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Sample records for 16mnd5 steel influence

  1. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    PubMed

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons.

  2. Influence of steel casings on electromagnetic signals

    SciTech Connect

    Wu, X.; Habashy, T.M. )

    1994-03-01

    Most wells in oil fields are cased with metal. The feasibility of measuring low-frequency magnetic fields through such steel-cased wells is of great interest for monitoring fluid movement during production. The authors report on experimental and modeling results regarding the effect of steel casing on electromagnetic signals transmitted through them. This effect includes the attenuation and phase shift of a signal diffusing through the casing wall. Sample casings are studied under low field strength in the linear regime where the casing's electrical properties are independent of the applied signals. Frequency spectra are measured for transverse-electric and transverse-magnetic polarizations from 0.1 Hz to 1 kHz. Numerical models, developed to simulate the casing response, match the experimental data very well. Finally, studies of the effects of the earth's magnetic field and casing remnant magnetization show that these steady biases do not affect the ac signal detection.

  3. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    NASA Astrophysics Data System (ADS)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  4. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    NASA Astrophysics Data System (ADS)

    France, Danielle Cook

    2016-09-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  5. Factors influencing the surface quality of polished tool steels

    NASA Astrophysics Data System (ADS)

    Rebeggiani, S.; Rosén, B.-G.

    2014-09-01

    Today’s demands on surface quality of moulds for injection moulding of plastic components involve no/low defect contents and roughness levels in the nm-range for high gloss applications. Material properties as well as operating conditions influence the mould finish, and thus the final surface of moulded products. This paper focuses on how particle content and different polishing strategies influence final surface qualities of moulds. Visual estimations of polished tool steel samples were combined with non-contact 3D-surface texture analysis in order to correlate traditional assessments to more quantitative methods, and to be able to analyse the surfaces at nanometre-level. It was found that steels with a lower proportion of particles, like carbides and oxides, gave rise to smoother polished surfaces. In a comparative study of polishers from different polishing shops, it was found that while different surface preparation strategies can lead to similar final roughness, similar preparation techniques can produce high-quality surfaces from different steel grades. However, the non-contact 3D-surface texture analysis showed that not all smooth polished surfaces have desirable functional topographies for injection moulding of glossy plastic components.

  6. Factors influencing fatigue crack propagation behavior of austenitic steels

    NASA Astrophysics Data System (ADS)

    Kim, Sangshik; Kwon, Jaeki; Kim, Youngju; Jang, Wookil; Lee, Soongi; Choi, Jongkyo

    2013-07-01

    In the present study, the fatigue crack propagation (FCP) behaviors of austenitic single phase steels, including STS304, Fe18Mn and Fe22Mn with different grain sizes ranging from 12 μm to 98 μm were investigated. The FCP tests were conducted in air at an R ratio of 0.1 using compact tension specimens and the crack paths and fracture surfaces were documented by using an SEM. The highest ΔKth value of 9.9MPa·m1/2 was observed for the Fe18Mn specimen, followed by 5.2MPa·m1/2 for the Fe22Mn specimen and 4.6MPa·m1/2 for the STS304 specimen, showing a substantial difference in the near-threshold FCP resistance for each microstructure. The crack path and fractographic analyses suggested that the near-threshold FCP behavior of these austenitic steels was largely influenced by the degree of slip planarity, as determined by stacking fault energy and grain size, rather than the tensile properties. In the Paris' regime, the slip planarity still played an important role while the tensile properties began to affect the FCP. The FCP behavior of austenitic steels with different microstructural features are discussed based on detailed fractographic and micrographic observations.

  7. ESR (Electroslag Refining) Steel Deoxidation and Slag Practice - Influence on Inclusion Morphology,

    DTIC Science & Technology

    1984-01-01

    VICTORIA I REPORT MRL-R-915 ESR STEEL DEOXIDATION AND SLAG PRACTICE - INFLUENCE ON INCLUSION MORPHOLOGY G.M. Weston and R.C. Andrew THE UNITED...Commonweallh of Austaii eJA3UAY, 1984 DEPARTMENT OF DEFENCE MATERIALS RESEARCH LABORATORIES REPORT MRL-R-915 ESR STEEL DEOXIDATION AND SLAG PRACTICE...TLE ESR STEEL DEOXIDATION AND SLAG PRACTICE - INFLUENCE ON INCLUSION MORPHOLOGY AUTHOR(S) CORPORATE AUTHOR Materials Research Laboratories G.M. Weston

  8. [Factors influencing electrocardiogram results in workers exposed to noise in steel-making and steel-rolling workshops of an iron and steel plant].

    PubMed

    Li, Y H; Yu, S F; Gu, G Z; Chen, G S; Zhou, W H; Wu, H; Jiao, J

    2016-02-20

    To investigate the factors influencing the electrocardiogram results in the workers exposed to noise in steel-making and steel rolling workshops of an iron and steel plant. From September to December, 2013, cluster sampling was used to select 3 150 workers exposed to noise in the steel-making and steel-rolling workshops of an iron and steel plant, and a questionnaire survey and physical examinations were performed. The number of valid workers was 2 915, consisting of 1 606 workers in the steel-rolling workshop and 1 309 in the steel-making workshop. The electrocardiogram results of the workers in steel-making and steel-rolling workshops were analyzed. The overall abnormal rate of electrocardiogram was 26.35%, and the workers in the steel-making workshop had a significantly higher abnormal rate of electrocardiogram than those in the steel-rolling workshop(32.24% vs 21.54%, P<0.05). Male workers had a significantly higher abnormal rate of electrocardiogram than female workers(27.59% vs 18.61%, P<0.05). The workers with a drinking habit had a significantly higher abnormal rate of electrocardiogram than those who did not drink(28.17% vs 23.75%, P<0.05). The workers exposed to high temperature had a significantly higher abnormal rate of electrocardiogram than those who were not exposed to high temperature(29.43% vs 20.14%, P<0.05). The abnormal rates of electrocardiogram in the workers with cumulative noise exposure levels of <90, 90~94, 95~99, 100~104, and 105~113 dB(A)·year were 21.21%, 21.76%, 26.50%, 27.27%, and 32.16%, respectively, with significant differences between any two groups(P<0.05). The multivariate logistic regression analysis showed that a cumulative noise exposure of 105-113 dB(A)·year(OR=1.36, 95% CI: 1.03~1.80), a drinking habit(OR=1.20, 95% CI: 1.01~1.43), and high temperature(OR=1.60, 95% CI: 1.32~1.92) were the risk factors for abnormal electrocardiogram results. High cumulative noise exposure, alcohol consumption, and high temperature may

  9. On Key Factors Influencing Ductile Fractures of Dual Phase (DP) Steels

    SciTech Connect

    Sun, Xin; Choi, Kyoo Sil; Soulami, Ayoub; Liu, Wenning N.; Khaleel, Mohammad A.

    2009-11-25

    In this paper, we examine the key factors influencing ductile failure of various grades of dual phase (DP) steels using the microstructure-based modeling approach. Various microstructure-based finite element models are generated based on the actual microstructures of DP steels with different martensite volume fractions. These models are, then, used to investigate the influence of ductility of the constituent ferrite phase and also the influence of voids introduced in the ferrite phase on the overall ductility of DP steels. It is found that with volume fraction of martensite in the microstructure less than 15%, the overall ductility of the DP steels strongly depends on the ductility of the ferrite matrix, hence pre-existing micro voids in the microstructure significantly reduce the overall ductility of the steel. When the volume fraction of martensite is above 15%, the preexisting voids in the ferrite matrix does not significantly reduce the overall ductility of the DP steels, and the overall ductility is more influenced by the mechanical property disparity between the two phases. The applicability of the phase inhomogeneity driven ductile failure of DP steels is then discussed based on the obtained computational results for various grades of DP steels, and the experimentally obtained scanning electron microscopy (SEM) pictures of the corresponding grades of DP steels near fracture surface are used as evidence for result validations.

  10. Influence of alloying elements on corrosion resistance of chromium--nickel steels in alkaline medium

    SciTech Connect

    Kanevskii, L.S.; Ebanoidze, D.D.; Kolesnikova, N.N.; Mosolov, A.V.; Shirokova, N.V.; Tovadze, F.N.

    1986-05-01

    The authors study the influence of nickel, chromium, and molybdenum on the behavior of chromium-nickel-molybdenum steels in concentrated alkali and alkali-chlorate solutions, simulating the media in partitioned alkali electrolysis evaporators. Defect-free forgings with no transcrystallization were obtained by pouring the steel into metal molds heated to 1400 degrees C. In the presence of molybdenum the passivation of the steels becomes more difficult, and as a result the corrosion potentials of certain steels in a chlorate-containing solution are much more negative than those of their molybdenum-free analogs.

  11. Warm PreStress effect on highly irradiated reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Hure, J.; Vaille, C.; Wident, P.; Moinereau, D.; Landron, C.; Chapuliot, S.; Benhamou, C.; Tanguy, B.

    2015-09-01

    This study investigates the Warm Prestress (WPS) effect on 16MND5 (A508 Cl3) RPV steel, irradiated up to a fluence of 13 ·1023 n .m-2 (E > 1 MeV) at a temperature of 288 ° C, corresponding to more than 60 years of operations in a French Pressurized Water Reactor (PWR). Mechanical properties, including tensile tests with different strain rates and tension-compression tests on notched specimens, have been characterized at unirradiated and irradiated states and used to calibrate constitutive equations to describe the mechanical behavior as a function of temperature and fluence. Irradiation embrittlement has been determined based on Charpy V-notch impact tests and isothermal quasi-static toughness tests. Assessment of WPS effect has been done through various types of thermomechanical loadings performed on CT(0.5 T) specimens. All tests have confirmed the non-failure during the thermo-mechanical transients. Experimental data obtained in this study have been compared to both engineering-based models and to a local approach (Beremin) model for cleavage fracture. It is shown that both types of modeling give good predictions for the effective toughness after warm prestressing.

  12. Influence of second-phase particles on weld HAZ of Ti-deoxidized steels: Laboratory steels

    SciTech Connect

    Barbaro, F.J.; Chipperfield, C.G.; Krauklis, P.

    1994-12-31

    Over the past few decades, steel has increased in strength and toughness by judicious use of appropriate microalloy additions and thermomechanical controlled processing (TMCP). Considerable improvement in weld heat-affected zone (HAZ) properties has also occurred over this period. This article describes recent work aimed at evaluating the potential to control microstructure by means of Ti-rich particle dispersions for the development of structural steels (0.08%C, 1.4%Mn) with improved weldability. Three different precipitate species [Ti{sub 2}O{sub 3}, Ti(O,N) and TiN] were identified in Ti deoxidized steels. The formation of the different precipitate species can be understood in terms of steel composition and published solubility product data for the compounds. The presence of fine Ti-rich oxynitride precipitates indicated the strong competition between oxygen and nitrogen for Ti despite thermodynamic prediction. The purpose of the present work was to study microstructural development in a range of oxide-containing steels and to assess the role of oxides in the critical HAZ region following welding. Ti deoxidized steels contain different precipitate species depending on steel composition. The weld HAZ microstructure and mechanical properties produced by these particle dispersions justified further study in full-scale production heats.

  13. Analysis of the Parameters Influencing the Quench-Aging Behavior of Ultra-Low-Carbon Steels

    NASA Astrophysics Data System (ADS)

    Massardier, V.; Merlin, J.

    2009-05-01

    The influence of the annealing temperature and of the grain size on the quench-aging behavior of ultra-low-carbon (ULC) steels was investigated by thermoelectric power measurements (TEPs) and mechanical testing. The TEP technique showed that the quench aging of ULC steels occurs in two distinct stages: (1) the segregation of carbon atoms to the grain boundaries and (2) the precipitation of iron carbides. It was suggested that the degree of grain boundary coverage by the carbon atoms resulting from the annealing or aging conditions influences the development of the yield point of ULC steels.

  14. Embrittlement Phenomena in an Austenitic Stainless Steel: Influence of Hydrogen and Temperature

    NASA Astrophysics Data System (ADS)

    Lamani, Emil; Jouinot, Patrice

    2007-04-01

    The influence of hydrogen and temperature (up to 650°C) on an austenitic stainless steel is studied by means of two main techniques: the disk pressure embrittlement and the special biaxial tensile tests. The embrittlement index of the steel is determined as the ratio of rupture pressures of the disks tested similarly under helium and hydrogen. Furthermore, we studied the effect of loading speed and temperature on rupture pressures. We show that the mechanical behavior of the steel is strongly influenced by the apparition of a second phase: the deformation induced martensite, α'.

  15. The role of acetogens in microbially influenced corrosion of steel

    PubMed Central

    Mand, Jaspreet; Park, Hyung Soo; Jack, Thomas R.; Voordouw, Gerrit

    2014-01-01

    Microbially influenced corrosion (MIC) of iron (Fe0) by sulfate-reducing bacteria (SRB) has been studied extensively. Through a mechanism, that is still poorly understood, electrons or hydrogen (H2) molecules are removed from the metal surface and used as electron donor for sulfate reduction. The resulting ferrous ions precipitate in part with the sulfide produced, forming characteristic black iron sulfide. Hydrogenotrophic methanogens can also contribute to MIC. Incubation of pipeline water samples, containing bicarbonate and some sulfate, in serum bottles with steel coupons and a headspace of 10% (vol/vol) CO2 and 90% N2, indicated formation of acetate and methane. Incubation of these samples in serum bottles, containing medium with coupons and bicarbonate but no sulfate, also indicated that formation of acetate preceded the formation of methane. Microbial community analyses of these enrichments indicated the presence of Acetobacterium, as well as of hydrogenotrophic and acetotrophic methanogens. The formation of acetate by homoacetogens, such as Acetobacterium woodii from H2 (or Fe0) and CO2, is potentially important, because acetate is a required carbon source for many SRB growing with H2 and sulfate. A consortium of the SRB Desulfovibrio vulgaris Hildenborough and A. woodii was able to grow in defined medium with H2, CO2, and sulfate, because A. woodii provides the acetate, needed by D. vulgaris under these conditions. Likewise, general corrosion rates of metal coupons incubated with D. vulgaris in the presence of acetate or in the presence of A. woodii were higher than in the absence of acetate or A. woodii, respectively. An extended MIC model capturing these results is presented. PMID:24917861

  16. Influence of fretting on flexural fatigue of 304 stainless steel and mild steel

    NASA Technical Reports Server (NTRS)

    Bill, R. C.; Rohn, D. A.

    1978-01-01

    Fretting fatigue experiments conducted on 304 stainless steel using a flexural fatigue test arrangement with bolted on fretting pads demonstrated that fatigue life is reduced by at least a factor of 10 in the 265 to 334 MPa (38,500 - to 48,500 psi) nominal flexural fatigue stress range. In addition, experiments in which the fretting pads were removed after selected numbers of cycles, followed by continued flexural fatigue without fretting show that continued fretting beyond 50,000 cycles does not significantly further reduce fatigue life of 304 stainless steel at 317 MPa (46,000 psi). Microscopic examination of the fretted contact areas revealed fracture initiation sites as well as numerous cracks that did not propagate to failure. Flexural fretting fatigue experiments performed on mild steel showed an insensitivity of fatigue life to the incidence of fretting under flexural stress conditions of from 162 to 217 MPa (23,500 to 31,500 psi).

  17. Influence of the laser pre-quenched substrate on an electroplated chromium coating/steel substrate

    NASA Astrophysics Data System (ADS)

    Chen, Xuejun; Yan, Qian; Ma, Qian

    2017-05-01

    The chromium coatings were electroplated onto a laser pre-quenched steel substrate to improve the interfacial adhesion properties of chromium coating/steel substrate system. The influence of laser pre-treatment on the substrate, coating as well as interface was investigated by using microstructure characterization, hardness testing, tensile testing and finite element analysis. An apparent boundary line instead of an interlayer was identified between chromium coating/pre-quenched steel substrate. The Vickers hardness and yield strength of steel substrate were significantly improved after laser pre-quenching. The fracture toughness of chromium coating was increased by about 28.6% compared to the un-treated counterpart. The energy release rate for an interfacial crack in the chromium coating/laser-quenched substrate was smaller than that in the untreated specimen. These results may help understand the life prolongation mechanism for the laser pre-quenched chromium/coated steel parts.

  18. Deformation studies from in situ SEM experiments of a reactor pressure vessel steel at room and low temperatures

    NASA Astrophysics Data System (ADS)

    Latourte, F.; Salez, T.; Guery, A.; Rupin, N.; Mahé, M.

    2014-11-01

    This paper presents the strain fields acquired at micro-structural scale for a pressure vessel steel, used in the French pressurized water reactors (PWR) and designated as 16MND5 or ASTM A508cl3. The experimental observations rely on specific specimen preparation, prior crystallographic orientation characterization by means of electron backscatter diffraction (EBSD), surface patterning using lithography and chemical etching. The specimens are loaded using a miniaturized tensile stage fitted within a scanning electron microscope (SEM) chamber, and images acquired of a small area are used to measure displacement and strain fields using a Digital Image Correlation (DIC) technique. In addition, a specific setup allowed to cool down to -100 °C the specimen during the whole tensile test and the image acquisition. The experimental apparatus and the kinematic field measurements are introduced in two first sections of the paper. Then the results will be presented for two experiments, one conducted at room temperature and the other at -100 °C, including a comparison of strain localization features and a preliminary comparison of plasticity mechanisms.

  19. Influence of Manufacturing Processes and Microstructures on the Performance and Manufacturability of Advanced High Strength Steels

    SciTech Connect

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-10-01

    Advanced high strength steels (AHSS) are performance-based steel grades and their global material properties can be achieved with various steel chemistries and manufacturing processes, leading to various microstructures. In this paper, we investigate the influence of supplier variation and resulting microstructure difference on the overall mechanical properties as well as local formability behaviors of advanced high strength steels (AHSS). For this purpose, we first examined the basic material properties and the transformation kinetics of TRansformation Induced Plasticity (TRIP) 800 steels from three different suppliers under different testing temperatures. The experimental results show that there is a significant supplier (i.e., manufacturing process) dependency of the TRIP 800 steel mechanical and microstructure properties. Next, we examined the local formability of two commercial Dual Phase (DP) 980 steels during stamping process. The two commercial DP 980 steels also exhibit noticeably different formability during stamping process in the sense that one of them shows severe tendency for shear fracture. Microstructure-based finite element analyses are carried out next to simulate the localized deformation process with the two DP 980 microstructures, and the results suggest that the possible reason for the difference in formability lies in the morphology of the hard martensite phase in the DP microstructure.

  20. [Influence of copper-bearing stainless steel on adhesion, proliferation and apoptosis of vascular endothelial cell].

    PubMed

    Xu, Lu; Zhang, Yang; Yang, Ke; Ren, Ling; Wang, Qiang

    2013-02-01

    To observe the influence of copper-bearing stainless steel on adhesion, proliferation and apoptosis of vascular endothelial cell (VEC). METHODS; The samples of two kinds of materials were inoculated with VEC and incubated for 1, 2 and 3 d. After stained by acridine orange, the cells adhered on the surface of samples were observed under a fluorescent microscope. The proliferation of VEC was detected by methyl thiazolyl tetrazolium (MTT) test. Next, leaching liquor of these two kinds of materials was prepared and used to culture VEC. The apoptosis of VEC was measured by flow cytometry. Fluorescent microscope showed VEC spread into fusiform shape, copper-bearing stainless steel surfaces had a significantly higher number of adherent VEC than 316L stainless steel at 1 and 2 d (P < 0.05). No significant difference of adherent VEC was observed between two kinds of materials at 3 d (P > 0.05). MTT results indicated that the optical density (OD) value of copper-bearing stainless steel were higher than that of 316L stainless steel at 1 and 2 d (P < 0.05). No significant difference of OD value was observed between two kinds of materials at 3 d (P > 0.05). The early apoptosis ratio of 316L stainless steel was higher than copper-bearing stainless steel (P < 0.05). Copper-bearing stainless steel could promote the adhesion, proliferation of VEC, and inhibit the early apoptosis ratio of VEC.

  1. Influence of mechanical activation of steel powder on its properties

    NASA Astrophysics Data System (ADS)

    Vaulina, O. Yu; Darenskaia, E. A.; Myachin, Y. V.; Vasilyeva, I. E.; Kulkov, S. N.

    2017-02-01

    It has been studied properties of stainless steel based powders after mechanical activation using planetary ball milling technique. It have been shown that after one minute mechanical activation porosity of sintered steel is less than 5%, which is less than the porosity of the sintered steel powder without mechanical activation. The sample without activation has austenite state, which changes after activation toaustenite and ferrite mixtures. X-ray analysis confirmed that the mechanical activation leads to a change in the phase state of the samples: the samples without activation of the FCC structure (γ-Fe), after activation - FCC (γ-Fe) and BCC (α-Fe). The hardness increases at increasing activation time from 800 MPa for the sample without mechanical activation to 1250 MPa for the sample with the activation time of 10 minutes.

  2. Microbially influenced corrosion of galvanized steel pipes in aerobic water systems.

    PubMed

    Bolton, N; Critchley, M; Fabien, R; Cromar, N; Fallowfield, H

    2010-07-01

    To investigate the role of heterotrophic bacteria in the corrosion of galvanized steel in the presence of water. Samples were taken from corroding galvanized steel pipes conveying water for specialist applications, and heterotrophic bacteria were isolated and cultured. The majority of bacteria were Gram-negative aerobes and included Pseudomonas sp., Bacillus pumilus, Afipia spp. and Blastobacter denitrificans/Bradyrhizobium japonicum. Zinc tolerance was assessed through growth and zinc disc diffusion experiments. In general, zinc negatively influenced growth rates. An unidentified yeast also isolated from the system demonstrated a high tolerance to zinc at concentrations up to 4 g l(-1) . Coupon experiments were performed to assess corrosion by the bacteria on galvanized steel and steel coupons. The majority of isolates as pure culture biofilms (69%) accelerated corrosion of galvanized coupons, assessed as zinc release, relative to sterile control coupons (P < 0·05). Pure culture biofilms did not increase the corrosion of steel, with four isolates demonstrating protective effects. Pure culture biofilms of heterotrophic bacteria isolated from a corroding galvanized pipe system were found to accelerate the corrosion of galvanized steel coupons. Microbially influenced corrosion is a potential contributor to sporadically occurring failures in galvanized steel systems containing water. Management strategies should consider microbial control as a means for corrosion prevention in these systems. © 2010 The Authors. Journal compilation © 2010 The Society for Applied Microbiology.

  3. Formation of vivianite during microbiologically influenced corrosion of steels

    SciTech Connect

    McNeil, M.; McKay, J.

    1994-12-31

    Exposure of carbon and HY-80 high strength low alloy (HSLA) steels to anaerobic Postgate cultures containing sulfate reducing bacteria leads to production of mackinawite, Fe{sub 9}S{sub 8} and vivianite, Fe{sub 3}(PO{sub 4}){sub 2}{center_dot}8H{sub 2}O, with minor amounts of other minerals, the vivianite being sometimes accompanied by siderite, FeCO{sub 3}. The vivianite and mackinawite persist on exposure to air or oxygenated water. Green rust is a significant alteration product on some steels. The implications of these findings are discussed in light of present and possible future nuclear waste containers.

  4. Analysis on Main Influence Factors for Ultrasonic Flaw Detection of Steel Weld

    NASA Astrophysics Data System (ADS)

    Du, Tao; Sun, Jiandong; Liu, Dong; Guo, Yujun; Gao, Qing

    2017-06-01

    The paper determined several main factors influencing ultrasonic detection results through research and analysis on the influence results and accuracy during the ultrasonic flaw detection of steel structure weld, and made a summary how to select and operate instruments correctly, utilize favorable factors of detection results and avoid unfavorable factors, as well as improve detection accuracy during the practical detection.

  5. Influence of Steel Grade on Surface Cooling Rates and Heat Flux during Quenching

    NASA Astrophysics Data System (ADS)

    Prasanna Kumar, T. S.

    2013-07-01

    Immersion quenching is one of the most widely used processes for achieving martensitic and bainitic steels. The efficiency and quality of quenching are generally tested using standard quench probes for obtaining the cooling curves. A host of parameters like quenchant type, steel grade, bath agitation, section thickness, etc., affect the cooling curves. Cooling curve analyses covered under ASTM standards cannot be used to assess the performance of a quenchant for different grades of steel, as they use a common material for the probe. This article reports the development of equipment, which, in conjunction with mathematical models, can be used for obtaining cooling curves for a specific steel/quenchant combination. The mathematical models couple nonlinear transient inverse heat transfer with phase transformation, resulting in cooling curves specific to the steel grade-quenchant combination. The austenite decomposition models were based on an approach consistent with both the TTT diagram of the steel and Fe-C equilibrium phase diagrams. The TTT diagrams for the specific chemistry of the specimens and the thermophysical properties of the individual phases as functions of temperature were obtained using JMatPro software. Experiments were conducted in the laboratory for computing surface temperature and heat flux at the mid-section of a 25-mm diameter by 100-mm-long cylindrical specimen of two types of steels in two different quenchants. A low alloy steel (EN19) and a plain carbon steel (C45) were used for bringing out the influence of austenite transformation on surface cooling rates and heat flux. Two types of industrial quenchants (i) a mineral oil, and (ii) an aqueous solution of polymer were used. The results showed that the cooling curves, cooling rate curves, and the surface heat flux depended on the steel grade with the quenchant remaining the same.

  6. Influence of Various Material Design Parameters on Deformation Behaviors of TRIP Steels

    SciTech Connect

    Choi, Kyoo Sil; Soulami, Ayoub; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2010-11-02

    In this paper, the microstructure-based finite element modeling method is used as a virtual design tool in investigating the respective influence of various material design parameters on the deformation behaviors of transformation induced plasticity (TRIP) steels. For this purpose, the separate effects of several different material design parameters, such as the volume fraction and stability of austenite phase and the strengths of the constituent phases, on the ultimate tensile strength (UTS) and ductility/formability of TRIP steels are quantitatively examined using different representative volume elements (RVEs) representing different TRIP steels. The computational results suggest that higher austenite stability is helpful in enhancing the ductility and formability of TRIP steels by delaying the martensitic transformation to a later stage, whereas increase of austenite volume fraction and/or ferrite strength alone is not beneficial to improve the performance of TRIP steels. The results in this study also indicate that various material design parameters must be adjusted concurrently to develop high performance TRIP steels. For example, the austenite strength should increase over the ferrite strength in order to induce the gradual/smooth martensitic transformation, and the strength disparity between the ferrite and the freshly-formed martensite phases should decrease in order to avoid higher stress/strain concentration along the phase boundaries. The modeling approach and results presented in this paper can be helpful in providing the deformation fundamentals for the development of high performance TRIP steels.

  7. Hydrogen attack - Influence of hydrogen sulfide. [on carbon steel

    NASA Technical Reports Server (NTRS)

    Eliezer, D.; Nelson, H. G.

    1978-01-01

    An experimental study is conducted on 12.5-mm-thick SAE 1020 steel (plain carbon steel) plate to assess hydrogen attack at room temperature after specimen exposure at 525 C to hydrogen and a blend of hydrogen sulfide and hydrogen at a pressure of 3.5 MN/sq m for exposure times up to 240 hr. The results are discussed in terms of tensile properties, fissure formation, and surface scales. It is shown that hydrogen attack from a high-purity hydrogen environment is severe, with the formation of numerous methane fissures and bubbles along with a significant reduction in the room-temperature tensile yield and ultimate strengths. However, no hydrogen attack is observed in the hydrogen/hydrogen sulfide blend environment, i.e. no fissure or bubble formation occurred and the room-temperature tensile properties remained unchanged. It is suggested that the observed porous discontinuous scale of FeS acts as a barrier to hydrogen entry, thus reducing its effective equilibrium solubility in the iron lattice. Therefore, hydrogen attack should not occur in pressure-vessel steels used in many coal gasification processes.

  8. Influence of microstructural anisotropy on the spallation of 1080 eutectoid steel

    SciTech Connect

    Bourne, N. K.; Millett, J. C. F.; Lopez, M. F.; Vecchio, K. S.; Gray, G. T. , III

    2001-01-01

    While the influence of crystallographic texture on elastic and plastic constitutive response has seen extensive investigation in recent years, the influence of texture on the dynamic fracture of engineering materials remains less extensively explored. In particular, the influence of anisotropy, both textural and morphological, on the spallation behavior of materials remains poorly quantified. In this study, the spallation response of 1080-steel has been studied as a function of microstructural morphological anisotropy. In this study the influence of elongated MnS stringers, resident within a crystallographically isotropic eutectoid steel, on the spallation response of 1080 steel was investigated. That of a fully-pearlitic 1080 steel loaded to 5 GPa was found to be dominated by the heterogeneous nucleation of damage normal and orthogonal to the MnS stringers. Delamination between the matrix pearlitic microstructure and the MnS stringers was seen to correlate to a significantly lower pull-back signal during transverse loading than to that parallel to the stringer axis. The 'pull-back' signals and post-spallation metallographic observations are discussed with reference to the influence of microstructural anisotropy on void nucleation and growth.

  9. INFLUENCE OF MICROSTRUCTURAL ANISOTROPY ON THE SPALLATION OF 1080 EUTECTOID STEEL

    SciTech Connect

    G.T. GRAY; M.F. LOPEZ; ET AL

    2001-06-01

    While the influence of crystallographic texture on elastic and plastic constitutive response has seen extensive investigation in recent years, the influence of texture on the dynamic fracture of engineering materials remains less extensively explored. In particular, the influence of anisotropy, both textural and morphological, on the spallation behavior of materials remains poorly quantified. In this study, the spallation response of 1080-steel has been studied as a function of microstructural morphological anisotropy. In this study the influence of elongated MnS stringers, resident within a crystallographically isotropic eutectoid steel, on the spallation response of 1080 steel was investigated. That of a fully-pearlitic 1080 steel loaded to 5 GPa was found to be dominated by the heterogeneous nucleation of damage normal and orthogonal to the MnS stringers. Delamination between the matrix pearlitic microstructure and the MnS stringers was seen to correlate to a significantly lower pull-back signal during transverse loading than to that parallel to the stringer axis. The ''pull-back'' signals and post-spallation metallographic observations are discussed with reference to the influence of microstructural anisotropy on void nucleation and growth.

  10. Influences of cyclic loading on martensite transformation of TRIP steels

    NASA Astrophysics Data System (ADS)

    Dan, W. J.; Hu, Z. G.; Zhang, W. G.

    2013-03-01

    While austenite transformation into martensite induces increasing of the crack initiation life and restraining of the growth of fatigue cracks in cyclic-loading processes, TRIP-assisted steels have a better fatigue life than the AHSS (Advance High Strength Steels). As two key parameters in the cyclic loading process, strain amplitude and cyclic frequency are used in a kinetic transformation model to reasonably evaluate the phase transformation from austenite into martensite with the shear-band intersections theory, in which strain amplitude and cyclic frequency are related to the rate of shear-band intersection formation and the driving force of phase transformation. The results revealed that the martensite volume fraction increased and the rate of phase transformation decrease while the number of cycles increased, and the martensite volume fraction was almost constant after the number of cycles was more than 2000 times. Higher strain amplitude promotes martensite transformation and higher cyclic frequency impedes phase transformation, which are interpreted by temperature increment, the driving force of phase transformation and the rate of shearband intersection formation.

  11. Assessment of the Critical Parameters Influencing the Edge Stretchability of Advanced High-Strength Steel Sheet

    NASA Astrophysics Data System (ADS)

    Pathak, N.; Butcher, C.; Worswick, M.

    2016-11-01

    The edge formability of ferritic-martensitic DP (dual-phase) and ferritic-bainitic CP (complex-phase) steels was evaluated using a hole expansion test for different edge conditions. Hole expansion tests involving the standard conical punch as well as a custom flat punch were performed to investigate formability when the hole is expanded out-of-plane (conical punch) and in-plane using the flat punch. A range of edge conditions were considered, in order to isolate the influence of a range of factors thought to influence edge formability. The results demonstrate that work hardening and void damage at the sheared edge govern formability, while the sheared surface quality plays a minor or secondary role. A comparison of the edge stretching limits of DP and CP steels demonstrates the advantages of a ferritic-bainitic microstructure for forming operations with severe local deformation as in a stretch-flanging operation. A comparison of a traditional DP780 steel with a CP steel of similar strength showed that the edge stretching limit of the CP steel was three times larger than that of the DP780.

  12. Evaluating the influence of residual stresses on the magnetic properties of electrical steel

    SciTech Connect

    Korzunin, G.S.; Chistyakov, V.K.

    1995-04-01

    The method described for evaluating the influence of residual stresses on the magnetic properties of coiled cold-rolled electrical steel consists in measuring the ratio of the magnetic characteristics that are and are not sensitive to the effect of residual stresses. The evaluation is made from the value of the ratio, using the correlations between its value and the magnetic characteristics studied.

  13. Influence of Nitrogen Addition on Transformation Behavior and Mechanical Properties of Vanadium Microalloyed Steels

    NASA Astrophysics Data System (ADS)

    Ma, Jiangnan; Wang, Ruizhen; Yang, Caifu

    The influence of nitrogen addition on the microstructure and mechanical properties of vanadium microalloyed steels was studied by thermal simulation and bench scale rolling experiment . The results show that addition of nitrogen enhances the starting temperature of transformation, and promotes the formation of intragranular ferrite. Increasing nitrogen promotes acicular ferrite formation, and refines MA constituent. Increasing vanadium promotes the precipitation strengthening, but has little effect on toughness. For steel rich of nitrogen, vanadium mainly precipitates in austenite in the form of VN. For low nitrogen steels, however, vanadium precipitates as VC in ferrite. The lattice misfit degree of austenite-ferrite, VC-ferrite and VN-ferrite are 6.72%, 3.89% and 1.55% respectively. It indicates that VN precipitated in austenite acts as preferential nucleation sites and promotes the intragranular ferrite transformation.

  14. Influence of laser power on microstructure of laser metal deposited 17-4 ph stainless steel

    NASA Astrophysics Data System (ADS)

    Adeyemi, A. A.; Akinlabi, ET; Mahamood, R. M.; Sanusi, K. O.; Pityana, S.; Tlotleng, M.

    2017-08-01

    The influence of laser power on the microstructure of 17-4 PH stainless steel produced by laser metal deposition was investigated. Multiple-trackof 17-4 stainless steel powder was deposited on 316 stainless steel substrate using laser metal deposition, an additive manufacturing process. In this research, laser power was varied between 1.0 kW and 2.6 kW with scanning speed fixed at 1.2 m/s. The powder flow rate and the gas flow rate were also kept constant at values of 5 g/min and 2 l/min respectively. The microstructure was studied under optical microscope and it revealed that the microstructure was dendritic in structure with finer and lesser δ-ferriteat low laser power while the appearance of coarse and more δ-ferriteare seen at higher laser power.

  15. Influence of Additional Electrical Current on Machinability of BN Free-Machining Steel in Turning

    NASA Astrophysics Data System (ADS)

    Tanaka, Ryutaro; Lin, Yongchuan; Hosokawa, Akira; Ueda, Takashi; Yamada, Keiji

    It is widely known that the electromotive force generated at the interface between the cutting tool and work material, during a metal cutting process, influences the cutting mechanism. Previously published papers describe the influence of the passage of electric current through the contact zone between cutting tool and work material, on tool life in cutting several work materials. However, few papers deal with the influence of this electric current on the behavior of a deposited layer called “belag”, observed in turning work materials such as calcium deoxidized steel and boron and nitrogen, BN added steel. This paper deals with the machinability of BN free-machining steel in turning with a supplied current of various values and different directions of flow. The test materials were, BN added steel based AISI 1045 which has good machinability at high cutting speed and standard AISI 1045. Turning was undertaken using one of three types of cutting tool; K10 and P30 carbide and cermet. The power source for additional current supply was a direct current source and the maximum current flowing in the circuit was 20milliamperes (mA). To investigate the influence of supplied current on the characteristics of the turning process, tool life, cutting force and cutting temperature were determined experimentally. When turning with carbide P30 the maximum crater depth in the tool was reduced drastically when the value of supplied current reached 5mA, regardless of its direction of flow, compared with depths at lower current values. This suggests that the additional electrical current promotes generation of the protective layer, on the rake face, in turning BN free-machining steel.

  16. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    NASA Astrophysics Data System (ADS)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  17. Heat treatment temperature influence on ASTM A890 GR 6A super duplex stainless steel microstructure

    SciTech Connect

    Martins, Marcelo; E-mail: marcelo.martins@sulzer.com; Casteletti, Luiz Carlos

    2005-09-15

    Duplex and super duplex stainless steels are ferrous alloys with up to 26% chromium, 8% nickel, 5% molybdenum and 0.3% nitrogen, which are largely used in applications in media containing ions from the halogen family, mainly the chloride ion (Cl{sup -}). The emergence of this material aimed at substituting Copper-Nickel alloys (Cupro-Nickel) that despite presenting good corrosion resistance, has mechanical properties quite inferior to steel properties. The metallurgy of duplex and super duplex stainless steel is complex due to high sensitiveness to sigma phase precipitation that becomes apparent, due to the temperatures they are exposed on cooling from solidification as well as from heat treatment processes. The objective of this study was to verify the influence of heat treating temperatures on the microstructure and hardness of ASTM A890/A890M Gr 6A super duplex stainless steel type. Microstructure control is of extreme importance for castings, as the chemical composition and cooling during solidification inevitably provide conditions for precipitation of sigma phase. Higher hardness in these materials is directly associated to high sigma phase concentration in the microstructure, precipitated in the ferrite/austenite interface. While heat treatment temperature during solution treatment increases, the sigma phase content in the microstructure decreases and consequently, the material hardness diminishes. When the sigma phase was completely dissolved by the heat treatment, the material hardness was influenced only due to ferrite and austenite contents in the microstructure.

  18. Influence of hydrogen on formability and bendability of DP1180 steel for car body application

    NASA Astrophysics Data System (ADS)

    Gao, Q.; Han, F.; Wortberg, D.; Bleck, W.; Liewald, M.

    2016-11-01

    In order to reach future light weight targets, it is increasing necessary to use advanced high strength steels with tensile strength 980 MPa or higher in automotive body-inwhite structures. Due to the sensitivity to hydrogen embrittlement and the limited understanding of various aspects of hydrogen embrittlement on processing and function, the wide application of these steels is still limited. In the current work, the influence of hydrogen on the multiaxial forming behavior was investigated by determining the forming limit curve and bending limit curve of DP1180 steel. Hydrogen concentration in the material was modified by cathodic charging. Then Nakajima tests on hydrogen uncharged and pre-charged samples were carried out in order to adjust and study different strain states resulting in the forming limit curve. In the study of bending limit curve, the steel sheets were pre-strained by Marciniak test. Bending load on the uncharged and pre-charged samples was introduced by VDA238-100 bending tests. The experimental results indicated that the presence of hydrogen affected the formability and bendability of DP1180 steel. A clear difference in the influence of hydrogen at different strain states was observed. When formed in a biaxial strain state via the Nakajima test, the material showed the highest degradation in formability. Moreover, the samples with biaxial pre-loading showed more degradation in bendability comparing to those pre-strained in plane strain and uni-axial paths. Fractography by scanning electron microscope gave evidence of hydrogen-induced cleavage fracture on pre-charged Nakajima samples. Thus this investigation improves the understanding of influences of hydrogen on forming processes and provides important evidence for further studies on HE susceptibility of AHSS for the application on car body constructions.

  19. The factors influencing urinary arsenic excretion and metabolism of workers in steel and iron smelting foundry.

    PubMed

    Shuhua, Xi; Qingshan, Sun; Fei, Wang; Shengnan, Liu; Ling, Yan; Lin, Zhang; Yingli, Song; Nan, Yan; Guifan, Sun

    2014-01-01

    In order to evaluate the degree of arsenic (As) exposure and the factors influencing urinary As excretion and metabolism, 192 workers from a steel and iron smelting plant, with different type of work in production such as roller, steel smelting, iron smelting and metallic charge preparation, were recruited. Information about characteristics of each subject was obtained by questionnaire and inorganic As (iAs), monomethylarsonic acid (MMA), dimethylarsinic acid (DMA) in urine were determined. The results showed that steel smelters had significantly higher concentrations of DMA and total As (TAs) than rollers and metallic charge preparation workers, and iron and steel smelters had a higher value of primary methylation index and lower proportion of the iAs (iAs%) than rollers and metallic charge preparation workers. In steel smelters, urinary As level exceeded the biological exposure index (BEI) limit for urinary As of 35 μg/l by 65.52%, and higher than metallic charge preparation workers (35.14%). The individuals consumed seafood in recent 3 days had a higher TAs than the individuals without seafood consumption. Multivariate logistic regression analysis showed that different jobs, taken Chinese medicine of bezoar and seafood consumption in recent 3 days were significantly associated with urinary TAs exceeded BEI limit value 35 μg/l. Our results suggest that workers in steel and iron smelting plant had a lower level of As exposure, and seafood consumption and taking Chinese medicine of bezoar also could increase the risk of urinary TAs exceeded BEI limit value.

  20. Influence of the Inclusion Shape on the Rolling Contact Fatigue Life of Carburized Steels

    NASA Astrophysics Data System (ADS)

    Neishi, Yutaka; Makino, Taizo; Matsui, Naoki; Matsumoto, Hitoshi; Higashida, Masashi; Ambai, Hidetaka

    2013-05-01

    It has been well known that the flaking failure in rolling contact fatigue (RCF) originates from nonmetallic inclusions in steels, and their apparent size is one of the important factors affecting RCF life. However, the influence of inclusion shape on the RCF life has not been fully clarified. In this study, attention was paid to the influence of the inclusion shape on the RCF life. This was evaluated by using carburized JIS-SCM420 (SAE4320) steels that contained two different shapes of MnS—stringer type and spheroidized type—as inclusions. Sectional observations were made to investigate the relation between the occurrence of shear crack in the subsurface and the shape of MnS. It was found that the RCF life was well correlated with the length of MnS projected to the load axis, and the initiation of shear crack in subsurface was accelerated as the length of MnS increased.

  1. Influence of Thiobacillus Ferroxidans Biofilm on the Corrosion Behavior of Steel A3

    NASA Astrophysics Data System (ADS)

    Li, Songmei; Zhang, Yuanyuan; Liu, Jianhua; Yu, Mei

    Electrochemical measurement and surface analysis methods were employed to investigate the Microbiologically Influenced Corrosion (MIC) influenced by Thiobacillus ferrooxidans biofilm. Electrochemical impedance spectroscopy (EIS) results indicated that the impedance value of steel A3 after 21 days of immersion in sterile solution was much higher than that of T.f solution. Atomic Force Microscopy (AFM) results showed the adsorption state of the microorganism on the metal surface for 7 days of exposure in T.f solution. The morphologies of the surface film were analyzed with the Scanning Electron Microscope (SEM), which showed the changes with exposure time of the film on the metal surface. The special morphology and the heterogeneity of Thiobacillus ferrooxidans biofilm induced the localized corrosion of steel A3. After 21 days of exposure, general corrosion occurred in the sterile solution, while localized corrosion was detected under the effect of Thiobacillus ferrooxidans.

  2. [Prevalence and influence factors of hypertension among the workers exposed to noise in steel making and steel rolling workshop of an iron and steel plant].

    PubMed

    Li, Yanhong; Chen, Guoshun; Yu, Shanfa

    2015-05-01

    To investigate the prevalence and influence factors of hypertension among the workers exposed to noise in steel making and steel rolling workshop of an iron and steel plant. Using cluster sampling method, 3 150 workers exposed to noise participated in this study. According to do questionnaire survey and blood pressure measurement, 2 924 workers were tested, among which 1 313 workers were from steel making workshop and 1 611 workers were from steel rolling workshop. The relationships between different demographic characteristics, different habits, and different cumulative noise exposures of workers exposed to noise and hypertension were analyzed. For the hypertension prevalence rate, the total prevalence rate was 27.43% (802/2 924), the male was higher than the female (29.88 % (753/2 520) vs 12.13% (49/404), χ² = 55.13, P < 0.001), married ones were higher than the unmarried (29.84% (718/2 406) vs 16.22% (84/518), χ² = 39.76, P < 0.001), the smoking subjects were higher than the no smoking (30.31% (438/1 445) vs 24.61% (364/1 479), χ² = 11.93, P = 0.001), drinking ones were higher than the no drinking (31.53% (541/1 716) vs 21.61% (261/1 208), χ² = 35.05, P < 0.001). The hypertension prevalence rates among the subjects with education background in junior high school and below, high school (secondary) and university and above were separately 44.96%(125/278), 29.95%(455/1 519) and 19.70%(222/1 127) (χ² = 81.65, P < 0.001), among cumulative exposure groups 77-89, 90-94, 95-99, 100-104 and 105-113 were separately 8.43% (14/166), 14.48% (53/366), 24.28% (297/1 223), 36.65% (335/914) and 40.39%(103/255) (χ² = 127.58, P < 0.001). Multivariate logistic regression analysis showed that workers who exposed to cumulative noise in 95-99, 100-104 and 105-113 dB(A) ·year had the higher risk of hypertension, the OR (95%CI) were 1.84 (95% CI: 1.35-2.51), 1.74 (95% CI: 1.24-2.45) and 1.68 (95% CI: 1.09-2.58). Drinking (OR = 1.60, 95% CI: 1.32-1.95) and BMI ≥ 24.0 kg

  3. Influence of the Martensitic Transformation on the Microscale Plastic Strain Heterogeneities in a Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Lechartier, Audrey; Martin, Guilhem; Comby, Solène; Roussel-Dherbey, Francine; Deschamps, Alexis; Mantel, Marc; Meyer, Nicolas; Verdier, Marc; Veron, Muriel

    2017-01-01

    The influence of the martensitic transformation on microscale plastic strain heterogeneity of a duplex stainless steel has been investigated. Microscale strain heterogeneities were measured by digital image correlation during an in situ tensile test within the SEM. The martensitic transformation was monitored in situ during tensile testing by high-energy synchrotron X-ray diffraction. A clear correlation is shown between the plasticity-induced transformation of austenite to martensite and the development of plastic strain heterogeneities at the phase level.

  4. On the influence of surfactant over friction properties of steel

    NASA Astrophysics Data System (ADS)

    Upadhyay, R. K.; Kumaraswamidhas, L. A.

    2014-07-01

    Surfactant wetting properties are important for any tribological system. In order to explore these properties the influence of four surfactant i.e. sodium hexametaphosphate (SHMP); zinc dithiodiphosphate (ZDDP); sodium dodecyl sulphate (SDS); and cetrimonium bromide (C-TAB); on the friction behaviour of physical vapour deposition (PVD) coated surfaces were studied using pin on disk tribometer. Anionic, cationic and non-ionic surfactants are dispersed in oil/water medium. Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDX) and X-ray diffraction (XRD) analysis was performed to obtain the surface morphology, chemical composition and structure of the material.

  5. Influence of thermal aging on microstructure and mechanical properties of CLAM steel

    NASA Astrophysics Data System (ADS)

    Huang, Lixin; Hu, Xue; Yang, Chunguang; Yan, Wei; Xiao, Furen; Shan, Yiyin; Yang, Ke

    2013-11-01

    In order to investigate the influence of thermal aging on microstructure and mechanical properties of CLAM (China low activation martensitic) steel, a comparison study was made on the as-tempered and the aged steels. The tempered CLAM steels were subjected to aging treatment at 600 °C for 1100 h and 3000 h, and at 650 °C for 1100 h, respectively. The changes of microstructure were characterized by both transmission electron microscope (TEM) and scanning electron microscope (SEM). The mechanical properties were evaluated by Charpy impact, tensile and Vickers hardness tests. The upper shelf energy (USE) of the thermal aged CLAM steel decreased with the extension of aging time, while the yield strength changed slightly. After long-term thermal aging, the MX type precipitates remained stable. The coarsening of M23C6 and the formation of Laves phase were confirmed by scanning/transmission electron microscopes. The Laves phase was the main factor leading to the increase of DBTT.

  6. Influence of grain size on ultrasonic spectral parameters in AISI type 316 stainless steel

    SciTech Connect

    Kumar, A.; Jayakumar, T.; Palanichamy, P.; Raj, B.

    1999-01-08

    The grain size of a material is an important engineering parameter which influences the mechanical properties such as fatigue, creep, yield strength, impact transition temperature, etc. The reliability of the ultrasonic methods for grain size measurement, particularly amplitude based measurements are highly dependent upon the couplant condition. Therefore, application of these methods may be difficult for some practical applications, where uniform couplant condition can not be maintained. Therefore, it would be useful if a simplified method is developed, which could be used on-line and is free from the above mentioned limitations of the other methods. The shift in the spectral peak frequency has been used for microstructural characterization in carbon steel and for evaluation of structural variations induced by tensile deformation in SUS304 stainless steel. The spectral peak frequency in SUS304 steel was found to increase with increase in the tensile elongation. This was attributed to formation and growth of martensite structures due to tensile deformation resulting in smaller crystalline grains, thus reducing the attenuation due to ultrasonic scattering. The peak frequency has also been found to shift with the change in the grain size in Inconel 600 and copper. In the present study, the shift in the spectral peak frequency and the change in full width at half maximum (FWHM) of the autopower spectrum are correlated with the grain size in AISI type 316 austenitic stainless steel, a widely used structural material in nuclear, chemical, fertilizer and many other industries.

  7. Influence of multi-element ion beam bombardment on the corrosion behavior of iron and steel

    SciTech Connect

    Wei, Tian; Run, Wu; Weiping, Cai; Rutao, Wang ); Godechot, X.; Brown, I. )

    1991-06-01

    The effect of multi-element ion implantation on the corrosion resistance to acid solution has been studied for stainless steel, medium carbon steel, pure iron, and chromium-deposited iron. The implanted elements were Cu, Mo, Cr, Ni, Yb and Ti at doses of each species of from 5 {times} 10{sup 15} to 1 {times} 10{sup 17} cm{sup {minus}2} and at ion energies of up to 100 keV. The stainless steel used was 18-8 Cr-Ni, and the medium carbon steel was 0.45% C. The implanted samples were soaked in dilute sulfuric acid solution for periods up to 48 hours and the weight loss measured by atomic absorption spectroscopy. The kinetic parameter values describing the weight loss as a function of time were determined for all samples. In this paper we summarize the corrosion resistance behavior for the various different combinations of implanted species, doses, and substrates. The influence of the composition and structure of the modified surface layer is discussed.8 refs., 5 figs., 2 tabs.

  8. Influence of Ti on the Hot Ductility of High-manganese Austenitic Steels

    NASA Astrophysics Data System (ADS)

    Liu, Hongbo; Liu, Jianhua; Wu, Bowei; Su, Xiaofeng; Li, Shiqi; Ding, Hao

    2017-07-01

    The influence of Ti addition ( 0.10 wt%) on hot ductility of as-cast high-manganese austenitic steels has been examined over the temperature range 650-1,250 °C under a constant strain rate of 10-3 s-1 using Gleeble3500 thermal simulation testing machine. The fracture surfaces and particles precipitated at different tensile temperatures were characterized by means of scanning electron microscope and X-ray energy dispersive spectrometry (SEM-EDS). Hot ductility as a function of reduction curves shows that adding 0.10 wt% Ti made the ductility worse in the almost entire range of testing temperatures. The phases' equilibrium diagrams of precipitates in Ti-bearing high-Mn austenitic steel were calculated by the Thermo-Calc software. The calculation result shows that 0.1 wt% Ti addition would cause Ti(C,N) precipitated at 1,499 °C, which is higher than the liquidus temperature of high-Mn austenitic steel. It indicated that Ti(C,N) particles start forming in the liquid high-Mn austenitic steel. The SEM-EDS results show that Ti(C,N) and TiC particles could be found along the austenite grain boundaries or at triple junction, and they would accelerate the extension of the cracks along the grain boundaries.

  9. Influence of Zn Coating on Interfacial Reactions and Mechanical Properties During Laser Welding-Brazing of Mg to Steel

    NASA Astrophysics Data System (ADS)

    Li, Liqun; Tan, Caiwang; Chen, Yanbin; Guo, Wei; Hu, Xinbin

    2012-12-01

    To investigate the influence of Zn coating on the joining of magnesium alloy AZ31 to Zn-coated steel, dissimilar metal joining both with and without Zn coating was performed by the laser welding-brazing (LWB) process. Welding characteristics including joint appearance, identification of interfacial reaction layers, and mechanical properties were comparatively studied. The results indicated that the presence of Zn coating promoted the wetting of liquid filler wire on the steel substrate. Heterogeneous interfacial reaction layers formed along the interface between the Mg alloy and Zn-coated steel, whereas no distinct reaction layer and increased concentration of Al were identified at the interface between the Mg alloy and noncoated steel. The maximum tensile-shear strength of Mg/steel lap joint with Zn coating reached 180 N/mm, which was slightly higher than that achieved without Zn coating (160 N/mm). Failure of joint in both cases occurred at the interface; however, the fracture mode was found to differ. For Zn-coated steel, the crack propagated along the Mg-Zn reaction layer and Fe-Al phase, with little Mg-Zn reaction phases remaining on the steel side. As for noncoated steel, some remnants of the seam adhered to the steel substrate.

  10. Influence of Austenitizing Heat Treatment on the Properties of the Tempered Type 410-1Mo Stainless Steel

    NASA Astrophysics Data System (ADS)

    Mabruri, E.; Syahlan, Z. A.; Sahlan; Prifiharni, S.; Anwar, M. S.; Chandra, S. A.; Romijarso, T. B.; Adjiantoro, B.

    2017-05-01

    The modified 410-1Mo stainless steel has been developed with higher tensile strength and elongation compared to the standard 410 stainless steel. This paper reports the influence of austenitizing temperature on the microstructure, hardness, impact resistance and corrosion resistance of the modified 410-1Mo steel. The steel samples were prepared by a process sequence of induction melting, hot forging, annealing, hardening, and tempering. The microstructure of the tempered steels revealed additional phase of delta ferrite at pre-austenitizing temperatures of 950 to 1050 °C and disappeared at a temperature of 1100 °C. The steels which underwent pre-austenitizing at 1100 °C showed the largest sized lath martensite and the largest amount of retained austenite. The tempered steels maintained hardness at austenitizing temperatures of 950 °C to 1000 °C and showed an increasing hardness at austenitizing temperatures from 1000 to 1100 °C. At a range of austenitizing temperatures, it was investigated that the steels exhibited higher impact resistance at 1050 °C. The tempered steels that were pre-austenitized at 950 °C and 1100 °C showed the lowest pitting potential due to the existence of carbides and coarse-high carbon martensite, respectively.

  11. Influence of hydrogen-oxidizing bacteria on the corrosion of low carbon steel: Local electrochemical investigations.

    PubMed

    Moreira, Rebeca; Schütz, Marta K; Libert, Marie; Tribollet, Bernard; Vivier, Vincent

    2014-06-01

    Low carbon steel has been considered a suitable material for component of the multi-barrier system employed on the geological disposal of high-level radioactive waste (HLW). A non negligible amount of dihydrogen (H2) is expected to be produced over the years within the geological repository due to the anoxic corrosion of metallic materials and also to the water radiolysis. The influence of the activity of hydrogen-oxidizing bacteria (HOB) and iron-reducing bacteria (IRB) on carbon steel corrosion is considered in this study because of the high availability of energetic nutriments (H2, iron oxides and hydroxides) produced in anoxic disposal conditions. Local electrochemical techniques were used for investigating the activity of IRB as a promoter of local corrosion in the presence of H2 as electron donor. A local consumption of H2 by the bacteria has been evidenced and impedance measurements indicate the formation of a thick layer of corrosion products.

  12. Microbiologically influenced corrosion of steel during putrefaction of seawater: Evidence for a new mechanism

    SciTech Connect

    Eashwar, M. ); Chandrasekaran, P.; Subramanian, G. ); Balakrishnan, K. )

    1993-02-01

    The influence of putrid seawater on the performance of mild steel has been investigated in laboratory tests with decomposing Ulva lactuca. During a 30-day period, the corrosion of steel was considerably enhanced by increased rates of putrefaction. However, accelerated rates of corrosion in the presence of large amounts of decomposing organisms were limited to the initial stages prior to oxygen depletion and rapid sulfide production. Evidence for microbiological oxidation of sulfur in algal proteins is presented, and this process appears to have a significant effect on pH. Acidification of seawater by thiobacilli and the coexistence of oxygen and sulfide are two important phenomena involved in corrosion enhancement contrary to the prevalent thought emphasizing anaerobic corrosion. Implications of the present findings to natural systems are considered.

  13. Experimental investigation of microbiologically influenced corrosion of selected steels in sugarcane juice environment.

    PubMed

    Wesley, Sunil Bala; Maurya, Devendra Prasad; Goyal, Hari Sharan; Negi, Sangeeta

    2013-12-01

    In the current study, ferritic stainless grades AISI 439 and AISI 444 were investigated as possible construction materials for machinery and equipment in the cane-sugar industry. Their performance in corrosive cane-sugar juice environment was compared with the presently used low carbon steel AISI 1010 and austenitic stainless steel AISI 304. The Tafel plot electrochemical technique was used to evaluate general corrosion performance. Microbiologically influenced corrosion (MIC) behaviour in sugarcane juice environment was studied. Four microbial colonies were isolated from the biofilms on the metal coupon surfaces on the basis of their different morphology. These were characterized as Brevibacillus parabrevis, Bacillus azotoformans, Paenibacillus lautus and Micrococcus sp. The results of SEM micrographs showed that AISI 439 and AISI 304 grades had suffered maximum localized corrosion. MIC investigations revealed that AISI 444 steel had the best corrosion resistance among the tested materials. However from the Tafel plots it was evident that AISI 1010 had the least corrosion resistance and AISI 439 the best corrosion resistance.

  14. Influence of tempering temperature on both the microstructural evolution and elemental distribution in AISI 4340 steels

    NASA Astrophysics Data System (ADS)

    Lim, Nam Suk; Bang, Chan Woo; Das, Sanjeev; Jin, Hyun Woo; Ayer, Raghavan; Park, Chan Gyung

    2012-02-01

    In the present study, the influence of tempering temperature on the microstructural evolution and prior austenite grain boundary segregation of AISI 4340 steels was investigated by transmission electron microscope and atom probe. The transmission electron microscopy results showed a variation in the microstructure and the morphology of carbides with a change in tempering temperature. Additionally, the chemical compositions of the prior austenite grain boundaries and carbides were quantified by atom probe tomography. An increase in the tempering temperature led to a decrease in the amount of carbon segregated at the prior austenite grain boundary from 7.9 to 1.3 at.%. It was found that a higher tempering temperature can accelerate the diffusion of carbon from the prior austenite grain boundary into carbide. However, phosphorus atoms were segregated mainly at the prior austenite grain boundary in steel tempered at 400°C (up to 0.18 at.%). It was found that formation of film-like carbide and phosphorus segregation along the prior austenite grain boundary is the main cause of embrittlement in steel tempered at 400°C.

  15. Influence of Cooling Rate on Phase Formationin Spray-Formed H13 Tool Steel

    SciTech Connect

    K. M. Mchugh; Y. Lin; Y. Zhou; E. J. Lavernia

    2006-04-01

    Spray forming is an effective way to process many tool steels into near-net-shape molds, dies and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern’s features. The pattern is removed and the die is fitted into a standard holding fixture. This approach results in significant cost and lead-time savings compared to conventional machining, Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life over conventional dies. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die’s properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate and other processing parameters during spray processing and heat treatment of H13 tool steel influence phase formation. Results of case studies on spray-formed die performance in forging, extrusion and die casting, conducted by industry during production runs, will be described.

  16. Influence of Shot Peening on Surface Characteristics of High-Speed Steels

    NASA Astrophysics Data System (ADS)

    Harada, Yasunori; Fukaura, Kenzo

    High-speed steels are generally used for the cutting of other hard materials. These are hard materials, and can be used at high temperatures. Therefore, some of them are used for warm metal forming such as forging. However, in the tools used in hot working, an excellent hot hardness and long-life fatigue are strongly required. In the present study, the influence of shot peening on the surface characteristics of high-speed steels was investigated. Shot peening imparts compressive residual stresses on the metal surface, thus improving the fatigue life of the machine parts. In the experiment, the shot peening treatment was performed using an air-type shot peening machine. The shots made of cemented carbide were used. The workpieces were two types, W-type and Mo-type alloys. Surface roughness, compressive residual stress, and hardness of the peened workpieces were measured. It was found that shot peening using the hard shot media was effective in improving the surface characteristics of high-speed steels.

  17. The Influence of Vanadium on Ferrite and Bainite Formation in a Medium Carbon Steel

    NASA Astrophysics Data System (ADS)

    Sourmail, T.; Garcia-Mateo, C.; Caballero, F. G.; Cazottes, S.; Epicier, T.; Danoix, F.; Milbourn, D.

    2017-09-01

    The influence of vanadium additions on transformation kinetics has been investigated in a medium carbon forging steel. Using dilatometry to track transformation during continuous cooling or isothermal transformation, the impact of vanadium on both ferrite-pearlite and bainite has been quantified. Transmission electron microscopy and atom probe tomography have been used to establish whether vanadium was present in solid solution, or as clusters and precipitates. The results show that vanadium in solid solution has a pronounced retarding influence on ferrite-pearlite formation and that, unlike in the case of niobium, this effect can be exploited even during relatively slow cooling. The influence on bainite transformation was found to depend on temperature; an explanation in terms of the effect of vanadium on heterogeneous nucleation is tentatively proposed.

  18. Influence of Gas Atmosphere Dew Point on the Galvannealing of CMnSi TRIP Steel

    NASA Astrophysics Data System (ADS)

    Cho, Lawrence; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2013-11-01

    The Fe-Zn reaction occurring during the galvannealing of a Si-bearing transformation-induced plasticity (TRIP) steel was investigated by field-emission electron probe microanalysis and field-emission transmission electron microscopy. The galvannealing was simulated after hot dipping in a Zn bath containing 0.13 mass pct Al at 733 K (460 °C). The galvannealing temperature was in the range of 813 K to 843 K (540 °C to 570 °C). The kinetics and mechanism of the galvannealing reaction were strongly influenced by the gas atmosphere dew point (DP). After the galvannealing of a panel annealed in a N2+10 pct H2 gas atmosphere with low DPs [213 K and 243 K (-60 °C and -30 °C)], the coating layer consisted of δ (FeZn10) and η (Zn) phase crystals. The Mn-Si compound oxides formed during intercritical annealing were present mostly at the steel/coating interface after the galvannealing. Galvannealing of a panel annealed in higher DP [263 K and 273 K, and 278 K (-10 °C, 0 °C, and +5 °C)] gas atmospheres resulted in a coating layer consisting of δ and Г (Fe3Zn10) phase crystals, and a thin layer of Г 1 (Fe11Zn40) phase crystals at the steel/coating interface. The Mn-Si oxides were distributed homogeneously throughout the galvannealed (GA) coating layer. When the surface oxide layer thickness on panels annealed in a high DP gas atmosphere was reduced, the Fe content at the GA coating surface increased. Annealing in a higher DP gas atmosphere improved the coating quality of the GA panels because a thinner layer of oxides was formed. A high DP atmosphere can therefore significantly contribute to the suppression of Zn-alloy coating defects on CMnSi TRIP steel processed in hot dip galvanizing lines.

  19. 316L stainless steel tubes corrosion influenced by SRB in sea water

    SciTech Connect

    Yoffe, P.

    1997-08-01

    A tube made from SS316L was attacked by stagnated sea water. The typical onion form of the pits were obscured in welded and unwelded sectors of the tube. Iron sulfides FeS{sub 1{minus}x} and FeS{sub 2} (in pyrite form) were observed on effected surface of the tube, in addition to iron chloride and oxide/hydroxide. Theoretical investigation was based on cluster model of alloy and thermodynamic/kinetic characterization of possible reactions. It was concluded that microbially influenced sulfidizing played an accelerating role in the failure that exhibited the typical characteristics for stagnated sea water effect to chromium-nickel stainless steel.

  20. Influence of Alginate on Attachment of Vibrio spp. to Stainless Steel Surfaces in Seawater

    PubMed Central

    Gordon, Andrew S.

    1987-01-01

    The influence of alginate on the attachment of Vibrio alginolyticus and Vibrio pelagius biovar II to stainless steel was investigated. When the bacteria were in stationary phase, alginate decreased the number of attached bacteria in the case of each Vibrio sp. In contrast, when V. pelagius biovar II was grown on alginate and harvested in log phase, attachment was increased. This effect may be due to nutrient availability at the surface or to receptors on the bacterial surface which interact with alginate adsorbed to the metal. PMID:16347345

  1. Influence of the Soil-Structure Interaction on the Design of Steel-Braced Building Foundation

    SciTech Connect

    Azarbakht, Alireza; Ashtiany, Mohsen Ghafory

    2008-07-08

    The modeling and analysis of the superstructure and the foundation for the seismic lateral loads are traditionally done separately. This assumption is an important issue in the design/rehabilitate procedures especially for the short period structures, i.e. steel braced or shear wall systems, which may result to a conservative design. By using more advance procedures, i.e. nonlinear static method, and the incorporation of the soil-structure interaction (SSI), the seismic demand in the lateral resisting system decreases and the design will become more economic. This paper includes an investigation about the influence of the SSI effect on the design of the steel-braced building foundation. The presented example is a three-bay three-storey steel braced frame. Three design methods based on the FEMA 356 guideline and the UBC 97 code are taken in to consideration. The three methods are: (1) linear static analysis based on the UBC 97 code assuming the fixed based condition; (2) linear static analysis based on the FEMA 356 guideline assuming the fixed based condition; and (3) nonlinear static analysis assuming both fixed and flexible based assumptions. The results show that the influence of the SSI on the input demand of the short period building foundations is significant and the foundation design based on the linear static method with the fixed base assumption is so conservative. A simple method is proposed to take the SSI effect in to consideration in the linear static procedure with the fixed base assumption, which is a common method for the engineers. The advantage of this proposed method is the simplicity and the applicability for the engineering purposes.

  2. Influence of the Soil-Structure Interaction on the Design of Steel-Braced Building Foundation

    NASA Astrophysics Data System (ADS)

    Azarbakht, Alireza; Ashtiany, Mohsen Ghafory

    2008-07-01

    The modeling and analysis of the superstructure and the foundation for the seismic lateral loads are traditionally done separately. This assumption is an important issue in the design/rehabilitate procedures especially for the short period structures, i.e. steel braced or shear wall systems, which may result to a conservative design. By using more advance procedures, i.e. nonlinear static method, and the incorporation of the soil-structure interaction (SSI), the seismic demand in the lateral resisting system decreases and the design will become more economic. This paper includes an investigation about the influence of the SSI effect on the design of the steel-braced building foundation. The presented example is a three-bay three-storey steel braced frame. Three design methods based on the FEMA 356 guideline and the UBC 97 code are taken in to consideration. The three methods are: (1) linear static analysis based on the UBC 97 code assuming the fixed based condition; (2) linear static analysis based on the FEMA 356 guideline assuming the fixed based condition; and (3) nonlinear static analysis assuming both fixed and flexible based assumptions. The results show that the influence of the SSI on the input demand of the short period building foundations is significant and the foundation design based on the linear static method with the fixed base assumption is so conservative. A simple method is proposed to take the SSI effect in to consideration in the linear static procedure with the fixed base assumption, which is a common method for the engineers. The advantage of this proposed method is the simplicity and the applicability for the engineering purposes.

  3. Influence of crack depth on the fracture toughness of reactor pressure vessel steel

    SciTech Connect

    Theiss, T.J.; Bryson, J.W.

    1991-01-01

    The Heavy Section Steel Technology Program (HSST) at Oak Ridge National Laboratory (ORNL) is investigating the influence of flaw depth on the fracture toughness of reactor pressure vessel (RPV) steel. Recently, it has been shown that, in notched beam testing, shallow cracks tend to exhibit an elevated toughness as a result of a loss of constraint at the crack tip. The loss of constraint takes place when interaction occurs between the elastic-plastic crack-tip stress field and the specimen surface nearest the crack tip. An increased shallow-crack fracture toughness is of interest to the nuclear industry because probabilistic fracture-mechanics evaluations show that shallow flaws play a dominant role in the probability of vessel failure during postulated pressurized-thermal-shock (PTS) events. Tests have been performed on beam specimens loaded in 3-point bending using unirradiated reactor pressure vessel material (A533 B). Testing has been conducted using specimens with a constant beam depth (W = 94 mm) and within the lower transition region of the toughness curve for A533 B. Test results indicate a significantly higher fracture toughness associated with the shallow flaw specimens compared to the fracture toughness determined using deep-crack (a/W = 0.5) specimens. Test data also show little influence of thickness on the fracture toughness for the current test temperature ({minus}60{degree}C). 21 refs., 5 figs., 3 tabs.

  4. Influence of severe plastic deformation on the structure and properties of ultrahigh carbon steel wire

    SciTech Connect

    Leseur, D R; Sherby, O D; Syn, C K

    1999-07-01

    Ultrahigh-carbon steel wire can achieve very high strength after severe plastic deformation, because of the fine, stable substructures produce. Tensile strengths approaching 6000 MPa are predicted for UHCS containing 1.8%C. This paper discusses the microstructural evolution during drawing of UHCS wire, the resulting strength produced and the factors influencing fracture. Drawing produces considerable alignment of the pearlite plates. Dislocation cells develop within the ferrite plates and, with increasing strain, the size normal to the axis ({lambda}) decreases. These dislocation cells resist dynamic recovery during wire drawing and thus extremely fine substructures can be developed ({lambda} < 10 nm). Increasing the carbon content reduces the mean free ferrite path in the as-patented wire and the cell size developed during drawing. For UHCS, the strength varies as {lambda}{sup {minus}5}. Fracture of these steels was found to be a function of carbide size and composition. The influence of processing and composition on achieving high strength in these wires during severe plastic deformation is discussed.

  5. Influence of environment on the fatigue crack growth behaviour of 12% Cr steel.

    PubMed

    Schönbauer, Bernd M; Stanzl-Tschegg, Stefanie E

    2013-12-01

    In the present work, the influence of different environments on the fatigue crack growth behaviour of 12% Cr steam turbine blade steel is investigated. Fatigue crack growth rates (FCGRs) in the near threshold regime are measured with ultrasonic fatigue testing technique. Fatigue tests are performed in vacuum, air and different aqueous environments with defined chloride and oxygen content. Furthermore, the influence of different stress ratios is investigated. It is found that crack propagation is not necessarily enhanced with increasing corrosiveness. In the aqueous environments, the FCGRs below 10⁻⁸ m/cycle are lower than in air. The threshold stress intensity factor ranges are higher or equal. Observation of the fracture surfaces shows oxide formation and partly intergranular fracture for specimens tested in aqueous environments. Crack closure effects seem to be responsible for this unexpected behaviour.

  6. Influence of annealing conditions on microstructure and phase occurrence in high-alloy CrMnN steels

    SciTech Connect

    Bakajova, Jana; Domankova, Maria; Cicka, Roman; Eglsaeer, Sabine; Janovec, Jozef

    2010-10-15

    The influence of annealing at 750, 800, 850, 900 and 950 deg. C for 4 h on the microstructure and the phase occurrence in two high-alloy CrMnN austenitic stainless steels was investigated using light microscopy, transmission electron microscopy, and thermodynamic calculations. Austenite, {sigma}, and Cr{sub 2}N were identified in both steels experimentally. The experimental results were found to be in good agreement with the thermodynamic predictions. In one of the steels, M{sub 23}C{sub 6} as a non-equilibrium probably residual phase was found. Cr{sub 2}N appeared in the steels either in the form of discrete particles or as a part of cells consisting of alternate lamellae of Cr{sub 2}N and austenite.

  7. The influence of the corrosion product layer generated on the high strength low-alloy steels welded by underwater wet welding with stainless steel electrodes in seawater

    NASA Astrophysics Data System (ADS)

    Bai, Qiang; Zou, Yan; Kong, Xiangfeng; Gao, Yang; Dong, Sheng; Zhang, Wei

    2017-02-01

    The high strength low-alloy steels are welded by underwater wet welding with stainless steel electrodes. The micro-structural and electrochemical corrosion study of base metal (BM), weld zone (WZ) and heat affected zone (HAZ) are carried out to understand the influence of the corrosion product layer generated on the high strength low-alloy steels welded by underwater wet welding with stainless steel electrodes, methods used including, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and scanning electron microscope (SEM). The results indicate that the WZ acts as a cathode and there is no corrosion product on it throughout the immersion period in seawater. The HAZ and BM acts as anodes. The corrosion rates of the HAZ and BM change with the immersion time increasing. In the initial immersion period, the HAZ has the highest corrosion rate because it has a coarse tempered martensite structure and the BM exhibites a microstructure with very fine grains of ferrite and pearlite. After a period of immersion, the BM has the highest corrosion rate. The reason is that the corrosion product layer on the HAZ is dense and has a better protective property while that on the BM is loose and can not inhibit the diffusion of oxygen.

  8. Influence of Corrosion on the Abrasion of Cutter Steels Used in TBM Tunnelling

    NASA Astrophysics Data System (ADS)

    Espallargas, N.; Jakobsen, P. D.; Langmaack, L.; Macias, F. J.

    2015-01-01

    Abrasion on tunnel boring machine (TBM) cutters may be critical in terms of project duration and costs. Several researchers are currently studying the degradation of TBM cutter tools used for excavating hard rock, soft ground and loose soil. So far, the primary focus of this research has been directed towards abrasive wear. Abrasive wear is a very common process in TBM excavation, but with a view to the environment in which the tools are working, corrosion may also exert an influence. This paper presents a selection of techniques that can be used to evaluate the influence of corrosion on abrasion on TBM excavation tools. It also presents the influence of corrosion on abrasive wear for some initial tests, with constant steel and geomaterial and varying properties of the excavation fluids (soil conditioners, anti-abrasion additives and water). The results indicate that the chloride content in the water media greatly influences the amount of wear, providing evidence of the influence of corrosion on the abrasion of the cutting tools. The presence of conditioning additives tailored to specific rock or soil conditions reduces wear. However, when chloride is present in the water, the additives minimise wear rates but fail to suppress corrosion of the cutting tools.

  9. Influence of Heat Input on the Content of Delta Ferrite in the Structure of 304L Stainless Steel GTA Welded Joints

    NASA Astrophysics Data System (ADS)

    Sejč, Pavol; Kubíček, Rastislav

    2011-12-01

    Welding of austenitic stainless steel has its specific issues, even when the weldability is considered good. The main problems of austenitic stainless steel welding are connected with its metallurgical weldability. The amount of the components presented in the structure of stainless steel welded joint affect its properties, therefore the understanding of the behavior of stainless steel during its welding is important for successful processing and allows the fabricators the possibility to manage the resulting issues. This paper is focused on the influence of heat input on the structural changes in GTA welded joints of austenitic stainless steel designated: ASTM SA TP 304L.

  10. Microbiological influenced corrosion resistance characteristics of a 304L-Cu stainless steel against Escherichia coli.

    PubMed

    Nan, Li; Xu, Dake; Gu, Tingyue; Song, Xiu; Yang, Ke

    2015-03-01

    Cu-bearing antibacterial stainless steels have been gaining popularity in recent years due to their strong antibacterial performances. However, only a few studies were reported for their actual performances against microbiologically influenced corrosion (MIC). In this study, electrochemical methods and surface analytical techniques were applied to study the MIC resistance characteristics of a 304L-Cu stainless steel (SS) against Escherichia coli in comparison with 304L SS as control. Corrosion tests for specimens after a 21-day exposure to a Luria-Bertani (LB) culture medium with E. coli demonstrated that the 304L-Cu SS considerably reduced the maximum MIC pit depth and the specific weight loss compared with 304L SS (8.3μm and 0.2mg/cm(2) vs. 13.4μm and 0.6mg/cm(2)). Potentiodynamic polarization tests showed that the corrosion current density of the 304L-Cu SS was as much as 4 times lower than that of the 304L SS, indicating that the 304L-Cu SS is a better choice for applications in MIC-prone environments.

  11. Effect of W-TiO2 composite to control microbiologically influenced corrosion on galvanized steel.

    PubMed

    Basheer, Rubina; Ganga, G; Chandran, R Krishna; Nair, G M; Nair, Meena B; Shibli, S M A

    2013-06-01

    Microorganisms tend to colonize on solid metal/alloy surface in natural environment leading to loss of utility. Microbiologically influenced corrosion or biocorrosion usually increases the corrosion rate of steel articles due to the presence of bacteria that accelerates the anodic and/or cathodic corrosion reaction rate without any significant change in the corrosion mechanism. An attempt was made in the present study to protect hot-dip galvanized steel from such attack of biocorrosion by means of chemically modifying the zinc coating. W-TiO2 composite was synthesized and incorporated into the zinc bath during the hot-dipping process. The surface morphology and elemental composition of the hot-dip galvanized coupons were analyzed by scanning electron microscopy and energy dispersive X-ray spectroscopy. The antifouling characteristics of the coatings were analyzed in three different solutions including distilled water, seawater, and seawater containing biofilm scrapings under immersed conditions. Apart from electrochemical studies, the biocidal effect of the composite was evaluated by analyzing the extent of bacterial growth due to the presence and absence of the composite based on the analysis of total extracellular polymeric substance and total biomass using microtiter plate assay. The biofilm-forming bacteria formed on the surface of the coatings was cultured on Zobell Marine Agar plates and studied. The composite was found to be effective in controlling the growth of bacteria and formation of biofilm thereafter.

  12. Influence of Prior Deformation on the Sensitization Kinetics of Nitrogen Alloyed 316L Stainless Steels

    NASA Astrophysics Data System (ADS)

    Mannepalli, Srinivas; Gupta, Ram Kishor; Kumar, A. Vinod; Parvathavarthini, N.; Mudali, U. Kamachi

    2015-05-01

    This paper presents the influence of prior deformation on the sensitization kinetics of nitrogen-alloyed 316L stainless steels. Systematic investigations were carried out for two varieties of 316L SS containing (i) 0.025% C and 0.14% N; (ii) 0.033% C and 0.11% N. Using ASTM standard A262 Practice A and E tests, time-temperature-sensitization diagrams were constructed for as-received as well as 5-25% cold-worked materials. Using these TTS diagrams, critical cooling rates (CCR) above which there is no risk of sensitization were calculated. TTS diagrams established for these two stainless steels will be useful for avoiding time-temperature combinations that may result in sensitization and susceptibility to IGC. These CCR obtained can be used to optimize heating rates/cooling rates to be followed which will not lead to sensitization during solution annealing, stress-relieving, and dimensional stabilization of critical components for fast breeder reactors.

  13. Influence of Temperature and Grain Size on Austenite Stability in Medium Manganese Steels

    NASA Astrophysics Data System (ADS)

    Zhang, Yulong; Wang, Li; Findley, Kip O.; Speer, John G.

    2017-05-01

    With an aim to elucidate the influence of temperature and grain size on austenite stability, a commercial cold-rolled 7Mn steel was annealed at 893 K (620 °C) for times varying between 3 minutes and 96 hours to develop different grain sizes. The austenite fraction after 3 minutes was 34.7 vol pct, and at longer times was around 40 pct. An elongated microstructure was retained after shorter annealing times while other conditions exhibited equiaxed ferrite and austenite grains. All conditions exhibit similar temperature dependence of mechanical properties. With increasing test temperature, the yield and tensile strength decrease gradually, while the uniform and total elongation increase, followed by an abrupt drop in strength and ductility at 393 K (120 °C). The Olson-Cohen model was applied to fit the transformed austenite fractions for strained tensile samples, measured by means of XRD. The fit results indicate that the parameters α and β decrease with increasing test temperature, consistent with increased austenite stability. The 7Mn steels exhibit a distinct temperature dependence of the work hardening rate. Optimized austenite stability provides continuous work hardening in the temperature range of 298 K to 353 K (25 °C to 80 °C). The yield and tensile strengths have a strong dependence on grain size, although grain size variations have less effect on uniform and total elongation.

  14. Influence of Austempering Heat Treatment on Microstructure and Mechanical Properties of Medium Carbon High Silicon Steel

    NASA Astrophysics Data System (ADS)

    Palaksha, P. A.; Ravishankar, K. S.

    2017-08-01

    In the present investigation, the influence of austempering heat treatment on the microstructure and mechanical properties of medium carbon high silicon steel was evaluated. The test specimens were machined from the as-received steel and were first austenitised at 900 °C for 45 minutes, followed by austempering heat treatment in salt bath at various temperatures 300 °C, 350 °C and 400 °C for a fixed duration of two hours, after that those specimens were air-cooled to room temperature. The characterization studies were carried out using optical microscope, scanning electron microscope (SEM) and x-ray diffractometer (XRD) and then correlated to the hardness and tensile properties. Results indicate that, the specimens austempered at lower temperature i.e. at 300 °C, which offered high hardness, tensile strength and lower ductility (1857 MPa and 13.3 %) due to the presence of acicular bainite i.e. lower bainite and also some martensite in the microstructure. At 350 °C, reduction in the tensile strength and hardness was observed, but comparatively higher ductility, which was favored by the presence of bainite laths i.e. upper bainitic structure along with higher retained austenite content. Finally at 400 °C, reduction in both ductility and tensile strength was observed, which is due to the precipitation of carbides between the banite laths, however good strain hardening response was observed at austempering temperatures of 350 °C and 400 °C.

  15. In a 21-2n deformed stainless steel influence of recovery temperature

    NASA Astrophysics Data System (ADS)

    De Ita, A.; Ugalde, P.; Flores, D.

    2017-01-01

    We present the influence high heat treatment temperature of a nitrogen austenitic stainless steel, deform by cold compression, in 10 different percentages. The steel contains high chromium (19.25 %), nickel (1.5 %) and nitrogen (0.2 %). The typical applications for this alloy are automobile parts and special valves for his excellent mechanical properties and corrosion resistance. Produced by hot rolling, they were subjected homogenized treatment at 975 °C for 45 minutes. Subsequently, deformed, by cold compression. We get ten different deformations, from 3 % to 22 %. These samples then to a heat treatment at 750 °C for one, 2 and 4 hours respectively. To observe the microstructure all samples were metallographic study and measured also their Rockwell C hardness. The initial sample has an austenitic matrix with a small amount of precipitates with a 42 RC average hardness. The homogenized sample had a 39 RC hardness. The deformed samples increased their hardness with a maximum of 49 RC. The samples with the treatment, showed a lower hardness with longer time with high dispersion. The decreased of hardness is due to the elimination of residual stresses and precipitates increasing size.

  16. Influence of cathodic protection on the lifetime extension of painted steel structures

    NASA Astrophysics Data System (ADS)

    Yoo, Y. R.; Cho, H. H.; Take, S.; Kim, J. G.; Kim, Y. S.

    2006-06-01

    For corrosion to occur on a coated metal surface, an electrochemical double layer must be established. Hence, the adhesion between the substrate and the coating must be weakened to enable a separate thin layer of water to be formed at the interface from water that has permeated the coating. To prevent the failure of a painted coating, we applied a cathodic protection method. This method has been controversial for a few years because cathodic protection can induce cathodic delamination of the entire surface, especially near the anode, and also because it is not effective on a not-wetted surface from the anode. We therefore evaluated the efficiency of cathodic protection for 700 days in an atmospheric environment and performed surface observation, AC impedance measurements and corrosion tests. In the case of a noncathodic protected painted steel specimen, blisters formed after 100 days and grew in number for the remainder of the test. However, cathodic protection of the painted steel increased the coating resistance and extended the lifetime of the coating. According to our calculation with the BEASY program, the thickness of the water film under a rain condition barely influenced the protection potential. The high voltage of the cathodic protection and the subsequent cathodic delamination caused the paint to peel off near the anode. Hence, the protection voltage should be controlled in accordance with changes to the environmental condition.

  17. Influence of Temperature and Grain Size on Austenite Stability in Medium Manganese Steels

    NASA Astrophysics Data System (ADS)

    Zhang, Yulong; Wang, Li; Findley, Kip O.; Speer, John G.

    2017-02-01

    With an aim to elucidate the influence of temperature and grain size on austenite stability, a commercial cold-rolled 7Mn steel was annealed at 893 K (620 °C) for times varying between 3 minutes and 96 hours to develop different grain sizes. The austenite fraction after 3 minutes was 34.7 vol pct, and at longer times was around 40 pct. An elongated microstructure was retained after shorter annealing times while other conditions exhibited equiaxed ferrite and austenite grains. All conditions exhibit similar temperature dependence of mechanical properties. With increasing test temperature, the yield and tensile strength decrease gradually, while the uniform and total elongation increase, followed by an abrupt drop in strength and ductility at 393 K (120 °C). The Olson-Cohen model was applied to fit the transformed austenite fractions for strained tensile samples, measured by means of XRD. The fit results indicate that the parameters α and β decrease with increasing test temperature, consistent with increased austenite stability. The 7Mn steels exhibit a distinct temperature dependence of the work hardening rate. Optimized austenite stability provides continuous work hardening in the temperature range of 298 K to 353 K (25 °C to 80 °C). The yield and tensile strengths have a strong dependence on grain size, although grain size variations have less effect on uniform and total elongation.

  18. Influence of nitrogen in the shielding gas on corrosion resistance of duplex stainless steel welds

    SciTech Connect

    Bhatt, R.B.; Kamat, H.S.; Ghosal, S.K.; De, P.K.

    1999-10-01

    The influence of nitrogen in shielding gas on the corrosion resistance of welds of a duplex stainless steel (grade U-50), obtained by gas tungsten arc (GTA) with filler wire, autogenous GTA (bead-on-plate), electron beam welding (EBW), and microplasma techniques, has been evaluated in chloride solutions at 30 C. Pitting attack has been observed in GTA, electron beam welding, and microplasma welds when welding has been carried out using pure argon as the shielding gas. Gas tungsten arc welding with 5 to 10% nitrogen and 90 to 95% argon, as the shielding gas, has been found to result in an improved pitting corrosion resistance of the weldments of this steel. However, the resistance of pitting of autogenous welds (bead-on-plate) obtained in pure argon as the shielding gas has been observed to remain unaffected. Microscopic examination, electron probe microanalysis (EPMA), and x-ray diffraction studies have revealed that the presence of nitrogen in the shielding gas in the GTA welds not only modifies the microstructure and the austenite to ferrite ratio but also results in a nearly uniform distribution of the various alloying elements, for example, chromium, nickel, and molybdenum among the constituent phases, which are responsible for improved resistance to pitting corrosion.

  19. Influence of Deposition Conditions on Fatigue Properties of Martensitic Stainless Steel with Tin Film Coated by Arc Ion Plating Method

    NASA Astrophysics Data System (ADS)

    Fukui, Satoshi; Yonekura, Daisuke; Murakami, Ri-Ichi

    The surface properties like roughness etc. strongly influence the fatigue strength of high-tensile steel. To investigate the effect of surface condition and TiN coating on the fatigue strength of high-strength steel, four-point bending fatigue tests were carried out for martensitic stainless steel with TiN film coated using arc ion plating (AIP) method. This study, using samples that had been polished under several size of grind particle, examines the influence of pre-coating treatment on fatigue properties. A 2-µm-thick TiN film was deposited onto the substrate under three kinds of polishing condition. The difference of the hardness originated in the residual stress or thin deformation layer where the difference of the size of grinding particle of the surface polishing. And it leads the transformation of the interface of the substrate and the TiN film and improves fatigue limit.

  20. The influence of shock pre-strain and peak pressure on spall behavior of 4340 steel

    SciTech Connect

    Zurek, A.K.; Frantz, C.E.; Gray, G.T. III.

    1990-01-01

    A fundamental study of the influence of peak stress amplitude and pre-strain on the spall fracture of pearlitic 4340 steel is presented. Spall tests were performed at projectile velocities to achieve approximately 5, 10 and 15 GPa peak stress amplitudes. Some spall tests were preceded by a pre-shock and recovery test at 10 and 15 GPa. Spall strength measurements suggest that there is a decrease in the spall strength of 4340 with an increase in the shock wave amplitude as the transition pressure of 13.1 GPa is approached. At this transition pressure, a substantial increase in the spall strength, as well as a change in a mode of fracture from brittle to ductile are observed, both attributed to the allotropic phase transformation at this amplitude. 18 refs., 4 figs.

  1. Simulating microbiologically influenced corrosion by depositing extracellular biopolymers on mild steel surfaces

    SciTech Connect

    Roe, F.L.; Lewandowski, Z.; Funk, T.

    1996-10-01

    Electrochemical properties of corroding mild steel (MS) surfaces were measured in real time using three closely spaced microelectrodes. Dissolved oxygen, pH, and ion currents were mapped simultaneously and noninvasively above a MS coupon partially coated with biopolymer gels. Calcium alginate (Ca-Alg [an extracellular biopolymer containing carboxylate functional groups]) and agarose (one without carboxylate functional groups) were tested. Corrosion occurred at approximately the same rate under the two biopolymer spots on the same coupon. Corrosion rates under these biopolymers were {approx} 4 mpy in a weak saline solution. Results suggested corrosion was not influenced by chemical properties of the biopolymer but possibly was controlled by oxygen reduction in noncoated regions of the coupon (i.e., a differential aeration cell).

  2. The Influence of Heat Treatment on the Microstructure and Machinability of a Prehardened Mold Steel

    NASA Astrophysics Data System (ADS)

    Hoseiny, Hamed; Caballero, Francisca G.; M'Saoubi, Rachid; Högman, Berne; Weidow, Jonathan; Andrén, Hans-Olof

    2015-05-01

    The machinability performance of a modified AISI P20 steel, heat treated to have the same hardness but three different microstructures, lower bainite, tempered martensite, and primary spheroidized carbides in a tempered martensite matrix, was studied. The microstructures were characterized using light optical and scanning electron microscopy and X-ray diffraction, and mechanical properties were compared by means of tensile and Charpy V-notch impact tests. The influence of microstructure and the resultant mechanical properties on machinability was studied in the context of single tooth end milling operation. The results showed that the material containing primary spheroidized carbides exhibited a superior machinability at the expense of a marginal loss of tensile strength and impact toughness, with comparable yield strength to that of the material containing tempered martensite. By contrast, the material with bainitic microstructure showed the lowest yield strength and the poorest machinability performance while having the highest uniform elongation.

  3. Influence of the direction of selective laser sintering on machinability of parts from 316L steel

    NASA Astrophysics Data System (ADS)

    Alexeev, V. P.; Balyakin, A. V.; Khaimovich, A. I.

    2017-02-01

    This work presents the results of research of the impact of layer-by-layer growing of workpieces made of 316L steel on their machinability. The results of determination of residual stresses and measurement of hardness of the workpieces grown have been demonstrated. A series of experimental studies has been performed in order to determine the cutting force which occurs in the process of machining. The microstructure of the workpieces grown has been examined. It has been shown that the workpieces machined using Selective Laser Melting technology have the microstructure which is a totality of ‘microwelded seams’, which have a significant influence on the behavior of deformation processes in case of machining. The studies have shown that in case of lateral milling of the horizontally grown workpiece, the codirectional microwelded borders prevent any significant deformation of the misalignment which increases the cutting force by up to 10% as compared with milling of the vertically grown workpiece.

  4. [Influence of dust load on oxidant activity and antioxidant defense parameters of workers in steel factories].

    PubMed

    Zemlianova, M A; Zaĭtseva, N V; Zvezdin, N V; Shliapnikov, D M

    2013-01-01

    The article covers data on levels of oxidative and antioxidant processes under influence of low fibrogenous dust in workers at steel mills. Reliable differences were seen between groups of workers with different dust load, dust particles size in blood, acitvity level of lipid peroxidation products occurrence--that worsens inflammatory reaction and dysfunction of lower respiratory tract. Findings are that occupations--preparation of steelpouring mixtures, converter melters, batchers--with highest silicon content of blood, if compared to other occupations and to the reference group (1.6 and 2.9 times respectively), demonstrated more intense change in parameters of oxidation processes activation (increased level of lipid hydroperoxide and malonic dialdehyde) with depressed antioxidant defense (lower level of general antioxidant defense).

  5. Influence of zirconium on microstructure and toughness of low-alloy steel weld metals

    NASA Astrophysics Data System (ADS)

    Trindade, V. B.; Mello, R. S. T.; Payão, J. C.; Paranhos, R. P. R.

    2006-06-01

    The influence of zirconium on microstructure and toughness of low-alloy steel weld metal was studied. Weld metals with different zirconium contents were obtained adding iron-zirconium alloy in the welding flux formulation. Weld metal chemical composition proved that zirconium was able to be transferred from the flux to the weld metal. The addition of zirconium refined the weld metal microstructure, increasing the acicular ferrite content. Weld metal toughness, determined by means of impact Charpy-V tests, showed that the zirconium addition is beneficial up to a content of 0.005 wt.%. Above this level, zirconium was not able to produce further microstructure refinement, although the toughness was reduced, possibly due to the formation of microconstituent such as the martensite-austenite constituent (M-A), which is considered to be deleterious to the weld metal toughness.

  6. Influence of Laser Peening on Phase Transformation and Corrosion Resistance of AISI 321 steel

    NASA Astrophysics Data System (ADS)

    Karthik, D.; Swaroop, S.

    2016-07-01

    The objective of this study is to investigate the influence of laser peening without coating (LPwC) on austenitic to martensitic (γ → α') phase transformation and corrosion behavior of austenitic stainless steel AISI 321 in 3.5% NaCl environment. Results indicate that LPwC induces a large compressive residual stresses of nearly -854 MPa and γ → α' phase transformation of about 18% (volume fraction). Microstructures of peened surface confirmed the γ → α' phase transformation and showed no grain refinement. Hardness increased slightly with a case depth of 900 μm. Despite the smaller surface roughness introduced, corrosion resistance improved after peening due to compressive residual stresses.

  7. Shock imprint and rolling direction influence upon the breaking tenacity for 2P armor steel

    NASA Astrophysics Data System (ADS)

    Zichil, V.; Coseru, A.; Schnakovszky, C.; Herghelegiu, E.; Radu, C.

    2016-08-01

    The state of art in present literature shows that the breaking tenacity of a material is influenced by the integrity of the structure. Since armors used in aviation and to protect military vehicles are frequently impact loaded, through the contact between armor sheet and projectiles, or other foreign bodies, the authors have proposed to study the dependence between the breaking tenacity of 2P armor steel depending on the direction of the rolling of the armor plate, of the geometry (spherical imprint, pyramidal and linear imprint) and the depth of the deformation that results after impact. Tests were conducted upon CT (ASTM E- 399) specimen type, using the critical factor of stress intensity during the state of planar strain.

  8. Microbiologically influenced corrosion of stainless steel in a nuclear waste facility

    SciTech Connect

    Jenkins, C.F.; Doman, D.L.

    1992-01-01

    Corrosion in stainless steel cooling water piping in a nuclear waste processing facility occurred during an extended system lay-up. The failure characteristics indicated microbiologically influenced corrosion (MIC). The corrosion occurred at welds as pinhole penetrations in the surfaces, which opened into large subsurface void formations. Corrosive attack started in the heat-affected zones of the assembly welds, usually adjacent to fusion lines. Stepwise grinding, polishing, and etching in the affected areas revealed that voids generally grew in the wrought material as uniform, general corrosion. Tunneling (wormholing) erosion was also present. Selective attack occurred within the two-phase weld filler zone. The result was a void wall that was rough and porous-appearing, a consequence of preferential attack on the austenite. The three-dimensional spongy surface was studied optically and with the scanning electron microscope.

  9. Microbiologically influenced corrosion of stainless steel in a nuclear waste facility

    SciTech Connect

    Jenkins, C.F.; Doman, D.L.

    1992-12-31

    Corrosion in stainless steel cooling water piping in a nuclear waste processing facility occurred during an extended system lay-up. The failure characteristics indicated microbiologically influenced corrosion (MIC). The corrosion occurred at welds as pinhole penetrations in the surfaces, which opened into large subsurface void formations. Corrosive attack started in the heat-affected zones of the assembly welds, usually adjacent to fusion lines. Stepwise grinding, polishing, and etching in the affected areas revealed that voids generally grew in the wrought material as uniform, general corrosion. Tunneling (wormholing) erosion was also present. Selective attack occurred within the two-phase weld filler zone. The result was a void wall that was rough and porous-appearing, a consequence of preferential attack on the austenite. The three-dimensional spongy surface was studied optically and with the scanning electron microscope.

  10. Influence of water cavitation peening with aeration on fatigue behaviour of SAE1045 steel

    NASA Astrophysics Data System (ADS)

    Han, B.; Ju, D. Y.; Jia, W. P.

    2007-10-01

    Water cavitation peening (WCP) with aeration is a recent potential method in the surface enhancement techniques. In this method, a ventilation nozzle is adopted to improve the process capability of WCP by increasing the impact pressure, which is induced by the bubble collapse on the surface of components in the similar way as conventional shot peening. In this paper, fatigue tests were conducted on the both-edge-notched flat tensile specimens to assess the influences of WCP on fatigue behaviour of SAE1045 steel. The notched specimens were treated by WCP, and the compressive residual stress distributions in the superficial layer were measured by X-ray diffraction method. The tension-tension ( R = Smin/ Smax = 0.1, f = 10 Hz) fatigue tests and the fracture surfaces observation by scan electron microscopy (SEM) were conducted. The experimental results show that WCP can improve the fatigue life by inducing the residual compressive stress in the superficial layer of mechanical components.

  11. Influence of Vertical Electromagnetic Brake on the Steel/Slag Interface Behavior in a Slab Mold

    NASA Astrophysics Data System (ADS)

    Li, Zhuang; Wang, Engang; Zhang, Lintao; Xu, Yu; Deng, Anyuan

    2017-10-01

    The steel/slag interface behavior under a new type of electromagnetic brake (EMBr), vertical electromagnetic brake (V-EMBr), was investigated. The influence of the magnetic induction intensity, the submerged entry nozzle (SEN) immersion depth, and the port angle of the SEN are investigated numerically. The effect of magnetic induction intensity on the meniscus fluctuation of molten alloy is further studied by the experiments. The results show that the meniscus fluctuation is depressed as the magnetic induction intensity is increased, especially for the region in the vicinity of the narrow face of the slab mold. This result is validated by the following experiments. For the influence of the SEN immersion depth and the port angle, the results show that the meniscus fluctuation is suppressed as the values of the immersion depth and the port angle are increased (absolute values for the port angle). However, the influence of the immersion depth and the port angle are not as sensitive as those in the other type of EMBr, e.g., EMBr Ruler. The industrial application of V-EMBr could benefit from this result.

  12. Influence of incubation temperature on biofilm formation and corrosion of carbon steel by Serratia marcescens

    NASA Astrophysics Data System (ADS)

    Harimawan, Ardiyan; Devianto, Hary; Kurniawan, Ignatius Chandra; Utomo, Josephine Christine

    2017-01-01

    Microbial induced corrosion (MIC) or biocorrosion is one type of corrosion, directly or indirectly influenced by microbial activities, by forming biofilm and adhering on the metal surface. When forming biofilm, the microorganisms can produce extracellular products which influence the cathodic and anodic reactions on metal surfaces. This will result in electrochemical changes in the interface between the biofilm and the metal surface, leading to corrosion and deterioration of the metal. MIC might be caused by various types of microorganism which leads to different corrosion mechanism and reaction kinetics. Furthermore, this process will also be influenced by various environmental conditions, such as pH and temperature. This research is aimed to determine the effect of incubation temperature on corrosion of carbon steel caused by Serratia marcescens in a mixture solution of synthetic seawater with Luria Bertani medium with a ratio of 4:1. The incubation was performed for 19 days with incubation temperature of 30, 37, and 50°C. The analyses of biofilm were conducted by total plate count (TPC), scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FTIR). Biofilm was found to be evenly growth on the surface and increasing with increasing incubation temperature. It consists of functional group of alcohol, alkane, amine, nitro, sulfate, carboxylic acid, and polysulfide. The analyses of the corrosion were conducted by gravimetric and X-ray diffraction (XRD). Higher incubation temperature was found to increase the corrosion rate. However, the corrosion products were not detected by XRD analysis.

  13. Study of Influence of Heat Treatment on Cyclic Properties of L21HMF Cast Steel

    NASA Astrophysics Data System (ADS)

    Mroziński, Stanisław; Golański, Grzegorz

    2016-07-01

    This work presents the results of studies of CrMoV cast steel after long-term service and after regenerative heat treatment (RHT). The cast steel was investigated in the conditions of static and changeable load. The tests were carried out at room temperature and 550 °C. The fatigue lifetime curves were determined and described using the Basquin-Manson-Coffin relationship. It has been shown that the cast steel after RHT is characterized by smaller range of plastic strain and bigger range of stress amplitude, with the same value of total strain, compared with the cast steel after service. For the cast steel after RHT, the observed fatigue properties were different in comparison with the cast steel after service at small and large strains. At room temperature (20 °C) and at elevated temperature (550 °C), there is an increase in the life of samples of the cast steel after RHT in comparison with the samples of the cast steel after service only in the area of large strains ( ɛ ac > 1.2%). For small strains ɛ ac < 0.50%, the life of the cast steel after RHT at the examined temperatures is shorter than that of the cast steel after service. The paper shows that regardless of an explicit improvement in the strength properties (the static and cyclic ones), as a result of the performed RHT, a complete improvement in the fatigue properties of the cast steel does not occur.

  14. Influence of different kinds of rolling on the crystallographic texture and magnetic induction of a NOG 3 wt% Si steel

    NASA Astrophysics Data System (ADS)

    Silva, J. M.; Baêta Júnior, E. S.; Moraes, N. R. D. C.; Botelho, R. A.; Felix, R. A. C.; Brandao, L.

    2017-01-01

    The purpose of this work was to study the influence of different kinds of rolling on the magnetic properties of NOG steel, an electric steel widely used in electrical motors. These properties are highly correlated with the crystallographic texture of the material, which can be changed by rolling. Three kinds of rolling were examined: conventional rolling, cross-rolling and asymmetrical rolling. The crystallographic texture was determined by X-ray diffraction and the magnetic properties were calculated from a theoretical model that related the magnetic induction to crystallographic texture through the anisotropy energy. The results show that cross-rolling yields higher values of magnetic induction than the other processes.

  15. The Influence of Strain-Rate History and Temperature on the Shear Strength of Copper, Titanium and Mild Steel

    DTIC Science & Technology

    1976-03-01

    AFA <r-76.90 o THE INFLUENCE OF S~I~ T IT~ NSTEM PER~ATURE~ O N THE SHEAR STRE N T OF C P E STITANIUM AND MILD STEEL UNIEARrSITY o, ENrGN,,RINSCNE...High-temperature titanium specimen and stainless - steel grips 100 C3 Transmission of torsional wave through mechanical connectors, at (a) 2000C (b...Sellers (1974) showed from hot torsion tests on stainless stcel that the equation does not hold if Z changes by more than about two orders of

  16. Shrinkage Study of Polypropylene Films Laminated on Steel-Influence of the Conformation Processes

    NASA Astrophysics Data System (ADS)

    Ponçot, Marc; Martin, Julien; Dahoun, Abdesselam; Hiver, Jean-Marie; Bourson, Patrice; Verchère, Didier

    2011-05-01

    Nowadays, thermoplastic polymers do not cease to attract the interest of the industrialists as steel / polymer composites for various applications in several domains, such as the automotive and the packaging. The ratio between their wide range of thermo-mechanical properties and their low weight density make these materials a real alternative for the current solutions for the lightening and the reinforcement of structural pieces. Likewise, their working facility is a major asset for performing parts of complex geometry. In this paper, we highlight the narrow relationship between the microstructure of a small impact isotactic polypropylene film, either filled or not by mineral particles (calcite), and its behaviour towards shrinkage which can occur during thermal treatments above its melting temperature. This phenomenon of shrinkage is characterized by dimensional instabilities which can in particular, affect the life cycle of the material. Indeed, they may induce the partial delamination of the steel sheet which is consequently exposed to various environmental aggressions. Corrosive behaviour can occur and cause early breakdown of the material. Influences of the extrusion and stamping processes on the microstructure and the shrinkage are presented. The macromolecular chains orientation of the crystalline phase, the volume damage and the heating parameters are studied, and show a real impact on the phenomenon magnitude. An experimental setup was developed at the laboratory to measure in real-time and with good precision, the displacements induced by shrinkage and the microstructural evolution of the polymer film during different thermal cycles. Finally, an empirical law allowing the shrinkage prediction is presented, taking into account the deformation value and the initial degree of chains orientation. These studies and their results have led to the determination of the optimal parameters settings for the different conformation processes with the aim of reducing

  17. Influence of microstructure on impact properties of 9-18%Cr ODS steels for fusion/fission applications

    NASA Astrophysics Data System (ADS)

    Hadraba, H.; Fournier, B.; Stratil, L.; Malaplate, J.; Rouffié, A.-L.; Wident, P.; Ziolek, L.; Béchade, J.-L.

    2011-04-01

    The paper describes the influence of the microstructure (coming from the extrusion shape, the chemical composition and the thermo-mechanical treatments) of (9-18%)Cr-W-Ti-Y 2O 3 ODS steels on their impact fracture properties. The extrusion shape plays a major role on the impact properties, materials extruded as a rod present a higher upper shelf energy (USE) and a lower ductile to brittle transition temperature (DBTT) compared to materials extruded as plates. The DBTT for the non-recrystallized 14%Cr ferritic steels was shifted towards higher temperatures compared to the 9%Cr tempered ferritic-martensitic steel. Increasing the W and Ti content in 9%Cr tempered ferritic-martensitic ODS steel leads to a USE and a DBTT shifted towards higher energies and higher temperatures respectively. Increasing the yttria content leads to a drop of the impact energy and a shift of the DBTT of ferritic ODS steel towards higher temperatures. The present study highlights extensive splitting of the fracture surfaces and a dependency of the impact energy on the fracture plane orientation according to the microstructure anisotropy.

  18. Experimental investigation of the influence of Mo contained in stainless steel on Cs chemisorption behavior

    NASA Astrophysics Data System (ADS)

    Di Lemma, F. G.; Nakajima, K.; Yamashita, S.; Osaka, M.

    2017-02-01

    Chemisorption phenomena can affect fission products (FP) retention in a nuclear reactor vessel during a severe accident (SA). Detailed information on the FP chemisorbed deposits, especially for Cs, are important for a rational decommissioning of the reactor following a SA, as for the Fukushima Daiichi Power Station. Moreover the retention of Cs will influence the source term assessment and thus improved models for this phenomenon are needed in SA codes. This paper describes the influence on Cs chemisorption of molybdenum contained in stainless steel (SS) type 316. In our experiments it was observed that Cs-Mo deposits (CsFe(MoO4)3, Cs2MoO4) were formed together with CsFeSiO4, which is the predominant compound formed by chemisorption. The Cs-Mo deposits were found to revaporize from the SS sample at 1000 °C, and thus could contribute to the source term. On the other hand, CsFeSiO4 will be probably retained in the reactor during a SA due to its stability.

  19. Research on key influence factors of laser overlap welding of automobile body galvanized steel

    NASA Astrophysics Data System (ADS)

    Chen, Genyu; Mei, Lifang; Zhang, Mingjun; Zhang, Yi; Wang, Zujian

    2013-02-01

    In views of structure characteristics of the auto-body parts, the influences of the beam incident angle and joint gap on the performance of laser overlap welded joints were investigated. The experimental results indicate that there were the critical values of beam incident angle and joint gap during laser overlap welding of galvanized steel. The thickness of sheet and the width of joint had a certain influence on the critical beam incident angle and the limit joint gap. With regard to thicker sheet, the limit joint gap can increase appropriately, but the critical beam incident angle should not be too big. With narrow weld width, the laser beam incident angle can increase appropriately, but the joint gap should not be bigger. Additionally, the critical beam incident angle and the limit joint gap were varied with the thickness of the upper sheet. The tensile-shear tests show that the maximum tensile-shear strength of the joint can be obtained with an optimized beam incident angle and joint gap.

  20. Influence of cutting data on surface quality when machining 17-4 PH stainless steel

    NASA Astrophysics Data System (ADS)

    Popovici, T. D.; Dijmărescu, M. R.

    2017-08-01

    The aim of the research presented in this paper is to analyse the cutting data influence upon surface quality for 17-4 PH stainless steel milling machining. The cutting regime parameters considered for the experiments were established using cutting regimes from experimental researches or from industrial conditions as basis, within the recommended ranges. The experimental program structure was determined by taking into account compatibility and orthogonality conditions, minimal use of material and labour. The machined surface roughness was determined by measuring the Ra roughness parameter, followed by surface profile registration in the form of graphics which were saved on a computer with MarSurf PS1Explorer software. Based on Ra roughness parameter, maximum values were extracted from these graphics and the influence charts of the cutting regime parameters upon surface roughness were traced using Microsoft Excel software. After a thorough analysis of the resulting data, relevant conclusions were drawn, presenting the interdependence between the surface roughness of the machined 17-4 PH samples and the cutting data variation.

  1. Influence of Martensite Fraction on the Stabilization of Austenite in Austenitic-Martensitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Huang, Qiuliang; De Cooman, Bruno C.; Biermann, Horst; Mola, Javad

    2016-05-01

    The influence of martensite fraction ( f α') on the stabilization of austenite was studied by quench interruption below M s temperature of an Fe-13Cr-0.31C (mass pct) stainless steel. The interval between the quench interruption temperature and the secondary martensite start temperature, denoted as θ, was used to quantify the extent of austenite stabilization. In experiments with and without a reheating step subsequent to quench interruption, the variation of θ with f α' showed a transition after transformation of almost half of the austenite. This trend was observed regardless of the solution annealing temperature which influenced the martensite start temperature. The transition in θ was ascribed to a change in the type of martensite nucleation sites from austenite grain and twin boundaries at low f α' to the faults near austenite-martensite (A-M) boundaries at high f α'. At low temperatures, the local carbon enrichment of such boundaries was responsible for the enhanced stabilization at high f α'. At high temperatures, relevant to the quenching and partitioning processing, on the other hand, the pronounced stabilization at high f α' was attributed to the uniform partitioning of the carbon stored at A-M boundaries into the austenite. Reduction in the fault density of austenite served as an auxiliary stabilization mechanism at high temperatures.

  2. Influence of DIT Parameters on the Cementite Spheroidization in a Low-Alloy Medium Carbon Steel

    NASA Astrophysics Data System (ADS)

    Arruabarrena, Jon; López, Beatriz; Rodriguez-Ibabe, Jose M.

    2016-01-01

    The influence of strain, strain rate, and temperature on deformation-induced transformation (DIT) in a low-alloy medium carbon steel is studied. The strain promotes the nucleation of ferrite (deformation-induced ferrite) and also pearlite (deformation-induced pearlite), this last being characterized by a fine interlamellar spacing and morphological instability. At strains ɛ > 0.5, intragranular nucleation activates and further ferrite nucleation over the newly created α/ γ interface takes place, which gives rise to the precipitation of cementite (deformation-induced cementite) at the ferrite boundaries. Soft annealing treatments have been performed on the microstructures obtained by DIT, and the degree of spheroidization has been quantified by image analysis techniques. In comparison to non-deformed conditions, the application of DIT results in a higher degree of spheroidization after soft annealing. Moreover, the EBSD analysis denotes that ferrite grain size refinement is achieved with respect to non-deformed conditions. The degree of spheroidization is highly influenced by the applied strain level and subsequent holding temperature.

  3. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    NASA Astrophysics Data System (ADS)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  4. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    SciTech Connect

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  5. Influence of hydrogen on the strength and ductility of 30KhGSA and EI659 steels in quasi-static and shock-loading tests

    NASA Astrophysics Data System (ADS)

    Ogorodnikov, V. A.; Yukhimchuk, A. A.; Mochalov, M. A.; Andramanov, A. V.; Baurin, A. Yu.; Blikov, A. O.; Boitsov, I. E.; Erunov, S. V.; Maksimkin, I. P.; Malkov, I. L.; Pupkov, A. S.; Shevnin, E. V.

    2016-09-01

    The influence of hydrogen on the strength and ductility of 30KhGSA and EI659 steels in quasi-static and shock-loading tests was studied experimentally. The sensitivity of the steels to hydrogenation in air under normal pressure or in hydrogen at a pressure of 25 MPa was determined from the results of tests of as-received and pre-hydrogenated samples at a temperature of 773 K and a hydrogen pressure of 50 MPa for 24 h. It is found that EI659 steel doped with tungsten and vanadium is less sensitive to hydrogenation than 30KhGSA steel doped with manganese and chromium.

  6. Influence of dissolved hydrogen on the fatigue crack growth behaviour of AISI 4140 steel

    NASA Astrophysics Data System (ADS)

    Ramasagara Nagarajan, Varun

    Many metallic structural components come into contact with hydrogen during manufacturing processes or forming operations such as hot stamping of auto body frames and while in service. This interaction of metallic parts with hydrogen can occur due to various reasons such as water molecule dissociation during plating operations, interaction with atmospheric hydrogen due to the moisture present in air during stamping operations or due to prevailing conditions in service (e.g.: acidic or marine environments). Hydrogen, being much smaller in size compared to other metallic elements such as Iron in steels, can enter the material and become dissolved in the matrix. It can lodge itself in interstitials locations of the metal atoms, at vacancies or dislocations in the metallic matrix or at grain boundaries or inclusions (impurities) in the alloy. This dissolved hydrogen can affect the functional life of these structural components leading to catastrophic failures in mission critical applications resulting in loss of lives and structural component. Therefore, it is very important to understand the influence of the dissolved hydrogen on the failure of these structural materials due to cyclic loading (fatigue). For the next generation of hydrogen based fuel cell vehicles and energy systems, it is very crucial to develop structural materials for hydrogen storage and containment which are highly resistant to hydrogen embrittlement. These materials should also be able to provide good long term life in cyclic loading, without undergoing degradation, even when exposed to hydrogen rich environments for extended periods of time. The primary focus of this investigation was to examine the influence of dissolved hydrogen on the fatigue crack growth behaviour of a commercially available high strength medium carbon low alloy (AISI 4140) steel. The secondary objective was to examine the influence of microstructure on the fatigue crack growth behaviour of this material and to determine the

  7. Microbiologically Influenced Corrosion of 2707 Hyper-Duplex Stainless Steel by Marine Pseudomonas aeruginosa Biofilm.

    PubMed

    Li, Huabing; Zhou, Enze; Zhang, Dawei; Xu, Dake; Xia, Jin; Yang, Chunguang; Feng, Hao; Jiang, Zhouhua; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2016-02-05

    Microbiologically Influenced Corrosion (MIC) is a serious problem in many industries because it causes huge economic losses. Due to its excellent resistance to chemical corrosion, 2707 hyper duplex stainless steel (2707 HDSS) has been used in the marine environment. However, its resistance to MIC was not experimentally proven. In this study, the MIC behavior of 2707 HDSS caused by the marine aerobe Pseudomonas aeruginosa was investigated. Electrochemical analyses demonstrated a positive shift in the corrosion potential and an increase in the corrosion current density in the presence of the P. aeruginosa biofilm in the 2216E medium. X-ray photoelectron spectroscopy (XPS) analysis results showed a decrease in Cr content on the coupon surface beneath the biofilm. The pit imaging analysis showed that the P. aeruginosa biofilm caused a largest pit depth of 0.69 μm in 14 days of incubation. Although this was quite small, it indicated that 2707 HDSS was not completely immune to MIC by the P. aeruginosa biofilm.

  8. CO2 sequestration by mineral carbonation of steel slags under ambient temperature: parameters influence, and optimization.

    PubMed

    Ghacham, Alia Ben; Pasquier, Louis-César; Cecchi, Emmanuelle; Blais, Jean-François; Mercier, Guy

    2016-09-01

    This work focuses on the influence of different parameters on the efficiency of steel slag carbonation in slurry phase under ambient temperature. In the first part, a response surface methodology was used to identify the effect and the interactions of the gas pressure, liquid/solid (L/S) ratio, gas/liquid ratio (G/L), and reaction time on the CO2 removed/sample and to optimize the parameters. In the second part, the parameters' effect on the dissolution of CO2 and its conversion into carbonates were studied more in detail. The results show that the pressure and the G/L ratio have a positive effect on both the dissolution and the conversion of CO2. These results have been correlated with the higher CO2 mass introduced in the reactor. On the other hand, an important effect of the L/S ratio on the overall CO2 removal and more specifically on the carbonate precipitation has been identified. The best results were obtained L/S ratios of 4:1 and 10:1 with respectively 0.046 and 0.052 gCO2 carbonated/g sample. These yields were achieved after 10 min reaction, at ambient temperature, and 10.68 bar of total gas pressure following direct gas treatment.

  9. Microbiologically Influenced Corrosion of 2707 Hyper-Duplex Stainless Steel by Marine Pseudomonas aeruginosa Biofilm

    PubMed Central

    Li, Huabing; Zhou, Enze; Zhang, Dawei; Xu, Dake; Xia, Jin; Yang, Chunguang; Feng, Hao; Jiang, Zhouhua; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2016-01-01

    Microbiologically Influenced Corrosion (MIC) is a serious problem in many industries because it causes huge economic losses. Due to its excellent resistance to chemical corrosion, 2707 hyper duplex stainless steel (2707 HDSS) has been used in the marine environment. However, its resistance to MIC was not experimentally proven. In this study, the MIC behavior of 2707 HDSS caused by the marine aerobe Pseudomonas aeruginosa was investigated. Electrochemical analyses demonstrated a positive shift in the corrosion potential and an increase in the corrosion current density in the presence of the P. aeruginosa biofilm in the 2216E medium. X-ray photoelectron spectroscopy (XPS) analysis results showed a decrease in Cr content on the coupon surface beneath the biofilm. The pit imaging analysis showed that the P. aeruginosa biofilm caused a largest pit depth of 0.69 μm in 14 days of incubation. Although this was quite small, it indicated that 2707 HDSS was not completely immune to MIC by the P. aeruginosa biofilm. PMID:26846970

  10. Electron mediators accelerate the microbiologically influenced corrosion of 304 stainless steel by the Desulfovibrio vulgaris biofilm.

    PubMed

    Zhang, Peiyu; Xu, Dake; Li, Yingchao; Yang, Ke; Gu, Tingyue

    2015-02-01

    In the microbiologically influenced corrosion (MIC) caused by sulfate reducing bacteria (SRB), iron oxidation happens outside sessile cells while the utilization of the electrons released by the oxidation process for sulfate reduction occurs in the SRB cytoplasm. Thus, cross-cell wall electron transfer is needed. It can only be achieved by electrogenic biofilms. This work hypothesized that the electron transfer is a bottleneck in MIC by SRB. To prove this, MIC tests were carried out using 304 stainless steel coupons covered with the Desulfovibrio vulgaris (ATCC 7757) biofilm in the ATCC 1249 medium. It was found that both riboflavin and flavin adenine dinucleotide (FAD), two common electron mediators that enhance electron transfer, accelerated pitting corrosion and weight loss on the coupons when 10ppm (w/w) of either of them was added to the culture medium in 7-day anaerobic lab tests. This finding has important implications in MIC forensics and biofilm synergy in MIC that causes billions of dollars of damages to the US industry each year. Copyright © 2014 Elsevier B.V. All rights reserved.

  11. Influence of deformation on structural-phase state of weld material in St3 steel

    SciTech Connect

    Smirnov, Alexander Ababkov, Nicolay Ozhiganov, Yevgeniy; Popova, Natalya; Zboykova, Nadezhda Koneva, Nina

    2016-01-15

    The structural-phase condition of the weld material subjected to the plastic deformation was investigated using the translucent diffraction electron microscopy method. The investigations were carried out near the joint of the weld and the base metal. The seam was done by the method of manual arc welding without artificial defects. The St3 steel was taken as the welded material. Influence of the plastic deformation on morphology, phase composition, defect structure and its parameters of weld metal was revealed. All investigations were done at the distance of 0.5 mm from the joint of the weld and the base metal at the deformation degrees from 0 to 5% and after destruction of a sample. It was established that deformation of the sample did not lead to qualitative changes in the structure (the structure is still presented by ferrite-pearlite mixture) but changed the quantitative parameters of the structure, namely, with the increase of plastic deformation a part of the pearlite component becomes more and more imperfect. In the beginning it turns into the destroyed pearlite then into ferrite, the volume fraction of pearlite is decreased. The polarization of dislocation structure takes place but it doesn’t lead to the internal stresses that can destroy the sample.

  12. The influence of electropolishing on the corrosion resistance of 316L stainless steel.

    PubMed

    Sutow, E J

    1980-09-01

    A study was conducted which examined the influence of electropolishing on the corrosion resistance of a cold rolled 316L stainless steel. Test specimens were surface prepared to a final mechanical finish of wetted 600 grit SiC paper, prior to electropolishing. An o-H3PO4/Glycerol/H2O electropolishing solution was employed for times of 15, 20, and 25 min. Control specimens were surface prepared only to the final mechanical finish. Anodic polarization tests were performed in a deaerated Ringer's solution (37 degrees C) which was acidified to pH 1, with HCl. The electropolished specimens demonstrated increased corrosion resistance, when compared to the control specimens. This was evidenced for the former by more anodic corrosion and breakdown potentials, and the absence of a dissolution peak which was observed for the control specimens at the initial polarization potentials. Surface hardness measurements indicated that this increase in corrosion resistance was produced, in part, by the removal of the cold worked surface layer produced by the mechanical finish. In terms of increasing corrosion resistance, no optimum electropolishing time was found within the 15-25 min treatment period.

  13. Influence of deformation on structural-phase state of weld material in St3 steel

    NASA Astrophysics Data System (ADS)

    Smirnov, Alexander; Kozlov, Eduard; Ababkov, Nicolay; Popova, Natalya; Nikonenko, Elena; Ozhiganov, Yevgeniy; Zboykova, Nadezhda; Koneva, Nina

    2016-01-01

    The structural-phase condition of the weld material subjected to the plastic deformation was investigated using the translucent diffraction electron microscopy method. The investigations were carried out near the joint of the weld and the base metal. The seam was done by the method of manual arc welding without artificial defects. The St3 steel was taken as the welded material. Influence of the plastic deformation on morphology, phase composition, defect structure and its parameters of weld metal was revealed. All investigations were done at the distance of 0.5 mm from the joint of the weld and the base metal at the deformation degrees from 0 to 5% and after destruction of a sample. It was established that deformation of the sample did not lead to qualitative changes in the structure (the structure is still presented by ferrite-pearlite mixture) but changed the quantitative parameters of the structure, namely, with the increase of plastic deformation a part of the pearlite component becomes more and more imperfect. In the beginning it turns into the destroyed pearlite then into ferrite, the volume fraction of pearlite is decreased. The polarization of dislocation structure takes place but it doesn't lead to the internal stresses that can destroy the sample.

  14. Influence of sulfur and welding conditions on penetration in thin strip stainless steel

    SciTech Connect

    Scheller, P.R. ); Brooks, R.F.; Mills, K.C. . Division of Materials Metrology)

    1995-02-01

    Welding trials and surface tension measurements have been carried out on 304 stainless steels with sulfur (S) contents between 20 and 100 ppm. Surface tension measurements, determined by the levitated drop method, indicated that the temperature coefficient of surface tension (d[gamma]/dT) changed from negative to positive values at S contents exceeding approximately 50 ppm. Strips with a thickness of approximately 1 mm were GTA welded on both single-electrode, small-scale and multi-electrode industrial-scale units. Welding speeds of 1 to 2 m min[sup [minus]1] were used on the small-scale unit and up to 5 m min[sup [minus]1] on the industrial unit. The weld penetration was found to increase, for both full and partial penetration welds, with (1) increasing sulfur contents; and (2) increasing linear energy. On the small scale-unit markedly higher penetration was observed in heats with S contents > 60 ppm. But the influence of S contents was only of minor importance for welds obtained on the industrial unit. It was found that the similar weld geometry could be obtained for both low ([<=] 60 ppm) and high (> 60 ppm) sulfur contents by careful adjustment of welding parameters. The observed changes in weld geometry are consistent with the proposition that the fluid flow in the weld pool is dominated by thermo-capillary (Marangoni) forces during the GTA welding of thin strips.

  15. Influence of features of the original structure on the phase transformations and properties of steel in heat treatment

    NASA Astrophysics Data System (ADS)

    D'yachenko, S. S.

    1987-10-01

    The original condition of the steel influences not only the kinetics of phase transformations but also the position of the critical points, the degree of recrystallization at a certain temperature in the intercritical temperature range, the composition of the phases formed, and the morphological characteristics of the structures formed. As the result the use of the Fe-C phase diagram for a quantitative description of the process of the α→γ-transformation even at low heating rates is invalid.

  16. Influence of deformation behavior, oxydation, and temperature on the long time cyclic stress behavior of high temperature steels

    NASA Technical Reports Server (NTRS)

    Maile, K.

    1982-01-01

    The influence of different parameters on the creep-fatigue behavior of several steel alloys was investigated. The higher the temperature the lower the crack initiation value. Pauses during the cycle reduce the damage. Oxidation reduces and protective gas increases the lifetime. Prior loading and prior deformation reduce the lifetime. Short annealing slightly affects the cycle stress behavior. The test results do not satisfactorily agree with methods of extrapolation and damage accumulation.

  17. Simulation study on factors influencing the entrainment behavior of liquid steel as bubbles pass through the steel/slag interface

    NASA Astrophysics Data System (ADS)

    Li, Xiang; Bao, Yan-ping; Wang, Min; Lin, Lu

    2016-05-01

    In this study, a water/silicone oil interface was used to simulate the steel/slag interface in a converter. A high-speed camera was used to record the entrainment process of droplets when air bubbles were passed through the water/silicone oil interface. Motion parameters of the bubbles and droplets were obtained using particle kinematic analysis software, and the entrainment rate of the droplets was calculated. It was found that the entrainment rate decreased from 29.5% to 0 when the viscosity of the silicone oil was increased from 60 mPa·s to 820 mPa·s in the case of bubbles with a 5 mm equivalent diameter passing through the water/silicone oil interface. The results indicate that increasing the viscosity of the silicone oil is conducive to reducing the entrainment rate. The entrainment rate increased from 0 to 136.3% in the case of silicone oil with a viscosity of 60 mPa·s when the equivalent diameter of the bubbles was increased from 3 mm to 7 mm. We therefore conclude that small bubbles are also conductive to reducing the entrainment rate. The force analysis results for the water column indicate that the entrainment rate of droplets is affected by the velocity of the bubble passing through the water/silicone oil interface and that the entrainment rate decreases with the bubble velocity.

  18. Shear-flow induced detachment of Saccharomyces cerevisiae from stainless steel: influence of yeast and solid surface properties.

    PubMed

    Guillemot, Gaëlle; Vaca-Medina, Guadalupe; Martin-Yken, Helene; Vernhet, Aude; Schmitz, Philippe; Mercier-Bonin, Muriel

    2006-05-01

    The present study focused on the shear-induced detachment of Saccharomyces cerevisiae in adhesive contact with a 316L stainless steel surface using a shear stress flow chamber, with a view to determining the respective influence of the yeast surface properties and the support characteristics. The effect of cultivation of S. cerevisiae yeast cells on their subsequent detachment from the solid surface was particularly investigated. In order to elucidate the role of stainless steel, non-metallic supports were used as control, covering a broad range of surface properties such as surface free energy and roughness: polypropylene (hydrophobic), polystyrene (mildly hydrophobic, similar to stainless steel) and glass (hydrophilic). All materials were very smooth with respect to the size of yeast. First, experiments were carried out on two types of yeast cells, just rehydrated in saline solution, a biological model widely used in the literature. The influence of the ionic strength (1.5 and 150 mM NaCl) on glass and stainless steel was evaluated. Unlike on glass, no clear evidence was found for electrostatic repulsion with stainless steel since high adhesion was observed whatever the ionic strength. A lack of correlation in adhesion results was also obtained when considering the surface physico-chemical characteristics of type I (hydrophilic) and type II (hydrophobic) rehydrated cells and those of both polymers. It was postulated that unavoidable "sticky" compounds were present on the cell wall, which could not be completely removed during the successive washings of the rehydrated cell suspension before use. This could dramatically alter the yeast surface properties and modify the adhesion strength, thus clearly demonstrating the necessity to work with yeast coming from fresh cultures. Biologically active yeast cells were then used. Once cultured, type I- and type II-yeast cells were shown to exhibit the same hydrophilic properties. Regardless of the material used, for the

  19. On the Influence of Laser Cladding and Post-processing Strategies on Residual Stresses in Steel Specimens

    NASA Astrophysics Data System (ADS)

    Köhler, H.; Rajput, R.; Khazan, P.; Kornmeier, J. Rebelo

    Thermal cycles during laser cladding can alter mechanical properties of the original part significantly. In case of cyclically loaded parts residual stresses are suspected to be a property strongly determining fatigue life. Therefore, in this paper the influence of processing and post-processing strategies on resulting residual stresses are determined by neutron-diffraction. A low-alloy as well as a high-alloy steel have been considered within this study, both cladded with the Co-based superalloy Stellite 21. Processing speed and post-treatment by laser annealing and by deep rolling strategies have been tested. Residual stresses in low-alloyed steel show high sensitivity on applied treatment strategies. In the present study only deep rolling induced compressive residual stress close to the part surface. In high-alloy steel compressive stress in this area resulted directly after laser cladding, where its magnitude depends on processing speed. A compressive residual stress statewhich is suspected to be beneficial for fatigue strength could be achieved at the two representative steels.

  20. Influence of ion nitriding regime on mechanical properties and fracture mechanism of austenitic steel subjected to different thermomechanical treatments

    NASA Astrophysics Data System (ADS)

    Moskvina, Valentina; Astafurova, Elena; Ramazanov, Kamil; Melnikov, Eugene; Maier, Galina; Budilov, Vladimir

    2016-11-01

    The effect of thermomechanical treatments and low-temperature ion nitriding on mechanical properties and a fracture mechanism of stable austenitic stainless steel Fe-17Cr-13Ni-1.7Mn-2.7Mo-0.5Si-0.01C (in wt %, 316L-type) was investigated. Irrespective of initial heat treatments of steel and the regime of nitrogen saturation, traditional ion nitriding and nitriding with hollow cathode effect do not influence the stages of plastic flow and strain hardening; instead, they contribute to surface hardening of steel samples and reduce their plastic properties due to formation of a brittle surface layer. Ion nitriding leads to formation of a hardened surface layer with the microhardness of 12 GPa. Formation of a high-defective grain/subgrain structure with high dislocation density contributes to strengthening of steel samples under ion nitriding and formation of a thicker strengthened layer in comparison with fine-crystalline and coarse-crystalline samples.

  1. The Influence of Forge Reduction Ratio on the Tensile and Impact Properties of a Low-Alloy ESR (Electroslag Remelting) Steel

    DTIC Science & Technology

    1986-01-01

    phenomenon occurs. The ESR steel investigated was a low sulphur (0.002%) - . AISI 4340 grade in the heat treated condition. Attention is also directed toward...MRL-R-985 THE INFLUENCE OF FORGE REDUCTION RATIO ON THE TENSILE AND IMPACT PROPERTIES OF A LOW-ALLOY ESR STEEL G.M. Weston LEC I . ;T E; ’ :cX NMI 5- i...RESEARCH LABORATORIES REPORT MRL-R-98 5 THE INFLUENCE OF FORGE REDUCTION RATIO ON THE TENSILE AND IMPACT PROPERTIES OF A LOW-ALLOY ESR STEEL G.M. Weston

  2. Influence of Aluminum Coating and Diffusion Affecting Additives on Dissimilar Laser Joining of Steel and Aluminum

    NASA Astrophysics Data System (ADS)

    Bergmann, J. P.; Stambke, M.; Schmidt, S.

    Steel as well as aluminum play an essential role for multi-material construction in the field of lightweight design. However, the thermal metallurgical joining of these materials is difficult due to their different physical properties and the formation of intermetallic phases. This paper describes investigations on laser joining of aluminum plated steel with aluminum. Furthermore examinations with additives acting as diffusion barriers were carried out. The results indicate that the aluminum coating is advantageous for the joint. The growth of intermetallic phases can be reduced by application of carbon and tungsten to the steel sheet tip.

  3. The Influence of TIG Welding Thermal Cycles on HSLA-100 Steel Plate

    DTIC Science & Technology

    1993-11-01

    THERMAL CYCLES ON HSLA-100 STEEL PLATE Alan G. Fox Sanjiwan D. Bhole November 1993 Approved for public release; distribution is unlimited Prepared for...Cycles on HSLA-100 Steel Plate I. AUTHOR(S) N00167-93-WR-30331 Alan G3. Fox and Sanjiwan D. Bhole 7. PERFORMING ORGANIZATION MAMES(S) AND ADORESS(ES...welds were performed on U.S. Navy HSLA-100 steel . Power variations in these welds was achieved by altering the welding speed, voltage and current and

  4. Influence of processing on the cryogenic mechanical properties of high strength high manganese stainless steel

    SciTech Connect

    Ogawa, R.; Morris, J.W. Jr.

    1983-08-01

    New high strength structural steels have been required for the large superconducting magnets that will be used for the next step test facility for fusion reactor research. The new materials must have high yield strength accompanied with better toughness and better fatigue resistance compared with the conventional nitrogen-strengthened stainless steels such as AISI 304LN and 316LN that were used for the cases of the toroidal field coils for the Large Coil Project. A number of new high manganese austenitic steels have been proposed for new cryogenic structural alloys since they can offer low cost, stable austenite and high strength.

  5. Influence of pulsating magnetic field on softening behavior of cold rolled AISI 4340 steel at room temperature

    SciTech Connect

    Prasad, S.N.; Singh, P.N.; Singh, V.

    1996-06-15

    The mechanical behavior of a ferromagnetic material is influenced by presence of magnetic field. The rate of stress relaxation in nickel increases by a.c. magnetic field of 11 Oersted (Oe) and 60 Hz. The application of 800 Oe steady magnetic field accelerates the process of creeping in high purity iron. The purpose of the present investigation was to examine the influence of pulsating magnetic field of 942 Oe, produced by a.c. current (50Hz), on the softening behavior of AISI 4340 steel, cold rolled to 20, 60, and 80%.

  6. Influence of nitrogen alloying on hydrogen embrittlement in AISI 304-type stainless steels

    NASA Astrophysics Data System (ADS)

    Hannula, Simo-Pekka; Hänninen, Hannu; Tähtinen, Seppo

    1984-12-01

    Hydrogen embrittlement of AISI 304-type austenitic stainless steels has been studied with special emphasis on the effects of the nitrogen content of the steels. Hydrogen charging was found to degrade the mechanical properties of all the steels studied, as measured by a tensile test. The fracture surfaces of hydrogen charged specimens were brittle cleavage-like whereas the uncharged specimens showed ductile, dimpled fracture. In sensitized materials transgranular cleavage mode of fracture was replaced by an intergranular mode of fracture and the losses of mechanical properties were higher. Nitrogen alloying decreased the hydrogen-induced losses of mechanical properties by increasing the stability of austenite. In sensitized steels the stability of austenite and nitrogen content were found to have only a minor effect on hydrogen embrittlement, except when sensitization had caused α'-martensite transformation at the grain boundaries.

  7. Influence of heat treatment on mechanical properties of 300M steel

    NASA Technical Reports Server (NTRS)

    Youngblood, J. L.; Raghavan, M.

    1975-01-01

    Tests show that 300M steel should be austenitized at temperatures above 1,800 deg. F to yield best combintion of strength and thickness. Tempering should be performed at temperatures between 400 and 600 deg. F

  8. The influence of oxygen on the impact toughness and microstructure of steel weld metal

    SciTech Connect

    Sato, Yoshihiro; Kuwana, Takeshi; Maie, Tsuyoshi

    1995-12-31

    A steel plate was welded in a low oxygen potential welding atmosphere. The weld metal obtained is classified in two groups on the oxygen content, very low oxygen content (less than 0.002 mass %) weld metal and relatively high oxygen content (over 0.015 mass%) weld metal. The effect of oxygen in steel weld metal on the Charpy v-notch impact values and the microstructure is investigated and discussed. Very low oxygen content steel weld metal shows superior impact toughness at 273 K as well as the well-known ``optimum oxygen`` containing steel weld metal. The very low oxygen weld metal has relatively large amounts of grain boundary ferrite and side plate ferrite microstructure, instead of upper bainite compared with the relatively high oxygen content weld metal.

  9. Influence of laser shock peening on irradiation defects in austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Lu, Qiaofeng; Su, Qing; Wang, Fei; Zhang, Chenfei; Lu, Yongfeng; Nastasi, Michael; Cui, Bai

    2017-06-01

    The laser shock peening process can generate a dislocation network, stacking faults, and deformation twins in the near surface of austenitic stainless steels by the interaction of laser-driven shock waves with metals. In-situ transmission electron microscopy (TEM) irradiation studies suggest that these dislocations and incoherent twin boundaries can serve as effective sinks for the annihilation of irradiation defects. As a result, the irradiation resistance is improved as the density of irradiation defects in laser-peened stainless steels is much lower than that in untreated steels. After heating to 300 °C, a portion of the dislocations and stacking faults are annealed out while the deformation twins remain stable, which still provides improved irradiation resistance. These findings have important implications on the role of laser shock peening on the lifetime extension of austenitic stainless steel components in nuclear reactor environments.

  10. Influence of alloying elements on corrosion resistance of low alloy steels in marine environment

    SciTech Connect

    Wei, F.I.

    1995-09-01

    Most area of the earth is ocean. Therefore, exploitation of marine resources and utilization of marine space rapidly increase in recent years. Most of marine structures, such as wharfs, oil drilling platforms, coastal bridges, airports, etc. are mainly constructed by steel. It is therefore very important to develop marine corrosion resistant steels that do not require protection and are inexpensive. In this study, a series of low alloy steels were prepared by the method of experimental design as well as conventional design to study the effects of alloying elements on the marine corrosion resistance, under consideration of the requirement of mechanical properties. All steels were cyclically dipped to synthetic sea water in the laboratory for 7 weeks or exposed in the Taichung Harbor for more than 4 years. Both test results show similar tendency of the effects of alloying elements, but the effects of fouling on pitting were only observed in the latter. Addition of phosphorus and copper can improve the general corrosion resistance in atmospheric splash zone and titanium has the same effect in sea water. Molybdenum can improve the general corrosion resistance in both splash and tidal zones and pitting resistance in tidal and submerged zones. Due to enrichment of the alloying elements in the rust resulting in development of inner dense rust layer and change of rust composition, the anti-corrosion ability of most designed steels can be enhanced in marine environment. In addition, the corrosion resistance of most tested steels is superior to plain carbon steel (A-36) and weathering steel (Acr-Ten A) in Taichung Harbor.

  11. Influence of Atomic Oxygen Exposure on Friction Behavior of 321 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Liu, Y.; Yang, J.; Ye, Z.; Dong, S.; Zhang, L.; Zhang, Z.

    Atomic oxygen (AO) exposure testing has been conducted on a 321 stainless steel rolled 1 mm thick sheet to simulate the effect of AO environment on steel in low Earth orbit (LEO). An atomic oxygen exposure facility was employed to carry out AO experiments with the fluence up to ~1021 atom/cm2. The AO exposed specimens were evaluated in air at room temperature using a nanoindenter and a tribological system. The exposed surfaces were analyzed usign XPS technique.

  12. Influence of the post-weld surface treatment on the corrosion resistance of the duplex stainless steel 1.4062

    NASA Astrophysics Data System (ADS)

    Rosemann, P.; Müller, C.; Baumann, O.; Modersohn, W.; Halle, T.

    2017-03-01

    The duplex stainless steel 1.4062 (X2CrNiN22-2) is used as alternative material to austenitic stainless steels in the construction industry. The corrosion resistance of welded seams is influenced by the base material, the weld filler material, the welding process and also by the final surface treatment. The scale layer next to the weld seam can be removed by grinding, pickling, electro-polished or blasting depending on the application and the requested corrosion resistance. Blasted surfaces are often used in industrial practice due to the easier and cheaper manufacturing process compared to pickled or electro-polished surfaces. Furthermore blasting with corundum-grain is more effective than blasting with glass-beads which also lower the process costs. In recent years, stainless steel surfaces showed an unusually high susceptibility to pitting corrosion after grinding with corundum. For this reason, it is now also questioned critically whether the corrosion resistance is influenced by the applied blasting agent. This question was specifically investigated by comparing grinded, pickled, corundum-grain- and glass-bead-blasted welding seams. Results of the SEM analyses of the blasting agents and the blasted surfaces will be presented and correlated with the different performed corrosion tests (potential measurement, KorroPad-test and pitting potential) on welding seams with different surface treatments.

  13. Influence of cooling rate on secondary phase precipitation and proeutectoid phase transformation of micro-alloyed steel containing vanadium

    NASA Astrophysics Data System (ADS)

    Dou, Kun; Meng, Lingtao; Liu, Qing; Liu, Bo; Huang, Yunhua

    2016-05-01

    During continuous casting process of low carbon micro-alloyed steel containing vanadium, the evolution of strand surface microstructure and the precipitation of secondary phase particles (mainly V(C, N)) are significantly influenced by cooling rate. In this paper, influence of cooling rate on the precipitation behavior of proeutectoid α-ferrite at the γ-austenite grain boundary and in the steel matrix are in situ observed and analyzed through high temperature confocal laser scanning microscopy. The relationship between cooling rate and precipitation of V(C, N) from steel continuous casting bloom surface microstructure is further studied by scanning electron microscopy and electron dispersive spectrometer. Relative results have shown the effect of V(C, N) precipitation on α-ferrite phase transformation is mainly revealed in two aspects: (i) Precipitated V(C, N) particles act as inoculant particles to promote proeutectoid ferrite nucleation. (ii) Local carbon concentration along the γ-austenite grain boundaries is decreased with the precipitation of V(C, N), which in turn promotes α-ferrite precipitation.

  14. Evolution of mechanical properties of boron/manganese 22MnB5 steel under magnetic pulse influences

    NASA Astrophysics Data System (ADS)

    Falaleev, A. P.; Meshkov, V. V.; Vetrogon, A. A.; Shymchenko, A. V.

    2016-02-01

    The boron/manganese 22MnB5 steel can be noted as the widely used material for creation of details, which must withstand high amount of load and impact influences. The complexity and high labor input of restoration of boron steel parts leads to growing interest in the new forming technologies such as magnetic pulse forming. There is the investigation of the evolution of mechanical properties of 22MnB5 steel during the restoration by means of magnetic pulse influence and induction heating. The heating of 22MnB5 blanks to the temperature above 9000C was examined. The forming processes at various temperatures (800, 900 and 9500C) were performed during the experiments. The test measurements allowed to obtain the relationships between the strain and the operation parameters such as induced current, pulse discharge time and the operation temperature. Based on these results the assumption about usage of these parameters for control of deformation process was made. Taking into account the load distribution and the plasticity evolution during the heating process, the computer simulation was performed in order to obtain more clear strain distribution through the processed area. The measurement of hardness and the comparison with the properties evolution during hot stamping processes confirmed the obtained results.

  15. Influence of low nickel (0.09 wt%) content on microstructure and toughness of P91 steel welds

    NASA Astrophysics Data System (ADS)

    Arivazhagan, B.; Vasudevan, M.; Kamaraj, M.

    2015-05-01

    Modified 9Cr-1Mo (P91) steel is widely used as a high temperature structural material in the fabrication of power plant components. Alloying elements significantly influences the microstructure and mechanical properties of P91 steel weldments. The alloying elements manganese and nickel significantly influence the lower critical phase transformation temperature (AC1) as well as tempering response of welds. In the existing published information there was wide spread use of high Mn+Ni filler wire. In the present study, weldment preparation was completed using GTA filler wire having low Nickel content (Mn+Ni of 0.58 wt% including nickel content of 0.09 wt%). Microstructure and mechanical properties characterization was done. There is a requirement on minimum toughness of 47 Joules for P91 steel tempered welds at room temperature. Microstructural observation revealed that the GTA welds have low δ-ferrite content (<0.5%) in the martensite matrix. In the as-weld condition, the toughness was 28 Joules whereas after PWHT at 760 °C-2 h it was 115 Joules. In the present study, toughness of low nickel weld was higher due to low δ-ferrite content (<0.5%), multipass grain refinement and weld metal deposition of single pass per layer of weldment.

  16. Influences of process parameters and microstructure on the fracture mechanisms of ODS steels

    NASA Astrophysics Data System (ADS)

    Rouffié, A. L.; Wident, P.; Ziolek, L.; Delabrouille, F.; Tanguy, B.; Crépin, J.; Pineau, A.; Garat, V.; Fournier, B.

    2013-02-01

    The present work investigates the impact response of three ODS steels containing 9%Cr and 14%Cr. These steels were produced by hot extrusion in the shapes of a rod and a plate. The 9%Cr ODS steel has a quasi-isotropic microstructure and is given as a reference material. In comparison, the 14%Cr ODS steel has a strong morphological and crystallographic texture given by the process route. The impact behaviour is anisotropic and the fracture energies are higher when the material is tested in the longitudinal direction compared to the transverse direction. Moreover, the 14%Cr ODS steel has a better impact behaviour when it is extruded in the shape of a rod rather than in the shape of a plate. This work focuses on the fracture mechanisms involved in the ductile to brittle transition regime and in the brittle regime of these materials. In the case of the 14%Cr ODS steel, the cleavage facets observed at very low temperature are much larger than the actual size of the grains. Packets of grains with less than 15° of internal misorientation were defined as effective grains for cleavage. In the transition range, the texture enhances intergranular delamination on the 14%Cr rod material. The occurrence of delamination consumes a lot of energy and tends to enhance scattering in impact energies.

  17. Influence of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel welding joints

    NASA Astrophysics Data System (ADS)

    Zhang, Zhiqiang; Jing, Hongyang; Xu, Lianyong; Han, Yongdian; Zhao, Lei; Zhang, Jianli

    2017-02-01

    The influences of microstructure and elemental partitioning on pitting corrosion resistance of duplex stainless steel joints welded by gas tungsten arc welding (GTAW) and flux-cored arc welding (FCAW) with different shielding gas compositions were studied by optical microscopy, electron backscatter diffraction, scanning electron microscopy, transmission electron microscopy, energy dispersive spectroscopy, electron probe microanalysis, and potentiostatic and potentiodynamic polarization methods The adding 2% N2 in shielding gas facilitated primary austenite formation in GTAW weld metal (WM) and suppressed Cr2N precipitation in GTAW weld root. In the HAZ, the banded microstructure disappeared while the coarse ferrite grains maintained same orientation as the banded ferrite in the BM. In the WM, the ferrite had one single orientation throughout a grain, whereas several families of austenite appeared. The austenite both in BM and WM enriched in Ni and nitro`gen, while Cr and Mo were concentrated in the ferrite and thus no element showed clear dendritic distribution in the WM (ER2209 and E2209T1). In addition, the secondary austenite had higher Ni content but lower Cr and Mo content than the primary austenite. The N2-supplemented shielding gas promoted nitrogen solid-solution in the primary and secondary austenite. Furthermore, the secondary austenite had relatively lower pitting resistance equivalent number (PREN) than the ferrite and primary austenite, thereby resulting in its preferential corrosion. The Cr2N precipitation led to relatively poor resistance to pitting corrosion in three HAZs and pure Ar shielding GTAW weld root. The N2-supplemented shielding gas improved pitting corrosion resistance of GTAW joint by increasing PREN of secondary austenite and suppressing Cr2N precipitation. In addition, the FCAW WM had much poorer resistance to pitting corrosion than the GTAW WM due to many O-Ti-Si-Mn inclusions. In the BM, since the austenite with lower PREN compared

  18. The influence of fire exposure on austenitic stainless steel for pressure vessel fitness-for-service assessment: Experimental research

    NASA Astrophysics Data System (ADS)

    Li, Bo; Shu, Wenhua; Zuo, Yantian

    2017-04-01

    The austenitic stainless steels are widely applied to pressure vessel manufacturing. The fire accident risk exists in almost all the industrial chemical plants. It is necessary to make safety evaluation on the chemical equipment including pressure vessels after fire. Therefore, the present research was conducted on the influences of fire exposure testing under different thermal conditions on the mechanical performance evolution of S30408 austenitic stainless steel for pressure vessel equipment. The metallurgical analysis described typical appearances in micro-structure observed in the material suffered by fire exposure. Moreover, the quantitative degradation of mechanical properties was investigated. The material thermal degradation mechanism and fitness-for-service assessment process of fire damage were further discussed.

  19. Influence of structural parameters on the tendency of VVER-1000 reactor pressure vessel steel to temper embrittlement

    NASA Astrophysics Data System (ADS)

    Gurovich, B.; Kuleshova, E.; Zabusov, O.; Fedotova, S.; Frolov, A.; Saltykov, M.; Maltsev, D.

    2013-04-01

    In this paper the influence of structural parameters on the tendency of steels to reversible temper embrittlement was studied for assessment of performance properties of reactor pressure vessel steels with extended service life. It is shown that the growth of prior austenite grain size leads to an increase of the critical embrittlement temperature in the initial state. An embrittlement heat treatment at the temperature of maximum manifestation of temper embrittlement (480 °C) shifts critical embrittlement temperature to higher values due to the increase of the phosphorus concentration on grain boundaries. There is a correlation between phosphorus concentration on boundaries of primary austenite grains and the share of brittle intergranular fracture (that, in turn, depends on impact test temperature) in the fracture surfaces of the tested Charpy specimens.

  20. Experimental investigation of the influence of the stress state on the mechanical stability of austenite in multiphase steels

    NASA Astrophysics Data System (ADS)

    Furnémont, Q.; Delannay, F.; Jacques, P. J.

    2003-10-01

    The transformation-induced plasticity (TRIP) effect, i.e. the mechanically activated martensitic transformation of metastable austenite, has been proven for some years to contribute very effective to the deformation process in a large variety of iron-based alloys. In order to enlighten the influence of the stress triaxiality on the kinetics of the mechanically-induced martensitic transformation in TRIP-assisted multiphase steels, several specimens presenting austenite with different mechanical stabilities were strained under different stress states (pure uniaxial tension, uniaxial tension of notched and DENT specimens and stretching). It is shown that the stress triaxiality has a large effect on the mechanical stability of austenite dispersed in a multiphase microstructure and consequently on the mechanical properties of the investigated steels.

  1. The influence of sodium hypochlorite biocide on the corrosion of carbon steel in reclaimed water used as circulating cooling water

    NASA Astrophysics Data System (ADS)

    Su, Weina; Tian, Yimei; Peng, Sen

    2014-10-01

    In this paper, we investigated the influence of sodium hypochlorite (NaClO) biocide on the corrosion of carbon steel in four different conditions during one dosing cycle. The results from the polarisation curve and electrochemical impedance spectroscopy (EIS) indicated that NaClO could affect the activity of microorganisms, leading to corrosion inhibition. The equivalent circuits had two time constants in the presence of biocide, which suggested that an oxide layer of NaClO was formed on the carbon steel surface. Environmental scanning electron microscopy (ESEM) and energy dispersive spectroscopy (EDS) were both employed to demonstrate that NaClO produced a good antibacterial activity, thereby indirectly retarding corrosion while simultaneously inhibiting scaling.

  2. Influence of Sulfur Content on the Corrosion Resistance of 17-4PH Stainless Steel

    NASA Astrophysics Data System (ADS)

    Tavares, S. S. M.; Pardal, J. M.; Martins, T. R. B.; da Silva, M. R.

    2017-04-01

    According to specification standards, the basic chemical composition of steel 17-4PH for special and critical applications is 15-17% Cr, 3.0-5.0% Ni, 3.0-5.0% Cu, 0.07% C (max) and 0.15-0.45% (Nb + Ta) (wt.%). The maximum sulfur content is 0.030%. However, as it will be shown in this work, this maximum limit for sulfur is too high for services where high corrosion resistance is necessary. Two samples of 17-4PH steel with similar base compositions, but quite different sulfur contents (0.027% and 0.001%S), were compared with respect to pitting corrosion and sensitization. Both materials were heat treated according to commercial treatments A, H900, H1100, H1150 and H1150D (ASTM A-1082). Two corrosion tests were applied to compare the steels. The first one was the double-loop electrochemical potentiodynamic reactivation (DL-EPR) test in 0.25 M H2SO4 + 0.01 KSCN solution, which is used to measure the degree of sensitization. The second test was the anodic polarization in 3.5%NaCl solution, commonly used to evaluate the pitting corrosion resistance. Detailed microstructural characterization by magnetic measurements, light optical and scanning electron microscopy was performed. As main conclusion, despite that both steels have chemical compositions in accordance with the standards, the steel with higher sulfur was much more susceptible to pitting and sensitization.

  3. Design criteria for steel tank shells in compression influenced by plate fabrication and welding distortion tolerances

    SciTech Connect

    Knoy, E.C.

    1994-12-31

    For almost 60 years, the design and construction of steel water storage tanks has most commonly been under the requirements of the American Water Works Association Standard D100 `Welded Steel Tanks for Water Storage.` For many years, the criteria for designing conical and double curved members under compression was not precisely defined by the AWWA Standard, as some designers considered the local buckling criteria to only be applicable to cylindrical tubular members. There have been varied opinions concerning design and tolerance philosophy. This paper will give an overview of these philosophies and will tell the importance of meeting these dimensional criteria. the method of calculating allowable deformations and measuring as-built deformations will be shown. Several examples of actual failures and laboratory and computer-simulated testing will be shown, leaving the attendee with a visual message of the importance of complying with the industry-accepted design, assembly, and welding techniques. A discussion of the safety of welded steel structures in public areas will also be included in the presentation. Engineering concern for the adequacy of current standards for the proper design and construction of composite tanks made of reinforced concrete and steel plate will be outlined. The reader will be made aware of the need for proper design, fabrication, and construction of tubular steel plate members subject to compressive loads.

  4. Influence of femtosecond laser produced nanostructures on biofilm growth on steel

    NASA Astrophysics Data System (ADS)

    Epperlein, Nadja; Menzel, Friederike; Schwibbert, Karin; Koter, Robert; Bonse, Jörn; Sameith, Janin; Krüger, Jörg; Toepel, Jörg

    2017-10-01

    Biofilm formation poses high risks in multiple industrial and medical settings. However, the robust nature of biofilms makes them also attractive for industrial applications where cell biocatalysts are increasingly in use. Since tailoring material properties that affect bacterial growth or its inhibition is gaining attention, here we focus on the effects of femtosecond laser produced nanostructures on bacterial adhesion. Large area periodic surface structures were generated on steel surfaces using 30-fs laser pulses at 790 nm wavelength. Two types of steel exhibiting a different corrosion resistance were used, i.e., a plain structural steel (corrodible) and a stainless steel (resistant to corrosion). Homogeneous fields of laser-induced periodic surface structures (LIPSS) were realized utilizing laser fluences close to the ablation threshold while scanning the sample under the focused laser beam in a multi-pulse regime. The nanostructures were characterized with optical and scanning electron microscopy. For each type of steel, more than ten identical samples were laser-processed. Subsequently, the samples were subjected to microbial adhesion tests. Bacteria of different shape and adhesion behavior (Escherichia coli and Staphylococcus aureus) were exposed to laser structures and to polished reference surfaces. Our results indicate that E. coli preferentially avoids adhesion to the LIPSS-covered areas, whereas S. aureus favors these areas for colonization.

  5. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris

    PubMed Central

    Li, Yingchao; Feng, Hao; Liu, Zhiyong; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2015-01-01

    Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC) of carbon steels. MIC by sulfate reducing bacteria (SRB) is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD) both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry. PMID:26308855

  6. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris.

    PubMed

    Li, Huabing; Xu, Dake; Li, Yingchao; Feng, Hao; Liu, Zhiyong; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2015-01-01

    Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC) of carbon steels. MIC by sulfate reducing bacteria (SRB) is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD) both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry.

  7. Influence of various heat treatment stages on evolution of microstructure and grain in H407 steel

    NASA Astrophysics Data System (ADS)

    Sun, Jian; Ji, Kai; Jiang, Chen Wei; Zhang, Yun Chang

    2016-09-01

    Regarding heat treatment as one of the main methods for improving property of die steel, dead annealing, quenching, once tempering, twice tempering, and thrice tempering treatment of H407 die steel were conducted in this thesis. Microstructure conversion and grain size development in various stages of heat treatment were analyzed, and then magnitude, shape, and distribution of secondary phase during heat treatment were investigated to explore the function mechanism of microalloyed elements on evolution of microstructure and grain during heat treatment. The steel achieves homogeneous microstructure and composition after this heat treatment. The final phase constituent is α and γ phase as well as the final microstructure consists of tempered martensite, trace retained austenite and granular carbides. A large number of fine and dispersive MC as well as M7C3 type granular carbides containing V, Mo and Cr precipitate in trice tempered microstructure. After this heat treatment grain is finer with grain size of 5.96 μm.

  8. Flow-assisted corrosion of steel and the influence of Cr and Cu additions

    NASA Astrophysics Data System (ADS)

    Cubicciotti, Daniel

    1988-05-01

    Flow-assisted corrosion (FAC) of steel feedwater lines occurs by dissolution of the surface oxide layer on the steel. The solubility of iron in water under FAC conditions is discussed through the use of potential-pH diagrams (Pourbaix diagrams). Alloying additions of chromium and copper both decrease FAC. An assessment is presented that Cr additions decrease FAC by forming a mixed oxide with iron instead of a pure iron oxide. The solubility of iron from the mixed oxide is smaller than for pure iron oxide and leads to a smaller FAC rate. The stable form of copper under FAC conditions is not the mixed iron-copper oxide but metallic copper, which may act in the underlying steel surface to impede FAC.

  9. Influence of vanadium on static recrystallization in warm worked microalloyed steels

    SciTech Connect

    Garcia-Mateo, C.; Lopez, B.; Rodriguez-Ibabe, J.M.

    1999-12-31

    Warm forging of steels, in the range from 600 to 900 C, offers some important advantages over traditional forging procedures, with a better dimensional accuracy as well as surface quality in comparison with hot forging, and lower flow stress and therefore lower press loads in comparison with cold forging. It is well established that in hot working of V microalloyed steels, the vanadium in solid solution has a little effect on the static recrystallization kinetics between passes. In contrast, if strain induced precipitation takes place the static recrystallization is notably modified. The objective of this work is to study the effects that the application of warm working can have on the austenite static recrystallization process of vanadium microalloyed steels, considering a range of temperatures in which different precipitate volume fractions can remain undissolved in the austenite prior to deformation. The static recrystallization kinetics were determined by stress relaxation tests following the deformation by plain strain compression.

  10. The influence of ferrite volume fraction on Rayleigh wave propagation in A572 grade 50 steel

    NASA Astrophysics Data System (ADS)

    Abbasi, Zeynab; Tehrani, Niloofar; Ozevin, Didem; Indacochea, J. E.

    2017-02-01

    The acoustoelastic effect is the interaction between ultrasonic wave velocity and stress. To estimate the stress a perturbation signal is introduced and the shift in time of flight is measured at the receiving location. In addition to the stress, the wave velocity can be affected by the volume fraction of the phases in the material's microstructure. This study investigates the changes in Rayleigh wave velocity as a function of stress and microstructure obtained in A572 grade 50 steel following heat treatments. The steel was heat treated to homogenize the microstructure of as-received steel that showed banding; the samples are heat treated at 970 °C for 0.5, 1, and 4 hours, furnace cooled and metallographically characterized. The acoustoelastic coefficient for 1 MHz perturbation frequency is calculated by uniaxial loading of each heat treated plate while measuring ultrasonic wave velocity. The results are discussed in relation to the reduction of banding obtained from optical microscopy.

  11. Influence of high temperature on corrosion behavior of 304 stainless steel in chloride solutions

    NASA Astrophysics Data System (ADS)

    Ahmed, Saad R.

    2016-11-01

    Despite the excellent performance of stainless steel in diverse application, there are media of exposure may accelerate failure of several stainless steel alloys. The possibility of this failure has to be examined by measuring the effective parameters that may result in corrosion at different rates. The present study has been conducted to examine the effect of exposing specimens of 304 stainless steel to 0.5, 1.0, 1.5 and 2.0 M chloride concentration and 70, 80, and 90 °C. Electrochemical technique of measuring the potentials and currency of the examined system has been used to collect the corrosion data. Microstructure of the specimens is examined using Scanning Electron Microscopy and X- Ray Diffraction. Both of these tests revealed no serious phase change due to exposure even at severe conditions. The potentials gained show significant effect of the operation conditions.

  12. Influence of mill scale and rust layer on the corrosion resistance of low-alloy steel in simulated concrete pore solution

    NASA Astrophysics Data System (ADS)

    Shi, Jin-jie; Ming, Jing

    2017-01-01

    Electrochemical impedance spectroscopy, cyclic potentiodynamic polarization measurements, and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy were used to investigate the influence of mill scale and rust layer on the passivation capability and chloride-induced corrosion behaviors of conventional low-carbon (LC) steel and low-alloy (LA) steel in simulated concrete pore solution. The results show that mill scale exerts different influences on the corrosion resistance of both steels at various electrochemical stages. We propose that the high long-term corrosion resistance of LA steel is mainly achieved through the synergistic effect of a gradually formed compact, adherent and well-distributed Cr-enriched inner rust layer and the physical barrier protection effect of mill scale.

  13. The influence of aluminum and carbon on the abrasion resistance of high manganese steels

    NASA Astrophysics Data System (ADS)

    Buckholz, Samuel August

    Abrasive wear testing of lightweight, austenitic Fe-Mn-Al-C cast steel has been performed in accordance with ASTM G65 using a dry sand, rubber wheel, abrasion testing apparatus. Testing was conducted on a series of Fe-30Mn-XAl-YC-1Si-0.5Mo chemistries containing aluminum levels from 2.9 to 9.5 wt.% and carbon levels from 0.9 to 1.83 wt.%. Solution treated materials having an austenitic microstructure produced the highest wear resistance. Wear resistance decreased with higher aluminum, lower carbon, and higher hardness after age hardening. In the solution treated condition the wear rate was a strong function of the aluminum to carbon ratio and the wear rate increased with a parabolic dependence on the Al/C ratio, which ranged from 1.8 to 10.2. Examination of the surface wear scar revealed a mechanism of plowing during abrasion testing and this method of material removal is sensitive to work hardening rate. Work hardening behavior was determined from tensile tests and also decreased with increasing Al/C ratio and after aging hardening. The loss of wear resistance is related to short range ordering of Al and C in the solution treated materials and kappa-carbide precipitation in age hardened materials and both contribute to planar slip and lower work hardening rates. A high carbon tool steel (W1) and a bainitic low alloy steel (SAE 8620) were also tested for comparison. A lightweight steel containing 6.5 wt.% Al and 1.2 wt.% C has wear resistance comparable to within 5% of the bainitic SAE 8620 steel forging currently used for the Bradley Fighting Vehicle track shoe and this cast Fe-Mn-Al-C steel, at equivalent tensile properties, would be 10% lighter.

  14. Microbially Influenced Corrosion of 304 Stainless Steel and Titanium by P. variotii and A. niger in Humid Atmosphere

    NASA Astrophysics Data System (ADS)

    Zhang, Dawei; Zhou, Feichi; Xiao, Kui; Cui, Tianyu; Qian, Hongchong; Li, Xiaogang

    2015-07-01

    Microbially induced corrosion (MIC) poses significant threats to reliability and safety of engineering materials and structures. While most MIC studies focus on prokaryotic bacteria such as sulfate-reducing bacteria, the influence of fungi on corrosion behaviors of metals has not been adequately reported. In this study, 304 stainless steel and titanium were exposed to two very common fungi, Paecilomyces variotii, Aspergillus niger and their mixtures under highly humid atmosphere. The initial corrosion behaviors within 28 days were studied via scanning Kelvin probe, which showed marked surface ennoblement and increasingly heterogeneous potential distribution upon prolonged fungus exposure. Using stereomicroscopy, fungus growth as well as corrosion morphology of 304 stainless steel and titanium were also evaluated after a long-term exposure for 60 days. The presence of fungi decreased the corrosion resistance for both 304 stainless steel and titanium. Titanium showed higher resistance to fungus growth and the induced corrosion. Exposure to the mixed strains resulted in the highest fungus growth rate but the mildest corrosion, possibly due to the decreased oxygen level by increased fungal activities.

  15. Influence of the PM-Processing Route and Nitrogen Content on the Properties of Ni-Free Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Lefor, Kathrin; Walter, M.; Weddeling, A.; Hryha, E.; Huth, S.; Weber, S.; Nyborg, L.; Theisen, W.

    2015-03-01

    Ni-free austenitic steels alloyed with Cr and Mn are an alternative to conventional Ni-containing steels. Nitrogen alloying of these steel grades is beneficial for several reasons such as increased strength and corrosion resistance. Low solubility in liquid and δ-ferrite restricts the maximal N-content that can be achieved via conventional metallurgy. Higher contents can be alloyed by powder-metallurgical (PM) production via gas-solid interaction. The performance of sintered parts is determined by appropriate sintering parameters. Three major PM-processing routes, hot isostatic pressing, supersolidus liquid phase sintering (SLPS), and solid-state sintering, were performed to study the influence of PM-processing route and N-content on densification, fracture, and mechanical properties. Sintering routes are designed with the assistance of thermodynamic calculations, differential thermal analysis, and residual gas analysis. Fracture surfaces were studied by X-ray photoelectron spectroscopy, secondary electron microscopy, and energy dispersive X-ray spectroscopy. Tensile tests and X-ray diffraction were performed to study mechanical properties and austenite stability. This study demonstrates that SLPS process reaches high densification of the high-Mn-containing powder material while the desired N-contents were successfully alloyed via gas-solid interaction. Produced specimens show tensile strengths >1000 MPa combined with strain to fracture of 60 pct and thus overcome the other tested production routes as well as conventional stainless austenitic or martensitic grades.

  16. Electron transfer mediators accelerated the microbiologically influence corrosion against carbon steel by nitrate reducing Pseudomonas aeruginosa biofilm.

    PubMed

    Jia, Ru; Yang, Dongqing; Xu, Dake; Gu, Tingyue

    2017-12-01

    Electron transfer is a rate-limiting step in microbiologically influenced corrosion (MIC) caused by microbes that utilize extracellular electrons. Cross-cell wall electron transfer is necessary to transport the electrons released from extracellular iron oxidation into the cytoplasm of cells. Electron transfer mediators were found to accelerate the MIC caused by sulfate reducing bacteria. However, there is no publication in the literature showing the effect of electron transfer mediators on MIC caused by nitrate reducing bacteria (NRB). This work demonstrated that the corrosion of anaerobic Pseudomonas aeruginosa (PAO1) grown as a nitrate reducing bacterium biofilm on C1018 carbon steel was enhanced by two electron transfer mediators, riboflavin and flavin adenine dinucleotide (FAD) separately during a 7-day incubation period. The addition of either 10ppm (w/w) (26.6μM) riboflavin or 10ppm (12.7μM) FAD did not increase planktonic cell counts, but they increased the maximum pit depth on carbon steel coupons considerably from 17.5μm to 24.4μm and 25.0μm, respectively. Riboflavin and FAD also increased the specific weight loss of carbon steel from 2.06mg/cm(2) to 2.34mg/cm(2) and 2.61mg/cm(2), respectively. Linear polarization resistance, electrochemical impedance spectroscopy and potentiodynamic polarization curves all corroborated the pitting and weight loss data. Copyright © 2017 Elsevier B.V. All rights reserved.

  17. Influence of Ni Content on Dry Sliding Wear Behavior of Sintered and Carburized Steels

    NASA Astrophysics Data System (ADS)

    Metinoz, Ibrahim; Cristofolini, Ilaria; Molinari, Alberto

    2014-10-01

    The dry sliding wear behavior of two sintered and carburized steels with different Ni amounts has been investigated. The microstructure of the two steels comprises martensite, bainite, and the Ni-rich austenite. Under the sliding conditions investigated, wear is either oxidative or adhesive. In both cases, the lower amount of the soft Ni-rich austenite results in a better wear resistance. A design procedure for parts subject to dry sliding wear applications is proposed, based on the maximum acceptable wear depth, in order to evaluate the practical significance of the differences between the two materials.

  18. Influence of banded structure on the mechanical properties of a high-strength maraging steel

    SciTech Connect

    Ahmed, M.; Salam, I.; Hashmi, F.H.; Khan, A.Q.

    1997-04-01

    Chemical inhomogeneity results in the formation of banded structure in high-strength maraging steels. Segregation of titanium and molybdenum was found to be the primary cause of banded structure formation. When the concentrations of these elements increased beyond certain critical levels, bands comprising different grain sizes formed. The inclusions existed preferentially along the interface of the bands. A high-temperature homogenization treatment substantially reduced or eliminated the banded structure. The large grain size resulting from the homogenization treatment was subsequently reduced by a grain refinement treatment. The mechanical properties of the steel substantially improved following homogenization and grain refinement.

  19. Influence Of Tool Geometry, Tool Coating And Process Parameters In Thixoextrusion Of Steel

    SciTech Connect

    Knauf, Frederik; Hirt, Gerhard; Immich, Philipp; Bobzin, Kirsten

    2007-04-07

    Thixoextrusion could become one possibility to enlarge the complexity of extruded profiles made of steel. Accordingly semi-solid extrusion experiments of X210CrW12 tool steel using round dies of approximately 15 mm diameter were performed in order to achieve first information concerning possible process windows and process limits. For liquid fractions between 38% and 10%, extrusion press velocities from 10 mm/s to 50 mm/s and dies with novel PVD-coatings no complete solidification during extrusion was achieved. However the collected pieces of the extruded bars showed a fine and evenly distributed globular microstructure.

  20. Influence of growth conditions on adhesion of yeast Candida spp. and Pichia spp. to stainless steel surfaces.

    PubMed

    Tomičić, Ružica; Raspor, Peter

    2017-08-01

    An understanding of adhesion behavior of Candida and Pichia yeast under different environmental conditions is key to the development of effective preventive measures against biofilm-associated infection. Hence in this study we investigated the impact of growth medium and temperature on Candida and Pichia adherence using stainless steel (AISI 304) discs with different degrees of surface roughness (Ra = 25.20-961.9 nm), material typical for the food processing industry as well as medical devices. The adhesion of the yeast strains to stainless steel surfaces grown in Malt Extract broth (MEB) or YPD broth at three temperatures (7 °C, 37 °C, 43 °C for Candida strains and 7 °C, 27 °C, 32 °C for Pichia strains) was assessed by crystal violet staining. The results showed that the nutrient content of medium significantly influenced the quantity of adhered cells by the tested yeasts. Adhesion of C. albicans and C. glabrata on stainless steel surfaces were significantly higher in MEB, whereas for C. parapsilosis and C. krusei it was YPD broth. In the case with P. pijperi and P. membranifaciens, YPD broth was more effective in promoting adhesion than MEB. On the other hand, our data indicated that temperature is a very important factor which considerably affects the adhesion of these yeast. There was also significant difference in cell adhesion on all types of stainless steel surfaces for all tested yeast. Copyright © 2017 Elsevier Ltd. All rights reserved.

  1. Influence of alloy content and a cerium surface treatment on the oxidation behavior of Fe-Cr ferritic stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2006-01-01

    The cost of solid oxide fuel cells (SOFC) can be significantly reduced by using interconnects made from ferritic stainless steels. In fact, several alloys have been developed specifically for this application (Crofer 22APU and Hitachi ZMG323). However, these steels lack environmental stability in SOFC environments, and as a result, degrade the performance of the SOFC. A steel interconnect can contribute to performance degradation through: (i) Cr poisoning of electrochemically active sites within the cathode; (ii) formation of non-conductive oxides, such as SiO2 or Al2O3 from residual or minor alloying elements, at the base metal-oxide scale interface; and/or (iii) excessive oxide scale growth, which may also retard electrical conductivity. Consequently, there has been considerable attention on developing coatings to protect steel interconnects in SOFC environments and controlling trace elements during alloy production. Recently, we have reported on the development of a Cerium surface treatment that improves the oxidation behavior of a variety alloys, including Crofer 22APU [1-5]. Initial results indicated that the treatment may improve the performance of Crofer 22APU for SOFC application by: (i) retarding scale growth resulting in a thinner oxide scale; and (ii) suppressing the formation of a deleterious continuous SiO2 layer that can form at the metal-oxide scale interface in materials with high residual Si content [5]. Crofer 22 APU contains Fe-22Cr-0.5Mn-0.1Ti (weight percent). Depending on current market prices and the purity of raw materials utilized for ingot production, Cr can contribute upwards of 90 percent of the raw materials cost. The present research was undertaken to determine the influence of Cr content and minor element additions, especially Ti, on the effectiveness of the Ce surface treatment. Particular emphasis is placed on the behavior of low Cr alloys.

  2. Influence of the maximum applied magnetic field on the angular dependence of Magnetic Barkhausen Noise in API5L steels

    NASA Astrophysics Data System (ADS)

    Martínez-Ortiz, P.; Pérez-Benítez, J. A.; Espina-Hernández, J. H.; Caleyo, F.; Mehboob, N.; Grössinger, R.; Hallen, J. M.

    2016-03-01

    This work studies the influence of the maximum applied magnetic field on the angular dependence of the energy of the Magnetic Barkhausen Noise signal in three different API5L pipeline steels. The results show that the shape of the angular dependence of the Magnetic Barkhausen Noise energy changes with the increase of the amplitude of the applied magnetic field. This phenomenon is a consequence of the presence of unlike magnetization processes at different magnitudes of the applied magnetic field. The outcomes reveal the importance of controlling the value of the maximum applied field as parameter for the improvement of the MBN angular dependence measurements.

  3. Influence of Controlled Viscous Dissipation on Propagation of Strongly Nonlinear Waves in Steel-Based Phononic Crystals

    NASA Astrophysics Data System (ADS)

    Herbold, Eric

    2005-07-01

    Strongly nonlinear phononic crystals were assembled from chains of stainless steel spheres with diameter 4.78 mm. Propagation of solitary waves and splitting of initial pulse into train of solitary waves excited by the impact of piston was investigated in different viscous media in experiments and in numerical calculations. Oil of various grades was used to introduce controlled dissipation into the system. Preliminary results indicate that splitting of the initial pulse into the train of solitary waves was dramatically influenced by viscosity. This work was supported by NSF (Grant No. DCMS03013220).

  4. Influence of irradiation number of high current pulsed electron beam on the structure and properties of M50 steel

    NASA Astrophysics Data System (ADS)

    Xu, Fangjun; Tang, Guangze; Guo, Guangwei; Ma, Xinxin; Ozur, G. E.

    2010-08-01

    The influence of high current pulsed electron beam (HCPEB) irradiation numbers on the microstructure, wear and corrosion resistance properties of M50 steel was studied. The crystallize phase, surface morphology, hardness, oxidation wear and corrosion resistance of samples were analyzed using XRD, SEM, nanoindenter, wear tester and electrochemical corrosion tests. The results reveal that the hardness and wear resistance of irradiated samples decrease compared with untreated sample because of the increasing of austenite content in the melted layer; while the corrosion resistance of irradiated samples is higher than untreated sample.

  5. Research of surface activating influence on formation of adhesion between gas-thermal coating and steel substrate

    NASA Astrophysics Data System (ADS)

    Kovalevskaya, Z.; Klimenov, V.; Zaitsev, K.

    2015-09-01

    Estimation of influence of physical and thermal activating on adhesion between steel substrates and thermal coatings has been performed. The substrates with surfaces obtained by and ultrasonic surface plastic deformation were used. To evaluate physical activating, preheating of the substrates to 600°C was performed. To evaluate the effect of thermal activating, the substrate surfaces after interfacial detachment were examined. Bonded areas on the substrate surfaces were measured by means of optical profilometry. The experiments have shown that surface physical activating is the main factor in formation of the adhesive bond between the coating and the substrate processed with the proposed methods.

  6. The Influence of Peritectic Reaction/Transformation on Crack Susceptibility in the Continuous Casting of Steels

    NASA Astrophysics Data System (ADS)

    Saleem, Saud; Vynnycky, Michael; Fredriksson, Hasse

    2017-02-01

    The work presented here examines the surface cracks that can form during the continuous casting of near peritectic steels due to the volume changes during the peritectic reaction/transformation. The investigated samples were collected during plant trials from two different steel grades. The role and mode of the peritectic reaction/transformation are found to depend on the composition of the alloy, resulting in different types of surface cracks. The effect of the local variation in the cooling rate on the formation of the different types of cracks present in each steel grade, which can be due, for example, to the formation of oscillation marks, is demonstrated. The enhanced severity of the surface and internal oxidation, both of which depend on the alloy composition and consequent peritectic reaction, is highlighted. Experimental and theoretical studies show that different types of surface cracks can occur in peritectic steels depending upon the alloy composition and cooling rate, both of which define the fraction of the remaining liquid upon completion of the peritectic reaction/transformation.

  7. The influence of endodontic broken stainless steel instruments on the urinary levels of iron.

    PubMed

    Saghiri, Mohammad Ali; Asatourian, Armen; Haraji, Afshin; Ramezani, Golam H; Garcia-Godoy, Franklin; Scarbecz, Mark; Sheibani, Nader

    2014-06-01

    Previous studies on the endodontic broken stainless steel instruments have mainly focused on retrieval of specimens. However, the systemic consequences of the retained separated instruments need an investigation. The current study aimed to evaluate the correlation between broken stainless steel instruments inside the root canal space and the urinary level of iron (Fe) in patients. Sixty near-aged and same-gender patients were selected. Thirty patients in the control group had no endodontic treatment in their history, while the other 30 patients in the endodontic group had broken stainless steel instrument. The urine samples were collected in iron-free containers. All specimens were refrigerated for 1 day and then subjected to Fe level measurement by electrothermal atomic absorption spectrometry. Data were analyzed by Kolmogorov-Smirnov and t tests at P < 0.05. The correlation coefficients of age and sex were also evaluated in relation with Fe levels in the urine. The level of Fe did not show any significant increase in the experimental group (P > 0.05). There was a positive correlation between age and Fe levels of endodontic and control groups. However, the joint effects of age and sex on Fe levels were different for the two groups. The presence of broken stainless steel instruments inside the root canal space did not elevate the level of Fe in the urine of patients. However, this value was positively correlated with the patient age.

  8. Influence of free forging conditions on austenitic grain growth in constructional steel

    NASA Astrophysics Data System (ADS)

    Zagulyaeva, S. V.; Potanina, V. S.; Vinograd, M. I.

    1984-02-01

    The initial period of austenitic grain growth in heating of a hot forged billet of 50G-SSh steel and of forgings after free forging is characterized by the formation of a mixed grain structure of No. 8 fine grains and No. 3-0 coarse.

  9. Influence of steel type on the activation and decay of fusion-reactor first walls

    SciTech Connect

    Blink, J.A.; Lasche, G.P.

    1983-01-01

    Five steels (PCA, HT-9, thermally stabilized 2.25 Cr-1 Mo, Nb stabilized 2.25 Cr-1 Mo, and 2.25 Cr-1 V) are compared as a function of time from the viewpoints of activation, afterheat, inhalation biological hazard potential (bhp), ingestion bhp, and feasibility of disposal by shallow land burial. An additional case uses the 2.25 Cr-1 V steel with a metal wall (LMW) protective shield between the neutron source and the wall. (This geometry is feasible for inertial confinement fusion reactors.) The PCA steel is the worst choice and the LMW protected 2.25 Cr-1 V is the best choice by substantial margins from all five viewpoints. The HT-9 and two versions of 2.25 Cr-1 Mo are roughly the same at intermediate values. The 2.25 Cr-1 V has about the same afterheat as those three steels, but its waste disposal feasibility is considerably better. Under NRC's proposed low level waste disposal rule (10CFR61), only the 2.25 Cr-1 V could be considered low level waste suitable for shallow land burial.

  10. The Influence of Peritectic Reaction/Transformation on Crack Susceptibility in the Continuous Casting of Steels

    NASA Astrophysics Data System (ADS)

    Saleem, Saud; Vynnycky, Michael; Fredriksson, Hasse

    2017-06-01

    The work presented here examines the surface cracks that can form during the continuous casting of near peritectic steels due to the volume changes during the peritectic reaction/transformation. The investigated samples were collected during plant trials from two different steel grades. The role and mode of the peritectic reaction/transformation are found to depend on the composition of the alloy, resulting in different types of surface cracks. The effect of the local variation in the cooling rate on the formation of the different types of cracks present in each steel grade, which can be due, for example, to the formation of oscillation marks, is demonstrated. The enhanced severity of the surface and internal oxidation, both of which depend on the alloy composition and consequent peritectic reaction, is highlighted. Experimental and theoretical studies show that different types of surface cracks can occur in peritectic steels depending upon the alloy composition and cooling rate, both of which define the fraction of the remaining liquid upon completion of the peritectic reaction/transformation.

  11. Influence of Oxides on Microstructures and Mechanical Properties of High-Strength Steel Weld Joint

    NASA Astrophysics Data System (ADS)

    Cai, Yangchuan; Luo, Zhen; Huang, Zunyue; Zeng, Yida

    2016-11-01

    A comprehensive investigation was conducted into the effect of oxides on penetrations, microstructures and mechanical properties of BS700MC super steel weld bead. Boron oxide changed the penetration of weld bead by changing the Marangoni convection in the weld pool and contracting the welding arc. Chromium oxide only changed the Marangoni convection in the weld pool to increase the penetration of super steel. Thus, the super steel weld bead has higher penetration coated with flux boron oxide than that coated with chromium oxide. In other words, the activating flux TIG (A-TIG) welding with flux boron oxide has less welding heat input than the A-TIG welding with flux chromium oxide. As a result, on the one hand, there existed more fine and homogeneous acicular ferrites in the microstructure of welding heat-affected zone when the super steel was welded by A-TIG with flux boron oxide. Thus, the weld beads have higher value of low-temperature impact toughness. On the other hand, the softening degree of welding heat-affected zone, welded by A-TIG with flux boron oxide, will be decreased for the minimum value of welding heat input.

  12. Influence of IFKhANGAZ-1 inhibitor on crack growth in corrosion fatigue of steel in a hydrogen sulfide-containing medium

    SciTech Connect

    Shipilov, S.A.

    1987-11-01

    The authors present results of their investigation of the influence of hydrogen sulfide on crack growth in the corrosion fatigue of 32Kh3NMFA steel in a 3 percent NaCl solution and of the protective properties of the title inhibitor as well as its influence on the role of hydrogen embrittlement in corrosion fatigue crack propagation.

  13. Influence of structural-phase state of ferritic-martensitic steels on the helium porosity development

    NASA Astrophysics Data System (ADS)

    Chernov, I. I.; Staltsov, M. S.; Kalin, B. A.; Bogachev, I. A.; Guseva, L. Yu; Dzhumaev, P. S.; Emelyanova, O. V.; Drozhzhina, M. V.; Manukovsky, K. V.; Nikolaeva, I. D.

    2016-04-01

    Transmission electron microscopy (TEM) has been used to study the effect of the initial structural-phase state (SPhS) of ferritic-martensitic steels EK-181, EP-450 and EP-450- ODS (with 0.5 wt.% nanoparticles of Y2O3) on the of helium porosity formation and gas swelling. Different SPhS of steel EK-181 was produced by water quenching, annealing, normalizing plus tempered, intensive plastic deformation by torsion (HPDT). Irradiation was carried out by He+-40 keV ions at 923 K up to fluence of 5-1020 He+/m2. It is shown that the water quenching causes the formation of uniformly distributed small bubbles (d¯ ∼ 2 nm) of the highest density (ρ∼ 1025 m-3). After normalization followed by tempering as well as after annealing bubbles distribution is highly non-uniform both by volume and in size. Very large faceted bubbles (pre-equilibrium gas-filled voids) are formed in ferrite grains resulting in high level of gas swelling of the irradiated layer with S = 4,9 ± 1,2 and 3.8 ± 0.9% respectively. Nano- and microcrystalline structure created by HPDT completely degenerate at irradiation temperature and ion irradiation formed bubbles of the same parameters as in the annealed steel. Bubbles formed in EP-450-ODS steel are smaller in size and density, which led to a decrease of helium swelling by 4 times (S = 0.8 ± 0.2%) as compared to the swelling of the matrix steel EP-450 (S = 3.1 ± 0.7%).

  14. The Influence of Thermal Cycles on the Microstructure of Grade 92 Steel

    NASA Astrophysics Data System (ADS)

    Xu, X.; West, G. D.; Siefert, J. A.; Parker, J. D.; Thomson, R. C.

    2017-09-01

    The microstructure in the heat-affected zone (HAZ) of welds made from the 9 wt pct chromium martensitic Grade 92 steel is complex and has not yet been completely understood. There is a lack of systematic microstructural investigations to define the different regions of the microstructure across the HAZ of Grade 92 steel welds as a function of the welding process. In this study, the microstructure in the HAZ of an as-fabricated single-pass bead-on-plate weld on a parent metal of Grade 92 steel was systematically investigated by using an extensive range of electron and ion-microscopy-based techniques. A dilatometer was used to apply controlled thermal cycles to simulate the microstructures in the different regions of the HAZ. A wide range of microstructural properties in the simulated materials were then characterized and compared with the experimental observations from the weld HAZ. It was found that the microstructure in the HAZ of a single-pass Grade 92 steel weld can be categorized as a function of a decreasing peak temperature reached as (1) the completely transformed (CT) region, in which the original matrix is completely reaustenitized with complete dissolution of the pre-existing secondary precipitate particles; (2) the partially transformed (PT) region, where the original matrix is partially reaustenitized along with a partial dissolution of the secondary precipitate particles from the original matrix; and (3) the overtempered (OT) region, where the pre-existing precipitate particles coarsen. The PT region is considered to be the susceptible area for damage in the commonly reported HAZ failures in weldments constructed from these types of steels.

  15. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples

    PubMed Central

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (105/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (106/ml) and SRB (108/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  16. Influence of Sulfate-Reducing Bacteria on the Corrosion Behavior of High Strength Steel EQ70 under Cathodic Polarization

    PubMed Central

    Guan, Fang; Zhai, Xiaofan; Duan, Jizhou; Zhang, Meixia; Hou, Baorong

    2016-01-01

    Certain species of sulfate-reducing bacteria (SRB) use cathodes as electron donors for metabolism, and this electron transfer process may influence the proper protection potential choice for structures. The interaction between SRB and polarized electrodes had been the focus of numerous investigations. In this paper, the impact of cathodic protection (CP) on Desulfovibrio caledoniens metabolic activity and its influence on highs trength steel EQ70 were studied by bacterial analyses and electrochemical measurements. The results showed that EQ70 under -0.85 VSCE CP had a higher corrosion rate than that without CP, while EQ70 with -1.05 VSCE had a lower corrosion rate. The enhanced SRB metabolic activity at -0.85 VSCE was most probably caused by the direct electron transfer from the electrode polarized at -0.85 VSCE. This direct electron transfer pathway was unavailable in -1.05 VSCE. In addition, the application of cathodic protection led to the transformation of sulfide rusts into carbonates rusts. These observations have been employed to provide updated recommendations for the optimum CP potential for steel structures in the presence of SRB. PMID:27603928

  17. Influence of Sulfate-Reducing Bacteria on the Corrosion Behavior of High Strength Steel EQ70 under Cathodic Polarization.

    PubMed

    Guan, Fang; Zhai, Xiaofan; Duan, Jizhou; Zhang, Meixia; Hou, Baorong

    2016-01-01

    Certain species of sulfate-reducing bacteria (SRB) use cathodes as electron donors for metabolism, and this electron transfer process may influence the proper protection potential choice for structures. The interaction between SRB and polarized electrodes had been the focus of numerous investigations. In this paper, the impact of cathodic protection (CP) on Desulfovibrio caledoniens metabolic activity and its influence on highs trength steel EQ70 were studied by bacterial analyses and electrochemical measurements. The results showed that EQ70 under -0.85 VSCE CP had a higher corrosion rate than that without CP, while EQ70 with -1.05 VSCE had a lower corrosion rate. The enhanced SRB metabolic activity at -0.85 VSCE was most probably caused by the direct electron transfer from the electrode polarized at -0.85 VSCE. This direct electron transfer pathway was unavailable in -1.05 VSCE. In addition, the application of cathodic protection led to the transformation of sulfide rusts into carbonates rusts. These observations have been employed to provide updated recommendations for the optimum CP potential for steel structures in the presence of SRB.

  18. Investigation of the Influence Factors on Distortion in Induction-Hardened Steel Shafts Manufactured from Cold-Drawn Rod

    NASA Astrophysics Data System (ADS)

    Dong, Juan; Epp, Jeremy; Rocha, Alexandre da Silva; Nunes, Rafael Menezes; Zoch, Hans Werner

    2016-02-01

    In this study, the distortion of steel shafts was investigated before and after induction hardening. Several essential influencing factors in the manufacturing process chain regarding cold drawing, cutting method, notches on the shafts, and induction hardening were analyzed by design of experiment (DoE). Further necessary examinations of microstructures, hardness profile, segregation of chemical composition, and residual stress state were conducted for understanding the distortion behavior. The results of the statistical analysis of the DoE showed that the drawing process is the most important factor influencing distortion. The surface hardening depth of induction hardening is the second main factor. The relationship between inhomogeneities in the work pieces and the distortion was finally discussed.

  19. Influence of EPS isolated from thermophilic sulphate-reducing bacteria on carbon steel corrosion.

    PubMed

    Dong, Ze Hua; Liu, Tao; Liu, Hong Fang

    2011-05-01

    Extracellular polymeric substances (EPS) were isolated by centrifugation of thermophilic sulphate-reducing bacteria (SRB) grown in API-RP38 culture medium. The protein and polysaccharide fractions were quantified and the highest concentrations were extracted from a 14-day old culture. The effect of EPS on carbon steel corrosion was investigated by electrochemical techniques. At 30°C, a small amount of EPS in 3% NaCl solution inhibited corrosion, whilst excessive amounts of EPS facilitated corrosion. In addition, the inhibition efficiency of EPS decreased with temperature due to thermal desorption of the EPS. The results suggest that adsorbed EPS layers could be beneficial to anti-corrosion by hindering the reduction of oxygen. However, the accumulation of an EPS film could stimulate the anodic dissolution of the underlying steel by chelation of Fe2+ ions.

  20. Influence of Tension Leveling Parameters on the Microstructure and Mechanical Properties of Steel Strip

    NASA Astrophysics Data System (ADS)

    Zhang, J.; Zhou, C. L.; Li, H. B.; Zhang, X. C.; Li, M.

    2017-02-01

    We describe the effect of varying tension leveling parameters on the microstructure and mechanical properties of steel strips. We found that, when the tension leveling elongation was constant, an increase in the screw-down value resulted in an initial decrease in the cross-sectional grain size of the strip, which was followed by an increase. However, the longitudinal grain size remained constant, and the yield strength and tensile strength increased gradually. In addition, with a constant screw-down value, an increase in tension leveling elongation resulted in refining of the cross-sectional grain size, elongation of the longitudinal grain size, and small increases in both yield and tensile strength. This study therefore provides an insight into the optimal configuration of tension leveling parameters to improve steel strip properties.

  1. Influence of orientation pinning on the Goss-texture in Fe-3%Si electrical steel

    SciTech Connect

    Engler, O.; Friedel, F.

    1998-12-01

    Despite a large number of investigations on the formation of the Goss-texture in Fe-3%Si electrical steels, the exact mechanisms leading to the preference of this particular orientation are not completely understood so far. As an alternative to the standard explanation of a favored growth of Goss-oriented grains during secondary recrystallization, recently the concept of orientation pinning has been proposed, which considers that the growth of grains with special orientation relationships corresponding to low-angle and twin grain boundaries is disfavored. The present paper present preliminary EBSD-results on the growth of Goss-grains during secondary recrystallization in high-permeability (HiB) transformer steel sheets. A semi-quantitative model to simulate the effect of orientation pinning on the evolution of the Goss-texture is introduced.

  2. Influence of nickel and molybdenum on the phase stability and mechanical properties of maraging steels

    SciTech Connect

    Ahmed, M.; Nasim, I.; Husain, S.W. )

    1994-04-01

    The effect of nickel and molybdenum concentrations on the phase transformation and mechanical properties of conventional 10Ni(350) maraging steel has been investigated. Both of these elements act as strong austenite stabilizers. When the concentration of molybdenum or nickel is greater than 7.5 or 24 wt%, respectively, the austenite phase remains stable up to room temperature. In both molybdenum- and nickel-alloyed steels, the austenite phase could be transformed to martensite by either dipping the material in liquid nitrogen or subjecting it to cold working. When 7.5 wt% Mo and 24 wt% Ni were added in combination, however, the austenite phase obtained at room temperature did not transform to martensite when liquid-nitrogen quenched or even when cold rolled to greater than 95% reduction. The aging response of these materials has also been investigated using optical, scanning electron, and scanning transmission electron microscopy.

  3. Analysis of the influence of electrolyte on surface finish in electropolished stainless steel

    NASA Astrophysics Data System (ADS)

    Hernando, M.; Núñez, P. J.; García, E.; Trujillo, R.

    2012-04-01

    Electropolishing is a surface finishing process of metals and alloys that enhances brilliant surface finishes with low surface roughness values. The most widely used electrolytes for the electropolishing of stainless steel are varying concentrations of phosphoric and sulphuric acid, and occasionally additives such as chromic acid. The objective of this study was to assess the performance of three commonly used industrial electrolytes in terms of the surface finish of electropolished stainless steel AISI 316L. Each electrolyte had varying sulphuric-phosphoric acid combinations with or without chromic acid. The following electropolishing conditions were assessed: current density, bath temperature, electropolishing time, and initial surface texture. The results revealed that adding chromic acid to the electrolyte did not significantly enhance surface finish, and electropolishing ranges were quite similar for all three electrolytes.

  4. Influence of surface chemistry on the hygienic status of industrial stainless steel.

    PubMed

    Boulange-Petermann, L; Jullien, C; Dubois, P E; Benezech, T; Faille, C

    2004-02-01

    Coupons of fourteen different stainless steels were investigated in terms of surface chemistry and ease of cleaning. Steel surfaces were exposed to Bacillus cereus spores in static saline solution for 2 h. Surfaces were rinsed and then covered with whole milk and allowed to dry. Surfaces were then cleaned in an experimental flow system that mimics an industrial application. After cleaning, remaining spores were released by sonication, spores cultured and colony forming units determined. Surfaces with higher levels of Fe in the outer surface of the passive film cleaned more easily. There was a relation between the polar component and ease of cleaning. The higher the polar component the more easily the surface cleaned. The cleaning mechanism involves dissolution of Fe enriched hydroxide films on the surface.

  5. Influence of Heat Treatment on the Mechanical Properties of Ni Films on 430 Stainless Steel Substrate

    NASA Astrophysics Data System (ADS)

    Pan, Yong; Cui, Junwei; Lei, Weixin; Zhou, Jie; Ma, Zengsheng

    2017-09-01

    Effects of heat treatment on the mechanical properties of Ni films on 430 stainless steel substrate were investigated. The Ni films were annealed at heat treatment temperatures ranging from 0 °C to 800 °C for 2 h. The surface morphology, composition, and texture orientation of Ni films were studied by scanning electron microscopy, energy dispersive spectrometry, and X-ray diffraction. The load-indentation depth curves of Ni films before and after heat treatment were measured by using nanoindentation method. In conjunction with finite element modeling and dimensional analysis, the stress-strain relationships of Ni films on 430 stainless steel substrate at different temperatures are successfully obtained by using a power-law hardening model.

  6. Influence of stress concentrator shape and testing temperature on impact fracture regularities of pipeline steel

    NASA Astrophysics Data System (ADS)

    Vlasov, I. V.; Panin, S. V.; Maruschak, P. O.; Moiseenko, D. D.; Berto, F.

    2017-02-01

    The structure and impact toughness of the pipeline 17Mn1Si steel have been studied. The main attention was paid to the analysis of various conditions of stress concentration under dynamic loadings. The process of strain localization with increasing stress state stiffness at the tip of the concentrator with decreasing testing temperature was investigated. Impact loading diagrams for specimens with various stress concentrator shapes were registered and analyzed.

  7. The Influence of Steel Surface Chemistry on the Bonding of Lubricant Films

    DTIC Science & Technology

    1992-09-01

    conjugation and coherent imaging, solar cell physics. battery electrochemistry, battery testing and evaluation. Mechanics and Materials Technology...chemical composition of 440C stainless steel and its interaction with two lubricant species: the solid lubricant MoS2 and the liquid lubri- cant extreme...13 3. Two magnifications of SEM micrographs of the Rockwell indentations performed on the MoS2 films deposited on differently treated 440C

  8. Annealing textures for drawability: Influence of the degree of cold rolling reduction for low-carbon and extra low-carbon ferritic steels

    SciTech Connect

    Pero-Sanz, J.; Ruiz-Delgado, M.; Martinez, V.; Verdeja, J.I.

    1999-11-01

    This work considers the optimization of deep drawing properties by studying the influence of hot rolling conditions, cold reduction rate, and final annealing on the evolution of steel sheet textures. Two steels have been selected: a low-C steel used for enameling applications, and an extra-low-C steel of the interstitial-free type. Results show that the intensity of {l{underscore}brace}111{r{underscore}brace} component--and, consequently, drawability--is considerably higher in the textures of cold-rolled and annealed sheets than in hot-rolled sheets. It is suggested that drawability of sheets annealed after cold rolling improves if greater than conventional reduction rates are used during rolling. Finally, it is shown that, contrary to what has sometimes been claimed, improved of the ``r'' coefficient are not accompanied by a pancake morphology of the ferrite grains.

  9. The influence of Cr and Al pack cementation on low carbon steel to improve oxidation resistance

    NASA Astrophysics Data System (ADS)

    Prasetya, Didik; Sugiarti, Eni; Destyorini, Fredina; Thosin, Kemas Ahmad Zaini

    2012-06-01

    Pack chromizing and aluminizing has been widely used for many years to improve hot temperature oxidation and corrosion resistance of metals. The coating process involves packing the steel in a powder mixture which contain aluminum and chromium source, and inert filler (usually alumina), and halide activator NH4Cl. Al and Cr were deposited onto carbon steel by pack cementation process using elemental Al and Cr powder as Al and Cr source, whereas NiCo alloys codeposited by electrodeposition. The position of Al and Cr could be under or over Ni-Co alloys deposited. Pack cementation was heated on dry inert gas at temperature 800 °C about 5 hours and 20 minute for Cr and Al respectively. Al and Cr was successfully deposited. Laying down effect of Al and Cr onto carbon steel whether up and down toward NiCo alloys coating have affected to oxidation resistance. The pack aluminizing as top layer given best resitance to restrain excessive oxide scale, in contrast pack chromizing reveal bad oxidation resistance, moreover occured spallation on layer.

  10. The influence of Cr content on the mechanical properties of ODS ferritic steels

    NASA Astrophysics Data System (ADS)

    Li, Shaofu; Zhou, Zhangjian; Jang, Jinsung; Wang, Man; Hu, Helong; Sun, Hongying; Zou, Lei; Zhang, Guangming; Zhang, Liwei

    2014-12-01

    The present investigation aimed at researching the mechanical properties of the oxide dispersion strengthened (ODS) ferritic steels with different Cr content, which were fabricated through a consolidation of mechanical alloyed (MA) powders of 0.35 wt.% nano Y2O3 dispersed Fe-12.0Cr-0.5Ti-1.0W (alloy A), Fe-16.0Cr-0.5Ti-1.0W (alloy B), and Fe-18.0Cr-0.5Ti-1.0W (alloy C) alloys (all in wt.%) by hot isostatic pressing (HIP) with 100 MPa pressure at 1150 °C for 3 h. The mechanical properties, including the tensile strength, hardness, and impact fracture toughness were tested by universal testers, while Young's modulus was determined by ultrasonic wave non-destructive tester. It was found that the relationship between Cr content and the strength of ODS ferritic steels was not a proportional relationship. However, too high a Cr content will cause the precipitation of Cr-enriched segregation phase, which is detrimental to the ductility of ODS ferritic steels.

  11. Influence of Co content on the biocompatibility and bio-corrosion of super ferritic stainless steels

    NASA Astrophysics Data System (ADS)

    Yoo, Y. R.; Jang, S. G.; Nam, H. S.; Shim, G. T.; Cho, H. H.; Kim, J. G.; Kim, Y. S.

    2008-12-01

    Bio-metals require high corrosion resistance, because their biocompatibility is closely related to this parameter. Bio-metals release metal ions into the human body, leading to deleterious effects. Allergies, dermatitis, and asthma are the predominant systemic effects resulting in the human body. In particular, Ni is one of the most common causes of allergic contact dermatitis. In the present work, we designed new ferritic stainless steels wherein Ni is replaced with Co under consideration of allergic respondes and microstructural stability. This work focuses on the effect of Co content on the biocompatibility and corrosion resistance of high PRE super ferritic stainless steels in bio-solution and acidic chloride solution. In the case of the acidic chloride solution, with increasing Co content in the ferritic stainless steels, passive current density increased and critical pitting temperature (CPT) decreased. Also, in the passive state, AC impedance and repassivation rate were reduced. These results are attributed to the thermodynamic stability of cobalt ions, as indicated in the EpH diagram for a Co-H2O system. However, in the case of bio-solutions, with increasing Co content of the alloys, the passive current density decreased. AC impedance and repassivation rate meanwhile increased in the passive state. This is due to the increased ratios of Cr2O3/Cr(OH)3 and [Metal Oxide]/Metal + Metal Oxide] of the passive film formed in bio-solution.

  12. Influence of Ti addition on fracture behaviour of HSLA steel using TIG melting technique

    NASA Astrophysics Data System (ADS)

    Musa, M. H. A.; Maleque, M. A.; Ali, M. Y.

    2017-03-01

    The welding process is a critical stage in the production of structural parts and the microstructure and mechanical properties of the welded joints must be appropriate in order to guarantee the reliability and durability of the components. The fracture toughness behaviour, which accounts for the residual strength of the component in the presence of flaws or cracks, is one of the most important properties to be evaluated in terms of microstructure and mechanical properties. In this present study, the surface of high strength low alloy (HSLA) steel was surface modified with the preplacement of pure Titanium (Ti) powder using a tungsten inert gas (TIG) arc heat source, at 100 ampere current with a voltage 30 V and a constant traversing speed of 1.0 mm/s using Argon shielded gas. The effect of preplaced Ti powder on the strength and toughness properties of the modified HSLA steel surface was investigated. The results indicated that the tensile and yield strength of HSLA steel decreased by ∼12% and ∼14%, respectively. While the impact toughness increased by ∼33% and the ductility decreased by ∼50%. The fractography analysis results by scanning electron microscopy (SEM) were also presented in this paper.

  13. The influence of grain size on the ductility of micro-scale stainless steel stent struts.

    PubMed

    Murphy, B P; Cuddy, H; Harewood, F J; Connolley, T; McHugh, P E

    2006-01-01

    Vascular stents are used to restore blood flow in stenotic arteries, and at present the implantation of a stent is the preferred revascularisation method for treating coronary artery disease, as the introduction of drug eluting stents (DESs) has lead to a significant improvement in the clinical outcome of coronary stenting. However the mechanical limits of stents are being tested when they are deployed in severe cases. In this study we aimed to show (by a combination of experimental tests and crystal plasticity finite element models) that the ductility of stainless steel stent struts can be increased by optimising the grain structure within micro-scale stainless steel stent struts. The results of the study show that within the specimen size range 55 to 190 microm ductility was not dependent on the size of the stent strut when the grain size maximised. For values of the ratio of cross sectional area to characteristic grain length less than 1,000, ductility was at a minimum irrespective of specimen size. However, when the ratio of cross sectional area to characteristic grain length becomes greater than 1,000 an improvement in ductility occurs, reaching a plateau when the ratio approaches a value characteristic of bulk material properties. In conclusion the ductility of micro-scale stainless steel stent struts is sensitive to microstructure and can be improved by reducing the grain size.

  14. Influence of processing parameters and alloying additions on the mechanically determined no-recrystallization temperature in niobium microalloyed steels

    NASA Astrophysics Data System (ADS)

    Homsher-Ritosa, Caryn Nicole

    Microalloying elements are added to plate steels to improve the mechanical properties through grain refinement and precipitation strengthening. In industrial practice, such refinement is obtained by controlling the rolling near critical temperatures in austenite. Generally, a large amount of hot deformation is desired below the no-recrystallization temperature (TNR) to increase the grain boundary area to promote fine ferrite grains upon transformation during cooling. Ideally, a high TNR is desired for increased deformation below TNR at minimal rolling loads and minimal loss of productivity. To increase TNR, microalloying elements such as Nb, V, and Ti are used. The primary purpose of the current study was to determine the effect of multiple microalloying elements on the mechanically determined via torsion testing no-recrystallization temperature (TNR_Tor) in Nb-bearing plate steel. This project focused on the influence of alloying elements and deformation parameters on TNR_Tor. The main objective was to experimentally determine the TNR_Tor for various laboratory-grade steels with systematically varying amounts of Nb, V, and Ti, with C and N held constant. The synergistic effects of these microalloying elements were evaluated. Another objective was to determine the TNR_Tor with systematically varied deformation parameters for the same set of steels. Comparisons of the measured TNR through two different mechanical tests were conducted. Finally, a microstructural evaluation around the mechanically determined TNR_Tor via multistep hot torsion testing was made. To accomplish these objectives six Nb-bearing steels were laboratory produced with 0.065 wt pct C, 0.044 wt pct N, and varying amounts of Nb, V, and Ti. Multistep hot torsion tests were conducted using the GleebleRTM 3500 thermomechanical simulator between the temperatures of 1200 and 750 °C. The mean flow stress was calculated for each deformation step and plotted against the inverse absolute temperature. The

  15. Influence of original microstructure on the transformation behavior and mechanical properties of ultra-high-strength TRIP-aided steel

    NASA Astrophysics Data System (ADS)

    Yin, Hong-xiang; Zhao, Ai-min; Zhao, Zheng-zhi; Li, Xiao; Li, Shuang-jiao; Hu, Han-jiang; Xia, Wei-guang

    2015-03-01

    The transformation behavior and tensile properties of an ultra-high-strength transformation-induced plasticity (TRIP) steel (0.2C-2.0Si-1.8Mn) were investigated by different heat treatments for automobile applications. The results show that F-TRIP steel, a traditional TRIP steel containing as-cold-rolled ferrite and pearlite as the original microstructure, consists of equiaxed grains of intercritical ferrite surrounded by discrete particles of M/RA and B. In contrast, M-TRIP steel, a modified TRIP-aided steel with martensite as the original microstructure, containing full martensite as the original microstructure is comprised of lath-shaped grains of ferrite separated by lath-shaped martensite/retained austenite and bainite. Most of the austenite in F-TRIP steel is granular, while the austenite in M-TRIP steel is lath-shaped. The volume fraction of the retained austenite as well as its carbon content is lower in F-TRIP steel than in M-TRIP steel, and austenite grains in M-TRIP steel are much finer than those in F-TRIP steel. Therefore, M-TRIP steel was concluded to have a higher austenite stability, resulting in a lower transformation rate and consequently contributing to a higher elongation compared to F-TRIP steel. Work hardening behavior is also discussed for both types of steel.

  16. Influence of sulfate transients on crack growth in type 304 stainless steel in water at 288 C

    SciTech Connect

    Lidar, P.

    1995-12-31

    During operation of a boiling water reactor (BWR), environmental transients can occur. One such transient is an increased sulfate concentration due to resin intrusions. Sulfate is well known to accelerate the crack growth rate of stainless steel, but the long time influence of sulfate transients on the crack growth rate is more uncertain. Within this work the crack growth rate of heavily sensitized stainless steel was measured in both simulated normal water chemistry (NWC) and simulated hydrogen water chemistry (HWC) environments obtained by adding oxygen to high purity water. Sulfuric acid was added to the environment for a certain period and to a concentration that is comparable with in-plant sulfate transients. Compact Tension (1 inch CT) specimens of sensitized Type 304 stainless steel (UNS S30400) were used and measurements were performed under constant stress intensity at 288 C. Crack growth rates were monitored on-line during testing with a DC potential drop system. The corrosion potential of the specimen was monitored using silver chloride reference electrode. During simulated NWC and HWC a corrosion potential around 0 mV and around {minus}300 mV SHE respectively, was obtained. The crack growth rate did increase after the sulfate transients, but an incubation period was observed. At the time of the increase in the crack growth rate, the inlet and outlet conductivities were back at base line values for simulated BWR-chemistry. Once the crack growth rate increased, it continued to be high for a very long time. Additional sulfate transients after a first one increased the crack growth rate further. The experiment shows that total crack growth in a CT-specimen after a sulfate transient in a low flow autoclave can not be calculated from crack growth values as a function of bulk conductivity. Consideration must also be given to the frequency, strength and magnitude of the transients.

  17. Influence of steel implant surface microtopography on soft and hard tissue integration.

    PubMed

    Hayes, J S; Klöppel, H; Wieling, R; Sprecher, C M; Richards, R G

    2017-03-21

    After implantation of an internal fracture fixation device, blood contacts the surface, followed by protein adsorption, resulting in either soft-tissue adhesion or matrix adhesion and mineralization. Without protein adsorption and cell adhesion under the presence of micro-motion, fibrous capsule formation can occur, often surrounding a liquid filled void at the implant-tissue interface. Clinically, fibrous capsule formation is more prevalent with electropolished stainless steel (EPSS) plates than with current commercially pure titanium (cpTi) plates. We hypothesize that this is due to lack of micro-discontinuities on the standard EPSS plates. To test our hypothesis, four EPSS experimental surfaces with varying microtopographies were produced and characterized for morphology using the scanning electron microscope, quantitative roughness analysis using laser profilometry and chemical analysis using X-ray photoelectron spectroscopy. Clinically used EPSS (smooth) and cpTi (microrough) were included as controls. Six plates of each type were randomly implanted, one on both the left and right intact tibia of 18 white New Zealand rabbits for 12 weeks, to allow for a surface interface study. The results demonstrate that the micro-discontinuities on the upper surface of internal steel fixation plates reduced the presence of liquid filled voids within soft-tissue capsules. The micro-discontinuities on the plate under-surface increased bony integration without the presence of fibrous tissue interface. These results support the hypothesis that the fibrous capsule and the liquid filled void formation occurs mainly due to lack of micro-discontinuities on the polished smooth steel plates and that bony integration is increased to surfaces with higher amounts of micro-discontinuities. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2017.

  18. Influence of heat treatment on mechanical properties of 300M Steel

    NASA Technical Reports Server (NTRS)

    Youngblood, J. L.; Raghavan, M. R.

    1975-01-01

    The plane strain fracture toughness and tensile strength response of 300M Steel to a wide variety of austenitizing and tempering temperatures were investigated. The results make it possible for one to select heat treatments which provide an optimum combination of strength and toughness for a variety of structural applications. In particular, improvements in toughness on the order of 20% were found possible with no loss in tensile properties by increasing the austenitizing temperature from the currently employed 1144 K to 1255 K or higher, and this change in heat treatment therefore appears worthy of general implementation.

  19. Influence of microstructure on micromagnetic Barkhausen emissions in AISI 4140 steel

    SciTech Connect

    Mitra, A.; Govindaraju, M.R.; Jiles, D.C.

    1995-11-01

    The effects of microstructure on the micromagnetic Barkhausen signal emissions in AISI 4140 steel are reported. The Barkhausen signal amplitude is known to be highly sensitive to the type and distribution of microstructural inhomogeneities, such as grain boundaries, precipitates and dislocations. The Barkhausen measurements were taken on samples having pearlitic, spheroidized and bainitic microstructures. The Barkhausen emissions were measured in terms of rms voltage, peak-to-peak voltage and number of events per cycle. It is shown that Barkhausen signals can be used to distinguish between pearlitic and bainitic microstructures.

  20. Influence of Residual Stress Field on the Fatigue Crack Propagation in Prestressing Steel Wires

    PubMed Central

    Toribio, Jesús; Matos, Juan-Carlos; González, Beatriz; Escuadra, José

    2015-01-01

    This paper deals with the effect of several residual stress profiles on the fatigue crack propagation in prestressing steel wires subjected to tension loading or bending moment. To this end, a computer program was developed to evaluate the crack front evolution on the basis of the Walker law. Results demonstrate that the absence of residual stresses makes the crack propagate towards a preferential crack path. When surface residual stresses are tensile and, correspondingly, core residual stresses are compressive, the fatigue crack fronts rapidly converge towards a quasi-straight shape. When surface residual stresses are compressive, with their corresponding tensile stresses in the core area, a preferential crack path also appears. PMID:28793661

  1. Mechanical properties of austenitic stainless steel single crystals: Influence of nitrogen and hydrogen content

    SciTech Connect

    Sucre, Y.R.; Iost, A.; Vogt, J.B.; Najjar, D.; Chumlyakov, Y.I.

    2000-01-01

    The effect of cathodically charged hydrogen in austenitic stainless steels with or without nitrogen addition was studied by microhardness experiments carried out on single crystals. With the authors experimental conditions, it can be demonstrated that hydrogen penetration depth is near 25 {micro}m and induced a higher apparent hardness. In fact, the hardness improvement is mainly a consequence of the residual stresses induced by hydrogen diffusion. By studying the variation of hardness with the reciprocal length of the indentation print obtained with load varying between 0.5 and 200 N, it was observed that the slope (VHN vs 1/d) only depends on the aging time.

  2. The influence of concentration and pH on corrotion rate in stainless steels – 316 solution HNO3 medium

    NASA Astrophysics Data System (ADS)

    Samosir, Rahmad; Simanjuntak, Sutan L. M. H.

    2017-09-01

    The Influence of concentration and pH on corrosion rate on commercial stainless steels-316 materials have been carried out. The experiments were carried out in HNO3 medium with a concentration variation of 0.1 mol, 0.2 mol, 0.3 mol and 0.4 mol corresponding to pH values of 1.0, 0.7, 0.523, and 0.4 respectively. The experiments were carried out using a type M-273 EG&G galvanometer test instrument. The post-corrosion samples’ microstructure has analyzed with the aid of energy dispersive spectroscopy (EDS) equipped SEM instrument to detect the presence of any viable corrosion by products. Experimental results confirm that stainless steels-316 commercial alloys immersed in a nitric acid corrosion medium with a variation of concentration experience very little or almost no corrosion and that according to the so-called Fontana’s criteria these test-materials turn out to have an excellent resistance toward nitric acid corrosion. This is also evidenced by the very low corrosion rate value measured in this study. SEM-EDS study, lts indicate that the possible ensuing corrosion by products are iron oxides, and chrome oxides.

  3. The Influence of Temperature on the Frictional Behavior of Duplex-Coated Die Steel Rubbing Against Forging Brass

    NASA Astrophysics Data System (ADS)

    Ebrahimzadeh, I.; Ashrafizadeh, F.

    2015-01-01

    Improvement of die life under hot forging of brass alloys is considered vital from both economical and technical points of view. One of the best methods for improving die life is duplex coatings. In this research, the influence of temperature on the tribological behavior of duplex-coated die steel rubbing against forging brass was investigated. The wear tests were performed on a pin-on-disk machine from room temperature to 700 °C; the pins were made in H13 hot work tool steel treated by plasma nitriding and by PVD coatings of TiN-TiAlN-CrAlN. The disks were machined from a two-phase brass alloy too. The results revealed that the friction coefficient of this tribosystem went through a maximum at 550 °C and decreased largely at 700 °C. Furthermore, the formation of Cr2O3 caused the reduction of friction coefficient at 700 °C. PVD coatings proved their wear resistance up to 550 °C, well above the working temperature of the brass forging dies.

  4. Influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steels

    NASA Astrophysics Data System (ADS)

    Li, Junru; Liu, Jianjun; Jiang, Bo; Zhang, Chaolei; Liu, Yazheng

    2017-03-01

    The dissolution process of delta ferrites and the influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steel 10Cr12Ni3Mo2VN were studied by isothermal heating and thermal simulation experiments. The precipitation temperature of delta ferrites in experimental steel is about 1195 °C. M23C6-type carbides incline to precipitate and coarsen at the boundaries of delta ferrites below 930 °C, and can be rapidly dissolved by heating at 1180 °C. The percentage of delta ferrites gradually decreases with heating time. And a Kolmogorov-Johnson-Mehl-Avrami equation was established to describe the dissolution process of delta ferrites at 1180 °C. High temperature pre-deformation can markedly increase the dissolution rate of delta ferrites. Pre-deformation can largely increase the interface area between delta ferrite and matrix and thus increase the unit-time diffusing quantities of alloying elements between delta ferrites and matrix. In addition, high temperature pre-deformation leads to dynamic recrystallization and increases the number of internal grain boundaries in the delta ferrites. This can also greatly increase the diffusing rate of alloying elements. In these cases, the dissolution of delta ferrites can be promoted.

  5. Influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steels

    NASA Astrophysics Data System (ADS)

    Li, Junru; Liu, Jianjun; Jiang, Bo; Zhang, Chaolei; Liu, Yazheng

    2017-02-01

    The dissolution process of delta ferrites and the influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steel 10Cr12Ni3Mo2VN were studied by isothermal heating and thermal simulation experiments. The precipitation temperature of delta ferrites in experimental steel is about 1195 °C. M23C6-type carbides incline to precipitate and coarsen at the boundaries of delta ferrites below 930 °C, and can be rapidly dissolved by heating at 1180 °C. The percentage of delta ferrites gradually decreases with heating time. And a Kolmogorov-Johnson-Mehl-Avrami equation was established to describe the dissolution process of delta ferrites at 1180 °C. High temperature pre-deformation can markedly increase the dissolution rate of delta ferrites. Pre-deformation can largely increase the interface area between delta ferrite and matrix and thus increase the unit-time diffusing quantities of alloying elements between delta ferrites and matrix. In addition, high temperature pre-deformation leads to dynamic recrystallization and increases the number of internal grain boundaries in the delta ferrites. This can also greatly increase the diffusing rate of alloying elements. In these cases, the dissolution of delta ferrites can be promoted.

  6. Research on the Influence of Size Effect for the mechanical Performance of GFRP tube concrete steel tube composite column under axial compression

    NASA Astrophysics Data System (ADS)

    Li, Wen; Wang, Tong; Na, Yu

    2017-08-01

    FRP tube-concrete-steel tube composite column (DSTC) was a new type of composite structures. The column consists of FRP outer tube and steel tube and concrete. Concrete was filled between FRP outer tube and steel tube. This column has the character of light and high strength and corrosion resistance. In this paper, properties of DSTC axial compression were studied in depth. The properties were studied by two groups DSTC short columns under axial compression performance experiment. The different size of DSTC short columns was importantly considered. According to results of the experiment, we can conclude that with the size of the column increases the ability of it to resist deformation drops. On the other hand, the size effect influences on properties of different concrete strength DSTC was different. The influence of size effect on high concrete strength was less than that of low concrete.

  7. Influence of steel fibers on the development of alkali-aggregate reaction

    SciTech Connect

    Pires de Carvalho, Maria Rita; Pagan Hasparyk, Nicole

    2010-04-15

    This work presents the results of an experimental research concerning the use of fibers in mortar specimens subjected to alkali-aggregate reaction (AAR). Two types of steel fibers (0.16 mm diameter and 6.0 mm length, and 0.20 mm diameter and 13.0 mm length) were used with fiber volume contents of 1% and 2%. Besides the expansion accelerated tests, compressive tests and flexural tests have also been carried out to display the main mechanical characteristics of the fiber-reinforced mortars after being subjected to AAR. Moreover, the microstructure of the specimens was analyzed by scanning electron microscopy and energy dispersive X-ray. The results shown that the addition of steel fibers reduced the expansion due to AAR for the experimental conditions studied in this paper. The most expressive benefit corresponded to the addition of 13.0 mm fibers in the mixture containing 2% fiber content. This fiber volume content also corresponded to the maximum increment in the mechanical properties compared to the reference mortar, mainly for the post-cracking strength and for the toughness in bending. It was observed that the fibers have a beneficial effect on the material, without compromising its main mechanical properties.

  8. Influence of consolidation methods on the recrystallization kinetics of a Fe-14Cr based ODS steel

    NASA Astrophysics Data System (ADS)

    Dadé, M.; Malaplate, J.; Garnier, J.; De Geuser, F.; Lochet, N.; Deschamps, A.

    2016-04-01

    The recrystallization behavior during thermal annealing with or without prior cold work has been investigated in a 14%Cr ODS steel consolidated by two different methods, hot extrusion (HE) and hot isostatic pressing (HIP). We show that a 1400°C-1 h annealing induces an increase of the oxide nanoparticles radius from 1.3 to 3 nm, however the grain size remain stable despite a recovery of sub-grain boundaries for the hot extruded material. When pre-deformation is applied before annealing, almost full recrystallization can be achieved on the HE ODS steel. In this study, we show recrystallization after 40% cold deformation and annealing 30 min at 1450 °C together with coarsening of oxide particles. At lower temperature and higher pre-deformation (70%-1150 °C/30 min), we show that recrystallization can be achieved without change of the oxide size distribution. We show that due to a lower initial dislocation density, recrystallization is strongly delayed, by at least 250 °C, in the HIP material. Finally, we show that the evolution of the size of the oxide precipitates is controlled by the time and temperature of annealing and are independent on the pre-deformation and occurrence of recrystallization.

  9. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires

    PubMed Central

    Gelfi, Marcello; Solazzi, Luigi; Poli, Sandro

    2017-01-01

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved. PMID:28772623

  10. Influence of fluence rate on radiation-induced mechanical property changes in reactor pressure vessel steels

    SciTech Connect

    Hawthorne, J.R.; Hiser, A.L. )

    1990-03-01

    This report describes a set of experiments undertaken using a 2 MW test reactor, the UBR, to qualify the significance of fluence rate to the extent of embrittlement produced in reactor pressure vessel steels at their service temperature. The test materials included two reference plates (A 302-B, A 533-B steel) and two submerged arc weld deposits (Linde 80, Linde 0091 welding fluxes). Charpy-V (C{sub v}), tension and 0.5T-CT compact specimens were employed for notch ductility, strength and fracture toughness (J-R curve) determinations, respectively. Target fluence rates were 8 {times} 10{sup 10}, 6 {times} 10{sup 11} and 9 {times} 10{sup 12} n/cm{sup 2} {minus}s{sup {minus}1}. Specimen fluences ranged from 0.5 to 3.8 {times} 10{sup 19} n/cm{sup 2}, E > 1 MeV. The data describe a fluence-rate effect which may extend to power reactor surveillance as well as test reactor facilities now in use. The dependence of embrittlement sensitivity on fluence rate appears to differ for plate and weld deposit materials. Relatively good agreement in fluence-rate effects definition was observed among the three test methods. 52 figs., 4 tabs.

  11. The influence of Si content on the oxidation behavior of Type 430 stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2007-09-01

    Trace “alloying” elements can significantly affect alloy performance. One example is the effect of residual Si content on the oxidation behavior of stainless steels. Small amounts of Si can form a continuous SiO2 layer at the metal-oxide scale interface. This is beneficial for enhancing oxidation resistance; however it is detrimental for fuel cell interconnect application, as SiO2 is an electrical insulator. In order to assess the effect of SiO2 on the performance of Type 430 ferritic steel, a potential interconnect alloy, a series of custom 430 alloys were melted and reduced to sheet with controlled Si contents (ranging from <0.01 to 0.1 wt% Si). Oxidation tests were conducted at 800oC in moist air. The behavior was compared to a commercial Type 430 alloy (with 0.4 wt%Si) and Crofer 22APU. It was found that for the 430 alloys, the oxidation rate increased with decreasing Si content. However, after 4000 hour of exposure, the mass gain for the low Si 430 alloys was comparable to Crofer 22APU.

  12. Influence of the Manufacturing Process on Defects in the Galvanized Coating of High Carbon Steel Wires.

    PubMed

    Gelfi, Marcello; Solazzi, Luigi; Poli, Sandro

    2017-03-06

    This study is a detailed failure analysis of galvanized high carbon steel wires, which developed coating cracks during the torsion test performed as a quality control at the end of the manufacturing process. Careful visual inspections showed that the cracks are already present in the coating before the torsion test. In order to explain the origin of these cracks, systematic metallographic investigations were performed by means of optical and scanning electron microscope on both the wires and the rods that have been cold drawn to produce the wire. The chemical composition of the galvanized coatings was evaluated by means of energy dispersive spectroscopy. Micro bidimensional X-ray diffraction experiments were also performed to measure the residual stresses in the galvanized coating. The results showed that the failure is related to two main factors: the relatively high content of silicon in the steel and the unsuitable cooling rate of the rods at the exit from the galvanizing bath. The mechanism proposed to explain the origin of the defects was supported by Finite Elements Methods simulations and verified with in-plant tests. The proper countermeasures were then applied and the problem successfully solved.

  13. Influence of PWHT on Toughness of High Chromium and Nickel Containing Martensitic Stainless Steel Weld Metals

    NASA Astrophysics Data System (ADS)

    Divya, M.; Das, Chitta Ranjan; Mahadevan, S.; Albert, S. K.; Pandian, R.; Kar, Sujoy Kumar; Bhaduri, A. K.; Jayakumar, T.

    2015-06-01

    Commonly used 12.5Cr-5Ni consumable specified for welding of martensitic stainless steels is compared with newly designed 14.5Cr-5Ni consumable in terms of their suitability for repair welding of 410 and 414 stainless steels by gas tungsten arc welding process. Changes in microstructure and austenite evolution were investigated using optical, scanning electron microscopy, X-ray diffraction techniques and Thermo-Calc studies. Microstructure of as-welded 12.5Cr-5Ni weld metal revealed only lath martensite, whereas as-welded 14.5Cr-5Ni weld metal revealed delta-ferrite, retained austenite, and lath martensite. Toughness value of as-welded 12.5Cr-5Ni weld metal is found to be significantly higher (216 J) than that of the 14.5Cr-5Ni weld metal (15 J). The welds were subjected to different PWHTs: one at 923 K (650 °C) for 1, 2, 4 hours (single-stage PWHT) and another one at 923 K (650 °C)/4 h followed by 873 K (600 °C)/2 h or 873 K (600 °C)/4 h (two-stage heat treatment). Hardness and impact toughness of the weld metals were measured for these weld metals and correlated with the microstructure. The study demonstrates the importance of avoiding formation of delta-ferrite in the weld metal.

  14. Influence of heating rate and temperature on austenite grain size during reheating steel

    NASA Astrophysics Data System (ADS)

    Napitupulu, Richard A. M.

    2017-09-01

    Controlling the final microstructure is one effective way to get HSLA steel with good mechanical properties. The structure of the desired item on the final microstructure depends on the initial grain size formed during the initial heating process, where to get super fine ferrite grains, it should form the initial austenite grain smooth during the heating process. Austenite grain size at the beginning of the heating process is important in order to obtain the size of the final microstructure that provides maximum mechanical properties. In this study, HSLA steel reheated to a temperature of 960°C, 1060°C and 1120°C with holding time variation of 10, 30 and 60 minutes at a heating rate of 5°C/minute, 7.5°C/minute and 10°C/minute, then water quenching. The austenite saw by using optic microscope and count by ASTM E112 method. From the results it is concluded that there is a relationship between temperatures interrelated heating, heating rate and holding time on the growth of austenite grain. The higher the temperature, the heating occur austenite grain size. While the most optimal results obtained for reheated temperature 1060°C with a heating rate 7.5°C/minute and the heating temperature 1120°C with a heating rate 5°C/minute.

  15. Influence of the tensile strain rate on the mechanical properties and phase composition of VNS 9-Sh TRIP steel

    NASA Astrophysics Data System (ADS)

    Terent'ev, V. F.; Slizov, A. K.; Prosvirnin, D. V.; Sirotinkin, V. P.; Ashmarin, A. A.; Gol'dberg, M. A.

    2015-10-01

    The influence of the strain rate on the mechanical properties and the phase composition of a sheet VNS 9-Sh (23Kh15N5AM3-Sh) TRIP steel is studied during static tension. The strain rate is changed in the range from 8.3 × 10-5 to 25 × 10-3 s-1. The dependence of the mechanical properties on the strain rate is found to be nonlinear. The TRIP effect is most pronounced at a strain rate of (8.3-17) × 10-5 s-1. In this strain rate, the deformation martensite content increases significantly, from 50 to 87%, as is detected by X-ray diffraction.

  16. Mechanosynthesis of zinc ferrite in hardened steel vials: Influence of ZnO on the appearance of Fe(II)

    SciTech Connect

    Verdier, Thomas; Nachbaur, Virginie; Jean, Malick . E-mail: malick.jean@univ-rouen.fr

    2005-11-15

    Nanocrystalline ZnFe{sub 2}O{sub 4} spinel powders are synthesized by high-energy ball milling, starting from a powder mixture of hematite ({alpha}-Fe{sub 2}O{sub 3}) and zincite (ZnO). The millings are performed under air using hardened steel vials and balls. X-ray diffraction and Moessbauer spectrometry are used to characterize the powders. A spinel phase begins to appear after 3 h of milling and the synthesis is achieved after 9 h. Phase transformation is accompanied by a contamination due to iron coming from the milling tools. A redox reaction is also observed between Fe(III) and metallic iron during milling, leading to a spinel phase containing some Fe(II). The mechanism for the appearance of this phase is studied: ZnO seems to have a non-negligeable influence on the synthesis, by creating an intermediate wuestite-type phase solid solution with FeO.

  17. Quantitative investigation into the influence of temperature on carbide and austenite evolution during partitioning of a quenched and partitioned steel

    SciTech Connect

    Pierce, Dean T.; Coughlin, D. R.; Williamson, Don L.; Kähkönen, Joonas; Clarke, A. J.; Clarke, Kester D.; Speer, J. G.; De Moor, Emmanuel

    2016-05-03

    Here, the influence of partitioning temperature on microstructural evolution during quenching and partitioning was investigated in a 0.38C-1.54Mn-1.48Si wt.% steel using Mössbauer spectroscopy and transmission electron microscopy. η-carbide formation occurs in the martensite during the quenching, holding, and partitioning steps. More effective carbon partitioning from martensite to austenite was observed at 450 than 400°C, resulting in lower martensite carbon contents, less carbide formation, and greater retained austenite amounts for short partitioning times. Conversely, greater austenite decomposition occurs at 450°C for longer partitioning times. Lastly, cementite forms during austenite decomposition and in the martensite for longer partitioning times at 450°C.

  18. Influence of binding composition on the structure and properties of steel work-pieces obtained by injection moulding

    NASA Astrophysics Data System (ADS)

    Darenskaia, E. A.; Vaulina, O. Yu; Myachin, Yu V.; Kulkov, S. N.

    2017-02-01

    The paper presents the results of the research analyzing the influence of binding composition on the structure and properties of the stainless steel samples obtained by injection moulding technique. It have been determined the tailored composition of binding, which provides sufficient feedstock viscosity, low porosity of work-pieces, etc. Three binding compositions polypropylene and paraffin wax have been studied: 1:6, 1:2, 2:1, respectively. Stearic acid has been used as a SAS (surface active substance). The results have shown that the binding compositions between 1:6 and 1:2 polypropylene and paraffin wax provides sufficient viscosity feedstock, dimensional stability during debinding and sintering, and the high density of the final product.

  19. Influence of crystal orientation and ion bombardment on the nitrogen diffusivity in single-crystalline austenitic stainless steel

    SciTech Connect

    Martinavicius, A.; Abrasonis, G.; Moeller, W.

    2011-10-01

    The nitrogen diffusivity in single-crystalline AISI 316L austenitic stainless steel (ASS) during ion nitriding has been investigated at different crystal orientations ((001), (110), (111)) under variations of ion flux (0.3-0.7 mA cm{sup -2}), ion energy (0.5-1.2 keV), and temperature (370-430 deg. C). The nitrogen depth profiles obtained from nuclear reaction analysis are in excellent agreement with fits using the model of diffusion under the influence of traps, from which diffusion coefficients were extracted. At fixed ion energy and flux, the diffusivity varies by a factor up to 2.5 at different crystal orientations. At (100) orientation, it increases linearly with increasing ion flux or energy. The findings are discussed on the basis of atomistic mechanisms of interstitial diffusion, potential lattice distortions, local decomposition, and ion-induced lattice vibrational excitations.

  20. Influence of Al and C on Mechanical Properties of Sub-Rapidly Solidified Fe-20Mn-xAl-yC Low-Density Steels

    NASA Astrophysics Data System (ADS)

    Liu, Libing; Shen, Zhengyan; Yang, Yang; Song, Changjiang; Zhai, Qijie

    Fe-Mn-Al-C low density steels with high manganese and high aluminum content have received much attention recently because their potential of more than 10wt.% reduction of density, excellent mechanical properties and multiphase microstructures. For present study, sub-rapidly solidified Fe-20Mn-xAl-yC low-density steels with different Al (5, 9,12wt.%) and C(0.4, 0.6, 0.8, 1.0,wt.%) have been produced to understand the influence of Al and C on phases content and mechanical properties. These near-net shaped Fe-20Mn-xA-yC steels all revealed duplex phases (δ+γ) during sub-rapid solidification, and some ordered DO3 phases formed in -ferrite. The changes of aluminum and carbon content lead to the volume fractions changes of -ferrite, and the dissolved aluminum content have a vital influence on tensile properties, but there is no clear relationship between phase proportions and tensile properties. The yield strength, ultimate tensile strength and total elongation of 9Al-0.8C steel are 593MPa, 952 MPa, and 46%, respectively, which shows the best comprehensive performance of these sub-rapidly solidified Fe-20Mn-xA-yC steels.

  1. Factors influencing the Zn and Mn extraction from pyrometallurgical sludge in the steel manufacturing industry.

    PubMed

    Mocellin, J; Mercier, G; Morel, J L; Blais, J F; Simonnot, M O

    2015-08-01

    In this laboratory study, a process has been developed for selectively leaching zinc and manganese from pyrometallurgical sludge produced in the steel manufacturing industry. In the first part, the yield of Zn extraction was studied using four factors and four levels of the Box-Behnken response surface design. The optimum conditions for the step of Zn leaching were determined to be a sulfuric acid concentration of 0.25 mol/L, a pulp density of 10%, an extraction temperature of 20 °C, and three stages of leaching. Under such conditions, 75% of the Zn should be leached. For Mn leaching, the optimum conditions were determined to be a sulfuric acid concentration of 0.25 mol/L, a Na2S2O5/Mn stoichiometry of 1, a leaching time of 120 min and two leaching steps. In this case, 100% of the Mn should be leached.

  2. The influence of deformation, annealing and recrystallisation on oxide nanofeatures in oxide dispersion strengthened steel

    NASA Astrophysics Data System (ADS)

    Dawson, Karl; Tatlock, Gordon J.

    2017-04-01

    This work demonstrates that Y-Ti oxide nanofeatures, observed in as-extruded oxide dispersion strengthened steel, are structurally modified by cold forging. A 950 °C heat treatment promoted restructuring of the deformed particles and partial recrystallisation of the cold forged alloy. Transmission electron microscopy revealed that cuboid shaped nanofeatures were deformed during forging, which resulted in high number densities of lens shaped yttrium-titanium oxide particles. Annealing the forged alloy promoted partial recrystallisation of the ferritic matrix. Particle morphology reverted from lens shaped, as witnessed in the deformed material, to cuboid shaped oxide nanofeatures, identical to those observed in as-extruded material. Precipitation distributions evaluated in both recrystallised and recovering grains were indistinguishable from those first measured in the as-extruded alloy. TEM images revealed a widespread orientation relationship between the oxide precipitates and the recrystallised grains; registration with the ferrite lattice was omnipresent in both recovering and recrystallised grains.

  3. Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

    SciTech Connect

    Pawel, Steven J; Hsu, Julia

    2010-11-01

    The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

  4. The influence of laser re-melting on microstructure and hardness of gas-nitrided steel

    NASA Astrophysics Data System (ADS)

    Panfil, Dominika; Wach, Piotr; Kulka, Michał; Michalski, Jerzy

    2016-12-01

    In this paper, modification of nitrided layer by laser re-melting was presented. The nitriding process has many advantageous properties. Controlled gas nitriding was carried out on 42CrMo4 steel. As a consequence of this process, ɛ+γ' compound zone and diffusion zone were produced at the surface. Next, the nitrided layer was laser remelted using TRUMPF TLF 2600 Turbo CO2 laser. Laser tracks were arranged as single tracks with the use of various laser beam powers (P), ranging from 0.39 to 1.04 kW. The effects of laser beam power on the microstructure, dimensions of laser tracks and hardness profiles were analyzed. Laser treatment caused the decomposition of continuous compound zone at the surface and an increase in hardness of previously nitrided layer because of the appearance of martensite in re-melted and heat-affected zones

  5. Influence of alumina and titanium dioxide coatings on abrasive wear resistance of AISI 1045 steel

    NASA Astrophysics Data System (ADS)

    Santos, A.; Remolina, A.; Marulanda, J.

    2016-02-01

    This project aims to compare the behaviour of an AISI 1045 steel's abrasive wear resistance when is covered with aluminium oxide (Al2O3) or Titanium dioxide (TiO2), of nanometric size, using the technique of thermal hot spray, which allows to directly project the suspension particles on the used substrate. The tests are performed based on the ASTM G65-04 standard (Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Apparatus). The results show that the amount of, lost material increases linearly with the travelled distance; also determined that the thermal treatment of hardening-tempering and the alumina and titanium dioxide coatings decrease in average a 12.9, 39.6 and 29.3% respectively the volume of released material during abrasive wear test.

  6. Influence of Carbide Modifications on the Mechanical Properties of Ultra-High-Strength Stainless Steels

    NASA Astrophysics Data System (ADS)

    Seo, Joo-Young; Park, Soo-Keun; Kwon, Hoon; Cho, Ki-Sub

    2017-10-01

    The mechanical properties of ultra-high-strength secondary hardened stainless steels with varying Co, V, and C contents have been studied. A reduced-Co alloy based on the chemical composition of Ferrium S53 was made by increasing the V and C content. This changed the M2C-strengthened microstructure to a MC plus M2C-strengthened microstructure, and no deteriorative effects were observed for peak-aged and over-aged samples despite the large reduction in Co content from 14 to 7 wt pct. The mechanical properties according to alloying modification were associated with carbide precipitation kinetics, which was clearly outlined by combining analytical tools including small-angle neutron scattering (SANS) as well as an analytical TEM with computational simulation.

  7. Influence of Activating Flux and Helium Shielding Gas on an Austenitic Stainless Steel Weldment

    NASA Astrophysics Data System (ADS)

    Huang, Her-Yueh; Yang, Chung-Wei

    2013-06-01

    Activating flux-assisted gas tungsten arc welding (GTAW) is a well-established method for enhancing weld penetration. In GTAW, steel is usually welded with a shielding gas that contains mostly argon. However, pure argon does not provide enough weld penetration. Argon-helium mixtures are inert and a greater concentration of helium would increase the arc voltage and the weld depth-to-width (D/W) ratio. There is a significant level of interest in the interaction between activating flux and shielding gas composition. Weld morphology, arc profile, retained δ ferrite content, angular distortion, and microstructure are extremely important in applying the activating flux combination argon-helium in GTAW; therefore, in this work, all these were studied.

  8. Influence of De-icers on the Corrosion and Fatigue Behavior of 4140 Steel

    NASA Astrophysics Data System (ADS)

    Dean, William P.; Sanford, Brittain J.; Wright, Matthew R.; Evans, Jeffrey L.

    2012-11-01

    The purpose of this test was to evaluate the effects of calcium magnesium acetate (CMA) and sodium chloride (NaCl)—two common substances used to de-ice roadways—on the corrosion and fatigue behavior of annealed AISI 4140 steel. When CMA-corroded, NaCl-corroded, and as-machined samples were tested using R = 0.1, and f = 20 Hz, it was found that, within the scope of this study, samples corroded in both 3.5% CMA solution and 3.5% NaCl solution exhibited a lower fatigue strength than samples tested in the as-machined, uncorroded condition. For the short lives tested in this study, the difference in the effects of CMA and NaCl is minimal. However, at longer lives it is suspected, based on the trends, that the CMA solution would be less detrimental to the fatigue life.

  9. Influence of electromagnetic field on metal cutting in turning operation of AISI 1018 low carbon steel

    NASA Astrophysics Data System (ADS)

    Nadia, J. N.; Aaron, F.; Azuddin, M.

    2017-06-01

    The effects of magnetic field on the machining force and tool wear in turning operation has been investigated. AISI 1018 low carbon steel used during machining as it is generally used in industry. The present and absent of the magnetic field during machining in dry condition was studied, and has been analysed. Taguchi approach has been used when designing the experiment. The results shown in this study related to the machining force and tool wear. The experimental results shown that when magnetic field has been applied, the machining force in turning operation such as radial force (Fr ), feed force (Ff ), and cutting force (Fc ) gave higher results as compared to the absent of magnetic field. As for the tool wear, the results shown that the tool life is getting longer when the magnetic field has been applied which has been proven by the previous studies done before.

  10. Absorptivity modulation on wavy molten steel surfaces: The influence of laser wavelength and angle of incidence

    SciTech Connect

    Kaplan, A. F. H.

    2012-10-08

    The modulation of the angle-dependent Fresnel absorptivity across wavy molten steel surfaces during laser materials processing, like drilling, cutting, or welding, has been calculated. The absorptivity is strongly altered by the grazing angle of incidence of the laser beam on the processing front. Owing to its specific Brewster-peak characteristics, the 10.64 {mu}m wavelength CO{sub 2}-laser shows an opposite trend with respect to roughness and angle-of-incidence compared to lasers in the wavelength range of 532-1070 nm. Plateaus or rings of Brewster-peak absorptivity can lead to hot spots on a wavy surface, often in close proximity to cold spots caused by shadow domains.

  11. The Influence of Grain Size on the Mechanical Properties of Steel

    SciTech Connect

    Morris, J. W.

    2001-05-01

    Many of the important mechanical properties of steel, including yield strength and hardness, the ductile-brittle transition temperature and susceptibility to environmental embrittlement can be improved by refining the grain size. The improvement can often be quantified in a constitutive relation that is an appropriate variant on the familiar Hall-Petch relation: the quantitative improvement in properties varies with d-1/2, where d is the grain size. Nonetheless, there is considerable uncertainty regarding the detailed mechanism of the grain size effect, and appropriate definition of “grain size”. Each particular mechanism of strengthening and fracture suggests its own appropriate definition of the “effective grain size”, and how it may be best controlled.

  12. Influence of cubic texture intensity of hot rolled ferritic non-oriented electrical steels on the microstructure and texture in the final processed material

    NASA Astrophysics Data System (ADS)

    Stöcker, A.; Schneider, J.; Scholze, T.; Franke, A.; Hermann, H.; Kawalla, R.

    2015-04-01

    The magnetic properties of non-oriented electrical steels are determined by the microstructure and texture of the material. Besides optimum grain size (microstructure) for low values of specific magnetic losses, a high intensity of θ-fibre texture and low intensity of γ-fibre and α-fibre texture is desirable. Each of the processing steps influences the intensity of the θ-fibre in the final processed material. In this paper the interplay of the various processing steps on the intensity of the θ-fibre is regarded for ferritic Iron-Silicon steels with 2.4 wt.% Si and 3.0 wt.% Si.

  13. Calculations of the influence of alloying elements (Al, Cr, Mn, Ni, Si) on the Solubility of carbonitrides in low-carbon low-alloy steels

    NASA Astrophysics Data System (ADS)

    Gorbachev, I. I.; Popov, V. V.; Pasynkov, A. Yu.

    2016-12-01

    Based on the CALPHAD method, a thermodynamic description of the Fe- M-V-NB-Ti-C-N system (where M is Al, Cr, Mn, Ni, or Si) has been constructed and, using this description, the solubilities of carbonitrides in austenite for low-alloy low-carbon steels with V, Nb, and Ti have been calculated using 10G2FB steel as an example. The influence of the alloy composition and temperature on the composition and amount of carbonitride phases and on the concentration of these elements in the solid solution has been analyzed.

  14. Influence of crystallographic texture in X70 pipeline steels on toughness anisotropy and delamination

    NASA Astrophysics Data System (ADS)

    Al-Jabr, Haytham M.

    The effects of microstructure and crystallographic texture in four commercially-produced API X70 pipeline steels and their relation to planar anisotropy of toughness and delamination were evaluated. The experimental steels were processed through either a hot strip mill, a Steckel mill, or a compact strip mill. Different processing routes were selected to obtain plates with potential variations in the microstructure and anisotropic characteristics. Tensile and Charpy impact testing were used to evaluate the mechanical properties in three orientations: longitudinal (L), transverse (T) and diagonal (D) with respect to the rolling direction to evaluate mechanical property anisotropy. The yield and tensile strengths were higher in the T orientation and toughness was lower in the D orientation for all plates. Delamination was observed in some of the ductile fracture surfaces of the impact samples. To further study the splitting behavior and effects on impact toughness, a modified impact test (MCVN) specimen with side grooves was designed to intensify induced stresses parallel to the notch root and thus facilitate evaluation of delamination. Scanning electron microscopy combined with electron backscattered diffraction (EBSD) were used to evaluate the grain size, microstructural constituents, and crystallographic texture to determine the factors leading to delamination and the anisotropy in toughness. The ferrite grain size is mainly responsible for the differences in DBTTs between the L and T orientations. The higher DBTT in the D orientation observed in pipeline steels is attributed to crystallographic texture. The higher DBTT in the D direction is due to the higher volume fraction of grains having their {100} planes parallel or close to the primary fracture plane for the D orientation. An equation based on a new "brittleness parameter," based on an assessment of grain orientations based on EBSD data, was developed to predict the changes in DBTTs with respect to sample

  15. Influence of cooling rate and boron content on the microstructure and mechanical properties of hot-rolled high strength interstitial-free steels

    NASA Astrophysics Data System (ADS)

    Kim, S. I.; Lee, Y.

    2012-10-01

    A pilot hot strip rolling and cooling test that simulates an actual hot strip rolling and continuous cooling process was performed. We then examined the effect of cooling rates ranging from 0.1 °Cs-1 to 100 °Cs-1 on the microstructure and mechanical properties of high strength interstitial-free (IF) steels containing 0.003 wt% of boron, 0.0005 wt% of boron and no boron. The mechanical properties and microstructures of the boron-added high strength IF steels were analyzed using uni-axial tensile test and electron back-scattered diffraction (EBSD) following the pilot hot strip rolling and cooling test. Results show that the microstructure of high strength IF steel with no boron is influenced significantly by cooling rates. There is a critical cooling rate for building up polygonal ferrite (PF) grains. PF grains do not occur when high strength IF steels with a boron content of 0.0005 wt% and 0.003 wt% undergo a cooling rate of 5.0 °Cs-1, however widmanstätten ferrite (WF), granular ferrite (GF) and quasi-polygonal ferrite (QF) grains are present. Under the same hot rolling and slow cooling conditions, high strength IF steel with no boron has recrystallized PF grains. On the contrary, high strength IF steel with boron cooled at above 3 °Cs-1 doesn't have GF or QF grains, and subsequently generates the unrecrystallized ferritic grains and WF grains, which increase the yield and tensile strengths. It is deduced that we need to control both the cooling rate and coiling temperature when boron-added high strength IF steel sheet is manufactured in an actual hot strip rolling mill.

  16. Influence of local stress and strain on intergranular cracking of 316L stainless steel in supercritical water

    NASA Astrophysics Data System (ADS)

    West, Elaine Ann

    The objective of this study was to determine how the deformation propensities of individual grains of 316L stainless steel influence intergranular cracking behavior in supercritical water (SCW). The grain-to-grain variations in deformation propensities were estimated from the Schmid and Taylor factors of grains. Resulting stress inhomogeneities and strain incompatibilities which were evaluated to determine the conditions that promoted intergranular cracking in SCW. Proton irradiation of 316L caused hardening and radiation induced depletion of chromium at grain boundaries and was found to increase intergranular cracking severity. The SCW environment increased the crack density on the gage surfaces of the specimen by a factor of 18 compared to a 400°C argon environment. Intergranular cracks preferentially occurred along grain boundaries oriented perpendicular to the tensile axis and adjacent to grains with low Schmid factors. The Schmid-Modified Grain Boundary Stress (SMGBS) model was developed to analyze local grain boundary stresses. The model was validated by showing that the Schmid factor dependence of cracking in SCW could be predicted from the trace inclination distribution, and confirmed that cracking was driven by the normal stresses acting on grain boundaries. The similar dependencies of slip discontinuity and intergranular cracking on trace inclination, Schmid factor, Taylor factor, and grain boundary character suggest that slip discontinuity contributes to intergranular cracking. Grains with low Taylor factors decreased slip discontinuity propensity at grain boundaries with trace inclinations >50° because they provided multiple favorably oriented slip systems on which deformation could occur. Grain boundary engineering reduced the intergranular cracking propensity of 316L stainless steel in SCW by virtue of the fact that special grain boundaries were more resistant to intergranular cracking in SCW than random high angle grain boundaries. The findings of

  17. Strengthening and toughening mechanisms in low-c microalloyed martensitic steel as influenced by austenite conditioning

    NASA Astrophysics Data System (ADS)

    Kennett, Shane C.

    Three low-carbon ASTM A514 microalloyed steels were used to assess the effects of austenite conditioning on the microstructure and mechanical properties of martensite. A range of prior austenite grain sizes with and without thermomechanical processing were produced in a Gleeble RTM 3500 and direct-quenched. Samples in the as-quenched, low temperature tempered, and high temperature tempered conditions were studied. The microstructure was characterized with scanning electron microscopy, electron backscattered diffraction, transmission electron microscopy, and x-ray diffraction. The uniaxial tensile properties and Charpy V-notch properties were measured and compared with the microstructural features (prior austenite grain size, packet size, block size, lath boundaries, and dislocation density). For the equiaxed prior austenite grain conditions, prior austenite grain size refinement decreases the packet size, decreases the block size, and increases the dislocation density of as-quenched martensite. However, after high temperature tempering the dislocation density decreases with prior austenite grain size refinement. Thermomechanical processing increases the low angle substructure, increases the dislocation density, and decreases the block size of as-quenched martensite. The dislocation density increase and block size refinement is sensitive to the austenite grain size before ausforming. The larger prior austenite grain size conditions have a larger increase in dislocation density, but the small prior austenite grain size conditions have the largest refinement in block size. Additionally, for the large prior austenite grain size conditions, the packet size increases with thermomechanical processing. The strength of martensite is often related to an effective grain size or carbon concentration. For the current work, it was concluded that the strength of martensite is primarily controlled by the dislocation density and dislocation substructure; which is related to a grain

  18. Influence of minimum quantity lubrication parameters on tool wear and surface roughness in milling of forged steel

    NASA Astrophysics Data System (ADS)

    Yan, Lutao; Yuan, Songmei; Liu, Qiang

    2012-05-01

    The minimum quantity of lubrication (MQL) technique is becoming increasingly more popular due to the safety of environment. Moreover, MQL technique not only leads to economical benefits by way of saving lubricant costs but also presents better machinability. However, the effect of MQL parameters on machining is still not clear, which needs to be overcome. In this paper, the effect of different modes of lubrication, i.e., conventional way using flushing, dry cutting and using the minimum quantity lubrication (MQL) technique on the machinability in end milling of a forged steel (50CrMnMo), is investigated. The influence of MQL parameters on tool wear and surface roughness is also discussed. MQL parameters include nozzle direction in relation to feed direction, nozzle elevation angle, distance from the nozzle tip to the cutting zone, lubricant flow rate and air pressure. The investigation results show that MQL technique lowers the tool wear and surface roughness values compared with that of conventional flood cutting fluid supply and dry cutting conditions. Based on the investigations of chip morphology and color, MQL technique reduces the cutting temperature to some extent. The relative nozzle-feed position at 120°, the angle elevation of 60° and distance from nozzle tip to cutting zone at 20 mm provide the prolonged tool life and reduced surface roughness values. This fact is due to the oil mists can penetrate in the inner zones of the tool edges in a very efficient way. Improvement in tool life and surface finish could be achieved utilizing higher oil flow rate and higher compressed air pressure. Moreover, oil flow rate increased from 43.8 mL/h to 58.4 mL/h leads to a small decrease of flank wear, but it is not very significant. The results obtained in this paper can be used to determine optimal conditions for milling of forged steel under MQL conditions.

  19. Influence of reverted austenite on the texture and magnetic properties of 350 maraging steel

    NASA Astrophysics Data System (ADS)

    Abreu, Hamilton F. G.; Silva, Jean J.; Silva, Manoel R.; Gomes da Silva, Marcelo J.

    2015-11-01

    The aging temperature to improve magnetic properties in Maraging-350 steel (Mar-350) is limited by the onset of austenite reversion. The traditional process of cooling after aging is to remove the piece from the oven and then to air cool it. The purpose of this research was to characterize the reverted austenite and to investigate the effect of cooling below the martensite start temperature (Ms) on the magnetic properties. The Mar350 samples aged at temperatures above 550 °C, and subsequently cooled in liquid nitrogen presented less austenite than samples cooled in air, resulting in higher magnetization saturation and a lower coercive force. A combination of optical microscopy (OM), X-ray diffraction (XRD) and electron backscatter diffraction (EBSD) techniques were used to characterize the presence of reverted austenite. The crystallographic texture of both martensite and reverted austenite were analyzed. The texture of the reverted austenite coincides with the texture of the parent austenite indicating that a phenomenon of texture memory is present.

  20. Influence of viscous environments on fatique crack propagation in a lower strength steel

    SciTech Connect

    Tzou, J.L.

    1983-06-01

    The effect of dehumidified silicone and paraffin oils with viscosities from 5 to 60,000 centistokes (cS) on fatigue crack propagation in a lower strength 2 1/4Cr-1Mo pressure vessel steel (ASTM A542 Class 3) was studied at both near-threshold (less than or equal to 10/sup -6/ mm/cycle) and higher (approx. 10/sup -6/ to 10/sup -3/ mm/cycle) growth rates. It is found that, at low load ratios, crack growth rates in oils are lower than in moist air and dry hydrogen and increase in increasing oil viscosity in higher growth rate region. However, at near-threshold levels, crack growth rates in oils are considerably higher than in moist air and are not affected by the viscosity of oil. At high load ratios, although crack propagation in oils is slower in higher growth rate region and unchanged at near-threshold levels when compared to that in moist air, no effect of oil viscosity can be observed. Such observations are discussed and quantitatively analyzed in terms of three mutually competitive mechanisms specific to dry viscous environments, namely suppression of moisture-induced hydrogen embrittlement and/or metal dissolution, minimization of oxide-induced crack closure and hydrodynamic wedging effects of the viscous fluid within the crack.

  1. Electro-Chemical Behavior of Low Carbon Steel Under H2S Influence

    NASA Astrophysics Data System (ADS)

    Zaharia, M. G.; Stanciu, S.; Cimpoesu, R.; Nejneru, C.; Savin, C.; Manole, V.; Cimpoeșu, N.

    2017-06-01

    Abstract A commercial low carbon steel material (P265GH) with application at industrial scale for natural gas delivery and transportation systems was analyzed in H2S atmosphere. The article proposed a new experimental cell in order to establish the behavior of the material in sulfur contaminated environment. In most of the industrial processes for gas purification the corrosion rate is speed up by the presence of S (sulfur) especially as ions or species like H2S. The H2S (hydrogen sulfide) is, beside a very toxic compound, a very active element in the acceleration of metallic materials deterioration especially in complex solicitations like pressure and temperature in the same time. For experiments we used a three electrodes cell with Na2SO4 + Na2S solution at pH 3 at room temperature (∼ 25 °C) to realize EIS (electrochemical impedance spectroscopy) and potentio-dynamic polarization experiments. Scanning electron microscopy and X-ray dispersive energy spectroscopy were used to characterize the metallic material surface exposed to experimental environment.

  2. Influence of Carbon Content and Rolling Temperature on Rolling Texture in 3 Pct Si Steel

    NASA Astrophysics Data System (ADS)

    Shingaki, Y.; Takashima, M.; Hayakawa, Y.

    2017-01-01

    Effects of carbon and rolling temperature up to 453 K (180 °C) on rolling texture of 3 pct Si steel at a reduction of 66 pct were investigated using a single crystal with an initial orientation of {110}<001>. With residual-level carbon, uniform slip deformation was observed in the specimen cold rolled at room temperature and most of initial orientation {110}<001> rotated to {111}<112> during the rolling. With carbon addition, the formation of the deformation twins and the shear bands were promoted in the specimen cold rolled at room temperature. Regions with {110}<001> were observed inside the shear bands. Warm-rolled specimen with residual-level carbon had microbands containing tiny {110}<001> regions. Warm-rolled specimen with carbon addition had both the shear bands and the microbands but no deformation twin. Additionally, there were unique band structures with rotated crystal orientation around the rolling direction from initial orientation {110}<001>. These experimental results suggest that the carbon addition inhibits dislocation migration by the increase of the critical resolved shear stress (CRSS) and that the high deformation temperature activates multiple slip systems by the reduction of CRSS and further that the carbon addition and high deformation temperature superimposed bring about the activation of symmetrical {110} slip systems additionally.

  3. Spectroellipsometric, AFM and XPS probing of stainless steel surfaces subjected to biological influences

    NASA Astrophysics Data System (ADS)

    Vinnichenko, M.; Chevolleau, Th; Pham, M. T.; Poperenko, L.; Maitz, M. F.

    2002-11-01

    Surface modification of austenitic stainless steel (SS) 316L after incubation in growing cell cultures and cell-free media as control has been studied. The following treatments were applied: mouse fibrosarcoma cells L929 for 3 and 7 days, polymorphonuclear neutrophils for 3 and 7 days and human osteosarcoma cells SAOS-2 for 7 and 14 days. Cells were enzymatically removed in all cases. The modified surfaces were probed in comparison with untreated ones by means of spectroscopic ellipsometry (SE), X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). XPS shows the appearance of the peak of bonded nitrogen at 400.5 eV characteristic for adsorbed proteins on the surface for each type of cells and for the cell-free medium. Migration of Ni in the adsorbed layer is observed in all cases for samples after the cell cultures. The protein layer thickness is ellipsometrically determined to be within 2.5-6.0 nm for all treated samples with parameterization of its optical constants in Cauchy approach. The study showed that for such biological treatments of the SS the protein layer adsorption is the dominating process in the first 2 weeks, which could play a role in the process of corrosion by complex forming properties with metal ions.

  4. The influence of loading on the corrosion of steel in cracked ordinary Portland cement and high performance concretes

    NASA Astrophysics Data System (ADS)

    Jaffer, Shahzma Jafferali

    Most studies that have examined chloride-induced corrosion of steel in concrete have focused on sound concrete. However, reinforced concrete is seldom uncracked and very few studies have investigated the influence of cracked concrete on rebar corrosion. Furthermore, the studies that have examined the relationship between cracks and corrosion have focused on unloaded or statically loaded cracks. However, in practice, reinforced concrete structures (e.g. bridges) are often dynamically loaded. Hence, the cracks in such structures open and close which could influence the corrosion of the reinforcing steel. Consequently, the objectives of this project were (i) to examine the effect of different types of loading on the corrosion of reinforcing steel, (ii) the influence of concrete mixture design on the corrosion behaviour and (iii) to provide data that can be used in service-life modelling of cracked reinforced concretes. In this project, cracked reinforced concrete beams made with ordinary Portland cement concrete (OPCC) and high performance concrete (HPC) were subjected to no load, static loading and dynamic loading. They were immersed in salt solution to just above the crack level at their mid-point for two weeks out of every four (wet cycle) and, for the remaining two weeks, were left in ambient laboratory conditions to dry (dry cycle). The wet cycle led to three conditions of exposure for each beam: (i) the non-submerged region, (ii) the sound, submerged region and (iii) the cracked mid-section, which was also immersed in the solution. Linear polarization resistance and galvanostatic pulse techniques were used to monitor the corrosion in the three regions. Potentiodynamic polarization, electrochemical current noise and concrete electrical resistance measurements were also performed. These measurements illustrated that (i) rebar corroded faster at cracks than in sound concrete, (ii) HPC was more protective towards the rebar than OPCC even at cracks and (iii) there

  5. Influence of the 316 L stainless steel interface on the stability and barrier properties of plasma fluorocarbon films.

    PubMed

    Lewis, François; Cloutier, Maxime; Chevallier, Pascale; Turgeon, Stéphane; Pireaux, Jean-Jacques; Tatoulian, Michael; Mantovani, Diego

    2011-07-01

    Coatings are known to be one of the more suited strategies to tailor the interface between medical devices and the surrounding cells and tissues once implanted. The development of coatings and the optimization of their adhesion and stability are of major importance. In this work, the influence of plasma etching of the substrate on a plasma fluorocarbon ultrathin coating has been investigated with the aim of improving the stability and the corrosion properties of coated medical devices. The 316 L stainless steel interface was subjected to two different etching sequences prior to the plasma deposition. These plasma etchings, with H(2) and C(2)F(6) as gas precursors, modified the chemical composition and the thickness of the oxide layer and influenced the subsequent polymerization. The coating properties were evaluated using flat substrates submitted to deformation, aging into aqueous medium and corrosion tests. X-ray photoelectron spectroscopy (XPS), time of flight-secondary ion mass spectrometry (ToF-SIMS), ellipsometry, and atomic force microscopy (AFM) were performed to determine the effects of the deformation and the aging on the chemistry and morphology of the coated samples. Analyses showed that plasma etchings were essential to promote reproducible polymerization and film growth. However, the oxide layer thinning due to the etching lowered the corrosion resistance of the substrate and affected the stability of the interface. Still, the deformed samples did not exhibited adhesion and cohesion failure before and after the aging.

  6. INFLUENCE OF MATERIAL MODELS ON PREDICTING THE FIRE BEHAVIOR OF STEEL COLUMNS.

    PubMed

    Choe, Lisa; Zhang, Chao; Luecke, William E; Gross, John L; Varma, Amit H

    2017-01-01

    Finite-element (FE) analysis was used to compare the high-temperature responses of steel columns with two different stress-strain models: the Eurocode 3 model and the model proposed by National Institute of Standards and Technology (NIST). The comparisons were made in three different phases. The first phase compared the critical buckling temperatures predicted using forty seven column data from five different laboratories. The slenderness ratios varied from 34 to 137, and the applied axial load was 20-60 % of the room-temperature capacity. The results showed that the NIST model predicted the buckling temperature as or more accurately than the Eurocode 3 model for four of the five data sets. In the second phase, thirty unique FE models were developed to analyze the W8×35 and W14×53 column specimens with the slenderness ratio about 70. The column specimens were tested under steady-heating conditions with a target temperature in the range of 300-600 °C. The models were developed by combining the material model, temperature distributions in the specimens, and numerical scheme for non-linear analyses. Overall, the models with the NIST material properties and the measured temperature variations showed the results comparable to the test data. The deviations in the results from two different numerical approaches (modified Newton Raphson vs. arc-length) were negligible. The Eurocode 3 model made conservative predictions on the behavior of the column specimens since its retained elastic moduli are smaller than those of the NIST model at elevated temperatures. In the third phase, the column curves calibrated using the NIST model was compared with those prescribed in the ANSI/AISC-360 Appendix 4. The calibrated curve significantly deviated from the current design equation with increasing temperature, especially for the slenderness ratio from 50 to 100.

  7. Influence of a Cerium surface treatment on the oxidation behavior of type 347 stainless steel

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2007-04-01

    A surface treatment was applied to the surface of Type 347 stainless steel to enhance oxidation resistance. The treatment consisted of dip coating coupons in a CeO2 and halide activator slurry, followed by a thermal treatment at 900C in an inert atmosphere for 12 hours. Cyclical oxidation tests were conducted at 800C in either dry air or air+3%H2O. In dry air, the treatment reduced the oxidation rate (reduced the magnitude of weight gain) of the alloy by a factor of three. Protective chromium based oxide and spinel ((Mn,Cr)3O4 and (Cr,Fe)2O3) phases formed on the surface of the untreated and treated alloy. More significantly, the treatment suppressed the oxide scale spallation that occurred upon cyclical exposure of this alloy to moist air. In moist air, less protective chromite (FeCr2O4), magnetite (Fe+2Fe2+3O4), and hematite (Fe2O3) formed as oxide products on the surface of the base alloy. The treated alloy did not spall during exposure to moist air, and interestingly, the treated alloy possessed similar oxidation rates (magnitude of weight gain) in both moist and dry air. The same protective chromium based oxide and spinel ((Mn,Cr)3O4 and (Cr,Fe)2O3) phases formed on the surface of the treated alloy exposed to both moist and dry air. In the aggressive moist environment, the Ce surface treatment suppressed the formation of less protective iron-oxides, and concomitant oxide scale spallation during thermal cycling.

  8. Influence of TiN Inclusions on the Cleavage Fracture Behavior of Low-Carbon Microalloyed Steels

    NASA Astrophysics Data System (ADS)

    Yan, W.; Shan, Y. Y.; Yang, K.

    2007-06-01

    Toughness is a major concern for low-carbon microalloyed steels. In this work, the impact fracture behavior of two low-carbon Ti-V microalloyed steels was investigated in order to better understand the role of TiN inclusions in the toughness of the steels. The steels had similar chemical compositions and were manufactured by the same rolling process. However, there was an obvious difference in the ductile brittle transition temperature (DBTT) in the Charpy V-notch (CVN) impact tests of the two steels; one (steel 1) possessing a DBTT below -20 °C, while the DBTT of the other (steel 2) was above 15 °C. Scanning electron microscopy (SEM) fractography revealed that there were TiN inclusions at the cleavage fracture initiation sites on the fracture surfaces of steel 2 at both low and room temperatures. It is shown that the TiN inclusions had nucleated on Al2O3 particles and that they had pre-existing interior flaws. A high density of TiN inclusions was found in steel 2, but there was a much lower density in steel 1. Analysis indicates that these inclusions were responsible for the shift of DBTT to a higher temperature in steel 2. A mechanism is proposed for understanding the effect of the size and density of TiN inclusions on the fracture behavior, and the cleavage fracture initiation process is analyzed in terms of the distribution and development of stresses ahead of the notch tip during fracture at both low and room temperatures.

  9. The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

    2016-06-01

    One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

  10. Influence of an external electric field on removal of protein fouling on a stainless steel surface by proteolytic enzymes.

    PubMed

    Htwe, Ei Ei; Nakama, Yuhi; Imanaka, Hiroyuki; Ishida, Naoyuki; Imamura, Koreyoshi

    2017-07-27

    Enzymatic cleaning is a potentially useful method for removing proteinaceous fouling from solid surfaces under mild conditions. Herein, the influence of an external electric field on the enzymatic cleaning of a metal surface fouled with a protein was investigated. The model fouling protein (BSA; lysozyme) was prepared on a stainless steel (St) surface, and the resulting surface subjected to enzymatic cleaning with an electric potential being applied to the St plate. Trypsin, α-chymotrypsin, and thermolysin were used as model proteases. The amounts of protein remaining on the plate before and during the cleaning process were measured by means of a reflection absorption technique using Fourier transform infrared spectroscopy. In the case for BSA fouling, the cleaning efficiency of the protease tended to increase at more negative applied potentials. Whereas, there was an optimum applied potential for removing the lysozyme fouling. Atomic force microscopy analyses indicated that applying an adequate range of electric potential enhanced the enzymatic removal of protein fouling inside scratches on the St plate surface. These findings suggest the existence of two modes of electrostatic interactions for the external electric field, one with protease molecules and the other with digested fragments of the fouling protein. Copyright © 2017 Elsevier B.V. All rights reserved.

  11. Microbial Corrosion in Linepipe Steel Under the Influence of a Sulfate-Reducing Consortium Isolated from an Oil Field

    NASA Astrophysics Data System (ADS)

    AlAbbas, Faisal M.; Williamson, Charles; Bhola, Shaily M.; Spear, John R.; Olson, David L.; Mishra, Brajendra; Kakpovbia, Anthony E.

    2013-11-01

    This work investigates microbiologically influenced corrosion of API 5L X52 linepipe steel by a sulfate-reducing bacteria (SRB) consortium. The SRB consortium used in this study was cultivated from a sour oil well in Louisiana, USA. 16S rRNA gene sequence analysis indicated that the mixed bacterial consortium contained three phylotypes: members of Proteobacteria ( Desulfomicrobium sp.), Firmicutes ( Clostridium sp.), and Bacteroidetes ( Anaerophaga sp.). The biofilm and the pits that developed with time were characterized using field emission scanning electron microscopy (FE-SEM). In addition, electrochemical impedance spectroscopy (EIS), linear polarization resistance (LPR) and open circuit potential (OCP) were used to analyze the corrosion behavior. Through circuit modeling, EIS results were used to interpret the physicoelectric interactions between the electrode, biofilm and solution interfaces. The results confirmed that extensive localized corrosion activity of SRB is due to a formed biofilm in conjunction with a porous iron sulfide layer on the metal surface. X-ray diffraction (XRD) revealed semiconductive corrosion products predominantly composed of a mixture of siderite (FeCO3), iron sulfide (Fe x S y ), and iron (III) oxide-hydroxide (FeOOH) constituents in the corrosion products for the system exposed to the SRB consortium.

  12. Microbiologically influenced corrosion of 304 stainless steel by aerobic Pseudomonas NCIMB 2021 bacteria: AFM and XPS study.

    PubMed

    Yuan, S J; Pehkonen, S O

    2007-09-01

    Microbiologically influenced corrosion (MIC) of stainless steel 304 by a marine aerobic Pseudomonas bacterium in a seawater-based medium was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). AFM was used to observe in situ the proliferation of a sessile Pseudomonas cell by binary fission. The development of a biofilm on the coupon surface and the extent of corrosion damage beneath the biofilm after various exposure times were also characterized by AFM. Results showed that the biofilm formed on the coupon surface increased in thickness and heterogeneity with time, and thus resulting in the occurrence of extensive micro-pitting corrosion; whilst the depth of pits increased linearly with time. The XPS results confirmed that the colonization of Pseudomonas bacteria on the coupon surface induced subtle changes in the alloy elemental composition in the outermost layer of surface films. The most significant feature resulting from microbial colonization on the coupon surface was the depletion of iron (Fe) and the enrichment of chromium (Cr) content as compared to a control coupon exposed to the sterile medium, and the enrichment of Cr increased with time. These compositional changes in the main alloying elements may be correlated with the occurrence of extensive micropitting corrosion on the surface.

  13. Simulation of Drawing of Small Stainless Steel Platinum Medical Tubes—Influence of the Tool Parameters on the Forming Limit

    NASA Astrophysics Data System (ADS)

    Linardon, Camille; Affagard, Jean-Sébastien; Chagnon, Grégory; Favier, Denis; Gruez, Benoit

    2011-05-01

    Tube cold drawing processes are used to reduce tube diameters and thickness, while pulling them through a conical converging die with or without inner plug. An accurate modelling of the material deformation and friction behaviour is required in order to well describe these processes. The study concerns a stainless steel platinum alloy. The material behaviour is characterised through tensile tests at strain rates as close as possible to the high strain rates reached during the drawing process. The results are fitted with an isotropic temperature-independent Johnson Cook constitutive equation. The modelling of floating plug drawing is performed on a ABAQUS/Explicit model. Friction coefficient is difficult to estimate with mechanical experimental tests, thus an inverse analysis is carried out to fit this parameter thanks to finite element simulation and experimental drawing tests. Drawing force measurements are recorded during the forming process. The Cockroft-Latham criterion is applied to understand the different process parameters influence on tube drawing and its accuracy for drawing process is evaluated.

  14. Influence of Postbuild Microstructure on the Electrochemical Behavior of Additively Manufactured 17-4 PH Stainless Steel

    NASA Astrophysics Data System (ADS)

    Stoudt, M. R.; Ricker, R. E.; Lass, E. A.; Levine, L. E.

    2017-01-01

    The additive manufacturing build process produces a segregated microstructure with significant variations in composition and phases that are uncommon in traditional wrought materials. As such, the relationship between the postbuild microstructure and the corrosion resistance is not well understood. Stainless steel alloy 17-4 precipitation hardened (SS17-4PH) is an industrially relevant alloy for applications requiring high strength and good corrosion resistance. A series of potentiodynamic scans conducted in a deaerated 0.5-mol/L NaCl solution evaluated the influence of these microstructural differences on the pitting behavior of SS17-4. The pitting potentials were found to be higher in the samples of additively processed material than in the samples of the alloy in wrought form. This indicates that the additively processed material is more resistant to localized corrosion and pitting in this environment than is the wrought alloy. The results also suggest that after homogenization, the additively produced SS17-4 could be more resistant to pitting than the wrought SS17-4 is in an actual service environment.

  15. The Influence of Post-Build Microstructure on the Electrochemical Behavior of Additively Manufactured 17-4 PH Stainless Steel.

    PubMed

    Stoudt, M R; Ricker, R E; Lass, E A; Levine, L E

    2017-03-01

    The additive manufacturing (AM) build process produces a segregated microstructure with significant variations in composition and phases that are uncommon in traditional wrought materials. As such, the relationship between the post-build microstructure and the corrosion resistance is not well understood. Stainless steel alloy 17-4PH is an industrially-relevant alloy for applications requiring high-strength and good corrosion resistance. A series of potentiodynamic scans conducted in a deaerated 0.5 mol/L NaCl solution evaluated the influence of these microstructural differences on the pitting behavior of SS17-4. The pitting potentials were found to be higher in the samples of additively-processed material than in samples of the alloy in wrought form. This indicates that the additively-processed material is more resistant to localized corrosion and pitting in this environment than the wrought alloy. The results also suggest that after homogenization, the additively-produced SS17-4 could be more resistant to pitting than wrought SS17-4 in an actual service environment.

  16. Influence of Accelerated Cooling Condition on Welding Thermal Cycle, Residual Stress, and Deformation in SM490A Steel ESW Joint

    NASA Astrophysics Data System (ADS)

    Deng, Dean; Sun, Jiamin; Dai, Deping; Jiang, Xiaohua

    2015-09-01

    Electro-slag welding (ESW) has been widely used to join the box column because of high productivity. The heat input of ESW is far larger than those of other fusion welding processes, so ESW usually results in a long holding time over certain elevated temperature (∆ t H time), a long cooling time from 800 to 500 °C (∆ t 8/5 time), and a wide heat-affected zone (HAZ). It can be foreseen that the mechanical properties especially fracture toughness of the fusion zone and HAZ will be inferior to those of base metal. As a fundamental research, a computational approach based on MSC.Marc code was developed to simulate the thermo-mechanical behaviors in a typical SM490A steel ESW joint under different cooling conditions. Meanwhile, the thermal cycles computed by numerical model were compared with the experimental measurements. Moreover, the influence of accelerated cooling methods on welding residual stress and deformation was examined numerically. Simulation results show that accelerated cooling methods not only can largely shorten ∆ t H time as well as ∆ t 8/5 time and reduce the size of HAZ, but also can affect the residual stress distribution and deformation. It is believed that the accelerated cooling methods proposed by this study potentially improve the mechanical properties of ESW joint.

  17. Influence of Postbuild Microstructure on the Electrochemical Behavior of Additively Manufactured 17-4 PH Stainless Steel

    NASA Astrophysics Data System (ADS)

    Stoudt, M. R.; Ricker, R. E.; Lass, E. A.; Levine, L. E.

    2017-03-01

    The additive manufacturing build process produces a segregated microstructure with significant variations in composition and phases that are uncommon in traditional wrought materials. As such, the relationship between the postbuild microstructure and the corrosion resistance is not well understood. Stainless steel alloy 17-4 precipitation hardened (SS17-4PH) is an industrially relevant alloy for applications requiring high strength and good corrosion resistance. A series of potentiodynamic scans conducted in a deaerated 0.5-mol/L NaCl solution evaluated the influence of these microstructural differences on the pitting behavior of SS17-4. The pitting potentials were found to be higher in the samples of additively processed material than in the samples of the alloy in wrought form. This indicates that the additively processed material is more resistant to localized corrosion and pitting in this environment than is the wrought alloy. The results also suggest that after homogenization, the additively produced SS17-4 could be more resistant to pitting than the wrought SS17-4 is in an actual service environment.

  18. Influence of temperature on layer growth as measured by in situ XRD observation of nitriding of austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Manova, D.; Günther, C.; Bergmann, A.; Mändl, S.; Neumann, H.; Rauschenbach, B.

    2013-07-01

    Investigating the formation of expanded austenite has resulted in several, different models trying to explain the particular diffusion and phase formation behaviour. However, only ex situ information, influenced by cooling and annealing processes of the samples after ion implantation has been available until now. Here, the time and temperature dependent layer growth is reported using in situ XRD measurements obtained from low energy broadbeam nitrogen ion implantation into polycrystalline austenitic stainless steel 304 in the temperature range from 300 to 500 °C for a process time of up to 1 h. Expanded austenite was observed at all temperatures without any CrN, in agreement with already published lifetime data for this metastable phase. The layer growth was derived from the time evolution of the substrate peak intensity. Using the temperature dependence of the layer growth, an activation energy of nearly 0.8 eV was estimated for the nitrogen diffusion. In contrast, a complex behaviour was observed for the lattice expansion and peak width of the expanded peak, indicating additional dynamic annealing during implantation.

  19. Simulation of Drawing of Small Stainless Steel Platinum Medical Tubes--Influence of the Tool Parameters on the Forming Limit

    SciTech Connect

    Linardon, Camille; Affagard, Jean-Sebastien; Chagnon, Gregory; Favier, Denis; Gruez, Benoit

    2011-05-04

    Tube cold drawing processes are used to reduce tube diameters and thickness, while pulling them through a conical converging die with or without inner plug. An accurate modelling of the material deformation and friction behaviour is required in order to well describe these processes.The study concerns a stainless steel platinum alloy. The material behaviour is characterised through tensile tests at strain rates as close as possible to the high strain rates reached during the drawing process. The results are fitted with an isotropic temperature-independent Johnson Cook constitutive equation. The modelling of floating plug drawing is performed on a ABAQUS/Explicit model. Friction coefficient is difficult to estimate with mechanical experimental tests, thus an inverse analysis is carried out to fit this parameter thanks to finite element simulation and experimental drawing tests. Drawing force measurements are recorded during the forming process. The Cockroft-Latham criterion is applied to understand the different process parameters influence on tube drawing and its accuracy for drawing process is evaluated.

  20. Materials Selection Criteria for Nuclear Power Applications: A Decision Algorithm

    NASA Astrophysics Data System (ADS)

    Rodríguez-Prieto, Álvaro; Camacho, Ana María; Sebastián, Miguel Ángel

    2016-02-01

    An innovative methodology based on stringency levels is proposed in this paper and improves the current selection method for structural materials used in demanding industrial applications. This paper describes a new approach for quantifying the stringency of materials requirements based on a novel deterministic algorithm to prevent potential failures. We have applied the new methodology to different standardized specifications used in pressure vessels design, such as SA-533 Grade B Cl.1, SA-508 Cl.3 (issued by the American Society of Mechanical Engineers), DIN 20MnMoNi55 (issued by the German Institute of Standardization) and 16MND5 (issued by the French Nuclear Commission) specifications and determine the influence of design code selection. This study is based on key scientific publications on the influence of chemical composition on the mechanical behavior of materials, which were not considered when the technological requirements were established in the aforementioned specifications. For this purpose, a new method to quantify the efficacy of each standard has been developed using a deterministic algorithm. The process of assigning relative weights was performed by consulting a panel of experts in materials selection for reactor pressure vessels to provide a more objective methodology; thus, the resulting mathematical calculations for quantitative analysis are greatly simplified. The final results show that steel DIN 20MnMoNi55 is the best material option. Additionally, more recently developed materials such as DIN 20MnMoNi55, 16MND5 and SA-508 Cl.3 exhibit mechanical requirements more stringent than SA-533 Grade B Cl.1. The methodology presented in this paper can be used as a decision tool in selection of materials for a wide range of applications.

  1. Influence of the Heterogeneous Nucleation Sites on the Kinetics of Intermetallic Phase Formation in Aged Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Melo, Elis Almeida; Magnabosco, Rodrigo

    2017-09-01

    The aim of this work is to study the influence of the heterogeneous nucleation site quantity, observed in different ferrite and austenite grain size samples, on the phase transformations that result in intermetallic phases in a UNS S31803 duplex stainless steel (DSS). Solution treatment was conducted for 1, 24, 96, or 192 hours at 1373 K (1100 °C) to obtain different ferrite and austenite grain sizes. After solution treatment, isothermal aging treatments for 5, 8, 10, 20, 30, or 60 minutes at 1123 K (850 °C) were performed to verify the influence of different amounts of heterogeneous nucleation sites in the kinetics of intermetallic phase formation. The sample solution treated for 1 hour, with the highest surface area between matrix phases, was the one that presented, after 60 minutes at 1123 K (850 °C), the smaller volume fraction of ferrite (indicative of greater intermetallic phase formation), higher volume of sigma (that was present in coral-like and compact morphologies), and chi phase. It was not possible to identify which was the first nucleated phase, sigma or chi. It was also observed that the phase formation kinetics is higher for the sample solution treated for 1 hour. It was evidenced that, from a certain moment on, the chi phase begins to be consumed due to the sigma phase formation, and the austenite/ferrite interface presents higher S V for all solution treatment times. It was also observed that intermetallic phases form preferably in austenite-ferrite interfaces, although the higher occupation rate occurs at triple junction ferrite-ferrite-ferrite. It was verified that there was no saturation of nucleation sites in any interface type nor triple junction, and the equilibrium after 1 hour of aging at 1123 K (850 °C) was not achieved. It was then concluded that sigma phase formation is possibly controlled by diffusional processes, without saturation of nucleation sites.

  2. Influence of chemistry and hot rolling conditions on high permeability non-grain oriented silicon steel

    NASA Astrophysics Data System (ADS)

    Huňady, J.; Černík, M.; Hilinski, E. J.; Predmerský, M.; Magurová, A.

    2006-09-01

    This paper discusses the influence of chemical composition on the final electromagnetic properties in higher permeability material. Furthermore, the effect of the hot rolling practice and the end of austenite transformation temperature range on the hot band microstructure is described. The magnetic polarization J5000 better than 1.7 T, using hot rolling conditions 40 mm transfer bar thickness, finish mill entry temperature 1000 °C, and finishing temperature 800-840 °C and after decarburization heat treatment and grain growth treatment, was obtained.

  3. Influence of corrugation shape in steel bars ductility used on reinforced concrete

    NASA Astrophysics Data System (ADS)

    Hortigón, B.; Nieto, E. J.; Fernández, F.; Hernández, O.

    2012-04-01

    Necking process stress and strain analysis, which is key to determine the plastic flow evolution in finite deformation, has been widely studied and applied to a number of materials based on the theories established by Davidenkov-Spiridnova and Bridgman in the 40's decade. These theories envolve from the study of necking geometry in fracture. In this paper, we develop an exhaustive experimental analysis of the stress and strain field in the necking process, applied to concrete bars and mechanized samples with similar features, in order to compare the results with the ones given by the theories listed above and to look for the corrugation influence in the material's plastic behavior.

  4. Influence of Operating Parameters on Running-in Wear of EN-31 Steel

    NASA Astrophysics Data System (ADS)

    Hanief, M.; Wani, M. F.

    2016-10-01

    In this paper, effect of operating parameters (temperature, surface roughness and load) was investigated to determine the influence of each parameter on the wear rate. A mathematical model was developed to establish a functional relationship between the running-in wear rate and the operating parameters. The proposed model being non-linear, it was linearized by logarithmic transformation and the optimal values of model parameters were obtained by least square method. It was found that the surface roughness has significant effect on wear rate followed by load and temperature. The adequacy of the model was estimated by statistical methods (coefficient of determination (R2) and mean absolute percentage error (MAPE)) .

  5. Influence of Filler Alloy Composition and Process Parameters on the Intermetallic Layer Thickness in Single-Sided Cold Metal Transfer Welding of Aluminum-Steel Blanks

    NASA Astrophysics Data System (ADS)

    Silvayeh, Zahra; Vallant, Rudolf; Sommitsch, Christof; Götzinger, Bruno; Karner, Werner; Hartmann, Matthias

    2017-08-01

    Hybrid components made of aluminum alloys and high-strength steels are typically used in automotive lightweight applications. Dissimilar joining of these materials is quite challenging; however, it is mandatory in order to produce multimaterial car body structures. Since especially welding of tailored blanks is of utmost interest, single-sided Cold Metal Transfer butt welding of thin sheets of aluminum alloy EN AW 6014 T4 and galvanized dual-phase steel HCT 450 X + ZE 75/75 was experimentally investigated in this study. The influence of different filler alloy compositions and welding process parameters on the thickness of the intermetallic layer, which forms between the weld seam and the steel sheet, was studied. The microstructures of the weld seam and of the intermetallic layer were characterized using conventional optical light microscopy and scanning electron microscopy. The results reveal that increasing the heat input and decreasing the cooling intensity tend to increase the layer thickness. The silicon content of the filler alloy has the strongest influence on the thickness of the intermetallic layer, whereas the magnesium and scandium contents of the filler alloy influence the cracking tendency. The layer thickness is not uniform and shows spatial variations along the bonding interface. The thinnest intermetallic layer (mean thickness < 4 µm) is obtained using the silicon-rich filler Al-3Si-1Mn, but the layer is more than twice as thick when different low-silicon fillers are used.

  6. Digital image correlation and infrared measurements to determine the influence of a uniaxial pre-strain on fatigue properties of a dual phase steel.

    NASA Astrophysics Data System (ADS)

    Munier, R.; Doudard, C.; Calloch, S.; Weber, B.

    2010-06-01

    The high cycle fatigue (HCF) is a major element for a great design of automotive parts. A wide part of the steel sheets for the automotive industry are stamped, sometimes deeply. During this operation, the steel is plastically strained in different directions, so that a good prediction of the fatigue behavior requires the determination of the fatigue properties of the pre-strained material. Nowadays, the evolution of HCF properties is often neglected, because of prohibitive time dedicated to traditional fatigue campaigns. To reduce the characterization time, self-heating measurements are used. This approach permits to identify the influence of homogeneous pre-strain on fatigue properties. The aim of this paper is to develop an original experimental test to identify this influence for a wide range of pre-strain with only one specimen. The study of a particular case of specimen with a constant gradient of pre-strain is presented. Digital image correlation is a way to determine the heterogeneity of the plastic pre-strain on the specimen and infrared measurements with a ”1D” approach allows the determination of the influence of a plastic pre-strain on the fatigue properties of the studied steel.

  7. Influence of temperature histories during reactor startup periods on microstructural evolution and mechanical properties of austenitic stainless steel irradiated with neutrons

    NASA Astrophysics Data System (ADS)

    Kasahara, Shigeki; Kitsunai, Yuji; Chimi, Yasuhiro; Chatani, Kazuhiro; Koshiishi, Masato; Nishiyama, Yutaka

    2016-11-01

    This paper addresses influence of two different temperature profiles during startup periods in the Japan Materials Testing Reactor and a boiling water reactor upon microstructural evolution and mechanical properties of austenitic stainless steel irradiated with neutrons to about 1 dpa and 3 dpa. One of the temperature profiles was that the specimens experienced neutron irradiation in both reactors, under which the irradiation temperature transiently increased to 290 °C from room temperature with increasing reactor power during reactor startup periods. Another was that the specimens were pre-heated to about 150 °C prior to the irradiation to suppress the transient temperature increase. Tensile tests at 290 °C and Vickers hardness tests at room temperature were carried out, and their microstructures were observed by FEG-TEM. Difference of the temperature profiles was observed obviously in interstitial cluster formation, in particular, growth of Frank loops. Although influence of neutron irradiation involving transient temperature increase to 290 °C from room temperature on the yield strength and the Vickers hardness is buried in the trend curves of existing data, the influence was also found certainly in increment of in yield strength, existence of modest yield drop, and loss of strain hardening capacity and ductility. As a result, Frank loops, which were observed in austenitic stainless steel irradiated at doses of 1 dpa or more, seemed to have important implications regarding the interpretation of not irradiation hardening, but deformation of the austenitic stainless steel.

  8. Influence of respiratory substrate in carbon steel corrosion by a Sulphate Reducing Prokaryote model organism.

    PubMed

    Dall'agnol, Leonardo T; Cordas, Cristina M; Moura, José J G

    2014-06-01

    Sulphate Reducing Prokaryotes (SRP) are an important group of microorganisms involved in biocorrosion processes. Sulphide production is recognized as a fundamental cause of corrosion and nitrate is often used as treatment. The present work analyses the influence of respiratory substrates in the metal, from off-shore installations, SRP influenced corrosion, using Desulfovibrio desulfuricans ATTC 27774 as model organism, since this can switch from sulphate to nitrate. Open Circuit Potential over 6days in different conditions was measured, showing an increase around 200 and 90mV for the different media. Tafel plots were constructed allowing Ecorr and jcorr calculations. For SRP in sulphate and nitrate media Ecorr values of -824 and -728mV, and jcorr values of 2.5 and 3.7μAcm(-2), respectively, were attained indicating that in nitrate, the resultant corrosion rate is larger than in sulphate. Also, it is shown that the equilibrium of sulphide in the solution/gas phases is a key factor to the evolution of corrosion Nitrate prevents pitting but promotes general corrosion and increases the corrosion potential and iron dissolution 40 times when compared to sulphate. Our results demonstrate that nitrate injection strategy in oil fields has to be considered carefully as option to reduce souring and localized corrosion.

  9. Microstructural evolution in warm-rolled and cold-rolled strip cast 6.5 wt% Si steel thin sheets and its influence on magnetic properties

    NASA Astrophysics Data System (ADS)

    Wang, Xianglong; Liu, Zhenyu; Li, Haoze; Wang, Guodong

    2017-07-01

    6.5 wt% Si steel thin sheets were usually fabricated by warm rolling. In our previous work, 6.5 wt% Si steel thin sheets with good magnetic properties had been successfully fabricated by cold rolling based on strip casting. In the present work, the main purposes were to find out the influences of warm rolling and cold rolling on microstructures and magnetic properties of the thin sheets with the thickness of 0.2 mm, and to confirm which rolling method was more suitable for fabricating 6.5 wt% Si steel thin sheets. The results showed that the cold rolled sheet could obtain good surface quality and flatness, while the warm rolled sheet could not. The intensity of γ-fiber rolling texture (<1 1 1>//ND) of cold rolled specimen was weaker than that of the warm rolled specimen, especially for the {1 1 1}<1 1 2> component at surface layer and {1 1 1}<1 1 0> component at center layer. After the same annealing treatment, the cold rolled specimen, which had higher stored energy and weaker intensity of γ-fiber rolling texture, could obtain smaller recrystallization grain size, weaker intensity of γ-fiber recrystallization texture and stronger intensity of λ-fiber recrystallization texture. Therefore, due to the good surface quality, smaller recrystallization grain size and optimum recrystallization texture, the cold rolled specimen possessed improved magnetic properties, and cold rolling should be more suitable for fabricating 6.5 wt% Si steel thin sheets.

  10. Influence of the carbon content on the phase composition and mechanical properties of P92-type steel

    NASA Astrophysics Data System (ADS)

    Dudko, V. A.; Fedoseeva, A. E.; Belyakov, A. N.; Kaibyshev, R. O.

    2015-11-01

    The deformation behavior and the microstructure evolution under the creep of 10Kh9V2MFBR steel (Russian analog of the P92 steel) (in wt %, Fe-8.9% Cr-0.05% Si-0.2% Mn-1.9% W-0.5% Mo-0.25% V-0.07Nb-0.08% N-0.01% B) with the standard (0.1%) and lowered (0.018%) carbon contents have been investigated. After the heat treatment, which included normalizing at 1050°C and tempering at 720-750°C, carbides M 23 C 6 and carbonitrides M(C,N) are formed in the 10Kh9V2MFBR steel, while in the 02Kh9V2MFBR steel (modified P92 steel), carbides M 23 C 6, nitrides M 2N, and carbonitrides M(C,N) as well as δ-ferrite (23%) were found. The measurements of hardness and tensile tests at room and elevated temper-atures did not reveal substantial distinctions in the short-term mechanical properties of both steels. The hardness of steels after tempering was 220 HB. At the same time, the creep characteristics of the steels were found to be different. A decrease in the carbon content leads to an increase in the long-term creep strength and creep limit at 650°C for short-term tests with time-to-fracture shorter than 103 h. The time to fracture of steels with various carbon contents is almost the same in long-term creep tests. Factor responsible for such effect of carbon on the creep strength are discussed.

  11. The influence of macrofouling on the corrosion behaviour of API 5L X65 carbon steel.

    PubMed

    de Brito, Luciana V R; Coutinho, Ricardo; Cavalcanti, Eduardo H S; Benchimol, Marlene

    2007-01-01

    Seawater is a complex corrosive system, and biofouling is one of the factors that influences corrosion processes. The behaviour of corrosion associated with the development of macrofouling was investigated during the first 6 months of the successional process. Three treatments were compared: the 'Control' treatment (absence of macrofouling); 'Community' treatment, and 'Barnacle' treatment, where other macroorganisms were excluded. In the Community treatment, the dominant organisms were filamentous macroalgae (23.73%), barnacles (17.51%), hydroids (16.96%) and encrusting bryozoans (9.58%). In the Barnacle treatment, the cover varied between 39.38% and 62.50%. The corrosion potential ranged from -665.75 to -517.50 mV(Ag/AgC l((KCl))) and could not be associated with fouling development. The highest corrosion rate in the control suggests that macrofouling provides a protection against mass loss. The highest percentage of localised attacks was found in the Community treatment. This may indicate that not only barnacles, but also other organisms induce localised corrosion.

  12. The influence of cooling rate on the microstructure of stainless steel alloys

    SciTech Connect

    Elmer, J.W.

    1988-09-01

    The emergence of high energy density welding, laser surface modification and rapid solidification as commonly used metallurgical processing techniques has greatly increased the range of cooling rates that can be accessed during the solidification of metals and alloys. The microstructures which develop during these rapid cooling conditions may be significantly different from those which develop during low cooling rate conditions as the result of access to new metastable phases with the additional kinetic limitations that accompany rapid solidification. This investigation explores the influence of cooling rate on a series of seven ternary alloys which span the line of two-fold saturation in the Fe-Ni-Cr system. High speed electron beam surface melting was used to resolidify these alloys at scan speeds up to 5 m/s. The resulting cooling rates were estimated from dendrite arm spacing measurements and were confirmed by heat flow modeling to vary from 7 /times/ 10/sup 0/ /degree/C/s to 8 /times/ 10/sup 6/ /degree/C/s. The microstructures that developed from each solidification condition were examined using optical metallography, electron microprobe analysis, scanning electron microscopy and a vibrating sample magnetometer. These results were used to create diagrams to predict the primary mode of solidification, the ferrite content and the complex microstructural morphologies which develop as a function of interface velocity and composition. 158 refs., 90 figs., 45 tabs.

  13. Influence of macrostructure on tensile properties of multipass SAW C-Mn steel deposits

    NASA Astrophysics Data System (ADS)

    Yongyuth, P.; Ghosh, P. K.; Gupta, P. C.; Patwardhan, A. K.; Prakash, Satya

    1993-06-01

    Blocks of 'all weld' metal were prepared by a multipass submerged arc process, using a C-Mn filler wire, at different welding currents and speeds by keeping the arc voltage constant. The variation in welding parameters was found to alter the macrostructure primarily by influencing its co-axial dendrite content. The chemical composition and hardness of the dendritic and the heat affected regions were affected little by the welding parameters. A dendrite content up to 37%, had no significant effect on the tensile properties. However an increase in it beyond 37% was found to enhance the UTS and YS and reduce percent elongation. The tensile strength was found to be a maximum in the L orientation and a minimum in the S direction. The use of post-weld heat treatment (PWHT) at 873 K caused spheroidization of cementite there by somewhat reducing the hardness and strength. The treatment while not affecting the basic dendritic morphology reduced the observed difference in tensile properties along the L, T and S directions. Implications of the data vis-a-vis industrial applications have been discussed.

  14. The Influence of Modes of Deposition of Coatings on the Corrosion Resistance of Welded Joints of Steels in Acidic Media;

    NASA Astrophysics Data System (ADS)

    Saraev, Yu N.; Bezborodov, V. P.; Selivanov, Y. V.

    2016-08-01

    In this work, effect of welding on corrosion of welded joints of austenitic steel 12KH18N10T. It is shown that the use of pulsed - arc welding steel 12KH18N10T allows you to create a protective coating with dispersed structure with less thermal impact on the zone of the welded joint. Coating is of such structure allows 1.5 to 6 times to reduce the corrosion rate of welded joints of steel 12KH18N10T in active chemical environments. Pulse the process of deposition of coatings on welded joint of steels can be effectively used for the protection against corrosion in the repair of equipment of chemical industry. The results obtained can be recommended for use when welding a protective corrosion - resistant coatings on working surfaces of equipment of chemical productions.

  15. The influence of aluminium, steel and polyurethane shoeing systems and of the unshod hoof on the injury risk of a horse kick. An ex vivo experimental study.

    PubMed

    Sprick, Miriam; Fürst, Anton; Baschnagel, Fabio; Michel, Silvain; Piskoty, Gabor; Hartnack, Sonja; Jackson, Michelle A

    2017-09-12

    To evaluate the damage inflicted by an unshod hoof and by the various horseshoe materials (steel, aluminium and polyurethane) on the long bones of horses after a simulated kick. Sixty-four equine radii and tibiae were evaluated using a drop impact test setup. An impactor with a steel, aluminium, polyurethane, or hoof horn head was dropped onto prepared bones. An impactor velocity of 8 m/s was initially used with all four materials and then testing was repeated with a velocity of 12 m/s with the polyurethane and hoof horn heads. The impact process was analysed using a high-speed camera, and physical parameters, including peak contact force and impact duration, were calculated. At 8 m/s, the probability of a fracture was 75% for steel and 81% for aluminium, whereas polyurethane and hoof horn did not damage the bones. At 12 m/s, the probability of a fracture was 25% for polyurethane and 12.5% for hoof horn. The peak contact force and impact duration differed significantly between 'hard materials' (aluminium and steel) and 'soft materials' (polyurethane and hoof horn). The observed bone injuries were similar to those seen in analogous experimental studies carried out previously and comparable to clinical fracture cases suggesting that the simulated kick was realistic. The probability of fracture was significantly higher for steel and aluminium than for polyurethane and hoof horn, which suggests that the horseshoe material has a significant influence on the risk of injury for humans or horses kicked by a horse.

  16. Influence of Laser Power on the Microstructure and Mechanical Properties of a Laser Welded-Brazed Mg Alloy/Ni-Coated Steel Dissimilar Joint

    NASA Astrophysics Data System (ADS)

    Tan, Caiwang; Xiao, Liyuan; Liu, Fuyun; Chen, Bo; Song, Xiaoguo; Li, Liqun; Feng, Jicai

    2017-05-01

    In this work, we describe a method to improve the bonding of an immiscible Mg/steel system using Ni as an interlayer by coating it on the steel surface. Laser welding-brazing of AZ31B Mg alloy to Ni-coated Q235 steel using Mg-based filler was performed in a lap configuration. The influence of laser power on the weld characteristics, including joint appearance, formation of interfacial reaction layers and mechanical properties was investigated. The results indicated that the presence of the Ni-coating promoted the wetting of the liquid filler metal on the steel surface. A thermal gradient along the interface led to the formation of heterogeneous interfacial reaction layers. When using a low laser power of 1600 W, the reaction products were an FeAl phase in the direct laser irradiation zone, an AlNi phase close to the intermediate zone and mixtures of AlNi phase and an (α-Mg + Mg2Ni) eutectic structure near the interface at the seam head zone. For high powers of more than 2000 W, the FeAl phase grew thicker in the direct laser irradiation zone and a new Fe(Ni) transition layer formed at the interface of the intermediate zone and the seam head zone. However, the AlNi phase and (α-Mg + Mg2Ni) eutectic structure were scattered at the Mg seam. All the joints fractured at the fusion zone, indicating that the improved interface was not the weakest joint region. The maximum tensile-shear strength of the Mg/Ni-coated steel joint reached 190 N/mm, and the joint efficiency was 70% with respect to the Mg alloy base metal.

  17. Influence of intermetallic coatings of system Ti-Al on durability of slotting tool from high speed steel

    NASA Astrophysics Data System (ADS)

    Vardanyan, E. L.; Budilov, V. V.; Ramazanov, K. N.; Khusnimardanov, R. N.; Nagimov, R. Sh

    2017-05-01

    The operation conditions and mechanism of wear of slotting tools from high-speed steel was researched. The analysis of methods increasing durability was carried out. The effect of intermetallic coatings deposited from vacuum-arc discharge plasma on the physical-mechanical high-speed steel EP657MP was discovered. The pilot batch of the slotting tool and production tests were carried out.

  18. Influence of the Initial Microstructure on the Heat Treatment Response and Tensile Properties of TRIP-Assisted Steel

    NASA Astrophysics Data System (ADS)

    Lee, Kyooyoung; Ryu, Joo Hyun; Lee, Sea Woong; Lee, Won Hwi; Kim, Jeong In; Suh, Dong-Woo

    2016-11-01

    Microstructure evolution and mechanical properties were investigated in transformation-induced plasticity (TRIP) steel having a different initial microstructure. Compared with the cold-rolled structure that evolves into a typical microstructure of TRIP steel, the martensitic initial structure produces a more lath-type microstructure as the fraction of retained austenite increases in the initial microstructure. The interlath austenite after heat treatment contributes to improving the tensile properties by the enhanced stability and the refinement of the matrix phase.

  19. Influence of traps on the deuterium behaviour in the low activation martensitic steels F82H and Batman

    NASA Astrophysics Data System (ADS)

    Serra, E.; Perujo, A.; Benamati, G.

    1997-06-01

    A time dependent permeation method is used to measure the permeability, diffusivity and solubility of deuterium in the low activation martensitic steels F82H and Batman. The measurements cover the temperature range from 373 to 743 K which includes the onset of deuterium trapping effects on diffusivity and solubility. The results are interpreted using a trapping model. The number of trap sites and their average energies for deuterium in F82H and Batman steels are determined.

  20. Influence of boric acid coatings on the oxidation of 2. 25Cr-1Mo steel in oxygen

    SciTech Connect

    Simms, N.J. ); Little, J.A. . Dept. of Metallurgy and Materials Science)

    1989-05-01

    The oxidation of samples of 2.25Cr-1Mo steel covered with boric oxide in dry flowing oxygen has been studied at 600{sup 0}C. For all times up to 100 hours of exposure, the steel with a borate layer at the original metal-oxygen interface gains less weight than an untreated specimen. The presence of boron also modifies the grain structure of the magnetite layer formed, giving a fine equiaxed microstructure with less porosity.

  1. Dual beam Nd:YAG laser welding: influence of lubricants to lap joint welding of steel sheets

    NASA Astrophysics Data System (ADS)

    Geiger, M.; Merklein, M.; Otto, A.; Blankl, A.

    2007-05-01

    Laser welding is applied in large-volume production since the late eighties and has revolutionized the possibilities of designing and engineering products. Nevertheless, problems appear during application because the operational conditions in industrial environments fluctuate and can influence the welding process negatively. Contaminations, like lubricants and organic solids, are an example of changing conditions in laser beam welding. If a lap joint is welded, these materials have to be removed from the sheets, otherwise pores and surface failures may appear due to keyhole instabilities induced by uncontrolled outgassing. One possibility for solving this problem is the use of two separate laser beams. For producing these two beams several systems are available for all different kind of lasers. A bifocal optic is such a solution for an Nd:YAG laser. By using this system, the laser beam is divided after collimation with a prism. Afterwards the two beams are focussed with a lens to the surface of the sheet and two single spots are produced. If the distance between the two spots is low, one common, elliptical keyhole is created. With this system two different welding strategies are possible. The spots can be oriented parallel or normal to the feed direction. For stabilizing the laser welding of contaminated steel sheets the parallel arrangement is better, because the amount of contamination is nearly the same as in single spot welding but the total volume of the keyhole is greater and so pressure variations due to uncontrolled evaporation of contaminations are lower. In order to prove this theory and to determine the exact effects some investigations were made at the Chair of Manufacturing Technology of the University of Erlangen-Nuremberg. A 4 kW Nd:YAG laser with a beam parameter product of 25 mm*mrad and a focal distance of 200 mm was used to weld two 1 mm DC04 steel sheets together with a lap joint. Between the sheets a deep drawing lubricant, Castrol FST 6, was

  2. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    NASA Astrophysics Data System (ADS)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-03-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  3. Influence of Material Model on Prediction Accuracy of Welding Residual Stress in an Austenitic Stainless Steel Multi-pass Butt-Welded Joint

    NASA Astrophysics Data System (ADS)

    Deng, Dean; Zhang, Chaohua; Pu, Xiaowei; Liang, Wei

    2017-04-01

    Both experimental method and numerical simulation technology were employed to investigate welding residual stress distribution in a SUS304 steel multi-pass butt-welded joint in the current study. The main objective is to clarify the influence of strain hardening model and the yield strength of weld metal on prediction accuracy of welding residual stress. In the experiment, a SUS304 steel butt-welded joint with 17 passes was fabricated, and the welding residual stresses on both the upper and bottom surfaces of the middle cross section were measured. Meanwhile, based on ABAQUS Code, an advanced computational approach considering different plastic models as well as annealing effect was developed to simulate welding residual stress. In the simulations, the perfect plastic model, the isotropic strain hardening model, the kinematic strain hardening model and the mixed isotropic-kinematic strain hardening model were employed to calculate the welding residual stress distributions in the multi-pass butt-welded joint. In all plastic models with the consideration of strain hardening, the annealing effect was also taken into account. In addition, the influence of the yield strength of weld metal on the simulation result of residual stress was also investigated numerically. The conclusions drawn by this work will be helpful in predicting welding residual stresses of austenitic stainless steel welded structures used in nuclear power plants.

  4. Analysis on the Deflection Angle of Columnar Dendrites of Continuous Casting Steel Billets Under the Influence of Mold Electromagnetic Stirring

    NASA Astrophysics Data System (ADS)

    Wang, Xincheng; Wang, Shengqian; Zhang, Lifeng; Sridhar, Seetharaman; Conejo, Alberto; Liu, Xuefeng

    2016-11-01

    In the current study, the deflection angle of columnar dendrites on the cross section of steel billets under mold electromagnetic stirring (M-EMS) was observed. A mathematical model was developed to define the effect of M-EMS on fluid flow and then to analyze the relationship between flow velocities and deflection angle. The model was validated using experimental data that was measured with a Tesla meter on magnetic intensity. By coupling the numerical results with the experimental data, it was possible to define a relationship between the velocities of the fluid with the deflection angle of high-carbon steel. The deflection angle of high-carbon steel reached maximum values from 18 to 23 deg for a velocity from 0.35 to 0.40 m/s. The deflection angles of low-carbon steel under different EM parameters were discussed. The deflection angle of low-carbon steel was increased as the magnetic intensity, EM force, and velocity of molten steel increased.

  5. Measuring The Influence of Pearlite Dissolution on the Transient Dynamic Strength of Rapidly-Heated Plain Carbon Steels

    PubMed Central

    Mates, Steven; Stoudt, Mark; Gangireddy, Sindhura

    2016-01-01

    Carbon steels containing ferrite-pearlite microstructures weaken dramatically when pearlite dissolves into austenite on heating. The kinetics of this phase transformation, while fast, can play a role during dynamic, high temperature manufacturing processes, including high speed machining, when the time scale of this transformation is on the order of the manufacturing process itself. In such a regime, the mechanical strength of carbon steel can become time-dependent. The present work uses a rapidly-heated, high strain rate mechanical test to study the effect of temperature and time on the amount of pearlite dissolved and on the resulting transient effect on dynamic strength of a low and a high carbon (eutectoid) steel. Measurements indicate that the transient effect occurs for heating times less than about three seconds. The 1075 steel loses about twice the strength compared to the 1018 steel (85 MPa to 45 MPa) owing to its higher initial pearlite volume fraction. Pearlite dissolution is confirmed by metallographic examination of tested samples. Despite the different starting pearlite fractions, the kinetics of dissolution are comparable for the two steels, owing to the similarity in their initial pearlite morphology. PMID:28082822

  6. Measuring The Influence of Pearlite Dissolution on the Transient Dynamic Strength of Rapidly-Heated Plain Carbon Steels.

    PubMed

    Mates, Steven; Stoudt, Mark; Gangireddy, Sindhura

    2016-07-01

    Carbon steels containing ferrite-pearlite microstructures weaken dramatically when pearlite dissolves into austenite on heating. The kinetics of this phase transformation, while fast, can play a role during dynamic, high temperature manufacturing processes, including high speed machining, when the time scale of this transformation is on the order of the manufacturing process itself. In such a regime, the mechanical strength of carbon steel can become time-dependent. The present work uses a rapidly-heated, high strain rate mechanical test to study the effect of temperature and time on the amount of pearlite dissolved and on the resulting transient effect on dynamic strength of a low and a high carbon (eutectoid) steel. Measurements indicate that the transient effect occurs for heating times less than about three seconds. The 1075 steel loses about twice the strength compared to the 1018 steel (85 MPa to 45 MPa) owing to its higher initial pearlite volume fraction. Pearlite dissolution is confirmed by metallographic examination of tested samples. Despite the different starting pearlite fractions, the kinetics of dissolution are comparable for the two steels, owing to the similarity in their initial pearlite morphology.

  7. Influence of Hot Plastic Deformation in γ and (γ + α) Area on the Structure and Mechanical Properties of High-Strength Low-Alloy (HSLA) Steel

    PubMed Central

    Sas, Jan; Kvačkaj, Tibor; Milkovič, Ondrej; Zemko, Michal

    2016-01-01

    The main goal of this study was to develop a new processing technology for a high-strength low-alloy (HSLA) steel in order to maximize the mechanical properties attainable at its low alloy levels. Samples of the steel were processed using thermal deformation schedules carried out in single-phase (γ) and dual-phase (γ + α) regions. The samples were rolled at unconventional finishing temperatures, their final mechanical properties were measured, and their strength and plasticity behavior was analyzed. The resulting microstructures were observed using optical and transmission electron microscopy (TEM). They consisted of martensite, ferrite and (NbV)CN precipitates. The study also explored the process of ferrite formation and its influence on the mechanical properties of the material. PMID:28774093

  8. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    NASA Astrophysics Data System (ADS)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  9. Investigations Into the Influence of Weld Zone on Formability of Fiber Laser-Welded Advanced High Strength Steel

    NASA Astrophysics Data System (ADS)

    Bandyopadhyay, K.; Panda, S. K.; Saha, P.

    2014-04-01

    In this study, two different dual phase steel grades DP980 and DP600, and IFHS steel sheets were laser welded by a 2-kW fiber laser. The weld quality of these three different LWBs was assessed with the help of microstructure, micro-hardness and transverse tensile tests. Tensile testing of longitudinal and miniature samples was performed to evaluate the mechanical properties of the weld zone. Formability of parent materials and LWBs were assessed in bi-axial stretch forming condition by Erichsen cupping test. To validate the weld zone properties, 3-D finite element models of Erichsen cupping test of LWBs was developed, and the failures in the deformed cups were predicted using two theoretical forming limit diagrams. It was observed that hardness of the fusion zone and HAZ in laser welded DP600 and IFHS steels was more compared to the respective parent metal. However, 29% reduction in hardness was observed at the outer HAZ of DP980 steel weldments due to tempering of martensite. Reduction of formability was observed for all the LWBs with two distinct failure patterns, and the maximum reduction in formability was observed in the case of DP980 LWBs. The presence of the soft zone is detrimental in forming of welded DP steels.

  10. Influence of steel type on the propensity for tribochemical wear in boundary lubrication with a wind turbine gear oil

    SciTech Connect

    Evans, Ryan D.; Doll, Gary L.; Hager, C H; Howe, Jane Y

    2010-01-01

    Tribochemical wear may occur at the interface between a surface and a lubricant as a result of chemical and mechanical interactions in a tribological contact. Understanding the onset of tribochemical wear damage on component surfaces requires the use of high resolution techniques such as transmission electron microscopy (TEM). In this study, two steel types, case carburized AISI 3310 and through-hardened AISI 52100, were wear tested using a ball-on-disk rolling/sliding contact tribometer in fully formulated commercial wind turbine gearbox oil under boundary lubrication conditions with 10% slip. With the exception of steel type, all other test conditions were held constant. Conventional tribofilm analysis in the wear tracks was performed using X-ray photoelectron spectroscopy, and no significant composition differences were detected in the tribofilms for the different steel disk types. However, TEM analysis revealed significant tribochemical wear differences between the two steel types at multiple length scales, from the near-surface material microstructure (depth < 500 nm) to the tribofilm nanostructure. Nanometer-scale interfacial cracking and surface particle detachment was observed for the AISI 52100 case, whereas the tribofilm/substrate interface was abrupt and undamaged for the AISI 3310 case. Differences in tribofilm structure, including the location and orientation of MoS{sub 2} single sheet inclusions, were observed as a function of steel type as well. It is suggested that the tribochemical wear modes observed in these experiments may be origins of macroscopic surface-initiated damage such as micropitting in bearings and gears.

  11. Influence of operation conditions on structure and properties of 12% Cr steels as candidate structural materials for fusion reactor

    NASA Astrophysics Data System (ADS)

    Ioltukhovsky, A. G.; Leontyeva-Smirnova, M. V.; Kazennov, Y. I.; Medvedeva, E. A.; Tselishchev, A. V.; Shamardin, V. K.; Povstyanko, A. V.; Ostrovsky, S. E.; Dvoryashin, A. M.; Porollo, S. I.; Vorobyev, A. N.; Khabarov, V. S.

    1998-10-01

    The Russian experience in the development and operation of the nuclear core components in fast reactors with a sodium coolant demonstrates that 12% Cr steels may be successfully used at temperatures of 270-650°C and at high neutron damage dose (up to 100 dpa and above). The priority of the temperature but not of dose of the irradiation is noted for the steels at 270-350°C. In addition, the following may take place: a sharp decrease in the ductility of material, a change in the mechanism of fracture with which the ductile-brittle-transition-temperature (DBTT) shift is associated. With an increase in irradiation temperature to 350-500°C and the irradiation dose (up to 100 dpa) chromium steels are observed to strengthen; their ductility increased monotonously, and embrittlement does not show up. With the irradiation temperature increased above 500°C (up to 650-690°C), the material becomes plastic and some of its strength properties are decreased. The high level of the irradiation resistance of 12% Cr steels is a result of their structure and phase transformations. The properties of the welded joints of 12% Cr steels under the conditions of the neutron irradiation are slightly inferior to the properties of the base metal.

  12. Corrosion of ferritic steels by molten lithium: Influence of competing thermal gradient mass transfer and surface product reactions

    SciTech Connect

    Tortorelli, P.F.

    1987-10-01

    An Fe-12Cr-1MoVW steel was exposed to thermally convective lithium for 6962 h. Results showed that the weight change profile of Fe-12Cr-1MoVW steel changed substantially as the maximum loop temperature was raised from 500 to 600/sup 0/C. Furthermore, for a particular loop experiment, changes in the structure and composition of the exposed surfaces did not reflect typical thermal gradient mass transfer effects for all elements: the surface concentration of chromium was often a maximum at intermediate temperatures, while nickel (present at low concentrations in the starting material) tended to be transported to the coldest part of the loop. Such data were interpreted in terms of a qualitative model in which there are different dominant reactions or the various constituents of the ferritic steels (surface product formation involving nitrogen and/or carbon and solubility-driven elemental transport). This competition among different reactions is important in evaluating overall corrosion behavior and the effects of temperature. The overall corrosion rate of the 12Cr-1MoVW steel was relatively low when compared to that for austenitic stainless steel exposed under similar conditions.

  13. Nuclear transmutation in steels

    NASA Astrophysics Data System (ADS)

    Belozerova, A. R.; Shimanskii, G. A.; Belozerov, S. V.

    2009-05-01

    The investigations of the effects of nuclear transmutation in steels that are widely used in nuclear power and research reactors and in steels that are planned for the application in thermonuclear fusion plants, which are employed under the conditions of a prolonged action of neutron irradiation with different spectra, made it possible to study the effects of changes in the isotopic and chemical composition on the tendency of changes in the structural stability of these steels. For the computations of nuclear transmutation in steels, we used a program complex we have previously developed on the basis of algorithms for constructing branched block-type diagrams of nuclide transformations and for locally and globally optimizing these diagrams with the purpose of minimizing systematic errors in the calculation of nuclear transmutation. The dependences obtained were applied onto a Schaeffler diagram for steels used for structural elements of reactors. For the irradiation in fission reactors, we observed only a weak influence of the effects of nuclear transmutation in steels on their structural stability. On the contrary, in the case of irradiation with fusion neutrons, a strong influence of the effects of nuclear transmutation in steels on their structural stability has been noted.

  14. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual Phase Precipitation Hardened Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, Jennifer

    2011-12-01

    Increasing demand for high strength powder metallurgy (PM) steels has resulted in the development of dual phase PM steels. In this work, the effects of thermal aging on the microstructure and mechanical behavior of dual phase precipitation hardened powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 538°C in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite hardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties. Due to the complex non-uniform stresses and strains associated with conventional nanoindentation, micropillar compression has become an attractive method to probe local mechanical behavior while limiting strain gradients and contributions from surrounding features. In this study, micropillars of ferrite and martensite were fabricated by focused ion beam (FIB) milling of dual phase precipitation hardened powder metallurgy (PM) stainless steels. Compression testing was conducted using a nanoindenter equipped with a flat punch indenter. The stress-strain curves of the individual microconstituents were calculated from the load-displacement curves less the extraneous displacements of the system. Using a rule of mixtures approach in conjunction with porosity corrections, the mechanical properties of ferrite and martensite were combined for comparison to tensile tests of the bulk material, and reasonable agreement was found for the ultimate tensile

  15. Influence of Cu and Ni on the morphology and composition of the rust layer of steels exposed to industrial environment

    NASA Astrophysics Data System (ADS)

    Ocampo C., L. M.; Mattos, O. R.; Margarit-Mattos, I. C. P.; Fabris, J. D.; Pereira, M. C.; Rechenberg, H. R.; de Faria, D. L. A.

    2006-01-01

    Four samples of steels with alloying elements were exposed to an industrial environment during 1,955 days, aiming to elucidate the effect of the alloying elements Cu and Ni on the resistance of weathering steels to corrosion processes. The samples were characterized with optical microscopy, scanning electron microscopy (SEM), powder X-ray diffraction (XRD), saturation magnetization measurements and with energy dispersive (EDS), infrared, Mössbauer and Raman spectroscopies. All the steels originated orange and dark corrosion layers; their thicknesses were determined from the SEM images. EDS data of such rust layers showed that the alloying element content decreases from the steel core towards the outer part of the rust layer. Moreover, in the dark rust layer some light-gray regions were identified in the W and Cu-alloy steel, where relatively higher Cr and Cu contents were found. XRD patterns, infrared, Raman and Mössbauer spectra (298, 110 and 4 K) indicated that the corrosion products are qualitatively the same, containing lepidocrocite (γFeOOH; hereinafter, it may be referred to as simply L), goethite (αFeOOH; G), feroxyhite (δ‧FeOOH; F), hematite (αFe2O3; H) and magnetite (Fe3O4; M) in all samples; this composition does not depend upon the steel type, but their relative concentrations is related to the alloying element. Mössbauer data reveal the presence of (super)paramagnetic iron oxides in the corrosion products. Saturation magnetization measurements suggest that feroxyhite may be an occurring ferrimagnetic phase in the rust layer.

  16. A preliminary study on Microbiologically influenced corrosion (MIC) of mild steel by Pseudomonas aeruginosa by using infinite focus microscope (IFM)

    NASA Astrophysics Data System (ADS)

    Mahat, M. M.; Aris, A. H. M.; Jais, U. S.; Yahya, M. F. Z. R.; Ramli, R.; Bonnia, N. N.; Mamat, M. T.

    2012-06-01

    This study investigates the corrosion behavior of mild steel immersed in artificial seawater based medium in the presence and absence of bacteria Pseudomonas aeruginosa. The bacterium was chosen because of its abundance in the seawater and most metals are inclined to be attacked by this bacterium. Pitting corrosion on the mild steel coupon as a result of the bacteria attack was investigated. A set of mild steel coupon sample was immersed in sterile artificial seawater while another set was immersed in bacteria inoculated artificial seawater for 12 days. The samples were viewed under Infinite Focus Microscope to obtain information on the biofilm surface and thickness, dimension of the pits and the surface roughness. It was found that biofilm with thickness of 37 μm was formed on the mild steel surface after 12 days of immersion in bacteria inoculated medium. This finding suggested that MIC had taken place. The existence of pitting corrosion on mild steel coupon immersed in bacteria inoculated medium was attributed to the concentration cells originating from the heterogeneous surface of biofilm, while the absence of pitting corrosion on mild steel coupon exposed to sterile medium further proved that heterogeneous biofilm is a crucial factor for the initiation of pitting corrosion. Surface roughness value increased from 156.03 nm for non-immersed coupons to 433.07 nm for coupons immersed in sterile artificial seawater and finally to 900.3nm for coupons immersed in bacteria inoculated artificial seawater. The increased value of roughness was attributed to the formation of uniform corrosion and pitting corrosion when immersed in sterile and bacteria inoculated medium.

  17. Influence of Nb-Microalloying on the Formation of Nano/Ultrafine-Grained Microstructure and Mechanical Properties During Martensite Reversion Process in a 201-Type Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Baghbadorani, Hojjat Samaei; Kermanpur, Ahmad; Najafizadeh, Abbas; Behjati, Peiman; Moallemi, Mohammad; Rezaee, Ahad

    2015-08-01

    In this study, influence of Nb-microalloying on formation of nano/ultrafined grain microstructure and mechanical properties during martensite reversion process in a 201-type austenitic stainless steel microalloyed with Nb was investigated. For this purpose, the 90 pct cold-rolled samples with almost fully martensitic microstructure were reversion annealed at 1023 K to 1173 K (750 °C to 900 °C) for 5 to 1800 seconds. The microstructural evolution was characterized using X-ray diffractometer, Ferritescope, optical microscope, scanning, and transmission electron microscopes. Mechanical properties were evaluated using hardness and tensile tests. The reversion mechanism was found to be diffusion controlled. In comparison with other types of 201 steel, the kinetics of grain growth at 1173 K (900 °C) was much slower in the Nb-bearing steel, being related to the rapid precipitation of nano-sized Nb-rich carbonitrides during reversion process. At this temperature, the finest austenitic microstructure was achieved in the specimen reversion annealed for 60 seconds, possessing a microstructure composed of nano and ultrafined grains with an average grain size of 93 nm. This specimen exhibited an excellent combination of ultrahigh strength (yield strength of 1 GPa and tensile strength of 1.5 GPa) and good ductility (tensile elongation of 35 pct).

  18. The Influences of Carbon and Molybdenum on the Progress of Liquid Phase Sintering and the Microstructure of Boron-Containing Powder Metallurgy Steel

    NASA Astrophysics Data System (ADS)

    Wu, Ming-Wei

    2015-01-01

    Boron is an optimal alloying element for liquid phase sintering (LPS) of powder metallurgy (PM) Fe-based materials. However, the influences of various alloying elements on the progress of LPS are still undetermined. The aim of this study was to clarify the effects of carbon and molybdenum on the LPS and microstructure of boron-containing PM steel. The results showed that adding 0.5 wt pct C and 1.5 wt pct Mo, and particularly the former, promotes the LPS and increases the sintered density. With the addition of 0.5 wt pct C, liquid can be generated in two distinct regions, and the secondary liquid improves the densification. After 1523 K (1250 °C) sintering, the increases in sintered densities of Fe-0.4B, Fe-0.4B-1.5Mo, Fe-0.4B-0.5C, and Fe-0.4B-1.5Mo-0.5C steels were 0.33, 0.47, 0.56, and 0.64 g/cm3, respectively. Thermodynamic simulation also demonstrated that the increases in sintered densities were correlated with the liquid volumes formed at 1523 K (1250 °C). In conclusion, adding 0.5 wt pct C to B-containing PM steels facilitates the formation of a secondary liquid phase and higher liquid volume, resulting in better densification.

  19. Influence of Minor Alloying Elements on Selective Oxidation and Reactive Wetting of CMnSi TRIP Steel during Hot Dip Galvanizing

    NASA Astrophysics Data System (ADS)

    Cho, Lawrence; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2014-09-01

    The influence of the addition of minor alloying elements on the selective oxidation and the reactive wetting of CMnSi transformation-induced plasticity (TRIP) steels was studied by means of galvanizing simulator tests. Five TRIP steels containing small alloying additions of Cr, Ni, Ti, Cu, and Sn were investigated. After intercritical annealing (IA) at 1093 K (820 °C) in a N2 + 5 pct H2 gas atmosphere with a dew point of 213 K (-60 °C), two types of oxides were formed on the strip surface: Mn-rich xMnO·SiO2 ( x > 1.5) and Si-rich xMnO·SiO2 ( x < 0.3) oxides. The addition of the minor alloying elements changed the morphology of the Si-rich oxides from a continuous film to discrete islands and this improved the wettability by molten Zn. The improved wetting effect of the minor alloying elements was attributed to an increased area fraction of the surface where the oxides were thinner, enabling a direct unhindered reaction between Fe and the Al in the liquid Zn and the formation of the inhibition layer during the hot dip galvanizing. The addition of a small amount of Sn is shown to significantly decrease the density of Zn-coating defects on CMnSi TRIP steels.

  20. Influence of long-term aging and superimposed creep stress on the microstructure of 2.25cr-1Mo steel

    NASA Astrophysics Data System (ADS)

    Gope, N.; Chatterjee, Amit; Mukherjee, T.; Sarma, D. S.

    1993-02-01

    To understand the influence of high-temperature aging and superimposed creep stress on the microstructural variations in a 2.25Cr-1Mo steel, the shoulder and gage portions of the specimens subjected to stress-rupture tests at 540 °C and 580 °C have been studied by transmission electron microscopy. In the normalized and tempered condition, the steel exhibited a tempered bainitic structure and the carbides were present as M3C globules, M2C platelets, and M23C6 rectangular parallelepipeds. Aging the steel at 540 °C for 7022 hours or 17,946 hours resulted in considerable coarsening of M2C and caused precipitation of M6C carbides. The superimposed creep stress enhanced the M2C precipitation. The ferrite matrix exhibited some recovery in the specimens exposed for 17,946 hours. While M2C platelets were observed in a few areas after 14,836 hours of aging at 580 °C, this carbide was virtually nonexistent when a stress of 78 MPa was superimposed. Amounts of M23C6 persisted throughout the tests at both 540 °C and 580 °C. The M6C carbide became more predominant after long exposure at 580 °C. The ferrite matrix recovered considerably in specimens subjected to creep stress at 580 °C for 14,836 hours.

  1. Influence of Alloy Content and Prior Microstructure on Evolution of Secondary Phases in Weldments of 9Cr-Reduced Activation Ferritic-Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Thomas Paul, V.; Sudha, C.; Saroja, S.

    2015-08-01

    9Cr-Reduced Activation Ferritic-Martensitic steels with 1 and 1.4 wt pct tungsten are materials of choice for the test blanket module in fusion reactors. The steels possess a tempered martensite microstructure with a decoration of inter- and intra-lath carbides, which undergoes extensive modification on application of heat. The change in substructure and precipitation behavior on welding and subsequent thermal exposure has been studied using both experimental and computational techniques. Changes i.e., formation of various phases, their volume fraction, size, and morphology in different regions of the weldment due to prolonged thermal exposure was influenced not only by the time and temperature of exposure but also the prior microstructure. Laves phase of type Fe2W was formed in the high tungsten steel, on aging the weldment at 823 K (550 °C). It formed in the fine-grained heat-affected zone (HAZ) at much shorter durations than in the base metal. The accelerated kinetics has been understood in terms of enhanced precipitation of carbides at lath/grain boundaries during aging and the concomitant depletion of carbon and chromium and enrichment of tungsten in the vicinity of the carbides. Therefore, the fine-grained HAZ in the weldment was identified as a region susceptible for failure during service.

  2. Influence of a large steel complex on the spatial distribution of volatile polycyclic aromatic hydrocarbons (PAHs) determined by passive air sampling using membrane-enclosed copolymer (MECOP)

    NASA Astrophysics Data System (ADS)

    Choi, Sung-Deuk; Baek, Song-Yee; Chang, Yoon-Seok

    Membrane-enclosed copolymer (MECOPs) samplers containing crystalline copolymers of ethylvinylbenzene-divinylbenzene in polyethylene membranes were used to assess the influence of a steel complex on the level and spatial distribution of polycyclic aromatic hydrocarbons (PAHs) in ambient air. MECOPs were deployed at six sites in Pohang, Korea for 37 days (August 9, 2005-September 14, 2005). Fluorene, phenanthrene, anthracene, and fluoranthene were dominant PAHs with the highest contribution of phenanthrene (59%) to the total amount of vapor-phase PAHs. The spatial distribution of total PAHs in the vapor phase ranging from 76 to 1077 ng MECOP -1 and air dispersion modeling suggested that the steel complex was the major PAH source in Pohang. It was revealed that the major wind directions rather than the distance from the steel complex were a significant factor affecting the levels of PAHs at the sampling sites. Finally, we tried to convert MECOP concentrations (ng MECOP -1) to air concentrations (ng m -3) with the modified sampling rates (m 3 day -1). This study demonstrates again that passive air samplers are useful tools for spatially resolved and time-integrated monitoring of semivolatile organic compounds (SOCs) in ambient air.

  3. Influence of material quality on the magnetic and mechanical properties of steel sheet for salient pole electrical machines

    NASA Astrophysics Data System (ADS)

    De Wulf, Marc; Jacobs, Sigrid; Melkebeek, Jan

    2003-01-01

    Different steel qualities have been investigated for their suitability as pole sheets in synchronous machines with salient poles, which are applied in hydro-electric power stations. The European standard EN 10265: 1995 on magnetic materials—specification for steel sheet and strip with specified mechanical properties and magnetic permeability—served as a guideline. Attention is devoted to the measurement of DC magnetic properties of the material. A survey on the mechanical and magnetic properties of the examined material qualities (hot rolled and cold rolled materials) is given.

  4. Influence of structure on static cracking resistance and fracture of welded joints of pipe steels of strength class K60

    NASA Astrophysics Data System (ADS)

    Tereshchenko, N. A.; Tabatchikova, T. I.; Yakovleva, I. L.; Makovetskii, A. N.; Shander, S. V.

    2017-07-01

    The static cracking resistance of a number of welded joints made from pipe steels of K60 strength class has been determined. It has been established that the deformation parameter CTOD varies significantly at identical parameters of weldability of steels. The character of fracture has been investigated and the zone of local brittleness of welded joints has been studied. It has been shown that the ability of a metal to resist cracking is determined by the austenite grain size and by the bainite morphology in the region of overheating in the heat-affected zone of a welded joint.

  5. The influence of the cutting density on the magnetic properties of non-oriented electrical steels cut through mechanical punching and water jet technologies

    NASA Astrophysics Data System (ADS)

    Paltanea, V.; Paltanea, G.; Gavrila, H.; Popovici, D.; Jiga, G.

    2017-02-01

    The use of high quality non-oriented electrical steel and of an innovative design for the magnetic cores of the electrical machines are very important, in order to minimize the value of the total energy losses. The energy losses are strongly influenced by the cutting technologies, and the producers of the electrical machines want to minimize the deterioration of the magnetic properties during the manufacturing process. The influence of the cutting density on the magnetic permeability and energy losses was analyzed and one can notice that these magnetic properties are strongly influenced by the cutting technologies. There were tested sheet samples of M400-50A and M700-50A industrial steel grades (thickness of 0.50 mm), cut through mechanical and water jet technologies. All samples have the length equal to 300 mm and the width of 30, 15, 10, 7.5 and 5 mm. The magnetic characterization was performed using a laboratory single strip tester, which can make measurements on samples with an area of 300 × 30 mm2. In order to have the standard width of 30 mm, there were put together side by side 2, 3, 4 and 6 pieces with different widths. The magnetic properties were analyzed at 1000 mT in the frequency range 10 ÷ 400 Hz. It was observed that the processing conditions must be controlled and optimized, in order to maintain a low deterioration of the magnetic properties of the non-oriented steels. In the case of water jet technology an increase of the cutting speed will be useful for the introduction of this method in the large scale manufacturing of the electrical machines.

  6. Influence of the feed rate and the lateral beam displacement on the joining quality of laser-welded copper-stainless steel connections

    NASA Astrophysics Data System (ADS)

    Weigl, M.; Schmidt, M.

    The present article deals with the laser-welding of copper and stainless steel connections for applications in power electronics. Here, the particular demand for such dissimilar connections is caused by the increasing implementation of electronics in areas with contact to corrosive fluids, which copper cannot resist. In this context the influence of a lateral displacement of the laser beam and the feed rate on the metallurgical properties of the dissimilar materials' connection is highlighted. The effects of these parameters are discussed on the base of metallographic specimen, micro-hardness measurements and element analysis.

  7. Utilization of nondestructive electrochemical techniques in characterizing microbiologically influenced corrosion (MIC) of API-5L X65 carbon linepipe steel: Laboratory study

    NASA Astrophysics Data System (ADS)

    Al-Abbas, F.; Kakpovbia, A.; Mishra, B.; Olson, D.; Spear, J.

    2012-05-01

    Nondestructive electrochemical techniques were used to investigate the microbiologically influenced corrosion (MIC) by Sulfate Reducing Bacteria (SRB) corrosion of API 5L X65 linepipe steel. These techniques included Electrochemical Impedance Spectroscopy (EIS), open circuit potential (OCP) and linear polarization resistance (Rp). OCP trend showed anodic polarization of 67 mV between the biotic media with reference to abiotic media. These shifts were attributed to the cathodic side reactions produced by the metabolic activity of SRB. Through circuit modeling, EIS results were used to interpret the real time interactions between the electrode, biofilm and solution interfaces.

  8. The influence of shear bands on final structure and magnetic properties of 3% Si non-oriented silicon steel

    NASA Astrophysics Data System (ADS)

    Paolinelli, Sebastião da Costa; da Cunha, Marco Antônio; Cota, André Barros

    The presence of shear bands in the deformed material before final annealing is very important for Goss and Cube textures formation in silicon steel [S.C. Paolinelli, M.A. Cunha, J. Magn. Magn. Mater. 255 (2003) pp. 379. [1]; J.T. Park, J.A. Szpunar, Acta Mater., 51 (2003) 3037. [2

  9. Influence of chromizing treatment on the corrosion behavior of AISI 316 stainless steel in supercritical water oxidation

    NASA Astrophysics Data System (ADS)

    Kim, H. S.; Yoon, J. H.; Han, J. H.; Mitton, B. D.; Latanision, R. M.; Kim, Y. S.

    2004-02-01

    SCWO, sometimes referred to as hydrothermal waste processing, uses the solvating traits of water in its supercritical condition to effectively destroy liquid organic wastes. One major problem in the supercritical water oxidation process is corrosion, because all metallic tubes in the process are exposed to high temperature and high pressure as well as severe corrosive species such as Cl-, F-, S2-, and O2-. The presence of Cl- when the pH of a solution is very low and the solution has excess oxygen causes active corrosion and metal loss by metal-chloride and/or oxychloride formation. This study performed a chromizing treatment on 316 stainless steel and immersion tests in supercritical water. Weight change of chromized steels and untreated steels was measured, and the chemical state and composition of oxide films on 316 stainless steel were investigated. On the basis of SCWO tests using distilled water, the oxide layer was found to be very thin and homogeneous and weight gain was observed regardless of testing temperature, while the chromizing treatment slightly reduced weight gain. In the case of SCWO tests using salt water, weight loss was observed regardless of testing temperature and its corrosion mode was pitting by chloride ion, while chromizing treatment greatly decreased the corrosion rate.

  10. The influence of nitrogen ion implantation on the tribological properties of piston rings made of Hardox and Raex steels

    NASA Astrophysics Data System (ADS)

    Budzyński, P.; Kamiński, M.; Pyszniak, K.

    2016-09-01

    The implantation of nitrogen, carbon, and oxygen can be used for enhancing the tribological properties of critical components for internal combustion engines. Hardox and Raex steels have very similar strength parameters as for steel used for piston rings in internal combustion engines. An essential criterion when selecting material for the production of piston rings is a low friction factor and a low wear index. The aim of this study was to determine the extent to which these parameters can be enhanced by nitrogen ion implantation. Samples were implanted with nitrogen ions with 65 keV energy and the fluence of implanted ions set to 1.1017 N + /cm2. Friction and wear measurements were performed on a pin-on disc stand. The results demonstrate that implantation with nitrogen ions significantly reduces the friction factor and wear of Hardox 450 and Raex 400 steels. Implantation can and should be used for enhancing the tribological properties of steel used for friction elements in internal combustion engines, particularly when heat treatment is excluded. Final elements can be subjected to implantation, as the process does not change their dimensions.

  11. Influence of TIG welding thermal cycles on HSLA-100 steel plate. Technical report. [TIG (tungsten-inert gas)

    SciTech Connect

    Fox, A.G.; Bhole, S.D.

    1993-11-01

    A series of five bead on plate autogenous tungsten-inert-gas (TIG) welds were performed on U.S. Navy HSLA-100 steel. Power variations in these welds was achieved by altering the welding speed, voltage and current and were as follows (in kJ/mm); 0.7, 1.1, 1.2, 1.6 and 2.2. No evidence was found of either weld metal or underbead HAZ cracking in any of the welds illustrating the advantage of low carbon steel for both weld wire and base plate. Microhardness traverses across both the weld metals and HAZs gave a maximum. Vickers diamond pyramid hardness of 345 HV in the coarse grain HAZ next to the fusion line in the lowest power weld; for the highest power weld this was somewhat lower at 328 HV. These are well below 375 which is usually considered to be the lowest Vickers Hardness value for which severe hydrogen induced cold cracking is observed in this type of steel. Optical, scanning and transmission electron microscopy studies of the coarse grain HAZ microstructure in the regions of maximum hardness was correlated with the continuous cooling transformation diagram for this steel and good agreement between observed and predicted microstructures was obtained.

  12. Influence of grain refinement on the electrochemical behavior of AISI 430 ferritic stainless steel in an alkaline solution

    NASA Astrophysics Data System (ADS)

    Fattah-alhosseini, A.; Vafaeian, S.

    2016-01-01

    In this paper, the effect of grain refinement on the electrochemical behavior of AISI 430 ferritic stainless steel in 0.1 M NaOH solution was investigated. Potentiodynamic polarization curves showed that fine-grained samples have less corrosion potential, higher corrosion current density, and less protective passive film in comparison to coarse-grained samples. Electrochemical impedance spectroscopy (EIS) analysis revealed that implementing the thermomechanical operation led to lower polarization resistance. Also, Mott-Schottky analysis revealed that the passive films on both fine-grained and coarse-grained samples behave as n-type and p-type semiconductors and the semiconductor character of the passive films did not change by grain refinement. Moreover, it was found that the calculated donor and acceptor densities increased with grain refinement. Thus, the presented results indicated that grain refinement weakens the corrosion and passivation behavior of AISI 430 stainless steel in this alkaline solution.

  13. The influence of heat treatment on properties of cold rolled alloyed steel and nickel superalloys sheets used in aircraft industry

    NASA Astrophysics Data System (ADS)

    Zaba, K.; Dul, I.; Puchlerska, S.

    2017-02-01

    Superalloys based on nickel and selected steels are widely used in the aerospace industry, because of their excellent mechanical properties, heat resistance and creep resistance. Metal sheets of these materials are plastically deformed and applied, inter alia, to critical components of aircraft engines. Due to their chemical composition these materials are hardly deformable. There are various methods to improve the formability of these materials, including plastic deformation at an elevated or high temperature, or a suitable heat treatment before forming process. The paper presents results of the metal sheets testing after heat treatment. For the research, sheets of two types of nickel superalloys type Inconel and of three types of steel were chosen. The materials were subjected to multivariate heat treatment at different temperature range and time. After this step, mechanical properties were examined according to the metal sheet rolling direction. The results were compared and the optimal type of pre-trial softening heat treatment for each of the materials was determined.

  14. Influence of nitrogen on the sensitization, corrosion, mechanical, and microstructural properties of austenitic stainless steels. First annual progress report

    SciTech Connect

    Clark, W.A.T.; Macdonald, D.D.

    1982-04-01

    During this first year of the project, the research effort has concentrated on the electrochemical aspects of the effect of nitrogen on austenitic steels. The status of all the individual project tasks are outlined briefly, and then more detailed results of the electrochemical studies conducted so far are reported. Highlights of this quarter are: (1) nitrogen additions of up to 0.16 wt % retard sensitization of 18Cr-8Ni austenitic stainless steels. However, nitrogen additions to levels above approx. 0.25 wt % promote sensitization; (2) the retardation of sensitization by nitrogen can possibly be explained as being due to retardation of the nucleation or rate of growth of chromium carbides; and (3) polarization studies in high temperature 0.01 M Na/sub 2/SO/sub 4/ solutions at 250/sup 0/C demonstrate that the sensitized alloys are electrochemically more active than the solution annealed materials thereby indicating that they are susceptible to intergranular attack.

  15. Influence of Cu-Interlayer Thickness on Microstructures and Mechanical Properties of MIG-Welded Mg-Steel Joints

    NASA Astrophysics Data System (ADS)

    Wang, X. Y.; Sun, D. Q.; Sun, Y.

    2016-03-01

    The joining of AZ31B Mg alloy to Q235 steel was realized by metal inert-gas arc welding using Cu-interlayer. Microstructure characteristics and mechanical properties of Mg-steel joints with Cu-interlayer of different thicknesses were investigated. The results indicated that acceptable joints with sound appearance could be obtained by adjusting the thickness to the range of 0.1-0.2 mm. In particular, at the thickness of 0.15 mm, the average tensile strength reached a maximum of 190 MPa, representing a 79% joint efficiency relative to the Mg base metal. Further increasing the thickness would cause more formation of coarse and thick Mg-Cu eutectic structure and Mg-Al-Cu ternary phase, which resulted in the decrease of joint strength. Therefore, the best thickness of Cu-interlayer to obtain high strength of Mg-steel MIG-welded joint was in the range of 0.1-0.15 mm. The average microhardness reached the maximum value in the reaction layer because of the presence of FeAl intermetallic compounds.

  16. Use of an Electrochemical Split Cell Technique to Evaluate the Influence of Shewanella oneidensis Activities on Corrosion of Carbon Steel.

    PubMed

    Miller, Robert Bertram; Sadek, Anwar; Rodriguez, Alvaro; Iannuzzi, Mariano; Giai, Carla; Senko, John M; Monty, Chelsea N

    2016-01-01

    Microbially induced corrosion (MIC) is a complex problem that affects various industries. Several techniques have been developed to monitor corrosion and elucidate corrosion mechanisms, including microbiological processes that induce metal deterioration. We used zero resistance ammetry (ZRA) in a split chamber configuration to evaluate the effects of the facultatively anaerobic Fe(III) reducing bacterium Shewanella oneidensis MR-1 on the corrosion of UNS G10180 carbon steel. We show that activities of S. oneidensis inhibit corrosion of steel with which that organism has direct contact. However, when a carbon steel coupon in contact with S. oneidensis was electrically connected to a second coupon that was free of biofilm (in separate chambers of the split chamber assembly), ZRA-based measurements indicated that current moved from the S. oneidensis-containing chamber to the cell-free chamber. This electron transfer enhanced the O2 reduction reaction on the coupon deployed in the cell free chamber, and consequently, enhanced oxidation and corrosion of that electrode. Our results illustrate a novel mechanism for MIC in cases where metal surfaces are heterogeneously covered by biofilms.

  17. Use of an Electrochemical Split Cell Technique to Evaluate the Influence of Shewanella oneidensis Activities on Corrosion of Carbon Steel

    PubMed Central

    Miller, Robert Bertram; Sadek, Anwar; Rodriguez, Alvaro; Iannuzzi, Mariano; Giai, Carla; Senko, John M.; Monty, Chelsea N.

    2016-01-01

    Microbially induced corrosion (MIC) is a complex problem that affects various industries. Several techniques have been developed to monitor corrosion and elucidate corrosion mechanisms, including microbiological processes that induce metal deterioration. We used zero resistance ammetry (ZRA) in a split chamber configuration to evaluate the effects of the facultatively anaerobic Fe(III) reducing bacterium Shewanella oneidensis MR-1 on the corrosion of UNS G10180 carbon steel. We show that activities of S. oneidensis inhibit corrosion of steel with which that organism has direct contact. However, when a carbon steel coupon in contact with S. oneidensis was electrically connected to a second coupon that was free of biofilm (in separate chambers of the split chamber assembly), ZRA-based measurements indicated that current moved from the S. oneidensis-containing chamber to the cell-free chamber. This electron transfer enhanced the O2 reduction reaction on the coupon deployed in the cell free chamber, and consequently, enhanced oxidation and corrosion of that electrode. Our results illustrate a novel mechanism for MIC in cases where metal surfaces are heterogeneously covered by biofilms. PMID:26824529

  18. Influence of potential, chlorides, pH, and precharging time on embrittlement of cathodically polarized prestressing steel

    SciTech Connect

    Hartt, W.H.; Kumria, C.C. ); Kessler, R.J. )

    1993-05-01

    Corrosion of prestressing steel in concrete has become a major technological problem in highways, buildings, and pipeline structures. While cathodic protection is recognized as an appropriate technique to mitigate corrosion of reinforcing steel in concrete, the possibility of environmental cracking (hydrogen embrittlement) in the case of prestressing tendon has limited application to this usage. To establish the appropriateness of cathodic protection for prestressing steel, constant extension rate testing was performed on smooth and notched wire specimens in deaerated Ca(OH)[sub 2] solutions as a function of potential, [Cl-], pH, and precharging time. Results indicated potential is the most important of these variables, and a threshold value of [minus]0.90 V[sub SCE] was identified below which embrittlement is enhanced. Notched specimens, which may best simulate the geometry of corroded tendon, particularly were susceptible when compared to smooth tendon. Failure of some tendons in this condition could occur upon application of cathodic protection, even when potential is positive to [minus]0.90 V[sub SCE]. Other aspects of cathodic protection utility for prestressed concrete are reviewed.

  19. Influence of inclusion characteristics on the formability and toughness properties of a hot-rolled deep-drawing quality steel

    NASA Astrophysics Data System (ADS)

    Paul, S. K.; Ray, A.

    1997-02-01

    In industrial practice, variations in the steelmaking process may cause significant change in inclusion characteristics. During hot rolling of flat steel products, manganese sulfides, which are plastic at elevated temperatures, are elongated in the rolling direction. These elongated inclusions affect the formability properties, such as ductility, strain hardening exponent, average plastic strain ratio, critical strain represented by the forming limit diagram, and Charpy V- notch (CVN) impact energy as well as fracture behavior. The inclusion characteristics and microstructural features of three commercially produced hot- rolled deep- drawing quality steels were evaluated and their effects on formability and impact properties were investigated. All three heats were made in a basic oxygen furnace. Two heats were teemed into ingots while the other heat was argon purged and continuous cast. These heats were then processed into 3.10 mm thick strips with identical processing parameters. Manganese sulfide stringers were found to reduce the transverse ductility, whereas yield and tensile strengths remained virtually the same in all directions. The formability parameters were not significantly affected by small variations in inclusion characteristics. However, CVN impact energy and impact transition temperature data were observed to improve with steel cleanliness. The sulfide stringers were also found to adversely affect the impact energy, transition temperature, and fracture behavior in the transverse direction.

  20. Influence of the pearlite fineness on the mechanical properties, deformation behavior, and fracture characteristics of carbon steel

    NASA Astrophysics Data System (ADS)

    Izotov, V. I.; Pozdnyakov, V. A.; Luk'yanenko, E. V.; Usanova, O. Yu.; Filippov, G. A.

    2007-05-01

    Specific features of plastic deformation and tensile failure of a plain carbon ( C = 0.62%) pearlitic-ferritic steel with various pearlite fineness have been investigated. It is shown that the steels with coarse lamellar pearlite and fine lamellar pearlite have similar strain-hardening coefficients, but the relative elongation of the former steel is higher. Deformation results in a uniform dislocation distribution in the fine pearlite and in the formation of a cellular substructure in the coarse pearlite. It is established that the fine pearlite undergoes plastic deformation and ductile failure as a single structure, while the coarse pearlite exhibits a structure discontinuity upon deformation. A model of microplastic pearlite deformation and the initial stage of macroplastic pearlite deformation is proposed. It is established that the strain-hardening coefficient of pearlite at the initial deformation stage does not depend on its dispersity. A size effect, which manifests itself in the dependence of the dislocation structure formed in the ferrite interlayers on their thickness, is shown to be characteristic of pearlite deformation.

  1. Influence of dynamic load on friction behavior of human articular cartilage, stainless steel and polyvinyl alcohol hydrogel as artificial cartilage.

    PubMed

    Li, Feng; Su, Yonglin; Wang, Jianping; Wu, Gang; Wang, Chengtao

    2010-01-01

    Many biomaterials are being developed to be used for cartilage substitution and hemiarthroplasty implants. The lubrication property is a key feature of the artificial cartilage. The frictional behavior of human articular cartilage, stainless steel and polyvinyl alcohol (PVA) hydrogel were investigated under cartilage-on-PVA hydrogel contact, cartilage-on-cartilage contact and cartilage-on-stainless steel contact using pin-on-plate method. Tests under static load, cyclic load and 1 min load change were used to evaluate friction variations in reciprocating motion. The results showed that the lubrication property of cartilage-on-PVA hydrogel contact and cartilage-on-stainless steel contact were restored in both 1 min load change and cyclic load tests. The friction coefficient of PVA hydrogel decreased from 0.178 to 0.076 in 60 min, which was almost one-third of the value under static load in continuous sliding tests. In each test, the friction coefficient of cartilage-on-cartilage contact maintained far lower value than other contacts. It is indicated that a key feature of artificial cartilage is the biphasic lubrication properties.

  2. The influence of inhibitor Na2CrO4 and NaNO3 on corrosion and micro structure on AISI 348 steel material

    NASA Astrophysics Data System (ADS)

    Samosir, Rahmad; Budiarto; Simanjuntak, Sutan L. M. H.

    2017-09-01

    The influence of inhibitor Na2CrO4 and NaNO3 on corrotion and microstructure on AISI 348 steel material have been carried out. A series of corrosion tests were conducted with polarization and potentiodynamic and microstructure resistance methods on AISI steel 348 for secondary cooling pipes at steam power plants. This research was carried out in demineralized water at room temperature (25°C) using Na2CrO4 and NaNO3 inhibitors whose concentration varied between 0-150 ppm for corrosion rate inhibitors. Observations of microstructures were performed using optical microscopy and SEM. The corrosion test showed that in the NaNO3 inhibitor solution, the highest corrosion rate was 0.05 mpy at 15 ppm and the lowest corrosion rate was 0.0058 mpy at 30 ppm, and the highest tail was 174.89 mV at 75 ppm and the lowest tail 103, 04 mV at concentration 0 ppm. While in Na2CrO4 inhibitor solution obtained the highest corrosion rate 0,0606 mpy at concentration 75 ppm and lowest corrosion rate 0,0197 mpy at concentration 15 ppm, and highest tail 264 mV at concentration 30 ppm and lowest tail -128 mV at concentration 75 ppm from Inhibitor Na2CrO4. The optimum concentration of NaNO3 was 30 ppm with an efficiency of 72.1%, and the optimum concentration of Na2CrO4 was 150 ppm with an efficiency of 1.9%. The result of microstructure observation showed that on the surface of the sample was formed a protective film of oxide, and on corrosion of AISI 348 steel corrosion of well form.

  3. Aircraft Steels

    DTIC Science & Technology

    2009-02-19

    NAWCADPAX/TR-2009/ 12 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders 19 February 2009...MARYLAND NAWCADPAX/TR-2009/ 12 19 February 2009 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders...Prescribed by ANSI Std. Z39-18 NAWCADPAX/TR-2009/ 12 ii SUMMARY Five high strength and four stainless steels have been studied, identifying their

  4. Influence of Temperature on Fatigue-Induced Martensitic Phase Transformation in a Metastable CrMnNi-Steel

    NASA Astrophysics Data System (ADS)

    Biermann, Horst; Glage, Alexander; Droste, Matthias

    2016-01-01

    Metastable austenitic steels can exhibit a fatigue-induced martensitic phase transformation during cyclic loading. It is generally agreed that a certain strain amplitude and a threshold of the cumulated plastic strain must be exceeded to trigger martensitic phase transformation under cyclic loading. With respect to monotonic loading, the martensitic phase transformation takes place up to a critical temperature—the so-called M d temperature. The goal of the present investigation is to determine an M d,c temperature which would be the highest temperature at which a fatigue-induced martensitic phase transformation can take place. For this purpose, fatigue tests controlled by the total strain were performed at different temperatures. The material investigated was a high-alloy metastable austenitic steel X3CrMnNi16.7.7 (16.3Cr-7.2Mn-6.6Ni-0.03C-0.09N-1.0Si) produced using the hot pressing technique. The temperatures were set in the range of 283 K (10 °C) ≤ T ≤ 473 K (200 °C). Depending on the temperature and strain amplitude, the onset of the martensitic phase transformation shifted to different values of the cumulated plastic strain, or was inhibited completely. Moreover, it is known that metastable austenitic CrMnNi steels with higher nickel contents can exhibit the deformation-induced twinning effect. Thus, at higher temperatures and strain amplitudes, a transition from the deformation-induced martensitic transformation to deformation-induced twinning takes place. The fatigue-induced martensitic phase transformation was monitored during cyclic loading using a ferrite sensor. The microstructure after the fatigue tests was examined using the back-scattered electrons, the electron channeling contrast imaging and the electron backscatter diffraction techniques to study the temperature-dependent dislocation structures and phase transformations.

  5. Influence of hot rolling and high speed hydrostatic extrusion on the microstructure and mechanical properties of an ODS RAF steel

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Lewandowska, M.; Kurzydlowski, K. J.; Baluc, N.

    2011-02-01

    An argon gas atomized, pre-alloyed Fe-14Cr-2W-0.3Ti (wt.%) reduced activation ferritic (RAF) steel powder was mechanically alloyed with 0.3wt.% Y 2O 3 nano-particles in an attritor ball mill and consolidated by hot isostatic pressing at 1150 °C under a pressure of 200 MPa for 3 h. In the aim to improve its mechanical properties the ODS steel was then submitted to a thermo-mechanical treatment (TMT): hot rolling (HR) at 850 °C or high speed hydrostatic extrusion (HSHE) at 900 °C, followed by heat treatment (HT). Transmission electron microscopy (TEM) observations of the ODS alloys after TMT and heat treatment revealed the presence of elongated grains in the longitudinal direction, with an average width of 8 μm and an average length of 75 μm, and equiaxed grains, a few microns in diameter, in the transverse direction. Two populations of oxide particles were observed by TEM: large Ti-Al-O particles, up to 250 nm in diameter, usually located at the grain boundaries and small Y-Ti-O nanoclusters, about 2.5 nm in diameter, uniformly distributed in the matrix. Charpy impact tests revealed that the HSHE material exhibits a larger upper shelf energy (5.8 J) than the HR material (2.9 J). The ductile-to-brittle transition temperature of both alloys is relatively high, in the range of 55-72 °C. Tensile mechanical properties of both ODS alloys were found satisfactory over the full range of investigated temperatures (23-750 °C). The HSHE material exhibits better tensile strength and ductility than the HR material. These results indicate that HSHE can be considered as a promising TMT method for improving the mechanical properties of ODS RAF steels.

  6. Initial colloid deposition on bare and zeolite-coated stainless steel and aluminum: influence of surface roughness.

    PubMed

    Chen, Gexin; Bedi, Rajwant S; Yan, Yushan S; Walker, Sharon L

    2010-08-03

    The impact of surface roughness of bare and zeolite ZSM-5 coated stainless steel and aluminum alloy on colloid deposition has been investigated using a parallel plate flow chamber system in an aqueous environment. The metals were systematically polished to alter the surface roughness from nanoscale to microscale, with the subsequent surface roughness of both the bare and coated surfaces varying from 11.2 to 706 nm. The stainless steel and aluminum alloy surfaces are extensively characterized, both as bare and as coated surfaces. Experimental results suggest that ZSM-5 coating and surface roughness have a pronounced impact on the kinetics of the colloid deposition. The ZSM-5 coating reduced colloid adhesion compared to the corresponding bare metal surface. In general, the greater surface roughness of like samples resulted in higher colloid deposition. Primarily, this is due to greater surface roughness inducing less reduction in the attractive interactions occurring between colloids and collector surfaces. This effect was sensitive to ionic strength and was found to be more pronounced at lower ionic strength conditions. For the most electrostatically unfavorable scenario (ZSM-5 coatings in 1 mM KNO(3)), the enhanced deposition may also be attributed to inherent surface charge heterogeneity of ZSM-5 coatings due to aluminum in the crystalline structure. The two exceptions are ZSM-5 coated mirror-polished stainless steel and the unpolished aluminum surfaces, which are rougher than the other two samples of the same metal type but result in the least deposition. The reasons for these observations are discussed, as well as the effect of surface charge and hydrophobicity on the adhesion. The relative importance of surface roughness versus contributions of electrostatic interactions and hydrophobicity to the colloid deposition is also discussed.

  7. The influence of defects of the fatigue resistance of butt and girth welds in A106B steel

    NASA Technical Reports Server (NTRS)

    Leis, B. N.; Goetz, D. P.; Scott, P. M.

    1986-01-01

    This three-phase study was directed at developing a fitness for service defect acceptance criteria for welds with defect indications. The study focussed on A106 Gr. B steel pipe. The first phase involved a literature search and critical review to develop the preliminary acceptance criteria to the extent permitted by the data. The second phase developed data for flat plate, wall segment, and vessel specimens containing artificial or natural planar or volumetric defects. The final phase developed acceptance criteria from the test data.

  8. Experiments on different materials (polyamide, stainless & galvanized steel) influencing geothermal CaCO3 scaling formation: Polymorphs & elemental incorporation

    NASA Astrophysics Data System (ADS)

    Wedenig, Michael; Dietzel, Martin; Boch, Ronny; Hippler, Dorothee

    2016-04-01

    Thermal water is increasingly used for heat and electric power production providing base-load capable renewable and virtually unlimited geothermal energy. Compared to other energy sources geothermal facilities are less harmful to the environment, i.e. chemically and visually. In order to promote the economic viability of these systems compared to other traditional and renewable energy sources, production hindering processes such as corrosion and scaling of components arising from the typically high salinity thermal waters have to be considered as important economic factors. In this context, using proper materials being in contact with the thermal water is crucial and a playground for further improvements. Aim of the study presented, are basic experiments and observations of scaling and corrosive effects from hydrothermal water interacting with different materials and surfaces (stainless steel, polyamide, galvanized steel) and in particular the nucleation and growth effects of these materials regarding the precipitation of solid carbonate phases. The incorporation of Mg, Sr and Ba cations into the carbonate scalings are investigated as environmental proxy. For this purpose, hydrothermal carbonate precipitating experiments were initialized by mixing NaHCO3 and Ca-Mg-Sr-Ba-chloride solutions at temperatures ranging from 40 to 80 °C in glass reactors hosting artificial substrates of the above mentioned materials. The experiments show a strong dependence of the precipitation behaviour of calcium carbonate polymorphs on the particular material being present. Stainless steel and polyamide seem to restrict aragonite formation, whereas galvanized steel supports aragonite nucleation. Vaterite formation is promoted by polyamide surfaces. Importantly, vaterite is more soluble (less stable) compared to the other anhydrous calcium carbonate polymorphs, i.e. vaterite can be more easily re-dissolved. Thus, the use of polyamide components might reduce the amount and durability of

  9. Influence of the applied elastic tensile and compressive stress on the hysteresis curves of Fe-3%Si non-oriented steel

    NASA Astrophysics Data System (ADS)

    Perevertov, O.

    2017-04-01

    The influence of applied elastic tensile stress up to 120 MPa and compressive stress up to 35 MPa on the magnetic hysteresis curves of non-oriented Fe-3%Si steel is studied. In two tensile stress ranges the hysteresis loop changed monotonously - low stress below 10 MPa facilitated the magnetization process, while above 15 MPa tension deteriorated magnetic properties. This difference in behavior corresponds to two different mechanisms - 1) favoring by tensile stress magnetic easy axes closest to the filed direction and 2) appearance of large demagnetizing fields at grain boundaries and the sample surface. Compression continuously deteriorated magnetic properties and made the hysteresis loop constricted above a few MPa. The effective field as a product of two functions - of the magnetization and of the stress gave excellent agreement with experimental curves for both tensile stress ranges and for compression. The sensitivity of magnetization to compression was approximately five times larger than to tension. The complex hysteresis loop behavior under tension and compression was explained on the basis of our previous results on stressed grain-oriented steel of the same composition, in which the magnetic domains were also studied.

  10. The Influence of Lath, Block and Prior Austenite Grain (PAG) Size on the Tensile, Creep and Fatigue Properties of Novel Maraging Steel.

    PubMed

    Simm, Thomas; Sun, Lin; McAdam, Steven; Hill, Paul; Rawson, Martin; Perkins, Karen

    2017-06-30

    The influence of martensitic microstructure and prior austenite grain (PAG) size on the mechanical properties of novel maraging steel was studied. This was achieved by looking at two different martensitic structures with PAG sizes of approximately 40 µm and 80 µm, produced by hot rolling to different reductions. Two ageing heat-treatments were considered: both heat-treatments consisted of austenisation at 960 °C, then aging at 560 °C for 5 h, but while one was rapidly cooled the other was slow cooled and then extended aged at 480 °C for 64 h. It is shown that for the shorter ageing treatment the smaller PAG size resulted in significant improvements in strength (increase of more than 150 MPa), ductility (four times increase), creep life (almost four times increase in creep life) and fatigue life (almost doubled). Whereas, the extended aged sample showed similar changes in the fatigue life, elongation and hardness it displayed yet showed no difference in tensile strength and creep. These results display the complexity of microstructural contributions to mechanical properties in maraging steels.

  11. Influence of Powder Particle Size on the Compaction Behavior and Mechanical Properties of a High-Alloy Austenitic CrMnNi TRIP Steel During Spark Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Decker, S.; Martin, S.; Krüger, L.

    2016-01-01

    In this study, varying powder particle size fractions (<25, 25 to 45, 45 to 63 µm) of a TRIP steel powder were compacted by spark plasma sintering (SPS). Densification initiated at a slightly lower temperature with decreasing particle size due to increasing green density. With decreasing powder particle size fraction, the as-sintered materials exhibited smaller grain sizes. Compression tests revealed a slight decrease of the compressive yield strength with increasing particle size and, accordingly, larger grain size. A few large deformation bands formed in bigger grains, while many thin deformation bands were formed in smaller grains. α'-Martensite nuclei formed successively inside the deformation bands, reducing the mean free path of (partial) dislocation slip. Due to the size of the deformation bands, α'-martensite formation started at lower strains with increasing particle size. When α'-martensite formation was initiated, work hardening was influenced more by α'-martensite formation than by the grain size of the steel matrix. Hence, work hardening increased with increasing particle size.

  12. The Influence of Lath, Block and Prior Austenite Grain (PAG) Size on the Tensile, Creep and Fatigue Properties of Novel Maraging Steel

    PubMed Central

    McAdam, Steven; Hill, Paul; Rawson, Martin; Perkins, Karen

    2017-01-01

    The influence of martensitic microstructure and prior austenite grain (PAG) size on the mechanical properties of novel maraging steel was studied. This was achieved by looking at two different martensitic structures with PAG sizes of approximately 40 µm and 80 µm, produced by hot rolling to different reductions. Two ageing heat-treatments were considered: both heat-treatments consisted of austenisation at 960 °C, then aging at 560 °C for 5 h, but while one was rapidly cooled the other was slow cooled and then extended aged at 480 °C for 64 h. It is shown that for the shorter ageing treatment the smaller PAG size resulted in significant improvements in strength (increase of more than 150 MPa), ductility (four times increase), creep life (almost four times increase in creep life) and fatigue life (almost doubled). Whereas, the extended aged sample showed similar changes in the fatigue life, elongation and hardness it displayed yet showed no difference in tensile strength and creep. These results display the complexity of microstructural contributions to mechanical properties in maraging steels. PMID:28773086

  13. Influences of Basicity and Li2O on the Properties of Fluorine-Free Mold Flux for the Casting of Medium Carbon Steels

    NASA Astrophysics Data System (ADS)

    Wang, Wanlin; Yan, Xiong; Zhou, Lejun; Xie, Senlin; Huang, Daoyuan

    2016-04-01

    An investigation was carried out to study the influences of basicity and Li2O on the melting, crystallization, and heat transfer behavior of Fluorine-free mold flux designed for the casting of medium carbon steels using double hot thermocouple technology and infrared emitter technique. The results showed that with the addition of basicity, the melting and crystallization temperatures of the mold fluxes were increased, and the final heat transfer rate was reduced, as the basicity tends to promote the crystallization behavior of the designed mold fluxes. Besides, with the increase of Li2O content in the mold flux, the melting and crystallization temperature decreased, as the Li2O tends to inhibit the formation of high melting temperature crystal and lower the system melting temperature zone; meanwhile the crystallization capability of the mold flux was enhanced in the low-temperature region. Moreover, the results of EDS and XRD were confirmed that the main crystal phase in the Fluorine-free mold fluxes is calcium borate silicate (Ca11Si4B2O22). Those results obtained can provide guidelines for the design of new Fluorine-free mold flux for the casting medium carbon steels.

  14. Influence of surface nano/ultrafine structure formed via pre-deep rolling process on the plasma nitriding characteristics of the AISI 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Tadi, A. Jafari; Hosseini, S. R.; Semiromi, M. Naderi

    2017-08-01

    Influence of deep rolling prior to plasma nitriding on microstructure and hardness of the AISI 316L stainless steel was investigated in this paper. Deep rolling using `ball-point' tool was conducted on the 316L stainless steel bar at multiple passes. Then, plasma nitriding was performed on the as-received and deep-rolled kinds at 450 °C temperature for 5 h. Structural characterisation was done using optical microscope, field emission scanning electron microscope, feritscope, X-ray diffractometer, and glow discharge optical emission spectroscope as well as hardness measurement by a Vickers micro-hardness tester at 0.1 kgf. An ultrafine structure and a nitrogen-rich layer were, respectively, formed on the rolled and nitrided surfaces. Surface hardness was increased from 210 up to 450, 670 and 1050 HV0.1 after the rolling, nitriding, and rolling-nitriding processes, respectively. Thickness of the nitrided layer was increased from 12 to 20 µm and diffusion depth of nitrogen from 12 to 25 µm via conducting the deep rolling before the nitriding process. The rolling-nitriding process was resulted in rising of nitrogen concentration by a factor of about 3 at near-surface regions.

  15. Influence of Cold-Sprayed, Warm-Sprayed, and Plasma-Sprayed Layers Deposition on Fatigue Properties of Steel Specimens

    NASA Astrophysics Data System (ADS)

    Cizek, J.; Matejkova, M.; Dlouhy, I.; Siska, F.; Kay, C. M.; Karthikeyan, J.; Kuroda, S.; Kovarik, O.; Siegl, J.; Loke, K.; Khor, Khiam Aik

    2015-06-01

    Titanium powder was deposited onto steel specimens using four thermal spray technologies: plasma spray, low-pressure cold spray, portable cold spray, and warm spray. The specimens were then subjected to strain-controlled cyclic bending test in a dedicated in-house built device. The crack propagation was monitored by observing the changes in the resonance frequency of the samples. For each series, the number of cycles corresponding to a pre-defined specimen cross-section damage was used as a performance indicator. It was found that the grit-blasting procedure did not alter the fatigue properties of the steel specimens (1% increase as compared to as-received set), while the deposition of coatings via all four thermal spray technologies significantly increased the measured fatigue lives. The three high-velocity technologies led to an increase of relative lives to 234% (low-pressure cold spray), 210% (portable cold spray), and 355% (warm spray) and the deposition using plasma spray led to an increase of relative lives to 303%. The observed increase of high-velocity technologies (cold and warm spray) could be attributed to a combination of homogeneous fatigue-resistant coatings and induction of peening stresses into the substrates via the impingement of the high-kinetic energy particles. Given the intrinsic character of the plasma jet (low-velocity impact of semi/molten particles) and the mostly ceramic character of the coating (oxides, nitrides), a hypothesis based on non-linear coatings behavior is provided in the paper.

  16. Plasma immersion ion implantation on 15-5PH stainless steel: influence on fatigue strength and wear resistance

    NASA Astrophysics Data System (ADS)

    Bonora, R.; Cioffi, M. O. H.; Voorwald, H. J. C.

    2017-05-01

    Surface improvement in steels is of great interest for applications in industry. The aim of this investigation is to study the effect of nitrogen ion implantation on the axial fatigue strength and wear resistance of 15-5 PH stainless steel. It is well know that electroplated coatings, which are used to improve abrasive wear and corrosion properties, affects negatively the fatigue strength. It is also important to consider requirements to reduce the use of coated materials with electroplated chromium and cadmium, that produce waste, which is harmful to health and environment. The HVOF (High velocity oxygen fuel) process provides hardness, wear strength and higher fatigue resistance in comparison to electroplated chromium. Plasma immersion ion implantation has been used to enhance the hardness, wear, fatigue and corrosion properties of metals and alloys. In the present research the fatigue life increased twice for 15-5 PH three hours PIII treated in comparison to base material. From the abrasive wear tests a lower pin mass reduction was observed, associated to the superficial treatments. The improvement of fatigue and mechanical performance is attributed to a combination of nitrides phase structure and compressive residual stresses during the PIII treatment.

  17. Influence of thermal aging (to 50,000 h) on the tensile properties of modified 9Cr-1Mo steel

    SciTech Connect

    Brinkman, C R; Baldwin, R H

    1989-07-01

    Results of room- and elevated-temperature tensile tests are reported from tests conducted on three heats of Modified 9Cr-1Mo steel. The heats were thermally aged at various temperatures from 482 to 704{degree}C and at aging time to 50,000 h. Tensile strain rates were also varied in order to determine strain rate sensitivity of tensile properties. Changes in the yield and tensile strengths occurred following exposure to these temperatures with decreases noted at the higher temperatures. The material showed a strain-rate sensitivity particularly at temperatures in excess of about 538{degree}C due to the presence of what was believed to be strain aging. The tensile-strength data were parameterized in order to permit estimates of changes in both the room- and elevated-temperature properties to be made following exposure for prolonged periods in service. Estimates are given of the changes in yield and tensile strengths following isothermal exposure a several temperatures for 60 yeas of service time. Comparisons are also made between estimated degradation in short-term properties of Modified 9Cr-1Mo steel and several other materials due to thermal aging. 5 refs., 11 figs., 5 tabs.

  18. Influence of local mechanical properties of high strength steel from large size forged ingot on ultrasonic wave velocities

    NASA Astrophysics Data System (ADS)

    Dupont-Marillia, Frederic; Jahazi, Mohamad; Lafreniere, Serge; Belanger, Pierre

    2017-02-01

    In the metallurgical industry, ultrasonic inspection is routinely used for the detection of defects. For the non-destructive inspection of small high strength steel parts, the material can be considered isotropic. However, when the size of the parts under inspection is large, the isotropic material hypothesis does not necessarily hold. The aim of this study is to investigate the effect of the variation in mechanical properties such as grain size, Young's modulus, Poissons ratio, chemical composition on longitudinal and transversal ultrasonic wave velocities. A 2 cm thick slice cut from a 40-ton bainitic steel ingot that was forged and heat treated was divided into 875 parallelepiped samples of 2x4x7 cm3. A metallurgical study has been performed to identify the phase and measure the grain size. Ultrasonic velocity measurements at 2.25 MHz for longitudinal and transversal waves were performed. The original location of the parallelepiped samples in the large forged ingot, and the measured velocities were used to produce an ultrasonic velocity map. Using a local isotropy assumption as well as the local density of the parallelepiped samples calculated from the chemical composition of the ingot provided by a previously published study, Youngs modulus and Poissons ratio were calculated from the longitudinal and transversal wave velocities. Micro-tensile test was used to validate Youngs modulus obtained by the ultrasonic wave velocity and an excellent agreement was observed.

  19. Influence of Texture on Impact Toughness of Ferritic Fe-20Cr-5Al Oxide Dispersion Strengthened Steel.

    PubMed

    Sánchez-Gutiérrez, Javier; Chao, Jesus; Vivas, Javier; Galvez, Francisco; Capdevila, Carlos

    2017-07-03

    Fe-based oxide dispersion strengthened (ODS) steels are oriented to applications where high operating temperatures and good corrosion resistance is paramount. However, their use is compromised by their fracture toughness, which is lower than other competing ferritic-martenstic steels. In addition, the route required in manufacturing these alloys generates texture in the material, which induces a strong anisotropy in properties. The V-notched Charpy tests carried out on these alloys, to evaluate their impact toughness, reveal that delaminations do not follow the path that would be expected. There are many hypotheses about what triggers these delaminations, but the most accepted is that the joint action of particles in the grain boundaries, texture induced in the manufacturing process, and the actual microstructure of these alloys are responsible. In this paper we focused on the actual role of crystallographic texture on impact toughness in these materials. A finite elements simulation is carried out to solely analyze the role of texture and eliminate other factors, such as grain boundaries and the dispersed particles. The work allows us to conclude that crystallographic texture plays an important role in the distribution of stresses in the Charpy specimens. The observed delaminations might be explained on the basis that the crack in the grain, causing the delamination, is directly related to the shear stresses τ12 on both sides of the grain boundary, while the main crack propagation is a consequence of the normal stress to the crack.

  20. Influence of Texture on Impact Toughness of Ferritic Fe-20Cr-5Al Oxide Dispersion Strengthened Steel

    PubMed Central

    Sánchez-Gutiérrez, Javier; Chao, Jesus; Vivas, Javier; Galvez, Francisco; Capdevila, Carlos

    2017-01-01

    Fe-based oxide dispersion strengthened (ODS) steels are oriented to applications where high operating temperatures and good corrosion resistance is paramount. However, their use is compromised by their fracture toughness, which is lower than other competing ferritic-martenstic steels. In addition, the route required in manufacturing these alloys generates texture in the material, which induces a strong anisotropy in properties. The V-notched Charpy tests carried out on these alloys, to evaluate their impact toughness, reveal that delaminations do not follow the path that would be expected. There are many hypotheses about what triggers these delaminations, but the most accepted is that the joint action of particles in the grain boundaries, texture induced in the manufacturing process, and the actual microstructure of these alloys are responsible. In this paper we focused on the actual role of crystallographic texture on impact toughness in these materials. A finite elements simulation is carried out to solely analyze the role of texture and eliminate other factors, such as grain boundaries and the dispersed particles. The work allows us to conclude that crystallographic texture plays an important role in the distribution of stresses in the Charpy specimens. The observed delaminations might be explained on the basis that the crack in the grain, causing the delamination, is directly related to the shear stresses τ12 on both sides of the grain boundary, while the main crack propagation is a consequence of the normal stress to the crack. PMID:28773104

  1. Influence of repair welding of aged 18Ni 250 maraging steel weldments on tensile and fracture properties

    SciTech Connect

    Sinha, P.P.; Arumugham, S.; Nagarajan, K.V. . Materials and Metallurgy Group)

    1993-08-01

    The effects of repair welding on tensile strength and fracture toughness of aged weldments of 18 Ni 250-grade maraging steel have been studied. It has been established that aged weldments in the steel can be repaired and approximately 95% of the tensile strength of the initial welds could be achieved by postrepair aging treatment. Also, the repairs had practically no effect on the fracture toughness (K[sub IC]) of the weldment. These results have been discussed in terms of microstructural conditions in the various affected and unaffected zones of the initial weld. One important inference that emerges from the mechanical properties-microstructural correlation in the study is that (K[sub IC]) of the weld is independent of the gross microstructural features of the dendritic size and shapes in the ranges observed in this study. It has, however, been cautioned that the above statement is not valid in cases in which heavy segregation occurs along the interdendritic boundaries resulting in heavily banded microstructure. This can result from faulty weld parameters such as excessive heat input. A second aging to recover the mechanical properties of the repaired zone has additional beneficial effects on tensile strengths and helps in maintaining fracture toughness to the original level of the initial weld.

  2. The influence of thermal aging on the microstructure and fatigue properties of modified 9Cr-1Mo steel

    SciTech Connect

    Gieseke, B.G.; Brinkman, C.R.; Maziasz, P.J.

    1992-12-31

    Results of elevated-temperature low cycle fatigue and creep-fatigue tests are for one heat of modified 9Cr-1Mo steel in the normalized and tempered condition, after pre-aging 50,000 h at 538 and 593C, and after pre-aging for 75,000 h at 538C. These data show that pre-aging reduces the low cycle fatigue and creepfatigue lives in comparison to unaged material. The magnitude of these reductions are discussed along with the impact of pre-aging on the creep-fatigue damage diagrams. The effect of environment on creep-fatigue life of unaged modified 9Cr-1Mo steels is also addressed. Transmission electron microscopy explains changes in mechanical properties due to thermal aging. In the unaged alloy, TEM shows that dynamic recovery/recrystallization is occurring after significant strain-induced dislocation hardening around a stationary and stable array of as-tempered carbides during creep-fatigue. In contrast creep-fatigue testing of the pre-aged alloy produced a much coarser cellular subgrain structure and dislocation recovery without recrystallization. Aging causes as-tempered carbide dissolution and/or reprecipitation together with additional precipitation of Laves (Fe{sub 2}Mo) phase, which removes some of the precipitate-strengthening effects, and depletes solid-solution hardening effects on the dislocation networks and subgrain boundary structures.

  3. Influence of Carbide Morphology and Microstructure on the Kinetics of Superficial Decarburization of C-Mn Steels

    NASA Astrophysics Data System (ADS)

    Alvarenga, Henrique Duarte; De Putte, Tom Van; Van Steenberge, Nele; Sietsma, Jilt; Terryn, Herman

    2015-01-01

    Decarburization is an important process during the heat treatment of steels. It can be divided into three separated events: dissolution of carbides, diffusion of carbon through the iron matrix, and surface reactions. The process is very sensitive to temperature. During intercritical annealing, austenite nucleates in the cementite-ferrite interface and grows at the rate determined by the diffusion of carbon in austenite. The presence of a decarburizing atmosphere during annealing guides the carbon diffusion in ferrite toward the surface, generating a flux of carbon from austenite toward ferrite, disturbing the austenite growth. In the presence of pearlite, the ferrite-austenite interface can be assumed to remain static until pearlite is completely dissolved, reducing then the carbon flux in austenite, consequently diminishing the austenite formation rate. At intercritical temperatures, the cementite-free ferrite layer at the surface reaches a greater width due to the combination of the thermodynamic fraction of austenite, dissolution rate of cementite, and the diffusivity of carbon in austenite and ferrite. In this study, an experimental investigation of the effects of the carbide morphology and distribution and the phase transformation in the decarburization kinetics on hypo-eutectoid steels is presented. It is suggested that the change of the dissolution kinetics of the carbides due to its morphology will affect the austenitization kinetics. Thus, the distribution of the carbon in the microstructure may determine the rate of decarburization in combination with the carbon diffusion through the phases or the gas-metal reactions.

  4. Influence of the copper impurity level on the irradiation response of reactor pressure vessel steels investigated by SANS

    NASA Astrophysics Data System (ADS)

    Wagner, Arne; Ulbricht, Andreas; Bergner, Frank; Altstadt, Eberhard

    2012-06-01

    Reactor pressure vessel (RPV) steel, when exposed to neutron irradiation, induces the formation of nano-sized features. Using small angle neutron scattering (SANS) we have studied the neutron fluence dependence of the precipitate volume fraction for high-Cu and low-Cu materials separately. Cu-rich precipitates have long been recognized to play the dominant role in embrittlement of Cu-bearing RPV steels. In contrast, Mn-Ni-rich precipitates seem to govern embrittlement in the case of low levels of impurity Cu. The objective is to work out the resulting differences from the microstructural point of view. For low-Cu materials, the volume fraction was found to be within the detection limit of SANS at fluences below an apparent threshold fluence, whereas the slope increases considerably beyond. The relationship between irradiation-induced yield stress increase and precipitate volume fraction was also considered. We have derived estimates of the obstacle strength for Cu-rich precipitates and for Mn-Ni-rich precipitates.

  5. Influence of Temperature and Holding Time on the Interaction of V, Al, and N in Microalloyed Forging Steels

    NASA Astrophysics Data System (ADS)

    Rothleutner, Lee M.; Cryderman, Robert; Van Tyne, Chester J.

    2014-09-01

    A medium-carbon vanadium microalloyed steel (38MnSiVS5) with three different aluminum levels (0.006, 0.020, and 0.03 wt pct) was used to examine the interaction of vanadium, aluminum, and nitrogen during the heating and cooling cycle for forging. The thermal cycle was simulated using a Gleeble® 1500. Hold times varied from 5 to 45 minutes and temperature varied from 1323 K to 1523 K (1050 °C to 1250 °C). Thermal simulation specimens and as-received material were characterized by quantitative metallography, hardness, and chemical analysis of electrolytically extracted precipitates. The hardness was observed to be relatively constant for all aluminum levels after all thermal simulations at and above 1423 K (1150 °C). Hardness, pearlite fraction, and austenite grain size decreased with increasing aluminum content at the two lowest temperatures examined, which were 1323 K and 1373 K (1050 °C and 1100 °C). The amount of vanadium precipitated in the lowest aluminum steel was very consistent, approximately 70 pct, for the thermal simulations. The amount of precipitated vanadium decreased with increasing amount of aluminum nitride for the 0.03 wt pct Al level.

  6. Influence of cold rolling on the anisotropy of the shear modulus and the poisson coefficient of polycrystalline copper and silicon steel

    NASA Astrophysics Data System (ADS)

    Usov, V. V.; Bryukhanov, A. A.; Shkatulyak, N. M.; Manzhikov, A. V.

    1993-02-01

    We consider a method for calculating the anisotropy of the shear modulus and the Poisson coefficient in the rolling plane for textured polycrystalline materials with a cubic lattice, which makes use of the integrated texture characteristics for averaging over the single-crystal properties, which are a certain combination of direction cosines in the sample coordinates, averaged with respect to orientation. The integrated texture characteristics are determined from two experimentally opposite polar figures of the plates. We study the influence of the amount of deformation during cold rolling on the anisotropy of the plate properties listed above for copper and silicon steel. The accuracy in the calculations is better than 5%. The results are compared with data from other authors.

  7. Fine structure and phase composition of Fe-14Mn-1.2C steel: influence of a modified mixture based on refractory metals

    NASA Astrophysics Data System (ADS)

    Zykova, Anna; Popova, Natalya; Kalashnikov, Mark; Kurzina, Irina

    2017-05-01

    The effect of TiO2, ZrO2 and Na3AlF6 ultrafine powders on the fine structure and the phase composition of Fe-14Mn-1.2C steel was investigated. The introduction of the ultrafine powders into the melt influenced the grain size, the quantity, and the character of distribution of nonmetallic inclusions in the railroad frogs. The microstructure of castings was improved significantly because of the refinement of the grain structure and an increase of the grain-boundary area. After the modifying mixture was introduced into the melt, either the microtwins of one or two intersecting systems or the precipitations of ɛ-martensite of different types, or simultaneously the microtwins and wafers of ɛ-martensite, were present in each grain.

  8. Influences of Cr content and PWHT on microstructure and oxidation behavior of stainless steel weld overlay cladding materials in high temperature water

    NASA Astrophysics Data System (ADS)

    Cao, X. Y.; Ding, X. F.; Lu, Y. H.; Zhu, P.; Shoji, T.

    2015-12-01

    Influences of Cr content and post weld heat treatment (PWHT) on microstructure and oxidation behavior of stainless steel cladding materials in high temperature water were investigated. The amounts of metal oxidized and dissolved were estimated to compare the oxidation behaviors of cladding materials with different Cr contents and PWHT. The results indicated that higher Cr content led to formation of more ferrite content, and carbides were found along δ/γ phase interface after PWHT. Higher Cr content enhanced the pitting resistance and compactness of the oxide film to reduce metal amount oxidized and dissolved, which mitigated the weight changes and the formation of Fe-rich oxides. PWHT promoted more and deeper pitting holes along the δ/γ phase interface due to formation of carbides, which resulted in an increase in metal amount oxidized and dissolved, and were also responsible for more Fe-rich oxides and higher weight changes.

  9. Influence of cold work level on the irradiation creep and creep rupture of titanium-modified austenitic stainless steels

    SciTech Connect

    Garner, F.A.; Hamilton, M.L.; Eiholzer, C.R.; Toloczko, M.B.; Kumar, A.S.

    1992-06-01

    A titanium-modified austenitic type stainless steel was tested at three cold work levels to determine its creep and creep rupture properties under both thermal aging and neutron irradiation conditions. Both the thermal and irradiation creep behavior exhibit a complex non-monotonic relationship with cold work level that reflects the competition between a number of stress-sensitive and temperature-dependent microstructural processes. Increasing the degree of cold work to 30% form the conventional 20% level was detrimental to its performance, especially for applications above 550{degrees}C. The 20% cold work level is preferable to the 10% level, in terms of both in- reactor creep rapture response and initial strength.

  10. Influence of PC-GTAW Parameters on the Microstructural and Mechanical Properties of Thin AISI 1008 Steel Joints

    NASA Astrophysics Data System (ADS)

    Kumar, Ravindra; Anant, Ramkishor; Ghosh, P. K.; Kumar, Ankit; Agrawal, B. P.

    2016-09-01

    Butt weld joints are prepared using pulse current gas tungsten arc welding out of thin sheets of AISI 1008 steel using various combinations of pulse parameters. During welding, the welding speed was kept high, but with the increase of welding speed the mean current was also increased to get the required weld joint at the constant heat input. The use of pulse current has led to improvement in mechanical and metallurgical properties of weld joints. It has resulted in less development of humping which is a common problem with high-speed welding. The undercut or dipped weld face is not observed severe. The tensile strength and hardness are enhanced by 12.5 and 12%. The increase of tensile strength and hardness is justified through TEM micrograph showing the presence of dislocation.

  11. Friction and wear properties of hybrid sol-gel nanocomposite coatings against steel: Influence of their intrinsic properties

    NASA Astrophysics Data System (ADS)

    Belon, Cindy; Schmitt, Marjorie; Bistac, Sophie; Croutxé-Barghorn, Céline; Chemtob, Abraham

    2011-05-01

    A dual UV-curing process inducing in a single step cationic photopolymerization and a photoinduced sol-gel process was used to obtain novel hybrid coatings. For this, an epoxy resin based on hydrogenated diglycidyl ether bisphenol A was mixed with an epoxy trimethoxysilane precursor (GPTMS, TRIMO) in the presence of photoacid generator based on diaryliodonium salt. Various UV-cured coatings were prepared with different amounts of the hybrid monomer (20 and 50 wt%), and two thicknesses: 15 and 80 μm. The friction and wear properties of these coatings were characterized on a ball-on-disc tribometer (steel ball; applied normal load: 6 N; sliding speed: 5 cm/s). Both the coating thickness and the addition of the hybrid monomer tend to improve the stiffness of the pure epoxy resin; however, these two parameters also induce an increase of the dynamic friction value.

  12. Influence of thermal aging on the intergranular corrosion resistance of types 304LN and 316LN stainless steels

    NASA Astrophysics Data System (ADS)

    Mudali, U. Kamachi; Dayal, R. K.; Gnanamoorthy, J. B.; Rodriguez, P.

    1996-10-01

    Intergranular corrosion (IGC) resistance of types 304LN and 316LN stainless steels (SS) thermally aged at 823, 873, and 923 K for various durations was assessed by ASTM A262 practice A test (electrolytic etch test) and electrochemical potentiodynamic reactivation (EPR) test. The results indicated that the type 316LN SS has significantly improved IGC resistance compared to 304LN SS. Based on the results of these tests, time-temperature-sensitization (TTS) diagrams were developed for both alloys. The secondary precipitates formed during thermal aging treatments were electrochemically extracted and analyzed by X-ray diffraction (XRD) to determine the types of precipitates formed during the aging treatments. The results indicated that the precipitates were mostly of M23C6 carbides.

  13. Influence of thermal aging on the intergranular corrosion resistance of types 304LN and 316LN stainless steels

    SciTech Connect

    Mudali, U.K.; Dayal, R.K.; Gnanamoorthy, J.B.; Rodriguez, P.

    1996-10-01

    Intergranular corrosion (IGC) resistance of types 304LN and 316LN stainless steels (SS) thermally aged at 823, 873, and 923 K for various durations was assessed by ASTM A262 practice A test (electrolytic etch test) and electrochemical potentiodynamic reactivation (EPR) test. The results indicated that the type 316LN SS has significantly improved IGC resistance compared to 304LN SS. Based on the results of these tests, time-temperature-sensitization (TTS) diagrams were developed for both alloys. The secondary precipitates formed during thermal aging treatments were electrochemically extracted and analyzed by X-ray diffraction (XRD) to determine the types of precipitates formed during the aging treatments. The results indicated that the precipitates were mostly of M{sub 23}C{sub 6} carbides.

  14. A Study on Factors Influencing Toughness of Basic Flux-Cored Weld of Modified 9Cr-1Mo Steel

    NASA Astrophysics Data System (ADS)

    Arivazhagan, B.; Kamaraj, M.

    2011-10-01

    Flux-cored arc welding (FCAW) is relatively a new process for joining of modified 9Cr-1Mo (P91) steel. In this study, effect of shielding gas composition, inclusion content, gas tungsten-arc welding (GTAW) surface remelting, and postweld heat treatment (PWHT) on toughness were investigated. The high amount of silicon resulted in the formation of δ-ferrite in basic flux-cored weld. A mixture of 80% argon + 20% (80A) carbon dioxide shielding gas during welding resulted in the required toughness of 47 J at room temperature. The 95% argon + 5% carbon dioxide (95A) gas-shielded welds have lower toughness due to higher amount of δ-ferrite (4%) than 80% argon + 20% carbon dioxide welds (2%). In essence, most desirable shielding gas medium to achieve optimum toughness was 80% argon + 20% carbon dioxide in basic flux-cored arc welding.

  15. Influence of cold work level on the irradiation creep and creep rupture of titanium-modified austenitic stainless steels

    SciTech Connect

    Garner, F.A.; Hamilton, M.L. ); Eiholzer, C.R. ); Toloczko, M.B. ); Kumar, A.S. )

    1992-06-01

    A titanium-modified austenitic type stainless steel was tested at three cold work levels to determine its creep and creep rupture properties under both thermal aging and neutron irradiation conditions. Both the thermal and irradiation creep behavior exhibit a complex non-monotonic relationship with cold work level that reflects the competition between a number of stress-sensitive and temperature-dependent microstructural processes. Increasing the degree of cold work to 30% form the conventional 20% level was detrimental to its performance, especially for applications above 550{degrees}C. The 20% cold work level is preferable to the 10% level, in terms of both in- reactor creep rapture response and initial strength.

  16. Influence of precracked specimen configuration and starting stress intensity on the stress corrosion cracking of 4340 steel

    NASA Technical Reports Server (NTRS)

    Lisagor, W. B.

    1984-01-01

    Experimental results are presented from a study of the effects of precracked specimen configuration and initial starting stress intensity on crack growth rate and threshold stress intensity, for both onset of cracking and crack arrest. Attention is given to AISI 4340 steel in a 3.5-percent NaCl solution, for configurations of a single edge-cracked specimen tested in cantilever bending under constant load, and a modified compact specimen bolt loaded to a constant deflection. The threshold stress intensity value determined was independent of specimen configuration, if the stress intensity value associated with the compact specimen is taken where the discontinuous break occurs in the velocity-stress intensity curve.

  17. EBSD for analysing the twinning microstructure in fine-grained TWIP steels and its influence on work hardening.

    PubMed

    Barbier, D; Gey, N; Bozzolo, N; Allain, S; Humbert, M

    2009-07-01

    A 22 Mn-0.6 C twinning induced plasticity steel with an average grain size of 2.6 mum was deformed in tension at room temperature. The electron backscattered diffraction technique was used to characterize the twinning structure in relation with the local texture evolution. For nanoscale analysis, additional transmission electron microscopy analysis was performed. Nanotwins were activated in the largest grains from the beginning of the deformation. They interacted with a well-developed dislocation structure that induced detectable intragranular orientation variations. With increasing deformation, dense bundles of nanotwins preferentially developed in grains oriented close to the <111>//tensile direction fibre (promoted by the deformation) as well as medium to high angle sub-boundaries. These key features of the twinned microstructure were finally related to the remarkably high strain hardening, which evolved according to different stages.

  18. The influence of nanostructured features on bacterial adhesion and bone cell functions on severely shot peened 316L stainless steel.

    PubMed

    Bagherifard, Sara; Hickey, Daniel J; de Luca, Alba C; Malheiro, Vera N; Markaki, Athina E; Guagliano, Mario; Webster, Thomas J

    2015-12-01

    Substrate grain structure and topography play major roles in mediating cell and bacteria activities. Severe plastic deformation techniques, known as efficient metal-forming and grain refining processes, provide the treated material with novel mechanical properties and can be adopted to modify nanoscale surface characteristics, possibly affecting interactions with the biological environment. This in vitro study evaluates the capability of severe shot peening, based on severe plastic deformation, to modulate the interactions of nanocrystallized metallic biomaterials with cells and bacteria. The treated 316L stainless steel surfaces were first investigated in terms of surface topography, grain size, hardness, wettability and residual stresses. The effects of the induced surface modifications were then separately studied in terms of cell morphology, adhesion and proliferation of primary human osteoblasts (bone forming cells) as well as the adhesion of multiple bacteria strains, specifically Staphylococcus aureus, Staphylococcus epidermidis, Pseudomonas aeruginosa, and ampicillin-resistant Escherichia coli. The results indicated a significant enhancement in surface work hardening and compressive residual stresses, maintenance of osteoblast adhesion and proliferation as well as a remarkable decrease in the adhesion and growth of gram-positive bacteria (S. aureus and S. epidermidis) compared to non-treated and conventionally shot peened samples. Impressively, the decrease in bacteria adhesion and growth was achieved without the use of antibiotics, for which bacteria can develop a resistance towards anyway. By slightly grinding the surface of severe shot peened samples to remove differences in nanoscale surface roughness, the effects of varying substrate grain size were separated from those of varying surface roughness. The expression of vinculin focal adhesions from osteoblasts was found to be singularly and inversely related to grain size, whereas the attachment of gram

  19. The Influence of the Induced Ferrite and Precipitates of Ti-bearing Steel on the Ductility of Continuous Casting Slab

    NASA Astrophysics Data System (ADS)

    Qian, Guoyu; Cheng, Guoguang; Hou, Zibing

    2015-11-01

    In order to investigate the loss of the ductility of Ti-bearing ship plate steel under 1000 °C, where the ductility begins to reduce rapidly, so the hot ductility of Ti-bearing ship plate steel has been obtained using the Gleeble 1500 thermal-mechanical simulator and also the studies about the effect of grain boundary ferrite films and precipitates containing Ti on the ductility has been carried out. The result showed that the TiN particles precipitating at 950 °C with a larger size and smaller volume fraction cannot effectively suppress the occurrence of recrystallization and the ductility still retains at a high level, although R.A. value presents a certain degree of decline compared with 1000 °C. A large number of smaller Ti(C,N) particles precipitate at 900 °C and can induce the formation of a very small amount of fine grain boundary ferrite, which deteriorates the adhesion strength of the grain boundary, so the R.A. value rapidly reduces to less than 50%. When the temperature falls to close Ae3 (827 °C), the amount of the grain boundary ferrite films increase due to the ferrite phase transformation, but the ferrite film thickness becomes more uneven at the same time, which results in the increase of strain concentration and plays a leading role in causing the decrease of ductility, so the R.A. value has been kept less than 40% as the temperature cooling to 800 °C from 850 °C. When the temperature further decreases, the ductility starts to recover due to the increase of average ferrite film thickness to a greater degree which greatly reduces the strain concentration of the grain boundary.

  20. Influence of Ordering Phenomena on the Thermomechanical Processing of High-Si Electrical Steel Studied by Moessbauer Spectroscopy

    SciTech Connect

    Ruiz, Daniel; Ros-Yanez, Tanya; Houbaert, Yvan; Vandenberghe, Robert E.

    2005-04-26

    Fe-Si alloys with Si-contents up to 14 at.%Si (7.6 wt.%Si ) were produced by conventional casting and hot/cold rolled with different conditions of temperatures, pass reductions and cooling rates. The obtained thickness of the final sheet was between 0.5 and 0.7 mm for Si-steel up to 10 at.%Si (5.5 wt.%). Moessbauer spectroscopy was used to characterize the order evolution with the Si-content and the thermomechanical processing of the material. A new fitting program was developed for this purpose due to the known complexity of the Fe-alloys spectra. Results show that there is never complete disorder, i.e. binomial distribution of the atoms, whatever the Si-concentration is. Moreover, a clear tendency towards D03 ordering is observed. The obtained long-range order parameters prove a patent increase of the D03 order above 7 at.%Si (3.6 wt.%) which can be associated to the observed brittleness beyond this Si-amount. Concerning the relationship between order and thermomechanical processing, no big effect was found for low Si-contents (up to 6 at.%Si), while for higher amounts two results are clearly observed: (i) the slower the cooling after the hot rolling is, the higher the order is and (ii) cold deformation removes order in a great way. This agrees with the need of fast cooling after hot rolling in order to increase the cold workability of the Si-steel.

  1. The Influence of Hydrogen on the Evolving Microstructure During Fatigue Crack Growth in Metastable and Stable Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Nygren, Kelly Elizabeth

    The effect of high levels of internal hydrogen on the microstructure evolving during stage II fatigue crack growth was investigated through a series of tensile and fatigue studies in metastable (304) and stable (316, 316L) stainless steels. The first, a tensile study in 304 stainless steel, identified the underlying microstructure which resulted in the flat and quasi-cleavage features on the fracture surface of a hydrogen-charged tensile bar. The second study utilized single-edge notched tensile specimens loaded in fatigue, and compared the evolving microstructure ahead of a fatigue crack for cases of an uncharged, 10 wppm hydrogen-charged, and 104 wppm hydrogen-charged 304 and 316L alloy. The final fatigue study, a small fatigue crack growth study in round bars of 304 and 316, provided a contextual comparison of microstructures to previous results in literature. In the metastable 304 stainless steel, hydrogen is found to change the nature of the martensitic transformation and subsequent fracture path. This transformation is attributed to enhanced plasticity and hydrogen-dislocation interactions stabilizing the austenitic matrix and confining slip to particular close-packed planes. The martensite acts as a fast diffusion pathway for hydrogen, leading to final fracture along martensitic laths or cleavage planes. In 316L, the material deforms via slip and twinning and hydrogen does not induce a change in deformation mechanisms. Instead, the enhanced plasticity and hydrogen-dislocation interactions increase the degree of plasticity, leading to smaller dislocation cell sizes with thicker walls before the onset of twinning. The crack interacts with a heavily twinned structure superimposed on dislocation cells, resulting in a curvature of one twin-variant in the direction of crack growth and the formation of a refined region at the fracture surface. These structures are localized to the crack surface and limited in rotation in the presence of hydrogen. The presence of a

  2. Stainless steel

    SciTech Connect

    Lula, R.A.

    1985-01-01

    This book discusses the stainless steels for high-strength, heat-resistant or corrosion-resistant applications. It is a treatment of the properties and selection of stainless steels. Up-to-date information covers physical, mechanical and chemical properties of all stainless grades, including the new ferritic and duplex grades. The book covers physical metallurgy as well as processing and service characteristics, including service in corrosive environments. It deals with wrought and cast stainless steels and reviews fabrication from cold-forming to powder metallurgy.

  3. The influence of surface microstructure and chemical composition on corrosion behaviour in fuel-grade bio-ethanol of low-alloy steel modified by plasma nitro-carburizing and post-oxidizing

    NASA Astrophysics Data System (ADS)

    Boniatti, Rosiana; Bandeira, Aline L.; Crespi, Ângela E.; Aguzzoli, Cesar; Baumvol, Israel J. R.; Figueroa, Carlos A.

    2013-09-01

    The interaction of bio-ethanol on steel surfaces modified by plasma-assisted diffusion technologies is studied for the first time. The influence of surface microstructure and chemical composition on corrosion behaviour of AISI 4140 low-alloy steel in fuel-grade bio-ethanol was investigated. The steel surfaces were modified by plasma nitro-carburizing followed plasma oxidizing. X-ray diffraction, scanning electron microscopy, optical microscopy, X-ray dispersive spectroscopy, and glow-discharge optical emission spectroscopy were used to characterize the modified surface before and after immersion tests in bio-ethanol up to 77 days. The main corrosion mechanism is pit formation. The pit density and pit size were measured in order to quantify the corrosion resistance which was found to depend more strongly on microstructure and morphology of the oxide layer than on its thickness. The best corrosion protection was observed for samples post-oxidized at 480 °C and 90 min.

  4. The detection and influence of food soils on microorganisms on stainless steel using scanning electron microscopy and epifluorescence microscopy.

    PubMed

    Whitehead, Kathryn A; Smith, Lindsay A; Verran, Joanna

    2010-07-31

    A range of food soils and components (complex [meat extract, fish extract, and cottage cheese extract]; oils [cholesterol, fish oil, and mixed fatty acids]; proteins [bovine serum albumin (BSA), fish peptones, and casein]; and carbohydrates [glycogen, starch, and lactose]) were deposited onto 304 2B finish stainless steel surfaces at different concentrations (10-0.001%). Scanning electron microscopy (SEM) and epifluorescence microscopy were used to visualise the cell and food soil distribution across the surface. Epifluorescence microscopy was also used to quantify the percentage of a field covered by cells or soil. At 10% concentration, most soils, with the exception of BSA and fish peptone were easily visualised using SEM, presenting differences in gross soil morphology and distribution. When soil was stained with acridine orange and visualised by epifluorescence microscopy, the limit of detection of the method varied between soils, but some (meat, cottage cheese and glycogen) were detected at the lowest concentrations used (0.001%). The decrease in soil concentration did not always relate to the surface coverage measurement. When 10% food soil was applied to a surface with Escherichia coli and compared, cell attachment differed depending on the nature of the soil. The highest percentage coverage of cells was observed on surfaces with fish extract and related products (fish peptone and fish oil), followed by carbohydrates, meat extract/meat protein, cottage cheese/casein and the least to the oils (cholesterol and mixed fatty acids). Cells could not be clearly observed in the presence of some food soils using SEM. Findings demonstrate that food soils heterogeneously covered stainless steel surfaces in differing patterns. The pattern and amount of cell attachment was related to food soil type rather than to the amount of food soil detected. This work demonstrates that in the study of conditioning film and cell retention on the hygienic properties of surfaces, SEM

  5. Influence of cold rolling direction on texture, inhibitor and magnetic properties in strip-cast grain-oriented 3% silicon steel

    NASA Astrophysics Data System (ADS)

    Fang, F.; Lu, X.; Zhang, Y. X.; Wang, Y.; Jiao, H. T.; Cao, G. M.; Yuan, G.; Xu, Y. B.; Misra, R. D. K.; Wang, G. D.

    2017-02-01

    An unconventional cold rolling scheme (inclined rolling at 0°, 30°, 45°, 90° during second-stage cold rolling process) was adopted to process grain-oriented silicon steel based on strip casting process. The influences of inclination angles on microstructure, texture, inhibitor and magnetic properties were studied by a combination of EBSD, XRD and TEM. It was found that the α-fiber texture was weakened and γ-fiber was strengthened in cold rolled sheet with increase in inclination angle. The primary recrystallization sheet exhibited more homogeneous microstructure with relatively strong γ-fiber, medium α-fiber texture, weak λ-fiber texture and Goss component at high inclination angles. Fine and homogeneous inhibitors were obtained after primary annealing with increase in inclination angle from 0° to 90° because of more uniform deformation after inclined rolling. The grain-oriented silicon steel experienced completely secondary recrystallization at various inclination angles after final annealing process, with superior magnetic properties at 0° and 90°. Furthermore, Goss nuclei capable of final secondary recrystallization in strip casting process newly formed both in-grain shear bands and grain boundaries region during second-stage cold rolling and subsequent annealing process, which is different from the well-accepted results that Goss texture originated from the subsurface layer of the hot rolled sheet or during intermediate annealing process. In addition, the Goss texture that nucleated in-grain shear bands was weaker but more accurate as compared to that in grain boundaries region.

  6. Laser-induced breakdown spectroscopy of major and minor oxides in steel slags: Influence of detection geometry and signal normalization

    NASA Astrophysics Data System (ADS)

    Ahamer, C. M.; Eschlböck-Fuchs, S.; Kolmhofer, P. J.; Rössler, R.; Huber, N.; Pedarnig, J. D.

    2016-08-01

    Slag from secondary metallurgy in industrial steel production is analyzed by laser-induced breakdown spectroscopy (LIBS). The major oxides CaO, Al2O3, MgO, SiO2, FeO, MnO, and TiO2 are determined by calibration-free LIBS (CF-LIBS) method. For the minor oxide P2O5 calibration curves are established and the limits of detection (LOD) and the root-mean squared errors of prediction (RMSEP) are determined. The optical emission of the laser-induced plasma is measured for different detection geometries and varying sample position relative to the focal plane of the laser beam. LIBS spectra, plasma parameters, and analytical results are very similar for light collection with optical fibres close to the plasma ("direct detection") and at remote position ("collinear detection"). With collinear detection, the CF-LIBS calculated oxide concentrations are insensitive to sample position along the optical axis over wide range. The detection limits and the prediction errors of minor P2O5 depend on the major slag element used for signal normalization. With Mg and Si as internal reference elements the LOD values are 0.31 wt% and 0.07 wt%, respectively. The RMSEP values are lowest for signal normalization to Si. Calculations of the optical emission of ideal plasma support the experimental preference for Si as reference element in the phosphorous calibration.

  7. Influence of Nb Additions on Microstructural Evolution of a V-Microalloyed High-Carbon Wire Steel During Patenting

    NASA Astrophysics Data System (ADS)

    Miller, Stephanie L.; de Moor, Emmanuel

    2014-08-01

    This study investigated the feasibility of microalloying strategies for improving the strength of high-carbon wire products subjected to industrial patenting heat treatments for two eutectoid steels: a 0.8C-0.5Mn-0.2Cr-0.08 V alloy (wt.%) and the same composition with an additional 100 ppm Nb. A Gleeble 3500 thermomechanical simulator (Dynamic Systems Inc., Poestenkill, NY, USA) was used to perform heat treatments consisting of a 30 s austenitization at 1093 °C, 950 °C, or 880 °C followed by a 15 s isothermal transformation step at 650 °C, 625 °C, 600 °C, or 575 °C. Vickers hardness, field-emission scanning electron microscopy, and pearlite interlamellar spacing measurements were conducted to assess the effects of the heat treatments. Niobium microalloying additions were found to provide no hardness increase, but they extended the pearlitic regime to lower isothermal transformation temperatures.

  8. The thermal and metallurgical state of steel strip during hot rolling: Part II. Factors influencing rolling loads

    NASA Astrophysics Data System (ADS)

    Devadas, C.; Baragar, D.; Ruddle, G.; Samarasekera, I. V.; Hawbolt, E. B.

    1991-02-01

    Traditional models for computing roll forces during hot rolling generally ignore the steep thermal gradients set up in the through-thickness direction due to roll chilling and deformation heat. In this paper, Alexander’s model has been modified to account for the effect of thermal gradients on roll forces. Flow stress data have been obtained by conducting tests on a cam plastometer and a Gleeble 1500 for a 0.05 pct carbon, a 0.34 pct carbon, and a 0.07 pct carbon with 0.024 pct niobium steel for temperatures and strain rates attained in each of the stands on Stelco’s Lake Erie Works (LEW) hot-strip mill. The hyperbolic sine equation has been shown to fit the data and is capable of predicting flow stress over a range of temperatures and strain rates. Simulations of the industrial operation have been conducted on the pilot mill at CANMET, and it has been shown by comparing predicted and measured roll forces that the friction coefficient is reduced from 0.3 to ˜R 0.35 to 0.25 in the presence of a lubricant. It has also been shown that incorporating the steep thermal gradients in the roll-bite zone increases predicted roll forces by 6 to ˜R 10 pct over the values computed based on centerline temperatures. The model has been validated also by comparing predictions with roll forces measured on the industrial mill.

  9. Influence of warm deformation on the formation of a fragmented structure in low-carbon martensitic steels

    NASA Astrophysics Data System (ADS)

    Tabatchikova, T. I.; Yakovleva, I. L.; Delgado Reina, S. Yu.; Plokhikh, A. I.; Ospennikova, O. G.; Gromov, V. I.

    2016-01-01

    Methods of optical metallography and scanning and transmission electron microscopy were used to investigate the structure of low-carbon steels of martensitic classes VKS-7 and VKS-10 subjected to warm rolling or upsetting at temperatures of 600 and 700°C (in the α state) and 800°C (in the γ state). It has been shown that the deformation by rolling at 600°C to degrees of 40 and 60% does not lead to the destruction of the lath structure of the initial martensite; an increase in the rolling temperature to 700°C and of the degree of deformation to 80% favors the development of recrystallization in situ. It has been found that, upon warm deformation by upsetting, recrystallization occurs at lower temperatures than in the case of the warm rolling. It has been shown that warm deformation by upsetting at a temperature of 700°C leads to the formation of a fragmented structure with a high fraction of ultrafine grains with a size less than 2 μm.

  10. Influence of ageing time on hardness, microstructure and wear behaviour of AISI2507 super duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Davanageri, Mahesh; Narendranath, S.; Kadoli, Ravikiran

    2017-08-01

    The effect of ageing time on hardness, microstructure and wear behaviour of super duplex stainless AISI 2507 is examined. The material was solution treated at 1050 °C and water quenched, further the ageing has been carried out at 850 °C for 30 min, 60 min and 90 min. The chromium (Cr) and molybdenum (Mo) enriched intermetallic sigma phase (σ) were found to precipitate at the ferrite/austenite interface and within the ferrite region. The concentration of intermetallic sigma phase (σ), which was quantified by a combination of scanning electron microscopy and image analysis, increases with increasing ageing time, leading to significant increase in the hardness. The x-ray diffraction (XRD) and energy dispersive x-ray (EDX) was employed to investigate the element distribution and phase identification. Wear characterstics of the aged super duplex stainless steel were measured by varying normal loads, sliding speeds, sliding distance and compared with solution treated (as-cast) specimens. Scanning electron microscopy was used to assist in analysis of worn out surfaces. The outcomes suggested that the increase in percentage of sigma phase increases hardness and wear resistance in heat-treated specimens compared to solution treated specimens (as-cast).

  11. Influences of carbon and silicon on blister formation in scale surface during high temperature oxidation of carbon steels

    NASA Astrophysics Data System (ADS)

    Kim, Deuk-Jung; Lee, Jae-Sang; Koo, Yang-Mo

    2017-07-01

    The in-situ blistering phenomena of the scale `surface' was investigated on three carbon steels with respect to carbon and silicon concentrations, such as 0.05 wt%C, 0.2 wt%C, and 0.2 wt%C-0.2 wt%Si. The oxidation and blistering kinetics and blister area fraction during high temperature oxidation were analyzed. The average thickness of the surface scale by oxidation during isothermal holding from 800 to 1200 °C in dry air was observed to decrease when the amount of carbon increased and/or when Si was inserted additionally. Thus, the blistering behavior depended primarily on a change in oxidation temperature ( T ox ) as well as amounts of carbon and silicon in the matrix. It is also revealed that such blister formation would be triggered by growth of internal stress and active generations of CO and/or CO2 gases at the interface between the scale and matrix since carbon would result in an increase in the blister formation by generating CO and/or CO2 gas. In addition, silicon might play an important role in preventing the blister formation at T ox below 900 °C by reducing the thickness of the surface scale whilst silicon might enhance the blister formation by means of the appreciable micro-void formation in the scale layer at T ox higher 900 °C.

  12. Influence of loading-rate and steel fibers on the shear strength of ultra high performance concrete

    NASA Astrophysics Data System (ADS)

    Bratislav, Lukic; Pascal, Forquin

    2015-09-01

    The paper describes quasi-static and dynamic experimental methods used to examine the confined shear strength of an Ultra High Performance Concrete, with and without the presence of steel fibers in the concrete composition. An experimental setup was created to investigate the concrete shear strength under quasi-static loading regime using a hydraulic press Schenk while dynamic shear strength was characterized by subjecting concrete samples to dynamic loading through a modified Split Hopkinson Pressure Bar. Both methods are based on a Punch Through Shear (PTS) test with a well-instrumented aluminum passive confinement ring that allows measuring the change of radial stress in the shear ligament throughout the test. Firstly, four equally distributed radial notches have been performed in order to deduce the radial stress by suppressing a self-confinement of the sample peripheral part. However, by analyzing the strain gauge data from the confinement ring, it has been noticed that these were apparently insufficient, especially for fiber-reinforced samples, resulting in subsequently practicing eight radial notches through the sample peripheral part. The results obtained from both procedures are reported and discussed.

  13. Trepanning drilling of stainless steel using a high-power Ytterbium-doped fiber ultrafast laser: influence of pulse duration on hole geometry and processing quality

    NASA Astrophysics Data System (ADS)

    Lopez, John; Dijoux, Mathieu; Devillard, Raphael; Faucon, Marc; Kling, Rainer

    2014-03-01

    Percussion drilling is a well-established technique for several applicative markets such as for aircraft and watch industries. Lamp pumped solid state lasers and more recently fiber lasers, operating in millisecond or nanosecond regimes, are classically used for these applications. However, due to their long pulse duration, these technologies are not suitable for emerging applicative market such as fuel injectors for automotive industry. Only the ultrashort laser technology, combined with special drilling optics like trepanning head, has the potential to fulfill the needs for this new market in terms of processing quality, custom-shape capabilities and short drilling time. Although numerous papers dealing with percussion drilling have been reported in the literature, only few papers are dedicated to trepanning drilling. In this context, we present some results on the influence of pulse duration on gas-assisted laser drilling of stainless steel using a trepanning head and a high power Ytterbium doped fiber ultrafast laser (20W). The influence of pulse energy (7- 64μJ), fluence (3-25 J/cm2), drilling time (1-20s), processing gas pressure and drilling strategy will be discussed as well.

  14. Influence of the Carbo-Chromization Process on the Microstructural, Hardness, and Corrosion Properties of 316L Sintered Stainless Steel

    NASA Astrophysics Data System (ADS)

    Iorga, Sorin; Cojocaru, Mihai; Chivu, Adriana; Ciuca, Sorin; Burdusel, Mihail; Badica, Petre; Leuvrey, Cédric; Schmerber, Guy; Ulhaq-Bouillet, Corinne; Colis, Silviu

    2014-06-01

    We report on the changes on the microstructural, hardness, and corrosion properties induced by carbo-chromization of 316L stainless steel prepared by Spark Plasma Sintering technique. The thermo-chemical treatments have been performed using pack cementation. The carburizing and chromization were carried out between 1153 K (880 °C)/4 h to 1253 K (980 °C)/12 h and 1223 K (950 °C)/6 h to 1273 K (1000 °C)/12 h in a solid powder mixture of charcoal/BaCO3 and ferrochromium/alumina/NH4Cl, respectively. The obtained layers were investigated using X-ray and electron diffraction, optical and scanning electron microscopies, Vickers micro-hardness, and potentiodynamic measurements. The thickness of the carbo-chromized layer ranges between 300 and 500 μm. Besides the host γ-phase, the layers are mainly constituted of carbides (Fe7C3, Cr23C6, Cr7C3, and Fe3C) and traces of α'-martensite. The average hardness values decrease smoothly from 650 HV at the sample surface down to 200 HV at the center of the sample. The potentiodynamic tests revealed that the carbo-chromized samples have smaller corrosion resistance with respect to the untreated material. For strong chromization regimes, the corrosion rate is increased by a factor of four with respect to that of the untreated material, while the micro-hardness of the layer is three times larger. Such materials are suited to be used in environments where good corrosion resistance and wear properties are required.

  15. The influence of palladium on the hydrogen-assisted cracking resistance of PH 13-8 Mo stainless steel

    NASA Astrophysics Data System (ADS)

    Scully, J. R.; van den Avyle, J. A.; Cieslak, M. J.; Romig, A. D.; Hills, C. R.

    1991-10-01

    We compare the hydrogen-assisted cracking resistance of wrought PH 13-8 Mo stainless steel alloyed with 0.4 to 1.0 wt pct palladium to the conventional alloy when aged to yield strengths of 1170 to 1250 MPa. Intergranular hydrogen cracking is suppressed with Pd in both static load and constant extension rate tests conducted with electrochemical hydrogen charging. These results are analyzed to elucidate the role of Pd in suppressing intergranular cracking. Palladium is found both in substitutional solid solution in the martensitic phase and also in the form of randomly distributed PdAl precipitates in all Pd-modified alloys. Interfacial segregation of Pd to grain boundaries and lath boundaries is not observed at any levels above a detection limit of approximately 0.5 monolayers. Hydrogen permeation analyses indicate that hydrogen ingress is not inhibited by Pd but that apparent diffusion coefficients are lowered relative to the conventional alloy. Lower diffusion coefficients are consistent with the creation of a strong but reversible hydrogen trap, identified as the uniformly distributed PdAl phase. We hypothesize that PdAl trap sites force a redistribution of trapped hydrogen, which lowers the amount of interfacially segregated hydrogen at prior austenite grain boundaries for the electrochemical conditions applied. These assertions are supported by a simplistic trapping model for PH 13-8 Mo which shows that both the hydrogen trap binding energy and the trap density for the PdAl trapping site are greater than the hydrogen trap binding energy and density for prior austenite grain boundaries.

  16. Influence of temperature and the role of chromium on the kinetics of sulfidation of 310 stainless steel

    NASA Technical Reports Server (NTRS)

    Rao, D. B.; Nelson, H. G.

    1977-01-01

    The sulfidation of 310 stainless steel was studied over the temperature range from 910 K to 1285 K. By adjusting the ratio of hydrogen sulfide, variations in sulfur potential were obtained. The effect of temperature on sulfidation was determined at three different sulfur potentials: 39/sqNm, 0.014/sqNm, and 0.00015/sqNm. All sulfide scales contained one or two surface layers in addition to a subscale. The second outer layer (OL-II), furthest from the alloy, contained primarily Fe-Ni-S. The first outer layer (OL-I), nearest the subscale, contained FE-Cr-S. The subscale consisted of sulfide inclusions in the metal matrix. At a given temperature and sulfur potential, the weight gain data obeyed the parabolic rate law after an initial transient period. The parabolic rate constants obtained at the sulfur potential of 39/sqNm did not show a break when the logarithm of the rate constant was plotted as a function of the inverse of absolute temperature. Sulfidation carried out at sulfur potentials below 0.02/sqNm, however, did show a break at 1145 K, which is termed as the transition temperature. This break was found to be associated with the changes which had occurred in the Fe:Cr ratio of OL-I. Below the transition temperature the activation energy was found to be approximately 125 kj/mole. Above the transition temperature the rate of sulfidation decreased with temperature but dependent on the Fe:Cr ratio in the iron-chromium-sulfide layers of the OL-I. A reaction mechanism consistent with the experimental results has been proposed.

  17. Corrosion of weathering steel and iron under wet-dry cycling conditions: Influence of the rise of temperature during the dry period

    NASA Astrophysics Data System (ADS)

    Davalos, J.; Gracia, M.; Marco, J. F.; Gancedo, J. R.

    1992-04-01

    The effect of a dry-hot period on the SO2 corrosion of weatherig steel and pure iron under wet-dry cycling was investigated. Corrosion products were identified by Mössbauer spectroscopy and X-ray powder diffraction. The formation of an intermediate corrosion layer of spm α-FeOOH only on weathering steel was the most significant result.

  18. Ultrahigh Carbon Steel.

    DTIC Science & Technology

    1984-10-01

    ferrite grains, 0.5-2 pm, containing fine spheroidized cementite particles, they have been shown not only to be super - plastic at intermediate...utilized to prepare ferrous laminated composites with super - plastic properties at intermediate temperatures’ 19 Ŗ 1 and with very high impact resistance...as an alloying addition that could alter the super - plastic properties of UHC steels because of its influence on the thermodynam- ics of the Fe-C

  19. The influence of chemical composition of the slags on the surface tension used in the continuous casting of steel

    NASA Astrophysics Data System (ADS)

    Gheorghiu, Csaba Attila; Ardelean, Erika; Heput, Teodor

    2016-06-01

    An important factor that can influence the surface quality of the continuous cast is the lubrication slag used in the crystallizer. The paper introduces the multiple 2nd degree correlations between the slags surface tension (dependent parameter) and its major oxides (independent parameters). The graphic correlations allow the determination of the variation limits for the independent parameters so as to range the values of the dependent parameters within a given domain.

  20. Mold behavior and its influence on quality in the continuous casting of steel slabs: Part i. Industrial trials, mold temperature measurements, and mathematical modeling

    NASA Astrophysics Data System (ADS)

    Mahapatra, R. B.; Brimacombe, J. K.; Samarasekera, I. V.; Walker, N.; Paterson, E. A.; Young, J. D.

    1991-12-01

    An extensive study has been conducted to elucidate mold behavior and its influence on quality during the continuous casting of slabs. The study combined industrial measurements, mathe matical modeling, and metallographic examination of cast slab samples. The industrial mea surements involved instrumenting an operating slab mold with 114 thermocouples in order to determine the axial mold wall temperature profiles for a wide range of casting conditions. A three-dimensional (3-D) heat-flow model of the mold wall was developed to characterize the heat fluxes in the mold quantitatively from the measured mold temperature data. Furthermore, heat-flow models were developed to examine steel solidification phenomena and mold flux behavior at the meniscus. Slab samples collected during the industrial trials were examined metallographically to evaluate the cast structure and defects. Owing to the length of the study, it is presented in two parts, the first of which describes the experimental techniques employed in the instrumentation of the mold together with the details of the industrial trials and mold temperature measurements. Also, the mathematical modeling technique applied to determine the axial heat-flux profiles from the measured mold temperature data is presented. It is shown that a fully 3-D model of the mold wall is needed to convert the measured temperatures to heat-flux profiles properly.

  1. The influence of internal oxidation during decarburization of a grain oriented silicon steel on the morphology of the glass film formed at high temperature annealing

    NASA Astrophysics Data System (ADS)

    Silveira, Carolina Cesconetto; da Cunha, Marco Antônio; Buono, Vicente Tadeu Lopes

    2014-05-01

    Fourier transform infrared spectroscopy (FTIR) was applied to evaluate the amount of fayalite formed during decarburization of a grain-oriented silicon steel, in order to assess its influence on the morphology of the glass film developed at the final high temperature annealing. The decarburization conditions varied within the temperature range of 740-950 °C and pH2O/pH2 from 0.28 to 0.58. The decarburized specimens were then coated with magnesia slurry and submitted to the high temperature annealing at 1200 °C for 15 h. Characterization of the oxide layer and glass film samples was performed by scanning and transmission electron microscopy. The FTIR analysis showed that the amount of fayalite increased as the temperature and the dew point increased during decarburization. The morphology of the glass film obtained after high temperature annealing was related to the amount of fayalite and silica previously formed. A higher amount of subsurface particles in the glass film, which can deteriorate magnetic properties by restraining domain wall movements, was obtained from oxide layers rich in fayalite and thus with a low amount of silica.

  2. Shear stress, temperature, and inoculation concentration influence the adhesion of water-stressed Helicobacter pylori to stainless steel 304 and polypropylene.

    PubMed

    Azevedo, N F; Pinto, A R; Reis, N M; Vieira, M J; Keevil, C W

    2006-04-01

    Although molecular techniques have identified Helicobacter pylori in drinking water-associated biofilms, there is a lack of studies reporting what factors affect the attachment of the bacterium to plumbing materials. Therefore, the adhesion of H. pylori suspended in distilled water to stainless steel 304 (SS304) coupons placed on tissue culture plates subjected to different environmental conditions was monitored. The extent of adhesion was evaluated for different water exposure times, using epifluorescence microscopy to count total cell numbers. High shear stresses-estimated through computational fluid dynamics-negatively influenced the adhesion of H. pylori to the substrata (P < 0.001), a result that was confirmed in similar experiments with polypropylene (P < 0.05). However, the temperature and inoculation concentration appeared to have no effect on adhesion (P > 0.05). After 2 hours, H. pylori cells appeared to be isolated on the surface of SS304 and were able to form small aggregates with longer exposure times. However, the formation of a three-dimensional structure was only very rarely observed. This study suggests that the detection of the pathogen in well water described by other authors can be related to the increased ability of H. pylori to integrate into biofilms under conditions of low shear stress. It will also allow a more rational selection of locations to perform molecular or plate culture analysis for the detection of H. pylori in drinking water-associated biofilms.

  3. Shear Stress, Temperature, and Inoculation Concentration Influence the Adhesion of Water-Stressed Helicobacter pylori to Stainless Steel 304 and Polypropylene

    PubMed Central

    Azevedo, N. F.; Pinto, A. R.; Reis, N. M.; Vieira, M. J.; Keevil, C. W.

    2006-01-01

    Although molecular techniques have identified Helicobacter pylori in drinking water-associated biofilms, there is a lack of studies reporting what factors affect the attachment of the bacterium to plumbing materials. Therefore, the adhesion of H. pylori suspended in distilled water to stainless steel 304 (SS304) coupons placed on tissue culture plates subjected to different environmental conditions was monitored. The extent of adhesion was evaluated for different water exposure times, using epifluorescence microscopy to count total cell numbers. High shear stresses—estimated through computational fluid dynamics—negatively influenced the adhesion of H. pylori to the substrata (P < 0.001), a result that was confirmed in similar experiments with polypropylene (P < 0.05). However, the temperature and inoculation concentration appeared to have no effect on adhesion (P > 0.05). After 2 hours, H. pylori cells appeared to be isolated on the surface of SS304 and were able to form small aggregates with longer exposure times. However, the formation of a three-dimensional structure was only very rarely observed. This study suggests that the detection of the pathogen in well water described by other authors can be related to the increased ability of H. pylori to integrate into biofilms under conditions of low shear stress. It will also allow a more rational selection of locations to perform molecular or plate culture analysis for the detection of H. pylori in drinking water-associated biofilms. PMID:16598000

  4. Finite Element Analysis Of Influence Of Flank Wear Evolution On Forces In Orthogonal Cutting Of 42CrMo4 Steel

    NASA Astrophysics Data System (ADS)

    Madajewski, Marek; Nowakowski, Zbigniew

    2017-01-01

    This paper presents analysis of flank wear influence on forces in orthogonal turning of 42CrMo4 steel and evaluates capacity of finite element model to provide such force values. Data about magnitude of feed and cutting force were obtained from measurements with force tensiometer in experimental test as well as from finite element analysis of chip formation process in ABAQUS/Explicit software. For studies an insert with complex rake face was selected and flank wear was simulated by grinding operation on its flank face. The aim of grinding inset surface was to obtain even flat wear along cutting edge, which after the measurement could be modeled with CAD program and applied in FE analysis for selected range of wear width. By comparing both sets of force values as function of flank wear in given cutting conditions FEA model was validated and it was established that it can be applied to analyze other physical aspects of machining. Force analysis found that progression of wear causes increase in cutting force magnitude and steep boost to feed force magnitude. Analysis of Fc/Ff force ratio revealed that flank wear has significant impact on resultant force in orthogonal cutting and magnitude of this force components in cutting and feed direction. Surge in force values can result in transfer of substantial loads to machine-tool interface.

  5. Influence of noble metal fission products and uranium on the microstructure and corrosion behaviour of D9 stainless steel-zirconium metal waste form alloy

    NASA Astrophysics Data System (ADS)

    Bairi, Lipika Rani; Mallika, C.; Kamachi Mudali, U.

    2014-05-01

    Metal waste form (MWF) alloys of composition D9SS-8.5Zr, D9SS-10Zr-1NMFP and D9SS-10Zr-1NMFP-10U were prepared by casting of D9SS (Ti-modified austenitic 316 stainless steel), zirconium, NMFPs (noble metal fission products) and uranium for evaluating the influence of NMFPs and U on the microstructure and corrosion resistance of MWF alloys. Gradual increase in the hardness value was observed with the addition of NMFPs and uranium. Microstructural characterisation revealed the formation of Zr-rich intermetallic phases in these alloys which act as hosts for NMFPs and U. Fe-Zr and Ni-Zr based intermetallics were identified in D9SS-Zr and D9SS-Zr-NMFP alloys by XRD technique. In the U added alloy, UZrO2 and NiU2 were observed along with Fe-Zr and Ni-Zr intermetallics. Electrochemical corrosion monitoring confirmed active corrosion potential and higher passive current density with the addition of NMFPs and U. The MWF alloy with NMFPs showed higher break down potential with high polarization resistance revealing stable passive film.

  6. Influence of Solution Treatment Duration on Microstructural Features of an Industrial Forged UNS S32750/1.4410/F53 Super Duplex Stainless Steel (SDSS) Alloy

    NASA Astrophysics Data System (ADS)

    Cojocaru, Vasile Dănuţ; Răducanu, Doina; Angelescu, Mariana Lucia; Vintilă, Adrian Nicolae; Şerban, Nicolae; Dan, Ioan; Cojocaru, Elisabeta Mirela; Cinca, Ion

    2017-08-01

    The microstructural changes induced by solution treatment of an industrial forged F53 Super Duplex Stainless Steel alloy were studied, in order to emphasize how component phases are influenced by heat treatment temperature and duration. The solution treatment was done at a temperature of 1100°C, with variable holding times: 0.6 ks (10 min), 3.6 ks (60 min) and 10.8 ks (180 min). Scanning electron microscopy-electron backscattered diffraction was used as main characterization technique, to obtain and analyse data referring to microstructural features, such as: nature and morphology of constituent phases, average grain-size and grain misorientation. It was shown that in all studied cases the microstructure consisted of a mixture of about 45% δ-Fe (ferrite) and 55% γ-Fe (austenite). Besides δ-Fe and γ-Fe phases, other phases were also identified, such as τ-phase (chromium-iron carbide), σ-phase (chromium-iron) and δ-(Cr-Fe) (ferrite).

  7. Investigation of influence of structure and TiAl3/TiAlN intermetallic coatings on the corrosion behavior of martensitic steels

    NASA Astrophysics Data System (ADS)

    Vardanyan, E.; Ramazanov, K.; Yagafarov, I.; Khamzina, A.; Agzamov, R.

    2017-05-01

    The paper considers several approaches to protect martensitic steels with ultrafine-grain (UFG) structure in aggressive environments. Scanning electron microscopy was used to study the microstructure and composition of steel substrates and coatings. The samples were also subjected to corrosion tests. Regularities of corrosion behavior were specified for the UFG steels. The samples were subjected to ion nitriding in a glow discharge and deposition of protective TiAl3/TiAlN coatings in vacuum arc discharge plasma. Corrosion rates were identified for different treatments.

  8. Influence of helium on deuterium retention in reduced activation ferritic martensitic steel (F82H) under simultaneous deuterium and helium irradiation

    NASA Astrophysics Data System (ADS)

    Yakushiji, K.; Lee, H. T.; Oya, M.; Hamaji, Y.; Ibano, K.; Ueda, Y.

    2016-02-01

    Deuterium and helium retention in Japanese reduced activation ferritic martensitic (RAFM) steel (F82H) under simultaneous D-He irradiation at 500, 625, 750, and 818 K was studied. This study aims to clarify tritium retention behavior in RAFM steels to assess their use as plasma facing materials. The irradiation fluence was kept constant at 1 × 1024 D m-2. Four He desorption peaks were observed with He retention greatest at 625 K. At T > 625 K a monotonic decrease in He retention was observed. At all temperatures a systematic reduction in D retention was observed for the simultaneous D-He case in comparison to D-only case. This suggests that He implanted at the near surface in RAFM steels may reduce the inward penetration of tritium in RAFM steels that would result in lower tritium inventory for a given fluence.

  9. Influence of high-temperature exposure on the microstructure and mechanical properties of dissimilar metal welds between modified 9Cr-1Mo steel and alloy 800

    NASA Astrophysics Data System (ADS)

    Sireesha, M.; Albert, Shaju K.; Sundaresan, S.

    2005-06-01

    Transition joints between ferritic steel and austenitic stainless steel are commonly encountered in high-temperature components of power plants. Service failures in these are known to occur as a result, mainly, of thermal stresses due to expansion coefficient differentials. In order to mitigate the problem, a trimetallic configuration involving an intermediate piece of a material such as Alloy 800 between the ferritic and austenitic steels has been suggested. In our work, modified 9Cr-1Mo steel and 316LN stainless steel are used as the ferritic and austenitic components and the thermal behavior of the joints between modified 9Cr-1Mo steel and Alloy 800 is described in this article. The joints, made using the nickel-base filler material INCONEL 82/182 (INCONEL 82 for the root pass by gas-tungsten arc welding and INCONEL 182 for the filler passes by shielded-metal arc welding), were aged at 625 °C for periods up to 5000 hours. The microstructural changes occurring in the weld metal as well as at the interfaces with the two parent materials are characterized in detail. Results of across-the-weld hardness surveys and cross-weld tension tests and weld metal Charpy impact tests are correlated with the structural changes observed. Principally, the results show that (1) the tendency for carbon to diffuse from the ferritic steel into the weld metal is much less pronounced than when 2.25Cr-1Mo steel is used as the ferritic part; and (2) intermetallic precipitation occurs in the weld metal for aging durations longer than 2000 hours, but the weld metal toughness still remains adequate in terms of the relevant specification.

  10. Corrosion of stainless steel, 2. edition

    SciTech Connect

    Sedriks, A.J.

    1996-10-01

    The book describes corrosion characteristics in all the major and minor groups of stainless steels, namely, in austenitic, ferritic, martensitic, duplex, and precipitation hardenable steels. Several chapters are spent on those special forms of corrosion that are investigated in the great detail in stainless steels, namely, pitting corrosion, crevice corrosion, and stress corrosion cracking. The influences of thermal treatment (heat affected zone cases), composition, and microstructure on corrosion are given good coverage. Corrosive environments include high temperature oxidation, sulfidation as well as acids, alkalis, various different petroleum plant environments, and even human body fluids (stainless steels are commonly used prosthetic materials).

  11. Tempering-Induced Microstructural Changes in the Weld Heat-Affected Zone of 9 to 12 Pct Cr Steels and Their Influence on Sliding Wear

    NASA Astrophysics Data System (ADS)

    Velkavrh, Igor; Kafexhiu, Fevzi; Klien, Stefan; Diem, Alexander; Podgornik, Bojan

    2017-01-01

    Increasing amount of tribological applications is working under alternating high/low temperature conditions where the material is subjected to temperature fatigue mechanisms such as creep, softening due to annealing, and at the same time must withstand mechanical wear due to sliding contact with pairing bodies. Steam turbine valves, gate valves, valve heads, stems, seats and bushings, and contacting surfaces of the carrier elements are some examples of such applications. The purpose of the present study is to evaluate the potential of X20 and P91 steels as materials for applications operating under combined effect of mechanical wear and alternating high/low temperature conditions. It was focused on how the microstructural changes occurring in the weld zone affect the wear properties of the selected materials. Generally, with longer tempering time and higher tempering temperature, the number of carbide precipitates decreased, while their relative spacing increased. Before tempering, the morphology of the steel matrix (grain size, microstructure homogeneity) governed the wear resistance of both steels, while after tempering wear response was determined by the combination of the number and the size of carbide particles. After tempering, in X20 steel larger number of stable M23C6 carbides was observed as compared with P91 steel, resulting in lower wear rates. It was observed that for both steels, a similar combination of number density and size distribution of carbide particles provided the highest wear resistance.

  12. Influence of non-smooth surface on tribological properties of glass fiber-epoxy resin composite sliding against stainless steel under natural seawater lubrication

    NASA Astrophysics Data System (ADS)

    Wu, Shaofeng; Gao, Dianrong; Liang, Yingna; Chen, Bo

    2015-11-01

    With the development of bionics, the bionic non-smooth surfaces are introduced to the field of tribology. Although non-smooth surface has been studied widely, the studies of non-smooth surface under the natural seawater lubrication are still very fewer, especially experimental research. The influences of smooth and non-smooth surface on the frictional properties of the glass fiber-epoxy resin composite (GF/EPR) coupled with stainless steel 316L are investigated under natural seawater lubrication in this paper. The tested non-smooth surfaces include the surfaces with semi-spherical pits, the conical pits, the cone-cylinder combined pits, the cylindrical pits and through holes. The friction and wear tests are performed using a ring-on-disc test rig under 60 N load and 1000 r/min rotational speed. The tests results show that GF/EPR with bionic non-smooth surface has quite lower friction coefficient and better wear resistance than GF/EPR with smooth surface without pits. The average friction coefficient of GF/EPR with semi-spherical pits is 0.088, which shows the largest reduction is approximately 63.18% of GF/EPR with smooth surface. In addition, the wear debris on the worn surfaces of GF/EPR are observed by a confocal scanning laser microscope. It is shown that the primary wear mechanism is the abrasive wear. The research results provide some design parameters for non-smooth surface, and the experiment results can serve as a beneficial supplement to non-smooth surface study.

  13. Steel Rattler

    NASA Astrophysics Data System (ADS)

    Trudo, Robert A.; Stotts, Larry G.

    1997-07-01

    Steel Rattler is a multi-phased project to determine the feasibility of using commercial off-the-shelf components in an advanced acoustic/seismic unattended ground sensor. This project is supported by the Defense Intelligence Agency through Sandia National Laboratories as the lead development agency. Steel Rattler uses advanced acoustic and seismic detection algorithms to categorize and identify various heavy vehicles down to the number of cylinders in the engine. This detection is accomplished with the capabilities of new, high-speed digital signal processors which analyze both acoustic and seismic data. The resulting analysis is compared against an onboard library of known vehicles and a statistical match is determined. An integrated thermal imager is also employed to capture digital thermal images for subsequent compression and transmission. Information acquired by Steel Rattler in the field is transmitted in small packets by a built-in low-power satellite communication system. The ground station receivers distribute the coded information to multiple analysis sites where the information is reassembled into coherent messages and images.

  14. Influence of Tool Rotational Speed and Post-Weld Heat Treatments on Friction Stir Welded Reduced Activation Ferritic-Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Manugula, Vijaya L.; Rajulapati, Koteswararao V.; Reddy, G. Madhusudhan; Mythili, R.; Bhanu Sankara Rao, K.

    2017-08-01

    The effects of tool rotational speed (200 and 700 rpm) on evolving microstructure during friction stir welding (FSW) of a reduced activation ferritic-martensitic steel (RAFMS) in the stir zone (SZ), thermo-mechanically affected zone (TMAZ), and heat-affected zone (HAZ) have been explored in detail. The influence of post-weld direct tempering (PWDT: 1033 K (760 °C)/ 90 minutes + air cooling) and post-weld normalizing and tempering (PWNT: 1253 K (980 °C)/30 minutes + air cooling + tempering 1033 K (760 °C)/90 minutes + air cooling) treatments on microstructure and mechanical properties has also been assessed. The base metal (BM) microstructure was tempered martensite comprising Cr-rich M23C6 on prior austenite grain and lath boundaries with intra-lath precipitation of V- and Ta-rich MC precipitates. The tool rotational speed exerted profound influence on evolving microstructure in SZ, TMAZ, and HAZ in the as-welded and post-weld heat-treated states. Very high proportion of prior austenitic grains and martensite lath boundaries in SZ and TMAZ in the as-welded state showed lack of strengthening precipitates, though very high hardness was recorded in SZ irrespective of the tool speed. Very fine-needle-like Fe3C precipitates were found at both the rotational speeds in SZ. The Fe3C was dissolved and fresh precipitation of strengthening precipitates occurred on both prior austenite grain and sub-grain boundaries in SZ during PWNT and PWDT. The post-weld direct tempering caused coarsening and coalescence of strengthening precipitates, in both matrix and grain boundary regions of TMAZ and HAZ, which led to inhomogeneous distribution of hardness across the weld joint. The PWNT heat treatment has shown fresh precipitation of M23C6 on lath and grain boundaries and very fine V-rich MC precipitates in the intragranular regions, which is very much similar to that prevailed in BM prior to FSW. Both the PWDT and PWNT treatments caused considerable reduction in the hardness of SZ

  15. Influence of Mn contents in 0Cr18Ni10Ti thin wall stainless steel tube on TIG girth weld quality

    NASA Astrophysics Data System (ADS)

    Liu, Bo

    2017-03-01

    Three kinds of cold worked 0Cr18Ni10Ti thin wall stainless steel tubes with the manganese contents of 1.27%, 1.35% and 1.44% and the cold worked 0Cr18Ni10Ti stainless steel end plug with manganese content of 1.35% were used for TIG girth welding in the present investigation. The effect of different manganese contents in stainless steel tube on weld quality was studied. The results showed that under the same welding conditions, the metallographic performance of the girth weld for the thin wall stainless steel tube with the manganese element content 1.44% welded with end plug was the best. Under the appropriate welding conditions, the quality of the girth weld increased with the increase of the manganese content till 1.44%. It was found that in the case of the Mn content of 1.44%, and under the proper welding condition the welding defects, such as welding cracks were effectively avoided, and the qualified weld penetration can be obtained.. It is concluded that the appropriate increase of the manganese content can significantly improve the TIG girth weld quality of the cold worked 0Cr18Ni10Ti stainless steel tube.

  16. An investigation of microbial diversity in crude oil & seawater injection systems and microbiologically influenced corrosion (MIC) of linepipe steels under different exposure conditions

    NASA Astrophysics Data System (ADS)

    AlAbbas, Faisal Mohammed

    During oil and gas operations, pipeline networks are subjected to different corrosion deterioration mechanisms that result from the interaction between the fluid process and the linepipe steel. Among these mechanisms is microbiologically influenced corrosion (MIC) that results from accelerated deterioration caused by different indigenous microorganisms that naturally reside in the hydrocarbon and associated seawater injection systems. The focus of this research is to obtain comprehensive understanding of MIC. This work has explored the most essential elements (identifications, implications and mitigations) required to fully understand MIC. Advanced molecular-based techniques, including sequencing of 16S rRNA genes via 454 pyrosequencing methodologies, were deployed to provide in-depth understanding of the microbial diversity associated with crude oil and seawater injection systems and their relevant impact on MIC. Key microbes including sulfate reducing bacteria (SRB) and iron reducing bacteria (IRB) were cultivated from sour oil well field samples. The microbes' phylotypes were identified in the laboratory to gain more thorough understanding of how they impact microbial corrosion. Electrochemical and advanced surface analytical techniques were used for corrosion evaluations of linepipe carbon steels (API 5L X52 and X80) under different exposure conditions. On the identification front, 454 pyrosequencing of both 16S rRNA genes indicated that the microbial communities in the corrosion products obtained from the sour oil pipeline, sweet crude pipeline and seawater pipeline were dominated by bacteria, though archaeal sequences (predominately Methanobacteriaceae and Methanomicrobiaceae) were also identified in the sweet and sour crude oil samples, respectively. The dominant bacterial phylotypes in the sour crude sample included members of the Thermoanaerobacterales, Synergistales, and Syntrophobacterales. In the sweet crude sample, the dominant phylotypes included

  17. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual-Phase, Precipitation-Hardened, Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, J. L.; Williams, J. J.; Chawla, N.

    2012-01-01

    The effects of thermal aging on the microstructure and mechanical behavior of dual-phase, precipitation-hardened, powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels, and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 811 K (538 °C) in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite nanohardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties.

  18. Influence of the angle between cold rolling direction and hot rolling direction on the texture evolution of non-oriented electrical steels

    NASA Astrophysics Data System (ADS)

    He, Y.; Hilinski, E.; Attard, M.; Bibby, D.; Santos, R.; Zavadil, R.

    2015-04-01

    In processing non-oriented electrical steel sheets using conventional rolling schemes, the most common texture components obtained after final annealing are the magnetically unfavourable <111>//ND (γ) and <110>//RD (α) fibres. A lot of researches have been carried out trying to optimize the processes to produce the favourable <001>//ND (θ) fibre. However, since the final texture is formed through a series of texture evolution steps during the solidification, hot rolling, cold rolling and annealing processes, it is quite challenging to tailor the texture of the final product. In this study, a new rolling scheme was examined, in which the cold rolling direction (CRD) was inclined to the hot rolling direction (HRD) at an angle from 0° to 90° (with a 15° increment). This was intended to alter the texture commonly produced by cold rolling along the HRD, and to optimize the final recrystallization texture. The cold rolling and recrystallization textures of two non-oriented electrical steels with 0.9% and 2.8% Si were measured. It was found that the inclination of CRD to HRD has a substantial effect on the cold rolling texture for both steels, but only in the low Si steel, does it lead to significantly different recrystallization textures. A strong cube texture was produced at an inclination angle of 60°, and the <111>//ND (γ) fibre was significantly weakened or essentially disappeared. The core losses of these steels were measured by Epstein frame method and the results showed a ∼10% difference among strips cold rolled at different angles. A minimum core loss occurred at a 45° inclination angle in the low Si steel.

  19. Influence of weld metal alloying additions to extend the heat input range for the submerged arc welding of high strength steels. Final report

    SciTech Connect

    Liu, S.; Olson, D.L.; Ramirez, J.E.

    1993-12-16

    Weld metal microstructural development for high strength steels when welded with submerged arc welding process was investigated as a function of consumable composition and thermal experience. Of specific interest is the effect of systematic variations of microalloying additions on broadening of applicable heat input range. Controlled weld metal oxygen content, particularly in the range of 300 to 400 ppm, has been found to improve HY-130 steel weld metal toughness. Molybdenum additions was found to increase the strength of the HY-130 steel weld deposits. Copper additions up to 3.5 wt.pct. were found to strengthen the high strength steel weld metals, in particular, those of higher heat input, 3.6 kJ/mm. Niobium additions alone did not provide as powerful strengthening effect in the high heat input weld metals as the copper additions. In the case of copper-enriched welds, multi-pass welding induced both the precipitation and overaging of epsilon copper precipitates in the reheated weld metal which resulted in non-uniform mechanical properties. When added together, copper and niobium produced the synergistic effect of dual precipitation (Epsilon copper and niobium carbides) which provided the needed strength and thermal stability to the reheated weld metal even at high heat inputs. With this novel approach, the applicable heat input range to produce both adequate weld metal strength and toughness in high strength steels (Sigma y > 690 MPa) can be extended significantly. The optimal additions for copper and niobium were found to be 3.3 and up to 0. 1 wt. pct., Heat input, High strength steel, Precipitation strengthening, Copper, Niobium, Single and multi-pass welding.

  20. Gas-Solid Interactions During Nonisothermal Heat Treatment of a High-Strength CrMnCN Austenitic Steel Powder: Influence of Atmospheric Conditions and Heating Rate on the Densification Behavior

    NASA Astrophysics Data System (ADS)

    Krasokha, Nikolaj; Weber, Sebastian; Huth, Stephan; Zumsande, Kathrin; Theisen, Werner

    2012-11-01

    This work deals with gas-solid interactions between a high-alloyed steel powder and the surrounding atmosphere during continuous heating. It is motivated by the recently developed corrosion-resistant CrMnCN austenitic cast steels. Here, powder metallurgical processing would be desirable to manufacture highly homogeneous parts and/or novel corrosion-resistant metal-matrix composites. However, the successful use of this new production route calls for a comprehensive investigation of interactions between the sintering atmosphere and the metallic powder to prevent undesirable changes to the chemical composition, e.g., degassing of nitrogen or evaporation of manganese. In this study, dilatometric measurements combined with residual gas analysis, high-temperature X-ray diffraction (XRD) measurements, and thermodynamic equilibrium calculations provided detailed information about the influence of different atmospheric conditions on the microstructure, constitution, and densification behavior of a gas-atomized CrMnCN steel powder during continuous heating. Intensive desorption of nitrogen led to the conclusion that a vacuum atmosphere is not suitable for powder metallurgical (PM) processing. Exposure to an N2-containing atmosphere resulted in the formation of nitrides and lattice expansion. Experimental findings have shown that the N content can be controlled by the nitrogen partial pressure. Furthermore, the reduction of surface oxides because of a carbothermal reaction at elevated temperatures and the resulting enhancement of the powder's densification behavior are discussed in this work.

  1. Influence of dynamical ion mixing of crystalline aluminium and nickel coatings on the fatigue behaviour of a 316L-type stainless steel

    NASA Astrophysics Data System (ADS)

    Villechaise, P.; Mendez, J.; Violan, P.; Rivière, J. P.

    1991-07-01

    New techniques of dynamical ion mixing have been applied to the improvement of fatigue resistance of metallic materials. Such techniques involve a deposition method combined with simultaneous ion implantation. In this way, well adherent crystalline coatings of pure Al and Ni, 0.5 μ m thick, have been deposited on a 316L-type austenitic stainless steel substrate. It has been shown that such coatings lead to a substantial increase in the fatigue lifetime of the stainless steel at room temperature, which is associated with important modifications in surface damage processes.

  2. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    NASA Astrophysics Data System (ADS)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths (τ (app)) and slip coefficient (β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle (ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  3. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    NASA Astrophysics Data System (ADS)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths ( τ ( app)) and slip coefficient ( β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle ( ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  4. Influences of pulse laser parameters on properties of AISI316L stainless steel thin-walled part by laser material deposition

    NASA Astrophysics Data System (ADS)

    Wang, Xinlin; Deng, Dewei; Yi, Hongli; Xu, Haiyan; Yang, Shuhua; Zhang, Hongchao

    2017-07-01

    Laser material deposition (LMD) which combines laser cladding and rapid prototyping technique has been widely used to build full density metal parts directly without using modules or tools. There are many parameters affecting the quality and properties of the LMD parts through changing the energy distribution. Pulse laser provides the user an added degree of controlling over the energy distribution which seriously affects the solidification of molten pool and eventual part formation. In the present study, a series of AISI316L stainless steel thin-walled parts are successfully produced by LMD with different pulse laser parameters to investigate the effects of energy distribution on characteristics (microstructure, hardness, residual stress and tensile properties). The results show that the characteristics of LMD parts are obviously influenced by laser mode (pulse or continuous wave laser) and pulse laser parameters (T_pulse and T_pause). The microstructure of parts presents various grain sizes with the different pulse laser parameters. The different value (D-value) between the hardness of edge and central region varies considerably with the pulse laser parameters. The maximum D-value of hardness is presented in the part deposited by continuous wave laser. The maximum hardness is presented in item 4 (T_pulse=10 ms, T_pause=10 ms) and the minimum hardness is presented in part fabricated by continuous wave laser where the residual stress on Z-component presents tensile stress at the edge region and compress stress at the central region but opposite trend happens to the residual stress on Y-component. Tensile stress on Z-component at the edge region increases even presents compress tensile with the decrease of T_pulse. The stress on Y-component presents a periodic variation between tensile stress and compress stress in the Y-direction of the part fabricated by pulse laser. The ultimate tensile strength (UTS) of the part fabricated using pulse laser is higher than the

  5. Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

    NASA Astrophysics Data System (ADS)

    Šturm, Roman; Štefanikova, Maria; Steiner Petrovič, Darja

    2015-01-01

    In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

  6. Influence of Heat Input on Microstructure and Toughness Properties in Simulated CGHAZ of X80 Steel Manufactured Using High-Temperature Processing

    NASA Astrophysics Data System (ADS)

    Zhu, Zhixiong; Han, Jian; Li, Huijun

    2015-11-01

    To determine and demonstrate the weldability of high-Nb high-temperature processed (HTP) steels and provide extremely valuable information for future line pipe steel design and general steel manufacture, in the current study the toughness in simulated coarse-grained heat-affected zone (CGHAZ) of an X80 grade steel manufactured using HTP was evaluated. The simulated CGHAZs subjected to thermal cycles with various heat inputs (HIs) (0.8 to 5.0 kJ/mm) were produced using a Gleeble 3500 simulator. The microstructures and corresponding mechanical properties were investigated by means of optical microscopy, scanning electron microscopy, electron backscatter diffraction, hardness testing, and Charpy V-notch (CVN) testing. The microstructural examination shows that the simulated CGHAZs consisted of a bainite-dominant microstructure and relatively low amount (<2 pct) of martensite-austenite (M-A) constituent. The prior austenite grain size was controlled to be 45 to 55 µm at HIs of 0.8 to 3.5 kJ/mm, and remarkably increased to 85 µm at an HI of 5 kJ/mm. The results of CVN testing suggest that superior toughness can be achieved in the studied range of HIs (0.8 to 5 kJ/mm). This is thought to be associated with the combined effects of bainitic microstructure and low M-A fraction as well as comparatively fine austenite grain size in the studied CGHAZs.

  7. Influence of Modes of Thermoplastic Treatment on the Development of Microplastic Strain in Nitrogen-Bearing Steel Kh21G10N7MBF

    NASA Astrophysics Data System (ADS)

    Bannykh, O. A.; Blinov, V. M.; Kostina, M. V.; Grachev, S. V.; Mal'tseva, L. A.

    2005-01-01

    The effect of the degree of reduction in cold rolling and subsequent heat holds on the development of microplastic strain in the bending of ribbon specimens fabricated from corrosion-resistant austenitic high-nitrogen steel Kh21G10N7MBF is studied.

  8. Influence of Tungsten and Tantalum Content on Evolution of Secondary Phases in 9Cr RAFM Steels: An Experimental and Computational Study

    NASA Astrophysics Data System (ADS)

    Ravikirana; Mythili, R.; Saroja, S.

    2017-08-01

    This paper presents the results of a systematic study on the role of alloying elements W and Ta on the microstructural evolution in 9Cr-W-Ta-V-C Reduced Activation Ferritic/Martensitic steels during long-term thermal exposure in the temperature range of 773 K to 923 K (500 °C to 650 °C). The kinetics of evolution of secondary phases like M23C6, MX, and Laves phase crucially depend upon the W and Ta content of the steel in addition to temperature and time, which has been studied in detail using analytical transmission electron microscopy as well as predictive methods. The steel with 1 wt pct W and 0.06 wt pct Ta showed slow recovery below 873 K (600 °C) and no evidence for Laves phase at any temperature. Significant change in microstructure was observed after 10,000 hours of exposure at 923 K (650 °C), while recovery at short durations was retarded by nucleation of MX precipitates. Increase in both W and Ta content of the steel enhanced the tendency for the formation of Laves phase.

  9. Computational Investigation of the Influence of Fly Ash Silica Content and Shape on the Erosion Behaviour of Indian Coal Fired Boiler Grade Steels

    NASA Astrophysics Data System (ADS)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-07-01

    A mathematical model has been developed to characterize the erosion behaviour of fly ash on boiler grade steel surfaces incorporating various ductile erosion mechanisms. These mechanisms constitute cutting wear, repeated plastic deformation and effect of operating temperature on the mechanical properties of the substrate. Parametric analysis has been carried out to study the erosion response of some typical steel grades as a function of particle impact parameters such as particle impact velocity, angle of impingement coupled with the effect of temperature on the tensile properties. Further, effects of fly ash properties such as hardness (silica content) and shape (angularity) on the erosion response have been also investigated along with the ballistic parameters. These investigations show that a small increment in the fly ash hardness can considerably augment the erosion rate of the steel surface under a given particle impingement condition. This vindicates that hardness of fly ash is one of the most critical parameter which has a direct impact in enhancing the erosion rate of boiler grade steels. The effect of fly ash shape on the erosion behaviour is also studied in conjunction with the particle hardness. This shows that the composite action of these parameters augment the erosion rate significantly.

  10. Supertough Stainless Bearing Steel

    NASA Technical Reports Server (NTRS)

    Olson, Gregory B.

    1995-01-01

    Composition and processing of supertough stainless bearing steel designed with help of computer-aided thermodynamic modeling. Fracture toughness and hardness of steel exceeds those of other bearing steels like 440C stainless bearing steel. Developed for service in fuel and oxidizer turbopumps on Space Shuttle main engine. Because of strength and toughness, also proves useful in other applications like gears and surgical knives.

  11. Experimental and Theoretical Investigations of Hot Isostatically Pressed-Produced Stainless Steel/High Alloy Tool Steel Compound Materials

    NASA Astrophysics Data System (ADS)

    Lindwall, Greta; Flyg, Jesper; Frisk, Karin; Sandberg, Odd

    2011-05-01

    Consolidation of tool steel powders and simultaneous joining to a stainless 316L steel are performed by hot isostatic pressing (HIP). Two tool steel grades are considered: a high vanadium alloyed carbon tool steel, and a high vanadium and chromium alloyed nitrogen tool steel. The boundary layer arising during diffusion bonding is in focus and, in particular, the diffusion of carbon and nitrogen over the joint. Measurements of the elemental concentration profiles and corrosion tests by the double loop-electrochemical potentiokinetic reactivation (DL-EPR) method are performed. Comparative calculations with the DICTRA software are performed and are found to be in agreement with the experimental results. It is found that the carbon tool steel grade has a more critical influence on the corrosion resistance of the stainless 316L steel in comparison to the nitrogen tool steel grade.

  12. Stress corrosion cracking of stainless steels

    NASA Astrophysics Data System (ADS)

    Hehemann, R. F.

    1985-11-01

    The similarities and differences in the stress corrosion cracking response of ferritic and austenitic stainless steels in chloride solutions will be examined. Both classes of materials exhibit a cracking potential: similar transient response (to loading) of the potential in open circuit tests or the current in potentiostatic tests and similar enrichment of chromium and depletion of iron in the film associated with localized corrosion processes. The ferritic steels are more resistant to localized corrosion than are the austenitic steels, which is responsible for the difference in the influence of prior thermal and mechanical history on cracking susceptibility of the two types of steel. Similarities in the fractography of stress corrosion cracks and those produced by brittle delayed failure during cathodic charging of the ferritic steels indicate that hydrogen embrittlement is involved in the failure process.

  13. Study of the Microstructure Evolution of Low-pH Cements Based on Ordinary Portland Cement (OPC) by Mid- and Near-Infrared Spectroscopy, and Their Influence on Corrosion of Steel Reinforcement.

    PubMed

    García Calvo, José Luis; Sánchez Moreno, Mercedes; Alonso Alonso, María Cruz; Hidalgo López, Ana; García Olmo, Juan

    2013-06-18

    Low-pH cements are designed to be used in underground repositories for high level waste. When they are based on Ordinary Portland Cements (OPC), high mineral admixture contents must be used which significantly modify their microstructure properties and performance. This paper evaluates the microstructure evolution of low-pH cement pastes based on OPC plus silica fume and/or fly ashes, using Mid-Infrared and Near-Infrared spectroscopy to detect cement pastes mainly composed of high polymerized C-A-S-H gels with low C/S ratios. In addition, the lower pore solution pH of these special cementitious materials have been monitored with embedded metallic sensors. Besides, as the use of reinforced concrete can be required in underground repositories, the influence of low-pH cementitious materials on steel reinforcement corrosion was analysed. Due to their lower pore solution pH and their different pore solution chemical composition a clear influence on steel reinforcement corrosion was detected.

  14. Gas and plasma dynamics of RF discharge jet of low pressure in a vacuum chamber with flat electrodes and inside tube, influence of RF discharge on the steel surface parameters

    NASA Astrophysics Data System (ADS)

    Khristoliubova, V. I.; Kashapov, N. F.; Shaekhov, M. F.

    2016-06-01

    Researches results of the characteristics of the RF discharge jet of low pressure and the discharge influence on the surface modification of high speed and structural steels are introduced in the article. Gas dynamics, power and energy parameters of the RF low pressure discharge flow in the discharge chamber and the electrode gap are studied in the presence of the materials. Plasma flow rate, discharge power, the concentration of electrons, the density of RF power, the ion current density, and the energy of the ions bombarding the surface materials are considered for the definition of basic properties crucial for the process of surface modification of materials as they were put in the plasma jet. The influence of the workpiece and effect of products complex configuration on the RF discharge jet of low pressure is defined. The correlation of the input parameters of the plasma unit on the characteristics of the discharge is established.

  15. Influence of temperature on corrosion inhibition for carbon steel by rice straw extract in HCl solution: Synergistic effect of cationic surfactant

    NASA Astrophysics Data System (ADS)

    Zulkafli, Rabiahtul; Othman, Norinsan Kamil; Jalar, Azman

    2013-11-01

    The corrosion inhibitive effects of rice straw extract (RSE) for carbon steel in 1 M HCl solution was investigated. Weight loss method and potentiodynamic polarization was used to study the inhibition efficiency of cationic surfactant, benzalkonium chloride (BKC) additives into rice straw extract corrosion inhibitor. Inhibition efficiency was determined by comparing the inhibition efficiency in the absence and presence of additives. The corrosion inhibition efficiency was found to increase with surfactant concentration and decreased with increasing temperature which is due to the fact that, the rate of carbon steel corrosion was higher than the rate of adsorption of inhibitor molecules. The inhibiting action of the rice straw extract was considerably enhanced by the addition of cationic surfactant. The results obtained from weight loss analysis are in direct agreement with tafel polarization studies. Tafel polarization data indicated that a combination of RSE and BKC acts as a mixed - type inhibitor.

  16. Influence of Ti addition on the hydrogen induced cracking of API 5L X70 hot-rolled pipeline steel in acid sour media

    NASA Astrophysics Data System (ADS)

    Moon, Joonoh; Park, Chulbong; Kim, Seong-Ju

    2012-08-01

    In this study, Hydrogen Induced Cracking (HIC) testing of high strength API 5L grade X70 linepipe hot rolled steel containing Ti was performed to investigate the effects of (Nb, Ti, V)(C, N) particles on HIC susceptibility. By controlling chemical composition and hot rolling parameters, experimental steel with Bainitic ferrite and Bainite microstructures was fabricated. HIC testing was carried out within an acidic condition (pH=2.7±0.1) according to NACE standards with test results showing cracking propagated along coarse (Nb, Ti, V)(C, N) particles at mid-thickness. This is mainly due to centerline segregation and hydrogen blistering between matrix and coarse (Nb, Ti, V)(C, N) particles without external stress.

  17. Influence of neutron irradiation on mechanical and dimensional stability of irradiated stainless steels, and its possible impact on spent fuel storage

    SciTech Connect

    Garner, Francis A.

    2007-04-27

    Stainless steels used as cladding and structural materials in nuclear reactors undergo very pronounced changes in physical and mechanical properties during irradiation at elevated temperatures, often quickly leading to an increased tendency toward embrittlement. On a somewhat longer time scale there arise very significant changes in component volume and relative dimensions due to void swelling and irradiation creep. Irradiation creep is an inherently undamaging process but once swelling exceeds the 5-10% range austenitic steels become exceptionally brittle. Other processes also contribute to embrittlement and thereby contribute to difficulty in storing and handling of spent fuel assemblies removed from decommissioned fast reactors. In light water reactors other forms of embrittlement develop prior to reaching significant levels of void swelling. A review is presented of our current understanding of the radiation-induced changes in physical and mechanical properties that contgribute to embrittlement.

  18. The influence of bone and bone cement debris on counterface roughness in sliding wear tests of ultra-high molecular weight polyethylene on stainless steel.

    PubMed

    Caravia, L; Dowson, D; Fisher, J; Jobbins, B

    1990-01-01

    Studies of explanted hip prostheses have shown high wear rates of ultra-high molecular weight polyethylene (UHMWPE) acetabular cups and roughening of the surface of the metallic femoral head. Bone and bone cement particles have also been found in the articulating surfaces of some joints. It has been proposed that bone or bone cement particles may cause scratching and deterioration in the surface finish of metallic femoral heads, thus producing increased wear rates and excessive amounts of wear debris. Sliding wear tests of UHMWPE pins on stainless steel have been performed with particles of different types of bone and bone cement added. Damage to the stainless steel counterface and the motion of particles through the interface have been studied. Particles of bone cement with zirconium and barium sulphate additives and particles of cortical bone scratched the stainless steel counterface. The cement particles with zirconium additive produced significantly greater surface damage. The number of particles entering the contact and embedding in the UHMWPE pin was dependent on particle size and geometry, surface roughness and contact stress. Particles are likely to cause surface roughening and increased wear rates in artificial joints.

  19. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  20. Contributions related to the control of steel ingot solidification

    NASA Astrophysics Data System (ADS)

    Socalici, A.; Popa, E.; Hepuţ, T.; Vîlceanu, L.

    2014-03-01

    The paper introduces the influence of the control over steel ingot solidification upon the quality characteristics of carbon steels. The laboratory experiments focused on the solidification control of steel ingots with cylindrical cross-section, by addition of crystallizing germs (micro-coolers) in their central area, in order to influence their inner structure and quality characteristics. The use of graphical and analytical correlations allows the establishing of optimal technological domains of variation for the steel casting parameters, with use of micro-coolers, in order to obtain the desired values for their mechanical characteristics.

  1. Influence of electroless nickel-phosphorus deposits on the corrosion-fatigue life of notched and unnotched samples of an AISI 1045 steel

    SciTech Connect

    Chitty, J.A.; Pertuz, A.; Puchi, E.S.; Hintermann, H.

    1999-02-01

    Electroless nickel-phosphorus deposits of approximately 10% phosphorus and about 20 {micro}m thickness are shown either to have no effect or sometimes to increase the corrosion-fatigue properties of a quenched and tempered AISI 1045 steel in the stress amplitude range of 481 to 687 MPa, in the presence of an aqueous solution of 3% sodium chloride. Such an increase is produced when the stress amplitude is below 516 MPa. For the notched specimens, no substantial differences are found between the fatigue life of the coated and uncoated specimens.

  2. Influence of a corrosive-abrasive medium on the wear resistance of 12Kh18N10T steel with surface hardening

    SciTech Connect

    Golubets, V.M.; Kozub, V.V.; Shchuiko, Ya.V.; Pashechko, M.I.

    1987-11-01

    The authors study the wear and corrosion resistance of 12Kh18N10T steel after diffusion boriding, electrospark alloying, and combined hardening in a corrosive abrasive medium consisting of 50 percent sand and 3 percent NaCl with hydrochloric acid added to obtain a pH of 1. Metallographic analysis revealed a 40-micrometer-deep case with a microhardness of 6-8.5 GPa on the surface. X-ray diffraction established that the boride case consists of an FeB phase alloyed with chromium and nickel. Results are graphed.

  3. New steels now in use for automotive rolling element bearings

    SciTech Connect

    Tsushima, Noriyuki; Maeda, Kikuo; Nakashima, Hirokazu; Kashimura, Hiroshi

    1998-12-31

    With the development of clean steels, the influence of retained austenite on the rolling contact fatigue (RCF) life has changed. Under clean oil lubrication, the favorable influence of retained austenite disappeared, Utilizing th is phenomenon, a long life material for high temperature was developed with the use of the element Si which improves the heat resistance of steel. With the continuous casting becoming common steel making process, alloying elements should better be minimized because they cause segregation. From this point of view, a medium carbon through hardening steel which has competing RCF life with SUJ2 was developed. Under debris contaminated lubrication, retained austenite has ever favorable effect on RCF life. For these reasons, surface modification is important. Long life bearings under debris contaminated lubrication were developed by carbonitriding a through hardening steel or a carburizing steel, respectively.

  4. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel.

    PubMed

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-05

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α'-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α' → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α'N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  5. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α‧-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α‧ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α‧N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  6. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    PubMed Central

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-01-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α′-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α′ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α′N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance. PMID:27492862

  7. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  8. Welding Rustproof Steels

    NASA Technical Reports Server (NTRS)

    Hoffmann, W

    1929-01-01

    The following experimental results will perhaps increase the knowledge of the process of welding rustproof steels. The experiments were made with two chrome-steel sheets and with two chrome-steel-nickel sheets having the composition shown in Table I.

  9. Influence of chromium on the initial corrosion behavior of low alloy steels in the CO2-O2-H2S-SO2 wet-dry corrosion environment of cargo oil tankers

    NASA Astrophysics Data System (ADS)

    Zhao, Qing-he; Liu, Wei; Zhao, Jie; Zhang, Dong; Liu, Peng-cheng; Lu, Min-xu

    2015-08-01

    The influence of Cr on the initial corrosion behavior of low-alloy steels exposed to a CO2-O2-H2S-SO2 wet-dry corrosion environment was investigated using weight-loss measurements, scanning electron microscopy, N2 adsorption tests, X-ray diffraction analysis, and electrochemical impedance spectroscopy. The results show that the corrosion rate increases with increasing Cr content in samples subjected to corrosion for 21 d. However, the rust grain size decreases, its specific surface area increases, and it becomes more compact and denser with increasing Cr content, which indicates the enhanced protectivity of the rust. The results of charge transfer resistance ( R ct) calculations indicate that higher Cr contents can accelerate the corrosion during the first 7 d and promote the formation of the enhanced protective inner rust after 14 d; the formed protective inner rust is responsible for the greater corrosion resistance during long-term exposure.

  10. Influence of Gas Atmosphere Dew Point on the Selective Oxidation and the Reactive Wetting During Hot Dip Galvanizing of CMnSi TRIP Steel

    NASA Astrophysics Data System (ADS)

    Cho, Lawrence; Lee, Seok Jae; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2013-01-01

    The selective oxidation and reactive wetting of intercritically annealed Si-bearing CMnSi transformation-induced plasticity steels were investigated by high-resolution transmission electron microscopy. In a N2 + 10 pct H2 gas atmosphere with a dew point (DP) ranging from 213 K to 278 K (-60 °C to 5 °C), a continuous layer of selective oxides was formed on the surface. Annealing in a higher DP gas atmosphere resulted in a thinner layer of external oxidation and a greater depth of internal oxidation. The hot dipping was carried out in a Zn bath containing 0.22 mass pct Al, and the bath temperature was 733 K (460 °C). Coarse and discontinuous Fe2Al5- x Zn x grains and Fe-Zn intermetallics (ζ and δ) were observed at the steel/coating interface after the hot dip galvanizing (HDG) of panels were annealed in a low DP atmosphere 213 K (-60 °C). The Fe-Zn intermetallics were formed both in areas where the Fe2Al5- x Zn x inhibition layer had not been formed and on top of non-stoichiometric Fe-Al-Zn crystals. Poor wetting was observed on panels annealed in a low DP atmosphere because of the formation of thick film-type oxides on the surface. After annealing in higher DP gas atmospheres, i.e., 263 K and 278 K (-10 °C and 5 °C), a continuous and fine-grained Fe2Al5- x Zn x layer was formed. No Fe-Zn intermetallics were formed. The small grain size of the inhibition layer was attributed to the nucleation of the Fe2Al5- x Zn x grains on small ferrite sub-surface grains and the presence of granular surface oxides. A high DP atmosphere can therefore significantly contribute to the decrease of Zn-coating defects on CMnSi TRIP steels processed in HDG lines.

  11. Influence of Heat Treatments on the Microstructural Evolution and Resultant Mechanical Properties in a Low Carbon Medium Mn Heavy Steel Plate

    NASA Astrophysics Data System (ADS)

    Chen, Jun; Lv, Meng-yang; Liu, Zhen-yu; Wang, Guo-dong

    2016-05-01

    In this study, the microstructural evolution and resultant mechanical properties in a low carbon medium Mn heavy steel plate were investigated in detail. The results show that the introduction of medium manganese alloy design in the heavy steel plate has been shown to achieve the outstanding combination of strength, ductility, low-temperature impact toughness, and strain hardening capacity. It has been found that the austenite phase mainly displays at martensitic lath boundaries and shows lath shape for the heat treating at 873 K (600 °C) for 1 to 10 hours or 893 K (620 °C) for 2 hours, and not all the austenite phase obeys the K-S or N-W orientation relationship with respect to abutting martensitic lath. Although the microstructure in the steel after heat treating at 873 K (600 °C) for 1 to 10 hours is similar to each other, the resultant mechanical properties are very different because the volume fraction and stability of retained austenite vary with the heat treatments. The best low-temperature impact toughness is achieved after heat treating at 873 K (600 °C) for 2 hours due to the formation of a considerable volume fraction of retained austenite with relatively high stability, but the strain hardening capacity and ductility are disappointing because of insufficient TRIP effect. Based on enhancing TRIP effect, the two methods have been suggested. One is to increase the isothermal holding temperature to 893 K (620 °C), and the other one is to prolong the isothermal holding time to 10 hours at 873 K (600 °C). The two methods can significantly increase strain hardening capacity and ductility nearly without harming low-temperature impact toughness. In addition, the stability of retained austenite has been discussed by the quantitative analysis and it has been demonstrated that the stability of retained austenite is related to the chemical composition, size, and morphology. Moreover, the isothermal holding temperature has a great effect on the stability of

  12. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  13. Methods of forming steel

    DOEpatents

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  14. Influence of notch shape on deformation mechanisms and energy parameters of fracture of 12Cr1MoV steel under impact loading

    NASA Astrophysics Data System (ADS)

    Panin, S. V.; Vlasov, I. V.; Maruschak, P. O.; Moiseenko, D. D.; Berto, F.; Vinogradov, A.; Bischak, R. T.

    2016-11-01

    Impact loading curves and fracture energy of the notched 12Cr1MoV ductile steel specimens are analyzed. The qualitative description and quantitative parameters are obtained for major stages of ductile and brittle fracture depending on the shape of the notch and the stress stiffness ahead. It is shown that a zone with enhanced plasticity is formed in the vicinity of V-, U-, and I-shaped notches at 20°C testing temperature, giving rise to ductile fracture. The stress stiffness at the notch tip increased with testing temperature reduced to -40°C. Using the quantitative description of fracture surfaces, a physical-mechanical scheme of the specimen fracture was suggested for the case of enhanced and localized (constrained) plasticity near the stress concentrator tip.

  15. The Influence of Radiation on Pit Solution Chemistry as it Pertains to the Transition from Metastable to Stable Pitting in Steels.

    SciTech Connect

    Galuszka-Muga, Barbara; Muga, Luis M.

    2006-12-31

    Previous work relevant to current efforts is summarized. A description of an improved version of a new electrochemical probe, the ArtPit, is given. The distinct feature of the probe for investigating metastable pitting of carbon steels is specified and compared to other approaches. The electrochemical response of the ArtPit under the gamma irradiation and elevated temperature conditions that occur at high level waste (HLW) storage tanks is presented. In particular, the Tafel slope determinations and chemical analyses of the ArtPit confined volume electrolyte are described. Based on results a possible approach for reducing the corrosion rate of HLW tank walls is suggested. Additional statistical analysis of the occurrence of short duration (passivated pits) and long term (stable pitting) electrochemical pulses (current surges) during exposure confirm that radiation enhances the occurrence of both more and smaller sized pits due to increased likelihood of repassivation.

  16. The Influence of Radiation on Pit Solution Chemistry as it Pertains to the Transition from Metastable to Stable Pitting in Steels.

    SciTech Connect

    Galuszka-Muga, Barbara

    2005-05-19

    An investigation was undertaken of the effect of gamma radiation on metastable pitting of mild carbon steels immersed in a solution similar to those existing at high level waste (HLW) deposits in the US. The object was to observe the extent to which a dosage rate of 1 Mrad/hour (10 Kgrey/hour) affected measurable electrochemical parameters such as pitting potential, open circuit potential, rate of metastable pitting and repassivation potential. Methods for reliably measuring electrochemical potentials in a high radiation field were developed. Exploratory analyses were made of the ion product release and electrolyte composition change in a confined volume simulating the conditions of a corrosion initiated pit during gamma irradiation. As expected the results indicated that the metastable pitting rate (as well as the general rate of corrosion) was significantly enhanced by a radiation field.

  17. The influence of tempering temperature on small fatigue crack behavior monitored with surface acoustic waves in quenched and tempered 4140 steel

    SciTech Connect

    London, B. ); Nelson, D.V. . Dept. of Mechanical Engineering); Shyne, J.C. )

    1989-07-01

    The authors describe their investigation of small surface fatigue crack growth in specially designed cantilevered bending samples of high-purity 4140 steel quenched and tempered to various strength levels. Tempering temperatures of 200 {sup 0}C, 400 {sup 0}C, 550 {sup 0}C and 700 {sup 0}C were used to produce a range of yield strengths and microstructures. Crack propagation and crack closure were monitored with a surface acoustic wave ultrasonic technique. The small crack results were compared to those of long cracks in compact tension samples. Small cracks in the 200 {sup 0}C and 400 {sup 0}C tempers grew at {Delta}{Kappa} levels above their long crack thresholds. Small cracks in the 550 {sup 0}C tempers grew at {Delta}{Kappa} levels slightly below the long crack threshold. The surface cracks in the 700{sup 0}C temper grew well below the long crack threshold showing the small crack effect.

  18. Influence of fiber interconnections on the thermomechanical behavior of metal matrix composites consisting of Zn-Al alloy reinforced with steel fibers

    SciTech Connect

    Tao, L.; Delannay, F.

    1998-11-20

    Interconnected fiber networks presenting transverse isotropic symmetry with variable fiber interconnectivity were prepared by sintering assemblies of low carbon steel fibers. The strength and stiffness of these fiber preforms was found to increase very much when increasing sintering temperature or sintering time. Squeeze cast composites were prepared by infiltrating these preforms with alloy ZA8. Creep tests and tensile tests were carried out at 150 C. Both the creep strength and the back-flow strains at unloading drastically increase with increasing preform sintering temperature or time. Also thermal expansion is much affected by fiber interconnectivity. Especially, during cooling, the matrix dilatation strains brought about by thermal mismatches increase with increasing fiber interconnectivity. These results demonstrate that plastic and viscoplastic behaviors of network reinforced composites depend on the mechanical properties of the network as a whole.

  19. Influence of initial annealing on structure evolution and magnetic properties of 3.4% Si non-oriented steel during final annealing

    NASA Astrophysics Data System (ADS)

    Pedrosa, Josiane Simões Mendanha; Paolinelli, Sebastião da Costa; Cota, André Barros

    2015-11-01

    The effect of the initial annealing on structure evolution and magnetic properties during the final annealing of a 3.4% Si non-oriented grain steel was evaluated. Half of the samples were submitted to initial annealing at 1030 °C before cold rolling and all samples were subjected to final annealing process at temperatures from 540 °C to 1100 °C. The magnetic induction and core loss in the final samples, the microstructure by optical microscopy and the crystallographic texture by X-ray diffraction and EBSD were evaluated. The results show that the samples without initial annealing presented better magnetic properties than the samples with initial annealing, due to the higher ratio between Eta fiber and Gamma fiber volume fractions (Eta/Gamma ratio) in their structure after final annealing.

  20. Influence of process time on microstructure and properties of 17-4PH steel plasma nitrocarburized with rare earths addition at low temperature

    NASA Astrophysics Data System (ADS)

    Yan, M. F.; Liu, R. L.

    2010-08-01

    17-4PH stainless steel was plasma nitrocarburized at 430 °C for different time with rare earths (RE) addition. Plasma RE nitrocarburized layers were studied by optical microscope, scanning electron microscope equipped with an energy dispersive X-ray analyzer, X-ray diffraction, microhardness tests, pin-on-disc tribometer and anodic polarization tests. The results show that rare earths atoms can diffuse into the surface of 17-4PH steel. The modified layer depths increase with increasing process time and the layer growth conforms approximately to the parabolic law. The phases in the modified layer are mainly of γ'-Fe 4N, nitrogen and carbon expanded martensite (α' N) as well as some incipient CrN at short time (2 h). With increasing of process time, the phases of CrN and γ'-Fe 4N increase but α' N decomposes gradually. Interestingly, the peaks of γ'-Fe 4N display a high (2 0 0) plane preferred orientation. The hardness of the modified specimen is more than 1340 HV, which is about 3.7 times higher than that of untreated one. The friction coefficients and wear rates of specimens can be dramatically decreased by plasma RE nitrocarburizing. The surface hardness and the friction coefficients decrease gradually with increasing process time. The corrosion test shows that the 8 h treated specimen has the best corrosion resistance with the characterization of lower corrosion current density, a higher corrosion potential and a large passive region as compared with those of untreated one.

  1. Influence of elastomeric seal plate surface chemistry on interface integrity in biofouling-prone systems: Evaluation of a hydrophobic "easy-release" silicone-epoxy coating for maintaining water seal integrity of a sliding neoprene/steel interface

    NASA Astrophysics Data System (ADS)

    Andolina, Vincent L.

    The scientific hypothesis of this work is that modulation of the properties of hard materials to exhibit abrasion-reducing and low-energy surfaces will extend the functional lifetimes of elastomeric seals pressed against them in abrasive underwater systems. The initial motivation of this work was to correct a problem noted in the leaking of seals at major hydropower generating facilities subject to fouling by abrasive zebra mussel shells and extensive corrosion. Similar biofouling-influenced problems can develop at seals in medical devices and appliances from regulators in anesthetic machines and SCUBA diving oxygen supply units to autoclave door seals, injection syringe gaskets, medical pumps, drug delivery components, and feeding devices, as well as in food handling equipment like pasteurizers and transfer lines. Maritime and many other heavy industrial seal interfaces could also benefit from this coating system. Little prior work has been done to elucidate the relationship of seal plate surface properties to the friction and wear of elastomeric seals during sliding contacts of these articulating materials, or to examine the secondary influence of mineralized debris within the contacting interfaces. This investigation utilized the seal materials relevant to the hydropower application---neoprene elastomer against carbon steel---with and without the application of a silicone-epoxy coating (WearlonRTM 2020.98) selected for its wear-resistance, hydrophobicity, and "easy-release" capabilities against biological fouling debris present in actual field use. Analytical techniques applied to these materials before and after wear-producing processes included comprehensive Contact Angle measurements for Critical Surface Tension (CA-CST) determination, Scanning Electron Microscopic inspections, together with Energy Dispersive X-ray Spectroscopy (SEM-EDS) and X-Ray Fluorescence (XRF) measurements for determination of surface texture and inorganic composition, Multiple

  2. Feminizing the Professional: The Government Reports of Flora Annie Steel.

    ERIC Educational Resources Information Center

    Sutcliffe, Rebecca J.

    1998-01-01

    Studies Flora Annie Steel, an uneducated woman who nonetheless became an Inspector of Female Schools in Punjab, India, in 1884. Focuses on her reports within the context of British imperialism and late 19th-century report conventions. Concludes that cultural expectations for women in imperialism influenced Steel's response to the genre; and the…

  3. Ultimate bending capacity of strain hardening steel pipes

    NASA Astrophysics Data System (ADS)

    Chen, Yan-fei; Zhang, Juan; Zhang, Hong; Li, Xin; Zhou, Jing; Cao, Jing

    2016-04-01

    Based on Hencky's total strain theory of plasticity, ultimate bending capacity of steel pipes can be determined analytically assuming an elastic-linear strain hardening material, the simplified analytical solution is proposed as well. Good agreement is observed when ultimate bending capacities obtained from analytical solutions are compared with experimental results from full-size tests of steel pipes. Parametric study conducted as part of this paper indicates that the strain hardening effect has significant influence on the ultimate bending capacity of steel pipes. It is shown that pipe considering strain hardening yields higher bending capacity than that of pipe assumed as elastic-perfectly plastic material. Thus, the ignorance of strain hardening effect, as commonly assumed in current codes, may underestimate the ultimate bending capacity of steel pipes. The solutions proposed in this paper are applicable in the design of offshore/onshore steel pipes, supports of offshore platforms and other tubular structural steel members.

  4. Influence of microstructural changes due to tempering at 923 K and 1,023 K on magnetic Barkhausen noise behavior in normalized 2.25Cr-1Mo ferritic steel

    SciTech Connect

    Raj, B.; Moorthy, V.; Vaidyanathan, S.

    1997-01-01

    Magnetic Barkhausen noise analysis has been used to characterize the microstructural changes in normalized and tempered 2.25 Cr-1Mo steel. It is observed that tempering at 923 K shows a single peak behavior up to 20 h and tempering at 1,023 K shows a two peak behavior. This has been explained on the basis of the two stage process of irreversible domain wall movement during magnetization, associated with two major obstacles to domain wall movement: namely lath/grain boundaries and secondary phase precipitates. At lower fields, existing reverse domain walls at lath/grain boundaries overcome the resistance offered by the grain boundaries and move to a distance before they are pined by the precipitates. Then, at higher field, they overcome these precipitates. These two processes occur over a range of critical field strengths with some mean values. If these two mean values are close to each other, then a single peak in the rms voltage of the magnetic Barkhausen noise, with the associated changes in its shape, is observed. On the other hand, if the mean values of the critical fields for these two barriers are widely separated, then a two peak behavior is the clear possibility. The effect of the microstructural changes due to tempering for different durations at 923 K and 1,023 K in 2.25 Cr-1Mo ferritic steel on magnetic Barkhausen noise is explained based on these two stage processes. The influence of high dislocation density in bainitic structure, dissociation of bainite, and precipitation of different carbides such as Fe{sub 3}C, Mo{sub 2}C, Cr{sub 7}Ce{sub 3}, M{sub 23}C{sub 6}, etc., on magnetic Barkhausen noise behavior has been analyzed in this study.

  5. Influence of poly(ethylene oxide)-based copolymer on protein adsorption and bacterial adhesion on stainless steel: modulation by surface hydrophobicity.

    PubMed

    Yang, Yi; Rouxhet, Paul G; Chudziak, Dorota; Telegdi, Judit; Dupont-Gillain, Christine C

    2014-06-01

    The aim of the present work is to study the adhesion of Pseudomonas NCIMB 2021, a typical aerobic marine microorganism, on stainless steel (SS) substrate. More particularly, the potential effect on adhesion of adsorbed poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) (PEO-PPO-PEO) triblock copolymer is investigated. Bacterial attachment experiments were carried out using a modified parallel plate flow chamber, allowing different surface treatments to be compared in a single experiment. The amount of adhering bacteria was determined via DAPI staining and fluorescence microscopy. X-ray photoelectron spectroscopy (XPS) was used to characterize the surface chemical composition of SS and hydrophobized SS before and after PEO-PPO-PEO adsorption. The adsorption of bovine serum albumin (BSA), a model protein, was investigated to test the resistance of PEO-PPO-PEO layers to protein adsorption. The results show that BSA adsorption and Pseudomonas 2021 adhesion are significantly reduced on hydrophobized SS conditioned with PEO-PPO-PEO. Although PEO-PPO-PEO is also found to adsorb on SS, it does not prevent BSA adsorption nor bacterial adhesion, which is attributed to different PEO-PPO-PEO adlayer structures on hydrophobic and hydrophilic surfaces. The obtained results open the way to a new strategy to reduce biofouling on metal oxide surfaces using PEO-PPO-PEO triblock copolymer.

  6. The influence of laser scribing on magnetic domain formation in grain oriented electrical steel visualized by directional neutron dark-field imaging

    PubMed Central

    Rauscher, P.; Betz, B.; Hauptmann, J.; Wetzig, A.; Beyer, E.; Grünzweig, C.

    2016-01-01

    The performance and degree of efficiency of transformers are directly determined by the bulk magnetic properties of grain oriented electrical steel laminations. The core losses can be improved by post manufacturing methods, so-called domain refinement techniques. All these methods induce mechanical or thermal stress that refines the domain structure. The most commonly used technique is laser scribing due to the no-contact nature and the ease of integration in existing production systems. Here we show how directional neutron dark-field imaging allows visualizing the impact of laser scribing on the bulk and supplementary domain structure. In particular, we investigate the domain formation during magnetization of samples depending on laser treatment parameters such as laser energy and line distances. The directional dark-field imaging findings were quantitatively interpreted in the context with global magnetic hysteresis measurements. Especially we exploit the orientation sensitivity in the dark-field images to distinguish between different domain structures alignment and their relation to the laser scribing process. PMID:27910922

  7. Influence of M-TIG and A-TIG Welding Process on Microstructure and Mechanical Behavior of 409 Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Vidyarthy, R. S.; Dwivedi, D. K.; Vasudevan, M.

    2017-03-01

    The current study investigates the effects of activating flux tungsten inert gas welding (A-TIG) and multipass tungsten inert gas welding (M-TIG) on the weld morphology, angular distortion, microstructures and mechanical properties when welding 8-mm-thick 409 ferritic stainless steel (FSS). SiO2 was used as activating flux for A-TIG welding, while SUPERTIG ER309L was used as filler for M-TIG welding. Bead-on-plate weld trials were carried out to obtain the full penetration by using different combinations of flux coating density, welding speed and welding current. An optical microscope, field emission scanning microscope (FESEM), and x-ray diffractometer were used for the metallurgical characterizations. Vickers hardness, tensile test, Charpy toughness test, and creep behavior test were carried out to evaluate the mechanical properties of the base and weld metals. Experimental results indicate that the A-TIG process can increase the joint penetration and tends to reduce the angular distortion of the 409 FSS weldment. The A-TIG welded joint also exhibited greater mechanical strength. However, a critically low Charpy toughness was measured for the A-TIG weld fusion zone, which was later sufficiently improved after post weld heat treatment (PWHT). It was concluded that PWHT is mandatory for A-TIG welded 409 FSS.

  8. Influence of non-edible vegetable based oil as cutting fluid on chip, surface roughness and cutting force during drilling operation of Mild Steel

    NASA Astrophysics Data System (ADS)

    Susmitha, M.; Sharan, P.; Jyothi, P. N.

    2016-09-01

    Friction between work piece-cutting tool-chip generates heat in the machining zone. The heat generated reduces the tool life, increases surface roughness and decreases the dimensional sensitiveness of work material. This can be overcome by using cutting fluids during machining. They are used to provide lubrication and cooling effects between cutting tool and work piece and cutting tool and chip during machining operation. As a result, important benefits would be achieved such longer tool life, easy chip flow and higher machining quality in the machining processes. Non-edible vegetable oils have received considerable research attention in the last decades owing to their remarkable improved tribological characteristics and due to increasing attention to environmental issues, have driven the lubricant industry toward eco friendly products from renewable sources. In the present work, different non-edible vegetable oils are used as cutting fluid during drilling of Mild steel work piece. Non-edible vegetable oils, used are Karanja oil (Honge), Neem oil and blend of these two oils. The effect of these cutting fluids on chip formation, surface roughness and cutting force are investigated and the results obtained are compared with results obtained with petroleum based cutting fluids and dry conditions.

  9. Influence of strain localization on deformation mechanisms and fracture of 12Cr1MoV steel with various notch shape under impact loading

    NASA Astrophysics Data System (ADS)

    Panin, S. V.; Vlasov, I. V.; Maruschak, P. O.; Moiseenko, D. D.; Berto, F.; Vinogradov, A.; Bischak, R. T.; Maksimov, P. V.

    2016-11-01

    The energy of 12Cr1MoV steel specimen fracture with V-, U- and I-shaped notches under impact loading was measured and analyzed. The results were described using common energy-based approach to ductile-brittle fracture. Within the stage-wise approach of physical mesomechanics of materials, the rate of increase/decrease of load at the stage of initiation and propagation of a macroscopic defect was evaluated, providing a good correlation with the work of fracture. The excitable cellular automata technique was applied to simulate the deformational behavior of the specimens with different shape of notches. It was demonstrated that in the case of the blunted notch, the maximum impact toughness is facilitated by a more uniform distribution of the load along the notch, which hinders brittle fracture at lower testing temperature. For the specimen with the sharp I-notch, the bands of localized shear are oriented normally to the loading axis, inhibiting macrolocalization of strain and crack propagation. For this reason, the impact toughness of the specimen with the I-notch appeared to be higher than that of the V-notched one.

  10. Experimental and Numerical Study of the Influence of Substrate Surface Preparation on Adhesion Mechanisms of Aluminum Cold Spray Coatings on 300M Steel Substrates

    NASA Astrophysics Data System (ADS)

    Nastic, A.; Vijay, M.; Tieu, A.; Rahmati, S.; Jodoin, B.

    2017-07-01

    The effect of substrate surface topography on the creation of metallurgical bonds and mechanical anchoring points has been studied for the cold spray deposition of pure aluminum on 300M steel substrate material. The coatings adhesion strength showed a significant decrease from 31.0 ± 5.7 MPa on polished substrates to 6.9 ± 2.0 MPa for substrates with roughness of 2.2 ± 0.5 μm. Strengths in the vicinity of 45 MPa were reached for coatings deposited onto forced pulsed waterjet treated surfaces with roughnesses larger than 33.8 μm. Finite element analysis has confirmed the sole presence of mechanical anchoring in coating adhesion strength for all surface treatment except polished surfaces. Grit embedment has been shown to be non-detrimental to coating adhesion for the current deposited material combination. The particle deformation process during impacts has been studied through finite element analysis using the Preston-Tonks-Wallace (PTW) constitutive model. The obtained equivalent plastic strain (PEEQ), temperature, contact pressure and velocity vector were correlated to the particle ability to form metallurgical bonds. Favorable conditions for metallurgical bonding were found to be highest for particles deposited on polished substrates, as confirmed by fracture surface analysis.

  11. The Influence of the Thermomechanical Processing Regime on the Structural Evolution of Mo-Nb-Ti-V Microalloyed Steel Subjected to High-Pressure Torsion

    NASA Astrophysics Data System (ADS)

    Astafurova, Elena; Maier, Galina; Melnikov, Eugene; Naydenkin, Eugene; Smirnov, Aleksander; Bataev, Vladimir; Odessky, Pavel; Dobatkin, Sergey; Maier, Hans J.

    2017-07-01

    In the present study the effect of the thermal-mechanical processing regime—cold high-pressure torsion (HPT) at room temperature, cold HPT followed by annealing at 773 K (500 °C), and warm HPT at 723 K (450 °C)—on the peculiarities of the microstructure and microhardness of a Mo-Nb-Ti-V-0.08C microalloyed steel was analyzed. HPT processing resulted in high deformation and refinement of the initial structure and produced an ultrafine-grained microstructure featuring different morphologies with fine (<5 nm) and coarse (15 to 20 nm) carbides and with a mean size of the ferrite grain-subgrain structural elements of ≈100 nm. After room-temperature HPT, a mixed grain-subgrain structure with a high microhardness of 608 HV was obtained. Warm HPT caused formation of an ultrafine-grained structure with a microhardness of 553 HV. After annealing of cold HPT-processed specimens at 773 K (500 °C), a partial recovery of the structure occurred, but the average size of the structural elements and their distribution varied only slightly whereas the microhardness increased to 642 HV. The variations in the microhardness with the processing regime were correlated to changes in microstructural parameters (grain size, dislocation density and precipitation strengthening).

  12. The mechanism of stress influence on swelling of 20% cold-worked 16Cr15Ni2MoTiMnSi steel

    NASA Astrophysics Data System (ADS)

    Portnykh, I. A.; Kozlov, A. V.; Panchenko, V. L.; Chernov, V. M.; Garner, F. A.

    2007-08-01

    Argon-pressurized tubes of 20% cold-worked 16Cr15Ni2MoTiMnSi steel were irradiated at hoop stresses of 0, 100 and 200 MPa at ˜740 K in the BN-600 fast reactor to 108 dpa. Following nondestructive measurements of strain, density measurements and microscopy were conducted. Voids were categorized into three types depending on their association with other microstructural features. Stress enhanced the nucleation of all void types, but nucleation of voids associated with dislocations was increased the most. Swelling increased as a consequence, even though the average size of each type void decreases. Swelling measured by TEM and density change gave identical results. A stress-enhanced void nucleation model is presented to explain these results. It invokes collection and diffusion of helium-vacancy complexes in dislocation cores and intersections to produce void nuclei, followed by stress-induced breakaway of the pinned dislocation to reach new obstacles and initiate the next sequence of helium collection and void nucleation.

  13. Influence of M-TIG and A-TIG Welding Process on Microstructure and Mechanical Behavior of 409 Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Vidyarthy, R. S.; Dwivedi, D. K.; Vasudevan, M.

    2017-02-01

    The current study investigates the effects of activating flux tungsten inert gas welding (A-TIG) and multipass tungsten inert gas welding (M-TIG) on the weld morphology, angular distortion, microstructures and mechanical properties when welding 8-mm-thick 409 ferritic stainless steel (FSS). SiO2 was used as activating flux for A-TIG welding, while SUPERTIG ER309L was used as filler for M-TIG welding. Bead-on-plate weld trials were carried out to obtain the full penetration by using different combinations of flux coating density, welding speed and welding current. An optical microscope, field emission scanning microscope (FESEM), and x-ray diffractometer were used for the metallurgical characterizations. Vickers hardness, tensile test, Charpy toughness test, and creep behavior test were carried out to evaluate the mechanical properties of the base and weld metals. Experimental results indicate that the A-TIG process can increase the joint penetration and tends to reduce the angular distortion of the 409 FSS weldment. The A-TIG welded joint also exhibited greater mechanical strength. However, a critically low Charpy toughness was measured for the A-TIG weld fusion zone, which was later sufficiently improved after post weld heat treatment (PWHT). It was concluded that PWHT is mandatory for A-TIG welded 409 FSS.

  14. The influence of laser scribing on magnetic domain formation in grain oriented electrical steel visualized by directional neutron dark-field imaging.

    PubMed

    Rauscher, P; Betz, B; Hauptmann, J; Wetzig, A; Beyer, E; Grünzweig, C

    2016-12-02

    The performance and degree of efficiency of transformers are directly determined by the bulk magnetic properties of grain oriented electrical steel laminations. The core losses can be improved by post manufacturing methods, so-called domain refinement techniques. All these methods induce mechanical or thermal stress that refines the domain structure. The most commonly used technique is laser scribing due to the no-contact nature and the ease of integration in existing production systems. Here we show how directional neutron dark-field imaging allows visualizing the impact of laser scribing on the bulk and supplementary domain structure. In particular, we investigate the domain formation during magnetization of samples depending on laser treatment parameters such as laser energy and line distances. The directional dark-field imaging findings were quantitatively interpreted in the context with global magnetic hysteresis measurements. Especially we exploit the orientation sensitivity in the dark-field images to distinguish between different domain structures alignment and their relation to the laser scribing process.

  15. The influence of tempering temperature on small fatigue crack behavior monitored with surface acoustic waves in quenched and tempered 4140 steel

    NASA Astrophysics Data System (ADS)

    London, B.; Nelson, D. V.; Shyne, J. C.

    1989-07-01

    Small surface fatigue crack growth in specially designed cantilevered bending samples of high-purity 4140 steel quenched and tempered to various strength levels was investigated. Tempering temperatures of 200 °C, 400 °C, 550 °C, and 700 °C were used to produce a range of yield strengths and microstructures. Crack propagation and crack closure were monitored with a surface acoustic wave ultrasonic technique. The small crack results were compared to those of long cracks in compact tension samples. Small cracks in the 200 °C and 400 °C tempers grew at ΔK levels above their long crack thresholds. Small cracks in the 550 °C tempers grew at ΔK levels slightly below the long crack threshold. The surface cracks in the 700 °C temper grew well below the long crack threshold showing the “small crack effect.” Small crack growth occurred in a very narrow da/dN- ΔK scatter band showing much less variation with microstructure than the long crack data. The differences between the long and small crack data were due to the high, relatively similar closure values for the small cracks and the variation of long crack growth with microstructure.

  16. The influence of fine ferrite formation on the γ/α interface, fine bainite and retained austenite in a thermomechanically-processed transformation induced plasticity steel

    DOE PAGES

    Timokhina, Ilana B.; Miller, Michael K.; Beladi, Hossein; ...

    2016-03-03

    We subjected a Fe–0.26C–1.96Si–2Mn with 0.31Mo (wt%) steel to a novel thermomechanical processing route to produce fine ferrite with different volume fractions, bainite, and retained austenite. In two types of fine ferrites were found to be: (i) formed along prior austenite grain boundaries, and (ii) formed intragranularly in the interior of austenite grains. An increase in the volume fraction of fine ferrite led to the preferential formation of blocky retained austenite with low stability, and to a decrease in the volume fraction of bainite with stable layers of retained austenite. Moreover, the difference in the morphology of the bainitic ferritemore » and the retained austenite after different isothermal ferrite times was found to be responsible for the deterioration of the mechanical properties. The segregation of Mn, Mo, and C at distances of 2–2.5 nm from the ferrite and retained austenite/martensite interface on the retained austenite/martensite site was observed after 2700 s of isothermal hold. Finally, it was suggested that the segregation occurred during the austenite-to-ferrite transformation, and that this would decrease the interface mobility, which affects the austenite-to-ferrite transformation and ferrite grain size.« less

  17. Influences of deposition strategies and oblique angle on properties of AISI316L stainless steel oblique thin-walled part by direct laser fabrication

    NASA Astrophysics Data System (ADS)

    Wang, Xinlin; Deng, Dewei; Qi, Meng; Zhang, Hongchao

    2016-06-01

    Direct laser fabrication (DLF) developed from laser cladding and rapid prototyping technique has been widely used to fabricate thin-walled parts exhibiting more functions without expending weight and size. Oblique thin-walled parts accompanied with inhomogeneous mechanical properties are common in application. In the present study, a series of AISI316L stainless steel oblique thin-walled parts are successfully produced by DLF, in addition, deposition strategies, microstructure, and mechanical property of the oblique thin-walled parts are investigated. The results show that parallel deposition way is more valuable to fabricate oblique thin-walled part than oblique deposition way, because of the more remarkable properties. The hardness of high side initially increases until the distance to the substrate reaches about 25 mm, and then decreases with the increase of the deposition height. Oblique angle has a positive effect on the tensile property but a negative effect on microstructure, hardness and elongation due to the more tempering time. The maximum average ultimate tensile strength (UTS) and elongation are presented 744.3 MPa and 13.5% when the angle between tensile loading direction and horizontal direction is 45° and 90°, respectively.

  18. The influence of laser scribing on magnetic domain formation in grain oriented electrical steel visualized by directional neutron dark-field imaging

    NASA Astrophysics Data System (ADS)

    Rauscher, P.; Betz, B.; Hauptmann, J.; Wetzig, A.; Beyer, E.; Grünzweig, C.

    2016-12-01

    The performance and degree of efficiency of transformers are directly determined by the bulk magnetic properties of grain oriented electrical steel laminations. The core losses can be improved by post manufacturing methods, so-called domain refinement techniques. All these methods induce mechanical or thermal stress that refines the domain structure. The most commonly used technique is laser scribing due to the no-contact nature and the ease of integration in existing production systems. Here we show how directional neutron dark-field imaging allows visualizing the impact of laser scribing on the bulk and supplementary domain structure. In particular, we investigate the domain formation during magnetization of samples depending on laser treatment parameters such as laser energy and line distances. The directional dark-field imaging findings were quantitatively interpreted in the context with global magnetic hysteresis measurements. Especially we exploit the orientation sensitivity in the dark-field images to distinguish between different domain structures alignment and their relation to the laser scribing process.

  19. Experimental and Numerical Study of the Influence of Substrate Surface Preparation on Adhesion Mechanisms of Aluminum Cold Spray Coatings on 300M Steel Substrates

    NASA Astrophysics Data System (ADS)

    Nastic, A.; Vijay, M.; Tieu, A.; Rahmati, S.; Jodoin, B.

    2017-10-01

    The effect of substrate surface topography on the creation of metallurgical bonds and mechanical anchoring points has been studied for the cold spray deposition of pure aluminum on 300M steel substrate material. The coatings adhesion strength showed a significant decrease from 31.0 ± 5.7 MPa on polished substrates to 6.9 ± 2.0 MPa for substrates with roughness of 2.2 ± 0.5 μm. Strengths in the vicinity of 45 MPa were reached for coatings deposited onto forced pulsed waterjet treated surfaces with roughnesses larger than 33.8 μm. Finite element analysis has confirmed the sole presence of mechanical anchoring in coating adhesion strength for all surface treatment except polished surfaces. Grit embedment has been shown to be non-detrimental to coating adhesion for the current deposited material combination. The particle deformation process during impacts has been studied through finite element analysis using the Preston-Tonks-Wallace (PTW) constitutive model. The obtained equivalent plastic strain (PEEQ), temperature, contact pressure and velocity vector were correlated to the particle ability to form metallurgical bonds. Favorable conditions for metallurgical bonding were found to be highest for particles deposited on polished substrates, as confirmed by fracture surface analysis.

  20. Influence of different temperatures on the thermal fatigue behavior and thermal stability of hot-work tool steel processed by a biomimetic couple laser technique

    NASA Astrophysics Data System (ADS)

    Meng, Chao; Zhou, Hong; Zhou, Ying; Gao, Ming; Tong, Xin; Cong, Dalong; Wang, Chuanwei; Chang, Fang; Ren, Luquan

    2014-04-01

    Three kinds of biomimetic non-smooth shapes (spot-shape, striation-shape and reticulation-shape) were fabricated on the surface of H13 hot-work tool steel by laser. We investigated the thermal fatigue behavior of biomimetic non-smooth samples with three kinds of shapes at different thermal cycle temperature. Moreover, the evolution of microstructure, as well as the variations of hardness of laser affected area and matrix were studied and compared. The results showed that biomimetic non-smooth samples had better thermal fatigue behavior compared to the untreated samples at different thermal cycle temperatures. For a given maximal temperature, the biomimetic non-smooth sample with reticulation-shape had the optimum thermal fatigue behavior, than with striation-shape which was better than that with the spot-shape. The microstructure observations indicated that at different thermal cycle temperatures the coarsening degrees of microstructures of laser affected area were different and the microstructures of laser affected area were still finer than that of the untreated samples. Although the resistance to thermal cycling softening of laser affected area was lower than that of the untreated sample, laser affected area had higher microhardness than the untreated sample at different thermal cycle temperature.

  1. Fatigue Crack Growth under High Pressure of Gaseous Hydrogen in a 15-5PH Martensitic Stainless Steel: Influence of Pressure and Loading Frequency

    NASA Astrophysics Data System (ADS)

    Sun, Z.; Moriconi, C.; Benoit, G.; Halm, D.; Henaff, G.

    2013-03-01

    In this study, the effect of gaseous hydrogen pressure in relation with the loading frequency on the fatigue crack growth behavior of a precipitation-hardened martensitic stainless steel is investigated. It is found that increasing the hydrogen pressure from 0.09 to 9 MPa induces an enhancement of the fatigue crack growth rates. This enhancement is pronounced particularly at higher stress intensity factor amplitudes at 9 MPa. Meanwhile, decreasing the frequency from 20 to 0.2 Hz under 0.9 MPa of hydrogen reveals a significant increase in the crack growth rates that tends to join the curve obtained under 9 MPa at 20 Hz, but with a different cracking mode. However, it is shown that the degradation in fatigue crack growth behavior derives from a complex interaction between the fatigue damage and the amount of hydrogen enriching the crack tip, which is dependent on the hydrogen pressure, loading frequency, and stress intensity factor level. Scanning electron microscope (SEM) observations of the fracture surfaces are used to support the explanations proposed to account for the observed phenomena.

  2. Influence of density and porosity size and shape on fatigue and fracture toughness of high strength FL4405 P/M steel

    SciTech Connect

    Stephens, R.I.; Horn, J.J.; Poland, D.D.; Sager, E.A.

    1998-12-31

    Density and sintering temperature effects were investigated with FL4405 low alloy P/M high strength steel. Monotonic tensile stress-strain, plane strain fracture toughness and fatigue behavior of smooth, notched and cracked specimens were investigated under both constant and variable amplitude loading. Two density levels, 7.0 and 7.4 g/cm{sup 3} and two sintering temperatures, 1120 and 1315 C, were evaluated. The increased density resulted in smaller pore size and pore volume and the increased sintering temperature resulted in greater pore roundness. All final fracture surfaces were brittle at the macro level while containing ductile dimples at the micro level. Fatigue surfaces contained cleavage only, ductile dimples only or mixed cleavage and ductile dimple morphology with no striations nor beachmarks. Increasing the density resulted in significant higher tensile strength, elastic modulus, ductility, fracture toughness and fatigue resistance. Increasing the sintering temperature, and hence increasing pore roundness, resulted in additional enhancement of these properties. However, this increase was not as significant as that of the density increase.

  3. Influence of cooling rate on the precipitation behavior in Ti–Nb–Mo microalloyed steels during continuous cooling and relationship to strength

    SciTech Connect

    Bu, F.Z.; Wang, X.M.; Chen, L.; Yang, S.W.; Shang, C.J.; Misra, R.D.K.

    2015-04-15

    In this study we elucidate carbide precipitation at varied cooling rates in Ti–Nb–Mo microalloyed steels during continuous cooling. The study suggests that increasing the cooling rate prevents precipitate formation in the ferrite phase during continuous cooling after finish rolling at 850 °C. At a lower cooling rate of 0.5 °C/s, the microhardness of ferrite grains exhibited maxima because of high volume fraction of fine carbides. A high density of nanoscale carbides with similar precipitation characteristics, including interphase precipitates, was observed at cooling rates of 0.5 and 1 °C/s, but the carbides were marginally larger and the spacing between them was increased with cooling rate. Additionally, carbide precipitation at a high cooling rate was associated with strain-induced precipitation. Through the analysis of selection area electron diffraction patterns and high-resolution transmission electron microscopy, lattice imaging, the fine spherical-shaped carbides of size ~ 6–10 nm were identified as MC-type carbides of the type (Ti,Nb,Mo)C and NbC. - Highlights: • We model three cooling rates which have indicated different precipitation behaviors. • We find two types of precipitates including NbC and (Ti,Nb,Mo)C based on HRTEM study. • Increasing cooling rate will decrease volume fraction and size of the precipitates. • There is no absence of interphase precipitation when the cooling rate increases to 5 °C/s.

  4. Influence of Cu2S precipitates dissolution on ferrite grain growth during heat treatment in the non-oriented electrical steel sheet

    NASA Astrophysics Data System (ADS)

    Wu, Yuan; Li, Fangjie; Wang, Ting; Zhao, Dan; Huang, Hefei; Li, Huigai; Zheng, Shaobo

    2017-05-01

    The factor to deduce grain growth of non-oriented electrical steel sheet during heat treatment was researched in this paper. Scanning electron microscope equipped with electron backscatter diffraction (EBSD), X-ray diffraction and transmission electron microscope were used to characterize the microstructure, dislocation density and precipitate, respectively. The EBSD results indicated that the grain size increased from 18.7 μm to 56 μm after heat treatment. Meanwhile, the characterization of grain size distribution, dislocation density and precipitates revealed that the dissolution of Cu2S precipitates, which act as inhibitor, may lead to the grain growth. In addition, the pinning force of grain boundary and the driving force of grain growth were calculated. Based on experiments results and theoretical calculations, the Cu2S precipitates with diameter of less than 39 nm and volume fraction of 1.74 × 10-4 would be sufficient to inhibit the ferrite grain growth. Heat treatment provides an efficient way to prompt the grain growth.

  5. Influence of Gaseous Media Flow in the Dual Ar-H2-H2O/air Atmosphere Setup on the Scale Growth Kinetics of Crofer 22APU Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Stygar, Mirosław; Dąbrowa, Juliusz; Dziembaj, Piotr; Brylewski, Tomasz

    2017-02-01

    The problem of gaseous media distribution within the metallic interconnects in solid oxide fuel cells (SOFCs) and its influence on the oxidation resistance of the applied materials is currently of great interest. In the presented work, an influence of gas flow within the dual Ar-H2-H2O/air atmosphere experimental setup on the oxidation behavior of the Crofer 22APU ferritic stainless steel was investigated. Examination of the sample oxidized for 1000 h in temperature of 800 °C revealed the presence of coaxial regions on the scale surface, with the differences in scale's thicknesses in those regions being clearly visible. Additionally, the morphology of the surface changed significantly in a function of the radial distance from the sample's center. To further examine the phenomena of uneven gas distribution, a model of the dual-atmosphere setup was created, using Ansys Workbench software. Obtained results suggest that the correlation between scale morphology and distribution of temperature and pressure on the sample's surface, created by gas flow in the system, can be justified.

  6. Influence of Gaseous Media Flow in the Dual Ar-H2-H2O/air Atmosphere Setup on the Scale Growth Kinetics of Crofer 22APU Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Stygar, Mirosław; Dąbrowa, Juliusz; Dziembaj, Piotr; Brylewski, Tomasz

    2016-12-01

    The problem of gaseous media distribution within the metallic interconnects in solid oxide fuel cells (SOFCs) and its influence on the oxidation resistance of the applied materials is currently of great interest. In the presented work, an influence of gas flow within the dual Ar-H2-H2O/air atmosphere experimental setup on the oxidation behavior of the Crofer 22APU ferritic stainless steel was investigated. Examination of the sample oxidized for 1000 h in temperature of 800 °C revealed the presence of coaxial regions on the scale surface, with the differences in scale's thicknesses in those regions being clearly visible. Additionally, the morphology of the surface changed significantly in a function of the radial distance from the sample's center. To further examine the phenomena of uneven gas distribution, a model of the dual-atmosphere setup was created, using Ansys Workbench software. Obtained results suggest that the correlation between scale morphology and distribution of temperature and pressure on the sample's surface, created by gas flow in the system, can be justified.

  7. Maraging Steel Machining Improvements

    DTIC Science & Technology

    2007-04-23

    APR 2007 2. REPORT TYPE Technical, Success Story 3. DATES COVERED 01-12-2006 to 23-04-2007 4. TITLE AND SUBTITLE Maraging Steel Machining...consumers of cobalt-strengthened maraging steel . An increase in production requires them to reduce the machining time of certain operations producing... maraging steel ; Success Stories 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT 1 18. NUMBER OF PAGES 1 19a. NAME OF RESPONSIBLE

  8. Welding irradiated stainless steel

    SciTech Connect

    Kanne, W.R. Jr.; Chandler, G.T.; Nelson, D.Z.; Franco-Ferreira, E.A.

    1993-12-31

    Conventional welding processes produced severe underbead cracking in irradiated stainless steel containing 1 to 33 appm helium from n,a reactions. A shallow penetration overlay technique was successfully demonstrated for welding irradiated stainless steel. The technique was applied to irradiated 304 stainless steel that contained 10 appm helium. Surface cracking, present in conventional welds made on the same steel at the same and lower helium concentrations, was eliminated. Underbead cracking was minimal compared to conventional welding methods. However, cracking in the irradiated material was greater than in tritium charged and aged material at the same helium concentrations. The overlay technique provides a potential method for repair or modification of irradiated reactor materials.

  9. Spontaneous cocoa bean fermentation carried out in a novel-design stainless steel tank: influence on the dynamics of microbial populations and physical-chemical properties.

    PubMed

    de Melo Pereira, Gilberto Vinícius; Magalhães, Karina Teixeira; de Almeida, Euziclei Gonzaga; da Silva Coelho, Irene; Schwan, Rosane Freitas

    2013-02-01

    Spontaneous cocoa bean fermentations carried out in a novel-design 40-kg-capacity stainless steel tank (SST) was studied in parallel to traditional Brazilian methods of fermentation in wooden boxes (40-kg-capacity wooden boxes (WB1) and 600-kg-capacity wooden boxes (WB2)) using a multiphasic approach that entailed culture-dependent and -independent microbiological analyses of fermenting cocoa bean pulp samples and target metabolite analyses of both cocoa pulp and cotyledons. Both microbiological approaches revealed that the dominant species of major physiological roles were the same for fermentations in SST, relative to boxes. These species consisted of Saccharomyces cerevisiae and Hanseniaspora sp. in the yeast group; Lactobacillus fermentum and L. plantarum in the lactic acid bacteria (LAB) group; Acetobacter tropicalis belonging to the acetic acid bacteria (AAB) group; and Bacillus subtilis in the Bacillaceae family. A greater diversity of bacteria and non-Saccharomyces yeasts was observed in box fermentations. Additionally, a potentially novel AAB belonging to the genus Asaia was isolated during fermentation in WB1. Cluster analysis of the rRNA genes-PCR-DGGE profiles revealed a more complex picture of the box samples, indicating that bacterial and yeast ecology were fermentation-specific processes (wooden boxes vs. SST). The profile of carbohydrate consumption and fermentation products in the pulp and beans showed similar trends during both fermentation processes. However, the yeast-AAB-mediated conversion of carbohydrates into ethanol, and subsequent conversion of ethanol into acetic acid, was achieved with greater efficiency in SST, while temperatures were generally higher during fermentation in wooden boxes. With further refinements, the SST model may be useful in designing novel bioreactors for the optimisation of cocoa fermentation with starter cultures.

  10. A study of the influence of the metallurgical state on shear band and white layer generation in 100Cr6 steel: application to machining

    NASA Astrophysics Data System (ADS)

    Habak, Malek; Lebrun, Jean-Lou; Morel, Anne

    2007-04-01

    The aim of this paper is to better understand the material behaviour involved in machining operations. During machining, the workpiece experiences large strains, high strain rate, high temperatures, complex loading histories, and recovery. To reproduce these loadings and to understand the behaviour of 100Cr6 bearing steel, quasi-static and dynamics mechanical shearing tests were carried out. These tests made it possible to reproduce the primary shear zone observed on the chips after cutting using specimens with special geometries "hat-shaped specimens". The geometry of these specimens results in a localised shearing zone when loaded in compression. Two metallurgical states of the material were investigated (with and without carbides). For each state, three material hardnesses are used (46, 51 and 55HRc). The tests parameters investigated were the strain rate and temperature. For all tests, the microstructures of the shear zones were examined. Results show that the presence of carbides has the tendency to increase the material resistance. The micrographic observations of the sheared zones highlighted the effect of the microstructure and the link between the thermo-mechanical effects and the characteristics of the white zones. It is possible to produce a white layer, similar to those obtained in machining, by quasi-static and dynamic shearing tests. The presence of carbides has a strong effect on the generation of the shear bands and the white layers. Increasing the test temperature and strain rate tends to increase the width of shear band and white layers. A comparison between the white layers obtained by the dynamic tests and those observed on the chip in hard turning are carried out. The results show good agreement.

  11. The Steel Band.

    ERIC Educational Resources Information Center

    Weil, Bruce

    1996-01-01

    Describes studying the steel drum, an import from Trinidad, as an instrument of intellectual growth. Describes how developing a steel drum band provided Montessori middle school students the opportunity to experience some important feelings necessary to emotional growth during this difficult age: competence, usefulness, independence, and…

  12. Steel Industry Wastes.

    ERIC Educational Resources Information Center

    Schmidtke, N. W.; Averill, D. W.

    1978-01-01

    Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

  13. High Nitrogen Stainless Steel

    DTIC Science & Technology

    2011-07-19

    Hydrogen Embrittlement in Steel by the Increment Loading Technique. Fractography: After the stress-life fatigue tests, the fracture surface morphology...study was conducted to clarify the mechanical properties and stress corrosion cracking (SCC) resistance of high nitrogen stainless steel (HNSS) plates...Corrosion Cracking 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT 18. NUMBER OF PAGES 19a. NAME OF RESPONSIBLE PERSON

  14. Steel Industry Wastes.

    ERIC Educational Resources Information Center

    Schmidtke, N. W.; Averill, D. W.

    1978-01-01

    Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

  15. Influence of modes of metal transfer on grain structure and direction of grain growth in low nickel austenitic stainless steel weld metals

    SciTech Connect

    Mukherjee, Manidipto; Saha, Saptarshi; Pal, Tapan Kumar; Kanjilal, Prasanta

    2015-04-15

    The present study elaborately discussed the effect of different modes of metal transfer (i.e., short circuit mode, spray mode and pulse mode) on grain structure and direction of grain growth in low nickel austenitic stainless steel weld metals. Electron backscattered diffraction (EBSD) analysis was used to study the grain growth direction and grain structure in weld metals. The changes in grain structure and grain growth direction were found to be essentially varied with the weld pool shape and acting forces induced by modes of metal transfer at a constant welding speed. Short circuit mode of metal transfer owing to higher Marangoni force (M{sub a}) and low electromagnetic force (R{sub m}) promotes the lower weld pool volume (Γ) and higher weld pool maximum radius (r{sub m}). Short circuit mode also shows curved and tapered columnar grain structures and the grain growth preferentially occurred in <001> direction. In contrast, spray mode of metal transfer increases the Γ and reduces the r{sub m} values due to very high R{sub m} and typically reveals straight and broad columnar grain structures with preferential growth direction in <111>. In the pulse mode of metal transfer relatively high M{sub a} and R{sub m} simultaneously increase the weld pool width and the primary penetration which might encourage relatively complex grain growth directions in the weld pool and cause a shift of major intensity from <001> to <111> direction. It can also be concluded that the fusion zone grain structure and direction of grain growth are solely dependent on modes of metal transfer and remain constant for a particular mode of metal transfer irrespective of filler wire used. - Highlights: • Welded joints of LNiASS were prepared by varying modes of metal transfer. • Weld pool shape, grain structure and grain growth direction were studied. • Short circuit mode shows curved and tapered grain growth in <001> direction. • Spray mode shows straight and broad columnar grain growth

  16. Nanostructured nickel-free austenitic stainless steel/hydroxyapatite composites.

    PubMed

    Tulinski, Maciej; Jurczyk, Mieczyslaw

    2012-11-01

    In this work Ni-free austenitic stainless steels with nanostructure and their nanocomposites with hydroxyapatite are presented and characterized by means of X-ray diffraction and optical profiling. The samples were synthesized by mechanical alloying, heat treatment and nitriding of elemental microcrystalline powders with addition of hydroxyapatite (HA). In our work we wanted to introduce into stainless steel hydroxyapatite ceramics that have been intensively studied for bone repair and replacement applications. Such applications were chosen because of their high biocompatibility and ability to bond to bone. Since nickel-free austenitic stainless steels seem to have better mechanical properties, corrosion resistance and biocompatibility compared to 316L stainless steels, it is possible that composite made of this steel and HA could improve properties, as well. Mechanical alloying and nitriding are very effective technologies to improve the corrosion resistance of stainless steel. Similar process in case of nanocomposites of stainless steel with hydroxyapatite helps achieve even better mechanical properties and corrosion resistance. Hence nanocrystalline nickel-free stainless steels and nickel-free stainless steel/hydroxyapatite nanocomposites could be promising bionanomaterials for use as a hard tissue replacement implants, e.g., orthopedic implants. In such application, the surface roughness and more specifically the surface topography influences the proliferation of cells (e.g., osteoblasts).

  17. Evaluation of stainless steels for their resistance to intergranular corrosion

    NASA Astrophysics Data System (ADS)

    Korostelev, A. B.; Abramov, V. Ya.; Belous, V. N.

    1996-10-01

    Austenitic stainless steels are being considered as structural materials for first wall/blanket systems in the International Thermonuclear Reactor (ITER). The uniform corrosion of stainless steels in water is well known and is not a critical issue limiting its application for the ITER design. The sensitivity of austenitic steels to intergranular corrosion (IGC) can be estimated rather accurately by means of calculation methods, considering structure and chemical composition of steel. There is a maximum permissible carbon content level, at which sensitization of stainless steel is eliminated: K = Cr eff - αC eff, where α-thermodynamic coefficient, Cr eff-effective chromium content (regarding molybdenum influence) and C eff-effective carbon content (taking into account nickel and stabilizing elements). Corrosion tests for 16Cr11Ni3MoTi, 316L and 316LN steel specimens, irradiated up to 2 × 10 22 n/cm 2 fluence have proved the effectiveness of this calculation technique for determination of austenitic steels tendency to IGC. This method is directly applicable in austenitic stainless steel production and enables one to exclude complicated experiments on determination of stainless steel susceptibility to IGC.

  18. Mechanism of the influence of transmutation helium produced in the claddings of fuel elements made of an austenitic steel ChS-68 during neutron irradiation on the formation of pores

    NASA Astrophysics Data System (ADS)

    Glushkova, N. V.; Portnykh, I. A.; Kozlov, A. V.

    2009-09-01

    Results of the determination of the porosity characteristics of steel ChS-68 are presented. To describe the processes of pore formation in this steel, the model of point-defect migration was used. The participation of helium both in the formation of the pore nuclei and in the processes of their further growth is considered.

  19. EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, BUFFALO PLANT. VIEW LOOKING SOUTHWEST FROM ROLL SHOP. 8" BAR MILL DESIGNED AND BUILT BY DONNER STEEL CO. (PREDECESSOR OF REPUBLIC), 1919-1920. FOR DESCRIPTION OF ORIGINAL MILL SEE "IRON AGE", 116\\4 (23 JULY 1925): 201-204. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  20. Laboratory investigation of the microbiologically influenced corrosion (MIC) resistance of a novel Cu-bearing 2205 duplex stainless steel in the presence of an aerobic marine Pseudomonas aeruginosa biofilm.

    PubMed

    Xia, Jin; Yang, Chunguang; Xu, Dake; Sun, Da; Nan, Li; Sun, Ziqing; Li, Qi; Gu, Tingyue; Yang, Ke

    2015-01-01

    The microbiologically influenced corrosion (MIC) resistance of a novel Cu-bearing 2205 duplex stainless steel (2205 Cu-DSS) against an aerobic marine Pseudomonas aeruginosa biofilm was investigated. The electrochemical test results showed that Rp increased and icorr decreased sharply after long-term immersion in the inoculation medium, suggesting that 2205 Cu-DSS possessed excellent MIC resistance to the P. aeruginosa biofilm. Fluorescence microscope images showed that 2205 Cu-DSS possessed a strong antibacterial ability, and its antibacterial efficiency after one and seven days was 7.75% and 96.92%, respectively. The pit morphology comparison after 14 days between 2205 DSS and 2205 Cu-DSS demonstrated that the latter showed a considerably reduced maximum MIC pit depth compared with the former (1.44 μm vs 9.50 μm). The experimental results suggest that inhibition of the biofilm was caused by the copper ions released from the 2205 Cu-DSS, leading to its effective mitigation of MIC by P. aeruginosa.

  1. Attachment of Shiga toxigenic Escherichia coli to stainless steel.

    PubMed

    Rivas, Lucia; Fegan, Narelle; Dykes, Gary A

    2007-04-01

    Shiga toxigenic Escherichia coli (STEC) are important foodborne pathogens causing gastrointestinal disease worldwide. Bacterial attachment to food surfaces, such as stainless steel may lead to cross contamination of foods and subsequent foodborne disease. A variety of STEC isolates, including E. coli O157:H7/H- strains, were grown in planktonic (broth) and sessile (agar) culture, following which initial attachment to stainless steel was determined using epifluorescence microscopy. Experiments were performed to determine whether the number of bacteria attached to stainless steel differed between STEC strains and between the two modes of growth. No relationship was found between STEC strains and the number of bacteria attached to stainless steel. Five STEC strains, including one non-toxigenic O157 isolate, attached in significantly greater (p<0.05) numbers to stainless steel following growth in planktonic culture compared to sessile culture. In contrast, two clinical strains of O157:H7 attached in significantly greater (p<0.05) numbers following growth in sessile culture compared to planktonic culture. Thirteen out of twenty E. coli strains showed no significant difference (p>0.05) in attachment when grown in planktonic or sessile culture. The change of interfacial free energy between the bacterial strains and stainless steel was calculated and the influence of free energy in attachment was determined. Although a significant variation (p<0.05) in free energy values was found between STEC strains, no correlation was found between free energy values and bacterial counts on stainless steel. In addition, no correlation was also found between bacterial hydrophobicity and surface charge values or production of surface structures (type I fimbriae or flagella) (previously determined) with the number of bacteria attached to stainless steel. The results of this study suggest that different growth conditions (planktonic and sessile) can influence the attachment of STEC to

  2. Residual stress measurements in carbon steel

    NASA Technical Reports Server (NTRS)

    Heyman, J. S.; Min, N.

    1986-01-01

    External dc magnetic field-induced changes in natural velocity of Rayleigh surface waves were measured in steel specimens under various stress conditions. The low field slopes of curves representing the fractional changes of natural velocity were proved to provide correct stress information in steels with different metallurgical properties. The slopes of curves under uniaxial compression, exceeding about one third of the yield stress, fell below zero in all the specimens when magnetized along the stress axis. The slopes under tension varied among different steels but remained positive in any circumstances. The stress effect was observed for both applied and residual stress. A physical interpretation of these results is given based on the stress-induced domain structure changes and the delta epsilon effect. Most importantly, it is found that the influence of detailed metallurgical properties cause only secondary effects on the obtained stress information.

  3. Application of RST in the steel industry

    NASA Astrophysics Data System (ADS)

    Raman, R. V.; Maringer, R. E.

    1982-05-01

    The rapid solidification technology (RST) involves quenching molten metals at rates of perhaps 102 to 1010 degrees C per second. First reported in 1960, RST has experienced rapid growth during the last decade and is now established on the commercial market-place. This has resulted from the simple facts that unusual properties result from RST, that relatively easy techniques are available to produce large quantities of material, and that applications for these materials have been recognized. Ferrous-base materials produced by RST methods include staple fibers of mild and stainless steel for incorporation into concrete and castable refractories, powder metallurgy tool steels, and amorphous strip for power transformers. Research results suggest that RST will have a strong continuing influence on ferrous powder metallurgy, on the direct casting of strip and foil of carbon and stainless steel, and on core materials for motor and transformers.

  4. Damascus steel ledeburite class

    NASA Astrophysics Data System (ADS)

    Sukhanov, D. A.; Arkhangelsky, L. B.; Plotnikova, N. V.

    2017-02-01

    Discovered that some of blades Damascus steel has an unusual nature of origin of the excess cementite, which different from the redundant phases of secondary cementite, cementite of ledeburite and primary cementite in iron-carbon alloys. It is revealed that the morphological features of separate particles of cementite in Damascus steels lies in the abnormal size of excess carbides having the shape of irregular prisms. Considered three hypotheses for the formation of excess cementite in the form of faceted prismatic of excess carbides. The first hypothesis is based on thermal fission of cementite of a few isolated grains. The second hypothesis is based on the process of fragmentation cementite during deformation to the separate the pieces. The third hypothesis is based on the transformation of metastable cementite in the stable of angular eutectic carbide. It is shown that the angular carbides are formed within the original metastable colony ledeburite, so they are called “eutectic carbide”. It is established that high-purity white cast iron is converted into of Damascus steel during isothermal soaking at the annealing. It was revealed that some of blades Damascus steel ledeburite class do not contain in its microstructure of crushed ledeburite. It is shown that the pattern of carbide heterogeneity of Damascus steel consists entirely of angular eutectic carbides. Believe that Damascus steel refers to non-heat-resistant steel of ledeburite class, which have similar structural characteristics with semi-heat-resistant die steel or heat-resistant high speed steel, differing from them only in the nature of excess carbide phase.

  5. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    NASA Astrophysics Data System (ADS)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  6. Tensile properties of the modified 13Cr martensitic stainless steels

    NASA Astrophysics Data System (ADS)

    Mabruri, Efendi; Anwar, Moch. Syaiful; Prifiharni, Siska; Romijarso, Toni B.; Adjiantoro, Bintang

    2016-04-01

    This paper reports the influence of Mo and Ni on the tensile properties of the modified 13Cr martensitic stainless steels in tempered condition. Four steels with different content of Mo and Ni were prepared by induction melting followed by hot forging, quenching and tempering. The experimental results showed that the addition of about 1% and 3% Mo has a beneficial effect to increase both the tensile strength and the elongation of the steels. On the contrary, the addition of about 3% Ni into the martensitic stainless steel results in decreasing of both the tensile strength and the elongation. Among the alloys investigated the 13Cr3Mo type steel exhibited largest tensile strength of 1348 MPa and largest elongation of 12%. The observation on the tensile fractured surfaces by using scanning electron microscope supported these findings.

  7. Tensile properties of the modified 13Cr martensitic stainless steels

    SciTech Connect

    Mabruri, Efendi Anwar, Moch Syaiful Prifiharni, Siska Romijarso, Toni B.; Adjiantoro, Bintang

    2016-04-19

    This paper reports the influence of Mo and Ni on the tensile properties of the modified 13Cr martensitic stainless steels in tempered condition. Four steels with different content of Mo and Ni were prepared by induction melting followed by hot forging, quenching and tempering. The experimental results showed that the addition of about 1% and 3% Mo has a beneficial effect to increase both the tensile strength and the elongation of the steels. On the contrary, the addition of about 3% Ni into the martensitic stainless steel results in decreasing of both the tensile strength and the elongation. Among the alloys investigated the 13Cr3Mo type steel exhibited largest tensile strength of 1348 MPa and largest elongation of 12%. The observation on the tensile fractured surfaces by using scanning electron microscope supported these findings.

  8. Influence of water-miscible cutting fluid on tool wear behavior of various coated high-speed steel tools in hobbing

    NASA Astrophysics Data System (ADS)

    Sato, Yuta; Matsuoka, Hironori; Kubo, Akio; Ono, Hajime; Ryu, Takahiro; Qiu, Hua; Nakae, Takashi; Shuto, Shuichi; Watanabe, Suguru; Anan, Ruito

    2017-04-01

    This paper deals with the influence of water-miscible cutting fluid on tool life (flank wear) compared with that with dry cutting and water-insoluble cutting oil in hobbing. Experiments were conducted by simulating hobbing by fly tool cutting on a milling machine. The following results were clarified. (1) The water-miscible cutting fluid used in the test prolongs the tool life for TiN-, TiAlN-, TiSiN- and AlCrSiN-coated tools in comparison with that obtained by dry cutting and water-insoluble cutting oil. (2) It was presumed that the tool wear decreases and the tool life is improved by the lubrication effect of the synthetic lubrication additive, mineral oil and sulfuric EP additive contained in the water-miscible cutting fluid, and also by the cooling effect.

  9. Steel Pickling Inspection Checklist

    EPA Pesticide Factsheets

    Checklist to establish whether a facility or operations within a facility are subject to and are in compliance with 40 C.F.R Part 63 Subpart CCC (Steel Pickling—HCl Process Facilities and Hydrochloric Acid Regeneration Plants NESHAP).

  10. Structural Amorphous Steels

    NASA Astrophysics Data System (ADS)

    Lu, Z. P.; Liu, C. T.; Thompson, J. R.; Porter, W. D.

    2004-06-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist’s dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed.

  11. Cobalt free maraging steel

    SciTech Connect

    Floreen, S.

    1984-04-17

    The subject invention is directed to ferrous-base alloys, particularly to a cobalt-free maraging steel of novel chemistry characterized by a desired combination of strength and toughness, notwithstanding that cobalt is non-essential.

  12. Glass Stronger than Steel

    DOE R&D Accomplishments Database

    Yarris, Lynn

    2011-03-28

    A new type of damage-tolerant metallic glass, demonstrating a strength and toughness beyond that of steel or any other known material, has been developed and tested by a collaboration of researchers from Berkeley Lab and Caltech.

  13. Performance Steel Castings

    DTIC Science & Technology

    2012-09-30

    alloys , foundry, muzzle brake, supply center, tooling, sources Notice Distribution Statement A Format Information Report created in Microsoft Word...Development of Sand Properties 103 Advanced Modeling Dataset.. 105 High Strength Low Alloy (HSLA) Steels 107 Steel Casting and Engineering Support...University, University of Northern Iowa, Non- Ferrous Founders’ Society, QuesTek, buyCASTINGS.com, Spokane Industries, Nova Precision Casting, Waukesha

  14. Life after Steel

    ERIC Educational Resources Information Center

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  15. Joining Steel Armor - Intermix

    DTIC Science & Technology

    1979-03-01

    TARADCOM a d ki Lk A el B~ 0el RWET0 TECHNICAL REPORT NO. 12311 JOINING STEEL ARMOR - INTERMIX March 1979 U U * S* ’ "U .by B. . A.SCEV * U...authorized documents. O "if TECHNICAL REPORT NO. 12311 JOINING STEEL ARMOR - INTERMIX BY B. A. SCHEVO March 1979 AMS: 3197..6D.4329 TARADCOM ARMOR AND...Intermix Process ...... ........ 3 Test Procedures - Intermix Armor ........ ......... 4 Mock Hull ................. ..................... 5 Results

  16. Ferrium M54 Steel

    DTIC Science & Technology

    2015-03-18

    release; distribution is unlimited. 13. SUPPLEMENTARY NOTES 14. ABSTRACT Bare and Zn-14% Ni alloy coated Ferrium M54 steels were studied to...Ni alloy coating appears to provide the steel some protection against hydrogen embrittlement/SCC and corrosion fatigue in aqueous 3.5% NaCl...301-342-8069 Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std. Z39-18 NAWCADPAX/TIM-2014/292 ii SUMMARY Bare and Zn-14% Ni alloy

  17. Life after Steel

    ERIC Educational Resources Information Center

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  18. Articles comprising ferritic stainless steels

    SciTech Connect

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  19. Waste product profile: Steel cans

    SciTech Connect

    Miller, C.

    1996-07-01

    Steel cans are made from tinplate steel, which is produced in basic oxygen furnaces. A thin layer of tin is applied to the can`s inner and outer surfaces to prevent rusting and protect food and beverage flavors. As a result, steel cans are often called tin cans. Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. Continued decreases in the amount of tin used in steel cans has lessened the importance of this market. Foundries use scrap as a raw material in making castings and molds for industrial users.

  20. Castings, Steel, Homogenization of Steel Castings

    DTIC Science & Technology

    1942-12-05

    diffraction pattern of quenched and tempered steel castings. 2. Calculations based upon known diffusion rates show: A. Practical homogenizing heat ...will be largely eliminated by either the usual heating for nuenching or a homo- genizing treatment. C. Interdendritic segregation of sulfur will...26 Appendix A - History of the Heat Treatment and Composition of Centrifugal Gun Castings at W-tertown Ar- sen-.l. ..... ..................... 2