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Sample records for 112-kilowatt automotive gas-turbine

  1. Cold-air performance of free power turbine designed for 112-kilowatt automotive gas-turbine engine 3: Effect of stator vane end clearances on performance

    NASA Technical Reports Server (NTRS)

    Kofskey, M. G.; Mclallin, K. L.

    1978-01-01

    An experimental investigation of a free power turbine designed for a 112-kW, automotive, gas turbine engine was made to determine the penalty in performance due to the stator vane end clearances. Tests were made over a range of mean section stator vane angles from 26 deg to 50 deg (as measured from the plane of rotation) with the vane end clearances filled. These results were compared with test results of the same turbine with vane end clearances open. At design equivalent values of rotative speed and pressure ratio and at a vane angle of 35 deg, the mass flow with the vane and clearances filled was about 8 percent lower than mass flow with vane end clearances open. The decrease in mass flow was mitigated by increasing the vane angle. With the vane end clearances filled, there was about a 66 percent reduction in mass flow when the vane angle was decreased from 40 deg to 26 deg. For the same decrease in vane angle the stator throat area decreased by about 50 percent. This result indicates that the rotor losses were increasing with decreasing vane angle.

  2. Cold-air performance of free-power turbine designed for 112-kilowatt automotive gas-turbine engine. 1: Design Stator-vane-chord setting angle of 35 deg

    NASA Technical Reports Server (NTRS)

    Kofskey, M. G.; Nusbaum, W. J.

    1978-01-01

    A cold air experimental investigation of a free power turbine designed for a 112-kW automotive gas-turbine was made over a range of speeds from 0 to 130 percent of design equivalent speeds and over a range of pressure ratio from 1.11 to 2.45. Results are presented in terms of equivalent power, torque, mass flow, and efficiency for the design power point setting of the variable stator.

  3. Cold-air performance of free power turbine designed for 112-kilowatt automotive gas-turbine engine. 2: Effects of variable stator-vane-chord setting angle on turbine performance

    NASA Technical Reports Server (NTRS)

    Mclallin, K. L.; Kofskey, M. G.

    1979-01-01

    The cold-air performance of an axial-flow power turbine with a variable stator designed for a 112-kW automotive gas-turbine engine was determined at speeds from 30 to 110 percent of design and at pressure ratios from 1.11 to 2.67. Performance is presented in terms of equivalent mass flow, torque, power, and efficiency for stator-vane-chord setting angles of 26 degs, 30 degs, 35 degs (design), 40 degs, 45 degs, and 50 degs. Turbine braking performance at a nominal stator setting angle of 107 degs is also presented. Turbine efficiency increased with increasing stator setting angle. A 10-point efficiency increase was obtained by opening the stator from the design setting angle of 35 degs to a setting angle of 45 degs.

  4. Automotive gas turbine fuel control

    NASA Technical Reports Server (NTRS)

    Gold, H. (Inventor)

    1978-01-01

    A fuel control system is reported for automotive-type gas turbines and particulary advanced gas turbines utilizing variable geometry components to improve mileage and reduce pollution emission. The fuel control system compensates for fuel density variations, inlet temperature variations, turbine vane actuation, acceleration, and turbine braking. These parameters are utilized to control various orifices, spool valves and pistons.

  5. The AGT 101 advanced automotive gas turbine

    NASA Technical Reports Server (NTRS)

    Rackley, R. A.; Kidwell, J. R.

    1982-01-01

    A development program is described whose goal is the accumulation of the technology base needed by the U.S. automotive industry for the production of automotive gas turbine powertrains. Such gas turbine designs must exhibit reduced fuel consumption, a multi-fuel capability, and low exhaust emissions. The AGT101 powertrain described is a 74.6 kW, regenerated single-shaft gas turbine, operating at a maximum inlet temperature of 1644 K and coupled to a split differential gearbox and automatic overdrive transmission. The engine's single stage centrifugal compressor and single stage radial inflow turbine are mounted on a common shaft, and will operate at a maximum rotor speed of 100,000 rpm. All high temperature components, including the turbine rotor, are ceramic.

  6. AGT-102 automotive gas turbine

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Development of a gas turbine powertrain with a 30% fuel economy improvement over a comparable S1 reciprocating engine, operation within 0.41 HC, 3.4 CO, and 0.40 NOx grams per mile emissions levels, and ability to use a variety of alternate fuels is summarized. The powertrain concept consists of a single-shaft engine with a ceramic inner shell for containment of hot gasses and support of twin regenerators. It uses a fixed-geometry, lean, premixed, prevaporized combustor, and a ceramic radial turbine rotor supported by an air-lubricated journal bearing. The engine is coupled to the vehicle through a widerange continuously variable transmission, which utilizes gearing and a variable-ratio metal compression belt. A response assist flywheel is used to achieve acceptable levels of engine response. The package offers a 100 lb weight advantage in a Chrysler K Car front-wheel-drive installation. Initial layout studies, preliminary transient thermal analysis, ceramic inner housing structural analysis, and detailed performance analysis were carried out for the basic engine.

  7. An automotive transmission for automotive gas turbine power plants

    NASA Technical Reports Server (NTRS)

    Polak, J. C.

    1980-01-01

    A joint government-industry program was initiated to investigate the two-shaft gas turbine concept as an alternative to present-day automotive powerplants. Both were examined, compared and evaluated on the basis of the federal automotive driving cycle in terms of specific fuel/power/speed characteristics of the engine and the efficiency and performance of the transmission. The results showed that an optimum match of vehicle, gas turbine engine, and conventional automatic transmission is capable of a significant improvement in fuel economy. This system offers many advantages that should lead to its wide acceptance in future vehicles.

  8. Baseline automotive gas turbine engine development program

    NASA Technical Reports Server (NTRS)

    Wagner, C. E. (Editor); Pampreen, R. C. (Editor)

    1979-01-01

    Tests results on a baseline engine are presented to document the automotive gas turbine state-of-the-art at the start of the program. The performance characteristics of the engine and of a vehicle powered by this engine are defined. Component improvement concepts in the baseline engine were evaluated on engine dynamometer tests in the complete vehicle on a chassis dynamometer and on road tests. The concepts included advanced combustors, ceramic regenerators, an integrated control system, low cost turbine material, a continuously variable transmission, power-turbine-driven accessories, power augmentation, and linerless insulation in the engine housing.

  9. Combustor development for automotive gas turbines

    NASA Technical Reports Server (NTRS)

    Ross, P. T.; Williams, J. R.; Anderson, D. N.

    1982-01-01

    The development of a combustion system for the AGT 100 automotive gas turbine engine is described. A maximum turbine inlet temperature of 1288 C is reached during the regenerative cycle, and air up to 1024 C is supplied to the combustor inlet. A premix/prevaporization ceramic combustor employing variable geometry to control burning zone temperature was developed and tested. Tests on both metal and ceramic combustors showed that emissions were a function of burner inlet temperature (BIT). At 999 C BIT, NO(x) emissions were two orders of magnitude below program goals, and at the same temperature but at a different variable geometry position, the CO was 30 times below program goal. Tests to evaluate the durability of the ceramic materials showed no failures during steady-state operation; however, some cracks developed in the dome during extended transient operation.

  10. Combustor development for automotive gas turbines

    SciTech Connect

    Ross, P.T.; Anderson, D.N.; Williams, J.R.

    1983-09-01

    This paper describes the development of a combustion system for the AGT 100 automotive gas turbine engine. The AGT 100 is a 100 hp engine being developed by Detroit Diesel Allison Division of General Motors Corporation. To achieve optimum fuel economy, the AGT 100 engine operates on a regenerative cycle. A maximum turbine inlet temperature of 1288/sup 0/C (2350/sup 0/F) is reached, and air is supplied to the inlet of the combustor at temperatures as high as 1024/sup 0/C (1875/sup 0/F). To meet the low-emission and high-durability requirements at these conditions, a premix/prevaporization ceramic combustor employing variable geometry to control the temperature in the burning zone has been developed. A test section capable of handling 1024/sup 0/C (1875/sup 0/F) inlet air was designed and fabricated to evaluate this combustor. Testing of both metal (transpiration cooled) and ceramic combustors was conducted. Emissions were measured and found to be a function of burner inlet temperature. At 999/sup 0/C (1830/sup 0/F) burner inlet temperature, NO /SUB x/ emissions were two orders of magnitude below the program goals. At the same temperature but at a different variable-geometry position, the CO was 30 times below the program goal. Considerable testing was conducted to evaluate the behavior of the ceramic materials used in the combustor. No failures occurred during steady-state operation; however, some cracks developed in the dome during extended transient operation.

  11. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1982-01-01

    A gas turbine powertrain for automobiles with reduced fuel consumption and reduced environmental impact is investigated. The automotive gas turbine, when installed in an automobile (3000 pounds inertia weight), provides a CFDC fuel economy of 42.8 miles per gallon based on EPA test procedures and diesel No. 2 fuel. The AGT powered vehicle substantially gives the same overall vehicle driveability and performance as a comparable production vehicle powered by a conventional spark ignition powertrain system. The emissions are less than federal standards, and a variety of fuels can be used.

  12. An overview of aerospace gas turbine technology of relevance to the development of the automotive gas turbine engine

    NASA Technical Reports Server (NTRS)

    Evans, D. G.; Miller, T. J.

    1978-01-01

    Technology areas related to gas turbine propulsion systems with potential for application to the automotive gas turbine engine are discussed. Areas included are: system steady-state and transient performance prediction techniques, compressor and turbine design and performance prediction programs and effects of geometry, combustor technology and advanced concepts, and ceramic coatings and materials technology.

  13. Automotive Gas Turbine Power System-Performance Analysis Code

    NASA Technical Reports Server (NTRS)

    Juhasz, Albert J.

    1997-01-01

    An open cycle gas turbine numerical modelling code suitable for thermodynamic performance analysis (i.e. thermal efficiency, specific fuel consumption, cycle state points, working fluid flowrates etc.) of automotive and aircraft powerplant applications has been generated at the NASA Lewis Research Center's Power Technology Division. The use this code can be made available to automotive gas turbine preliminary design efforts, either in its present version, or, assuming that resources can be obtained to incorporate empirical models for component weight and packaging volume, in later version that includes the weight-volume estimator feature. The paper contains a brief discussion of the capabilities of the presently operational version of the code, including a listing of input and output parameters and actual sample output listings.

  14. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Progress in the development of a gas turbine engine to improve fuel economy, reduce gaseous emissions and particulate levels, and compatible with a variety of alternate fuels is reported. The powertrain is designated AGT101 and consists of a regenerated single shaft gas turbine engine, a split differential gearbox and a Ford Automatic Overdrive production transmission. The powertrain is controlled by an electronic digital microprocessor and associated actuators, instrumentation, and sensors. Standard automotive accessories are driven by engine power provided by an accessory pad on the gearbox. Component/subsystem development progress is reported in the following areas: compressor, turbine, combustion system, regenerator, gearbox/transmission, structures, ceramic components, foil gas bearing, bearings and seals, rotor dynamics, and controls and accessories.

  15. Single shaft automotive gas turbine engine characterization test

    NASA Technical Reports Server (NTRS)

    Johnson, R. A.

    1979-01-01

    An automotive gas turbine incorporating a single stage centrifugal compressor and a single stage radial inflow turbine is described. Among the engine's features is the use of wide range variable geometry at the inlet guide vanes, the compressor diffuser vanes, and the turbine inlet vanes to achieve improved part load fuel economy. The engine was tested to determine its performance in both the variable geometry and equivalent fixed geometry modes. Testing was conducted without the originally designed recuperator. Test results were compared with the predicted performance of the nonrecuperative engine based on existing component rig test maps. Agreement between test results and the computer model was achieved.

  16. Conceptual design study of an improved automotive gas turbine powertrain

    NASA Technical Reports Server (NTRS)

    Wagner, C. E. (Editor); Pampreen, R. C. (Editor)

    1979-01-01

    Automotive gas turbine concepts with significant technological advantages over the spark ignition (SI) engine were assessed. Possible design concepts were rated with respect to fuel economy and near-term application. A program plan which outlines the development of the improved gas turbine (IGT) concept that best met the goals and objectives of the study identifies the research and development work needed to meet the goal of entering a production engineering phase by 1983. The fuel economy goal is to show at least a 20% improvement over a conventional 1976 SI engine/vehicle system. On the basis of achieving the fuel economy goal, of overall suitability to mechanical design, and of automotive mass production cost, the powertrain selected was a single-shaft engine with a radial turbine and a continuously variable transmission (CVT). Design turbine inlet temperature was 1150 C. Reflecting near-term technology, the turbine rotor would be made of an advanced superalloy, and the transmission would be a hydromechanical CVT. With successful progress in long-lead R&D in ceramic technology and the belt-drive CVT, the turbine inlet temperature would be 1350 C to achieve near-maximum fuel economy.

  17. Catalytic combustion for the automotive gas turbine engine

    NASA Technical Reports Server (NTRS)

    Anderson, D. N.; Tacina, R. R.; Mroz, T. S.

    1977-01-01

    Fuel injectors to provide a premixed prevaporized fuel-air mixture are studied. An evaluation of commercial catalysts was performed as part of a program leading to the demonstration of a low emissions combustor for an automotive gas turbine engine. At an inlet temperature of 800 K, a pressure of 500,000 Pa and a velocity of 20 m/s a multiple-jet injector produced less than + or - 10 percent variation in Jet-A fuel-air ratio and 100 percent varporization with less than 0.5 percent pressure drop. Fifteen catalytic reactors were tested with propane fuel at an inlet temperature of 800 K, a pressure of 300,000 Pa and inlet velocities of 10 to 25 m/s. Seven of the reactors had less than 2 percent pressure drop while meeting emissions goals of 13.6 gCO/kg fuel and 1.64 gHC/kg fuel at the velocities and exit temperatures required for operation in an automotive gas turbine engine. NO sub x emissions at all conditions were less than 0.5 ppm. All tests were performed with steady state conditions.

  18. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1981-01-01

    An automotive gas turbine powertrain system which, when installed in a 1985 production vehicle (3000 pounds inertia weight), is being developed with a CFDC fuel economy of 42.8 miles per gallon based on Environmental Protection Agency (EPA) test procedures and diesel No. 2 fuel. The AGT-powered vehicle shall give substantially the same overall vehicle driveability and performance as a comparable 1985 production vehicle powered by a conventional spark ignition powertrain system (baseline system). Gaseous emissions and particulate levels less than: NOx = 0.4 gm/mile, HC = 0.41 gm/mile, and CO = 3.4 gm/mile, and a total particulate of 0.2 gm/mile, using the same fuel as used for fuel economy measurements is expected, along with the ability to use a variety of alternate fuels.

  19. Ceramics for the AGT101 automotive gas turbine

    NASA Technical Reports Server (NTRS)

    Kreiner, D. M.; Wimmer, J. M.

    1981-01-01

    An advanced gas turbine powertrain for automotive application is being developed. Objectives of the program include a fuel consumption of 42.8 mpg on No. 2 diesel fuel in a 3000 pound car, same overall vehicle performance as obtained with a conventional spark ignition internal combustion engine, low emission, multiple fuel capacity, reliability, and competitive cost. The AGT101 powertrain consists of a power section, gearbox and transmission, and the design and analysis conducted thus far support the initial engine concept, as no significant design changes have been required. The ceramic rotor design approach and component materials are discussed, and it is projected that the AGT powertrain will be competitive with any other alternative powertrain in meeting the design objectives.

  20. An overview of aerospace gas turbine technology of relevance to the development of the automotive gas turbine engine

    NASA Technical Reports Server (NTRS)

    Evans, D. G.; Miller, T. J.

    1978-01-01

    The NASA-Lewis Research Center (LeRC) has conducted, and has sponsored with industry and universities, extensive research into many of the technology areas related to gas turbine propulsion systems. This aerospace-related technology has been developed at both the component and systems level, and may have significant potential for application to the automotive gas turbine engine. This paper summarizes this technology and lists the associated references. The technology areas are system steady-state and transient performance prediction techniques, compressor and turbine design and performance prediction programs and effects of geometry, combustor technology and advanced concepts, and ceramic coatings and materials technology.

  1. Real-time simulation of an automotive gas turbine using the hybrid computer

    NASA Technical Reports Server (NTRS)

    Costakis, W.; Merrill, W. C.

    1984-01-01

    A hybrid computer simulation of an Advanced Automotive Gas Turbine Powertrain System is reported. The system consists of a gas turbine engine, an automotive drivetrain with four speed automatic transmission, and a control system. Generally, dynamic performance is simulated on the analog portion of the hybrid computer while most of the steady state performance characteristics are calculated to run faster than real time and makes this simulation a useful tool for a variety of analytical studies.

  2. Advanced Gas Turbine (AGT) powertrain system development for automotive applications report

    NASA Technical Reports Server (NTRS)

    1984-01-01

    This report describes progress and work performed during January through June 1984 to develop technology for an Advanced Gas Turbine (AGT) engine for automotive applications. Work performed during the first eight periods initiated design and analysis, ceramic development, component testing, and test bed evaluation. Project effort conducted under this contract is part of the DOE Gas Turbine Highway Vehicle System Program. This program is oriented at providing the United States automotive industry the high-risk long-range techology necessary to produce gas turbine engines for automobiles with reduced fuel consumption and reduced environmental impact. Technology resulting from this program is intended to reach the marketplace by the early 1990s.

  3. Compatibility of alternative fuels with advanced automotive gas turbine and stirling engines. A literature survey

    NASA Technical Reports Server (NTRS)

    Cairelli, J.; Horvath, D.

    1981-01-01

    The application of alternative fuels in advanced automotive gas turbine and Stirling engines is discussed on the basis of a literature survey. These alternative engines are briefly described, and the aspects that will influence fuel selection are identified. Fuel properties and combustion properties are discussed, with consideration given to advanced materials and components. Alternative fuels from petroleum, coal, oil shale, alcohol, and hydrogen are discussed, and some background is given about the origin and production of these fuels. Fuel requirements for automotive gas turbine and Stirling engines are developed, and the need for certain reseach efforts is discussed. Future research efforts planned at Lewis are described.

  4. Status of the Ford program to evaluate ceramics for stator applications in automotive gas turbine engines

    NASA Technical Reports Server (NTRS)

    Trela, W.

    1980-01-01

    The paper reviews the progress of the major technical tasks of the DOE/NASA/Ford program Evaluation of Ceramics for Stator Applications in Automotive Gas Turbine Engines: reliability prediction, stator fabrication, material characterization, and stator evaluation. A fast fracture reliability model was prepared for a one-piece ceramic stator. Periodic inspection results are presented.

  5. Fuel economy screening study of advanced automotive gas turbine engines

    NASA Technical Reports Server (NTRS)

    Klann, J. L.

    1980-01-01

    Fuel economy potentials were calculated and compared among ten turbomachinery configurations. All gas turbine engines were evaluated with a continuously variable transmission in a 1978 compact car. A reference fuel economy was calculated for the car with its conventional spark ignition piston engine and three speed automatic transmission. Two promising engine/transmission combinations, using gasoline, had 55 to 60 percent gains over the reference fuel economy. Fuel economy sensitivities to engine design parameter changes were also calculated for these two combinations.

  6. Conceptual design study of improved automotives gas turbine powertrain

    NASA Technical Reports Server (NTRS)

    1979-01-01

    Twenty-two candidate engine concepts and nineteen transmission concepts. Screening of these concepts, predominantly for fuel economy, cost and technical risk, resulted in a recommended powertrain consisting of a single-shaft engine, with a ceramic radial turbine rotor, connected through a differential split-power transmission utilizing a variable stator torque converter and a four speed automatic gearbox. Vehicle fuel economy and performance projections, preliminary design analyses and installation studies in a were completed. A cost comparison with the conventional spark ignited gasoline engine showed that the turbine engine would be more expensive initially, however, lifetime cost of ownership is in favor of the gas turbine. A powertrain research and development plan was constructed to gain information on timing and costs to achieve the required level of technology and demonstrate the engine in a vehicle by the year 1983.

  7. Air cooling of disk of a solid integrally cast turbine rotor for an automotive gas turbine

    NASA Technical Reports Server (NTRS)

    Gladden, H. J.

    1977-01-01

    A thermal analysis is made of surface cooling of a solid, integrally cast turbine rotor disk for an automotive gas turbine engine. Air purge and impingement cooling schemes are considered and compared with an uncooled reference case. Substantial reductions in blade temperature are predicted with each of the cooling schemes studied. It is shown that air cooling can result in a substantial gain in the stress-rupture life of the blade. Alternatively, increases in the turbine inlet temperature are possible.

  8. Multiroller traction drive speed reducer: Evaluation for automotive gas turbine engine

    NASA Technical Reports Server (NTRS)

    Rohn, D. A.; Anderson, N. E.; Loewenthal, S. H.

    1982-01-01

    Tests were conducted on a nominal 14:1 fixed-ratio Nasvytis multiroller traction drive retrofitted as the speed reducer in an automotive gas turbine engine. Power turbine speeds of 45,000 rpm and a drive output power of 102 kW (137 hp) were reached. The drive operated under both variable roller loading (proportional to torque) and fixed roller loading (automatic loading mechanism locked). The drive operated smoothly and efficiently as the engine speed reducer. Engine specific fuel consumption with the traction speed reducer was comparable to that with the original helical gearset.

  9. Performance sensitivity analysis of Department of Energy-Chrysler upgraded automotive gas turbine engine, S/N 5-4

    NASA Technical Reports Server (NTRS)

    Johnsen, R. L.

    1979-01-01

    The performance sensitivity of a two-shaft automotive gas turbine engine to changes in component performance and cycle operating parameters was examined. Sensitivities were determined for changes in turbomachinery efficiency, compressor inlet temperature, power turbine discharge temperature, regenerator effectiveness, regenerator pressure drop, and several gas flow and heat leaks. Compressor efficiency was found to have the greatest effect on system performance.

  10. Experimentally-determined external heat loss of automotive gas turbine engine

    NASA Technical Reports Server (NTRS)

    Meng, P. R.; Wulf, R. F.

    1975-01-01

    An external heat balance was conducted on a 150 HP two-shaft automotive gas turbine engine. The engine was enclosed in a calorimeter box and the temperature change of cooling air passing through the box was measured. Cooling airflow ranges of 1.6 to 2.1 lb-per-second and 0.8 to 1.1 lb-per-second were used. The engine housing heat loss increased as the cooling airflow through the calorimeter box was increased, as would be the case in a moving automobile. The heat balance between the total energy input and the sum of shaft power output and various losses compared within 30 percent at engine idle speeds and within 7 percent at full power.

  11. 3500-hour durability testing of ceramic materials for automotive gas turbine engines

    NASA Technical Reports Server (NTRS)

    Carruthers, W. D.; Richerson, D. W.; Benn, K. W.

    1980-01-01

    A two-year durability program was performed by AiResearch Phoenix to evaluate four commercially available ceramic materials under simulated automotive gas turbine combustor discharge conditions. These conditions included extended cyclic thermal exposures up to 2500 F and 3500 hr. The four materials selected for evaluation were Norton NCX-34 hot pressed silicon nitride, AiResearch RBN 101 reaction bonded silicon nitride, Carborundum pressureless sintered alpha-SiC and Pure Carbon Co. (British Nuclear Fuels, Ltd.) Refel reaction sintered silicon carbide. These materials were initially exposed to 350 hr/1750 cycles at 1200 and 1370 C. Subsequent exposures to 1050, 2100 and 3500 hr were performed on those materials maintaining 50% of baseline strength after the initial exposure. Additional evaluations of exposed bars included dimensional and weight changes, dye penetrant, specific damping capacity changes, SEM fractography, and X-ray diffraction.

  12. Radial turbine development for the 100 kW automotive ceramic gas turbine

    SciTech Connect

    Nakazawa, N.; Ogita, H.; Takahashi, M.; Yoshizawa, T.; Mori, Y.

    1998-01-01

    The development of turbine components for the automotive 100 kW ceramic gas turbine has entered the final stage of the seven-year project and is making satisfactory progress, toward the goals. The authors attained the interim targets of the aerodynamic performances and have been carrying out tests to further improve efficiency. As for ceramic parts, they have changed the material of the turbine rotor to a new one that is excellent in long-sustained and high-temperature strength properties, and have confirmed substantial strength at high temperature through hot-spin tests. After evaluating blade-vibration stress through analyses and experiments, the authors completed an endurance evaluation at 1200 C (1473 K) TIT (Turbine Inlet Gas Temperature) and a rated speed of 100,000 rpm. The authors are now carrying out endurance tests at 1350 C (1623 K) TIT. For ceramic stationary parts, they already finished the evaluations at 1200 C TIT and are also conducting an endurance test at 1350 C TIT. Using thee parts in a full-assembly test, together with other elements, they confirmed that they cause no functional problem in tests performed at 1200 C TIT level up to the rated speed (100,000 rpm), and are evaluating their performances.

  13. Hydrodynamic air lubricated compliant surface bearing for an automotive gas turbine engine. 2: Materials and coatings

    NASA Technical Reports Server (NTRS)

    Bhushan, B.; Ruscitto, D.; Gray, S.

    1978-01-01

    Material coatings for an air-lubricated, compliant journal bearing for an automotive gas turbine engine were exposed to service test temperatures of 540 C or 650 C for 300 hours, and to 10 temperature cycles from room temperatures to the service test temperatures. Selected coatings were then put on journal and partial-arc foils and tested in start-stop cycle tests at 14 kPa (2 psi) loading for 2000 cycles. Half of the test cycles were performed at a test chamber service temperature of 540 C (1000 F) or 650 C (1200 F); the other half were performed at room temperature. Based on test results, the following combinations and their service temperature limitations are recommended: HL-800 TM (CdO and graphite) on foil versus chrome carbide on journal up to 370 C (700 F); NASA PS 120 (Tribaloy 400, silver and CaF2 on journal versus uncoated foil up to 540 C (1000 F); and Kaman DES on journal and foil up to 640 C (1200 F). Kaman DES coating system was further tested successfully at 35 kPa (5 psi) loading for 2000 start-stop cycles.

  14. Development of a high-temperature durable catalyst for use in catalytic combustors for advanced automotive gas turbine engines

    NASA Technical Reports Server (NTRS)

    Tong, H.; Snow, G. C.; Chu, E. K.; Chang, R. L. S.; Angwin, M. J.; Pessagno, S. L.

    1981-01-01

    Durable catalytic reactors for advanced gas turbine engines were developed. Objectives were: to evaluate furnace aging as a cost effective catalytic reactor screening test, measure reactor degradation as a function of furnace aging, demonstrate 1,000 hours of combustion durability, and define a catalytic reactor system with a high probability of successful integration into an automotive gas turbine engine. Fourteen different catalytic reactor concepts were evaluated, leading to the selection of one for a durability combustion test with diesel fuel for combustion conditions. Eight additional catalytic reactors were evaluated and one of these was successfully combustion tested on propane fuel. This durability reactor used graded cell honeycombs and a combination of noble metal and metal oxide catalysts. The reactor was catalytically active and structurally sound at the end of the durability test.

  15. Splitter-bladed centrifugal compressor impeller designed for automotive gas turbine application. [at the Lewis Research Center

    NASA Technical Reports Server (NTRS)

    Pampreen, R. C.

    1977-01-01

    Mechanical design and fabrication of two splitter-bladed centrifugal compressor impellers were completed for rig testing at NASA Lewis Research Center. These impellers were designed for automotive gas turbine application. The mechanical design was based on NASA specifications for blade-shape and flowpath configurations. The contractor made engineering drawings and performed calculations for mass and center-of-gravity, for stress and vibration analyses, and for shaft critical speed analysis. One impeller was machined to print; the other had a blade height and exit radius of 2.54 mm larger than print dimensions.

  16. Development of a high-temperature durable catalyst for use in catalytic combustors for advanced automotive gas turbine engines

    SciTech Connect

    Tong, H; Snow, G C; Chu, E K :; Chang, R L.S.; Angwin, M J; Pessagno, S L

    1981-09-01

    An experimental program was performed to develop durable catalytic reactors for advanced gas turbine engines. This program was performed as part of DOE's Gas Turbine Highway Vehicle Systems Project. Objectives of this program were to evaluate furnace aging as a cost-effective catalytic reactor screening test, measure reactor degradation as a function of furnace aging, demonstrate 1000 h of combustion durability, and define a catalytic reactor system with a high probability of successfful integration into an automotive gas turbine engine. In the first phase of this program, 14 different catalytic reactor concepts were evaluated, leading to the selection of one for a durability combustion test with diesel fuel at 1700 K combustion coditions. The durability reactor, a proprietary UOP noble metal catalyst, failed structurally after about 136 h and the catalyst was essentially inactive after about 226 h. In Phase II, eight additional catalytic reactors were evalated and one of these was sucessfully combustion-tested for 1000 h at 1700 K on propane fuel. This durability reactor used graded-cell honeycombs and a combination of noble metal and metal oxide catalysts. The reactor was catalytically active and structurally sound at the end of the durability test.

  17. Parametric tests of a traction drive retrofitted to an automotive gas turbine

    NASA Technical Reports Server (NTRS)

    Rohn, D. A.; Lowenthal, S. H.; Anderson, N. E.

    1980-01-01

    The results of a test program to retrofit a high performance fixed ratio Nasvytis Multiroller Traction Drive in place of a helical gear set to a gas turbine engine are presented. Parametric tests up to a maximum engine power turbine speed of 45,500 rpm and to a power level of 11 kW were conducted. Comparisons were made to similar drives that were parametrically tested on a back-to-back test stand. The drive showed good compatibility with the gas turbine engine. Specific fuel consumption of the engine with the traction drive speed reducer installed was comparable to the original helical gearset equipped engine.

  18. Development and testing of CMC components for automotive gas turbine engines

    NASA Technical Reports Server (NTRS)

    Khandelwal, Pramod K.

    1991-01-01

    Ceramic matrix composite (CMC) materials are currently being developed and evaluated for advanced gas turbine engine components because of their high specific strength and resistance to catastrophic failure. Components with 2D and 3D composite architectures have been successfully designed and fabricated. This is an overview of the test results for a backplate, combustor, and a rotor.

  19. High temperature self-lubricating coatings for air lubricated foil bearings for the automotive gas turbine engine

    NASA Technical Reports Server (NTRS)

    Bhushan, B.

    1980-01-01

    coating combinations were developed for compliant surface bearings and journals to be used in an automotive gas turbine engine. The coatings were able to withstand the sliding start/stops during rotor liftoff and touchdown and occasional short time, high speed rubs under representative loading of the engine. Some dozen coating variations of CdO-graphite, Cr2O3 (by sputtering) and CaF2 (plasma sprayed) were identified. The coatings were optimized and they were examined for stoichiometry, metallurgical condition, and adhesion. Sputtered Cr2O3 was most adherent when optimum parameters were used and it was applied on an annealed (soft) substrate. Metallic binders and interlayers were used to improve the ductility and the adherence.

  20. Experimental performance of the regenerator for the Chrysler upgraded automotive gas turbine engine

    NASA Technical Reports Server (NTRS)

    Winter, J. M.; Nussle, R. C.

    1982-01-01

    Automobile gas turbine engine regenerator performance was studied in a regenerator test facility that provided a satisfactory simulation of the actual engine operating environment but with independent control of airflow and gas flow. Velocity and temperature distributions were measured immediately downstream of both the core high-pressure-side outlet and the core low-pressure-side outlet. For the original engine housing, the regenerator temperature effectiveness was 1 to 2 percent higher than the design value, and the heat transfer effectiveness was 2 to 4 percent lower than the design value over the range of test conditions simulating 50 to 100 percent of gas generator speed. Recalculating the design values to account for seal leakage decreased the design heat transfer effectiveness to values consistent with those measured herein. A baffle installed in the engine housing high-pressure-side inlet provided more uniform velocities out of the regenerator but did not improve the effectiveness. A housing designed to provide more uniform axial flow to the regenerator was also tested. Although temperature uniformity was improved, the effectiveness values were not improved. Neither did 50-percent flow blockage (90 degree segment) applied to the high-pressure-side inlet change the effectiveness significantly.

  1. Advanced Gas Turbine (AGT) Technology Project

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Technical work on the design and effort leading to the testing of a 74.5 kW (100 hp) automotive gas turbine engine is reviewed. Development of the engine compressor, gasifier turbine, power turbine, combustor, regenerator, and secondary system is discussed. Ceramic materials development and the application of such materials in the gas turbine engine components is described.

  2. Effect of water injection and off scheduling of variable inlet guide vanes, gas generator speed and power turbine nozzle angle on the performance of an automotive gas turbine engine

    NASA Technical Reports Server (NTRS)

    Warren, E. L.

    1980-01-01

    The Chrysler/ERDA baseline automotive gas turbine engine was used to experimentally determine the power augmentation and emissions reductions achieved by the effect of variable compressor and power engine geometry, water injection downstream of the compressor, and increases in gas generator speed. Results were dependent on the mode of variable geometry utilization. Over 20 percent increase in power was accompanied by over 5 percent reduction in SFC. A fuel economy improvement of at least 6 percent was estimated for a vehicle with a 75 kW (100 hp) engine which could be augmented to 89 kW (120 hp) relative to an 89 Kw (120 hp) unaugmented engine.

  3. Cold-air performance of a 15.41-cm-tip-diameter axial-flow power turbine with variable-area stator designed for a 75-kW automotive gas turbine engine

    NASA Technical Reports Server (NTRS)

    Mclallin, K. L.; Kofskey, M. G.; Wong, R. Y.

    1982-01-01

    An experimental evaluation of the aerodynamic performance of the axial flow, variable area stator power turbine stage for the Department of Energy upgraded automotive gas turbine engine was conducted in cold air. The interstage transition duct, the variable area stator, the rotor, and the exit diffuser were included in the evaluation of the turbine stage. The measured total blading efficiency was 0.096 less than the design value of 0.85. Large radial gradients in flow conditions were found at the exit of the interstage duct that adversely affected power turbine performance. Although power turbine efficiency was less than design, the turbine operating line corresponding to the steady state road load power curve was within 0.02 of the maximum available stage efficiency at any given speed.

  4. Gas turbine sealing apparatus

    DOEpatents

    Wiebe, David J; Wessell, Brian J; Ebert, Todd; Beeck, Alexander; Liang, George; Marussich, Walter H

    2013-02-19

    A gas turbine includes forward and aft rows of rotatable blades, a row of stationary vanes between the forward and aft rows of rotatable blades, an annular intermediate disc, and a seal housing apparatus. The forward and aft rows of rotatable blades are coupled to respective first and second portions of a disc/rotor assembly. The annular intermediate disc is coupled to the disc/rotor assembly so as to be rotatable with the disc/rotor assembly during operation of the gas turbine. The annular intermediate disc includes a forward side coupled to the first portion of the disc/rotor assembly and an aft side coupled to the second portion of the disc/rotor assembly. The seal housing apparatus is coupled to the annular intermediate disc so as to be rotatable with the annular intermediate disc and the disc/rotor assembly during operation of the gas turbine.

  5. AGT (Advanced Gas Turbine) technology project

    NASA Technical Reports Server (NTRS)

    1988-01-01

    An overall summary documentation is provided for the Advanced Gas Turbine Technology Project conducted by the Allison Gas Turbine Division of General Motors. This advanced, high risk work was initiated in October 1979 under charter from the U.S. Congress to promote an engine for transportation that would provide an alternate to reciprocating spark ignition (SI) engines for the U.S. automotive industry and simultaneously establish the feasibility of advanced ceramic materials for hot section components to be used in an automotive gas turbine. As this program evolved, dictates of available funding, Government charter, and technical developments caused program emphases to focus on the development and demonstration of the ceramic turbine hot section and away from the development of engine and powertrain technologies and subsequent vehicular demonstrations. Program technical performance concluded in June 1987. The AGT 100 program successfully achieved project objectives with significant technology advances. Specific AGT 100 program achievements are: (1) Ceramic component feasibility for use in gas turbine engines has been demonstrated; (2) A new, 100 hp engine was designed, fabricated, and tested for 572 hour at operating temperatures to 2200 F, uncooled; (3) Statistical design methodology has been applied and correlated to experimental data acquired from over 5500 hour of rig and engine testing; (4) Ceramic component processing capability has progressed from a rudimentary level able to fabricate simple parts to a sophisticated level able to provide complex geometries such as rotors and scrolls; (5) Required improvements for monolithic and composite ceramic gas turbine components to meet automotive reliability, performance, and cost goals have been identified; (6) The combustor design demonstrated lower emissions than 1986 Federal Standards on methanol, JP-5, and diesel fuel. Thus, the potential for meeting emission standards and multifuel capability has been initiated

  6. Advanced Gas Turbine (AGT)

    NASA Technical Reports Server (NTRS)

    1983-01-01

    The development and progress of the Advanced Gas Turbine engine program is examined. An analysis of the role of ceramics in the design and major engine components is included. Projected fuel economy, emissions and performance standards, and versatility in fuel use are also discussed.

  7. Demonstration and evaluation of gas turbine transit buses

    NASA Technical Reports Server (NTRS)

    1983-01-01

    The Gas Turbine Transit Bus Demonstration Program was designed to demonstrate and evaluate the operation of gas turbine engines in transit coaches in revenue service compared with diesel powered coaches. The main objective of the program was to accelerate development and commercialization of automotive gas turbines. The benefits from the installation of this engine in a transit coach were expected to be reduced weight, cleaner exhaust emissions, lower noise levels, reduced engine vibration and maintenance requirements, improved reliability and vehicle performance, greater engine braking capability, and superior cold weather starting. Four RTS-II advanced design transit coaches were converted to gas turbine power using engines and transmissions. Development, acceptance, performance and systems tests were performed on the coaches prior to the revenue service demonstration.

  8. Gas turbine sealing apparatus

    SciTech Connect

    Marra, John Joseph; Wessell, Brian J.; Liang, George

    2013-03-05

    A sealing apparatus in a gas turbine. The sealing apparatus includes a seal housing apparatus coupled to a disc/rotor assembly so as to be rotatable therewith during operation of the gas turbine. The seal housing apparatus comprises a base member, a first leg portion, a second leg portion, and spanning structure. The base member extends generally axially between forward and aft rows of rotatable blades and is positioned adjacent to a row of stationary vanes. The first leg portion extends radially inwardly from the base member and is coupled to the disc/rotor assembly. The second leg portion is axially spaced from the first leg portion, extends radially inwardly from the base member, and is coupled to the disc/rotor assembly. The spanning structure extends between and is rigidly coupled to each of the base member, the first leg portion, and the second leg portion.

  9. Gas turbine premixing systems

    DOEpatents

    Kraemer, Gilbert Otto; Varatharajan, Balachandar; Evulet, Andrei Tristan; Yilmaz, Ertan; Lacy, Benjamin Paul

    2013-12-31

    Methods and systems are provided for premixing combustion fuel and air within gas turbines. In one embodiment, a combustor includes an upstream mixing panel configured to direct compressed air and combustion fuel through premixing zone to form a fuel-air mixture. The combustor includes a downstream mixing panel configured to mix additional combustion fuel with the fule-air mixture to form a combustion mixture.

  10. Ceramic stationary gas turbine

    SciTech Connect

    Roode, M. van

    1995-10-01

    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  11. Ceramic stationary gas turbine

    SciTech Connect

    Roode, M. van

    1995-12-31

    The performance of current industrial gas turbines is limited by the temperature and strength capabilities of the metallic structural materials in the engine hot section. Because of their superior high-temperature strength and durability, ceramics can be used as structural materials for hot section components (blades, nozzles, combustor liners) in innovative designs at increased turbine firing temperatures. The benefits include the ability to increase the turbine inlet temperature (TIT) to about 1200{degrees}C ({approx}2200{degrees}F) or more with uncooled ceramics. It has been projected that fully optimized stationary gas turbines would have a {approx}20 percent gain in thermal efficiency and {approx}40 percent gain in output power in simple cycle compared to all metal-engines with air-cooled components. Annual fuel savings in cogeneration in the U.S. would be on the order of 0.2 Quad by 2010. Emissions reductions to under 10 ppmv NO{sub x} are also forecast. This paper describes the progress on a three-phase, 6-year program sponsored by the U.S. Department of Energy, Office of Industrial Technologies, to achieve significant performance improvements and emissions reductions in stationary gas turbines by replacing metallic hot section components with ceramic parts. Progress is being reported for the period September 1, 1994, through September 30, 1995.

  12. Advanced Gas Turbine (AGT) powertrain system

    NASA Technical Reports Server (NTRS)

    Helms, H. E.; Kaufeld, J.; Kordes, R.

    1981-01-01

    A 74.5 kW(100 hp) advanced automotive gas turbine engine is described. A design iteration to improve the weight and production cost associated with the original concept is discussed. Major rig tests included 15 hours of compressor testing to 80% design speed and the results are presented. Approximately 150 hours of cold flow testing showed duct loss to be less than the design goal. Combustor test results are presented for initial checkout tests. Turbine design and rig fabrication is discussed. From a materials study of six methods to fabricate rotors, two have been selected for further effort. A discussion of all six methods is given.

  13. Gas turbine combustor transition

    DOEpatents

    Coslow, Billy Joe; Whidden, Graydon Lane

    1999-01-01

    A method of converting a steam cooled transition to an air cooled transition in a gas turbine having a compressor in fluid communication with a combustor, a turbine section in fluid communication with the combustor, the transition disposed in a combustor shell and having a cooling circuit connecting a steam outlet and a steam inlet and wherein hot gas flows from the combustor through the transition and to the turbine section, includes forming an air outlet in the transition in fluid communication with the cooling circuit and providing for an air inlet in the transition in fluid communication with the cooling circuit.

  14. Gas turbine combustor transition

    DOEpatents

    Coslow, B.J.; Whidden, G.L.

    1999-05-25

    A method is described for converting a steam cooled transition to an air cooled transition in a gas turbine having a compressor in fluid communication with a combustor, a turbine section in fluid communication with the combustor, the transition disposed in a combustor shell and having a cooling circuit connecting a steam outlet and a steam inlet and wherein hot gas flows from the combustor through the transition and to the turbine section, includes forming an air outlet in the transition in fluid communication with the cooling circuit and providing for an air inlet in the transition in fluid communication with the cooling circuit. 7 figs.

  15. Ceramic gas turbine shroud

    DOEpatents

    Shi, Jun; Green, Kevin E.

    2014-07-22

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  16. Advanced Gas Turbine (AGT) technology development project

    NASA Technical Reports Server (NTRS)

    1987-01-01

    This report is the final in a series of Technical Summary Reports for the Advanced Gas Turbine (AGT) Technology Development Project, authorizrd under NASA Contract DEN3-167 and sponsored by the DOE. The project was administered by NASA-Lewis Research Center of Cleveland, Ohio. Plans and progress are summarized for the period October 1979 through June 1987. This program aims to provide the US automotive industry the high risk, long range technology necessary to produce gas turbine engines for automobiles that will reduce fuel consumption and reduce environmental impact. The intent is that this technology will reach the marketplace by the 1990s. The Garrett/Ford automotive AGT was designated AGT101. The AGT101 is a 74.5 kW (100 shp) engine, capable of speeds to 100,000 rpm, and operates at turbine inlet temperatures to 1370 C (2500 F) with a specific fuel consumption level of 0.18 kg/kW-hr (0.3 lbs/hp-hr) over most of the operating range. This final report summarizes the powertrain design, power section development and component/ceramic technology development.

  17. Gas turbine combustor

    NASA Technical Reports Server (NTRS)

    Burd, Steven W. (Inventor); Cheung, Albert K. (Inventor); Dempsey, Dae K. (Inventor); Hoke, James B. (Inventor); Kramer, Stephen K. (Inventor); Ols, John T. (Inventor); Smith, Reid Dyer Curtis (Inventor); Sowa, William A. (Inventor)

    2011-01-01

    A gas turbine engine has a combustor module including an annular combustor having a liner assembly that defines an annular combustion chamber having a length, L. The liner assembly includes a radially inner liner, a radially outer liner that circumscribes the inner liner, and a bulkhead, having a height, H1, which extends between the respective forward ends of the inner liner and the outer liner. The combustor has an exit height, H3, at the respective aft ends of the inner liner and the outer liner interior. The annular combustor has a ratio H1/H3 having a value less than or equal to 1.7. The annular combustor may also have a ration L/H3 having a value less than or equal to 6.0.

  18. Gas turbine engine

    DOEpatents

    Lawlor, Shawn P.; Roberts, II, William Byron

    2016-03-08

    A gas turbine engine with a compressor rotor having compressor impulse blades that delivers gas at supersonic conditions to a stator. The stator includes a one or more aerodynamic ducts that each have a converging portion and a diverging portion for deceleration of the selected gas to subsonic conditions and to deliver a high pressure oxidant containing gas to flameholders. The flameholders may be provided as trapped vortex combustors, for combustion of a fuel to produce hot pressurized combustion gases. The hot pressurized combustion gases are choked before passing out of an aerodynamic duct to a turbine. Work is recovered in a turbine by expanding the combustion gases through impulse blades. By balancing the axial loading on compressor impulse blades and turbine impulse blades, asymmetrical thrust is minimized or avoided.

  19. Conceptual design study of an Improved Gas Turbine (IGT) powertrain

    NASA Technical Reports Server (NTRS)

    Johnson, R. A.

    1979-01-01

    Design concepts for an improved automotive gas turbine powertrain are discussed. Twenty percent fuel economy improvement (over 1976), competitive costs (initial and life cycle), high reliability/life, low emissions, and noise/safety compliance were among the factors considered. The powertrain selected consists of a two shaft gas turbine engine with variable geometry aerodynamic components and a single disk rotating regenerator. The regenerator disk, gasifier turbine rotor, and several hot section flowpath parts are ceramic. The powertrain utilizes a conventional automatic transmission. The closest competitor was a single shaft turbine engine matched to a continuously variable transmission (CVT). Both candidate powertrain systems were found to be similar in many respects; however, the CVT represented a significant increase in development cost, technical risk, and production start-up costs over the conventional automatic transmission. Installation of the gas turbine powertrain was investigated for a transverse mounted, front wheel drive vehicle.

  20. Trends in gas turbine development

    SciTech Connect

    Day, W.H.

    1999-07-01

    This paper represents the Gas Turbine Association's view of the gas turbine industry's R and D needs following the Advanced Turbine Systems (ATS) Program which is funded by the U.S. Department of Energy (DOE). Some of this information was discussed at the workshop Next Generation Gas Turbine Power Systems, which was held in Austin, TX, February 9--10, 1999, sponsored by DOE-Federal Energy Technology Center (FETC), reference 1. The general idea is to establish public-private partnerships to reduce the risks involved in the development of new technologies which results in public benefits. The recommendations in this paper are focused on gas turbines > 30 MW output. Specific GTA recommendations on smaller systems are not addressed here. They will be addressed in conjunction with DOE-Energy Efficiency.

  1. H gas turbine combined cycle

    SciTech Connect

    Corman, J.

    1995-10-01

    A major step has been taken in the development of the Next Power Generation System - {open_quotes}H{close_quotes} Technology Combined Cycle. This new gas turbine combined-cycle system increases thermal performance to the 60% level by increasing gas turbine operating temperature to 1430 C (2600 F) at a pressure ratio of 23 to 1. Although this represents a significant increase in operating temperature for the gas turbine, the potential for single digit NOx levels (based upon 15% O{sub 2}, in the exhaust) has been retained. The combined effect of performance increase and environmental control is achieved by an innovative closed loop steam cooling system which tightly integrates the gas turbine and steam turbine cycles. The {open_quotes}H{close_quotes} Gas Turbine Combined Cycle System meets the goals and objectives of the DOE Advanced Turbine System Program. The development and demonstration of this new system is being carried out as part of the Industrial/Government cooperative agreement under the ATS Program. This program will achieve first commercial operation of this new system before the end of the century.

  2. Ceramic Composite Development for Gas Turbine Engine Hot Section Components

    NASA Technical Reports Server (NTRS)

    DiCarlo, James A.; VANrOODE, mARK

    2006-01-01

    The development of ceramic materials for incorporation into the hot section of gas turbine engines has been ongoing for about fifty years. Researchers have designed, developed, and tested ceramic gas turbine components in rigs and engines for automotive, aero-propulsion, industrial, and utility power applications. Today, primarily because of materials limitations and/or economic factors, major challenges still remain for the implementation of ceramic components in gas turbines. For example, because of low fracture toughness, monolithic ceramics continue to suffer from the risk of failure due to unknown extrinsic damage events during engine service. On the other hand, ceramic matrix composites (CMC) with their ability to display much higher damage tolerance appear to be the materials of choice for current and future engine components. The objective of this paper is to briefly review the design and property status of CMC materials for implementation within the combustor and turbine sections for gas turbine engine applications. It is shown that although CMC systems have advanced significantly in thermo-structural performance within recent years, certain challenges still exist in terms of producibility, design, and affordability for commercial CMC turbine components. Nevertheless, there exist some recent successful efforts for prototype CMC components within different engine types.

  3. ADVANCED GAS TURBINE SYSTEMS RESEARCH

    SciTech Connect

    Unknown

    2002-04-01

    The activities of the Advanced Gas Turbine Systems Research (AGTSR) program for this reporting period are described in this quarterly report. The report is divided into discussions of Membership, Administration, Technology Transfer (Workshop/Education), Research and Miscellaneous Related Activity. Items worthy of note are presented in extended bullet format following the appropriate heading.

  4. Gas turbine compressor unit repowering

    SciTech Connect

    Taylor, J.S.

    1996-12-31

    This paper presents how a major US gas transmission and storage company restored gas storage peaking capacity by repowering obsolete gas turbine compressor units. Consumers Power Company`s Ray Field located in Macomb County, Michigan, USA, was developed as a 44 BCF working capacity gas storage field in 1966. Due to the high deliverability, the field is operated as a peaking reservoir, handling rates as high as 500 MMCFD on injection and 1,200 MMCFD on withdrawal. Ten 2,750 horsepower gas turbine driven 4-stage centrifugal compressor units were installed in the mid to late 1960`s at the field. The compression is operated 2, 4 and 8 stage, as needed, to cover storage pressures of 450 to 1,800 psig. Each centrifugal compressor is driven by a Pratt Whitney (PW) GG-12 Gas Generator firing into a Cooper-Bessemer (CB) RT-27 Power Turbine. By 1980 parts and maintenance services for the PW GG-12 Gas Generator became very expensive to non-existent. In 1994 Consumers Power committed to a gas turbine unit repowering program as the preferred choice over unit replacement. Two refurbished Solar Centaur T4500 Gas Turbine drives were purchased and installed to repower 2 of the obsolete turbine units. This paper describes the retrofit.

  5. ADVANCED GAS TURBINE SYSTEMS RESEARCH

    SciTech Connect

    Unknown

    2002-02-01

    The activities of the Advanced Gas Turbine Systems Research (AGTSR) program for this reporting period are described in this quarterly report. The report is divided into discussions of Membership, Administration, Technology Transfer (Workshop/Education), Research and Miscellaneous Related Activity. Items worthy of note are presented in extended bullet format following the appropriate heading.

  6. Gas turbine engine fuel control

    NASA Technical Reports Server (NTRS)

    Gold, H. S. (Inventor)

    1973-01-01

    A variable orifice system is described that is responsive to compressor inlet pressure and temperature, compressor discharge pressure and rotational speed of a gas-turbine engine. It is incorporated into a hydraulic circuit that includes a zero gradient pump driven at a speed proportional to the speed of the engine. The resulting system provides control of fuel rate for starting, steady running, acceleration and deceleration under varying altitudes and flight speeds.

  7. Ceramic component development for the AGT101 gas turbine engine

    NASA Technical Reports Server (NTRS)

    Carruthers, W. D.; Smith, J. R.

    1984-01-01

    Under DOE/NASA sponsorship, a team is developing the AGT101, a highly efficient gas turbine engine for automotive application. The regenerated engine will operate at a maximum of 1370 C (2500 F) and 100,000 rpm, and will utilize a variety of Si3N4, SiC, lithium aluminum silicate and ceramic fiber insulation components. Engine design has been performed to consider the fabrication and material characteristics of these ceramic materials for both the static and rotating hot section components. Component fabrication has been performed, components have been screened in thermal and mechanical tests, and initial engine testing has been performed.

  8. Advancing gas turbine technology: Evolution and revolution

    SciTech Connect

    Kuehn, S.E.

    1995-05-01

    This article describes advances made in gas turbine technology as manufacturers introduce aero-derived advances in the pursuit of more power. The rise in the application of gas turbines for electric power generation is attributable to many factors. The first is an abundance of cheap natural gas. The second reason is the very high (54 percent to 58 percent) combined-cycle efficiencies being achieved with commercially available technology right now. Reliability and availability are cited third. Low environmental impact was cited as the fourth reason why gas turbines are so popular. Fifth are gas turbine`s low capital costs.

  9. Advanced Gas Turbine (AGT) technology development

    NASA Technical Reports Server (NTRS)

    1983-01-01

    A 74.5 kW (100 hp) automotive gas turbine was evaluated. The engine structure, bearings, oil system, and electronics were demonstrated and no shaft dynamics or other vibration problem were encountered. Areas identified during the five tests are the scroll retention features, and transient thermal deflection of turbine backplates. Modifications were designed. Seroll retention is addressed by modifying the seal arrangement in front of the gasifier turbine assembly, which will increase the pressure load on the scroll in the forward direction and thereby increase the retention forces. the backplate thermal deflection is addressed by geometric changes and thermal insulation to reduce heat input. Combustor rig proof testing of two ceramic combustor assemblies was completed. The combustor was modified to incorporate slots and reduce sharp edges, which should reduce thermal stresses. The development work focused on techniques to sinter these barrier materials onto the ceramic rotors with successes for both material systems. Silicon carbide structural parts, including engine configuration gasifier rotors (ECRs), preliminary gasifier scroll parts, and gasifier and power turbine vanes are fabricated.

  10. Gas turbine engine control system

    NASA Technical Reports Server (NTRS)

    Idelchik, Michael S. (Inventor)

    1991-01-01

    A control system and method of controlling a gas turbine engine. The control system receives an error signal and processes the error signal to form a primary fuel control signal. The control system also receives at least one anticipatory demand signal and processes the signal to form an anticipatory fuel control signal. The control system adjusts the value of the anticipatory fuel control signal based on the value of the error signal to form an adjusted anticipatory signal and then the adjusted anticipatory fuel control signal and the primary fuel control signal are combined to form a fuel command signal.

  11. Blade for a gas turbine

    DOEpatents

    Liang, George

    2010-10-26

    A blade is provided for a gas turbine. The blade comprises a main body comprising a cooling fluid entrance channel; a cooling fluid collector in communication with the cooling fluid entrance channel; a plurality of side channels extending through an outer wall of the main body and communicating with the cooling fluid collector and a cooling fluid cavity; a cooling fluid exit channel communicating with the cooling fluid cavity; and a plurality of exit bores extending from the cooling fluid exit channel through the main body outer wall.

  12. Advanced gas turbine systems program

    SciTech Connect

    Zeh, C.M.

    1995-06-01

    The U.S. Department of Energy (DOE) is sponsoring a program to develop fuel-efficient gas turbine-based power systems with low emissions. DOE`s Office of Fossil Energy (DOE/FE) and Office of Energy Efficiency and Renewable Energy (DOE/EE) have initiated an 8-year program to develop high-efficiency, natural gas-fired advanced gas turbine power systems. The Advanced Turbine Systems (ATS) Program will support full-scale prototype demonstration of both industrial- and utility-scale systems that will provide commercial marketplace entries by the year 2000. When the program targets are met, power system emissions will be lower than from the best technology in use today. Efficiency of the utility-scale units will be greater than 60 percent on a lower heating value basis, and emissions of carbon dioxide will be reduced inversely with this increase. Industrial systems will also see an improvement of at least 15 percent in efficiency. Nitrogen oxides will be reduced by at least 10 percent, and carbon monoxide and hydrocarbon emissions will each be kept below 20 parts per million, for both utility and industrial systems.

  13. Combustion Sensors: Gas Turbine Applications

    NASA Technical Reports Server (NTRS)

    Human, Mel

    2002-01-01

    This report documents efforts to survey the current research directions in sensor technology for gas turbine systems. The work is driven by the current and future requirements on system performance and optimization. Accurate real time measurements of velocities, pressure, temperatures, and species concentrations will be required for objectives such as combustion instability attenuation, pollutant reduction, engine health management, exhaust profile control via active control, etc. Changing combustor conditions - engine aging, flow path slagging, or rapid maneuvering - will require adaptive responses; the effectiveness of such will be only as good as the dynamic information available for processing. All of these issues point toward the importance of continued sensor development. For adequate control of the combustion process, sensor data must include information about the above mentioned quantities along with equivalence ratios and radical concentrations, and also include both temporal and spatial velocity resolution. Ultimately these devices must transfer from the laboratory to field installations, and thus must become low weight and cost, reliable and maintainable. A primary conclusion from this study is that the optics-based sensor science will be the primary diagnostic in future gas turbine technologies.

  14. Small gas turbine engine technology

    NASA Technical Reports Server (NTRS)

    Niedzwiecki, Richard W.; Meitner, Peter L.

    1988-01-01

    Performance of small gas turbine engines in the 250 to 1,000 horsepower size range is significantly lower than that of large engines. Engines of this size are typically used in rotorcraft, commutercraft, general aviation, and cruise missile applications. Principal reasons for the lower efficiencies of a smaller engine are well known: component efficients are lower by as much as 8 to 10 percentage points because of size effects. Small engines are designed for lower cycle pressures and temperatures because of smaller blading and cooling limitations. The highly developed analytical and manufacturing techniques evolved for large engines are not directly transferrable to small engines. Thus, it was recognized that a focused effort addressing technologies for small engies was needed and could significantly impact their performance. Recently, in-house and contract studies were undertaken at the NASA Lewis Research Center to identify advanced engine cycle and component requirements for substantial performance improvement of small gas turbines for projected year 2000 applications. The results of both in-house research and contract studies are presented. In summary, projected fuel savings of 22 to 42 percent could be obtained. Accompanying direct operating cost reductions of 11 to 17 percent, depending on fuel cost, were also estimated. High payoff technologies are identified for all engine applications, and recent results of experimental research to evolve the high payoff technologies are described.

  15. Biomass externally fired gas turbine cogeneration

    SciTech Connect

    Eidensten, L.; Yan, J.; Svedberg, G.

    1996-07-01

    This paper is a presentation of a systematic study on externally fired gas turbine cogeneration fueled by biomass. The gas turbine is coupled in series with a biomass combustion furnace in which the gas turbine exhaust is used to support combustion. Three cogeneration systems have been simulated. They are systems without a gas turbine, with a non-top-fired gas turbine, and a top-fired gas turbine. For all systems, three types of combustion equipment have been selected: circulating fluidized bed (CFB) boiler, grate fired steam boiler, and grate fired hot water boiler. The sizes of biomass furnaces have been chosen as 20 MW and 100 MW fuel inputs. The total efficiencies based on electricity plus process heat, electrical efficiencies, and the power-to-heat ratios for various alternatives have been calculated. For each of the cogeneration systems, part-load performance with varying biomass fuel input is presented. Systems with CFB boilers have a higher total efficiency and electrical efficiency than other systems when a top-fired gas turbine is added. However, the systems with grate fired steam boilers allow higher combustion temperature in the furnace than CFB boilers do. Therefore, a top combustor may not be needed when high temperature is already available. Only one low-grade fuel system is then needed and the gas turbine can operate with a very clean working medium.

  16. Method for detecting gas turbine engine flashback

    DOEpatents

    Singh, Kapil Kumar; Varatharajan, Balachandar; Kraemer, Gilbert Otto; Yilmaz, Ertan; Lacy, Benjamin Paul

    2012-09-04

    A method for monitoring and controlling a gas turbine, comprises predicting frequencies of combustion dynamics in a combustor using operating conditions of a gas turbine, receiving a signal from a sensor that is indicative of combustion dynamics in the combustor, and detecting a flashback if a frequency of the received signal does not correspond to the predicted frequencies.

  17. Variable cycle gas turbine engines

    NASA Technical Reports Server (NTRS)

    Johnson, J. E.; Foster, T. (Inventor)

    1977-01-01

    A technique, method, and apparatus were designed for varying the bypass ratio and modulating the flow of a gas turbine engine in order to achieve improved mixed mission performance. Embodiments include gas flow control system for management of core and bypass stream pressure comprising diverter valve means downstream of the core engine to selectively mix or separate the core and bypass exhaust streams. The flow control system may also include variable geometry means for maintaining the engine inlet airflow at a matched design level at all flight velocities. Earth preferred embodiment thus may be converted from a high specific thrust mixed flow cycle at supersonic velocities to a lower specific thrust separated flow turbofan system at subsonic velocities with a high degree of flow variability in each mode of operation.

  18. Gas turbine vane platform element

    DOEpatents

    Campbell, Christian X.; Schiavo, Anthony L.; Morrison, Jay A. (Oviedo, FL

    2012-08-28

    A gas turbine CMC shroud plate (48A) with a vane-receiving opening (79) that matches a cross-section profile of a turbine vane airfoil (22). The shroud plate (48A) has first and second curved circumferential sides (73A, 74A) that generally follow the curves of respective first and second curved sides (81, 82) of the vane-receiving opening. Walls (75A, 76A, 77A, 78A, 80, 88) extend perpendicularly from the shroud plate forming a cross-bracing structure for the shroud plate. A vane (22) may be attached to the shroud plate by pins (83) or by hoop-tension rings (106) that clamp tabs (103) of the shroud plate against bosses (105) of the vane. A circular array (20) of shroud plates (48A) may be assembled to form a vane shroud ring in which adjacent shroud plates are separated by compressible ceramic seals (93).

  19. Airfoil for a gas turbine

    DOEpatents

    Liang, George

    2011-01-18

    An airfoil is provided for a gas turbine comprising an outer structure comprising a first wall, an inner structure comprising a second wall spaced relative to the first wall such that a cooling gap is defined between at least portions of the first and second walls, and seal structure provided within the cooling gap between the first and second walls for separating the cooling gap into first and second cooling fluid impingement gaps. An inner surface of the second wall may define an inner cavity. The inner structure may further comprise a separating member for separating the inner cavity of the inner structure into a cooling fluid supply cavity and a cooling fluid collector cavity. The second wall may comprise at least one first impingement passage, at least one second impingement passage, and at least one bleed passage.

  20. Regenerator for gas turbine engine

    DOEpatents

    Lewakowski, John J.

    1979-01-01

    A rotary disc-type counterflow regenerator for a gas turbine engine includes a disc-shaped ceramic core surrounded by a metal rim which carries a coaxial annular ring gear. Bonding of the metal rim to the ceramic core is accomplished by constructing the metal rim in three integral portions: a driving portion disposed adjacent the ceramic core which carries the ring gear, a bonding portion disposed further away from the ceramic core and which is bonded thereto by elastomeric pads, and a connecting portion connecting the bonding portion to the driving portion. The elastomeric pads are bonded to radially flexible mounts formed as part of the metal rim by circumferential slots in the transition portion and lateral slots extending from one end of the circumferential slots across the bonding portion of the rim.

  1. Probabilistic Analysis of Gas Turbine Field Performance

    NASA Technical Reports Server (NTRS)

    Gorla, Rama S. R.; Pai, Shantaram S.; Rusick, Jeffrey J.

    2002-01-01

    A gas turbine thermodynamic cycle was computationally simulated and probabilistically evaluated in view of the several uncertainties in the performance parameters, which are indices of gas turbine health. Cumulative distribution functions and sensitivity factors were computed for the overall thermal efficiency and net specific power output due to the thermodynamic random variables. These results can be used to quickly identify the most critical design variables in order to optimize the design, enhance performance, increase system availability and make it cost effective. The analysis leads to the selection of the appropriate measurements to be used in the gas turbine health determination and to the identification of both the most critical measurements and parameters. Probabilistic analysis aims at unifying and improving the control and health monitoring of gas turbine aero-engines by increasing the quality and quantity of information available about the engine's health and performance.

  2. Gas turbine combustion and emission control

    NASA Astrophysics Data System (ADS)

    Schetter, B.

    The fundamentals of combustion are discussed in the context of gaseous and liquid fuels and gas turbine fuels. Methods for reducing the emission of pollutants in gas turbines are considered. These emissions are carbon monoxide, unburnt hydrocarbons, smoke/soot, nitrogen oxides, sulphur oxides, and carbon dioxide. The focus is on nitrogen oxides. The general principles of combustor and burner design are considered: aero/can type combustors, silo combustors, and annular combustors. Premix and diffusion flames are discussed.

  3. Combustion modeling in advanced gas turbine systems

    SciTech Connect

    Smoot, L.D.; Hedman, P.O.; Fletcher, T.H.

    1995-10-01

    The goal of the U.S. Department of Energy`s Advanced Turbine Systems (ATS) program is to help develop and commercialize ultra-high efficiency, environmentally superior, and cost competitive gas turbine systems for base-load applications in the utility, independent power producer, and industrial markets. Combustion modeling, including emission characteristics, has been identified as a needed, high-priority technology by key professionals in the gas turbine industry.

  4. Compact gas turbine power for fast ships

    SciTech Connect

    Lauriat, T.B.

    1986-01-01

    Gas turbines in the medium power class, 1000 to 5000 SHP, usually enjoy lightweight and small size due to an aircraft engine heritage and allow the designer of small ships the ability to consider much higher speed craft and still maintain a reasonable space allotment for machinery. This paper describes several gas turbines in the medium power range and discuss a number of recently designed and/or delivered high speed vessels using these engines.

  5. Modulated gas turbine cooling air

    SciTech Connect

    Schwarz, F.M.; Candelori, D.J.; Brooke, R.D.

    1993-07-06

    In an axial flow gas turbine engine in an aircraft, the engine having an annular flow of hot working fluid passing sequentially through a first bladed rotor stage, a vaned stator assembly having a plurality of hollow vanes, and a second bladed rotor stage; a flow resistant labyrinth seal comprised of an annular seal runner sealingly secured to the first and second rotor stages and a seal shroud surrounding and secured to the seal runner, forming a labyrinth flow passage therebetween; an upstream plenum in restricted fluid communication with the annular flow upstream of the vaned stator assembly and with the labyrinth flow passage; a downstream plenum in fluid communication with the labyrinth flow passage and in restricted flow communication with the annular flow downstream of the vaned stator assembly; a compressor; a conduit network connected to deliver a cooling airflow from the compressor to the upstream plenum, and a modulatable control valve means located in the conduit network, the method of operation comprising: measuring the temperature of gas passing through the labyrinth flow passage; sensing aircraft speed and comparing the sensed speed to a preselected air craft speed range; holding the valves open any item the sensed aircraft speed is less than the preselected aircraft speed range; and modulating he quantity of the cooling airflow in response to the measurement of the temperature of the gas passing through the labyrinth flow passage to keep the temperature at a substantially constant maximum value when the sensed aircraft speed is greater than the aircraft speed range.

  6. NEXT GENERATION GAS TURBINE SYSTEMS STUDY

    SciTech Connect

    Benjamin C. Wiant; Ihor S. Diakunchak; Dennis A. Horazak; Harry T. Morehead

    2003-03-01

    Under sponsorship of the U.S. Department of Energy's National Energy Technology Laboratory, Siemens Westinghouse Power Corporation has conducted a study of Next Generation Gas Turbine Systems that embraces the goals of the DOE's High Efficiency Engines and Turbines and Vision 21 programs. The Siemens Westinghouse Next Generation Gas Turbine (NGGT) Systems program was a 24-month study looking at the feasibility of a NGGT for the emerging deregulated distributed generation market. Initial efforts focused on a modular gas turbine using an innovative blend of proven technologies from the Siemens Westinghouse W501 series of gas turbines and new enabling technologies to serve a wide variety of applications. The flexibility to serve both 50-Hz and 60-Hz applications, use a wide range of fuels and be configured for peaking, intermediate and base load duty cycles was the ultimate goal. As the study progressed the emphasis shifted from a flexible gas turbine system of a specific size to a broader gas turbine technology focus. This shift in direction allowed for greater placement of technology among both the existing fleet and new engine designs, regardless of size, and will ultimately provide for greater public benefit. This report describes the study efforts and provides the resultant conclusions and recommendations for future technology development in collaboration with the DOE.

  7. Verification of creep performance of a ceramic gas turbine blade

    SciTech Connect

    Lin, H.T.; Becher, P.F.; Ferber, M.K.; Parthasarathy, V.

    1998-03-01

    Tensile creep tests were carried out on a Norton NT164 silicon nitride ceramic turbine blade containing 4 wt. % Y{sub 2}O{sub 3} sintering additive at 1,370 C in air under selected stress levels. The objective of this study was to measure the creep properties of test specimens extracted from a complex shaped ceramic gas turbine blade to verify the response of actual components. The creep results indicated that specimens from both the airfoil and dovetail sections exhibited creep rates that were about 4 to 100 times higher than those obtained from both the buttonhead and dogbone creep specimens machined from the developmental billets fabricated with the same composition and processing procedures. Electron microscopy analyses suggested that high creep rates and short lifetimes observed in specimens extracted from the turbine blade resulted from a higher glassy phase(s) content and smaller number density of elongated grain microstructure. Silicon nitride ceramics with an in-situ reinforced elongated microstructure have been the primary candidates for both advanced automotive and land-based gas turbine engine applications.

  8. Calculation of gas turbine characteristic

    NASA Astrophysics Data System (ADS)

    Mamaev, B. I.; Murashko, V. L.

    2016-04-01

    The reasons and regularities of vapor flow and turbine parameter variation depending on the total pressure drop rate π* and rotor rotation frequency n are studied, as exemplified by a two-stage compressor turbine of a power-generating gas turbine installation. The turbine characteristic is calculated in a wide range of mode parameters using the method in which analytical dependences provide high accuracy for the calculated flow output angle and different types of gas dynamic losses are determined with account of the influence of blade row geometry, blade surface roughness, angles, compressibility, Reynolds number, and flow turbulence. The method provides satisfactory agreement of results of calculation and turbine testing. In the design mode, the operation conditions for the blade rows are favorable, the flow output velocities are close to the optimal ones, the angles of incidence are small, and the flow "choking" modes (with respect to consumption) in the rows are absent. High performance and a nearly axial flow behind the turbine are obtained. Reduction of the rotor rotation frequency and variation of the pressure drop change the flow parameters, the parameters of the stages and the turbine, as well as the form of the characteristic. In particular, for decreased n, nonmonotonic variation of the second stage reactivity with increasing π* is observed. It is demonstrated that the turbine characteristic is mainly determined by the influence of the angles of incidence and the velocity at the output of the rows on the losses and the flow output angle. The account of the growing flow output angle due to the positive angle of incidence for decreased rotation frequencies results in a considerable change of the characteristic: poorer performance, redistribution of the pressure drop at the stages, and change of reactivities, growth of the turbine capacity, and change of the angle and flow velocity behind the turbine.

  9. Miniature probes for use in gas turbine testing. [component reliability measuring instruments

    NASA Technical Reports Server (NTRS)

    Glawe, G. E.; Krause, L. N.

    1974-01-01

    Several examples of miniature probes (null type as well as fixed position) are presented which have proved useful in aircraft and space power systems component testing and are applicable to automotive gas turbine testing. These probes are used to determine component or system performance from the measurement of gas temperature as well as total and static pressure, and flow direction. Detailed drawings of the sensors are presented along with experimental data covering the flow characteristics over the range of intended use.

  10. Evaluation of ceramics for stator application: Gas turbine engine report

    NASA Technical Reports Server (NTRS)

    Trela, W.; Havstad, P. H.

    1978-01-01

    Current ceramic materials, component fabrication processes, and reliability prediction capability for ceramic stators in an automotive gas turbine engine environment are assessed. Simulated engine duty cycle testing of stators conducted at temperatures up to 1093 C is discussed. Materials evaluated are SiC and Si3N4 fabricated from two near-net-shape processes: slip casting and injection molding. Stators for durability cycle evaluation and test specimens for material property characterization, and reliability prediction model prepared to predict stator performance in the simulated engine environment are considered. The status and description of the work performed for the reliability prediction modeling, stator fabrication, material property characterization, and ceramic stator evaluation efforts are reported.

  11. Advanced Gas Turbine (AGT) power-train system development

    NASA Technical Reports Server (NTRS)

    Helms, H. E.; Johnson, R. A.; Gibson, R. K.

    1982-01-01

    Technical work on the design and component testing of a 74.5 kW (100 hp) advanced automotive gas turbine is described. Selected component ceramic component design, and procurement were tested. Compressor tests of a modified rotor showed high speed performance improvement over previous rotor designs; efficiency improved by 2.5%, corrected flow by 4.6%, and pressure ratio by 11.6% at 100% speed. The aerodynamic design is completed for both the gasifier and power turbines. Ceramic (silicon carbide) gasifier rotors were spin tested to failure. Improving strengths is indicated by burst speeds and the group of five rotors failed at speeds between 104% and 116% of engine rated speed. The emission results from combustor testing showed NOx levels to be nearly one order of magnitude lower than with previous designs. A one piece ceramic exhaust duct/regenerator seal platform is designed with acceptable low stress levels.

  12. Emissions and performance of catalysts for gas turbine catalytic combustors

    NASA Technical Reports Server (NTRS)

    Anderson, D. N.

    1977-01-01

    Three noble-metal monolithic catalysts were tested in a 12-centimeter diameter combustion test rig to obtain emissions and performance data at conditions simulating the operation of a catalytic combustor for an automotive gas turbine engine. Tests with one of the catalysts at 800 K inlet mixture temperature 300,000 pa (3 atm) pressure, and a reference velocity (catalyst bed inlet velocity) of 10 m/sec demonstrated greater than 99 percent combustion efficiency for reaction temperatures higher than 1300 K. With a reference velocity of 25 m/sec the reaction temperature required to achieve the same combustion efficiency increased to 1380 K. The exit temperature pattern factors for all three catalysts were below 0.1 when adiabatic reaction temperatures were higher than 1400 K. The highest pressure drop was 4.5 percent at 25 m/sec reference velocity. Nitrogen oxides emissions were less than 0.1 g NO2/kg fuel for all test conditions.

  13. Catalyst durability evaluation for advanced gas turbine engines

    NASA Technical Reports Server (NTRS)

    Snow, G. C.; Pessagno, S. L.

    1982-01-01

    Catalytic combustion has demonstrated the ability to provide low NO(x) emissions while maintaining high combustion efficiency. Recently, under joint NASA Lewis, EPA, and Acurex sponsorship, a catalytic reactor was tested for 1000 hours to demonstrate durability in combustion environments representative of advanced automotive gas turbine engines. At a 740K air preheat temperature and a propane fuel/air ratio of 0.028 by mass, the adiabatic flame temperature was held at about 1700K. The graded cell monolithic reactor measured 5 cm in diameter by 10.2 cm in length and was operated at a reference velocity of 13.4 m/s at 1 atmosphere pressure. Measured NO(x) levels remained below 5 ppm while unburned hydrocarbon concentrations registered near zero and carbon monoxide levels were nominally below 20 ppm. The durability test included several parametric turndown studies and ended with a series of on/off cycling tests to further characterize reactor performance.

  14. Aircraft gas turbine materials and processes.

    PubMed

    Kear, B H; Thompson, E R

    1980-05-23

    Materials and processing innovations that have been incorporated into the manufacture of critical components for high-performance aircraft gas turbine engines are described. The materials of interest are the nickel- and cobalt-base superalloys for turbine and burner sections of the engine, and titanium alloys and composites for compressor and fan sections of the engine. Advanced processing methods considered include directional solidification, hot isostatic pressing, superplastic foring, directional recrystallization, and diffusion brazing. Future trends in gas turbine technology are discussed in terms of materials availability, substitution, and further advances in air-cooled hardware. PMID:17772808

  15. Combustion modeling in advanced gas turbine systems

    SciTech Connect

    Smoot, L.D.; Hedman, P.O.; Fletcher, T.H.; Brewster, B.S.; Kramer, S.K.

    1995-12-31

    Goal of DOE`s Advanced Turbine Systems program is to develop and commercialize ultra-high efficiency, environmentally superior, cost competitive gas turbine systems for base-load applications in utility, independent power producer, and industrial markets. Primary objective of the program here is to develop a comprehensive combustion model for advanced gas turbine combustion systems using natural gas (coal gasification or biomass fuels). The efforts included code evaluation (PCGC-3), coherent anti-Stokes Raman spectroscopy, laser Doppler anemometry, and laser-induced fluorescence.

  16. Emissions control for ground power gas turbines

    NASA Technical Reports Server (NTRS)

    Rudney, R. A.; Priem, R. J.; Juhasz, A. J.; Anderson, D. N.; Mroz, T. S.; Mularz, E. J.

    1977-01-01

    The similarities and differences of emissions reduction technology for aircraft and ground power gas turbines is described. The capability of this technology to reduce ground power emissions to meet existing and proposed emissions standards is presented and discussed. Those areas where the developing aircraft gas turbine technology may have direct application to ground power and those areas where the needed technology may be unique to the ground power mission are pointed out. Emissions reduction technology varying from simple combustor modifications to the use of advanced combustor concepts, such as catalysis, is described and discussed.

  17. Combustion research for gas turbine engines

    NASA Technical Reports Server (NTRS)

    Mularz, E. J.; Claus, R. W.

    1985-01-01

    Research on combustion is being conducted at Lewis Research Center to provide improved analytical models of the complex flow and chemical reaction processes which occur in the combustor of gas turbine engines and other aeropropulsion systems. The objective of the research is to obtain a better understanding of the various physical processes that occur in the gas turbine combustor in order to develop models and numerical codes which can accurately describe these processes. Activities include in-house research projects, university grants, and industry contracts and are classified under the subject areas of advanced numerics, fuel sprays, fluid mixing, and radiation-chemistry. Results are high-lighted from several projects.

  18. Mixer Assembly for a Gas Turbine Engine

    NASA Technical Reports Server (NTRS)

    Dai, Zhongtao (Inventor); Cohen, Jeffrey M. (Inventor); Fotache, Catalin G. (Inventor); Smith, Lance L. (Inventor); Hautman, Donald J. (Inventor)

    2015-01-01

    A mixer assembly for a gas turbine engine is provided, including a main mixer with fuel injection holes located between at least one radial swirler and at least one axial swirler, wherein the fuel injected into the main mixer is atomized and dispersed by the air flowing through the radial swirler and the axial swirler.

  19. Optical Temperature Sensor For Gas Turbines

    NASA Technical Reports Server (NTRS)

    Mossey, P. W.

    1987-01-01

    New design promises accuracy even in presence of contamination. Improved sensor developed to measure gas temperatures up to 1,700 degree C in gas-turbine engines. Sensor has conical shape for mechanical strengths and optical configuration insensitive to deposits of foreign matter on sides of cone.

  20. Research and development of ceramic gas turbine

    SciTech Connect

    Suzuki, Kazuo

    1993-12-31

    The CO{sub 2} caused by the consumption of hydrocarbon fuel is one of the main gases which affect the global climate. In order to reduce the formation of CO{sub 2}, it is necessary to conserve energy as effectively as possible. Therefore the heat energy provided by the fuel should be utilized in multi-cascades. The energy at the high temperature should be used for the generation of electric power and the energy at low temperature could be used for making the steam and the hot water. The gas turbine is preferable for this purpose. The heat energy of exhaust gas can be reused more easily. The two systems are proposed by using the gas turbine as the high temperature stage. One is the cogeneration system and the other is the combined cycle. The former generates electric power by the gas turbine and make steam or hot water in the exhaust gas. The latter employs the gas turbine as the high temperature cycle and the steam turbine as the low temperature cycle.

  1. Gas turbine combustion chamber with air scoops

    SciTech Connect

    Mumford, S.E.; Smed, J.P.

    1989-12-19

    This patent describes a gas turbine combustion chamber. It comprises: means for admission of fuel to the upstream end thereof and discharge of hot gases from the downstream end thereof, and a combustion chamber wall, having an outer surface, with apertures therethrough, and air scoops provided through the apertures to direct air into the combustion chamber.

  2. Advanced Coal-Fueled Gas Turbine Program

    SciTech Connect

    Horner, M.W.; Ekstedt, E.E.; Gal, E.; Jackson, M.R.; Kimura, S.G.; Lavigne, R.G.; Lucas, C.; Rairden, J.R.; Sabla, P.E.; Savelli, J.F.; Slaughter, D.M.; Spiro, C.L.; Staub, F.W.

    1989-02-01

    The objective of the original Request for Proposal was to establish the technological bases necessary for the subsequent commercial development and deployment of advanced coal-fueled gas turbine power systems by the private sector. The offeror was to identify the specific application or applications, toward which his development efforts would be directed; define and substantiate the technical, economic, and environmental criteria for the selected application; and conduct such component design, development, integration, and tests as deemed necessary to fulfill this objective. Specifically, the offeror was to choose a system through which ingenious methods of grouping subcomponents into integrated systems accomplishes the following: (1) Preserve the inherent power density and performance advantages of gas turbine systems. (2) System must be capable of meeting or exceeding existing and expected environmental regulations for the proposed application. (3) System must offer a considerable improvement over coal-fueled systems which are commercial, have been demonstrated, or are being demonstrated. (4) System proposed must be an integrated gas turbine concept, i.e., all fuel conditioning, all expansion gas conditioning, or post-expansion gas cleaning, must be integrated into the gas turbine system.

  3. Gas turbines for APFBC repowering applications

    SciTech Connect

    Rockey, J.M.; Freier, M.D.; Weinstein, R.E.

    1999-07-01

    It is often difficult to repower an existing steam unit with a natural gas fired power turbine. This is because the gas turbine exhaust is generally too low in temperature to meet the superheat and reheat steam needs of existing steam turbines without making compromises that make less than effective use of existing equipment. However, advanced circulating pressurized fluidized bed combustion combined cycle (APFBC) technology has several features that make it an effective option for repowering. The main feature is that existing steam turbine superheat and reheat steam demand can be met by firing char and, if necessary, coal in the fluid bed combustor. The heat energy rejected from the gas turbine can then be used as a supplement to the steam generated in the fluid bed combustor. APFBC repowering significantly improves plant efficiency, environmental performance, and reduces operating costs. This paper describes APFBC-modifications of gas turbines, from several manufacturers that have potential for repowering existing steam plants with high efficiency APFBC technology. The paper discusses the issues that must be addressed by the gas turbine manufacturers for APFBC repowering service.

  4. Integrated gas turbine engine-nacelle

    NASA Technical Reports Server (NTRS)

    Adamson, A. P.; Sargisson, D. F.; Stotler, C. L., Jr. (Inventor)

    1977-01-01

    A nacelle for use with a gas turbine engine is presented. An integral webbed structure resembling a spoked wheel for rigidly interconnecting the nacelle and engine, provides lightweight support. The inner surface of the nacelle defines the outer limits of the engine motive fluid flow annulus while the outer surface of the nacelle defines a streamlined envelope for the engine.

  5. Tempest gas turbine extends EGT product line

    SciTech Connect

    Chellini, R.

    1995-07-01

    With the introduction of the 7.8 MW (mechanical output) Tempest gas turbine, ECT has extended the company`s line of its small industrial turbines. The new Tempest machine, featuring a 7.5 MW electric output and a 33% thermal efficiency, ranks above the company`s single-shaft Typhoon gas turbine, rated 3.2 and 4.9 MW, and the 6.3 MW Tornado gas turbine. All three machines are well-suited for use in combined heat and power (CHP) plants, as demonstrated by the fact that close to 50% of the 150 Typhoon units sold are for CHP applications. This experience has induced EGT, of Lincoln, England, to announce the introduction of the new gas turbine prior to completion of the testing program. The present single-shaft machine is expected to be used mainly for industrial trial cogeneration. This market segment, covering the needs of paper mills, hospitals, chemical plants, ceramic industry, etc., is a typical local market. Cogeneration plants are engineered according to local needs and have to be assisted by local organizations. For this reason, to efficiently cover the world market, EGT has selected a number of associates that will receive from Lincoln completely engineered machine packages and will engineer the cogeneration system according to custom requirements. These partners will also assist the customer and dispose locally of the spares required for maintenance operations.

  6. Can advanced gas turbines meet all demands

    SciTech Connect

    Makansi, J.

    1993-07-01

    This article examines the wisdom of the power industry's reliance on the gas turbine for satisfying all demands placed on today's power plants, including lowering NO[sub x] emissions. The topics of the article include the price of environmentalism, durability and reliability problems, performance impacts of achieving low NO[sub x] emissions, balance of plant problems and fuel issues.

  7. SMALL SCALE BIOMASS FUELED GAS TURBINE ENGINE

    EPA Science Inventory

    A new generation of small scale (less than 20 MWe) biomass fueled, power plants are being developed based on a gas turbine (Brayton cycle) prime mover. These power plants are expected to increase the efficiency and lower the cost of generating power from fuels such as wood. The n...

  8. Advanced IGCC/Hydrogen Gas Turbine Development

    SciTech Connect

    York, William; Hughes, Michael; Berry, Jonathan; Russell, Tamara; Lau, Y. C.; Liu, Shan; Arnett, Michael; Peck, Arthur; Tralshawala, Nilesh; Weber, Joseph; Benjamin, Marc; Iduate, Michelle; Kittleson, Jacob; Garcia-Crespo, Andres; Delvaux, John; Casanova, Fernando; Lacy, Ben; Brzek, Brian; Wolfe, Chris; Palafox, Pepe; Ding, Ben; Badding, Bruce; McDuffie, Dwayne; Zemsky, Christine

    2015-07-30

    The objective of this program was to develop the technologies required for a fuel flexible (coal derived hydrogen or syngas) gas turbine for IGCC that met DOE turbine performance goals. The overall DOE Advanced Power System goal was to conduct the research and development (R&D) necessary to produce coal-based IGCC power systems with high efficiency, near-zero emissions, and competitive capital cost. To meet this goal, the DOE Fossil Energy Turbine Program had as an interim objective of 2 to 3 percentage points improvement in combined cycle (CC) efficiency. The final goal is 3 to 5 percentage points improvement in CC efficiency above the state of the art for CC turbines in IGCC applications at the time the program started. The efficiency goals were for NOx emissions of less than 2 ppm NOx (@15 % O2). As a result of the technologies developed under this program, the DOE goals were exceeded with a projected 8 point efficiency improvement. In addition, a new combustion technology was conceived of and developed to overcome the challenges of burning hydrogen and achieving the DOE’s NOx goal. This report also covers the developments under the ARRA-funded portion of the program that include gas turbine technology advancements for improvement in the efficiency, emissions, and cost performance of gas turbines for industrial applications with carbon capture and sequestration. Example applications could be cement plants, chemical plants, refineries, steel and aluminum plants, manufacturing facilities, etc. The DOE’s goal for more than 5 percentage point improvement in efficiency was met with cycle analyses performed for representative IGCC Steel Mill and IGCC Refinery applications. Technologies were developed in this program under the following areas: combustion, larger latter stage buckets, CMC and EBC, advanced materials and coatings, advanced configurations to reduce cooling, sealing and rotor purge flows, turbine aerodynamics, advanced sensors, advancements in first

  9. The evaporative gas turbine (EGT) cycle

    SciTech Connect

    Horlock, J.H.

    1998-04-01

    Humidification of the flow through a gas turbine has been proposed in a variety of forms. The STIG plant involves the generation of steam by the gas turbine exhaust in a heat recovery steam generator (HRSG), and its injection into or downstream of the combustion chamber. This increases the mass flow through the turbine and the power output from the plant, with a small increase in efficiency. In the evaporative gas turbine (or EGT) cycle, water is injected in the compressor discharge in a regenerative gas turbine cycle (a so-called CBTX plant--compressor [C], burner [B], turbine [T], heat exchanger [X]); the air is evaporatively cooled before it enters the heat exchanger. While the addition of water increases the turbine mass flow and power output, there is also apparent benefit in reducing the temperature drop in the exhaust stack. In one variation of the basic EGT cycle, water is also added downstream of the evaporative aftercooler, even continuously in the heat exchanger. There are several other variations on the basic cycle (e.g., the cascaded humidified advanced turbine [CHAT]). The present paper analyzes the performance of the EGT cycle. The basic thermodynamics are first discussed, and related to the cycle analysis of a dry regenerative gas turbine plant. Subsequently some detailed calculations of EGT cycles are presented. The main purpose of the work is to seek the optimum pressure ratio in the EGT cycle for given constraints (e.g., fixed maximum to minimum temperature). It is argued that this optimum has a relatively low value.

  10. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Topics covered include the AGT 101 engine test; compressor design modification; cold air turbine testing; Mod 1 alloy turbine rotor fabrication; combustion aspects; regenerator development; and thermal screening tests for ceramic materials. The foil gas bearings, rotor dynamics, and AGT controls and accessories are also considered.

  11. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Preliminary layouts were made for the exhaust system, air induction system, and battery installation. Points of interference were identified and resolved by altering either the vehicle or engine designs. An engine general arrangement evolved to meet the vehicle engine compartment constraints while minimizing the duct pressure losses and the heat rejection. A power transfer system (between gasifier and power turbines) was developed to maintain nearly constant temperatures throughout the entire range of engine operation. An advanced four speed automatic transmission was selected to be used with the engine. Performance calculations show improvements in component efficiencies and an increase in fuel economy. A single stage centrifugal compressor design was completed and released for procurement. Gasifier turbine, power turbine, combustor, generator, secondary systems, materials, controls, and transmission development are reported.

  12. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Compressor development, turbine, combustion, regenerator system, gearbox/transmission, ceramic material and component development, foil gas bearings, bearings and seals, rotor dynamics development, and controls and accessories are discussed.

  13. Advanced Gas Turbine (AGT) powertrain system development for automotive applications

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Rotor dynamic instability investigations were conducted. Forward ball bearing hydraulic mount configurations were tested with little effect. Trial assembly of S/N 002 ceramic engine was initiated. Impeller design activities were completed on the straight line element (SLE) blade definition to address near-net-shape powder metal die forging. Performance characteristics of the Baseline Test 2A impeller were closely preserved. The modified blading design has been released for tooling procurement. Developmental testing of the diffusion flame combustor (DFC) for initial use in the S/N 002 2100 F ceramic structures engine was completed. A natural gas slave preheater was designed and fabricated. Preliminary regenerator static seal rig testing showed a significant reduction in leakage and sensitivity to stack height. Ceramic screening tests were completed and two complete sets of ceramic static structures were qualified for engine testing. Efforts on rotor dynamics development to resolve subsynchronous motion were continued.

  14. Large eddy simulation applications in gas turbines.

    PubMed

    Menzies, Kevin

    2009-07-28

    The gas turbine presents significant challenges to any computational fluid dynamics techniques. The combination of a wide range of flow phenomena with complex geometry is difficult to model in the context of Reynolds-averaged Navier-Stokes (RANS) solvers. We review the potential for large eddy simulation (LES) in modelling the flow in the different components of the gas turbine during a practical engineering design cycle. We show that while LES has demonstrated considerable promise for reliable prediction of many flows in the engine that are difficult for RANS it is not a panacea and considerable application challenges remain. However, for many flows, especially those dominated by shear layer mixing such as in combustion chambers and exhausts, LES has demonstrated a clear superiority over RANS for moderately complex geometries although at significantly higher cost which will remain an issue in making the calculations relevant within the design cycle. PMID:19531505

  15. Endwall Treatment and Method for Gas Turbine

    NASA Technical Reports Server (NTRS)

    Hathaway, Michael D. (Inventor); Strazisar, Anthony J. (Inventor); Suder, Kenneth L. (Inventor)

    2006-01-01

    An endwall treatment for a gas turbine engine having at least one rotor blade extending from a rotatable hub and a casing circumferentially surrounding the rotor and the hub, the endwall treatment including, an inlet formed in an endwall of the gas turbine engine adapted to ingest fluid from a region of a higher-pressure fluid, an outlet formed in the endwall and located in a region of lower pressure than the inlet, wherein the inlet and the outlet are in a fluid communication with each other, the outlet being adapted to inject the fluid from the inlet in the region of lower pressure, and wherein the outlet is at least partially circumferentially offset relative to the inlet.

  16. Corrosion Issues for Ceramics in Gas Turbines

    NASA Technical Reports Server (NTRS)

    Jacobson, Nathan; Opila, Elizabeth; Nickel, Klaus G.

    2004-01-01

    The requirements for hot-gas-path materials in gas turbine engines are demanding. These materials must maintain high strength and creep resistance in a particularly aggressive environment. A typical gas turbine environment involves high temperatures, rapid gas flow rates, high pressures, and a complex mixture of aggressive gases. Over the past forty years, a wealth of information on the behavior of ceramic materials in heat engine environments has been obtained. In the first part of the talk we summarize the behavior of monolithic SiC and Si3N4. These materials show excellent baseline behavior in clean, oxygen environments. However the aggressive components in a heat engine environment such as water vapor and salt deposits can be quite degrading. In the second part of the talk we discuss SiC-based composites. The critical issue with these materials is oxidation of the fiber coating. We conclude with a brief discussion of future directions in ceramic corrosion research.

  17. The Trend of Future Gas Turbine Technology

    NASA Technical Reports Server (NTRS)

    Hartman, M. J.

    1983-01-01

    Turbomachinery system component research to advance the technology of aviation turbofan and turbojet engines is discussed. Areas of research include compressors, turbines, internal flow analysis, combustion, fuels, materials, structures, bearings, seals, lubrication, dynamics and controls, and instrumentation. A review of the research directions being taken in these areas and the steady advances being made provides a reasonable glimpse at gas turbine technology of the future.

  18. Flameholder for gas turbine engine afterburner

    SciTech Connect

    Bigelow, E.C.; Gulati, A.

    1992-07-14

    This patent describes a flameholder for reducing screech in gas turbine engines. It comprises: an elongated V-shaped member having a pair of opposing elongated walls joined at one end and diverging to respective trailing edges, the apex of the elongated V-shaped member facing upstream; and a plurality of vortex creating members extending from each of the trailing edges in a downstream direction.

  19. Detonation wave compression in gas turbines

    NASA Technical Reports Server (NTRS)

    Wortman, A.

    1986-01-01

    A study was made of the concept of augmenting the performance of low pressure ratio gas turbines by detonation wave compression of part of the flow. The concept exploits the constant volume heat release of detonation waves to increase the efficiency of the Brayton cycle. In the models studied, a fraction of the compressor output was channeled into detonation ducts where it was processed by transient transverse detonation waves. Gas dynamic studies determined the maximum cycling frequency of detonation ducts, proved that upstream propagation of pressure pulses represented no problems and determined the variations of detonation duct output with time. Mixing and wave compression were used to recombine the combustor and detonation duct flows and a concept for a spiral collector to further smooth the pressure and temperature pulses was presented as an optional component. The best performance was obtained with a single firing of the ducts so that the flow could be re-established before the next detonation was initiated. At the optimum conditions of maximum frequency of the detonation ducts, the gas turbine efficiency was found to be 45 percent while that of a corresponding pressure ratio 5 conventional gas turbine was only 26%. Comparable improvements in specific fuel consumption data were found for gas turbines operating as jet engines, turbofans, and shaft output machines. Direct use of the detonation duct output for jet propulsion proved unsatisfactory. Careful analysis of the models of the fluid flow phenomena led to the conclusion that even more elaborate calculations would not diminish the uncertainties in the analysis of the system. Feasibility of the concept to work as an engine now requires validation in an engineering laboratory experiment.

  20. Corrosion and corrosion prevention in gas turbines

    NASA Technical Reports Server (NTRS)

    Mom, A. J. A.; Kolkman, H. J.

    1985-01-01

    The conditions governing the corrosion behavior in gas turbines are surveyed. Factors such as temperature, relative humidity, the presence of sulfur and nitrogen dioxide, and fuel quality are discussed. Electromechanical corrosion at relatively low temperature in compressors; oxidation; and hot corrosion (sulfidation) at high temperature in turbines are considered. Corrosion prevention by washing and rinsing, fueld additives, and corrosion resistant materials and coatings are reviewed.

  1. Desulfurization Of Gas-Turbine Blades

    NASA Technical Reports Server (NTRS)

    Outlaw, Ronald A.

    1994-01-01

    Sulfur removed from nickel-base superalloy used to make gas-turbine blades by heating alloy and simultaneously subjecting it to sputtering by directed Ar(Sup+) ions from ion gun or from glow discharge. Reduction of sulfur content of superalloy by factor of 10 increases lifetime of turbine blade made of alloy by similar factor, because stability of protective surface oxide formed during operation of turbine increased.

  2. Insert metering plates for gas turbine nozzles

    DOEpatents

    Burdgick, Steven S.; Itzel, Gary; Chopra, Sanjay; Abuaf, Nesim; Correia, Victor H.

    2004-05-11

    The invention comprises a metering plate which is assembled to an impingement insert for use in the nozzle of a gas turbine. The metering plate can have one or more metering holes and is used to balance the cooling flow within the nozzle. A metering plate with multiple holes reduces static pressure variations which result from the cooling airflow through the metering plate. The metering plate can be assembled to the insert before or after the insert is inserted into the nozzle.

  3. Integrated gas turbine engine-nacelle

    NASA Technical Reports Server (NTRS)

    Adamson, A. P.; Sargisson, D. F.; Stotler, C. L., Jr. (Inventor)

    1979-01-01

    A nacelle for use with a gas turbine engine is provided with an integral webbed structure resembling a spoked wheel for rigidly interconnecting the nacelle and engine. The nacelle is entirely supported in its spacial relationship with the engine by means of the webbed structure. The inner surface of the nacelle defines the outer limits of the engine motive fluid flow annulus, while the outer surface of the nacelle defines a streamlined envelope for the engine.

  4. New versions of gas turbine being shipped

    SciTech Connect

    1997-09-15

    Redesigned versions of a popular gas turbine have recently been ordered for a US and an Italian company. ARCO Alaska Inc., Anchorage, and Bioelettrica S.p.A., Pisa, have each ordered uprated versions of Nuovo Pignone`s PGT 10 gas turbine, designated as PGT 10B. Nuovo Pignone says power output has been increased 10% to 11.6 mw in a design intended for industrial, cogeneration, and utility applications. The PGT 10B is also now available in a single-shaft version, whereas previously it had been available only as a two-shaft machine. ARCO Alaska`s order is for a two-shaft version for electric-power generation. It will be fueled primarily by natural gas but can burn a light liquid fuel. In addition, ARCO Alaska ordered a 26.3-mw MS5001 turbogenerator, a centrifugal compressor driven by a 38,000-hp MS5002 gas turbine, and a centrifugal compressor driven by an electric motor. As its primary fuel, the PGT 10B will use low-heat-value gas obtained from the gasification of biomass. Natural gas will be the start-up and backup fuel.

  5. Control for a gas turbine engine

    SciTech Connect

    Romano, T.J.

    1992-08-04

    This patent describes a gas turbine engine having fuel metering means for delivering fuel to the engine and including means for controlling the fuel metering means including speed control means and slave-datum control responsive to a speed request signal and limit signal for limiting the fuel metering means for producing a signal that is integrated with respect to time for controlling the speed control means, and slave-datum limit control means for further limiting the slave-datum control so that its output is indicative of the maximum or minimum constraints of the engine during the engine's acceleration and deceleration modes of operation whereby the windup effect on the speed control means is eliminated, the output produced by the slave datum limit control means is a function of the formula: ((maximum constraint) [minus] (KOP [times] 'slave-datum'))/KP + speed feedback, where: maximum constraint is the surge limit of the gas turbine engine. KOP [times] 'slave-datum' is the scheduled engine operating point required for steady state engine operation, KP is the proportional gain of an engine governor, KIP is the slope of an engine operating line and speed feedback is indicative of the rotational speed of the gas turbine engine.

  6. The marriage of gas turbines and coal

    SciTech Connect

    Bajura, R.A.; Webb, H.A.

    1991-09-01

    This paper reports on developing gas turbine systems that can use coal or a coal-based fuel ensures that the United States will have cost-effective environmentally sound options for supplying future power generation needs. Power generation systems that marry coal or a coal-based fuel to a gas turbine Some matchmakers would consider this an unlikely marriage. Historically, most gas turbines have been operated only on premium fuels, primarily natural gas or distillate oil. The perceived problems from using coal or coal-based fuels in turbines are: Erosion and deposition: Coal ash particles in the hot combustion gases passing through the expander turbine could erode or deposit on the turbine blades. Corrosion: Coal combustion will release alkali compounds form the coal ash. Alkali in the hot gases passing through the expander turbine can cause corrosion of high-temperature metallic surfaces. Emissions: coal contains higher levels of ash, fuel-bound sulfur and nitrogen compounds, and trace contaminants than premium fuels. Meeting stringent environmental regulations for particulates, sulfur dioxide (SO{sub 2}), nitrogen oxides (NO{sub x}), and trace contaminants will be difficult. Economics: Coal-based systems are expensive to build. The difference in price between coal and premium fuels must be large enough to justify the higher capital cost.

  7. High temperature heat exchanger studies for applications to gas turbines

    NASA Astrophysics Data System (ADS)

    Min, June Kee; Jeong, Ji Hwan; Ha, Man Yeong; Kim, Kui Soon

    2009-12-01

    Growing demand for environmentally friendly aero gas-turbine engines with lower emissions and improved specific fuel consumption can be met by incorporating heat exchangers into gas turbines. Relevant researches in such areas as the design of a heat exchanger matrix, materials selection, manufacturing technology, and optimization by a variety of researchers have been reviewed in this paper. Based on results reported in previous studies, potential heat exchanger designs for an aero gas turbine recuperator, intercooler, and cooling-air cooler are suggested.

  8. Applications of high-temperature powder metal aluminum alloys to small gas turbines

    NASA Technical Reports Server (NTRS)

    Millan, P. P., Jr.

    1982-01-01

    A program aimed at the development of advanced powder-metallurgy (PM) aluminum alloys for high-temperature applications up to 650 F using the concepts of rapid solidification and mechanical alloying is discussed. In particular, application of rapidly solidified PM aluminum alloys to centrifugal compressor impellers, currently used in auxiliary power units for both military and commercial aircraft and potentially for advanced automotive gas turbine engines, is examined. It is shown that substitution of high-temperature aluminum for titanium alloy impellers operating in the 360-650 F range provides significant savings in material and machining costs and results in reduced component weight, and consequently, reduced rotating group inertia requirements.

  9. Advanced Gas Turbine (AGT): Power-train system development

    NASA Technical Reports Server (NTRS)

    Helms, H. E.; Johnson, R. A.; Gibson, R. K.; Smith, L. B.

    1983-01-01

    Technical work on the design and effort leading to the testing of a 74.5 kW (100 hp) automotive gas turbine is described. The general effort was concentrated on building an engine for test starting in July. The buildup progressed with only routine problems and the engine was delivered to the test stand 9 July. In addition to the engine build effort, work continued in selected component areas. Ceramic turbine parts were built and tested. Burst tests of ceramic rotors show strengths are approaching that achieved in test bars; proof testing is required for acceptable strength ceramic vanes. Over 25 hours was accumulated on the combustor rig in three test modes: pilot nozzle only, start nozzle, and main nozzle operation. Satisfactory ignition was achieved for a wide range of starting speeds and the lean blowout limit was as low as 0.06 kg/b (0.14 lb/hr). Lean blowout was more a function of nozzle atomization than fuel/air ratio. A variety of cycle points were tested. Transition from start nozzle flow to main nozzle flow was done manually without difficulty. Regenerator parts were qualification tested without incident and the parts were assembled on schedule. Rig based performance matched first build requirements. Repeated failures in the harmonic drive gearbox during rig testing resulted in that concept being abandoned for an alternate scheme.

  10. Functionally graded mullite coatings for gas turbines

    NASA Astrophysics Data System (ADS)

    Kulkarni, Tushar

    The next generation of heat exchangers and gas turbines require high performance materials as they need to operate at higher temperatures for higher efficiency. SiC and Si3N4 are promising candidates as they have excellent high temperature properties. However, when used in complex combustion environments found in gas-turbine applications, these materials have two major concerns; namely hot-corrosion and recession. It is well established that environmental barrier coatings (EBC) can be utilized to overcome these limitations. Although chemical vapor deposited (CVD) mullite (3Al2O 3.2SiO2) coatings developed before this study have shown promise in protecting Si-based substrates, there is concern that the silica content within the mullite coating itself might be susceptible to hot-corrosion and recession during long term exposure to corrosive atmospheres containing Na/V salts and water vapor. There is thus strong motivation to substantially reduce or even virtually eliminate the silica component from the surfaces of mullite coatings that are in direct contact with atmospheres containing corrosive oxides and steam. In this study, CVD has been used to deposit mullite coatings with potential promise to protect Si-based ceramics for high temperature applications. The composition of these functionally graded mullite coatings was varied from silica-rich close to the coating/substrate (SiC) interface for coefficient of thermal expansion match to alumina-rich towards the outer surface of the coating. In the process, the highest alumina-rich mullite ever reported has been deposited. The phase transformation and hot-corrosion behavior of the coatings was also investigated in this work. The coatings show immense potential to protect Si-based ceramics. It is expected that these coatings will have very broad impact by enabling gas turbines to operate at higher temperatures leading to improved fuel efficiency and reduced emissions.

  11. Advanced coal-fueled gas turbine systems

    SciTech Connect

    Wenglarz, R.A.

    1994-08-01

    Several technology advances since the early coal-fueled turbine programs that address technical issues of coal as a turbine fuel have been developed in the early 1980s: Coal-water suspensions as fuel form, improved methods for removing ash and contaminants from coal, staged combustion for reducing NO{sub x} emissions from fuel-bound nitrogen, and greater understanding of deposition/erosion/corrosion and their control. Several Advanced Coal-Fueled Gas Turbine Systems programs were awarded to gas turbine manufacturers for for components development and proof of concept tests; one of these was Allison. Tests were conducted in a subscale coal combustion facility and a full-scale facility operating a coal combustor sized to the Allison Model 501-K industrial turbine. A rich-quench-lean (RQL), low nitrogen oxide combustor design incorporating hot gas cleanup was developed for coal fuels; this should also be applicable to biomass, etc. The combustor tests showed NO{sub x} and CO emissions {le} levels for turbines operating with natural gas. Water washing of vanes from the turbine removed the deposits. Systems and economic evaluations identified two possible applications for RQL turbines: Cogeneration plants based on Allison 501-K turbine (output 3.7 MW(e), 23,000 lbs/hr steam) and combined cycle power plants based on 50 MW or larger gas turbines. Coal-fueled cogeneration plant configurations were defined and evaluated for site specific factors. A coal-fueled turbine combined cycle plant design was identified which is simple, compact, and results in lower capital cost, with comparable efficiency and low emissions relative to other coal technologies (gasification, advanced PFBC).

  12. Gas Turbine Engine Inlet Wall Design

    NASA Technical Reports Server (NTRS)

    Florea, Razvan Virgil (Inventor); Matalanis, Claude G. (Inventor); Stucky, Mark B. (Inventor)

    2016-01-01

    A gas turbine engine has an inlet duct formed to have a shape with a first ellipse in one half and a second ellipse in a second half. The second half has an upstream most end which is smaller than the first ellipse. The inlet duct has a surface defining the second ellipse which curves away from the first ellipse, such that the second ellipse is larger at an intermediate location. The second ellipse is even larger at a downstream end of the inlet duct leading into a fan.

  13. Optical systems for gas turbine engines

    NASA Astrophysics Data System (ADS)

    Wrigley, Mark

    1986-01-01

    The design and fabrication of a turbine-blade pyrometer transducer for in situ measurements of blade temperature in operating gas-turbine engines are described and illustrated with diagrams, drawings, graphs, and photographs. Consideration is given to the primary components (optical probe, fiber-optic cable, and electronics), the operating environment (extreme temperatures and pressures, vibration, EMI, and liquids), the design specifications, and specific fabrication techniques. It is pointed out that electrooptic transducers of this type reduce the measurement error to + or - 10 C, and that the same sensors can be used to measure blade-tip clearance and shaft speed or to detect flame-out.

  14. High temperature surface protection. [10 gas turbines

    NASA Technical Reports Server (NTRS)

    Levine, S. R.

    1978-01-01

    Alloys of the MCrAlX type are the basis for high temperature surface protection systems in gas turbines. M can be one or more of Ni, Co, or Fe and X denotes a reactive metal added to enhance oxide scale adherence. The selection and formation as well as the oxidation, hot corrosion and thermal fatigue performance of MCrAlX coatings are discussed. Coatings covered range from simple aluminides formed by pack cementation to the more advanced physical vapor deposition overlay coatings and developmental plasma spray deposited thermal barrier coatings.

  15. Internal cooling circuit for gas turbine bucket

    SciTech Connect

    Hyde, Susan Marie; Davis, Richard Mallory

    2005-10-25

    In a gas turbine bucket having a shank portion and an airfoil portion having leading and trailing edges and pressure and suction sides, an internal cooling circuit, the internal cooling circuit having a serpentine configuration including plural radial outflow passages and plural radial inflow passages, and wherein a coolant inlet passage communicates with a first of the radial outflow passages along the trailing edge, the first radial outflow passage having a plurality of radially extending and radially spaced elongated rib segments extending between and connecting the pressure and suction sides in a middle region of the first passage to prevent ballooning of the pressure and suction sides at the first radial outflow passage.

  16. Gas turbine engine and composite parts

    SciTech Connect

    Prewo, K.M.; Brennan, J.J.

    1988-04-19

    A gas turbine engine core engine component blade, vane, disk, side plate, seal, combustor liner, flap, burner case structure, or turbine case structure, is described comprising a silicon carbide fiber reinforced glass composite consisting essentially of about 30% to about 70% by volume silicon carbide fibers in a glass matrix selected from the group consisting of borosilicate glass, high silica content glass, aluminosilicate glass and mixtures thereof, the composite having a fracture toughness exemplified by a critical stress intensity factor above about 15,000 psi (inch)/sup 1/2/, high temperature strength, high temperature oxidation stability and insulating properties.

  17. Cooling arrangement for a gas turbine component

    DOEpatents

    Lee, Ching-Pang; Heneveld, Benjamin E

    2015-02-10

    A cooling arrangement (82) for a gas turbine engine component, the cooling arrangement (82) having a plurality of rows (92, 94, 96) of airfoils (98), wherein adjacent airfoils (98) within a row (92, 94, 96) define segments (110, 130, 140) of cooling channels (90), and wherein outlets (114, 134) of the segments (110, 130) in one row (92, 94) align aerodynamically with inlets (132, 142) of segments (130, 140) in an adjacent row (94, 96) to define continuous cooling channels (90) with non continuous walls (116, 120), each cooling channel (90) comprising a serpentine shape.

  18. Gas turbine combustor stabilization by heat recirculation

    NASA Technical Reports Server (NTRS)

    Ganji, A.; Short, J.; Branch, M. C.; Oppenheim, A. K.

    1975-01-01

    The feasibility of heat recirculation for stabilization of lean mixtures and emission reduction has been studied in detail for a typical aircraft gas turbine combustor. Thermodynamic calculations have indicated temperature and heat recirculation rates for operation of the combustor over a range of combustion zone equivalence ratios and for varying modes of desired engine operation. Calculations indicate the feasibility of stabilizing the combustion zone at equivalence ratios as low as 0.2 with achievable heat recirculation rates. Detailed chemical kinetic calculations suggest that combustor heat release is maintained with reaction completion substantially before the NO forming reactions, even though CO is rapidly oxidized in this same region.

  19. Micro-combustor for gas turbine engine

    DOEpatents

    Martin, Scott M.

    2010-11-30

    An improved gas turbine combustor (20) including a basket (26) and a multiplicity of micro openings (29) arrayed across an inlet wall (27) for passage of a fuel/air mixture for ignition within the combustor. The openings preferably have a diameter on the order of the quenching diameter; i.e. the port diameter for which the flame is self-extinguishing, which is a function of the fuel mixture, temperature and pressure. The basket may have a curved rectangular shape that approximates the shape of the curved rectangular shape of the intake manifolds of the turbine.

  20. Gas turbine engine with recirculating bleed

    NASA Technical Reports Server (NTRS)

    Adamson, A. P. (Inventor)

    1978-01-01

    Carbon monoxide and unburned hydrocarbon emissions in a gas turbine engine are reduced by bleeding hot air from the engine cycle and introducing it back into the engine upstream of the bleed location and upstream of the combustor inlet. As this hot inlet air is recycled, the combustor inlet temperature rises rapidly at a constant engine thrust level. In most combustors, this will reduce carbon monoxide and unburned hydrocarbon emissions significantly. The preferred locations for hot air extraction are at the compressor discharge or from within the turbine, whereas the preferred reentry location is at the compressor inlet.

  1. ADVANCED GAS TURBINE SYSTEMS RESEARCH PROGRAM

    SciTech Connect

    Lawrence P. Golan

    2003-05-01

    The activities of the Advanced Gas Turbine Systems Research (AGTSR) program for the reporting period October 1, 2002 to December 31, 2002 are described in this quarterly report. No new membership, workshops, research projects, internships, faculty fellowships or special studies were initiated during this reporting period. Contract completion is set for June 30, 2003. During the report period, six research progress reports were received (3 final reports and 3 semi-annual reports). The University of Central Florida contract SR080 was terminated during this period, as UCF was unable to secure research facilities. AGTSR now projects that it will under spend DOE obligated funds by approximately 340-350K$.

  2. Thermal barrier coatings for aircraft gas turbines

    NASA Technical Reports Server (NTRS)

    Miller, R. A.; Levine, S. R.; Stecura, S.

    1980-01-01

    Improvements in gas turbine performance are approaching the limits imposed by alloy properties and excessive cooling air requirements. Thin ceramic coatings can increase the difference between gas temperature and metal temperature by several hundred degrees. Thus, they are potentially a major step forward in surface protection. These coatings offer the potential to reduce fuel consumption by permitting reduced coolant flow or higher turbine inlet temperature or to improve durability by reducing metal temperatures and transient thermal stresses. At NASA Lewis, in-house and contractual programs are in place to bring this promising technology to engine readiness in the early 1980's. Progress towards this goal is summarized in this paper.

  3. Gas turbine engines with particle traps

    DOEpatents

    Boyd, Gary L.; Sumner, D. Warren; Sheoran, Yogendra; Judd, Z. Daniel

    1992-01-01

    A gas turbine engine (10) incorporates a particle trap (46) that forms an entrapment region (73) in a plenum (24) which extends from within the combustor (18) to the inlet (32) of a radial-inflow turbine (52, 54). The engine (10) is thereby adapted to entrap particles that originate downstream from the compressor (14) and are otherwise propelled by combustion gas (22) into the turbine (52, 54). Carbonaceous particles that are dislodged from the inner wall (50) of the combustor (18) are incinerated within the entrapment region (73) during operation of the engine (10).

  4. Advanced Gas Turbine (AGT) Technology Development Project

    NASA Technical Reports Server (NTRS)

    1987-01-01

    This report is the eleventh in the series of Technical Summary reports for the Advanced Gas Turbine (AGT) Technology Development Project, authorized under NASA Contract DEN3-167, and sponsored by the Department of Energy (DOE). This report was prepared by Garrett Turbine Engine Company, A Division of the Garrett Corporation, and includes information provided by Ford Motor Company, the Standard Oil Company, and AiResearch Casting Company. This report covers plans and progress for the period July 1, 1985 through June 30, 1986. Technical progress during the reported period was highlighted by the 85-hour endurance run of an all-ceramic engine operating in the 2000 to 2250 F temperature regime. Component development continued in the areas of the combustion/fuel injection system, regenerator and seals system, and ceramic turbine rotor attachment design. Component rig testing saw further refinements. Ceramic materials showed continued improvements in required properties for gas turbine applications; however, continued development is needed before performance and reliability goals can be set.

  5. Advanced bristle seals for gas turbine engines

    NASA Astrophysics Data System (ADS)

    Cabe, Jerry L.

    1993-01-01

    A seven month proof-of-concept program was conducted for an advanced bristle seal, called a bush seal, for use in gas turbine engines. This program was performed as a Small Business Innovation Research (SBIR) Phase 1 project. Bush seal specimen and a full ring bush seal were designed, evaluated, and manufactured for testing. An analytical study of the potential of the bush seal relative to a labyrinth seal was conducted. Static and dynamic testing of the bush seal was performed to determine the behavior of the bristles under pressurization and during contact with a rotating labyrinth tooth. Stable behavior of the bristle elements was observed during static pressurization of a full ring bush seal. The dynamic testing of various configurations of bush seal against a rotating labyrinth tooth showed minimal wear of the bristles relative to a conventional labyrinth seal. The development and application of the bush seal concept to gas turbine engines has the potential of improving the engine's performance while decreasing the degradation of the seal performance over time.

  6. Gas turbine fuel control systems for unmanned applications

    SciTech Connect

    Harrison, R.A.; Yates, M.S.

    1987-01-01

    The technique of controlling engine acceleration has made possible gas turbine controls with simple hydromechanics and a minimal number of inputs into the electronics. This paper describes a control and electrical power generation system developed for an unmanned aircraft gas turbine, and the results obtained from the development engine running carried out with it.

  7. 46 CFR 58.10-15 - Gas turbine installations.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... MACHINERY AND RELATED SYSTEMS Internal Combustion Engine Installations § 58.10-15 Gas turbine installations... reference, see 46 CFR 58.03-1). (b) Materials. The materials used for gas turbine installations shall have... submitted to substantiate their suitability and safety for the service intended: (1) Combustion chamber....

  8. 46 CFR 58.10-15 - Gas turbine installations.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... MACHINERY AND RELATED SYSTEMS Internal Combustion Engine Installations § 58.10-15 Gas turbine installations... reference, see 46 CFR 58.03-1). (b) Materials. The materials used for gas turbine installations shall have... submitted to substantiate their suitability and safety for the service intended: (1) Combustion chamber....

  9. 46 CFR 58.10-15 - Gas turbine installations.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... MACHINERY AND RELATED SYSTEMS Internal Combustion Engine Installations § 58.10-15 Gas turbine installations... reference, see 46 CFR 58.03-1). (b) Materials. The materials used for gas turbine installations shall have... submitted to substantiate their suitability and safety for the service intended: (1) Combustion chamber....

  10. 46 CFR 58.10-15 - Gas turbine installations.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... MACHINERY AND RELATED SYSTEMS Internal Combustion Engine Installations § 58.10-15 Gas turbine installations... reference, see 46 CFR 58.03-1). (b) Materials. The materials used for gas turbine installations shall have... submitted to substantiate their suitability and safety for the service intended: (1) Combustion chamber....

  11. 46 CFR 58.10-15 - Gas turbine installations.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... MACHINERY AND RELATED SYSTEMS Internal Combustion Engine Installations § 58.10-15 Gas turbine installations... reference, see 46 CFR 58.03-1). (b) Materials. The materials used for gas turbine installations shall have... submitted to substantiate their suitability and safety for the service intended: (1) Combustion chamber....

  12. The AGT101 technology - An automotive alternative

    NASA Technical Reports Server (NTRS)

    Rackley, R. A.; Davis, K. A.

    1981-01-01

    The Advanced Gas Turbine Powertrain System Development Project is oriented at providing the United States automotive industry the technology base necessary to produce gas turbine powertrains for automotive applications that will have: (1) reduced fuel consumption, (2) the ability to use a variety of fuels, (3) low emissions, and (4) competitive cost/performance. The AGT101 powertrain being developed consists of a regenerated single-shaft gas turbine engine flat rated at 74.6 kW (100 hp) coupled to a split-differential gearbox and a Ford automatic overdrive production transmission. Performance predictions for the AGT101 powertrain represent a 59-percent improvement in mileage estimates over a 1985 conventionally-powered automobile for the combined federal driving cycle.

  13. Introducing the VRT gas turbine combustor

    NASA Astrophysics Data System (ADS)

    Melconian, Jerry O.; Mostafa, Abdu A.; Nguyen, Hung Lee

    1990-07-01

    An innovative annular combustor configuration is being developed for aircraft and other gas turbine engines. This design has the potential of permitting higher turbine inlet temperatures by reducing the pattern factor and providing a major reduction in NO(x) emission. The design concept is based on a Variable Residence Time (VRT) technique which allows large fuel particles adequate time to completely burn in the circumferentially mixed primary zone. High durability of the combustor is achieved by dual function use of the incoming air. The feasibility of the concept was demonstrated by water analogue tests and 3-D computer modeling. The computer model predicted a 50 percent reduction in pattern factor when compared to a state of the art conventional combustor. The VRT combustor uses only half the number of fuel nozzles of the conventional configuration. The results of the chemical kinetics model require further investigation, as the NO(x) predictions did not correlate with the available experimental and analytical data base.

  14. Storage peak gas-turbine power unit

    NASA Technical Reports Server (NTRS)

    Tsinkotski, B.

    1980-01-01

    A storage gas-turbine power plant using a two-cylinder compressor with intermediate cooling is studied. On the basis of measured characteristics of a .25 Mw compressor computer calculations of the parameters of the loading process of a constant capacity storage unit (05.3 million cu m) were carried out. The required compressor power as a function of time with and without final cooling was computed. Parameters of maximum loading and discharging of the storage unit were calculated, and it was found that for the complete loading of a fully unloaded storage unit, a capacity of 1 to 1.5 million cubic meters is required, depending on the final cooling.

  15. Regenerative system for a gas turbine

    SciTech Connect

    Wadsworth, W.

    1987-04-28

    A regenerative system is described for a gas turbine, wherein the turbine has a single shaft on which are mounted a compressor section and a work section, comprising: an air heater mounted adjacent the exit of the work section, the hot exit gas and pressurized air passing through passages formed in the air heater; combustor housings surrounding the compressor section, each containing a combustor mounted within it and extending coaxially thereof, each combustor having a transition section extending to the entrance to the work section; an annular connector housing extending between the combustor housing and the exit of the compressor section to carry the compressed air radially; an outer duct leading from the connector housing to one end of the air heater; and an inner duct attached to the other end of the air heater.

  16. More-Electric Gas Turbine Engines

    NASA Technical Reports Server (NTRS)

    Kascak, Albert F.

    1997-01-01

    A new NASA Lewis Research Center and U.S. Army Research Laboratory (ARL) thrust, the more-electric commercial engine, is creating significant interest in industry. This engine would have an integral starter-generator on the gas generator shaft and would be fully supported by magnetic bearings. The NASA/Army emphasis is on a high-temperature magnetic bearing for future gas turbine engines. Magnetic bearings could increase the reliability and reduce the weight of such engines by eliminating the lubrication system. They could also increase the DN (diameter of the bearing times the rpm) limit on engine speed and allow active vibration cancellation systems to be used, resulting in a more efficient, more-electric engine.

  17. Mainshaft seals for small gas turbine engines

    NASA Technical Reports Server (NTRS)

    Ludwig, L. P.; Lynwander, P.

    1974-01-01

    An experimental evaluation of mainshaft seals for small gas turbine engines was conducted with shaft speeds to 213 m/s (700 ft/sec), air pressures to 148 Newtons per square centimeter abs. (215 psia), and air temperatures to 412k(282 F). A radial face seal incorporating self-acting geometry for lift augmentation was evaluated. In addition, three conventional carbon seal types (face, circumferential segmented, and rotating ring) were run for comparison. Test results indicated that the conventional seals used in this evaluation may not be satisfactory in future advanced engines because of excessive air leakage. On the other hand, the self-acting face seal was shown to have the potential capability of limiting leakages to one-half that of the conventional face seals and one-fifth that of conventional ring seals. A 150-hour endurance test of the self-acting face seal was conducted.

  18. Asymmetric flameholder for gas turbine engine afterburner

    SciTech Connect

    Gulati, A.; Bigelow, E.C.

    1992-03-17

    This patent describes an afterburner flameholder for a gas turbine engine, the engine having an afterburner region including a central diffuser cone, a generally cylindrical outer shell and fuel spray means in the region between the shell and the cone. It comprises an annular member having an asymmetric V-shape in cross section, the annular member including a first and a second circular sidewall member, each sidewall member being joined together at one end forming an apex, the annular member adapted to be secured to the engine in the afterburner region with the apex facing upstream in an axial direction towards the fuel spray means, the annular member in cross section forming a V with unequal length sidewall members, the distance between the distal ends of the first and second circular members measured in the direction of the included angle bisector being approximately equal to the distance between the distal ends measured in a direction perpendicular to the bisector.

  19. Gasification Evaluation of Gas Turbine Combustion

    SciTech Connect

    Battelle

    2003-12-30

    This report provides a preliminary assessment of the potential for use in gas turbines and reciprocating gas engines of gases derived from biomass by pyrolysis or partial oxidation with air. Consideration was given to the use of mixtures of these gases with natural gas as a means of improving heating value and ensuring a steady gas supply. Gas from biomass, and mixtures with natural gas, were compared with natural gas reformates from low temperature partial oxidation or steam reforming. The properties of such reformates were based on computations of gas properties using the ChemCAD computational tools and energy inputs derived from known engine parameters. In general, the biomass derived fuels compare well with reformates, so far as can be judged without engine testing. Mild reforming has potential to produce a more uniform quality of fuel gas from very variable qualities of natural gas, and could possibly be applied to gas from biomass to eliminate organic gases and condensibles other than methane.

  20. Detonation wave augmentation of gas turbines

    NASA Technical Reports Server (NTRS)

    Wortman, A.

    1984-01-01

    The results of a feasibility study that examined the effects of using detonation waves to augment the performance of gas turbines are reported. The central ideas were to reduce compressor requirements and to maintain high performance in jet engines. Gasdynamic equations were used to model the flows associated with shock waves generated by the detonation of fuel in detonator tubes. Shock wave attenuation to the level of Mach waves was found possible, thus eliminating interference with the compressor and the necessity of valves and seals. A preliminary parametric study of the performance of a compressor working at a 4:1 ratio in a conceptual design of a detonation wave augmented jet engine in subsonic flight indicated a clear superiority over conventional designs in terms of fuel efficiency and thrust.

  1. Gas turbine engine active clearance control

    NASA Technical Reports Server (NTRS)

    Deveau, Paul J. (Inventor); Greenberg, Paul B. (Inventor); Paolillo, Roger E. (Inventor)

    1985-01-01

    Method for controlling the clearance between rotating and stationary components of a gas turbine engine are disclosed. Techniques for achieving close correspondence between the radial position of rotor blade tips and the circumscribing outer air seals are disclosed. In one embodiment turbine case temperature modifying air is provided in flow rate, pressure and temperature varied as a function of engine operating condition. The modifying air is scheduled from a modulating and mixing valve supplied with dual source compressor air. One source supplies relatively low pressure, low temperature air and the other source supplies relatively high pressure, high temperature air. After the air has been used for the active clearance control (cooling the high pressure turbine case) it is then used for cooling the structure that supports the outer air seal and other high pressure turbine component parts.

  2. High temperature coatings for gas turbines

    DOEpatents

    Zheng, Xiaoci Maggie

    2003-10-21

    Coating for high temperature gas turbine components that include a MCrAlX phase, and an aluminum-rich phase, significantly increase oxidation and cracking resistance of the components, thereby increasing their useful life and reducing operating costs. The aluminum-rich phase includes aluminum at a higher concentration than aluminum concentration in the MCrAlX alloy, and an aluminum diffusion-retarding composition, which may include cobalt, nickel, yttrium, zirconium, niobium, molybdenum, rhodium, cadmium, indium, cerium, iron, chromium, tantalum, silicon, boron, carbon, titanium, tungsten, rhenium, platinum, and combinations thereof, and particularly nickel and/or rhenium. The aluminum-rich phase may be derived from a particulate aluminum composite that has a core comprising aluminum and a shell comprising the aluminum diffusion-retarding composition.

  3. Introducing the VRT gas turbine combustor

    NASA Technical Reports Server (NTRS)

    Melconian, Jerry O.; Mostafa, Abdu A.; Nguyen, Hung Lee

    1990-01-01

    An innovative annular combustor configuration is being developed for aircraft and other gas turbine engines. This design has the potential of permitting higher turbine inlet temperatures by reducing the pattern factor and providing a major reduction in NO(x) emission. The design concept is based on a Variable Residence Time (VRT) technique which allows large fuel particles adequate time to completely burn in the circumferentially mixed primary zone. High durability of the combustor is achieved by dual function use of the incoming air. The feasibility of the concept was demonstrated by water analogue tests and 3-D computer modeling. The computer model predicted a 50 percent reduction in pattern factor when compared to a state of the art conventional combustor. The VRT combustor uses only half the number of fuel nozzles of the conventional configuration. The results of the chemical kinetics model require further investigation, as the NO(x) predictions did not correlate with the available experimental and analytical data base.

  4. Optical diagnostics in gas turbine combustors

    NASA Astrophysics Data System (ADS)

    Woodruff, Steven D.

    1999-01-01

    Deregulation of the power industry and increasingly tight emission controls are pushing gas turbine manufacturers to develop engines operating at high pressure for efficiency and lean fuel mixtures to control NOx. This combination also gives rise to combustion instabilities which threaten engine integrity through acoustic pressure oscillations and flashback. High speed imaging and OH emission sensors have been demonstrated to be invaluable tools in characterizing and monitoring unstable combustion processes. Asynchronous imaging technique permit detailed viewing of cyclic flame structure in an acoustic environment which may be modeled or utilized in burner design . The response of the flame front to the acoustic pressure cycle may be tracked with an OH emission monitor using a sapphire light pipe for optical access. The OH optical emission can be correlated to pressure sensor data for better understanding of the acoustical coupling of the flame. Active control f the combustion cycle can be implemented using an OH emission sensor for feedback.

  5. Gas turbine engine with supersonic compressor

    SciTech Connect

    Roberts, II, William Byron; Lawlor, Shawn P.

    2015-10-20

    A gas turbine engine having a compressor section using blades on a rotor to deliver a gas at supersonic conditions to a stator. The stator includes one or more of aerodynamic ducts that have converging and diverging portions for deceleration of the gas to subsonic conditions and to deliver a high pressure gas to combustors. The aerodynamic ducts include structures for changing the effective contraction ratio to enable starting even when designed for high pressure ratios, and structures for boundary layer control. In an embodiment, aerodynamic ducts are provided having an aspect ratio of two to one (2:1) or more, when viewed in cross-section orthogonal to flow direction at an entrance to the aerodynamic duct.

  6. Dynamic and Structural Gas Turbine Engine Modeling

    NASA Technical Reports Server (NTRS)

    Turso, James A.

    2003-01-01

    Model the interactions between the structural dynamics and the performance dynamics of a gas turbine engine. Generally these two aspects are considered separate, unrelated phenomena and are studied independently. For diagnostic purposes, it is desirable to bring together as much information as possible, and that involves understanding how performance is affected by structural dynamics (if it is) and vice versa. This can involve the relationship between thrust response and the excitation of structural modes, for instance. The job will involve investigating and characterizing these dynamical relationships, generating a model that incorporates them, and suggesting and/or developing diagnostic and prognostic techniques that can be incorporated in a data fusion system. If no coupling is found, at the least a vibration model should be generated that can be used for diagnostics and prognostics related to blade loss, for instance.

  7. Fuel Interchangeability Considerations for Gas Turbine Combustion

    SciTech Connect

    Ferguson, D.H.

    2007-10-01

    In recent years domestic natural gas has experienced a considerable growth in demand particularly in the power generation industry. However, the desire for energy security, lower fuel costs and a reduction in carbon emissions has produced an increase in demand for alternative fuel sources. Current strategies for reducing the environmental impact of natural gas combustion in gas turbine engines used for power generation experience such hurdles as flashback, lean blow-off and combustion dynamics. These issues will continue as turbines are presented with coal syngas, gasified coal, biomass, LNG and high hydrogen content fuels. As it may be impractical to physically test a given turbine on all of the possible fuel blends it may experience over its life cycle, the need to predict fuel interchangeability becomes imperative. This study considers a number of historical parameters typically used to determine fuel interchangeability. Also addressed is the need for improved reaction mechanisms capable of accurately modeling the combustion of natural gas alternatives.

  8. Casing for a gas turbine engine

    DOEpatents

    Wiebe, David J.; Little, David A.; Charron, Richard C.

    2016-07-12

    A casing for a can annular gas turbine engine, including: a compressed air section (40) spanning between a last row of compressor blades (26) and a first row of turbine blades (28), the compressed air section (40) having a plurality of openings (50) there through, wherein a single combustor/advanced duct assembly (64) extends through each opening (50); and one top hat (68) associated with each opening (50) configured to enclose the associated combustor/advanced duct assembly (64) and seal the opening (50). A volume enclosed by the compressed air section (40) is not greater than a volume of a frustum (54) defined at an upstream end (56) by an inner diameter of the casing at the last row of compressor blades (26) and at a downstream end (60) by an inner diameter of the casing at the first row of turbine blades (28).

  9. Combustor assembly in a gas turbine engine

    DOEpatents

    Wiebe, David J; Fox, Timothy A

    2015-04-28

    A combustor assembly in a gas turbine engine includes a combustor device, a fuel injection system, a transition duct, and an intermediate duct. The combustor device includes a flow sleeve for receiving pressurized air and a liner surrounded by the flow sleeve. The fuel injection system provides fuel to be mixed with the pressurized air and ignited in the liner to create combustion products. The intermediate duct is disposed between the liner and the transition duct so as to define a path for the combustion products to flow from the liner to the transition duct. The intermediate duct is associated with the liner such that movement may occur therebetween, and the intermediate duct is associated with the transition duct such that movement may occur therebetween. The flow sleeve includes structure that defines an axial stop for limiting axial movement of the intermediate duct.

  10. Combustor assembly in a gas turbine engine

    DOEpatents

    Wiebe, David J; Fox, Timothy A

    2013-02-19

    A combustor assembly in a gas turbine engine. The combustor assembly includes a combustor device coupled to a main engine casing, a first fuel injection system, a transition duct, and an intermediate duct. The combustor device includes a flow sleeve for receiving pressurized air and a liner disposed radially inwardly from the flow sleeve. The first fuel injection system provides fuel that is ignited with the pressurized air creating first working gases. The intermediate duct is disposed between the liner and the transition duct and defines a path for the first working gases to flow from the liner to the transition duct. An intermediate duct inlet portion is associated with a liner outlet and allows movement between the intermediate duct and the liner. An intermediate duct outlet portion is associated with a transition duct inlet section and allows movement between the intermediate duct and the transition duct.

  11. ADVANCED GAS TURBINE SYSTEMS RESEARCH PROGRAM

    SciTech Connect

    Lawrence P. Golan

    2003-05-01

    The quarterly activities of the Advanced Gas Turbine Systems Research (AGTSR) program are described in this quarterly report. As this program administers research, we have included all program activity herein within the past quarter as dated. More specific research progress reports are provided weekly at the request of the AGTSR COR and are being sent to NETL As for the administration of this program, items worthy of note are presented in extended bullet format following the appropriate heading. No new memberships, workshops, research projects, internships, faculty fellowships or special studies were initiated during this reporting period. Contract completion is set for June 30, 2003. During the report period, nine subcontractor reports were received (5 final reports and 4 semi-annual reports). The report technology distribution is as follows: 3--aero-heat transfer, 2--combustion and 4--materials. AGTSR continues to project that it will under spend DOE obligated funds by approximately $329K.

  12. Economic aspects of advanced coal-fired gas turbine locomotives

    NASA Technical Reports Server (NTRS)

    Liddle, S. G.; Bonzo, B. B.; Houser, B. C.

    1983-01-01

    Increases in the price of such conventional fuels as Diesel No. 2, as well as advancements in turbine technology, have prompted the present economic assessment of coal-fired gas turbine locomotive engines. A regenerative open cycle internal combustion gas turbine engine may be used, given the development of ceramic hot section components. Otherwise, an external combustion gas turbine engine appears attractive, since although its thermal efficiency is lower than that of a Diesel engine, its fuel is far less expensive. Attention is given to such a powerplant which will use a fluidized bed coal combustor. A life cycle cost analysis yields figures that are approximately half those typical of present locomotive engines.

  13. Gas turbine system simulation: An object-oriented approach

    NASA Technical Reports Server (NTRS)

    Drummond, Colin K.; Follen, Gregory J.; Putt, Charles W.

    1993-01-01

    A prototype gas turbine engine simulation has been developed that offers a generalized framework for the simulation of engines subject to steady-state and transient operating conditions. The prototype is in preliminary form, but it successfully demonstrates the viability of an object-oriented approach for generalized simulation applications. Although object oriented programming languages are-relative to FORTRAN-somewhat austere, it is proposed that gas turbine simulations of an interdisciplinary nature will benefit significantly in terms of code reliability, maintainability, and manageability. This report elucidates specific gas turbine simulation obstacles that an object-oriented framework can overcome and describes the opportunity for interdisciplinary simulation that the approach offers.

  14. Support services for the automative gas turbine project

    NASA Technical Reports Server (NTRS)

    Golec, T. (Editor)

    1981-01-01

    Support was provided to DOE and NASA in their efforts to inform industry, the public, and Government on the benefits and purpose of the gas turbine programs through demonstrations and exhibits. Tasks were carried out for maintenance, repair, and retrofit of the experimental gas turbine engines being used by NASA in their gas turbine technology programs and in program demonstrations. Limited support testing was conducted at Chrysler in which data were generated on air bearing rotor shaft dynamics, heavy duty variable sheave rubber belts, high temperature elastomer regenerator drive mounting and graphite regenerator seal friction characteristics.

  15. Diagnostics of gas turbines based on changes in thermodynamics parameters

    NASA Astrophysics Data System (ADS)

    Hocko, Marián; Klimko, Marek

    2016-03-01

    This article is focused on solving the problems of determining the true state of gas turbine based on measured changes in thermodynamic parameters. Dependence between the real individual parts for gas turbines and changing the thermodynamic parameters were experimentally verified and confirmed on a small jet engine MPM-20 in the laboratory of the Department of Aviation Engineering at Technical University in Košice. The results of experiments confirm that the wear and tear of basic parts for gas turbines (turbo-compressor engines) to effect the change of thermodynamic parameters of the engine.

  16. Trends in increasing gas-turbine units efficiency

    NASA Astrophysics Data System (ADS)

    Lebedev, A. S.; Kostennikov, S. V.

    2008-06-01

    A review of the latest models of gas-turbine units (GTUs) manufactured by leading firms of the world is given. With the example of units made by General Electric, Siemens, and Alstom, modern approaches to the problem of increasing the efficiency of gas-turbine units are dealt with. Basic principles of designing of moderate-size capacity gas turbine units are discussed, and comparison between characteristics of foreign-made GTUs belonging to this class and the advanced domestic GTE-65 unit is made.

  17. Durability Challenges for Next Generation of Gas Turbine Engine Materials

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    2012-01-01

    Aggressive fuel burn and carbon dioxide emission reduction goals for future gas turbine engines will require higher overall pressure ratio, and a significant increase in turbine inlet temperature. These goals can be achieved by increasing temperature capability of turbine engine hot section materials and decreasing weight of fan section of the engine. NASA is currently developing several advanced hot section materials for increasing temperature capability of future gas turbine engines. The materials of interest include ceramic matrix composites with 1482 - 1648 C temperature capability, advanced disk alloys with 815 C capability, and low conductivity thermal barrier coatings with erosion resistance. The presentation will provide an overview of durability challenges with emphasis on the environmental factors affecting durability for the next generation of gas turbine engine materials. The environmental factors include gaseous atmosphere in gas turbine engines, molten salt and glass deposits from airborne contaminants, impact from foreign object damage, and erosion from ingestion of small particles.

  18. CHEMICAL COMPOSITION OF EXHAUST PARTICLES FROM GAS TURBINE ENGINES

    EPA Science Inventory

    A program was conducted to chemically characterize particulate emissions from a current technology, high population, gas turbine engine. Attention was focused on polynuclear aromatic compounds, phenols, nitrosamines and total organics. Polynuclear aromatic hydrocarbons (PAH) were...

  19. Reflection error correction of gas turbine blade temperature

    NASA Astrophysics Data System (ADS)

    Kipngetich, Ketui Daniel; Feng, Chi; Gao, Shan

    2016-03-01

    Accurate measurement of gas turbine blades' temperature is one of the greatest challenges encountered in gas turbine temperature measurements. Within an enclosed gas turbine environment with surfaces of varying temperature and low emissivities, a new challenge is introduced into the use of radiation thermometers due to the problem of reflection error. A method for correcting this error has been proposed and demonstrated in this work through computer simulation and experiment. The method assumed that emissivities of all surfaces exchanging thermal radiation are known. Simulations were carried out considering targets with low and high emissivities of 0.3 and 0.8 respectively while experimental measurements were carried out on blades with emissivity of 0.76. Simulated results showed possibility of achieving error less than 1% while experimental result corrected the error to 1.1%. It was thus concluded that the method is appropriate for correcting reflection error commonly encountered in temperature measurement of gas turbine blades.

  20. Liquid-cooling technology for gas turbines - Review and status

    NASA Technical Reports Server (NTRS)

    Van Fossen, G. J., Jr.; Stepka, F. S.

    1978-01-01

    After a brief review of past efforts involving the forced-convection cooling of gas turbines, the paper surveys the state of the art of the liquid cooling of gas turbines. Emphasis is placed on thermosyphon methods of cooling, including those utilizing closed, open, and closed-loop thermosyphons; other methods, including sweat, spray and stator cooling, are also discussed. The more significant research efforts, design data, correlations, and analytical methods are mentioned and voids in technology are summarized.

  1. Note: thermal imaging enhancement algorithm for gas turbine aerothermal characterization.

    PubMed

    Beer, S K; Lawson, S A

    2013-08-01

    An algorithm was developed to convert radiation intensity images acquired using a black and white CCD camera to thermal images without requiring knowledge of incident background radiation. This unique infrared (IR) thermography method was developed to determine aerothermal characteristics of advanced cooling concepts for gas turbine cooling application. Compared to IR imaging systems traditionally used for gas turbine temperature monitoring, the system developed for the current study is relatively inexpensive and does not require calibration with surface mounted thermocouples. PMID:24007128

  2. Fuel cell/gas turbine system performance studies

    SciTech Connect

    Lee, G.T.; Sudhoff, F.A.

    1996-12-31

    Because of the synergistic effects (higher efficiencies, lower emissions) of combining a fuel cell and a gas turbine into a power generation system, many potential system configurations were studied. This work is focused on novel power plant systems by combining gas turbines, solid oxide fuel cells, and a high-temperature heat exchanger; these systems are ideal for the distributed power and on- site markets in the 1-5 MW size range.

  3. Indirect-fired gas turbine dual fuel cell power cycle

    SciTech Connect

    Micheli, P.L.; Williams, M.C.; Sudhoff, F.A.

    1998-04-01

    The present invention relates generally to an integrated fuel cell power plant, and more specifically to a combination of cycles wherein a first fuel cell cycle tops an indirect-fired gas turbine cycle and a second fuel cell cycle bottoms the gas turbine cycle so that the cycles are thermally integrated in a tandem operating arrangement. The United States Government has rights in this invention pursuant to the employer-employee relationship between the United States Department of Energy and the inventors.

  4. Steam-injected gas turbine analysis: Steam rates

    SciTech Connect

    Rice, I.G.

    1995-04-01

    This paper presents an analysis of steam rates in steam-injected gas turbines (simple and reheat). In considering a gas turbine of this type, the steam-injection flow is separated from the main gas stream for analysis. Dalton`s and Avogadro`s laws of partial pressure and gas mixtures are applied. Results obtained provide for the accurate determination of heat input, gas expansion based on partial pressures, and heat-rejection steam-enthalpy points.

  5. Advanced coal-fueled gas turbine systems

    SciTech Connect

    Not Available

    1992-09-01

    Westinghouse's Advanced Coal-Fueled Gas Turbine System Program (DE-AC2l-86MC23167) was originally split into two major phases - a Basic Program and an Option. The Basic Program also contained two phases. The development of a 6 atm, 7 lb/s, 12 MMBtu/hr slagging combustor with an extended period of testing of the subscale combustor, was the first part of the Basic Program. In the second phase of the Basic Program, the combustor was to be operated over a 3-month period with a stationary cascade to study the effect of deposition, erosion and corrosion on combustion turbine components. The testing of the concept, in subscale, has demonstrated its ability to handle high- and low-sulfur bituminous coals, and low-sulfur subbituminous coal. Feeding the fuel in the form of PC has proven to be superior to CWM type feed. The program objectives relative to combustion efficiency, combustor exit temperature, NO[sub x] emissions, carbon burnout, and slag rejection have been met. Objectives for alkali, particulate, and SO[sub x] levels leaving the combustor were not met by the conclusion of testing at Textron. It is planned to continue this testing, to achieve all desired emission levels, as part of the W/NSP program to commercialize the slagging combustor technology.

  6. Heterogeneous reactions in aircraft gas turbine engines

    NASA Astrophysics Data System (ADS)

    Brown, R. C.; Miake-Lye, R. C.; Lukachko, S. P.; Waitz, I. A.

    2002-05-01

    One-dimensional flow models and unity probability heterogeneous rate parameters are used to estimate the maximum effect of heterogeneous reactions on trace species evolution in aircraft gas turbines. The analysis includes reactions on soot particulates and turbine/nozzle material surfaces. Results for a representative advanced subsonic engine indicate the net change in reactant mixing ratios due to heterogeneous reactions is <10-6 for O2, CO2, and H2O, and <10-10 for minor combustion products such as SO2 and NO2. The change in the mixing ratios relative to the initial values is <0.01%. Since these estimates are based on heterogeneous reaction probabilities of unity, the actual changes will be even lower. Thus, heterogeneous chemistry within the engine cannot explain the high conversion of SO2 to SO3 which some wake models require to explain the observed levels of volatile aerosols. Furthermore, turbine heterogeneous processes will not effect exhaust NOx or NOy levels.

  7. Mainshaft seals for small gas turbine engines

    NASA Technical Reports Server (NTRS)

    Ludwig, L. P.; Lynwander, P.

    1974-01-01

    An experimental evaluation of mainshaft seals for small gas turbine engines was conducted with shaft speeds to 213 m/sec, air pressures to 215 psia, and air temperatures to 412 K. A radial face seal incorporating self-acting geometry for lift augmentation was evaluated. In addition, three conventional carbon seal types (face, circumferential segmented, and rotating ring) were run for comparison. Test results indicated that the conventional seals used in this evaluation may not be satisfactory in future advanced engines because of excessive air leakage. On the other hand, the self-acting face seal was shown to have the potential capability of limiting leakages to one-half that of the conventional face seals and one-fifth that of conventional ring seals. A 150 hour endurance test of the self-action face seal was conducted at speeds to 145 m/sec, air pressures to 180 psia, and air temperatures to 408 K. The seal wear was not measurable.

  8. Steam cooling system for a gas turbine

    DOEpatents

    Wilson, Ian David; Barb, Kevin Joseph; Li, Ming Cheng; Hyde, Susan Marie; Mashey, Thomas Charles; Wesorick, Ronald Richard; Glynn, Christopher Charles; Hemsworth, Martin C.

    2002-01-01

    The steam cooling circuit for a gas turbine includes a bore tube assembly supplying steam to circumferentially spaced radial tubes coupled to supply elbows for transitioning the radial steam flow in an axial direction along steam supply tubes adjacent the rim of the rotor. The supply tubes supply steam to circumferentially spaced manifold segments located on the aft side of the 1-2 spacer for supplying steam to the buckets of the first and second stages. Spent return steam from these buckets flows to a plurality of circumferentially spaced return manifold segments disposed on the forward face of the 1-2 spacer. Crossover tubes couple the steam supply from the steam supply manifold segments through the 1-2 spacer to the buckets of the first stage. Crossover tubes through the 1-2 spacer also return steam from the buckets of the second stage to the return manifold segments. Axially extending return tubes convey spent cooling steam from the return manifold segments to radial tubes via return elbows.

  9. Combustion characteristics of gas turbine alternative fuels

    NASA Technical Reports Server (NTRS)

    Rollbuhler, R. James

    1987-01-01

    An experimental investigation was conducted to obtain combustion performance values for specific heavyend, synthetic hydrocarbon fuels. A flame tube combustor modified to duplicate an advanced gas turbine engine combustor was used for the tests. Each fuel was tested at steady-state operating conditions over a range of mass flow rates, fuel-to-air mass ratio, and inlet air temperatures. The combustion pressure, as well as the hardware, were kept nearly constant over the program test phase. Test results were obtained in regards to geometric temperature pattern factors as a function of combustor wall temperatures, the combustion gas temperature, and the combustion emissions, both as affected by the mass flow rate and fuel-to-air ratio. The synthetic fuels were reacted in the combustor such that for most tests their performance was as good, if not better, than the baseline gasoline or diesel fuel tests. The only detrimental effects were that at high inlet air temperature conditions, fuel decomposition occurred in the fuel atomizing nozzle passages resulting in blockage. And the nitrogen oxide emissions were above EPA limits at low flow rate and high operating temperature conditions.

  10. Airfoil for a gas turbine engine

    DOEpatents

    Liang, George

    2011-05-24

    An airfoil is provided for a turbine of a gas turbine engine. The airfoil comprises: an outer structure comprising a first wall including a leading edge, a trailing edge, a pressure side, and a suction side; an inner structure comprising a second wall spaced from the first wall and at least one intermediate wall; and structure extending between the first and second walls so as to define first and second gaps between the first and second walls. The second wall and the at least one intermediate wall define at least one pressure side supply cavity and at least one suction side supply cavity. The second wall may include at least one first opening near the leading edge of the first wall. The first opening may extend from the at least one pressure side supply cavity to the first gap. The second wall may further comprise at least one second opening near the trailing edge of the outer structure. The second opening may extend from the at least one suction side supply cavity to the second gap. The first wall may comprise at least one first exit opening extending from the first gap through the pressure side of the first wall and at least one second exit opening extending from the second gap through the suction side of the second wall.

  11. Modular Coating for Flexible Gas Turbine Operation

    NASA Astrophysics Data System (ADS)

    Zimmermann, J. R. A.; Schab, J. C.; Stankowski, A.; Grasso, P. D.; Olliges, S.; Leyens, C.

    2016-01-01

    In heavy duty gas turbines, the loading boundary conditions of MCrAlY systems are differently weighted for different operation regimes as well as for each turbine component or even in individual part locations. For an overall optimized component protection it is therefore of interest to produce coatings with flexible and individually tailored properties. In this context, ALSTOM developed an Advanced Modular Coating Technology (AMCOTEC™), which is based on several powder constituents, each providing specific properties to the final coating, in combination with a new application method, allowing in-situ compositional changes. With this approach, coating properties, such as oxidation, corrosion, and cyclic lifetime, etc., can be modularly adjusted for individual component types and areas. For demonstration purpose, a MCrAlY coating with modular ductility increase was produced using the AMCOTEC™ methodology. The method was proven to be cost effective and a highly flexible solution, enabling fast compositional screening. A calculation method for final coating composition was defined and validated. The modular addition of ductility agent enabled increasing the coating ductility with up to factor 3 with only slight decrease of oxidation resistance. An optimum composition with respect to ductility is reached with addition of 20 wt.% of ductility agent.

  12. GAS TURBINE REHEAT USING IN SITU COMBUSTION

    SciTech Connect

    D.M. Bachovchin; T.E. Lippert; R.A. Newby P.G.A. Cizmas

    2004-05-17

    In situ reheat is an alternative to traditional gas turbine reheat design in which fuel is fed through airfoils rather than in a bulky discrete combustor separating HP and LP turbines. The goals are to achieve increased power output and/or efficiency without higher emissions. In this program the scientific basis for achieving burnout with low emissions has been explored. In Task 1, Blade Path Aerodynamics, design options were evaluated using CFD in terms of burnout, increase of power output, and possible hot streaking. It was concluded that Vane 1 injection in a conventional 4-stage turbine was preferred. Vane 2 injection after vane 1 injection was possible, but of marginal benefit. In Task 2, Combustion and Emissions, detailed chemical kinetics modeling, validated by Task 3, Sub-Scale Testing, experiments, resulted in the same conclusions, with the added conclusion that some increase in emissions was expected. In Task 4, Conceptual Design and Development Plan, Siemens Westinghouse power cycle analysis software was used to evaluate alternative in situ reheat design options. Only single stage reheat, via vane 1, was found to have merit, consistent with prior Tasks. Unifying the results of all the tasks, a conceptual design for single stage reheat utilizing 24 holes, 1.8 mm diameter, at the trailing edge of vane 1 is presented. A development plan is presented.

  13. External combustor for gas turbine engine

    DOEpatents

    Santanam, Chandran B.; Thomas, William H.; DeJulio, Emil R.

    1991-01-01

    An external combustor for a gas turbine engine has a cyclonic combustion chamber into which combustible gas with entrained solids is introduced through an inlet port in a primary spiral swirl. A metal draft sleeve for conducting a hot gas discharge stream from the cyclonic combustion chamber is mounted on a circular end wall of the latter adjacent the combustible gas inlet. The draft sleeve is mounted concentrically in a cylindrical passage and cooperates with the passage in defining an annulus around the draft sleeve which is open to the cyclonic combustion chamber and which is connected to a source of secondary air. Secondary air issues from the annulus into the cyclonic combustion chamber at a velocity of three to five times the velocity of the combustible gas at the inlet port. The secondary air defines a hollow cylindrical extension of the draft sleeve and persists in the cyclonic combustion chamber a distance of about three to five times the diameter of the draft sleeve. The hollow cylindrical extension shields the drive sleeve from the inlet port to prevent discharge of combustible gas through the draft sleeve.

  14. Gas turbine and combined-cycle capacity enhancement

    SciTech Connect

    1995-01-01

    This report presents interim results of a study of capacity enhancement of gas turbines and combined cycles. A portion of the study is based on a tailored collaboration study for Missouri Public Service. The techniques studied include water injection, steam injection, increased firing temperature, supercharging, and inlet cooling for the gas turbines. The inlet cooling approaches cover evaporative cooling with and without media, water cooling, thermal energy storage (TES) systems using ice or water and continuous refrigeration. Results are given for UTC FT4/GG4, GE MS5001, MS7001, W501 and W251 gas turbines. Duct firing of a three-pressure HRSG for peaking capacity is investigated. The GE PG7221(FA) is used as the reference gas turbine for this combined cycle. The results to-date indicate that the utilities have a number of viable options for capacity enhancement that are dependent on the mission of the gas turbine, local climate, and the design of the gas turbine.

  15. Marine gas turbine programs at AlliedSignal

    SciTech Connect

    1996-09-01

    Work has been continuing at AlliedSignal Turbines, located in Phoenix, Arizona, U.S.A., on the integration of their gas turbine programs with those of Textron Lycoming since the merger of the Lycoming gas turbine operations into the AlliedSignal Turbines Group about a year and a half ago. Although much of the gas turbine business and development programs are aimed at the aircraft markets, the industrial and marine gas turbine product area is also receiving significant attention in this combined organization. Of particular importance is the marine market, where the TF40 marine gas turbine is a key element. The TF40 is based on a tested turbine core engine with over ten million hours of operating experience. The compact TF40 gas turbine offers one of the highest power-to-weight ratios in its class. With a length of 1422 mm and a weight of 600 kg without a gearbox, the TF40 can produce 3432 kW boost rating for yachts and military craft and 2984 kW at maximum continuous rating for fast ferries. This paper describes the specifications and variations of the different versions being offered by the company.

  16. UEM boosts cogeneration activity with frame 6 gas turbine

    SciTech Connect

    Boissenin, Y.; Moliere, M.; Remyl, P.

    1995-05-01

    In 1991, after EC directives allowed the use of natural gas for electricity production, Usine d`Electricite de Metz (UEM) decided to install a new combined-cycle plant based on a 38 MW MS6001B gas turbine supplied by European Gas Turbines. This selection was made after a screening of twenty or so solutions. The cogeneration/combined-cycle system based on a heavy-duty gas turbine was found to be the best because it ensured high efficiency, low environment impact and a profitability ratio of 20%, providing a payback of five years. The system consisting of the gas turbine, HRSG and other structures of the Chambiere plant has an efficiency of over 80% in cogeneration mode and approaching 50% in the combined-cycle configuration. A major factor in this flexibility is the Frame 6 gas turbine. The UEM Frame 6 gas turbine at site conditions has a rated ISO output of 38.15 MW without steam injection, 40.5 MW with 10.5 t/h of steam and 43.5 MW with 24.7 t/h of steam. NO{sub x} emissions are 152, 42 and less than 42 ppm respectively, at 15% O{sub 2}. CO{sub 2} emissions are below 100 g/MJ at base load, and a 14% increase in output by steam injection will only cause a 7% increase in CO{sub 2} emissions.

  17. Corrosion Issues for Ceramics in Gas Turbines

    NASA Technical Reports Server (NTRS)

    Jacobson, Nathan S.; Fox, Dennis S.; Smialek, James L.; Opila, Elizabeth J.; Tortorelli, Peter F.; More, Karren L.; Nickel, Klaus G.; Hirata, Takehiko; Yoshida, Makoto; Yuri, Isao

    2000-01-01

    The requirements for hot-gas-path materials in gas turbine engines are demanding. These materials must maintain high strength and creep resistance in a particularly aggressive environment. A typical gas turbine environment involves high temperatures, rapid gas flow rates, high pressures, and a complex mixture of aggressive gases. Figure 26.1 illustrates the requirements for components of an aircraft engine and critical issues [1]. Currently, heat engines are constructed of metal alloys, which meet these requirements within strict temperature limits. In order to extend these temperature limits, ceramic materials have been considered as potential engine materials, due to their high melting points and stability at high temperatures. These materials include oxides, carbides, borides, and nitrides. Interest in using these materials in engines appears to have begun in the 1940s with BeO-based porcelains [2]. During the 1950s, the efforts shifted to cermets. These were carbide-based materials intended to exploit the best properties of metals and ceramics. During the 1960s and 1970s, the silicon-based ceramics silicon carbide (SiC) and silicon nitride (Si3N4) were extensively developed. Although the desirable high-temperature properties of SiC and Si3N4 had long been known, consolidation of powders into component-sized bodies required the development of a series of specialized processing routes [3]. For SiC, the major consolidation routes are reaction bonding, hot-pressing, and sintering. The use of boron and carbon as additives which enable sintering was a particularly noteworthy advance [4]. For Si3N4 the major consolidation routes are reaction bonding and hot pressing [5]. Reaction-bonding involves nitridation of silicon powder. Hot pressing involves addition of various refractory oxides, such as magnesia (MgO), alumina (Al2O3), and yttria (y2O3). Variations on these processes include a number of routes including Hot Isostatic Pressing (HIP), gas-pressure sintering

  18. NEXT GENERATION GAS TURBINE (NGGT) SYSTEMS STUDY

    SciTech Connect

    Unknown

    2001-12-05

    Building upon the 1999 AD Little Study, an expanded market analysis was performed by GE Power Systems in 2001 to quantify the potential demand for an NGGT product. This analysis concluded that improvements to the US energy situation might be best served in the near/mid term (2002-2009) by a ''Technology-Focused'' program rather than a specific ''Product-Focused'' program. Within this new program focus, GEPS performed a parametric screening study of options in the three broad candidate categories of gas turbines: aero-derivative, heavy duty, and a potential hybrid combining components of the other two categories. GEPS's goal was to determine the best candidate systems that could achieve the DOE PRDA expectations and GEPS's internal design criteria in the period specified for initial product introduction, circa 2005. Performance feasibility studies were conducted on candidate systems selected in the screening task, and critical technology areas were identified where further development would be required to meet the program goals. DOE PRDA operating parameters were found to be achievable by 2005 through evolutionary technology. As a result, the study was re-directed toward technology enhancements for interim product introductions and advanced/revolutionary technology for potential NGGT product configurations. Candidate technologies were identified, both evolutionary and revolutionary, with a potential for possible development products via growth step improvements. Benefits were analyzed from two perspectives: (1) What would be the attributes of the top candidate system assuming the relevant technologies were developed and available for an NGGT market opportunity in 2009/2010; and (2) What would be the expected level of public benefit, assuming relevant technologies were incorporated into existing new and current field products as they became available. Candidate systems incorporating these technologies were assessed as to how they could serve multiple applications

  19. Fatigue Reliability of Gas Turbine Engine Structures

    NASA Technical Reports Server (NTRS)

    Cruse, Thomas A.; Mahadevan, Sankaran; Tryon, Robert G.

    1997-01-01

    The results of an investigation are described for fatigue reliability in engine structures. The description consists of two parts. Part 1 is for method development. Part 2 is a specific case study. In Part 1, the essential concepts and practical approaches to damage tolerance design in the gas turbine industry are summarized. These have evolved over the years in response to flight safety certification requirements. The effect of Non-Destructive Evaluation (NDE) methods on these methods is also reviewed. Assessment methods based on probabilistic fracture mechanics, with regard to both crack initiation and crack growth, are outlined. Limit state modeling techniques from structural reliability theory are shown to be appropriate for application to this problem, for both individual failure mode and system-level assessment. In Part 2, the results of a case study for the high pressure turbine of a turboprop engine are described. The response surface approach is used to construct a fatigue performance function. This performance function is used with the First Order Reliability Method (FORM) to determine the probability of failure and the sensitivity of the fatigue life to the engine parameters for the first stage disk rim of the two stage turbine. A hybrid combination of regression and Monte Carlo simulation is to use incorporate time dependent random variables. System reliability is used to determine the system probability of failure, and the sensitivity of the system fatigue life to the engine parameters of the high pressure turbine. 'ne variation in the primary hot gas and secondary cooling air, the uncertainty of the complex mission loading, and the scatter in the material data are considered.

  20. Brayton cycle solarized advanced gas turbine

    NASA Technical Reports Server (NTRS)

    1986-01-01

    Described is the development of a Brayton Engine/Generator Set for solar thermal to electrical power conversion, authorized under DOE/NASA Contract DEN3-181. The objective was to design, fabricate, assemble, and test a small, hybrid, 20-kW Brayton-engine-powered generator set. The latter, called a power conversion assembly (PCA), is designed to operate with solar energy obtained from a parobolic dish concentrator, 11 meters in diameter, or with fossil energy supplied by burning fuels in a combustor, or by a combination of both (hybrid model). The CPA consists of the Brayton cycle engine, a solar collector, a belt-driven 20-kW generator, and the necessary control systems for automatic operation in solar-only, fuel-only, and hybrid modes to supply electrical power to a utility grid. The original configuration of the generator set used the GTEC Model GTP36-51 gas turbine engine for the PCA prime mover. However, subsequent development of the GTEC Model AGT101 led to its selection as the powersource for the PCA. Performance characteristics of the latter, thermally coupled to a solar collector for operation in the solar mode, are presented. The PCA was successfully demonstrated in the fuel-only mode at the GTEC Phoenix, Arizona, facilities prior to its shipment to Sandia National Laboratory in Albuquerque, New Mexico, for installation and testing on a test bed concentractor (parabolic dish). Considerations relative to Brayton-engine development using the all-ceramic AGT101 when it becomes available, which would satisfy the DOE heat engine efficiency goal of 35 to 41 percent, are also discussed in the report.

  1. Modeling of gas turbine fuel nozzle spray

    SciTech Connect

    Rizk, N.K.; Chin, J.S.; Razdan, M.K.

    1997-01-01

    Satisfactory performance of the gas turbine combustor relies on the careful design of various components, particularly the fuel injector. It is, therefore, essential to establish a fundamental basis for fuel injection modeling that involves various atomization processes. A two-dimensional fuel injection model has been formulated to simulate the airflow within and downstream of the atomizer and address the formation and breakup of the liquid sheet formed at the atomizer exit. The sheet breakup under the effects of airblast, fuel pressure, or the combined atomization mode of the air-assist type is considered in the calculation. The model accounts for secondary breakup of drops and the stochastic Lagrangian treatment of spray. The calculation of spray evaporation addresses both droplet heat-up and steady-state mechanisms, and fuel vapor concentration is based on the partial pressure concept. An enhanced evaporation model has been developed that accounts for multicomponent, finite mass diffusivity and conductivity effects, and addresses near-critical evaporation. The present investigation involved predictions of flow and spray characteristics of two distinctively different fuel atomizers under both nonreacting and reacting conditions. The predictions of the continuous phase velocity components and the spray mean drop sizes agree well with the detailed measurements obtained for the two atomizers, which indicates the model accounts for key aspects of atomization. The model also provides insight into ligament formation and breakup at the atomizer exit and the initial drop sizes formed in the atomizer near field region where measurements are difficult to obtain. The calculations of the reacting spray show the fuel-rich region occupied most of the spray volume with two-peak radial gas temperature profiles. The results also provided local concentrations of unburned hydrocarbon and CO in atomizer flowfield.

  2. Intercooler flow path for gas turbines: CFD design and experiments

    SciTech Connect

    Agrawal, A.K.; Gollahalli, S.R.; Carter, F.L.

    1995-10-01

    The Advanced Turbine Systems (ATS) program was created by the U.S. Department of Energy to develop ultra-high efficiency, environmentally superior, and cost competitive gas turbine systems for generating electricity. Intercooling or cooling of air between compressor stages is a feature under consideration in advanced cycles for the ATS. Intercooling entails cooling of air between the low pressure (LP) and high pressure (BP) compressor sections of the gas turbine. Lower air temperature entering the HP compressor decreases the air volume flow rate and hence, the compression work. Intercooling also lowers temperature at the HP discharge, thus allowing for more effective use of cooling air in the hot gas flow path. The thermodynamic analyses of gas turbine cycles with modifications such as intercooling, recuperating, and reheating have shown that intercooling is important to achieving high efficiency gas turbines. The gas turbine industry has considerable interest in adopting intercooling to advanced gas turbines of different capacities. This observation is reinforced by the US Navys Intercooled-Recuperative (ICR) gas turbine development program to power the surface ships. In an intercooler system, the air exiting the LP compressor must be decelerated to provide the necessary residence time in the heat exchanger. The cooler air must subsequently be accelerated towards the inlet of the HP compressor. The circumferential flow nonuniformities inevitably introduced by the heat exchanger, if not isolated, could lead to rotating stall in the compressors, and reduce the overall system performance and efficiency. Also, the pressure losses in the intercooler flow path adversely affect the system efficiency and hence, must be minimized. Thus, implementing intercooling requires fluid dynamically efficient flow path with minimum flow nonuniformities and consequent pressure losses.

  3. Substitution of ceramics for high temperature alloys. [advantages of using silicon carbides and silicon nitrides in gas turbine engines

    NASA Technical Reports Server (NTRS)

    Probst, H. B.

    1978-01-01

    The high temperature capability of ceramics such as silicon nitride and silicon carbide can result in turbine engines of improved efficiency. Other advantages when compared to the nickel and cobalt alloys in current use are raw material availability, lower weight, erosion/corrosion resistance, and potentially lower cost. The use of ceramics in three different sizes of gas turbine is considered; these are the large utility turbines, advanced aircraft turbines, and small automotive turbines. Special consideration, unique to each of these applications, arise when one considers substituting ceramics for high temperature alloys. The effects of material substitutions are reviewed in terms of engine performance, operating economy, and secondary effects.

  4. AGT 101: Ceramic component development: Advanced Gas Turbine Program: Topical report, October 1979-July 1987

    SciTech Connect

    Ten Eyck, M.O.; MacBeth, J.W.; Sweeting, T.B.

    1987-11-01

    This topical report summarizes the ceramic component technology development activity conducted by Standard Oil Engineered Materials Company. Standard Oil, acting as a principal subcontractor and supplier of ceramic components, directed its efforts toward the development of ceramic materials in the silicon-carbide family. Various shape forming and fabrication methods, and non-destructive evaluation techniques were explored to produce the static structural components for the ceramic engine. This enabled engine testing to proceed without program slippage, and developed the approaches for producing low-cost, production quantity processes. Standard Oil contributed to the acceptance of ceramics as a viable approach for automotive gas turbine engines and to the advancement of this vital ceramic technology. 174 figs., 33 tabs.

  5. The combined cycle application of aeroderivative gas turbines

    SciTech Connect

    Sheard, A.G.; Raine, M.J.

    1998-07-01

    In recent years aeroderivative gas turbines have become an effective alternative to heavy industrial gas turbines. Marketing of aeroderivatives has focused on their simple cycle efficiency advantage. The use of aeroderivatives in combined cycle, however, has also been demonstrated to be competitive, with high net plant efficiency and moderate cost per installed kW. Aeroderivative gas turbines are also capable of achieving high baseload plant availabilities because of the maintenance philosophy of rapid gas turbine or module exchange on site. In this paper the rationale for choosing an aeroderivative over a conventional industrial gas turbine is discussed. Factors affecting the decision to opt for either a simple or combined cycle facility are considered. The economic case is made for combined cycle plant incorporating aeroderivatives, showing a lower total cost of ownership that the alternatives, including an assessment of the key factors necessary to make them viable. The paper continues with a description of an advanced single string power train concept. Implementation of the power train is presented, and its incorporation into an optimized 40 MW Class power station described. Reduction in cost of electricity and installed cost per kW are considered, as well as reduction in project lead time.

  6. The new air emission regulations for gas turbine

    SciTech Connect

    Solt, C.

    1998-07-01

    In the US, there are three new regulations now in development that will lower the limits for NO{sub x} emissions from gas turbines: (1) New National Ambient Air Quality Standards (NAAQS) for Particulate Matter, and Possibly revision to the Ozone standard (both of these new programs will target NO{sub x} emissions); (2) New regulations stemming from the Ozone Transport Assessment Group (OTAG) recommendations (again, NO{sub x} is the primary focus); (3) Revision of the New Source Performance Standard (NSPS) for gas turbines and a new rule that will impose new toxic emission requirements, (the Industrial Combustion Coordinated Rulemaking, stemming from revisions to Title III of the Clean Sir Act Amendments of 1990). The toxic rule should be of particular concern to the gas turbine industry in that it may impose the use of expensive toxic emission control techniques that may not provide any significant health benefits to the public. In addition, the European Community is currently drafting a new regulation for combustion sources that will require gas turbines to meet levels that are lower than any in Europe today. This paper will consider all 5 of these regulatory actions and will: review the proposed regulations; discuss timing for regulation development and implementation; assess the probable impact of each regulation; and provide opinions on the fate of each regulation. Both manufacturers and users of gas turbines should be aware of these proceedings and take an active role in the rule development.

  7. Proceedings of the flexible, midsize gas turbine program planning workshop

    SciTech Connect

    1997-03-01

    The US Department of Energy (DOE) and the California Energy Commission (CEC) held a program planning workshop on March 4--5, 1997 in Sacramento, California on the subject of a flexible, midsize gas turbine (FMGT). The workshop was also co-sponsored by the Electric Power Research Institute (EPRI), the Gas Research Institute (GRI), the Gas Turbine Association (GTA), and the Collaborative Advanced Gas Turbine Program (CAGT). The purpose of the workshop was to bring together a broad cross section of knowledgeable people to discuss the potential benefits, markets, technical attributes, development costs, and development funding approaches associated with making this new technology available in the commercial marketplace. The participants in the workshop included representatives from the sponsoring organizations, electric utilities, gas utilities, independent power producers, gas turbine manufacturers, gas turbine packagers, and consultants knowledgeable in the power generation field. Thirteen presentations were given on the technical and commercial aspects of the subject, followed by informal breakout sessions that dealt with sets of questions on markets, technology requirements, funding sources and cost sharing, and links to other programs.

  8. Biomass-gasifer steam-injected gas turbine cogeneration

    SciTech Connect

    Larson, E.D.; Williams, R.H. . Center for Energy and Environmental Studies)

    1990-04-01

    Steam injection for power and efficiency augmentation in aeroderivative gas turbines is now commercially established for natural gas-fired cogeneration. Steam-injected gas turbines fired with coal and biomass are being developed. In terms of efficiency, capital cost, and commercial viability, the most promising was to fuel steam-injected gas turbines with biomass is via the biomass-integrated gasifier/steam-injected gas turbine (BIG/STIG). The R and D effort required to commercialize the Big/STIG is modest because it can build on extensive previous coal-integrated gasifier/gas turbine development efforts. An economic analysis of BIG/STIG cogeneration is presented for cane sugar factories, where sugar cane residues would be the fuel. A BIG/STIG investment would be attractive for sugar producers, who could sell large quantities of electricity, or for the local electric utility, as a low-cost generating option. Worldwide, the cane sugar industry could support some 50,000 MW of BIG/STIG capacity, and there are many potential applications in the forest products and other biomass-based industries.

  9. Thermal stresses investigation of a gas turbine blade

    NASA Astrophysics Data System (ADS)

    Gowreesh, S.; Pravin, V. K.; Rajagopal, K.; Veena, P. H.

    2012-06-01

    The analysis of structural and thermal stress values that are produced while the turbine is operating are the key factors of study while designing the next generation gas turbines. The present study examines structural, thermal, modal analysis of the first stage rotor blade of a two stage gas turbine. The design features of the turbine segment of the gas turbine have been taken from the preliminary design of a power turbine for maximization of an existing turbojet engine with optimized dump gap of the combustion chamber, since the allowable temperature on the turbine blade dependents on the hot gas temperatures from the combustion chamber. In the present paper simplified 3-D Finite Element models are developed with governing boundary conditions and solved using the commercial FEA software ANSYS. As the temperature has a significant effect on the overall stress on the rotor blades, a detail study on mechanical and thermal stresses are estimated and evaluated with the experimental values.

  10. Development of Micromachine Gas Turbine for Portable Power Generation

    NASA Astrophysics Data System (ADS)

    Isomura, Kousuke; Tanaka, Shuji; Togo, Shinichi; Kanebako, Hideki; Murayama, Motohide; Saji, Nobuyoshi; Sato, Fumihiro; Esashi, Masayoshi

    Micromachine gas turbine with centrifugal impellers of 10mm diameter fabricated by 5-axis micro-milling is under development at Tohoku University, in conjunction with Ishikawajima-Harima Heavy Industries Co., Ltd. (IHI), Tohoku-Gakuin University, and Sankyo Seiki Mfg. Co., Ltd. The development is currently at the stage of proving the feasibility of the gas turbine cycle by component tests. Micro-combustors have been developed for both hydrogen and methane fuel. Over 99.9% of the combustion efficiency has been realized in both combustors and the baseline configuration of the combustor for the gas turbine is set. A compressor of 10mm diameter has been developed as a micromachined turbocharger. The performance test of the micromachined turbocharger has been started, and ran up to 566000rpm, which is approximately 65% of the design speed. Compressor performance has been successfully measured along a constant speed line at 55% of the design speed.

  11. The coal-fired gas turbine locomotive - A new look

    NASA Technical Reports Server (NTRS)

    Liddle, S. G.; Bonzo, B. B.; Purohit, G. P.

    1983-01-01

    Advances in turbomachine technology and novel methods of coal combustion may have made possible the development of a competitive coal fired gas turbine locomotive engine. Of the combustor, thermodynamic cycle, and turbine combinations presently assessed, an external combustion closed cycle regenerative gas turbine with a fluidized bed coal combustor is judged to be the best suited for locomotive requirements. Some merit is also discerned in external combustion open cycle regenerative systems and internal combustion open cycle regenerative gas turbine systems employing a coal gasifier. The choice of an open or closed cycle depends on the selection of a working fluid and the relative advantages of loop pressurization, with air being the most attractive closed cycle working fluid on the basis of cost.

  12. Ceramic regenerator systems development program. [for automobile gas turbine engines

    NASA Technical Reports Server (NTRS)

    Cook, J. A.; Fucinari, C. A.; Lingscheit, J. N.; Rahnke, C. J.

    1977-01-01

    Ceramic regenerator cores are considered that can be used in passenger car gas turbine engines, Stirling engines, and industrial/truck gas turbine engines. Improved materials and design concepts aimed at reducing or eliminating chemical attack were placed on durability test in Ford 707 industrial gas turbine engines. The results of 19,600 hours of turbine engine durability testing are described. Two materials, aluminum silicate and magnesium aluminum silicate, continue to show promise toward achieving the durability objectives of this program. A regenerator core made from aluminum silicate showed minimal evidence of chemical attack damage after 6935 hours of engine test at 800 C and another showed little distress after 3510 hours at 982 C. Results obtained in ceramic material screening tests, aerothermodynamic performance tests, stress analysis, cost studies, and material specifications are also included.

  13. AFB/open cycle gas turbine conceptual design study

    NASA Technical Reports Server (NTRS)

    Dickinson, T. W.; Tashjian, R.

    1983-01-01

    Applications of coal fired atmospheric fluidized bed gas turbine systems in industrial cogeneration are identified. Based on site-specific conceptual designs, the potential benefits of the AFB/gas turbine system were compared with an atmospheric fluidized design steam boiler/steam turbine system. The application of these cogeneration systems at four industrial plant sites is reviewed. A performance and benefit analysis was made along with a study of the representativeness of the sites both in regard to their own industry and compared to industry as a whole. A site was selected for the conceptual design, which included detailed site definition, AFB/gas turbine and AFB/steam turbine cogeneration system designs, detailed cost estimates, and comparative performance and benefit analysis. Market and benefit analyses identified the potential market penetration for the cogeneration technologies and quantified the potential benefits.

  14. Advanced coal-fueled industrial cogeneration gas turbine system

    SciTech Connect

    LeCren, R.T.; Cowell, L.H.; Galica, M.A.; Stephenson, M.D.; Wen, C.S.

    1991-07-01

    Advances in coal-fueled gas turbine technology over the past few years, together with recent DOE-METC sponsored studies, have served to provide new optimism that the problems demonstrated in the past can be economically resolved and that the coal-fueled gas turbine can ultimately be the preferred system in appropriate market application sectors. The objective of the Solar/METC program is to prove the technical, economic, and environmental feasibility of a coal-fired gas turbine for cogeneration applications through tests of a Centaur Type H engine system operated on coal fuel throughout the engine design operating range. The five-year program consists of three phases, namely: (1) system description; (2) component development; (3) prototype system verification. A successful conclusion to the program will initiate a continuation of the commercialization plan through extended field demonstration runs.

  15. Segmented inlet nozzle for gas turbine, and methods of installation

    DOEpatents

    Klompas, Nicholas

    1985-01-01

    A gas turbine nozzle guide vane assembly is formed of individual arcuate nozzle segments. The arcuate nozzle segments are elastically joined to each other to form a complete ring, with edges abutted to prevent leakage. The resultant nozzle ring is included within the overall gas turbine stationary structure and secured by a mounting arrangement which permits relative radial movement at both the inner and outer mountings. A spline-type outer mounting provides circumferential retention. A complete rigid nozzle ring with freedom to "float" radially results. Specific structures are disclosed for the inner and outer mounting arrangements. A specific tie-rod structure is also disclosed for elastically joining the individual nozzle segments. Also disclosed is a method of assembling the nozzle ring subassembly-by-subassembly into a gas turbine employing temporary jacks.

  16. Optical control and diagnostics sensors for gas turbine machinery

    NASA Astrophysics Data System (ADS)

    Trolinger, James D.; Jenkins, Thomas P.; Heeg, Bauke

    2012-10-01

    There exists a vast range of optical techniques that have been under development for solving complex measurement problems related to gas-turbine machinery and phenomena. For instance, several optical techniques are ideally suited for studying fundamental combustion phenomena in laboratory environments. Yet other techniques hold significant promise for use as either on-line gas turbine control sensors, or as health monitoring diagnostics sensors. In this paper, we briefly summarize these and discuss, in more detail, some of the latter class of techniques, including phosphor thermometry, hyperspectral imaging and low coherence interferometry, which are particularly suited for control and diagnostics sensing on hot section components with ceramic thermal barrier coatings (TBCs).

  17. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The systems include a primary combustion compartment coupled to an impact separator for removing molten slag from hot combustion gases. Quenching means are provided for solidifying the molten slag removed by the impact separator, and processing means are provided forming a slurry from the solidified slag for facilitating removal of the solidified slag from the system. The released hot combustion gases, substantially free of molten slag, are then ducted to a lean combustion compartment and then to an expander section of a gas turbine.

  18. Thermal barrier coatings for gas turbine and diesel engines

    NASA Technical Reports Server (NTRS)

    Miller, Robert A.; Brindley, William J.; Bailey, M. Murray

    1989-01-01

    The present state of development of thin thermal barrier coatings for aircraft gas turbine engines and thick thermal barrier coatings for truck diesel engines is assessed. Although current thermal barrier coatings are flying in certain gas turbine engines, additional advances will be needed for future engines. Thick thermal barrier coatings for truck diesel engines have advanced to the point where they are being seriously considered for the next generation of engine. Since coatings for truck engines is a young field of inquiry, continued research and development efforts will be required to help bring this technology to commercialization.

  19. Cooled blades of gas turbines /Thermal design and profiling/

    NASA Astrophysics Data System (ADS)

    Kopelev, S. Z.

    The efficiency of the air-cooling of gas turbine blades is analyzed, and various approaches to the design of air-cooled gas turbine blades are discussed. In particular, attention is given to the analysis of heat transfer in blades with an internal deflector, blades with radial air flow, and blades with convective-barrier cooling. Methods for calculating the temperature of blades with transverse flow of the cooling air are discussed, as are methods for calculating losses in an air-cooled turbine.

  20. Gas turbine engine and its associated air intake system

    SciTech Connect

    Ballard, J.R.; Bennett, G.H.; Lee, L.A.

    1984-01-17

    A gas turbine engine and its associated air intake system are disclosed in which the air intake system comprises a generally horizontally extending duct through which an airflow is induced by an ejector pump powered by the engine. A portion of the air passing through the duct is directed through a second duct to the air inlet of the engine. The second duct is connected to the first duct in such a manner that the air directed to the engine air inlet is derived from a vertically upper region of the first duct. The arrangement is intended to reduce the amount of airborne particulate material ingested by the gas turbine engine.

  1. Workshop on Aerosols and Particulates from Aircraft Gas Turbine Engines

    NASA Technical Reports Server (NTRS)

    Wey, Chown Chou (Compiler)

    1999-01-01

    In response to the National Research Council (NRC) recommendations, the Workshop on Aerosols and Particulates from Aircraft Gas Turbine Engines was organized by the NASA Lewis Research Center and held on July 29-30, 1997 at the Ohio Aerospace Institute in Cleveland, Ohio. The objective is to develop consensus among experts in the field of aerosols from gas turbine combustors and engines as to important issues and venues to be considered. Workshop participants' expertise included engine and aircraft design, combustion processes and kinetics, atmospheric science, fuels, and flight operations and instrumentation.

  2. Overview of zirconia with respect to gas turbine applications

    NASA Technical Reports Server (NTRS)

    Cawley, J. D.

    1984-01-01

    Phase relationships and the mechanical properties of zirconia are examined as well as the thermal conductivity, deformation, diffusion, and chemical reactivity of this refractory material. Observations from the literature particular to plasma-sprayed material and implications for gas turbine engine applications are discussed. The literature review indicates that Mg-PSZ (partially stabilized zirconia) and Ca-PSZ are unsuitable for advanced gas turbine applications; a thorough characterization of the microstructure of plasma-sprayed zirconia is needed. Transformation-toughened zirconia may be suitable for use in monolithic components.

  3. Internal flows of relevance to gas-turbines

    NASA Astrophysics Data System (ADS)

    McGuirk, J. J.; Whitelaw, J. H.

    An attempt is made to formulate the best combination of equations, numerical discretization, and turbulence modeling assumptions for internal aerodynamic flows relevant to gas turbines. Typical of the problems treated are the solution of the three-dimensional, time-averaged Navier-Stokes equations for laminar and turbulent flow in 90-deg bends, and the relative advantages obtainable from parabolized forms in bends, in S-type intake ducts, in turbine blade passages, and in forced mixers. In the present discussion of the influence of numerical assumptions on the calculation of isothermal flow in gas turbine combustors, emphasis is given to the assessment and removal of numerical errors.

  4. Ceramic thermal barrier coatings for commercial gas turbine engines

    NASA Technical Reports Server (NTRS)

    Meier, Susan Manning; Gupta, Dinesh K.; Sheffler, Keith D.

    1991-01-01

    The paper provides an overview of the short history, current status, and future prospects of ceramic thermal barrier coatings for gas turbine engines. Particular attention is given to plasma-sprayed and electron beam-physical vapor deposited yttria-stabilized (7 wt pct Y2O3) zirconia systems. Recent advances include improvements in the spallation life of thermal barrier coatings, improved bond coat composition and spraying techniques, and improved component design. The discussion also covers field experience, life prediction modeling, and future directions in ceramic coatings in relation to gas turbine engine design.

  5. Erosion-Resistant Nanocoatings for Improved Energy Efficiency in Gas Turbine Engines

    SciTech Connect

    2009-06-01

    This factsheet describes a research project whose goal is to test and substantiate erosion-resistant (ER) nanocoatings for application on compressor airfoils for gas turbine engines in both industrial gas turbines and commercial aviation.

  6. Computational thermo-fluid dynamics contributions to advanced gas turbine engine design

    NASA Technical Reports Server (NTRS)

    Graham, R. W.; Adamczyk, J. J.; Rohlik, H. E.

    1984-01-01

    The design practices for the gas turbine are traced throughout history with particular emphasis on the calculational or analytical methods. Three principal components of the gas turbine engine will be considered: namely, the compressor, the combustor and the turbine.

  7. 46 CFR 112.20-10 - Diesel or gas turbine driven emergency power source.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... Power Source § 112.20-10 Diesel or gas turbine driven emergency power source. Simultaneously with the operation of the transfer means under § 112.20-5, the diesel engine or gas turbine driving the final... 46 Shipping 4 2011-10-01 2011-10-01 false Diesel or gas turbine driven emergency power source....

  8. 46 CFR 112.20-10 - Diesel or gas turbine driven emergency power source.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... Power Source § 112.20-10 Diesel or gas turbine driven emergency power source. Simultaneously with the operation of the transfer means under § 112.20-5, the diesel engine or gas turbine driving the final... 46 Shipping 4 2010-10-01 2010-10-01 false Diesel or gas turbine driven emergency power source....

  9. 46 CFR 112.20-10 - Diesel or gas turbine driven emergency power source.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... Power Source § 112.20-10 Diesel or gas turbine driven emergency power source. Simultaneously with the operation of the transfer means under § 112.20-5, the diesel engine or gas turbine driving the final... 46 Shipping 4 2014-10-01 2014-10-01 false Diesel or gas turbine driven emergency power source....

  10. 46 CFR 112.20-10 - Diesel or gas turbine driven emergency power source.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... Power Source § 112.20-10 Diesel or gas turbine driven emergency power source. Simultaneously with the operation of the transfer means under § 112.20-5, the diesel engine or gas turbine driving the final... 46 Shipping 4 2012-10-01 2012-10-01 false Diesel or gas turbine driven emergency power source....

  11. 46 CFR 112.20-10 - Diesel or gas turbine driven emergency power source.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... Power Source § 112.20-10 Diesel or gas turbine driven emergency power source. Simultaneously with the operation of the transfer means under § 112.20-5, the diesel engine or gas turbine driving the final... 46 Shipping 4 2013-10-01 2013-10-01 false Diesel or gas turbine driven emergency power source....

  12. The UTZ Special Design Office for Construction of Gas Turbines turns fifty

    NASA Astrophysics Data System (ADS)

    Zyryanov, Yu. P.

    2008-08-01

    The main lines of activities conducted at the ZAO Ural Turbine Works Special Design Office for Construction of Gas Turbines on developing stationary gas turbine units for power engineering, driving gasturbine units for gas pumping stations, and gas turbines for utilizing secondary resources are presented.

  13. Nickel base alloy. [for gas turbine engine stator vanes

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Waters, W. J. (Inventor)

    1977-01-01

    A nickel base superalloy for use at temperatures of 2000 F (1095 C) to 2200 F (1205 C) was developed for use as stator vane material in advanced gas turbine engines. The alloy has a nominal composition in weight percent of 16 tungsten, 7 aluminum, 1 molybdenum, 2 columbium, 0.3 zirconium, 0.2 carbon and the balance nickel.

  14. Analysis and optimization of hybrid MCFC gas turbines plants

    NASA Astrophysics Data System (ADS)

    Lunghi, Piero; Bove, Roberto; Desideri, Umberto

    High temperature fuel cells are electricity producers that guarantee relevant energetic and environmental performances. They feature high electricity to input chemical energy ratios and availability of high temperature heat. Notwithstanding, the search for a further increase in electric efficiency, especially when applying a CHP solution is not feasible, has brought to plant integration with gas turbines (GTs) in several studies and some pilot installations. While for pressurized fuel cells the choice of internal combustion gas turbines seem to be the only one feasible, in ambient pressure fuel cells it seems useful to analyze the combination with indirect heated GT. This choice allows to optimize turbine pressure ratio and cell size. In this work, a parametric performance evaluation of a hybrid molten carbonate fuel cell (MCFC) indirect heated gas turbine has been performed by varying the fuel cell section size and the fuel utilization coefficient. The analysis of performance variation with the latter parameter shows how a cell that is optimized for stand alone operation is not necessarily optimized for the integration in a hybrid cycle. Working with reduced utilization factors, in fact can reduce irreversible losses and does not necessarily yield to less electricity production since the heat produced in the post combustor is recovered by the gas turbine section. This aspect has not been taken into sufficient consideration in literature. The analysis illustrates the methodology to define new operating conditions so to allow global output and global efficiency maximization.

  15. Strengthened MILP formulation for certain gas turbine unit commitment problems

    SciTech Connect

    Pan, Kai; Guan, Yongpei; Watson, Jean -Paul; Wang, Jianhui

    2015-05-22

    In this study, we derive a strengthened MILP formulation for certain gas turbine unit commitment problems, in which the ramping rates are no smaller than the minimum generation amounts. This type of gas turbines can usually start-up faster and have a larger ramping rate, as compared to the traditional coal-fired power plants. Recently, the number of this type of gas turbines increases significantly due to affordable gas prices and their scheduling flexibilities to accommodate intermittent renewable energy generation. In this study, several new families of strong valid inequalities are developed to help reduce the computational time to solve these types of problems. Meanwhile, the validity and facet-defining proofs are provided for certain inequalities. Finally, numerical experiments on a modified IEEE 118-bus system and the power system data based on recent studies verify the effectiveness of applying our formulation to model and solve this type of gas turbine unit commitment problems, including reducing the computational time to obtain an optimal solution or obtaining a much smaller optimality gap, as compared to the default CPLEX, when the time limit is reached with no optimal solutions obtained.

  16. Strengthened MILP formulation for certain gas turbine unit commitment problems

    DOE PAGESBeta

    Pan, Kai; Guan, Yongpei; Watson, Jean -Paul; Wang, Jianhui

    2015-05-22

    In this study, we derive a strengthened MILP formulation for certain gas turbine unit commitment problems, in which the ramping rates are no smaller than the minimum generation amounts. This type of gas turbines can usually start-up faster and have a larger ramping rate, as compared to the traditional coal-fired power plants. Recently, the number of this type of gas turbines increases significantly due to affordable gas prices and their scheduling flexibilities to accommodate intermittent renewable energy generation. In this study, several new families of strong valid inequalities are developed to help reduce the computational time to solve these typesmore » of problems. Meanwhile, the validity and facet-defining proofs are provided for certain inequalities. Finally, numerical experiments on a modified IEEE 118-bus system and the power system data based on recent studies verify the effectiveness of applying our formulation to model and solve this type of gas turbine unit commitment problems, including reducing the computational time to obtain an optimal solution or obtaining a much smaller optimality gap, as compared to the default CPLEX, when the time limit is reached with no optimal solutions obtained.« less

  17. Light weight gas turbine engine fuel pumping technology

    SciTech Connect

    Kassel, J.M.; Birdsall, J.

    1989-01-01

    The paper discusses the use of a single high speed centrifugal fuel pump as the only pump in a gas turbine engine fuel system. The characteristics and requirements of the high speed centrifugal fuel pump system are compared with a more traditional fuel pump system. The application of composite technology to the high speed centrifugal pump concept is also reviewed.

  18. Compatibility of gas turbine materials with steam cooling

    SciTech Connect

    Desai, V.; Tamboli, D.; Patel, Y.

    1995-10-01

    Gas turbines had been traditionally used for peak load plants and remote locations as they offer advantage of low installation costs and quick start up time. Their use as a base load generator had not been feasible owing to their poor efficiency. However, with the advent of gas turbines based combined cycle plants (CCPs), continued advances in efficiency are being made. Coupled with ultra low NO{sub x} emissions, coal compatibility and higher unit output, gas turbines are now competing with conventional power plants for base load power generation. Currently, the turbines are designed with TIT of 2300{degrees}F and metal temperatures are maintained around 1700{degrees}F by using air cooling. New higher efficiency ATS turbines will have TIT as high as 2700{degrees}F. To withstand this high temperature improved materials, coatings, and advances in cooling system and design are warranted. Development of advanced materials with better capabilities specifically for land base applications are time consuming and may not be available by ATS time frame or may prove costly for the first generation ATS gas turbines. Therefore improvement in the cooling system of hot components, which can take place in a relatively shorter time frame, is important. One way to improve cooling efficiency is to use better cooling agent. Steam as an alternate cooling agent offers attractive advantages because of its higher specific heat (almost twice that of air) and lower viscosity.

  19. Advanced Coal-Fueled Gas Turbine Program. Final report

    SciTech Connect

    Horner, M.W.; Ekstedt, E.E.; Gal, E.; Jackson, M.R.; Kimura, S.G.; Lavigne, R.G.; Lucas, C.; Rairden, J.R.; Sabla, P.E.; Savelli, J.F.; Slaughter, D.M.; Spiro, C.L.; Staub, F.W.

    1989-02-01

    The objective of the original Request for Proposal was to establish the technological bases necessary for the subsequent commercial development and deployment of advanced coal-fueled gas turbine power systems by the private sector. The offeror was to identify the specific application or applications, toward which his development efforts would be directed; define and substantiate the technical, economic, and environmental criteria for the selected application; and conduct such component design, development, integration, and tests as deemed necessary to fulfill this objective. Specifically, the offeror was to choose a system through which ingenious methods of grouping subcomponents into integrated systems accomplishes the following: (1) Preserve the inherent power density and performance advantages of gas turbine systems. (2) System must be capable of meeting or exceeding existing and expected environmental regulations for the proposed application. (3) System must offer a considerable improvement over coal-fueled systems which are commercial, have been demonstrated, or are being demonstrated. (4) System proposed must be an integrated gas turbine concept, i.e., all fuel conditioning, all expansion gas conditioning, or post-expansion gas cleaning, must be integrated into the gas turbine system.

  20. Ceramic stationary gas turbine development. Final report, Phase 1

    SciTech Connect

    1994-09-01

    This report summarizes work performed by Solar Turbines Inc. and its subcontractors during the period September 25, 1992 through April 30, 1993. The objective of the work is to improve the performance of stationary gas turbines in cogeneration through implementation of selected ceramic components.

  1. Characterization of oscillations during premix gas turbine combustion

    SciTech Connect

    Richards, G.A.; Janus, M.C.

    1998-04-01

    The use of premix combustion in stationary gas turbines can produce very low levels of NO{sub x} emissions. This benefit is widely recognized, but turbine developers routinely encounter problems with combustion oscillations during the testing of new premix combustors. Because of the associated pressure fluctuations, combustion oscillations must be eliminated in a final combustor design. Eliminating these oscillations is often time-consuming and costly because there is no single approach to solve an oscillation problem. Previous investigations of combustion stability have focused on rocket applications, industrial furnaces, and some aeroengine gas turbines. Comparatively little published data is available for premixed combustion at conditions typical of an industrial gas turbine. In this paper, the authors report experimental observations of oscillations produced by a fuel nozzle typical of industrial gas turbines. Tests are conducted in a specially designed combustor capable of providing the acoustic feedback needed to study oscillations. Tests results are presented for pressures up to 10 atmospheres, theoretical considerations, it is expected that oscillations can be characterized by a nozzle reference velocity, with operating pressure playing a smaller role. This expectation is compared to observed data that shows both the benefits and limitations of characterizing the combustor oscillating behavior in terms of a reference velocity rather than other engine operating parameters. This approach to characterizing oscillations is then used to evaluate how geometric changes to the fuel nozzle will affect the boundary between stable and oscillating combustion.

  2. Indirect-fired gas turbine bottomed with fuel cell

    DOEpatents

    Micheli, Paul L.; Williams, Mark C.; Parsons, Edward L.

    1995-01-01

    An indirect-heated gas turbine cycle is bottomed with a fuel cell cycle with the heated air discharged from the gas turbine being directly utilized at the cathode of the fuel cell for the electricity-producing electrochemical reaction occurring within the fuel cell. The hot cathode recycle gases provide a substantial portion of the heat required for the indirect heating of the compressed air used in the gas turbine cycle. A separate combustor provides the balance of the heat needed for the indirect heating of the compressed air used in the gas turbine cycle. Hot gases from the fuel cell are used in the combustor to reduce both the fuel requirements of the combustor and the NOx emissions therefrom. Residual heat remaining in the air-heating gases after completing the heating thereof is used in a steam turbine cycle or in an absorption refrigeration cycle. Some of the hot gases from the cathode can be diverted from the air-heating function and used in the absorption refrigeration cycle or in the steam cycle for steam generating purposes.

  3. Advanced Seal Development for Large Industrial Gas Turbines

    NASA Technical Reports Server (NTRS)

    Chupp, Raymond E.

    2006-01-01

    Efforts are in progress to develop advanced sealing for large utility industrial gas turbine engines (combustion turbines). Such seals have been under developed for some time for aero gas turbines. It is desired to transition this technology to combustion turbines. Brush seals, film riding face and circumferential seals, and other dynamic and static sealing approaches are being incorporated into gas turbines for aero applications by several engine manufacturers. These seals replace labyrinth or other seals with significantly reduced leakage rates. For utility industrial gas turbines, leakage reduction with advanced sealing can be even greater with the enormous size of the components. Challenges to transitioning technology include: extremely long operating times between overhauls; infrequent but large radial and axial excursions; difficulty in coating larger components; and maintenance, installation, and durability requirements. Advanced sealing is part of the Advanced Turbine Systems (ATS) engine development being done under a cooperative agreement between Westinghouse and the US Department of Energy, Office of Fossil Energy. Seal development focuses on various types of seals in the 501ATS engine both at dynamic and static locations. Each development includes rig testing of candidate designs and subsequent engine validation testing of prototype seals. This presentation gives an update of the ongoing ATS sealing efforts with special emphasis on brush seals.

  4. BIOMASS COMBUSTION IN GAS-TURBINE-BASED SYSTEMS

    EPA Science Inventory

    The paper gives results of a comparative evaluation of a range of biomass power generation systems. he objective was to identify systems most suitable for unique properties of biomass. he characteristics of biomass fuels were reviewed, and the performance of several gas-turbine-b...

  5. Compressive stress system for a gas turbine engine

    DOEpatents

    Hogberg, Nicholas Alvin

    2015-03-24

    The present application provides a compressive stress system for a gas turbine engine. The compressive stress system may include a first bucket attached to a rotor, a second bucket attached to the rotor, the first and the second buckets defining a shank pocket therebetween, and a compressive stress spring positioned within the shank pocket.

  6. Single pressure steam bottoming cycle for gas turbines combined cycle

    SciTech Connect

    Zervos, N.

    1990-01-30

    This patent describes a process for recapturing waste heat from the exhaust of a gas turbine to drive a high pressure-high temperature steam turbine and a low pressure steam turbine. It comprises: delivering the exhaust of the gas turbine to the hot side of an economizer-reheater apparatus; delivering a heated stream of feedwater and recycled condensate through the cold side of the economizer-reheater apparatus in an indirect heat exchange relationship with the gas turbine exhaust on the hot side of the economizer-reheater apparatus to elevate the temperature below the pinch point of the boiler; delivering the discharge from the high pressure-high temperature steam turbine through the economizer-reheater apparatus in an indirect heat exchange relationship with the gas turbine exhaust on the hot side of the economizer-reheater apparatus; driving the high pressure-high temperature steam turbine with the discharge stream of feedwater and recycled condensate which is heated to a temperature below the pinch point of the boiler by the economizer-reheater apparatus; and driving the low pressure steam turbine with the discharged stream of the high pressure-high temperature steam turbine reheated below the pinch point of the boiler by the economizer-reheater apparatus.

  7. Liquid-cooling technology for gas turbines review and status

    NASA Technical Reports Server (NTRS)

    Vanfossen, G. J., Jr.; Stepka, F. S.

    1978-01-01

    A review of research related to liquid cooling of gas turbines was conducted and an assessment of the state of the art was made. Various methods of liquid cooling turbines were reviewed. Examples and results with test and demonstrator turbines utilizing these methods along with the advantages and disadvantages of the various methods are discussed.

  8. Indirect-fired gas turbine bottomed with fuel cell

    DOEpatents

    Micheli, P.L.; Williams, M.C.; Parsons, E.L.

    1995-09-12

    An indirect-heated gas turbine cycle is bottomed with a fuel cell cycle with the heated air discharged from the gas turbine being directly utilized at the cathode of the fuel cell for the electricity-producing electrochemical reaction occurring within the fuel cell. The hot cathode recycle gases provide a substantial portion of the heat required for the indirect heating of the compressed air used in the gas turbine cycle. A separate combustor provides the balance of the heat needed for the indirect heating of the compressed air used in the gas turbine cycle. Hot gases from the fuel cell are used in the combustor to reduce both the fuel requirements of the combustor and the NOx emissions therefrom. Residual heat remaining in the air-heating gases after completing the heating thereof is used in a steam turbine cycle or in an absorption refrigeration cycle. Some of the hot gases from the cathode can be diverted from the air-heating function and used in the absorption refrigeration cycle or in the steam cycle for steam generating purposes. 1 fig.

  9. High temperature, low expansion, corrosion resistant ceramic and gas turbine

    DOEpatents

    Rauch, Sr., Harry W.

    1981-01-01

    The present invention relates to ZrO.sub.2 -MgO-Al.sub.2 O.sub.3 -SiO.sub.2 ceramic materials having improved thermal stability and corrosion resistant properties. The utilization of these ceramic materials as heat exchangers for gas turbine engines is also disclosed.

  10. Serial cooling of a combustor for a gas turbine engine

    DOEpatents

    Abreu, Mario E.; Kielczyk, Janusz J.

    2001-01-01

    A combustor for a gas turbine engine uses compressed air to cool a combustor liner and uses at least a portion of the same compressed air for combustion air. A flow diverting mechanism regulates compressed air flow entering a combustion air plenum feeding combustion air to a plurality of fuel nozzles. The flow diverting mechanism adjusts combustion air according to engine loading.

  11. Strainrange partitioning behavior of an automotive turbine alloy

    NASA Technical Reports Server (NTRS)

    Annis, C. G.; Vanwanderham, M. C.; Wallace, R. M.

    1976-01-01

    This report addresses Strainrange Partitioning, an advanced life prediction analysis procedure, as applied to CA-101 (cast IN 792 + Hf), an alloy proposed for turbine disks in automotive gas turbine engines. The methodology was successful in predicting specimen life under thermal-mechanical cycling, to within a factor of + or - 2.

  12. Cost analysis of NOx control alternatives for stationary gas turbines

    SciTech Connect

    Bill Major

    1999-11-05

    The use of stationary gas turbines for power generation has been growing rapidly with continuing trends predicted well into the future. Factors that are contributing to this growth include advances in turbine technology, operating and siting flexibility and low capital cost. Restructuring of the electric utility industry will provide new opportunities for on-site generation. In a competitive market, it maybe more cost effective to install small distributed generation units (like gas turbines) within the grid rather than constructing large power plants in remote locations with extensive transmission and distribution systems. For the customer, on-site generation will provide added reliability and leverage over the cost of purchased power One of the key issues that is addressed in virtually every gas turbine application is emissions, particularly NO{sub x} emissions. Decades of research and development have significantly reduced the NO{sub x} levels emitted from gas turbines from uncontrolled levels. Emission control technologies are continuing to evolve with older technologies being gradually phased-out while new technologies are being developed and commercialized. The objective of this study is to determine and compare the cost of NO{sub x} control technologies for three size ranges of stationary gas turbines: 5 MW, 25 MW and 150 MW. The purpose of the comparison is to evaluate the cost effectiveness and impact of each control technology as a function of turbine size. The NO{sub x} control technologies evaluated in this study include: Lean premix combustion, also known as dry low NO{sub x} (DLN) combustion; Catalytic combustion; Water/steam injection; Selective catalytic reduction (SCR)--low temperature, conventional, high temperature; and SCONO{sub x}{trademark}.

  13. Hydrogen-air energy storage gas-turbine system

    NASA Astrophysics Data System (ADS)

    Schastlivtsev, A. I.; Nazarova, O. V.

    2016-02-01

    A hydrogen-air energy storage gas-turbine unit is considered that can be used in both nuclear and centralized power industries. However, it is the most promising when used for power-generating plants based on renewable energy sources (RES). The basic feature of the energy storage system in question is combination of storing the energy in compressed air and hydrogen and oxygen produced by the water electrolysis. Such a process makes the energy storage more flexible, in particular, when applied to RES-based power-generating plants whose generation of power may considerably vary during the course of a day, and also reduces the specific cost of the system by decreasing the required volume of the reservoir. This will allow construction of such systems in any areas independent of the local topography in contrast to the compressed-air energy storage gas-turbine plants, which require large-sized underground reservoirs. It should be noted that, during the energy recovery, the air that arrives from the reservoir is heated by combustion of hydrogen in oxygen, which results in the gas-turbine exhaust gases practically free of substances hazardous to the health and the environment. The results of analysis of a hydrogen-air energy storage gas-turbine system are presented. Its layout and the principle of its operation are described and the basic parameters are computed. The units of the system are analyzed and their costs are assessed; the recovery factor is estimated at more than 60%. According to the obtained results, almost all main components of the hydrogen-air energy storage gas-turbine system are well known at present; therefore, no considerable R&D costs are required. A new component of the system is the H2-O2 combustion chamber; a difficulty in manufacturing it is the necessity of ensuring the combustion of hydrogen in oxygen as complete as possible and preventing formation of nitric oxides.

  14. Ztek`s ultra high efficiency fuel cell/gas turbine combination

    SciTech Connect

    Hsu, M.; Nathanson, D.

    1995-10-19

    Ztek is proceeding on development of an ultra-high efficiency hybrid system of its Planar SOFC with a gas turbine, realizing shared cost and performance benefits. The gas turbine as the Balance-of-Plant was a logical selection from a fuel cell system perspective because of (1) the high-power-density energy conversion of gas turbines; (2) the unique compatibility of the Ztek Planar SOFC with gas turbines, and (3) the availability of low-cost commercial gas turbine systems. A Tennessee Valley Authority/Ztek program is ongoing, which addresses operation of the advanced Planar SOFC stacks and design scale-up for utility power generation applications.

  15. Methods of Si based ceramic components volatilization control in a gas turbine engine

    DOEpatents

    Garcia-Crespo, Andres Jose; Delvaux, John; Dion Ouellet, Noemie

    2016-09-06

    A method of controlling volatilization of silicon based components in a gas turbine engine includes measuring, estimating and/or predicting a variable related to operation of the gas turbine engine; correlating the variable to determine an amount of silicon to control volatilization of the silicon based components in the gas turbine engine; and injecting silicon into the gas turbine engine to control volatilization of the silicon based components. A gas turbine with a compressor, combustion system, turbine section and silicon injection system may be controlled by a controller that implements the control method.

  16. The status of ceramic turbine component fabrication and quality assurance relevant to automotive turbine needs

    SciTech Connect

    Richerson, D.W.

    2000-02-01

    This report documents a study funded by the U.S. Department of Energy (DOE) Office of Transportation Technologies (OTT) with guidance from the Ceramics Division of the United States Automotive Materials Partnership (USAMP). DOE and the automotive companies have funded extensive development of ceramic materials for automotive gas turbine components, the most recent effort being under the Partnership for a New Generation of Vehicles (PNGV) program.

  17. The effects of solarization on the performance of a gas turbine

    NASA Astrophysics Data System (ADS)

    Homann, Christiaan; van der Spuy, Johan; von Backström, Theodor

    2016-05-01

    Various hybrid solar gas turbine configurations exist. The Stellenbosch University Solar Power Thermodynamic (SUNSPOT) cycle consists of a heliostat field, solar receiver, primary Brayton gas turbine cycle, thermal storage and secondary Rankine steam cycle. This study investigates the effect of the solarization of a gas turbine on its performance and details the integration of a gas turbine into a solar power plant. A Rover 1S60 gas turbine was modelled in Flownex, a thermal-fluid system simulation and design code, and validated against a one-dimensional thermodynamic model at design input conditions. The performance map of a newly designed centrifugal compressor was created and implemented in Flownex. The effect of the improved compressor on the performance of the gas turbine was evident. The gas turbine cycle was expanded to incorporate different components of a CSP plant, such as a solar receiver and heliostat field. The solarized gas turbine model simulates the gas turbine performance when subjected to a typical variation in solar resource. Site conditions at the Helio100 solar field were investigated and the possibility of integrating a gas turbine within this system evaluated. Heat addition due to solar irradiation resulted in a decreased fuel consumption rate. The influence of the additional pressure drop over the solar receiver was evident as it leads to decreased net power output. The new compressor increased the overall performance of the gas turbine and compensated for pressure losses incurred by the addition of solar components. The simulated integration of the solarized gas turbine at Helio100 showed potential, although the solar irradiation is too little to run the gas turbine on solar heat alone. The simulation evaluates the feasibility of solarizing a gas turbine and predicts plant performance for such a turbine cycle.

  18. Ceramic bearings for use in gas turbine engines

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.

    1988-01-01

    Three decades of research by U.S. industry and government laboratories have produced a vast body of data related to the use of ceramic rolling element bearings and bearing components for aircraft gas turbine engines. Materials such as alumina, silicon carbide, titanium carbide, silicon nitride, and a crystallized glass ceramic have been investigated. Rolling-element endurance tests and analysis of full-complement bearings have been performed. Materials and bearing design methods have continuously improved over the years. This paper reviews a wide range of data and analyses with emphasis on how early NASA contributions as well as more recent data can enable the engineer or metallurgist to determine just where ceramic bearings are most applicable for gas turbines.

  19. Numerical Study of Low Emission Gas Turbine Combustor Concepts

    NASA Technical Reports Server (NTRS)

    Yang, Song-Lin

    2002-01-01

    To further reduce pollutant emissions, such as CO, NO(x), UHCs, etc., in the next few decades, innovative concepts of gas turbine combustors must be developed. Several concepts, such as the LIPP (Lean- Premixed- Prevaporized), RQL (Rich-Burn Quick-Quench Lean-Burn), and LDI (Lean-Direct-Injection), have been under study for many years. To fully realize the potential of these concepts, several improvements, such as inlet geometry, air swirler, aerothermochemistry control, fuel preparation, fuel injection and injector design, etc., must be made, which can be studied through the experimental method and/or the numerical technique. The purpose of this proposal is to use the CFD technique to study, and hence, to guide the design process for low emission gas turbine combustors. A total of 13 technical papers have been (or will be) published.

  20. Evaluation of manure as a feedstock for gas turbines

    SciTech Connect

    Hamrick, J.T.

    1988-05-01

    A preliminary program on evaluation of feedlot manure as a feed stock for gas turbines has been completed. It was determined that manure can be pulverized and fed into a gas turbine combustion system with the manure burning in much the same manner as a liquid or gaseous fuel. Ash and dirt in the manure did not appear to have a significant effect on combustion and were effectively removed by the cyclone filters. The exhaust gases varied from clear to a blue haze. Severe problems were encountered with slagging of the hot refractory walls of the combustor. Development of a suitable combustor will be required before a commercial size system can be designed. 10 refs., 10 figs., 3 tabs.

  1. Ceramic bearings for use in gas turbine engines

    NASA Technical Reports Server (NTRS)

    Zaretsky, E. V.

    1989-01-01

    Three decades of research by U.S. industry and government laboratories have produced a vast body of data related to the use of ceramic rolling element bearings and bearing components for aircraft gas turbine engines. Materials such as alumina, silicon carbide, titanium carbide, silicon nitride, and a crystallized glass ceramic have been investigated. Rolling-element endurance tests and analysis of full-complement bearings have been performed. Materials and bearing design methods have continuously improved over the years. This paper reviews a wide range of data and analyses with emphasis on how early NASA contributions as well as more recent data can enable the engineer or metallurgist to determine just where ceramic bearings are most applicable for gas turbines.

  2. Thermal-barrier coatings for utility gas turbines

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Miller, R. A.

    1982-01-01

    The potential of thermal barrier coatings for use in utility gas turbines was assessed. Pressurized passage and ambient pressure doped fuel burner rig tests revealed that thermal barrier coatings are not resistant to dirty combustion environments. However, present thermal barrier coatings, such as duplex partially stabilized zirconia and duplex Ca2SiO4 have ample resistance to the thermo-mechanical stress and temperature levels anticipated for heavy duty gas turbines firing clean fuel as revealed by clean fuel pressurized passage and ambient pressure burner rig tests. Thus, it is appropriate to evaluate such coatings on blades, vanes and combustors in the field. However, such field tests should be backed up with adequate effort in the areas of coating application technology and design analysis so that the field tests yield unequivocal results.

  3. Gas-turbine critical research and advanced technology support project

    NASA Technical Reports Server (NTRS)

    Clark, J. S.; Hodge, P. E.; Lowell, C. E.; Anderson, D. N.; Schultz, D. F.

    1981-01-01

    A technology data base for utility gas turbine systems capable of burning coal derived fuels was developed. The following areas are investigated: combustion; materials; and system studies. A two stage test rig is designed to study the conversion of fuel bound nitrogen to NOx. The feasibility of using heavy fuels in catalytic combustors is evaluated. A statistically designed series of hot corrosion burner rig tests was conducted to measure the corrosion rates of typical gas turbine alloys with several fuel contaminants. Fuel additives and several advanced thermal barrier coatings are tested. Thermal barrier coatings used in conjunction with low critical alloys and those used in a combined cycle system in which the stack temperature was maintained above the acid corrosion temperature are also studied.

  4. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The gas turbine system includes a primary zone for burning coal in the presence of compressed air to produce hot combustion gases and debris, such as molten slag. The turbine system further includes a secondary combustion zone for the lean combustion of the hot combustion gases. The operation of the system is improved by the addition of a cyclone separator for removing debris from the hot combustion gases. The cyclone separator is disposed between the primary and secondary combustion zones and is in pressurized communication with these zones. In a novel aspect of the invention, the cyclone separator includes an integrally disposed impact separator for at least separating a portion of the molten slag from the hot combustion gases.

  5. Gas turbine power plant with supersonic shock compression ramps

    DOEpatents

    Lawlor, Shawn P.; Novaresi, Mark A.; Cornelius, Charles C.

    2008-10-14

    A gas turbine engine. The engine is based on the use of a gas turbine driven rotor having a compression ramp traveling at a local supersonic inlet velocity (based on the combination of inlet gas velocity and tangential speed of the ramp) which compresses inlet gas against a stationary sidewall. The supersonic compressor efficiently achieves high compression ratios while utilizing a compact, stabilized gasdynamic flow path. Operated at supersonic speeds, the inlet stabilizes an oblique/normal shock system in the gasdynamic flow path formed between the rim of the rotor, the strakes, and a stationary external housing. Part load efficiency is enhanced by use of a lean pre-mix system, a pre-swirl compressor, and a bypass stream to bleed a portion of the gas after passing through the pre-swirl compressor to the combustion gas outlet. Use of a stationary low NOx combustor provides excellent emissions results.

  6. Performance optimization of a gas turbine-based cogeneration system

    NASA Astrophysics Data System (ADS)

    Yilmaz, Tamer

    2006-06-01

    In this paper an exergy optimization has been carried out for a cogeneration plant consisting of a gas turbine, which is operated in a Brayton cycle, and a heat recovery steam generator (HRSG). In the analysis, objective functions of the total produced exergy and exergy efficiency have been defined as functions of the design parameters of the gas turbine and the HRSG. An equivalent temperature is defined as a new approach to model the exergy rate of heat transfer from the HRSG. The optimum design parameters of the cogeneration cycle at maximum exergy are determined and the effects of these parameters on exergetic performance are investigated. Some practical mathematical relations are also derived to find the optimum values of the adiabatic temperature ratio for given extreme temperatures and consumer temperature.

  7. Modeling the hole configuration on gas turbine blade vane

    NASA Astrophysics Data System (ADS)

    Zakaria, Mohamad Shukri; Manaf, Muhammad Zaidan Abdul; Saadun, Mohd Noor Asril; Jumaidin, Ridhwan; Hafizan, Andi Hairul

    2015-05-01

    The performance of Gas Turbine can be improved by increasing the inlet temperature gradually. The high level temperature of component that contact with hot gases due to internal combustion in gas turbine will make possibility failure especially on turbine vane. Thus, this study aims to identify the best hole arrangement of cooling on turbine vane, and investigate the critical region for failure possibilities occur on turbine vane caused by the hot gases that considered into two parameter which are steady temperature profile and average temperature decreasing on blade. This study will implement C3X type vane in order to improve the process in turbine blades. An arrangement of two dimensional blade hole will be model Commercial software ANSYS Fluent. It is found that best arrangement and configuration between the hole shape can improve resistances in relation to thermal collapse and satisfied the blade cooling goal.

  8. Mainstream ingress suppression in gas turbine disk cavities

    SciTech Connect

    Khilnani, V.I.; Tsai, L.C.; Bhavnani, S.H.; Khodadadi, J.M.; Goodling, J.S. . Dept. of Mechanical Engineering); Waggott, J. . Steam Turbine, Motor and Generator Division)

    1994-04-01

    The sealing characteristics of an air-cooled gas turbine disk cavity have been studied using laser sheet flow visualization. Experiments were performed on a simplified half-scale model of an actual gas turbine disk cavity. This type of rotor-stator geometry with a double-toothed-rim (DTR) seal at the outer periphery and a labyrinth seal at the inner periphery of the cavity has been tested for its ability in preventing ingress of hot mainstream gases. The results show good agreement with previously estimated design data. Experiments were conducted for various labyrinth seal flow rates and rotational Reynolds numbers up to 1.52 [times] 10[sup 6]. The effects of rotor eccentricity on minimum purge flows have also been discussed.

  9. Mainstream ingress suppression in gas turbine disk cavities

    NASA Astrophysics Data System (ADS)

    Khilnani, V. I.; Tsai, L. C.; Bhavnani, S. H.; Khodadadi, J. M.; Goodling, J. S.; Waggott, J.

    1994-04-01

    The sealing characteristics of an air-cooled gas turbine disk cavity have been studied using laser sheet flow visualization. Experiments were performed on a simplified half-scale model of an actual gas turbine disk cavity. This type of rotor-stator geometry with a double-toothed-rim (DTR) seal at the outer periphery and a labyrinth seal at the inner periphery of the cavity has been tested for its ability in preventing ingress of hot mainstream gases. The results show good agreement with previously estimated design data. Experiments were conducted for various labyrinth seal flow rates and rotational Reynolds numbers up to 1.52 x 10(exp 6). The effects of rotor eccentricity on minimum purge flows have also been discussed.

  10. Parameters controlling nitric oxide emissions from gas turbine combustors

    NASA Technical Reports Server (NTRS)

    Heywood, J. B.; Mikus, T.

    1973-01-01

    Nitric oxide forms in the primary zone of gas turbine combustors where the burnt gas composition is close to stoichiometric and gas temperatures are highest. It was found that combustor air inlet conditions, mean primary zone fuel-air ratio, residence time, and the uniformity of the primary zone are the most important variables affecting nitric oxide emissions. Relatively simple models of the flow in a gas turbine combustor, coupled with a rate equation for nitric oxide formation via the Zeldovich mechanism are shown to correlate the variation in measured NOx emissions. Data from a number of different combustor concepts are analyzed and shown to be in reasonable agreement with predictions. The NOx formation model is used to assess the extent to which an advanced combustor concept, the NASA swirl can, has produced a lean well-mixed primary zone generally believed to be the best low NOx emissions burner type.

  11. Multi-spectral temperature measurement method for gas turbine blade

    NASA Astrophysics Data System (ADS)

    Gao, Shan; Feng, Chi; Wang, Lixin; Li, Dong

    2016-02-01

    One of the basic methods to improve both the thermal efficiency and power output of a gas turbine is to increase the firing temperature. However, gas turbine blades are easily damaged in harsh high-temperature and high-pressure environments. Therefore, ensuring that the blade temperature remains within the design limits is very important. There are unsolved problems in blade temperature measurement, relating to the emissivity of the blade surface, influences of the combustion gases, and reflections of radiant energy from the surroundings. In this study, the emissivity of blade surfaces has been measured, with errors reduced by a fitting method, influences of the combustion gases have been calculated for different operational conditions, and a reflection model has been built. An iterative computing method is proposed for calculating blade temperatures, and the experimental results show that this method has high precision.

  12. Application of YAG laser welding to gas turbine components

    NASA Astrophysics Data System (ADS)

    Tsubota, Shuho; Mega, Masahiko; Takahashi, Koji; Uemura, Yoshitaka; Hirota, Norihide; Yamaguchi, Kengo

    2003-03-01

    An investigation to apply YAG laser welding to gas turbine components was carried out. The materials of gas turbine such as Ni base alloy are difficult to weld by conventional arc welding methods because of large heat affection. But laser welding can reduce heat input compared with conventional methods and keeps the good repeatability. The welding parameter survey was carried out to satisfy the designing requirements. The YAG laser welding under appropriate conditions enables to prevent welding defects such as HAZ cracks and improves the weld joints quality and performance. Tensile test and low cycle fatigue test were carried out. Tensile strength and fatigue life of laser weld joints are same or higher than that of conventional manual TIG weld joints. The Automatic YAG laser welding system was also developed and put into practical use.

  13. Solid fuel combustion system for gas turbine engine

    DOEpatents

    Wilkes, Colin; Mongia, Hukam C.

    1993-01-01

    A solid fuel, pressurized fluidized bed combustion system for a gas turbine engine includes a carbonizer outside of the engine for gasifying coal to a low Btu fuel gas in a first fraction of compressor discharge, a pressurized fluidized bed outside of the engine for combusting the char residue from the carbonizer in a second fraction of compressor discharge to produce low temperature vitiated air, and a fuel-rich, fuel-lean staged topping combustor inside the engine in a compressed air plenum thereof. Diversion of less than 100% of compressor discharge outside the engine minimizes the expense of fabricating and maintaining conduits for transferring high pressure and high temperature gas and incorporation of the topping combustor in the compressed air plenum of the engine minimizes the expense of modifying otherwise conventional gas turbine engines for solid fuel, pressurized fluidized bed combustion.

  14. Advanced Combustion Systems for Next Generation Gas Turbines

    SciTech Connect

    Joel Haynes; Jonathan Janssen; Craig Russell; Marcus Huffman

    2006-01-01

    Next generation turbine power plants will require high efficiency gas turbines with higher pressure ratios and turbine inlet temperatures than currently available. These increases in gas turbine cycle conditions will tend to increase NOx emissions. As the desire for higher efficiency drives pressure ratios and turbine inlet temperatures ever higher, gas turbines equipped with both lean premixed combustors and selective catalytic reduction after treatment eventually will be unable to meet the new emission goals of sub-3 ppm NOx. New gas turbine combustors are needed with lower emissions than the current state-of-the-art lean premixed combustors. In this program an advanced combustion system for the next generation of gas turbines is being developed with the goal of reducing combustor NOx emissions by 50% below the state-of-the-art. Dry Low NOx (DLN) technology is the current leader in NOx emission technology, guaranteeing 9 ppm NOx emissions for heavy duty F class gas turbines. This development program is directed at exploring advanced concepts which hold promise for meeting the low emissions targets. The trapped vortex combustor is an advanced concept in combustor design. It has been studied widely for aircraft engine applications because it has demonstrated the ability to maintain a stable flame over a wide range of fuel flow rates. Additionally, it has shown significantly lower NOx emission than a typical aircraft engine combustor and with low CO at the same time. The rapid CO burnout and low NOx production of this combustor made it a strong candidate for investigation. Incremental improvements to the DLN technology have not brought the dramatic improvements that are targeted in this program. A revolutionary combustor design is being explored because it captures many of the critical features needed to significantly reduce emissions. Experimental measurements of the combustor performance at atmospheric conditions were completed in the first phase of the program

  15. Engine tests on a cooled gas turbine stage

    NASA Astrophysics Data System (ADS)

    Graf, H. J.

    1985-09-01

    A new cooling system was designed for the 45 MW gas turbine type 8. Extensive tests were carried out in a new power station to verify the reliability of the cooled components. Wall temperatures were measured using thermocouples, thermal paints and pyrometers. Cooling air temperature, pressure and mass flow measurements allowed a detailed analysis of the first stage under operating conditions. The results and comparisons with design calculations are presented. The applicability and accuracy of the three measuring techniques are discussed.

  16. Optimal Discrete Event Supervisory Control of Aircraft Gas Turbine Engines

    NASA Technical Reports Server (NTRS)

    Litt, Jonathan (Technical Monitor); Ray, Asok

    2004-01-01

    This report presents an application of the recently developed theory of optimal Discrete Event Supervisory (DES) control that is based on a signed real measure of regular languages. The DES control techniques are validated on an aircraft gas turbine engine simulation test bed. The test bed is implemented on a networked computer system in which two computers operate in the client-server mode. Several DES controllers have been tested for engine performance and reliability.

  17. Low-pressure-ratio regenerative exhaust-heated gas turbine

    SciTech Connect

    Tampe, L.A.; Frenkel, R.G.; Kowalick, D.J.; Nahatis, H.M.; Silverstein, S.M.; Wilson, D.G.

    1991-01-01

    A design study of coal-burning gas-turbine engines using the exhaust-heated cycle and state-of-the-art components has been completed. In addition, some initial experiments on a type of rotary ceramic-matrix regenerator that would be used to transfer heat from the products of coal combustion in the hot turbine exhaust to the cool compressed air have been conducted. Highly favorable results have been obtained on all aspects on which definite conclusions could be drawn.

  18. Evaluation of the Gas Turbine Modular Helium Reactor

    SciTech Connect

    Not Available

    1994-02-01

    Recent advances in gas-turbine and heat exchanger technology have enhanced the potential for a Modular Helium Reactor (MHR) incorporating a direct gas turbine (Brayton) cycle for power conversion. The resulting Gas Turbine Modular Helium Reactor (GT-MHR) power plant combines the high temperature capabilities of the MHR with the efficiency and reliability of modern gas turbines. While the passive safety features of the steam cycle MHR (SC-MHR) are retained, generation efficiencies are projected to be in the range of 48% and steam power conversion systems, with their attendant complexities, are eliminated. Power costs are projected to be reduced by about 20%, relative to the SC-MHR or coal. This report documents the second, and final, phase of a two-part evaluation that concluded with a unanimous recommendation that the direct cycle (DC) variant of the GT-MHR be established as the commercial objective of the US Gas-Cooled Reactor Program. This recommendation has been endorsed by industrial and utility participants and accepted by the US Department of Energy (DOE). The Phase II effort, documented herein, concluded that the DC GT-MHR offers substantial technical and economic advantages over both the IDC and SC systems. Both the DC and IDC were found to offer safety advantages, relative to the SC, due to elimination of the potential for water ingress during power operations. This is the dominant consequence event for the SC. The IDC was judged to require somewhat less development than the direct cycle, while the SC, which has the greatest technology base, incurs the least development cost and risk. While the technical and licensing requirements for the DC were more demanding, they were judged to be incremental and feasible. Moreover, the DC offers significant performance and cost improvements over the other two concepts. Overall, the latter were found to justify the additional development needs.

  19. Performance comparison of two combined SOFC-gas turbine systems

    NASA Astrophysics Data System (ADS)

    Granovskii, Mikhail; Dincer, Ibrahim; Rosen, Marc A.

    A necessary step in the use of natural gas (methane) in solid oxide fuel cells (SOFCs) is its preliminary conversion to hydrogen and carbon monoxide. To perform methane conversion within fuel cells and avoid catalyst carbonization the molar ratio between methane and steam (or steam with carbon dioxide) should be 1:2 or higher at the SOFC inlet. In this article two possible technological approaches to provide this desirable ratio in a combined SOFC-gas turbine system are compared. The first approach involves generation of the required steam in the coupled gas turbine cycle. The second (which is more traditional) involves recycling some part of the exhaust gases around the anodes of the SOFC stack. Exergy and energy analyses for the two SOFC-gas turbine systems are conducted to determine their efficiencies and capabilities to generate power at different rates of oxygen conductivity through the SOFC electrolyte (ion conductive membrane), as well as various efficiencies for natural gas conversion to electricity in the SOFC stack. It is determined that with a fixed SOFC stack the scheme with recycling has higher exergy and energy efficiencies (requiring less natural gas for a fixed electricity output) and the scheme with steam generation is associated with a higher capability for power generation. The question of which scheme permits a higher reduction in natural gas consumption (per unit of time), in the case of its implementation instead of a contemporary combined gas turbine-steam power cycle is considered. The greater capability of power generation while retaining high efficiency of fuel consumption in the scheme with steam generation makes its implementation more favorable. This scheme provides a better relative reduction in natural gas consumption (relative to the scheme with exhaust gas recycling) calculated per unit of time which reaches values of about 20%. At higher values of oxygen conductivity and efficiency of natural gas conversion to electricity in the

  20. Collaborative Advanced Gas Turbine Program: Phase 1. Final report

    SciTech Connect

    Hollenbacher, R.; Kesser, K.; Beishon, D.

    1994-12-01

    The Collaborative Advanced Gas Turbine (CAGT) Program is an advanced gas turbine research and development program whose goal is to accelerate the commercial availability, to within the turn of the century, of high efficiency aeroderivative gas turbines for electric power generating applications. In the first project phase, research was conducted to prove or disprove the research hypothesis that advanced aeroderivative gas turbine systems can provide a promising technology alternative, offering high efficiency and good environmental performance characteristics in modular sizes, for utility applications. This $5 million, Phase 1 research effort reflects the collaborative efforts of a broad and international coalition of industries and organizations, both public and private, that have pooled their resources to assist in this research. Included in this coalition are: electric and gas utilities, the Electric Power Research Institute, the Gas Research Institute and the principal aircraft engine manufacturers. Additionally, the US Department of Energy (DOE) and the California Energy Commission have interacted with the CAGT on both technical and executive levels as observers and sources of funding. The three aircraft engine manufacturer-led research teams participating in this research include: Rolls-Royce, Inc., and Bechtel; the Turbo Power and Marine Division of United Technologies and Fluor Daniel; and General Electric Power Generation, Stewart and Stevenson, and Bechtel. Each team has investigated advanced electric power generating systems based on their high-thrust (60,000 to 100,000 pounds) aircraft engines. The ultimate goal of the CAGT program is that the community of stakeholders in the growing market for natural-gas-fueled, electric power generation can collectively provide the right combination of market-pull and technology-push to substantially accelerate the commercialization of advanced, high efficiency aeroderivative technologies.

  1. A Review of Materials for Gas Turbines Firing Syngas Fuels

    SciTech Connect

    Gibbons, Thomas; Wright, Ian G

    2009-05-01

    Following the extensive development work carried out in the 1990's, gas turbine combined-cycle (GTCC) systems burning natural gas represent a reliable and efficient power generation technology widely used in many parts of the world. A critical factor was that, in order to operate at the high turbine entry temperatures required for high efficiency operation, aero-engine technology, i.e., single-crystal blades, thermal barrier coatings, and sophisticated cooling techniques had to be rapidly scaled up and introduced into these large gas turbines. The problems with reliability that resulted have been largely overcome, so that the high-efficiency GTCC power generation system is now a mature technology, capable of achieving high levels of availability. The high price of natural gas and concern about emission of greenhouse gases has focused attention on the desirability of replacing natural gas with gas derived from coal (syngas) in these gas turbine systems, since typical systems analyses indicate that IGCC plants have some potential to fulfil the requirement for a zero-emissions power generation system. In this review, the current status of materials for the critical hot gas path parts in large gas turbines is briefly considered in the context of the need to burn syngas. A critical factor is that the syngas is a low-Btu fuel, and the higher mass flow compared to natural gas will tend to increase the power output of the engine. However, modifications to the turbine and to the combustion system also will be necessary. It will be shown that many of the materials used in current engines will also be applicable to units burning syngas but, since the combustion environment will contain a greater level of impurities (especially sulfur, water vapor, and particulates), the durability of some components may be prejudiced. Consequently, some effort will be needed to develop improved coatings to resist attack by sulfur-containing compounds, and also erosion.

  2. Efficient, Low Pressure Ratio Propulsor for Gas Turbine Engines

    NASA Technical Reports Server (NTRS)

    Gallagher, Edward J. (Inventor); Monzon, Byron R. (Inventor)

    2015-01-01

    A gas turbine engine includes a spool, a turbine coupled to drive the spool, and a propulsor that is coupled to be driven by the turbine through the spool. A gear assembly is coupled between the propulsor and the spool such that rotation of the turbine drives the propulsor at a different speed than the spool. The propulsor includes a hub and a row of propulsor blades that extends from the hub. The row includes no more than 20 of the propulsor blades.

  3. Tilting pad gas bearing design for micro gas turbines

    NASA Astrophysics Data System (ADS)

    Nabuurs, M. J. H. W.; Al-Bender, F.; Reynaerts, D.

    2013-12-01

    This paper presents the results of a dynamic stability investigation of a micro gas turbine supported by two flexible tilting pad bearings. The pad flexibility allows centrifugal and thermal shaft growth of the rotor but can also introduce undesirable rotor instabilities. An eigenvalue analysis on the linearised rotor-bearing dynamics is performed to estimate the required pad stiffness and damping for stability. Results of the eigenvalue analysis are evaluated by fully nonlinear orbit simulations.

  4. Advanced liner-cooling techniques for gas turbine combustors

    NASA Technical Reports Server (NTRS)

    Norgren, C. T.; Riddlebaugh, S. M.

    1985-01-01

    Component research for advanced small gas turbine engines is currently underway at the NASA Lewis Research Center. As part of this program, a basic reverse-flow combustor geometry was being maintained while different advanced liner wall cooling techniques were investigated. Performance and liner cooling effectiveness of the experimental combustor configuration featuring counter-flow film-cooled panels is presented and compared with two previously reported combustors featuring: splash film-cooled liner walls; and transpiration cooled liner walls (Lamilloy).

  5. Cooling circuit for a gas turbine bucket and tip shroud

    DOEpatents

    Willett, Fred Thomas; Itzel, Gary Michael; Stathopoulos, Dimitrios; Plemmons, Larry Wayne; Plemmons, Helen M.; Lewis, Doyle C.

    2002-01-01

    An open cooling circuit for a gas turbine bucket wherein the bucket has an airfoil portion, and a tip shroud, the cooling circuit including a plurality of radial cooling holes extending through the airfoil portion and communicating with an enlarged internal area within the tip shroud before exiting the tip shroud such that a cooling medium used to cool the airfoil portion is subsequently used to cool the tip shroud.

  6. Fundamental heat transfer research for gas turbine engines

    NASA Technical Reports Server (NTRS)

    Metzger, D. E. (Editor)

    1980-01-01

    Thirty-seven experts from industry and the universities joined 24 NASA Lewis staff members in an exchange of ideas on trends in aeropropulsion research and technology, basic analyses, computational analyses, basic experiments, near-engine environment experiments, fundamental fluid mechanics and heat transfer, and hot technology as related to gas turbine engines. The workshop proceedings described include pre-workshop input from participants, presentations of current activity by the Lewis staff, reports of the four working groups, and a workshop summary.

  7. Advanced coal-fueled industrial cogeneration gas turbine system

    SciTech Connect

    LeCren, R.T.; Cowell, L.H.; Galica, M.A.; Stephenson, M.D.; Wen, C.S.

    1990-07-01

    The objective of the Solar/METC program is to prove the technical, economic, and environmental feasibility of coal-fired gas turbine for cogeneration applications through tests of a Centaur Type H engine system operated on coal fuel throughout the engine design operating range. This quarter, work was centered on design, fabrication, and testing of the combustor, cleanup, fuel specifications, and hot end simulation rig. 2 refs., 59 figs., 29 tabs.

  8. TIGER TM : Intelligent continuous monitoring of gas turbines

    SciTech Connect

    McKay, I.; Hibbert, J.; Milne, R.; Nicol, C.

    1998-07-01

    The field of condition monitoring has been an area of rapid growth, with many specialized techniques being developed to measure or predict the health of a particular item of plant. Much of the most recent work has gone into the diagnosis of problems on rotating machines through the application of vibration analysis techniques. These techniques though useful can have a number of limiting factors, such as the need to install specialized sensors and measurement equipment, or the limited scope of the type of data measured. It was recognized in 1992, that the surveillance and condition monitoring procedures available for critical plant, such as gas turbines, were not as comprehensive as they might be and that a novel approach was required to give the operator the necessary holistic view of the health of the plant. This would naturally provide an assessment of the maintenance practices required to yield the highest possible availability without the need to install extensive new instrumentation. From the above objective, the TIGER system was designed which utilizes available data from the gas turbine control system or additionally the plant DCS to measure the behavior of the gas turbine and its associated sub systems. These measured parameters are then compared with an internal model of the turbine system and used to diagnose incorrect responses and therefore the item that is at fault, allowing the operator to quickly restart the turbine after a trip or perform condition based maintenance at the next scheduled outage. This philosophy has been built into the TIGER system and the purpose of this paper is to illustrate its functionality and some of the innovative techniques used in the diagnosis of real gas turbine problems. This is achieved by discussing three case studies where TIGER was integral in returning the plant to operation more quickly than can normally be expected.

  9. Curved centerline air intake for a gas turbine engine

    NASA Technical Reports Server (NTRS)

    Ruehr, W. C.; Younghans, J. L.; Smith, E. B. (Inventor)

    1980-01-01

    An inlet for a gas turbine engine was disposed about a curved centerline for the purpose of accepting intake air that is flowing at an angle to engine centerline and progressively turning that intake airflow along a curved path into alignment with the engine. This curved inlet is intended for use in under the wing locations and similar regions where airflow direction is altered by aerodynamic characteristics of the airplane. By curving the inlet, aerodynamic loss and acoustic generation and emission are decreased.

  10. The combined cycle application of aeroderivative gas turbines

    SciTech Connect

    Sheard, A.G.; Raine, M.J.

    1998-07-01

    In recent years aeroderivative gas turbines have become an effective alternative to heavy industrial gas turbines. Marketing of aeroderivatives has focused on their simple cycle efficiency advantage. The use of aeroderivatives in combined cycle, however, has also been demonstrated to be competitive, with high net plant efficiency and moderate cost per installed kW. In this paper the rationale for choosing an aeroderivative over a conventional industrial gas turbine is discussed. Factors affecting the decision to opt for either a simple or combined cycle facility are considered. The economic case is made for combined cycle plant incorporating aeroderivatives, showing a lower total cost of ownership than the alternatives, including an assessment of the key factors necessary to make them viable. The paper continues with a description of an advanced ``single string'' power train concept. Implementation of the power train is presented, and its incorporation into an optimized 40 MW Class power station described. Reduction in cost of electricity and installed cost per kW are considered, as well as reduction in project lead time.

  11. Development of biomass as an alternative fuel for gas turbines

    SciTech Connect

    Hamrick, J T

    1991-04-01

    A program to develop biomass as an alternative fuel for gas turbines was started at Aerospace Research Corporation in 1980. The research culminated in construction and installation of a power generation system using an Allison T-56 gas turbine at Red Boiling Springs, Tennessee. The system has been successfully operated with delivery of power to the Tennessee Valley Authority (TVA). Emissions from the system meet or exceed EPA requirements. No erosion of the turbine has been detected in over 760 hours of operation, 106 of which were on line generating power for the TVA. It was necessary to limit the turbine inlet temperature to 1450{degrees}F to control the rate of ash deposition on the turbine blades and stators and facilitate periodic cleaning of these components. Results of tests by researchers at Battelle Memorial Institute -- Columbus Division, give promise that deposits on the turbine blades, which must be periodically removed with milled walnut hulls, can be eliminated with addition of lime to the fuel. Operational problems, which are centered primarily around the feed system and engine configuration, have been adequately identified and can be corrected in an upgraded design. The system is now ready for development of a commercial version. The US Department of Energy (DOE) provided support only for the evaluation of wood as an alternative fuel for gas turbines. However, the system appears to have high potential for integration into a hybrid system for the production of ethanol from sorghum or sugar cane. 7 refs., 23 figs., 18 tabs.

  12. Combustor technology for future small gas turbine aircraft

    NASA Technical Reports Server (NTRS)

    Lyons, Valerie J.; Niedzwiecki, Richard W.

    1994-01-01

    To enhance fuel efficiency, future advanced small gas turbine engines will utilize engine cycles calling for overall engine pressure ratios, leading to higher combustor inlet pressures and temperatures. Further, the temperature rise through the combustor and the corresponding exit temperature are also expected to increase. This report describes future combustor technology needs for small gas turbine engines. New fuel injectors with large turndown ratios which produce uniform circumferential and radial temperature patterns will be required. Uniform burning will be of greater importance because hot gas temperatures will approach turbine material limits. The higher combustion temperatures and increased radiation at high pressures will put a greater heat load on the combustor liners. At the same time, less cooling air will be available as more of the air will be used for combustion. Thus, improved cooling concepts and/or materials requiring little or no direct cooling will be required. Although presently there are no requirements for emissions levels from small gas turbine engines, regulation is anticipated in the near future. This will require the development of low emission combustors. In particular, nitrogen oxides will increase substantially if new technologies limiting their formation are not evolved and implemented. For example, staged combustion employing lean, premixed/prevaporized, lean direct injection, or rich burn-quick quench-lean burn concepts could replace conventional single stage combustors. Due to combustor size considerations, staged combustion is more easily accommodated in large engines. The inclusion of staged combustion in small engines will pose greater combustor design challenges.

  13. Performance analysis and optimization of power plants with gas turbines

    NASA Astrophysics Data System (ADS)

    Besharati-Givi, Maryam

    The gas turbine is one of the most important applications for power generation. The purpose of this research is performance analysis and optimization of power plants by using different design systems at different operation conditions. In this research, accurate efficiency calculation and finding optimum values of efficiency for design of chiller inlet cooling and blade cooled gas turbine are investigated. This research shows how it is possible to find the optimum design for different operation conditions, like ambient temperature, relative humidity, turbine inlet temperature, and compressor pressure ratio. The simulated designs include the chiller, with varied COP and fogging cooling for a compressor. In addition, the overall thermal efficiency is improved by adding some design systems like reheat and regenerative heating. The other goal of this research focuses on the blade-cooled gas turbine for higher turbine inlet temperature, and consequently, higher efficiency. New film cooling equations, along with changing film cooling effectiveness for optimum cooling air requirement at the first-stage blades, and an internal and trailing edge cooling for the second stage, are innovated for optimal efficiency calculation. This research sets the groundwork for using the optimum value of efficiency calculation, while using inlet cooling and blade cooling designs. In the final step, the designed systems in the gas cycles are combined with a steam cycle for performance improvement.

  14. Pressure pulsations in combustion chambers of large gas turbines

    SciTech Connect

    Verhage, A.J.L.; Stevens, P.M.P.

    1998-07-01

    Flame instabilities and pressure pulsations have been measured in three different types of gas turbine combustors. These are the single and twin silo (such as the ABB GT13E and the Siemens V94.2), the annular combustion chamber (ABB GT 13E2, Siemens V84.3A, etc), and the multi-can combustors common on GEC-EGT gas turbines. Pressure pulsations are mostly resonant. They are interpreted with help of an acoustical model. Non-resonant modes at low frequencies (flame flicker) are ascribed to imperfect mixing especially in premix burners. At higher frequencies they are often due to vortices from the burners. Modifications of the burners, changes in the geometry of the liners and the addition of acoustical dampers are means to abate flame instabilities and the associated resonances. Judicious ways to run the gas turbine can help to avoid them. The efficiency of acoustical dampers of the Helmholtz type has been investigated experimentally and with model predictions.

  15. Fuel property effects on USN gas turbine combustors

    NASA Technical Reports Server (NTRS)

    Masters, A. I.; Mosier, S. A.; Nowack, C. J.

    1984-01-01

    For several years the Department of Defense has been sponsoring fuel accommodation investigations with gas turbine engine manufacturers and supporting organizations to quantify the effect of changes in fuel properties and characteristics on the operation and performance of military engine components and systems. Inasmuch as there are many differences in hardware between the operational engines in the military inventories, due to differences in design philosophy and requirements, efforts were initially expended to acquire fuel effects data from rigs simulating the hot sections of these different engines. Correlations were then sought using the data acquired to produce more general, generic relationships that could be applied to all military gas turbine engines regardless of their origin. Finally, models could be developed from these correlations that could predict the effect of fuel property changes on current and future engines. This presentation describes some of the work performed by Pratt and Whitney Aircraft, under Naval Air Propulsion Center sponsorship, to determine the effect of fuel properties on the hot section and fuel system of the Navy's TF30-P-414 gas turbine engine.

  16. Small-scale AFBC hot air gas turbine power cycle

    SciTech Connect

    Ashworth, R.A.; Keener, H.M.; Hall, A.W.

    1995-12-31

    The Energy and Environmental Research Corporation (EER), the Ohio Agricultural Research and Development Center (OARDC), the Will-Burt Company (W-B) and the US Department of Energy (DOE) have successfully developed and completed pilot plant tests on a small scale atmospheric fluidized bed combustion (AFBC) system. This system can be used to generate electricity, and/or hot water, steam. Following successful pilot plant operation, commercial demonstration will take place at Cedar Lane Farms (CLF), near Wooster, Ohio. The system demonstration will be completed by the end of 1995. The project is being funded through a cooperative effort between the DOE, EER, W-B, OARDC, CLF and the Ohio Coal Development Office (OCDO). The small scale AFBC, has no internal heat transfer surfaces in the fluid bed proper. Combining the combustor with a hot air gas turbine (HAGT) for electrical power generation, can give a relatively high overall system thermal efficiency. Using a novel method of recovering waste heat from the gas turbine, a gross heat rate of 13,500 Btu/kWhr ({approximately}25% efficiency) can be achieved for a small 1.5 MW{sub e} plant. A low technology industrial recuperation type gas turbine is used that operates with an inlet blade temperature of 1,450 F and a compression ratio of 3.9:1. The AFBC-HAGT technology can be used to generate power for remote rural communities to replace diesel generators, or can be used for small industrial co-generation applications.

  17. Combustor technology for future small gas turbine aircraft

    NASA Technical Reports Server (NTRS)

    Lyons, Valerie J.; Niedzwiecki, Richard W.

    1993-01-01

    Future engine cycles proposed for advanced small gas turbine engines will increase the severity of the operating conditions of the combustor. These cycles call for increased overall engine pressure ratios which increase combustor inlet pressure and temperature. Further, the temperature rise through the combustor and the corresponding exit temperature also increase. Future combustor technology needs for small gas turbine engines is described. New fuel injectors with large turndown ratios which produce uniform circumferential and radial temperature patterns will be required. Uniform burning will be of greater importance because hot gas temperatures will approach turbine material limits. The higher combustion temperatures and increased radiation at high pressures will put a greater heat load on the combustor liners. At the same time, less cooling air will be available as more of the air will be used for combustion. Thus, improved cooling concepts and/or materials requiring little or no direct cooling will be required. Although presently there are no requirements for emissions levels from small gas turbine engines, regulation is expected in the near future. This will require the development of low emission combustors. In particular, nitrogen oxides will increase substantially if new technologies limiting their formation are not evolved and implemented. For example, staged combustion employing lean, premixed/prevaporized, lean direct injection, or rich burn-quick quench-lean burn concepts could replace conventional single stage combustors.

  18. The Combination of Internal-Combustion Engine and Gas Turbine

    NASA Technical Reports Server (NTRS)

    Zinner, K.

    1947-01-01

    While the gas turbine by itself has been applied in particular cases for power generation and is in a state of promising development in this field, it has already met with considerable success in two cases when used as an exhaust turbine in connection with a centrifugal compressor, namely, in the supercharging of combustion engines and in the Velox process, which is of particular application for furnaces. In the present paper the most important possibilities of combining a combustion engine with a gas turbine are considered. These "combination engines " are compared with the simple gas turbine on whose state of development a brief review will first be given. The critical evaluation of the possibilities of development and fields of application of the various combustion engine systems, wherever it is not clearly expressed in the publications referred to, represents the opinion of the author. The state of development of the internal-combustion engine is in its main features generally known. It is used predominantly at the present time for the propulsion of aircraft and road vehicles and, except for certain restrictions due to war conditions, has been used to an increasing extent in ships and rail cars and in some fields applied as stationary power generators. In the Diesel engine a most economical heat engine with a useful efficiency of about 40 percent exists and in the Otto aircraft engine a heat engine of greatest power per unit weight of about 0.5 kilogram per horsepower.

  19. PRESSURIZED SOLID OXIDE FUEL CELL/GAS TURBINE POWER SYSTEM

    SciTech Connect

    W.L. Lundberg; G.A. Israelson; R.R. Moritz; S.E. Veyo; R.A. Holmes; P.R. Zafred; J.E. King; R.E. Kothmann

    2000-02-01

    Power systems based on the simplest direct integration of a pressurized solid oxide fuel cell (SOFC) generator and a gas turbine (GT) are capable of converting natural gas fuel energy to electric power with efficiencies of approximately 60% (net AC/LHV), and more complex SOFC and gas turbine arrangements can be devised for achieving even higher efficiencies. The results of a project are discussed that focused on the development of a conceptual design for a pressurized SOFC/GT power system that was intended to generate 20 MWe with at least 70% efficiency. The power system operates baseloaded in a distributed-generation application. To achieve high efficiency, the system integrates an intercooled, recuperated, reheated gas turbine with two SOFC generator stages--one operating at high pressure, and generating power, as well as providing all heat needed by the high-pressure turbine, while the second SOFC generator operates at a lower pressure, generates power, and provides all heat for the low-pressure reheat turbine. The system cycle is described, major system components are sized, the system installed-cost is estimated, and the physical arrangement of system components is discussed. Estimates of system power output, efficiency, and emissions at the design point are also presented, and the system cost of electricity estimate is developed.

  20. Current status and future prospects of gas-turbine development in the USSR

    NASA Astrophysics Data System (ADS)

    Liulka, A. M.

    1981-06-01

    It is noted that gas turbine engines are widely used in the USSR in the gas industry as main drives for superchargers in main stations. In addition, gas turbine engines are widely used in the chemical industry as well as in the iron and steel industries; a series of standard units with output up to 100 MW operate in electric power engineering under base and peak load. Gas turbine engines are also used in shipbuilding and civil aviation.

  1. Assessment of steam-injected gas turbine systems and their potential application

    NASA Technical Reports Server (NTRS)

    Stochl, R. J.

    1982-01-01

    Results were arrived at by utilizing and expanding on information presented in the literature. The results were analyzed and compared with those for simple gas turbine and combined cycles for both utility power generation and industrial cogeneration applications. The efficiency and specific power of simple gas turbine cycles can be increased as much as 30 and 50 percent, respectively, by the injection of steam into the combustor. Steam-injected gas turbines appear to be economically competitive with both simple gas turbine and combined cycles for small, clean-fuel-fired utility power generation and industrial cogeneration applications. For large powerplants with integrated coal gasifiers, the economic advantages appear to be marginal.

  2. Evaluation of ceramics for stator applications: Gas turbine engines interim report. Stator fabrication and evaluation

    NASA Technical Reports Server (NTRS)

    Arnon, N.; Trela, W.

    1983-01-01

    The objective was to assess current ceramic materials, fabrication processes, reliability prediction, and stator durability when subjected to simulated automotive gas turbine engine operating conditions. Ceramic one-piece stators were fabricated of two materials, silicon nitride and silicon carbide, using two near-net-shape processes, slip casting and injection molding. Non-destructive evaluation tests were conducted on all stators identifying irregularities which could contribute to failures under durability testing. Development of the test rig and automatic control system for repeatably controlling air flow rate and temperature over a highly transient durability duty cycle is discussed. Durability results are presented for repeated thermal cycle testing of the ceramic one-piece stators. Two duty cycles were used, encompassing the temperature ranges of 704 to 1204 C (1300 to 2200 F) and 871 to 1371 C (1600 to 2500 F). Tests were conducted on 28 stators, accumulating 135,551 cycles in 2441 hours of hot testing. Cyclic durability for the ceramic one-piece stator was demonstrated to be in excess of 500 hours, accumulating over 28,850 thermal cycles. Ceramic interface forces were found to be the significant factor in limiting stator life rather than the scatter in material strength properties or the variation in component defects encountered.

  3. Experimental evaluation of two premixing-prevaporizing fuel injection concepts for a gas turbine catalytic combustor

    NASA Technical Reports Server (NTRS)

    Tacina, R.

    1976-01-01

    A premixing-prevaporizing fuel system to be used with a catalytic combustor was evaluated for possible application in an automotive gas turbine. Spatial fuel distribution and degree of vaporization were measured using jet A fuel. Two types of air blast injectors were tested, a splash groove injector and a multiple jet cross stream injector. Air swirlers with vane angles of 15 deg and 30 deg were used to improve the spatial fuel distribution in a 12 cm diameter tubular rig. Distribution and vaporization measurements were made 35.5 cm downstream of the injector. The spatial fuel distribution was nearly uniform with the multiple jet contrastream injector and the splash-groove injector with a 30 deg air swirler. The vaporization was nearly 100 percent at an inlet air temperature of 600 K, and at 800 K inlet air temperature fuel oxidation reactions were observed. The total pressure loss was less than 0.5 percent of the total pressure for the multiple jet cross stream injector and the splash groove injector (without air swirler) and less than 1 percent for the splash groove with a 30 deg air swirler.

  4. Emissions and performance of catalysts for gas turbine catalytic combustors. [automobile engines

    NASA Technical Reports Server (NTRS)

    Anderson, D. N.

    1977-01-01

    Three noble-metal monolithic catalysts were tested in a 12-cm-dia. combustion test rig to obtain emissions and performance data at conditions simulating the operation of a catalytic combustor for an automotive gas turbine engine. Tests with one of the catalysts at 800 K inlet mixture temperature, 3 x 10 to the 5th Pa pressure, and a reference velocity (catalyst bed inlet velocity) of 10 m/sec demonstrated greater than 99 percent combustion efficiency for reaction temperatures higher than 1300 K. With a reference velocity of 25 m/sec the reaction temperature required to achieve the same combustion-efficiency increased to 1380 K. The exit temperature pattern factors for all three catalysts were below 0.1 when adiabatic reaction temperatures were higher than 1400 K. The highest pressure drop was 4.5 percent at 25 m/sec reference velocity. Nitrogen oxides emissions were less than 0.1 g NO2/kg fuel for all test conditions.

  5. Operability of an Ejector Enhanced Pulse Combustor in a Gas Turbine Environment

    NASA Technical Reports Server (NTRS)

    Paxson, Daniel E.; Dougherty, Kevin

    2008-01-01

    A pressure-gain combustor comprised of a mechanically valved, liquid fueled pulsejet, an ejector, and an enclosing shroud, was coupled to a small automotive turbocharger to form a self-aspirating, thrust producing gas turbine engine. The system was constructed in order to investigate issues associated with the interaction of pulsed combustion devices and turbomachinery. Installed instrumentation allowed for sensing of distributed low frequency pressure and temperature, high frequency pressure in the shroud, fuel flow rate, rotational speed, thrust, and laboratory noise. The engine ran successfully and reliably, achieving a sustained thrust of 5 to 6 lbf, and maintaining a rotor speed of approximately 90,000 rpm, with a combustor pressure gain of approximately 4 percent. Numerical simulations of the system without pressure-gain combustion indicated that the turbocharger would not operate. Thus, the new combustor represented a substantial improvement in system performance. Acoustic measurements in the shroud and laboratory indicated turbine stage sound pressure level attenuation of 20 dB. This is consistent with published results from detonative combustion experiments. As expected, the mechanical reed valves suffered considerable damage under the higher pressure and thermal loading characteristics of this system. This result underscores the need for development of more robust valve systems for this application. The efficiency of the turbomachinery components did not appear to be significantly affected by unsteadiness associated with pulsed combustion, though the steady component efficiencies were already low, and thus not expected to be particularly sensitive.

  6. Experimental evaluation of premixing-prevaporizing fuel injection concepts for a gas turbine catalytic combustor

    NASA Technical Reports Server (NTRS)

    Tacina, R. R.

    1977-01-01

    Experiments were performed to evolve and evaluate a premixing-prevaporizing fuel system to be used with a catalytic combustor for possible application in an automotive gas turbine. Spatial fuel distribution and degree of vaporization were measured using Jet A fuel. Three types of air blast injectors, an air assist nozzle and a simplex pressure atomizer were tested. Air swirlers with vane angles up to 30 deg were used to improve the spatial fuel distribution. The work was done in a 12-cm (4.75-in.) diameter tubular rig. Test conditions were: a pressure of 0.3 and 0.5 MPa (3 and 5 atm), inlet air temperatures up to 800 K (980 F), velocity of 20 m/sec (66 ft/sec) and fuel-air ratios of 0.01 and 0.025. Uniform spatial fuel distributions that were within plus or minus 10 percent of the mean were obtained. Complete vaporization of the fuel was achieved with air blast configurations at inlet air temperatures of 550 K (530 F) and higher. The total pressure loss was less than 0.5 percent for configurations without air swirlers and less than 1 percent for configurations with a 30 deg vane angle air swirler.

  7. Optical Sensing of Combustion Instabilities in Gas Turbines

    NASA Technical Reports Server (NTRS)

    Markham, James R.; Marran, David F.; Scire, James J., Jr.

    2005-01-01

    In a continuing program of research and development, a system has been demonstrated that makes high-speed measurements of thermal infrared radiance from gas-turbine engine exhaust streams. When a gas-turbine engine is operated under conditions that minimize the emission of pollutants, there is a risk of crossing the boundary from stable to unstable combustion. Combustion instability can lead to engine damage and even catastrophic failure. Sensor systems of the type under development could provide valuable data during the development testing of gas-turbine engines or of engine components. A system of the type under development makes high-speed measurements of thermal infrared radiance from the engine exhaust stream. The sensors of this system can be mounted outside the engine, which eliminates the need for engine case penetrations typical with other engine dynamics monitors. This is an important advantage in that turbine-engine manufacturers consider such penetrations to be very undesirable. A prototype infrared sensor system has been built and demonstrated on a turbine engine. This system includes rugged and inexpensive near-infrared sensors and filters that select wavelengths of infrared radiation for high sensitivity. In experiments, low-frequency signatures were consistently observed in the detector outputs. Under some conditions, the signatures also included frequency components having one or two radiance cycles per engine revolution. Although it has yet to be verified, it is thought that the low-frequency signatures may be associated with bulk-mode combustion instabilities or flow instabilities in the compressor section of the engine, while the engine- revolution-related signatures may be indicative of mechanical problems in the engine. The system also demonstrated the ability to detect transient high-radiance events. These events indicate hot spots in the exhaust stream and were found to increase in frequency during engine acceleration.

  8. Low Cost Gas Turbine Off-Design Prediction Technique

    NASA Astrophysics Data System (ADS)

    Martinjako, Jeremy

    This thesis seeks to further explore off-design point operation of gas turbines and to examine the capabilities of GasTurb 12 as a tool for off-design analysis. It is a continuation of previous thesis work which initially explored the capabilities of GasTurb 12. The research is conducted in order to: 1) validate GasTurb 12 and, 2) predict off-design performance of the Garrett GTCP85-98D located at the Arizona State University Tempe campus. GasTurb 12 is validated as an off-design point tool by using the program to predict performance of an LM2500+ marine gas turbine. Haglind and Elmegaard (2009) published a paper detailing a second off-design point method and it includes the manufacturer's off-design point data for the LM2500+. GasTurb 12 is used to predict off-design point performance of the LM2500+ and compared to the manufacturer's data. The GasTurb 12 predictions show good correlation. Garrett has published specification data for the GTCP85-98D. This specification data is analyzed to determine the design point and to comment on off-design trends. Arizona State University GTCP85-98D off-design experimental data is evaluated. Trends presented in the data are commented on and explained. The trends match the expected behavior demonstrated in the specification data for the same gas turbine system. It was originally intended that a model of the GTCP85-98D be constructed in GasTurb 12 and used to predict off-design performance. The prediction would be compared to collected experimental data. This is not possible because the free version of GasTurb 12 used in this research does not have a module to model a single spool turboshaft. This module needs to be purchased for this analysis.

  9. Multi-Megawatt Gas Turbine Power Systems for Lunar Colonies

    NASA Technical Reports Server (NTRS)

    Juhasz, Albert J.

    2006-01-01

    A concept for development of second generation 10 MWe prototype lunar power plant utilizing a gas cooled fission reactor supplying heated helium working fluid to two parallel 5 MWe closed cycle gas turbines is presented. Such a power system is expected to supply the energy needs for an initial lunar colony with a crew of up to 50 persons engaged in mining and manufacturing activities. System performance and mass details were generated by an author developed code (BRMAPS). The proposed pilot power plant can be a model for future plants of the same capacity that could be tied to an evolutionary lunar power grid.

  10. Full hoop casing for midframe of industrial gas turbine engine

    DOEpatents

    Myers, Gerald A.; Charron, Richard C.

    2015-12-01

    A can annular industrial gas turbine engine, including: a single-piece rotor shaft spanning a compressor section (82), a combustion section (84), a turbine section (86); and a combustion section casing (10) having a section (28) configured as a full hoop. When the combustion section casing is detached from the engine and moved to a maintenance position to allow access to an interior of the engine, a positioning jig (98) is used to support the compressor section casing (83) and turbine section casing (87).

  11. Interface ring for gas turbine fuel nozzle assemblies

    DOEpatents

    Fox, Timothy A.; Schilp, Reinhard

    2016-03-22

    A gas turbine combustor assembly including a combustor liner and a plurality of fuel nozzle assemblies arranged in an annular array extending within the combustor liner. The fuel nozzle assemblies each include fuel nozzle body integral with a swirler assembly, and the swirler assemblies each include a bellmouth structure to turn air radially inwardly for passage into the swirler assemblies. A radially outer removed portion of each of the bellmouth structures defines a periphery diameter spaced from an inner surface of the combustor liner, and an interface ring is provided extending between the combustor liner and the removed portions of the bellmouth structures at the periphery diameter.

  12. Smart design selftuning piezoelectric energy harvester intended for gas turbines

    NASA Astrophysics Data System (ADS)

    Staaf, L. G. H.; Köhler, E.; Soeiro, M.; Lundgren, P.; Enoksson, P.

    2015-12-01

    Piezoelectric energy harvesting on a gas turbine implies constraints like high temperature tolerance, size limitation and a particular range of vibrations to utilise. In order to be able to operate under these conditions a harvester needs to be small and efficient and to respond to the appropriate range of frequencies. We present the design, simulation and measurements for a clamped-clamped coupled piezoelectric harvester with a free-sliding weight which adds self-tuning for improved response within the range of vibrations from the gas tufbine. We show a peak open circuit voltage of 11.7 V and a 3dB bandwidth of 12 Hz.

  13. Fuel nozzle for a combustor of a gas turbine engine

    DOEpatents

    Belsom, Keith Cletus; McMahan, Kevin Weston; Thomas, Larry Lou

    2016-03-22

    A fuel nozzle for a gas turbine generally includes a main body having an upstream end axially separated from a downstream end. The main body at least partially defines a fuel supply passage that extends through the upstream end and at least partially through the main body. A fuel distribution manifold is disposed at the downstream end of the main body. The fuel distribution manifold includes a plurality of axially extending passages that extend through the fuel distribution manifold. A plurality of fuel injection ports defines a flow path between the fuel supply passage and each of the plurality of axially extending passages.

  14. Procedures for shape optimization of gas turbine disks

    NASA Technical Reports Server (NTRS)

    Cheu, Tsu-Chien

    1989-01-01

    Two procedures, the feasible direction method and sequential linear programming, for shape optimization of gas turbine disks are presented. The objective of these procedures is to obtain optimal designs of turbine disks with geometric and stress constraints. The coordinates of the selected points on the disk contours are used as the design variables. Structural weight, stress and their derivatives with respect to the design variables are calculated by an efficient finite element method for design senitivity analysis. Numerical examples of the optimal designs of a disk subjected to thermo-mechanical loadings are presented to illustrate and compare the effectiveness of these two procedures.

  15. New trends in combustion research for gas turbine engines

    NASA Technical Reports Server (NTRS)

    Mularz, E. J.

    1983-01-01

    Research on combustion is being conducted to provide improved analytical models of the complex flow and chemical reaction processes which occur in the combustor of gas turbine engines, in order to enable engine manufacturers to reduce the development time of these concepts. The elements of the combustion fundamentals program is briefly discussed with examples of research projects described more fully. Combustion research will continue to emphasize the development of analytical models and the support of these models with fundamental flow experiments to assess the models accuracy and shortcomings.

  16. Surface-mounted sensors for gas turbine research and development

    NASA Astrophysics Data System (ADS)

    Loftus, Peter; Shepherd, Richard; Stringfellow, Keith

    1993-07-01

    In the development of gas turbine aeroengines, the high cost of development testing and market lead pressure to reduce program timescales has led to increasing use of advanced instrumentation. A growing interest has been the integration of sensors into the engine components, both to look outward at the behavior of the flow over the component, and to look inward at the temperature and strain of the component itself. This paper describes a range of pieso-resistive and thermal sensor applications developed by Rolls-Royce concluding with a view of this industry's future needs and sensor design challenges.

  17. The Applications Of Fibre Optics In Gas Turbine Engine Instrumentation

    NASA Astrophysics Data System (ADS)

    Davinson, Ian

    1984-08-01

    Instrumentation in Gas Turbines must operate in extremely harsh environments. Electro-optical methods are being increasingly used to measure such variables as displacement, temperature and gas flow and fibre optics are often required to enable sensitive electronic components to be placed remote from the hostile region. This paper reviews applications of fibre optics in Rolls-Royce up to the present. In addition the case for using fibre optic sensors for the measurement of other parameters in future will be presented, along with a discussion of the prospects for fibre optic data transmission on the next generation of digitally controlled engines.

  18. Advanced Gas Turbine (AGT) Technology Development Project annual report

    NASA Technical Reports Server (NTRS)

    1986-01-01

    This report is the tenth in a series of Technical Summary reports for the Advanced Gas Turbine (AGT) Technology Development Project, authorized under NASA Contract DEN3-167, and sponsored by the Department of Energy (DOE). This report was prepared by Garrett Turbine Engine Company, A Division of the Garrett Corporation, and includes information provided by Ford Motor Company, the Carborundum Company, and AiResearch Casting Company. The Project is administered by Mr. Thomas N. Strom, Project Manager, NASA-Lewis Research Center, Cleveland, Ohio. This report covers plans and progress for the period July 1, 1984 through June 30, 1985.

  19. Fabrication of ceramic components for advanced gas turbine engines

    NASA Technical Reports Server (NTRS)

    Liu, F.; Solidum, E.

    1985-01-01

    The AGT101 ceramic gas turbine engine feasibility study has made use of the slip casting of silicon or silicon nitride powders to produce either reaction-bonded or sintered components such as turbine rotors, turbine shrouds, and inner and outer diffusers. Attention is given to the effects of processing parameters on the microstructure and properties of the finished components; the parameters encompass powder particle size distribution, casting slip viscosity, pH, and solid content fraction. The green slip cast components were consolidated by nitriding, sintering, or sinter/HIPping.

  20. Operating method for gas turbine with variable inlet vanes

    SciTech Connect

    Morishita, Susumu; Miyake, Yoshiyaki; Uchida, Seishi.

    1993-07-06

    A method is described of operating a gas turbine engine having a centrifugal compressor which is driven by a high-pressure turbine, and wherein the centrifugal compressor is the only compressor of the engine, comprising the steps of: positioning a variable inlet guide vane at an inlet air passage of the centrifugal compressor for adjusting the air flow rate through the engine; and changing the orientation of the guide vane while keeping the speed of rotation of the engine at a high level near its rated value to control the output of the engine by controlling the air flow rate through the engine.

  1. Cooling techniques for gas turbine airfoils: A survey

    NASA Astrophysics Data System (ADS)

    Metzger, D. E.

    1985-09-01

    A brief general background discussion of turbine heat transfer and cooling with compressor discharge air is given. Specific reference is made to a selection of current research areas for gas turbine engine cooling, including blade tip heat transfer, heat transfer in serpentine passages, multiple jet array impingement, heat transfer in pin fin arrays, disk heat transfer, and film cooling. An overview of various experimental methods used to acquire heat transfer data is also given, with an emphasis on newer methods used to acquire detailed local convection heat transfer information.

  2. Gas turbine blade with intra-span snubber

    SciTech Connect

    Merrill, Gary B.; Mayer, Clinton

    2014-07-29

    A gas turbine blade (10) including a hollow mid-span snubber (16). The snubber is affixed to the airfoil portion (14) of the blade by a fastener (20) passing through an opening (24) cast into the surface (22) of the blade. The opening is defined during an investment casting process by a ceramic pedestal (38) which is positioned between a ceramic core (32) and a surrounding ceramic casting shell (48). The pedestal provides mechanical support for the ceramic core during both wax and molten metal injection steps of the investment casting process.

  3. A test device for premixed gas turbine combustion oscillations

    SciTech Connect

    Richards, G.A.; Gemmen, R.S.; Yip, M.J.

    1996-09-01

    This paper discusses the design and operation of a test combustor suitable for studying combustion oscillations caused by a commercial-scale gas turbine fuel nozzle. Aside from the need to be conducted at elevated pressures and temperatures, it is desirable for the experimental device to be flexible in its geometry so as to provide an acoustic environment representative of the commercial device. The combustor design, capabilities, and relevant instrumentation for such a device are presented, along with initial operating experience and preliminary data that suggests the importance of nozzle reference velocity and air temperature.

  4. Development of a low swirl injector concept for gas turbines

    SciTech Connect

    Cheng, R.K.; Fable, S.A.; Schmidt, D; Arellano, L.; Smith, K.O.

    2000-09-01

    This paper presents a demonstration of a novel lean premixed low-swirl injector (LSI) concept for ultra-low NOx gas turbines. Low-swirl flame stabilization method is a recent discovery that is being applied to atmospheric heating equipment. Low-swirl burners are simple and support ultra-lean premixed flames that are less susceptible to combustion instabilities than conventional high-swirl designs. As a first step towards transferring this method to turbines, an injector modeled after the design of atmospheric low-swirl burner has been tested up to T=646 F and 10 atm and shows good promise for future development.

  5. Particulate exhaust emissions from an experimental combustor. [gas turbine engine

    NASA Technical Reports Server (NTRS)

    Norgren, C. T.; Ingebo, R. D.

    1975-01-01

    The concentration of dry particulates (carbon) in the exhaust of an experimental gas turbine combustor was measured at simulated takeoff operating conditions and correlated with the standard smoke-number measurement. Carbon was determined quantitatively from a sample collected on a fiberglass filter by converting the carbon in the smoke sample to carbon dioxide and then measuring the volume of carbon dioxide formed by gas chromatography. At a smoke of 25 (threshold of visibility of the smoke plume for large turbojets) the carbon concentration was 2.8 mg carbon/cu m exhaust gas, which is equivalent to an emission index of 0.17 g carbon/kg fuel.

  6. Small gas-turbine combustor study: Fuel injector evaluation

    NASA Technical Reports Server (NTRS)

    Norgren, C. T.; Riddlebaugh, S. M.

    1981-01-01

    As part of a continuing effort at the Lewis Research Center to improve performance, emissions, and reliability of turbine machinery, an investigation of fuel injection technique and effect of fuel type on small gas turbine combustors was undertaken. Performance and pollutant emission levels are documented over a range of simulated flight conditions for a reverse flow combustor configuration using simplex pressure-atomizing, spill-flow return, and splash cone airblast injectors. A parametric evaluation of the effect of increased combustor loading with each of the fuel injector types was obtained. Jet A and an experimental referee broad specification fuel were used to determine the effect of fuel type.

  7. Ceramic thermal barrier coatings for electric utility gas turbine engines

    NASA Technical Reports Server (NTRS)

    Miller, R. A.

    1986-01-01

    Research and development into thermal barrier coatings for electric utility gas turbine engines is reviewed critically. The type of coating systems developed for aircraft applications are found to be preferred for clear fuel electric utility applications. These coating systems consists of a layer of plasma sprayed zirconia-yttria ceramic over a layer of MCrAly bond coat. They are not recommended for use when molten salts are presented. Efforts to understand coating degradation in dirty environments and to develop corrosion resistant thermal barrier coatings are discussed.

  8. Gas turbine materials evaluation program utilizing coal derived gaseous fuel

    NASA Astrophysics Data System (ADS)

    Williams, M. L.; Yates, C. C.; Manning, G. B.; Peterson, R. R.

    1981-03-01

    A gas turbine materials evaluation test facility under the sponsorship of the U.S. Department of Energy is described. The objective of the mobile test facility is to obtain dynamic and static test data on the erosion/corrosion characteristics of materials exposed to the hot products of the combustion of coal-derived fuels. The engine being utilized for the tests is the WR 24-7 aircraft turbojet unit reconfigurated to burn coke oven gas. Approximately 100 hours of engine operating time have been logged to date.

  9. Design study of a gas turbine combustor with heat recirculation

    NASA Technical Reports Server (NTRS)

    Ganji, A.; Branch, M. C.; Oppenheim, A. K.

    1976-01-01

    A means of avoiding stoichiometric combustion, reducing emissions, and yet providing stable burning for lean mixtures is based on the use of heat recirculation rather than flow recirculation. This paper is concerned with the calculations of the design parameters of a gas turbine combustor with heat exchanger to produce the desired preheat temperature. The combustor inlet temperature, maximum temperature, equivalence ratio and recirculated heat are determined by thermodynamic analysis. The heat transfer analysis then provides the dimensions of the system to produce the predetermined boundary conditions. It is indicated that practical combustor design may be feasible for reactant mixtures as low as equivalence ratio 0.2.

  10. Low NO/x/ and fuel flexible gas turbine combustors

    NASA Technical Reports Server (NTRS)

    Lew, H. G.; Decorso, S. M.; Vermes, G.; Carl, D.; Havener, W. J.; Schwab, J.; Notardonato, J.

    1981-01-01

    The feasibility of various low NO(x) emission gas turbine combustor configurations was evaluated. The configurations selected for fabrication and testing at full pressure and temperature involved rich-lean staged combustion utilizing diffusion flames, rich-lean prevaporized/premix flames, and staged catalytic combustion. The test rig consisted of a rich burner module, a quench module, and a lean combustion module. Test results are obtained for the combustor while burning petroleum distillate fuel, a coal derived liquid, and a petroleum residual fuel. The results indicate that rich-lean diffusion flames with low fuel-bound nitrogen conversion are achievable with very high combustion efficiencies.

  11. Calculation of CO concentration for liquid fueled gas turbine combustor

    NASA Technical Reports Server (NTRS)

    Patil, P. B.; Sichel, M.; Nicholls, J. A.

    1978-01-01

    The extensive computation time required for the numerical integration of the differential equations obtained in studies of the concentrations of pollutants emitted by gas turbine combustors, can be reduced significantly by assuming the heat releasing hydrocarbon reactions to be in local equilibrium. In determining the CO and NO concentrations produced in spray combustion, it is, therefore, tempting to use the same local equilibrium assumption in order to simplify the kinetic calculations. An investigation of the validity of the local equilibrium assumption is conducted by using a simple analytical model, and then by actually carrying out the kinetic and local equilibrium calculations for typical case.

  12. Controlled pilot oxidizer for a gas turbine combustor

    DOEpatents

    Laster, Walter R.; Bandaru, Ramarao V.

    2010-07-13

    A combustor (22) for a gas turbine (10) includes a main burner oxidizer flow path (34) delivering a first portion (32) of an oxidizer flow (e.g., 16) to a main burner (28) of the combustor and a pilot oxidizer flow path (38) delivering a second portion (36) of the oxidizer flow to a pilot (30) of the combustor. The combustor also includes a flow controller (42) disposed in the pilot oxidizer flow path for controlling an amount of the second portion delivered to the pilot.

  13. Gas turbine engine with radial diffuser and shortened mid section

    SciTech Connect

    Charron, Richard C.; Montgomery, Matthew D.

    2015-09-08

    An industrial gas turbine engine (10), including: a can annular combustion assembly (80), having a plurality of discrete flow ducts configured to receive combustion gas from respective combustors (82) and deliver the combustion gas along a straight flow path at a speed and orientation appropriate for delivery directly onto the first row (56) of turbine blades (62); and a compressor diffuser (32) having a redirecting surface (130, 140) configured to receive an axial flow of compressed air and redirect the axial flow of compressed air radially outward.

  14. Combined catalysts for the combustion of fuel in gas turbines

    DOEpatents

    Anoshkina, Elvira V.; Laster, Walter R.

    2012-11-13

    A catalytic oxidation module for a catalytic combustor of a gas turbine engine is provided. The catalytic oxidation module comprises a plurality of spaced apart catalytic elements for receiving a fuel-air mixture over a surface of the catalytic elements. The plurality of catalytic elements includes at least one primary catalytic element comprising a monometallic catalyst and secondary catalytic elements adjacent the primary catalytic element comprising a multi-component catalyst. Ignition of the monometallic catalyst of the primary catalytic element is effective to rapidly increase a temperature within the catalytic oxidation module to a degree sufficient to ignite the multi-component catalyst.

  15. Benefits of solar/fossil hybrid gas turbine systems

    NASA Technical Reports Server (NTRS)

    Bloomfield, H. S.

    1978-01-01

    The potential benefits of solar/fossil hybrid gas turbine power systems were assessed. Both retrofit and new systems were considered from the aspects of; cost of electricity, fuel conservation, operational mode, technology requirements, and fuels flexibility. Hybrid retrofit (repowering) of existing combustion (simple Brayton cycle) turbines can provide near-term fuel savings and solar experience, while new and advanced recuperated or combined cycle systems may be an attractive fuel saving and economically competitive vehicle to transition from today's gas and oil-fired powerplants to other more abundant fuels.

  16. Fuel premixing module for gas turbine engine combustor

    NASA Technical Reports Server (NTRS)

    Chin, Jushan (Inventor); Rizk, Nader K. (Inventor); Razdan, Mohan K. (Inventor); Marshall, Andre W. (Inventor)

    2005-01-01

    A fuel-air premixing module is designed to reduce emissions from a gas turbine engine. In one form, the premixing module includes a central pilot premixer module with a main premixer module positioned thereround. Each of the portions of the fuel-air premixing module include an axial inflow swirler with a plurality of fixed swirler vanes. Fuel is injected into the main premixer module between the swirler vanes of the axial inflow swirler and at an acute angle relative to the centerline of the premixing module.

  17. Benefits of solar/fossil hybrid gas turbine systems

    NASA Technical Reports Server (NTRS)

    Bloomfield, H. S.

    1979-01-01

    The potential benefits of solar/fossil hybrid gas turbine power systems were assessed. Both retrofit and new systems were considered from the aspects of cost of electricity, fuel conservation, operational mode, technology requirements, and fuels flexibility. Hybrid retrofit (repowering) of existing combustion (simple Brayton cycle) turbines can provide near-term fuel savings and solar experience, while new and advanced recuperated or combined cycle systems may be an attractive fuel saving and economically competitive vehicle to transition from today's gas and oil-fired powerplants to other more abundant fuels.

  18. Electrical studies for an industrial gas turbine cogeneration facility

    SciTech Connect

    Doughty, R.L.; Kalkstein, E.W. and Co., Newark, DE . Engineering Dept. Parsons Co., Pasadena, CA ); Willoughby, R.D. )

    1989-07-01

    Electrical studies are required to assure the proper integration of a gas-turbine cogeneration facility into an existing industrial-plant electrical system and the connected utility grid. Details of such a study effort are presented, including boundary-limit definition for the system model, individual component modeling, load-flow and short-circuit studies, stability studies, and simulation of on-line isolation from the electric utility during system undervoltage or underfrequency conditions. The impact of the studies on the design process and plant system reliability is discussed.

  19. Gas-turbine critical research and advanced technology support project

    NASA Technical Reports Server (NTRS)

    Clark, J. S.; Lowell, C. E.; Niedzwiecki, R. W.; Nainiger, J. J.

    1979-01-01

    The technical progress made during the first 15 months of a planned 40-month project to provide a critical-technology data base for utility gas-turbine systems capable of burning coal-derived fuels is summarized. Tasks were included in the following areas: (1) combustion, to study the combustion of coal-derived fuels and conversion of fuel-bound nitrogen to NOx; (2) materials, to understand and prevent hot corrosion; and (3) system studies, to integrate and guide the other technologies. Significant progress was made.

  20. Multivariable synthesis with transfer functions. [applications to gas turbine engines

    NASA Technical Reports Server (NTRS)

    Peczkowski, J. L.

    1980-01-01

    A transfer function design theory for multivariable control synthesis is highlighted. The use of unique transfer function matrices and two simple, basic relationships - a synthesis equation and a design equation - are presented and illustrated. This multivariable transfer function approach provides the designer with a capability to specify directly desired dynamic relationships between command variables and controlled or response variables. At the same time, insight and influence over response, simplifications, and internal stability is afforded by the method. A general, comprehensive multivariable synthesis capability is indicated including nonminmum phase and unstable plants. Gas turbine engine examples are used to illustrate the ideas and method.

  1. Water augmented indirectly-fired gas turbine systems and method

    DOEpatents

    Bechtel, Thomas F.; Parsons, Jr., Edward J.

    1992-01-01

    An indirectly-fired gas turbine system utilizing water augmentation for increasing the net efficiency and power output of the system is described. Water injected into the compressor discharge stream evaporatively cools the air to provide a higher driving temperature difference across a high temperature air heater which is used to indirectly heat the water-containing air to a turbine inlet temperature of greater than about 1,000.degree. C. By providing a lower air heater hot side outlet temperature, heat rejection in the air heater is reduced to increase the heat recovery in the air heater and thereby increase the overall cycle efficiency.

  2. Method and apparatus for preventing overspeed in a gas turbine

    DOEpatents

    Walker, William E.

    1976-01-01

    A method and apparatus for preventing overspeed in a gas turbine in response to the rapid loss of applied load is disclosed. The method involves diverting gas from the inlet of the turbine, bypassing the same around the turbine and thereafter injecting the diverted gas at the turbine exit in a direction toward or opposing the flow of gas through the turbine. The injected gas is mixed with the gas exiting the turbine to thereby minimize the thermal shock upon equipment downstream of the turbine exit.

  3. An intercooled regenerative Rolls-Royce Spey gas turbine

    SciTech Connect

    Thomas, W.J.R.; Higson, A.J.

    1985-01-01

    This paper aims to describe very briefly the Rolls-Royce 18 MW SM1C Marine Spey gas turbine, 1, and then to show how intercooling and regeneration could be added to increase its power to about 22 MW, with an associated increase in thermal efficiency to about 43%. As the SM1C based ''ICR'' unit is still very much in the infancy of its design, this paper does not discuss the design in detail; indeed, the details are certainly not all within the Rolls-Royce design sphere, as the Allison Gas Turbine Division of General Motors Corporation and Garrett AiResearch are partners of Rolls-Royce Limited and Rolls-Royce Inc. in the project. The broad principles of the improved cycle are described and then the effects of the use of such a unit on the operational characteristics of warships are discussed, comparing them with those of warships using simple cycle Spey SM1C units in different installation configurations.

  4. Dynamic Control of Aerodynamic Instabilities in Gas Turbine Engines

    NASA Technical Reports Server (NTRS)

    Greitzer, E. M.; Epstein, A. H.; Guenette, G. R.; Gysling, D. L.; Haynes, J.; Hendricks, G. J.; Paduano, J.; Simon, J. S.; Valavani, L.

    1992-01-01

    This lecture discusses the use of closed loop control at the component level to enhance the performance of gas turbine engines. The general theme is the suppression of flow instabilities (rotating stall and surge) through use of feedback, either actively or by means of the aeromechanical coupling provided by tailored structures. The basic concepts that underlie active control of turbomachinery instability, and their experimental demonstration, are first described for a centrifugal compressor. It is shown that the mechanism for stabilization is associated with damping of unsteady perturbations in the compression system, and the steady-state performance can thus remain virtually unaltered. Control of instability using a tailored structure is then discussed, along with experimental results illustrating the flow range extension achievable using this technique. A considerably more complex problem is presented by active control or rotating stall where the multi-dimensional features mean that distributed sensing and actuation are required. In addition, there are basic questions concerning unsteady fluid mechanics; these imply the need to resolve issues connected with identification of suitable signals as well as with definition of appropriate wave launchers for implementing the feedback. These issues are discussed and the results of initial successful demonstrations of active control of rotating stall in a single-stage and a three-stage axial compressor are presented. The lecture concludes with suggestions for future research on dynamic control of gas turbine engines.

  5. Test Program for High Efficiency Gas Turbine Exhaust Diffuser

    SciTech Connect

    Norris, Thomas R.

    2009-12-31

    This research relates to improving the efficiency of flow in a turbine exhaust, and thus, that of the turbine and power plant. The Phase I SBIR project demonstrated the technical viability of “strutlets” to control stalls on a model diffuser strut. Strutlets are a novel flow-improving vane concept intended to improve the efficiency of flow in turbine exhausts. Strutlets can help reduce turbine back pressure, and incrementally improve turbine efficiency, increase power, and reduce greenhouse gas emmission. The long-term goal is a 0.5 percent improvement of each item, averaged over the US gas turbine fleet. The strutlets were tested in a physical scale model of a gas turbine exhaust diffuser. The test flow passage is a straight, annular diffuser with three sets of struts. At the end of Phase 1, the ability of strutlets to keep flow attached to struts was demonstrated, but the strutlet drag was too high for a net efficiency advantage. An independently sponsored followup project did develop a highly-modified low-drag strutlet. In combination with other flow improving vanes, complicance to the stated goals was demonstrated for for simple cycle power plants, and to most of the goals for combined cycle power plants using this particular exhaust geometry. Importantly, low frequency diffuser noise was reduced by 5 dB or more, compared to the baseline. Appolicability to other diffuser geometries is yet to be demonstrated.

  6. Ceramic composite liner material for gas turbine combustors

    NASA Technical Reports Server (NTRS)

    Ercegovic, D. B.; Walker, C. L.; Norgren, C. T.

    1984-01-01

    Advanced commercial and military gas turbine engines may operate at combustor outlet temperatures in excess of 1920 K (3000 F). At these temperatures combustors liners experience extreme convective and radiative heat fluxes. The ability of a plasma sprayed ceramic coating to reduce liner metal temperature has been recognized. However, the brittleness of the ceramic layer and the difference in thermal expansion with the metal substrate has caused cracking, spalling and some separation of the ceramic coating. Research directed at turbine tip seals (or shrouds) has shown the advantage of applying the ceramic to a compliant metal pad. This paper discusses recent studies of applying ceramics to combustor liners in which yttria stabilized zirconia plasma sprayed on compliant metal substrates which were exposed to near stoichiometric combustion, presents performance and durability results, and describes a conceptual design for an advanced, small gas turbine combustor. Test specimens were convectively cooled or convective-transpiration cooled and were evaluated in a 10 cm square flame tube combustor at inlet air temperatures of 533 K (500 F) and at a pressure of 0.5 MPa (75 psia). The ceramics were exposed to flame temperatures in excess of 2000 K (3320 F). Results appear very promising with all 30 specimens surviving a screening test and one of two specimens surviving a cyclic durability test.

  7. LES of an ignition sequence in a gas turbine engine

    SciTech Connect

    Boileau, M.; Staffelbach, G.; Cuenot, B.; Poinsot, T.; Berat, C.

    2008-07-15

    Being able to ignite or reignite a gas turbine engine in a cold and rarefied atmosphere is a critical issue for many manufacturers. From a fundamental point of view, the ignition of the first burner and the flame propagation from one burner to another are phenomena that are usually not studied. The present work is a large eddy simulation (LES) of these phenomena. To simulate a complete ignition sequence in an annular chamber, LES has been applied to the full 360 geometry, including 18 burners. This geometry corresponds to a real gas turbine chamber. Massively parallel computing (700 processors on a Cray XT3 machine) was essential to perform such a large calculation. Results show that liquid fuel injection has a strong influence on the ignition times. Moreover, the rate of flame progress from burner to burner is much higher than the turbulent flame speed due to a major effect of thermal expansion. This flame speed is also strongly modified by the main burner aerodynamics due to the swirled injection. Finally, the variability of the combustor sectors and quadrant ignition times is highlighted. (author)

  8. Temperatures and Stresses on Hollow Blades For Gas Turbines

    NASA Technical Reports Server (NTRS)

    Pollmann, Erich

    1947-01-01

    The present treatise reports on theoretical investigations and test-stand measurements which were carried out in the BMW Flugmotoren GMbH in developing the hollow blade for exhaust gas turbines. As an introduction the temperature variation and the stress on a turbine blade for a gas temperature of 900 degrees and circumferential velocities of 600 meters per second are discussed. The assumptions onthe heat transfer coefficients at the blade profile are supported by tests on an electrically heated blade model. The temperature distribution in the cross section of a blade Is thoroughly investigated and the temperature field determined for a special case. A method for calculation of the thermal stresses in turbine blades for a given temperature distribution is indicated. The effect of the heat radiation on the blade temperature also is dealt with. Test-stand experiments on turbine blades are evaluated, particularly with respect to temperature distribution in the cross section; maximum and minimum temperature in the cross section are ascertained. Finally, the application of the hollow blade for a stationary gas turbine is investigated. Starting from a setup for 550 C gas temperature the improvement of the thermal efficiency and the fuel consumption are considered as well as the increase of the useful power by use of high temperatures. The power required for blade cooling is taken into account.

  9. Gas-turbine engine steady-state behavior

    NASA Astrophysics Data System (ADS)

    Curnock, Barry

    A set of graphics with explanations illustrating gas turbine engine steady state behavior are presented. Typical combinations of compressors and nozzles which occur in a gas turbine engine are shown. The basic effect of a nozzle is explained by considering a compressor on a test rig: typical compressor, fan, and turbine characteristics are illustrated. The following are discussed: the degrees of freedom of an aeroengine (the flow and the power); the 'working lines' of components (the locus of the off design steady state operating points of a component plotted on a chart of that components characteristics); bleed and whirl; offtakes; P1 effects (performance changes which modify the basic nondimensional behavior an engine (caused by the effect on Reynolds number levels and on engine mechanical configuration of basic engine inlet pressure level)), and T1 effects (performance changes which modify the basic nondimensional behavior of an engine and are caused by the effects of engine inlet temperature level on Reynolds number level, on engine mechanical configuration and on specific heat level); variable nozzles; and turbojet matching.

  10. Conceptual design study of an improved gas turbine powertrain

    NASA Technical Reports Server (NTRS)

    Chapman, W. I.

    1980-01-01

    The conceptual design for an improved gas turbine (IGT) powertrain and vehicle was investigated. Cycle parameters, rotor systems, and component technology were reviewed and a dual rotor gas turbine concept was selected and optimized for best vehicle fuel economy. The engine had a two stage centrifugal compressor with a design pressure ratio of 5.28, two axial turbine stages with advanced high temperature alloy integral wheels, variable power turbine nozzle for turbine temperature and output torque control, catalytic combustor, and annular ceramic recuperator. The engine was rated at 54.81 kW, using water injection on hot days to maintain vehicle acceleration. The estimated vehicle fuel economy was 11.9 km/l in the combined driving cycle, 43 percent over the 1976 compact automobile. The estimated IGT production vehicle selling price was 10 percent over the comparable piston engine vehicle, but the improved fuel economy and reduced maintenance and repair resulted in a 9 percent reduction in life cycle cost.

  11. Indirect-fired gas turbine dual fuel cell power cycle

    DOEpatents

    Micheli, Paul L.; Williams, Mark C.; Sudhoff, Frederick A.

    1996-01-01

    A fuel cell and gas turbine combined cycle system which includes dual fuel cell cycles combined with a gas turbine cycle wherein a solid oxide fuel cell cycle operated at a pressure of between 6 to 15 atms tops the turbine cycle and is used to produce CO.sub.2 for a molten carbonate fuel cell cycle which bottoms the turbine and is operated at essentially atmospheric pressure. A high pressure combustor is used to combust the excess fuel from the topping fuel cell cycle to further heat the pressurized gas driving the turbine. A low pressure combustor is used to combust the excess fuel from the bottoming fuel cell to reheat the gas stream passing out of the turbine which is used to preheat the pressurized air stream entering the topping fuel cell before passing into the bottoming fuel cell cathode. The CO.sub.2 generated in the solid oxide fuel cell cycle cascades through the system to the molten carbonate fuel cell cycle cathode.

  12. Fuel burner and combustor assembly for a gas turbine engine

    DOEpatents

    Leto, Anthony

    1983-01-01

    A fuel burner and combustor assembly for a gas turbine engine has a housing within the casing of the gas turbine engine which housing defines a combustion chamber and at least one fuel burner secured to one end of the housing and extending into the combustion chamber. The other end of the fuel burner is arranged to slidably engage a fuel inlet connector extending radially inwardly from the engine casing so that fuel is supplied, from a source thereof, to the fuel burner. The fuel inlet connector and fuel burner coact to anchor the housing against axial movement relative to the engine casing while allowing relative radial movement between the engine casing and the fuel burner and, at the same time, providing fuel flow to the fuel burner. For dual fuel capability, a fuel injector is provided in said fuel burner with a flexible fuel supply pipe so that the fuel injector and fuel burner form a unitary structure which moves with the fuel burner.

  13. Coordinated optimization of the parameters of the cooled gas-turbine flow path and the parameters of gas-turbine cycles and combined-cycle power plants

    NASA Astrophysics Data System (ADS)

    Kler, A. M.; Zakharov, Yu. B.; Potanina, Yu. M.

    2014-06-01

    In the present paper, we evaluate the effectiveness of the coordinated solution to the optimization problem for the parameters of cycles in gas turbine and combined cycle power plants and to the optimization problem for the gas-turbine flow path parameters within an integral complex problem. We report comparative data for optimizations of the combined cycle power plant at coordinated and separate optimizations, when, first, the gas turbine and, then, the steam part of a combined cycle plant is optimized. The comparative data are presented in terms of economic indicators, energy-effectiveness characteristics, and specific costs. Models that were used in the present study for calculating the flow path enable taking into account, as a factor influencing the economic and energy effectiveness of the power plant, the heat stability of alloys from which the nozzle and rotor blades of gas-turbine stages are made.

  14. Ceramic Stationary Gas Turbine Development. Technical progress report, April 1, 1993--October 31, 1994

    SciTech Connect

    1994-12-01

    This report summarizes work performed by Solar Technologies Inc. and its subcontractors, during the period April 1, 1993 through October 31, 1994 under Phase II of the DOE Ceramic Stationary Gas Turbine Development program. The objective of the program is to improve the performance of stationary gas turbines in cogeneration through the implementation of selected ceramic components.

  15. Construction of power-generating gas turbine units with the use of efficient thermal schemes

    NASA Astrophysics Data System (ADS)

    Ermolenko, D. I.; Gusev, A. A.; Zhuravlev, Yu. I.; Lesnichenko, A. Ya.; Tsai, S. S.

    2008-08-01

    The design features of GTE-30 and GTE-50 power-generating gas turbines, the basic thermal circuit of a PGU-90 (150) combined-cycle plant, and a layout solution for a cogeneration station built around a gas-turbine unit are considered.

  16. Biomass & Natural Gas Based Hydrogen Fuel For Gas Turbine (Power Generation)

    EPA Science Inventory

    Significant progress has been made by major power generation equipment manufacturers in the development of market applications for hydrogen fuel use in gas turbines in recent years. Development of a new application using gas turbines for significant reduction of power plant CO2 e...

  17. Dynamic Simulation of Carbonate Fuel Cell-Gas Turbine Hybrid Systems

    SciTech Connect

    Roberts, R.A.; Brouwer, J.; Liese, E.A.; Gemmen, R.S.

    2006-04-01

    Hybrid fuel cell/gas turbine systems provide an efficient means of producing electricity from fossil fuels with ultra low emissions. However, there are many significant challenges involved in integrating the fuel cell with the gas turbine and other components of this type of system. The fuel cell and the gas turbine must maintain efficient operation and electricity production while protecting equipment during perturbations that may occur when the system is connected to the utility grid or in stand-alone mode. This paper presents recent dynamic simulation results from two laboratories focused on developing tools to aid in the design and dynamic analyses of hybrid fuel cell systems. The simulation results present the response of a carbonate fuel cell/gas turbine, or molten carbonate fuel cell/gas turbine, (MCFC/GT) hybrid system to a load demand perturbation. Initial results suggest that creative control strategies will be needed to ensure a flexible system with wide turndown and robust dynamic operation.

  18. Gas-turbine industry prepares to become base-load supplier

    SciTech Connect

    Hansen, T.

    1996-04-01

    Gas-turbine technology has entered a new era; the simple-cycle units of yesterday are making room for new, highly sophisticated combined-cycle units. In July 1949, the first U.S. commercial power generation gas turbine was installed at Oklahoma Gas and Electric Co.`s Belle Isle Station. This unit was a General Electric (GE) MS3000 heavy-duty gas turbine rated at 3,5000 kW. In 1994, more than 900 gas turbines totaling over 33,000 MW were ordered worldwide, according to Power-Data Group, LaJolla, Calif. These figures show just how far gas turbines have come in less than 50 years. Today, simple-cycle units rated at up to 150 MW (with efficiencies around 35 percent) and combined-cycle units rated at over 200 MW (approaching 60-percent efficiency) are up and running.

  19. Advanced Materials for Mercury 50 Gas Turbine Combustion System

    SciTech Connect

    Price, Jeffrey

    2008-09-30

    Solar Turbines Incorporated (Solar), under cooperative agreement number DE-FC26-0CH11049, has conducted development activities to improve the durability of the Mercury 50 combustion system to 30,000 hours life and reduced life cycle costs. This project is part of Advanced Materials in the Advanced Industrial Gas Turbines program in DOE's Office of Distributed Energy. The targeted development engine was the Mercury{trademark} 50 gas turbine, which was developed by Solar under the DOE Advanced Turbine Systems program (DOE contract number DE-FC21-95MC31173). As a generator set, the Mercury 50 is used for distributed power and combined heat and power generation and is designed to achieve 38.5% electrical efficiency, reduced cost of electricity, and single digit emissions. The original program goal was 20,000 hours life, however, this goal was increased to be consistent with Solar's standard 30,000 hour time before overhaul for production engines. Through changes to the combustor design to incorporate effusion cooling in the Generation 3 Mercury 50 engine, which resulted in a drop in the combustor wall temperature, the current standard thermal barrier coated liner was predicted to have 18,000 hours life. With the addition of the advanced materials technology being evaluated under this program, the combustor life is predicted to be over 30,000 hours. The ultimate goal of the program was to demonstrate a fully integrated Mercury 50 combustion system, modified with advanced materials technologies, at a host site for a minimum of 4,000 hours. Solar was the Prime Contractor on the program team, which includes participation of other gas turbine manufacturers, various advanced material and coating suppliers, nationally recognized test laboratories, and multiple industrial end-user field demonstration sites. The program focused on a dual path development route to define an optimum mix of technologies for the Mercury 50 and future gas turbine products. For liner and injector

  20. [Advanced Gas Turbine Systems Research]. Technical Quarterly Progress Report

    SciTech Connect

    1998-09-30

    Major Accomplishments by Advanced Gas Turbine Systems Research (AGTSR) during this reporting period are highlighted below and amplified in later sections of this report: AGTSR distributed 50 proposals from the 98RFP to the IRB for review, evaluation and rank-ordering during the summer; AGTSR conducted a detailed program review at DOE-FETC on July 24; AGTSR organized the 1998 IRB proposal review meeting at SCIES on September 15-16; AGTSR consolidated all the IRB proposal scores and rank-orderings to facilitate the 98RFP proposal deliberations; AGTSR submitted meeting minutes and proposal short-list recommendation to the IRB and DOE for the 98RFP solicitation; AGTSR reviewed two gas turbine related proposals as part of the CU RFP State Project for renovating the central energy facility; AGTSR reviewed and cleared research papers with the IRB from the University of Pittsburgh, Wisconsin, and Minnesota; AGTSR assisted GTA in obtaining university stakeholder support of the ATS program from California, Pennsylvania, and Colorado; AGTSR assisted GTA in distributing alert notices on potential ATS budget cuts to over 150 AGTSR performing university members; AGTSR submitted proceedings booklet and organizational information pertaining to the OAI hybrid gas turbine workshop to DOE-FETC; For DOE-FETC, AGTSR updated the university consortium poster to include new members and research highlights; For DOE-FETC, the general AGTSR Fact Sheet was updated to include new awards, workshops, educational activity and select accomplishments from the research projects; For DOE-FETC, AGTSR prepared three fact sheets highlighting university research supported in combustion, aero-heat transfer, and materials; For DOE-FETC, AGTSR submitted pictures on materials research for inclusion in the ATS technology brochure; For DOE-FETC, AGTSR submitted a post-2000 roadmap showing potential technology paths AGTSR could pursue in the next decade; AGTSR distributed the ninth newsletter UPDATE to DOE, the

  1. Primary zone dynamics in a gas turbine combustor

    NASA Astrophysics Data System (ADS)

    Sullivan, J. P.; Barron, D.; Seal, M.; Morgan, D.; Murthy, S. N. B.

    1989-01-01

    Fluid mechanical investigations simulating the flow in the primary zone of a gas turbine combustor are presented using three generic test rigs: (1) rotating pipe yielding a swirling jet of air; (2) primary zone model with a single swirler and various primary jet configurations, operated with air; and (3) two rectangular models of a (stretched-out) annular combustor with five swirlers in the backwall and with various primary jet configurations, one operated with air and the other with water. Concentration measurements are obtained using laser sheet imaging techniques and velocity measurements using a laser Doppler velocimeter. The results show recirculation zones, intense mixing, instabilities of the interacting jets and the presence of large random vortical motions. The flowfields are shown to exhibit bimodal behavior, have asymmetries despite symmetrical geometry and inlet conditions and display strong jet/swirler and swirler/swirler interactions.

  2. Fuel injection assembly for gas turbine engine combustor

    NASA Technical Reports Server (NTRS)

    Candy, Anthony J. (Inventor); Glynn, Christopher C. (Inventor); Barrett, John E. (Inventor)

    2002-01-01

    A fuel injection assembly for a gas turbine engine combustor, including at least one fuel stem, a plurality of concentrically disposed tubes positioned within each fuel stem, wherein a cooling supply flow passage, a cooling return flow passage, and a tip fuel flow passage are defined thereby, and at least one fuel tip assembly connected to each fuel stem so as to be in flow communication with the flow passages, wherein an active cooling circuit for each fuel stem and fuel tip assembly is maintained by providing all active fuel through the cooling supply flow passage and the cooling return flow passage during each stage of combustor operation. The fuel flowing through the active cooling circuit is then collected so that a predetermined portion thereof is provided to the tip fuel flow passage for injection by the fuel tip assembly.

  3. NDE of titanium alloy MMC rings for gas turbine engines

    NASA Technical Reports Server (NTRS)

    Baaklini, George Y.; Percival, Larry D.; Yancey, Robert N.; Kautz, Harold E.

    1993-01-01

    Progress in the processing and fabrication of metal matrix composites (MMC's) requires appropriate mechanical and nondestructive testing methods. These methods are needed to characterize properties, assess integrity, and predict the life of engine components such as compressor rotors, blades, and vanes. Capabilities and limitations of several state-of-the-art nondestructive evaluation (NDE) technologies are investigated for characterizing titanium MMC rings for gas turbine engines. The use of NDE technologies such as x-ray computed tomography, radiography, and ultrasonics in identifying fabrication-related problems that caused defects in components is examined. Acousto-ultrasonics was explored to assess degradation of material mechanical properties by using stress wave factor and ultrasonic velocity measurements before and after the burst testing of the rings.

  4. Gas turbine engine combustor can with trapped vortex cavity

    DOEpatents

    Burrus, David Louis; Joshi, Narendra Digamber; Haynes, Joel Meier; Feitelberg, Alan S.

    2005-10-04

    A gas turbine engine combustor can downstream of a pre-mixer has a pre-mixer flowpath therein and circumferentially spaced apart swirling vanes disposed across the pre-mixer flowpath. A primary fuel injector is positioned for injecting fuel into the pre-mixer flowpath. A combustion chamber surrounded by an annular combustor liner disposed in supply flow communication with the pre-mixer. An annular trapped dual vortex cavity located at an upstream end of the combustor liner is defined between an annular aft wall, an annular forward wall, and a circular radially outer wall formed therebetween. A cavity opening at a radially inner end of the cavity is spaced apart from the radially outer wall. Air injection first holes are disposed through the forward wall and air injection second holes are disposed through the aft wall. Fuel injection holes are disposed through at least one of the forward and aft walls.

  5. Removal of Dioxin Contamination for Gas Turbine Generator Set Repair

    SciTech Connect

    Fay, W. S.; Borah, R.E.

    2003-02-25

    Decontamination projects are typically undertaken in the interest of reducing disposal costs. This goal can be achieved because decontamination concentrates the contaminant into a smaller volume or changes its form so that a lower cost disposal technology becomes available. Less frequently, decontamination adds value back to the fouled structure or contaminated piece of equipment. This removal of dioxins from a gas turbine generator set is one of the latter cases. A multi-million dollar piece of equipment could have been destined for the scrap pile. Instead, an innovative, non-destructive decontamination technology, developed under EPA and DOE demonstration programs has was employed so that the set could repaired and put back into service. The TechXtractchemical decontamination technology reduced surface dioxin / furan concentrations from as high as 24,000 ng / m2 to less than 25 ng / m2 and below detection limits.

  6. Turbofan gas turbine engine with variable fan outlet guide vanes

    NASA Technical Reports Server (NTRS)

    Wood, Peter John (Inventor); Zenon, Ruby Lasandra (Inventor); LaChapelle, Donald George (Inventor); Mielke, Mark Joseph (Inventor); Grant, Carl (Inventor)

    2010-01-01

    A turbofan gas turbine engine includes a forward fan section with a row of fan rotor blades, a core engine, and a fan bypass duct downstream of the forward fan section and radially outwardly of the core engine. The forward fan section has only a single stage of variable fan guide vanes which are variable fan outlet guide vanes downstream of the forward fan rotor blades. An exemplary embodiment of the engine includes an afterburner downstream of the fan bypass duct between the core engine and an exhaust nozzle. The variable fan outlet guide vanes are operable to pivot from a nominal OGV position at take-off to an open OGV position at a high flight Mach Number which may be in a range of between about 2.5-4+. Struts extend radially across a radially inwardly curved portion of a flowpath of the engine between the forward fan section and the core engine.

  7. Thermal Barrier Coatings for Gas-Turbine Engine Applications

    NASA Astrophysics Data System (ADS)

    Padture, Nitin P.; Gell, Maurice; Jordan, Eric H.

    2002-04-01

    Hundreds of different types of coatings are used to protect a variety of structural engineering materials from corrosion, wear, and erosion, and to provide lubrication and thermal insulation. Of all these, thermal barrier coatings (TBCs) have the most complex structure and must operate in the most demanding high-temperature environment of aircraft and industrial gas-turbine engines. TBCs, which comprise metal and ceramic multilayers, insulate turbine and combustor engine components from the hot gas stream, and improve the durability and energy efficiency of these engines. Improvements in TBCs will require a better understanding of the complex changes in their structure and properties that occur under operating conditions that lead to their failure. The structure, properties, and failure mechanisms of TBCs are herein reviewed, together with a discussion of current limitations and future opportunities.

  8. High density fuel qualification for a gas turbine engine

    SciTech Connect

    Macleod, J.D.; Orbanski, B.; Hastings, P.R. Standard Aero, Ltd., Winnipeg, DND, Ottawa, )

    1992-01-01

    A program for the evaluation of gas turbine engine performance, carried out in the Engine Laboratory of the National Research Council of Canada, is described. Problems under consideration include performance alteration between JP-4 fuel and a high energy density fuel, called strategic military fuel (SMF); performance deterioration during the accelerated endurance test; and emission analysis. The T56 fuel control system is found to be capable of operation on the higher energy density fuel with no detrimental effects regarding control of the engine's normal operating regime. The deterioration of the engine performance during 150-hour endurance tests on SMF was very high, which was caused by an increase in turbine nozzle effective flow area and turbine blade untwist. The most significant performance losses during the endurance tests were on corrected output power, fuel flow, specific fuel consumption and compressor and turbine presure ratio. 9 refs.

  9. Cooled highly twisted airfoil for a gas turbine engine

    SciTech Connect

    Kildea, R.J.

    1988-04-19

    This patent describes a cooled highly twisted airfoil for use in a gas turbine engine. The airfoil has a first cooling air cavity adjacent a leading edge of the airfoil, and a second cooling air cavity, separated from the first cavity by a wall. The second cavity provides cooling air to the first cavity by means of cooling holes provided in the wall. The improvement is characterized by: the wall comprising an integrally formed, continuous warped wall, defined as a surface of revolution about an axis, the axis determined such that the axis intersects the plane of a section close to a desired centerline of a series of impingement holes aligned in opposition to the leading edge, whereby cooling air is directed relatively precisely to the leading edge of the highly twisted airfoil through the impingement holes.

  10. Safety philosophy of gas turbine high temperature reactor (GTHTR300)

    SciTech Connect

    Shoji Katanishi; Kazuhiko Kunitomi; Shusaku Shiozawa

    2002-07-01

    Japan Atomic Energy Research Institute (JAERI) has undertaken the study of an original design concept of gas turbine high temperature reactor, the GTHTR300. The general concept of this study is development of a greatly simplified design that leads to substantially reduced technical and cost requirements. Newly proposed design features enable the GTHTR300 to be an efficient and economically competitive reactor in 2010's. Also, the GTHTR300 fully takes advantage of its inherent safety characteristics. The safety philosophy of the GTHTR300 is developed based on the HTTR (High Temperature Engineering Test Reactor) of JAERI which is the first HTGR in Japan. Major features of the newly proposed safety philosophy for the GTHTR300 are described in this article. (authors)

  11. Thermal Barrier Coatings for Advanced Gas Turbine and Diesel Engines

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1999-01-01

    Ceramic thermal barrier coatings (TBCS) have been developed for advanced gas turbine and diesel engine applications to improve engine reliability and fuel efficiency. However, durability issues of these thermal barrier coatings under high temperature cyclic conditions are still of major concern. The coating failure depends not only on the coating, but also on the ceramic sintering/creep and bond coat oxidation under the operating conditions. Novel test approaches have been established to obtain critical thermomechanical and thermophysical properties of the coating systems under near-realistic transient and steady state temperature and stress gradients encountered in advanced engine systems. This paper presents detailed experimental and modeling results describing processes occurring in the ZrO2-Y2O3 thermal barrier coating systems, thus providing a framework for developing strategies to manage ceramic coating architecture, microstructure and properties.

  12. Ceramics in gas turbines - Powder and process characterization

    NASA Technical Reports Server (NTRS)

    Dutta, S.

    1977-01-01

    The role of powder and process characterization in producing high quality silicon nitride and silicon carbide components, for gas turbine applications, is described. Some of the intrinsic properties of various forms of Si3N4 and SiC are listed and limitations of such materials' availability have been pointed out. The essential features/parameters to characterize a batch of powder have been discussed including the standard techniques for such characterization. In process characterization, parameters in sintering, reaction sintering, and hot pressing processes are discussed including the factors responsible for strength limitations in ceramic bodies. It is inevitable that significant improvements in material properties can be achieved by reducing or eliminating the strength limiting factors with consistent powder and process characterization along with process control.

  13. Development of impact design methods for ceramic gas turbine components

    NASA Technical Reports Server (NTRS)

    Song, J.; Cuccio, J.; Kington, H.

    1990-01-01

    Impact damage prediction methods are being developed to aid in the design of ceramic gas turbine engine components with improved impact resistance. Two impact damage modes were characterized: local, near the impact site, and structural, usually fast fracture away from the impact site. Local damage to Si3N4 impacted by Si3N4 spherical projectiles consists of ring and/or radial cracks around the impact point. In a mechanistic model being developed, impact damage is characterized as microcrack nucleation and propagation. The extent of damage is measured as volume fraction of microcracks. Model capability is demonstrated by simulating late impact tests. Structural failure is caused by tensile stress during impact exceeding material strength. The EPIC3 code was successfully used to predict blade structural failures in different size particle impacts on radial and axial blades.

  14. Cooling circuit for a gas turbine bucket and tip shroud

    SciTech Connect

    Willett, Fred Thomas

    2004-07-13

    An open cooling circuit for a gas turbine airfoil and associated tip shroud includes a first group of cooling holes internal to the airfoil and extending in a radially outward direction generally along a leading edge of the airfoil; a second group of cooling holes internal to the airfoil and extending in a radially outward direction generally along a trailing edge of the airfoil. A common plenum is formed in the tip shroud in direct communication with the first and second group of cooling holes, but a second plenum may be provided for the second group of radial holes. A plurality of exhaust holes extends from the plenum(s), through the tip shroud and opening along a peripheral edge of the tip shroud.

  15. Gas turbine combustor exit piece with hinged connections

    DOEpatents

    Charron, Richard C.; Pankey, William W.

    2016-04-26

    An exit piece (66) with an inlet throat (67) that conducts a combustion gas flow (36A) in a path (82) from a combustor (63) to an annular chamber (68) that feeds the first blade section (37) of a gas turbine (26). The exit piece further includes an outlet portion (69) that forms a circumferential segment of the annular chamber. The outlet portion interconnects with adjacent outlet portions by hinges (78A, 78B, 80A, 80B). Each hinge may have a hinge axis (82A, 82B) parallel to a centerline (21) of the turbine. Respective gas flows (36A) are configured by an assembly (60) of the exit pieces to converge on the feed chamber (68) into a uniform helical flow that drives the first blade section with minimal circumferential variations in force.

  16. Radial inflow gas turbine engine with advanced transition duct

    SciTech Connect

    Wiebe, David J

    2015-03-17

    A gas turbine engine (10), including: a turbine having radial inflow impellor blades (38); and an array of advanced transition combustor assemblies arranged circumferentially about the radial inflow impellor blades (38) and having inner surfaces (34) that are adjacent to combustion gases (40). The inner surfaces (34) of the array are configured to accelerate and orient, for delivery directly onto the radial inflow impellor blades (38), a plurality of discrete flows of the combustion gases (40). The array inner surfaces (34) define respective combustion gas flow axes (20). Each combustion gas flow axis (20) is straight from a point of ignition until no longer bound by the array inner surfaces (34), and each combustion gas flow axis (20) intersects a unique location on a circumference defined by a sweep of the radial inflow impellor blades (38).

  17. Thermochemically recuperated and steam cooled gas turbine system

    DOEpatents

    Viscovich, Paul W.; Bannister, Ronald L.

    1995-01-01

    A gas turbine system in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas.

  18. Combustor for a low-emissions gas turbine engine

    DOEpatents

    Glezer, Boris; Greenwood, Stuart A.; Dutta, Partha; Moon, Hee-Koo

    2000-01-01

    Many government entities regulated emission from gas turbine engines including CO. CO production is generally reduced when CO reacts with excess oxygen at elevated temperatures to form CO2. Many manufactures use film cooling of a combustor liner adjacent to a combustion zone to increase durability of the combustion liner. Film cooling quenches reactions of CO with excess oxygen to form CO2. Cooling the combustor liner on a cold side (backside) away from the combustion zone reduces quenching. Furthermore, placing a plurality of concavities on the cold side enhances the cooling of the combustor liner. Concavities result in very little pressure reduction such that air used to cool the combustor liner may also be used in the combustion zone. An expandable combustor housing maintains a predetermined distance between the combustor housing and combustor liner.

  19. Advanced Gas Turbine (AGT) powertrain system initial development report

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The powertrain consists of a single shaft regenerated gas turbine engine utilizing ceramic hot section components, coupled to a slit differential gearbox with an available variable stator torque converter and an available Ford intergral overdrive four-speed automatic transmission. Predicted fuel economy using gasoline fuel over the combined federal driving cycle (CFDC) is 15.3 km/1, which represents a 59% improvement over the spark-ignition-powered baseline vehicle. Using DF2 fuel, CFDC mileage estimates are 17.43 km/1. Zero to 96.6 km/hr acceleration time is 11.9 seconds with a four-second accleration distance of 21.0 m. The ceramic radial turbine rotor is discussed along with the control system for the powertrain.

  20. Laser velocimetry measurements in a gas turbine research combustor

    NASA Technical Reports Server (NTRS)

    Driscoll, J. F.; Pelaccio, D. G.

    1979-01-01

    The effects of turbulence on the production of pollutant species in a gas-turbine research combustor are studied using laser diffraction velocimetry (LDV) techniques. Measurements that were made in the primary combustion zone include mean velocity, rms velocity fluctuations, velocity probability distributions, and autocorrelation functions. A unique combustor design provides relatively uniform flow conditions and independent control of drop size, equivalence ratio, inlet temperature, and combustor pressure. Parameters which characterize the nature of the spray combustion (i.e., whether single droplet or group combustion occurs), were determined from the LDV data. Turbulent diffusivity (eddy viscosity) reaches a value of 2930 sq cm/sec, corresponding to a convective integral length scale of 1.8 cm. The group combustion number, based on turbulent diffusivity, is measured to be 6.2

  1. Composite Matrix Cooling Scheme for Small Gas Turbine Combustors

    NASA Technical Reports Server (NTRS)

    Paskin, Marc D.; Ross, Phillip T.; Mongia, Hukam C.; Acosta, Waldo A.

    1990-01-01

    The design, manufacture, and testing of a compliant metal/ceramic (CMC) wall cooling concept-implementing combustor for small gas turbine engines has been undertaken by a joint U.S. Army/NASA technology development program. CMC in principle promises greater wall cooling effectiveness than conventional designs and materials, thereby facilitating a substantial reduction in combustor cooling air requirements and furnishing greater airflow for the control of burner outlet temperature patterns as well as improving thermodynamic efficiency and reducing pollutant emissions and smoke levels. Rig test results have confirmed the projected benefits of the CMC concept at combustor outlet temperatures of the order of 2460 F, at which approximately 80 percent less cooling air than conventionally required was being employed by the CMC combustor.

  2. Externally fired gas turbine cycles for small scale biomass cogeneration

    SciTech Connect

    Anheden, M.; Ahlroth, M.; Martin, A.R.; Svedberg, G.

    1999-07-01

    In this conceptual study, externally fired gas turbine cycles in combination with a biomass-fueled, atmospheric circulating fluidized bed (CFB) furnace are investigated for small scale heat and power production ({approximately} 8 MW fuel input). Three cycle configurations are considered: closed cycle, with nitrogen, helium, and a helium/carbon dioxide mixture as working fluids; open cycle operating in parallel to the CFB system; and open cycle with a series connection to the CFB system. Intercooling, postcooling, and recuperation are employed with the goal of maximizing power output. Aside from a thermodynamic performance analysis, the study also includes an evaluation of the turbomachinery characteristics. Simulation results show that thermodynamic performance varies slightly between the different configurations, with electrical efficiencies approaching 38% (LHV) and power-to-heat ratios as high as 0.80. Equipment size is found to depend primarily upon the type of working fluid.

  3. LOW NOx EMISSIONS IN A FUEL FLEXIBLE GAS TURBINE

    SciTech Connect

    Raymond Drnevich; James Meagher; Vasilis Papavassiliou; Troy Raybold; Peter Stuttaford; Leonard Switzer; Lee Rosen

    2004-08-01

    In alignment with Vision 21 goals, a study is presented here on the technical and economic potential for developing a gas turbine combustor that is capable of generating less that 2 ppm NOx emissions, firing on either coal synthesis gas or natural gas, and being implemented on new and existing systems. The proposed solution involves controlling the quantity of H2 contained in the fuel. The presence of H2 leads to increased flame stability such that the combustor can be operated at lower temperatures and produce less thermal NOx. Coal gas composition would be modified using a water gas shift converter, and natural gas units would implement a catalytic partial oxidation (CPOX) reactor to convert part of the natural gas feed to a syngas before fed back into the combustor. While both systems demonstrated technical merit, the economics involved in implementing such a system are marginal at best. Therefore, Praxair has decided not to pursue the technology any further at this time.

  4. Apparatus and method for gas turbine active combustion control system

    NASA Technical Reports Server (NTRS)

    Umeh, Chukwueloka (Inventor); Kammer, Leonardo C. (Inventor); Shah, Minesh (Inventor); Fortin, Jeffrey B. (Inventor); Knobloch, Aaron (Inventor); Myers, William J. (Inventor); Mancini, Alfred Albert (Inventor)

    2011-01-01

    An Active Combustion Control System and method provides for monitoring combustor pressure and modulating fuel to a gas turbine combustor to prevent combustion dynamics and/or flame extinguishments. The system includes an actuator, wherein the actuator periodically injects pulsed fuel into the combustor. The apparatus also includes a sensor connected to the combustion chamber down stream from an inlet, where the sensor generates a signal detecting the pressure oscillations in the combustor. The apparatus controls the actuator in response to the sensor. The apparatus prompts the actuator to periodically inject pulsed fuel into the combustor at a predetermined sympathetic frequency and magnitude, thereby controlling the amplitude of the pressure oscillations in the combustor by modulating the natural oscillations.

  5. New-generation gas turbine helping brewery lighten energy costs

    SciTech Connect

    Brezonick, M.

    1994-10-01

    In nearly any manufacturing industry, the loss of electrical power can have a severe impact on the manufacturing process. The case of Labatt's Ontario Breweries in particular, the loss of electrical service puts a crimp in the brewmaster's art by forcing the company to dump large quantities of it's Labatt's Blue. To solve the problem, the company has installed a gas-turbine-drive cogeneration system to guard against brownout. The new 501-KB7 was developed from the well-established 501-KB5 turbine. It has improved power output over the 501-KB7 design, up from 4025 to 5225 kw, a higher 13.5:1 pressure ratio, and a 32% increased in airflow (20.4 kg/s). The Labatt's installation which became operational in 1993 reduced the Breweries energy cost because of 501-KB7 turbine's higher energy output. 3 figs.

  6. Heat transfer and flow characteristics on a gas turbine shroud.

    PubMed

    Obata, M; Kumada, M; Ijichi, N

    2001-05-01

    The work described in this paper is an experimental investigation of the heat transfer from the main flow to a turbine shroud surface, which may be applicable to ceramic gas turbines. Three kinds of turbine shrouds are considered with a flat surface, a taper surface and a spiral groove surface opposite to the blades in an axial flow turbine of actual turbo-charger. Heat transfer measurements were performed for the experimental conditions of a uniform heat flux or a uniform wall temperature. The effects of the inlet flow angle, rotational speed, and tip clearance on the heat transfer coefficient were clarified under on- and off-design flow conditions. The mean heat transfer coefficient was correlated to the blade Reynolds number and tip clearance, and compared with an experimental correlation and measurements of a flat surface. A comparison was also made for the measurement of static pressure distributions. PMID:11460639

  7. Recuperated atmosphere SOFC/gas turbine hybrid cycle

    DOEpatents

    Lundberg, Wayne

    2010-08-24

    A method of operating an atmospheric-pressure solid oxide fuel cell generator (6) in combination with a gas turbine comprising a compressor (1) and expander (2) where an inlet oxidant (20) is passed through the compressor (1) and exits as a first stream (60) and a second stream (62) the first stream passing through a flow control valve (56) to control flow and then through a heat exchanger (54) followed by mixing with the second stream (62) where the mixed streams are passed through a combustor (8) and expander (2) and the first heat exchanger for temperature control before entry into the solid oxide fuel cell generator (6), which generator (6) is also supplied with fuel (40).

  8. Ducting arrangement for cooling a gas turbine structure

    DOEpatents

    Lee, Ching-Pang; Morrison, Jay A.

    2015-07-21

    A ducting arrangement (10) for a can annular gas turbine engine, including: a duct (12, 14) disposed between a combustor (16) and a first row of turbine blades and defining a hot gas path (30) therein, the duct (12, 14) having raised geometric features (54) incorporated into an outer surface (80); and a flow sleeve (72) defining a cooling flow path (84) between an inner surface (78) of the flow sleeve (72) and the duct outer surface (80). After a cooling fluid (86) traverses a relatively upstream raised geometric feature (90), the inner surface (78) of the flow sleeve (72) is effective to direct the cooling fluid (86) toward a landing (94) separating the relatively upstream raised geometric feature (90) from a relatively downstream raised geometric feature (94).

  9. Axially staged combustion system for a gas turbine engine

    DOEpatents

    Bland, Robert J.

    2009-12-15

    An axially staged combustion system is provided for a gas turbine engine comprising a main body structure having a plurality of first and second injectors. First structure provides fuel to at least one of the first injectors. The fuel provided to the one first injector is adapted to mix with air and ignite to produce a flame such that the flame associated with the one first injector defines a flame front having an average length when measured from a reference surface of the main body structure. Each of the second injectors comprising a section extending from the reference surface of the main body structure through the flame front and having a length greater than the average length of the flame front. Second structure provides fuel to at least one of the second injectors. The fuel passes through the one second injector and exits the one second injector at a location axially spaced from the flame front.

  10. Fuel injector for use in a gas turbine engine

    DOEpatents

    Wiebe, David J.

    2012-10-09

    A fuel injector in a combustor apparatus of a gas turbine engine. An outer wall of the injector defines an interior volume in which an intermediate wall is disposed. A first gap is formed between the outer wall and the intermediate wall. The intermediate wall defines an internal volume in which an inner wall is disposed. A second gap is formed between the intermediate wall and the inner wall. The second gap receives cooling fluid that cools the injector. The cooling fluid provides convective cooling to the intermediate wall as it flows within the second gap. The cooling fluid also flows through apertures in the intermediate wall into the first gap where it provides impingement cooling to the outer wall and provides convective cooling to the outer wall. The inner wall defines a passageway that delivers fuel into a liner downstream from a main combustion zone.

  11. Thermal barrier coating life modeling in aircraft gas turbine engines

    NASA Technical Reports Server (NTRS)

    Nissley, David M.

    1995-01-01

    Analytical models for predicting ceramic thermal barrier coating (TBC) spalling life in aircraft gas turbine engines are presented. Electron beam-physical vapor deposited (EB-PVD) and plasma sprayed TBC systems are discussed. An overview of the following TBC spalling mechanisms is presented: metal oxidation at the ceramic-metal interface, ceramic-metal interface stress singularities at edges and corners, ceramic-metal interface stresses caused by radius of curvature and interface roughness, material properties and mechanical behavior, temperature gradients, component design features and object impact damage. TBC spalling life analytical models are proposed based on observations of TBC spalling and plausible failure theories. TBC spalling was assumed to occur when the imposed stresses exceed the material strength (at or near the ceramic-metal interface). TBC failure knowledge gaps caused by lack of experimental evidence and analytical understanding are noted. The analytical models are considered initial engineering approaches that capture observed TBC failure trends.

  12. Thermal barrier coating on high temperature industrial gas turbine engines

    NASA Technical Reports Server (NTRS)

    Carlson, N.; Stoner, B. L.

    1977-01-01

    The thermal barrier coating used was a yttria stabilized zirconia material with a NiCrAlY undercoat, and the base engine used to establish improvements was the P&WA FT50A-4 industrial gas turbine engine. The design benefits of thermal barrier coatings include simplified cooling schemes and the use of conventional alloys in the engine hot section. Cooling flow reductions and improved heating rates achieved with thermal barrier coating result in improved performance. Economic benefits include reduced power production costs and reduced fuel consumption. Over the 30,000 hour life of the thermal barrier coated parts, fuel savings equivalent to $5 million are projected and specific power (megawatts/mass of engine airflow) improvements on the order of 13% are estimated.

  13. Comparison of damping treatments for gas turbine blades

    NASA Astrophysics Data System (ADS)

    Gordon, Robert W.; Hollkamp, Joseph J.

    1996-05-01

    High frequency vibration of gas turbine fan blades is a high cycle fatigue concern. Friction damping devices are ineffective in suppressing high frequency vibration modes and external damping treatments are plagued by creep concerns. An alternative approach is to apply viscoelastic material internally in the blades. In this paper, an analytical comparison of internal damping treatments for fan blades is presented. The fan blade is modeled as a solid, flat, cantilevered titanium plate. Internal portions are removed producing cavities that are filled with viscoelastic material. Configurations with one, two, and three cavities are modeled using the modal strain energy method in conjunction with finite element analysis to estimate damping. Results show that appreciable damping levels for high frequency modes are possible with stiff viscoelastic material. Other design criteria are also considered. Results indicate that the hydrostatic load from the viscoelastic material on the cavity walls may be a concern.

  14. Active Combustion Control for Aircraft Gas Turbine Engines

    NASA Technical Reports Server (NTRS)

    DeLaat, John C.; Breisacher, Kevin J.; Saus, Joseph R.; Paxson, Daniel E.

    2000-01-01

    Lean-burning combustors are susceptible to combustion instabilities. Additionally, due to non-uniformities in the fuel-air mixing and in the combustion process, there typically exist hot areas in the combustor exit plane. These hot areas limit the operating temperature at the turbine inlet and thus constrain performance and efficiency. Finally, it is necessary to optimize the fuel-air ratio and flame temperature throughout the combustor to minimize the production of pollutants. In recent years, there has been considerable activity addressing Active Combustion Control. NASA Glenn Research Center's Active Combustion Control Technology effort aims to demonstrate active control in a realistic environment relevant to aircraft engines. Analysis and experiments are tied to aircraft gas turbine combustors. Considerable progress has been shown in demonstrating technologies for Combustion Instability Control, Pattern Factor Control, and Emissions Minimizing Control. Future plans are to advance the maturity of active combustion control technology to eventual demonstration in an engine environment.

  15. Partially turbulated trailing edge cooling passages for gas turbine nozzles

    DOEpatents

    Thatcher, Jonathan Carl; Burdgick, Steven Sebastian

    2001-01-01

    A plurality of passages are spaced one from the other along the length of a trailing edge of a nozzle vane in a gas turbine. The passages lie in communication with a cavity in the vane for flowing cooling air from the cavity through the passages through the tip of the trailing edge into the hot gas path. Each passage is partially turbulated and includes ribs in an aft portion thereof to provide enhanced cooling effects adjacent the tip of the trailing edge. The major portions of the passages are smooth bore. By this arrangement, reduced temperature gradients across the trailing edge metal are provided. Additionally, the inlets to each of the passages have a restriction whereby a reduced magnitude of compressor bleed discharge air is utilized for trailing edge cooling purposes.

  16. Oil cooling system for a gas turbine engine

    NASA Technical Reports Server (NTRS)

    Coffinberry, G. A.; Kast, H. B. (Inventor)

    1977-01-01

    A gas turbine engine fuel delivery and control system is provided with means to recirculate all fuel in excess of fuel control requirements back to aircraft fuel tank, thereby increasing the fuel pump heat sink and decreasing the pump temperature rise without the addition of valving other than that normally employed. A fuel/oil heat exchanger and associated circuitry is provided to maintain the hot engine oil in heat exchange relationship with the cool engine fuel. Where anti-icing of the fuel filter is required, means are provided to maintain the fuel temperature entering the filter at or above a minimum level to prevent freezing thereof. Fluid circuitry is provided to route hot engine oil through a plurality of heat exchangers disposed within the system to provide for selective cooling of the oil.

  17. Oil cooling system for a gas turbine engine

    NASA Technical Reports Server (NTRS)

    Coffinberry, G. A.; Kast, H. B. (Inventor)

    1977-01-01

    A gas turbine engine fuel delivery and control system is provided with means to recirculate all fuel in excess fuel control requirements back to the aircraft fuel tank. This increases the fuel pump heat sink and decreases the pump temperature rise without the addition of valving other than normally employed. A fuel/oil heat exchanger and associated circuitry is provided to maintain the hot engine oil in heat exchange relationship with the cool engine fuel. Where anti-icing of the fuel filter is required, means are provided to maintain the fuel temperature entering the filter at or above a minimum level to prevent freezing thereof. In one embodiment, a divider valve is provided to take all excess fuel from either upstream or downstream of the fuel filter and route it back to the tanks, the ratio of upstream to downstream extraction being a function of fuel pump discharge pressure.

  18. Sensor and Actuator Needs for More Intelligent Gas Turbine Engines

    NASA Technical Reports Server (NTRS)

    Garg, Sanjay; Schadow, Klaus; Horn, Wolfgang; Pfoertner, Hugo; Stiharu, Ion

    2010-01-01

    This paper provides an overview of the controls and diagnostics technologies, that are seen as critical for more intelligent gas turbine engines (GTE), with an emphasis on the sensor and actuator technologies that need to be developed for the controls and diagnostics implementation. The objective of the paper is to help the "Customers" of advanced technologies, defense acquisition and aerospace research agencies, understand the state-of-the-art of intelligent GTE technologies, and help the "Researchers" and "Technology Developers" for GTE sensors and actuators identify what technologies need to be developed to enable the "Intelligent GTE" concepts and focus their research efforts on closing the technology gap. To keep the effort manageable, the focus of the paper is on "On-Board Intelligence" to enable safe and efficient operation of the engine over its life time, with an emphasis on gas path performance

  19. Gas turbine nozzle vane insert and methods of installation

    DOEpatents

    Miller, William John; Predmore, Daniel Ross; Placko, James Michael

    2002-01-01

    A pair of hollow elongated insert bodies are disposed in one or more of the nozzle vane cavities of a nozzle stage of a gas turbine. Each insert body has an outer wall portion with apertures for impingement-cooling of nozzle wall portions in registration with the outer wall portion. The insert bodies are installed into the cavity separately and spreaders flex the bodies toward and to engage standoffs against wall portions of the nozzle whereby the designed impingement gap between the outer wall portions of the insert bodies and the nozzle wall portions is achieved. The spreaders are secured to the inner wall portions of the insert bodies and the bodies are secured to one another and to the nozzle vane by welding or brazing.

  20. Thermochemically recuperated and steam cooled gas turbine system

    DOEpatents

    Viscovich, P.W.; Bannister, R.L.

    1995-07-11

    A gas turbine system is described in which the expanded gas from the turbine section is used to generate the steam in a heat recovery steam generator and to heat a mixture of gaseous hydrocarbon fuel and the steam in a reformer. The reformer converts the hydrocarbon gas to hydrogen and carbon monoxide for combustion in a combustor. A portion of the steam from the heat recovery steam generator is used to cool components, such as the stationary vanes, in the turbine section, thereby superheating the steam. The superheated steam is mixed into the hydrocarbon gas upstream of the reformer, thereby eliminating the need to raise the temperature of the expanded gas discharged from the turbine section in order to achieve effective conversion of the hydrocarbon gas. 4 figs.

  1. Airfoil for a turbine of a gas turbine engine

    DOEpatents

    Liang, George

    2010-12-21

    An airfoil for a turbine of a gas turbine engine is provided. The airfoil comprises a main body comprising a wall structure defining an inner cavity adapted to receive a cooling air. The wall structure includes a first diffusion region and at least one first metering opening extending from the inner cavity to the first diffusion region. The wall structure further comprises at least one cooling circuit comprising a second diffusion region and at least one second metering opening extending from the first diffusion region to the second diffusion region. The at least one cooling circuit may further comprise at least one third metering opening, at least one third diffusion region and a fourth diffusion region.

  2. Research and development of ceramic gas turbine (CGT302)

    SciTech Connect

    Takehara, I.; Inobe, I.; Tatsumi, T.; Ichikawa, Y.; Kobayashi, H.

    1998-01-01

    The ongoing Japanese Ceramic Gas Turbine (CGT) project, as a part of the New Sunshine Project funded by the Ministry of International Trade and Industry (MITI), aims to achieve higher efficiency, lower pollutant emission, and multifuel capability for small to medium sized gas turbine engines to be used in cogeneration systems. The final target of this project is to achieve a thermal efficiency over 42% at a turbine inlet temperature (TIT) of 1350 C. Under this project, Kawasaki Heavy Industries (KHI) is developing the CGT302 (a regenerative twin-spool CGT). The CGT302 has several unique features: simple-shaped ceramic components, KHI`s original binding system for turbine nozzle segments, stress-free structure using ceramic springs and rings, etc. In addition to these features, a high turbine tip speed and a metal plate fin recuperator were adopted. At the end of the fiscal year 1994, an intermediate appraisal was carried out, and the CGT302 was recognized to have successfully achieved its target. The CGT302 endurance test at the intermediate stage required 20 hours` operation of the basic ceramic engine. The actual testing accomplished 40 hours at over 1200 C TIT, which included 30 hours of operation without disassembling. The target thermal efficiency of 30% at 1200 C has almost been reached, 29.2% having been achieved. In 1995 the CGT302 successfully recorded 33.1% at 1190 C of TIT with no trouble. The authors will introduce the current status of R and D of the CGT302 and its unique features in this paper.

  3. Condition Based Monitoring of Gas Turbine Combustion Components

    SciTech Connect

    Ulerich, Nancy; Kidane, Getnet; Spiegelberg, Christine; Tevs, Nikolai

    2012-09-30

    The objective of this program is to develop sensors that allow condition based monitoring of critical combustion parts of gas turbines. Siemens teamed with innovative, small companies that were developing sensor concepts that could monitor wearing and cracking of hot turbine parts. A magnetic crack monitoring sensor concept developed by JENTEK Sensors, Inc. was evaluated in laboratory tests. Designs for engine application were evaluated. The inability to develop a robust lead wire to transmit the signal long distances resulted in a discontinuation of this concept. An optical wear sensor concept proposed by K Sciences GP, LLC was tested in proof-of concept testing. The sensor concept depended, however, on optical fiber tips wearing with the loaded part. The fiber tip wear resulted in too much optical input variability; the sensor could not provide adequate stability for measurement. Siemens developed an alternative optical wear sensor approach that used a commercial PHILTEC, Inc. optical gap sensor with an optical spacer to remove fibers from the wearing surface. The gap sensor measured the length of the wearing spacer to follow loaded part wear. This optical wear sensor was developed to a Technology Readiness Level (TRL) of 5. It was validated in lab tests and installed on a floating transition seal in an F-Class gas turbine. Laboratory tests indicate that the concept can measure wear on loaded parts at temperatures up to 800{degrees}C with uncertainty of < 0.3 mm. Testing in an F-Class engine installation showed that the optical spacer wore with the wearing part. The electro-optics box located outside the engine enclosure survived the engine enclosure environment. The fiber optic cable and the optical spacer, however, both degraded after about 100 operating hours, impacting the signal analysis.

  4. Engineering gas turbines for best value over time

    SciTech Connect

    Miller, H.

    1998-07-01

    Operation and Maintenance (O and M) and availability are increasingly important in power plant economics. The life-cycle cost of a combined cycle power plant is dominated by fuel cost, which exceeds capital and O and M costs combined. As economic and technological factors have reduced fuel and capital costs, O and M has become a larger fraction of total life-cycle cost. Furthermore, uncertainty on O and M cost impacts purchase decisions, being equivalent to 1% in levelized cost of electricity or a 1.5% improvement in heat rate. For a typical base-loaded, high-efficiency plant, a 1% change in availability is equivalent to 11--14 $/kW (depending on fuel cost) in equivalent capital value. Designing for multiple objectives. The design of gas turbines has always involved considering and balancing multiple requirements, a challenge that has grown increasingly complex as applications have become more varied, operating requirements more demanding, and technological options more numerous. Today, advanced analytic techniques, such as Quality Function Deployment (QFD) help assure that all customer requirements are weighed, and the most appropriate and effective technologies are applied to meet them. An example is presented in this paper. Remote monitoring and diagnostics of operating GE gas turbines are now being used to optimize output and efficiency, schedule maintenance, and warn of potential impending problems. Multiple sensors on operating machines continually measure key operating parameters and communicate data to the GE Power Answer Center in Schenectady, where actual operating conditions are compared with baseline standards derived from design conditions and field experience. Trends are tracked, and GE engineers immediately contact the customer regarding any potential anomalous conditions that may require attention.

  5. Flow Analysis of a Gas Turbine Low- Pressure Subsystem

    NASA Technical Reports Server (NTRS)

    Veres, Joseph P.

    1997-01-01

    The NASA Lewis Research Center is coordinating a project to numerically simulate aerodynamic flow in the complete low-pressure subsystem (LPS) of a gas turbine engine. The numerical model solves the three-dimensional Navier-Stokes flow equations through all components within the low-pressure subsystem as well as the external flow around the engine nacelle. The Advanced Ducted Propfan Analysis Code (ADPAC), which is being developed jointly by Allison Engine Company and NASA, is the Navier-Stokes flow code being used for LPS simulation. The majority of the LPS project is being done under a NASA Lewis contract with Allison. Other contributors to the project are NYMA and the University of Toledo. For this project, the Energy Efficient Engine designed by GE Aircraft Engines is being modeled. This engine includes a low-pressure system and a high-pressure system. An inlet, a fan, a booster stage, a bypass duct, a lobed mixer, a low-pressure turbine, and a jet nozzle comprise the low-pressure subsystem within this engine. The tightly coupled flow analysis evaluates aerodynamic interactions between all components of the LPS. The high-pressure core engine of this engine is simulated with a one-dimensional thermodynamic cycle code in order to provide boundary conditions to the detailed LPS model. This core engine consists of a high-pressure compressor, a combustor, and a high-pressure turbine. The three-dimensional LPS flow model is coupled to the one-dimensional core engine model to provide a "hybrid" flow model of the complete gas turbine Energy Efficient Engine. The resulting hybrid engine model evaluates the detailed interaction between the LPS components at design and off-design engine operating conditions while considering the lumped-parameter performance of the core engine.

  6. Needs assessment for manufacturing ceramic gas turbine components

    SciTech Connect

    Johnson, D.R.; McSpadden, S.B.; Morris, T.O.; Pasto, A.E.

    1995-11-01

    An assessment of needs for the manufacturing of ceramic gas turbine components was undertaken to provide a technical basis for planning R&D activities to support DOE`s gas turbine programs. The manufacturing processes for ceramic turbine engine components were examined from design through final inspection and testing. The following technology needs were identified: Concurrent engineering early in the design phase to develop ceramic components that are more readily manufacturable. Additional effort in determining the boundaries of acceptable design dimensions and tolerances through experimental and/or analytical means. Provision, by the designer, of a CAD based model of the component early in the design cycle. Standardization in the way turbine components are dimensioned and toleranced, and in the way component datum features are defined. Rapid means of fabricating hard tooling, including intelligent systems for design of tooling and rapid prototyping of tooling. Determination of process capabilities by manufacturing significant numbers of parts. Development of more robust ceramic manufacturing processes which are tolerant of process variations. Development of intelligent processing as a means of controlling yield and quality of components. Development of computer models of key manufacturing steps, such as green forming to reduce the number of iterations required to manufacture intolerance components. Development of creep feed or other low-damage precision grinding for finish machining of components. Improved means of fixturing components for finish machining. Fewer and lower-cost final inspection requirements. Standard procedures, including consistent terminology and analytical software for dimensional inspection of components. Uniform data requirements from the US turbine engine companies. An agreed-upon system of naming ceramic materials and updating the name when changes have been made.

  7. Cooling of Gas Turbines. 3; Analysis of Rotor and Blade Temperatures in Liquid-Cooled Gas Turbines

    NASA Technical Reports Server (NTRS)

    Brown, W. Byron; Livingood, John N. B.

    1947-01-01

    A theoretical analysis of the radial temperature distribution through the rotor and constant cross sectional area blades near the coolant passages of liquid cooled gas turbines was made. The analysis was applied to obtain the rotor and blade temperatures of a specific turbine using a gas flow of 55 pounds per second, a coolant flow of 6.42 pounds per second, and an average coolant temperature of 200 degrees F. The effect of using kerosene, water, and ethylene glycol was determined. The effect of varying blade length and coolant passage lengths with water as the coolant was also determined. The effective gas temperature was varied from 2000 degrees to 5000 degrees F in each investigation.

  8. Upgraded automotive gas turbine engine design and development program, volume 2

    NASA Technical Reports Server (NTRS)

    Wagner, C. E. (Editor); Pampreen, R. C. (Editor)

    1979-01-01

    Results are presented for the design and development of an upgraded engine. The design incorporated technology advancements which resulted from development testing on the Baseline Engine. The final engine performance with all retro-fitted components from the development program showed a value of 91 HP at design speed in contrast to the design value of 104 HP. The design speed SFC was 0.53 versus the goal value of 0.44. The miss in power was primarily due to missing the efficiency targets of small size turbomachinery. Most of the SFC deficit was attributed to missed goals in the heat recovery system relative to regenerator effectiveness and expected values of heat loss. Vehicular fuel consumption, as measured on a chassis dynamometer, for a vehicle inertia weight of 3500 lbs., was 15 MPG for combined urban and highway driving cycles. The baseline engine achieved 8 MPG with a 4500 lb. vehicle. Even though the goal of 18.3 MPG was not achieved with the upgraded engine, there was an improvement in fuel economy of 46% over the baseline engine, for comparable vehicle inertia weight.

  9. Ceramics for the advanced automotive gas turbine engine: A look at a single shaft design

    NASA Technical Reports Server (NTRS)

    Nosek, S. M.

    1977-01-01

    The results of a preliminary analysis of a single shaft regenerative design with a single stage radial turbine are presented to show the fuel economy that can be achieved at high turbine inlet temperatures, with this particular advanced design, if the turbine tip speed and regenerator inlet temperature are not limited. The engine size was 100 hp for application to a 3500 lb auto. The fuel economy was analyzed by coupling the engine to the auto through a continuously variable speed-ratio transmission and operating the system at constant turbine inlet temperature over the Composite Driving Cycle. The fuel was gasoline and the analysis was for a 85 F day. With a turbine inlet temperature of 2500 F the fuel economy was 26.2 mpg, an improvement of 18 percent over that of 22.3 mpg with a turbine inlet temperature of 1900 F. The turbine tip speed needed for best economy with the 2500 F engine was 2530 ft/sec. The regenerator temperature was approximately 2200 F at idle. Disk stresses were estimated for one single stage radial turbine and two two-stage radial-axial turbines and compared with maximum allowable stress curves estimated for a current ceramic material. Results show a need for higher Weibull Modulus, higher strength ceramics.

  10. Hydrodynamic air lubricated compliant surface bearing for an automotive gas turbine engine. 1: Journal bearing performance

    NASA Technical Reports Server (NTRS)

    Ruscitto, D.; Mccormick, J.; Gray, S.

    1978-01-01

    A 38.1 mm (1.5 inch) diameter Hydresil Compliant Surface Air Lubricated Journal Bearing was designed and tested to obtain bearing performance characteristics at both room temperature and 315 C (600 F). Testing was performed at various speeds up to 60,000 rpm with varying loads. Rotating sensors provided an opportunity to examine the film characteristics of the compliant surface bearing. In addition to providing minimum film thickness values and profiles, many other insights into bearing operation were gained such as the influence of bearing fabrication accuracy and the influence of smooth foil deflection between the bumps.

  11. Experimental evaluation of fuel preparation systems for an automotive gas turbine catalytic combustor

    NASA Technical Reports Server (NTRS)

    Tacina, R. R.

    1977-01-01

    Spatial fuel distributions, degree of vaporization, pressure drop and air velocity profiles were measured. Three airblast injectors and an air-assist nozzle were tested. Air swirlers were used to improve the spatial fuel-air distribution. The work was done in a 12 cm tubular duct. Test conditions were: a pressure of 0.3 and 0.5 MPa, inlet air temperatures up to 800 K, air velocities of 10 20 m/s and fuel-air ratios up to 0.020. The fuel was Jet A. The best results were obtained with an airblast configuration that used multiple cones to provide high velocity air for atomization and also straightened the inlet airflow. With this configuration, uniform spatial fuel-air distributions were obtained with mixing lengths greater than 17.8 cm. In this length, vaporization of the fuel was 98.5 percent complete at an inlet air temperature of 700 K. The total pressure loss was 1.0 percent with a reference velocity of 20 m/s and 0.25 percent at 10m/s. The air velocity was uniform across the duct and no autoignition reactions were observed.

  12. Aerodynamic design of a free power turbine for a 75 KW gas turbine automotive engine

    NASA Technical Reports Server (NTRS)

    Kofskey, M. G.; Katsanis, T.; Schumann, L. F.

    1975-01-01

    A single stage axial-flow turbine having a tip diameter of 15.41 centimeters was designed. The design specifications are given and the aerodynamic design procedure is described. The design includes the transition duct and the turbine exit diffuser. The aerodynamic information includes typical results of a parametric study, velocity diagrams, blade surface and wall velocities, and blade profile and wall coordinates.

  13. Test results of the Chrysler upgraded automotive gas turbine engine: Initial design

    NASA Technical Reports Server (NTRS)

    Horvath, D.; Ribble, G. H., Jr.; Warren, E. L.; Wood, J. C.

    1981-01-01

    The upgraded engine as built to the original design was deficient in power and had excessive specific fuel consumption. A high instrumented version of the engine was tested to identify the sources of the engine problems. Analysis of the data shows the major problems to be low compressor and power turbine efficiency and excessive interstage duct losses. In addition, high HC and CO emission were measured at idle, and high NOx emissions at high energy speeds.

  14. Materials review for improved automotive gas turbine engine. [superalloys, refractory alloys, and ceramics

    NASA Technical Reports Server (NTRS)

    Belleau, C.; Ehlers, W. L.; Hagen, F. A.

    1978-01-01

    The potential role of superalloys, refractory alloys, and ceramics in the hottest sections of engines operating with turbine inlet temperatures as high as 1370 C is examined. The convential superalloys, directionally solidified eutectics, oxide dispersion strenghened alloys, and tungsten fiber reinforced superalloys are reviewed and compared on the basis of maximum turbine blade temperature capability. Improved high temperature protective coatings and special fabrication techniques for these advanced alloys are discussed. Chromium, columbium, molybdenum, tantalum, and tungsten alloys are also reviewed. Molbdenum alloys are found to be the most suitable for mass produced turbine wheels. Various forms and fabrication processes for silicon nitride, silicon carbide, and SIALON's are investigated for use in highstress and medium stress high temperature environments.

  15. Performance of a Line Loss Correction Method for Gas Turbine Emission Measurements

    NASA Astrophysics Data System (ADS)

    Hagen, D. E.; Whitefield, P. D.; Lobo, P.

    2015-12-01

    International concern for the environmental impact of jet engine exhaust emissions in the atmosphere has led to increased attention on gas turbine engine emission testing. The Society of Automotive Engineers Aircraft Exhaust Emissions Measurement Committee (E-31) has published an Aerospace Information Report (AIR) 6241 detailing the sampling system for the measurement of non-volatile particulate matter from aircraft engines, and is developing an Aerospace Recommended Practice (ARP) for methodology and system specification. The Missouri University of Science and Technology (MST) Center for Excellence for Aerospace Particulate Emissions Reduction Research has led numerous jet engine exhaust sampling campaigns to characterize emissions at different locations in the expanding exhaust plume. Particle loss, due to various mechanisms, occurs in the sampling train that transports the exhaust sample from the engine exit plane to the measurement instruments. To account for the losses, both the size dependent penetration functions and the size distribution of the emitted particles need to be known. However in the proposed ARP, particle number and mass are measured, but size is not. Here we present a methodology to generate number and mass correction factors for line loss, without using direct size measurement. A lognormal size distribution is used to represent the exhaust aerosol at the engine exit plane and is defined by the measured number and mass at the downstream end of the sample train. The performance of this line loss correction is compared to corrections based on direct size measurements using data taken by MST during numerous engine test campaigns. The experimental uncertainty in these correction factors is estimated. Average differences between the line loss correction method and size based corrections are found to be on the order of 10% for number and 2.5% for mass.

  16. Comparison of intergrated coal gasification combined cycle power plants with current and advanced gas turbines

    SciTech Connect

    Banda, B.M.; Evans, T.F.; McCone, A.I.; Westisik, J.H.

    1984-08-01

    Two recent conceptual design studies examined ''grass roots'' integrated gasification-combined cycle (IGCC) plants for the Albany Station site of Niagara Mohawk Power Corporation. One of these studies was based on the Texaco Gasifier and the other was developed around the British Gas Co.-Lurgi slagging gasifier. Both gasifiers were operated in the ''oxygen-blown'' mode, producing medium Btu fuel gas. The studies also evaluated plant performance with both current and advanced gas turbines. Coalto-busbar efficiencies of approximately 35 percent were calculated for Texaco IGCC plants using current technology gas turbines. Efficiencies of approximately 39 percent were obtained for the same plant when using advanced technology gas turbines.

  17. Lean-rich axial stage combustion in a can-annular gas turbine engine

    DOEpatents

    Laster, Walter R.; Szedlacsek, Peter

    2016-06-14

    An apparatus and method for lean/rich combustion in a gas turbine engine (10), which includes a combustor (12), a transition (14) and a combustor extender (16) that is positioned between the combustor (12) and the transition (14) to connect the combustor (12) to the transition (14). Openings (18) are formed along an outer surface (20) of the combustor extender (16). The gas turbine (10) also includes a fuel manifold (28) to extend along the outer surface (20) of the combustor extender (16), with fuel nozzles (30) to align with the respective openings (18). A method (200) for axial stage combustion in the gas turbine engine (10) is also presented.

  18. Heat pipe cooled twin airfoil blade as an element for higher efficiency of longlife gas turbine

    NASA Astrophysics Data System (ADS)

    Majcen, M.; Sarunac, N.

    The present state of the art in gas turbine engines is closely tied to improvements in design techniques that have resulted, over the years, in a steady increase in operating temperatures. Higher firing temperatures are essential for development of smaller, lighter, more efficient engines. One possible way to meet aforesaid trend, a double gas turbine cycle based on heat pipe cooled twin airfoil blade is described in this paper. The basic and improved flow diagrams of the double gas turbine cycle, its performances, heat transfer analysis on, across and from twin airfoil blade and some calculated examples are presented.

  19. Thermal chemical recuperation method and system for use with gas turbine systems

    DOEpatents

    Yang, Wen-Ching; Newby, Richard A.; Bannister, Ronald L.

    1999-01-01

    A system and method for efficiently generating power using a gas turbine, a steam generating system (20, 22, 78) and a reformer. The gas turbine receives a reformed fuel stream (74) and an air stream and produces shaft power and exhaust. Some of the thermal energy from the turbine exhaust is received by the reformer (18). The turbine exhaust is then directed to the steam generator system that recovers thermal energy from it and also produces a steam flow from a water stream. The steam flow and a fuel stream are directed to the reformer that reforms the fuel stream and produces the reformed fuel stream used in the gas turbine.

  20. Axial-thrust responses due to a gas turbine's rotor blade distortions

    NASA Astrophysics Data System (ADS)

    Lebele-Alawa, B. T.

    2010-11-01

    The axial thrust imposed on the shaft of a gas turbine depends upon its rotor blade inlet inclination to the turbine's axial direction: this inclination can change due to the distortions resulting from fouling, aging, tip rubbing, erosion, thermal-fatigue cracks, and corrosion. Relevant influential parameters for an operational gas turbine were measured. Theoretical predictions for the behavior of the same turbine were obtained from computer simulations. The results of both measurements and theoretical predictions were compared and showed qualitative correspondence. The rotor blade profile distortions result in significant increases in the axial thrust on the compressor, which adversely affects the gas turbine's thermodynamic performance, reliability, and operational life.

  1. Thermal chemical recuperation method and system for use with gas turbine systems

    DOEpatents

    Yang, W.C.; Newby, R.A.; Bannister, R.L.

    1999-04-27

    A system and method are disclosed for efficiently generating power using a gas turbine, a steam generating system and a reformer. The gas turbine receives a reformed fuel stream and an air stream and produces shaft power and exhaust. Some of the thermal energy from the turbine exhaust is received by the reformer. The turbine exhaust is then directed to the steam generator system that recovers thermal energy from it and also produces a steam flow from a water stream. The steam flow and a fuel stream are directed to the reformer that reforms the fuel stream and produces the reformed fuel stream used in the gas turbine. 2 figs.

  2. Gas Turbine Reheat Using In-Situ Combustion

    SciTech Connect

    D.M. Bachovchin; T.E. Lippert

    2004-04-30

    Gas turbine reheat is a well-known technique for increasing the power output of gas turbine, as well as the efficiency in combined cycle operation with higher heat recovery inlet temperatures. The technique also could allow development of an advanced high efficiency turbine with an additional stage, but without a higher inlet temperature. A novel reheat approach, with fuel added via internal passages in turbine airfoils, has been proposed [1]. This avoids the bulky and possible high-NOx discrete reheat combustors used in traditional approaches. The key questions regarding this approach are whether there is sufficient residence time at high temperature for fuel burnout, and whether increased emissions of NOx and CO result. This project examines the chemical kinetics basis of these questions. In the present task detailed chemical kinetics models were used to evaluate injection reheat combustion. Models used included a Siemens Westinghouse diffusion flame model, the set of CHEMKIN gas-phase kinetics equation solvers, and the GRI 3.0 detailed kinetics data base. These modules are called by a reheat-specific main program, which also provides them with data, including gas path conditions that change with distance through the turbine. Conceptually, injection could occur in either of two ways: (1) direct injection via holes in airfoil trailing edges; or (2) injection at the downstream faces of small bluff bodies placed at these edges. In the former case, combustion could occur as a diffusion flame at the hole, as a plume or streak following this zone, or as a substantially mixed out homogeneous region downstream. In the latter case, combustion could occur as a lower temperature, well-mixed, recirculating flame in the wake of the bluff body, followed by burnout in the same sequence of diffusion flame, streak, and mixed out. The results were as follows. In the case of a conventional four-stage engine, vane 1 trailing edge injection can be achieved with complete burnout

  3. BIOMASS GASIFICATION AND POWER GENERATION USING ADVANCED GAS TURBINE SYSTEMS

    SciTech Connect

    David Liscinsky

    2002-10-20

    A multidisciplined team led by the United Technologies Research Center (UTRC) and consisting of Pratt & Whitney Power Systems (PWPS), the University of North Dakota Energy & Environmental Research Center (EERC), KraftWork Systems, Inc. (kWS), and the Connecticut Resource Recovery Authority (CRRA) has evaluated a variety of gasified biomass fuels, integrated into advanced gas turbine-based power systems. The team has concluded that a biomass integrated gasification combined-cycle (BIGCC) plant with an overall integrated system efficiency of 45% (HHV) at emission levels of less than half of New Source Performance Standards (NSPS) is technically and economically feasible. The higher process efficiency in itself reduces consumption of premium fuels currently used for power generation including those from foreign sources. In addition, the advanced gasification process can be used to generate fuels and chemicals, such as low-cost hydrogen and syngas for chemical synthesis, as well as baseload power. The conceptual design of the plant consists of an air-blown circulating fluidized-bed Advanced Transport Gasifier and a PWPS FT8 TwinPac{trademark} aeroderivative gas turbine operated in combined cycle to produce {approx}80 MWe. This system uses advanced technology commercial products in combination with components in advanced development or demonstration stages, thereby maximizing the opportunity for early implementation. The biofueled power system was found to have a levelized cost of electricity competitive with other new power system alternatives including larger scale natural gas combined cycles. The key elements are: (1) An Advanced Transport Gasifier (ATG) circulating fluid-bed gasifier having wide fuel flexibility and high gasification efficiency; (2) An FT8 TwinPac{trademark}-based combined cycle of approximately 80 MWe; (3) Sustainable biomass primary fuel source at low cost and potentially widespread availability-refuse-derived fuel (RDF); (4) An overall integrated

  4. COMBUSTION MODIFICATION CONTROLS FOR STATIONARY GAS TURBINE. VOLUME I: ENVIRONMENTAL ASSESSMENT

    EPA Science Inventory

    The report gives an environmental assessment of combustion modification techniques for stationary gas turbines, with respect to NOx control effectiveness, operational impact, thermal efficiency impact, control costs, and effect on emissions of pollutants other than NOx.

  5. CONTROL OF UTILITY BOILER AND GAS TURBINE POLLUTANT EMISSIONS BY COMBUSTION MODIFICATION - PHASE I

    EPA Science Inventory

    The report gives results of a field study to assess the applicability of combustion modification techniques to control NOx and other pollutant emissions from utility boilers and gas turbines without causing deleterious side effects. Comprehensive, statistically designed tests wer...

  6. Gas Turbine/Solar Parabolic Trough Hybrid Design Using Molten Salt Heat Transfer Fluid: Preprint

    SciTech Connect

    Turchi, C. S.; Ma, Z.

    2011-08-01

    Parabolic trough power plants can provide reliable power by incorporating either thermal energy storage (TES) or backup heat from fossil fuels. This paper describes a gas turbine / parabolic trough hybrid design that combines a solar contribution greater than 50% with gas heat rates that rival those of natural gas combined-cycle plants. Previous work illustrated benefits of integrating gas turbines with conventional oil heat-transfer-fluid (HTF) troughs running at 390?C. This work extends that analysis to examine the integration of gas turbines with salt-HTF troughs running at 450 degrees C and including TES. Using gas turbine waste heat to supplement the TES system provides greater operating flexibility while enhancing the efficiency of gas utilization. The analysis indicates that the hybrid plant design produces solar-derived electricity and gas-derived electricity at lower cost than either system operating alone.

  7. Advanced technology cogeneration system conceptual design study: Closed cycle gas turbines

    NASA Technical Reports Server (NTRS)

    Mock, E. A. T.; Daudet, H. C.

    1983-01-01

    The results of a three task study performed for the Department of Energy under the direction of the NASA Lewis Research Center are documented. The thermal and electrical energy requirements of three specific industrial plants were surveyed and cost records for the energies consumed were compiled. Preliminary coal fired atmospheric fluidized bed heated closed cycle gas turbine and steam turbine cogeneration system designs were developed for each industrial plant. Preliminary cost and return-on-equity values were calculated and the results compared. The best of the three sites was selected for more detailed design and evaluation of both closed cycle gas turbine and steam turbine cogeneration systems during Task II. Task III involved characterizing the industrial sector electrical and thermal loads for the 48 contiguous states, applying a family of closed cycle gas turbine and steam turbine cogeneration systems to these loads, and conducting a market penetration analysis of the closed cycle gas turbine cogeneration system.

  8. Thermodynamic analysis of alternative marine fuels for marine gas turbine power plants

    NASA Astrophysics Data System (ADS)

    El Gohary, Mohamed M.; Ammar, Nader R.

    2016-03-01

    The marine shipping industry faces challenges to reduce engine exhaust emissions and greenhouse gases (GHGs) from ships, and in particular, carbon dioxide. International regulatory bodies such as the International Maritime Organization and National Environmental Agencies of many countries have issued rules and regulations to drastically reduce GHG and emissions emanating from marine sources. This study investigates the possibility of using natural gas and hydrogen as alternative fuels to diesel oil for marine gas turbines and uses a mathematical model to assess the effect of these alternative fuels on gas turbine thermodynamic performance. Results show that since natural gas is categorized as a hydrocarbon fuel, the thermodynamic performance of the gas turbine cycle using natural gas was close to that of the diesel case. However, the gas turbine thermal efficiency was found to be slightly lower for natural gas and hydrogen fuels compared to diesel fuel.

  9. Thermal analysis of a simple-cycle gas turbine in biogas power generation

    SciTech Connect

    Yomogida, D.E.; Thinh, Ngo Dinh

    1995-09-01

    This paper investigates the technical feasibility of utilizing small simple-cycle gas turbines (25 kW to 125 kW) for biogas power generation through thermal analysis. A computer code, GTPower, was developed to evaluate the performance of small simple-cycle gas turbines specifically for biogas combustion. The 125 KW Solar Gas Turbine (Tital series) has been selected as the base case gas turbine for biogas combustion. After its design parameters and typical operating conditions were entered into GTPower for analysis, GTPower outputted expected values for the thermal efficiency and specific work. For a sensitivity analysis, the GTPower Model outputted the thermal efficiency and specific work. For a sensitivity analysis, the GTPower Model outputted the thermal efficiency and specific work profiles for various operating conditions encountered in biogas combustion. These results will assist future research projects in determining the type of combustion device most suitable for biogas power generation.

  10. Utilization of alternative marine fuels for gas turbine power plant onboard ships

    NASA Astrophysics Data System (ADS)

    El Gohary, M. Morsy; Seddiek, Ibrahim Sadek

    2013-03-01

    Marine transportation industry is undergoing a number of problems. Some of these problems are associated with conventional marine fuel-oils. Many researchers have showed that fuel-oil is considered as the main component that causes both environmental and economic problems, especially with the continuous rising of fuel cost. This paper investigates the capability of using natural gas and hydrogen as alternative fuel instead of diesel oil for marine gas turbine, the effect of the alternative fuel on gas turbine thermodynamic performance and the employed mathematical model. The results showed that since the natural gas is categorized as hydrocarbon fuel, the thermodynamic performance of the gas turbine cycle using the natural gas was found to be close to the diesel case performance. The gas turbine thermal efficiency was found to be 1% less in the case of hydrogen compared to the original case of diesel.

  11. The MS6001FA gas turbine in mid-size combined cycle and cogeneration applications

    SciTech Connect

    Ruegger, W.A.; Anderson, R.O.

    1994-12-31

    The MS6001FA gas turbine is the latest addition to the F-technology family of gas turbines. The design is based on an aerodynamic scaling of the proven MS7001FA and MS9001FA products and is available in both 50 and 60 Hz configurations. As a result of its higher F-technology firing temperature, the 6FA is ideally suited for combined cycle and other heat recovery applications where its performance represents a significant improvement over previously available mid-size gas turbines. This paper describes the basic design of the MS6001FA, including its auxiliary systems. The gas turbine`s performance in simple cycle, combined cycle, repowering, and cogeneration applications is also reviewed.

  12. Full-load testing of the advanced V64. 3 gas turbine

    SciTech Connect

    Maghon, H.; Schulenburg; Froehlich, G. ); Laakkonen, M. ); Termuehlen, H. )

    1991-01-01

    This paper reports on the first V64.3 gas turbine installed in the author's factory test facility for extensive testing. The unit reached a maximum output far in excess of the introductory ISO rating of 53 MW. Testing of the unit will provide the authors with important information for all the advanced gas turbine models, which have been designed and will be built in accordance with the laws of similarity applied to different rated speeds. In the meantime, two V64.3 gas turbines have been supplied for the power plant Vuosaari in Finland and test data of these units are also available. The V64.3 gas turbine model can be applied to either 50 or 60 Hz systems with a different gear box ratio. The V84.3 model, which is a 60 Hz unit, will be tested in early 1992 and the first V94.3 turbine will be ready for shipment in 1993.

  13. ADVANCED COMBUSTION SYSTEMS FOR STATIONARY GAS TURBINE ENGINES: VOLUME II. BENCH SCALE EVALUATION

    EPA Science Inventory

    The reports describe an exploratory development program to identify, evaluate, and demonstrate dry techniques for significantly reducing NOx emissions from stationary gas turbine combustors. (Volume 1 documents the research activities leading to selection of 26 combustor design c...

  14. ADVANCED COMBUSTION SYSTEMS FOR STATIONARY GAS TURBINE ENGINES. VOLUME IV. COMBUSTOR VERIFICATION TESTING. ADDENDUM

    EPA Science Inventory

    The reports describe an exploratory development program to identify, evaluate, and demonstrate dry techniques for significantly reducing NOx from stationary gas turbine engines. Volume 4 describes an additional series of tests to evaluate the performance of the combustor on heavy...

  15. Development of Fuel-Flexible Combustion Systems Utilizing Opportunity Fuels in Gas Turbines

    SciTech Connect

    2008-12-01

    General Electric Global Research will define, develop, and test new fuel nozzle technology concepts for gas turbine operation on a wide spectrum of opportunity fuels and/or fuel blends. This will enable gas turbine operation on ultra-low Btu fuel streams such as very weak natural gas, highly-diluted industrial process gases, or gasified waste streams that are out of the capability range of current turbine systems.

  16. Multi-dimensional modelling of gas turbine combustion using a flame sheet model in KIVA II

    NASA Technical Reports Server (NTRS)

    Cheng, W. K.; Lai, M.-C.; Chue, T.-H.

    1991-01-01

    A flame sheet model for heat release is incorporated into a multi-dimensional fluid mechanical simulation for gas turbine application. The model assumes that the chemical reaction takes place in thin sheets compared to the length scale of mixing, which is valid for the primary combustion zone in a gas turbine combustor. In this paper, the details of the model are described and computational results are discussed.

  17. Optimization of heat transfer in cooled shell elements of gas-turbine engines

    NASA Astrophysics Data System (ADS)

    Rodionov, N. G.; Grinkrug, M. S.

    1985-08-01

    A theoretical solution is presented for the problem of finding an optimum distribution of the coefficients of heat transfer from the coolant in the shell structures of gas-turbine engines. The approach proposed here provides a way to efficiently use the mechanical properties of materials, to optimize coolant distribution over the shell surface, and, ultimately to improve the economy and performance of gas-turbine engines.

  18. Analytical Studies of Prompt NO(x) Emissions from Aircraft Gas Turbine Combustors

    NASA Technical Reports Server (NTRS)

    Adelman, Henry G.; Menees, Gene P.; Langhoff, Stephen (Technical Monitor)

    1994-01-01

    The reduction of oxides of nitrogen (NO(x)) emissions from aircraft gas turbines is a vital part of the NASA High Speed Research Program (HSRP). Emissions reduction studies are critical to the feasibility of future civil aircraft operating at supersonic speeds in the stratosphere. It is believed that large fleets of supersonic aircraft using conventional gas turbine engines would emit levels of NO(x) that are harmful to the stratospheric ozone layer.

  19. Analytical investigation of thermal barrier coatings on advanced power generation gas turbines

    NASA Technical Reports Server (NTRS)

    Amos, D. J.

    1977-01-01

    An analytical investigation of present and advanced gas turbine power generation cycles incorporating thermal barrier turbine component coatings was performed. Approximately 50 parametric points considering simple, recuperated, and combined cycles (including gasification) with gas turbine inlet temperatures from current levels through 1644K (2500 F) were evaluated. The results indicated that thermal barriers would be an attractive means to improve performance and reduce cost of electricity for these cycles. A recommended thermal barrier development program has been defined.

  20. Investigation of azimuthal staging concepts in annular gas turbines

    NASA Astrophysics Data System (ADS)

    Noiray, Nicolas; Bothien, Mirko; Schuermans, Bruno

    2011-10-01

    In this work, the influence of azimuthal staging concepts on the thermoacoustic behavior of annular combustion chambers is assessed theoretically and numerically. Staging is a well-known and effective method to abate thermoacoustic pulsations in combustion chambers. However, in the case of, for example, fuel staging the associated inhomogeneity of equivalence ratio may result in increased levels of NOx emissions. In order to minimize this unwanted effect a staging concept is required in which the transfer functions of the burners are changed while affecting the equivalence ratio as little as possible. In order to achieve this goal, a theoretical framework for predicting the influence of staging concepts on pulsations has been developed. Both linear and nonlinear analytical approaches are presented and it is shown that the dynamics of azimuthal modes can be described by coupled Van der Pol oscillators. A criterion based on the thermoacoustic coupling strength and on the asymmetry degree provides the modal behavior in the annular combustor, i.e. standing or traveling waves. The model predictions have been verified by numerical simulations of a heavy-duty gas turbine using an in-house thermoacoustic network-modeling tool. The interaction between the heat release of the flame and the acoustic field was modeled using measured transfer functions and source terms. These numerical simulations confirmed the original theoretical considerations.

  1. Seek alternative to halon for gas-turbine fire protection

    SciTech Connect

    1996-02-01

    This article describes fine water-spray technology which recasts use of water for fixed fire-suppression systems. Technology differs from common sprinkler system. Since the 1987 Montreal Protocol governing use and production of chemicals that are suspected of depleting the upper atmospheric ozone layer, fire-protection manufacturers have explored alternatives to halon 1301, a chlorofluorocarbon (CFC) used extensively in powerplant applications. One particularly challenging application is the gas-turbine enclosure, because of its high operating temperature and range of potential fire hazards--pools of leaking lube oil, oil-soaked insulation, ruptured high-pressure natural-gas lines, and so on. One alternative racing toward commercialization is fine water spray produced by the so-called twin-fluid atomizing nozzle. The technology, developed and tested in Europe, combines water and compressed air--or nitrogen--to direct precisely sized water droplets to the base of a fire. According to david Kipley, Vectra Technologies Inc., Naperville, IL, the system can rapidly extinguish large, intense fires using limited quantities of water.

  2. Gas Turbine/Solar Parabolic Trough Hybrid Designs: Preprint

    SciTech Connect

    Turchi, C. S.; Ma, Z.; Erbes, M.

    2011-03-01

    A strength of parabolic trough concentrating solar power (CSP) plants is the ability to provide reliable power by incorporating either thermal energy storage or backup heat from fossil fuels. Yet these benefits have not been fully realized because thermal energy storage remains expensive at trough operating temperatures and gas usage in CSP plants is less efficient than in dedicated combined cycle plants. For example, while a modern combined cycle plant can achieve an overall efficiency in excess of 55%; auxiliary heaters in a parabolic trough plant convert gas to electricity at below 40%. Thus, one can argue the more effective use of natural gas is in a combined cycle plant, not as backup to a CSP plant. Integrated solar combined cycle (ISCC) systems avoid this pitfall by injecting solar steam into the fossil power cycle; however, these designs are limited to about 10% total solar enhancement. Without reliable, cost-effective energy storage or backup power, renewable sources will struggle to achieve a high penetration in the electric grid. This paper describes a novel gas turbine / parabolic trough hybrid design that combines solar contribution of 57% and higher with gas heat rates that rival that for combined cycle natural gas plants. The design integrates proven solar and fossil technologies, thereby offering high reliability and low financial risk while promoting deployment of solar thermal power.

  3. Lean stability augmentation study. [on gas turbine combustion chambers

    NASA Technical Reports Server (NTRS)

    Mcvey, J. B.; Kennedy, J. B.

    1979-01-01

    An analytical conceptual design study and an experimental test program were conducted to investigate techniques and develop technology for improving the lean combustion limits of premixing, prevaporizing combustors applicable to gas turbine engine main burners. The use of hot gas pilots, catalyzed flameholder elements, and heat recirculation to augment lean stability limits was considered in the conceptual design study. Tests of flameholders embodying selected concepts were conducted at a pressure of 10 arm and over a range of entrance temperatures simulating conditions to be encountered during stratospheric cruise. The tests were performed using an axisymmetric flametube test rig having a nominal diameter of 10.2 cm. A total of sixteen test configurations were examined in which lean blowout limits, pollutant emission characteristics, and combustor performance were evaluated. The use of a piloted perforated plate flameholder employing a pilot fuel flow rate equivalent to 4 percent of the total fuel flow at a simulated cruise condition resulted in a lean blowout equivalence ratio of less than 0.25 with a design point (T sub zero = 600k, Phi = 0.6) NOx emission index of less than 1.0 g/kg.

  4. Probabilistic Analysis of Aircraft Gas Turbine Disk Life and Reliability

    NASA Technical Reports Server (NTRS)

    Melis, Matthew E.; Zaretsky, Erwin V.; August, Richard

    1999-01-01

    Two series of low cycle fatigue (LCF) test data for two groups of different aircraft gas turbine engine compressor disk geometries were reanalyzed and compared using Weibull statistics. Both groups of disks were manufactured from titanium (Ti-6Al-4V) alloy. A NASA Glenn Research Center developed probabilistic computer code Probable Cause was used to predict disk life and reliability. A material-life factor A was determined for titanium (Ti-6Al-4V) alloy based upon fatigue disk data and successfully applied to predict the life of the disks as a function of speed. A comparison was made with the currently used life prediction method based upon crack growth rate. Applying an endurance limit to the computer code did not significantly affect the predicted lives under engine operating conditions. Failure location prediction correlates with those experimentally observed in the LCF tests. A reasonable correlation was obtained between the predicted disk lives using the Probable Cause code and a modified crack growth method for life prediction. Both methods slightly overpredict life for one disk group and significantly under predict it for the other.

  5. Advanced Gas Turbine (AGT) Technology Development Project, ceramic component developments

    NASA Technical Reports Server (NTRS)

    Teneyck, M. O.; Macbeth, J. W.; Sweeting, T. B.

    1987-01-01

    The ceramic component technology development activity conducted by Standard Oil Engineered Materials Company while performing as a principal subcontractor to the Garrett Auxiliary Power Division for the Advanced Gas Turbine (AGT) Technology Development Project (NASA Contract DEN3-167) is summarized. The report covers the period October 1979 through July 1987, and includes information concerning ceramic technology work categorized as common and unique. The former pertains to ceramic development applicable to two parallel AGT projects established by NASA contracts DEN3-168 (AGT100) and DEN3-167 (AGT101), whereas the unique work solely pertains to Garrett directed activity under the latter contract. The AGT101 Technology Development Project is sponsored by DOE and administered by NASA-Lewis. Standard Oil directed its efforts toward the development of ceramic materials in the silicon-carbide family. Various shape forming and fabrication methods, and nondestructive evaluation techniques were explored to produce the static structural components for the ceramic engine. This permitted engine testing to proceed without program slippage.

  6. High temperature gas-cooled reactor: gas turbine application study

    SciTech Connect

    Not Available

    1980-12-01

    The high-temperature capability of the High-Temperature Gas-Cooled Reactor (HTGR) is a distinguishing characteristic which has long been recognized as significant both within the US and within foreign nuclear energy programs. This high-temperature capability of the HTGR concept leads to increased efficiency in conventional applications and, in addition, makes possible a number of unique applications in both electrical generation and industrial process heat. In particular, coupling the HTGR nuclear heat source to the Brayton (gas turbine) Cycle offers significant potential benefits to operating utilities. This HTGR-GT Application Study documents the effort to evaluate the appropriateness of the HTGR-GT as an HTGR Lead Project. The scope of this effort included evaluation of the HTGR-GT technology, evaluation of potential HTGR-GT markets, assessment of the economics of commercial HTGR-GT plants, and evaluation of the program and expenditures necessary to establish HTGR-GT technology through the completion of the Lead Project.

  7. Metallic and ceramic thin film thermocouples for gas turbine engines.

    PubMed

    Tougas, Ian M; Amani, Matin; Gregory, Otto J

    2013-01-01

    Temperatures of hot section components in today's gas turbine engines reach as high as 1,500 °C, making in situ monitoring of the severe temperature gradients within the engine rather difficult. Therefore, there is a need to develop instrumentation (i.e., thermocouples and strain gauges) for these turbine engines that can survive these harsh environments. Refractory metal and ceramic thin film thermocouples are well suited for this task since they have excellent chemical and electrical stability at high temperatures in oxidizing atmospheres, they are compatible with thermal barrier coatings commonly employed in today's engines, they have greater sensitivity than conventional wire thermocouples, and they are non-invasive to combustion aerodynamics in the engine. Thin film thermocouples based on platinum:palladium and indium oxynitride:indium tin oxynitride as well as their oxide counterparts have been developed for this purpose and have proven to be more stable than conventional type-S and type-K thin film thermocouples. The metallic and ceramic thin film thermocouples described within this paper exhibited remarkable stability and drift rates similar to bulk (wire) thermocouples. PMID:24217356

  8. Counterrotatable booster compressor assembly for a gas turbine engine

    NASA Technical Reports Server (NTRS)

    Moniz, Thomas Ory (Inventor); Orlando, Robert Joseph (Inventor)

    2004-01-01

    A counterrotatable booster compressor assembly for a gas turbine engine having a counterrotatable fan section with a first fan blade row connected to a first drive shaft and a second fan blade row axially spaced from the first fan blade row and connected to a second drive shaft, the counterrotatable booster compressor assembly including a first compressor blade row connected to the first drive shaft and a second compressor blade row interdigitated with the first compressor blade row and connected to the second drive shaft. A portion of each fan blade of the second fan blade row extends through a flowpath of the counterrotatable booster compressor so as to function as a compressor blade in the second compressor blade row. The counterrotatable booster compressor further includes a first platform member integral with each fan blade of the second fan blade row at a first location so as to form an inner flowpath for the counterrotatable booster compressor and a second platform member integral with each fan blade of the second fan blade row at a second location so as to form an outer flowpath for the counterrotatable booster compressor.

  9. Chaotic gas turbine subject to augmented Lorenz equations.

    PubMed

    Cho, Kenichiro; Miyano, Takaya; Toriyama, Toshiyuki

    2012-09-01

    Inspired by the chaotic waterwheel invented by Malkus and Howard about 40 years ago, we have developed a gas turbine that randomly switches the sense of rotation between clockwise and counterclockwise. The nondimensionalized expressions for the equations of motion of our turbine are represented as a starlike network of many Lorenz subsystems sharing the angular velocity of the turbine rotor as the central node, referred to as augmented Lorenz equations. We show qualitative similarities between the statistical properties of the angular velocity of the turbine rotor and the velocity field of large-scale wind in turbulent Rayleigh-Bénard convection reported by Sreenivasan et al. [Phys. Rev. E 65, 056306 (2002)]. Our equations of motion achieve the random reversal of the turbine rotor through the stochastic resonance of the angular velocity in a double-well potential and the force applied by rapidly oscillating fields. These results suggest that the augmented Lorenz model is applicable as a dynamical model for the random reversal of turbulent large-scale wind through cessation. PMID:23031014

  10. Gas turbine fuels and their influence on combustion

    SciTech Connect

    Odgers, J.; Kretschmer, D.

    1986-01-01

    This book discusses the general fuel situation and the occurrence and origin of fuels as both raw materials or synthesized products, and considers possible future research requirements necessary to ensure sufficient knowledge to the designer. After establishing the properties of fuels, the remainder of the book is devoted to assessing their effects upon gas turbine combustors. The fuels are considered in three groups - solids, liquids, and gases. For solid fuels, notes are included on direct firing, the use of slurries, indirect firing, and fluidized bed combustion. Liquid fuels include considerations of fuels derived from oil shales, tar sands, coal derivatives, and alcohols. Gaseous fuels run the gamut of very wide fuel compositions, ranging from high calorific fuels (above 20 MJ/m/sup 3/) to very low calorific fuels (less than 5 MJ/m/sup 3/). For all of these fuels, data are cited to enable changes in combustion behaviour to be assessed with respect to flame temperatures, flame stability and extinction, combustion efficiency and the occurrence of pollutants within the exhaust, heat transfer within the combustor and possible effects upon chamber life. Where the effects are serious, possible changes to the equipment are indicated.

  11. Microwave processing of silicon nitride for advanced gas turbine applications

    SciTech Connect

    Tiegs, T.N.; Kiggans, J.O.

    1993-04-01

    Results from previous studies on microwave processing of silicon nitride-based ceramics are reviewed to ascertain the application of this technology to advanced gas turbine (AGT) materials. Areas of microwave processing that have been examined in the past are (1) sintering of powder compacts; (2) heat treatment of dense materials; and (3) nitridation of Si for reactionbonded silicon nitride. The sintering of Si{sub 3}N{sub 4} powder compacts showed improved densification and enhanced grain growth. However, the high additive levels required to produce crack-free parts generally limit these materials to low temperature applications. Improved high-temperature creep resistance has been observed for microwave heat-treated materials and therefore has application to materials used in highly demanding service conditions. In contrast to Si{sub 3}N{sub 4}, Si couples well in the microwave and sintered reaction-bonded silicon nitride materials have been fabricated in a one-step process with cost-effective raw materials. However, these materials are also limited to lower temperature applications, under about 1000{degrees}C.

  12. Microwave processing of silicon nitride for advanced gas turbine applications

    SciTech Connect

    Tiegs, T.N.; Kiggans, J.O.

    1993-01-01

    Results from previous studies on microwave processing of silicon nitride-based ceramics are reviewed to ascertain the application of this technology to advanced gas turbine (AGT) materials. Areas of microwave processing that have been examined in the past are (1) sintering of powder compacts; (2) heat treatment of dense materials; and (3) nitridation of Si for reactionbonded silicon nitride. The sintering of Si[sub 3]N[sub 4] powder compacts showed improved densification and enhanced grain growth. However, the high additive levels required to produce crack-free parts generally limit these materials to low temperature applications. Improved high-temperature creep resistance has been observed for microwave heat-treated materials and therefore has application to materials used in highly demanding service conditions. In contrast to Si[sub 3]N[sub 4], Si couples well in the microwave and sintered reaction-bonded silicon nitride materials have been fabricated in a one-step process with cost-effective raw materials. However, these materials are also limited to lower temperature applications, under about 1000[degrees]C.

  13. Object-oriented approach for gas turbine engine simulation

    NASA Technical Reports Server (NTRS)

    Curlett, Brian P.; Felder, James L.

    1995-01-01

    An object-oriented gas turbine engine simulation program was developed. This program is a prototype for a more complete, commercial grade engine performance program now being proposed as part of the Numerical Propulsion System Simulator (NPSS). This report discusses architectural issues of this complex software system and the lessons learned from developing the prototype code. The prototype code is a fully functional, general purpose engine simulation program, however, only the component models necessary to model a transient compressor test rig have been written. The production system will be capable of steady state and transient modeling of almost any turbine engine configuration. Chief among the architectural considerations for this code was the framework in which the various software modules will interact. These modules include the equation solver, simulation code, data model, event handler, and user interface. Also documented in this report is the component based design of the simulation module and the inter-component communication paradigm. Object class hierarchies for some of the code modules are given.

  14. Melt Infiltrated Ceramic Composites (Hipercomp) for Gas Turbine Engine Applications

    SciTech Connect

    Gregory Corman; Krishan Luthra

    2005-09-30

    This report covers work performed under the Continuous Fiber Ceramic Composites (CFCC) program by GE Global Research and its partners from 1994 through 2005. The processing of prepreg-derived, melt infiltrated (MI) composite systems based on monofilament and multifilament tow SiC fibers is described. Extensive mechanical and environmental exposure characterizations were performed on these systems, as well as on competing Ceramic Matrix Composite (CMC) systems. Although current monofilament SiC fibers have inherent oxidative stability limitations due to their carbon surface coatings, the MI CMC system based on multifilament tow (Hi-Nicalon ) proved to have excellent mechanical, thermal and time-dependent properties. The materials database generated from the material testing was used to design turbine hot gas path components, namely the shroud and combustor liner, utilizing the CMC materials. The feasibility of using such MI CMC materials in gas turbine engines was demonstrated via combustion rig testing of turbine shrouds and combustor liners, and through field engine tests of shrouds in a 2MW engine for >1000 hours. A unique combustion test facility was also developed that allowed coupons of the CMC materials to be exposed to high-pressure, high-velocity combustion gas environments for times up to {approx}4000 hours.

  15. Advanced solidification processing of an industrial gas turbine engine component

    NASA Astrophysics Data System (ADS)

    Clemens, Mei Ling; Price, Allen; Bellows, Richard S.

    2003-03-01

    This paper will describe the efforts of the Advanced Turbine Airfoil Manufacturing Technology Program sponsored by the U.S. Department of Energy through the Oak Ridge National Laboratory and Howmet Research Corporation. The purpose of the program is to develop single-crystal and directionally solidified casting technologies to benefit Advanced Turbine Systems (ATS) industrial and utility gas turbine engines. The focus is on defining and implementing advanced Vacuum Induction Melting (VIM) furnace enhancements that provide precise control of mold temperatures during solidification. Emphasis was placed on increasing the total magnitude of thermal gradients while minimizing the difference in maximum and minimum gradients produced during the solidification process. Advanced VIM casting techniques were applied to Solar Turbines Incorporated’s Titan 130 First Stage High Pressure Turbine Blade under the ATS program. A comparison of the advanced VIM casting process to the conventional Bridgeman casting process will be presented as it pertains to the thermal gradients achieved during solidification, microstructure, elemental partitioning characterization, and solution heat treat response.

  16. Wave-Rotor-Enhanced Gas Turbine Engine Demonstrator

    NASA Technical Reports Server (NTRS)

    Welch, Gerard E.; Paxson, Daniel E.; Wilson, Jack; Synder, Philip H.

    1999-01-01

    The U.S. Army Research Laboratory, NASA Glenn Research Center, and Rolls-Royce Allison are working collaboratively to demonstrate the benefits and viability of a wave-rotor-topped gas turbine engine. The self-cooled wave rotor is predicted to increase the engine overall pressure ratio and peak temperature by 300% and 25 to 30%. respectively, providing substantial improvements in engine efficiency and specific power. Such performance improvements would significantly reduce engine emissions and the fuel logistics trails of armed forces. Progress towards a planned demonstration of a wave-rotor-topped Rolls-Royce Allison model 250 engine has included completion of the preliminary design and layout of the engine, the aerodynamic design of the wave rotor component and prediction of its aerodynamic performance characteristics in on- and off-design operation and during transients, and the aerodynamic design of transition ducts between the wave rotor and the high pressure turbine. The topping cycle increases the burner entry temperature and poses a design challenge to be met in the development of the demonstrator engine.

  17. An Overview of Magnetic Bearing Technology for Gas Turbine Engines

    NASA Technical Reports Server (NTRS)

    Clark, Daniel J.; Jansen, Mark J.; Montague, Gerald T.

    2004-01-01

    The idea of the magnetic bearing and its use in exotic applications has been conceptualized for many years, over a century, in fact. Patented, passive systems using permanent magnets date back over 150 years. More recently, scientists of the 1930s began investigating active systems using electromagnets for high-speed ultracentrifuges. However, passive magnetic bearings are physically unstable and active systems only provide proper stiffness and damping through sophisticated controllers and algorithms. This is precisely why, until the last decade, magnetic bearings did not become a practical alternative to rolling element bearings. Today, magnetic bearing technology has become viable because of advances in micro-processing controllers that allow for confident and robust active control. Further advances in the following areas: rotor and stator materials and designs which maximize flux, minimize energy losses, and minimize stress limitations; wire materials and coatings for high temperature operation; high-speed micro processing for advanced controller designs and extremely robust capabilities; back-up bearing technology for providing a viable touchdown surface; and precision sensor technology; have put magnetic bearings on the forefront of advanced, lubrication free support systems. This paper will discuss a specific joint program for the advancement of gas turbine engines and how it implies the vitality of magnetic bearings, a brief comparison between magnetic bearings and other bearing technologies in both their advantages and limitations, and an examination of foreseeable solutions to historically perceived limitations to magnetic bearing.

  18. A study of low emissions gas turbine combustions

    NASA Technical Reports Server (NTRS)

    Adelman, Henry G.

    1994-01-01

    Analytical studies have been conducted to determine the best methods of reducing NO(x) emissions from proposed civilian supersonic transports. Modifications to the gas turbine engine combustors and the use of additives were both explored. It was found that combustors which operated very fuel rich or lean appear to be able to meet future emissions standards. Ammonia additives were also effective in removing NO(x), but residual ammonia remained a problem. Studies of a novel combustor which reduces emissions and improves performance were initiated. In a related topic, a study was begun on the feasibility of using supersonic aircraft to obtain atmospheric samples. The effects of shock heating and compression on sample integrity were modeled. Certain chemical species, including NO2, HNO3, and ClONO2 were found to undergo changes to their composition after they passed through shock waves at Mach 2. The use of detonation waves to enhance mixing and combustion in supersonic airflows was also investigated. This research is important to the use of airbreathing propulsion to obtain orbital speeds and access to space. Both steady and pulsed detonation waves were shown to improve engine performance.

  19. Low NO(x) potential of gas turbine engines

    NASA Technical Reports Server (NTRS)

    Tacina, Robert R.

    1990-01-01

    The purpose is to correlate emission levels of gas turbine engines. The predictions of NO(x) emissions are based on a review of the literature of previous low NO(x) combustor programs and analytical chemical kinetic calculations. Concepts included in the literature review consisted of lean-premixed-prevaporized (LPP), rich burn/quick quench/lean burn (RQL), and direct injection. The NO(x) emissions were found to be an exponential function of adiabatic combustion temperature over a wide range of inlet temperatures, pressures and (lean) fuel-air ratios. A simple correlation of NO(x) formation with time was not found. The LPP and direct injection (using gaseous fuels) concepts have the lowest NO(x) emissions of the three concepts. The RQL data has higher values of NO(x) than the LPP concept, probably due to the stoichiometric temperatures and NO(x) production that occur during the quench step. Improvements in the quick quench step could reduce the NO(x) emissions to the LPP levels. The low NO(x) potential of LPP is offset by the operational disadvantages of its narrow stability limits and its susceptibility to autoignition/flashback. The Rich-Burn/Quick-Quench/Lean-Burn (RQL) and the direct injection concepts have the advantage of wider stability limits comparable to conventional combustors.

  20. Unsteady Probabilistic Analysis of a Gas Turbine System

    NASA Technical Reports Server (NTRS)

    Brown, Marilyn

    2003-01-01

    In this work, we have considered an annular cascade configuration subjected to unsteady inflow conditions. The unsteady response calculation has been implemented into the time marching CFD code, MSUTURBO. The computed steady state results for the pressure distribution demonstrated good agreement with experimental data. We have computed results for the amplitudes of the unsteady pressure over the blade surfaces. With the increase in gas turbine engine structural complexity and performance over the past 50 years, structural engineers have created an array of safety nets to ensure against component failures in turbine engines. In order to reduce what is now considered to be excessive conservatism and yet maintain the same adequate margins of safety, there is a pressing need to explore methods of incorporating probabilistic design procedures into engine development. Probabilistic methods combine and prioritize the statistical distributions of each design variable, generate an interactive distribution and offer the designer a quantified relationship between robustness, endurance and performance. The designer can therefore iterate between weight reduction, life increase, engine size reduction, speed increase etc.

  1. Towards Large Eddy Simulation of gas turbine compressors

    NASA Astrophysics Data System (ADS)

    McMullan, W. A.; Page, G. J.

    2012-07-01

    With increasing computing power, Large Eddy Simulation could be a useful simulation tool for gas turbine axial compressor design. This paper outlines a series of simulations performed on compressor geometries, ranging from a Controlled Diffusion Cascade stator blade to the periodic sector of a stage in a 3.5 stage axial compressor. The simulation results show that LES may offer advantages over traditional RANS methods when off-design conditions are considered - flow regimes where RANS models often fail to converge. The time-dependent nature of LES permits the resolution of transient flow structures, and can elucidate new mechanisms of vorticity generation on blade surfaces. It is shown that accurate LES is heavily reliant on both the near-wall mesh fidelity and the ability of the imposed inflow condition to recreate the conditions found in the reference experiment. For components embedded in a compressor this requires the generation of turbulence fluctuations at the inlet plane. A recycling method is developed that improves the quality of the flow in a single stage calculation of an axial compressor, and indicates that future developments in both the recycling technique and computing power will bring simulations of axial compressors within reach of industry in the coming years.

  2. Performance Benefits for Wave Rotor-Topped Gas Turbine Engines

    NASA Technical Reports Server (NTRS)

    Jones, Scott M.; Welch, Gerard E.

    1996-01-01

    The benefits of wave rotor-topping in turboshaft engines, subsonic high-bypass turbofan engines, auxiliary power units, and ground power units are evaluated. The thermodynamic cycle performance is modeled using a one-dimensional steady-state code; wave rotor performance is modeled using one-dimensional design/analysis codes. Design and off-design engine performance is calculated for baseline engines and wave rotor-topped engines, where the wave rotor acts as a high pressure spool. The wave rotor-enhanced engines are shown to have benefits in specific power and specific fuel flow over the baseline engines without increasing turbine inlet temperature. The off-design steady-state behavior of a wave rotor-topped engine is shown to be similar to a conventional engine. Mission studies are performed to quantify aircraft performance benefits for various wave rotor cycle and weight parameters. Gas turbine engine cycles most likely to benefit from wave rotor-topping are identified. Issues of practical integration and the corresponding technical challenges with various engine types are discussed.

  3. Infrared thermography to detect residual ceramic in gas turbine blades

    NASA Astrophysics Data System (ADS)

    Meola, C.; Carlomagno, G. M.; di Foggia, M.; Natale, O.

    2008-06-01

    A serious problem in the production of gas turbine blades is the detection of residual ceramic cores inside the cooling passages; in fact, the presence of even small ceramic pieces affects turbine performance and may cause difficulties in successive manufacturing. Therefore, it is important to have a non-destructive technique that must be capable of detecting tiny ceramic fragments in a fast and easy way. In this perspective, the suitability of infrared thermography was investigated within cooperation between the University of Naples and the Europea Microfusioni Aerospaziali S.p.A. (EMA). Several blades of three different types were inspected revealing that in many cases infrared thermography can discover small ceramic fragments which were missed by X-ray inspection. In addition, infrared thermography allows gaining of information about other types of anomalies (e.g., surface defects) during the same testing step (by eventually changing the test parameters) and then saving time and money. The obtained results look promising in view of introducing infrared thermography among industrial instrumentation as an alternative to, or integrated with, the most currently utilized non-destructive techniques.

  4. External combustion steam injected gas turbine for cogeneration

    SciTech Connect

    Norris, P.; Ford, D.; Meher-Homji, C.; Dixon, A.

    1980-01-01

    A computer simulation of a Texaco entrained-bed coal-gasifier-fueled advanced (2400/sup 0/F) gas turbine and heat-recovery steam turbine combined-cycle design analyzed the alternative control strategies during load-following maneuvers. Boyce Engineering studied the transient operation of this gasification/combined-cycle (GCC) plant to determine open-loop response as a stand-alone plant, as well as closed-loop response while functioning in a large interconnected utility network during specified operating contingencies. A cold-gas clean-up train with a Selexol physical absorption system removed up to 90% of the H/sub 2/S in the raw fuel gas produced from high-sulfur Illinois coal. Control was satisfactory in either gasifier-lead or turbine-lead mode. Supplemental fuel-gas storage was not required, but GCC plant fuel-gas pressure control to minimize pressure transients at the absorber column is recommended. In simulations, the GCC plant responded well and local controllers adequately maintained the GCC plant operation during typical variations in electric power demand and every emergency upset.

  5. A High Efficiency PSOFC/ATS-Gas Turbine Power System

    SciTech Connect

    W.L. Lundberg; G.A. Israelson; M.D. Moeckel; S.E. Veyo; R.A. Holmes; P.R. Zafred; J.E. King; R.E. Kothmann

    2001-02-01

    A study is described in which the conceptual design of a hybrid power system integrating a pressurized Siemens Westinghouse solid oxide fuel cell generator and the Mercury{trademark} 50 gas turbine was developed. The Mercury{trademark} 50 was designed by Solar Turbines as part of the US. Department of Energy Advanced Turbine Systems program. The focus of the study was to develop the hybrid power system concept that principally would exhibit an attractively-low cost of electricity (COE). The inherently-high efficiency of the hybrid cycle contributes directly to achieving this objective, and by employing the efficient, power-intensive Mercury{trademark} 50, with its relatively-low installed cost, the higher-cost SOFC generator can be optimally sized such that the minimum-COE objective is achieved. The system cycle is described, major system components are specified, the system installed cost and COE are estimated, and the physical arrangement of the major system components is discussed. Estimates of system power output, efficiency, and emissions at the system design point are also presented. In addition, two bottoming cycle options are described, and estimates of their effects on overall-system performance, cost, and COE are provided.

  6. A test device for premixed gas turbine combustion oscillations

    SciTech Connect

    Richards, G.A.; Gemmen, R.S.; Yip, M.J.

    1996-03-01

    This report discusses design and operation of a single-nozzle test combustor for studying lean, premixed combustion oscillations from gas turbine fuel nozzles. It was used to study oscillations from a prototype fuel nozzle that produced oscillations during testing in a commercial engine. Similar, but not identical, oscillations were recorded in the test device. Basic requirements of the device design were that the flame geometry be maintained and acoustic losses be minimized; this was achieved by using a Helmholtz resonator as the combustor geometry. Surprisingly, the combustor oscillated strongly at several frequencies, without modification of the resonator. Brief survey of operating conditions suggests that it may be helpful to characterize oscillating behavior in terms of reference velocity and inlet air temperature with the rig backpressure playing a smaller role. The preliminary results do not guarantee that the single-nozzle test device will reproduce arbitrary oscillations that occur on a complete engine test. Nozzle/nozzle interactions may complicate the response, and oscillations controlled by acoustic velocities transverse to the nozzle axis may not be reproduced in a test device that relies on a bulk Helmholtz mode. Nevertheless, some oscillations can be reproduced, and the single-nozzle test device allows both active and passive control strategies to be tested relatively inexpensively.

  7. Advanced controls for airbreathing engines, volume 3: Allison gas turbine

    NASA Technical Reports Server (NTRS)

    Bough, R. M.

    1993-01-01

    The application of advanced control concepts to airbreathing engines may yield significant improvements in aircraft/engine performance and operability. Screening studies of advanced control concepts for airbreathing engines were conducted by three major domestic aircraft engine manufacturers to determine the potential impact of concepts on turbine engine performance and operability. The purpose of the studies was to identify concepts which offered high potential yet may incur high research and development risk. A target suite of proposed advanced control concepts was formulated and evaluated in a two-phase study to quantify each concept's impact on desired engine characteristics. To aid in the evaluation specific aircraft/engine combinations were considered: a Military High Performance Fighter mission, a High Speed Civil Transport mission, and a Civil Tiltrotor mission. Each of the advanced control concepts considered in the study are defined and described. The concept potential impact on engine performance was determined. Relevant figures of merit on which to evaluate the concepts are determined. Finally, the concepts are ranked with respect to the target aircraft/engine missions. A final report describing the screening studies was prepared by each engine manufacturer. Volume 3 of these reports describes the studies performed by the Allison Gas Turbine Division.

  8. Friction damping of flutter in gas turbine engines

    SciTech Connect

    Sinha, A.

    1983-01-01

    This thesis investigates the feasibility of using friction dampers to control flutter in gas turbine engine rotor stages. First, the stabilizing effects of blade-to-ground dampers were studied on the basis of a single degree of freedom model of an isolated blade. To simulate aerodynamic instability, the viscous damping associated with each blade was taken to be negative. The following issues were addressed: the range of initial conditions over which the response is stable; the maximum negative damping that can be stabilized; the effect of external excitation; and the determination of optimum damper parameters. Secondly, the physical concepts and mathematical techniques required to analyze and understand the effects of friction dampers on aerodynamically unstable rotor stages were developed. A lumped parameter model was chosen for the rotor stage and the viscous damping associated with each blade is again taken to be negative. Results for 3, 4, and 5 bladed disks are discussed. Lastly, the influence of friction on the torsional blade flutter is examined, using Whitehead's model of incompressible fluid flow. On the basis of the results for 3, 6, 9, and 12 bladed disks, the use of friction dampers in controlling flutter appears promising.

  9. Welding metallurgy of nickel alloys in gas turbine components

    SciTech Connect

    Lingenfelter, A. C., LLNL

    1997-05-21

    Materials for gas turbine engines are required to meet a wide range of temperature and stress application requirements. These alloys exhibit a combination of creep resistance, creep rupture strength, yield and tensile strength over a wide temperature range, resistance to environmental attack (including oxidation, nitridation, sulphidation and carburization), fatigue and thermal fatigue resistance, metallurgical stability and useful thermal expansion characteristics. These properties are exhibited by a series of solid-solution-strengthened and precipitation-hardened nickel, iron and cobalt alloys. The properties needed to meet the turbine engine requirements have been achieved by specific alloy additions, by heat treatment and by thermal mechanical processing. A thorough understanding of the metallurgy and metallurgical processing of these materials is imperative in order to successfully fusion weld them. This same basic understanding is required for repair of a component with the added dimension of the potential effects of thermal cycling and environmental exposure the component will have endured in service. This article will explore the potential problems in joining and repair welding these materials.

  10. Determination of elastic stresses in gas-turbine disks

    NASA Technical Reports Server (NTRS)

    Manson, S S

    1947-01-01

    A method is presented for the calculation of elastic stresses in symmetrical disks typical of those of a high-temperature gas turbine. The method is essentially a finite-difference solution of the equilibrium and compatibility equations for elastic stresses in a symmetrical disk. Account can be taken of point-to-point variations in disk thickness, in temperature, in elastic modulus, in coefficient of thermal expansion, in material density, and in Poisson's ratio. No numerical integration or trial-and-error procedures are involved and the computations can be performed in rapid and routine fashion by nontechnical computers with little engineering supervision. Checks on problems for which exact mathematical solutions are known indicate that the method yields results of high accuracy. Illustrative examples are presented to show the manner of treating solid disks, disks with central holes, and disks constructed either of a single material or two or more welded materials. The effect of shrink fitting is taken into account by a very simple device.

  11. Ceramic composite liner material for gas turbine combustors

    NASA Technical Reports Server (NTRS)

    Ercegovic, D. B.; Walker, C. L.; Norgren, C. T.

    1984-01-01

    The application of ceramics to gas turbine combustor liners to reduce liner metal temperature was studied in an experiment in which yttria-stabilized zirconia plasma was sprayed on compliant metal substrates exposed to near stoichiometric combustion. The strain isolation pad materials chosen were Hoskins Alloy 875 and BRUNSLLOY 534 Fiber Metal of 0.25 and 0.38 cm thicknesses and 35 and 45 percent density levels. Combustor screening tests of all specimens showed no evidence of deterioration or failure. Specimens exposed to flame temperatures in excess of 2100 K were convectively or convective-transpiration cooled and were evaluated in a 10 cm sq flame tube at inlet air temperature of 533 K and pressure of 0.5 MPa. The results suggest the superiority of a system composed of the Hoskins Alloy 875 compliant pad with 0.25 cm thickness and 35 percent density coupled with a NiCrAlY bond coat and a 8 percent Y2O3-ZrO2 ceramic top coat of 0.19 cm thickness.

  12. FUEL INTERCHANGEABILITY FOR LEAN PREMIXED COMBUSTION IN GAS TURBINE ENGINES

    SciTech Connect

    Don Ferguson; Geo. A. Richard; Doug Straub

    2008-06-13

    In response to environmental concerns of NOx emissions, gas turbine manufacturers have developed engines that operate under lean, pre-mixed fuel and air conditions. While this has proven to reduce NOx emissions by lowering peak flame temperatures, it is not without its limitations as engines utilizing this technology are more susceptible to combustion dynamics. Although dependent on a number of mechanisms, changes in fuel composition can alter the dynamic response of a given combustion system. This is of particular interest as increases in demand of domestic natural gas have fueled efforts to utilize alternatives such as coal derived syngas, imported liquefied natural gas and hydrogen or hydrogen augmented fuels. However, prior to changing the fuel supply end-users need to understand how their system will respond. A variety of historical parameters have been utilized to determine fuel interchangeability such as Wobbe and Weaver Indices, however these parameters were never optimized for today’s engines operating under lean pre-mixed combustion. This paper provides a discussion of currently available parameters to describe fuel interchangeability. Through the analysis of the dynamic response of a lab-scale Rijke tube combustor operating on various fuel blends, it is shown that commonly used indices are inadequate for describing combustion specific phenomena.

  13. Imaging strategies for the study of gas turbine spark ignition

    NASA Astrophysics Data System (ADS)

    Gord, James R.; Tyler, Charles; Grinstead, Keith D., Jr.; Fiechtner, Gregory J.; Cochran, Michael J.; Frus, John R.

    1999-10-01

    Spark-ignition systems play a critical role in the performance of essentially all gas turbine engines. These devices are responsible for initiating the combustion process that sustains engine operation. Demanding applications such as cold start and high-altitude relight require continued enhancement of ignition systems. To characterize advanced ignition systems, we have developed a number of laser-based diagnostic techniques configured for ultrafast imaging of spark parameters including emission, density, temperature, and species concentration. These diagnostics have been designed to exploit an ultrafast- framing charge-coupled-device (CCD) camera and high- repetition-rate laser sources including mode-locked Ti:sapphire oscillators and regenerative amplifiers. Spontaneous-emission and laser-shlieren measurements have been accomplished with this instrumentation and the result applied to the study of a novel Unison Industries spark igniter that shows great promise for improved cold-start and high-altitude-relight capability as compared to that of igniters currently in use throughout military and commercial fleets. Phase-locked and ultrafast real-time imaging strategies are explored, and details of the imaging instrumentation, particularly the CCD camera and laser sources, are discussed.

  14. An air bearing system for small high speed gas turbines

    NASA Astrophysics Data System (ADS)

    Turner, A. B.; Davies, S. J.; Nimir, Y. L.

    1994-03-01

    This paper describes the second phase of an experimental program concerning the application of air bearings to small turbomachinery test rigs and small gas turbines. The first phase examined externally pressurized (EP) journal bearings, with a novel EP thrust bearing, for application to 'warm air' test rigs, and was entirely successful at rotational speeds in excess of 100,000 rpm. This second phase examined several designs of tilting pad-spiring journal bearings, one with a novel form of externally pressurized pad, but all using the original EP thrust bearing. The designs tested are described, including some oscillogram traces, for tests up to a maximum of 70,000 rpm; the most successful using a carbon pad-titanium beam spring arrangement. The thrust bearing which gave trouble-free operation throughout, is also described. The results of an original experiment to measure the 'runway speed' of a radial inflow turbine are also presented, which show that overspeeds of 58 percent above the design speed can result from free-power turbine coupling failure.

  15. Auto-ignition system for premixed gas turbine combustors

    SciTech Connect

    Mumford, S.E.

    1993-08-24

    In a gas turbine power plant having at least one combustor, the combustor is described comprising a pilot section and a main burn section, the pilot section, having a recirculation zone and comprising inlet air vents for providing inlet air into the recirculation zone, the main burn section being downstream and adjacent to the pilot section, a method for establishing a diffusion flame in the pilot section, comprising the steps of: injecting a flow of natural gas fuel into the pilot section; providing inlet air into the recirculation zone through the inlet air vents; operating the pilot section in a premix mode where the natural gas fuel mixes with the inlet air without combustion in the pilot section; and injecting a flow of liquid fuel into the recirculation zone of the pilot section just prior to the end of operation of the pilot section in the premix mode, the liquid fuel having an auto-ignition temperature less than the temperature of the inlet air, whereby the liquid fuel is auto-ignited in the recirculation zone and the natural gas fuel bursts into flame to establish the diffusion flame in the pilot section.

  16. Gas turbine critical research and advanced technology (CRT) support project

    NASA Technical Reports Server (NTRS)

    Furman, E. R.; Anderson, D. N.; Gedwill, M. A.; Lowell, C. E.; Schultz, D. F.

    1982-01-01

    The technical progress to provide a critical technology base for utility gas turbine systems capable of burning coal-derived fuels is summarized. Project tasks include the following: (1) combustion - to investigate the combustion of coal-derived fuels and the conversion of fuel-bound nitrogen to NOx; (2) materials - to understand and prevent the hot corrosion of turbine hot section materials; and (3) system studies - to integrate and guide the technological efforts. Technical accomplishments include: an extension of flame tube combustion testing of propane - Toluene Fuel Mixtures to vary H2 content from 9 to 18 percent by weight and the comparison of results with that predicted from a NASA Lewis General Chemical Kinetics Computer Code; the design and fabrication of combustor sector test section to test current and advanced combustor concepts; Testing of Catalytic combustors with residual and coal-derived liquid fuels; testing of high strength super alloys to evaluate their resistance to potential fuel impurities using doped clean fuels and coal-derived liquids; and the testing and evaluation of thermal barrier coatings and bond coatings on conventional turbine materials.

  17. Ducted fan type gas turbine engine power plants

    SciTech Connect

    Balzer, R.L.

    1992-02-25

    This patent describes a ducted fan type power plant which is cable of generating reverse thrust. It comprises: a gas turbine engine; a fan driven by the engine; an elongated bypass duct which is open at its front and rear ends and surrounds the fan, the bypass duct having a fixed forward section and a rear section which can be translated away from the fixed section as the pitch of the fan blades is reversed to reverse the flow of air through the bypass duct and generate a thrust directed from the front toward the rear of the power plant, thereby allowing air to be induced into the bypass duct through the downstream end thereof and also through the annular gap between the fixed and translated, rear sections of the bypass duct; means for generating a supply of high velocity fluid; means for injecting the high velocity fluid into the bypass duct from a locus to the rear means for delivering the high velocity fluid from the generating means to the injecting means.

  18. Thermal barrier coating life modeling in aircraft gas turbine engines

    NASA Technical Reports Server (NTRS)

    Nissley, D. M.

    1995-01-01

    Analytical models useful for predicting ceramic thermal barrier coating (TBC) spalling life in aircraft gas turbine engines are presented. Electron beam-physical vapor deposited (EB-PVD) and plasma sprayed TBC systems are discussed. TBC spalling was attributed to a combination of mechanisms such as metal oxidation at the ceramic-metal interface, ceramic-metal interface stress concentrations at free surfaces due to dissimilar materials, ceramic-metal interface stresses caused by local radius of curvature and interface roughness, material properties and mechanical behavior, transient temperature gradients across the ceramic layer and component design features. TBC spalling life analytical models were developed based on observations of TBC failure modes and plausible failure theories. TBC failure was assumed to occur when the imposed stresses exceeded the material strength (at or near the ceramic-metal interface). TBC failure knowledge gaps caused by lack of experimental evidence and analytical understanding are noted. The analytical models are considered initial engineering approaches that capture observed TBC failure trends.

  19. Sand effects on thermal barrier coatings for gas turbine engines

    NASA Astrophysics Data System (ADS)

    Walock, Michael; Barnett, Blake; Ghoshal, Anindya; Murugan, Muthuvel; Swab, Jeffrey; Pepi, Marc; Hopkins, David; Gazonas, George; Kerner, Kevin

    Accumulation and infiltration of molten/ semi-molten sand and subsequent formation of calcia-magnesia-alumina-silicate (CMAS) deposits in gas turbine engines continues to be a significant problem for aviation assets. This complex problem is compounded by the large variations in the composition, size, and topology of natural sands, gas generator turbine temperatures, thermal barrier coating properties, and the incoming particulate's momentum. In order to simplify the materials testing process, significant time and resources have been spent in the development of synthetic sand mixtures. However, there is debate whether these mixtures accurately mimic the damage observed in field-returned engines. With this study, we provide a direct comparison of CMAS deposits from both natural and synthetic sands. Using spray deposition techniques, 7% yttria-stabilized zirconia coatings are deposited onto bond-coated, Ni-superalloy discs. Each sample is coated with a sand slurry, either natural or synthetic, and exposed to a high temperature flame for 1 hour. Test samples are characterized before and after flame exposure. In addition, the test samples will be compared to field-returned equipment. This research was sponsored by the US Army Research Laboratory, and was accomplished under Cooperative Agreement # W911NF-12-2-0019.

  20. Advanced ceramic coating development for industrial/utility gas turbines

    NASA Technical Reports Server (NTRS)

    Vogan, J. W.; Stetson, A. R.

    1982-01-01

    A program was conducted with the objective of developing advanced thermal barrier coating (TBC) systems. Coating application was by plasma spray. Duplex, triplex and graded coatings were tested. Coating systems incorporated both NiCrAly and CoCrAly bond coats. Four ceramic overlays were tested: ZrO2.82O3; CaO.TiO2; 2CaO.SiO2; and MgO.Al2O3. The best overall results were obtained with a CaO.TiO2 coating applied to a NiCrAly bond coat. This coating was less sensitive than the ZrO2.8Y2O3 coating to process variables and part geometry. Testing with fuels contaminated with compounds containing sulfur, phosphorus and alkali metals showed the zirconia coatings were destabilized. The calcium titanate coatings were not affected by these contaminants. However, when fuels were used containing 50 ppm of vanadium and 150 ppm of magnesium, heavy deposits were formed on the test specimens and combustor components that required frequent cleaning of the test rig. During the program Mars engine first-stage turbine blades were coated and installed for an engine cyclic endurance run with the zirconia, calcium titanate, and calcium silicate coatings. Heavy spalling developed with the calcium silicate system. The zirconia and calcium titanate systems survived the full test duration. It was concluded that these two TBC's showed potential for application in gas turbines.

  1. Erosion-resistant coatings for gas turbine compressor blades

    NASA Astrophysics Data System (ADS)

    Muboyadzhyan, S. A.

    2009-06-01

    The effect of ion-plasma coatings made from high-hardness metal compounds on the erosion and corrosion resistance and the mechanical properties of alloy (substrate) + coating compositions is comprehensively studied. The effects of the thickness, composition, deposition conditions, and design of coatings based on metal nitrides and carbides on the relative gas-abrasive wear of alloy + coating compositions in a gas-abrasive flux are analyzed. The flux contains quartz sand with an average fraction of 300-350 μm; the abrasive feed rate is 200 g/min; and the angles of flux incidence are 20° (tangential flow) and 70° (near-head-on attack flow). Alloy + coating compositions based on VN, VC, Cr3C2, ZrN, and TiN coatings 15-30 μ m thick or more are shown to have high erosion resistance. A detailed examination of the coatings with high erosion resistance demonstrates that a zirconium nitride coating is most appropriate for protecting gas turbine compressor blades made of titanium alloys; this coating does not decrease the fatigue strength of these alloys. A chromium carbide coating is the best coating for protecting compressor steel blades.

  2. High temperature strain gage technology for gas turbine engines

    NASA Astrophysics Data System (ADS)

    Fichtel, Edward J.; McDaniel, Amos D.

    1994-08-01

    This report summarizes the results of a six month study that addressed specific issues to transfer the Pd-13Cr static strain sensor to a gas turbine engine environment. The application issues that were addressed include: (1) evaluation of a miniature, variable potentiometer for use as the ballast resistor, in conjunction with a conventional strain gage signal conditioning unit; (2) evaluation of a metal sheathed, platinum conductor leadwire assembly for use with the three-wire sensor; and (3) subjecting the sensor to dynamic strain cyclic testing to determine fatigue characteristics. Results indicate a useful static strain gage system at all temperature levels up to 1350 F. The fatigue characteristics also appear to be very promising, indicating a potential use in dynamic strain measurement applications. The procedure, set-up, and data for all tests are presented in this report. This report also discusses the specific strain gage installation technique for the Pd-13Cr gage because of its potential impact on the quality of the output data.

  3. High temperature strain gage technology for gas turbine engines

    NASA Technical Reports Server (NTRS)

    Fichtel, Edward J.; Mcdaniel, Amos D.

    1994-01-01

    This report summarizes the results of a six month study that addressed specific issues to transfer the Pd-13Cr static strain sensor to a gas turbine engine environment. The application issues that were addressed include: (1) evaluation of a miniature, variable potentiometer for use as the ballast resistor, in conjunction with a conventional strain gage signal conditioning unit; (2) evaluation of a metal sheathed, platinum conductor leadwire assembly for use with the three-wire sensor; and (3) subjecting the sensor to dynamic strain cyclic testing to determine fatigue characteristics. Results indicate a useful static strain gage system at all temperature levels up to 1350 F. The fatigue characteristics also appear to be very promising, indicating a potential use in dynamic strain measurement applications. The procedure, set-up, and data for all tests are presented in this report. This report also discusses the specific strain gage installation technique for the Pd-13Cr gage because of its potential impact on the quality of the output data.

  4. Gas-path leakage seal for a gas turbine

    DOEpatents

    Wolfe, Christopher E.; Dinc, Osman S.; Bagepalli, Bharat S.; Correia, Victor H.; Aksit, Mahmut F.

    1996-01-01

    A gas-path leakage seal for generally sealing a gas-path leakage-gap between spaced-apart first and second members of a gas turbine (such as combustor casing segments). The seal includes a generally imperforate foil-layer assemblage which is generally impervious to gas and is located in the leakage-gap. The seal also includes a cloth-layer assemblage generally enclosingly contacting the foil-layer assemblage. In one seal, the first edge of the foil-layer assemblage is left exposed, and the foil-layer assemblage resiliently contacts the first member near the first edge to reduce leakage in the "plane" of the cloth-layer assemblage under conditions which include differential thermal growth of the two members. In another seal, such leakage is reduced by having a first weld-bead which permeates the cloth-layer assemblage, is attached to the metal-foil-layer assemblage near the first edge, and unattachedly contacts the first member.

  5. Gas-path leakage seal for a gas turbine

    DOEpatents

    Wolfe, C.E.; Dinc, O.S.; Bagepalli, B.S.; Correia, V.H.; Aksit, M.F.

    1996-04-23

    A gas-path leakage seal is described for generally sealing a gas-path leakage-gap between spaced-apart first and second members of a gas turbine (such as combustor casing segments). The seal includes a generally imperforate foil-layer assemblage which is generally impervious to gas and is located in the leakage-gap. The seal also includes a cloth-layer assemblage generally enclosingly contacting the foil-layer assemblage. In one seal, the first edge of the foil-layer assemblage is left exposed, and the foil-layer assemblage resiliently contacts the first member near the first edge to reduce leakage in the ``plane`` of the cloth-layer assemblage under conditions which include differential thermal growth of the two members. In another seal, such leakage is reduced by having a first weld-bead which permeates the cloth-layer assemblage, is attached to the metal-foil-layer assemblage near the first edge, and unattachedly contacts the first member. 4 figs.

  6. Metallic and Ceramic Thin Film Thermocouples for Gas Turbine Engines

    PubMed Central

    Tougas, Ian M.; Amani, Matin; Gregory, Otto J.

    2013-01-01

    Temperatures of hot section components in today's gas turbine engines reach as high as 1,500 °C, making in situ monitoring of the severe temperature gradients within the engine rather difficult. Therefore, there is a need to develop instrumentation (i.e., thermocouples and strain gauges) for these turbine engines that can survive these harsh environments. Refractory metal and ceramic thin film thermocouples are well suited for this task since they have excellent chemical and electrical stability at high temperatures in oxidizing atmospheres, they are compatible with thermal barrier coatings commonly employed in today's engines, they have greater sensitivity than conventional wire thermocouples, and they are non-invasive to combustion aerodynamics in the engine. Thin film thermocouples based on platinum:palladium and indium oxynitride:indium tin oxynitride as well as their oxide counterparts have been developed for this purpose and have proven to be more stable than conventional type-S and type-K thin film thermocouples. The metallic and ceramic thin film thermocouples described within this paper exhibited remarkable stability and drift rates similar to bulk (wire) thermocouples. PMID:24217356

  7. Fuel control for gas turbine with continuous pilot flame

    DOEpatents

    Swick, Robert M.

    1983-01-01

    An improved fuel control for a gas turbine engine having a continuous pilot flame and a fuel distribution system including a pump drawing fuel from a source and supplying a line to the main fuel nozzle of the engine, the improvement being a control loop between the pump outlet and the pump inlet to bypass fuel, an electronically controlled throttle valve to restrict flow in the control loop when main nozzle demand exists and to permit substantially unrestricted flow without main nozzle demand, a minimum flow valve in the control loop downstream of the throttle valve to maintain a minimum pressure in the loop ahead of the flow valve, a branch tube from the pilot flame nozzle to the control loop between the throttle valve and the minimum flow valve, an orifice in the branch tube, and a feedback tube from the branch tube downstream of the orifice to the minimum flow valve, the minimum flow valve being operative to maintain a substantially constant pressure differential across the orifice to maintain constant fuel flow to the pilot flame nozzle.

  8. Chaotic gas turbine subject to augmented Lorenz equations

    NASA Astrophysics Data System (ADS)

    Cho, Kenichiro; Miyano, Takaya; Toriyama, Toshiyuki

    2012-09-01

    Inspired by the chaotic waterwheel invented by Malkus and Howard about 40 years ago, we have developed a gas turbine that randomly switches the sense of rotation between clockwise and counterclockwise. The nondimensionalized expressions for the equations of motion of our turbine are represented as a starlike network of many Lorenz subsystems sharing the angular velocity of the turbine rotor as the central node, referred to as augmented Lorenz equations. We show qualitative similarities between the statistical properties of the angular velocity of the turbine rotor and the velocity field of large-scale wind in turbulent Rayleigh-Bénard convection reported by Sreenivasan [Phys. Rev. E1063-651X10.1103/PhysRevE.65.056306 65, 056306 (2002)]. Our equations of motion achieve the random reversal of the turbine rotor through the stochastic resonance of the angular velocity in a double-well potential and the force applied by rapidly oscillating fields. These results suggest that the augmented Lorenz model is applicable as a dynamical model for the random reversal of turbulent large-scale wind through cessation.

  9. Gas turbine as innovation for economy and environment in Polish electric power sector

    SciTech Connect

    Domachowski, Z.; Dzida, M.

    1999-11-01

    In Poland up to now gas turbines have only been installed on civil and war planes as well as on some warships. Gas turbines have not been used either in the industry nor in the public power utilities. The circumstances which have led to such a situation have resulted first of all from economic views. The primary energy source in Poland is coal. In the past the incessant lack of western currencies always limited the purchase of oil and gas. In the near future gas turbines may be expected in the following industrial branches: public power utilities, in combined cycle, among others with PFBC boilers and integrated coal gasification on one hand, and as peak demand units on the other hand; industrial heat and power plants, in combined cycle; and refineries as well as sugar, paper, and chemistry industry. Actual changes in Polish economy and technology would probably lead to enlarge gas turbines application, based on their economic, ecological, and technological advantages. It is worth mentioning that for over ten years gas turbines of high technology have been manufactured in Poland in ABB Zamech Ltd factory. Nevertheless an appropriate marketing seems to be useful. A possible and recommended application of gas turbine, in combined cycle, would considerably improve all above mentioned characteristics. As usual two ways are involved. They are repowering of power plants still operating in Polish public power utilities on one hand, and installing combined cycle full concept plants on the other hand. A simulation analysis has contained technical, economic and environmental aspects.

  10. Selection of the air heat exchanger operating in a gas turbine air bottoming cycle

    NASA Astrophysics Data System (ADS)

    Chmielniak, Tadeusz; Czaja, Daniel; Lepszy, Sebastian

    2013-12-01

    A gas turbine air bottoming cycle consists of a gas turbine unit and the air turbine part. The air part includes a compressor, air expander and air heat exchanger. The air heat exchanger couples the gas turbine to the air cycle. Due to the low specific heat of air and of the gas turbine exhaust gases, the air heat exchanger features a considerable size. The bigger the air heat exchanger, the higher its effectiveness, which results in the improvement of the efficiency of the gas turbine air bottoming cycle. On the other hand, a device with large dimensions weighs more, which may limit its use in specific locations, such as oil platforms. The thermodynamic calculations of the air heat exchanger and a preliminary selection of the device are presented. The installation used in the calculation process is a plate heat exchanger, which is characterized by a smaller size and lower values of the pressure drop compared to the shell and tube heat exchanger. Structurally, this type of the heat exchanger is quite similar to the gas turbine regenerator. The method on which the calculation procedure may be based for real installations is also presented, which have to satisfy the economic criteria of financial profitability and cost-effectiveness apart from the thermodynamic criteria.

  11. Fuel Flexible Combustion Systems for High-Efficiency Utilization of Opportunity Fuels in Gas Turbines

    SciTech Connect

    Venkatesan, Krishna

    2011-11-30

    The purpose of this program was to develop low-emissions, efficient fuel-flexible combustion technology which enables operation of a given gas turbine on a wider range of opportunity fuels that lie outside of current natural gas-centered fuel specifications. The program encompasses a selection of important, representative fuels of opportunity for gas turbines with widely varying fundamental properties of combustion. The research program covers conceptual and detailed combustor design, fabrication, and testing of retrofitable and/or novel fuel-flexible gas turbine combustor hardware, specifically advanced fuel nozzle technology, at full-scale gas turbine combustor conditions. This project was performed over the period of October 2008 through September 2011 under Cooperative Agreement DE-FC26-08NT05868 for the U.S. Department of Energy/National Energy Technology Laboratory (USDOE/NETL) entitled "Fuel Flexible Combustion Systems for High-Efficiency Utilization of Opportunity Fuels in Gas Turbines". The overall objective of this program was met with great success. GE was able to successfully demonstrate the operability of two fuel-flexible combustion nozzles over a wide range of opportunity fuels at heavy-duty gas turbine conditions while meeting emissions goals. The GE MS6000B ("6B") gas turbine engine was chosen as the target platform for new fuel-flexible premixer development. Comprehensive conceptual design and analysis of new fuel-flexible premixing nozzles were undertaken. Gas turbine cycle models and detailed flow network models of the combustor provide the premixer conditions (temperature, pressure, pressure drops, velocities, and air flow splits) and illustrate the impact of widely varying fuel flow rates on the combustor. Detailed chemical kinetic mechanisms were employed to compare some fundamental combustion characteristics of the target fuels, including flame speeds and lean blow-out behavior. Perfectly premixed combustion experiments were conducted to

  12. Industrial Gas Turbine Engine Catalytic Pilot Combustor-Prototype Testing

    SciTech Connect

    Etemad, Shahrokh; Baird, Benjamin; Alavandi, Sandeep; Pfefferle, William

    2010-04-01

    PCI has developed and demonstrated its Rich Catalytic Lean-burn (RCL®) technology for industrial and utility gas turbines to meet DOE's goals of low single digit emissions. The technology offers stable combustion with extended turndown allowing ultra-low emissions without the cost of exhaust after-treatment and further increasing overall efficiency (avoidance of after-treatment losses). The objective of the work was to develop and demonstrate emission benefits of the catalytic technology to meet strict emissions regulations. Two different applications of the RCL® concept were demonstrated: RCL® catalytic pilot and Full RCL®. The RCL® catalytic pilot was designed to replace the existing pilot (a typical source of high NOx production) in the existing Dry Low NOx (DLN) injector, providing benefit of catalytic combustion while minimizing engine modification. This report discusses the development and single injector and engine testing of a set of T70 injectors equipped with RCL® pilots for natural gas applications. The overall (catalytic pilot plus main injector) program NOx target of less than 5 ppm (corrected to 15% oxygen) was achieved in the T70 engine for the complete set of conditions with engine CO emissions less than 10 ppm. Combustor acoustics were low (at or below 0.1 psi RMS) during testing. The RCL® catalytic pilot supported engine startup and shutdown process without major modification of existing engine controls. During high pressure testing, the catalytic pilot showed no incidence of flashback or autoignition while operating over a wide range of flame temperatures. In applications where lower NOx production is required (i.e. less than 3 ppm), in parallel, a Full RCL® combustor was developed that replaces the existing DLN injector providing potential for maximum emissions reduction. This concept was tested at industrial gas turbine conditions in a Solar Turbines, Incorporated high-pressure (17 atm.) combustion rig and in a modified Solar Turbines

  13. Development of colorless distributed combustion for gas turbine application

    NASA Astrophysics Data System (ADS)

    Arghode, Vaibhav Kumar

    Colorless Distributed Combustion (CDC) is investigated for gas turbine engine application due to its benefit for ultra-low pollutant emission, improved pattern factor, low noise emission, stable combustion and low pressure drop, alleviation of combustion instabilities and increased life of turbine blades with less air cooling requirements. The CDC is characterized by discrete and direct injection of fuel and air at high velocity and the reaction zone is stabilized due to controlled aerodynamics inside the combustor and wider (radially) shear layer mixing. Mixing between the injected air and product gases to form hot and diluted oxidant is required followed by rapid mixing with the fuel. This results in distributed reaction zone instead of a concentrated flame front as observed in conventional diffusion flames and hence, to avoid hot spot regions and provide reduced NOx and CO emissions. The focus of this dissertation is to develop and demonstrate CDC for application to stationary gas turbine combustors which generally operate at thermal intensity of 15MW/m3-atm. However, higher thermal intensity is desirable to reduce hardware costs due to smaller weight and volume of the combustors. Design of high thermal intensity CDC combustor requires careful control of critical parameters, such as, gas recirculation, fuel/oxidizer mixing and residence time characteristics via careful selection of different air and fuel injection configurations to achieve desirable combustion characteristics. This dissertation examines sequential development of low emission colorless distributed combustor operating from thermal intensity of 5MW/m3-atm up to 198MW/m3-atm. Initially, various fuel and air injection configurations were investigated at a low thermal intensity of 5MW/m 3-atm. Further investigations were performed for a simpler combustor having single air and fuel injection ports for medium thermal intensity range of 28-57MW/m3-atm. Among the flow configurations investigated, reverse

  14. Air extraction in gas turbines burning coal-derived gas

    SciTech Connect

    Yang, Tah-teh; Agrawal, A.K.; Kapat, J.S.

    1993-11-01

    In the first phase of this contracted research, a comprehensive investigation was performed. Principally, the effort was directed to identify the technical barriers which might exist in integrating the air-blown coal gasification process with a hot gas cleanup scheme and the state-of-the-art, US made, heavy-frame gas turbine. The guiding rule of the integration is to keep the compressor and the expander unchanged if possible. Because of the low-heat content of coal gas and of the need to accommodate air extraction, the combustor and perhaps, the flow region between the compressor exit and the expander inlet might need to be modified. In selecting a compressed air extraction scheme, one must consider how the scheme affects the air supply to the hot section of the turbine and the total pressure loss in the flow region. Air extraction must preserve effective cooling of the hot components, such as the transition pieces. It must also ensure proper air/fuel mixing in the combustor, hence the combustor exit pattern factor. The overall thermal efficiency of the power plant can be increased by minimizing the total pressure loss in the diffusers associated with the air extraction. Therefore, a study of airflow in the pre- and dump-diffusers with and without air extraction would provide information crucial to attaining high-thermal efficiency and to preventing hot spots. The research group at Clemson University suggested using a Griffith diffuser for the prediffuser and extracting air from the diffuser inlet. The present research establishes that the analytically identified problems in the impingement cooling flow are factual. This phase of the contracted research substantiates experimentally the advantage of using the Griffith diffuser with air extraction at the diffuser inlet.

  15. Calculation of two-phase flow in gas turbine combustors

    SciTech Connect

    Tolpadi, A.K.

    1995-10-01

    A method is presented for computing steady two-phase turbulent combusting flow in a gas turbine combustor. The gas phase equations are solved in an Eulerian frame of reference. The two-phase calculations are performed by using a liquid droplet spray combustion a model and treating the motion of the evaporating fuel droplets in a Lagrangian frame of reference. The numerical algorithm employs nonorthogonal curvilinear coordinates, a multigrid iterative solution procedure, the standard k-{epsilon} turbulence model, and a combustion model comprising an assumed shape probability density function and the conserved scalar formulation. The trajectory computation of the fuel provides the source terms for all the gas phase equations. This two-phase model was applied to a real piece of combustion hardware in the form of a modern GE/SNECMA single annular CFM56 turbofan engine combustor. For the purposes of comparison, calculations were also performed by treating the fuel as a single gaseous phase. The effect on the solution of two extreme situations of the fuel as a gas and initially as a liquid was examined. The distribution of the velocity field and the conserved scalar within the combustor, as well as the distribution of the temperature field in the reaction zone and in the exhaust, were all predicted with the combustor operating both at high-power and low-power (ground idle) conditions. The calculated exit gas temperature was compared with test rig measurements. Under both low and high-power conditions, the temperature appeared to show an improved agreement with the measured data when the calculations were performed with the spray model as compared to a single-phase calculation.

  16. Operation of gas turbine engines in volcanic ash clouds

    SciTech Connect

    Dunn, M.G.; Baran, A.J.; Miatech, J.

    1996-10-01

    Results are reported for a technology program designed to determine the behavior of gas turbine engines when operating in particle-laden clouds. There are several ways that such clouds may be created, i.e., explosive volcanic eruption, sand storm, military conflict, etc. The response of several different engines, among them the Pratt and Whitney JT3D turbofan, the Pratt and Whitney J57 turbojet, a Pratt and Whitney engine of the JT9 vintage, and an engine of the General Electric CF6 vintage has been determined. The particular damage mode that will be dominant when an engine experiences a dust cloud depends upon the particular engine (the turbine inlet temperature at which the engine is operating when it encounters the dust cloud), the concentration of foreign material in the cloud, and the constituents of the foreign material (the respective melting temperature of the various constituents). Further, the rate at which engine damage will occur depends upon all of the factors given above, and the damage is cumulative with continued exposure. An important part of the Calspan effort has been to identify environmental warning signs and to determine which of the engine parameters available for monitoring by the flight crew can provide an early indication of impending difficulty. On the basis of current knowledge, if one knows the location of a particle-laden cloud, then that region should be avoided. However, if the cloud location is unknown, which is generally the case, then it is important to know how to recognize when an encounter has occurred and to understand how to operate safely, which is another part of the Calspan effort.

  17. Optical measurement of gas turbine engine soot particle effluents

    SciTech Connect

    Litchford, R.J.; Sun, F.; Few, J.D.; Lewis, J.W.L.

    1998-01-01

    This paper addresses optical-based techniques for measuring soot particulate loading in the exhaust stream of gas turbine engines. The multi-angle scattering and multi-wavelength extinction of light beams by ensembles of submicrometer soot particles was investigated as a diagnostic means of inferring particle field characteristics. That is, the particle size distribution function and particle number density were deduced using an innovative downhill simplex inversion algorithm for fitting the deconvolved Mie-based scattering/extinction integral to the measured scattering/extinction signals. In this work, the particle size distribution was characterized by the widely accepted two-parameter log-normal distribution function, which is fully defined with the specification of the mean particle diameter and the standard deviation of the distribution. The accuracy and precision of the algorithm were evaluated for soot particle applications by applying the technique to noise-perturbed synthetic data in which the signal noise component is obtained by Monte Carlo sampling of Gaussian distributed experimental errors of 4, 6, and 10%. The algorithm was shown to yield results having an inaccuracy of less than 10% for the highest noise levels and an imprecision equal to or less than the experimental error. Multi-wavelength extinction experiments with a laboratory bench-top burner yielded a mean particle diameter of 0.039 {micro}m and indicated that molecular absorption by organic vapor-phase molecules in the ultraviolet region should not significantly influence the measurements. A field demonstration test was conducted on one of the JT-12D engines of a Sabre Liner jet aircraft. This experiment yielded mean diameters of 0.040 {micro}m and 0.036 {micro}m and standard deviations of 0.032 {micro}m for scattering and extinction methods, respectively. The total particulate mass flow rate at idle was estimated to be 0.54 kg/h.

  18. Measuring efficiency in modern gas turbine power stations

    SciTech Connect

    Parmar, J.; Gilmartin, D.

    1998-07-01

    The United Kingdom Government's decision to put the publicly-owned Electricity Supply Industry into the hands of private investors paved the way for the creation of a competitive electricity market, and encouraged the entry of Independent Power Producers (IPP). Competition in electricity generation has increased as new entrants have taken advantage of the latest Combined Cycle Gas Turbine (CCGT) technology, which offers rapid build times, low construction cost, and high cycle efficiency, as well as lower environmental emissions. It is of paramount importance that suitable Guarantees are in place before investing in either new build or existing power plant projects. There will be Guarantees within all of the contracts that provide the framework for a viable power project, from the power purchase agreement (PPA), and fuel supply agreement (FSA), to the turnkey contract (Engineer, Procure and Construct). The Plant Performance Guarantees, especially on module power output and heat rate, have a major impact on a project's economic viability, and although they are included within the turnkey construction contract, they may also be passed through to the PPA and FSA. This paper details the Performance Guarantee Tests that are carried out jointly by the Owner-Operator and the Plant Constructor on a large CCGT plant in the UK, though the Tests are as valid for international sites. The methodology of the Performance Test is described, along with the applicable International Standards. On-line efficiency monitoring at one of National Power's CCGT plant is also briefly outlined. A set of typical power and heat rate correction curves is provided in Appendix 1 for reference, while Appendix 2 contains an example calculation of turbine inlet temperature as per DIN 4341. Appendix 3 is a flow diagram for an online efficiency calculation cycle, using the EfficiencyMap{trademark} Performance Monitoring system.

  19. Life prediction of advanced materials for gas turbine application

    SciTech Connect

    Zamrik, S.Y.; Ray, A.; Koss, D.A.

    1995-10-01

    Most of the studies on the low cycle fatigue life prediction have been reported under isothermal conditions where the deformation of the material is strain dependent. In the development of gas turbines, components such as blades and vanes are exposed to temperature variations in addition to strain cycling. As a result, the deformation process becomes temperature and strain dependent. Therefore, the life of the component becomes sensitive to temperature-strain cycling which produces a process known as {open_quotes}thermomechanical fatigue, or TMF{close_quotes}. The TMF fatigue failure phenomenon has been modeled using conventional fatigue life prediction methods, which are not sufficiently accurate to quantitatively establish an allowable design procedure. To add to the complexity of TMF life prediction, blade and vane substrates are normally coated with aluminide, overlay or thermal barrier type coatings (TBC) where the durability of the component is dominated by the coating/substrate constitutive response and by the fatigue behavior of the coating. A number of issues arise from TMF depending on the type of temperature/strain phase cycle: (1) time-dependent inelastic behavior can significantly affect the stress response. For example, creep relaxation during a tensile or compressive loading at elevated temperatures leads to a progressive increase in the mean stress level under cyclic loading. (2) the mismatch in elastic and thermal expansion properties between the coating and the substrate can lead to significant deviations in the coating stress levels due to changes in the elastic modulii. (3) the {open_quotes}dry{close_quotes} corrosion resistance coatings applied to the substrate may act as primary crack initiation sites. Crack initiation in the coating is a function of the coating composition, its mechanical properties, creep relaxation behavior, thermal strain range and the strain/temperature phase relationship.

  20. An evaluation of thermal energy storage options for precooling gas turbine inlet air

    SciTech Connect

    Antoniak, Z.I.; Brown, D.R.; Drost, M.K.

    1992-12-01

    Several approaches have been used to reduce the temperature of gas turbine inlet air. One of the most successful uses off-peak electric power to drive vapor-compression-cycle ice makers. The ice is stored until the next time high ambient temperature is encountered, when the ice is used in a heat exchanger to cool the gas turbine inlet air. An alternative concept would use seasonal thermal energy storage to store winter chill for inlet air cooling. The objective of this study was to compare the performance and economics of seasonal thermal energy storage in aquifers with diurnal ice thermal energy storage for gas turbine inlet air cooling. The investigation consisted of developing computer codes to model the performance of a gas turbine, energy storage system, heat exchangers, and ancillary equipment. The performance models were combined with cost models to calculate unit capital costs and levelized energy costs for each concept. The levelized energy cost was calculated for three technologies in two locations (Minneapolis, Minnesota and Birmingham, Alabama). Precooling gas turbine inlet air with cold water supplied by an aquifer thermal energy storage system provided lower cost electricity than simply increasing the size of the turbine for meteorological and geological conditions existing in the Minneapolis vicinity. A 15 to 20% cost reduction resulted for both 0.05 and 0.2 annual operating factors. In contrast, ice storage precooling was found to be between 5 and 20% more expensive than larger gas turbines for the Minneapolis location. In Birmingham, aquifer thermal energy storage precooling was preferred at the higher capacity factor and ice storage precooling was the best option at the lower capacity factor. In both cases, the levelized cost was reduced by approximately 5% when compared to larger gas turbines.