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Sample records for 18-inch carbon fiber

  1. Boeing 18-Inch Fan Rig Broadband Noise Test

    NASA Technical Reports Server (NTRS)

    Ganz, Ulrich W.; Joppa, Paul D.; Patten, Timothy J.; Scharpf, Daniel F.

    1998-01-01

    The purposes of the subject test were to identify and quantify the mechanisms by which fan broadband noise is produced, and to assess the validity of such theoretical models of those mechanisms as may be available. The test was conducted with the Boeing 18-inch fan rig in the Boeing Low-Speed Aeroacoustic Facility (LSAF). The rig was designed to be particularly clean and geometrically simple to facilitate theoretical modeling and to minimize sources of interfering noise. The inlet is cylindrical and is equipped with a boundary layer suction system. The fan is typical of modern high-by-pass ratio designs but is capable of operating with or without fan exit guide vanes (stators), and there is only a single flow stream. Fan loading and tip clearance are adjustable. Instrumentation included measurements of fan performance, the unsteady flow field incident on the fan and stators, and far-field and in-duct acoustic fields. The acoustic results were manipulated to estimate the noise generated by different sources. Significant fan broadband noise was found to come from the rotor self-noise as measured with clean inflow and no boundary layer. The rotor tip clearance affected rotor self-noise somewhat. The interaction of the rotor with inlet boundary layer turbulence is also a significant source, and is strongly affected by rotor tip clearance. High level noise can be generated by a high-order nonuniform rotating at a fraction of the fan speed, at least when tip clearance and loading are both large. Stator-generated noise is the loudest of the significant sources, by a small margin, at least on this rig. Stator noise is significantly affected by propagation through the fan.

  2. Carbon-fiber technology

    NASA Technical Reports Server (NTRS)

    Hansen, C. F.; Parker, J. A.

    1980-01-01

    The state of the art of PAN based carbon fiber manufacture and the science of fiber behavior is surveyed. A review is given of the stabilization by oxidation and the subsequent carbonization of fibers, of the apparent structure of fibers deduced from scanning electron microscopy, from X-ray scattering, and from similarities with soft carbons, and of the known relations between fiber properties and heat treatment temperature. A simplified model is invoked to explain the electrical properties of fibers and recent quantum chemical calculations on atomic clusters are used to elucidate some aspects of fiber conductivity. Some effects of intercalation and oxidative modification of finished fibers are summarized.

  3. Orthopedic stretcher with average-sized person can pass through 18-inch opening

    NASA Technical Reports Server (NTRS)

    Lothschuetz, F. X.

    1966-01-01

    Modified Robinson stretcher for vertical lifting and carrying, will pass through an opening 18 inches in diameter, while containing a person of average height and weight. A subject 6 feet tall and weighing 200 pounds was lowered and raised out of an 18 inch diameter opening in a tank to test the stretcher.

  4. Carbon Fibers and Composites

    NASA Technical Reports Server (NTRS)

    Pride, R. A.

    1979-01-01

    The basic nature of composite materials is considered. Carbon fiber composites and their area of current and planned application in civil aircraft are discussed, specifically within the framework of the various aspects of risk analysis.

  5. Nanotube composite carbon fibers

    NASA Astrophysics Data System (ADS)

    Andrews, R.; Jacques, D.; Rao, A. M.; Rantell, T.; Derbyshire, F.; Chen, Y.; Chen, J.; Haddon, R. C.

    1999-08-01

    Single walled carbon nanotubes (SWNTs) were dispersed in isotropic petroleum pitch matrices to form nanotube composite carbon fibers with enhanced mechanical and electrical properties. We find that the tensile strength, modulus, and electrical conductivity of a pitch composite fiber with 5 wt % loading of purified SWNTs are enhanced by ˜90%, ˜150%, and 340% respectively, as compared to the corresponding values in unmodified isotropic pitch fibers. These results serve to highlight the potential that exits for developing a spectrum of material properties through the selection of the matrix, nanotube dispersion, alignment, and interfacial bonding.

  6. Carbon Fiber Risk Analysis. [conference

    NASA Technical Reports Server (NTRS)

    1979-01-01

    The scope and status of the effort to assess the risks associated with the accidental release of carbon/graphite fibers from civil aircraft is presented. Vulnerability of electrical and electronic equipment to carbon fibers, dispersal of carbon fibers, effectiveness of filtering systems, impact of fiber induced failures, and risk methodology are among the topics covered.

  7. Carbon Fibers Conductivity Studies

    NASA Technical Reports Server (NTRS)

    Yang, C. Y.; Butkus, A. M.

    1980-01-01

    In an attempt to understand the process of electrical conduction in polyacrylonitrile (PAN)-based carbon fibers, calculations were carried out on cluster models of the fiber consisting of carbon, nitrogen, and hydrogen atoms using the modified intermediate neglect of differential overlap (MINDO) molecular orbital (MO) method. The models were developed based on the assumption that PAN carbon fibers obtained with heat treatment temperatures (HTT) below 1000 C retain nitrogen in a graphite-like lattice. For clusters modeling an edge nitrogen site, analysis of the occupied MO's indicated an electron distribution similar to that of graphite. A similar analysis for the somewhat less stable interior nitrogen site revealed a partially localized II electron distribution around the nitrogen atom. The differences in bonding trends and structural stability between edge and interior nitrogen clusters led to a two-step process proposed for nitrogen evolution with increasing HTT.

  8. Carbon fiber modification

    NASA Technical Reports Server (NTRS)

    Thompson, T. E.

    1979-01-01

    The effect of several chemical treatments on the electrical and mechanical properties of carbon fibers was investigated with an optimum goal of increasing the electrical resistivity by a factor of 1000 without appreciably changing the mechanical properties. It was possible to effect resistivity increases from 10 to 50 percent without adversely affecting the tensile strength or Young's modulus for T-300 and C-6000 PAN fibers by treatments with either AlCl3 or nitric acid mixtures. Larger increases in the resistivity were produced with pitch fibers treated with nitric acid mixtures. This treatment also produced a partial decomposition of the pitch fiber and deterioration of the mechanical properties. The rationale behind the approch was to immobilize the conductivity producing pi electrons in the microscopic aromatic structure of the carbon fibers without destroying the strength producing sigma bonds. The investigations indicate that certain chemical treatments can produce such results, but the total reduction in the electrical conductivity which was achieved was not large enough to impact on problems which might arise from the high conductivities of the fibers.

  9. Boron nitride converted carbon fiber

    DOEpatents

    Rousseas, Michael; Mickelson, William; Zettl, Alexander K.

    2016-04-05

    This disclosure provides systems, methods, and apparatus related to boron nitride converted carbon fiber. In one aspect, a method may include the operations of providing boron oxide and carbon fiber, heating the boron oxide to melt the boron oxide and heating the carbon fiber, mixing a nitrogen-containing gas with boron oxide vapor from molten boron oxide, and converting at least a portion of the carbon fiber to boron nitride.

  10. Carbon Fiber Composites

    NASA Technical Reports Server (NTRS)

    1997-01-01

    HyComp(R), Inc. development a line of high temperature carbon fiber composite products to solve wear problems in the harsh environment of steel and aluminum mills. WearComp(R), self-lubricating composite wear liners and bushings, combines carbon graphite fibers with a polyimide binder. The binder, in conjunction with the fibers, provides the slippery surface, one that demands no lubrication, yet wears at a very slow rate. WearComp(R) typically lasts six to ten times longer than aluminum bronze. Unlike bronze, WearComp polishes the same surface and imparts a self-lube film for years of service. It is designed for continuous operation at temperatures of 550 degrees Fahrenheit and can operate under high compressive loads.

  11. Method for the preparation of carbon fiber from polyolefin fiber precursor, and carbon fibers made thereby

    SciTech Connect

    Naskar, Amit Kumar; Hunt, Marcus Andrew; Saito, Tomonori

    2015-08-04

    Methods for the preparation of carbon fiber from polyolefin fiber precursor, wherein the polyolefin fiber precursor is partially sulfonated and then carbonized to produce carbon fiber. Methods for producing hollow carbon fibers, wherein the hollow core is circular- or complex-shaped, are also described. Methods for producing carbon fibers possessing a circular- or complex-shaped outer surface, which may be solid or hollow, are also described.

  12. Multimetallic Electrodeposition on Carbon Fibers

    NASA Astrophysics Data System (ADS)

    Böttger-Hiller, F.; Kleiber, J.; Böttger, T.; Lampke, T.

    2016-03-01

    Efficient lightweight design requires intelligent materials that meet versatile functions. One approach is to extend the range of properties of carbon fiber reinforced plastics (CFRP) by plating the fiber component. Electroplating leads to metalized layers on carbon fibers. Herein only cyanide-free electrolytes where used. Until now dendrite-free layers were only obtained using current densities below 1.0 A dm-2. In this work, dendrite-free tin and copper coatings were achieved by pre-metalizing the carbon fiber substrates. Furthermore, applying a combination of two metals with different sized thermal expansion coefficient lead to a bimetallic coating on carbon fiber rovings, which show an actuatory effect.

  13. Carbon fiber counting. [aircraft structures

    NASA Technical Reports Server (NTRS)

    Pride, R. A.

    1980-01-01

    A method was developed for characterizing the number and lengths of carbon fibers accidentally released by the burning of composite portions of civil aircraft structure in a jet fuel fire after an accident. Representative samplings of carbon fibers collected on transparent sticky film were counted from photographic enlargements with a computer aided technique which also provided fiber lengths.

  14. Carbon Fiber Biocompatibility for Implants

    PubMed Central

    Petersen, Richard

    2016-01-01

    Carbon fibers have multiple potential advantages in developing high-strength biomaterials with a density close to bone for better stress transfer and electrical properties that enhance tissue formation. As a breakthrough example in biomaterials, a 1.5 mm diameter bisphenol-epoxy/carbon-fiber-reinforced composite rod was compared for two weeks in a rat tibia model with a similar 1.5 mm diameter titanium-6-4 alloy screw manufactured to retain bone implants. Results showed that carbon-fiber-reinforced composite stimulated osseointegration inside the tibia bone marrow measured as percent bone area (PBA) to a great extent when compared to the titanium-6-4 alloy at statistically significant levels. PBA increased significantly with the carbon-fiber composite over the titanium-6-4 alloy for distances from the implant surfaces of 0.1 mm at 77.7% vs. 19.3% (p < 10−8) and 0.8 mm at 41.6% vs. 19.5% (p < 10−4), respectively. The review focuses on carbon fiber properties that increased PBA for enhanced implant osseointegration. Carbon fibers acting as polymer coated electrically conducting micro-biocircuits appear to provide a biocompatible semi-antioxidant property to remove damaging electron free radicals from the surrounding implant surface. Further, carbon fibers by removing excess electrons produced from the cellular mitochondrial electron transport chain during periods of hypoxia perhaps stimulate bone cell recruitment by free-radical chemotactic influences. In addition, well-studied bioorganic cell actin carbon fiber growth would appear to interface in close contact with the carbon-fiber-reinforced composite implant. Resulting subsequent actin carbon fiber/implant carbon fiber contacts then could help in discharging the electron biological overloads through electrochemical gradients to lower negative charges and lower concentration. PMID:26966555

  15. Gasifiable carbon-graphite fibers

    NASA Technical Reports Server (NTRS)

    Humphrey, Marshall F. (Inventor); Ramohalli, Kumar N. R. (Inventor); Dowler, Warren L. (Inventor)

    1982-01-01

    Fine, carbon-graphite fibers do not combust during the combustion of a composite and are expelled into the air as fine conductive particles. Coating of the fibers with a salt of a metal having a work function below 4.2 eV such as an alkaline earth metal salt, e.g., calcium acetate, catalytically enhances combustion of the fibers at temperatures below 1000.degree. C. such that the fibers self-support combustion and burn to produce a non-conductive ash. Fire-polishing the fibers before application of the coating is desirable to remove sizing to expose the carbon surface to the catalyst.

  16. Carbon nanotube core graphitic shell hybrid fibers.

    PubMed

    Hahm, Myung Gwan; Lee, Jae-Hwang; Hart, Amelia H C; Song, Sung Moo; Nam, Jaewook; Jung, Hyun Young; Hashim, Daniel Paul; Li, Bo; Narayanan, Tharangattu N; Park, Chi-Dong; Zhao, Yao; Vajtai, Robert; Kim, Yoong Ahm; Hayashi, Takuya; Ku, Bon-Cheol; Endo, Morinobu; Barrera, Enrique; Jung, Yung Joon; Thomas, Edwin L; Ajayan, Pulickel M

    2013-12-23

    A carbon nanotube yarn core graphitic shell hybrid fiber was fabricated via facile heat treatment of epoxy-based negative photoresist (SU-8) on carbon nanotube yarn. The effective encapsulation of carbon nanotube yarn in carbon fiber and a glassy carbon outer shell determines their physical properties. The higher electrical conductivity (than carbon fiber) of the carbon nanotube yarn overcomes the drawbacks of carbon fiber/glassy carbon, and the better properties (than carbon nanotubes) of the carbon fiber/glassy carbon make up for the lower thermal and mechanical properties of the carbon nanotube yarn via synergistic hybridization without any chemical doping and additional processes. PMID:24224730

  17. Source of released carbon fibers

    NASA Technical Reports Server (NTRS)

    Bell, V. L.

    1979-01-01

    The potential for the release of carbon fibers from aircraft crashes/fires is addressed. Simulation of the conditions of aircraft crash fires in order to predict the quantities and forms of fibrous materials which might be released from civilian aircraft crashes/fires is considered. Figures are presented which describe some typical fiber release test activities together with some very preliminary results of those activities. The state of the art of carbon fiber release is summarized as well as some of the uncertainties concerning accidental fiber release.

  18. Coating Carbon Fibers With Platinum

    NASA Technical Reports Server (NTRS)

    Effinger, Michael R.; Duncan, Peter; Coupland, Duncan; Rigali, Mark J.

    2007-01-01

    A process for coating carbon fibers with platinum has been developed. The process may also be adaptable to coating carbon fibers with other noble and refractory metals, including rhenium and iridium. The coated carbon fibers would be used as ingredients of matrix/fiber composite materials that would resist oxidation at high temperatures. The metal coats would contribute to oxidation resistance by keeping atmospheric oxygen away from fibers when cracks form in the matrices. Other processes that have been used to coat carbon fibers with metals have significant disadvantages: Metal-vapor deposition processes yield coats that are nonuniform along both the lengths and the circumferences of the fibers. The electrical resistivities of carbon fibers are too high to be compatible with electrolytic processes. Metal/organic vapor deposition entails the use of expensive starting materials, it may be necessary to use a furnace, and the starting materials and/or materials generated in the process may be hazardous. The present process does not have these disadvantages. It yields uniform, nonporous coats and is relatively inexpensive. The process can be summarized as one of pretreatment followed by electroless deposition. The process consists of the following steps: The surfaces of the fiber are activated by deposition of palladium crystallites from a solution. The surface-activated fibers are immersed in a solution that contains platinum. A reducing agent is used to supply electrons to effect a chemical reduction in situ. The chemical reduction displaces the platinum from the solution. The displaced platinum becomes deposited on the fibers. Each platinum atom that has been deposited acts as a catalytic site for the deposition of another platinum atom. Hence, the deposition process can also be characterized as autocatalytic. The thickness of the deposited metal can be tailored via the duration of immersion and the chemical activity of the solution.

  19. Carbon Fiber Risk Analysis: Conclusions

    NASA Technical Reports Server (NTRS)

    Huston, R. J.

    1979-01-01

    It was concluded that preliminary estimates indicate that the public risk due to accidental release of carbon fiber from air transport aircraft is small. It was also concluded that further work is required to increase confidence in these estimates.

  20. Development of a 6 x 18 inch rheology tunnel for experimental fluid dynamics investigation.

    PubMed

    Miklosovic, D S; Gregorek, G M; Smith, W A; Golding, L A

    1997-01-01

    The Ohio State University (OSU) and the Cleveland Clinic Foundation (CCF) developed a 6 x 18 inch low velocity Rheologic Research Tunnel to do flow visualization and other experimental fluid studies, particularly on scaled-up models of cardiovascular devices, such as the CCF's Innovative Ventricular Assist System. The large test section (TS) permits detailed data to be obtained that would be inaccessible with a smaller test prototype. A particular feature of the OSU-CCF program is the use of a non-Newtonian blood analog (NNBA), so the effect of the shear-thinning behavior of blood on the local development of separation, stagnation, and flow patterns can be studied. The TS can simulate a pressure driven slit flow of 6 x 18 in., or the external flow around a vane or blade having an aspect ratio of 1. Maximum pressure is 8.5 psig, while the maximum velocity is 21.7 in/sec. The fluid supply tank has a capacity of 500 gal of NNBA and, with its associated filtration and circulation systems, can be adapted to studies of large transparent models better studied outside the TS. Using 2 pumps, flow rates of 98-610 gal/min can be provided. Instrumentation includes thermistors, a 48 port pressure scanner with pressure transducers, a data acquisition system, and a digital video camera. Dye and hydrogen bubble systems have been developed. Development of such a facility presents problems not encountered in more typical water tables or wind tunnels. These include fundamental issues such as providing a uniform flowfield; practical issues with respect to priming, operating, and obtaining data from the system; and safety considerations. For the very large volume of NNBA, a xanthan gum solution is used, whose shear-thinning behavior depends not only on concentration, but also on age and prior shear history. The lessons learned are presented, permitting others to efficiently develop systems suitable to their testing needs. PMID:9360120

  1. Interfacial adhesion of carbon fibers

    NASA Technical Reports Server (NTRS)

    Bascom, Willard D.

    1987-01-01

    Relative adhesion strengths between AS4, AS1, and XAS carbon fibers and thermoplastic polymers were determined using the embedded single filament test. Polymers studied included polycarbonate, polyphenylene oxide, polyetherimide, polysulfone, polyphenylene oxide blends with polystyrene, and polycarbonate blends with a polycarbonate polysiloxane block copolymer. Fiber surface treatments and sizings improved adhesion somewhat, but adhesion remained well below levels obtained with epoxy matrices. An explanation for the differences between the Hercules and Grafil fibers was sought using X ray photon spectroscopy, wetting, scanning electron microscopy and thermal desorption analysis.

  2. Thermoplastic coating of carbon fibers

    NASA Technical Reports Server (NTRS)

    Edie, D. D.; Lickfield, G. C.; Allen, L. E.; Mccollum, J. R.

    1989-01-01

    A continuous powder coating system was developed for coating carbon fiber with LaRC-TPI (Langley Research Center-Thermoplastic Polyimide), a high-temperature thermoplastic polymide invented by NASA-Langley. The coating line developed used a pneumatic fiber spreader to separate the individual fibers. The polymer was applied within a recirculating powder coating chamber then melted using a combination of direct electrical resistance and convective heating to make it adhere to the fiber tow. The tension and speed of the line were controlled with a dancer arm and an electrically driven fiber wind-up and wind-off. The effects of heating during the coating process on the flexibility of the prepreg produced were investigated. The uniformity with which the fiber tow could be coated with polymer also was examined. Composite specimens were fabricated from the prepreg and tested to determine optimum process conditions. The study showed that a very uniform and flexible prepeg with up to 50 percent by volume polymer could be produced with this powder coating system. The coating line minimized powder loss and produced prepeg in lengths of up to 300 m. The fiber spreading was found to have a major effect on the coating uniformity and flexibility. Though test results showed low composite tensile strengths, analysis of fracture surfaces under scanning electron microscope indicated that fiber/matrix adhesion was adequate.

  3. Assessment of Carbon Fiber Electrical Effects

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The risks associated with the use of carbon fiber composites in civil aircraft are discussed along with the need for protection of civil aircraft equipment from fire-released carbon fibers. The size and number of carbon fibers released in civil aircraft crash fires, the downwind dissemination of the fibers, their penetration into buildings and equipment, and the vulnerability of electrical/electronic equipment to damage by the fibers are assessed.

  4. Carbon fiber study

    NASA Technical Reports Server (NTRS)

    1977-01-01

    A coordinated Federal Government action plan for dealing with the potential problems arising from the increasing use of graphite fiber reinforced composite materials in both military and civilian applications is presented. The required dissemination of declassified information and an outline of government actions to minimize the social and economic consequences of proliferated composite materials applications were included.

  5. Thermoplastic-carbon fiber hybrid yarn

    NASA Technical Reports Server (NTRS)

    Ketterer, M. E.

    1984-01-01

    Efforts were directed to develop processing methods to make carbon fiber/thermoplastic fiber preforms that are easy to handle and drapeable, and to consolidate them into low void content laminates. The objectives were attained with the development of the hybrid yarn concept; whereby, thermoplastic fiber can be intimately intermixed with carbon fiber into a hybrid yarn. This was demonstrated with the intermixing of Celion 3000 with a Celanese liquid crystal polymer fiber, polybutylene terepthalate fiber, or polyetheretherketone fiber. The intermixing of the thermoplastic matrix fiber and the reinforcing carbon fiber gives a preform that can be easily fabricated into laminates with low void content. Mechanical properties of the laminates were not optimized; however, initial results indicated properties typical of a thermoplastic/carbon fiber composites prepared by more conventional methods.

  6. Carbon fiber internal pressure vessels

    NASA Technical Reports Server (NTRS)

    Simon, R. A.

    1973-01-01

    Internal pressure vessels were designed; the filament was wound of carbon fibers and epoxy resin and tested to burst. The fibers used were Thornel 400, Thornel 75, and Hercules HTS. Additional vessels with type A fiber were made. Polymeric linears were used, and all burst testing was done at room temperature. The objective was to produce vessels with the highest attainable PbV/W efficiencies. The type A vessels showed the highest average efficiency: 2.56 x 10 to the 6th power cm. Next highest efficiency was with Thornel 400 vessels: 2.21 x 10 to the 6th power cm. These values compare favorably with efficiency values from good quality S-glass vessels, but strains averaged 0.97% or less, which is less than 1/3 the strain of S-glass vessels.

  7. Carbon nanotube fiber spun from wetted ribbon

    DOEpatents

    Zhu, Yuntian T; Arendt, Paul; Zhang, Xiefei; Li, Qingwen; Fu, Lei; Zheng, Lianxi

    2014-04-29

    A fiber of carbon nanotubes was prepared by a wet-spinning method involving drawing carbon nanotubes away from a substantially aligned, supported array of carbon nanotubes to form a ribbon, wetting the ribbon with a liquid, and spinning a fiber from the wetted ribbon. The liquid can be a polymer solution and after forming the fiber, the polymer can be cured. The resulting fiber has a higher tensile strength and higher conductivity compared to dry-spun fibers and to wet-spun fibers prepared by other methods.

  8. Carbon fibers from SRC pitch

    DOEpatents

    Greskovich, Eugene J.; Givens, Edwin N.

    1981-01-01

    This invention relates to an improved method of manufacturing carbon fibers from a coal derived pitch. The improvement resides in the use of a solvent refined coal which has been hydrotreated and subjected to solvent extraction whereby the hetero atom content in the resulting product is less than 4.0% by weight and the softening point is between about 100.degree.-250.degree. F.

  9. Storing Fluorine In Graphitelike Carbon Fibers

    NASA Technical Reports Server (NTRS)

    Hung, Ching-Cheh

    1995-01-01

    Fluorine stored in graphite or graphitelike carbon fibers for later release and/or use in chemical reactions. Storage in carbon fibers eliminates difficulty and risk of using high-pressure tanks and pipes to hold corrosive gas. Storage in carbon fibers makes fluorine more readily accessible than does storage as constituent of metal fluoride. Carbon fibers heated to release stored fluorine, which draws away to vessel where reacts with material to be fluorinated, possibly at temperature other than release temperature. Alternatively, material to be fluorinated mixed or otherwise placed in contact with fibers and entire mass heated to or beyond release temperature.

  10. A novel carbon fiber based porous carbon monolith

    SciTech Connect

    Burchell, T.D.; Klett, J.W.; Weaver, C.E.

    1995-06-01

    A novel porous carbon material based on carbon fibers has been developed. The material, when activated, develops a significant micro- or mesopore volume dependent upon the carbon fiber type utilized (isotropic pitch or polyacrylonitrile). The materials will find applications in the field of fluid separations or as a catalyst support. Here, the manufacture and characterization of our porous carbon monoliths are described. A novel adsorbent carbon composite material has been developed comprising carbon fibers and a binder. The material, called carbon fiber composite molecular sieve (CFCMS), was developed through a joint research program between Oak Ridge National Laboratory (ORNL) and the University of Kentucky, Center for Applied Energy Research (UKCAER).

  11. Carbon fiber manufacturing via plasma technology

    DOEpatents

    Paulauskas, Felix L.; Yarborough, Kenneth D.; Meek, Thomas T.

    2002-01-01

    The disclosed invention introduces a novel method of manufacturing carbon and/or graphite fibers that avoids the high costs associated with conventional carbonization processes. The method of the present invention avoids these costs by utilizing plasma technology in connection with electromagnetic radiation to produce carbon and/or graphite fibers from fully or partially stabilized carbon fiber precursors. In general, the stabilized or partially stabilized carbon fiber precursors are placed under slight tension, in an oxygen-free atmosphere, and carbonized using a plasma and electromagnetic radiation having a power input which is increased as the fibers become more carbonized and progress towards a final carbon or graphite product. In an additional step, the final carbon or graphite product may be surface treated with an oxygen-plasma treatment to enhance adhesion to matrix materials.

  12. High voltage spark carbon fiber detection system

    NASA Technical Reports Server (NTRS)

    Yang, L. C.

    1980-01-01

    The pulse discharge technique was used to determine the length and density of carbon fibers released from fiber composite materials during a fire or aircraft accident. Specifications are given for the system which uses the ability of a carbon fiber to initiate spark discharge across a high voltage biased grid to achieve accurate counting and sizing of fibers. The design of the system was optimized, and prototype hardware proved satisfactory in laboratory and field tests.

  13. Patterned functional carbon fibers from polyethylene

    SciTech Connect

    Hunt, Marcus A; Saito, Tomonori; Brown, Rebecca H; Kumbhar, Amar S; Naskar, Amit K

    2012-01-01

    Patterned, continuous carbon fibers with controlled surface geometry were produced from a novel melt-processible carbon precursor. This portends the use of a unique technique to produce such technologically innovative fibers in large volume for important applications. The novelties of this technique include ease of designing and fabricating fibers with customized surface contour, the ability to manipulate filament diameter from submicron scale to a couple of orders of magnitude larger scale, and the amenable porosity gradient across the carbon wall by diffusion controlled functionalization of precursor. The geometry of fiber cross-section was tailored by using bicomponent melt-spinning with shaped dies and controlling the melt-processing of the precursor polymer. Circular, trilobal, gear-shaped hollow fibers, and solid star-shaped carbon fibers of 0.5 - 20 um diameters, either in self-assembled bundle form, or non-bonded loose filament form, were produced by carbonizing functionalized-polyethylene fibers. Prior to carbonization, melt-spun fibers were converted to a char-forming mass by optimizing the sulfonation on polyethylene macromolecules. The fibers exhibited distinctly ordered carbon morphologies at the outside skin compared to the inner surface or fiber core. Such order in carbon microstructure can be further tuned by altering processing parameters. Partially sulfonated polyethylene-derived hollow carbon fibers exhibit 2-10 fold surface area (50-500 m2/g) compared to the solid fibers (10-25 m2/g) with pore sizes closer to the inside diameter of the filaments larger than the sizes on the outer layer. These specially functionalized carbon fibers hold promise for extraordinary performance improvements when used, for example, as composite reinforcements, catalyst support media, membranes for gas separation, CO2 sorbents, and active electrodes and current collectors for energy storage applications.

  14. Carbon nanotube fiber terahertz polarizer

    NASA Astrophysics Data System (ADS)

    Zubair, Ahmed; Tsentalovich, Dmitri E.; Young, Colin C.; Heimbeck, Martin S.; Everitt, Henry O.; Pasquali, Matteo; Kono, Junichiro

    2016-04-01

    Conventional, commercially available terahertz (THz) polarizers are made of uniformly and precisely spaced metallic wires. They are fragile and expensive, with performance characteristics highly reliant on wire diameters and spacings. Here, we report a simple and highly error-tolerant method for fabricating a freestanding THz polarizer with nearly ideal performance, reliant on the intrinsically one-dimensional character of conduction electrons in well-aligned carbon nanotubes (CNTs). The polarizer was constructed on a mechanical frame over which we manually wound acid-doped CNT fibers with ultrahigh electrical conductivity. We demonstrated that the polarizer has an extinction ratio of ˜-30 dB with a low insertion loss (<0.5 dB) throughout a frequency range of 0.2-1.1 THz. In addition, we used a THz ellipsometer to measure the Müller matrix of the CNT-fiber polarizer and found comparable attenuation to a commercial metallic wire-grid polarizer. Furthermore, based on the classical theory of light transmission through an array of metallic wires, we demonstrated the most striking difference between the CNT-fiber and metallic wire-grid polarizers: the latter fails to work in the zero-spacing limit, where it acts as a simple mirror, while the former continues to work as an excellent polarizer even in that limit due to the one-dimensional conductivity of individual CNTs.

  15. Manufacturing of Nanocomposite Carbon Fibers and Composite Cylinders

    NASA Technical Reports Server (NTRS)

    Tan, Seng; Zhou, Jian-guo

    2013-01-01

    Pitch-based nanocomposite carbon fibers were prepared with various percentages of carbon nanofibers (CNFs), and the fibers were used for manufacturing composite structures. Experimental results show that these nanocomposite carbon fibers exhibit improved structural and electrical conductivity properties as compared to unreinforced carbon fibers. Composite panels fabricated from these nanocomposite carbon fibers and an epoxy system also show the same properties transformed from the fibers. Single-fiber testing per ASTM C1557 standard indicates that the nanocomposite carbon fiber has a tensile modulus of 110% higher, and a tensile strength 17.7% times higher, than the conventional carbon fiber manufactured from pitch. Also, the electrical resistance of the carbon fiber carbonized at 900 C was reduced from 4.8 to 2.2 ohm/cm. The manufacturing of the nanocomposite carbon fiber was based on an extrusion, non-solvent process. The precursor fibers were then carbonized and graphitized. The resultant fibers are continuous.

  16. Effects of heat treatment on carbon fibers

    NASA Technical Reports Server (NTRS)

    Brown, D. Kyle; Phillips, Wayne M.

    1990-01-01

    Commercially produced carbon fibers were heat treated to graphitization temperatures. The fibers were characterized for mechanical and physical properties, including density, D0002 spacing, strength, and modulus in both the 'as received' and heat treated conditions. Mechanical property changes were correlated with the physical property changes in the fibers.

  17. High performance pitch-based carbon fiber

    SciTech Connect

    Tadokoro, Hiroyuki; Tsuji, Nobuyuki; Shibata, Hirotaka; Furuyama, Masatoshi

    1996-12-31

    The high performance pitch-based carbon fiber with smaller diameter, six micro in developed by Nippon Graphite Fiber Corporation. This fiber possesses high tensile modulus, high tensile strength, excellent yarn handle ability, low thermal expansion coefficient, and high thermal conductivity which make it an ideal material for space applications such as artificial satellites. Performance of this fiber as a reinforcement of composites was sufficient. With these characteristics, this pitch-based carbon fiber is expected to find wide variety of possible applications in space structures, industrial field, sporting goods and civil infrastructures.

  18. Photoconductivity of Activated Carbon Fibers

    DOE R&D Accomplishments Database

    Kuriyama, K.; Dresselhaus, M. S.

    1990-08-01

    The photoconductivity is measured on a high-surface-area disordered carbon material, namely activated carbon fibers, to investigate their electronic properties. Measurements of decay time, recombination kinetics and temperature dependence of the photoconductivity generally reflect the electronic properties of a material. The material studied in this paper is a highly disordered carbon derived from a phenolic precursor, having a huge specific surface area of 1000--2000m{sup 2}/g. Our preliminary thermopower measurements suggest that this carbon material is a p-type semiconductor with an amorphous-like microstructure. The intrinsic electrical conductivity, on the order of 20S/cm at room temperature, increases with increasing temperature in the range 30--290K. In contrast with the intrinsic conductivity, the photoconductivity in vacuum decreases with increasing temperature. The recombination kinetics changes from a monomolecular process at room temperature to a biomolecular process at low temperatures. The observed decay time of the photoconductivity is {approx equal}0.3sec. The magnitude of the photoconductive signal was reduced by a factor of ten when the sample was exposed to air. The intrinsic carrier density and the activation energy for conduction are estimated to be {approx equal}10{sup 21}/cm{sup 3} and {approx equal}20meV, respectively. The majority of the induced photocarriers and of the intrinsic carriers are trapped, resulting in the long decay time of the photoconductivity and the positive temperature dependence of the conductivity.

  19. Coating of carbon fibers -- The strength of the fibers

    SciTech Connect

    Helmer, T.; Peterlik, H.; Kromp, K.

    1995-01-01

    The 6k carbon fiber Torayca T800H was coated with pyrolytic carbon by a CVD process. Fiber bundles were tested and evaluated. By this procedure, the whole distribution of the failure probability with respect to the fiber strength is obtained in a single experiment. The 50% strength of the fiber bundle, i.e., the strength at which 50% of the fibers in the bundle are broken, is inversely proportional to the square root of the thickness of the coating. By relating the strength to the defect size according to linear-elastic fracture mechanics (LEFM), the probability density function of the defects was derived. It is Weibull-shaped for the uncoated fiber and shows an increasing bimodal shape for the increasing coating thicknesses.

  20. The Transport Properties of Activated Carbon Fibers

    DOE R&D Accomplishments Database

    di Vittorio, S. L.; Dresselhaus, M. S.; Endo, M.; Issi, J-P.; Piraux, L.

    1990-07-01

    The transport properties of activated isotropic pitch-based carbon fibers with surface area 1000 m{sup 2}/g have been investigated. We report preliminary results on the electrical conductivity, the magnetoresistance, the thermal conductivity and the thermopower of these fibers as a function of temperature. Comparisons are made to transport properties of other disordered carbons.

  1. The transport properties of activated carbon fibers

    SciTech Connect

    di Vittorio, S.L. . Dept. of Materials Science and Engineering); Dresselhaus, M.S. . Dept. of Electrical Engineering and Computer Science Massachusetts Inst. of Tech., Cambridge, MA . Dept. of Physics); Endo, M. . Dept. of Electrical Engineering); Issi, J-P.; Piraux, L.

    1990-07-01

    The transport properties of activated isotropic pitch-based carbon fibers with surface area 1000 m{sup 2}/g have been investigated. We report preliminary results on the electrical conductivity, the magnetoresistance, the thermal conductivity and the thermopower of these fibers as a function of temperature. Comparisons are made to transport properties of other disordered carbons. 19 refs., 4 figs.

  2. Carbon fiber behavior in an enclosed volume

    NASA Technical Reports Server (NTRS)

    Harvey, M. C.

    1979-01-01

    Tests were performed to evaluate the behavior of single carbon fibers existing in an enclosed space such as a room of a building. Three general phenomena were explored: the concentration decay rate of a fiber-charged room, the degree of uniform mixing of fibers within a room, and the effects of fibers being redisseminated off deposition surfaces within a room. The results were required in understanding the ratio of total indoor fiber exposure to total outdoor fiber exposure, a quantity essential to risk analysis. Results indicate that decay rate is predictable within acceptable limits and that homogeneous mixing can always be assumed. Some factors of redissemination are identified and effects discussed.

  3. Characterization of electrospun lignin based carbon fibers

    NASA Astrophysics Data System (ADS)

    Poursorkhabi, Vida; Mohanty, Amar; Misra, Manjusri

    2015-05-01

    The production of lignin fibers has been studied in order to replace the need for petroleum based precursors for carbon fiber production. In addition to its positive environmental effects, it also benefits the economics of the industries which cannot take advantage of carbon fiber properties because of their high price. A large amount of lignin is annually produced as the byproduct of paper and growing cellulosic ethanol industry. Therefore, finding high value applications for this low cost, highly available material is getting more attention. Lignin is a biopolymer making about 15 - 30 % of the plant cell walls and has a high carbon yield upon carbonization. However, its processing is challenging due to its low molecular weight and also variations based on its origin and the method of separation from cellulose. In this study, alkali solutions of organosolv lignin with less than 1 wt/v% of poly (ethylene oxide) and two types of lignin (hardwood and softwood) were electrospun followed by carbonization. Different heating programs for carbonization were tested. The carbonized fibers had a smooth surface with an average diameter of less than 5 µm and the diameter could be controlled by the carbonization process and lignin type. Scanning electron microscopy (SEM) was used to study morphology of the fibers before and after carbonization. Thermal conductivity of a sample with amorphous carbon was 2.31 W/m.K. The electrospun lignin carbon fibers potentially have a large range of application such as in energy storage devices and water or gas purification systems.

  4. CHARACTERIZATION OF CARBON FIBER EMISSIONS FROM CURRENT AND PROJECTED ACTIVITIES FOR THE MANUFACTURE AND DISPOSAL OF CARBON FIBER PRODUCTS

    EPA Science Inventory

    Composite materials formed by impregnating a carbon or graphite fiber mat with plastic binders are being used increasingly in military, aerospace, sports and automotive applications. Carbon fibers are formed primarily from synthetic fibers carbonized in the absence of oxygen. Pos...

  5. Surface analyses of carbon fibers produced from polyacrylonitrile fibers at low carbonization temperatures

    NASA Technical Reports Server (NTRS)

    Cagliostro, D. E.

    1983-01-01

    A process for producing carbon fibers from polyacrylonitrile at low carbonization temperatures was studied. The bulk and surface properties of fibers obtained after reaction with benzoic acid, air and carbonizing in nitrogen or a dilute acetylene atmosphere are discussed. All fiber products had different surface and internal compositions. Samples produced at temperatures up to 950 C and carbonized in nitrogen contained substantial quantities of nitrogen and oxygen at the surface. During carbonization, the surface nitrogen converted into two new forms, possibly nitrile and an azo or a new carbon-nitrogen bond. Samples carbonized in acetylene contained a carbon-rich surface stable to oxidation.

  6. Heat Treated Carbon Fiber Material Selection Database

    NASA Technical Reports Server (NTRS)

    Effinger, M.; Patel, B.; Koenig, J.

    2008-01-01

    Carbon fibers are used in a variety high temperature applications and materials. However, one limiting factor in their transition into additional applications is an understanding of their functional properties during component processing and function. The requirements on the fibers are governed by the nature of the materials and the environments in which they will be used. The current carbon fiber vendor literature is geared toward the polymeric composite industry and not the ceramic composite industry. Thus, selection of carbon fibers is difficult, since their properties change as a function of heat treatment, processing or component operational temperature, which ever is greatest. To enable proper decisions to be made, a program was established wherein multiple fibers were selected and heat treated at different temperatures. The fibers were then examined for their physical and mechanical properties which are reported herein.

  7. Method of Manufacturing Carbon Fiber Reinforced Carbon Composite Valves

    NASA Technical Reports Server (NTRS)

    Rivers, H. Kevin (Inventor); Ransone, Philip O. (Inventor); Northam, G. Burton (Inventor)

    1998-01-01

    A method for forming a carbon composite valve for internal combustion engines is discussed. The process includes the steps of braiding carbon fiber into a rope thereby forming a cylindrically shaped valve stem portion and continuing to braid said fiber while introducing into the braiding carbon fiber rope a carbon matrix plug having an outer surface in a net shape of a valve head thereby forming a valve head portion. The said carbon matrix plug acting as a mandrel over which said carbon fiber rope is braided, said carbon fiber rope and carbon matrix plug forming a valve head portion suitable for mating with a valve seat; cutting said braided carbon valve stem portion at one end to form a valve tip and cutting said braided carbon fiber after said valve head portion to form a valve face and thus provide a composite valve preform; and densifying said preform by embedding the braided carbon in a matrix of carbon to convert said valve stem portion to a valve stem and said valve head portion to a valve head thereby providing said composite valve.

  8. High electrical resistivity carbon/graphite fibers

    NASA Technical Reports Server (NTRS)

    Vogel, F. L.; Forsman, W. C.

    1980-01-01

    Carbon/graphite fibers were chemically oxidized in the liquid phase to fibers of graphite oxide. Resistivity increases as high as 10,000 times were obtained, the oxidized fiber decomposed on exposure to atmosphere. A factor of 1,000 remained as a stable increment. The largest change observed was 1,000,000 times. Best results were obtained on the most highly graphitized fibers. Electrochemical oxidation yielded a lower increase--about 10 times, but provided a controllable method of synthesis and insight to the mechanism of reaction. Tensile tests indicated that the strength of the fiber on oxidation was decreased by no more than 25 percent.

  9. Large-scale carbon fiber tests

    NASA Technical Reports Server (NTRS)

    Pride, R. A.

    1980-01-01

    A realistic release of carbon fibers was established by burning a minimum of 45 kg of carbon fiber composite aircraft structural components in each of five large scale, outdoor aviation jet fuel fire tests. This release was quantified by several independent assessments with various instruments developed specifically for these tests. The most likely values for the mass of single carbon fibers released ranged from 0.2 percent of the initial mass of carbon fiber for the source tests (zero wind velocity) to a maximum of 0.6 percent of the initial carbon fiber mass for dissemination tests (5 to 6 m/s wind velocity). Mean fiber lengths for fibers greater than 1 mm in length ranged from 2.5 to 3.5 mm. Mean diameters ranged from 3.6 to 5.3 micrometers which was indicative of significant oxidation. Footprints of downwind dissemination of the fire released fibers were measured to 19.1 km from the fire.

  10. Carbon fiber content measurement in composite

    NASA Astrophysics Data System (ADS)

    Wang, Qiushi

    Carbon fiber reinforced polymers (CFRPs) have been widely used in various structural applications in industries such as aerospace and automotive because of their high specific stiffness and specific strength. Their mechanical properties are strongly influenced by the carbon fiber content in the composites. Measurement of the carbon fiber content in CFRPs is essential for product quality control and process optimization. In this work, a novel carbonization-in-nitrogen method (CIN) is developed to characterize the fiber content in carbon fiber reinforced thermoset and thermoplastic composites. In this method, a carbon fiber composite sample is carbonized in a nitrogen environment at elevated temperatures, alongside a neat resin sample. The carbon fibers are protected from oxidization while the resin (the neat resin and the resin matrix in the composite sample) is carbonized under the nitrogen environment. The residue of the carbonized neat resin sample is used to calibrate the resin carbonization rate and calculate the amount of the resin matrix in the composite sample. The new method has been validated on several thermoset and thermoplastic resin systems and found to yield an accurate measurement of fiber content in carbon fiber polymer composites. In order to further understand the thermal degradation behavior of the high temperature thermoplastic polymer during the carbonization process, the mechanism and the kinetic model of thermal degradation behavior of carbon fiber reinforced poly (phenylene sulfide) (CPPS) are studied using thermogravimetry analysis (TGA). The CPPS is subjected to TGA in an air and nitrogen atmosphere at heating rates from 5 to 40°C min--1. The TGA curves obtained in air are different from those in nitrogen. This demonstrates that weight loss occurs in a single stage in nitrogen but in two stages in air. To elucidate this difference, thermal decomposition kinetics is analyzed by applying the Kissinger, Flynn-Wall-Ozawa, Coat-Redfern and

  11. Risk analysis approach. [of carbon fiber release

    NASA Technical Reports Server (NTRS)

    Huston, R. J.

    1979-01-01

    The assessment of the carbon fiber hazard is outlined. Program objectives, requirements of the risk analysis, and elements associated with the physical phenomena of the accidental release are described.

  12. Carbon fiber composite molecular sieves

    SciTech Connect

    Burchell, T.D.; Rogers, M.R.; Williams, A.M.

    1996-06-01

    The removal of CO{sub 2} is of significance in several energy applications. The combustion of fossil fuels, such as coal or natural gas, releases large volumes of CO{sub 2} to the environment. Several options exist to reduce CO{sub 2} emissions, including substitution of nuclear power for fossil fuels, increasing the efficiency of fossil plants and capturing the CO{sub 2} prior to emission to the environment. All of these techniques have the attractive feature of limiting the amount of CO{sub 2} emitted to the atmosphere, but each has economic, technical, or societal limitations. In the production of natural gas, the feed stream from the well frequently contains contaminants and diluents which must be removed before the gas can enter the pipeline distribution system. Notable amongst these diluent gasses is CO{sub 2}, which has no calorific value. Currently, the pipeline specification calls for <2 mol % CO{sub 2} in the gas. Gas separation is thus a relevant technology in the field of energy production. A novel separation system based on a parametric swing process has been developed that utilizes the unique combination of properties exhibited by our carbon fiber composite molecular sieve (CFCMS).

  13. Characterization of electrospun lignin based carbon fibers

    SciTech Connect

    Poursorkhabi, Vida; Mohanty, Amar; Misra, Manjusri

    2015-05-22

    The production of lignin fibers has been studied in order to replace the need for petroleum based precursors for carbon fiber production. In addition to its positive environmental effects, it also benefits the economics of the industries which cannot take advantage of carbon fiber properties because of their high price. A large amount of lignin is annually produced as the byproduct of paper and growing cellulosic ethanol industry. Therefore, finding high value applications for this low cost, highly available material is getting more attention. Lignin is a biopolymer making about 15 – 30 % of the plant cell walls and has a high carbon yield upon carbonization. However, its processing is challenging due to its low molecular weight and also variations based on its origin and the method of separation from cellulose. In this study, alkali solutions of organosolv lignin with less than 1 wt/v% of poly (ethylene oxide) and two types of lignin (hardwood and softwood) were electrospun followed by carbonization. Different heating programs for carbonization were tested. The carbonized fibers had a smooth surface with an average diameter of less than 5 µm and the diameter could be controlled by the carbonization process and lignin type. Scanning electron microscopy (SEM) was used to study morphology of the fibers before and after carbonization. Thermal conductivity of a sample with amorphous carbon was 2.31 W/m.K. The electrospun lignin carbon fibers potentially have a large range of application such as in energy storage devices and water or gas purification systems.

  14. Analytical Evaluation of Drop Tests Performed on Nine 18-Inch Diameter Standardized DOE Spent Nuclear Fuel Canisters

    SciTech Connect

    Snow, Spencer David; Morton, Dana Keith; Rahl, Tommy Ervin; Ware, Arthur Gates; Smith, Nancy Lynn

    2000-07-01

    During fiscal year 1999, a total of nine 18-inch diameter test canisters were fabricated at the Idaho National Engineering & Environmental Laboratory (INEEL) to represent the standardized Department of Energy (DOE) Spent Nuclear Fuel (SNF) canister design. Various "worst case" internal loadings were incorporated. Seven of the test canisters were 15-foot long and weighed approximately 6000 pounds, while two were 10-foot long and weighed 3000 and 3800 pounds. Seven of the test canisters were dropped from thirty feet onto an essentially unyielding flat surface and one of the test canisters was dropped from 40-inches onto a 6-inch diameter puncture post. The final test canister was dropped from 24 inches onto a 2-inch thick vertically oriented steel plate, and then tipped over to impact another 2-inch thick vertically oriented steel plate. This last test was attempting to represent a canister dropping onto another larger container such as a repository disposal container. All drop testing was performed at Sandia National Laboratory (SNL). The nine test canisters experienced varying degrees of damage to their skirts, lifting rings, and pressure boundary components (heads and main body). However, all of the canisters were shown to have maintained their pressure boundary (through pressure testing), and the four worst damaged canisters were also shown to be leaktight (via helium leak testing performed at the INEEL). Pre-drop and post-drop test canister finite element modeling was performed at the INEEL in support of the canister drop test program. All model evaluations were performed using the ABAQUS/Explicit software. The finite element models representing the test canisters accurately (though at times, slightly conservatively) predicted the actual test canister responses during the defined drop events.This paper will discuss highlights of the drop testing program and will give detailed comparisons of analysis versus actual test results.

  15. Effects of carbon fibers on consumer products

    NASA Technical Reports Server (NTRS)

    Wise, R. A.; Lovett, C. D.

    1980-01-01

    The potential effects of carbon fibers on consumer products such as dishwashers, microwave ovens, and smoke detectors were investigated. The investigation was divided into two categories to determine the potential faults and hazards that could occur if fibers should enter the electrical circuits of the selected appliances. The categories were a fault analysis and a hazard analysis. Hazards considered were fire, flood, physical harm, explosion, and electrical shock. Electrical shock was found to be a possible occurrence related to carbon fibers. Faults were considered to be any effect on the performance of an appliance which would result in complaint or require service action.

  16. Thermophysical ESEM Characterization of Carbon Fibers

    NASA Technical Reports Server (NTRS)

    Sue, Jiwoong; Ochoa, Ozden O.; Effinger, Michael R.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Coefficients of thermal expansion (CTE) of carbon fibers create residual stresses in aggressive manufacturing and service environments. In this effort, environmental scanning electron microscope (ESEM) is used for in situ observations of a carbon fiber cross-section up to 1000 C in order to evaluate the much neglected transverse CTE. The perimeter of fiber cross-section is calculated with the Scion image processing program from images that were taken at every 100 C increments. CTE values are calculated by linear regression of the strain data based on the perimeter changes. Furthermore, through SEM, WDS and TEM observations, we are in the process of bringing an interactive rationale between CTE, crystallinity and surface roughness of carbon fibers.

  17. FIBER LENGTH DISTRIBUTION MEASUREMENT FOR LONG GLASS AND CARBON FIBER REINFORCED INJECTION MOLDED THERMOPLASTICS

    SciTech Connect

    Kunc, Vlastimil; Frame, Barbara J; Nguyen, Ba N.; TuckerIII, Charles L.; Velez-Garcia, Gregorio

    2007-01-01

    Procedures for fiber length distribution (FLD) measurement of long fiber reinforced injection molded thermoplastics were refined for glass and carbon fibers. Techniques for sample selection, fiber separation, digitization and length measurement for both fiber types are described in detail. Quantitative FLD results are provided for glass and carbon reinforced polypropylene samples molded with a nominal original fiber length of 12.7 mm (1/2 in.) using equipment optimized for molding short fiber reinforced thermoplastics.

  18. Vapor grown carbon fiber (VGCF) composites

    SciTech Connect

    Ciminelli, D.L.; Kearns, K.M.; Ragland, W.R.

    1996-12-31

    Vapor grown carbon fibers (VGCF) offer a unique opportunity for carbon fiber composites to expand into a multitude of new markets due to their low cost of only $3 to 5 per pound. Additionally, VGCFs are extremely graphitic and have demonstrated the highest thermal conductivity of any graphite material. Pyrograf-III{reg_sign}, a VGCF produced by Applied Sciences, Inc (ASI), is a small diameter (0.1 {mu}m) fiber with a high aspect ratio (100- 1000). The primary interest of the work is for thermal management applications. The focus of the work has been developing novel process methodologies for these unusual fibers using phenolic and epoxy resin to produce low cost composites. The development of VGCF composites is being performed through a Cooperative Research and Development Agreement (CRDA) between ASI and the Materials Directorate (WL/ML), Wright Laboratory, United States Air Force.

  19. Coating for gasifiable carbon-graphite fibers

    NASA Technical Reports Server (NTRS)

    Harper-Tervet, Jan (Inventor); Dowler, Warren L. (Inventor); Yen, Shiao-Ping S. (Inventor); Mueller, William A. (Inventor)

    1982-01-01

    A thin, uniform, firmly adherent coating of metal gasification catalyst is applied to a carbon-graphite fiber by first coating the fiber with a film-forming polymer containing functional moieties capable of reaction with the catalytic metal ions. Multivalent metal cations such as calcium cross-link the polymer such as a polyacrylic acid to insolubilize the film by forming catalytic metal macro-salt links between adjacent polymer chains. The coated fibers are used as reinforcement for resin composites and will gasify upon combustion without evolving conductive airborne fragments.

  20. Hybrid solar cell on a carbon fiber

    NASA Astrophysics Data System (ADS)

    Grynko, Dmytro A.; Fedoryak, Alexander N.; Smertenko, Petro S.; Dimitriev, Oleg P.; Ogurtsov, Nikolay A.; Pud, Alexander A.

    2016-05-01

    In this work, a method to assemble nanoscale hybrid solar cells in the form of a brush of radially oriented CdS nanowire crystals around a single carbon fiber is demonstrated for the first time. A solar cell was assembled on a carbon fiber with a diameter of ~5-10 μm which served as a core electrode; inorganic CdS nanowire crystals and organic dye or polymer layers were successively deposited on the carbon fiber as active components resulting in a core-shell photovoltaic structure. Polymer, dye-sensitized, and inverted solar cells have been prepared and compared with their analogues made on the flat indium-tin oxide electrode.

  1. CARBON FIBER COMPOSITES IN HIGH VOLUME

    SciTech Connect

    Warren, Charles David; Das, Sujit; Jeon, Dr. Saeil

    2014-01-01

    Vehicle lightweighting represents one of several design approaches that automotive and heavy truck manufacturers are currently evaluating to improve fuel economy, lower emissions, and improve freight efficiency (tons-miles per gallon of fuel). With changes in fuel efficiency and environmental regulations in the area of transportation, the next decade will likely see considerable vehicle lightweighting throughout the ground transportation industry. Greater use of carbon fiber composites and light metals is a key component of that strategy. This paper examines the competition between candidate materials for lightweighting of heavy vehicles and passenger cars. A 53-component, 25 % mass reduction, body-in-white cost analysis is presented for each material class, highlighting the potential cost penalty for each kilogram of mass reduction and then comparing the various material options. Lastly, as the cost of carbon fiber is a major component of the elevated cost of carbon fiber composites, a brief look at the factors that influence that cost is presented.

  2. Hybrid solar cell on a carbon fiber.

    PubMed

    Grynko, Dmytro A; Fedoryak, Alexander N; Smertenko, Petro S; Dimitriev, Oleg P; Ogurtsov, Nikolay A; Pud, Alexander A

    2016-12-01

    In this work, a method to assemble nanoscale hybrid solar cells in the form of a brush of radially oriented CdS nanowire crystals around a single carbon fiber is demonstrated for the first time. A solar cell was assembled on a carbon fiber with a diameter of ~5-10 μm which served as a core electrode; inorganic CdS nanowire crystals and organic dye or polymer layers were successively deposited on the carbon fiber as active components resulting in a core-shell photovoltaic structure. Polymer, dye-sensitized, and inverted solar cells have been prepared and compared with their analogues made on the flat indium-tin oxide electrode. PMID:27216603

  3. Novel method for carbon nanofilament growth on carbon fibers

    SciTech Connect

    Phillips, Johathan; Luhrs, Claudia; Terani, Mehran; Al - Haik, Marwan; Garcia, Daniel; Taha, Mahmoud R

    2009-01-01

    Fiber reinforced structural composites such as fiber reinforced polymers (FRPs) have proven to be key materials for blast mitigation due to their enhanced mechanical performance. However, there is a need to further increase total energy absorption of the composites in order to retain structural integrity in high energy environments, for example, blast events. Research has shown that composite failure in high energy environments can be traced to their relatively low shear strength attributed to the limited bond strength between the matrix and the fibers. One area of focus for improving the strength of composite materials has been to create 'multi-scale' composites. The most common approach to date is to introduce carbon nanotubes into a more traditional composite consisting of epoxy with embedded micron scale fibers. The inclusion of carbon nanotubes (CNT) clearly toughens different matrices. Depositing CNT in brittle matrix increases stiffness by orders of magnitude. Currently, this approach to create multiscale composites is limited due to the difficulty of dispersing significant amounts of nanotubes. It has repeatedly been reported that phase separation occurs above relatively low weight percent loading (ca. 3%) due to the strong van der Waals forces between CNTs compared with that between CNT and polymer. Hence, the nanotubes tend to segregate and form inclusions. One means to prevent nanotube or nanofilament agglomeration is to anchor one end of the nanostructure, thereby creating a stable multi-phase structure. This is most easily done by literally growing the CNTs directly on micron scale fibers. Recently, CNT were grown on carbon fibers, both polyacrylonitrile- (PAN-) and pitch-based, by hot filament chemical vapor deposition (HFCVD) using H2 and CH4 as precursors. Nickel clusters were electrodeposited on the fiber surfaces to catalyze the growth and uniform CNT coatings were obtained on both the PAN- and pitch-based carbon fibers. Multiwalled CNTs with

  4. Comparison of carbon fiber/epoxy composites reinforced by short aramid and carbon fibers

    SciTech Connect

    Walker, L.; Hu, X.Z.

    1999-08-20

    This study is designed to examine and compare the toughening effects of short aramid and carbon fibers in carbon fiber/epoxy composites. The primary objective being to identify the toughening mechanisms associated with the two different short fibers. The detailed information on toughening mechanisms will provide a general guide on the relationship between composite interlaminar design and composite performance. Composite design and processing, delamination testing and SEM study of fracture surfaces are used in conjunction in the current study for a better understanding of the short fiber interlaminar reinforcement technique.

  5. Piezoresistive effect in carbon nanotube fibers.

    PubMed

    Lekawa-Raus, Agnieszka; Koziol, Krzysztof K K; Windle, Alan H

    2014-11-25

    The complex structure of the macroscopic assemblies of carbon nanotubes and variable intrinsic piezoresistivity of nanotubes themselves lead to highly interesting piezoresistive performance of this new type of conductive material. Here, we present an in-depth study of the piezoresistive effect in carbon nanotube fibers, i.e., yarnlike assemblies made purely of aligned carbon nanotubes, which are expected to find applications as electrical and electronic materials. The resistivity changes of carbon nanotube fibers were measured on initial loading, through the elastic/plastic transition, on cyclic loading and on stress relaxation. The various regimes of stress/strain behavior were modeled using a standard linear solid model, which was modified with an additional element in series to account for the observed creep behavior. On the basis of the experimental and modeling results, the origin of piezoresistivity is discussed. An additional effect on the resistivity was found as the fiber was held under load which led to observations of the effect of humidity and the associated water adsorption level on the resistivity. We show that the equilibrium uptake of moisture leads to the decrease in gauge factor of the fiber decrease, i.e., the reduction in the sensitivity of fiber resistivity to loading. PMID:25337627

  6. Chemical vapor infiltration of carbon fiber bundles

    SciTech Connect

    Currier, R.P.; Devlin, D.J.; Barbero, R.S.

    1992-12-31

    Chemical vapor infiltration in carbon fiber bundles is studied under isothermal conditions over the temperature range 1000--1090 C at a nominal pressure of 300 Torr. Pyrolytic decomposition of methane is used in the infiltration experiments with carbon weight gain data obtained continuously from thermogravimetric analysis. The sensitivity of the infiltration dynamics to initial yarn porosity and to spatial variations in fiber positioning are explored. Results indicate that small changes in initial porosity can have significant impact on the weight gain above the solid phase percolation threshold.

  7. Chemical vapor infiltration of carbon fiber bundles

    SciTech Connect

    Currier, R.P.; Devlin, D.J.; Barbero, R.S.

    1992-01-01

    Chemical vapor infiltration in carbon fiber bundles is studied under isothermal conditions over the temperature range 1000--1090 C at a nominal pressure of 300 Torr. Pyrolytic decomposition of methane is used in the infiltration experiments with carbon weight gain data obtained continuously from thermogravimetric analysis. The sensitivity of the infiltration dynamics to initial yarn porosity and to spatial variations in fiber positioning are explored. Results indicate that small changes in initial porosity can have significant impact on the weight gain above the solid phase percolation threshold.

  8. Carbon-Fiber Brush Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Knowles, Timothy R.

    2004-01-01

    Velvetlike and brushlike pads of carbon fibers have been proposed for use as mechanically compliant, highly thermally conductive interfaces for transferring heat. A pad of this type would be formed by attaching short carbon fibers to either or both of two objects that one desires to place in thermal contact with each other. The purpose of using a thermal-contact pad of this or any other type is to reduce the thermal resistance of an interface between a heat source and a heat sink.

  9. Carbon Fiber Reinforced Carbon Composite Valve for an Internal Combustion Engine

    NASA Technical Reports Server (NTRS)

    Rivers, H. Kevin (Inventor); Ransone, Philip O. (Inventor); Northam, G. Burton (Inventor)

    1999-01-01

    A carbon fiber reinforced carbon composite valve for internal combustion engines and the like formed of continuous carbon fibers throughout the valve's stem and head is disclosed. The valve includes braided carbon fiber material over axially aligned unidirectional carbon fibers forming a valve stem; the braided and unidirectional carbon fibers being broomed out at one end of the valve stem forming the shape of the valve head; the valve-shaped structure being densified and rigidized with a matrix of carbon containing discontinuous carbon fibers: and the finished valve being treated to resist oxidation. Also disclosed is a carbon matrix plug containing continuous and discontinuous carbon fibers and forming a net-shape valve head acting as a mandrel over which the unidirectional and braided carbon fibers are formed according to textile processes. Also disclosed are various preform valves and processes for making finished and preform carbon fiber reinforced carbon composite valves.

  10. CTE Measurements of Carbon Fibers in ESEM

    NASA Technical Reports Server (NTRS)

    Effinger, Michael; Ochoa, Ozden; Munafo, Paul M. (Technical Monitor)

    2001-01-01

    The strong appeal of carbon fiber reinforced ceramic matrix and carbon-carbon composites arises from their promising high temperature performance within laboratory-simulated nozzle, leading edge and combustor environments. The main drawback in these systems are two fold; namely oxidation affinity and CTE mismatch. To date the emphasis has been on axial CTE mismatch with the push on estimating (component) laminate level data. However, in heterogeneous and anisotropic systems, all failure mechanisms are at micro or nano scales. This paper will report plans and progress on single carbon fibers efforts in order to develop its temperature dependent, anisotropic thermophysical and thermomechanical properties using combination of x-ray spectroscopy and environmental scanning electron microscopy to capture circumferential expansion from 20-900 C in within the SEM chamber. Surface roughness measurements were also determined. Crystallinity was also determined by the quality of the electron diffraction (ED) patterns.

  11. Designing the Structure of Carbon Fibers for Optimal Mechanical Properties

    SciTech Connect

    Ozcan, Soydan; Vautard, Frederic; Naskar, Amit K

    2014-01-01

    Carbon fiber manufacturing follows generic processing steps: formation of thermoplastic fibers, stabilization, and carbonization. The final structures and end properties of the carbon fiber can differ significantly depending on the precursor chemistry and the associated processing sciences. Polyacrylonitrile (PAN) and mesophase pitch are the predominant precursors used in the production of carbon fibers. PAN-based carbon fibers consist of nanocrystalline graphitic domains typically 1.5 5 nm in size surrounded by amorphous carbon; in contrast, pitch-based carbon fibers are 10 50 nm crystallites with the graphitic (002) planes mostly aligned parallel to the fiber axis. It has been seen that the skin core structure of PAN-based carbon fibers plays a significant role in their mechanical properties. Designing a more homogenous carbon fiber microstructure by controlling the starting polymer and process parameters results in a different set of tensile strengths and elastic moduli. In this study the microstructural defect distribution (0.1 200 nm), measured by small-angle X-ray scattering, was shown to be directly related to the tensile strength of the carbon fibers. Here the formation of carbon structures from various polymer precursors is reviewed. Such a comprehensive understanding offers the opportunity to design carbon fiber microstructures with improved properties and to ultimately create new types of carbon fibers from alternative precursors at reduced cost.

  12. Carbon Fibers from Chicken Feather Keratin

    NASA Astrophysics Data System (ADS)

    Miller, Melissa E.; Wool, Richard

    2006-03-01

    As the availability of synthetic and fossil-fuel based resources is becoming limited, bio-based materials offer an environmentally friendly alternative. Chicken feathers remain a huge agricultural waste. The feathers are comprised of approximately 97% keratin, but are currently used only to enrich animal feed. However, this usage is becoming a problem with the spread of diseases such as Bovine Spongiform Encephalopathy, commonly called ``Mad Cow Disease.'' The hollow, microcrystalline, oriented keratin feather fibers offer a novel, low cost approach to producing carbon fibers through controlled pyrolysis. Carbonized feather fibers (CFF) were prepared by first heating to 225 ^oC (below the melting point)in N2 for 26 hours to crosslink and stabilize the fiber structure; then carbonization occurred by increasing the temperature to 450 ^oC for two more hours. The resulting CFF were hollow, stiff and strong and had an affine 80% weight loss, which is near the theoretical value for the C-content of keratin. Initial studies showed that a composite with the CFF and an epoxidized soybean oil (AESO) gave an improved fiber modulus ECFF of order 13.5--66.1 GPa. With continued research, the goals are to increase the stiffness of the feathers to 100 GPa, while increasing the strength in the range of 5-10 GPa.

  13. Risk Assessment of Carbon Fiber Composite in Surface Transportation

    NASA Technical Reports Server (NTRS)

    Hathaway, W. T.; Hergenrother, K. M.

    1980-01-01

    The vulnerability of surface transportation to airborne carbon fibers and the national risk associated with the potential use of carbon fibers in the surface transportation system were evaluated. Results show airborne carbon fibers may cause failure rates in surface transportation of less than one per year by 1995. The national risk resulting from the use of carbon fibers in the surface transportation system is discussed.

  14. Superconductive niobium films coating carbon nanotube fibers

    NASA Astrophysics Data System (ADS)

    Salvato, M.; Lucci, M.; Ottaviani, I.; Cirillo, M.; Behabtu, N.; Young, C. C.; Pasquali, M.; Vecchione, A.; Fittipaldi, R.; Corato, V.

    2014-11-01

    Superconducting niobium (Nb) has been successfully obtained by sputter deposition on carbon nanotube fibers. The transport properties of the niobium coating the fibers are compared to those of niobium thin films deposited on oxidized Si substrates during the same deposition run. For niobium films with thicknesses above 300 nm, the niobium coating the fibers and the thin films show similar normal state and superconducting properties with critical current density, measured at T = 4.2 K, of the order of 105 A cm-2. Thinner niobium layers coating the fibers also show the onset of the superconducting transition in the resistivity versus temperature dependence, but zero resistance is not observed down to T = 1 K. We evidence by scanning electron microscopy (SEM) and current-voltage measurements that the granular structure of the samples is the main reason for the lack of true global superconductivity for thicknesses below 300 nm.

  15. Microwave axial dielectric properties of carbon fiber

    PubMed Central

    Hong, Wen; Xiao, Peng; Luo, Heng; Li, Zhuan

    2015-01-01

    Randomly distributed carbon fibers (CFs) reinforced epoxy resin composites are prepared by the pouring method, the dielectric properties of CF composites with different fiber content and length have been performed in the frequency range from 8.2 to 12.4 GHz. The complex permittivity of the composite increases with the fiber length, which is attributed to the decrease of depolarization field, and increases with the volume fraction, which is attributed to the increase of polarization. A formula, based on the theory of Reynolds-Hugh, is proposed to calculate the effective permittivity of CF composites, and validated by the experiments. The proposed formula is further applied to derive the axial permittivity of CF and analyze the effect of fiber length on the axial permittivity. PMID:26477579

  16. Microwave axial dielectric properties of carbon fiber.

    PubMed

    Hong, Wen; Xiao, Peng; Luo, Heng; Li, Zhuan

    2015-01-01

    Randomly distributed carbon fibers (CFs) reinforced epoxy resin composites are prepared by the pouring method, the dielectric properties of CF composites with different fiber content and length have been performed in the frequency range from 8.2 to 12.4 GHz. The complex permittivity of the composite increases with the fiber length, which is attributed to the decrease of depolarization field, and increases with the volume fraction, which is attributed to the increase of polarization. A formula, based on the theory of Reynolds-Hugh, is proposed to calculate the effective permittivity of CF composites, and validated by the experiments. The proposed formula is further applied to derive the axial permittivity of CF and analyze the effect of fiber length on the axial permittivity. PMID:26477579

  17. Overview of the carbon fiber problem

    NASA Technical Reports Server (NTRS)

    1979-01-01

    Carbon fibers (CF) composite structures are being utilized more as alternatives to metals in both civilian and military applications. They are valued for their light weight and high strength as well as for their ease of designing structures with specific shapes and sizes. However, a problem may exist due to the high conductivity of CF. CF are manufactured from a precursor material which is subjected to great stress and heat treatment causing a change in the physical and electrical properties. The fibers are bound together by a matrix of epoxy. In the event of fire (aircraft accident) the epoxy would burn away releasing these fibers into the atmosphere. When these fibers come in contact with electronic equipment, they might cause damage to by settling on electrical junctions. An overview is given of the objectives for a study, and the approach and methodology developed for determination of risk profiles.

  18. Microwave axial dielectric properties of carbon fiber

    NASA Astrophysics Data System (ADS)

    Hong, Wen; Xiao, Peng; Luo, Heng; Li, Zhuan

    2015-10-01

    Randomly distributed carbon fibers (CFs) reinforced epoxy resin composites are prepared by the pouring method, the dielectric properties of CF composites with different fiber content and length have been performed in the frequency range from 8.2 to 12.4 GHz. The complex permittivity of the composite increases with the fiber length, which is attributed to the decrease of depolarization field, and increases with the volume fraction, which is attributed to the increase of polarization. A formula, based on the theory of Reynolds-Hugh, is proposed to calculate the effective permittivity of CF composites, and validated by the experiments. The proposed formula is further applied to derive the axial permittivity of CF and analyze the effect of fiber length on the axial permittivity.

  19. Risk methodology overview. [for carbon fiber release

    NASA Technical Reports Server (NTRS)

    Credeur, K. R.

    1979-01-01

    Some considerations of risk estimation, how risk is measured, and how risk analysis decisions are made are discussed. Specific problems of carbon fiber release are discussed by reviewing the objective, describing the main elements, and giving an example of the risk logic and outputs.

  20. Carbon Dioxide Laser Fiber Optics In Endoscopy

    NASA Astrophysics Data System (ADS)

    Fuller, Terry A.

    1982-12-01

    Carbon dioxide laser surgery has been limited to a great extent to surgical application on the integument and accessible cavities such as the cervix, vagina, oral cavities, etc. This limitation has been due to the rigid delivery systems available to all carbon dioxide lasers. Articulating arms (series of hollow tubes connected by articulating mirrors) have provided an effective means of delivery of laser energy to the patient as long as the lesion was within the direct line of sight. Even direct line-of-sight applications were restricted to physical dimension of the articulating arm or associated hand probes, manipulators and hollow tubes. The many attempts at providing straight endoscopic systems to the laser only stressed the need for a fiber optic capable of carrying the carbon dioxide laser wavelength. Rectangular and circular hollow metal waveguides, hollow dielectric waveguides have proven ineffective to the stringent requirements of a flexible surgical delivery system. One large diameter (1 cm) fiber optic delivery system, incorporates a toxic thalliumAbased fiber optic material. The device is an effective alternative to an articulating arm for external or conventional laser surgery, but is too large and stiff to use as a flexible endoscopic tool. The author describes the first highly flexible inexpensive series of fiber optic systems suitable for either conventional or endoscopic carbon dioxide laser surgery. One system (IRFLEX 3) has been manufactured by Medlase, Inc. for surgical uses capable of delivering 2000w, 100 mJ pulsed energy and 15w continuous wave. The system diameter is 0.035 inches in diameter. Surgically suitable fibers as small as 120 um have been manufactured. Other fibers (IRFLEX 142,447) have a variety of transmission characteristics, bend radii, etc.

  1. Experimental and analytical studies for the NASA carbon fiber risk assessment

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Various experimental and analytical studies performed for the NASA carbon fiber risk assessment program are described with emphasis on carbon fiber characteristics, sensitivity of electrical equipment and components to shorting or arcing by carbon fibers, attenuation effect of carbon fibers on aircraft landing aids, impact of carbon fibers on industrial facilities. A simple method of estimating damage from airborne carbon fibers is presented.

  2. Carbon Fiber Foam Composites and Methods for Making the Same

    NASA Technical Reports Server (NTRS)

    Leseman, Zayd Chad (Inventor); Atwater, Mark Andrew (Inventor); Phillips, Jonathan (Inventor)

    2014-01-01

    Exemplary embodiments provide methods and apparatus of forming fibrous carbon foams (FCFs). In one embodiment, FCFs can be formed by flowing a fuel rich gas mixture over a catalytic material and components to be encapsulated in a mold to form composite carbon fibers, each composite carbon fiber having a carbon phase grown to encapsulate the component in situ. The composite carbon fibers can be intertwined with one another to form FCFs having a geometry according to the mold.

  3. Carbon fiber composite molecular sieves

    SciTech Connect

    Burchell, T.D.; Rogers, M.R.

    1997-12-01

    Monolithic adsorbents based on isotropic pitch fibers have been developed jointly by ORNL and the University of Kentucky, Center for Applied Energy Research. The monoliths are attractive for gas separation and storage applications because of their unique combination of physical properties and microporous structure. Currently at ORNL the monoliths are produced in billets that are 10 cm in diameter and 25 cm in length. The monolithic adsorbent material is being considered for guard bed applications on a natural gas (NG) powered device. In order for the material to be successful in this application, one must attain a uniform activation to modest micropore volumes throughout the large monoliths currently being produced. Here the authors report the results of a study directed toward attaining uniform activation in these billets.

  4. Carbon Nanotubes Growth on Graphite Fibers

    NASA Technical Reports Server (NTRS)

    Zhu, Shen; Su, Ching-Hua; Lehoczky, S. L.; Muntele, I.; Ila, D.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    Carbon nanotubes (CNT) were synthesized on graphite fibers by thermal Chemical Vapor Deposition (CVD). On the fiber surface, iron nanoparticles are coated and act as catalysts for CNT growth. The growth temperature ranges from 550 to 1000 C at an ambient pressure. Methane and hydrogen gases with methane contents of 10% to 100% are used for the CNT synthesis. At high growth temperatures (greater than 800 C), the rapid inter-diffusion of the transition metal iron on the graphite surface results in a rough fiber surface with no CNT grown on the surface. When the growth temperature is relatively low (650 - 800 C), CNT are fabricated on the graphite surface with catalytic particles on the nanotube top ends. Using micro Raman spectroscopy in the breath mode region, single-walled or multi-walled CNT can be determined, depending on methane concentrations.

  5. Activated carbon fibers and engineered forms from renewable resources

    DOEpatents

    Baker, Frederick S

    2013-02-19

    A method of producing activated carbon fibers (ACFs) includes the steps of providing a natural carbonaceous precursor fiber material, blending the carbonaceous precursor material with a chemical activation agent to form chemical agent-impregnated precursor fibers, spinning the chemical agent-impregnated precursor material into fibers, and thermally treating the chemical agent-impregnated precursor fibers. The carbonaceous precursor material is both carbonized and activated to form ACFs in a single step. The method produces ACFs exclusive of a step to isolate an intermediate carbon fiber.

  6. Activated carbon fibers and engineered forms from renewable resources

    DOEpatents

    Baker, Frederick S.

    2010-06-01

    A method of producing activated carbon fibers (ACFs) includes the steps of providing a natural carbonaceous precursor fiber material, blending the carbonaceous precursor material with a chemical activation agent to form chemical agent-impregnated precursor fibers, spinning the chemical agent-impregnated precursor material into fibers, and thermally treating the chemical agent-impregnated precursor fibers. The carbonaceous precursor material is both carbonized and activated to form ACFs in a single step. The method produces ACFs exclusive of a step to isolate an intermediate carbon fiber.

  7. Mechanical Properties of Heat-treated Carbon Fibers

    NASA Technical Reports Server (NTRS)

    Effinger, Michael R.; Patel, Bhavesh; Koenig, John; Cuneo, Jaques; Neveux, Michael G.; Demos, Chrystoph G.

    2004-01-01

    Carbon fibers are selected for ceramic matrix composites (CMC) are based on their as-fabricated properties or on "that is what we have always done" technical culture while citing cost and availability when there are others with similar cost and availability. However, the information is not available for proper selection of carbon fibers since heat-treated properties are not known for the fibers on the market currently. Heat-treating changes the fiber's properties. Therefore, an effort was undertaken to establish fiber properties on 19 different types of fibers from six different manufactures for both PAN and pitch fibers. Heat-treating has been done at three different temperatures.

  8. Production of superconductor/carbon bicomponent fibers

    NASA Technical Reports Server (NTRS)

    Wise, S. A.; Fain, C. C.; Leigh, H. D.

    1991-01-01

    Certain materials are unable to be drawn or spun into fiber form due to their improper melting characteristics or brittleness. However, fibrous samples of such materials are often necessary for the fabrication of intricate shapes and composites. In response to this problem, a unique process, referred to as the piggyback process, was developed to prepare fibrous samples of a variety of nonspinnable ceramics. In this technique, specially produced C shaped carbon fibers serve as micromolds to hold the desired materials prior to sintering. Depending on the sintering atmosphere used, bicomponent or single component fibers result. While much has been shown worldwide concerning the YBa2Cu3O(7-x) superconductor, fabrication into unique forms has proven quite difficult. However, a variety of intricate shapes are necessary for rapid commercialization of the superconducting materials. The potential for producing fibrous samples of the YBa2Cu3O(7-x) compound by the piggyback process is being studied. Various organic and acrylic materials were studied to determine suspending ability, reactivity with the YBa2Cu3O(7-x) compound during long term storage, and burn out characteristics. While many questions were answered with respect to the interfacial reactions between YBa2Cu3O(7-x) and carbon, much work is still necessary to improve the quality of the sintered material if the fibers produced are to be incorporated into useful composite or cables.

  9. Property and Shape Modulation of Carbon Fibers Using Lasers.

    PubMed

    Blaker, Jonny J; Anthony, David B; Tang, Guang; Shamsuddin, Siti-Ros; Kalinka, Gerhard; Weinrich, Malte; Abdolvand, Amin; Shaffer, Milo S P; Bismarck, Alexander

    2016-06-29

    An exciting challenge is to create unduloid-reinforcing fibers with tailored dimensions to produce synthetic composites with improved toughness and increased ductility. Continuous carbon fibers, the state-of-the-art reinforcement for structural composites, were modified via controlled laser irradiation to result in expanded outwardly tapered regions, as well as fibers with Q-tip (cotton-bud) end shapes. A pulsed laser treatment was used to introduce damage at the single carbon fiber level, creating expanded regions at predetermined points along the lengths of continuous carbon fibers, while maintaining much of their stiffness. The range of produced shapes was quantified and correlated to single fiber tensile properties. Mapped Raman spectroscopy was used to elucidate the local compositional and structural changes. Irradiation conditions were adjusted to create a swollen weakened region, such that fiber failure occurred in the laser treated region producing two fiber ends with outwardly tapered ends. Loading the tapered fibers allows for viscoelastic energy dissipation during fiber pull-out by enhanced friction as the fibers plough through a matrix. In these tapered fibers, diameters were locally increased up to 53%, forming outward taper angles of up to 1.8°. The tensile strength and strain to failure of the modified fibers were significantly reduced, by 75% and 55%, respectively, ensuring localization of the break in the expanded region; however, the fiber stiffness was only reduced by 17%. Using harsher irradiation conditions, carbon fibers were completely cut, resulting in cotton-bud fiber end shapes. Single fiber pull-out tests performed using these fibers revealed a 6.75-fold increase in work of pull-out compared to pristine carbon fibers. Controlled laser irradiation is a route to modify the shape of continuous carbon fibers along their lengths, as well as to cut them into controlled lengths leaving tapered or cotton-bud shapes. PMID:27227575

  10. Polyacrylonitrile/carbon nanotube composite fibers: Reinforcement efficiency and carbonization studies

    NASA Astrophysics Data System (ADS)

    Chae, Han Gi

    Polyacrylonitrile (PAN)/carbon nanotube (CNT) composite fibers were made using various processing methods such as conventional solution spinning, gel spinning, and bi-component gel spinning. The detailed characterization exhibited that the smaller and longer CNT will reinforce polymer matrix mostly in tensile strength and modulus, respectively. Gel spinning combined with CNT also showed the promising potential of PAN/CNT composite fiber as precursor fiber of the next generation carbon fiber. High resolution transmission electron microscopy showed the highly ordered PAN crystal layer on the CNT, which attributed to the enhanced physical properties. The subsequent carbonization study revealed that carbonized PAN/CNT fibers have at least 50% higher tensile strength and modulus as compared to those of carbonized PAN fibers. Electrical conductivity of CNT containing carbon fiber was also 50% higher than that of carbonized PAN fiber. In order to have carbon fiber with high tensile strength, the smaller diameter precursor fiber is preferable. Bi-component gel spinning produced 1-2 mum precursor fiber, resulting in ˜1 mum carbon fiber. The tensile strength of the carbonized bi-component fiber (islands fibers) is as high as 6 GPa with tensile modulus of ˜500 GPa. Further processing optimization may lead to the next generation carbon fiber.

  11. Determination of carbon fiber adhesion to thermoplastic polymers using the single fiber/matrix tensile test

    NASA Technical Reports Server (NTRS)

    Bascom, W. D.; Cordner, L. W.; Hinkley, J. L.; Johnston, N. J.

    1986-01-01

    The single fiber adhesion shear test has been adapted to testing the adhesion between carbon fiber and thermoplastic polymers. Tests of three thermoplastics, polycarbonate, polyphenylene oxide and polyetherimide indicate the shear adhesion strength is significantly less than of an epoxy polymer to the same carbon fiber.

  12. Carbon molecular sieves for air separation from Nomex aramid fibers.

    PubMed

    Villar-Rodil, Silvia; Martínez-Alonso, Amelia; Tascón, Juan M D

    2002-10-15

    Activated carbon fibers prepared from aramid fibers have proved to possess outstanding homogeneity in pore size, most of all when Nomex aramid fiber is used as precursor. Taking advantage of this feature, microporous carbon molecular sieves for air separation have been prepared through carbon vapor deposition of benzene on Nomex-derived carbon fibers activated to two different burnoff degrees. Carbon molecular sieves with good selectivity for this separation and showing acceptable adsorption capacities were obtained from ACFs activated to the two burnoff degrees chosen. PMID:12702417

  13. Oxygen Reactivity of a Carbon Fiber Composite

    SciTech Connect

    Marshall, Theron Devol; Pawelko, Robert James; Anderl, Robert Andrew; Smolik, Galen Richard

    2002-09-01

    Carbon Fiber Composites (CFCs) are often suggested as armor material for the first wall of a fusion plasma chamber due to carbon's low atomic number, high thermal conductivity, and high melting point. However, carbon is chemically reactive in air and will react with ingress air during a Loss of Vacuum Accident and release tritium fuel that has been retained in the carbon. Tritium mobilization and carbon monoxide generation via CFC oxidation are both safety concerns. This paper discusses chemical reactivity experiments that were performed using the state-of-the-art 3-dimensional NB31 CFC produced by SNECMA and a laminar reaction gas of Ar–21 vol% O2. Oxidation reaction rates were measured for CFC temperatures of 525, 600, 700, 800, 900, and 1000 °C and a 100 standard cubic centimeters per minute (sccm) Ar–O2 flow rate. Experiments were also performed at CFC temperatures of 700 and 1000 °C and a 1000 sccm Ar–O2 flow rate. Mass spectral analyses of the exhaust reaction gas suggested that carbon monoxide was the primary reaction at the CFC surface and carbon dioxide was readily produced in the exiting reaction gas. The measured reaction rates compare well with the literature and were used to produce a CFC oxidation curve that is recommended for use in fusion safety analyses.

  14. Effect of heat treatment on carbon fiber surface properties and fibers/epoxy interfacial adhesion

    NASA Astrophysics Data System (ADS)

    Dai, Zhishuang; Zhang, Baoyan; Shi, Fenghui; Li, Min; Zhang, Zuoguang; Gu, Yizhuo

    2011-08-01

    Carbon fiber surface properties are likely to change during the molding process of carbon fiber reinforced matrix composite, and these changes could affect the infiltration and adhesion between carbon fiber and resin. T300B fiber was heat treated referring to the curing process of high-performance carbon fiber reinforced epoxy matrix composites. By means of X-ray photoelectron spectroscopy (XPS), activated carbon atoms can be detected, which are defined as the carbon atoms conjunction with oxygen and nitrogen. Surface chemistry analysis shows that the content of activated carbon atoms on treated carbon fiber surface, especially those connect with the hydroxyl decreases with the increasing heat treatment temperature. Inverse gas chromatography (IGC) analysis reveals that the dispersive surface energy γSd increases and the polar surface energy γSsp decreases as the heat treatment temperature increases to 200. Contact angle between carbon fiber and epoxy E51 resin, which is studied by dynamic contact angle test (DCAT) increases with the increasing heat treatment temperature, indicating the worse wettability comparing with the untreated fiber. Moreover, micro-droplet test shows that the interfacial shear strength (IFSS) of the treated carbon fiber/epoxy is lower than that of the untreated T300B fiber which is attributed to the decrement of the content of reactive functional groups including hydrogen group and epoxy group.

  15. Electronic equipment vulnerability to fire released carbon fibers

    NASA Technical Reports Server (NTRS)

    Pride, R. A.; Mchatton, A. D.; Musselman, K. A.

    1980-01-01

    The vulnerability of electronic equipment to damage by carbon fibers released from burning aircraft type structural composite materials was investigated. Tests were conducted on commercially available stereo power amplifiers which showed that the equipment was damaged by fire released carbon fibers but not by the composite resin residue, soot and products of combustion of the fuel associated with burning the carbon fiber composites. Results indicate that the failure rates of the equipment exposed to the fire released fiber were consistent with predictions based on tests using virgin fibers.

  16. Vibration damping with active carbon fiber structures

    NASA Astrophysics Data System (ADS)

    Neugebauer, Reimund; Kunze, Holger; Riedel, Mathias; Roscher, Hans-Jürgen

    2007-04-01

    This paper presents a mechatronic strategy for active reduction of vibrations on machine tool struts or car shafts. The active structure is built from a carbon fiber composite with embedded piezofiber actuators that are composed of piezopatches based on the Macro Fiber Composite (MFC) technology, licensed by NASA and produced by Smart Material GmbH in Dresden, Germany. The structure of these actuators allows separate or selectively combined bending and torsion, meaning that both bending and torsion vibrations can be actively absorbed. Initial simulation work was done with a finite element model (ANSYS). This paper describes how state space models are generated out of a structure based on the finite element model and how controller codes are integrated into finite element models for transient analysis and the model-based control design. Finally, it showcases initial experimental findings and provides an outlook for damping multi-mode resonances with a parallel combination of resonant controllers.

  17. Production of superconductor/carbon bicomponent fibers

    NASA Technical Reports Server (NTRS)

    Wise, S. A.; Fain, C. C.; Leigh, H. D.; Sherrill, M.

    1990-01-01

    Certain materials are unable to be drawn or spun into fiber form due to their improper melting characteristics or brittleness. However, fibrous samples of such materials are often necessary for the fabrication of intricate shapes and composites. In response to this problem, a unique process, referred to as the piggyback process, was developed to prepare fibrous samples of a variety of nonspinnable ceramics. In this technique, specially produced C-shaped carbon fibers serve as micromolds to hold the desired materials prior to sintering. Depending on the sintering atmosphere used, bicomponent or single component fibers result. While much has been demonstrated worldwide concerning the YBa2Cu3O(7-x) superconductor, fabrication into unique forms has proven quite difficult. However, a variety of intricate shapes are necessary for rapid commercialization of the superconducting materials. The potential for producing fibrous samples of the YBa2Cu3O(7-x) compound by the piggyback process is being investigated. Various organic and acrylic materials were investigated to determine suspending ability, reactivity with the YBa2Cu3O(7-x) compound during long term storage, and burn out characteristics. While many questions were answered with respect to the interfacial reactions between YBa2Cu3O(7-x) and carbon, much work is still necessary to improve the quality of the sintered material if the fibers produced are to be incorporated into useful composites or cables. Additional research is necessary to evaluate quality of the barrier layer during long soakings at the peak temperature; adjust the firing schedule to avoid microcracking and improve densification; and increase the solids loading in the superconductive suspension to decrease porosity.

  18. Voltammetric detection of biological molecules using chopped carbon fiber.

    PubMed

    Sugawara, Kazuharu; Yugami, Asako; Kojima, Akira

    2010-01-01

    Voltammetric detection of biological molecules was carried out using chopped carbon fibers produced from carbon fiber reinforced plastics that are biocompatible and inexpensive. Because chopped carbon fibers normally are covered with a sizing agent, they are difficult to use as an electrode. However, when the surface of a chopped carbon fiber was treated with ethanol and hydrochloric acid, it became conductive. To evaluate the functioning of chopped carbon fibers, voltammetric measurements of [Fe(CN)(6)](3-) were carried out. Redoxes of FAD, ascorbic acid and NADH as biomolecules were recorded using cyclic voltammetry. The sizing agents used to bundle the fibers were epoxy, polyamide and polyurethane resins. The peak currents were the greatest when using the chopped carbon fibers that were created with epoxy resins. When the electrode response of the chopped carbon fibers was compared with that of a glassy carbon electrode, the peak currents and the reversibility of the electrode reaction were sufficient. Therefore, the chopped carbon fibers will be useful as disposable electrodes for the sensing of biomolecules. PMID:20953048

  19. Experimental Study on Tensile Behavior of Carbon Fiber and Carbon Fiber Reinforced Aluminum at Different Strain Rate

    NASA Astrophysics Data System (ADS)

    Zhou, Yuanxin; Wang, Ying; Jeelani, Shaik; Xia, Yuanming

    2007-01-01

    In this study, dynamic and quasi-static tensile behaviors of carbon fiber and unidirectional carbon fiber reinforced aluminum composite have been investigated. The complete stress strain curves of fiber bundles and the composite at different strain rates were obtained. The experimental results show that carbon fiber is a strain rate insensitive material, but the tensile strength and critical strain of the Cf/Al composite increased with increasing of strain rate because of the strain rate strengthening effect of aluminum matrix. Based on experimental results, a fiber bundles model has been combined with Weibull strength distribution function to establish a one-dimensional damage constitutive equation for the Cf/Al composite.

  20. Laser Cutting of Carbon Fiber Fabrics

    NASA Astrophysics Data System (ADS)

    Fuchs, A. N.; Schoeberl, M.; Tremmer, J.; Zaeh, M. F.

    Due to their high weight-specific mechanical stiffness and strength, parts made from carbon fiber reinforced polymers (CFRP) are increasingly used as structural components in the aircraft and automotive industry. However, the cutting of preforms, as with most automated manufacturing processes for CFRP components, has not yet been fully optimized. This paper discusses laser cutting, an alternative method to the mechanical cutting of preforms. Experiments with remote laser cutting and gas assisted laser cutting were carried out in order to identify achievable machining speeds. The advantages of the two different processes as well as their fitness for use in mass production are discussed.

  1. LOW COST PRODUCTION OF CARBON FIBERS FROM LIGNIN MATERIALS

    SciTech Connect

    Gallego, Nidia C; Baker, Darren A; Baker, Frederick S

    2009-01-01

    The DOE Vehicle Technologies-funded work at ORNL is directed to the development of processes for the low cost production of carbon fibers. The objective of the project is to develop more energy-efficient, cost-effective processes for production of carbon fibers for use in composite materials for vehicles, which would substantially reduce vehicle weight, increase vehicle fuel economy, and result in lower CO2 emissions. Carbon fibers have the potential for substantial weight saving in vehicles because of their remarkable high strength, high modulus, and low density. However, carbon fibers are currently too expensive for large scale automotive use, which necessitates a large reduction in the cost of commercial grade fiber from about $20/lb to $5-7/lb. Lignin, a renewable resource material, has significant potential as a precursor material for low cost carbon fiber production. In this paper we report on progress to demonstrate the melt-spinning of precursor fibers from various lignin sources, the subsequent processing of the lignin precursor fibers into carbon fibers, and carbon fiber properties.

  2. Dissemination, resuspension, and filtration of carbon fibers. [aircraft fires

    NASA Technical Reports Server (NTRS)

    Elber, W.

    1980-01-01

    Carbon fiber transport was studied using mathematical models established for other pollution problems. It was demonstrated that resuspension is not a major factor contributing to the risk. Filtration and fragmentation tests revealed that fiber fragmentation shifts the fiber spectrum to shorter mean lengths in high velocity air handling systems.

  3. Experimental Behavior of Carbon Fiber Reinforced Isolators

    SciTech Connect

    Russo, Gaetano; Pauletta, Margherita; Cortesia, Andrea; Dal Bianco, Alberto

    2008-07-08

    This paper describes an investigation on the experimental behavior of innovative elastomeric isolators reinforced by carbon fiber fabrics. These fabrics are very much lighter than steel plates used in conventional isolators and able to transfer to the adjacent elastomer layers tangential stresses adequate to oppose the transversal deformation of rubber under vertical loads. The isolators are not bonded to the sub- and super-structure (elimination of the steel end-plates), hence their weight and cost are reduced. The experimental investigation is carried out on small-scale isolator prototypes reinforced by quadridirectional carbon fiber fabrics. The isolators are subjected to the following qualification tests prescribed by the Italian Code 'Ordinanza 3274' for steel reinforced isolators: 1) 'Static assessment of the compression stiffness'; 2) 'Static assessment of the shear modulus G'; 3) 'Dynamic assessment of the dynamic shear modulus G{sub din} and of the damping coefficient {xi}; 4) 'Assessment of the G{sub din}-{gamma} and {xi}-{gamma} diagrams by means of dynamic tests'; 5) 'Assessment of creep characteristics'; 6) 'Evaluation of the capacity of sustaining at least 10 cycles'. As a result of the tests, the isolators survived large shear strains, comparable to those expected for conventional isolators.

  4. Liquid crystal polyester-carbon fiber composites

    NASA Technical Reports Server (NTRS)

    Chung, T. S.

    1984-01-01

    Liquid crystal polymers (LCP) have been developed as a thermoplastic matrix for high performance composites. A successful melt impregnation method has been developed which results in the production of continuous carbon fiber (CF) reinforced LCP prepreg tape. Subsequent layup and molding of prepreg into laminates has yielded composites of good quality. Tensile and flexural properties of LCP/CF composites are comparable to those of epoxy/CF composites. The LCP/CF composites have better impact resistance than the latter, although epoxy/CF composites possess superior compression and shear strength. The LCP/CF composites have good property retention until 200 F (67 % of room temperature value). Above 200 F, mechanical properties decrease significantly. Experimental results indicate that the poor compression and shear strength may be due to the poor interfacial adhesion between the matrix and carbon fiber as adequate toughness of the LCP matrix. Low mechanical property retention at high temperatures may be attributable to the low beta-transition temperature (around 80 C) of the LCP matrix material.

  5. Experimental Behavior of Carbon Fiber Reinforced Isolators

    NASA Astrophysics Data System (ADS)

    Russo, Gaetano; Pauletta, Margherita; Cortesia, Andrea; Dal Bianco, Alberto

    2008-07-01

    This paper describes an investigation on the experimental behavior of innovative elastomeric isolators reinforced by carbon fiber fabrics. These fabrics are very much lighter than steel plates used in conventional isolators and able to transfer to the adjacent elastomer layers tangential stresses adequate to oppose the transversal deformation of rubber under vertical loads. The isolators are not bonded to the sub- and super-structure (elimination of the steel end-plates), hence their weight and cost are reduced. The experimental investigation is carried out on small-scale isolator prototypes reinforced by quadridirectional carbon fiber fabrics. The isolators are subjected to the following qualification tests prescribed by the Italian Code "Ordinanza 3274" for steel reinforced isolators: 1) "Static assessment of the compression stiffness"; 2) "Static assessment of the shear modulus G"; 3) "Dynamic assessment of the dynamic shear modulus Gdin and of the damping coefficient ξ; 4) "Assessment of the Gdin-γ and ξ-γ diagrams by means of dynamic tests"; 5) "Assessment of creep characteristics"; 6) "Evaluation of the capacity of sustaining at least 10 cycles". As a result of the tests, the isolators survived large shear strains, comparable to those expected for conventional isolators.

  6. Characterization and Oxidation Behavior of Rayon-Derived Carbon Fibers

    NASA Technical Reports Server (NTRS)

    Jacobson, Nathan; Hull, David

    2010-01-01

    Rayon-derived fibers are the central constituent of reinforced carbon/ carbon (RCC) composites. Optical, scanning electron, and transmission electron microscopy were used to characterize the as-fabricated fibers and the fibers after oxidation. Oxidation rates were measured with weight loss techniques in air and oxygen. The as-received fibers are approximately 10 micron in diameter and characterized by grooves or crenulations around the edges. Below 800 C, in the reaction-controlled region, preferential attack began in the crenulations and appeared to occur down fissures in the fibers.

  7. Interphase properties of carbon fiber-vinyl ester composites

    SciTech Connect

    Rich, M.J.; Weitzsacker, C.W.; Xie, M.; Corbin, S.; Drzal, L.T.

    1997-12-31

    The decline in price of carbon fibers gives an economic incentive to reconsider the use of these reinforcements in markets previously deemed too expensive, such as the automotive industry. Additionally, it would be advantageous if carbon fibers could be immediately used with polymers and manufacturing methods currently used for the production of fiberglass composites, and thus minimize development and startup costs. Of particular interest is the use of carbon fibers in vinyl esters manufactured by resin transfer molding, a leading manufacturing technology for the production of large and complex shaped composite parts. However, carbon fiber-vinyl ester composites have inferior mechanical properties as a result of poor bonding between fiber and matrix. The objective of this program was to evaluate the physical and chemical mechanisms currently thought responsible for adhesion in order to improve the performance of carbon fiber-vinyl ester composites. The effect of carbon fiber surface treatment on fiber chemistry and topography was evaluated to uncover the fundamental mechanisms governing carbon fiber to vinyl ester adhesion.

  8. Carbon nanowalls grown by microwave plasma enhanced chemical vapor deposition during the carbonization of polyacrylonitrile fibers

    SciTech Connect

    Li Jiangling; Su Shi; Kundrat, Vojtech; Abbot, Andrew M.; Ye, Haitao; Zhou Lei; Mushtaq, Fajer; Ouyang Defang; James, David; Roberts, Darren

    2013-01-14

    We used microwave plasma enhanced chemical vapor deposition (MPECVD) to carbonize an electrospun polyacrylonitrile (PAN) precursor to form carbon fibers. Scanning electron microscopy, Raman spectroscopy, and Fourier transform infrared spectroscopy were used to characterize the fibers at different evolution stages. It was found that MPECVD-carbonized PAN fibers do not exhibit any significant change in the fiber diameter, whilst conventionally carbonized PAN fibers show a 33% reduction in the fiber diameter. An additional coating of carbon nanowalls (CNWs) was formed on the surface of the carbonized PAN fibers during the MPECVD process without the assistance of any metallic catalysts. The result presented here may have a potential to develop a novel, economical, and straightforward approach towards the mass production of carbon fibrous materials containing CNWs.

  9. Process for the manufacture of carbon or graphite fibers

    NASA Technical Reports Server (NTRS)

    Overhoff, D.; Winkler, E.; Mueller, D.

    1979-01-01

    Carbon or graphite fibers are manufactured by heating polyacrylonitrile fiber materials in various solutions and gases. They are characterized in that the materials are heated to temperatures from 150 to 300 C in a solution containing one or more acids from the group of carbonic acids, sulfonic acids, and/or phenols. The original molecular orientation of the fibers is preserved by the cyclization that occurs before interlacing, which gives very strong and stiff carbon or graphite fibers without additional high temperature stretching treatments.

  10. Improvement of cement concrete strength properties by carbon fiber additives

    NASA Astrophysics Data System (ADS)

    Nevsky, Andrey; Kudyakov, Konstantin; Danke, Ilia; Kudyakov, Aleksandr; Kudyakov, Vitaly

    2016-01-01

    The paper presents the results of studies of fiber-reinforced concrete with carbon fibers. The effectiveness of carbon fibers uniform distribution in the concrete was obtained as a result of its preliminary mechanical mixing in water solution with chemical additives. Additives are to be used in the concrete technology as modifiers at initial stage of concrete mix preparing. The technology of preparing of fiber-reinforced concrete mix with carbon fibers is developed. The superplasticizer is based on ether carboxylates as a separator for carbon fibers. The technology allows increasing of concrete compressive strength up to 43.4% and tensile strength up to 17.5% as well as improving stability of mechanical properties.

  11. Carbon-fiber low-voltage electron guns

    SciTech Connect

    Drori, R.; Jerby, E.

    1995-12-31

    Carbon-fiber cathodes am used in cold electron-guns in our laboratory. They operate in low-voltage (< 10 kV) free-electron maser and cyclotron-resonance maser experiments. The paper presents I-V characteristics of various carbon-fiber electron-guns and show results of the corresponding maser experiments.

  12. All-round joining method with carbon fiber reinforced interface

    NASA Astrophysics Data System (ADS)

    Miwa, Noriyoshi; Tanaka, Kazunori; Kamiya, Yoshiko; Nishi, Yoshitake

    2008-08-01

    Carbon fiber reinforced polymer (CFRP) has been recently applied to not only wing, but also fan blades of turbo fan engines. To prevent impact force, leading edge of titanium was often mounted on the CFRP fan blades with adhesive force. In order to enhance the joining strength, a joining method with carbon fiber reinforced interface has been developed. By using nickel-coated carbon fibers, a joining sample with carbon fiber-reinforced interface between CFRP and CFRM has been successfully developed. The joining sample with nickel-coated carbon fiber interface exhibits the high tensile strength, which was about 10 times higher than that with conventional adhesion. On the other hand, Al-welding methods to steel, Cu and Ti with carbon fiber reinforced interface have been successfully developed to lighten the parts of machines of racing car and airplane. Carbon fibers in felt are covered with metals to protect the interfacial reaction. The first step of the welding method is that the Al coated felt is contacted and wrapped with molten aluminum solidified under gravity pressure, whereas the second step is that the felt with double layer of Ni and Al is contacted and wrapped with molten steel (Cu or Ti) solidified under gravity pressure. Tensile strength of Al-Fe (Cu or Ti) welded sample with carbon fiber reinforced interface is higher than those of Al-Fe (Cu or Ti) welded sample.

  13. Structure and growth process of vapor-grown carbon fibers

    NASA Technical Reports Server (NTRS)

    Koyama, T.; Endo, M.

    1983-01-01

    The structure, effect of heat, and growth process of vapor-grown carbon fibers are investigated. The growth process of the carbon fibers could be divided into three stages; nucleation, elongation, and thickening processes. Also, a multi-layered structure can be produced as well as graphitization.

  14. High efficient preparation of carbon nanotube-grafted carbon fibers with the improved tensile strength

    NASA Astrophysics Data System (ADS)

    Fan, Wenxin; Wang, Yanxiang; Wang, Chengguo; Chen, Jiqiang; Wang, Qifen; Yuan, Yan; Niu, Fangxu

    2016-02-01

    An innovative technique has been developed to obtain the uniform catalyst coating on continuously moving carbon fibers. Carbon nanotube (CNT)-grafted carbon fibers with significantly improved tensile strength have been succeeded to produce by using chemical vapor deposition (CVD) when compared to the tensile strength of untreated carbon fibers. The critical requirements for preparation of CNT-grafted carbon fibers with high tensile strength have been found, mainly including (i) the obtainment of uniform coating of catalyst particles with small particle size, (ii) the low catalyst-induced and mechano-chemical degradation of carbon fibers, and (iii) the high catalyst activity which could facilitate the healing and strengthening of carbon fibers during the growth of CNTs. The optimum growth temperature was found to be about 500 °C, and the optimum catalyst is Ni due to its highest activity, there is a pronounced increase of 10% in tensile strength of carbon fibers after CNT growth at 500 °C by using Ni catalyst. Based on the observation from HRTEM images, a healing and crosslink model of neighboring carbon crystals by CNTs has been formulated to reveal the main reason that causes an increase in tensile strength of carbon fibers after the growth of CNTs. Such results have provided the theoretical and experimental foundation for the large-scale preparation of CNT-grafted carbon fibers with the improved tensile strength, significantly promoting the development of CNT-grafted carbon fiber reinforced polymer composites.

  15. Multifunctional Hybrid Carbon Nanotube/Carbon Fiber Polymer Composites

    NASA Technical Reports Server (NTRS)

    Kang, Jin Ho; Cano, Roberto J.; Ratcliffe, James G.; Luong, Hoa; Grimsley, Brian W.; Siochi, Emilie J.

    2016-01-01

    For aircraft primary structures, carbon fiber reinforced polymer (CFRP) composites possess many advantages over conventional aluminum alloys due to their light weight, higher strengthand stiffness-to-weight ratio, and low life-cycle maintenance costs. However, the relatively low electrical and thermal conductivities of CFRP composites fail to provide structural safety in certain operational conditions such as lightning strikes. Despite several attempts to solve these issues with the addition of carbon nanotubes (CNT) into polymer matrices, and/or by interleaving CNT sheets between conventional carbon fiber (CF) composite layers, there are still interfacial problems that exist between CNTs (or CF) and the resin. In this study, hybrid CNT/CF polymer composites were fabricated by interleaving layers of CNT sheets with Hexcel® IM7/8852 prepreg. Resin concentrations from 1 wt% to 50 wt% were used to infuse the CNT sheets prior to composite fabrication. The interlaminar properties of the resulting hybrid composites were characterized by mode I and II fracture toughness testing (double cantilever beam and end-notched flexure test). Fractographical analysis was performed to study the effect of resin concentration. In addition, multi-directional physical properties like thermal conductivity of the orthotropic hybrid polymer composite were evaluated. Interleaving CNT sheets significantly improved the in-plane (axial and perpendicular direction of CF alignment) thermal conductivity of the hybrid composite laminates by 50 - 400%.

  16. Preliminary experimental study of a carbon fiber array cathode

    NASA Astrophysics Data System (ADS)

    Li, An-kun; Fan, Yu-wei

    2016-08-01

    The preliminary experimental results of a carbon fiber array cathode for the magnetically insulated transmission line oscillator (MILO) operations are reported. When the diode voltage and diode current were 480 kV and 44 kA, respectively, high-power microwaves with a peak power of about 3 GW and a pulse duration of about 60 ns were obtained in a MILO device with the carbon fiber array cathode. The preliminary experimental results show that the shot-to-shot reproducibility of the diode current and the microwave power is stable until 700 shots. No obvious damage or deterioration can be observed in the carbon fiber surface morphology after 700 shots. Moreover, the cathode performance has no observable deterioration after 700 shots. In conclusion, the maintain-free lifetime of the carbon fiber array cathode is more than 700 shots. In this way, this carbon fiber array cathode offers a potential replacement for the existing velvet cathode.

  17. Graphitized-carbon fiber/carbon char fuel

    SciTech Connect

    Cooper, John F.

    2007-08-28

    A method for recovery of intact graphitic fibers from fiber/polymer composites is described. The method comprises first pyrolyzing the graphite fiber/polymer composite mixture and then separating the graphite fibers by molten salt electrochemical oxidation.

  18. Graphene nanoribbons as an advanced precursor for making carbon fiber.

    PubMed

    Xiang, Changsheng; Behabtu, Natnael; Liu, Yaodong; Chae, Han Gi; Young, Colin C; Genorio, Bostjan; Tsentalovich, Dmitri E; Zhang, Chenguang; Kosynkin, Dmitry V; Lomeda, Jay R; Hwang, Chih-Chau; Kumar, Satish; Pasquali, Matteo; Tour, James M

    2013-02-26

    Graphene oxide nanoribbons (GONRs) and chemically reduced graphene nanoribbons (crGNRs) were dispersed at high concentrations in chlorosulfonic acid to form anisotropic liquid crystal phases. The liquid crystal solutions were spun directly into hundreds of meters of continuous macroscopic fibers. The relationship of fiber morphology to coagulation bath conditions was studied. The effects of colloid concentration, annealing temperature, spinning air gap, and pretension during annealing on the fibers' performance were also investigated. Heat treatment of the as-spun GONR fibers at 1500 °C produced thermally reduced graphene nanoribbon (trGNR) fibers with a tensile strength of 378 MPa, Young's modulus of 36.2 GPa, and electrical conductivity of 285 S/cm, which is considerably higher than that in other reported graphene-derived fibers. This better trGNR fiber performance was due to the air gap spinning and annealing with pretension that produced higher molecular alignment within the fibers, as determined by X-ray diffraction and scanning electron microscopy. The specific modulus of trGNR fibers is higher than that of the commercial general purpose carbon fibers and commonly used metals such as Al, Cu, and steel. The properties of trGNR fibers can be further improved by optimizing the spinning conditions with higher draw ratio, annealing conditions with higher pretensions, and using longer flake GONRs. This technique is a new high-carbon-yield approach to make the next generation carbon fibers based on solution-based liquid crystal phase spinning. PMID:23339339

  19. Effect of Fiber Surface Structure on Interfacial Reaction between Carbon Fiber and Aluminium

    NASA Astrophysics Data System (ADS)

    Chang, Kuang-Chih; Matsugi, Kazuhiro; Sasaki, Gen; Yanagisawa, Osamu

    Surface structure of carbon fiber and interfacial reaction between fiber and aluminium in carbon fiber reinforced aluminium composites were investigated by high-resolution transmission electron microscopy. Low and high graphitized carbon fiber reinforced pure aluminium composites were prepared by ultrasonic liquid infiltration. Vapor grown carbon nano fiber (VGCF) reinforced pure aluminium composites were prepared by hot-pressing. Heteroatoms, which existed abundantly in the surface of low graphitized carbon fiber, caused carbon lamellar structure in the fiber surface pronounced curvature. VGCF surface structure appeared regular and linear graphitic lamellae. Low graphitized fiber reinforced pure aluminium composites revealed serious interfacial reaction produced crystalline aluminium carbides (Al4C3), compared to composites reinforced by high graphitized fiber. On the other hand, Al4C3 crystalline reactants were not found at the interface of VGCF reinforced pure aluminium composites, but formation of interlayer was observed. In order to promote Al4C3 growth, carbon fiber reinforced composites were heat-treated at 573K and 873K for 1.8ks. Al4C3 interfacial phases in low and high graphitized fiber reinforced aluminium composites grew with the rise in the temperature. The heat-treatment resulted in the formation of non-crystalline Al4C3 interlayer by energy dispersive X-ray spectroscopy analysis of electron microscopy. At high temperature, Al4C3 was not grew and increased merely at the interface between carbon fiber and pure aluminium matrix, and moreover, the formation of new Al4C3 crystal occurred in this interlayer.

  20. Surface characterization of LDEF carbon fiber/polymer matrix composites

    NASA Technical Reports Server (NTRS)

    Grammer, Holly L.; Wightman, James P.; Young, Philip R.; Slemp, Wayne S.

    1995-01-01

    XPS (x-ray photoelectron spectroscopy) and SEM (scanning electron microscopy) analysis of both carbon fiber/epoxy matrix and carbon fiber/polysulfone matrix composites revealed significant changes in the surface composition as a result of exposure to low-earth orbit. The carbon 1s curve fit XPS analysis in conjunction with the SEM photomicrographs revealed significant erosion of the polymer matrix resins by atomic oxygen to expose the carbon fibers of the composite samples. This erosion effect on the composites was seen after 10 months in orbit and was even more obvious after 69 months.

  1. Carbon nanotube reinforced polyacrylonitrile and poly(etherketone) fibers

    NASA Astrophysics Data System (ADS)

    Jain, Rahul

    The graphitic nature, continuous structure, and high mechanical properties of carbon nanotubes (CNTs) make them good candidate for reinforcing polymer fiber. The different types of CNTs including single-wall carbon nanotubes (SWNTs), few-wall carbon nanotubes (FWNTs), and multi-wall carbon nanotubes (MWNTs), and carbon nanofibers (CNFs) differ in terms of their diameter and number of graphitic walls. The desire has been to increase the concentration of CNTs as much as possible to make next generation multi-functional materials. The work in this thesis is mainly focused on MWNT and CNF reinforced polyacrylonitrile (PAN) composite fibers, and SWNT, FWNT, and MWNT reinforced poly(etherketone) (PEK) composite fibers. To the best of our knowledge, this is the first study to report the spinning of 20% MWNT or 30% CNF reinforced polymer fiber spun using conventional fiber spinning. Also, this is the first study to report the PEK/CNT composite fibers. The fibers were characterized for their thermal, tensile, mechanical, and dynamic mechanical properties. The fiber structure and morphology was studied using WAXD and SEM. The effect of two-stage heat drawing, sonication time for CNF dispersion, fiber drying temperature, and molecular weight of PAN was also studied. Other challenges associated with processing high concentrations of solutions for making composite fibers have been identified and reported. The effect of CNT diameter and concentration on fiber spinnability and electrical conductivity of composite fiber have also been studied. This work suggests that CNT diameter controls the maximum possible concentration of CNTs in a composite fiber. The results show that by properly choosing the type of CNT, length of CNTs, dispersion of CNTs, fiber spinning method, fiber draw ratio, and type of polymer, one can get electrically conducting fibers with wide range of conductivities for different applications. The PEK based control and composite fibers possess high thermal

  2. RADIATION EFFECTS ON EPOXY CARBON FIBER COMPOSITE

    SciTech Connect

    Hoffman, E

    2008-05-30

    Carbon fiber-reinforced bisphenol-A epoxy matrix composite was evaluated for gamma radiation resistance. The composite was exposed to total gamma doses of 50, 100, and 200 Mrad. Irradiated and baseline samples were tested for tensile strength, hardness and evaluated using FTIR (Fourier transform infrared) spectroscopy and DSC (differential scanning calorimetry) for structural changes. Scanning electron microscopy was used to evaluate microstructural behavior. Mechanical testing of the composite bars revealed no apparent change in modulus, strain to failure, or fracture strength after exposures. However, testing of only the epoxy matrix revealed changes in hardness, thermal properties, and FTIR results with increasing gamma irradiation. The results suggest the epoxy within the composite can be affected by exposure to gamma irradiation.

  3. Waste polyvinylchloride derived pitch as a precursor to develop carbon fibers and activated carbon fibers.

    PubMed

    Qiao, W M; Yoon, S H; Mochida, I; Yang, J H

    2007-01-01

    Polyvinylchloride (PVC) was successfully recycled through the solvent extraction from waste pipe with an extraction yield of ca. 86%. The extracted PVC was pyrolyzed by a two-stage process (260 and 410 degrees C) to obtain free-chlorine PVC based pitch through an effective removal of chlorine from PVC during the heat-treatment. As-prepared pitch (softening point: 220 degrees C) was spun, stabilized, carbonized into carbon fibers (CFs), and further activated into activated carbon fibers (ACFs) in a flow of CO2. As-prepared CFs show comparable mechanical properties to commercial CFs, whose maximum tensile strength and modulus are 862 MPa and 62 GPa, respectively. The resultant ACFs exhibit a high surface area of 1200 m2/g, narrow pore size distribution and a low oxygen content of 3%. The study provides an effective insight to recycle PVC from waste PVC and develop a carbon precursor for high performance carbon materials such as CFs and ACFs. PMID:17157493

  4. Aligning carbon fibers in micro-extruded composite ink

    NASA Astrophysics Data System (ADS)

    Mahajan, Chaitanya G.

    Direct write processes include a wide range of additive manufacturing techniques with the ability to fabricate structures directly onto planar and non-planar surfaces. Most additive manufacturing techniques use unreinforced polymers to produce parts. By adding carbon fiber as a reinforcing material, properties such as mechanical strength, electrical conductivity, and thermal conductivity can be enhanced. Carbon fibers can be long and continuous, or short and discontinuous. The strength of carbon fiber composite parts is greatly increased when the fibers are preferentially aligned. This research focuses on increasing the strength of additively manufactured parts reinforced using discontinuous carbon fibers that have been aligned during the micro extrusion process. A design of experiments (DOE) approach was used to identify significant process parameters affecting fiber alignment. Factors such as the length of carbon fibers, nozzle diameter, fiber loading fraction, air pressure, translational speed and standoff distance were considered. A two dimensional Fast Fourier Transform (2D FFT) was used to quantify the degree of fiber alignment in the extruded composite inks. ImageJ software supported by an oval profile plugin was used with micrographs of printed samples to obtain the carbon fiber alignment values. The optimal value for the factors was derived by identifying the significant main and interaction effects. Based on the results of the DOE, tensile test samples were printed with fibers aligned parallel and perpendicular to the tensile axis. A standard test method for tensile properties of plastic revealed that the extruded parts with fibers aligned along the tensile axis were better in tensile strength and modulus.

  5. Surface Treatment of Carbon Fibers by Continuous Gaseous System

    SciTech Connect

    Vautard, Frederic; Paulauskas, Felix L; Naskar, Amit K; Warren, Charles David; Meyer III, Harry M; Ozcan, Soydan

    2011-01-01

    The mechanical performance of carbon fiber-polymer composites strongly depends on interfacial adhesion, which is function of types of carbon fiber, surface chemistry, physical and chemical interactions, and mechanical interlocking. Untreated and unsized high strength carbon fibers were oxidized by continuous thermochemical and atmospheric plasma treatment. Surface properties were investigated before and after treatment (chemistry, topography), as well as their mechanical properties. X-ray photoelectron spectroscopy revealed a significant increase of the oxygen atomic content from 3% to around 20% and the analysis of the carbon peak showed that carboxylic acid functionalities and hydroxyl groups were generated. An observation of the fiber surface by scanning electron microscopy and atomic force microscopy did not show any dramatic change of the fiber morphology and surface topography. A Raman spectroscopy analysis exhibited that the weak boundary layers and debris remaining at the surface of untreated fibers were removed. No significant damage of the mechanical properties (tensile strength) was noticed. The influence of the changes of the surface properties on interfacial adhesion of carbon fiber-epoxy and -vinyl ester matrix was evaluated using 90 flexural and short beam shear tests with unidirectional coupons. A significant increase of the 90 flexural and short beam shear strength showed that the interfacial adhesion between carbon fibers and epoxy resins was improved. The observation of the fracture profile by scanning electron microcopy confirmed those results, as the rupture of the coupons after surface treatment was more cohesive.

  6. Preparation of anti-oxidative carbon fiber at high temperature

    NASA Astrophysics Data System (ADS)

    Kim, Bo-Hye; Kim, Su Yeun; Kim, Chang Hyo; Yang, Kap Seung; Lee, Young-Jun

    2010-11-01

    In this paper, carbon fibers with improved thermal stability and oxidation resistive properties were prepared and evaluated their physical performances under oxidation condition. Carbon fibers were coated with SiC particles dispersed in a polyacrylonitrile solution and then followed by pyrolyzed at 1400 °C to obtain the SiC nanoparticle deposition on the surface of the carbon fiber. The SiC coated carbon fiber showed extended oxidation resistive property as remaining 80-88% of the original weight even at high temperature 1000 °C under air, as compared with the control of zero weight at 600 °C. The effects of the coating conditions on the oxidation resistive properties of the coated fibers were studied in detail.

  7. Carbon nanotubes on carbon fibers: Synthesis, structures and properties

    NASA Astrophysics Data System (ADS)

    Zhang, Qiuhong

    The interface between carbon fibers (CFs) and the resin matrix in traditional high performance composites is characterized by a large discontinuity in mechanical, electrical, and thermal properties which can cause inefficient energy transfer. Due to the exceptional properties of carbon nanotubes (CNTs), their growth at the surface of carbon fibers is a promising approach to controlling interfacial interactions and achieving the enhanced bulk properties. However, the reactive conditions used to grow carbon nanotubes also have the potential to introduce defects that can degrade the mechanical properties of the carbon fiber (CF) substrate. In this study, using thermal chemical vapor deposition (CVD) method, high density multi-wall carbon nanotubes have been successfully synthesized directly on PAN-based CF surface without significantly compromising tensile properties. The influence of CVD growth conditions on the single CF tensile properties and carbon nanotube (CNT) morphology was investigated. The experimental results revealed that under high temperature growth conditions, the tensile strength of CF was greatly decreased at the beginning of CNT growth process with the largest decrease observed for sized CFs. However, the tensile strength of unsized CFs with CNT was approximately the same as the initial CF at lower growth temperature. The interfacial shear strength of CNT coated CF (CNT/CF) in epoxy was studied by means of the single-fiber fragmentation test. Results of the test indicate an improvement in interfacial shear strength with the addition of a CNT coating. This improvement can most likely be attributed to an increase in the interphase yield strength as well as an improvement in interfacial adhesion due to the presence of the nanotubes. CNT/CF also offers promise as stress and strain sensors in CF reinforced composite materials. This study investigates fundamental mechanical and electrical properties of CNT/CF using nanoindentation method by designed

  8. Plasma polymerized thin coating as a protective layer of carbon nanotubes grafted on carbon fibers

    NASA Astrophysics Data System (ADS)

    Einig, A.; Rumeau, P.; Desrousseaux, S.; Magga, Y.; Bai, J. B.

    2013-04-01

    Nanoparticles addition is widely studied to improve properties of carbon fiber reinforced composites. Here, hybrid carbon fiber results from grafting of carbon nanotubes (CNT) by Chemical Vapor Deposition (CVD) on the carbon fiber for mechanical reinforcement and conductive properties. Both tows and woven fabrics made of the hybrid fibers are added to the matrix for composite processing. However handling hybrid fibers may induce unwilling health risk due to eventual CNT release and a protective layer is required. A thin coating layer is deposited homogeneously by low pressure plasma polymerization of an organic monomer without modifying the morphology and the organization of grafted CNTs. The polymeric layer effect on the electrical behavior of hybrid fiber is assessed by conductivity measurements. Its influence on the mechanical properties is also studied regarding the interface adhesion between fiber and matrix. The protective role of layer is demonstrated by means of friction constraints applied to the hybrid fiber.

  9. Strong, conductive carbon nanotube fibers as efficient hole collectors

    PubMed Central

    2012-01-01

    We present the photovoltaic properties of heterojunctions made from single-walled carbon nanotube (SWNT) fibers and n-type silicon wafers. The use of the opaque SWNT fiber allows photo-generated holes to transport along the axis direction of the fiber. The heterojunction solar cells show conversion efficiencies of up to 3.1% (actual) and 10.6% (nominal) at AM1.5 condition. In addition, the use of strong, environmentally benign carbon nanotube fibers provides excellent structural stability of the photovoltaic devices. PMID:22340519

  10. An investigation of carbon fiber/polyphenylene sulfide adhesion

    SciTech Connect

    Fisher, G.S.; Drzal, L.T.

    1996-12-31

    The level of adhesion between reinforcing fibers and a thermoplastic matrix can have a strong effect on composite mechanical properties. In composites of polyphenylene sulfide (PPS) with carbon fibers, Phillips Petroleum Company has reported an increase in transverse tensile strength from 30 MPa to 74 MPa and an increase in transverse flexural strength from 44 to 141 MPa when extrusion grade PPS resin is replaced with a composite grade resin. Since transverse composite properties are particularly sensitive to adhesion, it was suspected that improved fiber/matrix adhesion could be responsible for the improved mechanical properties. Several factors can affect the adhesion between carbon fibers and a semicrystalline thermoplastic such as PPS. These factors include fiber surface structure and chemistry, adsorption of matrix onto fibers, chemical bonding between fiber and matrix, and morphology of the matrix near the fibers. The objectives of this study were to determine the interfacial shear strengths of several types of carbon fibers with both grades of PPS and to determine which factors affect fiber/matrix adhesion. This will allow the authors to determine whether the differences in composite mechanical properties can be correlated to different levels of adhesion and to identify the key factor(s) that lead to any differences in adhesion.

  11. Comparison of carbon fiber and stainless steel root canal posts.

    PubMed

    Purton, D G; Payne, J A

    1996-02-01

    This in vitro study compared physical properties of root canal posts made of carbon fiber-reinforced epoxy resin with those of stainless steel posts. Three-point bending tests were used to derive the transverse modulus of elasticity of the posts. Resin composite cores on the posts were subjected to tensile forces to test the bonds between the cores and posts. Carbon fiber posts appeared to have adequate rigidity for their designed purpose. The bond strength of the resin composite cores to the carbon fiber posts was significantly less than that to the stainless steel posts. PMID:9063218

  12. Activated carbon fiber composite material and method of making

    DOEpatents

    Burchell, Timothy D.; Weaver, Charles E.; Chilcoat, Bill R.; Derbyshire, Frank; Jagtoyen, Marit

    2001-01-01

    An activated carbon fiber composite for separation and purification, or catalytic processing of fluids is described. The activated composite comprises carbon fibers rigidly bonded to form an open, permeable, rigid monolith capable of being formed to near-net-shape. Separation and purification of gases are effected by means of a controlled pore structure that is developed in the carbon fibers contained in the composite. The open, permeable structure allows the free flow of gases through the monolith accompanied by high rates of adsorption. By modification of the pore structure and bulk density the composite can be rendered suitable for applications such as gas storage, catalysis, and liquid phase processing.

  13. Activated carbon fiber composite material and method of making

    DOEpatents

    Burchell, Timothy D.; Weaver, Charles E.; Chilcoat, Bill R.; Derbyshire, Frank; Jagtoyen, Marit

    2000-01-01

    An activated carbon fiber composite for separation and purification, or catalytic processing of fluids is described. The activated composite comprises carbon fibers rigidly bonded to form an open, permeable, rigid monolith capable of being formed to near-net-shape. Separation and purification of gases are effected by means of a controlled pore structure that is developed in the carbon fibers contained in the composite. The open, permeable structure allows the free flow of gases through the monolith accompanied by high rates of adsorption. By modification of the pore structure and bulk density the composite can be rendered suitable for applications such as gas storage, catalysis, and liquid phase processing.

  14. Oxidation of Carbon Fibers in Water Vapor Studied

    NASA Technical Reports Server (NTRS)

    Opila, Elizabeth J.

    2003-01-01

    T-300 carbon fibers (BP Amoco Chemicals, Greenville, SC) are a common reinforcement for silicon carbide composite materials, and carbon-fiber-reinforced silicon carbide composites (C/SiC) are proposed for use in space propulsion applications. It has been shown that the time to failure for C/SiC in stressed oxidation tests is directly correlated with the fiber oxidation rate (ref. 1). To date, most of the testing of these fibers and composites has been conducted in oxygen or air environments; however, many components for space propulsion, such as turbopumps, combustors, and thrusters, are expected to operate in hydrogen and water vapor (H2/H2O) environments with very low oxygen contents. The oxidation rate of carbon fibers in conditions representative of space propulsion environments is, therefore, critical for predicting component lifetimes for real applications. This report describes experimental results that demonstrate that, under some conditions, lower oxidation rates of carbon fibers are observed in water vapor and H2/H2O environments than are found in oxygen or air. At the NASA Glenn Research Center, the weight loss of the fibers was studied as a function of water pressure, temperature, and gas velocity. The rate of carbon fiber oxidation was determined, and the reaction mechanism was identified.

  15. Polyethylenimine carbon nanotube fiber electrodes for enhanced detection of neurotransmitters.

    PubMed

    Zestos, Alexander G; Jacobs, Christopher B; Trikantzopoulos, Elefterios; Ross, Ashley E; Venton, B Jill

    2014-09-01

    Carbon nanotube (CNT)-based microelectrodes have been investigated as alternatives to carbon-fiber microelectrodes for the detection of neurotransmitters because they are sensitive, exhibit fast electron transfer kinetics, and are more resistant to surface fouling. Wet spinning CNTs into fibers using a coagulating polymer produces a thin, uniform fiber that can be fabricated into an electrode. CNT fibers formed in poly(vinyl alcohol) (PVA) have been used as microelectrodes to detect dopamine, serotonin, and hydrogen peroxide. In this study, we characterize microelectrodes with CNT fibers made in polyethylenimine (PEI), which have much higher conductivity than PVA-CNT fibers. PEI-CNT fibers have lower overpotentials and higher sensitivities than PVA-CNT fiber microelectrodes, with a limit of detection of 5 nM for dopamine. The currents for dopamine were adsorption controlled at PEI-CNT fiber microelectrodes, independent of scan repetition frequency, and stable for over 10 h. PEI-CNT fiber microelectrodes were resistant to surface fouling by serotonin and the metabolite interferant 5-hydroxyindoleacetic acid (5-HIAA). No change in sensitivity was observed for detection of serotonin after 30 flow injection experiments or after 2 h in 5-HIAA for PEI-CNT electrodes. The antifouling properties were maintained in brain slices when serotonin was exogenously applied multiple times or after bathing the slice in 5-HIAA. Thus, PEI-CNT fiber electrodes could be useful for the in vivo monitoring of neurochemicals. PMID:25117550

  16. Polyethylenimine Carbon Nanotube Fiber Electrodes for Enhanced Detection of Neurotransmitters

    PubMed Central

    2015-01-01

    Carbon nanotube (CNT)-based microelectrodes have been investigated as alternatives to carbon-fiber microelectrodes for the detection of neurotransmitters because they are sensitive, exhibit fast electron transfer kinetics, and are more resistant to surface fouling. Wet spinning CNTs into fibers using a coagulating polymer produces a thin, uniform fiber that can be fabricated into an electrode. CNT fibers formed in poly(vinyl alcohol) (PVA) have been used as microelectrodes to detect dopamine, serotonin, and hydrogen peroxide. In this study, we characterize microelectrodes with CNT fibers made in polyethylenimine (PEI), which have much higher conductivity than PVA-CNT fibers. PEI-CNT fibers have lower overpotentials and higher sensitivities than PVA-CNT fiber microelectrodes, with a limit of detection of 5 nM for dopamine. The currents for dopamine were adsorption controlled at PEI-CNT fiber microelectrodes, independent of scan repetition frequency, and stable for over 10 h. PEI-CNT fiber microelectrodes were resistant to surface fouling by serotonin and the metabolite interferant 5-hydroxyindoleacetic acid (5-HIAA). No change in sensitivity was observed for detection of serotonin after 30 flow injection experiments or after 2 h in 5-HIAA for PEI-CNT electrodes. The antifouling properties were maintained in brain slices when serotonin was exogenously applied multiple times or after bathing the slice in 5-HIAA. Thus, PEI-CNT fiber electrodes could be useful for the in vivo monitoring of neurochemicals. PMID:25117550

  17. Strong, light, multifunctional fibers of carbon nanotubes with ultrahigh conductivity.

    PubMed

    Behabtu, Natnael; Young, Colin C; Tsentalovich, Dmitri E; Kleinerman, Olga; Wang, Xuan; Ma, Anson W K; Bengio, E Amram; ter Waarbeek, Ron F; de Jong, Jorrit J; Hoogerwerf, Ron E; Fairchild, Steven B; Ferguson, John B; Maruyama, Benji; Kono, Junichiro; Talmon, Yeshayahu; Cohen, Yachin; Otto, Marcin J; Pasquali, Matteo

    2013-01-11

    Broader applications of carbon nanotubes to real-world problems have largely gone unfulfilled because of difficult material synthesis and laborious processing. We report high-performance multifunctional carbon nanotube (CNT) fibers that combine the specific strength, stiffness, and thermal conductivity of carbon fibers with the specific electrical conductivity of metals. These fibers consist of bulk-grown CNTs and are produced by high-throughput wet spinning, the same process used to produce high-performance industrial fibers. These scalable CNT fibers are positioned for high-value applications, such as aerospace electronics and field emission, and can evolve into engineered materials with broad long-term impact, from consumer electronics to long-range power transmission. PMID:23307737

  18. Potential release of fibers from burning carbon composites. [aircraft fires

    NASA Technical Reports Server (NTRS)

    Bell, V. L.

    1980-01-01

    A comprehensive experimental carbon fiber source program was conducted to determine the potential for the release of conductive carbon fibers from burning composites. Laboratory testing determined the relative importance of several parameters influencing the amounts of single fibers released, while large-scale aviation jet fuel pool fires provided realistic confirmation of the laboratory data. The dimensions and size distributions of fire-released carbon fibers were determined, not only for those of concern in an electrical sense, but also for those of potential interest from a health and environmental standpoint. Fire plume and chemistry studies were performed with large pool fires to provide an experimental input into an analytical modelling of simulated aircraft crash fires. A study of a high voltage spark system resulted in a promising device for the detection, counting, and sizing of electrically conductive fibers, for both active and passive modes of operation.

  19. Method for fabricating light weight carbon-bonded carbon fiber composites

    DOEpatents

    Wrenn, Jr., George E.; Abbatiello, Leonard A.; Lewis, Jr., John

    1989-01-01

    Ultralight carbon-bonded carbon fiber composites of densities in the range of about 0.04 to 0.10 grams per cubic centimeter are fabricated by forming an aqueous slurry of carbonaceous fibers which include carbonized fibers and 0-50 weight percent fugitive fibers and a particulate thermosetting resin precursor. The slurry is brought into contact with a perforated mandrel and the water is drained from the slurry through the perforations at a controlled flow rate of about 0.03 to 0.30 liters per minutes per square inch of mandrel surface. The deposited billet of fibers and resin precursor is heated to cure the resin precursor to bind the fibers together, removed from the mandrel, and then the resin and fugitive fibers, if any, are carbonized.

  20. Method for fabricating light weight carbon-bonded carbon fiber composites

    DOEpatents

    Wrenn, G.E. Jr.; Abbatiello, L.A.; Lewis, J. Jr.

    1987-06-17

    The invention is directed to the fabrication of ultralight carbon- bonded carbon fiber composites of densities in the range of about 0. 04 to 0.10 grams per cubic centimeter. The composites are fabricated by forming an aqueous slurry of carbonaceous fibers which include carbonized fibers and 0-50 weight percent fugitive fibers and a particulate thermosetting resin precursor. The slurry is brought into contact with a perforated mandrel and the water is drained from the slurry through the perforations at a controlled flow rate of about 0. 03 to 0.30 liters per minutes per square inch of a mandrel surface. The deposited billet of fibers and resin precursor is heated to cure the resin precursor to bind the fibers together, removed from the mandrel, and then the resin and fugitive fibers, if any, are carbonized.

  1. The surface properties of carbon fibers and their adhesion to organic polymers

    NASA Technical Reports Server (NTRS)

    Bascom, W. D.; Drzal, L. T.

    1987-01-01

    The state of knowledge of the surface properties of carbon fibers is reviewed, with emphasis on fiber/matrix adhesion in carbon fiber reinforced plastics. Subjects treated include carbon fiber structure and chemistry, techniques for the study of the fiber surface, polymer/fiber bond strength and its measurement, variations in polymer properties in the interphase, and the influence of fiber matrix adhesion on composite mechanical properties. Critical issues are summarized and search recommendations are made.

  2. Designed amyloid fibers as materials for selective carbon dioxide capture

    PubMed Central

    Li, Dan; Furukawa, Hiroyasu; Deng, Hexiang; Liu, Cong; Yaghi, Omar M.; Eisenberg, David S.

    2014-01-01

    New materials capable of binding carbon dioxide are essential for addressing climate change. Here, we demonstrate that amyloids, self-assembling protein fibers, are effective for selective carbon dioxide capture. Solid-state NMR proves that amyloid fibers containing alkylamine groups reversibly bind carbon dioxide via carbamate formation. Thermodynamic and kinetic capture-and-release tests show the carbamate formation rate is fast enough to capture carbon dioxide by dynamic separation, undiminished by the presence of water, in both a natural amyloid and designed amyloids having increased carbon dioxide capacity. Heating to 100 °C regenerates the material. These results demonstrate the potential of amyloid fibers for environmental carbon dioxide capture. PMID:24367077

  3. Assessment of risk to Boeing commerical transport aircraft from carbon fibers. [fiber release from graphite/epxoy materials

    NASA Technical Reports Server (NTRS)

    Clarke, C. A.; Brown, E. L.

    1980-01-01

    The possible effects of free carbon fibers on aircraft avionic equipment operation, removal costs, and safety were investigated. Possible carbon fiber flow paths, flow rates, and transfer functions into the Boeing 707, 727, 737, 747 aircraft and potentially vulnerable equipment were identified. Probabilities of equipment removal and probabilities of aircraft exposure to carbon fiber were derived.

  4. and Carbon Fiber Reinforced 2024 Aluminum Alloy Composites

    NASA Astrophysics Data System (ADS)

    Kaczmar, Jacek W.; Naplocha, Krzysztof; Morgiel, Jerzy

    2014-08-01

    The microstructure and mechanical properties of 2024 aluminum alloy composite materials strengthened with Al2O3 Saffil fibers or together with addition of carbon fibers were investigated. The fibers were stabilized in the preform with silica binder strengthened by further heat treatment. The preforms with 80-90% porosity were infiltrated by direct squeeze casting method. The microstructure of the as-cast specimens consisted mainly of α-dendrites with intermetallic compounds precipitated at their boundaries. The homogenization treatment of the composite materials substituted silica binder with a mixture of the Θ phase and silicon precipitates distributed in the remnants of SiO2 amorphous phase. Outside of this area at the binder/matrix interface, fine MgO precipitates were also present. At surface of C fibers, a small amount of fine Al3C4 carbides were formed. During pressure infiltration of preforms containing carbon fibers under oxygen carrying atmosphere, C fibers can burn releasing gasses and causing cracks initiated by thermal stress. The examination of tensile and bending strength showed that reinforcing of aluminum matrix with 10-20% fibers improved investigated properties in the entire temperature range. The largest increase in relation to unreinforced alloy was observed for composite materials examined at the temperature of 300 °C. Substituting Al2O3 Saffil fibers with carbon fibers leads to better wear resistance at dry condition with no relevant effect on strength properties.

  5. ADVANCES IN THE MEASUREMENT OF AMBIENT CARBON FIBERS

    EPA Science Inventory

    Methodologies that have been used in a number of passive collectors and active detectors for measuring ambient carbon fibers are summarized. The need for improved performance in terms of specificity, sensitivity, detection efficiency, accuracy, precision, speed, stability and ser...

  6. Repair of fascial defects in dogs using carbon fibers.

    PubMed

    Morris, D M; Hindman, J; Marino, A A

    1998-12-01

    Hernia repair may involve the use of an implant to augment or replace autologous tissue, but the best material for use in this application has not been established. We developed a dog model to evaluate the mechanical strength of fascial defects repaired using carbon fibers, compared with the strength of similar defects repaired using polypropylene mesh (Marlex). Unrepaired defects were included as an additional control. Bilateral defects (1 cm square) were made in the fascia of the back, and the ultimate mechanical strength and stiffness at the repair sites were measured 3-12 months after operation. Defects repaired with carbon fibers were significantly stronger 12 months after operation compared with defects repaired with polypropylene mesh and compared with unrepaired defects. It is concluded that carbon fibers are biocompatible and significantly increase mechanical strength at the repair site. A randomized clinical trial involving patients undergoing hernia repair seems justified to determine whether carbon fibers are superior to standard therapy. PMID:9878328

  7. The Importance of Carbon Fiber to Polymer Additive Manufacturing

    SciTech Connect

    Love, Lonnie J; Kunc, Vlastimil; Rios, Orlando; Duty, Chad E; Post, Brian K; Blue, Craig A

    2014-01-01

    Additive manufacturing holds tremendous promise in terms of revolutionizing manufacturing. However, fundamental hurdles limit mass adoption of the technology. First, production rates are extremely low. Second, the physical size of parts is generally small, less than a cubic foot. Third, while there is much excitement about metal additive manufacturing, the major growth area is in polymer additive manufacturing systems. Unfortunately, the mechanical properties of the polymer parts are poor, limiting the potential for direct part replacement. To address this issue, we describe three benefits of blending carbon fiber with polymer additive manufacturing. First, development of carbon fiber reinforced polymers for additive manufacturing achieves specific strengths approaching aerospace quality aluminum. Second, carbon fiber radically changes the behavior of the material during deposition, enabling large scale, out-of-the-oven, high deposition rate manufacturing. Finally, carbon fiber technology and additive manufacturing complement each other. Merging the two manufacturing processes enables the construction of complex components that would not be possible otherwise.

  8. A carbon fiber exposure test facility and instrumentation

    NASA Technical Reports Server (NTRS)

    Newcomb, A. L., Jr.

    1980-01-01

    A facility to evaluate the risk associated with the exposure of electrical and electronic equipment to airborne carbon/graphite fibers was constructed. A wide variety of instrumentation is described and illustrated.

  9. Evaluation of Equipment Vulnerability and Potential Shock Hazards. [carbon fibers

    NASA Technical Reports Server (NTRS)

    Taback, I.

    1980-01-01

    The vulnerability of electric equipment to carbon fibers released from aircraft accidents is investigated and the parameters affecting vulnerability are discussed. The shock hazard for a hypothetical set of accidents is computed.

  10. MONITORING TECHNIQUES FOR CARBON FIBER EMISSIONS: EVALUATION B

    EPA Science Inventory

    An evaluation of available measurement methods for continously monitoring the number and mass of carbon fibers emitted from source operations was conducted. A total of eleven candidate monitoring methods were identified based on contact (electrical), locally sensing (optical, mic...

  11. METHOD FOR MEASURING CARBON FIBER EMISSIONS FROM STATIONARY SOURCES

    EPA Science Inventory

    Carbon fibers are highly conductive, lightweight and of small dimensions. When released as emissions from production, manufacturing, processing and disposal sources they may become airborne and disperse over wide areas. If they settle onto electronic or electrical components they...

  12. Transforming Pristine Carbon Fiber Tows into High Performance Solid-State Fiber Supercapacitors.

    PubMed

    Yu, Dingshan; Zhai, Shengli; Jiang, Wenchao; Goh, Kunli; Wei, Li; Chen, Xudong; Jiang, Rongrong; Chen, Yuan

    2015-09-01

    A facile activation strategy can transform pristine carbon fiber tows into high-performance fiber electrodes with a specific capacitance of 14.2 F cm(-3) . The knottable fiber supercapacitor shows an energy density of 0.35 mW h cm(-3) , an ultrahigh power density of 3000 mW cm(-3) , and a remarkable capacitance retention of 68%, when the scan rate increases from 10 to 1000 mV s(-1) . PMID:26179414

  13. Carbon fiber reinforced composites: their structural and thermal properties

    NASA Astrophysics Data System (ADS)

    Cheng, Jingquan; Yang, Dehua

    2010-07-01

    More and more astronomical telescopes use carbon fiber reinforced composites (CFRP). CFRP has high stiffness, high strength, and low thermal expansion. However, they are not isotropic in performance. Their properties are direction dependent. This paper discusses, in detail, the structural and thermal properties of carbon fiber structure members, such as tubes, plates, and honeycomb sandwich structures. Comparisons are provided both from the structural point of view and from the thermal point of view.

  14. Nanowire modified carbon fibers for enhanced electrical energy storage

    NASA Astrophysics Data System (ADS)

    Shuvo, Mohammad Arif Ishtiaque; (Bill) Tseng, Tzu-Liang; Ashiqur Rahaman Khan, Md.; Karim, Hasanul; Morton, Philip; Delfin, Diego; Lin, Yirong

    2013-09-01

    The study of electrochemical super-capacitors has become one of the most attractive topics in both academia and industry as energy storage devices because of their high power density, long life cycles, and high charge/discharge efficiency. Recently, there has been increasing interest in the development of multifunctional structural energy storage devices such as structural super-capacitors for applications in aerospace, automobiles, and portable electronics. These multifunctional structural super-capacitors provide structures combining energy storage and load bearing functionalities, leading to material systems with reduced volume and/or weight. Due to their superior materials properties, carbon fiber composites have been widely used in structural applications for aerospace and automotive industries. Besides, carbon fiber has good electrical conductivity which will provide lower equivalent series resistance; therefore, it can be an excellent candidate for structural energy storage applications. Hence, this paper is focused on performing a pilot study for using nanowire/carbon fiber hybrids as building materials for structural energy storage materials; aiming at enhancing the charge/discharge rate and energy density. This hybrid material combines the high specific surface area of carbon fiber and pseudo-capacitive effect of metal oxide nanowires, which were grown hydrothermally in an aligned fashion on carbon fibers. The aligned nanowire array could provide a higher specific surface area that leads to high electrode-electrolyte contact area thus fast ion diffusion rates. Scanning Electron Microscopy and X-Ray Diffraction measurements are used for the initial characterization of this nanowire/carbon fiber hybrid material system. Electrochemical testing is performed using a potentio-galvanostat. The results show that gold sputtered nanowire carbon fiber hybrid provides 65.9% higher energy density than bare carbon fiber cloth as super-capacitor.

  15. Carbon-fiber composite molecular sieves for gas separation

    SciTech Connect

    Jagtoyen, M.; Derbyshire, F.; Kimber, G.; Fei, Y.Q.

    1995-08-01

    The progress of research in the development of novel, rigid, monolithic adsorbent carbon fiber composites is described. Carbon fiber composites are produced at ORNL and activated at the CAER using steam or CO{sub 2} under different conditions, with the aims of producing a uniform degree of activation through the material, and of closely controlling pore structure and adsorptive properties The principal focus of the work to date has been to produce materials with narrow porosity for use in gas separations.

  16. Development of Commodity Grade, Lower Cost Carbon Fiber - Commercial Applications

    SciTech Connect

    Warren, Charles David; Paulauskas, Felix L; Baker, Frederick S; Eberle, Cliff; Naskar, Amit K

    2009-01-01

    In pursuit of the goal to produce ultra-lightweight fuel efficient vehicles, there has been great excitement during the last few years about the potential for using carbon fiber reinforced composites in high volume applications. Currently, the greatest hurdle that inhibits wider implementation of carbon fiber composites in transportation is the high cost of the fiber when compared to other candidate materials. As part of the United States Department of Energy s FreedomCAR initiative, significant research is being conducted to develop lower cost, high volume technologies for producing carbon fiber. This paper will highlight the on-going research in this area. Through Department of Energy (DOE) sponsorship, Oak Ridge National Laboratory (ORNL) and its partners have been working with the US Automotive Composites Consortium (ACC) to develop technologies that would enable the production of carbon fiber at 5-7 dollars per pound. Achievement of this cost goal would allow the introduction of carbon fiber based composites into a greater number of applications for future vehicles. The approach has necessitated the development of both alternative precursors and more efficient production methods. Alternative precursors under investigation include textile grade polyacrylonitrile (PAN) fibers and fibers from lignin-based feedstocks. Previously, as part of the research program, Hexcel Corporation developed the science necessary to allow textile grade PAN to be used as a precursor rather than typical carbon fiber grade precursors. Efforts are also underway to develop carbon fiber precursors from lignin-based feedstocks. ORNL and its partners are working on this effort with domestic pulp and paper producers. In terms of alternative production methods, ORNL has developed a microwave-based carbonization unit that can process pre-oxidized fiber at over 200 inches per minute. ORNL has also developed a new method of high speed oxidation and a new method for precursor stabilization

  17. Carbon fiber enhanced bioelectricity generation in soil microbial fuel cells.

    PubMed

    Li, Xiaojing; Wang, Xin; Zhao, Qian; Wan, Lili; Li, Yongtao; Zhou, Qixing

    2016-11-15

    The soil microbial fuel cell (MFC) is a promising biotechnology for the bioelectricity recovery as well as the remediation of organics contaminated soil. However, the electricity production and the remediation efficiency of soil MFC are seriously limited by the tremendous internal resistance of soil. Conductive carbon fiber was mixed with petroleum hydrocarbons contaminated soil and significantly enhanced the performance of soil MFC. The maximum current density, the maximum power density and the accumulated charge output of MFC mixed carbon fiber (MC) were 10, 22 and 16 times as high as those of closed circuit control due to the carbon fiber productively assisted the anode to collect the electron. The internal resistance of MC reduced by 58%, 83% of which owed to the charge transfer resistance, resulting in a high efficiency of electron transfer from soil to anode. The degradation rates of total petroleum hydrocarbons enhanced by 100% and 329% compared to closed and opened circuit controls without the carbon fiber respectively. The effective range of remediation and the bioelectricity recovery was extended from 6 to 20cm with the same area of air-cathode. The mixed carbon fiber apparently enhanced the bioelectricity generation and the remediation efficiency of soil MFC by means of promoting the electron transfer rate from soil to anode. The use of conductively functional materials (e.g. carbon fiber) is very meaningful for the remediation and bioelectricity recovery in the bioelectrochemical remediation. PMID:27162144

  18. Analysis techniques for eddy current imaging of carbon fiber materials

    NASA Astrophysics Data System (ADS)

    Schulze, Martin H.; Meyendorf, Norbert; Heuer, Henning

    2010-04-01

    Carbon fiber materials become more and more important for many applications. Unlike metal the technological parameters and certified quality control mechanisms for Raw Carbon Fiber Materials (RCF) have not yet been developed. There is no efficient and reliable testing system for in-line inspections and consecutive manual inspections of RCF and post laminated Carbon Fiber Reinforced Plastics (CFRP). Based upon the multi-frequency Eddy Current system developed at Fraunhofer IZFP, structural and hidden defects such as missing carbon fiber bundles, lanes, suspensions, fringes, missing sewing threads and angle errors can be detected. Using an optimized sensor array and intelligent image pre-processing algorithms, the complex impedance signal can be allocated to different carbon fiber layers. This technique enables the detection of defects in depths of up to 5 layers, including the option of free scale measuring resolution and testing frequency. Appropriate parameter lists for optimal error classifications are available. The dimensions of the smallest detectable flaws are in the range of a few millimeters. Algorithms and basic Eddy Current C-Scan processing techniques for carbon fiber material testing are described in this paper.

  19. Improved high modulus carbon fibers. [elimination of hazards due to electrical properties

    NASA Technical Reports Server (NTRS)

    Ansell, G. S.; Chen, S. H.; Diffendorf, R. J.; Kim, C. M.; Lemaistre, C. W.; Lyman, C. E.; Shen, T. H.; Wang, J. J. H.

    1979-01-01

    Carbon fibers which are electrically insulating but still maintain the mechanical properties of the original carbon fibers were investigated. Three approaches were taken to increase the electrical resistance of carbon fibers: (1) boron nitride (BN) coatings; (2) doping of carbon fibers to alter their electrical properties; and (3) low temperature final heat treatment. The structure of carbon fibers and its effect upon properties was also studied. Results are presented.

  20. Tensile Properties of Polyimide Composites Incorporating Carbon Nanotubes-Grafted and Polyimide-Coated Carbon Fibers

    NASA Astrophysics Data System (ADS)

    Naito, Kimiyoshi

    2014-09-01

    The tensile properties and fracture behavior of polyimide composite bundles incorporating carbon nanotubes-grafted (CNT-grafted) and polyimide-coated (PI-coated) high-tensile-strength polyacrylonitrile (PAN)-based (T1000GB), and high-modulus pitch-based (K13D) carbon fibers were investigated. The CNT were grown on the surface of the carbon fibers by chemical vapor deposition. The pyromellitic dianhydride/4,4'-oxydianiline PI nanolayer coating was deposited on the surface of the carbon fiber by high-temperature vapor deposition polymerization. The results clearly demonstrate that CNT grafting and PI coating were effective for improving the Weibull modulus of T1000GB PAN-based and K13D pitch-based carbon fiber bundle composites. In addition, the average tensile strength of the PI-coated T1000GB carbon fiber bundle composites was also higher than that of the as-received carbon fiber bundle composites, while the average tensile strength of the CNT-grafted T1000GB, K13D, and the PI-coated K13D carbon fiber bundle composites was similar to that of the as-received carbon fiber bundle composites.

  1. Carbon Fiber Reinforced Carbon Composites Rotary Valves for Internal Combustion Engines

    NASA Technical Reports Server (NTRS)

    Northam, G. Burton (Inventor); Ransone, Philip O. (Inventor); Rivers, H. Kevin (Inventor)

    1999-01-01

    Carbon fiber reinforced carbon composite rotary, sleeve, and disc valves for internal combustion engines and the like are disclosed. The valves are formed from knitted or braided or warp-locked carbon fiber shapes. Also disclosed are valves fabricated from woven carbon fibers and from molded carbon matrix material. The valves of the present invention with their very low coefficient of thermal expansion and excellent thermal and self-lubrication properties, do not present the sealing and lubrication problems that have prevented rotary, sleeve, and disc valves from operating efficiently and reliably in the past. Also disclosed are a sealing tang to further improve sealing capabilities and anti-oxidation treatments.

  2. Carbon Fiber Reinforced Carbon Composite Rotary Valve for an Internal Combustion Engine

    NASA Technical Reports Server (NTRS)

    Northam, G.Burton (Inventor); Ransone, Philip O. (Inventor); Rivers, H. Kevin (Inventor)

    2000-01-01

    Carbon fiber reinforced carbon composite rotary sleeve, and disc valves for internal combustion engines and the like are disclosed. The valves are formed from knitted or braided or wrap-locked carbon fiber shapes. Also disclosed are valves fabricated from woven carbon fibers and from molded carbon matrix material. The valves of the present invention with their very low coefficient of thermal expansion and excellent thermal and self-lubrication properties do not present the sealing and lubrication problems that have prevented rotary sleeve and disc valves from operating efficiently and reliably in the past. Also disclosed are a sealing tang to further improve sealing capabilities and anti-oxidation treatments.

  3. Carbon fiber reinforced thermoplastic composites for future automotive applications

    NASA Astrophysics Data System (ADS)

    Friedrich, K.

    2016-05-01

    After a brief introduction to polymer composite properties and markets, the state of the art activities in the field of manufacturing of advanced composites for automotive applications are elucidated. These include (a) long fiber reinforced thermoplastics (LFT) for secondary automotive components, and (b) continuous carbon fiber reinforced thermosetting composites for car body applications. It is followed by future possibilities of carbon fiber reinforced thermoplastic composites for e.g. (i) crash elements, (ii) racing car seats, and (iii) production and recycling of automotive fenders.

  4. Porous texture evolution in Nomex-derived activated carbon fibers.

    PubMed

    Villar-Rodil, S; Denoyel, R; Rouquerol, J; Martínez-Alonso, A; Tascón, J M D

    2002-08-01

    In the present work, the textural evolution of a series of activated carbon fibers with increasing burn-off degree, prepared by the pyrolysis and steam activation of Nomex aramid fibers, is followed by measurements of physical adsorption of N(2) (77 K) and CO(2) (273 K) and immersion calorimetry into different liquids (dichloromethane, benzene, cyclohexane). The immersion calorimetry results are discussed in depth, paying special attention to the choice of the reference material. The activated carbon fibers studied possess an essentially homogeneous microporous texture, which suggests that these materials may be applied in gas separation, either directly or with additional CVD treatment. PMID:16290775

  5. Properties and potential applications of brominated P-100 carbon fibers

    NASA Technical Reports Server (NTRS)

    Jaworske, D. A.; Gaier, J. R.; Hung, C. C.; Banks, B. A.

    1986-01-01

    A review of the properties and potential applications of bromine-intercalated pitch-based carbon fibers is presented. The dynamics of the intercalation reaction are summarized, and characteristics, such as resistivity, density, and stability, are discussed. In addition, the mechanical and electrical properties of bromine-intercalated fiber-epoxy conposites will be addressed. With conductivities comparable to stainless steel, these brominated carbon fibers may be used in a number of composite applications, such as electromagnetic interference shielding containers, large conductive space structures, lightning strike-tolerant aircraft surfaces, and aircraft deicing applications.

  6. Carbon fiber dispersion models used for risk analysis calculations

    NASA Technical Reports Server (NTRS)

    1979-01-01

    For evaluating the downwind, ground level exposure contours from carbon fiber dispersion, two fiber release scenarios were chosen. The first is the fire and explosion release in which all of the fibers are released instantaneously. This model applies to accident scenarios where an explosion follows a short-duration fire in the aftermath of the accident. The second is the plume release scenario in which the total mass of fibers is released into the fire plume. This model applies to aircraft accidents where only a fire results. These models are described in detail.

  7. Transverse thermal expansion of carbon fiber/epoxy matrix composites

    NASA Technical Reports Server (NTRS)

    Helmer, J. F.; Diefendorf, R. J.

    1983-01-01

    Thermal expansion coefficients and moduli of elasticity have been determined experimentally for a series of epoxy-matrix composites reinforced with carbon and Kevlar fibers. It is found that in the transverse direction the difference between the properties of the fiber and the matrix is not as pronounced as in the longitudinal direction, where the composite properties are fiber-dominated. Therefore, the pattern of fiber packing tends to affect transverse composite properties. The transverse properties of the composites tested are examined from the standpoint of the concept of homogeneity defined as the variation of packing (or lack thereof) throughout a sample.

  8. Interactions between the glass fiber coating and oxidized carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Ku-Herrera, J. J.; Avilés, F.; Nistal, A.; Cauich-Rodríguez, J. V.; Rubio, F.; Rubio, J.; Bartolo-Pérez, P.

    2015-03-01

    Chemically oxidized multiwall carbon nanotubes (MWCNTs) were deposited onto commercial E-glass fibers using a dipping procedure assisted by ultrasonic dispersion. In order to investigate the role of the fiber coating (known as "sizing"), MWCNTs were deposited on the surface of as-received E-glass fibers preserving the proprietary coating as well as onto glass fibers which had the coating deliberately removed. Scanning electron microscopy and Raman spectroscopy were used to assess the distribution of MWCNTs onto the fibers. A rather homogeneous coverage with high density of MWCNTs onto the glass fibers is achieved when the fiber coating is maintained. Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS) and nuclear magnetic resonance (NMR) analyses of the chemical composition of the glass fiber coating suggest that such coating is a complex mixture with multiple oxygen-containing functional groups such as hydroxyl, carbonyl and epoxy. FTIR and XPS of MWCNTs over the glass fibers and of a mixture of MWCNTs and fiber coating provided evidence that the hydroxyl and carboxyl groups of the oxidized MWCNTs react with the oxygen-containing functional groups of the glass fiber coating, forming hydrogen bonding and through epoxy ring opening. Hydrogen bonding and ester formation between the functional groups of the MWCNTs and the silane contained in the coating are also possible.

  9. Mechanical properties of carbon fiber composites for environmental applications

    SciTech Connect

    Andrews, R.; Grulke, E.

    1996-10-01

    Activated carbon fiber composites show great promise as fixed-bed catalytic reactors for use in environmental applications such as flue gas clean-up and ground water decontamination. A novel manufacturing process produces low density composites from chopped carbon fibers and binders. These composites have high permeability, can be activated to have high surface area, and have many potential environmental applications. This paper reports the mechanical and flow properties of these low density composites. Three point flexural strength tests were used to measure composite yield strength and flexural moduli. Composites containing over 10 pph binder had an adequate yield strength of about 200 psi at activations up to 40% weight loss. The composites were anisotropic, having along-fiber to cross-fiber yield strength ratios between 1.2 and 2.0. The friction factor for flow through the composites can be correlated using the fiber Reynolds number, and is affected by the composite bulk density.

  10. Rapid oxidation/stabilization technique for carbon foams, carbon fibers and C/C composites

    DOEpatents

    Tan, Seng; Tan, Cher-Dip

    2004-05-11

    An enhanced method for the post processing, i.e. oxidation or stabilization, of carbon materials including, but not limited to, carbon foams, carbon fibers, dense carbon-carbon composites, carbon/ceramic and carbon/metal composites, which method requires relatively very short and more effective such processing steps. The introduction of an "oxygen spill over catalyst" into the carbon precursor by blending with the carbon starting material or exposure of the carbon precursor to such a material supplies required oxygen at the atomic level and permits oxidation/stabilization of carbon materials in a fraction of the time and with a fraction of the energy normally required to accomplish such carbon processing steps. Carbon based foams, solids, composites and fiber products made utilizing this method are also described.

  11. SURFACE MORPHOLOGY OF CARBON FIBER POLYMER COMPOSITES AFTER LASER STRUCTURING

    SciTech Connect

    Sabau, Adrian S; Chen, Jian; Jones, Jonaaron F.; Alexandra, Hackett; Jellison Jr, Gerald Earle; Daniel, Claus; Warren, Charles David; Rehkopf, Jackie D.

    2015-01-01

    The increasing use of Carbon Fiber Polymer Composite (CFPC) as a lightweight material in automotive and aerospace industries requires the control of surface morphology. In this study, the composites surface was prepared by ablating the resin in the top fiber layer of the composite using an Nd:YAG laser. The CFPC specimens with T700S carbon fiber and Prepreg - T83 resin (epoxy) were supplied by Plasan Carbon Composites, Inc. as 4 ply thick, 0/90o plaques. The effect of laser fluence, scanning speed, and wavelength was investigated to remove resin without an excessive damage of the fibers. In addition, resin ablation due to the power variation created by a laser interference technique is presented. Optical property measurements, optical micrographs, 3D imaging, and high-resolution optical profiler images were used to study the effect of the laser processing on the surface morphology.

  12. Carbon nanotube fibers spun from a sizing material

    NASA Astrophysics Data System (ADS)

    Meng, Fancheng; Lu, Weibang; Li, Qingwen; Claes, Michaël; Kchit, Nadir; Chou, Tsu-Wei

    2014-12-01

    Carbon nanotube (CNT) fibers with large pores of hundreds of nanometers in diameter are synthesized from a commercially available sizing material. The pore size can be well controlled by varying the processing conditions including fiber drying temperature and shrinkage ratio. With the use of small amount H2SO4 (1 wt. %), low-concentration (1 wt. %) polyvinyl alcohol (PVA) bath coagulated porous fibers are flexible, with both high mechanical strength and electrical conductivity. Ethylene glycol/methanol mixture bath is also used to fabricate PVA-free porous CNT fibers. The porous fiber demonstrates good performance in foreign components accessing and accommodating, which may facilitate more CNT fiber practical applications, such as absorbents and supercapacitors.

  13. Fabrication of highly conductive carbon nanotube fibers for electrical application

    NASA Astrophysics Data System (ADS)

    Guo, Fengmei; Li, Can; Wei, Jinquan; Xu, Ruiqiao; Zhang, Zelin; Cui, Xian; Wang, Kunlin; Wu, Dehai

    2015-09-01

    Carbon nanotubes (CNTs) have great potential for use as electrical wires because of their outstanding electrical and mechanical properties. Here, we fabricate lightweight CNT fibers with electrical conductivity as high as that of stainless steel from macroscopic CNT films by drawing them through diamond wire-drawing dies. The entangled CNT bundles are straightened by suffering tension, which improves the alignment of the fibers. The loose fibers are squeezed by the diamond wire-drawing dies, which reduces the intertube space and contact resistance. The CNT fibers prepared by drawing have an electrical conductivity as high as 1.6 × 106 s m-1. The fibers are very stable when kept in the air and under cyclic tensile test. A prototype of CNT motor is demonstrated by replacing the copper wires with the CNT fibers.

  14. Effect of plasma surface treatment of recycled carbon fiber on carbon fiber-reinforced plastics (CFRP) interfacial properties

    NASA Astrophysics Data System (ADS)

    Lee, Hooseok; Ohsawa, Isamu; Takahashi, Jun

    2015-02-01

    We studied the effects of plasma surface treatment of recycled carbon fiber on adhesion of the fiber to polymers after various treatment times. Conventional surface treatment methods have been attempted for recycled carbon fiber, but most require very long processing times, which may increase cost. Hence, in this study, plasma processing was performed for 0.5 s or less. Surface functionalization was quantified by X-ray photoelectron spectroscopy. O/C increased from approximately 11% to 25%. The micro-droplet test of adhesion properties and the mechanical properties of CFRP were also investigated.

  15. Effects of fiber, matrix, and interphase on carbon fiber composite compression strength

    NASA Technical Reports Server (NTRS)

    Nairn, John A.; Harper, Sheila I.; Bascom, Willard D.

    1994-01-01

    The major goal of this project was to obtain basic information on compression failure properties of carbon fiber composites. To do this, we investigated fiber effects, matrix effects, and fiber/matrix interface effects. Using each of nine fiber types, we prepared embedded single-fiber specimens, single-ply specimens, and full laminates. From the single-fiber specimens, in addition to the standard fragmentation test analysis, we were able to use the low crack density data to provide information about the distribution of fiber flaws. The single-ply specimens provided evidence of a correlation between the size of kink band zones and the quality of the interface. Results of the laminate compression experiments mostly agreed with the results from single-ply experiments, although the ultimate compression strengths of laminates were higher. Generally, these experiments showed a strong effect of interfacial properties. Matrix effects were examined using laminates subjected to precracking under mixed-mode loading conditions. A large effect of precracking conditions on the mode 1 toughness of the laminates was found. In order to control the properties of the fiber/matrix interface, we prepared composites of carbon fiber and polycarbonate and subjected these to annealing. The changes in interfacial properties directly correlated with changes in compression strength.

  16. INDUCTION HEATING OF CARBON-FIBER COMPOSITES: THERMAL GENERATION MODEL

    EPA Science Inventory

    A theory of local and global mechanisms of heat generation and distribution in carbon-fiber-based composites subjected to an alternating magnetic field has been proposed. A model that predicts the strength and distribution of thermal generation through the thickness of carbon-fib...

  17. Surface and interfacial properties of carbon fibers

    NASA Technical Reports Server (NTRS)

    Bascom, Willard D.

    1991-01-01

    The adhesion strength of AS4 fibers to thermoplastic polymers was determined. The specific polymers were polycarbonate, polyphenylene oxide, polyetherimide, polyphenylene oxide blends with polystyrene, and polycarbonate blends with a polycarbonate-polysiloxan copolymer. Data are also included for polysulfone. It was recognized at the outset that an absolute measure of the fiber matrix adhesion would be difficult. However, it is feasible to determine the fiber bond strengths to the thermoplastics relative to the bond strengths of the same fibers to epoxy polymers. It was anticipated, and in fact realized, that the adhesion of AS4 to the thermoplastic polymers was relatively low. Therefore, further objectives of the study were to identify means of increasing fiber/matrix adhesion and to try to determine why the adhesion of AS4 to thermoplastics is significantly less than to epoxy polymers.

  18. Tensile Modulus Measurements of Carbon Nanotube Incorporated Electrospun Polymer Fibers

    NASA Astrophysics Data System (ADS)

    Ozturk, Yavuz; Kim, Jaemin; Shin, Kwanwoo

    2006-03-01

    Electrospinning has become a popular method for producing continuous polymer fibers with diameters in sub-micron scale. By this technique uniaxially aligned fibers can also be obtained, by using two separate parallel strips as conductive collectors. Uniaxial alignment of polymer fibers gives us the chance to well-characterize their structural properties via tensile modulus measurements. Here we report a simple and new technique for tensile testing of polymer fibers which employs a computerized spring-balance/step-motor setup. The key point in our technique is the production of fibers directly on the tensile tester by using two vertical strips as collectors. By this way, even fibers of very brittle nature can be tested without handling them. Calculation of total cross-sectional areas - which is crucial for determining stress values - was done by using scanning electron and optical microscope images for each sample. In this study we have investigated mechanical properties of Polystyrene (PS), Polymethylmethacrylate (PMMA) and PS/PMMA blend fibers; as well as Carbon Nanotube (CNT) incorporated PS, PMMA and PS/PMMA blend fibers. It is expected that the extraordinary mechanical properties of CNTs can be transferred into polymer matrix, by their incorporation into confined space within electrospun fibers. Here we analyzed the influence of CNT on polymer fibers as function of CNT amounts.

  19. Laser Processing of Carbon Fiber Reinforced Polymer Composite for Optical Fiber Guidelines

    NASA Astrophysics Data System (ADS)

    Lima, M. S. F.; Sakamoto, J. M. S.; Simoes, J. G. A.; Riva, R.

    The replacement of copper wires by optical fibers for control and monitoring of aircraft systems are gaining more and more acceptance due to weight reductions and their intrinsic reliability. The present investigation proposes a new method for producing fiber optical guidelines in carbon fiber reinforced polymer (CFRP) composites using laser texturing and machining. Laser texturing was used to improve the adhesion bonding between the CFRP parts and laser machining is used to create a channel where the optical fiber will be placed and protected. The results show that using only 20 W of a Nd:YAG pulsed laser it is possible to enhance the joint resistance of CFRP composites and also protecting the optical fiber embedded in between two CFRP pieces. Using the proposed technology, the maximum load of a lap joint increased by 85% and the optical fiber remained integral even under severe bending conditions.

  20. Low Speed Carbon Deposition Process for Hermetic Optical Fibers

    SciTech Connect

    ABRAMCZYK,JAROSLAW; ARTHUR,SARA E. TALLANT,DAVID R.; HIKANSSON,ADAM S.; LINDHOLM,ERIC A.; LO,JIE

    1999-09-29

    For optical fibers used in adverse environments, a carbon coating is frequently deposited on the fiber surface to prevent water and hydrogen ingression that lead respectively to strength degradation through fatigue and hydrogen-induced attenuation. The deposition of a hermetic carbon coating onto an optical fiber during the draw process holds a particular challenge when thermally-cured specialty coatings are subsequently applied because of the slower drawing rate. In this paper, we report on our efforts to improve the low-speed carbon deposition process by altering the composition and concentration of hydrocarbon precursor gases. The resulting carbon layers have been analyzed for electrical resistance, Raman spectra, coating thickness, and surface roughness, then compared to strength data and dynamic fatigue behavior.

  1. Stress analysis of carbon fiber embedded composite material of rubber

    SciTech Connect

    Watanabe, O.; Taya, M.

    1995-12-31

    Thermo-mechanical properties of a composite of rubber embedded by carbon fill has been studied from the viewpoint of developing an electric device. The objective of the present study is to show stress analysis of carbon fiber embedded composite material of rubber by using a mixed-type finite element method. Based on the condition o plane strain, the geometry of composite material is taken as the two types of orientation of carbon fiber, which are distributed regularly according the specified volume fraction along the horizontal and vertical directions in the base material of rubber. The loading condition is assumed to be the two types of axial and shearing deformations. Through the calculated results of equivalent and mean stress distributions and the load-deflection curve, effects of the geometry size, the carbon fiber orientation and the loading condition are clarified. The results for the typical axial deformation is compared with the experimental results.

  2. Use of Carbon Fiber Composite Molecular Sieves for Air Separation

    SciTech Connect

    Baker, Frederick S; Contescu, Cristian I; Gallego, Nidia C; Burchell, Timothy D

    2005-09-01

    A novel adsorbent material, 'carbon fiber composite molecular sieve' (CFCMS), has been developed by the Oak Ridge National Laboratory. Its features include high surface area, large pore volume, and a rigid, permeable carbon structure that exhibits significant electrical conductivity. The unique combination of high adsorptive capacity, permeability, good mechanical properties, and electrical conductivity represents an enabling technology for the development of novel gas separation and purification systems. In this context, it is proposed that a fast-cycle air separation process that exploits a kinetic separation of oxygen and nitrogen should be possible using a CFCMS material coupled with electrical swing adsorption (ESA). The adsorption of O{sub 2}, N{sub 2}, and CO{sub 2} on activated carbon fibers was investigated using static and dynamic techniques. Molecular sieving effects in the activated carbon fiber were highlighted by the adsorption of CO{sub 2}, a more sensitive probe molecule for the presence of microporosity in adsorbents. The kinetic studies revealed that O2 was more rapidly adsorbed on the carbon fiber than N{sub 2}, and with higher uptake under equilibrium conditions, providing the fiber contained a high proportion of very narrow micropores. The work indicated that CFCMS is capable of separating O{sub 2} and N{sub 2} from air on the basis of the different diffusion rates of the two molecules in the micropore network of the activated carbon fibers comprising the composite material. In response to recent enquires from several potential users of CFCMS materials, attention has been given to the development of a viable continuous process for the commercial production of CFCMS material. As part of this effort, work was implemented on characterizing the performance of lignin-based activated carbon fiber, a potentially lower cost fiber than the pitch-based fibers used for CFCMS production to date. Similarly, to address engineering issues, measurements were

  3. Energy Absorption in Chopped Carbon Fiber Compression Molded Composites

    SciTech Connect

    Starbuck, J.M.

    2001-07-20

    In passenger vehicles the ability to absorb energy due to impact and be survivable for the occupant is called the ''crashworthiness'' of the structure. To identify and quantify the energy absorbing mechanisms in candidate automotive composite materials, test methodologies were developed for conducting progressive crush tests on composite plate specimens. The test method development and experimental set-up focused on isolating the damage modes associated with the frond formation that occurs in dynamic testing of composite tubes. Quasi-static progressive crush tests were performed on composite plates manufactured from chopped carbon fiber with an epoxy resin system using compression molding techniques. The carbon fiber was Toray T700 and the epoxy resin was YLA RS-35. The effect of various material and test parameters on energy absorption was evaluated by varying the following parameters during testing: fiber volume fraction, fiber length, fiber tow size, specimen width, profile radius, and profile constraint condition. It was demonstrated during testing that the use of a roller constraint directed the crushing process and the load deflection curves were similar to progressive crushing of tubes. Of all the parameters evaluated, the fiber length appeared to be the most critical material parameter, with shorter fibers having a higher specific energy absorption than longer fibers. The combination of material parameters that yielded the highest energy absorbing material was identified.

  4. Characterization of low thermal conductivity PAN-based carbon fibers

    NASA Technical Reports Server (NTRS)

    Katzman, Howard A.; Adams, P. M.; Le, T. D.; Hemminger, Carl S.

    1992-01-01

    The microstructure and surface chemistry of eight low thermal conductivity (LTC) PAN-based carbon fibers were determined and compared with PAN-based fibers heat treated to higher temperatures. Based on wide-angle x ray diffraction, the LTC PAN fibers all appear to have a similar turbostratic structure with large 002 d-spacings, small crystallite sizes, and moderate preferred orientation. Limited small-angle x ray scattering (SAXS) results indicate that, with the exception of LTC fibers made by BASF, the LTC fibers do not have well developed pores. Transmission electron microscopy shows that the texture of the two LTC PAN-based fibers studied (Amoco T350/23X and /25X) consists of multiple sets of parallel, wavy, bent layers that interweave with each other forming a complex three dimensional network oriented randomly around the fiber axis. X ray photoelectron spectroscopy (XPS) analysis finds correlations between heat treated temperatures and the surface composition chemistry of the carbon fiber samples.

  5. The dynamic response of carbon fiber-filled polymer composites

    NASA Astrophysics Data System (ADS)

    Dattelbaum, D. M.; Gustavsen, R. L.; Sheffield, S. A.; Stahl, D. B.; Scharff, R. J.; Rigg, P. A.; Furmanski, J.; Orler, E. B.; Patterson, B.; Coe, J. D.

    2012-08-01

    The dynamic (shock) responses of two carbon fiber-filled polymer composites have been quantified using gas gun-driven plate impact experimentation. The first composite is a filament-wound, highly unidirectional carbon fiber-filled epoxy with a high degree of porosity. The second composite is a chopped carbon fiber- and graphite-filled phenolic resin with little-to-no porosity. Hugoniot data are presented for the carbon fiber-epoxy (CE) composite to 18.6 GPa in the through-thickness direction, in which the shock propagates normal to the fibers. The data are best represented by a linear Rankine-Hugoniot fit: Us = 2.87 + 1.17 ×up(ρ0 = 1.536g/cm3). The shock wave structures were found to be highly heterogeneous, both due to the anisotropic nature of the fiber-epoxy microstructure, and the high degree of void volume. Plate impact experiments were also performed on a carbon fiber-filled phenolic (CP) composite to much higher shock input pressures, exceeding the reactants-to-products transition common to polymers. The CP was found to be stiffer than the filament-wound CE in the unreacted Hugoniot regime, and transformed to products near the shock-driven reaction threshold on the principal Hugoniot previously shown for the phenolic binder itself. [19] On-going research is focused on interrogating the direction-dependent dyanamic response and dynamic failure strength (spall) for the CE composite in the TT and 0∘ (fiber) directions.

  6. Processes for preparing carbon fibers using gaseous sulfur trioxide

    DOEpatents

    Barton, Bryan E.; Lysenko, Zenon; Bernius, Mark T.; Hukkanen, Eric J.

    2016-01-05

    Disclosed herein are processes for preparing carbonized polymers, such as carbon fibers, comprising: sulfonating a polymer with a sulfonating agent that comprises SO.sub.3 gas to form a sulfonated polymer; treating the sulfonated polymer with a heated solvent, wherein the temperature of said solvent is at least 95.degree. C.; and carbonizing the resulting product by heating it to a temperature of 500-3000.degree. C.

  7. Characterization of carbon fiber composite materials for RF applications

    NASA Astrophysics Data System (ADS)

    Riley, Elliot J.; Lenzing, Erik H.; Narayanan, Ram M.

    2014-05-01

    Carbon Fiber Composite (CFC) materials have been used for decades in the aerospace, automotive, and naval industries. They have often been used because of their mechanical advantages. These advantageous characteristics have typically included low weight and high strength. It is also a benefit that CFC materials can be made into nearly any shape or size. With the abundant use of CFC materials, it seems desirable to better under- stand the electromagnetic applications of these materials. CFC materials consist of a non-conductive resin or epoxy in addition to conductive carbon fibers. The carbon fibers can be oriented and layered in many different configurations. The specific orientation and layering of the carbon fibers has a direct impact on its electrical characteristics. One specific characteristic of interest is the conductivity of CFC materials. The work in this paper deals with probing the conductivity characteristics of CFC materials for applications in antenna and radar design. Multiple layouts of carbon fiber are investigated. The DC conductivity was measured by applying a conductive epoxy to sample edges and using a milliohm meter. Shielding effectiveness was then predicted based on fundamental electromagnetics for conducting media. Finally, prototype dipole antennas made from CFC materials were investigated.

  8. Anisotropy of conductivity in carbon fiber-reinforced plastics with continuous fibers

    NASA Astrophysics Data System (ADS)

    Ponomarenko, Anatoliy T.; Shevchenko, Vitaliy G.; Letyagin, Sergey V.; Klason, Carl

    1995-05-01

    Carbon fiber-reinforced plastics (CFRP), as high strength advanced materials are often used as media for embedding sensors and actuators. Due to the properties of components and processing conditions they are electrically anisotropic, with coefficient of anisotropy sometimes exceeding several thousands. This may prevent elimination of static electricity and cause erosion of material due to micro discharges at contacts with fastenings and embedded sensors and actuators, causing their malfunction. For this reason, the investigation of electrical properties of CFRP may provide the solution to this problem. Distribution of electric current field in CFRP and related with it possible errors in measurements of longitudinal conductivity and anisotropy are analyzed. CFRP have been prepared from PAN or cellulose fibers with different heat treatment temperatures and conductivity anisotropy was measured as a function of filler volume fraction and processing conditions. With increasing loading coefficient of anisotropy (alpha) decreases. Lower values of (alpha) were observed when curing agents containing ionic complexes of metals were used. Modifications of fiber surface with hydrophobic agents results in increased anisotropy. Composites prepared with carbon fabrics are isotropic in the fabric plane. Coefficient of anisotropy decreases with increasing molding pressure and depends on the type of weaving of fabric. In hybrid composites with alternating layers of carbon fabric and complex fiber fabric anisotropy is higher due to partial decomposition of conducting layer on top of complex fibers. A method for reducing anisotropy by introducing conducting `jumpers', shorting individual fibers or layers of fabric is proposed. The change of anisotropy in the process of fabrication of carbon-carbon composite by passing electric current through fibers has been investigated. In conclusion, alternative uses of CFRP with reduced anisotropy for contact elements of electric current through

  9. Polymer/carbon nanotube nano composite fibers--a review.

    PubMed

    Liu, Yaodong; Kumar, Satish

    2014-05-14

    Carbon nanotubes (CNTs) are regarded as ideal filler materials for polymeric fiber reinforcement due to their exceptional mechanical properties and 1D cylindrical geometry (nanometer-size diameter and very high aspect ratio). The reported processing conditions and property improvements of CNT reinforced polymeric fiber are summarized in this review. Because of CNT polymer interaction, polymer chains in CNTs' vicinity (interphase) have been observed to have more compact packing, higher orientation, and better mechanical properties than bulk polymer. Evidences of the existence of interphase polymers in composite fibers, characterizations of their structures, and fiber properties are summarized and discussed. Implications of interphase phenomena on a broader field of fiber and polymer processing to make much stronger materials are now in the early stages of exploration. Beside improvements in tensile properties, the presence of CNTs in polymeric fibers strongly affects other properties, such as thermal stability, thermal transition temperature, fiber thermal shrinkage, chemical resistance, electrical conductivity, and thermal conductivity. This paper will be helpful to better understand the current status of polymer/CNT fibers, especially high-performance fibers, and to find the most suitable processing techniques and conditions. PMID:24520802

  10. Carbon fiber composites for cryogenic filament-wound vessels

    NASA Technical Reports Server (NTRS)

    Larsen, J. V.; Simon, R. A.

    1972-01-01

    Advanced unidirectional and bidirectional carbon fiber/epoxy resin composites were evaluated for physical and mechanical properties over a cryogenic to room temperature range for potential application to cryogenic vessels. The results showed that Courtaulds HTS carbon fiber was the superior fiber in terms of cryogenic strength properties in epoxy composites. Of the resin systems tested in ring composites, CTBN/ERLB 4617 exhibited the highest composite strengths at cryogenic temperatures, but very low interlaminar shear strengths at room temperature. Tests of unidirectional and bidirectional composite bars showed that the Epon 828/Empol 1040 resin was better at all test temperatures. Neither fatigue cycling nor thermal shock had a significant effect on composite strengths or moduli. Thermal expansion measurements gave negative values in the fiber direction and positive values in the transverse direction of the composites.

  11. Femtosecond laser-induced surface structures on carbon fibers.

    PubMed

    Sajzew, Roman; Schröder, Jan; Kunz, Clemens; Engel, Sebastian; Müller, Frank A; Gräf, Stephan

    2015-12-15

    The influence of different polarization states during the generation of periodic nanostructures on the surface of carbon fibers was investigated using a femtosecond laser with a pulse duration τ=300  fs, a wavelength λ=1025  nm, and a peak fluence F=4  J/cm². It was shown that linear polarization results in a well-aligned periodic pattern with different orders of magnitude concerning their period and an alignment parallel and perpendicular to fiber direction, respectively. For circular polarization, both types of uniform laser-induced periodic surface structures (LIPSS) patterns appear simultaneously with different dominance in dependence on the position at the fiber surface. Their orientation was explained by the polarization-dependent absorptivity and the geometrical anisotropy of the carbon fibers. PMID:26670499

  12. Mechanical properties of carbon fiber composites for environmental applications

    SciTech Connect

    Andrews, R.; Grulke, E.; Kimber, G.

    1996-12-31

    Activated carbon fiber composites show great promise as fixed-bed catalytic reactors for use in environmental applications such as flue gas clean-up and ground water decontamination. A novel manufacturing process produces low density composites from chopped carbon fibers and binders. These composites have high permeability, can be activated to have high surface area, and have many potential environmental applications. This paper reports the mechanical and flow properties of these low density composites. Three point flexural strength tests were used to measure composite yield strength and flexural moduli. Composites containing over 10 pph binder had an adequate yield strength of about 200 psi at activations up to 40% weight loss. The composites were anisotropic, having along-fiber to cross-fiber yield strength ratios between 1.2 and 2.0. The pressure drop of air through the composites correlated with the gas velocity, and showed a dependence on sample density.

  13. Study and modification of the reactivity of carbon fibers

    NASA Technical Reports Server (NTRS)

    Walker, P. L., Jr.; Ismail, I. M.; Mahajan, O. P.; Eapen, T. A.

    1980-01-01

    The reactivity to air of polyactylonitrile-based carbon fiber cloth was enhanced by the addition of metals to the cloth. The cloth was oxidized in 54 wt% nitric acid in order to increase the surface area of the cloth and to add carbonyl groups to the surface. Metal addition was then achieved by soaking the cloth in metal acetate solution to effect exchange between the metal carbon and hydrogen on the carbonyl groups. The addition of potassium, sodium, calcium and barium enhanced fiber cloth reactivity to air at 573 K. Extended studies using potassium addition showed that success in enhancing fiber cloth reactivity to air depends on: extent of cloth oxidation in nitric acid, time of exchange in potassium acetate solution and the thoroughness of removing metal acetate from the fiber pore structure following exchange. Cloth reactivity increases essentially linearly with increase in potassium addition via exchange.

  14. Wear of short carbon-fiber-reinforced PAI and PPS

    SciTech Connect

    Behrens, W.W.; Jerina, K.L.; Hahn, H.T.

    1988-07-01

    Wear of short carbon-fiber-reinforced polyamide-imide and polyphenylene sulfide is described. Comparative data from thrust washer wear tests for both polymers are presented. Fiber orientation is shown to have a significant effect on wear rates. The wear mechanisms in both polymers are illustrated with optical and scanning electron micrographs. Wear is shown to be a nonlinear function of time and stress for both PPS and PAI. 15 references, 14 figures.

  15. Electronic properties of carbon fibers intercalated with copper chloride

    NASA Technical Reports Server (NTRS)

    Oshima, H.; Natarajan, V.; Woollam, J. A.; Yavrouian, A.; Haugland, E. J.; Tsuzuku, T.

    1984-01-01

    Copper chloride intercalated pitch-based carbon fibers are found to have electrical resistivities as low as 12.9 micro-ohm-cm, and are air- and thermally-stable at and above room temperature. This is therefore a good candidate system for conductor application. In addition, Shubnikov-deHaas quantum oscillatory effects were found, and electronic properties of the intercalated fiber are studied using magnetic fields to 20 tesla.

  16. Apparatus and method for carbon fiber surface treatment

    DOEpatents

    Paulauskas, Felix L; Sherman, Daniel M

    2014-06-03

    An apparatus and method for enhancing the surface energy and/or surface chemistry of carbon fibers involves exposing the fibers to direct or indirect contact with atmospheric pressure plasma generated using a background gas containing at least some oxygen or other reactive species. The fiber may be exposed directly to the plasma, provided that the plasma is nonfilamentary, or the fiber may be exposed indirectly through contact with gases exhausting from a plasma discharge maintained in a separate volume. In either case, the process is carried out at or near atmospheric pressure, thereby eliminating the need for vacuum equipment. The process may be further modified by moistening the fibers with selected oxygen-containing liquids before exposure to the plasma.

  17. Apparatus and method for carbon fiber surface treatment

    DOEpatents

    Paulauskas, Felix L.; Sherman, Daniel M.

    2012-07-24

    An apparatus and method for enhancing the surface energy and/or surface chemistry of carbon fibers involves exposing the fibers to direct or indirect contact with atmospheric pressure plasma generated using a background gas containing at least some oxygen or other reactive species. The fiber may be exposed directly to the plasma, provided that the plasma is nonfilamentary, or the fiber may be exposed indirectly through contact with gases exhausting from a plasma discharge maintained in a separate volume. In either case, the process is carried out at or near atmospheric pressure, thereby eliminating the need for vacuum equipment. The process may be further modified by moistening the fibers with selected oxygen-containing liquids before exposure to the plasma.

  18. Fiber optic ultrasound transducers with carbon/PDMS composite coatings

    NASA Astrophysics Data System (ADS)

    Mosse, Charles A.; Colchester, Richard J.; Bhachu, Davinder S.; Zhang, Edward Z.; Papakonstantinou, Ioannis; Desjardins, Adrien E.

    2014-03-01

    Novel ultrasound transducers were created with a composite of carbon nanotubes (CNTs) and polydimethylsiloxane (PDMS) that was dip coated onto the end faces of optical fibers. The CNTs were functionalized with oleylamine to allow for their dissolution in xylene, a solvent of PDMS. Ultrasound pulses were generated by illuminating the composite coating with pulsed laser light. At distances of 2 to 16 mm from the end faces, ultrasound pressures ranged from 0.81 to 0.07 MPa and from 0.27 to 0.03 MPa with 105 and 200 μm core fibers, respectively. Using an optical fiber hydrophone positioned adjacent to the coated 200 µm core optical fiber, ultrasound reflectance measurements were obtained from the outer surface of a sheep heart ventricle. The results of this study suggest that ultrasound transducers that comprise optical fibers with CNT-PDMS composite coatings may be suitable for miniature medical imaging probes.

  19. Dark pulse generation in fiber lasers incorporating carbon nanotubes.

    PubMed

    Liu, H H; Chow, K K

    2014-12-01

    We demonstrate the generation of dark pulses from carbon nanotube (CNT) incorporated erbium-doped fiber ring lasers with net anomalous dispersion. A side-polished fiber coated with CNT layer by optically-driven deposition method is embedded into the laser in order to enhance the birefringence and nonlinearity of the laser cavity. The dual-wavelength domain-wall dark pulses are obtained from the developed CNT-incorporated fiber laser at a relatively low pump threshold of 50.6 mW. Dark pulses repeated at the fifth-order harmonic of the fundamental cavity frequency are observed by adjusting the intra-cavity polarization state. PMID:25606901

  20. A probabilistic analysis of electrical equipment vulnerability to carbon fibers

    NASA Technical Reports Server (NTRS)

    Elber, W.

    1980-01-01

    The statistical problems of airborne carbon fibers falling onto electrical circuits were idealized and analyzed. The probability of making contact between randomly oriented finite length fibers and sets of parallel conductors with various spacings and lengths was developed theoretically. The probability of multiple fibers joining to bridge a single gap between conductors, or forming continuous networks is included. From these theoretical considerations, practical statistical analyses to assess the likelihood of causing electrical malfunctions was produced. The statistics obtained were confirmed by comparison with results of controlled experiments.

  1. Nano-yarn carbon nanotube fiber based enzymatic glucose biosensor

    NASA Astrophysics Data System (ADS)

    Zhu, Zhigang; Song, Wenhui; Burugapalli, Krishna; Moussy, Francis; Li, Ya-Li; Zhong, Xiao-Hua

    2010-04-01

    A novel brush-like electrode based on carbon nanotube (CNT) nano-yarn fiber has been designed for electrochemical biosensor applications and its efficacy as an enzymatic glucose biosensor demonstrated. The CNT nano-yarn fiber was spun directly from a chemical-vapor-deposition (CVD) gas flow reaction using a mixture of ethanol and acetone as the carbon source and an iron nano-catalyst. The fiber, 28 µm in diameter, was made of bundles of double walled CNTs (DWNTs) concentrically compacted into multiple layers forming a nano-porous network structure. Cyclic voltammetry study revealed a superior electrocatalytic activity for CNT fiber compared to the traditional Pt-Ir coil electrode. The electrode end tip of the CNT fiber was freeze-fractured to obtain a unique brush-like nano-structure resembling a scale-down electrical 'flex', where glucose oxidase (GOx) enzyme was immobilized using glutaraldehyde crosslinking in the presence of bovine serum albumin (BSA). An outer epoxy-polyurethane (EPU) layer was used as semi-permeable membrane. The sensor function was tested against a standard reference electrode. The sensitivities, linear detection range and linearity for detecting glucose for the miniature CNT fiber electrode were better than that reported for a Pt-Ir coil electrode. Thermal annealing of the CNT fiber at 250 °C for 30 min prior to fabrication of the sensor resulted in a 7.5 fold increase in glucose sensitivity. The as-spun CNT fiber based glucose biosensor was shown to be stable for up to 70 days. In addition, gold coating of the electrode connecting end of the CNT fiber resulted in extending the glucose detection limit to 25 µM. To conclude, superior efficiency of CNT fiber for glucose biosensing was demonstrated compared to a traditional Pt-Ir sensor.

  2. Puncture-Healing Thermoplastic Resin Carbon-Fiber-Reinforced Composites

    NASA Technical Reports Server (NTRS)

    Gordon, Keith L. (Inventor); Siochi, Emilie J. (Inventor); Grimsley, Brian W. (Inventor); Cano, Roberto J. (Inventor); Czabaj, Michael W. (Inventor)

    2015-01-01

    A composite comprising a combination of a self-healing polymer matrix and a carbon fiber reinforcement is described. In one embodiment, the matrix is a polybutadiene graft copolymer matrix, such as polybutadiene graft copolymer comprising poly(butadiene)-graft-poly(methyl acrylate-co-acrylonitrile). A method of fabricating the composite is also described, comprising the steps of manufacturing a pre-impregnated unidirectional carbon fiber preform by wetting a plurality of carbon fibers with a solution, the solution comprising a self-healing polymer and a solvent, and curing the preform. A method of repairing a structure made from the composite of the invention is described. A novel prepreg material used to manufacture the composite of the invention is described.

  3. Removal of Ozone by Carbon Nanotubes/Quartz Fiber Film.

    PubMed

    Yang, Shen; Nie, Jingqi; Wei, Fei; Yang, Xudong

    2016-09-01

    Ozone is recognized as a harmful gaseous pollutant, which can lead to severe human health problems. In this study, carbon nanotubes (CNTs) were tested as a new approach for ozone removal. The CNTs/quartz fiber film was fabricated through growth of CNTs upon pure quartz fiber using chemical vapor deposition method. Ozone conversion efficiency of the CNTs/quartz fiber film was tested for 10 h and compared with that of quartz film, activated carbon (AC), and a potassium iodide (KI) solution under the same conditions. The pressure resistance of these materials under different airflow rates was also measured. The results showed that the CNTs/quartz fiber film had better ozone conversion efficiency but also higher pressure resistance than AC and the KI solution of the same weight. The ozone removal performance of the CNTs/quartz fiber film was comparable with AC at 20 times more weight. The CNTs played a dominant role in ozone removal by the CNTs/quartz fiber film. Its high ozone conversion efficiency, lightweight and free-standing properties make the CNTs/quartz fiber film applicable to ozone removal. Further investigation should be focused on reducing pressure resistance and studying the CNT mechanism for removing ozone. PMID:27501513

  4. Carbon fiber composite characterization in adverse thermal environments.

    SciTech Connect

    Gomez-Vasquez, Sylvia; Brown, Alexander L.; Hubbard, Joshua A.; Ramirez, Ciro J.; Dodd, Amanda B.

    2011-05-01

    The behavior of carbon fiber aircraft composites was studied in adverse thermal environments. The effects of resin composition and fiber orientation were measured in two test configurations: 102 by 127 millimeter (mm) test coupons were irradiated at approximately 22.5 kW/m{sup 2} to measure thermal response, and 102 by 254 mm test coupons were irradiated at approximately 30.7 kW/m{sup 2} to characterize piloted flame spread in the vertically upward direction. Carbon-fiber composite materials with epoxy and bismaleimide resins, and uni-directional and woven fiber orientations, were tested. Bismaleimide samples produced less smoke, and were more resistant to flame spread, as expected for high temperature thermoset resins with characteristically lower heat release rates. All materials lost approximately 20-25% of their mass regardless of resin type, fiber orientation, or test configuration. Woven fiber composites displayed localized smoke jetting whereas uni-directional composites developed cracks parallel to the fibers from which smoke and flames emanated. Swelling and delamination were observed with volumetric expansion on the order of 100% to 200%. The purpose of this work was to provide validation data for SNL's foundational thermal and combustion modeling capabilities.

  5. A comparison of the electrochemical behavior of carbon aerogels and activated carbon fiber cloths

    SciTech Connect

    Tran, T.D.; Alviso, C.T.; Hulsey, S.S.; Nielsen, J.K.; Pekala, R.W.

    1996-05-10

    Electrochemical capacitative behavior of carbon aerogels and commercial carbon fiber cloths was studied in 5M KOH, 3M sulfuric acid, and 0.5M tetrethylammonium tetrafluoroborate/propylene carbonate electrolytes. The resorcinol-formaldehyde based carbon aerogels with a range of denisty (0.2-0.85 g/cc) have open-cell structures with ultrafine pore sizes (5-50 nm), high surface area (400-700 m{sup 2}/g), and a solid matrix composed of interconnected particles or fibers with characteristic diameters of 10 nm. The commercial fiber cloths in the density range 0.2-04g/cc have high surface areas (1000-2500 m{sup 2}/g). The volumetric capacitances of high-density aerogels are shown to be comparable to or exceeding those from activated carbon fibers. Electrochemical behavior of these materials in various electrolytes is compared and related to their physical properties.

  6. Effect of Carbon Nanotubes Upon Emissions From Cutting and Sanding Carbon Fiber-Epoxy Composites

    PubMed Central

    Heitbrink, William A.; Lo, Li-Ming

    2015-01-01

    Carbon nanotubes (CNTs) are being incorporated into structural composites to enhance material strength. During fabrication or repair activities, machining nanocomposites may release CNTs into the workplace air. An experimental study was conducted to evaluate the emissions generated by cutting and sanding on three types of epoxy-composite panels: Panel A containing graphite fibers, Panel B containing graphite fibers and carbon-based mat, and Panel C containing graphite fibers, carbon-based mat, and multi-walled CNTs. Aerosol sampling was conducted with direct-reading instruments, and filter samples were collected for measuring elemental carbon (EC) and fiber concentrations. Our study results showed that cutting Panel C with a band saw did not generate detectable emissions of fibers inspected by transmission electron microscopy but did increase the particle mass, number, and EC emission concentrations by 20% to 80% compared to Panels A and B. Sanding operation performed on two Panel C resulted in fiber emission rates of 1.9×108 and 2.8×106 fibers per second (f/s), while no free aerosol fibers were detected from sanding Panels A and B containing no CNTs. These free CNT fibers may be a health concern. However, the analysis of particle and EC concentrations from these same samples cannot clearly indicate the presence of CNTs, because extraneous aerosol generation from machining the composite epoxy material increased the mass concentrations of the EC. PMID:26478716

  7. Process for preparing tapes from thermoplastic polymers and carbon fibers

    NASA Technical Reports Server (NTRS)

    Chung, Tai-Shung (Inventor); Furst, Howard (Inventor); Gurion, Zev (Inventor); McMahon, Paul E. (Inventor); Orwoll, Richard D. (Inventor); Palangio, Daniel (Inventor)

    1986-01-01

    The instant invention involves a process for use in preparing tapes or rovings, which are formed from a thermoplastic material used to impregnate longitudinally extended bundles of carbon fibers. The process involves the steps of (a) gas spreading a tow of carbon fibers; (b) feeding the spread tow into a crosshead die; (c) impregnating the tow in the die with a thermoplastic polymer; (d) withdrawing the impregnated tow from the die; and (e) gas cooling the impregnated tow with a jet of air. The crosshead die useful in the instant invention includes a horizontally extended, carbon fiber bundle inlet channel, means for providing melted polymer under pressure to the die, means for dividing the polymeric material flowing into the die into an upper flow channel and a lower flow channel disposed above and below the moving carbon fiber bundle, means for applying the thermoplastic material from both the upper and lower channels to the fiber bundle, and means for withdrawing the resulting tape from the die.

  8. Compression Molding of CFRTP Used with Carbon Fiber Extracted from CFRP Waste

    NASA Astrophysics Data System (ADS)

    Kimura, Teruo; Ino, Haruhiro; Nishida, Yuichi; Aoyama, Naoki; Shibata, Katsuji

    This study investigated a compression molding method of carbon fiber reinforced thermoplastics (CFRTP) made of carbon fiber extracted from CFRP waste. The short carbon fibers were mixed with polyester fibers using a papermaking method to make the preform sheet of compression molding. The waste obtained from a textile water jet loom was used as a matrix material. The setting speed of each fiber during the papermaking process was regulated by using a dispersing agent to obtain the good dispersion of each fiber. Laminated preform sheets combined with polyester fibers and carbon fibers were compressed with heating at 300°C and then the polyester fiber was melted as a matrix material. It was cleared from the experimental results that the mechanical properties of molded CFRTP largely depends on both the fiber dispersion and the content of carbon fiber in the preform.

  9. Interlaminar and ductile characteristics of carbon fibers-reinforced plastics produced by nanoscaled electroless nickel plating on carbon fiber surfaces.

    PubMed

    Park, Soo-Jin; Jang, Yu-Sin; Rhee, Kyong-Yop

    2002-01-15

    In this work, a new method based on nanoscaled Ni-P alloy coating on carbon fiber surfaces is proposed for the improvement of interfacial properties between fibers and epoxy matrix in a composite system. Fiber surfaces and the mechanical interfacial properties of composites were characterized by atomic absorption spectrophotometer (AAS), scanning electron microscopy (SEM), X-ray photoelectron spectrometry (XPS), interlaminar shear strength (ILSS), and impact strength. Experimental results showed that the O(1s)/C(1s) ratio or Ni and P amounts had been increased as the electroless nickel plating proceeded; the ILSS had also been slightly improved. The impact properties were significantly improved in the presence of Ni-P alloy on carbon fiber surfaces, increasing the ductility of the composites. This was probably due to the effect of substituted Ni-P alloy, leading to an increase of the resistance to the deformation and the crack initiation of the epoxy system. PMID:16290372

  10. Electromagnetic Shielding of Oriented Carbon Fiber Composite Materials

    NASA Astrophysics Data System (ADS)

    Micheli, D.; Laurenzi, S.; Mariani Primiani, V.; Moglie, F.; Gradoni, G.; Marchetti, M.

    2012-05-01

    The paper analyses the electromagnetic shielding measurements of carbon fiber composite structure. In particular the shielding effectiveness is measured applying the nested reverberation chamber method in the frequency range of 3.5 GHz - 8.5 GHz. This method ensure a realistic electromagnetic excitation of the sample under test characterized by a random polarization and incoming direction. The paper also describes the material manufacturing procedure and gives important details about the sample mounting technique. Three material samples are considered which differ in carbon fiber orientation and stratification. Obtained results highlight the capability of such materials to behave as high-performance shields in the microwave region.

  11. Carbon Fiber Reinforced Ceramic Composites for Propulsion Applications

    NASA Technical Reports Server (NTRS)

    Shivakumar, Kunigal; Argade, Shyam

    2003-01-01

    This report presents a critical review of the processing techniques for fabricating continuous fiber-reinforced CMCs for possible applications at elevated temperatures. Some of the issues affecting durability of the composite materials such as fiber coatings and cracking of the matrix because of shrinkage in PIP-process are also examined. An assessment of the potential inexpensive processes is also provided. Finally three potential routes of manufacturing C/SiC composites using a technology that NC A&T developed for carbon/carbon composites are outlined. Challenges that will be encountered are also listed.

  12. Collector surface for a microwave tube comprising a carbon-bonded carbon-fiber composite

    DOEpatents

    Lauf, Robert J.; McMillan, April D.; Johnson, Arvid C.; Moorhead, Arthur J.

    1998-01-01

    In a microwave tube, an improved collector surface coating comprises a porous carbon composite material, preferably a carbon-bonded carbon fiber composite having a bulk density less than about 2 g/cc. Installation of the coating is readily adaptable as part of the tube manufacturing process.

  13. Collector surface for a microwave tube comprising a carbon-bonded carbon-fiber composite

    DOEpatents

    Lauf, R.J.; McMillan, A.D.; Johnson, A.C.; Moorhead, A.J.

    1998-07-28

    In a microwave tube, an improved collector surface coating comprises a porous carbon composite material, preferably a carbon-bonded carbon fiber composite having a bulk density less than about 2 g/cc. Installation of the coating is readily adaptable as part of the tube manufacturing process. 4 figs.

  14. Multilayer Fiber Interfaces for Improved Environmental Resistance and Slip in Carbon Fiber Reinforced Composites

    NASA Technical Reports Server (NTRS)

    Babcock, Jason R.; Ramachandran, Gautham; Williams, Brian E.; Effinger, Michael R.

    2004-01-01

    Ultraviolet-enhanced chemical vapor deposition (UVCVD) has been developed to lower the required substrate temperature thereby allowing for the application of metal oxide-based coatings to carbon and ceramic fibers without causing significant fiber damage. An effort to expand this capability to other ceramic phases chosen to maximize oxidation protection in the likely event of matrix cracking and minimize possible reaction between the coating and fiber during long-term high temperature use will be presented along with studies aimed at the demonstration of these and other benefits for the next-generation interface coating systems being developed herein.

  15. Adhesion of novel high-performance polymers to carbon fibers: Fiber surface treatment, characterization, and microbond single fiber pull-out test. Ph.D. Thesis

    SciTech Connect

    Heisey, C.L.

    1993-12-31

    The adhesion of carbon fibers to several high performance polymers, including a phosphorus-containing bismaleimite, a cyanate ester resin, and a pyridine-containing thermoplastic, was evaluated using the microbond single fiber pull-out test. The objective was to determine the chemical and mechanical properties of the fiber and the polymer which affect the fiber/polymer adhesion in a given composite system. Fiber/matrix adhesion is of interest since the degree of adhesion and the nature of the fiber/matrix interphase has a major influence on the mechanical properties of a composite. The surface chemical composition, topography, tensile strength, and surface energy of untreated AU-4 and commercially surface treated AS-4 carbon fibers were evaluated using x-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), single fiber tensile tests, and dynamic contact angle analysis. The commercial surface treatment which converted the AU-4 to the AS-4 fiber oxidized the carbon fiber surface. The surface of the AS-4 carbon fiber was further modified using air, oxygen, ammonia, and ethylene plasmas. The AS-4 fiber tow was also characterized following exposure to the aqueous poly(amic acid) solution used to disperse the matrix powder during aqueous suspension prepregging of thermoplastic matrix composites. The air and oxygen plasma treatments significantly oxidized and roughened the surface of the AS-4 carbon fibers. In addition, the air and oxygen plasma increased the polar component of the AS-4 fiber surface energy. The ammonia plasma increased the concentration of nitrogen on the fiber surface, without significantly altering the fiber topography (at a magnification of 50,000X). The atomic oxygen present in the air and oxygen plasma treatments is capable of reacting with both the edge and basal planes in the carbon fiber structure. As a result, the oxygen-containing plasmas progressively ablated the organic material in the carbon fiber surface.

  16. Adhesion between thermoplastic polymer particles and carbon and glass fibers

    SciTech Connect

    Colton, J.S.

    1996-12-31

    High performance composites consist of polymer matrices reinforced with continuous fibers. Polymer powders can be coated and fused onto the fibers by various techniques to produce these composites. One such technique consists of spreading the fibers with an air banding jet, and then running the fibers through a fluidized bed of the powder. The fluidizing air is typically charged, imparting a charge to the powder particles. The fibers are grounded which leads to an attraction between the particles and the fibers. The particle-coated fibers then go through a tunnel oven, sintering the particles onto the fibers, leaving a flexible {open_quotes}tow-preg{close_quotes} which can then be processed into a preform for manufacture into a final part. To develop an initial understanding of the powder coating process, the adhesion of uncharged particles and fibers was studied. Contact mechanics predicts that the adhesion force between uncharged particles depends on the mutual (or equivalent) radius of curvature between the contacting objects, as well as their surface energies. For the materials of interest, the Derjaguin approximation is appropriate and is applied. PEEK (poly ether ether ketone) and PET (poly ethylene terephthalate) particles, cryogenically ground to nominal diameters of 10 to 100 {mu}m were brought into contact with themselves, with E-glass fibers (nominal diameter of 20 {mu}m), carbon fibers (nominal diameter of 8 {mu}m), and glass microscope slides using an AFM. Adhesion forces were measured and compared to predictions using Derjaguin`s approximation. SEM micrographs were used to determine the scale of the radii of curvature of contacting sites.

  17. Carbon-fiber composite molecular sieves for gas separation

    SciTech Connect

    Jagtoyen, M.; Derbyshire, F.

    1996-08-01

    This report describes continuing work on the activation and characterization of formed carbon fiber composites. The composites are produced at the Oak Ridge National Laboratory (ORNL) and activated at the Center for Applied Energy Research (CAER) using steam, CO{sub 2}, or O{sub 2} at different conditions of temperature and time, and with different furnace configurations. The general aims of the project are to produce uniformly activated samples with controlled pore structures for specialist applications such as gas separation and water treatment. In previous work the authors reported that composites produced from isotropic pitch fibers weighing up to 25g can be uniformly activated through the appropriate choice of reaction conditions and furnace configurations. They have now succeeded in uniformly activating composites of dimensions up to 12 x 7 x 6 cm, or up to about 166 gram - a scale-up factor of about six. Part of the work has involved the installation of a new furnace that can accommodate larger composites. Efforts were made to achieve uniform activation in both steam and CO{sub 2}. The authors have also succeeded in producing materials with very uniform and narrow pore size distributions by using a novel method involving low temperature oxygen chemisorption in combination with heat treatment in N{sub 2} at high temperatures. Work has also started on the activation of PAN based carbon fibers and fiber composites with the aim of producing composites with wide pore structures for use as catalyst supports. So far activation of the PAN fiber composites supplied by ORNL has been difficult which is attributed to the low reactivity of the PAN fibers. As a result, studies are now being made of the activation of the PAN fibers to investigate the optimum carbonization and activation conditions for PAN based fibers.

  18. The effect of bromination of carbon fibers on the coefficient of thermal expansion of graphite fiber-epoxy composites

    NASA Technical Reports Server (NTRS)

    Jaworske, D. A.; Maciag, C.

    1987-01-01

    To examine the effect of bromination of carbon fibers on the coefficient of thermal expansion (CTE) of carbon fiber epoxy composites, several pristine and brominated carbon fiber-epoxy composite samples were subjected to thermomechanical analysis. The CTE's of these samples were measured in the uniaxial and transverse directions. The CTE was dominated by the fibers in the uniaxial direction, while it was dominated by the matrix in the transverse directions. Bromination had no effect on the CTE of any of the composites. In addition, the CTE of fiber tow was measured in the absence of a polymer matrix, using an extension probe. The results from this technique were inconclusive.

  19. Carbon and oxide coatings on continuous ceramic fibers

    SciTech Connect

    Hay, R.S.; Cinibulk, M.K.; Petry, M.D.; Keller, K.A.; Welch, J.R.

    1995-10-01

    Oxide-carbon multilayer coatings were continuously applied to various fibers of nominal SiC composition. A liquid-phase coating system that allows application of the coatings in a controlled atmosphere at relatively rapid rates was employed. Sugar-ammonium hydroxide solutions were used for carbon coatings, and aqueous sols were used for the oxides. Carbon was also deposited simultaneously with alumina by chemical vapor deposition of a hydrocarbon in the coating furnace. The coatings were extensively characterized by optical microscopy and TEM. Problems with embrittlement by oxide coatings and poor adherence of oxide coatings on carbon, and some possible solutions to these problems, are discussed.

  20. Formation of continuous activated carbon fibers for barrier fabrics

    NASA Astrophysics Data System (ADS)

    Liang, Ying

    1997-08-01

    Commercial protective suits made of active carbon granules or nonwoven fabrics are heavy, have low moisture vapor transport rate, and are uncomfortable. Inherent problems due to construction of barrier fabrics lead to severe heat stress when worn for even short time in warm environments. One proposed method to eliminate these problems is to facilitate the construction of a fabric made of continuous activated carbon fibers (CACF). This study is directed toward investigating the possibility of developing CAFC from two precursors: aramid and fibrillated PAN fiber. It was shown in this study that Kevlar-29 fibers could be quickly carbonized and activated to CACF with high adsorptivity and relatively low weight loss. CACF with high surface area (>500 msp2/g) and reasonable tenacity (≈1g/denier) were successfully prepared from Kevlar fibers through a three-step process: pretreatment, carbonization, and activation. X-ray diffraction, Fourier Transform Infrared Spectroscopy (FTIR), and thermal analysis were conducted to understand the evolution of physical and chemical properties during pretreatment. The influence of temperature, heating rate, and pyrolysis environment on the thermal behavior was determined by DSC and TGA/DTA and used as an indicator for optimizing the pyrolysis conditions. Surface analysis by nitrogen isotherms indicated that the resultant fibers had micropores and mesopores on the surface of CACF. This was also inferred by studies on the surface morphology through Scanning Electron Microscopy (SEM) and Scanning Tunneling Microscopy (STM). An investigation of the surface chemical structure by X-ray photoelectron spectroscopy (XPS) before and after activation and elemental analysis confirmed that adsorption of Kevlar based CACF mainly arises due to the physisorption instead of chemisorption. A multistep stabilization along with carbonization and activation was used to prepare active carbon fiber from fibrillated PAN fiber. The resultant fiber retained

  1. Rapid Fabrication of Carbide Matrix/Carbon Fiber Composites

    NASA Technical Reports Server (NTRS)

    Williams, Brian E.; Bernander, Robert E.

    2007-01-01

    Composites of zirconium carbide matrix material reinforced with carbon fibers can be fabricated relatively rapidly in a process that includes a melt infiltration step. Heretofore, these and other ceramic matrix composites have been made in a chemical vapor infiltration (CVI) process that takes months. The finished products of the CVI process are highly porous and cannot withstand temperatures above 3,000 F (approx.1,600 C). In contrast, the melt-infiltration-based process takes only a few days, and the composite products are more nearly fully dense and have withstood temperatures as high as 4,350 F (approx.2,400 C) in a highly oxidizing thrust chamber environment. Moreover, because the melt- infiltration-based process takes much less time, the finished products are expected to cost much less. Fabrication begins with the preparation of a carbon fiber preform that, typically, is of the size and shape of a part to be fabricated. By use of low-temperature ultraviolet-enhanced chemical vapor deposition, the carbon fibers in the preform are coated with one or more interfacial material(s), which could include oxides. The interfacial material helps to protect the fibers against chemical attack during the remainder of the fabrication process and against oxidation during subsequent use; it also enables slippage between the fibers and the matrix material, thereby helping to deflect cracks and distribute loads. Once the fibers have been coated with the interfacial material, the fiber preform is further infiltrated with a controlled amount of additional carbon, which serves as a reactant for the formation of the carbide matrix material. The next step is melt infiltration. The preform is exposed to molten zirconium, which wicks into the preform, drawn by capillary action. The molten metal fills most of the interstices of the preform and reacts with the added carbon to form the zirconium carbide matrix material. The zirconium does not react with the underlying fibers because they

  2. Treated carbon fibers with improved performance for electrochemical and chemical applications

    DOEpatents

    Chu, X.; Kinoshita, Kimio

    1999-02-23

    A treated mesophase carbon fiber is disclosed having a high density of exposed edges on the fiber surface, and a method is described for making such a treated fiber. A carbon electrode is also described which is constructed from such treated mesophase carbon fibers. The resulting electrode, formed from such treated flexible carbon fibers, is characterized by a high density of active sites formed from such exposed edges, low corrosion, and good mechanical strength, and may be fabricated into various shapes. The treated mesophase carbon fibers of the invention are formed by first loading the surface of the mesophase carbon fiber with catalytic metal particles to form catalytic etch sites on a hard carbon shell of the fiber. The carbon fiber is then subject to an etch step wherein portions of the hard carbon shell or skin are selectively removed adjacent the catalytic metal particles adhering to the carbon shell. This exposes the underlying radial edges of the graphite-like layers within the carbon shell of the mesophase carbon fiber, which exposed radial edges then act as active sites of a carbon electrode subsequently formed from the treated mesophase carbon fibers. 14 figs.

  3. Treated carbon fibers with improved performance for electrochemical and chemical applications

    DOEpatents

    Chu, Xi; Kinoshita, Kimio

    1999-01-01

    A treated mesophase carbon fiber is disclosed having a high density of exposed edges on the fiber surface, and a method of making such a treated fiber. A carbon electrode is also described which is constructed from such treated mesophase carbon fibers. The resulting electrode, formed from such treated flexible carbon fibers, is characterized by a high density of active sites formed from such exposed edges, low corrosion, and good mechanical strength, and may be fabricated into various shapes. The treated mesophase carbon fibers of the invention are formed by first loading the surface of the mesophase carbon fiber with catalytic metal particles to form catalytic etch sites on a hard carbon shell of the fiber. The carbon fiber is then subject to an etch step wherein portions of the hard carbon shell or skin are selectively removed adjacent the catalytic metal particles adhering to the carbon shell. This exposes the underlying radial edges of the graphite-like layers within the carbon shell of the mesophase carbon fiber, which exposed radial edges then act as active sites of a carbon electrode subsequently formed from the treated mesophase carbon fibers.

  4. Cellulosic carbon fibers with branching carbon nanotubes for enhanced electrochemical activities for bioprocessing applications.

    PubMed

    Zhao, Xueyan; Lu, Xin; Tze, William Tai Yin; Kim, Jungbae; Wang, Ping

    2013-09-25

    Renewable biobased carbon fibers are promising materials for large-scale electrochemical applications including chemical processing, energy storage, and biofuel cells. Their performance is, however, often limited by low activity. Herein we report that branching carbon nanotubes can enhance the activity of carbonized cellulosic fibers, such that the oxidation potential of NAD(H) was reduced to 0.55 V from 0.9 V when applied for bioprocessing. Coordinating with enzyme catalysts, such hierarchical carbon materials effectively facilitated the biotransformation of glycerol, with the total turnover number of NAD(H) over 3500 within 5 h of reaction. PMID:24020801

  5. Double-peak mechanical properties of carbon-nanotube fibers.

    PubMed

    Zhao, Jingna; Zhang, Xiaohua; Di, Jiangtao; Xu, Geng; Yang, Xiaojie; Liu, Xiangyang; Yong, Zhenzhong; Chen, Minghai; Li, Qingwen

    2010-11-22

    The introduction of twist during the spinning of carbon nanotubes from their arrays (forests) has been widely applied in making ultrastrong, stiff, and lightweight nanotube fibers. Here, for the first time, an important observation of a double-peak behavior of the tensile properties, as a function of the twist angle, that is different from the single peak of traditional fibers is reported. Raman spectra show that the new peak arises from the collapse of nanotubes, showing a strong "nano" element in applying the ancient draw-and-twist technique, besides the downsizing. A qualitative continuum model is also presented to describe the collapse-induced enhancement as well as traditional fibers. Our combined experimental and theoretical studies indicate the direction of full utilization of the nano element in improving the mechanical properties of nanotube fibers. PMID:20941775

  6. Diamagnetic studies on as-processed carbon fibers

    NASA Technical Reports Server (NTRS)

    Scott, C. B.; Fischbach, D. B.

    1976-01-01

    The Faraday method has been used to measure the diamagnetic susceptibilities of small bundles of aligned carbon fibers of different types at room temperature. It was found that the tensor trace susceptibility of the fibers varies systematically over the range 0.8-20 (in units of -10 to the -6th emu/g) as a function of precursor type and processing history. The susceptibility increases, in general, with increasing nominal treatment temperature and hot stretching, and with increasing tensile elastic modulus. The anisotropy ratio of fibers increases approximately linearly with tensile elastic modulus for all fibers from about 1 for a modulus of about 70 GN/sq m to about 22 for a modulus of 700 GN/sq m in air, and is quantitatively consistent with the layer-plane orientation textures determined by X-ray diffraction when appropriate values of the crystallite principal susceptibilities are used.

  7. Amperometric Carbon Fiber Nitrite Microsensor for In Situ Biofilm Monitoring

    EPA Science Inventory

    A highly selective needle type solid state amperometric nitrite microsensor based on direct nitrite oxidation on carbon fiber was developed using a simplified fabrication method. The microsensor’s tip diameter was approximately 7 µm, providing a high spatial resolution of at lea...

  8. Approach to the assessment of the hazard. [fire released carbon fiber electrical effects

    NASA Technical Reports Server (NTRS)

    Huston, R. J.

    1980-01-01

    An overview of the carbon fiber hazard assessment is presented. The potential risk to the civil sector associated with the accidental release of carbon fibers from aircraft having composite structures was assessed along with the need for protection of civil aircraft from carbon fibers.

  9. 21 CFR 878.3500 - Polytetrafluoroethylene with carbon fibers composite implant material.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Polytetrafluoroethylene with carbon fibers... Prosthetic Devices § 878.3500 Polytetrafluoroethylene with carbon fibers composite implant material. (a) Identification. A polytetrafluoroethylene with carbon fibers composite implant material is a porous...

  10. 21 CFR 878.3500 - Polytetrafluoroethylene with carbon fibers composite implant material.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Polytetrafluoroethylene with carbon fibers... Prosthetic Devices § 878.3500 Polytetrafluoroethylene with carbon fibers composite implant material. (a) Identification. A polytetrafluoroethylene with carbon fibers composite implant material is a porous...

  11. 21 CFR 878.3500 - Polytetrafluoroethylene with carbon fibers composite implant material.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Polytetrafluoroethylene with carbon fibers... Prosthetic Devices § 878.3500 Polytetrafluoroethylene with carbon fibers composite implant material. (a) Identification. A polytetrafluoroethylene with carbon fibers composite implant material is a porous...

  12. 21 CFR 878.3500 - Polytetrafluoroethylene with carbon fibers composite implant material.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Polytetrafluoroethylene with carbon fibers... Prosthetic Devices § 878.3500 Polytetrafluoroethylene with carbon fibers composite implant material. (a) Identification. A polytetrafluoroethylene with carbon fibers composite implant material is a porous...

  13. Characterization of porous carbon fibers and related materials

    SciTech Connect

    Fuller, E.L. Jr.

    1996-07-15

    This program was geared to support the Fossil Energy Material Sciences Program with respect to several areas of interest in efficient production and utilization of energy. Carbon molecular sieves have great potential for economically purifying gases; i.e. removal of carbon dioxide from natural gas without having to resort to cryogenic techniques. Microporous carbons can be tailored to serve as adsorbents for natural gas in on-board storage in automotive applications, avoiding high pressures and heavy storage tanks. This program is a laboratory study to evaluate production methodologies and activation processes to produce porous carbons for specific applications. The Carbon Materials Technology Group of Oak Ridge National Laboratory (ORNL) is engaged in developmental programs to produce activated carbon fibers (ACF) for applications in fixed beds and/or flowing reactors engineering applications.

  14. Preparation of array of long carbon nanotubes and fibers therefrom

    DOEpatents

    Arendt, Paul N.; DePaula, Ramond F.; Zhu, Yuntian T.; Usov, Igor O.

    2015-11-19

    An array of carbon nanotubes is prepared by exposing a catalyst structure to a carbon nanotube precursor. Embodiment catalyst structures include one or more trenches, channels, or a combination of trenches and channels. A system for preparing the array includes a heated surface for heating the catalyst structure and a cooling portion that cools gas above the catalyst structure. The system heats the catalyst structure so that the interaction between the precursor and the catalyst structure results in the formation of an array of carbon nanotubes on the catalyst structure, and cools the gas near the catalyst structure and also cools any carbon nanotubes that form on the catalyst structure to prevent or at least minimize the formation of amorphous carbon. Arrays thus formed may be used for spinning fibers of carbon nanotubes.

  15. Evaluation of micron size carbon fibers released from burning graphite composites

    NASA Technical Reports Server (NTRS)

    Sussholz, B.

    1980-01-01

    Quantitative estimates were developed of micron carbon fibers released during the burning of graphite composites. Evidence was found of fibrillated particles which were the predominant source of the micron fiber data obtained from large pool fire tests. The fibrillation phenomena were attributed to fiber oxidation effects caused by the fire environment. Analysis of propane burn test records indicated that wind sources can cause considerable carbon fiber oxidation. Criteria estimates were determined for the number of micron carbon fibers released during an aircraft accident. An extreme case analysis indicated that the upper limit of the micron carbon fiber concentration level was only about half the permissible asbestos ceiling concentration level.

  16. Mechanical properties of continuously spun fibers of carbon nanotubes.

    PubMed

    Motta, Marcelo; Li, Ya-Li; Kinloch, Ian; Windle, Alan

    2005-08-01

    We report on the mechanical properties of fibers consisting of pure carbon nanotube fibers directly spun from an aerogel formed during synthesis by chemical vapor deposition. The continuous withdrawal of product from the gas phase imparts a high commercial potential to the process, either for the production of particularly strong fibers or for the economic production of bulk quantities of carbon nanotubes. Tensile tests were performed on fibers produced from the dissociation of three different hydrocarbons, namely, ethanol, ethylene glycol, and hexane, with a range of iron (catalyst) concentrations. The conditions were chosen to lie within the range known to enable satisfactory continuous spinning, the iron concentration being varied within this range. Increasing proportions of single wall nanotubes were found as the iron concentration was decreased, conditions which also produced fibers of best strength and stiffness. The maximum tensile strength obtained was 1.46 GPa (equivalent to 0.70 N/tex assuming a density of 2.1 g/cm(3)). The experiments indicate that significant improvements in the mechanical properties can be accomplished by optimizing the process conditions. PMID:16089483

  17. Carbon fiber plume sampling for large scale fire tests at Dugway Proving Ground. [fiber release during aircraft fires

    NASA Technical Reports Server (NTRS)

    Chovit, A. R.; Lieberman, P.; Freeman, D. E.; Beggs, W. C.; Millavec, W. A.

    1980-01-01

    Carbon fiber sampling instruments were developed: passive collectors made of sticky bridal veil mesh, and active instruments using a light emitting diode (LED) source. These instruments measured the number or number rate of carbon fibers released from carbon/graphite composite material when the material was burned in a 10.7 m (35 ft) dia JP-4 pool fire for approximately 20 minutes. The instruments were placed in an array suspended from a 305 m by 305 m (1000 ft by 1000 ft) Jacob's Ladder net held vertically aloft by balloons and oriented crosswind approximately 140 meters downwind of the pool fire. Three tests were conducted during which released carbon fiber data were acquired. These data were reduced and analyzed to obtain the characteristics of the released fibers including their spatial and size distributions and estimates of the number and total mass of fibers released. The results of the data analyses showed that 2.5 to 3.5 x 10 to the 8th power single carbon fibers were released during the 20 minute burn of 30 to 50 kg mass of initial, unburned carbon fiber material. The mass released as single carbon fibers was estimated to be between 0.1 and 0.2% of the initial, unburned fiber mass.

  18. THERMAL INSULATION FROM LIGNIN-DERIVED CARBON FIBERS

    SciTech Connect

    Albers, Tracy; Chen, Chong; Eberle, Cliff; Webb, Daniel C

    2014-01-01

    Oak Ridge National Laboratory (ORNL) and GrafTech International Holdings Inc. (GrafTech) have collaborated to develop and demonstrate the performance of high temperature thermal insulation prototypes made from lignin-based carbon fibers (LBCF). This was the first reported production of LBCF or resulting products at scale > 1 kg. The results will potentially lead to the first commercial application of LBCF. The goal of the commercial application is to replace expensive, foreign-sourced isotropic pitch carbon fibers with lower cost carbon fibers made from a domestically sourced, bio-derived (renewable) feedstock. LBCF can help resolve supply chain vulnerability and reduce the production cost for high temperature thermal insulation as well as create US jobs. The performance of the LBCF prototypes was measured and found to be comparable to that of the current commercial product. During production of the insulation prototypes, the project team demonstrated lignin compounding/pelletization, fiber production, heat treatment, and compositing at scales far surpassing those previously demonstrated in LBCF R&D or production.

  19. Life Cycle Assessment of Carbon Fiber-Reinforced Polymer Composites

    SciTech Connect

    Das, Sujit

    2011-01-01

    Carbon fiber-reinforced polymer matrix composites is gaining momentum with the pressure to lightweight vehicles, however energy-intensity and cost remain some of the major barriers before this material could be used in large-scale automotive applications. A representative automotive part, i.e., a 30.8 kg steel floor pan having a 17% weight reduction potential with stringent cash performance requirements has been considered for the life cycle energy and emissions analysis based on the latest developments occurring in the precursor type (conventional textile-based PAN vs. renewable-based lignin), part manufacturing (conventional SMC vs. P4) and fiber recycling technologies. Carbon fiber production is estimated to be about 14 times more energy-intensive than conventional steel production, however life cycle primary energy use is estimated to be quite similar to the conventional part, i.e., 18,500 MJ/part, especially when considering the uncertainty in LCI data that exists from using numerous sources in the literature. Lignin P4 technology offers the most life cycle energy and CO2 emissions benefits compared to a conventional stamped steel technology. With a 20% reduction in energy use in the lignin conversion to carbon fiber and free availability of lignin as a by-product of ethanol and wood production, a 30% reduction in life cycle energy use could be obtained. A similar level of life cycle energy savings could also be obtained with a higher part weight reduction potential of 43%.

  20. Saturable absorbers incorporating carbon nanotubes directly synthesized onto substrates and fibers and their application to mode-locked fiber lasers

    NASA Astrophysics Data System (ADS)

    Yamashita, S.; Inoue, Y.; Maruyama, S.; Murakami, Y.; Yaguchi, H.; Jablonski, M.; Set, S. Y.

    2004-07-01

    We present novel carbon-nanotube-based saturable absorbers. Using the low-temperature alcohol catalytic chemical-vapor deposition method, high-quality single-walled carbon nanotubes (SWNTs) were directly synthesized on quartz substrates and fiber ends. We successfully applied the SWNTs to mode lock a fiber laser producing subpicosecond pulses at a 50-MHz repetition rate.

  1. Three-dimensional helical carbon materials: Microcoiled carbon fibers, carbon nanocoils, carbon nanotubes: Synthesis, properties and applications

    NASA Astrophysics Data System (ADS)

    Xie, Jining

    Materials with a 3D-helical/spiral-structure in micron size have recently aroused a great deal of interests because of their helical morphology and unique properties. However, materials with a 3D helical structure are not commonly observed among industrially available materials. Researchers have been trying to synthesize various micro- and nano-sized 3D helical materials and are exploring the mechanisms, nature, and properties of these materials. Yet a systematic study on 3D helical carbon materials in micro- and nano-size has been missing. This research work is intended as a first step to fill this gap. Among various 3D helical materials, carbon element has stimulated great interests. Micro coiled carbon fibers, carbon nanocoils, and carbon nanotubes are major types of 3D helical carbon materials ranging from micron to nano size. Synthesis of these 3D helical carbon materials by a catalytic chemical vapor deposition method is presented in this thesis. It involves a pyrolysis of hydrocarbon gas (e.g. acetylene) over transition metals, such as Ni, Fe, and Co, at high reaction temperature (500--1000°C). Besides the conventional thermal filament chemical vapor deposition method, a novel microwave chemical vapor deposition (MWCVD) method has been developed to synthesize micro- and nano-sized 3D helical carbon materials economically. The faster heating and cooling processes associated with microwave CVD have potential for large-scale production in the near future. Compared with previously reported microwave plasma enhanced chemical vapor deposition (MWPECVD) method, this method does not require high vacuum and much higher deposition rate is another major advantage. It has been found in this work that microwave plays an important role on coil morphology formation for micro coiled carbon fibers and carbon nanocoils. The large temperature gradient around the catalytic particles could be the reason. Different reaction factors have been checked to optimize the deposition

  2. High performance carbon fibers from very high molecular weight polyacrylonitrile precursors

    DOE PAGESBeta

    Morris, E. Ashley; Weisenberger, Matthew C.; Abdallah, Mohamed G.; Vautard, Frederic; Grappe, Hippolyte A.; Ozcan, Soydan; Paulauskas, Felix L.; Eberle, Cliff; Jackson, David C.; Mecham, Sue J.; et al

    2016-02-02

    In this study, carbon fibers are unique reinforcing agents for lightweight composite materials due to their outstanding mechanical properties and low density. Current technologies are capable of producing carbon fibers with 90-95% of the modulus of perfect graphite (~1025 GPa). However, these same carbon fibers possess less than 10% of the theoretical carbon fiber strength, estimated to be about 100 GPa.[1] Indeed, attempts to increase carbon fiber rigidity results in lower breaking strength. To develop advanced carbon fibers with both very high strength and modulus demands a new manufacturing methodology. Here, we report a method of manufacturing high strength, verymore » high modulus carbon fibers from a very high molecular weight (VHMW) polyacrylonitrile (PAN) precursor without the use of nanomaterial additives such as nucleating or structure-templating agents, as have been used by others.[2,3]« less

  3. Strong Carbon Nanotube Fibers by Drawing Inspiration from Polymer Fiber Spinning.

    PubMed

    Alemán, Belén; Reguero, Víctor; Mas, Bartolomé; Vilatela, Juan J

    2015-07-28

    We present a method to spin highly oriented continuous fibers of adjustable carbon nanotube (CNT) type, with mechanical properties in the high-performance range. By lowering the concentration of nanotubes in the gas phase, through either reduction of the precursor feed rate or increase in carrier gas flow rate, the density of entanglements is reduced and the CNT aerogel can thus be drawn (up to 18 draw ratio) and wound at fast rates (>50 m/min). This is achieved without affecting the synthesis process, as demonstrated by Raman spectroscopy, and implies that the parameters controlling composition in terms of CNT diameter and number of layers are decoupled from those fixing CNT orientation. Applying polymer fiber wet-spinning principles then, strong CNT fibers (1 GPa/SG) are produced under dilute conditions and high draw ratios, corresponding to highly aligned fibers (from wide- and small-angle X-ray scattering). This is demonstrated for fibers either made up of predominantly single-wall CNTs (SWCNTs) or predominantly multiwall CNTs (MWCNTs), which surprisingly have very similar tensile properties. Finally, we show that postspin densification has no substantial effect on either alignment or properties (mechanical and electrical). These results demonstrate a route to control CNT assembly and reinforce their potential as a high-performance fiber. PMID:26082976

  4. Modified carbon fibers to improve composite properties. [sizing fibers for reduced electrical conductivity and adhesion during combustion

    NASA Technical Reports Server (NTRS)

    Shepler, R. E.

    1979-01-01

    Thin coatings, 5 to 10 wt. percent, were applied to PAN-based carbon fibers. These coatings were intended to make the carbon fibers less electrically conductive or to cause fibers to stick together when a carbon fiber/epoxy composite burned. The effectiveness of the coatings in these regards was evaluated in burn tests with a test rig designed to simulate burning, impact and wind conditions which might release carbon fibers. The effect of the coatings on fiber and composite properties and handling was also investigated. Attempts at sizing carbon fibers with silicon dioxide, silicon carbide and boron nitride meet with varying degrees of success; however, none of these materials provided an electrically nonconductive coating. Coatings intended to stick carbon fibers together after a composite burned were sodium silicate, silica gel, ethyl silicate, boric acid and ammonium borate. Of these, only the sodium silicate and silica gel provided any sticking together of fibers. The amount of sticking was insufficient to achieve the desired objectives.

  5. A New Fiber Preform with Nanocarbon Binder for Manufacturing Carbon Fiber Reinforced Composite by Liquid Molding Process.

    PubMed

    Seong, Dong Gi; Ha, Jong Rok; Lee, Jea Uk; Lee, Wonoh; Kim, Byung Sun

    2015-11-01

    Carbon fiber reinforced composite has been a good candidate of lightweight structural component in the automotive industry. As fast production speed is essential to apply the composite materials for the mass production area such as automotive components, the high speed liquid composite molding processes have been developed. Fast resin injection through the fiber preform by high pressure is required to improve the production speed, but it often results in undesirable deformations of the fiber preform which causes defectives in size and properties of the final composite products. In order to prevent the undesirable deformation and improve the stability of preform shape, polymer type binder materials are used. More stable fiber preform can be obtained by increasing the amount of binder material, but it disturbs the resin impregnation through the fiber preform. In this study, carbon nanomaterials such as graphene oxide were embedded on the surface of carbon fiber by electrophoretic deposition method in order to improve the shape stability of fiber preform and interfacial bonding between polymer and the reinforcing fiber. Effects of the modified reinforcing fiber were investigated in two respects. One is to increase the binding energy between fiber tows, and the other is to increase the interfacial bonding between polymer matrix and fiber surface. The effects were analyzed by measuring the binding force of fiber preform and interlaminar shear strength of the composite. This study also investigated the high speed liquid molding process of the composite materials composed of polymer matrix and the carbon fiber preforms embedded by carbon nanomaterials. Process parameter such as permeability of fiber preform was measured to investigate the effect of nanoscale surface modification on the macroscale processing condition for composite manufacturing. PMID:26726642

  6. System to continuously produce carbon fiber via microwave assisted plasma processing

    DOEpatents

    White, Terry L [Knoxville, TN; Paulauskas, Felix L [Knoxville, TN; Bigelow, Timothy S [Knoxville, TN

    2010-11-02

    A system to continuously produce fully carbonized or graphitized carbon fibers using microwave-assisted plasma (MAP) processing comprises an elongated chamber in which a microwave plasma is excited in a selected gas atmosphere. Fiber is drawn continuously through the chamber, entering and exiting through openings designed to minimize in-leakage of air. There is a gradient of microwave power within the chamber with generally higher power near where the fiber exits and lower power near where the fiber enters. Polyacrylonitrile (PAN), pitch, or any other suitable organic/polymeric precursor fibers can be used as a feedstock for the inventive system. Oxidized or partially oxidized PAN or pitch or other polymeric fiber precursors are run continuously through a MAP reactor in an inert, non-oxidizing atmosphere to heat the fibers, drive off the unwanted elements such as oxygen, nitrogen, and hydrogen, and produce carbon or graphite fibers faster than conventionally produced carbon fibers.

  7. Properties and microstructures of carbon fiber reinforced magnesium alloys

    SciTech Connect

    Oettinger, O.; Gruber, M.; Grau, C.; Singer, R.F.

    1994-12-31

    Two types of carbon fibers (M40J, T300J) were incorporated into magnesium alloy matrices by a new gas pressure infiltration technique using infiltration pressures of about 10--50 MPa. Mechanical testing of the unidirectionally reinforced magnesium alloys shows excellent in-axis properties. Tensile strength of consistently more than 1000 MPa for 1.8 g/cm{sup 3} density has been obtained. However, the off-axis properties of these composites are rather poor. A promising approach to improve the fiber/matrix interface strength is by using magnesium alloys with carbide forming alloying elements such as aluminum or zirconium (AM20, AZ91, MSR-B) . The interface microstructure is observed to depend on the processing parameters, matrix content and the characteristics of the employed carbon fibers. Bending tests with varying beam length over thickness ratio are used to study the microstructure/interfacial strength relation, following an approach which is common for polymer composites. With optimized processing conditions and fiber/matrix selection interlaminar shear strength values nearly equal to polymer composites can be reached.

  8. BASIC PROPERTIES OF REFERENCE CROSSPLY CARBON-FIBER COMPOSITE

    SciTech Connect

    Corum, J.M.

    2001-01-11

    This report provides basic in-air property data and correlations-tensile, compressive, shear, tensile fatigue, and tensile creep-for a reference carbon-fiber composite being characterized as a part of the Durability of Carbon-Fiber Composites Project at Oak Ridge National Laboratory. The overall goal of the project, which is sponsored by the Department of Energy's Office of Advanced Automotive Materials and is closely coordinated with the Advanced Composites Consortium, is to develop durability-based design guidance for polymeric composites for automotive structural applications. The composite addressed here is a {+-}45{degree} crossply consisting of continuous Thornel T300 fibers in a Baydur 420 IMR urethane matrix. Basic tensile, compressive, and shear properties are tabulated for the temperature range from {minus}40 to 120 C. Fatigue response at room-temperature and 120 C are presented, and creep and creep rupture at room temperature only are reported. In all cases, two fiber orientations--0/90{degree} and {+-}45{degree}--relative to the specimen axes are addressed. The properties and correlations presented are interim in nature. They are intended as a baseline for planning a full durability test program on this reference composite.

  9. Activation and micropore structure of carbon-fiber composites

    SciTech Connect

    Jagtoyen, M.; Derbyshire, F.; Kimber, G.

    1997-12-01

    Rigid, high surface area activated carbon fiber composites have been produced with high permeabilities for environmental applications in gas and water purification. The project involves a collaboration between the Oak Ridge National Laboratory (ORNL) and the Center for Applied Energy Research (CAER), University of Kentucky. The main focus of recent work has been to find a satisfactory means to uniformly activate large samples of carbon fiber composites to produce controlled pore structures. Processes have been developed using activation in steam and CO{sub 2}, and a less conventional method involving oxygen chemisorption and subsequent heat treatment. Another objective has been to explore applications for the activated composites in environmental applications related to fossil energy production.

  10. Dry synthesis of lithium intercalated graphite powders and carbon fibers

    SciTech Connect

    Sacci, Robert L; Adamczyk, Leslie A; Veith, Gabriel M; Dudney, Nancy J

    2014-01-01

    Herein we describe the direct synthesis of lithium intercalated graphite by heating under vacuum or ball milling under pressurized Ar(g). Both methods allow for stoichometric control of Li-C ratio in batter-grade graphites and carbon fibers prior formation of a solid electrolyte interphase. The products' surface chemistries, as probed by XPS, suggest that LiC6 are extremely reactive with trace amounts of moisture or oxygen. The open circuit potential and SEM data show that the reactivity of the lithiated battery-grade graphite and the carbon fiber can be related to the density of edge/defect sites on the surfaces. Preliminary results of spontaneous SEI formation on Li-graphite in electrolyte are also given.

  11. Carbon fiber composite molecular sieve electrically regenerable air filter media

    DOEpatents

    Wilson, Kirk A.; Burchell, Timothy D.; Judkins, Roddie R.

    1998-01-01

    An electrically regenerable gas filter system includes a carbon fiber composite molecular sieve (CFCMS) filter medium. After a separate medium-efficiency pre-filter removes particulate from the supply airstream, the CFCMS filter sorbs gaseous air pollutants before the air is recirculated to the space. When saturated, the CFCMS media is regenerated utilizing a low-voltage current that is caused to pass through the filter medium.

  12. Carbon fiber composite molecular sieve electrically regenerable air filter media

    DOEpatents

    Wilson, K.A.; Burchell, T.D.; Judkins, R.R.

    1998-10-27

    An electrically regenerable gas filter system includes a carbon fiber composite molecular sieve (CFCMS) filter medium. After a separate medium-efficiency pre-filter removes particulate from the supply air stream, the CFCMS filter sorbs gaseous air pollutants before the air is recirculated to the space. When saturated, the CFCMS media is regenerated utilizing a low-voltage current that is caused to pass through the filter medium. 3 figs.

  13. Production of graphene oxide from pitch-based carbon fiber

    NASA Astrophysics Data System (ADS)

    Lee, Miyeon; Lee, Jihoon; Park, Sung Young; Min, Byunggak; Kim, Bongsoo; in, Insik

    2015-07-01

    Pitch-based graphene oxide (p-GO) whose compositional/structural features are comparable to those of graphene oxide (GO) was firstly produced by chemical exfoliation of pitch-based carbon fiber rather than natural graphite. Incorporation of p-GO as nanofillers into poly(methyl methacrylate) (PMMA) as a matrix polymer resulted in excellent mechanical reinforcement. p-GO/PMMA nanocomposite (1 wt.-% p-GO) demonstrated 800% higher modulus of toughness of neat PMMA.

  14. Production of graphene oxide from pitch-based carbon fiber

    PubMed Central

    Lee, Miyeon; Lee, Jihoon; Park, Sung Young; Min, Byunggak; Kim, Bongsoo; In, Insik

    2015-01-01

    Pitch-based graphene oxide (p-GO) whose compositional/structural features are comparable to those of graphene oxide (GO) was firstly produced by chemical exfoliation of pitch-based carbon fiber rather than natural graphite. Incorporation of p-GO as nanofillers into poly(methyl methacrylate) (PMMA) as a matrix polymer resulted in excellent mechanical reinforcement. p-GO/PMMA nanocomposite (1 wt.-% p-GO) demonstrated 800% higher modulus of toughness of neat PMMA. PMID:26156067

  15. Carbon-Fiber/Epoxy Tube Lined With Aluminum Foil

    NASA Technical Reports Server (NTRS)

    Gernet, Nelson J.; Kerr, Gregory K.

    1995-01-01

    Carbon-fiber/epoxy composite tube lined with welded aluminum foil useful as part of lightweight heat pipe in which working fluid ammonia. Aluminum liner provides impermeability for vacuum seal, to contain ammonia in heat pipe, and to prevent flow of noncondensable gases into heat pipe. Similar composite-material tubes lined with foils also incorporated into radiators, single- and two-phase thermal buses, tanks for storage of cryogenic materials, and other plumbing required to be lightweight.

  16. Pitch-based short carbon fiber. Final report

    SciTech Connect

    Lin, S.S.

    1991-12-01

    Short carbon fiber manufactured from coal tar pitch by Osaka Gas Co. is examined by chemical composition analysis, X-ray powder diffraction, optical microscope, and electron spectroscopic techniques. The present analytical results are compared with the data obtainable from other sources. Owing to the low cost of the short fiber, it is recommended that the fiber could be used for a wide variety of reinforcement applications such as, cement/concrete mixtures, polymer composites, and high temperature materials. Processing includes the mechanical separation of mesophase microbeads of three to 30 micron diameters from crude coal tar during three heat treatment stages. The mesophases obtained are then subjected to solvent extraction, hydrogenation, and polymerization to yield isotropic and anisotropic pitches suitable for melt spinning. The short fiber is fabricated from isotropic pitch by the rotary gas jet method, and the process yields a higher quality fiber as compared to other melt spinning methods. The most important feature is that this process is highly cost effective.

  17. Carbon nanotube fibers are compatible with Mammalian cells and neurons.

    PubMed

    Dubin, R A; Callegari, G; Kohn, J; Neimark, A

    2008-03-01

    We demonstrate the biocompatibility of carbon nanotube fibers (CNFs) fabricated from single-wall carbon nanotubes. Produced by a particle-coagulation spinning process, CNFs are "hair-like" conductive microwires, which uniquely combine properties of porous nanostructured scaffolds, high-area electrodes, and permeable microfluidic conduits. We report that CNFs are nontoxic and support the attachment, spreading, and growth of mammalian cells and the extension of processes from neurons in vitro. Our findings suggest that CNF may be employed for an electrical interfacing of nerve cells and external devices. PMID:18334451

  18. Development of multifunctional carbon fiber reinforced composites (CFRCs) - Manufacturing process

    NASA Astrophysics Data System (ADS)

    Guadagno, Liberata; Raimondo, Marialuigia; Vietri, Umberto; Barra, Giuseppina; Vertuccio, Luigi; Volponi, Ruggero; Cosentino, Giovanni; De Nicola, Felice; Grilli, Andrea; Spena, Paola

    2014-05-01

    This work describes a successful attempt toward the development of CFRCs based on nanofilled epoxy resins. The epoxy matrix was prepared by mixing a tetrafunctional epoxy precursor with a reactive diluent which allows to reduce the viscosity of the initial epoxy precursor and facilitate the nanofiller dispersion step. As nanofiller, multiwall carbon nanotubes (MWCNTs) were embedded in the epoxy matrix with the aim of improving the electrical properties of the resin used to manufacture CFRCs. Panels were manufactured by Resin Film Infusion (RFI) using a non-usual technique to infuse a nano-filled resin into a carbon fiber dry preform.

  19. Bragg gratings in carbon coated optical fibers and their potential sensor applications in harsh environment

    NASA Astrophysics Data System (ADS)

    Li, Yaowen; Kudelko, David J.; Hokansson, Adam S.; Simoff, Debra A.; Stolov, Andrei A.; Ng, Joanna; Mann, Joel

    2014-05-01

    We have demonstrated that fiber Bragg gratings can be written through the carbon layer of carbon-coated optical fibers having different coating thicknesses. Specifically, grating index modulation amplitudes of ~2.5x10-5 and 0.52x10-5 were obtained in optical fibers having carbon layers 29 nm and 56 nm thick, respectively, without any extra photosensitization of the fibers. Subsequent experimental results showed that the carbon coatings in the grating areas didn't change their hermetic properties. Finally, we describe the advantages of these gratings and their potential applications in fiber optic sensing.

  20. Palladium-doped Nanoporous Carbon Fibers for Hydrogen Storage

    SciTech Connect

    Gallego, Nidia C; Contescu, Cristian I; Bhat, Vinay V; van Benthem, Klaus; Tekinalp, Halil; Edie, Dan

    2008-01-01

    Pd-free and Pd-containing activated carbon fibers (Pd-ACF) were synthesized from isotropic pitch as a carbon precursor. The source of Pd was a palladium salt that was premixed with pitch before carbonization. Hydrogen adsorption was measured at near-ambient temperatures (5 to 80 oC) and moderate pressures (up to 20 bar). It was found that adsorption on Pd-ACF is always higher than that on corresponding ACF, and in excess of what it would be expected based solely on formation of Pd hydride. This fact can be explained based on the mechanism of hydrogen spillover. It was also found that temperature and pressure have opposite effects on physisorption and spillover. It was hypothesized that a narrow temperature range exists, where the kinetic advantage of H2 spillover in Pd-ACF overlaps synergistically with the thermodynamic advantage of physisorption, thus contributing to enhanced uptakes compared with the Pd-free carbons.

  1. Interfacial microstructure and properties of carbon fiber composites modified with graphene oxide.

    PubMed

    Zhang, Xiaoqing; Fan, Xinyu; Yan, Chun; Li, Hongzhou; Zhu, Yingdan; Li, Xiaotuo; Yu, Liping

    2012-03-01

    The performance of carbon fiber-reinforced composites is dependent to a great extent on the properties of fiber-matrix interface. To improve the interfacial properties in carbon fiber/epoxy composites, we directly introduced graphene oxide (GO) sheets dispersed in the fiber sizing onto the surface of individual carbon fibers. The applied graphite oxide, which could be exfoliated to single-layer GO sheets, was verified by atomic force microscope (AFM). The surface topography of modified carbon fibers and the distribution of GO sheets in the interfacial region of carbon fibers were detected by scanning electron microscopy (SEM). The interfacial properties between carbon fiber and matrix were investigated by microbond test and three-point short beam shear test. The tensile properties of unidirectional (UD) composites were investigated in accordance with ASTM standards. The results of the tests reveal an improved interfacial and tensile properties in GO-modified carbon fiber composites. Furthermore, significant enhancement of interfacial shear strength (IFSS), interlaminar shear strength (ILSS), and tensile properties was achieved in the composites when only 5 wt % of GO sheets introduced in the fiber sizing. This means that an alternative method for improving the interfacial and tensile properties of carbon fiber composites by controlling the fiber-matrix interface was developed. Such multiscale reinforced composites show great potential with their improved mechanical performance to be likely applied in the aerospace and automotive industries. PMID:22391332

  2. Interfacial studies on the O 3 modified carbon fiber-reinforced polyamide 6 composites

    NASA Astrophysics Data System (ADS)

    Li, J.

    2008-12-01

    In this work, O 3 modification method was used for the surface treatment of polyacrylonitrile (PAN)-based carbon fiber. The surface characteristics of carbon fibers were characterized by X-ray photoelectron spectroscopy (XPS). The interfacial properties of carbon fiber-reinforced polyamide 6 (CF/PA6) composites were investigated by means of the single fiber pull-out tests. As a result, it was found that IFSS values of the composites with O 3 treated carbon fiber are increased by 60% compared to that without treatment. XPS results show that O 3 treatment increases the amount of carboxyl groups on carbon fiber surface, thus the interfacial adhesion between carbon fiber and PA6 matrix is effectively promoted.

  3. The research on the interfacial compatibility of polypropylene composite filled with surface treated carbon fiber

    NASA Astrophysics Data System (ADS)

    Li, J.

    2009-07-01

    Dielectric barrier discharges (DBD) in ambient air are used on carbon fiber to improve the fiber surface activity. Carbon fibers with length of 75 μm are placed into the plasma configuration. The interaction between modified carbon fibers and polypropylene (PP) was studied by three-point bending (TPB) test. The chemical changes induced by the treatments on carbon fiber surface are examined using X-ray photoelectron spectroscopy (XPS). XPS results reveal that the carbon fiber modified with the DBD at atmospheric pressure show a significant increase in oxygen and nitrogen concentration. These results demonstrate that the surface of the carbon fiber is more active and hydrophilic after plasma treatments using a DBD operating in ambient air.

  4. Microstructure and properties of SiC-coated carbon fibers prepared by radio frequency magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Cheng, Yong; Huang, Xiaozhong; Du, Zuojuan; Xiao, Jianrong; Zhou, Shan; Wei, Yongshan

    2016-04-01

    SiC-coated carbon fibers are prepared at room temperature with different radio-frequency magnetron sputtering powers. Results show that the coated carbon fibers have uniform, continuous, and flawless surfaces. The mean strengths of the coated carbon fibers with different sputtering powers are not influenced by other factors. Filament strength of SiC-coated carbon fibers increases by approximately 2% compared with that of uncoated carbon fibers at a sputtering power of <200 W. The filament strengths of the coated fibers increase by 9.3% and 12% at sputtering powers of 250 and 300 W, respectively. However, the mean strength of the SiC-coated carbon fibers decreased by 8% at a sputtering power of 400 W.

  5. The characterization of carbon nanotube infused glass fibers by single filament fragmentation test methods

    NASA Astrophysics Data System (ADS)

    Roach, Andrew Michael

    Single filament fragmentation tests were completed for individual glass fibers with varying surface treatments and carbon nanostructure infusions. Fiber fragmentation was analyzed by embedding a single filament into a standard tensile interface, which provided shear stress transfer between a conventional epoxy resin system and the constituent filament. Established single filament fragmentation techniques were used to characterize fiber and interface properties. A novel method of comparing fibers is introduced by correlating bundle tow test results to fiber fragmentation critical length data to qualitatively relate fiber performance. Photoelastic birefringent stress fringes were processed at select fiber fragmentation locations to further characterize the fiber-resin, or fiber-carbon nanostructure-resin, interface. Overall, the performance matrix qualitative comparison method, coupled with stress fringe analysis, proved to be an effective means of qualitatively evaluating fiber and processing parameters, and efficiently identifies the most fruitful path forward for optimized fiber development.

  6. Ultrasonic Fatigue Endurance of Thin Carbon Fiber Sheets

    NASA Astrophysics Data System (ADS)

    Domínguez Almaraz, Gonzalo M.; Ruiz Vilchez, Julio A.; Dominguez, Aymeric; Meyer, Yann

    2016-04-01

    Ultrasonic fatigue tests were carried out on thin carbon fiber sheets (0.3 mm of thickness) to determine the fatigue endurance under very high-frequency loading (20 kHz). This material, called the gas diffusion layer (GDL), plays a major role in the overall performances of proton exchange membrane fuel cells (PEMFCs). The study of its physical-chemical properties is an on-going subject in the literature; nevertheless, no knowledge is available concerning the high-frequency fatigue endurance. A principal difficulty in carrying out ultrasonic fatigue tests on this material was to determine the dimensions of testing specimen to fit the resonance condition. This aspect was solved by modal numerical simulation: The testing specimen has been a combination of a low-strength steel frame (to facilitate the attachment to the ultrasonic machine and to increase the mass of the specimen), and the carbon fiber hourglass-shape profile. Under resonance condition, a stationary elastic wave is generated along the specimen that induces high stress at the neck section and high displacements at the ends. Results show that fatigue life was close to 3 × 108 cycles when the high Von Misses stress at the neck section was 170 MPa, whereas fatigue life attains the 4.5 × 109 cycles when stress decreases to 117 MPa. Crack initiation and propagation were analyzed, and conclusions were drawn concerning the fatigue endurance of these fiber carbon sheets under ultrasonic fatigue testing.

  7. MNASA as a Test for Carbon Fiber Thermal Barrier Development

    NASA Technical Reports Server (NTRS)

    Bauer, Paul; McCool, Alex (Technical Monitor)

    2001-01-01

    A carbon fiber rope thermal barrier is being evaluated as a replacement for the conventional room temperature vulcanizing (RTV) thermal barrier that is currently used to protect o-rings in Reusable Solid Rocket Motor (RSRM) nozzle joints. Performance requirements include its ability to cool any incoming, hot propellant gases that fill and pressurize the nozzle joints, filter slag and particulates, and to perform adequately in various joint assembly conditions as well as dynamic flight motion. Modified National Aeronautics and Space Administration (MNASA) motors, with their inherent and unique ability to replicate select RSRM internal environment features, were an integral step in the development path leading to full scale RSRM static test demonstration of the carbon fiber rope (CFR) joint concept. These 1/4 scale RSRM motors serve to bridge the gap between the other classes of subscale test motors (extremely small and moderate duration, or small scale and short duration) and the critical asset RSRM static test motors. A series of MNASA tests have been used to demonstrate carbon fiber rope performance and have provided rationale for implementation into a full-scale static motor and flight qualification.

  8. Hybrid carbon fiber/carbon nanotube composites for structural damping applications

    NASA Astrophysics Data System (ADS)

    Tehrani, M.; Safdari, M.; Boroujeni, A. Y.; Razavi, Z.; Case, S. W.; Dahmen, K.; Garmestani, H.; Al-Haik, M. S.

    2013-04-01

    Carbon nanotubes (CNTs) were grown on the surface of carbon fibers utilizing a relatively low temperature synthesis technique; graphitic structures by design (GSD). To probe the effects of the synthesis protocols on the mechanical properties, other samples with surface grown CNTs were prepared using catalytic chemical vapor deposition (CCVD). The woven graphite fabrics were thermally shielded with a thin film of SiO2 and CNTs were grown on top of this film. Raman spectroscopy and electron microscopy revealed the grown species to be multi-walled carbon nanotubes (MWCNTs). The damping performance of the hybrid CNT-carbon fiber-reinforced epoxy composite was examined using dynamic mechanical analysis (DMA). Mechanical testing confirmed that the degradations in the strength and stiffness as a result of the GSD process are far less than those encountered through using the CCVD technique and yet are negligible compared to the reference samples. The DMA results indicated that, despite the minimal degradation in the storage modulus, the loss tangent (damping) for the hybrid composites utilizing GSD-grown MWCNTs improved by 56% compared to the reference samples (based on raw carbon fibers with no surface treatment or surface grown carbon nanotubes) over the frequency range 1-60 Hz. These results indicated that the energy dissipation in the GSD-grown MWCNTs composite can be primarily attributed to the frictional sliding at the nanotube/epoxy interface and to a lesser extent to the stiff thermal shielding SiO2 film on the fiber/matrix interface.

  9. Tensile Properties and Fracture Behavior of Different Carbon Nanotube-Grafted Polyacrylonitrile-Based Carbon Fibers

    NASA Astrophysics Data System (ADS)

    Naito, Kimiyoshi

    2014-11-01

    The tensile properties and fracture behavior of different carbon nanotube (CNT)-grafted polyacrylonitrile-based (T1000GB) single carbon fibers were investigated. Grafting of CNTs was achieved via chemical vapor deposition (CVD). When Fe(C5H5)2 (also applied via CVD) was used as the catalyst, the tensile strength and Weibull modulus of the carbon fibers were improved, possibly due to the growth of dense CNT networks on the carbon fibers, which may have led to a reduction in the number of strength-limiting defects. Separately, at lower concentrations of an Fe(NO3)3·9H2O catalyst in ethanol, which was applied via dipping, the tensile strength of CNT-grafted fibers was nearly identical to that of the as-received fibers, although the Weibull modulus was higher. For higher concentrations of the Fe(NO3)3·9H2O catalyst, however, the tensile strength and the Weibull modulus were lower than those for the as-received material. Although the density of the CNT network increased with the concentration of the Fe(NO3)3·9H2O catalyst in the ethanol solution, heating of the ethanolic Fe(NO3)3·9H2O catalyst solution generated nitric acid (HNO3) due to decomposition, which damaged the fiber surfaces, resulting in an increase in the number of flaws and consequently a reduction in the tensile strength. Therefore, the tensile strength and Weibull modulus of CNT-grafted carbon fibers vary due to the combination of these effects and as a function of the catalyst concentration.

  10. Studies of the Surface Treatment and Sizing of Carbon Fiber Surfaces on the Mechanical Properties of Composites Containing Carbon Fibers

    NASA Technical Reports Server (NTRS)

    Sherwood, Peter M. A.; Lease, Kevin B.; Locke, James E.; Tomblin, John S.; Wang, Youqi

    1996-01-01

    Carbon fiber reinforced composites are materials where carbon fibers are used to reinforce a matrix to produce a light and strong material with important applications in the aerospace industry. There are many aspects of the preparation of these materials that would benefit from a study which combines the research of groups involved in the production, testing and analysis of these materials, and studies of the basic surface chemistry involved. This final reports presents the results of a project that has developed a collaboration between groups in all three of the major research universities in the State of Kansas, and promises to lead to a collaborative program that covers the major aspects of composite development and application. Sherwood has provided initial fiber surface treatment and sizing together with fiber and composite surface analysis; Lease, Tomblin and Wang have worked together toward the goal of preparing pre-preg and fabrication of laminated panels; Locke has developed computational models to evaluate the effect of surface treatment (and chemistry) on mechanical properties; Lease, Tomblin and Wang have worked together to perform all necessary mechanical testing. The research has been focused on materials that would benefit the High Speed Civil Transport (HSCT) program. The group has visited Dr. Howard Maars and his colleagues at NASA Langley, and has focused their studies on the NASA requirements discussed in this meeting. An important development, requested by NASA scientists, has been the acquisition and study of K3B as a matrix material for the composites. The project has led to the successful acquisition and surface analysis of K3B, together with the successful deposition of this material onto surface oxidized carbon fibers. Mechanical testing, modelling and the construction of composite preparation equipment has been achieved during the grant period.

  11. Method of making carbon fiber-carbon matrix reinforced ceramic composites

    NASA Technical Reports Server (NTRS)

    Williams, Brian (Inventor); Benander, Robert (Inventor)

    2007-01-01

    A method of making a carbon fiber-carbon matrix reinforced ceramic composite wherein the result is a carbon fiber-carbon matrix reinforcement is embedded within a ceramic matrix. The ceramic matrix does not penetrate into the carbon fiber-carbon matrix reinforcement to any significant degree. The carbide matrix is a formed in situ solid carbide of at least one metal having a melting point above about 1850 degrees centigrade. At least when the composite is intended to operate between approximately 1500 and 2000 degrees centigrade for extended periods of time the solid carbide with the embedded reinforcement is formed first by reaction infiltration. Molten silicon is then diffused into the carbide. The molten silicon diffuses preferentially into the carbide matrix but not to any significant degree into the carbon-carbon reinforcement. Where the composite is intended to operate between approximately 2000 and 2700 degrees centigrade for extended periods of time such diffusion of molten silicon into the carbide is optional and generally preferred, but not essential.

  12. Mechanism of enhanced hydrogen adsorption on palladium-doped nanoporous carbon fibers

    SciTech Connect

    Contescu, Cristian I; Gallego, Nidia C; Wu, Xianxian; Tekinalp, Halil; Edie, Dan; Thies, Mark C; Baker, Frederick S

    2007-01-01

    Recent work at Oak Ridge National Laboratory was directed towards adsorptive storage of hydrogen in nanoporous carbon fibers in which palladium was incorporated prior to spinning and carbonization/activation of the fibers. Palladium doped carbon fibers exhibited enhanced hydrogen uptake compared to the corresponding palladium-free nanoporous carbon fibers (at room temperature and 2 MPa pressure). However, the mechanism responsible for the enhanced hydrogen uptake is not fully understood. New findings are presented in this paper in support of a mechanism that encompasses both hydrogen spillover on palladium metal sites and hydrogen physisorption on nanostructured carbon sites.

  13. Model for the Effect of Fiber Bridging on the Fracture Resistance of Reinforced-Carbon-Carbon

    NASA Technical Reports Server (NTRS)

    Chan, Kwai S.; Lee, Yi-Der; Hudak, Stephen J., Jr.

    2009-01-01

    A micromechanical methodology has been developed for analyzing fiber bridging and resistance-curve behavior in reinforced-carbon-carbon (RCC) panels with a three-dimensional (3D) composite architecture and a silicon carbide (SiC) surface coating. The methodology involves treating fiber bridging traction on the crack surfaces in terms of a weight function approach and a bridging law that relates the bridging stress to the crack opening displacement. A procedure has been developed to deduce material constants in the bridging law from the linear portion of the K-resistance curve. This report contains information on the application of procedures and outcomes.

  14. Process Optimization of Bismaleimide (BMI) Resin Infused Carbon Fiber Composite

    NASA Technical Reports Server (NTRS)

    Ehrlich, Joshua W.; Tate, LaNetra C.; Cox, Sarah B.; Taylor, Brian J.; Wright, M. Clara; Faughnan, Patrick D.; Batterson, Lawrence M.; Caraccio, Anne J.; Sampson, Jeffery W.

    2013-01-01

    Engineers today are presented with the opportunity to design and build the next generation of space vehicles out of the lightest, strongest, and most durable materials available. Composites offer excellent structural characteristics and outstanding reliability in many forms that will be utilized in future aerospace applications including the Commercial Crew and Cargo Program and the Orion space capsule. NASA's Composites for Exploration (CoEx) project researches the various methods of manufacturing composite materials of different fiber characteristics while using proven infusion methods of different resin compositions. Development and testing on these different material combinations will provide engineers the opportunity to produce optimal material compounds for multidisciplinary applications. Through the CoEx project, engineers pursue the opportunity to research and develop repair patch procedures for damaged spacecraft. Working in conjunction with Raptor Resins Inc., NASA engineers are utilizing high flow liquid infusion molding practices to manufacture high-temperature composite parts comprised of intermediate modulus 7 (IM7) carbon fiber material. IM7 is a continuous, high-tensile strength composite with outstanding structural qualities such as high shear strength, tensile strength and modulus as well as excellent corrosion, creep, and fatigue resistance. IM7 carbon fiber, combined with existing thermoset and thermoplastic resin systems, can provide improvements in material strength reinforcement and deformation-resistant properties for high-temperature applications. Void analysis of the different layups of the IM7 material discovered the largest total void composition within the [ +45 , 90 , 90 , -45 ] composite panel. Tensile and compressional testing proved the highest mechanical strength was found in the [0 4] layup. This paper further investigates the infusion procedure of a low-cost/high-performance BMI resin into an IM7 carbon fiber material and the

  15. Magnetic alignment of nickel-coated carbon fibers

    SciTech Connect

    Hao, Chuncheng; State Key Laboratory of Electrical Insulation and Power Equipment, Xi'an Jiaotong University, Xi'an, 710049 ; Li, Xiaojiao; Wang, Guizhen

    2011-11-15

    Graphical abstract: Carbon nanofibers were subjected to a two-step pretreatment, sensitization and activation. Carbon nanofibers were encapsulated by a uniform layer of nickel nanoparticles. The prepared composites are ferromagnetic and with a small value of coercivity. Upon such functionalization, the carbon nanofibers can be aligned in a relatively small external magnetic field. Highlights: {center_dot} A simple microwave-assisted procedure for the magnetic composite. {center_dot} Dense layer of nickel on pretreated carbon nanofibers. {center_dot} Ferromagnetic properties and low coercivity. {center_dot} A long-chain aligned structure under magnetic field. -- Abstract: Magnetic composites of nickel-coated carbon nanofibers have been successfully fabricated by employing a simple microwave-assisted procedure. The scanning electron microscopy images show that a complete and uniform nickel coating with mean size of 25 nm could be deposited on carbon fibers. Magnetization curves demonstrate that the prepared composites are ferromagnetic and that the coercivity is 96 Oe. The magnetic carbon nanofibers can be aligned as a long-chain structure in an external magnetic field.

  16. Multiscale Analysis of Delamination of Carbon Fiber-Epoxy Laminates with Carbon Nanotubes

    NASA Technical Reports Server (NTRS)

    Riddick, Jaret C.; Frankland, SJV; Gates, TS

    2006-01-01

    A multi-scale analysis is presented to parametrically describe the Mode I delamination of a carbon fiber/epoxy laminate. In the midplane of the laminate, carbon nanotubes are included for the purposes of selectively enhancing the fracture toughness of the laminate. To analyze carbon fiber epoxy carbon nanotube laminate, the multi-scale methodology presented here links a series of parameterizations taken at various length scales ranging from the atomistic through the micromechanical to the structural level. At the atomistic scale molecular dynamics simulations are performed in conjunction with an equivalent continuum approach to develop constitutive properties for representative volume elements of the molecular structure of components of the laminate. The molecular-level constitutive results are then used in the Mori-Tanaka micromechanics to develop bulk properties for the epoxy-carbon nanotube matrix system. In order to demonstrate a possible application of this multi-scale methodology, a double cantilever beam specimen is modeled. An existing analysis is employed which uses discrete springs to model the fiber bridging affect during delamination propagation. In the absence of empirical data or a damage mechanics model describing the effect of CNTs on fracture toughness, several tractions laws are postulated, linking CNT volume fraction to fiber bridging in a DCB specimen. Results from this demonstration are presented in terms of DCB specimen load-displacement responses.

  17. Enhanced performance of electrospun carbon fibers modified with carbon nanotubes: promising electrodes for enzymatic biofuel cells

    NASA Astrophysics Data System (ADS)

    Both Engel, A.; Cherifi, A.; Tingry, S.; Cornu, D.; Peigney, A.; Laurent, Ch

    2013-06-01

    New nanostructured electrodes, promising for the production of clean and renewable energy in biofuel cells, were developed with success. For this purpose, carbon nanofibers were produced by the electrospinning of polyacrylonitrile solution followed by convenient thermal treatments (stabilization followed by carbonization at 1000, 1200 and 1400° C), and carbon nanotubes were adsorbed on the surfaces of the fibers by a dipping method. The morphology of the developed electrodes was characterized by several techniques (SEM, Raman spectroscopy, electrical conductivity measurement). The electrochemical properties were evaluated through cyclic voltammetry, where the influence of the carbonization temperature of the fibers and the beneficial contribution of the carbon nanotubes were observed through the reversibility and size of the redox peaks of K3Fe(CN)6 versus Ag/AgCl. Subsequently, redox enzymes were immobilized on the electrodes and the electroreduction of oxygen to water was realized as a test of their efficiency as biocathodes. Due to the fibrous and porous structure of these new electrodes, and to the fact that carbon nanotubes may have the ability to promote electron transfer reactions of redox biomolecules, the new electrodes developed were capable of producing higher current densities than an electrode composed only of electrospun carbon fibers.

  18. Adhesion of preceramic inorganic polymer coatings to carbon fibers

    SciTech Connect

    Chaudhry, T.M.; Drzal, L.T.; Ho, H.; Laine, R.

    1996-12-31

    To determine whether the preceramic inorganic polymer coating can provide not only the thermal oxidative protection during both processing and use in metal matrix composites or ceramic matrix composites but also the appropriate composite properties, it is desirable to know how and at what point in the thermal processing cycle the coating-carbon fiber interface undergoes changes that affect the interfacial adhesion and failure mode. Also, it is important to identify the locus of interfacial failure i.e. between fiber and coating or between coating and matrix. This work is directed at determining the interfacial changes and the locus of failure in order to optimize both the coating chemistry and the conversion process. The characteristics of the benchmark interface coating material, silicon oxycarbide, SiO{sub x}C{sub y} or black glass have been studied. SiO{sub x}C{sub y} was chosen because (1) SiO{sub x}C{sub y} is amorphous, (2) it is possible to prepare very well-defined materials, where the chemistry and the evolution of the material with time and temperature are known in detail, and (3) SiO{sub x}C{sub y} is a matrix material used in commercial composites. It has been shown that these coatings are effective in increasing the oxidation resistance of the carbon fibers themselves.

  19. Carbon fiber study. A compilation of an intergovernmental committee study

    NASA Technical Reports Server (NTRS)

    1978-01-01

    Carbon fibers have opened a wealth of new structural engineering and consumer product opportunities. The potential benefits are higher strength, and lighter weight military and commercial products, which portend energy savings and increases safety. Unfortunately, these benefits are not realized without risk. Inadvertent fiber release, during manufacture or by destruction of the resin binder in fire, is the major hazard associated with composites. The carbon (or graphite) fibers are finer than human hair and if released into the air, they can be easily transported by winds or currents. In contact with electrical devices, they can create resistive loading, short circuits, and arcing, resulting in stoppages or destruction. Their health impact is not fully known and requires careful research and analysis before any firm conclusions can be reached; however, based upon current available information, they are primarily an irritant to the eyes and skin, like fiberglass, rather than carcinogenic or destructive to lung tissue. Major manufacturers are aware of the unique problems associated with these materials and have successfully applied controls to avoid the inplant problems.

  20. Bonded carbon or ceramic fiber composite filter vent for radioactive waste

    DOEpatents

    Brassell, Gilbert W.; Brugger, Ronald P.

    1985-02-19

    Carbon bonded carbon fiber composites as well as ceramic or carbon bonded ceramic fiber composites are very useful as filters which can separate particulate matter from gas streams entraining the same. These filters have particular application to the filtering of radioactive particles, e.g., they can act as vents for containers of radioactive waste material.

  1. Nanocomposite fibers and film containing polyolefin and surface-modified carbon nanotubes

    SciTech Connect

    Chu,Benjamin; Hsiao, Benjamin S.

    2010-01-26

    Methods for modifying carbon nanotubes with organic compounds are disclosed. The modified carbon nanotubes have enhanced compatibility with polyolefins. Nanocomposites of the organo-modified carbon nanotubes and polyolefins can be used to produce both fibers and films having enhanced mechanical and electrical properties, especially the elongation-to-break ratio and the toughness of the fibers and/or films.

  2. Characterization of Porous Carbon Fibers and Related Materials

    SciTech Connect

    Fuller, E.L., Jr.

    1993-01-01

    A one-year subcontract sponsored by the Carbon Materials Technology Group of the Oak Ridge National Laboratory (ORNL) with the Department of Geological Sciences, University Of Tennessee, has been completed. A volumetric sorption system has been upgraded, in cooperation with commercial vendor, to allow the acquisition of data relevant to the program for the production of activated carbon molecular fiber sieves (ACFMS). The equipment and experimental techniques have been developed to determine the pore structure and porosity of reference materials and materials produced at ORNL as part of the development of methods for the activation of carbon fibers by various etching agents. Commercial activated coconut shell charcoal (ACSC) has been studied to verify instrument performance and to develop methodology for deducing cause and effects in the activation processes and to better understand the industrial processes (gas separation, natural gas storage, etc.). Operating personnel have been trained, standard operating procedures have been established, and quality assurance procedures have been developed and put in place. Carbon dioxide and methane sorption have been measured over a temperature range 0 to 200 C for both ACFMS and ACSC and similarities and differences related to the respective structures and mechanisms of interaction with the sorbed components. Nitrogen sorption (at 77 K) has been used to evaluate ''surface area'' and ''porosity'' for comparison with the large data base that exists for other activated carbons and related materials. The preliminary data base reveals that techniques and theories currently used to evaluate activated carbons may be somewhat erroneous and misleading. Alternate thermochemical and structural analyses have been developed that show promise in providing useful information related both to the activation process and to industrial applications of interest in the efficient and economical utilization of fossil fuels in a manner that is

  3. A small-scale test for fiber release from carbon composites. [pyrolysis and impact

    NASA Technical Reports Server (NTRS)

    Gilwee, W. J., Jr.; Fish, R. H.

    1980-01-01

    A test method was developed to determine relative fiber loss from pyrolyzed composites with different resins and fiber construction. Eleven composites consisting of woven and unwoven carbon fiber reinforcement and different resins were subjected to the burn and impact test device. The composites made with undirectional tape had higher fiber loss than those with woven fabric. Also, the fiber loss was inversely proportional to the char yield of the resin.

  4. A series of tufted carbon fiber cathodes designed for different high power microwave sources.

    PubMed

    Liu, Lie; Li, Limin; Zhang, Jun; Zhang, Xiaoping; Wen, Jianchun; Liu, Yonggui

    2008-06-01

    We report the fabrication technique of tufted carbon fiber cathodes for different microwave sources. Three carbon fiber cathodes were constructed, including a planar cathode, an annular cathode, and a cylindrical cathode for radial emission. Experimental investigations on these cathodes were performed in a reflex triode virtual cathode oscillator (vircator), a backward wave oscillator (BWO), and a magnetically insulated transmission line oscillator (MILO), respectively. The pulse duration of microwave emission from the reflex triode vircator was lengthened by using the planar carbon fiber cathode. In the BWO with the annular carbon fiber cathode, the uniform electron beam with a kA/cm(2) current density was observed. In addition, carbon fiber has great promise as field emitter for MILOs. These results show that the carbon fiber cathodes can be utilized for electron emission in high power diodes with different structures. PMID:18601423

  5. A series of tufted carbon fiber cathodes designed for different high power microwave sources

    NASA Astrophysics Data System (ADS)

    Liu, Lie; Li, Limin; Zhang, Jun; Zhang, Xiaoping; Wen, Jianchun; Liu, Yonggui

    2008-06-01

    We report the fabrication technique of tufted carbon fiber cathodes for different microwave sources. Three carbon fiber cathodes were constructed, including a planar cathode, an annular cathode, and a cylindrical cathode for radial emission. Experimental investigations on these cathodes were performed in a reflex triode virtual cathode oscillator (vircator), a backward wave oscillator (BWO), and a magnetically insulated transmission line oscillator (MILO), respectively. The pulse duration of microwave emission from the reflex triode vircator was lengthened by using the planar carbon fiber cathode. In the BWO with the annular carbon fiber cathode, the uniform electron beam with a kA /cm2 current density was observed. In addition, carbon fiber has great promise as field emitter for MILOs. These results show that the carbon fiber cathodes can be utilized for electron emission in high power diodes with different structures.

  6. Effects of Graphene Oxide Modified Sizing Agents on Interfacial Properties of Carbon Fibers/Epoxy Composites.

    PubMed

    Zhang, Qingbo; Jiang, Dawei; Liu, Li; Huang, Yudong; Long, Jun; Wu, Guangshun; Wu, Zijian; Umar, Ahmad; Guo, Jiang; Zhang, Xi; Guo, Zhanhu

    2015-12-01

    A kind of graphene oxide (GO) modified sizing agent was used to improve the interfacial properties of carbon fibers/epoxy composites. The surface topography of carbon fibers was investigated by scanning electron microscopy (SEM). The surface compositions of carbon fibers were determined by X-ray photoelectron spectroscopy (XPS) and the interfacial properties of composites were studied by interlaminar shear strength (ILSS). The results show that the existence of GO increases the content of reactive functional groups on carbon fiber surface. Thus it enhances the interfacial properties of carbon fibers/epoxy composites. When GO loading in sizing agents is 1 wt%, the ILSS value of composite reaches to 96.2 MPa, which is increased by 27.2% while comparing with unsized carbon fiber composites. Furthermore, the ILSS of composites after aging is also increased significantly with GO modified sizing agents. PMID:26682416

  7. Multi-scale Rule-of-Mixtures Model of Carbon Nanotube/Carbon Fiber/Epoxy Lamina

    NASA Technical Reports Server (NTRS)

    Frankland, Sarah-Jane V.; Roddick, Jaret C.; Gates, Thomas S.

    2005-01-01

    A unidirectional carbon fiber/epoxy lamina in which the carbon fibers are coated with single-walled carbon nanotubes is modeled with a multi-scale method, the atomistically informed rule-of-mixtures. This multi-scale model is designed to include the effect of the carbon nanotubes on the constitutive properties of the lamina. It included concepts from the molecular dynamics/equivalent continuum methods, micromechanics, and the strength of materials. Within the model both the nanotube volume fraction and nanotube distribution were varied. It was found that for a lamina with 60% carbon fiber volume fraction, the Young's modulus in the fiber direction varied with changes in the nanotube distribution, from 138.8 to 140 GPa with nanotube volume fractions ranging from 0.0001 to 0.0125. The presence of nanotube near the surface of the carbon fiber is therefore expected to have a small, but positive, effect on the constitutive properties of the lamina.

  8. Laser cutting of carbon fiber reinforced thermo-plastics (CFRTP) by single-mode fiber laser irradiation

    NASA Astrophysics Data System (ADS)

    Niino, Hiroyuki; Kawaguchi, Yoshizo; Sato, Tadatake; Narazaki, Aiko; Kurosaki, Ryozo; Muramatsu, Mayu; Harada, Yoshihisa; Anzai, Kenji; Aoyama, Mitsuaki; Matsushita, Masafumi; Furukawa, Koichi; Nishino, Michiteru; Fujisaki, Akira; Miyato, Taizo; Kayahara, Takashi

    2014-03-01

    We report on the laser cutting of carbon fiber reinforced thermo-plastics (CFRTP) with a cw IR fiber laser (single-mode fiber laser, average power: 350 W). CFRTP is a high strength composite material with a lightweight, and is increasingly being used various applications. A well-defined cutting of CFRTP which were free of debris and thermal-damages around the grooves, were performed by the laser irradiation with a fast beam galvanometer scanning on a multiple-scanpass method.

  9. Characterization of radar cross section of carbon fiber composite materials

    NASA Astrophysics Data System (ADS)

    Riley, Elliot J.; Lenzing, Erik H.; Narayanan, Ram M.

    2015-05-01

    Carbon fiber composite (CFC) materials have been used for many structural applications for decades. Their electromagnetic properties are also of great interest and are being quantified by recent research. This research explores shielding effectiveness, antenna design, conductivity, reflection, and absorption properties. The work in this paper specifically characterizes the radar cross section (RCS) of CFC structures. Various CFC planar samples were created using a wet layup method and vacuum bagging techniques. These samples were then placed in an anechoic chamber and their RCS values were measured at normal incidence. These measured values were compared to those of aluminum samples made into the same shape as the CFC samples. All of the measurements were made over 7 - 12 GHz frequency range. The RCS of the CFC samples show some interesting results. The fiber direction in the CFC samples had great influence on the RCS. Theories and reasoning for the results are presented and discussed.

  10. Electrical properties of a single microcoiled carbon fiber

    NASA Astrophysics Data System (ADS)

    Shen, Jiaoyan; Chen, Zhaojia; Wang, Nanlin; Li, Wenjun; Chen, Lijuan

    2006-10-01

    Regular microcoiled carbon fibers with a double helix structure have been synthesized by the catalytic pyrolysis of acetylene at 750-790°C using Ni powder as a catalyst and thiophene as a promotor. The measurements by a standard four-probe technique of resistance, I-V curves, and magnetoresistance of a single microcoiled fiber are presented. I-V curves and the temperature dependence of the resistance are in accordance with Mott-David [Electronic Processes in Noncrystalline Materials (Oxford University Press, Oxford, 1979), 2nd ed., p. 32] variable range hopping above 13K and Shklovskii-Efros [Electronic Properites of Doped Semiconductors (Springer, Berlin, 1984), p. 202]; Pollak-Shklovshii [Hopping Transport in Solids, (North-Holland, Amsterdam, 1991), 273] variable range hopping below 13K. In addition, a positive magnetoresistance with H2-dependence behavior is observed at low temperature.

  11. The crystallization of tough thermoplastic resins in the presence of carbon fibers

    NASA Technical Reports Server (NTRS)

    Theil, M. H.

    1986-01-01

    The crystallization kinetics of the thermoplastic resins poly(phenylene sulfide) (PPS) and poly(aryl-ether-ether-ketone) (PEEK) in the presence and in the abscence of carbon fibers was studied. How carbon fiber surfaces in composites affect the crystallization of tough thermoplastic polymers that may serve as matrix resins were determined. The crystallization kinetics of such substances can provide useful information about the crystallization mechanisms and, thus, indicate if the presence of carbon fibers cause any changes in such mechanisms.

  12. Oxidation Behavior of Carbon Fiber-Reinforced Composites

    NASA Technical Reports Server (NTRS)

    Sullivan, Roy M.

    2008-01-01

    OXIMAP is a numerical (FEA-based) solution tool capable of calculating the carbon fiber and fiber coating oxidation patterns within any arbitrarily shaped carbon silicon carbide composite structure as a function of time, temperature, and the environmental oxygen partial pressure. The mathematical formulation is derived from the mechanics of the flow of ideal gases through a chemically reacting, porous solid. The result of the formulation is a set of two coupled, non-linear differential equations written in terms of the oxidant and oxide partial pressures. The differential equations are solved simultaneously to obtain the partial vapor pressures of the oxidant and oxides as a function of the spatial location and time. The local rate of carbon oxidation is determined at each time step using the map of the local oxidant partial vapor pressure along with the Arrhenius rate equation. The non-linear differential equations are cast into matrix equations by applying the Bubnov-Galerkin weighted residual finite element method, allowing for the solution of the differential equations numerically.

  13. RADIATION EFFECTS ON EPOXY/CARBON FIBER COMPOSITE

    SciTech Connect

    Hoffman, E; Eric Skidmore, E

    2008-12-12

    The Department of Energy Savannah River Site vitrifies nuclear waste incident to defense programs through its Defense Waste Processing Facility (DWPF). The piping in the DWPF seal pot jumper configuration must withstand the stresses during an unlikely but potential deflagration event, and maintain its safety function for a 20-year service life. Carbon fiber-reinforced epoxy composites (CFR) were proposed for protection and reinforcement of piping during such an event. The proposed CFR materials have been ASME-approved (Section XI, Code Case N-589-1) for post-construction maintenance and is DOT-compliant per 49CFR 192 and 195. The proposed carbon fiber/epoxy composite reinforcement system was originally developed for pipeline rehabilitation and post-construction maintenance in petrochemical, refineries, DOT applications and other industries. The effects of ionizing radiation on polymers and organic materials have been studied for many years. The majority of available data are based on traditional exposures to gamma irradiation at high dose rates ({approx}10,000 Gy/hr) allowing high total dose within reasonable test periods and general comparison of different materials exposed at such conditions. However, studies in recent years have shown that degradation of many polymers are sensitive to dose rate, with more severe degradation often observed at similar or even lower total doses when exposed to lower dose rates. This behavior has been primarily attributed to diffusion-limited oxidation which is minimized during very high dose rate exposures. Most test standards for accelerated aging and nuclear qualification of components acknowledge these limitations. The results of testing to determine the radiation resistance and microstructural effects of gamma irradiation exposure on a bisphenol-A based epoxy matrix composite reinforced with carbon fibers are presented. This work provides a foundation for a more extensive evaluation of dose rate effects on advanced epoxy

  14. Lightning Strike Induced Damage Mechanisms of Carbon Fiber Composites

    NASA Astrophysics Data System (ADS)

    Kawakami, Hirohide

    Composite materials have a wide application in aerospace, automotive, and other transportation industries, because of the superior structural and weight performances. Since carbon fiber reinforced polymer composites possess a much lower electrical conductivity as compared to traditional metallic materials utilized for aircraft structures, serious concern about damage resistance/tolerance against lightning has been rising. Main task of this study is to clarify the lightning damage mechanism of carbon fiber reinforced epoxy polymer composites to help further development of lightning strike protection. The research on lightning damage to carbon fiber reinforced polymer composites is quite challenging, and there has been little study available until now. In order to tackle this issue, building block approach was employed. The research was started with the development of supporting technologies such as a current impulse generator to simulate a lightning strike in a laboratory. Then, fundamental electrical properties and fracture behavior of CFRPs exposed to high and low level current impulse were investigated using simple coupon specimens, followed by extensive parametric investigations in terms of different prepreg materials frequently used in aerospace industry, various stacking sequences, different lightning intensity, and lightning current waveforms. It revealed that the thermal resistance capability of polymer matrix was one of the most influential parameters on lightning damage resistance of CFRPs. Based on the experimental findings, the semi-empirical analysis model for predicting the extent of lightning damage was established. The model was fitted through experimental data to determine empirical parameters and, then, showed a good capability to provide reliable predictions for other test conditions and materials. Finally, structural element level lightning tests were performed to explore more practical situations. Specifically, filled-hole CFRP plates and patch

  15. Influence of metal-containing carbon fibers on the properties of carbon-filled plastics based on aromatic polyamide

    NASA Astrophysics Data System (ADS)

    Burya, A. I.; Safonova, A. M.; Rula, I. V.

    2012-07-01

    The influence of metal-containing carbon fibers on the thermal properties of carbon-filled phenylone-based plastics has been investigated. It has been shown that carbometallic fibers containing in their composition 20- 30 mass % of a finely dispersed metal (Co, Cu) are promising fillers of phenylone C-2 for making carbonfilled plastics working in frictional units of various machines and mechanisms.

  16. Strengthened PAN-based carbon fibers obtained by slow heating rate carbonization

    PubMed Central

    Kim, Min-A; Jang, Dawon; Tejima, Syogo; Cruz-Silva, Rodolfo; Joh, Han-Ik; Kim, Hwan Chul; Lee, Sungho; Endo, Morinobu

    2016-01-01

    Large efforts have been made over the last 40 years to increase the mechanical strength of polyacrylonitrile (PAN)-based carbon fibers (CFs) using a variety of chemical or physical protocols. In this paper, we report a new method to increase CFs mechanical strength using a slow heating rate during the carbonization process. This new approach increases both the carbon sp3 bonding and the number of nitrogen atoms with quaternary bonding in the hexagonal carbon network. Theoretical calculations support a crosslinking model promoted by the interstitial carbon atoms located in the graphitic interlayer spaces. The improvement in mechanical performance by a controlled crosslinking between the carbon hexagonal layers of the PAN based CFs is a new concept that can contribute further in the tailoring of CFs performance based on the understanding of their microstructure down to the atomic scale. PMID:27004752

  17. Strengthened PAN-based carbon fibers obtained by slow heating rate carbonization

    NASA Astrophysics Data System (ADS)

    Kim, Min-A.; Jang, Dawon; Tejima, Syogo; Cruz-Silva, Rodolfo; Joh, Han-Ik; Kim, Hwan Chul; Lee, Sungho; Endo, Morinobu

    2016-03-01

    Large efforts have been made over the last 40 years to increase the mechanical strength of polyacrylonitrile (PAN)-based carbon fibers (CFs) using a variety of chemical or physical protocols. In this paper, we report a new method to increase CFs mechanical strength using a slow heating rate during the carbonization process. This new approach increases both the carbon sp3 bonding and the number of nitrogen atoms with quaternary bonding in the hexagonal carbon network. Theoretical calculations support a crosslinking model promoted by the interstitial carbon atoms located in the graphitic interlayer spaces. The improvement in mechanical performance by a controlled crosslinking between the carbon hexagonal layers of the PAN based CFs is a new concept that can contribute further in the tailoring of CFs performance based on the understanding of their microstructure down to the atomic scale.

  18. Strengthened PAN-based carbon fibers obtained by slow heating rate carbonization.

    PubMed

    Kim, Min-A; Jang, Dawon; Tejima, Syogo; Cruz-Silva, Rodolfo; Joh, Han-Ik; Kim, Hwan Chul; Lee, Sungho; Endo, Morinobu

    2016-01-01

    Large efforts have been made over the last 40 years to increase the mechanical strength of polyacrylonitrile (PAN)-based carbon fibers (CFs) using a variety of chemical or physical protocols. In this paper, we report a new method to increase CFs mechanical strength using a slow heating rate during the carbonization process. This new approach increases both the carbon sp(3) bonding and the number of nitrogen atoms with quaternary bonding in the hexagonal carbon network. Theoretical calculations support a crosslinking model promoted by the interstitial carbon atoms located in the graphitic interlayer spaces. The improvement in mechanical performance by a controlled crosslinking between the carbon hexagonal layers of the PAN based CFs is a new concept that can contribute further in the tailoring of CFs performance based on the understanding of their microstructure down to the atomic scale. PMID:27004752

  19. Laser ultrasound technology for fault detection on carbon fiber composites

    NASA Astrophysics Data System (ADS)

    Seyrkammer, Robert; Reitinger, Bernhard; Grün, Hubert; Sekelja, Jakov; Burgholzer, Peter

    2014-05-01

    The marching in of carbon fiber reinforced polymers (CFRPs) to mass production in the aeronautic and automotive industry requires reliable quality assurance methods. Laser ultrasound (LUS) is a promising nondestructive testing technique for sample inspection. The benefits compared to conventional ultrasound (US) testing are couplant free measurements and an easy access to complex shapes due to remote optical excitation and detection. Here the potential of LUS is present on composite test panels with relevant testing scenarios for industry. The results are evaluated in comparison to conventional ultrasound used in the aeronautic industry.

  20. A carbonyl iron/carbon fiber material for electromagnetic wave absorption.

    PubMed

    Youh, Meng-Jey; Wu, Hung-Chih; Lin, Wang-Hua; Chiu, Sheng-Cheng; Huang, Chien-Fa; Yu, Hsin-Chih; Hsu, Jen-Sung; Li, Yuan-Yao

    2011-03-01

    A carbonyl iron/carbon fiber material consisting of carbon fibers grown on micrometer-sized carbonyl iron sphere, was synthesized by chemical vapor deposition using a mixture of C2H2 and H2. The hollow-core carbon fibers (outer diameter: 140 nm and inner diameter: 40 nm) were composed of well-ordered graphene layers which were almost parallel to the long axis of the fibers. A composite (2 mm thick) consisting of the carbonyl iron/carbon fibers and epoxy resin demonstrated excellent electromagnetic (EM) wave absorption. Minimum reflection losses of -36 dB (99.95% of EM wave absorption) at 7.6 GHz and -32 dB (99.92% of EM wave absorption) at 34.1 GHz were achieved. The well-dispersed and network-like carbon fibers in the resin matrix affected the dielectric loss of the EM wave while the carbonyl iron affected the magnetic loss. PMID:21449387

  1. Modeling the Role of Bulk and Surface Characteristics of Carbon Fiber on Thermal Conductance across the Carbon-Fiber/Matrix Interface.

    PubMed

    Varshney, Vikas; Roy, Ajit K; Baur, Jeffery W

    2015-12-01

    The rapid heating of carbon-fiber-reinforced polymer matrix composites leads to complex thermophysical interactions which not only are dependent on the thermal properties of the constituents and microstructure but are also dependent on the thermal transport between the fiber and resin interfaces. Using atomistic molecular dynamics simulations, the thermal conductance across the interface between a carbon-fiber near-surface region and bismaleimide monomer matrix is calculated as a function of the interface and bulk features of the carbon fiber. The surface of the carbon fiber is modeled as sheets of graphitic carbon with (a) varying degrees of surface functionality, (b) varying defect concentrations in the surface-carbon model (pure graphitic vs partially graphitic), (c) varying orientation of graphitic carbon at the interface, (d) varying interface saturation (dangling vs saturated bonds), (e) varying degrees of surface roughness, and (f) incorporating high conductive fillers (carbon nanotubes) at the interface. After combining separately equilibrated matrix system and different surface-carbon models, thermal energy exchange is investigated in terms of interface thermal conductance across the carbon fiber and the matrix. It is observed that modifications in the studied parameters (a-f) often lead to significant modulation of thermal conductance across the interface and, thus, showcases the role of interface tailoring and surface-carbon morphology toward thermal energy exchange. More importantly, the results provide key bounds and a realistic degree of variation to the interface thermal conductance values at fiber/matrix interfaces as a function of different surface-carbon features. PMID:26551435

  2. Hybrid carbon fiber/carbon nanotube composites for structural damping applications.

    PubMed

    Tehrani, M; Safdari, M; Boroujeni, A Y; Razavi, Z; Case, S W; Dahmen, K; Garmestani, H; Al-Haik, M S

    2013-04-19

    Carbon nanotubes (CNTs) were grown on the surface of carbon fibers utilizing a relatively low temperature synthesis technique; graphitic structures by design (GSD). To probe the effects of the synthesis protocols on the mechanical properties, other samples with surface grown CNTs were prepared using catalytic chemical vapor deposition (CCVD). The woven graphite fabrics were thermally shielded with a thin film of SiO2 and CNTs were grown on top of this film. Raman spectroscopy and electron microscopy revealed the grown species to be multi-walled carbon nanotubes (MWCNTs). The damping performance of the hybrid CNT-carbon fiber-reinforced epoxy composite was examined using dynamic mechanical analysis (DMA). Mechanical testing confirmed that the degradations in the strength and stiffness as a result of the GSD process are far less than those encountered through using the CCVD technique and yet are negligible compared to the reference samples. The DMA results indicated that, despite the minimal degradation in the storage modulus, the loss tangent (damping) for the hybrid composites utilizing GSD-grown MWCNTs improved by 56% compared to the reference samples (based on raw carbon fibers with no surface treatment or surface grown carbon nanotubes) over the frequency range 1-60 Hz. These results indicated that the energy dissipation in the GSD-grown MWCNTs composite can be primarily attributed to the frictional sliding at the nanotube/epoxy interface and to a lesser extent to the stiff thermal shielding SiO2 film on the fiber/matrix interface. PMID:23518871

  3. Oxidation Behavior of Carbon Fiber Reinforced Silicon Carbide Composites

    NASA Technical Reports Server (NTRS)

    Valentin, Victor M.

    1995-01-01

    Carbon fiber reinforced Silicon Carbide (C-SiC) composites offer high strength at high temperatures and good oxidation resistance. However, these composites present some matrix microcracks which allow the path of oxygen to the fiber. The aim of this research was to study the effectiveness of a new Silicon Carbide (SiC) coating developed by DUPONT-LANXIDE to enhance the oxidation resistance of C-SiC composites. A thermogravimetric analysis was used to determine the oxidation rate of the samples at different temperatures and pressures. The Dupont coat proved to be a good protection for the SiC matrix at temperatures lower than 1240 C at low and high pressures. On the other hand, at temperatures above 1340 C the Dupont coat did not seem to give good protection to the composite fiber and matrix. Even though some results of the tests have been discussed, because of time restraints, only a small portion of the desired tests could be completed. Therefore, no major conclusions or results about the effectiveness of the coat are available at this time.

  4. Carbon Nanotubes Growth by CVD on Graphite Fibers

    NASA Technical Reports Server (NTRS)

    Zhu, Shen; Su, Ching-Hua; Cochrane, J. C.; Lehoczky, S. L.; Muntele, I.; Ila, D.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    Due to the superior electrical and mechanical properties of carbon nanotubes (CNT), synthesizing CNT on various substances for electronics devices and reinforced composites have been engaged in many efforts for applications. This presentation will illustrate CNT synthesized on graphite fibers by thermal CVD. On the fiber surface, iron nanoparticles as catalysts for CNT growth are coated. The growth temperature ranges from 600 to 1000 C and the pressure ranges from 100 Torr to one atmosphere. Methane and hydrogen gases with methane content of 10% to 100% are used for the CNT synthesis. At high growth temperatures (greater than or equal to 900 C), the rapid inter-diffusion of the transition metal iron on the graphite surface results in the rough fiber surface without any CNT grown on it. When the growth temperature is relative low (650-800 C), CNT with catalytic particles on the nanotube top ends are fabricated on the graphite surface. (Methane and hydrogen gases with methane content of 10% to 100% are used for the CNT synthesis.) (By measuring the samples) Using micro Raman spectroscopy in the breath mode region, single-walled or multi-walled CNT (MWCNT), depending on growth concentrations, are found. Morphology, length and diameter of these MWCNT are determined by scanning electron microscopy and Raman spectroscopy. The detailed results of syntheses and characterizations will be discussed in the presentation.

  5. Oxidation of carbon fiber surfaces for use as reinforcement in high-temperature cementitious material systems

    DOEpatents

    Sugama, Toshifumi.

    1990-05-22

    The interfacial bond characteristics between carbon fiber and a cement matrix, in high temperature fiber-reinforced cementitious composite systems, can be improved by the oxidative treatment of the fiber surfaces. Compositions and the process for producing the compositions are disclosed. 2 figs.

  6. The transfer of carbon fibers through a commercial aircraft water separator and air cleaner

    NASA Technical Reports Server (NTRS)

    Meyers, J. A.

    1979-01-01

    The fraction of carbon fibers passing through a water separator and an air filter was determined in order to estimate the proportion of fibers outside a closed aircraft that are transmitted to the electronics through the air conditioning system. When both devices were used together and only fibers 3 mm or larger were considered, a transfer function of .001 was obtained.

  7. Oxidation of carbon fiber surfaces for use as reinforcement in high-temperature cementitious material systems

    DOEpatents

    Sugama, Toshifumi

    1990-01-01

    The interfacial bond characteristics between carbon fiber and a cement matrix, in high temperature fiber-reinforced cementitious composite systems, can be improved by the oxidative treatment of the fiber surfaces. Compositions and the process for producing the compositions are disclosed.

  8. Adsorption dynamics of trichlorofluoromethane in activated carbon fiber beds.

    PubMed

    Zhang, Xiaoping; Zhao, Xin; Hu, Jiaqi; Wei, Chaohai; Bi, Hsiaotao T

    2011-02-28

    Adsorption on carbon fixed-beds is considered as an inexpensive and highly effective way for controlling chlorofluorocarbons (CFCs) emissions. In the present work, a dynamic model under constant-pattern wave conditions has been developed to predict the breakthrough behavior of trichlorofluoromethane (CFC-11) adsorption in a fixed bed packed with activated carbon fibers (ACFs). The adsorption of CFC-11 vapor onto viscose-based ACFs was performed in a fixed bed at different test conditions. The results showed that, in a deep bed (>120 mm), the analytical model based on the external mass transfer with the Langmuir isotherm could describe the adsorption dynamics well. The model parameters, the characteristic breakthrough time and the film mass-transfer coefficients are related to such operating parameters as the superficial gas velocity, feed concentration and bed height. It was found from the breakthrough dynamics that the mass transfer from the fluid phase to the fiber surface dominated the CFC-11 adsorption onto ACFs in fixed beds. PMID:21216098

  9. Creep rupture testing of carbon fiber-reinforced epoxy composites

    NASA Astrophysics Data System (ADS)

    Burton, Kathryn Anne

    Carbon fiber is becoming more prevalent in everyday life. As such, it is necessary to have a thorough understanding of, not solely general mechanical properties, but of long-term material behavior. Creep rupture testing of carbon fiber is very difficult due to high strength and low strain to rupture properties. Past efforts have included testing upon strands, single tows and overwrapped pressure vessels. In this study, 1 inch wide, [0°/90°]s laminated composite specimens were constructed from fabric supplied by T.D. Williamson Inc. Specimen fabrication methods and gripping techniques were investigated and a method was developed to collect long term creep rupture behavior data. An Instron 1321 servo-hydraulic material testing machine was used to execute static strength and short term creep rupture tests. A hanging dead-weight apparatus was designed to perform long-term creep rupture testing. The testing apparatus, specimens, and specimen grips functioned well. Collected data exhibited a power law distribution and therefore, a linear trend upon a log strength-log time plot. Statistical analysis indicated the material exhibited slow degradation behavior, similar to previous studies, and could maintain a 50 year carrying capacity at 62% of static strength, approximately 45.7 ksi.

  10. Processes for preparing carbon fibers using sulfur trioxide in a halogenated solvent

    SciTech Connect

    Patton, Jasson T.; Barton, Bryan E.; Bernius, Mark T.; Chen, Xiaoyun; Hukkanen, Eric J.; Rhoton, Christina A.; Lysenko, Zenon

    2015-12-29

    Disclosed here are processes for preparing carbonized polymers (preferably carbon fibers), comprising sulfonating a polymer with a sulfonating agent that comprises SO.sub.3 dissolved in a solvent to form a sulfonated polymer; treating the sulfonated polymer with a heated solvent, wherein the temperature of the solvent is at least 95.degree. C.; and carbonizing the resulting product by heating it to a temperature of 500-3000.degree. C. Carbon fibers made according to these methods are also disclosed herein.

  11. Bond strength of individual carbon nanotubes grown directly on carbon fibers.

    PubMed

    Kim, Kyoung Ju; Lee, Geunsung; Kim, Sung-Dae; Kim, Seong-Il; Youk, Ji Ho; Lee, Jinyong; Kim, Young-Woon; Yu, Woong-Ryeol

    2016-10-01

    The performance of carbon nanotube (CNT)-based devices strongly depends on the adhesion of CNTs to the substrate on which they were directly grown. We report on the bond strength of CNTs grown on a carbon fiber (T700SC Toray), measured via in situ pulling of individual CNTs inside a transmission electron microscope. The bond strength of an individual CNT, obtained from the measured pulling force and CNT cross-section, was very high (∼200 MPa), 8-10 times higher than that of an adhesion model assuming only van der Waals interactions (25 MPa), presumably due to carbon-carbon interactions between the CNT (its bottom atoms) and the carbon substrate. PMID:27581367

  12. Carbyne fiber synthesis within evaporating metallic liquid carbon

    SciTech Connect

    Cannella, Christopher B.; Goldman, Nir

    2015-07-09

    Carbyne (e.g., linear chains of sp-bonded carbon) has been the subject of intense research focus due to its presence in astrophysical bodies, as well as its potential for use as a nanoelectronic device and superhard material. In this work, we discuss the formation of carbyne fiber bundles over a nanosecond time scale in laser pulse melting studies, using a previously determined density functional tight binding model for carbon coupled with a new correction for the dispersion energy. We determine our dispersion energy model by optimizing a modified Lennard-Jones potential to an experimentally determined equation of state for graphite, yielding excellent results for the bulk modulus and density under ambient conditions. We then simulate previous experiments by heating graphite to high temperature, followed by expanding the ensuing liquid phase to low density. Our results indicate that the initial, hot liquid phase mainly consists of sp2-bonded carbon atoms, which form a system of sp-bonded strands bound together via dispersion interactions upon achieving low density and temperature. Lastly, the high computational efficiency of our approach allows for direct comparison with experiments that span a wide range of thermodynamic conditions and can help determine parameters for synthesis of carbon-based materials with potentially exotic properties.

  13. Carbyne fiber synthesis within evaporating metallic liquid carbon

    DOE PAGESBeta

    Cannella, Christopher B.; Goldman, Nir

    2015-07-09

    Carbyne (e.g., linear chains of sp-bonded carbon) has been the subject of intense research focus due to its presence in astrophysical bodies, as well as its potential for use as a nanoelectronic device and superhard material. In this work, we discuss the formation of carbyne fiber bundles over a nanosecond time scale in laser pulse melting studies, using a previously determined density functional tight binding model for carbon coupled with a new correction for the dispersion energy. We determine our dispersion energy model by optimizing a modified Lennard-Jones potential to an experimentally determined equation of state for graphite, yielding excellentmore » results for the bulk modulus and density under ambient conditions. We then simulate previous experiments by heating graphite to high temperature, followed by expanding the ensuing liquid phase to low density. Our results indicate that the initial, hot liquid phase mainly consists of sp2-bonded carbon atoms, which form a system of sp-bonded strands bound together via dispersion interactions upon achieving low density and temperature. Lastly, the high computational efficiency of our approach allows for direct comparison with experiments that span a wide range of thermodynamic conditions and can help determine parameters for synthesis of carbon-based materials with potentially exotic properties.« less

  14. Ceramic silicon-boron-carbon fibers from organic silicon-boron-polymers

    NASA Technical Reports Server (NTRS)

    Riccitiello, Salvatore R. (Inventor); Hsu, Ming-Ta S. (Inventor); Chen, Timothy S. (Inventor)

    1993-01-01

    Novel high strength ceramic fibers derived from boron, silicon, and carbon organic precursor polymers are discussed. The ceramic fibers are thermally stable up to and beyond 1200 C in air. The method of preparation of the boron-silicon-carbon fibers from a low oxygen content organosilicon boron precursor polymer of the general formula Si(R2)BR(sup 1) includes melt-spinning, crosslinking, and pyrolysis. Specifically, the crosslinked (or cured) precursor organic polymer fibers do not melt or deform during pyrolysis to form the silicon-boron-carbon ceramic fiber. These novel silicon-boron-carbon ceramic fibers are useful in high temperature applications because they retain tensile and other properties up to 1200 C, from 1200 to 1300 C, and in some cases higher than 1300 C.

  15. Effects of carbon/graphite fiber contamination on high voltage electrical insulation

    NASA Technical Reports Server (NTRS)

    Garrity, T.; Eichler, C.

    1980-01-01

    The contamination mechanics and resulting failure modes of high voltage electrical insulation due to carbon/graphite fibers were examined. The high voltage insulation vulnerability to carbon/graphite fiber induced failure was evaluated using a contamination system which consisted of a fiber chopper, dispersal chamber, a contamination chamber, and air ducts and suction blower. Tests were conducted to evaluate the effects of fiber length, weathering, and wetness on the insulator's resistance to carbon/graphite fibers. The ability of nuclear, fossil, and hydro power generating stations to maintain normal power generation when the surrounding environment is contaminated by an accidental carbon fiber release was investigated. The vulnerability assessment included only the power plant generating equipment and its associated controls, instrumentation, and auxiliary and support systems.

  16. High-voltage spark carbon-fiber sticky-tape data analyzer

    NASA Technical Reports Server (NTRS)

    Yang, L. C.; Hull, G. G.

    1980-01-01

    An efficient method for detecting carbon fibers collected on a stick tape monitor was developed. The fibers were released from a simulated crash fire situation containing carbon fiber composite material. The method utilized the ability of the fiber to initiate a spark across a set of alternately biased high voltage electrodes to electronically count the number of fiber fragments collected on the tape. It was found that the spark, which contains high energy and is of very short duration, is capable of partially damaging or consuming the fiber fragments. It also creates a mechanical disturbance which ejects the fiber from the grid. Both characteristics were helpful in establishing a single discharge pulse for each fiber segment.

  17. Nonlinear stress-strain behavior of carbon nanotube fibers subject to slow sustained strain rate

    NASA Astrophysics Data System (ADS)

    Sun, Gengzhi; Wang, Dong; Pang, John H. L.; Liu, Jun; Zheng, Lianxi

    2013-09-01

    Nonlinear stress-strain behavior of carbon nanotube (CNT) fibers is studied based on the test data where fiber strength can be modeled by the Weibull distribution. CNT fibers spun from vertically aligned arrays are tensioned at slow sustained strain rate (0.00001 1/s) to study the tensile strength resulting from sliding-to-failure effects. A model is developed to estimate the Weibull modulus which characterizes the dispersion of fiber strengths in terms of the maximum sustained stress and failure strain of the fibers. The results show that the sliding indeed has great influence on the stress-strain relation of CNT fibers at low strain rate.

  18. Short pulse fiber lasers mode-locked by carbon nanotubes and graphene

    NASA Astrophysics Data System (ADS)

    Yamashita, Shinji; Martinez, Amos; Xu, Bo

    2014-12-01

    One and two dimensional forms of carbon, carbon nanotubes and graphene, have interesting and useful, not only electronic but also photonic, properties. For fiber lasers, they are very attractive passive mode lockers for ultra-short pulse generation, since they have saturable absorption with inherently fast recovery time (<1 ps). In this paper, we review the photonic properties of graphene and CNT and our recent works on fabrication of fiber devices and applications to ultra-short pulse mode-locked fiber lasers.

  19. TECHNICAL NOTE: Design and development of electromagnetic absorbers with carbon fiber composites and matching dielectric layers

    NASA Astrophysics Data System (ADS)

    Neo, C. P.; Varadan, V. K.

    2001-10-01

    Radar absorbing materials are designed and developed with carbon fibers and suitable matching layers. Complex permittivities of carbon fiber composite are predicted on the basis that the modulus of permittivity obeys a logarithmic law of mixtures and the dielectric loss tangents are related through a linear law of mixtures. Linear regression analysis performed on the data points provides the constants which are used to predict the effective permittivities of carbon fiber composite at different frequencies. Using the free space measurement system, complex permittivities of the lossy dielectric at different frequencies are obtained. These complex permittivities are used to predict the reflectivity of a thin lossy dielectric layer on carbon fiber composite substrate. The predicted results agree quite well with the measured data. It is interesting to note that the thin lossy dielectric layer, about 0.03 mm thick, has helped to reduce the reflectivity of the 5.2 mm thick carbon fiber composite considerably.

  20. Treatment of Lignin Precursors to Improve their Suitability for Carbon Fibers: A Literature Review

    SciTech Connect

    Paul, Ryan; Naskar, Amit; Gallego, Nidia; Dai, Xuliang; Hausner, Andrew

    2015-04-17

    Lignin has been investigated as a carbon fiber precursor since the 1960s. Although there have been a number of reports of successful lignin-based carbon fiber production at the lab scale, lignin-based carbon fibers are not currently commercially available. This review will highlight some of the known challenges, and also the reported methods for purifying and modifying lignin to improve it as a precursor. Lignin can come from different sources (e.g. hardwood, softwood, grasses) and extraction methods (e.g. organosolv, kraft), meaning that lignin can be found with a diversity of purity and structure. The implication of these conditions on lignin as carbon fiber precursor is not comprehensively known, especially as the lignin landscape is evolving. The work presented in this review will help guide the direction of a project between GrafTech and ORNL to develop lignin carbon fiber technology, as part of a cooperative agreement with the DOE Advanced Manufacturing Office.

  1. Influence of locational states of submicron fibers added into matrix on mechanical properties of plain-woven Carbon Fiber Composite

    NASA Astrophysics Data System (ADS)

    Kumamoto, Soichiro; Okubo, Kazuya; Fujii, Toru

    2016-01-01

    The aim of this study was to show the influence of locational states of submicron fibers added into epoxy matrix on mechanical properties of modified plane-woven carbon fiber reinforced plastic (CFRP). To change the locational states of submicron fibers, two kinds of fabrication processes were applied in preparing specimen by hand lay-up method. Submicron fibers were simply added into epoxy resin with ethanol after they were stirred by a dispersion process using homogenizer to be located far from the interface between reinforcement and matrix. In contrast, submicron fibers were attached onto the carbon fibers by injecting from a spray nozzle accompanying with ethanol to be located near the interface, after they were tentatively contained in ethanol. The plain-woven CFRP plates were fabricated by hand lay-up method and cured at 80 degree-C for 1 hour and then at 150 degree-C for 3 hours. After curing, the plain-woven CFRP plates were cut into the dimension of specimen. Tensile shear strength and Mode-II fracture toughness of CFRP were determined by tensile lap-shear test and End-notched flexure(ENF) test, respectively. When submicron fibers were located far from the interface between carbon fibers and epoxy resin, tensile shear strength and Mode-II fracture toughness of CFRP were improved 30% and 18% compared with those of unmodified case. The improvement ratio in modified case was rather low (about few percentages) in the case where submicron fibers were located near the interface. The result suggested that crack propagation should be prevented when submicron fibers were existed far from the interface due to the effective stress state around the crack tip.

  2. Isothermal and hygrothermal agings of hybrid glass fiber/carbon fiber composite

    NASA Astrophysics Data System (ADS)

    Barjasteh, Ehsan

    New applications of fiber-reinforced polymer composites (FRPCs) are arising in non-traditional sectors of industry, such as civil infrastructure, automotive, and power distribution. For example, composites are being used in place of steel to support high-voltage overhead conductors. In this application, conductive strands of aluminum are wrapped around a solid composite rod comprised of unidirectional carbon and glass fibers in an epoxy matrix, which is commercially called ACCC conductor. Composite-core conductors such as these are expected to eventually replace conventional steel-reinforced conductors because of the reduced sag at high temperatures, lower weight, higher ampacity, and reduced line losses. Despite the considerable advantages in mechanical performance, long-term durability of composite conductors is a major concern, as overhead conductors are expected to retain properties (with minimal maintenance) over a service life that spans multiple decades. These concerns stem from the uncertain effects of long-term environmental exposure, which includes temperature, moisture, radiation, and aggressive chemicals, all of which can be exacerbated by cyclic loads. In general, the mechanical and physical properties of polymer composites are adversely affected by such environmental factors. Consequently, the ability to forecast changes in material properties as a function of environmental exposure, particularly bulk mechanical properties, which are affected by the integrity of fiber-matrix interfaces, is required to design for extended service lives. Polymer composites are susceptible to oxidative degradation at high temperatures approaching but not quite reaching the glass transition temperature ( Tg). Although the fibers are stable at such temperatures, the matrix and especially the fiber-matrix interface can undergo degradation that affects the physical and mechanical properties of the structure over time. Therefore, as a first step, the thermal aging of an

  3. Electron-spin-resonance studies of vapor-grown carbon fibers

    NASA Technical Reports Server (NTRS)

    Marshik, B.; Meyer, D.; Apple, T.

    1987-01-01

    The effects of annealing temperature and fiber diameter on the degree of disorder of vapor-grown carbon fibers were investigated by analyzing the electron-spin-resonance (ESR) line shapes of fibers annealed at six various temperatures up to 3375 K. The diameter of fibers, grown from methane gas, ranged from 10 to 140 microns with most fibers between 20 and 50 microns. It was found that the degree of disorder of vapor-grown fibers decreases upon annealing to higher temperature; standard angular deviation between the fiber axis and the crystallite basal planes could vary from 35 deg (for annealing temperature of 2275 K) to 12 deg (for 3375 K). With respect to fiber diameter, order parameters were found to be higher for fibers of smaller diameters.

  4. Radio-frequency and microwave load comprising a carbon-bonded carbon fiber composite

    DOEpatents

    Lauf, R.J.; McMillan, A.D.; Johnson, A.C.; Everleigh, C.A.; Moorhead, A.J.

    1998-04-21

    A billet of low-density carbon-bonded carbon fiber (CBCF) composite is machined into a desired attenuator or load element shape (usually tapering). The CBCF composite is used as a free-standing load element or, preferably, brazed to the copper, brass or aluminum components of coaxial transmission lines or microwave waveguides. A novel braze method was developed for the brazing step. The resulting attenuator and/or load devices are robust, relatively inexpensive, more easily fabricated, and have improved performance over conventional graded-coating loads. 9 figs.

  5. Radio-frequency and microwave load comprising a carbon-bonded carbon fiber composite

    DOEpatents

    Lauf, Robert J.; McMillan, April D.; Johnson, Arvid C.; Everleigh, Carl A.; Moorhead, Arthur J.

    1998-01-01

    A billet of low-density carbon-bonded carbon fiber (CBCF) composite is machined into a desired attenuator or load element shape (usually tapering). The CBCF composite is used as a free-standing load element or, preferably, brazed to the copper, brass or aluminum components of coaxial transmission lines or microwave waveguides. A novel braze method was developed for the brazing step. The resulting attenuator and/or load devices are robust, relatively inexpensive, more easily fabricated, and have improved performance over conventional graded-coating loads.

  6. Effects of Temperature, Oxidation and Fiber Preforms on Fatigue Life of Carbon Fiber-Reinforced Ceramic-Matrix Composites

    NASA Astrophysics Data System (ADS)

    Longbiao, Li

    2016-08-01

    In this paper, the effects of temperature, oxidation and fiber preforms on the fatigue life of carbon fiber-reinforced silicon carbide ceramic-matrix composites (C/SiC CMCs) have been investigated. An effective coefficient of the fiber volume fraction along the loading direction (ECFL) was introduced to describe the fiber architecture of preforms. Under cyclic fatigue loading, the fibers broken fraction was determined by combining the interface wear model and fibers statistical failure model at room temperature, and interface/fibers oxidation model, interface wear model and fibers statistical failure model at elevated temperatures in the oxidative environments. When the broken fibers fraction approaches to the critical value, the composites fatigue fracture. The fatigue life S-N curves and fatigue limits of unidirectional, cross-ply, 2D, 2.5D and 3D C/SiC composites at room temperature, 800 °C in air, 1100, 1300 and 1500 °C in vacuum conditions have been predicted.

  7. Effects of Temperature, Oxidation and Fiber Preforms on Fatigue Life of Carbon Fiber-Reinforced Ceramic-Matrix Composites

    NASA Astrophysics Data System (ADS)

    Longbiao, Li

    2016-04-01

    In this paper, the effects of temperature, oxidation and fiber preforms on the fatigue life of carbon fiber-reinforced silicon carbide ceramic-matrix composites (C/SiC CMCs) have been investigated. An effective coefficient of the fiber volume fraction along the loading direction (ECFL) was introduced to describe the fiber architecture of preforms. Under cyclic fatigue loading, the fibers broken fraction was determined by combining the interface wear model and fibers statistical failure model at room temperature, and interface/fibers oxidation model, interface wear model and fibers statistical failure model at elevated temperatures in the oxidative environments. When the broken fibers fraction approaches to the critical value, the composites fatigue fracture. The fatigue life S-N curves and fatigue limits of unidirectional, cross-ply, 2D, 2.5D and 3D C/SiC composites at room temperature, 800 °C in air, 1100, 1300 and 1500 °C in vacuum conditions have been predicted.

  8. Metal-bonded, carbon fiber-reinforced composites

    DOEpatents

    Sastri, S.A.; Pemsler, J.P.; Cooke, R.A.; Litchfield, J.K.; Smith, M.B.

    1996-03-05

    Metal bonded carbon fiber-reinforced composites are disclosed in which the metal and the composite are strongly bound by (1) providing a matrix-depleted zone in the composite of sufficient depth to provide a binding site for the metal to be bonded and then (2) infiltrating the metal into the matrix-free zone to fill a substantial portion of the zone and also provide a surface layer of metal, thereby forming a strong bond between the composite and the metal. The invention also includes the metal-bound composite itself, as well as the provision of a coating over the metal for high-temperature performance or for joining to other such composites or to other substrates. 2 figs.

  9. Metal-bonded, carbon fiber-reinforced composites

    DOEpatents

    Sastri, Suri A.; Pemsler, J. Paul; Cooke, Richard A.; Litchfield, John K.; Smith, Mark B.

    1996-01-01

    Metal bonded carbon fiber-reinforced composites are disclosed in which the metal and the composite are strongly bound by (1) providing a matrix-depleted zone in the composite of sufficient depth to provide a binding site for the metal to be bonded and then (2) infiltrating the metal into the matrix-free zone to fill a substantial portion of the zone and also provide a surface layer of metal, thereby forming a strong bond between the composite and the metal. The invention also includes the metal-bound composite itself, as well as the provision of a coating over the metal for high-temperature performance or for joining to other such composites or to other substrates.

  10. RADIATION EFFECTS ON EPOXY/CARBON-FIBER COMPOSITE

    SciTech Connect

    Hoffman, E

    2008-01-11

    Piping in the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) must withstand the stresses involved during an unlikely but potential deflagration event. One method proposed for protection and reinforcement of piping during such an event is the use of a carbon fiber-reinforced epoxy composite (Diamond-Wrap{reg_sign}). In the DWPF, this reinforcement composite product would be required to maintain its safety function for a 20-year service life. This product has been ASME-approved (nuclear code case 589) for post-construction maintenance and is DOT-compliant per 49CFR 192 and 195. However, its radiation resistance properties have not been evaluated. This report documents initial radiation resistance testing of the product and microstructural effects. Additional testing is recommended to evaluate radiation effects on specific properties such as burst strength, chemical resistance/weeping and for service life prediction in critical applications.

  11. Biohybrid Carbon Nanotube/Agarose Fibers for Neural Tissue Engineering

    PubMed Central

    Lewitus, Dan Y.; Landers, John; Branch, Jonathan; Smith, Karen L.; Callegari, Gerardo

    2011-01-01

    We report a novel approach for producing carbon nanotube fibers (CNF) composed with the polysaccharide agarose. Current attempts to make CNF’s require the use of a polymer or precipitating agent in the coagulating bath that may have negative effects in biomedical applications. We show that by taking advantage of the gelation properties of agarose one can substitute the bath with distilled water or ethanol and hence reduce the complexity associated with alternating the bath components or the use of organic solvents. We also demonstrate that these CNF can be chemically functionalized to express biological moieties through available free hydroxyl groups in agarose. We corroborate that agarose CNF are not only conductive and nontoxic, but their functionalization can facilitate cell attachment and response both in vitro and in vivo. Our findings suggest that agarose/CNT hybrid materials are excellent candidates for applications involving neural tissue engineering and biointerfacing with the nervous system. PMID:21887125

  12. Physical Characterization and Steam Chemical Reactivity of Carbon Fiber Composites

    SciTech Connect

    Anderl, Robert Andrew; Pawelko, Robert James; Smolik, Galen Richard

    2001-05-01

    This report documents experiments and analyses that have been done at the Idaho National Engineering and Environmental Laboratory (INEEL) to measure the steam chemical reactivity of two types of carbon fiber composites, NS31 and NB31, proposed for use at the divertor strike points in an ITER-like tokamak. These materials are 3D CFCs constituted by a NOVOLTEX preform and densified by pyrocarbon infiltration and heat treatment. NS31 differs from NB31 in that the final infiltration was done with liquid silicon to reduce the porosity and enhance the thermal conductivity of the CFC. Our approach in this work was twofold: (1) physical characterization measurements of the specimens and (2) measurements of the chemical reactivity of specimens exposed to steam.

  13. Edge Delamination and Residual Properties of Drilled Carbon Fiber Composites with and without Short-Aramid-Fiber Interleaf

    NASA Astrophysics Data System (ADS)

    Sun, Zhi; Hu, Xiaozhi; Shi, Shanshan; Guo, Xu; Zhang, Yupeng; Chen, Haoran

    2016-05-01

    Edge delamination is frequently observed in carbon fiber reinforced plastic (CFRP) laminates after machining, due to the low fracture toughness of the resin interfaces between carbon fiber plies. In this study, the effects of incorporating tough aramid fibers into the brittle CFRP system are quantified by measuring the residual properties of bolted CFRP. By adding short-aramid-fiber interleaves in CFRP laminates, the residual tensile strength have been substantially increased by 14 % for twill-weave laminates and 45 % for unidirectional laminates respectively. Moreover, tensile failure was observed as the major mode of toughened laminates, in contrast to shear failure of plain laminates. The qualitative FEM results agreed well with the experimental results that edge delamination would cause relatively higher shear stress and therefore alter the failure mode from tensile failure to shear failure.

  14. Investigation of carbonized layer on surface of NaAlSi glass fibers

    NASA Astrophysics Data System (ADS)

    Pentjuss, E.; Lusis, A.; Bajars, G.; Gabrusenoks, J.

    2013-12-01

    There are presented and discussed experimental results about carbonate shell on the sodium rich alumosilicate (NaAlSi) glass fibers and carbonization in wet air atmosphere and water uptake kinetic of such fiber fabrics. The analyzes of water uptake kinetic by regression technique, leaching and heating of carbonized glass fabrics helped to separate stages of fast and slow processes between fiber and carbonate shell and air atmosphere. The shell contains mixture of trona and hydrated sodium carbonate. Heating converts both substances to sodium carbonate. The weight uptake after heating encounters two fast exponential processes associated with water absorption on the surface of carbonated shell and its diffusion into volume. The slow process associates with CO2 and H2O absorption from air, hydration and sodium carbonate conversion to trona.

  15. Development and characterization of carbon-bonded carbon fiber insulation for radioisotope space power systems

    SciTech Connect

    Wei, G.C.; Robbins, J.M.

    1985-06-01

    The General-Purpose Heat Source (GPHS), an improved radioisotope heat source, employs a unique thermal insulation material, carbon-bonded carbon fiber (CBCF), to protect the fuel capsule and to help achieve the highest possible specific power. The CBCF insulation is made from chopped rayon fiber about 10 ..mu..m in diameter and 250 ..mu..m long, which is carbonized and bonded with phenolic resin particles. The CBCF shapes, both tubes and plates, are formed in a multiple molding facility by vacuum molding a water slurry of the carbonized chopped-rayon fiber (54 wt %) and phenolic resin (46 wt %). The molded shapes are subsequently dried and cured. Final carbonization of the resin is at 1600/sup 0/C. Machining to close tolerances (+-0.08 mm) is accomplished by conventional tooling and fixturing. The resulting material is an excellent lightweight insulation with a nominal density of 0.2 Mg/m/sup 3/ and a thermal conductivity of 0.24 W(m.K) in vacuum at 2000/sup 0/C. Several attributes that make CBCF superior to other known high-temperature insulation materials for the GPHS application have been identified. It has the excellent attributes of light weight, low thermal conductivity, chemical compatibility, and high-temperature capabilities. The mechanical strength of CBCF insulation is satisfactory for the GPHS application; it has passed vibration tests simulating launch conditions. The basic fabrication technique was refined to eliminate undesirable large pores and cracks often present in materials fabricated by earlier techniques. Also, processing was scaled up to incease the fabrication rate by a factor of 10. The specific properties of the CBCF were tailored by adjusting material and processing variables to obtain the desired results. We report here how work on CBCF characterization and development conducted at ORNL from 1978 through 1980 has contributed to the GPHS program to meet the requirements of both the Galileo and Ulysees Missions.

  16. Dipolar resonances in conductive carbon micro-fibers probed by near-field terahertz spectroscopy

    DOE PAGESBeta

    Khromova, I.; Navarro-Cia, M.; Brener, I.; Reno, J. L.; Ponomarev, A.; Mitrofanov, O.

    2015-07-13

    In this study, we observe dipole resonances in thin conductive carbon micro-fibers by detecting an enhanced electric field in the near-field of a single fiber at terahertz (THz) frequencies. Time-domain analysis of the electric field shows that each fiber sustains resonant current oscillations at the frequency defined by the fiber's length. Strong dependence of the observed resonance frequency and degree of field enhancement on the fibers' conductive properties enable direct non-contact probing of the THz conductivity in single carbon micro-fibers. We find the conductivity of the fibers to be within the range of 1– 5∙104 S/m. This approach is suitablemore » for experimental characterization of individual doped semiconductor resonators for THz metamaterials and devices.« less

  17. Process modifications for improved carbon fiber composites: Alleviation of the electrical hazards problem

    NASA Technical Reports Server (NTRS)

    Ramohalli, K.

    1980-01-01

    Attempts to alleviate carbon-fiber-composite electrical hazards during airplane crash fires through fiber gasification are described. Thermogravimetric and differential scanning calorimetric experiments found several catalysts that caused fibers to combust when composites were exposed to test fires. Composites were tested in the 'Burn-Bang' apparatus and in high voltage electrical detection grid apparatus. In a standard three minute burn test modified composites released no fibers, while state-of-the-art composites released several hundred fiber fragments. Expected service life with and without catalytic modification was studied and electron microscopy and X-ray microanalysis furnished physical appearance and chemical composition data. An acrylic acid polymer fiber coating was developed that wet the carbon fiber surface uniformly with the catalyst, providing a marked contrast with the uneven coats obtained by solution-dipping.

  18. Mechanical Properties, Surface Structure, and Morphology of Carbon Fibers Pre-heated for Liquid Aluminum Infiltration

    NASA Astrophysics Data System (ADS)

    Kachold, Franziska S.; Kozera, Rafal; Singer, Robert F.; Boczkowska, Anna

    2016-04-01

    To efficiently produce carbon fiber-reinforced aluminum on a large scale, we developed a special high-pressure die casting process. Pre-heating of the fibers is crucial for successful infiltration. In this paper, the influence of heating carried out in industrial conditions on the mechanical properties of the fibers was investigated. Therefore, polyacrylonitrile-based high-tensile carbon fiber textiles were heated by infrared emitters in an argon-rich atmosphere to temperatures between 450 and 1400 °C. Single fiber tensile tests revealed a decrease in tensile strength and strain at fracture. Young's modulus was not affected. Scanning electron microscopy identified cavities on the fiber surface as the reason for the decrease in mechanical properties. They were caused by the attack of atmospheric oxygen. The atomic structure of the fibers did not change at any temperature, as x-ray diffraction confirmed. Based on these data, the pre-heating for the casting process can be optimized.

  19. Dipolar resonances in conductive carbon micro-fibers probed by near-field terahertz spectroscopy

    SciTech Connect

    Khromova, I.; Navarro-Cia, M.; Brener, I.; Reno, J. L.; Ponomarev, A.; Mitrofanov, O.

    2015-07-13

    In this study, we observe dipole resonances in thin conductive carbon micro-fibers by detecting an enhanced electric field in the near-field of a single fiber at terahertz (THz) frequencies. Time-domain analysis of the electric field shows that each fiber sustains resonant current oscillations at the frequency defined by the fiber's length. Strong dependence of the observed resonance frequency and degree of field enhancement on the fibers' conductive properties enable direct non-contact probing of the THz conductivity in single carbon micro-fibers. We find the conductivity of the fibers to be within the range of 1– 5∙104 S/m. This approach is suitable for experimental characterization of individual doped semiconductor resonators for THz metamaterials and devices.

  20. Comparison of sizing effect of T700 grade carbon fiber on interfacial properties of fiber/BMI and fiber/epoxy

    NASA Astrophysics Data System (ADS)

    Yao, Lirui; Li, Min; Wu, Qing; Dai, Zhishuang; Gu, Yizhuo; Li, Yanxia; Zhang, Zuoguang

    2012-12-01

    This paper aims to study impact of sizing agents on interfacial properties of two T700 grade high strength carbon fibers with bismaleimide (BMI) and epoxy (EP) resin matrix. The fiber surface roughness and chemical properties are analyzed for sized, desized, and partially desized carbon fibers, using atom force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS), respectively. FTIR analysis indicates that the sizing agents are chemically reactive, and they can react with BMI and EP at high temperatures. The micro-droplet tests exhibit that the desized carbon fibers have lower interfacial strengths with EP than the sized fibers, however, for BMI matrix, opposite trend is revealed. This is consistent with the chemical reactions of the sizing agents with the EP and BMI resins, in which sufficient reactions are observed for the sizing/EP mixture, while only partial reactions are probed for the sizing/BMI mixture. Interestingly, un-extracted epoxy type sizing particles are observed on partially desized carbon fiber surface, which significantly improves the interfacial adhesion with EP matrix.

  1. UV-cured adhesives for carbon fiber composite applications

    NASA Astrophysics Data System (ADS)

    Lu, Hsiao-Chun

    Carbon fiber composite materials are increasingly used in automobile, marine, and aerospace industries due to their unique properties, including high strength, high stiffness and low weight. However, due to their brittle characteristic, these structures are prone to physical damage, such as a bird strike or impact damage. Once the structure is damaged, it is important to have fast and reliable temporary repair until the permanent repair or replacement can take place. In this dissertation, UV-based adhesives were used to provide a bonding strength for temporary repair. Adhesively bonded patch repair is an efficient and effective method for temporary repair. In this study, precured patches (hard patches) and dry fabric patches with laminating resins (soft patches) were performed. UV-based epoxy adhesives were applied to both patch repair systems. For precured patch repair, the bonding strengths were investigated under different surface treatments for bonding area and different adhesives thicknesses. The shear stresses of different UV exposure times and curing times were tested. Besides, the large patch repair was investigated as well. For soft patch repair, the hand wet lay-up was applied due to high viscosity of UV resins. A modified single lap shear testing (ASTM D5868) was applied to determine the shear stress. The large patches used fiber glass instead of carbon fiber to prove the possibility of repair with UV epoxy resin by hand wet lay-up process. The hand lay-up procedure was applied and assisted by vacuum pressure to eliminate the air bubbles and consolidate the patches. To enhance the bonding strength and effective soft patch repair, vacuum assisted resin transferring molding (VaRTM) is the better option. However, only low viscosity resins can be operated by VaRTM. Hence, new UV-based adhesives were formulated. The new UV-based adhesives included photoinitiator (PI), epoxy and different solvents. Solvents were used to compound the photoinitiator into epoxy

  2. Use of nondestructive inspection and fiber optic sensing for damage characterization in carbon fiber fuselage structure

    NASA Astrophysics Data System (ADS)

    Neidigk, Stephen; Le, Jacqui; Roach, Dennis; Duvall, Randy; Rice, Tom

    2014-04-01

    To investigate a variety of nondestructive inspection technologies and assess impact damage characteristics in carbon fiber aircraft structure, the FAA Airworthiness Assurance Center, operated by Sandia National Labs, fabricated and impact tested two full-scale composite fuselage sections. The panels are representative of structure seen on advanced composite transport category aircraft and measured approximately 56"x76". The structural components consisted of a 16 ply skin, co-cured hat-section stringers, fastened shear ties and frames. The material used to fabricate the panels was T800 unidirectional pre-preg (BMS 8-276) and was processed in an autoclave. Simulated hail impact testing was conducted on the panels using a high velocity gas gun with 2.4" diameter ice balls in collaboration with the University of California San Diego (UCSD). Damage was mapped onto the surface of the panels using conventional, hand deployed ultrasonic inspection techniques, as well as more advanced ultrasonic and resonance scanning techniques. In addition to the simulated hail impact testing performed on the panels, 2" diameter steel tip impacts were used to produce representative impact damage which can occur during ground maintenance operations. The extent of impact damage ranges from less than 1 in2 to 55 in2 of interply delamination in the 16 ply skin. Substructure damage on the panels includes shear tie cracking and stringer flange disbonding. It was demonstrated that the fiber optic distributed strain sensing system is capable of detecting impact damage when bonded to the backside of the fuselage.

  3. Carbon fiber CVD coating by carbon nanostructured for space materials protection against atomic oxygen

    NASA Astrophysics Data System (ADS)

    Pastore, Roberto; Bueno Morles, Ramon; Micheli, Davide

    2016-07-01

    adhesion and durability in the environment. Though these coatings are efficient in protecting polymer composites, their application imposes severe constraints. Their thermal expansion coefficients may differ markedly from those of polymer composite substrates: as a result, cracks develop in the coatings on thermal cycling and AO can penetrate through them to the substrate. In addition to the technicalities of forming an effective barrier, such factors as cost, convenience of application and ease of repair are important considerations in the selection of a coating for a particular application. The latter issues drive the aerospace research toward the development of novel light composite materials, like the so called polymer nanocomposites, which are materials with a polymer matrix and a filler with at least one dimension less than 100 nanometers. Current interest in nanocomposites has been generated and maintained because nanoparticle-filled polymers exhibit unique combinations of properties not achievable with traditional composites. These combinations of properties can be achieved because of the small size of the fillers, the large surface area the fillers provide, and in many cases the unique properties of the fillers themselves. In particular, the carbon fiber-based polymeric composite materials are the basic point of interest: the aim of the present study is to find new solution to produce carbon fiber-based composites with even more upgraded performances. One intriguing strategy to tackle such an issue has been picked out in the coupling between the carbon fibers and the carbon nanostructures. That for two main reasons: first, carbon nanostructures have shown fancy potentialities for any kind of technological applications since their discovery, second, the chemical affinity between fiber and nanostructure (made of the same element) should be a likely route to approach the typical problems due to thermo-mechanical compatibility. This work is joined in such framework

  4. Mechanical Properties of Carbon Fiber-Reinforced Aluminum Manufactured by High-Pressure Die Casting

    NASA Astrophysics Data System (ADS)

    Kachold, Franziska; Singer, Robert

    2016-03-01

    Carbon fiber reinforced aluminum was produced by a specially adapted high-pressure die casting process. The MMC has a fiber volume fraction of 27%. Complete infiltration was achieved by preheating the bidirectional, PAN-based carbon fiber body with IR-emitters to temperatures of around 750 °C. The degradation of the fibers, due to attack of atmospheric oxygen at temperatures above 600 °C, was limited by heating them in argon-rich atmosphere. Additionally, the optimization of heating time and temperature prevented fiber degradation. Only the strength of the outer fibers is reduced by 40% at the most. The fibers in core of fiber body are nearly undamaged. In spite of successful manufacturing, the tensile strength of the MMC is below strength of the matrix material. Also unidirectional MMCs with a fiber volume fraction of 8% produced under the same conditions, lack of the reinforcing effect. Two main reasons for the unsatisfactory mechanical properties were identified: First, the fiber-free matrix, which covers the reinforced core, prevents effective load transfer from the matrix to the fibers. And second, the residual stresses in the fiber-free zones are as high as 100 MPa. This causes premature failure in the matrix. From this, it follows that the local reinforcement of an actual part is limited. The stress distribution caused by residual stresses and by loading needs to be known. In this way, the reinforcing phase can be placed and aligned accordingly. Otherwise delamination and premature failure might occur.

  5. Effects of carbon fiber surface treatment on the tribological properties of 2D woven carbon fabric/polyimide composites

    NASA Astrophysics Data System (ADS)

    Zhang, Xinrui; Pei, Xianqiang; Jia, Qian; Wang, Qihua

    2009-06-01

    Polyacrylonitrile (PAN)-based carbon fabric (CF) was modified with strong HNO3 oxidation and then introduced into polyimide (PI) composites. The friction and wear properties of the carbon fabric reinforced polyimide composites (CFRP), sliding against GCr15 stainless steel rings, were investigated on an M-2000 model ring-on-block test rig under dry sliding. Experimental results revealed that the carbon fiber surface treatment largely reduced the friction and wear of the CFRP. Compared with the untreated ones, the surface-modified CF can enhance the tribological properties of CFRP efficiently due to the improved adhesion between the CF and the PI matrix. Scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS) study of the carbon fiber surface showed that the fiber surface became rougher and the oxygen concentration increased greatly after surface treatment, which improved the adhesion between the fiber and the PI matrix and improved the friction-reduction and anti-wear properties of the CFRP.

  6. New generation fiber reinforced polymer composites incorporating carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Soliman, Eslam

    The last five decades observed an increasing use of fiber reinforced polymer (FRP) composites as alternative construction materials for aerospace and infrastructure. The high specific strength of FRP attracted its use as non-corrosive reinforcement. However, FRP materials were characterized with a relatively low ductility and low shear strength compared with steel reinforcement. On the other hand, carbon nanotubes (CNTs) have been introduced in the last decade as a material with minimal defect that is capable of increasing the mechanical properties of polymer matrices. This dissertation reports experimental investigations on the use of multi-walled carbon nanotubes (MWCNTs) to produce a new generation of FRP composites. The experiments showed significant improvements in the flexure properties of the nanocomposite when functionalized MWCNTs were used. In addition, MWCNTs were used to produce FRP composites in order to examine static, dynamic, and creep behavior. The MWCNTs improved the off-axis tension, off-axis flexure, FRP lap shear joint responses. In addition, they reduced the creep of FRP-concrete interface, enhanced the fracture toughness, and altered the impact resistance significantly. In general, the MWCNTs are found to affect the behaviour of the FRP composites when matrix failure dominates the behaviour. The improvement in the mechanical response with the addition of low contents of MWCNTs would benefit many industrial and military applications such as strengthening structures using FRP composites, composite pipelines, aircrafts, and armoured vehicles.

  7. Supercapacitance from Cellulose and Carbon Nanotube Nanocomposite Fibers

    PubMed Central

    2013-01-01

    Multiwalled carbon nanotube (MWNT)/cellulose composite nanofibers have been prepared by electrospinning a MWNT/cellulose acetate blend solution followed by deacetylation. These composite nanofibers were then used as precursors for carbon nanofibers (CNFs). The effect of nanotubes on the stabilization of the precursor and microstructure of the resultant CNFs were investigated using thermogravimetric analysis, transmission electron microscopy and Raman spectroscopy. It is demonstrated that the incorporated MWNTs reduce the activation energy of the oxidative stabilization of cellulose nanofibers from ∼230 to ∼180 kJ mol–1. They also increase the crystallite size, structural order, and electrical conductivity of the activated CNFs (ACNFs). The surface area of the ACNFs increased upon addition of nanotubes which protrude from the fiber leading to a rougher surface. The ACNFs were used as the electrodes of a supercapacitor. The electrochemical capacitance of the ACNF derived from pure cellulose nanofibers is demonstrated to be 105 F g–1 at a current density of 10 A g–1, which increases to 145 F g–1 upon the addition of 6% of MWNTs. PMID:24070254

  8. Interfacial Microstructure and Enhanced Mechanical Properties of Carbon Fiber Composites Caused by Growing Generation 1-4 Dendritic Poly(amidoamine) on a Fiber Surface.

    PubMed

    Gao, Bo; Zhang, Ruliang; Gao, Fucheng; He, Maoshuai; Wang, Chengguo; Liu, Lei; Zhao, Lifen; Cui, Hongzhi

    2016-08-23

    In an attempt to improve the mechanical properties of carbon fiber composites, propagation of poly(amidoamine) (PAMAM) dendrimers by in situ polymerization on a carbon fiber surface was performed. During polymerization processes, PAMAM was grafted on carbon fiber by repeated Michael addition and amidation reactions. The changes in surface microstructure and the chemical composition of carbon fibers before and after modification were investigated by atomic force microscopy, X-ray photoelectron spectroscopy, and Raman spectroscopy. All the results indicated that PAMAM was successfully grown on the carbon fiber surface. Such propagation could significantly increase the surface roughness and introduce sufficient polar groups onto the carbon fiber surface, enhancing the surface wettability of carbon fiber. The fractured surface of carbon fiber-reinforced composites showed a great enhancement of interfacial adhesion. Compared with those of desized fiber composites, the interlaminar shear strength and interfacial shear strength of PAMAM/fiber-reinforced composites showed increases of 55.49 and 110.94%, respectively. PMID:27472250

  9. Effect of Architecture on the Resistivity of Carbon Fiber Polymer Composites

    NASA Technical Reports Server (NTRS)

    Gaier, James R.; Opaluch, Amanda

    2005-01-01

    The electrical resistivity of carbon fiber laminar composites can be tailored by weave direction, fiber composition, resin composition, applied pressure, and fiber fraction. Although the weave direction was only found to be important in the case of high aspect ratio composites, the other factors were found to influence the resistivity generally. Most intriguing, the resistivity of composites with lamina of different fiber compositions follows a parallel resistor model. This opens the door for higher performance, lower cost composites to be fabricated from these mixed fiber composites.

  10. Effect of interfacial chemical bonding and surface topography on adhesion in carbon fiber/epoxy composites

    SciTech Connect

    Drzal, L.T.; Sugiura, N.; Hook, D. |

    1994-12-31

    A series of PAN-based IM6 carbon fibers having varying amounts of surface treatment were, pretreated with compounds representing the constituents encountered in epoxy composites to pre-react any groups on the fiber surface before composite fabrication in order to determine the effect of chemical bonding on fiber-matrix adhesion. Chemical bonding was quantified using XPS. Chemical bonding between reactive groups in amine cured epoxy matrices and the surface groups present on IN46 carbon fibers as a result of commercial surface treatments has been detected although the absolute amount of chemical bonding is low (1-3%). It was found that reaction with monofunctional epoxy groups having hydrocarbon functionalities blocked the surface from further reaction and reduced the adhesion that could be attained to its lowest value. Prereaction with difunctional amines had little effect on adhesion when compared to normal composite fabrication procedures. Prereaction with difunctional epoxy groups did enhance adhesion levels over the level attained in normal composite fabrication methods. These results showed that chemical bonding between epoxy and the carbon fiber surface could increases the adhesion between fiber and matrix about 25% while between the amino group and the carbon fiber surface about 15%. Quantitative measurements of the fiber surface microtopography were made with scanning tunneling microscopy. An increase in roughness was detected with increasing surface treatment. It was concluded that surface roughness also accounted for a significant increase in fiber-matrix adhesion.

  11. Preparation and characterization of porous carbon material-coated solid-phase microextraction metal fibers.

    PubMed

    Zhu, Fang; Guo, Jiaming; Zeng, Feng; Fu, Ruowen; Wu, Dingcai; Luan, Tiangang; Tong, Yexiang; Lu, Tongbu; Ouyang, Gangfeng

    2010-12-10

    Two kinds of porous carbon materials, including carbon aerogels (CAs), wormhole-like mesoporous carbons (WMCs), were synthesized and used as the coatings of solid-phase microextraction (SPME) fibers. By using stainless steel wire as the supporting core, six types of fibers were prepared with sol-gel method, direct coating method and direct coating plus sol-gel method. Headspace SPME experiments indicated that the extraction efficiencies of the CA fibers are better than those of the WMC fibers, although the surface area of WMCs is much higher than that of CAs. The sol-gel-CA fiber (CA-A) exhibited excellent extraction properties for non-polar compounds (BTEX, benzene, toluene, ethylbenzene, o-xylene), while direct-coated CA fiber (CA-B) presented the best performance in extracting polar compounds (phenols). The two CA fibers showed wide linear ranges, low detection limits (0.008-0.047μgL(-1) for BTEX, 0.15-5.7μgL(-1) for phenols) and good repeatabilities (RSDs less than 4.6% for BTEX, and less than 9.5% for phenols) and satisfying reproducibilities between fibers (RSDs less than 5.2% for BTEX, and less than 9.9% for phenols). These fibers were successfully used for the analysis of water samples from the Pearl River, which demonstrated the applicability of the home-made CA fibers. PMID:21074162

  12. As assessment of power system vulnerability to release of carbon fibers during commercial aviation accidents

    NASA Technical Reports Server (NTRS)

    Larocque, G. R.

    1980-01-01

    The vulnerability of a power distribution system in Bedford and Lexington, Massachusetts to power outages as a result of exposure to carbon fibers released in a commercial aviation accident in 1993 was examined. Possible crash scenarios at Logan Airport based on current operational data and estimated carbon fiber usage levels were used to predict exposure levels and occurrence probabilities. The analysis predicts a mean time between carbon fiber induced power outages of 2300 years with an expected annual consequence of 0.7 persons losing power. In comparison to historical outage data for the system, this represents a 0.007% increase in outage rate and 0.07% increase in consequence.

  13. Investigation of Structural Properties of Carbon-Epoxy Composites Using Fiber-Bragg Gratings

    NASA Technical Reports Server (NTRS)

    Grant, J.; Kaul, R.; Taylor, S.; Jackson, K.; Sharma, A.; Burdine, Robert V. (Technical Monitor)

    2002-01-01

    Fiber Bragg-gratings are embedded in carbon-epoxy laminates as well as bonded on the surface of cylindrical structures fabricated out of such composites. Structural properties of such composites is investigated. The measurements include stress-strain relation in laminates and Poisson's ratio in several specimens with varying orientation of the optical fiber Bragg-sensor with respect to the carbon fiber in an epoxy matrix. Additionally, Bragg gratings are bonded on the surface of cylinders fabricated out of carbon-epoxy composites and longitudinal and hoop strain on the surface is measured.

  14. Method of improving adhesion of carbon fibers with a polymeric matrix

    DOEpatents

    Vautard, Frederic; Ozcan, Soydan; Paulauskas, Felix Leonard

    2016-06-14

    A functionalized carbon fiber having covalently bound on its surface a partially cured epoxy or amine-containing sizing agent, wherein at least a portion of epoxide or amine groups in the sizing agent are available as uncrosslinked epoxide or amine groups, which corresponds to a curing degree of epoxide or amine groups of no more than about 0.6. Composites comprised of these functionalized carbon fibers embedded in a polymeric matrix are also described. Methods for producing the functionalized carbon fibers and composites thereof are also described.

  15. Analytical, Numerical and Experimental Examination of Reinforced Composites Beams Covered with Carbon Fiber Reinforced Plastic

    NASA Astrophysics Data System (ADS)

    Kasimzade, A. A.; Tuhta, S.

    2012-03-01

    In the article, analytical, numerical (Finite Element Method) and experimental investigation results of beam that was strengthened with fiber reinforced plastic-FRP composite has been given as comparative, the effect of FRP wrapping number to the maximum load and moment capacity has been evaluated depending on this results. Carbon FRP qualitative dependences have been occurred between wrapping number and beam load and moment capacity for repair-strengthen the reinforced concrete beams with carbon fiber. Shown possibilities of application traditional known analysis programs, for the analysis of Carbon Fiber Reinforced Plastic (CFRP) strengthened structures.

  16. Textile electrodes woven by carbon nanotube-graphene hybrid fibers for flexible electrochemical capacitors

    NASA Astrophysics Data System (ADS)

    Cheng, Huhu; Dong, Zelin; Hu, Chuangang; Zhao, Yang; Hu, Yue; Qu, Liangti; Chen, Nan; Dai, Liming

    2013-03-01

    Functional graphene-based fibers are promising as new types of flexible building blocks for the construction of wearable architectures and devices. Unique one-dimensional (1D) carbon nanotubes (CNTs) and 2D graphene (CNT/G) hybrid fibers with a large surface area and high electrical conductivity have been achieved by pre-intercalating graphene fibers with Fe3O4 nanoparticles for subsequent CVD growth of CNTs. The CNT/G hybrid fibers can be further woven into textile electrodes for the construction of flexible supercapacitors with a high tolerance to the repeated bending cycles. Various other applications, such as catalysis, separation, and adsorption, can be envisioned for the CNT/G hybrid fibers.Functional graphene-based fibers are promising as new types of flexible building blocks for the construction of wearable architectures and devices. Unique one-dimensional (1D) carbon nanotubes (CNTs) and 2D graphene (CNT/G) hybrid fibers with a large surface area and high electrical conductivity have been achieved by pre-intercalating graphene fibers with Fe3O4 nanoparticles for subsequent CVD growth of CNTs. The CNT/G hybrid fibers can be further woven into textile electrodes for the construction of flexible supercapacitors with a high tolerance to the repeated bending cycles. Various other applications, such as catalysis, separation, and adsorption, can be envisioned for the CNT/G hybrid fibers. Electronic supplementary information (ESI) available: Electrochemical measurement of graphene fibers. See DOI: 10.1039/c3nr00320e

  17. Carbon nano-chain and carbon nano-fibers based gas diffusion layers for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Kannan, Arunachala M.; Munukutla, Lakshmi

    Gas diffusion layers (GDL) for proton exchange membrane fuel cell have been developed using a partially ordered graphitized nano-carbon chain (Pureblack ® carbon) and carbon nano-fibers. The GDL samples' characteristics such as, surface morphology, surface energy, bubble-point pressure and pore size distribution were characterized using electron microscope, inverse gas chromatograph, gas permeability and mercury porosimetry, respectively. Fuel cell performance of the GDLs was evaluated using single cell with hydrogen/air at ambient pressure, 70 °C and 100% RH. The GDLs with combination of vapor grown carbon nano-fibers with Pureblack carbon showed significant improvement in mechanical robustness as well as fuel cell performance. The micro-porous layer of the GDLs as seen under scanning electron microscope showed excellent surface morphology showing the reinforcement with nano-fibers and the surface homogeneity without any cracks.

  18. Numerical simulation for influence of pulse width on the temperature field of unidirectional carbon fiber

    NASA Astrophysics Data System (ADS)

    Yuan, Boshi; Jin, Guangyong; Wei, Zhi; Wang, Di; Ma, Yao

    2014-12-01

    The unidirectional carbon fiber material is commonly used in the Carbon Fiber Reinforced Plastics (CFRP). The COMSOL Multiphysics finite element analysis software was utilized in this paper. And the 3D anisotropy model, which based on heat conduction equation, was established to simulate the temperature field of the carbon fiber irradiated by pulse laser. The research focused on the influences of the laser width on the material temperature field. The thermal analysis results indicated that during the process of irradiation, the temperature field distribution of the carbon fiber was different from the distribution of laser spot on the surface. The incident laser is Gauss laser, but the temperature field distribution presented oval. It resulted from the heat transfer coefficient of carbon fiber was different in the axial and in the radial. The temperature passed along the fiber axial faster than the radial. Under the condition of the laser energy density constant, and during the laser irradiation time, the depth of the carbon fiber temperature field increased with the pulse width increasing, and the area of the carbon fiber temperature field increased with the pulse width increasing, However, the temperature of the laser irradiated center showed a trend of decrease with the increasing of pulse width. The results showed that when the laser affection was constant, the laser energy affected on the carbon fiber per unit time was increased with the decrease of the pulse width. Due to the limits of the heat transfer coefficient of the material and laser irradiation time, the energy was injected in carbon fiber within a short time. With the reducing of the heat conduction area, the depth and the area of the temperature field would be also decreased. With the increase of pulse width, the time of energy injected in carbon fiber was increased, and the laser energy affected on the carbon fiber per unit time was decrease. With the heat conduction area increasing, the depth and

  19. Carbon-bonded carbon fiber insulation for radioisotope space power systems

    SciTech Connect

    Wei, G.C.; Robbins, J.M.

    1985-05-01

    A carbon-bonded carbon fiber (CBCF) insulation developed for a radioisotope heat source is made from chopped rayon fiber about 10 ..mu..m in diameter and 250 ..mu..m long, which is carbonized and bonded with phenolic resin particles. The CBCF is an excellent lightweight insulating material with a nominal density of 0.2 Mg/m/sup 3/ and a thermal conductivity of 0.24 W/(m-K) in vacuum at 2000/sup 0/C. Several attributes that make CBCF particularly suitable for the heat source application have been identified. These include light weight, low thermal conductivity, chemical compatibility, and high-temperature capabilities. The mechanical strength of CBCF insulation is satisfactory for the application. The basic fabrication technique was refined to eliminate undesirable large pores and cracks often present in materials fabricated by earlier techniques. Also, processing was scaled up to increase the fabrication rate by a factor of 10. The specific properties of the CBCF were tailored by adjusting material and processing variables to obtain the desired results. 22 references, 13 figures, 4 tables.

  20. Carbon-bonded carbon fiber insulation for radioisotope space power systems

    SciTech Connect

    Wei, G C; Robbins, J M

    1985-05-01

    A carbon-bonded carbon fiber (CBCF) insulation developed for a radioisotope heat source is made from chopped rayon fiber about 10..mu..m long, which is carbonized and bonded with phenolic resin particles. The CBCF is an excellent lightweight insulating material with a nominal density of 0.2 Mg/m/sup 3/ and a thermal conductivity of 0.24 W/(m-K) in vacuum at 2000/sup 0/C. (Several attributes that make CBCF particularly suitable for the heat source application have been identified.) These include light weight, low thermal conductivity, chemical compatibility, and hightemperature capabilities. The mechanical strength of CBCF insulation is satisfactory for the application. The basic fabrication technique was refined to eliminate undesirable large pores and cracks often present in materials fabricated by earlier techniques. Also, processing was scaled up to increase the fabrication rate by a factor of 10. The specific properties of the CBCF were tailored by adjusting material and processing variables to obtain the desired results.

  1. Properties of Multifunctional Hybrid Carbon Nanotube/Carbon Fiber Polymer Matrix Composites

    NASA Technical Reports Server (NTRS)

    Cano, Roberto J.; Kang, Jin Ho; Grimsley, Brian W.; Ratcliffe, James G.; Siochi, Emilie J.

    2016-01-01

    For aircraft primary structures, carbon fiber reinforced polymer (CFRP) composites possess many advantages over conventional aluminum alloys due to their light weight, higher strength- and stiffness-to-weight ratios, and low life-cycle maintenance costs. However, the relatively low electrical and thermal conductivities of CFRP composites fail to provide structural safety in certain operational conditions such as lightning strikes. Carbon nanotubes (CNT) offer the potential to enhance the multi-functionality of composites with improved thermal and electrical conductivity. In this study, hybrid CNT/carbon fiber (CF) polymer composites were fabricated by interleaving layers of CNT sheets with Hexcel® IM7/8852 prepreg. Resin concentrations from 1 wt% to 50 wt% were used to infuse the CNT sheets prior to composite fabrication. The interlaminar properties of the resulting hybrid composites were characterized by mode I and II fracture toughness testing. Fractographical analysis was performed to study the effect of resin concentration. In addition, multi-directional physical properties like thermal conductivity of the orthotropic hybrid polymer composite were evaluated.

  2. Relation between the synthesis conditions and the fine structure of fiber carbon

    NASA Astrophysics Data System (ADS)

    Tyumentsev, V. A.; Fazlitdinova, A. G.

    2016-03-01

    The fine structure of carbon fibers synthesized under various technological conditions is studied. It is found that the material of the fibers is heterogeneous and its component composition is determined by thermomechanical treatment conditions and the presence of a boron addition and depends on the angle of coherent-domain orientation φ with respect to the fiber axis. The detected dependences of the component composition of the fibers on the heat-treatment temperature and time and the angle of coherent-domain orientation with respect to the fiber axis suggest that the transition of the carbon material of the fibers into a more equilibrium state is likely to proceed through a number of metastable states.

  3. Rate dependent response and failure of a ductile epoxy and carbon fiber reinforced epoxy composite

    SciTech Connect

    Brown, Eric N; Rae, Philip J; Dattelbaum, Dana M; Stahl, David B

    2010-01-01

    An extensive characterization suite has been performed on the response and failure of a ductile epoxy 55A and uniaxial carbon fiber reinforced epoxy composite of IM7 fibers in 55A resin from the quasistatic to shock regime. The quasistatic and intermediate strain rate response, including elastic modulus, yield and failure have are characterized by quasistatic, SHPB, and DMA measurements as a function of fiber orientation and temperature. The high strain rate shock effect of fiber orientation in the composite and response of the pure resin are presented for plate impact experiments. It has previously been shown that at lower impact velocities the shock velocity is strongly dependent on fiber orientation but at higher impact velocity the in-plane and through thickness Hugoniots converge. The current results are compared with previous studies of the shock response of carbon fiber composites with more conventional brittle epoxy matrices. The spall response of the composite is measured and compared with quasistatic fracture toughness measurements.

  4. Dry Process for Making Polyimide/ Carbon-and-Boron-Fiber Tape

    NASA Technical Reports Server (NTRS)

    Belvin, Harry L.; Cano, Roberto J.; Johnston, Norman J.; Marchello, Joseph M.

    2003-01-01

    A dry process has been invented as an improved means of manufacturing composite prepreg tapes that consist of high-temperature thermoplastic polyimide resin matrices reinforced with carbon and boron fibers. Such tapes are used (especially in the aircraft industry) to fabricate strong, lightweight composite-material structural components. The inclusion of boron fibers results in compression strengths greater than can be achieved by use of carbon fibers alone. The present dry process is intended to enable the manufacture of prepreg tapes (1) that contain little or no solvent; (2) that have the desired dimensions, fiber areal weight, and resin content; and (3) in which all of the fibers are adequately wetted by resin and the boron fibers are fully encapsulated and evenly dispersed. Prepreg tapes must have these properties to be useable in the manufacture of high-quality composites by automated tape placement. The elimination of solvent and the use of automated tape placement would reduce the overall costs of manufacturing.

  5. Carbon aerogel composites prepared by ambient drying and using oxidized polyacrylonitrile fibers as reinforcements.

    PubMed

    Feng, Junzong; Zhang, Changrui; Feng, Jian; Jiang, Yonggang; Zhao, Nan

    2011-12-01

    Carbon fiber-reinforced carbon aerogel composites (C/CAs) for thermal insulators were prepared by copyrolysis of resorcinol-formaldehyde (RF) aerogels reinforced by oxidized polyacrylonitrile (PAN) fiber felts. The RF aerogel composites were obtained by impregnating PAN fiber felts with RF sols, then aging, ethanol exchanging, and drying at ambient pressure. Upon carbonization, the PAN fibers shrink with the RF aerogels, thus reducing the difference of shrinkage rates between the fiber reinforcements and the aerogel matrices, and resulting in C/CAs without any obvious cracks. The three point bend strength of the C/CAs is 7.1 ± 1.7 MPa, and the thermal conductivity is 0.328 W m(-1) K(-1) at 300 °C in air. These composites can be used as high-temperature thermal insulators (in inert atmospheres or vacuum) or supports for phase change materials in thermal protection system. PMID:22047011

  6. The scatter of mechanical values of carbon fiber composites and its causes. [statistical values of strength

    NASA Technical Reports Server (NTRS)

    Roth, S.

    1979-01-01

    The scatter of experimental data obtained in an investigation of the parameters of structural components was investigated. Strength parameters which are determined by the resin or the adhesion between fiber and resin were included. The statistical characteristics of the mechanical parameters of carbon fiber composites, and the possibilities which exist to reduce this scatter were emphasized. It is found that quality control tests of fiber and resin are important for such a reduction.

  7. Conductivity and Ambient Stability of Halogen-Doped Carbon Nanotube Fibers

    NASA Technical Reports Server (NTRS)

    Gaier, J. R.; Chirino, C. M.; Chen, M.; Waters, D. L.; Tran, Mai Kim; Headrick, R.; Young, C. C.; Tsentalovich, D.; Whiting, B.; Pasquali, M.; Waarbeek, Ron ter; Otto, Marcin J.

    2014-01-01

    Carbon nanotube fibers were fabricated using a variety of spinning conditions and post-spinning processing with the goal of creating a high-conductivity yet environmentally stable fiber. These fiber variants were then doped with bromine, iodine, iodine chloride, or iodine bromide and their electrical and microstructural properties were characterized. Environmentally stable compounds were synthesized with electrical conductivity greater than 50,000 Scm.

  8. High-resolution Brillouin analysis in a carbon-fiber-composite unmanned aerial vehicle model wing

    NASA Astrophysics Data System (ADS)

    Stern, Yonatan; London, Yosef; Preter, Eyal; Antman, Yair; Shlomi, Orel; Silbiger, Maayan; Adler, Gadi; Zadok, Avi

    2016-05-01

    Standard optical fibers are successfully embedded within a model wing of an unmanned aerial vehicle, constructed of carbon fiber and epoxy, during its production. Time-gated Brillouin optical correlation domain analysis along the embedded optical fibers is performed with a spatial resolution of 4 cm. Tests were carried out using a portable measurement setup prototype. The results represent an important step towards applications of high-resolution Brillouin analysis outside the research laboratory.

  9. Activation and Micropore Structure Determination of Activated Carbon-Fiber Composites

    SciTech Connect

    Jagtoyen, M.; Derbyshire, F.

    1999-04-23

    Previous work focused on the production of carbon fiber composites and subsequently activating them to induce adsorbent properties. One problem related to this approach is the difficulty of uniformly activating large composites. In order to overcome this problem, composites have been made from pre-activated fibers. The loss of surface area upon forming the composites after activation of the fibers was investigated. The electrical resistivity and strength of these composites were compared to those made by activation after forming. It was found that the surface area is reduced by about 35% by forming the composite from pre-activated fibers. However, the properties of the activated sample are very uniform: the variation in surface area is less than {+-}0.5%. So, although the surface area is somewhat reduced, it is believed that making composites from pre-activated fibers could be useful in applications where the BET surface area is not required to be very high. The strength of the composites produced from pre-activated fibers is lower than for composites activated after forming when the carbon burnoff is below 45%. For higher burnoffs, the strength of composites made with pre-activated fibers is as good or better. In both cases, there is a dramatic decrease in strength when the fiber:binder ratio is reduced below 4:1. The electrical resistivity is slightly higher for composites made from pre-activated fibers than for composites that are activated after forming, other parameters being constant (P-200 fibers, similar carbon burnoffs). For both types of composite the resistivity was also found to increase with carbon burnoff. This is attributed to breakage of the fiber causing shorter conductive paths. The electrical resistivity also increases when the binder content is lowered, which suggests that there are fewer solid contact points between the fibers.

  10. Preparation and properties of a novel iron-coated carbon fiber

    NASA Astrophysics Data System (ADS)

    Yang, Yi; Zhang, Baoshan; Xu, Weidong; Shi, Yingbing; Jiang, Zhengsheng; Zhou, Ningsheng; Gu, Benxing; Lu, Huaixian

    2003-01-01

    A novel iron-coated carbon fiber has been fabricated by electrochemical method. Magnetic properties, complex permeability, and complex permitivity have been measured. It is found that the sample has a low coercive force. By doping a few fibers to general absorbers (carbonyl iron), the complex permeability and permitivity of composites achieved a rise without the obvious increase of filling density. This result shows that the doping of fibers to general absorber will effectively decrease the thickness of the microwave absorption layer.

  11. Vulnerability of Quick Disconnect Connectors to Carbon Fibers

    NASA Technical Reports Server (NTRS)

    Meyers, J. A.

    1979-01-01

    Unprotected quick disconnect electrical connectors were exposed to fibers of 3mm, 7mm, and 12mm lengths. The average exposure to failure was determined. Results indicate that when the fiber length divided by the airgap is less than one, multiple fibers are required to bridge the gap, and the exposure time to failure rises rapidly.

  12. Thermal oxidation induced degradation of carbon fiber reinforced composites and carbon nanotube sheet enhanced fiber/matrix interface for high temperature aerospace structural applications

    NASA Astrophysics Data System (ADS)

    Haque, Mohammad Hamidul

    Recent increase in the use of carbon fiber reinforced polymer matrix composite, especially for high temperature applications in aerospace primary and secondary structures along with wind energy and automotive industries, have generated new challenges to predict its failure mechanisms and service life. This dissertation reports the experimental study of a unidirectional carbon fiber reinforced bismaleimide (BMI) composites (CFRC), an excellent candidate for high temperature aerospace components, undergoing thermal oxidation at 260 °C in air for over 3000 hours. The key focus of the work is to investigate the mechanical properties of the carbon fiber BMI composite subjected to thermal aging in three key aspects - first, studying its bulk flexural properties (in macro scale), second, characterizing the crack propagation along the fiber direction, representing the interfacial bonding strength between fiber and matrix (in micro scale), and third, introducing nano-structured materials to modify the interface (in nano scale) between the carbon fiber and BMI resin and mechanical characterization to study its influence on mitigating the aging effect. Under the first category, weight loss and flexural properties have been monitored as the oxidation propagates through the fiber/matrix interface. Dynamic mechanical analysis and micro-computed tomography analysis have been performed to analyze the aging effects. In the second category, the long-term effects of thermal oxidation on the delamination (between the composite plies) and debonding (between fiber and matrix) type fracture toughness have been characterized by preparing two distinct types of double cantilever beam specimens. Digital image correlation has been used to determine the deformation field and strain distribution around the crack propagation path. Finally the resin system and the fiber/matrix interface have been modified using nanomaterials to mitigate the degradations caused by oxidation. Nanoclay modified

  13. Research of fiber carbon dioxide sensing system based laser absorption spectrum

    NASA Astrophysics Data System (ADS)

    Wei, Yubin; Zhang, Tingting; Li, Yanfang; Zhao, Yanjie; Wang, Chang; Liu, Tongyu

    2012-02-01

    Carbon dioxide is one of the important gas need to be detected in coal mine safety. In the mine limited ventilation environment, Concentration of carbon dioxide directly affects the health of coal miners. Carbon dioxide is also one of important signature Gas in spontaneous combustion forecasting of coal goaf area, it is important to accurately detect concentration of carbon dioxide in coal goaf area. This paper proposed a fiber carbon dioxide online sensing system based on tunable diode laser spectroscopy. The system used laser absorption spectroscopy and optical fiber sensors combined, and a near-infrared wavelength 1608nm fiber-coupled distributed feedback laser (DFB) as a light source and a 7cm length gas cell, to achieve a high sensitivity concentration detection of carbon dioxide gas. The technical specifications of sensing system can basically meet the need of mine safety.

  14. Three-dimensional carbon fibers and method and apparatus for their production

    DOEpatents

    Muradov, Nazim Z.

    2012-02-21

    This invention relates to novel three-dimensional (3D) carbon fibers which are original (or primary) carbon fibers (OCF) with secondary carbon filaments (SCF) grown thereon, and, if desired, tertiary carbon filaments (TCF) are grown from the surface of SCF forming a filamentous carbon network with high surface area. The methods and apparatus are provided for growing SCF on the OCF by thermal decomposition of carbonaceous gases (CG) over the hot surface of the OCF without use of metal-based catalysts. The thickness and length of SCF can be controlled by varying operational conditions of the process, e.g., the nature of CG, temperature, residence time, etc. The optional activation step enables one to produce 3D activated carbon fibers with high surface area. The method and apparatus are provided for growing TCF on the SCF by thermal decomposition of carbonaceous gases over the hot surface of the SCF using metal catalyst particles.

  15. Environmental effects on the hybrid glass fiber/carbon fiber composites

    NASA Astrophysics Data System (ADS)

    Tsai, Yun-I.

    2009-12-01

    Fiber reinforced polymer composites (FRPCs) have been widely used to replace conventional metals due to the high specific strength, fatigue resistance, and light weight. In the power distribution industry, an advanced composites rod has been developed to replace conventional steel cable as the load-bearing core of overhead conductors. Such conductors, called aluminum conductor composite core (ACCC) significantly increases the transmitting efficiency of existing power grid system without extensive rebuilding expenses, while meeting future demand for electricity. In general, the service life of such overhead conductors is required to be at least 30 years. Therefore, the long-term endurance of the composite core in various environments must be well-understood. Accelerated aging by hygrothermal exposure was conducted to determine the effect of moisture on the glass fiber (GF)/carbon fiber (CF) hybrid composites. The influence of water immersion and humid air exposure on mechanical properties is investigated. Results indicated that immersion in water is the most severe environment for such hybrid GF/CF composites, and results in greater saturation and degradation of properties. When immersed directly in water, the hybrid GF/CF composites exhibit a moisture uptake behavior that is more complex than composite materials reinforced with only one type of fiber. The unusual diffusion behavior is attributed to a higher packing density of fibers at the annular GF/CF interface, which acts as a temporary moisture barrier. Moisture uptake leads to the mechanical and thermal degradation of such hybrid GF/CF composites. Findings presented here indicate that the degradation is a function of exposure temperature, time, and moisture uptake level. Results also indicate that such hybrid GF/CF composites recover short beam shear (SBS) strength and glass transition temperature (Tg) values comparable to pre-aged samples after removal of the absorbed moisture. In the hygrothermal environment

  16. Carbon fiber CVD coating by carbon nanostructured for space materials protection against atomic oxygen

    NASA Astrophysics Data System (ADS)

    Pastore, Roberto; Bueno Morles, Ramon; Micheli, Davide

    2016-07-01

    adhesion and durability in the environment. Though these coatings are efficient in protecting polymer composites, their application imposes severe constraints. Their thermal expansion coefficients may differ markedly from those of polymer composite substrates: as a result, cracks develop in the coatings on thermal cycling and AO can penetrate through them to the substrate. In addition to the technicalities of forming an effective barrier, such factors as cost, convenience of application and ease of repair are important considerations in the selection of a coating for a particular application. The latter issues drive the aerospace research toward the development of novel light composite materials, like the so called polymer nanocomposites, which are materials with a polymer matrix and a filler with at least one dimension less than 100 nanometers. Current interest in nanocomposites has been generated and maintained because nanoparticle-filled polymers exhibit unique combinations of properties not achievable with traditional composites. These combinations of properties can be achieved because of the small size of the fillers, the large surface area the fillers provide, and in many cases the unique properties of the fillers themselves. In particular, the carbon fiber-based polymeric composite materials are the basic point of interest: the aim of the present study is to find new solution to produce carbon fiber-based composites with even more upgraded performances. One intriguing strategy to tackle such an issue has been picked out in the coupling between the carbon fibers and the carbon nanostructures. That for two main reasons: first, carbon nanostructures have shown fancy potentialities for any kind of technological applications since their discovery, second, the chemical affinity between fiber and nanostructure (made of the same element) should be a likely route to approach the typical problems due to thermo-mechanical compatibility. This work is joined in such framework

  17. PAPER FIBERS AS A CARBON SOURCE FOR THE DE NOVO FORMATION OF POLYCHLORINATED DIOXINS AND FURANS

    EPA Science Inventory

    Formation of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzefurans (PCDDs/Fs) from carbons that were produced from pyrolysis of paper fibers and from a wood charcoal was investigated experimentally. Fibers obtained from a filter paper were pyrolyzed at 300 and 800 d...

  18. An assessment of national risk: General concepts and overall approach. [carbon fiber utilization in commercial aviation

    NASA Technical Reports Server (NTRS)

    Kalelkar, A. S.

    1979-01-01

    The analysis of risk presented by carbon fiber utilization in commercial aviation is reported. The discussion is presented in three parts: (1) general concepts; (2) overall approach; and (3) risk evaluation and perspective.

  19. Soliton Thulium-Doped Fiber Laser With Carbon Nanotube Saturable Absorber

    PubMed Central

    Kieu, K.; Wise, F. W.

    2011-01-01

    We report stabilization of a thulium–holmium codoped fiber soliton laser with a saturable absorber based on carbon nanotubes. The laser generates transform-limited 750-fs pulses with 0.5-nJ energy. PMID:21731403

  20. Circuit models for Salisbury screens made from unidirectional carbon fiber composite sandwich structures

    NASA Astrophysics Data System (ADS)

    Riley, Elliot J.; Lenzing, Erik H.; Narayanan, Ram M.

    2016-05-01

    Carbon fiber composite materials have many useful structural material properties. The electromagnetic perfor- mance of these materials is of great interest for future applications. The work presented in this paper deals with the construction of Salisbury screen microwave absorbers made from unidirectional carbon fiber composite sand- wich structures. Specifically, absorbers centered at 7.25 GHz and 12.56 GHz are investigated. Circuit models are created to match the measured performance of the carbon fiber Salisbury screens using a genetic algorithm to extract lumped element circuit values. The screens presented in this paper utilize unidirectional carbon fiber sheets in place of the resistive sheet utilized in the classic Salisbury screen. The theory, models, prototypes, and measurements of these absorbers are discussed.

  1. Soliton Thulium-Doped Fiber Laser With Carbon Nanotube Saturable Absorber.

    PubMed

    Kieu, K; Wise, F W

    2009-02-01

    We report stabilization of a thulium-holmium codoped fiber soliton laser with a saturable absorber based on carbon nanotubes. The laser generates transform-limited 750-fs pulses with 0.5-nJ energy. PMID:21731403

  2. NASA Invention of the year Award - 2004. The revolutionary unique braided carbon-fiber thermal barr

    NASA Technical Reports Server (NTRS)

    2005-01-01

    NASA Invention of the year Award - 2004. The revolutionary unique braided carbon-fiber thermal barrier is designed to with stand the extreme temperature environments in current and future solid rocket motors with application to industrial equipment

  3. X-ray photoelectron spectroscopic studies of carbon fiber surfaces. 22. Comparison between surface treatment of untreated and previously surface-treated fibers

    SciTech Connect

    Wang, Y.Q.; Viswanathan, H.; Audi, A.A.; Sherwood, P.M.A.

    2000-04-01

    IM7 PAN-based carbon fibers, with a proprietary surface treatment applied by the manufacturer, were analyzed by X-ray photoelectron spectroscopy (XPS). The surface treatment applied by the manufacturer was removed by heating in a vacuum. The fibers detreated in this manner were then subjected to electrochemical treatment. The electrochemical behavior of the as-received fibers and detreated fibers were measured and analyzed. When the same electrochemical treatment was applied to the as-received fibers with their commercial surface treatment intact, a different surface chemistry was observed for the detreated fibers. This study shows that the surface chemistry of treated fibers depends closely on the initial surface chemistry of the fibers and its detreatment. This work shows the importance of using untreated or detreated fibers as precursors for applying reproducible surface treatment so that one can understand and control the surface chemistry of fibers and their interfacial interaction in composites.

  4. Numerical and Experimental Investigations on Deep Drawing of G1151 Carbon Fiber Woven Composites

    NASA Astrophysics Data System (ADS)

    Gherissi, A.; Abbassi, F.; Ammar, A.; Zghal, A.

    2016-06-01

    This study proposes to simulate the deep drawing on carbon woven composites in order to reduce the manufacturing cost and waste of composite material during the stamping process, The multi-scale anisotropic approach of woven composite was used to develop a finite element model for simulating the orientation of fibers accurately and predicting the deformation of composite during mechanical tests and forming process. The proposed experimental investigation for bias test and hemispherical deep drawing process is investigated in the G1151 Interlock. The mechanical properties of carbon fiber have great influence on the deformation of carbon fiber composites. In this study, shear angle-displacement curves and shear load-shear angle curves were obtained from a bias extension test. Deep drawing experiments and simulation were conducted, and the shear load-displacement curves under different forming depths and shear angle-displacement curves were obtained. The results showed that the compression and shear between fibers bundles were the main deformation mechanism of carbon fiber woven composite, as well as the maximum shear angle for the composites with G1151 woven fiber was 58°. In addition, during the drawing process, it has been found that the forming depth has a significant influence on the drawing force. It increases rapidly with the increasing of forming depth. In this approach the suitable forming depth deep drawing of the sheet carbon fiber woven composite was approximately 45 mm.

  5. Repairable Woven Carbon Fiber Composites with Full Recyclability Enabled by Malleable Polyimine Networks.

    PubMed

    Taynton, Philip; Ni, Huagang; Zhu, Chengpu; Yu, Kai; Loob, Samuel; Jin, Yinghua; Qi, H Jerry; Zhang, Wei

    2016-04-20

    Carbon-fiber reinforced composites are prepared using catalyst-free malleable polyimine networks as binders. An energy neutral closed-loop recycling process has been developed, enabling recovery of 100% of the imine components and carbon fibers in their original form. Polyimine films made using >21% recycled content exhibit no loss of mechanical performance, therefore indicating all of the thermoset composite material can be recycled and reused for the same purpose. PMID:26875745

  6. Quasi-Static Indentation Analysis of Carbon-Fiber Laminates.

    SciTech Connect

    Briggs, Timothy; English, Shawn Allen; Nelson, Stacy Michelle

    2015-12-01

    A series of quasi - static indentation experiments are conducted on carbon fiber reinforced polymer laminates with a systematic variation of thicknesses and fixture boundary conditions. Different deformation mechanisms and their resulting damage mechanisms are activated b y changing the thickn ess and boundary conditions. The quasi - static indentation experiments have been shown to achieve damage mechanisms similar to impact and penetration, however without strain rate effects. The low rate allows for the detailed analysis on the load response. Moreover, interrupted tests allow for the incremental analysis of various damage mechanisms and pr ogressions. The experimentally tested specimens are non - destructively evaluated (NDE) with optical imaging, ultrasonics and computed tomography. The load displacement responses and the NDE are then utilized in numerical simulations for the purpose of model validation and vetting. The accompanying numerical simulation work serves two purposes. First, the results further reveal the time sequence of events and the meaning behind load dro ps not clear from NDE . Second, the simulations demonstrate insufficiencies in the code and can then direct future efforts for development.

  7. [Design and study of carbon fiber tracheal prosthesis].

    PubMed

    Qi, L; Liu, D; Han, Z; Wang, F

    1998-12-01

    32 healty adult dogs were selected for this experiment. 10 of them were subjected to the tracheal biomechanics test using indices including the relation between stretcher ratio (lambda) and stress (T), the squeeze stress (delta jy) of medical silk thread on trachea, the side stress (Ts) inducing the tracheal collapse, the functional maximum angle (psi max) of tracheal, and the sever area torsion angle (theta max) of tracheal functional maximum curved. According to the indices measured, two types of tracheal prosthesis were designed, and were made of carbon fiber and silicon. They were the straight tube type tracheal prosthesis and the bifurcate type tracheal prosthesis. The straight tube type tracheal prosthesis was studied with a design of two groups comprising a total of 11 dogs. In the experiment group (n = 6), the outer surface of the tube was not coated with silicon, the average survival period was 379.8 days. In the control group (n = 5), the outer surface of the tube was coated with silicon, the average survival period was 90.4 days. The bifurcate type tracheal prosthesis was studied in 11 dogs, the average survival period was 4.32 days. The main causes of death in the experiment were infection and anastomotic dehiscent. PMID:12552773

  8. Carbon Fiber Strand Tensile Failure Dynamic Event Characterization

    NASA Technical Reports Server (NTRS)

    Johnson, Kenneth L.; Reeder, James

    2016-01-01

    There are few if any clear, visual, and detailed images of carbon fiber strand failures under tension useful for determining mechanisms, sequences of events, different types of failure modes, etc. available to researchers. This makes discussion of physics of failure difficult. It was also desired to find out whether the test article-to-test rig interface (grip) played a part in some failures. These failures have nothing to do with stress rupture failure, thus representing a source of waste for the larger 13-00912 investigation into that specific failure type. Being able to identify or mitigate any competing failure modes would improve the value of the 13-00912 test data. The beginnings of the solution to these problems lay in obtaining images of strand failures useful for understanding physics of failure and the events leading up to failure. Necessary steps include identifying imaging techniques that result in useful data, using those techniques to home in on where in a strand and when in the sequence of events one should obtain imaging data.

  9. Enrichment of ventilation air methane (VAM) with carbon fiber composites.

    PubMed

    Bae, Jun-Seok; Su, Shi; Yu, Xin Xiang

    2014-05-20

    Treatment of ventilation air methane (VAM) with cost-effective technologies has been an ongoing challenge due to its high volumetric flow rate with low and variable methane concentrations. In this work, honeycomb monolithic carbon fiber composites were developed and employed to capture VAM with a large-scale test unit at various conditions such as VAM concentration, ventilation air (VA) flow rate, temperature, and purging fluids. Regardless of inlet VAM concentrations, methane was captured at almost 100%. To regenerate the composites, the initial vacuum swing followed by combined temperature and vacuum swing adsorption (TVSA) was applied. It was found that initial vacuum swing is a control step for the final methane concentration having 5 or 11 times the VAM enrichment by one-step adsorption, which is, to our knowledge, the best performance achieved in VAM enrichment technologies worldwide. Five-time enriched VAM can be utilized as a principle fuel for lean burn turbine. Also, it can be further enriched by second step adsorption to more than 25% which then can be used for commercially available gas engines. In this way, the final product can be out of the methane explosive range (5-15%). PMID:24787090

  10. Experimental determinations of the eigenmodes for composite bars made with carbon and Kevlar-carbon fibers

    NASA Astrophysics Data System (ADS)

    Miriţoiu, C. M.; Stănescu, M. M.; Burada, C. O.; Bolcu, D.; Roşca, V.

    2015-11-01

    For modal identification, the single-point excitation method has been widely used in modal tests and it consists in applying a force in a given point and recording the vibratory structure response in all interest points, including the excitation point. There will be presented the experimental recordings for the studied bars (with Kevlar-carbon or carbon fibers), the frequency response function in Cartesian and polar coordinates. By using the frequency response functions we determine the eigenparameters for each bar. We present the final panel of the eigenmodes (with the damping factors, eigenfrequencies and critical damping) for each considered bar. Using the eigenfrequency of the first determined eigenmode, the bars stiffness has been determined. The presented bars can be used in practical engineering for: car or bus body parts, planes body parts, bullet-proof vests, reinforcements for sandwich beams, and so on.

  11. Nomex-derived activated carbon fibers as electrode materials in carbon based supercapacitors

    NASA Astrophysics Data System (ADS)

    Leitner, K.; Lerf, A.; Winter, M.; Besenhard, J. O.; Villar-Rodil, S.; Suárez-García, F.; Martínez-Alonso, A.; Tascón, J. M. D.

    Electrochemical characterization has been carried out for electrodes prepared of several activated carbon fiber samples derived from poly (m-phenylene isophthalamide) (Nomex) in an aqueous solution. Depending on the burn-off due to activation the BET surface area of the carbons was in the order of 1300-2800 m 2 g -1, providing an extensive network of micropores. Their capability as active material for supercapacitors was evaluated by using cyclic voltammetry and impedance spectroscopy. Values for the capacitance of 175 F g -1 in sulfuric acid were obtained. Further on, it was observed that the specific capacitance and the performance of the electrode increase significantly with increasing burn-off degree. We believe that this fact can be attributed to the increase of surface area and porosity with increasing burn-off.

  12. Interfacial engineering of the interphase between carbon fibers and vinyl ester resin

    NASA Astrophysics Data System (ADS)

    Xu, Lanhong

    Vinyl ester resins have been extensively used for the manufacture of low cost high performance composites. Carbon fibers are important reinforcement materials. The use of vinyl ester composites reinforced with carbon fibers requires an improvement in the fiber/matrix adhesion levels. The objectives of this study were to gain an understanding of the factors controlling interfacial adhesion between carbon fibers and vinyl ester resin; to model the contributions of the factors controlling fiber/matrix adhesion; and to provide an engineered and optimized interface between carbon fiber and vinyl ester for tailoring structurally efficient carbon fiber/vinyl ester composites. This work consists of three parts. Part I. A partially cross-linked DGEBA epoxy polymer sizing placed onto carbon fiber surface was found to be a beneficial interphase between the carbon fiber and vinyl ester resin resulting in an increase in fiber-matrix adhesion. The adhesion was evaluated as interfacial shear strength (IFSS) with micro-indentation. Nano-indentation and nano-scratch technique were used to investigate the gradient between this epoxy sizing and vinyl ester resin. An optimized thickness of this sizing was found and the mechanism by which this sizing improved adhesion was also investigated. A set of 2-D non-linear finite element models was set up for simulation of the micro-indentation process and consistent results were found between the experimental data and numerical results. It was found that the epoxy sizing formed more chemical bonds with the surface of the carbon fiber reinforcement and an interpenetrating interphase with the vinyl ester resin. The resulting interphase between vinyl ester matrix and epoxy sizing reduced the residual stress caused by the volume shrinkage of the vinyl ester after curing. Part II. Since it is known that the carbon fiber surface can interfere with the vinyl ester polymerization, the effects of preferential adsorption of the catalysts and styrene on

  13. A simplified method for selecting a carbon-fiber electrode in pulse voltammetry.

    PubMed

    Liao, B Y; Lio, H P; Wang, C Y; Young, M S; Ho, M T; Lin, M T

    1993-12-01

    A method for selecting a usable carbon-fiber electrode using the equivalent resistance and capacitance is presented. This method uses an instrument with a PC-based look-up table for measuring the electrical characteristics of a carbon-fiber electrode in pulse voltammetry. Using this instrument, the equivalent resistance and capacitance of the carbon-fiber electrode in saturated sodium chloride solution can be obtained. This instrument includes a decade resistance box, a peak current detection and hold circuit, a half peak comparator and a decay duration counter. A look-up table is established by using RC circuits to emulate the electrochemical reaction of the carbon-fiber electrode in pulse voltammetry. The equivalent resistance is obtained from the decade resistance box according to Kirchhoff's law. Then the equivalent capacitance is determined from the decay duration counter reading and equivalent resistance with the look-up table via a PC interpolation program. After obtaining the equivalent resistance and capacitance of an electrode, the values are compared with the usable thresholds. This method provides an effective quality evaluation index of carbon-fiber electrode for the user in order to reduce electrode-induced experimental failure. The method is also available for other kinds of carbon-fiber electrodes as long as their look-up table and desired thresholds are established. PMID:8152240

  14. Effect of different dispersants in compressive strength of carbon fiber cementitious composites

    NASA Astrophysics Data System (ADS)

    Lestari, Yulinda; Bahri, Saiful; Sugiarti, Eni; Ramadhan, Gilang; Akbar, Ari Yustisia; Martides, Erie; Khaerudini, Deni S.

    2013-09-01

    Carbon Fiber Cementitious Composites (CFCC) is one of the most important materials in smart concrete applications. CFCC should be able to have the piezoresistivity properties where its resistivity changes when there is applied a stress/strain. It must also have the compressive strength qualification. One of the important additives in carbon fiber cementitious composites is dispersant. Dispersion of carbon fiber is one of the key problems in fabricating piezoresistive carbon fiber cementitious composites. In this research, the uses of dispersants are methylcellulose, mixture of defoamer and methylcellulose and superplasticizer based polycarboxylate. The preparation of composite samples is similar as in the mortar technique according to the ASTM C 109/109M standard. The additives material are PAN type carbon fibers, methylcellulose, defoamer and superplasticizer (as water reducer and dispersant). The experimental testing conducts the compressive strength and resistivity at various curing time, i.e. 3, 7 and 28 days. The results obtained that the highest compressive strength value in is for the mortar using superplasticizer based polycarboxylate dispersant. This also shown that the distribution of carbon fiber with superplasticizer is more effective, since not reacting with the cementitious material which was different from the methylcellulose that creates the cement hydration reaction. The research also found that the CFCC require the proper water cement ratio otherwise the compressive strength becomes lower.

  15. High Per formance and Flexible Supercapacitors based on Carbonized Bamboo Fibers for Wide Temperature Applications.

    PubMed

    Zequine, Camila; Ranaweera, C K; Wang, Z; Singh, Sweta; Tripathi, Prashant; Srivastava, O N; Gupta, Bipin Kumar; Ramasamy, K; Kahol, P K; Dvornic, P R; Gupta, Ram K

    2016-01-01

    High performance carbonized bamboo fibers were synthesized for a wide range of temperature dependent energy storage applications. The structural and electrochemical properties of the carbonized bamboo fibers were studied for flexible supercapacitor applications. The galvanostatic charge-discharge studies on carbonized fibers exhibited specific capacity of ~510F/g at 0.4 A/g with energy density of 54 Wh/kg. Interestingly, the carbonized bamboo fibers displayed excellent charge storage stability without any appreciable degradation in charge storage capacity over 5,000 charge-discharge cycles. The symmetrical supercapacitor device fabricated using these carbonized bamboo fibers exhibited an areal capacitance of ~1.55 F/cm(2) at room temperature. In addition to high charge storage capacity and cyclic stability, the device showed excellent flexibility without any degradation to charge storage capacity on bending the electrode. The performance of the supercapacitor device exhibited ~65% improvement at 70 °C compare to that at 10 °C. Our studies suggest that carbonized bamboo fibers are promising candidates for stable, high performance and flexible supercapacitor devices. PMID:27546225

  16. Lignin-Derived Carbon Fiber as a Co-Product of Refining Cellulosic Biomass

    SciTech Connect

    Langholtz, Matthew H.; Downing, Mark; Graham, Robin Lambert; Baker, Fred S.; Compere, Alicia L.; William L. Griffith; Boeman, Raymond G.; Keller, Martin

    2014-01-15

    Lignin by-products from biorefineries has the potential to provide a low-cost alternative to petroleum-based precursors to manufacture carbon fiber, which can be combined with a binding matrix to produce a structural material with much greater specific strength and specific stiffness than conventional materials such as steel and aluminum. The market for carbon fiber is universally projected to grow exponentially to fill the needs of clean energy technologies such as wind turbines and to improve the fuel economies in vehicles through lightweighting. In addition to cellulosic biofuel production, lignin-based carbon fiber production coupled with biorefineries may provide $2,400 to $3,600 added value dry Mg-1 of biomass for vehicle applications. Compared to producing ethanol alone, the addition of lignin-derived carbon fiber could increase biorefinery gross revenue by 30% to 300%. Using lignin-derived carbon fiber in 15 million vehicles per year in the US could reduce fossil fuel consumption by 2-5 billion liters year-1, reduce CO2 emissions by about 6.7 million Mg year-1, and realize fuel savings through vehicle lightweighting of $700 to $1,600 per Mg biomass processed. The value of fuel savings from vehicle lightweighting becomes economical at carbon fiber price of $6.60 kg-1 under current fuel prices, or $13.20 kg-1 under fuel prices of about $1.16 l-1.

  17. Effect of Hybrid Surface Modifications on Tensile Properties of Polyacrylonitrile- and Pitch-Based Carbon Fibers

    NASA Astrophysics Data System (ADS)

    Naito, Kimiyoshi

    2016-05-01

    Recent interest has emerged in techniques that modify the surfaces of carbon fibers, such as carbon nanotube (CNT) grafting or polymer coating. Hybridization of these surface modifications has the potential to generate highly tunable, high-performance materials. In this study, the mechanical properties of surface-modified polyacrylonitrile (PAN)-based and pitch-based carbon fibers were investigated. Single-filament tensile tests were performed for fibers modified by CNT grafting, dipped polyimide coating, high-temperature vapor deposition polymerized polyimide coating, grafting-dipping hybridization, and grafting-vapor deposition hybridization. The Weibull statistical distributions of the tensile strengths of the surface-modified PAN- and pitch-based carbon fibers were examined. All surface modifications, especially hybrid modifications, improved the tensile strengths and Weibull moduli of the carbon fibers. The results exhibited a linear relationship between the Weibull modulus and average tensile strength on a log-log scale for all surface-modified PAN- and pitch-based carbon fibers.

  18. Self-diagnosis of structures strengthened with hybrid carbon-fiber-reinforced polymer sheets

    NASA Astrophysics Data System (ADS)

    Wu, Z. S.; Yang, C. Q.; Harada, T.; Ye, L. P.

    2005-06-01

    The correlation of mechanical and electrical properties of concrete beams strengthened with hybrid carbon-fiber-reinforced polymer (HCFRP) sheets is studied in this paper. Two types of concrete beams, with and without reinforcing bars, are strengthened with externally bonded HCFRP sheets, which have a self-structural health monitoring function due to the electrical conduction and piezoresistivity of carbon fibers. Parameters investigated include the volume fractions and types of carbon fibers. According to the investigation, it is found that the hybridization of uniaxial HCFRP sheets with several different types of carbon fibers is a viable method for enhancing the mechanical properties and obtaining a built-in damage detection function for concrete structures. The changes in electrical resistance during low strain ranges before the rupture of carbon fibers are generally smaller than 1%. Nevertheless, after the gradual ruptures of carbon fibers, the electrical resistance increases remarkably with the strain in a step-wise manner. For the specimens without reinforcing bars, the electrical behaviors are not stable, especially during the low strain ranges. However, the electrical behaviors of the specimens with reinforcing bars are relatively stable, and the whole range of self-sensing function of the HCFRP-strengthened RC structures has realized the conceptual design of the HCFRP sensing models and is confirmed by the experimental investigations. The relationships between the strain/load and the change in electrical resistance show the potential self-monitoring capacity of HCFRP reinforcements used for strengthening concrete structures.

  19. Risk to the public from carbon fibers released in civil aircraft accidents

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Because carbon fibers are strong, stiff, and lightweight, they are attractive for use in composite structures. Because they also have high electrical conductivity, free carbon fibers settling on electrical conductors can cause malfunctions. If released from the composite by burning, the fibers may become a hazard to exposed electrical and electronic equipment. As part of a Federal study of the potential hazard associated with the use of carbon fibers, NASA assessed the public risk associated with crash fire accidents of civil aircraft. The NASA study projected a dramatic increase in the use of carbon composites in civil aircraft and developed technical data to support the risk assessment. Personal injury was found to be extremely unlikely. In 1993, the year chosen as a focus for the study, the expected annual cost of damage caused by released carbon fibers is only $1000. Even the worst-case carbon fiber incident simulated (costing $178,000 once in 34,000 years) was relatively low-cost compared with the usual air transport accident cost. On the basis of these observations, the NASA study concluded that exploitation of composites should continue, that additional protection of avionics is unnecessary, and that development of alternate materials specifically to overcome this problem is not justified.

  20. High Per formance and Flexible Supercapacitors based on Carbonized Bamboo Fibers for Wide Temperature Applications

    PubMed Central

    Zequine, Camila; Ranaweera, C. K.; Wang, Z.; Singh, Sweta; Tripathi, Prashant; Srivastava, O. N.; Gupta, Bipin Kumar; Ramasamy, K.; Kahol, P. K.; Dvornic, P. R.; Gupta, Ram K.

    2016-01-01

    High performance carbonized bamboo fibers were synthesized for a wide range of temperature dependent energy storage applications. The structural and electrochemical properties of the carbonized bamboo fibers were studied for flexible supercapacitor applications. The galvanostatic charge-discharge studies on carbonized fibers exhibited specific capacity of ~510F/g at 0.4 A/g with energy density of 54 Wh/kg. Interestingly, the carbonized bamboo fibers displayed excellent charge storage stability without any appreciable degradation in charge storage capacity over 5,000 charge-discharge cycles. The symmetrical supercapacitor device fabricated using these carbonized bamboo fibers exhibited an areal capacitance of ~1.55 F/cm2 at room temperature. In addition to high charge storage capacity and cyclic stability, the device showed excellent flexibility without any degradation to charge storage capacity on bending the electrode. The performance of the supercapacitor device exhibited ~65% improvement at 70 °C compare to that at 10 °C. Our studies suggest that carbonized bamboo fibers are promising candidates for stable, high performance and flexible supercapacitor devices. PMID:27546225

  1. Fracture Toughness of Carbon Fiber Composites Containing Various Fiber Sizings and a Puncture Self-Healing Thermoplastic Matrix

    NASA Technical Reports Server (NTRS)

    Cano, Roberto J.; Grimsley, Brian W.; Ratcliffe, James G.; Gordon, Keith L.; Smith, Joseph G.; Siochi, Emilie J.

    2015-01-01

    Ongoing efforts at NASA Langley Research Center (LaRC) have resulted in the identification of several commercially available thermoplastic resin systems which self-heal after ballistic impact and through penetration. One of these resins, polybutylene graft copolymer (PBg), was selected as a matrix for processing with unsized carbon fibers to fabricate reinforced composites for further evaluation. During process development, data from thermo-physical analyses was utilized to determine a processing cycle to fabricate laminate panels, which were analyzed by photo microscopy and acid digestion. The process cycle was further optimized based on these results to fabricate panels for mechanical property characterization. The results of the processing development effort of this composite material, as well as the results of the mechanical property characterization, indicated that bonding between the fiber and PBg was not adequate. Therefore, three sizings were investigated in this work to assess their potential to improve fiber/matrix bonding compared to previously tested unsized IM7 fiber. Unidirectional prepreg was made at NASA LaRC from three sized carbon fibers and utilized to fabricate test coupons that were tested in double cantilever beam configurations to determine GIc fracture toughness.

  2. The potential for damage from the accidental release of conductive carbon fibers from aircraft composites

    NASA Technical Reports Server (NTRS)

    Bell, V. L.

    1980-01-01

    Carbon and graphite fibers are known to be electrically conductive. The rapidly accelerating use of carbon fibers as the reinforcement in filamentary composite materials brought up the possibility of accidental release of carbon fibers from the burning of crashed commercial airliners with carbon composite parts. Such release could conceivably cause widespread damage to electrical and electronic equipment. The experimental and analytical results of a comprehensive investigation of the various elements necessary to assess the extent of such potential damage in terms of annual expected costs and maximum losses at low probabilities of occurrence are presented. A review of NASA materials research program to provide alternate or modified composite materials to overcome any electrical hazards from the use of carbon composites in aircraft structures is described.

  3. Mechanical properties of long carbon fiber reinforced thermoplastic (LFT) at elevated temperature

    NASA Astrophysics Data System (ADS)

    Wang, Qiushi

    Long fiber reinforced thermoplastics (LFT) possess high specific modulus and strength, superior damage tolerance and fracture toughness and have found increasing use in transportation, military, and aerospace applications. However, one of the impediments to utilizing these materials is the lack of performance data in harsh conditions, especially at elevated temperature. In order to quantify the effect of temperature on the mechanical properties of carbon fiber reinforced thermoplastic composites, carbon fiber PAA composite plates containing 20% and 30% carbon fiber were produced using extrusion/compression molding process and tested at three representative temperatures, room temperature (RT 26°C), middle temperature (MID 60°C) and glass transition temperature (Tg 80°C). A heating chamber was designed and fabricated for the testing at elevated temperature. As temperature increases, flexural modulus, flexural strength, tensile modulus and tensile strength decrease. The highest reduction observed in stiffness (modulus) values of 30% CF/PAA at Tg in the 00 orientation is 75%. The reduction values were larger for the transverse (perpendicular to flow direction) samples than the longitudinal (flow direction) samples. The property reduction in 30% CF/PAA is larger than 20% CF/PAA. Furthermore, an innovative method was developed to calculate the fiber content in carbon fiber reinforced composites by burning off the neat resin and sample in a tube furnace. This method was proved to be accurate (within 1.5 wt. % deviation) by using burning off data obtained from CF/Epoxy and CF/Vinyl Ester samples. 20% and 30% carbon/PAA samples were burned off and carbon fiber content was obtained using this method. The results of the present study will be helpful in determining the end-user applications of these composite materials. Keywords: Long Carbon Fibers, Elevated Temperature, Mechanical Properties, Burn off Test.

  4. High-rate fabrication methods for carbon fiber-reinforced composites

    SciTech Connect

    Fanter, D.L.; Strandburg, Del.B.; Dry, A.C.

    1996-12-31

    Carbon fiber reinforced composites (CFRCs) were developed for highly weight-critical aerospace applications. During the 25-year history of CFRCs, reduced costs of carbon fiber and fabrication methods have broadened the applications of CFRCs. Improved fabrication methods coupled with continued cost reductions of carbon fiber are enabling the next application areas of CFRC applications: civil construction and transportation. Carbon fiber-reinforced concrete provides increased strength and earthquake resistance to civil structures. Transportation applications, driven by new mandates for fuel economy and air quality, represent a huge market for strong, light CFRCs. Both of these new CFRC application areas are dependent upon the development of high-rate, low-cost fabrication methods to meet the demands for rapid, economical construction of large structures. This paper reports the development of two high-rate fabrication methods for producing economical structural composites for civil construction and transportation. Carbon-epoxy tubes for composite-confined concrete civil structures were formed by filament winding large, 320,000 filament, carbon fiber strands. This large-strand filament-winding method builds CFRC structures at rates of over 200 pounds of carbon fiber per hour, Continuous Resin Transfer Molding (CRTM{trademark}) produces constant cross-section composite beams from woven or stitched fiber preforms, fiber tows, and injected resin. Composite channels produced by CRTM{trademark} are being evaluated as replacement for steel channel sections commonly used in truck frame rails. These composite beams represent a weight savings of up to 400 lbs per truck -- a savings that translates directly into payload.

  5. High-frequency components made of carbon-fiber reinforced plastics for satellite payloads

    NASA Astrophysics Data System (ADS)

    Saulich, G.

    1981-06-01

    The design and the material characteristics of carbon-fiber reinforced plastics (CFRP) are discussed, taking into account characteristic data for various types of fibers and details of material construction. Waveguide filters made of carbon-fiber reinforced plastics are considered. These filters are used in satellite transponders in connection with the high resonator quality required. Attention is given to tubes and plates of CFRF, aspects of metallization, and adhesive bonding. Reflector antennas of CFRP are discussed, taking into account the design of CFRP reflectors, the reflection characteristics of CFRP reflectors, CFRP laminate characteristics, reflector coatings, and selection criteria for the design of CFRP reflectors.

  6. Research on the melt impregnation of continuous carbon fiber reinforced nylon 66 composites

    NASA Astrophysics Data System (ADS)

    Jia, M. Y.; Li, C. X.; Xue, P.; Chen, K.; Chen, T. H.

    2016-07-01

    Impregnation mold of continuous carbon fiber reinforced thermoplastic composites was designed and built in the article. Based on the theory of fluid mechanics and Darcy's law, a model of the melt impregnation was also established. The influences of fiber bundle width and impregnation pins’ diameter on the impregnation degree were studied by numerical simulation. Continuous carbon fiber reinforced nylon 66 composites were prepared. The effects of coated angle and impregnation mold temperature on the mechanical properties of the composites were also described.The agreement between the experimental data and prediction by the model was found to be satisfactory.

  7. Thermophysical ESEM and TEM Characterization of Carbon Fibers CTE, Spectroscopy and Roughness Studies at High Temperatures

    NASA Technical Reports Server (NTRS)

    Ochoa, Ozden O.

    2004-01-01

    Accurate determination of the transverse properties of carbon fibers is important for assessment and prediction of local material as well as global structural response of composite components. However the measurements are extremely difficult due to the very small diameters of the fibers (few microns only) and must be conducted within a microscope. In this work, environmental scanning electron microscope (ESEM) and transmission electron microscope (TEM) are used to determine the transverse coefficient of thermal expansion of different carbon fibers as a function of temperature.

  8. Mixed polyvalent-monovalent metal coating for carbon-graphite fibers

    NASA Technical Reports Server (NTRS)

    Harper-Tervet, J.; Tervet, F. W.; Humphrey, M. F. (Inventor)

    1982-01-01

    An improved coating of gasification catalyst for carbon-graphite fibers is provided comprising a mixture of a polyvalent metal such as calcium and a monovalent metal such as lithium. The addition of lithium provides a lighter coating and a more flexible coating when applied to a coating of a carboxyl containing resin such as polyacrylic acid since it reduces the crosslink density. Furthermore, the presence of lithium provides a glass-like substance during combustion which holds the fiber together resulting in slow, even combustion with much reduced evolution of conductive fragments. The coated fibers are utilized as fiber reinforcement for composites.

  9. Reciprocating sliding wear characteristics of copper-carbon fiber composites

    NASA Technical Reports Server (NTRS)

    Kuniya, Keiichi; Arakawa, Hideo; Namekawa, Takashi

    1988-01-01

    The effect of fiber orientation and alloy composition on the reciprocating sliding wear behavior of Cu-C fiber composite was studied. The wear volume was smaller than that of Cu alloys. The wear volume increased with increasing sliding load and volume fraction of C fibers above 30 volume percent. The effectiveness of fiber orientation in decreasing the wear volume was the highest for random orientation, medium in the direction perpendicular to the fiber direction, and lowest in the fiber direction. The wear volume was decreased by the addition of Sn and Zr. However, the additions did not achieve isotropic wear characteristics of the composite. Isotropic wear was obtained by the addition of C powder. Isotropic and decreased composite wear were attained by adding Zr and C powder together.

  10. Conversion of lignin precursors to carbon fibers with nanoscale graphitic domains

    SciTech Connect

    Chatterjee, Sabornie; Jones, Eric B; Clingenpeel, Amy; McKenna, Amy; Rios, Orlando; McNutt, Nicholas W; Keffer, David J.; Johs, Alexander

    2014-08-04

    Lignin is one of the most abundant and inexpensive natural biopolymers. It can be efficiently converted to low cost carbon fiber, monolithic structures or powders that could be used directly in the production of anodes for lithium-ion batteries. In this work, we report processing parameters relevant for the conversion of lignin precursors into electrochemically active carbon fibers, the impact of lignin precursor modification on melt processing and the microstructure of the final carbon material. The conversion process encompasses melt spinning of the lignin precursor, oxidative stabilization and a low temperature carbonization step in a nitrogen/hydrogen atmosphere. To assess electrochemical performance, we determined resistivities of individual carbon fiber samples and characterized the microstructure by scanning electron microscopy and neutron diffraction. The chemical modification and subsequent thermomechanical processing methods reported here are effective for conversion into carbon fibers while preserving the macromolecular backbone structure of lignin. Modification of softwood lignin produced functionalities and rheological properties that more closely resemble hardwood lignin thereby enabling the melt processing of softwood lignin in oxidative atmospheres (air). Structural characterization of the carbonized fibers reveals nanoscale graphitic domains that are linked to enhanced electrochemical performance.

  11. Large and stable emission current from synthesized carbon nanotube/fiber network

    NASA Astrophysics Data System (ADS)

    Di, Yunsong; Xiao, Mei; Zhang, Xiaobing; Wang, Qilong; Li, Chen; Lei, Wei; Cui, Yunkang

    2014-02-01

    In order to obtain a large and stable electron field emission current, the carbon nanotubes have been synthesized on carbon fibers by cold wall chemical vapor deposition method. In the hierarchical nanostructures, carbon fibers are entangled together to form a conductive network, it could provide excellent electron transmission and adhesion property between electrode and emitters, dispersed clusters of carbon nanotubes with smaller diameters have been synthesized on the top of carbon fibers as field emitters, this kind of emitter distribution could alleviate electrostatic shielding effect and protect emitters from being wholly destroyed. Field emission properties of this kind of carbon nanotube/fiber network have been tested, up to 30 mA emission current at an applied electric field of 6.4 V/μm was emitted from as-prepared hierarchical nanostructures. Small current degradation at large emission current output by DC power operation indicated that carbon nanotube/fiber network could be a promising candidate for field emission electron source.

  12. Preparation of Fiber Based Binder Materials to Enhance the Gas Adsorption Efficiency of Carbon Air Filter.

    PubMed

    Lim, Tae Hwan; Choi, Jeong Rak; Lim, Dae Young; Lee, So Hee; Yeo, Sang Young

    2015-10-01

    Fiber binder adapted carbon air filter is prepared to increase gas adsorption efficiency and environmental stability. The filter prevents harmful gases, as well as particle dusts in the air from entering the body when a human inhales. The basic structure of carbon air filter is composed of spunbond/meltblown/activated carbon/bottom substrate. Activated carbons and meltblown layer are adapted to increase gas adsorption and dust filtration efficiency, respectively. Liquid type adhesive is used in the conventional carbon air filter as a binder material between activated carbons and other layers. However, it is thought that the liquid binder is not an ideal material with respect to its bonding strength and liquid flow behavior that reduce gas adsorption efficiency. To overcome these disadvantages, fiber type binder is introduced in our study. It is confirmed that fiber type binder adapted air filter media show higher strip strength, and their gas adsorption efficiencies are measured over 42% during 60 sec. These values are higher than those of conventional filter. Although the differential pressure of fiber binder adapted air filter is relatively high compared to the conventional one, short fibers have a good potential as a binder materials of activated carbon based air filter. PMID:26726459

  13. Development of Carbon Fiber Reinforced Stellite Alloy Based Composites for Tribocorrosion Applications

    NASA Astrophysics Data System (ADS)

    Khoddamzadeh, Alireza

    This thesis reports the design and development of two classes of new composite materials, which are low-carbon Stellite alloy matrices, reinforced with either chopped plain carbon fiber or chopped nickel-coated carbon fiber. The focus of this research is on obviating the problems related to the presence of carbides in Stellite alloys by substituting carbides as the main strengthening agent in Stellite alloys with the aforementioned carbon fibers. Stellite 25 was selected as the matrix because of its very low carbon content (0.1 wt%) and thereby relatively carbide free microstructure. The nickel coating was intended to eliminate any chance of carbide formation due to the possible reaction between carbon fibers and the matrix alloying additions. The composite specimens were fabricated using the designed hot isostatic pressing and sintering cycles. The fabricated specimens were microstructurally analyzed in order to identify the main phases present in the specimens and also to determine the possible carbide formation from the carbon fibers. The material characterization of the specimens was achieved through density, hardness, microhardness, corrosion, wear, friction, and thermal conductivity tests. These novel materials exhibit superior properties compared to existing Stellite alloys and are expected to spawn a new generation of materials used for high temperature, severe corrosion, and wear resistant applications in various industries.

  14. Large and stable emission current from synthesized carbon nanotube/fiber network

    SciTech Connect

    Di, Yunsong; Xiao, Mei; Zhang, Xiaobing Wang, Qilong; Li, Chen; Lei, Wei; Cui, Yunkang

    2014-02-14

    In order to obtain a large and stable electron field emission current, the carbon nanotubes have been synthesized on carbon fibers by cold wall chemical vapor deposition method. In the hierarchical nanostructures, carbon fibers are entangled together to form a conductive network, it could provide excellent electron transmission and adhesion property between electrode and emitters, dispersed clusters of carbon nanotubes with smaller diameters have been synthesized on the top of carbon fibers as field emitters, this kind of emitter distribution could alleviate electrostatic shielding effect and protect emitters from being wholly destroyed. Field emission properties of this kind of carbon nanotube/fiber network have been tested, up to 30 mA emission current at an applied electric field of 6.4 V/μm was emitted from as-prepared hierarchical nanostructures. Small current degradation at large emission current output by DC power operation indicated that carbon nanotube/fiber network could be a promising candidate for field emission electron source.

  15. A novel surface modification of carbon fiber for high-performance thermoplastic polyurethane composites

    NASA Astrophysics Data System (ADS)

    Zhang, Yuanyuan; Zhang, Yizhen; Liu, Yuan; Wang, Xinling; Yang, Bin

    2016-09-01

    Properties of carbon fiber (CF) reinforced composites depend largely on the interfacial bonding strength between fiber and the matrix. In the present work, CF was grafted by 4,4‧-diphenylmethane diisocyanate (MDI) molecules after electrochemical oxidation treatment. The existence of functional groups introduced to the fiber surface and the changes of surface roughness were confirmed by FTIR, AFM, XPS, SEM and Raman spectroscopy. To evaluate the possible applications of this surface modification of carbon fiber, we examined the mechanical properties as well as the friction and wear performance of pristine CF and MDI-CF reinforced thermoplastic polyurethane (TPU) composites with 5-30 wt.% fiber contents, and found that the mechanical properties of TPU composites were all significantly improved. It is remarkable that when fiber content was 30 wt.%, the tensile strength of TPU/MDI-CF was increased by 99.3%, which was greater than TPU/CF (53.2%), and the friction loss of TPU/MDI-CF was decreased by 49.09%. The results of DMA and SEM analysis indicated the positive effects of MDI modification on the interfacial bonding between fibers and matrix. We believed that this simple and effective method could be used to the development of surface modified carbon fiber for high-performance TPU.

  16. Diaphragm forming of carbon-fiber-reinforced thermoplastic composite materials

    SciTech Connect

    Smiley, A.J.

    1988-01-01

    The experimental work consisted of fabricating composite components and identifying the effects of the forming parameters on the resulting thickness profiles and fiber orientation. The transverse fiber flow produced thickness variations and fiber-orientation fields peculiar to the tool-surface geometry, diaphragm deformation behavior, and laminate configuration. The transverse flow in the surface-ply layers was dominated by the stretching diaphragms. In the interior ply layers the flow appeared to be driven by the pressure gradients produced at the contact points. The analytical work consisted of the development of a diaphragm-forming process model which employed engineering mechanics and fiber kinematics to predict post-formed thickness variations and fiber orientation fields of axisymmetric composite components. The flow analysis determined the thickness variation and flow velocities in the transverse fiber direction. The flow velocities were employed to determine the relative fiber realignment. The realignment of the fibers was then utilized in a geometric mapping procedure to determine the fiber-orientation field. Overall, the predictions on interior-ply and surface-ply layer orientations matched reasonably well with the experimental observations.

  17. A method to remove intercalates from bromine and iodine intercalated carbon fibers

    NASA Technical Reports Server (NTRS)

    Hung, Ching-Cheh

    1993-01-01

    Upon exposure to room-temperature fluorine, intercalated carbon fibers (containing either bromine alone or iodine and bromine together) become heavier and less stable. For Amoco P-100 graphitized carbon fibers which were intercalated with 18 percent bromine by weight, 1 hr of fluorine exposure results in a large weight increase, but causes only a small decrease in thermal stability. More than l hr of fluorine exposure time results in small additional increases in fiber weight, but significant further decreases in fiber thermal stability. Such phenomena do not occur if the fluorine exposure is at 250 C. These observations suggest the mechanism that at room temperature, fluorine is absorbed quickly by the intercalated fibers and intercalated slowly into the fibers. Most of the original intercalates are replaced by fluorine in the process of fluorine intercalation. Under an inert environment, the bromine intercalated fibers are much more thermally stable. After 800 C vacuum heating for two weeks, the brominated fibers lost about 45 percent of their bromine, and their resistivity increased from 64 omega-cm to a range of 95 to 170 micro omega-cm. This is still much lower than the 300 micro omega-cm value for pristine P-100. For practical purposes, in order to preserve their thermal stability, brominated fibers need to be protected from exposure to fluorine at room temperature, or to any intercalate at a temperature where, upon direct contact to graphite, an intercalation compound can easily be formed.

  18. Preparation and characterization of photocatalytic carbon dots-sensitized electrospun titania nanostructured fibers

    SciTech Connect

    Li, Haopeng; Zhu, Yihua; Cao, Huimin; Yang, Xiaoling; Li, Chunzhong

    2013-02-15

    Graphical abstract: Display Omitted Highlights: ► The TiO{sub 2}-CDs nanostructured fibers are fabricated by using APS combining the electrospinning TiO{sub 2} nanostructured fibers and CDs. ► The CD can work as a photosensitizer in the degradation of rhodamine B under visible light irradiation. ► The TiO{sub 2}-CDs nanostructured fibers exhibit enhanced photocatalytic efficiency and can be easily handled and recycled. -- Abstract: The carbon dots (CDs) are new functional carbon-aceous materials. Compared to conventional dye molecules and semiconductor quantum dots, CDs are superior in chemical inertness and low toxicity. The TiO{sub 2}-CDs nanostructured fibers were fabricated by combining the electrospinning technique and reflux method. Compared with the pure TiO{sub 2} nanostructured fibers and P25, the TiO{sub 2}-CDs nanostructured fibers exhibited enhanced photocatalytic efficiency of photodegradation of rhodamine B (RhB) under visible light irradiation. The enhanced photocatalytic activity of TiO{sub 2}-CDs nanostructured fibers could be attributed to the presence of CDs embedded in TiO{sub 2} nanostructured fibers. The CD can work as a photosensitizer in the degradation. Furthermore, the TiO{sub 2}-CDs nanostructured fibers could be easily handled and recycled due to their one-dimensional nanostructural property.

  19. Effect of fiber surface on flexural strength in carbon fabric reinforced epoxy composites

    NASA Astrophysics Data System (ADS)

    Brocks, Thatiane; Cioffi, Maria Odila Hilário; Voorwald, Herman Jacobus Cornelis

    2013-06-01

    The effect of carbon fiber surface characteristics on flexural properties of structural composites is studied in this work. Two types of intermediate modulus carbon fibers were used: T800HB and IM7. Results revealed that higher mechanical properties are linked with higher interfacial adhesion. Morphologies and chemical compositions of commercial carbon fibers (CF) were characterized by Fourier Transformed Infra Red (FTIR) and Scanning Electronic Microscopy (SEM). Comparing the results, the T800HB apparently has more roughness, since the IM7 seems to be recovered for a polymeric film. On other hand, the IM7 one shows higher interactivity with epoxy resin system Cycom 890 RTM. Composites produced with Resin Transfer Molding (RTM) were tested on a flexural trial. Interfacial adhesion difference was showed with SEM and Dynamic Mechanical Analyses (DMA), justifying the higher flexural behavior of composites made with IM7 fibers.

  20. [Preparation of carbon fiber reinforced fluid type resin denture (author's transl)].

    PubMed

    Kasuga, H; Sato, H; Nakabayashi, N

    1980-01-01

    Transverse strength of cured fluid resins is weaker than that of the heat cured. We have studied to improve the mechanical strength of self-cured acrylic resin by application of carbon fibers as reinforcement and simple methods which must be acceptable for technicians are proposed. A cloth type carbon fiber was the best reinforcement among studied carbon fibers such as chopped or mat. The chopped fibers were difficult to mix homogeneously with fluid resins and effectiveness of the reinforcement was low. Breaking often occurred at the interface between the reinforcement and resin in the cases of mat which gave defects to the test specimens. To prepare reinforced denture, the cloth was trimmed on the master cast after removal of wax and the prepreg was formed with the alginate impression on the cast by Palapress and the cloth. Other steps were same as the usual fluid resin. PMID:6929856

  1. Formation and chemical reactivity of carbon fibers prepared by defluorination of graphite fluoride

    NASA Technical Reports Server (NTRS)

    Hung, Ching-Cheh

    1994-01-01

    Defluorination of graphite fluoride (CFX) by heating to temperatures of 250 to 450 C in chemically reactive environments was studied. This is a new and possibly inexpensive process to produce new carbon-based materials. For example, CF 0.68 fibers, made from P-100 carbon fibers, can be defluorinated in BrH2C-CH = CH-CH2Br (1,4-dibromo-2butene) heated to 370 C, and graphitized to produce fibers with an unusually high modulus and a graphite layer structure that is healed and cross-linked. Conversely, a sulfur-doped, visibly soft carbon fiber was produced by defluorinating CF 0.9 fibers, made from P-25, in sulfur (S) vapor at 370 C and then heating to 660 C in nitrogen (N2). Furthermore, defluorination of the CF 0.68 fibers in bromine (Br2) produced fragile, structurally damaged carbon fibers. Heating these fragile fibers to 1100 C in N2 caused further structural damage, whereas heating to 150 C in bromoform (CHBr3) and then to 1100 C in N2 healed the structural defects. The defluorination product of CFX, tentatively called activated graphite, has the composition and molecular structure of graphite, but is chemically more reactive. Activated graphite is a scavenger of manganese (Mn), and can be intercalated with magnesium (Mg). Also, it can easily collect large amounts of an alloy made from copper (Cu) and type 304 stainless steel to form a composite. Finally, there are indications that activated graphite can wet metals or ceramics, thereby forming stronger composites with them than the pristine carbon fibers can form.

  2. Effects of the size of nano-copper catalysts and reaction temperature on the morphology of carbon fibers

    SciTech Connect

    Zhang Qian; Yu Liyan; Cui Zuolin

    2008-03-04

    In this study, carbon fibers with different morphologies, including coiled carbon nanofibers and straight carbon fibers, were obtained by the chemical vapor deposition using a Cu-catalytic pyrolysis of acetylene at 250 deg. C. The influences of nano-copper catalyst particle size and the reaction temperature on the morphology of carbon fibers were investigated. Under the same reaction condition, coiled carbon nanofibers generally were synthesized using nano-copper catalyst with smaller particles size, and bigger copper particles are apt to produce straight carbon fibers. With decreasing of reaction temperature to 200 deg. C, straight carbon fibers were obtained, instead of coiled carbon nanofibers at 250 deg. C. The product was characterized by field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM) and X-ray powder diffraction (XRD)

  3. Macroscopic fibers of well-aligned carbon nanotubes by wet spinning.

    PubMed

    Zhang, Shanju; Koziol, Krzysztof K K; Kinloch, Ian A; Windle, Alan H

    2008-08-01

    A simple process to spin fibers consisting of multi-walled carbon nanotubes (CNTs) directly from their lyotropic liquid-crystalline phase is reported. Ethylene glycol is used as the lyotropic solvent, enabling a wider range of CNT types to be spun than previously. Fibers spun with CNTs and nitrogen-doped CNTs are compared. X-ray analysis reveals that nitrogen-doped CNTs have a misalignment of only +/-7.8 degrees to the fiber axis. The tensile strength of the CNT and nitrogen-doped CNT fibers is comparable but the modulus and electrical conductivity of the are lower. The electrical conductivity of both types of CNT fibers is found to be highly anisotropic. The results are discussed in context of the microstructure of the CNTs and fibers. PMID:18666161

  4. Preparation and characterization of aligned carbon nanotubes/polylactic acid composite fibers

    NASA Astrophysics Data System (ADS)

    Kong, Yuxia; Yuan, Jie; Qiu, Jun

    2012-07-01

    Aligned functionalized multiwalled carbon nanotubes/polylactic acid (MWNTs-PCL/PLA) composite fibers were successfully prepared by electrospinning processing. The MWNTs bonded with the polycaprolactone chains exhibited excellent uniform dispersion in PLA solution by comparing with the acid-functionalized MWNTs and amino-functionalized MWNTs. Optical microscopy was used to study the aligned degree of the fibers and to investigate the influences of the electrodes distance on the alignment and structure of the fibers, and results showed that the best quality of aligned fibers with dense structure and high aligned degree were obtained at an electrodes distance of 3 cm. Moreover, the MWNTs embedded inside the MWNTs-PCL/PLA fibers displayed well orientation along the axes of the fibers, which was demonstrated by field emission scanning electron microscopy, transmission electron microscopy and Raman spectroscopy.

  5. System to continuously produce carbon fiber via microwave assisted plasma processing

    SciTech Connect

    White, Terry L; Paulauskas, Felix L; Bigelow, Timothy S

    2014-03-25

    A method for continuously processing carbon fiber including establishing a microwave plasma in a selected atmosphere contained in an elongated chamber having a microwave power gradient along its length defined by a lower microwave power at one end and a higher microwave power at the opposite end of the elongated chamber. The elongated chamber having an opening in each of the ends of the chamber that are adapted to allow the passage of the fiber tow while limiting incidental gas flow into or out of said chamber. A continuous fiber tow is introduced into the end of the chamber having the lower microwave power. The fiber tow is withdrawn from the opposite end of the chamber having the higher microwave power. The fiber to is subjected to progressively higher microwave energy as the fiber is being traversed through the elongated chamber.

  6. Process Optimization of Bismaleimide (BMI) Resin Infused Carbon Fiber Composite

    NASA Technical Reports Server (NTRS)

    Ehrlich, Joshua W.; Tate, LaNetra C.; Cox, Sarah B.; Taylor, Brian J.; Wright, M. Clara; Caraccio, Anne J.; Sampson, Jeffery W.

    2013-01-01

    Bismaleimide (BMI) resins are an attractive new addition to world-wide composite applications. This type of thermosetting polyimide provides several unique characteristics such as excellent physical property retention at elevated temperatures and in wet environments, constant electrical properties over a vast array of temperature settings, and nonflammability properties as well. This makes BMI a popular choice in advance composites and electronics applications [I]. Bismaleimide-2 (BMI-2) resin was used to infuse intermediate modulus 7 (IM7) based carbon fiber. Two panel configurations consisting of 4 plies with [+45deg, 90deg]2 and [0deg]4 orientations were fabricated. For tensile testing, a [90deg]4 configuration was tested by rotating the [0deg]4 configirration to lie orthogonal with the load direction of the test fixture. Curing of the BMI-2/IM7 system utilized an optimal infusion process which focused on the integration of the manufacturer-recommended ramp rates,. hold times, and cure temperatures. Completion of the cure cycle for the BMI-2/IM7 composite yielded a product with multiple surface voids determined through visual and metallographic observation. Although the curing cycle was the same for the three panellayups, the surface voids that remained within the material post-cure were different in abundance, shape, and size. For tensile testing, the [0deg]4 layup had a 19.9% and 21.7% greater average tensile strain performance compared to the [90deg]4 and [+45deg, 90deg, 90deg,-45degg] layups, respectively, at failure. For tensile stress performance, the [0deg]4 layup had a 5.8% and 34.0% greater average performance% than the [90deg]4 and [+45deg, 90deg, 90deg,-45deg] layups.

  7. Pyrolysis Pathways of Sulfonated Polyethylene, an Alternative Carbon Fiber Precursor

    SciTech Connect

    Younker, Jarod M; Saito, Tomonori; Hunt, Marcus A; Beste, Ariana; Naskar, Amit K

    2013-01-01

    Sulfonated polyethylene is an emerging precursor for the production of carbon fibers. Pyrolysis of sulfonated polyethylene was characterized by thermogravimetric analysis (TGA). n-heptane-4-sulfonic acid (H4S) was selected as a model compound for the study of sulfonated polyethylene. Density functional theory and conventional transition state theory were used to determine the rate constants of pyrolysis for H4S from 300-1000 K. Multiple reaction channels from two different mechanisms were explored: 1) internal five-centered elimination (Ei 5) and 2) radical chain reaction. The pyrolysis of H4S was simulated with kinetic Monte Carlo (kMC) to obtain TGA plots that compared favorably to experiment. We observed that at tem- peratures < 550 K, the radical mechanism was dominant and yielded the trans-alkene, whereas cis-alkene was formed at higher temperatures from the internal elimination. The maximum rates of % mass loss became independent of initial OH radical concentration at 440-480 K. Experimentally, the maximum % mass loss occurred from 440-460 K (heating rate dependent). Activation energies derived from the kMC-simulated TGAs of H4S (26-29 kcal/mol) agreed with experiment for sulfonated polyethylene ( 31 kcal/mol). The simulations revealed that in this region, decomposition of radical HOSO2 became competitive to H abstraction by HOSO2, making OH the carrying radical for the reaction chain. The maximum rate of % mass loss for internal elimination was observed at temperatures > 600 K. Low-scale carbonization utilizes temperatures < 620 K; thus, internal elimination will not be competitive. Ei5 elimination has been studied for sulfoxides and sulfones, but this represents the first study of internal elimination in sulfonic acids. Nonlinear Arrhenius plots were found for all bimolecular reactions. The most significant nonlinear behavior was observed for reactions where the barrier was small. For reactions with low activation barriers, nonlinearity was traced to

  8. Improvement of fatigue life and prevention of internal crack initiation of chopped carbon fiber reinforced plastics modified with micro glass fibers

    NASA Astrophysics Data System (ADS)

    Fujitani, Ryohei; Okubo, Kazuya; Fujii, Toru

    2016-04-01

    The purpose of this study is to improve fatigue properties of chopped carbon fiber reinforced plastics fabricated by SMC (Sheet Molding Compound) method and to clarify the mechanism for improvement. To enhance the properties, micro glass fibers with 500nm in diameter were added directly into vinyl ester resin with 0.3wt% contents. The chopped carbon fiber reinforced plastics were fabricated and cured at room temperature for 1hour under 1MPa and then at 60degree-C for 3hours. After curing, the fabricated plate was cut into the dimension of specimen. Tensile and bending strength and fatigue life of chopped carbon fiber reinforced plastics were investigated by tensile and three point bending test and cyclic tension-tension test, respectively. The behavior of strain concentration around the tips of carbon fiber were discussed with model specimen on the observations with DIC (Digital Image Correlation) method and polarizing microscope under tensile loading, in which one chopped carbon fiber was embedded into the matrix. In conclusion, when toughened vinyl ester resin modified with micro glass fibers was used as matrix, tensile and bending strength and fatigue life of chopped carbon fiber reinforced plastics were increased 56.6%, 49.8% and 14 to 23 times compared with those of unmodified specimens. It should be explained that static and dynamic properties of chopped carbon fiber reinforced plastics were improved by that crack initiation and propagation were prevented according to the prevention of the locally increasing of strain around the tip of carbon fiber, when vinyl ester resin modified with micro glass fibers was used as matrix.

  9. Continuous Carbon Nanotube-Based Fibers and Films for Applications Requiring Enhanced Heat Dissipation.

    PubMed

    Liu, Peng; Fan, Zeng; Mikhalchan, Anastasiia; Tran, Thang Q; Jewell, Daniel; Duong, Hai M; Marconnet, Amy M

    2016-07-13

    The production of continuous carbon nanotube (CNT) fibers and films has paved the way to leverage the superior properties of individual carbon nanotubes for novel macroscale applications such as electronic cables and multifunctional composites. In this manuscript, we synthesize fibers and films from CNT aerogels that are continuously grown by floating catalyst chemical vapor deposition (FCCVD) and measure thermal conductivity and natural convective heat transfer coefficient from the fiber and film. To probe the mechanisms of heat transfer, we develop a new, robust, steady-state thermal characterization technique that enables measurement of the intrinsic fiber thermal conductivity and the convective heat transfer coefficient from the fiber to the surrounding air. The thermal conductivity of the as-prepared fiber ranges from 4.7 ± 0.3 to 28.0 ± 2.4 W m(-1) K(-1) and depends on fiber volume fraction and diameter. A simple nitric acid treatment increases the thermal conductivity by as much as a factor of ∼3 for the fibers and ∼6.7 for the thin films. These acid-treated CNT materials demonstrate specific thermal conductivities significantly higher than common metals with the same absolute thermal conductivity, which means they are comparatively lightweight, thermally conductive fibers and films. Beyond thermal conductivity, the acid treatment enhances electrical conductivity by a factor of ∼2.3. Further, the measured convective heat transfer coefficients range from 25 to 200 W m(-2) K(-1) for all fibers, which is higher than expected for macroscale materials and demonstrates the impact of the nanoscale CNT features on convective heat losses from the fibers. The measured thermal and electrical performance demonstrates the promise for using these fibers and films in macroscale applications requiring effective heat dissipation. PMID:27322344

  10. On the characterization and spinning of solvent extracted lignin towards the manufacture of low-cost carbon fiber

    SciTech Connect

    Baker, Darren A; Gallego, Nidia C; Baker, Frederick S

    2012-01-01

    ABSTRACT: A Kraft hardwood lignin (HWL) and an organic-purified hardwood lignin (HWL-OP) were evaluated as potential precursors for the production of lowcost carbon fibers. It was found that the unpurified HWL exhibited poor spinnability while the HWL-OP exhibited excellent spinnability characteristics. Fibers of various diameters were obtained from the HWL-OP. Thermostabilization studies showed that oxidative stabilization can only be used to convert HWL-OP-based fibers into carbon fibers if extremely low heating rates are applied. Carbonized lignin-based fibers had tensile strength of 0.51 GPa and tensile modulus of 28.6 GPa. VC

  11. Fiber

    MedlinePlus

    ... it can help with weight control. Fiber aids digestion and helps prevent constipation . It is sometimes used ... fiber attracts water and turns to gel during digestion. This slows digestion. Soluble fiber is found in ...

  12. Detection of Hydrogen Spillover in Palladium-Modified Activated Carbon Fibers During Hydrogen Adsorption

    SciTech Connect

    Contescu, Cristian I; Brown, Craig; Liu, Yun; Bhat, Vinay V; Gallego, Nidia C

    2009-01-01

    Palladium-modified activated carbon fibers (Pd-ACF) are being evaluated for adsorptive hydrogen storage at near-ambient conditions because of their enhanced hydrogen uptake in comparison to Pd-free activated carbon fibers (ACF). The net uptake enhancement (at room temperature and 20 bar) is in excess of the amount corresponding to formation of Pd hydride, and is usually attributed to hydrogen spillover. In this paper, inelastic neutron scattering was used to demonstrate the formation of new C-H bonds in Pd-containing activated carbon fibers after exposure to hydrogen at 20 oC and 1.6 MPa, at the expense of physisorbed H2. This finding is a post-factum proof of the atomic nature of H species formed in presence of a Pd catalyst, and of their subsequent spillover and binding to the carbon support. Chemisorption of hydrogen may explain the reduction in hydrogen uptake from first to second adsorption cycle.

  13. Properties of M40J Carbon/PMR-II-50 Composites Fabricated with Desized and Surface Treated Fibers. Characterization of M40J Desized and Finished Fibers

    NASA Technical Reports Server (NTRS)

    Allred, Ronald E.; Gosau, Jan M.; Shin, E. Eugene; McCorkle, Linda S.; Sutter, James K.; OMalley, Michelle; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    To increase performance and durability of high temperature composites for potential rocket engine components, it is necessary to optimize wetting and interfacial bonding between high modulus carbon fibers and high temperature polyimide resins. It has been previously demonstrated that the electro-oxidative shear treatments used by fiber manufacturers are not effective on higher modulus fibers that have fewer edge and defect sites in the surface crystallites. In addition, sizings commercially supplied on most carbon fibers are not compatible with polyimides. This study was an extension of prior work characterizing the surface chemistry and energy of high modulus carbon fibers (M40J and M60J, Torray) with typical fluorinated polyimide resins, such as PMR-II-50. A continuous desizing system which utilizes environmentally friendly chemical- mechanical processes was developed for tow level fiber and the processes were optimized based on weight loss behavior, surface elemental composition (XPS) and morphology (FE-SEM) analyses, and residual tow strength of the fiber, and the similar approaches have been applied on carbon fabrics. Both desized and further treated with a reactive finish were investigated for the composite reinforcement. The effects of desizing and/or subsequent surface retreatment on carbon fiber on composite properties and performance including fiber-matrix interfacial mechanical properties, thermal properties and blistering onset behavior will be discussed in this presentation.

  14. Investigation into the effect of heat treatment on the thermal conductivity of 3-D carbon/carbon fiber composites

    SciTech Connect

    Dinwiddie, R.B.; Burchell, T.D. ); Baker, C.F. )

    1991-01-01

    The material used in this study was a carbon-carbon fiber composite manufactured from precursor yarn and petroleum based pitch through a process of repetitive densification of a woven preform. The resultant high temperature-high strength material exhibits relatively high thermal conductivity and is thus of interest to the fusion energy, plasma materials interactions (PMI) and plasma facing components (PFC) communities. Carbon-carbon fiber composite manufacture involves two distinct processes, preform weaving and component densification. In this study three samples were subjected to an additional heat treatment of 2550, 2750 or 3000{degree}C at Oak Ridge National Laboratory (ORNL) subsequent to their fourth graphitization at 2400{degree}C. It should be noted that no effort was made to optimize the composite for thermal conductivity, but rather only to provide a material with which to evaluate the effect of the final heat treatment temperature on the thermal conductivity. The fiber is the primary source of heat conduction in the composite. Consequently, increasing the fiber volume fraction, and/or the fiber thermal conductivity is expected to increase the composite thermal conductivity. 3 refs., 1 fig.

  15. Strain-rate dependence of the compressive properties of normal and carbon-fiber-reinforced bone cement.

    PubMed

    Saha, S; Pal, S

    1983-11-01

    Normal and carbon-fiber-reinforced (1 wt. %) bone cement samples were tested in compression at various strain rates. Both the compressive strength and proportional limit increased in general with increasing strain rate. Similar strain-rate sensitivity was also shown by the carbon-fiber-reinforced bone cement. The mechanical properties, namely the modulus of elasticity, the proportional limit, and the compressive strength of the carbon-fiber-reinforced bone cement showed highly significant positive correlations with the strain rate. PMID:6654926

  16. Structure evolution and optimization in the fabrication of PVA-based activated carbon fibers.

    PubMed

    Zhang, Shu-Juan; Feng, Hui-Min; Wang, Jian-Ping; Yu, Han-Qing

    2008-05-01

    The structure and composition evolution of polyvinyl alcohol (PVA) fibers during the fabrication of activated carbon fibers (ACF) by a newly developed method were systematically elucidated. The pore structure of the fibers was significantly influenced by the carbonization and activation conditions. The elemental composition and chemical structure evolution of the fibers during the heat treatment processes were evaluated by elemental analysis, Fourier transform infrared spectrophotometry (FTIR), and X-ray photoelectron spectroscopy (XPS). Crystal structure evolution of the fibers during the heat treatment processes was elucidated by X-ray diffraction (XRD) analysis. Based on these understandings, the process conditions were optimized using an L(9)(3)(4) orthogonal array design matrix. Appropriate process parameters for the fabrication of PVA-ACFs were established as carbonizing the dehydrated fiber at 300 degrees C for 60 min, and then lifting the temperature to 900 degrees C with a heating speed of 10 degrees C/min in an inert atmosphere, thereafter keeping the fiber at 900 degrees C for 60 min in an oxidizing atmosphere. PMID:18261741

  17. Oxidation Kinetics and Strength Degradation of Carbon Fibers in a Cracked Ceramic Matrix Composite

    NASA Technical Reports Server (NTRS)

    Halbig, Michael C.

    2003-01-01

    Experimental results and oxidation modeling will be presented to discuss carbon fiber susceptibility to oxidation, the oxidation kinetics regimes and composite strength degradation and failure due to oxidation. Thermogravimetric Analysis (TGA) was used to study the oxidation rates of carbon fiber and of a pyro-carbon interphase. The analysis was used to separately obtain activation energies for the carbon constituents within a C/SiC composite. TGA was also conducted on C/SiC composite material to study carbon oxidation and crack closure as a function of temperature. In order to more closely match applications conditions C/SiC tensile coupons were also tested under stressed oxidation conditions. The stressed oxidation tests show that C/SiC is much more susceptible to oxidation when the material is under an applied load where the cracks are open and allow for oxygen ingress. The results help correlate carbon oxidation with composite strength reduction and failure.

  18. Anodization of carbon fibers on interfacial mechanical properties of epoxy matrix composites.

    PubMed

    Park, Soo-Jin; Chang, Yong-Hwan; Kim, Yeong-Cheol; Rhee, Kyong-Yop

    2010-01-01

    The influence of anodic oxidation on the mechanical interfacial properties of carbon-fiber-reinforced epoxy resin composites was investigated. The surface properties of the anodized carbon fibers were studied through the measurement of contact angles and through SEM, XPS, and FT-IR analyses. The mechanical interfacial properties of the composites were studied through measurements of interlaminar shear strength (ILSS), critical stress intensity factor (K(IC)), and critical strain energy release rate (G(IC)). It was shown that the surface functional groups containing oxygen on the anodized carbon fibers exert great effects on the surface energetics of fibers and the mechanical interfacial properties, e.g., ILSS, of the resulting composites. Contact angle measurements based on the wicking rate of a test liquid showed that anodic oxidation lead to an increase in the surface free energy of the carbon fibers, mainly in its specific (or polar) component. In terms of surface energetics, it was found that wetting played an important role in increasing the degree of adhesion at interfaces between the fibers and the resin matrices of the composites. PMID:20352820

  19. Surface Characterization of Carbon Fiber Polymer Composites and Aluminum Alloys After Laser Interference Structuring

    NASA Astrophysics Data System (ADS)

    Sabau, Adrian S.; Greer, Clayton M.; Chen, Jian; Warren, Charles D.; Daniel, Claus

    2016-07-01

    The increasing use of carbon fiber-reinforced polymer matrix composites (CFPC) and aluminum alloys as lightweight materials in the automotive and aerospace industries demands enhanced surface preparation and control of surface morphology prior to joining. In this study, surfaces of both composite and aluminum were prepared for joining using an Nd:YAG laser in a two-beam interference setup, enabling the (1) structuring of the AL 5182 surface, (2) removal of the resin layer on top of carbon fibers, and (3) structuring of the carbon fibers. CFPC specimens of T700S carbon fiber, Prepreg—T83 epoxy, 5 ply thick, 0°/90° plaques were used. The effects of laser fluence, scanning speed, and number of shots-per-spot were investigated on the removal rate of the resin without an excessive damage of the fibers. Optical micrographs, 3D imaging, and scanning electron microscope imaging were used to study the effect of the laser processing on the surface morphology. It was found that an effective resin ablation and a low density of broken fibers for CFPC specimens was attained using laser fluences of 1-2 J/cm2 and number of 2-4 pulses per spot. A relatively large area of periodic line structures due to energy interference were formed on the aluminum surface at laser fluences of 12 J/cm2 and number of 4-6 pulses per spot.

  20. Surface Characterization of Carbon Fiber Polymer Composites and Aluminum Alloys After Laser Interference Structuring

    NASA Astrophysics Data System (ADS)

    Sabau, Adrian S.; Greer, Clayton M.; Chen, Jian; Warren, Charles D.; Daniel, Claus

    2016-05-01

    The increasing use of carbon fiber-reinforced polymer matrix composites (CFPC) and aluminum alloys as lightweight materials in the automotive and aerospace industries demands enhanced surface preparation and control of surface morphology prior to joining. In this study, surfaces of both composite and aluminum were prepared for joining using an Nd:YAG laser in a two-beam interference setup, enabling the (1) structuring of the AL 5182 surface, (2) removal of the resin layer on top of carbon fibers, and (3) structuring of the carbon fibers. CFPC specimens of T700S carbon fiber, Prepreg—T83 epoxy, 5 ply thick, 0°/90° plaques were used. The effects of laser fluence, scanning speed, and number of shots-per-spot were investigated on the removal rate of the resin without an excessive damage of the fibers. Optical micrographs, 3D imaging, and scanning electron microscope imaging were used to study the effect of the laser processing on the surface morphology. It was found that an effective resin ablation and a low density of broken fibers for CFPC specimens was attained using laser fluences of 1-2 J/cm2 and number of 2-4 pulses per spot. A relatively large area of periodic line structures due to energy interference were formed on the aluminum surface at laser fluences of 12 J/cm2 and number of 4-6 pulses per spot.

  1. Stability of nickel coatings on carbon fiber preforms: A SEM investigation

    NASA Astrophysics Data System (ADS)

    Carotenuto, G.; Gallo, A.; Nicolais, L.

    1994-05-01

    Metal Matrix Composites (MMC's) reinforced with continuous fibers were generally fabricated by a foil-sandwich technique or by liquid metal infiltration. Liquid metal infiltration may be used to cast final shapes in molds containing fiber preforms. It is also used to make composite wire from which may be fabricated panels and shapes by hot-press diffusion bonding or pultrusion. The major drawback of this method is that the molten matrix must wet the fiber for successful infiltration to occur, requiring special fiber surface treatments or matrix additives, and that, molten metals generally dissolve or degrade the fibers, necessitating a barrier coating on the fibers. All these problems can be solved using carbon fibers coated with metallic layers, e.g. nickel. This work analyses an easy method to produce modified carbon fibers by electroplating and the process of its recristallization. The topography of the growth front of the deposit has been studied. At temperatures higher than about 300° C an annealing under vacuum is required, because of the high reactivity of metal coating, nevertheless the heat treatment of metal deposit produces always an embrittled material.

  2. pH and electrical actuation of single walled carbon nanotube/chitosan composite fibers

    NASA Astrophysics Data System (ADS)

    Ozarkar, Sukrut; Jassal, Manjeet; Agrawal, Ashwini K.

    2008-10-01

    In the present study, an attempt has been made to utilize the pH responsive nature of chitosan to produce fibers which can respond to an applied electric voltage. Single walled carbon nanotubes (SWCNTs) have been used for reinforcing the chitosan fibers. But the SWCNTs are associated with their own challenges of aggregation which have been solved in this study by suitable functionalization. Electron microscopy and Raman spectroscopy was used to investigate the dispersions. The functionalized SWCNTs showed improved dispersion in chitosan. The SWCNT/chitosan composite fibers were successfully solution spun and heat-set to give stable fibers of 50 ± 2 µm. The composite fibers exhibited a significant increase in the mechanical properties. The tenacity of the composite fibers reinforced with functionalized SWCNTs increased from 96 to 226 MPa with an increase in SWCNT content from 0 to 0.2 wt%. The strong interaction of carboxylic functional groups of functionalized SWCNTs with the chitosan matrix may be responsible for the improved dispersion and considerable enhancement of the mechanical properties. Further, the stability of the fibers towards the pH switching environment has also been investigated, along with the response to an applied electric voltage. Composite fibers prepared using 0.1 wt% of functionalized carbon nanotubes were observed to exhibit a stable response with high magnitude of strain and high strain rate.

  3. Towards formation of fibrous woven memory devices from all-carbon electronic fibers.

    PubMed

    Li, Ru; Sun, Rui; Sun, Yanyan; Gao, Peng; Zhang, Yongyi; Zeng, Zhongming; Li, Qingwen

    2015-03-21

    Fibrous all-carbon woven memory devices have been formed by using reduced acid graphene oxide as a switching material, and flexible carbon nanotube fibers as electrodes. The as prepared fibrous all-carbon woven memory devices exhibited an ultra-high ON/OFF current ratio of 10(9), a fast switching speed of 3 ms, and a long life time of at least 500 cycles that could pave the way for future e-textiles. PMID:25705030

  4. Carbon fibers: Thermochemical recovery from advanced composite materials and activation to an adsorbent

    NASA Astrophysics Data System (ADS)

    Staley, Todd Andrew

    This research addresses an expanding waste disposal problem brought about by the increasing use of advanced composite materials, and the lack of technically and environmentally viable recycling methods for these materials. A thermochemical treatment process was developed and optimized for the recycling of advanced composite materials. Counter-current gasification was employed for the treatment of carbon fiber reinforced-epoxy resin composite wastes. These materials were treated, allowing the reclamation of the material's valuable components. As expected in gasification, the organic portion of the waste was thermochemically converted to a combustible gas with small amounts of organic compounds that were identified by GC/MS. These compounds were expected based on data in the literature. The composites contain 70% fiber reinforcement, and gasification yielded approximately 70% recovered fibers, representing nearly complete recovery of fibers from the waste. Through SEM and mechanical testing, the recovered carbon fibers were found to be structurally and mechanically intact, and amenable to re-use in a variety of applications, some of which were identified and tested. In addition, an application was developed for the carbon fiber component of the waste, as an activated carbon fiber adsorbent for the treatment of wastewaters. This novel class of adsorbent was found to have adsorption rates, for various organic molecules, up to a factor of ten times those of commercial granular activated carbon, and adsorption capacities similar to conventional activated carbons. Overall, the research addresses an existing environmental waste problem, employing a thermochemical technique to recycle and reclaim the waste. Components of the reclaimed waste material are then employed, after further modification, to address other existing and potential environmental waste problems.

  5. Electrospun carbon nanofibers for improved electrical conductivity of fiber reinforced composites

    NASA Astrophysics Data System (ADS)

    Alarifi, Ibrahim M.; Alharbi, Abdulaziz; Khan, Waseem S.; Asmatulu, Ramazan

    2015-04-01

    Polyacrylonitrile (PAN) was dissolved in dimethylformamide (DMF), and then electrospun to generate nanofibers using various electrospinning conditions, such as pump speeds, DC voltages and tip-to-collector distances. The produced nanofibers were oxidized at 270 °C for 1 hr, and then carbonized at 850 °C in an argon gas for additional 1 hr. The resultant carbonized PAN nanofibers were placed on top of the pre-preg carbon fiber composites as top layers prior to the vacuum oven curing following the pre-preg composite curing procedures. The major purpose of this study is to determine if the carbonized nanofibers on the fiber reinforced composites can detect the structural defects on the composite, which may be useful for the structural health monitoring (SHM) of the composites. Scanning electron microscopy images showed that the electrospun PAN fibers were well integrated on the pre-preg composites. Electrical conductivity studies under various tensile loads revealed that nanoscale carbon fibers on the fiber reinforced composites detected small changes of loads by changing the resistance values. Electrically conductive composite manufacturing can have huge benefits over the conventional composites primarily used for the military and civilian aircraft and wind turbine blades.

  6. Electrodeposited manganese dioxide nanostructures on electro-etched carbon fibers: High performance materials for supercapacitor applications

    SciTech Connect

    Kazemi, Sayed Habib; Maghami, Mostafa Ghaem; Kiani, Mohammad Ali

    2014-12-15

    Highlights: • We report a facile method for fabrication of MnO{sub 2} nanostructures on electro-etched carbon fiber. • MnO{sub 2}-ECF electrode shows outstanding supercapacitive behavior even at high discharge rates. • Exceptional cycle stability was achieved for MnO{sub 2}-ECF electrode. • The coulombic efficiency of MnO{sub 2}-ECF electrode is nearly 100%. - Abstract: In this article we introduce a facile, low cost and additive/template free method to fabricate high-rate electrochemical capacitors. Manganese oxide nanostructures were electrodeposited on electro-etched carbon fiber substrate by applying a constant anodic current. Nanostructured MnO{sub 2} on electro-etched carbon fiber was characterized by scanning electron microscopy, X-ray diffraction and energy dispersive X-ray analysis. The electrochemical behavior of MnO{sub 2} electro-etched carbon fiber electrode was investigated by electrochemical techniques including cyclic voltammetry, galvanostatic charge/discharge, and electrochemical impedance spectroscopy. A maximum specific capacitance of 728.5 F g{sup −1} was achieved at a scan rate of 5 mV s{sup −1} for MnO{sub 2} electro-etched carbon fiber electrode. Also, this electrode showed exceptional cycle stability, suggesting that it can be considered as a good candidate for supercapacitor electrodes.

  7. Recent Progress in Producing Lignin-Based Carbon Fibers for Functional Applications

    SciTech Connect

    Paul, Ryan; Burwell, Deanna; Dai, Xuliang; Naskar, Amit; Gallego, Nidia; Akato, Kokouvi

    2015-10-29

    Lignin, a biopolymer, has been investigated as a renewable and low-cost carbon fiber precursor since the 1960s. Although successful lab-scale production of lignin-based carbon fibers has been reported, there are currently not any commercial producers. This paper will highlight some of the known challenges with converting lignin-based precursors into carbon fiber, and the reported methods for purifying and modifying lignin to improve it as a precursor. Several of the challenges with lignin are related to its diversity in chemical structure and purity, depending on its biomass source (e.g. hardwood, softwood, grasses) and extraction method (e.g. organosolv, kraft). In order to make progress in this field, GrafTech and Oak Ridge National Laboratory are collaborating to develop lignin-based carbon fiber technology and to demonstrate it in functional applications, as part of a cooperative agreement with the DOE Advanced Manufacturing Office. The progress made to date with producing lignin-based carbon fiber for functional applications, as well as developing and qualifying a supply chain and value proposition, are also highlighted.

  8. Activation and micropore structure determination of activated carbon-fiber composites

    SciTech Connect

    Jagtoyen, M.; Derbyshire, F.; Kimber, G.

    1997-09-05

    Rigid, high surface area activated carbon fiber composites have been produced with high permeabilities for environmental applications in gas and water purification. These novel monolithic adsorbents can be produced in single pieces to a given size and shape. The project involves a collaboration between the Oak Ridge National Laboratory (ORNL) and the Center for Applied Energy Research (CAER), University of Kentucky. The carbon fiber composites are produced at the ORNL and activated at the CAER using different methods, with the aims of producing a uniform degree of activation, and of closely controlling pore structure and adsorptive properties. The main focus of the present work has been to find a satisfactory means to uniformly activate large samples of carbon fiber composites and produce controlled pore structures. Several environmental applications have been explored for the activated carbon fiber composites. One of these was to evaluate the activated composites for the separation of CH{sub 4}-CO{sub 2} mixtures, and an apparatus was constructed specifically for this purpose. The composites were further evaluated in the cyclic recovery of volatile organics. The activated carbon fiber composites have also been tested for possible water treatment applications by studying the adsorption of sodium pentachlorophenolate, PCP.

  9. Friction Behaviour of Polymeric Composite Materials Mixed with Carbon Fibers Having Different Orientations Layout

    NASA Astrophysics Data System (ADS)

    Caliman, R.

    2016-06-01

    This paper presents a study of the friction properties of polymeric composite materials reinforced with unidirectional carbon fibers having different stratified structure. So, the composites are complex and versatile materials but their behaviour in practice is not fully studied. For instance, these polymeric composite materials mixed with carbon fibers after being investigated in terms of wear, did not elucidate the effect of fiber orientation on wear properties. Is therefore necessary to investigate the effect of carbon fibers orientation on the friction-wear properties of the reinforced composite materials tested to abrasive and adhesive friction. Research work has been done with unidirectional composite materials having overlap 18 successive layers made from a polymeric resine and 60% of carbon fibers. The stratified structure was obtained by compressing multiple pre-impregnated strips, positioned manually. During this experimental work, three types of test samples were investigated: parallel, normal and anti-parallel, taking in consideration the carbon fibre orientation with respect to the sliding direction. The friction coefficient is computed function to the friction load and loading value. Also, the specific wear rate was calculated according to: the mass loss, density, the normal contact surface, the sliding distance and load rating.

  10. RTA-treated carbon fiber/copper core/shell hybrid for thermally conductive composites.

    PubMed

    Yu, Seunggun; Park, Bo-In; Park, Cheolmin; Hong, Soon Man; Han, Tae Hee; Koo, Chong Min

    2014-05-28

    In this paper, we demonstrate a facile route to produce epoxy/carbon fiber composites providing continuous heat conduction pathway of Cu with a high degree of crystal perfection via electroplating, followed by rapid thermal annealing (RTA) treatment and compression molding. Copper shells on carbon fibers were coated through electroplating method and post-treated via RTA technique to reduce the degree of imperfection in the Cu crystal. The epoxy/Cu-plated carbon fiber composites with Cu shell of 12.0 vol % prepared via simple compression molding, revealed 18 times larger thermal conductivity (47.2 W m(-1) K(-1)) in parallel direction and 6 times larger thermal conductivity (3.9 W m(-1) K(-1)) in perpendicular direction than epoxy/carbon fiber composite. Our novel composites with RTA-treated carbon fiber/Cu core/shell hybrid showed heat conduction behavior of an excellent polymeric composite thermal conductor with continuous heat conduction pathway, comparable to theoretical values obtained from Hatta and Taya model. PMID:24758290

  11. Improvement of discharge characteristics of latent heat thermal energy storage unit by using carbon fibers

    SciTech Connect

    Fukai, Jun; Oishi, Akira; Kodama, Yoshikazu; Kanou, Makoto; Miyatake, Osamu

    1999-07-01

    Many phase change materials have unacceptably low thermal conductivities. Metal fins, metal honeycombs and metal matrices have been examined to enhance the thermal conductivity of the PCMs. This study proposed an enhancement technique using carbon fibers with high thermal conductivity. The thermal conductivity of the carbon fibers prepared in this study is 220 W/(m{center_dot}K). Paraffin wax (0.26 W/(m{center_dot}K) in solid phase) and Na{sub 2}SO{sub 4}{center_dot}10H{sub 2}O-mixture (0.8 W/(m{center_dot}K) in solid phase) were selected as heat storage media. The fibers were uniformly mixed with th PCM encapsulated in a cylindrical capsule. The effective thermal conductivities of the fibers/PCM composites were measured. Figure A-1 shows the ratio of the effective thermal conductivity of the composite (k{sub c}) to the thermal conductivity of the phase change material (k{sub m}). The figure demonstrates that the fibers essentially enhance the thermal conductivities of paraffin. For paraffin, there is little dependence of the effective thermal conductivity on the fiber length (L{sub f}). Though the k{sub c}/k{sub m} for Na{sub 2}SO{sub 4}{center_dot}10H{sub 2}O-mixture is lower than that of the paraffin wax, 2% fibers increase the thermal conductivity of the PCM by a factor of about three. This value is almost identical to the thermal conductivity of ice (2.2 W/(m{center_dot}K)). The effect of the carbon fibers on discharge characteristics of a thermal energy storage system was investigated. Capsules containing a carbon fibers/paraffin composite are packed into a thermal energy storage unit. The inlet fluid temperature (T{sub in})and the outlet fluid temperature (T{sub out}) were measured during the discharge process. Figure A-2 shows a typical result of the experiments. Remarkable effect of the fibers is observed after the outlet temperature reaches the phase change temperature ({approx}60 C). That is, the period where the outlet temperature is maintained near the

  12. Effects of oxyfluorination on surface and mechanical properties of carbon fiber-reinforced polarized-polypropylene matrix composites.

    PubMed

    Kim, Hyun-Ii; Choi, Woong-Ki; Oh, Sang-Yub; Seo, Min-Kang; Park, Soo-Jin; An, Kay-Hyeok; Lee, Young Sil; Kim, Byung-Joo

    2014-12-01

    In this work, oxyfluorination treatments on carbon fiber surfaces were carried out to improve the interfacial adhesion between carbon fibers and polarized-polypropylene (P-PP). The surface properties of oxyfluorinated carbon fibers were characterized using a single fiber contact angle, and X-ray photoelectron spectroscopy. The mechanical properties of the composites were calculated in terms of work of adhesion between fibers and matrices and also measured by a critical stress intensity factor (K(IC)). The K(IC) of oxyfluorinated carbon fibers-reinforced composites showed higher values than those of as-received carbon fibers-reinforced composites. The results showed that the adhesion strength between the carbon fibers and P-PP had significantly increased after the oxyfluorination treatments. As the theoretical and practical comparisons, OF-CF-60s showed the best mechanical interfacial performance due to the good surface free energy. This indicates that oxyfluorination produced highly polar functional groups on the fiber surface, resulting in strong adhesion between carbon fibers and P-PP in this composite system. PMID:25971017

  13. Morphology dependent field emission of acid-spun carbon nanotube fibers.

    PubMed

    Fairchild, S B; Boeckl, J; Back, T C; Ferguson, J B; Koerner, H; Murray, P T; Maruyama, B; Lange, M A; Cahay, M M; Behabtu, N; Young, C C; Pasquali, M; Lockwood, N P; Averett, K L; Gruen, G; Tsentalovich, D E

    2015-03-13

    Acid spun carbon nanotube (CNT) fibers were investigated for their field emission properties and performance was determined to be dependent on fiber morphology. The fibers were fabricated by wet-spinning of pre-made CNTs. Fiber morphology was controlled by a fabrication method and processing conditions, as well as purity, size, and type of the CNT starting material. The internal fiber structure consisted of CNT fibrils held together by van der Waals forces. Alignment and packing density of the CNTs affects the fiber's electrical and thermal conductivity. Fibers with similar diameters and differing morphology were compared, and those composed of the most densely packed and well aligned CNTs were the best field emitters as exhibited by a lower turn-on voltage and a larger field enhancement factor. Fibers with higher electrical and thermal conductivity demonstrated higher maximum current before failure and longer lifetimes. A stable emission current at 3 mA was obtained for 10 h at a field strength of <1 V μm(-1). This stable high current operation makes these CNT fibers excellent candidates for use as low voltage electron sources for vacuum electronic devices. PMID:25694166

  14. The influence of surface properties on carbon fiber/epoxy matrix interfacial adhesion

    SciTech Connect

    Zhuang, H.; Wightman, J.P.

    1996-12-31

    In recent years, as composites become increasingly sophisticated to meet ever-increasing performance requirements, it has become more important to control the interaction between the reinforcing fibers and matrix materials. The major challenge here is the lack of fundamental understanding and knowledge about the reinforcement/matrix system which contribute to the establishment of the interphase. It has been recognized that the state of the fiber surface substantially effects the quality of interfacial adhesion. However, basic and specific correlation is still incomplete. The possible mechanisms by which the fiber surface parameters contribute to the constitution of the fiber/matrix interface include the interfacial chemical and physical interactions caused by fiber surface functionality and surface energy, the mechanical interlocking due to fiber surface irregularity, and, the interfacial wetting based on fiber surface energy. It was the objective of this work to explore the effects of physical and chemical aspects of fiber surfaces on the durability of interfacial adhesion in carbon fiber reinforced composites.

  15. Ribbon-to-fiber transformation in the process of spinning of carbon-nanotube dispersion.

    PubMed

    Kornev, Konstantin G; Callegari, Gerardo; Kuppler, John; Ruetsch, Sigrid; Neimark, Alexander V

    2006-11-01

    We describe a phenomenon of ribbon-to-fiber transformation observed in the process of spinning of single wall carbon nanotubes dispersed in polymer solutions. In the process of spinning, a gel-like ribbon comprised of nanotube bundles bound by polymer is withdrawn from a solvent bath. We show that upon crossing the liquid-air interface, the ribbon may either retain its flat shape or fold into a compact hairlike fiber. The ribbon-to-fiber transformation is caused by the capillary action of the liquid meniscus embracing the ribbon. Only sufficiently stiff ribbons can withhold the capillary compression. The critical conditions of folding, as well as the number of folds in the contractive ribbon, depend on the ribbon width, its flexural rigidity, and the solvent surface tension. We show that the ribbon rigidity can be efficiently modulated by varying the solvent composition, allowing us to control the pore structure of carbon-nanotube fibers. PMID:17155588

  16. Microstructures of short-carbon-fiber-reinforced SiC composites prepared by hot-pressing

    SciTech Connect

    He Xiulan Guo Yingkui; Zhou Yu; Jia Dechang

    2008-12-15

    Microstructures of short-carbon-fiber-reinforced silicon carbide composites, prepared by hot-pressing with MgO-Al{sub 2}O{sub 3}-Y{sub 2}O{sub 3} as sintering additives, were investigated by means of X-ray diffractometry, scanning electron microscopy, and transmission electron microscopy. The results showed that the composites could be densified at a relatively low temperature of 1800 deg. C via the liquid-phase-sintering mechanism. The amorphous interphase in the composites not only avoided the direct contact of the fibers with the matrix, but also improved the fiber/matrix bonding, so they could improve the densification of the composites and avoid the degeneration of the carbon fiber. The nano silicon carbide derived from polycarbosilane, could play a role of improving the relative density of the composites.

  17. Temperature and mixing effects on electrical resistivity of carbon fiber enhanced concrete

    NASA Astrophysics Data System (ADS)

    Chang, Christiana; Song, Gangbing; Gao, Di; Mo, Y. L.

    2013-03-01

    In this paper, the effect of temperature and mixing procedure on the electrical resistivity of carbon fiber enhanced concrete is investigated. Different compositions of concrete containing varying concentrations of carbon fiber into normal and self-consolidating concrete (SCC) were tested under DC electrical loading over the temperature range -10 to 20 °C. The electrical resistivity of the bulk samples was calculated and compared against temperature. It was observed that there is an inverse exponential relationship between resistivity and temperature which follows the Arrhenius relationship. The bulk resistivity decreased with increasing fiber concentration, though data from SCC indicates a saturation limit beyond which electrical resistivity begins to drop. The activation energy of the bulk electrically conductive concrete was calculated and compared. While SCC exhibited the lowest observed electrical resistance, the activation energy was similar amongst SCC and surfactant enhanced concrete, both of which were lower than fiber dispersed in normal concrete.

  18. Basic failure mechanisms in advanced composites. [composed of epoxy resins reinforced with carbon fibers

    NASA Technical Reports Server (NTRS)

    Mazzio, V. F.; Mehan, R. L.; Mullin, J. V.

    1973-01-01

    The fundamental failure mechanisms which result from the interaction of thermal cycling and mechanical loading of carbon-epoxy composites were studied. This work was confined to epoxy resin uniderictionally reinforced with HTS carbon fibers, and consists of first identifying local fiber, matrix and interface failure mechanisms using the model composite specimen containing a small number of fibers so that optical techniques can be used for characterization. After the local fracture process has been established for both mechanical loading and thermal cycling, engineering composite properties and gross fracture modes are then examined to determine how the local events contribute to real composite performance. Flexural strength in high fiber content specimens shows an increase in strength with increased thermal cycling. Similar behavior is noted for 25 v/o material up to 200 cycles; however, there is a drastic reduction after 200 cycles indicating a major loss of integrity probably through the accumulation of local cleavage cracks in the tensile region.

  19. Synthesis of Meltspun Multiwall Carbon Nanotube/Polycarbonate Fibers Through Solvent Casting and Melt Extrusion.

    PubMed

    Yadav, Poonam; Park, Sang Whan; Lee, Dong Bok

    2015-11-01

    Films and strands consisting of polycarbonate (PC) containing 0.55 or 0.75 wt% multiwall carbon nanotubes (MWNTs) were synthesized through solvent casting and melt extrusion methods, respectively. They were further processed into fibers through melt spinning. Fibers made from melt-extruded strands exhibited a smoother surface, more uniform morphology, and better dispersion of MWNTs in PC than those made from solvent-cast films. PMID:26726657

  20. μ-COMPUTED Tomography for Micro-Structure Characterization of Carbon Fiber Reinforced Plastic (cfrp)

    NASA Astrophysics Data System (ADS)

    Stoessel, R.; Guenther, T.; Dierig, T.; Schladitz, K.; Godehardt, M.; Kessling, P.-M.; Fuchs, T.

    2011-06-01

    Non-destructive testing is of major importance for quality assurance of carbon fiber reinforced plastic (CFRP) in aerospace industry. It is of interest to obtain information of the 3D inner micro-structure of CFRP. A promising option is the usage of μ-CT inspection. State-of-the art software tools are used to characterize the 3D inner micro-structure and to gather knowledge about porosity, cracks, and fiber orientation.

  1. Carbon fibers produced by pyrolysis of natural gas in stainless steel tubes

    NASA Astrophysics Data System (ADS)

    Tibbetts, Gary G.

    1983-04-01

    Carbon fibers of uniform diameter have been grown by pyrolysis of natural gas in type 304 stainless steel (18% Cr, 8% Ni) tubes at temperatures between 950 and 1075 °C. The method utilizes the circulation of wet hydrogen outside the growth tube in order to promote effective nucleation. Fibers 12 cm long having average moduli of 1.8×1011 Pa have been grown.

  2. Synergistic effect of self-assembled carboxylic acid-functionalized carbon nanotubes and carbon fiber for improved electro-activated polymeric shape-memory nanocomposite

    NASA Astrophysics Data System (ADS)

    Lu, Haibao; Min Huang, Wei

    2013-06-01

    The present work studies the synergistic effect of self-assembled carboxylic acid-functionalized carbon nanotube (CNT) and carbon fiber on the electrical property and electro-activated recovery behavior of shape memory polymer (SMP) nanocomposites. The combination of CNT and carbon fiber results in improved electrical conductivity in the SMP nanocomposites. Carboxylic acid-functionalized CNTs are grafted onto the carbon fibers and then self-assembled by deposition to significantly enhance the reliability of the bonding between carbon fiber and SMP via van der Waals and covalent crosslink. Furthermore, the self-assembled carboxylic acid-functionalized CNTs and carbon fibers enable the SMP nanocomposites for Joule heating triggered shape recovery.

  3. NDT and SHM of Carbon Fiber Composites using Linear Drive MWM-Arrays

    NASA Technical Reports Server (NTRS)

    Washabaugh, Andrew; Martin, Christopher; Lyons, Robert; Grundy, David; Goldfine, Neil; Russell, Richard; Wincheski, Russell

    2012-01-01

    Carbon fiber composites are used in a wide range of structural applications due to their excellent specific strength and stiffness. However, the anisotropic mechanical and electrical properties associated with the fibers within each composite layer present challenges, and opportunities, for Nondestructive Testing (NDT) methods used to characterize and assess the structure condition. This includes composite condition after manufacture (such as fiber orientation and density, porosity, delamination, and bond strength) and during usage (such as damage from impact, fiber breakage, thermal exposure or applied stress). Ultrasonic and thermographic methods can address some of these challenges, but eddy current methods provide an alternative method for composite structures that contain a conducting material, such as carbon fibers or a metallic liner. This presentation reviews recent advances in the development of eddy current sensors and arrays for carbon fiber composite NDT and Structural Health Monitoring (SHM) applications. The focus is on eddy current sensor constructs with linear drive windings, such as MWM -Arrays, that induce currents primarily within the linear fibers of the composite. By combining this type of sensor construct with micromechanical models that relate composite constituent properties to measurable sensor responses, insight is obtained into the volumetric distribution of electrical properties within the composite and the associated manufacturing, damage, or strain conditions. With knowledge of the fiber layup, this MWM-Array technology is able to detect damage and strain/stress as a function of depth and fiber orientation. This work has been funded by NASA, NA V AIR and the Army for applications ranging from composite overwrapped pressure vessels (COPVs) to aircraft structures and rotorcraft blades. This presentation will specifically present background on the MWM-Array technology, results from the micromechanical modeling effort, and results from

  4. Transverse Coefficient of Thermal Expansion Measurements of Carbon Fibers Using ESEM at High Temperatures

    NASA Technical Reports Server (NTRS)

    Ochoa, O.; Jiang, J.; Putnam, D.; Lo, Z.; Ellis, A.; Effinger, Michael

    2003-01-01

    The transverse coefficient of thermal expansion (CTE) of single IM7, T1000, and P55 carbon fibers are measured at elevated temperatures. The specimens are prepared by press-fitting fiber tows into 0.7mm-diameter cavity in a graphite disk of 5mm in diameter and 3mm high. The specimens are placed on a crucible in an ESEM, and images of the fiber cross section are taken as the fibers are heated up to 800 C. Holding time, heating and cool down cycles are also introduced. The geometrical changes are measured using a graphics tablet. The change in area/perimeter is calculated to determine the strain and transverse CTE for each fiber. In a complimentary computational effort, displacements and stresses are calculated with finite element models.

  5. Mechanochromic photonic-crystal fibers based on continuous sheets of aligned carbon nanotubes.

    PubMed

    Sun, Xuemei; Zhang, Jing; Lu, Xin; Fang, Xin; Peng, Huisheng

    2015-03-16

    A new family of mechanochromic photonic-crystal fibers exhibits tunable structural colors under stretching. This novel mechanochromic fiber is prepared by depositing polymer microspheres onto a continuous aligned-carbon-nanotube sheet that has been wound on an elastic poly(dimethylsiloxane) fiber, followed by further embedding in poly(dimethylsiloxane). The color of the fiber can be tuned by varying the size and the center-to-center distance of the polymer spheres. It further experiences reversible and rapid multicolor changes during the stretch and release processes, for example, between red, green, and blue. Both the high sensitivity and stability were maintained after 1000 deformation cycles. These elastic photonic-crystal fibers were woven into patterns and smart fabrics for various display and sensing applications. PMID:25728690

  6. Liquid-phase adsorption of organic compounds by granular activated carbon and activated carbon fibers

    SciTech Connect

    Lin, S.H.; Hsu, F.M.

    1995-06-01

    Liquid-phase adsorption of organic compounds by granular activated carbon (GAC) and activated carbon fibers (ACFs) is investigated. Acetone, isopropyl alcohol (IPA), phenol, and tetrahydrofuran (THF) were employed as the model compounds for the present study. It is observed from the experimental results that adsorption of organic compounds by GAC and ACF is influenced by the BET (Brunauer-Emmett-Teller) surface area of adsorbent and the molecular weight, polarity, and solubility of the adsorbate. The adsorption characteristics of GAC and ACFs were found to differ rather significantly. In terms of the adsorption capacity of organic compounds, the time to reach equilibrium adsorption, and the time for complete desorption, ACFs have been observed to be considerably better than GAC. For the organic compounds tested here, the GAC adsorptions were shown to be represented well by the Langmuir isotherm while the ACF adsorption could be adequately described by the Langmuir or the Freundlich isotherm. Column adsorption tests indicated that the exhausted ACFs can be effectively regenerated by static in situ thermal desorption at 150 C, but the same regeneration conditions do not do as well for the exhausted GAC.

  7. Electroadsorption Desalination with Carbon Nanotube/PAN-Based Carbon Fiber Felt Composites as Electrodes

    PubMed Central

    Liu, Yang; Zhou, Junbo

    2014-01-01

    The chemical vapor deposition method is used to prepare CNT (carbon nanotube)/PCF (PAN-based carbon fiber felt) composite electrodes in this paper, with the surface morphology of CNT/PCF composites and electroadsorption desalination performance being studied. Results show such electrode materials with three-dimensional network nanostructures having a larger specific surface area and narrower micropore distribution, with a huge number of reactive groups covering the surface. Compared with PCF electrodes, CNT/PCF can allow for a higher adsorption and desorption rate but lower energy consumption; meanwhile, under the condition of the same voltage change, the CNT/PCF electrodes are provided with a better desalination effect. The study also found that the higher the original concentration of the solution, the greater the adsorption capacity and the lower the adsorption rate. At the same time, the higher the solution's pH, the better the desalting; the smaller the ions' radius, the greater the amount of adsorption. PMID:24963504

  8. Electroadsorption desalination with carbon nanotube/PAN-based carbon fiber felt composites as electrodes.

    PubMed

    Liu, Yang; Zhou, Junbo

    2014-01-01

    The chemical vapor deposition method is used to prepare CNT (carbon nanotube)/PCF (PAN-based carbon fiber felt) composite electrodes in this paper, with the surface morphology of CNT/PCF composites and electroadsorption desalination performance being studied. Results show such electrode materials with three-dimensional network nanostructures having a larger specific surface area and narrower micropore distribution, with a huge number of reactive groups covering the surface. Compared with PCF electrodes, CNT/PCF can allow for a higher adsorption and desorption rate but lower energy consumption; meanwhile, under the condition of the same voltage change, the CNT/PCF electrodes are provided with a better desalination effect. The study also found that the higher the original concentration of the solution, the greater the adsorption capacity and the lower the adsorption rate. At the same time, the higher the solution's pH, the better the desalting; the smaller the ions' radius, the greater the amount of adsorption. PMID:24963504

  9. Investigation of Carbon-Polymer Structures with Embedded Fiber-Optic Bragg Gratings

    NASA Technical Reports Server (NTRS)

    Grant, Joseph; Kaul, R.; Taylor, S.; Myers, G.; Sharma, A.

    2003-01-01

    Several Bragg-grating sensors fabricated within the same optical fiber are buried within multiple-ply carbon-epoxy planar and cylindrical structures. Effect of different orientation of fiber-sensors with respect to carbon fibers in the composite structure is investigated. This is done for both fabric and uni-tape material samples. Response of planar structures to axial and transverse strain up to 1 millistrain is investigated with distributed Bragg-grating sensors. Material properties like Young's Modulus and Poisson ratio is measured. A comparison is made between response measured by sensors in different ply-layers and those bonded on the surface. The results from buried fiber- sensors do not completely agree with surface bonded conventional strain gauges. A plausible explanation is given for observed differences. The planar structures are subjected to impacts with energies up to 10 ft-lb. Effect of this impact on the material stiffness is also investigated with buried fiber-optic Bragg sensors. The strain response of such optical sensors is also measured for cylindrical carbon-epoxy composite structures. The sensors are buried within the walls of the cylinder as well as surface bonded in both the axial as well as hoop directions. The response of these fiber-optic sensors is investigated by pressurizing the cylinder up to its burst pressure of around 1500 psi. This is done at both room temperature as well as cryogenic temperatures. The recorded response is compared with that from a conventional strain gauge.

  10. The deposition of boron nitride and carbon films on silica glass fibers

    SciTech Connect

    Smith, W.L.; Michalske, T.A.; Rye, R.R.

    1993-11-01

    A chemical vapor deposition technique is used to produce amorphous boron nitride and carbon thin films on high strength silica glass fibers. In this method, the fiber is drawn under ultra high vacuum conditions and low pressure process gases, in the presence of a hot tungsten filament, are used to grow films at low substrate temperatures. Films deposited with this technique do not degrade the intrinsic pristine strength of the silica fibers under dry conditions and, when stressed in chemically aggressive environments, act as effective barrier coatings.

  11. Crystalline and tensile properties of carbon nanotube and graphene reinforced polyamide 12 fibers

    NASA Astrophysics Data System (ADS)

    Chatterjee, S.; Nüesch, F. A.; Chu, B. T. T.

    2013-02-01

    The influence of carbon nanotubes (CNTs) and graphene nanoplatelets (GnPs) on the structure and mechanical properties of polyamide 12 (PA12) fibers was investigated. As seen from wide-angle X-ray diffraction analysis the crystallinity index increases with incorporation of nanofillers due to nucleation effects. Marked improvement was noted for mechanical properties of the composites with increase in elastic modulus, yield stress and strength of the fibers. The most significant improvement of a factor of 4 could be observed for elastic modulus with the inclusion of 0.5 wt.% GnP. A comparative study was made between the fibers reinforced with CNTs and GnPs.

  12. Clothing polymer fibers with well-aligned and high-aspect ratio carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Sun, Gengzhi; Zheng, Lianxi; An, Jia; Pan, Yongzheng; Zhou, Jinyuan; Zhan, Zhaoyao; Pang, John H. L.; Chua, Chee Kai; Leong, Kah Fai; Li, Lin

    2013-03-01

    It is believed that the crucial step towards preparation of electrical conductive polymer-carbon nanotube (CNT) composites is dispersing CNTs with a high length-to-diameter aspect ratio in a well-aligned manner. However, this process is extremely challenging when dealing with long and entangled CNTs. Here in this study, a new approach is demonstrated to fabricate conductive polymer-CNT composite fibers without involving any dispersion process. Well-aligned CNT films were firstly drawn from CNT arrays, and then directly coated on polycaprolactone fibers to form polymer-CNT composite fibers. The conductivity of these composite fibers can be as high as 285 S m-1 with only 2.5 wt% CNT loading, and reach 1549 S m-1 when CNT loading is 13.4 wt%. As-prepared composite fibers also exhibit 82% retention of conductivity at a strain of 7%, and have improved mechanical properties.It is believed that the crucial step towards preparation of electrical conductive polymer-carbon nanotube (CNT) composites is dispersing CNTs with a high length-to-diameter aspect ratio in a well-aligned manner. However, this process is extremely challenging when dealing with long and entangled CNTs. Here in this study, a new approach is demonstrated to fabricate conductive polymer-CNT composite fibers without involving any dispersion process. Well-aligned CNT films were firstly drawn from CNT arrays, and then directly coated on polycaprolactone fibers to form polymer-CNT composite fibers. The conductivity of these composite fibers can be as high as 285 S m-1 with only 2.5 wt% CNT loading, and reach 1549 S m-1 when CNT loading is 13.4 wt%. As-prepared composite fibers also exhibit 82% retention of conductivity at a strain of 7%, and have improved mechanical properties. Electronic supplementary information (ESI) available. See DOI: 10.1039/c3nr34208e

  13. Enhanced vibration damping of carbon fibers-ZnO nanorods hybrid composites

    NASA Astrophysics Data System (ADS)

    Alipour Skandani, A.; Masghouni, N.; Case, S. W.; Leo, D. J.; Al-Haik, M.

    2012-08-01

    In this study, ZnO nanorods are grown on the surface of polyacrylonitrile based carbon fibers using a low temperature hydrothermal synthesis technique. Bi-layered carbon fiber-ZnO nanorod hybrid composite with epoxy matrix is prepared and tested for vibrational attenuations using dynamic mechanical analysis. Results revealed that the growth of ZnO nanorods on top of carbon fiber increases the damping performance by 50% while causing a slight decrease (˜7%) on the storage modulus. The enhanced damping of the hybrid composites can be related to the frictional mechanisms between the ZnO nanorod/epoxy and nanorod/nanorod interfaces combined with piezoelectric effect of ZnO.

  14. Relation between the charge efficiency of activated carbon fiber and its desalination performance.

    PubMed

    Huang, Zheng-Hong; Wang, Ming; Wang, Lei; Kang, Feiyu

    2012-03-20

    Four types of activated carbon fibers (ACFs) with different specific surface areas (SSA) were used as electrode materials for water desalination using capacitive deionization (CDI). The carbon fibers were characterized by scanning electron microscopy and N(2) adsorption at 77 K, and the CDI process was investigated by studying the salt adsorption, charge transfer, and also the charge efficiency of the electric double layers that are formed within the micropores inside the carbon electrodes. It is found that the physical adsorption capacity of NaCl by the ACFs increases with increasing Brunauer-Emmett-Teller (BET) surface area of the fibers. However, the two ACF materials with the highest BET surface area have the lowest electrosorptive capability. Experiments indicate that the charge efficiency of the double layers is a key property of the ACF-based electrodes because the ACF material which has the maximum charge efficiency also shows the highest salt adsorption capacity for CDI. PMID:22372914

  15. Carbon-fiber microelectrodes modified with 4-sulfobenzene have increased sensitivity and selectivity for catecholamines

    PubMed Central

    Hermans, Andre; Seipel, Andrew T.; Miller, Charles E.; Wightman, R. Mark

    2008-01-01

    Elliptical and cylindrical geometries of carbon-fiber microelectrodes were modified by covalent attachment of 4-sulfobenzenediazonium tetrafluoroborate following its electroreduction. Elliptical electrodes fabricated from Thornel P-55 carbon fibers show the highest amount of 4-sulfobenzene attached to the electrode. Fast-scan cyclic voltammetry was used to compare the response to dopamine and other neurochemicals at these modified carbon-fiber microelectrodes. The grafted layer causes an increased sensitivity to dopamine and other positively charged analytes that is due to increased adsorption of analyte in the grafted layer. However, this layer remains permeable to negatively charged compounds. Modified electrodes retain the increased sensitivity for dopamine during measurements in mouse brain tissue. PMID:16489775

  16. A Precious Metal-Free Electroless Technique for the Deposition of Copper on Carbon Fibers

    NASA Astrophysics Data System (ADS)

    Che, Dehui; Yao, Guangchun; Cao, Zhuokun

    2012-11-01

    This article introduces a new technique of electroless copper deposition on carbon fibers in the absence of precious metal as the catalyst. Copper layers were electrolessly deposited on the surface of carbon fiber without using the conventional palladium or silver catalyst to initiate redox reactions leading to metallization. This new technique shows that nickel seeds can serve as excellent catalysts to expedite the redox reactions. By performing experiments, parameters such as activation temperature, nickel ion concentration, and pH value were optimized, and an orbicular copper plating layer of carbon fiber was obtained in the copper sulfate salt-based conventional electroless solution. The surface morphology of copper coating was characterized by scanning electron microscopy and X-ray diffraction. The results indicate that uniform and smooth copper coating could be obtained by the new precious-metal free activation process. The resulting copper coating thickness is about 1 μm.

  17. Gasification of carbon fiber composites for the alleviation of electrical hazards

    NASA Technical Reports Server (NTRS)

    Hull, G.; Glazer, C. R.; Harper-Tervet, J.; Humphrey, M. F.; Ramohalli, K. N.

    1981-01-01

    A mixture of calcium acetate and lithium acetate applied to the surface of carbon fibers caused the fibers to gasify in a simulated airplane-crash fire. Tests conducted with a JPL-developed electrical detector showed the catalyst-modified composites to release few fibers during burning, while state-of-the-art composites released several hundred. Mechanical property tests demonstrated nearly identical behavior of catalyst-modified and state-of-the-art composites. Aging tests also showed little difference in the composite strength except for a severe reduction when soaked in water. Several promising new concepts resulted from the project, including catalytic elimination of carbon particulates from diesel exhaust, catalytic improvement of coal combustion, and electrical destruction of carbon particulates in combustion systems.

  18. Occupational exposure to carbon/coke fibers in plants that produce green or calcined petroleum coke and potential health effects: 2. Fiber concentrations.

    PubMed

    Maxim, L Daniel; Galvin, Jennifer B; Niebo, Ron; Segrave, Alan M; Kampa, Otto A; Utell, Mark J

    2006-01-01

    We monitored exposure to various fibers among workers in eight plants operated by ConocoPhillips that produce green or calcined petroleum coke. Carbon/coke and other fibers, including calcium silicate, cellulose, gypsum, and iron silicate, were found in occupational samples. Carbon/coke fibers were found in bulk samples of calcined petroleum coke, the probable source of these fibers in occupational samples. Time-weighted average (TWA) total fiber concentrations were approximately lognormally distributed; 90% were < or = 0.1 f/ml. Although consistently low, TWA total fiber concentrations varied with plant, job (tasks), and type of coke. This was expected given the substantial differences in plant configuration, technology, and workplace practices among refineries and carbon plants. Carbon/coke fibers (identified and measured using transmission electron microscopy [TEM]) were found at all plants producing all types of calcined coke and not detected at any plant producing only green coke. Approximately 98% of all carbon/coke TWAs were < or = 0.1 f/ml. Analysis of task length average (TLA) data by various statistical techniques indicates that the average carbon/coke TLA is certainly < or = 0.05 f/ml and probably < 0.03 f/ml. PMID:16326398

  19. Alignment of carbon nanotubes and reinforcing effects in nylon-6 polymer composite fibers.

    PubMed

    Rangari, Vijaya K; Yousuf, Mohammed; Jeelani, Shaik; Pulikkathara, Merlyn X; Khabashesku, Valery N

    2008-06-18

    Alignment of pristine carbon nanotubes (P-CNTs) and fluorinated carbon nanotubes (F-CNTs) in nylon-6 polymer composite fibers (PCFs) has been achieved using a single-screw extrusion method. CNTs have been used as filler reinforcements to enhance the mechanical and thermal properties of nylon-6 composite fibers. The composites were fabricated by dry mixing nylon-6 polymer powder with the CNTs as the first step, then followed by the melt extrusion process of fiber materials in a single-screw extruder. The extruded fibers were stretched to their maxima and stabilized using a godet set-up. Finally, fibers were wound on a Wayne filament winder machine and tested for their tensile and thermal properties. The tests have shown a remarkable change in mechanical and thermal properties of nylon-6 polymer fibers with the addition of 0.5 wt% F-CNTs and 1.0 wt% of P-CNTs. To draw a comparison between the improvements achieved, the same process has been repeated with neat nylon-6 polymer. As a result, tensile strength has been increased by 230% for PCFs made with 0.5% F-CNTs and 1% P-CNTs as additives. These fibers have been further characterized by DSC, Raman spectroscopy and SEM which confirm the alignment of CNTs and interfacial bonding to nylon-6 polymer matrix. PMID:21825828

  20. Crystallization and assembling behavior of calcium carbonate controlled by Ca-organic fibers

    NASA Astrophysics Data System (ADS)

    Chen, Anliang; Ma, Peiyan; Fu, Zhengyi; Wu, Yan; Kong, Wei

    2013-08-01

    Calcium carbonate (CaCO3) crystals with different phases were obtained on the basis of one-dimensional Ca-deoxycholate fibers (Ca-DC fibers) under ambient conditions. Ca-DC fibers were prepared by the combination of Ca2+ ions and sodium deoxycholate (SDC) before the addition of sodium bicarbonate. Vaterite dominated mixtures could be easily obtained in the presence of Ca-DC fibers in the aqueous system at 10 °C. As the temperature was increased to 30 and 120 °C, pure vaterite and aragonite with novel morphologies were obtained, respectively. The framework formed by one-dimensional Ca-DC fibers was demonstrated to be the key role in mediating the crystallization and assembling behaviors of calcium carbonate. In this study, Ca-DC fibers, prepared as a novel insoluble organic polymorph controller, could even play an important role in the industrial production of CaCO3 with different polymorphs in future and other similar Ca-organic fibers are believed to have same functions as well.

  1. Characterization of adhesion at carbon fiber-fluorinated epoxy interface and effect of environmental degradation

    NASA Astrophysics Data System (ADS)

    Dasgupta, Suman

    2011-12-01

    Carbon fiber reinforced polymers are excellent candidates for aerospace, automobile and other mobile applications due to their high specific strength and modulus. The most prominent aerospace application of carbon fiber composites in recent times is the Boeing 787 Dreamliner, which is the world's first major commercial airliner to extensively use composite materials. The critical issue, which needs to be addressed hereby, is long-term safety. Hence, long-term durability of composite materials in such applications becomes a point of concern. Conventional polymer matrices, such as thermosetting resins, which are used as matrix material in carbon fiber composites, are susceptible to degradation in the form of chemical corrosion, UV degradation and moisture, in severe environmental conditions. Fluorinated polymers offer a viable alternative as matrix material, due to their reduced susceptibility to environmental degradation. The epoxy system used in this study is fluorinated Tetra-glycidyl methylene di-aniline (6F-TGMDA), which was developed by polymer scientists at NASA Langley Research Center. The hydrophobic nature of this epoxy makes it a potential matrix material in aerospace applications. However, its compatibility in carbon fiber-reinforced composites remains to be investigated. This study aims to characterize the interfacial properties in carbon fiber reinforced fluorinated epoxy composites. Typical interfacial characterization parameters, like interfacial shear strength, estimated from the microbond test, proved to be inadequate in accurately estimating adhesion since it assumes a uniform distribution of stresses along the embedded fiber length. Also, it does not account for any residual stresses present at the interface, which might arise due to thermal expansion differences and Poisson's ratio differences of the fiber and matrix. Hence, an analytical approach, which calculates adhesion pressure at the interface, was adopted. This required determination of

  2. Propagation of PAMAM dendrimers on the carbon fiber surface by in situ polymerization: a novel methodology for fiber/matrix composites

    NASA Astrophysics Data System (ADS)

    Zhang, R. L.; Gao, B.; Zhang, J.; Cui, H. Z.; Li, D. W.

    2015-12-01

    A facile strategy for generating dendrimers onto carbon fibers, in order to functionalize them, was reported. Dendrimers were propagated on the surface of carbon fibers by in situ polymerization with Michael addition. The changes in morphology, surface composition and surface energy, which were studied by atomic force microscope (AFM), dynamic contact angle analysis test (DCAT) and x-ray photoelectron microscopy (XPS), were related to the interfacial performance of model composites. In addition, the level of fiber-matrix adhesion was determined by the interlaminar shear strength (ILSS) test. Experimental results indicated that some dendritic polymer was successfully grown on the fiber surface through the chemical reaction, and this significantly enhanced the interfacial bonding of the carbon fiber composites.

  3. Surface characterization of carbon fiber polymer composites and aluminum alloys after laser interference structuring

    DOE PAGESBeta

    Sabau, Adrian S.; Greer, Clayton M.; Chen, Jian; Warren, Charles David; Daniel, Claus

    2016-05-03

    Here, the increasing use of Carbon Fiber-reinforced Polymer matrix Composites (CFPC) and aluminum alloys as lightweight materials in the automotive and aerospace industries demands enhanced surface preparation and control of surface morphology prior to joining. In this study, surfaces of both composite and aluminum were prepared for joining using an Nd:YAG laser in a two-beam interference setup, enabling the (a) structuring of the AL 5182 surface, (b) removal of the resin layer on top of carbon fibers, and (c) structuring of the carbon fibers. CFPC specimens of T700S carbon fiber, Prepreg - T83 epoxy, 5 ply thick, 0/90o plaques weremore » used. The effect of laser fluence, scanning speed, and number of shots-per-spot was investigated on the removal rate of the resin without an excessive damage of the fibers. Optical micrographs, 3D imaging, and scanning electron microscope (SEM) imaging were used to study the effect of the laser processing on surface morphology.« less

  4. Commercialization of New Carbon Fiber Materials Based on Sustainable Resources for Energy Applications

    SciTech Connect

    Eberle, Cliff; Webb, Daniel C; Albers, Tracy; Chen, Chong

    2013-03-01

    Oak Ridge National Laboratory (ORNL) and GrafTech International have collaborated to develop and demonstrate the performance of high temperature thermal insulation prototypes made from lignin-based carbon fibers. This project will potentially lead to the first commercial application of lignin-based carbon fibers (LBCF). The goal of the commercial application is to replace expensive, Chinese-sourced isotropic pitch carbon fibers with lower cost carbon fibers made from a domestically sourced, bio-derived (renewable) feedstock. LBCF can help recapture jobs that were previously exported to China while resolving a supply chain vulnerability and reducing the production cost for GrafTech s high temperature thermal insulation. The performance of the LBCF prototypes was measured and found to be comparable to that of the current commercial product. During production of the insulation prototypes, ORNL and GrafTech demonstrated lignin compounding/pelletization, fiber production, heat treatment, and compositing at scales far surpassing those previously demonstrated in LBCF R&D or production. A plan was developed for the commercialization of LBCF thermal insulation, with key milestones including qualification of multiple scalable lignin sources in 2013, tons-scale production and field testing by customers in 2014, and product launch as soon thereafter as production capabilities can be constructed and commissioned.

  5. Fibers comprised of epitaxially grown single-wall carbon nanotubes, and a method for added catalyst and continuous growth at the tip

    DOEpatents

    Kittrell, W. Carter; Wang, Yuhuang; Kim, Myung Jong; Hauge, Robert H.; Smalley, Richard E.; Marek leg, Irene Morin

    2010-06-01

    The present invention is directed to fibers of epitaxially grown single-wall carbon nanotubes (SWNTs) and methods of making same. Such methods generally comprise the steps of: (a) providing a spun SWNT fiber; (b) cutting the fiber substantially perpendicular to the fiber axis to yield a cut fiber; (c) etching the cut fiber at its end with a plasma to yield an etched cut fiber; (d) depositing metal catalyst on the etched cut fiber end to form a continuous SWNT fiber precursor; and (e) introducing feedstock gases under SWNT growth conditions to grow the continuous SWNT fiber precursor into a continuous SWNT fiber.

  6. Geckolike high shear strength by carbon nanotube fiber adhesives

    NASA Astrophysics Data System (ADS)

    Maeno, Y.; Nakayama, Y.

    2009-01-01

    Carbon nanotube adhesives can adhere strongly to surfaces as a gecko does. The number of carbon nanotube layers is an important determinant of the contact area for adhesion. Balancing the catalyst ratio and buffer layer used for chemical vapor deposition processing controls the number of carbon nanotube layers and their distribution. The features of carbon nanotubes determine the shear strength of adhesion. Carbon nanotubes with a broad distribution of layers exhibit enhanced shear strength with equivalent adhesive capability to that of a natural Tokay Gecko (Gekko gecko)

  7. Apparatus and process for the surface treatment of carbon fibers

    DOEpatents

    Paulauskas, Felix Leonard; Ozcan, Soydan; Naskar, Amit K.

    2016-05-17

    A method for surface treating a carbon-containing material in which carbon-containing material is reacted with decomposing ozone in a reactor (e.g., a hollow tube reactor), wherein a concentration of ozone is maintained throughout the reactor by appropriate selection of at least processing temperature, gas stream flow rate, reactor dimensions, ozone concentration entering the reactor, and position of one or more ozone inlets (ports) in the reactor, wherein the method produces a surface-oxidized carbon or carbon-containing material, preferably having a surface atomic oxygen content of at least 15%. The resulting surface-oxidized carbon material and solid composites made therefrom are also described.

  8. The vulnerability of commercial aircraft avionics to carbon fibers

    NASA Technical Reports Server (NTRS)

    Meyers, J. A.; Salmirs, S.

    1980-01-01

    Avionics components commonly used in commercial aircraft were tested for vulnerability to failure when operated in an environment with a high density of graphite fibers. The components were subjected to a series of exposures to graphite fibers of different lengths. Lengths used for the tests were (in order) 1 mm, 3 mm, and 10 mm. The test procedure included subjecting the equipment to characteristic noise and shock environments. Most of the equipment was invulnerable or did not fail until extremely high average exposures were reached. The single exception was an air traffic control transponder produced in the early 1960's. It had the largest case open area through which fibers could enter and it had no coated boards.

  9. Porous, single crystalline titanium nitride nanoplates grown on carbon fibers: excellent counter electrodes for low-cost, high performance, fiber-shaped dye-sensitized solar cells.

    PubMed

    Chen, Liang; Dai, Hui; Zhou, Yong; Hu, Yingjie; Yu, Tao; Liu, Jianguo; Zou, Zhigang

    2014-11-28

    An excellent, platinum free fiber counter electrode (CE) was successfully fabricated, consisting of porous, single crystalline titanium nitride (TiN) nanoplates grown on carbon fibers (CF). The fiber-shaped dye-sensitized solar cells (FDSSCs) based on the TiN-CF CE show a high conversion efficiency of 7.20%, comparable or even superior to that of the Pt wire (6.23%). PMID:25068835

  10. MATERIALS DEVELOPMENT FOR PULP AND PAPER MILLS, TASK 9 PROOF OF COMMERCIAL CONCEPT: COMMODITY CARBON FIBERS FROM WEYERHAEUSER LIGNIN BASED FIBERS

    SciTech Connect

    Paulauskas, F.L.; Naskar, A.K.; S. Ozcan; J. R. Keiser; Gorog, J.P.

    2010-08-15

    Tasks were assigned to Oak Ridge National Laboratory (ORNL) researchers for the development of lignin-based carbon fiber from a specific precursor that was produced by the Participant (Weyerhaeuser Corporation). These tasks included characterization of precursor polymers and fibers; and the development of conversion parameters for the fibers. ORNL researchers provided recommendations for in-house characterization of the precursor at the participant’s laboratory.

  11. CRADA Final Report: Materials Development For Pulp and Paper Mills, Task 9 Proof of Commercial Concept: Commodity Carbon Fibers From Weyerhaeuser Lignin Based Fibers

    SciTech Connect

    Paulauskas, Felix L; Naskar, Amit K; Ozcan, Soydan; Keiser, James R; Gorog, John Peter

    2010-09-01

    Tasks were assigned to Oak Ridge National Laboratory (ORNL) researchers for the development of lignin-based carbon fiber from a specific precursor that was produced by the Participant (Weyerhaeuser Corporation). These tasks included characterization of precursor polymers and fibers; and the development of conversion parameters for the fibers. ORNL researchers provided recommendations for in-house characterization of the precursor at the participant's laboratory. During the early stage of the precursor fiber production trials of various spools of fibers with varied compositions were produced. Some of those samples were sent to ORNL (by the Participant) for the development of conversion protocol. The trial tow samples were oxidized at ORNL's precursor evaluation system (PES), a bench-scale facility consisting of an oven, filament winder, tension controller, and a let off creel. The PES is a modular tool useful for the development of precursor conversion protocol. It can handle a single filament to a large single tow (50k filaments). It can also offer precise tensioning for few-filament tows. In the PES, after oxidation, fibers are typically carbonized first at low temperature, {le} 600 C, and subsequently at a higher temperature, {le} 1200 C with controlled residence time. ORNL has recently installed a new carbonization furnace with 1700 C limit and a furnace with 2500 C capacity is under installation. A protocol for the oxidation and carbonization of the trial precursor fibers was developed. Oxidized fiber with a density of 1.46 g/cc (oxidation time: 90 min) shows qualitative flame retardancy via simple flame test (fibers do not catch fire or shrink when exposed to flame). Oxidized and carbonized filaments of the Weyerhaeuser precursor fibers show moderate mechanical properties and 47-51 % carbon yield (based on oxidized fiber mass) after carbonization between 1000-1400 C. The properties of fibers from nonoptimized composition and processing parameters indicate the

  12. Controlling the set of carbon-fiber embedded cement with electric current

    DOEpatents

    Mattus, Alfred J.

    2004-06-15

    A method for promoting cement or concrete set on demand for concrete that has been chemically retarded by adding carbon fiber to the concrete, which enables it to become electrically conductive, sodium tartrate retardant, and copper sulfate which forms a copper tartrate complex in alkaline concrete mixes. Using electricity, the concrete mix anodically converts the retarding tartrate to an insoluble polyester polymer. The carbon fibers act as a continuous anode surface with a counter electrode wire embedded in the mix. Upon energizing, the retarding effect of tartrate is defeated by formation of the polyester polymer through condensation esterification thereby allowing the normal set to proceed unimpeded.

  13. Curing agent for polyepoxides and epoxy resins and composites cured therewith. [preventing carbon fiber release

    NASA Technical Reports Server (NTRS)

    Serafini, T. T.; Delvigs, P.; Vannucci, R. D. (Inventor)

    1981-01-01

    A curing for a polyepoxide is described which contains a divalent aryl radical such as phenylene a tetravalent aryl radical such as a tetravalent benzene radical. An epoxide is cured by admixture with the curing agent. The cured epoxy product retains the usual properties of cured epoxides and, in addition, has a higher char residue after burning, on the order of 45% by weight. The higher char residue is of value in preventing release to the atmosphere of carbon fibers from carbon fiber-epoxy resin composites in the event of burning of the composite.

  14. Integrated carbon fiber electrodes within hollow polymer microneedles for transdermal electrochemical sensing

    PubMed Central

    Miller, Philip R.; Gittard, Shaun D.; Edwards, Thayne L.; Lopez, DeAnna M.; Xiao, Xiaoyin; Wheeler, David R.; Monteiro-Riviere, Nancy A.; Brozik, Susan M.; Polsky, Ronen; Narayan, Roger J.

    2011-01-01

    In this study, carbon fiber electrodes were incorporated within a hollow microneedle array, which was fabricated using a digital micromirror device-based stereolithography instrument. Cell proliferation on the acrylate-based polymer used in microneedle fabrication was examined with human dermal fibroblasts and neonatal human epidermal keratinocytes. Studies involving full-thickness cadaveric porcine skin and trypan blue dye demonstrated that the hollow microneedles remained intact after puncturing the outermost layer of cadaveric porcine skin. The carbon fibers underwent chemical modification in order to enable detection of hydrogen peroxide and ascorbic acid; electrochemical measurements were demonstrated using integrated electrode-hollow microneedle devices. PMID:21522504

  15. Studies on non-oxide coating on carbon fibers using plasma enhanced chemical vapor deposition technique

    NASA Astrophysics Data System (ADS)

    Patel, R. H.; Sharma, S.; Prajapati, K. K.; Vyas, M. M.; Batra, N. M.

    2016-05-01

    A new way of improving the oxidative behavior of carbon fibers coated with SiC through Plasma Enhanced Chemical Vapor Deposition technique. The complete study includes coating of SiC on glass slab and Stainless steel specimen as a starting test subjects but the major focus was to increase the oxidation temperature of carbon fibers by PECVD technique. This method uses relatively lower substrate temperature and guarantees better stoichiometry than other coating methods and hence the substrate shows higher resistance towards mechanical and thermal stresses along with increase in oxidation temperature.

  16. Enhanced mechanical strength and electrical conductivity of carbon-nanotube/TiC hybrid fibers

    NASA Astrophysics Data System (ADS)

    Yi, Qinghua; Dai, Xiao; Zhao, Jie; Sun, Yinghui; Lou, Yanhui; Su, Xiaodong; Li, Qingwen; Sun, Baoquan; Zheng, Honghe; Shen, Mingrong; Wang, Qinghua; Zou, Guifu

    2013-07-01

    We report the synthesis of carbon nanotube/TiC hybrid fibers using a polymer-assisted chemical solution approach. Ti metal ions are bound to aqueous polyethyleneimine (PEI) to form precursor solution. Amphiphilic PEI with Ti easily permeates the CNT fibers. Upon annealing in a controlled atmosphere, a homogeneous TiC network is formed in the CNT fibers. The obtained CNT/TiC hybrid fibers show prominent enhancement in mechanical strength and electrical conductivity. The tensile strength and conductivity of CNT/TiC fibers can be improved to 0.67 GPa and 1650 S cm-1 at room temperature, respectively. More importantly, a tensile modulus as high as 420 GPa has been achieved for the CNT/TiC fibers. Analysis shows that the cross-linking matrix of hard TiC plays a significant role in the improvement of mechanical strength. Furthermore, the electrons are transported in the CNT/TiC fiber by a three dimensional hopping mechanism.We report the synthesis of carbon nanotube/TiC hybrid fibers using a polymer-assisted chemical solution approach. Ti metal ions are bound to aqueous polyethyleneimine (PEI) to form precursor solution. Amphiphilic PEI with Ti easily permeates the CNT fibers. Upon annealing in a controlled atmosphere, a homogeneous TiC network is formed in the CNT fibers. The obtained CNT/TiC hybrid fibers show prominent enhancement in mechanical strength and electrical conductivity. The tensile strength and conductivity of CNT/TiC fibers can be improved to 0.67 GPa and 1650 S cm-1 at room temperature, respectively. More importantly, a tensile modulus as high as 420 GPa has been achieved for the CNT/TiC fibers. Analysis shows that the cross-linking matrix of hard TiC plays a significant role in the improvement of mechanical strength. Furthermore, the electrons are transported in the CNT/TiC fiber by a three dimensional hopping mechanism. Electronic supplementary information (ESI) available. See DOI: 10.1039/c3nr01857a

  17. Corrosion detection of steel reinforced concrete using combined carbon fiber and fiber Bragg grating active thermal probe

    NASA Astrophysics Data System (ADS)

    Li, Weijie; Ho, Siu Chun Michael; Song, Gangbing

    2016-04-01

    Steel reinforcement corrosion is one of the dominant causes for structural deterioration for reinforced concrete structures. This paper presents a novel corrosion detection technique using an active thermal probe. The technique takes advantage of the fact that corrosion products have poor thermal conductivity, which will impede heat propagation generated from the active thermal probe. At the same time, the active thermal probe records the temperature response. The presence of corrosion products can thus be detected by analyzing the temperature response after the injection of heat at the reinforcement-concrete interface. The feasibility of the proposed technique was firstly analyzed through analytical modeling and finite element simulation. The active thermal probe consisted of carbon fiber strands to generate heat and a fiber optic Bragg grating (FBG) temperature sensor. Carbon fiber strands are used due to their corrosion resistance. Wet-dry cycle accelerated corrosion experiments were performed to study the effect of corrosion products on the temperature response of the reinforced concrete sample. Results suggest a high correlation between corrosion severity and magnitude of the temperature response. The technique has the merits of high accuracy, high efficiency in measurement and excellent embeddability.

  18. Morphology dependent field emission of acid-spun carbon nanotube fibers

    NASA Astrophysics Data System (ADS)

    Fairchild, S. B.; Boeckl, J.; Back, T. C.; Ferguson, J. B.; Koerner, H.; Murray, P. T.; Maruyama, B.; Lange, M. A.; Cahay, M. M.; Behabtu, N.; Young, C. C.; Pasquali, M.; Lockwood, N. P.; Averett, K. L.; Gruen, G.; Tsentalovich, D. E.

    2015-03-01

    Acid spun carbon nanotube (CNT) fibers were investigated for their field emission properties and performance was determined to be dependent on fiber morphology. The fibers were fabricated by wet-spinning of pre-made CNTs. Fiber morphology was controlled by a fabrication method and processing conditions, as well as purity, size, and type of the CNT starting material. The internal fiber structure consisted of CNT fibrils held together by van der Waals forces. Alignment and packing density of the CNTs affects the fiber’s electrical and thermal conductivity. Fibers with similar diameters and differing morphology were compared, and those composed of the most densely packed and well aligned CNTs were the best field emitters as exhibited by a lower turn-on voltage and a larger field enhancement factor. Fibers with higher electrical and thermal conductivity demonstrated higher maximum current before failure and longer lifetimes. A stable emission current at 3 mA was obtained for 10 h at a field strength of <1 V μm-1. This stable high current operation makes these CNT fibers excellent candidates for use as low voltage electron sources for vacuum electronic devices.

  19. Continuous electrodeposition for lightweight, highly conducting and strong carbon nanotube-copper composite fibers.

    PubMed

    Xu, Geng; Zhao, Jingna; Li, Shan; Zhang, Xiaohua; Yong, Zhenzhong; Li, Qingwen

    2011-10-01

    Carbon nanotube (CNT) fiber is a promising candidate for lightweight cables. The introduction of metal particles on a CNT fiber can effectively improve its electrical conductivity. However, the decrease in strength is observed in CNT-metal composite fibers. Here we demonstrate a continuous process, which combines fiber spinning, CNT anodization and metal deposition, to fabricate lightweight and high-strength CNT-Cu fibers with metal-like conductivities. The composite fiber with anodized CNTs exhibits a conductivity of 4.08 × 10(4)-1.84 × 10(5) S cm(-1) and a mass density of 1.87-3.08 g cm(-3), as the Cu thickness is changed from 1 to 3 μm. It can be 600-811 MPa in strength, as strong as the un-anodized pure CNT fiber (656 MPa). We also find that during the tensile tests there are slips between the inner CNTs and the outer Cu layer, leading to the drops in electrical conductivity. Therefore, there is an effective fiber strength before which the Cu layer is robust. Due to the improved interfacial bonding between the Cu layer and the anodized CNT surfaces, such effective strength is still high, up to 490-570 MPa. PMID:21879118

  20. Modeling the Tensile Strength of Carbon Fiber - Reinforced Ceramic - Matrix Composites Under Multiple Fatigue Loading

    NASA Astrophysics Data System (ADS)

    Li, Longbiao

    2016-06-01

    An analytical method has been developed to investigate the effect of interface wear on the tensile strength of carbon fiber - reinforced ceramic - matrix composites (CMCs) under multiple fatigue loading. The Budiansky - Hutchinson - Evans shear - lag model was used to describe the micro stress field of the damaged composite considering fibers failure and the difference existed in the new and original interface debonded region. The statistical matrix multicracking model and fracture mechanics interface debonding criterion were used to determine the matrix crack spacing and interface debonded length. The interface shear stress degradation model and fibers strength degradation model have been adopted to analyze the interface wear effect on the tensile strength of the composite subjected to multiple fatigue loading. Under tensile loading, the fibers failure probabilities were determined by combining the interface wear model and fibers failure model based on the assumption that the fiber strength is subjected to two - parameter Weibull distribution and the loads carried by broken and intact fibers satisfy the Global Load Sharing criterion. The composite can no longer support the applied load when the total loads supported by broken and intact fibers approach its maximum value. The conditions of a single matrix crack and matrix multicrackings for tensile strength corresponding to multiple fatigue peak stress levels and different cycle number have been analyzed.