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Sample records for 16mnd5 steel influence

  1. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    PubMed

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons. PMID:26785935

  2. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    PubMed

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons.

  3. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    NASA Astrophysics Data System (ADS)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  4. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    NASA Astrophysics Data System (ADS)

    France, Danielle Cook

    2016-09-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  5. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    NASA Astrophysics Data System (ADS)

    France, Danielle Cook

    2016-07-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  6. Warm PreStress effect on highly irradiated reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Hure, J.; Vaille, C.; Wident, P.; Moinereau, D.; Landron, C.; Chapuliot, S.; Benhamou, C.; Tanguy, B.

    2015-09-01

    This study investigates the Warm Prestress (WPS) effect on 16MND5 (A508 Cl3) RPV steel, irradiated up to a fluence of 13 ·1023 n .m-2 (E > 1 MeV) at a temperature of 288 ° C, corresponding to more than 60 years of operations in a French Pressurized Water Reactor (PWR). Mechanical properties, including tensile tests with different strain rates and tension-compression tests on notched specimens, have been characterized at unirradiated and irradiated states and used to calibrate constitutive equations to describe the mechanical behavior as a function of temperature and fluence. Irradiation embrittlement has been determined based on Charpy V-notch impact tests and isothermal quasi-static toughness tests. Assessment of WPS effect has been done through various types of thermomechanical loadings performed on CT(0.5 T) specimens. All tests have confirmed the non-failure during the thermo-mechanical transients. Experimental data obtained in this study have been compared to both engineering-based models and to a local approach (Beremin) model for cleavage fracture. It is shown that both types of modeling give good predictions for the effective toughness after warm prestressing.

  7. On Key Factors Influencing Ductile Fractures of Dual Phase (DP) Steels

    SciTech Connect

    Sun, Xin; Choi, Kyoo Sil; Soulami, Ayoub; Liu, Wenning N.; Khaleel, Mohammad A.

    2009-11-25

    In this paper, we examine the key factors influencing ductile failure of various grades of dual phase (DP) steels using the microstructure-based modeling approach. Various microstructure-based finite element models are generated based on the actual microstructures of DP steels with different martensite volume fractions. These models are, then, used to investigate the influence of ductility of the constituent ferrite phase and also the influence of voids introduced in the ferrite phase on the overall ductility of DP steels. It is found that with volume fraction of martensite in the microstructure less than 15%, the overall ductility of the DP steels strongly depends on the ductility of the ferrite matrix, hence pre-existing micro voids in the microstructure significantly reduce the overall ductility of the steel. When the volume fraction of martensite is above 15%, the preexisting voids in the ferrite matrix does not significantly reduce the overall ductility of the DP steels, and the overall ductility is more influenced by the mechanical property disparity between the two phases. The applicability of the phase inhomogeneity driven ductile failure of DP steels is then discussed based on the obtained computational results for various grades of DP steels, and the experimentally obtained scanning electron microscopy (SEM) pictures of the corresponding grades of DP steels near fracture surface are used as evidence for result validations.

  8. The role of acetogens in microbially influenced corrosion of steel

    PubMed Central

    Mand, Jaspreet; Park, Hyung Soo; Jack, Thomas R.; Voordouw, Gerrit

    2014-01-01

    Microbially influenced corrosion (MIC) of iron (Fe0) by sulfate-reducing bacteria (SRB) has been studied extensively. Through a mechanism, that is still poorly understood, electrons or hydrogen (H2) molecules are removed from the metal surface and used as electron donor for sulfate reduction. The resulting ferrous ions precipitate in part with the sulfide produced, forming characteristic black iron sulfide. Hydrogenotrophic methanogens can also contribute to MIC. Incubation of pipeline water samples, containing bicarbonate and some sulfate, in serum bottles with steel coupons and a headspace of 10% (vol/vol) CO2 and 90% N2, indicated formation of acetate and methane. Incubation of these samples in serum bottles, containing medium with coupons and bicarbonate but no sulfate, also indicated that formation of acetate preceded the formation of methane. Microbial community analyses of these enrichments indicated the presence of Acetobacterium, as well as of hydrogenotrophic and acetotrophic methanogens. The formation of acetate by homoacetogens, such as Acetobacterium woodii from H2 (or Fe0) and CO2, is potentially important, because acetate is a required carbon source for many SRB growing with H2 and sulfate. A consortium of the SRB Desulfovibrio vulgaris Hildenborough and A. woodii was able to grow in defined medium with H2, CO2, and sulfate, because A. woodii provides the acetate, needed by D. vulgaris under these conditions. Likewise, general corrosion rates of metal coupons incubated with D. vulgaris in the presence of acetate or in the presence of A. woodii were higher than in the absence of acetate or A. woodii, respectively. An extended MIC model capturing these results is presented. PMID:24917861

  9. Influence of fretting on flexural fatigue of 304 stainless steel and mild steel

    NASA Technical Reports Server (NTRS)

    Bill, R. C.; Rohn, D. A.

    1978-01-01

    Fretting fatigue experiments conducted on 304 stainless steel using a flexural fatigue test arrangement with bolted on fretting pads demonstrated that fatigue life is reduced by at least a factor of 10 in the 265 to 334 MPa (38,500 - to 48,500 psi) nominal flexural fatigue stress range. In addition, experiments in which the fretting pads were removed after selected numbers of cycles, followed by continued flexural fatigue without fretting show that continued fretting beyond 50,000 cycles does not significantly further reduce fatigue life of 304 stainless steel at 317 MPa (46,000 psi). Microscopic examination of the fretted contact areas revealed fracture initiation sites as well as numerous cracks that did not propagate to failure. Flexural fretting fatigue experiments performed on mild steel showed an insensitivity of fatigue life to the incidence of fretting under flexural stress conditions of from 162 to 217 MPa (23,500 to 31,500 psi).

  10. Influence of Martensite Mechanical Properties on Failure Mode and Ductility of Dual Phase Steels

    SciTech Connect

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-04-01

    In this paper, the effects of the mechanical properties of the martensite phase on the failure mode and ductility of dual phase (DP) steels are investigated using a micromechanics-based finite element method. Actual microstructures of DP sheet steels obtained from scanning electron microscopy are used as representative volume element (RVE) in two-dimensional plane-stress finite element calculations. Failure is predicted as plastic strain localization in the RVE during deformation. The mechanical properties of the ferrite and martensite phases in a commercial DP 980 steel are obtained based on the in-situ X-ray diffraction measurements of a uniaxial tensile test. Computations are then conducted on the RVE in order to investigate the influence of the martensite mechanical properties and volume fraction on the macroscopic behavior and failure mode of DP steels. The computations show that, as the strength and volume fraction of the martensite phase increase, the ultimate tensile strength (UTS) of DP steels increases but the UTS strain and failure strain decrease. These results agree well with the general experimental observations on DP steels. Additionally, shear dominant failure modes usually develop for DP steels with lower martensite strengths, whereas split failure modes typically develop for DP steels with higher martensite strengths.

  11. Influence of Manufacturing Processes and Microstructures on the Performance and Manufacturability of Advanced High Strength Steels

    SciTech Connect

    Choi, Kyoo Sil; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-10-01

    Advanced high strength steels (AHSS) are performance-based steel grades and their global material properties can be achieved with various steel chemistries and manufacturing processes, leading to various microstructures. In this paper, we investigate the influence of supplier variation and resulting microstructure difference on the overall mechanical properties as well as local formability behaviors of advanced high strength steels (AHSS). For this purpose, we first examined the basic material properties and the transformation kinetics of TRansformation Induced Plasticity (TRIP) 800 steels from three different suppliers under different testing temperatures. The experimental results show that there is a significant supplier (i.e., manufacturing process) dependency of the TRIP 800 steel mechanical and microstructure properties. Next, we examined the local formability of two commercial Dual Phase (DP) 980 steels during stamping process. The two commercial DP 980 steels also exhibit noticeably different formability during stamping process in the sense that one of them shows severe tendency for shear fracture. Microstructure-based finite element analyses are carried out next to simulate the localized deformation process with the two DP 980 microstructures, and the results suggest that the possible reason for the difference in formability lies in the morphology of the hard martensite phase in the DP microstructure.

  12. Influence of Subsurface Structure on the Linear Reciprocating Sliding Wear Behavior of Steels with Different Microstructures

    NASA Astrophysics Data System (ADS)

    Sharma, S.; Sangal, S.; Mondal, K.

    2014-12-01

    The present work investigates the influence of subsurface microstructure on the linear reciprocating sliding wear behavior of a number of steels with ferrite-pearlitic, pearlitic, bainitic, and martensitic microstructures under dry unlubricated condition. The change in the underlying microstructure with depth from worn-out surface of steel sample intimately relates to the associated hardness variation and wear volume. The present paper is not about comparison of wear resistance of steels with different structures; rather it is on mutual influence of wear and substructure for individual microstructure. Inherent toughness of the matrix and ability of microstructural components to get deformed under the reciprocating action of the ball decide the wear resistance of the steels. Bainite has good amount of stability to plastic deformation. Ferrite shows severe banding due to wear action. Work hardening renders pearlite to be wear resistant. Temperature rise and associated tempering of martensite are observed during wear.

  13. Influence of Subsurface Structure on the Linear Reciprocating Sliding Wear Behavior of Steels with Different Microstructures

    NASA Astrophysics Data System (ADS)

    Sharma, S.; Sangal, S.; Mondal, K.

    2014-09-01

    The present work investigates the influence of subsurface microstructure on the linear reciprocating sliding wear behavior of a number of steels with ferrite-pearlitic, pearlitic, bainitic, and martensitic microstructures under dry unlubricated condition. The change in the underlying microstructure with depth from worn-out surface of steel sample intimately relates to the associated hardness variation and wear volume. The present paper is not about comparison of wear resistance of steels with different structures; rather it is on mutual influence of wear and substructure for individual microstructure. Inherent toughness of the matrix and ability of microstructural components to get deformed under the reciprocating action of the ball decide the wear resistance of the steels. Bainite has good amount of stability to plastic deformation. Ferrite shows severe banding due to wear action. Work hardening renders pearlite to be wear resistant. Temperature rise and associated tempering of martensite are observed during wear.

  14. Influence of Various Material Design Parameters on Deformation Behaviors of TRIP Steels

    SciTech Connect

    Choi, Kyoo Sil; Soulami, Ayoub; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2010-11-02

    In this paper, the microstructure-based finite element modeling method is used as a virtual design tool in investigating the respective influence of various material design parameters on the deformation behaviors of transformation induced plasticity (TRIP) steels. For this purpose, the separate effects of several different material design parameters, such as the volume fraction and stability of austenite phase and the strengths of the constituent phases, on the ultimate tensile strength (UTS) and ductility/formability of TRIP steels are quantitatively examined using different representative volume elements (RVEs) representing different TRIP steels. The computational results suggest that higher austenite stability is helpful in enhancing the ductility and formability of TRIP steels by delaying the martensitic transformation to a later stage, whereas increase of austenite volume fraction and/or ferrite strength alone is not beneficial to improve the performance of TRIP steels. The results in this study also indicate that various material design parameters must be adjusted concurrently to develop high performance TRIP steels. For example, the austenite strength should increase over the ferrite strength in order to induce the gradual/smooth martensitic transformation, and the strength disparity between the ferrite and the freshly-formed martensite phases should decrease in order to avoid higher stress/strain concentration along the phase boundaries. The modeling approach and results presented in this paper can be helpful in providing the deformation fundamentals for the development of high performance TRIP steels.

  15. Hydrogen attack - Influence of hydrogen sulfide. [on carbon steel

    NASA Technical Reports Server (NTRS)

    Eliezer, D.; Nelson, H. G.

    1978-01-01

    An experimental study is conducted on 12.5-mm-thick SAE 1020 steel (plain carbon steel) plate to assess hydrogen attack at room temperature after specimen exposure at 525 C to hydrogen and a blend of hydrogen sulfide and hydrogen at a pressure of 3.5 MN/sq m for exposure times up to 240 hr. The results are discussed in terms of tensile properties, fissure formation, and surface scales. It is shown that hydrogen attack from a high-purity hydrogen environment is severe, with the formation of numerous methane fissures and bubbles along with a significant reduction in the room-temperature tensile yield and ultimate strengths. However, no hydrogen attack is observed in the hydrogen/hydrogen sulfide blend environment, i.e. no fissure or bubble formation occurred and the room-temperature tensile properties remained unchanged. It is suggested that the observed porous discontinuous scale of FeS acts as a barrier to hydrogen entry, thus reducing its effective equilibrium solubility in the iron lattice. Therefore, hydrogen attack should not occur in pressure-vessel steels used in many coal gasification processes.

  16. Influence of microstructural anisotropy on the spallation of 1080 eutectoid steel

    SciTech Connect

    Bourne, N. K.; Millett, J. C. F.; Lopez, M. F.; Vecchio, K. S.; Gray, G. T. , III

    2001-01-01

    While the influence of crystallographic texture on elastic and plastic constitutive response has seen extensive investigation in recent years, the influence of texture on the dynamic fracture of engineering materials remains less extensively explored. In particular, the influence of anisotropy, both textural and morphological, on the spallation behavior of materials remains poorly quantified. In this study, the spallation response of 1080-steel has been studied as a function of microstructural morphological anisotropy. In this study the influence of elongated MnS stringers, resident within a crystallographically isotropic eutectoid steel, on the spallation response of 1080 steel was investigated. That of a fully-pearlitic 1080 steel loaded to 5 GPa was found to be dominated by the heterogeneous nucleation of damage normal and orthogonal to the MnS stringers. Delamination between the matrix pearlitic microstructure and the MnS stringers was seen to correlate to a significantly lower pull-back signal during transverse loading than to that parallel to the stringer axis. The 'pull-back' signals and post-spallation metallographic observations are discussed with reference to the influence of microstructural anisotropy on void nucleation and growth.

  17. INFLUENCE OF MICROSTRUCTURAL ANISOTROPY ON THE SPALLATION OF 1080 EUTECTOID STEEL

    SciTech Connect

    G.T. GRAY; M.F. LOPEZ; ET AL

    2001-06-01

    While the influence of crystallographic texture on elastic and plastic constitutive response has seen extensive investigation in recent years, the influence of texture on the dynamic fracture of engineering materials remains less extensively explored. In particular, the influence of anisotropy, both textural and morphological, on the spallation behavior of materials remains poorly quantified. In this study, the spallation response of 1080-steel has been studied as a function of microstructural morphological anisotropy. In this study the influence of elongated MnS stringers, resident within a crystallographically isotropic eutectoid steel, on the spallation response of 1080 steel was investigated. That of a fully-pearlitic 1080 steel loaded to 5 GPa was found to be dominated by the heterogeneous nucleation of damage normal and orthogonal to the MnS stringers. Delamination between the matrix pearlitic microstructure and the MnS stringers was seen to correlate to a significantly lower pull-back signal during transverse loading than to that parallel to the stringer axis. The ''pull-back'' signals and post-spallation metallographic observations are discussed with reference to the influence of microstructural anisotropy on void nucleation and growth.

  18. Influence of surface finish on the cleanability of stainless steel.

    PubMed

    Frank, J F; Chmielewski, R

    2001-08-01

    Stainless steel for fabricating food processing equipment is available with various surface finishes. The objective of this research was to determine the effect of surface finish on cleanability. Nine samples of stainless steel, type 304, from various manufacturers including no finish (hot rolled and pickled), #4 finish, 2B mechanical polished, and electropolished were tested. Cleanability was assessed by using coupon samples soiled with either cultured milk inoculated with spores of Bacillus stearothermophilus or by growth of a Pseudomonas sp. biofilm. Samples were cleaned by immersion in a turbulent bath of 1.28% sodium hydroxide at 66 degrees C for 3 min followed by a sterile water rinse, neutralizing in 0.1% phosphoric acid for 30 s, rinsing in phosphate buffer, sanitizing in 100 ppm hypochlorite, neutralizing in sodium thiosulfate, and drying. To determine residual milk soil, coupon samples were covered with PM indicator agar and incubated for 25 h at 58 degrees C. Other coupons were subjected to an additional 10 soiling or cleaning cycles, and the residual protein was measured by using epifluorescent microscopy and image analysis. Results indicate that the spore count was more precise for measuring initial cleanability of the finished samples, and the protein residue determination was useful for determining the effect of repeated cleaning. Data on the removal of milk soil suggest that stainless steel should be purchased based on measures of surface defects rather than finish type. Surface defects, as determined using a surface roughness gauge, produced a correlation of 0.82 with spore counts. Data also indicated that biofilm was more difficult to remove than milk-based soil. PMID:11510656

  19. Assessment of the Critical Parameters Influencing the Edge Stretchability of Advanced High-Strength Steel Sheet

    NASA Astrophysics Data System (ADS)

    Pathak, N.; Butcher, C.; Worswick, M.

    2016-09-01

    The edge formability of ferritic-martensitic DP (dual-phase) and ferritic-bainitic CP (complex-phase) steels was evaluated using a hole expansion test for different edge conditions. Hole expansion tests involving the standard conical punch as well as a custom flat punch were performed to investigate formability when the hole is expanded out-of-plane (conical punch) and in-plane using the flat punch. A range of edge conditions were considered, in order to isolate the influence of a range of factors thought to influence edge formability. The results demonstrate that work hardening and void damage at the sheared edge govern formability, while the sheared surface quality plays a minor or secondary role. A comparison of the edge stretching limits of DP and CP steels demonstrates the advantages of a ferritic-bainitic microstructure for forming operations with severe local deformation as in a stretch-flanging operation. A comparison of a traditional DP780 steel with a CP steel of similar strength showed that the edge stretching limit of the CP steel was three times larger than that of the DP780.

  20. Influence of ultrasonic cavitation on passive film of stainless steel.

    PubMed

    Wang, Bao-Cheng; Zhu, Jin-hua

    2008-03-01

    The electrochemical behaviors of passive film of stainless steel 0Cr13Ni5Mo under the condition of static state (quiescence) and ultrasonic cavitation in the HCl solution have been studied by means of polarization curve, electrochemical impedance spectroscopy (EIS) and capacitance potential measurement. The results indicate that the passive film shows a multi layer structure distribution, and presents a p-type semiconductor property under the condition of quiescence. The stability of passive film decreases, the semiconducting property changes to an n-type semiconductor in the presence of cavitation. The amount of transition electrons from valence band because of cavitation is related to the height of Fermi level of passive film semiconductor. PMID:17584517

  1. Green rusts in electrochemical and microbially influenced corrosion of steel

    NASA Astrophysics Data System (ADS)

    Refait, Philippe; Abdelmoula, Mustapha; Génin, Jean-Marie R.; Sabot, René

    2006-06-01

    Green rusts have been identified as corrosion products of steel in neutral or slightly alkaline aqueous media. They were mainly observed in carbonated media, where the carbonated green rust is obtained, and in seawater, where the sulphated variety is obtained. In the first case, the formation of the carbonated green rust competes with that of siderite FeCO 3. It is favoured when the dissolution of iron is accompanied by the reduction of dissolved oxygen and the formation of OH - ions. In the second case, the formation of the sulphated variety competes with that of the chlorinated variety. The sulphated green rust is obtained since the layered structure of green rusts is characterised by a strong affinity for divalent anions. Finally, the oxidation of green rusts leads to the various constituents of 'common' rust. The conditions favouring the formation of a ferric compound keeping the crystal structure of green rusts is discussed. To cite this article: P. Refait et al., C. R. Geoscience 338 (2006).

  2. Heat treatment temperature influence on ASTM A890 GR 6A super duplex stainless steel microstructure

    SciTech Connect

    Martins, Marcelo; E-mail: marcelo.martins@sulzer.com; Casteletti, Luiz Carlos

    2005-09-15

    Duplex and super duplex stainless steels are ferrous alloys with up to 26% chromium, 8% nickel, 5% molybdenum and 0.3% nitrogen, which are largely used in applications in media containing ions from the halogen family, mainly the chloride ion (Cl{sup -}). The emergence of this material aimed at substituting Copper-Nickel alloys (Cupro-Nickel) that despite presenting good corrosion resistance, has mechanical properties quite inferior to steel properties. The metallurgy of duplex and super duplex stainless steel is complex due to high sensitiveness to sigma phase precipitation that becomes apparent, due to the temperatures they are exposed on cooling from solidification as well as from heat treatment processes. The objective of this study was to verify the influence of heat treating temperatures on the microstructure and hardness of ASTM A890/A890M Gr 6A super duplex stainless steel type. Microstructure control is of extreme importance for castings, as the chemical composition and cooling during solidification inevitably provide conditions for precipitation of sigma phase. Higher hardness in these materials is directly associated to high sigma phase concentration in the microstructure, precipitated in the ferrite/austenite interface. While heat treatment temperature during solution treatment increases, the sigma phase content in the microstructure decreases and consequently, the material hardness diminishes. When the sigma phase was completely dissolved by the heat treatment, the material hardness was influenced only due to ferrite and austenite contents in the microstructure.

  3. The factors influencing urinary arsenic excretion and metabolism of workers in steel and iron smelting foundry.

    PubMed

    Shuhua, Xi; Qingshan, Sun; Fei, Wang; Shengnan, Liu; Ling, Yan; Lin, Zhang; Yingli, Song; Nan, Yan; Guifan, Sun

    2014-01-01

    In order to evaluate the degree of arsenic (As) exposure and the factors influencing urinary As excretion and metabolism, 192 workers from a steel and iron smelting plant, with different type of work in production such as roller, steel smelting, iron smelting and metallic charge preparation, were recruited. Information about characteristics of each subject was obtained by questionnaire and inorganic As (iAs), monomethylarsonic acid (MMA), dimethylarsinic acid (DMA) in urine were determined. The results showed that steel smelters had significantly higher concentrations of DMA and total As (TAs) than rollers and metallic charge preparation workers, and iron and steel smelters had a higher value of primary methylation index and lower proportion of the iAs (iAs%) than rollers and metallic charge preparation workers. In steel smelters, urinary As level exceeded the biological exposure index (BEI) limit for urinary As of 35 μg/l by 65.52%, and higher than metallic charge preparation workers (35.14%). The individuals consumed seafood in recent 3 days had a higher TAs than the individuals without seafood consumption. Multivariate logistic regression analysis showed that different jobs, taken Chinese medicine of bezoar and seafood consumption in recent 3 days were significantly associated with urinary TAs exceeded BEI limit value 35 μg/l. Our results suggest that workers in steel and iron smelting plant had a lower level of As exposure, and seafood consumption and taking Chinese medicine of bezoar also could increase the risk of urinary TAs exceeded BEI limit value.

  4. Influence of Direct Quenching on Microstructure and Mechanical Properties of Steel Plate for Large Oil Storage Tanks

    NASA Astrophysics Data System (ADS)

    Xiao, Guizhi; di, Hongshuang; Zhu, Fuxian; Chen, Bingzhang; Qiu, Bing

    2010-08-01

    The influence of direct quenching on microstructure and mechanical properties of high performance steel plates for large oil storage tanks was studied. The direct quenched and tempered (DQ&T) steel plates were rolled at different finish rolling temperatures (1113 and 1173 K), and their microstructures and mechanical properties were compared with those of reheat quenched and tempered (RQ&T) steel plate. The optical microscopy of the DQ steel shows deformed grains elongated along the rolling direction, while complete equiaxed grains are visible in RQ steel. Transmission electron microscopy (TEM) of the DQ steel shows refined lath martensite with high density of dislocations, which acts as preferred precipitation sites for NbC or Nb(C,N) particles during tempering. In all the plates, strength decreases with increasing tempering temperature. The strength of RQ steel increased significantly compared with that of DQ steel at the higher tempering temperature, which leads to better tempering resistance in DQ steels. The optimum combination of strength and toughness (yield strength (YS) reaches 585 MPa, tensile strength (TS) 667 MPa, and Charpy impact energy at 253 K of 291 J) in the DQ steels is achieved by quenching at 1113 K and tempering at 923 K.

  5. Influence of grain size on ultrasonic spectral parameters in AISI type 316 stainless steel

    SciTech Connect

    Kumar, A.; Jayakumar, T.; Palanichamy, P.; Raj, B.

    1999-01-08

    The grain size of a material is an important engineering parameter which influences the mechanical properties such as fatigue, creep, yield strength, impact transition temperature, etc. The reliability of the ultrasonic methods for grain size measurement, particularly amplitude based measurements are highly dependent upon the couplant condition. Therefore, application of these methods may be difficult for some practical applications, where uniform couplant condition can not be maintained. Therefore, it would be useful if a simplified method is developed, which could be used on-line and is free from the above mentioned limitations of the other methods. The shift in the spectral peak frequency has been used for microstructural characterization in carbon steel and for evaluation of structural variations induced by tensile deformation in SUS304 stainless steel. The spectral peak frequency in SUS304 steel was found to increase with increase in the tensile elongation. This was attributed to formation and growth of martensite structures due to tensile deformation resulting in smaller crystalline grains, thus reducing the attenuation due to ultrasonic scattering. The peak frequency has also been found to shift with the change in the grain size in Inconel 600 and copper. In the present study, the shift in the spectral peak frequency and the change in full width at half maximum (FWHM) of the autopower spectrum are correlated with the grain size in AISI type 316 austenitic stainless steel, a widely used structural material in nuclear, chemical, fertilizer and many other industries.

  6. Influence of uranium on corrosion of stainless steel in solutions of fluoride in nitric acid

    SciTech Connect

    Kurtenov, M.M.

    1985-09-01

    Stainless steels corrode rapidly in solutions of fluoride in nitric acid; the higher the fluoride ion content, the more intense is the corrosion. The activating effect of the fluoride ions mainly reduces to dissolution of the oxide films. Small amounts somewhat retard the cathodic reduction of HNO/sub 3/. In this report the authors provide the results of an investigation of the influence of uranium ions on the corrosion-electrochemical behavior of stainless steel 12Kh18N10T in solutions of up to 10 moles/liter of HNO/sub 3/, with fluoride ions up to 0.1 mole/liter. The authors conclude that the retardation of corrosion of stainless steel by uranium, zirconium and aluminum ions in solutions of fluorides in nitric acid is mainly due to the formation of strong complexes of these metals with fluorine ions, leading to a reduction of the number of free HF molecules in the solution. The stronger the complex of metal with fluorine, the higher the corrosion resistance of the stainless steel in a solution of fluoride in nitric acid.

  7. Influence of thermal aging on microstructure and mechanical properties of CLAM steel

    NASA Astrophysics Data System (ADS)

    Huang, Lixin; Hu, Xue; Yang, Chunguang; Yan, Wei; Xiao, Furen; Shan, Yiyin; Yang, Ke

    2013-11-01

    In order to investigate the influence of thermal aging on microstructure and mechanical properties of CLAM (China low activation martensitic) steel, a comparison study was made on the as-tempered and the aged steels. The tempered CLAM steels were subjected to aging treatment at 600 °C for 1100 h and 3000 h, and at 650 °C for 1100 h, respectively. The changes of microstructure were characterized by both transmission electron microscope (TEM) and scanning electron microscope (SEM). The mechanical properties were evaluated by Charpy impact, tensile and Vickers hardness tests. The upper shelf energy (USE) of the thermal aged CLAM steel decreased with the extension of aging time, while the yield strength changed slightly. After long-term thermal aging, the MX type precipitates remained stable. The coarsening of M23C6 and the formation of Laves phase were confirmed by scanning/transmission electron microscopes. The Laves phase was the main factor leading to the increase of DBTT.

  8. Influence of multi-element ion beam bombardment on the corrosion behavior of iron and steel

    SciTech Connect

    Wei, Tian; Run, Wu; Weiping, Cai; Rutao, Wang ); Godechot, X.; Brown, I. )

    1991-06-01

    The effect of multi-element ion implantation on the corrosion resistance to acid solution has been studied for stainless steel, medium carbon steel, pure iron, and chromium-deposited iron. The implanted elements were Cu, Mo, Cr, Ni, Yb and Ti at doses of each species of from 5 {times} 10{sup 15} to 1 {times} 10{sup 17} cm{sup {minus}2} and at ion energies of up to 100 keV. The stainless steel used was 18-8 Cr-Ni, and the medium carbon steel was 0.45% C. The implanted samples were soaked in dilute sulfuric acid solution for periods up to 48 hours and the weight loss measured by atomic absorption spectroscopy. The kinetic parameter values describing the weight loss as a function of time were determined for all samples. In this paper we summarize the corrosion resistance behavior for the various different combinations of implanted species, doses, and substrates. The influence of the composition and structure of the modified surface layer is discussed.8 refs., 5 figs., 2 tabs.

  9. Influence of Yield Condition on the Accuracy of Earing Prediction for Steel Sheets

    NASA Astrophysics Data System (ADS)

    Gösling, Marco

    2016-08-01

    This paper is dealing with the material modelling of steel sheets and is focused on the input parameters for a correct earing prediction. The cause of earing is the anisotropy of the rolled sheet which is usually modelled by a yield criterion. In a first study earing predictions with the Hill’48 yield criterion and with the Barlat’2000 yield criterion are conducted for different steel grades between 200 and 800 MPa yield strength. A comparison of the results shows that the Barlat’2000 yield criterion leads in almost all cases to a better earing prediction. In a second study the measurements for the Barlat’2000 law were analysed, to find the main parameter influencing the accuracy in earing prediction. The results of this study show that it is not affected by the biaxial measurements, but by the yield strength in 45° regarding to rolling direction.

  10. Influence of hydrogen-oxidizing bacteria on the corrosion of low carbon steel: Local electrochemical investigations.

    PubMed

    Moreira, Rebeca; Schütz, Marta K; Libert, Marie; Tribollet, Bernard; Vivier, Vincent

    2014-06-01

    Low carbon steel has been considered a suitable material for component of the multi-barrier system employed on the geological disposal of high-level radioactive waste (HLW). A non negligible amount of dihydrogen (H2) is expected to be produced over the years within the geological repository due to the anoxic corrosion of metallic materials and also to the water radiolysis. The influence of the activity of hydrogen-oxidizing bacteria (HOB) and iron-reducing bacteria (IRB) on carbon steel corrosion is considered in this study because of the high availability of energetic nutriments (H2, iron oxides and hydroxides) produced in anoxic disposal conditions. Local electrochemical techniques were used for investigating the activity of IRB as a promoter of local corrosion in the presence of H2 as electron donor. A local consumption of H2 by the bacteria has been evidenced and impedance measurements indicate the formation of a thick layer of corrosion products.

  11. Influence of delta ferrite and dendritic carbides on the impact and tensile properties of a martensitic chromium steel

    NASA Astrophysics Data System (ADS)

    Schäfer, L.

    1998-10-01

    Martensitic chrome steels with a high content of chromium incline to form delta ferrite frequently accompanied by massive dendritic carbide precipitations. Both phases mostly influence the mechanical properties of this steel in countercurrent manner. The relatively soft delta ferrite causes an increase of ductility and toughness, whilst the brittle dendritic carbides decreases both. Both phases mostly decrease the strength of the steel. One or the other influence will be dominant in dependence of the quantitative relation of the two phases. This is the cause for very different statements in the literature. The dendritic carbides should be avoided using a cooling rate of more than 10 3 K/min after the austenitization, because this phase mostly impairs the mechanical properties of the steel. However, the delta ferrite without dendritic carbides can be tolerated mostly.

  12. Influence of Cooling Rate on Phase Formationin Spray-Formed H13 Tool Steel

    SciTech Connect

    K. M. Mchugh; Y. Lin; Y. Zhou; E. J. Lavernia

    2006-04-01

    Spray forming is an effective way to process many tool steels into near-net-shape molds, dies and related tooling. The general approach involves depositing atomized droplets onto a refractory pattern in order to image the pattern’s features. The pattern is removed and the die is fitted into a standard holding fixture. This approach results in significant cost and lead-time savings compared to conventional machining, Spray-formed dies perform well in many industrial forming operations, oftentimes exhibiting extended die life over conventional dies. Care must be exercised when spray forming tool steel dies to minimize porosity and control the nature and distribution of phases and residual stresses. Selection of post-deposition heat treatment is important to tailor the die’s properties (hardness, strength, impact energy, etc.) for a particular application. This paper examines how the cooling rate and other processing parameters during spray processing and heat treatment of H13 tool steel influence phase formation. Results of case studies on spray-formed die performance in forging, extrusion and die casting, conducted by industry during production runs, will be described.

  13. Influence of Alginate on Attachment of Vibrio spp. to Stainless Steel Surfaces in Seawater

    PubMed Central

    Gordon, Andrew S.

    1987-01-01

    The influence of alginate on the attachment of Vibrio alginolyticus and Vibrio pelagius biovar II to stainless steel was investigated. When the bacteria were in stationary phase, alginate decreased the number of attached bacteria in the case of each Vibrio sp. In contrast, when V. pelagius biovar II was grown on alginate and harvested in log phase, attachment was increased. This effect may be due to nutrient availability at the surface or to receptors on the bacterial surface which interact with alginate adsorbed to the metal. PMID:16347345

  14. 316L stainless steel tubes corrosion influenced by SRB in sea water

    SciTech Connect

    Yoffe, P.

    1997-08-01

    A tube made from SS316L was attacked by stagnated sea water. The typical onion form of the pits were obscured in welded and unwelded sectors of the tube. Iron sulfides FeS{sub 1{minus}x} and FeS{sub 2} (in pyrite form) were observed on effected surface of the tube, in addition to iron chloride and oxide/hydroxide. Theoretical investigation was based on cluster model of alloy and thermodynamic/kinetic characterization of possible reactions. It was concluded that microbially influenced sulfidizing played an accelerating role in the failure that exhibited the typical characteristics for stagnated sea water effect to chromium-nickel stainless steel.

  15. The influence of gouge defects on failure pressure of steel pipes

    NASA Astrophysics Data System (ADS)

    Alang, N. A.; Razak, N. A.; Zulfadli, M. R.

    2013-12-01

    Failure pressure of API X42 steel pipes with gouge defects was estimated through a nonlinear finite element (FE) analysis. The effect of gouge length on failure pressure of different pipe diameters was investigated. Stress modified critical strain (SMCS) model was applied as in predicting the failure of the pipe. The model uses strain based criteria to predict the failure. For validation of the model, the FE results were compared to experimental data in literature showing overall good agreement. The results show that the gouge length has significant influence on failure pressure. A smaller pipe diameter gives highest value of failure pressure.

  16. Influence of rare earth metals on the nucleation and solidification behavior of iron and 1045 steel

    NASA Astrophysics Data System (ADS)

    Li, H.; McLean, A.; Rutter, J. W.; Sommerville, I. D.

    1988-06-01

    Two series of experiments have been conducted to determine the influence of rare earth additions on the nucleation and crystallization behavior of pure iron and 1045 steel. In the first series, additions of rare earth suicide or cerium dioxide powder to two-Kg 1045 steel ingots indicated that rare earth suicide can refine the as-cast structure of such ingots. However, if the holding time after rare earth silicide addition is over two minutes, the grain refinement decreases. With cerium dioxide additions, a relatively large columnar zone was obtained. In the second series, the effects of cerium metal or cerium dioxide powder additions on the degree of undercooling obtainable in pure iron and 1045 steel were examined by the lévitation melting method. Surface tension measurements of the levitated droplets were carried out at the same time to investigate the possible effects of surface tension variations on the nucleation and crystallization behavior of the metals. The experimental data show that rare earth inclusions can greatly reduce the degree of undercooling of iron and steel, and that a small amount of dissolved cerium can further reduce the degree of undercooling of levitated droplets. The structure and reaction products obtained with Fe-Ce levitated droplets were examined with both optical and scanning electron microscopy as well as X-ray diffraction analysis. The experimental results clearly indicated that cerium solute redistribution during solidification is the dominant factor in refining the as-cast structure. A nucleation and solidification model for the Fe-Ce levitated droplets has been developed, which can successfully explain the experimental results.

  17. The Influence of Corrosion and Cross-Section Diameter on the Mechanical Properties of B500c Steel

    NASA Astrophysics Data System (ADS)

    Apostolopoulos, Ch. Alk.

    2009-03-01

    Corrosion is a negative contributor on the structural integrity of concrete structures and leads to degradation of the mechanical properties of steel rebar. Exposure to chloride, seawater, salt and saltwater and deicing chemical environments influences the concrete-steel bond and weakens it. A considerable strength factor of the two-phase steel B500c (martensitic, ferritic-perlitic) is considered to be the outer martensitic cortex thickness, which varies according to the area of the rebar cross section. In order to evaluate the influence of corrosion and the size of the area on the mechanical properties of B500c steel, an experimental investigation was conducted on B500c ribbed steel rebar of 8, 12, 16, and 18 mm diameter, and which were artificially corroded for 10, 20, 30, 45, 60, 90, and 120 days. The laboratory tests suggest that corrosion duration and rebar cross-sectional area size had a significant impact on the strength and ductility degradation of the specimens. The tensile mechanical properties before and after corrosion indicated progressive variation and drastic drop in their values. The extended salt spray exposure enhanced the damage and created pits and notches, resulting in stress concentration points and progressive reduction of ductility and available energy. Anti-seismic design and codes that ignore the influence of the size of the cross-section area and the level of corrosion and mechanical behavior of reinforcing steel could lead to unpredictable performance during severe ground motion.

  18. Influence of severe plastic deformation on the structure and properties of ultrahigh carbon steel wire

    SciTech Connect

    Leseur, D R; Sherby, O D; Syn, C K

    1999-07-01

    Ultrahigh-carbon steel wire can achieve very high strength after severe plastic deformation, because of the fine, stable substructures produce. Tensile strengths approaching 6000 MPa are predicted for UHCS containing 1.8%C. This paper discusses the microstructural evolution during drawing of UHCS wire, the resulting strength produced and the factors influencing fracture. Drawing produces considerable alignment of the pearlite plates. Dislocation cells develop within the ferrite plates and, with increasing strain, the size normal to the axis ({lambda}) decreases. These dislocation cells resist dynamic recovery during wire drawing and thus extremely fine substructures can be developed ({lambda} < 10 nm). Increasing the carbon content reduces the mean free ferrite path in the as-patented wire and the cell size developed during drawing. For UHCS, the strength varies as {lambda}{sup {minus}5}. Fracture of these steels was found to be a function of carbide size and composition. The influence of processing and composition on achieving high strength in these wires during severe plastic deformation is discussed.

  19. Influence of environment on the fatigue crack growth behaviour of 12% Cr steel.

    PubMed

    Schönbauer, Bernd M; Stanzl-Tschegg, Stefanie E

    2013-12-01

    In the present work, the influence of different environments on the fatigue crack growth behaviour of 12% Cr steam turbine blade steel is investigated. Fatigue crack growth rates (FCGRs) in the near threshold regime are measured with ultrasonic fatigue testing technique. Fatigue tests are performed in vacuum, air and different aqueous environments with defined chloride and oxygen content. Furthermore, the influence of different stress ratios is investigated. It is found that crack propagation is not necessarily enhanced with increasing corrosiveness. In the aqueous environments, the FCGRs below 10⁻⁸ m/cycle are lower than in air. The threshold stress intensity factor ranges are higher or equal. Observation of the fracture surfaces shows oxide formation and partly intergranular fracture for specimens tested in aqueous environments. Crack closure effects seem to be responsible for this unexpected behaviour. PMID:23490013

  20. Influence of environment on the fatigue crack growth behaviour of 12% Cr steel.

    PubMed

    Schönbauer, Bernd M; Stanzl-Tschegg, Stefanie E

    2013-12-01

    In the present work, the influence of different environments on the fatigue crack growth behaviour of 12% Cr steam turbine blade steel is investigated. Fatigue crack growth rates (FCGRs) in the near threshold regime are measured with ultrasonic fatigue testing technique. Fatigue tests are performed in vacuum, air and different aqueous environments with defined chloride and oxygen content. Furthermore, the influence of different stress ratios is investigated. It is found that crack propagation is not necessarily enhanced with increasing corrosiveness. In the aqueous environments, the FCGRs below 10⁻⁸ m/cycle are lower than in air. The threshold stress intensity factor ranges are higher or equal. Observation of the fracture surfaces shows oxide formation and partly intergranular fracture for specimens tested in aqueous environments. Crack closure effects seem to be responsible for this unexpected behaviour.

  1. Influence of Corrosion on the Abrasion of Cutter Steels Used in TBM Tunnelling

    NASA Astrophysics Data System (ADS)

    Espallargas, N.; Jakobsen, P. D.; Langmaack, L.; Macias, F. J.

    2015-01-01

    Abrasion on tunnel boring machine (TBM) cutters may be critical in terms of project duration and costs. Several researchers are currently studying the degradation of TBM cutter tools used for excavating hard rock, soft ground and loose soil. So far, the primary focus of this research has been directed towards abrasive wear. Abrasive wear is a very common process in TBM excavation, but with a view to the environment in which the tools are working, corrosion may also exert an influence. This paper presents a selection of techniques that can be used to evaluate the influence of corrosion on abrasion on TBM excavation tools. It also presents the influence of corrosion on abrasive wear for some initial tests, with constant steel and geomaterial and varying properties of the excavation fluids (soil conditioners, anti-abrasion additives and water). The results indicate that the chloride content in the water media greatly influences the amount of wear, providing evidence of the influence of corrosion on the abrasion of the cutting tools. The presence of conditioning additives tailored to specific rock or soil conditions reduces wear. However, when chloride is present in the water, the additives minimise wear rates but fail to suppress corrosion of the cutting tools.

  2. Microbiologically influenced corrosion of stainless steel weld and base metal -- 4 year field test results

    SciTech Connect

    Felder, C.M.; Stein, A.A.

    1994-12-31

    This paper presents the results obtained from a 4-year test program to determine the effects of microbiologically influenced corrosion (MIC) on piping materials under service conditions representative of a fresh water cooling water system. The test was performed in a field installed test loop and was constructed to operate under four typical flow conditions: continuous flow at 4--6 fps (1.2--1.8 m/s), continuous flow at 0.5--1 fps (0.15--0.3 m/s), intermittent flow, and stagnant. Test materials consisted of pipe spools as well as coupons fabricated from Type 304, Type 316, Type 316L, and 6-percent molybdenum stainless steel, and titanium pipe. The pipe spools and coupons contained girth welds; the stainless steel girth welds were made with high and low heat inputs. Two types of bacterial colonization, bulbous nodules and shiny flat deposits, were observed in both weld metal and base metal of the Type 300 series materials, including Type 316L. Three different MIC morphologies were observed: pits with small openings and extensive tunneling, open pits, and shallow surface attack. A correlation was found to exist between the type of bacteria colonization, the MIC morphology, and the metallurgical characteristics of the materials. The MIC was not preferential to sensitized regions but was found to be related to residual cold work in the material.

  3. Effect of W-TiO2 composite to control microbiologically influenced corrosion on galvanized steel.

    PubMed

    Basheer, Rubina; Ganga, G; Chandran, R Krishna; Nair, G M; Nair, Meena B; Shibli, S M A

    2013-06-01

    Microorganisms tend to colonize on solid metal/alloy surface in natural environment leading to loss of utility. Microbiologically influenced corrosion or biocorrosion usually increases the corrosion rate of steel articles due to the presence of bacteria that accelerates the anodic and/or cathodic corrosion reaction rate without any significant change in the corrosion mechanism. An attempt was made in the present study to protect hot-dip galvanized steel from such attack of biocorrosion by means of chemically modifying the zinc coating. W-TiO2 composite was synthesized and incorporated into the zinc bath during the hot-dipping process. The surface morphology and elemental composition of the hot-dip galvanized coupons were analyzed by scanning electron microscopy and energy dispersive X-ray spectroscopy. The antifouling characteristics of the coatings were analyzed in three different solutions including distilled water, seawater, and seawater containing biofilm scrapings under immersed conditions. Apart from electrochemical studies, the biocidal effect of the composite was evaluated by analyzing the extent of bacterial growth due to the presence and absence of the composite based on the analysis of total extracellular polymeric substance and total biomass using microtiter plate assay. The biofilm-forming bacteria formed on the surface of the coatings was cultured on Zobell Marine Agar plates and studied. The composite was found to be effective in controlling the growth of bacteria and formation of biofilm thereafter.

  4. Microbiological influenced corrosion resistance characteristics of a 304L-Cu stainless steel against Escherichia coli.

    PubMed

    Nan, Li; Xu, Dake; Gu, Tingyue; Song, Xiu; Yang, Ke

    2015-03-01

    Cu-bearing antibacterial stainless steels have been gaining popularity in recent years due to their strong antibacterial performances. However, only a few studies were reported for their actual performances against microbiologically influenced corrosion (MIC). In this study, electrochemical methods and surface analytical techniques were applied to study the MIC resistance characteristics of a 304L-Cu stainless steel (SS) against Escherichia coli in comparison with 304L SS as control. Corrosion tests for specimens after a 21-day exposure to a Luria-Bertani (LB) culture medium with E. coli demonstrated that the 304L-Cu SS considerably reduced the maximum MIC pit depth and the specific weight loss compared with 304L SS (8.3μm and 0.2mg/cm(2) vs. 13.4μm and 0.6mg/cm(2)). Potentiodynamic polarization tests showed that the corrosion current density of the 304L-Cu SS was as much as 4 times lower than that of the 304L SS, indicating that the 304L-Cu SS is a better choice for applications in MIC-prone environments.

  5. Influence of nitrogen in the shielding gas on corrosion resistance of duplex stainless steel welds

    NASA Astrophysics Data System (ADS)

    Bhatt, R. B.; Kamat, H. S.; Ghosal, S. K.; de, P. K.

    1999-10-01

    The influence of nitrogen in shielding gas on the corrosion resistance of welds of a duplex stainless steel (grade U-50), obtained by gas tungsten arc (GTA) with filler wire, autogenous GTA (bead-on-plate), electron beam welding (EBW), and microplasma techniques, has been evaluated in chloride solutions at 30 °C. Pitting attack has been observed in GTA, electron beam welding, and microplasma welds when welding has been carried out using pure argon as the shielding gas. Gas tungsten arc welding with 5 to 10% nitrogen and 90 to 95% argon, as the shielding gas, has been found to result in an improved pitting corrosion resistance of the weldments of this steel. However, the resistance to pitting of autogenous welds (bead-on-plate) obtained in pure argon as the shielding gas has been observed to remain unaffected. Microscopic examination, electron probe microanalysis (EPMA), and x-ray diffraction studies have revealed that the presence of nitrogen in the shielding gas in the GTA welds not only modifies the microstructure and the austenite to ferrite ratio but also results in a nearly uniform distribution of the various alloying elements, for example, chromium, nickel, and molybdenum among the constitutent phases, which are responsible for improved resistance to pitting corrosion.

  6. Microbiologically influenced corrosion of stainless steel in a nuclear waste facility

    SciTech Connect

    Jenkins, C.F.; Doman, D.L.

    1992-01-01

    Corrosion in stainless steel cooling water piping in a nuclear waste processing facility occurred during an extended system lay-up. The failure characteristics indicated microbiologically influenced corrosion (MIC). The corrosion occurred at welds as pinhole penetrations in the surfaces, which opened into large subsurface void formations. Corrosive attack started in the heat-affected zones of the assembly welds, usually adjacent to fusion lines. Stepwise grinding, polishing, and etching in the affected areas revealed that voids generally grew in the wrought material as uniform, general corrosion. Tunneling (wormholing) erosion was also present. Selective attack occurred within the two-phase weld filler zone. The result was a void wall that was rough and porous-appearing, a consequence of preferential attack on the austenite. The three-dimensional spongy surface was studied optically and with the scanning electron microscope.

  7. Microbiologically influenced corrosion of stainless steel in a nuclear waste facility

    SciTech Connect

    Jenkins, C.F.; Doman, D.L.

    1992-12-31

    Corrosion in stainless steel cooling water piping in a nuclear waste processing facility occurred during an extended system lay-up. The failure characteristics indicated microbiologically influenced corrosion (MIC). The corrosion occurred at welds as pinhole penetrations in the surfaces, which opened into large subsurface void formations. Corrosive attack started in the heat-affected zones of the assembly welds, usually adjacent to fusion lines. Stepwise grinding, polishing, and etching in the affected areas revealed that voids generally grew in the wrought material as uniform, general corrosion. Tunneling (wormholing) erosion was also present. Selective attack occurred within the two-phase weld filler zone. The result was a void wall that was rough and porous-appearing, a consequence of preferential attack on the austenite. The three-dimensional spongy surface was studied optically and with the scanning electron microscope.

  8. Influence of water cavitation peening with aeration on fatigue behaviour of SAE1045 steel

    NASA Astrophysics Data System (ADS)

    Han, B.; Ju, D. Y.; Jia, W. P.

    2007-10-01

    Water cavitation peening (WCP) with aeration is a recent potential method in the surface enhancement techniques. In this method, a ventilation nozzle is adopted to improve the process capability of WCP by increasing the impact pressure, which is induced by the bubble collapse on the surface of components in the similar way as conventional shot peening. In this paper, fatigue tests were conducted on the both-edge-notched flat tensile specimens to assess the influences of WCP on fatigue behaviour of SAE1045 steel. The notched specimens were treated by WCP, and the compressive residual stress distributions in the superficial layer were measured by X-ray diffraction method. The tension-tension ( R = Smin/ Smax = 0.1, f = 10 Hz) fatigue tests and the fracture surfaces observation by scan electron microscopy (SEM) were conducted. The experimental results show that WCP can improve the fatigue life by inducing the residual compressive stress in the superficial layer of mechanical components.

  9. Influence of high deformation on the microstructure of low-carbon steel

    NASA Astrophysics Data System (ADS)

    Popa, Florin; Chicinaş, Ionel; Frunză, Dan; Nicodim, Ioan; Banabic, Dorel

    2014-03-01

    Low-carbon steel sheets DC04 used in the automotive industry were subjected to cold rolling for thickness reduction from 20% to 89%. The desired thickness was achieved by successive reductions using a rolling mill. The influence of thickness reduction on the microstructure was studied by scanning electron microscopy. Microstructure evolution was characterized by the distortion of grains and the occurrence of the oriented grain structure for high cold work. A mechanism of grain restructuring for high cold work was described. The occurrence of voids was discussed in relation with cold work. The evolution of voids at the grain boundaries and inside the grains was also considered. To characterize the grain size, the Feret diameter was measured and the grain size distribution versus cold work was discussed. The chemical homogeneity of the sample was also analyzed.

  10. Shock imprint and rolling direction influence upon the breaking tenacity for 2P armor steel

    NASA Astrophysics Data System (ADS)

    Zichil, V.; Coseru, A.; Schnakovszky, C.; Herghelegiu, E.; Radu, C.

    2016-08-01

    The state of art in present literature shows that the breaking tenacity of a material is influenced by the integrity of the structure. Since armors used in aviation and to protect military vehicles are frequently impact loaded, through the contact between armor sheet and projectiles, or other foreign bodies, the authors have proposed to study the dependence between the breaking tenacity of 2P armor steel depending on the direction of the rolling of the armor plate, of the geometry (spherical imprint, pyramidal and linear imprint) and the depth of the deformation that results after impact. Tests were conducted upon CT (ASTM E- 399) specimen type, using the critical factor of stress intensity during the state of planar strain.

  11. Influence of Laser Peening on Phase Transformation and Corrosion Resistance of AISI 321 steel

    NASA Astrophysics Data System (ADS)

    Karthik, D.; Swaroop, S.

    2016-07-01

    The objective of this study is to investigate the influence of laser peening without coating (LPwC) on austenitic to martensitic (γ → α') phase transformation and corrosion behavior of austenitic stainless steel AISI 321 in 3.5% NaCl environment. Results indicate that LPwC induces a large compressive residual stresses of nearly -854 MPa and γ → α' phase transformation of about 18% (volume fraction). Microstructures of peened surface confirmed the γ → α' phase transformation and showed no grain refinement. Hardness increased slightly with a case depth of 900 μm. Despite the smaller surface roughness introduced, corrosion resistance improved after peening due to compressive residual stresses.

  12. The Influence of Heat Treatment on the Microstructure and Machinability of a Prehardened Mold Steel

    NASA Astrophysics Data System (ADS)

    Hoseiny, Hamed; Caballero, Francisca G.; M'Saoubi, Rachid; Högman, Berne; Weidow, Jonathan; Andrén, Hans-Olof

    2015-05-01

    The machinability performance of a modified AISI P20 steel, heat treated to have the same hardness but three different microstructures, lower bainite, tempered martensite, and primary spheroidized carbides in a tempered martensite matrix, was studied. The microstructures were characterized using light optical and scanning electron microscopy and X-ray diffraction, and mechanical properties were compared by means of tensile and Charpy V-notch impact tests. The influence of microstructure and the resultant mechanical properties on machinability was studied in the context of single tooth end milling operation. The results showed that the material containing primary spheroidized carbides exhibited a superior machinability at the expense of a marginal loss of tensile strength and impact toughness, with comparable yield strength to that of the material containing tempered martensite. By contrast, the material with bainitic microstructure showed the lowest yield strength and the poorest machinability performance while having the highest uniform elongation.

  13. Influence of uniaxial, biaxial and plane strain pre-straining on the dynamic tensile properties of high strength sheet steels

    NASA Astrophysics Data System (ADS)

    Larour, P.; Verleysen, P.; Bleck, W.

    2006-08-01

    The influence of pre-straining and microstructure on the dynamic properties of car body high strength steels has been investigated at room temperature. The mechanical properties of a dual phase steel DP600, a TRIP steel TRIP700 and an austenitic steel AISI 301LN2B (1.4318) have been determined performing high speed servohydraulic and split-Hopkinson bar tensile tests in the strain rate range from 0.005s-1 up to 950s-1. The pre-straining modes and levels, respectively 10% uniaxial, 10% plane strain and 5% biaxial pre-straining, have been chosen in this investigation according to industrial use. 10% plane strain pre-straining brings the highest increase of yield and tensile strength values. 5% biaxial and 10% uniaxial pre-straining have similar effect on strength properties. The austenitic steel presents a pronounced minimum for tensile strength values at around 1/s. A combination of adiabatic heating and exothermic γ to α' transformation produces some significant softening effects in the austenitic steel grade.

  14. Study of Influence of Heat Treatment on Cyclic Properties of L21HMF Cast Steel

    NASA Astrophysics Data System (ADS)

    Mroziński, Stanisław; Golański, Grzegorz

    2016-07-01

    This work presents the results of studies of CrMoV cast steel after long-term service and after regenerative heat treatment (RHT). The cast steel was investigated in the conditions of static and changeable load. The tests were carried out at room temperature and 550 °C. The fatigue lifetime curves were determined and described using the Basquin-Manson-Coffin relationship. It has been shown that the cast steel after RHT is characterized by smaller range of plastic strain and bigger range of stress amplitude, with the same value of total strain, compared with the cast steel after service. For the cast steel after RHT, the observed fatigue properties were different in comparison with the cast steel after service at small and large strains. At room temperature (20 °C) and at elevated temperature (550 °C), there is an increase in the life of samples of the cast steel after RHT in comparison with the samples of the cast steel after service only in the area of large strains ( ɛ ac > 1.2%). For small strains ɛ ac < 0.50%, the life of the cast steel after RHT at the examined temperatures is shorter than that of the cast steel after service. The paper shows that regardless of an explicit improvement in the strength properties (the static and cyclic ones), as a result of the performed RHT, a complete improvement in the fatigue properties of the cast steel does not occur.

  15. Influence of Martensite Fraction on the Stabilization of Austenite in Austenitic-Martensitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Huang, Qiuliang; De Cooman, Bruno C.; Biermann, Horst; Mola, Javad

    2016-05-01

    The influence of martensite fraction ( f α') on the stabilization of austenite was studied by quench interruption below M s temperature of an Fe-13Cr-0.31C (mass pct) stainless steel. The interval between the quench interruption temperature and the secondary martensite start temperature, denoted as θ, was used to quantify the extent of austenite stabilization. In experiments with and without a reheating step subsequent to quench interruption, the variation of θ with f α' showed a transition after transformation of almost half of the austenite. This trend was observed regardless of the solution annealing temperature which influenced the martensite start temperature. The transition in θ was ascribed to a change in the type of martensite nucleation sites from austenite grain and twin boundaries at low f α' to the faults near austenite-martensite (A-M) boundaries at high f α'. At low temperatures, the local carbon enrichment of such boundaries was responsible for the enhanced stabilization at high f α'. At high temperatures, relevant to the quenching and partitioning processing, on the other hand, the pronounced stabilization at high f α' was attributed to the uniform partitioning of the carbon stored at A-M boundaries into the austenite. Reduction in the fault density of austenite served as an auxiliary stabilization mechanism at high temperatures.

  16. Research on key influence factors of laser overlap welding of automobile body galvanized steel

    NASA Astrophysics Data System (ADS)

    Chen, Genyu; Mei, Lifang; Zhang, Mingjun; Zhang, Yi; Wang, Zujian

    2013-02-01

    In views of structure characteristics of the auto-body parts, the influences of the beam incident angle and joint gap on the performance of laser overlap welded joints were investigated. The experimental results indicate that there were the critical values of beam incident angle and joint gap during laser overlap welding of galvanized steel. The thickness of sheet and the width of joint had a certain influence on the critical beam incident angle and the limit joint gap. With regard to thicker sheet, the limit joint gap can increase appropriately, but the critical beam incident angle should not be too big. With narrow weld width, the laser beam incident angle can increase appropriately, but the joint gap should not be bigger. Additionally, the critical beam incident angle and the limit joint gap were varied with the thickness of the upper sheet. The tensile-shear tests show that the maximum tensile-shear strength of the joint can be obtained with an optimized beam incident angle and joint gap.

  17. Influence of DIT Parameters on the Cementite Spheroidization in a Low-Alloy Medium Carbon Steel

    NASA Astrophysics Data System (ADS)

    Arruabarrena, Jon; López, Beatriz; Rodriguez-Ibabe, Jose M.

    2016-01-01

    The influence of strain, strain rate, and temperature on deformation-induced transformation (DIT) in a low-alloy medium carbon steel is studied. The strain promotes the nucleation of ferrite (deformation-induced ferrite) and also pearlite (deformation-induced pearlite), this last being characterized by a fine interlamellar spacing and morphological instability. At strains ɛ > 0.5, intragranular nucleation activates and further ferrite nucleation over the newly created α/ γ interface takes place, which gives rise to the precipitation of cementite (deformation-induced cementite) at the ferrite boundaries. Soft annealing treatments have been performed on the microstructures obtained by DIT, and the degree of spheroidization has been quantified by image analysis techniques. In comparison to non-deformed conditions, the application of DIT results in a higher degree of spheroidization after soft annealing. Moreover, the EBSD analysis denotes that ferrite grain size refinement is achieved with respect to non-deformed conditions. The degree of spheroidization is highly influenced by the applied strain level and subsequent holding temperature.

  18. Influence of inhibitors on the corrosion cracking resistance of 65G steel wire in hydrogen sulfide solutions

    SciTech Connect

    Lubenskii, A.P.; Sokolova, T.I.

    1987-07-01

    Protection from hydrogen sulfide corrosion in the recovery and transport of natural gas is done with the use of inhibitors. In this paper the authors present results of an investigation into the resistance of steel to cracking under stress in aqueous solutions of hydrogen sulfide and calcium chloride in the presence of candidate inhibitors. Cold drawn wire of 65G steel was used. All the inhibitors were found to increase the resistance of steel to stress cracking but the degree of their influence on this form of corrosion failure varied. The decrease in their ability to retard stress corrosion cracking was found to be cause by chlorine anions and not by other factors such as the salting-out action of calcium chloride.

  19. The influence of elastic deformation on the properties of the magnetoacoustic emission (MAE) signal for GO electrical steel

    NASA Astrophysics Data System (ADS)

    Piotrowski, Leszek; Chmielewski, Marek; Augustyniak, Boleslaw

    2012-08-01

    Magnetic properties of the grain oriented (GO) electrical steels are strongly affected by the stresses, both external and internal. The change is important even for the deformation resulting in stress level much lower than their yield limits. In this paper we present the results of investigation of the influence of compression and tension on the magnetoacoustic emission (MAE) signal properties. The experiment was performed with the help of bending machine in which the samples (0.3 mm thick, M140-30 S GO electrical steel) glued to the non-magnetic (austenitic steel) 8 mm thick bars were bent. The samples cut out in two directions (parallel and perpendicular to the rolling direction) were investigated. The elongation was measured directly with the help of tensometric bridge. Various parameters of the MAE signal, such as e.g. signal intensity and MAE peaks separation, have been examined.

  20. Influence of Martensite Volume Fraction on Impact Properties of Triple Phase (TP) Steels

    NASA Astrophysics Data System (ADS)

    Zare, Ahmad; Ekrami, A.

    2013-03-01

    Ferrite-bainite-martensite triple phase (TP) microstructures with different volume fractions of martensite were obtained by changing heat treatment time during austempering at 300 °C. Room temperature impact properties of TP steels with different martensite volume fractions ( V M) were determined by means of Charpy impact testing. The effects of test temperature on impact properties were also investigated for two selected microstructures containing 0 (the DP steel) and 8.5 vol.% martensite. Test results showed reduction in toughness with increasing V M in TP steels. Fracture toughness values for the DP and TP steels with 8.5 vol.% martensite were obtained from correlation between fracture toughness and the Charpy impact energy. Fractography of Charpy specimens confirmed decrease in TP steels' toughness with increasing V M by considering and comparing radial marks and crack initiation regions at the fracture surfaces of the studied steels.

  1. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    SciTech Connect

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  2. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    NASA Astrophysics Data System (ADS)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  3. Influence of copper on the structure and mechanical properties of pearlitic steels

    NASA Astrophysics Data System (ADS)

    Izotov, V. I.; Ilyukhin, D. S.; Getmanova, M. E.; Filippov, G. A.

    2016-06-01

    The structure and mechanical properties of pearlitic steels, which contain ~0.6% carbon and copper in the amount of 1.25 and 1.4%, have been studied in the states immediately after the pearlitic transformation (with different rates of cooling) and after tempering at 500°C. It has been established that tempered pearlitic steel with copper is 10-15% stronger than the steel of similar composition without copper. The strengthening of copper-containing pearlitic steel after tempering is caused by the precipitation of copper particles 5-20 nm in size in the ferritic regions of pearlite and in grains of free ferrite.

  4. Influence of dissolved hydrogen on the fatigue crack growth behaviour of AISI 4140 steel

    NASA Astrophysics Data System (ADS)

    Ramasagara Nagarajan, Varun

    Many metallic structural components come into contact with hydrogen during manufacturing processes or forming operations such as hot stamping of auto body frames and while in service. This interaction of metallic parts with hydrogen can occur due to various reasons such as water molecule dissociation during plating operations, interaction with atmospheric hydrogen due to the moisture present in air during stamping operations or due to prevailing conditions in service (e.g.: acidic or marine environments). Hydrogen, being much smaller in size compared to other metallic elements such as Iron in steels, can enter the material and become dissolved in the matrix. It can lodge itself in interstitials locations of the metal atoms, at vacancies or dislocations in the metallic matrix or at grain boundaries or inclusions (impurities) in the alloy. This dissolved hydrogen can affect the functional life of these structural components leading to catastrophic failures in mission critical applications resulting in loss of lives and structural component. Therefore, it is very important to understand the influence of the dissolved hydrogen on the failure of these structural materials due to cyclic loading (fatigue). For the next generation of hydrogen based fuel cell vehicles and energy systems, it is very crucial to develop structural materials for hydrogen storage and containment which are highly resistant to hydrogen embrittlement. These materials should also be able to provide good long term life in cyclic loading, without undergoing degradation, even when exposed to hydrogen rich environments for extended periods of time. The primary focus of this investigation was to examine the influence of dissolved hydrogen on the fatigue crack growth behaviour of a commercially available high strength medium carbon low alloy (AISI 4140) steel. The secondary objective was to examine the influence of microstructure on the fatigue crack growth behaviour of this material and to determine the

  5. Microbiologically Influenced Corrosion of 2707 Hyper-Duplex Stainless Steel by Marine Pseudomonas aeruginosa Biofilm

    PubMed Central

    Li, Huabing; Zhou, Enze; Zhang, Dawei; Xu, Dake; Xia, Jin; Yang, Chunguang; Feng, Hao; Jiang, Zhouhua; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2016-01-01

    Microbiologically Influenced Corrosion (MIC) is a serious problem in many industries because it causes huge economic losses. Due to its excellent resistance to chemical corrosion, 2707 hyper duplex stainless steel (2707 HDSS) has been used in the marine environment. However, its resistance to MIC was not experimentally proven. In this study, the MIC behavior of 2707 HDSS caused by the marine aerobe Pseudomonas aeruginosa was investigated. Electrochemical analyses demonstrated a positive shift in the corrosion potential and an increase in the corrosion current density in the presence of the P. aeruginosa biofilm in the 2216E medium. X-ray photoelectron spectroscopy (XPS) analysis results showed a decrease in Cr content on the coupon surface beneath the biofilm. The pit imaging analysis showed that the P. aeruginosa biofilm caused a largest pit depth of 0.69 μm in 14 days of incubation. Although this was quite small, it indicated that 2707 HDSS was not completely immune to MIC by the P. aeruginosa biofilm. PMID:26846970

  6. Microbiologically Influenced Corrosion of 2707 Hyper-Duplex Stainless Steel by Marine Pseudomonas aeruginosa Biofilm

    NASA Astrophysics Data System (ADS)

    Li, Huabing; Zhou, Enze; Zhang, Dawei; Xu, Dake; Xia, Jin; Yang, Chunguang; Feng, Hao; Jiang, Zhouhua; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2016-02-01

    Microbiologically Influenced Corrosion (MIC) is a serious problem in many industries because it causes huge economic losses. Due to its excellent resistance to chemical corrosion, 2707 hyper duplex stainless steel (2707 HDSS) has been used in the marine environment. However, its resistance to MIC was not experimentally proven. In this study, the MIC behavior of 2707 HDSS caused by the marine aerobe Pseudomonas aeruginosa was investigated. Electrochemical analyses demonstrated a positive shift in the corrosion potential and an increase in the corrosion current density in the presence of the P. aeruginosa biofilm in the 2216E medium. X-ray photoelectron spectroscopy (XPS) analysis results showed a decrease in Cr content on the coupon surface beneath the biofilm. The pit imaging analysis showed that the P. aeruginosa biofilm caused a largest pit depth of 0.69 μm in 14 days of incubation. Although this was quite small, it indicated that 2707 HDSS was not completely immune to MIC by the P. aeruginosa biofilm.

  7. Influence of deformation on structural-phase state of weld material in St3 steel

    NASA Astrophysics Data System (ADS)

    Smirnov, Alexander; Kozlov, Eduard; Ababkov, Nicolay; Popova, Natalya; Nikonenko, Elena; Ozhiganov, Yevgeniy; Zboykova, Nadezhda; Koneva, Nina

    2016-01-01

    The structural-phase condition of the weld material subjected to the plastic deformation was investigated using the translucent diffraction electron microscopy method. The investigations were carried out near the joint of the weld and the base metal. The seam was done by the method of manual arc welding without artificial defects. The St3 steel was taken as the welded material. Influence of the plastic deformation on morphology, phase composition, defect structure and its parameters of weld metal was revealed. All investigations were done at the distance of 0.5 mm from the joint of the weld and the base metal at the deformation degrees from 0 to 5% and after destruction of a sample. It was established that deformation of the sample did not lead to qualitative changes in the structure (the structure is still presented by ferrite-pearlite mixture) but changed the quantitative parameters of the structure, namely, with the increase of plastic deformation a part of the pearlite component becomes more and more imperfect. In the beginning it turns into the destroyed pearlite then into ferrite, the volume fraction of pearlite is decreased. The polarization of dislocation structure takes place but it doesn't lead to the internal stresses that can destroy the sample.

  8. Electron mediators accelerate the microbiologically influenced corrosion of 304 stainless steel by the Desulfovibrio vulgaris biofilm.

    PubMed

    Zhang, Peiyu; Xu, Dake; Li, Yingchao; Yang, Ke; Gu, Tingyue

    2015-02-01

    In the microbiologically influenced corrosion (MIC) caused by sulfate reducing bacteria (SRB), iron oxidation happens outside sessile cells while the utilization of the electrons released by the oxidation process for sulfate reduction occurs in the SRB cytoplasm. Thus, cross-cell wall electron transfer is needed. It can only be achieved by electrogenic biofilms. This work hypothesized that the electron transfer is a bottleneck in MIC by SRB. To prove this, MIC tests were carried out using 304 stainless steel coupons covered with the Desulfovibrio vulgaris (ATCC 7757) biofilm in the ATCC 1249 medium. It was found that both riboflavin and flavin adenine dinucleotide (FAD), two common electron mediators that enhance electron transfer, accelerated pitting corrosion and weight loss on the coupons when 10ppm (w/w) of either of them was added to the culture medium in 7-day anaerobic lab tests. This finding has important implications in MIC forensics and biofilm synergy in MIC that causes billions of dollars of damages to the US industry each year.

  9. Influence of sulfur and welding conditions on penetration in thin strip stainless steel

    SciTech Connect

    Scheller, P.R. ); Brooks, R.F.; Mills, K.C. . Division of Materials Metrology)

    1995-02-01

    Welding trials and surface tension measurements have been carried out on 304 stainless steels with sulfur (S) contents between 20 and 100 ppm. Surface tension measurements, determined by the levitated drop method, indicated that the temperature coefficient of surface tension (d[gamma]/dT) changed from negative to positive values at S contents exceeding approximately 50 ppm. Strips with a thickness of approximately 1 mm were GTA welded on both single-electrode, small-scale and multi-electrode industrial-scale units. Welding speeds of 1 to 2 m min[sup [minus]1] were used on the small-scale unit and up to 5 m min[sup [minus]1] on the industrial unit. The weld penetration was found to increase, for both full and partial penetration welds, with (1) increasing sulfur contents; and (2) increasing linear energy. On the small scale-unit markedly higher penetration was observed in heats with S contents > 60 ppm. But the influence of S contents was only of minor importance for welds obtained on the industrial unit. It was found that the similar weld geometry could be obtained for both low ([<=] 60 ppm) and high (> 60 ppm) sulfur contents by careful adjustment of welding parameters. The observed changes in weld geometry are consistent with the proposition that the fluid flow in the weld pool is dominated by thermo-capillary (Marangoni) forces during the GTA welding of thin strips.

  10. CO2 sequestration by mineral carbonation of steel slags under ambient temperature: parameters influence, and optimization.

    PubMed

    Ghacham, Alia Ben; Pasquier, Louis-César; Cecchi, Emmanuelle; Blais, Jean-François; Mercier, Guy

    2016-09-01

    This work focuses on the influence of different parameters on the efficiency of steel slag carbonation in slurry phase under ambient temperature. In the first part, a response surface methodology was used to identify the effect and the interactions of the gas pressure, liquid/solid (L/S) ratio, gas/liquid ratio (G/L), and reaction time on the CO2 removed/sample and to optimize the parameters. In the second part, the parameters' effect on the dissolution of CO2 and its conversion into carbonates were studied more in detail. The results show that the pressure and the G/L ratio have a positive effect on both the dissolution and the conversion of CO2. These results have been correlated with the higher CO2 mass introduced in the reactor. On the other hand, an important effect of the L/S ratio on the overall CO2 removal and more specifically on the carbonate precipitation has been identified. The best results were obtained L/S ratios of 4:1 and 10:1 with respectively 0.046 and 0.052 gCO2 carbonated/g sample. These yields were achieved after 10 min reaction, at ambient temperature, and 10.68 bar of total gas pressure following direct gas treatment.

  11. The Influence of Pre-existing Deformation on GMA Welding Distortion in Thin Steel Plates

    NASA Astrophysics Data System (ADS)

    Davies, C. M.; Ahn, J.; Tsunori, M.; Dye, D.; Nikbin, K. M.

    2015-01-01

    Weld distortion is particularly problematic for large thin structures that are used in the assembly of ships. The drive toward lighter ships and thinner plate is restricted by the significant increase in distortion as the plate thickness decreases. The influence of pre-existing deformation in the plates to be joined on the resultant distortion in gas metal arc welded structure has been studied. DH-36 steel plate surface profiles were measured before and after the butt welding of two plates 1000 × 500 × 4 mm in size. Three dimensional finite element models that incorporate the initial plate profile have been created to simulate the welding process and to examine the relationship between the final welded plate profiles and the initial deformation present in the plates. Both symmetric and asymmetric models were considered. A significant variation in the unwelded base plates' initial distortion was observed. Generally, it has been found that if an out-of-plane deformation exists in a plate prior to welding, the level of distortion further increases in the same direction following welding. The final distortions are strongly related to the initial plate profiles. The residual stress distributions in the plates are also to some extent affected by the level of distortion initially present.

  12. CO2 sequestration by mineral carbonation of steel slags under ambient temperature: parameters influence, and optimization.

    PubMed

    Ghacham, Alia Ben; Pasquier, Louis-César; Cecchi, Emmanuelle; Blais, Jean-François; Mercier, Guy

    2016-09-01

    This work focuses on the influence of different parameters on the efficiency of steel slag carbonation in slurry phase under ambient temperature. In the first part, a response surface methodology was used to identify the effect and the interactions of the gas pressure, liquid/solid (L/S) ratio, gas/liquid ratio (G/L), and reaction time on the CO2 removed/sample and to optimize the parameters. In the second part, the parameters' effect on the dissolution of CO2 and its conversion into carbonates were studied more in detail. The results show that the pressure and the G/L ratio have a positive effect on both the dissolution and the conversion of CO2. These results have been correlated with the higher CO2 mass introduced in the reactor. On the other hand, an important effect of the L/S ratio on the overall CO2 removal and more specifically on the carbonate precipitation has been identified. The best results were obtained L/S ratios of 4:1 and 10:1 with respectively 0.046 and 0.052 gCO2 carbonated/g sample. These yields were achieved after 10 min reaction, at ambient temperature, and 10.68 bar of total gas pressure following direct gas treatment. PMID:27236443

  13. Influence of Carbide Precipitation and Dissolution on the Microstructure of Ultra-Fine-Grained Intercritically Annealed Medium Manganese Steel

    NASA Astrophysics Data System (ADS)

    Lee, Sangwon; De Cooman, Bruno C.

    2016-07-01

    The influence of cementite precipitation and dissolution on the formation of the carbide-free, ultra-fine-grained, ferrite + austenite microstructure of medium manganese steel was analyzed. During heating to the intercritical temperature, cementite nucleates at low-angle lath martensite boundaries, austenite subsequently nucleates at ferrite/cementite boundaries, and the cementite is gradually replaced by the growing austenite grains. The intercritical austenite carbon is therefore due to cementite dissolution, rather than carbon partitioning between ferrite and austenite.

  14. Influence of deformation behavior, oxydation, and temperature on the long time cyclic stress behavior of high temperature steels

    NASA Technical Reports Server (NTRS)

    Maile, K.

    1982-01-01

    The influence of different parameters on the creep-fatigue behavior of several steel alloys was investigated. The higher the temperature the lower the crack initiation value. Pauses during the cycle reduce the damage. Oxidation reduces and protective gas increases the lifetime. Prior loading and prior deformation reduce the lifetime. Short annealing slightly affects the cycle stress behavior. The test results do not satisfactorily agree with methods of extrapolation and damage accumulation.

  15. A micromechanistic interpretation of the influence of undissolved carbides on the fracture toughness of a low alloy steel

    SciTech Connect

    Garrison, W.M. Jr.

    1986-05-01

    The author has recently proposed an approach to ductile fracture. This approach suggests the same dependence of delta/sub IC/ on X/sub o/ as the Rice and Johnson model, but incorporates a measure of local ductility, (R/sub V//R/sub I/)/R/sub O/. For steels of having the same value of (R/sub V//R/sub I/)/R/sub O/, delta/sub IC/ should scale with X/sub O/. Experimental studies suggest, for steels of similar microstructure and yield strength, the toughness is indeed determined by the sulfide spacing. Microstructure and yield strength should influence toughness by changing (R/sub V//R/sub I/)/R/sub O/. The purpose of this work was to determine, for a fixed sulfide spacing, whether a simple microstuctural change change believed to degrade toughness resulted in an appropriate change in (R/sub V//R/sub I/)/R/sub O/. Two low alloy steels were selected for this work. One (base+Ni+Si) contained no strong carbide forming elements, while the other was the base+Ni+Si steel modified by additions of 0.3 wt% molybdenum and 0.2 wt% vanadium.

  16. Influence of oxide scales on the corrosion behaviors of B510L hot-rolled steel strips

    NASA Astrophysics Data System (ADS)

    Man, Cheng; Dong, Chao-fang; Xue, Hui-bin; Xiao, Kui; Li, Xiao-gang; Qi, Hui-bin

    2016-07-01

    The influence of oxide scales on the corrosion behaviors of B510L hot-rolled steel strips was investigated in this study. Focused ion beams and scanning electron microscopy were used to observe the morphologies of oxide scales on the surface and cross sections of the hot-rolled steel. Raman spectroscopy and X-ray diffraction were used for the phase analysis of the oxide scales and corrosion products. The corrosion potential and impedance were measured by anodic polarization and electrochemical impedance spectroscopy. According to the results, oxide scales on the hot-rolled strips mainly comprise iron and iron oxides. The correlation between mass gain and test time follows a power exponential rule in the damp-heat test. The corrosion products are found to be mainly composed of γ-FeOOH, Fe3O4, α-FeOOH, and γ-Fe2O3. The contents of the corrosion products are different on the surfaces of the steels with and without oxide scales. The steel with oxide scales is found to show a higher corrosion resistance and lower corrosion rate.

  17. Influence of silicon on swelling and microstructure in Russian austenitic stainless steel EI-847 irradiated to high neutron doses

    NASA Astrophysics Data System (ADS)

    Porollo, S. I.; Shulepin, S. V.; Konobeev, Yu. V.; Garner, F. A.

    2008-08-01

    Void swelling and microstructural development of niobium-stabilized EI-847 austenitic stainless steel with a range of silicon levels were investigated by destructive examination of fuel pin cladding irradiated in three fast reactors located in either Russia or Kazakhstan. The tendency of void swelling to be progressively reduced by increasing silicon concentration appears to be a very general phenomenon in this steel, whether observed in simple, single-variable experiments on well-defined materials or when observed in multivariable, time-dependent irradiations conducted on commercially produced steels over a wide range of irradiation temperatures, neutron spectra and dpa rates. The role of silicon on microstructural development is expressed both in the solid solution via its influence on dislocation and void microstructure and via its influence on formation of radiation-induced phases that in turn alter the matrix composition. Surprisingly, increases in silicon level in this study do not accelerate the formation of silicon-rich G-phase, but act to increase the formation of Nb (C,N) precipitates. Such precipitates are known to be associated with delayed void swelling.

  18. Evolution of mechanical properties of boron/manganese 22MnB5 steel under magnetic pulse influences

    NASA Astrophysics Data System (ADS)

    Falaleev, A. P.; Meshkov, V. V.; Vetrogon, A. A.; Shymchenko, A. V.

    2016-02-01

    The boron/manganese 22MnB5 steel can be noted as the widely used material for creation of details, which must withstand high amount of load and impact influences. The complexity and high labor input of restoration of boron steel parts leads to growing interest in the new forming technologies such as magnetic pulse forming. There is the investigation of the evolution of mechanical properties of 22MnB5 steel during the restoration by means of magnetic pulse influence and induction heating. The heating of 22MnB5 blanks to the temperature above 9000C was examined. The forming processes at various temperatures (800, 900 and 9500C) were performed during the experiments. The test measurements allowed to obtain the relationships between the strain and the operation parameters such as induced current, pulse discharge time and the operation temperature. Based on these results the assumption about usage of these parameters for control of deformation process was made. Taking into account the load distribution and the plasticity evolution during the heating process, the computer simulation was performed in order to obtain more clear strain distribution through the processed area. The measurement of hardness and the comparison with the properties evolution during hot stamping processes confirmed the obtained results.

  19. Influence of alloying elements on corrosion resistance of low alloy steels in marine environment

    SciTech Connect

    Wei, F.I.

    1995-09-01

    Most area of the earth is ocean. Therefore, exploitation of marine resources and utilization of marine space rapidly increase in recent years. Most of marine structures, such as wharfs, oil drilling platforms, coastal bridges, airports, etc. are mainly constructed by steel. It is therefore very important to develop marine corrosion resistant steels that do not require protection and are inexpensive. In this study, a series of low alloy steels were prepared by the method of experimental design as well as conventional design to study the effects of alloying elements on the marine corrosion resistance, under consideration of the requirement of mechanical properties. All steels were cyclically dipped to synthetic sea water in the laboratory for 7 weeks or exposed in the Taichung Harbor for more than 4 years. Both test results show similar tendency of the effects of alloying elements, but the effects of fouling on pitting were only observed in the latter. Addition of phosphorus and copper can improve the general corrosion resistance in atmospheric splash zone and titanium has the same effect in sea water. Molybdenum can improve the general corrosion resistance in both splash and tidal zones and pitting resistance in tidal and submerged zones. Due to enrichment of the alloying elements in the rust resulting in development of inner dense rust layer and change of rust composition, the anti-corrosion ability of most designed steels can be enhanced in marine environment. In addition, the corrosion resistance of most tested steels is superior to plain carbon steel (A-36) and weathering steel (Acr-Ten A) in Taichung Harbor.

  20. The influence of scanning speed and number of scans on the properties of laser formed steel

    NASA Astrophysics Data System (ADS)

    Sanusi, Kazeem O.; Akinlabi, Stephen; Akinlabi, Esther T.

    2016-03-01

    Laser Beam Forming (LBF) process is an emerging and new forming method that generally requires brute force to forge the steel into the desired shape instead of using conventional methods. This study investigates the changes that occur in low carbon steel through the laser beam forming process. The parameters under investigation include variable scanning speed and number of scans at fixed laser intensity. The effect of these laser parameters on the chemical composition and properties of low carbon steel is assessed through characterisation of both the as received and LBF formed specimens. Characterizations of the laser formed steels were studied using microstructural analysis and micro hardness profiling. The results show that there is a significant increase in the mechanical properties of the LBF formed materials. Scanning power and the number of scans have a noticeable effect on the curvature achieved in the formed samples. The results obtained will contribute towards the further optimization of laser forming methods for steel for the optimization of the properties of steel using Laser Beam Forming process.

  1. Influence of structural parameters on the tendency of VVER-1000 reactor pressure vessel steel to temper embrittlement

    NASA Astrophysics Data System (ADS)

    Gurovich, B.; Kuleshova, E.; Zabusov, O.; Fedotova, S.; Frolov, A.; Saltykov, M.; Maltsev, D.

    2013-04-01

    In this paper the influence of structural parameters on the tendency of steels to reversible temper embrittlement was studied for assessment of performance properties of reactor pressure vessel steels with extended service life. It is shown that the growth of prior austenite grain size leads to an increase of the critical embrittlement temperature in the initial state. An embrittlement heat treatment at the temperature of maximum manifestation of temper embrittlement (480 °C) shifts critical embrittlement temperature to higher values due to the increase of the phosphorus concentration on grain boundaries. There is a correlation between phosphorus concentration on boundaries of primary austenite grains and the share of brittle intergranular fracture (that, in turn, depends on impact test temperature) in the fracture surfaces of the tested Charpy specimens.

  2. Influence of the Pulse Duration onto the Material Removal Rate and Machining Quality for Different Types of Steel

    NASA Astrophysics Data System (ADS)

    Lauer, Benjamin; Jäggi, Beat; Neuenschwander, Beat

    When high requirements concerning machining quality are demanded, ultra short pulsed lasers with pulse durations from a few 100fs to 10ps may be the tool of choice. For these pulses it is known that the removal rate and machining quality slightly increases with shorter pulse duration. But as cost-effectiveness is also a key factor for a successful transfer of a technology to industrial applications, these systems compete against more cost effective systems with pulse durations from several 10ps to a few ns. It was found in previous work that the removal rate for metals strongly depends on the pulse duration. For steel also the composition and microstructure will influence the ablation processes. A systematic study of the removal rate and the machining quality for different types of steel and for pulse durations of several 100 fs to few ns will be presented.

  3. Influence of cubic boron nitride grinding on the fatigue strengths of carbon steels and a nickel-base superalloy

    SciTech Connect

    Kawagoishi, N.; Chen, Q.; Kondo, E.; Goto, M.; Nisitani, H.

    1999-04-01

    The influence of cubic boron nitride (CBN) grinding on fatigue strength was investigated on an annealed carbon steel, a quenched and tempered carbon steel at room temperature, and a nickel-base superalloy, Inconel 718, at room temperature and 500 C. The results were discussed from several viewpoints, including surface roughness, residual stress, and work hardening or softening due to CBN grinding. The fatigue strength increased upon CBN grinding at room temperature, primarily because of the generation of compressive residual stress in the surface region. However, in the case of Inconel 718, this marked increase in the fatigue strength tended to disappear at the elevated temperature due to the release of compressive residual stress and the decrease of crack growth resistance at an elevated temperature.

  4. The influence of cell surface properties of thermophilic streptococci on attachment to stainless steel.

    PubMed

    Flint, S H; Brooks, J D; Bremer, P J

    1997-10-01

    The quality of milk products is threatened by the formation of biofilms of thermophilic streptococci on the internal surfaces of plate heat exchangers used in milk processing. Although attachment to stainless steel surfaces is one of the first stages in the development of a biofilm, the mechanisms involved in attachment have not been reported. The cell surface properties of 12 strains of thermophilic streptococci were examined to determine their importance in attachment to stainless steel surfaces. Hydrophobicity, extracellular polysaccharide production and cell surface charge varied between the different strains but could not be related to numbers attaching. Treating the cells with sodium metaperiodate, lysozyme or trichloroacetic acid to disrupt cell surface polysaccharide had no effect on attachment. Treatment with trypsin or sodium dodecyl sulphate to remove cell surface proteins resulted in a 100-fold reduction in the number of bacteria attaching. This result suggests that the surface proteins of the thermophilic streptococci are important in their attachment to stainless steel. PMID:9351231

  5. The influence of aluminum and carbon on the abrasion resistance of high manganese steels

    NASA Astrophysics Data System (ADS)

    Buckholz, Samuel August

    Abrasive wear testing of lightweight, austenitic Fe-Mn-Al-C cast steel has been performed in accordance with ASTM G65 using a dry sand, rubber wheel, abrasion testing apparatus. Testing was conducted on a series of Fe-30Mn-XAl-YC-1Si-0.5Mo chemistries containing aluminum levels from 2.9 to 9.5 wt.% and carbon levels from 0.9 to 1.83 wt.%. Solution treated materials having an austenitic microstructure produced the highest wear resistance. Wear resistance decreased with higher aluminum, lower carbon, and higher hardness after age hardening. In the solution treated condition the wear rate was a strong function of the aluminum to carbon ratio and the wear rate increased with a parabolic dependence on the Al/C ratio, which ranged from 1.8 to 10.2. Examination of the surface wear scar revealed a mechanism of plowing during abrasion testing and this method of material removal is sensitive to work hardening rate. Work hardening behavior was determined from tensile tests and also decreased with increasing Al/C ratio and after aging hardening. The loss of wear resistance is related to short range ordering of Al and C in the solution treated materials and kappa-carbide precipitation in age hardened materials and both contribute to planar slip and lower work hardening rates. A high carbon tool steel (W1) and a bainitic low alloy steel (SAE 8620) were also tested for comparison. A lightweight steel containing 6.5 wt.% Al and 1.2 wt.% C has wear resistance comparable to within 5% of the bainitic SAE 8620 steel forging currently used for the Bradley Fighting Vehicle track shoe and this cast Fe-Mn-Al-C steel, at equivalent tensile properties, would be 10% lighter.

  6. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris

    PubMed Central

    Li, Yingchao; Feng, Hao; Liu, Zhiyong; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2015-01-01

    Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC) of carbon steels. MIC by sulfate reducing bacteria (SRB) is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD) both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry. PMID:26308855

  7. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris.

    PubMed

    Li, Huabing; Xu, Dake; Li, Yingchao; Feng, Hao; Liu, Zhiyong; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2015-01-01

    Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC) of carbon steels. MIC by sulfate reducing bacteria (SRB) is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD) both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry. PMID:26308855

  8. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris.

    PubMed

    Li, Huabing; Xu, Dake; Li, Yingchao; Feng, Hao; Liu, Zhiyong; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2015-01-01

    Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC) of carbon steels. MIC by sulfate reducing bacteria (SRB) is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD) both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry.

  9. Influence of the PM-Processing Route and Nitrogen Content on the Properties of Ni-Free Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Lefor, Kathrin; Walter, M.; Weddeling, A.; Hryha, E.; Huth, S.; Weber, S.; Nyborg, L.; Theisen, W.

    2015-03-01

    Ni-free austenitic steels alloyed with Cr and Mn are an alternative to conventional Ni-containing steels. Nitrogen alloying of these steel grades is beneficial for several reasons such as increased strength and corrosion resistance. Low solubility in liquid and δ-ferrite restricts the maximal N-content that can be achieved via conventional metallurgy. Higher contents can be alloyed by powder-metallurgical (PM) production via gas-solid interaction. The performance of sintered parts is determined by appropriate sintering parameters. Three major PM-processing routes, hot isostatic pressing, supersolidus liquid phase sintering (SLPS), and solid-state sintering, were performed to study the influence of PM-processing route and N-content on densification, fracture, and mechanical properties. Sintering routes are designed with the assistance of thermodynamic calculations, differential thermal analysis, and residual gas analysis. Fracture surfaces were studied by X-ray photoelectron spectroscopy, secondary electron microscopy, and energy dispersive X-ray spectroscopy. Tensile tests and X-ray diffraction were performed to study mechanical properties and austenite stability. This study demonstrates that SLPS process reaches high densification of the high-Mn-containing powder material while the desired N-contents were successfully alloyed via gas-solid interaction. Produced specimens show tensile strengths >1000 MPa combined with strain to fracture of 60 pct and thus overcome the other tested production routes as well as conventional stainless austenitic or martensitic grades.

  10. Microbially Influenced Corrosion of 304 Stainless Steel and Titanium by P. variotii and A. niger in Humid Atmosphere

    NASA Astrophysics Data System (ADS)

    Zhang, Dawei; Zhou, Feichi; Xiao, Kui; Cui, Tianyu; Qian, Hongchong; Li, Xiaogang

    2015-07-01

    Microbially induced corrosion (MIC) poses significant threats to reliability and safety of engineering materials and structures. While most MIC studies focus on prokaryotic bacteria such as sulfate-reducing bacteria, the influence of fungi on corrosion behaviors of metals has not been adequately reported. In this study, 304 stainless steel and titanium were exposed to two very common fungi, Paecilomyces variotii, Aspergillus niger and their mixtures under highly humid atmosphere. The initial corrosion behaviors within 28 days were studied via scanning Kelvin probe, which showed marked surface ennoblement and increasingly heterogeneous potential distribution upon prolonged fungus exposure. Using stereomicroscopy, fungus growth as well as corrosion morphology of 304 stainless steel and titanium were also evaluated after a long-term exposure for 60 days. The presence of fungi decreased the corrosion resistance for both 304 stainless steel and titanium. Titanium showed higher resistance to fungus growth and the induced corrosion. Exposure to the mixed strains resulted in the highest fungus growth rate but the mildest corrosion, possibly due to the decreased oxygen level by increased fungal activities.

  11. Modelling and simulation of the influence of forming processes on the structural behavior of high strength steels

    NASA Astrophysics Data System (ADS)

    Gelin, J. C.; Thibaud, S.; Boudeau, N.

    2005-08-01

    The paper first describes experiments and modeling concerning the identification of material behavior for high strength steels with phase transformations associated to plastic deformation. The experiments consist of tensile and bulging tests carried out on 316L stainless steels and TRIP 700 steels used in automotive industry. These experiments have permitted to determine the hardening curves of such materials vs. the martensite volume fraction associated to plastic deformation. It has been demonstrated that the stress triaxiality has a major role in the martenstic transformation and a model is proposed to define the flow stress vs. effective strain accounting planar anisotropy and variation of martenstic volume fraction. Then a plasticity model has been proposed in an anisotropic form and the related flow rules have been defined. The resulting model has been implemented in different finite elements software, and applied in numerical simulations of stamping and hydroforming of typical components to prove the effects of forming processes on the resulting properties of the components. Finally, the structural behavior of the resulting components is investigated and the effects of forming processes on the resulting structural behaviour are analyzed. Two cases are presented, one concerns the deep drawing of a cylindrical cup and the other concerns the stamping of a closed U channel used as a structural part for crash frames. Is has been clearly proved that the variation of martensite volume fraction arising during processing has a strong influence on the resulting behaviour of the parts considering springback and crash resistance.

  12. Determination of the Influence of Alloying Elements on Solidification Parameters Used for the Study of the Thixoformability of a Chromium Steel

    SciTech Connect

    Fraipont, C.; Lecomte-Beckers, J.

    2007-04-07

    This paper deals with the examination of the influence of alloying elements on the thixoformability of a chromium steel. It focuses on the liquid fraction curves of different chromium steel with and without modification of composition. The liquid fraction versus temperature has been obtained experimentally by differential thermal analysis (DTA), limited to low heating rates. The correlation between liquid fraction and temperature has been studied. The effect of modifications of composition was observed.

  13. Influence of alloy content and a cerium surface treatment on the oxidation behavior of Fe-Cr ferritic stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2006-01-01

    The cost of solid oxide fuel cells (SOFC) can be significantly reduced by using interconnects made from ferritic stainless steels. In fact, several alloys have been developed specifically for this application (Crofer 22APU and Hitachi ZMG323). However, these steels lack environmental stability in SOFC environments, and as a result, degrade the performance of the SOFC. A steel interconnect can contribute to performance degradation through: (i) Cr poisoning of electrochemically active sites within the cathode; (ii) formation of non-conductive oxides, such as SiO2 or Al2O3 from residual or minor alloying elements, at the base metal-oxide scale interface; and/or (iii) excessive oxide scale growth, which may also retard electrical conductivity. Consequently, there has been considerable attention on developing coatings to protect steel interconnects in SOFC environments and controlling trace elements during alloy production. Recently, we have reported on the development of a Cerium surface treatment that improves the oxidation behavior of a variety alloys, including Crofer 22APU [1-5]. Initial results indicated that the treatment may improve the performance of Crofer 22APU for SOFC application by: (i) retarding scale growth resulting in a thinner oxide scale; and (ii) suppressing the formation of a deleterious continuous SiO2 layer that can form at the metal-oxide scale interface in materials with high residual Si content [5]. Crofer 22 APU contains Fe-22Cr-0.5Mn-0.1Ti (weight percent). Depending on current market prices and the purity of raw materials utilized for ingot production, Cr can contribute upwards of 90 percent of the raw materials cost. The present research was undertaken to determine the influence of Cr content and minor element additions, especially Ti, on the effectiveness of the Ce surface treatment. Particular emphasis is placed on the behavior of low Cr alloys.

  14. Materials Selection Criteria for Nuclear Power Applications: A Decision Algorithm

    NASA Astrophysics Data System (ADS)

    Rodríguez-Prieto, Álvaro; Camacho, Ana María; Sebastián, Miguel Ángel

    2016-02-01

    An innovative methodology based on stringency levels is proposed in this paper and improves the current selection method for structural materials used in demanding industrial applications. This paper describes a new approach for quantifying the stringency of materials requirements based on a novel deterministic algorithm to prevent potential failures. We have applied the new methodology to different standardized specifications used in pressure vessels design, such as SA-533 Grade B Cl.1, SA-508 Cl.3 (issued by the American Society of Mechanical Engineers), DIN 20MnMoNi55 (issued by the German Institute of Standardization) and 16MND5 (issued by the French Nuclear Commission) specifications and determine the influence of design code selection. This study is based on key scientific publications on the influence of chemical composition on the mechanical behavior of materials, which were not considered when the technological requirements were established in the aforementioned specifications. For this purpose, a new method to quantify the efficacy of each standard has been developed using a deterministic algorithm. The process of assigning relative weights was performed by consulting a panel of experts in materials selection for reactor pressure vessels to provide a more objective methodology; thus, the resulting mathematical calculations for quantitative analysis are greatly simplified. The final results show that steel DIN 20MnMoNi55 is the best material option. Additionally, more recently developed materials such as DIN 20MnMoNi55, 16MND5 and SA-508 Cl.3 exhibit mechanical requirements more stringent than SA-533 Grade B Cl.1. The methodology presented in this paper can be used as a decision tool in selection of materials for a wide range of applications.

  15. The influence of tooth preparation and crown manipulation on the mechanical retention of stainless steel crowns.

    PubMed

    Rector, J A; Mitchell, R J; Spedding, R H

    1985-01-01

    The belief that close adaptation of the metal margins to tooth surfaces in the undercut areas is the most important retentive feature, was borne out in this study. The type of preparation did not affect the retention of stainless steel crowns.

  16. Influence of steel type on the activation and decay of fusion-reactor first walls

    SciTech Connect

    Blink, J.A.; Lasche, G.P.

    1983-01-01

    Five steels (PCA, HT-9, thermally stabilized 2.25 Cr-1 Mo, Nb stabilized 2.25 Cr-1 Mo, and 2.25 Cr-1 V) are compared as a function of time from the viewpoints of activation, afterheat, inhalation biological hazard potential (bhp), ingestion bhp, and feasibility of disposal by shallow land burial. An additional case uses the 2.25 Cr-1 V steel with a metal wall (LMW) protective shield between the neutron source and the wall. (This geometry is feasible for inertial confinement fusion reactors.) The PCA steel is the worst choice and the LMW protected 2.25 Cr-1 V is the best choice by substantial margins from all five viewpoints. The HT-9 and two versions of 2.25 Cr-1 Mo are roughly the same at intermediate values. The 2.25 Cr-1 V has about the same afterheat as those three steels, but its waste disposal feasibility is considerably better. Under NRC's proposed low level waste disposal rule (10CFR61), only the 2.25 Cr-1 V could be considered low level waste suitable for shallow land burial.

  17. Influence of ceramic and stainless steel brackets on the notching of archwires during clinical treatment.

    PubMed

    Articolo, L C; Kusy, K; Saunders, C R; Kusy, R P

    2000-08-01

    The surface topography of 100 clinically used archwires of stainless steel, beta-, or nickel-titanium were investigated that had contacted either ceramic or stainless steel brackets. One group consisted of two sets: 60 wires with no treatment records accessed to bias analyses, and 40 wires for which extensive clinical records were available, half of which were used with ceramic or stainless steel brackets. A control group consisted of two sets: 30 unused wires comprised of five round and rectangular wires of each alloy, and four wires that were ligated and immediately removed from patients' mouths. After ultrasonic cleaning, each wire was inspected under an optical and/or a scanning electron microscope. Notches were categorized with regard to frequency, patterns, and severity, and mapped as a function of wire aspect (lingual, facial, and occlusal/gingival) and anatomical regions (molar, premolar, canine, and incisor). From these data the average severity of notch patterns and a notching index were derived. Although no recognizable defect patterns were observed in the control group, seven basic patterns were recognized for each wire cross-sectional shape in the clinically used wires. These wires appeared most damaged on their lingual aspect and least damaged on their facial aspect. With regard to anatomical regions, notching was prevalent in the anterior regions and sparse in the molar regions. The notch activity and the severity were nearly three times greater from ceramic brackets than from stainless steel brackets. Over one-third of all notches documented in ceramic bracket cases had severity numbers of 3 and penetrated at least one-quarter of each wire's dimension, However, over two-thirds of all notches documented in stainless steel bracket cases had severity numbers of 1. From these tabulations a theory of notch formation was proposed in which vertical movement from tooth or wire during mastication caused fretting wear, and horizontal movement during

  18. Influence of structural-phase state of ferritic-martensitic steels on the helium porosity development

    NASA Astrophysics Data System (ADS)

    Chernov, I. I.; Staltsov, M. S.; Kalin, B. A.; Bogachev, I. A.; Guseva, L. Yu; Dzhumaev, P. S.; Emelyanova, O. V.; Drozhzhina, M. V.; Manukovsky, K. V.; Nikolaeva, I. D.

    2016-04-01

    Transmission electron microscopy (TEM) has been used to study the effect of the initial structural-phase state (SPhS) of ferritic-martensitic steels EK-181, EP-450 and EP-450- ODS (with 0.5 wt.% nanoparticles of Y2O3) on the of helium porosity formation and gas swelling. Different SPhS of steel EK-181 was produced by water quenching, annealing, normalizing plus tempered, intensive plastic deformation by torsion (HPDT). Irradiation was carried out by He+-40 keV ions at 923 K up to fluence of 5-1020 He+/m2. It is shown that the water quenching causes the formation of uniformly distributed small bubbles (d¯ ∼ 2 nm) of the highest density (ρ∼ 1025 m-3). After normalization followed by tempering as well as after annealing bubbles distribution is highly non-uniform both by volume and in size. Very large faceted bubbles (pre-equilibrium gas-filled voids) are formed in ferrite grains resulting in high level of gas swelling of the irradiated layer with S = 4,9 ± 1,2 and 3.8 ± 0.9% respectively. Nano- and microcrystalline structure created by HPDT completely degenerate at irradiation temperature and ion irradiation formed bubbles of the same parameters as in the annealed steel. Bubbles formed in EP-450-ODS steel are smaller in size and density, which led to a decrease of helium swelling by 4 times (S = 0.8 ± 0.2%) as compared to the swelling of the matrix steel EP-450 (S = 3.1 ± 0.7%).

  19. Influence of Sulfate-Reducing Bacteria on the Corrosion Behavior of High Strength Steel EQ70 under Cathodic Polarization.

    PubMed

    Guan, Fang; Zhai, Xiaofan; Duan, Jizhou; Zhang, Meixia; Hou, Baorong

    2016-01-01

    Certain species of sulfate-reducing bacteria (SRB) use cathodes as electron donors for metabolism, and this electron transfer process may influence the proper protection potential choice for structures. The interaction between SRB and polarized electrodes had been the focus of numerous investigations. In this paper, the impact of cathodic protection (CP) on Desulfovibrio caledoniens metabolic activity and its influence on highs trength steel EQ70 were studied by bacterial analyses and electrochemical measurements. The results showed that EQ70 under -0.85 VSCE CP had a higher corrosion rate than that without CP, while EQ70 with -1.05 VSCE had a lower corrosion rate. The enhanced SRB metabolic activity at -0.85 VSCE was most probably caused by the direct electron transfer from the electrode polarized at -0.85 VSCE. This direct electron transfer pathway was unavailable in -1.05 VSCE. In addition, the application of cathodic protection led to the transformation of sulfide rusts into carbonates rusts. These observations have been employed to provide updated recommendations for the optimum CP potential for steel structures in the presence of SRB.

  20. Influence of Sulfate-Reducing Bacteria on the Corrosion Behavior of High Strength Steel EQ70 under Cathodic Polarization

    PubMed Central

    Guan, Fang; Zhai, Xiaofan; Duan, Jizhou; Zhang, Meixia; Hou, Baorong

    2016-01-01

    Certain species of sulfate-reducing bacteria (SRB) use cathodes as electron donors for metabolism, and this electron transfer process may influence the proper protection potential choice for structures. The interaction between SRB and polarized electrodes had been the focus of numerous investigations. In this paper, the impact of cathodic protection (CP) on Desulfovibrio caledoniens metabolic activity and its influence on highs trength steel EQ70 were studied by bacterial analyses and electrochemical measurements. The results showed that EQ70 under -0.85 VSCE CP had a higher corrosion rate than that without CP, while EQ70 with -1.05 VSCE had a lower corrosion rate. The enhanced SRB metabolic activity at -0.85 VSCE was most probably caused by the direct electron transfer from the electrode polarized at -0.85 VSCE. This direct electron transfer pathway was unavailable in -1.05 VSCE. In addition, the application of cathodic protection led to the transformation of sulfide rusts into carbonates rusts. These observations have been employed to provide updated recommendations for the optimum CP potential for steel structures in the presence of SRB. PMID:27603928

  1. Influence of Sulfate-Reducing Bacteria on the Corrosion Behavior of High Strength Steel EQ70 under Cathodic Polarization.

    PubMed

    Guan, Fang; Zhai, Xiaofan; Duan, Jizhou; Zhang, Meixia; Hou, Baorong

    2016-01-01

    Certain species of sulfate-reducing bacteria (SRB) use cathodes as electron donors for metabolism, and this electron transfer process may influence the proper protection potential choice for structures. The interaction between SRB and polarized electrodes had been the focus of numerous investigations. In this paper, the impact of cathodic protection (CP) on Desulfovibrio caledoniens metabolic activity and its influence on highs trength steel EQ70 were studied by bacterial analyses and electrochemical measurements. The results showed that EQ70 under -0.85 VSCE CP had a higher corrosion rate than that without CP, while EQ70 with -1.05 VSCE had a lower corrosion rate. The enhanced SRB metabolic activity at -0.85 VSCE was most probably caused by the direct electron transfer from the electrode polarized at -0.85 VSCE. This direct electron transfer pathway was unavailable in -1.05 VSCE. In addition, the application of cathodic protection led to the transformation of sulfide rusts into carbonates rusts. These observations have been employed to provide updated recommendations for the optimum CP potential for steel structures in the presence of SRB. PMID:27603928

  2. Investigation of the Influence Factors on Distortion in Induction-Hardened Steel Shafts Manufactured from Cold-Drawn Rod

    NASA Astrophysics Data System (ADS)

    Dong, Juan; Epp, Jeremy; Rocha, Alexandre da Silva; Nunes, Rafael Menezes; Zoch, Hans Werner

    2016-02-01

    In this study, the distortion of steel shafts was investigated before and after induction hardening. Several essential influencing factors in the manufacturing process chain regarding cold drawing, cutting method, notches on the shafts, and induction hardening were analyzed by design of experiment (DoE). Further necessary examinations of microstructures, hardness profile, segregation of chemical composition, and residual stress state were conducted for understanding the distortion behavior. The results of the statistical analysis of the DoE showed that the drawing process is the most important factor influencing distortion. The surface hardening depth of induction hardening is the second main factor. The relationship between inhomogeneities in the work pieces and the distortion was finally discussed.

  3. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples.

    PubMed

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (10(5)/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (10(6)/ml) and SRB (10(8)/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  4. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples

    PubMed Central

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (105/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (106/ml) and SRB (108/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  5. Influence of orientation pinning on the Goss-texture in Fe-3%Si electrical steel

    SciTech Connect

    Engler, O.; Friedel, F.

    1998-12-01

    Despite a large number of investigations on the formation of the Goss-texture in Fe-3%Si electrical steels, the exact mechanisms leading to the preference of this particular orientation are not completely understood so far. As an alternative to the standard explanation of a favored growth of Goss-oriented grains during secondary recrystallization, recently the concept of orientation pinning has been proposed, which considers that the growth of grains with special orientation relationships corresponding to low-angle and twin grain boundaries is disfavored. The present paper present preliminary EBSD-results on the growth of Goss-grains during secondary recrystallization in high-permeability (HiB) transformer steel sheets. A semi-quantitative model to simulate the effect of orientation pinning on the evolution of the Goss-texture is introduced.

  6. Influence of the grain size on deleterious phase precipitation in superduplex stainless steel UNS S32750

    SciTech Connect

    Pardal, J.M.

    2009-03-15

    In the present work, the effect of grain size on deleterious phase precipitation in a superduplex stainless steel was investigated. The materials studied were heat treated isothermally at 800 deg. C, 850 deg. C and 900 deg. C for times up to 120 min. Hardness tests, light optical microscopy, scanning electron microscopy and X-ray diffraction were carried out to detect sigma and other harmful precipitate phases. The ferritic and austenitic grain sizes in the solution treated condition of the two steels analyzed were measured by electron backscattered diffraction (EBSD). Cyclic polarization corrosion tests were performed to evaluate the effect of grain size on the corrosion resistance. The results presented show that the precipitation of deleterious phases such as {chi}, {sigma} and {gamma}{sub 2}, which can occur during welding and forming operations, is retarded by grain growth.

  7. The influence of Cr and Al pack cementation on low carbon steel to improve oxidation resistance

    NASA Astrophysics Data System (ADS)

    Prasetya, Didik; Sugiarti, Eni; Destyorini, Fredina; Thosin, Kemas Ahmad Zaini

    2012-06-01

    Pack chromizing and aluminizing has been widely used for many years to improve hot temperature oxidation and corrosion resistance of metals. The coating process involves packing the steel in a powder mixture which contain aluminum and chromium source, and inert filler (usually alumina), and halide activator NH4Cl. Al and Cr were deposited onto carbon steel by pack cementation process using elemental Al and Cr powder as Al and Cr source, whereas NiCo alloys codeposited by electrodeposition. The position of Al and Cr could be under or over Ni-Co alloys deposited. Pack cementation was heated on dry inert gas at temperature 800 °C about 5 hours and 20 minute for Cr and Al respectively. Al and Cr was successfully deposited. Laying down effect of Al and Cr onto carbon steel whether up and down toward NiCo alloys coating have affected to oxidation resistance. The pack aluminizing as top layer given best resitance to restrain excessive oxide scale, in contrast pack chromizing reveal bad oxidation resistance, moreover occured spallation on layer.

  8. The influence of grain size on the ductility of micro-scale stainless steel stent struts.

    PubMed

    Murphy, B P; Cuddy, H; Harewood, F J; Connolley, T; McHugh, P E

    2006-01-01

    Vascular stents are used to restore blood flow in stenotic arteries, and at present the implantation of a stent is the preferred revascularisation method for treating coronary artery disease, as the introduction of drug eluting stents (DESs) has lead to a significant improvement in the clinical outcome of coronary stenting. However the mechanical limits of stents are being tested when they are deployed in severe cases. In this study we aimed to show (by a combination of experimental tests and crystal plasticity finite element models) that the ductility of stainless steel stent struts can be increased by optimising the grain structure within micro-scale stainless steel stent struts. The results of the study show that within the specimen size range 55 to 190 microm ductility was not dependent on the size of the stent strut when the grain size maximised. For values of the ratio of cross sectional area to characteristic grain length less than 1,000, ductility was at a minimum irrespective of specimen size. However, when the ratio of cross sectional area to characteristic grain length becomes greater than 1,000 an improvement in ductility occurs, reaching a plateau when the ratio approaches a value characteristic of bulk material properties. In conclusion the ductility of micro-scale stainless steel stent struts is sensitive to microstructure and can be improved by reducing the grain size.

  9. Annealing textures for drawability: Influence of the degree of cold rolling reduction for low-carbon and extra low-carbon ferritic steels

    SciTech Connect

    Pero-Sanz, J.; Ruiz-Delgado, M.; Martinez, V.; Verdeja, J.I.

    1999-11-01

    This work considers the optimization of deep drawing properties by studying the influence of hot rolling conditions, cold reduction rate, and final annealing on the evolution of steel sheet textures. Two steels have been selected: a low-C steel used for enameling applications, and an extra-low-C steel of the interstitial-free type. Results show that the intensity of {l{underscore}brace}111{r{underscore}brace} component--and, consequently, drawability--is considerably higher in the textures of cold-rolled and annealed sheets than in hot-rolled sheets. It is suggested that drawability of sheets annealed after cold rolling improves if greater than conventional reduction rates are used during rolling. Finally, it is shown that, contrary to what has sometimes been claimed, improved of the ``r'' coefficient are not accompanied by a pancake morphology of the ferrite grains.

  10. Influence of Dissipated Forming Energy on Flow Curves of Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Steinheimer, Rainer; Engel, Bernd

    2011-08-01

    Finite element (FE) simulations are widely used to design sheet metal forming processes. Flow curves and forming limit curves of the semi-finished goods are required for these computations. Mostly flow curves are obtained by conversions of stress-strain caracteristics from uniaxial tensile tests. In these calculations, uniform strain and stress within the gauge length is postulated until reaching elongation without necking. This precondition is true only if specimens remain homogenous during the test procedure. Effects from dissipated mechanical energy and heat flow on the results of uniaxial tensile tests were examined with specimen made of austenitic stainless steels with practical experiments and FE simulations.

  11. Influence of Carbon Content on Fatigue Strength of Drawn Steel Tubes for Small Once-Through Boiler

    NASA Astrophysics Data System (ADS)

    Yonekura, Daisuke; Fujie, Yuta; Murakami, Ri-Ichi; Tokunaga, Yukihiro

    Tension-tension fatigue tests were performed to examine the influence of carbon content on the fatigue properties of drawn specific steel tube (STB340) with/without post heat treatment for small once-through boiler. Two different carbon content steel tubes, C=0.06 and 0.12% were prepared. The as-received, as-drawn and post drawing heat treated series for each carbon content tube were prepared for fatigue test. The hardness, grain size and residual stress were measured for each series. As a result, the fatigue strength of as-received and as-drawn series showed a small difference between C=0.06 and 0.12% specimens. However, the post drawing heat treatment series showed obvious difference in the fatigue strength. The fatigue strength of higher carbon content tubes significantly decreased by the post drawing heat treatment, whereas the decrease of fatigue strength was little for lower carbon content heat treated tubes. The difference of fatigue strength was mainly caused by the degree of relaxation of work hardening by post heat treatment.

  12. The influence of environment on corrosion of cast iron and carbon steel representing samples of outdoor metal technical heritage

    NASA Astrophysics Data System (ADS)

    Strzelec, M.; Marczak, J.; Skrzeczanowski, W.; Zatorska, A.; Sarzynski, A.; Czyz, K.; Zasada, D.

    2015-06-01

    This paper presents the results of annual measurements of the corrosion progress at test samples of cast iron and carbon steel placed in different natural environments. Comparative tests were performed in two outdoor stations, one at the Railway Museum in central Warsaw and one at the location of a Railway Museum in the small town of Sochaczew, 50 km west of Warsaw. The influence of surface roughness on the development of corrosion was determined by two kinds of treatment of all sample surfaces - metal brush or grinding. Stratigraphy and composition of corrosion products in quarterly periods were analyzed with laser-induced breakdown spectroscopy (LIBS) and Raman laser spectroscopy. Comparative tests were performed using a scanning electron microscopy (SEM) system equipped with energy dispersive spectrometer (EDS) and micro-chemical analytical methods. The corrosion layers on carbon steel have proven to be thicker on average than on cast iron, and thicker on the brushed parts of both materials. Furthermore, a thicker corrosion layer was found on the cast iron test samples exposed in Sochaczew than in Warsaw. Different iron oxides, namely lepidocrocite, goethite, hematite and magnetite were identified in the surface Raman spectra of corrosion layers, the last compound only in the sample from Sochaczew. SEM EDS measurements of surface elemental concentrations showed a higher concentration of sulfur in all samples from Sochaczew. Registered LIBS spectra have been additionally analyzed with statistical approach, using Factorial Analysis (FA). Results generally confirmed conclusions drawn from SEM/Raman/LIBS results.

  13. Influence of Surface Preparation on the Kinetics of Controlled Gas-Nitrided AISI H13 Steels Used in Extrusion Dies

    NASA Astrophysics Data System (ADS)

    Akhtar, S. S.; Arif, A. F. M.; Yilbas, B. S.; Sheikh, A. K.

    2010-04-01

    In the aluminum extrusion practice, gas nitriding represents an important factor in enhancing the service life of AISI H13 steel dies. It is observed that if the die-bearing surface is not adequately prepared before nitriding, a nonuniform and shallow nitrided layer develops with reduced hardening effect. The focus of this paper is to investigate the influence of different surface conditions in terms of roughness on the kinetics of nitrided layer developed during gas-nitriding process under controlled nitriding potential. Four samples made of AISI H13 steel properly heat treated (quenched and tempered) were considered: without surface preparation, ground, polished, and lapped. All the samples were gas nitrided under the same conditions and examined after being nitrided. The nitrided layers were characterized using different techniques including optical microscopy, scanning electron microscopy, x-ray diffraction analysis, energy dispersive spectrometry mapping, and microhardness analysis. It was found that the surface preparation prior to nitriding significantly enhanced the nitriding kinetics, which in turn resulted in even and deep nitrided case depth. This provided high load-bearing capacity due to increased and deep hardening effect as compared to unprepared sample. A thinner and uniform compound layer with well-resolved phases was achieved in comparison with unprepared sample.

  14. The Influence of Temperature on the Frictional Behavior of Duplex-Coated Die Steel Rubbing Against Forging Brass

    NASA Astrophysics Data System (ADS)

    Ebrahimzadeh, I.; Ashrafizadeh, F.

    2015-01-01

    Improvement of die life under hot forging of brass alloys is considered vital from both economical and technical points of view. One of the best methods for improving die life is duplex coatings. In this research, the influence of temperature on the tribological behavior of duplex-coated die steel rubbing against forging brass was investigated. The wear tests were performed on a pin-on-disk machine from room temperature to 700 °C; the pins were made in H13 hot work tool steel treated by plasma nitriding and by PVD coatings of TiN-TiAlN-CrAlN. The disks were machined from a two-phase brass alloy too. The results revealed that the friction coefficient of this tribosystem went through a maximum at 550 °C and decreased largely at 700 °C. Furthermore, the formation of Cr2O3 caused the reduction of friction coefficient at 700 °C. PVD coatings proved their wear resistance up to 550 °C, well above the working temperature of the brass forging dies.

  15. The influence of Si content on the oxidation behavior of Type 430 stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2007-09-01

    Trace “alloying” elements can significantly affect alloy performance. One example is the effect of residual Si content on the oxidation behavior of stainless steels. Small amounts of Si can form a continuous SiO2 layer at the metal-oxide scale interface. This is beneficial for enhancing oxidation resistance; however it is detrimental for fuel cell interconnect application, as SiO2 is an electrical insulator. In order to assess the effect of SiO2 on the performance of Type 430 ferritic steel, a potential interconnect alloy, a series of custom 430 alloys were melted and reduced to sheet with controlled Si contents (ranging from <0.01 to 0.1 wt% Si). Oxidation tests were conducted at 800oC in moist air. The behavior was compared to a commercial Type 430 alloy (with 0.4 wt%Si) and Crofer 22APU. It was found that for the 430 alloys, the oxidation rate increased with decreasing Si content. However, after 4000 hour of exposure, the mass gain for the low Si 430 alloys was comparable to Crofer 22APU.

  16. Influence of combined thermomechanical treatment on impurity segregation in ferritic-martensitic and austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Ilyin, A. M.; Neustroev, V. S.; Shamardin, V. K.; Shestakov, V. P.; Tazhibaeva, I. L.; Krivchenkoa, V. A.

    2000-12-01

    In this study 13Cr2MoVNb ferritic-martensitic steel (FMS) and 16Cr15Ni3MoNb austenitic stainless steel (ASS) tensile specimens were subjected to standard heat treatments and divided into two groups. Specimens in group 1 (FMS only) were aged at 400°C in a stress free and in an elastically stressed state with a tensile load (100 MPa) then doped with hydrogen in an electrolytic cell. Specimens in group 2 were subjected to cold work (up to 10%) and exposed to short-time heating at 500° for 0.5 h. All specimens were fractured at room temperature in an Auger spectrometer and Auger analysis of the fracture surfaces was performed in situ after fracturing. A noticeable increase of N and P segregation levels and a widening of the depth distribution on the grain boundary facets were observed in the FMS after aging in the stressed state. Cold-worked FMS and ASS showed a ductile dimple mode of fracture, but relatively high levels of S, P and N were observed on the dimple surfaces. We consider the origin of such effects in terms of the stressed state and plastic-deformation-enhanced segregation.

  17. Influence of PWHT on Toughness of High Chromium and Nickel Containing Martensitic Stainless Steel Weld Metals

    NASA Astrophysics Data System (ADS)

    Divya, M.; Das, Chitta Ranjan; Mahadevan, S.; Albert, S. K.; Pandian, R.; Kar, Sujoy Kumar; Bhaduri, A. K.; Jayakumar, T.

    2015-06-01

    Commonly used 12.5Cr-5Ni consumable specified for welding of martensitic stainless steels is compared with newly designed 14.5Cr-5Ni consumable in terms of their suitability for repair welding of 410 and 414 stainless steels by gas tungsten arc welding process. Changes in microstructure and austenite evolution were investigated using optical, scanning electron microscopy, X-ray diffraction techniques and Thermo-Calc studies. Microstructure of as-welded 12.5Cr-5Ni weld metal revealed only lath martensite, whereas as-welded 14.5Cr-5Ni weld metal revealed delta-ferrite, retained austenite, and lath martensite. Toughness value of as-welded 12.5Cr-5Ni weld metal is found to be significantly higher (216 J) than that of the 14.5Cr-5Ni weld metal (15 J). The welds were subjected to different PWHTs: one at 923 K (650 °C) for 1, 2, 4 hours (single-stage PWHT) and another one at 923 K (650 °C)/4 h followed by 873 K (600 °C)/2 h or 873 K (600 °C)/4 h (two-stage heat treatment). Hardness and impact toughness of the weld metals were measured for these weld metals and correlated with the microstructure. The study demonstrates the importance of avoiding formation of delta-ferrite in the weld metal.

  18. Influence of steel fibers on the development of alkali-aggregate reaction

    SciTech Connect

    Pires de Carvalho, Maria Rita; Pagan Hasparyk, Nicole

    2010-04-15

    This work presents the results of an experimental research concerning the use of fibers in mortar specimens subjected to alkali-aggregate reaction (AAR). Two types of steel fibers (0.16 mm diameter and 6.0 mm length, and 0.20 mm diameter and 13.0 mm length) were used with fiber volume contents of 1% and 2%. Besides the expansion accelerated tests, compressive tests and flexural tests have also been carried out to display the main mechanical characteristics of the fiber-reinforced mortars after being subjected to AAR. Moreover, the microstructure of the specimens was analyzed by scanning electron microscopy and energy dispersive X-ray. The results shown that the addition of steel fibers reduced the expansion due to AAR for the experimental conditions studied in this paper. The most expressive benefit corresponded to the addition of 13.0 mm fibers in the mixture containing 2% fiber content. This fiber volume content also corresponded to the maximum increment in the mechanical properties compared to the reference mortar, mainly for the post-cracking strength and for the toughness in bending. It was observed that the fibers have a beneficial effect on the material, without compromising its main mechanical properties.

  19. Influence of consolidation methods on the recrystallization kinetics of a Fe-14Cr based ODS steel

    NASA Astrophysics Data System (ADS)

    Dadé, M.; Malaplate, J.; Garnier, J.; De Geuser, F.; Lochet, N.; Deschamps, A.

    2016-04-01

    The recrystallization behavior during thermal annealing with or without prior cold work has been investigated in a 14%Cr ODS steel consolidated by two different methods, hot extrusion (HE) and hot isostatic pressing (HIP). We show that a 1400°C-1 h annealing induces an increase of the oxide nanoparticles radius from 1.3 to 3 nm, however the grain size remain stable despite a recovery of sub-grain boundaries for the hot extruded material. When pre-deformation is applied before annealing, almost full recrystallization can be achieved on the HE ODS steel. In this study, we show recrystallization after 40% cold deformation and annealing 30 min at 1450 °C together with coarsening of oxide particles. At lower temperature and higher pre-deformation (70%-1150 °C/30 min), we show that recrystallization can be achieved without change of the oxide size distribution. We show that due to a lower initial dislocation density, recrystallization is strongly delayed, by at least 250 °C, in the HIP material. Finally, we show that the evolution of the size of the oxide precipitates is controlled by the time and temperature of annealing and are independent on the pre-deformation and occurrence of recrystallization.

  20. Influence of crystal orientation and ion bombardment on the nitrogen diffusivity in single-crystalline austenitic stainless steel

    SciTech Connect

    Martinavicius, A.; Abrasonis, G.; Moeller, W.

    2011-10-01

    The nitrogen diffusivity in single-crystalline AISI 316L austenitic stainless steel (ASS) during ion nitriding has been investigated at different crystal orientations ((001), (110), (111)) under variations of ion flux (0.3-0.7 mA cm{sup -2}), ion energy (0.5-1.2 keV), and temperature (370-430 deg. C). The nitrogen depth profiles obtained from nuclear reaction analysis are in excellent agreement with fits using the model of diffusion under the influence of traps, from which diffusion coefficients were extracted. At fixed ion energy and flux, the diffusivity varies by a factor up to 2.5 at different crystal orientations. At (100) orientation, it increases linearly with increasing ion flux or energy. The findings are discussed on the basis of atomistic mechanisms of interstitial diffusion, potential lattice distortions, local decomposition, and ion-induced lattice vibrational excitations.

  1. Influence of crystal orientation and ion bombardment on the nitrogen diffusivity in single-crystalline austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Martinavičius, A.; Abrasonis, G.; Möller, W.

    2011-10-01

    The nitrogen diffusivity in single-crystalline AISI 316L austenitic stainless steel (ASS) during ion nitriding has been investigated at different crystal orientations ((001), (110), (111)) under variations of ion flux (0.3-0.7 mA cm-2), ion energy (0.5-1.2 keV), and temperature (370-430 °C). The nitrogen depth profiles obtained from nuclear reaction analysis are in excellent agreement with fits using the model of diffusion under the influence of traps, from which diffusion coefficients were extracted. At fixed ion energy and flux, the diffusivity varies by a factor up to 2.5 at different crystal orientations. At (100) orientation, it increases linearly with increasing ion flux or energy. The findings are discussed on the basis of atomistic mechanisms of interstitial diffusion, potential lattice distortions, local decomposition, and ion-induced lattice vibrational excitations.

  2. Use of the tritium trick for analysis of the influence that hydrogen and helium exert on the mechanical properties of radiation-resistant precipitation-hardening FCC steels

    SciTech Connect

    Goshchitskii, B.N.; Sagaradze, V.V.; Arbuzov, V.L.; Zuev, Y.N.; Markelov, N.N.; Zimin, A.V.

    1995-10-01

    The aging austenitic stainless steel Crl6Nil5Mo3Til is shown to possess a high resistance to the radiation void formation under irradiation with fast neutrons (60 dpa, 753K). The influence of tritium introduced from the gaseous phase and radiogenic helium on the mechanical properties is analysed. 3 refs., 3 tabs.

  3. Influence of cryogenic cooling on surface grinding of stainless steel 316

    NASA Astrophysics Data System (ADS)

    Manimaran, G.; Pradeep kumar, M.; Venkatasamy, R.

    2014-01-01

    The objective of the present investigation is to evaluate the improvements in the grinding force and surface roughness by the application of LN2 (liquid nitrogen) as a coolant in the cryogenic grinding process. Cryogenic machining is an environment concerned green manufacturing process. The grinding experiments were conducted on stainless steel 316 in three environments, namely, dry, wet and cryogenic cooling. The experimental results show that a reduction in the grinding zone temperature leads to excellent benefits in the machining performance. The cryogenic coolant offers 37% and 13% reduction in the grinding forces compared to dry and wet cooling. The surface roughness under cryogenic cooling is found to produce 59% and 32% lesser values and fewer defects, compared to surfaces ground with dry and wet cooling. The enhancements realized by the delivery pressure of the cryogen, with respect to the grinding forces, and surface roughness were also studied.

  4. Influence of alumina and titanium dioxide coatings on abrasive wear resistance of AISI 1045 steel

    NASA Astrophysics Data System (ADS)

    Santos, A.; Remolina, A.; Marulanda, J.

    2016-02-01

    This project aims to compare the behaviour of an AISI 1045 steel's abrasive wear resistance when is covered with aluminium oxide (Al2O3) or Titanium dioxide (TiO2), of nanometric size, using the technique of thermal hot spray, which allows to directly project the suspension particles on the used substrate. The tests are performed based on the ASTM G65-04 standard (Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Apparatus). The results show that the amount of, lost material increases linearly with the travelled distance; also determined that the thermal treatment of hardening-tempering and the alumina and titanium dioxide coatings decrease in average a 12.9, 39.6 and 29.3% respectively the volume of released material during abrasive wear test.

  5. Influence of Transformation-induced Plasticity on Formability of TRIP Steels

    NASA Astrophysics Data System (ADS)

    Yu, Hai Yan; Yuan, Shi Jin; Sun, Zhe

    2011-08-01

    A micromechanical flow stress model for the transformation-induced plasticity (TRIP) steel is proposed on the basis of continuum mechanics. In the model, TRIP effect and degradation of elastic modulus are considered. TRIP effect is introduced by regarding the volume fraction of retained austenites as varying with plastic strain. Degradation of elastic modulus is evaluated by an empirical expression. Both the contribution of individual phases and that of interaction between constituent phases to the overall stress are taken into account. The proposed model is introduced into LSDYNA software to simulate the cup forming and U-channel springback. Cup drawing and U-channel bending experiments are provided. Comparison shows that formability results simulated with TRIP effect are closer to the experimental ones.

  6. Influence of localized plasticity on oxidation behaviour of austenitic stainless steels under primary water reactor

    NASA Astrophysics Data System (ADS)

    Cissé, Sarata; Laffont, Lydia; Lafont, Marie-Christine; Tanguy, Benoit; Andrieu, Eric

    2013-02-01

    The sensitivity of precipitation-strengthened A286 austenitic stainless steel to stress corrosion cracking was studied by means of slow-strain-rate tests. First, alloy cold working by low cycle fatigue (LCF) was investigated. Fatigue tests under plastic strain control were performed at different strain levels (Δɛp/2 = 0.2%, 0.5%, 0.8% and 2%) to establish correlations between stress softening and the deformation microstructure resulting from the LCF tests. Deformed microstructures were identified through TEM investigations. The interaction between oxidation and localized deformation bands was also studied and it resulted that localized deformation bands are not preferential oxide growth channels. The pre-cycling of the alloy did not modify its oxidation behaviour. However, intergranular oxidation in the subsurface under the oxide layer formed after exposure to PWR primary water was shown.

  7. Shielding gas influences on laser weldability of tailored blanks of advanced automotive steels

    NASA Astrophysics Data System (ADS)

    Reisgen, Uwe; Schleser, Markus; Mokrov, Oleg; Ahmed, Essam

    2010-12-01

    The effects of shielding gas types and flow rates on CO 2 laser weldability of DP600/TRIP700 steel sheets were studied in this work. The evaluated shielding gases were helium (He), argon (Ar) and different mixtures of He and Ar. Weld penetration, tensile strength and formability (Erichsen test) of laser welds were found to be strongly dependent upon the shielding gas types. The ability of shielding gas in removing plasma plume and thus increasing weld penetration is believed to be closely related to ionization potential and atomic weight which determine the period of plasma formation and disappearance. It was found that the higher helium shielding gas flow rate, the deeper weld penetration and the lower weld width.

  8. Factors influencing the Zn and Mn extraction from pyrometallurgical sludge in the steel manufacturing industry.

    PubMed

    Mocellin, J; Mercier, G; Morel, J L; Blais, J F; Simonnot, M O

    2015-08-01

    In this laboratory study, a process has been developed for selectively leaching zinc and manganese from pyrometallurgical sludge produced in the steel manufacturing industry. In the first part, the yield of Zn extraction was studied using four factors and four levels of the Box-Behnken response surface design. The optimum conditions for the step of Zn leaching were determined to be a sulfuric acid concentration of 0.25 mol/L, a pulp density of 10%, an extraction temperature of 20 °C, and three stages of leaching. Under such conditions, 75% of the Zn should be leached. For Mn leaching, the optimum conditions were determined to be a sulfuric acid concentration of 0.25 mol/L, a Na2S2O5/Mn stoichiometry of 1, a leaching time of 120 min and two leaching steps. In this case, 100% of the Mn should be leached.

  9. Influence of Activating Flux and Helium Shielding Gas on an Austenitic Stainless Steel Weldment

    NASA Astrophysics Data System (ADS)

    Huang, Her-Yueh; Yang, Chung-Wei

    2013-06-01

    Activating flux-assisted gas tungsten arc welding (GTAW) is a well-established method for enhancing weld penetration. In GTAW, steel is usually welded with a shielding gas that contains mostly argon. However, pure argon does not provide enough weld penetration. Argon-helium mixtures are inert and a greater concentration of helium would increase the arc voltage and the weld depth-to-width (D/W) ratio. There is a significant level of interest in the interaction between activating flux and shielding gas composition. Weld morphology, arc profile, retained δ ferrite content, angular distortion, and microstructure are extremely important in applying the activating flux combination argon-helium in GTAW; therefore, in this work, all these were studied.

  10. Absorptivity modulation on wavy molten steel surfaces: The influence of laser wavelength and angle of incidence

    SciTech Connect

    Kaplan, A. F. H.

    2012-10-08

    The modulation of the angle-dependent Fresnel absorptivity across wavy molten steel surfaces during laser materials processing, like drilling, cutting, or welding, has been calculated. The absorptivity is strongly altered by the grazing angle of incidence of the laser beam on the processing front. Owing to its specific Brewster-peak characteristics, the 10.64 {mu}m wavelength CO{sub 2}-laser shows an opposite trend with respect to roughness and angle-of-incidence compared to lasers in the wavelength range of 532-1070 nm. Plateaus or rings of Brewster-peak absorptivity can lead to hot spots on a wavy surface, often in close proximity to cold spots caused by shadow domains.

  11. Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

    SciTech Connect

    Pawel, Steven J; Hsu, Julia

    2010-11-01

    The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

  12. Influence of crystallographic texture in X70 pipeline steels on toughness anisotropy and delamination

    NASA Astrophysics Data System (ADS)

    Al-Jabr, Haytham M.

    The effects of microstructure and crystallographic texture in four commercially-produced API X70 pipeline steels and their relation to planar anisotropy of toughness and delamination were evaluated. The experimental steels were processed through either a hot strip mill, a Steckel mill, or a compact strip mill. Different processing routes were selected to obtain plates with potential variations in the microstructure and anisotropic characteristics. Tensile and Charpy impact testing were used to evaluate the mechanical properties in three orientations: longitudinal (L), transverse (T) and diagonal (D) with respect to the rolling direction to evaluate mechanical property anisotropy. The yield and tensile strengths were higher in the T orientation and toughness was lower in the D orientation for all plates. Delamination was observed in some of the ductile fracture surfaces of the impact samples. To further study the splitting behavior and effects on impact toughness, a modified impact test (MCVN) specimen with side grooves was designed to intensify induced stresses parallel to the notch root and thus facilitate evaluation of delamination. Scanning electron microscopy combined with electron backscattered diffraction (EBSD) were used to evaluate the grain size, microstructural constituents, and crystallographic texture to determine the factors leading to delamination and the anisotropy in toughness. The ferrite grain size is mainly responsible for the differences in DBTTs between the L and T orientations. The higher DBTT in the D orientation observed in pipeline steels is attributed to crystallographic texture. The higher DBTT in the D direction is due to the higher volume fraction of grains having their {100} planes parallel or close to the primary fracture plane for the D orientation. An equation based on a new "brittleness parameter," based on an assessment of grain orientations based on EBSD data, was developed to predict the changes in DBTTs with respect to sample

  13. The influence of martensite shape, concentration, and phase transformation strain on the deformation behavior of stable dual-phase steels

    NASA Astrophysics Data System (ADS)

    Bhattacharyya, A.; Sakaki, T.; Weng, G. J.

    1993-02-01

    A continuum model is developed to examine the influence of martensite shape, volume fraction, phase transformation strain, and thermal mismatch on the initial plastic state of the ferrite matrix following phase transformation and on the subsequent stress-strain behavior of the dual-phase steels upon loading. The theory is developed based on a relaxed constraint in the ductile matrix and an energy criterion to define its effective stress. In addition, it also assumes the martensite islands to possess a spheroidal shape and to be randomly oriented and homogenously dispersed in the ferrite matrix. It is found that for a typical water-quenched process from an intercritical temperature of 760 °C, the critical martensite volume fraction needed to induce plastic deformation in the ferrite matrix is very low, typically below 1 pct, regardless of the martensite shape. Thus, when the two-phase system is subjected to an external load, plastic deformation commences immediately, resulting in the widely observed “continuous yielding” behavior in dual-phase steels. The subsequent deformation of the dual-phase system is shown to be rather sensitive to the martensite shape, with the disc-shaped morphology giving rise to a superior overall response (over the spherical type). The stress-strain relations are also dependent upon the magnitude of the prior phase transformation strain. The strength coefficient h and the work-hardening exponent n of the smooth, parabolic-type stress-strain curves of the dual-phase system also increase with increasing martensite content for each selected inclusion shape. Comparison with an exact solution and with one set of experimental data indicates that the theory is generally within a reasonable range of accuracy.

  14. Influence of flowing sodium on creep deformation and rupture behaviour of 316L(N) austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Ravi, S.; Laha, K.; Mathew, M. D.; Vijayaraghavan, S.; Shanmugavel, M.; Rajan, K. K.; Jayakumar, T.

    2012-08-01

    The influence of flowing sodium on creep deformation and rupture behaviour of AISI 316L(N) austenitic stainless steel has been investigated at 873 K over a stress range of 235-305 MPa. The results were compared with those obtained from testing in air environment. The steady state creep rates of the material were not influenced appreciably by the testing environments. The time to onset of tertiary stage of creep deformation was delayed in sodium environment. The creep-rupture lives of the material increased in sodium environment, which became more pronounced at lower applied stresses. The increase in rupture life of the material in flowing sodium was accompanied by an increase in rupture ductility. The creep damage on specimen surface as well as inside the specimen was less in specimen tested in sodium. SEM fractographic investigation revealed predominantly transgranular dimple failure for the specimen tested in sodium, whereas predominantly intergranular creep failure was observed in the air tested specimens. Almost no oxidation was observed in the specimens creep tested in the sodium environment. Absence of oxidation and less creep damage cavitation extended the secondary state in liquid sodium tests and lead to increase in creep rupture life and ductility of the material as compared to in air.

  15. Influence of the 316 L stainless steel interface on the stability and barrier properties of plasma fluorocarbon films.

    PubMed

    Lewis, François; Cloutier, Maxime; Chevallier, Pascale; Turgeon, Stéphane; Pireaux, Jean-Jacques; Tatoulian, Michael; Mantovani, Diego

    2011-07-01

    Coatings are known to be one of the more suited strategies to tailor the interface between medical devices and the surrounding cells and tissues once implanted. The development of coatings and the optimization of their adhesion and stability are of major importance. In this work, the influence of plasma etching of the substrate on a plasma fluorocarbon ultrathin coating has been investigated with the aim of improving the stability and the corrosion properties of coated medical devices. The 316 L stainless steel interface was subjected to two different etching sequences prior to the plasma deposition. These plasma etchings, with H(2) and C(2)F(6) as gas precursors, modified the chemical composition and the thickness of the oxide layer and influenced the subsequent polymerization. The coating properties were evaluated using flat substrates submitted to deformation, aging into aqueous medium and corrosion tests. X-ray photoelectron spectroscopy (XPS), time of flight-secondary ion mass spectrometry (ToF-SIMS), ellipsometry, and atomic force microscopy (AFM) were performed to determine the effects of the deformation and the aging on the chemistry and morphology of the coated samples. Analyses showed that plasma etchings were essential to promote reproducible polymerization and film growth. However, the oxide layer thinning due to the etching lowered the corrosion resistance of the substrate and affected the stability of the interface. Still, the deformed samples did not exhibited adhesion and cohesion failure before and after the aging.

  16. The influence of loading on the corrosion of steel in cracked ordinary Portland cement and high performance concretes

    NASA Astrophysics Data System (ADS)

    Jaffer, Shahzma Jafferali

    Most studies that have examined chloride-induced corrosion of steel in concrete have focused on sound concrete. However, reinforced concrete is seldom uncracked and very few studies have investigated the influence of cracked concrete on rebar corrosion. Furthermore, the studies that have examined the relationship between cracks and corrosion have focused on unloaded or statically loaded cracks. However, in practice, reinforced concrete structures (e.g. bridges) are often dynamically loaded. Hence, the cracks in such structures open and close which could influence the corrosion of the reinforcing steel. Consequently, the objectives of this project were (i) to examine the effect of different types of loading on the corrosion of reinforcing steel, (ii) the influence of concrete mixture design on the corrosion behaviour and (iii) to provide data that can be used in service-life modelling of cracked reinforced concretes. In this project, cracked reinforced concrete beams made with ordinary Portland cement concrete (OPCC) and high performance concrete (HPC) were subjected to no load, static loading and dynamic loading. They were immersed in salt solution to just above the crack level at their mid-point for two weeks out of every four (wet cycle) and, for the remaining two weeks, were left in ambient laboratory conditions to dry (dry cycle). The wet cycle led to three conditions of exposure for each beam: (i) the non-submerged region, (ii) the sound, submerged region and (iii) the cracked mid-section, which was also immersed in the solution. Linear polarization resistance and galvanostatic pulse techniques were used to monitor the corrosion in the three regions. Potentiodynamic polarization, electrochemical current noise and concrete electrical resistance measurements were also performed. These measurements illustrated that (i) rebar corroded faster at cracks than in sound concrete, (ii) HPC was more protective towards the rebar than OPCC even at cracks and (iii) there

  17. Influence of reverted austenite on the texture and magnetic properties of 350 maraging steel

    NASA Astrophysics Data System (ADS)

    Abreu, Hamilton F. G.; Silva, Jean J.; Silva, Manoel R.; Gomes da Silva, Marcelo J.

    2015-11-01

    The aging temperature to improve magnetic properties in Maraging-350 steel (Mar-350) is limited by the onset of austenite reversion. The traditional process of cooling after aging is to remove the piece from the oven and then to air cool it. The purpose of this research was to characterize the reverted austenite and to investigate the effect of cooling below the martensite start temperature (Ms) on the magnetic properties. The Mar350 samples aged at temperatures above 550 °C, and subsequently cooled in liquid nitrogen presented less austenite than samples cooled in air, resulting in higher magnetization saturation and a lower coercive force. A combination of optical microscopy (OM), X-ray diffraction (XRD) and electron backscatter diffraction (EBSD) techniques were used to characterize the presence of reverted austenite. The crystallographic texture of both martensite and reverted austenite were analyzed. The texture of the reverted austenite coincides with the texture of the parent austenite indicating that a phenomenon of texture memory is present.

  18. Extrinsic Influence of Environment-Induced Degradation on Load Carrying Capacity of Steel Beams

    NASA Astrophysics Data System (ADS)

    Gowda, Sunil; Patnaik, A.; Payer, J.; Srivatsan, T. S.

    2015-11-01

    In this paper, the results of a study aimed at evaluating the strength of wide-flanged beams subjected to corrosion-induced damage, modeled using a standard finite element program (ABAQUS) is presented and discussed. Typical beams in consideration were subjected to different cases of corrosion-induced damage, such as non-uniform and varying degree of material loss that simulates pitting corrosion. Many variables, such as (a) shape of pitting damage, (b) location of pits along the length of the beam, (c) number of pits, and (d) depth of pits, were considered to facilitate a better understanding of the load carrying capacity of steel I-beams having damage quite similar to pitting damage to the web. The results are compared with an "as-new" beam for purpose of evaluation of the reduction in strength due to environment-induced deterioration. A "corrosion strength reduction factor (CSRF)" is introduced to help identify the reduction in load carrying capacity as a consequence of both height and depth of the damage due to corrosion. The results are presented in charts for purpose of practical beam design.

  19. Influence of Joint Configuration on the Strength of Laser Welded Presshardened Steel

    NASA Astrophysics Data System (ADS)

    Kügler, H.; Mittelstädt, C.; Vollertsen, F.

    Presshardened steel is used in nowadays automotive production. Due to its high strength, sheet thicknesses can be reduced which results in decreasing weight of car body components. However, because of microstructure softening and coating agglomerations in the seam, welding is still a challenge. In this paper laser beam welding of 22MnB5 with varying energy input per irradiated area is presented. It is found that increasing energy input per seam length reduces tensile strength. Using a small spot size of 200 μm, tensile strength of 1434 N/mm2 can be reached in bead on plate welds. In lap welds tensile strength is limited because of coating particles agglomerating at the melt pool border line. However, the resulting strength is higher when using several small weld seams than using one seam with the same total seam width. With three weld seams, each 0.5mm in width, tensile strength of 911N/mm2 is reached in lap welding.

  20. Influence of a Cerium surface treatment on the oxidation behavior of type 347 stainless steel

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2007-04-01

    A surface treatment was applied to the surface of Type 347 stainless steel to enhance oxidation resistance. The treatment consisted of dip coating coupons in a CeO2 and halide activator slurry, followed by a thermal treatment at 900C in an inert atmosphere for 12 hours. Cyclical oxidation tests were conducted at 800C in either dry air or air+3%H2O. In dry air, the treatment reduced the oxidation rate (reduced the magnitude of weight gain) of the alloy by a factor of three. Protective chromium based oxide and spinel ((Mn,Cr)3O4 and (Cr,Fe)2O3) phases formed on the surface of the untreated and treated alloy. More significantly, the treatment suppressed the oxide scale spallation that occurred upon cyclical exposure of this alloy to moist air. In moist air, less protective chromite (FeCr2O4), magnetite (Fe+2Fe2+3O4), and hematite (Fe2O3) formed as oxide products on the surface of the base alloy. The treated alloy did not spall during exposure to moist air, and interestingly, the treated alloy possessed similar oxidation rates (magnitude of weight gain) in both moist and dry air. The same protective chromium based oxide and spinel ((Mn,Cr)3O4 and (Cr,Fe)2O3) phases formed on the surface of the treated alloy exposed to both moist and dry air. In the aggressive moist environment, the Ce surface treatment suppressed the formation of less protective iron-oxides, and concomitant oxide scale spallation during thermal cycling.

  1. Influence of Cr and Ni on Microstructural Evolution during Heat Treatment of Low-Carbon Transformation Induced Plasticity Steels

    NASA Astrophysics Data System (ADS)

    Suh, Dong-Woo; Park, Seong-Jun; Kim, Sung-Joon

    2008-09-01

    The effect of Cr and Ni addition on microstructural evolution in the transformation induced plasticity (TRIP) steel is investigated. Both Cr and Ni increase the austenite fraction at austempering temperature. The austenite in Ni-added steel is stable during final cooling after austempering; however, a considerable amount of austenite transforms to martensite in Cr-added steel. The instability of austenite in Cr-added steel is attributed to the increase of hardenability, which inhibits the carbon enrichment in austenite by suppressing ferrite formation.

  2. The influence of punching process on residual stress and magnetic domain structure of non-oriented silicon steel

    NASA Astrophysics Data System (ADS)

    Cao, Hongzhi; Hao, Linpo; Yi, Jingwen; Zhang, Xianglin; Luo, Zhonghan; Chen, Shenglin; Li, Rongfeng

    2016-05-01

    The main purpose of this paper is to investigate the influence of punching process on residual stress and magnetic domain structure. The residual stress in non-oriented silicon steel after punching process was measured by nanoindentation. The maximum depth was kept constant as 300 nm during nanoindentation. The material around indentation region exhibited no significant pile-up deformation. The calculation of residual stress was based on the Suresh theoretical model. Our experimental results show that residual compressive stress was generated around the sheared edge after punching. The width of residual stress affected zone by punching was around 0.4-0.5 mm. After annealing treatment, the residual stress was significantly decreased. Magnetic domain structure was observed according to the Bitter method. The un-annealed sample exhibited complicated domain patterns, and the widths of the magnetic domains varied between 3 μm and 8 μm. Most of the domain patterns of the annealed sample were 180°-domains and 90°-domains, and the widths of the domains decreased to 1-3 μm.

  3. Simulation of Drawing of Small Stainless Steel Platinum Medical Tubes—Influence of the Tool Parameters on the Forming Limit

    NASA Astrophysics Data System (ADS)

    Linardon, Camille; Affagard, Jean-Sébastien; Chagnon, Grégory; Favier, Denis; Gruez, Benoit

    2011-05-01

    Tube cold drawing processes are used to reduce tube diameters and thickness, while pulling them through a conical converging die with or without inner plug. An accurate modelling of the material deformation and friction behaviour is required in order to well describe these processes. The study concerns a stainless steel platinum alloy. The material behaviour is characterised through tensile tests at strain rates as close as possible to the high strain rates reached during the drawing process. The results are fitted with an isotropic temperature-independent Johnson Cook constitutive equation. The modelling of floating plug drawing is performed on a ABAQUS/Explicit model. Friction coefficient is difficult to estimate with mechanical experimental tests, thus an inverse analysis is carried out to fit this parameter thanks to finite element simulation and experimental drawing tests. Drawing force measurements are recorded during the forming process. The Cockroft-Latham criterion is applied to understand the different process parameters influence on tube drawing and its accuracy for drawing process is evaluated.

  4. Influence of tungsten, carbon and nitrogen on toughness and weldability of low activation austenitic high manganese stainless steels

    NASA Astrophysics Data System (ADS)

    Hosoi, Y.; Shimoide, Y.; Abraham, M.; Kutsuna, M.; Miyahara, K.

    1992-09-01

    The effect of alloying elements of tungsten, carbon and nitrogen on high temperature strength, toughness and weldability of Fe12Cr15Mn alloy has been investigated. The high temperature stregth of Fe12Cr15Mn0.2C0.1N at 873 K increases with the addition of 2-300W without affecting ductility. The toughness as estimated by Charpy tests, is also not influenced by the addition of 2-3%W, while the increase of carbon content decreases the absorbed energy. The transition temperature shifts to higher temperature by aging at 873 K for 3600 ks, but it is still lower than room temperature. The degradation of tougheness after aging is considered to be related to the precipitation of M23C6 on grain boundaries. The weldability evaluated by hot cracking susceptibility is not affected by alloying of tungsten and carbon in this alloy system. It is noted that the alloys studied show less hot cracking susceptibility than commercial AISI 316L stainless steel.

  5. Microbial Corrosion in Linepipe Steel Under the Influence of a Sulfate-Reducing Consortium Isolated from an Oil Field

    NASA Astrophysics Data System (ADS)

    AlAbbas, Faisal M.; Williamson, Charles; Bhola, Shaily M.; Spear, John R.; Olson, David L.; Mishra, Brajendra; Kakpovbia, Anthony E.

    2013-11-01

    This work investigates microbiologically influenced corrosion of API 5L X52 linepipe steel by a sulfate-reducing bacteria (SRB) consortium. The SRB consortium used in this study was cultivated from a sour oil well in Louisiana, USA. 16S rRNA gene sequence analysis indicated that the mixed bacterial consortium contained three phylotypes: members of Proteobacteria ( Desulfomicrobium sp.), Firmicutes ( Clostridium sp.), and Bacteroidetes ( Anaerophaga sp.). The biofilm and the pits that developed with time were characterized using field emission scanning electron microscopy (FE-SEM). In addition, electrochemical impedance spectroscopy (EIS), linear polarization resistance (LPR) and open circuit potential (OCP) were used to analyze the corrosion behavior. Through circuit modeling, EIS results were used to interpret the physicoelectric interactions between the electrode, biofilm and solution interfaces. The results confirmed that extensive localized corrosion activity of SRB is due to a formed biofilm in conjunction with a porous iron sulfide layer on the metal surface. X-ray diffraction (XRD) revealed semiconductive corrosion products predominantly composed of a mixture of siderite (FeCO3), iron sulfide (Fe x S y ), and iron (III) oxide-hydroxide (FeOOH) constituents in the corrosion products for the system exposed to the SRB consortium.

  6. Influence of the electrical sliding speed on friction and wear processes in an electrical contact copper stainless steel

    NASA Astrophysics Data System (ADS)

    Bouchoucha, A.; Chekroud, S.; Paulmier, D.

    2004-02-01

    Among the various parameters that influence the friction and wear behaviour of a copper-stainless steel couple crossed by an electrical current and in a dry contact is the sliding speed. The tests were carried out under ambient environment and the sliding speed was in the range of 0.2-8 ms -1. The electrical current intensity was varied from 0 to 40 A and held constant during each experiment. The normal load was maintained constant corresponding to an average Hertzian stress of 10 7 Pa. It appears that the friction coefficient and the wear rate increase at first with the speed, reach their maximums, then slowly decrease and tend to constant values. Over the entire range of sliding speeds two types of wear are observed. These latters are essentially mild wear as long as hard debris do not appear at the interface and severe wear when debris consisting of oxides or oxide metal mixture become big enough, they are removed from the surface and have abrasive effect. The results are discussed in terms of observations of wear debris size and composition, wear track study, metallographic study of worn surfaces and friction and electrical contact resistance records.

  7. Influence of Accelerated Cooling Condition on Welding Thermal Cycle, Residual Stress, and Deformation in SM490A Steel ESW Joint

    NASA Astrophysics Data System (ADS)

    Deng, Dean; Sun, Jiamin; Dai, Deping; Jiang, Xiaohua

    2015-09-01

    Electro-slag welding (ESW) has been widely used to join the box column because of high productivity. The heat input of ESW is far larger than those of other fusion welding processes, so ESW usually results in a long holding time over certain elevated temperature (∆ t H time), a long cooling time from 800 to 500 °C (∆ t 8/5 time), and a wide heat-affected zone (HAZ). It can be foreseen that the mechanical properties especially fracture toughness of the fusion zone and HAZ will be inferior to those of base metal. As a fundamental research, a computational approach based on MSC.Marc code was developed to simulate the thermo-mechanical behaviors in a typical SM490A steel ESW joint under different cooling conditions. Meanwhile, the thermal cycles computed by numerical model were compared with the experimental measurements. Moreover, the influence of accelerated cooling methods on welding residual stress and deformation was examined numerically. Simulation results show that accelerated cooling methods not only can largely shorten ∆ t H time as well as ∆ t 8/5 time and reduce the size of HAZ, but also can affect the residual stress distribution and deformation. It is believed that the accelerated cooling methods proposed by this study potentially improve the mechanical properties of ESW joint.

  8. Influence of respiratory substrate in carbon steel corrosion by a Sulphate Reducing Prokaryote model organism.

    PubMed

    Dall'agnol, Leonardo T; Cordas, Cristina M; Moura, José J G

    2014-06-01

    Sulphate Reducing Prokaryotes (SRP) are an important group of microorganisms involved in biocorrosion processes. Sulphide production is recognized as a fundamental cause of corrosion and nitrate is often used as treatment. The present work analyses the influence of respiratory substrates in the metal, from off-shore installations, SRP influenced corrosion, using Desulfovibrio desulfuricans ATTC 27774 as model organism, since this can switch from sulphate to nitrate. Open Circuit Potential over 6days in different conditions was measured, showing an increase around 200 and 90mV for the different media. Tafel plots were constructed allowing Ecorr and jcorr calculations. For SRP in sulphate and nitrate media Ecorr values of -824 and -728mV, and jcorr values of 2.5 and 3.7μAcm(-2), respectively, were attained indicating that in nitrate, the resultant corrosion rate is larger than in sulphate. Also, it is shown that the equilibrium of sulphide in the solution/gas phases is a key factor to the evolution of corrosion Nitrate prevents pitting but promotes general corrosion and increases the corrosion potential and iron dissolution 40 times when compared to sulphate. Our results demonstrate that nitrate injection strategy in oil fields has to be considered carefully as option to reduce souring and localized corrosion.

  9. The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

    2016-06-01

    One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

  10. Influence of temperature histories during reactor startup periods on microstructural evolution and mechanical properties of austenitic stainless steel irradiated with neutrons

    NASA Astrophysics Data System (ADS)

    Kasahara, Shigeki; Kitsunai, Yuji; Chimi, Yasuhiro; Chatani, Kazuhiro; Koshiishi, Masato; Nishiyama, Yutaka

    2016-11-01

    This paper addresses influence of two different temperature profiles during startup periods in the Japan Materials Testing Reactor and a boiling water reactor upon microstructural evolution and mechanical properties of austenitic stainless steel irradiated with neutrons to about 1 dpa and 3 dpa. One of the temperature profiles was that the specimens experienced neutron irradiation in both reactors, under which the irradiation temperature transiently increased to 290 °C from room temperature with increasing reactor power during reactor startup periods. Another was that the specimens were pre-heated to about 150 °C prior to the irradiation to suppress the transient temperature increase. Tensile tests at 290 °C and Vickers hardness tests at room temperature were carried out, and their microstructures were observed by FEG-TEM. Difference of the temperature profiles was observed obviously in interstitial cluster formation, in particular, growth of Frank loops. Although influence of neutron irradiation involving transient temperature increase to 290 °C from room temperature on the yield strength and the Vickers hardness is buried in the trend curves of existing data, the influence was also found certainly in increment of in yield strength, existence of modest yield drop, and loss of strain hardening capacity and ductility. As a result, Frank loops, which were observed in austenitic stainless steel irradiated at doses of 1 dpa or more, seemed to have important implications regarding the interpretation of not irradiation hardening, but deformation of the austenitic stainless steel.

  11. Influence parameters of martensitic transformation during low cycle fatigue for steel AISI 321

    NASA Astrophysics Data System (ADS)

    Grosse, M.; Kalkhof, D.; Keller, L.; Schell, N.

    2004-07-01

    The volume fraction of martensite continuously increases with the fatigue cycle number. Consequently, the martensite amount can be used for indication of the low cycle fatigue state. Following an exponential decay function, the martensite volume fraction decreases with increasing temperature. No influence of the load frequency was found. The initial material state plays an important role for the martensite formation rate. The amount of martensite formed is much higher after cold-rolling than after solution annealing as final manufacturing process. The martensite shows a fibre texture in the annealed material. The (1 1 0) planes are preferentially oriented parallel and perpendicular to the loading direction. In the cold-rolled material no significant preferred orientation of this phase was found. The martensite is concentrated in the centre of the specimens. The shape of the distribution seems to be independent on the martensite amount.

  12. The influence of cooling rate on the microstructure of stainless steel alloys

    SciTech Connect

    Elmer, J.W.

    1988-09-01

    The emergence of high energy density welding, laser surface modification and rapid solidification as commonly used metallurgical processing techniques has greatly increased the range of cooling rates that can be accessed during the solidification of metals and alloys. The microstructures which develop during these rapid cooling conditions may be significantly different from those which develop during low cooling rate conditions as the result of access to new metastable phases with the additional kinetic limitations that accompany rapid solidification. This investigation explores the influence of cooling rate on a series of seven ternary alloys which span the line of two-fold saturation in the Fe-Ni-Cr system. High speed electron beam surface melting was used to resolidify these alloys at scan speeds up to 5 m/s. The resulting cooling rates were estimated from dendrite arm spacing measurements and were confirmed by heat flow modeling to vary from 7 /times/ 10/sup 0/ /degree/C/s to 8 /times/ 10/sup 6/ /degree/C/s. The microstructures that developed from each solidification condition were examined using optical metallography, electron microprobe analysis, scanning electron microscopy and a vibrating sample magnetometer. These results were used to create diagrams to predict the primary mode of solidification, the ferrite content and the complex microstructural morphologies which develop as a function of interface velocity and composition. 158 refs., 90 figs., 45 tabs.

  13. The Influence of Modes of Deposition of Coatings on the Corrosion Resistance of Welded Joints of Steels in Acidic Media;

    NASA Astrophysics Data System (ADS)

    Saraev, Yu N.; Bezborodov, V. P.; Selivanov, Y. V.

    2016-08-01

    In this work, effect of welding on corrosion of welded joints of austenitic steel 12KH18N10T. It is shown that the use of pulsed - arc welding steel 12KH18N10T allows you to create a protective coating with dispersed structure with less thermal impact on the zone of the welded joint. Coating is of such structure allows 1.5 to 6 times to reduce the corrosion rate of welded joints of steel 12KH18N10T in active chemical environments. Pulse the process of deposition of coatings on welded joint of steels can be effectively used for the protection against corrosion in the repair of equipment of chemical industry. The results obtained can be recommended for use when welding a protective corrosion - resistant coatings on working surfaces of equipment of chemical productions.

  14. Influence of high pressure hydrogen environment on tensile and fatigue properties of stainless steels at low temperatures

    NASA Astrophysics Data System (ADS)

    Ogata, T.

    2012-06-01

    Hydrogen environment embrittlement (HEE) of stainless steels in the environment of high pressure and low temperature hydrogen gas was evaluated using a very simple mechanical properties testing procedure. In the method, the high-pressure hydrogen environment is produced just inside the hole in the specimen. In this work, the effects of HEE on fatigue properties for austenitic stainless steels SUS304L and SUS316L were evaluated at 298 and 190 K. The effects of HEE on the tensile properties of higher strength stainless steels, such as strain-hardened 316, SUS630, and other alloys, SUH660 and Alloy 718 were also examined. The less effect of HEE on fatigue properties of SUS316L and tensile properties of strain-hardened 316 were observed compared with SUS304L and other steels at room temperature and 190 K.

  15. Influence of the Initial Microstructure on the Heat Treatment Response and Tensile Properties of TRIP-Assisted Steel

    NASA Astrophysics Data System (ADS)

    Lee, Kyooyoung; Ryu, Joo Hyun; Lee, Sea Woong; Lee, Won Hwi; Kim, Jeong In; Suh, Dong-Woo

    2016-08-01

    Microstructure evolution and mechanical properties were investigated in transformation-induced plasticity (TRIP) steel having a different initial microstructure. Compared with the cold-rolled structure that evolves into a typical microstructure of TRIP steel, the martensitic initial structure produces a more lath-type microstructure as the fraction of retained austenite increases in the initial microstructure. The interlath austenite after heat treatment contributes to improving the tensile properties by the enhanced stability and the refinement of the matrix phase.

  16. Influence of the Initial Microstructure on the Heat Treatment Response and Tensile Properties of TRIP-Assisted Steel

    NASA Astrophysics Data System (ADS)

    Lee, Kyooyoung; Ryu, Joo Hyun; Lee, Sea Woong; Lee, Won Hwi; Kim, Jeong In; Suh, Dong-Woo

    2016-11-01

    Microstructure evolution and mechanical properties were investigated in transformation-induced plasticity (TRIP) steel having a different initial microstructure. Compared with the cold-rolled structure that evolves into a typical microstructure of TRIP steel, the martensitic initial structure produces a more lath-type microstructure as the fraction of retained austenite increases in the initial microstructure. The interlath austenite after heat treatment contributes to improving the tensile properties by the enhanced stability and the refinement of the matrix phase.

  17. Influence of traps on the deuterium behaviour in the low activation martensitic steels F82H and Batman

    NASA Astrophysics Data System (ADS)

    Serra, E.; Perujo, A.; Benamati, G.

    1997-06-01

    A time dependent permeation method is used to measure the permeability, diffusivity and solubility of deuterium in the low activation martensitic steels F82H and Batman. The measurements cover the temperature range from 373 to 743 K which includes the onset of deuterium trapping effects on diffusivity and solubility. The results are interpreted using a trapping model. The number of trap sites and their average energies for deuterium in F82H and Batman steels are determined.

  18. Influence of Al on Microstructure and Mechanical Behavior of Cr-Containing Transformation-Induced Plasticity Steel

    NASA Astrophysics Data System (ADS)

    Suh, Dong-Woo; Park, Seong-Jun; Han, Heung Nam; Kim, Sung-Joon

    2010-12-01

    Chromium in transformation-induced plasticity (TRIP) steel is known to have a detrimental effect on the mechanical properties by increasing the hardenability of austenite introduced during intercritical heat treatment. In this study, it is suggested that an Al addition can counterbalance the effect of Cr by encouraging ferrite formation during fast cooling and austempering. This contributes to securing the thermal stability of austenite and to retrieving the excellent mechanical properties of TRIP steel even with the addition of Cr.

  19. Influences of gaseous environment on low growth-rate fatigue crack propagation in steels. Annual report No. 1, January 1980. Report No. FPL/R/80/1030

    SciTech Connect

    Ritchie, R.O.; Suresh, S.; Toplosky, J.

    1980-01-01

    The influence of gaseous environment is examined on fatigue crack propagation behavior in steels. Specifically, a fully martensitic 300-M ultrahigh strength steel and a fully bainitic 2-1/4Cr-1Mo lower strength steel are investigated in environments of ambient temperature moist air and low pressure dehumidified hydrogen and argon gases over a wide range of growth rates from 10/sup -8/ to 10/sup -2/ mm/cycle, with particular emphasis given to behavior near the crack propagation threshold ..delta..K/sub 0/. It is found that two distinct growth rate regimes exist where hydrogen can markedly accelerate crack propagation rates compared to air, (1) at near-threshold levels below (5 x 10/sup -6/ mm/cycle) and (2) at higher growth rates, typically around 10/sup -5/ mm/cycle above a critical maximum stress intensity K/sub max//sup T/. Hydrogen-assisted crack propagation at higher growth rates is attributed to a hydrogen embrittlement mechanism, with K/sub max//sup T/ nominally equal to K/sub Iscc/ (the sustained load stress corrosion threshold) in high strength steels, and far below K/sub Iscc/ in the strain-rate sensitive lower strength steels. Hydrogen-assisted crack propagation at near-threshold levels is attributed to a new mechanism involving fretting-oxide-induced crack closure generated in moist (or oxygenated) environments. The absence of hydrogen embrittlement mechanisms at near-threshold levels is supported by tests showing that ..delta..K/sub 0/ values in dry gaseous argon are similar to ..delta..K/sub 0/ values in hydrogen. The potential ramifications of these results are examined in detail.

  20. Analysis on the Deflection Angle of Columnar Dendrites of Continuous Casting Steel Billets Under the Influence of Mold Electromagnetic Stirring

    NASA Astrophysics Data System (ADS)

    Wang, Xincheng; Wang, Shengqian; Zhang, Lifeng; Sridhar, Seetharaman; Conejo, Alberto; Liu, Xuefeng

    2016-08-01

    In the current study, the deflection angle of columnar dendrites on the cross section of steel billets under mold electromagnetic stirring (M-EMS) was observed. A mathematical model was developed to define the effect of M-EMS on fluid flow and then to analyze the relationship between flow velocities and deflection angle. The model was validated using experimental data that was measured with a Tesla meter on magnetic intensity. By coupling the numerical results with the experimental data, it was possible to define a relationship between the velocities of the fluid with the deflection angle of high-carbon steel. The deflection angle of high-carbon steel reached maximum values from 18 to 23 deg for a velocity from 0.35 to 0.40 m/s. The deflection angles of low-carbon steel under different EM parameters were discussed. The deflection angle of low-carbon steel was increased as the magnetic intensity, EM force, and velocity of molten steel increased.

  1. Analysis on the Deflection Angle of Columnar Dendrites of Continuous Casting Steel Billets Under the Influence of Mold Electromagnetic Stirring

    NASA Astrophysics Data System (ADS)

    Wang, Xincheng; Wang, Shengqian; Zhang, Lifeng; Sridhar, Seetharaman; Conejo, Alberto; Liu, Xuefeng

    2016-11-01

    In the current study, the deflection angle of columnar dendrites on the cross section of steel billets under mold electromagnetic stirring (M-EMS) was observed. A mathematical model was developed to define the effect of M-EMS on fluid flow and then to analyze the relationship between flow velocities and deflection angle. The model was validated using experimental data that was measured with a Tesla meter on magnetic intensity. By coupling the numerical results with the experimental data, it was possible to define a relationship between the velocities of the fluid with the deflection angle of high-carbon steel. The deflection angle of high-carbon steel reached maximum values from 18 to 23 deg for a velocity from 0.35 to 0.40 m/s. The deflection angles of low-carbon steel under different EM parameters were discussed. The deflection angle of low-carbon steel was increased as the magnetic intensity, EM force, and velocity of molten steel increased.

  2. Measuring the Influence of Pearlite Dissolution on the Transient Dynamic Strength of Rapidly Heated Plain Carbon Steels

    NASA Astrophysics Data System (ADS)

    Mates, Steven; Stoudt, Mark; Gangireddy, Sindhura

    2016-07-01

    Carbon steels containing ferrite-pearlite microstructures weaken dramatically when pearlite dissolves into austenite on heating. The kinetics of this phase transformation, while fast, can play a role during dynamic, high-temperature manufacturing processes, including high-speed machining, when the time scale of this transformation is on the order of the manufacturing process itself. In such a regime, the mechanical strength of carbon steel can become time dependent. The present work uses a rapidly heated, high-strain-rate mechanical test to study the effect of temperature and time on the amount of pearlite dissolved and on the resulting transient effect on dynamic strength of a low and a high carbon (eutectoid) steel. Measurements indicate that the transient effect occurs for heating times less than about 3 s. The 1075 steel loses about twice the strength compared to the 1018 steel (85 MPa to 45 MPa) owing to its higher initial pearlite volume fraction. Pearlite dissolution is confirmed by metallographic examination of tested samples. Despite the different starting pearlite fractions, the kinetics of dissolution are comparable for the two steels, owing to the similarity in their initial pearlite morphology.

  3. Influence of Explosive-Driven Shock Prestraining on the Microstructural Evolution and Shear Localization of 304 and 316L Stainless Steels

    SciTech Connect

    Xue Qing; Cerreta, Ellen K.; Gray, George T. III

    2006-07-28

    Initiation and development of adiabatic shear bands in explosively pre-shocked 304 and 316L stainless steels was investigated to quantify the influence of shock prestraining on the onset of shear localization. Forced shear tests on hat-shaped specimens were conducted using a compressive split-Hopkinson pressure bar. The shear localized behavior under the forced shear condition in these preshocked materials was examined. Shear-band initiation was found to be very sensitive to the preshocked microstructures, especially to the strong interactions among defects such as deformation twin networks. The microstructures of shear bands were characterized using transmission electron microscopy(TEM). Dynamic and quasi-static recovery was verified to be a dominant mechanism in the formation of the ultra fine substructures within the shear bands generated in these preshocked steels.

  4. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    NASA Astrophysics Data System (ADS)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  5. Investigations Into the Influence of Weld Zone on Formability of Fiber Laser-Welded Advanced High Strength Steel

    NASA Astrophysics Data System (ADS)

    Bandyopadhyay, K.; Panda, S. K.; Saha, P.

    2014-04-01

    In this study, two different dual phase steel grades DP980 and DP600, and IFHS steel sheets were laser welded by a 2-kW fiber laser. The weld quality of these three different LWBs was assessed with the help of microstructure, micro-hardness and transverse tensile tests. Tensile testing of longitudinal and miniature samples was performed to evaluate the mechanical properties of the weld zone. Formability of parent materials and LWBs were assessed in bi-axial stretch forming condition by Erichsen cupping test. To validate the weld zone properties, 3-D finite element models of Erichsen cupping test of LWBs was developed, and the failures in the deformed cups were predicted using two theoretical forming limit diagrams. It was observed that hardness of the fusion zone and HAZ in laser welded DP600 and IFHS steels was more compared to the respective parent metal. However, 29% reduction in hardness was observed at the outer HAZ of DP980 steel weldments due to tempering of martensite. Reduction of formability was observed for all the LWBs with two distinct failure patterns, and the maximum reduction in formability was observed in the case of DP980 LWBs. The presence of the soft zone is detrimental in forming of welded DP steels.

  6. Influence of Heat Treatment on the Microstructure and Corrosion Resistance of 13 Wt Pct Cr-Type Martensitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Lu, Si-Yuan; Yao, Ke-Fu; Chen, Yun-Bo; Wang, Miao-Hui; Ge, Xue-Yuan

    2015-12-01

    The effect of heat treatment on the microstructure and the electrochemical properties of a typical corrosion-resistant plastic mold steel in Cl--containing solution were studied in this research. Through X-ray diffraction patterns, SEM and TEM analysis, it was found that the sequence of the precipitates in the steels tempered at 573 K, 773 K, and 923 K (300 °C, 500 °C, and 650 °C) was θ-M3C carbides, nano-sized Cr-rich M23C6 carbides, and micro/submicron-sized Cr-rich M23C6 carbides, respectively. The results of the electrochemical experiments showed that the pitting potential of the as-quenched martensitic stainless steels increased with the austenitizing temperature. However, the corrosion resistance of the steels would decreased after tempering, especially when tempered at 773 K (500 °C), no passivation regime could be found in the polarization curve of the MSSs and no effective passive film could be formed on the steels in Cl--containing environments. The present results suggested that the temperature around 773 K (500 °C) should be avoided for tempering process of MSS used as plastic molds.

  7. Influence of steel type on the propensity for tribochemical wear in boundary lubrication with a wind turbine gear oil

    SciTech Connect

    Evans, Ryan D.; Doll, Gary L.; Hager, C H; Howe, Jane Y

    2010-01-01

    Tribochemical wear may occur at the interface between a surface and a lubricant as a result of chemical and mechanical interactions in a tribological contact. Understanding the onset of tribochemical wear damage on component surfaces requires the use of high resolution techniques such as transmission electron microscopy (TEM). In this study, two steel types, case carburized AISI 3310 and through-hardened AISI 52100, were wear tested using a ball-on-disk rolling/sliding contact tribometer in fully formulated commercial wind turbine gearbox oil under boundary lubrication conditions with 10% slip. With the exception of steel type, all other test conditions were held constant. Conventional tribofilm analysis in the wear tracks was performed using X-ray photoelectron spectroscopy, and no significant composition differences were detected in the tribofilms for the different steel disk types. However, TEM analysis revealed significant tribochemical wear differences between the two steel types at multiple length scales, from the near-surface material microstructure (depth < 500 nm) to the tribofilm nanostructure. Nanometer-scale interfacial cracking and surface particle detachment was observed for the AISI 52100 case, whereas the tribofilm/substrate interface was abrupt and undamaged for the AISI 3310 case. Differences in tribofilm structure, including the location and orientation of MoS{sub 2} single sheet inclusions, were observed as a function of steel type as well. It is suggested that the tribochemical wear modes observed in these experiments may be origins of macroscopic surface-initiated damage such as micropitting in bearings and gears.

  8. The influence of temperature on the corrosion resistance of 10# carbon steel for refinery heat exchanger tubes

    NASA Astrophysics Data System (ADS)

    Xiu-qing, Xu; Zhen-quan, Bai; Yao-rong, Feng; Qiu-rong, Ma; Wen-zhen, Zhao

    2013-09-01

    Based on the corrosion problem of refinery heat exchanger tubes (10# carbon steel) in the course of using, the corrosion and electrochemical behaviors of 10# carbon steel in saline wastewater were investigated by means of autoclave test and electrochemical methods, respectively. The experiment results explained the formation mechanism of corrosion products film and indicated that the corrosion process of 10# steel in the corrosion medium with different temperature was divided into two parts: one was the formation of corrosion products below 50 ̊C, the other was the formation and dissolution of corrosion products film. The corrosion rate reached the maximum of 0.195 mm/a when the medium temperature was 60 ̊C.

  9. Microstructural influence on abrasive wear resistance of high-strength, high-toughness medium-carbon steels

    SciTech Connect

    Kwok, C.K.; Thomas, G.

    1982-09-01

    A systematic study of abrasive wear resistance of Fe/Cr/Mn experimental steels has been carried out in two-body pin-on-disc abrasion tests. Silicon carbide, alumina, and quartz were used as abrasives. The relationships between microstructures, mechanical properties, and abrasive wear resistance for these experimental steels were studied. In addition, several commercial alloys were tested to provide a basis for comparison. Results show that dislocated lath martensite with continuous interlath film of retained austenite appears to be a desirable microstructure for good wear resistance. Grain refinement by double heat treatment was found to improve the toughness in the experimental steels but have little effect on the abrasive wear resistance. In general, superior tensile properties and wear resistance, without sacrifice in toughness, can be achieved by a lath martensitic microstructure. 8 figures.

  10. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual Phase Precipitation Hardened Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, Jennifer

    2011-12-01

    Increasing demand for high strength powder metallurgy (PM) steels has resulted in the development of dual phase PM steels. In this work, the effects of thermal aging on the microstructure and mechanical behavior of dual phase precipitation hardened powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 538°C in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite hardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties. Due to the complex non-uniform stresses and strains associated with conventional nanoindentation, micropillar compression has become an attractive method to probe local mechanical behavior while limiting strain gradients and contributions from surrounding features. In this study, micropillars of ferrite and martensite were fabricated by focused ion beam (FIB) milling of dual phase precipitation hardened powder metallurgy (PM) stainless steels. Compression testing was conducted using a nanoindenter equipped with a flat punch indenter. The stress-strain curves of the individual microconstituents were calculated from the load-displacement curves less the extraneous displacements of the system. Using a rule of mixtures approach in conjunction with porosity corrections, the mechanical properties of ferrite and martensite were combined for comparison to tensile tests of the bulk material, and reasonable agreement was found for the ultimate tensile

  11. Influence of Minor Alloying Elements on Selective Oxidation and Reactive Wetting of CMnSi TRIP Steel during Hot Dip Galvanizing

    NASA Astrophysics Data System (ADS)

    Cho, Lawrence; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2014-09-01

    The influence of the addition of minor alloying elements on the selective oxidation and the reactive wetting of CMnSi transformation-induced plasticity (TRIP) steels was studied by means of galvanizing simulator tests. Five TRIP steels containing small alloying additions of Cr, Ni, Ti, Cu, and Sn were investigated. After intercritical annealing (IA) at 1093 K (820 °C) in a N2 + 5 pct H2 gas atmosphere with a dew point of 213 K (-60 °C), two types of oxides were formed on the strip surface: Mn-rich xMnO·SiO2 ( x > 1.5) and Si-rich xMnO·SiO2 ( x < 0.3) oxides. The addition of the minor alloying elements changed the morphology of the Si-rich oxides from a continuous film to discrete islands and this improved the wettability by molten Zn. The improved wetting effect of the minor alloying elements was attributed to an increased area fraction of the surface where the oxides were thinner, enabling a direct unhindered reaction between Fe and the Al in the liquid Zn and the formation of the inhibition layer during the hot dip galvanizing. The addition of a small amount of Sn is shown to significantly decrease the density of Zn-coating defects on CMnSi TRIP steels.

  12. The influence of severe plastic deformation by high pressure torsion on structure and mechanical properties of Hadfield steel single crystals

    NASA Astrophysics Data System (ADS)

    Zakharova, G. G.; Astafurova, E. G.

    2010-07-01

    Hadfield steel single crystals have been deformed by high pressure torsion at room temperature (P=5GPa) for 1, 2, 3 revolutions. The resulting microstructure has been studied by means of transmission electron microscopy (TEM) and X-ray analysis. The size of fragments decreases with increasing number of revolutions due to interaction of slip dislocations, microbands and thin twins. As a result of severe plastic deformation, the microhardness of the Hadfield steel has been increased, and a portion of epsilon, α' martensite has been found.

  13. Influence of a doping by Al stainless steel on kinetics and character of interaction with the metallic nuclear fuel

    NASA Astrophysics Data System (ADS)

    Nikitin, S. N.; Shornikov, D. P.; Tarasov, B. A.; Baranov, V. G.

    2016-04-01

    Metallic nuclear fuel is a perspective kind of fuel for fast reactors. In this paper we conducted a study of the interaction between uranium-molybdenum alloy and ferritic- martensitic steels with additions of aluminum at a temperature of 700 ° C for 25 hours. The rate constants of the interaction layer growth at 700 °C is about 2.8.10-14 m2/s. It is established that doping Al stainless steel leads to decrease in interaction with uranium-molybdenum alloys. The phase composition of the interaction layer is determined.

  14. The influence of nitrogen ion implantation on the tribological properties of piston rings made of Hardox and Raex steels

    NASA Astrophysics Data System (ADS)

    Budzyński, P.; Kamiński, M.; Pyszniak, K.

    2016-09-01

    The implantation of nitrogen, carbon, and oxygen can be used for enhancing the tribological properties of critical components for internal combustion engines. Hardox and Raex steels have very similar strength parameters as for steel used for piston rings in internal combustion engines. An essential criterion when selecting material for the production of piston rings is a low friction factor and a low wear index. The aim of this study was to determine the extent to which these parameters can be enhanced by nitrogen ion implantation. Samples were implanted with nitrogen ions with 65 keV energy and the fluence of implanted ions set to 1.1017 N + /cm2. Friction and wear measurements were performed on a pin-on disc stand. The results demonstrate that implantation with nitrogen ions significantly reduces the friction factor and wear of Hardox 450 and Raex 400 steels. Implantation can and should be used for enhancing the tribological properties of steel used for friction elements in internal combustion engines, particularly when heat treatment is excluded. Final elements can be subjected to implantation, as the process does not change their dimensions.

  15. Influence of TIG welding thermal cycles on HSLA-100 steel plate. Technical report. [TIG (tungsten-inert gas)

    SciTech Connect

    Fox, A.G.; Bhole, S.D.

    1993-11-01

    A series of five bead on plate autogenous tungsten-inert-gas (TIG) welds were performed on U.S. Navy HSLA-100 steel. Power variations in these welds was achieved by altering the welding speed, voltage and current and were as follows (in kJ/mm); 0.7, 1.1, 1.2, 1.6 and 2.2. No evidence was found of either weld metal or underbead HAZ cracking in any of the welds illustrating the advantage of low carbon steel for both weld wire and base plate. Microhardness traverses across both the weld metals and HAZs gave a maximum. Vickers diamond pyramid hardness of 345 HV in the coarse grain HAZ next to the fusion line in the lowest power weld; for the highest power weld this was somewhat lower at 328 HV. These are well below 375 which is usually considered to be the lowest Vickers Hardness value for which severe hydrogen induced cold cracking is observed in this type of steel. Optical, scanning and transmission electron microscopy studies of the coarse grain HAZ microstructure in the regions of maximum hardness was correlated with the continuous cooling transformation diagram for this steel and good agreement between observed and predicted microstructures was obtained.

  16. Nuclear transmutation in steels

    NASA Astrophysics Data System (ADS)

    Belozerova, A. R.; Shimanskii, G. A.; Belozerov, S. V.

    2009-05-01

    The investigations of the effects of nuclear transmutation in steels that are widely used in nuclear power and research reactors and in steels that are planned for the application in thermonuclear fusion plants, which are employed under the conditions of a prolonged action of neutron irradiation with different spectra, made it possible to study the effects of changes in the isotopic and chemical composition on the tendency of changes in the structural stability of these steels. For the computations of nuclear transmutation in steels, we used a program complex we have previously developed on the basis of algorithms for constructing branched block-type diagrams of nuclide transformations and for locally and globally optimizing these diagrams with the purpose of minimizing systematic errors in the calculation of nuclear transmutation. The dependences obtained were applied onto a Schaeffler diagram for steels used for structural elements of reactors. For the irradiation in fission reactors, we observed only a weak influence of the effects of nuclear transmutation in steels on their structural stability. On the contrary, in the case of irradiation with fusion neutrons, a strong influence of the effects of nuclear transmutation in steels on their structural stability has been noted.

  17. The influence of low-strain thermo-mechanical processing on grain boundary network characteristics in type 304 austenitic stainless steel.

    PubMed

    Engelberg, D L; Humphreys, F J; Marrow, T J

    2008-06-01

    Grain boundary engineering of austenitic stainless steel, through the introduction of plastic strain and thermal annealing, can be used to develop microstructures with improved resistance to inter-granular degradation. The influence of low-strain thermo-mechanical processing on grain boundary network development, with systematic variations of annealing treatments, has been investigated. Three stages of the microstructure development during grain boundary engineering in low-strain processing conditions are identified, and correlated with changes in grain boundary character and deviation distributions. Low-energy connected length segments at triple junctions, which have been proposed to be responsible for crack bridging during inter-granular stress corrosion cracking, can be influenced by the choice of the annealing treatment parameters. The development of individual grain boundary length segments of different character showed consistent trends with increasing grain size. Crack length predictions are consistent with the beneficial effect of designing microstructures with high fractions of twin grain boundaries and smaller grain size.

  18. Influence of nitrogen on the sensitization, corrosion, mechanical, and microstructural properties of austenitic stainless steels. First annual progress report

    SciTech Connect

    Clark, W.A.T.; Macdonald, D.D.

    1982-04-01

    During this first year of the project, the research effort has concentrated on the electrochemical aspects of the effect of nitrogen on austenitic steels. The status of all the individual project tasks are outlined briefly, and then more detailed results of the electrochemical studies conducted so far are reported. Highlights of this quarter are: (1) nitrogen additions of up to 0.16 wt % retard sensitization of 18Cr-8Ni austenitic stainless steels. However, nitrogen additions to levels above approx. 0.25 wt % promote sensitization; (2) the retardation of sensitization by nitrogen can possibly be explained as being due to retardation of the nucleation or rate of growth of chromium carbides; and (3) polarization studies in high temperature 0.01 M Na/sub 2/SO/sub 4/ solutions at 250/sup 0/C demonstrate that the sensitized alloys are electrochemically more active than the solution annealed materials thereby indicating that they are susceptible to intergranular attack.

  19. Influence of thermal spraying parameters on the corrosion resistance of aluminium oxide coatings deposited on steel 1020

    NASA Astrophysics Data System (ADS)

    Salas, Y.; Vera, E.; Moreno, M.; Pineda, Y.

    2016-02-01

    Parameters required for the preparation of coatings of aluminium oxide deposited on AISI 1020 steels were determined according to their thickness and type of flame to differentiate their behaviour against corrosion. Commercial powders were used by the method of thermal spraying deposition. The coatings were analysed by OM (optical microscopy), the thickness was measured by means of a coating thickness gauge and electrochemical techniques variables measured was the Linear Polarization Resistance (LPR) and approximation Tafel potentiodynamic curves. The corrosion current for steel 1020 with Na2SO4 electrolyte of 3.5% is of the order of hundreds of A/cm2 and coated steel given in the order of A/cm2, which leads to think that the projection produces coatings uniform low closed porosity, although techniques DC indicate a significant porosity as is observable current response to the potentiodynamic curve. The observed thicknesses fall into the hundreds of microns and little uniformity was noted in this coatings. The coatings deposited by oxidizing flame was better performance in corrosion than the coating deposited by neutral flame.

  20. Influence of dynamic load on friction behavior of human articular cartilage, stainless steel and polyvinyl alcohol hydrogel as artificial cartilage.

    PubMed

    Li, Feng; Su, Yonglin; Wang, Jianping; Wu, Gang; Wang, Chengtao

    2010-01-01

    Many biomaterials are being developed to be used for cartilage substitution and hemiarthroplasty implants. The lubrication property is a key feature of the artificial cartilage. The frictional behavior of human articular cartilage, stainless steel and polyvinyl alcohol (PVA) hydrogel were investigated under cartilage-on-PVA hydrogel contact, cartilage-on-cartilage contact and cartilage-on-stainless steel contact using pin-on-plate method. Tests under static load, cyclic load and 1 min load change were used to evaluate friction variations in reciprocating motion. The results showed that the lubrication property of cartilage-on-PVA hydrogel contact and cartilage-on-stainless steel contact were restored in both 1 min load change and cyclic load tests. The friction coefficient of PVA hydrogel decreased from 0.178 to 0.076 in 60 min, which was almost one-third of the value under static load in continuous sliding tests. In each test, the friction coefficient of cartilage-on-cartilage contact maintained far lower value than other contacts. It is indicated that a key feature of artificial cartilage is the biphasic lubrication properties.

  1. Use of an Electrochemical Split Cell Technique to Evaluate the Influence of Shewanella oneidensis Activities on Corrosion of Carbon Steel

    PubMed Central

    Miller, Robert Bertram; Sadek, Anwar; Rodriguez, Alvaro; Iannuzzi, Mariano; Giai, Carla; Senko, John M.; Monty, Chelsea N.

    2016-01-01

    Microbially induced corrosion (MIC) is a complex problem that affects various industries. Several techniques have been developed to monitor corrosion and elucidate corrosion mechanisms, including microbiological processes that induce metal deterioration. We used zero resistance ammetry (ZRA) in a split chamber configuration to evaluate the effects of the facultatively anaerobic Fe(III) reducing bacterium Shewanella oneidensis MR-1 on the corrosion of UNS G10180 carbon steel. We show that activities of S. oneidensis inhibit corrosion of steel with which that organism has direct contact. However, when a carbon steel coupon in contact with S. oneidensis was electrically connected to a second coupon that was free of biofilm (in separate chambers of the split chamber assembly), ZRA-based measurements indicated that current moved from the S. oneidensis-containing chamber to the cell-free chamber. This electron transfer enhanced the O2 reduction reaction on the coupon deployed in the cell free chamber, and consequently, enhanced oxidation and corrosion of that electrode. Our results illustrate a novel mechanism for MIC in cases where metal surfaces are heterogeneously covered by biofilms. PMID:26824529

  2. Influence of the pearlite fineness on the mechanical properties, deformation behavior, and fracture characteristics of carbon steel

    NASA Astrophysics Data System (ADS)

    Izotov, V. I.; Pozdnyakov, V. A.; Luk'yanenko, E. V.; Usanova, O. Yu.; Filippov, G. A.

    2007-05-01

    Specific features of plastic deformation and tensile failure of a plain carbon ( C = 0.62%) pearlitic-ferritic steel with various pearlite fineness have been investigated. It is shown that the steels with coarse lamellar pearlite and fine lamellar pearlite have similar strain-hardening coefficients, but the relative elongation of the former steel is higher. Deformation results in a uniform dislocation distribution in the fine pearlite and in the formation of a cellular substructure in the coarse pearlite. It is established that the fine pearlite undergoes plastic deformation and ductile failure as a single structure, while the coarse pearlite exhibits a structure discontinuity upon deformation. A model of microplastic pearlite deformation and the initial stage of macroplastic pearlite deformation is proposed. It is established that the strain-hardening coefficient of pearlite at the initial deformation stage does not depend on its dispersity. A size effect, which manifests itself in the dependence of the dislocation structure formed in the ferrite interlayers on their thickness, is shown to be characteristic of pearlite deformation.

  3. Use of an Electrochemical Split Cell Technique to Evaluate the Influence of Shewanella oneidensis Activities on Corrosion of Carbon Steel.

    PubMed

    Miller, Robert Bertram; Sadek, Anwar; Rodriguez, Alvaro; Iannuzzi, Mariano; Giai, Carla; Senko, John M; Monty, Chelsea N

    2016-01-01

    Microbially induced corrosion (MIC) is a complex problem that affects various industries. Several techniques have been developed to monitor corrosion and elucidate corrosion mechanisms, including microbiological processes that induce metal deterioration. We used zero resistance ammetry (ZRA) in a split chamber configuration to evaluate the effects of the facultatively anaerobic Fe(III) reducing bacterium Shewanella oneidensis MR-1 on the corrosion of UNS G10180 carbon steel. We show that activities of S. oneidensis inhibit corrosion of steel with which that organism has direct contact. However, when a carbon steel coupon in contact with S. oneidensis was electrically connected to a second coupon that was free of biofilm (in separate chambers of the split chamber assembly), ZRA-based measurements indicated that current moved from the S. oneidensis-containing chamber to the cell-free chamber. This electron transfer enhanced the O2 reduction reaction on the coupon deployed in the cell free chamber, and consequently, enhanced oxidation and corrosion of that electrode. Our results illustrate a novel mechanism for MIC in cases where metal surfaces are heterogeneously covered by biofilms.

  4. Influence of Thermal Exposure on Structural Changes of M23C6 Carbide in P91 Steel

    NASA Astrophysics Data System (ADS)

    Baltušnikas, Arūnas; Lukošiūtė, Irena; Makarevičius, Vidas; Kriūkienė, Rita; Grybėnas, Albertas

    2016-05-01

    Thermal aging effect on the structural changes of M23C6 carbide precipitates was investigated after a long-term exposure of P91 steel at 600, 650, and 700 °C. The identification of alloy carbides and calculation of M23C6 lattice parameters was accomplished by x-ray diffraction analysis using the Topas program based on the Le Bail pattern decomposition method. This work revealed that M23C6 carbide crystal lattice parameter progressively increases as a function of time at high-temperature exposure due to enhanced diffusion of alloying elements from matrix into the carbide lattice. Kinetic parameters of M23C6 lattice transformation were described using Johnson-Mehl-Avrami equation. The activation energy E, rate constant k, and Avrami exponent n were established, which made it possible to develop a time-temperature relationship for P91 steel structural parameter transformation. The obtained dependence of M23C6 lattice parameter transformation could be used as an indicator for the assessment of the real temperature exposure time of heat-resistant P91 steel.

  5. Influence of Cu-Interlayer Thickness on Microstructures and Mechanical Properties of MIG-Welded Mg-Steel Joints

    NASA Astrophysics Data System (ADS)

    Wang, X. Y.; Sun, D. Q.; Sun, Y.

    2016-03-01

    The joining of AZ31B Mg alloy to Q235 steel was realized by metal inert-gas arc welding using Cu-interlayer. Microstructure characteristics and mechanical properties of Mg-steel joints with Cu-interlayer of different thicknesses were investigated. The results indicated that acceptable joints with sound appearance could be obtained by adjusting the thickness to the range of 0.1-0.2 mm. In particular, at the thickness of 0.15 mm, the average tensile strength reached a maximum of 190 MPa, representing a 79% joint efficiency relative to the Mg base metal. Further increasing the thickness would cause more formation of coarse and thick Mg-Cu eutectic structure and Mg-Al-Cu ternary phase, which resulted in the decrease of joint strength. Therefore, the best thickness of Cu-interlayer to obtain high strength of Mg-steel MIG-welded joint was in the range of 0.1-0.15 mm. The average microhardness reached the maximum value in the reaction layer because of the presence of FeAl intermetallic compounds.

  6. Influence of Temperature on Fatigue-Induced Martensitic Phase Transformation in a Metastable CrMnNi-Steel

    NASA Astrophysics Data System (ADS)

    Biermann, Horst; Glage, Alexander; Droste, Matthias

    2016-01-01

    Metastable austenitic steels can exhibit a fatigue-induced martensitic phase transformation during cyclic loading. It is generally agreed that a certain strain amplitude and a threshold of the cumulated plastic strain must be exceeded to trigger martensitic phase transformation under cyclic loading. With respect to monotonic loading, the martensitic phase transformation takes place up to a critical temperature—the so-called M d temperature. The goal of the present investigation is to determine an M d,c temperature which would be the highest temperature at which a fatigue-induced martensitic phase transformation can take place. For this purpose, fatigue tests controlled by the total strain were performed at different temperatures. The material investigated was a high-alloy metastable austenitic steel X3CrMnNi16.7.7 (16.3Cr-7.2Mn-6.6Ni-0.03C-0.09N-1.0Si) produced using the hot pressing technique. The temperatures were set in the range of 283 K (10 °C) ≤ T ≤ 473 K (200 °C). Depending on the temperature and strain amplitude, the onset of the martensitic phase transformation shifted to different values of the cumulated plastic strain, or was inhibited completely. Moreover, it is known that metastable austenitic CrMnNi steels with higher nickel contents can exhibit the deformation-induced twinning effect. Thus, at higher temperatures and strain amplitudes, a transition from the deformation-induced martensitic transformation to deformation-induced twinning takes place. The fatigue-induced martensitic phase transformation was monitored during cyclic loading using a ferrite sensor. The microstructure after the fatigue tests was examined using the back-scattered electrons, the electron channeling contrast imaging and the electron backscatter diffraction techniques to study the temperature-dependent dislocation structures and phase transformations.

  7. Experiments on different materials (polyamide, stainless & galvanized steel) influencing geothermal CaCO3 scaling formation: Polymorphs & elemental incorporation

    NASA Astrophysics Data System (ADS)

    Wedenig, Michael; Dietzel, Martin; Boch, Ronny; Hippler, Dorothee

    2016-04-01

    Thermal water is increasingly used for heat and electric power production providing base-load capable renewable and virtually unlimited geothermal energy. Compared to other energy sources geothermal facilities are less harmful to the environment, i.e. chemically and visually. In order to promote the economic viability of these systems compared to other traditional and renewable energy sources, production hindering processes such as corrosion and scaling of components arising from the typically high salinity thermal waters have to be considered as important economic factors. In this context, using proper materials being in contact with the thermal water is crucial and a playground for further improvements. Aim of the study presented, are basic experiments and observations of scaling and corrosive effects from hydrothermal water interacting with different materials and surfaces (stainless steel, polyamide, galvanized steel) and in particular the nucleation and growth effects of these materials regarding the precipitation of solid carbonate phases. The incorporation of Mg, Sr and Ba cations into the carbonate scalings are investigated as environmental proxy. For this purpose, hydrothermal carbonate precipitating experiments were initialized by mixing NaHCO3 and Ca-Mg-Sr-Ba-chloride solutions at temperatures ranging from 40 to 80 °C in glass reactors hosting artificial substrates of the above mentioned materials. The experiments show a strong dependence of the precipitation behaviour of calcium carbonate polymorphs on the particular material being present. Stainless steel and polyamide seem to restrict aragonite formation, whereas galvanized steel supports aragonite nucleation. Vaterite formation is promoted by polyamide surfaces. Importantly, vaterite is more soluble (less stable) compared to the other anhydrous calcium carbonate polymorphs, i.e. vaterite can be more easily re-dissolved. Thus, the use of polyamide components might reduce the amount and durability of

  8. The influence of defects of the fatigue resistance of butt and girth welds in A106B steel

    NASA Technical Reports Server (NTRS)

    Leis, B. N.; Goetz, D. P.; Scott, P. M.

    1986-01-01

    This three-phase study was directed at developing a fitness for service defect acceptance criteria for welds with defect indications. The study focussed on A106 Gr. B steel pipe. The first phase involved a literature search and critical review to develop the preliminary acceptance criteria to the extent permitted by the data. The second phase developed data for flat plate, wall segment, and vessel specimens containing artificial or natural planar or volumetric defects. The final phase developed acceptance criteria from the test data.

  9. Influence of Temperature and Time of Post-weld Heat Treatment on Stress Relief in an 800-mm-Thick Steel Weldment

    NASA Astrophysics Data System (ADS)

    Mitra, Abhishek; Siva Prasad, N.; Janaki Ram, G. D.

    2016-04-01

    Ferritic steel weldments are invariably post-weld heat treated for relieving the residual stresses. However, the long duration of post-weld heat treatment (PWHT) required for very thick weldments can adversely affect the mechanical properties and fracture toughness. Thus, there is a need to establish the relative importance of temperature and time of PWHT with respect to stress relief. Accordingly, in the present work, the phenomenon of stress relief (due to PWHT) in an 800-mm-thick steel weldment was investigated using finite element analysis and the results were validated against experimental measurements. An analytical study was also carried out to determine the relative influence of temperature and time of PWHT on stress relief. It was found that time of PWHT plays a more significant role in case of relatively lower PWHT temperatures. It was also found that, for a given value of Hollomon parameter, different combinations of PWHT temperature and time can be employed to achieve the same level of stress relief. A mathematical relationship has been established between Hollomon parameter and magnitude of residual stress after PWHT. It has been shown that residual stress is a monotonically decreasing function of the Hollomon parameter.

  10. Influence of Powder Particle Size on the Compaction Behavior and Mechanical Properties of a High-Alloy Austenitic CrMnNi TRIP Steel During Spark Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Decker, S.; Martin, S.; Krüger, L.

    2016-01-01

    In this study, varying powder particle size fractions (<25, 25 to 45, 45 to 63 µm) of a TRIP steel powder were compacted by spark plasma sintering (SPS). Densification initiated at a slightly lower temperature with decreasing particle size due to increasing green density. With decreasing powder particle size fraction, the as-sintered materials exhibited smaller grain sizes. Compression tests revealed a slight decrease of the compressive yield strength with increasing particle size and, accordingly, larger grain size. A few large deformation bands formed in bigger grains, while many thin deformation bands were formed in smaller grains. α'-Martensite nuclei formed successively inside the deformation bands, reducing the mean free path of (partial) dislocation slip. Due to the size of the deformation bands, α'-martensite formation started at lower strains with increasing particle size. When α'-martensite formation was initiated, work hardening was influenced more by α'-martensite formation than by the grain size of the steel matrix. Hence, work hardening increased with increasing particle size.

  11. Influences of Basicity and Li2O on the Properties of Fluorine-Free Mold Flux for the Casting of Medium Carbon Steels

    NASA Astrophysics Data System (ADS)

    Wang, Wanlin; Yan, Xiong; Zhou, Lejun; Xie, Senlin; Huang, Daoyuan

    2016-04-01

    An investigation was carried out to study the influences of basicity and Li2O on the melting, crystallization, and heat transfer behavior of Fluorine-free mold flux designed for the casting of medium carbon steels using double hot thermocouple technology and infrared emitter technique. The results showed that with the addition of basicity, the melting and crystallization temperatures of the mold fluxes were increased, and the final heat transfer rate was reduced, as the basicity tends to promote the crystallization behavior of the designed mold fluxes. Besides, with the increase of Li2O content in the mold flux, the melting and crystallization temperature decreased, as the Li2O tends to inhibit the formation of high melting temperature crystal and lower the system melting temperature zone; meanwhile the crystallization capability of the mold flux was enhanced in the low-temperature region. Moreover, the results of EDS and XRD were confirmed that the main crystal phase in the Fluorine-free mold fluxes is calcium borate silicate (Ca11Si4B2O22). Those results obtained can provide guidelines for the design of new Fluorine-free mold flux for the casting medium carbon steels.

  12. The influence of thermal aging on the microstructure and fatigue properties of modified 9Cr-1Mo steel

    SciTech Connect

    Gieseke, B.G.; Brinkman, C.R.; Maziasz, P.J.

    1992-12-31

    Results of elevated-temperature low cycle fatigue and creep-fatigue tests are for one heat of modified 9Cr-1Mo steel in the normalized and tempered condition, after pre-aging 50,000 h at 538 and 593C, and after pre-aging for 75,000 h at 538C. These data show that pre-aging reduces the low cycle fatigue and creepfatigue lives in comparison to unaged material. The magnitude of these reductions are discussed along with the impact of pre-aging on the creep-fatigue damage diagrams. The effect of environment on creep-fatigue life of unaged modified 9Cr-1Mo steels is also addressed. Transmission electron microscopy explains changes in mechanical properties due to thermal aging. In the unaged alloy, TEM shows that dynamic recovery/recrystallization is occurring after significant strain-induced dislocation hardening around a stationary and stable array of as-tempered carbides during creep-fatigue. In contrast creep-fatigue testing of the pre-aged alloy produced a much coarser cellular subgrain structure and dislocation recovery without recrystallization. Aging causes as-tempered carbide dissolution and/or reprecipitation together with additional precipitation of Laves (Fe{sub 2}Mo) phase, which removes some of the precipitate-strengthening effects, and depletes solid-solution hardening effects on the dislocation networks and subgrain boundary structures.

  13. Influence of nitrogen-induced grain refinement on mechanical properties of nitrogen alloyed type 316LN stainless steel

    NASA Astrophysics Data System (ADS)

    Kim, Dae Whan

    2012-01-01

    Tensile, fatigue, and creep tests were conducted to investigate the effect of grain refinement by the addition of nitrogen on mechanical properties of nitrogen alloyed type 316LN stainless steel. Grain size was reduced from 100 μm to 47 μm as nitrogen concentration was increased from 0.04% (N04) to 0.10% (N10). When nitrogen concentration was increased, there was a 20% increase in yield stress and a 14% increase in UTS, respectively. Elongation was not significantly changed with increasing nitrogen concentration. As nitrogen concentration was increased, there was a 41% increase in fatigue life and an approximately sixfold increase in the time to rupture. As grain size was reduced from 100 μm to 47 μm, there was an 8% increase in yield stress and a 3% increase in UTS, respectively. Elongation was little changed with decreasing grain size. As grain size was reduced from 100 μm to 47 μm, there was a 9% increase in fatigue life and a 23% increase in the time to rupture. The grain refinement achieved by the addition of nitrogen improved the high temperature mechanical properties of nitrogen alloyed type 316LN stainless steel but was not the main mechanism for improvement of mechanical properties.

  14. The influence on hydrogen permeation through steel of surface oxide layers and their characterisation using nuclear reactions

    SciTech Connect

    Earwaker, L.G.; Cheetham, J.L.; Farr, J.P.G.; Ross, D.K.

    1981-04-01

    The rate of hydrogen permeation through metals is important in many technological applications, not least in the nuclear industry. Permeation measurements at elevated temperature, made under conditions likely to be found in industry, have shown that oxide layers which form on the surface of steels can sometimes reduce permeation drastically. Measurements have been made on a range of steels, including AISI 321, AISI 316L, Fecralloy and 9% Cr/1% Mo, at temperatures from 600/sup 0/C up to 1100/sup 0/C and the oxide layers produced have been investigated using a range of nuclear reactions. Oxygen content has been measured using the /sup 16/O(d,p) reaction and, in the case of Fecralloy, the thickness of Al/sub 2/O/sub 3/ measured using the /sup 27/Al(p,..gamma..) reaction. Rutherford backscattering of alpha particles has also been used to investigate the behaviour of the surface layers, particularly for those alloys containing additives. Results show that at the lower temperatures investigated the oxide layers are generally mixed, while at higher temperatures they are largely Cr/sub 2/O/sub 3/, or Al/sub 2/O/sub 3/ in the case of Fecralloy. The addition of small amounts of rare earth metals tends to stabilise the oxide and prevent cracking and spalling. This higher degree of stability is found to decrease hydrogen permeation by up to four orders of magnitude.

  15. Influence of Powder Bed Preheating on Microstructure and Mechanical Properties of H13 Tool Steel SLM Parts

    NASA Astrophysics Data System (ADS)

    Mertens, R.; Vrancken, B.; Holmstock, N.; Kinds, Y.; Kruth, J.-P.; Van Humbeeck, J.

    Powder bed preheating is a promising development in selective laser melting (SLM), mainly applied to avoid large thermal stresses in the material. This study analyses the effect of in-process preheating on microstructure, mechanical properties and residual stresses during SLM of H13 tool steel. Sample parts are produced without any preheating and are compared to the corresponding parts made with preheating at 100°, 200°, 300°, and 400°C. Interestingly, internal stresses at the top surface of the parts evolve from compressive (-324MPa) without preheating to tensile stresses (371MPa) with preheating at 400°C. Nevertheless, application of powder bed preheating results in a more homogeneous microstructure with better mechanical properties compared to H13 SLM parts produced without preheating. The fine bainitic microstructure leads to hardness values of 650-700Hv and ultimate tensile strength of 1965MPa, which are comparable to or even better than those of conventionally made and heat treated H13 tool steel.

  16. Special steel production on common carbon steel production line

    NASA Astrophysics Data System (ADS)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  17. Influence of cold work level on the irradiation creep and creep rupture of titanium-modified austenitic stainless steels

    SciTech Connect

    Garner, F.A.; Hamilton, M.L. ); Eiholzer, C.R. ); Toloczko, M.B. ); Kumar, A.S. )

    1992-06-01

    A titanium-modified austenitic type stainless steel was tested at three cold work levels to determine its creep and creep rupture properties under both thermal aging and neutron irradiation conditions. Both the thermal and irradiation creep behavior exhibit a complex non-monotonic relationship with cold work level that reflects the competition between a number of stress-sensitive and temperature-dependent microstructural processes. Increasing the degree of cold work to 30% form the conventional 20% level was detrimental to its performance, especially for applications above 550{degrees}C. The 20% cold work level is preferable to the 10% level, in terms of both in- reactor creep rapture response and initial strength.

  18. The influence of composition and microstructure on the HAZ toughness of duplex stainless steels at [minus]20 C

    SciTech Connect

    Lippold, J.C. ); Varol, I.; Baeslack, W.A. III )

    1994-04-01

    The toughness of two commercial duplex stainless steels, Ferralium Alloy 255 and Alloy 2205, was evaluated over a range of cooling rates representative of conditions in the weld heat-affected zone (HAZ). Both alloys exhibited a loss in toughness at the cooling rate extremes, 90 and 2 C/s, resulting from high ferrite content and larger prior ferrite grain size, respectively. Alloy 255 also showed a drop in toughness at an intermediate cooling rate of 50 C/s. This intermediate loss in toughness, not observed in Alloy 2205, results from the interrelationship between austenite and Cr-rich precipitate formation along ferrite grain boundaries. The precipitation mechanisms and their subsequent effect on toughness are described. The practical implications of HAZ microstructure control are also discussed.

  19. Influence of temperature on corrosion rate and porosity of corrosion products of carbon steel in anoxic bentonite environment

    NASA Astrophysics Data System (ADS)

    Stoulil, J.; Kaňok, J.; Kouřil, M.; Parschová, H.; Novák, P.

    2013-11-01

    The study focuses on the porosity of layers of corrosion products and its impact on corrosion rate of carbon steel in moist bentonite. Measurements were performed in an aggressive Czech type of bentonite - Rokle B75 at temperatures of 90 and 40 °C. Aggressiveness of B75 bentonite consists in low content of chlorides. Presence of chlorides in pore solution allows formation of more protective magnetite. The evaluation was made by electrochemical techniques (red/ox potential, open circuit potential, linear polarization resistance, impedance spectroscopy) and resistometric sensor measurements. The result imply that the higher the temperature the more compact is the layer of corrosion products that slightly decelerates corrosion rate compared to the state at 40 °C. The state of corrosion products at both temperatures is reversible.

  20. Influence of PC-GTAW Parameters on the Microstructural and Mechanical Properties of Thin AISI 1008 Steel Joints

    NASA Astrophysics Data System (ADS)

    Kumar, Ravindra; Anant, Ramkishor; Ghosh, P. K.; Kumar, Ankit; Agrawal, B. P.

    2016-09-01

    Butt weld joints are prepared using pulse current gas tungsten arc welding out of thin sheets of AISI 1008 steel using various combinations of pulse parameters. During welding, the welding speed was kept high, but with the increase of welding speed the mean current was also increased to get the required weld joint at the constant heat input. The use of pulse current has led to improvement in mechanical and metallurgical properties of weld joints. It has resulted in less development of humping which is a common problem with high-speed welding. The undercut or dipped weld face is not observed severe. The tensile strength and hardness are enhanced by 12.5 and 12%. The increase of tensile strength and hardness is justified through TEM micrograph showing the presence of dislocation.

  1. Influence of heterocyclic anils on corrosion inhibition and hydrogen permeation through mild steel in acid chloride environments

    SciTech Connect

    Quraishi, M.A. Khan, M.A.W.; Ajmal, M.; Muralidharan, S.; Iyer, S.V.

    1997-06-01

    The heterocyclic anils 2-salicylideneaminobenzothiazole (SABT), 2-salicylideneamino-6-methoxybenzothiazole (SAMEOBT) were investigated to evaluate their efficiency as corrosion inhibitors for mild steel (MS) in 1 M hydrochloric acid at concentrations from 100 ppm to 500 ppm and temperatures from 35 C to 60 C. SACLBT performed best, giving an inhibition efficiency as high as 98% even at a very low concentration and higher temperature. Potentiodynamic polarization studies showed inhibition was under cathodic control. These compounds reduced hydrogen permeation through MS in 1 M HCl solution. Adsorption on the MS surface followed Temkin`s adsorption isotherms. Surface analysis of the MS surface exposed with SACLBT proved adsorption of this compound on the surface occurred through interaction of lone pairs of nitrogen, sulfur, and chlorine atoms with the metal surface.

  2. EBSD for analysing the twinning microstructure in fine-grained TWIP steels and its influence on work hardening.

    PubMed

    Barbier, D; Gey, N; Bozzolo, N; Allain, S; Humbert, M

    2009-07-01

    A 22 Mn-0.6 C twinning induced plasticity steel with an average grain size of 2.6 mum was deformed in tension at room temperature. The electron backscattered diffraction technique was used to characterize the twinning structure in relation with the local texture evolution. For nanoscale analysis, additional transmission electron microscopy analysis was performed. Nanotwins were activated in the largest grains from the beginning of the deformation. They interacted with a well-developed dislocation structure that induced detectable intragranular orientation variations. With increasing deformation, dense bundles of nanotwins preferentially developed in grains oriented close to the <111>//tensile direction fibre (promoted by the deformation) as well as medium to high angle sub-boundaries. These key features of the twinned microstructure were finally related to the remarkably high strain hardening, which evolved according to different stages. PMID:19566628

  3. Influence of PC-GTAW Parameters on the Microstructural and Mechanical Properties of Thin AISI 1008 Steel Joints

    NASA Astrophysics Data System (ADS)

    Kumar, Ravindra; Anant, Ramkishor; Ghosh, P. K.; Kumar, Ankit; Agrawal, B. P.

    2016-07-01

    Butt weld joints are prepared using pulse current gas tungsten arc welding out of thin sheets of AISI 1008 steel using various combinations of pulse parameters. During welding, the welding speed was kept high, but with the increase of welding speed the mean current was also increased to get the required weld joint at the constant heat input. The use of pulse current has led to improvement in mechanical and metallurgical properties of weld joints. It has resulted in less development of humping which is a common problem with high-speed welding. The undercut or dipped weld face is not observed severe. The tensile strength and hardness are enhanced by 12.5 and 12%. The increase of tensile strength and hardness is justified through TEM micrograph showing the presence of dislocation.

  4. The influence of nanostructured features on bacterial adhesion and bone cell functions on severely shot peened 316L stainless steel.

    PubMed

    Bagherifard, Sara; Hickey, Daniel J; de Luca, Alba C; Malheiro, Vera N; Markaki, Athina E; Guagliano, Mario; Webster, Thomas J

    2015-12-01

    Substrate grain structure and topography play major roles in mediating cell and bacteria activities. Severe plastic deformation techniques, known as efficient metal-forming and grain refining processes, provide the treated material with novel mechanical properties and can be adopted to modify nanoscale surface characteristics, possibly affecting interactions with the biological environment. This in vitro study evaluates the capability of severe shot peening, based on severe plastic deformation, to modulate the interactions of nanocrystallized metallic biomaterials with cells and bacteria. The treated 316L stainless steel surfaces were first investigated in terms of surface topography, grain size, hardness, wettability and residual stresses. The effects of the induced surface modifications were then separately studied in terms of cell morphology, adhesion and proliferation of primary human osteoblasts (bone forming cells) as well as the adhesion of multiple bacteria strains, specifically Staphylococcus aureus, Staphylococcus epidermidis, Pseudomonas aeruginosa, and ampicillin-resistant Escherichia coli. The results indicated a significant enhancement in surface work hardening and compressive residual stresses, maintenance of osteoblast adhesion and proliferation as well as a remarkable decrease in the adhesion and growth of gram-positive bacteria (S. aureus and S. epidermidis) compared to non-treated and conventionally shot peened samples. Impressively, the decrease in bacteria adhesion and growth was achieved without the use of antibiotics, for which bacteria can develop a resistance towards anyway. By slightly grinding the surface of severe shot peened samples to remove differences in nanoscale surface roughness, the effects of varying substrate grain size were separated from those of varying surface roughness. The expression of vinculin focal adhesions from osteoblasts was found to be singularly and inversely related to grain size, whereas the attachment of gram

  5. The influence of nanostructured features on bacterial adhesion and bone cell functions on severely shot peened 316L stainless steel.

    PubMed

    Bagherifard, Sara; Hickey, Daniel J; de Luca, Alba C; Malheiro, Vera N; Markaki, Athina E; Guagliano, Mario; Webster, Thomas J

    2015-12-01

    Substrate grain structure and topography play major roles in mediating cell and bacteria activities. Severe plastic deformation techniques, known as efficient metal-forming and grain refining processes, provide the treated material with novel mechanical properties and can be adopted to modify nanoscale surface characteristics, possibly affecting interactions with the biological environment. This in vitro study evaluates the capability of severe shot peening, based on severe plastic deformation, to modulate the interactions of nanocrystallized metallic biomaterials with cells and bacteria. The treated 316L stainless steel surfaces were first investigated in terms of surface topography, grain size, hardness, wettability and residual stresses. The effects of the induced surface modifications were then separately studied in terms of cell morphology, adhesion and proliferation of primary human osteoblasts (bone forming cells) as well as the adhesion of multiple bacteria strains, specifically Staphylococcus aureus, Staphylococcus epidermidis, Pseudomonas aeruginosa, and ampicillin-resistant Escherichia coli. The results indicated a significant enhancement in surface work hardening and compressive residual stresses, maintenance of osteoblast adhesion and proliferation as well as a remarkable decrease in the adhesion and growth of gram-positive bacteria (S. aureus and S. epidermidis) compared to non-treated and conventionally shot peened samples. Impressively, the decrease in bacteria adhesion and growth was achieved without the use of antibiotics, for which bacteria can develop a resistance towards anyway. By slightly grinding the surface of severe shot peened samples to remove differences in nanoscale surface roughness, the effects of varying substrate grain size were separated from those of varying surface roughness. The expression of vinculin focal adhesions from osteoblasts was found to be singularly and inversely related to grain size, whereas the attachment of gram

  6. The influence of steel roughness and granulation on the accuracy of part thickness measurement by means of ultrasounds

    NASA Technical Reports Server (NTRS)

    Sontea, S.; Baltanoiu, M.

    1974-01-01

    Nondestructive measurement of the thickness of one-sided parts can be successfully conducted with the aid of ultrasounds. Using an ultrasonic defectoscope equipped with a highly precise device for thickness measurement, the experimental results obtained and the parameters that influence them are discussed. It is known that the manner of attaching the probe to the surface to be tested is influenced by the roughness of the surface. Likewise, in view of the fact that measurement results are influenced by the velocity of ultrasounds in the material to be investigated, they are also conditioned by the size of the structure. These factors and the manner in which they influence measurement results are also described.

  7. Laser-induced breakdown spectroscopy of major and minor oxides in steel slags: Influence of detection geometry and signal normalization

    NASA Astrophysics Data System (ADS)

    Ahamer, C. M.; Eschlböck-Fuchs, S.; Kolmhofer, P. J.; Rössler, R.; Huber, N.; Pedarnig, J. D.

    2016-08-01

    Slag from secondary metallurgy in industrial steel production is analyzed by laser-induced breakdown spectroscopy (LIBS). The major oxides CaO, Al2O3, MgO, SiO2, FeO, MnO, and TiO2 are determined by calibration-free LIBS (CF-LIBS) method. For the minor oxide P2O5 calibration curves are established and the limits of detection (LOD) and the root-mean squared errors of prediction (RMSEP) are determined. The optical emission of the laser-induced plasma is measured for different detection geometries and varying sample position relative to the focal plane of the laser beam. LIBS spectra, plasma parameters, and analytical results are very similar for light collection with optical fibres close to the plasma ("direct detection") and at remote position ("collinear detection"). With collinear detection, the CF-LIBS calculated oxide concentrations are insensitive to sample position along the optical axis over wide range. The detection limits and the prediction errors of minor P2O5 depend on the major slag element used for signal normalization. With Mg and Si as internal reference elements the LOD values are 0.31 wt% and 0.07 wt%, respectively. The RMSEP values are lowest for signal normalization to Si. Calculations of the optical emission of ideal plasma support the experimental preference for Si as reference element in the phosphorous calibration.

  8. Influence of Steel Reinforcement on In-Situ Stress Evaluation in Concrete Structures by the Core-Drilling Method

    SciTech Connect

    McGinnis, M. J.; Pessiki, S.

    2006-03-06

    The core-drilling method is an emerging technique for evaluating in-situ stress in a concrete structure. A small hole is drilled into the structure, and the deformations in the vicinity of the hole are measured and related via elasticity theory to the stress. The method is similar to the ASTM hole-drilling strain-gauge method excepting that displacements rather than strains are the measured quantities. The technique may be considered nondestructive since the ability of the structure to perform its function is unaffected, and the hole is easily repaired. Displacement measurements in the current work are performed using 3D digital image correlation and industrial photogrammetry. The current paper addresses perturbations in the method caused by steel reinforcement within the concrete. The reinforcement is significantly stiffer than the surrounding concrete, altering the expected displacement field. A numerical investigation performed indicates an under-prediction of stress by as much as 18 percent in a heavily reinforced structure, although the effect is significantly smaller for more common amounts of reinforcement.

  9. Influence of warm deformation on the formation of a fragmented structure in low-carbon martensitic steels

    NASA Astrophysics Data System (ADS)

    Tabatchikova, T. I.; Yakovleva, I. L.; Delgado Reina, S. Yu.; Plokhikh, A. I.; Ospennikova, O. G.; Gromov, V. I.

    2016-01-01

    Methods of optical metallography and scanning and transmission electron microscopy were used to investigate the structure of low-carbon steels of martensitic classes VKS-7 and VKS-10 subjected to warm rolling or upsetting at temperatures of 600 and 700°C (in the α state) and 800°C (in the γ state). It has been shown that the deformation by rolling at 600°C to degrees of 40 and 60% does not lead to the destruction of the lath structure of the initial martensite; an increase in the rolling temperature to 700°C and of the degree of deformation to 80% favors the development of recrystallization in situ. It has been found that, upon warm deformation by upsetting, recrystallization occurs at lower temperatures than in the case of the warm rolling. It has been shown that warm deformation by upsetting at a temperature of 700°C leads to the formation of a fragmented structure with a high fraction of ultrafine grains with a size less than 2 μm.

  10. Influence of temperature and the role of chromium on the kinetics of sulfidation of 310 stainless steel

    NASA Technical Reports Server (NTRS)

    Rao, D. B.; Nelson, H. G.

    1977-01-01

    The sulfidation of 310 stainless steel was studied over the temperature range from 910 K to 1285 K. By adjusting the ratio of hydrogen sulfide, variations in sulfur potential were obtained. The effect of temperature on sulfidation was determined at three different sulfur potentials: 39/sqNm, 0.014/sqNm, and 0.00015/sqNm. All sulfide scales contained one or two surface layers in addition to a subscale. The second outer layer (OL-II), furthest from the alloy, contained primarily Fe-Ni-S. The first outer layer (OL-I), nearest the subscale, contained FE-Cr-S. The subscale consisted of sulfide inclusions in the metal matrix. At a given temperature and sulfur potential, the weight gain data obeyed the parabolic rate law after an initial transient period. The parabolic rate constants obtained at the sulfur potential of 39/sqNm did not show a break when the logarithm of the rate constant was plotted as a function of the inverse of absolute temperature. Sulfidation carried out at sulfur potentials below 0.02/sqNm, however, did show a break at 1145 K, which is termed as the transition temperature. This break was found to be associated with the changes which had occurred in the Fe:Cr ratio of OL-I. Below the transition temperature the activation energy was found to be approximately 125 kj/mole. Above the transition temperature the rate of sulfidation decreased with temperature but dependent on the Fe:Cr ratio in the iron-chromium-sulfide layers of the OL-I. A reaction mechanism consistent with the experimental results has been proposed.

  11. The influence of chemical composition of the slags on the surface tension used in the continuous casting of steel

    NASA Astrophysics Data System (ADS)

    Gheorghiu, Csaba Attila; Ardelean, Erika; Heput, Teodor

    2016-06-01

    An important factor that can influence the surface quality of the continuous cast is the lubrication slag used in the crystallizer. The paper introduces the multiple 2nd degree correlations between the slags surface tension (dependent parameter) and its major oxides (independent parameters). The graphic correlations allow the determination of the variation limits for the independent parameters so as to range the values of the dependent parameters within a given domain.

  12. Influence of soaking time in deep cryogenic treatment on the microstructure and mechanical properties of low-alloy medium-carbon HY-TUF steel

    NASA Astrophysics Data System (ADS)

    Zare, Ahmad; Hosseini, S. R.

    2016-06-01

    The influence of soaking time in deep cryogenic treatment on the tensile and impact properties of low-alloy medium-carbon HY-TUF steel was investigated in this study. Microstructural studies based on phase distribution mapping by electron backscatter diffraction show that the deep cryogenic process causes a decrease in the content of retained austenite and an increase in the volume fraction of η-carbide with increasing soaking time up to 48 h. The decrease in the content of retained austenite from ~1.23vol% to 0.48vol% suggests an isothermal martensitic transformation at 77 K. The η-type precipitates formed in deep cryogenic-treated martensite over 48 h have the Hirotsu and Nagakura orientation relation with the martensitic matrix. Furthermore, a high coherency between η-carbide and the martensitic matrix is observed by high-resolution transmission electron microscopy. The variations in macrohardness, yield strength, ultimate tensile strength, and ductility with soaking time in the deep cryogenic process show a peak/plateau trend.

  13. Assessment of the influence of surface finishing and weld joints on the corrosion/oxidation behaviour of stainless steels in lead bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Martín-Muñoz, F. J.; Soler-Crespo, L.; Gómez-Briceño, D.

    2011-09-01

    The objective of this paper is to gain some insight into the influence of the surface finishing in the oxidation/corrosion behaviour of 316L and T91 steels in lead bismuth eutectic (LBE). Specimens of both materials with different surface states were prepared (as-received, grinded, grinded and polished, and electrolitically polished) and oxidation tests were carried out at 775 and 825 K from 100 to 2000 h for two different oxygen concentrations and for H 2/H 2O molar ratios of 3 and 0.03. The general conclusion for these tests is that the effect of surface finishing on the corrosion/protection processes is not significant under the tested conditions. In addition the behaviour of weld joints, T91-T91 Tungsten Inert Gas (TIG) and T91-316L have been also studied under similar conditions. The conclusions are that, whereas T91-T91 welded joint shows the same corrosion properties as the parent materials for the conditions tested, AISI 316L-T91 welded joint, present an important dissolution over seam area that it associated to the electrode 309S used for the fabrication process.

  14. The influence of internal oxidation during decarburization of a grain oriented silicon steel on the morphology of the glass film formed at high temperature annealing

    NASA Astrophysics Data System (ADS)

    Silveira, Carolina Cesconetto; da Cunha, Marco Antônio; Buono, Vicente Tadeu Lopes

    2014-05-01

    Fourier transform infrared spectroscopy (FTIR) was applied to evaluate the amount of fayalite formed during decarburization of a grain-oriented silicon steel, in order to assess its influence on the morphology of the glass film developed at the final high temperature annealing. The decarburization conditions varied within the temperature range of 740-950 °C and pH2O/pH2 from 0.28 to 0.58. The decarburized specimens were then coated with magnesia slurry and submitted to the high temperature annealing at 1200 °C for 15 h. Characterization of the oxide layer and glass film samples was performed by scanning and transmission electron microscopy. The FTIR analysis showed that the amount of fayalite increased as the temperature and the dew point increased during decarburization. The morphology of the glass film obtained after high temperature annealing was related to the amount of fayalite and silica previously formed. A higher amount of subsurface particles in the glass film, which can deteriorate magnetic properties by restraining domain wall movements, was obtained from oxide layers rich in fayalite and thus with a low amount of silica.

  15. An investigation of microbial diversity in crude oil & seawater injection systems and microbiologically influenced corrosion (MIC) of linepipe steels under different exposure conditions

    NASA Astrophysics Data System (ADS)

    AlAbbas, Faisal Mohammed

    During oil and gas operations, pipeline networks are subjected to different corrosion deterioration mechanisms that result from the interaction between the fluid process and the linepipe steel. Among these mechanisms is microbiologically influenced corrosion (MIC) that results from accelerated deterioration caused by different indigenous microorganisms that naturally reside in the hydrocarbon and associated seawater injection systems. The focus of this research is to obtain comprehensive understanding of MIC. This work has explored the most essential elements (identifications, implications and mitigations) required to fully understand MIC. Advanced molecular-based techniques, including sequencing of 16S rRNA genes via 454 pyrosequencing methodologies, were deployed to provide in-depth understanding of the microbial diversity associated with crude oil and seawater injection systems and their relevant impact on MIC. Key microbes including sulfate reducing bacteria (SRB) and iron reducing bacteria (IRB) were cultivated from sour oil well field samples. The microbes' phylotypes were identified in the laboratory to gain more thorough understanding of how they impact microbial corrosion. Electrochemical and advanced surface analytical techniques were used for corrosion evaluations of linepipe carbon steels (API 5L X52 and X80) under different exposure conditions. On the identification front, 454 pyrosequencing of both 16S rRNA genes indicated that the microbial communities in the corrosion products obtained from the sour oil pipeline, sweet crude pipeline and seawater pipeline were dominated by bacteria, though archaeal sequences (predominately Methanobacteriaceae and Methanomicrobiaceae) were also identified in the sweet and sour crude oil samples, respectively. The dominant bacterial phylotypes in the sour crude sample included members of the Thermoanaerobacterales, Synergistales, and Syntrophobacterales. In the sweet crude sample, the dominant phylotypes included

  16. Influence of volumic heat treatments upon cavitation erosion resistance of duplex X2CrNiMoN 22-5-3 stainless steels

    NASA Astrophysics Data System (ADS)

    Micu, L. M.; Bordeasu, I.; Popoviciu, M. O.; Popescu, M.; Bordeaşu, D.; Salcianu, L. C.

    2015-06-01

    The stainless steels Duplex 2205 with austenite and ferrite structure have mechanical characteristics close to those of martensite stainless steels but a better corrosion resistance; these steels are very sensitive on the heat treatments. Present work studies the cavitation erosion for those steels for three different heat treatments: simply quenched, annealed at 475°C post quenching and annealed at 875°C. The researches were undertaken at Timisoara “Politehnica” University in the Laboratory of Material Science and the Laboratory of Cavitation, using the T2 facility which integrally respects the recommendation of ASTM G32- 10 Standard. The best results were obtained with the specimens annealed at 875°C. In comparison with the stainless steel 41Cr4, with very good cavitation erosion qualities, all tested steels presented also good erosion resistance. So, Duplex 2205 steels can be used for details subjected to cavitation. The best results are obtained by increasing both the hardness and the quantity of the structure constituent with better cavitation erosion resistance, in our case the alloyed austenite.

  17. Influence of non-smooth surface on tribological properties of glass fiber-epoxy resin composite sliding against stainless steel under natural seawater lubrication

    NASA Astrophysics Data System (ADS)

    Wu, Shaofeng; Gao, Dianrong; Liang, Yingna; Chen, Bo

    2015-11-01

    With the development of bionics, the bionic non-smooth surfaces are introduced to the field of tribology. Although non-smooth surface has been studied widely, the studies of non-smooth surface under the natural seawater lubrication are still very fewer, especially experimental research. The influences of smooth and non-smooth surface on the frictional properties of the glass fiber-epoxy resin composite (GF/EPR) coupled with stainless steel 316L are investigated under natural seawater lubrication in this paper. The tested non-smooth surfaces include the surfaces with semi-spherical pits, the conical pits, the cone-cylinder combined pits, the cylindrical pits and through holes. The friction and wear tests are performed using a ring-on-disc test rig under 60 N load and 1000 r/min rotational speed. The tests results show that GF/EPR with bionic non-smooth surface has quite lower friction coefficient and better wear resistance than GF/EPR with smooth surface without pits. The average friction coefficient of GF/EPR with semi-spherical pits is 0.088, which shows the largest reduction is approximately 63.18% of GF/EPR with smooth surface. In addition, the wear debris on the worn surfaces of GF/EPR are observed by a confocal scanning laser microscope. It is shown that the primary wear mechanism is the abrasive wear. The research results provide some design parameters for non-smooth surface, and the experiment results can serve as a beneficial supplement to non-smooth surface study.

  18. Comparison of the influence of heat treatment and magnetic-pulse treatment on the mechanical characteristics of 65G steel upon instrumental indentation

    NASA Astrophysics Data System (ADS)

    Vorob'ev, R. A.; Dubinskii, V. N.

    2015-11-01

    It has been shown that the magnetic-pulse treatment can exert various effects on the behavior of lattice defects and the microstructure of 65G steel and, consequently, on its mechanical properties depending on the conditions of treatment. The mechanical characteristics of 65G steel obtained by the method of instru-mental indentation after heat treatment and magnetic-pulse treatment are compared.

  19. An investigation of microbial diversity in crude oil & seawater injection systems and microbiologically influenced corrosion (MIC) of linepipe steels under different exposure conditions

    NASA Astrophysics Data System (ADS)

    AlAbbas, Faisal Mohammed

    During oil and gas operations, pipeline networks are subjected to different corrosion deterioration mechanisms that result from the interaction between the fluid process and the linepipe steel. Among these mechanisms is microbiologically influenced corrosion (MIC) that results from accelerated deterioration caused by different indigenous microorganisms that naturally reside in the hydrocarbon and associated seawater injection systems. The focus of this research is to obtain comprehensive understanding of MIC. This work has explored the most essential elements (identifications, implications and mitigations) required to fully understand MIC. Advanced molecular-based techniques, including sequencing of 16S rRNA genes via 454 pyrosequencing methodologies, were deployed to provide in-depth understanding of the microbial diversity associated with crude oil and seawater injection systems and their relevant impact on MIC. Key microbes including sulfate reducing bacteria (SRB) and iron reducing bacteria (IRB) were cultivated from sour oil well field samples. The microbes' phylotypes were identified in the laboratory to gain more thorough understanding of how they impact microbial corrosion. Electrochemical and advanced surface analytical techniques were used for corrosion evaluations of linepipe carbon steels (API 5L X52 and X80) under different exposure conditions. On the identification front, 454 pyrosequencing of both 16S rRNA genes indicated that the microbial communities in the corrosion products obtained from the sour oil pipeline, sweet crude pipeline and seawater pipeline were dominated by bacteria, though archaeal sequences (predominately Methanobacteriaceae and Methanomicrobiaceae) were also identified in the sweet and sour crude oil samples, respectively. The dominant bacterial phylotypes in the sour crude sample included members of the Thermoanaerobacterales, Synergistales, and Syntrophobacterales. In the sweet crude sample, the dominant phylotypes included

  20. Gas-Solid Interactions During Nonisothermal Heat Treatment of a High-Strength CrMnCN Austenitic Steel Powder: Influence of Atmospheric Conditions and Heating Rate on the Densification Behavior

    NASA Astrophysics Data System (ADS)

    Krasokha, Nikolaj; Weber, Sebastian; Huth, Stephan; Zumsande, Kathrin; Theisen, Werner

    2012-11-01

    This work deals with gas-solid interactions between a high-alloyed steel powder and the surrounding atmosphere during continuous heating. It is motivated by the recently developed corrosion-resistant CrMnCN austenitic cast steels. Here, powder metallurgical processing would be desirable to manufacture highly homogeneous parts and/or novel corrosion-resistant metal-matrix composites. However, the successful use of this new production route calls for a comprehensive investigation of interactions between the sintering atmosphere and the metallic powder to prevent undesirable changes to the chemical composition, e.g., degassing of nitrogen or evaporation of manganese. In this study, dilatometric measurements combined with residual gas analysis, high-temperature X-ray diffraction (XRD) measurements, and thermodynamic equilibrium calculations provided detailed information about the influence of different atmospheric conditions on the microstructure, constitution, and densification behavior of a gas-atomized CrMnCN steel powder during continuous heating. Intensive desorption of nitrogen led to the conclusion that a vacuum atmosphere is not suitable for powder metallurgical (PM) processing. Exposure to an N2-containing atmosphere resulted in the formation of nitrides and lattice expansion. Experimental findings have shown that the N content can be controlled by the nitrogen partial pressure. Furthermore, the reduction of surface oxides because of a carbothermal reaction at elevated temperatures and the resulting enhancement of the powder's densification behavior are discussed in this work.

  1. Influence of elastomeric seal plate surface chemistry on interface integrity in biofouling-prone systems: Evaluation of a hydrophobic "easy-release" silicone-epoxy coating for maintaining water seal integrity of a sliding neoprene/steel interface

    NASA Astrophysics Data System (ADS)

    Andolina, Vincent L.

    The scientific hypothesis of this work is that modulation of the properties of hard materials to exhibit abrasion-reducing and low-energy surfaces will extend the functional lifetimes of elastomeric seals pressed against them in abrasive underwater systems. The initial motivation of this work was to correct a problem noted in the leaking of seals at major hydropower generating facilities subject to fouling by abrasive zebra mussel shells and extensive corrosion. Similar biofouling-influenced problems can develop at seals in medical devices and appliances from regulators in anesthetic machines and SCUBA diving oxygen supply units to autoclave door seals, injection syringe gaskets, medical pumps, drug delivery components, and feeding devices, as well as in food handling equipment like pasteurizers and transfer lines. Maritime and many other heavy industrial seal interfaces could also benefit from this coating system. Little prior work has been done to elucidate the relationship of seal plate surface properties to the friction and wear of elastomeric seals during sliding contacts of these articulating materials, or to examine the secondary influence of mineralized debris within the contacting interfaces. This investigation utilized the seal materials relevant to the hydropower application---neoprene elastomer against carbon steel---with and without the application of a silicone-epoxy coating (WearlonRTM 2020.98) selected for its wear-resistance, hydrophobicity, and "easy-release" capabilities against biological fouling debris present in actual field use. Analytical techniques applied to these materials before and after wear-producing processes included comprehensive Contact Angle measurements for Critical Surface Tension (CA-CST) determination, Scanning Electron Microscopic inspections, together with Energy Dispersive X-ray Spectroscopy (SEM-EDS) and X-Ray Fluorescence (XRF) measurements for determination of surface texture and inorganic composition, Multiple

  2. Computational Investigation of the Influence of Fly Ash Silica Content and Shape on the Erosion Behaviour of Indian Coal Fired Boiler Grade Steels

    NASA Astrophysics Data System (ADS)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-07-01

    A mathematical model has been developed to characterize the erosion behaviour of fly ash on boiler grade steel surfaces incorporating various ductile erosion mechanisms. These mechanisms constitute cutting wear, repeated plastic deformation and effect of operating temperature on the mechanical properties of the substrate. Parametric analysis has been carried out to study the erosion response of some typical steel grades as a function of particle impact parameters such as particle impact velocity, angle of impingement coupled with the effect of temperature on the tensile properties. Further, effects of fly ash properties such as hardness (silica content) and shape (angularity) on the erosion response have been also investigated along with the ballistic parameters. These investigations show that a small increment in the fly ash hardness can considerably augment the erosion rate of the steel surface under a given particle impingement condition. This vindicates that hardness of fly ash is one of the most critical parameter which has a direct impact in enhancing the erosion rate of boiler grade steels. The effect of fly ash shape on the erosion behaviour is also studied in conjunction with the particle hardness. This shows that the composite action of these parameters augment the erosion rate significantly.

  3. Influence of pre-heating on the surface modification of powder-metallurgy processed cold-work tool steel during laser surface melting

    NASA Astrophysics Data System (ADS)

    Šturm, Roman; Štefanikova, Maria; Steiner Petrovič, Darja

    2015-01-01

    In this study we determine the optimal parameters for surface modification using the laser surface melting of powder-metallurgy processed, vanadium-rich, cold-work tool steel. A combination of steel pre-heating, laser surface melting and a subsequent heat treatment creates a hardened and morphologically modified surface of the selected high-alloy tool steel. The pre-heating of the steel prior to the laser surface melting ensures a crack- and pore-free modified surface. Using a pre-heating temperature of 350 °C, the extremely fine microstructure, which typically evolves during the laser-melting, became slightly coarser and the volume fraction of retained austenite was reduced. In the laser-melted layer the highest values of microhardness were achieved in the specimens where a subsequent heat treatment at 550 °C was applied. The performed thermodynamic calculations were able to provide a very valuable assessment of the liquidus temperature and, especially, a prediction of the chemical composition as well as the precipitation and dissolution sequence for the carbides.

  4. Gas and plasma dynamics of RF discharge jet of low pressure in a vacuum chamber with flat electrodes and inside tube, influence of RF discharge on the steel surface parameters

    NASA Astrophysics Data System (ADS)

    Khristoliubova, V. I.; Kashapov, N. F.; Shaekhov, M. F.

    2016-06-01

    Researches results of the characteristics of the RF discharge jet of low pressure and the discharge influence on the surface modification of high speed and structural steels are introduced in the article. Gas dynamics, power and energy parameters of the RF low pressure discharge flow in the discharge chamber and the electrode gap are studied in the presence of the materials. Plasma flow rate, discharge power, the concentration of electrons, the density of RF power, the ion current density, and the energy of the ions bombarding the surface materials are considered for the definition of basic properties crucial for the process of surface modification of materials as they were put in the plasma jet. The influence of the workpiece and effect of products complex configuration on the RF discharge jet of low pressure is defined. The correlation of the input parameters of the plasma unit on the characteristics of the discharge is established.

  5. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    NASA Astrophysics Data System (ADS)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths ( τ ( app)) and slip coefficient ( β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle ( ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  6. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    NASA Astrophysics Data System (ADS)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths (τ (app)) and slip coefficient (β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle (ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  7. Influence of neutron irradiation on mechanical and dimensional stability of irradiated stainless steels, and its possible impact on spent fuel storage

    SciTech Connect

    Garner, Francis A.

    2007-04-27

    Stainless steels used as cladding and structural materials in nuclear reactors undergo very pronounced changes in physical and mechanical properties during irradiation at elevated temperatures, often quickly leading to an increased tendency toward embrittlement. On a somewhat longer time scale there arise very significant changes in component volume and relative dimensions due to void swelling and irradiation creep. Irradiation creep is an inherently undamaging process but once swelling exceeds the 5-10% range austenitic steels become exceptionally brittle. Other processes also contribute to embrittlement and thereby contribute to difficulty in storing and handling of spent fuel assemblies removed from decommissioned fast reactors. In light water reactors other forms of embrittlement develop prior to reaching significant levels of void swelling. A review is presented of our current understanding of the radiation-induced changes in physical and mechanical properties that contgribute to embrittlement.

  8. Influence of cold working on fatigue behavior of stainless steels used for prothesis: application to the study of wires with small sections.

    PubMed

    Coquillet, B; Vincent, L; Guiraldenq, P

    1979-07-01

    Orthodontists mainly use stainless austenitic wires with a wide range of ultimate tensile strength. To characterize the dynamical behavior of these wires, the authors have perfected machines to test materials with their original surface roughness without any prior machining of surfaces. Fatigue limits are discussed through mechanical and structural properties of the austenitic steels, with special attention given to cold working. Typical features of fracture, and particularly of the first cracks, are shown by means of scanning electron microscopy. PMID:457707

  9. Influence of liquid lead and lead-bismuth eutectic on tensile, fatigue and creep properties of ferritic/martensitic and austenitic steels for transmutation systems

    NASA Astrophysics Data System (ADS)

    Gorse, D.; Auger, T.; Vogt, J.-B.; Serre, I.; Weisenburger, A.; Gessi, A.; Agostini, P.; Fazio, C.; Hojna, A.; Di Gabriele, F.; Van Den Bosch, J.; Coen, G.; Almazouzi, A.; Serrano, M.

    2011-08-01

    In this paper, the tensile, fatigue and creep properties of the Ferritic/Martensitic (F/M) steel T91 and of the Austenitic Stainless (AS) Steel 316L in lead-bismuth eutectic (LBE) or lead, obtained in the different organizations participating to the EUROTRANS-DEMETRA project are reviewed. The results show a remarkable consistency, referring to the variety of metallurgical and surface state conditions studied. Liquid Metal Embrittlement (LME) effects are shown, remarkable on heat-treated hardened T91 and also on corroded T91 after long-term exposure to low oxygen containing Liquid Metal (LM), but hardly visible on passive or oxidized smooth T91 specimens. For T91, the ductility trough was estimated, starting just above the melting point of the embrittler ( TM,E = 123.5 °C for LBE, 327 °C for lead) with the ductility recovery found at 425 °C. LME effects are weaker on 316L AS steel. Liquid Metal Assisted Creep (LMAC) effects are reported for the T91/LBE system at 550 °C, and for the T91/lead system at 525 °C. Today, if the study of the LME effects on T91 and 316L in LBE or lead can be considered well documented, in contrast, complementary investigations are necessary in order to quantify the LMAC effects in these systems, and determine rigorously the threshold creep conditions.

  10. Influence of Ni deposition and subsequent N + ion implantation at different substrate temperatures on nano-structure and corrosion behaviour of type 316 and 304 stainless steels

    NASA Astrophysics Data System (ADS)

    Savaloni, Hadi; Habibi, Maryam

    2011-10-01

    Ni thin films of 250 nm thicknesses were coated on type 304 and 316 stainless steels and post N + ion implanted at 15 keV energy with a fluence of 5 × 10 17 N + cm -2 at different substrate temperatures. Surface nano-structure of the samples were analysed using X-ray diffraction (XRD), atomic force microscopy (AFM) before corrosion test and scanning electron microscopy (SEM) after corrosion test. Corrosion behaviour of the samples in 1.0 M H 2SO 4 solution was investigated by means of potentiodynamic technique. Nano-structure and crystallography of the films showed the development of Ni 3N(1 1 1) and Ni 4N(2 0 0) orientations with a minimum surface roughness and grain size at 400 K substrate temperature. The highest corrosion resistance with a corrosion current of 0.01 μA cm -2 (for SS(316)) and 0.56 μA cm -2 (for SS(304)) was achieved in case of samples which were N + ion implanted at 400 K. Results for both types of stainless steels showed good agreement and the better performance of SS(316) was attributed to the 2% molybdenum contents in the alloy composition of this type of stainless steel, which enhances the effectiveness of nitrogen in retarding the corrosion process.

  11. Experimental and Theoretical Investigations of Hot Isostatically Pressed-Produced Stainless Steel/High Alloy Tool Steel Compound Materials

    NASA Astrophysics Data System (ADS)

    Lindwall, Greta; Flyg, Jesper; Frisk, Karin; Sandberg, Odd

    2011-05-01

    Consolidation of tool steel powders and simultaneous joining to a stainless 316L steel are performed by hot isostatic pressing (HIP). Two tool steel grades are considered: a high vanadium alloyed carbon tool steel, and a high vanadium and chromium alloyed nitrogen tool steel. The boundary layer arising during diffusion bonding is in focus and, in particular, the diffusion of carbon and nitrogen over the joint. Measurements of the elemental concentration profiles and corrosion tests by the double loop-electrochemical potentiokinetic reactivation (DL-EPR) method are performed. Comparative calculations with the DICTRA software are performed and are found to be in agreement with the experimental results. It is found that the carbon tool steel grade has a more critical influence on the corrosion resistance of the stainless 316L steel in comparison to the nitrogen tool steel grade.

  12. Influence of electroless nickel-phosphorus deposits on the corrosion-fatigue life of notched and unnotched samples of an AISI 1045 steel

    SciTech Connect

    Chitty, J.A.; Pertuz, A.; Puchi, E.S.; Hintermann, H.

    1999-02-01

    Electroless nickel-phosphorus deposits of approximately 10% phosphorus and about 20 {micro}m thickness are shown either to have no effect or sometimes to increase the corrosion-fatigue properties of a quenched and tempered AISI 1045 steel in the stress amplitude range of 481 to 687 MPa, in the presence of an aqueous solution of 3% sodium chloride. Such an increase is produced when the stress amplitude is below 516 MPa. For the notched specimens, no substantial differences are found between the fatigue life of the coated and uncoated specimens.

  13. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel.

    PubMed

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-01-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α'-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α' → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α'N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance. PMID:27492862

  14. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel.

    PubMed

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-05

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α'-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α' → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α'N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  15. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    PubMed Central

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-01-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α′-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α′ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α′N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance. PMID:27492862

  16. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α‧-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α‧ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α‧N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  17. Influence of chromium on the initial corrosion behavior of low alloy steels in the CO2-O2-H2S-SO2 wet-dry corrosion environment of cargo oil tankers

    NASA Astrophysics Data System (ADS)

    Zhao, Qing-he; Liu, Wei; Zhao, Jie; Zhang, Dong; Liu, Peng-cheng; Lu, Min-xu

    2015-08-01

    The influence of Cr on the initial corrosion behavior of low-alloy steels exposed to a CO2-O2-H2S-SO2 wet-dry corrosion environment was investigated using weight-loss measurements, scanning electron microscopy, N2 adsorption tests, X-ray diffraction analysis, and electrochemical impedance spectroscopy. The results show that the corrosion rate increases with increasing Cr content in samples subjected to corrosion for 21 d. However, the rust grain size decreases, its specific surface area increases, and it becomes more compact and denser with increasing Cr content, which indicates the enhanced protectivity of the rust. The results of charge transfer resistance ( R ct) calculations indicate that higher Cr contents can accelerate the corrosion during the first 7 d and promote the formation of the enhanced protective inner rust after 14 d; the formed protective inner rust is responsible for the greater corrosion resistance during long-term exposure.

  18. Influence of Heat Treatments on the Microstructural Evolution and Resultant Mechanical Properties in a Low Carbon Medium Mn Heavy Steel Plate

    NASA Astrophysics Data System (ADS)

    Chen, Jun; Lv, Meng-yang; Liu, Zhen-yu; Wang, Guo-dong

    2016-05-01

    In this study, the microstructural evolution and resultant mechanical properties in a low carbon medium Mn heavy steel plate were investigated in detail. The results show that the introduction of medium manganese alloy design in the heavy steel plate has been shown to achieve the outstanding combination of strength, ductility, low-temperature impact toughness, and strain hardening capacity. It has been found that the austenite phase mainly displays at martensitic lath boundaries and shows lath shape for the heat treating at 873 K (600 °C) for 1 to 10 hours or 893 K (620 °C) for 2 hours, and not all the austenite phase obeys the K-S or N-W orientation relationship with respect to abutting martensitic lath. Although the microstructure in the steel after heat treating at 873 K (600 °C) for 1 to 10 hours is similar to each other, the resultant mechanical properties are very different because the volume fraction and stability of retained austenite vary with the heat treatments. The best low-temperature impact toughness is achieved after heat treating at 873 K (600 °C) for 2 hours due to the formation of a considerable volume fraction of retained austenite with relatively high stability, but the strain hardening capacity and ductility are disappointing because of insufficient TRIP effect. Based on enhancing TRIP effect, the two methods have been suggested. One is to increase the isothermal holding temperature to 893 K (620 °C), and the other one is to prolong the isothermal holding time to 10 hours at 873 K (600 °C). The two methods can significantly increase strain hardening capacity and ductility nearly without harming low-temperature impact toughness. In addition, the stability of retained austenite has been discussed by the quantitative analysis and it has been demonstrated that the stability of retained austenite is related to the chemical composition, size, and morphology. Moreover, the isothermal holding temperature has a great effect on the stability of

  19. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  20. The Influence of Radiation on Pit Solution Chemistry as it Pertains to the Transition from Metastable to Stable Pitting in Steels.

    SciTech Connect

    Galuszka-Muga, Barbara; Muga, Luis M.

    2006-12-31

    Previous work relevant to current efforts is summarized. A description of an improved version of a new electrochemical probe, the ArtPit, is given. The distinct feature of the probe for investigating metastable pitting of carbon steels is specified and compared to other approaches. The electrochemical response of the ArtPit under the gamma irradiation and elevated temperature conditions that occur at high level waste (HLW) storage tanks is presented. In particular, the Tafel slope determinations and chemical analyses of the ArtPit confined volume electrolyte are described. Based on results a possible approach for reducing the corrosion rate of HLW tank walls is suggested. Additional statistical analysis of the occurrence of short duration (passivated pits) and long term (stable pitting) electrochemical pulses (current surges) during exposure confirm that radiation enhances the occurrence of both more and smaller sized pits due to increased likelihood of repassivation.

  1. The Influence of Radiation on Pit Solution Chemistry as it Pertains to the Transition from Metastable to Stable Pitting in Steels.

    SciTech Connect

    Galuszka-Muga, Barbara

    2005-05-19

    An investigation was undertaken of the effect of gamma radiation on metastable pitting of mild carbon steels immersed in a solution similar to those existing at high level waste (HLW) deposits in the US. The object was to observe the extent to which a dosage rate of 1 Mrad/hour (10 Kgrey/hour) affected measurable electrochemical parameters such as pitting potential, open circuit potential, rate of metastable pitting and repassivation potential. Methods for reliably measuring electrochemical potentials in a high radiation field were developed. Exploratory analyses were made of the ion product release and electrolyte composition change in a confined volume simulating the conditions of a corrosion initiated pit during gamma irradiation. As expected the results indicated that the metastable pitting rate (as well as the general rate of corrosion) was significantly enhanced by a radiation field.

  2. Influence of initial annealing on structure evolution and magnetic properties of 3.4% Si non-oriented steel during final annealing

    NASA Astrophysics Data System (ADS)

    Pedrosa, Josiane Simões Mendanha; Paolinelli, Sebastião da Costa; Cota, André Barros

    2015-11-01

    The effect of the initial annealing on structure evolution and magnetic properties during the final annealing of a 3.4% Si non-oriented grain steel was evaluated. Half of the samples were submitted to initial annealing at 1030 °C before cold rolling and all samples were subjected to final annealing process at temperatures from 540 °C to 1100 °C. The magnetic induction and core loss in the final samples, the microstructure by optical microscopy and the crystallographic texture by X-ray diffraction and EBSD were evaluated. The results show that the samples without initial annealing presented better magnetic properties than the samples with initial annealing, due to the higher ratio between Eta fiber and Gamma fiber volume fractions (Eta/Gamma ratio) in their structure after final annealing.

  3. Influence of elastomeric seal plate surface chemistry on interface integrity in biofouling-prone systems: Evaluation of a hydrophobic "easy-release" silicone-epoxy coating for maintaining water seal integrity of a sliding neoprene/steel interface

    NASA Astrophysics Data System (ADS)

    Andolina, Vincent L.

    The scientific hypothesis of this work is that modulation of the properties of hard materials to exhibit abrasion-reducing and low-energy surfaces will extend the functional lifetimes of elastomeric seals pressed against them in abrasive underwater systems. The initial motivation of this work was to correct a problem noted in the leaking of seals at major hydropower generating facilities subject to fouling by abrasive zebra mussel shells and extensive corrosion. Similar biofouling-influenced problems can develop at seals in medical devices and appliances from regulators in anesthetic machines and SCUBA diving oxygen supply units to autoclave door seals, injection syringe gaskets, medical pumps, drug delivery components, and feeding devices, as well as in food handling equipment like pasteurizers and transfer lines. Maritime and many other heavy industrial seal interfaces could also benefit from this coating system. Little prior work has been done to elucidate the relationship of seal plate surface properties to the friction and wear of elastomeric seals during sliding contacts of these articulating materials, or to examine the secondary influence of mineralized debris within the contacting interfaces. This investigation utilized the seal materials relevant to the hydropower application---neoprene elastomer against carbon steel---with and without the application of a silicone-epoxy coating (WearlonRTM 2020.98) selected for its wear-resistance, hydrophobicity, and "easy-release" capabilities against biological fouling debris present in actual field use. Analytical techniques applied to these materials before and after wear-producing processes included comprehensive Contact Angle measurements for Critical Surface Tension (CA-CST) determination, Scanning Electron Microscopic inspections, together with Energy Dispersive X-ray Spectroscopy (SEM-EDS) and X-Ray Fluorescence (XRF) measurements for determination of surface texture and inorganic composition, Multiple

  4. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  5. Influence of Filler Wire Feed Rate in Laser-Arc Hybrid Welding of T-butt Joint in Shipbuilding Steel with Different Optical Setups

    NASA Astrophysics Data System (ADS)

    Unt, Anna; Poutiainen, Ilkka; Salminen, Antti

    In this paper, a study of laser-arc hybrid welding featuring three different process fibres was conducted to build knowledge about process behaviour and discuss potential benefits for improving the weld properties. The welding parameters affect the weld geometry considerably, as an example the increase in welding speed usually decreases the penetration and a larger beam diameter usually widens the weld. The laser hybrid welding system equipped with process fibres with 200, 300 and 600 μm core diameter were used to produce fillet welds. Shipbuilding steel AH36 plates with 8 mm thickness were welded with Hybrid-Laser-Arc-Welding (HLAW) in inversed T configuration, the effects of the filler wire feed rate and the beam positioning distance from the joint plane were investigated. Based on the metallographic cross-sections, the effect of process parameters on the joint geometry was studied. Joints with optimized properties (full penetration, soundness, smooth transition from bead to base material) were produced with 200 μm and 600 μm process fibres, while fiber with 300 μm core diameter produced welds with unacceptable levels of porosity.

  6. The influence of fine ferrite formation on the γ/α interface, fine bainite and retained austenite in a thermomechanically-processed transformation induced plasticity steel

    DOE PAGES

    Timokhina, Ilana B.; Miller, Michael K.; Beladi, Hossein; Hodgson, Peter D.

    2016-03-03

    We subjected a Fe–0.26C–1.96Si–2Mn with 0.31Mo (wt%) steel to a novel thermomechanical processing route to produce fine ferrite with different volume fractions, bainite, and retained austenite. In two types of fine ferrites were found to be: (i) formed along prior austenite grain boundaries, and (ii) formed intragranularly in the interior of austenite grains. An increase in the volume fraction of fine ferrite led to the preferential formation of blocky retained austenite with low stability, and to a decrease in the volume fraction of bainite with stable layers of retained austenite. Moreover, the difference in the morphology of the bainitic ferritemore » and the retained austenite after different isothermal ferrite times was found to be responsible for the deterioration of the mechanical properties. The segregation of Mn, Mo, and C at distances of 2–2.5 nm from the ferrite and retained austenite/martensite interface on the retained austenite/martensite site was observed after 2700 s of isothermal hold. Finally, it was suggested that the segregation occurred during the austenite-to-ferrite transformation, and that this would decrease the interface mobility, which affects the austenite-to-ferrite transformation and ferrite grain size.« less

  7. Influence of non-edible vegetable based oil as cutting fluid on chip, surface roughness and cutting force during drilling operation of Mild Steel

    NASA Astrophysics Data System (ADS)

    Susmitha, M.; Sharan, P.; Jyothi, P. N.

    2016-09-01

    Friction between work piece-cutting tool-chip generates heat in the machining zone. The heat generated reduces the tool life, increases surface roughness and decreases the dimensional sensitiveness of work material. This can be overcome by using cutting fluids during machining. They are used to provide lubrication and cooling effects between cutting tool and work piece and cutting tool and chip during machining operation. As a result, important benefits would be achieved such longer tool life, easy chip flow and higher machining quality in the machining processes. Non-edible vegetable oils have received considerable research attention in the last decades owing to their remarkable improved tribological characteristics and due to increasing attention to environmental issues, have driven the lubricant industry toward eco friendly products from renewable sources. In the present work, different non-edible vegetable oils are used as cutting fluid during drilling of Mild steel work piece. Non-edible vegetable oils, used are Karanja oil (Honge), Neem oil and blend of these two oils. The effect of these cutting fluids on chip formation, surface roughness and cutting force are investigated and the results obtained are compared with results obtained with petroleum based cutting fluids and dry conditions.

  8. Fatigue Crack Growth under High Pressure of Gaseous Hydrogen in a 15-5PH Martensitic Stainless Steel: Influence of Pressure and Loading Frequency

    NASA Astrophysics Data System (ADS)

    Sun, Z.; Moriconi, C.; Benoit, G.; Halm, D.; Henaff, G.

    2013-03-01

    In this study, the effect of gaseous hydrogen pressure in relation with the loading frequency on the fatigue crack growth behavior of a precipitation-hardened martensitic stainless steel is investigated. It is found that increasing the hydrogen pressure from 0.09 to 9 MPa induces an enhancement of the fatigue crack growth rates. This enhancement is pronounced particularly at higher stress intensity factor amplitudes at 9 MPa. Meanwhile, decreasing the frequency from 20 to 0.2 Hz under 0.9 MPa of hydrogen reveals a significant increase in the crack growth rates that tends to join the curve obtained under 9 MPa at 20 Hz, but with a different cracking mode. However, it is shown that the degradation in fatigue crack growth behavior derives from a complex interaction between the fatigue damage and the amount of hydrogen enriching the crack tip, which is dependent on the hydrogen pressure, loading frequency, and stress intensity factor level. Scanning electron microscope (SEM) observations of the fracture surfaces are used to support the explanations proposed to account for the observed phenomena.

  9. Influence of poly(ethylene oxide)-based copolymer on protein adsorption and bacterial adhesion on stainless steel: modulation by surface hydrophobicity.

    PubMed

    Yang, Yi; Rouxhet, Paul G; Chudziak, Dorota; Telegdi, Judit; Dupont-Gillain, Christine C

    2014-06-01

    The aim of the present work is to study the adhesion of Pseudomonas NCIMB 2021, a typical aerobic marine microorganism, on stainless steel (SS) substrate. More particularly, the potential effect on adhesion of adsorbed poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) (PEO-PPO-PEO) triblock copolymer is investigated. Bacterial attachment experiments were carried out using a modified parallel plate flow chamber, allowing different surface treatments to be compared in a single experiment. The amount of adhering bacteria was determined via DAPI staining and fluorescence microscopy. X-ray photoelectron spectroscopy (XPS) was used to characterize the surface chemical composition of SS and hydrophobized SS before and after PEO-PPO-PEO adsorption. The adsorption of bovine serum albumin (BSA), a model protein, was investigated to test the resistance of PEO-PPO-PEO layers to protein adsorption. The results show that BSA adsorption and Pseudomonas 2021 adhesion are significantly reduced on hydrophobized SS conditioned with PEO-PPO-PEO. Although PEO-PPO-PEO is also found to adsorb on SS, it does not prevent BSA adsorption nor bacterial adhesion, which is attributed to different PEO-PPO-PEO adlayer structures on hydrophobic and hydrophilic surfaces. The obtained results open the way to a new strategy to reduce biofouling on metal oxide surfaces using PEO-PPO-PEO triblock copolymer.

  10. In situ transmission electron microscopy observation of dislocation motion in 9Cr steel at elevated temperatures: influence of shear stress on dislocation behavior.

    PubMed

    Yamada, Susumu; Sakai, Takayuki

    2014-12-01

    To elucidate high-temperature plastic deformation (creep) mechanism in materials, it is essential to observe dislocation motion under tensile loading. There are many reports on in situ transmission electron microscopy (TEM) observations in the literature; however, the relationship between the dislocation motion and shear stress in 9Cr steel is still not clear. In this study, in order to evaluate this relationship quantitatively, in situ TEM observations were carried out in conjunction with finite element method (FEM) analysis. A tensile test sample was strained at an elevated temperature (903 K) inside a transmission electron microscope, and the stress distribution in the strained sample was analyzed by FEM. The dislocation behavior was clearly found to depend on the shear stress. At a shear stress of 66 MPa, both the dislocation velocity and mobile dislocation density were low. However, a high shear stress level of 95 MPa caused a noticeable increase in the dislocation velocity and mobile dislocation density. Furthermore, in this article, we discuss the dependence of the dislocation behavior on stress. The results presented here also indicate that the relationship between the microstructure and the strength of materials can be revealed by the methods used in this work. PMID:25298228

  11. Influence of cooling rate on the precipitation behavior in Ti–Nb–Mo microalloyed steels during continuous cooling and relationship to strength

    SciTech Connect

    Bu, F.Z.; Wang, X.M.; Chen, L.; Yang, S.W.; Shang, C.J.; Misra, R.D.K.

    2015-04-15

    In this study we elucidate carbide precipitation at varied cooling rates in Ti–Nb–Mo microalloyed steels during continuous cooling. The study suggests that increasing the cooling rate prevents precipitate formation in the ferrite phase during continuous cooling after finish rolling at 850 °C. At a lower cooling rate of 0.5 °C/s, the microhardness of ferrite grains exhibited maxima because of high volume fraction of fine carbides. A high density of nanoscale carbides with similar precipitation characteristics, including interphase precipitates, was observed at cooling rates of 0.5 and 1 °C/s, but the carbides were marginally larger and the spacing between them was increased with cooling rate. Additionally, carbide precipitation at a high cooling rate was associated with strain-induced precipitation. Through the analysis of selection area electron diffraction patterns and high-resolution transmission electron microscopy, lattice imaging, the fine spherical-shaped carbides of size ~ 6–10 nm were identified as MC-type carbides of the type (Ti,Nb,Mo)C and NbC. - Highlights: • We model three cooling rates which have indicated different precipitation behaviors. • We find two types of precipitates including NbC and (Ti,Nb,Mo)C based on HRTEM study. • Increasing cooling rate will decrease volume fraction and size of the precipitates. • There is no absence of interphase precipitation when the cooling rate increases to 5 °C/s.

  12. Influences of deposition strategies and oblique angle on properties of AISI316L stainless steel oblique thin-walled part by direct laser fabrication

    NASA Astrophysics Data System (ADS)

    Wang, Xinlin; Deng, Dewei; Qi, Meng; Zhang, Hongchao

    2016-06-01

    Direct laser fabrication (DLF) developed from laser cladding and rapid prototyping technique has been widely used to fabricate thin-walled parts exhibiting more functions without expending weight and size. Oblique thin-walled parts accompanied with inhomogeneous mechanical properties are common in application. In the present study, a series of AISI316L stainless steel oblique thin-walled parts are successfully produced by DLF, in addition, deposition strategies, microstructure, and mechanical property of the oblique thin-walled parts are investigated. The results show that parallel deposition way is more valuable to fabricate oblique thin-walled part than oblique deposition way, because of the more remarkable properties. The hardness of high side initially increases until the distance to the substrate reaches about 25 mm, and then decreases with the increase of the deposition height. Oblique angle has a positive effect on the tensile property but a negative effect on microstructure, hardness and elongation due to the more tempering time. The maximum average ultimate tensile strength (UTS) and elongation are presented 744.3 MPa and 13.5% when the angle between tensile loading direction and horizontal direction is 45° and 90°, respectively.

  13. Spontaneous cocoa bean fermentation carried out in a novel-design stainless steel tank: influence on the dynamics of microbial populations and physical-chemical properties.

    PubMed

    de Melo Pereira, Gilberto Vinícius; Magalhães, Karina Teixeira; de Almeida, Euziclei Gonzaga; da Silva Coelho, Irene; Schwan, Rosane Freitas

    2013-02-01

    Spontaneous cocoa bean fermentations carried out in a novel-design 40-kg-capacity stainless steel tank (SST) was studied in parallel to traditional Brazilian methods of fermentation in wooden boxes (40-kg-capacity wooden boxes (WB1) and 600-kg-capacity wooden boxes (WB2)) using a multiphasic approach that entailed culture-dependent and -independent microbiological analyses of fermenting cocoa bean pulp samples and target metabolite analyses of both cocoa pulp and cotyledons. Both microbiological approaches revealed that the dominant species of major physiological roles were the same for fermentations in SST, relative to boxes. These species consisted of Saccharomyces cerevisiae and Hanseniaspora sp. in the yeast group; Lactobacillus fermentum and L. plantarum in the lactic acid bacteria (LAB) group; Acetobacter tropicalis belonging to the acetic acid bacteria (AAB) group; and Bacillus subtilis in the Bacillaceae family. A greater diversity of bacteria and non-Saccharomyces yeasts was observed in box fermentations. Additionally, a potentially novel AAB belonging to the genus Asaia was isolated during fermentation in WB1. Cluster analysis of the rRNA genes-PCR-DGGE profiles revealed a more complex picture of the box samples, indicating that bacterial and yeast ecology were fermentation-specific processes (wooden boxes vs. SST). The profile of carbohydrate consumption and fermentation products in the pulp and beans showed similar trends during both fermentation processes. However, the yeast-AAB-mediated conversion of carbohydrates into ethanol, and subsequent conversion of ethanol into acetic acid, was achieved with greater efficiency in SST, while temperatures were generally higher during fermentation in wooden boxes. With further refinements, the SST model may be useful in designing novel bioreactors for the optimisation of cocoa fermentation with starter cultures.

  14. Influence of stainless steel inserts on the resistance to sliding of esthetic brackets with second-order angulation in the dry and wet states.

    PubMed

    Thorstenson, Glenys; Kusy, Robert

    2003-04-01

    Stainless steel (SS) inserts have been added to plastic, ceramic, and composite brackets to improve their frictional characteristics while preserving their esthetic appeal. When coupled with SS archwires, the resistances to sliding of esthetic brackets with and without SS inserts were compared with control brackets of SS. The resistances to sliding were measured in both the dry and wet (saliva) states at 32 second-order angles between -12 and + 12 degrees. When clearances existed between the walls of the brackets and the archwires, the resistances to sliding for the esthetic brackets without inserts were between 38 cN in the dry state and 73 cN in the wet state; those of the esthetic brackets with inserts ranged from 42 cN in the dry state to 65 cN in both states. The resistances to sliding of the SS brackets equaled 38 and 52 cN in the dry and wet states, respectively. When clearances no longer existed, the resistances to sliding for the esthetic brackets with and without inserts generally increased with angulation at a rate equal to or greater than that of the SS brackets--except for the polycarbonate (PC) brackets in the dry state. Because PC brackets without inserts elastically deformed, they had lower resistances to sliding when deformation occurred. For the polycrystalline alumina brackets without inserts, the resistances to sliding increased rapidly and nonlinearly as angulation increased above 4.8 degrees. Upon examination, the presence of scratches on the archwires and SS debris on the brackets was observed. The addition of these particular SS inserts did not considerably improve the resistance to sliding over those esthetic brackets without inserts.

  15. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-01

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  16. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-01

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age. PMID:23442209

  17. Methods of forming steel

    DOEpatents

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  18. Influence of modes of metal transfer on grain structure and direction of grain growth in low nickel austenitic stainless steel weld metals

    SciTech Connect

    Mukherjee, Manidipto; Saha, Saptarshi; Pal, Tapan Kumar; Kanjilal, Prasanta

    2015-04-15

    The present study elaborately discussed the effect of different modes of metal transfer (i.e., short circuit mode, spray mode and pulse mode) on grain structure and direction of grain growth in low nickel austenitic stainless steel weld metals. Electron backscattered diffraction (EBSD) analysis was used to study the grain growth direction and grain structure in weld metals. The changes in grain structure and grain growth direction were found to be essentially varied with the weld pool shape and acting forces induced by modes of metal transfer at a constant welding speed. Short circuit mode of metal transfer owing to higher Marangoni force (M{sub a}) and low electromagnetic force (R{sub m}) promotes the lower weld pool volume (Γ) and higher weld pool maximum radius (r{sub m}). Short circuit mode also shows curved and tapered columnar grain structures and the grain growth preferentially occurred in <001> direction. In contrast, spray mode of metal transfer increases the Γ and reduces the r{sub m} values due to very high R{sub m} and typically reveals straight and broad columnar grain structures with preferential growth direction in <111>. In the pulse mode of metal transfer relatively high M{sub a} and R{sub m} simultaneously increase the weld pool width and the primary penetration which might encourage relatively complex grain growth directions in the weld pool and cause a shift of major intensity from <001> to <111> direction. It can also be concluded that the fusion zone grain structure and direction of grain growth are solely dependent on modes of metal transfer and remain constant for a particular mode of metal transfer irrespective of filler wire used. - Highlights: • Welded joints of LNiASS were prepared by varying modes of metal transfer. • Weld pool shape, grain structure and grain growth direction were studied. • Short circuit mode shows curved and tapered grain growth in <001> direction. • Spray mode shows straight and broad columnar grain growth

  19. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    NASA Astrophysics Data System (ADS)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  20. Modern Steel Framed Schools.

    ERIC Educational Resources Information Center

    American Inst. of Steel Construction, Inc., New York, NY.

    In view of the cost of structural framing for school buildings, ten steel-framed schools are examined to review the economical advantages of steel for school construction. These schools do not resemble each other in size, shape, arrangement or unit cost; some are original in concept and architecture, and others are conservative. Cost and…

  1. Steel Industry Wastes.

    ERIC Educational Resources Information Center

    Schmidtke, N. W.; Averill, D. W.

    1978-01-01

    Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

  2. The Steel Band.

    ERIC Educational Resources Information Center

    Weil, Bruce

    1996-01-01

    Describes studying the steel drum, an import from Trinidad, as an instrument of intellectual growth. Describes how developing a steel drum band provided Montessori middle school students the opportunity to experience some important feelings necessary to emotional growth during this difficult age: competence, usefulness, independence, and…

  3. EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, BUFFALO PLANT. VIEW LOOKING SOUTHWEST FROM ROLL SHOP. 8" BAR MILL DESIGNED AND BUILT BY DONNER STEEL CO. (PREDECESSOR OF REPUBLIC), 1919-1920. FOR DESCRIPTION OF ORIGINAL MILL SEE "IRON AGE", 116\\4 (23 JULY 1925): 201-204. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  4. Use of double and triple-ion irradiation to study the influence of high levels of helium and hydrogen on void swelling of 8-12% Cr ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Kupriiyanova, Y. E.; Bryk, V. V.; Borodin, O. V.; Kalchenko, A. S.; Voyevodin, V. N.; Tolstolutskaya, G. D.; Garner, F. A.

    2016-01-01

    In accelerator-driven spallation (ADS) devices, some of the structural materials will be exposed to intense fluxes of very high energy protons and neutrons, producing not only displacement damage, but very high levels of helium and hydrogen. Unlike fission flux-spectra where most helium and hydrogen are generated by transmutation in nickel and only secondarily in iron or chromium, gas production in ADS flux-spectra are rather insensitive to alloy composition, such that Fe-Cr base ferritic alloys also generate very large gas levels. While ferritic alloys are known to swell less than austenitic alloys in fission spectra, there is a concern that high gas levels in fusion and especially ADS facilities may strongly accelerate void swelling in ferritic alloys. In this study of void swelling in response to helium and hydrogen generation, irradiation was conducted on three ferritic-martensitic steels using the Electrostatic Accelerator with External Injector (ESUVI) facility that can easily produce any combination of helium to dpa and/or hydrogen to dpa ratios. Irradiation was conducted under single, dual and triple beam modes using 1.8 MeV Cr+3, 40 keV He+, and 20 keV H+. In the first part of this study we investigated the response of dual-phase EP-450 to variations in He/dpa and H/dpa ratio, focusing first on dual ion studies and then triple ion studies, showing that there is a diminishing influence on swelling with increasing total gas content. In the second part we investigated the relative response of three alloys spanning a range of starting microstructure and composition. In addition to observing various synergisms between He and H, the most important conclusion was that the tempered martensite phase, known to lag behind the ferrite phase in swelling in the absence of gases, loses much of its resistance to void nucleation when irradiated at large gas/dpa levels.

  5. Liquid Metal Corrosion of 316L Stainless Steel, 410 Stainless Steel, and 1015 Carbon Steel in a Molten Zinc Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jing; Bright, Mark A.; Liu, Xingbo; Barbero, Ever

    2007-11-01

    Corrosion tests of 1015 low-carbon steel and two stainless steels (410 and 316L) were conducted in a pure zinc bath (99.98 wt pct Zn) in order to better understand the reaction mechanisms that occur during the degradation of submerged hardware at industrial general (batch) galvanizing operations. Through this testing, it was found that, in general, 316L stainless steel showed the best dissolution resistance among these three alloys, while 1015 carbon steel provided a lower solubility than 410 stainless steel. Investigating the failure mechanisms, both metallurgical composition and lattice structure played important roles in the molten metal corrosion behaviors of these alloys. High contents of nickel combined with the influence of chromium improved the resistance to molten zinc corrosion. Moreover, a face-centered-cubic (fcc) structure was more corrosion resistant than body-centered-cubic (bcc) possibly due to the compactness of the atomic structure. Analogously, the body-centered-tetragonal (bct) martensite lattice structure possessed enhanced susceptibility to zinc corrosion as a result of the greater atomic spacing and high strain energy. Finally, an increased bath temperature played an important role in molten metal corrosion by accelerating the dissolution process and changing the nature of intermetallic layers.

  6. Residual stress measurements in carbon steel

    NASA Technical Reports Server (NTRS)

    Heyman, J. S.; Min, N.

    1986-01-01

    External dc magnetic field-induced changes in natural velocity of Rayleigh surface waves were measured in steel specimens under various stress conditions. The low field slopes of curves representing the fractional changes of natural velocity were proved to provide correct stress information in steels with different metallurgical properties. The slopes of curves under uniaxial compression, exceeding about one third of the yield stress, fell below zero in all the specimens when magnetized along the stress axis. The slopes under tension varied among different steels but remained positive in any circumstances. The stress effect was observed for both applied and residual stress. A physical interpretation of these results is given based on the stress-induced domain structure changes and the delta epsilon effect. Most importantly, it is found that the influence of detailed metallurgical properties cause only secondary effects on the obtained stress information.

  7. Tensile properties of the modified 13Cr martensitic stainless steels

    NASA Astrophysics Data System (ADS)

    Mabruri, Efendi; Anwar, Moch. Syaiful; Prifiharni, Siska; Romijarso, Toni B.; Adjiantoro, Bintang

    2016-04-01

    This paper reports the influence of Mo and Ni on the tensile properties of the modified 13Cr martensitic stainless steels in tempered condition. Four steels with different content of Mo and Ni were prepared by induction melting followed by hot forging, quenching and tempering. The experimental results showed that the addition of about 1% and 3% Mo has a beneficial effect to increase both the tensile strength and the elongation of the steels. On the contrary, the addition of about 3% Ni into the martensitic stainless steel results in decreasing of both the tensile strength and the elongation. Among the alloys investigated the 13Cr3Mo type steel exhibited largest tensile strength of 1348 MPa and largest elongation of 12%. The observation on the tensile fractured surfaces by using scanning electron microscope supported these findings.

  8. Service properties of Cr-Mo-V steels in different structural conditions

    SciTech Connect

    Mints, I.I.; Shul'gina, N.G.; Smirnova, A.P.

    1986-05-01

    The authors study the influence on heat-treatment cycles on the service properties of 12Kh1MF steel. Variations in heat analysis within specification limits do not have a marked influence on the stress-rupture strength of 15Kh1M1F steel in the investigated temperature-time interval but do significantly influence its long-term plasticity. The higher the stress-rupture strength of the material, the stronger this influence.

  9. Stiffness of Railway Soil-Steel Structures

    NASA Astrophysics Data System (ADS)

    Machelski, Czesław

    2015-12-01

    The considerable influence of the soil backfill properties and that of the method of compacting it on the stiffness of soil-steel structures is characteristic of the latter. The above factors (exhibiting randomness) become apparent in shell deformation measurements conducted during construction and proof test loading. A definition of soil-shell structure stiffness, calculated on the basis of shell deflection under the service load, is proposed in the paper. It is demonstrated that the stiffness is the inverse of the deflection influence function used in structural mechanics. The moving load methodology is shown to be useful for testing, since it makes it possible to map the shell deflection influence line also in the case of group loads (concentrated forces), as in bridges. The analyzed cases show that the shell's span, geometry (static scheme) and the height of earth fill influence the stiffness of the structure. The soil-steel structure's characteristic parameter in the form of stiffness k is more suitable for assessing the quality of construction works than the proposed in code geometric index ω applied to beam structures. As shown in the given examples, parameter k is more effective than stiffness parameter λ used to estimate the deformation of soil-steel structures under construction. Although the examples concern railway structures, the methodology proposed in the paper is suitable also for road bridges.

  10. Machinability of a Stainless Steel by Electrochemical Discharge Microdrilling

    NASA Astrophysics Data System (ADS)

    Coteaţǎ, Margareta; Schulze, Hans-Peter; Pop, Nicolae; Beşliu, Irina; Slǎtineanu, Laurenţiu

    2011-05-01

    Due to the chemical elements included in their structure for ensuring an increased resistance to the environment action, the stainless steels are characterized by a low machinability when classical machining methods are applied. For this reason, sometimes non-traditional machining methods are applied, one of these being the electrochemical discharge machining. To obtain microholes and to evaluate the machinability by electrochemical discharge microdrilling, test pieces of stainless steel were used for experimental research. The electrolyte was an aqueous solution of sodium silicate with different densities. A complete factorial plan was designed to highlight the influence of some input variables on the sizes of the considered machinability indexes (electrode tool wear, material removal rate, depth of the machined hole). By mathematically processing of experimental data, empirical functions were established both for stainless steel and carbon steel. Graphical representations were used to obtain more suggestive vision concerning the influence exerted by the considered input variables on the size of the machinability indexes.

  11. Machinability of a Stainless Steel by Electrochemical Discharge Microdrilling

    SciTech Connect

    Coteata, Margareta; Pop, Nicolae; Slatineanu, Laurentiu; Schulze, Hans-Peter; Besliu, Irina

    2011-05-04

    Due to the chemical elements included in their structure for ensuring an increased resistance to the environment action, the stainless steels are characterized by a low machinability when classical machining methods are applied. For this reason, sometimes non-traditional machining methods are applied, one of these being the electrochemical discharge machining. To obtain microholes and to evaluate the machinability by electrochemical discharge microdrilling, test pieces of stainless steel were used for experimental research. The electrolyte was an aqueous solution of sodium silicate with different densities. A complete factorial plan was designed to highlight the influence of some input variables on the sizes of the considered machinability indexes (electrode tool wear, material removal rate, depth of the machined hole). By mathematically processing of experimental data, empirical functions were established both for stainless steel and carbon steel. Graphical representations were used to obtain more suggestive vision concerning the influence exerted by the considered input variables on the size of the machinability indexes.

  12. Glass Stronger than Steel

    DOE R&D Accomplishments Database

    Yarris, Lynn

    2011-03-28

    A new type of damage-tolerant metallic glass, demonstrating a strength and toughness beyond that of steel or any other known material, has been developed and tested by a collaboration of researchers from Berkeley Lab and Caltech.

  13. Structural Amorphous Steels

    NASA Astrophysics Data System (ADS)

    Lu, Z. P.; Liu, C. T.; Thompson, J. R.; Porter, W. D.

    2004-06-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist’s dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed.

  14. Life after Steel

    ERIC Educational Resources Information Center

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  15. Waste product profile: Steel cans

    SciTech Connect

    Miller, C.

    1996-07-01

    Steel cans are made from tinplate steel, which is produced in basic oxygen furnaces. A thin layer of tin is applied to the can`s inner and outer surfaces to prevent rusting and protect food and beverage flavors. As a result, steel cans are often called tin cans. Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. Continued decreases in the amount of tin used in steel cans has lessened the importance of this market. Foundries use scrap as a raw material in making castings and molds for industrial users.

  16. Articles comprising ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  17. Profiles in garbage: Steel cans

    SciTech Connect

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  18. Resistance to Corrosion of Zirconia Coatings Deposited by Spray Pyrolysis in Nitrided Steel

    NASA Astrophysics Data System (ADS)

    Cubillos, G. I.; Olaya, J. J.; Bethencourt, M.; Cifredo, G.; Blanco, G.

    2013-10-01

    Coatings of zirconium oxide were deposited onto three types of stainless steel, AISI 316L, 2205, and tool steel AISI D2, using the ultrasonic spray pyrolysis method. The effect of the flux ratio on the process and its influence on the structure and morphology of the coatings were investigated. The coatings obtained, 600 nm thick, were characterized using x-ray diffraction, scanning electron microscopy, confocal microscopy, and atomic force microscopy. The resistance to corrosion of the coatings deposited over steel (not nitrided) and stainless steel nitrided (for 2 h at 823 K) in an ammonia atmosphere was evaluated. The zirconia coating enhances the stainless steel's resistance to corrosion, with the greatest increase in corrosion resistance being observed for tool steel. When the deposition is performed on previously nitrided stainless steel, the morphology of the surface improves and the coating is more homogeneous, which leads to an improved corrosion resistance.

  19. View northwest, wharf A, sheet steel bulkhead, steel lift tower ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View northwest, wharf A, sheet steel bulkhead, steel lift tower - U.S. Coast Guard Sandy Hook Station, Western Docking Structure, West of intersection of Canfield Road & Hartshorne Drive, Highlands, Monmouth County, NJ

  20. Dimensional variability of production steel castings

    SciTech Connect

    Peters, F.E.; Risteu, J.W.; Vaupel, W.G.; DeMeter, E.C.; Voigt, R.C.

    1994-12-31

    Work is ongoing to characterize the dimensional variability of steel casting features. Data are being collected from castings produced at representative Steel Founders` Society of America foundries. Initial results based on more than 12,500 production casting feature measurements are presented for carbon and low alloy steel castings produced in green sand, no-bake, and shell molds. A comprehensive database of casting, pattern, and feature variables has been developed so that the influence of the variables on dimensional variability can be determined. Measurement system analysis is conducted to insure that large measurement error is not reported as dimensional variability. Results indicate that the dimensional variability of production casting features is less than indicated in current US (SFSA) and international (ISO) standards. Feature length, casting weight, parting line and molding process all strongly influence dimensional variability. Corresponding pattern measurements indicate that the actual shrinkage amount for casting features varies considerably. This variation in shrinkage will strongly influence the ability of the foundry to satisfy customer dimensional requirements.

  1. Influence of cold plastic deformation on critical pitting potential of AISI 316 L and 304 L steels in an artificial physiological solution simulating the aggressiveness of the human body.

    PubMed

    Cigada, A; Mazza, B; Pedeferri, P; Sinigaglia, D

    1977-07-01

    The effect of cold working on critical pitting potential of AISI 316 L and 304 L steels in a buffered physiological solution has been studied. In particular, the importance of deformation degree, orientation of the specimen surface to the deformation direction, and cold working temperature in lowering the critical pitting potential is shown. PMID:873942

  2. Superclean steel development

    SciTech Connect

    Richman, R.H.; McNaughton, W.P. )

    1989-12-01

    The Electric Power Research Institute has actively encouraged and sponsored a number of research projects to develop a superclean 3.5NiCrMoV steel for low pressure turbine rotors. Such steel is highly resistant to temper embrittlement and will thus facilitate increased efficiency in electricity generation through the use of higher operating temperatures and improvements in design. The objective of this interim report was to integrate the results that have been generated to date worldwide in the pursuit of superclean steel. The report contains detailed findings that enable the interested utility to evaluate how the results affect utility decision making. A companion document has been written to summarize the findings from this technical report. The results indicate that steels with impurity contents typical of the superclean specification can be manufactured for production rotors with properties that equal or exceed those for conventional 3.5NiCrMoV rotors in every detail. Of particular interest are the results that the superclean steels appear to be virtually resistant to temper embrittlement to a temperature of 500 {degrees}C. 109 refs., 51 figs., 9 tabs.

  3. Ultrasonic attenuation in pearlitic steel.

    PubMed

    Du, Hualong; Turner, Joseph A

    2014-03-01

    Expressions for the attenuation coefficients of longitudinal and transverse ultrasonic waves are developed for steel with pearlitic microstructure. This type of lamellar duplex microstructure influences attenuation because of the lamellar spacing. In addition, longitudinal attenuation measurements were conducted using an unfocused transducer with 10 MHz central frequency on the cross section of a quenched railroad wheel sample. The dependence of longitudinal attenuation on the pearlite microstructure is observed from the changes of longitudinal attenuation from the quenched tread surface to deeper locations. The results show that the attenuation value is lowest and relatively constant within the quench depth, then increases linearly. The experimental results demonstrate a reasonable agreement with results from the theoretical model. Ultrasonic attenuation provides an important non-destructive method to evaluate duplex microstructure within grains which can be implemented for quality control in conjunction with other manufacturing processes.

  4. Brazing titanium to stainless steel

    NASA Technical Reports Server (NTRS)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  5. Continuous steel production and apparatus

    DOEpatents

    Peaslee, Kent D.; Peter, Jorg J.; Robertson, David G. C.; Thomas, Brian G.; Zhang, Lifeng

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  6. Steel Reoxidation by Gunning Mass and Tundish Slag

    NASA Astrophysics Data System (ADS)

    Yan, Pengcheng; Arnout, Sander; Van Ende, Marie-Aline; Zinngrebe, Enno; Jones, Tom; Blanpain, Bart; Guo, Muxing

    2015-01-01

    Steel reoxidation in the tundish has a significant influence on the steel cleanliness and therefore on the mechanical properties of the final product. In the present work, the steel reoxidation by two types of gunning mass (GM), viz. magnesia- and alumina-based GM, and two types of tundish slag, viz. lime-alumina-silica and lime-alumina slags, has been investigated. The evolution of the steel composition during the test was analyzed and predicted based on thermodynamic and kinetic considerations. The calculated steel composition agrees well with measured values, when assuming the mass transfer in slag phase limits the reoxidation reactions. The oxidation capacity of the gunning mass and tundish slag is quantified by calculating the oxygen amount supplied from the GM and the slag to the steel phase. It was found that compared to alumina GM, magnesia GM exhibits a stronger oxidation capacity due to its higher content of reducible oxides (10 wt pct SiO2 + 6 wt pct FeO). Compared to lime-alumina-silica tundish slag, lime-alumina slag (with more FeO + MnO contents) provides more oxygen to the molten steel in the present experimental conditions and consequently shows a stronger oxidation capacity.

  7. A-3 steel work completed

    NASA Technical Reports Server (NTRS)

    2009-01-01

    Stennis Space Center engineers celebrated a key milestone in construction of the A-3 Test Stand on April 9 - completion of structural steel work. Workers with Lafayette (La.) Steel Erector Inc. placed the last structural steel beam atop the stand during a noon ceremony attended by more than 100 workers and guests.

  8. The influence of Nb, Ti, and Si additions on the liquidus and solidus temperatures and primary microstructure refinement in 0.3C-30Ni-18Cr cast steel

    SciTech Connect

    Piekarski, Bogdan

    2010-09-15

    This study explores the effect of niobium, titanium and silicon on the liquidus and solidus temperatures and primary structural refinement in creep-resistant 0.3C-30Ni-18Cr cast steel. Fifteen test alloys were investigated. The concentrations of niobium, titanium and silicon in these alloys ranged from 0.03 to 3.0 wt.%, 0.03 to 1.42 wt.%, and 1.39 to 4.26 wt.%, respectively. It was found that an increase of these elements in 0.3C-30Ni-18Cr cast steel lowered the beginning and ending temperatures of the solidification process, extended the range of solidification temperatures, reduced the density, and refined the microstructure, i.e., reduced the secondary dendrite arm spacing. Alloys with the highest content of the examined elements were reported to contain carbide precipitates, as well as the G phase in an as-cast state.

  9. Banking the Furnace: Restructuring of the Steel Industry in Eight Countries.

    ERIC Educational Resources Information Center

    Bain, Trevor

    A study examined how the cross-national differences in the social contract among managers, unions, and government influenced adjustment strategies in steel. The restructuring process in eight major steel-producing countries was studied to determine who bore the costs of restructuring--employers, employees, or government--and which industrial…

  10. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  11. Sensitization of stainless steel

    NASA Technical Reports Server (NTRS)

    Nagy, James P.

    1990-01-01

    The objective of this experiment is to determine the corrosion rates of 18-8 stainless steels that have been sensitized at various temperatures and to show the application of phase diagrams. The laboratory instructor will assign each student a temperature, ranging from 550 C to 1050 C, to which the sample will be heated. Further details of the experimental procedure are detailed.

  12. Thermal investigation of compound cast steel tools

    NASA Astrophysics Data System (ADS)

    Schaper, Mirko; Haferkamp, Heinz; Niemeyer, Matthias; Pelz, Christoph; Viets, Roman

    1999-03-01

    Tools for hot forging are exposed to complex stresses during their life-cycle. Therefore, forging dies should have a high wear resistance and toughness on the surface, combined with excellent thermal conductivity in the die body. Hot-work tool steel is appropriate for this application except from its thermal conductance. Hence, a tool consisting of hot-work tool steel in the area of contact and heat-treatable steel as die body is favorable. A smoothly graded microstructure in the joint zone between the two steel alloys is needed to match with the requirements. Fabrication of such functionally graded dies by sand casting exhibits high sensitivity to temperature and geometry dependent parameters. To melt on the inlay's surface must be ensured without destroying this region according to overheat coarsening and mixing of alloying elements. Instead of empirical methods to optimize the process parameters, a thermographic CCD-device is used for visualization of the heat flow while pouring the melt on the inlay. In fact the molten metal flow can be directed homogeneously across the bonding surface at adequate temperatures after evaluation of thermography data. The use of a silica-aerogel sheet as opaque window beneath the inlay in the mold enables systematic development of gating and risering, whereas undesirable scaling of the inlay due to the change of emissivity is retarded. Infrared image sequences clearly demonstrate the influence of different ring gating systems concerning the filling properties. Non-joined cavities may even be classified from image data. Compound cast steel tools have been manufactured and examined in forging trials validating life-cycle prolongation.

  13. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  14. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  15. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  16. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  17. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  18. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  19. Springback evaluation for TRIP 800 steel sheets by simple bending tests

    NASA Astrophysics Data System (ADS)

    Avellaneda, F. J.; Miguel, V.; Coello, J.; Martínez, A.; Calatayud, A.

    2012-04-01

    TRIP steels, or Transformed Induced Plasticity steels, have excellent mechanical properties if compared with conventional steels. Strain hardening is also greater, thus they offer a good combination of strength and formability properties that may be justified by the multiphase structure of these steels. The highlighted characteristic of these steels is that they modify the microstructure with the deformation process as part of the austenite transforms to martensite, with the consequent change of the material properties. One of the main problems of TRIP steels is strong elastic recovery, or springback, after forming. In this work, the springback phenomenon is evaluated by bending tests and the influence of the variables involved in it is determined. The factor found to affect material recovery the most was the bending angle. Experimental bending forces do not agree with theoretical predictions.

  20. AISI/DOE Technology Roadmap Program: Effects of Residuals in Carbon Steels

    SciTech Connect

    George E. Ruddle

    2002-11-25

    AN experimental study of the effects of residual elements in carbon steels was carried out to gain better understanding and control of the effects of residual elements emanating from recycled steel scrap. Two plain carbon steel grade compositions (one medium-carbon and one low-carbon), residual elements and levels, and four areas of study, were selected on the bases of a comprehensive literature survey and consultation with sponsor steel companies. The influence of residuals (Cu, Sn, Ni, P, Si, up to the levels studied here), on these laboratory produced hot rolled steels was studied in the areas of (a) hot ductility, (b) surface hot shortness, (c) scale formation and adherence, and (d) embrittlement and mechanical properties. This report summarizes the experimental procedures, results, discussion and conclusions of this study. The relevance of the study is also discussed in relation to steel processing and product properties and in relation to energy consumption and environmental compliance.

  1. Strength analysis of laser welded lap joint for ultra high strength steel

    NASA Astrophysics Data System (ADS)

    Jeong, Young Cheol; Kim, Cheol Hee; Cho, Young Tae; Jung, Yoon Gyo

    2013-12-01

    Several industries including the automotive industry have recently applied the process of welding high strength steel. High strength steel is steel that is harder than normal high strength steel, making it much stronger and stiffer. HSS can be formed in pieces that can be up to 10 to 15 percent thinner than normal steel without sacrificing strength, which enables weight reduction and improved fuel economy. Furthermore, HSS can be formed into complex shapes that can be welded into structural areas. This study is based on previous experiments and is aimed at establishing the stress distribution for laser welded high strength steel. Research on the stress distribution for laser welded high strength steel is conducted by using Solid Works, a program that analyzes the stress of a virtual model. In conclusion, we found that the stress distribution is changed depending on the shape of welded lap joint. In addition, the Influence of the stress distribution on welded high strength steel can be used to standard for high energy welding of high strength steel, and we can also predict the region in welded high strength steel that may cracked.

  2. History of ultrahigh carbon steels

    SciTech Connect

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  3. Respiratory status of stainless steel and mild steel welders.

    PubMed

    Kalliomäki, P L; Kalliomäki, K; Korhonen, O; Nordman, H; Rahkonen, E; Vaaranen, V

    1982-01-01

    Eighty-three full-time stainless steel and 29 mild steel welders from one shipyard were examined clinically, and their lung function was measured. The stainless steel welders had used both tungsten inert-gas (low-fume concentration) and manual metal-arc (MMA) (high-fume concentration) welding methods. The individual exposure of the welders was estimated based on the time spent doing MMA welding, the amount of retained contaminants in the lungs (magnetopulmography), and urinary chromium excretion. The results suggest that there is a greater prevalence of small airway disease among shipyard mild steel MMA welders than among stainless steel welders. Among the stainless steel welders the impairment of lung function parameters was associated with the MMA welding method. The type of welding, then, is important when the health hazards of welders are studied, and welders cannot be regarded as a single, homogeneous group. PMID:7100838

  4. Influence of the temperature and strain rate on the structure and fracture mode of high-strength steels upon the simulation of the thermal cycle of welding and post-welding tempering

    NASA Astrophysics Data System (ADS)

    Pazilova, U. A.; Il'in, A. V.; Kruglova, A. A.; Motovilina, G. D.; Khlusova, E. I.

    2015-06-01

    Structural changes and the main features of the fracture of the base metal and the coarse-grained region of the heat-affected zone of the welded joints of high-strength steels have been studied by simulating the thermal cycle of welding and post-welding heat treatment. The effects of the simultaneous action of heating for high-temperature tempering and of deformation allowing the estimation of the impact of residual welding stresses have been studied. The probable reasons of the formation of cracks in welds upon the postwelding tempering have been determined.

  5. Effect of temperature on the passivation behavior of steel rebar

    NASA Astrophysics Data System (ADS)

    Chen, Shan-meng; Cao, Bei; Wu, Yin-shun; Ma, Ke

    2014-05-01

    Steel rebar normally forms an oxide or rusty skin before it is embedded into concrete and the passivation properties of this skin will be heavily influenced by temperature. To study the effect of temperature on the passivation properties of steel rebar under different surface conditions, we conducted scanning electron microscopy (SEM) observations and electrochemical measurements, such as measurements of the free corrosion potential and polarization curves of HPB235 steel rebar. These measurements identified three kinds of surfaces: polished, oxide skin, and rusty skin. Our results show that the passivation properties of all the surface types decrease with the increase of temperature. Temperature has the greatest effect on the rusty-skin rebar and least effect on the polished steel rebar, because of cracks and crevices on the mill scale on the steel rebar's surface. The rusty-skin rebar exhibits the highest corrosion rate because crevice corrosion can accelerate the corrosion of the steel rebar, particularly at high temperature. The results also indicate that the threshold temperatures of passivation for the oxide-skin rebar and the rusty-skin rebar are 37°C and 20°C, respectively.

  6. The interaction between nitride uranium and stainless steel

    NASA Astrophysics Data System (ADS)

    Shornikov, D. P.; Nikitin, S. N.; Tarasov, B. A.; Baranov, V. G.; Yurlova, M. S.

    2016-04-01

    Uranium nitride is most popular nuclear fuel for Fast Breeder Reactor New Generation. In-pile experiments at reactor BOR-60 was shown an interaction between nitride fuel and stainless steel in the range of 8-11% burn up (HA). In order to investigate this interaction has been done diffusion tests of 200 h and has been shown that the reaction occurs in the temperature range 1000-1100 ° C. UN interacted with steel in case of high pollution oxygen (1000-2000 ppm). Also has been shown to increase interaction UN with EP-823 steel in the presence of cesium. In this case the interaction layer had a thickness about 2-3 μm. Has been shown minimal interaction with new ODS steel EP-450. The interaction layer had a thickness less then 2 μm. Did not reveal the influence of tellurium and iodine increased interaction. It was show compatibility at 1000 °C between UN and EP-450 ODS steel, chrome steel, alloying aluminium and silicium.

  7. Stainless Steel Permeability

    SciTech Connect

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  8. A magnetic study of the maraging 350 steel

    NASA Astrophysics Data System (ADS)

    Tavares, S. S. M.; Abreu, H. F. G.; Neto, J. M.; da Silva, M. R.; Popa, I.

    2004-05-01

    In this work the magnetic properties of a Ni-Co-Ti maraging steel grade 350 were measured in many processing conditions. The influence of the aging temperature is analyzed. Thermomagnetic analyses were also carried out to investigate martensite-austenite transformation.

  9. Study to minimize hydrogen embrittlement of ultrahigh-strength steels

    NASA Technical Reports Server (NTRS)

    Elsea, S. T.; Fletcher, E. E.; Groeneveld, T. P.

    1967-01-01

    Hydrogen-stress cracking in high-strength steels is influenced by hydrogen content of the material and its hydrogen absorption tendency. Non-embrittling cleaning, pickling, and electroplating processes are being studied. Protection from this hydrogen embrittlement is important to the aerospace and aircraft industries.

  10. The influence of Ti, N and Ti + N implantation on phase change, microstructure, growth of metallic compounds and correlated effects in hardness and wear resistance in H13 steel

    NASA Astrophysics Data System (ADS)

    Zhang, Tonghe; Ji, Chengzhou; Shen, Jinghua; Chen, Ju; Tan, Fujin; Gao, Yuzun

    1992-12-01

    The lattice damage, small intermetallic compound (Fe 2Ti), metallic compound (TiN, Fe 2N) formation and supersaturated solutions of Ti or Ti + N-ion implanted into steel with various ion doses and energies were measured by TEM and X-ray diffraction Formation and growth of the metallic compound Has found to depend on ion dose and energy. Change of phases and microstructure were particularly enhanced with high dose and high energy. Metal hardening also increases with increasing ion dose, energy and the amount and size of metallic compounds. Specimens implanted at target temperature ranging from 300°C to 400°C (HT) or implanted at room temperature (RT) and then annealed at temperature ranging from 300 to 500°C, showed significant increase in hardness. The wear resistance of high energy and high dose implanted steel is better than that of low energy and lower dose implantation. The wear rate decreases 2-2.6 times for low temperature implantation, 10.4 times for HT implantation and high energy implantation. The Fe 2Ti and TiC precipitates, phase and microstructural changes in the implanted layer are responsible for such a drastic reduction in wear.

  11. Process for dezincing galvanized steel

    DOEpatents

    Morgan, William A.; Dudek, Frederick J.; Daniels, Edward J.

    1998-01-01

    A process for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75.degree. C. and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (i) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (ii) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (iii) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (iv) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte.

  12. Process for dezincing galvanized steel

    DOEpatents

    Morgan, W.A.; Dudek, F.J.; Daniels, E.J.

    1998-07-14

    A process is described for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75 C and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (1) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (2) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (3) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (4) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte. 1 fig.

  13. Induction heat treatment of steel

    SciTech Connect

    Semiatin, S.L.; Stutz, D.E.

    1985-01-01

    This book discusses the induction heating. After reviewing heat treating operations for steel and the principles of the heat treatment of steel, an overview of induction heat treating is provided. Next, consideration is given to equipment and equipment selection, coil design, power requirements and temperature control. A discussion of surface and through hardening of steel is provided, including information on frequency and power selection and quenching apparatus. Tempering is considered, followed by information on control of residual stresses, cracking, temper brittleness and the important metallurgical and hardness differences between induction and furnace treated steel.

  14. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  15. Fillability of Thin-Wall Steel Castings

    SciTech Connect

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  16. Heat Treatment Procedure Qualification for Steel Castings

    SciTech Connect

    Mariol Charles; Nicholas Deskevich; Vipin Varkey; Robert Voigt; Angela Wollenburg

    2004-04-29

    Heat treatment practices used by steel foundries have been carefully studied as part of comprehensive heat treatment procedure qualification development trials. These studies highlight the relationships between critical heat treatment process control parameters and heat treatment success. Foundry heat treatment trials to develop heat treatment procedure qualifications have shed light on the relationship between heat treatment theory and current practices. Furnace load time-temperature profiles in steel foundries exhibit significant differences depending on heat treatment equipment, furnace loading practice, and furnace maintenance. Time-temperature profiles of furnace control thermocouples can be very different from the time-temperature profiles observed at the center of casting loads in the furnace. Typical austenitization temperatures and holding times used by steel foundries far exceed what is required for transformation to austenite. Quenching and hardenability concepts were also investigated. Heat treatment procedure qualification (HTPQ) schema to demonstrate heat treatment success and to pre-qualify other alloys and section sizes requiring lesser hardenability have been developed. Tempering success is dependent on both tempering time and temperature. As such, furnace temperature uniformity and control of furnace loading during tempering is critical to obtain the desired mechanical properties. The ramp-up time in the furnace prior to the establishment of steady state heat treatment conditions contributes to the extent of heat treatment performed. This influence of ramp-up to temperature during tempering has been quantified.

  17. Strain Hardening of Hadfield Manganese Steel

    NASA Astrophysics Data System (ADS)

    Adler, P. H.; Olson, G. B.; Owen, W. S.

    1986-10-01

    The plastic flow behavior of Hadfield manganese steel in uniaxial tension and compression is shown to be greatly influenced by transformation plasticity phenomena. Changes in the stress-strain (σ-ɛ) curves with temperature correlate with the observed extent of deformation twinning, consistent with a softening effect of twinning as a deformation mechanism and a hardening effect of the twinned microstructure. The combined effects give upward curvature to the σ-ɛ curve over extensive ranges of plastic strain. A higher strain hardening in compression compared with tension appears to be consistent with the observed texture development. The composition dependence of stacking fault energy computed using a thermodynamic model suggests that the Hadfield composition is optimum for a maximum rate of deformation twinning. Comparisons of the Hadfield steel with a Co-33Ni alloy exhibiting similar twinning kinetics, and an Fe-21Ni-lC alloy deforming by slip indicate no unusual strain hardening at low strains where deformation is controlled by slip, but an unusual amount of structural hardening associated with the twin formation in the Hadfield steel. A possible mechanism of anomalous twin hardening is discussed in terms of modified twinning behavior (pseudotwinning) in nonrandom solid solutions.

  18. Heavy-Section Steel Technology program overview

    SciTech Connect

    Pennell, W.E.

    1990-01-01

    This paper presents a status review of ongoing HSST program tasks aimed at refining the technology used in analysis of reactor pressure vessel fracture margins under pressurized thermal-shock (PTS) loading. Specific fracture-technology issues addressed include vessel flaw density and distribution, shallow flaws, fracture-toughness data transfer, circumferential cracks, ductile tearing and the influence of low-tearing toughness in stainless steel cladding. Preliminary results from the analysis and test programs are presented, together with interim assessments of their potential impact on a reactor vessel PTS analysis. 31 refs., 23 figs., 1 tab.

  19. Corrosion induced by cathodic hydrogen in 2205 duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Michalska, J.

    2011-05-01

    In this work new results about the influence of cathodic hydrogen on passivity and corrosion resistance of 2205 duplex stainless steel are described. The results were discussed by taking into account hydrogen charged samples and without hydrogen. The corrosion resistance to pitting was qualified with the polarization curves. The conclusion is that, hydrogen deteriorated the passive film stability and corrosion resistance to pitting of 2205 duplex stainless steel. The presence of hydrogen in passive films increases corrosion current density and decreases the potential of the film breakdown. It was also found that degree of susceptibility to hydrogen action was dependent on the hydrogen charging conditions.

  20. Behaviour of various glass-ceramic sealants with ferritic steels under simulated SOFC stack conditions

    NASA Astrophysics Data System (ADS)

    Haanappel, V. A. C.; Shemet, V.; Gross, S. M.; Koppitz, Th.; Menzler, N. H.; Zahid, M.; Quadakkers, W. J.

    The suitability of various combinations of glass-ceramic sealants with high-chromium ferritic steels under conditions simulating SOFC stacks has been evaluated, i.e. three glass-ceramic sealants and seven types of ferritic steels. The test method used is based on test samples consisting of two metallic sheets, joined together with a glass-ceramic sealant. The outer side of the specimens was exposed to air for 400 h at 800 °C, whereas the inner side was exposed to hydrogen saturated with 3 vol.% water vapour. In particular, attention is paid to the influence of small amounts of additives to both the glass-ceramic sealant and the steel on the electrical and chemical behaviour of the specimens. Under experimental conditions simulating SOFC stacks, it appeared that excessive internal Cr oxidation of the ferritic steels, sometimes accompanied by external Fe-oxide formation, only occurred in the case of glass-ceramics containing minor amounts of PbO. This internal oxidation finally resulted in a volume change of the ferritic steel, which was manifested in bulging of the steel. As a consequence, the glass-ceramic was pushed away from the steel surface and crack formation at the glass-ceramic-steel interface occurred. The rate of corrosion attack strongly depended on the detailed steel composition. Increasing Si content apparently increased the rate of the corrosion attack, and thus possibly decreasing the time for the occurrence of short-circuiting.

  1. Influences of pH value, temperature, chloride ions and sulfide ions on the corrosion behaviors of 316L stainless steel in the simulated cathodic environment of proton exchange membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Li, D. G.; Wang, J. D.; Chen, D. R.; Liang, P.

    2014-12-01

    316L stainless steel is in the passive state in a simulated cathodic environment, and the passivity of 316L SS is enhanced with increasing pH value, decreasing temperature, decreasing chloride ions and sulfide ions concentrations. Mott-Schottky plots show that the passive films appear a p-n heterojunction, and the donor and acceptor densities reach 1022 cm-3, showing a highly defective character of the passive film. The donor and acceptor densities increase with increasing temperature, increasing chloride ions and sulfide ions concentrations, while they decreased with increasing pH value. The decreased passivity and the increased doping density may be beneficial to the conductivity of the passive film, but they adversely affect the protectiveness of the passive film toward corrosion.

  2. The industrial ecology of steel

    SciTech Connect

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  3. Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

    NASA Astrophysics Data System (ADS)

    Wadsworth, Jeffrey

    2016-09-01

    In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

  4. Cavitation Erosion of Sensitized UNS S31803 Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Mitelea, Ion; Micu, Lavinia Mădălina; Bordeaşu, Ilare; Crăciunescu, Corneliu Marius

    2016-05-01

    During processing or use, duplex steels can be subjected to heating at high temperatures that can affect their behavior. This work aims to correlate the influence of the sensitization treatment on the ultrasonic cavitation erosion behavior of a UNS S31803 (X2CrNiMoN22-5-3) duplex stainless steel. Duplex stainless steels, formed as a result of rapid cooling after solution annealing, are sensitized at temperatures of 475 and 850 °C, respectively, leading to hardening and embrittlement due to the spinodal decomposition of the ferrite and the precipitation of secondary phases. The ultrasonic cavitation erosion experiments showed that the sensitization at 850 °C reduced the mean depth of erosion by about 11% and the mean depth of erosion rate by 28%. By contrast, the sensitization at 475 °C deteriorates the cavitation erosion resistance, increasing the erosion parameters by up to 22%, compared to the solution annealed state.

  5. Competitive position of natural gas: Steel reheat applications: Topical report

    SciTech Connect

    Williams, J.H.; Koch, G.S.; McDermott, H.; Klareich, F.H.

    1986-08-01

    Natural gas is by far the preferred fuel for steel reheat applications, accounting for approximately 135 x 10/sup 12/ Btu per year of a 187 x 10/sup 12/ Btu per year total reheat fuels market based on 1984 production figures. However, changes in the steel industry over the next 20 years could substantially reduce the traditional steel reheat market and affect the competitiveness of present natural gas-fueled technologies. Process innovations such as hot charging, direct rolling, thin slab and thin strip casting, and powdered metals are being pursued by both mini-mill and integrated producers. Each of these processes reduce or eliminate the need for reheat. When reheat is needed, the process usually requires much less fuel, as well as an ability to rapidly reheat thin products in a continuous, lower-scale-loss reheat cycle than can be provided by conventional gas furnaces. Therefore, new gas-fired rapid heating technologies will need to be developed if gas is to remain competitive with electric induction systems that offer relatively fast and low-scale-loss reheat cycles. The changing structure of the steel industry will also affect the use of natural gas for reheat applications, as the domestic steel industry is downsized over the next few years. Also, the relative share of mini-mill production is expected to continue to grow, especially if mini-mills are able to capture part of the sheet market, which now represents 67% of integrated mill shipments. In comparison to integrated mills, mini-mills are more likely to adopt hot charging, direct rolling, thin steel casting, and other new technologies that minimize steel reheat needs. This study provides insights into the technological and important factors influencing the reheat future competitiveness of natural gas-fueled reheat furnaces. 59 refs., 19 figs., 38 tabs.

  6. Magnetic and Magnetostrictive Characterization and Modeling of High Strength Steel

    NASA Astrophysics Data System (ADS)

    Burgy, Christopher Donald

    High strength steels exhibit small amounts of magnetostriction, which is a useful property for non-destructive testing amongst other things. This property cannot currently be fully utilized due to a lack of adequate measurements and models. This thesis reports measurements of these material parameters, and derives a model using these parameters to predict magnetization changes due to the application of compressive stresses and magnetic fields. The resulting Preisach model, coupled with COMSOL MultiphysicsRTM finite element modeling, accurately predicts the magnetization change seen in a separate high strength steel sample previously measured by the National Institute of Standards and Technology. Three sets of measurements on low-carbon, low-alloy high strength steel are introduced in this research. The first experiment measured magnetostriction in steel rods under uniaxial compressive stresses and magnetic fields. The second experiment consisted of magnetostriction and magnetization measurements of the same steel rods under the influence of bi-axially applied magnetic fields. The final experiment quantified the small effect that temperature has on magnetization of steels. The experiments demonstrated that the widely used approximation of stress as an "effective field" is inadequate, and that temperatures between -50 and 100 °C cause minimal changes in magnetization. Preisach model parameters for the prediction of the magnetomechanical effect were derived from the experiments. The resulting model accurately predicts experimentally derived major and minor loops for a high strength steel sample, including the bulging and coincident points attributed to compressive stresses. A framework is presented which couples the uniaxial magnetomechanical model with a finite element package, and was used successfully to predict experimentally measured magnetization changes on a complex sample. These results show that a 1-D magnetomechanical model can be applied to predict 3-D

  7. Occupational Profiles in the European Steel Industry.

    ERIC Educational Resources Information Center

    Franz, Hans-Werner; And Others

    The steel industry in Europe has faced great changes, with resulting layoffs and restructuring. Now that the most basic changes seem to be over, it has become evident that the remaining steel industry requires more highly trained workers than was the case previously. Although steel maintenance employees were always highly skilled, steel production…

  8. Improving the toughness of ultrahigh strength steel

    SciTech Connect

    Soto, Koji

    2002-08-15

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the toughening mechanism of the Fe/Co/Ni/Cr/Mo/C steel, AerMet 100, which has the highest toughness/strength combination among all commercial ultrahigh strength steels. The possibility of improving the toughness of this steel was examined by considering several relevant factors.

  9. Joining dissimilar stainless steels for pressure vessel components

    NASA Astrophysics Data System (ADS)

    Sun, Zheng; Han, Huai-Yue

    1994-03-01

    A series of studies was carried out to examine the weldability and properties of dissimilar steel joints between martensitic and austenitic stainless steels - F6NM (OCr13Ni4Mo) and AISI 347, respectively. Such joints are important parts in, e.g. the primary circuit of a pressurized water reactor (PWR). This kind of joint requires both good mechanical properties, corrosion resistance and a stable magnetic permeability besides good weldability. The weldability tests included weld thermal simulation of the martensitic steel for investigating the influence of weld thermal cycles and post-weld heat treatment (PWHT) on the mechanical properties of the heat-affected zone (HAZ); implant testing for examining the tendency for cold cracking of martensitic steel; rigid restraint testing for determining hot crack susceptibility of the multi-pass dissimilar steel joints. The joints were subjected to various mechanical tests including a tensile test, bending test and impact test at various temperatures, as well as slow strain-rate test for examining the stress corrosion cracking tendency in the simulated environment of a primary circuit of a PWR. The results of various tests indicated that the quality of the tube/tube joints is satisfactory for meeting all the design requirements.

  10. Work of adhesion of dairy products on stainless steel surface

    PubMed Central

    Bernardes, Patrícia Campos; Araújo, Emiliane Andrade; dos Santos Pires, Ana Clarissa; Queiroz Fialho Júnior, José Felício; Lelis, Carini Aparecida; de Andrade, Nélio José

    2012-01-01

    The adhesion of the solids presents in food can difficult the process of surface cleaning and promotes the bacterial adhesion process and can trigger health problems. In our study, we used UHT whole milk, chocolate based milk and infant formula to evaluate the adhesion of Enterobacter sakazakii on stainless steel coupons, and we determine the work of adhesion by measuring the contact angle as well as measured the interfacial tension of the samples. In addition we evaluated the hydrophobicity of stainless steel after pre-conditioning with milk samples mentioned. E. sakazakii was able to adhere to stainless steel in large numbers in the presence of dairy products. The chocolate based milk obtained the lower contact angle with stainless steel surface, higher interfacial tension and consequently higher adhesion work. It was verified a tendency of decreasing the interfacial tension as a function of the increasing of protein content. The preconditioning of the stainless steel coupons with milk samples changed the hydrophobic characteristics of the surfaces and became them hydrophilic. Therefore, variations in the composition of the milk products affect parameters important that can influence the procedure of hygiene in surface used in food industry. PMID:24031951

  11. Mechanical Properties of Heat Affected Zone of High Strength Steels

    NASA Astrophysics Data System (ADS)

    Sefcikova, K.; Brtnik, T.; Dolejs, J.; Keltamaki, K.; Topilla, R.

    2015-11-01

    High Strength Steels became more popular as a construction material during last decade because of their increased availability and affordability. On the other hand, even though general use of Advanced High Strength Steels (AHSS) is expanding, the wide utilization is limited because of insufficient information about their behaviour in structures. The most widely used technique for joining steels is fusion welding. The welding process has an influence not only on the welded connection but on the area near this connection, the so-called heat affected zone, as well. For that reason it is very important to be able to determine the properties in the heat affected zone (HAZ). This area of investigation is being continuously developed in dependence on significant progress in material production, especially regarding new types of steels available. There are currently several types of AHSS on the world market. Two most widely used processes for AHSS production are Thermo-Mechanically Controlled Processing (TMCP) and Quenching in connection with Tempering. In the presented study, TMCP and QC steels grade S960 were investigated. The study is focused on the changes of strength, ductility, hardness and impact strength in heat affected zone based on the used amount of heat input.

  12. Automobile bodies: Can aluminum be an economical alternative to steel?

    NASA Astrophysics Data System (ADS)

    Roth, Richard; Clark, Joel; Kelkar, Ashish

    2001-08-01

    Although the use of aluminum in cars has been increasing for the past two decades, progress has been limited in developing aluminum auto bodies. In fact, most aluminum substitution has come in the form of castings and forgings in the transmission, wheels, etc. Car manufacturers have developed all-aluminum cars with two competing designs: conventional unibody and the spaceframe. However, aluminum is far from being a material of choice for auto bodies. The substitution of aluminum for steel is partly influenced by regulatory pressures to meet fuel efficiency standards by reducing vehicle weight, and to meet recycling standards. The key obstacles are the high cost of primary aluminum as compared to steel and added fabrication costs of aluminum panels. Both the aluminum and the automotive industries have attempted to make aluminum a cost-effective alternative to steel. This paper analyzes the cost of fabrication and assembly of four different aluminum car body designs, making comparisons with conventional steel designs at current aluminum prices and using current aluminum fabrication technology. It then attempts to determine if aluminum can be an alternative to steel at lower primary aluminum prices, and improved fabrication processes.

  13. Identification of Defect Prone Peritectic Steel Grades by Analyzing High-Temperature Phase Transformations

    NASA Astrophysics Data System (ADS)

    Presoly, Peter; Pierer, Robert; Bernhard, Christian

    2013-12-01

    Continuous casting of peritectic steels is often difficult and critical; bad surface quality, cracks, and even breakouts may occur. The initial solidification of peritectic steels within the mold leads to formation of surface depressions and uneven shell growth. As commercial steels are always multicomponent alloys, the influence also of the alloying elements besides carbon on the peritectic phase transition needs to be taken into account. Information on the solidification sequence and phase diagrams for initial solidification are lacking especially for new steel grades, like high-alloyed TRIP-steels with high Mn, Si, and particularly high Al contents. Based on a comprehensive method development, the current study shows that differential scanning calorimeter measurements allow a clear prediction if an alloy is peritectic ( i.e., critical to cast). In order to confirm these results, thermo-optical analyses with a high-temperature laser-scanning-confocal-microscope are performed to observe the phase transformations in situ up to the melting point.

  14. Correlations between Nanoindentation Hardness and Macroscopic Mechanical Properties in DP980 Steels

    SciTech Connect

    Taylor, Mark D.; Choi, Kyoo Sil; Sun, Xin; Matlock, David K.; Packard, Corrine; Xu, Le; Barlat, Frederic

    2014-03-01

    Multiphase advanced high strength steels (AHSS) are being increasingly used in the automotive industry due to their low cost, good availability and excellent combination of strength and ductility. There is a keen interest from the automotive and steel industry for more fundamental understandings on the key microstructure features influencing the macroscopic properties, i.e., tensile properties, hole-expansion ratio and localized formability of AHSS. In this study, the micro- and macro-level properties for eight commercial DP980 steels are first characterized and quantified with various experimental methods. Correlations between macroscopic-level properties and relationships between various micro- and macro- properties for these steels are then established based on the experimental measurements. It is found that, despite their differences in their chemistry, processing parameters and sheet thickness, the eight DP980 steels do have common microstructural level properties governing their specific macroscopic properties in terms of strength, elongation and hole expansion performance.

  15. Effect of corrosion of steel elements on the treatment of dairy wastewater in a UASB reactor.

    PubMed

    Jędrzejewska Cicińska, M; Krzemieniewski, M

    2010-05-01

    Experiments were performed in parallel using two laboratory upflow anaerobic sludge blanket (UASB) reactors. One of the two reactors was packed with spiral elements made of steel wire with 48% iron content in order to examine the influence of the steel elements on the chemical oxygen demand (COD) and efficiency of phosphorus removal from synthetically prepared dairy wastewater. A strong relationship was found between anaerobic corrosion and efficiency of phosphorus removal. Phosphorus removal in the reactor packed with steel elements was between 16.4% and 64.4% higher than without the steel elements present. The anaerobic corrosion process improved COD removal efficiency by 1.0-3.1%, which was statistically significant. When steel elements were present the methane content of the biogas was increased by 6.7%. Increasing the organic loading rate had a strong effect on the anaerobic efficiency of the dairy wastewater treatment.

  16. Modeling of mechanical behaviour of HSLA low carbon bainitic steel thermomechanically processed

    NASA Astrophysics Data System (ADS)

    Santos, D. B.; Rodrigues, P. C. M.; Cota, A. B.

    2003-10-01

    A comparative study of the microstructure characterization and mechanical properties was done in a HSLA low carbon (0.08%) bainitic steel containing boron, developed by industry as a bainitic steel grade APIX80. The steel was submitted to two different thermomechanical processes. In the first one, controlled rolling followed by accelerated cooling was applied in laboratory mill. In the second processing, specimens of the same steel were submitted to hot torsion testing. The influence of cooling conditions like start cooling temperature, cooling rates and finish cooling temperature on the microstructure and mechanical properties were investigated. The final microstructure obtained was a complex mixture of polygonal ferrite, perlite, bainite and martensite/retained austenite constituent. The use of multiple regression analysis allowed the establishment of quantitative relationships between the accelerated cooling variables and mechanical properties of the steel available from Vickers microhardness and tensile tests.

  17. Irradiation effects in ferritic steels

    NASA Astrophysics Data System (ADS)

    Lechtenberg, Thomas

    1985-08-01

    Since 1979 the Alloy Development for Irradiation Performance (ADIP) task funded by the US Department of Energy has been studying the 2-12Cr class of ferritic steels to establish the feasibility of using them in fusion reactor first wall/breeding blanket (FW/B) applications. The advantages of ferritic steels include superior swelling resistance, low thermal stresses compared to austenitic stainless steels, attractive mechanical properties up to 600°C. and service histories exceeding 100 000 h. These steels are commonly used in a range of microstructural conditions which include ferritic, martensitic. tempered martensitic, bainitic etc. Throughout this paper where the term "ferritic" is used it should be taken to mean any of these microstructures. The ADIP task is studying several candidate alloy systems including 12Cr-1MoWV (HT-9), modified 9Cr-1MoVNb, and dual-phased steels such as EM-12 and 2 {1}/{4}Cr-Mo. These materials are ferromagnetic (FM), body centered cubic (bcc), and contain chromium additions between 2 and 12 wt% and molybdenum additions usually below 2%. The perceived issues associated with the application of this class of steel to fusion reactors are the increase in the ductile-brittle transition temperature (DBTT) with neutron damage, the compatibility of these steels with liquid metals and solid breeding materials, and their weldability. The ferromagnetic character of these steels can also be important in reactor design. It is the purpose of this paper to review the current understanding of these bcc steels and the effects of irradiation. The major points of discussion will be irradiation-induced or -enhanced dimensional changes such as swelling and creep, mechanical properties such as tensile strength and various measurements of toughness, and activation by neutron interactions with structural materials.

  18. Welding tritium exposed stainless steel

    SciTech Connect

    Kanne, W.R. Jr.

    1994-11-01

    Stainless steels that are exposed to tritium become unweldable by conventional methods due to buildup of decay helium within the metal matrix. With longer service lives expected for tritium containment systems, methods for welding on tritium exposed material will become important for repair or modification of the systems. Solid-state resistance welding and low-penetration overlay welding have been shown to mitigate helium embrittlement cracking in tritium exposed 304 stainless steel. These processes can also be used on stainless steel containing helium from neutron irradiation, such as occurs in nuclear reactors.

  19. Influence of calcinated and non calcinated nanobioglass particles on hardness and bioactivity of sol-gel-derived TiO2-SiO2 nano composite coatings on stainless steel substrates.

    PubMed

    Dadash, Mohammad Saleh; Karbasi, Saeed; Esfahani, Mojtaba Nasr; Ebrahimi, Mohammad Reza; Vali, Hojatollah

    2011-04-01

    Thick films of calcinated and non calcinated nanobioglass (NBG)-titania composite coatings were prepared on stainless steel substrates by alkoxide sol-gel process. Dip-coating method was used for the films preparation. The morphology, structure and composition of the nano composite films were evaluated using environmental scanning electron microscope, X-ray diffraction and Fourier transform infrared spectroscope. The SEM investigation results showed that prepared thick NBG-titania films are smooth and free of macrocracking, fracture or flaking. The grain size of these films was uniform and nano scale (50-60 nm) which confirmed with TEM. Also FTIR confirmed the presence of Si-O-Si bands on the calcinated NBG-titania films. The hardness of the prepared films (TiO(2)-calcinated NBG and TiO(2)-Non calcinated NBG) was compared by using micro hardness test method. The results verified that the presence of calcinated NBG particles in NBG-titania composite enhanced gradually the mechanical data of the prepared films. The in vitro bioactivity of these films was discussed based on the analysis of the variations of Ca and P concentrations in the simulated body fluid (SBF) and their surface morphologies against immersion time. Surface morphology and Si-O-Si bands were found to be of great importance with respect to the bioactivity of the studied films. The results showed that calcinated NBG-titania films have better bioactivity than non calcinated NBG-titania films.

  20. Advanced steel reheat furnace

    SciTech Connect

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  1. 2169 steel waveform experiments.

    SciTech Connect

    Furnish, Michael David; Alexander, C. Scott; Reinhart, William Dodd; Brown, Justin L.

    2012-11-01

    In support of LLNL efforts to develop multiscale models of a variety of materials, we have performed a set of eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn, balance predominantly Fe). These experiments provided carefully controlled shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were included in this experiment set to increase the utility of the data set, as were samples ranging in thickness from 1 to 5 mm. Target physical phenomena included the elastic/plastic transition (Hugoniot elastic limit), the Hugoniot, any phase transition phenomena, and the release path (windowed and free-surface). The Hugoniot was found to be nearly linear, with no indications of the Fe phase transition. Releases were non-hysteretic, and relatively consistent between 3- and 5-mmthick samples (the 3 mm samples giving slightly lower wavespeeds on release). Reshock tests with explosively welded impactors produced clean results; those with glue bonds showed transient releases prior to the arrival of the reshock, reducing their usefulness for deriving strength information. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allows release information to be determined from these free surface samples. The sample strength appears to increase with stress from ~1 GPa to ~ 3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model.

  2. Corrosion of Steels in Steel Reinforced Concrete in Cassava Juice

    NASA Astrophysics Data System (ADS)

    Oluwadare, G. O.; Agbaje, O.

    The corrosion of two types of construction steels, ST60Mn and RST37-2♦, in a low cyanide concentration environment (cassava juice) and embedded in concrete had been studied. The ST60 Mn was found to be more corrosion resistant in both ordinary water and the cassava juice environment. The cyanide in cassava juice does not attack the steel but it provides an environment of lower pH around the steel in the concrete which leads to breakdown of the passivating film provided by hydroxyl ions from cement. Other factors such as the curing time of the concrete also affect the corrosion rates of the steel in the concrete. The corrosion rate of the steel directly exposed to cassava juice i.e., steel not embedded in concrete is about twice that in concrete. Long exposure of concrete structure to cassava processing effluent might result in deterioration of such structures. Careful attention should therefore be paid to disposal of cassava processing effluents, especially in a country like Nigeria where such processing is now on the increase.

  3. Abrasive Wear Resistance of Tool Steels Evaluated by the Pin-on-Disc Testing

    NASA Astrophysics Data System (ADS)

    Bressan, José Divo; Schopf, Roberto Alexandre

    2011-05-01

    Present work examines tool steels abrasion wear resistance and the abrasion mechanisms which are one main contributor to failure of tooling in metal forming industry. Tooling used in cutting and metal forming processes without lubrication fails due to this type of wear. In the workshop and engineering practice, it is common to relate wear resistance as function of material hardness only. However, there are others parameters which influences wear such as: fracture toughness, type of crystalline structure and the occurrence of hard precipitate in the metallic matrix and also its nature. In the present investigation, the wear mechanisms acting in tool steels were analyzed and, by normalized tests, wear resistance performance of nine different types of tool steels were evaluated by pin-on-disc testing. Conventional tool steels commonly used in tooling such as AISI H13 and AISI A2 were compared in relation to tool steels fabricated by sintering process such as Crucible CPM 3V, CPM 9V and M4 steels. Friction and wear testing were carried out in a pin-on-disc automated equipment which pin was tool steel and the counter-face was a abrasive disc of silicon carbide. Normal load of 5 N, sliding velocity of 0.45 m/s, total sliding distance of 3000 m and room temperature were employed. The wear rate was calculated by the Archard's equation and from the plotted graphs of pin cumulated volume loss versus sliding distance. Specimens were appropriately heat treated by quenching and three tempering cycles. Percentage of alloying elements, metallographic analyses of microstructure and Vickers microhardness of specimens were performed, analyzed and correlated with wear rate. The work is concluded by the presentation of a rank of tool steel wear rate, comparing the different tool steel abrasion wear resistance: the best tool steel wear resistance evaluated was the Crucible CPM 9V steel.

  4. Metal release from stainless steel in biological environments: A review.

    PubMed

    Hedberg, Yolanda S; Odnevall Wallinder, Inger

    2016-03-01

    Due to its beneficial corrosion resistance, stainless steel is widely used in, e.g., biomedical applications, as surfaces in food contact, and for products intended to come into skin contact. Low levels of metals can be released from the stainless steel surface into solution, even for these highly corrosion resistant alloys. This needs to be considered in risk assessment and management. This review aims to compile the different metal release mechanisms that are relevant for stainless steel when used in different biological settings. These mechanisms include corrosion-induced metal release, dissolution of the surface oxide, friction-induced metal release, and their combinations. The influence of important physicochemical surface properties, different organic species and proteins in solution, and of biofilm formation on corrosion-induced metal release is discussed. Chemical and electrochemical dissolution mechanisms of the surface oxides of stainless steel are presented with a focus on protonation, complexation/ligand-induced dissolution, and reductive dissolution by applying a perspective on surface adsorption of complexing or reducing ligands and proteins. The influence of alloy composition, microstructure, route of manufacture, and surface finish on the metal release process is furthermore discussed as well as the chemical speciation of released metals. Typical metal release patterns are summarized. PMID:26514345

  5. Metal release from stainless steel in biological environments: A review.

    PubMed

    Hedberg, Yolanda S; Odnevall Wallinder, Inger

    2015-03-29

    Due to its beneficial corrosion resistance, stainless steel is widely used in, e.g., biomedical applications, as surfaces in food contact, and for products intended to come into skin contact. Low levels of metals can be released from the stainless steel surface into solution, even for these highly corrosion resistant alloys. This needs to be considered in risk assessment and management. This review aims to compile the different metal release mechanisms that are relevant for stainless steel when used in different biological settings. These mechanisms include corrosion-induced metal release, dissolution of the surface oxide, friction-induced metal release, and their combinations. The influence of important physicochemical surface properties, different organic species and proteins in solution, and of biofilm formation on corrosion-induced metal release is discussed. Chemical and electrochemical dissolution mechanisms of the surface oxides of stainless steel are presented with a focus on protonation, complexation/ligand-induced dissolution, and reductive dissolution by applying a perspective on surface adsorption of complexing or reducing ligands and proteins. The influence of alloy composition, microstructure, route of manufacture, and surface finish on the metal release process is furthermore discussed as well as the chemical speciation of released metals. Typical metal release patterns are summarized.

  6. Fatigue crack growth characteristics of laser-hardened 4130 steel

    SciTech Connect

    Wei, M.Y.; Chen, C. . Inst. of Materials Science and Engineering)

    1994-11-15

    Laser surface hardening of steels is one of many successful applications in laser material processing. The effect of the microstructure on the da/dN of various steels has been reported by several investigators who concluded that tempered martensite has a higher resistance to da/dN than does as-quenched (AQ) martensite. In addition to the microstructure, the residual stress also has a significant influence on da/dN. Importantly, the distribution of residual stresses is not uniform through the depth of the hardened zone and may change as crack propagating takes place in the test. Owing to the complicated nature of residual stresses, it is difficult to quantitatively analyze such an influence on the da/dN of laser-hardened steels. The present study was to investigate the characteristics of da/dN in laser-hardened AISI 4130 steels. Residual stress measurements was performed on distinct laser-treated specimens in the evaluation process.

  7. Pressurized metallurgy for high performance special steels and alloys

    NASA Astrophysics Data System (ADS)

    Jiang, Z. H.; Zhu, H. C.; Li, H. B.; L1, Y.; Liu, F. B.

    2016-07-01

    The pressure is one of the basic parameters which greatly influences the metallurgical reaction process and solidification of steels and alloys. In this paper the history and present situation of research and application of pressurized metallurgy, especially pressurized metallurgy for special steels and alloys have been briefly reviewed. In the following part the physical chemistry of pressurized metallurgy is summarized. It is shown that pressurizing may change the conditions of chemical reaction in thermodynamics and kinetics due to the pressure effect on gas volume, solubility of gas and volatile element in metal melt, activity or activity coefficient of components, and change the physical and chemical properties of metal melt, heat transfer coefficient between mould and ingot, thus greatly influencing phase transformation during the solidification process and the solidification structure, such as increasing the solidification nucleation rate, reducing the critical nucleation radius, accelerating the solidification speed and significant macro/micro-structure refinement, and eliminating shrinkage, porosity and segregation and other casting defects. In the third part the research works of pressured metallurgy performed by the Northeastern University including establishment of pressurized induction melting (PIM) and pressurized electroslag remelting (PESR) equipments and development of high nitrogen steels under pressure are described in detail. Finally, it is considered in the paper that application of pressurized metallurgy in manufacture of high performance special steels and alloys is a relatively new research area, and its application prospects will be very broad and bright.

  8. Effect of Aging on the Fracture Behavior of Lean Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Straffelini, G.; Baldo, S.; Calliari, I.; Ramous, E.

    2009-11-01

    The influence of aging in the range of 550 °C to 850 °C for 5 to 120 minutes on the impact fracture behavior of 2101 and 2304 lean duplex stainless steels (DSS) was investigated in the present study. The 2304 steel displayed ductile behavior irrespective of aging conditions. In contrast, the 2101 steel displayed a ductile behavior only in the case of aging for 5 minutes at 550 °C and 650 °C, whereas in all other cases, it fractured in a brittle manner. The brittle fracture behavior of the 2101 steel has been attributed to the precipitation of small black particles at the α/ α and α/ γ grain boundaries (nitrides), which form paths for easy crack propagation. In the 2304 steel, such particles precipitated at 750 °C and 850 °C, but they were located inside the austenitic grains because of the formation of secondary austenite. They therefore did not embrittle the steel. The larger Ni content of the 2304 steel favored the formation of the secondary austenite that is absent in the 2101 steel.

  9. Study of biocompatibility of medical grade high nitrogen nickel-free austenitic stainless steel in vitro.

    PubMed

    Li, Menghua; Yin, Tieying; Wang, Yazhou; Du, Feifei; Zou, Xingzheng; Gregersen, Hans; Wang, Guixue

    2014-10-01

    Adverse effects of nickel ions being released into the living organism have resulted in development of high nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also improves steel properties. The cell cytocompatibility, blood compatibility and cell response of high nitrogen nickel-free austenitic stainless steel were studied in vitro. The mechanical properties and microstructure of this stainless steel were compared to the currently used 316L stainless steel. It was shown that the new steel material had comparable basic mechanical properties to 316L stainless steel and preserved the single austenite organization. The cell toxicity test showed no significant toxic side effects for MC3T3-E1 cells compared to nitinol alloy. Cell adhesion testing showed that the number of MC3T3-E1 cells was more than that on nitinol alloy and the cells grew in good condition. The hemolysis rate was lower than the national standard of 5% without influence on platelets. The total intracellular protein content and ALP activity and quantification of mineralization showed good cell response. We conclude that the high nitrogen nickel-free austenitic stainless steel is a promising new biomedical material for coronary stent development. PMID:25175259

  10. Stress corrosion cracking of stainless steels in NaCl solutions

    NASA Astrophysics Data System (ADS)

    Speidel, Markus O.

    1981-05-01

    The metallurgical influences on the stress corrosion resistance of many commercial stainless steels have been studied using the fracture mechanics approach. The straight-chromium ferritic stainless steels, two-phase ferritic-austenitic stainless steels and high-nickel solid solutions (like alloys 800 and 600) investigated are all fully resistant to stress corrosion cracking at stress intensity (K1) levels ≤ MN • m-3/2 in 22 pct NaCl solutions at 105 °C. Martensitic stainless steels, austenitic stainless steels and precipitation hardened superalloys, all with about 18 pct chromium, may be highly susceptible to stress corrosion cracking, depending on heat treatment and other alloying elements. Molybdenum additions improve the stress corrosion cracking resistance of austenitic stainless steels significantly. The fracture mechanics approach to stress corrosion testing of stainless steels yields results which are consistent with both the service experience and the results from testing with smooth specimens. In particular, the well known “Copson curve” is reproduced by plotting the stress corrosion threshold stress intensity (ATISCC) vs the nickel content of stainless steels with about 18 pct chromium.

  11. Study of biocompatibility of medical grade high nitrogen nickel-free austenitic stainless steel in vitro.

    PubMed

    Li, Menghua; Yin, Tieying; Wang, Yazhou; Du, Feifei; Zou, Xingzheng; Gregersen, Hans; Wang, Guixue

    2014-10-01

    Adverse effects of nickel ions being released into the living organism have resulted in development of high nitrogen nickel-free austenitic stainless steels for medical applications. Nitrogen not only replaces nickel for austenitic structure stability but also improves steel properties. The cell cytocompatibility, blood compatibility and cell response of high nitrogen nickel-free austenitic stainless steel were studied in vitro. The mechanical properties and microstructure of this stainless steel were compared to the currently used 316L stainless steel. It was shown that the new steel material had comparable basic mechanical properties to 316L stainless steel and preserved the single austenite organization. The cell toxicity test showed no significant toxic side effects for MC3T3-E1 cells compared to nitinol alloy. Cell adhesion testing showed that the number of MC3T3-E1 cells was more than that on nitinol alloy and the cells grew in good condition. The hemolysis rate was lower than the national standard of 5% without influence on platelets. The total intracellular protein content and ALP activity and quantification of mineralization showed good cell response. We conclude that the high nitrogen nickel-free austenitic stainless steel is a promising new biomedical material for coronary stent development.

  12. Great Lakes Steel -- PCI facility

    SciTech Connect

    Eichinger, F.T.; Dake, S.H.; Wagner, E.D.; Brown, G.S.

    1997-12-31

    This paper discusses the planning, design, and start-up of the 90 tph PCI facility for National Steel`s Great Lakes Steel Division in River Rouge, MI. This project is owned and operated by Edison Energy Services, and was implemented on a fast-track basis by Raytheon Engineers and Constructors, Babcock Material Handling, and Babcock and Wilcox. This paper presents important process issues, basic design criteria, an the challenges of engineering and building a state-of-the-art PCI facility in two existing plants. Pulverized coal is prepared at the River Rouge Power Plant of Detroit Edison, is pneumatically conveyed 6,000 feet to a storage silo at Great Lakes Steel, and is injected into three blast furnaces.

  13. Oxidation behavior of ferritic/martensitic steels in stagnant liquid LBE saturated by oxygen at 600 °C

    NASA Astrophysics Data System (ADS)

    Shi, Quanqiang; Liu, Jian; Luan, He; Yang, Zhenguo; Wang, Wei; Yan, Wei; Shan, Yiyin; Yang, Ke

    2015-02-01

    Ferritic/martensitic (F/M) steels are primary candidates for application as cladding and structural materials in the Generation IV Nuclear Reactor, especially accelerator driven sub-critical system (ADS). The compatibility of F/M steels with liquid lead-bismuth eutectic (LBE) is a critical issue for development of ADS using liquid LBE as the coolant. In this work, the corrosion tests of two F/M steels, including a novel 9-12 Cr modified F/M steel named SIMP steel and a commercial T91 steel, were conducted in the static oxygen-saturated liquid LBE at 600 °C up to 1000 h, the microstructure of the oxide scale formed on these two steels was analyzed, the relationship between the microstructure and the oxidation behavior was studied, and the reason why the SIMP steel showed better oxidation resistance compared to T91 steel was analyzed. The results of this study confirmed that the oxidation behavior of the F/M steels in liquid metals is influenced by their alloying elements and microstructures.

  14. Fatigue Performance of Advanced High-Strength Steels (AHSS) GMAW Joints

    SciTech Connect

    Feng, Zhili; Sang, Yan; Jiang, Cindy; Chiang, Dr. John; Kuo, Dr. Min

    2009-01-01

    The fatigue performance of gas metal arc welding (GMAW) joints of advanced high strength steels (AHSS) are compared and analyzed. The steel studied included a number of different grades of AHSS and baseline mild steels: DP600, DP780, DP980, M130, M220, solution annealed boron steel, fully hardened boron steels, HSLA690 and DR210 (a mild steel). Fatigue testing was conducted under a number of nominal stress ranges to obtain the S/N curves of the weld joints. A two-phase analytical model is developed to predict the fatigue performance of AHSS welds. It was found that there are appreciable differences in the fatigue S/N curves among different AHSS joints made using the same welding practices, suggesting that the local microstructure in the weld toe and root region plays non-negligible role in the fatigue performance of AHSS welds. Changes in weld parameters can influence the joint characteristics which in turn influence fatigue life of the weld joints, particularly of those of higher strength AHSS. The analytical model is capable of reasonably predicting the fatigue performance of welds made with various steel grades in this study.

  15. Hydrogen embrittlement of structural steels.

    SciTech Connect

    Somerday, Brian P.

    2010-06-01

    Carbon-manganese steels are candidates for the structural materials in hydrogen gas pipelines, however it is well known that these steels are susceptible to hydrogen embrittlement. Decades of research and industrial experience have established that hydrogen embrittlement compromises the structural integrity of steel components. This experience has also helped identify the failure modes that can operate in hydrogen containment structures. As a result, there are tangible ideas for managing hydrogen embrittement in steels and quantifying safety margins for steel hydrogen containment structures. For example, fatigue crack growth aided by hydrogen embrittlement is a key failure mode for steel hydrogen containment structures subjected to pressure cycling. Applying appropriate structural integrity models coupled with measurement of relevant material properties allows quantification of safety margins against fatigue crack growth in hydrogen containment structures. Furthermore, application of these structural integrity models is aided by the development of micromechanics models, which provide important insights such as the hydrogen distribution near defects in steel structures. The principal objective of this project is to enable application of structural integrity models to steel hydrogen pipelines. The new American Society of Mechanical Engineers (ASME) B31.12 design code for hydrogen pipelines includes a fracture mechanics-based design option, which requires material property inputs such as the threshold for rapid cracking and fatigue crack growth rate under cyclic loading. Thus, one focus of this project is to measure the rapid-cracking thresholds and fatigue crack growth rates of line pipe steels in high-pressure hydrogen gas. These properties must be measured for the base materials but more importantly for the welds, which are likely to be most vulnerable to hydrogen embrittlement. The measured properties can be evaluated by predicting the performance of the pipeline

  16. Wear of steel by rubber

    NASA Technical Reports Server (NTRS)

    Gent, A. N.; Pulford, C. T. R.

    1978-01-01

    Wear of a steel blade used as a scraper to abrade rubber surfaces has been found to take place much more rapidly on a cis-polyisoprene (natural rubber) surface than on a cis-polybutadiene surface, and much more rapidly in an inert atmosphere than in air. These observations are attributed to the direct attack upon steel of free-radical species generated by mechanical rupture of elastomer molecules during abrasion.

  17. Fatigue handbook: Offshore steel structures

    SciTech Connect

    Almarnaess, A.

    1985-01-01

    The contents of this book are: Overview of Offshore Steel Structures; Loads on Ocean Structures; Fracture Mechanics As a Tool in Fatigue Analysis; Basic Fatigue Properties of Welded Joints; Significance of Defects; Improving the Fatigue Strength of Welded Joints; Effects of Marine Environment and Cathodic Protection on Fatigue of Structural Steels Fatigue of Tubular Joints; Unstable Fracture; Fatigue Life Calculations; and Fatigue in Building Codes Background and Applications.

  18. Effect of Ni content on thermal and radiation resistance of VVER RPV steel

    NASA Astrophysics Data System (ADS)

    Shtrombakh, Ya. I.; Gurovich, B. A.; Kuleshova, E. A.; Frolov, A. S.; Fedotova, S. V.; Zhurko, D. A.; Krikun, E. V.

    2015-06-01

    In this paper thermal stability and radiation resistance of VVER-type RPV steels for pressure vessels of advanced reactors with different nickel content were studied. A complex of microstructural studies and mechanical tests of the steels in different states (after long thermal exposures, provoking embrittling heat treatment and accelerated neutron irradiation) was carried out. It is shown that nickel content (other things being equal) determines the extent of materials degradation under influence of operational factors: steels with a lower nickel concentration demonstrate a higher thermal stability and radiation resistance.

  19. Effect of creep stress on the microstructure of 9-12% Cr steel for rotor materials.

    PubMed

    Dong, Jiling; He, Yinsheng; Kim, Minsoo; Shin, Keesam

    2013-08-01

    High-chromium heat-resistant steel has been widely used as the key material to improve the condition of steam pressure and temperature in the modern high-efficiency power plants. Despite the use of the steel above 550°C for several decades, its major failure is owing to the creep fracture. In this study, the effect of creep stress on the microstructure in 9-12% Cr steel has been investigated microscopically, and it is clarified that the creep stress enhances precipitation of Laves phase and influences the lath width and dislocation density in lath interior.

  20. Materials science and metallurgy of the Caribbean steel drum

    NASA Astrophysics Data System (ADS)

    Ferreyra Tello, Everaldo

    The fabrication of a steel drum (or steelpan), especially the sinking of the drum head by hand with a hammer, has been examined in detail utilizing light metallography (LM) and transmission electron microscopy (TEM). Residual microstructures corresponding to reductions in thickness of up to 50% at the bottom of the drum-head indicate that dislocation densities in the low carbon (0.04 to 0.09% C), ferritic steels, can exceed 1010 cm -2. This substructure in conjunction with a grain structure consisting of elongated grains produces hardness increases of up to 45% at the bottom of the drum head. The heat treatment (or ``burning'') of the Caribbean steel drum is an essential stage in the fabrication process and has been found to involve strain aging, which increases the hardness by an additional 5 to 20%. This is especially prominent in drum steels containing from 0.04 to 0.09% C. The strain aging combined with the strain hardening applied to the drum head sinking and note fabrication process, produces a requisite elastic-plastic interaction which allows for multi-harmonic tuning and the creation of the unique chromatic tones and harmonic overtones which are characteristic of the various instruments. These unique features of note vibrations were observed by comparing impact hardness profiles with the corresponding static Vickers hardness measurements for actual, tuned notes and the same, corresponding notes extracted from the drum head, respectively. Elastic-plastic and plastic hardness profiles were compared in unique color maps. In an effort to understand the influence of deformation on the sound of the steel drum, circular disks simulating free, ideal notes, and utilizing 316 stainless steel plates (0.05% C), were cold rolled to reductions up to 40%. Disks were hung on a wire through a hole drilled on the edge of the disk, and hit with a heavy (tungsten alloy) mallet to record the acoustic sound spectra. Requisite amounts of carbon interact with dislocations in

  1. Bauschinger effect and springback behavior of dual phase sheet steels

    NASA Astrophysics Data System (ADS)

    Ma, Hongwei

    2007-09-01

    With the increasing use of advanced high strength steels in the automotive industry, springback control has become a more critical issue. It is now realized that a more accurate simulation of springback has to take the Bauschinger effect into account, especially when sheet experiences complicated plastic deformation. In this study, the Bauschinger effect in dual-phase (DP) steels was investigated through tension-unloading-reloading tests. Fundamental mechanisms of the Bauschinger effect were examined via two special experiments: (i) TEM study of the dislocation distribution at the different plastic pre-strains in Bauschinger tests; and (ii) residual stress measurement after different tensile strains using in-situ neutron diffraction technology. To investigate the influence of the Bauschinger effect on springback, deep-draw bending tests were carried out with the different friction conditions. The experimental results of the tension-unloading-reloading tests show the Bauschinger effect in DP steel is much stronger than that in interfacial-free (IF) steel. TEM observation revealed very strong interactions between dislocations and martensite in DP steels. In-situ neutron diffraction tests show that the residual strains caused by inhomogeneous deformation of the two phases in DP steel after deformation are much higher than those in IF steels. The above results support the observation of a strong Bauschinger effect in DP steels. A composite model based on the analysis of internal stress shows further clearly that the residual stresses are the predominant mechanism of the Bauschinger effect in DP steels. A newly defined Bauschinger energy parameter (E beta) was found to be able to quantitatively describe this transient softening before reversed loading. The unloading responses showed the total recovery comes not only from elastic recovery but also from inelastic recovery. An effective unloading modulus was therefore introduced to reflect the inelastic recovery. Based on

  2. Corrosion of austenitic stainless steels and nickel-base alloys in supercritical water and novel control methods

    SciTech Connect

    Tan, Lizhen; Allen, Todd R.; Yang, Ying

    2012-01-01

    This chapter contains sections titled: (1) Introduction; (2) Thermodynamics of Alloy Oxidation; (3) Corrosion of Austenitic Stainless Steels and Ni-Base Alloys in SCW; (4) Novel Corrosion Control Methods; (5) Factors Influencing Corrosion; (6) Summary; and (7) References.

  3. Development of New Stainless Steel

    SciTech Connect

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  4. Development of aluminium-clad steel sheet by roll-bonding for the automotive industry

    NASA Astrophysics Data System (ADS)

    Buchner, M.; Buchmayr, B.; Bichler, Ch.; Riemelmoser, F.

    2007-04-01

    The objective of the present work is a basic study of production, modelling and validation of sheet composites of AA6xxx-automotive alloy and IF-steel. In this context the influence of surface preparation, pre-heating temperature of aluminium and steel plate, and thickness reduction on the bond strength of the composites as well as on the formation of intermetallic interface layers is analysed by shear tests and metallographic evaluations of the interface.

  5. Development of mathematical models and methods for calculation of rail steel deformation resistance of various chemical composition

    NASA Astrophysics Data System (ADS)

    Umansky, A. A.; Golovatenko, A. V.; Kadykov, V. N.; Dumova, L. V.

    2016-09-01

    Using the device of the complex “Gleeble System 3800” the physical experimental studies of deformation resistance of chrome rail steel at different thermo-mechanical deformation parameters were carried out. On the basis of mathematical processing of experimental data the statistical model of dependence of the rail steel deformation resistance on the simultaneous influence of deformation degree, rate and temperature, as well as the steel chemical composition, was developed. The nature of influence of deformation parameters and the content of chemical elements in steel on its resistance to plastic deformation is scientifically substantiated. Verification of the adequacy of the proposed model by the comparative analysis of the calculated and actual rolling forces during passes in the universal rail-and-structural steel mill JSC “EVRAZ Consolidated West Siberian Metallurgical Plant” (“EVRAZ ZSMK”) showed the possibility of its use for development and improvement of new modes of rails rolling.

  6. Hydrogen Permeation in Nanostructured Bainitic Steel

    NASA Astrophysics Data System (ADS)

    Kazum, Oluwole; Beladi, Hossein; Timokhina, Ilana B.; He, Yinghe; Bobby Kannan, M.

    2016-07-01

    Hydrogen permeation of nanostructured bainitic steel, produced at two different transformation temperatures, i.e., 473.15 K (200 °C) BS-200 and 623.15 K (350 °C) BS-350, was determined using Devanathan-Stachurski hydrogen permeation cell and compared with that of mild steel. Nanostructured bainitic steel showed lower effective diffusivity of hydrogen as compared to the mild steel. The BS-200 steel, which exhibited higher volume fraction of bainitic ferrite phase, showed lower effective diffusivity than BS-350 steel. The finer microstructural constituents (bainitic ferrite laths and retained austenite films) and higher dislocation density in the bainitic ferrite phase of BS-200 steel can be attributed to its lower effective diffusivity as compared to BS-350 steel and mild steel.

  7. Hydrogen Permeation in Nanostructured Bainitic Steel

    NASA Astrophysics Data System (ADS)

    Kazum, Oluwole; Beladi, Hossein; Timokhina, Ilana B.; He, Yinghe; Bobby Kannan, M.

    2016-10-01

    Hydrogen permeation of nanostructured bainitic steel, produced at two different transformation temperatures, i.e., 473.15 K (200 °C) BS-200 and 623.15 K (350 °C) BS-350, was determined using Devanathan-Stachurski hydrogen permeation cell and compared with that of mild steel. Nanostructured bainitic steel showed lower effective diffusivity of hydrogen as compared to the mild steel. The BS-200 steel, which exhibited higher volume fraction of bainitic ferrite phase, showed lower effective diffusivity than BS-350 steel. The finer microstructural constituents (bainitic ferrite laths and retained austenite films) and higher dislocation density in the bainitic ferrite phase of BS-200 steel can be attributed to its lower effective diffusivity as compared to BS-350 steel and mild steel.

  8. Study of aging and embrittlement of microalloyed steel bars

    NASA Astrophysics Data System (ADS)

    Campillo, B.; Perez, R.; Martinez, L.

    1996-10-01

    The aging of hooks, anchors, and other bent reinforcing steel bars in concrete structures are considered in modern international standards. Rebend test procedures have been designed in order to predict the aging embrittlement susceptibility by submerging bent reinforcing bar specimens in boiling water. Subsequently the bars are rebent or straightened in order to determine the loss of ductility or embrittlement of the aged material. The present work considers the influence of carbon, sulfur, and niobium on the performance of reinforcing bars in rebend tests of 300 heats of microalloyed steel bars with a variety of compositions. The microstructural evidence and the statistical results clearly indicate the strong influence of carbon and sulfur on rebend failure, while niobium-rich precipitates contribute to the hardening of the ferrite grains during aging.

  9. Tensile property of low carbon steel with gridding units

    NASA Astrophysics Data System (ADS)

    Wang, Chuanwei; Zhou, Hong; Zhang, Zhihui; Jing, Zhengjun; Cong, Dalong; Meng, Chao; Ren, Luquan

    2013-05-01

    Although much effort has been devoted to the mechanical properties of biomimetic coupled laser remelting (BCLR) processed steels, our understanding to the strengthening and toughening mechanisms of it has still remained unclear. To address it, here we studied the roles played by the gridding units of BCLR steels. Tensile tests show that the gridding units have a significant influence on the tensile properties. Interestingly, such an influence is essentially decided by the unit distance of gridding units. The strength increases with the unit distance narrowing while the ductility first increases with it up to a maximum then decreases. The mechanism behind these changes is attributed to the combined effects of the microstructure changes in the units and the stress transition throughout the BCLR samples.

  10. Microbial iron respiration can protect steel from corrosion.

    PubMed

    Dubiel, M; Hsu, C H; Chien, C C; Mansfeld, F; Newman, D K

    2002-03-01

    Microbiologically influenced corrosion (MC) of steel has been attributed to the activity of biofilms that include anaerobic microorganisms such as iron-respiring bacteria, yet the mechanisms by which these organisms influence corrosion have been unclear. To study this process, we generated mutants of the iron-respiring bacterium Shewanella oneidensis strain MR-1 that were defective in biofilm formation and/or iron reduction. Electrochemical impedance spectroscopy was used to determine changes in the corrosion rate and corrosion potential as a function of time for these mutants in comparison to the wild type. Counter to prevailing theories of MC, our results indicate that biofilms comprising iron-respiring bacteria may reduce rather than accelerate the corrosion rate of steel. Corrosion inhibition appears to be due to reduction of ferric ions to ferrous ions and increased consumption of oxygen, both of which are direct consequences of microbial respiration.

  11. Applicability of a Micromechanics Model Based on Actual Microstructure for Failure Prediction of DP Steels

    SciTech Connect

    Choi, Kyoo Sil; Soulami, Ayoub; Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2009-04-01

    In this paper, various micromechanics models based on actual microstructures of DP steels are examined in order to determine the reasonable range of martensite volume fraction where the methodology described in this study can be applied. For this purpose, various micromechanics-based finite element models are first created based on the actual microstructures of DP steels with different martensite volume fractions. These models are, then, used to investigate the influence of ductility of the constituent ferrite and martensite phases and also the influence of voids in the ferrite phase on the overall ductility of DP steels. The computational results indicate that there is a range of martensite volume fraction where the phase inhomogeneity between the ferrite and martensite phases has dominant effect on the overall ductility of DP steels, defeating the influence of the ductility of each phase and the voids in the ferrite phase, and that this phase inhomogeneity dominant region includes the range of marteniste volume fraction between 15% and 40%. Therefore, the methodology, adopted in this study, may be applied to DP steels within the phase inhomogeneity dominant region in tailoring the DP steel design for its intended purpose and desired properties.

  12. Nanoscale Cementite Precipitates and Comprehensive Strengthening Mechanism of Steel

    NASA Astrophysics Data System (ADS)

    Fu, Jie; Li, Guangqiang; Mao, Xinping; Fang, Keming

    2011-12-01

    This article summarizes the state of the art of the comprehensive strengthening mechanism of steel. By using chemical phase analysis, X-ray small-angle scattering (XSAS), room temperature organic (RTO) solution electrolysis and metal embedded sections micron-nano-meter characterization method, and high-resolution transmission electron microscopy (TEM) observation, the properties of nanoscale cementite precipitates in Ti microalloyed high-strength weathering steels produced by the thin slab continuous casting and rolling process were analyzed. Except nanoscale TiC, cementite precipitates with size less than 36 nm and high volume fraction were also found in Ti microalloyed high-strength weathering steels. The volume fraction of cementite with size less than 36 nm is 4.4 times as much as that of TiC of the same size. Cementite with high volume fraction has a stronger precipitation strengthening effect than that of nanoscale TiC, which cannot be ignored. The precipitation strengthening contributions of nanoscale precipitates of different types and sizes should be calculated, respectively, according to the mechanisms of shearing and dislocation bypass, and then be added with the contributions of solid solution strengthening and grain refinement strengthening. A formula for calculating the yield strength of low-carbon steel was proposed; the calculated yield strength considering the precipitation strengthening contributions of nanoscale precipitates and the comprehensive strengthening mechanism of steels matches the experimental results well. The calculated σ s = 630 to 676 MPa, while the examined σ s = 630 to 680 MPa. The reason that "ultrafine grain strengthening can not be directly added with dislocation strengthening or precipitation strengthening" and the influence of the phase transformation on steel strength were discussed. The applications for comprehensive strengthening theory were summarized, and several scientific questions for further study were pointed out.

  13. Review on Cold-Formed Steel Connections

    PubMed Central

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  14. Review on cold-formed steel connections.

    PubMed

    Lee, Yeong Huei; Tan, Cher Siang; Mohammad, Shahrin; Tahir, Mahmood Md; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed.

  15. Review on cold-formed steel connections.

    PubMed

    Lee, Yeong Huei; Tan, Cher Siang; Mohammad, Shahrin; Tahir, Mahmood Md; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  16. 38. Photocopy of photograph. STEEL PLANT, BOILERS UNDER CONSTRUCTION IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. Photocopy of photograph. STEEL PLANT, BOILERS UNDER CONSTRUCTION IN BOILER PLANT LOCATED EAST OF MAIN STEEL PLANT, 1909. (From the Bethlehem Steel Corporation collection, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  17. Pitting of stainless steel in an emergency service water system

    SciTech Connect

    Morgan, D.J.; Willertz, L.E.

    1994-12-31

    Pitting of AISI 321 grade stainless steel flex-hoses in an emergency service water system has been experienced recently, after 13 years of successful service. Failures of new hoses have occurred in as little as 4 months. This paper presents the authors analysis of the failures and discusses the primary suspected mechanisms, underdeposit pitting and microbiologically influenced corrosion (MIC). It also presents their approach for investigating suspected causes and developing an integrated plan to minimize its recurrence.

  18. Relationship between Material Properties and Local Formability of DP980 Steels

    SciTech Connect

    Choi, Kyoo Sil; Soulami, Ayoub; Li, Dongsheng; Sun, Xin; Khaleel, Mohammad A.; Xu, Le; Barlat, Frederic

    2012-04-24

    A noticeable degree of inconsistent forming behaviors has been observed for the 1st generation advanced high strength steels (AHSS) in production, and they appear to be associated with the inherent microstructural-level inhomogeneities for various AHSS. This indicates that the basic material property requirements and screening methods currently used for the mild steels and high strength low alloys (HSLA) are no longer sufficient for qualifying today’s AHSS. In order to establish more relevant material acceptance criteria for AHSS, the fundamental understandings on key mechanical properties and microstructural features influencing the local formability of AHSS need to be developed. For this purpose, in this study, DP980 was selected as model steels and eight different types of DP980 sheet steels were acquired from various steel suppliers. Various experiments were then performed on the eight different DP980 steels such as chemical composition analysis, static tensile test, hole expansion test, channel forming test. Scanning electron microscope (SEM) pictures of the DP980 steels were also obtained, and image processing tools were then adopted to those SEM pictures in order to quantify their various microstructural features. The results show that all DP980 steels show large discrepancy in their performance and that the tensile properties and hole expansion properties of these steels do not correlate with their local formability. According to the results up to date, it is not possible to correlate the microstructural features alone to the macroscopically measured deformation behaviors. In addition to image analysis, other experiments (i.e., nano-indentation test) are also planned to quantify the individual phase properties of the various DP steels.

  19. Direct gas-solid carbonation kinetics of steel slag and the contribution to in situ sequestration of flue gas CO(2) in steel-making plants.

    PubMed

    Tian, Sicong; Jiang, Jianguo; Chen, Xuejing; Yan, Feng; Li, Kaimin

    2013-12-01

    Direct gas-solid carbonation of steel slag under various operational conditions was investigated to determine the sequestration of the flue gas CO2 . X-ray diffraction analysis of steel slag revealed the existence of portlandite, which provided a maximum theoretical CO2 sequestration potential of 159.4 kg CO 2 tslag (-1) as calculated by the reference intensity ratio method. The carbonation reaction occurred through a fast kinetically controlled stage with an activation energy of 21.29 kJ mol(-1) , followed by 10(3) orders of magnitude slower diffusion-controlled stage with an activation energy of 49.54 kJ mol(-1) , which could be represented by a first-order reaction kinetic equation and the Ginstling equation, respectively. Temperature, CO2 concentration, and the presence of SO2 impacted on the carbonation conversion of steel slag through their direct and definite influence on the rate constants. Temperature was the most important factor influencing the direct gas-solid carbonation of steel slag in terms of both the carbonation conversion and reaction rate. CO2 concentration had a definite influence on the carbonation rate during the kinetically controlled stage, and the presence of SO2 at typical flue gas concentrations enhanced the direct gas-solid carbonation of steel slag. Carbonation conversions between 49.5 % and 55.5 % were achieved in a typical flue gas at 600 °C, with the maximum CO2 sequestration amount generating 88.5 kg CO 2 tslag (-1) . Direct gas-solid carbonation of steel slag showed a rapid CO2 sequestration rate, high CO2 sequestration amounts, low raw-material costs, and a large potential for waste heat utilization, which is promising for in situ carbon capture and sequestration in the steel industry.

  20. Anodized Steel Electrodes for Supercapacitors.

    PubMed

    Sagu, Jagdeep S; Wijayantha, K G Upul; Bohm, Mallika; Bohm, Siva; Kumar Rout, Tapan

    2016-03-01

    Steel was anodized in 10 M NaOH to enhance its surface texture and internal surface area for application as an electrode in supercapacitors. A mechanism was proposed for the anodization process. Field-emission gun scanning electron microscopy (FEGSEM) studies of anodized steel revealed that it contains a highly porous sponge like structure ideal for supercapacitor electrodes. X-ray photoelectron spectroscopy (XPS) measurements showed that the surface of the anodized steel was Fe2O3, whereas X-ray diffraction (XRD) measurements indicated that the bulk remained as metallic Fe. The supercapacitor performance of the anodized steel was tested in 1 M NaOH and a capacitance of 18 mF cm(-2) was obtained. Cyclic voltammetry measurements showed that there was a large psueudocapacitive contribution which was due to oxidation of Fe to Fe(OH)2 and then further oxidation to FeOOH, and the respective reduction of these species back to metallic Fe. These redox processes were found to be remarkably reversible as the electrode showed no loss in capacitance after 10000 cycles. The results demonstrate that anodization of steel is a suitable method to produce high-surface-area electrodes for supercapacitors with excellent cycling lifetime. PMID:26891093

  1. Anodized Steel Electrodes for Supercapacitors.

    PubMed

    Sagu, Jagdeep S; Wijayantha, K G Upul; Bohm, Mallika; Bohm, Siva; Kumar Rout, Tapan

    2016-03-01

    Steel was anodized in 10 M NaOH to enhance its surface texture and internal surface area for application as an electrode in supercapacitors. A mechanism was proposed for the anodization process. Field-emission gun scanning electron microscopy (FEGSEM) studies of anodized steel revealed that it contains a highly porous sponge like structure ideal for supercapacitor electrodes. X-ray photoelectron spectroscopy (XPS) measurements showed that the surface of the anodized steel was Fe2O3, whereas X-ray diffraction (XRD) measurements indicated that the bulk remained as metallic Fe. The supercapacitor performance of the anodized steel was tested in 1 M NaOH and a capacitance of 18 mF cm(-2) was obtained. Cyclic voltammetry measurements showed that there was a large psueudocapacitive contribution which was due to oxidation of Fe to Fe(OH)2 and then further oxidation to FeOOH, and the respective reduction of these species back to metallic Fe. These redox processes were found to be remarkably reversible as the electrode showed no loss in capacitance after 10000 cycles. The results demonstrate that anodization of steel is a suitable method to produce high-surface-area electrodes for supercapacitors with excellent cycling lifetime.

  2. Magnetic characterisation of duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Mészáros, I.

    2006-02-01

    Heat treatment-induced microstructural processes were studied by different non-destructive magnetic and mechanical material testing methods in the present work. A commercial SAF 2507 type superduplex stainless steel was investigated. This alloy contains about 40% metastable ferrite which can decompose to a sigma phase and secondary austenite due to heat treatment. All the mechanical, corrosion resistance and magnetic properties are strongly influenced by this microstructural changes. This study had two aims: to understand better the kinetics of the ferrite decomposition process and to study the application possibilities of the applied magnetic measurements. This paper presents an application possibility of the nonlinear harmonics analysis measurement and demonstrates the possibility to find a quantitative correlation between measured harmonics and mechanical properties obtained from destructive tests.

  3. High-temperature brazing of stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Heisman, R. M.; Mitchell, M. J.

    1978-01-01

    Prevention of iron contamination of platens is eliminated by placing alumina/silica ceramic-fiber blankets between platens and carbon-steel plate. Carbon-steel plates provide rigidity and improve heat transfer.

  4. Steel erected at A-3 Test Stand

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Workers erect the first fabricated steel girders to arrive at the A-3 Test Stand at Stennis Space Center. Steel work began at the construction site Oct. 29 and is scheduled to continue into next spring.

  5. Corrosion control of steel-reinforced concrete

    NASA Astrophysics Data System (ADS)

    Chung, D. D. L.

    2000-10-01

    The methods and materials for corrosion control of steel-reinforced concrete are reviewed. The methods are steel surface treatment, the use of admixtures in concrete, surface coating on concrete, and cathodic protection.

  6. Advances in Energy Conservation of China Steel Industry

    PubMed Central

    Sun, Wenqiang; Cai, Jiuju; Ye, Zhu

    2013-01-01

    The course, technical progresses, and achievements of energy conservation of China steel industry (CSI) during 1980–2010 were summarized. Then, the paper adopted e-p method to analyze the variation law and influencing factors of energy consumptions of large- and medium-scale steel plants within different stages. It is pointed out that energy consumption per ton of crude steel has been almost one half lower in these thirty years, with 60% as direct energy conservation owing to the change of process energy consumption and 40% as indirect energy conservation attributed to the adjustment of production structure. Next, the latest research progress of some key common technologies in CSI was introduced. Also, the downtrend of energy consumption per ton of crude steel and the potential energy conservation for CSI during 2011–2025 were forecasted. Finally, it is indicated that the key topic of the next 15 years' research on the energy conservation of CSI is the synergistic operation of material flow and energy flow. It could be achieved by the comprehensive study on energy flow network optimization, such as production, allocation, utilization, recovery, reuse, and resource, according to the energy quantity, quality, and user demand following the first and second laws of thermodynamics. PMID:23533344

  7. Advances in energy conservation of China steel industry.

    PubMed

    Sun, Wenqiang; Cai, Jiuju; Ye, Zhu

    2013-01-01

    The course, technical progresses, and achievements of energy conservation of China steel industry (CSI) during 1980-2010 were summarized. Then, the paper adopted e-p method to analyze the variation law and influencing factors of energy consumptions of large- and medium-scale steel plants within different stages. It is pointed out that energy consumption per ton of crude steel has been almost one half lower in these thirty years, with 60% as direct energy conservation owing to the change of process energy consumption and 40% as indirect energy conservation attributed to the adjustment of production structure. Next, the latest research progress of some key common technologies in CSI was introduced. Also, the downtrend of energy consumption per ton of crude steel and the potential energy conservation for CSI during 2011-2025 were forecasted. Finally, it is indicated that the key topic of the next 15 years' research on the energy conservation of CSI is the synergistic operation of material flow and energy flow. It could be achieved by the comprehensive study on energy flow network optimization, such as production, allocation, utilization, recovery, reuse, and resource, according to the energy quantity, quality, and user demand following the first and second laws of thermodynamics.

  8. Static Strain Aging Behavior of a Manganese-Silicon Steel After Single and Multi-stage Straining

    NASA Astrophysics Data System (ADS)

    Seraj, P.; Serajzadeh, S.

    2016-03-01

    In this work, static strain aging behavior of an alloy steel containing high amounts of silicon and manganese was examined while the influences of initial microstructure and pre-strain on the aging kinetics were evaluated as well. The rate of strain aging in a low carbon steel was also determined and compared with that occurred in the alloy steel. The rates of static strain aging in the steels were defined at room temperature and at 95 °C by means of double-hit tensile testing and hardness measurements. In addition, three-stage aging experiments at 80 °C were carried out to estimate aging behavior under multi-pass deformation processing. The results showed that in-solution manganese and silicon atoms could significantly affect the aging behavior of the steel and reduce the kinetics of static strain aging as compared to the low carbon steel. The initial microstructure also played an important role on the aging behavior. The rapidly cooled steel having mean ferrite grain size of 9.7 μm showed the least aging susceptibility index during the aging experiments. Accordingly, the activation energies for static strain aging were calculated as 93.2 and 85.7 kJ/mole for the alloy steel having fine and coarse ferrite-pearlite structures, respectively while it was computed as 79.1 kJ/mole for the low carbon steel with ferrite mean grain size of about 16.2 μm.

  9. ESF GROUND SUPPORT - STRUCTURAL STEEL ANALYSIS

    SciTech Connect

    T. Misiak

    1996-06-26

    The purpose and objective of this analysis are to expand the level of detail and confirm member sizes for steel sets included in the Ground Support Design Analysis, Reference 5.20. This analysis also provides bounding values and details and defines critical design attributes for alternative configurations of the steel set. One possible configuration for the steel set is presented. This analysis covers the steel set design for the Exploratory Studies Facility (ESF) entire Main Loop 25-foot diameter tunnel.

  10. Revisiting Stacking Fault Energy of Steels

    NASA Astrophysics Data System (ADS)

    Das, Arpan

    2016-02-01

    The stacking fault energy plays an important role in the transition of deformation microstructure. This energy is strongly dependent on the concentration of alloying elements and the temperature under which the alloy is exposed. Extensive literature review has been carried out and investigated that there are inconsistencies in findings on the influence of alloying elements on stacking fault energy. This may be attributed to the differences in chemical compositions, inaccuracy in measurements, and the methodology applied for evaluating the stacking fault energy. In the present research, a Bayesian neural network model is created to correlate the complex relationship between the extent of stacking fault energy with its influencing parameters in different austenitic grade steels. The model has been applied to confirm that the predictions are reasonable in the context of metallurgical principles and other data published in the open literature. In addition, it has been possible to estimate the isolated influence of particular variables such as nickel concentration, which exactly cannot in practice be varied independently. This demonstrates the ability of the method to investigate a new phenomenon in cases where the information cannot be accessed experimentally.

  11. Effects of elemental Sn on the properties and inclusions of the free-cutting steel

    NASA Astrophysics Data System (ADS)

    Chen, Shao-chun; Zhu, Rong; Xue, Li-qiu; Lin, Teng-chang; Li, Jing-she; Lin, Yang

    2015-02-01

    A new environment-friendly free-cutting steel alloyed with elemental Sn (Y20Sn) was developed to meet the requirements of machinability and mechanical properties according to GB/T8731—1988. The machinability of the steel is enhanced by the segregation of elemental Sn at grain boundaries. The effect of Sn segregation on intergranular brittle fracture at normal cutting temperature from 250°C to 400°C is confirmed. The formation mechanism of main inclusions MnS is influenced by the presence of Sn and the attachment of Sn around MnS itself as a surfactant, and this mechanism also explains the improvement in machinability and mechanical properties of the steel. In the steel, the relevant inclusions are mainly spherical or axiolitic, and are uniformly distributed in small volume. Such inclusions improve the machinability of the steel and do not impair the mechanical properties as well. Experimental results demonstrate that the appropriate content of Sn in the steel is 0.03wt% to 0.08wt%, and the remaining composition is close to that of standard Y20 steel.

  12. Cyclic Deformation of Advanced High-Strength Steels: Mechanical Behavior and Microstructural Analysis

    NASA Astrophysics Data System (ADS)

    Hilditch, Timothy B.; Timokhina, Ilana B.; Robertson, Leigh T.; Pereloma, Elena V.; Hodgson, Peter D.

    2009-02-01

    The fatigue properties of multiphase steels are an important consideration in the automotive industry. The different microstructural phases present in these steels can influence the strain life and cyclic stabilized strength of the material due to the way in which these phases accommodate the applied cyclic strain. Fully reversed strain-controlled low-cycle fatigue tests have been used to determine the mechanical fatigue performance of a dual-phase (DP) 590 and transformation-induced plasticity (TRIP) 780 steel, with transmission electron microscopy (TEM) used to examine the deformed microstructures. It is shown that the higher strain life and cyclic stabilized strength of the TRIP steel can be attributed to an increased yield strength. Despite the presence of significant levels of retained austenite in the TRIP steel, both steels exhibited similar cyclic softening behavior at a range of strain amplitudes due to comparable ferrite volume fractions and yielding characteristics. Both steels formed low-energy dislocation structures in the ferrite during cyclic straining.

  13. Evaluating cover depth of steel fiber reinforced concrete using impact-echo testing

    NASA Astrophysics Data System (ADS)

    Lin, Yu-Feng

    2014-04-01

    The purpose of this research is to estimate of the cover depth of steel fiber reinforced concrete using the impact-echo testing. In order to evaluate the security of the construction, usually need to estimate the cover depth of the reinforced concrete. At present, the examination technique of the cover depth of the reinforced concrete without the steel fiber is mainly applied in the magnetic and electrical methods, its rapid detection and good results. But the research of the reactive powder concrete be gradually progress, with the steel fiber concrete structure will be increased, if should still operate the examination with the magnetic and electrical methods, theoretically the steel fiber will have the interference to its electromagnetism field. Therefore, this research designs four kinds of reinforced concrete plate that include different steel fiber contents, to evaluate test results of estimate of the cover depth of the reinforcing bar. The results showed that: estimate of the cover depth of steel fiber reinforced concrete reinforcing bar using the impact-echo testing, the variety of the steel fiber content does not have much influence, the test measurement error within ± 10%, and the most important source of uncertainty is the velocity of concrete.

  14. The effect of metal microstructure on the initial attachment of Escherichia coli to 1010 carbon steel.

    PubMed

    Javed, M A; Stoddart, P R; McArthur, S L; Wade, S A

    2013-09-01

    Metallurgical features have been shown to play an important role in the attachment of microorganisms to metal surfaces. In the present study, the influence of the microstructure of as-received (AR) and heat-treated (HT) 1010 carbon steel on the initial attachment of bacteria was investigated. Heat treatment was carried out with the aim of increasing the grain size of the carbon steel coupons. Mirror-polished carbon steel coupons were immersed in a minimal medium inoculated with Escherichia coli (ATCC 25922) to investigate the early (15, 30 and 60 min) and relatively longer-term (4 h) stages of bacterial attachment. The results showed preferential colonisation of bacteria on the grain boundaries of the steel coupons. The bacterial attachment to AR steel coupons was relatively uniform compared to the HT steel coupons where an increased number of localised aggregates of bacteria were found. Quantitative analysis showed that the ratio of the total number of isolated (i.e., single) bacteria to the number of bacteria in aggregates was significantly higher on the AR coupons than the HT coupons. Longer-term immersion studies showed production of extracellular polymeric substances by the bacteria and corrosion at the grain boundaries on both types of steel coupon tested.

  15. Texture evolution in grain-oriented electrical steel during hot band annealing and cold rolling.

    PubMed

    Shin, S M; Birosca, S; Chang, S K; De Cooman, B C

    2008-06-01

    The optimization of magnetic and physical properties of electrical steel is imperative for many engineering applications. The key factors to improve magnetic properties are the steel composition as well as control of the crystallographic orientation and microstructure of the steel during processing. However, this requires careful control of processing at all stages of production. Under certain conditions of deformation and annealing, electrical steel can be produced to have favourable texture components. For grain-oriented (GO) electrical steels that are used in most transformer cores, a pronounced {110} <001> Goss texture plays a vital role to achieve low power losses and high permeability. Essentially, Goss texture develops during secondary re-crystallization in GO electrical steels; however, the mechanism of the abnormal Goss grain growth is still disputed in the literature. In the current study, the influence of the annealing conditions on the development of annealing, cold rolling and re-crystallization textures of hot-rolled GO electrical steel were investigated in detail following each processing step. Furthermore, the orientation data from electron backscatter diffraction were used to evaluate the orientation-dependent stored energy of deformed grains after hot rolling. In the light of new findings in the present study, annealing and deformation texture development mechanisms were critically reviewed.

  16. Texture evolution in grain-oriented electrical steel during hot band annealing and cold rolling.

    PubMed

    Shin, S M; Birosca, S; Chang, S K; De Cooman, B C

    2008-06-01

    The optimization of magnetic and physical properties of electrical steel is imperative for many engineering applications. The key factors to improve magnetic properties are the steel composition as well as control of the crystallographic orientation and microstructure of the steel during processing. However, this requires careful control of processing at all stages of production. Under certain conditions of deformation and annealing, electrical steel can be produced to have favourable texture components. For grain-oriented (GO) electrical steels that are used in most transformer cores, a pronounced {110} <001> Goss texture plays a vital role to achieve low power losses and high permeability. Essentially, Goss texture develops during secondary re-crystallization in GO electrical steels; however, the mechanism of the abnormal Goss grain growth is still disputed in the literature. In the current study, the influence of the annealing conditions on the development of annealing, cold rolling and re-crystallization textures of hot-rolled GO electrical steel were investigated in detail following each processing step. Furthermore, the orientation data from electron backscatter diffraction were used to evaluate the orientation-dependent stored energy of deformed grains after hot rolling. In the light of new findings in the present study, annealing and deformation texture development mechanisms were critically reviewed. PMID:18503668

  17. Steel erected at A-3 Test Stand

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Fabricated steel began arriving by truck Oct. 24 for construction of the A-3 Test Stand that will be used to test the engine for the nation's next generation of moon rockets. Within days workers from Lafayette Steel Erector Inc. began assembling the 16 steel stages needed on the foundation and footings poured in the previous year.

  18. Steeling and Resilience in Art Education

    ERIC Educational Resources Information Center

    Heise, Donalyn

    2014-01-01

    Steel is an incredibly strong alloy of iron and carbon. Due to its incredible strength and durability, this resilient material is commonly used for constructing buildings. The transitive verb "steeling" is defined in Miriam-Webster dictionary as "to fill with resolution or determination, as in, she 'steeled herself to face the…

  19. Fatigue crack propagation behavior of stainless steel welds

    NASA Astrophysics Data System (ADS)

    Kusko, Chad S.

    The fatigue crack propagation behavior of austenitic and duplex stainless steel base and weld metals has been investigated using various fatigue crack growth test procedures, ferrite measurement techniques, light optical microscopy, stereomicroscopy, scanning electron microscopy, and optical profilometry. The compliance offset method has been incorporated to measure crack closure during testing in order to determine a stress ratio at which such closure is overcome. Based on this method, an empirically determined stress ratio of 0.60 has been shown to be very successful in overcoming crack closure for all da/dN for gas metal arc and laser welds. This empirically-determined stress ratio of 0.60 has been applied to testing of stainless steel base metal and weld metal to understand the influence of microstructure. Regarding the base metal investigation, for 316L and AL6XN base metals, grain size and grain plus twin size have been shown to influence resulting crack growth behavior. The cyclic plastic zone size model has been applied to accurately model crack growth behavior for austenitic stainless steels when the average grain plus twin size is considered. Additionally, the effect of the tortuous crack paths observed for the larger grain size base metals can be explained by a literature model for crack deflection. Constant Delta K testing has been used to characterize the crack growth behavior across various regions of the gas metal arc and laser welds at the empirically determined stress ratio of 0.60. Despite an extensive range of stainless steel weld metal FN and delta-ferrite morphologies, neither delta-ferrite morphology significantly influence the room temperature crack growth behavior. However, variations in weld metal da/dN can be explained by local surface roughness resulting from large columnar grains and tortuous crack paths in the weld metal.

  20. Metallography of maraging 350 steel

    SciTech Connect

    Hutson, S.M.; Merten, C.W.

    1987-01-01

    A technique for etching maraging 350 steel with Glyceregia is described. Surface activation procedures are integral to this technique. Microstructural features revealed by this technique are compared with those obtained with Kalling's reagent, Fry's reagent, and 5% Nital, three etchants commonly used to reveal microstructures of maraging steels. Features which may be simultaneously revealed using Glyceregia include prior austenite grain boundaries, martensitic structure, precipitates, titanium carbo-nitrides, and reverted austenite. The other etchants examined in this investigation typically reveal only a few of the microstructural features detailed above at any one time. 11 refs., 10 figs., 2 tabs.

  1. Microstructure evolution and mechanical behavior of a high strength dual-phase steel under monotonic loading

    SciTech Connect

    Nesterova, E.V.; Bouvier, S.; Bacroix, B.

    2015-02-15

    Transmission electron microscopy (TEM) microstructures of a high-strength dual-phase steel DP800 have been examined after moderate plastic deformations in simple shear and uniaxial tension. Special attention has been paid to the effect of the intergranular hard phase (martensite) on the microstructure evolution in the near-grain boundary regions. Quantitative parameters of dislocation patterning have been determined and compared with the similar characteristics of previously examined single-phase steels. The dislocation patterning in the interiors of the ferrite grains in DP800 steel is found to be similar to that already observed in the single-phase IF (Interstitial Free) steel whereas the martensite-affected zones present a delay in patterning and display very high gradients of continuous (gradual) disorientations associated with local internal stresses. The above stresses are shown to control the work-hardening of dual-phase materials at moderate strains for monotonic loading and are assumed to influence their microstructure evolution and mechanical behavior under strain-path changes. - Highlights: • The microstructure evolution has been studied by TEM in a DP800 steel. • It is influenced by both martensite and dislocations in the initial state. • The DP800 steel presents a high work-hardening rate due to internal stresses.

  2. Interaction of uranium with in situ anoxically generated magnetite on steel.

    PubMed

    Rovira, Miquel; El Aamrani, Souad; Duro, Lara; Giménez, Javier; de Pablo, Joan; Bruno, Jordi

    2007-08-25

    In the high level nuclear waste repository concept, spent nuclear fuel is designed to be encapsulated in steel canisters. Thus, it is necessary to study the influence of the steel and/or its corrosion products on the behaviour of the radionuclides released from the fuel. In this sense, the main objective of this work is to contribute to the knowledge of the influence of the steel and/or its corrosion products on the uranium(VI) retention. To this aim, magnetite (Fe(3)O(4)) has been generated by anaerobic steel corrosion in an autoclave reactor at an overpressure of 8atm of H(2)(g). After characterisation by X-ray diffraction (XRD), the obtained corroded steel coupons were contacted, at two different H(2)(g) pressures (1atm and 7.6atm), with a U(VI) solution. The evolution of the uranium concentration in solution is determined and a study of the composition of the coupons at the end of the experiments is carried out. The main conclusion obtained from this work is that magnetite generated on a steel coupon is able not only to retain uranium via sorption, but also to reduce hexavalent to tetravalent uranium in a higher extent than commercial magnetite, thus, providing an effective retardation path to the migration of uranium (and, potentially, other actinides) out of the repository.

  3. Teaching Steel Connections Using an Interactive Virtual Steel Sculpture

    ERIC Educational Resources Information Center

    Moaveni, Saeed; Chou, Karen C.

    2015-01-01

    Steel connections play important roles in the integrity of a structure, and many structural failures are attributed to connection failures. Connections are the glue that holds a structure together. The failures of the Hartford Coliseum in 1977, the Hyatt Regency Hotel in Kansas City in 1980, and the I-35W Bridge in Minneapolis in 2007 are all…

  4. A study of microstructure, quasi-static response, fatigue, deformation and fracture behavior of high strength alloy steels

    NASA Astrophysics Data System (ADS)

    Kannan, Manigandan

    The history of steel dates back to the 17th century and has been instrumental in the betterment of every aspect of our lives ever since, from the pin that holds the paper together to the Automobile that takes us to our destination steel touches everyone every day. Path breaking improvements in manufacturing techniques, access to advanced machinery and understanding of factors like heat treatment, corrosion resistance have aided in the advancement in the properties of steel in the last few years. In this dissertation document, the results of a study aimed at the influence of alloy chemistry, processing and influence of the quasi static and fatigue behavior of seven alloy steels is discussed. The microstructure of the as-received steel was examined and characterized for the nature and morphology of the grains and the presence of other intrinsic features in the microstructure. The tensile, cyclic fatigue and bending fatigue tests were done on a fully automated closed-loop servo-hydraulic test machine at room temperature. The failed samples of high strength steels were examined in a scanning electron microscope for understanding the fracture behavior, especially the nature of loading be it quasi static, cyclic fatigue or bending fatigue . The quasi static and cyclic fatigue fracture behavior of the steels examined coupled with various factors contributing to failure are briefly discussed in light of the conjoint and mutually interactive influences of intrinsic microstructural effects, nature of loading, and stress (load)-deformation-microstructural interactions.

  5. Effects of Forming Induced Phase Transformation on Crushing Behavior of TRIP Steel

    SciTech Connect

    Liu, Wenning N.; Choi, Kyoo Sil; Soulami, Ayoub; Sun, Xin; Khaleel, Mohammad A.

    2010-04-15

    In this paper, results of finite element crash simulation are presented for a TRIP steel side rail with and without considering the phase transformation during forming operations. A homogeneous phase transformation model is adapted to model the mechanical behavior of the austenite-to-martensite phase. The forming process of TRIP steels is simulated with the implementation of the material model. The distribution and volume fraction of the martensite in TRIP steels may be greatly influenced by various factors during forming process and subsequently contribute to the behavior of the formed TRIP steels during the crushing process. The results indicate that, with the forming induced phase transformation, higher energy absorption of the side rail can be achieved. The phase transformation enhances the strength of the side rail

  6. Stress corrosion cracking of type 304L stainless steel core shroud welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Sanecki, J. E.; Zaluzec, N. J.; Yu, M. S.; Yang, T. T.

    1999-10-26

    Microstructural analyses by advanced metallographic techniques were conducted on mockup welds and a cracked BWR core shroud weld fabricated from Type 304L stainless steel. heat-affected zones of the shroud weld and mockup shielded-metal-arc welds were free of grain-boundary carbide, martensite, delta ferrite, or Cr depletion near grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the welds were significantly contaminated by fluorine and oxygen which migrate to grain boundaries. Significant oxygen contamination promotes fluorine contamination and suppresses classical thermal sensitization, even in Type 304 steels. Results of slow-strain-rate tensile tests indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of Type 304L stainless steel core shroud welds.

  7. Selection of rolling-element bearing steels for long-life application

    NASA Technical Reports Server (NTRS)

    Zaretsky, E. V.

    1986-01-01

    Nearly four decades of research in bearing steel metallurgy and processing have resulted in improvements in bearing life by a factor of 100 over that obtained in the early 1940's. For critical applications such as aircraft, these improvements have resulted in longer lived, more reliable commercial aircraft engines. Material factors such as hardness, retained austenite, grain size and carbide size, number, and area can influence rolling-element fatigue life. Bearing steel processing such as double vacuum melting can have a greater efect on bearing life than material chemistry. The selection and specification of a bearing steel is dependent on the integration of all these considerations into the bearing design and application. The paper reviews rolling-element fatigue data and analysis which can enable the engineer or metallurgist to select a rolling-element bearing steel for critical applications where long life is required.

  8. Evaluation of the Use of Complex Mineral Concentrate as a Modifier Steel

    NASA Astrophysics Data System (ADS)

    Gizatulin, R. A.; Fedoseev, S. N.; Dariev, R. S.

    2016-04-01

    Increasing customer demands for quality of the resulting metal, and in the first place, the impurities, metallurgists dictate need to develop new and improved technologies. Thus, a significant reduction in metal losses can be achieved by developing new complex alloy steels, special purpose, improving technology of their production and developing new technology of smelting to improve the physical, mechanical, foundry and operational characteristics by influencing the structure of the steel by modifying the liquid melt, change more favorable morphology of nonmetallic inclusions. For complex-alloyed steels expensive and scarce alloying elements Ti, Nb, Zr, etc., are used, which are inaccessible to conventional structural steels. In this regard, the paper also presents the results of applying of innovative modifiers containing alloying elements (Ti, Nb, Zr, etc.) based on mineral concentrates in the Tomsk region.

  9. Irradiation embrittlement of reactor pressure vessel steel outside the astm specification A508 CL2

    NASA Astrophysics Data System (ADS)

    Pachur, D.; Krawczynski, S. J.; Derz, H.; Pott, G.

    1990-04-01

    Radiation embrittlement of reactor pressure vessel steels is of considerable significance for safety engineering. Steel manufacturers must therefore comply with specifications defined by national design codes. The extent to which a steel deviating from the specification is influenced by irradiation is being examined under the German Research Programme on the Integrity of Reactor Components. Charpy-V specimens were taken from a forged steel block longitudinally and vertically to the direction of main deformation and irradiated in the FRJ-1 research reactor at a temperature of 288 °C corresponding to the operating temperature of power reactors. The neutron fluences obtained ranged between 0.8 × 10 19 and 8 × 10 19n/ cm2. Instrumented pendulum impact tests have been evaluated and the load signals measured were analysed, fitting and calculating transition temperature curves and trend curves.

  10. Dynamic performance of angle-steel concrete columns under low cyclic loading-II: parametric study

    NASA Astrophysics Data System (ADS)

    Zheng, Wenzhong; Ji, Jing

    2008-06-01

    Tests of nine angle-steel concrete column (ASCC) specimens under low cyclic loading are described in a companion paper (Zheng and Ji, 2008). In this paper, the skeleton curves from the numerical simulation are presented, and show good agreement with the test results. Furthermore, parametric studies are conducted to explore the influence of factors such as the axial compression ratio, shear steel plate ratio, steel ratio, prismatic concrete compression strength, yield strength of angle steel and shear span ratio, etc., on the monotonic load-displacement curves of the ASCCs. Based on a statistical analysis of the calculated results, hysteretic models for load-displacement and moment-curvature are proposed, which agree well with the test results. Finally, some suggestions concerning the conformation of ASCCs are proposed, which could be useful in engineering practice.

  11. Superhard Nanocrystalline Homometallic Stainless Steel on Steel for Seamless Coatings

    NASA Technical Reports Server (NTRS)

    Tobin, Eric J.; Hafley, R. (Technical Monitor)

    2002-01-01

    The objective of this work is to deposit nanocrystalline stainless steel onto steel substrates (homometallic) for enhanced wear and corrosion resistance. Homometallic coatings provide superior adhesion, and it has been shown that ultrafine-grained materials exhibit the increased hardness and decreased permeability desired for protective coatings. Nanocrystals will be produced by controlling nucleation and growth and use of an ion beam during deposition by e-beam evaporation or sputtering. Phase I is depositing 31 6L nanocrystalline stainless steel onto 31 6L stainless steel substrates. These coatings exhibit hardnesses comparable to those normally obtained for ceramic coatings such ZrO2, and possess the superior adhesion of seamless, homometallic coatings. Hardening the surface with a similar material also enhances adhesion, by avoiding problems associated with thermal and lattice mismatch. So far we have deposited nanocrystalline homometallic 316L stainless steel coatings by varying the ions and the current density of the ion beams. For all deposition conditions we have produced smooth, uniform, superhard coatings. All coatings exhibit hardness of at least 200% harder than that of bulk materials. Our measurements indicate that there is a direct relationship between nanohardness and the current density of the ion beam. Stress measurements indicate that stress in the films is increasingly proportional to current density of the ion beam. TEM, XPS, and XRD results indicate that the coated layers consist of FCC structure nanocrystallites with a dimension of about 10 to 20 nm. The Ni and Mo concentration of these coating are lower than those of bulk 316L but the concentration of Cr is higher.

  12. Mechanical properties of steels with a microstructure of bainite/martensite and austenite islands

    NASA Astrophysics Data System (ADS)

    Syammach, Sami M.

    martensite volume fraction increased the strength of the steel. Strain hardening results showed that increasing the martensite volume fraction increased the strain hardening exponent while bainite decreased the strain hardening behavior. Austenite was found to slightly increase the strain hardening behavior. Hole-expansion tests showed hole expansion ratios ranging from 20 pct to 45 pct. Increasing the bainite volume fraction was found to increase the hole-expansion ratio. Increasing the martensite volume fraction was found to decrease the hole-expansion ratio. Overall, each of the heat treatments resulted in a steel with attractive properties, and the results showed how the microstructure of bainite, martensite, and austenite influences the mechanical properties of this type of steels.

  13. Preformed posterior stainless steel crowns: an update.

    PubMed

    Croll, T P

    1999-02-01

    For almost 50 years, dentists have used stainless steel crowns for primary and permanent posterior teeth. No other type of restoration offers the convenience, low cost, durability, and reliability of such crowns when interim full-coronal coverage is required. Preformed stainless steel crowns have improved over the years. Better luting cements have been developed and different methods of crown manipulation have evolved. This article reviews stainless steel crown procedures for primary and permanent posterior teeth. Step-by-step placement of a primary molar stainless steel crown is documented and permanent molar stainless steel crown restoration is described. A method for repairing a worn-through crown also is reviewed.

  14. Advanced sheet steels for automotive applications

    NASA Astrophysics Data System (ADS)

    Fekete, James R.; Strugala, Donald C.; Yao, Zhicong

    1992-01-01

    Vacuum degassing has recently been used by sheet steel producers to improve their products' ductility and strength. Carbon contents can be reduced by an order of magnitude to less than 0.0030 wt.%. Through careful alloying and processing, a range of new steel products has been developed for the automotive industry. These products include interstitial-free, deep-drawing-quality steels; formable, high-strength, interstitial-free steels; and bake-hardenable steels. This article summarizes the chemistry and processing needed to produce these products.

  15. Products of steel slags an opportunity to save natural resources.

    PubMed

    Motz, H; Geiseler, J

    2001-01-01

    In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or

  16. Imaging molten steel flow profiles

    NASA Astrophysics Data System (ADS)

    Binns, R.; Lyons, A. R. A.; Peyton, A. J.; Pritchard, W. D. N.

    2001-08-01

    Control of delivery of molten steel in continuous casting is critical in order to ensure stability of the meniscus and satisfactory mould flow patterns, which in turn are determinants of cleanness and surface quality of steel. Considerable effort has been expended over the last ten years on optimizing the design of the metal delivery system, particularly the pouring nozzle, in order to allow the consistent production of high quality steel at a high throughput. This paper looks forward to possible systems that are capable of tomographically imaging the distribution of molten steel flows in these applications. The paper will concentrate on the feasibility of using electromagnetic methods. The paper will present some initial results; an overview of the applied image reconstruction process will also be included. The paper will conclude with a discussion of possible future developments, such as the use of a tomographic or multi-frequency approach, future research on the reconstruction image procedures and the potential for visualization and flow measurement. There is a need for further research in this area and some priority areas for future work will be suggested.

  17. Precision machining of steel decahedrons

    NASA Technical Reports Server (NTRS)

    Abernathy, W. J.; Sealy, J. R.

    1972-01-01

    Production of highly accurate decahedron prisms from hardened stainless steel is discussed. Prism is used to check angular alignment of mounting pads of strapdown inertial guidance system. Accuracies obtainable using recommended process and details of operation are described. Photographic illustration of production device is included.

  18. Researches upon the cavitation erosion behaviour of austenite steels

    NASA Astrophysics Data System (ADS)

    Bordeasu, I.; Popoviciu, M. O.; Mitelea, I.; Salcianu, L. C.; Bordeasu, D.; Duma, S. T.; Iosif, A.

    2016-02-01

    Paper analyzes the cavitation erosion behavior of two stainless steels with 100% austenitic structure but differing by the chemical composition and the values of mechanical properties. The research is based on the MDE(t) and MDER(t) characteristic curves. We studied supplementary the aspect of the eroded areas by other to different means: observations with performing optical microscopes and roughness measurements. The tests were done in the T2 vibratory facility in the Cavitation Laboratory of the Timisoara Polytechnic University. The principal purpose of the study is the identification of the elements influencing significantly the cavitation erosion resistance. It was established the effect of the principal chemical components (determining the proportion of the structural components in conformity the Schaffler diagram) upon the cavitation erosion resistance. The results of the researches present the influence of the proportion of unstable austenite upon cavitation erosion resistance. The stainless steel with the great proportion of unstable austenite has the best behavior. The obtained conclusion are important for the metallurgists which realizes the stainless steels used for manufacturing the runners of hydraulic machineries (turbines and pumps) with increased resistance to cavitation attack.

  19. Control method for steel strip roughness in Two-stand temper mill rolling

    NASA Astrophysics Data System (ADS)

    Li, Rui; Zhang, Qingdong; Zhang, Xiaofeng; Yu, Meng; Wang, Bo

    2015-05-01

    How to control surface roughness of steel strip in a narrow range for a long time has become an important question because surface roughness would significantly influence the appearance of the products. However, there are few effective solutions to solve the problem currently. In this paper, considering both asperities of work roll pressing in and squeezing the steel strip, two asperity contact models including squeezing model and pressing in model in a two-stand temper mill rolling are established by using finite element method (FEM). The simulation investigates the influences of multiple process parameters, such as work roll surface roughness, roll radius and roll force on the surface roughness of steel strip. The simulation results indicate that work rolls surface roughness and roll force play important roles in the products; furthermore, the effect of roll force in the first stand is opposite to the second. According to the analysis, a control method for steel strip surface roughness in a narrow range for a long time is proposed, which applies higher work roll roughness in the first stand and lower roll roughness in the second to make the steel strip roughness in a required narrow range. In the later stage of the production, decreasing the roll force in the first stand and increasing the roll force in the second stand guarantee the steel strip roughness relatively stable in a long time. The following experimental measurements on the surface topography and roughness of the steel strips during the whole process are also conducted. The results validate the simulation conclusions and prove the effect of the control method. The application of the proposed method in the steel strip production shows excellent performance including long service life of work roll and high finished product rate.

  20. Investigation of corrosion of welded joints of austenitic and duplex stainless steels

    NASA Astrophysics Data System (ADS)

    Topolska, S.

    2016-08-01

    Investigation of corrosion resistance of materials is one of the most important tests that allow determining their functional properties. Among these tests the special group consist electrochemical investigations, which let to accelerate the course of the process. These investigations allow rapidly estimating corrosion processes occurring in metal elements under the influence of the analysed environment. In the paper are presented results of investigations of the resistance to pitting corrosion of the steel of next grades: austenitic 316L and duplex 2205. It was also analysed the corrosion resistance of welded joints of these grades of steel. The investigations were conducted in two different corrosion environments: in the neutral one (3.5 % sodium chloride) and in the aggressive one (0.1 M sulphuric acid VI). The obtained results indicate different resistance of analysed grades of steel and their welded joints in relation to the corrosion environment. The austenitic 316L steel characterizes by the higher resistance to the pitting corrosion in the aggressive environment then the duplex 2205 steel. In the paper are presented results of potentiodynamic tests. They showed that all the specimens are less resistant to pitting corrosion in the environment of sulphuric acid (VI) than in the sodium chloride one. The 2205 steel has higher corrosion resistance than the 316L stainless steel in 3.5% NaCl. On the other hand, in 0.1 M H2SO4, the 316L steel has a higher corrosion resistance than the 2205 one. The weld has a similar, very good resistance to pitting corrosion like both steels.

  1. 60 Years of duplex stainless steel applications

    SciTech Connect

    Olsson, J.; Liljas, M.

    1994-12-31

    In this paper the history of wrought duplex stainless steel development and applications is described. Ferritic-austenitic stainless steels were introduced only a few decades after stainless steels were developed. The paper gives details from the first duplex stainless steels in the 1930`s to the super duplex stainless steel development during the 1980`s. During the years much effort has been devoted to production and welding metallurgy as well as corrosion research of the duplex stainless steels. Therefore, duplex stainless steels are to-day established in a wide product range. Numerous important applications are exemplified. In most cases the selection of a duplex steel has been a result of the combination high strength excellent corrosion resistance. In the pulp and paper industry the most interesting use is as vessel material in digesters. For chemical process industry, the duplex steels are currently used in heat exchangers. The largest application of duplex steels exists in the oil and gas/offshore industry. Hundreds of kms of pipelines are installed and are still being installed. An increased use of duplex steels is foreseen in areas where the strength is of prime importance.

  2. STEFINS: a steel freezing integral simulation program

    SciTech Connect

    Frank, M.V.

    1980-09-01

    STEFINS (STEel Freezing INtegral Simulation) is a computer program for the calculation of the rate of solidification of molten steel on solid steel. Such computations arize when investigating core melt accidents in fast reactors. In principle this problem involves a coupled two-dimensional thermal and hydraulic approach. However, by physically reasonable assumptions a decoupled approach has been developed. The transient solidification of molten steel on a cold wall is solved in the direction normal to the molten steel flow and independent from the solution for the molten steel temperature and Nusselt number along the direction of flow. The solutions to the applicable energy equations have been programmed in cylindrical and slab geometries. Internal gamma heating of steel is included.

  3. Fatigue crack growth in metastable austenitic stainless steels

    SciTech Connect

    Mei, Z.; Chang, G.; Morris, J.W. Jr.

    1988-06-01

    The research reported here is an investigation of the influence of the mechanically induced martensitic transformation on the fatigue crack growth rate in 304-type steels. The alloys 304L and 304LN were used to test the influence of composition, the testing temperatures 298 K and 77 K were used to study the influence of test temperature, and various load ratios (R) were used to determine the influence of the load ratio. It was found that decreasing the mechanical stability of the austenite by changing composition or lowering temperature decreases the fatigue crack growth rate. The R-ratio effect is more subtle. The fatigue crack growth rate increases with increasing R-ratio, even though this change increases the martensite transformation. Transformation-induced crack closure can explain the results in the threshold regime, but cannot explain the R-ratio effect at higher cyclic stress intensities. 26 refs., 6 figs.

  4. Mechanical Behavior of Two High Strength Alloy Steels Under Conditions of Cyclic Tension

    NASA Astrophysics Data System (ADS)

    Srivatsan, T. S.; Manigandan, K.; Sastry, S.; Quick, T.; Schmidt, M. L.

    2014-01-01

    The results of a recent study aimed at understanding the conjoint influence of load ratio and microstructure on the high cycle fatigue properties and resultant fracture behavior of two high strength alloy steels is presented and discussed. Both the chosen alloy steels, i.e., 300M and Tenax™ 310 have much better strength and ductility properties to offer in comparison with the other competing high strength steels having near similar chemical composition. Test specimens were precision machined from the as-provided stock of each steel. The machined specimens were deformed in both uniaxial tension and cyclic fatigue under conditions of stress control. The test specimens of each alloy steel were cyclically deformed over a range of maximum stress at two different load ratios and the number of cycles to failure recorded. The specific influence of load ratio on cyclic fatigue life is presented and discussed keeping in mind the maximum stress used during cyclic deformation. The fatigue fracture surfaces were examined in a scanning electron microscope to establish the macroscopic mode and to concurrently characterize the intrinsic features on the fracture surface. The conjoint influence of nature of loading, maximum stress, and microstructure on cyclic fatigue life is discussed.

  5. Unilateral buckling of elastically restrained rectangular mild steel plates

    NASA Astrophysics Data System (ADS)

    Smith, S. T.; Bradford, M. A.; Oehlers, D. J.

    This paper considers the elastic unilateral buckling of rectangular mild steel plates that are restrained elastically and subjected to bending and axial actions. A variational formulation of the Ritz method using linear combinations of harmonic functions for the buckling deformations is used to establish an eigenproblem to determine the plate local buckling coefficients. The motivation for the study is the retrofit of reinforced concrete beams by gluing and then bolting steel plates to the sides of the beam. Such plates, when acting compositely with the concrete beam, are subjected to predominantly bending and axial actions which may cause unilateral local buckling. Whereas the bolts provide complete restraint against buckling at discrete points, the glue may also inhibit local buckling between these nodal points since it acts as a continuous elastic restraint. The influence of the glue stiffness, support conditions and plate proportions on the unilateral buckling of such plates are assessed.

  6. Investigations on the sintering response of steel-ceramic composites

    NASA Astrophysics Data System (ADS)

    Baumgart, C.; Weigelt, C.; Krüger, L.; Aneziris, C. G.

    2016-07-01

    Purpose of this article is the evaluation of the influence of sintering parameters on the microstructure evolution and mechanical properties of pressureless sintered metal matrix composites consisting of metastable 16Cr7Mn7Ni-steel with 0 or 5 vol.% magnesia partially stabilized zirconia (Mg-PSZ) particles. The materials were prepared from powder raw materials via extrusion at ambient temperature. Three different temperatures between 1280 °C and 1380 °C and two varying dwell times of 40 min and 120 min at maximum temperature were applied. Both, tensile and compression tests are conducted at quasi-static strain rates for comparison of strength level, deformability and energy absorption capability. The results are discussed with regard to the porosity of the specimens, the interface between steel and ceramic, the TRansformation Induced Plasticity (TRIP)-effect occurrence and the failure behavior.

  7. Mechanical behaviour of TWIP steel under shear loading

    NASA Astrophysics Data System (ADS)

    Vincze, G.; Butuc, M. C.; Barlat, F.

    2016-08-01

    Twinning induced plasticity steels (TWIP) are very good candidate for automotive industry applications because they potentially offer large energy absorption before failure due to their exceptional strain hardening capability and high strength. However, their behaviour is drastically influenced by the loading conditions. In this work, the mechanical behaviour of a TWIP steel sheet sample was investigated at room temperature under monotonic and reverse simple shear loading. It was shown that all the expected features of load reversal such as Bauschinger effect, transient strain hardening with high rate and permanent softening, depend on the prestrain level. This is in agreement with the fact that these effects, which occur during reloading, are related to the rearrangement of the dislocation structure induced during the predeformation. The homogeneous anisotropic hardening (HAH) approach proposed by Barlat et al. (2011) [1] was successfully employed to predict the experimental results.

  8. Precipitation and cavity formation in austenitic stainless steels during irradiation

    SciTech Connect

    Lee, E.H.; Rowcliffe, A.F.; Mansur, L.K.

    1981-01-01

    Microstructural evolution in austenitic stainless steels subjected to displacement damage at high temperature is strongly influenced by the interactions between helium atoms and second phase particles. Cavity nucleation occurs by the trapping of helium at partially coherent particle-matrix interfaces. The recent precipitate point defect collector theory describes the more rapid growth of precipitate-attached cavities compared to matrix cavities where the precipitate-matrix interface collects point defects to augment the normal point deflect flux to the cavitry. Data are presented which support these ideas. It is shown that during nickel ion irradiation of a titanium-modified stainless steel at 675/sup 0/C the rate of injection of helium has a strong effect on the total swelling and also on the nature and distribution of precipitate phases.

  9. Frictional conditions between alloy AA6060 aluminium and tool steel

    SciTech Connect

    Wideroee, Fredrik; Welo, Torgeir

    2011-05-04

    The frictional conditions in the new process of screw extrusion of aluminium have been investigated. The contact behaviour between the aluminum alloy and the tool steel in the extruder is vital for understanding the extrusion process. Using a compressive-rotational method for frictional measurements the conditions for unlubricated sticking friction between aluminum alloy AA6060 and tool steel at different combinations of temperatures and pressures have been investigated. In this method the samples in the form of disks are put under hydrostatic pressure while simultaneously being rotated at one end. Pins made from contrast material have been inserted into the samples to measure the deformation introduced. This approach along with 3D simulations form a method for determining the frictional conditions. The paper describes the test method and the results. It was found that the necessary pressure for sticking to occur between the aluminum AA6060 and the different parts of the extruder is heavily influenced by the temperature.

  10. Bending Fatigue of Carburized Steel at Very Long Lives

    NASA Astrophysics Data System (ADS)

    Nelson, D. V.; Long, Z.

    2016-01-01

    The bending fatigue behavior of two carburized steels is investigated for lives between approximately 105 and 108 cycles. Cracks are observed to start at sub-surface inclusions and develop features on fracture surfaces resembling "fish eyes" in appearance. This type of sub-surface cracking tends to govern fatigue strength at long lives. Previous studies of "fish eye" fatigue in carburized steel have been relatively few and have mainly considered failures originating at depths beneath a carburized case, where compressive residual stresses are minimal and hardness values approach those in the core. This study provides fatigue data for cracks originating within cases at various depths where compressive residual stresses are substantial and hardness is much higher than in the core. Fatigue strength is predicted by a simple model, accounting for the influence of residual stresses and hardness values at the different depths at which cracks started. Predictions of fatigue strength are compared with data generated in this study.

  11. Comparative Structural Strength Research of Hardened Carbon Steel and Hot-Rolled Alloy Steel

    NASA Astrophysics Data System (ADS)

    Bogomolov, A. V.; Zhakupov, A. N.; Kanayev, A. T.; Sikach, I. A.; Tugumov, K. K.

    2016-08-01

    Experiments on quantitative evaluation of fatigue strength showed that St5ps and St5sp carbon steels with A400 strength class can be fully applied for erection of constructions and buildings having cyclical loads during operation. Study of corrosion resistance of hardened carbon steel in comparison with hot-rolled alloy steel consists in difference in structures and hence, difference in intensity of electric and chemical processes featuring presence of steel in concrete. Structure of St5sp steel with A400 strength class in surface area has significantly less corrosion rate than ferritic-perlitic structure of 35GS steel with A400 strength class.

  12. Estimation Model for Magnetic Properties of Stamped Electrical Steel Sheet

    NASA Astrophysics Data System (ADS)

    Kashiwara, Yoshiyuki; Fujimura, Hiroshi; Okamura, Kazuo; Imanishi, Kenji; Yashiki, Hiroyoshi

    Less deterioration in magnetic properties of electrical steel sheets in the process of stamping out iron-core are necessary in order to maintain its performance. First, the influence of plastic strain and stress on magnetic properties was studied by test pieces, in which plastic strain was added uniformly and residual stress was not induced. Because the influence of plastic strain was expressed by equivalent plastic strain, at each equivalent plastic strain state the influence of load stress was investigated. Secondly, elastic limit was determined about 60% of macroscopic yield point (MYP), and it was found to agree with stress limit inducing irreversible deterioration in magnetic properties. Therefore simulation models, where beyond elastic limit plastic deformation begins and magnetic properties are deteriorated steeply, are proposed. Besides considered points in the deformation analysis are strain-rate sensitivity of flow stress, anisotropy under deformation, and influence of stress triaxiality on fracture. Finally, proposed models have been shown to be valid, because magnetic properties of 5mm width rectangular sheets stamped out from non-oriented electrical steel sheet (35A250 JIS grade) can be estimated with good accuracy. It is concluded that the elastic limit must be taken into account in both stamping process simulation and magnetic field calculation.

  13. [The industrial environment in the electric-furnace steel smelting, converter and open-hearth furnace methods of manufacturing manganese-alloyed steels].

    PubMed

    Karnaukh, N G; Petrov, G A; Gapon, V A; Poslednichenko, I P; Shmidt, S E

    1992-01-01

    Inspection of the environment in manganese-alloyed steel production showed inadequate hygienic conditions of the technological processes employed. Air was more polluted by manganese oxides during the oxygen-converter process though their highest concentrations, 38 times exceeding the MAS, appeared during the casting of steel. An electric furnace coated by dust-noise-proof material and gas cleaning is preferable from a hygienic point of view. The influence of unfavourable microclimate, intensive infrared irradiation and loud noise on workers necessitates automation and mechanization of the process in order to improve the working conditions.

  14. Steel project fact sheet: Steel reheating for further processing

    SciTech Connect

    1998-04-01

    Steel reheating is an energy-intensive process requiring uniform temperature distribution within reheating furnaces. Historically, recuperators have ben used to preheat combustion air, thereby conserving energy. More recent innovations include oxygen enrichment and the use of regenerative burners, which provide higher preheat air temperatures than recuperators. These processes have limitations such as equipment deterioration, decreasing energy efficiency over time, high maintenance costs, and increased NO{sub x} emissions with increased air preheat temperature, unless special equipment is used. Praxair, Inc., supplier of oxygen and other industrial gases to the steel industry, proposes to introduce an innovative oxy-fuel burner technology (using 100% oxygen) to the steel reheating industry. Oxy-fuel combustion reduces or eliminates nitrogen in combustion air and substantially reduces waste heat carried out with flue gas. Based on technology currently used in the glass, hazardous waste, and aluminum industries, Praxair has developed and patented low temperature, oxy-fuel burners that can be used in high temperature industrial furnaces where temperature uniformity is critical and extremely low NO{sub x} emissions are desired. The technical goal of the project is to demonstrate the use of oxy-fuel burners in a slab reheat furnace while reducing energy consumption by 45% and NO{sub x} emissions by 90% within the converted furnace zones. Successful implementation of this technology also will eliminate the need to periodically replace recuperators and install NO{sub x} removal equipment.

  15. Weldability of corrosion-resistant high-nitrogen austenitic Kh22AG16N8M-type steels

    NASA Astrophysics Data System (ADS)

    Bannykh, O. A.; Blinov, V. M.; Kostina, M. V.; Blinov, E. V.; Zvereva, T. N.

    2007-10-01

    The influence of thermal treatment on the structures and mechanical properties of welds of corrosion-resistant high-nitrogen austenitic 05Kh22AG16N8M-type steels is studied. In these steels, austenite is found to be highly resistant to discontinuous precipitation and the formation of σ phase and δ ferrite upon cooling regardless of the temperature of heating for quenching (from 900 to 1250°C) and the cooling conditions (water, air, furnace). Welding of these steels can produce high-strength welds with an enhanced impact toughness.

  16. Application of a cosmetic additive as an eco-friendly inhibitor for mild steel corrosion in HCl solution.

    PubMed

    Liao, Liu Li; Mo, Shi; Lei, Jing Lei; Luo, Hong Qun; Li, Nian Bing

    2016-07-15

    The use of the cosmetic ingredient cocamidopropylamine oxide (CAO) to inhibit the corrosion of steel in 0.5mol/LHCl is investigated. Electrochemical and weight loss methods were used to evaluate the inhibiting effect of CAO and the influences of inhibitor concentration and temperature were determined. It was found that CAO acted as a mix-type inhibitor and was adsorbed chemically onto the steel in HCl solution, and the maximum inhibition efficiency was found at critical micelle concentration (CMC) of CAO in tested corrosive media. Moreover, it was speculated that relationships of the two adsorption sites of the inhibitor and steel surface were different.

  17. A mortality study among mild steel and stainless steel welders.

    PubMed

    Moulin, J J; Wild, P; Haguenoer, J M; Faucon, D; De Gaudemaris, R; Mur, J M; Mereau, M; Gary, Y; Toamain, J P; Birembaut, Y

    1993-03-01

    A mortality study was carried out in conjunction with the European mortality study among welders coordinated by the International Agency for Research on Cancer (IARC). The study was aimed at assessing risks for lung cancer in relation to exposure to asbestos, welding fumes containing chromium and nickel, and tobacco smoke. The study included a cohort of 2721 welders and an internal comparison group of 6683 manual workers employed in 13 factories in France. The mortality of the two cohorts was studied from 1975 to 1988 by the historical prospective method. Job histories of welders were traced including welding processes used, metals welded, and proportion of worktime spent in welding. Data on smoking habits were collected from medical records. The observed number of deaths were compared with those expected (standardised mortality ratio (SMR)) based on national rates with adjustments for age, sex, and calendar time. The smoking habits of 87% of the whole study population were known. The distribution of welders and controls according to smoking was not statistically different. The overall mortality was slightly higher for welders (SMR = 1.02, 95% confidence interval (95% CI) 0.89-1.18) than for controls (SMR = 0.91, 95% CI 0.84-0.99). For lung cancer, the SMR was 1.24 (95% CI 0.75-1.94) for welders, whereas the corresponding value was lower for controls (SMR = 0.94, 95% CI 0.68-1.26). The SMR for lung cancer was 1.59 among non-shipyard mild steel welders (95% CI 0.73-3.02). This contrasted with the results for all stainless steel welders (SMR = 0.92, 95% CI 0.19-2.69), and for stainless steel welders predominantly exposed to chromium VI (SMR = 1.03, 95% CI 0.12-3.71). Moreover, SMRs for lung cancer for mild steel welders tended to increase with duration of exposure and time since first exposure, leading to significant excesses for duration > or = 20 years and latency > or = 20 years. Such a pattern was not found for stainless steel welders.

  18. A mortality study among mild steel and stainless steel welders.

    PubMed Central

    Moulin, J J; Wild, P; Haguenoer, J M; Faucon, D; De Gaudemaris, R; Mur, J M; Mereau, M; Gary, Y; Toamain, J P; Birembaut, Y

    1993-01-01

    A mortality study was carried out in conjunction with the European mortality study among welders coordinated by the International Agency for Research on Cancer (IARC). The study was aimed at assessing risks for lung cancer in relation to exposure to asbestos, welding fumes containing chromium and nickel, and tobacco smoke. The study included a cohort of 2721 welders and an internal comparison group of 6683 manual workers employed in 13 factories in France. The mortality of the two cohorts was studied from 1975 to 1988 by the historical prospective method. Job histories of welders were traced including welding processes used, metals welded, and proportion of worktime spent in welding. Data on smoking habits were collected from medical records. The observed number of deaths were compared with those expected (standardised mortality ratio (SMR)) based on national rates with adjustments for age, sex, and calendar time. The smoking habits of 87% of the whole study population were known. The distribution of welders and controls according to smoking was not statistically different. The overall mortality was slightly higher for welders (SMR = 1.02, 95% confidence interval (95% CI) 0.89-1.18) than for controls (SMR = 0.91, 95% CI 0.84-0.99). For lung cancer, the SMR was 1.24 (95% CI 0.75-1.94) for welders, whereas the corresponding value was lower for controls (SMR = 0.94, 95% CI 0.68-1.26). The SMR for lung cancer was 1.59 among non-shipyard mild steel welders (95% CI 0.73-3.02). This contrasted with the results for all stainless steel welders (SMR = 0.92, 95% CI 0.19-2.69), and for stainless steel welders predominantly exposed to chromium VI (SMR = 1.03, 95% CI 0.12-3.71). Moreover, SMRs for lung cancer for mild steel welders tended to increase with duration of exposure and time since first exposure, leading to significant excesses for duration > or = 20 years and latency > or = 20 years. Such a pattern was not found for stainless steel welders. PMID:8457490

  19. Longer Life for Steel Structures

    NASA Technical Reports Server (NTRS)

    1990-01-01

    IC 531 is a coating manufactured and marketed by Inorganic Coatings, Inc. The coating was developed by Goddard to protect structures at Kennedy Space Center. It is a high ratio potassium silicate formula. The coating is water based, nontoxic, and nonflammable. It generates no volatile organic compounds nor hazardous chemical waste, and bonds to steel in 30 minutes. At the present time, no one can say for sure how long IC 531's effective lifetime is. Some of the original Goddard test applications of 1976 are still going strong after lengthy exposure to the Sun, salt and moisture. Says IC in company literature: 'IC 531 offers virtually permanent protection for steel. We predict it will protect structures for well beyond 25 years. If necessary, it is infinitely maintainable; if damaged, it can easily be touched up with more IC 531.'

  20. Steel Industry Energy Bandwidth Study

    SciTech Connect

    none,

    2004-10-01

    ITP conducted a study on energy use and potential savings, or "bandwidth" study, in major steelmaking processes. Intended to provide a realistic estimate of the potential amount of energy that can be saved in an industrial process, the "bandwidth" refers to the difference between the amount of energy that would be consumed in a process using commercially available technology versus the minimum amount of energy needed to achieve those same results based on the 2nd law of thermodynamics. The Steel Industry Energy Bandwidth Study (PDF 133 KB) also estimates steel industry energy use in the year 2010, and uses that value as a basis for comparison against the minimum requirements. This energy savings opportunity for 2010 will aid focus on longer term R&D.

  1. Light microscopy of carbon steels

    SciTech Connect

    Samuels, L.E.

    1998-12-31

    Containing over 1,200 representative micrographs and the information and explanatory text that makes them really useful: composition, condition, etchant, and magnification, and more than 100 graphs and tables, this how to book not only gives everyday working examples, but also discusses the relationship between the constitution, metallurgy, and microstructure of various carbon steel products. Written by a renowned expert in metallography, this definitive work is a must for all those working in this area. Contents include: nomenclature of phases and constituents; phase transformations; low-carbon irons and steels; annealing and normalizing; spheroidization and graphitization; austenitization; transformation of austenite; tempering of martensite; welding; surface oxidation, decarburation; and oxidation scaling; glossary of terms; etching methods; conversion tables.

  2. Welding of high chromium steels

    NASA Technical Reports Server (NTRS)

    Miller, W B

    1928-01-01

    A brief description is given of different groups of high chromium steels (rustless iron and stainless steels) according to their composition and more generally accepted names. The welding procedure for a given group will be much the same regardless of the slight variations in chemical composition which may exist within a certain group. Information is given for the tensile properties (yield point and ultimate strength) of metal sheets and welds before and after annealing on coupons one and one-half inches wide. Since welds in rustless iron containing 16 to 18 percent chromium and 7 to 12 percent nickel show the best combination of strength and ductility in the 'as welded' or annealed condition, it is considered the best alloy to use for welded construction.

  3. Shock Hugoniot of 1215 steel

    NASA Astrophysics Data System (ADS)

    Brar, N. S.; Rosenberg, Z.

    1996-05-01

    1215 steel is almost pure iron with 0.1 percent or less carbon. Information pertaining to deformation of this material under shock loading is useful to simulate penetration of projectiles of different shapes, such as fragments or rods, in propellants storage containments made from almost pure iron. In this paper we present the dynamic response of 1215 steel to shock wave loading to 30 GPa. Manganin gauges were used to record the stress wave profiles in these experiments. The Hugoniot data in the stress-particle velocity plane was obtained to 30 GPa. Hugoniot elastic limit was found to be 1.37±0.05 GPa. Phase transformation (α-ɛ) takes place at about 13.2±0.2 GPa, which agrees with the value determined by Barker and Hollenbach using VISAR. Hugoniot does not show any softening at stresses below 13 GPa.

  4. Steel Industry Marginal Opportunity Analysis

    SciTech Connect

    none,

    2005-09-01

    The Steel Industry Marginal Opportunity Analysis (PDF 347 KB) identifies opportunities for developing advanced technologies and estimates both the necessary funding and the potential payoff. This analysis determines what portion of the energy bandwidth can be captured through the adoption of state-of-the-art technology and practices. R&D opportunities for addressing the remainder of the bandwidth are characterized and plotted on a marginal opportunity curve.

  5. A study of Damascus steel

    SciTech Connect

    Berge, P.

    1995-02-16

    The Damascus sword has been an article of fascination for many years to blade collectors and metallurgists alike. The blades were given their name by Europeans who encountered these blades which originated from Damascus, Syria. They are best known for the appearance of the blade face. Genuine Damascus blades show swirling patterns of alternating light and dark regions which are due to the microstructure of the steel. The microstructure consists of arrays of well rounded cementite patterns in a matrix of either pearlite, bainite, or martensite. When this structure is etched the matrix will turn dark leaving the cementite particles light. Although many blades were produced over the centuries, while some of the process is known the making of a genuine Damascus blade today is generally considered a lost art. Many scientists have studied the subject in an attempt to understand the complex process by which the clustered arrays of cementite particles develop in the steel blades. The most prominent theories to date are presented in the General Introduction to this thesis. The thesis is divided into four main parts. In the first part, four proposed mechanisms of cementite cluster sheet formation as they relate to the banding theory are introduced. Experiments to investigate these mechanisms are presented. In Part II, collaborative research focused on the methodology of the reconstructed process for making Damascus steel is presented. In the third part, a study into the graphitization of the reconstructed blades is presented. In Part IV, experimental attempts at producing Damascus steel ingots in the laboratory are presented.

  6. Steel Collet For Welding Electrodes

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Gutow, David A.; Burley, Richard K.; Fogul, Irving

    1992-01-01

    Improved steel collet holds electrode for tungsten inert-gas welding but allows quick and easy replacement. Also ensures reliable arc starting. Slip-on compression ring compresses tapered section of body of collet around inner end of welding electrode. Collet mounted in receptacle below stack of lenses and filters in coaxial-vision welding torch. Blind hole in collet protects outermost lens from damage by electrode.

  7. Nano-composite stainless steel

    DOEpatents

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  8. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    PubMed

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC. PMID:26793176

  9. Characterization and Performance of Magnetron-Sputtered Zirconium Coatings Deposited on 9Cr-1Mo Steel

    NASA Astrophysics Data System (ADS)

    Singh, Akash; Murugesan, Somasundaram; Parameswaran, P.; Priya, R.; Thirumurugessan, R.; Muthukumar, N.; Mohandas, E.; Kamachi Mudali, U.; Krishnamurthi, J.

    2016-09-01

    Zirconium coatings of different thicknesses have been deposited at 773 K on 9Cr-1Mo steel substrate using pulsed DC magnetron sputtering. These coatings were heat treated in vacuum at two different temperatures (1173 and 1273 K) for one hour. X-ray diffraction (XRD) analysis of Zr-coated samples revealed the formation of α-phase (HCP structure) of Zr. XRD analysis of heat-treated samples show the presence of Zr3Fe and Zr2Fe intermetallics. The lattice parameter of these coatings was calculated, and it matches with the bulk values when the thickness reached 2µm. In order to understand this, crystallite size and strain values of these coatings were calculated from XRD plots employing Williamson-Hall method. In order to assess the performance of the coatings, systematic corrosion tests were carried out. The corrosion current density calculated from the polarization behavior showed that the corrosion current density of the uncoated 9Cr-1Mo steel was higher than the coated sample before and after the heat treatment. Studies using electrochemical impedance spectroscopy confirmed that the coated steel has higher impedance than the uncoated steel. The corrosion resistance of 9Cr1Mo steel had improved after Zr coating. However, the corrosion resistance of the coating after heat treatment decreased when compared to the as-deposited coating. The microstructure and composition of the surface oxide film influence the corrosion resistance of the Zr-coated 9Cr1Mo steel.

  10. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field

    PubMed Central

    Mand, Jaspreet; Park, Hyung S.; Okoro, Chuma; Lomans, Bart P.; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2016-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC. PMID:26793176

  11. Mechanism and estimation of fatigue crack initiation in austenitic stainless steels in LWR environments.

    SciTech Connect

    Chopra, O. K.; Energy Technology

    2002-08-01

    The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the Code specify fatigue design curves for structural materials. However, the effects of light water reactor (LWR) coolant environments are not explicitly addressed by the Code design curves. Existing fatigue strain-vs.-life ({var_epsilon}-N) data illustrate potentially significant effects of LWR coolant environments on the fatigue resistance of pressure vessel and piping steels. This report provides an overview of fatigue crack initiation in austenitic stainless steels in LWR coolant environments. The existing fatigue {var_epsilon}-N data have been evaluated to establish the effects of key material, loading, and environmental parameters (such as steel type, strain range, strain rate, temperature, dissolved-oxygen level in water, and flow rate) on the fatigue lives of these steels. Statistical models are presented for estimating the fatigue {var_epsilon}-N curves for austenitic stainless steels as a function of the material, loading, and environmental parameters. Two methods for incorporating environmental effects into the ASME Code fatigue evaluations are presented. The influence of reactor environments on the mechanism of fatigue crack initiation in these steels is also discussed.

  12. Contact Pressure Effect on Frictional Characteristics of Steel Sheet for Autobody

    NASA Astrophysics Data System (ADS)

    Han, S. S.; Kim, D. J.

    2011-08-01

    The high strength steel (HSS) is widely used in auto body part due to its advantage of weight reduction. The usage of HSS extends the range of contact pressure than that of mild steel's and makes it is not disregardable fact that the effect of contact pressure on frictional characteristics of steel sheet. To investigate the influence of contact pressure on frictional behavior of steel sheet, the flat type friction test with high strength bare steel sheet was conducted under various contact pressures. According to the test result, the relationship between contact pressure and friction coefficient shows U shape. When the contact pressure is lower than 10 MPa, the friction coefficient was slightly decreased as contact pressure was increased. However the amount of decrement was very small. Above 10 MPa contact pressure the friction coefficient was increased as the contact pressure was increased and the amount of increment of friction coefficient was not negligible. This study shows that the effect of contact pressure on frictional behavior of steel sheet is very big, especially on HSS stamping which has the wide range of contact pressure.

  13. Seismic behavior of outrigger truss-wall shear connections using multiple steel angles

    NASA Astrophysics Data System (ADS)

    Li, Xian; Wang, Wei; Lü, Henglin; Zhang, Guangchang

    2016-06-01

    An experimental investigation on the seismic behavior of a type of outrigger truss-reinforced concrete wall shear connection using multiple steel angles is presented. Six large-scale shear connection models, which involved a portion of reinforced concrete wall and a shear tab welded onto a steel endplate with three steel angles, were constructed and tested under combined actions of cyclic axial load and eccentric shear. The effects of embedment lengths of steel angles, wall boundary elements, types of anchor plates, and thicknesses of endplates were investigated. The test results indicate that properly detailed connections exhibit desirable seismic behavior and fail due to the ductile fracture of steel angles. Wall boundary elements provide beneficial confinement to the concrete surrounding steel angles and thus increase the strength and stiffness of connections. Connections using whole anchor plates are prone to suffer concrete pry-out failure while connections with thin endplates have a relatively low strength and fail due to large inelastic deformations of the endplates. The current design equations proposed by Chinese Standard 04G362 and Code GB50011 significantly underestimate the capacities of the connection models. A revised design method to account for the influence of previously mentioned test parameters was developed.

  14. Precipitation behavior of BN type inclusions in 42CrMo steel

    NASA Astrophysics Data System (ADS)

    Wang, Yu-nan; Bao, Yan-ping; Wang, Min; Zhang, Le-chen

    2013-01-01

    Automobile crankshaft steel 42CrMo, which requires excellent machinability and mechanical properties, cannot be manufactured by traditional methods. To achieve these qualities, the formation behavior of boron nitride (BN) inclusions in 42CrMo steel was studied in this article. First, the precipitation temperature and the amount of BN type inclusions with different contents of boron and nitrogen in molten steel were calculated thermodynamically by FactSage software. Then the morphology and the size of BN type inclusions as well as the influence of cooling methods on them were investigated by scanning electron microscopy. Furthermore, the effects of cooling rate and the contents of B and N in molten steel on the morphology, size, and distribution of BN type inclusions were studied quantitatively and detailedly by directional solidification experiments. It is found that different BN inclusions in molten steel can form by controlling the cooling rate and the contents of B and N, which is important for obtaining the excellent machinability of 42CrMo steel.

  15. Friction-induced structural transformations of the carbide phase in Hadfield steel

    NASA Astrophysics Data System (ADS)

    Korshunov, L. G.; Sagaradze, V. V.; Chernenko, N. L.; Shabashov, V. A.

    2015-08-01

    Structural transformations of the carbide phase in Hadfield steel (110G13) that occur upon plastic deformation by dry sliding friction have been studied by methods of optical metallography, X-ray diffraction, and transmission electron microscopy. Deformation is shown to lead to the refinement of the particles of the carbide phase (Fe, Mn)3C to a nanosized level. The effect of the deformation-induced dissolution of (Fe, Mn)3C carbides in austenite of 110G13 (Hadfield) steel has been revealed, which manifests in the appearance of new lines belonging to austenite with an unusually large lattice parameter ( a = 0.3660-0.3680 nm) in the X-ray diffraction patterns of steel tempered to obtain a fine-lamellar carbide phase after deformation. This austenite is the result of the deformation-induced dissolution of disperse (Fe, Mn)3C particles, which leads to the local enrichment of austenite with carbon and manganese. The tempering that leads to the formation of carbide particles in 110G13 steel exerts a negative influence on the strain hardening of the steel, despite the increase in the hardness of steel upon tempering and the development of the processes of the deformation-induced dissolution of the carbide phase, which leads to the strengthening of the γ solid solution.

  16. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    PubMed

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC.

  17. Heat transfer analysis of staphylococcus aureus on stainless steel with microwave radiation.

    PubMed

    Yeo, C B; Watson, I A; Stewart-Tull, D E; Koh, V H

    1999-09-01

    Staphylococcus aureus (NCTC 6571; Oxford strain) on stainless steel discs was exposed to microwave radiation at 2450 MHz and up to 800 W. Cell viability was reduced as the exposure time increased, with complete bacterial inactivation at 110 s, attaining a temperature of 61.4 degrees C. The low rate of temperature rise, RT, of the bacterial suspension as compared with sterile distilled water or nutrient broth suggests a significant influence of the microwave sterilization efficacy on the thermal properties of the micro-organisms. The heat transfer kinetics of thermal microwave irradiation suggest that the micro-organism has a power density at least 51-fold more than its surrounding liquid suspension. When the inoculum on the stainless steel disc was subjected to microwave radiation, heat conduction from the stainless steel to the inoculum was the cause of bacteriostasis with power absorbed at 23.8 W for stainless steel and 0.16 W for the bacteria-liquid medium. This report shows that the microwave killing pattern of Staph. aureus on stainless steel was mainly due to heat transfer from the stainless steel substrate and very little direct energy was absorbed from the microwaves. PMID:10540242

  18. Nickel: makes stainless steel strong

    USGS Publications Warehouse

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  19. Utilization of structural steel in buildings.

    PubMed

    Moynihan, Muiris C; Allwood, Julian M

    2014-08-01

    Over one-quarter of steel produced annually is used in the construction of buildings. Making this steel causes carbon dioxide emissions, which climate change experts recommend be reduced by half in the next 37 years. One option to achieve this is to design and build more efficiently, still delivering the same service from buildings but using less steel to do so. To estimate how much steel could be saved from this option, 23 steel-framed building designs are studied, sourced from leading UK engineering firms. The utilization of each beam is found and buildings are analysed to find patterns. The results for over 10 000 beams show that average utilization is below 50% of their capacity. The primary reason for this low value is 'rationalization'-providing extra material to reduce labour costs. By designing for minimum material rather than minimum cost, steel use in buildings could be drastically reduced, leading to an equivalent reduction in 'embodied' carbon emissions.

  20. A Method for Imaging Steel Bars Behind a Ferrous Steel Boundary

    NASA Astrophysics Data System (ADS)

    Fernandes, B.; Miller, G.; Zaid, M.; Gaydecki, P.

    2006-03-01

    A system for detecting steel objects behind ferrous steel boundaries is described. It may be used to image steel reinforcing bars in concrete, where a steel sheet exists between the bars and the surface. The sensor comprises a transmitter, receiver and a dummy coil, which cancels cross-talk and enhances the signal from the bars. It is possible to penetrate a 2mm thick sheet at 125 Hz and image 16 mm diameter bars placed underneath.

  1. The {sigma} phase formation in annealed UNS S31803 duplex stainless steel: Texture aspects

    SciTech Connect

    Souza, C.M. Abreu, H.F.G.; Tavares, S.S.M.; Rebello, J.M.A.

    2008-09-15

    The influence of sigma phase precipitation on the texture of austenite in a duplex stainless steel UNS S31803 was investigated. Sigma phase quantification was precisely performed by electron backscattered scanning diffraction (EBSD) for some conditions. It was found that the increase of the sigma phase precipitation enhances the amount of Brass texture in the austenite phase.

  2. Improved Criteria for Acceptable Yield Point Elongation in Surface Critical Steels

    SciTech Connect

    Dr. David Matlock; Dr. John Speer

    2007-05-30

    Yield point elongation (YPE) is considered undesirable in surface critical applications where steel is formed since "strain lines" or Luders bands are created during forming. This project will examine in detail the formation of luders bands in industrially relevant strain states including the influence of substrate properties and coatings on Luders appearance. Mechanical testing and surface profilometry were the primary methods of investigation.

  3. Bactericidal activity of copper and niobium-alloyed austenitic stainless steel.

    PubMed

    Baena, M I; Márquez, M C; Matres, V; Botella, J; Ventosa, A

    2006-12-01

    Biofouling and microbiologically influenced corrosion are processes of material deterioration that originate from the attachment of microorganisms as quickly as the material is immersed in a nonsterile environment. Stainless steels, despite their wide use in different industries and as appliances and implant materials, do not possess inherent antimicrobial properties. Changes in hygiene legislation and increased public awareness of product quality makes it necessary to devise control methods that inhibit biofilm formation or to act at an early stage of the biofouling process and provide the release of antimicrobial compounds on a sustainable basis and at effective level. These antibacterial stainless steels may find a wide range of applications in fields, such as kitchen appliances, medical equipment, home electronics, and tools and hardware. The purpose of this study was to obtain antibacterial stainless steel and thus mitigate the microbial colonization and bacterial infection. Copper is known as an antibacterial agent; in contrast, niobium has been demonstrated to improve the antimicrobial effect of copper by stimulating the formation of precipitated copper particles and its distribution in the matrix of the stainless steel. Thus, we obtained slides of 3.8% copper and 0.1% niobium alloyed stainless steel; subjected them to three different heat treatment protocols (550 degrees C, 700 degrees C, and 800 degrees C for 100, 200, 300, and 400 hours); and determined their antimicrobial activities by using different initial bacterial cell densities and suspending solutions to apply the bacteria to the stainless steels. The bacterial strain used in these experiments was Escherichia coli CCM 4517. The best antimicrobial effects were observed in the slides of stainless steel treated at 700 degrees C and 800 degrees C using an initial cell density of approximately 10(5) cells ml(-1) and phosphate-buffered saline as the solution in which the bacteria came into contact with

  4. Bactericidal activity of copper and niobium-alloyed austenitic stainless steel.

    PubMed

    Baena, M I; Márquez, M C; Matres, V; Botella, J; Ventosa, A

    2006-12-01

    Biofouling and microbiologically influenced corrosion are processes of material deterioration that originate from the attachment of microorganisms as quickly as the material is immersed in a nonsterile environment. Stainless steels, despite their wide use in different industries and as appliances and implant materials, do not possess inherent antimicrobial properties. Changes in hygiene legislation and increased public awareness of product quality makes it necessary to devise control methods that inhibit biofilm formation or to act at an early stage of the biofouling process and provide the release of antimicrobial compounds on a sustainable basis and at effective level. These antibacterial stainless steels may find a wide range of applications in fields, such as kitchen appliances, medical equipment, home electronics, and tools and hardware. The purpose of this study was to obtain antibacterial stainless steel and thus mitigate the microbial colonization and bacterial infection. Copper is known as an antibacterial agent; in contrast, niobium has been demonstrated to improve the antimicrobial effect of copper by stimulating the formation of precipitated copper particles and its distribution in the matrix of the stainless steel. Thus, we obtained slides of 3.8% copper and 0.1% niobium alloyed stainless steel; subjected them to three different heat treatment protocols (550 degrees C, 700 degrees C, and 800 degrees C for 100, 200, 300, and 400 hours); and determined their antimicrobial activities by using different initial bacterial cell densities and suspending solutions to apply the bacteria to the stainless steels. The bacterial strain used in these experiments was Escherichia coli CCM 4517. The best antimicrobial effects were observed in the slides of stainless steel treated at 700 degrees C and 800 degrees C using an initial cell density of approximately 10(5) cells ml(-1) and phosphate-buffered saline as the solution in which the bacteria came into contact with

  5. Effects of Constituent Properties on Performance Improvement of a Quenching and Partitioning Steel

    SciTech Connect

    Choi, Kyoo Sil; Hu, Xiaohua; Sun, Xin; Taylor, Mark D.; De Moor, Emmanuel; Speer, John; Matlock, David K.

    2014-04-01

    In this paper, a two-dimensional microstructure-based finite element modeling method is adopted to investigate the effects of material parameters of the constituent phases on the macroscopic tensile behavior of Q&P steel and then to do a computational materials design approach for its performance improvement. For this purpose, a model Q&P steel is first produced and various experiments are then performed to characterize the steel. Actual microstructure-based model is generated based on the information from EBSD, SEM and nano-indentation test, and the material properties for the constituent phases are determined based on the initial constituents’ properties from HEXRD test and the subsequent calibration of model prediction to tensile test results. Influence of various material parameters of the constituents on the macroscopic behaviors is then investigated by separately adjusting them by small amount. Based on the observation on the respective influence of constituents’ material parameters, a new set of material parameters are devised, which results in better performance in ductility. The results indicate that various material parameters may need to be concurrently adjusted in a cohesive way in order to improve the performance of Q&P steel. In summary, higher austenite stability, less strength difference between the phases, higher hardening exponents of the phases are generally beneficial for the performance improvement. The information from this study can be used to devise new Q&P heat-treating parameters to produce the Q&P steels with better performance.

  6. The Structure and Mechanical Properties of Bridge Steel Weldings With Glass-Steel Liners

    NASA Astrophysics Data System (ADS)

    Muzalev, V. N.; Semukhin, B. S.; Danilov, V. I.

    2016-04-01

    A new technology is developed for welding multi-span bridge constructions. The mechanical properties and structure of the low-carbon bridge steel welds have been studied. The welding parameters and application of steel-glass liners provide for long-term service of steel constructions in conformity with the welding industry specifications.

  7. Welding Metallurgy and Weldability of Stainless Steels

    NASA Astrophysics Data System (ADS)

    Lippold, John C.; Kotecki, Damian J.

    2005-03-01

    Welding Metallurgy and Weldability of Stainless Steels, the first book in over twenty years to address welding metallurgy and weldability issues associated with stainless steel, offers the most up-to-date and comprehensive treatment of these topics currently available. The authors emphasize fundamental metallurgical principles governing microstructure evolution and property development of stainless steels, including martensistic, ferric, austenitic, duplex, and precipitation hardening grades. They present a logical and well-organized look at the history, evolution, and primary uses of each stainless steel, including detailed descriptions of the associated weldability issues.

  8. Thixoforming of Steel: New Tools Conception to Analyse Thermal Exchanges and Strain Rate Effects

    NASA Astrophysics Data System (ADS)

    Cezard, P.; Bigot, R.; Becker, E.; Mathieu, S.; Pierret, J. C.; Rassili, A.

    2007-04-01

    Through different papers, authors shown that the influence of thermal exchanges was a first order parameter on the semi-solid steel behaviour, and certainly for every semi-solid metallic materials. These thermal exchanges hide other parameters effect like, for example, the strain rate influence. This paper tries to determine the influence of these two parameters by using a new extrusion device on a hydraulic press. This new tools conception annihilated the influence of the decrease of the punch speed before stopping and permitted to have a constant speed during the experiment. This work also deals with the homogeneous flow during thixoforming of steel and shows the importance to couple initial temperature of the slug with punch speed. This paper presents different conditions which permitted to have a homogeneous flow by keeping a low load.

  9. 37. Photocopy of photograph. STEEL PLANT, OPEN HOUSE INSIDE PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    37. Photocopy of photograph. STEEL PLANT, OPEN HOUSE INSIDE PLANT AT TIME OF ITS OPENING, 1910. (From the Bethlehem Steel Corporation Collection, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  10. 30. Photocopy of photograph. STEEL PLANT, OPEN HEARTH FURNACE CHARGING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. Photocopy of photograph. STEEL PLANT, OPEN HEARTH FURNACE CHARGING CREW, 1910. (From the Bethlehem Steel Corporation Colletion, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  11. North and west facades of crucible steel building; looking southeast ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    North and west facades of crucible steel building; looking southeast - Bethlehem Steel Corporation, South Bethlehem Works, Crucible Steel Plant, Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  12. Processing and mechanical behavior of hypereutectoid steel wires

    SciTech Connect

    Lesuer, D.R.; Syn, C.K.; Sherby, O.D.; Kim, D.K.

    1996-06-25

    Hypereutectoid steels have the potential for dramatically increasing the strength of wire used in tire cord and in other high strength wire applications. The basis for this possible breakthrough is the elimination of a brittle proeutectoid network that can form along grain boundaries if appropriate processing procedures and alloy additions are used. A review is made of work done by Japanese and other researchers on eutectoid and mildly hypereutectoid wires. A linear extrapolation of the tensile strength of fine wires predicts higher strengths at higher carbon contents. The influence of processing, alloy additions and carbon content in optimizing the strength, ductility and fracture behavior of hypereutectoid steels is presented. It is proposed that the tensile strength of pearlitic wires is dictated by the fracture strength of the carbide lamella at grain boundary locations in the carbide. Methods to improve the strength of carbide grain boundaries and to decrease the carbide plate thickness will contribute to enhancing the ultrahigh strength obtainable in hypereutectoid steel wires. 23 refs., 13 figs., 1 tab.

  13. High-pressure stainless steel active membrane microvalves

    NASA Astrophysics Data System (ADS)

    Sharma, G.; Svensson, S.; Ogden, S.; Klintberg, L.; Hjort, K.

    2011-07-01

    In this work, high-pressure membrane microvalves have been designed, manufactured and evaluated. The valves were able to withstand back-pressures of 200 bar with a response time of less than 0.6 s. These stainless steel valves, manufactured with back-end batch production, utilize the large volume expansion coupled to the solid-liquid phase transition in paraffin wax. When membrane materials were evaluated, parylene coated stainless steel was found to be the best choice as compared to polydimethylsiloxane and polyimide. Also, the influence of the orifice placement and diameter is included in this work. If the orifice is placed too close to the rim of the membrane, the valve can stay sealed even after turning the power off, and the valve will not open until the pressure in the system is released. The developed steel valves, evaluated for both water and air, provide excellent properties in terms of mechanical stability, ease of fabrication, and low cost. Possible applications include sampling at high pressures, chemical microreactors, high performance liquid chromatography, pneumatics, and hydraulics.

  14. Nanoscale Precipitation in a Maraging Steel Studied by APFIM

    NASA Astrophysics Data System (ADS)

    Stiller, Krystyna; Hättestrand, Mats

    2004-06-01

    This article summarizes findings from our previous investigations and recent studies concerning precipitation in a maraging steel of type 13Cr-9Ni-2Mo-2Cu (at.%) with small additions of Ti (1 at.%) and Al (0.7 at.%). The material was investigated after aging at 475°C up to 400 h using both conventional and three-dimensional atom-probe analyses. The process of phase decomposition in the steel proved to be complicated. It consisted of precipitation of several phases with different chemistry. A Cu-rich phase was first to precipitate and Mo was last in the precipitation sequence. The influence of the complex precipitation path on the material properties is discussed. The investigation clearly demonstrated the usefulness of the applied techniques for investigation of nanoscale precipitation. It is also shown that, complementary methods (such as TEM and EFTEM) giving structural and chemical information on a larger scale must be applied to explain the good properties of the steel after prolonged aging.

  15. Nanoscale precipitation in a maraging steel studied by APFIM.

    PubMed

    Stiller, Krystyna; Hättestrand, Mats

    2004-06-01

    This article summarizes findings from our previous investigations and recent studies concerning precipitation in a maraging steel of type 13Cr-9Ni-2Mo-2Cu (at.%) with small additions of Ti (1 at.%) and Al (0.7 at.%). The material was investigated after aging at 475 degrees C up to 400 h using both conventional and three-dimensional atom-probe analyses. The process of phase decomposition in the steel proved to be complicated. It consisted of precipitation of several phases with different chemistry. A Cu-rich phase was first to precipitate and Mo was last in the precipitation sequence. The influence of the complex precipitation path on the material properties is discussed. The investigation clearly demonstrated the usefulness of the applied techniques for investigation of nanoscale precipitation. It is also shown that, complementary methods (such as TEM and EFTEM) giving structural and chemical information on a larger scale must be applied to explain the good properties of the steel after prolonged aging.

  16. Preliminary observations on corrosion of carbon steel in permafrost

    SciTech Connect

    White, W.E.; Coulson, K.E.W.; King, R.J.

    1983-09-01

    The anticipated development of Canada's northern territorieshas led to the assessment of new technological problems associated with living and working in arctic and subarctic climates. The nature and potential problems of corrosive attack on pipeline materials for oil and gas transmission and distribution under these conditions has been given little previous attention; therefore, practical information is not readily available. The research described to investigate the corrosion characteristics of pipeline steels buried in permafrost. The influence of ice temperature and resistivity are reported. Corrosion resistance of steel in contact with an ice/melt interface is discussed. Estimates are given for corrosion rates and potentials in ice at different temperatures. It was observed that corrosion rates decreased with decreasing temperature, but corrosion potentials increased with decreasing temperature. The ionic rejection and solution concentration effects promoted by an advancing ice face were examined experimentally and the Workman-Reynolds Effect is postulated as an explanation for enhanced corrosion of steels in soils at temperatures near the freezing point.

  17. Tritium retention in reduced-activation ferritic/martensitic steels

    SciTech Connect

    Hatano, Y.; Abe, S.; Matsuyama, M.; Alimov, V.K.; Spitsyn, A.V.; Bobyr, N.P.; Cherkez, D.I.; Khripunov, B.I.; Golubeva, A.V.; Ogorodnikova, O.V.; Klimov, N.S.; Chernov, V.M.; Oyaidzu, M.; Yamanishi, T.

    2015-03-15

    Reduced-activation ferritic/martensitic (RAFM) steels are structural material candidates for breeding blankets of future fusion reactors. Therefore, tritium (T) retention in RAFM steels is an important problem in assessing the T inventory of blankets. In this study, specimens of RAFM steels were subjected to irradiation of 20 MeV W ions to 0.54 displacements per atom (dpa), exposure to high flux D plasmas at 400 and 600 K and that to pulsed heat loads. The specimens thus prepared were exposed to DT gas at 473 K. Despite severe modification in the surface morphology, heat loads had negligible effects on T retention. Significant increase in T retention at the surface and/or subsurface was observed after D plasma exposure. However, T trapped at the surface/subsurface layer was easily removed by maintaining the specimens in the air at about 300 K. Displacement damage led to increase in T retention in the bulk due to the trapping effects of defects, and T trapped was stable at 300 K. It was therefore concluded that displacement damages had the largest influence on T retention under the present conditions.

  18. The Corrosion Effects on the Structural Integrity of Reinforcing Steel

    NASA Astrophysics Data System (ADS)

    Apostolopoulos, Ch. Alk.; Michalopoulos, D.; Koutsoukos, P.

    2008-08-01

    An experimental study conducted on 12 mm diameter, artificially corroded BSt500s steel rebars, showed that the mass loss, the fatigue limit, and the life expectancy were reduced according to the level of corrosion. Rebar corrosion has a great impact on the mass loss, mechanical properties, low cycle fatigue (LCF) and there is strong indication that embrittlement takes place. The extended salt-spray exposure enhanced the damage and promoted extended creation of pits and perforations suggesting progressive embrittlement and reduction of the available energy, justified by the SEM micrograph results. The low cycle strain-controlled fatigue testing under ±1, ±2.5, and ±4% constant amplitude strain indicated that the corroded steel bars exhibit gradual reduction in available energy, number of cycles to failure, and load bearing ability. For the ±1% strain level the fatigue limit was reduced considerably as the level of corrosion increased due to mass loss and reduction of the exterior martensitic layer. In addition, a drastic drop in the energy density of the specimens was observed with creation of stress concentration points. At ±2.5% and ±4% strain levels, the fatigue limit was reduced dramatically mainly due to accumulated damage from plastic deformation and minimally due to corrosion. Anti-seismic design that ignores the influence of corrosion and cumulative damage due to plastic deformation, and the mechanical behavior of reinforcing steel during severe ground motion, could lead to unpredictable performance.

  19. Damage tolerance of a helicopter rotor high-strength steel

    NASA Astrophysics Data System (ADS)

    Henaff, Gilbert; Petit, Jean; Ranganathan, Narayamaswami

    1992-07-01

    The fatique crack growth behavior of a high strength steel is investigated in air and in vacuum under loading representative of helicopter spectra. The near threshold regime is considered with a high baseline level (R = 0.7). Although strong interaction effects are brought out, non concomitant closure is detected due to the high mean level of the different loading blocks. A model of the observed retardation phenomenon, which incorporates crack growth laws previously developed to describe the influence of environment, is proposed. The results are in good agreement with experimental data.

  20. Effects Of Milling On Surface Integrity Of Low-Carbon Steel

    SciTech Connect

    Rodrigues, Alessandro Roger; Matsumoto, Hidekasu; Yamakami, Wyser Jose; Tokimatsu, Ruis Camargo; Menezes, Miguel Angelo; Suyama, Daniel Iwao; Norcino, Adriana Bruno; Vendrame, Saimon

    2011-01-17

    This work measured the effect of milling parameters on the surface integrity of low-carbon alloy steel. The Variance Analysis showed that only depth of cut did not influence on the workpiece roughness and the Pearson's Coefficient indicated that cutting speed was more influent than tool feed. All cutting parameters introduced tensile residual stress in workpiece surface. The chip formation mechanism depended specially on cutting speed and influenced on the roughness and residual stress of workpiece.

  1. Chronoamperometric study of mild steel pitting in sodium sulfide aqueous solution

    SciTech Connect

    Otero, T.F.; Achucarro, C. . Dept. de Ciencia y Tecnologia de Polimeros)

    1994-08-01

    Mild steel samples were studied by chronoamperometry in sodium sulfide (Na[sub 2]S) aqueous solution. Pit nucleation and growth also were monitored by optical microscopy. The influence of variables such as temperature, polarization potential, surface roughness, the presence of electrochemically generated oxide layers, and the simultaneous presence of potassium hydroxide (KOH) was studied. The influence of each parameter on pit shape and growth was reviewed. Different reactions and competitive processes were proposed based on the experimental results.

  2. 77 FR 30589 - SteelRiver Infrastructure Partners LP, SteelRiver Infrastructure Associates LLC, SteelRiver...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-23

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF TRANSPORTATION Surface Transportation Board SteelRiver Infrastructure Partners LP, SteelRiver Infrastructure Associates..., referring to Docket No. FD 35622 must be filed with the Surface Transportation Board, 395 E Street...

  3. Distribution of radionuclides during melting of carbon steel

    SciTech Connect

    Thurber, W.C.; MacKinney, J.

    1997-02-01

    During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

  4. Surface modifications of stainless steel to minimise contamination in mass spectrometers

    NASA Astrophysics Data System (ADS)

    Abda, J.; Douce, D.; Jones, G.; Skeldon, P.; Thompson, G. E.

    2015-12-01

    The effect of electrochemically grown and vapour deposited coatings on the build-up of contamination on stainless steel surfaces in the electrospray ionisation source of a mass spectrometer is investigated, together with their influence on the robustness of the instrument response. Quantification of the contamination build-up on flat samples, using white light interferometry, allowed the identification of the most beneficial treatments. Coating with electrochemically-grown anodic oxide and cathodic oxide films and amorphous carbon films doped with silicon or nitrogen resulted in reduced contamination compared with the uncoated stainless steel surface, and provided improved robustness of the instrument response.

  5. Examination of corrosion behavior of 08Kh14MF steel in solutions

    SciTech Connect

    Afanas'ev, A.A.; Egorov, V.Ya.; Shishkunov, V.A.

    1987-01-01

    The authors assess the feasibility of using Steel-08Kh14MF as a heat exchanger material from the viewpoint of its corrosion resistance to a variety of solvents used to clean and descale the exchanger. The corrosional behavior of the chromium steel is electrochemically tested as that behavior is variously influenced by the corrosive action of hydrochloric acid, sulfuric acid, oxalic acid, phthalic acid, versene, and ammonium monocitrate. The protective properties of the corrosion inhibitor captrax are also examined. Corrosion products are determined by absorption spectroscopy.

  6. Shotshell and shooter effectiveness: Lead vs. steel shot for duck hunting

    USGS Publications Warehouse

    Humburg, D.D.; Sheriff, S.L.; Geissler, P.H.; Roster, T.

    1982-01-01

    Shooter and shotshell effectiveness were tested during the 1979 waterfowl season at the Schell-Osage Wildlife Management Area (WMA), Missouri. Hunters who participated in the study bagged 1,967 ducks with 10,587 shots. No significant differences in bagging, crippling, or missing rates were measured among 4 Winchester 12 gauge loads: #4 buffered and unbuffered lead and #4 and #2 steel. Shooter effectiveness declined as distance increased. Crippling rates were not influenced by distance. Hunters reported good shotshell performance for all shells but indicated negative attitudes toward steel shot.

  7. Effect of boron on the microstructure of low-carbon steel resistance seam welds

    SciTech Connect

    Babu, S.S.; Goodwin, G.M.; Rohde, R.J.; Sielen, B.

    1998-06-01

    Small levels of boron (20--40 wt ppm) in steel were found to have a large influence on the microstructure and hardness of resistance seam welds. The decomposition kinetics of austenite to ferrite were retarded and resulted in the formation of bainitic and martensitic microstructures in the weld metal. The welds with low and high boron concentrations showed large differences in hardness. This microstructure development is in agreement with theoretical calculations of time-temperature-transformation diagrams. This work stresses the importance of considering boron levels in steels on the weld properties.

  8. Corrosion behaviour of galvanized steel and electroplating steel in aqueous solution: AC impedance study and XPS

    NASA Astrophysics Data System (ADS)

    Lebrini, M.; Fontaine, G.; Gengembre, L.; Traisnel, M.; Lerasle, O.; Genet, N.

    2008-08-01

    The efficiency of a new triazole derivative, namely, 2-{(2-hydroxyethyl)[(4-methyl-1 H-1,2,3-benzotriazol-1-yl)methyl]amino}ethanol (TTA) has been studied for corrosion inhibition of galvanized steel and electroplating steel in aqueous solution. Corrosion inhibition was studied using electrochemical impedance spectroscopy (EIS). These studies have shown that TTA was a very good inhibitor. Data obtained from EIS show a frequency distribution and therefore a modelling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. The corrosion behaviour of galvanized steel and electroplating steel in aqueous solution was also investigated in the presence of 4-methyl-1 H-benzotriazole (TTA unsubstituted) by EIS. These studies have shown that the ability of the molecule to adsorb on the steel surface was dependent on the group in triazole ring substituent. X-ray photoelectron spectroscopy surface analysis with TTA shows that it chemisorbed on surface of galvanized steel and electroplating steel.

  9. Corrosion Behavior of IF Steel in Various Media and Its Comparison with Mild Steel

    NASA Astrophysics Data System (ADS)

    Singh, G. P.; Moon, A. P.; Sengupta, S.; Deo, G.; Sangal, S.; Mondal, K.

    2015-05-01

    The present work discusses corrosion behavior of an interstitial-free (IF) steel in 0.6 M NaCl, 1 M NaOH, and 1 M HCl solutions, and its comparison with mild steel (MS). Dynamics polarization and AC Impedance Spectroscopy explain different polarization behaviors of the steel samples. All the steels were exposed to open atmosphere for 100 days, and to 0.6 M NaCl salt fog for 30 days. Scanning electron microscopy, x-ray diffraction, and Raman and Fourier Transformed Infrared Spectroscopy were used to characterize microstructure of the steels, rust constituents, and morphologies. Corrosion behavior of the steels has close relation with the morphology and constituents of the rusts. It has been observed that the corrosion in the IF and MS steels is uniform in nature.

  10. Evaluation of Steel Cleanliness in a Steel Deoxidized Using Al

    NASA Astrophysics Data System (ADS)

    Castro-Cedeño, Edgar-Ivan; Herrera-Trejo, Martín; Castro-Román, Manuel; Castro-Uresti, Fabián; López-Cornejo, Monserrat

    2016-06-01

    The effect of magnesium in the aluminum used as a deoxidizer on the cleanliness of steel was studied throughout a steelmaking route for the production of thin slabs. Two deoxidizers with different Mg contents were used. The Mg content of a "typical" deoxidizer was ~0.5 wt pct Mg, whereas that for an alternative deoxidizer was ~2 wt pct Mg. The inclusion population at different stages of the steelmaking process was characterized in terms of chemical composition, number, and size distribution. The inclusion modification path shows that the solid Al2O3 and Al2O3-MgO inclusions formed in the early stage of the steel ladle treatment are modified into Al2O3-MgO-CaO liquid and MgO-Al2O3-liquid inclusions. Although some slight differences were observed in the ladle furnace samples, the chemical composition of inclusions was similar in the samples taken at the mold of the continuous casting, regardless of the deoxidizer used. Gumbel, generalized extreme value (GEV), and generalized Pareto (GP) distributions were used for the description of the size distribution. The GEV and GP distributions resulted in proper distributions to describe the evolution of size distribution throughout the steelmaking process. Furthermore, no statistically significant differences between inclusion size distributions resulting from the use of either deoxidizer were found.

  11. [Initial stages of steel biocorrosion].

    PubMed

    Zhigletsova, S K; Rodin, V B; Kobelev, V S; Aleksandrova, N V; Rasulova, G E; Kholodenko, V P

    2000-01-01

    Initial stages of corrosion of mild steel induced by Klebsiela rhinoscleromatis BO2 were studied in various media. The effect of the microorganism was detected 8-10 h after inoculation. The number of viable cells were virtually unchanged within one month in all media, but the corrosive activity of the strain decreased. The corrosive activity of microorganisms can be determined by spectrophotometry even only after incubation for 24 h. At a low level of organic substrate, even strong colonization with microorganisms does not inevitably result in a significant damage to metals.

  12. Chromizing of 3Cr Steel

    SciTech Connect

    Ravi, Vilupanur; Harrison, Bradley; Koch, Jordan; Ly, Alexander; Schissler, Andrew; Pint, Bruce A; Haynes, James A

    2011-01-01

    Grade 315 steel (Fe-2.9 Cr-1.7 W-0.7 Mo-0.3 Mn-0.3 Si-0.2 V-0.1 Ni-0.13 C-0.01 N) was chromized by the halide-activated pack cementation (HAPC) process. Key process parameters, i.e., coating temperatures and pack compositions, were investigated. Ammonium chloride-activated packs in the 700-1000 C range produced coatings nominally in the 1-8 {micro}m range, as determined by optical and scanning electron microscopy (SEM). Coatings applied in the 900-1000 C temperature range resulted in Cr-rich coatings. The predominant phase in the coating was identified as Cr23C6 by X-ray diffraction. In addition, the presence of chromium nitride, Cr2N, was observed in the coating. The power generation industry is faced with an ever-increasing demand for energy while simultaneously having to reduce carbon emissions. These goals can be facilitated by increasing plant efficiency through the use of higher operating temperatures and pressures. Traditional construction materials, e.g., the ferritic Grade 22 high strength low alloy steel, are limited to operations below {approx} 550 C. Therefore, new materials are required for future plants designed to operate up to 650 C and possibly higher. These new materials need to have improved tensile strength, ductility, toughness, corrosion resistance, and creep properties at elevated temperatures. Oak Ridge National Laboratory (ORNL) is investigating the oxidation and creep behavior of various coatings on Grade 315 steel (Fe-2.9 Cr-1.7 W-0.7 Mo-0.3 Mn-0.3 Si-0.2 V-0.1 Ni-0.13 C-0.01 N), a super-bainitic steel developed for superior creep properties. Thin, chemical vapor-deposited (CVD) aluminide coatings were used to compensate for the reduced corrosion and oxidation resistance that resulted from the low chromium content of the alloy. However, the aluminized Grade 315 alloys performed less-than-favorably under conditions relevant to fossil boilers, leading to the conclusion that higher chromium contents are required for the formation of

  13. Weldability charts for constructional steels

    NASA Astrophysics Data System (ADS)

    Ion, J. C.; Ashby, M. F.

    2012-02-01

    The weldability of materials is still a poorly understood concept; a quantitative assessment remains elusive. The variables associated with welding are reduced here into two groups - processing parameters and material properties - from which two characteristic indices are defined and used as the basis of weldability charts. For the case of constructional steels, a carbon equivalent characterises both heat affected zone hardenability and the maximum hardness developed after solid state phase transformations. The welding process is characterised by its energy input. A mathematical model is used to establish relationships between the indices, which are displayed on charts as contours of microstructure and hardness.

  14. Help for the Steel Industry

    NASA Technical Reports Server (NTRS)

    1991-01-01

    A collaboration between NASA Lewis Research Center (LRC) and Gladwin Engineering resulted in the adaptation of aerospace high temperature metal technology to the continuous casting of steel. The continuous process is more efficient because it takes less time and labor. A high temperature material, once used on the X-15 research plane, was applied to metal rollers by a LRC developed spraying technique. Lewis Research Center also supplied mold prototype of metal composites, reducing erosion and promoting thermal conductivity. Rollers that previously cracked due to thermal fatigue, lasted longer. Gladwin's sales have increased, and additional NASA-developed innovations are anticipated.

  15. METHOD FOR JOINING ALUMINUM TO STAINLESS STEEL

    DOEpatents

    Lemon, L.C.

    1960-05-24

    Aluminum may be joined to stainless steel without the use of flux by tinning the aluminum with a tin solder containing 1% silver and 1% lead, tinning the stainless steel with a 50% lead 50% tin solder, and then sweating the tinned surfaces together.

  16. Chem I Supplement: Chemistry of Steel Making.

    ERIC Educational Resources Information Center

    Sellers, Neal

    1980-01-01

    Provides information about the chemistry of steel making applicable to teaching secondary school science. Generalized chemical reactions describe the manufacture of steel from iron ore. Also discussed are raw materials, processing choices, and how various furnaces (blast, direct reduction, open hearth, basic oxygen, electric) work. (CS)

  17. Steel powder with a metastable austenite structure

    SciTech Connect

    Antsiferov, V.N.; Maslennikov, N.; Shatsov, A.A.

    1994-09-01

    The effect of technological parameters of fabrication on wear resistance and phase transformations in the surface layer of a chromium-nickel steel is studied. A statistical model is proposed for prediction of the content inhomogeneity of the steel. Enhanced abrasive wear resistance is attained by appropriate transformations in the surface layer.

  18. Forming "dynamic" membranes on stainless steel

    NASA Technical Reports Server (NTRS)

    Brandon, C. A.; Gaddis, J. L.

    1979-01-01

    "Dynamic" zirconium polyacrylic membrane is formed directly on stainless steel substrate without excessive corrosion of steel. Membrane is potentially useful in removal of contaminated chemicals from solution through reversed osmosis. Application includes use in filtration and desalination equipment, and in textile industry for separation of dyes from aqueous solvents.

  19. Instabilities in stabilized austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Ayer, Raghavan; Klein, C. F.; Marzinsky, C. N.

    1992-09-01

    The effect of aging on the precipitation of grain boundary phases in three austenitic stainless steels (AISI 347, 347AP, and an experimental steel stabilized with hafnium) was investigated. Aging was performed both on bulk steels as well as on samples which were subjected to a thermal treatment to simulate the coarse grain region of the heat affected zone (HAZ) during welding. Aging of the bulk steels at 866 K for 8000 hours resulted in the precipitation of Cr23C6 carbides, σ, and Fe2Nb phases; the propensity for precipitation was least for the hafnium-stabilized steel. Weld simulation of the HAZ resulted in dissolution of the phases present in the as-received 347 and 347AP steels, leading to grain coarsening. Subsequent aging caused extensive grain boundary Cr23C6 carbides and inhomogeneous matrix precipitation. In addition, steel 347AP formed a precipitate free zone (PFZ) along the grain boundaries. The steel containing hafnium showed the best microstructural stability to aging and welding.

  20. A recycling process for dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J. ); Morgan, W.A.; Kellner, A.W.; Harrison, J. )

    1992-01-01

    In response to the several-fold increase in consumption of galvanized steel in the last decade and the problems associated with refurnacing larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is electrowon as dendritic powder. The process is effective for zinc, lead, aluminum, and cadmium removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 1,000 tons of mostly baled scrap. A pilot plant to continuously treat loose scrap is under construction. Use of degalvanized steel scrap decreases raw materials and environmental compliance costs to steel- and iron-makers, may enable integrated steel producers to recycle furnace dusts to the sinter plant, and may enable EAF production of flat products without use of DRI or pig iron. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap.