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Sample records for vacuum diffusion bonding

  1. Vacuum Diffusion Bonding of Flange-foils for X-ray Windows

    NASA Astrophysics Data System (ADS)

    Avagyan, Vardan; Mikaelyan, Rafael; Petrosyan, Artush

    2007-01-01

    A vacuum diffusion technology for flange-foil bonding with prevention of the foil oxidation is presented. The application of the technology for the X-ray windows with copper, stainless steel, titan and beryllium foils is discussed. The experimental results for stainless steel-titanium X-ray window are given. The application of the method for the X-ray windows fabrication is proposed.

  2. Interface science of controlled metal/metal and metal/ceramic interfaces prepared using ultrahigh vacuum diffusion bonding

    SciTech Connect

    King, W.E.; Campbell, G.H.; Coombs, A.W.; Johnson, G.W.; Kelly, B.E.; Reitz, T.C.; Stoner, S.L.; Wien, W.L.; Wilson, D.M.

    1993-04-01

    We have designed, constructed, and are operating a capability for production of controlled homophase and heterophase interfaces: an ultrahigh vacuum diffusion bonding machine. This machine is based on a previous design which is operating at the Max Planck Institut fuer Metallforschung, Institut fuer Werkstoffwissenschaft, Stuttgart, FRG. In this method, flat-polished single or polycrystals of materials with controlled surfaced topography can be heat treated up to 1500C in ultrahigh vacuum. Surfaces of annealed samples can be sputter cleaned and characterized prior to bonding. Samples can then be precisely aligned crystallographically to obtain desired grain boundary misorientations. Material couples can then be bonded at temperatures up to 1500C and pressures up to 10 MPa. Results are presented from initial work on Mo grain boundaries and Cu/Al{sub 2}A{sub 3} interfaces.

  3. Diffusion bonding

    DOEpatents

    Anderson, Robert C.

    1976-06-22

    1. A method for joining beryllium to beryllium by diffusion bonding, comprising the steps of coating at least one surface portion of at least two beryllium pieces with nickel, positioning a coated surface portion in a contiguous relationship with an other surface portion, subjecting the contiguously disposed surface portions to an environment having an atmosphere at a pressure lower than ambient pressure, applying a force upon the beryllium pieces for causing the contiguous surface portions to abut against each other, heating the contiguous surface portions to a maximum temperature less than the melting temperature of the beryllium, substantially uniformly decreasing the applied force while increasing the temperature after attaining a temperature substantially above room temperature, and maintaining a portion of the applied force at a temperature corresponding to about maximum temperature for a duration sufficient to effect the diffusion bond between the contiguous surface portions.

  4. Diffusion bonding aeroengine components

    NASA Astrophysics Data System (ADS)

    Fitzpatrick, G. A.; Broughton, T.

    1988-10-01

    The use of diffusion bonding processes at Rolls-Royce for the manufacture of titanium-alloy aircraft engine components and structures is described. A liquid-phase diffusion bonding process called activated diffusion bonding has been developed for the manufacture of the hollow titanium wide chord fan blade. In addition, solid-state diffusion bonding is being used in the manufacture of hollow vane/blade airfoil constructions mainly in conjunction with superplastic forming and hot forming techniques.

  5. Method for vacuum fusion bonding

    DOEpatents

    Ackler, Harold D.; Swierkowski, Stefan P.; Tarte, Lisa A.; Hicks, Randall K.

    2001-01-01

    An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.

  6. Vacuum fusion bonding of glass plates

    DOEpatents

    Swierkowski, Steve P.; Davidson, James C.; Balch, Joseph W.

    2000-01-01

    An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn. The apparatus and method may be used to fabricate microcapillary arrays for chemical electrophoresis; for example, any apparatus using a network of microfluidic channels embedded between plates of glass or similar moderate melting point substrates with a gradual softening point curve, or for assembly of glass-based substrates onto larger substrates, such as in flat panel display systems.

  7. Vacuum fusion bonding of glass plates

    DOEpatents

    Swierkowski, Steve P.; Davidson, James C.; Balch, Joseph W.

    2001-01-01

    An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn. The apparatus and method may be used to fabricate microcapillary arrays for chemical electrophoresis; for example, any apparatus using a network of microfluidic channels embedded between plates of glass or similar moderate melting point substrates with a gradual softening point curve, or for assembly of glass-based substrates onto larger substrates, such as in flat panel display systems.

  8. Diffusion bonding of Stratapax for drill bits

    SciTech Connect

    Middleton, J.N.; Finger, J.T.

    1983-01-01

    A process has been developed for the diffusion bonding of General Electric's Stratapax drill blanks to support studs for cutter assemblies in drill bits. The diffusion bonding process is described and bond strength test data are provided for a variety of materials. The extensive process details, provided in the Appendices, should be sufficient to enable others to successfully build diffusion-bonded drill bit cutter assemblies.

  9. Diffusion bonding of titanium-titanium aluminide-alumina sandwich

    SciTech Connect

    Wickman, H.A.; Chin, E.S.C.; Biederman, R.R.

    1995-12-31

    Diffusion bonding of a metallic-intermetallic-ceramic sandwich is of interest for potential armor applications. Low cost titanium, titanium diboride reinforced titanium aluminide (Ti-48at.%Al), and aluminum oxide are diffusion bonded in a vacuum furnace between 1,000 C and 1,400 C. Metallographic examination of the prior bonding interface showed excellent metallurgical coupling between the Ti-48at.%Al composite and the low cost Ti. A series of microstructures representative of phases consistent with a hypothetical Ti-Al-B phase diagram is visible. The alumina-Ti-48at.%Al interfacial bond is achieved through penetration of titanium-aluminum phases into the existing alumina porosity. A detailed microstructural analysis identifying mechanisms of interfacial bonding will be presented for each interfacial zone.

  10. Diffusion bonding of superplastic aluminum alloys

    SciTech Connect

    Sunwoo, A.J.

    1993-12-01

    Ability to diffusion bond aluminum alloys, in particular superplastic aluminum alloys, will complete the technology-base that is strongly needed to enhance the use of superplastic forming (SPF) technology. Concurrent diffusion bonding (DB)-SPF is considered to be an energy-saving manufacturing process since it simplifies the production of complex components. Moreover, because of increased design flexibility, overall manufacturing cost and component weight are significantly reduced. Diffusion bonding is an attractive manufacturing option for applications where the preservation of the base metal microstructure and, in turn, mechanical properties is imperative in the bond area. The process utilizes either the solid state or transient liquid phase (TLP) bonding to produce a bond with microstructure continuity in the joint. In addition, there is no localized thermal gradient present to induce distortion or to create residual stresses in the component, thereby increasing structural integrity.

  11. Vacuum Head Checks Foam/Substrate Bonds

    NASA Technical Reports Server (NTRS)

    Lloyd, James F.

    1989-01-01

    Electromechanical inspection system quickly gives measurements indicating adhesion, or lack thereof, between rigid polyurethane foam and aluminum substrate. Does not damage inspected article, easy to operate, and used to perform "go/no-go" evaluations or as supplement to conventional destructive pull-plug testing. Applies vacuum to small area of foam panel and measures distance through which foam pulled into vacuum. Probe head applied to specimen and evacuated through hose to controller/monitor unit. Digital voltmeter in unit reads deflection of LVDT probe head.

  12. Vacuum pull down method for an enhanced bonding process

    DOEpatents

    Davidson, James C.; Balch, Joseph W.

    1999-01-01

    A process for effectively bonding arbitrary size or shape substrates. The process incorporates vacuum pull down techniques to ensure uniform surface contact during the bonding process. The essence of the process for bonding substrates, such as glass, plastic, or alloys, etc., which have a moderate melting point with a gradual softening point curve, involves the application of an active vacuum source to evacuate interstices between the substrates while at the same time providing a positive force to hold the parts to be bonded in contact. This enables increasing the temperature of the bonding process to ensure that the softening point has been reached and small void areas are filled and come in contact with the opposing substrate. The process is most effective where at least one of the two plates or substrates contain channels or grooves that can be used to apply vacuum between the plates or substrates during the thermal bonding cycle. Also, it is beneficial to provide a vacuum groove or channel near the perimeter of the plates or substrates to ensure bonding of the perimeter of the plates or substrates and reduce the unbonded regions inside the interior region of the plates or substrates.

  13. Radiant heat source, vacuum bag, provide portable bonding oven

    NASA Technical Reports Server (NTRS)

    Nicholls, A. H.

    1967-01-01

    Portable bonding oven is formed to any desired size or configuration to attach doublers and brackets to the surfaces of large structures. A radiant heat source is used in combination with a heat resistant transport vacuum bag and a black heat absorbing cloth.

  14. Diffusion bonding of Ti coated Zircaloy-4 and 316-L stainless steel

    SciTech Connect

    Akhter, J.I. Ahmad, M.; Ali, G.

    2009-03-15

    Diffusion bonding of Zircaloy-4 and Type 316-L stainless steel was carried out by coating the joining surfaces with Ti to minimize the interlayer effect. Bonding heat treatments were carried out in vacuum at 1000 deg. C for 4 h and 1050 deg. C for 1 h. The microstructure of the diffusion zone was investigated by scanning electron microscopy and the phases in the diffusion zone were analyzed by energy dispersive spectroscopy. It is observed that Ti coating at the interface produced a dendritic structure in the diffusion zone formed in the Zircaloy-4. The concentration of the dendrites increases with an increase in bonding temperature.

  15. Vacuum fusion bonded glass plates having microstructures thereon

    DOEpatents

    Swierkowski, Steve P.; Davidson, James C.; Balch, Joseph W.

    2001-01-01

    An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn. The apparatus and method may be used to fabricate microcapillary arrays for chemical electrophoresis; for example, any apparatus using a network of microfluidic channels embedded between plates of glass or similar moderate melting point substrates with a gradual softening point curve, or for assembly of glass-based substrates onto larger substrates, such as in flat panel display systems.

  16. Phase transformation diffusion bonding of titanium alloy with stainless steel

    SciTech Connect

    Qin, B. . E-mail: jjj-jenny@163.com; Sheng, G.M.; Huang, J.W.; Zhou, B.; Qiu, S.Y.; Li, C.

    2006-01-15

    Phase transformation diffusion bonding between a titanium alloy (TA17) and an austenitic stainless steel (0Cr18Ni9Ti) has been carried out in vacuum. Relationships between the bonding parameters and the tensile strength of the joints were investigated, and the optimum bond parameters were obtained: maximum cyclic temperature = 890 deg. C, minimum cyclic temperature = 800 deg. C, number of cycles = 10, bonding pressure = 5 MPa and heating rate = 30 deg. C/s. The maximum tensile strength of the joint was 307 MPa. The reaction products and the interface structure of the joints were investigated by light optical and scanning electron microscopy, energy dispersive spectroscopy and X-ray diffraction. The study indicated the existence of {sigma} phase, Fe{sub 2}Ti, Fe-Ti intermetallic and {beta}-Ti in the reaction zone. The presence of the brittle Fe-Ti intermetallic phase lowered both the strength and the ductility of the phase transformation diffusion-bonded joint significantly.

  17. Vacuum bag bonding with a high temperature adhesive

    NASA Technical Reports Server (NTRS)

    Progar, Donald J.; St. Clair, Terry L.

    1991-01-01

    A novel controlled molecular weight form of LARC-TPI polymide that exhibits an exceptionally high degree of melt flow in the 340-360 C temperature range has been developed. This material has been evaluated as a high-temperature adhesive, and because of its flow, cost-effective vacuum bag/oven processing can be used. Comparison of adhesive performance with higher molecular weight forms bonded at higher pressures shows this novel material to be equal in mechanical strength.

  18. Morphology, topography, and hardness of diffusion bonded sialon to AISI 420 at different bonding time

    NASA Astrophysics Data System (ADS)

    Ibrahim, Nor Nurulhuda Md.; Hussain, Patthi; Awang, Mokhtar

    2015-07-01

    Sialon and AISI 420 martensitic stainless steel were diffusion bonded in order to study the effect of bonding time on reaction layer's growth. Joining of these materials was conducted at 1200°C under a uniaxial pressure of 17 MPa in a vacuum ranging from 5.0 to 8.0×10-6 Torr with bonding time varied for 0.5, 2, and 3 h. Thicker reaction layer was formed in longer bonded sample since the elements from sialon could diffuse further into the steel. Sialon retained its microstructure but it was affected at the initial contact with the steel to form the new interface layer. Diffusion layer grew toward the steel and it was segregated with the parent steel as a result of the difference in properties between these regions. The segregation formed a stream-like structure and its depth decreased when the bonding time was increased. The microstructure of the steel transformed into large grain size with precipitates. Prolonging the bonding time produced more precipitates in the steel and reduced the steel thickness as well. Interdiffusions of elements occurred between the joined materials and the concentrations were decreasing toward the steel and vice versa. Silicon easily diffused into the steel because it possessed lower ionization potential compared to nitrogen. Formation of silicide and other compounds such as carbides were detected in the interface layer and steel grain boundary, respectively. These compounds were harmful due to silicide brittleness and precipitation of carbides in the grain boundary might cause intergranular corrosion cracking. Sialon retained its hardness but it dropped very low at the interface layer. The absence of crack at the joint in all samples could be contributed from the ductility characteristic of the reaction layer which compensated the residual stress that was formed upon the cooling process.

  19. Better vacuum by removal of diffusion-pump-oil contaminants

    NASA Technical Reports Server (NTRS)

    Buggele, A. E.

    1975-01-01

    The complex problem of why large space simulation chambers do not realize true ultimate vacuum was investigated. Some contaminating factors affecting diffusion pump performance were identified, and some advances in vacuum distillation-fractionation technology were achieved which resulted in a two-decade-or-more lower ultimate pressure. Data are presented to show the overall or individual contaminating effects of commonly used phthalate ester plasticizers of 390 to 530 molecular weight on diffusion pump performance. Methods for removing contaminants from diffusion pump silicone oil during operation and for reclaiming contaminated oil by high-vacuum molecular distillation are described. Conceptual self-cleansing designs and operating procedures are proposed for modifying large diffusion pumps into high-efficiency distillation devices. The potential exists for application of these technological advancements to other disciplines, such as medicine, biomedical materials, metallurgy, refining, and chemical (diffusion-enrichment) processing.

  20. Using Diffusion Bonding in Making Piezoelectric Actuators

    NASA Technical Reports Server (NTRS)

    Sager, Frank E.

    2003-01-01

    A technique for the fabrication of piezoelectric actuators that generate acceptably large forces and deflections at relatively low applied voltages involves the stacking and diffusion bonding of multiple thin piezoelectric layers coated with film electrodes. The present technique stands in contrast to an older technique in which the layers are bonded chemically, by use of urethane or epoxy agents. The older chemical-bonding technique entails several disadvantages, including the following: It is difficult to apply the bonding agents to the piezoelectric layers. It is difficult to position the layers accurately and without making mistakes. There is a problem of disposal of hazardous urethane and epoxy wastes. The urethane and epoxy agents are nonpiezoelectric materials. As such, they contribute to the thickness of a piezoelectric laminate without contributing to its performance; conversely, for a given total thickness, the performance of the laminate is below that of a unitary piezoelectric plate of the same thickness. The figure depicts some aspects of the fabrication of a laminated piezoelectric actuator by the present diffusion- bonding technique. First, stock sheets of the piezoelectric material are inspected and tested. Next, the hole pattern shown in the figure is punched into the sheets. Alternatively, if the piezoelectric material is not a polymer, then the holes are punched in thermoplastic films. Then both faces of each punched piezoelectric sheet or thermoplastic film are coated with a silver-ink electrode material by use of a silkscreen printer. The electrode and hole patterns are designed for minimal complexity and minimal waste of material. After a final electrical test, all the coated piezoelectric layers (or piezoelectric layers and coated thermoplastic films) are stacked in an alignment jig, which, in turn, is placed in a curved press for the diffusion-bonding process. In this process, the stack is pressed and heated at a specified curing temperature and pressure for a specified curing time. The pressure, temperature, and time depend on the piezoelectric material selected. At the end of the diffusion-bonding process, the resulting laminated piezoelectric actuator is tested to verify the adequacy of the mechanical output as a function of an applied DC voltage.

  1. Diffusion bonding of IN 718 to VM 350 grade maraging steel

    NASA Technical Reports Server (NTRS)

    Crosby, S. R.; Biederman, R. R.; Reynolds, C. C.

    1972-01-01

    Diffusion bonding studies have been conducted on IN 718, VM 350 and the dissimilar alloy couple, IN 718 to maraging steel. The experimental processing parameters critical to obtaining consistently good diffusion bonds between IN 718 and VM 350 were determined. Interrelationships between temperature, pressure and surface preparation were explored for short bending intervals under vacuum conditions. Successful joining was achieved for a range of bonding cycle temperatures, pressures and surface preparations. The strength of the weaker parent material was used as a criterion for a successful tensile test of the heat treated bond. Studies of VM-350/VM-350 couples in the as-bonded condition showed a greater yielding and failure outside the bond region.

  2. Low-temperature diffusion bonding of pure aluminum

    NASA Astrophysics Data System (ADS)

    Chen, Haiyan; Cao, Jian; Tian, Xiaoyu; Li, Rui; Feng, Jicai

    2013-10-01

    1 keV argon ion beam was employed to remove the oxide film of pure aluminum before diffusion bonding. A sound joint of pure aluminum was obtained by ion activation-assisted diffusion bonding at the low temperature of , while the high-quality joining of pure aluminum was infeasible by conventional diffusion bonding at the temperature lower than . The residual oxide film ratios of joints decreased with the increase of ion cleaning time. When the specimens were cleaned for 120 min, the joint with the maximum tensile strength of 62.3 MPa and the elongation of 14.1 % was obtained. The argon ion beam etching surface treatment provides a new route for the low-temperature diffusion bonding. The reliable diffusion bonded joint of pure aluminum indicates that low-temperature diffusion bonding is feasible for bulk materials, especially for materials with the outstanding plasticity.

  3. Wafer bonding technology for new generation vacuum MEMS: challenges and promises

    NASA Astrophysics Data System (ADS)

    Dragoi, V.; Pabo, E.

    2015-05-01

    Various MEMS devices are incorporated into consumer electronic devices. A particular category of MEMS require vacuum packaging by wafer bonding with the need to encapsulate vacuum levels of 10-2 mbar or higher with long time stability. The vacuum requirement is limiting the choice of the wafer bonding process and raises significant challenges to the existing investigation methods (metrology) used for results qualification. From the broad range of wafer bonding processes only few are compatible with vacuum applications: fusion bonding, anodic bonding, glass frit bonding and metal-based bonding. The outgassing from the enclosed surfaces after bonding will affect the vacuum level in the cavity: in some cases, a getter material is used inside the device cavity to compensate for this outgassing. Additionally the selected bonding process must be compatible with the devices on the wafers being bonded. This work reviews the principles of vacuum encapsulation using wafer bonding. Examples showing the suitability of each process for specific applications types will be presented. A significant challenge in vacuum MEMS fabrication is the lack of analytical methods needed for process characterization or reliability testing. A short overview of the most used methods and their limitations will be presented. Specific needs to be addressed will be introduced with examples.

  4. AN INTERNAL CONVECTIVE HEATING TECHNIQUE FOR DIFFUSION BONDING ARRAYED MICROCHANNEL ARCHITECTURES

    SciTech Connect

    Paul, Brian; Bose, Sumantra; Palo, Daniel R.

    2010-01-08

    Diffusion bonding cycle times can be a large factor in the production cost of metal microchannel devices. The challenge is to significantly minimize bonding cycle times through rapid heating and cooling within the bonding process. A novel method is described which takes advantage of the internal flow passages within microchannel devices for convective heat transfer during the bonding process. The internal convective heating (ICH) technique makes use of heated inert gas to provide the microchannel assembly with rapid and uniform heat input. Results demonstrate that the ICH technique is feasible, capable of producing microchannels with higher dimensional integrity and shorter bonding cycle times than traditional vacuum hot press methods. Results suggest that this may be due to smaller thermal gradients within microchannel devices during the ICH bonding cycle.

  5. Diffusion bonding of 410 stainless steel to copper using a nickel interlayer

    SciTech Connect

    Sabetghadam, H.; Hanzaki, A. Zarei; Araee, A.

    2010-06-15

    In the present work, plates of stainless steel (grade 410) were joined to copper ones through a diffusion bonding process using a nickel interlayer at a temperature range of 800-950 deg. C. The bonding was performed through pressing the specimens under a 12-MPa compression load and a vacuum of 10{sup -4} torr for 60 min. The results indicated the formation of distinct diffusion zones at both Cu/Ni and Ni/SS interfaces during the diffusion bonding process. The thickness of the reaction layer in both interfaces was increased by raising the processing temperature. The phase constitutions and their related microstructure at the Cu/Ni and Ni/SS diffusion bonding interfaces were studied using optical microscopy, scanning electron microscopy, X-ray diffraction and elemental analyses through energy dispersive spectrometry. The resulted penetration profiles were examined using a calibrated electron probe micro-analyzer. The diffusion transition regions near the Cu/Ni and Ni/SS interfaces consist of a complete solid solution zone and of various phases based on (Fe, Ni), (Fe, Cr, Ni) and (Fe, Cr) chemical systems, respectively. The diffusion-bonded joint processed at 900 deg. C showed the maximum shear strength of about 145 MPa. The maximum hardness was obtained at the SS-Ni interface with a value of about 432 HV.

  6. Diffusion Bonding of Silicon Carbide for MEMS-LDI Applications

    NASA Technical Reports Server (NTRS)

    Halbig, Michael C.; Singh, Mrityunjay; Shpargel, Tarah P.; Kiser, J. Douglas

    2007-01-01

    A robust joining approach is critically needed for a Micro-Electro-Mechanical Systems-Lean Direct Injector (MEMS-LDI) application which requires leak free joints with high temperature mechanical capability. Diffusion bonding is well suited for the MEMS-LDI application. Diffusion bonds were fabricated using titanium interlayers between silicon carbide substrates during hot pressing. The interlayers consisted of either alloyed titanium foil or physically vapor deposited (PVD) titanium coatings. Microscopy shows that well adhered, crack free diffusion bonds are formed under optimal conditions. Under less than optimal conditions, microcracks are present in the bond layer due to the formation of intermetallic phases. Electron microprobe analysis was used to identify the reaction formed phases in the diffusion bond. Various compatibility issues among the phases in the interlayer and substrate are discussed. Also, the effects of temperature, pressure, time, silicon carbide substrate type, and type of titanium interlayer and thickness on the microstructure and composition of joints are discussed.

  7. Diffusion Bonding of Silicon Carbide Ceramics using Titanium Interlayers

    NASA Technical Reports Server (NTRS)

    Halbig, Michael C.; Singh, Mrityunjay; Shpargel, Tarah P.; Kiser, James D.

    2006-01-01

    Robust joining approaches for silicon carbide ceramics are critically needed to fabricate leak free joints with high temperature mechanical capability. In this study, titanium foils and physical vapor deposited (PVD) titanium coatings were used to form diffusion bonds between SiC ceramics using hot pressing. Silicon carbide substrate materials used for bonding include sintered SiC and two types of CVD SiC. Microscopy results show the formation of well adhered diffusion bonds. The bond strengths as determined from pull tests are on the order of several ksi, which is much higher than required for a proposed application. Microprobe results show the distribution of silicon, carbon, titanium, and other minor elements across the diffusion bond. Compositions of several phases formed in the joint region were identified. Potential issues of material compatibility and optimal bond formation will also be discussed.

  8. Ultrasonic evaluation of beryllium-copper diffusion bonds

    SciTech Connect

    Jamieson, E.E.

    2000-06-08

    A study was performed to compare the effectiveness of several advanced ultrasonic techniques when used to determine the strength of diffusion bonded beryllium-copper, which heretofore have each been applied to only a few material systems. The use of integrated backscatter calculations, frequency domain reflection coefficients, and time-of-flight variance was compared in their ability to characterize the bond strength in a series of beryllium-copper diffusion bond samples having a wide variation in bond quality. Correlation of integrated backscatter calculations and time-of-flight variance with bond strength was good. Some correlation of the slope of the frequency based reflection coefficient was shown for medium and high strength bonds, while its Y-intercept showed moderate correlation for all bond strengths.

  9. Application of diffusion bonding to electronic interconnection of flatpack leads

    NASA Technical Reports Server (NTRS)

    Korb, R. W.; Lardenoit, V. F.

    1973-01-01

    Diffusion-bonded joints between gold-plated Kovar leads and indium-plated copper circuit pads offer some advantages for electronic circuit packaging. Test results show that consistent high strength bonds stronger than the copper circuit foil are achieved by parallel-gap bonding at relatively low power settings. The bonds are basically formed by the alloying of the gold, indium and copper at the bond interface. Other low melting metals such as tin can also be used; however, tin does not offer the ease of bonding that results in consistent separation of the copper foil during pull testing. The investigation was conducted in three parts consisting of: (1) an evaluation of the physical strength of resulting bonds at ambient and elevated temperature, (2) a metallurgical analysis of bonds using scanning electron microscopy and nondispersive X-ray analysis, and (3) evaluation and development of various schemes for multiple lead flatpack bonding.

  10. Partial transient liquid phase diffusion bonding of Zircaloy-4 to stabilized austenitic stainless steel 321

    SciTech Connect

    Atabaki, M. Mazar; Hanzaei, A. Talebi

    2010-10-15

    An innovative method was applied for bonding Zircaloy-4 to stabilized austenitic stainless steel 321 using an active titanium interlayer. Specimens were joined by a partial transient liquid phase diffusion bonding method in a vacuum furnace at different temperatures under 1 MPa dynamic pressure of contact. The influence of different bonding temperatures on the microstructure, microindentation hardness, joint strength and interlayer thickness has been studied. The diffusion of Fe, Cr, Ni and Zr has been investigated by scanning electron microscopy and energy dispersive spectroscopy elemental analyses. Results showed that control of the heating and cooling rate and 20 min soaking at 1223 K produces a perfect joint. However, solid-state diffusion of the melting point depressant elements into the joint metal causes the solid/liquid interface to advance until the joint is solidified. The tensile strength of all the bonded specimens was found around 480-670 MPa. Energy dispersive spectroscopy studies indicated that the melting occurred along the interface of the bonded specimens as a result of the transfer of atoms between the interlayer and the matrix during bonding. This technique provides a reliable method of bonding zirconium alloy to stainless steel.

  11. Joining of Silicon Carbide: Diffusion Bond Optimization and Characterization

    NASA Technical Reports Server (NTRS)

    Halbig, Michael C.; Singh, Mrityunjay

    2008-01-01

    Joining and integration methods are critically needed as enabling technologies for the full utilization of advanced ceramic components in aerospace and aeronautics applications. One such application is a lean direct injector for a turbine engine to achieve low NOx emissions. In the application, several SiC substrates with different hole patterns to form fuel and combustion air channels are bonded to form the injector. Diffusion bonding is a joining approach that offers uniform bonds with high temperature capability, chemical stability, and high strength. Diffusion bonding was investigated with the aid of titanium foils and coatings as the interlayer between SiC substrates to aid bonding. The influence of such variables as interlayer type, interlayer thickness, substrate finish, and processing time were investigated. Optical microscopy, scanning electron microscopy, and electron microprobe analysis were used to characterize the bonds and to identify the reaction formed phases.

  12. Metal honeycomb to porous wireform substrate diffusion bond evaluation

    NASA Technical Reports Server (NTRS)

    Vary, A.; Moorhead, P. E.; Hull, D. R.

    1982-01-01

    Two nondestructive techniques were used to evaluate diffusion bond quality between a metal foil honeycomb and porous wireform substrate. The two techniques, cryographics and acousto-ultrasonics, are complementary in revealing variations of bond integrity and quality in shroud segments from an experimental aircraft turbine engine.

  13. Fabrication and Characterization of Diffusion Bonds for Silicon Carbide

    NASA Technical Reports Server (NTRS)

    Halbig, Michael; Singh, Mrityunjay; Martin, Richard E.; Cosgriff, Laura M.

    2007-01-01

    Diffusion bonds of silicon carbide (SiC) were fabricated using several different types of titanium (Ti) based interlayers between the SiC substrates. The interlayers were an alloyed Ti foil, a pure Ti foil, and a physically vapor deposited (PVD) Ti coating. Microscopy was conducted to evaluate the cross-sections of the resulting bonds. Microprobe analysis identified reaction formed phases in the diffusion bonded region. Uniform and well adhered bonds were formed between the SiC substrates. In the case where the alloyed Ti foil or a thick Ti coating (i.e. 20 micron) was used as the interlayer, microcracks and several phases were present in the diffusion bonds. When a thinner interlayer was used (i.e. 10 micron PVD Ti), no microcracks were observed and only two reaction formed phases were present. The two phases were preferred and fully reacted phases that did not introduce thermal stresses or microcracks during the cool-down stage after processing. Diffusion bonded samples were evaluated with the non-destructive evaluation (NDE) methods of pulsed thermography and immersion ultrasonic testing. Joined SiC substrates that were fully bonded and that had simulated bond flaws in the interlayer were also evaluated using immersion ultrasound. Pull testing was conducted on the bonds to determine the tensile strength. To demonstrate the joining approach for a complex multilayered component for a low NOx injector application, the diffusion bonding approach was used to join three 4" diameter SiC discs that contained complex fuel and air flow channels.

  14. Fast Through-Bond Diffusion of Nitrogen in Silicon

    SciTech Connect

    SCHULTZ,PETER A.; NELSON,JEFFREY S.

    2000-07-12

    The authors report first principles total energy calculations of interaction of nitrogen in silicon with silicon self-interstitials. Substitutional nitrogen captures a silicon interstitial with 3.5 eV binding energy forming a {l_angle}001{r_angle} split interstitial ground state geometry, with the nitrogen forming three bonds. The low energy migration path is through a bond bridge state having two bonds. Fast diffusion of nitrogen occurs through a pure interstitialcy mechanism; the nitrogen never has less than two bonds. Near-zero formation energy of the nitrogen interstitialcy with respect to the substitutional rationalizes the low solubility of substitutional nitrogen in silicon.

  15. Torsion Testing of Diffusion Bonded LIGA Formed Nickel

    SciTech Connect

    Buchheit, T.E.; Christenson, T.R.; Schmale, D.T.

    1999-01-27

    A test technique has been devised which is suitable for the testing of the bond strength of batch diffusion bonded LIGA or DXRL defined structures. The method uses a torsion tester constructed with the aid of LIGA fabrication and distributed torsion specimens which also make use of the high aspect ratio nature of DXRL based processing. Measurements reveal achieved bond strengths of 130MPa between electroplated nickel with a bond temperature of 450 C at 7 ksi pressure which is a sufficiently low temperature to avoid mechanical strength degradation.

  16. Diffusion bonding of the oxide dispersion strengthened steel PM2000

    NASA Astrophysics Data System (ADS)

    Sittel, Wiebke; Basuki, Widodo W.; Aktaa, Jarir

    2013-11-01

    Ferritic oxide dispersion strengthened (ODS) steels are well suited as structural materials, e.g. for claddings in fission reactors and for plasma facing components in fusion power plants due to their high mechanical and oxidation stability at high temperatures and their high irradiation resistance. PM2000 is an iron based ODS ferritic steel with homogeneously distributed nanometric yttria particles. Melting joining techniques are not suitable for such ODS materials because of the precipitation and agglomeration of the oxide particles and hence the loss of their strengthening effect. Solid state diffusion bonding is thus chosen to join PM2000 and is investigated in this work with a focus on oxide particles. The diffusion bonding process is aided by the computational modeling, including the influence of the ODS particles. For modeling the microstructure stability and the creep behavior of PM2000 at various, diffusion bonding relevant temperatures (50-80% Tm) are investigated. Particle distribution (TEM), strength (tensile test) and toughness (Charpy impact test) obtained at temperatures relevant for bonding serve as input for the prediction of optimal diffusion bonding parameters. The optimally bonded specimens show comparable strength and toughness relative to the base material.

  17. Al-Ge Diffusion Bonding for Hermetic Sealing Application

    NASA Astrophysics Data System (ADS)

    Chidambaram, Vivek; Wickramanayaka, Sunil

    2015-07-01

    The high-temperature requirement of Al-Ge eutectic bonding stands as a major obstacle to its wider acceptance for hermetic sealing application in the microelectromechanical systems packaging industry, in particular for temperature-sensitive devices. It has been demonstrated that a reduction in bonding temperature is feasible without compromising the hermeticity. The change in the mode of bonding from eutectic to solid-state diffusion did not have a dramatic impact on the bonding quality. However, this resulted in a substantial increase in bonding time. The shear strength also deteriorated as a result of the decrease in thickness of the reaction interface. However, the shear strength still complied with military standards. It has been confirmed that a hermetic seal could still be achieved without any solidification occurring at the interface. This is feasible since the interdiffusion coefficients of Al in (Ge) phase and Ge in (Al) phase are closer and are comparable to diffusion between solid-solution phases of identical metals such as in Au-Au, Cu-Cu, and Si-Si bonding, which are generally used for such hermetic sealing application. An appropriate stacking mechanism for Al-Ge diffusion bonding is identified to overcome the limitations with respect to surface topography.

  18. Ion diffusion at the bonding interface of undoped YAG/Yb:YAG composite ceramics

    NASA Astrophysics Data System (ADS)

    Fujioka, Kana; Sugiyama, Akira; Fujimoto, Yasushi; Kawanaka, Junji; Miyanaga, Noriaki

    2015-08-01

    Cation diffusion across a boundary between ytterbium (Yb)-doped and undoped yttrium aluminum garnet (YAG) ceramics was examined by electron microprobe analysis (EPMA). Polished Yb:YAG and undoped YAG ceramics were bonded by surface treatment with argon fast atom beam, and then heat-treated at 1400 or 1600 °C for 50 h or at 1400 °C for 10 h under vacuum. We obtained EPMA mapping images of the bonded samples that clearly showed the bulk and grain-boundary diffusion of Y and Yb ions. The number density profiles showed that the total diffusion distances of Yb and Y ions were almost equal and approximately 2 and 15 μm at 1400 and 1600 °C, respectively, and the dependence of diffusion distance on heating time was weak. The diffusion curves were well modeled by Harrison type B kinetics including bulk and grain-boundary diffusion. In addition, it was found that Si ions added to the samples as a sintering aid might be segregated at the grain boundary by heat treatment, and diffused only along grain boundaries.

  19. Superplastically formed diffusion bonded metallic structure

    NASA Technical Reports Server (NTRS)

    Ko, W. L. (Inventor)

    1981-01-01

    A metallic sandwich structure particularly suited for use in aerospace industries comprising a base plate, a cover plate, and an orthogonally corrugated core is described. A pair of core plates formed of a superplastic alloy are interposed between the base plate and the cover plate and bonded. Each of the core plates is characterized by a plurality of protrusions comprising square-based, truncated pyramids uniformly aligned along orthogonally related axes perpendicularly bisecting the legs of the bases of the pyramids and alternately inverted along orthogonally related planes diagonally bisecting the pyramids, whereby an orthogonally corrugated core is provided.

  20. Diffusion bonding a creep-resistant Fe-ODS alloy

    NASA Astrophysics Data System (ADS)

    Bucklow, I. A.

    A method is described for diffusion bonding iron-based alloys in which the grain structure is continuous along the interface. The method is based on oxide-dispersion-strengthened (ODS) alloying for producing fine-grained materials with highly directional strain. Samples of the Fe-based MA956 alloy are rapidly diffusion bonded at about 1200 C and 200-300 MPa with either one or two induction heat treatments, and secondary recrystallization is seeded epitaxially. Sections are etched in glyceregia and studied by means of micrographs, and the diffusion rates of the ferritic alloys are found to be high enough to allow bonding at temperatures below the recrystallization level. Some mechanical damage to the specimens is noted that can lead to suboptimal grain directionality. The present results are of interest to the development of Fe-ODS alloys for turbine applications and for use in sulfurous atmospheres.

  1. Diffusion bonding resistant valve development for sodium service

    SciTech Connect

    Crandall, D.L.; Low, J.O.; Chung, D.T.; Loop, R.B.

    1984-04-16

    Unanticipated functional failures occurred in valves undergoing containment integrity testing for liquid sodium service. The failures resulted from diffusion bonding of the Stellite 6B valve plug to the Type 316 stainless steel (SS) seat. As a result of these failures, a valve development program was undertaken. A modified valve incorporating a Tribaloy 800 plug showed significant improvement in resistance to diffusion bonding but still failed after long term exposure in a closed position. A second modified valve using Tribaloy 800 in both the valve plug and seat successfully resisted diffusion bonding failure. This paper reports the details of the testing and posttest valve examinations. The results of scanning electron microscopy, dispersive x-ray spectrometry, and metallography provide the characteristics of the valve failures. Limitations of the various valve designs are also discussed.

  2. Characterization of diffusion bonded joint between titanium and 304 stainless steel using a Ni interlayer

    SciTech Connect

    Kundu, S. Chatterjee, S.

    2008-05-15

    Solid-state diffusion bonded joints were prepared between commercially pure titanium and 304 stainless steel with nickel as an intermediate material in the temperature range of 800-950 deg. C for 10.8 ks under a 3 MPa uniaxial pressure in vacuum. The interface microstructures and reaction products of the transition joints were investigated by optical and scanning electron microscopy. Up to 850 deg. C processing temperature, a 300-{mu}m nickel interlayer completely restricts the diffusion of titanium to stainless steel. However, the nickel interlayer cannot block the diffusion of Ti to the stainless side and {lambda} + {chi} + {alpha}-Fe, {lambda} + FeTi and {lambda} + FeTi + {beta}-Ti phase mixtures are formed at the SS-Ni interface, when bonding was processed at 900 deg. C and above. These reaction products were confirmed by X-ray diffraction. A maximum tensile strength of {approx} 270 MPa and shear strength of {approx} 194 MPa, along with 6.2% ductility, were obtained for the diffusion bonded joint processed at 850 deg. C. Fracture surface observation in SEM using EDS demonstrates that failure occurred through the Ni-Ti interface of the joints when processed up to 850 deg. C and through the SS-Ni interface when processed at and above 900 deg. C.

  3. A local view of bonding and diffusion at metal surfaces

    SciTech Connect

    Feibelman, P.J.

    1996-09-01

    First-principles density functional calculations and corresponding experimental results underline the importance of basic chemical concepts, such as coordination, valence saturation and promotion-hybridization energetics, in understanding bonding and diffusion of atoms at and on metal surfaces. Several examples are reviewed, including outer-layer relaxations of clean hcp(0001) surfaces, liquid-metal-embrittlement energetics, separation energies of metal-adatom dimers, concerted substitutional self-diffusion on fcc(001) surfaces, and adsorption and diffusion barrier sites for adatoms near steps.

  4. Silver plating ensures reliable diffusion bonding of dissimilar metals

    NASA Technical Reports Server (NTRS)

    1967-01-01

    Dissimilar metals are reliably joined by diffusion bonding when the surfaces are electroplated with silver. The process involves cleaning and etching, anodization, silver striking, and silver plating with a conventional plating bath. It minimizes the formation of detrimental intermetallic phases and provides greater tolerance of processing parameters.

  5. Diffusion bonding of iron aluminide Fe{sub 72}Al{sub 28} using a copper interlayer

    SciTech Connect

    Torun, O.; Celikyuerek, I.; Guerler, R.

    2008-07-15

    An Fe{sub 72}Al{sub 28} alloy was diffusion-bonded using a copper interlayer under vacuum at 1075 deg. C for 1 h, 2 h, 4 h and 6 h durations at 3.2 MPa applied pressure. The bond microstructure was found to be composed of the copper rich interlayer, copper rich precipitates and the base metal. SEM-EDS studies indicated major diffusion of aluminium and iron atoms from Fe{sub 72}Al{sub 28} into the copper interlayer and copper atoms from the copper interlayer into the Fe{sub 72}Al{sub 28} matrix. SEM observations of fractured surfaces of the diffusion-bonded samples showed some plastic deformation and signs of good bonding. Cu{sub 3}Al and B{sub 2}-FeAl-based phases were identified by SEM-EDS and X-ray diffraction studies at the bond and on the fracture surfaces of all samples investigated. Good bonding was achieved with a maximum shear strength of 298 MPa which is 65% of the parent material shear strength for a sample diffusion-bonded for 6 h.

  6. Liquid-assisted diffusion bonding of NiAl

    SciTech Connect

    Strum, M.J.; Henshall, G.A.

    1994-03-01

    A new isothermal joining method is investigated which could allow full utilization of the high temperature properties of advanced intermetallic alloys, such as NiAl, by producing joint compositions which match the parent material after bonding. In this method, interlayers of the parent material constituents are pre-placed in stoichiometric proportions on the surfaces to be joined. Bonding occurs without the application of pressure by raising the temperature above the liquidus of the lower melting constituent. The constituents then interdiffuse to produce the parent material phase and homogenize to the proper stoichiometry. This method differs from conventional liquid-assisted diffusion bonding in that no foreign melting-point depressants are added. Interrupted bonding treatments were used to characterize the kinetics of the isothermal solidification and homogenization processes in NiAl couples, and the compositional profiles of the bond region were characterized by electron probe microanalysis. Homogenization, as defined by the Ni and Al concentration maxima, follows a logarithmic time dependence once the bond region becomes single-phase NiAl.

  7. Joining of Silicon Carbide Through the Diffusion Bonding Approach

    NASA Technical Reports Server (NTRS)

    Halbig, Michael .; Singh, Mrityunjay

    2009-01-01

    In order for ceramics to be fully utilized as components for high-temperature and structural applications, joining and integration methods are needed. Such methods will allow for the fabrication the complex shapes and also allow for insertion of the ceramic component into a system that may have different adjacent materials. Monolithic silicon carbide (SiC) is a ceramic material of focus due to its high temperature strength and stability. Titanium foils were used as an interlayer to form diffusion bonds between chemical vapor deposited (CVD) SiC ceramics with the aid of hot pressing. The influence of such variables as interlayer thickness and processing time were investigated to see which conditions contributed to bonds that were well adhered and crack free. Optical microscopy, scanning electron microscopy, and electron microprobe analysis were used to characterize the bonds and to identify the reaction formed phases.

  8. Mo/Ti Diffusion Bonding for Making Thermoelectric Devices

    NASA Technical Reports Server (NTRS)

    Sakamoto, Jeffrey; Kisor, Adam; Caillat, Thierry; Lara, Liana; Ravi, Vilupanur; Firdosy, Samad; Fleuiral, Jean-Pierre

    2007-01-01

    An all-solid-state diffusion bonding process that exploits the eutectoid reaction between molybdenum and titanium has been developed for use in fabricating thermoelectric devices based on skutterudite compounds. In essence, the process is one of heating a flat piece of pure titanium in contact with a flat piece of pure molybdenum to a temperature of about 700 C while pushing the pieces together with a slight pressure [a few psi (of the order of 10 kPa)]. The process exploits the energy of mixing of these two metals to form a strong bond between them. These two metals were selected partly because the bonds formed between them are free of brittle intermetallic phases and are mechanically and chemically stable at high temperatures. The process is a solution of the problem of bonding hot-side metallic interconnections (denoted hot shoes in thermoelectric jargon) to titanium-terminated skutterudite n and p legs during the course of fabrication of a unicouple, which is the basic unit cell of a thermoelectric device (see figure). The hot-side operating temperature required for a skutterudite thermoelectric device is 700 C. This temperature precludes the use of brazing to attach the hot shoe; because brazing compounds melt at lower temperatures, the hot shoe would become detached during operation. Moreover, the decomposition temperature of one of the skutterudite compounds is 762 C; this places an upper limit on the temperature used in bonding the hot shoe. Molybdenum was selected as the interconnection metal because the eutectoid reaction between it and the titanium at the ends of the p and n legs has characteristics that are well suited for this application. In addition to being suitable for use in the present bonding process, molybdenum has high electrical and thermal conductivity and excellent thermal stability - characteristics that are desired for hot shoes of thermoelectric devices. The process takes advantage of the chemical potential energy of mixing between molybdenum and titanium. These metals have a strong affinity for each other. They are almost completely soluble in each other and remain in the solid state at temperatures above the eutectoid temperature of 695 C. As a result, bonds formed by interdiffusion of molybdenum and titanium are mechanically stable at and well above the original bonding temperature of about 700 C. Inasmuch as the bonds are made at approximately the operating temperature, thermomechanical stresses associated with differences in thermal expansion are minimized.

  9. An investigation on microstructure evolution and mechanical properties during liquid state diffusion bonding of Al2024 to Ti–6Al–4V

    SciTech Connect

    Samavatian, Majid; Halvaee, Ayoub; Amadeh, Ahmad Ali; Khodabandeh, Alireza

    2014-12-15

    Joining mechanism of Ti/Al dissimilar alloys was studied during liquid state diffusion bonding process using Cu/Sn/Cu interlayer at 510 °C under vacuum of 7.5 × 10{sup −5} Torr for various bonding times. The microstructure and compositional changes in the joint zone were analyzed by scanning electron microscopy equipped with energy dispersive spectroscopy and X-ray diffraction. Microhardness and shear strength tests were also applied to study the mechanical properties of the joints. It was found that with an increase in bonding time, the elements of interlayer diffused into the parent metals and formed various intermetallic compounds at the interface. Diffusion process led to the isothermal solidification and the bonding evolution in the joint zone. The results from mechanical tests showed that microhardness and shear strength values have a straight relation with bonding time so that the maximum shear strength of joint was obtained for a bond made with 60 min bonding time. - Highlights: • Liquid state diffusion bonding of Al2024 to Ti–6Al–4V was performed successfully. • Diffusion of the elements caused the formation of various intermetallics at the interface. • Microhardness and shear strength values have a straight relation with bonding time. • The maximum shear strength reached to 36 MPa in 60 min bonding time.

  10. Delayed mechanical failure of silver-interlayer diffusion bonds

    SciTech Connect

    Kassner, M.E. ); Rosen, R.S.; Henshall, G.A. . Physical Metallurgy and Joining Section)

    1990-12-01

    Silver-interlayer diffusion bonds were fabricated using planar-magnetron sputtering (PMS). The bonds exhibit very high tensile strengths, despite the soft interlayer, because of the constraint by the base metal. However, these joints undergo delayed failure at relatively low tensile stresses at ambient temperatures, apparently by a ductile microvoid coalescence mechanism at the bond interfaces. Two classes of delayed tensile failure were investigated. In the first case, the applied stress does not produced any plastic deformation in the base metal, and failure appears to be controlled by time-dependent plasticity within the silver interlayer as a result of the effective stress in the interlayer. The plasticity causes cavity nucleation and, eventually, interlinkage and failure. In the second case, time-dependent plasticity is observed in base metals, and concomitant shear occurs within the softer silver under a high triaxial stress state. Here, the time-dependent plasticity of the base metal accelerates plasticity and failure in the interlayer. These models were substantiated by careful analysis of the stress and temperature dependence of the rupture times, finite element analysis of the stress state within the interlayer, and microscopy of the fracture surfaces and interfaces loaded to various fractions of the expected rupture times. These findings are applicable to bonds in which the interlayers are prepared by processes other than physical vapor deposition.

  11. Diffusion Bonding and Characterization of a Dispersion Strengthened Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Cooke, Kavian Omar

    Aluminum metal matrix composites (Al-MMC's) containing silicon carbide or alumina particle reinforcements are used extensively in automotive and aircraft industries. The addition of a reinforcing phase has led to significant improvements in the mechanical properties of these alloys. However, despite substantial improvements in the properties, the lack of a reliable joining method has restricted their full potential. The differences in physical and metallurgical properties between the ceramic phase and the Al-MMC, prevents the successful application of the fusion welding processes, conventionally used for joining monolithic aluminum alloys. Therefore, alternative techniques that prevent microstructural changes in the base metal need to be developed. In this study, the transient liquid phase diffusion bonding and eutectic bonding of a particle reinforced Al 6061-MMC was investigated to identify a method that could control particle segregation within the joint and increase the final joint strength. The results showed that TLP bonding using Ni-foil was possible at 600°C for 10 minutes using a pressure of 0.01 MPa. However, characterization of the bond interface showed a wide particle segregated zone due to the "pushing effect" of the solid/liquid interface during isothermal solidification stage of bonding. The presence of this particle segregated zone was shown to cause low joint strengths. In order to overcome these problems, TLP bonding was performed using electrodeposited coatings of Ni and Ni-Al 2O3 as a way of controlling the volume of eutectic liquid formed at the joint. Theoretical and experimental work showed that the use of thin coatings was successful in reducing the width of the segregated zone formed at the joint and this had the effect of increasing joint shear strength values. Furthermore, lower bonding temperature could also be used as a method of reducing particle segregation and therefore, a Cu-Sn interlayer was used to form a eutectic bond. The experimental results showed that particle segregation could be prevented, but lower joint shear strengths were obtained. Comparative analysis indicated that when Ni-Al2O3 coating was used, shear strength of 92% of the base metal strength was achievable. In comparison, when Ni coating, Ni-foil and Cu-Sn interlayers were used, the maximum joint strengths achievable were 84% 62% and 60% respectively.

  12. Diffuser/ejector system for a very high vacuum environment

    NASA Technical Reports Server (NTRS)

    Riggs, K. E.; Wojciechowski, C. J. (Inventor)

    1984-01-01

    Turbo jet engines are used to furnish the necessary high temperature, high volume, medium pressure gas to provide a high vacuum test environment at comparatively low cost for space engines at sea level. Moreover, the invention provides a unique way by use of the variable area ratio ejectors with a pair of meshing cones are used. The outer cone is arranged to translate fore and aft, and the inner cone is interchangeable with other cones having varying angles of taper.

  13. Microstructure and mechanical properties of diffusion bonded W/steel joint using V/Ni composite interlayer

    SciTech Connect

    Liu, W.S.; Cai, Q.S. Ma, Y.Z.; Wang, Y.Y.; Liu, H.Y.; Li, D.X.

    2013-12-15

    Diffusion bonding between W and steel using V/Ni composite interlayer was carried out in vacuum at 1050 °C and 10 MPa for 1 h. The microstructural examination and mechanical property evaluation of the joints show that the bonding of W to steel was successful. No intermetallic compound was observed at the steel/Ni and V/W interfaces for the joints bonded. The electron probe microanalysis and X-ray diffraction analysis revealed that Ni{sub 3}V, Ni{sub 2}V, Ni{sub 2}V{sub 3} and NiV{sub 3} were formed at the Ni/V interface. The tensile strength of about 362 MPa was obtained for as-bonded W/steel joint and the failure occurred at W near the V/W interface. The nano-indentation test across the joining interfaces demonstrated the effect of solid solution strengthening and intermetallic compound formation in the diffusion zone. - Highlights: • Diffusion bonding of W to steel was realized using V/Ni composite interlayer. • The interfacial microstructure of the joint was clarified. • Several V–Ni intermetallic compounds were formed in the interface region. • The application of V/Ni composite interlayer improved the joining quality.

  14. The diffusion bonding of silicon carbide and boron carbide using refractory metals

    SciTech Connect

    Cockeram, B.V.

    1999-10-01

    Joining is an enabling technology for the application of structural ceramics at high temperatures. Metal foil diffusion bonding is a simple process for joining silicon carbide or boron carbide by solid-state, diffusive conversion of the metal foil into carbide and silicide compounds that produce bonding. Metal diffusion bonding trials were performed using thin foils (5 {micro}m to 100 {micro}m) of refractory metals (niobium, titanium, tungsten, and molybdenum) with plates of silicon carbide (both {alpha}-SiC and {beta}-SiC) or boron carbide that were lapped flat prior to bonding. The influence of bonding temperature, bonding pressure, and foil thickness on bond quality was determined from metallographic inspection of the bonds. The microstructure and phases in the joint region of the diffusion bonds were evaluated using SEM, microprobe, and AES analysis. The use of molybdenum foil appeared to result in the highest quality bond of the metal foils evaluated for the diffusion bonding of silicon carbide and boron carbide. Bonding pressure appeared to have little influence on bond quality. The use of a thinner metal foil improved the bond quality. The microstructure of the bond region produced with either the {alpha}-SiC and {beta}-SiC polytypes were similar.

  15. Vacuum-compatible standard diffuse source, manufacture and calibration

    SciTech Connect

    Byrd, D.A.; Atkins, W.H.; Bender, S.C.; Christensen, R.W.; Michaud, F.D.

    1999-03-01

    Los Alamos National Laboratories has completed the design, manufacture and calibration of a vacuum-compatible, tungsten lamp, integrated sphere. The light source has been calibrated at the National Institute of Standards and Technology (NIST) and is intended for use as a calibration standard for remote sensing instrumentation. Calibration 2{sigma} uncertainty varied with wavelength from 1.21% at 400 nm and 0.73% at 900 nm, to 3.95% at 2,400 nm. The inner radius of the Spectralon-coated sphere is 21.2 cm with a 7.4 cm square exit aperture. A small satellite sphere is attached to the main sphere and its output coupled through a stepper motor driven aperture. The variable aperture allows a constant radiance without effecting the color temperature output from the main sphere. The sphere`s output is transmitted into a vacuum test environment through a fused silica window that is an integral part of the outer housing of the vacuum shell assembly. The atmosphere within this outer housing is composed of 240 K nitrogen gas, provided by a custom LN{sub 2} vaporizer unit. Use of the nitrogen gas maintains the internal temperature of the sphere at a nominal 300 K {+-}10{degree}. The calibrated spectral range of the source is 0.4 {micro}m through 2.4 {micro}m. Three, color temperature matched, 20 W bulbs together with a 10 W bulb are within the main integrating sphere. Two 20 W bulbs, also color temperature matched, reside in the satellite integrating sphere. A Silicon and a Germanium broadband detector are situated within the inner surface of the main sphere. Their purpose is for the measurement of the internal broadband irradiance. A fiber-optic-coupled spectrometer measures the internal color temperature that is maintained by current control on the lamps. Each lamp is independently operated allowing for radiances with common color temperatures ranging from near 0.026 W/cm{sup 2}/sr to about 0.1 W/cm{sup 2}/sr at a wavelength of 0.9 {micro}m (the location of the peak spectral radiance).

  16. The metallurgical integrity of the frit vent assembly diffusion bond

    SciTech Connect

    Ulrich, G.B.

    1994-06-01

    Iridium alloy clad vent sets (CVSs) are now being made by Energy Systems at the Oak Ridge Y-12 Plant. These CVSs are being made for the US Department of Energy`s (NE-53) General Purpose Heat Source- Radioisotope Thermoelectric Generator (GPHS-RTG) program, which is to supply electrical power for the National Aeronautics and Space Administration`s Cassini mission to Saturn. A GPHS-RTG has 72 CVSs. Each CVS encapsulates one {sup 238}PuO{sub 2} fuel pellet. The helium gas produced from the alpha decay of the {sup 238}Pu is vented through a nominal 0.45-mm-diam hole in the vent cup of each CVS. A frit vent assembly that is electron beam welded over the vent hole allows helium gas to escape but prevents plutonia fines from exiting. The metallurgical integrity of frit vent assemblies produced by Martin Marietta Energy Systems, Inc. (Energy Systems) were compared with those produced earlier by EG&G-Mound Applied Technology, Inc. (EG&G-MAT). Scanning electron microscope (SEM) photographs were taken (at magnifications of from 126X to 1,000X) of the starting frit vent powder and the diffusion-bonded powder in finished frit vent assemblies produced by Energy Systems and EG&G-MAT. Frit vent assemblies also were metallographically prepared and visually examined/photographed at magnifications of from 50X to 1,000X. The SEM and metallographic examinations of the particle-to-particle and particle-to-foil component diffusion bonds indicated that the Energy Systems-produced and EG&G-MAT-produced frit vent assemblies have comparable metallurgical integrity. Statistical analysis of the Energy Systems production data shows that the frit vent manufacturing yield is 91%.

  17. Microstructures of diffusion bonded SiC ceramics using Ti and Mo interlayers

    NASA Astrophysics Data System (ADS)

    Jung, Yang-Il; Kim, Sun-Han; Kim, Hyun-Gil; Park, Jeong-Yong; Kim, Weon-Ju

    2013-10-01

    SiC plates were diffusion bonded using metallic interlayers of Ti and Mo foils. For the joining, a uniaxial pressure of ∼7 MPa was applied at 1400 °C for 1 h in a vacuum. The interfacial microstructures along with their atomic compositions of the SiC/SiC joints were analyzed. For the Ti interlayer, Ti was converted into a Ti3SiC2 phase owing to the diffusion of silicon and carbon from the SiC part. A crystallographic orientation relationship was found between the SiC and Ti3SiC2 grains. At the middle of the Ti interlayer, a TiSi2 phase also existed, forming a dual-phase region. For the Mo interlayer, the diffusion of silicon into Mo induced the formation of the Mo5Si3C phase at the SiC/Mo interface. An unreacted metallic phase was still observed in the middle of the Mo insert. The shear strengths of the joints were 67 MPa and 76 MPa for the Ti and Mo interlayers, respectively.

  18. Vacuum outgassing from diffuse-absorptive baffle materials

    NASA Astrophysics Data System (ADS)

    Egert, Charles M.; Basford, J. A.

    1991-01-01

    Quantitative measurements of outgassing for Martin black and a variety of metallic, diffuse absorptive baffle materials under development for stray light management are reported here. Outgassing measurements were made during pumpdown from atmosphere at room temperature. Mass scans indicate water was the major outgassing species for all materials tested. Calibrated measurements of water vapor outgassing as a function of time were also made for each baffle material. Most baffle materials exhibited total water vapor outgassed during pumpdown of between 1 x 10 exp -5 and 4 x 10 exp -5 moles/sq cm. Plasma sprayed beryllium, currently under development exhibited approximately an order of magnitude lower total water vapor outgassed during pumpdown.

  19. Vacuum outgassing from diffuse-absorptive baffle materials

    NASA Astrophysics Data System (ADS)

    Egert, C. M.; Basford, J. A.

    Quantitative measurements of outgassing for Martin black and a variety of metallic, diffuse absorptive baffle materials under development for stray light management are reported here. Outgassing measurements were made during pumpdown from atmosphere at room temperature. Mass scans indicate water was the major outgassing species for all materials tested. Calibrated measurements of water vapor outgassing as a function of time were also made for each baffle material. Most baffle materials exhibited total water vapor outgassed during pumpdown of between 1 x 10 exp -5 and 4 x 10 exp -5 moles/sq cm. Plasma sprayed beryllium, currently under development exhibited approximately an order of magnitude lower total water vapor outgassed during pumpdown.

  20. On the Formation of a Diffusion Bond from Cold-Spray Coatings

    NASA Astrophysics Data System (ADS)

    Wang, Qiang; Birbilis, Nick; Zhang, Ming-Xing

    2012-05-01

    To understand the development of diffusion bonding, which can increase the bonding strength, three different cold-sprayed coating/substrate systems were investigated, Ni/Cu, Cu/Cu, and Al/Mg, by annealing at increased temperatures for various times. The formation of intermetallic compounds in the Al/Mg system reduced the bonding strength dramatically. In Cu/Cu and Ni-Cu, diffusion bonds developed at lower temperatures as Ni-Cu forms an isomorphous system, which increased the bonding strength effectively. However, higher temperature annealing reduced bonding strength ultimately because of the Kirkendall pores.

  1. Vacuum outgassing from diffuse-absorptive baffle materials

    SciTech Connect

    Egert, C.M. ); Basford, J.A. )

    1990-01-01

    Measurements of outgassing have been made from Martin black and a variety of diffuse absorptive baffle materials under development for radiation resistant stray light management. Outgassing measurements were made during pumpdown from atmosphere at room temperature. Mass scans indicate water was the major outgassing species for all materials tested. Calibrated measurements of water vapor outgassing as a function of time were also made for each baffle material. Most baffle materials exhibited total water vapor outgassed during pumpdown of between 1 {times} 10{sup {minus}5} and 4 {times} 10{sup {minus}5} moles/cm{sup 2}. Plasma sprayed beryllium currently under development exhibited approximately an order of magnitude lower total water vapor outgassed during pumpdown. 7 figs., 2 tabs.

  2. Modeling and experimental evaluation of the diffusion bonding of the oxide dispersion strengthened steel PM2000

    NASA Astrophysics Data System (ADS)

    Sittel, Wiebke; Basuki, Widodo W.; Aktaa, Jarir

    2015-10-01

    A modeling based optimization process of the solid state diffusion bonding is presented for joining ferritic oxide dispersion strengthened steels PM2000. An optimization study employing varying bonding temperatures and pressures results in almost the same strength and toughness of the bonded compared to the as received material. TEM investigations of diffusion bonded samples show a homogeneous distribution of oxide particles at the bonding seam similar to that in the bulk. Hence, no loss in strength or creep resistance due to oxide particle agglomeration is found, as verified by the mechanical properties observed for the joint.

  3. Diffusion welding. [heat treatment of nickel alloys following single step vacuum welding process

    NASA Technical Reports Server (NTRS)

    Holko, K. H. (Inventor)

    1974-01-01

    Dispersion-strengthened nickel alloys are sanded on one side and chemically polished. This is followed by a single-step welding process wherein the polished surfaces are forced into intimate contact at 1,400 F for one hour in a vacuum. Diffusion, recrystallization, and grain growth across the original weld interface are obtained during postheating at 2,150 F for two hours in hydrogen.

  4. Developing A Laser Shockwave Model For Characterizing Diffusion Bonded Interfaces

    SciTech Connect

    James A. Smith; Jeffrey M. Lacy; Barry H. Rabin

    2014-07-01

    12. Other advances in QNDE and related topics: Preferred Session Laser-ultrasonics Developing A Laser Shockwave Model For Characterizing Diffusion Bonded Interfaces 41st Annual Review of Progress in Quantitative Nondestructive Evaluation Conference QNDE Conference July 20-25, 2014 Boise Centre 850 West Front Street Boise, Idaho 83702 James A. Smith, Jeffrey M. Lacy, Barry H. Rabin, Idaho National Laboratory, Idaho Falls, ID ABSTRACT: The US National Nuclear Security Agency has a Global Threat Reduction Initiative (GTRI) which is assigned with reducing the worldwide use of high-enriched uranium (HEU). A salient component of that initiative is the conversion of research reactors from HEU to low enriched uranium (LEU) fuels. An innovative fuel is being developed to replace HEU. The new LEU fuel is based on a monolithic fuel made from a U-Mo alloy foil encapsulated in Al-6061 cladding. In order to complete the fuel qualification process, the laser shock technique is being developed to characterize the clad-clad and fuel-clad interface strengths in fresh and irradiated fuel plates. The Laser Shockwave Technique (LST) is being investigated to characterize interface strength in fuel plates. LST is a non-contact method that uses lasers for the generation and detection of large amplitude acoustic waves to characterize interfaces in nuclear fuel plates. However the deposition of laser energy into the containment layer on specimen’s surface is intractably complex. The shock wave energy is inferred from the velocity on the backside and the depth of the impression left on the surface from the high pressure plasma pulse created by the shock laser. To help quantify the stresses and strengths at the interface, a finite element model is being developed and validated by comparing numerical and experimental results for back face velocities and front face depressions with experimental results. This paper will report on initial efforts to develop a finite element model for laser shock.

  5. Fabrication of joint Bi-2223/Ag superconducting tapes with BSCCO superconducting powders by diffusion bonding

    NASA Astrophysics Data System (ADS)

    Guo, Wei; Zou, Guisheng; Wu, Aiping; Zhou, Fangbing; Ren, Jialie

    2010-05-01

    61-Filaments Bi-2223/Ag superconducting tapes have been successfully joined with BSCCO superconducting powder interlayer by diffusion bonding. The electrical properties of the diffusion bonding joints were tested by standard four probe method and the microstructures of the joints were also examined by SEM. Additionally, the phase constituents of the superconducting powders between the tapes before and after bonding process were evaluated by XRD analysis. The result shows that the diffusion bonding joints are superconductive. The microstructures of the joint display a good bonding with no cracks and discontinuities. The joining zones are mainly composed of Bi-2223 phase, Bi-2212 phase and a small amount of CuO, Ca 2PbO 4. At last, the phase transformations of the superconducting powders in the bonding process are discussed.

  6. A Batch Wafer Scale LIGA Assembly and Packaging Technique vai Diffusion Bonding

    SciTech Connect

    Christenson, T.R.; Schmale, D.T.

    1999-01-27

    A technique using diffusion bonding (or solid-state welding) has been used to achieve batch fabrication of two- level nickel LIGA structures. Interlayer alignment accuracy of less than 1 micron is achieved using press-fit gauge pins. A mini-scale torsion tester was built to measure the diffusion bond strength of LIGA formed specimens that has shown successful bonding at temperatures of 450"C at 7 ksi pressure with bond strength greater than 100 Mpa. Extensions to this basic process to allow for additional layers and thereby more complex assemblies as well as commensurate packaging are discussed.

  7. Strength, acoustic evaluation and metallurgy of diffusion bonds

    SciTech Connect

    Buck, O.; Ojard, G.C.

    1993-10-01

    This paper discusses our efforts on two model systems to determine the bond strength, its correlation to acoustic NDE and the metallurgy involved in the process. Results indicate that the total acoustic energy, reflected from the original interface, can differentiate between the various bond strengths achieved. However, depending on types of materials to be joined, the atomistic processes, leading to a variety of microstructures in the bond planes, can become quite complex and strongly dominate the mechanical properties of such bonds. Origin of failure initiating defects is discussed.

  8. Process optimization for diffusion bonding of tungsten with EUROFER97 using a vanadium interlayer

    NASA Astrophysics Data System (ADS)

    Basuki, Widodo Widjaja; Aktaa, Jarir

    2015-04-01

    Solid-state diffusion bonding is a selected joining technology to bond divertor components consisting of tungsten and EUROFER97 for application in fusion power plants. Due to the large mismatch in their coefficient of thermal expansions, which leads to serious thermally induced residual stresses after bonding, a thin vanadium plate is introduced as an interlayer. However, the diffusion of carbon originated from EUROFER97 in the vanadium interlayer during the bonding process can form a vanadium carbide layer, which has detrimental influences on the mechanical properties of the joint. For optimal bonding results, the thickness of this layer and the residual stresses has to be decreased sufficiently without a significant reduction of material transport especially at the vanadium/tungsten interface, which can be achieved by varying the diffusion bonding temperature and duration. The investigation results show that at a sufficiently low bonding temperature of 700 °C and a bonding duration of 4 h, the joint reaches a reasonable high ductility and toughness especially at elevated test temperature of 550 °C with elongation to fracture of 20% and mean absorbed Charpy impact energy of 2 J (using miniaturized Charpy impact specimens). The strength of the bonded materials is about 332 MPa at RT and 291 MPa at 550 °C. Furthermore, a low bonding temperature of 700 °C can also help to avoid the grain coarsening and the alteration of the grain structure especially of the EUROFER97 close to the bond interface.

  9. In-process oxidation protection in fluxless brazing or diffusion bonding of aluminum alloys

    NASA Technical Reports Server (NTRS)

    Okelly, K. P.; Featherston, A. B.

    1974-01-01

    Aluminum is cleaned of its oxide coating and is sealed immediately with polymeric material which makes it suitable for fluxless brazing or diffusion bonding. Time involved between cleaning and brazing is no longer critical factor.

  10. Method of fluxless brazing and diffusion bonding of aluminum containing components

    NASA Technical Reports Server (NTRS)

    Featherston, A. B.; Okelly, K. P. (Inventor)

    1976-01-01

    A method of diffusion bonding and fluxless brazing of aluminum containing components is reported. The aluminum surfaces are freed of any aluminum oxide coating and are coated with a polymeric sealer which can be thermally removed leaving essentially no residue. The polymeric sealer is being removed in a substantially oxygen free environment, and the aluminum components are then being brazed or diffusion bonded without the use of a flux to remove oxide coating.

  11. A three-mask process for fabricating vacuum-sealed capacitive micromachined ultrasonic transducers using anodic bonding.

    PubMed

    Yamaner, F Yalçın; Zhang, Xiao; Oralkan, Ömer

    2015-05-01

    This paper introduces a simplified fabrication method for vacuum-sealed capacitive micromachined ultrasonic transducer (CMUT) arrays using anodic bonding. Anodic bonding provides the established advantages of wafer-bondingbased CMUT fabrication processes, including process simplicity, control over plate thickness and properties, high fill factor, and ability to implement large vibrating cells. In addition to these, compared with fusion bonding, anodic bonding can be performed at lower processing temperatures, i.e., 350°C as opposed to 1100°C; surface roughness requirement for anodic bonding is more than 10 times more relaxed, i.e., 5-nm rootmean- square (RMS) roughness as opposed to 0.5 nm for fusion bonding; anodic bonding can be performed on smaller contact area and hence improves the fill factor for CMUTs. Although anodic bonding has been previously used for CMUT fabrication, a CMUT with a vacuum cavity could not have been achieved, mainly because gas is trapped inside the cavities during anodic bonding. In the approach we present in this paper, the vacuum cavity is achieved by opening a channel in the plate structure to evacuate the trapped gas and subsequently sealing this channel by conformal silicon nitride deposition in the vacuum environment. The plate structure of the fabricated CMUT consists of the single-crystal silicon device layer of a silicon-on-insulator wafer and a thin silicon nitride insulation layer. The presented fabrication approach employs only three photolithographic steps and combines the advantages of anodic bonding with the advantages of a patterned metal bottom electrode on an insulating substrate, specifically low parasitic series resistance and low parasitic shunt capacitance. In this paper, the developed fabrication scheme is described in detail, including process recipes. The fabricated transducers are characterized using electrical input impedance measurements in air and hydrophone measurements in immersion. A representative design is used to demonstrate immersion operation in conventional, collapse-snapback, and collapse modes. In collapsemode operation, an output pressure of 1.67 MPa pp is shown at 7 MHz on the surface of the transducer for 60-Vpp, 3-cycle sinusoidal excitation at 30-V dc bias. PMID:25965687

  12. Differential expansion provides pressure for diffusion bonding of large diameter rings

    NASA Technical Reports Server (NTRS)

    1966-01-01

    External pressure band is used to bond aluminum alloy collars to large diameter, stainless steel rings. The band contracts while cooling and exerts pressure on the joint between the silver plated surfaces of the ring and collar which expand toward the band. This diffusion bonding by differential expansion minimizes aluminum deformation.

  13. The fabrication of all-silicon micro gas chromatography columns using gold diffusion eutectic bonding

    NASA Astrophysics Data System (ADS)

    Radadia, A. D.; Salehi-Khojin, A.; Masel, R. I.; Shannon, M. A.

    2010-01-01

    Temperature programming of gas chromatography (GC) separation columns accelerates the elution rate of chemical species through the column, increasing the speed of analysis, and hence making it a favorable technique to speedup separations in microfabricated GCs (micro-GC). Temperature-programmed separations would be preferred in an all-silicon micro-column compared to a silicon-Pyrex® micro-column given that the thermal conductivity and diffusivity of silicon is 2 orders of magnitude higher than Pyrex®. This paper demonstrates how to fabricate all-silicon micro-columns that can withstand the temperature cycling required for temperature-programmed separations. The columns were sealed using a novel bonding process where they were first bonded using a gold eutectic bond, then annealed at 1100 °C to allow gold diffusion into silicon and form what we call a gold diffusion eutectic bond. The gold diffusion eutectic-bonded micro-columns when examined using scanning electron microscopy (SEM), scanning acoustic microscopy (SAM) and blade insertion techniques showed bonding strength comparable to the previously reported anodic-bonded columns. Gas chromatography-based methane injections were also used as a novel way to investigate proper sealing between channels. A unique methane elution peak at various carrier gas inlet pressures demonstrated the suitability of gold diffusion eutectic-bonded channels as micro-GC columns. The application of gold diffusion eutectic-bonded all-silicon micro-columns to temperature-programmed separations (120 °C min-1) was demonstrated with the near-baseline separation of n-C6 to n-C12 alkanes in 35 s.

  14. Apparatus for producing ultraclean bicrystals by the molecular beam epitaxy growth and ultrahigh vacuum bonding of thin films

    SciTech Connect

    Amiri-Hezaveh, A.; Balluffi, R.W. )

    1993-10-01

    An apparatus has been designed and constructed which is capable of growing single-crystal thin films and then bonding them together face-to-face to produce bicrystals under ultrahigh vacuum (UHV) conditions. The films are grown in molecular beam epitaxy (MBE) system capable of growing well-characterized single-crystal thin films of metals, semiconductors, and high [ital T][sub [ital c

  15. Microstructure and strength of diffusion-bonded joints of TiAl base alloy to steel

    SciTech Connect

    He, P.; Feng, J.C.; Zhang, B.G.; Qian, Y.Y

    2002-07-15

    Diffusion bonding of TiAl-based alloy to steel was carried out at 850-1100 deg. C for 1-60 min under a pressure of 5-40 MPa in this paper. The relationship of the bond parameters and tensile strength of the joints was discussed, and the optimum bond parameters were obtained. When products are diffusion-bonded, the optimum bond parameters are as follows: bonding temperature is 930-960 deg. C, bonding pressure is 20-25 MPa, bonding time is 5-6 min. The maximum tensile strength of the joint is 170-185 MPa. The reaction products and the interface structures of the joints were investigated by scanning electron microscopy (SEM), electron probe X-ray microanalysis (EPMA) and X-ray diffraction (XRD). Three kinds of reaction products were observed to have formed during the diffusion bonding of TiAl-based alloy to steel, namely Ti{sub 3}Al+FeAl+FeAl{sub 2} intermetallic compounds formed close to the TiAl-based alloy. A decarbonised layer formed close to the steel and a face-centered cubic TiC formed in the middle. The interface structure of diffusion-bonded TiAl/steel joints is TiAl/Ti{sub 3}Al+FeAl+FeAl{sub 2}/TiC/decarbonised layer/steel, and this structure will not change with bond time once it forms. The formation of the intermetallic compounds results in the embrittlement of the joint and poor joint properties. The thickness of each reaction layer increases with bonding time according to a parabolic law. The activation energy Q and the growth velocity K{sub 0} of the reacting layer Ti{sub 3}Al+FeAl+FeAl{sub 2}+TiC in the diffusion-bonded joints of TiAl base alloy to steel are 203 kJ/mol and 6.07 mm{sup 2}/s, respectively. Careful control of the growth of the reacting layer Ti{sub 3}Al+FeAl+FeAl{sub 2}+TiC can influence the final joint strength.

  16. Testing and modeling of diffusion bonded prototype optical windows under ITER conditions

    SciTech Connect

    Jacobs, M.; Van Oost, G.; Degrieck, J.; De Baere, I.; Gusarov, A.; Gubbels, F.; Massaut, V.

    2011-07-01

    Glass-metal joints are a part of ITER optical diagnostics windows. These joints must be leak tight for the safety (presence of tritium in ITER) and to preserve the vacuum. They must also withstand the ITER environment: temperatures up to 220 deg.C and fast neutron fluxes of {approx}3.10{sup 9} n/cm{sup 2}.s. At the moment, little information is available about glass-metal joints suitable for ITER. Therefore, we performed mechanical and thermal tests on some prototypes of an aluminium diffusion bonded optical window. Finite element modeling with Abaqus code was used to understand the experimental results. The prototypes were helium leaking probably due to very tiny cracks in the interaction layer between the steel and the aluminium. However, they were all able to withstand a thermal cycling test up to 200 deg. C; no damage could be seen after the tests by visual inspection. The prototypes successfully passed push-out test with a 500 N load. During the destructive push-out tests the prototypes broke at a 6-12 kN load between the aluminium layer and the steel or the glass, depending on the surface quality of the glass. The microanalysis of the joints has also been performed. The finite element modeling of the push-out tests is in a reasonable agreement with the experiments. According to the model, the highest thermal stress is created in the aluminium layer. Thus, the aluminium joint seems to be the weakest part of the prototypes. If this layer is improved, it will probably make the prototype helium leak tight and as such, a good ITER window candidate. (authors)

  17. Diffusion bonding titanium to stainless steel using Nb/Cu/Ni multi-interlayer

    SciTech Connect

    Li Peng; Li Jinglong; Xiong Jiangtao; Zhang Fusheng; Raza, Syed Hamid

    2012-06-15

    By using Nb/Cu/Ni structure as multi-interlayer, diffusion bonding titanium to austenitic stainless steel has been conducted. The effects of bonding temperature and bonding time on the interfacial microstructure were analyzed by scanning electron microscope equipped with energy dispersive spectroscope, and the joint strength was evaluated by tensile test. The results showed that Ni atoms aggregated at the Cu-Nb interface, which promoted Cu solution in Nb. This phenomenon forms a Cu-Nb solution strengthening effect. However, such effect would decay by using long bonding time that dilutes Ni atom aggregation, or be suppressed by using high bonding temperature that embrittles the Cu-Nb interface due to the formation of large grown intermetallic compounds. The sound joint was obtained by promoted parameters as 850 Degree-Sign C for 30-45 min, under which a bonding strength around 300 MPa could be obtained. - Highlights: Black-Right-Pointing-Pointer Titanium was diffusion bonded to stainless steel using Nb/Cu/Ni multi-interlayer. Black-Right-Pointing-Pointer The effects of bonding parameters on microstructure and joint strength were studied. Black-Right-Pointing-Pointer Nickel aggregation promotes Cu solution in Nb which can strengthen the joint. Black-Right-Pointing-Pointer The sound joint with strength of around 300 MPa was obtained by promoted parameters.

  18. Diffusion Bonding of Silicon Carbide for a Micro-Electro-Mechanical Systems Lean Direct Injector

    NASA Technical Reports Server (NTRS)

    Halbig, Michael C.; Singh, Mrityunjay; Shpargel, Tarah P.; Kiser, James D.

    2006-01-01

    Robust approaches for joining silicon carbide (SiC) to silicon carbide sub-elements have been developed for a micro-electro-mechanical systems lean direct injector (MEMS LDI) application. The objective is to join SiC sub-elements to form a leak-free injector that has complex internal passages for the flow and mixing of fuel and air. Previous bonding technology relied upon silicate glass interlayers that were not uniform or leak free. In a newly developed joining approach, titanium foils and physically vapor deposited titanium coatings were used to form diffusion bonds between SiC materials during hot pressing. Microscopy results show the formation of well adhered diffusion bonds. Initial tests show that the bond strength is much higher than required for the component system. Benefits of the joining technology are fabrication of leak free joints with high temperature and mechanical capability.

  19. Joint design for improved fatigue life of diffusion-bonded box-stiffened panels

    NASA Technical Reports Server (NTRS)

    Davis, R. C.; Moses, P. L.; Kanenko, R. S.

    1985-01-01

    Simple photoelastic models were used to identify a cross-section geometry that would eliminate the severe stress concentrations at the bond line between box stiffeners diffusion bonded to a panel skin. Experimental fatigue-test data from titanium test specimens quantified the allowable stress in terms of cycle life for various joint geometries. It is shown that the effect of stress concentration is reduced and an acceptable fatigue life is achieved.

  20. Hydrogen bonds and heat diffusion in α-helices: a computational study.

    PubMed

    Miño, German; Barriga, Raul; Gutierrez, Gonzalo

    2014-08-28

    Recent evidence has shown a correlation between the heat diffusion pathways and the known allosteric communication pathways in proteins. Allosteric communication in proteins is a central, yet unsolved, problem in biochemistry, and the study and characterization of the structural determinants that mediate energy transfer among different parts of proteins is of major importance. In this work, we characterized the role of hydrogen bonds in diffusivity of thermal energy for two sets of α-helices with different abilities to form hydrogen bonds. These hydrogen bonds can be a constitutive part of the α-helices or can arise from the lateral chains. In our in vacuo simulations, it was observed that α-helices with a higher possibility of forming hydrogen bonds also had higher rates of thermalization. Our simulations also revealed that heat readily flowed through atoms involved in hydrogen bonds. As a general conclusion, according to our simulations, hydrogen bonds fulfilled an important role in heat diffusion in structural patters of proteins. PMID:25105349

  1. Molecular diffusion and premelting in hydrogen bonded organic solids

    NASA Astrophysics Data System (ADS)

    Kimtys, L.; Balevičius, V.; Aksnes, D. W.

    1996-07-01

    The 1H and 13C NMR spectra of monocrystalline as well as powder samples of 4- n-pentylcyclohexane acetic acid (PCA) were investigated close to their melting point Tm = 329 K. Temperature dependencies of the spin-lattice relaxation times T1 of the COOH and CH 2 groups were measured in this region. It was found that the monocrystalline and powder samples have very similar T1 values close to Tm, but the values start to diverge at about 30 K below Tm. The activation energies ( Ea) have been calculated using the temperature dependencies of the integrated intensities ( I) of the narrow NMR signals and interpreted as the corresponding Ea values for subgrain-boundary self-diffusion ( Ea = 58 kJ mol -1, powder sample) and vacancy induced diffusion ( Ea = 170 kJ mol -1, monocrystal). The results of earlier NMR studies of solid carboxylic acids have been re-examined and the validity of the power law I ˜ | T - Tm| - γ has been checked. Values of γ between 1 and 2 have been obtained for all substances except octadecanoic acid and PCA (monocrystal), which have larger values (4.2 and 2.9, respectively).

  2. Modification of a metallic surface in a vacuum arc discharge plasma using thermally stimulated ion diffusion

    NASA Astrophysics Data System (ADS)

    Muboyadzhyan, S. A.

    2008-12-01

    A new process for modifying a metallic surface in a vacuum arc discharge plasma using thermally stimulated ion diffusion is considered. The effect of the bias voltage (negative substrate potential) on the processes that occur on the surface of a treated part is studied when the substrate material interacts with an accelerated metallic-ion flow. The phase and elemental compositions of the modified layer are studied for substrates made of nickel-based superalloys, austenitic and martensitic steels, and titanium-based alloys. The heat resistance, the salt corrosion resistance, and the corrosion cracking resistance of steels and titanium-based alloys are investigated after their modification in vacuum arc plasmas of pure metals (Ti, Zr, Al, Cr, Y) and related alloys. The surface modification caused by the thermally stimulated ion saturation of the surfaces of parts made from structural materials is shown to change the structural-phase states of their surfaces and, correspondingly, the properties of these materials in relation to the state of the surface.

  3. Transient liquid phase diffusion bonding of Udimet 720 for Stirling power converter applications

    NASA Technical Reports Server (NTRS)

    Mittendorf, Donald L.; Baggenstoss, William G.

    1992-01-01

    Udimet 720 has been selected for use on Stirling power converters for space applications. Because Udimet 720 is generally considered susceptible to strain age cracking if traditional fusion welding is used, other joining methods are being considered. A process for transient liquid phase diffusion bonding of Udimet 720 has been theoretically developed in an effort to eliminate the strain age crack concern. This development has taken into account such variables as final grain size, joint homogenization, joint efficiency related to bonding aid material, bonding aid material application method, and thermal cycle.

  4. Transient liquid phase diffusion bonding of Udimet 720 for Stirling power converter applications

    NASA Astrophysics Data System (ADS)

    Mittendorf, Donald L.; Baggenstoss, William G.

    Udimet 720 has been selected for use on Stirling power converters for space applications. Because Udimet 720 is generally considered susceptible to strain age cracking if traditional fusion welding is used, other joining methods are being considered. A process for transient liquid phase diffusion bonding of Udimet 720 has been theoretically developed in an effort to eliminate the strain age crack concern. This development has taken into account such variables as final grain size, joint homogenization, joint efficiency related to bonding aid material, bonding aid material application method, and thermal cycle.

  5. The Breathing Orbital Valence Bond Method in Diffusion Monte Carlo: C-H Bond Dissociation ofAcetylene

    SciTech Connect

    Domin, D.; Braida, Benoit; Lester Jr., William A.

    2008-05-30

    This study explores the use of breathing orbital valence bond (BOVB) trial wave functions for diffusion Monte Carlo (DMC). The approach is applied to the computation of the carbon-hydrogen (C-H) bond dissociation energy (BDE) of acetylene. DMC with BOVB trial wave functions yields a C-H BDE of 132.4 {+-} 0.9 kcal/mol, which is in excellent accord with the recommended experimental value of 132.8 {+-} 0.7 kcal/mol. These values are to be compared with DMC results obtained with single determinant trial wave functions, using Hartree-Fock orbitals (137.5 {+-} 0.5 kcal/mol) and local spin density (LDA) Kohn-Sham orbitals (135.6 {+-} 0.5 kcal/mol).

  6. Effect of Bonding Temperature on Phase Transformation of Diffusion-Bonded Joints of Duplex Stainless Steel and Ti-6Al-4V Using Nickel and Copper as Composite Intermediate Metals

    NASA Astrophysics Data System (ADS)

    Kundu, Sukumar; Thirunavukarasu, Gopinath; Chatterjee, Subrata; Mishra, Brajendra

    2015-12-01

    In the present study, the effect of bonding temperature on phase transformation of diffusion-bonded joints of duplex stainless steel (DSS) and Ti-6Al-4V (Ti64) using simultaneously both nickel (Ni) and copper (Cu) interlayers was investigated in the temperature range of 1148 K to 1223 K (875 °C to 950 °C) insteps of 25 K (25 °C) for 60 minutes under 4 MPa uniaxial pressure in vacuum. Interfaces were characterized by scanning electron microscopy and interdiffusion of the chemical species across the diffusion interfaces were witnessed by electron probe microanalysis. At 1148 K (875 °C), layer-wise Cu4Ti, Cu2Ti, Cu4Ti3, CuTi, and CuTi2 phases were observed at the Cu-Ti64 interface; however, DSS-Ni and Ni-Cu interfaces were free from any intermetallic. At 1173 K and 1198 K (900 °C and 925 °C), Cu interlayer could not restrict the diffusion of atoms from Ti64 to Ni, and vice versa; and Ni-Ti-based intermetallics were formed at the Ni-Cu interface and throughout the Cu zone as well; however, at 1223 K (950 °C), both Ni and Cu interlayers could not inhibit the diffusion of atoms from Ti64 to DSS, and vice versa. The maximum shear strength of ~377 MPa was obtained for the diffusion couple processed at 1148 K (875 °C) and strength of the bonded joints gradually decreased with the increasing bonding temperature due to the widening of brittle intermetallics at the diffusion zone. Fracture path indicated that failure took place through the Cu4Ti intermetallic at the Cu-Ti64 interface when bonding was processed at 1148 K (875 °C). When bonding was processed at 1173 K and 1198 K (900 °C and 925 °C), fracture took place through the Ni3Ti intermetallic at the Ni-(Ni + Cu + Ti64 diffusion reaction) interface; however, at 1223 K (950 °C), fracture morphology indicated the brittle nature and the fracture took place apparently through the σ phase at the DSS-(DSS + Ni + Cu + Ti64 diffusion reaction) interface.

  7. Thermomechanical analysis of diffusion-bonded tungsten/EUROFER97 with a vanadium interlayer

    NASA Astrophysics Data System (ADS)

    Basuki, Widodo Widjaja; Dahm, Ralf; Aktaa, Jarir

    2014-12-01

    Earlier basic investigations revealed that diffusion bonding between tungsten and RAFM-steel at a relatively low temperature using a thin low-activation vanadium interlayer having a CTE between that of the parent materials can significantly reduce the residual stresses and produce defect-free bond interfaces. The joint has a high strength as well as sufficient ductility and toughness especially at the test temperature of about 550 °C. To apply this knowledge in fusion power plants, particularly in divertors, an acceptable lifetime of such structural joints is required, since they are exposed to high thermomechanical cyclic loading. To simulate the possible operational conditions of a He-cooled divertor, diffusion-bonded specimens are loaded by thermal cycling in a temperature range between 350 °C and 500 °C and a constant tensile stress based on the calculation of the internal pressure of the divertor thimble. The aim of this experimental work is to check the resistance of the diffusion-bonded W/EUROFER97 against ratcheting during thermomechanical loading and analyze the evolution of microstructures of the joint especially along the bond interfaces.

  8. Effect of Bonding Time on Interfacial Reaction and Mechanical Properties of Diffusion-Bonded Joint Between Ti-6Al-4V and 304 Stainless Steel Using Nickel as an Intermediate Material

    NASA Astrophysics Data System (ADS)

    Thirunavukarasu, Gopinath; Kundu, Sukumar; Mishra, Brajendra; Chatterjee, Subrata

    2014-04-01

    In the current study, solid-state diffusion bonding between Ti-6Al-4V (TiA) and 304 stainless steel (SS) using pure nickel (Ni) of 200- μm thickness as an intermediate material was carried out in vacuum. Uniaxial compressive pressure and temperature were kept at 4 MPa and 1023 K (750 °C), respectively, and the bonding time was varied from 30 to 120 minutes in steps of 15 minutes. Scanning electron microscopy images, in backscattered electron mode, revealed the layerwise Ti-Ni-based intermetallics like either Ni3Ti or both Ni3Ti and NiTi at titanium alloy-nickel (TiA/Ni) interface, whereas nickel-stainless steel (Ni/SS) interface was free from intermetallic phases for all the joints. Chemical composition of the reaction layers was determined by energy dispersive spectroscopy (SEM-EDS) and confirmed by X-ray diffraction study. Maximum tensile strength of ~382 MPa along with ~3.7 pct ductility was observed for the joints processed for 60 minutes. It was found that the extent of diffusion zone at Ni/SS interface was greater than that of TiA/Ni interface. From the microhardness profile, fractured surfaces, and fracture path, it was demonstrated that the failure of the joints was initiated and propagated apparently at TiA/Ni interface near Ni3Ti intermetallic for bonding time less than 90 minutes, and through Ni for bonding time 90 minutes and greater.

  9. Ambient-temperature creep failure of silver-aided diffusion bonds between steel

    SciTech Connect

    Henshall, G.A.; Kassner, M.E.; Rosen, R.S.

    1990-01-15

    It has long been known that thin (e.g., 1 {mu}m {minus} 1 mm) interlayer bonds between higher strength base materials may have high ultimate tensile or rupture strengths despite the relatively low strength of the filler metal. The high strength of the joint is due to the mechanical constraint provided by the stronger base metals which restricts transverse contraction of the interlayer. The constraint produces a triaxial state or stress and reduces the effective stress, thus reducing the tendency for the interlayer to plastically deform. Plasticity of the base metal reduces the constraint and decreases the strength of the bond. The purpose of this work was twofold. First, the validity of the base-metal- accelerated'' delayed-failure theory for bonds utilizing plastic base metals was checked. Creep-rupture tests were performed on diffusion-bonded specimens using silver interlayers deposited by planar-magnetron sputtering (PMS), a physical vapor-deposition process. The PMS process was preferred because of the superior quality and strength of the bond and because this modern low-temperature joining process is increasingly utilized for joining ceramic and composite materials. The role of plastic base metals in the fracture process was further investigated by conducting tensile-rupture tests of diffusion bonds made with stainless steel base metals of different yield strengths, and therefore different creep rates. The second purpose was to determine whether delayed failure occurs in interlayer bonds between elastic base metals, which do not creep over the range of applied stresses. This question is particularly relevant since many alloys, ceramics and composites fall within this category. Again, ambient and near-ambient temperature creep-rupture tests were performed at a variety of stresses below the UTS of the bond. 25 refs., 7 figs.

  10. Development and analysis of diffusion bonding techniques for LBE-cooled spallation targets

    NASA Astrophysics Data System (ADS)

    Nelson, A. T.; Hosemann, P.; Maloy, S. A.

    2012-12-01

    Spallation sources incorporating solid targets may be driven to utilize liquid metal coolants by neutronics or temperature concerns. If tungsten is chosen as the target material, it will require cladding given its poor performance under irradiation. One option to meet this need are ferritic/martensitic stainless steel alloys. This study investigates possible diffusion bonding techniques suitable to clad tungsten targets with HT9, a high chromium stainless steel familiar to the nuclear industry. A test bonding matrix was performed to identify bonding conditions and process parameters suitable for the three material systems of interest (HT9/Ta, HT9/W, and HT9/HT9). Temperatures of 900 and 1060 °C were investigated along with bonding pressures of 7 and 70 MPa. A nominal soak time of 3 h was used for all tests. Three interlayers were investigated: pure nickel, Ni-6P, and vanadium. Finally, different surface preparation techniques for the tungsten were explored in order to gage their effect on the bond quality. Following joining, the bonds were characterized using an array of microscopy and micromechanical techniques to determine the resulting interface character. The nickel and NiP coatings were found to stabilize austenite at the HT9 surface during bonding, while the vanadium remained generally inert given good solubility in each of the three systems. Intermetallic formation is also a significant concern at elevated bonding temperatures as FeTa, FeW, NiTa, and NiW each rapidly form during interdiffusion. Multiple failures were observed through crack propagation parallel to the interface along the intermetallic phases. Differing contraction rates among the base materials also resulted in brittle fracture within the tungsten during cooling from bonding temperatures. Bonding performed at 900 °C under 70 MPa for 3 h with the inclusion of a vanadium interlayer was found to be superior of the conditions explored in this work.

  11. Bond lifetime and diffusion coefficient in colloids with short-range interactions.

    PubMed

    Ndong Mintsa, E; Germain, Ph; Amokrane, S

    2015-03-01

    We use molecular dynamics simulations to study the influence of short-range structures in the interaction potential between hard-sphere-like colloidal particles. Starting from model potentials and effective potentials in binary mixtures computed from the Ornstein-Zernike equations, we investigate the influence of the range and strength of a possible tail beyond the usual core repulsion or the presence of repulsive barriers. The diffusion coefficient and mean "bond" lifetimes are used as indicators of the effect of this structure on the dynamics. The existence of correlations between the variations of these quantities with the physical parameters is discussed to assess the interpretation of dynamics slowing down in terms of long-lived bonds. We also discuss the question of a universal behaviour determined by the second virial coefficient B ((2)) and the interplay of attraction and repulsion. While the diffusion coefficient follows the B ((2)) law for purely attractive tails, this is no longer true in the presence of repulsive barriers. Furthermore, the bond lifetime shows a dependence on the physical parameters that differs from that of the diffusion coefficient. This raises the question of the precise role of bonds on the dynamics slowing down in colloidal gels. PMID:25813606

  12. Uniaxial diffusion bonding of CLAM/CLAM steels: Microstructure and mechanical performance

    NASA Astrophysics Data System (ADS)

    Zhou, Xiaosheng; Liu, Yongchang; Yu, Liming; Liu, Chenxi; Sui, Guofa; Yang, Jianguo

    2015-06-01

    By performing a two-step uniaxial diffusion bonding, the reliable joining between CLAM/CLAM steels has been attained. The microstructures at the vicinity of the joint region and in base material were respectively investigated through OM, SEM and TEM. The joint interface was integrated, and no microstructural defects were observed. In the base material, small amount of austenite is retained as thin films between martensite laths, which was suggested to be related to the compressive deformation in diffusion bonding. As a candidate structural material for the first wall in fusion energy systems, the radiation resistance of CLAM steel would be deteriorated by the retained austenite. Tensile and impact tests were carried out to assess the reliability of the joints subjected to post bond heat treatment. All the tensile specimens fractured in the base CLAM steel, meaning the good joining between CLAM steels. However, due to the low impact absorbed energy of the joints, efforts should still be made to optimize the bonding technology and the post bond heat treatment further.

  13. Diffusion Bonding Beryllium to Reduced Activation Ferritic Martensitic Steel: Development of Processes and Techniques

    NASA Astrophysics Data System (ADS)

    Hunt, Ryan Matthew

    Only a few materials are suitable to act as armor layers against the thermal and particle loads produced by magnetically confined fusion. These candidates include beryllium, tungsten, and carbon fiber composites. The armor layers must be joined to the plasma facing components with high strength bonds that can withstand the thermal stresses resulting from differential thermal expansion. While specific joints have been developed for use in ITER (an experimental reactor in France), including beryllium to CuCrZr as well as tungsten to stainless steel interfaces, joints specific to commercially relevant fusion reactors are not as well established. Commercial first wall components will likely be constructed front Reduced Activation Ferritic Martensitic (RAFM) steel, which will need to be coating with one of the three candidate materials. Of the candidates, beryllium is particularly difficult to bond, because it reacts during bonding with most elements to form brittle intermetallic compounds. This brittleness is unacceptable, as it can lead to interface crack propagation and delamination of the armor layer. I have attempted to overcome the brittle behavior of beryllium bonds by developing a diffusion bonding process of beryllium to RAFM steel that achieves a higher degree of ductility. This process utilized two bonding aids to achieve a robust bond: a. copper interlayer to add ductility to the joint, and a titanium interlayer to prevent beryllium from forming unwanted Be-Cu intermetallics. In addition, I conducted a series of numerical simulations to predict the effect of these bonding aids on the residual stress in the interface. Lastly, I fabricated and characterized beryllium to ferritic steel diffusion bonds using various bonding parameters and bonding aids. Through the above research, I developed a process to diffusion bond beryllium to ferritic steel with a 150 M Pa tensile strength and 168 M Pa shear strength. This strength was achieved using a Hot Isostatic Pressing (HIP) process (at a temperature between 700 °C and 750 °C for 2 hours at 103 M Pa) with 10 mu m of titanium and 20 mum of copper deposited between substrates. Without the copper and titanium interlayers, the bond formed an intermetallic that lead to fracture from internal residual stresses. Also, slowing the rate of cooling and adding an intermediate hold temperature during cool-down significantly increased bond strength. These beneficial effects were confirmed by the numerical simulations, which showed reduced residual stress resulting from all bonding techniques. Both metals interlayers, as well as the reduced cooling rate were critical in overcoming the otherwise brittle quality of the beryllium to ferritic steel joint. However, the introduced interlayers are not an ideal solution to the problem. They introduced both Be-Ti and Cu-Ti compounds, which proved to be the eventual failure location in the bond. Further optimization of this joint is necessary, and can potentially be achieved with variation of cooling rates. To make the joint ready for implementation will require larger scale fabrication to verify reliability and to test the joint under operational loads.

  14. Effect of Bonding Temperature on Interfacial Reaction and Mechanical Properties of Diffusion-Bonded Joint Between Ti-6Al-4V and 304 Stainless Steel Using Nickel as an Intermediate Material

    NASA Astrophysics Data System (ADS)

    Thirunavukarasu, Gopinath; Kundu, Sukumar; Mishra, Brajendra; Chatterjee, Subrata

    2014-04-01

    An investigation was carried out on the solid-state diffusion bonding between Ti-6Al-4V (TiA) and 304 stainless steel (SS) using pure nickel (Ni) of 200- μm thickness as an intermediate material prepared in vacuum in the temperature range from 973 K to 1073 K (700 °C to 800 °C) in steps of 298 K (25 °C) using uniaxial compressive pressure of 3 MPa and 60 minutes as bonding time. Scanning electron microscopy images, in backscattered electron mode, had revealed existence of layerwise Ti-Ni-based intermetallics such as either Ni3Ti or both Ni3Ti and NiTi at titanium alloy-nickel (TiA/Ni) interface, whereas nickel-stainless steel (Ni/SS) diffusion zone was free from intermetallic phases for all joints processed. Chemical composition of the reaction layers was determined in atomic percentage by energy dispersive spectroscopy and confirmed by X-ray diffraction study. Room-temperature properties of the bonded joints were characterized using microhardness evaluation and tensile testing. The maximum hardness value of ~800 HV was observed at TiA/Ni interface for the bond processed at 1073 K (800 °C). The hardness value at Ni/SS interface for all the bonds was found to be ~330 HV. Maximum tensile strength of ~206 MPa along with ~2.9 pct ductility was obtained for the joint processed at 1023 K (750 °C). It was observed from the activation study that the diffusion rate at TiA/Ni interface is lesser than that at the Ni/SS interface. From microhardness profile, fractured surfaces and fracture path, it was demonstrated that failure of the joints was initiated and propagated apparently at the TiA/Ni interface near Ni3Ti intermetallic phase.

  15. On the numerical simulation of the diffuse arc in a vacuum interrupter

    SciTech Connect

    Langlois, Y.; Chapelle, P.; Jardy, A.; Gentils, F.

    2011-06-01

    A 2D two-fluid numerical model is developed for the description of the diffuse arc in a vacuum interrupter under the possible influence of an axial magnetic field (AMF). This model incorporates the energy balance equations for both ions and electrons and takes into account the three components of the self-generated magnetic field. The possibility of both supersonic (at low current density) and subsonic (at high current density) plasma flow regimes is considered. Data from the literature are used to specify the values of the plasma parameters near the cathode, and the boundary conditions on the anode boundary rely on a simplified model of the anode sheath. Simulation results are presented for both ion flow regimes, with special attention to the current and plasma flow features. It is shown that there is always a contraction of the current flow, whereas the dynamics of the ions throughout the interelectrode gap is strongly influenced by their flow regime near the cathode. Finally, the influence of various operating parameters (presence of an AMF, gap length) on the current constriction at the anode is discussed.

  16. Diffusion bonding/superplastic forming of Ti-6Al-6V-2Sn/SUS 304 stainless steel/Ti-6Al-6V-2Sn

    SciTech Connect

    Shyu, J.S.; Chuang, T.H.

    1996-02-01

    The superplasticity of the Ti-6Al-6V-2Sn alloy for different temperatures was evaluated by single-sheet free blowing. The optimal superplastic temperature for the Ti-6Al-6V-2Sn alloy was found to be 850 C. Diffusion bonding of Ti-6Al-6V-2Sn and 304 stainless steel was carried out in a vacuum. The interface of both bonded alloys was examined by EPMA. The concentration profile of Ni exhibited a peak at the interlayer and a valley adjacent it, whereas that of Cr exhibited a peak where Ni showed the valley. X-ray diffraction (XRD) analyses showed that the Fe{sub 2}Ti, NiTi, and CrMn intermetallic compounds and the Cr element formed at the interface. The thickness profiles of the blown specimens were measured and compared with theoretical calculations.

  17. Diffusion bonding/superplastic forming of Ti-6Al-6V-2Sn/SUS 304 stainless steel/Ti-6Al-6V-2Sn

    NASA Astrophysics Data System (ADS)

    Shyu, J. S.; Chuang, T. H.

    1996-02-01

    The superplasticity of the Ti- 6Al- 6V- 2Sn alloy for different temperatures was evaluated by single-sheet free blowing. The optimal superplastic temperature for the Ti- 6Al- 6V- 2Sn alloy was found to be 850 °C. Diffusion bonding of Ti- 6Al- 6V- 2Sn and 304 stainless steel was carried out in a vacuum. The interface of both bonded alloys was examined by EPMA. The concentration profile of Ni exhibited a peak at the interlayer and a valley adjacent it, whereas that of Cr exhibited a peak where Ni showed the valley. X- ray diffraction (XRD) analyses showed that the Fe 2 Ti, NiTi, and CrMn Intermetallic compounds and the Cr element formed at the interface. The thickness profiles of the blown specimens were measured and compared with theoretical calculations.

  18. Fabrication and Design Aspects of High-Temperature Compact Diffusion Bonded Heat Exchangers

    SciTech Connect

    Mylavarapu, Sai K.; Sun, Xiaodong; Christensen, Richard N.; Glosup, Richard E.; Unocic, Raymond R

    2012-01-01

    The very high temperature reactor (VHTR), using gas-cooled reactor technology, is one of the six reactor concepts selected by the Generation IV International Forum and is anticipated to be the reactor type for the next generation nuclear plant (NGNP). In this type of reactor with an indirect power cycle system, a high-temperature and high integrity intermediate heat exchanger (IHX) with high effectiveness is required to efficiently transfer the core thermal output to secondary fluid for electricity production, process heat, or hydrogen cogeneration. The current Technology Readiness Level status issued by NGNP to all components associated with the IHX for reactor core outlet temperatures of 750-800oC is 3 on a scale of 1 to 10 with 10 being the most ready. At present, there is no proven high-temperature IHX concept for VHTRs. Amongst the various potential IHX concepts available, diffusion bonded heat exchangers (henceforth called printed circuit heat exchangers, or PCHEs) appear promising for NGNP applications. The design and fabrication of this key component of NGNP is the primary focus of this paper. In the current study, two PCHEs were fabricated using Alloy 617 plates and will be experimentally investigated for their thermal-hydraulic performance in a high-temperature helium test facility (HTHF). The HTHF was primarily designed and constructed to test the thermal-hydraulic performance of PCHEs The test facility is primarily of Alloy 800H construction and is designed to facilitate experiments at temperatures and pressures up to 800oC and 3 MPa, respectively. The PCHE fabrication related processes, i.e., photochemical machining and diffusion bonding are briefly discussed for Alloy 617 plates. Diffusion bonding of Alloy 617 plates with and without a Ni interlayer is discussed. Furthermore, preliminary microstructural and mechanical characterization studies of representative diffusion bonded Alloy 617 specimens are presented.

  19. Influence of silicon dangling bonds on germanium thermal diffusion within SiO{sub 2} glass

    SciTech Connect

    Barba, D.; Martin, F.; Ross, G. G.; Cai, R. S.; Wang, Y. Q.; Demarche, J.; Terwagne, G.; Rosei, F.

    2014-03-17

    We study the influence of silicon dangling bonds on germanium thermal diffusion within silicon oxide and fused silica substrates heated to high temperatures. By using scanning electron microscopy and Rutherford backscattering spectroscopy, we determine that the lower mobility of Ge found within SiO{sub 2}/Si films can be associated with the presence of unsaturated SiO{sub x} chemical bonds. Comparative measurements obtained by x-ray photoelectron spectroscopy show that 10% of silicon dangling bonds can reduce Ge desorption by 80%. Thus, the decrease of the silicon oxidation state yields a greater thermal stability of Ge inside SiO{sub 2} glass, which could enable to considerably extend the performance of Ge-based devices above 1300 K.

  20. TEM Observation of the Ti Interlayer Between SiC Substrates During Diffusion Bonding

    NASA Technical Reports Server (NTRS)

    Tsuda, Hiroshi; Mori, Shigeo; Halbig, Michael C.; Singh, Mori

    2012-01-01

    Diffusion bonding was carried out to join SiC to SiC substrates using titanium interlayers. In this study, 10 m and 20 m thick physical vapor deposited (PVD) Ti surface coatings, and 10 and 20 m thick Ti foils were used. Diffusion bonding was performed at 1250 C for PVD Ti coatings and 1200 C for Ti foil. This study investigates the microstructures of the phases formed during diffusion bonding through TEM and selected-area diffraction analysis of a sample prepared with an FIB, which allows samples to be taken from the reacted area. In all samples, Ti3SiC2, Ti5Si3Cx and TiSi2 phases were identified. In addition, TiC and unknown phases also appeared in the samples in which Ti foils were used as interlayers. Furthermore, Ti3SiC2 phases show high concentration and Ti5Si3Cx formed less when samples were processed at a higher temperature and thinner interlayer samples were used. It appears that the formation of microcracks is caused by the presence of intermediate phase Ti5Si3Cx, which has anisotropic thermal expansion, and by the presence of an unidentified Ti-Si-C ternary phase with relatively low Si content.

  1. Investigations of diffusion-bonded stacked GaAs for infrared quasi-phasematched parametric oscillation

    SciTech Connect

    Gordon, L.A.; Eckardt, R.C.; Byer, R.L.

    1994-12-31

    The authors are developing the diffusion-bonded stacked (DBS) structure for quasi-phasematched interactions to meet the need for high power nonlinear conversions in the infrared. In the preliminary investigations, they have compared optical and thermal properties of some potential DBS materials. Theoretical projections of device performance were compared for DBS GaAs and ZnSe and birefringent crystals ZnGeP{sub 2} and AgGaSe{sub 2} for both second-harmonic generation (SHG) of 10-{micro}m radiation and 2-{micro}m pumped optical parametric oscillators (OPO`s). They are refining bonding processes for GaAs and have initial diffusion bonding results for ZnSe. They have fabricated and tested DBS GaAs structures for SHG, demonstrating that the crystal orientation is conserved during the bonding process, and that the nonlinear generation of the individual layers sums coherently. These studies indicate the DBS materials have potential for application in high-average-power OPO`s.

  2. Maskless RGB color patterning of vacuum-deposited small molecule OLED displays by diffusion of luminescent dopant molecules.

    PubMed

    Kajiyama, Yoshitaka; Kajiyama, Koichi; Aziz, Hany

    2015-06-29

    A maskless RGB color patterning technique based on diffusion of luminescent dopant molecules is proposed here for vacuum-deposited small molecule OLED displays. The proposed maskless color patterning technique enables us to overcome challenging issues in OLED display manufacturing arising from shadow mask limitations. This approach utilizes selective diffusion of luminescent dopant molecules from a donor substrate to an acceptor substrate. Results show that sufficiently high doping levels can be achieved through this technique and that devices with performance similar to those produced by standard co-deposition can be easily produced. Red, green and blue OLEDs are successfully fabricated side by side on one substrate using this technique. PMID:26191677

  3. Diffusion Bonding of 17-4 Precipitation Hardening Stainless Steel to Ti Alloy With and Without Ni Alloy Interlayer: Interface Microstructure and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Kundu, S.; Anand, G.; Chatterjee, S.

    2013-05-01

    In the present study, the diffusion bonding of 17-4 precipitation hardening stainless steel to Ti alloy with and without nickel alloy as intermediate material was carried out in the temperature range of 1073 K to 1223 K (800 °C to 950 °C) in steps of 298 K (25 °C) for 60 minutes in vacuum. The effects of bonding temperature on interfaces microstructures of bonded joint were analyzed by light optical and scanning electron microscopy. In the case of directly bonded stainless steel and titanium alloy, the layerwise α-Fe + χ, χ, FeTi + λ, FeTi + β-Ti phase, and phase mixture were observed at the bond interface. However, when nickel alloy was used as an interlayer, the interfaces indicate that Ni3Ti, NiTi, and NiTi2 are formed at the nickel alloy-titanium alloy interface and the PHSS-nickel alloy interface is free from intermetallics up to 1148 K (875 °C) and above this temperature, intermetallics were formed. The irregular-shaped particles of Fe5Cr35Ni40Ti15 have been observed within the Ni3Ti intermetallic layer. The joint tensile and shear strength were measured; a maximum tensile strength of ~477 MPa and shear strength of ~356.9 MPa along with ~4.2 pct elongation were obtained for the direct bonded joint when processed at 1173 K (900 °C). However, when nickel base alloy was used as an interlayer in the same materials at the bonding temperature of 1148 K (875 °C), the bond tensile and shear strengths increase to ~523.6 and ~389.6 MPa, respectively, along with 6.2 pct elongation.

  4. Fabrication and Design Aspects of High-Temperature Compact Diffusion Bonded Heat Exchangers

    SciTech Connect

    Sai K. Mylavarapu; Richard N. Christensen; Raymond R. Unocic; Richard E. Glosup; Mike W. Patterson

    2012-08-01

    The Very High Temperature Reactor (VHTR) using gas-cooled reactor technology is anticipated to be the reactor type for the Next Generation Nuclear Plant (NGNP). In this reactor concept with an indirect power cycle system, a high-temperature and high integrity Intermediate Heat Exchanger (IHX) with high effectiveness is required to efficiently transfer the core thermal output to a secondary fluid for electricity generation, hydrogen production, and/or industrial process heat applications. At present, there is no proven IHX concept for VHTRs. The current Technology Readiness Level (TRL) status issued by NGNP to all components associated with the IHX for reduced nominal reactor outlet temperatures of 750–800 degrees C is 3 on a 1–10 scale, with 10 indicating omplete technological maturity. Among the various potential IHX concepts available, diffusion bonded heat exchangers (henceforth called printed circuit heat exchangers, or PCHEs) appear promising for NGNP applications. The design and fabrication of this key component of NGNP with Alloy 617, a candidate high-temperature structural material for NGNP applications, are the primary focus of this paper. In the current study, diffusion bonding of Alloy 617 has been demonstrated, although the optimum diffusion bonding process parameters to engineer a quasi interface-free joint are yet to be determined. The PCHE fabrication related processes, i.e., photochemical etching and diffusion bonding are discussed for Alloy 617 plates. In addition, the authors’ experiences with these non-conventional machining and joining techniques are discussed. Two PCHEs are fabricated using Alloy 617 plates and are being experimentally investigated for their thermal-hydraulic performance in a High-Temperature Helium Facility (HTHF). The HTHF is primarily of Alloy 800H construction and is designed to facilitate experiments at temperatures and pressures up to 800 degrees C and 3 MPa, respectively. Furthermore, some preliminary microstructural and mechanical property characterization studies of representative diffusion bonded Alloy 617 specimens are presented. The characterization studies are restricted and less severe from an NGNP perspective but provide sufficient confidence to ensure safe operation of the heat exchangers in the HTHF. The test results are used to determine the design operating conditions for the PCHEs fabricated.

  5. Microstructural Characteristics of HIP-bonded Monolithic Nuclear Fuels with a Diffusion Barrier

    SciTech Connect

    Jan-Fong Jue; Dennis D. Keiser, Jr.; Cynthia R. Breckenridge; Glenn A. Moore; Mitchell K. Meyer

    2014-05-01

    Due to the limitation of maximum uranium load achievable by dispersion fuel type, the Global Threat Reduction Initiative (GTRI) is developing an advanced monolithic fuel to convert US high performance research reactors to low-enriched uranium. Hot-isostatic-press bonding was the single process down-selected to bond monolithic U-Mo fuel meat to aluminum alloy cladding. A diffusion barrier was applied to the U–Mo fuel meat by roll-bonding process to prevent extensive interaction between fuel meat and aluminum-alloy cladding. Microstructural characterization was performed on fresh fuel plates fabricated at Idaho National Laboratory. Interfaces between fuel meat, cladding, and diffusion barrier, as well as U–10Mo fuel meat and Al–6061 cladding were characterized by scanning electron microscopy. Preliminary results indicate that the interfaces contain many different phases while decomposition, second phases, and chemical banding were also observed in the fuel meat. The important attributes of the HIP-bonded monolithic fuel are • A typical Zr diffusion barrier of thickness 25 µm • Transverse cross section that exhibits relatively equiaxed grains with an average grain diameter of 10 µm • Chemical banding, in some areas more than 100 µm in length, that is very pronounced in longitudinal (i.e., rolling) direction with Mo concentration varying from 7–13 wt% • Decomposed areas containing plate-shaped low-Mo phase • A typical Zr/cladding interaction layer of thickness 1-2 µm • A visible UZr2 bearing layer of thickness 1-2 µm • Mo-rich precipitates (mainly Mo2Zr, forming a layer in some areas) followed by a Mo-depleted sub-layer between the visible UZr2-bearing layer and the U–Mo matrix • No excessive interaction between cladding and the uncoated fuel edge • Cladding-to-cladding bonding that exhibits no cracks or porosity with second phases high in Mg, Si, and O decorating the bond line. • Some of these attributes might be critical to the irradiation performance of monolithic U-10Mo nuclear fuel. There are several issues or concerns that warrant more detailed study, such as precipitation along cladding-to-cladding bond line, chemical banding, uncovered fuel-zone edge, and interaction layer between U–Mo fuel meat and zirconium. Future post-irradiation examination results will focus, among other things, on identifying in-reactor failure mechanisms and, eventually, directing further fresh fuel characterization efforts.

  6. Microstructural characteristics of HIP-bonded monolithic nuclear fuels with a diffusion barrier

    NASA Astrophysics Data System (ADS)

    Jue, Jan-Fong; Keiser, Dennis D.; Breckenridge, Cynthia R.; Moore, Glenn A.; Meyer, Mitchell K.

    2014-05-01

    Due to the limitation of maximum uranium load achievable by dispersion fuel type, the Global Threat Reduction Initiative is developing an advanced monolithic fuel to convert US high-performance research reactors to low-enriched uranium. Hot-isostatic-press (HIP) bonding was the single process down-selected to bond monolithic U-Mo fuel meat to aluminum alloy cladding. A diffusion barrier was applied to the U-Mo fuel meat by roll-bonding process to prevent extensive interaction between fuel meat and aluminum-alloy cladding. Microstructural characterization was performed on fresh fuel plates fabricated at Idaho National Laboratory. Interfaces between the fuel meat, the cladding, and the diffusion barrier, as well as between the U-10Mo fuel meat and the Al-6061 cladding, were characterized by scanning electron microscopy. Preliminary results indicate that the interfaces contain many different phases while decomposition, second phases, and chemical banding were also observed in the fuel meat. The important attributes of the HIP-bonded monolithic fuel are: diffusion barrier with a thickness of 25 μm. A transverse cross section that exhibits relatively equiaxed grains with an average grain diameter of 10 μm. Chemical banding, in some areas more than 100 μm in length, that is very pronounced in longitudinal (i.e., rolling) direction with Mo concentration varying from 7-13 wt.%. Decomposed areas containing plate-shaped low-Mo phase. A typical Zr/cladding interaction layer with a thickness of 1-2 μm. A visible UZr2 bearing layer with a thickness of 1-2 μm. Mo-rich precipitates (mainly Mo2Zr, forming a layer in some areas) followed by a Mo-depleted sub-layer between the visible UZr2-bearing layer and the U-Mo matrix. No excessive interaction between cladding and the uncoated fuel edge. Cladding-to-cladding bonding that exhibits no cracks or porosity with second phases high in Mg, Si, and O decorating the bond line. Some of these attributes might be critical to the irradiation performance of monolithic U-10Mo nuclear fuel. There are several issues or concerns that warrant more detailed study, such as precipitation along the cladding-to-cladding bond line, chemical banding, uncovered fuel-zone edge, and the interaction layer between the U-Mo fuel meat and zirconium. Future post-irradiation examination results will focus, among other things, on identifying in-reactor failure mechanisms and, eventually, directing further fresh fuel characterization efforts.

  7. Verification of the effect of surface preparation on Hot Isostatic Pressing diffusion bonding joints of CLAM steel

    NASA Astrophysics Data System (ADS)

    Zhao, Yanyun; Li, Chunjing; Huang, Bo; Liu, Shaojun; Huang, Qunying

    2014-12-01

    Hot Isostatic Pressing (HIP) diffusion bonding with CLAM steel is the primary candidate fabrication technique for the first wall (FW) of DFLL-TBM. Surface state is one of the key factors for the joints quality. The effect of surface state prepared with grinder and miller on HIP diffusion bonding joints of CLAM steel was investigated. HIP diffusion bonding was performed at 140 MPa and 1373 K within 3 h. The mechanical properties of the joints were investigated with instrumented Charpy V-notch impact tests and the microstructures of the joints were analyzed with scanning electron microscopy (SEM). The results showed that the milled samples with fine surface roughness were more suitable for CLAM steel HIP diffusion bonding.

  8. Elastic constants for superplastically formed/diffusion-bonded corrugated sandwich core

    NASA Technical Reports Server (NTRS)

    Ko, W. L.

    1980-01-01

    Formulas and associated graphs for evaluating the effective elastic constants for a superplastically formed/diffusion bonded (SPF/DB) corrugated sandwich core, are presented. A comparison of structural stiffnesses of the sandwich core and a honeycomb core under conditions of equal sandwich core density was made. The stiffness in the thickness direction of the optimum SPF/DB corrugated core (that is, triangular truss core) is lower than that of the honeycomb core, and that the former has higher transverse shear stiffness than the latter.

  9. Elastic stability of superplastically formed/diffusion-bonded orthogonally corrugated core sandwich plates

    NASA Technical Reports Server (NTRS)

    Ko, W. L.

    1980-01-01

    The paper concerns the elastic buckling behavior of a newly developed superplastically formed/diffusion-bonded (SPF/DB) orthogonally corrugated core sandwich plate. Uniaxial buckling loads were calculated for this type of sandwich plate with simply supported edges by using orthotropic sandwich plate theory. The buckling behavior of this sandwich plate was then compared with that of an SPF/DB unidirectionally corrugated core sandwich plate under conditions of equal structural density. It was found that the buckling load for the former was considerably higher than that of the latter.

  10. Measurement and Modeling of Water-Vapor Diffusion in Elastomers with Impact in Humidity and Vacuum Measurements

    NASA Astrophysics Data System (ADS)

    Šetina, Janez; Sefa, Makfir; Erjavec, Bojan; Hudoklin, Domen

    2013-03-01

    The dynamics of water-vapor dissolution in Viton O-rings is measured with a gravimetric method using a precise mass comparator. A sample gasket was degassed in high vacuum for a sufficiently long period to remove more than 99 % of the dissolved water vapor. After that, it was exposed to the ambient atmosphere with a controlled temperature, and relative humidity and water-vapor uptake curves were measured gravimetrically with a precise balance. The dynamics of a water-vapor release into vacuum from another sample that was previously saturated with water vapor at room temperature was determined. The sample was placed in a vacuum outgassing rate measurement apparatus. The time dependence of the evolved water vapor was calculated by integrating the measured outgassing rate. The physical process of water absorption can be described by the diffusion equation. The geometry of the samples required solving the diffusion equation in cylindrical coordinates. This was done numerically using a finite-difference method. As a result of the modeling, room temperature values of the diffusion constant D, the solubility s, and the permeability K = D× s of water vapor in the sample material (Viton A-401C) were obtained. For sample 1, we obtained D = 8.0 × 10 ^{-8} cm2 {\\cdot } s^{-1} and s = 6.5 × 10^{-7} g {\\cdot } cm^-3 Pa^{-1}, while for sample 2, D = 3.0 × 10^{-7} cm2 s^{-1} and s = 3.5 × 10^{-7} g {\\cdot } cm^{-3} {\\cdot } Pa^{-1}.

  11. Diffusion Bonding Technology of Tungsten and SiC/SiC Composites for Nuclear Applications

    NASA Astrophysics Data System (ADS)

    Kishimoto, Hirotatsu; Shibayama, Tamaki; Abe, Takahiro; Shimoda, Kazuya; Kawamura, Satoshi; Kohyama, Akira

    2011-10-01

    Silicon carbide (SiC) is a candidate for the structural material in the next generation nuclear plants. Use of SiC/SiC composites is expected to increase the operation temperature of system over 1000 °C. For the high temperature system, refractory metals are planned to be used for several components. Tungsten is a candidate of armor on the divertor component in fusion, and is planned to be used for an upper-end plug of SiC/SiC fuel pin in a Gas cooled Fast Reactor (GFR). Joining technique of the SiC/SiC composites and tungsten is an important issue for nuclear systems in future. Nano-Infiltration and Transient Eutectoid (NITE) method is able to provide dense stable and high strength SiC/SiC composites having high resistance against pressure at elevated temperature, a diffusion bonding technique is usable to join the materials. Present research produces a NITE-SiC/SiC composite and tungsten as the similar dimension as a projected cladding tube of fuel pin for GFR using diffusion bonding, and investigated microstructure and mechanical properties.

  12. Detailed analysis of surface asperity deformation mechanism in diffusion bonding of steel hollow structural components

    NASA Astrophysics Data System (ADS)

    Zhang, C.; Li, H.; Li, M. Q.

    2016-05-01

    This study focused on the detailed analysis of surface asperity deformation mechanism in similar diffusion bonding as well as on the fabrication of high quality martensitic stainless steel hollow structural components. A special surface with regular patterns was processed to be joined so as to observe the extent of surface asperity deformation under different bonding pressures. Results showed that an undamaged hollow structural component has been obtained with full interfacial contact and the same shear strength to that of base material. Fracture surface characteristic combined with surface roughness profiles distinctly revealed the enhanced surface asperity deformation as the applied pressure increases. The influence of surface asperity deformation mechanism on joint formation was analyzed: (a) surface asperity deformation not only directly expanded the interfacial contact areas, but also released deformation heat and caused defects, indirectly accelerating atomic diffusion, then benefits to void shrinkage; (b) surface asperity deformation readily introduced stored energy difference between two opposite sides of interface grain boundary, resulting in strain induced interface grain boundary migration. In addition, the influence of void on interface grain boundary migration was analyzed in detail.

  13. Diffuse lymphatic leakage after continuous vacuum-assisted closure therapy for thoracic wound infection after rib stabilization

    PubMed Central

    Dackam, Sandrine; Furrer, Katarzyna; Haug, Martin; Lardinois, D.

    2015-01-01

    Vacuum-assisted closure (VAC) therapy is a useful tool in the management of a wide spectrum of complex wounds in cardiothoracic surgery. It promotes healing through the application of a controlled and localized negative pressure on porous polyurethane absorbent foams. Known advantages of the VAC therapy are the acceleration of wound healing, stimulation of granulation tissue and reduced tissue edema. Despite its excellent properties, some related complications after and during the therapy have been reported. We report the case of a 47-year-old female with a thoracic wound infection after rib stabilization, managed with open surgery and VAC therapy, which was complicated by a diffuse lymphatic leakage. This is the first case described of diffuse lymphatic leakage followed by partial necrosis of the breast after continuous VAC therapy. We recommend the application of a lower pressure level of this device for complex wounds of the chest wall near the breast. PMID:26675995

  14. Postarc phenomena in a diffuse self-commutating dc vacuum arc

    SciTech Connect

    Graneau, N. . Dept. of Engineering Science)

    1989-10-01

    Measurements have been made of the postarc chopping current of a self-commutating dc vacuum arc. Cathode current, anode current, and arc voltage, as well as ion current, to a grounded shield are monitored. A qualitative description of conditions in the gap is proposed, explaining the apparent current reversal observed.

  15. Interface microstructures in the diffusion bonding of a titanium alloy Ti 6242 to an Inconel 625

    SciTech Connect

    Aleman, B.; Gutierrez, I.; Urcola, J.J. . Dept. of Materials)

    1995-02-01

    Surveys carried out by some oil companies have shown a recent and clear trend toward drilling wells to greater depths. As the drilling for oil and gas gets deeper, the requirements of materials for tubing become more stringent, due to the rise in temperature and pressure and also because the tubes have to sustain their own weight. In this paper, Ti6242 alloy has been diffusion bonded to a superalloy INCONEL 625. The microstructures of the as-processed products have been analyzed using optical metallography, scanning electron microscope (SEM), and scanning transmission electron microscope (STEM) techniques. The interdiffusion of the different elements through the interface has been determined using energy-dispersive spectroscopy (EDS) microanalysis in both a SEM and a STEM. Several regions around the original interface have been observed. Starting from the superalloy INCONEL 625, first a sigma phase (Cr[sub 4]Ni[sub 3]Mo[sub 2]), followed by several phases like NbNi[sub 3], [eta]Ni[sub 3]Ti, Cr(20 pct Mo), [beta] Cr[sub 2]Ti, NiTi, TiO, TiNi, and Ti[sub 2]Ni intermetallics, just before the Ti6242 have been identified. Because the diffusion of Ni in Ti is faster than the diffusion of Ti in the superalloy, a Kirkendall effect was produced. The sequence of formation of the different phases were in agreement with the ternary Ti-Cr-Ni diagram.

  16. Application of superplastically formed and diffusion bonded aluminum to a laminar flow control leading edge

    NASA Technical Reports Server (NTRS)

    Goodyear, M. D.

    1987-01-01

    NASA sponsored the Aircraft Energy Efficiency (ACEE) program in 1976 to develop technologies to improve fuel efficiency. Laminar flow control was one such technology. Two approaches for achieving laminar flow were designed and manufactured under NASA sponsored programs: the perforated skin concept used at McDonnell Douglas and the slotted design used at Lockheed-Georgia. Both achieved laminar flow, with the slotted design to a lesser degree (JetStar flight test program). The latter design had several fabrication problems concerning springback and adhesive flow clogging the air flow passages. The Lockheed-Georgia Company accomplishments is documented in designing and fabricating a small section of a leading edge article addressing a simpler fabrication method to overcome the previous program's manufacturing problems, i.e., design and fabrication using advanced technologies such as diffusion bonding of aluminum, which has not been used on aerospace structures to date, and the superplastic forming of aluminum.

  17. [Vacuum-assisted fascial closure in the management of diffuse peritonitis].

    PubMed

    Hinck, D; Struve, R; Gatzka, F; Schürmann, G

    2006-04-01

    The surgical treatment of patients suffering from peritonitis with an open abdomen is commonplace. However scheduled as well as required dressing changes and peritoneal lavages mean a time- and costs-intensive challenge for the nursing and medical personnel. Since the introduction of the abdominal dressing-kit (KCI, Walluf, Germany) in the management of diffuse peritonitis one expects to influence the patients' recovery in a positive way due to the continuous evacuation of intraabdominal infectious fluids, augmentation of tissue's granulation, prevention of fascial retraction and prevention of an abdominal compartment syndrome. First on trial we established 2004 in our surgical department the use of the abdominal dressing-kit as a routine procedure in the management of diffuse peritonitis. PMID:16575658

  18. Diffusion bonding of CMSX-4 to UDIMET 720 using PVD-coated interfaces and HIP

    SciTech Connect

    Larker, R.; Ockborn, J.; Selling, B.

    1999-07-01

    There is an increasing interest in development of manufacturing methods for Dual Property BLISKs (BLaded dISKs), consisting of creep resistant airfoils and fatigue resistant disks bonded together by a durable joint. Optimum heat treatments are, however, very different for creep resistant single crystal CMSX-4 and fatigue resistant polycrystalline Udimet 720 selected in this study, but fortunately the first aging treatment for CMSX-4 (1140 C, 2-6h, AC) is similar to the partial solution treatment of U 720 HS2 (1115 C, 4h, OQ). Based on this, diffusion bonding was performed by HIP at 1120 C and 200 MPa argon pressure for 4 h, followed by cooling to 400 C. Subsequently, a shortened Udimet 720 HS2 two-step aging treatment was adopted by heating to 650 C for 6 h followed by cooling to 400 C, heating to 760 C for 2 h, and finally cooling to R.T. under remaining HIP pressure. Plasma etching followed by thin (80 nm) PVD coating with either nickel or titanium were used to clean and protect the polished surfaces before joining. The selection of coatings was governed by the possibility to reduce oxidized nickel by flushing with hydrogen at 330 C during evacuation of the HIP capsules, and by the large solubility of oxygen in titanium. Hot tensile testing was performed at 750 C on both joined and reference materials subjected to the modified heat treatment. Initially solution treated Udimet 720 and CMSX-4 comprised the reference materials. The testing showed that joints with Ni-PV coatings were almost as strong as Udimet 720 (although with very limited elongation), while the joints with Ti-PVD coatings were weaker.

  19. Diffuse reflectance infrared spectroscopic identification of dispersant/particle bonding mechanisms in functional inks.

    PubMed

    Deiner, L Jay; Farjami, Elaheh

    2015-01-01

    In additive manufacturing, or 3D printing, material is deposited drop by drop, to create micron to macroscale layers. A typical inkjet ink is a colloidal dispersion containing approximately ten components including solvent, the nano to micron scale particles which will comprise the printed layer, polymeric dispersants to stabilize the particles, and polymers to tune layer strength, surface tension and viscosity. To rationally and efficiently formulate such an ink, it is crucial to know how the components interact. Specifically, which polymers bond to the particle surfaces and how are they attached? Answering this question requires an experimental procedure that discriminates between polymer adsorbed on the particles and free polymer. Further, the method must provide details about how the functional groups of the polymer interact with the particle. In this protocol, we show how to employ centrifugation to separate particles with adsorbed polymer from the rest of the ink, prepare the separated samples for spectroscopic measurement, and use Diffuse Reflectance Fourier Transform Infrared Spectroscopy (DRIFTS) for accurate determination of dispersant/particle bonding mechanisms. A significant advantage of this methodology is that it provides high level mechanistic detail using only simple, commonly available laboratory equipment. This makes crucial data available to almost any formulation laboratory. The method is most useful for inks composed of metal, ceramic, and metal oxide particles in the range of 100 nm or greater. Because of the density and particle size of these inks, they are readily separable with centrifugation. Further, the spectroscopic signatures of such particles are easy to distinguish from absorbed polymer. The primary limitation of this technique is that the spectroscopy is performed ex-situ on the separated and dried particles as opposed to the particles in dispersion. However, results from attenuated total reflectance spectra of the wet separated particles provide evidence for the validity of the DRIFTS measurement. PMID:25993049

  20. Method for producing components with internal architectures, such as micro-channel reactors, via diffusion bonding sheets

    DOEpatents

    Alman, David E.; Wilson, Rick D.; Davis, Daniel L.

    2011-03-08

    This invention relates to a method for producing components with internal architectures, and more particularly, this invention relates to a method for producing structures with microchannels via the use of diffusion bonding of stacked laminates. Specifically, the method involves weakly bonding a stack of laminates forming internal voids and channels with a first generally low uniaxial pressure and first temperature such that bonding at least between the asperites of opposing laminates occurs and pores are isolated in interfacial contact areas, followed by a second generally higher isostatic pressure and second temperature for final bonding. The method thereby allows fabrication of micro-channel devices such as heat exchangers, recuperators, heat-pumps, chemical separators, chemical reactors, fuel processing units, and combustors without limitation on the fin aspect ratio.

  1. Nanostructure Particle-Reinforced Transient Liquid Phase Diffusion Bonding: a Comparative Study

    NASA Astrophysics Data System (ADS)

    Cooke, Kavian O.; Khan, Tahir I.; Oliver, Gossett D.

    2011-08-01

    Particle-reinforced aluminum-metal matrix composites (Al-MMCs) are used in many engineering applications, because they provide significant advantages when compared to monolithic aluminum alloys. However, there still exists the need to identify a suitable joining process for these materials, which minimizes particulate disruption and retains the strength of the MMC within the joint region. This study presents a comparison between joint qualities achieved when a monolithic interlayer is used vs when a nanoparticle-reinforced composite interlayer is used during transient liquid phase diffusion bonding of Al-6061 alloy containing 15 vol pct of Al2O3 particles. Examination of the joint region using scanning electron microscopy (SEM), wavelength dispersive spectroscopy (WDS), and X-ray diffraction (XRD) showed the formation of eutectic phases such as Al3Ni, Al9FeNi, and Ni3Si within the joint zone. The results indicate that the addition of nanoparticle reinforcements into the interlayer can be used to improve joint strength and minimize particle segregation.

  2. Indirect Versus Direct Heating of Sheet Materials: Superplastic Forming and Diffusion Bonding Using Lasers

    NASA Astrophysics Data System (ADS)

    Jocelyn, Alan; Kar, Aravinda; Fanourakis, Alexander; Flower, Terence; Ackerman, Mike; Keevil, Allen; Way, Jerome

    2010-06-01

    Many from within manufacturing industry consider superplastic forming (SPF) to be ‘high tech’, but it is often criticized as too complicated, expensive, slow and, in general, an unstable process when compared to other methods of manipulating sheet materials. Perhaps, the fundamental cause of this negative perception of SPF, and also of diffusion bonding (DB), is the fact that the current process of SPF/DB relies on indirect sources of heating to produce the conditions necessary for the material to be formed. Thus, heat is usually derived from the electrically heated platens of hydraulic presses, to a lesser extent from within furnaces and, sometimes, from heaters imbedded in ceramic moulds. Recent evaluations of these isothermal methods suggest they are slow, thermally inefficient and inappropriate for the process. In contrast, direct heating of only the material to be formed by modern, electrically efficient, lasers could transform SPF/DB into the first choice of designers in aerospace, automotive, marine, medical, architecture and leisure industries. Furthermore, ‘variable temperature’ direct heating which, in theory, is possible with a laser beam(s) may provide a means to control material thickness distribution, a goal of enormous importance as fuel efficient, lightweight structures for transportation systems are universally sought. This paper compares, and contrasts, the two systems and suggests how a change to laser heating might be achieved.

  3. Evaluation of Cu as an interlayer in Be/F82H diffusion bonds for ITER TBM

    NASA Astrophysics Data System (ADS)

    Hunt, R. M.; Goods, S. H.; Ying, A.; Dorn, C. K.; Abdou, M.

    2011-10-01

    Copper has been investigated as a potential interlayer material for diffusion bonds between beryllium and Reduced Activation Ferritic/Martensitic (RAFM) steel. Utilizing Hot Isostatic Pressing (HIP), copper was directly bonded to a RAFM steel, F82H, at 650 °C, 700 °C, 750 °C, 800 °C and 850 °C, under 103 MPa for 2 h. Interdiffusion across the bonded interface was limited to 1 μm or less, even at the highest HIP'ing temperature. Through mechanical testing it was found that samples HIP'ed at 750 °C and above remain bonded up to 211 MPa under tensile loading, at which point ductile failure occurred in the bulk copper. As titanium will be used as a barrier layer to prevent the formation of brittle Be/Cu intermetallics, additional annealing studies were performed on copper samples coated with a titanium thin film to study Ti/Cu interdiffusion characteristics. Samples were heated to temperatures between 650 °C and 850 °C for 2 h in order to mimic the range of likely HIP temperatures. A correlation was drawn between HIP temperature and diffusion depth for use in determining the minimum Ti film thickness necessary to block diffusion in the Be/F82H joint.

  4. Effects of interface bonding and defects on boron diffusion at Si/SiO{sub 2} interface

    SciTech Connect

    Kim, Geun-Myeong; Oh, Young Jun; Chang, K. J.

    2013-12-14

    We perform first-principles density functional calculations to find the migration pathway and barrier for B diffusion at the Si/SiO{sub 2} interface. For various interface models, in which crystalline α-quartz or amorphous silica (a-SiO{sub 2}) is placed on Si, we examine stable and metastable configurations of B-related defects which play a role in B diffusion. While a substitutional B alone is immobile in Si, it tends to diffuse to the interface via an interstitialcy mechanism in the presence of a self-interstitial and then changes into an interstitial B in oxide via a kick-out mechanism, leaving the self-interstitial at the interface. At the defect-free interface, where bridging O atoms are inserted to remove interface dangling bonds, an interstitial B prefers to intervene between the interface Si and bridging O atoms and subsequently diffuses through the hollow space or along the network of the Si-O-Si bonds in oxide. The overall migration barriers are calculated to be 2.02–2.12 eV at the Si/α-quartz interface, while they lie in the range of 2.04 ± 0.44 eV at the Si/a-SiO{sub 2} interface, similar to that in α-quartz. The migration pathway and barrier are not significantly affected by interface defects such as suboxide bond and O protrusion, while dangling bonds in the suboxide region can increase the migration barrier by about 1.5 eV. The result that the interface generally does not hinder the B diffusion from Si to SiO{sub 2} assists in understanding the underlying mechanism for B segregation which commonly occurs at the Si/SiO{sub 2} interface.

  5. Diffusion Bonding Behavior and Characterization of Joints Made Between 316L Stainless Steel Alloy and AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Elthalabawy, Waled Mohamed

    The 316L austenitic stainless steel and AZ31 magnesium alloy have physical and mechanical properties which makes these alloys suitable in a number of high technology based industries such as the aerospace and automotive sectors. However, for these alloys to be used in engineering applications, components must be fabricated and joined successfully. The differences in the physical and metallurgical properties between these two alloys prevents the use of conventional fusion welding processes commonly employed in aerospace and transport industry. Therefore, alternative techniques need to be developed and diffusion bonding technology is a process that has considerable potential to join these two dissimilar alloys. In this research work both solid-state and transient liquid phase (TLP) bonding processes were applied. The solid-state bonding of 316L steel to AZ31 magnesium alloy was possible at a bonding temperature of 550°C for 120 minutes using a pressure of 1.3 MPa. The interface characterization of the joint showed a thin intermetallic zone rich in Fe-Al was responsible for providing a metallurgical bond. However, low joint shear strengths were recorded and this was attributed to the poor surface to surface contact. The macro-deformation of the AZ31 alloy prevented the use of higher bonding pressures and longer bonding times. In order to overcome these problems, the TLP bonding process was implemented using pure Cu and Ni foils as interlayers which produced a eutectic phase at the bonding temperature. This research identified the bonding mechanism through microstructural and differential scanning calorimetry investigations. The microstructural characterization of the TLP joints identified intermetallics which became concentrated along the 316L steel/AZ31 bond interface due to the "pushing effect" of the solid/liquid interface during isothermal solidification stage of bonding. The size and concentration of the intermetallics had a noticeable effect on the final joint strength properties. TLP bonding using electrodeposited coatings of Cu and Ni were used as a way of controlling the volume of eutectic liquid formed at the joint. Theoretical and experimental work showed that the use of thin coatings was successful in reducing the size and amount of intermetallics formed at the joint and this had the effect on increasing joint shear strength values.

  6. The Structure and Properties of Diffusion Assisted Bonded Joints in 17-4 PH, Type 347, 15-5 PH and Nitronic 40 Stainless Steels

    NASA Technical Reports Server (NTRS)

    Wigley, D. A.

    1981-01-01

    Diffusion assisted bonds are formed in 17-4 PH, 15-5 PH, type 347 and Nitronic 40 stainless steels using electrodeposited copper as the bonding agent. The bonds are analyzed by conventional metallographic, electron microprobe analysis, and scanning electron microscopic techniques as well as Charpy V-notch impact tests at temperatures of 77 and 300 K. Results are discussed in terms of a postulated model for the bonding process.

  7. Time-dependent failure of silver-interlayer diffusion bonds between non-deforming base-metals

    SciTech Connect

    Kassner, M.E.; Rosen, R.S.; Henshall, G.A. ); Challenger, K.D. . Dept. of Materials Science and Engineering)

    1989-11-22

    Silver-interlayer diffusion-bonds, fabricated at low temperatures using planar-magnetron sputtering, exhibit very high tensile strengths. Earlier work has shown that these joints undergo delayed failure at relatively low tensile stresses at ambient temperature for the case in which plasticity occurs in the base materials. Failure apparently occurs by a microvoid coalescence mechanism at the bond interfaces. Delayed tensile failures were investigated in this study for the case in which the applied stress does not produce any plastic deformation in the base metal. Failure occurs and appears to be controlled by time-dependent plasticity within the silver interlayer, which is governed by the effective stress in the interlayer. The plasticity causes cavity nucleation and, eventually, interlinkage and failure. These findings are believed to be generally applicable to any thin interlayer bond, including those prepared by processes different than physical vapor-deposition. 25 refs., 5 figs.

  8. Surface modification of compressor steels using thermally assisted ionic diffusion in the titanium plasma of a vacuum arc discharge

    NASA Astrophysics Data System (ADS)

    Muboyadzhyan, S. A.; Azarovskii, E. N.

    2015-11-01

    The thermally stimulated ionic diffusion (ionic modification) of titanium ions at the surfaces of EP866 and EI961 compressor steels is considered in the plasma of the high-current vacuum-arc discharge (VAD) in an ion-plasma MAP-3 plant. The dependences of the sample temperature in the sputtering chamber of the ion-plasma MAP-3 plant and the rate of specific change of the sample mass on the bias voltage at a VAD current of 300 A are obtained. The elemental composition of the surface layers of the samples subjected to ion treatment is studied. It is shown that, at a VAD current of 300 A and a bias voltage up to 400 V, the compressor steel sample temperature does not exceed 440°C and the inversion voltage, which determines the transition from coating condensation to ion etching of a substrate, is ~360 V for EP866 steel and ~390 V for EI961 steel. The corrosion resistance of the compressor steels modified at a VAD current of 300 A is investigated.

  9. Effect of High Temperature Storage in Vacuum, Air, and Humid Conditions on Degradation of Gold/Aluminum Wire Bonds in PEMs

    NASA Technical Reports Server (NTRS)

    Teverovsky, Alexander

    2006-01-01

    Microcircuits encapsulated in three plastic package styles were stored in different environments at temperatures varying from 130 C to 225 C for up to 4,000 hours in some cases. To assess the effect of oxygen, the parts were aged at high temperatures in air and in vacuum chambers. The effect of humidity was evaluated during long-term highly accelerated temperature and humidity stress testing (HAST) at temperatures of 130 C and 150 C. High temperature storage testing of decapsulated microcircuits in air, vacuum, and HAST chambers was carried out to evaluate the role of molding compounds in the environmentally-induced degradation and failure of wire bonds (WB). This paper reports on accelerating factors of environment and molding compound on WB failures. It has been shown that all environments, including oxygen, moisture, and the presence of molding compounds reduce time-to-failures compared to unencapsulated devices in vacuum conditions. The mechanism of the environmental effect on KB degradation is discussed.

  10. Superplastic forming and diffusion bonding of rapidly solidified, dispersion strengthened aluminum alloys for elevated temperature structural applications

    NASA Technical Reports Server (NTRS)

    Ting, E. Y.; Kennedy, J. R.

    1989-01-01

    Rapidly solidified alloys, based upon the Al-Fe-V-Si system and designed for elevated temperature applications, were evaluated for superplasticity and diffusion bonding behavior. Alloys with 8, 16, 27, and 36 volume percent silicide dispersoids were produced; dispersoid condition was varied by rolling at 300, 400, and 500 C (572, 752, and 932 F). Superplastic behavior was evaluated at strain rates from 1 x 10(exp -6)/s to 8.5/s at elevated temperatures. The results indicate that there was a significant increase in elongation at higher strain rates and at temperatures above 600 C (1112 F). However, the exposure of the alloys to temperatures greater than 600 C (1112 F) resulted in the coarsening of the strengthening dispersoid and the degradation of mechanical properties. Diffusion bonding was possible using low gas pressure at temperatures greater than 600 C (1112 F) which also resulted in degraded properties. The bonding of Al-Fe-V-Si alloys to 7475 aluminum alloy was performed at 516 C (960 F) without significant degradation in microstructure. Bond strengths equal to 90 percent that of the base metal shear strength were achieved. The mechanical properties and microstructural characteristics of the alloys were investigated.

  11. Development of a Low-Cost Process for Manufacturing of Ti-Metal Matrix Composite by Roll-Diffusion Bonding

    NASA Astrophysics Data System (ADS)

    Testani, C.; Ferraro, F.

    2010-06-01

    Composite materials with titanium-alloy matrix are currently the class of material with the highest specific resistance at temperatures up to 800 °C. The main hurdle to their application is their final cost. Even if it is clear that the costs of constituent materials are decreasing due to volume production effects, the production processing costs remain high due to the batch production approach. Centro Sviluppo Materiali’s (CSM) efforts have focused on the manufacturing process in order to obtain an innovative solution to reduce the manufacturing costs with respect to the hot isostatic pressing (HIP) process that represents the standard production process for this class of materials. The new approach can allow a cost reduction of about 40%; this result was obtained by developing an experimental “diffusion bonding” plant for co-rolling at high temperature in a superplastic rolling regime, sheets of titanium alloy and monofilament silicon carbide fabrics. The experimental pilot plant was proposed for patent with RM2006A000261 in May 2006. This paper describes the manufacturing phases and process results. Moreover, has been shown that the diffusion in the solid state was obtained in a process window that was at least 100 times faster than that of HIP. High-temperature tensile tests were carried out on specimens machined from metallic matrix composite materials produced with the roll-diffusion bonding (RDB) process. The samples produced were also submitted to electrochemical dissolution tests of the metallic matrix in order to verify the geometric integrity of the fibers inside the matrix after the bonding phase. The results achieved as well as the process knowledge acquired with the CSM pilot plant are the base for further development of industrial application of the titanium roll-diffusion bonding.

  12. Effect of electron energy distribution functions on plasma generated vacuum ultraviolet in a diffusion plasma excited by a microwave surface wave

    SciTech Connect

    Zhao, J. P.; Chen, L.; Funk, M.; Sundararajan, R.; Nozawa, T.; Samukawa, S.

    2013-07-15

    Plasma generated vacuum ultraviolet (VUV) in diffusion plasma excited by a microwave surface wave has been studied by using dielectric-based VUV sensors. Evolution of plasma VUV in the diffusion plasma as a function of the distance from the power coupling surface is investigated. Experimental results have indicated that the energy and spatial distributions of plasma VUV are mainly controlled by the energy distribution functions of the plasma electrons, i.e., electron energy distribution functions (EEDFs). The study implies that by designing EEDF of plasma, one could be able to tailor plasma VUV in different applications such as in dielectric etching or photo resist smoothing.

  13. Microstructure of Reaction Zone Formed During Diffusion Bonding of TiAl with Ni/Al Multilayer

    NASA Astrophysics Data System (ADS)

    Simões, Sónia; Viana, Filomena; Koçak, Mustafa; Ramos, A. Sofia; Vieira, M. Teresa; Vieira, Manuel F.

    2012-05-01

    In this article, the characterization of the interfacial structure of diffusion bonding a TiAl alloy is presented. The joining surfaces were modified by Ni/Al reactive multilayer deposition as an alternative approach to conventional diffusion bonding. TiAl substrates were coated with alternated Ni and Al nanolayers. The nanolayers were deposited by dc magnetron sputtering with 14 nm of period (bilayer thickness). Joining experiments were performed at 900 °C for 30 and 60 min with a pressure of 5 MPa. Cross sections of the joints were prepared for characterization of their interfaces by scanning electron microscopy (SEM), transmission electron microscopy (TEM), scanning transmission electron microscopy (STEM), high resolution TEM (HRTEM), energy dispersive x-ray spectroscopy (EDS), and electron backscatter diffraction (EBSD). Several intermetallic compounds form at the interface, assuring the bonding of the TiAl. The interface can be divided into three distinct zones: zone 1 exhibits elongated nanograins, very small equiaxed grains are observed in zone 2, while zone 3 has larger equiaxed grains. EBSD analysis reveals that zone 1 corresponds to the intermetallic Al2NiTi and AlNiTi, and zones 2 and 3 to NiAl.

  14. Study of diffusion bond development in 6061 aluminum and its relationship to future high density fuels fabrication.

    SciTech Connect

    Prokofiev, I.; Wiencek, T.; McGann, D.

    1997-10-07

    Powder metallurgy dispersions of uranium alloys and silicides in an aluminum matrix have been developed by the RERTR program as a new generation of proliferation-resistant fuels. Testing is done with miniplate-type fuel plates to simulate standard fuel with cladding and matrix in plate-type configurations. In order to seal the dispersion fuel plates, a diffusion bond must exist between the aluminum coverplates surrounding the fuel meat. Four different variations in the standard method for roll-bonding 6061 aluminum were studied. They included mechanical cleaning, addition of a getter material, modifications to the standard chemical etching, and welding methods. Aluminum test pieces were subjected to a bend test after each rolling pass. Results, based on 400 samples, indicate that at least a 70% reduction in thickness is required to produce a diffusion bond using the standard rollbonding method versus a 60% reduction using the Type II method in which the assembly was welded 100% and contained open 9mm holes at frame corners.

  15. Reactive force field simulation of proton diffusion in BaZrO3 using an empirical valence bond approach.

    PubMed

    Raiteri, Paolo; Gale, Julian D; Bussi, Giovanni

    2011-08-24

    A new reactive force field to describe proton diffusion within the solid oxide fuel cell material BaZrO(3) has been derived. Using a quantum mechanical potential energy surface, the parameters of an interatomic potential model to describe hydroxyl groups within both pure and yttrium-doped BaZrO(3) have been determined. Reactivity is then incorporated through the use of the empirical valence bond model. Molecular dynamics simulations (EVB-MD) have been performed to explore the diffusion of hydrogen using a stochastic thermostat and barostat whose equations are extended to the isostress-isothermal ensemble. In the low concentration limit, the presence of yttrium is found not to significantly influence the diffusivity of hydrogen, despite the proton having a longer residence time at oxygen adjacent to the dopant. This lack of influence is due to the fact that trapping occurs infrequently, even when the proton diffuses through octahedra adjacent to the dopant. The activation energy for diffusion is found to be 0.42 eV, in good agreement with experimental values, though the prefactor is slightly underestimated. PMID:21813946

  16. Deformation of Bi-PST crystals of TiAl produced by diffusion bonding[Polysynthetically Twinned

    SciTech Connect

    Imamura, D. Hoshikawa, H.; Kishida, K.; Inui, H.; Yamaguchi, M.

    1999-07-01

    Diffusion bonded bi-PST crystals of three different series were prepared and they were deformed in tension at room temperature. Yield stress and elongation exhibited by bi-PST crystals consisting of component crystals with the lamellar microstructure aligned along the tensile axis do not significantly differ from those of component crystals. Plastic strain incompatibility at the interface exerts a strong influence on the deformation behavior of bi-PST crystals when the incompatibility activates additional information modes which are much harder than deformation modes operative in each component crystal.

  17. Microstructure of arc brazed and diffusion bonded joints of stainless steel and SiC reinforced aluminum matrix composite

    NASA Astrophysics Data System (ADS)

    Elßner, M.; Weis, S.; Grund, T.; Wagner, G.; Habisch, S.; Mayr, P.

    2016-03-01

    Joint interfaces of aluminum and stainless steel often exhibit intermetallics of Al-Fe, which limit the joint strength. In order to reduce these brittle phases in joints of aluminum matrix composites (AMC) and stainless steel, diffusion bonding and arc brazing are used. Due to the absence of a liquid phase, diffusion welding can reduce the formation of these critical in- termetallics. For this joining technique, the influence of surface treatments and adjusted time- temperature-surface-pressure-regimes is investigated. On the other hand, arc brazing offers the advantage to combine a localized heat input with the application of a low melting filler and was conducted using the system Al-Ag-Cu. Results of the joining tests using both approaches are described and discussed with regard to the microstructure of the joints and the interfaces.

  18. A comparative study of high velocity oxygen fuel, vacuum plasma spray, and axial plasma spray for the deposition of CoNiCrAlY bond coat alloy

    NASA Astrophysics Data System (ADS)

    Scrivani, A.; Bardi, U.; Carrafiello, L.; Lavacchi, A.; Niccolai, F.; Rizzi, G.

    2003-12-01

    In the aerospace field as well as in the stationary gas turbine field, thermally sprayed coatings are used to improve the surface properties of nickel-super-alloys materials. Coatings are commonly used as bond coat and antioxidation materials (mainly MCrAlY alloys) and as thermal barrier coatings (mainly yttria partially stabilized zirconia). The purpose of the current study was to assess the properties of thermally sprayed bond coat CoNiCrAlY alloys comparing the performance of three different techniques: vacuum plasma spray (VPS), high velocity oxygen fuel (HVOF), and axial plasma spray (AxPS). The quality of the deposited films has been assessed and compared from the point of view of microstructural (porosity, oxide concentration, unmelted particles presence) and mechanical (hardness) characteristics. The surface composition and morphology of the coatings were also determined. Specific efficiency tests were performed for the three examined technologies. The highest quality coatings are obtained by VPS, but also high velocity oxygen fuel and AxPS sprayed films have interesting properties, which can make their use interesting for some applications.

  19. Dynamics of supercritical methanol of varying density from first principles simulations: Hydrogen bond fluctuations, vibrational spectral diffusion, and orientational relaxation

    NASA Astrophysics Data System (ADS)

    Yadav, Vivek Kumar; Chandra, Amalendu

    2013-06-01

    A first principles study of the dynamics of supercritical methanol is carried out by means of ab initio molecular dynamics simulations. In particular, the fluctuation dynamics of hydroxyl stretch frequencies, hydrogen bonds, dangling hydroxyl groups, and orientation of methanol molecules are investigated for three different densities at 523 K. Apart from the dynamical properties, various equilibrium properties of supercritical methanol such as the local density distributions and structural correlations, hydrogen bonding aspects, frequency-structure correlations, and dipole distributions of methanol molecules are also investigated. In addition to the density dependence of various equilibrium and dynamical properties, their dependencies on dispersion interactions are also studied by carrying out additional simulations using a dispersion corrected density functional for all the systems. It is found that the hydrogen bonding between methanol molecules decreases significantly as we move to the supercritical state from the ambient one. The inclusion of dispersion interactions is found to increase the number of hydrogen bonds to some extent. Calculations of the frequency-structure correlation coefficient reveal that a statistical correlation between the hydroxyl stretch frequency and the nearest hydrogen-oxygen distance continues to exist even at supercritical states of methanol, although it is weakened with increase of temperature and decrease of density. In the supercritical state, the frequency time correlation function is found to decay with two time scales: One around or less than 100 fs and the other in the region of 250-700 fs. It is found that, for supercritical methanol, the times scales of vibrational spectral diffusion are determined by an interplay between the dynamics of hydrogen bonds, dangling OD groups, and inertial rotation of methanol molecules and the roles of these various components are found to vary with density of the supercritical solvent. Effects of system size on the calculated structural and dynamical properties are also investigated in the present study.

  20. Fine-grain titanium 6AI-4V for superplastic forming and diffusion bonding of aerospace products

    NASA Astrophysics Data System (ADS)

    Hefti, Larry D.

    2010-05-01

    Superplastic forming (SPF) of titanium 6Al-4V, with a standard grain size of about 8 μm, is typically performed between 900° and 920°C. Verknaya Salda Metallurgical Production Association in Russia has developed a fine-grain version of the 6-4 alloy, with a grain size of about 1 μm, which can be superplastically formed at around 775° C. Since this material diffusion bonds to itself as well as other standard grain size titanium alloys at this temperature, super-plastically formed and diffusion bonded (SPF/DB) hardware can be produced. There are several advantages to using this lower forming temperature, including a smaller amount of alpha case developed on parts, longer press platen and heater life, and less oxidation of the tool surface. This fine-grained 6-4 material is currently being used in the production of SPF and SPF/DB aerospace components due to these advantages.

  1. Brazing process using'al-Si filler alloy reliably bonds aluminum parts

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Johnson, W. R.

    1966-01-01

    Brazing process employs an aluminum-silicon filler alloy for diffusion bonding of aluminum parts in a vacuum or inert gas atmosphere. This process is carried out at temperatures substantially below those required in conventional process and produces bonds of greater strength and reliability.

  2. Determination of diffusion coefficients of hydrogen and deuterium in Zr-2.5%Nb pressure tube material using hot vacuum extraction-quadrupole mass spectrometry

    NASA Astrophysics Data System (ADS)

    Shrivastava, Komal Chandra; Kulkarni, A. S.; Ramanjaneyulu, P. S.; Sunil, Saurav; Saxena, M. K.; Singh, R. N.; Tomar, B. S.; Ramakumar, K. L.

    2015-06-01

    The diffusion coefficients of hydrogen and deuterium in Zr-2.5%Nb alloy were measured in the temperature range 523 to 673 K, employing hot vacuum extraction-quadrupole mass spectrometry (HVE-QMS). One end of the Zr-2.5%Nb alloy specimens was charged electrolytically with the desired hydrogen isotope. After annealing at different temperatures for a predetermined time, the specimens were cut into thin slices, which were analyzed for their H2/D2 content using the HVE-QMS technique. The depth profile data were fitted into the equation representing the solution of Fick's second law of diffusion. The activation energy of hydrogen/deuterium diffusion was obtained from the Arrhenius relation between the diffusion coefficient and temperature. The temperature dependent diffusion coefficient can be represented as DH = 1.41 × 10-7 exp(-36,000/RT) and DD = 6.16 × 10-8 exp(-35,262/RT) for hydrogen and deuterium, respectively.

  3. Evaluation of superplastic forming and co-diffusion bonding of Ti-6Al-4V titanium alloy expanded sandwich structures

    NASA Technical Reports Server (NTRS)

    Arvin, G. H.; Israeli, L.; Stolpestad, J. H.; Stacher, G. W.

    1981-01-01

    The application of the superplastic forming/diffusion bonding (SPF/DB) process to supersonic cruise research is investigated. The capability of an SPF/DB titanium structure to meet the structural requirements of the inner wing area of the NASA arrow-wing advanced supersonic transport design is evaluated. Selection of structural concepts and their optimization for minimum weight, SPF/DB process optimization, fabrication of representative specimens, and specimen testing and evaluation are described. The structural area used includes both upper and lower wing panels, where the upper wing panel is used for static compression strength evaluation and the lower panel, in tension, is used for fracture mechanics evaluations. The individual test specimens, cut from six large panels, consist of 39 static specimens, 10 fracture mechanics specimens, and one each full size panel for compression stability and fracture mechanics testing. Tests are performed at temperatures of -54 C (-65 F), room temperature, and 260 C (500 F).

  4. Role of large-scale slip in mode II fracture of bimaterial interface produced by diffusion bonding

    NASA Astrophysics Data System (ADS)

    Fox, M. R.; Ghosh, A. K.

    2001-08-01

    Bimaterial interfaces present in diffusion-bonded (and in-situ) composites are often not flat interfaces. The unevenness of the interface can result not only from interface reaction products but also from long-range waviness associated with the surfaces of the component phases bonded together. Experimental studies aimed at determining interface mechanical properties generally ignore the departure in the local stress due to waviness and assume a theoretically flat interface. Furthermore, the commonly used testing methods involving superimposed tension often renders the interface so extremely brittle that if microplastic effects were present it becomes impossible to perceive them. This article examines the role of waviness of the interface and microplastic effects on crack initiation. To do this, a test was selected that provides significant stability against crack growth by superimposing compressive stresses. Mode II interface fracture was studied for NiAl/Mo model laminates using a recently developed asymmetrically loaded shear (ALS) interface shear test. The ALS test may be viewed as opposite of the laminate bend test. In the bend test, shear at the interface is created via tension on one surface of the bend, while in the ALS test, shear is created by compression on one side of the interface relative to the other. Normal to the interface, near the crack tip, an initially compressive state is replaced by slight tension due to Poisson’s expansion of the unbonded part of the compressed beam.

  5. Fabrication and evaluation of enhanced diffusion bonded titanium honeycomb core sandwich panels with titanium aluminide face sheets

    NASA Technical Reports Server (NTRS)

    Hoffmann, E. K.; Bird, R. K.; Bales, T. T.

    1989-01-01

    A joining process was developed for fabricating lightweight, high temperature sandwich panels for aerospace applications using Ti-14Al-21Nb face sheets and Ti-3Al-2.5V honeycomb core. The process, termed Enhanced Diffusion Bonding (EDB), relies on the formation of a eutectic liquid through solid-state diffusion at elevated temperatures and isothermal solidification to produce joints in thin-gage titanium and titanium aluminide structural components. A technique employing a maskant on the honeycomb core was developed which permitted electroplating a controlled amount of EDB material only on the edges of the honeycomb core in order to minimize the structural weight and metallurgical interaction effects. Metallurgical analyses were conducted to determine the interaction effects between the EDB materials and the constituents of the sandwich structure following EDB processing. The initial mechanical evaluation was conducted with butt joint specimens tested at temperatures from 1400 - 1700 F. Further mechanical evaluation was conducted with EDB sandwich specimens using flatwise tension tests at temperatures from 70 - 1100 F and edgewise compression tests at ambient temperature.

  6. Breather cloth for vacuum curing

    NASA Technical Reports Server (NTRS)

    Reed, M. W.

    1979-01-01

    Finely-woven nylon cloth that has been treated with Teflon improves vacuum adhesive bonding of coatings to substrates. Cloth is placed over coating; entire assembly, including substrate, coating, and cloth, is placed in plastic vacuum bag for curing. Cloth allows coating to "breathe" when bag is evacuated. Applications include bonding film coatings to solar concentrators and collectors.

  7. Investigation on W/Fe diffusion bonding using Ti foil and Ti powder interlayer by SPS

    NASA Astrophysics Data System (ADS)

    Chen, Hong-Yu; Luo, Lai-Ma; Zhang, Jun; Zan, Xiang; Zhu, Xiao-Yong; Luo, Guang-Nan; Wu, Yu-Cheng

    2015-12-01

    W/steel composites are being developed for potential application in He gas-cooled divertors and plasma-facing components in fusion reactors. In this study, the dissimilar metal joints between W and Fe were fabricated at 950 °C via spark plasma sintering method with Ti foil (Ti-F) and Ti powder (Ti-P) as the interlayer under Ar atmosphere for 5 min at 57 MPa. Microscopic structures of the W/Fe diffusion joints with Ti-F and Ti-P were investigated and compared via field-emission scanning electron microscopy and energy-dispersive X-ray spectroscopy. Thermal cycling tests were employed to measure the thermal stability of different types of W/Ti/Fe samples. The hardness distribution across joining interfaces was also determined. After thermal cycling tests, a crack occurred along the W/Ti-P interface in the W/Ti-P/Fe samples, whereas the W/Ti-F/Fe samples were intact at the interfaces. Results revealed that Ti-F is more suitable as an interlayer than Ti-P, and the interfaces of the W/Ti-F/Fe samples have better thermal stability than those of the W/Ti-P/Fe ones.

  8. Void shrinking process and mechanisms of the diffusion bonded Ti-6Al-4V alloy with different surface roughness

    NASA Astrophysics Data System (ADS)

    Li, H.; Li, M. Q.; Kang, P. J.

    2016-01-01

    The diffusion bonding of Ti-6Al-4V alloy with different surface roughness was performed at 5 and 10 MPa. The influence of surface roughness on the void shrinking process and mechanisms was investigated. The average void size increases as the R a increases from 0.33 to 0.44 ?m, while it decreases as the R a increases to 0.46 ?m because of the decreasing of R ?q. The void shrinking mechanisms were analyzed by using the dynamic model of void shrinking. Power-law creep is a dominant mechanism on void shrinking, of which the contribution decreases as the R a increases from 0.33 to 0.44 ?m, while it increases as the R a increases to 0.46 ?m. The influence of surface roughness on the contribution of plastic deformation and surface source mechanism on void shrinking is not significant while that on the contribution of interface source mechanism is dependent on the imposing pressure. The optimizing surface roughness is with a R a of 0.33 ?m and R ?q of 5.38 ?m in this study.

  9. Measurement of adhesion strength of solid-state diffusion bonding between nickel and copper by means of laser shock spallation method

    NASA Astrophysics Data System (ADS)

    Satou, Manabu; Akamatsu, Hitoshi; Hasegawa, Akira

    2009-06-01

    Coating and bonding techniques between different materials are essential to the field of technology. Bonding mechanism is of interest from scientific points of view. Several works concerning to the strength such bonding have been revealed that the strength depended on crystallographic orientations, differences of thermal expansion and chemical affinity and so on. The methods adopted for those measurements had uncertainties due to plastic deformation near the interface. A laser shock spallation method was utilized to measure adhesion strength of the bonding in this paper to minimize the deformation outside of the interface. A well-established method to make bonding between unalloyed nickel and copper was utilized, that was solid-state diffusion bonding at elevated temperatures. Irradiation by Nd:YAG laser with 7ns-pulse width created shock wave that caused tensile stress after reflection at free surface. The stress depended on laser power and was estimated by surface velocity profile measured by a laser interferometer. The adhesion strength was determined by the critical laser power that caused exfoliation of the bonding interface.

  10. Water in Hydration Shell of an Iodide Ion: Structure and Dynamics of Solute-Water Hydrogen Bonds and Vibrational Spectral Diffusion from First-Principles Simulations.

    PubMed

    Karmakar, Anwesa; Chandra, Amalendu

    2015-07-01

    The dynamics of hydrogen bonds and vibrational spectral diffusion of water in the hydration shell of an iodide ion and in bulk have been investigated for aqueous iodide solutions of two different concentrations by using ab initio molecular dynamics simulations. The effects of dispersion interactions on the dynamics have also been investigated by using a dispersion corrected density functional. For the dilute solution containing a single iodide ion, three time scales are found for the spectral diffusion of solvation shell water: A short time scale of ?150 fs, a slower time scale of ?2-3 ps and a yet longer time scale of ?14-16 ps. The long time scale of ?14-16 ps is not noticed when calculations are done for all OD modes for both the dilute and concentrated solutions. It is found that a clear separation between the solvation shell and bulk water does not exist in terms of OD stretching frequencies for the concentrated solution. The dynamics of vibrational spectral diffusion is explained in terms of hydrogen bond dynamics, other dynamical modes such as orientational relaxation and molecular diffusion, and also structural aspects of water molecules in the solvation shells. The current results are compared with those of available experimental and other theoretical studies. PMID:26125325

  11. K-130 Cyclotron vacuum system

    NASA Astrophysics Data System (ADS)

    Yadav, R. C.; Bhattacharya, S.; Bhole, R. B.; Roy, Anindya; Pal, Sarbajit; Mallik, C.; Bhandari, R. K.

    2012-11-01

    The vacuum system for K-130 cyclotron has been operational since 1977. It consists of two sub-systems, main vacuum system and beam line vacuum system. The main vacuum system is designed to achieve and maintain vacuum of about 1 × 10-6 mbar inside the 23 m3 volume of acceleration chamber comprising the Resonator tank and the Dee tank. The beam line vacuum system is required for transporting the extracted beam with minimum loss. These vacuum systems consist of diffusion pumps backed by mechanical pumps like roots and rotary pumps. The large vacuum pumps and valves of the cyclotron vacuum system were operational for more than twenty five years. In recent times, problems of frequent failures and maintenance were occurring due to aging and lack of appropriate spares. Hence, modernisation of the vacuum systems was taken up in order to ensure a stable high voltage for radio frequency system and the extraction system. This is required for efficient acceleration and transportation of high intensity ion beam. The vacuum systems have been upgraded by replacing several pumps, valves, gauges and freon units. The relay based control system for main vacuum system has also been replaced by PLC based state of the art control system. The upgraded control system enables inclusion of additional operational logics and safety interlocks into the system. The paper presents the details of the vacuum system and describes the modifications carried out for improving the performance and reliability of the vacuum system.

  12. In Situ Characterization of NiTi/Ti6Al4V Joints During Reaction-Assisted Diffusion Bonding Using Ni/Ti Multilayers

    NASA Astrophysics Data System (ADS)

    Cavaleiro, A. J.; Ramos, A. S.; Braz Fernandes, F. M.; Schell, N.; Vieira, M. T.

    2014-05-01

    Reaction-assisted diffusion bonding process of NiTi and Ti6Al4V was studied in situ. For this purpose, experiments were carried out at the High Energy Materials Science beamline (P-07) at PETRA-III (DESY). Ni/Ti multilayer thin films 2.5 μm thick with 12 and 25 nm modulation periods were directly deposited by magnetron sputtering onto the materials being joined. The NiTi and Ti6Al4V coated parts were placed with the films facing each other in a dilatometer equipped with Kapton windows for the x-ray beams. Microjoining was promoted by applying a 10 MPa pressure and inductively heating the materials, while simultaneously acquiring x-ray diffraction scans across the bond interface. Sound joints were produced at 750 °C. The formation of the NiTi2 phase could not be avoided.

  13. Chemical insight from density functional modeling of molecular adsorption: Tracking the bonding and diffusion of anthracene derivatives on Cu(111) with molecular orbitals

    NASA Astrophysics Data System (ADS)

    Wyrick, Jonathan; Einstein, T. L.; Bartels, Ludwig

    2015-03-01

    We present a method of analyzing the results of density functional modeling of molecular adsorption in terms of an analogue of molecular orbitals. This approach permits intuitive chemical insight into the adsorption process. Applied to a set of anthracene derivates (anthracene, 9,10-anthraquinone, 9,10-dithioanthracene, and 9,10-diselenonanthracene), we follow the electronic states of the molecules that are involved in the bonding process and correlate them to both the molecular adsorption geometry and the species' diffusive behavior. We additionally provide computational code to easily repeat this analysis on any system.

  14. Chemical insight from density functional modeling of molecular adsorption: Tracking the bonding and diffusion of anthracene derivatives on Cu(111) with molecular orbitals

    SciTech Connect

    Wyrick, Jonathan; Bartels, Ludwig; Einstein, T. L.

    2015-03-14

    We present a method of analyzing the results of density functional modeling of molecular adsorption in terms of an analogue of molecular orbitals. This approach permits intuitive chemical insight into the adsorption process. Applied to a set of anthracene derivates (anthracene, 9,10-anthraquinone, 9,10-dithioanthracene, and 9,10-diselenonanthracene), we follow the electronic states of the molecules that are involved in the bonding process and correlate them to both the molecular adsorption geometry and the species’ diffusive behavior. We additionally provide computational code to easily repeat this analysis on any system.

  15. Microstructures and Mechanical Properties of Transient Liquid-Phase Diffusion-Bonded Ti3Al/TiAl Joints with TiZrCuNi Interlayer

    NASA Astrophysics Data System (ADS)

    Ren, H. S.; Xiong, H. P.; Pang, S. J.; Chen, B.; Wu, X.; Cheng, Y. Y.; Chen, B. Q.

    2016-04-01

    Transient liquid-phase diffusion bonding of Ti3Al-based alloy to TiAl intermetallics was conducted using Ti-13Zr-21Cu-9Ni (wt pct) interlayer foil. The joint microstructures were examined using a scanning electron microscope (SEM) equipped with an electron probe micro-analyzer (EPMA). The microhardness across the joint was measured and joint strengths were tested. The results show that the Ti3Al/TiAl joint mainly consists of Ti-rich phase, Ti2Al layer, α 2-Ti3Al band, and residual interlayer alloy dissolved with Al. The amount of residual interlayer at the central part of the joint is decreased with the increase of the bonding temperature, and meantime the Ti2Al and α 2-Ti3Al reaction bands close to the joined Ti3Al-based alloy become thickened gradually. Furthermore, the central part of the joint exhibits the maximum microhardness across the whole joint. The joints bonded at 1193 K (920 °C) for 600 seconds with a pressure of 2 MPa presented the maximum shear strength of 417 MPa at room temperature, and the strength of 234 MPa was maintained at 773 K (500 °C).

  16. Plates for vacuum thermal fusion

    DOEpatents

    Davidson, James C.; Balch, Joseph W.

    2002-01-01

    A process for effectively bonding arbitrary size or shape substrates. The process incorporates vacuum pull down techniques to ensure uniform surface contact during the bonding process. The essence of the process for bonding substrates, such as glass, plastic, or alloys, etc., which have a moderate melting point with a gradual softening point curve, involves the application of an active vacuum source to evacuate interstices between the substrates while at the same time providing a positive force to hold the parts to be bonded in contact. This enables increasing the temperature of the bonding process to ensure that the softening point has been reached and small void areas are filled and come in contact with the opposing substrate. The process is most effective where at least one of the two plates or substrates contain channels or grooves that can be used to apply vacuum between the plates or substrates during the thermal bonding cycle. Also, it is beneficial to provide a vacuum groove or channel near the perimeter of the plates or substrates to ensure bonding of the perimeter of the plates or substrates and reduce the unbonded regions inside the interior region of the plates or substrates.

  17. VACUUM TRAP

    DOEpatents

    Gordon, H.S.

    1959-09-15

    An improved adsorption vacuum trap for use in vacuum systems was designed. The distinguishing feature is the placement of a plurality of torsionally deformed metallic fins within a vacuum jacket extending from the walls to the central axis so that substantially all gas molecules pass through the jacket will impinge upon the fin surfaces. T fins are heated by direct metallic conduction, thereby ol taining a uniform temperature at the adeorbing surfaces so that essentially all of the condensible impurities from the evacuating gas are removed from the vacuum system.

  18. Vacuum Technology

    SciTech Connect

    Biltoft, P J

    2004-10-15

    The environmental condition called vacuum is created any time the pressure of a gas is reduced compared to atmospheric pressure. On earth we typically create a vacuum by connecting a pump capable of moving gas to a relatively leak free vessel. Through operation of the gas pump the number of gas molecules per unit volume is decreased within the vessel. As soon as one creates a vacuum natural forces (in this case entropy) work to restore equilibrium pressure; the practical effect of this is that gas molecules attempt to enter the evacuated space by any means possible. It is useful to think of vacuum in terms of a gas at a pressure below atmospheric pressure. In even the best vacuum vessels ever created there are approximately 3,500,000 molecules of gas per cubic meter of volume remaining inside the vessel. The lowest pressure environment known is in interstellar space where there are approximately four molecules of gas per cubic meter. Researchers are currently developing vacuum technology components (pumps, gauges, valves, etc.) using micro electro mechanical systems (MEMS) technology. Miniature vacuum components and systems will open the possibility for significant savings in energy cost and will open the doors to advances in electronics, manufacturing and semiconductor fabrication. In conclusion, an understanding of the basic principles of vacuum technology as presented in this summary is essential for the successful execution of all projects that involve vacuum technology. Using the principles described above, a practitioner of vacuum technology can design a vacuum system that will achieve the project requirements.

  19. Structural changes and diffusion of vacancy clusters in diamond and paracyclophane cycloaddition: Insights into unusual carbon bonding

    NASA Astrophysics Data System (ADS)

    Slepetz, Brad M.

    High energy irradiation of diamond produces point defects that are observable by spectroscopy. While many defects have been confirmed such as the monovacancy V1, the divacancy V2, and various interstitials, most remain unidentified. The prediction of the properties of these defects through computational modeling is an important ally in solving these mysteries. Computational work on smaller vacancy clusters Vn in diamond had previously been performed with n up to 14 but these were always done with assumptions about that structures of the low energy clusters. A novel generational algorithm has allowed for the identification of the low energy clusters without structural bias. By going beyond n=14 insights have been made into the structural optimizations of large voids in carbon materials, which is important in helping describe Carbide-derived carbons (CDCs) at the atomistic level. Studying the mechanism of V2 formation has uncovered multiple stable non-contiguous divacancy structures with high spin that may be found in the ESR. The unique environment of vacancy clusters, within the rigid framework of the diamond lattice, gives rise to unusual carbon-carbon bond lengths. Molecular analogous where this kind of bonding can be found are rare but paracylophanes---which undergo [4+4] cycloaddition, spanning the spectrum of sp2 to sp3-hybridized carbon---are one example. This process mimics the diamond-to-graphite transition, the modeling of which offers valuable insight.

  20. Vacuum Virtues

    ERIC Educational Resources Information Center

    Rathey, Allen

    2007-01-01

    Upright vacuums, like cars, vary in quality, features and performance. Like automobiles, some uprights are reliable, others may be problematic, and some become a problem as a result of neglect or improper use. So, how do education institutions make an informed choice and, having done so, ensure that an upright vacuum goes the distance? In this

  1. Vacuum mechatronics

    NASA Technical Reports Server (NTRS)

    Hackwood, Susan; Belinski, Steven E.; Beni, Gerardo

    1989-01-01

    The discipline of vacuum mechatronics is defined as the design and development of vacuum-compatible computer-controlled mechanisms for manipulating, sensing and testing in a vacuum environment. The importance of vacuum mechatronics is growing with an increased application of vacuum in space studies and in manufacturing for material processing, medicine, microelectronics, emission studies, lyophylisation, freeze drying and packaging. The quickly developing field of vacuum mechatronics will also be the driving force for the realization of an advanced era of totally enclosed clean manufacturing cells. High technology manufacturing has increasingly demanding requirements for precision manipulation, in situ process monitoring and contamination-free environments. To remove the contamination problems associated with human workers, the tendency in many manufacturing processes is to move towards total automation. This will become a requirement in the near future for e.g., microelectronics manufacturing. Automation in ultra-clean manufacturing environments is evolving into the concept of self-contained and fully enclosed manufacturing. A Self Contained Automated Robotic Factory (SCARF) is being developed as a flexible research facility for totally enclosed manufacturing. The construction and successful operation of a SCARF will provide a novel, flexible, self-contained, clean, vacuum manufacturing environment. SCARF also requires very high reliability and intelligent control. The trends in vacuum mechatronics and some of the key research issues are reviewed.

  2. Vacuum Virtues

    ERIC Educational Resources Information Center

    Rathey, Allen

    2007-01-01

    Upright vacuums, like cars, vary in quality, features and performance. Like automobiles, some uprights are reliable, others may be problematic, and some become a problem as a result of neglect or improper use. So, how do education institutions make an informed choice and, having done so, ensure that an upright vacuum goes the distance? In this…

  3. Method for vacuum pressing electrochemical cell components

    NASA Technical Reports Server (NTRS)

    Andrews, Craig C. (Inventor); Murphy, Oliver J. (Inventor)

    2004-01-01

    Assembling electrochemical cell components using a bonding agent comprising aligning components of the electrochemical cell, applying a bonding agent between the components to bond the components together, placing the components within a container that is essentially a pliable bag, and drawing a vacuum within the bag, wherein the bag conforms to the shape of the components from the pressure outside the bag, thereby holding the components securely in place. The vacuum is passively maintained until the adhesive has cured and the components are securely bonded. The bonding agent used to bond the components of the electrochemical cell may be distributed to the bonding surface from distribution channels in the components. To prevent contamination with bonding agent, some areas may be treated to produce regions of preferred adhesive distribution and protected regions. Treatments may include polishing, etching, coating and providing protective grooves between the bonding surfaces and the protected regions.

  4. Strong bonding between sputtered bioglass-ceramic films and Ti-substrate implants induced by atomic inter-diffusion post-deposition heat-treatments

    NASA Astrophysics Data System (ADS)

    Stan, G. E.; Popa, A. C.; Galca, A. C.; Aldica, G.; Ferreira, J. M. F.

    2013-09-01

    Bioglasses (BG) are the inorganic materials exhibiting the highest indices of bioactivity. Their appliance as films for bio-functionalization of metallic implant surfaces has been regarded as an optimal solution for surpassing their limited bulk mechanical properties. This study reports on magnetron sputtering of alkali-free BG thin films by varying the target-to-substrate working distance, which proved to play an important role in determining the films’ properties. Post deposition heat-treatments at temperatures slightly above the glass transformation temperature were then applied to induce inter-diffusion processes at the BG/titanium substrate interface and strengthening the bonding as determined by pull-out adherence measurements. The morphological and structural features assessed by SEM-EDS, XRD, and FTIR revealed a good correlation between the formations of inter-metallic titanium silicide phases and the films’ bonding strength. The highest mean value of pull-out adherence (60.3 ± 4.6 MPa), which is adequate even for load-bearing biomedical applications, was recorded for films deposited at a working distance of 35 mm followed by a heat-treatment at 750 °C for 2 h in air. The experimental findings are explained on the basis of structural, compositional and thermodynamic considerations.

  5. Vacuum Plasma Spraying Replaces Electrodeposition

    NASA Technical Reports Server (NTRS)

    Holmes, Richard R.; Power, Chris; Burns, David H.; Daniel, Ron; Mckechnie, Timothy N.

    1992-01-01

    Vacuum plasma spraying used to fabricate large parts with complicated contours and inner structures, without uninspectable welds. Reduces time, and expense of fabrication. Wall of combustion chamber built up inside of outer nickel-alloy jacket by plasma spraying. Particles of metal sprayed partially melted in plasma gun and thrown at supersonic speed toward deposition surface. Vacuum plasma-spray produces stronger bond between the grooves and covering layer completing channels and wall of combustion chamber. In tests, bond withstood pressure of 20 kpsi, three times allowable limit by old method.

  6. Vacuum die attach for integrated circuits

    DOEpatents

    Schmitt, E.H.; Tuckerman, D.B.

    1991-09-10

    A thin film eutectic bond for attaching an integrated circuit die to a circuit substrate is formed by coating at least one bonding surface on the die and substrate with an alloying metal, assembling the die and substrate under compression loading, and heating the assembly to an alloying temperature in a vacuum. A very thin bond, 10 microns or less, which is substantially void free, is produced. These bonds have high reliability, good heat and electrical conduction, and high temperature tolerance. The bonds are formed in a vacuum chamber, using a positioning and loading fixture to compression load the die, and an IR lamp or other heat source. For bonding a silicon die to a silicon substrate, a gold silicon alloy bond is used. Multiple dies can be bonded simultaneously. No scrubbing is required. 1 figure.

  7. Vacuum die attach for integrated circuits

    DOEpatents

    Schmitt, Edward H.; Tuckerman, David B.

    1991-01-01

    A thin film eutectic bond for attaching an integrated circuit die to a circuit substrate is formed by coating at least one bonding surface on the die and substrate with an alloying metal, assembling the die and substrate under compression loading, and heating the assembly to an alloying temperature in a vacuum. A very thin bond, 10 microns or less, which is substantially void free, is produced. These bonds have high reliability, good heat and electrical conduction, and high temperature tolerance. The bonds are formed in a vacuum chamber, using a positioning and loading fixture to compression load the die, and an IR lamp or other heat source. For bonding a silicon die to a silicon substrate, a gold silicon alloy bond is used. Multiple dies can be bonded simultaneously. No scrubbing is required.

  8. Vacuum applications of metal foams

    NASA Technical Reports Server (NTRS)

    Kendall, B. R. F.

    1980-01-01

    Several vacuum applications of copper foams in the density range 2-5% and pore sizes of 0.5-0.7 mm are discussed, such as a foreline hydrocarbon trap in a mechanical vacuum pump, a molecular-flow resistor, a diffuser, and a water injector. Other suggested applications include the use of foam copper in the form of an externally heated plug to remove traces of oxygen from inert gases bled into a vacuum system through a stainless steel line and the use of the porous surface for minimizing release of secondary electrons from electrodes in the path of charged particle beams.

  9. Bonding thermoplastic polymers

    DOEpatents

    Wallow, Thomas I.; Hunter, Marion C.; Krafcik, Karen Lee; Morales, Alfredo M.; Simmons, Blake A.; Domeier, Linda A.

    2008-06-24

    We demonstrate a new method for joining patterned thermoplastic parts into layered structures. The method takes advantage of case-II permeant diffusion to generate dimensionally controlled, activated bonding layers at the surfaces being joined. It is capable of producing bonds characterized by cohesive failure while preserving the fidelity of patterned features in the bonding surfaces. This approach is uniquely suited to production of microfluidic multilayer structures, as it allows the bond-forming interface between plastic parts to be precisely manipulated at micrometer length scales. The bond enhancing procedure is easily integrated in standard process flows and requires no specialized equipment.

  10. ESR vacuum system for the photon factory

    NASA Astrophysics Data System (ADS)

    Kobayashi, Masanori; Horikoshi, Gen'ichi; Mizuno, Hajime

    1980-11-01

    The vacuum system for the electron storage ring in the Photon Factory project is now under construction. In the beginning, we chose aluminum as the predominant material for the beam duct because of its cooling and forming properties, and ICF flanges for the connections because of its high reliability. These choices compelled us to employ some kind of transition material. Our tests showed that the transition between aluminum alloy (Al) and stainless steel (SUS) can be made either by using an Al-SUS clad plate (by explosion- and diffusion-bonding) or TIG welding with Ag and Ni plates in the spaces between. The vacuum system forms an elliptical ring with circumference of 187 m, and is mainly composed of three kinds of beam ducts and their pumping units. A B-type duct made of Al is installed at every bending magnet section, and has a passage for the distributed ion pump (DIP) along it inner arc wall. Q-type ducts can be classified into two kinds of straight ducts, types a and type b. Type-a duct made of Al is partially indented for the in-situ Ar discharge cleaning electrode, while type-b duct is made of SUS without any additional component. About 28 DIP units, 48 sputter ion pumps and 6 units of roughing pump will be installed around the ring. The design of the rough pumping units is in progress.

  11. Degassing procedure for ultrahigh vacuum

    NASA Technical Reports Server (NTRS)

    Moore, B. C.

    1979-01-01

    Calculations based on diffusion coefficients and degassing rates for stainless-steel vacuum chambers indicate that baking at lower temperatures for longer periods give lower ultimate pressures than rapid baking at high temperatures. Process could reduce pressures in chambers for particle accelerators, fusion reactors, material research, and other applications.

  12. Fusion bonding and alignment fixture

    DOEpatents

    Ackler, Harold D.; Swierkowski, Stefan P.; Tarte, Lisa A.; Hicks, Randall K.

    2000-01-01

    An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all the components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.

  13. Edge conduction in vacuum glazing

    SciTech Connect

    Simko, T.M.; Collins, R.E.; Beck, F.A.; Arasteh, D.

    1995-03-01

    Vacuum glazing is a form of low-conductance double glazing using in internal vacuum between the two glass sheets to eliminate heat transport by gas conduction and convection. An array of small support pillars separates the sheets; fused solder glass forms the edge seal. Heat transfer through the glazing occurs by radiation across the vacuum gap, conduction through the support pillars, and conduction through the bonded edge seal. Edge conduction is problematic because it affects stresses in the edge region, leading to possible failure of the glazing; in addition, excessive heat transfer because of thermal bridging in the edge region can lower overall window thermal performance and decrease resistance to condensation. Infrared thermography was used to analyze the thermal performance of prototype vacuum glazings, and, for comparison, atmospheric pressure superwindows. Research focused on mitigating the edge effects of vacuum glazings through the use of insulating trim, recessed edges, and framing materials. Experimentally validated finite-element and finite-difference modeling tools were used for thermal analysis of prototype vacuum glazing units and complete windows. Experimental measurements of edge conduction using infrared imaging were found to be in good agreement with finite-element modeling results for a given set of conditions. Finite-element modeling validates an analytic model developed for edge conduction.

  14. Microstructural evolution during transient liquid phase bonding of Inconel 738LC using AMS 4777 filler alloy

    SciTech Connect

    Jalilvand, V.; Omidvar, H.; Shakeri, H.R.; Rahimipour, M.R.

    2013-01-15

    IN-738LC nickel-based superalloy was joined by transient liquid phase diffusion bonding using AMS 4777 filler alloy. The bonding process was carried out at 1050 Degree-Sign C under vacuum atmosphere for various hold times. Microstructures of the joints were studied by optical and scanning electron microscopy. Continuous centerline eutectic phases, characterized as nickel-rich boride, chromium-rich boride and nickel-rich silicide were observed at the bonds with incomplete isothermal solidification. In addition to the centerline eutectic products, precipitation of boron-rich particles was observed in the diffusion affected zone. The results showed that, as the bonding time was increased to 75 min, the width of the eutectic zone was completely removed and the joint was isothermally solidified. Homogenization of isothermally solidified joints at 1120 Degree-Sign C for 300 min resulted in the elimination of intermetallic phases formed at the diffusion affected zone and the formation of significant {gamma} Prime precipitates in the joint region. - Highlights: Black-Right-Pointing-Pointer TLP bonding of IN-738LC superalloy was performed using AMS 4777 filler alloy. Black-Right-Pointing-Pointer Insufficient diffusion time resulted in the formation of eutectic product. Black-Right-Pointing-Pointer Precipitation of B-rich particles was observed within the DAZ. Black-Right-Pointing-Pointer The extent of isothermal solidification increased with increasing holding time. Black-Right-Pointing-Pointer Homogenizing of joints resulted in the dissolution of DAZ intermetallics.

  15. Inorganic bonding of semiconductor strain gages

    NASA Technical Reports Server (NTRS)

    Woodruff, N. L.

    1970-01-01

    Inorganic bonding materials minimize outgassing and improve electrical and mechanical properties of semiconductor strain-gage transducers in high-vacuum and high-temperature operations. The two basic methods described are ceramic-glass-bonding and metallic bond formation between the strain gage and the substrate.

  16. Bent Bonds and Multiple Bonds.

    ERIC Educational Resources Information Center

    Robinson, Edward A.; Gillespie, Ronald J.

    1980-01-01

    Considers carbon-carbon multiple bonds in terms of Pauling's bent bond model, which allows direct calculation of double and triple bonds from the length of a CC single bond. Lengths of these multiple bonds are estimated from direct measurements on "bent-bond" models constructed of plastic tubing and standard kits. (CS)

  17. D-Zero Vacuum System

    SciTech Connect

    Wintercorn, S.J.; /Fermilab

    1986-04-07

    The system pumping speed was calculated by taking the reciprocal of the sum of the reciprocal pump speed and the reciprocal line conductances. The conductances of the pipe were calculated from the following formulas taken from the Varian vacuum manual. This report updates the original to reflect the pumping curves and basic vacuum system characteristics for the purchased components and installed piping of the D-Zero vacuum system. The system consists of two Edward's E2M275 two stage mechanical pumps, a Leybold-Heraeus WSU2000 Blower and three Varian 4' diffusion pumps (one for each cryostat). Individual pump and system pumping speed curves and a diagram of the system is included.

  18. Method of bonding silver to glass and mirrors produced according to this method

    DOEpatents

    Pitts, J.R.; Thomas, T.M.; Czanderna, A.W.

    1984-07-31

    A method for adhering silver to a glass substrate for producing mirrors includes attaining a silicon enriched substrate surface by reducing the oxygen therein in a vacuum and then vacuum depositing a silver layer onto the silicon enriched surface. The silicon enrichment can be attained by electron beam bombardment, ion beam bombardment, or neutral beam bombardment. It can also be attained by depositing a metal, such as aluminum, on the substrate surface, allowing the metal to oxidize by pulling oxygen from the substrate surface, thereby leaving a silicon enriched surface, and then etching or eroding the metal oxide layer away to expose the silicon enriched surface. Ultraviolet rays can be used to maintain dangling silicon bonds on the enriched surface until covalent bonding with the silver can occur. This disclosure also includes encapsulated mirrors with diffusion layers built therein. One of these mirrors is assembled on a polymer substrate.

  19. Method of bonding silver to glass and mirrors produced according to this method

    DOEpatents

    Pitts, John R.; Thomas, Terence M.; Czanderna, Alvin W.

    1985-01-01

    A method for adhering silver to a glass substrate for producing mirrors includes attaining a silicon enriched substrate surface by reducing the oxygen therein in a vacuum and then vacuum depositing a silver layer onto the silicon enriched surface. The silicon enrichment can be attained by electron beam bombardment, ion beam bombardment, or neutral beam bombardment. It can also be attained by depositing a metal, such as aluminum, on the substrate surface, allowing the metal to oxidize by pulling oxygen from the substrate surface, thereby leaving a silicon enriched surface, and then etching or eroding the metal oxide layer away to expose the silicon enriched surface. Ultraviolet rays can be used to maintain dangling silicon bonds on the enriched surface until covalent bonding with the silver can occur. This disclosure also includes encapsulated mirrors with diffusion layers built therein. One of these mirrors is assembled on a polymer substrate.

  20. THE VACUUM/STEAM/VACUUM PROCESS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The Vacuum/Steam/Vacuum surface intervention pilot plant process was developed. The process was developed for chicken, hot dogs, fruits and vegetables, and catfish. Optimum process conditions were determined as nominally, 138 C saturated steam, vacuum and steam times of 0.1 s except that the final...

  1. Vacuum plasma spray coating

    NASA Technical Reports Server (NTRS)

    Holmes, Richard R.; Mckechnie, Timothy N.

    1989-01-01

    Currently, protective plasma spray coatings are applied to space shuttle main engine turbine blades of high-performance nickel alloys by an air plasma spray process. Originally, a ceramic coating of yttria-stabilized zirconia (ZrO2.12Y2O3) was applied for thermal protection, but was removed because of severe spalling. In vacuum plasma spray coating, plasma coatings of nickel-chromium-aluminum-yttrium (NiCrAlY) are applied in a reduced atmosphere of argon/helium. These enhanced coatings showed no spalling after 40 MSFC burner rig thermal shock cycles between 927 C (1700 F) and -253 C (-423 F), while current coatings spalled during 5 to 25 test cycles. Subsequently, a process was developed for applying a durable thermal barrier coating of ZrO2.8Y2O3 to the turbine blades of first-stage high-pressure fuel turbopumps utilizing the enhanced NiCrAlY bond-coating process. NiCrAlY bond coating is applied first, with ZrO2.8Y2O3 added sequentially in increasing amounts until a thermal barrier coating is obtained. The enchanced thermal barrier coating has successfully passed 40 burner rig thermal shock cycles.

  2. Vacuum deposition and curing of liquid monomers

    DOEpatents

    Affinito, J.D.

    1993-11-09

    The present invention is the formation of solid polymer layers under vacuum. More specifically, the present invention is the use of standard polymer layer-making equipment that is generally used in an atmospheric environment in a vacuum, and degassing the monomer material prior to injection into the vacuum. Additional layers of polymer or metal may be vacuum deposited onto solid polymer layers. Formation of polymer layers under a vacuum improves material and surface characteristics, and subsequent quality of bonding to additional layers. Further advantages include use of less to no photoinitiator for curing, faster curing, fewer impurities in the polymer electrolyte, as well as improvement in material properties including no trapped gas resulting in greater density, and reduced monomer wetting angle that facilitates spreading of the monomer and provides a smoother finished surface.

  3. A Study of the Effect of Nanosized Particles on Transient Liquid Phase Diffusion Bonding Al6061 Metal-Matrix Composite (MMC) Using Ni/Al2O3 Nanocomposite Interlayer

    NASA Astrophysics Data System (ADS)

    Cooke, Kavian O.

    2012-06-01

    Transient liquid phase (TLP) diffusion bonding of Al-6061 containing 15 vol pct alumina particles was carried out at 873 K (600 °C) using electrodeposited nanocomposite coatings as the interlayer. Joint formation was attributed to the solid-state diffusion of Ni into the Al-6061 alloy followed by eutectic formation and isothermal solidification of the joint region. An examination of the joint region using an electron probe microanalyzer (EPMA), transmission electron microscopy (TEM), wavelength-dispersive spectroscopy (WDS), and X-ray diffraction (XRD) showed the formation of intermetallic phases such as Al3Ni, Al9FeNi, and Ni3Si within the joint zone. The result indicated that the incorporation of 50 nm Al2O3 dispersions into the interlayer can be used to improve the joint significantly.

  4. VACUUM TRAP AND VALVE COMBINATION

    DOEpatents

    Milleron, N.; Levenson, L.

    1963-02-19

    This patent relates to a vacuum trap and valve combination suitable for use in large ultra-high vacuum systems. The vacuum trap is a chamber having an inlet and outlet opening which may be made to communicate with a chamber to be evacuated and a diffusion pump, respectively. A valve is designed to hermeticaliy seal with inlet opening and, when opened, block the line-of- sight'' between the inlet and outlet openings, while allowing a large flow path between the opened vaive and the side walls of the trap. The interior of the trap and the side of the valve facing the inlet opening are covered with an impurity absorbent, such as Zeolite or activated aluminum. Besides the advantage of combining two components of a vacuum system into one, the present invention removes the need for a baffle between the pump and the chamber to be evacuated. In one use of a specific embodiment of this invention, the transmission probability was 45 and the partial pressure of the pump fluid vapor in the vacuum chamber was at least 100 times lower than its vapor pressure. (AEC)

  5. Heat-shrinkable film improves adhesive bonds

    NASA Technical Reports Server (NTRS)

    Johns, J. M.; Reed, M. W.

    1980-01-01

    Pressure is applied during adhesive bonding by wrapping parts in heat-shrinkable plastic film. Film eliminates need to vacuum bag or heat parts in expensive autoclave. With procedure, operators are trained quickly, and no special skills are required.

  6. The Vacuum Bubble Nucleation

    SciTech Connect

    Lee, Bum-Hoon; Lee, Wonwoo

    2009-07-10

    We study the nucleation of a vacuum bubble via the vacuum-to-vacuum tunneling transition in curved spacetime. We consider Coleman-de Luccia's semiclassical approximation at zero temperature in pure Einstein theory of gravity and the theory with nonminimal coupling. We discuss the dynamics of a nucleated vacuum bubble.

  7. Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

    NASA Astrophysics Data System (ADS)

    Rahman, A. H. M. Esfakur

    The operating temperature of land-based gas turbines and jet engines are ever-increasing to increase the efficiency, decrease the emissions and minimize the cost. Within the engines, complex-shaped parts experience extreme temperature, fatigue and corrosion conditions. Ti-based, Ni-based and Fe-based alloys are commonly used in gas turbines and jet engines depending on the temperatures of different sections. Although those alloys have superior mechanical, high temperature and corrosion properties, severe operating conditions cause fast degradation and failure of the components. Repair of these components could reduce lifecycle costs. Unfortunately, conventional fusion welding is not very attractive, because Ti reacts very easily with oxygen and nitrogen at high temperatures, Ni-based superalloys show heat affected zone (HAZ) cracking, and stainless steels show intergranular corrosion and knife-line attack. On the other hand, transient liquid phase (TLP) bonding method has been considered as preferred joining method for those types of alloys. During the initial phase of the current work commercially pure Ti, Fe and Ni were diffusion bonded using commercially available interlayer materials. Commercially pure Ti (Ti-grade 2) has been diffusion bonded using silver and copper interlayers and without any interlayer. With a silver (Ag) interlayer, different intermetallics (AgTi, AgTi2) appeared in the joint centerline microstructure. While with a Cu interlayer eutectic mixtures and Ti-Cu solid solutions appeared in the joint centerline. The maximum tensile strengths achieved were 160 MPa, 502 MPa, and 382 MPa when Ag, Cu and no interlayers were used, respectively. Commercially pure Fe (cp-Fe) was diffusion bonded using Cu (25 m) and Au-12Ge eutectic interlayer (100 microm). Cu diffused predominantly along austenite grain boundaries in all bonding conditions. Residual interlayers appeared at lower bonding temperature and time, however, voids were observed in the joint centerline at higher joining temperature and time. Dispersed Au-rich particles were observed in the base metal near interface. The highest ultimate tensile strengths obtained for the bonded Fe were 291+/-2 MPa using a Cu interlayer at 1030°C for 10 h and 315+/-4 MPa using a Au-12Ge interlayer at 950°C for 15 h. Commercially pure Ni (cp-Ni) was diffusion bonded using a Al, Au-12Ge or Cu interlayer. The formation of intermetallics could not be avoided when Al interlayer was used. Even though no intermetallics were obtained with Au-12Ge or Cu interlayer, appreciable strength of the joint was not found. Next, the simple bonding systems were modeled numerically. It is hoped that the simple models can be extended for higher order alloys. The modeling of TLP joint means to come up with a mathematical model which can predict the concentration profiles of diffusing species. The concentration dependence of diffusivity in a multi-component diffusion system makes it complicated to predict the concentration profiles of diffusing species. The so-called chemical diffusivity can be expressed as a function of thermodynamic and kinetic data. DICTRA software can calculate the concentration profiles using appropriate mobility and thermodynamic data. It can also optimize the diffusivity data using experimental diffusivity data. Then the optimized diffusivity data is stored as mobility data which is a linear function of temperature. In this work, diffusion bonding of commercially pure Ni using Cu interlayers is reported. The mobility parameters of Ni-Cu alloy binary systems were optimized using DICTRA/Thermocalc software from the available self-, tracer and chemical diffusion coefficients. The optimized mobility parameters were used to simulate concentration profiles of Ni-Cu diffusion joints using DICTRA/Thermocalc software. The calculated and experimental concentration profiles agreed well at 1100 °C. This method could not be extended for higher order alloys because of the lack of appropriate thermodynamic and kinetic database. In the third phase industrially important alloys such as SS 321, Inconel 718 and Ti-6Al-4V were diffusion bonded. Diffusion bonded SS 321 with Au-12Ge interlayer provided the best microstructure when bonded in either vacuum or argon at 1050°C for 20 h and cooled in air. The maximum strength obtained of the joint was 387+/-4 MPa bonded in vacuum at 1050°C for 20 h and cooled in air. The microstructure of joint centerline of diffusion bonded Inconel 718 using Au-12Ge interlayer at 1050°C for 15 h and cooled in air consisted of residual interlayer (1.3-2.5 microm). The residual interlayer was disappeared by increasing the bonding time by 5 h, however, pores appeared in the joint centerline. As a result, the strength obtained for bonded Inconel 718 was much lower than that of the base alloy. The joint centerline microstructure of bonded Ti-6Al-4V using Cu interlayer was free of intermetallics and solid solution of Cu and base alloy. The strength of the joint is yet to be determined.

  8. Germanium detector vacuum encapsulation

    NASA Astrophysics Data System (ADS)

    Madden, N. W.; Malone, D. F.; Pehl, R. H.; Cork, C. P.; Luke, P. N.; Landis, D. A.; Pollard, M. J.

    1991-08-01

    This paper describes an encapsulation technology that should significantly improve the viability of germanium gamma-ray detectors for a number of important applications. A specialized vacuum chamber has been constructed in which the detector and the encapsulating module are processed in high vacuum. Very high vacuum conductance is achieved within the valveless encapsulating module. The detector module is then sealed without breaking the chamber vacuum. The details of the vacuum chamber, valveless module, processing, and sealing method are presented.

  9. Germanium detector vacuum encapsulation

    NASA Technical Reports Server (NTRS)

    Madden, N. W.; Malone, D. F.; Pehl, R. H.; Cork, C. P.; Luke, P. N.; Landis, D. A.; Pollard, M. J.

    1991-01-01

    This paper describes an encapsulation technology that should significantly improve the viability of germanium gamma-ray detectors for a number of important applications. A specialized vacuum chamber has been constructed in which the detector and the encapsulating module are processed in high vacuum. Very high vacuum conductance is achieved within the valveless encapsulating module. The detector module is then sealed without breaking the chamber vacuum. The details of the vacuum chamber, valveless module, processing, and sealing method are presented.

  10. Natural vacuum electronics

    NASA Technical Reports Server (NTRS)

    Leggett, Nickolaus

    1990-01-01

    The ambient natural vacuum of space is proposed as a basis for electron valves. Each valve is an electron controlling structure similiar to a vacuum tube that is operated without a vacuum sustaining envelope. The natural vacuum electron valves discussed offer a viable substitute for solid state devices. The natural vacuum valve is highly resistant to ionizing radiation, system generated electromagnetic pulse, current transients, and direct exposure to space conditions.

  11. BCB wafer bonding for microfluidics

    NASA Astrophysics Data System (ADS)

    Hwang, Taejoo; Popa, Dan; Sin, Jeongsik; Stephanou, Harry E.; Leonard, Eric M.

    2004-01-01

    In this paper we show that BCB wafer bonding, combined with deep-reactive-ion-etching (DRIE) for silicon, and HF etching for FOTURAN glass are viable methods to fabricate three-dimensional microfluidics. The BCB film is patterned by dry-etching technique with a photoresist mask and the target wafer is then bulk-micromachined together with the BCB mask. The two micromachined wafers are then bonded together under vacuum or nitrogen gas environment, at low temperature. Silicon-glass, silicon-silicon and glass-glass are all possible bonding pairs using thermocompressive bonding with BCB. It was found that hard-cured BCB bonding is more suitable for microfluidic channel fabrications than soft-cured BCB bonding, due to adhesive overflows in microfluidic channels and delamination during wet etching.

  12. Bonding techniques for the fabrication of internally cooled x-ray monochromators

    SciTech Connect

    Smolenski, K.W.; Conolly, C.; Doing, P.; Kiang, B.; Shen, Q.

    1996-12-31

    At CHESS, 2,500 W total are absorbed by the first crystal of the double bounce monochromators located on the A2 and F2 wiggler beamlines. In order to dissipate this absorbed power and deliver the highest X-ray flux to an end station, the authors have explored the technique of internally cooling the silicon first crystals with water channels. This technique brings with it the need for reliable mechanical joints between the silicon diffracting surface and a glass or silicon water manifold. The joint must have structural strength to resist the internal water pressure and the cyclic heat load, be vacuum leak tight for operation in UHV, and not act as a source of residual strain in the crystal lattice of the diffracting surface. The authors have explored four bonding techniques which have been tested for their suitability to monochromator fabrication: direct silicon to silicon bonding, anodic glass to silicon bonding, a variety of ceramic and die attach adhesives (alumina, zirconia, silica/silver) and metallic diffusion bonding/brazing. In this paper, they characterize each method with respect to the requirements of structural integrity (bond tensile strength), residual strain (minimal effect on diffraction quality) and vacuum compatibility.

  13. Performance tests of large thin vacuum windows

    SciTech Connect

    Hall Crannell

    2011-02-01

    Tests of thin composition vacuum windows of the type used for the Tagger in Hall B at the Thomas Jefferson National Accelerator Facility are described. Three different tests have been performed. These include: (1) measurement of the deformation and durability of a window under long term (>8 years) almost continuous vacuum load, (2) measurement of the deformation as a function of flexing of the window as it is cycled between vacuum and atmosphere, and (3) measurement of the relative diffusion rate of gas through a variety of thin window membranes.

  14. DIFFUSION PUMP

    DOEpatents

    Levenson, L.

    1963-09-01

    A high-vacuum diffusion pump is described, featuring a novel housing geometry for enhancing pumping speed. An upright, cylindrical lower housing portion is surmounted by a concentric, upright, cylindrical upper housing portion of substantially larger diameter; an uppermost nozzle, disposed concentrically within the upper portion, is adapted to eject downwardly a conical sheet of liquid outwardly to impinge upon the uppermost extremity of the interior wall of the lower portion. Preferably this nozzle is mounted upon a pedestal rising coaxially from within the lower portion and projecting up into said upper portion. (AEC)

  15. High Temperature Adhesives for Bonding Kapton

    NASA Technical Reports Server (NTRS)

    Stclair, A. K.; Slemp, W. S.; Stclair, T. L.

    1978-01-01

    Experimental polyimide resins were developed and evaluated as potential high temperature adhesives for bonding Kapton polyimide film. Lap shear strengths of Kapton/Kapton bonds were obtained as a function of test temperature, adherend thickness, and long term aging at 575K (575 F) in vacuum. Glass transition temperatures of the polyimide/Kapton bondlines were monitored by thermomechanical analysis.

  16. Bond Issues.

    ERIC Educational Resources Information Center

    Pollack, Rachel H.

    2000-01-01

    Notes trends toward increased borrowing by colleges and universities and offers guidelines for institutions that are considering issuing bonds to raise money for capital projects. Discussion covers advantages of using bond financing, how use of bonds impacts on traditional fund raising, other cautions and concerns, and some troubling aspects of…

  17. Sticker Bonding.

    ERIC Educational Resources Information Center

    Frazier, Laura Corbin

    2000-01-01

    Introduces a science activity on the bonding of chemical compounds. Assigns students the role of either a cation or anion and asks them to write the ions they may bond with. Assesses students' understanding of charge, bonding, and other concepts. (YDS)

  18. Vacuum drying of oak wood

    SciTech Connect

    Fohr, J.P.; Chakir, A.; Arnaud, G.; Peuty, M.A. du

    1995-12-31

    Vacuum drying, i.e., drying under absolute gas pressure of about 10{sup 4} Pa, is an efficient means of reducing the process period and of producing good quality wood. The authors will examine here continuous vacuum drying where the plank surfaces are kept at a constant temperature, which remains above the boiling point, and moisture flowing to the surface is extracted from the kiln. They have carried out an experimental study of oak drying under such conditions. The drying rate and moisture content profile of the sample (40 mm thick) are recorded during the whole drying period. A model of continuous drying is established from general conservation equations with the main approximation that the air is rapidly extracted. The two constitutive equations of the model which describe temperature and water content fields are of a diffusive type and coupled through coefficients. The adequate boundary equation is not a convective one, but expresses a hygroscopic equilibrium between the vapor in the chamber and the wood surface. The mass diffusive coefficient can be adjusted to the drying rates through capillary pressure and bound water diffusion functions. The wood heterogeneity (seasonal growth) is the main factor of discrepancy in these functions. The simulated drying rates correspond with the experimental ones.

  19. Radiation hard vacuum switch

    DOEpatents

    Boettcher, Gordon E.

    1990-01-01

    A vacuum switch with an isolated trigger probe which is not directly connected to the switching electrodes. The vacuum switch within the plasmatron is triggered by plasma expansion initiated by the trigger probe which travels through an opening to reach the vacuum switch elements. The plasma arc created is directed by the opening to the space between the anode and cathode of the vacuum switch to cause conduction.

  20. Ornstein-Uhlenbeck diffusion quantum Monte Carlo study on the bond lengths and harmonic frequencies of some first-row diatomic molecules

    NASA Astrophysics Data System (ADS)

    Lu, Shih-I.

    2004-02-01

    This article accesses the performance of the Ornstein-Uhlenbeck diffusion quantum Monte Carlo with regard to the calculation of molecular geometries and harmonic frequencies of H2, LiH, HF, Li2, LiF, CO, N2, and F2 molecules. A comparison of the results for the eight first-row diatomic molecules from experiments, CCSD(T)/6-311G(3df,3pd) and CCSD(T)/cc-pV5Z levels of theory as well as our work is given. The results presented show that quantum Monte Carlo is becoming powerful tools for ab initio electronic structure calculations.

  1. The Classical Vacuum.

    ERIC Educational Resources Information Center

    Boyer, Timothy H.

    1985-01-01

    The classical vacuum of physics is not empty, but contains a distinctive pattern of electromagnetic fields. Discovery of the vacuum, thermal spectrum, classical electron theory, zero-point spectrum, and effects of acceleration are discussed. Connection between thermal radiation and the classical vacuum reveals unexpected unity in the laws of…

  2. The Classical Vacuum.

    ERIC Educational Resources Information Center

    Boyer, Timothy H.

    1985-01-01

    The classical vacuum of physics is not empty, but contains a distinctive pattern of electromagnetic fields. Discovery of the vacuum, thermal spectrum, classical electron theory, zero-point spectrum, and effects of acceleration are discussed. Connection between thermal radiation and the classical vacuum reveals unexpected unity in the laws of

  3. Healing of the Interface Between Splashed Particles and Underlying Bulk Coating and Its Influence on Isothermal Oxidation Behavior of LPPS MCrAlY Bond Coat

    NASA Astrophysics Data System (ADS)

    Zhang, Bang-Yan; Shi, Jing; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2015-04-01

    The thermally grown oxide formed on the bond coat surface plays an important role in determining the lifetime of thermal barrier coatings (TBCs). The splashed particles on the thermally sprayed MCrAlY bond coat surface are weakly bonded to the underlying bulk coating, leading to the formation of mixed oxides and contributing to the TBC failure. In this study, the healing behavior of the weakly bonded interface between splashed particles and underlying MCrAlY bulk coating deposited by low pressure plasma spraying was examined, and the influence of interface healing on the isothermal oxidation behavior of the bond coat was discussed. Results show that the granular particles resulting from splashing of molten droplets were exposed on smooth splats which make up the surface of bulk coating. After the pre-diffusion treatment in vacuum, the small granular splashed particles are immersed into the bulk coating resulting from the element diffusion on the interface between splashed particles and underlying bulk coating. After the vacuum heat treatment, the formation of mixed oxides was effectively restrained due to the healing of the splashed particle/underlying bulk coating interface.

  4. Atomic-level investigation of the growth of Si/Ge by ultrahigh vacuum chemical vapor deposition

    SciTech Connect

    Lin, D.; Miller, T.; Chiang, T.

    1997-05-01

    Si and Ge films can be prepared under ultrahigh vacuum conditions by chemical vapor deposition using disilane and digermane as source gases. These gases offer a high sticking probability, and are suitable for atomic layer epitaxy. Using synchrotron radiation photoemission spectroscopy and scanning tunneling microscopy, we have examined the surface processes associated with the heteroepitaxial growth of Ge/Si. The measured surface-induced shifts and chemical shifts of the Si 2p and Ge 3d core levels allow us to identify the surface species and to determine the surface chemical composition, and this information is correlated with the atomic features observed by scanning tunneling microscopy. Issues related to precursor dissociation, attachment to dangling bonds, diffusion, surface segregation, growth morphology, and pyrolytic reaction pathways will be discussed. {copyright} {ital 1997 American Vacuum Society.}

  5. Indian Vacuum Society: The Indian Vacuum Society

    NASA Astrophysics Data System (ADS)

    Saha, T. K.

    2008-03-01

    The Indian Vacuum Society (IVS) was established in 1970. It has over 800 members including many from Industry and R & D Institutions spread throughout India. The society has an active chapter at Kolkata. The society was formed with the main aim to promote, encourage and develop the growth of Vacuum Science, Techniques and Applications in India. In order to achieve this aim it has conducted a number of short term courses at graduate and technician levels on vacuum science and technology on topics ranging from low vacuum to ultrahigh vacuum So far it has conducted 39 such courses at different parts of the country and imparted training to more than 1200 persons in the field. Some of these courses were in-plant training courses conducted on the premises of the establishment and designed to take care of the special needs of the establishment. IVS also regularly conducts national and international seminars and symposia on vacuum science and technology with special emphasis on some theme related to applications of vacuum. A large number of delegates from all over India take part in the deliberations of such seminars and symposia and present their work. IVS also arranges technical visits to different industries and research institutes. The society also helped in the UNESCO sponsored post-graduate level courses in vacuum science, technology and applications conducted by Mumbai University. The society has also designed a certificate and diploma course for graduate level students studying vacuum science and technology and has submitted a syllabus to the academic council of the University of Mumbai for their approval, we hope that some colleges affiliated to the university will start this course from the coming academic year. IVS extended its support in standardizing many of the vacuum instruments and played a vital role in helping to set up a Regional Testing Centre along with BARC. As part of the development of vacuum education, the society arranges the participation of expert members on the subject to deliver lectures and take part in devising courses in the universities. IVS publishes a quarterly called the `Bulletin of Indian Vacuum Society' since its inception, in which articles on vacuum and related topics are published. NIRVAT, news, announcements, and reports are the other features of the Bulletin. The articles in the Bulletin are internationally abstracted. The Bulletin is distributed free to all the members of the society. The society also publishes proceedings of national/international symposia and seminars, manuals, lecture notes etc. It has published a `Vacuum Directory' containing very useful information on vacuum technology. IVS has also set up its own website http://www.ivsnet.org in January 2002. The website contains information about IVS, list of members, list of EC members, events and news, abstracts of articles published in the `Bulletin of Indian Vacuum Society', utilities, announcements, reports, membership and other forms which can be completed online and also gives links to other vacuum societies. Our Society has been a member of the executive council of the International Union of Vacuum Science, Techniques and Applications (IUVSTA) and its various committees since 1970. In 1983 IVS conducted an International Symposium on Vacuum Technology and Nuclear Applications in BARC, Mumbai, under the sponsorship of IUVSTA. In 1987 IVS arranged the Triennial International Conference on Thin Films in New Delhi, where more than 200 foreign delegates participated. IVS also hosted the IUVSTA Executive Council Meeting along with the conference. The society organized yet again an International Conference on Vacuum Science and Technology and SRS Vacuum Systems at CAT, Indore in1995. IVS arranges the prestigious Professor Balakrishnan Memorial Lecture in memory of its founder vice-president. Leading scientists from India and abroad in the field are invited to deliver the talks. So far 23 lectures have been held in this series. IVS has instituted the `IVS- Professor D Y Phadke Memorial Prize' in memory of our founder president, the late Professor D Y Phadke at the University of Mumbai. The prize is given every year to the student ranked top in the MSc (PHY.) examination conducted by the university. The IVS Kolkata Chapter has established the Dr A S Divatia Memorial Trust with the objective of organizing the Dr A S Divatia Memorial Lecture and a seminar once a year and to set up a vacuum testing and calibration facility. IVS has instituted an award in memory of the late Shri C Ambasankaran, its past president and pioneer of vacuum technology in India. This award is given to one of the best papers presented in the national symposium conducted by IVS. One more best paper award `Smt. Shakuntalabai Vyawahare Memorial Prize' is established from a donation given by Shri Mohan R Vyawahare, a life member and a present EC member of the society, in memory of his mother. During the symposia, IVS felicitates two of its members, one from Industry and one from an R & D Institution for their lifetime contribution to vacuum science and technology. Dr A K Gupta, Ex BARC, Ex Generla Manager, IBP, Head, Energy Group, Shapoorji Pallonji & Co Ltd (Industry), and Dr S R Gowariker, Ex BARC, Ex Director, CSIO, Chandigarh, Director, Tolani Education Foundation (R & D) are being honoured this year. T K Saha Geneneral Secretary, IVS

  6. Outgassing of Water Molecules During Silicon Fusion Bonding

    NASA Astrophysics Data System (ADS)

    Gao, Feng; Hokkanen, Ari; Pekko, Panu; Kärkkäinen, Anu; Kiihamäki, Jyrki

    Wafer bonding is a key technology for wafer level packaging in MEMS applications. By bonding a cap wafer to a MEMS device wafer, the mechanical structure can be sealed in a package and protected against the outside environment. Fusion bonding is a simple direct wafer bonding technique resulting in high bond strength compared to many other bonding methods. In this study, we present a method to bond a cap wafer to a MEMS device wafer which has released moving mass on it. Wafer surfaces are brought into a contact (pre-bonded) in vacuum conditions followed with high temperature annealing to strengthen the bond. Outgassing of water molecules remaining in the MEMS wafer before wafer bonding was found to be the main reason for bonding failures. Scanning acoustic microscopy was used to compare the bonding results between different pre-bonding vacuum levels. Good bonding results were achieved at higher vacuum level. This packaging method appears to be a suitable technique for encapsulating mechanical sensors with moving mass or other micro structures.

  7. Vacuum pump aids ejectors

    SciTech Connect

    Nelson, R.E.

    1982-12-01

    The steam ejector/vacuum pump hybrid system has been operating satisfactorily since the summer of 1981. This system has essentially been as troublefree as the all-ejector system and, of course, has provided a substantial cost savings. Construction is currently under way to convert the vacuum system of another crude still which is equipped with steam ejectors and barometric condensers to the hybrid system of steam ejectors, surface condensers, and vacuum pumps. This current project is even more financially attractive because it allows a dirty water cooling tower which serves the barometric condensers to be shut down. Providing a vacuum for crude distillation vacuum towers with this hybrid system is by no means the only application of this technique. Any vacuum system consisting of all steam ejectors would be a candidate for this hybrid system and the resulting savings in energy.

  8. Institutional Bonding.

    ERIC Educational Resources Information Center

    Allard, M. June

    Institutional bonding was examined at a public, urban commuter college with exceptionally high attrition and visibly low morale. Changes in bonding and attrition were measured 6 years after a 2-year effort to develop school identity and student feelings of membership. It was found that a simple index of campus morale is provided by level of

  9. Vacuum probe surface sampler

    NASA Technical Reports Server (NTRS)

    Zahlava, B. A. (Inventor)

    1973-01-01

    A vacuum probe surface sampler is described for rapidly sampling relatively large surface areas which possess relatively light loading densities of micro-organism, drug particles or the like. A vacuum head with a hollow handle connected to a suitable vacuum source is frictionally attached to a cone assembly terminating in a flared tip adapted to be passed over the surface to be sampled. A fine mesh screen carried by the vacuum head provides support for a membrane filter which collects the microorganisms or other particles. The head assembly is easily removed from the cone assembly without contacting the cone assembly with human hands.

  10. NSLS II Vacuum System

    SciTech Connect

    Ferreira, M.; Doom, L.; Hseuh, H.; Longo, C.; Settepani, P.; Wilson, K.; Hu, J.

    2009-09-13

    National Synchrotron Light Source II, being constructed at Brookhaven, is a 3-GeV, 500 mA, 3rd generation synchrotron radiation facility with ultra low emittance electron beams. The storage ring vacuum system has a circumference of 792 m and consists of over 250 vacuum chambers with a simulated average operating pressure of less than 1 x 10{sup -9} mbar. A summary of the update design of the vacuum system including girder supports of the chambers, gauges, vacuum pumps, bellows, beam position monitors and simulation of the average pressure will be shown. A brief description of the techniques and procedures for cleaning and mounting the chambers are given.

  11. Working in a Vacuum

    ERIC Educational Resources Information Center

    Rathey, Allen

    2005-01-01

    In this article, the author discusses several myths about vacuum cleaners and offers tips on evaluating and purchasing this essential maintenance tool. These myths are: (1) Amps mean performance; (2) Everyone needs high-efficiency particulate air (HEPA): (3) Picking up a "bowling ball" shows cleaning power; (4) All vacuum bags are the same; (5)

  12. Working in a Vacuum

    ERIC Educational Resources Information Center

    Rathey, Allen

    2005-01-01

    In this article, the author discusses several myths about vacuum cleaners and offers tips on evaluating and purchasing this essential maintenance tool. These myths are: (1) Amps mean performance; (2) Everyone needs high-efficiency particulate air (HEPA): (3) Picking up a "bowling ball" shows cleaning power; (4) All vacuum bags are the same; (5)…

  13. Microfabricated triggered vacuum switch

    DOEpatents

    Roesler, Alexander W. (Tijeras, NM); Schare, Joshua M. (Albuquerque, NM); Bunch, Kyle (Albuquerque, NM)

    2010-05-11

    A microfabricated vacuum switch is disclosed which includes a substrate upon which an anode, cathode and trigger electrode are located. A cover is sealed over the substrate under vacuum to complete the vacuum switch. In some embodiments of the present invention, a metal cover can be used in place of the trigger electrode on the substrate. Materials used for the vacuum switch are compatible with high vacuum, relatively high temperature processing. These materials include molybdenum, niobium, copper, tungsten, aluminum and alloys thereof for the anode and cathode. Carbon in the form of graphitic carbon, a diamond-like material, or carbon nanotubes can be used in the trigger electrode. Channels can be optionally formed in the substrate to mitigate against surface breakdown.

  14. Vacuum tunneling in gravity

    NASA Astrophysics Data System (ADS)

    Cho, Y. M.; Pak, D. G.

    2011-08-01

    Topologically non-trivial vacuum structures in gravity models with Cartan variables (vielbein and contortion) are considered. We study the possibility of vacuum spacetime tunneling in Einstein gravity assuming that the vielbein may play a fundamental role in quantum gravitational phenomena. It has been shown that in the case of RP3 space topology, the tunneling between non-trivial topological vacuums can be realized by means of Eguchi-Hanson gravitational instanton. In the Riemann-Cartan geometric approach to quantum gravity, the vacuum tunneling can be provided by means of contortion quantum fluctuations. We define a double self-duality condition for the contortion and give explicit self-dual configurations which can contribute to vacuum tunneling amplitude.

  15. Rapid bonding of Pyrex glass microchips.

    PubMed

    Akiyama, Yoshitake; Morishima, Keisuke; Kogi, Atsuna; Kikutani, Yoshikuni; Tokeshi, Manabu; Kitamori, Takehiko

    2007-03-01

    A newly developed vacuum hot press system has been specially designed for the thermal bonding of glass substrates in the fabrication process of Pyrex glass microchemical chips. This system includes a vacuum chamber equipped with a high-pressure piston cylinder and carbon plate heaters. A temperature of up to 900 degrees C and a force of as much as 9800 N could be applied to the substrates in a vacuum atmosphere. The Pyrex substrates bonded with this system under different temperatures, pressures, and heating times were evaluated by tensile strength tests, by measurements of thickness, and by observations of the cross-sectional shapes of the microchannels. The optimal bonding conditions of the Pyrex glass substrates were 570 degrees C for 10 min under 4.7 N/mm(2) of applied pressure. Whereas more than 16 h is required for thermal bonding with a conventional furnace, the new system could complete the whole bonding processes within just 79 min, including heating and cooling periods. Such improvements should considerably enhance the production rate of Pyrex glass microchemical chips. Whereas flat and dust-free surfaces are required for conventional thermal bonding, especially without long and repeated heating periods, our hot press system could press a fine dust into glass substrates so that even the areas around the dust were bonded. Using this capability, we were able to successfully integrate Pt/Ti thin film electrodes into a Pyrex glass microchip. PMID:17370301

  16. A Road Map to Extreme High Vacuum

    SciTech Connect

    Myneni, Ganapati Rao

    2007-06-20

    Ultimate pressure of a well-designed vacuum system very much depends on pretreatments, processing and the procedures [1,2]. Until now much attention has been paid in minimizing hydrogen outgassing from the chamber material. However, procedures and processing deserves further scrutiny than hitherto given so far. For reducing the gas load, high sensitivity helium leak detection techniques with sensitivities better than 1× 10-12 Torr l/sec need to be used. Effects that are induced by vacuum instrumentation need to be reduced in order to obtain accurate pressure measurements. This presentation will discuss: clean assembly procedures, metal sponges for cryosorption pumping of hydrogen to extreme high vacuum, low cost surface diffusion barriers for reducing the hydrogen gas load, cascade pumping, sensitive helium leak detection techniques and the use of modified extractor and residual gas analyzers. Further, alternative back up pumping systems based on active NEG’s [3] for turbo molecular pumps will be presented.

  17. Aluminum for bonding Si-Ge alloys to graphite

    DOEpatents

    Eggemann, Robert V.

    1976-01-13

    Improved thermoelectric device and process, comprising the high-temperature, vacuum bonding of a graphite contact and silicon-germanium thermoelectric element by the use of a low void, aluminum, metallurgical shim with low electrical resistance sandwiched therebetween.

  18. Housing protects laser in vacuum

    NASA Technical Reports Server (NTRS)

    Canali, V. G.

    1978-01-01

    Airtight housing encloses laser for easy alinement and operation in high-vacuum chamber. Beam is transmitted through window into vacuum chamber. Flexible line runs through vacuum chamber to outside, maintaining laser enclosure at atmospheric pressure.

  19. Thermophoretic vacuum wand

    DOEpatents

    Klebanoff, Leonard Elliott (San Ramon, CA); Rader, Daniel John (Lafayette, CA)

    2000-01-01

    A thermophoretic vacuum wand that is particularly suited for transporting articles in a cleanroom environment so that potential particle contaminants in the air do not become adhered to the surface of the article is described. The wand includes a housing having a platen with a front surface with suction port(s) through the platen; a vacuum source for applying a negative pressure to the suction port(s); and heating device for the object. Heating the article when it is held by the vacuum wand affords thermophoretic protection that effectively prevents particles in the air from depositing onto the article.

  20. Thermophoretic vacuum wand

    DOEpatents

    Klebanoff, Leonard Elliott (San Ramon, CA); Rader, Daniel John (Lafayette, CA)

    2001-01-01

    A thermophoretic vacuum wand that is particularly suited for transporting articles in a cleanroom environment so that potential particle contaminants in the air do not become adhered to the surface of the article is described. The wand includes a housing having a platen with a front surface with suction port(s) through the platen; a vacuum source for applying a negative pressure to the suction port(s); and heating device for the object. Heating the article when it is held by the vacuum wand affords thermophoretic protection that effectively prevents particles in the air from depositing onto the article.

  1. Vacuum deposition system

    SciTech Connect

    Austin, S.; Bark, D.

    1990-05-31

    The Physics Section vacuum deposition system is available for several types of thin film techniques. This vacuum evaporation system operates in the high vacuum range. The evaporation source is a resistive heating element, either a boat or a filament design. Coating is then line of sight from the source. Substrates to be coated can have a maximum diameter of 17 inches. At this time the variations in the thickness of the coatings can be controlled, by monitor, to within about 100 angstroms. The system diagrams follow the Operation Procedures and the Sample Coating Procedures provided in this document. 3 figs.

  2. Distinguishing Bonds.

    PubMed

    Rahm, Martin; Hoffmann, Roald

    2016-03-23

    The energy change per electron in a chemical or physical transformation, ΔE/n, may be expressed as Δχ̅ + Δ(VNN + ω)/n, where Δχ̅ is the average electron binding energy, a generalized electronegativity, ΔVNN is the change in nuclear repulsions, and Δω is the change in multielectron interactions in the process considered. The last term can be obtained by the difference from experimental or theoretical estimates of the first terms. Previously obtained consequences of this energy partitioning are extended here to a different analysis of bonding in a great variety of diatomics, including more or less polar ones. Arguments are presented for associating the average change in electron binding energy with covalence, and the change in multielectron interactions with electron transfer, either to, out, or within a molecule. A new descriptor Q, essentially the scaled difference between the Δχ̅ and Δ(VNN + ω)/n terms, when plotted versus the bond energy, separates nicely a wide variety of bonding types, covalent, covalent but more correlated, polar and increasingly ionic, metallogenic, electrostatic, charge-shift bonds, and dispersion interactions. Also, Q itself shows a set of interesting relations with the correlation energy of a bond. PMID:26910496

  3. Collapse of vacuum bubbles in a vacuum

    SciTech Connect

    Ng, Kin-Wang; Wang, Shang-Yung

    2011-02-15

    We revisit the dynamics of a false vacuum bubble in a background de Sitter spacetime. We find that there exists a large parameter space that allows the bubble to collapse into a black hole or to form a wormhole. This may have interesting implications for the creation of a baby universe in the laboratory, the string landscape where the bubble nucleation takes place among a plenitude of metastable vacua, and the inflationary physics.

  4. Vacuum deposition and curing of liquid monomers apparatus

    DOEpatents

    Affinito, J.D.

    1996-08-20

    The present invention is the formation of solid polymer layers under vacuum. More specifically, the present invention is the use of ``standard`` polymer layer-making equipment that is generally used in an atmospheric environment in a vacuum, and degassing the monomer material prior to injection into the vacuum. Additional layers of polymer or metal or oxide may be vacuum deposited onto solid polymer layers. Formation of polymer layers under a vacuum improves material and surface characteristics, and subsequent quality of bonding to additional layers. Further advantages include use of less to no photoinitiator for curing, faster curing, fewer impurities in the polymer electrolyte, as well as improvement in material properties including no trapped gas resulting in greater density, and reduced monomer wetting angle that facilitates spreading of the monomer and provides a smoother finished surface. 3 figs.

  5. Vacuum Camera Cooler

    NASA Technical Reports Server (NTRS)

    Laugen, Geoffrey A.

    2011-01-01

    Acquiring cheap, moving video was impossible in a vacuum environment, due to camera overheating. This overheating is brought on by the lack of cooling media in vacuum. A water-jacketed camera cooler enclosure machined and assembled from copper plate and tube has been developed. The camera cooler (see figure) is cup-shaped and cooled by circulating water or nitrogen gas through copper tubing. The camera, a store-bought "spy type," is not designed to work in a vacuum. With some modifications the unit can be thermally connected when mounted in the cup portion of the camera cooler. The thermal conductivity is provided by copper tape between parts of the camera and the cooled enclosure. During initial testing of the demonstration unit, the camera cooler kept the CPU (central processing unit) of this video camera at operating temperature. This development allowed video recording of an in-progress test, within a vacuum environment.

  6. Welding space vacuum technology

    NASA Technical Reports Server (NTRS)

    Johnson, R. Barry

    1991-01-01

    The objective was to assist the EH 42 Division in putting together a vacuum system that could attain the desired pressure and be large enough to accommodate the gas-metal arc (GMA) welding fixture apparatus. A major accomplishment was the design and fabrication of the controller/annunciator for the 4' by 8' system. It contains many safety features such as thermocouple set point relays that will only allow inlet and exit gas and vacuum valves to be operated at pre-selected system pressures, and a fail safe mode for power interruptions and operator mistakes. It is felt that significant progress was made in this research effort to weld in a vacuum environment. With continued efforts to increase the pump speeds for vacuum chambers and further studies on weld fixtures and gas inlet pressures, the NASA program will be successful.

  7. UHV-Bonding and Reversible Interconnection

    NASA Astrophysics Data System (ADS)

    Hosoda, Naoe; Suga, Tadatomo; Obara, Shingo; Imagawa, Kichiro

    Adhesion between two clean surfaces was investigated using a surface-activated bonding method in an ultrahigh vacuum (UHV) at room temperature. Adhesion was observed in all combinations of SUS440C/Ti-6Al-4V, INCONEL718/Ti-6Al-4V, A7075/SUS440C, SUS304/Al and INCONEL718/SUS440C. To understand the basic problems of UHV bonding, the influence of the surface roughness on bonding strength and interface structure has been studied. The surface roughness at the nanometer scale strongly influenced the bonding strength. In the case of SUS304 and Al, surfaces with less than l nm (RMS) had a high bonding strength of over 80 MPa. The interface does not have a thick reaction layer, only an amorphous layer on the order of several nanometers. Separation of the SUS304/Al interface by heat treatment has been also studied. A specimen heated at 823 K for 2 hr in a vacuum separated spontaneously without any external mechanical force. Separation occurred at the interface between the Al and the layer of the reaction products. This separation occurred only if the specimen was heated in a vacuum or argon atmosphere. The specimen did not separate when it was heated in air, nitrogen or oxygen atmospheres. The separated SUS304 could be re-bonded to Al at room temperature.

  8. Vacuum self-magnetization?

    SciTech Connect

    Perez Rojas, H.; Rodriguez Querts, E.

    2006-06-19

    We study vacuum properties in a strong magnetic field as the zero temperature and zero density limit of quantum statistics. For charged vector bosons (W bosons) the vacuum energy density diverges for B > B{sub c} = m{sub w}{sup 2}/e, leading to vacuum instability. A logarithmic divergence of vacuum magnetization is found for B = Bc, which suggests that if the magnetic field is large enough, it is self-consistently maintained, and this mechanism actually prevents B from reaching the critical value Bc. For virtual neutral vector bosons bearing an anomalous magnetic moment, the instability of the ground state for B > B{sub c}{sup '} = m{sub n}{sup 2}/q also leads to the vacuum energy density divergence for fields B > B{sub c}{sup '} and to the magnetization divergence for B B{sub c}{sup '}. The possibility of virtual electron-positron pairs bosonization in strong magnetic field and the applicability of the neutral bosons model to describe the virtual positronium behavior in a magnetic field are discussed. We conjecture that this could lead to vacuum self-magnetization in QED.

  9. Yankee bonds

    SciTech Connect

    Delaney, P. )

    1993-10-01

    Yankee and Euromarket bonds may soon find their way into the financing of power projects in Latin America. For developers seeking long-term commitments under build, own, operate, and transfer (BOOT) power projects in Latin America, the benefits are substantial.

  10. Bonds Boom.

    ERIC Educational Resources Information Center

    Reynolds, Cathryn

    1989-01-01

    The combined effect of the "Serrano" decision and Proposition 13 left California school districts with aging, overcrowded facilities. Chico schools won a $18.5 million general obligation bond election for facilities construction. With $11 billion needed for new school construction, California will need to tap local sources. A sidebar outlines…

  11. Numerical Simulation of Transient Liquid Phase Bonding under Temperature Gradient

    NASA Astrophysics Data System (ADS)

    Ghobadi Bigvand, Arian

    Transient Liquid Phase bonding under Temperature Gradient (TG-TLP bonding) is a relatively new process of TLP diffusion bonding family for joining difficult-to-weld aerospace materials. Earlier studies have suggested that in contrast to the conventional TLP bonding process, liquid state diffusion drives joint solidification in TG-TLP bonding process. In the present work, a mass conservative numerical model that considers asymmetry in joint solidification is developed using finite element method to properly study the TG-TLP bonding process. The numerical results, which are experimentally verified, show that unlike what has been previously reported, solid state diffusion plays a major role in controlling the solidification behavior during TG-TLP bonding process. The newly developed model provides a vital tool for further elucidation of the TG-TLP bonding process.

  12. Vacuum chamber-free centrifuge with magnetic bearings

    NASA Astrophysics Data System (ADS)

    Park, Cheol Hoon; Kim, Soohyun; Kim, Kyung-Soo

    2013-09-01

    Centrifuges are devices that separate particles of different densities and sizes through the application of a centrifugal force. If a centrifuge could be operated under atmospheric conditions, all vacuum-related components such as the vacuum chamber, vacuum pump, diffusion pump, and sealing could be removed from a conventional centrifuge system. The design and manufacturing procedure for centrifuges could then be greatly simplified to facilitate the production of lightweight centrifuge systems of smaller volume. Furthermore, the maintenance costs incurred owing to wear and tear due to conventional ball bearings would be eliminated. In this study, we describe a novel vacuum chamber-free centrifuge supported by magnetic bearings. We demonstrate the feasibility of the vacuum chamber-free centrifuge by presenting experimental results that verify its high-speed support capability and motoring power capacity.

  13. Vacuum chamber-free centrifuge with magnetic bearings.

    PubMed

    Park, Cheol Hoon; Kim, Soohyun; Kim, Kyung-Soo

    2013-09-01

    Centrifuges are devices that separate particles of different densities and sizes through the application of a centrifugal force. If a centrifuge could be operated under atmospheric conditions, all vacuum-related components such as the vacuum chamber, vacuum pump, diffusion pump, and sealing could be removed from a conventional centrifuge system. The design and manufacturing procedure for centrifuges could then be greatly simplified to facilitate the production of lightweight centrifuge systems of smaller volume. Furthermore, the maintenance costs incurred owing to wear and tear due to conventional ball bearings would be eliminated. In this study, we describe a novel vacuum chamber-free centrifuge supported by magnetic bearings. We demonstrate the feasibility of the vacuum chamber-free centrifuge by presenting experimental results that verify its high-speed support capability and motoring power capacity. PMID:24089865

  14. Bonded electrodes for use on the external surface of spacecraft

    NASA Technical Reports Server (NTRS)

    Kendall, B. R. F.; Weeks, J. O.

    1975-01-01

    A new bonding process is described which is suitable for applying electrodes to the external surfaces of spacecraft and sounding rockets. A polyimide material containing small, uniform glass spheres provides the necessary insulation and mechanical strength. The bonded electrodes are simple to construct and are shown to have good electrical, vacuum, and thermal properties.

  15. Improving Vacuum Cleaners

    NASA Technical Reports Server (NTRS)

    1997-01-01

    Under a Space Act Agreement between the Kirby company and Lewis Research Center, NASA technology was applied to a commercial vacuum cleaner product line. Kirby engineers were interested in advanced operational concepts, such as particle flow behavior and vibration, critical factors to improve vacuum cleaner performance. An evaluation of the company 1994 home care system, the Kirby G4, led to the refinement of the new G5 and future models. Under the cooperative agreement, Kirby had access to Lewis' holography equipment, which added insight into how long a vacuum cleaner fan would perform, as well as advanced computer software that can simulate the flow of air through fans. The collaboration resulted in several successes including fan blade redesign and continuing dialogue on how to improve air-flow traits in various nozzle designs.

  16. Use of Vacuum Bagging for Fabricating Thermoplastic Microfluidic Devices

    PubMed Central

    Cassano, Christopher L.; Simon, Andrew J.; Liu, Wei; Fredrickson, Carl; Fan, Z. Hugh

    2014-01-01

    In this work we present a novel thermal bonding method for thermoplastic microfluidic devices. This simple method employs a modified vacuum bagging technique, a concept borrowed from the aerospace industry, to produce conventional thick substrate microfluidic devices, as well as multi-layer film devices. The bonds produced using this method are superior to those obtained using conventional thermal bonding methods, including thermal lamination, and are capable of sustaining burst pressures in excess of 550 kPa. To illustrate the utility of this method, thick substrate devices were produced, as well as a six-layer film device that incorporated several complex features. PMID:25329244

  17. Use of vacuum bagging for fabricating thermoplastic microfluidic devices.

    PubMed

    Cassano, Christopher L; Simon, Andrew J; Liu, Wei; Fredrickson, Carl; Fan, Z Hugh

    2015-01-01

    In this work we present a novel thermal bonding method for thermoplastic microfluidic devices. This simple method employs a modified vacuum bagging technique, a concept borrowed from the aerospace industry, to produce conventional thick substrate microfluidic devices, as well as multi-layer film devices. The bonds produced using this method are superior to those obtained using conventional thermal bonding methods, including thermal lamination, and are capable of sustaining burst pressures in excess of 550 kPa. To illustrate the utility of this method, thick substrate devices were produced, as well as a six-layer film device that incorporated several complex features. PMID:25329244

  18. VACUUM SEALING MEANS FOR LOW VACUUM PRESSURES

    DOEpatents

    Milleron, N.

    1962-06-12

    S>A vacuum seal is designed in which the surface tension of a thin layer of liquid metal of low vapor pressure cooperates with adjacent surfaces to preclude passages of gases across pressure differentials as low as 10/sup -8/ mm Hg. Mating contiguous surfaces composed of copper, brass, stainless steel, nickel, molybdenum, tungsten, tantalum, glass, quartz, and/or synthetic mica are disposed to provide a maximum tolerance, D, expressed by 2 gamma /P/sub 1/, where gamma is the coefflcient of the surface tension of the metal sealant selected in dynes/cm/sub 2/. Means for heating the surfaces remotely is provided where temperatures drop below about 250 deg C. A sealant consisting of an alloy of gallium, indium, and tin, among other combinations tabulated, is disposed therebetween after treating the surfaces to improve wettability, as by ultrasonic vibrations, the surfaces and sealants being selected according to the anticipated experimental conditions of use. (AEC)

  19. Pi Bond Orders and Bond Lengths

    ERIC Educational Resources Information Center

    Herndon, William C.; Parkanyi, Cyril

    1976-01-01

    Discusses three methods of correlating bond orders and bond lengths in unsaturated hydrocarbons: the Pauling theory, the Huckel molecular orbital technique, and self-consistent-field techniques. (MLH)

  20. Computer design and analysis of vacuum systems

    SciTech Connect

    Santeler, D.J.

    1987-07-01

    A computer program has been developed for an IBM compatible personal computer to assist in the design and analysis of vacuum systems. The program has a selection of 12 major schematics with several thousand minor variants incorporating diffusion, turbomolecular, cryogenic, ion, mechanical, and sorption pumps as well as circular tubes, bends, valves, traps, and purge gas connections. The gas throughput versus the inlet pressure of the pump is presented on a log--log graphical display. The conductance of each series component is sequentially added to the graph to obtain the net system behavior Q/sub (//sub P//sub )/. The component conductances may be calculated either from the inlet area and the transmission probability or from the tube length and the diameter. The gas-flow calculations are valid for orifices, short tubes, and long tubes throughout the entire pressure range from molecular through viscous to choked and nonchoked exit flows. The roughing-pump and high-vacuum-pump characteristic curves are numerically integrated to provide a graphical presentation of the system pumpdown. Outgassing data for different materials is then combined to produce a graph of the net system ''outgassing pressure.'' Computer routines are provided for differentiating a real pumpdown curve for system analysis. The computer program is included with the American Vacuum Society course, ''Advanced Vacuum System Design and Analysis,'' or it may be purchased from Process Applications, Inc.

  1. A vacuum chamber feedthrough

    NASA Technical Reports Server (NTRS)

    Brown, V. D.

    1973-01-01

    Simple and inexpensive microwave feedthrough has been designed which transfers 130 ns, 5kV pulse into vacuum chamber. Feedthrough may be used over wide range and is adaptable to most coaxial cables, since either multistrand or single strand center conductor cable can be used.

  2. Vacuum ultraviolet holography

    NASA Technical Reports Server (NTRS)

    Bjorklund, G. C.; Harris, S. E.; Young, J. F.

    1974-01-01

    The authors report the first demonstration of holographic techniques in the vacuum ultraviolet spectral region. Holograms were produced with coherent 1182 A radiation. The holograms were recorded in polymethyl methacrylate and read out with an electron microscope. A holographic grating with a fringe spacing of 836 A was produced and far-field Fraunhofer holograms of sub-micron particles were recorded.

  3. Topics in vacuum decay

    NASA Astrophysics Data System (ADS)

    Masoumi, Ali

    2013-12-01

    If a theory has more than one classically stable vacuum, quantum tunneling and thermal jumps make the transition between the vacua possible. The transition happens through a first order phase transition started by nucleation of a bubble of the new vacuum. The outward pressure of the truer vacuum makes the bubble expand and consequently eat away more of the old phase. In the presence of gravity this phenomenon gets more complicated and meanwhile more interesting. It can potentially have important cosmological consequences. Some aspects of this decay are studied in this thesis. Solutions with different symmetry than the generically used O(4) symmetry are studied and their actions calculated. Vacuum decay in a spatial vector field is studied and novel features like kinky domain walls are presented. The question of stability of vacua in a landscape of potentials is studied and the possible instability in large dimension of fields is shown. Finally a compactification of the Einstein-Maxwell theory is studied which can be a good lab to understand the decay rates in compactification models of arbitrary dimensions.

  4. Vacuum Kundt waves

    NASA Astrophysics Data System (ADS)

    McNutt, David; Milson, Robert; Coley, Alan

    2013-03-01

    We discuss the invariant classification of vacuum Kundt waves using the Cartan-Karlhede algorithm and determine the upper bound on the number of iterations of the Karlhede algorithm to classify the vacuum Kundt waves (Collins (1991 Class. Quantum Grav. 8 1859-69), Machado Ramos (1996 Class. Quantum Grav. 13 1589)). By choosing a particular coordinate system we partially construct the canonical coframe used in the classification to study the functional dependence of the invariants arising at each iteration of the algorithm. We provide a new upper bound, q ⩽ 4, and show that this bound is sharp by analyzing the subclass of Kundt waves with invariant count beginning with (0, 1,…) to show that the class with invariant count (0, 1, 3, 4, 4) exists. This class of vacuum Kundt waves is shown to be unique as the only set of metrics requiring the fourth covariant derivatives of the curvature. We conclude with an invariant classification of the vacuum Kundt waves using a suite of invariants.

  5. Sorption vacuum trap

    NASA Technical Reports Server (NTRS)

    Barrington, A. E.; Caruso, A. J.

    1970-01-01

    Modified sorption trap for use in high vacuum systems contains provisions for online regeneration of sorbent material. Trap is so constructed that it has a number of encapsulated resistance heaters and a valving and pumping device for removing gases from heated sorbing material. Excessive downtime is eliminated with this trap.

  6. Light-front vacuum

    NASA Astrophysics Data System (ADS)

    Herrmann, Marc; Polyzou, W. N.

    2015-04-01

    The purpose of this work is to understand the relation between the trivial vacuum in light-front field theory and the nontrivial vacuum in canonical representations of quantum field theory and the role of zero-modes in this relation. The role of the underlying field algebra in the definition of the vacuum is exploited to understand these relations. The trivial vacuum defined by an annihilation operator defines a linear functional on the algebra of fields restricted to a light front. This is extended to a linear functional on the algebra of local fields. The extension defines a unitary mapping between the physical representation of the local algebra and a sub-algebra of the light-front Fock algebra. The dynamics appears in the mapping and the structure of the sub-algebra. This correspondence provides a formulation of locality and Poincaré invariance on the light-front Fock space. Zero modes do not appear in the final mapping, but may be needed in the construction of the mapping using a local Lagrangian.

  7. Gas injected vacuum switch

    DOEpatents

    Hardin, K. Dan

    1977-01-01

    The disclosure relates to a gas injected vacuum switch comprising a housing having an interior chamber, a conduit for evacuating the interior chamber, within the chamber an anode and a cathode spaced from the anode, and a detonator for injecting electrically conductive gas into the chamber between the anode and the cathode to provide a current path therebetween.

  8. Vacuum arc deposition devices

    SciTech Connect

    Boxman, R.L.; Zhitomirsky, V.N.

    2006-02-15

    The vacuum arc is a high-current, low-voltage electrical discharge which produces a plasma consisting of vaporized and ionized electrode material. In the most common cathodic arc deposition systems, the arc concentrates at minute cathode spots on the cathode surface and the plasma is emitted as a hypersonic jet, with some degree of contamination by molten droplets [known as macroparticles (MPs)] of the cathode material. In vacuum arc deposition systems, the location and motion of the cathode spots are confined to desired surfaces by an applied magnetic field and shields around undesired surfaces. Substrates are mounted on a holder so that they intercept some portion of the plasma jet. The substrate often provides for negative bias to control the energy of depositing ions and heating or cooling to control the substrate temperature. In some systems, a magnetic field is used to guide the plasma around an obstacle which blocks the MPs. These elements are integrated with a deposition chamber, cooling, vacuum gauges and pumps, and power supplies to produce a vacuum arc deposition system.

  9. Langmuir vacuum and superconductivity

    SciTech Connect

    Veklenko, B. A.

    2012-06-15

    It is shown that, in the 'jelly' model of cold electron-ion plasma, the interaction between electrons and the quantum electromagnetic vacuum of Langmuir waves involves plasma superconductivity with an energy gap proportional to the energy of the Langmuir quantum.

  10. Tungsten diffusion in olivine

    NASA Astrophysics Data System (ADS)

    Cherniak, D. J.; Van Orman, J. A.

    2014-03-01

    Diffusion of tungsten has been characterized in synthetic forsterite and natural olivine (Fo90) under dry conditions. The source of diffusant was a mixture of magnesium tungstate and olivine powders. Experiments were prepared by sealing the source material and polished olivine under vacuum in silica glass ampoules with solid buffers to buffer at NNO or IW. Prepared capsules were annealed in 1 atm furnaces for times ranging from 45 min to several weeks, at temperatures from 1050 to 1450 °C. Tungsten distributions in the olivine were profiled by Rutherford Backscattering Spectrometry (RBS). The following Arrhenius relation is obtained for W diffusion in forsterite: D=1.0×10-8exp(-365±28 kJ mol/RT) m s Diffusivities for the synthetic forsterite and natural Fe-bearing olivine are similar, and tungsten diffusion in olivine shows little dependence on crystallographic orientation or oxygen fugacity. The slow diffusivities measured for W in olivine indicate that Hf-W ages in olivine-metal systems will close to diffusive exchange at higher temperatures than other chronometers commonly used in cosmochronology, and that tungsten isotopic signatures will be less likely to be reset by subsequent thermal events.

  11. Vacuum Ultraviolet Photoionization of Complex Chemical Systems.

    PubMed

    Kostko, Oleg; Bandyopadhyay, Biswajit; Ahmed, Musahid

    2016-05-27

    Tunable vacuum ultraviolet (VUV) radiation coupled to mass spectrometry is applied to the study of complex chemical systems. The identification of novel reactive intermediates and radicals is revealed in flame, pulsed photolysis, and pyrolysis reactors, leading to the elucidation of spectroscopy, reaction mechanisms, and kinetics. Mass-resolved threshold photoelectron photoion coincidence measurements provide unprecedented access to vibrationally resolved spectra of free radicals present in high-temperature reactors. Photoionization measurements in water clusters, nucleic acid base dimers, and their complexes with water provide signatures of proton transfer in hydrogen-bonded and π-stacked systems. Experimental and theoretical methods to track ion-molecule reactions and fragmentation pathways in intermolecular and intramolecular hydrogen-bonded systems in sugars and alcohols are described. Photoionization of laser-ablated molecules, clusters, and their reaction products inform thermodynamics and spectroscopy that are relevant to astrochemistry and catalysis. New directions in coupling VUV radiation to interrogate complex chemical systems are discussed. PMID:26980311

  12. Annealing effects on the bonding structures, optical and mechanical properties for radio frequency reactive sputtered germanium carbide films

    NASA Astrophysics Data System (ADS)

    Hu, C. Q.; Zhu, J. Q.; Zheng, W. T.; Han, J. C.

    2009-01-01

    The effects of thermal annealing in vacuum on the bonding structures, optical and mechanical properties for germanium carbide (Ge 1- xC x) thin films, deposited by radio frequency (RF) reactive sputtering of pure Ge(1 1 1) target in a CH 4/Ar mixture discharge, are investigated. We find that there are no significant changes in the bonding structure of the films annealed below 300 °C. The fraction of Ge-H bonds for the film annealed at temperatures ( Ta) above 300 °C decreases, whereas that of C-H bonds show a decrease only when Ta exceeds 400 °C. The out-diffusion of hydrogen promotes the formation of Ge-C bonds at Ta above 400 °C and thus leads to a substantial increase in the compressive stress and hardness for the film. The refractive indices and optical gaps for Ge 1- xC x films are almost constant against Ta, which can be ascribed to the unchanged ratios of Ge/C and sp 2-C/sp 3-C concentrations. Furthermore, we also find that the excellent optical transmission for an antireflection Ge 1- xC x double-layer film on ZnS substrate is still maintained after annealing at 700 °C.

  13. Bonded Lubricants

    NASA Technical Reports Server (NTRS)

    1977-01-01

    Another spinoff to the food processing industry involves a dry lubricant developed by General Magnaplate Corp. of Linden, N.J. Used in such spacecraft as Apollo, Skylab and Viking, the lubricant is a coating bonded to metal surfaces providing permanent lubrication and corrosion resistance. The coating lengthens equipment life and permits machinery to be operated at greater speed, thus increasing productivity and reducing costs. Bonded lubricants are used in scores of commercia1 applications. They have proved particularly valuable to food processing firms because, while increasing production efficiency, they also help meet the stringent USDA sanitation codes for food-handling equipment. For example, a cookie manufacturer plagued production interruptions because sticky batter was clogging the cookie molds had the brass molds coated to solve the problem. Similarly, a pasta producer faced USDA action on a sanitation violation because dough was clinging to an automatic ravioli-forming machine; use of the anti-stick coating on the steel forming plates solved the dual problem of sanitation deficiency and production line downtime.

  14. FLOW ANALYSIS OF DIFFUSER-GETTER-DIFFUSER SYSTEMS

    SciTech Connect

    Klein, J; Dave W. Howard, D

    2007-07-24

    Tritium clean-up systems typically deploy gas processing technologies between stages of palladium-silver (Pd/Ag) diffusers/permeators. The number of diffusers positioned before and after a gas clean-up process to obtain optimal system performance will vary with feed gas inert composition. A simple method to analyze optimal diffuser configuration is presented. The method assumes equilibrium across the Pd/Ag tubes and system flows are limited by diffuser vacuum pump speeds preceding or following the clean-up process. A plot of system feed as a function of inert feed gas composition for various diffuser configuration allows selection of a diffuser configuration for maximum throughput based on feed gas composition.

  15. A simple flow analysis of diffuser-getter-diffuser systems

    SciTech Connect

    Klein, J. E.; Howard, D. W.

    2008-07-15

    Tritium clean-up systems typically deploy gas processing technologies between stages of palladium-silver (Pd/Ag) diffusers/permeators. The number of diffusers positioned before and after a gas clean-up process to obtain optimal system performance will vary with feed gas inert composition. A simple method to analyze optimal diffuser configuration is presented. The method assumes equilibrium across the Pd/Ag tubes and system flows are limited by diffuser vacuum pump speeds preceding or following the clean-up process. A plot of system feed as a function of inert feed gas composition for various diffuser configuration allows selection of a diffuser configuration for maximum throughput based on feed gas composition. (authors)

  16. Demonstrations with a Vacuum: Old Demonstrations for New Vacuum Pumps.

    ERIC Educational Resources Information Center

    Greenslade, Thomas B., Jr.

    1989-01-01

    Explains mechanisms of 19th-century vacuum pumps. Describes demonstrations using the pump including guinea and feather tube, aurora tube, electric egg, Gassiots cascade, air mill, bell in vacuum, density and buoyancy of air, fountain in vacuum, mercury shower, palm and bladder glasses, Bacchus demonstration, pneumatic man-lifter, and Magdeburg…

  17. Demonstrations with a Vacuum: Old Demonstrations for New Vacuum Pumps.

    ERIC Educational Resources Information Center

    Greenslade, Thomas B., Jr.

    1989-01-01

    Explains mechanisms of 19th-century vacuum pumps. Describes demonstrations using the pump including guinea and feather tube, aurora tube, electric egg, Gassiots cascade, air mill, bell in vacuum, density and buoyancy of air, fountain in vacuum, mercury shower, palm and bladder glasses, Bacchus demonstration, pneumatic man-lifter, and Magdeburg

  18. Compact waves in microscopic nonlinear diffusion.

    PubMed

    Hurtado, P I; Krapivsky, P L

    2012-06-01

    We analyze the spread of a localized peak of energy into vacuum for nonlinear diffusive processes. In contrast with standard diffusion, the nonlinearity results in a compact wave with a sharp front separating the perturbed region from vacuum. In d spatial dimensions, the front advances as t^{1/(2+da)} according to hydrodynamics, with a the nonlinearity exponent. We show that fluctuations in the front position grow as ∼t^{μ}η, where μ<1/2+da is an exponent that we measure and η is a random variable whose distribution we characterize. Fluctuating corrections to hydrodynamic profiles give rise to an excess penetration into vacuum, revealing scaling behaviors and robust features. We also examine the discharge of a nonlinear rarefaction wave into vacuum. Our results suggest the existence of universal scaling behaviors at the fluctuating level in nonlinear diffusion. PMID:23005044

  19. Basics of Fidelity Bonding.

    ERIC Educational Resources Information Center

    Kahn, Steven P.

    Fidelity bonds are important for an agency to hold to protect itself against any financial loss that can result from dishonest acts by its employees. Three types of fidelity bonds are available to an agency: (1) public official bonds; (2) dishonesty bonds; and (3) faithful performance bonds. Public official bonds are required by state law to be…

  20. Tritium handling in vacuum systems

    SciTech Connect

    Gill, J.T.; Coffin, D.O.

    1986-10-01

    This report provides a course in Tritium handling in vacuum systems. Topics presented are: Properties of Tritium; Tritium compatibility of materials; Tritium-compatible vacuum equipment; and Tritium waste treatment.

  1. A radiation hard vacuum switch

    DOEpatents

    Boettcher, G.E.

    1988-07-19

    A vacuum switch with an isolated trigger probe which is not directly connected to the switching electrodes. The vacuum switch within the plasmatron is triggered by plasma expansion initiated by the trigger probe which travels through an opening to reach the vacuum switch elements. The plasma arc created is directed by the opening to the space between the anode and cathode of the vacuum switch to cause conduction. 3 figs.

  2. Insertion device vacuum system designs

    SciTech Connect

    Hoyer, E.

    1988-05-01

    Synchrotron light source insertion device vacuum systems now in operation and systems proposed for the future are reviewed. An overview of insertion devices is given and four generic vacuum chamber designs, transition section design and pumping considerations are discussed. Examples of vacuum chamber systems are presented.

  3. Bakeout Chamber Within Vacuum Chamber

    NASA Technical Reports Server (NTRS)

    Taylor, Daniel M.; Soules, David M.; Barengoltz, Jack B.

    1995-01-01

    Vacuum-bakeout apparatus for decontaminating and measuring outgassing from pieces of equipment constructed by mounting bakeout chamber within conventional vacuum chamber. Upgrade cost effective: fabrication and installation of bakeout chamber simple, installation performed quickly and without major changes in older vacuum chamber, and provides quantitative data on outgassing from pieces of equipment placed in bakeout chamber.

  4. Surge-damping vacuum valve

    DOEpatents

    Bullock, Jack C.; Kelly, Benjamin E.

    1980-01-01

    A valve having a mechanism for damping out flow surges in a vacuum system which utilizes a slotted spring-loaded disk positioned adjacent the valve's vacuum port. Under flow surge conditions, the differential pressure forces the disk into sealing engagement with the vacuum port, thereby restricting the flow path to the slots in the disk damping out the flow surge.

  5. Vacuum tool manipulator

    DOEpatents

    Zollinger, William T.

    1993-01-01

    Apparatus for manipulating a vacuum hose in a reactor vessel comprises a housing with two opposing openings, an arm carried by the housing and deployable from a stowed position essentially completely within the housing to an extended position where the arm extends through the two openings in a generally horizontal position. The arm preferably has a two-fingered gripping device for gripping the vacuum hose but may carry a different end effector such as a grinding wheel. The fingers are opened and closed by one air cylinder. A second air cylinder extends the device. A third air cylinder within the housing pivotally pulls the opposing end of the arm into the housing via a pivoting member pivotally connected between the third air cylinder shaft and the arm.

  6. Vacuum tool manipulator

    DOEpatents

    Zollinger, W.T.

    1993-11-23

    Apparatus for manipulating a vacuum hose in a reactor vessel comprises a housing with two opposing openings, an arm carried by the housing and deployable from a stowed position essentially completely within the housing to an extended position where the arm extends through the two openings in a generally horizontal position. The arm preferably has a two-fingered gripping device for gripping the vacuum hose but may carry a different end effector such as a grinding wheel. The fingers are opened and closed by one air cylinder. A second air cylinder extends the device. A third air cylinder within the housing pivotally pulls the opposing end of the arm into the housing via a pivoting member pivotally connected between the third air cylinder shaft and the arm. 6 figures.

  7. Can vacuum energy gravitate?

    NASA Astrophysics Data System (ADS)

    Prasad Datta, Dhurjati

    1995-03-01

    In this essay we discuss an interesting recent development in semiclassical gravity. Using an improved Born-Oppenheimer approximation, the semiclassical reduction of the Wheeler-DeWitt equation turns out to give important insights into the nature and the level of validity of the semi-classical Einstein equations (SCEE). Back reactions from the quantized matter fields in SCEE are shown to be completely determined by adiabatically induced geometricU(N) gauge potentials. The finite energy from the vacuum polarization, in particular, is found to be intimately related to the ‘magnetic’ type geometric gauge potential. As a result the vacuum energy in a universe emerging from a ‘source-free’ flat simply-connected superspace is gauge equivalent to zero, leading to some dramatic consequences.

  8. An automated vacuum system

    SciTech Connect

    Atkins, W.H. ); Vaughn, G.D. ); Bridgman, C. )

    1991-01-01

    Software tools available with the Ground Test Accelerator (GTA) control system provide the capability to express a control problem as a finite state machine. System states and transitions are expressed in terms of accelerator parameters and actions are taken based on state transitions. This is particularly useful for sequencing operations which are modal in nature or are unwieldy when implemented with conventional programming. State diagrams are automatically translated into code which is executed by the control system. These tools have been applied to the vacuum system for the GTA accelerator to implement automatic sequencing of operations. With a single request, the operator may initiate a complete pump-down sequence. He can monitor the progress and is notified if an anomaly occurs requiring intervention. The operator is not required to have detailed knowledge of the vacuum system and is protected from taking inappropriate actions. 1 ref., 6 figs.

  9. Dry vacuum pumps

    NASA Astrophysics Data System (ADS)

    Sibuet, R.

    2008-05-01

    For decades and for ultimate pressure below 1 mbar, oil-sealed Rotary Vane Pumps have been the most popular solution for a wide range of vacuum applications. In the late 80ies, Semiconductor Industry has initiated the development of the first dry roughing pumps. Today SC applications are only using dry pumps and dry pumping packages. Since that time, pumps manufacturers have developed dry vacuum pumps technologies in order to make them attractive for other applications. The trend to replace lubricated pumps by dry pumps is now spreading over many other market segments. For the Semiconductor Industry, it has been quite easy to understand the benefits of dry pumps, in terms of Cost of Ownership, process contamination and up-time. In this paper, Technology of Dry pumps, its application in R&D/industries, merits over conventional pumps and future growth scope will be discussed.

  10. Integrated structure vacuum tube

    NASA Technical Reports Server (NTRS)

    Dimeff, J.; Kerwin, W. J. (Inventor)

    1976-01-01

    High efficiency, multi-dimensional thin film vacuum tubes suitable for use in high temperature, high radiation environments are described. The tubes are fabricated by placing thin film electrode members in selected arrays on facing interior wall surfaces of an alumina substrate envelope. Cathode members are formed using thin films of triple carbonate. The photoresist used in photolithography aids in activation of the cathodes by carbonizing and reacting with the reduced carbonates when heated in vacuum during forming. The finely powdered triple carbonate is mixed with the photoresist used to delineate the cathode locations in the conventional solid state photolithographic manner. Anode and grid members are formed using thin films of refractory metal. Electron flow in the tubes is between grid elements from cathode to anode as in a conventional three-dimensional tube.

  11. Edison's vacuum technology patents

    NASA Astrophysics Data System (ADS)

    Waits, Robert K.

    2003-07-01

    During 1879 Thomas Edison's Menlo Park, New Jersey laboratory developed the means to evacuate glass lamp globes to less than a mTorr in 20 min and in mid-1880 began production of carbon-filament incandescent lamps. Among Edison's nearly 1100 U.S. patents are five for vacuum pump improvements, and at least eight others that are vacuum-related; all applied for between 1880 and 1886. Inspired by an 1878 article by De La Rue and Müller [Philos. Trans. R. Soc. London, Ser. A 169, 155 (1878)] on studies of glow discharges, Edison devised a combination pump using the Geissler pump as a rough pump and the Sprengel pump for continuous exhaustion. Edison's patents described means to control the mercury flow and automate the delivery of the mercury to banks of up to a hundred pumps. Other patents described various means to remove residual gases during lamp processing.

  12. Compact vacuum insulation embodiments

    DOEpatents

    Benson, David K.; Potter, Thomas F.

    1992-01-01

    An ultra-thin compact vacuum insulation panel is comprised of two hard, but bendable metal wall sheets closely spaced apart from each other and welded around the edges to enclose a vacuum chamber. Glass or ceramic spacers hold the wall sheets apart. The spacers can be discrete spherical beads or monolithic sheets of glass or ceramic webs with nodules protruding therefrom to form essentially "point" or "line" contacts with the metal wall sheets. In the case of monolithic spacers that form "line" contacts, two such spacers with the line contacts running perpendicular to each other form effectively "point" contacts at the intersections. Corrugations accommodate bending and expansion, tubular insulated pipes and conduits, and preferred applications are also included.

  13. Compact vacuum insulation

    DOEpatents

    Benson, D.K.; Potter, T.F.

    1993-01-05

    An ultra-thin compact vacuum insulation panel is comprised of two hard, but bendable metal wall sheets closely spaced apart from each other and welded around the edges to enclose a vacuum chamber. Glass or ceramic spacers hold the wall sheets apart. The spacers can be discrete spherical beads or monolithic sheets of glass or ceramic webs with nodules protruding therefrom to form essentially point'' or line'' contacts with the metal wall sheets. In the case of monolithic spacers that form line'' contacts, two such spacers with the line contacts running perpendicular to each other form effectively point'' contacts at the intersections. Corrugations accommodate bending and expansion, tubular insulated pipes and conduits, and preferred applications are also included.

  14. Compact vacuum insulation

    DOEpatents

    Benson, David K.; Potter, Thomas F.

    1993-01-01

    An ultra-thin compact vacuum insulation panel is comprised of two hard, but bendable metal wall sheets closely spaced apart from each other and welded around the edges to enclose a vacuum chamber. Glass or ceramic spacers hold the wall sheets apart. The spacers can be discrete spherical beads or monolithic sheets of glass or ceramic webs with nodules protruding therefrom to form essentially "point" or "line" contacts with the metal wall sheets. In the case of monolithic spacers that form "line" contacts, two such spacers with the line contacts running perpendicular to each other form effectively "point" contacts at the intersections. Corrugations accommodate bending and expansion, tubular insulated pipes and conduits, and preferred applications are also included.

  15. Compact vacuum insulation embodiments

    DOEpatents

    Benson, D.K.; Potter, T.F.

    1992-04-28

    An ultra-thin compact vacuum insulation panel is comprised of two hard, but bendable metal wall sheets closely spaced apart from each other and welded around the edges to enclose a vacuum chamber. Glass or ceramic spacers hold the wall sheets apart. The spacers can be discrete spherical beads or monolithic sheets of glass or ceramic webs with nodules protruding therefrom to form essentially point' or line' contacts with the metal wall sheets. In the case of monolithic spacers that form line' contacts, two such spacers with the line contacts running perpendicular to each other form effectively point' contacts at the intersections. Corrugations accommodate bending and expansion, tubular insulated pipes and conduits, and preferred applications are also included. 26 figs.

  16. The LHC Vacuum System

    NASA Astrophysics Data System (ADS)

    Gröbner, O.

    1997-05-01

    The Large Hadron Collider (LHC) at CERN, involves two proton storage rings with colliding beams of 7 TeV. The machine will be housed in the existing LEP tunnel and requires 16 m long superconducting bending magnets. The vacuum chamber will be the inner wall of the cryostat and hence at the temperature of the magnet cold bore, i.e. at 1.9 K and therefore a very good cryo-pump. To reduce the cryogenic power consumption, the heat load from synchrotron radiation and from the image currents in the vacuum chamber will be absorbed on a 'beam screen', which operates between 5 and 20 K, inserted in the magnet cold bore. The design pressure necessary for operation must provide a lifetime of many days and a stringent requirement comes from the power deposition in the superconducting magnet coils due to protons scattered on the residual gas which could lead to a magnet quench. Cryo-pumping of gas on the cold surfaces provides the necessary low gas densities but it must be ensured that the vapour pressure of cryo-sorbed molecules, of which H2 and He would be the most critical species, remains within acceptable limits. The room temperature sections of the LHC, specifically in the experiments, the vacuum must be stable against ion induced desorption and ISR-type 'pressure bumps'.

  17. Vacuum Packaging of MEMS With Multiple Internal Seal Rings

    NASA Technical Reports Server (NTRS)

    Hayworth, Ken; Yee, Karl; Shcheglov, Kirill; Bae, Youngsam; Wiberg, Dean; Peay, Chris; Challoner, Anthony

    2008-01-01

    A proposed method of design and fabrication of vacuum-packaged microelectromechanical systems (MEMS) and of individual microelectromechanical devices involves the use of multiple internal seal rings (MISRs) in conjunction with vias (through holes plated with metal for electrical contacts). The proposed method is compatible with mass production in a wafer-level fabrication process, in which the dozens of MEMS or individual microelectromechanical devices on a typical wafer are simultaneously vacuum packaged by bonding a capping wafer before the devices are singulated (cut apart by use of a dicing saw). In addition to being compatible with mass production, the proposed method would eliminate the need for some complex and expensive production steps and would yield more reliable vacuum seals. Conventionally, each MEMS or individual microelectromechanical device is fabricated as one of many identical units on a device wafer. Vacuum packaging is accomplished by bonding the device wafer to a capping wafer with metal seal rings (one ring surrounding each unit) that have been formed on the capping wafer. The electrical leads of each unit are laid out on what would otherwise be a flat surface of the device wafer, against which the seal ring is to be pressed for sealing. The resulting pattern of metal lines and their insulating oxide coverings presents a very rough and uneven surface, upon which it is difficult to pattern the sealing metal. Consequently, the seal is prone to leakage unless additional costly and complex planarization steps are performed before patterning the seal ring and bonding the wafers.

  18. Semipermanent sealing of leaks in high vacuum systems

    NASA Technical Reports Server (NTRS)

    Christian, J. D.; Gilbreath, W. P.

    1974-01-01

    Silicone-rubber adhesive is applied externally to seal hair-line cracks in sections of high vacuum system while system is partially evacuated. No pretreatment of surface is required since adhesive will be drawn into crack while diffusion or ion pump is off.

  19. Multiple station thermal diffusivity instrument

    SciTech Connect

    Wang, H.; Dinwiddie, R.B.; Gaal, P.S.

    1995-12-31

    A multiple furnace laser flash thermal diffusivity system has been developed. The system is equipped with a movable Nd:Glass laser unit, two IR detectors and furnaces for precise measurements of thermal diffusivity over the temperature range from {minus}150{degree}C to 2500{degree}C. All furnaces can operate in vacuum and inert gas; the environmental effects furnace also supports oxidizing and reducing environments. To increase testing speed the graphite and aluminum furnaces are both equipped with six-sample carousels. Thermal diffusivity measurements of three standard reference materials show excellent results over the entire temperature range.

  20. Air bearing vacuum seal assembly

    DOEpatents

    Booth, Rex

    1978-01-01

    An air bearing vacuum seal assembly capable of rotating at the speed of several thousand revolutions per minute using an air cushion to prevent the rotating and stationary parts from touching, and a two stage differential pumping arrangement to maintain the pressure gradient between the air cushion and the vacuum so that the leak rate into the vacuum is, for example, less than 1 .times. 10.sup.-4 Pa m.sup.3 /s. The air bearing vacuum seal has particular application for mounting rotating targets to an evacuated accelerator beam tube for bombardment of the targets with high-power charged particle beams in vacuum.

  1. Vacuum pumping concepts for ETF

    SciTech Connect

    Homeyer, W.G.

    1980-09-01

    The Engineering Test Facility (ETF) poses unique vacuum pumping requirements due to its large size and long burn characteristics. These requirements include torus vacuum pumping initially and between burns and pumping of neutralized gas from divertor collector chambers. It was found that the requirements could be met by compound cryopumps in which molecular sieve 5A is used as the cryosorbent. The pumps, ducts, and vacuum valves required are large but fit with other ETF components and do not require major advances in vacuum pumping technology. Several additional design, analytical, and experimental studies were identified as needed to optimize designs and provide better design definition for the ETF vacuum pumping systems.

  2. Vacuum application of thermal barrier plasma coatings

    NASA Technical Reports Server (NTRS)

    Holmes, R. R.; Mckechnie, T. N.

    1988-01-01

    Coatings are presently applied to Space Shuttle Main Engine (SSME) turbine blades for protection against the harsh environment realized in the engine during lift off-to-orbit. High performance nickel, chromium, aluminum, and yttrium (NiCrAlY) alloy coatings, which are applied by atmospheric plasma spraying, crack and spall off because of the severe thermal shock experienced during start-up and shut-down of the engine. Ceramic coatings of yttria stabilized zirconia (ZrO2-Y2O3) were applied initially as a thermal barrier over coating to the NiCrAlY but were removed because of even greater spalling. Utilizing a vacuum plasma spraying process, bond coatings of NiCrAlY were applied in a low pressure atmosphere of argon/helium, producing significantly improved coating-to-blade bonding. The improved coatings showed no spalling after 40 MSFC burner rig thermal shock cycles, cycling between 1700 and -423 F. The current atmospheric plasma NiCrAlY coatings spalled during 25 test cycles. Subsequently, a process was developed for applying a durable thermal barrier coating of ZrO2-Y2O3 to the turbine blades of first stage high-pressure fuel turbopumps utilizing the vacuum plasma process. The improved thermal barrier coating has successfully passed 40 burner rig thermal shock cycles without spalling. Hot firing in an SSME turbine engine is scheduled for the blades. Tooling was installed in preparation for vacuum plasma spray coating other SSME hardware, e.g., the titanium main fuel valve housing (MFVH) and the fuel turbopump nozzle/stator.

  3. In-service helium leak testing of vacuum furnace

    NASA Astrophysics Data System (ADS)

    Ahmad, Anis; Tripathi, S. K.; Sawant, P. S.; Mukharjee, D.; Shah, B. K.

    2012-11-01

    Helium leak detection of vacuum furnaces and equipments used for processing of nuclear material is generally carried out by utilizing vacuum spray technique. In this technique helium leak detector is connected to the furnace, back ground reading is noted and helium gas is sprayed on all the suspected joints. Any increase in back ground is noted as leak signal. Processing of Zirconium alloy cladded fuel pins is carried out in vacuum furnace of about 3 meter length and 500 mm inside diameter. Furnace is connected with two numbers of rotary vacuum pump and one number of diffusion pump for creating vacuum (1 × 10-6 torr) inside the furnace. It is desirable that furnace should have good vacuum and best possible leak tightness during dynamic and static vacuum. During dynamic vacuum at higher temperature although required vacuum is achieved the furnace may have fine leakage through which air may enter and cause oxidation of clad tube leading to change in its coloration. This change in coloration will cause rejection of fuel element. Such fine leakages may not be reflected in the dynamic vacuum of the system at high temperature. During trial run change in coloration of outside surface of clad tube was observed although dynamic vacuum of the furnace was in the range of 1×10-6 torr range. To eliminate such possibilities of oxidation due to fine leakages in the system, it was decided to carry out in-service leak testing of the furnace. Helium leak testing of the furnace was carried out by using vacuum spray method and leaks observed were repaired and furnace was retested to ensure the leak tightness. The in-service helium leak testing of the furnace helped in maintaining its leak tightness during service under dynamic vacuum and prevent oxidation of fuel element. This paper describes the techniques of in- service helium leak testing, it's importance for detection of fine leak under dynamic vacuum and discusses details of the testing method and result obtained.

  4. Note: Ultra-low birefringence dodecagonal vacuum glass cell

    SciTech Connect

    Brakhane, Stefan Alt, Wolfgang; Meschede, Dieter; Robens, Carsten; Moon, Geol; Alberti, Andrea

    2015-12-15

    We report on an ultra-low birefringence dodecagonal glass cell for ultra-high vacuum applications. The epoxy-bonded trapezoidal windows of the cell are made of SF57 glass, which exhibits a very low stress-induced birefringence. We characterize the birefringence Δn of each window with the cell under vacuum conditions, obtaining values around 10{sup −8}. After baking the cell at 150 °C, we reach a pressure below 10{sup −10} mbar. In addition, each window is antireflection coated on both sides, which is highly desirable for quantum optics experiments and precision measurements.

  5. Note: Ultra-low birefringence dodecagonal vacuum glass cell.

    PubMed

    Brakhane, Stefan; Alt, Wolfgang; Meschede, Dieter; Robens, Carsten; Moon, Geol; Alberti, Andrea

    2015-12-01

    We report on an ultra-low birefringence dodecagonal glass cell for ultra-high vacuum applications. The epoxy-bonded trapezoidal windows of the cell are made of SF57 glass, which exhibits a very low stress-induced birefringence. We characterize the birefringence Δn of each window with the cell under vacuum conditions, obtaining values around 10(-8). After baking the cell at 150 °C, we reach a pressure below 10(-10) mbar. In addition, each window is antireflection coated on both sides, which is highly desirable for quantum optics experiments and precision measurements. PMID:26724089

  6. Note: Ultra-low birefringence dodecagonal vacuum glass cell

    NASA Astrophysics Data System (ADS)

    Brakhane, Stefan; Alt, Wolfgang; Meschede, Dieter; Robens, Carsten; Moon, Geol; Alberti, Andrea

    2015-12-01

    We report on an ultra-low birefringence dodecagonal glass cell for ultra-high vacuum applications. The epoxy-bonded trapezoidal windows of the cell are made of SF57 glass, which exhibits a very low stress-induced birefringence. We characterize the birefringence Δn of each window with the cell under vacuum conditions, obtaining values around 10-8. After baking the cell at 150 °C, we reach a pressure below 10-10 mbar. In addition, each window is antireflection coated on both sides, which is highly desirable for quantum optics experiments and precision measurements.

  7. Polymers in a Vacuum

    SciTech Connect

    Deutsch, J. M.

    2007-12-07

    In a variety of situations, isolated polymer molecules are found in a vacuum, and here we examine their properties. Angular momentum conservation is shown to significantly alter the average size of a chain and its conservation is only broken slowly by thermal radiation. For an ideal chain, the time autocorrelation for monomer position oscillates with a period proportional to chain length. The oscillations and damping are analyzed in detail. Short-range repulsive interactions suppress oscillations and speed up relaxation, but stretched chains still show damped oscillatory correlations.

  8. A vacuum-driven peristaltic micropump with valved actuation chambers

    NASA Astrophysics Data System (ADS)

    Cui, Jianguo; Pan, Tingrui

    2011-06-01

    This paper presents a simple peristaltic micropump design incorporated with valved actuation chambers and propelled by a pulsed vacuum source. The vacuum-driven peristaltic micropump offers high pumping rates, low backflow, appreciable tolerance to air bubbles, and minimal destruction to fluid contents. The pumping device, fabricated by laser micromachining and plasma bonding of three polydimethylsiloxane (PDMS) layers, includes a pneumatic network, actuation membranes, and microfluidic channels. As the key to peristaltic motion, the sequential deflection of the elastic membranes is achieved by periodic pressure waveforms (negative) traveling through the pneumatic network, provided by a vacuum source regulated by an electromagnetic valve. This configuration eliminates the complicated control logic typically required in peristaltic motion. Importantly, the valved actuation chambers substantially reduce backflow and improve the pumping rates. In addition, the pneumatic network with negative pressure provides a means to effectively remove air bubbles present in the microflow through the gas-permeable PDMS membrane, which can be highly desired in handling complex fluidic samples. Experimental characterization of the micropump performance has been conducted by controlling the resistance of the pneumatic network, the number of normally closed valves, the vacuum pressure, and the frequency of pressure pulses. A maximal flow rate of 600 µL min-1 has been optimized at the pulsed vacuum frequency of 30 Hz with a vacuum pressure of 50 kPa, which is comparable to that of compressed air-actuated peristaltic micropumps.

  9. Diffusely Reflecting Paints Containing TFE

    NASA Technical Reports Server (NTRS)

    Shai, M. C.; Schutt, J. B.

    1985-01-01

    Highly reflective, diffused coatings developed by incorporating polytetrafluoroethylene (TFE) pigment with alcohol-soluble binders. Alcohol and binder mixed together in blender before adding TFE. TFE preferably outgassed in mechanical-pump vacuum for typical interval of 4 hours before adding to liquid. Like wetting agent, vacuum treatment helps to prevent clumping of TFE and eases dispersion throughout mixture. Mixture blended for 3 to 5 minutes before used. Coatings useful on reflectance-standard surfaces for calibrating radiometric instruments in both laboratory and field. Paints washable and usable as optical reference surfaces.

  10. MOLECULAR VACUUM PUMP

    DOEpatents

    Eckberg, E.E.

    1960-09-27

    A multiple molecular vacuum pump capable of producing a vacuum of the order of 10/sup -9/ mm Hg is described. The pump comprises a casing of an aggregate of paired and matched cylindrical plates, a recessed portion on one face of each plate concentrically positioned formed by a radially extending wall and matching the similarly recessed portion of its twin plate of that pair of plates and for all paired and matched plates; a plurality of grooves formed in the radially extending walls of each and all recesses progressing in a spiral manner from their respective starting points out at the periphery of the recess inwardly to the central area; a plurality of rotors rotatably mounted to closely occupy the spaces as presented by the paired and matched recesses between all paired plates; a hollowed drive-shaft perforated at points adjacent to the termini of all spiral grooves; inlet ports at the starting points of all grooves and through all plates at common points to each respectively; and a common outlet passage presented by the hollow portion of the perforated hollowed drive-shaft of the molecular pump. (AEC)

  11. Vacuum vapor deposition

    NASA Technical Reports Server (NTRS)

    Poorman, Richard M. (Inventor); Weeks, Jack L. (Inventor)

    1995-01-01

    A method and apparatus is described for vapor deposition of a thin metallic film utilizing an ionized gas arc directed onto a source material spaced from a substrate to be coated in a substantial vacuum while providing a pressure differential between the source and the substrate so that, as a portion of the source is vaporized, the vapors are carried to the substrate. The apparatus includes a modified tungsten arc welding torch having a hollow electrode through which a gas, preferably inert, flows and an arc is struck between the electrode and the source. The torch, source, and substrate are confined within a chamber within which a vacuum is drawn. When the arc is struck, a portion of the source is vaporized and the vapors flow rapidly toward the substrate. A reflecting shield is positioned about the torch above the electrode and the source to ensure that the arc is struck between the electrode and the source at startup. The electrode and the source may be confined within a vapor guide housing having a duct opening toward the substrate for directing the vapors onto the substrate.

  12. R&D ERL: Vacuum

    SciTech Connect

    Mapes, M.; Smart, L.; Weiss, D.; Steszyn, A.; Todd, R.

    2010-01-01

    The ERL Vacuum systems are depicted in a figure. ERL has eight vacuum volumes with various sets of requirements. A summary of vacuum related requirements is provided in a table. Five of the eight volumes comprise the electron beamline. They are the 5-cell Superconducting RF Cavity, Superconducting e-gun, injection, loop and beam dump. Two vacuum regions are the individual cryostats insulating the 5-cell Superconducting RF Cavity and the Superconducting e-gun structures. The last ERL vacuum volume not shown in the schematic is the laser transport line. The beamline vacuum regions are separated by electropneumatic gate valves. The beam dump is common with loop beamline but is considered a separate volume due to geometry and requirements. Vacuum in the 5-cell SRF cavity is maintained in the {approx}10{sup -9} torr range at room temperature by two 20 l/s ion pumps and in the e-gun SRF cavity by one 60 l/s ion pump. Vacuum in the SRF cavities operated at 2{sup o}K is reduced to low 10{sup -11} torr via cryopumping of the cavity walls. The cathode of the e-gun must be protected from poisoning, which can occur if vacuum adjacent to the e-gun in the injection line exceeds 10-11 torr range in the injection warm beamline near the e-gun exit. The vacuum requirements for beam operation in the loop and beam dump are 10-9 torr range. The beamlines are evacuated from atmospheric pressure to high vacuum level with a particulate free, oil free turbomolecular pumping cart. 25 l/s shielded ion pumps distributed throughout the beamlines maintain the vacuum requirement. Due to the more demanding vacuum requirement of the injection beamline proximate to the e-gun, a vacuum bakeout of the injection beamline is required. In addition, two 200 l/s diode ion pumps and supplemental pumping provided by titanium sublimation pumps are installed in the injection line just beyond the exit of the e-gun. Due to expected gas load a similar pumping arrangement is planned for the beam dump. The cryostat vacuum thermally insulating the SRF cavities need only reduce the convective heat load such that heat loss is primarily radiation through several layers of multi-layer insulation and conductive end-losses which are contained by 5{sup o}K thermal transitions. Prior to cool down rough vacuum {approx}10{sup -5} torr range is established and maintained by a dedicated turbomolecular pump station. Cryopumping by the cold mass and heat shields reduces the insulating vacuum to 10{sup -7} torr range after cool down.

  13. What Determines Bond Costs. Municipal Bonds Series.

    ERIC Educational Resources Information Center

    Young, Douglas; And Others

    Public officials in small towns who participate infrequently in the bond market need information about bond financing. This publication, one in a series of booklets published by the Western Rural Development Center using research gathered between 1967-77, discusses factors influencing the marketability and cost of bond financing for towns and

  14. Chemical Bonds II

    ERIC Educational Resources Information Center

    Sanderson, R. T.

    1972-01-01

    The continuation of a paper discussing chemical bonding from a bond energy viewpoint, with a number of examples of single and multiple bonds. (Part I appeared in volume 1 number 3, pages 16-23, February 1972.) (AL)

  15. Flash vacuum pyrolysis of lignin model compounds

    SciTech Connect

    Cooney, M.J.; Britt, P.F.; Buchanan, A.C. III

    1997-03-01

    Despite the extensive research into the pyrolysis of lignin, the underlying chemical reactions that lead to product formation are poorly understood. Detailed mechanistic studies on the pyrolysis of biomass and lignin under conditions relevant to current process conditions could provide insight into utilizing this renewable resource for the production of chemicals and fuel. Currently, flash or fast pyrolysis is the most promising process to maximize the yields of liquid products (up to 80 wt %) from biomass by rapidly heating the substrate to moderate temperatures, typically 500{degrees}C, for short residence times, typically less than two seconds. To provide mechanistic insight into the primary reaction pathways under process relevant conditions, we are investigating the flash vacuum pyrolysis (FVP) of lignin model compounds that contain a {beta}-ether. linkage and {alpha}- or {gamma}-alcohol, which are key structural elements in lignin. The dominant products from the FVP of PhCH{sub 2}CH{sub 2}OPh (PPE), PhC(OH)HCH{sub 2}OPh, and PhCH{sub 2}CH(CH{sub 2}OH)OPh at 500{degrees}C can be attributed to homolysis of the weakest bond in the molecule (C-O bond) or 1,2-elimination. Surprisingly, the hydroxy-substituent dramatically increases the decomposition of PPE. It is proposed that internal hydrogen bonding is accelerating the reaction.

  16. Effect of Holding Time on Microstructure and Properties of Transient Liquid-Phase-Bonded Joints of a Single Crystal Alloy

    NASA Astrophysics Data System (ADS)

    Chai, Lu; Huang, Jihua; Hou, Jinbao; Lang, Bo; Wang, Li

    2015-06-01

    Experimental investigations have been done to verify the effects of hold time during transient liquid-phase bonding on joint microstructure and mechanical properties of a nickel-based single crystal superalloy. The superalloy was bonded at 1473-1513 K for 0.25-12 h in vacuum environment. A set of parameters, 1513 K for 10 h, was determined as the optimum bonding condition. SEM results revealed that the joint without the completion of isothermal solidification is comprised of four different distinct regions, namely, rapid solidification zone (RSZ), isothermal solidification zone (ISZ), diffusion zone, and base metal. EBSD data indicated that the ISZ across the centerline of the bond has an undifferentiated crystallographic orientation being the same as the base metal. At increasing hold times at 1513 K, RSZ and also borides would disappear and result in an improvement of mechanical properties. Mechanical property tests at elevated temperatures have been done to determine the joints' quality. High-temperature creep rupture strength (for 100 h at 1373 K) and tensile strength (at 1273 K) of the joints could both attain 90% of those of the base metal.

  17. Low partial discharge vacuum feedthrough

    NASA Technical Reports Server (NTRS)

    Benham, J. W.; Peck, S. R.

    1979-01-01

    Relatively discharge free vacuum feedthrough uses silver-plated copper conductor jacketed by carbon filled silicon semiconductor to reduce concentrated electric fields and minimize occurrence of partial discharge.

  18. Vacuum leak detector and method

    DOEpatents

    Edwards, Jr., David

    1983-01-01

    Apparatus and method for detecting leakage in a vacuum system involves a moisture trap chamber connected to the vacuum system and to a pressure gauge. Moisture in the trap chamber is captured by freezing or by a moisture adsorbent to reduce the residual water vapor pressure therein to a negligible amount. The pressure gauge is then read to determine whether the vacuum system is leaky. By directing a stream of carbon dioxide or helium at potentially leaky parts of the vacuum system, the apparatus can be used with supplemental means to locate leaks.

  19. Vacuum melting and mechanical testing of simulated lunar glasses

    NASA Technical Reports Server (NTRS)

    Carsley, J. E.; Blacic, J. D.; Pletka, B. J.

    1992-01-01

    Lunar silicate glasses may possess superior mechanical properties compared to terrestrial glasses because the anhydrous lunar environment should prevent hydrolytic weakening of the strong Si-O bonds. This hypothesis was tested by melting, solidifying, and determining the fracture toughness of simulated mare and highlands composition glasses in a high vacuum chamber. The fracture toughness, K(IC), of the resulting glasses was obtained via microindentation techniques. K(IC) increased as the testing environment was changed from air to a vacuum of 10 exp -7 torr. However, this increase in toughness may not result solely from a reduction in the hydrolytic weakening effect; the vacuum-melting process produced both the formation of spinel crystallites on the surfaces of the glass samples and significant changes in the compositions which may have contributed to the improved K(IC).

  20. ULTRA HIGH VACUUM VALVE

    DOEpatents

    Fry, W.A.

    1962-05-29

    A valve for high vacuum applications such as the CStellarator where chamber pressures as low as 2 x 10/sup -10/ mm Hg are necessary is designed with a line-of-sight path through the valve for visual inspection of the contents of reactants in such chambers. The valve comprises a turnable resilient metal ball having an aperture therethrough, means for selectively turning the ball to rotate the axis of its line-of-sight path, and soft, deformable opposing orifices that are movable relatively toward said ball to seal with opposite ball surfaces upon said movement of said axis of said line-of-sight path. The valve also includes a bellows seal connected between said orifices and internal actuating means that eliminates the requirement for gasketed turnable valve closing stems. (AEC)

  1. LIGO vacuum system study

    NASA Technical Reports Server (NTRS)

    Livas, Jeffrey C.; Moore, Boude C.

    1988-01-01

    A laser interferometer gravitational wave observatory (LIGO) is being developed with sensitivities which will have a high probability of detecting gravitational waves from astrophysical sources. A major component of LIGO is a total of 16 km of 1.2 m (48 inch) diameter tube at a pressure of less than 10 to the minus 8th power torr. It will be of 304L stainless steel procured directly from the steel mills with the initial hydrogen content specially reduced. Projections of the outgassing rates of hydrogen and of water vapor as a function of time are given and the uncertainties discussed. Based on these, a preliminary analysis of the vacuum system is presented.

  2. Pseudoredundant vacuum energy

    SciTech Connect

    Batra, Puneet; Hinterbichler, Kurt; Hui, Lam; Kabat, Daniel

    2008-08-15

    We discuss models that can account for today's dark energy. The underlying cosmological constant may be Planck scale but starts as a redundant coupling which can be eliminated by a field redefinition. The observed vacuum energy arises when the redundancy is explicitly broken, say by a nonminimal coupling to curvature. We give a recipe for constructing models, including R+1/R-type models, that realize this mechanism and satisfy all solar system constraints on gravity. A similar model, based on Gauss-Bonnet gravity, provides a technically natural explanation for dark energy and exhibits an interesting seesaw behavior: a large underlying cosmological constant gives rise to both low- and high-curvature solutions. Such models could be statistically favored in the string landscape.

  3. Pseudoredundant vacuum energy

    NASA Astrophysics Data System (ADS)

    Batra, Puneet; Hinterbichler, Kurt; Hui, Lam; Kabat, Daniel

    2008-08-01

    We discuss models that can account for today’s dark energy. The underlying cosmological constant may be Planck scale but starts as a redundant coupling which can be eliminated by a field redefinition. The observed vacuum energy arises when the redundancy is explicitly broken, say by a nonminimal coupling to curvature. We give a recipe for constructing models, including R+1/R-type models, that realize this mechanism and satisfy all solar system constraints on gravity. A similar model, based on Gauss-Bonnet gravity, provides a technically natural explanation for dark energy and exhibits an interesting seesaw behavior: a large underlying cosmological constant gives rise to both low- and high-curvature solutions. Such models could be statistically favored in the string landscape.

  4. THERMOCOUPLE VACUUM GAUGE

    DOEpatents

    Price, G.W.

    1954-08-01

    A protector device is described for use in controlling the pressure within a cyclotron. In particular, an electrical circuit functions to actuate a vacuum pump when a predetermined low pressure is reached and disconnect the pump when the pressure increases abcve a certain value. The principal feature of the control circuit lies in the use of a voltage divider network at the input to a relay control tube comprising two parallel, adjustable resistances wherein one resistor is switched into the circuit when the relay connects the pump to a power source. With this arrangement the relay is energized at one input level received from a sensing element within the cyclotron chamber and is de-energized when a second input level, representing the higher pressure limit, is reached.

  5. Vacuum plasma spray applications on liquid fuel rocket engines

    NASA Technical Reports Server (NTRS)

    Mckechnie, T. N.; Zimmerman, F. R.; Bryant, M. A.

    1992-01-01

    The vacuum plasma spray process (VPS) has been developed by NASA and Rocketdyne for a variety of applications on liquid fuel rocket engines, including the Space Shuttle Main Engine. These applications encompass thermal barrier coatings which are thermal shock resistant for turbopump blades and nozzles; bond coatings for cryogenic titanium components; wear resistant coatings and materials; high conductivity copper, NaRloy-Z, combustion chamber liners, and structural nickel base material, Inconel 718, for nozzle and combustion chamber support jackets.

  6. Vacuum plasma spray applications on liquid fuel rocket engines

    NASA Astrophysics Data System (ADS)

    McKechnie, T. N.; Zimmerman, F. R.; Bryant, M. A.

    1992-07-01

    The vacuum plasma spray process (VPS) has been developed by NASA and Rocketdyne for a variety of applications on liquid fuel rocket engines, including the Space Shuttle Main Engine. These applications encompass thermal barrier coatings which are thermal shock resistant for turbopump blades and nozzles; bond coatings for cryogenic titanium components; wear resistant coatings and materials; high conductivity copper, NaRloy-Z, combustion chamber liners, and structural nickel base material, Inconel 718, for nozzle and combustion chamber support jackets.

  7. Vacuum system of the cyclotrons in VECC, Kolkata

    SciTech Connect

    Roy, Anindya; Bhole, R.B.; Akhtar, J.; Yadav, R.C.; Pal, Sarbajit; Sarkar, D.; Bhandari, R.K. E-mail: rbb@vecc.gov.in E-mail: yadav@vecc.gov.in E-mail: dsarkar@vecc.gov.in

    2011-07-01

    The vacuum system of the K=130 Room Temperature Cyclotron (RTC) (operational since 1978) has been recently modernized and the same of the K{sub bend}=520 Superconducting Cyclotron (SCC), currently under commissioning, is being deployed for remote monitoring and control. The vacuum system of RTC is designed to achieve and maintain vacuum level of 2 X 10{sup -6} mbar inside 23 m{sup 3} volume of Resonator tank and DEE tank. This has been upgraded by replacing several valves, Freon units, gauges and pumps. The relay based manual control system has been replaced by PLC based automated system. The SCC vacuum system also has an elaborate arrangement comprising of turbo molecular pumping modules with associated isolation valves and characteristic gauges. This paper describes essential elements, typically used to obtain high (1X10{sup -7} mbar) vacuum using rotary pumps, diffusion pumps and cold traps/turbo-molecular pumps and other system components such as valves, gauges and baffles. The supervisory control methodology/scheme of both the vacuum systems, developed in-house using EPICS (Experimental Physics and Industrial Control System), a standard open-source software tool for designing distributed control system, is also elaborated here. (author)

  8. Control Dewar Secondary Vacuum Container

    SciTech Connect

    Rucinski, R.; /Fermilab

    1993-10-04

    This engineering note provides background information regarding the control dewar secondary vacuum container. The secondary vacuum container has it's origin with the CDP control dewar design. The name secondary vacuum container replaced the CDP term 'Watt can' which was named after Bob Watt (SLAC), a PAC/DOE review committee member who participated in a review of CDP and recommended a secondary vacuum enclosure. One of the most fragile parts of the control dewar design is the ceramic electrical feed throughs located in the secondary vacuum container. The secondary vacuum container is provided to guard against potential leaks in these ceramic insulating feed throughs. The secondary vacuum container has a pumping line separate from the main solenoid/control dewar insulating vacuum. This pumping line is connected to the inlet of the turbo pump for initial pumpdown. Under normal operation the container is isolated. Should a feedthrough develop a small leak, alternate pumping arrangements for the secondary vacuum container could be arranged. The pressure in the secondary vacuum container should be kept in a range that the breakdown voltage is kept at a maximum. The breakdown voltage is known to be a function of pressure and is described by a Paschen curve. I cannot find a copy of the curve at this time, but from what I remember, the breakdown voltage is a minimum somewhere around 10-3 torr. Ideally the pressure in the secondary vacuum can should be kept very low, around 10 E-6 or 10 E-7 torr for maximum breakdown voltage. If however a leak developed and this was not possible, then one could operate at a pressure higher than the minima point.

  9. Diffusion MRI

    NASA Astrophysics Data System (ADS)

    Fukuyama, Hidenao

    Recent advances of magnetic resonance imaging have been described, especially stressed on the diffusion sequences. We have recently applied the diffusion sequence to functional brain imaging, and found the appropriate results. In addition to the neurosciences fields, diffusion weighted images have improved the accuracies of clinical diagnosis depending upon magnetic resonance images in stroke as well as inflammations.

  10. Vacuum enhanced cutaneous biopsy instrument

    DOEpatents

    Collins, Joseph

    2000-01-01

    A syringe-like disposable cutaneous biopsy instrument equipped with a tubular blade at its lower end, and designed so that a vacuum is created during use, said vacuum serving to retain undeformed a plug of tissue cut from a patient's skin.

  11. Multipurpose Vacuum Induction Processing System

    NASA Astrophysics Data System (ADS)

    Govindaraju, M.; Kulkarni, Deepak; Balasubramanian, K.

    2012-11-01

    Multipurpose vacuum processing systems are cost effective; occupy less space, multiple functional under one roof and user friendly. A multipurpose vacuum induction system was designed, fabricated and installed in a record time of 6 months time at NFTDC Hyderabad. It was designed to function as a) vacuum induction melting/refining of oxygen free electronic copper/pure metals, b) vacuum induction melting furnace for ferrous materials c) vacuum induction melting for non ferrous materials d) large vacuum heat treatment chamber by resistance heating (by detachable coil and hot zone) e) bottom discharge vacuum induction melting system for non ferrous materials f) Induction heat treatment system and g) directional solidification /investment casting. It contains provision for future capacity addition. The attachments require to manufacture multiple shaped castings and continuous rod casting can be added whenever need arises. Present capacity is decided on the requirement for 10years of development path; presently it has 1.2 ton liquid copper handling capacity. It is equipped with provision for capacity addition up to 2 ton liquid copper handling capacity in future. Provision is made to carry out the capacity addition in easy steps quickly. For easy operational maintenance and troubleshooting, design was made in easily detachable sections. High vacuum system is also is detachable, independent and easily movable which is first of its kind in the country. Detailed design parameters, advantages and development history are presented in this paper.

  12. Purifying Aluminum by Vacuum Distillation

    NASA Technical Reports Server (NTRS)

    Du Fresne, E. R.

    1985-01-01

    Proposed method for purifying aluminum employs one-step vacuum distillation. Raw material for process impure aluminum produced in electrolysis of aluminum ore. Impure metal melted in vacuum. Since aluminum has much higher vapor pressure than other constituents, boils off and condenses on nearby cold surfaces in proportions much greater than those of other constituents.

  13. Vacuum Enhanced Cutaneous Biopsy Instrument

    SciTech Connect

    Collins, Joseph

    1999-06-25

    A syringe-like disposable cutaneous biopsy instrument equipped with a tubular blade at its lower end, and designed so that a vacuum is created during use, said vacuum serving to retain undeformed a plug of tissue cut from a patient's skin.

  14. Vacuum flash evaporated polymer composites

    DOEpatents

    Affinito, J.D.; Gross, M.E.

    1997-10-28

    A method for fabrication of polymer composite layers in a vacuum is disclosed. More specifically, the method of dissolving salts in a monomer solution, vacuum flash evaporating the solution, condensing the flash evaporated solution as a liquid film, and forming the condensed liquid film into a polymer composite layer on a substrate is disclosed.

  15. Vacuum flash evaporated polymer composites

    DOEpatents

    Affinito, John D.; Gross, Mark E.

    1997-01-01

    A method for fabrication of polymer composite layers in a vacuum is disclosed. More specifically, the method of dissolving salts in a monomer solution, vacuum flash evaporating the solution, condensing the flash evaporated solution as a liquid film, and forming the condensed liquid film into a polymer composite layer on a substrate is disclosed.

  16. Vacuum Gas Tungsten Arc Welding

    NASA Technical Reports Server (NTRS)

    Weeks, J. L.; Todd, D. T.; Wooten, J. R.

    1997-01-01

    A two-year program investigated vacuum gas tungsten arc welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. After a vacuum chamber and GTAW power supply were modified, several difficult-to-weld materials were studied and key parameters developed. Finally, Incoloy 903 weld overlays were produced without microfissures.

  17. A large high vacuum, high pumping speed space simulation chamber for electric propulsion

    NASA Technical Reports Server (NTRS)

    Grisnik, Stanley P.; Parkes, James E.

    1994-01-01

    Testing high power electric propulsion devices poses unique requirements on space simulation facilities. Very high pumping speeds are required to maintain high vacuum levels while handling large volumes of exhaust products. These pumping speeds are significantly higher than those available in most existing vacuum facilities. There is also a requirement for relatively large vacuum chamber dimensions to minimize facility wall/thruster plume interactions and to accommodate far field plume diagnostic measurements. A 4.57 m (15 ft) diameter by 19.2 m (63 ft) long vacuum chamber at NASA Lewis Research Center is described. The chamber utilizes oil diffusion pumps in combination with cryopanels to achieve high vacuum pumping speeds at high vacuum levels. The facility is computer controlled for all phases of operation from start-up, through testing, to shutdown. The computer control system increases the utilization of the facility and reduces the manpower requirements needed for facility operations.

  18. Vacuum requirements for LAMPF II

    SciTech Connect

    Neuffer, D.

    1984-08-01

    The LAMPF II accelerator will require sufficient vacuum to prevent beam loss or beam blowup within the time the beam is in the accelerator. Because this time is quite short (tau < 0.03 s), the vacuum requirements should be somewhat less strict than for the long-time storage machines, such as the ISR (tau greater than or equal to 10/sup 5/ s). In this note, we catalog various vacuum limitations for LAMPF II and outline vacuum-system parameters that meet these limitations. The pressure P less than or equal to 10/sup -7/ T should be adequate for LAMPF II, and a fairly simple vacuum system should obtain P less than or equal to 10/sup -8/ T.

  19. The AGS Booster vacuum systems

    SciTech Connect

    Hseuh, H.C.

    1989-01-01

    The AGS Booster is a synchrotron for the acceleration of both protons and heavy ions. The design pressure of low 10{sup {minus}11} mbar is required to minimize beam loss of the partially stripped heavy ions. To remove contaminants and to reduce outgassing, the vacuum chambers and the components located in them will be chemically cleaned, vacuum fired, baked then treated with nitric oxide. The vacuum sector will be insitu baked to a minimum of 200{degree}C and pumped by the combination of sputter ion pumps and titanium sublimation pumps. This paper describes the design and the processing of this ultra high vacuum system, and the performance of some half-cell vacuum chambers. 9 refs., 7 figs.

  20. Plasmapause diffusion

    NASA Technical Reports Server (NTRS)

    Horwitz, J. L.

    1983-01-01

    The Bohm diffusion coefficient and observed electrostatic wave scattering are used as the bases of estimates of the smoothing effect that diffusion may have on steep plasmapause density gradients. The estimate for diffusion resulting from scattering by observed electrostatic waves is found to be much lower than that of the perpendicular Bohm diffusion coefficient for characteristic plasma temperatures and magnetic fields. This diffusion rate estimate may be too small, however, if the wave amplitudes are significantly higher for steep plasmapauses. The effects are therefore negligible for most considerations of macroscopic plasmapause dynamics, but may be significant in limiting drift wave instabilities and similar phenomena driven by the steepness of the plasmapause density gradient.

  1. Development and evaluation of vacuum pressure gauge components from carbon and graphite

    NASA Technical Reports Server (NTRS)

    Benson, D. K.; Beitel, G. A.

    1972-01-01

    A prototype all carbon triode ultrahigh vacuum gage was fabricated and tested. The gage exhibited a sensitivity of 3.7 per torr for nitrogen and an X-ray background approximately 0.1 as large as would be expected of a metal gage of the same design. The gage made from these materials, showed good sensitivity and durability. A practical technique was developed for bonding carbon components together without metal fasteners. The bond is made with a cross-linked phenolic resin which is converted to vitreous carbon by a careful pyrolysis procedure. The resulting bonds are strong, electrically conductive, and can withstand repeated excursions to 2500 K in vacuum. Measurements of adsorption and outgassing characteristics of four refractory carbons have confirmed that such materials are suitable for use in ultrahigh vacuum and that some are superior refractory metals in man respects.

  2. Cryogenic evaluation of epoxy bond strength

    NASA Astrophysics Data System (ADS)

    Albritton, N.; Young, W.

    The purpose of the work presented here was to determine methods of optimizing the adhesion of a particular epoxy (CTD-101K, Composite Technology Development Inc.) to a particular nickel-based alloy substrate (Incoloy ® 908, Inco Alloys International) for cryogenic applications. Initial efforts were focused on surface preparation of the substrate material via various mechanical and chemical cleaning techniques. Test samples, fabricated to simulate the conduit-to-insulation interface, were put through a mock heat treat and vacuum/pressure impregnation process. Samples were compression/shear load tested to compare the bond strengths at room temperature and liquid nitrogen temperature. The resulting data indicate that acid etching creates a higher bond strength than the other tested techniques and that the bond formed is stronger at cryogenic temperatures than at room temperature. A description of the experiment along with the resulting data is presented here.

  3. Diffusion of highly charged cations in olivine

    NASA Astrophysics Data System (ADS)

    Cherniak, D. J.; Watson, E. B.; Liang, Y.

    2012-12-01

    Diffusion of tungsten, titanium and phosphorus have been measured in natural iron-bearing olivine (~Fo90) and synthetic forsterite. Experiments were run under buffered conditions (with iron-wustite or Ni-NiO buffers) in 1-atm furnaces. The sources of diffusant for experiments were MgWO4 for tungsten diffusion, Mg2TiO4 for Ti diffusion, and AlPO4 for P diffusion; in all cases these compounds were pre-reacted at high temperature with Mg2SiO4 or Fe-bearing olivine prior to diffusion anneals. Samples were placed with the source materials in noble metal or silica capsules, which were sealed under vacuum in silica glass ampoules with solid buffers. Rutherford backscattering spectrometry (RBS) was used to measure depth profiles for all sets of experiments; measurements of P were also made with Nuclear Reaction Analysis using the 31P(α,p)34S reaction. These new data suggest marked differences among diffusivities of these cations, with titanium diffusion faster than diffusion of tungsten, but slower than diffusion of phosphorus over the conditions investigated. Diffusivities of all of these elements appear significantly slower than those of divalent cations in olivine. These results will be discussed in context with extant diffusion data for major, trace and minor elements in olivine. The effects of oxygen fugacity and olivine composition on diffusion, and potential implications for diffusion mechanisms will also be considered.

  4. Chemical Recognition Tunneling via Hydrogen Bond

    NASA Astrophysics Data System (ADS)

    He, Jin; Chang, Shuai; Lin, Lisha; Huang, Shuo; Kibel, Ashley; Lee, Myeong; Zhang, Peiming; Sankey, Otto; Lindsay, Stuart

    2009-03-01

    Hydrogen bonds enhance electron tunneling rates over vacuum tunneling as well as making chemically selective attachments to target molecules when patterns of donors and acceptors match. This raises the possibility of a completely new approach to transducing chemical information into electrical signals, based on forming an electrical circuit via a target molecule that bridges a gap between two electrodes by means of hydrogen bonding. Hydrogen-bond sensitive contrast has recently been demonstrated in scanning-tunneling microscope (STM) images of DNA bases. In this presentation, I will first show that the tunnel-current vs. distance decay curves acquired by STM change shape with the number of hydrogen bonds mediating an interaction. [1] Base composition of DNA oligomers can be resolved by this method. Further studies demonstrate that these tunnel-current decay signals can be used to count the number of hydrogen bonds in interactions between DNA bases and related compounds. The signals are partially mechanical in origin, reflecting the tensile strength of a tunnel junction held together with hydrogen bonds. [4pt] [1] He, J., Lin, L., Zhang, P. & Lindsay, S. M. Nano Letters 7, 3854-3858 (2007).

  5. NCSX Vacuum Vessel Fabrication

    SciTech Connect

    Viola, M. E.; Brown, T.; Heitzenroeder, P.; Malinowski, F.; Reiersen, W.; Sutton, L.; Goranson, P.; Nelson, B.; Cole, M.; Manuel, M.; McCorkle, D.

    2005-10-07

    The National Compact Stellarator Experiment (NCSX) is being constructed at the Princeton Plasma Physics Laboratory (PPPL) in conjunction with the Oak Ridge National Laboratory (ORNL). The goal of this experiment is to develop a device which has the steady state properties of a traditional stellarator along with the high performance characteristics of a tokamak. A key element of this device is its highly shaped Inconel 625 vacuum vessel. This paper describes the manufacturing of the vessel. The vessel is being fabricated by Major Tool and Machine, Inc. (MTM) in three identical 120º vessel segments, corresponding to the three NCSX field periods, in order to accommodate assembly of the device. The port extensions are welded on, leak checked, cut off within 1" of the vessel surface at MTM and then reattached at PPPL, to accommodate assembly of the close-fitting modular coils that surround the vessel. The 120º vessel segments are formed by welding two 60º segments together. Each 60º segment is fabricated by welding ten press-formed panels together over a collapsible welding fixture which is needed to precisely position the panels. The vessel is joined at assembly by welding via custom machined 8" (20.3 cm) wide spacer "spool pieces." The vessel must have a total leak rate less than 5 X 10-6 t-l/s, magnetic permeability less than 1.02μ, and its contours must be within 0.188" (4.76 mm). It is scheduled for completion in January 2006.

  6. Compact vacuum insulation

    DOEpatents

    Benson, D.K.; Potter, T.F.

    1992-10-27

    Improved compact insulation panel is provided which is comprised of two adjacent metal sheets spaced close together with a plurality of spherical, or other discretely shaped, glass or ceramic beads optimally positioned between the sheets to provide support and maintain the spacing between the metal sheets when the gases there between are evacuated to form a vacuum. These spherical glass beads provide the maximum support while minimizing thermal conductance. In its preferred embodiment; these two metal sheets are textured with ribs or concave protrusions in conjunction with the glass beads to maximize the structural integrity of the panels while increasing the spacing between beads, thereby reducing the number of beads and the number of thermal conduction paths. Glass or porcelain-enameled liners in combination with the glass spacers and metal sidewalls effectively decrease thermal conductivity, and various laminates, including wood, porcelain-enameled metal, and others effectively increase the strength and insulation capabilities of the panels. Also, a metal web is provided to hold the spacers in place, and strategic grooves are shown to accommodate expansion and contraction or shaping of the panels. 35 figs.

  7. Compact vacuum insulation

    DOEpatents

    Benson, David K.; Potter, Thomas F.

    1992-01-01

    Improved compact insulation panel is provided which is comprised of two adjacent metal sheets spaced close together with a plurality of spherical, or other discretely shaped, glass or ceramic beads optimally positioned between the sheets to provide support and maintain the spacing between the metal sheets when the gases therebetween are evacuated to form a vacuum. These spherical glass beads provide the maximum support while minimizing thermal conductance. In its preferred embodiment; these two metal sheets are textured with ribs or concave protrusions in conjunction with the glass beads to maximize the structural integrity of the panels while increasing the spacing between beads, thereby reducing the number of beads and the number of thermal conduction paths. Glass or porcelain-enameled liners in combination with the glass spacers and metal sidewalls effectively decrease thermal conductivity, and variious laminates, including wood, porcelain-enameled metal, and others effectively increase the strength and insulation capabilities of the panels. Also, a metal web is provided to hold the spacers in place, and strategic grooves are shown to accommodate expansion and contraction or shaping of the panels.

  8. Hydrogen bond dynamics in bulk alcohols

    NASA Astrophysics Data System (ADS)

    Shinokita, Keisuke; Cunha, Ana V.; Jansen, Thomas L. C.; Pshenichnikov, Maxim S.

    2015-06-01

    Hydrogen-bonded liquids play a significant role in numerous chemical and biological phenomena. In the past decade, impressive developments in multidimensional vibrational spectroscopy and combined molecular dynamics-quantum mechanical simulation have established many intriguing features of hydrogen bond dynamics in one of the fundamental solvents in nature, water. The next class of a hydrogen-bonded liquid—alcohols—has attracted much less attention. This is surprising given such important differences between water and alcohols as the imbalance between the number of hydrogen bonds, each molecule can accept (two) and donate (one) and the very presence of the hydrophobic group in alcohols. Here, we use polarization-resolved pump-probe and 2D infrared spectroscopy supported by extensive theoretical modeling to investigate hydrogen bond dynamics in methanol, ethanol, and isopropanol employing the OH stretching mode as a reporter. The sub-ps dynamics in alcohols are similar to those in water as they are determined by similar librational and hydrogen-bond stretch motions. However, lower density of hydrogen bond acceptors and donors in alcohols leads to the appearance of slow diffusion-controlled hydrogen bond exchange dynamics, which are essentially absent in water. We anticipate that the findings herein would have a potential impact on fundamental chemistry and biology as many processes in nature involve the interplay of hydrophobic and hydrophilic groups.

  9. Hydrogen bond dynamics in bulk alcohols

    SciTech Connect

    Shinokita, Keisuke; Cunha, Ana V.; Jansen, Thomas L. C.; Pshenichnikov, Maxim S.

    2015-06-07

    Hydrogen-bonded liquids play a significant role in numerous chemical and biological phenomena. In the past decade, impressive developments in multidimensional vibrational spectroscopy and combined molecular dynamics–quantum mechanical simulation have established many intriguing features of hydrogen bond dynamics in one of the fundamental solvents in nature, water. The next class of a hydrogen-bonded liquid—alcohols—has attracted much less attention. This is surprising given such important differences between water and alcohols as the imbalance between the number of hydrogen bonds, each molecule can accept (two) and donate (one) and the very presence of the hydrophobic group in alcohols. Here, we use polarization-resolved pump-probe and 2D infrared spectroscopy supported by extensive theoretical modeling to investigate hydrogen bond dynamics in methanol, ethanol, and isopropanol employing the OH stretching mode as a reporter. The sub-ps dynamics in alcohols are similar to those in water as they are determined by similar librational and hydrogen-bond stretch motions. However, lower density of hydrogen bond acceptors and donors in alcohols leads to the appearance of slow diffusion-controlled hydrogen bond exchange dynamics, which are essentially absent in water. We anticipate that the findings herein would have a potential impact on fundamental chemistry and biology as many processes in nature involve the interplay of hydrophobic and hydrophilic groups.

  10. Bonded ultrasonic transducer and method for making

    DOEpatents

    Dixon, R.D.; Roe, L.H.; Migliori, A.

    1995-11-14

    An ultrasonic transducer is formed as a diffusion bonded assembly of piezoelectric crystal, backing material, and, optionally, a ceramic wear surface. The mating surfaces of each component are silver films that are diffusion bonded together under the application of pressure and heat. Each mating surface may also be coated with a reactive metal, such as hafnium, to increase the adhesion of the silver films to the component surfaces. Only thin silver films are deposited, e.g., a thickness of about 0.00635 mm, to form a substantially non-compliant bond between surfaces. The resulting transducer assembly is substantially free of self-resonances over normal operating ranges for taking resonant ultrasound measurements. 12 figs.

  11. Bonded ultrasonic transducer and method for making

    DOEpatents

    Dixon, Raymond D.; Roe, Lawrence H.; Migliori, Albert

    1995-01-01

    An ultrasonic transducer is formed as a diffusion bonded assembly of piezoelectric crystal, backing material, and, optionally, a ceramic wear surface. The mating surfaces of each component are silver films that are diffusion bonded together under the application of pressure and heat. Each mating surface may also be coated with a reactive metal, such as hafnium, to increase the adhesion of the silver films to the component surfaces. Only thin silver films are deposited, e.g., a thickness of about 0.00635 mm, to form a substantially non-compliant bond between surfaces. The resulting transducer assembly is substantially free of self-resonances over normal operating ranges for taking resonant ultrasound measurements.

  12. Adhesive bonding between polyamide and steel

    NASA Astrophysics Data System (ADS)

    Vettegren', V. I.; Bashkarev, A. Ya.; Savitskii, A. V.; Shcherbakov, I. P.; Sytov, V. V.; Mamalimov, R. I.

    2015-08-01

    Fluorescence and IR absorption spectra are taken of coatings obtained by applying polyamide 6 powder on a steel substrate heated above the polymer melting point and subsequently cooling to room temperature. It follows from the coating spectra that the energy of a π* → n transition in the C—O bonds of polyamide decreases. Simultaneously, the maximum of a band assigned to the deformation vibrations of N—H bonds shifts toward longer wavelengths. These effects are explained by the formation of coordination bonds between Fe2+ ions having diffused from the steel into the polymer and nitrogen atoms entering into polyamide 6 molecules. As a result, a coordination-compound-saturated diffusion layer up to 100 µm thick arises near the steel surface. Coordination compounds squeeze the framework of the polyamide 6 molecule roughly by 0.06%. Eventually, a polyamide layer that is stronger than the surroundings appears at the polyamide 6—steel interface.

  13. Vacuum Brazing of Accelerator Components

    NASA Astrophysics Data System (ADS)

    Singh, Rajvir; Pant, K. K.; Lal, Shankar; Yadav, D. P.; Garg, S. R.; Raghuvanshi, V. K.; Mundra, G.

    2012-11-01

    Commonly used materials for accelerator components are those which are vacuum compatible and thermally conductive. Stainless steel, aluminum and copper are common among them. Stainless steel is a poor heat conductor and not very common in use where good thermal conductivity is required. Aluminum and copper and their alloys meet the above requirements and are frequently used for the above purpose. The accelerator components made of aluminum and its alloys using welding process have become a common practice now a days. It is mandatory to use copper and its other grades in RF devices required for accelerators. Beam line and Front End components of the accelerators are fabricated from stainless steel and OFHC copper. Fabrication of components made of copper using welding process is very difficult and in most of the cases it is impossible. Fabrication and joining in such cases is possible using brazing process especially under vacuum and inert gas atmosphere. Several accelerator components have been vacuum brazed for Indus projects at Raja Ramanna Centre for Advanced Technology (RRCAT), Indore using vacuum brazing facility available at RRCAT, Indore. This paper presents details regarding development of the above mentioned high value and strategic components/assemblies. It will include basics required for vacuum brazing, details of vacuum brazing facility, joint design, fixturing of the jobs, selection of filler alloys, optimization of brazing parameters so as to obtain high quality brazed joints, brief description of vacuum brazed accelerator components etc.

  14. Vacuum energy and cosmological evolution

    NASA Astrophysics Data System (ADS)

    Solà, Joan

    2014-07-01

    An expanding universe is not expected to have a static vacuum energy density. The so-called cosmological constant Λ should be an approximation, certainly a good one for a fraction of a Hubble time, but it is most likely a temporary description of a true dynamical vacuum energy variable that is evolving from the inflationary epoch to the present day. We can compare the evolving vacuum energy with a Casimir device where the parallel plates slowly move apart ("expand"). The total vacuum energy density cannot be measured, only the effect associated to the presence of the plates, and then also their increasing separation with time. In the universe there is a nonvanishing spacetime curvature R as compared to Minkowskian spacetime that is changing with the expansion. The vacuum energy density must change accordingly, and we naturally expect δΛ˜R˜H2. A class of dynamical vacuum models that trace such rate of change can be constructed. They are compatible with the current cosmological data, and conveniently extended can account for the complete cosmic evolution from the inflationary epoch till the present days. These models are very close to the ΛCDM model for the late universe, but very different from it at the early times. Traces of the inherent vacuum dynamics could be detectable in our recent past.

  15. 49 CFR 570.56 - Vacuum brake assist unit and vacuum brake system.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 6 2014-10-01 2014-10-01 false Vacuum brake assist unit and vacuum brake system... Vehicles With GVWR of More Than 10,000 Pounds § 570.56 Vacuum brake assist unit and vacuum brake system. The following requirements apply to vehicles with vacuum brake assist units and vacuum brake...

  16. 49 CFR 570.56 - Vacuum brake assist unit and vacuum brake system.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 6 2013-10-01 2013-10-01 false Vacuum brake assist unit and vacuum brake system... Vehicles With GVWR of More Than 10,000 Pounds § 570.56 Vacuum brake assist unit and vacuum brake system. The following requirements apply to vehicles with vacuum brake assist units and vacuum brake...

  17. 49 CFR 570.56 - Vacuum brake assist unit and vacuum brake system.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 6 2012-10-01 2012-10-01 false Vacuum brake assist unit and vacuum brake system... Vehicles With GVWR of More Than 10,000 Pounds § 570.56 Vacuum brake assist unit and vacuum brake system. The following requirements apply to vehicles with vacuum brake assist units and vacuum brake...

  18. 49 CFR 570.56 - Vacuum brake assist unit and vacuum brake system.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 6 2010-10-01 2010-10-01 false Vacuum brake assist unit and vacuum brake system... Vehicles With GVWR of More Than 10,000 Pounds § 570.56 Vacuum brake assist unit and vacuum brake system. The following requirements apply to vehicles with vacuum brake assist units and vacuum brake...

  19. 49 CFR 570.56 - Vacuum brake assist unit and vacuum brake system.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 6 2011-10-01 2011-10-01 false Vacuum brake assist unit and vacuum brake system... Vehicles With GVWR of More Than 10,000 Pounds § 570.56 Vacuum brake assist unit and vacuum brake system. The following requirements apply to vehicles with vacuum brake assist units and vacuum brake...

  20. Hydroxide-catalyzed bonding

    NASA Technical Reports Server (NTRS)

    Gwo, Dz-Hung (Inventor)

    2003-01-01

    A method of bonding substrates by hydroxide-catalyzed hydration/dehydration involves applying a bonding material to at least one surface to be bonded, and placing the at least one surface sufficiently close to another surface such that a bonding interface is formed between them. A bonding material of the invention comprises a source of hydroxide ions, and may optionally include a silicate component, a particulate filling material, and a property-modifying component. Bonding methods of the invention reliably and reproducibly provide bonds which are strong and precise, and which may be tailored according to a wide range of possible applications. Possible applications for bonding materials of the invention include: forming composite materials, coating substrates, forming laminate structures, assembly of precision optical components, and preparing objects of defined geometry and composition. Bonding materials and methods of preparing the same are also disclosed.

  1. Bonding soft rubber or plasticized elastomers to metal

    NASA Technical Reports Server (NTRS)

    Clemons, J. M.; Ledbetter, F. E., III; White, W. T.

    1980-01-01

    Approach using bond-cover coat of unplasticized rubber between soft rubber and adhesive eliminates diffusion problem. Approach is useful in making improved seals in automobile engines, industrial and public plumbing, and in other areas using soft-rubber-to-metal bonds. Seals and gaskets made this way would not have to be replaced very often, reducing cost of maintenance.

  2. Vacuum ultraviolet photoionization of carbohydrates and nucleotides.

    PubMed

    Shin, Joong-Won; Bernstein, Elliot R

    2014-01-28

    Carbohydrates (2-deoxyribose, ribose, and xylose) and nucleotides (adenosine-, cytidine-, guanosine-, and uridine-5(')-monophosphate) are generated in the gas phase, and ionized with vacuum ultraviolet photons (VUV, 118.2 nm). The observed time of flight mass spectra of the carbohydrate fragmentation are similar to those observed [J.-W. Shin, F. Dong, M. Grisham, J. J. Rocca, and E. R. Bernstein, Chem. Phys. Lett. 506, 161 (2011)] for 46.9 nm photon ionization, but with more intensity in higher mass fragment ions. The tendency of carbohydrate ions to fragment extensively following ionization seemingly suggests that nucleic acids might undergo radiation damage as a result of carbohydrate, rather than nucleobase fragmentation. VUV photoionization of nucleotides (monophosphate-carbohydrate-nucleobase), however, shows that the carbohydrate-nucleobase bond is the primary fragmentation site for these species. Density functional theory (DFT) calculations indicate that the removed carbohydrate electrons by the 118.2 nm photons are associated with endocyclic C-C and C-O ring centered orbitals: loss of electron density in the ring bonds of the nascent ion can thus account for the observed fragmentation patterns following carbohydrate ionization. DFT calculations also indicate that electrons removed from nucleotides under these same conditions are associated with orbitals involved with the nucleobase-saccharide linkage electron density. The calculations give a general mechanism and explanation of the experimental results. PMID:25669546

  3. Vacuum ultraviolet photoionization of carbohydrates and nucleotides

    SciTech Connect

    Shin, Joong-Won; Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523-1872 ; Bernstein, Elliot R.

    2014-01-28

    Carbohydrates (2-deoxyribose, ribose, and xylose) and nucleotides (adenosine-, cytidine-, guanosine-, and uridine-5{sup ′}-monophosphate) are generated in the gas phase, and ionized with vacuum ultraviolet photons (VUV, 118.2 nm). The observed time of flight mass spectra of the carbohydrate fragmentation are similar to those observed [J.-W. Shin, F. Dong, M. Grisham, J. J. Rocca, and E. R. Bernstein, Chem. Phys. Lett. 506, 161 (2011)] for 46.9 nm photon ionization, but with more intensity in higher mass fragment ions. The tendency of carbohydrate ions to fragment extensively following ionization seemingly suggests that nucleic acids might undergo radiation damage as a result of carbohydrate, rather than nucleobase fragmentation. VUV photoionization of nucleotides (monophosphate-carbohydrate-nucleobase), however, shows that the carbohydrate-nucleobase bond is the primary fragmentation site for these species. Density functional theory (DFT) calculations indicate that the removed carbohydrate electrons by the 118.2 nm photons are associated with endocyclic C–C and C–O ring centered orbitals: loss of electron density in the ring bonds of the nascent ion can thus account for the observed fragmentation patterns following carbohydrate ionization. DFT calculations also indicate that electrons removed from nucleotides under these same conditions are associated with orbitals involved with the nucleobase-saccharide linkage electron density. The calculations give a general mechanism and explanation of the experimental results.

  4. Low-temperature vacuum hermetic wafer-level package for uncooled microbolometer FPAs

    NASA Astrophysics Data System (ADS)

    Garcia-Blanco, S.; Topart, P.; Desroches, Y.; Caron, J. S.; Williamson, F.; Alain, C.; Jerominek, H.

    2008-02-01

    Micro-Electro-Mechanical Systems (MEMS) packaging constitutes most of the cost of such devices. For the integration of MEMS with microelectronics systems to be widespread, a drastic reduction of the overall price is required. Wafer-level-packaging allows a fundamental reduction of the packaging cost by combining wafer-level microfabrication techniques with wafer-to-wafer bonding. To achieve the vacuum atmosphere required for the operation of many MEMS devices, bonding techniques such as anodic bonding, eutectic bonding, fusion bonding and gold to gold thermocompression bonding have been utilized, which require relatively high temperatures (>300°C) being in some cases incompatible with MEMS and microelectronics devices. Furthermore, to maintain vacuum integrity over long periods of time, getters requiring high activation temperatures are usually employed. INO has developed a hybrid wafer-level micropackaging technology based on low temperature fluxless solder joints in which the micropackaged MEMS device is not exposed to a temperature over 150°C. The micropackages have been designed for 160×120 microbolometer FPAs. Ceramic spacers are patterned by standard microfabrication techniques followed by laser micromachining. AR-coated floatzone silicon IR windows are patterned with a solderable layer. Both, microbolometer dies and windows are soldered to the ceramic tray by a combination of solder paste stencil printing, reflow and fluxless flip-chip bonding. A low temperature getter is also introduced to control outgassing of moisture and CO II during the lifetime of the package. Vacuum sealing is carried out by locally heating the vacuum port after bake out of the micropackages. In this paper, the vacuum integrity of micropackaged FPA dies will be reported. Base pressures as low as 5 mTorr and equivalent flow rates at room temperature of 4×10 -14 Torr.l/s without getter incorporation have been demonstrated using integrated micro-pressure gauges. A study of the influence of different packaging parameters on the lifetime of micropackages will be presented.

  5. Grief and Elective Abortion: Breaking the Emotional Bond?

    ERIC Educational Resources Information Center

    Peppers, Larry G.

    1988-01-01

    Used maternal-infant bonding as theoretical framework to examine grief and elective abortion in 80 women who terminated their pregnancies either by vacuum aspiration, dilitation and evacuation, or intrauterine induction. Found grief associated with elective abortion to be symptomatically similar to grief experienced following involuntary…

  6. Cleaning of a thermal vacuum chamber with shrouds in place

    NASA Technical Reports Server (NTRS)

    Bond, William R.

    1992-01-01

    In February, 1991, a failure of a rotary booster pump caused the diffusion pumps to backstream into a 10 ft x 15 ft thermal vacuum chamber. Concerns existed about the difficulty of removing and reinstalling the shrouds without causing leaks. The time required for the shroud removal was also of concern. These concerns prompted us to attempt to clean the chamber without removing the shrouds.

  7. Combined surface-activated bonding technique for low-temperature hydrophilic direct wafer bonding

    NASA Astrophysics Data System (ADS)

    He, Ran; Fujino, Masahisa; Yamauchi, Akira; Suga, Tadatomo

    2016-04-01

    A combined surface-activated bonding technique is studied for surface activation and water management to improve the hydrophilic SiO2-SiO2 bonding quality. Prebonding treatment involving a Si-containing Ar beam bombardment and prebonding attach-detach is employed prior to wafer bonding in vacuum. The results of bonding strength measurement, Monte Carlo simulation, and surface analysis by Fourier transform infrared spectroscopy are reported. A mechanism is proposed to better understand the nature of the hydrophilic bonding at low temperatures of no more than 200 °C. We suggest that the Si-containing Ar beam modifies the SiO2 surfaces by Si enrichment to make them more reactive for OH adsorption, while the prebonding attach and detach facilitate a further increase in the number of OH and the removal of excess trapped H2O prior to bonding, respectively. As a consequence, SiO2-SiO2 bonding strength close to the Si bulk fracture energy can be achieved after low-temperature annealing.

  8. Vacuum system pump down analysis

    SciTech Connect

    Rohrdanz, D.R.

    1990-08-01

    My assignment on the SP-100 Vacuum Vessel Vacuum System Team was to perform a transient pump down analysis for the vacuum vessel that will house the SP-100 reactor during testing. Pump down time was calculated for air and helium. For all cases the proposed vacuum system will be able to pump down the vessel within the required time. The use of a larger rotary piston pump (DUO250) improves the pump down time by 35 minutes and therefore should be considered. The 6-inch duct for the roughing line is optimal, however, because all cases are well below the 24 hour time frame, the 4-inch duct is sufficient. The use of the single turbomolecular pump during pump down is sufficient. A pump down with helium in the vessel and a helium inleakage delays the time to achieve the base pressure marginally and is acceptable.

  9. Alumina barrier for vacuum brazing

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.

    1980-01-01

    Heating platens of vacuum-brazing press will not stick to workpiece if aluminum oxide "paper" is interposed. Paper does not disintegrate in press, will not contaminate braze alloy, and helps form smoothly contoured, regular fillet at brazed edges.

  10. Vacuum lamination of photovoltaic modules

    NASA Technical Reports Server (NTRS)

    Burger, D. R.

    1982-01-01

    Vacuum lamination of terrestrial photovoltaic modules is a new high volume process requiring new equipment and newly develop materials. Equipment development, materials research, and some research in related fields and testing methods are discussed.

  11. Thermodynamics of decaying vacuum cosmologies

    SciTech Connect

    Lima, J.A.

    1996-08-01

    The thermodynamic behavior of decaying vacuum cosmologies is investigated within a manifestly covariant formulation. Such a process corresponds to a continuous, irreversible energy flow from the vacuum component to the created matter constituents. It is shown that if the specific entropy per particle remains constant during the process, the equilibrium relations are preserved. In particular, if the vacuum decays into photons, the energy density {rho} and average number density of photons {ital n} scale with the temperature as {rho}{approximately}{ital T}{sup 4} and {ital n}{approximately}{ital T}{sup 3}. The temperature law is determined and a generalized Planckian-type form of the spectrum, which is preserved in the course of the evolution, is also proposed. Some consequences of these results for decaying vacuum FRW-type cosmologies as well as for models with {open_quote}{open_quote}adiabatic{close_quote}{close_quote} photon creation are discussed. {copyright} {ital 1996 The American Physical Society.}

  12. APS storage ring vacuum system

    SciTech Connect

    Niemann, R.C.; Benaroya, R.; Choi, M.; Dortwegt, R.J.; Goeppner, G.A.; Gonczy, J.; Krieger, C.; Howell, J.; Nielsen, R.W.; Roop, B.; Wehrle, R.B.

    1990-01-01

    The Advanced Photon Source synchrotron radiation facility, under construction at the Argonne National Laboratory, incorporates a large ring for the storage of 7 GeV positrons for the generation of photon beams for the facility's experimental program. The Storage Ring's 1104 m circumference is divided into 40 functional sectors. The sectors include vacuum, beam transport, control, acceleration and insertion device components. The vacuum system, which is designed to operate at a pressure of 1 n Torr, consists of 240 connected sections, the majority of which are fabricated from an aluminum alloy extrusion. The sections are equipped with distributed NeG pumping, photon absorbers with lumped pumping, beam position monitors, vacuum diagnostics and valving. The details of the vacuum system design, selected results of the development program and general construction plans are presented. 11 refs., 6 figs., 3 tabs.

  13. Reliable aluminum contact formation by electrostatic bonding

    NASA Astrophysics Data System (ADS)

    Kárpáti, T.; Pap, A. E.; Radnóczi, Gy; Beke, B.; Bársony, I.; Fürjes, P.

    2015-07-01

    The paper presents a detailed study of a reliable method developed for aluminum fusion wafer bonding assisted by the electrostatic force evolving during the anodic bonding process. The IC-compatible procedure described allows the parallel formation of electrical and mechanical contacts, facilitating a reliable packaging of electromechanical systems with backside electrical contacts. This fusion bonding method supports the fabrication of complex microelectromechanical systems (MEMS) and micro-opto-electromechanical systems (MOEMS) structures with enhanced temperature stability, which is crucial in mechanical sensor applications such as pressure or force sensors. Due to the applied electrical potential of  -1000 V the Al metal layers are compressed by electrostatic force, and at the bonding temperature of 450 °C intermetallic diffusion causes aluminum ions to migrate between metal layers.

  14. Microscopic features of clinically successful dentine bonding.

    PubMed

    Walshaw, P R; McComb, D

    1998-09-01

    Clinical success with resin-based bonding systems depends upon meticulous attention to detail at each stage of the bonding process. Cavity margins placed in enamel wherever possible and etched for at least 15 to 30 seconds will ensure a reliable peripheral seal. Dentine conditioning should be brief--a maximum of 15 seconds for surface demineralization only. Diffusion of primers into the full extent of dentinal demineralization is enhanced by application of multiple coats. Any solvent or moisture remaining on a primed dentine surface will prevent adaptation of bonding resin, resulting in non-attachment. Adhesive bonding resin provides a valuable elastic intermediate layer for absorption of stresses of polymerization shrinkage--but it should be of uniform thickness and not air-thinned. Incremental insertion of resin composite will reduce polymerization stresses and ensure a fully cured restoration. PMID:10478022

  15. Microwave-vacuum drying of flax fiber for biocomposite production.

    PubMed

    Panigrahi, Satyanarayan; Rana, Anup; Meda, Venkatesh; Chang, Peter R

    2009-01-01

    Flax fiber is one of the important bast fiber available in North America which has low density and good mechanical properties for reinforcing various polymers to develop industrial biocomposite. But the hydrophilic nature of the fiber leads to poor adhesion between the fiber and the polymer matrices which, in turn, leads to poor dimensional stability. To enhance the adhesion between polymer matrix and fiber, chemical treatments of the fiber are necessary. After these treatments, the fiber needs to be uniformly dried to minimum moisture content for better compounding of flax in polymer matrices. Drying by conventional dryers at higher temperature usually results in overall quality loss due to surface drying, and it is also time consuming and energy intensive. In recent years, the microwave has been effectively used for enhancing bulk drying of biomaterials especially when coupled with vacuum. Such a volumetric heat transfer mechanism coupled with drying in vacuum provides an ideal low-temperature drying technique resulting in better organoleptic quality. In this study, the drying characteristics of flax fiber were studied under microwave-vacuum condition. The drying experiments were conducted in Enwave Microwave-vacuum dryer using three different process variables viz., microwave power (750 W and 375 W), vacuum level (25, 10, and 0 in Hg) and time of drying (0 to 14 mins). In order to select the appropriate drying curve equation, the drying data was fitted in three different models viz., Page model, single exponential model and approximation of diffusion model. PMID:21384708

  16. Cold cathode vacuum gauging system

    DOEpatents

    Denny, Edward C.

    2004-03-09

    A vacuum gauging system of the cold cathode type is provided for measuring the pressure of a plurality of separate vacuum systems, such as in a gas centrifuge cascade. Each casing is fitted with a gauge tube assembly which communicates with the vacuum system in the centrifuge casing. Each gauge tube contains an anode which may be in the form of a slender rod or wire hoop and a cathode which may be formed by the wall of the gauge tube. The tube is provided with an insulated high voltage connector to the anode which has a terminal for external connection outside the vacuum casing. The tube extends from the casing so that a portable magnet assembly may be inserted about the tube to provide a magnetic field in the area between the anode and cathode necessary for pressure measurements in a cold cathode-type vacuum gauge arrangement. The portable magnetic assembly is provided with a connector which engages the external high voltage terminal for providing power to the anode within in the gauge tube. Measurement is made in the same manner as the prior cold cathode gauges in that the current through the anode to the cathode is measured as an indication of the pressure. By providing the portable magnetic assembly, a considerable savings in cost, installation, and maintenance of vacuum gauges for pressure measurement in a gas centrifuge cascade is realizable.

  17. Technical specification for vacuum systems

    SciTech Connect

    Khaw, J.

    1987-01-01

    The vacuum systems at the Stanford Linear Accelerator Center (SLAC) are primarily of all-metal construction and operate at pressures from 10/sup -5/ to 10/sup -11/ Torr. The primary gas loads during operation result from thermal desorption and beam-induced desorption from the vacuum chamber walls. These desorption rates can be extremely high in the case of hydrocarbons and other contaminants. These specifications place a major emphasis on eliminating contamination sources. The specifications and procedures have been written to insure the cleanliness and vacuum integrity of all SLAC vacuum systems, and to assist personnel involved with SLAC vacuum systems in choosing and designing components that are compatible with existing systems and meet the quality and reliability of SLAC vacuum standards. The specification includes requirements on design, procurement, fabrication, chemical cleaning, clean room practices, welding and brazing, helium leak testing, residual gas analyzer testing, bakeout, venting, and pumpdown. Also appended are specifications regarding acceptable vendors, isopropyl alcohol, bakeable valve cleaning procedure, mechanical engineering safety inspection, notes on synchrotron radiation, and specifications of numerous individual components. (LEW)

  18. Explosive bonding and its application in the advanced photon source front-end and beamline components design

    SciTech Connect

    Shu, D.; Li, Y.; Ryding, D.; Kuzay, T.M. ); Brasher, D. )

    1995-02-01

    Explosive bonding is a bonding method in which the controlled energy of a detonating explosive is used to create a metallurgical bonding between two or more similar or dissimilar materials. Since 1991, a number of explosive bonding joints have been designed for high-thermal-load ultrahigh-vacuum (UHV) components in the Advanced Photon Source. A series of standardized explosive bonded joint units has also been designed and tested, such as oxygen-free copper (OFHC) to stainless-steel vacuum joints for slits and shutters, GlidCop (GlidCop is a trademark of SCM Metal Products, Inc.) to stainless-steel vacuum joints for fixed masks, and GlidCop to OFHC thermal and mechanical joints for shutter face plates, etc. The design and test results for the explosive bonding units to be used in the Advanced Photon Source front ends and beamlines will be discussed in this paper.

  19. Explosive bonding and its application in the Advanced Photon Source front-end and beamline components design

    SciTech Connect

    Shu, D.; Li, Y.; Ryding, D.; Kuzay, T.M.; Brasher, D.

    1994-12-01

    Explosive bonding is a bonding method in which the controlled energy of a detonating explosive is used to create a metallurgical bonding between two or more similar or dissimilar materials. Since 1991, a number of explosive-bonding joints have been designed for high-thermal-load ultrahigh-vacuum (UHV) compatible components in the Advanced Photon Source. A series of standardized explosive bonded joint units has also been designed and tested, such as: oxygen-free copper (OFHC) to stainless-steel vacuum joints for slits and shutters, GlidCop to stainless-steel vacuum joints for fixed masks, and GlidCop to OFHC thermal and mechanical joints for shutter face-plates, etc. The design and test results for the explosive bonding units to be used in the Advanced Photon Source front ends and beamlines will be discussed in this paper.

  20. Bonding silicones with epoxies

    SciTech Connect

    Tira, J.S.

    1980-01-01

    It is shown that silicones, both room temperature vulcanizing (RTV) and millable rubber (press cured) can be successfully bonded to other materials using plasma treatment and epoxy adhesives. The plasma treatment using dry air atmosphere increases the surface energy of the silicone and thus provides a lower water contact angle. This phenomenon allows the epoxy adhesive to wet the silicone surface and ultimately bond. Bond strengths are sufficiently high to result in failures in the silicone materials rather than the adhesive bond.

  1. Maternal-Infant Bonding

    PubMed Central

    Spinner, Miriam R.

    1978-01-01

    Maternal-infant bonding is a vital process which begins in early infancy and continues over the next few years. The bonding process has tremendous implications for both mother and child and is affected by many factors. Bonding problems occur and the family practitioner can identify these potential problems before pregnancy, during pregnancy, and in the postpartum period, and arrange assistance so the bonding process can unfold normally. PMID:21301556

  2. Bonding aluminum beam leads

    NASA Technical Reports Server (NTRS)

    Burkett, F. S.

    1978-01-01

    Report makes it relatively easy for hybrid-circuit manufacturers to convert integrated circuit chips with aluminum bead leads. Report covers: techniques for handling tiny chips; proper geometries for ultrasonic bonding tips; best combinations of pressure, pulse time, and ultrasonic energy for bonding; and best thickness for metal films to which beam leads are bonded.

  3. Chemical Bonding, Interfaces and Defects in Hafnium Oxide/Germanium Oxynitride Gate Stacks on Ge (100)

    SciTech Connect

    Oshima, Yasuhiro; Sun, Yun; Kuzum, Duygu; Sugawara, Takuya; Saraswat, Krishna C.; Pianetta, Piero; McIntyre, Paul C.; /Stanford U., Materials Sci. Dept.

    2008-10-31

    Correlations among interface properties and chemical bonding characteristics in HfO{sub 2}/GeO{sub x}N{sub y}/Ge MIS stacks were investigated using in-situ remote nitridation of the Ge (100) surface prior to HfO{sub 2} atomic layer deposition (ALD). Ultra thin ({approx}1.1 nm), thermally stable and aqueous etch-resistant GeO{sub x}N{sub y} interfaces layers that exhibited Ge core level photoelectron spectra (PES) similar to stoichiometric Ge{sub 3}N{sub 4} were synthesized. To evaluate GeO{sub x}N{sub y}/Ge interface defects, the density of interface states (D{sub it}) was extracted by the conductance method across the band gap. Forming gas annealed (FGA) samples exhibited substantially lower D{sub it} ({approx} 1 x 10{sup 12} cm{sup -2} eV{sup -1}) than did high vacuum annealed (HVA) and inert gas anneal (IGA) samples ({approx} 1x 10{sup 13} cm{sup -2} eV{sup -1}). Germanium core level photoelectron spectra from similar FGA-treated samples detected out-diffusion of germanium oxide to the HfO{sub 2} film surface and apparent modification of chemical bonding at the GeO{sub x}N{sub y}/Ge interface, which is related to the reduced D{sub it}.

  4. Pneumatically Actuated Miniature Peristaltic Vacuum Pumps

    NASA Technical Reports Server (NTRS)

    Feldman, Sabrina; Feldman, Jason; Svehla, Danielle

    2003-01-01

    Pneumatically actuated miniature peristaltic vacuum pumps have been proposed for incorporation into advanced miniature versions of scientific instruments that depend on vacuum for proper operation. These pumps are expected to be capable of reaching vacuum-side pressures in the torr to millitorr range (from .133 down to .0.13 Pa). Vacuum pumps that operate in this range are often denoted roughing pumps. In comparison with previously available roughing pumps, these pumps are expected to be an order of magnitude less massive and less power-hungry. In addition, they would be extremely robust, and would operate with little or no maintenance and without need for oil or other lubricants. Portable mass spectrometers are typical examples of instruments that could incorporate the proposed pumps. In addition, the proposed pumps could be used as roughing pumps in general laboratory applications in which low pumping rates could be tolerated. The proposed pumps could be designed and fabricated in conventionally machined and micromachined versions. A typical micromachined version (see figure) would include a rigid glass, metal, or plastic substrate and two layers of silicone rubber. The bottom silicone layer would contain shallow pump channels covered by silicone arches that could be pushed down pneumatically to block the channels. The bottom silicone layer would be covered with a thin layer of material with very low gas permeability, and would be bonded to the substrate everywhere except in the channel areas. The top silicone layer would be attached to the bottom silicone layer and would contain pneumatic- actuation channels that would lie crosswise to the pump channels. This version is said to be micromachined because the two silicone layers containing the channels would be fabricated by casting silicone rubber on micromachined silicon molds. The pneumatic-actuation channels would be alternately connected to a compressed gas and (depending on pump design) either to atmospheric pressure or to a partial vacuum source. The design would be such that the higher pneumatic pressure would be sufficient to push the silicone arches down onto the substrates, blocking the channels. Thus, by connecting pneumatic- actuation channels to the two pneumatic sources in spatial and temporal alternation, waves of opening and closing, equivalent to peristalsis, could be made to move along the pump channels. A pump according to this concept could be manufactured inexpensively. Pneumatic sources (compressors and partial vacuum sources) similar those needed for actuation are commercially available; they typically have masses of .100 g and power demands of the order of several W. In a design-optimization effort, it should be possible to reduce masses and power demands below even these low levels and to integrate pneumatic sources along with the proposed pumps into miniature units with overall dimensions of no more than a few centimeters per side.

  5. Nanocrystal-enabled solid state bonding.

    SciTech Connect

    San Diego State University, San Diego, CA; Puskar, Joseph David; Tikare, Veena; Garcia Cardona, Cristina; Reece, Mark; Brewer, Luke N.; Holm, Elizabeth Ann

    2010-10-01

    In this project, we performed a preliminary set of sintering experiments to examine nanocrystal-enabled diffusion bonding (NEDB) in Ag-on-Ag and Cu-on-Cu using Ag nanoparticles. The experimental test matrix included the effects of material system, temperature, pressure, and particle size. The nanoparticle compacts were bonded between plates using a customized hot press, tested in shear, and examined post mortem using microscopy techniques. NEDB was found to be a feasible mechanism for low-temperature, low-pressure, solid-state bonding of like materials, creating bonded interfaces that were able to support substantial loads. The maximum supported shear strength varied substantially within sample cohorts due to variation in bonded area; however, systematic variation with fabrication conditions was also observed. Mesoscale sintering simulations were performed in order to understand whether sintering models can aid in understanding the NEDB process. A pressure-assisted sintering model was incorporated into the SPPARKS kinetic Monte Carlo sintering code. Results reproduce most of the qualitative behavior observed in experiments, indicating that simulation can augment experiments during the development of the NEDB process. Because NEDB offers a promising route to low-temperature, low-pressure, solid-state bonding, we recommend further research and development with a goal of devising new NEDB bonding processes to support Sandia's customers.

  6. Wafer-level hermetic packaging of 3D microsystems with low-temperature Cu-to-Cu thermo-compression bonding and its reliability

    NASA Astrophysics Data System (ADS)

    Fan, J.; Peng, L.; Li, K. H.; Tan, C. S.

    2012-10-01

    Low-temperature wafer-level Cu-to-Cu thermo-compression bonding and its reliability for hermetic sealing application have been investigated in this work. The volume of the encapsulated cavities is about 1.4×10-3 cm3 in accordance with the MIL-STD-883E standard prescribed for microelectronics packaging hermeticity measurement. The samples under test are bonded at 300 °C under a bonding force of 5500 N for 1 h in vacuum (˜2.5 × 10-4 mbar) with a 300 nm thick Cu diffusion layer and 50 nm thick Ti barrier layer which are deposited in an e-beam evaporator. The reliability test is accomplished through a temperature cycling test (TCT) from -40 to 125 °C up to 1000 cycles and a humidity test based on IPC/JEDEC J-STD-020 standard. In addition, an immersion in acid/base solution is applied to verify the corrosion resistance of the Cu frame for hermetic application. Excellent helium leak rate which is smaller than the reject limit defined by the MIL-STD-883E standard (method 1014.10) is detected for all the samples. These excellent helium leak rates show an outstanding bonding quality against harsh environment for hermetic encapsulation in 3D integration applications.

  7. Vacuum-Gauge Connection For Shipping Container

    NASA Technical Reports Server (NTRS)

    Henry, Robert H.

    1990-01-01

    External connector enables measurement of vacuum in stored part. Remote-readout connector added to shipping container and connected to thermo-couple vacuum gauge in vacuum-insulated cryogenic line packed in container. Enables monitoring of condition of vacuum without opening container.

  8. Prospective bonding applications

    NASA Astrophysics Data System (ADS)

    Ancenay, H.; Benazet, D.

    1981-07-01

    Adhesive bonding in industry and in the laboratory is surveyed and prospects for its wider utilization are assessed. The economic impact of bonding technology on industry is discussed. Research is reviewed, centering on the development of nondestructive testing and inspection techniques. Traditional (wood) as well as new materials susceptible to bonding are considered. Applications in construction and civil engineering, in aeronautics, and in the automobile industry are covered. The use of glues in mechanical constructions, in assembling cylindrical parts, and in metal-metal bonding are examined. Hybrid assembling and bonding of composite materials are included.

  9. Simple Bond Cleavage

    SciTech Connect

    Gary S. Groenewold

    2005-08-01

    Simple bond cleavage is a class of fragmentation reactions in which a single bond is broken, without formation of new bonds between previously unconnected atoms. Because no bond making is involved, simple bond cleavages are endothermic, and activation energies are generally higher than for rearrangement eliminations. The rate of simple bond cleavage reactions is a strong function of the internal energy of the molecular ion, which reflects a loose transition state that resembles reaction products, and has a high density of accessible states. For this reason, simple bond cleavages tend to dominate fragmentation reactions for highly energized molecular ions. Simple bond cleavages have negligible reverse activation energy, and hence they are used as valuable probes of ion thermochemistry, since the energy dependence of the reactions can be related to the bond energy. In organic mass spectrometry, simple bond cleavages of odd electron ions can be either homolytic or heterolytic, depending on whether the fragmentation is driven by the radical site or the charge site. Simple bond cleavages of even electron ions tend to be heterolytic, producing even electron product ions and neutrals.

  10. Vacuum arc remelting of Alloy 718

    SciTech Connect

    Zanner, F.J.; Williams, R.L.; Harrison, R.P.; Flanders, H.D.; Thompson, R.D.; Szeto, W.C.

    1989-01-01

    Vacuum arc remelting (VAR) is the principal secondary melting process used to produce ingots for almost all wrought Alloy 718 applications. We will attempt, with this paper, to summarize our previous work along with other unpublished work as it applies to VAR of Alloy 718. Successful application for a particular alloy/ingot diameter combination is believed to be dependent on achieving quasisteady thermal/solutal conditions at the solidification interfaces. Local thermal environment is strongly influenced by fluid flows which in turn are driven by global temperature gradients (convection) and magnetohydrodynamic (MHD) forces created by the arc's current distribution. Quasisteady conditions are enhanced when the metal vapor arc is stabilized in the diffuse mode where it provides optimal melting efficiency, macrouniform heating, and axisymmetrical fluid flows in the molten pool atop the ingot. Furnace conditions of low ambient gas pressures (<0.01 torr) and short electrode gaps (<10 mm) stabilize the diffuse mode. A transition from convective to magnetically dominant fluid flow occurs in the pool atop the ingot between 6.6 and 7.6 kA for production size ingots. Constricted arcs are stabilized at elevated ambient gas pressures and electrode gaps. Under these arc conditions fluid flows become unsymmetrical with respect to the ingot axis, ''shelf'' forms on portions of the ingot periphery, and melting efficiency is decreased. 19 refs., 13 figs.

  11. Development of a novel plasma scanning technique for high-quality anodic bonding

    NASA Astrophysics Data System (ADS)

    Wu, Jim-Wei; Yang, Chii-Rong; Huang, Che-Yi

    2016-04-01

    Anodic bonding is a type of nonintermediate wafer bonding technique that has been widely used in microelectromechanical systems for sealing devices or assembling microstructures. However, the conventional anodic bonding method has a limitation. The specimens being bonded must typically be in contact with the anode and cathode electrodes during the bonding process. In general, the initial bonding position corresponds to the contact area of the two electrodes; subsequently, the bonded region gradually extends to cover the entire target region. Nevertheless, the traditional diffuse bonding method provides limited bonding efficiency in industrial applications. Therefore, this paper proposes a novel plasma bonding technique for 2D scanning anodic bonding. In this technique, the plasma is positioned to simultaneously heat and bond specimens. We conducted an experiment that entailed bonding 4-inch silicon/glass wafers by using N2 plasma. The results revealed that an almost bubble-free bonded interface and an average bonding strength exceeding 37 MPa were achieved for a bonding time of 15 min 53 s, bonding voltage of 2 kV, noncontact distance (between the cathode electrode and the bonding specimens) of 3 mm, variable raster scan path, scan speed of 3 mm s-1, and continuous scan steps of 2.5 mm in the x- and y-axes. A comprehensive series of experiments were performed to validate the bonding performance of the proposed technique.

  12. Measurement of partial pressures in vacuum technology and vacuum physics

    NASA Technical Reports Server (NTRS)

    Huber, W. K.

    1986-01-01

    It is pointed out that the measurement of gaseous pressures of less than 0.0001 torr is based on the ionization of gas atoms and molecules due to collisions with electrons. The particle density is determined in place of the pressure. The ionization cross sections for molecules of various gases are discussed. It is found that the true pressure in a vacuum system cannot be determined with certainty if it is unknown which gas is present. Effects of partial pressure determination on the condition of the vacuum system are discussed together with ion sources, systems of separation, and ion detection.

  13. Vacuum deposited polycrystalline silicon films for solar cell applications. Quarterly report, 1 April-30 June 1980

    SciTech Connect

    Feldman, C.; Arrington, III, C. H.; Blum, N. A.; Satkiewicz, F. G.

    1980-08-01

    Polycrystalline p-type films were vacuum deposited onto TiB/sub 2/ coated alumina and sapphire substrates. Epitaxial layers were also formed on single crystal silicon substrates. Junctions in the layers were created by both gaseous diffusion in a tube furnace and by vacuum deposition. The TiB/sub 2/ vacuum deposited bottom electrodes have resistivities between 30 and 40 ..mu.. ..cap omega..-cm. All-vacuum-deposited solar cells were fabricated for the first time. Efficiencies approaching those in the diffused junction devices were achieved. The n-layers were deposited on the previously deposited p-layer/TiB/sub 2//ceramic sandwiches by vacuum deposition of silicon in a phosphine (PH/sub 3/) atmosphere. Photovoltaic data in diffused junction samples, including efficiency and spectral response measurements, indicate that crystallite size may no longer be the limiting factor in achieving high efficiency; rather, performance is now being limited by the presence of impurities in the vacuum deposition silicon base region.

  14. Reduce costs with vacuum excavation

    SciTech Connect

    Vitale, S.A.

    1983-09-01

    Although vacuum excavation equipment and methods are in their infancy, this developing technology offers tremendous promise for the future. The author explains Brooklyn Union Gas Co.'s experience with five vacuum trucks and the procedures that are used. In recent years, the higher cost of natural gas has increased the need for gas utilities to reduce their operating expenses. One way, which has been successful at Brooklyn Union Gas, is the use of vacuum excavation. Although vacuum excavation equipment and techniques are in their infancy, this developing technology offers substantial savings today and tremendous promise for the future. Brooklyn Union started its vacuum digging program by locating keyhole cutoffs--small surface openings ranging from 1 ft by 1 ft to 1 1/2 ft by 1 1/2 ft (0.3 m to 0.45 m square). It is no easy task to accurately locate a service that was installed 60 years ago. Reading the street indications, locating an existing curb valve or repair opening, gaining access to the building, making a physical lineup, and using an M-scope, plus any other tools available, have produced a high success rate.

  15. Probability distribution of the vacuum energy density

    SciTech Connect

    Duplancic, Goran; Stefancic, Hrvoje; Glavan, Drazen

    2010-12-15

    As the vacuum state of a quantum field is not an eigenstate of the Hamiltonian density, the vacuum energy density can be represented as a random variable. We present an analytical calculation of the probability distribution of the vacuum energy density for real and complex massless scalar fields in Minkowski space. The obtained probability distributions are broad and the vacuum expectation value of the Hamiltonian density is not fully representative of the vacuum energy density.

  16. Dynamic Simulation of the Thermal Decomposition of Pyrite Under Vacuum

    NASA Astrophysics Data System (ADS)

    Deng, Jiushuai; Wen, Shuming; Chen, Xiumin; Xian, Yongjun; Wu, Dandn

    2014-05-01

    The ultrasoft pseudopotential plane wave method is applied to dynamic simulation of the thermal decomposition mechanism of FeS2 under vacuum. The FeS2 (100), (111), and (210) surface relaxation and the geometric and electronic structure of the reactants and products are calculated. The results indicate that FeS2 (100) is the most preferred surface to dissociate and also the most common cleavage surface. The thermal decomposition mechanism of FeS2 is explained by dynamic simulation on a micro stratum: in general, the S-Fe bond gradually elongated until it fractured, the S-S bond strengthened gradually, the S-Fe bond was cleaved to form S, the force is relatively weaker between different layers, and thermal decomposition occurred easily between the layers. Simultaneously, the intermediate products, such as Fe x S y , were formed. Evidence of Fe pyrolysis into Fe metal was not found, and the intermediate products decomposed further. The contributions of the p and d orbitals of Fe increased, whereas that of the s orbital decreased. The contributions of the s and p orbitals of S decreased. The results obtained from FeS2 thermal decomposition experiments under vacuum and differential thermal analysis—thermogravimetry are consistent with the results of calculation and simulation.

  17. Bonding of reinforced Teflon to metals

    NASA Technical Reports Server (NTRS)

    Laiacona, F. P. (Inventor)

    1971-01-01

    Reinforced FEP Teflon composite material is bonded to a metal substrate by applying a thin layer of copper on the metal surface and disposing irregularly shaped copper particles on the coated surface. The reinforced Teflon is then assembled in contact with the particles, and the assembly is heated under pressure at an elevated temperature below the melting point of the Teflon. A diffusion bond stronger than the reinforced Teflon component is produced, thus enabling the fabrication of self-lubricating bodies with relatively high strength.

  18. Corporate bond liquidity and matrix pricing

    NASA Astrophysics Data System (ADS)

    Kagraoka, Yusho

    2005-09-01

    Matrix priced bond price data are investigated to model the liquidity of a corporate bond. Preliminary study shows that the yield spread is wide when a yield history records jumps. As well as respecting the way how matrix prices are generated, this finding leads us to a conjecture that time series of yield is represented by a jump-diffusion process. Then the kurtosis of a yield distribution can be regarded as a proxy variable for the liquidity. The conjecture is empirically validiated by regression analysis of yield spreads.

  19. Diffuse radiation

    NASA Technical Reports Server (NTRS)

    1981-01-01

    A diffuse celestial radiation which is isotropic at least on a course scale were measured from the soft X-ray region to about 150 MeV, at which energy the intensity falls below that of the galactic emission for most galactic latitudes. The spectral shape, the intensity, and the established degree of isotropy of this diffuse radiation already place severe constraints on the possible explanations for this radiation. Among the extragalactic theories, the more promising explanations of the isotropic diffuse emission appear to be radiation from exceptional galaxies from matter antimatter annihilation at the boundaries of superclusters of galaxies of matter and antimatter in baryon symmetric big bang models. Other possible sources for extragalactic diffuse gamma radiation are discussed and include normal galaxies, clusters of galaxies, primordial cosmic rays interacting with intergalactic matter, primordial black holes, and cosmic ray leakage from galaxies.

  20. Studies of Lubricating Materials in Vacuum

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.; Johnson, R. L.; Swikert, M. A.

    1964-01-01

    Lubricating materials for use in a vacuum environment have been the subject of a series of experimental investigations. Evaporation properties were evaluated for solid polymeric compositions. Friction and wear studies explored the behavior during sliding contact for series of polymeric compositions, binary alloys containing soft film-forming phases, complex alloys with film-forming materials, and a burnished MoS2 film. Friction and wear experiments were conducted at 10(exp-9)mm Hg with a 3/16-inch-radius-hemisphere rider specimen sliding on the flat surface of a rotating 2-1/2-inch-diameter disk specimen with materials that had low rates of evaporation. The influence of fillers in polytetrafluoroethylene (PTFE) on decomposition during vacuum friction studies was determined with a mass spectrometer. A real advantage in reducing decomposition and improving friction wear properties is gained by adding fillers (e.g., copper) that improve thermal conductivity through the composite materials. A polyimide and an epoxy-MoS2 composition material were found to have better friction and wear properties than PTFE compositions. A series of alloys (cast binary as well as more complex alloys) that contained microinclusions of potential film-forming material was studied. These materials replaced the normal surface oxides as they were worn away on sliding contact. Iron sulfide, nickel oxide, and tin are typical film-forming materials employed and were demonstrated to be effective in inhibiting surface welding and reducing friction. A burnished MoS2 film applied to type 440-C stainless steel in argon with a rotating soft wire brush had good endurance properties but somewhat higher friction than commercially available bonded films. An oil film applied to the burnished MoS2 markedly reduced its endurance life.

  1. Invisibility cloaking in the diffusive-light limit (presentation video)

    NASA Astrophysics Data System (ADS)

    Schittny, Robert; Kadic, Muamer; Wegener, Martin

    2014-09-01

    Albert Einstein's theory of relativity imposes stringent limitations to making macroscopic objects invisible with respect to electromagnetic light waves propagating in vacuum. These limitations are not relevant though for propagation of light in diffusive media like fog or milk because the effective energy speed is significantly lower than in vacuum due to multiple scattering events. Here, by exploiting the close mathematical analogy between the electrostatic or near-field limit of optics on the one hand and light diffusion on the other hand, we design, fabricate, and characterize simple core-shell cloaking structures for diffusive light propagation in cylindrical and spherical geometry.

  2. Impedances of Laminated Vacuum Chambers

    SciTech Connect

    Burov, A.; Lebedev, V.; /Fermilab

    2011-06-22

    First publications on impedance of laminated vacuum chambers are related to early 70s: those are of S. C. Snowdon [1] and of A. G. Ruggiero [2]; fifteen years later, a revision paper of R. Gluckstern appeared [3]. All the publications were presented as Fermilab preprints, and there is no surprise in that: the Fermilab Booster has its laminated magnets open to the beam. Being in a reasonable mutual agreement, these publications were all devoted to the longitudinal impedance of round vacuum chambers. The transverse impedance and the flat geometry case were addressed in more recent paper of K. Y. Ng [4]. The latest calculations of A. Macridin et al. [5] revealed some disagreement with Ref. [4]; this fact stimulated us to get our own results on that matter. Longitudinal and transverse impendances are derived for round and flat laminated vacuum chambers. Results of this paper agree with Ref. [5].

  3. Coupled quintessence and vacuum decay

    SciTech Connect

    Costa, F. E. M.; Alcaniz, J. S.

    2008-04-15

    We discuss observational consequences of a class of cosmological models characterized by the dilution of pressureless matter attenuated with respect to the usual a{sup -3} scaling due to the decay of vacuum energy. We carry out a joint statistical analysis of observational data from the new gold sample of 182 SNe Ia, recent estimates of the cosmic microwave background shift parameter, and baryon acoustic oscillations measurements from the SDSS to show that such models favor the decay of vacuum only into the dark matter sector, and that the separately conserved baryons cannot be neglected. In order to explore ways to more fundamentally motivate these models, we also derive a coupled scalar field version for this general class of vacuum decay scenarios.

  4. Microscale Digital Vacuum Electronic Gates

    NASA Technical Reports Server (NTRS)

    Manohara, Harish (Inventor); Mojarradi, Mohammed M. (Inventor)

    2014-01-01

    Systems and methods in accordance with embodiments of the invention implement microscale digital vacuum electronic gates. In one embodiment, a microscale digital vacuum electronic gate includes: a microscale field emitter that can emit electrons and that is a microscale cathode; and a microscale anode; where the microscale field emitter and the microscale anode are disposed within at least a partial vacuum; where the microscale field emitter and the microscale anode are separated by a gap; and where the potential difference between the microscale field emitter and the microscale anode is controllable such that the flow of electrons between the microscale field emitter and the microscale anode is thereby controllable; where when the microscale anode receives a flow of electrons, a first logic state is defined; and where when the microscale anode does not receive a flow of electrons, a second logic state is defined.

  5. Weak bond screening system

    NASA Astrophysics Data System (ADS)

    Chuang, S. Y.; Chang, F. H.; Bell, J. R.

    Consideration is given to the development of a weak bond screening system which is based on the utilization of a high power ultrasonic (HPU) technique. The instrumentation of the prototype bond strength screening system is described, and the adhesively bonded specimens used in the system developmental effort are detailed. Test results obtained from these specimens are presented in terms of bond strength and level of high power ultrasound irradiation. The following observations were made: (1) for Al/Al specimens, 2.6 sec of HPU irradiation will screen weak bond conditions due to improper preparation of bonding surfaces; (2) for composite/composite specimens, 2.0 sec of HPU irradiation will disrupt weak bonds due to under-cured conditions; (3) for Al honeycomb core with composite skin structure, 3.5 sec of HPU irradiation will disrupt weak bonds due to bad adhesive or oils contamination of bonding surfaces; and (4) for Nomex honeycomb with Al skin structure, 1.3 sec of HPU irradiation will disrupt weak bonds due to bad adhesive.

  6. Kinetics of scrap tyre pyrolysis under vacuum conditions

    SciTech Connect

    Lopez, Gartzen; Aguado, Roberto; Olazar, Martin Arabiourrutia, Miriam; Bilbao, Javier

    2009-10-15

    Scrap tyre pyrolysis under vacuum is attractive because it allows easier product condensation and control of composition (gas, liquid and solid). With the aim of determining the effect of vacuum on the pyrolysis kinetics, a study has been carried out in thermobalance. Two data analysis methods have been used in the kinetic study: (i) the treatment of experimental data of weight loss and (ii) the deconvolution of DTG (differential thermogravimetry) curve. The former allows for distinguishing the pyrolysis of the three main components (volatile components, natural rubber and styrene-butadiene rubber) according to three successive steps. The latter method identifies the kinetics for the pyrolysis of individual components by means of DTG curve deconvolution. The effect of vacuum in the process is significant. The values of activation energy for the pyrolysis of individual components of easier devolatilization (volatiles and NR) are lower for pyrolysis under vacuum with a reduction of 12 K in the reaction starting temperature. The kinetic constant at 503 K for devolatilization of volatile additives at 0.25 atm is 1.7 times higher than that at 1 atm, and that corresponding to styrene-butadiene rubber at 723 K is 2.8 times higher. Vacuum enhances the volatilization and internal diffusion of products in the pyrolysis process, which contributes to attenuating the secondary reactions of the repolymerization and carbonization of these products on the surface of the char (carbon black). The higher quality of carbon black is interesting for process viability. The large-scale implementation of this process in continuous mode requires a comparison to be made between the economic advantages of using a vacuum and the energy costs, which will be lower when the technologies used for pyrolysis require a lower ratio between reactor volume and scrap tyre flow rate.

  7. Kinetics of scrap tyre pyrolysis under vacuum conditions.

    PubMed

    Lopez, Gartzen; Aguado, Roberto; Olazar, Martín; Arabiourrutia, Miriam; Bilbao, Javier

    2009-10-01

    Scrap tyre pyrolysis under vacuum is attractive because it allows easier product condensation and control of composition (gas, liquid and solid). With the aim of determining the effect of vacuum on the pyrolysis kinetics, a study has been carried out in thermobalance. Two data analysis methods have been used in the kinetic study: (i) the treatment of experimental data of weight loss and (ii) the deconvolution of DTG (differential thermogravimetry) curve. The former allows for distinguishing the pyrolysis of the three main components (volatile components, natural rubber and styrene-butadiene rubber) according to three successive steps. The latter method identifies the kinetics for the pyrolysis of individual components by means of DTG curve deconvolution. The effect of vacuum in the process is significant. The values of activation energy for the pyrolysis of individual components of easier devolatilization (volatiles and NR) are lower for pyrolysis under vacuum with a reduction of 12K in the reaction starting temperature. The kinetic constant at 503K for devolatilization of volatile additives at 0.25atm is 1.7 times higher than that at 1atm, and that corresponding to styrene-butadiene rubber at 723K is 2.8 times higher. Vacuum enhances the volatilization and internal diffusion of products in the pyrolysis process, which contributes to attenuating the secondary reactions of the repolymerization and carbonization of these products on the surface of the char (carbon black). The higher quality of carbon black is interesting for process viability. The large-scale implementation of this process in continuous mode requires a comparison to be made between the economic advantages of using a vacuum and the energy costs, which will be lower when the technologies used for pyrolysis require a lower ratio between reactor volume and scrap tyre flow rate. PMID:19589669

  8. Evaporation in equilibrium, in vacuum, and in hydrogen gas

    NASA Technical Reports Server (NTRS)

    Nagahara, Hiroko

    1993-01-01

    Evaporation experiments were conducted for SiO2 in three different conditions: in equilibrium, in vacuum, and in hydrogen gas. Evaporation rate in vacuum is about two orders of magnitude smaller than that in equilibrium, which is consistent with previous works. The rate in hydrogen gas changes depending on hydrogen pressure. The rate at 10 exp -7 bar of hydrogen pressure is as small as that of free evaporation, but at 10 exp -5 bar of hydrogen pressure it is larger than that in equilibrium. In equilibrium and in vacuum, the evaporation rate is limited by decomposition of SiO2 on the crystal surface, but it is limited by a diffusion process for evaporation in hydrogen gas. Therefore, evaporation rate of minerals in the solar nebula can be shown neither by that in equilibrium nor by that in vacuum. The maximum temperature of the solar nebula at the midplane at 2-3 AU where chondrites are believed to have originated is calculated to be as low as 150 K, 1500 K, or in between them. The temperature is, in any case, not high enough for total evaporation of the interstellar materials. Therefore, evaporation of interstellar materials is one of the most important processes for the origin and fractionation of solid materials. The fundamental process of evaporation of minerals has been intensively studied for these several years. Those experiments were carried out either in equilibrium or in vacuum; however, evaporation in the solar nebula is in hydrogen (and much smaller amount of helium) gas. In order to investigate evaporation rate and compositional (including isotopic) fractionation during evaporation, vaporization experiments for various minerals in various conditions are conducted. At first, SiO2 was adopted for a starting material, because thermochemical data and its nature of congruent vaporization are well known. Experiments were carried out in a vacuum furnace system.

  9. Violating Bell's inequalities in vacuum

    SciTech Connect

    Reznik, Benni; Retzker, Alex; Silman, Jonathan

    2005-04-01

    We employ an approach wherein the ground state entanglement of a relativistic free scalar field is directly probed in a controlled manner. The approach consists of having a pair of initially nonentangled detectors locally interact with the vacuum for a finite duration T, such that the two detectors remain causally disconnected, and then analyzing the resulting detector mixed state. We show that the correlations between arbitrarily far-apart regions of the vacuum cannot be reproduced by a local hidden-variable model, and that as a function of the distance L between the regions, the entanglement decreases at a slower rate than {approx}exp[-(L/cT){sup 3}].

  10. Vacuum Cleaner Fan Being Improved

    NASA Technical Reports Server (NTRS)

    Tweedt, Daniel L.

    1997-01-01

    As part of the technology utilization program at the NASA Lewis Research Center, efforts are underway to transfer aerospace technologies to new areas of practical application. One such effort involves using advanced computational fluid dynamics (CFD) codes for turbomachinery to analyze the internal fluid dynamics of low-speed fans and blowers. This year, the Kirby Company in Cleveland, Ohio, approached NASA with a request for technologies that could help them improve their vacuum cleaners. Of particular interest to Kirby is the high-frequency blade-passing noise generation of their vacuum cleaner fan at low airflow rates.

  11. Bonding and Sealing Evaluations for Cryogenic Tanks

    NASA Technical Reports Server (NTRS)

    Glass, David E.

    1997-01-01

    Several different cryogenic tank concepts are being considered for reusable launch vehicles (RLV'S) . Though different tank concepts are being considered, many will require that the cryogenic insulation be evacuated and be bonded to a structure. In this work, an attempt was made to evaluate the effectiveness of maintaining a vacuum on a specimen where foam or honeycomb core was encased within Gr/Ep. In addition to these tests, flatwise adhesion pull off tests were performed at room temperature with PR 1664, EA 9394, FM-300, Crest 3170, and HT 435 adhesives. The materials bonded included Gr/Ep, Gr/BMI, Al, and stainless steel facesheets, and Ti honeycomb, Hexcel honeycomb, and Rohacell foam core materials.

  12. Bonded semiconductor substrate

    SciTech Connect

    Atwater, Jr.; Harry A. , Zahler; James M.

    2010-07-13

    Ge/Si and other nonsilicon film heterostructures are formed by hydrogen-induced exfoliation of the Ge film which is wafer bonded to a cheaper substrate, such as Si. A thin, single-crystal layer of Ge is transferred to Si substrate. The bond at the interface of the Ge/Si heterostructures is covalent to ensure good thermal contact, mechanical strength, and to enable the formation of an ohmic contact between the Si substrate and Ge layers. To accomplish this type of bond, hydrophobic wafer bonding is used, because as the invention demonstrates the hydrogen-surface-terminating species that facilitate van der Waals bonding evolves at temperatures above 600.degree. C. into covalent bonding in hydrophobically bound Ge/Si layer transferred systems.

  13. Cu-Cu direct bonding achieved by surface method at room temperature

    SciTech Connect

    Utsumi, Jun; Ichiyanagi, Yuko

    2014-02-20

    The metal bonding is a key technology in the processes for the microelectromechanical systems (MEMS) devices and the semiconductor devices to improve functionality and higher density integration. Strong adhesion between surfaces at the atomic level is crucial; however, it is difficult to achieve close bonding in such a system. Cu films were deposited on Si substrates by vacuum deposition, and then, two Cu films were bonded directly by means of surface activated bonding (SAB) at room temperature. The two Cu films, with the surface roughness Ra about 1.3nm, were bonded by using SAB at room temperature, however, the bonding strength was very weak in this method. In order to improve the bonding strength between the Cu films, samples were annealed at low temperatures, between 323 and 473 K, in air. As the result, the Cu-Cu bonding strength was 10 times higher than that of the original samples without annealing.

  14. BONDING ALUMINUM METALS

    DOEpatents

    Noland, R.A.; Walker, D.E.

    1961-06-13

    A process is given for bonding aluminum to aluminum. Silicon powder is applied to at least one of the two surfaces of the two elements to be bonded, the two elements are assembled and rubbed against each other at room temperature whereby any oxide film is ruptured by the silicon crystals in the interface; thereafter heat and pressure are applied whereby an aluminum-silicon alloy is formed, squeezed out from the interface together with any oxide film, and the elements are bonded.

  15. Chemical bonding technology

    NASA Technical Reports Server (NTRS)

    Plueddemann, E.

    1986-01-01

    Primers employed in bonding together the various material interfaces in a photovoltaic module are being developed. The approach develops interfacial adhesion by generating actual chemical bonds between the various materials bonded together. The current status of the program is described along with the progress toward developing two general purpose primers for ethylene vinyl acetate (EVA), one for glass and metals, and another for plastic films.

  16. Tritium release from SS316 under vacuum condition

    SciTech Connect

    Torikai, Y.; Penzhorn, R.D.

    2015-03-15

    The plasma facing surface of the ITER vacuum vessel, partly made of low carbon austenitic stainless steel type 316L, will incorporate tritium during machine operation. In this paper the kinetics of tritium release from stainless steel type 316 into vacuum and into a noble gas stream are compared and modelled. Type 316 stainless steel specimens loaded with tritium either by exposure to 1.2 kPa HT at 573 K or submersion into liquid HTO at 298 K showed characteristic thin surface layers trapping tritium in concentrations far higher than those determined in the bulk. The evolution of the tritium depth profile in the bulk during heating under vacuum was non-discernible from that of tritium liberated into a stream of argon. Only the relative amount of the two released tritium-species, i.e. HT or HTO, was different. Temperature-dependent depth profiles could be predicted with a one-dimensional diffusion model. Diffusion coefficients derived from fitting of the tritium release into an evacuated vessel or a stream of argon were found to be (1.4 ± 1.0)*10{sup -7} and (1.3 ± 0.9)*10{sup -9} cm{sup 2}/s at 573 and 423 K, respectively. Polished surfaces on type SS316 stainless steel inhibit considerably the thermal release rate of tritium.

  17. Vacuum-injection-molding processing

    SciTech Connect

    Kramer, D.P.; Massey, R.T.

    1982-01-01

    An improved processing technique for the manufacture of glass or glass-ceramic headers has been developed. Vacuum-injection molding is a relatively easy processing technique that has been used successfully in the fabrication of several different advantages in certain applications over the present fabrication process which uses glass preforms.

  18. Cleaner Vacuum-Bag Curing

    NASA Technical Reports Server (NTRS)

    Clemons, J. M.; Penn, B. G.; Ledbetter, Frank E., III; Daniels, J. G.

    1987-01-01

    Improvement upon recommended procedures saves time and expense. Autoclave molding in vacuum bag cleaner if adhesive-backed covering placed around caul plate as well as on mold plate. Covering easy to remove after curing and leaves caul plate free of resin deposits.

  19. Vacuum barrier for excimer lasers

    DOEpatents

    Shurter, R.P.

    1992-09-15

    A barrier for separating the vacuum area of a diode from the pressurized gas area of an excimer laser. The barrier is a composite material comprising layers of a metal such as copper, along with layers of polyimide, and a matrix of graphite fiber yarns impregnated with epoxy. The barrier is stronger than conventional foil barriers, and allows greater electron throughput. 3 figs.

  20. Vacuum barrier for excimer lasers

    DOEpatents

    Shurter, Roger P.

    1992-01-01

    A barrier for separating the vacuum area of a diode from the pressurized gas area of an excimer laser. The barrier is a composite material comprising layers of a metal such as copper, along with layers of polyimide, and a matrix of graphite fiber yarns impregnated with epoxy. The barrier is stronger than conventional foil barriers, and allows greater electron throughput.

  1. Vacuum-insulated catalytic converter

    DOEpatents

    Benson, David K.

    2001-01-01

    A catalytic converter has an inner canister that contains catalyst-coated substrates and an outer canister that encloses an annular, variable vacuum insulation chamber surrounding the inner canister. An annular tank containing phase-change material for heat storage and release is positioned in the variable vacuum insulation chamber a distance spaced part from the inner canister. A reversible hydrogen getter in the variable vacuum insulation chamber, preferably on a surface of the heat storage tank, releases hydrogen into the variable vacuum insulation chamber to conduct heat when the phase-change material is hot and absorbs the hydrogen to limit heat transfer to radiation when the phase-change material is cool. A porous zeolite trap in the inner canister absorbs and retains hydrocarbons from the exhaust gases when the catalyst-coated substrates and zeolite trap are cold and releases the hydrocarbons for reaction on the catalyst-coated substrate when the zeolite trap and catalyst-coated substrate get hot.

  2. Quantum Vacuum Structure and Cosmology

    SciTech Connect

    Rafelski, Johann; Labun, Lance; Hadad, Yaron; Chen, Pisin; /Taiwan, Natl. Taiwan U. /KIPAC, Menlo Park /SLAC

    2011-12-05

    Contemporary physics faces three great riddles that lie at the intersection of quantum theory, particle physics and cosmology. They are: (1) The expansion of the universe is accelerating - an extra factor of two appears in the size; (2) Zero-point fluctuations do not gravitate - a matter of 120 orders of magnitude; and (3) The 'True' quantum vacuum state does not gravitate. The latter two are explicitly problems related to the interpretation and the physical role and relation of the quantum vacuum with and in general relativity. Their resolution may require a major advance in our formulation and understanding of a common unified approach to quantum physics and gravity. To achieve this goal we must develop an experimental basis and much of the discussion we present is devoted to this task. In the following, we examine the observations and the theory contributing to the current framework comprising these riddles. We consider an interpretation of the first riddle within the context of the universe's quantum vacuum state, and propose an experimental concept to probe the vacuum state of the universe.

  3. Vacuum Flushing of Sewer Solids

    EPA Science Inventory

    The vacuum sewer and tank cleaning (flushing) technology removes sewer solids from urban drainage systems, such as storage tanks and pipes. This technology is both effective and inexpensive. In addition, it can be considered a true green technology. It operates under atmospheri...

  4. HIGH PRODUCTIVITY VACUUM BLASTING SYSTEM

    SciTech Connect

    Dr. M.A. Ebadian

    2000-01-13

    The purpose of the project is to increase the productivity and economics of existing vacuum blasting technology. This technology is used to remove radioactive contamination, PCB's and lead-base paint and provides worker and environmental protection by continuously recycling the blast media and the full containment of the dust generated in the process.

  5. HIGH PRODUCTIVITY VACUUM BLASTING SYSTEM

    SciTech Connect

    William S. McPhee

    1999-05-31

    The objective of this project is to improve the productivity and lower the expense of existing vacuum blasting technology. This technology is used to remove radioactive contamination, PCBs, and lead-based paint and provides worker protection by continuously recycling the material and dust for the decontamination tasks. The proposed work would increase the cleaning rate and provide safe and cost-effective decontamination of the DOE sites. This work focuses on redesigning and improving existing vacuum blasting technology including blast head nozzles, ergonomic handling of the blast head by reducing its weight; brush-ring design, vacuum level regulator, efficiency of the dust separator, and operational control sensors. The redesign is expected to enhance the productivity and economy of the vacuum blasting system by at least 50% over current vacuum blasting systems. There are three phases in the project. Phase I consists of developing and testing mathematical models. Phase II consists of pre-prototype design and fabrication and pre-prototype unit testing. Phase III consists of prototype design and field verification testing. In phase I, mathematical models are developed and analyzed for the nozzle, blast head, wind curtain, and dust separator, first as individual devices and then combined as an integrated model. This allows study of respective airflow and design parameters. The Contractor shall, based on the results of the mathematical modeling studies, design experimental models of the components and test these models. In addition, the Contractor shall develop sensors to detect the relationship of the blast head to the blast surfaces and controls to minimize the dependency on an operator's skill and judgment to obtain optimum positioning, as well as real-time characterization sensors to determine as the blast head is moving the depth to which coatings must be removed, thereby improving production and minimizing waste. In phase II, the Contractor shall design and construct a pre-prototype of the nozzle, blast head with wind curtain, sensors, and dust separator and test this system to assess the performance of the new design under controlled conditions at the contractor's facility. In phase III, the Contractor shall design and construct a prototype of the High Productivity Vacuum Blasting System, based on the results of the pre-prototype design and testing performed. This unit will be a full-scale prototype and will be tested at a designated Department of Energy (DOE) facility. Based on the results, the system performance, the productivity, and the economy of the improved vacuum blasting system will be evaluated.

  6. Femtosecond dynamics in hydrogen-bonded solvents

    SciTech Connect

    Castner, E.W. Jr.; Chang, Y.J.

    1993-09-01

    We present results on the ultrafast dynamics of pure hydrogen-bonding solvents, obtained using femtosecond Fourier-transform optical-heterodyne-detected, Raman-induced Kerr effect spectroscopy. Solvent systems we have studied include the formamides, water, ethylene glycol, and acetic acid. Inertial and diffusive motions are clearly resolved. We comment on the effect that such ultrafast solvent motions have on chemical reactions in solution.

  7. Vacuum polarization and Hawking radiation

    NASA Astrophysics Data System (ADS)

    Rahmati, Shohreh

    Quantum gravity is one of the interesting fields in contemporary physics which is still in progress. The purpose of quantum gravity is to present a quantum description for spacetime at 10-33cm or find the 'quanta' of gravitational interaction.. At present, the most viable theory to describe gravitational interaction is general relativity which is a classical theory. Semi-classical quantum gravity or quantum field theory in curved spacetime is an approximation to a full quantum theory of gravity. This approximation considers gravity as a classical field and matter fields are quantized. One interesting phenomena in semi-classical quantum gravity is Hawking radiation. Hawking radiation was derived by Stephen Hawking as a thermal emission of particles from the black hole horizon. In this thesis we obtain the spectrum of Hawking radiation using a new method. Vacuum is defined as the possible lowest energy state which is filled with pairs of virtual particle-antiparticle. Vacuum polarization is a consequence of pair creation in the presence of an external field such as an electromagnetic or gravitational field. Vacuum polarization in the vicinity of a black hole horizon can be interpreted as the cause of the emission from black holes known as Hawking radiation. In this thesis we try to obtain the Hawking spectrum using this approach. We re-examine vacuum polarization of a scalar field in a quasi-local volume that includes the horizon. We study the interaction of a scalar field with the background gravitational field of the black hole in the desired quasi-local region. The quasi-local volume is a hollow cylinder enclosed by two membranes, one inside the horizon and one outside the horizon. The net rate of particle emission can be obtained as the difference of the vacuum polarization from the outer boundary and inner boundary of the cylinder. Thus we found a new method to derive Hawking emission which is unitary and well defined in quantum field theory.

  8. Joining of alumina by vacuum brazing

    NASA Astrophysics Data System (ADS)

    Heikinheimo, Liisa; Siren, Mika; Kauppinen, Pentti

    1993-08-01

    The active brazing method for diffusion bonding of ceramics to metals is addressed. This method is very flexible compared to the traditional Mo-manganese coating with subsequent brazing that includes four process steps: in active brazing the process is done in one step. The joint properties are favorable, the residual stress build up is limited if the braze is correctly selected and the thermal cycle is controlled, and the resulting strength and leak tightness are good. In experimental work the joinability of alumina to titanium and Ni superalloys was studied by wetting experiments, nondestructive test and shear strength measurements. The spreading of the braze is affected not only by the surface conditions of mating materials but also by the type of the brazing alloy. The Ag-Cu base alloys give better wetting, strength and leak tightness properties than the Ag base alloys. A shear test method was developed for the mechanical testing of metal-ceramic joints. However, the sample geometry affects the measured values, namely a smaller specimen size provides better results. The correlation between the C-SAM results, which describe the ratio between the true bonded area and unbonded area, and measured shear strength values is presented. The dependence between the measured strength and the area of the joint defects becomes obvious and should be studied in more detail.

  9. Vacuum arc deposited DLC based coatings

    SciTech Connect

    Monteiro, Othon R.; Delplancke-Ogletree, Marie-Paule

    2002-05-01

    The great interest in the use of diamond-like carbon (DLC) films as a coating material is justified by the superior wear resistance and hardness, chemical inertness, and very low friction coefficients of these coatings. Vacuum arc deposition is well suited to prepare superhard films with high sp{sup 3}/sp{sup 2} ratios. However, the high level of internal stresses originating during growth prevents the deposition of thick films, and their hardness makes it difficult for DLC layers to comply with substrate deformations. In order to overcome these limitations, different approaches are possible. Multilayer structures are one means to maintain the surface mechanical properties of the DLC while relieving the internal stresses. Another possibility is to dope the DLC films in order to reduce the internal stress and to stabilize the desirable sp{sup 3} bonds to higher temperatures. At higher doses of dopants, the formation of nanocrystals is possible and the properties of the coatings change drastically. All these approaches were investigated on films prepared by cathodic arc and a synthesis of the results is presented here.

  10. Space simulation ultimate pressure lowered two decades by removal of diffusion pump oil contaminants during operation

    NASA Technical Reports Server (NTRS)

    Buggele, A. E.

    1973-01-01

    The complex problem why large space simulation chambers do not realize the true ultimate vacuum was investigated. Some contaminating factors affecting diffusion pump performance have been identified and some advances in vacuum/distillation/fractionation technology have been achieved which resulted in a two decade or more lower ultimate pressure. Data are presented to show the overall or individual contaminating effect of commonly used phthalate ester plasticizers of 390 to 530 molecular weight on diffusion pump performance. Methods for removing contaminants from diffusion pump silicone oil during operation and reclaiming contaminated oil by high vacuum molecular distillation are described.

  11. Planning Successful Bond Campaigns.

    ERIC Educational Resources Information Center

    North Carolina State Dept. of Public Instruction, Raleigh. Div. of School Support.

    This document contains specific recommendations for conducting bond campaigns. It outlines the three major considerations of any bond campaign: (1) committee organization and appointment; (2) time lines; and (3) getting out the vote. The publication focuses on the need for total community involvement and outlines some of the components for…

  12. The Sibling Bond.

    ERIC Educational Resources Information Center

    Bank, Stephen P.; Kahn, Michael D.

    The relationships among brothers and sisters are infinitely varied, but whatever their characteristics, these bonds last throughout life. This book examines the sibling relationship as a distinctive emotional, passionate, painful, and solacing power. Chapter 1, "Unraveling the Sibling Bond," addresses research on siblings and development of the…

  13. Interfacial bonding stability

    NASA Technical Reports Server (NTRS)

    Boerio, J.

    1984-01-01

    Interfacial bonding stability by in situ ellipsometry was investigated. It is found that: (1) gamma MPS is an effective primer for bonding ethylene vinyl acetate (EVA) to aluminum; (2) ellipsometry is an effective in situ technique for monitoring the stability of polymer/metal interfaces; (3) the aluminized back surface of silicon wafers contain significant amounts of silicon and may have glass like properties.

  14. Chemical Bonds I

    ERIC Educational Resources Information Center

    Sanderson, R. T.

    1972-01-01

    Chemical bonding is discussed from a bond energy, rather than a wave mechanics, viewpoint. This approach is considered to be more suitable for the average student. (The second part of the article will appear in a later issue of the journal.) (AL)

  15. Mother-Child Bonding.

    ERIC Educational Resources Information Center

    Pearce, Joseph Chilton

    1994-01-01

    Examines the nature of mother-child bonding from the prenatal stage through early infancy, discussing how the mother's actions, even before birth, stimulate her child's senses. Explains the crucial role that physical contact, breastfeeding, and visual stimuli have on mother-child bonding in human and animal newborns. (MDM)

  16. Water vapor diffusion membrane development

    NASA Technical Reports Server (NTRS)

    Tan, M. K.

    1976-01-01

    A total of 18 different membranes were procured, characterized, and tested in a modified bench-scale vapor diffusion water reclamation unit. Four membranes were selected for further studies involving membrane fouling. Emphasis was placed on the problem of flux decline due to membrane fouling. This is discussed in greater details under "Summary and Discussion on Membrane Fouling Studies" presented in pages 47-51. The system was also investigated for low temperature application on wash-water where the permeated water is not recovered but vented into space vacuum.

  17. Tetrel Bonding Interactions.

    PubMed

    Bauzá, Antonio; Mooibroek, Tiddo J; Frontera, Antonio

    2016-02-01

    Tetrel (Tr) bonding is first placed into perspective as a σ-hole bonding interaction with atoms of the Tr family. An sp(3) R4 Tr unit has four σ-holes with which a Lewis base can form a complex. We then highlight some inspiring crystal structures where Tr bonding is obvious, followed by an account of our own work. We have shown that Tr bonding is ubiquitous in the solid state and we have highlighted that Tr bonding with carbon is possible when C is placed in the appropriate chemical context. We hope that this account serves as an initial guide and source of inspiration for others wishing to exploit this vastly underexplored interaction. PMID:26814022

  18. Ultrasonically bonded value assembly

    NASA Technical Reports Server (NTRS)

    Salvinski, R. J. (Inventor)

    1975-01-01

    A valve apparatus capable of maintaining a fluid-tight seal over a relatively long period of time by releasably bonding a valve member to its seat is described. The valve member is bonded or welded to the seat and then released by the application of the same energy to the bond joint. The valve member is held in place during the bonding by a clamping device. An appropriate force device can activate the opening and closing of the valve member. Various combinations of material for the valve member and valve seat can be utilized to provide an adequate sealing bond. Aluminum oxide, stainless steel, inconel, tungsten carbide as hard materials and copper, aluminum, titanium, silver, and gold as soft materials are suggested.

  19. Shape Bonding method

    NASA Technical Reports Server (NTRS)

    Pontius, James T. (Inventor)

    2010-01-01

    The present invention is directed to a method of bonding at least two surfaces together. The methods step of the present invention include applying a strip of adhesive to a first surface along a predefined outer boundary of a bond area and thereby defining a remaining open area there within. A second surface, or gusset plate, is affixed onto the adhesive before the adhesive cures. The strip of adhesive is allowed to cure and then a second amount of adhesive is applied to cover the remaining open area and substantially fill a void between said first and second surfaces about said bond area. A stencil may be used to precisely apply the strip of adhesive. When the strip cures, it acts as a dam to prevent overflow of the subsequent application of adhesive to undesired areas. The method results in a precise bond area free of undesired shapes and of a preferred profile which eliminate the drawbacks of the prior art bonds.

  20. Wood Bond Testing

    NASA Technical Reports Server (NTRS)

    1989-01-01

    A joint development program between Hartford Steam Boiler Inspection Technologies and The Weyerhaeuser Company resulted in an internal bond analyzer (IBA), a device which combines ultrasonics with acoustic emission testing techniques. It is actually a spinoff from a spinoff, stemming from a NASA Lewis invented acousto-ultrasonic technique that became a system for testing bond strength of composite materials. Hartford's parent company, Acoustic Emission Technology Corporation (AET) refined and commercialized the technology. The IBA builds on the original system and incorporates on-line process control systems. The IBA determines bond strength by measuring changes in pulsar ultrasonic waves injected into a board. Analysis of the wave determines the average internal bond strength for the panel. Results are displayed immediately. Using the system, a mill operator can adjust resin/wood proportion, reduce setup time and waste, produce internal bonds of a consistent quality and automatically mark deficient products.

  1. Stable, high quantum efficiency silicon photodiodes for vacuum-UV applications

    NASA Technical Reports Server (NTRS)

    Korde, Raj; Canfield, L. Randall; Wallis, Brad

    1988-01-01

    Silicon photodiodes have been developed by defect-free phosphorus diffusion having practically no carrier recombination at the SiSiO2 interface or in the front diffused region. The quantum efficiency of these photodiodes was found to be around 120 percent at 100 nm. Unlike the previously tested silicon photodiodes, the developed photodiodes exhibit extremely stable quantum efficiency over extended periods of time. The possibility of using these photodiodes as vacuum ultraviolet detector standards is being currently investigated.

  2. Ultrathin gate valve for high vacuum operation

    NASA Technical Reports Server (NTRS)

    Ugiansky, R. J.

    1971-01-01

    Thin, compact, high-vacuum gate valve used to join two vacuum systems together demonstrates multiple operation reliability. Valve measurements and non-protruding handle make valve usable in confined areas.

  3. Ultra-high molecular sink vacuum chamber

    NASA Technical Reports Server (NTRS)

    Stephens, J. B.; Yager, S. P.

    1970-01-01

    Double-wall vacuum chamber can be separated from the remainder of the system and pumped by ultra-clean techniques. Ultrahigh vacuum is maintained by the cryogenic effect of a cold wall and titanium chemisorption.

  4. Vacuum casting of thick polymeric films

    NASA Technical Reports Server (NTRS)

    Cuddihy, E. F.; Moacanin, J.

    1979-01-01

    Bubble formation and layering, which often plague vacuum-evaporated films, are prevented by properly regulating process parameters. Vacuum casting may be applicable to forming thick films of other polymer/solvent solutions.

  5. Electron bombardment improves vacuum chamber efficiency

    NASA Technical Reports Server (NTRS)

    Przybyszewski, J.; Swiker, M. A.; Watson, J.

    1965-01-01

    Bombardment of vacuum chamber walls by an electron gun within the chamber achieves greater efficiency with less cost. The ultimate vacuum reached using the gun is greater than the system design level.

  6. Defusing Diffusion

    ERIC Educational Resources Information Center

    Dou, Remy; Hogan, DaNel; Kossover, Mark; Spuck, Timothy; Young, Sarah

    2013-01-01

    Diffusion has often been taught in science courses as one of the primary ways by which molecules travel, particularly within organisms. For years, classroom teachers have used the same common demonstrations to illustrate this concept (e.g., placing drops of food coloring in a beaker of water). Most of the time, the main contributor to the motion…

  7. Demonstrating Diffusion

    ERIC Educational Resources Information Center

    Foy, Barry G.

    1977-01-01

    Two demonstrations are described. Materials and instructions for demonstrating movement of molecules into cytoplasm using agar blocks, phenolphthalein, and sodium hydroxide are given. A simple method for demonstrating that the rate of diffusion of a gas is inversely proportional to its molecular weight is also presented. (AJ)

  8. Defusing Diffusion

    ERIC Educational Resources Information Center

    Dou, Remy; Hogan, DaNel; Kossover, Mark; Spuck, Timothy; Young, Sarah

    2013-01-01

    Diffusion has often been taught in science courses as one of the primary ways by which molecules travel, particularly within organisms. For years, classroom teachers have used the same common demonstrations to illustrate this concept (e.g., placing drops of food coloring in a beaker of water). Most of the time, the main contributor to the motion

  9. Gravitational vacuum polarization. II. Energy conditions in the Boulware vacuum

    SciTech Connect

    Visser, M.

    1996-10-01

    Building on techniques developed in the preceding paper, I investigate the various pointwise and averaged energy conditions for the quantum stress-energy tensor corresponding to a conformally coupled massless scalar field in the Boulware vacuum. I work in the test-field limit, restrict attention to the Schwarzschild geometry, and invoke a mixture of analytical and numerical techniques. In contradistinction to the case of the Hartle-Hawking vacuum, wherein violations of the energy conditions were confined to the region between the event horizon and the unstable photon orbit, I show that in the Boulware vacuum (1) all standard (pointwise and averaged) energy conditions are violated throughout the exterior region, all the way from spatial infinity down to the event horizon, and (2) outside the event horizon the standard pointwise energy conditions are violated in a maximal manner: They are violated at all points and for all null or timelike vectors. (The region inside the event horizon is considerably messier and of dubious physical relevance. Nevertheless, the standard pointwise energy conditions seem to be violated even inside the event horizon.) I argue that this is highly suggestive evidence, pointing to the fact that general self-consistent solutions of semiclassical quantum gravity might {ital not} satisfy the energy conditions and may in fact for certain quantum fields and certain quantum states violate {ital all} the energy conditions. {copyright} {ital 1996 The American Physical Society.}

  10. Switching Circuit for Shop Vacuum System

    NASA Technical Reports Server (NTRS)

    Burley, R. K.

    1987-01-01

    No internal connections to machine tools required. Switching circuit controls vacuum system draws debris from grinders and sanders in machine shop. Circuit automatically turns on vacuum system whenever at least one sander or grinder operating. Debris safely removed, even when operator neglects to turn on vacuum system manually. Pickup coils sense alternating magnetic fields just outside operating machines. Signal from any coil or combination of coils causes vacuum system to be turned on.

  11. 14 CFR 25.1433 - Vacuum systems.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Vacuum systems. 25.1433 Section 25.1433... STANDARDS: TRANSPORT CATEGORY AIRPLANES Equipment Miscellaneous Equipment 25.1433 Vacuum systems. There... discharge lines from the vacuum air pump when the delivery temperature of the air becomes unsafe....

  12. 14 CFR 29.1433 - Vacuum systems.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Vacuum systems. 29.1433 Section 29.1433... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Equipment Miscellaneous Equipment 29.1433 Vacuum systems. (a... the discharge lines from the vacuum air pump when the delivery temperature of the air becomes...

  13. Ion pump provides increased vacuum pumping speed

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Multiple-cell ion pumps with increased vacuum pumping speed are used for producing ultrahigh vacuums in vacuum tubes and mass spectrometers. The pump has eight cathode-anode magnetron cells arranged in a cylinder which increase the surface area of the cathode.

  14. 14 CFR 29.1433 - Vacuum systems.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Vacuum systems. 29.1433 Section 29.1433... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Equipment Miscellaneous Equipment § 29.1433 Vacuum systems. (a.... (b) Each vacuum air system line and fitting on the discharge side of the pump that might...

  15. 46 CFR 154.804 - Vacuum protection.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Vacuum protection. 154.804 Section 154.804 Shipping... Systems § 154.804 Vacuum protection. (a) Except as allowed under paragraph (b) of this section, each cargo tank must have a vacuum protection system meeting paragraph (a)(1) of this section and either...

  16. 14 CFR 29.1433 - Vacuum systems.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Vacuum systems. 29.1433 Section 29.1433... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Equipment Miscellaneous Equipment § 29.1433 Vacuum systems. (a... the discharge lines from the vacuum air pump when the delivery temperature of the air becomes...

  17. 46 CFR 154.804 - Vacuum protection.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Vacuum protection. 154.804 Section 154.804 Shipping... Systems § 154.804 Vacuum protection. (a) Except as allowed under paragraph (b) of this section, each cargo tank must have a vacuum protection system meeting paragraph (a)(1) of this section and either...

  18. Utilize Vacuum Forming to Make Interdisciplinary Connections

    ERIC Educational Resources Information Center

    Love, Tyler S.; Valenza, Frank

    2011-01-01

    The concept of vacuum forming has been around since the 19th century, despite not being fully utilized in industry until the 1950s. In the past, industrial arts classes have used vacuum-forming projects to concentrate solely on the manufacturing process and the final product. However, vacuum forming is not just an old industrial arts activity; it…

  19. 14 CFR 25.1433 - Vacuum systems.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Vacuum systems. 25.1433 Section 25.1433... STANDARDS: TRANSPORT CATEGORY AIRPLANES Equipment Miscellaneous Equipment § 25.1433 Vacuum systems. There... discharge lines from the vacuum air pump when the delivery temperature of the air becomes unsafe....

  20. 14 CFR 29.1433 - Vacuum systems.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Vacuum systems. 29.1433 Section 29.1433... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Equipment Miscellaneous Equipment § 29.1433 Vacuum systems. (a... the discharge lines from the vacuum air pump when the delivery temperature of the air becomes...

  1. 14 CFR 25.1433 - Vacuum systems.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Vacuum systems. 25.1433 Section 25.1433... STANDARDS: TRANSPORT CATEGORY AIRPLANES Equipment Miscellaneous Equipment § 25.1433 Vacuum systems. There... discharge lines from the vacuum air pump when the delivery temperature of the air becomes unsafe....

  2. Utilize Vacuum Forming to Make Interdisciplinary Connections

    ERIC Educational Resources Information Center

    Love, Tyler S.; Valenza, Frank

    2011-01-01

    The concept of vacuum forming has been around since the 19th century, despite not being fully utilized in industry until the 1950s. In the past, industrial arts classes have used vacuum-forming projects to concentrate solely on the manufacturing process and the final product. However, vacuum forming is not just an old industrial arts activity; it

  3. 14 CFR 29.1433 - Vacuum systems.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Vacuum systems. 29.1433 Section 29.1433... STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Equipment Miscellaneous Equipment § 29.1433 Vacuum systems. (a.... (b) Each vacuum air system line and fitting on the discharge side of the pump that might...

  4. Transient liquid phase bonding of ferritic oxide dispersion strengthened alloys

    NASA Astrophysics Data System (ADS)

    Krishnardula, Venu Gopal

    2006-04-01

    Oxide dispersion strengthened (ODS) alloys possess excellent properties including resistance to oxidation, corrosion, creep and thermal fatigue. In addition, ferritic ODS alloys exhibit resistance to void swelling and are of particular interest to the nuclear industry. The present study involves the joining of fuel cans to end caps that will be utilized in the nuclear industry. Mechanically alloyed (MA) ODS alloys possess coarse columnar grain structure strengthened with nanosize yttria dispersoids. In that past, fusion welding techniques resulted in microstructural disruption leading to poor joints. This work investigated joining of two ferritic MA ODS alloys, MA956 and PM2000, using; (a) Transient liquid phase (TLP) bonding and (b) Solid-state diffusion bonding. TLP bonds were prepared with MA956 and PM2000 in the unrecrystallized and recrystallized conditions using electron beam physical vapor deposited (EBPVD) boron thin films as interlayers. The use of thin interlayers reduced the amount of substrate dissolution and minimized the bondline microstructural disruption. Different bond orientations were also investigated. Successful bonds with better microstructural continuity were obtained when substrates were joined in the unrecrystallized condition followed by post bond recrystallization heat treatment with the substrate faying surface aligned along the working (extrusion or rolling) direction than when substrates were aligned perpendicular to the working direction. This was attributed to the number of yttria stringers cut by the bondline, which is less when the substrate faying surface is lying parallel to the working direction than when the substrate faying surface is lying perpendicular to the working direction. Solid-state diffusion bonding was conducted using MA956 and PM2000 in the unrecrystallized and recrystallized conditions. Bonding occurred only when an unrecrystallized substrate was involved. Bonding occurred at unusually low stresses. This may be attributed to the grain boundary diffusion, owing to submicron grain size of the unrecrystallized substrates. Post bond heat treatment was conducted in order to induce recrystallization in the bonds. Room temperature mechanical testing was conducted on the bonds and the bulk. Bond shear strengths and tensile strengths of up to 80% and 110% of bulk, respectively, were obtained. Defects in the bulk material such as porosity and unwanted fine grain formation were observed. Pore formation at the bondline during post bond heat treatment seems to decrease the bond strength. These defects were attributed to prior thermomechanical history of the materials.

  5. Radiation reaction in quantum vacuum

    NASA Astrophysics Data System (ADS)

    Seto, Keita

    2015-02-01

    Since the development of the radiating electron theory by P. A. M. Dirac in 1938 [P. A. M. Dirac, Proc. R. Soc. Lond. A 167, 148 (1938)], many authors have tried to reformulate this model, called the "radiation reaction". Recently, this equation has become important for ultra-intense laser-electron (plasma) interactions. In our recent research, we found a stabilized model of the radiation reaction in quantum vacuum [K. Seto et al., Prog. Theor. Exp. Phys. 2014, 043A01 (2014)]. It led us to an updated Fletcher-Millikan charge-to-mass ratio including radiation. In this paper, I will discuss the generalization of our previous model and the new equation of motion with the radiation reaction in quantum vacuum via photon-photon scatterings and also introduce the new tensor d{E}^{μ ν α β }/dm, as the anisotropy of the charge-to-mass ratio.

  6. High performance portable vacuum suitcase

    NASA Astrophysics Data System (ADS)

    Firpo, G.; Buatier de Mongeot, F.; Boragno, C.; Valbusa, U.

    2005-02-01

    We have developed and tested a vacuum suitcase which allows to transport samples under ultrahigh vacuum (UHV) conditions. The suitcase is pumped by a new performant pumping system based on a getter pump, and it reaches an ultimate pressure lower than 3×10-11mbar, which is 2 orders of magnitude better than in the existing projects. Furthermore it has no need for a continuos power supply, no electric or magnetic field, low weight, low cost, and compactness. In order to transfer the sample from the suitcase to the main experimental chamber, in a short time (about 1h) and under UHV conditions, we have also developed a turbo pumped buffer chamber equipped with a cold trap.

  7. In-vacuum exposure shutter

    DOEpatents

    Johnson, Terry A.; Replogle, William C.; Bernardez, Luis J.

    2004-06-01

    An in-vacuum radiation exposure shutter device can be employed to regulate a large footprint light beam. The shutter device includes (a) a source of radiation that generates an energy beam; (2) a shutter that includes (i) a frame defining an aperture toward which the energy beam is directed and (ii) a plurality of blades that are secured to the frame; and (3) device that rotates the shutter to cause the plurality of blades to intercept or allow the energy beam to travel through the aperture. Each blade can have a substantially planar surface and the plurality of blades are secured to the frame such that the planar surfaces of the plurality of blades are substantially parallel to each other. The shutter device is particularly suited for operation in a vacuum environment and can achieve shuttering speeds from about 0.1 second to 0.001 second or faster.

  8. HIGH PRODUCTIVITY VACUUM BLASTING SYSTEM

    SciTech Connect

    William S. McPhee

    2001-08-31

    The Department of Energy (DOE) needs improved technologies to decontaminate large areas of both concrete and steel surfaces. The technology should have high operational efficiency, minimize exposures to workers, and produce low levels of secondary waste. In order to meet the DOE's needs, an applied research and development project for the improvement of a current decontamination technology, Vacuum Blasting, is proposed. The objective of this project is to improve the productivity and lower the expense of the existing vacuum blasting technology which has been widely used in DOE sites for removing radioactive contamination, PCBs, and lead-based paint. The proposed work would increase the productivity rate and provide safe and cost-effective decontamination of the DOE sites.

  9. QCD Vacuum Topology and Glueballs

    SciTech Connect

    Forkel, Hilmar

    2004-12-02

    We outline a comprehensive study of spin-0 glueball properties which, in particular, keeps track of the topological gluon structure. Specifically, we implement (semi-hard) topological instanton physics as well as topological charge screening in the QCD vacuum into the operator product expansion (OPE) of the glueball correlators. A realistic instanton size distribution and the (gauge-invariant) renormalization of the instanton contributions are also implemented. Predictions for 0++ and 0-+ glueball properties are presented.

  10. The statistics of vacuum geometry

    NASA Astrophysics Data System (ADS)

    Duncan, Melissa; Gu, Wei; He, Yang-Hui; Zhou, Da

    2014-06-01

    We investigate the vacuum moduli space of supersymmetric gauge theories en masse by probing the space of such vacua from a statistical standpoint. Using quiver gauge theories with = 1 supersymmetry as a testing ground, we sample over a large number of vacua as algebraic varieties, computing explicitly their dimension, degree and Hilbert series. We study the distribution of these geometrical quantities, and also address the question of how likely it is for the moduli space to be Calabi-Yau.

  11. Cold cathode vacuum discharge tube

    DOEpatents

    Boettcher, Gordon E.

    1998-01-01

    A cold cathode vacuum discharge tube, and method for making same, with an interior surface of the trigger probe coated with carbon deposited by carbon vapor deposition (CVD) or diamond-like carbon (DLC) deposition. Preferably a solid graphite insert is employed in the probe-cathode structure in place of an aluminum bushing employed in the prior art. The CVD or DLC probe face is laser scribed to allow resistance trimming to match available trigger voltage signals and to reduce electrical aging.

  12. Cosmic vacuum and galaxy formation

    NASA Astrophysics Data System (ADS)

    Chernin, A. D.

    2006-04-01

    It is demonstrated that the protogalactic perturbations must enter the nonlinear regime before the red shift z≈ 1; otherwise they would be destroyed by the antigravity of the vacuum dark energy at the subsequent epoch of the vacuum domination. At the zrrV={M/[(8π/3)ρV]}1/3, where M is the mass of a given over-density and ρV is the vacuum density. The criterion provides a new relation between the largest mass condensations and their spatial scales. All the real large-scale systems follow this relation definitely. It is also shown that a simple formula is possible for the key quantity in the theory of galaxy formation, namely the initial amplitude of the perturbation of the gravitational potential in the protogalactic structures. The amplitude is time independent and given in terms of the Friedmann integrals, which are genuine physical characteristics of the cosmic energies. The results suggest that there is a strong correspondence between the global design of the Universe as a whole and the cosmic structures of various masses and spatial scales.

  13. Improved Aerogel Vacuum Thermal Insulation

    NASA Technical Reports Server (NTRS)

    Ruemmele, Warren P.; Bue, Grant C.

    2009-01-01

    An improved design concept for aerogel vacuum thermal-insulation panels calls for multiple layers of aerogel sandwiched between layers of aluminized Mylar (or equivalent) poly(ethylene terephthalate), as depicted in the figure. This concept is applicable to both the rigid (brick) form and the flexible (blanket) form of aerogel vacuum thermal-insulation panels. Heretofore, the fabrication of a typical aerogel vacuum insulating panel has involved encapsulation of a single layer of aerogel in poly(ethylene terephthalate) and pumping of gases out of the aerogel-filled volume. A multilayer panel according to the improved design concept is fabricated in basically the same way: Multiple alternating layers of aerogel and aluminized poly(ethylene terephthalate) are assembled, then encapsulated in an outer layer of poly(ethylene terephthalate), and then the volume containing the multilayer structure is evacuated as in the single-layer case. The multilayer concept makes it possible to reduce effective thermal conductivity of a panel below that of a comparable single-layer panel, without adding weight or incurring other performance penalties. Implementation of the multilayer concept is simple and relatively inexpensive, involving only a few additional fabrication steps to assemble the multiple layers prior to evacuation. For a panel of the blanket type, the multilayer concept, affords the additional advantage of reduced stiffness.

  14. Running Jobs in the Vacuum

    NASA Astrophysics Data System (ADS)

    McNab, A.; Stagni, F.; Ubeda Garcia, M.

    2014-06-01

    We present a model for the operation of computing nodes at a site using Virtual Machines (VMs), in which VMs are created and contextualized for experiments by the site itself. For the experiment, these VMs appear to be produced spontaneously "in the vacuum" rather having to ask the site to create each one. This model takes advantage of the existing pilot job frameworks adopted by many experiments. In the Vacuum model, the contextualization process starts a job agent within the VM and real jobs are fetched from the central task queue as normal. An implementation of the Vacuum scheme, Vac, is presented in which a VM factory runs on each physical worker node to create and contextualize its set of VMs. With this system, each node's VM factory can decide which experiments' VMs to run, based on site-wide target shares and on a peer-to-peer protocol in which the site's VM factories query each other to discover which VM types they are running. A property of this system is that there is no gate keeper service, head node, or batch system accepting and then directing jobs to particular worker nodes, avoiding several central points of failure. Finally, we describe tests of the Vac system using jobs from the central LHCb task queue, using the same contextualization procedure for VMs developed by LHCb for Clouds.

  15. Acid diffusion through polymer films

    NASA Astrophysics Data System (ADS)

    Zhang, P. Linda; Eckert, Andrew R.; Willson, C. Grant; Webber, Stephen E.; Byers, Jeffrey D.

    1997-07-01

    In order to perform 0.2 micrometer processes, one needs to study the diffusion of photoacid generators within the photoresist system, since diffusion during post exposure bake time has an influence on the critical dimension (CD). We have developed a new method to study the diffusion of photoacid generators within a polymer film. This new method is based on monitoring the change of the fluorescence intensity of a pH- sensitive fluorescent dye caused by the reaction with photoacid. A simplified version of this experiment has been conducted by introducing acid vapor to quench the fluorescence intensity of this pH sensor. A thin polymer film is spin cast onto the sensor to create a barrier to the acid diffusion process. During the acid diffusion process, the fluorescence intensity of this pH sensor is measured in situ, using excitation and emission wavelengths at 466 nm and 516 nm, respectively. Fluoresceinamine, the pH sensitive fluorescent dye, is covalently bonded onto the treated quartz substrate to form a single dye layer. Poly(hydroxystyrene) (Mn equals 13k, Tg equals 180 degrees Celsius) in PGMEA (5% - 18% by weight) is spin cast onto this quartz substrate to form films with varying thickness. The soft bake time is 60 seconds at 90 degrees Celsius and a typical film has a thickness of 1.4 micrometers. Trifluoroacetic acid is introduced into a small chamber while the fluorescence from this quartz window is observed. Our study focuses on finding the diffusion constant of the vaporized acid (trifluoroacetic acid) in the poly(hydroxystyrene) polymer film. By applying the Fick's second law, (It - Io)/(I(infinity ) - Io) equals erfc [L/(Dt)1/2] is obtained. The change of fluorescence intensity with respect to the diffusion time is monitored. The above equation is used for the data analysis, where L represents the film thickness and t represents the average time for the acid to diffuse through the film. The diffusion constant is calculated to be at the order of 10-10 cm2/s to 10-12 cm2/s. All the experiments are conducted at room temperature and are valid only for acid vapor. With different film thickness, it was found that the acid diffuses through the film with a similar diffusion constant. The diffusion is faster with increased solvent residue in the film (controlled by spin coating speed). The theoretical computer modeling of the local acid concentration with respect to acid diffusion is also performed.

  16. The Halogen Bond.

    PubMed

    Cavallo, Gabriella; Metrangolo, Pierangelo; Milani, Roberto; Pilati, Tullio; Priimagi, Arri; Resnati, Giuseppe; Terraneo, Giancarlo

    2016-02-24

    The halogen bond occurs when there is evidence of a net attractive interaction between an electrophilic region associated with a halogen atom in a molecular entity and a nucleophilic region in another, or the same, molecular entity. In this fairly extensive review, after a brief history of the interaction, we will provide the reader with a snapshot of where the research on the halogen bond is now, and, perhaps, where it is going. The specific advantages brought up by a design based on the use of the halogen bond will be demonstrated in quite different fields spanning from material sciences to biomolecular recognition and drug design. PMID:26812185

  17. The Halogen Bond

    PubMed Central

    2016-01-01

    The halogen bond occurs when there is evidence of a net attractive interaction between an electrophilic region associated with a halogen atom in a molecular entity and a nucleophilic region in another, or the same, molecular entity. In this fairly extensive review, after a brief history of the interaction, we will provide the reader with a snapshot of where the research on the halogen bond is now, and, perhaps, where it is going. The specific advantages brought up by a design based on the use of the halogen bond will be demonstrated in quite different fields spanning from material sciences to biomolecular recognition and drug design. PMID:26812185

  18. An alternative for gas dosing in ultrahigh vacuum adsorption studies

    NASA Astrophysics Data System (ADS)

    Glines, Andrew M.; Carter, Robert N.; Anton, A. Brad

    1992-02-01

    We describe the design, construction, calibration, and operation of a dosing system for controlled exposures of solid surfaces to gases in ultrahigh vacuum. The doser includes seven parallel tubes in a hexagonal pattern, sized to give nearly uniform flux over a 6-mm-diam circle on the sample, and arranged to compensate for an oblique incidence direction. This arrangement gives an enhancement in the ratio of total flux to diffuse flux from the background in excess of 10:1, in spite of a 15.5-mm distance between the doser and the sample.

  19. Cold vacuum drying residual free water test description

    SciTech Connect

    Pajunen, A.L.

    1997-12-23

    Residual free water expected to remain in a Multi-Canister Overpack (MCO) after processing in the Cold Vacuum Drying (CVD) Facility is investigated based on three alternative models of fuel crevices. Tests and operating conditions for the CVD process are defined based on the analysis of these models. The models consider water pockets constrained by cladding defects, water constrained in a pore or crack by flow through a porous bed, and water constrained in pores by diffusion. An analysis of comparative reaction rate constraints is also presented indicating that a pressure rise test can be used to show MCO`s will be thermally stable at operating temperatures up to 75 C.

  20. The Influence of Lorentz Force on Vacuum Arc Behaviors with AN Axial Magnetic Field

    NASA Astrophysics Data System (ADS)

    Cho, S. H.; Lee, H. G.; Choi, M. J.; Kwon, J. R.; Kim, Y. J.

    The necessity of the vacuum interrupters (VIs) has been widely recognized on switching and controlling the fault currents in medium voltage level. An axial magnetic field (AMF) electrode has more advantages of the switching capability than other contact designs such as securing higher current value for transferring from the constriction arc to the diffuse. The heat flux and the local temperature on the electrode are increased by arc constriction, which is influenced by Lorentz force. It has undesirable influence on the characteristics of vacuum arc. In this study, we simulated the influence of Lorentz force on vacuum arc behaviors with an AMF electrode by using a commercial FEM package, ANSYS. The vacuum arc has been modeled with the sequential coupling method of two different fields, which are on the electromagnetic and thermal-flow. Arc constriction with various applied currents could be predicted with the results of temperature distribution.

  1. Compactified Vacuum in Ten Dimensions.

    NASA Astrophysics Data System (ADS)

    Wurmser, Daniel

    1987-09-01

    Since the 1920's, theories which unify gravity with the other fundamental forces have called for more than the four observed dimensions of space-time. According to such a theory, the vacuum consists of flat four-dimensional space-time described by the Minkowski metric M ^4 and a "compactified" space B. The dimensions of B are small, and the space can only be observed at distance scales smaller than the present experimental limit. These theories have had serious difficulties. The equations of gravity severely restrict the possible choices for the space B. The allowed spaces are complicated and difficult to study. The vacuum is furthermore unstable in the sense that a small perturbation causes the compactified dimensions to expand indefinitely. There is an addition a semi-classical argument which implies that the compactified vacuum be annihilated by virtual black holes. It follows that a universe with compactified extra dimensions could not have survived to the present. These results were derived by applying the equations of general relativity to spaces of more than four dimensions. The form of these equations was assumed to be unchanged by an increase in the number of dimensions. Recently, it has been proposed that gravity in more than four dimensions may involve terms of higher order in the curvature as well as the linear terms present in ordinary general relativity. I illustrate the effect of such terms by considering the example B = S^6 where S ^6 is the six-dimensional sphere. Only when the extra terms are included is this choice of the compactified space allowed. I explore the effect of a small perturbation on such a vacuum. The ten-dimensional spherically symmetric potential is examined, and I determine conditions under which the formation of virtual black holes is forbidden. The example M^4 times S^6 is still plagued by the semi -classical instability, but this result does not hold in general. The requirement that virtual black holes be forbidden provides a test for any theory which predicts a compactified vacuum.

  2. High throughput vacuum chemical epitaxy

    NASA Astrophysics Data System (ADS)

    Fraas, L. M.; Malocsay, E.; Sundaram, V.; Baird, R. W.; Mao, B. Y.; Lee, G. Y.

    1990-10-01

    We have developed a vacuum chemical epitaxy (VCE) reactor which avoids the use of arsine and allows multiple wafers to be coated at one time. Our vacuum chemical epitaxy reactor closely resembles a molecular beam epitaxy system in that wafers are loaded into a stainless steel vacuum chamber through a load chamber. Also as in MBE, arsenic vapors are supplied as reactant by heating solid arsenic sources thereby avoiding the use of arsine. However, in our VCE reactor, a large number of wafers are coated at one time in a vacuum system by the substitution of Group III alkyl sources for the elemental metal sources traditionally used in MBE. Higher wafer throughput results because in VCE, the metal-alkyl sources for Ga, Al, and dopants can be mixed at room temperature and distributed uniformly though a large area injector to multiple substrates as a homogeneous array of mixed element molecular beams. The VCE reactor that we have built and that we shall describe here uniformly deposits films on 7 inch diameter substrate platters. Each platter contains seven two inch or three 3 inch diameter wafers. The load chamber contains up to nine platters. The vacuum chamber is equipped with two VCE growth zones and two arsenic ovens, one per growth zone. Finally, each oven has a 1 kg arsenic capacity. As of this writing, mirror smooth GaAs films have been grown at up to 4 μm/h growth rate on multiple wafers with good thickness uniformity. The background doping is p-type with a typical hole concentration and mobility of 1 × 10 16/cm 3 and 350 cm 2/V·s. This background doping level is low enough for the fabrication of MESFETs, solar cells, and photocathodes as well as other types of devices. We have fabricated MESFET devices using VCE-grown epi wafers with peak extrinsic transconductance as high as 210 mS/mm for a threshold voltage of - 3 V and a 0.6 μm gate length. We have also recently grown AlGaAs epi layers with up to 80% aluminum using TEAl as the aluminum alkyl source. The AlGaAs layer thickness and aluminum content uniformity appear excellent.

  3. High repetition rate Bose-Einstein condensate production in a compact, transportable vacuum system

    NASA Astrophysics Data System (ADS)

    Squires, Matthew B.

    2008-10-01

    This thesis reports on the design and implementation of a compact (5 x 10 x 30 cm) two chamber system for rapidly producing 87Rb Bose-Einstein condensates (BEC) on an atom chip with the future goal of a transportable BEC based sensor. We present the first use of anodic bonding to fabricate multi-chamber vacuum systems suitable for BEC production. Anodic bonding is a method for joining silicon and Pyrex and is superior to epoxy based construction because anodically bonded vacuum systems can be baked at temperatures > 300C. The improved vacuum quality is a key aspect of reproducibly building compact BEC quality vacuum systems. In the two chamber vacuum system the first chamber operates a 2D+ magneto-optical trap (MOT) at a Rb pressure of 10-7 torr and produces a flux of cold atoms that loads a 3D MOT in the second, low pressure (< 10 -9 torr) chamber. When loaded to saturation the 3D MOT contains 500 x 106 87Rb atoms. The laser cooled atoms are magnetically transferred to an atom chip where the atoms are cooled to degeneracy by forced RF evaporation in a tight magnetic trap (1.8x3.0x0.6 kHz). The system performance is demonstrated by three modes: the rapid production of sequential BECs of 1 x 105 atoms with a period of < 3.8 s, the number optimized production of a BEC of 4 x 105 atoms in < 10 s, and the speed optimized production of a BEC of 5 x 104 atoms in 2.65 s. Initial experiments demonstrating key elements of rotation sensor are also presented. Specifically splitting atoms on a chip in a compact vacuum system and guiding atoms around a curve. Also presented in this thesis is a rubidium dispenser based on a gold/rubidium alloy that has potential as a clean source of rubidium in cold atom experiments.

  4. Junk-Bond Colleges.

    ERIC Educational Resources Information Center

    Van Der Werf, Martin

    2003-01-01

    Describes how a long-predicted decline in the fortunes of small private colleges is beginning to show up in the bond market, as the number of colleges now rated in the junk category has nearly doubled. (EV)

  5. Bonding aerogels with polyurethanes

    SciTech Connect

    Matthews, F.M.; Hoffman, D.M.

    1989-11-01

    Aerogels, porous silica glasses with ultra-fine cell size (30nm), are made by a solution gelation (sol-gel) process. The resulting gel is critical point dried to densities from 0.15--0.60 g/cc. This material is machinable, homogeneous, transparent, coatable and bondable. To bond aerogel an adhesive should have long cure time, no attack on the aerogel structure, and high strength. Several epoxies and urethanes were examined to determine if they satisfied these conditions. Bond strengths above 13 psi were found with double bubble and DP-110 epoxies and XI-208/ODA-1000 and Castall U-2630 urethanes. Hardman Kalex Tough Stuff'' A-85 hardness urethane gave 18 psi bond strength. Hardman A-85, Tuff-Stuff'' was selected for further evaluation because it produced bond strengths comparable to the adherend cohesive strength. 5 refs., 2 figs.

  6. Vacuum Technology and Standardization-An Update

    NASA Astrophysics Data System (ADS)

    Akram, H. M.; Rashid, H.

    2011-06-01

    Vacuum technology has been vital for the progress in almost every field of modern industrial & scientific research and technological developments. Research in this field is therefore important for the rapid progress in other sophisticated technologies. The modern society require precise know-how of vacuum metrology for its complex and sophisticated manufacturing processes and research activities. Accuracy in vacuum measurements is therefore an essential need for every application. The required accuracy is achieved with the help of well-calibrated vacuum gauges and this is possible only, if there exist proper vacuum standards of required range and accuracy. In this paper, a brief review of recently developed different vacuum standards, namely Standard Mercury Manometer, Standard Volume Expansion System and Standard Orifice Flow System will be presented, employed for the calibration of low, medium and high vacuum gauges respectively. Our recently developed standards are simple in design, least in vibration & degassing rate with desired accuracy, ease of operation and cost effective.

  7. Rotary bayonets for cryogenic and vacuum service

    SciTech Connect

    Rucinski, R.A.; Dixon, K.D.; Krasa, R.; Krempetz, K.J.; Mulholland, G.T.; Trotter, G.R.; Urbin, J.B.

    1993-07-01

    Rotary bayonets were designed, tested, and installed for liquid nitrogen, liquid argon, and vacuum service. This paper will present the design, testing, and service record for two sizes of vacuum jacketed cryogenic rotary bayonets and two sizes of vacuum service rotary bayonets. Materials used in construction provide electrical isolation across the bayonet joint. The joint permits 360 degrees of rotation between the male and female pipe sections while maintaining integrity of service. Assemblies using three such joints were built to allow end connection points to be translated through at least 1 meter of horizontal travel while kept in service. Vacuum jacketed sizes built in-house at Fermi National Accelerator Laboratory are 1-1/2 in. inner pipe size, 3 in. vacuum jacket, and 4 in. inner pipe size, 6 in. vacuum jacket The single wall vacuum service bayonets are in 4 in. and 6 in. pipe sizes. The bayonets have successfully been in active service for over one year.

  8. A vacuum disengager for tritium removal from HYLIFE-II Reactor Flibe

    SciTech Connect

    Dolan, T.J.; Longhurst, G.R. ); Garcia-Otero, E. . Dept. of Nuclear Engineering)

    1992-01-01

    We have designed a vacuum disengager system to remove tritium from the Flibe (Li{sub 2}BeF{sub 4}) molten salt coolant of the HYLIFE-II fusion reactor. There is a two-stage vacuum disengager in each of three intermediate heat exchanger (IHX) loops. Each stage consists of a vacuum chamber 4 m in diameter and 7 m tall. As 0.2 mm diameter molten salt droplets fall vertically downward into the vacuum, most of the tritium diffuses out of the droplets and is pumped away. A fraction {Phi} {approximately}10{sup {minus}5} of the 8.6 MCi/day tritium source (from breeding in the Flibe and from unburned fuel) remains in the Flibe as it leaves the vacuum disengagers, and about 21% of that permeates into the intermediate coolant loop, so about 20 Ci/day leak into the steam system. With Flibe primary coolant and a vacuum disengager, it appears that an intermediate coolant loop is not needed to prevent tritium from leaking into the steam system. An experiment is needed to demonstrate Flibe vacuum disengager operation.

  9. A vacuum disengager for tritium removal from HYLIFE-II Reactor Flibe

    SciTech Connect

    Dolan, T.J.; Longhurst, G.R.; Garcia-Otero, E.

    1992-09-01

    We have designed a vacuum disengager system to remove tritium from the Flibe (Li{sub 2}BeF{sub 4}) molten salt coolant of the HYLIFE-II fusion reactor. There is a two-stage vacuum disengager in each of three intermediate heat exchanger (IHX) loops. Each stage consists of a vacuum chamber 4 m in diameter and 7 m tall. As 0.2 mm diameter molten salt droplets fall vertically downward into the vacuum, most of the tritium diffuses out of the droplets and is pumped away. A fraction {Phi} {approximately}10{sup {minus}5} of the 8.6 MCi/day tritium source (from breeding in the Flibe and from unburned fuel) remains in the Flibe as it leaves the vacuum disengagers, and about 21% of that permeates into the intermediate coolant loop, so about 20 Ci/day leak into the steam system. With Flibe primary coolant and a vacuum disengager, it appears that an intermediate coolant loop is not needed to prevent tritium from leaking into the steam system. An experiment is needed to demonstrate Flibe vacuum disengager operation.

  10. The development of a portable ultrahigh vacuum chamber via silicon block.

    PubMed

    Chuang, Ho-Chiao; Huang, Chia-Shiuan

    2014-05-01

    This paper describes a nonmetallic, light weight portable chamber for ultra-high vacuum (UHV) applications. The chamber consists of a processed silicon block anodically bonding five polished Pyrex glass windows and a Pyrex glass adapter, without using any screws, bolts or vacuum adhesives. The design features provide an alternative chamber for UHV applications which require nonmetallic components. We have cyclically baked the chamber up to 180 °C for 160 h and have achieved an ultimate pressure of 1.4 × 10(-9) Torr (limited by our pumping station), with no leak detected. Both Pyrex glass windows and Pyrex glass adapter have been used successfully. PMID:24880353

  11. Tracer gas diffusion sampling test plan

    SciTech Connect

    Rohay, V.J.

    1993-10-01

    Efforts are under way to employ active and passive vapor extraction to remove carbon tetrachloride from the soil in the 200 West Area an the Hanford Site as part of the 200 West Area Carbon Tetrachloride Expedited Response Action. In the active approach, a vacuum is applied to a well, which causes soil gas surrounding the well to be drawn up to the surface. The contaminated air is cleaned by passage through a granular activated carbon bed. There are questions concerning the radius of influence associated with application of the vacuum system and related uncertainties about the soil-gas diffusion rates with and without the vacuum system present. To address these questions, a series of tracer gas diffusion sampling tests is proposed in which an inert, nontoxic tracer gas, sulfur hexafluoride (SF{sub 6}), will be injected into a well, and the rates of SF{sub 6} diffusion through the surrounding soil horizon will be measured by sampling in nearby wells. Tracer gas tests will be conducted at sites very near the active vacuum extraction system and also at sites beyond the radius of influence of the active vacuum system. In the passive vapor extraction approach, barometric pressure fluctuations cause soil gas to be drawn to the surface through the well. At the passive sites, the effects of barometric ``pumping`` due to changes in atmospheric pressure will be investigated. Application of tracer gas testing to both the active and passive vapor extraction methods is described in the wellfield enhancement work plan (Rohay and Cameron 1993).

  12. Vacuum ultra-violet damage and damage mitigation for plasma processing of highly porous organosilicate glass dielectrics

    NASA Astrophysics Data System (ADS)

    de Marneffe, J.-F.; Zhang, L.; Heyne, M.; Lukaszewicz, M.; Porter, S. B.; Vajda, F.; Rutigliani, V.; el Otell, Z.; Krishtab, M.; Goodyear, A.; Cooke, M.; Verdonck, P.; Baklanov, M. R.

    2015-10-01

    Porous organosilicate glass thin films, with k-value 2.0, were exposed to 147 nm vacuum ultra-violet (VUV) photons emitted in a Xenon capacitive coupled plasma discharge. Strong methyl bond depletion was observed, concomitant with a significant increase of the bulk dielectric constant. This indicates that, besides reactive radical diffusion, photons emitted during plasma processing do impede dielectric properties and therefore need to be tackled appropriately during patterning and integration. The detrimental effect of VUV irradiation can be partly suppressed by stuffing the low-k porous matrix with proper sacrificial polymers showing high VUV absorption together with good thermal and VUV stability. In addition, the choice of an appropriate hard-mask, showing high VUV absorption, can minimize VUV damage. Particular processing conditions allow to minimize the fluence of photons to the substrate and lead to negligible VUV damage. For patterned structures, in order to reduce VUV damage in the bulk and on feature sidewalls, the combination of both pore stuffing/material densification and absorbing hard-mask is recommended, and/or the use of low VUV-emitting plasma discharge.

  13. Purfication kinetics of beryllium during vacuum induction melting

    NASA Technical Reports Server (NTRS)

    Mukherjee, J. L.; Gupta, K. P.; Li, C. H.

    1972-01-01

    The kinetics of evaporation in binary alloys were quantitatively treated. The formalism so developed works well for several systems studied. The kinetics of purification of beryllium was studied through evaporation data actually acquired during vacuum induction melting. Normal evaporation equations are shown to be generally valid and useful for understanding the kinetics of beryllium purification. The normal evaporation analysis has been extended to cover cases of limited liquid diffusion. It was shown that under steady-state evaporation, the solute concentration near the surface may be up to six orders of magnitude different from the bulk concentration. Corrections for limited liquid diffusion are definitely needed for the highly evaporative solute elements, such as Zn, Mg, and Na, for which the computed evaporation times are improved by five orders of magnitude. The commonly observed logarithmic relation between evaporation time and final concentration further supports the validity of the normal evaporation equations.

  14. Free radicals created by plasmas cause autohesive bonding in polymers

    SciTech Connect

    Awaja, Firas; McKenzie, David R.; Zhang Shengnan; James, Natalie

    2011-05-23

    We find that plasma immersion ion implantation of polymer surfaces enhances their autohesive bond strength when pressed together by more than a factor of five. Both polymerising (CH{sub 4}/O{sub 2}) and nonpolymerising (Ar) plasmas are effective. There is currently no satisfactory theory for predicting this remarkable phenomenon. We propose that free radicals created by the plasma treatment process diffuse to the interface and cause covalent bonds to form. This theory predicts the dependence of bond strength on plasma bias voltage, treatment time, and autohesive process conditions.

  15. Enhanced diffusion of phosphorus at grain boundaries

    NASA Technical Reports Server (NTRS)

    Cheng, L. J.; Shyu, C. M.; Stika, K. M.; Daud, T.; Crotty, G. T.

    1982-01-01

    Enhanced diffusion of phosphorus at grain boundaries in cast polycrystalline photovoltaic materials (Wacker, HEM, and Semix) was studied. It was found that the enhancements for the three materials were the same, indicating that the properties of boundaries are similar, even though they were grown by different techniques. In addition, it was observed that grain boundaries capable of enhancing the diffusion always have strong recombination activities. Both phenomena could be related to dangling bonds existing at the boundaries. The present study gives the first evidence that incoherent second order twins of 111/115-plane type are diffusion-active.

  16. New Phases of Hydrogen-Bonded Systems at Extreme Conditions

    SciTech Connect

    Manaa, M R; Goldman, N; Fried, L E

    2006-10-23

    We study the behavior of hydrogen-bonded systems under high-pressure and temperature. First principle calculations of formic acid under isotropic pressure up to 70 GPa reveal the existence of a polymerization phase at around 20 GPa, in support of recent IR, Raman, and XRD experiments. In this phase, covalent bonding develops between molecules of the same chain through symmetrization of hydrogen bonds. We also performed molecular dynamics simulations of water at pressures up to 115 GPa and 2000 K. Along this isotherm, we are able to define three different phases. We observe a molecular fluid phase with superionic diffusion of the hydrogens for pressure 34 GPa to 58 GPa. We report a transformation to a phase dominated by transient networks of symmetric O-H hydrogen bonds at 95-115 GPa. As in formic acid, the network can be attributed to the symmetrization of the hydrogen bond, similar to the ice VII to ice X transition.

  17. Ceramic-to-metal bonding for pressure transducers

    NASA Technical Reports Server (NTRS)

    Mackenzie, J. D.

    1984-01-01

    A solid-state diffusion technique involving the placement of a gold foil between INCONEL X-750 and a machinable glass-ceramic "MACOR" was shown to be successful in bonding these two materials. This technique was selected after an exhaustive literature search on ceramic-metal bonding methods. Small expansion mismatch between the Inconel and the MACOR resulted in fracture of the MACOR when the bonded body was subjected to tensile stress of 535 psi. The bonded parts were submitted to a cyclic loading test in an air atmosphere at 1 Hz from 0 to 60 KPa. Failure was observed after 700,000 cycles at 650 C. Ceramic-Inconel bonding was not achieved with this method for boron nitride and silica glass.

  18. Vacuum Variable Medium Temperature Blackbody

    NASA Astrophysics Data System (ADS)

    Morozova, S. P.; Parfentiev, N. A.; Lisiansky, B. E.; Melenevsky, U. A.; Gutschwager, B.; Monte, C.; Hollandt, J.

    2010-09-01

    This article describes the vacuum variable medium-temperature blackbody (VMTBB) constructed to serve as a highly stable reference source with an aperture diameter of 20 mm in the temperature range from 150 °C to 430 °C under medium-vacuum conditions (10-3 Pa) and in a reduced background environment (liquid-nitrogen-cooled shroud). The VMTBB was realized for the calibration facility at the PTB in the field of reduced background radiation thermometry under vacuum. This facility is intended for performing radiometric and radiation thermometric measurements under vacuum conditions in the temperature range from -173 °C to 430 °C and spectral emissivity measurements in the temperature range from 0 °C to 600 °C without atmospheric interferences. It is difficult to realize a precision blackbody with high emissivity for temperatures above 400 °C. Cavities of such blackbodies are normally made of copper and coated by a paint with high emissivity. But any paint put on copper does not survive several cycles of heating to temperatures up to 450 °C. As a result of investigations at PTB, a special procedure of coating the surface of the cavity by paint with high emissivity has been developed. The cavity surface is coated by chemical nickel plating before covering it by a paint with high emissivity. The general concept and the design of the VMTBB are given. For realization of good temperature uniformity along the complete radiating cavity, a three module design is used consisting of a heat exchanger and two stages of temperature control of the cavity, based on two precision PID controllers. The temperature of the cavity is determined by 15 precision Pt resistance thermometers. Six of them are used for the VMTBB cavity and heat exchanger temperature control, and the others are used for the cavity temperature measurement and correction. A description of the temperature control and measurement system of the VMTBB is presented. Optical ray tracing with a Monte Carlo method (STEEP 3) indicated that the effective emissivity of this blackbody cavity is not worse than 0.9994. Tests of the VMTBB were carried out at the PTB facility, and the radiation of the VMTBB was measured in comparison to the vacuum variable low-temperature blackbody (VLTBB) in the temperature range from 150 °C to 170 °C with the vacuum infrared standard radiation thermometer (VIRST). The temperature uniformity of the blackbody from the bottom to the front of the cavity is better than ±100 mK in the whole temperature range. The stability of the temperature of the blackbody is within 50 mK in the whole temperature range.

  19. Solid state bonding of beryllium-copper for an ITER first wall application

    SciTech Connect

    Odegard, B.C. Jr.; Cadden, C.H.

    1998-02-01

    Several different joint assemblies were evaluated in support of a manufacturing technology for diffusion bonding a beryllium armor tile to a copper alloy heat sink for fusion reactor applications. Because beryllium reacts with all but a few elements to form intermetallic compounds, this study considered several different surface treatments as a means of both inhibiting these reactions and promoting a good diffusion bond between the two substrates. A diffusion bonded assemblies used aluminum or an aluminum-beryllium composite (AlBeMet-150) as the interfacial material in contact with beryllium. In most cases, explosive bonding was utilized as a technique for joining the copper alloy heat sink to an aluminum or AlBeMet-150 substrate, which was subsequently diffusion bonded to an aluminum coated beryllium tile. In this approach, a 250 {micro}m thick titanium foil was used as a diffusion barrier between the copper and aluminum to prevent the formation of Cu-Al intermetallic phases. In all cases, a hot isostatic pressing (HIP) furnace was used in conjunction with canned assemblies in order to minimize oxidation and apply sufficient pressure on the assembly for excellent metal-to-metal contact and subsequent bonding. Several different processing schedules were evaluated during the course of this study; bonded assemblies were produced that failed outside the bond area indicating a 100% joint efficiency.

  20. 27 CFR 24.147 - Operations bond or unit bond.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2010-04-01 2010-04-01 false Operations bond or unit bond. 24.147 Section 24.147 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU, DEPARTMENT OF THE TREASURY LIQUORS WINE Establishment and Operations Bonds and Consents of Surety § 24.147 Operations bond or unit...

  1. 30 CFR 281.33 - Bonds and bonding requirements.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 2 2011-07-01 2011-07-01 false Bonds and bonding requirements. 281.33 Section 281.33 Mineral Resources BUREAU OF OCEAN ENERGY MANAGEMENT, REGULATION, AND ENFORCEMENT, DEPARTMENT OF... SHELF Financial Considerations § 281.33 Bonds and bonding requirements. (a) When the leasing...

  2. 30 CFR 281.33 - Bonds and bonding requirements.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 2 2010-07-01 2010-07-01 false Bonds and bonding requirements. 281.33 Section 281.33 Mineral Resources MINERALS MANAGEMENT SERVICE, DEPARTMENT OF THE INTERIOR OFFSHORE LEASING OF... Bonds and bonding requirements. (a) When the leasing notice specifies that payment of a portion of...

  3. Wet/Dry Vacuum Cleaner

    NASA Technical Reports Server (NTRS)

    Reimers, Harold; Andampour, Jay; Kunitser, Craig; Thomas, Ike

    1995-01-01

    Vacuum cleaner collects and retains dust, wet debris, and liquids. Designed for housekeeping on Space Station Freedom, it functions equally well in normal Earth Gravity or in microgravity. Generates acoustic noise at comfortably low levels and includes circuitry that reduces electromagnetic interference to other electronic equipment. Draws materials into bag made of hydrophobic sheet with layers of hydrophilic super-absorbing pads at downstream end material. Hydrophilic material can gel many times its own weight of liquid. Blower also provides secondary airflow to cool its electronic components.

  4. Cold cathode vacuum discharge tube

    DOEpatents

    Boettcher, G.E.

    1998-04-14

    A cold cathode vacuum discharge tube, and method for making same, with an interior surface of the trigger probe coated with carbon deposited by chemical vapor deposition (CVD) or diamond-like carbon (DLC) deposition are disclosed. Preferably a solid graphite insert is employed in the probe-cathode structure in place of an aluminum bushing employed in the prior art. The CVD or DLC probe face is laser scribed to allow resistance trimming to match available trigger voltage signals and to reduce electrical aging. 14 figs.

  5. Cold cathode vacuum discharge tube

    DOEpatents

    Boettcher, G.E.

    1998-03-10

    A cold cathode vacuum discharge tube, and method for making same, are disclosed with an interior surface of the trigger probe coated with carbon deposited by carbon vapor deposition (CVD) or diamond-like carbon (DLC) deposition. Preferably a solid graphite insert is employed in the probe-cathode structure in place of an aluminum bushing employed in the prior art. The CVD or DLC probe face is laser scribed to allow resistance trimming to match available trigger voltage signals and to reduce electrical aging. 15 figs.

  6. Ultra high vacuum seal arrangement

    DOEpatents

    Flaherty, Robert

    1981-01-01

    Arrangement for demountably sealing two concentric metallic tubes in an ultra high vacuum system which facilitates remote actuation. A tubular seal includes integral spaced lips which circumferentially engage the metallic tubes. The lips plastically deform the metallic tubes by mechanical forces resulting from a martensite to austenite transformation of the tubular seal upon application of a predetermined temperature. The sealing force is released upon application of another temperature which causes a transformation from the stronger austenite to the weaker martensite. Use of a dual acting sealing ring and driving ring circumferentially contacting the sealing ring is particularly applicable to sealing larger diameter concentric metallic members.

  7. Case study: Vacuuming for VOCs

    SciTech Connect

    Das, A.; Mazowiecki, C.R.

    1996-06-01

    The soil-vapor extraction system, which draws VOC-laden vapors from the subsurface, has become a popular remediation tool. The soil-vapor extraction (SVE) system, also know as {open_quotes}venting,{close_quotes} has proven to be a popular and cost-effective choice to remediate sites contaminated with volatile organic compounds (VOCs) in the vadose zone. The SVE system includes airflow in the subsurface by applying a vacuum through extraction wells. The system is described in this article, with a report on performance monitoring included.

  8. Laser-triggered vacuum switch

    DOEpatents

    Brannon, P.J.; Cowgill, D.F.

    1990-12-18

    A laser-triggered vacuum switch has a material such as a alkali metal halide on the cathode electrode for thermally activated field emission of electrons and ions upon interaction with a laser beam, the material being in contact with the cathode with a surface facing the discharge gap. The material is preferably a mixture of KCl and Ti powders. The laser may either shine directly on the material, preferably through a hole in the anode, or be directed to the material over a fiber optic cable. 10 figs.

  9. Laser-triggered vacuum switch

    DOEpatents

    Brannon, Paul J.; Cowgill, Donald F.

    1990-01-01

    A laser-triggered vacuum switch has a material such as a alkali metal halide on the cathode electrode for thermally activated field emission of electrons and ions upon interaction with a laser beam, the material being in contact with the cathode with a surface facing the discharge gap. The material is preferably a mixture of KCl and Ti powders. The laser may either shine directly on the material, preferably through a hole in the anode, or be directed to the material over a fiber optic cable.

  10. Extraordinary vacuum black string solutions

    SciTech Connect

    Kim, Hyeong-Chan; Lee, Jungjai

    2008-01-15

    In addition to the boosted static solution there are two other classes of stationary stringlike solutions of the vacuum Einstein equation in (4+1) dimensions. Each class is characterized by three parameters of mass, tension, and momentum flow along the fifth coordinate. We analyze the metric properties of one of the two classes, which was previously assumed to be naked singular, and show that the solution spectrum contains black string and wormhole in addition to the known naked singularity as the momentum flow to mass ratio increases. Interestingly, there does not exist new zero momentum solution in these cases.

  11. Force Driving Cu Diffusion into Interlayer Dielectrics

    NASA Astrophysics Data System (ADS)

    Fukuda, Takuya; Nishino, Hirotaka; Matsuura, Azuma; Matsunaga, Hironori

    2002-05-01

    The force driving Cu diffusion into insulators was investigated using a conventional Plasma enhanced chemical vapor deposition (CVD) film formed by Tetraethoxysilane (P-TEOS) and degassed P-TEOS films. The samples of degassed P-TEOS films with Cu electrodes kept in vacuum and N2 ambient show lower leakage currents than a sample kept in air and that of conventional P-TEOS. An interaction between O2 molecules included in films and atomic Cu was examined and it was found that an interaction between magnetic moments of atomic Cu and O2 molecules included in conventional P-TEOS film causes diffusion of Cu into the film.

  12. Developing a laser shockwave model for characterizing diffusion bonded interfaces

    SciTech Connect

    Lacy, Jeffrey M. Smith, James A. Rabin, Barry H.

    2015-03-31

    The US National Nuclear Security Agency has a Global Threat Reduction Initiative (GTRI) with the goal of reducing the worldwide use of high-enriched uranium (HEU). A salient component of that initiative is the conversion of research reactors from HEU to low enriched uranium (LEU) fuels. An innovative fuel is being developed to replace HEU in high-power research reactors. The new LEU fuel is a monolithic fuel made from a U-Mo alloy foil encapsulated in Al-6061 cladding. In order to support the fuel qualification process, the Laser Shockwave Technique (LST) is being developed to characterize the clad-clad and fuel-clad interface strengths in fresh and irradiated fuel plates. LST is a non-contact method that uses lasers for the generation and detection of large amplitude acoustic waves to characterize interfaces in nuclear fuel plates. However, because the deposition of laser energy into the containment layer on a specimen's surface is intractably complex, the shock wave energy is inferred from the surface velocity measured on the backside of the fuel plate and the depth of the impression left on the surface by the high pressure plasma pulse created by the shock laser. To help quantify the stresses generated at the interfaces, a finite element method (FEM) model is being utilized. This paper will report on initial efforts to develop and validate the model by comparing numerical and experimental results for back surface velocities and front surface depressions in a single aluminum plate representative of the fuel cladding.

  13. Developing a laser shockwave model for characterizing diffusion bonded interfaces

    NASA Astrophysics Data System (ADS)

    Lacy, Jeffrey M.; Smith, James A.; Rabin, Barry H.

    2015-03-01

    The US National Nuclear Security Agency has a Global Threat Reduction Initiative (GTRI) with the goal of reducing the worldwide use of high-enriched uranium (HEU). A salient component of that initiative is the conversion of research reactors from HEU to low enriched uranium (LEU) fuels. An innovative fuel is being developed to replace HEU in high-power research reactors. The new LEU fuel is a monolithic fuel made from a U-Mo alloy foil encapsulated in Al-6061 cladding. In order to support the fuel qualification process, the Laser Shockwave Technique (LST) is being developed to characterize the clad-clad and fuel-clad interface strengths in fresh and irradiated fuel plates. LST is a non-contact method that uses lasers for the generation and detection of large amplitude acoustic waves to characterize interfaces in nuclear fuel plates. However, because the deposition of laser energy into the containment layer on a specimen's surface is intractably complex, the shock wave energy is inferred from the surface velocity measured on the backside of the fuel plate and the depth of the impression left on the surface by the high pressure plasma pulse created by the shock laser. To help quantify the stresses generated at the interfaces, a finite element method (FEM) model is being utilized. This paper will report on initial efforts to develop and validate the model by comparing numerical and experimental results for back surface velocities and front surface depressions in a single aluminum plate representative of the fuel cladding.

  14. Advances in aircraft component superplastic forming/diffusion bonding technology

    NASA Astrophysics Data System (ADS)

    Barth, C. F.

    1991-09-01

    An account is given of a specific advancement in SPF/DB technology, the 'Sutton core process' (SCP), which promises to have wide applicability in both airframe and powerplant manufacture. SCP is a four-sheet process in which two core sheets are used to form sandwich-corelike internal structures, while the two outer sheets define aerodynamically/mechanically functional contours. Attention is given to the application of SCP for fabrication of net-shape gas turbine rotating components; SCP can yield airfoil weight reductions of the order of 50-60 percent, while retaining dynamic response capabilities approaching those of solid airfoils. Cost reductions of the order of 60 percent are also anticipated.

  15. Diffusion bonded boron/aluminum spar-shell fan blade

    NASA Technical Reports Server (NTRS)

    Carlson, C. E. K.; Cutler, J. L.; Fisher, W. J.; Memmott, J. V. W.

    1980-01-01

    Design and process development tasks intended to demonstrate composite blade application in large high by-pass ratio turbofan engines are described. Studies on a 3.0 aspect radio space and shell construction fan blade indicate a potential weight savings for a first stage fan rotor of 39% when a hollow titanium spar is employed. An alternate design which featured substantial blade internal volume filled with titanium honeycomb inserts achieved a 14% potential weight savings over the B/M rotor system. This second configuration requires a smaller development effort and entails less risk to translate a design into a successful product. The feasibility of metal joining large subsonic spar and shell fan blades was demonstrated. Initial aluminum alloy screening indicates a distinct preference for AA6061 aluminum alloy for use as a joint material. The simulated airfoil pressings established the necessity of rigid air surfaces when joining materials of different compressive rigidities. The two aluminum alloy matrix choices both were successfully formed into blade shells.

  16. Metal vapor plasma behavior during vacuum arc remelting of alloy 718

    SciTech Connect

    Zanner, F.J.; Maguire, M.C.; Williamson, R.L. ); Adasczik, C.B. ); Roberts, R.R. ); Strohecker, R. )

    1992-01-01

    A production vacuum arc remelt (VAR) furnace was modified to enable direct viewing of the metal vapor arc and molten electrode tip during melting of 432 mm dia. alloy 718 electrodes into 508 mm dia. ingots. Diffuse and constricted arcing conditions were characterized using high speed cinematography, standard video format, and monochromatic imaging. Constricted arcing was observed while melting electrodes contaminated with oxide slag of the type used for refractory linings in vacuum induction furnaces. Monochromatic imaging was used in visualize the ion distribution in the arc plasma; these images clearly showed whether the arc operated in a diffuse or constricted model. Diffuse arc melting conditions were very similar to those previously reported in the literature for smaller laboratory sized melts.

  17. Metal vapor plasma behavior during vacuum arc remelting of alloy 718

    SciTech Connect

    Zanner, F.J.; Maguire, M.C.; Williamson, R.L.; Adasczik, C.B.; Roberts, R.R.; Strohecker, R.

    1992-05-01

    A production vacuum arc remelt (VAR) furnace was modified to enable direct viewing of the metal vapor arc and molten electrode tip during melting of 432 mm dia. alloy 718 electrodes into 508 mm dia. ingots. Diffuse and constricted arcing conditions were characterized using high speed cinematography, standard video format, and monochromatic imaging. Constricted arcing was observed while melting electrodes contaminated with oxide slag of the type used for refractory linings in vacuum induction furnaces. Monochromatic imaging was used in visualize the ion distribution in the arc plasma; these images clearly showed whether the arc operated in a diffuse or constricted model. Diffuse arc melting conditions were very similar to those previously reported in the literature for smaller laboratory sized melts.

  18. Solvent dynamical effects on bond-breaking electron transfer reactions

    NASA Astrophysics Data System (ADS)

    Zhu, Jianjun; Spirina, O. B.; Cukier, R. I.

    1994-06-01

    The effects of solvent and intramolecular dynamics on the rates of bond-breaking electron transfer (BBET) reactions is investigated. In the model we adopt, suggested by Saveant [J. Am. Chem. Soc. 109, 6788 (1987)], electron transfer and bond breaking are considered to occur as a concerted process. Thermal equilibrium rate constants kie [i=1(2) denoting the forward (reverse) reaction] are derived and exhibit a characteristic Marcus form, with the reorganization energy equal to the sum of contributions from the solvent, intramolecular vibrational and bond-breaking coordinates. The effect of dynamics on the BBET rate constants is studied by using diffusion-reaction equations. We assume that the intramolecular vibrational coordinate is in equilibrium and the solvent and the bond-breaking coordinates can be out of equilibrium. The survival probabilities are derived analytically with the use of a decoupling approximation. The single exponential decay of the survival probabilities leads to nonthermal-equilibrium rate constants ki that interpolate between the thermal equilibrium kie and diffusion controlled kid rate constants (where motion along the nonequilibrium coordinates control the rate) according to k-1i=k-1ie+k-1id. The diffusion controlled rate constants kid depend on the relaxation times along both the bond-breaking and solvent coordinates. For large activation energies, the fast relaxation will dominate the rate, while for small activation energies, the slow relaxation time will dominate the rate. We also discuss the case of the dynamics along the bond-breaking coordinate being characterized by an energy diffusion process. The rate constant is evaluated for high activation barrier reactions and still has the form given above, with a suitably redefined relaxation time for energy diffusion.

  19. Steel bonded dense silicon nitride compositions and method for their fabrication

    DOEpatents

    Landingham, R.L.; Shell, T.E.

    1985-05-20

    A two-stage bonding technique for bonding high density silicon nitride and other ceramic materials to stainless steel and other hard metals, and multilayered ceramic-metal composites prepared by the technique are disclosed. The technique involves initially slurry coating a surface of the ceramic material at about 1500/sup 0/C in a vacuum with a refractory material and the stainless steel is then pressure bonded to the metallic coated surface by brazing it with nickel-copper-silver or nickel-copper-manganese alloys at a temperature in the range of about 850/sup 0/ to 950/sup 0/C in a vacuum. The two-stage bonding technique minimizes the temperature-expansion mismatch between the dissimilar materials.

  20. Steel bonded dense silicon nitride compositions and method for their fabrication

    DOEpatents

    Landingham, Richard L.; Shell, Thomas E.

    1987-01-01

    A two-stage bonding technique for bonding high density silicon nitride and other ceramic materials to stainless steel and other hard metals, and multilayered ceramic-metal composites prepared by the technique are disclosed. The technique involves initially slurry coating a surface of the ceramic material at about 1500.degree. C. in a vacuum with a refractory material and the stainless steel is then pressure bonded to the metallic coated surface by brazing it with nickel-copper-silver or nickel-copper-manganese alloys at a temperature in the range of about 850.degree. to 950.degree. C. in a vacuum. The two-stage bonding technique minimizes the temperature-expansion mismatch between the dissimilar materials.