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Sample records for 2024-t3 aluminium alloy

  1. Determination of anisotropy in impact toughness of aluminium alloy 2024 T3 plate

    NASA Astrophysics Data System (ADS)

    Siddiqui, M. H.; Hashmi, F.; Junaid, A.

    The research was aimed to quantify the existence of anisotropy in fracture toughness of aluminium alloy 2024 T3 plate (used in aircraft structural members). It was further needed to establish the direction in which the fracture toughness of aluminium alloy 2024 T3 plate is maximum and minimum. This could help ascertain the structural integrity of aircraft structural components; also while designing new components, the knowledge of variation in toughness with respect to direction helps in economizing dead weight of the aircraft. In this research, pursued at the College of Aeronautical Engineering, the anisotropy in toughness of aluminium alloy 2024 T3 plate was analysed using the Charpy V-notch impact toughness test. The effect of specimen orientation on the impact toughness values of the alloy was investigated and compared with known results to verify the reliability of the work and to ascertain the extent of anisotropy in fracture toughness of the said alloy. Charpy impact tests were carried out on ASTM E 23 standard specimens machined at a reference laboratory at room temperature (23° C +/- 2° C). Four different specimen orientations analysed for the purpose of this study were L-S, L-T, T-S and T-L directions. Subsequently, the results obtained at the research centre were then analysed and correlated with morphology of microstructure of the material to establish the reliability of the experimental results. Moreover, an analysis was also done to cater for the possible errors that could affect the fracture toughness values obtained from experimental results. It was concluded that the T-S orientation of the plate had maximum toughness, whereas, minimum toughness was observed in L-T direction.

  2. Bending Properties of Locally Laser Heat Treated AA2024-T3 Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Mohammadi, Amirahmad; Vanhove, Hans; Van Bael, Albert; Duflou, Joost R.

    The bending properties of AA2024-T3 aluminium alloy after localized laser assisted softening have been studied and compared to untreated material. Single and multi-path laser scanning strategies are applied for achieving a predictable and minimized springback. Process parameters for softening have been chosen based on FE modeling. In order to investigate the softening, and to characterize the size of this softened region, hardness measurements were carried out. Using a triple scanning path strategy springback was reduced by about 43% without changing the bending radius.

  3. The corrosion protection of AA2024-T3 aluminium alloy by leaching of lithium-containing salts from organic coatings.

    PubMed

    Visser, Peter; Liu, Yanwen; Zhou, Xiaorong; Hashimoto, Teruo; Thompson, George E; Lyon, Stuart B; van der Ven, Leendert G J; Mol, Arjan J M C; Terryn, Herman A

    2015-01-01

    Lithium carbonate and lithium oxalate were incorporated as leachable corrosion inhibitors in model organic coatings for the protection of AA2024-T3. The coated samples were artificially damaged with a scribe. It was found that the lithium-salts are able to leach from the organic coating and form a protective layer in the scribe on AA2024-T3 under neutral salt spray conditions. The present paper shows the first observation and analysis of these corrosion protective layers, generated from lithium-salt loaded organic coatings. The scribed areas were examined by scanning and transmission electron microscopy before and after neutral salt spray exposure (ASTM-B117). The protective layers typically consist of three different layered regions, including a relatively dense layer near the alloy substrate, a porous middle layer and a flake-shaped outer layer, with lithium uniformly distributed throughout all three layers. Scanning electron microscopy and white light interferometry surface roughness measurements demonstrate that the formation of the layer occurs rapidly and, therefore provides an effective inhibition mechanism. Based on the observation of this work, a mechanism is proposed for the formation of these protective layers. PMID:25927079

  4. The Influence of Strain Rate Variations on the Appearance of Serrated Yielding in 2024-T3 Al-Clad Aluminium Alloy

    SciTech Connect

    Leacock, Alan G.; McMurray, Robert J.; Brown, D.; Poston, Ken

    2007-04-07

    To avoid failure during the stretch forming process using manual control, machine operators tend to achieve the final form using a stop-start approach. It was observed that when approaching full form, stretcher-strain marks appeared on the surface of the part if the operator stopped and restarted the forming operation. In order to investigate this phenomenon, a series of tensile tests was conducted using two batches of 2024-T3 aluminium alloy. The specimens were tested using several different strain rates, representative of those used on the shop floor. Additional tests were conducted involving a series of pauses under displacement control at differing levels of strain and strain rate. In the uninterrupted tests for the two batches of 2024-T3 material tested, serrated yielding was observed just prior to failure. However for the tests in which there was a pause in displacement, the material consistently exhibited serrated yielding when the crosshead began to move again. These results indicate that the pause provides an opportunity for strain ageing and pinning of the dislocations resulting in serrated yielding of this alloy. In order to avoid serrated yielding, stretch forming operations using 2024-T3 aluminium should be conducted at a constant strain rate without interruption. This also has far reaching implications for those involved in the production and testing of these alloys. The test programme described represents an initial attempt to investigate a phenomenon noted during an industrial forming process and should be extended to analyse the affect of strain path changes on the occurrence of serrated yielding.

  5. Review and study of physics driven pitting corrosion modeling in 2024-T3 aluminum alloys

    NASA Astrophysics Data System (ADS)

    Yu, Lingyu; Jata, Kumar V.

    2015-04-01

    Material degradation due to corrosion and corrosion fatigue has been recognized to significantly affect the airworthiness of civilian and military aircraft, especially for the current fleet of airplanes that have served beyond their initial design life. The ability to predict the corrosion damage development in aircraft components and structures, therefore, is of great importance in managing timely maintenance for the aging aircraft vehicles and in assisting the design of new ones. The assessment of aircraft corrosion and its influence on fatigue life relies on appropriate quantitative models that can evaluate the initiation of the corrosion as well as the accumulation during the period of operation. Beyond the aircraft regime, corrosion has also affected the maintenance, safety and reliability of other systems such as nuclear power systems, steam and gas turbines, marine structures and so on. In the work presented in this paper, we reviewed and studied several physics based pitting corrosion models that have been reported in the literature. The classic work of particle induced pitting corrosion by Wei and Harlow is reviewed in detail. Two types of modeling, a power law based simplified model and a microstructure based model, are compared for 2024-T3 alloy. Data from literatures are used as model inputs. The paper ends with conclusions and recommendations for future work.

  6. Plasma electrolytic oxidation of 2024-T3 aluminum alloy and investigation on microstructure and wear behavior

    NASA Astrophysics Data System (ADS)

    Javidi, Mehdi; Fadaee, Hossein

    2013-12-01

    In this study, plasma electrolytic oxidation has been used to improve wear resistance of 2024-T3 aluminum alloy. An electrolyte containing available and inexpensive constituents was used. A conventional DC source with low applied voltage was employed. It was found that with increase in oxidation treatment time the micro-hardness of the coating were decreased while the friction coefficient increased. It was seen that deposition at optimum treatment time of 10 min resulted in the highest micro-hardness and lowest friction coefficient and weight loss. The surface and cross-sectional morphology indicated that the coatings have a dense structure with low porosity and without any cracking. Also, the presence of wear scars on the worn surface morphology demonstrates that the three-body rolling was the main wear mechanism for coated specimen. The phase analysis of the coating indicated that the coating was formed mainly from α-Al2O3, ɤ-Al2O3, Al3.21Si0.47 and small amounts of amorphous phases. The presence of glycerin in the electrolyte composition resulted in not only stabilizing the solution but also achieving of a dense and uniform coating without any cracking.

  7. Corrosion inhibition mechanisms of aluminum alloy 2024-T3 by selected non-chromate inhibitors

    NASA Astrophysics Data System (ADS)

    Lopez-Garrity, Omar A.

    The pursuit to find a chromate-alternative has led to the development of several chromate-free aerospace primers and coating systems that offer good protection. However, fundamental understanding of the functionality of the chromate-free pigments that are embedded within these coating systems is lacking. The objective of this study was to understand the fundamental mechanism of corrosion inhibition of aluminum alloy 2024-T3 by molybdate (MoO 42-), silicate (SiO32-), and praseodymium (Pr3+) with the goal of developing the kind of understanding that was accomplished for chromate. Furthermore, since most inhibiting conversion coatings and pigments act by releasing soluble species into the local environment, it was of interest to understand the mechanism of inhibition in aqueous 0.1 M NaCl solution. The mechanism of inhibition of AA2024-T3 by the select non-chromate inhibitors was investigated using various electrochemical, microscopic and spectroscopic techniques. Naturally aerated polarization curves showed that molybdate provided mixed inhibition in near-neutral pH and at a threshold concentration of 0.1 M. The largest effect was a 250 mV increase in the breakdown potential associated with pitting and a 350 mV decrease in the open-circuit potential (OCP). In addition, electrochemical impedance indicated that the corrosion inhibition mechanism is oxygen-dependent owing to the protection afforded by Mo(VI) species. It was proposed that the corrosion inhibition of AA2024-T3 by molybdate may occur following a two-step process whereby molybdate is rapidly reduced to MoO.(OH)2 over the intermetallic particles and is subsequently oxidized to intermediate molybdenum oxides (e.g. Mo4O11) in the presence of oxygen which is reduced. This in turn may lead to a local acidification, promoting the condensation and polymerization of molybdate species in solution to form polymolybdate species (Mo7O24 6- and Mo8O264-). Furthermore, S-phase particle dissolution is decreased

  8. Influence of Combined Loading on Microstructure and Properties of Aluminum Alloy 2024-T3

    NASA Astrophysics Data System (ADS)

    Zasimchuk, E.; Markashova, L.; Baskova, O.; Turchak, T.; Chausov, N.; Hutsaylyuk, V.; Berezin, V.

    2013-11-01

    The article gives results of the experimental study of mechanical properties and structure of the fractured specimens of multiphase aluminum-base alloy 2024-T3, which were deformed under the dynamic tension conditions. The study shows that the impact in an elastic region leads to an insignificant non-stationary deformation (i.e., deformation in the impact application process) and an insignificant weakening of the material, whereas in the presence of the appreciable plastic deformation before the impact the non-stationary deformation increases more than by an order of magnitude, and a marked weakening takes place. The effects observed are related to the synergy of structure under non-stationary loading. It was concluded that self-organization of the crystalline structure defects in the form of hydrodynamic flow channels, leading to increase in ductility and weakening, may occur only under the nonlinear (plastic) deformation conditions. In the elastic region, the synergic structure formation is limited only to a change of phase composition of the alloy, which may lead to premature fracture of the material under subsequent static deformation. This makes it impossible to predict durability of the material at a probability of uncontrollable load surges. Statistical examination of structure of the fractured specimens revealed the presence of the relaxation structure in the form of recrystallized grains of different sizes, characterized by the presence of scale invariance (scaling). As shown by the grain size analysis, the process of coarsening of the recrystallized grains under dynamic loading and fracture is controlled by some cooperative process related to the atomic and probably electronic structure of the deformed material.

  9. Corrosion inhibition by inorganic cationic inhibitors on the high strength alumunium alloy, 2024-T3

    NASA Astrophysics Data System (ADS)

    Chilukuri, Anusha

    The toxicity and carcinogenic nature of chromates has led to the investigation of environmentally friendly compounds that offer good corrosion resistance to AA 2024-T3. Among the candidate inhibitors are rare earth metal cationic (REM) and zinc compounds, which have received much of attention over the past two decades. A comparative study on the corrosion inhibition caused by rare earth metal cations, Ce3+, Pr3+, La3+ and Zn2+ cations on the alloy was done. Cathodic polarization showed that these inhibitor ions suppress the oxygen reduction reaction (ORR) to varying extents with Zn2+ providing the best inhibition. Pr3+ exhibited windows of concentration (100-300 ppm) in which the corrosion rate is minimum; similar to the Ce3+ cation. Scanning Electron Microscopy (SEM) studies showed that the mechanism of inhibition of the Pr3+ ion is also similar to that of the Ce3+ ion. Potentiodynamic polarization experiments after 30 min immersion time showed greatest suppression of oxygen reduction reaction in neutral chloride solutions (pH 7), which reached a maximum at a Zn2+ ion concentration of 5 mM. Anodic polarization experiments after 30 min immersion time, showed no anodic inhibition by the inhibitor in any concentration (0.1 mM - 10 mM) and at any pH. However, anodic polarization of samples immersed after longer immersion times (upto 4 days) in mildly acidic Zn2+ (pH 4) solutions showed significant reduction in anodic kinetics indicating that zinc also acts as a “slow anodic inhibitor”. In contrast to the polarization experiments, coupons exposed to inhibited acidic solutions at pH 4 showed complete suppression of dissolution of Al2CuMg particles compared to zinc-free solutions in the SEM studies. Samples exposed in pH 4 Zn2+-bearing solution exhibited highest polarization resistance which was also observed to increase with time. In deaerated solutions, the inhibition by Zn2+ at pH 4 is not observed as strongly. The ability to make the interfacial electrolyte

  10. Investigation of the Compressive Strength and Creep Lifetime of 2024-T3 Aluminum-Alloy Plates at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Mathauser, Eldon E; Deveikis, William D

    1957-01-01

    The results of elevated-temperature compressive strength and creep tests of 2024-t3 (formerly 24s-t3) aluminum alloy plates supported in v-grooves are presented. The strength-test results indicate that a relation previously developed for predicting plate compressive strength for plates of all materials at room temperature is also satisfactory for determining elevated-temperature strength. Creep-lifetime results are presented for plates in the form of master creep-lifetime curves by using a time-temperature parameter that is convenient for summarizing tensile creep-rupture data. A comparison is made between tensile and compressive creep lifetime for the plates and a method that made use of isochronous stress-strain curves for predicting plate-creep failure stresses is investigated.

  11. Prediction of Crack Growth under Variable-Amplitude Loading in Thin-Sheet 2024-T3 Aluminum Alloys

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1997-01-01

    The present paper is concerned with the application of a "plasticity-induced" crack closure model to study fatigue crack growth under various load histories. The model was based on the Dugdale model but modified to leave plastically deformed material in the wake of the advancing crack. The model was used to correlate crack growth rates under constant-amplitude loading and then used to predict crack growth under variable-amplitude and spectrum loading on thin-sheet 2024- T3 aluminum alloys. Predicted crack-opening stresses agreed well with test data from the literature. The crack-growth lives agreed within a factor of two for single and repeated spike overloads/underloads and within 20 percent for spectrum loading. Differences were attributed to fretting-product-debris-induced closure and three-dimensional affects not included in the model.

  12. Effect of Multipath Laser Shock Processing on Microhardness, Surface Roughness, and Wear Resistance of 2024-T3 Al Alloy

    PubMed Central

    Kadhim, Abdulhadi; Salim, Evan T.; Fayadh, Saeed M.; Al-Amiery, Ahmed A.; Kadhum, Abdul Amir H.; Mohamad, Abu Bakar

    2014-01-01

    Laser shock processing (LSP) is an innovative surface treatment technique with high peak power, short pulse, and cold hardening for strengthening metal materials. LSP is based on the application of a high intensity pulsed laser beam (I > 1 GW/cm2; t < 50 ns) at the interface between the metallic target and the surrounding medium (a transparent confining material, normally water) forcing a sudden vaporization of the metallic surface into a high temperature and density plasma that immediately develops inducing a shock wave propagating into the material. The shock wave induces plastic deformation and a residual stress distribution in the target material. In this paper we study the increase of microhardness and surface roughness with the increase of laser pulse energy in 2024-T3 Al alloy. The influence of the thickness of the confining layer (water) on microhardness and surface roughness is also studied. In addition, the effect of LSP treatment with best conditions on wear behaviors of the alloy was investigated. PMID:24737973

  13. Effect of multipath laser shock processing on microhardness, surface roughness, and wear resistance of 2024-T3 Al alloy.

    PubMed

    Kadhim, Abdulhadi; Salim, Evan T; Fayadh, Saeed M; Al-Amiery, Ahmed A; Kadhum, Abdul Amir H; Mohamad, Abu Bakar

    2014-01-01

    Laser shock processing (LSP) is an innovative surface treatment technique with high peak power, short pulse, and cold hardening for strengthening metal materials. LSP is based on the application of a high intensity pulsed laser beam (I > 1 GW/cm(2); t < 50 ns) at the interface between the metallic target and the surrounding medium (a transparent confining material, normally water) forcing a sudden vaporization of the metallic surface into a high temperature and density plasma that immediately develops inducing a shock wave propagating into the material. The shock wave induces plastic deformation and a residual stress distribution in the target material. In this paper we study the increase of microhardness and surface roughness with the increase of laser pulse energy in 2024-T3 Al alloy. The influence of the thickness of the confining layer (water) on microhardness and surface roughness is also studied. In addition, the effect of LSP treatment with best conditions on wear behaviors of the alloy was investigated. PMID:24737973

  14. Effect of multipath laser shock processing on microhardness, surface roughness, and wear resistance of 2024-T3 Al alloy.

    PubMed

    Kadhim, Abdulhadi; Salim, Evan T; Fayadh, Saeed M; Al-Amiery, Ahmed A; Kadhum, Abdul Amir H; Mohamad, Abu Bakar

    2014-01-01

    Laser shock processing (LSP) is an innovative surface treatment technique with high peak power, short pulse, and cold hardening for strengthening metal materials. LSP is based on the application of a high intensity pulsed laser beam (I > 1 GW/cm(2); t < 50 ns) at the interface between the metallic target and the surrounding medium (a transparent confining material, normally water) forcing a sudden vaporization of the metallic surface into a high temperature and density plasma that immediately develops inducing a shock wave propagating into the material. The shock wave induces plastic deformation and a residual stress distribution in the target material. In this paper we study the increase of microhardness and surface roughness with the increase of laser pulse energy in 2024-T3 Al alloy. The influence of the thickness of the confining layer (water) on microhardness and surface roughness is also studied. In addition, the effect of LSP treatment with best conditions on wear behaviors of the alloy was investigated.

  15. Fracture Tests on Thin Sheet 2024-T3 Aluminum Alloy for Specimens with and Without Anti-Buckling Guides

    NASA Technical Reports Server (NTRS)

    Johnston, William M.; Newman, James C., Jr. (Technical Monitor)

    2001-01-01

    A series of fracture test were conducted to determine the effects of specimen type specimen width and buckling on the fracture behavior of cracked thin sheet (0.063 inch thick) 2024-T3 aluminum alloy. A summary of the experimental measurements is presented for fracture tests conducted on two specimen types and various widths. Middle-crack tension M(T) and compact tension C(T) specimens were tested in the L-T and T-L orientation with duplicate tests for each condition. Four widths (W= 3, 12, 24, and 40 inch) were tested for the middle-crack tension specimens, and three widths (W=2, 4, and 6 inch) were tested for the compact tension specimens. The M(T) specimens were tested in either a constrained (out-of-plane displacements restrained with antibuckling guides) or unconstrained conditions were the specimen was free to buckle out of plane Measurements were made of load against crack extension for all specimens.

  16. Prediction of stable tearing of 2024-T3 aluminum alloy using the crack-tip opening angle approach

    NASA Technical Reports Server (NTRS)

    Bakuckas, J. G., Jr.; Newman, J. C., Jr.

    1993-01-01

    In this study, the crack-tip opening angle (CTOA) approach was incorporated into a damage growth finite element program, MADGIC (Micromechanics Analysis and Damage Growth in Composites), and was used to predict stable tearing in a middle-crack tension 2024-T3 aluminum alloy specimen. The MADGIC code is a displacement based finite element program implemented with an incremental elastic-plastic algorithm used to model elastic-plastic behavior and a nodal splitting and nodal force relaxation algorithm used to generate crack surfaces. Predictions of the applied stress as a function of crack extension and applied stress as a function of load-line displacement were in good agreement with experiments and with similar predictions made using an existing finite element program, ZIP2D. In addition, path integrals, namely, the J-integral and T*-integral, were also evaluated and compared with the CTOA approach. There appears to be a weak relationship between the CTOA and the T*-integral evaluated on a specific integration path during crack extension beyond maximum applied stress. This study further verifies that the CTOA can be used as an effective elastic-plastic fracture mechanics parameter to predict crack growth.

  17. Crack-tip-opening angle measurements and crack tunneling under stable tearing in thin sheet 2024-T3 aluminum alloy

    NASA Technical Reports Server (NTRS)

    Dawicke, D. S.; Sutton, M. A.

    1993-01-01

    The stable tearing behavior of thin sheets 2024-T3 aluminum alloy was studied for middle crack tension specimens having initial cracks that were: flat cracks (low fatigue stress) and 45 degrees through-thickness slant cracks (high fatigue stress). The critical crack-tip-opening angle (CTOA) values during stable tearing were measured by two independent methods, optical microscopy and digital image correlation. Results from the two methods agreed well. The CTOA measurements and observations of the fracture surfaces showed that the initial stable tearing behavior of low and high fatigue stress tests is significantly different. The cracks in the low fatigue stress tests underwent a transition from flat-to-slant crack growth, during which the CTOA values were high and significant crack tunneling occurred. After crack growth equal to about the thickness, CTOA reached a constant value of 6 deg and after crack growth equal to about twice the thickness, crack tunneling stabilized. The initial high CTOA values, in the low fatigue crack tests, coincided with large three-dimensional crack front shape changes due to a variation in the through-thickness crack tip constraint. The cracks in the high fatigue stress tests reach the same constant CTOA value after crack growth equal to about the thickness, but produced only a slightly higher CTOA value during initial crack growth. For crack growth on the 45 degree slant, the crack front and local field variables are still highly three-dimensional. However, the constant CTOA values and stable crack front shape may allow the process to be approximated with two-dimensional models.

  18. Interpretation of observations made using local electrochemical impedance mapping (LEIM) on organic coated aluminum alloy 2024-T3

    NASA Astrophysics Data System (ADS)

    Mierisch, Amber Menemsha

    2001-08-01

    Local Electrochemical Impedance Mapping (LED4) was used to investigate local underfilm corrosion of organic coated (epoxy, polyurethane, vinyl) aluminum alloy 2024- T3 substrates immersed in chloride solutions. Several interesting features in LEIM were observed that would provide insight into the local breakdown processes of coated metals if they reflected actual electrochemical phenomena. Contribution to measurements from' artifact or quantities unrelated to breakdown, and the general effect of the dielectric layer on LEIM, were evaluated by comparison of analytical and numerical modeling to LEIM of fabricated electrodes. An equipotential disk was used to model underfilm corrosion. The fields calculated for these models were correlated with LEIM of both bare and coated fabricated electrodes (Au, Pt, Al, Cu). Numerical modeling predicted that a dielectric layer would dull edge effects and severely dampen the magnitude of the field emanating from the substrate surface. A salt film beneath the coating was predicted to have no significant effect on the field. LEIM of coated disk electrodes showed no evidence of the underfilm electrode with two exceptions: (1)underfilm corrosion occurring on pure aluminum, and (2)a copper electrode, which has a very active surface. The discrepancy between modeling and experimental results of coated systems prompted further experimental investigation to isolate the roles of current density and coating defects. Blisters were created on coated gold samples by placing NaCl and AlCl3 salt islands beneath the coating for various coating and substrate configurations. LEIM recorded a peak in admittance only over an acidic blister in polyurethane where local hydrolysis had occurred. It was determined that one of two criteria is required to measure electrochemical activity through a film: (1)the substrate must be actively corroding to produce a current density sufficient to generate a measurable field, or (2)a low resistivity defect must exist

  19. Numerical analysis of static performance comparison of friction stir welded versus riveted 2024-T3 aluminum alloy stiffened panels

    NASA Astrophysics Data System (ADS)

    Shao, Qing; He, Yuting; Zhang, Teng; Wu, Liming

    2014-07-01

    Most researches on the static performance of stiffened panel joined by friction stir welding(FSW) mainly focus on the compression stability rather than shear stability. To evaluate the potential of FSW as a replacement for traditional rivet fastening for stiffened panel assembly in aviation application, finite element method(FEM) is applied to compare compression and shear stability performances of FSW stiffened panels with stability performances of riveted stiffened panels. FEMs of 2024-T3 aluminum alloy FSW and riveted stiffened panels are developed and nonlinear static analysis method is applied to obtain buckling pattern, buckling load and load carrying capability of each panel model. The accuracy of each FEM of FSW stiffened panel is evaluated by stability experiment of FSW stiffened panel specimens with identical geometry and boundary condition and the accuracy of each FEM of riveted stiffened panel is evaluated by semi-empirical calculation formulas. It is found that FEMs without considering weld-induced initial imperfections notably overestimate the static strengths of FSW stiffened panels. FEM results show that, buckling patterns of both FSW and riveted compression stiffened panels represent local buckling of plate between stiffeners. The initial buckling waves of FSW stiffened panel emerge uniformly in each plate between stiffeners while those of riveted panel mainly emerge in the mid-plate. Buckling patterns of both FSW and riveted shear stiffened panels represent local buckling of plate close to the loading corner. FEM results indicate that, shear buckling of FSW stiffened panel is less sensitive to the initial imperfections than compression buckling. Load carrying capability of FSW stiffened panel is less sensitive to the initial imperfections than initial buckling. It can be concluded that buckling loads of FSW panels are a bit lower than those of riveted panels whereas carrying capabilities of FSW panels are almost equivalent to those of riveted

  20. Influence of Crack-Tip Configurations on the Fracture Response of 0.04-Inch Thick 2024-T3 Aluminum Alloy Sheet

    NASA Technical Reports Server (NTRS)

    Johnston, William M.; Newman, James C. (Technical Monitor)

    2002-01-01

    A series of fracture tests were conducted on Middle-crack tension M(T) and compact tension C(T) specimens to determine the effects of specimen type, specimen width, notch tip sharpness and buckling on the fracture behavior of cracked thin sheet (0.04 inch thick) 2024-T3 aluminum alloy material. A series of M(T) specimens were tested with three notch tip configurations: (1) a fatigue pre-cracked notch, (2) a 0.010-inch-diameter wire electrical discharge machined (EDM) notch, and (3) a EDM notch sharpened with a razor blade. The test procedures are discussed and the experimental results for failure stress, load vs. crack extension and the material stress-strain response are reported.

  1. An evaluation of the pressure proof test concept for 2024-T3 aluminium alloy sheet

    NASA Technical Reports Server (NTRS)

    Dawicke, D. S.; Poe, C. C., Jr.; Newman, J. C.; Harris, C. E.

    1991-01-01

    The concept of pressure proof testing of fuselage structures with fatigue cracks to insure structural integrity was evaluated from a fracture mechanics viewpoint. A generic analytical and experimental investigation was conducted on uniaxially loaded flat panels with crack configurations and stress levels typical of longitudinal lap splice joints in commercial transport aircraft fuselages. The results revealed that the remaining fatigue life after a proof cycle was longer than that without the proof cycle because of crack growth retardation due to increased crack closure. However, based on a crack length that is slightly less than the critical value at the maximum proof stress, the minimum assured life or proof test interval must be no more than 550 pressure cycles for a 1.33 proof factor and 1530 pressure cycles for a 1.5 proof factor to prevent in-flight failures.

  2. Microstructure and mechanical properties of 2024-T3 and 7075-T6 aluminum alloys and austenitic stainless steel 304 after being exposed to hydrogen peroxide

    NASA Astrophysics Data System (ADS)

    Sofyan, Nofrijon Bin Imam

    The effect of hydrogen peroxide used as a decontaminant agent on selected aircraft metallic materials has been investigated. The work is divided into three sections; bacterial attachment behavior onto an austenitic stainless steel 304 surface; effect of decontamination process on the microstructure and mechanical properties of aircraft metallic structural materials of two aluminum alloys, i.e. 2024-T3 and 7075-T6, and an austenitic stainless steel 304 as used in galley and lavatory surfaces; and copper dissolution rate into hydrogen peroxide. With respect to bacterial attachment, the results show that surface roughness plays a role in the attachment of bacteria onto metallic surfaces at certain extent. However, when the contact angle of the liquid on a surface increased to a certain degree, detachment of bacteria on that surface became more difficult. In its relation to the decontamination process, the results show that a corrosion site, especially on the austenitic stainless steel 304 weld and its surrounding HAZ area, needs more attention because it could become a source or a harborage of bio-contaminant agent after either incidental or intentional bio-contaminant delivery. On the effect of the decontamination process on the microstructure and mechanical properties of aircraft metallic structural materials, the results show that microstructural effects are both relatively small in magnitude and confined to a region immediately adjacent to the exposed surface. No systematic effect is found on the tensile properties of the three alloys under the conditions examined. The results of this investigation are promising with respect to the application of vapor phase hydrogen peroxide as a decontaminant agent to civilian aircraft, in that even under the most severe circumstances that could occur; only very limited damage was observed. The results from the dissolution of copper by concentrated liquid hydrogen peroxide showed that the rate of copper dissolution increased for

  3. The identification and investigation of synergistic combinations of corrosion inhibitors for AA2024-T3

    NASA Astrophysics Data System (ADS)

    Chambers, Brian

    2007-12-01

    The overall goal of this research was to identify and investigate possible replacements of chromate corrosion inhibitive pigments for aluminum aerospace alloys. This research project was divided into two objectives: (1) to develop high throughput screening (HTS) methods that rapidly and quantitatively assess inhibitor and inhibitor mixture efficacy on aluminum alloy 2024-T3 (AA2024-T3) for the purpose of identifying synergies, and (2) to investigate the mechanisms of inhibitor interaction for a selected combination of compounds that demonstrate synergistic or antagonistic behavior. Thirteen inorganic compounds were selected from a review of the literature as promising candidates for AA2024-T3 inhibition or synergists with other inhibitors. These thirteen compounds, a large number of combinations, and sodium chromate were evaluated at 3.4 mM in 0.6 M NaCl to simulate the harsh conditions in which inhibitive pigments must perform. Three rapid test methods were developed and used to assess corrosion inhibitor performance on AA2024-T3: (1) the current at a fixed DC potential (100 mV) between two AA2024-T3 wire electrodes (50 parallel cells), (2) the cyclic voltammetric measurement of surface Cu following 24 hour open circuit (OC) exposure (96 parallel cells), and (3) the fluorometric measurement of aluminum ion concentration resulting from 24 hour OC corrosion (96 parallel cells). These methods were utilized to assess inhibitor performance on AA2024-T3 as a function of mixture ratio, pH, and concentration. A number of binary inhibitor mixtures demonstrated both potent and broad-range synergy as identified by the HTS methods. Two binary mixtures, cerium chloride with sodium metavanadate and lanthanum chloride with sodium molybdate, were selected for more detailed investigation due to their antagonistic and synergistic interaction respectively. Experimental evidence supports the hypothesis that the antagonistic interaction between cerium and metavanadate originates from

  4. Fatigue Strengths of Aircraft Materials: Axial-Load Fatigue Tests on Edge-Notched Sheet Specimens of 2024-T3 and 7075-T6 Aluminum Alloys and of SAE 4130 Steel with Notch Radii of 0.004 and 0.070 inch

    NASA Technical Reports Server (NTRS)

    Grover, H. J.; Hyler, W. S.; Jackson, L. R.

    1959-01-01

    The present report gives results of axial-load fatigue tests on notched specimens of three sheet materials: 2024-T3 and 7075-T6 aluminum alloys and normalized SAE 4130 steel. Two edge-notched specimens were designed and tested, each having a theoretical stress-concentration factor K(sub t) = 4.0. The radii of the notches were 0.004 and 0.070 inch. Tests of these specimens were run at two levels of nominal mean stress: 0 and 20,000 psi. Results of these studies extended information previously reported on tests of specimens with varying notch severity. They afford data on the variation of fatigue-strength reduction with notch radius and on the potential usefulness of Neuber's technical stress-concentration factor K(sub n).

  5. Effect of shot peening and grain refinement on the fatigue life and strength of commercially pure Al and two of its alloys: Al-2024-T3 and Al-7075-T6

    NASA Astrophysics Data System (ADS)

    Qandil, A.; Zaid, Adnan I. O.

    2016-08-01

    Aluminum and its alloys are widely used materials in automobile, aircraft and space craft industries due to their high strength- to- weight ratio and corrosion resistance beside their other useful properties. They are the second materials in use after steel alloys. Most of the failures in parts of aircrafts and space vehicles are mainly caused by fatigue and stress corrosion cracking. In this paper, the effect of shot peening on the fatigue life of commercially pure aluminumand two of its alloys namely:Al-2024 and Al-7075-T6 is presented and discussed. Furthermore, the effect of addition of vanadium to Al and Al grain refined by Ti and Ti+Bon Its fatigue life and strengthis also presented and discussed using scanning electron microscope, SEM. It was that shot peening and the addition of V toAl and Al onAl grain refined by Ti and Ti+B have resulted in enhancement of the fatigue life and strength. Ffinally, the effect of shot peening on the surface quality of the peened parts is also presented and discussed.

  6. Role(s) of pretreatment, inhibitors, and other process steps that effect surface composition on the under-paint corrosion of an aluminum-copper-magnesium alloy 2024-T3

    NASA Astrophysics Data System (ADS)

    Little, Daryl A.

    2006-12-01

    Under-paint corrosion is a surface corrosion that grows under a coating. The composition of an aluminum alloy, particularly Cu and Fe content, has a direct and dominant effect on the growth rate of filiform corrosion (FFC) and scribe-creep. The Cu and Fe content leads to formation of galvanic cells between intermetallic compounds (IMCs) or replated Cu and the aluminum-rich matrix. However, there is no model which describes scribe-creep behavior and can be used to predict the effect of material and surface pretreatment parameters such as inhibitors, chemical surface pretreatment, and alloy microstructure. Surface pretreatments and aging which control the amount of surface copper and alter IMC distributions decrease the growth rate of scribe-creep. Scribe-creep was observed to be enhanced by temperature, regardless of surface pretreatment, as well as by artificial aging and surface pretreatments. Scribe-creep was accelerated by pretreatments that increased surface copper or left a high capacity for Cu-replating such as Cu-containing IMCs. Pretreatment was rationalized to decrease the cathodic oxygen reduction reaction (ORR) rate, which supports anodic undercutting at the head of the corrosion front. In this galvanic corrosion mechanism, the scribe-creep rate will be proportional to the rate of the anodic dissolution at the head. This, in turn, is proportional to the galvanic corrosion rate. Both charge transfer controlled and mass transport controlled cathodic reaction rates occurred at the fastest rates at the scratch and tail. The charge transfer controlled cathodic reaction rate was directly proportional to the surface coverage of Cu (thetaCu) while the mass transport limited rate was a complex nonlinear function of thetaCu . Based on enhanced understanding a galvanic couple model that describes scribe-creep rates in terms of the relevant processes at the tail and head as well as ohmic voltage between the head and tail was developed in order to explain scribe

  7. Effect of additional heat treatment of 2024-T3 on the growth of fatigue crack in air and in vacuum

    NASA Technical Reports Server (NTRS)

    Louwaard, E. P.

    1986-01-01

    In order to determine the influence of ductility on the fatigue crack growth rate of aluminum alloys, fatigue tests were carried out on central notched specimens of 2024-T3 and 2024-T8 sheet material. The 2024-T8 material was obtained by an additional heat treatment applied on 2024-T3 (18 hours at 192 C), which increased the static yield strength from 43.6 to 48.9 kgf/sq mm. A change in the ultimate strength was not observed. Fatigue tests were carried out on both materials in humid air and in high vacuum. According to a new crack propagation model, crack extension is supported to be caused by a slip-related process and debonding triggered by the environment. This model predicts an effect of the ductility on the crack growth rate which should be smaller in vacuum than in humid air; however, this was not confirmed. In humid air the crack-growth rate in 2024-T8 was about 2 times faster than in 2024-T3, while in vacuum the ratio was about 2.5. Crack closure measurements gave no indications that crack closure played a significant role in both materials. Some speculative explanations are briefly discussed.

  8. Blister Test for Measurements of Adhesion and Adhesion Degradation of Organic Polymers on AA2024-T3

    NASA Astrophysics Data System (ADS)

    Rincon Troconis, Brendy Carolina

    cleaning/desmutting and conversion coating (CC) on the adhesion strength of acetoacetate to AA2024-T3 and the effects of improper water rinse temperature after cleaner were assessed using the BT. The results showed that pretreatments improve the adhesion strength of acetoacetate primer on AA2024-T3, but the comparative behavior depends on the specific treatment. Process control is of paramount importance for the performance of acetoacetate coated systems applied on AA2024-T3. The lack of thermal activity in the water rinse after cleaning step produces deleterious effects on the adhesion and blistering resistance of CC. Finally, a test sample incorporating a coated and scribed Al alloy panel and uncoated through-hole fasteners (Ti, SS316, AA2024-T3) was designed to provide accelerated response during atmospheric corrosion testing in the field (long-term beach exposure) or in laboratory chambers (ASTM B117). The results after only three weeks of exposure to ASTM B117 correlated well with long-term beach exposure, allowing rapid ranking of different coating systems. Of the fastener materials studied, visual observation and volume lost determination indicated that the worst attack occurred near SS316 fasteners its effect was explained by Scanning Kelvin Probe measurements and the available cathodic current measured in chloride solution.

  9. Periodic Overload and Transport Spectrum Fatigue Crack Growth Tests of Ti62222STA and Al2024T3 Sheet

    NASA Technical Reports Server (NTRS)

    Phillips, Edward P.

    1999-01-01

    Variable amplitude loading crack growth tests have been conducted to provide data that can be used to evaluate crack growth prediction codes. Tests with periodic overloads or overloads followed by underloads were conducted on titanium alloy Ti-6Al-2Sn-2Zr-2Mo-2Cr solution treated and aged (Ti62222STA) material at room temperature and at 350 F. Spectrum fatigue crack growth tests were conducted on two materials (Ti62222STA and aluminum alloy 2024-T3) using two transport lower-wing test spectra at two temperatures (room temperature and 350 F (Ti only)). Test lives (growth from an initial crack half-length of 0.15 in. to failure) were recorded in all tests and the crack length against cycles (or flights) data were recorded in many of the tests. The following observations were made regarding the test results: (1) in tests of the Ti62222STA material, the tests at 350 F had longer lives than those at room temperature, (2) in tests to the MiniTwist spectrum, the Al2024T3 material showed much greater crack growth retardations due to the highest stresses in the spectrum than did the Ti62222STA material, and (3) comparisons of material crack growth performances on an "equal weight" basis were spectrum dependent.

  10. Multiscale approach to micro/macro fatigue crack growth in 2024-T3 aluminum panel

    NASA Astrophysics Data System (ADS)

    Sih, G. C.

    2014-01-01

    When two contacting solid surfaces are tightly closed and invisible to the naked eye, the discontinuity is said to be microscopic regardless of whether its length is short or long. By this definition, it is not sufficient to distinguish the difference between a micro- and macro-crack by using the length parameter. Microcracks in high strength metal alloys have been known to be several centimeters or longer. Considered in this work is a dual scale fatigue crack growth model where the main crack can be micro or macro but there prevails an inherent microscopic tip region that is damaged depending on the irregularities of the microstructure. This region is referred to as the "micro-tip" and can be simulated by a sharp wedge with different angles in addition to mixed boundary conditions. The combination is sufficient to model microscopic entities in the form of voids, inclusions, precipitations, interfaces, in addition to subgrain imperfections, or cluster of dislocations. This is accomplished by using the method of "singularity representation" such that closed form asymptotic solutions can be obtained for the development of fatigue crack growth rate relations with three parameters. They include: (1) the crack surface tightness σ* represented by σ o/ σ ∞ = 0.3-0.5 for short cracks in region I, and 0.1-0.2 for long cracks in region II, (2) the micro/macro material properties reflected by the shear modulus ratio µ* (=µmicro/µmacro varying between 2 and 5) and (3) the most sensitive parameter d* being the micro-tip characteristic length d* (= d/ d o) whose magnitude decreases in the direction of region I→II. The existing fatigue crack growth data for 2024-T3 and 7075-T6 aluminum sheets are used to reinterpret the two-parameter d a/d N= C(Δ K) n relation where Δ K has now been re-derived for a microcrack with surfaces tightly in contact. The contact force will depend on the mean stress σm or mean stress ratio R as the primary parameter and on the stress

  11. Effects of low fluence neutron bombardment on material properties of aluminum 2024 t-3 and aluminum wire

    NASA Astrophysics Data System (ADS)

    Reeves, Jesse Lee

    The purpose of this work was to explore the impact of neutron irradiation (1018 n/m2 to 1021 n/m 2) on the aluminum alloy 2024 T-3, and several corrosion resistant treatments commonly used. The irradiation was conducted in the Utah Nuclear Engineering Programs Reactor facility using the Fast Neutron Irradiation Facility (FNIF) with a 1 MeV equivalent beam and the Center Irradiator (CI) with average neutron energy of 0.58 MeV. Historically, materials tests have focused on mechanical failures occurring at very high fluence. These same tests have generally been conducted for pure materials: the limited research existing for alloyed materials focuses on power plant materials such as zircaloy and steel. This body of information is mainly used to avoid catastrophic performance failures. Small research and test reactors operating at low power will subject core materials to fluence from 1014 n/m2 to 1024 n/m2. Aluminum alloys are very common in these systems. Materials used in research reactors, such as aluminum, have been deemed adequate due to high radiation tolerance and low mechanical failure rates. While aluminum and its alloys are a well-defined set of materials in nonradiation environments, there are very little published data for them for low fluence neutron radiation. This work measured Al 2024's (T-3) thermal conductivity, electrical resistivity, oxide layer thickness, oxide/metal interface and corrosion resistance (using passive current density) for Alodine, Anodize type II, Anodize type III and native oxide. These measurements were taken before and after irradiation and results were examined. Over the course of 30 to 50 years, property changes will likely impact thermal diffusion, corrosion properties and electrical properties. Defining these changes may give future engineers the tools needed to safely justify life extensions and build inspection methods to identify pre-failure conditions.

  12. Evaluation of Various Depainting Processes on Mechanical Properties of 2024-T3 Aluminum Substrate

    NASA Technical Reports Server (NTRS)

    McGill, P.

    2001-01-01

    Alternate alkaline and neutral chemical paint strippers have been identified that, with respect to corrosion requirements, perform as well as or better than a methylene chloride baseline. These chemicals also, in general, meet corrosion acceptance criteria as specified in SAE MA 4872. Alternate acid chemical paint strippers have been identified that, with respect to corrosion requirements, perform as well as or better than a methylene chloride baseline. However, these chemicals do not generally meet corrosion acceptance criteria as specified in SAE MA 4872, especially in the areas of non-clad material performance and hydrogen embrittlement. Media blast methods reviewed in the study do not, in general, adversely affect fatigue performance or crack detectability of 2024-T3 substrate. Sodium bicarbonate stripping exhibited a tendency towards inhibiting crack detectability. These generalizations are based on a limited sample size and additional testing should be performed to characterize the response of specific substrates to specific processes.

  13. Experimental investigations of material models for Ti-6A1-4V and 2024-T3

    SciTech Connect

    Leseur, D

    1999-05-03

    This report describes studies of the deformation and failure behavior of Ti-6Al-4V and 2024-T3 aluminum. Data was obtained at high strain rates and large strains using the split Hopkinson pressure bar technique. This information, plus additional data from the literature, was used to critically evaluate the ability of the Johnson Cook material model to represent the deformation and failure response of Ti-6AMV and 2024-T3 under conditions relevant to simulations of engine containment and the influence of uncontained engine debris on aircraft structures. This model is being used in the DYNA3D finite element code, which is being developed/validated for evaluating aircraft/engine designs relative to the federal airworthiness standards and for improving mitigation/containment technology. The results of the experimental work reported here were used to define a new set of material constants for the strength component of the Johnson Cook model for Ti-6Al-4V and 2024-T3. The capabilities and limitations of the model are reviewed. The model can accurately represent the stress-strain response of the materials. The major concern with the Johnson Cook material model is its ability to accurately represent the stress - strain rate response at strain rates greater than 10{sup 3}-10{sup 4} s{sup {minus}1}. Additional work is also needed to adequately account for failure via shear localization, which was the dominant failure mode at high strain rates in both materials. Failure modeling in both Ti-6Al-N and 2024-T3 will be considered further in future reports.

  14. The Effect of Hole Quality on the Fatigue Life of 2024-T3 Aluminum Alloy Sheet

    NASA Technical Reports Server (NTRS)

    Everett, Richard A., Jr.

    2004-01-01

    This paper presents the results of a study whose main objective was to determine which type of fabrication process would least affect the fatigue life of an open-hole structural detail. Since the open-hole detail is often the fundamental building block for determining the stress concentration of built-up structural parts, it is important to understand any factor that can affect the fatigue life of an open hole. A test program of constant-amplitude fatigue tests was conducted on five different sets of test specimens each made using a different hole fabrication process. Three of the sets used different mechanical drilling procedures while a fourth and fifth set were mechanically drilled and then chemically polished. Two sets of specimens were also tested under spectrum loading to aid in understanding the effects of residual compressive stresses on fatigue life. Three conclusions were made from this study. One, the residual compressive stresses caused by the hole-drilling process increased the fatigue life by two to three times over specimens that were chemically polished after the holes were drilled. Second, the chemical polishing process does not appear to adversely affect the fatigue life. Third, the chemical polishing process will produce a stress-state adjacent to the hole that has insignificant machining residual stresses.

  15. Micro-mechanisms of corrosion fatigue using atomic force microscopy at active microstructural sites on 2024-T3 aluminum. Final report, May 1995-May 1996

    SciTech Connect

    Laird, C.; DeLuccia, J.J.

    1996-10-22

    This is a final report summarizing a one-year effort to define the micro-mechanisms of corrosion fatigue of 2024-T3 sheet aluminum alloy in low pH environments using in-situ and ex-situ instrumentation, e. g., atomic force microscopy (AFM), scanning electron microscopy, and Auger spectroscopy. Constant stress, flexure fatigue specimens cycled in a unique mechanically driven, environmentally controlled, deformation stage, are electrochemically polished to exhibit uniform quality metallographic surfaces. Pertinent surface microstructural features of crack nucleation were determined by AFM on specimens fatigued in air, .01 M and 0.1 M HCl. Imposed cathodic polarization potentials during corrosion fatigue indicate a hydrogen embrittlement contribution to the fatigue process at potentials not affording sufficient cathodic protection. Enhanced embrittlement (approx. 40% decreased in cycles to failure) was observed when 1.5 mg/ml of NaAsO2 was added to 0.1M HCl solution at open circuit voltages (freely corroding). Other results from the subject program previously reported in the open literature are referenced here, but not reported again.

  16. Effects of aging temperature and time on the corrosion protection provided by trivalent chromium process coatings on AA2024-T3.

    PubMed

    Li, Liangliang; Swain, Greg M

    2013-08-28

    The effects of aging temperature and time on the physical structure of and corrosion protection provided by trivalent chromium process (TCP) coatings on AA2024-T3 are reported. The TCP coating forms a partially blocking barrier layer on the alloy surface that consists of hydrated channels and or defects. It is through these channels and defects that ions and dissolved O2 can be transported to small areas of the underlying alloy. Reactions initiate at these sites, which can ultimately lead to undercutting of the coating and localized corrosion. We tested the hypothesis that collapsing the channels and or reducing the number of defects in the coating might be possible through post-deposition heat treatment, and that this would enhance the corrosion protection provided by the coating. This was tested by aging the TCP-coated AA2024 alloys in air overnight at room temperature (RT), 55, 100, or 150 °C. The TCP coating became dehydrated and thinner at the high temperatures (55 and 100 °C). This improved the corrosion protection as evidenced by a 2× increase in the charge transfer resistance. Aging at 150 °C caused excessive coating dehydration and shrinkage. This led to severe cracking and detachment of the coating from the surface. The TCP-coated AA2024 samples were also aged in air at RT from 1 to 7 days. There was no thinning of the coating, but the corrosion protection was enhanced with a longer aging period as evidenced by a 4× increase in the charge transfer resistance. The coating became more hydrophobic after aging at elevated temperature (up to 100 °C) and with aging time at RT as evidenced by an increased water contact angle from 7 to 100 °C.

  17. Morphological analysis of pits formed on Al 2024-T3 in chloride aqueous solution

    NASA Astrophysics Data System (ADS)

    Silva, J. W. J.; Bustamante, A. G.; Codaro, E. N.; Nakazato, R. Z.; Hein, L. R. O.

    2004-09-01

    It has been used a new image analysis method, based on segmentation by shape parameters, for pits morphology examination from Al 2024 aluminum-copper alloy in chloride aqueous solution. Corrosion behavior of this alloys in naturally aerated 3.5% NaCl solution has been investigated through open circuit potential measurements. Afterwards, pits have been characterized by image analysis taking density and size measurements right from corroded surfaces. Morphological investigation has been conducted for profiles, cut orthogonally from mean surface planes, and observed through light microscopy. Image analysis data could demonstrate that pits are wider than deep, evoluting for conical, quasi-conical or irregular shapes. Most pits have presented a quasi-conical morphology, but the wider ones have evoluted to an irregular shape influenced by sub-surface microstructure. Image analysis based on shape segmentation could enhance the differences on morphological behavior.

  18. An alternate to chromate conversion coatings for the corrosion protection of aluminum 2024-T3

    NASA Astrophysics Data System (ADS)

    Guo, Ruiguang

    Corrosion of high-strength aluminum alloys used for airspace application is an expensive and serious problem. The most significant environmental factor contributing to the corrosion of these alloys is water condensed from humid air and contaminated with soluble chloride salts. The Al 2024 series used for aircraft are particularly susceptible to corrosion in aqueous chloride solutions due to alloying constituents such as copper and other impurities. Chromates are efficient inhibitors of corrosion of aluminum in near neutral aqueous environments containing aggressive anions such as chlorides. Usually, aluminum alloys are initially protected by chromate conversion coatings. Additional polymer coatings are sometimes added during exposure to corrosive atmospheres such as marine environments. Although chromate coatings are widely used, they require the use of noxious solutions, so they have always presented effluent disposal problems. There are health and safety concerns over the use of chromates due to their toxicity and carcinogenic nature and, as a consequence, the environmental and health risks associated with the use of such coatings will be restricted in the future. It was these health and safety concerns that led to the development of alternative non-toxic coating processes with comparable adhesion properties and corrosion protection. A variety of process technologies are under development and are vying for acceptance in industrial markets. As an alternate conversion coating, a new titanate conversion coating was systematically researched and developed. Research concentrated on producing passive surfaces from a simple titanate solution using an immersion process. The corrosion resistance of the treated surface has been evaluated using simple, rapid electrochemical techniques as well as a more long-term salt spray test. Passivation by titanate conversion treatment exhibits many similarities to chromate conversion treatment. Based on this study of corrosion

  19. Hot tearing evaluation for aluminium alloys

    NASA Astrophysics Data System (ADS)

    Brůna, Marek

    2016-06-01

    Hot tearing during solidification of aluminium alloys castings can be a serious problem. This phenomenon is well known but still insufficiently investigated. Hot tearing occurs in form of irregular cracks in metal castings that develop during solidification and cooling. The cause of hot tearing is generally attributed to the development of thermally induced tensile stresses and strains in a casting as the molten metal contracts during solidification and solid state shrinkage. Submited paper consists of two parts. The first part introduces the reader to the phenomenon of hot tearing. The second part describes newly developed method for assessing hot tearing susceptibility of aluminium alloys, and also gives the results on hot tearing for various aluminium alloys.

  20. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  1. Evolution of the corrosion process of AA 2024-T3 in an alkaline NaCl solution with sodium dodecylbenzenesulfonate and lanthanum chloride inhibitors

    NASA Astrophysics Data System (ADS)

    Zhou, Biner; Wang, Yishan; Zuo, Yu

    2015-12-01

    The evolution of the corrosion process of AA 2024-T3 in 0.58 g L-1 NaCl solution (pH 10) with sodium dodecylbenzenesulfonate (SDBS) and lanthanum chloride inhibitors was studied with electrochemical and surface analysis methods. With the addition of the compounded LaCl3 and SDBS inhibitors, in the early stage the polarization behavior of AA 2024-T3 changed from active corrosion to passivation, and both the general corrosion and pitting corrosion were inhibited. However, with the immersion time extended, the passive behavior gradually disappeared and pitting happened at the Cu-rich phases. After 24 h immersion, the compounded inhibitors still showed good inhibition for general corrosion, but the polarization curve again presented the characteristic similar to active polarization. The compounded inhibitors also inhibited the pitting corrosion to some extent. The acting mechanism of the inhibitors SDBS and La3Cl on the corrosion process of AA 2024-T3 in the test solution was discussed.

  2. Aluminium alloys in municipal solid waste incineration bottom ash.

    PubMed

    Hu, Yanjun; Rem, Peter

    2009-05-01

    With the increasing growth of incineration of household waste, more and more aluminium is retained in municipal solid waste incinerator bottom ash. Therefore recycling of aluminium from bottom ash becomes increasingly important. Previous research suggests that aluminium from different sources is found in different size fractions resulting in different recycling rates. The purpose of this study was to develop analytical and sampling techniques to measure the particle size distribution of individual alloys in bottom ash. In particular, cast aluminium alloys were investigated. Based on the particle size distribution it was computed how well these alloys were recovered in a typical state-of-the-art treatment plant. Assessment of the cast alloy distribution was carried out by wet physical separation processes, as well as chemical methods, X-ray fluorescence analysis and electron microprobe analysis. The results from laboratory analyses showed that cast alloys tend to concentrate in the coarser fractions and therefore are better recovered in bottom ash treatment plants. PMID:19423581

  3. Experimental Study of the Forces Acting on the Tool in the Friction-Stir Welding of AA 2024 T3 Sheets

    NASA Astrophysics Data System (ADS)

    Astarita, A.; Squillace, A.; Carrino, L.

    2014-10-01

    In this paper, AA 2024 T3-rolled sheets were joined in butt joint configuration through the friction stir welding process. Different joints were carried out varying the principal process parameters (i.e., tool welding speed and tool rotational speed). The aim of this work was the study and the experimental characterization of the influence of the process parameters on the forces acting on the tool during the FSW process. Furthermore, it was studied the correlation between the forces and the grain size, in particular with the extension of the heat-affected zone. Forces acting along the axis parallel to the tool are actually greater than those acting along welding direction. All the recorded forces are strictly dependant on the process parameters adopted. No correlation has been found between the grain dimension within the weld bead and the recorded forces, while the greater the forces, the narrower the extension of the heat-affected zone.

  4. Finite element modelling of shot peening and peen forming processes and characterisation of peened AA2024-T351 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Gariepy, Alexandre

    The main purpose of this thesis was to develop and validate finite element (FE) simulation tools for shot peening and peen forming. The specific aim was to achieve quantitatively accurate predictions for both processes and demonstrate the potential of reliable FE modelling for scientific investigation and industrial applications. First, an improved dynamic impact model that takes into account the stochastic nature of shot peening was proposed by carefully studying its dimensions, introducing a dispersion of shot sizes and significantly reducing its computational cost. In addition, cyclic mechanical testing was conducted to define a suitable material constitutive theory for aluminium alloy (AA) 2024-T3/T351 subjected to shot peening. By combining a realistic shot peening model with an appropriate material law, fairly good residual stress predictions were achieved for three different sets of shot peening parameters. Second, an experimental and numerical characterization of AA2024-T351 shot peened with parameters representative of fatigue life improvement applications was conducted. Multiple techniques, such as micro-indentation, residual stress determination and electron backscatter diffraction, were combined to gain a better understanding of the influence of shot peening on the material. The potential uses of finite element simulation to complement experimental data were also studied. The material heterogeneity arising from the random impact sequence was investigated and it was found that the impact modelling methodology could provide useful information on such heterogeneities. Third, a novel peen forming simulation methodology was introduced. The impact model provided the necessary input data as part of a multiscale approach. Numerically calculated unbalanced induced stress profiles were input into shell elements and the deformed shape after peen forming was computed as a springback analysis. In addition, a simple interpolation method was proposed to model the

  5. Modelling of micro- and macrosegregation for industrial multicomponent aluminium alloys

    NASA Astrophysics Data System (ADS)

    Ellingsen, K.; Mortensen, D.; M'Hamdi, M.

    2015-06-01

    Realistic predictions of macrosegregation formation during casting of aluminium alloys requires an accurate modeling of solute microsegregation accounting for multicomponent phase diagrams and secondary phase formation. In the present work, the stand alone Alstruc model, a microsegregation model for industrial multicomponent aluminium alloys, is coupled with the continuum model ALSIM which calculates the macroscopic transport of mass, enthalpy, momentum, and solutes as well as stresses and deformation during solidification of aluminium. Alstruc deals with multicomponent alloys accounting for temperature dependent partition coefficients, liquidus slopes and the precipitation of secondary phases. The challenge associated with computation of microsegregation for multicomponent alloys is solved in Alstruc by approximating the phase diagram data by simple, analytical expressions which allows for a CPU-time efficient coupling with the macroscopic transport model. In the present work, the coupled model has been applied in a study of macrosegregation including thermal and solutal convection, solidification shrinkage and surface exudation on an industrial DC-cast billet.

  6. Ageing characteristics of aluminium alloy aluminosilicate discontinuous fiber reinforced composites

    SciTech Connect

    Nath, D.; Singh, V.

    1999-03-05

    Development of continuous fiber reinforced metal matrix composites is aimed at providing high specific strength and stiffness needed for aerospace and some critical high temperature structural applications. Considerable efforts have been made, during the last decade, to improve the strength of age-hardening aluminium alloy matrix composites by suitable heat treatment. It has also been well established that age-hardenable aluminium alloy composites show accelerated ageing behavior because of enhanced dislocation density at the fiber/matrix interface resulting from thermal expansion mismatch between ceramic fiber and the metal matrix. The accelerated ageing of aluminium alloy composites either from dislocation density or the residual stress, as a result of thermal expansion mismatch is dependent on the size of whisker and particulate. Investigations have also been made on the effect of volume fraction of particulate on the ageing behavior of aluminium alloys. The present investigation is concerned with characterization of age-hardening behavior of an Al-Si-Cu-Mg(AA 336) alloy alumino-silicate discontinuous fiber-reinforced composites (referred to as aluminium MMCs in the present text) being developed for automotive pistons. An effort is made to study the effect of volume fraction of the reinforcement on age-hardening behavior of this composite.

  7. Constitutive modelling of aluminium alloy sheet at warm forming temperatures

    NASA Astrophysics Data System (ADS)

    Kurukuri, S.; Worswick, M. J.; Winkler, S.

    2016-08-01

    The formability of aluminium alloy sheet can be greatly improved by warm forming. However predicting constitutive behaviour under warm forming conditions is a challenge for aluminium alloys due to strong, coupled temperature- and rate-sensitivity. In this work, uniaxial tensile characterization of 0.5 mm thick fully annealed aluminium alloy brazing sheet, widely used in the fabrication of automotive heat exchanger components, is performed at various temperatures (25 to 250 °C) and strain rates (0.002 and 0.02 s-1). In order to capture the observed rate- and temperature-dependent work hardening behaviour, a phenomenological extended-Nadai model and the physically based (i) Bergstrom and (ii) Nes models are considered and compared. It is demonstrated that the Nes model is able to accurately describe the flow stress of AA3003 sheet at different temperatures, strain rates and instantaneous strain rate jumps.

  8. Aluminium/lithium alloy-CFRP hybrid laminate: Fabrication and properties

    SciTech Connect

    Freischmidt, G.; Coutts, R.S.P.; Janardhana, M.N.

    1993-12-31

    Hybrid composite laminates of aluminum and aluminum/lithium alloy sheeting with unidirectional carbon fiber/epoxy plies have been fabricated to produce sheet materials of high strength, low density and reduced fatigue crack growth rate. In an arrangement of one layer of unidirectional carbon fiber reinforced plastic (CFRP) and 2 sheets of 2090-T3 aluminum alloy was used to give a material with a density of 2.20g/cm{sup 3}. Tensile test results gave an ultimate strength of 803MPa, a modulus of 75.7GPa and a 2% offset yield strength of 497MPa. Preliminary fatigue crack growth rate determinations on single edge notch (SEN) specimens show a marked reduction compared to monolithic 2090-T3. Other hybrid laminates using 2024-T3 alloy have also been made and tested. These laminates show reduced tensile properties, however, they appear to have lower fatigue crack growth rates than when using 2090T3 in hybrid form. The fabrication of hybrid laminates included the use of unsupported adhesive film to bond the precured unidirectional carbon fiber composite plies to the aluminum sheeting. This has left a distinct interphase region between the alloy and CFRP which is thought to improve properties through an effective load transfer.

  9. Evaluation of femtosecond LIBS for spectrochemical microanalysis of aluminium alloys.

    PubMed

    Cravetchi, Igor V; Taschuk, Mike T; Tsui, Ying Y; Fedosejevs, Robert

    2006-05-01

    The analytical performance of femtosecond laser-induced breakdown spectroscopy (LIBS) for elemental microanalysis of aluminium alloys and for mapping precipitate distribution on the sample surface has been studied in detail. A Ti-sapphire laser system producing pulses of 130 fs at 800 nm was used to generate the laser-induced plasma. Multi-element microanalysis of commercially available aluminium alloys was performed in air at atmospheric pressure. Crater characteristics such as diameter and crater morphology were characterized by optical and scanning-electron microscopy. Scaling of plasma emission and limit of detection as a function of laser pulse energy was also investigated. Current experimental results are presented and are compared with previous nanosecond microLIBS measurements.

  10. Research progress of aluminium alloy endplates for PEMFCs

    NASA Astrophysics Data System (ADS)

    Fu, Yu; Hou, Ming; Yan, Xiqiang; Hou, Junbo; Luo, Xiaokuan; Shao, Zhigang; Yi, Baolian

    The endplate is a crucial component in a proton exchange membrane fuel cell (PEMFC) stack. It can provide the necessary rigidity and strength for the stack. An aluminium alloy is one of the ideal materials for PEMFC endplates because of its low density and high rigidity. But it does not meet the requirements of corrosion resistance and electrical insulation in PEMFC environments. In this work, methods of sealing treatments and the conditions of aluminium alloy anodization were investigated. Corrosion resistances of the samples prepared by different technologies were evaluated in simulated PEMFC environments. The results showed that the corrosion resistance of the samples sealed by epoxy resin was greatly improved compared with those sealed in boiling water, and the samples anodized at a constant current density performed better than those anodized at a constant voltage. By insulation measurements, all of the samples showed good electrical insulation. The aluminium alloy endplate anodized at a constant current density and sealed with thermosetting bisphenol-A epoxy resin exhibited promising potential for practical applications by assembling it in a PEMFC stack and applying a life test.

  11. Carbon treated commercial aluminium alloys as anodes for aluminium-air batteries in sodium chloride electrolyte

    NASA Astrophysics Data System (ADS)

    Pino, M.; Herranz, D.; Chacón, J.; Fatás, E.; Ocón, P.

    2016-09-01

    An easy treatment based in carbon layer deposition into aluminium alloys is presented to enhance the performance of Al-air primary batteries with neutral pH electrolyte. The jellification of aluminate in the anode surface is described and avoided by the carbon covering. Treated commercial Al alloys namely Al1085 and Al7475 are tested as anodes achieving specific capacities above 1.2 Ah g-1vs 0.5 Ah g-1 without carbon covering. The influence of the binder proportion in the treatment as well as different carbonaceous materials, Carbon Black, Graphene and Pyrolytic Graphite are evaluated as candidates for the covering. Current densities of 1-10 mA cm-2 are measured and the influence of the alloy explored. A final battery design of 4 cells in series is presented for discharges with a voltage plateau of 2 V and 1 Wh g-1 energy density.

  12. Diffusion bonding of aluminium alloy, 8090

    SciTech Connect

    Sunwoo, A. )

    1994-08-15

    Ability to diffusion bond aluminum (Al) alloys, in particular superplastic aluminum alloys, will complete the technology-base that is strongly needed to enhance the use of superplastic forming (SPF) technology. Diffusion bonding (DB) is an attractive manufacturing option for applications where the preservation of the base metal microstructure and, in turn, mechanical properties is important in the bond area. As the technology moves from the laboratory to production, the DB process has to be production-feasible and cost-effective. At the Lawrence Livermore National Laboratory, the DB study of SPF Al alloys has been initiated. This paper describes the effect of surface chemistry on the DB properties of the Al alloy, 8090 (2.4Li-1.18Cu-0.57Mg-0.14Zr-Al). The integrity of the diffusion bonds was evaluated for both interlayered and bare surfaces. Two interlayer elements, copper (Cu) and zinc (Zn), were compared. Although the eutectic temperature of Al-Cu is 548 C, a thin Cu layer in contact with 8090 has been shown to lower its eutectic temperature to [approximately]521 C. In 8090, Cu is one of the primary alloying elements but has a limited solubility in Al at the bonding temperature. Zinc, on the other hand, forms a considerably lower eutectic (380 C) with Al and is highly soluble in Al. The diffusivity of Zn in Al is much faster than that of Cu, but Zn forms a more thermodynamically stable oxide. These subtle metallurgical differences will affect the transient liquid phase (TLP) formation at the interface, which will subsequently influence the bond quality.

  13. Mechanical Properties of Particulate Reinforced Aluminium Alloy Matrix Composite

    SciTech Connect

    Sayuti, M.; Sulaiman, S.; Baharudin, B. T. H. T.; Arifin, M. K. A.; Suraya, S.; Vijayaram, T. R.

    2011-01-17

    This paper discusses the mechanical properties of Titanium Carbide (TiC) particulate reinforced aluminium-silicon alloy matrix composite. TiC particulate reinforced LM6 alloy matrix composites were fabricated by carbon dioxide sand molding process with different particulate weight fraction. Tensile strength, hardness and microstructure studies were conducted to determine the maximum load, tensile strength, modulus of elasticity and fracture surface analysis have been performed to characterize the morphological aspects of the test samples after tensile testing. Hardness values are measured for the TiC reinforced LM6 alloy composites and it has been found that it gradually increases with increased addition of the reinforcement phase. The tensile strength of the composites increased with the increase percentage of TiC particulate.

  14. Compressive strength of the mineral reinforced aluminium alloy composite

    NASA Astrophysics Data System (ADS)

    Arora, Rama; Sharma, Anju; Kumar, Suresh; Singh, Gurmel; Pandey, O. P.

    2016-05-01

    This paper presents the results of quasi-static compressive strength of aluminium alloy reinforced with different concentration of rutile mineral particles. The reinforced material shows increase in compressive strength with 5wt% rutile concentration as compared to the base alloy. This increase in compressive strength of composite is attributed to direct strengthening due to transfer of load from lower stiffness matrix (LM13 alloy) to higher stiffness reinforcement (rutile particles). Indirect strengthening mechanisms like increase in dislocation density at the matrix-reinforcement interface, grain size refinement of the matrix and dispersion strengthening are also the contributing factors. The decrease in compressive strength of composite with the increased concentration of rutile concentration beyond 5 wt.% can be attributed to the increase in dislocation density due to the void formation at the matrix-reinforcement interface.

  15. Numerical Modelling of Drawbeads for Forming of Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Joshi, Y.; Christiansen, P.; Masters, I.; Bay, N.; Dashwood, R.

    2016-08-01

    The drawbeads in stamping tools are usually designed based on experience from the forming of steel. However, aluminium alloys display different forming behaviour to steels, which is not reflected in the drawbead design for tools used for stamping aluminium. This paper presents experimental results from different semi-circular drawbead geometries commonly encountered in automotive dies and compares them to those obtained from Stoughton's analytical drawbead model and the 2D plane strain drawbead model set up using LS-DYNA. The study was conducted on lubricated NG5754 strips. The results presented are in terms of drawbead restraining force versus strip displacement, as a function of drawbead depth. The FE drawbead model agrees well with the experiments whereas the analytical model overpredicted the drawbead forces.

  16. Aluminium. II - A review of deformation properties of high purity aluminium and dilute aluminium alloys.

    NASA Technical Reports Server (NTRS)

    Reed, R. P.

    1972-01-01

    The elastic and plastic deformation behavior of high-purity aluminum and of dilute aluminum alloys is reviewed. Reliable property data, including elastic moduli, elastic coefficients, tensile, creep, fatigue, hardness, and impact are presented. Single crystal tensile results are discussed. Rather comprehensive reference lists, containing publications of the past 20 years, are included for each of the above categories. Defect structures and mechanisms responsible for mechanical behavior are presented. Strengthening techniques (alloys, cold work, irradiation, quenching, composites) and recovery are briefly reviewed.

  17. The fracture of boron fibre-reinforced 6061 aluminium alloy

    NASA Technical Reports Server (NTRS)

    Wright, M. A.; Welch, D.; Jollay, J.

    1979-01-01

    The fracture of 6061 aluminium alloy reinforced with unidirectional and cross-plied 0/90 deg, 0/90/+ or - 45 deg boron fibres has been investigated. The results have been described in terms of a critical stress intensity, K(Q). Critical stress intensity factors were obtained by substituting the failure stress and the initial crack length into the appropriate expression for K(Q). Values were obtained that depended on the dimensions of the specimens. It was therefore concluded that, for the size of specimen tested, the values of K(Q) did not reflect any basic materials property.

  18. High rate constitutive modeling of aluminium alloy tube

    NASA Astrophysics Data System (ADS)

    Salisbury, C. P.; Worswick, M. J.; Mayer, R.

    2006-08-01

    As the need for fuel efficient automobiles increases, car designers are investigating light-weight materials for automotive bodies that will reduce the overall automobile weight. Aluminium alloy tube is a desirable material to use in automotive bodies due to its light weight. However, aluminium suffers from lower formability than steel and its energy absorption ability in a crash event after a forming operation is largely unknown. As part of a larger study on the relationship between crashworthiness and forming processes, constitutive models for 3mm AA5754 aluminium tube were developed. A nominal strain rate of 100/s is often used to characterize overall automobile crash events, whereas strain rates on the order of 1000/s can occur locally. Therefore, tests were performed at quasi-static rates using an Instron test fixture and at strain rates of 500/s to 1500/s using a tensile split Hopkinson bar. High rate testing was then conducted at rates of 500/s, 1000/s and 1500/s at 21circC, 150circC and 300circC. The generated data was then used to determine the constitutive parameters for the Johnson-Cook and Zerilli-Armstrong material models.

  19. Fractographic analysis of fatigue damage in 7000 aluminium alloys.

    PubMed

    Cvijović, Z; Vratnica, M; Gerić, K

    2008-12-01

    In this paper, an attempt is made to correlate the fatigue damage in 7000 aluminium alloys with different impurity contents to the microstructural features and to explain their interdependence through fractographic observations. The Paris constants of these alloys in the form of hot-forged plates subjected to the overaged T73 temper are evaluated and differences in the fatigue crack growth rate described by striation spacing measurements. Scanning electron microscopy analysis of fatigue fracture surfaces revealed that the type and morphological parameters of coarse intermetallic particles play a critical role in fatigue crack growth behaviour. The elemental distribution determined by means of energy-dispersive spectroscopy analysis showed that the fractured particles accelerating the crack advances are larger particles of Fe-rich phases. The fatigue crack growth rate increases considerably with increasing amounts of these particles. The smaller eta, S and Mg(2)Si particles contribute beneficially to fatigue life.

  20. Frictional conditions between alloy AA6060 aluminium and tool steel

    SciTech Connect

    Wideroee, Fredrik; Welo, Torgeir

    2011-05-04

    The frictional conditions in the new process of screw extrusion of aluminium have been investigated. The contact behaviour between the aluminum alloy and the tool steel in the extruder is vital for understanding the extrusion process. Using a compressive-rotational method for frictional measurements the conditions for unlubricated sticking friction between aluminum alloy AA6060 and tool steel at different combinations of temperatures and pressures have been investigated. In this method the samples in the form of disks are put under hydrostatic pressure while simultaneously being rotated at one end. Pins made from contrast material have been inserted into the samples to measure the deformation introduced. This approach along with 3D simulations form a method for determining the frictional conditions. The paper describes the test method and the results. It was found that the necessary pressure for sticking to occur between the aluminum AA6060 and the different parts of the extruder is heavily influenced by the temperature.

  1. Performance of commercial aluminium alloys as anodes in gelled electrolyte aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Pino, M.; Chacón, J.; Fatás, E.; Ocón, P.

    2015-12-01

    The evaluation of commercial aluminium alloys, namely, Al2024, Al7475 and Al1085, for Al-air batteries is performed. Pure Al cladded Al2024 and Al7475 are also evaluated. Current rates from 0.8 mA cm-2 to 8.6 mA cm-2 are measured in a gel Al-air cell composed of the commercial alloy sample, a commercial air-cathode and an easily synthesizable gelled alkaline electrolyte. The influence of the alloying elements and the addition to the electrolyte of ZnO and ZnCl2, as corrosion inhibitors is studied and analysed via EDX/SEM. Specific capacities of up to 426 mAh/g are obtained with notably flat potential discharges of 1.3-1.4 V. The competition between self-corrosion and oxidation reactions is also discussed, as well as the influence of the current applied on that process. Al7475 is determined to have the best behaviour as anode in Al-air primary batteries, and cladding process is found to be an extra protection against corrosion at low current discharges. Conversely, Al1085 provided worse results because of an unfavourable metallic composition.

  2. The influence of alloy composition on residual stresses in heat treated aluminium alloys

    SciTech Connect

    Robinson, J.S.; Redington, W.

    2015-07-15

    The as quenched properties of eight different heat treatable aluminium alloys are related to residual stress magnitudes with the objective being to establish if there is a relationship between the residual stress and the as quenched alloy hardness and strength. Near surface residual stresses were assessed with X-ray diffraction using both the established sin{sup 2}ψ method and the more recent cos α technique. Through thickness residual stresses were also characterised using neutron diffraction. The alloys were chosen to encompass a wide range of strengths. The low to medium strength alloys were 6060 and 6082, medium to high strength 2618A, 2014A, 7075, 7010 and two variants of 7449, while the very high strength alloy was the powder metallurgy alloy N707. To assess the as quenched strength, dynamic hardness and tensile properties were determined from samples tested immediately after quenching to minimise the influence of precipitation hardening by natural aging. In addition, hot hardness measurements were made in situ on samples cooled to simulate quench paths. Within the experimental constraints of the investigation, the distribution of residual stress through the thickness was found to follow the same pattern for all the alloys investigated, varying from tensile in the interior to surface compression. The influence of alloy strength was manifested as a change in the observed residual stress magnitudes, and surface residual stresses were found to vary linearly with as quenched hardness and strength. - Highlights: • As quenched aluminium alloys contain high magnitude residual stresses. • Surface is compressive balance by a tensile core. • As quenched surface residual stress is linear function of alloy strength. • In situ hot hardness demonstrates rapid change in intrinsic hardness during rapid cooling.

  3. Spall fracture in aluminium alloy at high strain rates

    NASA Astrophysics Data System (ADS)

    Joshi, K. D.; Rav, Amit; Sur, Amit; Kaushik, T. C.; Gupta, Satish C.

    2016-05-01

    Spall fracture strength and dynamic yield strength has been measured in 8mm thick target plates of aluminium alloy Al2024-T4 at high strain rates generated in three plate impact experiments carried out at impact velocities of 180 m/s, 370 m/s and 560m/s, respectively, using single stage gas gun facility. In each experiment, the free surface velocity history of the Al2024-T4 sample plate measured employing velocity interferometer system for any reflector (VISAR) is used to determine the spall strength and dynamic yield strength of this material. The spall strength of 1.11 GPa, 1.16 GPa and 1.43 GPa, determined from measured free surface velocity history of sample material in three experiments performed at impact velocity of 180 m/s, 370 m/s and 560 m/s, respectively, are higher than the quasi static value of 0.469 GPa and display almost linearly increasing trend with increasing impact velocity or equivalently with increasing strain rates. The average strain rates just ahead of the spall fracture are determined to be 1.9×10 4/s, 2.0×104/s and 2.5×104/s, respectively. The dynamic yield strength determined in the three experiments range from 0.383 GPa to 0.407 GPa, which is higher than the quasi static value of 0.324GPa.

  4. High temperature deformation of friction stir processed 7075 aluminium alloy

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it; Squillace, A.

    2005-08-15

    The mechanical and microstructural properties of 7075 aluminium alloy resulting from Friction Stir Processing (FSP), into sheets of 7 mm thickness, were analysed in the present study. The sheets were processed perpendicularly to the rolling direction; the tensile mechanical properties were evaluated at room temperature in the transverse and longitudinal directions with respect to the processing one. Tensile tests were also performed at higher temperatures and different strain rates in the nugget zone, in order to analyse the superplastic properties of the recrystallized material and to observe the differences from the parent material as a function of the strong grain refinement due to the Friction Stir Process. The high temperature behaviour of the material was studied, in the parallel direction, by means of tensile tests in the temperature and strain rate ranges of 150-500 deg. C and 10{sup -} {sup 2}-10{sup -} {sup 4} s{sup -} {sup 1} respectively, electron microscopy (FEGSEM) observations were carried out to investigate more closely the fracture surfaces of the specimens tested at different temperatures and strain rates.

  5. New developments on optimizing properties of high-Zn aluminium cast alloys

    NASA Astrophysics Data System (ADS)

    Krajewski, W. K.; Buras, J.; Krajewski, P. K.; Greer, A. L.; Schumacher, P.; Haberl, K.

    2016-07-01

    Foundry alloys with Al-based matrices have a wide range of uses in today's global economy and there is a high demand for castings of Al alloys, including Al-Zn alloys. In this paper, investigations on the grain refinement of high-Zn aluminium cast alloys are presented. Aluminium alloys with relatively high zinc content have a tendency to be coarse-grained, especially in the case of castings with low cooling rates such as are found in sand moulds. The coarse-grained structure degrades the plasticity, specifically the elongation. Therefore, for aluminium alloys of high (10-30 wt.%) zinc content, inoculation is attractive, aiming to break up the primary dendrites of the a-phase solid solution of zinc in aluminium. Such dendrites are the principal microstructural component in these alloys. On the other hand, a finer grain structure usually reduces the damping (e.g. as measured by attenuation of ultrasound) in these alloys. In the present investigations, a binary sand-cast Al-20 wt.% Zn alloy was inoculated with different additions of AlTi3C0.15 (TiCAl) and ZnTi-based master alloys. The sand-cast samples were subjected to mechanical-property measurements (tensile strength and elongation), image analysis to determine grain size, and measurements of the attenuation of 1 MHz ultrasound. It is found that both of the master alloys used cause significant refinement of the a-AlZn primary dendrites and change their morphology from linear-branched to semi-globular, increase the elongation by about 40%, and decrease the attenuation coefficient by about 25% in comparison with the initial alloy without inoculation.

  6. Self-Pierce Riveting of Three Aluminium Alloy and Mild Steel Sheets

    SciTech Connect

    Mori, K.; Abe, Y.; Sakai, S.; Kato, T.

    2010-06-15

    Three aluminium alloy and steel sheets were joined with a self-piercing rivet. Self-pierce riveting has the function of joining steel and aluminium alloys having very different melting points due to plastic joining. The requisites for joining the three sheets are the driving of the rivet leg through the middle sheet, the flaring of the rivet leg in the lower sheet and the prevention of the fracture of the lower sheet. The joinability for various combinations of the three sheets was determined. When the rivet leg is small, no driving through the middle sheet occurs, the lower sheet ruptures for a large rivet leg. In addition, 980 MPa high strength steel, mild steel and aluminium alloy sheets were joined by the self-pierce riveting.

  7. Silica mesoporous thin films as containers for benzotriazole for corrosion protection of 2024 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Recloux, Isaline; Mouanga, Maixent; Druart, Marie-Eve; Paint, Yoann; Olivier, Marie-Georges

    2015-08-01

    This work contributes to the development of a new environmentally friendly alternative pretreatment for 2024 aluminium alloys to replace hexavalent chromium based conversion layers in the aeronautical field. A silica mesoporous thin film, synthesized through the evaporation induced self-assembly process, was doped with benzotriazole to obtain active corrosion protection. Inhibitor loading contents were correlated with pore characteristics. The release kinetics was studied as function of pH. The application of the doped mesoporous film on 2024 aluminium alloy revealed a slowing down of corrosion processes, demonstrating its potential as an active inhibitor storage layer.

  8. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while the protection provided by steam treatment with HNO3 was a function of the concentration of NO3- ions. The coating generated by inclusion of KMnO4 showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local coverage of the alloy microstructure resulting from steam containing with KMnO4 and HNO3.

  9. Recovery of actinides from actinide-aluminium alloys by chlorination: Part II

    NASA Astrophysics Data System (ADS)

    Souček, P.; Cassayre, L.; Eloirdi, R.; Malmbeck, R.; Meier, R.; Nourry, C.; Claux, B.; Glatz, J.-P.

    2014-04-01

    A chlorination route is being investigated for recovery of actinides from actinide-aluminium alloys, which originate from pyrochemical recovery of actinides from spent metallic nuclear fuel by electrochemical methods in molten LiCl-KCl. In the present work, the most important steps of this route were experimentally tested using U-Pu-Al alloy prepared by electrodeposition of U and Pu on solid aluminium plate electrodes. The investigated processes were vacuum distillation for removal of the salt adhered on the electrode, chlorination of the alloy by chlorine gas and sublimation of the AlCl3 formed. The processes parameters were set on the base of a previous thermochemical study and an experimental work using pure UAl3 alloy. The present experimental results indicated high efficiency of salt distillation and chlorination steps, while the sublimation step should be further optimised.

  10. Evaluation Of Four Welding Arc Processes Applied To 6061 Aluminium Alloy

    SciTech Connect

    Benoit, A.; Paillard, P.; Baudin, T.; Jobez, S.; Castagne, J.-F.

    2011-01-17

    At a time when greenhouse gas emissions must be reduced, the use of the aluminium alloys is expanding, in particular in the transportation industry. In order to extend the possibilities of aluminium assembly design, new Metal Inert Gas (MIG) welding processes have been conceived. They work at lower temperatures than usual arc processes (classic MIG or Tungsten Inert Gas). This study compares four arc welding processes, applied to the 6061 aluminium alloy. These four weld processes have been studied through the metallurgical analysis of the weld beads. Metallography, micro-hardness testings, X Ray radiography have been carried out on the produced weld beads. The processes are classified according to the quality of the beads like geometry of beads, size of the heat affected zone and presence of defects.

  11. Evaluation Of Four Welding Arc Processes Applied To 6061 Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Benoit, A.; Paillard, P.; Baudin, T.; Jobez, S.; Castagné, J.-F.

    2011-01-01

    At a time when greenhouse gas emissions must be reduced, the use of the aluminium alloys is expanding, in particular in the transportation industry. In order to extend the possibilities of aluminium assembly design, new Metal Inert Gas (MIG) welding processes have been conceived. They work at lower temperatures than usual arc processes (classic MIG or Tungsten Inert Gas). This study compares four arc welding processes, applied to the 6061 aluminium alloy. These four weld processes have been studied through the metallurgical analysis of the weld beads. Metallography, micro-hardness testings, X Ray radiography have been carried out on the produced weld beads. The processes are classified according to the quality of the beads like geometry of beads, size of the heat affected zone and presence of defects.

  12. Simulation of deep drawing of aluminium alloy sheets using convex texture based plastic potentials

    NASA Astrophysics Data System (ADS)

    He, S.; Van Bael, A.; Van Houtte, P.

    2004-06-01

    In the present study, texture based convex plastic potentials are used to derive the yield locus for the anisotropic materials. Finite element analysis is performed on cup drawing process of aluminium alloy sheets. The predicted results are compared to the experimental data.

  13. Property enhancement by grain refinement of zinc-aluminium foundry alloys

    NASA Astrophysics Data System (ADS)

    Krajewski, W. K.; Greer, A. L.; Piwowarski, G.; Krajewski, P. K.

    2016-03-01

    Development of cast alloys with good mechanical properties and involving less energy consumption during their melting is one of the key demands of today's industry. Zinc foundry alloys of high and medium Al content, i.e. Zn-(15-30) wt.% Al and Zn-(8-12) wt.% Al, can satisfy these requirements. The present paper summarizes the work [1-9] on improving properties of sand-cast ZnAl10 (Zn-10 wt.% Al) and ZnAl25 (Zn-25 wt. % Al) alloys by melt inoculation. Special attention was devoted to improving ductility, whilst preserving high damping properties at the same time. The composition and structural modification of medium- and high-aluminium zinc alloys influence their strength, tribological properties and structural stability. In a series of studies, Zn - (10-12) wt. % Al and Zn - (25-26) wt.% Al - (1-2.5) wt.% Cu alloys have been doped with different levels of added Ti. The melted alloys were inoculated with ZnTi-based refiners and it was observed that the dendritic structure is significantly finer already after addition of 50 - 100 ppm Ti to the melted alloys. The alloy's structure and mechanical properties have been studied using: SEM (scanning electron microscopy), LM (light microscopy), dilatometry, pin-on-disc wear, and tensile strength measurements. Grain refinement leads to significant improvement of ductility in the binary high-aluminium Zn-(25-27) Al alloys while in the medium-aluminium alloys the effect is rather weak. In the ternary alloys Zn-26Al-Cu, replacing a part of Cu with Ti allows dimensional changes to be reduced while preserving good tribological properties. Furthermore, the high initial damping properties were nearly entirely preserved after inoculation. The results obtained allow us to characterize grain refinement of the examined high-aluminium zinc alloys as a promising process leading to the improvement of their properties. At the same time, using low melting ZnTi-based master alloys makes it possible to avoid the excessive melt overheating

  14. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps.

    PubMed

    Rabah, Mahmoud A

    2004-01-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 degrees C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 degrees C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 degrees C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

  15. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps

    SciTech Connect

    Rabah, Mahmoud A

    2004-07-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 deg. C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 deg. C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 deg. C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics.

  16. Recovery of aluminium, nickel-copper alloys and salts from spent fluorescent lamps.

    PubMed

    Rabah, Mahmoud A

    2004-01-01

    This study explores a combined pyro-hydrometallurgical method to recover pure aluminium, nickel-copper alloy(s), and some valuable salts from spent fluorescent lamps (SFLs). It also examines the safe recycling of clean glass tubes for the fluorescent lamp industry. Spent lamps were decapped under water containing 35% acetone to achieve safe capture of mercury vapour. Cleaned glass tubes, if broken, were cut using a rotating diamond disc to a standard shorter length. Aluminium and copper-nickel alloys in the separated metallic parts were recovered using suitable flux to decrease metal losses going to slag. Operation variables affecting the quality of the products and the extent of recovery with the suggested method were investigated. Results revealed that total loss in the glass tube recycling operation was 2% of the SFLs. Pure aluminium meeting standard specification DIN 1712 was recovered by melting at 800 degrees C under sodium chloride/carbon flux for 20 min. Standard nickel-copper alloys with less than 0.1% tin were prepared by melting at 1250 degrees C using a sodium borate/carbon flux. De-tinning of the molten nickel-copper alloy was carried out using oxygen gas. Tin in the slag as oxide was recovered by reduction using carbon or hydrogen gas at 650-700 degrees C. Different valuable chloride salts were also obtained in good quality. Further research is recommended on the thermodynamics of nickel-copper recovery, yttrium and europium recovery, and process economics. PMID:14761750

  17. Identification of monoclinic θ-phase dispersoids in a 6061 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Buchanan, Karl; Ribis, Joël; Garnier, Jérôme; Colas, Kimberly

    2016-04-01

    Intermetallic dispersoids play an important role in controlling the 6xxx alloy series' grain distribution and increasing the alloy's toughness. The dispersoid distribution in a 6061 aluminium alloy (Al-Mg-Si) was analysed by transmission electron microscopy, selected area diffraction and energy-dispersive X-ray spectroscopy. The dispersoids had three unique crystal structures: simple cubic ?, body-centred cubic ? and monoclinic (C2/m). While the SC and BCC dispersoids have been well characterized in the literature, a detailed analysis of monoclinic dispersoids has not been presented. Therefore, the current work discusses the chemical composition, crystal structure and morphology of the monoclinic dispersoids.

  18. Semi-Solid Processing by Electric Current During Sand Casting of Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Prodhan, Anjan

    2016-02-01

    This study reports the effect of DC and 50Hz AC treatment (ECT) on aluminium or aluminium alloys during solidification in sand moulds i.e., at their semisolid state. Castings, with different geometry, were made in open or closed sand moulds. It is observed that ECT (a) reduces dissolved gas, (b) reduces internal shrinkage and (c) metal mould reactions in castings. It is also observed that the AC treatment is more effective compared to DC treatment. ECT changes the movement of solidification front. The optical microstructures of ECT samples are quite similar to the samples treated in other semisolid processing methods.

  19. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part I Microstructural investigation

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Piotrowska, Kamila; Gudla, Visweswara Chakravarthy; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    The surface treatment of aluminium alloys under steam containing KMnO4 and HNO3 resulted in the formation of an oxide layer having a thickness of up to 825 nm. The use of KMnO4 and HNO3 in the steam resulted in incorporation of the respective chemical species into the oxide layer. Steam treatment with solution containing HNO3 caused dissolution of Cu and Si from the intermetallic particles in the aluminium substrate. The growth rate of oxide layer was observed to be a function of MnO4- and NO3- ions present in the aqueous solution. The NO3- ions exhibit higher affinity towards the intermetallic particles resulting in poor coverage by the steam generated oxide layer compared to the coating formed using MnO4- ions. Further, increase in the concentration of NO3- ions in the solution retards precipitation of the steam generated aluminium hydroxide layer.

  20. Performance of AA5052 alloy anode in alkaline ethylene glycol electrolyte with dicarboxylic acids additives for aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Wang, DaPeng; Zhang, DaQuan; Lee, KangYong; Gao, LiXin

    2015-11-01

    Dicarboxylic acid compounds, i.e. succinic acid (SUA), adipic acid (ADA) and sebacic acid (SEA), are used as electrolyte additives in the alkaline ethylene glycol solution for AA5052 aluminium-air batteries. It shows that the addition of dicarboxylic acids lowers the hydrogen gas evolution rate of commercial AA5052 aluminium alloy anode. AA5052 aluminium alloy has wide potential window for electrochemical activity and better discharge performance in alkaline ethylene glycol solution containing dicarboxylic acid additives. ADA has the best inhibition effect for the self-corrosion of AA5052 anode among the three dicarboxylic acid additives. Fourier transform infrared spectroscopy (FT-IR) reveals that dicarboxylic acids and aluminium ions can form coordination complexes. Quantum chemical calculations shows that ADA has a smaller energy gap (ΔE, the energy difference between the lowest unoccupied orbital and the highest occupied orbital), indicating that ADA has the strongest interaction with aluminium ions.

  1. High-Rate Compaction of Aluminium Alloy Foams

    SciTech Connect

    Harrigan, J. J.; Hung, Y.-C.; Tan, P. J.; Bourne, N. K.; Withers, P. J.; Reid, S. R.; Millett, J. C. F.; Milne, A. M.

    2006-07-28

    The response of aluminium foams to impact can be categorised according to the impact velocity. Tests have been carried out at a range of impact velocities from quasi-static to velocities approaching the speed of sound in the foam. Various experimental arrangements have been employed including pneumatic launcher tests and plate impact experimants at velocities greater than 1000 m s-1. The quasi-static compression behaviour was approximately elastic, perfectly-plastic, locking. For static and dynamic compression at low impact velocities the deformation pattern was through the cumulative multiplication of discrete, non-contiguous crush bands. Selected impact tests are presented here for which the impact velocity is less than the velocity of sound, but above a certain critical impact velocity so that the plastic compression occurs in a shock-like manner and the specimens deform by progressive cell crushing. Laboratory X-ray microtomography has been employed to acquire tomographic datasets of aluminium foams before and after tests. The morphology of the underformed foam was used as the input dataset to an Eulerian code. Hydrocode simulations were then carried out on a real microstructure. These simulations provide insight to mechanisms associated with the localization of deformation.

  2. High-Rate Compaction of Aluminium Alloy Foams

    NASA Astrophysics Data System (ADS)

    Harrigan, J. J.; Millett, J. C. F.; Milne, A. M.

    2005-07-01

    The response of aluminium foams to impact can be categorised by the impact velocity. Tests are reported ranging from quasi-static to impact velocities greater than the speed of sound in the foam. The techniques used ranging from drop-hammer and pneumatic launcher tests, to plate impact at velocities greater than 1000 m s-1. The quasi-static compression behaviour was elastic, perfectly-plastic, locking. For static and dynamic compression at low impact velocities, post-impact examination of partially crushed specimens showed that deformation was through the cumulative multiplication of crush bands. If the impact velocity is less than the velocity of sound, but above a certain critical impact velocity, the plastic compression occurs in a shock-like manner and the specimens deform by progressive cell crushing. At higher impact velocities the compaction front is not preceded by an elastic wave. Laboratory X-ray microtomography has been employed to acquire tomographic datasets of aluminium foams before and after tests. The morphology of the underformed foam was input as the input dataset to an Eulerian code. Hydrocode simulations were then carried out on real microstructure. These simulations provide insight to mechanisms associated with the localization of deformation.

  3. High-Rate Compaction of Aluminium Alloy Foams

    NASA Astrophysics Data System (ADS)

    Harrigan, J. J.; Hung, Y.-C.; Tan, P. J.; Bourne, N. K.; Withers, P. J.; Reid, S. R.; Millett, J. C. F.; Milne, A. M.

    2006-07-01

    The response of aluminium foams to impact can be categorised according to the impact velocity. Tests have been carried out at a range of impact velocities from quasi-static to velocities approaching the speed of sound in the foam. Various experimental arrangements have been employed including pneumatic launcher tests and plate impact experimants at velocities greater than 1000 m s-1. The quasi-static compression behaviour was approximately elastic, perfectly-plastic, locking. For static and dynamic compression at low impact velocities the deformation pattern was through the cumulative multiplication of discrete, non-contiguous crush bands. Selected impact tests are presented here for which the impact velocity is less than the velocity of sound, but above a certain critical impact velocity so that the plastic compression occurs in a shock-like manner and the specimens deform by progressive cell crushing. Laboratory X-ray microtomography has been employed to acquire tomographic datasets of aluminium foams before and after tests. The morphology of the underformed foam was used as the input dataset to an Eulerian code. Hydrocode simulations were then carried out on a real microstructure. These simulations provide insight to mechanisms associated with the localization of deformation.

  4. Experimental and simulation studies on laser conduction welding of AA5083 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Tobar, M. J.; Lamas, M. I.; Yáñez, A.; Sánchez-Amaya, J. M.; Boukha, Z.; Botana, F. J.

    In this paper, a three-dimensional numerical model was developed to study laser welding in an aluminium alloy (AA5083). The CFD model was used to solve the governing equations of conservation of mass, momentum and energy, so as to obtain the morphology, velocity field and temperature field of the melted zone in steady state. The predicted dimensions of the weld pool agreed well with experimental results obtained on laser conduction welding with a (CW) high power diode laser. The study allowed to determine the effect of different surface treatment (sandblasting, black painting) on the laser absorptivity of the alloy and analyze the heat transfer mechanism within the weld pool.

  5. The corrosion protection of several aluminum alloys by chromic acid and sulfuric acid anodizing

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1994-01-01

    The corrosion protection afforded 7075-T6, 7075-T3, 6061-T6, and 2024-T3 aluminum alloys by chromic acid and sulfuric acid anodizing was examined using electrochemical techniques. From these studies, it is concluded that sulfuric acid anodizing provides superior corrosion protection compared to chromic acid anodizing.

  6. A hybrid aluminium alloy and its zoo of interacting nano-precipitates

    SciTech Connect

    Wenner, Sigurd; Marioara, Calin Daniel; Andersen, Sigmund Jarle; Ervik, Martin; Holmestad, Randi

    2015-08-15

    An alloy with aluminium as its base element is heat treated to form a multitude of precipitate phases known from different classes of industrial alloys: Al–Cu(–Mg), Al–Mg–Si–Cu, and Al–Zn–Mg. Nanometer-sized needle-shaped particles define the starting point of the phase nucleation, after which there is a split in the precipitation sequence into six phases of highly diverse compositions and morphologies. There are several unique effects of phases from different alloy systems being present in the same host lattice, of which we concentrate on two: the replacement of Ag by Zn on the Ω interface and the formation of combined plates of the θ′ and C phases. Using atomically resolved scanning transmission electron microscopy and energy-dispersive X-ray spectroscopy, we investigate the formation mechanisms, crystal structures and compositions of the precipitates. - Graphical abstract: Display Omitted - Highlights: • An aluminium alloy composition in-between the 2/6/7xxx systems was investigated. • Six different phases from the three systems coexist in an over-aged state. • All phases with 〈001〉{sub Al} coherencies can nucleate on 6xxx needle precipitates. • Modified theta′ and omega interfaces are observed.

  7. Effect of Refiner Addition Level on Zirconium-Containing Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Jaradeh, M. M. R.; Carlberg, T.

    2012-01-01

    It is well known that in aluminium alloys containing Zr, grain refiner additions do not function as desired, producing an effect often referred to as nuclei poisoning. This paper investigates the structure of direct chill-cast ingots of commercial AA3003 aluminium alloys, with and without Zr, at various addition levels of Al5Ti1B master alloy. In Bridgman experiments simulating ingot solidification, Zr-containing alloys were studied after the addition of various amounts of Ti. It could be demonstrated, in both ingot casting and simulation experiments, that Zr poisoning can be compensated for by adding more Ti and/or Al5Ti1B. The results confirm better refinement behaviour with the addition of Ti + B than of only Ti. The various combinations of Zr and Ti also influenced the formation of AlFeMn phases, and the precipitation of large Al6(Mn,Fe) particles was revealed. AlZrTiSi intermetallic compounds were also detected.

  8. Surface formation in direct chill (DC) casting of 6082 aluminium alloys

    NASA Astrophysics Data System (ADS)

    Bayat, N.; Carlberg, T.

    2016-03-01

    Surface defects in aluminium billet production are a real problem for the subsequent extrusion procedure. Extrusion productivity can be influenced by the surface properties, which is defined as surface appearance, surface segregation zone depth and large Mg2Si and β-particles (Al5FeSi). In this research the surface formation during DC casting of 6082 aluminium billets produced by the air slip technology is studied. The surface microstructures of 6082 aluminium alloys with smooth and wavy surface appearances were investigated, including segregation zone depths and phase formation. The results were discussed based on the exudation of liquid metal through the mushy zone. The specific appearance of the wavy surface of 6082 alloys was correlated to how the oxide skin adheres to the underlying mushy zone and coupled to the dendritic coherency and surface tension of the skin. The occurrence of different phases at the very surface and in the layer just below was explained by variations in solidification directions and subsequent segregation patterns.

  9. Analysis of wear properties of aluminium based journal bearing alloys with and without lubrication.

    NASA Astrophysics Data System (ADS)

    Mathavan, J. Joy; Patnaik, Amar

    2016-09-01

    Apart from classical bearing materials, Aluminium alloys are used as bearing materials these days because of their superior quality. In this analysis, new Aluminium based bearing materials, with filler metals Si, Ni, and Cr are prepared by metal mould casting in burnout furnace machine, and tribological properties of these alloys with and without lubrication were tested. The experiments for wear with lubrication are conducted on multiple specimen tester and experiments without lubrication is conducted on Pin on disk tribometer. The disc material used was SAE 1050 steel. Wear tests were conducted at a sliding speed of 0.785 m/s and at a normal load of 20 N. Coefficient of friction values, temperature changes and wear of the specimens were plotted on graph according to the above mentioned working conditions. Hardness and weight losses of the specimens were calculated. The obtained results demonstrate how the friction and wear properties of these samples have changed with the % addition of Silicon, Chromium and Nickel to the base metal aluminium.

  10. Study on optimal surface property of WC-Co cutting tool for aluminium alloy cutting

    NASA Astrophysics Data System (ADS)

    Nizar, Mohd; Arimatsu, Naoya; Kawamitsu, Hiroshi; Takai, Kazuteru; Fukumoto, Masahiro

    2016-02-01

    The light weight property as well as high corrosion resistance of aluminium alloy has increased their demand especially in automobile industries. Aluminium alloy as a matter of fact has a low melting point and high ductility that severely adhere to the cutting tool surface and cause deterioration of chip evacuation. This problem often resulting in tools breakage. In this paper, in order to impart functions of anti-adhesion, we propose a technique by controlling the grinding marks micro texture on the tool surface by using the blast polishing treatment without any coating technologies. The results show that the tool which underwent polishing treatment reduces the cutting force as well as the aluminium adherence during the initial cutting process, and become worst as the process cutting continues. These results indicate that grinding mark texture improves the anti-adhesion by reducing the contact area during cutting and provide storage for the lubricant. In addition, too much polishing on the tool surface may remove these textures and resultantly worsen the tool performance.

  11. The fatigue response of the aluminium-lithium alloy, 8090

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Beevers, C. J.

    1989-01-01

    The fatigue response of an Al-Li-Cu-Mg-Zr (8090) alloy has been studied at room temperature. The initiation and growth of small and long cracks has been examined at R = 0.1 and at a frequency of 100 Hz. Initiation was observed to occur dominantly at sub-grain boundaries. The growth of the small cracks was crystallographic in character and exhibited little evidence of retardation or arrest at the grain boundaries. The long crack data showed the alloy to have a high resistance to fatigue crack growth with underaging providing the optimum heat treatment for fatigue crack growth resistance. In general, this can be attributed to high levels of crack closure which resulted from the presence of extensive microstructurally related asperities.

  12. Dilatometer study of rapidly solidified aluminium-silicon based alloys

    NASA Astrophysics Data System (ADS)

    Varga, B.; Fazakas, E.; Hargitai, H.; Varga, L. K.

    2009-01-01

    Aluminum-Silicon alloys are sought in a large number of automotive and aerospace applications due to their low coefficient of thermal expansion and high wear resistance. The present study focused on structural transformations as a function of the temperature of rapidly solidified hypereutectic Al100-xSix (x = 12, 22 and 40) alloys. Different structures out of equilibrium have been obtained after casting in sand, graphite and copper moulds and by melt spinning. The retained Si content in supersaturated alpha Al and the precipitation of Si is discussed in the light of the dilatometer studies [1, 2, 3] complemented by metallographic microscopy, XRD and DSC [4] measurements. A Kissinger analysis was used to determine the activation energy for the precipitation of supersaturated Si content.

  13. Finite Element Analysis of Warpage in Laminated Aluminium Alloy Plates for Machining of Primary Aeronautic Parts

    SciTech Connect

    Reis, A. C.; Moreira Filho, L. A.; Menezes, M. A.

    2007-04-07

    The aim of this paper consists in presenting a method of simulating the warpage in 7xxx series aluminium alloy plates. To perform this simulation finite element software MSC.Patran and MSC.Marc were used. Another result of this analysis will be the influence on material residual stresses induced on the raw material during the rolling process upon the warpage of primary aeronautic parts, fabricated through machining (milling) at Embraer. The method used to determinate the aluminium plate residual stress was Layer Removal Test. The numerical algorithm Modified Flavenot Method was used to convert layer removal and beam deflection in stress level. With such information about the level and profile of residual stresses become possible, during the step that anticipate the manufacturing to incorporate these values in the finite-element approach for modelling warpage parts. Based on that warpage parameter surely the products are manufactured with low relative vulnerability propitiating competitiveness and price.

  14. Fabrication of self-healing super-hydrophobic surfaces on aluminium alloy substrates

    SciTech Connect

    Wang, Yang; Wei Liu, Xiao; Zhang, Hai Feng Zhou, Zhi Ping

    2015-04-15

    We present a method to fabricate a super-hydrophobic surface with a self-healing ability on an aluminium alloy substrate. The coatings are obtained by combining a two-step process (first, the substrate is immersed in a solution of HCl, HF and H{sub 2}O, and then in boiling water) and succeeding surface fluorination with a solution of poly(vinylidene-fluoride-co-hexafluoropropylene) and a fluoroalkyl silane. The morphological features and chemical composition were studied by scanning electron micrometry and energy-dispersive X-ray spectroscopy. The prepared super-hydrophobic aluminium surfaces showed hierarchical structures forming pores, petals and particles with a contact angle of 161° and a sliding angle of 3°.

  15. Fabrication of self-healing super-hydrophobic surfaces on aluminium alloy substrates

    NASA Astrophysics Data System (ADS)

    Wang, Yang; Wei Liu, Xiao; Zhang, Hai Feng; Zhou, Zhi Ping

    2015-04-01

    We present a method to fabricate a super-hydrophobic surface with a self-healing ability on an aluminium alloy substrate. The coatings are obtained by combining a two-step process (first, the substrate is immersed in a solution of HCl, HF and H2O, and then in boiling water) and succeeding surface fluorination with a solution of poly(vinylidene-fluoride-co-hexafluoropropylene) and a fluoroalkyl silane. The morphological features and chemical composition were studied by scanning electron micrometry and energy-dispersive X-ray spectroscopy. The prepared super-hydrophobic aluminium surfaces showed hierarchical structures forming pores, petals and particles with a contact angle of 161° and a sliding angle of 3°.

  16. Properties of experimental copper-aluminium-nickel alloys for dental post-and-core applications

    PubMed Central

    Rittapai, Apiwat; Kajornchaiyakul, Julathep; Harniratisai, Choltacha

    2014-01-01

    PURPOSE This study aimed to develop a copper-aluminium-nickel alloy which has properties comparable to that of dental alloys used for dental post and core applications with the reasonable cost. MATERIALS AND METHODS Sixteen groups of experimental copper alloys with variants of 3, 6, 9, 12 wt% Al and 0, 2, 4, 6 wt% Ni were prepared and casted. Their properties were tested and evaluated. The data of thermal, physical, and mechanical properties were analyzed using the two-way ANOVA and Tukey's test (α=0.05). The alloy toxicity was evaluated according to the ISO standard. RESULTS The solidus and liquidus points of experimental alloys ranged from 1023℃ to 1113℃ and increased as the nickel content increased. The highest ultimate tensile strength (595.9 ± 14.2 MPa) was shown in the Cu-12Al-4Ni alloy. The tensile strength was increased as the both elements increased. Alloys with 3-6 wt% Al exhibited a small amount of 0.2% proof strength. Accordingly, the Cu-9Al-2Ni and Cu-9Al-4Ni alloys not only demonstrated an appropriate modulus of elasticity (113.9 ± 8.0 and 122.8 ± 11.3 GPa, respectively), but also had a value of 0.2% proof strength (190.8 ± 4.8 and 198.2 ± 3.4 MPa, respectively), which complied with the ISO standard requirement (>180 MPa). Alloys with the highest contents of nickel (6 wt% Ni) revealed a widespread decolourisation zone (5.0-5.9 mm), which correspondingly produced the largest cell response, equating positive control. CONCLUSION The copper alloys fused with 9 wt% Al and 2-4 wt% Ni can be considered for a potential use as dental post and core applications. PMID:25006386

  17. The flash-butt welding of aluminium alloys

    NASA Astrophysics Data System (ADS)

    Kuchuk-Iatsenko, S. I.; Cherednichok, V. T.; Semenov, L. A.

    Flash-butt welding (FBW) of high-strength aerospace Al alloys is conducted without gaseous-medium shielding and has undergone substantial development in the direction of automated operations. FBW yields virtually no pores, discontinuities, or cracks, and is therefore ideal for gas-impermeable joints. The dimensional accuracies achievable by FBW are a function of weld are inner stresses that are a full order of magnitude smaller than those of arc-welding methods. NDI methods can be incorporated into an automated FBW apparatus for direct inspection of welds.

  18. Evaluation of lead—calcium—tin—aluminium grid alloys for valve-regulated lead/acid batteries

    NASA Astrophysics Data System (ADS)

    Zhong, S.; Liu, H. K.; Dou, S. X.; Skyllas-Kazacos, M.

    Cast lead-calcium alloys have been generally employed in valve-regulated lead/acid (VRLA)_batteries since they appeared in the early 1970s. Some minor elements such as aluminium, silver, bismuth and some alkaline earth metals are also added to lead-calcium alloys to improve the alloy properties and the battery performance. A convenient method for the addition of aluminium into the alloy, compared with other methods reported, is presented. On addition to lead—calcium alloys,bismuth can form a BiCa compound according to the de-bismuthizing equation: 3Pb 3Ca+2Bi→Bi 2Ca 3+9Pb. There is a slight solubility of Bi 2Ca 3 in the lead at its melting point (327°C) with an amount of 0.048 wt.% resident bismuth. It is confirmed that the creep strength and the corrosion resistance is distinctly increased by the addition of silver into the grid alloy, but the associated gassing problem should be considered when such alloys are employed in VRLA batteries. Addition of sodium can refine grain sizes and increase the mechanical properties of the grid alloy, but the corrosion resistance of sodium-contained grids is inferior. A general description of experiments and application of tin, aluminium, bismuth, silver and sodium as additives in lead—calcium alloys is given.

  19. Microstructure refinement of commercial 7xxx aluminium alloys solidified by the electromagnetic vibration technique

    NASA Astrophysics Data System (ADS)

    Li, M.; Tamura, T.; Omura, N.; Murakami, Y.; Tada, S.

    2016-03-01

    This paper examines the microstructure refinement of commercial 7xxx aluminium alloys solidified by the electromagnetic vibration technique (EMV) as a function of vibration frequency, f. The microstructure evolution reveals that at the low frequency of f = 62.5 Hz, the solidified microstructure is coarse and with the increase of vibration frequency to f = 500 Hz, the grain size becomes the finest and further increase of frequency to f = 2000 Hz results in coarsening of microstructures. The refinement mechanism is clarified when considering the significant difference in electrical resistivities of the solid and the liquid in mushy zone, in which both phases coexist and subject to vibration. The frequency-dependent refinement behaviour is revealed when the displacement of the mobile solid and sluggish liquid is taken into account during solidification. In contrast to 3xxx aluminium alloys, no giant compounds have been discerned in the present 7xxx alloy regardless of the solidification condition. The formation of crystalline twin is briefly discussed when considering the vibration condition.

  20. Further studies of the anodic dissolution in sodium chloride electrolyte of aluminium alloys containing tin and gallium

    NASA Astrophysics Data System (ADS)

    Nestoridi, Maria; Pletcher, Derek; Wharton, Julian A.; Wood, Robert J. K.

    As part of a programme to develop a high power density, Al/air battery with a NaCl brine electrolyte, the high rate dissolution of an aluminium alloy containing tin and gallium was investigated in a small volume cell. The objective was to define the factors that limit aluminium dissolution in condition that mimic a high power density battery. In a cell with a large ratio of aluminium alloy to electrolyte, over a range of current densities the extent of dissolution was limited to ∼1000 C cm -2 of anode surface by a thick layer of loosely bound, crystalline deposit on the Al alloy anode formed by precipitation from solution. This leads to a large increase in impedance and acts as a barrier to transport of ions.

  1. Research of aluminium alloy aerospace structure aperture measurement based on 3D digital speckle correlation method

    NASA Astrophysics Data System (ADS)

    Bai, Lu; Wang, Hongbo; Zhou, Jiangfan; Yang, Rong; Zhang, Hui

    2014-11-01

    In this paper, the aperture change of the aluminium alloy aerospace structure under real load is researched. Static experiments are carried on which is simulated the load environment of flight course. Compared with the traditional methods, through experiments results, it's proved that 3D digital speckle correlation method has good adaptability and precision on testing aperture change, and it can satisfy measurement on non-contact,real-time 3D deformation or stress concentration. The test results of new method is compared with the traditional method.

  2. In situ creep under helium implantation of titanium aluminium alloy

    NASA Astrophysics Data System (ADS)

    Chen, J.; Jung, P.; Nazmy, M.; Hoffelner, W.

    2006-06-01

    The intermetallic alloy Ti-47Al-2W-0.5Si (at.%) has been homogeneously implanted with 4He2+ ions under uniaxial tensile stresses from 20 to 450 MPa to a maximum dose of about 0.16 dpa (1370 appm-He) with displacement damage rates of 2 × 10-6 dpa s-1 at temperatures of 573 and 773 K. Strain under implantation was determined by Linear Variable Displacement Transformer (LVDT), while changes of microstructure were investigated after implantation by Transmission Electron Microscopy (TEM). Irradiation creep strain showed a pronounced transient behaviour, virtually independent of temperature, with a stress dependence which can be approximately described by a creep compliance of 8 × 10-6 dpa-1 MPa-1 up to stresses of 350 MPa. The microstructure of the as-received material consisted of a patch-work of mainly lamellar γ/α2 colonies and equiaxed γ-grains with islands of precipitates. Only 'black dot' damage was observed after implantation at 573 K under different stresses, while implantation at 773 K yielded a dense population of bubbles and dislocation loops, mostly mutually attached.

  3. Influence of Process Parameters on the Quality of Aluminium Alloy EN AW 7075 Using Selective Laser Melting (SLM)

    NASA Astrophysics Data System (ADS)

    Kaufmann, N.; Imran, M.; Wischeropp, T. M.; Emmelmann, C.; Siddique, S.; Walther, F.

    Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be manufactured with high accuracy and little post processing. Currently, different steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop the SLM process for the wide used aluminium alloy EN AW 7075. Before process development, the gas-atomized powder material was characterized in terms of statistical distribution: size and shape. A wide range of process parameters were selected to optimize the process in terms of optimum volume density. The investigations resulted in a relative density of over 99%. However, all laser-melted parts exhibit hot cracks which typically appear in aluminium alloy EN AW 7075 during the welding process. Furthermore the influence of processing parameters on the chemical composition of the selected alloy was determined.

  4. Effect of Ultrasonic Treatment on the Microstructure of A201 Aluminium Alloy for Thixoforming

    SciTech Connect

    Kandemir, Sinan; Atkinson, Helen V.; Lawes, Simon D. A.

    2011-05-04

    It is known that the introduction of high intensity ultrasonic waves into liquid and solidifying metals leads to a non-dendritic and fine grain structure which is the requirement for semi-solid feedstock production. The effect of vibration time on the semi-solid microstructure of the A201 aluminium alloy billets fabricated with the ultrasonic treatment in the liquid state was studied in this paper. It was observed that the application of ultrasound technology can break up and distribute the dendrites which are present in the as-cast alloy. A suitable thixotropic microstructure with relatively rounded and fine globules could be obtained by ultrasonically treating liquid metal at 690 deg. C for a treatment time of 1 minute, cooling to room temperature and then reheating to the semi-solid state. This shows the ultrasonic treatment could be an economic and alternative route to produce A201 semi-solid feedstock for thixoforming.

  5. Different Cold Spray Deposition Strategies: Single- and Multi-layers to Repair Aluminium Alloy Components

    NASA Astrophysics Data System (ADS)

    Rech, Silvano; Trentin, Andrea; Vezzù, Simone; Vedelago, Enrico; Legoux, Jean-Gabriel; Irissou, Eric

    2014-12-01

    Cold spraying is increasingly being used for reconstruction or repair of damaged aluminium alloy components, especially in the aviation industry. Both thin (<0.5 mm) and thick (up to 1 cm) coatings are necessary to achieve dimensional recovery of such components. Thin and above all thick coatings can be deposited in a single pass (single layer) or in several passes (multi-pass), resulting in different thermal and stress effects in the component and the coating itself. The thermal input, the amount and type of residual stresses and the porosity affect various characteristics such as adhesion, crack propagation and mechanical properties of the coating. In this study, two sets (single- and multi-pass) of aluminium alloy (AA6061) coatings with different thicknesses (0.5 mm to 2 mm) were deposited onto AA6061 substrates and compared using metallographic and fractographic analyses, four-point bending testing, residual stress analysis and Vickers microhardness indentation. Finally, the coating adhesion and cohesion were measured using the standard ASTM-C633 adhesion test and tubular coating tensile test. This study demonstrates that the single-layer strategy results in greater adhesion and lower porosity, while multilayer coatings have higher elastic modulus. Independent of the strategy, the compressive residual stress decreases as a function of coating thickness.

  6. Degradation Modeling of 2024 Aluminum Alloy During Corrosion Process

    NASA Astrophysics Data System (ADS)

    Pidaparti, Ramana M.; Aghazadeh, Babak Seyed

    2011-04-01

    Corrosion is one of the most damaging mechanisms in aluminum alloys used in aerospace engineering structures. In this article, the degradation behavior of AA 2024-T3 as a function of time under corrosive conditions is studied through experiments and modeling. Corrosion experiments were conducted on AA 2024-T3 specimens under controlled electrochemical conditions. The chemical element alloy map was investigated through EDS technique for evaluation purposes. Based on the experimental data, an analytical model is developed relating the material loss to the degradation during the corrosion process. The analytical model uses genetic algorithms (GAs) to map the relationship through optimization. The results obtained from GAs were compared with a standard non-linear regression model. The results obtained indicate that a quadratic relationship exists in time between the material loss due to corrosion and the degradation behavior of the alloy. Based on the good results obtained, the present approach of degradation modeling can be extended to other metals.

  7. Evaluation of AA5052 alloy anode in alkaline electrolyte with organic rare-earth complex additives for aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Wang, Dapeng; Li, Heshun; Liu, Jie; Zhang, Daquan; Gao, Lixin; Tong, Lin

    2015-10-01

    Behaviours of the AA5052 aluminium alloy anode of the alkaline aluminium-air battery are studied by the hydrogen evolution test, the electrochemical measurements and the surface analysis method. The combination of amino-acid and rare earth as electrolyte additives effectively retards the self-corrosion of AA5052 aluminium alloy in 4 M NaOH solution. It shows that the combination of L-cysteine and cerium nitrate has a synergistic effect owing to the formation of a complex film on AA5052 alloy surface. The organic rare-earth complex can decrease the anodic polarisation, suppress the hydrogen evolution and increase the anodic utilization rate.

  8. Electron microscopic study on interfacial characterization of electroless Ni W P plating on aluminium alloy

    NASA Astrophysics Data System (ADS)

    Hu, Yong-jun; Xiong, Ling; Meng, Ji-long

    2007-03-01

    The interface between electroless plating Ni-W-P deposit and aluminium alloy (Al) matrix at different temperature heated for 1 h was studied using transmission electron microscope. The results show that the interface between as-deposited Ni-W-P deposit and Al matrix is clear. There are no crack and cavity. The bonding of Ni-W-P deposit and Al matrix is in good condition. The Ni-W-P plating is nanocrystalline phase (5-6 nm) in diameter. After being heated at 200 °C for 1 h, the interface of Ni-W-P deposit and Al matrix is clear, without the appearance of the diffusion layer. There exist a diffusion layer and educts of intermetallic compounds of nickle and aluminium such as Al 3Ni, Al 3Ni 2, NiAl, Ni 5Al 3 and so on between Ni-W-P deposit and Al matrix after being heated at 400 °C for 1 h.

  9. Experimental characterisation and modelling of deformation- induced microstructure in an A6061 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Kreyca, J. F.; Falahati, A.; Kozeschnik, E.

    2016-03-01

    For industry, the mechanical properties of a material in form of flow curves are essential input data for finite element simulations. Current practice is to obtain flow curves experimentally and to apply fitting procedures to obtain constitutive equations that describe the material response to external loading as a function of temperature and strain rate. Unfortunately, the experimental procedure for characterizing flow curves is complex and expensive, which is why the prediction of flow-curves by computer modelling becomes increasingly important. In the present work, we introduce a state parameter based model that is capable of predicting the flow curves of an A6061 aluminium alloy in different heat-treatment conditions. The model is implemented in the thermo-kinetic software package MatCalc and takes into account precipitation kinetics, subgrain formation, dynamic recovery by spontaneous annihilation and dislocation climb. To validate the simulation results, a series of compression tests is performed on the thermo-mechanical simulator Gleeble 1500.

  10. Strain rate effects on mechanical properties in tension of aluminium alloys used in armour applications

    NASA Astrophysics Data System (ADS)

    Cadoni, E.; Dotta, M.; Forni, D.; Bianchi, S.; Kaufmann, H.

    2012-08-01

    The mechanical properties in tension of two aluminium alloys (AA5059-H131 and AA7039-T651) used in armour applications were determined from tests carried out over a wide range of strain-rates on round specimens. The experimental research was developed in the DynaMat laboratory of the University of Applied Sciences of Southern Switzerland. The target strain rates were set at the following four levels: 10-3, 30, 300 and 1000s-1. The quasi-static tests were performed with a universal electromechanical machine, whereas a hydro-pneumatic machine and a Split Hopkinson Tensile Bar apparatus were used for medium and high strain-rates respectively. The required parameters by the Johnson-Cook constitutive law were also determined.

  11. The influence of uniaxial prestrain on biaxial r-values in 7075-O aluminium alloy

    SciTech Connect

    Anderson, N.; Brown, D.; McMurray, R. J.; Leacock, A. G.

    2011-05-04

    Biaxial test methods have been used to determine, not only yield behaviour under biaxial conditions, but also the strain response. This paper examines the influence of uniaxial prestrain upon the biaxial r-value by extending the disc compression test procedure proposed by Barlat et al. The extension involved the use of digital image measurements of in-plane strains. The material examined was a 7075-O condition aluminium alloy. The results of the experimental programme indicated that the biaxial r-value is unaffected by uniaxial prestrain. When using the disc compression test, the mode of deformation and therefore the biaxial r-value were found to be very sensitive to the prevailing friction conditions.

  12. Experimental study of thermal oxidation of nanoscale alloys of aluminium and zinc (nAlZn)

    NASA Astrophysics Data System (ADS)

    Noor, Fahad; Wen, Dongsheng

    2015-10-01

    Aluminium-based alloys have wide applications but little is known about the thermal-chemical kinetics of nanoalloys. This work investigated the thermal oxidation of Zn and Al nanoalloys (nAlZn) with a BET equivalent diameter of 141 nm through the simultaneous TGA/DSC method. The thermal analysis was combined with elemental, morphology and crystalline structure analysis to elucidate the reaction mechanisms. It was found that the complete oxidation of nAlZn in air can be characterised by a three-stage process, including two endothermic and three exothermic reactions. With the help of ex-situ XRD, different reaction pathways were proposed for different stages, forming the end products of ZnO and ZnAl2O4. The reactivity comparison between Al and nAlZn suggested that different criteria should be used for different applications.

  13. Microstructure of friction stir welded joints of 2017A aluminium alloy sheets.

    PubMed

    Mroczka, K; Dutkiewicz, J; Pietras, A

    2010-03-01

    The present study examines a friction stir welded 2017A aluminium alloy. Transmission electron microscope investigations of the weld nugget revealed the average grain size of 5 microm, moderate density of dislocations as well as the presence of nanometric precipitates located mostly in grains interiors. Scanning electron microscope observations of fractures showed the presence of ductile fracture in the region of the weld nugget with brittle precipitates in the lower part. The microhardness analysis performed on the cross-section of the joints showed fairly small changes; however, after the artificial ageing process an increase in hardness was observed. The change of the joint hardness subject to the ageing process indicates partial supersaturation in the material during friction stir welding and higher precipitation hardening of the joint.

  14. Optimization of process parameters in CNC turning of aluminium alloy using hybrid RSM cum TLBO approach

    NASA Astrophysics Data System (ADS)

    Rudrapati, R.; Sahoo, P.; Bandyopadhyay, A.

    2016-09-01

    The main aim of the present work is to analyse the significance of turning parameters on surface roughness in computer numerically controlled (CNC) turning operation while machining of aluminium alloy material. Spindle speed, feed rate and depth of cut have been considered as machining parameters. Experimental runs have been conducted as per Box-Behnken design method. After experimentation, surface roughness is measured by using stylus profile meter. Factor effects have been studied through analysis of variance. Mathematical modelling has been done by response surface methodology, to made relationships between the input parameters and output response. Finally, process optimization has been made by teaching learning based optimization (TLBO) algorithm. Predicted turning condition has been validated through confirmatory experiment.

  15. Extrusion Die Design and Process Simulation of High Strength Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Sheu, Jinn-Jong; Chen, Yan-Hong; Su, Guan-Cheng

    2011-01-01

    Aluminium alloy 7075 is an excellent metal with the features of high strength and light weight. The solid extruded parts of AL 7075 are commonly used in the structure members of airplanes and bicycles. The seamless tubes of AL 7075 are also used, while tubes with welding line (seamed) are mainly made by the other types of aluminium alloy. This research is focused on the extrusion die design and process simulation of the rectangular seamed AL 7075 tubes. A new die design concept is proposed to increase the welding pressure in the chamber to solve the problem of poor welding ability of AL 7075. The key points of welding ability improvement are the higher welding pressure, the crucial billet temperature, and the extrusion speed. The designed extrusion die should have some features to control the material flow and achieve the higher welding pressure. In this paper, not only use the traditional die bearing and the welding chamber, but also add a conical guiding chamber (specified with chamber height and width) to improve the material flow control. Finite element method is used to simulate the extrusion process and evaluate the effect of die design parameters for a seamed rectangular 7075 tube extrusion. The die stress should be considered carefully because of increasing the welding pressure also increases the die stress. Taguchi method is used to obtain the optimum combination of die design parameters to get higher welding pressure and keep the die stress at a reasonable low level. The method proposed in this paper is able to increase the welding pressure with the cost of reasonable die stress.

  16. Flow and failure of an aluminium alloy from low to high temperature and strain rate

    NASA Astrophysics Data System (ADS)

    Sancho, Rafael; Cendón, David; Gálvez, Francisco

    2015-09-01

    The mechanical behaviour of an aluminium alloy is presented in this paper. The study has been carried out to analyse the flow and failure of the aluminium alloy 7075-T73. An experimental study has been planned performing tests of un-notched and notched tensile specimens at low strain rates using a servo-hydraulic machine. High strain rate tests have been carried out using the same geometry in a Hopkinson Split Tensile Bar. The dynamic experiments at low temperature were performed using a cryogenic chamber, and the high temperature ones with a furnace, both incorporated to the Hopkinson bar. Testing temperatures ranged from - 50 ∘C to 100 ∘C and the strain rates from 10-4 s-1 to 600 s-1. The material behaviour was modelled using the Modified Johnson-Cook model and simulated using LS-DYNA. The results show that the Voce type of strain hardening is the most accurate for this material, while the traditional Johnson-Cook is not enough accurate to reproduce the necking of un-notched specimens. The failure criterion was obtained by means of the numerical simulations using the analysis of the stress triaxiality versus the strain to failure. The diameters at the failure time were measured using the images taken with an image camera, and the strain to failure was computed for un-notched and notched specimens. The numerical simulations show that the analysis of the evolution of the stress triaxiality is crucial to achieve accurate results. A material model using the Modified Johnson-Cook for flow and failure is proposed.

  17. Microstructures in the 6060 aluminium alloy after various severe plastic deformation treatments

    SciTech Connect

    Adamczyk-Cieslak, Boguslawa Mizera, Jaroslaw; Kurzydlowski, Krzysztof Jan

    2011-03-15

    This paper presents the results concerning the microstructural refinement of the industrial 6060 aluminium alloy processed by severe plastic deformation (SPD). The high level of plastic deformation was achieved using the three methods: hydrostatic extrusion (HE), equal channel angular extrusion (ECAE) and extrusion torsion (ET), which differed in the dynamics of the loading, intensity and homogeneity of the plastic strain field. Microstructure analyses were performed before and after SPD deformation using a transmission (TEM) and a scanning electron microscope (SEM). The refined microstructures were examined qualitatively and quantitatively by the stereological methods and computer image analyses. The microstructure of the industrial 6060 aluminium alloy after deformation was characterized by an average grain size of about 0.4 {mu}m. The results show that the precipitates strongly affect the degree of refinement and the mechanism of microstructural transformations. During the SPD, the second phase particles break apart and homogenize. The HE method generates the largest increase of the volume fraction of the small primary particles. Moreover, the HE process is most effective in reducing the primary particle size. During HE and ECAE processes the second phase precipitates dissolve partially and change their shape. - Research Highlights: {yields} SPD results in a significant increase in the density of the small primary particles. {yields} SPD homogenizes the particle size distribution. {yields} HE and ECAE processes bring nano-grains in the vicinity of the primary particles. {yields} HE and ECAE processing results in the {beta}' precipitates partial dissolutions. {yields} During HE and ECAE processes the {beta}' particles change their shape.

  18. A survey of some metallographic etching reagents for restoration of obliterated engraved marks on aluminium-silicon alloy surfaces.

    PubMed

    Uli, Norjaidi; Kuppuswamy, R; Amran, Mohd Firdaus Che

    2011-05-20

    A brief survey to assess the sensitivity and efficacy of some common etching reagents for revealing obliterated engraved marks on Al-Si alloy surfaces is presented. Experimental observations have recommended use of alternate swabbing of 10% NaOH and 10% HNO(3) on the obliterated surfaces for obtaining the desired results. The NaOH etchant responsible for bringing back the original marks resulted in the deposition of some dark coating that has masked the recovered marks. The coating had been well removed by dissolving it in HNO(3) containing 10-20% acid. However, the above etching procedure was not effective on aluminium (99% purity) and Al-Zn-Mg-Cu alloy surfaces. Also the two reagents (i) immersion in 10% aq. phosphoric acid and (ii) alternate swabbing of 60% HCl and 40% NaOH suggested earlier for high strength Al-Zn-Mg-Cu alloys [23] were quite ineffective on Al-Si alloys. Thus different aluminium alloys needed different etching treatments for successfully restoring the obliterated marks. Al-Si alloys used in casting find wide applications especially in the manufacture of engine blocks of motor vehicles. Hence, the results presented in this paper are of much relevance in serial number restoration problems involving this alloy.

  19. Influences of post weld heat treatment on tensile properties of friction stir welded AA2519-T87 aluminium alloy joints

    NASA Astrophysics Data System (ADS)

    Sabari, S. Sree; Balasubramanian, V.; Malarvizhi, S.; Reddy, G. Madusudhan

    2015-12-01

    AA 2519-T87 is an aluminium alloy that principally contains Cu as an alloying element and is a new grade of Al-Cu alloy system. This material is a potential candidate for light combat military vehicles. Fusion welding of this alloy leads to hot cracking, porosity and alloy segregation in the weld metal region. Friction stir welding (FSW) is a solid state joining process which can overcome the above mentioned problems. However, the FSW of age hardenable aluminium alloys results in poor tensile properties in the as-welded condition (AW). Hence, post weld heat treatment (PWHT) is used to enhance deteriorated tensile properties of FSW joints. In this work, the effect of PWHT, namely artificial ageing (AA) and solution treatment (ST) followed by ageing (STA) on the microstructure, tensile properties and microhardness were systematically investigated. The microstructural features of the weld joints were characterised using an optical microscope (OM), scanning electron microscope (SEM) and transmission electron microscope (TEM). The tensile strength and microhardness of the joints were correlated with the grain size, precipitate size, shape and its distribution. From the investigation, it was found that STA treatment is beneficial in enhancing the tensile strength of the FSW joints of AA2519-T87 alloy and this is mainly due to the presence of fine and densely distributed precipitates in the stir zone.

  20. High temperature oxidation of copper and copper aluminium alloys: Impact on furnace side wall cooling systems

    NASA Astrophysics Data System (ADS)

    Plascencia Barrera, Gabriel

    The high temperature oxidation behaviours of copper and dilute Cu-Al alloys were investigated. Experiments were carried out by: (i) Oxidizing under various oxygen potentials at different temperatures using a combined TG-DTA apparatus. (ii) Oxidizing in a muffle furnace (in air) at different temperatures for extended periods of time. The oxidation mechanisms were evaluated based upon the kinetic data obtained as well as by X-ray diffraction and microscopical (SEM and optical) analyses. It was found that oxidation of copper strongly depends on the temperature. Two distinct mechanisms were encountered. Between 300 and 500°C, the oxidation rate is controlled by lateral growth of the oxide on the metal surface, whereas between 600 and 1000°C oxidation is controlled by lattice diffusion of copper ions through the oxide scale. On the other hand, the partial pressure of oxygen only has a small effect on the oxidation of copper. Alloy oxidation is also dependent on the temperature. As temperature increases, more aluminium is required to protect copper from being oxidized. It was shown that if the amount of oxygen that dissolves in the alloy exceeds the solubility limit of oxygen in copper, an internal oxidation layer will develop, leading to the formation of a tarnishing scale. On the other hand if the oxygen content in the alloy lies below the solubility limit of oxygen in copper, no oxidation products will form since a tight protective alumina layer will form on the alloy surface. Surface phenomena may affect the oxidation behaviour of dilute Cu-Al alloys. Immersion tests in molten copper matte and copper converting slag, using laboratory scale cooling elements with various copper based materials, were conducted. Results from these tests showed that alloying copper with 3 to 4 wt% Al decreases the oxidation rate of pure copper by 4 orders of magnitude; however due to a significant drop in thermal conductivity, the ability to extract heat is compromised, leading to

  1. The influence of quench sensitivity on residual stresses in the aluminium alloys 7010 and 7075

    SciTech Connect

    Robinson, J.S.; Tanner, D.A.; Truman, C.E.; Paradowska, A.M.; Wimpory, R.C.

    2012-03-15

    The most critical stage in the heat treatment of high strength aluminium alloys is the rapid cooling necessary to form a supersaturated solid solution. A disadvantage of quenching is that the thermal gradients can be sufficient to cause inhomogeneous plastic deformation which in turn leads to the development of large residual stresses. Two 215 mm thick rectilinear forgings have been made from 7000 series alloys with widely different quench sensitivity to determine if solute loss in the form of precipitation during quenching can significantly affect residual stress magnitudes. The forgings were heat treated and immersion quenched using cold water to produce large magnitude residual stresses. The through thickness residual stresses were measured by neutron diffraction and incremental deep hole drilling. The distribution of residual stresses was found to be similar for both alloys varying from highly triaxial and tensile in the interior, to a state of biaxial compression in the surface. The 7010 forging exhibited larger tensile stresses in the interior. The microstructural variation from surface to centre for both forgings was determined using optical and transmission electron microscopy. These observations were used to confirm the origin of the hardness variation measured through the forging thickness. When the microstructural changes were accounted for in the through thickness lattice parameter, the residual stresses in the two forgings were found to be very similar. Solute loss in the 7075 forging appeared to have no significant effect on the residual stress magnitudes when compared to 7010. - Highlights: Black-Right-Pointing-Pointer Through thickness residual stress measurements made on large Al alloy forgings. Black-Right-Pointing-Pointer Residual stress characterised using neutron diffraction and deep hole drilling. Black-Right-Pointing-Pointer Biaxial compressive surface and triaxial subsurface residual stresses. Black-Right-Pointing-Pointer Quench sensitivity

  2. Modeling and Simulating Material Behavior during Hot Blank - Cold Die (HB-CD) Stamping of Aluminium Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Zhang, Nan; Abu-Farha, Fadi

    2016-08-01

    Hot blank - cold die (HB-CD) stamping, non-isothermal hot stamping, of aluminium alloy sheets offers great opportunities for high production rates at low cost, while overcoming limited material formability issues. Yet developing an accurate model that can describe the complex material behavior over the wide ranging conditions of HB-CD stamping (temperatures ranging between 25 and 350 °C) is challenging. Moreover, validation of the developed models under transient conditions is problematic. This work presents he results of a comprehensive characterization, material modeling, FE simulation and experimental validation effort to capture the behavior of an aluminium alloy sheet during HB-CD stamping. In particular, we highlight the integration between temperature measurements (thermography) and strain measurements (digital image correlation) for the accurate validation of model predictions of non-isothermal material deformation.

  3. Zirconium behaviour during electrorefining of actinide-zirconium alloy in molten LiCl-KCl on aluminium cathodes

    NASA Astrophysics Data System (ADS)

    Meier, R.; Souček, P.; Malmbeck, R.; Krachler, M.; Rodrigues, A.; Claux, B.; Glatz, J.-P.; Fanghänel, Th.

    2016-04-01

    A pyrochemical electrorefining process for the recovery of actinides from metallic nuclear fuel based on actinide-zirconium alloys (An-Zr) in a molten salt is being investigated. In this process actinides are group-selectively recovered on solid aluminium cathodes as An-Al alloys using a LiCl-KCl eutectic melt at a temperature of 450 °C. In the present study the electrochemical behaviour of zirconium during electrorefining was investigated. The maximum amount of actinides that can be oxidised without anodic co-dissolution of zirconium was determined at a selected constant cathodic current density. The experiment consisted of three steps to assess the different stages of the electrorefining process, each of which employing a fresh aluminium cathode. The results indicate that almost a complete dissolution of the actinides without co-dissolution of zirconium is possible under the applied experimental conditions.

  4. Temperature and thermal stress fields during the pulse train of long-pulse laser irradiating aluminium alloy plate

    NASA Astrophysics Data System (ADS)

    Zhang, Wei; Jin, Guangyong; Gu, Xiu-ying

    2014-12-01

    Based on Von Mises yield criterion and elasto-plastic constitutive equations, an axisymmetric finite element model of a Gaussian laser beam irradiating a metal substrate was established. In the model of finite element, the finite difference hybrid algorithm is used to solve the problem of transient temperature field and stress field. Taking nonlinear thermal and mechanical properties into account, transient distributions of temperature field and stress fields generated by the pulse train of long-pulse laser in a piece of aluminium alloy plate were computed by the model. Moreover,distributions as well as histories of temperature and stress fields were obtained. Finite element analysis software COMSOL is used to simulate the Temperature and thermal stress fields during the pulse train of long-pulse laser irradiating 7A04 aluminium alloy plate. By the analysis of the results, it is found that Mises equivalent stress on the target surface distribute within the scope of the center of a certain radius. However, the stress is becoming smaller where far away from the center. Futhermore, the Mises equivalent stress almost does not effect on stress damage while the Mises equivalent stress is far less than the yield strength of aluminum alloy targets. Because of the good thermal conductivity of 7A04 aluminum alloy, thermal diffusion is extremely quick after laser irradiate. As a result, for the multi-pulsed laser, 7A04 aluminum alloy will not produce obvious temperature accumulation when the laser frequency is less than or equal to 10 Hz. The result of this paper provides theoretical foundation not only for research of theories of 7A04 aluminium alloy and its numerical simulation under laser radiation but also for long-pulse laser technology and widening its application scope.

  5. Influence of transport mechanisms on nucleation and grain structure formation in DC cast aluminium alloy ingots

    NASA Astrophysics Data System (ADS)

    Bedel, M.; Založnik, M.; Kumar, A.; Combeau, H.; Jarry, P.; Waz, E.

    2012-01-01

    The grain structure formation in direct chill (DC) casting is directly linked to nucleation, which is generally promoted by inoculation. Inoculation prevents defects, but also modifies the physical properties by changing the microstructure. We studied the coupling of the nucleation on inoculant particles and the grain growth in the presence of melt flow induced by thermosolutal convection and of the transport of free-floating equiaxed grains. We used a volume-averaged two-phase multiscale model with a fully coupled description of phenomena on the grain scale (nucleation on grain refiner particles and grain growth) and on the product scale (macroscopic transport). The transport of inoculant particles is also modeled, which accounts for the inhomogeneous distribution of inoculant particles in the melt. The model was applied to an industrial sized (350mm thick) DC cast aluminium alloy ingot. A discretised nuclei size distribution was defined and the impact of different macroscopic phenomena on the grain structure formation was studied: the zone and intensity of nucleation and the resulting grain size distribution. It is shown that nucleation in the presence of macroscopic transport cannot be explained only in terms of cooling rate, but variations of composition, nuclei density and grain density, all affected by transport, must be accounted for.

  6. Anisotropic work-hardening behaviour ofstructural steels and aluminium alloys at large strains

    NASA Astrophysics Data System (ADS)

    Bouvier, S.; Teodosiu, C.; Haddadi, H.; Tabacaru, V.

    2003-03-01

    Sheet metal forming processes may often involve intense forming sequences, leading to large strains and severe strain-path changes. Optimizing such technologies requires a good understanding and description of the anisotropic plastic behaviour of the deformed material, in connection with the evolution of its texture and microstructure. In this paper, we present the predictions provided by a model involving isotropic and kinematioc hardening and by a physically-based microstructural model, which introduces additional internal variables taking into accounthe directional strength of dislocation structures and their polarity. These models have been identified by using sequences of uniaxial traction and simple shear experiments, carried out on various steels (DC06, DP600, HSLA340) and aluminium alloys (AA5182-O, AA6016-T4). The microstructural model proved able predict the complex hardening behaviour displayed, especially by the ferritic steels, namely the transient work-hardening stagnation during reversed deformation in Bauschinger tests, the temporary work-softening during orthogonal tests, and the grain fragmentation at large monotonie strains.

  7. Spectroscopic study of plasma during electrolytic oxidation of magnesium-aluminium alloys

    NASA Astrophysics Data System (ADS)

    Jovović, J.

    2014-12-01

    Plasma during Electrolytic Oxidation (PEO) of magnesium-aluminium alloys is studied in this work by means of Optical Emission Spectroscopy (OES). Spectral line shapes of the Hβ, Al II 704.21 nm and Mg II 448.11 nm line are analyzed to measure plasma electron number density Ne. From the Hβ line profile, two PEO processes characterized by relatively low electron number densities Ne ≈ 1015 cm-3 and Ne ≈ 2 × 1016 cm-3 were discovered while the shape and shift of Al II and Mg II lines revealed the third process characterized by large electron density Ne = (1-2) × 1017 cm-3. Low Ne processes, related with breakdown in gas bubbles and on oxide surface, are not influenced by anode material or electrolyte composition. The ejection of evaporated anode material through oxide layer is designated here as third PEO process. Using the Boltzmann plot technique, electron temperature of 4000 K and 33000 K is determined from relative intensities of Mg I and O II lines, respectively. Several difficulties in the analysis of spectral line shapes are met during this study and the ways to overcome some of the obstacles are demonstrated.

  8. Quantum-to-continuum prediction of ductility loss in aluminium-magnesium alloys due to dynamic strain aging

    NASA Astrophysics Data System (ADS)

    Keralavarma, S. M.; Bower, A. F.; Curtin, W. A.

    2014-08-01

    Negative strain-rate sensitivity due to dynamic strain aging in Aluminium-5XXX alloys leads to reduced ductility and plastic instabilities at room temperature, inhibiting application of these alloys in many forming processes. Here a hierarchical multiscale model is presented that uses (i) quantum and atomic information on solute energies and motion around a dislocation core, (ii) dislocation models to predict the effects of solutes on dislocation motion through a dislocation forest, (iii) a thermo-kinetic constitutive model that faithfully includes the atomistic and dislocation scale mechanisms and (iv) a finite-element implementation, to predict the ductility as a function of temperature and strain rate in AA5182. The model, which contains no significant adjustable parameters, predicts the observed steep drop in ductility at room temperature, which can be directly attributed to the atomistic aging mechanism. On the basis of quantum inputs, this multiscale theory can be used in the future to design new alloys with higher ductility.

  9. Laser surface melting of aluminium alloy 6013 for improving stress corrosion and corrosion fatigue resistance

    NASA Astrophysics Data System (ADS)

    Xu, Wen-Long

    Laser surface treatment of aluminium alloy 6013, a relatively new high strength aluminium alloy, was conducted with the aim of improving the alloy's resistance to stress corrosion cracking and corrosion fatigue. In the first phase of this research, laser surface melting (LSM) of the alloy was conducted using an excimer laser. The microstructural changes induced by the laser treatment were studied in detail and characterised. The results showed that excimer LSM produced a relatively thin, non-dentritic planar re-melted layer which is largely free of coarse constituent particles and precipitates. The planar growth phenomenon was explained using the high velocity and high temperature gradient absolute stability criteria. The structure of the oxide and/or the nitride bearing film at the outmost surface of the re-melted layer was also characterised. The results of the electrochemical tests showed that the pitting corrosion resistance of the alloy could be greatly increased by excimer laser melting, especially when the alloy was treated in nitrogen gas: the corrosion current density of the N2-treated specimen was some two orders of magnitude lower than that of the air-treated specimen which was one order of magnitude lower than that of the untreated specimen. The effect of the outer surface oxide and/or nitride bearing film per se on pitting corrosion resistance was determined. The results of a Mott - Schottky analysis strongly suggest that the outer surface film, which exhibited the nature of an n-type semiconductor was responsible for the significant improvement of the corrosion resistance of the laser-treated material. Furthermore, the corrosion response of the surface film was modelled using equivalent circuits. Based on the results of the slow strain rate tensile (SSRT) and corrosion fatigue tests, the stress corrosion cracking and pitting corrosion fatigue behaviour of the excimer laser treated material was evaluated. The results of the SSRT test showed that, in

  10. Electrodeposition of aluminium and aluminium-copper alloys from a room temperature ionic liquid electrolyte containing aluminium chloride and triethylamine hydrochloride

    NASA Astrophysics Data System (ADS)

    Suneesh, P. V.; Satheesh Babu, T. G.; Ramachandran, T.

    2013-09-01

    The electrodeposition of Al and Al-Cu binary alloys on to gold substrates from a room temperature ionic liquid electrolyte containing AlCl3-Et3NHCl was studied. The electrochemical behavior of the electrolyte and the mechanism of deposition were investigated through cyclic voltammetry (CV), and the properties of deposits obtained were assessed by scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) and X-ray diffraction (XRD). Al of 70 μm in thickness and an Al-Cu alloy of 30 μm in thickness with 8at% copper were deposited from the electrolyte. SEM images of the deposits indicate that the Al deposit was smooth and uniform, whereas the Al-Cu deposit was nodular. The average crystalline size, as determined by XRD patterns, was found to be (30 ± 5) and (29 ± 5) nm, respectively, for Al and Al-Cu alloys. Potentiodynamic polarization (Tafel plots) and electrochemical impedance spectroscopic (EIS) measurements showed that Al-Cu alloys are more corrosion resistant than Al.

  11. Influence of Hot Deformation on Mechanical Properties and Microstructure of a Twin-Roll Cast Aluminium Alloy EN AW-6082

    NASA Astrophysics Data System (ADS)

    Grydin, O.; Stolbchenko, M.; Nürnberger, F.; Schaper, M.

    2014-03-01

    Thin strips of medium- and high-strength age-hardening aluminium alloys are widely used in the automotive industry. Reducing their production costs caused by high energy consumption is an actual challenge. The implementation of the twin-roll casting technology is promising. However, mechanical properties of directly cast high-alloyed thin aluminium strips are oftentimes inadequate to standard specifications. In this work, the influence of a hot deformation following a twin-roll cast strip process on the mechanical properties and microstructure is investigated. For this study strips of age-hardening aluminium alloy EN AW-6082—manufactured at a laboratory scaled twin-roll caster—were single-pass rolled at temperatures of 420 °C and true strains of up to 0.5. The mechanical properties of the as-cast and by different strains hot deformed material in the soft-annealed and age-hardened states were characterized by tensile tests. The results reveal that the twin-roll cast material features the necessary strength properties, though it does not meet the standard requirements for ductility. Furthermore, the required minimum strain during hot rolling that is necessary to ascertain the standard specifications has been determined. Based on micrographs, the uniformity of the mechanical properties and of the microstructure as a result of recrystallization due to hot metal forming and heat treatment were determined. A fine-grain microstructure and satisfactory material ductility after prior rolling with a true strain above 0.41 for the age-hardened state T6 and above 0.1 for the soft-annealed state O have been established.

  12. Electromagnetic Gauge Study of Laser-Induced Shock Waves in Aluminium Alloys

    NASA Astrophysics Data System (ADS)

    Peyre, P.; Fabbro, R.

    1995-12-01

    The laser-shock behaviour of three industrial aluminum alloys has been analyzed with an Electromagnetic Gauge Method (EMV) for measuring the velocity of the back free surface of thin foils submitted to plane laser irradiation. Surface pressure, shock decay in depth and Hugoniot Elastic Limits (HEL) of the materials were investigated with increasing thicknesses of foils to be shocked. First, surface peak pressures values as a function of laser power density gave a good agreement with conventional piezoelectric quartz measurements. Therefore, comparison of experimental results with computer simulations, using a 1D hydrodynamic Lagrangian finite difference code, were also in good accordance. Lastly, HEL values were compared with static and dynamic compressive tests in order to estimate the effects of a very large range of strain rates (10^{-3} s^{-1} to 10^6 s^{-1}) on the mechanical properties of the alloys. Cet article fait la synthèse d'une étude récente sur la caractérisation du comportement sous choc-laser de trois alliages d'aluminium largement utilisés dans l'industrie à travers la méthode dite de la jauge électromagnétique. Cette méthode permet de mesurer les vitesses matérielles induites en face arrière de plaques d'épaisseurs variables par un impact laser. La mise en vitesse de plaques nous a permis, premièrement, de vérifier la validité des pressions d'impact superficielles obtenues en les comparant avec des résultats antérieurs obtenus par des mesures sur capteurs quartz. Sur des plaques d'épaisseurs croissantes, nous avons caractérisé l'atténuation des ondes de choc en profondeur dans les alliages étudiés et mesuré les limites d'élasticité sous choc (pressions d'Hugoniot) des alliages. Les résultats ont été comparés avec succès à des simulations numériques grâce à un code de calcul monodimensionnel Lagrangien. Enfin, les valeurs des pressions d'Hugoniot mesurées ont permis de tracer l'évolution des contraintes d

  13. The strain rate sensitivity and constitutive equations including damage for the superplastic behaviour of 7xxx aluminium alloys

    NASA Astrophysics Data System (ADS)

    Yang, Jian; Boude, Serge; Giraud, Eliane; Dal Santo, Philippe

    2013-05-01

    Superplasticity is a characteristic of certain materials, in particular aluminium alloys, whereby very large deformations (up to 1000 %) can be obtained before fracture under certain conditions. Superplastic forming is therefore the process of deforming a flange under these conditions by applying a variable pressure. The final geometry is obtained when the flange takes the form of a die. In order to deform a material superplastically, the temperature of the material should be approximately a half of the absolute melting point of the material and the strain rate (or flow stress) should remain within a certain range. The most important issues concerning the industrial process are the prediction of the final thickness distribution and the computation of the optimal pressure law to maintain superplastic conditions. Finite element simulations make these predictions possible for industrial components. To ensure the precision of the simulations, it is important to have good knowledge of the material behaviour in the superplastic domain: rheological parameters, grain size, damage law, etc. This paper presents an experimental analysis of the superplastic behaviour of a 7xxx aluminium alloy used for aeronautic applications. The parameters of the constitutive equations (including damage) are identified by using tensile tests, spherical bulging tests and numerical simulations [1, 2]. The performance of the proposed laws [1, 3, and 4] is tested using axisymmetrical geometries with complex shapes by the comparison of numerical simulations and bulge tests.

  14. Non-destructive and three-dimensional measurement of local strain development during tensile deformation in an aluminium alloy

    NASA Astrophysics Data System (ADS)

    Kobayashi, M.; Miura, H.; Toda, H.

    2015-08-01

    Anisotropy of mechanical responses depending on crystallographic orientation causes inhomogeneous deformation on the mesoscopic scale (grain size scale). Investigation of the local plastic strain development is important for discussing recrystallization mechanisms, because the sites with higher local plastic strain may act as potential nucleation sites for recrystallization. Recently, high-resolution X-ray tomography, which is non-destructive inspection method, has been utilized for observation of the materials structure. In synchrotron radiation X-ray tomography, more than 10,000 microstructural features, like precipitates, dispersions, compounds and hydrogen pores, can be observed in aluminium alloys. We have proposed employing these microstructural features as marker gauges to measure local strains, and then have developed a method to calculate the three-dimensional strain distribution by tracking the microstructural features. In this study, we report the development of local plastic strain as a function of the grain microstructure in an aluminium alloy by means of this three-dimensional strain measurement technique. Strongly heterogeneous strain development was observed during tensile loading to 30%. In other words, some parts of the sample deform little whereas another deforms a lot. However, strain in the whole specimen was keeping harmony. Comparing the microstructure with the strain concentration that is obtained by this method has a potential to reveal potential nucleation sites of recrystallization.

  15. Small Crack Growth and Fatigue Life Predictions for High-Strength Aluminium Alloys. Part 1; Experimental and Fracture Mechanics Analysis

    NASA Technical Reports Server (NTRS)

    Wu, X. R.; Newman, J. C.; Zhao, W.; Swain, M. H.; Ding, C. F.; Phillips, E. P.

    1998-01-01

    The small crack effect was investigated in two high-strength aluminium alloys: 7075-T6 bare and LC9cs clad alloy. Both experimental and analytical investigations were conducted to study crack initiation and growth of small cracks. In the experimental program, fatigue tests, small crack and large crack tests A,ere conducted under constant amplitude and Mini-TWIST spectrum loading conditions. A pronounced small crack effect was observed in both materials, especially for the negative stress ratios. For all loading conditions, most of the fatigue life of the SENT specimens was shown to be crack propagation from initial material defects or from the cladding layer. In the analysis program, three-dimensional finite element and A weight function methods were used to determine stress intensity factors and to develop SIF equations for surface and corner cracks at the notch in the SENT specimens. A plastisity-induced crack-closure model was used to correlate small and large crack data, and to make fatigue life predictions, Predicted crack-growth rates and fatigue lives agreed well with experiments. A total fatigue life prediction method for the aluminum alloys was developed and demonstrated using the crack-closure model.

  16. Formulation of anisotropic Hill criteria for the description of an aluminium alloy behaviour during the channel die compression test

    SciTech Connect

    Gavrus, A.; Francillette, H.

    2007-04-07

    During the last years the study of the plastic deformation modes and the anisotropic mechanical behaviour of aluminium alloys have been the subject of many investigations. This paper deals with a phenomenological identification of an anisotropic Hill constitutive equation of aluminium AU4G samples using a channel die compression device at room temperature. By considering the different possible orientations of the samples in the channel die device, three initial textures, named ND (normal direction Z), LD (longitudinal direction X) and TD (transverse direction Y), were defined with the corresponding stresses {sigma}ND, {sigma}LD and {sigma}TD. To describe the anisotropy of the material, a quadratic Hill criteria is used. An Avrami type equation based on the mixture of the hardening and softening phenomena is used to describe variation of each stress component with the equivalent plastic strain. The identification of the parameters of the law is made using an identification software (OPTPAR) and a good correlation between the experimental stresses and computed ones is obtained. The variation of the Hill parameters with a proposed equivalent strain, describing the deformation history of the material, is analysed. Finally, using the expressions of F, G, H and N, the constitutive equation of the normal anisotropy in the plane XY is obtained.

  17. Aging effects of diamond reinforced aluminium alloys submitted to deep space real conditions. Structural, chemical and electrical degradation

    NASA Astrophysics Data System (ADS)

    Korneli, Grigorov; Bouzekova-Penkova, Anna; Datcheva, Maria; Avdeev, George; Grushin, Valerii; Klimov, Stanislav

    2016-07-01

    An aluminium alloy (Al-Cu-Zn-Mg) reinforced with ultra-dispersed diamond powder and tungsten (W), has been prepared in form of 7 cm bars and 4 mm diameter. One part of them stayed 2 years on satellite exposed to outer space, where the Sun activity and the background radiation were monitored. After satellite return both batches has been studied. Structural test, mainly micro-hardness together with detailed X-rays analyses was performed. The satellite makes a tour around the Earth each two hours, the temperature difference being circa 300oC. The micro-hardness being measured with Agilent G200 nano-indentor shows a significant drop of 25%. The XRD patterns are consistent with the previous results, states defects incorporation, and crystalline cells deterioration.

  18. Effects of Welding Processes and Post-Weld Aging Treatment on Fatigue Behavior of AA2219 Aluminium Alloy Joints

    NASA Astrophysics Data System (ADS)

    Malarvizhi, S.; Balasubramanian, V.

    2011-04-01

    AA2219 aluminium alloy square butt joints without filler metal addition were fabricated using gas tungsten arc welding (GTAW), electron beam welding (EBW), and friction stir welding (FSW) processes. The fabricated joints were post-weld aged at 175 °C for 12 h. The effect of three welding processes and post-weld aging (PWA) treatment on the fatigue properties is reported. Transverse tensile properties of the welded joints were evaluated. Microstructure analysis was also carried out using optical and electron microscopes. It was found that the post-weld aged FSW joints showed superior fatigue performance compared to EBW and GTAW joints. This was mainly due to the formation of very fine, dynamically recrystallized grains and uniform distribution of fine precipitates in the weld region.

  19. Effects of cathodic voltages on structure and wear resistance of plasma electrolytic oxidation coatings formed on aluminium alloy

    NASA Astrophysics Data System (ADS)

    Li, Qingbiao; Liang, Jun; Liu, Baixing; Peng, Zhenjun; Wang, Qing

    2014-04-01

    Plasma electrolytic oxidation (PEO) coatings were prepared on aluminium alloy using pulsed bipolar power supply at constant anodic voltage and different cathodic voltages. The samples were prepared to attain the same coating thickness by adjusting the processing time. The scanning electron microscope (SEM), energy dispersive spectrometer (EDS), X-ray diffraction (XRD) and tribometer were employed to investigate the microstructure, element content, phase composition and wear resistance of the coatings respectively. It was found that the coating growth rate enhanced obviously and the coatings exhibited a more compact structure with thicker inner layer and lower surface roughness when the cathodic voltage increased. The coatings were mainly composed of crystalline γ-Al2O3 and amorphous silicate oxides and their relative content changed with the cathodic voltage. The wear resistance of the coatings improved significantly with the increase of cathodic voltage.

  20. The aluminium-scandium-lithium-magnesium system as a potential source of superplastically formable alloys

    SciTech Connect

    Emigh, R.A.

    1990-07-01

    Alloys from the aluminum-lithium-scandium-magnesium system have been cast and rolled for study. The goal is to evaluate this system for the development of superplastically formable, high strength alloys. Aluminum-scandium-magnesium alloys have shown potential as superplastic alloys. These alloys rely on small Al{sub 3}Sc (ordered L1{sub 2}) precipitates for grain structure stabilization and strengthening. Additional precipitation strengthening is required to raise their strength to levels sufficient for aircraft applications. The addition of lithium provides this additional strengthening through the formation of Al{sub 3}Li({delta}{prime}). To produce the alloys studied in this research, a unique induction melting furnace was constructed that incorporates special features to produce aluminum-lithium alloys with low hydrogen content. The furnace also features a water cooled, copper casting mold to achieve a moderately rapid solidification rate. This is because the amount of scandium used (0.5 wt %) is in excess of the solubility limit and Al{sub 3}Sc cannot be re-solutionized to any extent. It is therefore desired to super-saturate the matrix with as much scandium as possible for later precipitation. Two high lithium alloys were produced, ALS2 (nominal composition Al-2.2Li-O.5 Sc) and AlS4 (nominal composition Al-2.0Li-2.2Mg-0.5Sc) that were strengthened with {delta}{prime} (Al{sub 3}Li). These alloys exhibited strength and ductility superior to those of aluminum-lithium-(magnesium)-zirconium alloys. This is because the scandium containing alloys have developed a finer grain structure and the Al{sub 3}Sc precipitates contribute to the alloys strength. 41 refs., 29 figs.

  1. A study of the influence of precipitate-free zones on the strain localization and failure of the aluminium alloy AA7075-T651

    NASA Astrophysics Data System (ADS)

    Fourmeau, M.; Marioara, C. D.; Børvik, T.; Benallal, A.; Hopperstad, O. S.

    2015-10-01

    Age-hardened aluminium alloys have various degrees of precipitate-free zones (PFZs) along grain boundaries (GBs). The PFZs are weak zones and their existence promotes combined transgranular and intergranular fracture, thus reducing the ductility of the alloy. In this study, transmission electron microscopy (TEM) is used to display the geometrical properties and the chemical composition of the PFZs in the AA7075-T651 aluminium alloy. PFZs are found along grain and sub-GBs and their widths are about 40 and 20 nm, respectively. The PFZs are depleted of alloying elements compared with the nominal composition due to GB precipitation, but still they contain a certain amount of such elements in solid solution which will contribute to increase the yield strength and the work hardening compared to pure aluminium. Based on the results from the TEM study, a micromechanical finite element model of an idealized microstructure including grains and soft zones along the GBs is established. The Gurson model was used to represent the behaviour of the material in the grains and in the soft zones, using different initial void volume fractions to account for GB precipitation. Several loading conditions were applied to the micromechanical model in order to evaluate the localization of strains inside the soft zones and thus to get a better understanding of the role of the PFZs in ductile fracture of age-hardened aluminium alloys. It was found that the global failure strain varies non-monotonically with the global stress triaxiality due to the heterogeneity of the idealized microstructure.

  2. Effects of Post-Weld Heat Treatment on the Mechanical Properties of Similar- and Dissimilar-Alloy Friction Stir Welded Blanks

    SciTech Connect

    Zadpoor, Amir Abbas; Sinke, Jos

    2011-01-17

    Friction stir welding is a solid state joining process with relatively low welding temperatures. Nevertheless, the mechanical properties of friction stir welded blanks are degraded after welding. Indeed, both strength and ductility of the welds are decreased after welding. Often, the resulting friction stir welded blanks need to be formed to their final structural shape. Therefore, the formability of friction stir welded blanks is of primary importance in the manufacturing of structural parts. This paper studies how the mechanical properties and particularly formability of friction stir welded blanks can be improved by applying a post weld heat treatment. Two aluminum alloys from 2000 and 7000 series, namely 2024-T3 and 7075-T6, are selected for the study. The sheet thickness of both materials is 2,0 mm. The selected alloys are welded in three configurations: 2024-T3 and 2024-T3, 7075-T6 and 7075-T6, and 2024-T3 and 7075-T6. The resulting welds are naturally aged for a few months. Three sets of standard dog bone shape tensile test specimens are then machined from the welds. The first set of the specimens is tested without any heat treatment. The second set of the specimens is solution heat treated and quenched before testing. The third set of the specimens is solution heat treated, quenched, and naturally aged for a week before testing. The mechanical properties of the three different sets of specimens are compared with each other. It is shown that careful selection of post weld heat-treatment can greatly improve the formability of friction stir welded blanks.

  3. Three-dimensional characterization of fatigue-relevant intermetallic particles in high-strength aluminium alloys using synchrotron X-ray nanotomography

    NASA Astrophysics Data System (ADS)

    Nizery, E.; Proudhon, H.; Buffiere, J.-Y.; Cloetens, P.; Morgeneyer, T. F.; Forest, S.

    2015-09-01

    Second-phase particles and small porosities are known to favour fatigue crack initiation in high-strength aluminium alloys 2050-T8 and 7050-T7451. Using high-resolution X-ray tomography (320 nm voxel size), with Paganin reconstruction algorithms, the probability that large clusters of particles contain porosities could be measured for the first time in 3D, as well as precise 3D size distributions. Additional holotomography imaging provided improved spatial resolution (50 nm voxel size), allowing to estimate the probability of finding cracked particles in the as-received material state. The extremely precise 3D shape (including cracks) as well as local chemistry of the particles has been determined. This experiment enabled unprecedented 3D identification of detrimental stress risers relevant for fatigue in as-received aluminium alloys.

  4. Evaluation of pitting corrosion with electrochemical impedance spectroscopy (EIS) for alumina/aluminium alloys composites

    SciTech Connect

    Odegard, C.; Bronson, A.

    1998-12-31

    The pitting susceptibility of monolithic aluminum 6061 alloy and alumina/aluminum alloy composites has been analyzed by using electrochemical impedance spectroscopy and subsequent comparison with their polarization scans. The composites consisting of 0.10 and 0.15 volume fraction of alumina particles (VFAP) and the monolith as cylindrical electrodes were rotated at 1500 rpm while immersed in NaCl solution. The passive currents of the composites were greater than that of the monolith as per the polarization scans. The impedance spectra were acquired at constant potential increments along the passive region up to the pitting potential. The impedance spectra represented by semicircles on a Nyquist plot acquired above the pitting potential collapsed underneath the spectra obtained in the passive region near the corrosion potential for the monolithic alloy and composites. The impedance spectra modeled with a simplified equivalent circuit indicate that the effective capacitance for the composites is greater than that of the monolithic alloy.

  5. Effect of thermal exposure on mechanical properties hypo eutectic aerospace grade aluminium-silicon alloy

    NASA Astrophysics Data System (ADS)

    Nagesh Kumar, R.; Ram Prabhu, T.; Siddaraju, C.

    2016-09-01

    The effect of thermal exposure on the mechanical properties of a C355.0 aerospace grade aluminum-silicon alloy (5% Si - 1.2% Cu - 0.5% Mg) was investigated in the present study. The alloy specimens were subjected to T6 (solution treatment and artificial ageing treatment) temper treatment to enhance the strength properties through precipitation hardening. The T6 temper treatment involved solution heat treatment at 520oC for 6h, followed by water quenching and ageing at 150oC. After the heat treatment, the specimens were exposed to various temperatures (50oC, 100oC, 150oC, 200oC and 250oC) for 5 and 10 h to study the structural applications of this alloy to the various Mach number military aircrafts. After the thermal exposure, specimens were tested for tensile, hardness and impact properties (Charpy). The microstructure of the thermal exposed specimens was examined in the optical microscopes and correlated with the mechanical properties results. In summary, an increase of exposure time has a different effect on the tensile and hardness properties of the alloy. For the exposure time 5h, the tensile and hardness properties increase upto 100oC and later decrease with an increase of temperature. In contrast, the tensile and hardness properties linearly decrease with an increase of temperature. Several factors such as matrix grain growth, diffusion rate, Si particles size and distribution, precipitate stability play a key role on deciding the tensile properties of the alloy. Comparing the relative effects of temperature and time, the temperature effects dominate more in deteriorating tensile properties of the alloy. There are no effects of exposure temperature and/or time on the impact properties of the alloy.

  6. Behaviour and modelling of aluminium alloy AA6060 subjected to a wide range of strain rates and temperatures

    NASA Astrophysics Data System (ADS)

    Vilamosa, Vincent; Børvik, Tore; Sture Hopperstad, Odd; Holm Clausen, Arild

    2015-09-01

    The thermo-mechanical behaviour in tension of an as-cast and homogenized AA6060 alloy was investigated at a wide range of strains (the entire deformation process up to fracture), strain rates (0.01-750 s-1) and temperatures (20-350 ∘C). The tests at strain rates up to 1 s-1 were performed in a universal testing machine, while a split-Hopkinson tension bar (SHTB) system was used for strain rates from 350 to 750 s-1. The samples were heated with an induction-based heating system. A typical feature of aluminium alloys at high temperatures is that necking occurs at a rather early stage of the deformation process. In order to determine the true stress-strain curve also after the onset of necking, all tests were instrumented with a digital camera. The experimental tests reveal that the AA6060 material has negligible strain-rate sensitivity (SRS) for temperatures lower than 200 ∘C, while both yielding and work hardening exhibit a strong positive SRS at higher temperatures. The coupled strain-rate and temperature sensitivity is challenging to capture with most existing constitutive models. The paper presents an outline of a new semi-physical model that expresses the flow stress in terms of plastic strain, plastic strain rate and temperature. The parameters of the model were determined from the tests, and the stress-strain curves from the tests were compared with the predictions of the model. Good agreement was obtained over the entire strain rate and temperature range.

  7. Effect of test temperature on the dynamical torsional deformation behavior of two aluminium-lithium alloys

    SciTech Connect

    Lee, C.G.; Kim, K.J.; Lee, S.; Cho, K.

    1998-02-01

    The objective of the present study is to investigate the effect of test temperature on the dynamic torsional deformation behavior of two Al-Li alloys, i.e., 2090 and 8090 alloys. Dynamic torsional tests were conducted using a torsional Kolsky bar at room temperature and a low temperature ({minus}196 C), and the torsionally deformed regions and the fracture surfaces of the tested specimens were examined. The dynamic properties of the two Al-Li alloys at the low temperature were improved, owing to the modification of the deformation behavior. The dynamic deformation behavior at room temperature was dominated by intergranular cracks due to planar slips and by crack propagation along the grain boundaries. At the low temperature, plastic deformation proceeded more homogeneously as planar slip was prevented. These results indicated that the overall deformation mode of both the Al-Li alloys changed from planar slip to homogeneous deformation with decreasing temperature, resulting in the improvement of cryogenic properties under dynamic torsional loading.

  8. Fractal analysis of surface micro-topography for a rolled anisotropic thick sheet of aluminium alloy AA2024-T351

    NASA Astrophysics Data System (ADS)

    Pirva, E.; Tudor, A.; Gavrus, A.

    2016-08-01

    Fractal geometry has gained attention in recent years and represents a problem of high interest for the characterization of surface topography. In this study it was analyzed the surface micro-topography for a rolled thick sheet anisotropic metallic material of type 2000 series aluminium alloy (AA2024-T351). In order to analyze and to characterize the corresponding anisotropic surfaces, profile of particular samples were recorded with a specialized apparatus Mitutoyo SJ-301 (Japan). The random nature of the roughness height is described through statistical analysis. The irregularity of the surface profile has been measured using a lot of conventional surface roughness parameters such as: arithmetic average, mean square root, maximum height of the profile, etc. Fractal analysis provides a useful way to characterize the observed spatial complexity of surface micro-topography. For this study it was used the structural function method to calculate two specific fractal parameters: D (fractal dimension) and L (topothesy). The fractal dimension of all samples it's been be calculated by plotting curves on log-log axes.

  9. Impact resistance and hardness modelling of Aluminium alloy welds using square-headed friction-stir welding tool

    NASA Astrophysics Data System (ADS)

    Sudhakar, U.; Srinivas, J., Dr.

    2016-02-01

    This paper proposes modelling and optimization issues relating to friction-stir welding process of aluminium alloys. A specially prepared SS tool of square headed pin profile with cylindrical shoulder is used with a vertical milling machine. Effects of process variables including tool rotation and tool velocity on the weld performance are studied in terms of impact strength and hardness. Three different rotational motions and three welding speeds (feeds) of tool are considered at constant axial load (depth of cut) condition and altogether nine experiments are conducted on a vertical milling machine with specially prepared fixture. Each weld sample is then tested for its impact strength (IS) and hardness independently. A model is developed to correlate the relations between the hardness/impact strength with tool rotation and weld speed using neural networks. The optimized process conditions are predicted to improvise the impact strength and hardness of the weld. Further, the morphology of the weld is studied using SEM to know the material flow characteristics.

  10. Experimental investigation on the effects of cooling system on surface quality in high speed milling of an aluminium alloy

    NASA Astrophysics Data System (ADS)

    Chirita, B.; Tampu, N. C.; Brabie, G.; Radu, M. C.

    2016-08-01

    Surface quality is often an important feature of industrial products, not only from the impact it has on the aesthetic aspect but also for the functional role of the parts. High quality surface increases corrosion resistance, assures a longer life cycle for the product and lowers the wear. For a machined part, surface quality is influenced by a series of factors such as the material of the part, the process type, tool geometry, cutting parameters or the cooling system. The choice of the cooling system is especially important, taking into account that the proper conditions will not only assure a superior surface quality, but will also lower the costs and reduce the environmental impact and health risks. The present study aims to investigate the performance of the cooling system and the effect of the cutting parameters on the characteristics of the surfaces resulted from high speed face milling of some parts made of Al 7050-T7451 aluminium alloy. Dry cutting conditions and minimum quantity lubrication (MQL) where used. The results were analysed using analysis of variance (ANOVA).

  11. Finite Element Modelling of the Sawing of DC Cast AA2024 Aluminium Alloy Slabs

    NASA Astrophysics Data System (ADS)

    Drezet, J.-M.; Ludwig, O.; Heinrich, B.

    2007-04-01

    In the semi-continuous casting of large cross-section rolling sheet ingots of high-strength aluminum alloys (2xxx and 7xxx series), the control of the residual (internal) stresses generated by the non-uniform cooling becomes a necessity. These stresses must be relieved by a thermal treatment before the head and foot of the ingot can be cut. Otherwise, the saw can be caught owing to compressive stresses or cut parts may be ejected thus injuring people or damaging equipment. These high added-value ingots need to be produced in secure conditions. Moreover, a better control of the sawing procedure could allow the suppression of the thermal treatment and therefore save time and energy. By studying the stress build-up during casting and the stress relief during sawing, key parameters for the control and optimization of the processing steps, can be derived. To do so, the direct chill (DC) casting of the AA2024 alloy is modeled with ABAQUS 6.5 with special attention to the thermo-mechanical properties of the alloy. The sawing operation is then simulated by removing mesh elements so as to reproduce the progression of the saw in the ingot. Preliminary results showing the stress relief during sawing accompanied by the risk of saw blocking due to compression or initiating a crack ahead of the saw, are analyzed with an approach based on the rate of strain energy release.

  12. Finite Element Modelling of the Sawing of DC Cast AA2024 Aluminium Alloy Slabs

    SciTech Connect

    Drezet, J.-M.; Ludwig, O.; Heinrich, B.

    2007-04-07

    In the semi-continuous casting of large cross-section rolling sheet ingots of high-strength aluminum alloys (2xxx and 7xxx series), the control of the residual (internal) stresses generated by the non-uniform cooling becomes a necessity. These stresses must be relieved by a thermal treatment before the head and foot of the ingot can be cut. Otherwise, the saw can be caught owing to compressive stresses or cut parts may be ejected thus injuring people or damaging equipment. These high added-value ingots need to be produced in secure conditions. Moreover, a better control of the sawing procedure could allow the suppression of the thermal treatment and therefore save time and energy. By studying the stress build-up during casting and the stress relief during sawing, key parameters for the control and optimization of the processing steps, can be derived. To do so, the direct chill (DC) casting of the AA2024 alloy is modeled with ABAQUS 6.5 with special attention to the thermo-mechanical properties of the alloy. The sawing operation is then simulated by removing mesh elements so as to reproduce the progression of the saw in the ingot. Preliminary results showing the stress relief during sawing accompanied by the risk of saw blocking due to compression or initiating a crack ahead of the saw, are analyzed with an approach based on the rate of strain energy release.

  13. The fatigue life prediction of aluminium alloy using genetic algorithm and neural network

    NASA Astrophysics Data System (ADS)

    Susmikanti, Mike

    2013-09-01

    The behavior of the fatigue life of the industrial materials is very important. In many cases, the material with experiencing fatigue life cannot be avoided, however, there are many ways to control their behavior. Many investigations of the fatigue life phenomena of alloys have been done, but it is high cost and times consuming computation. This paper report the modeling and simulation approaches to predict the fatigue life behavior of Aluminum Alloys and resolves some problems of computation. First, the simulation using genetic algorithm was utilized to optimize the load to obtain the stress values. These results can be used to provide N-cycle fatigue life of the material. Furthermore, the experimental data was applied as input data in the neural network learning, while the samples data were applied for testing of the training data. Finally, the multilayer perceptron algorithm is applied to predict whether the given data sets in accordance with the fatigue life of the alloy. To achieve rapid convergence, the Levenberg-Marquardt algorithm was also employed. The simulations results shows that the fatigue behaviors of aluminum under pressure can be predicted. In addition, implementation of neural networks successfully identified a model for material fatigue life.

  14. Emission of nanoparticles during friction stir welding (FSW) of aluminium alloys.

    PubMed

    Gomes, J F; Miranda, R M; Santos, T J; Carvalho, P A

    2014-01-01

    Friction stir welding (FSW) is now well established as a welding process capable of joining some different types of metallic materials, as it was (1) found to be a reliable and economical way of producing high quality welds, and (2) considered a "clean" welding process that does not involve fusion of metal, as is the case with other traditional welding processes. The aim of this study was to determine whether the emission of particles during FSW in the nanorange of the most commonly used aluminum (Al) alloys, AA 5083 and AA 6082, originated from the Al alloy itself due to friction of the welding tool against the item that was being welded. Another goal was to measure Al alloys in the alveolar deposited surface area during FSW. Nanoparticles dimensions were predominantly in the 40- and 70-nm range. This study demonstrated that microparticles were also emitted during FSW but due to tool wear. However, the biological relevance and toxic manifestations of these microparticles remain to be determined.

  15. Chromium-free conversion coatings based on inorganic salts (Zr/Ti/Mn/Mo) for aluminum alloys used in aircraft applications

    NASA Astrophysics Data System (ADS)

    Santa Coloma, P.; Izagirre, U.; Belaustegi, Y.; Jorcin, J. B.; Cano, F. J.; Lapeña, N.

    2015-08-01

    Novel chromium-free conversion coatings based on Zr/Ti/Mn/Mo compounds were developed at a pilot scale to improve the corrosion resistance of the AA2024-T3 and AA7075-T6 aluminum alloys for aircraft applications. The influence of the presence of Zr and Ti in the Zr/Ti/Mn/Mo conversion bath's formulation on the corrosion resistance of the coated alloys was investigated. The corrosion resistance provided by the conversion coatings was evaluated by salt spray exposure and potentiodynamic sweeps. Optical and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM/EDS) and atomic force microscopy (AFM) operating in the Kelvin Probe mode (SKPFM) were used to provide microstructural information of the coated samples that achieved the best results in the corrosion tests. The salt spray test evidenced the higher corrosion resistance of the coated samples compared to the bare surfaces for both alloys. The potentiodynamic tests showed that the corrosion current density decreased for coated AA7075-T6 and AA2024-T3 alloys, which indicated an obvious improvement of the corrosion resistance with all the processes for both alloys. Although the corrosion resistance of the coated samples appeared to be higher for the alloy AA7075-T6 than for the alloy AA2024-T3, both alloys achieved the best corrosion protection with the coatings deposited from conversion bath formulations containing no titanium salts. The microscopy analysis on the coated AA7075-T6 samples revealed that a local deposition of Zr compounds and, possibly, an oxidation process occurred in the vicinity of the alloy's intermetallic particles. The amount of the Zr deposits at these locations increased with coating's formulations without Ti, which provided the best corrosion resistance. The Cr-free conversion coatings developed in this study for the AA7075-T6 and AA2024-T3 alloys do not meet yet the strict requirements of the aircraft industry. However, they significantly improved the corrosion

  16. Crack resistance, fracture toughness and instability in damage tolerant Ai-Li alloys

    NASA Astrophysics Data System (ADS)

    Wanhill, R. J. H.; Schra, L.; Thart, W. G. J.

    1990-05-01

    A comparison of the crack resistance (R curve), fracture toughness and instability behavior of candidate damage tolerant aluminum lithium alloys, 2091 and 8090, and the widely used conventional 2024-T3 alloy is addressed. The 2091 alloy was in three heat treatment conditions, T8X, TX and TY, all artificially aged. The 8090 alloy was in the T81 condition. The crack resistances and fracture toughnesses of 2091-T8X and 8091-T81 were similar to those of 2024-T3, but at a 50 MPa lower strength level. The crack resistances and fracture toughnesses of 2091-TX and 2091-TY were much inferior. In all cases, stable (slow) crack growth was ductile, but unstable crack growth in 2091-TX and 2091-TY was 100 percent intergranular and macroscopically brittle. Unstable crack growth in 2091-T8X was 50 percent intergranular and macroscopically ductile. Fractographic analysis indicated the 2091-TX and 2091-TY alloys to be sensitive to dynamic effects, such that the dynamic fracture toughness could be significantly lower than the quasistatic fracture toughness. This may also be true of 2091-T8X. These results point out that fail safe crack arrest tests should be included in any evaluation of damage tolerant Al-Li sheet alloys for aircraft structures.

  17. Computational prediction of the refinement of oxide agglomerates in a physical conditioning process for molten aluminium alloy

    NASA Astrophysics Data System (ADS)

    Tong, M.; Jagarlapudi, S. C.; Patel, J. B.; Stone, I. C.; Fan, Z.; Browne, D. J.

    2015-06-01

    Physically conditioning molten scrap aluminium alloys using high shear processing (HSP) was recently found to be a promising technology for purification of contaminated alloys. HSP refines the solid oxide agglomerates in molten alloys, so that they can act as sites for the nucleation of Fe-rich intermetallic phases which can subsequently be removed by the downstream de-drossing process. In this paper, a computational modelling for predicting the evolution of size of oxide clusters during HSP is presented. We used CFD to predict the macroscopic flow features of the melt, and the resultant field predictions of temperature and melt shear rate were transferred to a population balance model (PBM) as its key inputs. The PBM is a macroscopic model that formulates the microscopic agglomeration and breakage of a population of a dispersed phase. Although it has been widely used to study conventional deoxidation of liquid metal, this is the first time that PBM has been used to simulate the melt conditioning process within a rotor/stator HSP device. We employed a method which discretizes the continuous profile of size of the dispersed phase into a collection of discrete bins of size, to solve the governing population balance equation for the size of agglomerates. A finite volume method was used to solve the continuity equation, the energy equation and the momentum equation. The overall computation was implemented mainly using the FLUENT module of ANSYS. The simulations showed that there is a relatively high melt shear rate between the stator and sweeping tips of the rotor blades. This high shear rate leads directly to significant fragmentation of the initially large oxide aggregates. Because the process of agglomeration is significantly slower than the breakage processes at the beginning of HSP, the mean size of oxide clusters decreases very rapidly. As the process of agglomeration gradually balances the process of breakage, the mean size of oxide clusters converges to a

  18. Observations on infiltration of silicon carbide compacts with an aluminium alloy

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    The melt infiltration of ceramic particulates permits an opportunity to observe such fundamental materials phenomena as nucleation, dynamic wetting and growth in constrained environments. Experimental observations are presented on the infiltration behavior and matrix microstructures that form when porous compacts of platelet-shaped single crystals of alpha- (hexagonal) silicon carbide are infiltrated with a liquid 2014 Al alloy. The infiltration process involved counter gravity infiltration of suitably tamped and preheated compacts of silicon carbide platelets under an external pressure in a special pressure chamber for a set period, then by solidification of the infiltrant metal in the interstices of the bed at atmospheric pressure.

  19. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    PubMed

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  20. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    PubMed

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  1. Effect of severe plastic deformation on microstructure and mechanical properties of magnesium and aluminium alloys in wide range of strain rates

    NASA Astrophysics Data System (ADS)

    Skripnyak, Vladimir; Skripnyak, Evgeniya; Skripnyak, Vladimir; Vaganova, Irina; Skripnyak, Nataliya

    2013-06-01

    Results of researches testify that a grain size have a strong influence on the mechanical behavior of metals and alloys. Ultrafine grained HCP and FCC metal alloys present higher values of the spall strength than a corresponding coarse grained counterparts. In the present study we investigate the effect of grain size distribution on the flow stress and strength under dynamic compression and tension of aluminium and magnesium alloys. Microstructure and grain size distribution in alloys were varied by carrying out severe plastic deformation during the multiple-pass equal channel angular pressing, cyclic constrained groove pressing, and surface mechanical attrition treatment. Tests were performed using a VHS-Instron servo-hydraulic machine. Ultra high speed camera Phantom V710 was used for photo registration of deformation and fracture of specimens in range of strain rates from 0,01 to 1000 1/s. In dynamic regime UFG alloys exhibit a stronger decrease in ductility compared to the coarse grained material. The plastic flow of UFG alloys with a bimodal grain size distribution was highly localized. Shear bands and shear crack nucleation and growth were recorded using high speed photography.

  2. Fatigue properties of as-welded AA6005 and AA6082 aluminium alloys in T1 and T5 temper condition

    SciTech Connect

    Ranes, M.; Kluken, A.O.; Midling, O.T.

    1996-12-31

    The present investigation was undertaken to determine the as-welded fatigue properties of AA6005 and AA6082 aluminium alloys in the T1 and T5 temper conditions. Extruded flat bars of the base materials were welded by means of the Metal Inert Gas (MIG), Friction Stir and Plasma-keyhole techniques. The latter technique was only employed for alloy AA6005. The weldments were subsequently fatigue tested at a load ratio of 0.5. The results revealed that the friction stir welds had fatigue properties superior to both the MIG and Plasma-keyhole welds. For alloy AA6005 the fatigue properties of the friction stir weld was close to the base material properties. The shortest fatigue life was exhibited by the MIG welds. The fatigue strength of these weldments appear to be affected by the base metal temper condition. For this reason, MIG welds on alloy AA6082 should be performed in the T5 temper condition, while alloy AA6005 should be welded in the T1 temper condition. Plasma-keyhole welds should be performed on T1 tempered material rather than on T5 tempered material. Repair welding of MIG welds on the T1 tempered base material resulted in improved fatigue properties of AA6082 weldments, while the fatigue strength of AA6005 weldments remained unaffected. The fatigue properties of MIG welds in alloy AA6082 correspond well with the static strength properties.

  3. KEY COMPARISON: Final report on key comparison CCQM-K42: Determination of chromium, copper, iron, manganese and zinc in aluminium alloy

    NASA Astrophysics Data System (ADS)

    Noack, Siegfried; Matschat, Ralf

    2008-01-01

    The CCQM key comparison K42 was organized by the inorganic analysis working group of CCQM to test the abilities of metrological institutes to measure the mass fractions of the components of an aluminium alloy. Chosen elements were chromium (Cr), copper (Cu), iron (Fe), manganese (Mn) and zinc (Zn). The BAM Federal Institute for Materials Research and Testing (BAM Bundesanstalt für Materialforschung und -prüfung) in Berlin, Germany acted as the pilot laboratory. CCQM-K42 demonstrates the abilities of metrological institutes to measure the mass fractions of minor and trace components (mass content about 0.05% to 0.2%) of an aluminium alloy for chromium (Cr), copper (Cu), iron (Fe), manganese (Mn) and zinc (Zn). The analytical methods used were neutron activation analysis (NAA), x-ray fluorescence spectrometry (XRF) using the reconstitution technique, ICP-OES and ICP-MS. The scope of the key comparison extends to non-ferrous alloys comprising the same or similar constituents when analysed using the technique(s) applied by a participant in obtaining the results submitted for CCQM-K42. Main text. To reach the main text of this paper, click on Final Report. Note that this text is that which appears in Appendix B of the BIPM key comparison database kcdb.bipm.org/. The final report has been peer-reviewed and approved for publication by the CCQM, according to the provisions of the CIPM Mutual Recognition Arrangement (MRA).

  4. On the melt infiltration of copper coated silicon carbide with an aluminium alloy

    NASA Technical Reports Server (NTRS)

    Asthana, R.; Rohatgi, P. K.

    1992-01-01

    Pressure-assisted infiltration of porous compacts of Cu coated and uncoated single crystals of platelet shaped alpha (hexagonal) SiC was used to study infiltration dynamics and particulate wettability with a 2014 Al alloy. The infiltration lengths were measured for a range of experimental variables which included infiltration pressure, infiltration time, and SiC size. A threshold pressure (P(th)) for flow initiation through compacts was identified from an analysis of infiltration data; P(th) decreased while penetration lengths increased with increasing SiC size (more fundamentally, due to changes in interparticle pore size) and with increasing infiltration times. Cu coated SiC led to lower P(th) and 60-80 percent larger penetration lengths compared to uncoated SiC under identical processing conditions.

  5. Spectroscopic study of plasma during electrolytic oxidation of magnesium- and aluminium-alloy

    NASA Astrophysics Data System (ADS)

    Jovović, J.; Stojadinović, S.; Šišović, N. M.; Konjević, N.

    2012-10-01

    We present the results of an optical emission spectroscopy study of Plasma during Electrolytic Oxidation (PEO) of magnesium- and aluminum-alloy. Plasma electron number density Ne diagnostics is performed either from the Hβ line shape or from the width or shift of non-hydrogenic ion lines of aluminum and magnesium. The line profile analysis of the Hβ suggests presence of two PEO processes characterized by relatively low electron number densities Ne≈1.2×1015 cm-3 and Ne≈2.3×1016 cm-3. Apart from these two low Ne processes, there is the third one related to the ejection of evaporated anode material through micro-discharge channels. This process is characterized by larger electron density Ne=(1.2-1.6)1017 cm-3, which is detected from the shape and shift of aluminum and magnesium singly charged ion lines. Two low Ne values detected from the Hβ and large Ne measured from the widths and shift of ion lines suggest presence of three types of discharges during PEO with aluminum- and magnesium-alloy anode. On the basis of present and earlier results one can conclude that low Ne processes do not depend upon anode material or electrolyte composition.The electron temperature of 4000 K and 33,000 K are determined from relative intensities of Mg I and O II lines, respectively. The attention is drawn to the possibility of Ne application for Te evaluation using Saha equation what is of importance for PEO metal plasma characterization. During the course of this study, difficulties in the analysis of spectral line shapes are encountered and the ways to overcome some of the obstacles are demonstrated.

  6. Aluminium plasmonics

    SciTech Connect

    Gerard, Davy; Gray, Stephen K.

    2014-12-15

    In this study, we present an overview of 'aluminium plasmonics', i.e. the study of both fundamental and practical aspects of surface plasmon excitations in aluminium structures, in particular thin films and metal nanoparticles. After a brief introduction noting both some recent and historical contributions to aluminium plasmonics, we discuss the optical properties of aluminium and aluminium nanostructures and highlight a few selected studies in a host of areas ranging from fluorescence to data storage.

  7. The effect of welding parameters on surface quality of AA6351 aluminium alloy

    NASA Astrophysics Data System (ADS)

    Yacob, S.; MAli, M. A.; Ahsan, Q.; Ariffin, N.; Ali, R.; Arshad, A.; Wahab, M. I. A.; Ismail, S. A.; Roji, NS M.; Din, W. B. W.; Zakaria, M. H.; Abdullah, A.; Yusof, M. I.; Kamarulzaman, K. Z.; Mahyuddin, A.; Hamzah, M. N.; Roslan, R.

    2015-12-01

    In the present work, the effects of gas metal arc welding-cold metal transfer (GMAW-CMT) parameters on surface roughness are experimentally assessed. The purpose of this study is to develop a better understanding of the effects of welding speed, material thickness and contact tip to work distance on the surface roughness. Experiments are conducted using single pass gas metal arc welding-cold metal transfer (GMAW-CMT) welding technique to join the material. The material used in this experiment was AA6351 aluminum alloy with the thickness of 5mm and 6mm. A Mahr Marsuft XR 20 machine was used to measure the average roughness (Ra) of AA6351 joints. The main and interaction effect analysis was carried out to identify process parameters that affect the surface roughness. The results show that all the input process parameters affect the surface roughness of AA6351 joints. Additionally, the average roughness (Ra) results also show a decreasing trend with increased of welding speed. It is proven that gas metal arc welding-cold metal transfer (GMAW-CMT)welding process has been successful in term of providing weld joint of good surface quality for AA6351 based on the low value surface roughness condition obtained in this setup. The outcome of this experimental shall be valuable for future fabrication process in order to obtained high good quality weld.

  8. Design and operation of an aluminium alloy tank using doped Na3AlH6 in kg scale for hydrogen storage

    NASA Astrophysics Data System (ADS)

    Urbanczyk, R.; Peinecke, K.; Meggouh, M.; Minne, P.; Peil, S.; Bathen, D.; Felderhoff, M.

    2016-08-01

    In this publication the authors present an aluminium alloy tank for hydrogen storage using 1921 g of Na3AlH6 doped with 4 mol% of TiCl3 and 8 mol% of activated carbon. The tank and the heat exchangers are manufactured by extrusion moulding of Al-Mg-Si based alloys. EN AW 6082 T6 alloy is used for the tank and a specifically developed alloy with a composition similar to EN AW 6060 T6 is used for the heat exchangers. The three heat exchangers have a corrugated profile to enhance the surface area for heat transfer. The doped complex hydride Na3AlH6 is densified to a powder density of 0.62 g cm-3. The hydrogenation experiments are carried out at 2.5 MPa. During one of the dehydrogenation experiments approximately 38 g of hydrogen is released, accounting for gravimetric hydrogen density of 2.0 mass-%. With this tank 15 hydrogenation and 16 dehydrogenation tests are carried out.

  9. In situ monitoring of corrosion mechanisms and phosphate inhibitor surface deposition during corrosion of zinc-magnesium-aluminium (ZMA) alloys using novel time-lapse microscopy.

    PubMed

    Sullivan, James; Cooze, Nathan; Gallagher, Callum; Lewis, Tom; Prosek, Tomas; Thierry, Dominique

    2015-01-01

    In situ time-lapse optical microscopy was used to examine the microstructural corrosion mechanisms in three zinc-magnesium-aluminium (ZMA) alloy coated steels immersed in 1% NaCl pH 7. Preferential corrosion of MgZn(2) lamellae within the eutectic phases was observed in all the ZMA alloys followed by subsequent dissolution of Zn rich phases. The total extent and rate of corrosion, measured using time-lapse image analysis and scanning vibrating electrode technique (SVET) estimated mass loss, decreased as Mg and Al alloying additions were increased up to a level of 3 wt% Mg and 3.7 wt% Al. This was probably due to the increased presence of MgO and Al(2)O(3) at the alloy surface retarding the kinetics of cathodic oxygen reduction. The addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to 1% NaCl pH 7 had a dramatic influence on the corrosion mechanism for a ZMA with passivation of anodic sites through phosphate precipitation observed using time-lapse image analysis. Intriguing rapid precipitation of filamentous phosphate was also observed and it is postulated that these filaments nucleate and grow due to super saturation effects. Polarisation experiments showed that the addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to the 1% NaCl electrolyte promoted an anodic shift of 50 mV in open circuit potential for the ZMA alloy with a reduction in anodic current of 2.5 orders of magnitude suggesting that it was acting primarily as an anodic inhibitor supporting the inferences from the time-lapse investigations. These phosphate additions resulted in a 98% reduction in estimated mass loss as measured by SVET demonstrating the effectiveness of phosphate inhibitors for this alloy system.

  10. Conducting polymers and corrosion: Part 2 -- Polyaniline on aluminum alloys

    SciTech Connect

    Tallman, D.E.; Pae, Y.; Bierwagen, G.P.

    2000-04-01

    The electrochemical behavior of conducting polyaniline coatings on various aluminum alloys subjected to immersion in dilute Harrison solution (0.35% ammonium sulfate [(NH{sub 4}){sub 2}SO{sub 4}], 0.05% sodium chloride [NaCl]) was studied. Electrochemical impedance spectroscopy revealed that the charge-transfer resistance (R{sub ct}) of polyaniline-coated alloys increased as a function of immersion time. Polyaniline-coated platinum did not exhibit a significant increase in impedance under similar conditions, indicating that an active metal in contact with the polyaniline is required for the observed increase in R{sub ct}. A similar pattern of increasing R{sub ct} was observed for Alodine (Product A)-treated Al 7075T-6 (UNS A97075) alloys. Mean current and mean potential values obtained from electrochemical noise measurements also suggest a substantial electrochemical interaction between the polyaniline and the aluminum alloy during the early stages of immersion. Polarization experiments and open-circuit potential measurements revealed an ennobling of aluminum alloys to higher potential in the presence of polyaniline coatings. The corrosion protection afforded by a polyaniline/epoxy two-coat system on Al 2024T-3 (UNS A92024) alloy also was evaluated using impedance spectroscopy and compared with that for a single coat of epoxy on untreated and Product A-treated Al2024T-3 alloy. The Product A treatment and the polyaniline coating were found to increase the lifetime of the epoxy topcoat, although these two-coating systems exhibited rather different variations in low-frequency impedance with immersion time. A mechanism consistent with these observations was suggested.

  11. Some preliminary evaluations of black coating on aluminium AA2219 alloy produced by plasma electrolytic oxidation (PEO) process for space applications

    NASA Astrophysics Data System (ADS)

    Shrestha, S.; Merstallinger, A.; Sickert, D.; Dunn, B. D.

    2003-09-01

    This paper describes the results of a study of a black coating produced on aluminium AA2219 alloy using a process that involves creation of a hard ceramic oxide layer on the surface of the alloy by plasma electrolytic oxidation (PEO) known as the 'KERONITE®' process. Coating microstructure has been examined and the coating characteristics such as porosity, hardness, adhesion and phase composition were measured. The thermo-optical properties such as solar absorptance 'as' and normal infrared emittance 'en-IR' of the coating were measured in the 'as-prepared' condition and after environmental exposures to humidity, thermal cycling and UV-radiation in vacuum and to thermal shock. Comparison was made with alternative coatings produced using standard black anodising processes. The study also looked at the cold welding and friction behaviours of the coated alloy in vacuum and in an ambient laboratory environment. Standard spacecraft materials tests were conducted on the coated disc against an AISI 52100 steel ball and also against a coated pin using a pin-on-disc apparatus. Parameters such as friction coefficient and wear depth were measured and the cold welding behaviours were investigated. Test results were compared with the data generated for NiCr plated and anodised coatings. Corrosion performance was assessed using a salt spray exposure test and using an accelerated electrochemical test method. In addition, the study looked at the effect of post coating sealing with a sol-gel solution.

  12. Alkaline oxide conversion coatings for aluminum alloys

    SciTech Connect

    Buchheit, R.G.

    1996-02-01

    Three related conversion coating methods are described that are based on film formation which occurs when aluminum alloys are exposed to alkaline Li salt solutions. Representative examples of the processing methods, resulting coating structure, composition and morphology are presented. The corrosion resistance of these coatings to aerated 0.5 M NaCl solution has been evaluated as a function of total processing time using electrochemical impedance spectroscopy (EIS). This evaluation shows that excellent corrosion resistance can be uniformly achieved using no more than 20 minutes of process time for 6061-T6. Using current methods a minimum of 80 minutes of process time is required to get marginally acceptable corrosion resistance for 2024-T3. Longer processing times are required to achieve uniformly good corrosion resistance.

  13. Grip for fatigue testing pure aluminium

    NASA Astrophysics Data System (ADS)

    Lehmann, P.; Yuan, G. S.; Hartwig, K. T.

    A simple method of clamping pure aluminium for fatigue tests at cryogenic temperatures is described. Easily machined cylindrical specimens are aligned and held firmly by collet grips that counteract sample shrinkage during cooldown. Specimens are quickly mounted and removed after testing without distortion or thermal treatment 99.999% aluminium, aluminium alloys and copper were gripped successfully through tens of thousands of fully reversed tension-compression cycles at 295, 77 and 4.2 K.

  14. The effect of surface pre-conditioning treatments on the local composition of Zr-based conversion coatings formed on aluminium alloys

    NASA Astrophysics Data System (ADS)

    Cerezo, J.; Vandendael, I.; Posner, R.; de Wit, J. H. W.; Mol, J. M. C.; Terryn, H.

    2016-03-01

    This study investigates the effect of different alkaline, acidic and thermal pre-conditioning treatments applied to different Al alloy surfaces. The obtained results are compared to the characteristics of Zr-based conversion coatings that were subsequently generated on top of these substrates. Focus is laid on typical elemental distributions on the sample surfaces, in particular on the amount of precipitated functional additives such as Cu species that are present in the substrate matrix as well as in the conversion bath solutions. To this aim, Field Emission Auger Electron spectra, depth profiles and surface maps with superior local resolution were acquired and compared to scanning electron microscopy images of the sample. The results show how de-alloying processes, which occur at and around intermetallic particles in the Al matrix during typical industrial alkaline or acidic cleaning procedures, provide a significant source of crystallization cores for any following coating processes. This is in particular due for Cu-species, as the resulting local Cu structures on the surface strongly affect the film formation and compositions of state-of-the-art Zr-based films. The findings are highly relevant for industrial treatments of aluminium surfaces, especially for those that undergo corrosion protection and painting process steps prior to usage.

  15. An analysis of microband orientation in a commercial purity aluminium alloy subjected to forward and reverse torsion using Electron Backscatter Diffraction (EBSD).

    PubMed

    Lopez-Pedrosa, M; Wynne, B P; Rainforth, W M

    2006-05-01

    High-resolution electron backscatter diffraction has been used to study the effects of strain reversal on the evolution of microbands in commercial purity aluminium alloy AA1200. Deformation was carried out using two equal steps of forward/forward or forward/reverse torsion at a temperature of 300 degrees C and strain rate of 1 s(-1) to a total equivalent tensile strain of 0.5. In both cases, microbands were found in the majority of grains examined with many having microband walls with more than one orientation. For the forward/forward condition, the microband clusters were centred around -20 degrees and +45 degrees to the equivalent tensile stress axis, whereas for material subjected to a strain reversal, the clusters were at -65 degrees and -45 degrees . There was no evidence of microbands that were formed in the forward deformation step in the reversed material, which would suggest that a strain of 0.25 is sufficient to dissolve any microstructure history generated by the first step. Furthermore, the microbands within the strain-reversed material had a reduction in misorientation compared with the lineally strained material, suggesting that these microbands only formed at the onset of the second deformation step. This confirms that microband formation is complex and sensitive to strain path; however, it is still unclear to what extent microband formation is dependent on strain path history compared with the instantaneous deformation mode. PMID:16774518

  16. The Effect of Cu and Ge Additions on Strength and Precipitation in a lean 6xxx Aluminium Alloy

    NASA Astrophysics Data System (ADS)

    Mørtsell, E. A.; Marioara, C. D.; Andersen, S. J.; Røyset, J.; Reiso, O.; Holmestad, R.

    2015-10-01

    It has been demonstrated that the strength loss in a lean Al-Mg-Si alloy due to solute reduction could be compensated by back-adding a lower at % of Ge and Cu. Nanosized precipitate needles which are the main cause of strength in these alloys, and material hardness has been correlated to parameters quantified by TEM. It was found that additions of Ge and Cu strongly affect the precipitation process by increasing precipitate density and reducing precipitate size. Investigations of precipitate atomic structure by HAADF-STEM indicated that they contain mixed areas of known phases and disordered regions. A hexagonal Si/Ge-network was found to be present in all precipitate cross sections.

  17. Fatigue FEM analysis in the case of brazed aluminium alloy 3L59 used in aeronautical industry

    NASA Astrophysics Data System (ADS)

    Dimitrescu, A.; Amza, Gh; Niţoi, D. F.; Amza, C. Gh; Apostolescu, Z.

    2016-08-01

    The use, on a larger scale, of brazed aluminum alloys in the aerospace industry led to the need for a detailed study of the assemblies behavior. These are built from 6061 aluminum aloy (3L59) brazed with aluminum aloy A103. Therefore, a finit element simulation (FEM) of durability is necessary, that consists in the observation of gradual deterioration until failure. These studies are required and are previous to the stage of the producing the assembly and test it by traditional methods.

  18. Characterization of Molybdate Conversion Coatings for Aluminum Alloys by Electrochemical Impedance Spectroscopy

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina

    2000-01-01

    Electrochemical impedance spectroscopy (EIS) was used to investigate the corrosion inhibiting properties of newly developed proprietary molybdate conversion coatings on aluminum alloy 2024-T3 under immersion in aerated 5% (w/w) NaCl. Corrosion potential and EIS measurements were gathered for six formulations of the coating at several immersion times for two weeks. Nyquist as well as Bode plots of the data were obtained. The conversion-coated alloy panels showed an increase in the corrosion potential during the first 24 hours of immersion that later subsided and approached a steady value. Corrosion potential measurements indicated that formulations A, D, and F exhibit a protective effect on aluminum 2024-T3. The EIS spectra of the conversion-coated alloy were characterized by an impedance that is higher than the impedance of the bare alloy at all the immersion times. The low frequency impedance, Z(sub lf) (determined from the value at 0.05 Hz) for the conversion-coated alloy was higher at all the immersion times than that of the bare panel. This indicates improvement of corrosion resistance with addition of the molybdate conversion coating. Scanning electron microscopy (SEM) revealed the presence of cracks in the coating and the presence of cubic crystals believed to be calcium carbonate. Energy dispersive spectroscopy (EDS) of the test panels revealed the presence of high levels of aluminum, oxygen, and calcium but did not detect the presence of molybdenum on the test panels. X-ray photoelectron spectroscopy (XPS) indicated the presence of less than 0.01 atomic percent molybdenum on the surface of the coating.

  19. Effect of casting/mould interfacial heat transfer during solidification of aluminium alloys cast in CO2-sand mould

    NASA Astrophysics Data System (ADS)

    Kulkarni, S. N.; Radhakrishna, D. K.

    2011-06-01

    The ability of heat to flow across the casting and through the interface from the casting to the mold directly affects the evolution of solidification and plays a notable role in determining the freezing conditions within the casting, mainly in foundry systems of high thermal diffusivity such as chill castings. An experimental procedure has been utilized to measure the formation process of an interfacial gap and metal-mould interfacial movement during solidification of hollow cylindrical castings of Al-4.5 % Cu alloy cast in CO2-sand mould. Heat flow between the casting and the mould during solidification of Al-4.5 % Cu alloy in CO2-sand mould was assessed using an inverse modeling technique. The analysis yielded the interfacial heat flux ( q), heat transfer coefficient ( h) and the surface temperatures of the casting and the mould during solidification of the casting. The peak heat flux was incorporated as a dimensionless number and modeled as a function of the thermal diffusivities of the casting and the mould materials. Heat flux transients were normalized with respect to the peak heat flux and modeled as a function of time. The heat flux model proposed was to estimate the heat flux transients during solidification of Al-4.5 % Cu alloy cast in CO2-sand moulds.

  20. Prediction of initiation and propagation of crevice corrosion on aluminum alloys in sea water by mathematical modelling

    SciTech Connect

    Oldfield, J.W.; Masters, G.L.; Stokes, K.R.

    1996-10-01

    A mathematical model of the initiation of crevice corrosion of aluminum and its alloys in sea water has been developed. The mechanism of the process, which is fundamentally different to that for stainless steels, was established during the development of the model. Practical exposure tests have been carried out on alloys 1050A, 2024-T3, 5083, 6061, 6082 7010, 8090-T3 and 8090-T851 at DRA`s facilities in Portland Harbor, Weymouth, UK. The model successfully predicts the observations found in these tests with respect to initiation of attack. A simple empirical model of the propagation of attack based on the level of Cu and Zn in the alloy has also been developed. This shows reasonable correlation with the exposure test data.

  1. Comparison between diffraction contrast tomography and high-energy diffraction microscopy on a slightly deformed aluminium alloy

    PubMed Central

    Renversade, Loïc; Quey, Romain; Ludwig, Wolfgang; Menasche, David; Maddali, Siddharth; Suter, Robert M.; Borbély, András

    2016-01-01

    The grain structure of an Al–0.3 wt%Mn alloy deformed to 1% strain was reconstructed using diffraction contrast tomography (DCT) and high-energy diffraction microscopy (HEDM). 14 equally spaced HEDM layers were acquired and their exact location within the DCT volume was determined using a generic algorithm minimizing a function of the local disorientations between the two data sets. The microstructures were then compared in terms of the mean crystal orientations and shapes of the grains. The comparison shows that DCT can detect subgrain boundaries with disorientations as low as 1° and that HEDM and DCT grain boundaries are on average 4 µm apart from each other. The results are important for studies targeting the determination of grain volume. For the case of a polycrystal with an average grain size of about 100 µm, a relative deviation of about ≤10% was found between the two techniques. PMID:26870379

  2. Comparison between diffraction contrast tomography and high-energy diffraction microscopy on a slightly deformed aluminium alloy.

    PubMed

    Renversade, Loïc; Quey, Romain; Ludwig, Wolfgang; Menasche, David; Maddali, Siddharth; Suter, Robert M; Borbély, András

    2016-01-01

    The grain structure of an Al-0.3 wt%Mn alloy deformed to 1% strain was reconstructed using diffraction contrast tomography (DCT) and high-energy diffraction microscopy (HEDM). 14 equally spaced HEDM layers were acquired and their exact location within the DCT volume was determined using a generic algorithm minimizing a function of the local disorientations between the two data sets. The microstructures were then compared in terms of the mean crystal orientations and shapes of the grains. The comparison shows that DCT can detect subgrain boundaries with disorientations as low as 1° and that HEDM and DCT grain boundaries are on average 4 µm apart from each other. The results are important for studies targeting the determination of grain volume. For the case of a polycrystal with an average grain size of about 100 µm, a relative deviation of about ≤10% was found between the two techniques.

  3. Comparison between diffraction contrast tomography and high-energy diffraction microscopy on a slightly deformed aluminium alloy.

    PubMed

    Renversade, Loïc; Quey, Romain; Ludwig, Wolfgang; Menasche, David; Maddali, Siddharth; Suter, Robert M; Borbély, András

    2016-01-01

    The grain structure of an Al-0.3 wt%Mn alloy deformed to 1% strain was reconstructed using diffraction contrast tomography (DCT) and high-energy diffraction microscopy (HEDM). 14 equally spaced HEDM layers were acquired and their exact location within the DCT volume was determined using a generic algorithm minimizing a function of the local disorientations between the two data sets. The microstructures were then compared in terms of the mean crystal orientations and shapes of the grains. The comparison shows that DCT can detect subgrain boundaries with disorientations as low as 1° and that HEDM and DCT grain boundaries are on average 4 µm apart from each other. The results are important for studies targeting the determination of grain volume. For the case of a polycrystal with an average grain size of about 100 µm, a relative deviation of about ≤10% was found between the two techniques. PMID:26870379

  4. Parameter Design in Fusion Welding of AA 6061 Aluminium Alloy using Desirability Grey Relational Analysis (DGRA) Method

    NASA Astrophysics Data System (ADS)

    Adalarasan, R.; Santhanakumar, M.

    2015-01-01

    In the present work, yield strength, ultimate strength and micro-hardness of the lap joints formed with Al 6061 alloy sheets by using the processes of Tungsten Inert Gas (TIG) welding and Metal Inert Gas (MIG) welding were studied for various combinations of the welding parameters. The parameters taken for study include welding current, voltage, welding speed and inert gas flow rate. Taguchi's L9 orthogonal array was used to conduct the experiments and an integrated technique of desirability grey relational analysis was disclosed for optimizing the welding parameters. The ignored robustness in desirability approach is compensated by the grey relational approach to predict the optimal setting of input parameters for the TIG and MIG welding processes which were validated through the confirmation experiments.

  5. Investigation of the aluminium-aluminium oxide reversible transformation as observed by hot stage electron microscopy.

    NASA Technical Reports Server (NTRS)

    Grove, C. A.; Judd, G.; Ansell, G. S.

    1972-01-01

    Thin foils of high purity aluminium and an Al-Al2O3 SAP type of alloy were oxidised in a specially designed hot stage specimen chamber in an electron microscope. Below 450 C, amorphous aluminium oxide formed on the foil surface and was first detectable at foil edges, holes, and pits. Islands of aluminium then nucleated in this amorphous oxide. The aluminium islands displayed either a lateral growth with eventual coalescence with other islands, or a reoxidation process which caused the islands to disappear. The aluminium island formation was determined to be related to the presence of the electron beam. A mechanism based upon electron charging due to the electron beam was proposed to explain the nucleation, growth, coalescence, disappearance, and geometry of the aluminium islands.

  6. Aluminium alloyed iron-silicide/silicon solar cells: A simple approach for low cost environmental-friendly photovoltaic technology

    NASA Astrophysics Data System (ADS)

    Kumar Dalapati, Goutam; Masudy-Panah, Saeid; Kumar, Avishek; Cheh Tan, Cheng; Ru Tan, Hui; Chi, Dongzhi

    2015-12-01

    This work demonstrates the fabrication of silicide/silicon based solar cell towards the development of low cost and environmental friendly photovoltaic technology. A heterostructure solar cells using metallic alpha phase (α-phase) aluminum alloyed iron silicide (FeSi(Al)) on n-type silicon is fabricated with an efficiency of 0.8%. The fabricated device has an open circuit voltage and fill-factor of 240 mV and 60%, respectively. Performance of the device was improved by about 7 fold to 5.1% through the interface engineering. The α-phase FeSi(Al)/silicon solar cell devices have promising photovoltaic characteristic with an open circuit voltage, short-circuit current and a fill factor (FF) of 425 mV, 18.5 mA/cm2, and 64%, respectively. The significant improvement of α-phase FeSi(Al)/n-Si solar cells is due to the formation p+-n homojunction through the formation of re-grown crystalline silicon layer (~5-10 nm) at the silicide/silicon interface. Thickness of the regrown silicon layer is crucial for the silicide/silicon based photovoltaic devices. Performance of the α-FeSi(Al)/n-Si solar cells significantly depends on the thickness of α-FeSi(Al) layer and process temperature during the device fabrication. This study will open up new opportunities for the Si based photovoltaic technology using a simple, sustainable, and los cost method.

  7. Aluminium alloyed iron-silicide/silicon solar cells: A simple approach for low cost environmental-friendly photovoltaic technology.

    PubMed

    Kumar Dalapati, Goutam; Masudy-Panah, Saeid; Kumar, Avishek; Cheh Tan, Cheng; Ru Tan, Hui; Chi, Dongzhi

    2015-12-03

    This work demonstrates the fabrication of silicide/silicon based solar cell towards the development of low cost and environmental friendly photovoltaic technology. A heterostructure solar cells using metallic alpha phase (α-phase) aluminum alloyed iron silicide (FeSi(Al)) on n-type silicon is fabricated with an efficiency of 0.8%. The fabricated device has an open circuit voltage and fill-factor of 240 mV and 60%, respectively. Performance of the device was improved by about 7 fold to 5.1% through the interface engineering. The α-phase FeSi(Al)/silicon solar cell devices have promising photovoltaic characteristic with an open circuit voltage, short-circuit current and a fill factor (FF) of 425 mV, 18.5 mA/cm(2), and 64%, respectively. The significant improvement of α-phase FeSi(Al)/n-Si solar cells is due to the formation p(+-)n homojunction through the formation of re-grown crystalline silicon layer (~5-10 nm) at the silicide/silicon interface. Thickness of the regrown silicon layer is crucial for the silicide/silicon based photovoltaic devices. Performance of the α-FeSi(Al)/n-Si solar cells significantly depends on the thickness of α-FeSi(Al) layer and process temperature during the device fabrication. This study will open up new opportunities for the Si based photovoltaic technology using a simple, sustainable, and los cost method.

  8. Aluminium alloyed iron-silicide/silicon solar cells: A simple approach for low cost environmental-friendly photovoltaic technology

    PubMed Central

    Kumar Dalapati, Goutam; Masudy-Panah, Saeid; Kumar, Avishek; Cheh Tan, Cheng; Ru Tan, Hui; Chi, Dongzhi

    2015-01-01

    This work demonstrates the fabrication of silicide/silicon based solar cell towards the development of low cost and environmental friendly photovoltaic technology. A heterostructure solar cells using metallic alpha phase (α-phase) aluminum alloyed iron silicide (FeSi(Al)) on n-type silicon is fabricated with an efficiency of 0.8%. The fabricated device has an open circuit voltage and fill-factor of 240 mV and 60%, respectively. Performance of the device was improved by about 7 fold to 5.1% through the interface engineering. The α-phase FeSi(Al)/silicon solar cell devices have promising photovoltaic characteristic with an open circuit voltage, short-circuit current and a fill factor (FF) of 425 mV, 18.5 mA/cm2, and 64%, respectively. The significant improvement of α-phase FeSi(Al)/n-Si solar cells is due to the formation p+−n homojunction through the formation of re-grown crystalline silicon layer (~5–10 nm) at the silicide/silicon interface. Thickness of the regrown silicon layer is crucial for the silicide/silicon based photovoltaic devices. Performance of the α-FeSi(Al)/n-Si solar cells significantly depends on the thickness of α-FeSi(Al) layer and process temperature during the device fabrication. This study will open up new opportunities for the Si based photovoltaic technology using a simple, sustainable, and los cost method. PMID:26632759

  9. Controlled Release from Core-Shell Nanoporous Silica Particles for Corrosion Inhibition of Aluminum Alloys

    DOE PAGES

    Jiang, Xingmao; Jiang, Ying-Bing; Liu, Nanguo; Xu, Huifang; Rathod, Shailendra; Shah, Pratik; Brinker, C. Jeffrey

    2011-01-01

    Ceriumore » m (Ce) corrosion inhibitors were encapsulated into hexagonally ordered nanoporous silica particles via single-step aerosol-assisted self-assembly. The core/shell structured particles are effective for corrosion inhibition of aluminum alloy AA2024-T3. Numerical simulation proved that the core-shell nanostructure delays the release process. The effective diffusion coefficient elucidated from release data for monodisperse particles in water was 1.0 × 10 − 14  m 2 s for Ce 3+ compared to 2.5 × 10 − 13  m 2 s for NaCl. The pore size, pore surface chemistry, and the inhibitor solubility are crucial factors for the application. Microporous hydrophobic particles encapsulating a less soluble corrosion inhibitor are desirable for long-term corrosion inhibition.« less

  10. Stress Ratio Effects on Crack Opening Loads and Crack Growth Rates in Aluminum Alloy 2024

    NASA Technical Reports Server (NTRS)

    Riddell, William T.; Piascik, Robert S.

    1998-01-01

    The effects of stress ratio (R) and crack opening behavior on fatigue crack growth rates (da/dN) for aluminum alloy (AA) 2024-T3 were investigated using constant-delta K testing, closure measurements, and fractography. Fatigue crack growth rates were obtained for a range of delta K and stress ratios. Results show that constant delta K fatigue crack growth for R ranging from near 0 to 1 is divided into three regions. In Region 1, at low R, da/dN increases with increasing R. In Region 2, at intermediate R, fatigue crack growth rates are relatively independent of R. In Region 3, at high R, further increases in da/dN are observed with increasing R.

  11. Microstructure and anisotropic mechanical behavior of friction stir welded AA2024 alloy sheets

    SciTech Connect

    Zhang, Zhihan; Li, Wenya; Li, Jinglong; Chao, Y.J.; Vairis, A.

    2015-09-15

    The anisotropic mechanical properties of friction stir welded (FSW) AA2024-T3 alloy joints were investigated based on the uniaxial tensile tests. The joint microstructure was examined by using electron back-scattered diffraction and transmission electron microscope. Results show that the evident anisotropic failure and yielding are present in the FSW joints. With the increase of loading angle from 0° to 90° the ultimate tensile strength and elongation of the specimens consistently decrease, or at first decrease and then increase, depending on the FSW process parameters. The specimen cut from the weld direction, i.e. a loading angle of 0°, exhibits the highest strength and elongation. - Highlights: • Microstructure and anisotropy of friction stir welded joints were studied. • The evident anisotropic failure and yielding are present in joints. • The lowest yield stress and UTS are at 45° and 60° loadings, respectively. • Rotation speed heavily impact on the anisotropy of joints.

  12. Aluminium Sheet Metal Forming at Low Temperatures

    NASA Astrophysics Data System (ADS)

    Schneider, R.; Heine, B.; Grant, R. J.; Zouaoui, Z.

    2015-02-01

    Low-temperature forming technology offers a new potential for forming operations of aluminium wrought alloys which show a limited formability at ambient temperatures. This paper indicates the mechanical behaviour of the commercial aluminium alloys EN AW-5182 and EN AW-6016 at low temperatures. Stress-strain relationships at different temperatures were investigated through tensile testing experiments. Flow curves were extrapolated using an adapted mathematical constitutive relationship of flow stress and strain. A device which allows cupping tests at sub-zero temperatures was specially designed and a limiting dome height was determined.

  13. Aluminium in human sweat.

    PubMed

    Minshall, Clare; Nadal, Jodie; Exley, Christopher

    2014-01-01

    It is of burgeoning importance that the human body burden of aluminium is understood and is measured. There are surprisingly few data to describe human excretion of systemic aluminium and almost no reliable data which relate to aluminium in sweat. We have measured the aluminium content of sweat in 20 healthy volunteers following mild exercise. The concentration of aluminium ranged from 329 to 5329μg/L. These data equate to a daily excretion of between 234 and 7192μg aluminium and they strongly suggest that perspiration is the major route of excretion of systemic aluminium in humans.

  14. Evidence of aluminium accumulation in aluminium welders.

    PubMed Central

    Elinder, C G; Ahrengart, L; Lidums, V; Pettersson, E; Sjögren, B

    1991-01-01

    Using atomic absorption spectrometry the aluminium concentrations in blood and urine and in two iliac bone biopsies obtained from welders with long term exposure to fumes containing aluminium were measured. The urinary excretion of two workers who had welded for 20 and 21 years varied between 107 and 351 micrograms Al/l, more than 10 times the concentration found in persons without occupational exposure. Urinary aluminium excretion remained high many years after stopping exposure. Blood and bone aluminium concentrations (4-53 micrograms Al/l and 18-29 micrograms Al/g respectively) were also raised but not to the same extent as urine excretion. It is concluded that long term exposure to aluminium by inhalation gives rise to accumulation of aluminium in the body and skeleton of health persons, and that the elimination of retained aluminium is very slow, in the order of several years. PMID:1954151

  15. IEC 61267: Feasibility of type 1100 aluminium and a copper/aluminium combination for RQA beam qualities.

    PubMed

    Leong, David L; Rainford, Louise; Zhao, Wei; Brennan, Patrick C

    2016-01-01

    In the course of performance acceptance testing, benchmarking or quality control of X-ray imaging systems, it is sometimes necessary to harden the X-ray beam spectrum. IEC 61267 specifies materials and methods to accomplish beam hardening and, unfortunately, requires the use of 99.9% pure aluminium (Alloy 1190) for the RQA beam quality, which is expensive and difficult to obtain. Less expensive and more readily available filters, such as Alloy 1100 (99.0% pure) aluminium and copper/aluminium combinations, have been used clinically to produce RQA series without rigorous scientific investigation to support their use. In this paper, simulation and experimental methods are developed to determine the differences in beam quality using Alloy 1190 and Alloy 1100. Additional simulation investigated copper/aluminium combinations to produce RQA5 and outputs from this simulation are verified with laboratory tests using different filter samples. The results of the study demonstrate that although Alloy 1100 produces a harder beam spectrum compared to Alloy 1190, it is a reasonable substitute. A combination filter of 0.5 mm copper and 2 mm aluminium produced a spectrum closer to that of Alloy 1190 than Alloy 1100 with the added benefits of lower exposures and lower batch variability.

  16. Prediction of low-cycle fatigue-life by acoustic emission—2: 7075-T6 aluminum alloy

    SciTech Connect

    Baram, J.; Rosen, M.

    1981-01-01

    Low-cycle fatigue tests were conducted by tension-compression until rupture, on a 2024-T3 aluminum alloy sheet. Initial crack sizes and orientations in the fatigue specimens were found to be randomly distributed. Acoustic emission was continuously monitored during the tests. Every few hundred cycles, the acoustic signal having the highest peak-amplitude, was recorded as an extremal event for the elapsed period. This high peak-amplitude is related to a fast crack propagation rate through a phenomenological relationship. The extremal peakamplitudes are shown by an ordered statistics treatment, to be extremally distributed. The statistical treatment enables the prediction of the number of cycles left until failure. Predictions performed a-posteriori based on results gained early in each fatigue test are in good agreement with actual fatigue lives. The amplitude distribution analysis of the acoustic signals emitted during cyclic stress appears to be a promising nondestructive method of predicting fatigue life.

  17. Human exposure to aluminium.

    PubMed

    Exley, Christopher

    2013-10-01

    Human activities have circumvented the efficient geochemical cycling of aluminium within the lithosphere and therewith opened a door, which was previously only ajar, onto the biotic cycle to instigate and promote the accumulation of aluminium in biota and especially humans. Neither these relatively recent activities nor the entry of aluminium into the living cycle are showing any signs of abating and it is thus now imperative that we understand as fully as possible how humans are exposed to aluminium and the future consequences of a burgeoning exposure and body burden. The aluminium age is upon us and there is now an urgent need to understand how to live safely and effectively with aluminium.

  18. Microbial interactions with aluminium.

    PubMed

    Piña, R G; Cervantes, C

    1996-07-01

    Although aluminium is the most abundant metal in the Earth's crust, it lacks biological functions and shows a low bioavailability. Acid rain, however, solubilizes aluminium to toxic levels. Most research on the biological effects of aluminium has been centred on the analysis of aluminium-tolerant plants as well as its possible relationship with neurological disorders in humans. Also, several studies have been reported concerning aluminium effects on microorganisms, with more interest directed to cyanobacteria, soil bacteria and mycorrhizal fungi. Competition with iron and magnesium, and binding to DNA, membranes or cell walls are considered the main toxic effects of aluminium in microbes.

  19. Studies on the best alkaline electrolyte for aluminium/air batteries

    NASA Astrophysics Data System (ADS)

    Kapali, V.; Venkatakrishna Iyer, S.; Balaramachandran, V.; Sarangapani, K. B.; Ganesan, M.; Anbu Kulandainathan, M.; Sheik Mideen, A.

    Two types of alkaline electrolyte, based on 4 M NaOH have been developed for use in aluminium/air cells or batteries. They contain either alkaline citrate or alkaline citrate cum stannate as an additive to suppress the self-corrosion of aluminium without any deleterious effects on the efficient functioning of aluminium anode at a high negative potential. The alkaline citrate cum stannate solution has been adjudged the best electrolyte in terms of electrochemical characteristics and electrolyte management. Hence, results pertaining to the use of alkaline citrate cum stannate are presented in this paper. An aluminium/air battery with this electrolyte can be used safely and effectively at ambient temperature. An added advantage is the employment of 99.8% pure aluminium for the preparation of alloy anodes. This is expected to reduce the cost of aluminium/air batteries. The best anode based on 99.8% pure aluminium is a quaternary alloy containing lead, gallium and indium.

  20. A lead-film electrode on an aluminium substrate to serve as a lead-acid battery plate

    NASA Astrophysics Data System (ADS)

    Yolshina, L. A.; Kudyakov, V. Ya; Zyryanov, V. G.

    Compact lead layers have been deposited on the surfaces of aluminium and aluminium alloys. These coatings are uniform in thickness and have high porosity. The lead-film electrode produced on aluminium plate can be used as the positive electrode in a lead-acid battery.

  1. Effects of aluminium surface morphology and chemical modification on wettability

    NASA Astrophysics Data System (ADS)

    Rahimi, M.; Fojan, P.; Gurevich, L.; Afshari, A.

    2014-03-01

    Aluminium alloys are some of the predominant metals in industrial applications such as production of heat exchangers, heat pumps. They have high heat conductivity coupled with a low specific weight. In cold working conditions, there is a risk of frost formation on the surface of aluminium in the presence of water vapour, which can lead to the deterioration of equipment performance. This work addresses the methods of surface modification of aluminium and their effect of the underlying surface morphology and wettability, which are the important parameters for frost formation. Three groups of real-life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types of surface modifications the contact angle of water droplets on aluminium samples can be varied from 12° to more than 120°. A crossover from Cassie-Baxter to Wenzel regime upon changing the surface roughness was also observed.

  2. [Study on the method for the determination of Fe, Si, Cu, Mg, Mn, Ni, Zn, Ti, Cr, Sr in aluminium alloy by ICP-AES].

    PubMed

    Zhong, Zhi-guang; Bian, Qun-zhou; Zheng, Jian-guo; Chen, Pei-ling; Liu, Chong-hua; Wei, Xian-ying

    2002-02-01

    The method for the determination of Fe, Mn, Cu, Zn, Mg, Ti, Si, Ni, Cr, Sr in aluminum alloy has been developed in this study. The sample was dissolved with sodium hydroxide, the matrix interference and interference among tested elements were studied and then corrected by matrix match and interference coefficient respectively. The method is rapid, simple and accurate, and it is suitable for daily testing of aluminum alloy for import and export.

  3. The optimized mechanical properties of the new aluminum alloy AA 6069

    SciTech Connect

    Bergsma, S.C.; Kassner, M.E.; Li, X.; Delos-Reyes, M.A.; Hayes, T.A.

    1996-02-01

    AA 6069, a new aluminum alloy, has been developed for application in hot and cold extrusion and forging. It contains {approximately}2 Mg + Si, {approximately}1% Cu, 0.2% Cr, and 0.1% V. Nominal T6 properties of the ingot without hot or cold deformation are 415 MPa (60 ksi) ultimate tensile strength (UTS), 380 MPa (55 ksi) yield strength, and 12% elongation. Properties after hot and cold extrusion in the T6 condition rate from 380 to 490 MPa (55 to 71 ksi) UTS, 345 to 450 MPa (50 to 65 ksi) yield strength, and 10 to 22% elongation. This alloy also has favorable fatigue and corrosion-fatigue properties due to a combination of composition, high solidification rate, controlled homogenization, thermal and mechanical processing, and T6 practice. Current development applications include cold-impact air-bag components, high-pressure cylinders, and automotive suspension and drive-train parts. Unlike alloys 2024-T3 and 7129-T6, of comparable strength, diluted 6069 is scrap compatible with many other 5xxx and 6xxx alloys.

  4. The optimized mechanical properties of the new aluminum alloy AA 6069

    NASA Astrophysics Data System (ADS)

    Bergsma, S. C.; Kassner, M. E.; Li, X.; Delos-Reyes, U. A.; Hayes, T. A.

    1996-02-01

    AA 6069, a new aluminum alloy, has been developed for application in hot and cold extrusion and forging. It contains ~2Mg + Si, ~1% Cu, 0.2% Cr, and 0.1% V. Nominal T6 properties of the ingot without hot or cold deformation are 415 MPa (60 ksi) ultimate tensile strength (UTS), 380 MPa (55 ksi) yield strength, and 12 % elongation. Properties after hot and cold extrusion in the T6 condition range from 380 to 490 MPa (55 to 71 ksi) UTS, 345 to 450 MPa (50 to 65 ksi) yield strength, and 10 to 22 % elongation. This alloy also has favorable fatigue and corrosion- fatigue properties due to a combination of composition, high solidification rate, controlled homogenization, thermal and mechanical processing, and T6 practice. Current developmental applications include cold- impact air- bag components, high- pressure cylinders, and automotive suspension and drive- train parts. Unlike alloys 2024- T3 and 7129- T6, of comparable strength, diluted 6069 is scrap compatible with many other 5xxx and 6xxx alloys.

  5. Oxide film on 5052 aluminium alloy: Its structure and removal mechanism by activated CsF-AlF3 flux in brazing

    NASA Astrophysics Data System (ADS)

    Xiao, Bing; Wang, Dongpo; Cheng, Fangjie; Wang, Ying

    2015-05-01

    The oxide-film structure on the 5052 Al alloy and the film-removal mechanism by activated CsF-AlF3 flux in brazing were studied. Characterisation of the oxide film shows that thermally activated Mg, segregated from the alloy's interior, was significantly enriched and oxidised during medium-temperature brazing. Thus, the outer oxide surface consisted of the amorphous MgO-like phase, and the interior of the oxide film comprised mainly the amorphous MgO-like phase and dispersely distributed and less-ordered MgAl2O4. The MgO-like phase was the main obstacle to oxide removal in brazing. The activated ZnCl2-containing CsF-AlF3 flux effectively removed the oxide film, and the 5052 Al alloy was successfully brazed by the Zn-Al filler metal and activated flux. When Zn2+ in the molten flux permeated the oxide film through cracks, its chemical reaction with the Al substrate loosened the oxide film, which was eventually pushed out as the filler metal spread over the alloy surface.

  6. Numerical biaxial tensile test for sheet metal forming simulation of aluminium alloy sheets based on the homogenized crystal plasticity finite element method

    NASA Astrophysics Data System (ADS)

    Yamanaka, A.; Ishii, Y.; Hakoyama, T.; Eyckens, P.; Kuwabara, T.

    2016-08-01

    The simulation of the stretch forming of A5182-O aluminum alloy sheet with a spherical punch is performed using the crystal plasticity (CP) finite element method based on the mathematical homogenization theory. In the simulation, the CP constitutive equations and their parameters calibrated by the numerical and experimental biaxial tensile tests with a cruciform specimen are used. The results demonstrate that the variation of the sheet thickness distribution simulated show a relatively good agreement with the experimental results.

  7. Investigation of surface roughness and tool wear length with varying combination of depth of cut and feed rate of Aluminium alloy and P20 steel machining.

    NASA Astrophysics Data System (ADS)

    Varmma a/l Suparmaniam, Madan; Razlan Yusoff, Ahmad

    2016-02-01

    High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing.

  8. Aluminium-aluminium nitride composites fabricated by melt infiltration under pressure

    PubMed

    Chedru; Vicens; Chermant; Mordike

    1999-11-01

    Aluminium-matrix composites containing approximately 55 vol.% AlN particles were fabricated by melt infiltration of aluminium into an AlN preform under a pressure of up to 130 MPa. Two different AlN powders (H.C. Starck, Goslar, Germany, and ESK, Elektroschmelzwerk, Kempten, Germany) and four types of aluminium alloy (2024, 1070, 6060 and 5754) were used. The initial AlN powders were characterized by scanning electron microscopy. The composites were studied by light microscopy, scanning and transmission electron microscopies and energy-dispersive X-ray spectroscopy. Particle-matrix interfaces were observed using high-resolution electron microscopy. As a result of the melt infiltration process, the composites are very dense and the microstructure shows a homogeneous distribution of the reinforcement. The interfaces are clean with very little porosity. Some Al2Cu precipitates were observed in the 2024 matrix.

  9. Diamond grooving of rapidly solidified optical aluminium

    NASA Astrophysics Data System (ADS)

    Abou-El-Hossein, Khaled; Hsu, Wei-Yao; Ghobashy, Sameh; Cheng, Yuan-Chieh; Mkoko, Zwelinzima

    2015-10-01

    Traditional optical aluminium grades such as Al 6061 are intensively used for making optical components for applications ranging from mould insert fabrication to laser machine making. However, because of their irregular microstructure and relative inhomogeneity of material properties at micro scale, traditional optical aluminium may exhibit some difficulties when ultra-high precision diamond turned. Inhomogeneity and micro-variation in the material properties combined with uneven and coarse microstructure may cause unacceptable surface finish and accelerated tool wear, especially in grooving operation when the diamond tool edge is fully immersed in the material surface. Recently, new grades of optical aluminium that are featured by their ultra-fine microstructure and improved material properties have been developed to overcome the problem of high tool wear rates. The new aluminium grades have been developed using rapid solidification process which results in extremely small grain sizes combined with improved mechanical properties. The current study is concerned with investigating the performance of single-point diamond turning when grooving two grades of rapidly solidified aluminium (RSA) grades: RSA905 which is a high-alloyed aluminium grade and RSA443 which has a high silicon content. In this study, two series of experiments employed to create radial microgrooves on the two RSA grades. The surface roughness obtained on the groove surface is measured when different combinations of cutting parameters are used. Cutting speed is varied while feed rate and depth of cut were kept constant. The results show that groove surface roughness produced on RSA443 is higher than that obtained on RSA905. Also, the paper reports on the effect of cutting speed on surface roughness for each RSA grade.

  10. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    SciTech Connect

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Aluminium packaging partitioning in MSW incineration residues is evaluated. Black-Right-Pointing-Pointer The amount of aluminium packaging recoverable from the bottom ashes is evaluated. Black-Right-Pointing-Pointer Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. Black-Right-Pointing-Pointer 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  11. Surface roughness when diamond turning RSA 905 optical aluminium

    NASA Astrophysics Data System (ADS)

    Otieno, T.; Abou-El-Hossein, K.; Hsu, W. Y.; Cheng, Y. C.; Mkoko, Z.

    2015-08-01

    Ultra-high precision machining is used intensively in the photonics industry for the production of various optical components. Aluminium alloys have proven to be advantageous and are most commonly used over other materials to make various optical components. Recently, the increasing demand from optical systems for optical aluminium with consistent material properties has led to the development of newly modified grades of aluminium alloys produced by rapid solidification in the foundry process. These new aluminium grades are characterised by their finer microstructures and refined mechanical and physical properties. However the machining database of these new optical aluminium grades is limited and more research is still required to investigate their machinability performance when they are diamond turned in ultrahigh precision manufacturing environment. This work investigates the machinability of rapidly solidified aluminium RSA 905 by varying a number of diamond-turning cutting parameters and measuring the surface roughness over a cutting distance of 4 km. The machining parameters varied in this study were the cutting speed, feed rate and depth of cut. The results showed a common trend of decrease in surface roughness with increasing cutting distance. The lowest surface roughness Ra result obtained after 4 km in this study was 3.2 nm. This roughness values was achieved using a cutting speed of 1750 rpm, feed rate of 5 mm/min and depth of cut equal to 25 μm.

  12. Creep rupture of copper and aluminium under non-proportional loading

    NASA Astrophysics Data System (ADS)

    Trampczynski, W. A.; Hayhurst, D. R.; Leckie, F. A.

    1981-12-01

    THE DEVELOPMENT of existing constitutive equations is described for high temperature creep deformation and rupture under proportional loading. The validity of these equations has been assessed for non-proportional loading of copper and aluminium alloy test specimens. It is shown that these equations adequately describe the rupture and deformation behaviour of the aluminium alloy. The rupture behaviour of copper is closely described by the theory for proportional loading but the deformation behaviour is only approximately described by the same constitutive equations.

  13. Alloy

    NASA Astrophysics Data System (ADS)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  14. A scanning Kelvin probe analysis of aluminum and aluminum alloys

    SciTech Connect

    Hansen, D.C.; Grecsek, G.E.; Roberts, R.O.

    1999-07-01

    A scanning Kelvin probe was used to determine a correlation between work function measurements in air and corrosion potential measurements in solution of pure metals. Test panels of AA2024-T3 treated with various surface preparations and primer/coatings were also analyzed using this technique. Filiform corrosion was observed on a scribed panel that had been exposed to a humid environment, whereas on a non-scribed and non-exposed test panel, holidays in the coating were observed and clearly defined. Work function (wf) analysis yielded more noble values for areas within the scribe mark and more active values were observed for areas adjacent to the scribe mark where delamination of the coating and filiform corrosion was observed. The tips of corrosion filaments were found to be anodic in relation to the body of the filament, with areas of activity extending away from the filaments themselves. Measurements made on an aircraft access panel resulted in the detection of a potential gradient within the repair area. These results indicate that the scanning Kelvin probe is a useful non-destructive technique for the detection of delamination and disbanding of coatings, coating anomalies and corrosion susceptibility of coatings on aluminum aircraft alloys.

  15. The effect orientation of features in reconstructed atom probe data on the resolution and measured composition of T1 plates in an A2198 aluminium alloy.

    PubMed

    Mullin, Maria A; Araullo-Peters, Vicente J; Gault, Baptiste; Cairney, Julie M

    2015-12-01

    Artefacts in atom probe tomography can impact the compositional analysis of microstructure in atom probe studies. To determine the integrity of information obtained, it is essential to understand how the positioning of features influences compositional analysis. By investigating the influence of feature orientation within atom probe data on measured composition in microstructural features within an AA2198 Al alloy, this study shows differences in the composition of T1 (Al2CuLi) plates that indicates imperfections in atom probe reconstructions. The data fits a model of an exponentially-modified Gaussian that scales with the difference in evaporation field between solutes and matrix. This information provides a guide for obtaining the most accurate information possible. PMID:25896290

  16. The effect orientation of features in reconstructed atom probe data on the resolution and measured composition of T1 plates in an A2198 aluminium alloy.

    PubMed

    Mullin, Maria A; Araullo-Peters, Vicente J; Gault, Baptiste; Cairney, Julie M

    2015-12-01

    Artefacts in atom probe tomography can impact the compositional analysis of microstructure in atom probe studies. To determine the integrity of information obtained, it is essential to understand how the positioning of features influences compositional analysis. By investigating the influence of feature orientation within atom probe data on measured composition in microstructural features within an AA2198 Al alloy, this study shows differences in the composition of T1 (Al2CuLi) plates that indicates imperfections in atom probe reconstructions. The data fits a model of an exponentially-modified Gaussian that scales with the difference in evaporation field between solutes and matrix. This information provides a guide for obtaining the most accurate information possible.

  17. Étude par spectrométrie auger d'alliages aluminium-cuivre liquides

    NASA Astrophysics Data System (ADS)

    Laty, P.; Joud, J. C.; Desré, P.

    1981-03-01

    Surface analysis of liquid aluminium and aluminium-copper alloys have been performed by Auger electron spectroscopy at 775°C. Experiments were carried out, in UHV chamber, on liquid droplets located in graphite crucible heated by a heat pipe. Pure aluminium has been studied in view to estimate surface contamination. For each Al-Cu alloy surface composition is calculated from the Auger spectra. Peak to peak height ratios are deduced from limited extrapolation t zero level contamination. The deduced Al enrichment of the surface is compared with thermodynamical computation based on statistical model or Gibbs' adsorption relation.

  18. Electrochemical characterization of plasma polymer coatings in corrosion protection of aluminum alloys

    NASA Astrophysics Data System (ADS)

    Chan, Yenfong; Yu, Qingsong

    2005-07-01

    Low-temperature plasma polymerization is a promising pretreatment technique to create environmentally friendly coating systems for corrosion protection of aluminum alloys. In this study, the pretreatment effects of plasma treatment and plasma polymerization on corrosion properties of alclad aluminum alloy 2024-T3 ([2A]) were investigated using electrochemical characterization techniques, including cyclic polarization (CP) and electrochemical impedance spectroscopy (EIS). The [2A] panels were coated with an ultrathin layer (~50 nm) of plasma polymers in a direct current (dc) glow discharge of trimethylsilane or its mixtures with one of two diatomic gases (O2 and N2). The CP measurement results showed that the plasma polymer coated [2A] panels exhibited more negative corrosion potentials (Ecorr), smaller corrosion currents (Icorr), and no surface passivation when compared with uncoated [2A] control panels. The lower values of Icorr imply a higher corrosion resistance on the plasma polymer coated [2A]. When investigated using EIS, these plasma polymer coated [2A] panels exhibited higher impedance (|Z|) at lower frequency when first immersed in electrolyte solution, yet degraded quickly to a similar level as uncoated controls within 1 day of immersion. These results illustrated that thin plasma polymer films provided a certain but very limited corrosion resistance to [2A] substrate; their dominant role in plasma interface engineered coating systems still relied mostly on their adhesion enhancement at metal/paint interface as observed in our previous studies.

  19. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces.

    PubMed

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-01

    Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  20. Aluminium contamination from fluoride assisted dissolution of metallic aluminium.

    PubMed

    Tennakone, K; Wickramanayake, S; Fernando, C A

    1988-01-01

    Trace amounts (microg g(-1) quantities) of fluoride ion are found to catalyse the dissolution of metallic aluminium in very slightly acidic or alkaline aqueous media. Possibly hazardous levels of aluminium could get leached from cooking utensils if fluoridated water or fluoride rich foodstuffs are used. The fluoride assisted corrosion of aluminium is most dramatic in oxalic, tartaric acids or sodium bicarbonate. Carbon dioxide also corrodes aluminium in the presence of the fluoride ion, generating colloidal hydrated aluminium oxide which is readily soluble in dilute organic and mineral acids. PMID:15092668

  1. Time-resolved aluminium laser-induced plasma temperature measurements

    NASA Astrophysics Data System (ADS)

    Surmick, D. M.; Parigger, C. G.

    2014-11-01

    We seek to characterize the temperature decay of laser-induced plasma near the surface of an aluminium target from laser-induced breakdown spectroscopy measurements of aluminium alloy sample. Laser-induced plasma are initiated by tightly focussing 1064 nm, nanosecond pulsed Nd:YAG laser radiation. Temperatures are inferred from aluminium monoxide spectra viewed at systematically varied time delays by comparing experimental spectra to theoretical calculations with a Nelder Mead algorithm. The temperatures are found to decay from 5173 ± 270 to 3862 ± 46 Kelvin from 10 to 100 μs time delays following optical breakdown. The temperature profile along the plasma height is also inferred from spatially resolved spectral measurements and the electron number density is inferred from Stark broadened Hβ spectra.

  2. ISO test method to determine sustained-load-cracking resistance of aluminium cylinders

    SciTech Connect

    Bhuyan, G.S.; Rana, M.D.

    1999-08-01

    Leak as well as rupture types of failures related to sustained-load-cracking (SLC) have been observed in high-pressure gas cylinders fabricated from certain aluminium alloy. The stable crack growth mechanism observed primarily in the cylinder neck and shoulder area have been identified as the SLC mechanism occurring at room temperature without any environmental effect. The International Organization for standardization (ISO) Sub-Committee 3, Working Group 16 has developed a test method to measure the SLC resistance using fracture mechanics specimens along with an acceptance criterion for aluminium cylinders. The technical rationale for the proposed test method and the physical significance of the acceptance criterion to the cylinder performance in terms of critical stress-crack size relationship is presented. Application of the developed test method for characterizing new aluminium alloy for manufacturing cylinders is demonstrated. SLC characteristics of several aluminium cylinders as well as on-board cylinders for natural gas vehicles assessed by the authors are discussed.

  3. Short-crack growth behaviour in an aluminum alloy: An AGARD cooperative test program

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.; Edwards, P. R.

    1988-01-01

    An AGARD Cooperative Test Program on the growth of short fatigue cracks was conducted to define the significance of the short-crack effect, to compare test results from various laboratories, and to evaluate an existing analytical crack-growth prediction model. The initiation and growth of short fatigue cracks (5 micrometer to 2 mm) from the surface of a semi-circular notch in 2024-T3 aluminum alloy sheet material were monitored under various load histories. The cracks initiated from inclusion particle clusters or voids on the notch surface and generally grew as surface cracks. Tests were conducted under several constant-amplitude (stress ratios of -2, -1, 0, and 0.5) and spectrum (FALSTAFF and Gaussian) loading conditions at 3 stress levels each. Short crack growth was recorded using a plastic-replica technique. Over 250 edge-notched specimens were fatigue tested and nearly 950 cracks monitored by 12 participants from 9 countries. Long crack-growth rate data for cracks greater than 2 mm in length were obtained over a wide range in rates (10 to the -8 to 10 to the -1 mm/cycle) for all constant-amplitude loading conditions. Long crack-growth rate data for the FALSTAFF and Gaussian load sequences were also obtained.

  4. Aluminium alloys for offshore drilling systems

    SciTech Connect

    Fine, G.M.; Basovich, V.S.; Pisarnitsky, A.D.; Jemetz, B.V.; Mazurova, L.D.; Gelfgat, M.Ya.

    1995-12-31

    This paper presents the experience gained in the USSR (now CIS) over many years in the use of Aluminum Drill Pipe (ADP). The main advantages of aluminum over steel for drill pipe applications are discussed. Methods of fabricating aluminum pipes with steel tool joints are explained. The problems of abrasion and corrosion resistance are presented. Recent experience testing ADP after exposure to the offshore environment have shown negligible reduction in fatigue life. It is now considered possible to design a slimline riser in aluminum for water depths of 3--4 kilometers.

  5. Interfacial morphology of low-voltage anodic aluminium oxide

    SciTech Connect

    Hu, Naiping; Dongcinn, Xuecheng; He, Xueying; Argekar, Sandip; Zhang, Yan; Browning, Jim; Schaefer, Dale

    2013-01-01

    X-ray reflectivity (XRR) and neutron reflectivity (NR), as well as ultra-smallangle X-ray scattering (USAXS), are used to examine the in-plane and surfacenormal structure of anodic films formed on aluminium alloy AA2024 and pure aluminium. Aluminium and alloy films up to 3500 A thick were deposited on Si wafers by electron beam evaporation of ingots. Porous anodic aluminium oxide (AAO) films are formed by polarizing at constant voltage up to 20 V noble to the open circuit potential. The voltage sweet spot (5 V) appropriate for constant-voltage anodization of such thin films was determined for both alloy and pure Al. In addition, a new concurrent voltage- and current-control protocol was developed to prepare films with larger pores (voltages higher than 5 V), but formed at a controlled current so that pore growth is slow enough to avoid stripping the aluminium substrate layer. USAXS shows that the pore size and interpore spacing are fixed in the first 10 s after initiation of anodization. Pores then grow linearly in time, at constant radius and interpore spacing. Using a combination of XRR and NR, the film density and degree of hydration of the films were determined from the ratio of scattering length densities. Assuming a chemical formula Al2O3xH2O, it was found that x varies from 0.29 for the native oxide to 1.29 for AAO grown at 20 V under concurrent voltage and current control. The average AAO film density of the porous film at the air surface is 2.45 (20) g cm3. The density of the barrier layer at the metal interface is 2.9 (4) g cm3, which indicates that this layer is also quite porous

  6. Aluminium and human breast diseases.

    PubMed

    Darbre, P D; Pugazhendhi, D; Mannello, F

    2011-11-01

    The human breast is exposed to aluminium from many sources including diet and personal care products, but dermal application of aluminium-based antiperspirant salts provides a local long-term source of exposure. Recent measurements have shown that aluminium is present in both tissue and fat of the human breast but at levels which vary both between breasts and between tissue samples from the same breast. We have recently found increased levels of aluminium in noninvasively collected nipple aspirate fluids taken from breast cancer patients (mean 268 ± 28 μg/l) compared with control healthy subjects (mean 131 ± 10 μg/l) providing evidence of raised aluminium levels in the breast microenvironment when cancer is present. The measurement of higher levels of aluminium in type I human breast cyst fluids (median 150 μg/l) compared with human serum (median 6 μg/l) or human milk (median 25 μg/l) warrants further investigation into any possible role of aluminium in development of this benign breast disease. Emerging evidence for aluminium in several breast structures now requires biomarkers of aluminium action in order to ascertain whether the presence of aluminium has any biological impact. To this end, we report raised levels of proteins that modulate iron homeostasis (ferritin, transferrin) in parallel with raised aluminium in nipple aspirate fluids in vivo, and we report overexpression of mRNA for several S100 calcium binding proteins following long-term exposure of MCF-7 human breast cancer cells in vitro to aluminium chlorhydrate.

  7. Aluminium and human breast diseases.

    PubMed

    Darbre, P D; Pugazhendhi, D; Mannello, F

    2011-11-01

    The human breast is exposed to aluminium from many sources including diet and personal care products, but dermal application of aluminium-based antiperspirant salts provides a local long-term source of exposure. Recent measurements have shown that aluminium is present in both tissue and fat of the human breast but at levels which vary both between breasts and between tissue samples from the same breast. We have recently found increased levels of aluminium in noninvasively collected nipple aspirate fluids taken from breast cancer patients (mean 268 ± 28 μg/l) compared with control healthy subjects (mean 131 ± 10 μg/l) providing evidence of raised aluminium levels in the breast microenvironment when cancer is present. The measurement of higher levels of aluminium in type I human breast cyst fluids (median 150 μg/l) compared with human serum (median 6 μg/l) or human milk (median 25 μg/l) warrants further investigation into any possible role of aluminium in development of this benign breast disease. Emerging evidence for aluminium in several breast structures now requires biomarkers of aluminium action in order to ascertain whether the presence of aluminium has any biological impact. To this end, we report raised levels of proteins that modulate iron homeostasis (ferritin, transferrin) in parallel with raised aluminium in nipple aspirate fluids in vivo, and we report overexpression of mRNA for several S100 calcium binding proteins following long-term exposure of MCF-7 human breast cancer cells in vitro to aluminium chlorhydrate. PMID:22099158

  8. Weldability aspects in the design and fabrication of aluminium structures subjected to fatigue loads. Part 2: Weldability of aluminium alloys using advanced MIG and TIG techniques. Effect of the weld bead geometrical factors on the fatigue behavior of the welded joint

    NASA Astrophysics Data System (ADS)

    Nevasmaa, Pekka; Peltonen, Jorma; Kuitunen, Risto; Rahka, Klaus

    1993-05-01

    The project explored experimentally the weldability of high-strength aluminum alloys and suitable welding techniques. Part 2 of the report will examine welding procedures suitable for high-strength 5xxx (AlMg) and 6xxx (AlSiMg) series aluminum alloys using advanced MIG and TIG techniques and evaluate the weldability of these alloys, as well as the importance of the shape of the weld bead for fatigue strength of the welded joint.

  9. Aluminium contents in baked meats wrapped in aluminium foil.

    PubMed

    Turhan, Sadettin

    2006-12-01

    In this investigation, the effect of cooking treatments (60min at 150°C, 40min at 200°C, and 20min at 250°C) on aluminium contents of meats (beef, water buffalo, mutton, chicken and turkey) baked in aluminium foil were evaluated. Cooking increased the aluminium concentration of both the white and red meats. The increase was 89-378% in red meats and 76-215% in poultry. The least increase (76-115%) was observed in the samples baked for 60min at 150°C, while the highest increase (153-378%) was in samples baked for 20min at 250°C. It was determined that the fat content of meat in addition to the cooking process affected the migration of aluminium (r(2)=0.83; P<0.01). It was also found that raw chicken and turkey breast meat contained higher amounts of aluminium than the raw chicken and turkey leg meat, respectively. Regarding the suggested provisional tolerable daily intake of 1mg Al/kg body weight per day of the FAO/WHO Expert Committee on Food Additives, there are no evident risks to the health of the consumer from using aluminium foil to cook meats. However, eating meals prepared in aluminium foil may carry a risk to the health by adding to other aluminium sources.

  10. Scratch Cell Test: A Simple, Cost Effective Screening Tool to Evaluate Self-Healing in Anti-Corrosion Coatings

    NASA Astrophysics Data System (ADS)

    Rani, Amitha; Somaiah, Durga; Megha; Poddar, Mitalee

    2014-09-01

    A quick and simple scratch cell set up to evaluate the self-healing of an hybrid sol-gel (ormosil) coating was fabricated. This methacrylate-based anti-corrosion coating was applied on the aerospace aluminium alloy AA2024-T3, and cured at room temperature. This technique of evaluation requires minimum instrumentation. The inhibitors cerium nitrate, benzotriazole and 8-hydroxy quinoline (8-HQ) were used in the study. The self-healing ability of the inhibitors decreased in the following order: 8-HQ, BTZ and Ce. 8-HQ showed the highest self-healing ability and was comparable to the commercial hexavalent chromium conversion coating—Alodine. Spectroscopic analysis of the electrolyte and EDX of the coatings indicated the movement of the inhibitor from the coating to the site of damage, thereby effecting self-healing. It was observed that an increased inhibitor concentration in the coatings did not accelerate the healing process. Inhibitor release was slower in the coatings doped with inhibitor-loaded nano-containers, when compared to inhibitor-spiked coatings. This property of controlled release is desirable in self-healing coatings. Electro impedance studies further confirmed self-healing efficiency of the coatings. The scratch cell study reported here is the first of its kind with the ormosil under study on AA2024-T3 aluminium alloy. The results are encouraging and warranty a quick and simple qualitative screening of the self-healing potential of the inhibitors with minimum instrumentation.

  11. Aluminium toxicity and iron homeostasis.

    PubMed

    Ward, R J; Zhang, Y; Crichton, R R

    2001-11-01

    In an animal model of aluminum overload, (aluminium gluconate), the increases in tissue aluminium content were paralleled by elevations of tissue iron in the kidney, liver heart and spleen as well as in various brain regions, frontal, temporal and parietal cortex and hippocampus. Despite such increases in iron content there were no significant changes in the activities of a wide range of cytoprotective enzymes apart from an increase in superoxide dismutase in the frontal cortex of the aluminium loaded rats. Such increases in tissue iron content may be attributed to the stabilisation of IRP-2 by aluminium thereby promoting transferrin receptor synthesis while blocking ferritin synthesis. Using the radioactive tracer (26)Al less than 1% of the injected dose was recovered in isolated ferritin, supporting previous studies which also found little evidence for aluminium storage within ferritin. The increases in brain iron may well be contributory to neurodegeneration, although the pathogenesis by which iron exerts such an effect is unclear.

  12. Alternating and direct current electrochemical studies of a wool wax-based corrosion preventive coating on aluminum alloy 2024

    SciTech Connect

    Su, P.C.; Devereux, O.F.

    1998-06-01

    The corrosion behavior of Al 2024-T3 treated with a wool wax (lanolin)-based corrosion preventive coating in aqueous 0.5 M sodium chloride was studied using electrochemical impedance spectroscopy (EIS) and direct current electrode polarization. DC measurements were modeled by three reactions: oxidation of aluminum, reduction of oxygen, and reduction of hydrogen. Alternating current behavior of untreated specimens was modeled using the Randles circuit, and that of inhibited specimens was modeled using parallel resistance-capacitance circuits representing the coating and the charge-transfer process. AC and DC estimates of the polarization resistance of coated specimens were 50 M{Omega}-cm{sup 2} and 32 M{Omega}-cm{sup 2}, respectively. AC and DC values for bare control specimens were of the order of 3 k{Omega}-cm{sup 2} and 15 k{Omega}-cm{sup 2}, respectively. The wool wax coating was found to be a very effective corrosion preventative for this alloy in the aqueous saline environment whether applied to freshly prepared surfaces or to corroded specimens removed from simulated service.

  13. Ph responsive capsules containing composite coatings for corrosion inhibition in metal alloys

    NASA Astrophysics Data System (ADS)

    Kashi, Kiran Bhat

    Hexavalent chromes have been used as effective corrosion inhibitors due to their high inhibitor efficiency and low cost for the protection of several metal alloys. However, owing to their toxicity federal legislations restrict the use and distribution of these highly toxic materials. The need for an environmentally friendly yet effective alternative to the chrome based corrosion inhibitors has led to the investigation of rare earth metals as potential candidates. Cerium is one such rare earth metal that has received considerable attention as an alternative to hexavalent chromes. However, the high water solubility of some of the cerium salts makes it difficult for the incorporation of such salts in coatings. In this work, pH responsive microcapsules containing cerium salts were synthesized using an internally phase separated emulsion polymerization technique. Core shell microcapsule consisting of a water core containing dissolved cerium salts were synthesized. The synthesized capsules were characterized using characterization techniques such as Fourier Transform Infrared (FTIR) spectroscopy, UV-vis spectroscopy, Dynamic Mechanical Analysis (DMA), Thermo-Gravimetric Analysis (TGA), and Inductively Coupled Plasma Optical Emission Spectroscopy (ICP-OES). The structure and morphology of the capsules were studied using electron microscopy techniques. The synthesized capsules were dispersed in 2K epoxy coatings and applied on aluminum alloy 2024 T-3 and cold rolled steel substrates. These coatings were exposed to salt spray (ASTM B117) and electrochemically evaluated using electrochemical impedance spectroscopy (EIS), potentio-dynamic(PD) polarization, cyclic voltammetry(CV), open circuit potential(OCP) measurements. Localized corrosion assessment was also performed on the coated metal alloys using Scanning electrochemical microscopy (SECM) to understand the mechanism of corrosion inhibition using cerium encapsulated microcapsules.

  14. Boric/sulfuric acid anodizing of aluminum alloys 2024 and 7075: Film growth and corrosion resistance

    SciTech Connect

    Thompson, G.E.; Zhang, L.; Smith, C.J.E.; Skeldon, P.

    1999-11-01

    The influence of boric acid (H{sub 3}BO{sub 3}) additions to sulfuric acid (H{sub 2}SO{sub 4}) were examined for the anodizing of Al 2024-T3 (UNS A92024) and Al 7075-T6 (UNS A97075) alloys at constant voltage. Alloys were pretreated by electropolishing, by sodium dichromate (Na{sub 2}Cr{sub 2}O{sub 7})/H{sub 2}SO{sub 4} (CSA) etching, or by alkaline etching. Current-time responses revealed insignificant dependence on the concentration of H{sub 3}BO{sub 3} to 50 g/L. Pretreatments affected the initial film development prior to the establishment of the steady-state morphology of the porous film, which was related to the different compositions and morphologies of pretreated surfaces. More detailed studies of the Al 7075-T6 alloy indicated negligible effects of H{sub 3}BO{sub 3} on the coating weight, morphology of the anodic film, and thickening rate of the film, or corrosion resistance provided by the film. In salt spray tests, unsealed films formed in H{sub 2}SO{sub 4} or mixed acid yielded similar poor corrosion resistances, which were inferior to that provided by anodizing in chromic acid (H{sub 2}CrO{sub 4}). Sealing of films in deionized water, or preferably in chromate solution, improved corrosion resistance, although not matching the far superior performance provided by H{sub 2}CrO{sub 4} anodizing and sealing.

  15. Aluminium, antiperspirants and breast cancer.

    PubMed

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer. PMID:16045991

  16. Aluminium, antiperspirants and breast cancer.

    PubMed

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer.

  17. The toxicity of aluminium in humans.

    PubMed

    Exley, C

    2016-06-01

    We are living in the 'aluminium age'. Human exposure to aluminium is inevitable and, perhaps, inestimable. Aluminium's free metal cation, Alaq(3+), is highly biologically reactive and biologically available aluminium is non-essential and essentially toxic. Biologically reactive aluminium is present throughout the human body and while, rarely, it can be acutely toxic, much less is understood about chronic aluminium intoxication. Herein the question is asked as to how to diagnose aluminium toxicity in an individual. While there are as yet, no unequivocal answers to this problem, there are procedures to follow to ascertain the nature of human exposure to aluminium. It is also important to recognise critical factors in exposure regimes and specifically that not all forms of aluminium are toxicologically equivalent and not all routes of exposure are equivalent in their delivery of aluminium to target sites. To ascertain if Alzheimer's disease is a symptom of chronic aluminium intoxication over decades or breast cancer is aggravated by the topical application of an aluminium salt or if autism could result from an immune cascade initiated by an aluminium adjuvant requires that each of these is considered independently and in the light of the most up to date scientific evidence. The aluminium age has taught us that there are no inevitabilities where chronic aluminium toxicity is concerned though there are clear possibilities and these require proving or discounting but not simply ignored. PMID:26922890

  18. The toxicity of aluminium in humans.

    PubMed

    Exley, C

    2016-06-01

    We are living in the 'aluminium age'. Human exposure to aluminium is inevitable and, perhaps, inestimable. Aluminium's free metal cation, Alaq(3+), is highly biologically reactive and biologically available aluminium is non-essential and essentially toxic. Biologically reactive aluminium is present throughout the human body and while, rarely, it can be acutely toxic, much less is understood about chronic aluminium intoxication. Herein the question is asked as to how to diagnose aluminium toxicity in an individual. While there are as yet, no unequivocal answers to this problem, there are procedures to follow to ascertain the nature of human exposure to aluminium. It is also important to recognise critical factors in exposure regimes and specifically that not all forms of aluminium are toxicologically equivalent and not all routes of exposure are equivalent in their delivery of aluminium to target sites. To ascertain if Alzheimer's disease is a symptom of chronic aluminium intoxication over decades or breast cancer is aggravated by the topical application of an aluminium salt or if autism could result from an immune cascade initiated by an aluminium adjuvant requires that each of these is considered independently and in the light of the most up to date scientific evidence. The aluminium age has taught us that there are no inevitabilities where chronic aluminium toxicity is concerned though there are clear possibilities and these require proving or discounting but not simply ignored.

  19. A 3D printed superconducting aluminium microwave cavity

    NASA Astrophysics Data System (ADS)

    Creedon, Daniel L.; Goryachev, Maxim; Kostylev, Nikita; Sercombe, Timothy B.; Tobar, Michael E.

    2016-07-01

    3D printing of plastics, ceramics, and metals has existed for several decades and has revolutionized many areas of manufacturing and science. Printing of metals, in particular, has found a number of applications in fields as diverse as customized medical implants, jet engine bearings, and rapid prototyping in the automotive industry. Although many techniques are used for 3D printing metals, they commonly rely on computer controlled melting or sintering of a metal alloy powder using a laser or electron beam. The mechanical properties of parts produced in such a way have been well studied, but little attention has been paid to their electrical properties. Here we show that a microwave cavity (resonant frequencies 9.9 and 11.2 GHz) 3D printed using an Al-12Si alloy exhibits superconductivity when cooled below the critical temperature of aluminium (1.2 K), with a performance comparable with the common 6061 alloy of aluminium. Superconducting cavities find application in numerous areas of physics, from particle accelerators to cavity quantum electrodynamics experiments. The result is achieved even with a very large concentration of non-superconducting silicon in the alloy of 12.18%, compared with Al-6061, which has between 0.4% and 0.8%. Our results may pave the way for the possibility of 3D printing superconducting cavity configurations that are otherwise impossible to machine.

  20. Statistical investigation of fatigue crack initiation and growth around chamfered rivet holes in Alclad 2024 T3 as affected by corrosion

    NASA Technical Reports Server (NTRS)

    Fadragas, M. I.; Fine, M. E.; Moran, B.

    1994-01-01

    In panel specimens with rivet holes cracks initiate in the blunted knife edge of the chamfered rivet hole and propagate inward as well as along the hole. The fatigue lifetime to dominant crack information was defined as the number of cycles, N500 micrometer, to formation of a 500 micrometer long crack. Statistical data on N500 micrometer and on crack propagation after N500 micrometer were obtained for a large number of uncorroded specimens and specimens corroded in an ASTM B 117 salt spray. Considerable variation in N500 micrometer and crack propagation behavior was observed from specimen to specimen of the same nominal geometry with chamfered rivet holes increased the probability for both early formation and later formation of a propagating 500 micrometer fatigue crack. The growth of fatigue cracks after 500 micrometer size was little affected by prior salt spray.

  1. Aluminium surface treatment with ceramic phases using diode laser

    NASA Astrophysics Data System (ADS)

    Labisz, K.; Tański, T.; Brytan, Z.; Pakieła, W.; Wiśniowski, M.

    2016-07-01

    Ceramic particles powder feeding into surface layer of engineering metal alloy is a well-known and widely used technique. New approach into the topic is to obtain finely distributed nano-sized particles involved in the aluminium matrix using the traditional laser technology. In this paper are presented results of microstructure investigation of cast aluminium-silicon-copper alloys surface layer after heat treatment and alloying with ceramic carbides of WC and ZrO2 using high-power diode laser. The surface layer was specially prepared for the reason of reducing the reflectivity, which is the main problem in the up-to-date metal matrix composites production. With scanning electron microscopy, it was possible to determine the deformation process and distribution of WC and ZrO2 ceramic powder phase. Structure of the surface after laser treatment changes, revealing three zones—remelting zone, heat-affected zone and transition zone placed over the Al substrate. The structural changes of ceramic powder, its distribution and morphology as well as microstructure of the matrix material influence on functional properties, especially wear resistance and hardness of the achieved layer, were investigated.

  2. Consolidation of copper and aluminium powders by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Saiprasad, M.; Atchayakumar, R.; Thiruppathi, K.; Raghuraman, S.

    2016-09-01

    Processing in the powder metallurgy route has emerged as an economical process for the production of near net shaped components with a wide range of desired mechanical properties suitable for various applications of industrial needs. This research work was conducted with an objective of studying the improvisation of density and hardness of Copper-Aluminium alloy prepared by spark plasma sintering. Cu-Al alloy with a composition of 95% copper and 5% aluminium was prepared by SPS process. SPS is a low voltage, DC pulse current activated, pressure-assisted sintering, which enables sintering at lower temperatures and shorter durations. The combination offered by Cu-Al alloy of high strength and high corrosion resistance results their applications under a wide variety of conditions. The density and hardness of the prepared sample were measured by conducting appropriate tests. Apparently, the values of hardness and density of the specimen prepared by SPS seemed to be better than that of conventional sintering. The experimental procedure, testing methodologies and analysis are presented.

  3. Pulmonary Fibrosis in an Aluminium Worker

    PubMed Central

    Mitchell, John

    1959-01-01

    Aluminium dust has never been shown to be harmful to man in Great Britain. This paper reports a fatal case of progressive pulmonary fibrosis in a young man occupationally exposed to a heavy concentration of fine aluminium dust. Clinically, radiologically, and pathologically this case was indistinguishable from cases of aluminium fibrosis of the lung described by Shaver in Canada. Images PMID:13651554

  4. The prophylactic reduction of aluminium intake.

    PubMed

    Lione, A

    1983-02-01

    The use of modern analytical methods has demonstrated that aluminium salts can be absorbed from the gut and concentrated in various human tissues, including bone, the parathyroids and brain. The neurotoxicity of aluminium has been extensively characterized in rabbits and cats, and high concentrations of aluminium have been detected in the brain tissue of patients with Alzheimer's disease. Various reports have suggested that high aluminium intakes may be harmful to some patients with bone disease or renal impairment. Fatal aluminium-induced neuropathies have been reported in patients on renal dialysis. Since there are no demonstrable consequences of aluminium deprivation, the prophylactic reduction of aluminium intake by many patients would appear prudent. In this report, the major sources of aluminium in foods and non-prescription drugs are summarized and alternative products are described. The most common foods that contain substantial amounts of aluminium-containing additives include some processed cheeses, baking powders, cake mixes, frozen doughs, pancake mixes, self-raising flours and pickled vegetables. The aluminium-containing non-prescription drugs include some antacids, buffered aspirins, antidiarrhoeal products, douches and haemorrhoidal medications. The advisability of recommending a low aluminium diet for geriatric patients is discussed in detail. PMID:6337934

  5. Occupational asthma caused by aluminium welding.

    PubMed

    Vandenplas, O; Delwiche, J P; Vanbilsen, M L; Joly, J; Roosels, D

    1998-05-01

    Work-related asthma has been documented in workers employed in the primary aluminium industry and in the production of aluminium salts. The role of aluminium in the development of occupational asthma has, however, never been convincingly substantiated. We investigated a subject who experienced asthmatic reactions related to manual metal arc welding on aluminium. Challenge exposure to aluminium welding with flux-coated electrodes, as well as with electrodes without flux, elicited marked asthmatic reactions. Manual metal arc welding on mild steel did not cause significant bronchial response. The results of inhalation challenges combined with exposure assessments provided evidence that aluminium can cause asthmatic reactions in the absence of fluorides. Awareness of this possibility may be relevant to the investigation of asthma in workers exposed to aluminium. PMID:9648975

  6. Aluminium toxicity in chronic renal insufficiency

    SciTech Connect

    Savory, J.; Bertholf, R.L.; Wills, M.R.

    1985-08-01

    Aluminium is a ubiquitous element in the environment and has been demonstrated to be toxic, especially in individuals with impaired renal function. Not much is known about the biochemistry of aluminium and the mechanisms of its toxic effects. Most of the interest in aluminium has been in the clinical setting of the hemodialysis unit. Here aluminium toxicity occurs due to contamination of dialysis solutions, and treatment of the patients with aluminium-containing phosphate binding gels. Aluminium has been shown to be the major contributor to the dialysis encephalopathy syndrome and an osteomalacic component of dialysis osteodystrophy. Other clinical disturbances associated with aluminium toxicity are a microcytic anemia and metastatic extraskeletal calcification. Aluminium overload can be treated effectively by chelation therapy with desferrioxamine and hemodialysis. Aluminium is readily transferred from the dialysate to the patient's -bloodstream during hemodialysis. Once transferred, the aluminium is tightly bound to non-dialysable plasma constituents. Very low concentrations of dialysate aluminium in the range of 10-15 micrograms/l are recommended to guard against toxic effects. Very few studies have been directed towards the separation of the various plasma species which bind eluminium. Gel filtration chromatography has been used to identify five major fractions, one of which is of low molecular weight and the others appear to be protein-aluminium complexes. Recommendations on aluminium monitoring have been published and provide safe and toxic concentrations. Also, the frequency of monitoring has been addressed. Major problems exist with the analytical methods for measuring aluminium which result from inaccurate techniques and contamination difficulties. 136 references.

  7. Development of an improved method of consolidating fatigue life data

    NASA Technical Reports Server (NTRS)

    Leis, B. N.; Sampath, S. G.

    1978-01-01

    A fatigue data consolidation model that incorporates recent advances in life prediction methodology was developed. A combined analytic and experimental study of fatigue of notched 2024-T3 aluminum alloy under constant amplitude loading was carried out. Because few systematic and complete data sets for 2024-T3 were available in the program generated data for fatigue crack initiation and separation failure for both zero and nonzero mean stresses. Consolidations of these data are presented.

  8. Finite-element analyses and fracture simulation in thin-sheet aluminum alloy

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.; Dawicke, D. S.; Bigelow, C. A.

    1992-01-01

    A two-dimensional, elastic-plastic finite-element analysis was used with a critical crack-tip-opening angle (CTOA) fracture criterion to model stable crack growth in thin-sheet 2024-T3 aluminum alloy under monotonic loading after precracking at different cyclic stress levels. Tests were conducted on three types of specimens: middle-crack, three-hole-crack and blunt-notch tensile specimens. An experiment technique was developed to measure CTOA during crack growth initiation and stable tearing using a high-resolution video camera and recorder. Crack front shapes were also measured during initiation and stable tearing using a fatigue marker-load technique. Three-dimensional elastic-plastic finite-element analyses of these crack shapes for stationary cracks were conducted to study the crack-front opening displacements. Predicted load against crack extension on middle-crack tension specimens agreed well with test results even for large-scale plastic deformations. The analyses were able to predict the effects of specimen size and precracking stress history on stable tearing. Predicted load against load-line displacements agreed well with test results up to maximum load bu the analyses tended to overpredict displacements as crack grew beyond the maximum load under displacement-controlled conditions. During the initiation phase, the measured CTOA values were high but decreased and remained nearly constant after a small amount of stable tearing. The constant value of CTOA agree well with the calculated value from the finite-element analysis. The larger CTOA values measured at the sheet surface during the initiation phase may be associated with the crack tunneling observed in the tests. Three-dimensional analyses for nonstraight crack fronts predicted much higher displacements near the free surface than in the interior.

  9. Experimental study of friction in aluminium bolted joints

    NASA Astrophysics Data System (ADS)

    Croccolo, D.; de Agostinis, M.; Vincenzi, N.

    2010-06-01

    This study aims at developing an experimental tool useful to define accurately the friction coefficients in bolted joints and, therefore, at relating precisely the tightening torque to the bolt preloading force in some special components used in front motorbike suspensions. The components under investigation are some clamped joints made of aluminium alloy. The preloading force is achieved by applying a torque wrench to the bolt head. Some specific specimens have been appropriately designed and realized in order to study the tribological aspects of the tightening phase. Experimental tests have been performed by applying the Design of Experiment (DOE) method in order to obtain a mathematical model for the friction coefficients. Three replicas of a full factorial DOE at two levels for each variable have been carried out. The levels include cast versus forged aluminium alloy, anodized versus spray-painted surface, lubricated versus unlubricated screw, and first tightening (fresh unspoiled surfaces) versus sixth tightening (spoiled surfaces). The study considers M8x1.25 8.8 galvanized screws.

  10. Bumblebee Pupae Contain High Levels of Aluminium

    PubMed Central

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer’s disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline. PMID:26042788

  11. Bumblebee pupae contain high levels of aluminium.

    PubMed

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline.

  12. Bumblebee pupae contain high levels of aluminium.

    PubMed

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer's disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline. PMID:26042788

  13. The study of aluminium anodes for high power density Al/air batteries with brine electrolytes

    NASA Astrophysics Data System (ADS)

    Nestoridi, Maria; Pletcher, Derek; Wood, Robert J. K.; Wang, Shuncai; Jones, Richard L.; Stokes, Keith R.; Wilcock, Ian

    Aluminium alloys containing small additions of both tin (∼0.1 wt%) and gallium (∼0.05 wt%) are shown to dissolve anodically at high rates in sodium chloride media at room temperatures; current densities >0.2 A cm -2 can be obtained at potentials close to the open circuit potential, ∼-1500 mV versus SCE. The tin exists in the alloys as a second phase, typically as ∼1 μm inclusions (precipitates) distributed throughout the aluminium structure, and anodic dissolution occurs to form pits around the tin inclusions. Although the distribution of the gallium in the alloy could not be established, it is also shown to be critical in the formation of these pits as well as maintaining their activity. The stability of the alloys to open circuit corrosion and the overpotential for high rate dissolution, both critical to battery performance, are shown to depend on factors in addition to elemental composition; both heat treatment and mechanical working influence the performance of the alloy. The correlation between alloy performance and their microstructure has been investigated.

  14. Aluminium in Allergies and Allergen immunotherapy.

    PubMed

    Jensen-Jarolim, Erika

    2015-01-01

    Aluminium is a hot topic in the current debate. Exposure occurs due to environmental, dietary and intentional exposure to aluminium, such as in vaccines where it was introduced in 1926. In spite of the fact that it is a typical Th2 adjuvant, aluminium redirects the immune response in systemic allergen immunotherapy (SIT) upon prolonged immunization. SIT in the US, and SLIT in general, are at present non-adjuvanted therapies, but in Europe aluminium is used as adjuvant in most SIT preparations. It enhances the safety of SIT by local deposition of the allergen. Undesired properties of aluminium adjuvants comprise acute and chronic inflammation at the injection site, its Th2 immune stimulatory capacity, its accumulation besides biodistribution in the body. The adjuvant and safety profile of aluminium adjuvants in allergy vaccines are discussed, as well as the need for putting modern delivery systems and adjuvants on the fast track.

  15. Aluminium toxicokinetics: an updated minireview.

    PubMed

    Yokel, R A; McNamara, P J

    2001-04-01

    This MiniReview updates and expands the MiniReview of aluminium toxicokinetics by Wilhelm et al. published by this journal in 1990. The use of 26Al, analyzed by accelerator mass spectrometry, now enables determination of Al toxicokinetics under physiological conditions. There is concern about aluminium in drinking water. The common sources of aluminium for man are reviewed. Oral Al bioavailability from water appears to be about 0.3%. Food is the primary common source. Al bioavailability from food has not been adequately determined. Industrial and medicinal exposure, and perhaps antiperspirant use, can significantly increase absorbed aluminium. Inhalation bioavailability of airborne soluble Al appears to be about 1.5% in the industrial environment. Al may distribute to the brain from the nasal cavity, but the significance of this exposure route is unknown. Systemic Al bioavailability after single underarm antiperspirant application may be up to 0.012%. All intramuscularly injected Al, e.g. from vaccines, may eventually be absorbed. Al distributes unequally to all tissues. Distribution and renal excretion appear to be enhanced by citrate. Brain uptake of Al may be mediated by Al transferrin and Al citrate complexes. There appears to be carrier-mediated efflux of Al citrate from the brain. Elimination half-lives of years have been reported in man, probably reflecting release from bone. Al elimination is primarily renal with < or = 2% excreted in bile. The contribution of food to absorbed Al needs to be determined to advance our understanding of the major components of Al toxicokinetics.

  16. Tensile and fatigue behaviour of self-piercing rivets of CFRP to aluminium for automotive application

    NASA Astrophysics Data System (ADS)

    Kang, J.; Rao, H.; Zhang, R.; Avery, K.; Su, X.

    2016-07-01

    In this study, the tensile and fatigue behaviour of self-piercing rivets (SPRs) in carbon fibre reinforced plastic (CFRP) to aluminium 6111 T82 alloys were evaluated. An average maximum lap-shear tensile load capacity of 3858 N was achieved, which is comparable to metal-to-metal SPR lap-shear joints. The CFRP-Al SPRs failed in lap-shear tension due to pull-out of the rivet head from the CFRP upper sheet. The CFRP-Al SPR lap- shear specimens exhibited superior fatigue life compared to previously studied aluminium-to- aluminium SPR lap-shear joints. The SPR lap-shear joints under fatigue loads failed predominantly due to kinked crack growth along the width of the bottom aluminium sheet. The fatigue cracks initiated in the plastically deformed region of the aluminium sheet close to the rivet shank in the rivet-sheet interlock region. Scatter in fatigue life and failure modes was observed in SPR lap-shear specimens tested close to maximum tensile load.

  17. A biogeochemical cycle for aluminium?

    PubMed

    Exley, Christopher

    2003-09-15

    The elaboration of biogeochemical cycles for elements which are known to be essential for life has enabled a broad appreciation of the homeostatic mechanisms which underlie element essentiality. In particular they can be used effectively to identify any part played by human activities in element cycling and to predict how such activities might impact upon the lithospheric and biospheric availability of an element in the future. The same criteria were the driving force behind the construction of a biogeochemical cycle for aluminium, a non-essential element which is a known ecotoxicant and a suspected health risk in humans. The purpose of this exercise was to examine the concept of a biogeochemical cycle for aluminium and not to review the biogeochemistry of this element. The cycle as presented is rudimentary and qualitative though, even in this nascent form, it is informative and predictive and, for these reasons alone, it is deserving of future quantification. A fully fledged biogeochemical cycle for aluminium should explain the biospheric abundance of this element and whether we should expect its (continued) active involvement in biochemical evolution.

  18. Nano-crystalline P/M aluminium for automotive applications

    NASA Astrophysics Data System (ADS)

    Hummert, K.; Schattevoy, R.; Broda, M.; Knappe, M.; Beiss, P.; Klubberg, F.; Schubert, T. H.; Leuschner, R.

    2009-01-01

    The reduction of total vehicle weight and lowering of moving masses within the engine are key elements to overcome future emission challenges of the automotive industry. Within a German BMBF funded project the melt spinning technology will be driven to a series production status. The very fast cooling condition of the melt leads to a nano-structure of the aluminium material. This results in new material properties of known alloys. The strength increases dramatically without lowered forming behaviour. With this process the freedom of designing complex alloys is very flexible. Different alloys have been investigated for several applications, where high strength at room and elevated temperatures and/or high wear resistance is required. This paper presents some results regarding the processing, microstructure and mechanical properties of a developed Al-Ni-Fe alloy. This joined research project with partners from the automotive industry as well as automotive suppliers and universities is funded by the German BMBF "NanoMobile" Program under Project number 03X3008.

  19. Development of aluminium-clad steel sheet by roll-bonding for the automotive industry

    NASA Astrophysics Data System (ADS)

    Buchner, M.; Buchmayr, B.; Bichler, Ch.; Riemelmoser, F.

    2007-04-01

    The objective of the present work is a basic study of production, modelling and validation of sheet composites of AA6xxx-automotive alloy and IF-steel. In this context the influence of surface preparation, pre-heating temperature of aluminium and steel plate, and thickness reduction on the bond strength of the composites as well as on the formation of intermetallic interface layers is analysed by shear tests and metallographic evaluations of the interface.

  20. Tests of Aerodynamically Heated Multiweb Wing Structures in a Free Jet at Mach Number 2: Five Aluminum-Alloy Models of 20-Inch Chord with 0.064-Inch-Thick Skin, 0.025-Inch-Thick Webs, and Various Chordwise Stiffening at 2 deg Angle of Attack

    NASA Technical Reports Server (NTRS)

    Trussell, Donald H.; Thomson, Robert G.

    1960-01-01

    An experimental study was made on five 2024-T3 aluminum-alloy multiweb wing structures (MW-2-(4), MW-4-(3), mw-16, MW-17, and MW-18), at a Mach number of 2 and an angle of attack of 2 deg under simulated supersonic flight conditions. These models, of 20-inch chord and semi-span and 5-percent-thick circular-arc airfoil section, were identical except for the type and amount of chordwise stiffening. One model with no chordwise ribs between root and tip bulkhead fluttered and failed dynamically partway through its test. Another model with no chordwise ribs (and a thinner tip bulkhead) experienced a static bending type of failure while undergoing flutter. The three remaining models with one, two, or three chordwise ribs survived their tests. The test results indicate that the chordwise shear rigidity imparted to the models by the addition of even one chordwise rib precludes flutter and subsequent failure under the imposed test conditions. This paper presents temperature and strain data obtained from the tests and discusses the behavior of the models.

  1. Treatment of highly concentrated tannery wastewater using electrocoagulation: Influence of the quality of aluminium used for the electrode.

    PubMed

    Elabbas, S; Ouazzani, N; Mandi, L; Berrekhis, F; Perdicakis, M; Pontvianne, S; Pons, M-N; Lapicque, F; Leclerc, J-P

    2016-12-01

    This paper deals with the ability of electrocoagulation (EC) to remove simultaneously COD and chromium from a real chrome tanning wastewater in a batch stirred electro-coagulation cell provided with two aluminium-based electrodes (aluminium/copper/magnesium alloy and pure aluminium). Effects of operating time, current density and initial concentration of Cr(III) and COD have been investigated. The concentrations of pollutants have been successfully reduced to environmentally acceptable levels even if the concentrated effluent requires a long time of treatment of around 6h with a 400A/m(2) current density. The aluminium alloy was found to be more efficient than pure aluminium for removal of COD and chromium. Dilution of the waste has been tested for treatment: high abatement levels could be obtained with shorter time of treatment and lower current densities. Energy consumption of the electrocoagulation process was also discussed. The dilution by half of the concentrated waste leads to a higher abatement performance of both COD and chromium with the best energy efficiency. PMID:26777109

  2. Treatment of highly concentrated tannery wastewater using electrocoagulation: Influence of the quality of aluminium used for the electrode.

    PubMed

    Elabbas, S; Ouazzani, N; Mandi, L; Berrekhis, F; Perdicakis, M; Pontvianne, S; Pons, M-N; Lapicque, F; Leclerc, J-P

    2016-12-01

    This paper deals with the ability of electrocoagulation (EC) to remove simultaneously COD and chromium from a real chrome tanning wastewater in a batch stirred electro-coagulation cell provided with two aluminium-based electrodes (aluminium/copper/magnesium alloy and pure aluminium). Effects of operating time, current density and initial concentration of Cr(III) and COD have been investigated. The concentrations of pollutants have been successfully reduced to environmentally acceptable levels even if the concentrated effluent requires a long time of treatment of around 6h with a 400A/m(2) current density. The aluminium alloy was found to be more efficient than pure aluminium for removal of COD and chromium. Dilution of the waste has been tested for treatment: high abatement levels could be obtained with shorter time of treatment and lower current densities. Energy consumption of the electrocoagulation process was also discussed. The dilution by half of the concentrated waste leads to a higher abatement performance of both COD and chromium with the best energy efficiency.

  3. The Effects of Shot and Laser Peening on Fatigue Life and Crack Growth in 2024 Aluminum Alloy and 4340 Steel

    NASA Technical Reports Server (NTRS)

    Everett, R. A., Jr.; Matthews, W. T.; Prabhakaran, R.; Newman, J. C., Jr.; Dubberly, M. J.

    2001-01-01

    Fatigue and crack growth tests have been conducted on 4340 steel and 2024-T3 aluminum alloy, respectively, to assess the effects of shot peening on fatigue life and the effects of shot and laser peening on crack growth. Two current programs involving fixed and rotary-wing aircraft will not be using shot peened structures. Since the shot peening compressive residual stress depth is usually less than the 0.05-inch initial damage tolerance crack size, it is believed by some that shot peening should have no beneficial effects toward retarding crack growth. In this study cracks were initiated from an electronic-discharged machining flaw which was cycled to produce a fatigue crack of approximately 0.05-inches in length and then the specimens were peened. Test results showed that after peening the crack growth rates were noticeably slower when the cracks were fairly short for both the shot and laser peened specimens resulting in a crack growth life that was a factor of 2 to 4 times greater than the results of the average unpeened test. Once the cracks reached a length of approximately 0.1-inches the growth rates were about the same for the peened and unpeened specimens. Fatigue tests on 4340 steel showed that the endurance limit of a test specimen with a 0.002-inch-deep machining-like scratch was reduced by approximately 40 percent. However, if the "scratched" specimen was shot peened after inserting the scratch, the fatigue life returned to almost 100 percent of the unflawed specimens original fatigue life.

  4. Lactobacillus plantarum CCFM639 alleviates aluminium toxicity.

    PubMed

    Yu, Leilei; Zhai, Qixiao; Liu, Xiaoming; Wang, Gang; Zhang, Qiuxiang; Zhao, Jianxin; Narbad, Arjan; Zhang, Hao; Tian, Fengwei; Chen, Wei

    2016-02-01

    Aluminium (Al) is the most abundant metal in the earth's crust. Al exposure can cause a variety of adverse physiological effects in humans and animals. Our aim was to demonstrate that specific probiotic bacteria can play a special physiologically functional role in protection against Al toxicity in mice. Thirty strains of lactic acid bacteria (LAB) were tested for their aluminium-binding ability, aluminium tolerance, their antioxidative capacity, and their ability to survive the exposure to artificial gastrointestinal (GI) juices. Lactobacillus plantarum CCFM639 was selected for animal experiments because of its excellent performance in vitro. Forty mice were divided into four groups: control, Al only, Al plus CCFM639, and Al plus deferiprone (DFP). CCFM639 was administered at 10(9) CFU once daily for 10 days, followed by a single oral dose of aluminium chloride hexahydrate at 5.14 mg aluminium (LD50) for each mouse. The results showed that CCFM639 treatment led to a significant reduction in the mortality rates with corresponding decrease in intestinal aluminium absorption and in accumulation of aluminium in the tissues and amelioration of hepatic histopathological damage. This probiotic treatment also resulted in alleviation of hepatic, renal, and cerebral oxidative stress. The treatment of L. plantarum CCFM639 has potential as a therapeutic dietary strategy against acute aluminium toxicity.

  5. Aluminium neurotoxicity: neurobehavioural and oxidative aspects.

    PubMed

    Kumar, Vijay; Gill, Kiran Dip

    2009-11-01

    Aluminium is the most widely distributed metal in the environment and is extensively used in daily life that provides easy exposure to human beings. The exposure to this toxic metal occurs through air, food and water. However, there is no known physiological role for aluminium within the body and hence this metal may produce adverse physiological effects. Chronic exposure of animals to aluminium is associated with behavioural, neuropathological and neurochemical changes. Among them, deficits of learning and behavioural functions are most evident. Some epidemiological studies have shown poor performance in cognitive tests and a higher abundance of neurological symptoms for workers occupationally exposed to aluminium. However, in contrast to well established neurotoxic effects, neurobehavioural studies of aluminium in rodents have generally not produced consistent results. Current researches show that any impairment in mitochondrial functions may play a major role in many human disorders including neurodegenerative disorders. Being involved in the production of reactive oxygen species, aluminium may cause impairments in mitochondrial bioenergetics and may lead to the generation of oxidative stress which may lead to a gradual accumulation of oxidatively modified cellular proteins. In this review, the neuropathologies associated with aluminium exposure in terms of neurobehavioural changes have been discussed. In addition, the impact of aluminium on the mitochondrial functions has also been highlighted.

  6. A Study on 3-Body Abrasive Wear Behaviour of Aluminium 8011 / Graphite Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Latha Shankar, B.; Anil, K. C.; Patil, Rahul

    2016-09-01

    Metals and alloys have found their vital role in many applications like structural, corrosive, tribological, etc., in engineering environment. The alloys/composites having high strength to low weight ratio have gained attention of many researchers recently. In this work, graphite reinforced Aluminium 8011 metal matrix composite was prepared by conventional stir casting route, by varying the weight % of reinforcement. Uniform distribution of Graphite in matrix alloy was confirmed by optical micrographs. Prepared composite specimens were subjected to 3-body abrasive testing by varying applied load and time, the silica particles of 400 grit size were used as abrasive particles. It was observed that with the increase of weight% of Graphite the wear resistance of composite was also increasing and on comparison it was found that reinforced composite gives good wear resistance than base alloy.

  7. Aluminium Diphosphamethanides: Hidden Frustrated Lewis Pairs.

    PubMed

    Styra, Steffen; Radius, Michael; Moos, Eric; Bihlmeier, Angela; Breher, Frank

    2016-07-01

    The synthesis and characterisation of two aluminium diphosphamethanide complexes, [Al(tBu)2 {κ(2) P,P'-Mes*PCHPMes*}] (3) and [Al(C6 F5 )2 {κ(2) P,P'-Mes*PCHPMes*}] (4), and the silylated analogue, Mes*PCHP(SiMe3 )Mes* (5), are reported. The aluminium complexes feature four-membered PCPAl core structures consisting of diphosphaallyl ligands. The silylated phosphine 5 was found to be a valuable precursor for the synthesis of 4 as it cleanly reacts with the diaryl aluminium chloride [(C6 F5 )2 AlCl]2 . The aluminium complex 3 reacts with molecular dihydrogen at room temperature under formation of the acyclic σ(2) λ(3) ,σ(3) λ(3) -diphosphine Mes*PCHP(H)Mes* and the corresponding dialkyl aluminium hydride [tBu2 AlH]3 . Thus, 3 belongs to the family of so-called hidden frustrated Lewis pairs. PMID:27271936

  8. Biological indicators of exposure to total and respirable aluminium dust fractions in a primary aluminium smelter.

    PubMed Central

    Röllin, H B; Theodorou, P; Cantrell, A C

    1996-01-01

    OBJECTIVES: The study attempts to define biological indicators of aluminium uptake and excretion in workers exposed to airborne aluminium compounds in a primary aluminium smelter. Also, this study defines the total and respirable aluminium dust fractions in two different potrooms, and correlates their concentrations with biological indicators in this group of workers. METHODS: Air was sampled at defined work sites. Non-destructive and conventional techniques were used to find total and respirable aluminium content of the dust. Blood and urine was collected from 84 volunteers employed at various work stations throughout the smelter and from two different cohorts of controls matched for sex, age, and socioeconomic status. Aluminium in serum samples and urine specimens was measured by flameless atomic absorption with a PE 4100 ZL spectrometer. RESULTS: The correlation of aluminium concentrations in serum and urine samples with the degree of exposure was assessed for three arbitrary exposure categories; low (0.036 mg Al/m3), medium (0.35 mg Al/m3) and high (1.47 mg Al/m3) as found in different areas of the smelter. At medium and high exposure, the ratio of respirable to total aluminium in the dust samples varied significantly. At high exposure, serum aluminium, although significantly raised, was still within the normal range of an unexposed population. The workers with low exposure excreted aluminium in urine at levels significantly higher than the controls, but still within the normal range of the population. However, potroom workers with medium and high exposure had significantly higher urinary aluminium than the normal range. CONCLUSIONS: It is concluded that only urinary aluminium constitutes a practical index of occupational exposure at or above 0.35 mg Al/m3, and that the respirable fraction of the dust may play a major role in the biological response to exposure to aluminium in a smelter environment. PMID:8758038

  9. Aluminium electrodeposition under ambient conditions.

    PubMed

    Abbott, Andrew P; Harris, Robert C; Hsieh, Yi-Ting; Ryder, Karl S; Sun, I-Wen

    2014-07-28

    The electrodeposition of aluminium is demonstrated using a eutectic mixture of aluminium chloride and urea. The mixture is shown to be conducting through the formation of both cationic ([AlCl2·urean](+)) and anionic (AlCl4(-)) species and electrodeposition is achieved through the cationic species. The use of a biphasic system with the ionic liquid and a protective hydrocarbon layer allows metal deposition to be carried out in an environment with ambient moisture without the need for a glove box. A direct comparison is made between the AlCl3:urea and imidazolium chloride:AlCl3 systems and the differences in speciation and mass transport manifest themselves in different deposit morphologies. Brighteners which work in the chloroaluminate system such as toluene and LiCl are shown to be ineffective in the urea based system and the reasons for these differences are ascribed to the mechanism of the anodic reaction which is rate limiting. PMID:24916113

  10. Hypereutectic aluminum-silicon casting alloy

    SciTech Connect

    Hesterberg, W.G.; Donahue, R.J.; Sheaffer, B.L.

    1986-08-05

    An engine block is described for an internal combustion engine, comprising a cast block composed of a hypereutectic aluminium silicon alloy and having at least one cylinder bore therein. The alloys consists essentially of 16% to 19% by weight of silicon, 0.4% to 0.7% by weight of magnesium, up to 1.4% by weight of iron, up to 0.3% by weight of manganese, up to 0.37% by weight of copper, and the balance aluminium. The alloy has excellent fluidity, a solidification range of less than 150/sup 0/ F., and has a weight loss of less than 1.0% when exposed for 200 hours at ambient temperature in a 5% sodium chloride solution.

  11. Alveolar proteinosis associated with aluminium dust inhalation.

    PubMed

    Chew, R; Nigam, S; Sivakumaran, P

    2016-08-01

    Secondary alveolar proteinosis is a rare lung disease which may be triggered by a variety of inhaled particles. The diagnosis is made by detection of anti-granulocyte-macrophage colony-stimulating factor antibodies in bronchoalveolar lavage fluid, which appears milky white and contains lamellar bodies. Aluminium has been suggested as a possible cause, but there is little evidence in the literature to support this assertion. We report the case of a 46-year-old former boilermaker and boat builder who developed secondary alveolar proteinosis following sustained heavy aluminium exposure. The presence of aluminium was confirmed both by histological examination and metallurgical analysis of a mediastinal lymph node. Despite cessation of exposure to aluminium and treatment with whole-lung lavage which normally results in improvements in both symptoms and lung function, the outcome was poor and novel therapies are now being used for this patient. It may be that the natural history in aluminium-related alveolar proteinosis is different, with the metal playing a mediating role in the disease process. Our case further supports the link between aluminium and secondary alveolar proteinosis and highlights the need for measures to prevent excessive aluminium inhalation in relevant industries. PMID:27099254

  12. Aluminium in Biological Environments: A Computational Approach

    PubMed Central

    Mujika, Jon I; Rezabal, Elixabete; Mercero, Jose M; Ruipérez, Fernando; Costa, Dominique; Ugalde, Jesus M; Lopez, Xabier

    2014-01-01

    The increased availability of aluminium in biological environments, due to human intervention in the last century, raises concerns on the effects that this so far “excluded from biology” metal might have on living organisms. Consequently, the bioinorganic chemistry of aluminium has emerged as a very active field of research. This review will focus on our contributions to this field, based on computational studies that can yield an understanding of the aluminum biochemistry at a molecular level. Aluminium can interact and be stabilized in biological environments by complexing with both low molecular mass chelants and high molecular mass peptides. The speciation of the metal is, nonetheless, dictated by the hydrolytic species dominant in each case and which vary according to the pH condition of the medium. In blood, citrate and serum transferrin are identified as the main low molecular mass and high molecular mass molecules interacting with aluminium. The complexation of aluminium to citrate and the subsequent changes exerted on the deprotonation pathways of its tritable groups will be discussed along with the mechanisms for the intake and release of aluminium in serum transferrin at two pH conditions, physiological neutral and endosomatic acidic. Aluminium can substitute other metals, in particular magnesium, in protein buried sites and trigger conformational disorder and alteration of the protonation states of the protein's sidechains. A detailed account of the interaction of aluminium with proteic sidechains will be given. Finally, it will be described how alumnium can exert oxidative stress by stabilizing superoxide radicals either as mononuclear aluminium or clustered in boehmite. The possibility of promotion of Fenton reaction, and production of hydroxyl radicals will also be discussed. PMID:24757505

  13. Aspects of ultra-high-precision diamond machining of RSA 443 optical aluminium

    NASA Astrophysics Data System (ADS)

    Mkoko, Z.; Abou-El-Hossein, K.

    2015-08-01

    Optical aluminium alloys such as 6061-T6 are traditionally used in ultra-high precision manufacturing for making optical mirrors for aerospace and other applications. However, the optics industry has recently witnessed the development of more advanced optical aluminium grades that are capable of addressing some of the issues encountered when turning with single-point natural monocrystalline diamond cutters. The advent of rapidly solidified aluminium (RSA) grades has generally opened up new possibilities for ultra-high precision manufacturing of optical components. In this study, experiments were conducted with single-point diamond cutters on rapidly solidified aluminium RSA 443 material. The objective of this study is to observe the effects of depth of cut and feed rate at a fixed rotational speed on the tool wear rate and resulting surface roughness of diamond turned specimens. This is done to gain further understanding of the rate of wear on the diamond cutters versus the surface texture generated on the RSA 443 material. The diamond machining experiments yielded machined surfaces which are less reflective but with consistent surface roughness values. Cutting tools were observed for wear through scanning microscopy; relatively low wear pattern was evident on the diamond tool edge. The highest tool wear were obtained at higher depth of cut and increased feed rate.

  14. The meaning of aluminium exposure on human health and aluminium-related diseases.

    PubMed

    Crisponi, Guido; Fanni, Daniela; Gerosa, Clara; Nemolato, Sonia; Nurchi, Valeria M; Crespo-Alonso, Miriam; Lachowicz, Joanna I; Faa, Gavino

    2013-02-01

    The aim of this review is to attempt to answer extremely important questions related to aluminium-related diseases. Starting from an overview on the main sources of aluminium exposure in everyday life, the principal aspects of aluminium metabolism in humans have been taken into consideration in an attempt to enlighten the main metabolic pathways utilised by trivalent metal ions in different organs. The second part of this review is focused on the available evidence concerning the pathogenetic consequences of aluminium overload in human health, with particular attention to its putative role in bone and neurodegenerative human diseases.

  15. The role of TiB2 in strengthening TiB2 reinforced aluminium casting composites

    NASA Astrophysics Data System (ADS)

    Chen, Z.; Kang, H.; Zhao, Y.; Zheng, Y.; Wang, T.

    2016-03-01

    With an aim of developing high quality in situ TiB2 reinforced aluminium foundry alloy based composites, the conventional direct synthesis method was modified into a two-step route. In step one we optimized the halide salt route to fabricate in situ TiB2 particulate reinforced aluminium matrix composites and in step two we investigated the effects of the Al-5wt.% TiB2 composite, as a “master composite”, on strengthening the practical foundry alloys. The in situ formed TiB2 particles play two roles while strengthening the composites: (1) The grain refinement effect that improves the quality of the alloy matrix; and (2) The interactions between the hard particulates and the matrix add extra increment to the material strength. In different alloy systems, TiB2 may play distinct roles in these two aspects (figure 1). Further analysis of the strengthening mechanisms shows that particle agglomeration behaviour during solidification is responsible for the latter one. The present work details the role of TiB2 in strengthening TiB2 reinforced aluminium casting composites.

  16. Crashworthiness of Aluminium Tubes; Part 2: Improvement of Hydroforming Operation to Increase Absorption Energy

    SciTech Connect

    D'Amours, Guillaume; Rahem, Ahmed; Mayer, Robert; Williams, Bruce; Worswick, Michael

    2007-05-17

    The motivation to reduce overall vehicle weight within the automotive sector drives the substitution of lightweight materials such as aluminium alloys for structural components. Such a substitution requires a significant amount of development to manufacture structurally parts such that the energy absorption characteristics are not sacrificed in the event of crash. The effects of the manufacturing processes on the crash performance of automotive structural components must be better understood to ensure improved crashworthiness. This paper presents results of an experimental and numerical investigation of the crash response and energy absorption properties of impacted hydroformed aluminium alloy tubes. Crash experiments on hydroformed tubes were performed using a deceleration sled test at the General Motors Technical Center. Results from axial crush testing showed that an important parameter that influences the energy absorption characteristics during crash was the thickness reduction caused by circumferential expansion of the tube during hydroforming. It was found that that the energy absorption decreased as the corner radius decreased, which results because of increased thinning. Sensitivity studies of end feeding parameters, such as end feed level and profile, were carried out to evaluate their impact on the energy absorption of the aluminium tubes.

  17. Modelling of stress fields during LFEM DC casting of aluminium billets by a meshless method

    NASA Astrophysics Data System (ADS)

    Mavrič, B.; Šarler, B.

    2015-06-01

    Direct Chill (DC) casting of aluminium alloys is a widely established technology for efficient production of aluminium billets and slabs. The procedure is being further improved by the application of Low Frequency Electromagnetic Field (LFEM) in the area of the mold. Novel LFEM DC processing technique affects many different phenomena which occur during solidification, one of them being the stresses and deformations present in the billet. These quantities can have a significant effect on the quality of the cast piece, since they impact porosity, hot-tearing and cold cracking. In this contribution a novel local radial basis function collocation method (LRBFCM) is successfully applied to the problem of stress field calculation during the stationary state of DC casting of aluminium alloys. The formulation of the method is presented in detail, followed by the presentation of the tackled physical problem. The model describes the deformations of linearly elastic, inhomogeneous isotropic solid with a given temperature field. The temperature profile is calculated using the in-house developed heat and mass transfer model. The effects of low frequency EM casting process parameters on the vertical, circumferential and radial stress and on the deformation of billet surface are presented. The application of the LFEM appears to decrease the amplitudes of the tensile stress occurring in the billet.

  18. Usinage des composites a matrice d'alliage d'aluminium GrA-Ni(Reg)

    NASA Astrophysics Data System (ADS)

    Songmene, Victor

    2001-07-01

    Aluminium Metal Matrix Composites (MMC) reinforced with ceramic particles have been increasingly developed during the last decade. Ceramic particles used as reinforcement that improve the wear resistance of composites also cause high abrasive wear on cutting tools. This thesis investigates the machinability of graphitic MMC consisting of an aluminium alloy matrix reinforced with both soft nickel-coated graphite particles and hard (SiC or Al2O 3) particles. These composites were developed seven years ago, but the lack of optimised machining data to machine GrA-NIRTM composites cost effectively have been slowing down their use in engineering applications. Turning, milling and drilling tests were performed to evaluate the machinability of different GrA-NIRTM and to establish cutting conditions. It was found that: (1) The machinability of GrA-NiRTM composites depends on the nature and the percentage of the reinforcing particles. GrA-NiRTM containing alumina and graphite are easier to machine than those reinforced with silicon carbide and graphite. (2) Polycrystalline (PCD) and diamond-coated carbide (DCC) are the tool material of choice for machining GrA-NiRTM. DCC tools are most cost effective while PCD tools produce better part finishes. (3) The cutting force required to machine the GrA-NIRTM composites is similar to that used for aluminium alloys such as Al 380.

  19. Ionic fluids in lubrication of aluminium-steel contacts. Surface and tribochemical interactions

    NASA Astrophysics Data System (ADS)

    Jimenez Ballesta, Ana Eva

    Room-temperature ionic liquids (ILs) are high performance fluids with a wide thermal stability range. They are being studied as new lubricants in a variety of sliding contacts. One of their more interesting tribological applications is that of steel-aluminium lubrication. In this work we study the influence of the lateral alkyl chain length and of the anion on the lubricating ability of six imidazolium ILs, a pyridinium and a phosphonium derivative. For first time, these ILs have been studied as neat lubricants and as 1wt.% base oil additives in variable conditions of velocity, load and temperature in pin-on-disk tests for AISI 52100 steel-ASTM 2011 aluminium contacts. In this work we present the first study of ILs as lubricants under extreme temperature conditions. The tribological performance of ILs has been compared with that of a mineral oil and of a synthetic ester. Under these conditions, ILs show lower friction and wear values than conventional oils at all temperatures. As 1wt.% additives, the conditions of optimum lubrication and the transitions between regimes and lubrication mechanisms have been determined. We have also studied the performance of ILs as 1wt.% additives of the synthetic oil. A relationship between additive polarity and wear index has been established. If the more soluble phosphonium IL additive is used, no friction or wear reduction takes place due to competition between solvation and adsorption processes. Electronic microscopy (SEM), energy dispersive (EDS) and X-ray photoelectron (XPS) spectroscopies have been used to study the wear mechanisms and tribochemical processes that take place in the contact. Finally, we have studied the performance of three aluminium alloys in corrosion and erosion-corrosion tests. In immersion tests with free-water ILs, the aluminium alloy 2011 shows a good resistance to corrosion, but dilution of 1-ethyl, 3-methylimidazolium tetrafluoroborate in water produces the hydrolysis of the anion and the corrosion of

  20. Aluminium and Alzheimer's disease: An epidemiological approach.

    PubMed

    Martyn, C N

    1990-03-01

    Epidemiological methods have an important role in the investigation of the postulated connection between exposure to aluminium and the development of Alzheimer's disease. We have examined the usefulness of existing data on prevalence and mortality as a resource for studying variations in the rate of the disease with time and geography. Unfortunately, methodological differences between prevalence surveys and errors and biases in mortality data are large. No reliable conclusions can be drawn from these data about geographical differences in rates of dementia in England and Wales nor about time trends in the disease.Aluminium salts are widely used in the UK for the treatment of drinking water. Residual aluminium concentrations vary more than ten fold between different parts of the country. We have estimated diagnostic rates of pre-senile Alzheimer's disease in seven geographical areas and examined the correlation between rates of Alzheimer's disease and water aluminium concentration. PMID:24202582

  1. The removal of iron from molten aluminium

    SciTech Connect

    Donk, H.M. van der; Nijhof, G.H.; Castelijns, C.A.M.

    1995-12-31

    In this work an overview is given about the techniques available for the removal of metallic impurities from molten aluminium. The overview is focused on the removal of iron. Also, some experimental results are given about the creation of iron-rich intermetallic compounds in an aluminium system, which are subsequently removed by gravity segregation and filtration techniques. This work is part of an ongoing research project of three major European aluminium companies who are co-operating on the subject of recycling of aluminium packaging materials recovered from household waste by means of Eddy-Current techniques. Using this technique the pick-up of some contaminating metals, particularly iron, is almost unavoidable.

  2. A Study on Effect of Graphite Particles on Tensile, Hardness and Machinability of Aluminium 8011 Matrix Material

    NASA Astrophysics Data System (ADS)

    Latha Shankar, B.; Anil, K. C.; Karabasappagol, Prasann J.

    2016-09-01

    Industrial application point of view, metal matrix composites in general and Aluminium alloy matrix composites in particular are ideal candidates because of their favourable engineering properties. Being lightweight Aluminium matrix composites are widely used in aircraft, defence and automotive industries. In this work Aluminium 8011 metal matrix was reinforced with fine Graphite particles of 50 μm. developed by two-step Stir casting method. Graphite weight %was varied in the range 2, 4, 6 and 8%. Uniform dispersion of graphite particle is examined under optical microscope. Tensile test coupons were prepared as per standard to determine % of elongation and tensile strength for various % of graphite particle. Hardness of developed composite for various % of graphite particle and Machinability parameters were also studied for effect on surface finish. It was observed that with increase of weight percentage of Graphite particles up to 8% in Aluminium 8011 alloy matrix there was increase in tensile strength, decrease in % of elongation with increase in hardness. Machinability study revealed that, there was decrease in surface roughness with increase in Graphite content.

  3. A preliminary study of the dermal absorption of aluminium from antiperspirants using aluminium-26.

    PubMed

    Flarend, R; Bin, T; Elmore, D; Hem, S L

    2001-02-01

    Aluminium chlorohydrate (ACH), the active ingredient in many antiperspirants, was labeled with the radioisotope 26Al. The labeled ACH was then fractionated into about 100 samples using gel filtration chromatography. Each fraction was analyzed for 26Al and total aluminium content. Aluminium-26 was only detected in the fractions that also contained aluminium, which verified that the ACH was uniformly labeled. 84 mg of the labeled ACH was then applied to a single underarm of two adult subjects with blood and urine samples being collected over 7 weeks. Tape-stripping and mild washings of the skin were also collected for the first 6 days. Results indicate that only 0.012% of the applied aluminium was absorbed through the skin. At this rate, about 4 microg of aluminium is absorbed from a single use of ACH on both underarms. This is about 2.5% of the aluminium typically absorbed by the gut from food over the same time period. Therefore, a one-time use of ACH applied to the skin is not a significant contribution to the body burden of aluminium.

  4. Joining of Aluminium Alloy Sheets by Rectangular Mechanical Clinching

    SciTech Connect

    Abe, Y.; Mori, K.; Kato, T.

    2011-05-04

    A mechanical clinching has the advantage of low running costs. However, the joint strength is not high. To improve the maximum load of the joined sheets by a mechanical clinching, square and rectangular mechanical clinching were introduced. In the mechanical clinching, the two sheets are mechanically joined by forming an interlock between the lower and upper sheets by the punch and die. The joined length with the interlock was increased by the rectangular punch and die. The deforming behaviours of the sheets in the mechanical clinching were investigated, and then the interlock in the sheets had distribution in the circumference of the projection. Although the interlocks were formed in both projection side and diagonal, the interlock in the diagonal was smaller because of the long contact length between the lower sheet and the die cavity surface. The maximum load of the joined sheets by the rectangular mechanical clinching was two times larger than the load by the round mechanical clinching.

  5. Aluminium and the human breast.

    PubMed

    Darbre, P D

    2016-06-01

    The human population is exposed to aluminium (Al) from diet, antacids and vaccine adjuvants, but frequent application of Al-based salts to the underarm as antiperspirant adds a high additional exposure directly to the local area of the human breast. Coincidentally the upper outer quadrant of the breast is where there is also a disproportionately high incidence of breast cysts and breast cancer. Al has been measured in human breast tissues/fluids at higher levels than in blood, and experimental evidence suggests that at physiologically relevant concentrations, Al can adversely impact on human breast epithelial cell biology. Gross cystic breast disease is the most common benign disorder of the breast and evidence is presented that Al may be a causative factor in formation of breast cysts. Evidence is also reviewed that Al can enable the development of multiple hallmarks associated with cancer in breast cells, in particular that it can cause genomic instability and inappropriate proliferation in human breast epithelial cells, and can increase migration and invasion of human breast cancer cells. In addition, Al is a metalloestrogen and oestrogen is a risk factor for breast cancer known to influence multiple hallmarks. The microenvironment is established as another determinant of breast cancer development and Al has been shown to cause adverse alterations to the breast microenvironment. If current usage patterns of Al-based antiperspirant salts contribute to causation of breast cysts and breast cancer, then reduction in exposure would offer a strategy for prevention, and regulatory review is now justified. PMID:26997127

  6. Fires in storages of LFO: Analysis of hazard of structural collapse of steel-aluminium containers.

    PubMed

    Rebec, A; Kolšek, J; Plešec, P

    2016-04-01

    Pool fires of light fuel oil (LFO) in above-ground storages with steel-aluminium containers are discussed. A model is developed for assessments of risks of between-tank fire spread. Radiative effects of the flame body are accounted for by a solid flame radiation model. Thermal profiles evolved due to fire in the adjacent tanks and their consequential structural response is pursued in an exact (materially and geometrically non-linear) manner. The model's derivation is demonstrated on the LFO tank storage located near the Port of Koper (Slovenia). In support of the model, data from literature are adopted where appropriate. Analytical expressions are derived correspondingly for calculations of emissive characteristics of LFO pool fires. Additional data are collected from experiments. Fire experiments conducted on 300cm diameter LFO pans and at different wind speeds and high-temperature uniaxial tension tests of the analysed aluminium alloys types 3xxx and 6xxx are presented. The model is of an immediate fire engineering practical value (risk analyses) or can be used for further research purposes (e.g. sensitivity and parametric studies). The latter use is demonstrated in the final part of the paper discussing possible effects of high-temperature creep of 3xxx aluminium. PMID:26802486

  7. Fires in storages of LFO: Analysis of hazard of structural collapse of steel-aluminium containers.

    PubMed

    Rebec, A; Kolšek, J; Plešec, P

    2016-04-01

    Pool fires of light fuel oil (LFO) in above-ground storages with steel-aluminium containers are discussed. A model is developed for assessments of risks of between-tank fire spread. Radiative effects of the flame body are accounted for by a solid flame radiation model. Thermal profiles evolved due to fire in the adjacent tanks and their consequential structural response is pursued in an exact (materially and geometrically non-linear) manner. The model's derivation is demonstrated on the LFO tank storage located near the Port of Koper (Slovenia). In support of the model, data from literature are adopted where appropriate. Analytical expressions are derived correspondingly for calculations of emissive characteristics of LFO pool fires. Additional data are collected from experiments. Fire experiments conducted on 300cm diameter LFO pans and at different wind speeds and high-temperature uniaxial tension tests of the analysed aluminium alloys types 3xxx and 6xxx are presented. The model is of an immediate fire engineering practical value (risk analyses) or can be used for further research purposes (e.g. sensitivity and parametric studies). The latter use is demonstrated in the final part of the paper discussing possible effects of high-temperature creep of 3xxx aluminium.

  8. Aluminium in Alzheimer's disease: are we still at a crossroad?

    PubMed

    Gupta, Veer Bala; Anitha, S; Hegde, M L; Zecca, L; Garruto, R M; Ravid, R; Shankar, S K; Stein, R; Shanmugavelu, P; Jagannatha Rao, K S

    2005-01-01

    Aluminium, an environmentally abundant non-redox trivalent cation has long been implicated in the pathogenesis of Alzheimer's disease (AD). However, the definite mechanism of aluminium toxicity in AD is not known. Evidence suggests that trace metal homeostasis plays a crucial role in the normal functioning of the brain, and any disturbance in it can exacerbate events associated with AD. The present paper reviews the scientific literature linking aluminium with AD. The focus is on aluminium levels in brain, region-specific and subcellular distribution, its relation to neurofibrillary tangles, amyloid beta, and other metals. A detailed mechanism of the role of aluminium in oxidative stress and cell death is highlighted. The importance of complex speciation chemistry of aluminium in relation to biology has been emphasized. The debatable role of aluminium in AD and the cross-talk between aluminium and genetic susceptibility are also discussed. Finally, it is concluded based on extensive literature that the neurotoxic effects of aluminium are beyond any doubt, and aluminium as a factor in AD cannot be discarded. However, whether aluminium is a sole factor in AD and whether it is a factor in all AD cases still needs to be understood.

  9. Aluminum-lithium alloys in helicopters

    SciTech Connect

    Smith, A.F.

    1997-10-01

    Aluminium-lithium alloys are widely applied on the EH101 helicopter, designed and built jointly by GKN Westland Helicopters of England and Agusta S.p.A. of Italy. With the exception of the powder metallurgy alloy AA 5091, all the current commercially available aluminum-lithium alloys are produced by direct-chill casting, and require a precipitation-aging heat treatment to achieve the required properties. In aluminum-lithium alloys containing greater than 1.3% (by weight) of lithium, the intermetallic phase {delta}{prime}-Al{sub 3}Li precipitates upon natural or artificial aging, but the associated strengthening effect is insufficient to meet the medium or high strength levels usually required (the damage tolerant temper in AA 8090 is an exception).

  10. Two-photon excitation of aluminium phthalocyanines

    SciTech Connect

    Meshalkin, Yu P; Alfimov, E E; Makukha, V K; Vasil'ev, N E; Denisov, A N; Ogirenko, A P

    1999-12-31

    A demonstration is given of the feasibility of two-photon excitation of aluminium phthalocyanine and of the pharmaceutical preparation 'Fotosens', used in photodynamic therapy. The excitation source was an Nd:YAG laser emitting at the 1064 nm wavelength. The spectra of the two-photon-excited luminescence were obtained and the two-photon absorption cross sections were determined. (lasers in medicine)

  11. Molecular breeding of cereals for aluminium resistance

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminium (Al3+) toxicity is the primary factor limiting crop production on acidic soils worldwide. In addition to an application of lime for soil amelioration, Al3+ resistant plant varieties have been deployed to raise productivity on such hostile soils. This has been possible due to the exploita...

  12. Toxicity of dissolved and precipitated aluminium to marine diatoms.

    PubMed

    Gillmore, Megan L; Golding, Lisa A; Angel, Brad M; Adams, Merrin S; Jolley, Dianne F

    2016-05-01

    Localised aluminium contamination can lead to high concentrations in coastal waters, which have the potential for adverse effects on aquatic organisms. This research investigated the toxicity of 72-h exposures of aluminium to three marine diatoms (Ceratoneis closterium (formerly Nitzschia closterium), Minutocellus polymorphus and Phaeodactylum tricornutum) by measuring population growth rate inhibition and cell membrane damage (SYTOX Green) as endpoints. Toxicity was correlated to the time-averaged concentrations of different aluminium size-fractions, operationally defined as <0.025μm filtered, <0.45μm filtered (dissolved) and unfiltered (total) present in solution over the 72-h bioassay. The chronic population growth rate inhibition after aluminium exposure varied between diatom species. C. closterium was the most sensitive species (10% inhibition of growth rate (72-h IC10) of 80 (55-100)μg Al/L (95% confidence limits)) while M. polymorphus (540 (460-600)μg Al/L) and P. tricornutum (2100 (2000-2200)μg Al/L) were less sensitive (based on measured total aluminium). Dissolved aluminium was the primary contributor to toxicity in C. closterium, while a combination of dissolved and precipitated aluminium forms contributed to toxicity in M. polymorphus. In contrast, aluminium toxicity to the most tolerant diatom P. tricornutum was due predominantly to precipitated aluminium. Preliminary investigations revealed the sensitivity of C. closterium and M. polymorphus to aluminium was influenced by initial cell density with aluminium toxicity significantly (p<0.05) increasing with initial cell density from 10(3) to 10(5)cells/mL. No effects on plasma membrane permeability were observed for any of the three diatoms suggesting that mechanisms of aluminium toxicity to diatoms do not involve compromising the plasma membrane. These results indicate that marine diatoms have a broad range in sensitivity to aluminium with toxic mechanisms related to both dissolved and precipitated

  13. Toxicity of dissolved and precipitated aluminium to marine diatoms.

    PubMed

    Gillmore, Megan L; Golding, Lisa A; Angel, Brad M; Adams, Merrin S; Jolley, Dianne F

    2016-05-01

    Localised aluminium contamination can lead to high concentrations in coastal waters, which have the potential for adverse effects on aquatic organisms. This research investigated the toxicity of 72-h exposures of aluminium to three marine diatoms (Ceratoneis closterium (formerly Nitzschia closterium), Minutocellus polymorphus and Phaeodactylum tricornutum) by measuring population growth rate inhibition and cell membrane damage (SYTOX Green) as endpoints. Toxicity was correlated to the time-averaged concentrations of different aluminium size-fractions, operationally defined as <0.025μm filtered, <0.45μm filtered (dissolved) and unfiltered (total) present in solution over the 72-h bioassay. The chronic population growth rate inhibition after aluminium exposure varied between diatom species. C. closterium was the most sensitive species (10% inhibition of growth rate (72-h IC10) of 80 (55-100)μg Al/L (95% confidence limits)) while M. polymorphus (540 (460-600)μg Al/L) and P. tricornutum (2100 (2000-2200)μg Al/L) were less sensitive (based on measured total aluminium). Dissolved aluminium was the primary contributor to toxicity in C. closterium, while a combination of dissolved and precipitated aluminium forms contributed to toxicity in M. polymorphus. In contrast, aluminium toxicity to the most tolerant diatom P. tricornutum was due predominantly to precipitated aluminium. Preliminary investigations revealed the sensitivity of C. closterium and M. polymorphus to aluminium was influenced by initial cell density with aluminium toxicity significantly (p<0.05) increasing with initial cell density from 10(3) to 10(5)cells/mL. No effects on plasma membrane permeability were observed for any of the three diatoms suggesting that mechanisms of aluminium toxicity to diatoms do not involve compromising the plasma membrane. These results indicate that marine diatoms have a broad range in sensitivity to aluminium with toxic mechanisms related to both dissolved and precipitated

  14. Toxicity and aluminium concentration in bone following dietary administration of two sodium aluminium phosphate formulations in rats.

    PubMed

    Hicks, J S; Hackett, D S; Sprague, G L

    1987-07-01

    The effects of dietary administration of the basic sodium aluminium phosphates, KASAL and KASAL II, were examined in male rats. Aluminium levels in bone were determined in order to estimate the possible aluminium deposition by these compounds. Groups of 25 male Sprague-Dawley rats were fed control diet or diets containing 30,000 ppm KASAL, 7000 or 30,000 ppm KASAL II, or 14,470 ppm aluminium hydroxide for 28 days. The mean daily aluminium doses were calculated to be 5, 141, 67, 288 or 302 mg/kg body weight/day, respectively. Neither form of KASAL induced detectable toxicity. No adverse treatment-related clinical signs were observed. Body weights and food consumptions were similar in treated and control groups. No toxicologically significant changes were observed in haematology, clinical chemistry parameters or organ weights. No treatment-related changes were observed at autopsy or in histopathological examination of collected tissues. Femurs collected at autopsy under conditions free of aluminium contamination showed no significant deposition of aluminium after dietary administration of KASAL, KASAL II or aluminium hydroxide. All aluminium values in bone were less than 1 ppm and most values were not quantifiable. Thus, dietary administration of up to 30,000 ppm of either of the basic sodium aluminium phosphate formulations caused neither toxicity nor significant deposition of aluminium in femur.

  15. Alloy 2100 GT: A new Ta-fortified Ni-Cr-Al-alloy for land based gas turbines

    SciTech Connect

    Brill, U.; Agarwal, D.C.

    1999-11-01

    Alloy 2100 GT has been developed for use in the combustors of gas turbines. The improved high-temperature properties of the alloy should allow the metal temperature of the combustion chamber to be increased, which would provide the opportunity of increasing the efficiency, lowering emissions, and decreasing fuel consumption. This alloy is a cobalt, tungsten, and molybdenum-free Ni-base superalloy. It contains as major alloying elements 25 wt.% chromium, 8 wt.% tantalum, 3 wt.% aluminium, 0.3 wt.% carbon and 0.1 wt.% yttrium. High-temperature strength is achieved by solid solution strengthening by tantalum, carbide hardening due to the formation of primary precipitated tantalum carbides and {gamma}{prime}-precipitation hardening by aluminium and tantalum. In spite of the small grain size creep rupture strength and stress to produce 0.1 % creep is significantly increased in comparison to superalloys being in use today. Superior oxidation resistance up to 1200 C and corrosion behavior under deposits of sulfates up to 850 C is given by the formation of a very thin and tightly adherent alumina scale due to an aluminium content of approximately 3.0 wt.%, which is remarkably high for a wrought alloy, and additions of yttrium to improve spallation resistance under cycling conditions. Welding can easily be accomplished. The matching filler metal is recommended because it provides mechanical strength and oxidation resistance similar to the parent metal.

  16. Lead alloys: past, present and future

    NASA Astrophysics Data System (ADS)

    Bagshaw, N. E.

    The most critical non-active component in the lead/acid battery is the grid or substrate. A review of the work on grids and grid alloys in the period 1960-1993 has been carried out by the Advanced Lead-Acid Battery Consortium and, in this paper, the results are analyzed in relation to the effort expended on different alloy systems. Lead-antimony alloys and the effects on them of additions of arsenic, tin, and grain-refining elements (selenium, sulfur, copper), together with lead-calcium alloys and the effect on them of tin additions, have received the greatest attention in the past. Proposals are made for future studies. Possible evolutionary developments include the addition of silver and higher amounts of tin to lead-calcium alloys, more detailed investigations of lead-strontium and lead-lithium alloys containing tin and/or silver, and further work on very-low-antimony alloys. More speculative projects are very rapidly cooled alloys, the use of aluminium as grids or spines, plastic/lead-coated copper negative grids, corrosion-resistant coatings of lead compounds on the grids and, finally, a substrate for a bipolar plate that is based on conductive inorganic compounds.

  17. Fabrication of ultra-fine grained aluminium tubes by RTES technique

    SciTech Connect

    Jafarzadeh, H. Abrinia, K.

    2015-04-15

    Recently, repetitive tube expansion and shrinking have been exploited as a means for producing ultra-fine grained and nano-crystalline microstructures for magnesium alloy tubes. This method includes two different half-cycles and was based on pressing a tubular part through an angular channel die with two shear zones. Since the aluminium alloys are the most widely used materials in industries, in this study, repetitive tube expansion and shrinking as a new severe plastic deformation technique was applied to commercially pure aluminium for fabricating ultra-fine grained aluminium tubes for the first time and the ability of this process in significant grain refinement is determined even after single cycle. Transmission electron microscopy and X-ray diffraction were used to evaluate the microstructure of the repetitive tube expansion and shrinking processed materials and the examinations showed ultra-fine grains with the average grain size of 320 nm after one cycle of repetitive tube expansion and shrinking. The yield strength, ultimate tensile strength increased notably by the factor of 2.17 and 1.27 respectively, after one cycle of repetitive tube expansion and shrinking, whereas the elongation to failure as well as the uniform elongation decreased. Furthermore, micro-hardness distribution through the part's section proposed the hardness increasing to ~ 55 HV from the initial value of ~ 28 HV after one cycle of repetitive tube expansion and shrinking. - Highlights: • RTES was introduced for fabricating the UFGed AA1050 tubes for the first time. • Nano-grained AA1050 tube was obtained by RTES process. • Grain size of ~ 320 nm was obtained after two half-cycles of RTES process. • Yield and ultimate strength increased by the factor of 2.17 and 1.27 respectively. • The microhardness increased to ~ 55 HV from the initial value of ~ 28 HV.

  18. A study on the surface shape and roughness of aluminum alloy for heat exchanger using ball end milling

    NASA Astrophysics Data System (ADS)

    Lee, E.; Kim, Y.; jeong, H.; Chung, H.

    2015-09-01

    Aluminum alloy is a material with a high strength-weight ratio and excellent thermal conductivity. It neither readily corrodes nor quickly weakens at low temperatures, but can be easily recycled. Because of these features, aluminum heat exchangers are widely used in aluminum alloy. In addition, the aluminum alloy used in other areas is expected to gradually increase. As a result, researchers have been continuously studying the cutting patterns of aluminium alloy. However, such studies are fewer than those on the cutting patterns of ordinary steel. Moreover, the research on ball end milling with aluminium alloys has not received much attention. Therefore, in this study, an attempt was made to find the optimal cutting pattern among the seven cutting patterns for the machining of the commonly used aluminum alloy using ball end milling for a heat exchanger. The optimal pattern was found by comparing the different shapes and surface roughness values produced by the seven patterns.

  19. Microemulsion extraction separation and determination of aluminium species by spectrofluorimetry.

    PubMed

    Lu, Jusheng; Tian, Jiuying; Guo, Na; Wang, Yan; Pan, Yichun

    2011-01-30

    A simple and sensitive microemulsion extraction separation method was developed for the speciation of aluminium in tea samples by spectrofluorimetry. With 8-hydroxyquinoline (8-HQ) as the chelating agent and Triton X-100 Winsor II microemulsion as the extractant, separation of aluminium species in different pH solutions was achieved by microemulsion extraction. The formation of microemulsion, the conditions of extraction and determination of aluminium species were studied. The results showed that, the contents of aluminium species in tea leaves and infusions samples, such as total aluminium, total soluble aluminium, total granular aluminium, inorganic aluminium except Al-F, and (Al-F+Al-org), were obtained successfully under the optimal conditions. The limit of detection was 0.23 μg L(-1) in pH 9.5 solution, and 0.59 μg L(-1) in pH 6.0 solution respectively; the precision (RSD) for 11 replicate measurements of 10 μg L(-1) aluminium was 2.1% in pH 9.5 solution, and 2.8% in pH 6.0 solution respectively; the recoveries for the spiked samples were 96.8-103.5%. The proposed method is simple and efficient, which has been applied to the speciation of aluminium in tea samples with satisfactory results.

  20. CFD-based model for melt flow in laser beam welding of aluminium with coaxial magnetic field

    NASA Astrophysics Data System (ADS)

    Gatzen, M.; Tang, Z.

    The use of magnetic fields to influence weld bead shape and dilution in laser welding of aluminium alloys was recently suggested. For the case of laser welding of hot-cracking sensitive aluminium alloys with silicon-containing filler wire it was already demonstrated that applying alternating magnetic fields has an impact on the dilution of silicon in the melt pool, yielding sufficient silicon content throughout the weld to suppress hot-cracking. This is due to the changed melt flow condition resulting from induced magnetic volume forces. In this paper, a CFD-based model will be presented that was used to numerically calculate the resulting velocity field for laser beam welding of aluminium with external applied magnetic fields. The model includes temperaturedepending material properties, surface tension and buoyancy. The inhomogeneous magnetic flux density distribution implemented in this model has been derived from Hall sensor probes of a welding head prototype used for experimental investigations. It is shown that a steady magnetic field applied coaxially to the laser beam will affect the direction of melt flow and can be described as an inhomogeneous electromagnetic break.

  1. Laser welding of copper and aluminium battery interconnections

    NASA Astrophysics Data System (ADS)

    De Bono, Paola; Blackburn, Jon

    2015-07-01

    The adoption of lithium-ion and/or super-capacitor battery technologies is a current hot topic in the automotive industry. For both battery types, the terminals and busbars are manufactured from copper (Cu) and/or aluminium-based (Al-based) alloys, as a result of their high electrical and thermal conductivities. Laser welding is considered an attractive process to industry due to its easy automotability, high processing speed and highly repeatable cost-effective processing. However, laser welding of Cu-Cu and Al-Al joints presents several difficulties due to the high surface reflectivity at infrared (IR) wavelengths. This behaviour becomes even more critical when processing thin sheets and foils.This paper summarises recent work performed to develop laser welding techniques suitable for monometallic joining of Cu-Cu and Al-Al electrical interconnections. Laser welding of multiple overlapped foils (with thickness in the range of 17μm-100μm) were investigated.

  2. Alloy materials

    DOEpatents

    Hans Thieme, Cornelis Leo; Thompson, Elliott D.; Fritzemeier, Leslie G.; Cameron, Robert D.; Siegal, Edward J.

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  3. Some aspects related to the presence of aluminium in waters.

    PubMed

    Giordano, R; Costantini, S

    1993-01-01

    Aluminium is present in very small amounts in living organisms but it is abundant in the environment, where it exists in forms with low availability to man and most biological species. Despite its abundance in the earth's crust only a small amount of aluminium is present in waters, with concentrations varying from a few tens to some hundreds of micrograms per liter. High levels of aluminium in drinking water are in most cases due either to acid precipitation or water treatment with aluminium salts. The presence of aluminium in dialysis fluids has been recognized as the major reason for development of aluminium toxicity in patients with renal failure. In subjects with normal renal function, high concentrations of this element in drinking water (> 80 micrograms/l) have been related to an elevated incidence of Alzheimer's disease, even though the real contribution of the element in the development of the disease has not yet been clarified. PMID:8279721

  4. What is the risk of aluminium as a neurotoxin?

    PubMed

    Exley, Christopher

    2014-06-01

    Aluminium is neurotoxic. Its free ion, Al(3+) (aq), is highly biologically reactive and uniquely equipped to do damage to essential cellular (neuronal) biochemistry. This unequivocal fact must be the starting point in examining the risk posed by aluminium as a neurotoxin in humans. Aluminium is present in the human brain and it accumulates with age. The most recent research demonstrates that a significant proportion of individuals older than 70 years of age have a potentially pathological accumulation of aluminium somewhere in their brain. What are the symptoms of chronic aluminium intoxication in humans? What if neurodegenerative diseases such as Alzheimer's disease are the manifestation of the risk of aluminium as a neurotoxin? How might such an (outrageous) hypothesis be tested?

  5. Feet sunk in molten aluminium: The burn and its prevention.

    PubMed

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention.

  6. Novel growth of aluminium nitride nanowires.

    PubMed

    Radwan, M; Bahgat, M

    2006-02-01

    This work describes novel growth of aluminium nitride (AIN) nanowires by nitridation of a mixture consists of aluminium and ammonium chloride powders (Al:NH4Cl = 1.5:1 weight ratio) at 1000 degrees C for 1 h in flowing nitrogen gas (1 l/min). XRD analysis of the product showed the formation of pure hexagonal AIN. SEM micrographs of as-synthesized product revealed the growth of homogeneous AIN nanowires (phi 40-150 nm). No droplets were observed at the tips of obtained nanowires which suggests that they were grown mainly by a vapor-phase reactions mechanism. Thermodynamic analysis of possible intermediate reactions in the operating temperatures range illustrates that these nanowires could be grown via spontaneous vapor-phase chlorination-nitridation sequences.

  7. Studies on an aluminium-carbon cell

    NASA Astrophysics Data System (ADS)

    Verma, L. K.

    The current-voltage behaviour of an electrochemical cell that consists of an aluminium anode and a carbon cathode in a medium containing aqueous NH 4SCN has been studied, both in the presence and in the absence of a coating on the carbon electrode. It is found that activation polarization is the main factor that limits the current output when using an untreated carbon electrode. This problem is eliminated by coating the carbon electrode with an in situ deposition of HgI 2. In this condition, the current output is reduced mainly by ohmic polarization. Further studies with a coated HgI 2-carbon cathode and an aluminium anode, in a medium containing SCN - and Cl - ions together with a complexing agent (EDTA, sodium salt), revealed that a cell performance close to ideal, (i.e, showing no appreciable polarization) can be obtained at currents up to 0.6 mA/cm 2 and above.

  8. An ultrafast rechargeable aluminium-ion battery.

    PubMed

    Lin, Meng-Chang; Gong, Ming; Lu, Bingan; Wu, Yingpeng; Wang, Di-Yan; Guan, Mingyun; Angell, Michael; Chen, Changxin; Yang, Jiang; Hwang, Bing-Joe; Dai, Hongjie

    2015-04-16

    The development of new rechargeable battery systems could fuel various energy applications, from personal electronics to grid storage. Rechargeable aluminium-based batteries offer the possibilities of low cost and low flammability, together with three-electron-redox properties leading to high capacity. However, research efforts over the past 30 years have encountered numerous problems, such as cathode material disintegration, low cell discharge voltage (about 0.55 volts; ref. 5), capacitive behaviour without discharge voltage plateaus (1.1-0.2 volts or 1.8-0.8 volts) and insufficient cycle life (less than 100 cycles) with rapid capacity decay (by 26-85 per cent over 100 cycles). Here we present a rechargeable aluminium battery with high-rate capability that uses an aluminium metal anode and a three-dimensional graphitic-foam cathode. The battery operates through the electrochemical deposition and dissolution of aluminium at the anode, and intercalation/de-intercalation of chloroaluminate anions in the graphite, using a non-flammable ionic liquid electrolyte. The cell exhibits well-defined discharge voltage plateaus near 2 volts, a specific capacity of about 70 mA h g(-1) and a Coulombic efficiency of approximately 98 per cent. The cathode was found to enable fast anion diffusion and intercalation, affording charging times of around one minute with a current density of ~4,000 mA g(-1) (equivalent to ~3,000 W kg(-1)), and to withstand more than 7,500 cycles without capacity decay. PMID:25849777

  9. An ultrafast rechargeable aluminium-ion battery.

    PubMed

    Lin, Meng-Chang; Gong, Ming; Lu, Bingan; Wu, Yingpeng; Wang, Di-Yan; Guan, Mingyun; Angell, Michael; Chen, Changxin; Yang, Jiang; Hwang, Bing-Joe; Dai, Hongjie

    2015-04-16

    The development of new rechargeable battery systems could fuel various energy applications, from personal electronics to grid storage. Rechargeable aluminium-based batteries offer the possibilities of low cost and low flammability, together with three-electron-redox properties leading to high capacity. However, research efforts over the past 30 years have encountered numerous problems, such as cathode material disintegration, low cell discharge voltage (about 0.55 volts; ref. 5), capacitive behaviour without discharge voltage plateaus (1.1-0.2 volts or 1.8-0.8 volts) and insufficient cycle life (less than 100 cycles) with rapid capacity decay (by 26-85 per cent over 100 cycles). Here we present a rechargeable aluminium battery with high-rate capability that uses an aluminium metal anode and a three-dimensional graphitic-foam cathode. The battery operates through the electrochemical deposition and dissolution of aluminium at the anode, and intercalation/de-intercalation of chloroaluminate anions in the graphite, using a non-flammable ionic liquid electrolyte. The cell exhibits well-defined discharge voltage plateaus near 2 volts, a specific capacity of about 70 mA h g(-1) and a Coulombic efficiency of approximately 98 per cent. The cathode was found to enable fast anion diffusion and intercalation, affording charging times of around one minute with a current density of ~4,000 mA g(-1) (equivalent to ~3,000 W kg(-1)), and to withstand more than 7,500 cycles without capacity decay.

  10. The aluminium content of infant formulas remains too high

    PubMed Central

    2013-01-01

    Background Recent research published in this journal highlighted the issue of the high content of aluminium in infant formulas. The expectation was that the findings would serve as a catalyst for manufacturers to address a significant problem of these, often necessary, components of infant nutrition. It is critically important that parents and other users have confidence in the safety of infant formulas and that they have reliable information to use in choosing a product with a lower content of aluminium. Herein, we have significantly extended the scope of the previous research and the aluminium content of 30 of the most widely available and often used infant formulas has been measured. Methods Both ready-to-drink milks and milk powders were subjected to microwave digestion in the presence of 15.8 M HNO3 and 30% w/v H2O2 and the aluminium content of the digests was measured by TH GFAAS. Results Both ready-to-drink milks and milk powders were contaminated with aluminium. The concentration of aluminium across all milk products ranged from ca 100 to 430 μg/L. The concentration of aluminium in two soya-based milk products was 656 and 756 μg/L. The intake of aluminium from non-soya-based infant formulas varied from ca 100 to 300 μg per day. For soya-based milks it could be as high as 700 μg per day. Conclusions All 30 infant formulas were contaminated with aluminium. There was no clear evidence that subsequent to the problem of aluminium being highlighted in a previous publication in this journal that contamination had been addressed and reduced. It is the opinion of the authors that regulatory and other non-voluntary methods are now required to reduce the aluminium content of infant formulas and thereby protect infants from chronic exposure to dietary aluminium. PMID:24103160

  11. Plasmonic enhancement of photoluminescence from aluminium nitride

    NASA Astrophysics Data System (ADS)

    Flynn, Chris; Stewart, Matthew

    2016-03-01

    Aluminium nitride (AlN) films were grown on c-plane sapphire wafers by molecular beam epitaxy (MBE) under aluminium-rich conditions. The excess aluminium (Al) accumulated on the surface of the films as micro-scale droplets 1-10 μm in size, and as Al nanoparticles with diameters in the range 10-110 nm. Photoluminescence (PL) measurements were performed on the AlN samples using a 193 nm Excimer laser as the excitation source. Prior to PL measurements the wafers were cleaved in half. One half of each wafer was submitted to a 10 min treatment in H3PO4 heated to 70 °C to remove the excess Al from the film surface. The remaining half was left in the as-deposited condition. The mean intensities of the near-band-edge PL peaks of the as-deposited samples were 2.0-3.4 times higher compared to the samples subjected to the H3PO4 Al-removal treatment. This observation motivated calculations to determine the optimal Al surface nanosphere size for plasmonic enhancement of PL from AlN. The PL enhancement was found to peak for an Al nanosphere radius of 15 nm, which is within the range of the experimentally-observed Al nanoparticle sizes.

  12. The potential role of aluminium in Alzheimer's disease.

    PubMed

    Campbell, Arezoo

    2002-01-01

    Aluminium is a trivalent cation that does not undergo redox changes. It has, nonetheless, been implicated in a variety of neurological disorders that have been associated with an increase in the formation of reactive oxygen species (ROS). The exact mechanism of aluminium toxicity is not known. However, accumulating evidence suggests that the metal can potentiate oxidative and inflammatory events, leading to tissue damage. A review of the epidemiological and clinical evidence linking aluminium to Alzheimer's disease (AD) is presented. The article discusses the role of aluminium in two mechanisms that have been linked to neurodegenerative disorders, including AD. Studies are summarized that describe how aluminium can potentiate iron-induced oxidative events. Involvement of aluminium in inflammatory responses, mediated by interleukins and other inflammatory cytokines, is also discussed. Although a direct relationship between aluminium and AD has not been clearly demonstrated, a detailed mechanistic basis for the hypothesis that aluminium may exacerbate events associated with AD is clearly emerging. The results discussed here have broad implications for the role played by aluminium and other metals in neurodegenerative diseases, and suggest that long-term exposure to supra-physiological amounts these metals should be avoided.

  13. Production of aluminium metal matrix composites by liquid processing methods

    NASA Astrophysics Data System (ADS)

    Hynes, N. Rajesh Jesudoss; Kumar, R.; Tharmaraj, R.; Velu, P. Shenbaga

    2016-05-01

    Owing to high strength to low weight ratio, Aluminium matrix composites are widely used in diverse applications of many industries. This lucrative property is achieved by reinforcing the brittle ceramic particles in the aluminium matrix. Aluminium matrix composites are produced by liquid processing methods and solid processing methods. Nevertheless, liquidprocessing techniques stand out because of its simplicity and its suitability for mass production. In this review article, the production of aluminium matrix composites by different liquid processing technique is discussed and a comparative study is carried out.

  14. Separation of actinides from irradiated An-Zr based fuel by electrorefining on solid aluminium cathodes in molten LiCl-KCl

    NASA Astrophysics Data System (ADS)

    Souček, P.; Murakami, T.; Claux, B.; Meier, R.; Malmbeck, R.; Tsukada, T.; Glatz, J.-P.

    2015-04-01

    An electrorefining process for metallic spent nuclear fuel treatment is being investigated in ITU. Solid aluminium cathodes are used for homogeneous recovery of all actinides within the process carried out in molten LiCl-KCl eutectic salt at a temperature of 500 °C. As the selectivity, efficiency and performance of solid Al has been already shown using un-irradiated An-Zr alloy based test fuels, the present work was focused on laboratory-scale demonstration of the process using irradiated METAPHIX-1 fuel composed of U67-Pu19-Zr10-MA2-RE2 (wt.%, MA = Np, Am, Cm, RE = Nd, Ce, Gd, Y). Different electrorefining techniques, conditions and cathode geometries were used during the experiment yielding evaluation of separation factors, kinetic parameters of actinide-aluminium alloy formation, process efficiency and macro-structure characterisation of the deposits. The results confirmed an excellent separation and very high efficiency of the electrorefining process using solid Al cathodes.

  15. Corrosion and passivation behavior of Mg-Zn-Y-Al alloys prepared by cooling rate-controlled solidification

    NASA Astrophysics Data System (ADS)

    Yamasaki, Michiaki; Izumi, Shogo; Kawamura, Yoshihito; Habazaki, Hiroki

    2011-07-01

    Highly corrosion-resistant nanocrystalline Mg-Zn-Y-Al multi-phase alloys have been prepared by consolidation of rapidly solidified (RS) ribbons. The relation between corrosion behavior and microstructure evolution of Mg-Zn-Y-Al alloys with a long period stacking ordered phase has been investigated. In order to clarify the influence of rapid solidification on the occurrence of localized corrosion such as filiform corrosion, several Mg 96.75Zn 0.75Y 2Al 0.5 (at.%) alloys with different cooling rates are fabricated by the gravity casting, copper mould injection casting and melt-spinning techniques and their corrosion behavior and microstructures are examined by the salt water immersion test, electrochemical measurements, GDOES, XRD, SEM and TEM. To clarify the effect of aluminium addition on the improvement in corrosion resistance of the alloys, several Mg 97.25- xZn 0.75Y 2Al x alloys with different aluminium contents are fabricated by consolidating RS ribbons and the formation of corroded films on the Mg-Zn-Y-Al alloys have been investigated. Rapid solidification brings about the grain refinement and an increase in the solid solubility of zinc, yttrium and aluminium into the magnesium matrix, enhancing microstructural and electrochemical homogeneity, which in turn enhanced corrosion resistance. The addition of aluminium to magnesium can modify the structure and chemical composition of surface films and improves the resistance to local breakdown of the films.

  16. Decrease in electrical resistance of surface oxide of iron-chromium-aluminium alloy by La0.6Sr0.4Co0.2Fe0.8O3 coating and heat treatment for the application of metal-supported solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Pham, Hung-Cuong; Taniguchi, Shunsuke; Inoue, Yuko; Chou, Jyh-Tyng; Izumi, Toru; Matsuoka, Koji; Sasaki, Kazunari

    2015-11-01

    We have investigated the property of a Fe-Cr-Al-type stainless steel as a porous alloy substrate for metal-supported solid oxide fuel cells (SOFCs) especially on the cathode side. We found that the microstructure and electrical resistance of the surface oxide layer of the alloy changes depending on the heat-treatment conditions. A relatively low electrical resistance was obtained when the porous alloy substrate was coated with La0.6Sr0.4Co0.2Fe0.8O3 (LSCF) and heat treated at 700-800 °C in air. The morphology of the surface oxide layer observed by high-resolution transmission electron microscopy was a columnar structure of γ-Al2O3 polycrystal and Sr3Al2O6 growing outward in the same direction. In contrast, the surface oxide layer of the alloy showed a high electrical resistance when the uncoated porous alloy substrate was heat treated. The morphology of the surface oxide layer in that case was a columnar structure consisting of only γ-Al2O3 growing outward in various directions.

  17. DSC sample preparation for Al-based alloys

    SciTech Connect

    Starink, M.J.; Hobson, A.J.; Gregson, P.J.

    1996-06-01

    Differential Scanning Calorimetry (DSC) is a useful technique for the study of phase transformations and has been widely applied to study precipitation in aluminium alloys. In the present work the effect of sample preparation during DSC heating of a monolithic 8090 (Al-Cu-Mg-Li-Zr) alloy and an 8090 MMC is investigated. The 8090 alloy system seems especially suited for such a study since the main precipitation reactions which occur in this alloy (GPB-zone, {delta}{prime}(Al{sub 3}Li) and S{prime}(Al{sub 2}CuMg) formation) cover a wide range of different types of precipitation reactions. DSC experiments were performed with a Shimadzu DSC-50 employing a nitrogen gas flow using a heating rate of 10 C/min. DSC curves were corrected for the baseline of the DSC and for heat capacity of the alloys following a procedure outlined elsewhere. Hence, the presented DSC curves represent heat flows due to reactions only.

  18. Fatigue crack growth in fiber-metal laminates

    NASA Astrophysics Data System (ADS)

    Ma, YuE; Xia, ZhongChun; Xiong, XiaoFeng

    2014-01-01

    Fiber-metal laminates (FMLs) consist of three layers of aluminum alloy 2024-T3 and two layers of glass/epoxy prepreg, and it (it means FMLs) is laminated by Al alloy and fiber alternatively. Fatigue crack growth rates in notched fiber-metal laminates under constant amplitude fatigue loading were studied experimentally and numerically and were compared with them in monolithic 2024-T3 Al alloy plates. It is shown that the fatigue life of FMLs is about 17 times longer than monolithic 2024-T3 Al alloy plate; and crack growth rates in FMLs panels remain constant mostly even when the crack is long, unlike in the monolithic 2024-T3 Al alloy plates. The formula to calculate bridge stress profiles of FMLs was derived based on the fracture theory. A program by Matlab was developed to calculate the distribution of bridge stress in FMLs, and then fatigue growth lives were obtained. Finite element models of FMLs were built and meshed finely to analyze the stress distributions. Both results were compared with the experimental results. They agree well with each other.

  19. Speciation analysis of aluminium and aluminium fluoride complexes by HPIC-UVVIS.

    PubMed

    Frankowski, Marcin; Zioła-Frankowska, Anetta

    2010-10-15

    The study presents a new analytical method for speciation analysis in fractionation of aluminium fluoride complexes and free Al(3+) in soil samples. Aluminium speciation was studied in model solutions and soil extract samples by means of high performance ion chromatography (HPIC) with UV-VIS detection using post-column reaction with tiron for the separation and detection of aluminium fluoride complex and Al(3+) forms during one analysis. The paper presents particular stages of the chromatographic process optimization involving selecting the appropriate eluent strength, type of elution or concentration and quantity of derivatization reagent. HPIC was performed on a bifunctional analytical column Dionex IonPac CS5A. The use of gradient elution and the eluents A: 1M NH(4)Cl and B: water acidified to pH of eluent phase, enabled full separation of fluoride aluminium forms as AlF(2)(+), AlF(3)(0), AlF(4)(-) (first signal), AlF(2+) (second signal) and form Al(3+) in a single analytical procedure. The proposed new method HPIC-UVVIS was applied successfully in the quantitative and qualitative analysis of soil samples.

  20. Ratcheting fatigue behaviour of Al-7075 T6 alloy: Influence of stress parameters

    NASA Astrophysics Data System (ADS)

    Amarnath, Lala; Bhattacharjee, Antara; Dutta, K.

    2016-02-01

    The use of aluminium and aluminium based alloys are increasing rapidly on account of its high formability, good thermal and electrical conductivity, high strength and lightness. Aluminium alloys are extensively used in aerospace, automobile, marine and space research industries and are also put into structural applications where chances of fatigue damage cannot be ruled out. In the current work, it is intended to study the ratcheting fatigue behavior of 7075-T6 aluminium alloy at room temperature. This Al alloy is potentially used in aviation, marine and automotive components as well as in bicycle parts, rock mounting equipment and parts of ammunition where there is every chance of failure of the parts due to deformation caused by ratcheting. Ratcheting is the process of accruement of plastic stain produced when a component is subjected to asymmetric cyclic loading under the influence of low cycle fatigue. To accomplish the requirements of the projected research, stress-controlled cyclic loading experiments were done using a ±250 kN servo-hydraulic universal testing machine (Instron: 8800R). The effect of stress parameters such as mean stress and stress amplitude were investigated on the ratcheting behavior of the selected aluminium alloy. It was observed that, ratcheting strain increased with increase in the value of stress amplitude at any constant mean stress while a saturation in strain accumulation attained in the investigated material after around 10-20 cycles, under all test conditions. The analyses of hysteresis loop generated during cyclic loading indicate that the material exhibits cyclic hardening in the initial fifty cycles which gets softened in further loading up to about 70-80 cycles and finally attains a steady state. The increase in the ratcheting strain value with stress parameters happens owing to increased deformation domain during cycling. The cyclic hardening accompanied by softening is correlated with characteristic precipitation features of

  1. Weldability aspects in the design and fabrication of aluminium structures subjected to fatigue loads. Part 1: Effect of welding on the structural integrity of joint types designed for repairing aluminium ship sections

    NASA Astrophysics Data System (ADS)

    Nevasmaa, P.; Peltonen, J.; Kuitunen, R.; Rahka, K.

    1993-05-01

    The Laboratory of Production Engineering and the Metals Laboratory of the Technical Research Center of Finland (VTT) have participated in a Nordic research project entitled 'New methods for joining of aluminium'. The results from Finnish work of the project will be presented in a report to be published in two parts. Part 1 of the report will evaluate the effects of welding on the structural integrity of some joint types primarily designed for repairing ship sections and sea crafts made from 6xxx (AlSiMg) series alloys.

  2. Aluminium removal from water after defluoridation with the electrocoagulation process.

    PubMed

    Sinha, Richa; Mathur, Sanjay; Brighu, Urmila

    2015-01-01

    Fluoride is the most electronegative element and has a strong affinity for aluminium. Owing to this fact, most of the techniques used for fluoride removal utilized aluminium compounds, which results in high concentrations of aluminium in treated water. In the present paper, a new approach is presented to meet the WHO guideline for residual aluminium concentration as 0.2 mg/L. In the present work, the electrocoagulation (EC) process was used for fluoride removal. It was found that aluminium content in water increases with an increase in the energy input. Therefore, experiments were optimized for a minimum energy input to achieve the target value (0.7 mg/L) of fluoride in resultant water. These optimized sets were used for further investigations of aluminium control. The experimental investigations revealed that use of bentonite clay as coagulant in clariflocculation brings down the aluminium concentration of water below the WHO guideline. Bentonite dose of 2 g/L was found to be the best for efficient removal of aluminium.

  3. Aluminium salt slag characterization and utilization--a review.

    PubMed

    Tsakiridis, P E

    2012-05-30

    Aluminium salt slag (also known as aluminium salt cake), which is produced by the secondary aluminium industry, is formed during aluminium scrap/dross melting and contains 15-30% aluminium oxide, 30-55% sodium chloride, 15-30% potassium chloride, 5-7% metallic aluminium and impurities (carbides, nitrides, sulphides and phosphides). Depending on the raw mix the amount of salt slag produced per tonne of secondary aluminium ranges from 200 to 500 kg. As salt slag has been classified as toxic and hazardous waste, it should be managed in compliance with the current legislation. Its landfill disposal is forbidden in most of the European countries and it should be recycled and processed in a proper way by taking the environmental impact into consideration. This paper presents a review of the aluminium salt slag chemical and mineralogical characteristics, as well as various processes for metal recovery, recycling of sodium and potassium chlorides content back to the smelting process and preparation of value added products from the final non metallic residue.

  4. Aluminium removal from water after defluoridation with the electrocoagulation process.

    PubMed

    Sinha, Richa; Mathur, Sanjay; Brighu, Urmila

    2015-01-01

    Fluoride is the most electronegative element and has a strong affinity for aluminium. Owing to this fact, most of the techniques used for fluoride removal utilized aluminium compounds, which results in high concentrations of aluminium in treated water. In the present paper, a new approach is presented to meet the WHO guideline for residual aluminium concentration as 0.2 mg/L. In the present work, the electrocoagulation (EC) process was used for fluoride removal. It was found that aluminium content in water increases with an increase in the energy input. Therefore, experiments were optimized for a minimum energy input to achieve the target value (0.7 mg/L) of fluoride in resultant water. These optimized sets were used for further investigations of aluminium control. The experimental investigations revealed that use of bentonite clay as coagulant in clariflocculation brings down the aluminium concentration of water below the WHO guideline. Bentonite dose of 2 g/L was found to be the best for efficient removal of aluminium. PMID:25903166

  5. Preparation of SiC based Aluminium metal matrix nano composites by high intensity ultrasonic cavitation process and evaluation of mechanical and tribological properties

    NASA Astrophysics Data System (ADS)

    Murthy, N. V.; Prasad Reddy, A.; Selvaraj, N.; Rao, C. S. P.

    2016-09-01

    Request augments on a worldwide scale for the new materials. The metal matrix nano composites can be used in numerous applications of helicopter structural parts, gas turbine exit guide vane's, space shuttle, and other structural applications. The key mailman to ameliorate performance of composite matrix in aluminium alloy metal reinforces nano particles in the matrix of alloy uniformly, which ameliorates composite properties without affecting limit of ductility. The ultrasonic assisted stir casting helped agitation was successfully used to fabricate Al 2219 metal matrix of alloy reinforced with (0.5, 1, 1.5 and 2) wt.% of nano silicon carbide (SiC) particles of different sizes 50nm and 150nm. The micrographs of scanning electron microscopy of nano composite were investigated it reveals that the uniform dispersion of nano particles silicon carbide in aluminium alloy 2219 matrix and with the low porosity. How the specific wear rate was vary with increasing weight percentage of nano particles at constant load and speed as shown in results and discussions. And the mechanical properties showed that the ultimate tensile strength and hardness of metal matrix nano composite AA 2219 / nano SiC of 50nm and 150nm lean to augment with increase weight percentage of silicon carbide content in the matrix alloy.

  6. Diffusion of aluminium in MgO from first principles

    NASA Astrophysics Data System (ADS)

    Ammann, M. W.; Brodholt, J. P.; Dobson, D. P.

    2012-06-01

    We have calculated the diffusivity of aluminium in periclase, MgO, under pressures relevant to deep planetary interiors from first principles. We reconcile differences between experimental migration enthalpies and those obtained with previous theoretical studies by finding a lower energy saddle point for the aluminium atom migration. Previous studies did not recognise a bifurcation at the saddle point. We also explain differences between experimental and theoretical binding enthalpies of an aluminium with a magnesium vacancy. We find that binding enthalpies continuously increase with decreasing aluminium concentrations, such that the difference between experimental and theoretical binding energies can be attributed to differing concentrations. We also find that binding energies increase with pressure as the permittivity decreases. Aluminium therefore not only causes extrinsic vacancy formation but also binds some of them, effectively removing them for magnesium diffusion. We discuss the implications for how other 3+ ions affect diffusion in oxides and silicates.

  7. Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

    SciTech Connect

    Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  8. Usage of Neural Network to Predict Aluminium Oxide Layer Thickness

    PubMed Central

    Michal, Peter; Vagaská, Alena; Gombár, Miroslav; Kmec, Ján; Spišák, Emil; Kučerka, Daniel

    2015-01-01

    This paper shows an influence of chemical composition of used electrolyte, such as amount of sulphuric acid in electrolyte, amount of aluminium cations in electrolyte and amount of oxalic acid in electrolyte, and operating parameters of process of anodic oxidation of aluminium such as the temperature of electrolyte, anodizing time, and voltage applied during anodizing process. The paper shows the influence of those parameters on the resulting thickness of aluminium oxide layer. The impact of these variables is shown by using central composite design of experiment for six factors (amount of sulphuric acid, amount of oxalic acid, amount of aluminium cations, electrolyte temperature, anodizing time, and applied voltage) and by usage of the cubic neural unit with Levenberg-Marquardt algorithm during the results evaluation. The paper also deals with current densities of 1 A·dm−2 and 3 A·dm−2 for creating aluminium oxide layer. PMID:25922850

  9. Effect of Weight Percentage and Cutting Parameter on Surface Finish of SiC Reinforced Aluminium Composite

    NASA Astrophysics Data System (ADS)

    Kadadevaramath, R. S.; Kotresh, M. C.; Srinivasan, D.

    2016-09-01

    In the present work, aluminium alloy of series 1100 is selected as a matrix material and SiC of 45 microns as reinforcement. The composites are synthesized by 2 stage stir casting route, by varying a weight % of reinforcement from 6 % and 10%. The surface roughness of prepared composite were examined after plain turning operation. The machining parameters like speed, feed, DOC, SiC Wt. % are varied at 3 different levels. In order to minimize the time, cost and material a taguchi L9 orthogonal array was used for experiment. From the studies it was observed that the roughness value will increase with the increasing in reinforcement percentage.

  10. Microstructure of AA 2024 fixed joints formed by friction stir welding

    NASA Astrophysics Data System (ADS)

    Eliseev, A. A.; Kalashnikova, T. A.; Tarasov, S. Yu.; Rubtsov, V. E.; Fortuna, S. V.; Kolubaev, E. A.

    2015-10-01

    Friction stir welded butt joints on 2024T3 alloy have been obtained using different process parameters. The microstructures of all the weld joint zones have been examined and such structural parameters as grain size, particle size and volume content of particles have been determined in order to find correlations with the microhardness of the corresponding zones of the weld.

  11. Development of an environmentally benign anticorrosion coating for aluminum alloy using green pigments and organofunctional silanes

    NASA Astrophysics Data System (ADS)

    Yin, Zhangzhang

    Aerospace aluminum alloys such as Al alloy 2024-T3 and 7075-T6 are subject to localized corrosion due the existence of intermetallics containing Cu, Mg or Zn. Current protection measurement employs substantial use of chromate and high VOC organics, both of which are identified as environment and health hazards. The approach of this study is to utilize a combination of organofunctional silanes and a compatible inhibitor integrated into high-performance waterborne resins. First, an extensive pigment screening has been done to find replacements for chromates using the testing methodology for fast corrosion inhibition evaluation and pigment. Zinc phosphate and calcium zinc phosphomolybdate were found to have the best overall performance on Al alloys. Some new corrosion inhibitors were synthesized by chemical methods or modified by plasma polymerization for use in the coatings. Low-VOC, chromate-free primers (superprimer) were developed using these pigments with silane and acrylic-epoxy resins. The developed superprimer demonstrated good corrosion inhibition on aluminum substrates. The functions of inhibitor and silane in the coating were investigated. Both silane and inhibitor are critical for the performance of the superprimer. Silane was found to improve the adhesion of the coating to the substrate and also facilitate corrosion prevention. Addition of zinc phosphate to the coating improved the resistance of a scratched area against corrosion. The microstructure of the acrylic-epoxy superprimer coating was studied. SEM/EDAX revealed that the superprimer has a self-assembled stratified double-layer structure which accounts for the strong anti-corrosion performance of the zinc phosphate pigment. Zinc phosphate leaches out from the coating to actively protect the scratched area. The leaching of pigment was confirmed in the ICP-MS analysis and the leaching rate was measured. Coating-metal interface and the scribe of coated panels subjected to corrosion test was studied

  12. Amélioration des performances du procédé de soudage TIG sur un acier au carbone et un alliage d'aluminium par dépôt de silice

    NASA Astrophysics Data System (ADS)

    Sire, Stéphane; Marya, Surendar

    This Note presents ways to improve the weld penetration potential of TIG process by optimising silica application around the joints in a plain carbon steel and an aluminium alloy 5086. Whereas for plain carbon steels, full coverage of joint improves penetration, the presence of a blank zone around the joint in the flux coating on aluminium 5086 using AC-TIG seems to be the best solution for cosmetic and deep welds. To cite this article: S. Sire, S. Marya, C. R. Mecanique 330 (2002) 83-89.

  13. Scanning and transmission electron microscopy study of the microstructural changes occurring in aluminium matrix composites reinforced with SiC particles during casting and welding: interface reactions

    PubMed

    Urena; Gomez De Salazar JM; Gil; Escalera; Baldonedo

    1999-11-01

    Processing of aluminium matrix composites (AMCs), especially those constituted by a reactive system such as Al-SiC, presents great difficulties which limit their potential applications. The interface reactivity between SiC and molten Al generates an aluminium carbide which degrades the composite properties. Scanning and transmission electron microscopes equipped with energy-dispersive X-ray spectroscopes are essential tools for determining the structure and chemistry of the Al-SiC interfaces in AMCs and changes occurring during casting and arc welding. In the present work, an aluminium-copper alloy (AA2014) reinforced with three different percentages of SiC particles was subjected to controlled remelting tests, at temperatures in the range 750-900 degrees C for 10 and 30 min. Arc welding tests using a tungsten intert gas with power inputs in the range 850-2000 W were also carried out. The results of these studies showed that during remelting there is preferential SiC particle consumption with formation of Al4C3 by interface reaction between the solid SiC particle and the molten aluminium matrix. The formation of Al4C3 by the same mechanism has also been detected in molten pools of arc welded composites. However, in this case there was formation of an almost continuous layer of Al4C3, which protects the particle against further consumption, and formation of aciculate aluminium carbide on the top weld. Both are formed by fusion and dissolution of the SiC in molten aluminium followed by reaction and precipitation of the Al4C3 during cooling.

  14. Hearing conservation in the primary aluminium industry

    PubMed Central

    Frisch, N.; Dixon-Ernst, C.; Chesson, B. J.; Cullen, M. R.

    2016-01-01

    Background Noise-induced hearing loss has been an intractable problem for heavy industry. Aims To report our experience in reducing the incidence of age-corrected confirmed 10 dB hearing shifts (averaged over 2, 3 and 4kHz) in employees in the primary aluminium industry in Australia over the period 2006–13. Methods We analysed annual audiometric data to determine the number of permanent hearing shifts that occurred in employees in two bauxite mines, three alumina refineries and two aluminium smelters. Annual hearing shift rates were calculated based on the number of employees tested per year. Hearing conservation initiatives undertaken during the study period are described. An assessment of similar exposure group noise exposures was also undertaken to determine the magnitude of noise exposure reduction during the study period. Results Across all operations, hearing shift rates declined from 5.5% per year in 2006 to 1.3% per year in 2013 (P < 0.001). The decline in shift rates was greater in mines and refineries, where baseline shift rates were higher, than in smelter workers. Modest reductions in noise exposure occurred during the study period. Conclusions We observed a substantial decline in hearing shift rates during the study period. We describe the hearing conservation initiatives that were collectively associated with this decline. We suspect these initiatives could be deployed relatively easily and at modest cost in other industries with noise-exposed employees. PMID:26470945

  15. Production and Compressive Characterization of Aluminium MMC Foam Manufactured Using Dual Foaming Agent

    NASA Astrophysics Data System (ADS)

    Haidar, S.; Ansary, S.; Rahman, A.

    2016-02-01

    Aluminium foams, produced by melting Aluminium alloy (LM6) containing blowing agent(s) and vigorous stirring. TiH2 is a known agent for this. As TiH2 begins to decompose into Ti and gaseous H2 when heated above about 465°C, large volumes of hydrogen gas are rapidly produced, creating bubbles that leads to a closed cell foam. A novel Strategy to enhance the mechanical properties of Al-MMC foams is discussed here, and it is demonstrated that titanium hydride (TiH2) in the form of 10-15 μm diameter particles can be pre-treated by selective oxidation to produce more uniform foams having better compressive properties (yield strength and energy absorption). It is found that the mechanical properties of the foams and the uniformity of cell size distribution is improved when the foam is blown with an optimized mixture of CaCO3 and pretreated TiH2. In order to define the relationship of mechanical properties with relative density of this material, correlations which uniquely defines the compressive behaviour of this modified Al- MMC foam has been developed.

  16. Investigation and in situ removal of spatter generated during laser ablation of aluminium composites

    NASA Astrophysics Data System (ADS)

    Popescu, A. C.; Delval, C.; Shadman, S.; Leparoux, M.

    2016-08-01

    Spatter generated during laser irradiation of an aluminium alloy nanocomposite (AlMg5 reinforced with Al2O3 nanoparticles) was monitored by high speed imaging. Droplets trajectory and speed were assessed by computerized image analysis. The effects of laser peak power and laser focusing on the plume expansion and expulsed droplet speeds were studied in air or under argon flow. It was found that the velocity of visible droplets expulsed laterally or at the end of the plume emission from the metal surface was not dependent on the plasma plume speed. The neighbouring area of irradiation sites was studied by optical and scanning electron microscopy. Droplets deposited on the surface were classified according to their size and counted using a digital image processing software. It was observed that the number of droplets on surface was 1.5-3 times higher when the laser beam was focused in depth as compared to focused beams, even though the populations average diameter were comparable. Three methods were selected for removing droplets in situ, during plume expansion: an argon gas jet crossing the plasma plume, a fused silica plate collector transparent to the laser wavelength placed parallel to the irradiated surface and a mask placed onto the aluminium composite surface. The argon gas jet was efficient only for low power irradiation conditions, the fused silica plate failed in all tested conditions and the mask was successful for all irradiation regimes.

  17. The effect of aluminium on mechanical properties and deformation mechanisms of hadfield steel single crystals

    NASA Astrophysics Data System (ADS)

    Zakharova, E. G.; Kireeva, I. V.; Chumlyakov, Y. I.; Shul'Mina, A. A.; Sehitoglu, H.; Karaman, I.

    2004-06-01

    On single crystals of Hadfield steel (Fe-13Mn-1.3C, Fe-13Mn-2.7Al-1.3C, wt.%) the systematical investigations of deformation mechanisms - slip and twinning, stages of plastic flow, strain hardening coefficient depending on orientation of tensile axis have been carried out by methods of optical and electron microscopy, x-ray analysis. Is has been shown that the combination of low stacking fault energy (γ{SF}=0.03J/m^2) with high concentration of carbon atoms in aluminium-free steel results in development of the mechanical twinning at room temperature in all crystal orientations. The new type of twinning with formation of extrinsic stacking fault has been found out in [001] single crystals. Experimentally it has been established that alloying with aluminium leads to increase of stacking fault energy of Hadfield steel and suppresses twinning in all orientations of crystals at preservation of high values of strain-hardening coefficients θ.

  18. Influence of precipitate size and morphology on grain refinement in nickel aluminium bronze

    NASA Astrophysics Data System (ADS)

    Barr, C. J.; Xia, K.

    2015-08-01

    Nickel aluminium bronze (NAB) was subjected to equal channel angular pressing (ECAP) using routes BA and C at 400°C to investigate the effect of precipitate size and morphology on grain refinement in low stacking fault energy alloys. Both routes produced dynamically recrystallised grains of ∼550 nm in size although only route BA was able to create a uniform distribution of the refined grains. The large unrefined regions in NAB processed via route C was thought to arise from its inability to redistribute the various precipitate phases, as recrystallisation was enhanced around the coarse κII rosettes and refined κIII lamellae but reduced in the areas containing fine κIV precipitates.

  19. Absence of aluminium in neuritic plaque cores in Alzheimer's disease.

    PubMed

    Landsberg, J P; McDonald, B; Watt, F

    1992-11-01

    Controversy exists over whether aluminium has a role in the aetiology of Alzheimer's disease. Alzheimer's disease is neuropathologically characterized by the occurrence of a minimum density of neurofibrillary tangles and neuritic plaques in the hippocampus and the association cortex of the brain. The purported association of aluminium with Alzheimer's disease is based on: (1) the experimental induction of fibrillary changes in the neurons of animals by the injection of aluminium salts into brain tissue; (2) reported detection of aluminium in neuritic plaques and tangle-bearing neurons; (3) epidemiological studies linking aluminium levels in the environment, notably water supplies, with an increased prevalence of dementia; and (4) a reported decrease in the rate of disease progression following the administration of desferroxamine, an aluminium chelator, to clinically diagnosed sufferers of Alzheimer's disease. Here we use nuclear microscopy, a new analytical technique involving million-volt nuclear particles, to identify and analyse plaques in postmortem tissue from patients with Alzheimer's disease without using chemical staining techniques and fail to demonstrate the presence of aluminium in plaque cores in untreated tissue. PMID:1436075

  20. Does allergen-specific immunotherapy induce contact allergy to aluminium?

    PubMed

    Netterlid, Eva; Hindsén, Monica; Siemund, Ingrid; Björk, Jonas; Werner, Sonja; Jacobsson, Helene; Güner, Nuray; Bruze, Magnus

    2013-01-01

    Persistent, itching nodules have been reported to appear at the injection site after allergen-specific immuno-therapy with aluminium-precipitated antigen extract, occasionally in conjunction with contact allergy to aluminium. This study aimed to quantify the development of contact allergy to aluminium during allergen-specific immunotherapy. A randomized, controlled, single-blind multicentre study of children and adults entering allergen-specific immunotherapy was performed using questionnaires and patch-testing. A total of 205 individuals completed the study. In the 3 study groups all subjects tested negative to aluminium before allergen-specific immunotherapy and 4 tested positive after therapy. In the control group 4 participants tested positive to aluminium. Six out of 8 who tested positive also had atopic dermatitis. Positive test results were found in 5/78 children and 3/127 adults. Allergen-specific immunotherapy was not shown to be a risk factor for contact allergy to aluminium. Among those who did develop aluminium allergy, children and those with atopic dermatitis were more highly represented.

  1. Unexpected loss of contact allergy to aluminium induced by vaccine

    PubMed Central

    Gente Lidholm, Anette; Bergfors, Elisabet; Inerot, Annica; Blomgren, Ulla; Gillstedt, Martin; Trollfors, Birger

    2013-01-01

    Background In studies in Gothenburg, Sweden, in the 1990s of an aluminium hydroxide-adsorbed pertussis toxoid vaccine, 745 of ∼76 000 vaccinated children developed long-lasting itchy subcutaneous nodules at the vaccination site. Of 495 children with itchy nodules patch tested for aluminium allergy, 376 (76%) were positive. Objectives To study the prognosis of the vaccine-induced aluminium allergy. Patients and methods Two hundred and forty-one children with demonstrated aluminium allergy in the previous study were patch tested again 5–9 years after the initial test, with the same procedure as used previously. Results Contact allergy to aluminium was no longer demonstrable in 186 of the retested 241 children (77%). A negative test result was more common in children who no longer had itching at the vaccination site; it was also related to the age of the child, the time after the first aluminium-adsorbed vaccine dose, and the strength of the reaction in the first test. Conclusions Patch test reactivity to aluminium seems to disappear or weaken with time. PMID:23601064

  2. Dietary exposure to aluminium of the Hong Kong population.

    PubMed

    Wong, Waiky W K; Chung, Stephen W C; Kwong, K P; Yin Ho, Yuk; Xiao, Ying

    2010-04-01

    A total of 256 individual food samples were collected in Hong Kong for aluminium testing. Most of food samples were analysed in ready-to-eat form. High aluminium levels were found in steamed bread/bun/cake (mean: 100-320 mg kg(-1)), some bakery products such as muffin, pancake/waffle, coconut tart and cake (mean: 250, 160, 120 and 91 mg kg(-1), respectively), and jellyfish (ready-to-eat form) (mean: 1200 mg kg(-1)). The results demonstrated that aluminium-containing food additives have been widely used in these food products. The average dietary exposure to aluminium for a 60 kg adult was estimated to be 0.60 mg kg(-1) bw week(-1), which amounted to 60% of the new PTWI established by JECFA. The main dietary source was "steamed bread/bun/cake", which contributed to 60% of the total exposure, followed by "bakery products" and "jellyfish", which contributed to 23 and 10% of the total exposure, respectively. However, the estimation did not include the intake of aluminium from natural food sources, food contact materials or other sources (e.g. drinking water). Although the results indicated that aluminium it is unlikely to cause adverse health effect for the general population, the risk to some populations who regularly consume foods with aluminium-containing food additives cannot be ruled out.

  3. Single Point Incremental Forming of an Aged AL-Cu-Mg Alloy: Influence of Pre-heat Treatment and Warm Forming

    NASA Astrophysics Data System (ADS)

    Mohammadi, Amirahmad; Qin, Ling; Vanhove, Hans; Seefeldt, Marc; Van Bael, Albert; Duflou, Joost R.

    2016-06-01

    This research is aimed at enhancing the poor room temperature formability of heat-treatable aluminum alloy AA2024-T3, without deterioration of its post-forming properties. For this purpose, the influences of different heat-treatment conditions as well as warm forming on the single point incremental forming formability and post-forming properties of this material were investigated. Thermal pre-treatments were consisting of annealing (O-temper), solution treating and quenching (W-temper), and solution heat treating, quenching, and then cold working (T-temper). The formability results as well as forming forces of pre-heat-treated sheets were compared to those of the warm forming process results carried out using a laser-assisted single point incremental forming (LASPIF) setup. The post-forming properties of SPIF-formed parts were analyzed by hardness testing. The maximum forming angles of the blank formed under O-temper and W-temper conditions showed, respectively, 41 and 32% increases compared to the one under T-temper condition. LASPIF forming of this material at a temperature of about 360 °C resulted in 41% improvement in the maximum forming angle with respect to parts formed at room temperature from the T-temper sheet. The hardness of the material reduced significantly after annealing, while SPIF parts formed from W-temper blanks and under LASPIF condition regained their hardness after natural aging. The fracture surface characteristics of the failed parts showed that voids nucleate at the interface between intermetallic particles and matrix, and a dimple rupture fracture mode was identified under all heat-treatment conditions. Under O-temper condition, due to precipitation of particles along the grain boundary, an intergranular dimple rupture was observed. Finally, Energy dispersive x-ray (EDX) and electron backscattered diffraction (EBSD) were used to investigate the possible effects of the heat treatment and the deformation on the changes in the composition of

  4. The varied functions of aluminium-activated malate transporters-much more than aluminium resistance.

    PubMed

    Palmer, Antony J; Baker, Alison; Muench, Stephen P

    2016-06-15

    The ALMT (aluminium-activated malate transporter) family comprises a functionally diverse but structurally similar group of ion channels. They are found ubiquitously in plant species, expressed throughout different tissues, and located in either the plasma membrane or tonoplast. The first family member identified was TaALMT1, discovered in wheat root tips, which was found to be involved in aluminium resistance by means of malate exudation into the soil. However, since this discovery other family members have been shown to have many other functions such as roles in stomatal opening, general anionic homoeostasis, and in economically valuable traits such as fruit flavour. Recent evidence has also shown that ALMT proteins can act as key molecular actors in GABA (γ-aminobutyric acid) signalling, the first evidence that GABA can act as a signal transducer in plants. PMID:27284052

  5. Aluminium and iron air pollution near an iron casting and aluminium foundry in Turin district (Italy).

    PubMed

    Polizzi, Salvatore; Ferrara, Mauro; Bugiani, Massimiliano; Barbero, Domenico; Baccolo, Tiziana

    2007-09-01

    This work reports the results of an environmental survey carried out in an industrial area in the Province of Turin: its main aim is to assess the levels of iron and aluminium in the outside air during the period from July to September to assess the influence of industrial activity (a cast-iron and aluminium foundry) which is interrupted during the month of August, on the level of metals present in the air. Conducting the analysis during this period of time made it possible to avoid the confounding effect of pollution due to domestic central heating. The measurements were taken from nine areas at different distances from the foundry in the area and according to the direction of the prevailing winds, as deduced from the historical data. The results of this survey show a statistically significant difference in iron and aluminium levels in the outside air in the geographic areas between the two main periods examined: during August (no foundry activity) v/s July-September (foundry activity). The values recorded are: Aluminium 0.4+/-0.45 microg/m(3) v/s 1.12+/-1.29 microg/m(3) (p<0.0001); Iron 0.95+/-0.56 microg/m(3) v/s 1.6+/-1.0 microg/m(3) (p<0.0001). There were no statistically significant differences between the nine sampling points from the point of view of the sampling sites, climate conditions and wind directions. We found no correlation with car traffic, in terms of the number of vehicles, and metals. The values of iron tended to be higher in the areas farther away from the foundry site in the areas located along the path of the prevailing winds.

  6. Thickness Evaluation of Aluminium Plate Using Pulsed Eddy Current Technique

    NASA Astrophysics Data System (ADS)

    Singh, Gurpartap; Bapat, Harsh Madhukar; Singh, Bhanu Pratap; Bandyopadhyay, Manojit; Puri, Rakesh Kumar; Badodkar, Deepak Narayanrao

    2013-10-01

    This paper describes a pulsed eddy current (PEC) based non-destructive testing system used for detection of thickness variation in aluminium plate. A giant magneto-resistive sensor has been used instead of pick up coil for detecting resultant magnetic field. The PEC response signals obtained from 1 to 5 mm thickness change in aluminium plate were investigated. Two time domain features, namely peak value and time to peak, of PEC response were used for extracting information about thickness variation in aluminium plate. The variation of peak value and time to peak with thickness was compared. A program was developed to display the thickness variation of the tested sample.

  7. Acidic deposition: decline in mobilization of toxic aluminium.

    PubMed

    Palmer, Sheila M; Driscoll, Charles T

    2002-05-16

    The mobilization of aluminium from acidic forest soils is arguably the most ecologically important consequence of acid deposition in the environment because of its adverse effects on soils, forest vegetation and surface water. Here we show that there has been a significant decline in the concentrations of aluminium species in soil solutions at medium-to-high elevations in a northern hardwood forest in the United States in response to decreasing acidic deposition. Streamwater aluminium concentrations have also fallen and, if this rate of recovery persists, will within 10 years no longer pose a threat to fish.

  8. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1963-02-26

    A brazing alloy which, in the molten state, is characterized by excellent wettability and flowability, said alloy being capable of forming a corrosion resistant brazed joint wherein at least one component of said joint is graphite and the other component is a corrosion resistant refractory metal, said alloy consisting essentially of 20 to 50 per cent by weight of gold, 20 to 50 per cent by weight of nickel, and 15 to 45 per cent by weight of molybdenum. (AEC)

  9. VANADIUM ALLOYS

    DOEpatents

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  10. On the electrochemical formation of Pu-Al alloys in molten LiCl-KCl

    NASA Astrophysics Data System (ADS)

    Mendes, E.; Malmbeck, R.; Nourry, C.; Souček, P.; Glatz, J.-P.

    2012-01-01

    Properties of Pu-Al alloys were investigated in connection with development of pyrochemical methods for reprocessing of spent nuclear fuel. Electroseparation techniques in molten LiCl-KCl are being developed in ITU to group-selectively recover actinides from the mixture with fission products. In the process, actinides are electrochemically reduced on solid aluminium cathodes, forming solid actinide-aluminium alloys. This article is focused on electro-chemical characterisation of Pu-Al alloys in molten LiCl-KCl, on electrodeposition of Pu on solid Al electrodes and on determination of chemical composition and structure of the formed alloys. Cyclic voltammetry and chronopotentiometry were used to study Pu-Al alloys in the temperature range 400-550 °C. Pu is reduced to metal in one reduction step Pu 3+/Pu 0 on an inert W electrode. On a reactive Al electrode, the reduction of Pu 3+ to Pu 0 occurs at a more positive potential due to formation of Pu-Al alloys. The open circuit potential technique was used to identify the alloys formed. Stable deposits were obtained by potentiostatic electrolyses of LiCl-KCl-PuCl 3 melts on Al plates. XRD and SEM-EDX analyses were used to characterise the alloys, which were composed mainly of PuAl 4 with some PuAl 3. In addition, the preparation of PuCl 3 containing salt by carbochlorination of PuO 2 is described.

  11. The Tungsten Inert GAS (TIG) Process of Welding Aluminium in Microgravity: Technical and Economic Considerations

    NASA Astrophysics Data System (ADS)

    Ferretti, S.; Amadori, K.; Boccalatte, A.; Alessandrini, M.; Freddi, A.; Persiani, F.; Poli, G.

    2002-01-01

    The UNIBO team composed of students and professors of the University of Bologna along with technicians and engineers from Alenia Space Division and Siad Italargon Division, took part in the 3rd Student Parabolic Flight Campaign of the European Space Agency in 2000. It won the student competition and went on to take part in the Professional Parabolic Flight Campaign of May 2001. The experiment focused on "dendritic growth in aluminium alloy weldings", and investigated topics related to the welding process of aluminium in microgravity. The purpose of the research is to optimise the process and to define the areas of interest that could be improved by new conceptual designs. The team performed accurate tests in microgravity to determine which phenomena have the greatest impact on the quality of the weldings with respect to penetration, surface roughness and the microstructures that are formed during the solidification. Various parameters were considered in the economic-technical optimisation, such as the type of electrode and its tip angle. Ground and space tests have determined the optimum chemical composition of the electrodes to offer longest life while maintaining the shape of the point. Additionally, the power consumption has been optimised; this offers opportunities for promoting the product to the customer as well as being environmentally friendly. Tests performed on the Al-Li alloys showed a significant influence of some physical phenomena such as the Marangoni effect and thermal diffusion; predictions have been made on the basis of observations of the thermal flux seen in the stereophotos. Space transportation today is a key element in the construction of space stations and future planetary bases, because the volumes available for launch to space are directly related to the payload capacity of rockets or the Space Shuttle. The research performed gives engineers the opportunity to consider completely new concepts for designing structures for space applications

  12. A Study of Al-Zn-Sn Alloy Sacrificial Anode Cathodic Protection Requirements for Structure Used In Seawater

    SciTech Connect

    Kamarudin, Siti Radiah Mohd; Daud, Muhamad; Sattar, Shariff; Daud, Abd. Razak

    2010-01-05

    The corrosion of aluminium (Al) alloys in seawater was investigated using potentiodynamic technique, complemented by Scanning Electron Microscopy (SEM), EDAX and XRD. SEM was used out to characterize the corroded surface and to observe the extent of corrosion attack on the Al alloys tested in seawater. EDAX analysis was used to identify elements present on the specimen surface. Where else XRD was to identify phase appearance. The results indicate that zinc (Zn), stanum (Sn) and copper (Cu) as alloying elements enhance corrosion behaviour of the aluminium in seawater by shifting the potential to a more negative value. In the presence of those elements, the Al alloys becomes more active, having potential of more than -1.0 V{sub SCE} and showed active corrosion behaviour.

  13. Microstructure Analysis on 6061 Aluminum Alloy after Casting and Diffuses Annealing Process

    NASA Astrophysics Data System (ADS)

    Wang, H. Q.; Sun, W. L.; Xing, Y. Q.

    One factory using semi-continuous casting process produce the ф200×6000 mm 6061 aluminium alloy barstock, and then rotary forged for car wheels. 6061 distorting aluminium alloy is an forged aluminum alloy, and mainly containing Mg, Si, Cu and other alloying elements. The main strengthening phase is Mg2Si, and also has few phase of (FeMn) 3Si2Al15. In order to eliminate the segregation and separation which present in the crystal boundary, and make the distortion to be uniform, and does not present ear and fracture defects after the forging. So the 6061 distorting aluminium alloy adopt the diffusion annealing heat treatment before the forging process.According to the current conditions, we use the diffusion annealing which have the different heating temperature and different holding time.The best process we can obtain from the test which can improve the production efficiency and reduce the material waste, improve the mechanical properties, and eliminate the overheated film on the surface.Then,we using OM,SEM and EDS to analyse the microstructure and the chemical composition of compound between the surface and centre. The result shows that the amount of segregation were different in the surface and in the center, and the different diffusion annealing can cause the phase change in the surface and the center.

  14. The management of Frey's syndrome with aluminium chloride hexahydrate antiperspirant.

    PubMed Central

    Black, M. J.; Gunn, A.

    1990-01-01

    Nine patients suffering from gustatory sweating (Frey's syndrome) following parotidectomy have been treated by topical applications of aluminium chloride hexahydrate. Treatment has successfully controlled gustatory sweating using application intervals varying from 1 to 50 days. Images Figure 1 PMID:2301903

  15. Aluminium leaching from red mud by filamentous fungi.

    PubMed

    Urík, Martin; Bujdoš, Marek; Milová-Žiaková, Barbora; Mikušová, Petra; Slovák, Marek; Matúš, Peter

    2015-11-01

    This contribution investigates the efficient and environmentally friendly aluminium leaching from red mud (bauxite residue) by 17 species of filamentous fungi. Bioleaching experiments were examined in batch cultures with the red mud in static, 7-day cultivation. The most efficient fungal strains in aluminium bioleaching were Penicillium crustosum G-140 and Aspergillus niger G-10. The A. niger G-10 strain was capable to extract up to approximately 141 mg·L(-1) of aluminium from 0.2 g dry weight red mud. Chemical leaching with organic acids mixture, prepared according to A. niger G-10 strain's respective fungal excretion during cultivation, proved that organic acids significantly contribute to aluminium solubilization from red mud.

  16. Aluminium assay and evaluation of the local reaction at several time points after intramuscular administration of aluminium containing vaccines in the Cynomolgus monkey.

    PubMed

    Verdier, François; Burnett, Roger; Michelet-Habchi, Claire; Moretto, Philippe; Fievet-Groyne, Françoise; Sauzeat, Elisabeth

    2005-02-01

    Aluminium hydroxide and aluminium phosphate have been widely used as vaccine adjuvants with a good safety record for several decades. The recent observation in human deltoid muscle of macrophage aggregates containing aluminium hydroxide spicules and termed Macrophagic Myofasciitis (MMF) has encouraged research on aluminium salts. This study was conducted in order to further investigate the clearance of aluminium at the vaccine injection site and the features of induced histopathological lesions. Two groups of 12 monkeys were immunised in the quadriceps muscle with Diphtheria-Tetanus vaccines, which were adjuvanted with either aluminium hydroxide or aluminium phosphate. Three, six or twelve months after vaccination, four monkeys from each group were sacrificed and histopathological examination and aluminium assays were performed on quadriceps muscle sections. Histopathological lesions, similar to the MMF described in humans, were observed and were still present 3 months after aluminium phosphate and 12 months after aluminium hydroxide adjuvanted vaccine administration. An increase in aluminium concentration, more marked in the area of the lesions, was also observed at the 3- and 6-month time points. These findings were localised at the injection site and no similar changes were observed in the distal or proximal muscle fragments. We conclude from this study that aluminium adjuvanted vaccines administered by the intramuscular route trigger histopathological changes restricted to the area around the injection site which persist for several months but are not associated with abnormal clinical signs. PMID:15661384

  17. URANIUM ALLOYS

    DOEpatents

    Seybolt, A.U.

    1958-04-15

    Uranium alloys containing from 0.1 to 10% by weight, but preferably at least 5%, of either zirconium, niobium, or molybdenum exhibit highly desirable nuclear and structural properties which may be improved by heating the alloy to about 900 d C for an extended period of time and then rapidly quenching it.

  18. ZIRCONIUM ALLOY

    DOEpatents

    Wilhelm, H.A.; Ames, D.P.

    1959-02-01

    A binary zirconiuin--antimony alloy is presented which is corrosion resistant and hard containing from 0.07% to 1.6% by weight of Sb. The alloys have good corrosion resistance and are useful in building equipment for the chemical industry.

  19. Nonswelling alloy

    DOEpatents

    Harkness, S.D.

    1975-12-23

    An aluminum alloy containing one weight percent copper has been found to be resistant to void formation and thus is useful in all nuclear applications which currently use aluminum or other aluminum alloys in reactor positions which are subjected to high neutron doses.

  20. Role of magnesium in alleviation of aluminium toxicity in plants.

    PubMed

    Bose, Jayakumar; Babourina, Olga; Rengel, Zed

    2011-04-01

    Magnesium is pivotal for activating a large number of enzymes; hence, magnesium plays an important role in numerous physiological and biochemical processes affecting plant growth and development. Magnesium can also ameliorate aluminium phytotoxicity, but literature reports on the dynamics of magnesium homeostasis upon exposure to aluminium are rare. Herein existing knowledge on the magnesium transport mechanisms and homeostasis maintenance in plant cells is critically reviewed. Even though overexpression of magnesium transporters can alleviate aluminium toxicity in plants, the mechanisms governing such alleviation remain obscure. Possible magnesium-dependent mechanisms include (i) better carbon partitioning from shoots to roots; (ii) increased synthesis and exudation of organic acid anions; (iii) enhanced acid phosphatase activity; (iv) maintenance of proton-ATPase activity and cytoplasmic pH regulation; (v) protection against an aluminium-induced cytosolic calcium increase; and (vi) protection against reactive oxygen species. Future research should concentrate on assessing aluminium toxicity and tolerance in plants with overexpressed or antisense magnesium transporters to increase understanding of the aluminium-magnesium interaction.

  1. The binding, transport and fate of aluminium in biological cells.

    PubMed

    Exley, Christopher; Mold, Matthew J

    2015-04-01

    Aluminium is the most abundant metal in the Earth's crust and yet, paradoxically, it has no known biological function. Aluminium is biochemically reactive, it is simply that it is not required for any essential process in extant biota. There is evidence neither of element-specific nor evolutionarily conserved aluminium biochemistry. This means that there are no ligands or chaperones which are specific to its transport, there are no transporters or channels to selectively facilitate its passage across membranes, there are no intracellular storage proteins to aid its cellular homeostasis and there are no pathways which evolved to enable the metabolism and excretion of aluminium. Of course, aluminium is found in every compartment of every cell of every organism, from virus through to Man. Herein we have investigated each of the 'silent' pathways and metabolic events which together constitute a form of aluminium homeostasis in biota, identifying and evaluating as far as is possible what is known and, equally importantly, what is unknown about its uptake, transport, storage and excretion.

  2. Stability properties of tin-oxide-coated aluminium reflectors

    NASA Astrophysics Data System (ADS)

    Roos, Arne; Hedenqvist, Per

    1990-08-01

    The chemical and mechanical stability of tin oxide coated aluminium reflectors have been investigated. The tin oxide has been applied with the pyrolytic spray technique which results in a hard crystalline coating. Tin oxide is a wide bandgap semiconductor and is transparent in the visible part of the spectrum. The visual appearance of tin oxide coated aluminium is therefore similar to the uncoated metal. Interference effects can give a slightly coloured appearance, and owing to the higher refractive index and extinction coefficient of the tin oxide the reflectance is lower than for an anodized aluminium surface. The tin oxide was applied both on electropolished aluminium and on evaporated aluminium films on glass. In both cases an improved resistance both to alcaline and acid solutions was noted. It was found that the chemical stability was better than for an anodized surface. The mechanical stability of the evaporated film was considerably improved. The electropolished samples were also characterized with respect to film hardness and resistance to erosive and abrasive wear. The hardness of the tin oxide was found to be higher than that of the anodized layer while the opposite relation applied for the erosive wear resistance. The abrasive wear resistance was about equal for tin oxide coated and anodized aluminium.

  3. A mechanism for acute aluminium toxicity in fish.

    PubMed

    Exley, C; Chappell, J S; Birchall, J D

    1991-08-01

    Aluminium is acutely toxic to fish in acid waters. The gill is the principal target organ and death is due to a combination of ionoregulatory, osmoregulatory and respiratory dysfunction. The toxic mechanism has hitherto received little direct consideration and is unknown. In this paper the mechanism of acute aluminium toxicity is approached from a chemical perspective. Symptomatic evidence of toxicity is taken from the literature and combined with our own research to elucidate a biochemically sound model to describe a possible mechanism of acute aluminium toxicity in fish. The proposed model delineates the chemical conditions immediately adjacent to the gill surface and emphasizes their importance in aluminium's toxic mode of action. The mechanism is shown to be bipartite. Aluminium binding to functional groups both apically located at the gill surface and intracellularly located within lamellar epithelial cells disrupts the barrier properties of the gill epithelium. The concomitant iono- and osmoregulatory dysfunction results in accelerated cell necrosis, sloughing and death of the fish. The mechanism of epithelial cell death is proposed as a general mechanism of aluminium-induced accelerated cell death.

  4. Synthesis of nanowires and nanoparticles of cubic aluminium nitride

    NASA Astrophysics Data System (ADS)

    Balasubramanian, C.; Godbole, V. P.; Rohatgi, V. K.; Das, A. K.; Bhoraskar, S. V.

    2004-03-01

    Nanostructures of cubic aluminium nitride were synthesized by DC arc-plasma-induced melting of aluminium in a nitrogen-argon ambient. The material flux ejected from the molten aluminium surface was found to react with nitrogen under highly non-equilibrium conditions and subsequently condense on a water-cooled surface to yield a mixture of nanowires and nanoparticles of crystalline cubic aluminium nitride. Both x-ray diffraction and electron diffraction measurements revealed that the as-synthesized nitrides adopted the cubic phase. Fourier transform infrared spectroscopy was used to understand the bonding configuration. Microstructural features of the synthesized material were best studied by transmission electron microscopy. From these analyses cubic aluminium nitride was found to be the dominating phase for both nanowires and nanoparticles synthesized at low currents. The typical particle size distribution was found to range over 15-80 nm, whereas the wires varied from 30 to 100 nm in diameter and 500 to 700 nm in length, depending upon the process parameters such as arc current and the nitrogen pressure. The reaction products inside the plasma zone were also obtained theoretically by minimization of free energy and the favourable zone temperature necessary for the formation of aluminium nitride was found to be {\\sim } 6000 K. Results are discussed in view of the highly non-equilibrium conditions that prevail during the arc-plasma synthesis.

  5. CHIP MORPHOLOGY AND HOLE SURFACE TEXTURE IN THE DRILLING OF CAST ALUMINUM ALLOYS. (R825370C057)

    EPA Science Inventory

    The effects of cutting fluid and other process variables on chip morphology when drilling cast aluminium alloys are investigated. The effects of workpiece material, speed, feed, hole depth, cutting-fluid presence and percentage oil concentration, workpiece temperature, drill t...

  6. High-rate aluminium yolk-shell nanoparticle anode for Li-ion battery with long cycle life and ultrahigh capacity.

    PubMed

    Li, Sa; Niu, Junjie; Zhao, Yu Cheng; So, Kang Pyo; Wang, Chao; Wang, Chang An; Li, Ju

    2015-01-01

    Alloy-type anodes such as silicon and tin are gaining popularity in rechargeable Li-ion batteries, but their rate/cycling capabilities should be improved. Here by making yolk-shell nanocomposite of aluminium core (30 nm in diameter) and TiO2 shell (∼3 nm in thickness), with a tunable interspace, we achieve 10 C charge/discharge rate with reversible capacity exceeding 650 mAh g(-1) after 500 cycles, with a 3 mg cm(-2) loading. At 1 C, the capacity is approximately 1,200 mAh g(-1) after 500 cycles. Our one-pot synthesis route is simple and industrially scalable. This result may reverse the lagging status of aluminium among high-theoretical-capacity anodes. PMID:26243004

  7. High-rate aluminium yolk-shell nanoparticle anode for Li-ion battery with long cycle life and ultrahigh capacity.

    PubMed

    Li, Sa; Niu, Junjie; Zhao, Yu Cheng; So, Kang Pyo; Wang, Chao; Wang, Chang An; Li, Ju

    2015-08-05

    Alloy-type anodes such as silicon and tin are gaining popularity in rechargeable Li-ion batteries, but their rate/cycling capabilities should be improved. Here by making yolk-shell nanocomposite of aluminium core (30 nm in diameter) and TiO2 shell (∼3 nm in thickness), with a tunable interspace, we achieve 10 C charge/discharge rate with reversible capacity exceeding 650 mAh g(-1) after 500 cycles, with a 3 mg cm(-2) loading. At 1 C, the capacity is approximately 1,200 mAh g(-1) after 500 cycles. Our one-pot synthesis route is simple and industrially scalable. This result may reverse the lagging status of aluminium among high-theoretical-capacity anodes.

  8. High-rate aluminium yolk-shell nanoparticle anode for Li-ion battery with long cycle life and ultrahigh capacity

    PubMed Central

    Li, Sa; Niu, Junjie; Zhao, Yu Cheng; So, Kang Pyo; Wang, Chao; Wang, Chang An; Li, Ju

    2015-01-01

    Alloy-type anodes such as silicon and tin are gaining popularity in rechargeable Li-ion batteries, but their rate/cycling capabilities should be improved. Here by making yolk-shell nanocomposite of aluminium core (30 nm in diameter) and TiO2 shell (∼3 nm in thickness), with a tunable interspace, we achieve 10 C charge/discharge rate with reversible capacity exceeding 650 mAh g−1 after 500 cycles, with a 3 mg cm−2 loading. At 1 C, the capacity is approximately 1,200 mAh g−1 after 500 cycles. Our one-pot synthesis route is simple and industrially scalable. This result may reverse the lagging status of aluminium among high-theoretical-capacity anodes. PMID:26243004

  9. Aluminium content of some foods and food products in the USA, with aluminium food additives.

    PubMed

    Saiyed, Salim M; Yokel, Robert A

    2005-03-01

    The primary objective was to determine the aluminium (Al) content of selected foods and food products in the USA which contain Al as an approved food additive. Intake of Al from the labeled serving size of each food product was calculated. The samples were acid or base digested and analysed for Al using electrothermal atomic absorption spectrometry. Quality control (QC) samples, with matrices matching the samples, were generated and used to verify the Al determinations. Food product Al content ranged from <1-27,000 mg kg(-1). Cheese in a serving of frozen pizzas had up to 14 mg of Al, from basic sodium aluminium phosphate; whereas the same amount of cheese in a ready-to-eat restaurant pizza provided 0.03-0.09 mg. Many single serving packets of non-dairy creamer had approximately 50-600 mg Al kg(-1) as sodium aluminosilicate, providing up to 1.5 mg Al per serving. Many single serving packets of salt also had sodium aluminosilicate as an additive, but the Al content was less than in single-serving non-dairy creamer packets. Acidic sodium aluminium phosphate was present in many food products, pancakes and waffles. Baking powder, some pancake/waffle mixes and frozen products, and ready-to-eat pancakes provided the most Al of the foods tested; up to 180 mg/serving. Many products provide a significant amount of Al compared to the typical intake of 3-12 mg/day reported from dietary Al studies conducted in many countries.

  10. PLUTONIUM ALLOYS

    DOEpatents

    Chynoweth, W.

    1959-06-16

    The preparation of low-melting-point plutonium alloys is described. In a MgO crucible Pu is placed on top of the lighter alloying metal (Fe, Co, or Ni) and the temperature raised to 1000 or 1200 deg C. Upon cooling, the alloy slug is broke out of the crucible. With 14 at. % Ni the m.p. is 465 deg C; with 9.5 at. % Fe the m.p. is 410 deg C; and with 12.0 at. % Co the m.p. is 405 deg C. (T.R.H.) l6262 l6263 ((((((((Abstract unscannable))))))))

  11. Accumulation and toxicity of aluminium-contaminated food in the freshwater crayfish, Pacifastacus leniusculus.

    PubMed

    Woodburn, Katie; Walton, Rachel; McCrohan, Catherine; White, Keith

    2011-10-01

    The accumulation and toxicity of aluminium in freshwater organisms have primarily been examined following aqueous exposure. This study investigated the uptake, excretion and toxicity of aluminium when presented as aluminium-contaminated food. Adult Pacifastacus leniusculus were fed control (3 μg aluminium/g) or aluminium-spiked pellets (420 μg aluminium/g) over 28 days. Half the crayfish in each group were then killed and the remainder fed control pellets for a further 10 days (clearance period). Concentrations of aluminium plus the essential metals calcium, copper, potassium and sodium were measured in the gill, hepatopancreas, flexor muscle, antennal gland (kidney) and haemolymph. Histopathological analysis of tissue damage and sub-cellular distribution of aluminium were examined in the hepatopancreas. Haemocyte number and protein concentration in the haemolymph were analysed as indicators of toxicity. The hepatopancreas of aluminium-fed crayfish contained significantly more aluminium than controls on days 28 and 38, and this amount was positively correlated with the amount ingested. More than 50% of the aluminium in the hepatopancreas of aluminium-fed crayfish was located in sub-cellular fractions thought to be involved in metal detoxification. Aluminium concentrations were also high in the antennal glands of aluminium-fed crayfish suggesting that some of the aluminium lost from the hepatopancreas is excreted. Aluminium exposure via contaminated food caused inflammation in the hepatopancreas but did not affect the number of circulating haemocytes, haemolymph ion concentrations or protein levels. In conclusion, crayfish accumulate, store and excrete aluminium from contaminated food with only localised toxicity.

  12. Aluminium-related osteodystrophy and desferrioxamine treatment: role of phosphorus.

    PubMed

    Jorgetti, V; Soeiro, N M; Mendes, V; Pereira, R C; Crivellari, M E; Coutris, G; Borelli, A; Leite, M O; Nussenzweig, I; Marcondes, M

    1994-01-01

    We investigated (1) the prevalence of aluminium overload among 96 patients with symptomatic bone disease haemodialysed from 1987 to 1989 in the Sao Paulo area, Brazil; (2) the effect of 6 months desferrioxamine (DFO) treatment (1-2g/week). All patients underwent a first bone biopsy. Aluminium overload (extent of stainable bone aluminium more than 20% trabecular surface) was observed in 74 of 96 patients. Forty overloaded patients were divided into patients with high bone formation rate (BFR) (group 1; n = 17) and patients with low BFR (group 2; n = 23), and had a second biopsy after DFO therapy. In both groups aluminium surface was reduced after treatment (P < 0.001), osteoblast surface (P < 0.02-P < 0.01) and plasma parathyroid hormone (iPTH) (P < 0.01) increased. In group 1 BFR remained high. In group 2 BFR remained low in 16 patients (2a) and increased in seven (P < 0.02) (2b). In group 2a plasma phosphorus was below that in group 2b patients, before (P < 0.03) and after (P < 0.01) DFO. The histological features of group 2a patients resembled hypophosphataemic osteomalacia, those of group 2b patients aluminium osteodystrophy. These data show a high prevalence of aluminium overload in Brazilian patients. Low-dose DFO therapy was safe, decreased bone pain, prevented fractures, and reduced stainable bone aluminium. Bone lesions only partially improved, suggesting that low phosphorus intake and/or plasma calcitriol concentrations may have prevented improvement of bone formation and mineralization.

  13. Elevated urinary excretion of aluminium and iron in multiple sclerosis.

    PubMed

    Exley, Christopher; Mamutse, Godwin; Korchazhkina, Olga; Pye, Eleanor; Strekopytov, Stanislav; Polwart, Anthony; Hawkins, Clive

    2006-10-01

    Multiple sclerosis (MS) is a chronic, immune-mediated, demyelinating disease of the central nervous system of as yet unknown aetiology. A consensus of opinion has suggested that the disorder is the result of an interplay between environmental factors and susceptibility genes. We have used a battery of analytical techniques to determine if the urinary excretion of i) markers of oxidative damage; ii) iron and iii) the environmental toxin aluminium and its antagonist, silicon, are altered in relapsing-remitting (RRMS) and secondary progressive MS (SPMS). Urinary concentrations of oxidative biomarkers, MDA and TBARS, were not found to be useful indicators of inflammatory disease in MS. However, urinary concentrations of another potential marker for inflammation and oxidative stress, iron, were significantly increased in SPMS (P<0.01) and insignificantly increased in RRMS (P>0.05). Urinary concentrations of aluminium were also significantly increased in RRMS (P<0.001) and SPMS (P <0.05) such that the levels of aluminium excretion in the former were similar to those observed in individuals undergoing metal chelation therapy. The excretion of silicon was lower in MS and significantly so in SPMS (P<0.05). Increased excretion of iron in urine supported a role for iron dysmetabolism in MS. Levels of urinary aluminium excretion similar to those seen in aluminium intoxication suggested that aluminium may be a hitherto unrecognized environmental factor associated with the aetiology of MS. If aluminium is involved in MS then an increased dietary intake of its natural antagonist, silicon, might be a therapeutic option.

  14. Prediction of Ductile Failure in the Stretch-Forming of AA2024 Sheets

    SciTech Connect

    Vallellano, C.; Guzman, C.; Garcia-Lomas, F. J.

    2007-05-17

    A number of ductile failure criteria are nowadays being used to predict the formability of aluminium alloy sheets. Generally speaking, integral criteria (e.g. those proposed by Cockcroft and Latham, Brozzo et al., Oyane et al Chaouadi et al., etc.) have been probed to work well when the principal strains are of opposite sign, i.e. in the left side of the Forming Limit Diagram (FLD). However, when tensile biaxial strains are present, as occurs in stretch-forming practice, their predictions are usually very poor and even non-conservatives. As an alternative, local criteria, such as the classical Tresca's and Bressan and Williams' criteria, have demonstrated a good capability to predict the failure in some automotive aluminum alloys under stretching. The present work analyses experimentally and numerically the failure in AA2024-T3 sheets subjected to biaxial stretching. A series of out-of-plane stretching tests have been simulated using ABAQUS. The experimental and the numerical FLD for different failure criteria are compared. The influence on the failure of the hydrostatic pressure and the normal stress to the fracture plane is also discussed.

  15. Grain refinement in a AlZnMgCuTi alloy by intensive melt shearing: A multi-step nucleation mechanism

    NASA Astrophysics Data System (ADS)

    Li, H. T.; Xia, M.; Jarry, Ph.; Scamans, G. M.; Fan, Z.

    2011-01-01

    Direct chill (DC) cast ingots of wrought Al alloys conventionally require the deliberate addition of a grain refiner to provide a uniform as-cast microstructure for the optimisation of both mechanical properties and processability. Grain refiner additions have been in widespread industrial use for more than half a century. Intensive melt shearing can provide grain refinement without the need for a specific grain refiner addition for both magnesium and aluminium based alloys. In this paper we present experimental evidence of the grain refinement in an experimental wrought aluminium alloy achieved by intensive melt shearing in the liquid state prior to solidification. The mechanisms for high shear induced grain refinement are correlated with the evolution of oxides in alloys. The oxides present in liquid aluminium alloys, normally as oxide films and clusters, can be effectively dispersed by intensive shearing and then provide effective sites for the heterogeneous nucleation of Al 3Ti phase. As a result, Al 3Ti particles with a narrower size distribution and hence improved efficiency as active nucleation sites of α-aluminium grains are responsible for the achieved significant grain refinement. This is termed a multi-step nucleation mechanism.

  16. The influence of laser alloying on the structure and mechanical properties of AlMg5Si2Mn surface layers

    NASA Astrophysics Data System (ADS)

    Pakieła, W.; Tański, T.; Brytan, Z.; Labisz, K.

    2016-04-01

    The goal of this paper was focused on investigation of microstructure and properties of surface layer produced during laser surface treatment of aluminium alloy by high-power fibre laser. The performed laser treatment involves remelting and feeding of Inconel 625 powder into the aluminium surface. As a base metal was used aluminium alloy AlMg5Si2Mn. The Inconel powder was injected into the melt pool and delivered by a vacuum feeder at a constant rate of 4.5 g/min. The size of Inconel alloying powder was in the range 60-130 µm. In order to remelt the aluminium alloy surface, the fibre laser of 3 kW laser beam power has been used. The linear laser scan rate of the beam was set 0.5 m/min. Based on performed investigations, it was possible to obtain the layer consisting of heat-affected zone, transition zone and remelted zone, without cracks and defects having much higher hardness value compared to the non-alloyed material.

  17. Role of phytohormones in aluminium rhizotoxicity.

    PubMed

    Kopittke, Peter M

    2016-10-01

    Elevated concentrations of soluble aluminium (Al) reduce root growth in acid soils, but much remains unknown regarding the toxicity of this Al as well as the mechanisms by which plants respond. This review examines changes in phytohormones in Al-stressed plants. Al often results in a rapid 'burst' of ethylene in root apical tissues within 15-30 min, with this regulating an increase in auxin. This production of ethylene and auxin seems to be a component of a plant-response to toxic Al, resulting in cell wall modification or regulation of organic acid release. There is also evidence of a role of auxin in the expression of Al toxicity itself, with Al decreasing basipetal transport of auxin, thereby potentially decreasing wall loosening as required for elongation. Increasingly, changes in abscisic acid in root apices also seem to be involved in plant-responses to toxic Al. Changes in cytokinins, gibberellins and jasmonates following exposure to Al are also examined, although little information is available. Finally, although not a phytohormone, concentrations of nitric oxide change rapidly in Al-exposed tissues. The information presented in this review will assist in focusing future research efforts in examining the importance of phytohormones in plant tissues exposed to toxic levels of Al. PMID:27352002

  18. A systematic review of aluminium phosphide poisoning.

    PubMed

    Mehrpour, Omid; Jafarzadeh, Mostafa; Abdollahi, Mohammad

    2012-03-01

    Every year, about 300,000 people die because of pesticide poisoning worldwide. The most common pesticide agents are organophosphates and phosphides, aluminium phosphide (AlP) in particular. AlP is known as a suicide poison that can easily be bought and has no effective antidote. Its toxicity results from the release of phosphine gas as the tablet gets into contact with moisture. Phosphine gas primarily affects the heart, lungs, gastrointestinal tract, and kidneys. Poisoning signs and symptoms include nausea, vomiting, restlessness, abdominal pain, palpitation, refractory shock, cardiac arrhythmias, pulmonary oedema, dyspnoea, cyanosis, and sensory alterations. Diagnosis is based on clinical suspicion, positive silver nitrate paper test to phosphine, and gastric aspirate and viscera biochemistry. Treatment includes early gastric lavage with potassium permanganate or a combination with coconut oil and sodium bicarbonate, administration of charcoal, and palliative care. Specific therapy includes intravenous magnesium sulphate and oral coconut oil. Moreover, acidosis can be treated with early intravenous administration of sodium bicarbonate, cardiogenic shock with fluid, vasopresor, and refractory cardiogenic shock with intra-aortic baloon pump or digoxin. Trimetazidine may also have a useful role in the treatment, because it can stop ventricular ectopic beats and bigeminy and preserve oxidative metabolism. This article reviews the epidemiological, toxicological, and clinical/pathological aspects of AlP poisoning and its management.

  19. Fuzzy Multicriteria Ranking of Aluminium Coating Methods

    NASA Astrophysics Data System (ADS)

    Batzias, A. F.

    2007-12-01

    This work deals with multicriteria ranking of aluminium coating methods. The alternatives used are: sulfuric acid anodization, A1; oxalic acid anodization, A2; chromic acid anodization, A3; phosphoric acid anodization, A4; integral color anodizing, A5; chemical conversion coating, A6; electrostatic powder deposition, A7. The criteria used are: cost of production, f1; environmental friendliness of production process, f2; appearance (texture), f3; reflectivity, f4; response to coloring, f5; corrosion resistance, f6; abrasion resistance, f7; fatigue resistance, f8. Five experts coming from relevant industrial units set grades to the criteria vector and the preference matrix according to a properly modified Delphi method. Sensitivity analysis of the ranked first alternative A1 against the `second best', which was A3 at low and A7 at high resolution levels proved that the solution is robust. The dependence of anodized products quality on upstream processes is presented and the impact of energy price increase on industrial cost is discussed.

  20. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  1. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  2. Up-regulation in the expression of renin gene by the influence of aluminium.

    PubMed

    Ezomo, Ojeiru F; Matsushima, Fumiko; Meshitsuka, Shunsuke

    2009-11-01

    The excretion of aluminium in urine was significantly increased after intake of analgesics containing aluminium, confirming increased absorption and hence exposure to aluminium with such medication. The effect of aluminium on the kidney was further investigated by study of gene expression in mice. After a single dose of aluminium, an up-regulation of renin gene was found by DNA sequencing of the products of differential display analysis. The up-regulation of renin was confirmed by reverse transcription-polymerase chain reaction (RT-PCR) and Western blotting experiments in the dose dependent treatments and the time course observation after aluminium citrate injection. The up-regulation of the renin expression by aluminium is a strong indication of the influence of aluminium on the renin-angiotensin-aldosterone-system, resulting in possible induction of essential hypertension.

  3. Corrosion of aluminium metal in OPC- and CAC-based cement matrices

    SciTech Connect

    Kinoshita, Hajime; Swift, Paul; Utton, Claire; Carro-Mateo, Beatriz; Collier, Nick; Milestone, Neil

    2013-08-15

    Corrosion of aluminium metal in ordinary Portland cement (OPC) based pastes produces hydrogen gas and expansive reaction products causing problems for the encapsulation of aluminium containing nuclear wastes. Although corrosion of aluminium in cements has been long known, the extent of aluminium corrosion in the cement matrices and effects of such reaction on the cement phases are not well established. The present study investigates the corrosion reaction of aluminium in OPC, OPC-blast furnace slag (BFS) and calcium aluminate cement (CAC) based systems. The total amount of aluminium able to corrode in an OPC and 4:1 BFS:OPC system was determined, and the correlation between the amount of calcium hydroxide in the system and the reaction of aluminium obtained. It was also shown that a CAC-based system could offer a potential matrix to incorporate aluminium metal with a further reduction of pH by introduction of phosphate, producing a calcium phosphate cement.

  4. Segregation phenomena at growing alumina/alloy interfaces

    SciTech Connect

    Hou, Peggy Y.

    2005-03-30

    The chemistry and structure at the scale/alloy interface are important factors governing scale adhesion. The chemical changes can occur from segregation of impurities in the alloy, such as sulphur and carbon, or alloying elements such as chromium, aluminium and reactive elements. This paper reviews studies of the changes of interfacial composition with oxidation time for Al{sub 2}O{sub 3} formed on several model alumina-forming alloys, and tries to relate that to the interfacial strength. Results show that sulphur segregation to oxide/metal interfaces can indeed occur, but the type and amount of segregants at the interface depend on the alloy composition and the interface structure. Co-segregation of impurities with alloying elements can also occur, resulting in multi-layer segregants at the interface. Sulphur-containing interfaces are indeed weaker, but the major role of sulphur is to enhance interfacial void formation. Reactive elements in the alloy not only gather sulfur but also exert an additional positive effect on scale adhesion.

  5. Formability Analysis of Magnesium Alloy Sheet Bulging Using FE Simulation

    NASA Astrophysics Data System (ADS)

    Mac Donald, B. J.; Hunt, D.; Yoshihara, S.; Manabe, K.

    2007-05-01

    There is currently much focus on the application of magnesium alloys to automotive structural components. This has arisen due to the positive environmental aspects associated with use of magnesium alloys such as weight reduction and recycling potential. In recent years many researchers have focused on the application of various forming processes to magnesium alloys. Magnesium alloys would seem highly suitable for sheet forming due to high N and r values, however, in application their formability has been inferior to, for example, aluminium alloys. It has thus been concluded that, when dealing with magnesium alloys, it is difficult to predict formability based on material properties. In order to improve formability and forming accuracy when using Mg alloys it is necessary to build a database and inference system which could decide the optimal forming parameters for complex automotive components. Currently not enough data is available to build such a database due to the limited number of studies available in literature. In this study an experimental analysis of hemispherical bulge forming at elevated temperature was undertaken in order to evaluate formability and hence build a database for forming process design. A finite element model based on the experiment has been built and validated against the experimental results. A ductile failure criterion has been integrated with the FE model and is used to predict the onset of failure. This paper discusses the development and validation of the finite element model with the ductile failure criterion and presents results from the experimental tests and FE simulations.

  6. Online monitoring of aluminium in drinking water with fluorimetric detection.

    PubMed

    Alonso-Mateos, A; Almendral-Parra, M J; Curto-Serrano, Y; Rodríguez-Martín, F J

    2008-01-01

    We report a procedure for the online monitoring of aluminium in drinking water by flow injection analysis. The reaction used is the formation of a complex with morin. Under the working conditions, this can be accomplished in an ethanol-rich hydroalcoholic medium, which modifies the fluorescent characteristics of the complex, allowing the determination of aluminium concentrations higher than 3.1 microgl(-1), with a linear application range between 2 and 250 microgl(-1), an R.S.D. of 2.3% (n=10, 120 microgl(-1)) and a sampling frequency of 90 h(-1). The method can thus be considered one of the most sensitive and fastest for the continuous determination of aluminium. In the presence of anionic surfactants, the sensitivity of the determination is increased. In this form, aluminium is detected at concentrations higher than 2.8 microgl(-1), with a linear application range of 2-50 microgl(-1). The procedure was applied to the analysis of aluminium in drinking, river, and underground water. Under the proposed working conditions, only Fe(III), fluoride and phosphates interfere. The interference of Fe(III) can be avoided with hydroxylamine and that of phosphates and polyphosphates by acid digestion of the samples.

  7. In situ observation and analysis of ultrasonic capillary effect in molten aluminium.

    PubMed

    Tzanakis, I; Xu, W W; Eskin, D G; Lee, P D; Kotsovinos, N

    2015-11-01

    An in situ synchrotron radiographic study of a molten Al-10 wt% Cu alloy under the influence of an external ultrasonic field was carried out using the Diamond-Manchester Branchline pink X-ray imaging at the Diamond Light Source in UK. A bespoke test rig was used, consisting of an acoustic transducer with a titanium sonotrode coupled with a PID-controlled resistance furnace. An ultrasonic frequency of 30 kHz, with a peak to peak amplitude at 140 microns, was used, producing a pressure output of 16.9 MPa at the radiation surface of the 1-mm diameter sonotrode. This allowed quantification of not only the cavitation bubble formation and collapse, but there was also evidence of the previously hypothesised ultrasonic capillary effect (UCE), providing the first direct observations of this phenomenon in a molten metallic alloy. This was achieved by quantifying the re-filling of a pre-existing groove in the shape of a tube (which acted as a micro-capillary channel) formed by the oxide envelope of the liquid sample. Analytical solutions of the flow suggest that the filling process, which took place in very small timescales, was related to micro-jetting from the collapsing cavitation bubbles. In addition, a secondary mechanism of liquid penetration through the groove, which is related with the density distribution of the oxides inside the groove, and practically to the filtration of aluminium melt from oxides, was revealed. The observation of the almost instantaneous re-filling of a micro-capillary channel with the metallic melt supports the hypothesised sono-capillary effect in technologically important liquids other than water, like metallic alloys with substantially higher surface tension and density. PMID:26186822

  8. Effects on the nervous system in different groups of workers exposed to aluminium

    PubMed Central

    Iregren, A; Sjogren, B; Gustafsson, K; Hagman, M; Nylen, L; Frech, W; Andersson, M; Ljunggren, K; Wennberg, A

    2001-01-01

    OBJECTIVE—To investigate possible neurotoxic effects in groups of aluminium pot room and foundry workers, aluminium welders, and a small group of workers exposed to aluminium in the production of flake powder.
METHODS—Exposure to aluminium was evaluated with aluminium concentrations in blood and urine as well as a questionnaire. The groups exposed to aluminium were compared with a group of mild steel welders. Neurotoxic effects were studied with mood and symptom questionnaires and several psychological and neurophysiological tests.
RESULTS—The pot room and foundry workers showed very low aluminium uptake as their aluminium concentrations in blood and urine were close to normal, and no effects on the nervous system were detected. The group of workers exposed to flake powder had high concentrations of aluminium in blood and urine, even higher than those of the aluminium welders. However, aluminium could not be shown to affect the functioning of the nervous system in flake powder producers. Although significant effects could not be shown in the present analysis of the data on welders, the performance of the welders exposed to high concentrations of aluminium was affected according to the analyses in the original paper from this group.
CONCLUSIONS—For the pot room and foundry workers no effects related to the exposure to aluminium could be found. For the group of flake powder producers exposed for a short term no effects on the nervous systems were evident despite high levels of exposure. Due to the high concentrations of aluminium in the biological samples of this group, measures to reduce the exposure to aluminium are recommended, as effects on the central nervous system might develop after protracted exposures. However, this assumption needs to be verified in further studies.


Keywords: aluminium; workers; nervous system PMID:11404450

  9. Does antiperspirant use increase the risk of aluminium-related disease, including Alzheimer's disease?

    PubMed

    Exley, C

    1998-03-01

    Aluminium salts are the major constituent of many widely used antiperspirant products. The use of such antiperspirants has been linked with the systemic accumulation of aluminium and an increased risk of Alzheimer's disease. But can the frequent use of aluminium-based antiperspirants lead to the accumulation of toxic levels of aluminium? And are there measures that we can take to reduce such accumulation without reducing the effectiveness of antiperspirants? PMID:9575492

  10. Qualitative and quantitative description of microstructure of alloys from the Fe-Al system

    NASA Astrophysics Data System (ADS)

    Jabłońska, M.; Mikuśkiewicz, M.; Tomaszewska, A.

    2012-05-01

    The paper presents the test results of qualitative and quantitative analysis of the structure of alloys from Fe-Al system after casting and heat treatment. The analysis were carried out for three alloys, with different content of Al at.%: 36, 38, 48 at %, which were produced by melting and gravity casting. A quantitative evaluation of the structure was made with use of "MET-ILO" application on the basis of images acquired from a light microscope. Moreover the influence of the chemical composition and results of quantitative description of microstructure on the hardness of alloys from the aluminium - iron system were analysed. The obtained research will be used for the development of mathematical models determining the influence of primary structure on the opportunities for plastic deformation of alloys. Structural examination was carried out using scanning electron microscopy (SEM) and scanning transmission electron microscopy (STEM). X-ray diffraction measurements were performed on this alloys.

  11. Determination of aluminium in groundwater samples by GF-AAS, ICP-AES, ICP-MS and modelling of inorganic aluminium complexes.

    PubMed

    Frankowski, Marcin; Zioła-Frankowska, Anetta; Kurzyca, Iwona; Novotný, Karel; Vaculovič, Tomas; Kanický, Viktor; Siepak, Marcin; Siepak, Jerzy

    2011-11-01

    The paper presents the results of aluminium determinations in ground water samples of the Miocene aquifer from the area of the city of Poznań (Poland). The determined aluminium content amounted from <0.0001 to 752.7 μg L(-1). The aluminium determinations were performed using three analytical techniques: graphite furnace atomic absorption spectrometry (GF-AAS), inductively coupled plasma atomic emission spectrometry (ICP-AES) and inductively coupled plasma mass spectrometry (ICP-MS). The results of aluminium determinations in groundwater samples for particular analytical techniques were compared. The results were used to identify the ascent of ground water from the Mesozoic aquifer to the Miocene aquifer in the area of the fault graben. Using the Mineql+ program, the modelling of the occurrence of aluminium and the following aluminium complexes: hydroxy, with fluorides and sulphates was performed. The paper presents the results of aluminium determinations in ground water using different analytical techniques as well as the chemical modelling in the Mineql+ program, which was performed for the first time and which enabled the identification of aluminium complexes in the investigated samples. The study confirms the occurrence of aluminium hydroxy complexes and aluminium fluoride complexes in the analysed groundwater samples. Despite the dominance of sulphates and organic matter in the sample, major participation of the complexes with these ligands was not stated based on the modelling.

  12. Determination of aluminium in groundwater samples by GF-AAS, ICP-AES, ICP-MS and modelling of inorganic aluminium complexes.

    PubMed

    Frankowski, Marcin; Zioła-Frankowska, Anetta; Kurzyca, Iwona; Novotný, Karel; Vaculovič, Tomas; Kanický, Viktor; Siepak, Marcin; Siepak, Jerzy

    2011-11-01

    The paper presents the results of aluminium determinations in ground water samples of the Miocene aquifer from the area of the city of Poznań (Poland). The determined aluminium content amounted from <0.0001 to 752.7 μg L(-1). The aluminium determinations were performed using three analytical techniques: graphite furnace atomic absorption spectrometry (GF-AAS), inductively coupled plasma atomic emission spectrometry (ICP-AES) and inductively coupled plasma mass spectrometry (ICP-MS). The results of aluminium determinations in groundwater samples for particular analytical techniques were compared. The results were used to identify the ascent of ground water from the Mesozoic aquifer to the Miocene aquifer in the area of the fault graben. Using the Mineql+ program, the modelling of the occurrence of aluminium and the following aluminium complexes: hydroxy, with fluorides and sulphates was performed. The paper presents the results of aluminium determinations in ground water using different analytical techniques as well as the chemical modelling in the Mineql+ program, which was performed for the first time and which enabled the identification of aluminium complexes in the investigated samples. The study confirms the occurrence of aluminium hydroxy complexes and aluminium fluoride complexes in the analysed groundwater samples. Despite the dominance of sulphates and organic matter in the sample, major participation of the complexes with these ligands was not stated based on the modelling. PMID:21274747

  13. Effects of aluminium salts on bone marrow chromosomes in rats in vivo.

    PubMed

    Roy, A K; Sharma, A; Talukder, G

    1991-01-01

    Oral administration of aluminium sulphate to laboratory bred Rattus norvegicus for prolonged period induced dose dependent inhibition of dividing cells and an increase in chromosomal aberrations. The effect was not influenced by the duration of exposure. The toxicity of the two salts, aluminium sulphate and potassium aluminium sulphate, did not differ significantly at doses in which the metal contents were kept constant. PMID:1868749

  14. Stimulation of eryptosis by aluminium ions.

    PubMed

    Niemoeller, Olivier M; Kiedaisch, Valentin; Dreischer, Peter; Wieder, Thomas; Lang, Florian

    2006-12-01

    Aluminium salts are utilized to impede intestinal phosphate absorption in chronic renal failure. Toxic side effects include anemia, which could result from impaired formation or accelerated clearance of circulating erythrocytes. Erythrocytes may be cleared secondary to suicidal erythrocyte death or eryptosis, which is characterized by cell shrinkage and exposure of phosphatidylserine (PS) at the erythrocyte surface. As macrophages are equipped with PS receptors, they bind, engulf and degrade PS-exposing cells. The present experiments have been performed to explore whether Al(3+) ions trigger eryptosis. The PS exposure was estimated from annexin binding and cell volume from forward scatter in FACS analysis. Exposure to Al(3+) ions (> or =10 microM Al(3+) for 24 h) indeed significantly increased annexin binding, an effect paralleled by decrease of forward scatter at higher concentrations (> or =30 microM Al(3+)). According to Fluo3 fluorescence Al(3+) ions (> or =30 microM for 3 h) increased cytosolic Ca(2+) activity. Al(3+) ions (> or =10 microM for 24 h) further decreased cytosolic ATP concentrations. Energy depletion by removal of glucose similarly triggered annexin binding, an effect not further enhanced by Al(3+) ions. The eryptosis was paralleled by release of hemoglobin, pointing to loss of cell membrane integrity. In conclusion, Al(3+) ions decrease cytosolic ATP leading to activation of Ca(2+)-permeable cation channels, Ca(2+) entry, stimulation of cell membrane scrambling and cell shrinkage. Moreover, Al(3+) ions lead to loss of cellular hemoglobin, a feature of hemolysis. Both effects are expected to decrease the life span of circulating erythrocytes and presumably contribute to the development of anemia during Al(3+) intoxication. PMID:17055015

  15. Aluminium in parenteral nutrition: a systematic review.

    PubMed

    Hernández-Sánchez, A; Tejada-González, P; Arteta-Jiménez, M

    2013-03-01

    Aluminium (Al) toxicity problem in parenteral nutrition solutions (PNS) is decades old and is still unresolved. The aim of this review is to gather updated information about this matter, regarding legislation, manifestations, diagnostics and treatment, patient population at risk and the actions to be taken to limit its accumulation. A structured search using MeSH vocabulary and Title/Abstract searches was conducted in PubMed (http://www.pubmed.gov) up to November 2012. Al is ubiquitous, facilitating its potential for exposure. Nevertheless, humans have several mechanisms to prevent significant absorption and to aid its elimination; therefore, the vast majority of the population is not at risk for Al toxicity. However, when protective gastrointestinal mechanisms are bypassed (for example, parenteral fluids), renal function is impaired (for example, adult patients with renal compromise and neonates) or exposure is high (for example, long-term PNS), Al is prone to accumulate in the body, including manifestations such as impaired neurological development, Alzheimer's disease, metabolic bone disease, dyslipemia and even genotoxic activity. A high Al content in PNS is largely the result of three parenteral nutrient additives: calcium gluconate, inorganic phosphates and cysteine hydrochloride. Despite the legislative efforts, some factors make difficult to comply with the rule and, therefore, to limit the Al toxicity. Unfortunately, manufacturers have not universally changed their processes to obtain a lower Al content of parenteral drug products (PDP). In addition, the imprecise information provided by PDP labels and the high lot-to-lot variation make the prediction of Al content rather inaccurate.

  16. Stimulation of eryptosis by aluminium ions

    SciTech Connect

    Niemoeller, Olivier M.; Kiedaisch, Valentin; Dreischer, Peter; Wieder, Thomas; Lang, Florian . E-mail: florian.lang@uni-tuebingen.de

    2006-12-01

    Aluminium salts are utilized to impede intestinal phosphate absorption in chronic renal failure. Toxic side effects include anemia, which could result from impaired formation or accelerated clearance of circulating erythrocytes. Erythrocytes may be cleared secondary to suicidal erythrocyte death or eryptosis, which is characterized by cell shrinkage and exposure of phosphatidylserine (PS) at the erythrocyte surface. As macrophages are equipped with PS receptors, they bind, engulf and degrade PS-exposing cells. The present experiments have been performed to explore whether Al{sup 3+} ions trigger eryptosis. The PS exposure was estimated from annexin binding and cell volume from forward scatter in FACS analysis. Exposure to Al{sup 3+} ions ({>=} 10 {mu}M Al{sup 3+} for 24 h) indeed significantly increased annexin binding, an effect paralleled by decrease of forward scatter at higher concentrations ({>=} 30 {mu}M Al{sup 3+}). According to Fluo3 fluorescence Al{sup 3+} ions ({>=} 30 {mu}M for 3 h) increased cytosolic Ca{sup 2+} activity. Al{sup 3+} ions ({>=} 10 {mu}M for 24 h) further decreased cytosolic ATP concentrations. Energy depletion by removal of glucose similarly triggered annexin binding, an effect not further enhanced by Al{sup 3+} ions. The eryptosis was paralleled by release of hemoglobin, pointing to loss of cell membrane integrity. In conclusion, Al{sup 3+} ions decrease cytosolic ATP leading to activation of Ca{sup 2+}-permeable cation channels, Ca{sup 2+} entry, stimulation of cell membrane scrambling and cell shrinkage. Moreover, Al{sup 3+} ions lead to loss of cellular hemoglobin, a feature of hemolysis. Both effects are expected to decrease the life span of circulating erythrocytes and presumably contribute to the development of anemia during Al{sup 3+} intoxication.

  17. [Photophysical properties and photodynamic activity of nanostructured aluminium phthalocyanines].

    PubMed

    Udartseva, O O; Lobanov, A V; Andeeva, E R; Dmitrieva, G S; Mel'nikov, M Ia; Buravkova, L B

    2014-01-01

    We developed water-soluble supramolecular complexes of aluminium phthalocyanine based on mesoporous silica nanoparticles and polyvinylpirrolidone containing rare photoactive nanoaggregates. Radiative lifetimes, extinction coefficients and energy of electronic transitions of isolated and associated metal phthalocyanine complexes were calculated. Nontoxic concentrations of synthesized nanocomposite photosensibilizers were in vitro determined. In present study we compared photodynamic treatment efficacy using different modifications of aluminium phthalocyanine (Photosens®, AlPc-nSiO2 and AlPc-PVP). Mesenchymal stromal cells were used as a model for photodynamic treatment. Intracellular accumulation of aluminium phthalocyanine based on mesoporous silica nanoparticles AlPc-nSiO2 was the most efficient. Illumination of phthalocyanine-loaded cells led to reactive oxygen species generation and subsequent apoptotic cell death. Silica nanoparticles provided a significant decrease of effective phthalocyanine concentration and enhanced cytotoxicity of photodynamic treatment.

  18. Different Approach to the Aluminium Oxide Topography Characterisation

    SciTech Connect

    Poljacek, Sanja Mahovic; Gojo, Miroslav; Raos, Pero; Stoic, Antun

    2007-04-07

    Different surface topographic techniques are being widely used for quantitative measurements of typical industrial aluminium oxide surfaces. In this research, specific surface of aluminium oxide layer on the offset printing plate has been investigated by using measuring methods which have previously not been used for characterisation of such surfaces. By using two contact instruments and non-contact laser profilometer (LPM) 2D and 3D roughness parameters have been defined. SEM micrographs of the samples were made. Results have shown that aluminium oxide surfaces with the same average roughness value (Ra) and mean roughness depth (Rz) typically used in the printing plate surface characterisation, have dramatically different surface topographies. According to the type of instrument specific roughness parameters should be used for defining the printing plate surfaces. New surface roughness parameters were defined in order to insure detailed characterisation of the printing plates in graphic reproduction process.

  19. Synthesis and characterization of a new aluminium-based compound.

    PubMed

    Pascual-Cosp, José; Artiaga, Ramón; Corpas-Iglesias, Francisco; Benítez-Guerrero, Mónica

    2009-08-28

    A new aluminium polynuclear crystalline species, Al(13)(OH)(30)(H(2)O)(15)Cl(9) has been synthesized and characterized. It is a particular case of the Al(13)(OH)(30-y)(H(2)O)(18-x)Cl(9) x zH(2)O family. It has been obtained from aluminium waste cans treated with HCl solution in strong acid media, followed by an ageing period. The crystalline structure of the complex was determined by XRD spectroscopy. Twelve reflections were found and indexed with the DICVOL04 software. Morphologically, a flattened preferred orientation was observed by SEM and FESEM. The chemical structure was studied by several absorption spectroscopy techniques: FTIR, ATR-FTIR and Raman dispersion spectroscopy. The coordination of the aluminium nuclei was determined by Al-MAS-NMR. Only octahedral sites were observed. Thermal characterization of the compound was performed by evolved gas analysis (EGA) coupled to simultaneous TGA-DSC.

  20. Synthesis and characterization of a new aluminium-based compound.

    PubMed

    Pascual-Cosp, José; Artiaga, Ramón; Corpas-Iglesias, Francisco; Benítez-Guerrero, Mónica

    2009-08-28

    A new aluminium polynuclear crystalline species, Al(13)(OH)(30)(H(2)O)(15)Cl(9) has been synthesized and characterized. It is a particular case of the Al(13)(OH)(30-y)(H(2)O)(18-x)Cl(9) x zH(2)O family. It has been obtained from aluminium waste cans treated with HCl solution in strong acid media, followed by an ageing period. The crystalline structure of the complex was determined by XRD spectroscopy. Twelve reflections were found and indexed with the DICVOL04 software. Morphologically, a flattened preferred orientation was observed by SEM and FESEM. The chemical structure was studied by several absorption spectroscopy techniques: FTIR, ATR-FTIR and Raman dispersion spectroscopy. The coordination of the aluminium nuclei was determined by Al-MAS-NMR. Only octahedral sites were observed. Thermal characterization of the compound was performed by evolved gas analysis (EGA) coupled to simultaneous TGA-DSC. PMID:19655063

  1. Laser micro welding of copper and aluminium using filler materials

    NASA Astrophysics Data System (ADS)

    Esser, Gerd; Mys, Ihor; Schmidt, Michael H.

    2004-10-01

    The most evident trend in electronics production is towards miniaturization. Regarding the materials involved, another trend can be observed: intelligent combinations of different materials. One example is the combination of copper and aluminium. Copper is the material of choice for electronic packaging applications due to its superior electrical and thermal conductivity. On the other hand, aluminium offers technical and economical advantages with respect to cost and component weight -- still providing thermal and electrical properties acceptable for numerous applications. Especially for high volume products, the best solution often seems to be a combination of both materials. This fact raises the question of joining copper and aluminium. With respect to miniaturization laser micro welding is a very promising joining technique. Unfortunately, the metallurgical incompatibility of copper and aluminium easily results in the formation of brittle intermetallic phases and segregations during laser welding, thus generating an unacceptable quality of the joints. This paper presents investigations on enhancing the quality during laser micro welding of copper and aluminium for applications in electronics production. In order to eliminate the formation of brittle intermetallic phases, the addition of a filter material in form of a foil has been investigated. It can be shown that the addition of pure metals such as nickel and especially silver significantly reduces the occurrence of brittle phases in the joining area and therefore leads to an increase in welding quality. The proper control of the volume fractions of copper, aluminium and filler material in the melting zone helps to avoid materials segregation and reduces residual stress, consequently leading to a reduction of crack affinity and a stabilization of the mechanical and electrical properties.

  2. Effect of inlet geometry on macrosegregation during the direct chill casting of 7050 alloy billets: experiments and computer modelling

    NASA Astrophysics Data System (ADS)

    Zhang, L.; Eskin, D. G.; Miroux, A.; Subroto, T.; Katgerman, L.

    2012-07-01

    Controlling macrosegregation is one of the major challenges in direct-chill (DC) casting of aluminium alloys. In this paper, the effect of the inlet geometry (which influences the melt distribution) on macrosegregation during the DC casting of 7050 alloy billets was studied experimentally and by using 2D computer modelling. The ALSIM model was used to determine the temperature and flow patterns during DC casting. The results from the computer simulations show that the sump profiles and flow patterns in the billet are strongly influenced by the melt flow distribution determined by the inlet geometry. These observations were correlated to the actual macrosegregation patterns found in the as-cast billets produced by having two different inlet geometries. The macrosegregation analysis presented here may assist in determining the critical parameters to consider for improving the casting of 7XXX aluminium alloys.

  3. Corrosion of the AlFeNi alloy used for the fuel cladding in the Jules Horowitz research reactor

    NASA Astrophysics Data System (ADS)

    Wintergerst, M.; Dacheux, N.; Datcharry, F.; Herms, E.; Kapusta, B.

    2009-09-01

    The AlFeNi aluminium alloy (1 wt% Fe, 1 wt% Ni, 1 wt% Mg) is expected to be used as nuclear fuel cladding for the Jules Horowitz experimental reactor. To guarantee a safe behaviour of the fuel, a good understanding of the fuel clad corrosion mechanisms is required. In this field, the experimental characterization of the selected alloy was performed. Then experimental studies of the aluminium alloy corrosion product obtained in autoclaves have shown an oxide film composed of two layers. This duplex structure results from a mixed growth mechanism: an anionic growth to develop the inner oxide and a cationic diffusion parallel to a dissolution-precipitation process to form the outer zone. Dynamic experiments at 70 °C have demonstrated that a solid diffusion step controls the release kinetic. Then post-irradiation exams performed on irradiated fuel plates were used to investigate the effects of the irradiation on the corrosion behaviour in the reactor core.

  4. Microstructural, mechanical and electrochemical behaviour of a 7017 Al–Zn–Mg alloy of different tempers

    SciTech Connect

    Rout, Prasanta Kumar Ghosh, M.M.; Ghosh, K.S.

    2015-06-15

    The aim of the investigation is to assess the microstructural features and associated physical, mechanical and electrochemical properties of a 7017 Al–Zn–Mg alloy of various tempers. A 7017 Al–Zn–Mg alloy was subjected to different ageing schedules to produce under-(T4), peak-(T6), over-(T7) and highly over-aged tempers. Optical microscopy, hardness measurement, electrical conductivity measurement, tensile testing and SEM fractographs, differential scanning calorimetry (DSC), transmission electron microscopy (TEM), and electrochemical polarization studies have been used to characterize the alloy tempers. Hardness measurement and tensile testing showed the characteristic age hardening phenomenon of aluminium alloys. Optical and TEM micrographs have revealed the variation in size of matrix strengthening η′ (MgZn{sub 2}) and also the size and distribution of grain boundary η (MgZn{sub 2}) precipitate with ageing time. DSC thermograms exhibiting exothermic and endothermic peaks indicated the characteristic solid state reaction sequence of the 7017 alloy. Potentiodynamic polarization study of the 7017 alloy of various tempers in 3.5 wt.% NaCl solution at near neutral pH showed typical active metal dissolution behaviour, but at pH 12 an active–passive–transpassive transition behaviour has been observed. - Graphical abstract: TEM micrograph of the 7017 aluminium alloy of various tempers (a, b) under aged (T4), (c, d) peak aged (T6), (e, f) over aged (T7) and (g, h) highly over-aged. Display Omitted - Highlights: • 7017 Al-Zn-Mg alloy was subjected to different artificial ageing treatments. • Characterization of 7017 alloy tempers by hardness, tensile, DSC, TEM and electrochemical behaviour. • Structure-properties relationship of the 7017 Al-Zn-Mg alloy of various tempers.

  5. Microstructural changes to AlCu6Ni1 alloy after prolonged annealing at elevated temperature.

    PubMed

    Wierzbińska, M; Sieniawski, J

    2010-03-01

    This work presents results of microstructure examination of AlCu(6)Ni(1) aluminium alloy. The commercial AlCu(4)Ni(2)Mg(2) (M-309) alloy is widely used for elements of aircraft and automotive engines. Modification its chemical composition was aimed at improving the stability of mechanical properties of the alloy subjected to long-term exposure to high temperature. The alloy after standard T6 heat treatment (solution heat treated at 818 K/10 h/water quenched followed by ageing at 498 K/8 h/air cooled) was annealed for 150 h at elevated temperature of 573 K corresponding to the maximum value at which structural elements of jet piston engines made of aluminium alloys operate. It was found that applied heat treatment caused an increasing in the particles of hardening phase (theta'-Al(2)Cu) size. The significant growth of the length of theta'-Al(2)Cu precipitations was observed in particularly. Nevertheless, it did not strongly result in change of its shape - the 'crystallites' and 'rods' were still characteristic of hardening phase morphology. The phenomena of the growth of theta'-Al(2)Cu precipitates caused decreasing the mechanical properties of the alloy, what is the subject of further investigations by the authors.

  6. Microstructural changes to AlCu6Ni1 alloy after prolonged annealing at elevated temperature.

    PubMed

    Wierzbińska, M; Sieniawski, J

    2010-03-01

    This work presents results of microstructure examination of AlCu(6)Ni(1) aluminium alloy. The commercial AlCu(4)Ni(2)Mg(2) (M-309) alloy is widely used for elements of aircraft and automotive engines. Modification its chemical composition was aimed at improving the stability of mechanical properties of the alloy subjected to long-term exposure to high temperature. The alloy after standard T6 heat treatment (solution heat treated at 818 K/10 h/water quenched followed by ageing at 498 K/8 h/air cooled) was annealed for 150 h at elevated temperature of 573 K corresponding to the maximum value at which structural elements of jet piston engines made of aluminium alloys operate. It was found that applied heat treatment caused an increasing in the particles of hardening phase (theta'-Al(2)Cu) size. The significant growth of the length of theta'-Al(2)Cu precipitations was observed in particularly. Nevertheless, it did not strongly result in change of its shape - the 'crystallites' and 'rods' were still characteristic of hardening phase morphology. The phenomena of the growth of theta'-Al(2)Cu precipitates caused decreasing the mechanical properties of the alloy, what is the subject of further investigations by the authors. PMID:20500428

  7. Ultrasonic energy welds copper to aluminium

    SciTech Connect

    Flood, G.

    1997-01-01

    Attempting to weld copper to aluminum by conventional means through the application of thermal energy to melt and fuse the two metals (fusion welding) can result in an unreliable weld. The oxide layer on aluminum is difficult to remove, the melt temperatures of the two metals are not close, the two metals exhibit high thermal conductivity and alloying of the two metals creates a brittle intermetallic that is mechanically and electrically unreliable. An alternative for design engineers is to weld copper to aluminum by applying ultrasonic energy, which joins the metals without melting. The ultrasonic process creates a high quality weld both mechanically and electrically without forming a brittle intermetallic and without intermediate steps. Ultrasonic welding of copper to aluminum has been shown to be efficient and effective as demonstrated by a number of practical production applications. The problems of tough oxides, high thermal conductivity, high electrical conductivity, intermetallics and brittle alloys are not significant with the ultrasonic welding process. And similarly, the problems associated with pre and postweld cleaning, fluxes, hot metal and high energy costs are eliminated. Modern ultrasonic welding equipment is capable of monitoring energy and controlling the critical welding process variables.

  8. Do oral aluminium phosphate binders cause accumulation of aluminium to toxic levels?

    PubMed Central

    2011-01-01

    Background Aluminium (Al) toxicity was frequent in the 1980s in patients ingesting Al containing phosphate binders (Alucaps) whilst having HD using water potentially contaminated with Al. The aim of this study was to determine the risk of Al toxicity in HD patients receiving Alucaps but never exposed to contaminated dialysate water. Methods HD patients only treated with Reverse Osmosis(RO) treated dialysis water with either current or past exposure to Alucaps were given standardised DFO tests. Post-DFO serum Al level > 3.0 μmol/L was defined to indicate toxic loads based on previous bone biopsy studies. Results 39 patients (34 anuric) were studied. Mean dose of Alucap was 3.5 capsules/d over 23.0 months. Pre-DFO Al levels were > 1.0 μmol/L in only 2 patients and none were > 3.0 μmol/L. No patients had a post DFO Al levels > 3.0 μmol/L. There were no correlations between the serum Al concentrations (pre-, post- or the incremental rise after DFO administration) and the total amount of Al ingested. No patients had unexplained EPO resistance or biochemical evidence of adynamic bone. Conclusions Although this is a small study, oral aluminium exposure was considerable. Yet no patients undergoing HD with RO treated water had evidence of Al toxicity despite doses equivalent to 3.5 capsules of Alucap for 2 years. The relationship between the DFO-Al results and the total amount of Al ingested was weak (R2 = 0.07) and not statistically significant. In an era of financial prudence, and in view of the recognised risk of excess calcium loading in dialysis patients, perhaps we should re-evaluate the risk of using Al-based phosphate binders in HD patients who remain uric. PMID:21992770

  9. A Numerical Analysis of the Resistance and Stiffness of the Aluminium and Concrete Composite Beam

    NASA Astrophysics Data System (ADS)

    Polus, Łukasz; Szumigała, Maciej

    2015-03-01

    In this paper a numerical analysis of the resistance and stiffness of the aluminium and concrete composite beam is presented. Composite aluminium and concrete structures are quite new and they have not been thoroughly tested. Composite structures have a lot of advantages. The composite aluminium and concrete beam is more corrosion-resistant, fire-resistant and stiff than the aluminium beam. The contemporary idea of sustainable buildings relies on new solutions which are more environmentally friendly. Aluminium is lighter and more resistant to corrosion than steel, which is often used in composite structures.

  10. On the hot cracking susceptibility of a semisolid aluminium 6061 weld: Application of a coupled solidification- thermomechanical model

    NASA Astrophysics Data System (ADS)

    Zareie Rajani, H. R.; Phillion, A. B.

    2015-06-01

    A coupled solidification-thermomechanical model is presented that investigates the hot tearing susceptibility of an aluminium 6061 semisolid weld. Two key phenomena are considered: excessive deformation of the semisolid weld, initiating a hot tear, and the ability of the semisolid weld to heal the hot tear by circulation of the molten metal. The model consists of two major modules: weld solidification and thermomechanical analysis. 1) By means of a multi-scale model of solidification, the microstructural evolution of the semisolid weld is simulated in 3D. The semisolid structure, which varies as a function of welding parameters, is composed of solidifying grains and a network of micro liquid channels. The weld solidification module is utilized to obtain the solidification shrinkage. The size of the micro liquid channels is used as an indicator to assess the healing ability of the semisolid weld. 2) Using the finite element method, the mechanical interaction between the weld pool and the base metal is simulated to capture the transient force field deforming the semisolid weld. Thermomechanical stresses and shrinkage stresses are both considered in the analysis; the solidification contractions are extracted from the weld solidification module and applied to the deformation simulation as boundary conditions. Such an analysis enables characterization of the potential for excessive deformation of the weld. The outputs of the model are used to study the effect of welding parameters including welding current and speed, and also welding constraint on the hot cracking susceptibility of an aluminium alloy 6061 semisolid weld.

  11. Influence of delay step conditions between quenching and aging on the precipitation mechanisms in the alloy AlZnMg AA7028 aging process

    SciTech Connect

    Calatayud, A.; Ferrer, C.; Amigo, V.; Salvador, M.D.

    1997-03-15

    Among precipitation-hardened alloys, the Al-Zn-Mg system includes the aluminium alloys with higher-strength. The relatively high solubility of Zn and Mg in aluminium makes it possible to produce a high density of precipitates, which results in a higher strength increase. AlZnMg low copper or copper free alloys have the advantage of being easily weldable and, moreover, they harden significantly at room temperature with respect to other weldable aluminium alloys. Due to the remarkable degree of natural aging achieved by AA7000 alloys, the time interval at room temperature between quenching and the beginning of the artificial aging treatment is a variable that must be taken into account. This work was undertaken to evaluate the influence of cooling kinetics at quenching on alloy mechanical characteristics in artificial aging at several temperatures T{sub 2}. The effect of variables that define delays after quenching, basically time t{sub 1} and temperature T{sub 1} was also analyzed. Likewise, this work studies microstructural evolution of material exposed to aging treatments, resulting from the combination of the above mentioned variables.

  12. Biocompatibility of beta-stabilizing elements of titanium alloys.

    PubMed

    Eisenbarth, E; Velten, D; Müller, M; Thull, R; Breme, J

    2004-11-01

    In comparison to the presently used alpha + beta titanium alloys for biomedical applications, beta-titanium alloys have many advantageous mechanical properties, such as an improved wear resistance, a high elasticity and an excellent cold and hot formability. This will promote their future increased application as materials for orthopaedic joint replacements. Not all elements with beta-stabilizing properties in titanium alloys are suitable for biomaterial applications-corrosion and wear processes cause a release of these alloying elements to the surrounding tissue. In this investigation, the biocompability of alloying elements for beta- and near beta-titanium alloys was tested in order to estimate their suitability for biomaterial components. Titanium (grade 2) and the implant steel X2CrNiMo18153 (AISI 316 L) were tested as reference materials. The investigation included the corrosion properties of the elements, proliferation, mitochondrial activity, cell morphology and the size of MC3T3-E1 cells and GM7373 cells after 7 days incubation in direct contact with polished slices of the metals. The statistical significance was considered by Weir-test and Lord-test (alpha = 0.05). The biocompatibility range of the investigated metals is (decreasing biocompatibility): niobium-tantalum, titanium, zirconium-aluminium-316 L-molybdenum.

  13. Internal combustion engine having aluminum alloy cylinder block

    SciTech Connect

    Ogawa, N.

    1987-03-24

    An internal combustion engine is described comprising: a cylinder block formed of aluminium alloy and having main bearing bulkheads each of which is formed with a bearing surface; main bearing caps formed of aluminium alloy and securely connected, respectively, with the bearing bulkheads, the bearing caps being formed with bearing surfaces which are located, respectively, in opposition to the bearing surfaces of the bearing bulkhead; a crankshaft formed of iron alloy and rotatably supported by the bearing bulkheads and the bearing caps. The main journal of the crankshaft is located between the bearing surfaces of the bearing bulkheads and the bearing caps. The surface of the crankshaft main journal is in direct contact with the bearing surfaces of the bearing bulkheads and the bearing caps; and means defining an oil groove on the bearing surface of each bearing bulkhead for supplying engine lubricating oil between the crankshaft main journal and the bearing surfaces of the bearing bulkheads and the bearing caps. The oil groove extends along the periphery of the bearing bulkhead bearing surfaces, the bearing surfaces of the bearing caps being free of oil grooves so as to provide maximum contacting area with the main crankshaft journal to absorb greater explosive force.

  14. What is wrong with aluminium? The J.D. Birchall Memorial Lecture.

    PubMed

    Williams, R J

    1999-08-30

    Aluminium chemistry has features in common with two other groups of elements: (1) divalent magnesium and calcium, and (2) trivalent chromium and iron. The essential differences between the first group and aluminium are explored and it is shown that the much higher acidity of aluminium makes it such a powerful competitor for oxygen-donor ligands, opposite functions of both magnesium and calcium, in cells that its presence is damaging. By way of contrast aluminium is a weaker acid than ferric ions but it is more available. It was necessary for iron to be utilised in the presence of aluminium so special methods had to be devised to distinguish between them. In essence aluminium has always, throughout evolution, been a threat to the biological chemistry of all these three elements. We shall examine this chemistry and then explore the relationship of calcium and aluminium under acid rain conditions.

  15. Effect of electromagnetic Stirring on the Element Distribution in Laser Beam Welding of Aluminium with Filler Wire

    NASA Astrophysics Data System (ADS)

    Gatzen, M.; Tang, Z.; Vollertsen, F.

    Additional external electromagnetic fields are used in laser beam welding of aluminium with silicon containing filler wire to manipulate the flow of the liquid metal due to induced volume forces and hence to modify the element distribution. Aiming for a better understanding of the fluid-dynamic processes inside the meld pool, a CFD model has been implemented to simulate the melt flow. In this paper, simulation results on the resulting element distribution of filler wire material under a coaxial magnetic field with different frequencies is compared to experimental results for the same parameters. It is shown that in both cases the concentration of alloying elements of the filler material has a spatial periodicity. From the CFD model it can be concluded that the change of the distribution of the filler material results from a modulation of the melt flow due to the periodic induced electromagnetic volume forces.

  16. Laser and pyrolysis removal of fluorinated ethylene propylene thin layers applied on EN AW-5251 aluminium substrates

    NASA Astrophysics Data System (ADS)

    Guerrero, G. R.; Sevilla, L.; Soriano, C.

    2015-10-01

    This work compares laser and pyrolysis removal procedures of the fluorinated ethylene propylene FEP-rich coatings applied on EN AW-5251 H34 aluminium magnesium alloy sheets. The study has been conducted in three successive FEP coating application-removal cycles. Roughness, yield and tensile strength, elongation percentage, hardness, grain size and constituent particles distribution of the processed samples have been analyzed. According to the results, it is concluded that similar mechanical properties has been obtained for both removal technologies, being the laser decoating removal rates lower than those achieved by the pyrolytic procedure. However, the laser decoating process is consolidated as an industrial alternative against the dangerous and harmful (to the environment) pyrolytic extraction systems.

  17. Mechanochemical route to the synthesis of nanostructured Aluminium nitride.

    PubMed

    Rounaghi, S A; Eshghi, H; Scudino, S; Vyalikh, A; Vanpoucke, D E P; Gruner, W; Oswald, S; Kiani Rashid, A R; Samadi Khoshkhoo, M; Scheler, U; Eckert, J

    2016-01-01

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN. PMID:27650956

  18. Aluminium in food and daily dietary intake estimate in Greece.

    PubMed

    Bratakos, Sotirios M; Lazou, Andriana E; Bratakos, Michael S; Lazos, Evangelos S

    2012-01-01

    Aluminium content of foods, as well as dietary aluminium intake of the Greek adult population, was determined using graphite furnace atomic absorption spectroscopy after microwave sample digestion and food consumption data. Al content ranged from 0.02 to 741.2 mg kg⁻¹, with spices, high-spice foods, cereal products, vegetables and pulses found to be high in Al. Differences in aluminium content were found between different food classes from Greece and those from some other countries. Aluminium intake of Greeks is 3.7 mg/day based on DAFNE Food Availability Databank, which uses data from the Household Budget Surveys. On the other hand, according to the per capita food consumption data collected by both national and international organisations, Al intake is 6.4 mg day⁻¹. Greek adult population has an Al intake lower than the Provisional Tolerable Weekly Intake of 7 mg kg⁻¹ body weight established by EFSA. Cereals and vegetables are the main Al contributors, providing 72.4% of daily intake.

  19. Treatment of dairy effluents by electrocoagulation using aluminium electrodes.

    PubMed

    Tchamango, Serge; Nanseu-Njiki, Charles P; Ngameni, Emmanuel; Hadjiev, Dimiter; Darchen, André

    2010-01-15

    This work sets out to examine the efficiency of an electrolytic treatment: electrocoagulation, applied to dairy effluents. The experiments were carried out using a soluble aluminium anode on artificial wastewater derived from solutions of milk powder. The flocks generated during this treatment were separated by filtration. The analysis of the filtrates showed that the chemical oxygen demand (COD) was reduced by up to 61% while the removal of phosphorus, nitrogen contents, and turbidity were 89, 81 and 100%, respectively. An analogous treatment applied to phosphate and lactose solutions revealed that lactose was not eliminated, a fact that could account for the rather poor lowering of the COD. Compared to the chemical coagulation treatment with aluminium sulphate, the efficiency of the electrocoagulation technique was almost identical. However the wastewaters treated by electrocoagulation differed by the fact that they exhibited a lower conductivity and a neutral pH value (by contrast to the acid nature of the solution treated by the chemical coagulation). This result (low conductivity, neutral pH) tends to show that it may be possible to recycle the treated water for some industrial uses. Moreover, the electrocoagulation process uses fewer reagents: the mass of the aluminium anode dissolved during the treatment is lower compared to the quantity of the aluminium salt used in chemical coagulation. These two observations clearly show that the electrocoagulation technique is more performing. PMID:19900696

  20. Mechanochemical route to the synthesis of nanostructured Aluminium nitride.

    PubMed

    Rounaghi, S A; Eshghi, H; Scudino, S; Vyalikh, A; Vanpoucke, D E P; Gruner, W; Oswald, S; Kiani Rashid, A R; Samadi Khoshkhoo, M; Scheler, U; Eckert, J

    2016-09-21

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN.

  1. LASERS IN MEDICINE: Two-photon excitation of aluminium phthalocyanines

    NASA Astrophysics Data System (ADS)

    Meshalkin, Yu P.; Alfimov, E. E.; Vasil'ev, N. E.; Denisov, A. N.; Makukha, V. K.; Ogirenko, A. P.

    1999-12-01

    A demonstration is given of the feasibility of two-photon excitation of aluminium phthalocyanine and of the pharmaceutical preparation 'Fotosens', used in photodynamic therapy. The excitation source was an Nd:YAG laser emitting at the 1064 nm wavelength. The spectra of the two-photon-excited luminescence were obtained and the two-photon absorption cross sections were determined.

  2. Mechanochemical route to the synthesis of nanostructured Aluminium nitride

    NASA Astrophysics Data System (ADS)

    Rounaghi, S. A.; Eshghi, H.; Scudino, S.; Vyalikh, A.; Vanpoucke, D. E. P.; Gruner, W.; Oswald, S.; Kiani Rashid, A. R.; Samadi Khoshkhoo, M.; Scheler, U.; Eckert, J.

    2016-09-01

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN.

  3. On the anodic aluminium oxide refractive index of nanoporous templates

    NASA Astrophysics Data System (ADS)

    Hierro-Rodriguez, A.; Rocha-Rodrigues, P.; Valdés-Bango, F.; Alameda, J. M.; Jorge, P. A. S.; Santos, J. L.; Araujo, J. P.; Teixeira, J. M.; Guerreiro, A.

    2015-11-01

    In the present study, we have determined the intrinsic refractive index of anodic aluminium oxide, which is originated by the formation of nanoporous alumina templates. Different templates have been fabricated by the conventional two-step anodization procedure in oxalic acid. Their porosities were modified by chemical wet etching allowing the tuning of their effective refractive indexes (air-filled nanopores  +  anodic aluminium oxide). By standard spectroscopic light transmission measurements, the effective refractive index for each different template was extracted in the VIS-NIR region. The determination of the intrinsic anodic aluminium oxide refractive index was performed by using the Maxwell-Garnett homogenization theory. The results are coincident for all the fabricated samples. The obtained refractive index (~1.55) is quite lower (~22%) than the commonly used Al2O3 handbook value (~1.75), showing that the amorphous nature of the anodic oxide structure strongly conditions its optical properties. This difference is critical for the correct design and modeling of optical plasmonic metamaterials based on anodic aluminium oxide nanoporous templates.

  4. Synthesis of Cyclic Carbonates Catalysed by Aluminium Heteroscorpionate Complexes.

    PubMed

    Martínez, Javier; Castro-Osma, José A; Earlam, Amy; Alonso-Moreno, Carlos; Otero, Antonio; Lara-Sánchez, Agustín; North, Michael; Rodríguez-Diéguez, Antonio

    2015-06-26

    New aluminium scorpionate based complexes have been prepared and used for the synthesis of cyclic carbonates from epoxides and carbon dioxide. Bimetallic aluminium(heteroscorpionate) complexes 9-14 were synthesised in very high yields. The single-crystal X-ray structures of 12 and 13 confirm an asymmetric κ(2)-NO-μ-O arrangement in a dinuclear molecular disposition. These bimetallic aluminium complexes were investigated as catalysts for the synthesis of cyclic carbonates from epoxides and carbon dioxide in the presence of ammonium salts. Under the optimal reaction conditions, complex 9 in combination with tetrabutylammonium bromide acts as a very efficient catalyst system for the conversion of both monosubstituted and internal epoxides into the corresponding cyclic carbonates showing broad substrate scope. Complex 9 and tetrabutylammonium bromide is the second most efficient aluminium-based catalyst system for the reaction of internal epoxides with carbon dioxide. A kinetic study has been carried out and showed that the reactions were first order in complex 9 and tetrabutylammonium bromide concentrations. Based on the kinetic study, a catalytic cycle is proposed.

  5. Molecular Characterization of Aluminium (aluminum) Tolerance in Rye

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Aluminium (Al) toxicity, affecting around half of the world’s arable land, severely hinders the ability of crop plants to utilize moisture and nutrients by restricting root growth and function. Among the cultivated cereals, rye is the most Al-tolerant and represents an important potential source of ...

  6. Treatment of dairy effluents by electrocoagulation using aluminium electrodes.

    PubMed

    Tchamango, Serge; Nanseu-Njiki, Charles P; Ngameni, Emmanuel; Hadjiev, Dimiter; Darchen, André

    2010-01-15

    This work sets out to examine the efficiency of an electrolytic treatment: electrocoagulation, applied to dairy effluents. The experiments were carried out using a soluble aluminium anode on artificial wastewater derived from solutions of milk powder. The flocks generated during this treatment were separated by filtration. The analysis of the filtrates showed that the chemical oxygen demand (COD) was reduced by up to 61% while the removal of phosphorus, nitrogen contents, and turbidity were 89, 81 and 100%, respectively. An analogous treatment applied to phosphate and lactose solutions revealed that lactose was not eliminated, a fact that could account for the rather poor lowering of the COD. Compared to the chemical coagulation treatment with aluminium sulphate, the efficiency of the electrocoagulation technique was almost identical. However the wastewaters treated by electrocoagulation differed by the fact that they exhibited a lower conductivity and a neutral pH value (by contrast to the acid nature of the solution treated by the chemical coagulation). This result (low conductivity, neutral pH) tends to show that it may be possible to recycle the treated water for some industrial uses. Moreover, the electrocoagulation process uses fewer reagents: the mass of the aluminium anode dissolved during the treatment is lower compared to the quantity of the aluminium salt used in chemical coagulation. These two observations clearly show that the electrocoagulation technique is more performing.

  7. Sources and speciation of aluminium and silicon in natural waters.

    PubMed

    Farmer, V C

    1986-01-01

    The aluminosilicate minerals of igneous and metamorphic rocks are mostly unstable in earth-surface weathering conditions. In the tropics and subtropics, they are transformed to stable end-products (crystalline clay minerals, oxides and hydroxides) that largely conserve aluminium and iron. In noncalcareous soils in temperature and boreal climates, aluminium can be markedly mobile, and is precipitated as metastable products that include hydrous aluminosilicates, hydroxyaluminium polymers in or on 2:1 layer silicates, and complexes with soil organic matter. The aluminosilicate precipitates formed at pH less than 5.5 have structures related to imogolite, a unidimensional crystal in the form of a tube of 2.3 nm outer diameter. These metastable precipitates, both organic and inorganic, are readily remobilized on further acidification, and can release aluminium into streams if the solutions are not neutralized in the subsoil. Three classes of soluble aluminium species in natural waters have been distinguished by their rate of reaction with complexing reagents, and their rate of adsorption on cation-exchange columns. These are: (a) unreactive, acid-soluble, Al, (b) labile monomeric Al, and (c) non-liable monomeric Al. Group (b) includes simple inorganic species (e.g. Al3+, AlOH2+, AlF2+), and group (c) is thought to include organic complexes. In contrast, silicon occurs dominantly as Si(OH)4 monomers in natural water. Its metastable precipitates include hydrous aluminosilicates and biogenic opal.

  8. Mechanochemical route to the synthesis of nanostructured Aluminium nitride

    PubMed Central

    Rounaghi, S. A.; Eshghi, H.; Scudino, S.; Vyalikh, A.; Vanpoucke, D. E. P.; Gruner, W.; Oswald, S.; Kiani Rashid, A. R.; Samadi Khoshkhoo, M.; Scheler, U.; Eckert, J.

    2016-01-01

    Hexagonal Aluminium nitride (h-AlN) is an important wide-bandgap semiconductor material which is conventionally fabricated by high temperature carbothermal reduction of alumina under toxic ammonia atmosphere. Here we report a simple, low cost and potentially scalable mechanochemical procedure for the green synthesis of nanostructured h-AlN from a powder mixture of Aluminium and melamine precursors. A combination of experimental and theoretical techniques has been employed to provide comprehensive mechanistic insights on the reactivity of melamine, solid state metal-organic interactions and the structural transformation of Al to h-AlN under non-equilibrium ball milling conditions. The results reveal that melamine is adsorbed through the amine groups on the Aluminium surface due to the long-range van der Waals forces. The high energy provided by milling leads to the deammoniation of melamine at the initial stages followed by the polymerization and formation of a carbon nitride network, by the decomposition of the amine groups and, finally, by the subsequent diffusion of nitrogen into the Aluminium structure to form h-AlN. PMID:27650956

  9. Aluminium in allergen-specific subcutaneous immunotherapy--a German perspective.

    PubMed

    Kramer, Matthias F; Heath, Matthew D

    2014-07-16

    We are living in an "aluminium age" with increasing bioavailability of the metal for approximately 125 years, contributing significantly to the aluminium body burden of humans. Over the course of life, aluminium accumulates and is stored predominantly in the lungs, bones, liver, kidneys and brain. The toxicity of aluminium in humans is briefly summarised, highlighting links and possible causal relationships between a high aluminium body burden and a number of neurological disorders and disease states. Aluminium salts have been used as depot-adjuvants successfully in essential prophylactic vaccinations for almost 100 years, with a convincing positive benefit-risk assessment which remains unchanged. However, allergen-specific immunotherapy commonly consists of administering a long-course programme of subcutaneous injections using preparations of relevant allergens. Regulatory authorities currently set aluminium limits for vaccines per dose, rather than per treatment course. Unlike prophylactic vaccinations, numerous injections with higher proportions of aluminium-adjuvant per injection are applied in subcutaneous immunotherapy (SCIT) and will significantly contribute to a higher cumulative life dose of aluminium. While the human body may cope robustly with a daily aluminium overload from the environment, regulatory cumulative threshold values in immunotherapy need further addressing. Based on the current literature, predisposing an individual to an unusually high level of aluminium, such as through subcutaneous immunotherapy, has the potential to form focal accumulations in the body with the propensity to exert forms of toxicity. Particularly in relation to longer-term health effects, the safety of aluminium adjuvants in immunotherapy remains unchallenged by health authorities - evoking the need for more consideration, guidance, and transparency on what is known and not known about its safety in long-course therapy and what measures can be taken to prevent or

  10. Aluminium in allergen-specific subcutaneous immunotherapy--a German perspective.

    PubMed

    Kramer, Matthias F; Heath, Matthew D

    2014-07-16

    We are living in an "aluminium age" with increasing bioavailability of the metal for approximately 125 years, contributing significantly to the aluminium body burden of humans. Over the course of life, aluminium accumulates and is stored predominantly in the lungs, bones, liver, kidneys and brain. The toxicity of aluminium in humans is briefly summarised, highlighting links and possible causal relationships between a high aluminium body burden and a number of neurological disorders and disease states. Aluminium salts have been used as depot-adjuvants successfully in essential prophylactic vaccinations for almost 100 years, with a convincing positive benefit-risk assessment which remains unchanged. However, allergen-specific immunotherapy commonly consists of administering a long-course programme of subcutaneous injections using preparations of relevant allergens. Regulatory authorities currently set aluminium limits for vaccines per dose, rather than per treatment course. Unlike prophylactic vaccinations, numerous injections with higher proportions of aluminium-adjuvant per injection are applied in subcutaneous immunotherapy (SCIT) and will significantly contribute to a higher cumulative life dose of aluminium. While the human body may cope robustly with a daily aluminium overload from the environment, regulatory cumulative threshold values in immunotherapy need further addressing. Based on the current literature, predisposing an individual to an unusually high level of aluminium, such as through subcutaneous immunotherapy, has the potential to form focal accumulations in the body with the propensity to exert forms of toxicity. Particularly in relation to longer-term health effects, the safety of aluminium adjuvants in immunotherapy remains unchallenged by health authorities - evoking the need for more consideration, guidance, and transparency on what is known and not known about its safety in long-course therapy and what measures can be taken to prevent or

  11. Non-invasive therapy to reduce the body burden of aluminium in Alzheimer's disease.

    PubMed

    Exley, Christopher; Korchazhkina, Olga; Job, Deborah; Strekopytov, Stanislav; Polwart, Anthony; Crome, Peter

    2006-09-01

    There are unexplained links between human exposure to aluminium and the incidence, progression and aetiology of Alzheimer's disease. The null hypothesis which underlies any link is that there would be no Alzheimer's disease in the effective absence of a body burden of aluminium. To test this the latter would have to be reduced to and retained at a level that was commensurate with an Alzheimer's disease-free population. In the absence of recent human interference in the biogeochemical cycle of aluminium the reaction of silicic acid with aluminium has acted as a geochemical control of the biological availability of aluminium. This same mechanism might now be applied to both the removal of aluminium from the body and the reduced entry of aluminium into the body while ensuring that essential metals, such as iron, are unaffected. Based upon the premise that urinary aluminium is the best non-invasive estimate of body burden of aluminium patients with Alzheimer's disease were asked to drink 1.5 L of a silicic acid-rich mineral water each day for five days and, by comparison of their urinary excretion of aluminium pre-and post this simple procedure, the influence upon their body burden of aluminium was determined. Drinking the mineral water increased significantly (P<0.001) their urinary excretion of silicic acid (34.3 +/- 15.2 to 55.7 +/- 14.2 micromol/mmol creatinine) and concomitantly reduced significantly P=0.037) their urinary excretion of aluminium (86.0 +/- 24.3 to 62.2 +/- 23.2 nmol/mmol creatinine). The latter was achieved without any significant (P>0.05) influence upon the urinary excretion of iron (20.7 +/- 9.5 to 21.7 +/- 13.8 nmol/mmol creatinine). The reduction in urinary aluminium supported the future longer-term use of silicic acid as non-invasive therapy for reducing the body burden of aluminium in Alzheimer's disease.

  12. Corrosion Behaviour of A380 Aluminiun Alloy by Semi-Solid Rheocasting

    SciTech Connect

    Forn, A.; Ruperez, E.; Baile, M. T.; Campillo, M.; Menargues, S.; Espinosa, I.

    2007-04-07

    A comparative study was performed on the corrosion behavior of a component of A380 aluminium alloy obtained by Semi-Solid Rheocasting (SSR). The effect of heat treatments T5 and T6 on corrosion resistance was compared with components without heat treatment by SSR processes. Corrosion studies were performed using an acetic acid salt spray test, impedance measurements and polarization curves using a 3,5%Na Cl test solution. The corrosion progress is described by micrographic analysis.

  13. Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

    SciTech Connect

    Chirita, G.; Soares, D.; Cruz, D.; Silva, F. S.; Stefanescu, I.

    2008-02-15

    This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting)

  14. On the measurement of the crack tip stress field as a means of determining Delta K(sub eff) under conditions of fatigue crack closure

    NASA Technical Reports Server (NTRS)

    Wallhead, Ian R.; Edwards, Lyndon; Poole, Peter

    1994-01-01

    The optical method of caustics has been successfully extended to enable stress intensity factors as low as 1MPa square root of m to be determined accurately for central fatigue cracks in 2024-T3 aluminium alloy test panels. The feasibility of using this technique to study crack closure, and to determine the effective stress intensity factor range, Delta K(sub eff), has been investigated. Comparisons have been made between the measured values of stress intensity factor, K(sub caus), and corresponding theoretical values, K(sub theo), for a range of fatigue cracks grown under different loading conditions. The values of K(sub caus) and K(sub theo) were in good agreement at maximum stress, where the cracks are fully open, while K(sub caus) exceeded K(sub theo) at minimum stress, due to crack closure. However, the levels of crack closure and values of Delta K(sub eff) obtained could not account for the variations of crack growth rate with loading conditions. It is concluded that the values of Delta K(sub eff), based on caustic measurements in a 1/square root of r stress field well outside the plastic zone, do not fully reflect local conditions which control crack tip behavior.

  15. Protective effect of curcumin (Curcuma longa), against aluminium toxicity: Possible behavioral and biochemical alterations in rats.

    PubMed

    Kumar, Anil; Dogra, Samrita; Prakash, Atish

    2009-12-28

    Aluminium is a potent neurotoxin and has been associated with Alzheimer's disease (AD) causality for decades. Prolonged aluminium exposure induces oxidative stress and increases amyloid beta levels in vivo. Current treatment modalities for AD provide only symptomatic relief thus necessitating the development of new drugs with fewer side effects. The aim of the study was to demonstrate the protective effect of chronic curcumin administration against aluminium-induced cognitive dysfunction and oxidative damage in rats. Aluminium chloride (100 mg/kg, p.o.) was administered to rats daily for 6 weeks. Rats were concomitantly treated with curcumin (per se; 30 and 60 mg/kg, p.o.) daily for a period of 6 weeks. On the 21st and 42nd day of the study behavioral studies to evaluate memory (Morris water maze and elevated plus maze task paradigms) and locomotion (photoactometer) were done. The rats were sacrificed on 43rd day following the last behavioral test and various biochemical tests were performed to assess the extent of oxidative damage. Chronic aluminium chloride administration resulted in poor retention of memory in Morris water maze, elevated plus maze task paradigms and caused marked oxidative damage. It also caused a significant increase in the acetylcholinesterase activity and aluminium concentration in aluminium treated rats. Chronic administration of curcumin significantly improved memory retention in both tasks, attenuated oxidative damage, acetylcholinesterase activity and aluminium concentration in aluminium treated rats (P<0.05). Curcumin has neuroprotective effects against aluminium-induced cognitive dysfunction and oxidative damage.

  16. Preparation and Electrochemical Characterization of Aluminium Liquid Battery Cells With Two Different Electrolytes (NaCl-BaCl2-AlF3-NaF and LiF-AlF3-BaF2).

    PubMed

    Napast, Viktor; Moškon, Jože; Homšak, Marko; Petek, Aljana; Gaberšček, Miran

    2015-01-01

    The possibility of preparation of operating rechargeable liquid battery cells based on aluminium and its alloys is systematically checked. In all cases we started from aluminium as the negative electrode whereas as the positive electrode three different metals were tested: Pb, Bi and Sn. Two types of electrolytes were selected: Na(3)AlF(6) -AlF(3) - BaCl(2) - NaCl and Li(3)AlF(3) - BaF(2). We show that some of these combinations allowed efficient separation of individual liquid layers. The cells exhibited expected voltages, relatively high current densities and could be charged and discharged several times. The capacities were relatively low (120 mAh in the case of Al-Pb system), mostly due to unoptimised cell construction. Improvements in various directions are possible, especially by hermetically sealing the cells thus preventing salt evaporation. Similarly, solubility of aluminium in alloys can be increased by optimising the composition of positive electrode. PMID:26680707

  17. Preparation and Electrochemical Characterization of Aluminium Liquid Battery Cells With Two Different Electrolytes (NaCl-BaCl2-AlF3-NaF and LiF-AlF3-BaF2).

    PubMed

    Napast, Viktor; Moškon, Jože; Homšak, Marko; Petek, Aljana; Gaberšček, Miran

    2015-01-01

    The possibility of preparation of operating rechargeable liquid battery cells based on aluminium and its alloys is systematically checked. In all cases we started from aluminium as the negative electrode whereas as the positive electrode three different metals were tested: Pb, Bi and Sn. Two types of electrolytes were selected: Na(3)AlF(6) -AlF(3) - BaCl(2) - NaCl and Li(3)AlF(3) - BaF(2). We show that some of these combinations allowed efficient separation of individual liquid layers. The cells exhibited expected voltages, relatively high current densities and could be charged and discharged several times. The capacities were relatively low (120 mAh in the case of Al-Pb system), mostly due to unoptimised cell construction. Improvements in various directions are possible, especially by hermetically sealing the cells thus preventing salt evaporation. Similarly, solubility of aluminium in alloys can be increased by optimising the composition of positive electrode.

  18. The improvement of aluminium casting process control by application of the new CRIMSON process

    NASA Astrophysics Data System (ADS)

    Dai, X.; Jolly, M.; Zeng, B.

    2012-07-01

    All The traditional foundry usually not only uses batch melting where the aluminium alloys are melted and held in a furnace for long time, but also uses the gravity filling method in both Sand Casting Process (SCP) and Investment Casting Process (ICP). In the gravity filling operation, the turbulent behaviour of the liquid metal causes substantial entrainment of the surface oxide films which are subsequently trapped into the liquid and generate micro cracks and casting defects. In this paper a new CRIMSON process is introduced which features instead of gravity filling method, using the single shot up-casting method to realize the rapid melting and rapid filling mould operations which reduce the contact time between the melt and environment thus reducing the possibility of defect generation. Another advantage of the new process is the drastic reduction of energy consumption due to shortened melting and filling time. Two types of casting samples from SCP and ICP were compared with the new process. The commercial software was used to simulate the filling and solidification processes of the casting samples. The results show that the new process has a more improved behaviour during filling a mould and solidification than the two conventional casting processes.

  19. Bone response to a titanium aluminium nitride coating on metallic implants.

    PubMed

    Freeman, C O; Brook, I M

    2006-05-01

    The design, surface characteristics and strength of metallic implants are dependant on their intended use and clinical application. Surface modifications of materials may enable reduction of the time taken for osseointegration and improve the biological response of bio-mechanically favourable metals and alloys. The influence of a titanium aluminium nitride (TAN) coating on the response of bone to commercially pure titanium and austenitic 18/8 stainless steel wire is reported. TAN coated and plain rods of stainless steel and commercially pure titanium were implanted into the mid-shaft of the femur of Wistar rats. The femurs were harvested at four weeks and processed for scanning electron and light microscopy. All implants exhibited a favourable response in bone with no evidence of fibrous encapsulation. There was no significant difference in the amount of new bone formed around the different rods (osseoconduction), however, there was a greater degree of shrinkage separation of bone from the coated rods than from the plain rods (p = 0.017 stainless steel and p = 0.0085 titanium). TAN coating may result in reduced osseointegration between bone and implant.

  20. Alloy softening in binary molybdenum alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Witzke, W. R.

    1972-01-01

    An investigation was conducted to determine the effects of alloy additions of Hf, Ta, W, Re, Os, Ir, and Pt on the hardness of Mo. Special emphasis was placed on alloy softening in these binary Mo alloys. Results showed that alloy softening was produced by those elements having an excess of s+d electrons compared to Mo, while those elements having an equal number or fewer s+d electrons than Mo failed to produce alloy softening. Alloy softening and hardening can be correlated with the difference in number of s+d electrons of the solute element and Mo.

  1. Aluminium content of foods originating from aluminium-containing food additives.

    PubMed

    Ogimoto, Mami; Suzuki, Kumi; Haneishi, Nahoko; Kikuchi, Yuu; Takanashi, Mayu; Tomioka, Naoko; Uematsu, Yoko; Monma, Kimio

    2016-09-01

    Aluminium (Al) levels of 90 food samples were investigated. Nineteen samples contained Al levels exceeding the tolerable weekly intake (TWI) for young children [body weight (bw): 16 kg] when consuming two servings/week. These samples were purchased multiple times at specific intervals and were evaluated for Al levels. Al was detected in 27 of the 90 samples at levels ranging from 0.01 (limit of quantitation) to 1.06 mg/g. Of these, the Al intake levels in two samples (cookie and scone mix, 1.3 and 2 mg/kg bw/week, respectively) exceeded the TWI as established by European Food Safety Authority, although the level in the scone mix was equivalent to the provisional TWI (PTWI) as established by Joint Food and Agriculture Organization of the United Nations/World Health Organization Expert Committee on Food Additives. The Al levels markedly decreased in 14 of the 19 samples with initially high Al levels. These results indicated reductions in the Al levels to below the PTWI limits in all but two previously identified food samples.

  2. Aluminium content of foods originating from aluminium-containing food additives.

    PubMed

    Ogimoto, Mami; Suzuki, Kumi; Haneishi, Nahoko; Kikuchi, Yuu; Takanashi, Mayu; Tomioka, Naoko; Uematsu, Yoko; Monma, Kimio

    2016-09-01

    Aluminium (Al) levels of 90 food samples were investigated. Nineteen samples contained Al levels exceeding the tolerable weekly intake (TWI) for young children [body weight (bw): 16 kg] when consuming two servings/week. These samples were purchased multiple times at specific intervals and were evaluated for Al levels. Al was detected in 27 of the 90 samples at levels ranging from 0.01 (limit of quantitation) to 1.06 mg/g. Of these, the Al intake levels in two samples (cookie and scone mix, 1.3 and 2 mg/kg bw/week, respectively) exceeded the TWI as established by European Food Safety Authority, although the level in the scone mix was equivalent to the provisional TWI (PTWI) as established by Joint Food and Agriculture Organization of the United Nations/World Health Organization Expert Committee on Food Additives. The Al levels markedly decreased in 14 of the 19 samples with initially high Al levels. These results indicated reductions in the Al levels to below the PTWI limits in all but two previously identified food samples. PMID:27092423

  3. Research on Softening of A95456 Alloy Deformed Under Elevated Temperatures

    SciTech Connect

    Petrov, Pavel A.; Perfilov, Victor I.

    2007-04-07

    The present paper describes the results of the research on the softening of aluminium alloy A95456 deformed at elevated temperatures. The investigations were carried out within the temperature range of 310-450 deg. C and strain rate of 0.01-0.4 s-1. The strain rate was either constant or variable in performed experiments. In case of variable strain rate two different schemes were observed. Firstly, the deformation of alloy A95456 was performed at constant die velocity and so the strain rate increased monotonically. Secondly, the die velocity was changed suddenly during the deformation of A95456 alloy. In turn, it caused the sudden strain rate change. To describe the softening behaviour of A95456 alloy several equations were investigated. The accuracy of each equation was estimated. Some practical recommendations for use of those equations were given.

  4. Aluminium in food and daily dietary intake assessment from 15 food groups in Zhejiang Province, China.

    PubMed

    Zhang, Hexiang; Tang, Jun; Huang, Lichun; Shen, Xianghong; Zhang, Ronghua; Chen, Jiang

    2016-06-01

    Aluminium was measured in 2580 samples of 15 food groups and dietary exposure was estimated. Samples were purchased and analysed during 2010 to 2014. High aluminium levels were found in jellyfish (mean 4862 mg/kg), laver (mean 455.2 mg/kg) and fried twisted cruller (mean 392.4 mg/kg). Dietary exposure to aluminium was estimated for Zhejiang residents. The average dietary exposure to aluminium via 15 food groups in Zhejiang Province was 1.15 mg/kg bw/week, which is below the provisional tolerable weekly intake of 2 mg/kg bw /week. Jellyfish is the main Al contributor, providing 37.6% of the daily intake via these 15 food groups. This study provided new information on aluminium levels and assessment of aluminium (Al) dietary exposure in Zhejiang Province of China. PMID:26727195

  5. RESPONSE OF PHENOLIC METABOLISM INDUCED BY ALUMINIUM TOXICITY IN FAGOPYRUM ESCULENTUM MOENCH. PLANTS.

    PubMed

    Smirnov, O E; Kosyan, A M; Kosyk, O I; Taran, N Yu

    2015-01-01

    Buckwheat genus (Fagopyrum Mill.) is one of the aluminium tolerant taxonomic units of plants. The aim of the study was an evaluation of the aluminium (50 μM effect on phenolic accumulation in various parts of buckwheat plants (Fagopyrum esculentum Moench). Detection of increasing of total phenolic content, changes in flavonoid and anthocyanin content and phenylalanine ammonia-lyase activity (PAL) were revealed over a period of 10 days of exposure to aluminium. The most significant effects of aluminium treatment on phenolic compounds accumulation were total phenolic content increasing (by 27.2%) and PAL activity rising by 2.5 times observed in leaves tissues. Received data could be helpful to understand the aluminium tolerance principles and relationships of phenolic compounds to aluminium phytotoxicity.

  6. RESPONSE OF PHENOLIC METABOLISM INDUCED BY ALUMINIUM TOXICITY IN FAGOPYRUM ESCULENTUM MOENCH. PLANTS.

    PubMed

    Smirnov, O E; Kosyan, A M; Kosyk, O I; Taran, N Yu

    2015-01-01

    Buckwheat genus (Fagopyrum Mill.) is one of the aluminium tolerant taxonomic units of plants. The aim of the study was an evaluation of the aluminium (50 μM effect on phenolic accumulation in various parts of buckwheat plants (Fagopyrum esculentum Moench). Detection of increasing of total phenolic content, changes in flavonoid and anthocyanin content and phenylalanine ammonia-lyase activity (PAL) were revealed over a period of 10 days of exposure to aluminium. The most significant effects of aluminium treatment on phenolic compounds accumulation were total phenolic content increasing (by 27.2%) and PAL activity rising by 2.5 times observed in leaves tissues. Received data could be helpful to understand the aluminium tolerance principles and relationships of phenolic compounds to aluminium phytotoxicity. PMID:27025067

  7. Prediction of the ballistic limit of an aluminium sandwich panel

    NASA Astrophysics Data System (ADS)

    Campbell, J.; De Vuyst, T.; Vignjevic, R.; Hughes, K.

    2016-08-01

    This paper presents research on modelling the impact of a 150g projectile on a 35mm thick aluminium sandwich panel. The objective of the work is a predictive modelling capability for the ballistic limit of the panel. A predictive modelling capability supports the design of capture and deorbit missions for large items of space debris such as satellites and rocket upper stages. A detailed explicit finite element model was built using the LSDYNA software and results were compared with experimental data for the projectile exit velocity to establish key parameters. The primary parameters influencing the model behaviour were the strength and failure of the aluminium face sheets and the friction between projectile and panel. The model results showed good agreement with experimental results for ogive nose projectiles, but overestimated the exit velocity for flat nose projectiles.

  8. Experimental evidence for a dynamical crossover in liquid aluminium.

    PubMed

    Demmel, F; Fraile, A; Szubrin, D; Pilgrim, W-C; Morkel, C

    2015-11-18

    The temperature dependence of the dynamic structure factor at next-neighbour distances has been investigated for liquid aluminium. This correlation function is a sensitive parameter for changes in the local environment and its Fourier transform was measured in a coherent inelastic neutron scattering experiment. The zero frequency amplitude decreases in a nonlinear way and indicates a change in dynamics around 1.4 ∙ Tmelting. From that amplitude a generalized viscosity can be derived which is a measure of local stress correlations on next-neighbour distances. The derived generalized longitudinal viscosity shows a changing slope at the same temperature range. At this temperature the freezing out of degrees of freedom for structural relaxation upon cooling sets in which can be understood as a precursor towards the solid state. That crossover in dynamics of liquid aluminium shows the same signatures as previously observed in liquid rubidium and lead, indicating an universal character. PMID:26465204

  9. Modelling of aluminium sheet forming at elevated temperatures

    NASA Astrophysics Data System (ADS)

    van den Boogaard, A. H.; Huétink, J.

    2004-06-01

    The formability of Al-Mg sheet can be improved considerably, by increasing the temperature. By heating the sheet in areas with large shear strains, but cooling it on places where the risk of necking is high, the limiting drawing ratio can be increased to values above 2.5. At elevated temperatures, the mechanical response of the material becomes strain rate dependent. To accurately simulate warm forming of aluminium sheet, a material model is required that incorporates the temperature and strain-rate dependency. In this paper simulations are presented of the deep drawing of a cylindrical cup, using shell elements. It is demonstrated that the familiar quadratic Hill yield function is not capable of describing the plastic deformation of aluminium. Hardening can be described successfully with a physically based material model for temperatures up to 200 °C. At higher temperatures and very low strain rates, the flow curve deviates significantly from the model.

  10. Histopathological changes in cases of aluminium phosphide poisoning.

    PubMed

    Sinha, U S; Kapoor, A K; Singh, A K; Gupta, A; Mehrotra, Ravi

    2005-04-01

    Of a total of 205 poisoning deaths in our hospital in 2003, 83 cases were due to Aluminium phosphide poisoning and were further analyzed. Most vulnerable age group was 21-40 years and M:F ratio was 2:1. On naked eye examination, almost all the vital organs were found to be congested. On microscopic study, the liver showed central venous congestion, degeneration, haemorrhage, sinusoidal dilation, bile stasis, centrilobular necrosis, Kupffer cell hyperplasia, infiltration by mononuclear cells and fatty change. Microscopy of the lungs revealed alveolar thickening, oedema, dilated capillaries, collapsed alveoli and haemorrhage. In the kidney, changes were degeneration, infiltration, tubular dilation and cloudy swelling. Changes in the brain included congestion and coagulative necrosis and in the stomach, congestion and haemorrhage. Easy availability of this cheap and highly toxic substance was responsible for the sudden spurt of poisoning with aluminium phosphide. PMID:16758658

  11. Structural elucidation of crystallization centers in aluminium inoculated with titanium

    SciTech Connect

    Banerji, A.; Reif, W. . Inst. fuer Metallforschung-Metallkunde); Feng, Q. . Dept. of Materials Science and Engineering)

    1993-08-01

    The heterogeneous nucleation process in commercially pure aluminium (99.7%) castings inoculated with hypoperitectic titanium additions (<0.15%) was investigated. Electron diffraction of the crystallization center particles, which formed in situ by reaction of added titanium with carbon impurity in the melt and subsequently nucleated [alpha]-aluminium, showed that they were essentially composed of Ti[sub 2]C, having orthorhombic lattice with a = 1.2 nm, b = 1.06 nm and c = 0.50 nm, and stoichiometric TiC, having cubic lattice with a = 0.4380 nm. Traces of Ti[sub 3]AlC and Al[sub 4]C[sub 3] were recorded only in rare cases.

  12. Investigation and modelling of the effects of solidification time and grain refinement on the grain size of a sand-cast Al4Cu alloy

    NASA Astrophysics Data System (ADS)

    Colak, M.; Sirin, S.; Kocaman, E.; Kayıkcı, R.

    2015-03-01

    It is well known that adding small amounts of Ti and B into aluminium casting alloys increase the fluidity, feedability, strength, fatigue resistance and pressure tightness. These occur because of Ti and B within the master alloys create heterogeneous nucleation sites by forming such intermetallic compounds as TiB2, Al3Ti and AlB2. It is also known that the solidification time is influential on the formation of final grain size of aluminium cast parts. However the combining effects of both grain refining and solidification time has not been studied properly. Therefore, in this work, the effects of the grain refining and solidification time have been investigated on a sand-cast Al-4wt%Cu alloy. To determine solidification time effect, a tests mould having different section thickness has been used.

  13. The precipitation of potassium aluminium sulphate from aqueous solution

    NASA Astrophysics Data System (ADS)

    Mullin, J. W.; Žáček, S.

    1981-06-01

    A precipitation study has been made with potassium aluminium sulphate (potash alum) produced by mixing aqueous solutions of its constituent salts. Rates of nucleation, as indicated by the induction period, were measured for both agitated and non-agitated solutions over the temperature range 15-35°C. Nucleation rates increase with increases in agitation, temperature and supersaturation, but the latter has the dominant effect, as predicted by classical nucleation theory. The temperature-dependence of the interfacial tension is evaluated.

  14. Lewis acid fragmentation of a lithium aryloxide cage: generation of new heterometallic aluminium-lithium species.

    PubMed

    Muñoz, Ma Teresa; Urbaneja, Carmen; Temprado, Manuel; Mosquera, Marta E G; Cuenca, Tomás

    2011-11-14

    Heterometallic aluminium-lithium species were prepared by the fragmentation reaction of the hexametallic cage compound [Li{2,6-(MeO)(2)C(6)H(3)O}](6) (1) with alkyl aluminium derivatives. Depending on the aluminium precursor, the species formed present different nuclearities in the solid state as shown by single crystal X-ray analysis. Spectroscopic and computational studies have been performed to study the nuclearity of the synthesized compounds in solution.

  15. Control of Microthrix parvicella by aluminium salts addition.

    PubMed

    Durban, N; Juzan, L; Krier, J; Gillot, S

    2016-01-01

    Aluminium and iron chloride were added to a biological nutrient removal pilot plant (1,500 population equivalent) treating urban wastewater to investigate the control of Microthrix parvicella bulking and foaming by metallic salts. Monitoring plant performance over two 6-month periods showed a slight impact on the removal efficiencies. Addition of metallic salts (Me; aluminium or aluminium + iron) at a concentration of 41 mmol Me(kg MLSS·d) (MLSS: mixed liquor suspended solids) over 70 days allowed a stabilization of the diluted sludge volume index (DSVI), whereas higher dosages (94 mmol Me(kg MLSS·d) over 35 days or 137 mmol Me(kg MLSS·d) over 14 days induced a significant improvement of the settling conditions. Microscopic observations showed a compaction of biological aggregates with an embedding of filamentous bacteria into the flocs that is not specific to M. parvicella as bacteria from phylum Chloroflexi are embedded too. The quantitative polymerase chain reaction targeting M. parvicella further indicated a possible growth limitation in addition to the flocculation impact at the high dosages of metallic salts investigated. DSVI appeared to be correlated with the relative abundance of M. parvicella.

  16. Pulse electrodeposition of adherent nickel coatings onto anodized aluminium surfaces

    NASA Astrophysics Data System (ADS)

    Frantz, Cédric; Vichery, Charlotte; Zechner, Johannes; Frey, Damian; Bürki, Gerhard; Cebeci, Halil; Michler, Johann; Philippe, Laetitia

    2015-03-01

    Aluminium is one of the mostly used elements in the industry because of its abundance and low weight. However, the deposition of a metallic coating requires performing the so-called zincate pre-treatment in order to allow the formation of inter-metallic bonds and thereby achieving sufficient adherence. In this work, porous anodic aluminium oxide (AAO) is used as an anchoring intermediate layer for nickel coatings. AAO is grown anodically in sulfuric acid and nickel coatings are deposited by potentiostatic reverse pulse electrodeposition onto as-anodized aluminium surfaces. The electrodeposition of nickel is initiated onto the electrochemically thinned barrier layer of AAO and pursued until the complete covering of the oxide. The electrochemical behavior of Watts and sulfamate baths is investigated by cyclic voltammetry for different barrier layer thickness, allowing to validate the thinning conditions and to determine the appropriate deposition potential of nickel. GD-OES measurements show that low duty cycles are necessary to achieve high filling ratio of the AAO. SEM micrographs show that a smooth uniform coating is obtained when nickel is deposited in presence of additives.

  17. Stock dynamics and emission pathways of the global aluminium cycle

    NASA Astrophysics Data System (ADS)

    Liu, Gang; Bangs, Colton E.; Müller, Daniel B.

    2013-04-01

    Climate change mitigation in the materials sector faces a twin challenge: satisfying rapidly rising global demand for materials while significantly curbing greenhouse-gas emissions. Process efficiency improvement and recycling can contribute to reducing emissions per material output; however, long-term material demand and scrap availability for recycling depend fundamentally on the dynamics of societies' stocks of products in use, an issue that has been largely neglected in climate science. Here, we show that aluminium in-use stock patterns set essential boundary conditions for future emission pathways, which has significant implications for mitigation priority setting. If developing countries follow industrialized countries in their aluminium stock patterns, a 50% emission reduction by 2050 below 2000 levels cannot be reached even under very optimistic recycling and technology assumptions. The target can be reached only if future global per-capita aluminium stocks saturate at a level much lower than that in present major industrialized countries. As long as global in-use stocks are growing rapidly, radical new technologies in primary production (for example, inert anode and carbon capture and storage) have the greatest impact in emission reduction; however, their window of opportunity is closing once the stocks begin to saturate and the largest reduction potential shifts to post-consumer scrap recycling.

  18. Toxicity of indium arsenide, gallium arsenide, and aluminium gallium arsenide.

    PubMed

    Tanaka, Akiyo

    2004-08-01

    Gallium arsenide (GaAs), indium arsenide (InAs), and aluminium gallium arsenide (AlGaAs) are semiconductor applications. Although the increased use of these materials has raised concerns about occupational exposure to them, there is little information regarding the adverse health effects to workers arising from exposure to these particles. However, available data indicate these semiconductor materials can be toxic in animals. Although acute and chronic toxicity of the lung, reproductive organs, and kidney are associated with exposure to these semiconductor materials, in particular, chronic toxicity should pay much attention owing to low solubility of these materials. Between InAs, GaAs, and AlGaAs, InAs was the most toxic material to the lung followed by GaAs and AlGaAs when given intratracheally. This was probably due to difference in the toxicity of the counter-element of arsenic in semiconductor materials, such as indium, gallium, or aluminium, and not arsenic itself. It appeared that indium, gallium, or aluminium was toxic when released from the particles, though the physical character of the particles also contributes to toxic effect. Although there is no evidence of the carcinogenicity of InAs or AlGaAs, GaAs and InP, which are semiconductor materials, showed the clear evidence of carcinogenic potential. It is necessary to pay much greater attention to the human exposure of semiconductor materials.

  19. Control of Microthrix parvicella by aluminium salts addition.

    PubMed

    Durban, N; Juzan, L; Krier, J; Gillot, S

    2016-01-01

    Aluminium and iron chloride were added to a biological nutrient removal pilot plant (1,500 population equivalent) treating urban wastewater to investigate the control of Microthrix parvicella bulking and foaming by metallic salts. Monitoring plant performance over two 6-month periods showed a slight impact on the removal efficiencies. Addition of metallic salts (Me; aluminium or aluminium + iron) at a concentration of 41 mmol Me(kg MLSS·d) (MLSS: mixed liquor suspended solids) over 70 days allowed a stabilization of the diluted sludge volume index (DSVI), whereas higher dosages (94 mmol Me(kg MLSS·d) over 35 days or 137 mmol Me(kg MLSS·d) over 14 days induced a significant improvement of the settling conditions. Microscopic observations showed a compaction of biological aggregates with an embedding of filamentous bacteria into the flocs that is not specific to M. parvicella as bacteria from phylum Chloroflexi are embedded too. The quantitative polymerase chain reaction targeting M. parvicella further indicated a possible growth limitation in addition to the flocculation impact at the high dosages of metallic salts investigated. DSVI appeared to be correlated with the relative abundance of M. parvicella. PMID:26819398

  20. Modelling of detonation cellular structure in aluminium suspensions

    NASA Astrophysics Data System (ADS)

    Briand, A.; Veyssiere, B.; Khasainov, B. A.

    2010-12-01

    Heterogeneous detonations involving aluminium suspensions have been studied for many years for industrial safety policies, and for military and propulsion applications. Owing to their weak detonability and to the lack of available experimental results on the detonation cellular structure, numerical simulations provide a convenient way to improve the knowledge of such detonations. One major difficulty arising in numerical study of heterogeneous detonations involving suspensions of aluminium particles in oxidizing atmospheres is the modelling of aluminium combustion. Our previous two-step model provided results on the effect on the detonation cellular structure of particle diameter and characteristic chemical lengths. In this study, a hybrid model is incorporated in the numerical code EFAE, combining both kinetic and diffusion regimes in parallel. This more realistic model provides good agreement with the previous two-step model and confirms the correlations found between the detonation cell width, and particle diameter and characteristic lengths. Moreover, the linear dependence found between the detonation cell width and the induction length remains valid with the hybrid model.

  1. On the Possibility of using Alluminium-Magnesium Alloys with Improved Mechanical Characteristics for Body Elements of Zenit-2S Launch Vehicle Propellant Tanks

    NASA Astrophysics Data System (ADS)

    Sitalo, V.; Lytvyshko, T.

    2002-01-01

    Yuzhnoye SDO developed several generations of launch vehicles and spacecraft that are characterized by weight perfection, optimal cost, accuracy of output geometrical characteristics, stable strength characteristics, high tightness. The main structural material of launch vehicles are thermally welded non-strengthened aluminium- magnesium alloys. The aluminium-magnesium alloys in the annealed state have insufficiently high strength characteristics. Considerable increase of yield strength of sheets and plates can be reached by cold working but in this case, plasticity reduces. An effective way to improve strength of aluminium-magnesium alloys is their alloying with scandium. The alloying with scandium leads to modification of the structure of ingots (size reduction of cast grain) and formation of supersaturated solid solutions of scandium and aluminium during crystallization. During subsequent heatings (annealing of the ingots, heating for deformation) the solid solution disintegrates with the formation of disperse particles of Al3Sc type, that cause great strengthening of the alloy. High degree of dispersion and density of distribution in the matrix of secondary Al3Sc particles contribute to the considerable increase of the temperature of recrystallization of deformed intermediate products and to the formation of stable non-recrystallized structure. The alloying of alluminium-magnesium alloys with scandium increases their strength and operational characteristics, preserves their technological and corrosion properties, improves weldability. The alloys can be used within the temperature limits ­196-/+150 0C. The experimental structures of propellant tanks made of alluminium-magnesium alloys with scandium have been manufactured and tested. It was ascertained that the propellant tanks have higher margin of safety during loading with internal pressure and higher stability factor of the shrouds during loading with axial compression force which is caused by higher value

  2. Effects of breadfruit seed hull ash on the microstructures and properties of Al-Si-Fe alloy/breadfruit seed hull ash particulate composites

    NASA Astrophysics Data System (ADS)

    Atuanya, C. U.; Ibhadode, A. O. A.; Dagwa, I. M.

    2012-01-01

    The microstructures and properties of Al-Si-Fe alloy matrix composites reinforced with different weight fractions of breadfruit seed hull (husk) ash particles of size 500 nm were investigated. Six (6) different weight fractions of breadfruit seed hull ash particles were added to aluminium alloy matrix using a double stir-casting method. Microstructural analysis shows that with the increase of the reinforcement weight fraction, the matrix grain size decreases. The mechanical properties of the composites are improved over the matrix materials, except for the slightly decrease of the impact energy. Fracture surface examination indicates that there is a good interfacial bonding between the aluminium alloy matrix and the breadfruit seed hull ash particles and that fracture initiation does not occur at the particle-matrix interface. Hence, incorporation of breadfruit seed hull ash particles in aluminium matrix can lead to the production of low cost aluminium composites with improved hardness and strength. These composites can find applications in automotive components where light weight materials are required with good stiffness and strength.

  3. Aluminium localization in root tips of the aluminium-accumulating plant species buckwheat (Fagopyrum esculentum Moench).

    PubMed

    Klug, Benjamin; Specht, André; Horst, Walter J

    2011-11-01

    Aluminium (Al) uptake and transport in the root tip of buckwheat is not yet completely understood. For localization of Al in root tips, fluorescent dyes and laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS) were compared. The staining of Al with morin is an appropriate means to study qualitatively the radial distribution along the root tip axis of Al which is complexed by oxalate and citrate in buckwheat roots. The results compare well with the distribution of total Al determined by LA-ICP-MS which could be reliably calibrated to compare with Al contents by conventional total Al determination using graphite furnace atomic absorption spectrometry. The Al localization in root cross-sections along the root tip showed that in buckwheat Al is highly mobile in the radial direction. The root apex predominantly accumulated Al in the cortex. The subapical root section showed a homogenous Al distribution across the whole section. In the following root section Al was located particularly in the pericycle and the xylem parenchyma cells. With further increasing distance from the root apex Al could be detected only in individual xylem vessels. The results support the view that the 10 mm apical root tip is the main site of Al uptake into the symplast of the cortex, while the subapical 10-20 mm zone is the main site of xylem loading through the pericycle and xylem parenchyma cells. Progress in the better molecular understanding of Al transport in buckwheat will depend on the consideration of the tissue specificity of Al transport and complexation.

  4. The effects of aluminium on plant growth in a temperate and deciduous aluminium accumulating species

    PubMed Central

    Schmitt, Marco; Watanabe, Toshihiro; Jansen, Steven

    2016-01-01

    Aluminium (Al) is a phytotoxic element affecting the growth and yield of many crop plants, especially in the tropics. Yet, some plants are able to accumulate high levels of Al. The monogeneric family Symplocaceae represents an Al accumulating family including many tropical and evergreen species with high Al levels in their above ground plant tissues. It is unclear, however, whether Al accumulation also characterises temperate species of Symplocos, and whether or not the uptake has a beneficial growth effect. Here, we investigate if the temperate, deciduous species Symplocos paniculata is able to accumulate Al by growing seedlings and saplings in a hydroponic setup at pH 4 with and without Al. Pyrocatechol-violet (PCV) and aluminon staining was performed to visualize Al accumulation in various plant tissues. Both seedlings and saplings accumulate Al in their tissues if available. Mean Al levels in leaves were 4107 (±1474 mg kg−1) and 4290 (±4025 mg kg−1) for the seedlings and saplings, respectively. The saplings treated without Al showed a high mortality rate unlike the Al accumulating ones. The seedlings, however, showed no difference in growth and vitality between the two treatments. The saplings treated with Al showed new twig, leaf and root development, resulting in a considerable biomass increase. PCV and aluminon staining indicated the presence of Al in leaf, wood and bark tissue of the plants. S. paniculata shares the capacity to accumulate Al with its tropical sister species and is suggested to be a facultative accumulator. Whether or not Al has a beneficial effect remains unclear, due to developmental differences between seedlings and saplings. Al is suggested to be transported via the xylem transport system into the leaves, which show the highest Al levels. Radial transport via ray parenchyma to bark tissue is also likely given the high Al concentrations in the bark tissue. PMID:27613876

  5. Comparison of the x-ray attenuation properties of breast calcifications, aluminium, hydroxyapatite and calcium oxalate

    NASA Astrophysics Data System (ADS)

    Warren, L. M.; Mackenzie, A.; Dance, D. R.; Young, K. C.

    2013-04-01

    Aluminium is often used as a substitute material for calcifications in phantom measurements in mammography. Additionally, calcium oxalate, hydroxyapatite and aluminium are used in simulation studies. This assumes that these materials have similar attenuation properties to calcification, and this assumption is examined in this work. Sliced mastectomy samples containing calcification were imaged at ×5 magnification using a digital specimen cabinet. Images of the individual calcifications were extracted, and the diameter and contrast of each calculated. The thicknesses of aluminium required to achieve the same contrast as each calcification when imaged under the same conditions were calculated using measurements of the contrast of aluminium foils. As hydroxyapatite and calcium oxalate are also used to simulate calcifications, the equivalent aluminium thicknesses of these materials were also calculated using tabulated attenuation coefficients. On average the equivalent aluminium thickness was 0.85 times the calcification diameter. For calcium oxalate and hydroxyapatite, the equivalent aluminium thicknesses were 1.01 and 2.19 times the thickness of these materials respectively. Aluminium and calcium oxalate are suitable substitute materials for calcifications. Hydroxyapatite is much more attenuating than the calcifications and aluminium. Using solid hydroxyapatite as a substitute for calcification of the same size would lead to excessive contrast in the mammographic image.

  6. Dietary exposure to aluminium and health risk assessment in the residents of Shenzhen, China.

    PubMed

    Yang, Mei; Jiang, Lixin; Huang, Huiping; Zeng, Shengbo; Qiu, Fen; Yu, Miao; Li, Xiaorong; Wei, Sheng

    2014-01-01

    Although there are great changes of dietary in the past few decades in China, few are known about the aluminium exposure in Chinese diet. The aim of this study is to systematically evaluate the dietary aluminium intake level in residents of Shenzhen, China. A total of 853 persons from 244 household were investigated their diet by three days food records. Finally, 149 kinds of foods in 17 food groups were selected to be the most consumed foods. From them, 1399 food samples were collected from market to test aluminium concentration. High aluminium levels were found in jellyfish (median, 527.5 mg/kg), fried twisted cruller (median, 466.0 mg/kg), shell (median, 107.1 mg/kg). The Shenzhen residents' average dietary aluminium exposure was estimated at 1.263 mg/kg bw/week which is lower than the PTWI (provisional tolerable weekly intake). But 0-2 and 3-13 age groups have the highest aluminium intake exceeding the PTWI (3.356 mg/kg bw/week and 3.248 mg/kg bw/week) than other age groups. And the main dietary aluminium exposure sources are fried twisted cruller, leaf vegetables and bean products. Our study suggested that even three decades rapid economy development, children in Shenzhen still have high dietary aluminium exposure risk. How to control high dietary aluminium exposure still is a great public health challenge in Shenzhen, China.

  7. Comparison of the x-ray attenuation properties of breast calcifications, aluminium, hydroxyapatite and calcium oxalate.

    PubMed

    Warren, L M; Mackenzie, A; Dance, D R; Young, K C

    2013-04-01

    Aluminium is often used as a substitute material for calcifications in phantom measurements in mammography. Additionally, calcium oxalate, hydroxyapatite and aluminium are used in simulation studies. This assumes that these materials have similar attenuation properties to calcification, and this assumption is examined in this work. Sliced mastectomy samples containing calcification were imaged at ×5 magnification using a digital specimen cabinet. Images of the individual calcifications were extracted, and the diameter and contrast of each calculated. The thicknesses of aluminium required to achieve the same contrast as each calcification when imaged under the same conditions were calculated using measurements of the contrast of aluminium foils. As hydroxyapatite and calcium oxalate are also used to simulate calcifications, the equivalent aluminium thicknesses of these materials were also calculated using tabulated attenuation coefficients. On average the equivalent aluminium thickness was 0.85 times the calcification diameter. For calcium oxalate and hydroxyapatite, the equivalent aluminium thicknesses were 1.01 and 2.19 times the thickness of these materials respectively. Aluminium and calcium oxalate are suitable substitute materials for calcifications. Hydroxyapatite is much more attenuating than the calcifications and aluminium. Using solid hydroxyapatite as a substitute for calcification of the same size would lead to excessive contrast in the mammographic image.

  8. Neuroprotective effect of Allium cepa L. in aluminium chloride induced neurotoxicity.

    PubMed

    Singh, Tanveer; Goel, Rajesh Kumar

    2015-07-01

    The present study was envisaged to investigate the neuroprotective potential of Allium cepa (A. cepa) in aluminium chloride induced neurotoxicity. Aluminium chloride (50 mg/kg/day) was administered orally in mice supplemented with different doses of A. cepa hydroethanolic extract for a period of 60 days. Various behavioural, biochemical and histopathological parameters were estimated in aluminium exposed animals. Chronic aluminium administration resulted in significant motor incoordination and memory deficits, which were also endorsed biochemically as there was increased oxidative stress as well as elevated acetylcholinesterase (AChE) and aluminium levels in the brain. Supplementation with A. cepa in aluminium exposed animals significantly improved muscle coordination and memory deficits as well as reduced oxidative stress, AChE and decreased abnormal aluminium deposition in the brain. Histopathologically, there was marked deterioration visualized as decreased vacuolated cytoplasm as well as decreased pyramidal cells in the hippocampal area of mice brain which were found to be reversed with A. cepa supplementation. Administration of BADGE (PPARγ antagonist) in aluminium exposed animals reversed the neuroprotective potential of A. cepa as assessed with various behavioural, biochemical, neurochemical and histopathological estimations. In conclusion, finding of this study suggested significant neuroprotective potential of A. cepa in aluminium induced neurotoxicity. Further, the role of PPARγ receptor agonism has also been suggested as a putative neuroprotective mechanism of A. cepa, which needs further studies for confirmation.

  9. Dietary Exposure to Aluminium and Health Risk Assessment in the Residents of Shenzhen, China

    PubMed Central

    Yang, Mei; Jiang, Lixin; Huang, Huiping; Zeng, Shengbo; Qiu, Fen; Yu, Miao; Li, Xiaorong; Wei, Sheng

    2014-01-01

    Although there are great changes of dietary in the past few decades in China, few are known about the aluminium exposure in Chinese diet. The aim of this study is to systematically evaluate the dietary aluminium intake level in residents of Shenzhen, China. A total of 853 persons from 244 household were investigated their diet by three days food records. Finally, 149 kinds of foods in 17 food groups were selected to be the most consumed foods. From them, 1399 food samples were collected from market to test aluminium concentration. High aluminium levels were found in jellyfish (median, 527.5 mg/kg), fried twisted cruller (median, 466.0 mg/kg), shell (median, 107.1 mg/kg). The Shenzhen residents' average dietary aluminium exposure was estimated at 1.263 mg/kg bw/week which is lower than the PTWI (provisional tolerable weekly intake). But 0–2 and 3–13 age groups have the highest aluminium intake exceeding the PTWI (3.356 mg/kg bw/week and 3.248 mg/kg bw/week) than other age groups. And the main dietary aluminium exposure sources are fried twisted cruller, leaf vegetables and bean products. Our study suggested that even three decades rapid economy development, children in Shenzhen still have high dietary aluminium exposure risk. How to control high dietary aluminium exposure still is a great public health challenge in Shenzhen, China. PMID:24594670

  10. Do aluminium-based phosphate binders continue to have a role in contemporary nephrology practice?

    PubMed Central

    2011-01-01

    Background Aluminium-containing phosphate binders have long been used for treatment of hyperphosphatemia in dialysis patients. Their safety became controversial in the early 1980's after reports of aluminium related neurological and bone disease began to appear. Available historical evidence however, suggests that neurological toxicity may have primarily been caused by excessive exposure to aluminium in dialysis fluid, rather than aluminium-containing oral phosphate binders. Limited evidence suggests that aluminium bone disease may also be on the decline in the era of aluminium removal from dialysis fluid, even with continued use of aluminium binders. Discussion The K/DOQI and KDIGO guidelines both suggest avoiding aluminium-containing binders. These guidelines will tend to promote the use of the newer, more expensive binders (lanthanum, sevelamer), which have limited evidence for benefit and, like aluminium, limited long-term safety data. Treating hyperphosphatemia in dialysis patients continues to represent a major challenge, and there is a large body of evidence linking serum phosphate concentrations with mortality. Most nephrologists agree that phosphate binders have the potential to meaningfully reduce mortality in dialysis patients. Aluminium is one of the cheapest, most effective and well tolerated of the class, however there are no prospective or randomised trials examining the efficacy and safety of aluminium as a binder. Aluminium continues to be used as a binder in Australia as well as some other countries, despite concern about the potential for toxicity. There are some data from selected case series that aluminium bone disease may be declining in the era of reduced aluminium content in dialysis fluid, due to rigorous water testing. Summary This paper seeks to revisit the contemporary evidence for the safety record of aluminium-containing binders in dialysis patients. It puts their use into the context of the newer, more expensive binders and increasing

  11. Evaluation of the speciation status of aluminium(III) ions in isolated osteoarthritic knee-joint synovial fluid.

    PubMed

    Silwood, Christopher J L; Grootveld, Martin

    2005-10-10

    High field 1H NMR spectroscopy demonstrated that the equilibration of added Al(III) ions in osteoarthritic (OA) knee-joint synovial fluid (SF) resulted in its complexation by citrate and, to a much lesser extent, tyrosine and histidine. The ability of these ligands, together with inorganic phosphate, to compete for the available Al(III) in terms of (1) thermodynamic equilibrium constants for the formation of their complexes and (2) their SF concentrations was probed through the use of computer speciation calculations, which considered low-molecular-mass binary and ternary Al(III) species, the predominant Al(III) plasma transport protein transferrin, and also relevant hydrolysis and precipitation processes. It was found that, at relatively low added Al(III) concentrations, citrate species were more favoured, whilst phosphate species became dominant at higher levels. The significance of these findings with regard to the in vivo corrosion of aluminium-containing metal alloy joint prostheses (e.g., TiAlV alloys) is discussed. PMID:15978730

  12. Etude par microscopie electronique d'un alliage aluminium-cuivre a 1.3% atomique obtenu par implantation

    NASA Astrophysics Data System (ADS)

    Cartraud, M.; Guillot, J.; Templier, C.; Louzolo, P.

    1985-01-01

    An Al-Cu alloy of 1.3 at% is obtained by implantation of Cu ions in thin foils of aluminium. The purpose of the electron-microscope study is to determine the ageing reactions of this alloy as compared with those occuring in the quenched solid solution. It has been shown that the implantation temperature is an essential parameter in the unmixing process. After a 77 K implantation 8 months of ageing at 20°C are necessary to obtain the first stages of unmixing characterized by the formation of Guinier-Prestion I zones (GP(I) zones), whereas after an implantation at room-temperature, the θ″ phase is directly observed. The behaviour of the solid solution obtained at 77 K is similar to the conventional Al-Cu solid solution. On the contrary, during the implantation at room-temperature, the unmixing is already started and this fact can be explained on account of an enhanced diffusion.

  13. Metal alloy identifier

    DOEpatents

    Riley, William D.; Brown, Jr., Robert D.

    1987-01-01

    To identify the composition of a metal alloy, sparks generated from the alloy are optically observed and spectrographically analyzed. The spectrographic data, in the form of a full-spectrum plot of intensity versus wavelength, provide the "signature" of the metal alloy. This signature can be compared with similar plots for alloys of known composition to establish the unknown composition by a positive match with a known alloy. An alternative method is to form intensity ratios for pairs of predetermined wavelengths within the observed spectrum and to then compare the values of such ratios with similar values for known alloy compositions, thereby to positively identify the unknown alloy composition.

  14. Adsorption of ammonia on graphite oxide/aluminium polycation and graphite oxide/zirconium-aluminium polyoxycation composites.

    PubMed

    Seredych, Mykola; Bandosz, Teresa J

    2008-08-01

    Graphite oxide (GO) synthesized from commercial graphite was modified with aluminium or zirconium-aluminium polyoxycations and then calcined at 350 degrees C. On the samples obtained adsorption of ammonia from moist air was investigated. The surface of materials before and after exposure to ammonia was characterized using adsorption of nitrogen, XRD, SEM, FTIR, TA, CHN analysis, and potentiometric titration. The results showed that in spite of the fact that graphite composites/pillared graphites (PG) have Keggin-like ions located between the layers, that space blocked for nitrogen molecules used to determine the specific surface area. During calcinations, the deflagration of layers occurred as a result of decomposition of epoxy groups. This results in formation of disordered graphitic carbons with some mesoporosity. Even though these materials were not porous, the significant amount of ammonia was retained on the surface. Since ammonia molecule is able to specifically interact with oxygen groups of graphite oxide and Brønsted centers of inorganic pillars, it is likely intercalated between the composite layers. While the best performance was found for GO modified with aluminium-zirconium species, after calcinations the samples containing Keggin Al(13) like cations revealed the high capacity which is linked to the high acidity of incorporated inorganic compounds. PMID:18501918

  15. Adsorption of ammonia on graphite oxide/aluminium polycation and graphite oxide/zirconium-aluminium polyoxycation composites.

    PubMed

    Seredych, Mykola; Bandosz, Teresa J

    2008-08-01

    Graphite oxide (GO) synthesized from commercial graphite was modified with aluminium or zirconium-aluminium polyoxycations and then calcined at 350 degrees C. On the samples obtained adsorption of ammonia from moist air was investigated. The surface of materials before and after exposure to ammonia was characterized using adsorption of nitrogen, XRD, SEM, FTIR, TA, CHN analysis, and potentiometric titration. The results showed that in spite of the fact that graphite composites/pillared graphites (PG) have Keggin-like ions located between the layers, that space blocked for nitrogen molecules used to determine the specific surface area. During calcinations, the deflagration of layers occurred as a result of decomposition of epoxy groups. This results in formation of disordered graphitic carbons with some mesoporosity. Even though these materials were not porous, the significant amount of ammonia was retained on the surface. Since ammonia molecule is able to specifically interact with oxygen groups of graphite oxide and Brønsted centers of inorganic pillars, it is likely intercalated between the composite layers. While the best performance was found for GO modified with aluminium-zirconium species, after calcinations the samples containing Keggin Al(13) like cations revealed the high capacity which is linked to the high acidity of incorporated inorganic compounds.

  16. Properties- and applications of quasicrystals and complex metallic alloys.

    PubMed

    Dubois, Jean-Marie

    2012-10-21

    This article aims at an account of what is known about the potential for applications of quasicrystals and related compounds, the so-called family of Complex Metallic Alloys (CMAs‡). Attention is focused at aluminium-based CMAs, which comprise a large number of crystalline compounds and quasicrystals made of aluminium alloyed with transition metals (like Fe or Cu) or normal metals like Mg. Depending on composition, the structural complexity varies from a few atoms per unit cell up to thousands of atoms. Quasicrystals appear then as CMAs of ultimate complexity and exhibit a lattice that shows no periodicity anymore in the usual 3-dimensional space. Properties change dramatically with lattice complexity and turn the metal-type behaviour of simple Al-based crystals into a far more complex behaviour, with a fingerprint of semi-conductors that may be exploited in various applications, potential or realised. An account of the ones known to the author is given in the light of the relevant properties, namely light absorption, reduced adhesion and friction, heat insulation, reinforcement of composites for mechanical devices, and few more exotic ones. The role played by the search for applications of quasicrystals in the development of the field is briefly addressed in the concluding section.

  17. Investigations of the Electronic Properties and Surface Structures of Aluminium-Rich Quasicrystalline Alloys

    SciTech Connect

    Jason A. Barrow

    2003-08-05

    The work presented in this dissertation has investigated three distinct areas of interest in the field of quasicrystals: bulk structure, transport properties, and electronic structure. First, they have described the results of a study which explored the fundamental interactions between the atomic species of the icosahedral Al-Pd-Mn quasicrystal. The goal of this work was to determine whether the pseudo-MacKay or Bergman type clusters have a special stability or are merely a geometric coincidence. This was carried out by using laser vaporization to produce gas-phase metal clusters, which were analyzed using time-of-flight mass spectrometry. Both the kinetic and thermodynamic stabilities of the clusters were probed. The data indicated no special stability for either pseudo-MacKay or Bergman type clusters as isolated units. This, however, is not proof that these clusters are simply a geometric coincidence. It is possible that such clusters only have stability in the framework of the bulk matrix and do not exist as isolated units. Next, they have reported their investigations of the bulk thermal transport properties of a decagonal Al-Ni-Co two dimensional quasicrystal in the temperature range 373K-873K. The properties of a sample oriented along the periodic axis and another oriented along the aperiodic axis were measured. A high degree of anisotropy was observed between the aperiodic and periodic directions. Additionally, the properties were measured for a sample miscut to an orientation 45{sup o} off-axis. The properties of the miscut sample were shown to have good agreement with a theoretical model used to describe thermal transport in metallic single crystals. This model only considers thermal transport by a free-electron gas; therefore, agreement with experimental data suggests the validity of the Drude free-electron model for the decagonal Al-Ni-Co at these temperatures. Consequently, the observed anisotropy may be adequately described using classical transport equations. Transport behavior is described in terms of charge carriers and the mean-free time between carrier collisions. It is concluded that the mean-free time is much longer in the periodic direction than in the aperiodic direction. This difference produces the observed anisotropy in thermal transport. The third study presented a detailed analysis of the reversible, sputter-induced phase transformation which occurs on the 5-fold surface of an icosahedral Al-Cu-Fe quasicrystal. Reflection high-energy electron diffraction (RHEED), x-ray photoemission spectroscopy (XPS), and ultra-violet photoemission spectroscopy (UPS) data were collected as a function of annealing temperature and were used to probe surface structure, surface composition, and electronic structure, respectively. The composition and structure of the sputtered surface are consistent with a transformation to the {beta}-Al-Cu-Fe cubic structure, and shows a sharp metallic cut-off in the spectral intensity of the electronic structure at the Fermi edge. Upon annealing the surface reverts to a quasicrystalline composition and structure. This transformation has been correlated with a reduction in the spectral intensity of the electronic structure at the Fermi level. This data clearly demonstrates that the observed reduction is intrinsic to a quasicrystalline surface. It is concluded that this is due to the opening of a pseudo-gap in the electronic density of states as the surface reverts from {beta}-Al-Cu-Fe to quasicrystalline.

  18. Analysing the strength of friction stir spot welded joints of aluminium alloy by fuzzy logic

    NASA Astrophysics Data System (ADS)

    Vaira Vignesh, R.; Padmanaban, R.; Arivarasu, M.; Karthick, K. P.; Abirama Sundar, A.; Gokulachandran, J.

    2016-09-01

    Friction stir spot welding (FSSW) is a recent joining technique developed for spot welding of thin metal sheets. This process currently finds application in automotive, aerospace, marine and sheet metal industry. In this work, the effect of FSSW process parameters namely tool rotation speed, shoulder diameter and dwell time on Tensile shear failure load (TSFL) is investigated. Box-Behnken design is selected for conducting experiments. Fuzzy based soft computing is used to develop a model for TSFL of AA6061 joints fabricated by FSSW. The interaction of the process parameters on TSFL is also presented.

  19. Effect of Test Parameters on the Friction Behaviour of Anodized Aluminium Alloy

    PubMed Central

    Khalladi, A.; Elleuch, K.; De-Petris Wery, M.; Ayedi, H. F.

    2014-01-01

    The tribological behaviour of anodic oxide layer formed on Al5754, used in automotive applications, was investigated against test parameters. The friction coefficient under different normal loads, sliding speeds, and oxide thicknesses was studied using a pin on disc tribometer. Results show that the increase of load and sliding speed increase the friction coefficient. The rise of contact pressure and temperature seems to cause changes in wear mechanism. Glow-discharge optical emission spectroscopy (GDOES) was used to investigate the chemical composition of the oxide layer. Morphology and composition of the wear tracks were analyzed by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). On the basis of these characterization techniques, a wear mechanism was proposed. The observed mechanical properties can be related to the morphology and the chemical composition of the layer. PMID:27437452

  20. Study of thermodynamic properties of Np-Al alloys in molten LiCl-KCl eutectic

    NASA Astrophysics Data System (ADS)

    Souček, P.; Malmbeck, R.; Mendes, E.; Nourry, C.; Sedmidubský, D.; Glatz, J.-P.

    2009-10-01

    Pyrochemical methods are investigated worldwide within the framework of Partitioning and Transmutation concepts for spent nuclear fuel reprocessing. Electroseparation techniques in a molten LiCl-KCl are being developed in ITU to recover all actinides from a mixture with fission products. During the process, actinides are selectively electrochemically reduced on a solid aluminium cathode, forming solid actinide-aluminium alloys. This work is focused on the thermodynamic properties of Np-Al alloys in a temperature range of 400-550 °C and on the characterisation of the structure and chemical composition of deposits obtained by electrodeposition of Np on solid Al electrodes in a LiCl-KCl-NpCl 3 melt. Cyclic voltammetry and open circuit chronopotentiometry have been used to examine the electrochemical behaviour of Np on inert W and reactive Al electrodes. Gibbs energies, enthalpy and entropy of formation and standard electrode potentials of Np-Al alloys were evaluated and compared with ab initio calculations. Galvanostatic electrolyses at 450 °C were carried out to recover Np onto Al plates and the solid surface deposits were characterised by XRD and SEM-EDX analyses. Stable and dense deposits consisting of NpAl 3 and NpAl 4 alloys were identified. In addition, the conversion of NpO 2 to NpCl 3 is described, using chlorination of the oxide in a molten salt media by pure chlorine gas.

  1. Influence of particle size on Cutting Forces and Surface Roughness in Machining of B4Cp - 6061 Aluminium Matrix Composites

    NASA Astrophysics Data System (ADS)

    Hiremath, Vijaykumar; Badiger, Pradeep; Auradi, V.; Dundur, S. T.; Kori, S. A.

    2016-02-01

    Amongst advanced materials, metal matrix composites (MMC) are gaining importance as materials for structural applications in particular, particulate reinforced aluminium MMCs have received considerable attention due to their superior properties such as high strength to weight ratio, excellent low-temperature performance, high wear resistance, high thermal conductivity. The present study aims at studying and comparing the machinability aspects of B4Cp reinforced 6061Al alloy metal matrix composites reinforced with 37μm and 88μm particulates produced by stir casting method. The micro structural characterization of the prepared composites is done using Scanning Electron Microscopy equipped with EDX analysis (Hitachi Su-1500 model) to identify morphology and distribution of B4C particles in the 6061Al matrix. The specimens are turned on a conventional lathe machine using a Polly crystalline Diamond (PCD) tool to study the effect of particle size on the cutting forces and the surface roughness under varying machinability parameters viz., Cutting speed (29-45 m/min.), Feed rate (0.11-0.33 mm/rev.) and depth of cut (0.5-1mm). Results of micro structural characterization revealed fairly uniform distribution of B4C particles (in both cases i.e., 37μm and 88μm) in 6061Al matrix. The surface roughness of the composite is influenced by cutting speed. The feed rate and depth of cut have a negative influence on surface roughness. The cutting forces decreased with increase in cutting speed whereas cutting forces increased with increase in feed and depth of cut. Higher cutting forces are noticed while machining Al6061 base alloy compared to reinforced composites. Surface finish is high during turning of the 6061Al base alloy and surface roughness is high with 88μm size particle reinforced composites. As the particle size increases Surface roughness also increases.

  2. Dietary exposure to aluminium of urban residents from cities in South China.

    PubMed

    Jiang, Qi; Wang, Jing; Li, Min; Liang, Xuxia; Dai, Guangwei; Hu, Zhikun; Wen, Jian; Huang, Qiong; Zhang, Yonghui

    2013-01-01

    A dietary survey was conducted over three consecutive days by using 24-hour dietary recall in the Pearl River Delta of South China to investigate the dietary consumption status. A total of 1702 food samples, 22 food groups, were collected, and aluminium concentrations of foods were determined by using ICP-MS. Weekly dietary exposure to aluminium of the average urban residents of South China was estimated to be 1.5 mg kg⁻¹ body weight, which amounted to 76% of the provisional tolerable weekly intake. Wheat-made products (53.5%) contributed most to the dietary exposure, followed by vegetables (12.2%). The high-level consumers' weekly exposure to aluminium was 11.1 mg kg⁻¹ body weight, which amounted to 407% of the provisional tolerable weekly intake. The results indicated that the general urban residents in South China might be safe from aluminium exposure, but the high-level consumers might be at some risk of aluminium exposure. The foods contributing to aluminium exposure were processed food with aluminium-containing food additives. It is necessary to take effective measures to control the overuse of aluminium-containing food additives.

  3. Aluminium based adjuvants and their effects on mitochondria and lysosomes of phagocytosing cells.

    PubMed

    Ohlsson, Lars; Exley, Christopher; Darabi, Anna; Sandén, Emma; Siesjö, Peter; Eriksson, Håkan

    2013-11-01

    Aluminium oxyhydroxide, Al(OH)3 is one of few compounds approved as an adjuvant in human vaccines. However, the mechanism behind its immune stimulating properties is still poorly understood. In vitro co-culture of an aluminium adjuvant and the human monocytic cell line THP-1 resulted in reduced cell proliferation. Inhibition occurred at concentrations of adjuvant several times lower than would be found at the injection site using a vaccine formulation containing an aluminium adjuvant. Based on evaluation of the mitochondrial membrane potential, THP-1 cells showed no mitochondrial rupture after co-culture with the aluminium adjuvant, instead an increase in mitochondrial activity was seen. The THP-1 cells are phagocytosing cells and after co-culture with the aluminium adjuvant the phagosomal pathway was obstructed. Primary or early phagosomes mature into phagolysosomes with an internal pH of 4.5 - 5 and carry a wide variety of hydrolysing enzymes. Co-culture with the aluminium adjuvant yielded a reduced level of acidic vesicles and cathepsin L activity, a proteolytic enzyme of the phagolysosomes, was almost completely inhibited. THP-1 cells are an appropriate in vitro model in order to investigate the mechanism behind the induction of a phagocytosing antigen presenting cell into an inflammatory cell by aluminium adjuvants. Much information will be gained by investigating the phagosomal pathway and what occurs inside the phagosomes and to elucidate the ultimate fate of phagocytosed aluminium particles.

  4. Insight into the cellular fate and toxicity of aluminium adjuvants used in clinically approved human vaccinations

    NASA Astrophysics Data System (ADS)

    Mold, Matthew; Shardlow, Emma; Exley, Christopher

    2016-08-01

    Aluminium adjuvants remain the most widely used and effective adjuvants in vaccination and immunotherapy. Herein, the particle size distribution (PSD) of aluminium oxyhydroxide and aluminium hydroxyphosphate adjuvants was elucidated in attempt to correlate these properties with the biological responses observed post vaccination. Heightened solubility and potentially the generation of Al3+ in the lysosomal environment were positively correlated with an increase in cell mortality in vitro, potentially generating a greater inflammatory response at the site of simulated injection. The cellular uptake of aluminium based adjuvants (ABAs) used in clinically approved vaccinations are compared to a commonly used experimental ABA, in an in vitro THP-1 cell model. Using lumogallion as a direct-fluorescent molecular probe for aluminium, complemented with transmission electron microscopy provides further insight into the morphology of internalised particulates, driven by the physicochemical variations of the ABAs investigated. We demonstrate that not all aluminium adjuvants are equal neither in terms of their physical properties nor their biological reactivity and potential toxicities both at the injection site and beyond. High loading of aluminium oxyhydroxide in the cytoplasm of THP-1 cells without immediate cytotoxicity might predispose this form of aluminium adjuvant to its subsequent transport throughout the body including access to the brain.

  5. Insight into the cellular fate and toxicity of aluminium adjuvants used in clinically approved human vaccinations

    PubMed Central

    Mold, Matthew; Shardlow, Emma; Exley, Christopher

    2016-01-01

    Aluminium adjuvants remain the most widely used and effective adjuvants in vaccination and immunotherapy. Herein, the particle size distribution (PSD) of aluminium oxyhydroxide and aluminium hydroxyphosphate adjuvants was elucidated in attempt to correlate these properties with the biological responses observed post vaccination. Heightened solubility and potentially the generation of Al3+ in the lysosomal environment were positively correlated with an increase in cell mortality in vitro, potentially generating a greater inflammatory response at the site of simulated injection. The cellular uptake of aluminium based adjuvants (ABAs) used in clinically approved vaccinations are compared to a commonly used experimental ABA, in an in vitro THP-1 cell model. Using lumogallion as a direct-fluorescent molecular probe for aluminium, complemented with transmission electron microscopy provides further insight into the morphology of internalised particulates, driven by the physicochemical variations of the ABAs investigated. We demonstrate that not all aluminium adjuvants are equal neither in terms of their physical properties nor their biological reactivity and potential toxicities both at the injection site and beyond. High loading of aluminium oxyhydroxide in the cytoplasm of THP-1 cells without immediate cytotoxicity might predispose this form of aluminium adjuvant to its subsequent transport throughout the body including access to the brain. PMID:27515230

  6. Insight into the cellular fate and toxicity of aluminium adjuvants used in clinically approved human vaccinations.

    PubMed

    Mold, Matthew; Shardlow, Emma; Exley, Christopher

    2016-01-01

    Aluminium adjuvants remain the most widely used and effective adjuvants in vaccination and immunotherapy. Herein, the particle size distribution (PSD) of aluminium oxyhydroxide and aluminium hydroxyphosphate adjuvants was elucidated in attempt to correlate these properties with the biological responses observed post vaccination. Heightened solubility and potentially the generation of Al(3+) in the lysosomal environment were positively correlated with an increase in cell mortality in vitro, potentially generating a greater inflammatory response at the site of simulated injection. The cellular uptake of aluminium based adjuvants (ABAs) used in clinically approved vaccinations are compared to a commonly used experimental ABA, in an in vitro THP-1 cell model. Using lumogallion as a direct-fluorescent molecular probe for aluminium, complemented with transmission electron microscopy provides further insight into the morphology of internalised particulates, driven by the physicochemical variations of the ABAs investigated. We demonstrate that not all aluminium adjuvants are equal neither in terms of their physical properties nor their biological reactivity and potential toxicities both at the injection site and beyond. High loading of aluminium oxyhydroxide in the cytoplasm of THP-1 cells without immediate cytotoxicity might predispose this form of aluminium adjuvant to its subsequent transport throughout the body including access to the brain. PMID:27515230

  7. The effect of aluminium chlorhydrate on sweat gland activity in cattle.

    PubMed

    Rees-Jones, A M; Jenkinson, D M

    1978-03-01

    Topical application of aluminium chlorhydrate had no appreciable antiperspirant action on the epitrichial glands of cattle. There was no evidence of penetration of the salt into the dermis or of any change in the morphology of the glands. It is probable that the antiperspirant activity of aluminium chlorhydrate in the human axilla, is only on the atrichial glands. PMID:632617

  8. Aluminium control of argon solubility in silicate melts under pressure.

    PubMed

    Bouhifd, M Ali; Jephcoat, Andrew P

    2006-02-23

    Understanding of the crystal chemistry of the Earth's deep mantle has evolved rapidly recently with the gradual acceptance of the importance of the effect of minor elements such as aluminium on the properties of major phases such as perovskite. In the early Earth, during its formation and segregation into rocky mantle and iron-rich core, it is likely that silicate liquids played a large part in the transport of volatiles to or from the deep interior. The importance of aluminium on solubility mechanisms at high pressure has so far received little attention, even though aluminium has long been recognized as exerting strong control on liquid structures at ambient conditions. Here we present constraints on the solubility of argon in aluminosilicate melt compositions up to 25 GPa and 3,000 K, using a laser-heated diamond-anvil cell. The argon contents reach a maximum that persists to pressures as high as 17 GPa (up to 500 km deep in an early magma ocean), well above that expected on the basis of Al-free melt experiments. A distinct drop in argon solubility observed over a narrow pressure range correlates well with the expected void loss in the melt structure predicted by recent molecular dynamics simulations. These results provide a process for noble gas sequestration in the mantle at various depths in a cooling magma ocean. The concept of shallow partial melting as a unique process for extracting noble gases from the early Earth, thereby defining the initial atmospheric abundance, may therefore be oversimplified. PMID:16495996

  9. Aluminium-adjuvanted vaccines--a review of the current state of knowledge.

    PubMed

    Gołoś, Aleksandra; Lutyńska, Anna

    2015-01-01

    Since decades aluminium formulations such as aluminium hydroxide and aluminium phosphate are widely used as adjuvants in vaccines for human use. They increase immune response induced by the vaccine antigens by mechanisms eg. a depot effect at the injection site, activation of the complement and stimulation of the macrophages. Many studies, both case control ones and those performed in vivo on animal models, confirmed the safety of aluminium adjuvants even in vaccinated infants and children. Although some of the aluminium-adjuvanted vaccines have certain limitations such as no Th1 reactivity and low stability at temperatures below 2ºC, its easy use, safety profile and low manufacturing costs confirm its suitability.

  10. Compressive tensile and shear testing of melt-foamed aluminium

    SciTech Connect

    Von Hagen, H.; Bleck, W.

    1998-12-31

    For construction purposes it is utterly important to get detailed information on the possible influence of the foam thickness on the mechanical properties and on the deformation behavior of metallic foams. The effect of compressive, tensile and shear loads on aluminium foam samples has been examined with the testing methods for sandwich material as described in German and ASTM-standards. The aim is to provide more data on these mechanical properties varying the sample density and thickness. Regarding the results the most reliable material parameters as well as steps towards a relationship between the different strength parameters can be obtained.

  11. Studies of light alloys by positron annihilation techniques

    SciTech Connect

    Dupasquier, A. . E-mail: alfredo.dupasquier@polimi.it; Koegel, G.; Somoza, A.

    2004-09-20

    The potential of positron annihilation spectroscopy (PAS) in the study of light alloys is illustrated with special regards to age-hardening, severe plastic deformation, fatigue and fracture in aluminium- and magnesium-based alloys. First, the physical grounds of PAS sensitivity to open-volume defects are explained. Then the main conventional variants of PAS, lifetime spectroscopy and Doppler-broadening spectroscopy, are introduced. State-of-the-art equipment, based on intense positron sources and energy-controlled beams, is also described, in view of applications where microscopic spatial resolution and sub-nanosecond time resolution are combined. Various examples of PAS studies in the field of light alloys, mainly based on the latest experience of the authors, are presented. It is shown how PAS detects structural changes in age-hardenable alloys, helps to describe the solute aggregation kinetics and gives information on vacancy-solute interactions. PAS characterisation of internal surfaces (misfit interfaces and grain boundaries) in terms of local structure (degree of disorder, chemistry) is also discussed. Lastly, recent advances in the study of fatigue by positron microscopy are reported.

  12. A parametric study of surface roughness and bonding mechanisms of aluminum alloys with epoxies: a molecular dynamics simulation

    NASA Astrophysics Data System (ADS)

    Timilsina, Rajendra; Termaath, Stephanie

    The marine environment is highly aggressive towards most materials. However, aluminium-magnesium alloys (Al-Mg, specifically, 5xxx series) have exceptionally long service life in such aggressive marine environments. For instance, an Al-Mg alloy, AA5083, is extensively used in naval structures because of its good mechanical strength, formability, seawater corrosion resistance and weldability. However, bonding mechanisms of these alloys with epoxies in a rough surface environment are not fully understood yet. It requires a rigorous investigation at molecular or atomic levels. We performed a molecular dynamics simulation to study an adherend surface preparation and surface bonding mechanisms of Al-Mg alloy (AA5083) with different epoxies by developing several computer models. Various distributions of surface roughness are introduced in the models and performed molecular dynamics simulations. Formation of a beta phase (Al3Mg2) , microstructures, bonding energies at the interface, bonding strengths and durability are investigated. Office of Naval Research.

  13. Precipitation Reactions in Age-Hardenable Alloys During Laser Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Jägle, Eric A.; Sheng, Zhendong; Wu, Liang; Lu, Lin; Risse, Jeroen; Weisheit, Andreas; Raabe, Dierk

    2016-03-01

    We describe and study the thermal profiles experienced by various age-hardenable alloys during laser additive manufacturing (LAM), employing two different manufacturing techniques: selective laser melting and laser metal deposition. Using scanning electron microscopy and atom probe tomography, we reveal at which stages during the manufacturing process desired and undesired precipitation reactions can occur in age-hardenable alloys. Using examples from a maraging steel, a nickel-base superalloy and a scandium-containing aluminium alloy, we demonstrate that precipitation can already occur during the production of the powders used as starting material, during the deposition of material (i.e. during solidification and subsequent cooling), during the intrinsic heat treatment effected by LAM (i.e. in the heat affected zones) and, naturally, during an ageing post-heat treatment. These examples demonstrate the importance of understanding and controlling the thermal profile during the entire additive manufacturing cycle of age-hardenable materials including powder synthesis.

  14. A model of grain refinement and strengthening of Al alloys due to cold severe plastic deformation

    NASA Astrophysics Data System (ADS)

    Qiao, Xiao Guang; Gao, Nong; Starink, Marco J.

    2012-02-01

    This paper presents a model which quantitatively predicts grain refinement and strength/hardness of Al alloys after very high levels of cold deformation through processes including cold rolling, equal channel angular pressing (ECAP), multiple forging (MF), accumulative roll bonding (ARB) and embossing. The model deals with materials in which plastic deformation is exclusively due to dislocation movement within grains, which is in good approximation the case for many metallic alloys at low temperature, for instance aluminium alloys. In the early stages of deformation, the generated dislocations are stored in grains and contribute to overall strength. With increase in strain, excess dislocations form and/or move to new cell walls/grain boundaries and grains are refined. We examine this model using both our own data as well as the data in the literature. It is shown that grain size and strength/hardness are predicted to a good accuracy.

  15. Studies of the degradation of metal-adhesive interfaces with surface analysis techniques

    NASA Astrophysics Data System (ADS)

    Arnott, D. R.; Wilson, A. R.; Rider, A. N.; Lambrianidis, L. T.; Farr, N. G.

    1993-06-01

    The application of bonded repairs and reinforcements to aircraft components places an emphasis on adherend surface treatment procedures because these treatments can significantly change bond strength and durability. A typical minimum treatment sequence for Alclad 2024-T3 aluminium alloy adherends includes a solvent degrease, an abrasion with a Scotchbrite ® pad, a clean with a methyl-ethyl-ketone (MEK) soaked tissue and a grit-blast with 45 μm alumina powder. The adherends are treated with γ-glycidoxy-propyl-trimethoxy-silane (γ-GPTS) coupling agent then bonded with an epoxy film adhesive. The composition of the adherent, the bond durability and the locus of fracture were examined at several stages of the adherent surface treatment. Boeing wedge tests show that grit-blasting the adherends creates a more durable adhesive bond than the Scotchbrite ®/MEK treatment and that the application of γ-GPTS improves bond durability in both cases. XPS has shown that the cleaning sequence decreases the concentration of hydrocarbon contaminant on the grit-blasted adherend to an average thickness of less than 1.5 nm. XPS analyses of the fracture surfaces indicates that for the grit-blast, grit-blast plus γ-GPTS and Scotchbrite ®/MEK plus γ-GPTS treatments, failure occurs primarily in the oxide film, whereas for the Scotchbrite ®/MEK treatment failure occurs at the adhesive/oxide interface possibly due to weakness induced by contaminant. XPS measurements show that a γ-GPTS overlayer retards the growth of the oxide on aluminium in humid air, until the γ-GPTS overlayer is desorbed. The improved bond durability with the coupling agent may be due to the inhibition of hydration sites on this oxide surface.

  16. High temperature behavior of nanostructured Al powders obtained by mechanical alloying under NH3 flow

    NASA Astrophysics Data System (ADS)

    Caballero, E. S.; Cintas, J.; Cuevas, F. G.; Montes, J. M.; Herrera-García, M.

    2015-03-01

    Aluminium powder was mechanically alloyed under ammonia gas flow for different times (1-5 h) in order to produce a second-phase reinforcement, mainly by aluminium nitride (AlN). After milling, powders were consolidated by cold uniaxial pressing and vacuum sintering. A small amount of copper powder was added to the Al milled powder to improve its sintering behavior. Hardness and indirect tensile test were carried out at room and high temperature to evaluate the mechanical properties evolution. Results showed an remarkable hardness increase with the second phases content, even at high temperature (up to 229 HB at 400 °C). However, the high content of second phases of ceramic nature decreases the ductility, resulting in low values of tensile strength (lower than 160 MPa).

  17. Turbine Blade Alloy

    NASA Technical Reports Server (NTRS)

    MacKay, Rebecca

    2001-01-01

    The High Speed Research Airfoil Alloy Program developed a fourth-generation alloy with up to an +85 F increase in creep rupture capability over current production airfoil alloys. Since improved strength is typically obtained when the limits of microstructural stability are exceeded slightly, it is not surprising that this alloy has a tendency to exhibit microstructural instabilities after high temperature exposures. This presentation will discuss recent results obtained on coated fourth-generation alloys for subsonic turbine blade applications under the NASA Ultra-Efficient Engine Technology (UEET) Program. Progress made in reducing microstructural instabilities in these alloys will be presented. In addition, plans will be presented for advanced alloy development and for computational modeling, which will aid future alloy development efforts.

  18. Controlling interferometric properties of nanoporous anodic aluminium oxide

    NASA Astrophysics Data System (ADS)

    Kumeria, Tushar; Losic, Dusan

    2012-01-01

    A study of reflective interference spectroscopy [RIfS] properties of nanoporous anodic aluminium oxide [AAO] with the aim to develop a reliable substrate for label-free optical biosensing is presented. The influence of structural parameters of AAO including pore diameters, inter-pore distance, pore length, and surface modification by deposition of Au, Ag, Cr, Pt, Ni, and TiO2 on the RIfS signal (Fabry-Perot fringe) was explored. AAO with controlled pore dimensions was prepared by electrochemical anodization of aluminium using 0.3 M oxalic acid at different voltages (30 to 70 V) and anodization times (10 to 60 min). Results show the strong influence of pore structures and surface modifications on the interference signal and indicate the importance of optimisation of AAO pore structures for RIfS sensing. The pore length/pore diameter aspect ratio of AAO was identified as a suitable parameter to tune interferometric properties of AAO. Finally, the application of AAO with optimised pore structures for sensing of a surface binding reaction of alkanethiols (mercaptoundecanoic acid) on gold surface is demonstrated.

  19. Cancellous bone homograft storage with aluminium-polyethylene bags.

    PubMed

    Meana, A; Martinez, R; Cañal, P; Arriaga, M J; Román, F San; Llames, S; Orós, C; Moreno, A; Fernandez, C

    2006-01-01

    In order to transport and cryopreserve human tissues, it is essential to have an easy-to-use recipient where tissues can be kept in sterile conditions. Here we show the results obtained by using Macopharma's tissue freezing bags, an aluminium-polyethylene multilayer bag, in our tissue bank of the Centro Comunitario de Sangre y Tejidos de Asturias. Five hundred and twenty-seven cancellous bone homografts were obtained from hospitals located 120 km around our Bank. The homografts were submitted to bacteriological controls and sent to our bank in these bags. They were stored at -70 degrees C and sent in dry ice to about 50 hospitals, where the tissue was bacteriologically controlled and grafted. Furthermore, the behaviour of these bags at -140 degrees C (vapour nitrogen) or -196 degrees C (liquid nitrogen) was tested. Our results indicate that Macopharma aluminium-polyethylene bags are suitable for the transporting and cryopreserving of cancellous bone homografts. These bags could also be used for keeping tissues in nitrogen containers.

  20. Catalytic spectrophotometric determination of trace aluminium with indigo carmine

    NASA Astrophysics Data System (ADS)

    Zheng, Huai-Li; Xiong, Wen-Qiang; Gong, Ying-Kun; Peng, De-Jun; Li, Ling-Chun

    2007-04-01

    A new catalytic spectrophotometric method is described for the determination of trace amounts of Al(III). The methods based on catalytic action of Al(III) on the oxidation of indigo carmine (IC) by ammonium persulfate in hexamethylene tetramine-hydrochloric acid ((CH 2) 6N 4-HCl) buffer medium (pH 5.4) and in the presence of surfactant—TritonX-100. The effects of some factors on the reaction speed were investigated. Aluminium concentration is linear for 0-1.2 × 10 -7 g/ml in this method. The detection limit of the proposed method is 1.96 × 10 -8 g/ml. Most of the foreign ions except for Cu(II), Fe(III) do not interfere with the determination, and the interference of Cu(II) and Fe(III) in this method can be removed by extraction with sodium diethyldithiocarbamate-carbon tetrachloride (DDTC-CCl 4). This system is a quasi-zero-order reaction for Al(III), but it is a quasi-first-order reaction for IC. The apparent rate constant is 2.62 × 10 -5 s -1 and the apparent activation energy is 6.60 kJ/mol in the system. The proposed method was applied to the determination of trace aluminium(III) in real samples with satisfactory results.