

    The primary objective of the Special Applications thermoelectric module development program is to design, develop and demonstrate the performance of a module which provides a significant thermoelectric conversion efficiency improvement over available technology for low power, relatively high voltage RTGS intended for terrestrial applications. ``Low power`` can be construed as an RTG power output of 10 watts or less, and ``high voltage`` can be considered as a load voltage of 5 volts or greater. In particular, the effort is to improve the system efficiency characteristic of the state-of-the-art bismuth telluride-based RTG system (e.g., Five-Watt RTG and Half-Watt RTG), typically 3 to 4%, to the range of 6% or better. This increase in efficiency will also permit reductions in the weight and size of RTGs in the low power range.

  18. Close-packed-array (CPA) thermoelectric module development status

    SciTech Connect

    Brittain, W.M. )

    1991-01-05

    Prior effort on the U.S. Department of Energy-sponsored Special Applications Radioisotope Thermoelectric Generator (RTG) Technology Program and Two-Watt RTG Program has focused on terrestrial applications where the RTG will be exposed to relatively low temperature thermal environments (subsea). Thus, effort has been oriented towards design optimization at cold junction temperatures in the 10 to 93 {degree}C (50 to 200 {degree}F) range. However, for other more severe design environments (such as space applications where a high heat rejection radiator temperature in the 177 to 204 {degree}C (350 to 400 {degree}F) range is required to minimize RTG size and weight, and high g shock/vibration capability is necessary) a modified thermoelectric module design is dictated. In order to minimize the RTG system size and weight, and to increase the mechanical strength of the thermoelectric module to withstand increased dynamic loads, a close-packed-array (CPA) module configuration is desirable. The monolithic nature of such a module generally results in greater shear and compression load capability than free-standing individual couples. A CPA module is especially attractive for terrestrial and space applications where severe structural loads will be imposed such as airborne deployment or planetary landers and penetrators.

  19. From Modules to a Generator: An Integrated Heat Exchanger Concept for Car Applications of a Thermoelectric Generator

    NASA Astrophysics Data System (ADS)

    Bosch, Henry

    2016-03-01

    A heat exchanger concept for a thermoelectric generator with integrated planar modules for passenger car applications is introduced. The module housings, made of deep drawn stainless steel sheet metal, are brazed onto the exhaust gas channel to achieve an optimal heat transfer on the hot side of the modules. The cooling side consists of winding fluid channels, which are mounted directly onto the cold side of the modules. Only a thin foil separates the cooling media from the modules for an almost direct heat contact on the cooling side. Thermoelectric generators with up to 20 modules made of PbTe and Bi2Te3, respectively, are manufactured and tested on a hot gas generator to investigate electrical power output and performance of the thermoelectric generator. The proof of concept of the light weight heat exchanger design made of sheet metal with integrated modules is positively accomplished.

  20. Close-packed-array (CPA) thermoelectric module development status

    NASA Astrophysics Data System (ADS)

    Brittain, Wayne M.

    1991-01-01

    Prior effort on the U.S. Department of Energy-sponsored Special Applications Radioisotope Thermoelectric Generator (RTG) Technology Program and Two-Watt RTG Program has focused on terrestrial applications where the RTG will be exposed to relatively low temperature thermal environments (subsea). Thus, effort has been oriented towards design optimization at cold junction temperatures in the 10 to 93 °C (50 to 200 °F) range. However, for other more severe design environments (such as space applications where a high heat rejection radiator temperature in the 177 to 204 °C (350 to 400 °F) range is required to minimize RTG size and weight, and high g shock/vibration capability is necessary) a modified thermoelectric module design is dictated. In order to minimize the RTG system size and weight, and to increase the mechanical strength of the thermoelectric module to withstand increased dynamic loads, a close-packed-array (CPA) module configuration is desirable. The monolithic nature of such a module generally results in greater shear and compression load capability than free-standing individual couples. A CPA module is especially attractive for terrestrial and space applications where severe structural loads will be imposed such as airborne deployment or planetary landers and penetrators. An additional benefit of the CPA module is the potential for obtaining higher output voltage and increased circuit redundancy. The CPA module construction will permit fabrication and installation of smaller cross section thermoelectric minicouples due to the enhanced structural configuration. This is an important factor for small size, low power, high voltage terrestrial and space RTSs as well as modularity considerations in higher power space RTGs where circuit redundancy as well as high voltage are desirable.

  1. Power-Generation Performance and Durability of a Skutterudite Thermoelectric Generator

    NASA Astrophysics Data System (ADS)

    Ochi, T.; Nie, G.; Suzuki, S.; Kikuchi, M.; Ito, S.; Guo, J. Q.

    2014-06-01

    By using a p-type (La, Ba, Ga, Ti)1(Fe, Co)4Sb12 skutterudite with a dimensionless figure of merit, ZT, = 0.75 at 500°C and an n-type (Yb, Ca, Al, Ga, In)0.7(Co, Fe)4Sb12 skutterudite with ZT = 1.0 at 500°C, we fabricated a thermoelectric power-generation module capable of working at high temperatures (up to 600°C). When its hot and cold sides were at 600°C and 30°C, respectively, the power output of a 50 mm × 50 mm × 7.6 mm skutterudite module was 34 W and its thermoelectric conversion efficiency was 8%. In a durability test with the module's hot and cold sides continuously maintained at 600°C and 80°C, respectively, for 8000 h, power generation first decreased by approximately 6% in the initial 300 h then remained constant.

  2. Development of Thick-Film Thermoelectric Microcoolers Using Electrochemical Deposition

    NASA Technical Reports Server (NTRS)

    Fleurial, J.-P.; Borshchevsky, A.; Ryan, M. A.; Phillips, W. M.; Snyder, J. G.; Caillat, T.; Kolawa, E. A.; Herman, J. A.; Mueller, P.; Nicolet, M.

    2000-01-01

    Advanced thermoelectric microdevices integrated into thermal management packages and low power, electrical source systems are of interest for a variety of space and terrestrial applications. By shrinking the size of the thermoelements, or legs, of these devices, it becomes possible to handle much higher heat fluxes, as well as operate at much lower currents and higher voltages that are more compatible with electronic components. The miniaturization of state-of-the-art thermoelectric module technology based on Bi2Te3 alloys is limited due to mechanical and manufacturing constraints for both leg dimensions (100-200 gm thick minimum) and the number of legs (100-200 legs maximum). We are investigating the development of novel microdevices combining high thermal conductivity substrate materials such as diamond, thin film metallization and patterning technology, and electrochemical deposition of thick thermoelectric films. It is anticipated that thermoelectric microcoolers with thousands of thermocouples and capable of pumping more than 200 W/sq cm over a 30 to 60 K temperature difference can be fabricated. In this paper, we report on our progress in developing an electrochemical deposition process for obtaining 10-50 microns thick films of Bi2Te3 and its solid solutions. Results presented here indicate that good quality n-type Bi2Te3, n-type Bi2Te(2.95)Se(0.05) and p-type Bi(0.5)Sb(1.5)Te3 thick films can be deposited by this technique. Some details about the fabrication of the miniature thermoelements are also described.

  3. Flexible and lightweight thermoelectric generators composed of carbon nanotube-polystyrene composites printed on film substrate

    NASA Astrophysics Data System (ADS)

    Suemori, Kouji; Hoshino, Satoshi; Kamata, Toshihide

    2013-10-01

    A flexible thermoelectric generator (TEG) was fabricated on a polyethylene naphthalate film substrate using a printing process. The thermoelectric material used in this study, a composite material consisting of carbon nanotubes (CNTs) and polystyrene, contained approximately 35 vol. % of voids. Because of the reduction in the density of the CNT-polystyrene composite caused by the voids, the TEG was remarkably lightweight (weight per unit area: ≈15.1 mg/cm2). The TEG generated approximately 55 mW/m2 of power at a temperature difference of 70 °C.

  4. A Digital Coreless Maximum Power Point Tracking Circuit for Thermoelectric Generators

    NASA Astrophysics Data System (ADS)

    Kim, Shiho; Cho, Sungkyu; Kim, Namjae; Baatar, Nyambayar; Kwon, Jangwoo

    2011-05-01

    This paper describes a maximum power point tracking (MPPT) circuit for thermoelectric generators (TEG) without a digital controller unit. The proposed method uses an analog tracking circuit that samples the half point of the open-circuit voltage without a digital signal processor (DSP) or microcontroller unit for calculating the peak power point using iterative methods. The simulation results revealed that the MPPT circuit, which employs a boost-cascaded-with-buck converter, handled rapid variation of temperature and abrupt changes of load current; this method enables stable operation with high power transfer efficiency. The proposed MPPT technique is a useful analog MPPT solution for thermoelectric generators.

  5. Thermoelectricity Generation and Electron-Magnon Scattering in a Natural Chalcopyrite Mineral from a Deep-Sea Hydrothermal Vent.

    PubMed

    Ang, Ran; Khan, Atta Ullah; Tsujii, Naohito; Takai, Ken; Nakamura, Ryuhei; Mori, Takao

    2015-10-26

    Current high-performance thermoelectric materials require elaborate doping and synthesis procedures, particularly in regard to the artificial structure, and the underlying thermoelectric mechanisms are still poorly understood. Here, we report that a natural chalcopyrite mineral, Cu1+x Fe1-x S2 , obtained from a deep-sea hydrothermal vent can directly generate thermoelectricity. The resistivity displayed an excellent semiconducting character, and a large thermoelectric power and high power factor were found in the low x region. Notably, electron-magnon scattering and a large effective mass was detected in this region, thus suggesting that the strong coupling of doped carriers and antiferromagnetic spins resulted in the natural enhancement of thermoelectric properties during mineralization reactions. The present findings demonstrate the feasibility of thermoelectric energy generation and electron/hole carrier modulation with natural materials that are abundant in the Earth's crust. PMID:26332260

  6. Exhaust gas bypass valve control for thermoelectric generator

    SciTech Connect

    Reynolds, Michael G; Yang, Jihui; Meisner, Greogry P.; Stabler, Francis R.; De Bock, Hendrik Pieter Jacobus; Anderson, Todd Alan

    2012-09-04

    A method of controlling engine exhaust flow through at least one of an exhaust bypass and a thermoelectric device via a bypass valve is provided. The method includes: determining a mass flow of exhaust exiting an engine; determining a desired exhaust pressure based on the mass flow of exhaust; comparing the desired exhaust pressure to a determined exhaust pressure; and determining a bypass valve control value based on the comparing, wherein the bypass valve control value is used to control the bypass valve.

  7. Structurally complex Zintl compounds for high temperature thermoelectric power generation

    NASA Astrophysics Data System (ADS)

    Zevalkink, Alexandra; Pomrehn, Gregory; Gibbs, Zachary; Snyder, Jeffrey

    2014-03-01

    Zintl phases, characterized by covalently-bonded substructures surrounded by highly electropositive cations, exhibit many of the characteristics desired for thermoelectric applications. Recently, we demonstrated promising thermoelectric performance (zT values between 0.4 and 0.9) in a class of Zintl antimonides that share a common structural motif: anionic moieties resembling infinite chains of linked tetrahedra. These compounds (A5M2 Sb6 and A3 M Sb3 compounds where A = Ca or Sr and M = Al, Ga and In) crystallize as four distinct, but closely related chain-forming structure types. Their large unit cells lead to exceptionally low lattice thermal conductivity due to the containment of heat in low velocity optical phonon modes. Here, we show that chemical substitutions on the A and M sites can be used to control the electronic and thermal transport properties and optimize the thermoelectric figure of merit. Doping with alio-valent elements allows for rational control of the carrier concentration, while isoelectronic substitutions can be used to fine-tune the intrinsic properties. A combination of Density Functional calculations and classical transport models was used to explain the experimentally observed transport properties of these compounds.

  8. Model of Heat Exchangers for Waste Heat Recovery from Diesel Engine Exhaust for Thermoelectric Power Generation

    NASA Astrophysics Data System (ADS)

    Baker, Chad; Vuppuluri, Prem; Shi, Li; Hall, Matthew

    2012-06-01

    The performance and operating characteristics of a hypothetical thermoelectric generator system designed to extract waste heat from the exhaust of a medium-duty turbocharged diesel engine were modeled. The finite-difference model consisted of two integrated submodels: a heat exchanger model and a thermoelectric device model. The heat exchanger model specified a rectangular cross-sectional geometry with liquid coolant on the cold side, and accounted for the difference between the heat transfer rate from the exhaust and that to the coolant. With the spatial variation of the thermoelectric properties accounted for, the thermoelectric device model calculated the hot-side and cold-side heat flux for the temperature boundary conditions given for the thermoelectric elements, iterating until temperature and heat flux boundary conditions satisfied the convection conditions for both exhaust and coolant, and heat transfer in the thermoelectric device. A downhill simplex method was used to optimize the parameters that affected the electrical power output, including the thermoelectric leg height, thermoelectric n-type to p-type leg area ratio, thermoelectric leg area to void area ratio, load electrical resistance, exhaust duct height, coolant duct height, fin spacing in the exhaust duct, location in the engine exhaust system, and number of flow paths within the constrained package volume. The calculation results showed that the configuration with 32 straight fins was optimal across the 30-cm-wide duct for the case of a single duct with total height of 5.5 cm. In addition, three counterflow parallel ducts or flow paths were found to be an optimum number for the given size constraint of 5.5 cm total height, and parallel ducts with counterflow were a better configuration than serpentine flow. Based on the reported thermoelectric properties of MnSi1.75 and Mg2Si0.5Sn0.5, the maximum net electrical power achieved for the three parallel flow paths in a counterflow arrangement was 1

  9. Certification testing of the Los Alamos National Laboratory Heat Source/Radioisotopic Thermoelectric Generator shipping container

    SciTech Connect

    Bronowski, D.R.; Madsen, M.M.

    1991-09-01

    The Heat Source/Radioisotopic Thermoelectric Generator shipping counter is a Type B packaging currently under development by Los Alamos National Laboratory. Type B packaging for transporting radioactive material is required to maintain containment and shielding after being exposed to normal and hypothetical accident environments defined in Title 10 of the Code of Federal Regulations Part 71. A combination of testing and analysis is used to verify the adequacy of this packaging design. This report documents the testing portion of the design verification. Six tests were conducted on a prototype package: a water spray test, a 4-foot normal conditions drop test, a 30-foot drop test, a 40-inch puncture test, a 30-minute thermal test, and an 8-hour immersion test.

  10. A prototype on-line work procedure system for radioisotope thermoelectric generator production

    SciTech Connect

    Kiebel, G.R.

    1991-09-01

    An on-line system to manage work procedures is being developed to support radioisotope thermoelectric generator (RTG) assembly and testing in a new production facility. This system implements production work procedures as interactive electronic documents executed at the work site with no intermediate printed form. It provides good control of the creation and application of work procedures and provides active assistance to the worker in performing them and in documenting the results. An extensive prototype of this system is being evaluated to ensure that it will have all the necessary features and that it will fit the user's needs and expectations. This effort has involved the Radioisotope Power Systems Facility (RPSF) operations organization and technology transfer between Westinghouse Hanford Company (Westinghouse Hanford) and EG G Mound Applied Technologies Inc. (Mound) at the US Department of Energy (DOE) Mound Site. 1 ref.