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Sample records for 2219-t87 aluminum plate

  1. Flaw growth behavior in thick welded plates of 2219-T87 aluminum at room and cryogenic temperatures

    NASA Technical Reports Server (NTRS)

    Forman, R. G.; Glorioso, S. V.; Medlock, J. D.

    1973-01-01

    Axial load fatigue and fracture tests were conducted on thick welded plates of 2219-T87 aluminum alloy to determine the tensile strength properties and the flaw growth behavior in electron beam, gas metal arc, and pulse current gas tungsten arc welds for plates 6.35 centimeters (2.5 in.) thick. The tests were conducted in room temperature air and in liquid nitrogen environments. Specimens were tested in both the as-welded and the aged after welding conditions. The experimental crack growth rate were correlated with theoretical crack growth rate predictions for semielliptical surface flaws.

  2. The corrosion protection of 2219-T87 aluminum by anodizing

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1991-01-01

    Various types of anodizing coatings were studied for 2219-T87 aluminum. These include both type II and type III anodized coats which were water sealed and a newly developed and proprietary Magnaplate HCR (TM) coat. Results indicate that type II anodizing is not much superior to type II anodizing as far as corrosion protection for 2219-T87 aluminum is concerned. Magnaplate HCR (TM) coatings should provide superior corrosion protection over an extended period of time using a coating thickness of 51 microns (2.0 mils).

  3. Weld geometry strength effect in 2219-T87 aluminum

    NASA Technical Reports Server (NTRS)

    Nunes, A. C., Jr.; Novak, H. L.; Mcilwain, M. C.

    1981-01-01

    A theory of the effect of geometry on the mechanical properties of a butt weld joint is worked out based upon the soft interlayer weld model. Tensile tests of 45 TIG butt welds and 6 EB beads-on-plate in 1/4-in. 2219-T87 aluminum plate made under a wide range of heat sink and power input conditions are analyzed using this theory. The analysis indicates that purely geometrical effects dominate in determining variations in weld joint strength with heat sink and power input. Variations in weld dimensions with cooling rate are significant as well as with power input. Weld size is suggested as a better indicator of the condition of a weld joint than energy input.

  4. Linear Anomaly in Welded 2219-T87 Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Jemian, Wartan A.

    1987-01-01

    Study of causes and significance of two types of linear anomalies sometimes appearing in radiographs of welds described in preliminary report. Manifested as light or dark linear features parallel to weld line in radiograph of weld. Contains diagrams and descriptions of phenomena occurring during welding process. Includes microdensitometer traces from x-radiographs of actual welds and from computer simulations based calculation of x-ray transmission through assumed weld structures. Concludes anomalies not unique to 2219-T87 aluminum alloy.

  5. Weld bead reinforcement removal: A method of improving the strength and ductility of peaked welds in 2219-T87 aluminum alloy plate

    NASA Technical Reports Server (NTRS)

    Lovoy, C. V.

    1979-01-01

    The results of a study to determine the degree to which the ductility and tensile properties of peaked welds could be enhanced by removing the reinforcing bead and fairing the weld nugget into the adjacent parent metal are presented. The study employed 2219-T87 aluminum alloy plate, tungsten inert gas (TIG) welding, and 2319 filler wire. The study concluded that significant improvements in peak weld, ultimate strength, and ductility can be obtained through removal and fairing of the weld reinforcing bead. The specimens so treated and tested in this program exhibited ultimate strength improvements of 2 to 3 percent for peak angles of 5.8 to 10 degrees and 10 to 22 percent for welds with peak angles of 11.7 to 16.9 degrees. It was also determined that removal of the weld bead enhanced the ability of peaked welds to straighten when exposed to cyclic loading at stress levels above the yield strength.

  6. The corrosion mechanisms for primer coated 2219-T87 aluminum

    NASA Technical Reports Server (NTRS)

    Danford, Merlin D.; Knockemus, Ward W.

    1987-01-01

    To investigate metal surface corrosion and the breakdown of metal protective coatings, the ac Impedance Method was applied to zinc chromate primer coated 2219-T87 aluminum. The EG&GPARC Model 368 ac Impedance Measurement System, along with dc measurements with the same system using the Polarization Resistance Method, was used to monitor changing properties of coated aluminum disks immersed in 3.5 percent NaCl solutions buffered at pH 5.5 and pH 8.2 over periods of 40 days each. The corrosion system can be represented by an electronic analog called an equivalent circuit consisting of resistors and capacitors in specific arrangements. This equivalent circuit parallels the impedance behavior of the corrosion system during a frequency scan. Values for resistances and capacitances, that can be assigned in the equivalent circuit following a least squares analysis of the data, describe changes occurring on the corroding metal surface and in the protective coatings. A suitable equivalent circuit has been determined which predicts the correct Bode phase and magnitude for the experimental sample. The dc corrosion current density data are related to equivalent circuit element parameters.

  7. Biaxial Testing of 2219-T87 Aluminum Alloy Using Cruciform Specimens

    NASA Technical Reports Server (NTRS)

    Dawicke, D. S.; Pollock, W. D.

    1997-01-01

    A cruciform biaxial test specimen was designed and seven biaxial tensile tests were conducted on 2219-T87 aluminum alloy. An elastic-plastic finite element analysis was used to simulate each tests and predict the yield stresses. The elastic-plastic finite analysis accurately simulated the measured load-strain behavior for each test. The yield stresses predicted by the finite element analyses indicated that the yield behavior of the 2219-T87 aluminum alloy agrees with the von Mises yield criterion.

  8. Crack growth behavior of 2219-T87 aluminum alloy from 20 K (-423 F) to 422 K (300 F)

    NASA Technical Reports Server (NTRS)

    Witzell, W. E.

    1973-01-01

    The aluminum alloy 2219-T87 has great potential for use as a cryogenic material for various manned and unmanned aerospace vehicles. Although its properties are generally known, toughness characteristics in various grain directions when the material is machined from thick plates and subjected to various environments have not been documented. This program, sponsored by the NASA Johnson Space Center, was designed to determine these properties between 20 K (-423 F) and 423 K (300 F).

  9. Determination of design allowable properties. Fracture of 2219-T87 aluminum alloy

    NASA Technical Reports Server (NTRS)

    Engstrom, W. L.

    1972-01-01

    A literature survey was conducted to provide a comprehensive report of available valid data on tensile properties, fracture toughness, fatigue crack propagation, and sustained load behavior of 2219-T87 aluminum alloy base metal and weldments, as applicable to manned spacecraft tankage. Most of the data found were from tests conducted at room temperature, -320 F and -423 F. Data are presented in graphical and tabular form, and areas in which data are lacking are established.

  10. The Corrosion Protection of 2219-T87 Aluminum by Organic and Inorganic Zinc-Rich Primers

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.; Walsh, D. W.

    1995-01-01

    The behavior of zinc-rich primer-coated 2219-T87 aluminum in a 3.5-percent Na-Cl was investigated using electrochemical techniques. The alternating current (ac) method of electrochemical impedance spectroscopy (EIS), in the frequency range of 0.001 to 40,000 Hz, and the direct current (dc) method of polarization resistance (PR) were used to evaluate the characteristics of an organic, epoxy zinc-rich primer and an inorganic, ethyl silicate zinc-rich primer. A dc electrochemical galvanic corrosion test was also used to determine the corrosion current of each zinc-rich primer anode coupled to a 2219-T87 aluminum cathode. Duration of the EIS/PR and galvanic testing was 21 days and 24 h, respectively. The galvanic test results demonstrated a very high galvanic current between the aluminum cathode and both zinc-rich primer anodes (37.9 pA/CM2 and 23.7 pA/CM2 for the organic and inorganic primers, respectively). The PR results demonstrated a much higher corrosion rate of the zinc in the inorganic primer than in the organic primer, due primarily to the higher porosity in the former. Based on this investigation, the inorganic zinc-rich primer appears to provide superior galvanic protection and is recommended for additional study for application in the solid rocket booster aft skirt.

  11. The corrosion protection of 2219-T87 aluminum by organic and inorganic zinc-rich primers

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.; Walsh, D. W.

    1995-01-01

    The behavior of zinc-rich primer-coated 2219-T87 aluminum in a 3.5-percent Na-Cl was investigated using electrochemical techniques. The alternating current (ac) method of electro-chemical impedance spectroscopy (EIS), in the frequency range of 0.001 to 40,000 Hz, and the direct current (dc) method of polarization resistance (PR) were used to evaluate the characteristics of an organic, epoxy zinc-rich primer and an inorganic, ethyl silicate zinc-rich primer. A dc electrochemical galvanic corrosion test was also used to determine the corrosion current of each zinc-rich primer anode coupled to a 2219-T87 aluminum cathode. Duration of the EIS/PR and galvanic testing was 21 days and 24 h, respectively. the galvanic test results demonstrated a very high galvanic current between the aluminum cathode and both zinc-rich primer anodes (37.9 micro A/cm(exp 2) and 23.7 micro A/cm(exp 2) for the organic and inorganic primers, respectively). The PR results demonstrated a much higher corrosion rate of the zinc in the inorganic primer than in the organic primer, due primarily to the higher porosity in the former. Based on this investigation, the inorganic zinc-rich primer appears to provide superior galvanic protection and is recommended for additional study for application in the solid rocket booster aft skirt.

  12. An electrochemical study of the corrosion behavior of primer coated 2219-T87 aluminum

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Higgins, R. H.

    1985-01-01

    The corrosion behavior for 2219-T87 aluminum coated with various primers, including those used for the external tank and solid rocket boosters of the Space Shuttle Transportation System, were investigated using electrochemical techniques. Corrosion potential time, polarization resistance time, electrical resistance time, and corrosion rate time measurements were all investigated. It was found that electrical resistance time and corrosion rate time measurement were most useful for studying the corrosion behavior of painted aluminum. Electrical resistance time determination give useful information concerning the porosity of paint films, while corrosion rate time curves give important information concerning overall corrosion rates and corrosion mechanisms. In general, the corrosion rate time curves all exhibited at least one peak during the 30 day test period, which was attributed, according to the proposed mechanisms, to the onset of the hydrogen evolution reaction and the beginning of destruction of the protective properties of the paint film.

  13. Improved TIG weld joint strength in aluminum alloy 2219-T87 by filler metal substitution

    NASA Technical Reports Server (NTRS)

    Poorman, R. M.; Lovoy, C. V.

    1972-01-01

    The results of an investigation on weld joint characteristics of aluminum alloy 2219-T87 are given. Five different alloys were utilized as filler material. The mechanical properties of the joints were determined at ambient and cryogenic temperatures for weldments in the as-welded condition and also, for weldments after elevated temperature exposures. Other evaluations included hardness surveys, stress corrosion susceptibility, and to a limited extent, the internal metallurgical weld structures. The overall results indicate that M-943 filler weldments are superior in strength to weldments containing either the standard 2319 filler or fillers 2014, 2020, and a dual wire feed consisting of three parts 2319 and one part 5652. In addition, no deficiencies were evident in M-934 filler weldments with regard to ductility, joint strength after elevated temperature exposure, weld hardness, metallographic structures, or stress corrosion susceptibility.

  14. The Strength and Characteristics of VPPA Welded 2219-T87 Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Jemian, W. A.

    1985-01-01

    A study of the variable polarity plasma arc (VPPA) welding process and those factors that control the structure and properties of VPPA welded aluminum alloy 2219-T87 was conducted. The importance of joint preparation, alignment of parts and welding process variables are already established. Internal weld defects have been eliminated. However, a variation of properties was found to be due to the size variation of interdendritic particles in the fusion zone. These particles contribute to the void formation process, which controls the ultimate tensile strength of the welded alloy. A variation of 150 microns in particle size correlated with a 10 ksi variation of ultimate tensile strength. It was found that all fracture surfaces were of the dimple rupture type, with fracture initiating within the fusion zone.

  15. Tungsten Inert Gas and Friction Stir Welding Characteristics of 4-mm-Thick 2219-T87 Plates at Room Temperature and -196 °C

    NASA Astrophysics Data System (ADS)

    Lei, Xuefeng; Deng, Ying; Yin, Zhimin; Xu, Guofu

    2014-06-01

    2219-T87 aluminum alloy is widely used for fabricating liquid rocket propellant storage tank, due to its admirable cryogenic property. Welding is the dominant joining method in the manufacturing process of aerospace components. In this study, the tungsten inert gas welding and friction stir welding (FSW) characteristics of 4-mm-thick 2219-T87 alloy plate at room temperature (25 °C) and deep cryogenic temperature (-196 °C) were investigated by property measurements and microscopy methods. The studied 2219 base alloy exhibits a low strength plane anisotropy and excellent room temperature and cryogenic mechanical properties. The ultimate tensile strength values of TIG and FSW welding joints can reach 265 and 353 MPa at room temperature, and 342 and 438 MPa at -196 °C, respectively. The base metal consists of elongated deformed grains and many nano-scaled θ (Al2Cu) aging precipitates. Fusion zone and heat-affected zone (HAZ) of the TIG joint are characterized by coarsening dendritic grains and equiaxed recrystallized grains, respectively. The FSW-welded joint consists of the weld nugget zone, thermo-mechanically affected zone (TMAZ), and HAZ. In the weld nugget zone, a micro-scaled sub-grain structure is the main microstructure characteristic. The TMAZ and HAZ are both characterized by coarsened aging precipitates and elongated deformed grains. The excellent FSW welding properties are attributed to the preservation of the working structures and homogenous chemical compositions.

  16. An evaluation of corrosion protection by two epoxy primers on 2219-T87 and 7075-T73 aluminum

    NASA Technical Reports Server (NTRS)

    Mendrek, M. J.

    1992-01-01

    A comparison of the corrosion protection provided by two amine epoxy primers was made using salt fog, alternate immersion, and total immersion as exposure media. The study is the result of a request to use an unqualified low volatile organic carbon (VOC) primer (AKZO 463-6-78) in place of the current primer (AKZO 463-6-3) because environmental regulations have eliminated use of the current primer in many states. Primed, scribed samples of 2219-T87 and 7075-T73 aluminum were exposed to 5-percent NaCl salt fog and 3.5-percent NaCl alternate immersion for a period of 90 days. In addition, electrode samples immersed in 3.5-percent NaCl were tested using electrochemical impedance spectroscopy (EIS). The EG&G model 368 ac impedance measurement system was used to monitor changing properties of AKZO 463-6-78 and AKZO 463-6-3 primed 2219-T87 aluminum for a period of 30 days. The response of the corroding system of a frequency scan can be modeled in terms of an equivalent circuit consisting of resistors and capacitors in a specific arrangement. Each resistor/capacitor combination represents physical processes taking place within the electrolyte, at the electrolyte/primer surface, within the coating, and at the coating/substrate surface. Values for the resistors and capacitors are assigned following a nonlinear least squares fit of the data to the equivalent circuit. Changes in the values of equivalent circuit parameters during the 30-day exposure allow assessment of the time to and mechanism of coating breakdown.

  17. Effect of copper-rich regions on tensile properties of VPPA weldments of 2219-T87 aluminum

    NASA Technical Reports Server (NTRS)

    Hartman, J. A.; Beil, R. J.; Hahn, G. T.

    1987-01-01

    This study examines the relations between tensile properties and microstructural features of variable polarity plasma arc (VPPA) weldments of 2219-T87 aluminum. Crack initiation and weld failure of transverse tensile specimens of single and multipass weldments were studied. The specimens fractured on the rising portion of the stress-strain curve prior to necking, signifying that an increase in strength would accompany an increase in ductility. Of particular interest is a shallow, typically 0.001-0.003-in. (0.03-0.08-mm) deep, copper-rich region located in the crown and root corners of the weld. This region is a primary source of crack initiation and growth, due to its brittle nature and highly strained location. The brittle regions were removed by electropolishing and machining to determine their effect on weld tensile properties. The removal increased the ductility of the weld specimens, and in the case of single pass welds, actually increased the load carrying capacity. Local strain measurements and metallographic and chemical analyses are presented.

  18. Evaluation of ultrasonics and optimized radiography for 2219-T87 aluminum weldments

    NASA Technical Reports Server (NTRS)

    Clotfelter, W. N.; Hoop, J. M.; Duren, P. C.

    1975-01-01

    Ultrasonic studies are described which are specifically directed toward the quantitative measurement of randomly located defects previously found in aluminum welds with radiography or with dye penetrants. Experimental radiographic studies were also made to optimize techniques for welds of the thickness range to be used in fabricating the External Tank of the Space Shuttle. Conventional and innovative ultrasonic techniques were applied to the flaw size measurement problem. Advantages and disadvantages of each method are discussed. Flaw size data obtained ultrasonically were compared to radiographic data and to real flaw sizes determined by destructive measurements. Considerable success was achieved with pulse echo techniques and with 'pitch and catch' techniques. The radiographic work described demonstrates that careful selection of film exposure parameters for a particular application must be made to obtain optimized flaw detectability. Thus, film exposure techniques can be improved even though radiography is an old weld inspection method.

  19. Time exposure studies on stress corrosion cracking of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651, and titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Terrell, J.

    1973-01-01

    The effect of a constant applied stress in crack initiation of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651 and titanium 6Al-4V has been investigated. Aluminum c-ring specimens (1-inch diameter) and u-band titanium samples were exposed continuously to a 3.5% NaCl solution (pH 7) and organic fluids of ethyl, methyl, and iso-propyl alcohol (reagent purity), and demineralized distilled water. Corrosive action was observed to begin during the first and second day of constant exposure as evidenced by accumulation of hydrogen bubbles on the surface of stressed aluminum samples. However, titanium stressed specimens showed no reactions to its environment. Results of this investigation seems to suggest that aluminum 2014-T6, aluminum 7075-T651 and aluminum 2014-T651 are susceptible to stress corrosion cracking in chloride solution (NaCl), while aluminum 2219-T87 seem to resist stress corrosion cracking in sodium chloride at three levels of stress (25%, 50%, and 75% Y.S.). In organic fluids of methyl, ethyl, and iso-propyl alcohol, 2014-T6 and 7075-T651 did not fail by SCC; but 2014-T651 was susceptible to SCC in methly alcohol, but resistant in ethyl alcohol, iso-propyl alcohol and demineralized distilled water.

  20. Aluminum 2219-T87 and 5456-H116 - A comparative study of spacecraft wall materials in dual-wall structures under hypervelocity impact

    NASA Technical Reports Server (NTRS)

    Schonberg, William P.

    1992-01-01

    All earth-orbiting spacecraft are susceptible to high-speed impacts by pieces of orbital debris. To prevent mission failure and possibly loss of life, protection against perforation by high-speed orbital debris particles must be included in the spacecraft design. Although any number of materials can be used to manufacture perforation-resistant structures, aluminum is often used in such systems because of its relatively high strength-to-weight ratio. This paper presents the results of a study in which the high speed impact response characteristics of dual-wall structures made from two different aluminum alloys were analyzed to determine which alloy would be more suitable for use in a perforation-resistant dual-wall structural system that is to be exposed to the orbital debris environment. Impact response characteristics were obtained numerically and experimentally. At impact speeds below 7 km/s, it was found that the two aluminum alloys considered contributed similar levels of perforation resistance; at speeds in excess of 7 km/s, aluminum 2219-T87 was superior to aluminum 5546-H116 in preventing perforation of dual-wall structural systems.

  1. Theoretical Model of the Effect of Crack Tip Blunting on the Ultimate Tensile Strength of Welds in 2219-T87 Aluminum

    NASA Technical Reports Server (NTRS)

    Beil, R. J.

    1982-01-01

    A theoretical model representing blunting of a crack tip radius through diffusion of vacancies is presented. The model serves as the basis for a computer program which calculates changes, due to successive weld heat passes, in the ultimate tensile strength of 2219-T81 aluminum. In order for the model to yield changes of the same order in the ultimate tensile strength as that observed experimentally, a crack tip radius of the order of .001 microns is required. Such sharp cracks could arise in the fusion zone of a weld from shrinkage cavities or decohered phase boundaries between dendrites and the eutectic phase, or, possibly, from plastic deformation due to thermal stresses encountered during the welding process. Microstructural observations up to X2000 (resolution of about .1 micron) did not, in the fusion zone, show structural details which changed significantly under the influence of a heat pass, with the exception of possible small changes in the configuration of the interdendritic eutectic and in porosity build-up in the remelt zone.

  2. Investigation of Microstructure and Microhardness in Self-Reacting Friction Stir Welded AA2014-T6 and AA2219-T87

    NASA Technical Reports Server (NTRS)

    Horton, K. Renee; McGill, Preston; Barkey, Mark

    2011-01-01

    Friction stir welding (FSW) is a solid state welding process with potential advantages for aerospace and automotive industries dealing with light alloys. Self-reacting friction stir welding (SR-FSW) is one variation of the FSW process being developed at the National Aeronautics and Space Administration (NASA) for use in the fabrication of propellant tanks. This work reports on the microstructure and microhardness of SR-FSW between two dissimilar aluminum alloys. Specifically, the study examines the cross section of the weld joint formed between an AA2014-T6 plate on the advancing side and an AA2219-T87 plate on the retreating side. The microstructural analysis shows an irregularly displaced weld seam from the advancing side past the thermo-mechanical affected zone (TMAZ) into the weld nugget region. There are sharp variations in the microhardness across the weld. These variations are described in the paper and mechanisms for their formation are discussed.

  3. Effect of Weld Tool Geometry on Friction Stir Welded AA2219-T87 Properties

    NASA Technical Reports Server (NTRS)

    Querin, Joseph A.; Schneider, Judy A.

    2008-01-01

    In this study, flat panels of AA2219-T87 were friction stir welded (FSWed) using weld tools with tapered pins The three pin geometries of the weld tools included: 0 (straight cylinder), 30 , and 60 angles on the frustum. For each weld tool geometry, the FSW process parameters were optimized to eliminate defects. A constant heat input was maintained while varying the process parameters of spindle rpm and travel speed. This provided a constant heat input for each FSW weld panel while altering the hot working conditions imparted to the workpiece. The resulting mechanical properties were evaluated from tensile test results of the FSW joint.

  4. On the determination of the origin of linear anomaly in the macrostructure of VPPA welded 2219-T87 aluminum alloy

    NASA Technical Reports Server (NTRS)

    Jemian, W. A.

    1986-01-01

    The objective was to determine the cause and significance of the weld radiograph enigma, which is a linear anomaly in the features of the X-ray film. By observing features on available radiographs and in studying published reports of similar features it was possible to conclude that there are many manifestations of the enigma, and that they are all specific features of fine structure in radiographs due to natural processes connected with welding and to specific X-ray absorption and diffraction phenomena. These processes include the thermal distribution and liquid metal flow in welding, the development of microstructure, morpohology, second phase particles and porosity due to the solidification process and to the pattern of residual stresses after the weld metal has cooled to the ambient temperature. Microdensitometer traces were made across weld radiographs of standard and enigmatic types. Similar patterns were produced by computer simulation. These show that the enigma is a relatively low contrast feature compared to real weld defects, such as undercuts or centerline cracks. The enigma can be distinguished from weld defects by these microdensitometer traces. The enigma effect on weld properties is not known but is expected to be minor.

  5. On the determination of the origin of linear anomaly in the macrostructure of VPPA welded 2219-T87 aluminum alloy: Preliminary report

    NASA Technical Reports Server (NTRS)

    Jemian, W. A.

    1986-01-01

    The cause and significance of the weld radiograph enigma, which is a linear anomaly in the features of the X-ray film is examined. By observing features on available radiographs and in studying published reports of similar features, it was possible to conclude that there are many manifestations of the enigma, and that they are all specific features of fine structure in radiographs due to natural processes connected with welding and to specific X-ray absorption and diffraction phenomena. These processes include the thermal distribution and liquid metal flow in welding, the development of microstructure, morphology, second phase particles and porosity due to the solidification process, and to the pattern of residual stresses after the weld metal has cooled to the ambient temperature. Microdensitometer traces were made across weld radiographs of standard enigmatic types. Similar patterns were produced by computer simulation. These show that the enigma is a relatively low contrast feature compared to real weld defects, such as undercuts or centerline cracks. The enigma can be distinguished from weld defects by these microdensitometer traces. The enigma effect on weld properties is not known but is expected to be minor.

  6. Gas Contamination In Plasma-Arc-Welded Aluminum

    NASA Technical Reports Server (NTRS)

    Mcclure, John C.; Torres, Martin R.; Gurevitch, Alan C.; Newman, Robert A.

    1992-01-01

    Document describes experimental investigation on visible and tactile effects of gaseous contaminants in variable-polarity plasma arc (VPPA) welding of 2219 T-87 aluminum alloy. Contaminant gases (nitrogen, methane, oxygen, and hydrogen) introduced in argon arc and in helium shield gas in various controlled concentrations. Report represents results of experiments in form of photographs of fronts, backs, polished cross sections, and etched cross sections of welds made with various contaminants at various concentrations. Provides detailed discussion of conditions under which welds made.

  7. Study of localized corrosion in aluminum alloys by the scanning reference electrode technique

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1995-01-01

    Localized corrosion in 2219-T87 aluminum (Al) alloy, 2195 aluminum-lithium (Al-Li) alloy, and welded 2195 Al-Li alloy (4043 filler) have been investigated using the relatively new scanning reference electrode technique (SRET). Anodic sites are more frequent and of greater strength in the 2195 Al-Li alloy than in the 2219-T87 Al alloy, indicating a greater tendency toward pitting for the latter. However, the overall corrosion rates are about the same for these two alloys, as determined using the polarization resistance technique. In the welded 2195 Al-Li alloy, the weld bean is entirely cathodic, with rather strongly anodic heat affected zones (HAZ) bordering both sides, indicating a high probability of corrosion in the HAZ parallel to the weld bead.

  8. Refurbishment of SRB aluminum components by walnut hull blast removal of protective coatings

    NASA Technical Reports Server (NTRS)

    Colberg, W. R.; Gordon, G. H.; Jackson, C. H.

    1982-01-01

    A test program was conducted to develop, optimize, and scale up an abrasive blasting procedure was developed for refurbishment of specific SRB components: aft skirt, forward skirt, frustrum, and painted piece parts. Test specimens utilizing 2219 T87 aluminum substrate of varying thicknesses were prepared and blasted at progressively increasing pressures with selected abrasives. Specimens were analyzed for material response. The optimum blasting parameters were determined on panel specimens and verified on a large cylindrical integrated test bed.

  9. Microhardness and Strain Field Characterization of Self-Reacting Friction Stir and Plug Welds of Dissimilar Aluminum Alloys

    NASA Technical Reports Server (NTRS)

    Horton, Karla Renee

    2011-01-01

    Friction stir welding (FSW) is a solid state welding process with potential advantages for aerospace and automotive industries dealing with light alloys. Self-reacting friction stir welding (SR-FSW) is one variation of the FSW process being developed at the National Aeronautics and Space Administration (NASA) for use in the fabrication of propellant tanks. Friction plug welding is used to seal the exit hole that remains in a circumferential SR-FSW. This work reports on material properties and strain patterns developed in a SR-FSW with a friction plug weld. Specifically, this study examines the behavior of a SR-FSW formed between an AA 2014-T6 plate on the advancing side and an AA 2219-T87 plate on the retreating side and a SR-FSW (AA 2014-T6 to AA 2219-T87) with a 2219-T87 plug weld. This study presents the results of a characterization of the micro-hardness, joint strength, and strain field characterization of SR-FSW and FPW joints tested at room temperature and cryogenic temperatures.

  10. Effects of porosity on weld-joint tensile strength of aluminum alloys

    NASA Technical Reports Server (NTRS)

    Lovoy, C. V.

    1974-01-01

    Tensile properties in defect-free weldments of aluminum alloys 2014-T6 and 2219-T87 (sheet and plate) are shown to be related to the level or concentration of induced simulated porosity. The scatter diagram shows that the ultimate tensile strength of the weldments displays the most pronounced linear relationship with the level of porosity. The relationships between yield strength or elongation and porosity are either trivial or inconsequential in the lower and intermediate levels of porosity content. In highly concentrated levels of porosity, both yield strength and elongation values decrease markedly. Correlation coefficients were obtained by simple straight line regression analysis between the variables of ultimate tensile strength and pore level. The coefficients were greater, indicating a better correlation, using a pore area accumulation concept or pore volume accumulation than the accumulation of the pore diameters. These relationships provide a useful tool for assessing the existing aerospace radiographic acceptance standards with respect to permissible porosity. In addition, these relationships, in combination with known design load requirements, will serve as an engineering guideline in determining when a weld repair is necessary based on accumulative pore level as detected by radiographic techniques.

  11. The Corrosion Protection of Metals by Ion Vapor Deposited Aluminum

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1993-01-01

    A study of the corrosion protection of substrate metals by ion vapor deposited aluminum (IVD Al) coats has been carried out. Corrosion protection by both anodized and unanodized IVD Al coats has been investigated. Base metals included in the study were 2219-T87 Al, 7075-T6 Al, Titanium-6 Al-4 Vanadium (Ti-6Al-4V), 4130 steel, D6AC steel, and 4340 steel. Results reveal that the anodized IVD Al coats provide excellent corrosion protection, but good protection is also achieved by IVD Al coats that have not been anodized.

  12. The corrosion protection of metals by ion vapor deposited aluminum

    SciTech Connect

    Danford, M.D.

    1993-10-01

    A study of the corrosion protection of substrate metals by ion vapor deposited aluminum (IVD Al) coats has been carried out. Corrosion protection by both anodized and unanodized IVD Al coats has been investigated. Base metals included in the study were 2219-T87 Al, 7075-T6 Al, Titanium-6 Al-4 Vanadium (Ti-6Al-4V), 4130 steel, D6AC steel, and 4340 steel. Results reveal that the anodized IVD Al coats provide excellent corrosion protection, but good protection is also achieved by IVD Al coats that have not been anodized.

  13. Brazed aluminum, Plate-fin heat exchangers for OTEC

    SciTech Connect

    Foust, H.D.

    1980-12-01

    Brazed aluminum plate-fin heat exchangers have been available for special applications for over thirty years. The performance, compactness, versatility, and low cost of these heat exchangers has been unequaled by other heat exchanger configuration. The application of brazed aluminum has been highly limited because of necessary restrictions for clean non-corrosive atmospheres. Air and gas separation have provided ideal conditions for accepting brazed aluminum and in turn have benefited by the salient features of these plate-fin heat exchangers. In fact, brazed aluminum and cryogenic gas and air separation have become nearly synonymous. Brazed aluminum in its historic form could not be considered for a seawater atmosphere. However, technology presents a new look of significant importance to OTEC in terms of compactness and cost. The significant technological variation made was to include one-piece hollow extensions for the seawater passages. Crevice corrosion sites are thereby entirely eliminated and pitting corrosion attack will be controlled by an integral and sacrificial layer of a zinc-aluminum alloy. This paper on brazed aluminum plate-fin heat exchangers for OTEC will aquaint the reader with the state-of-art and variations suggested to qualify this form of aluminum for seawater use. In order to verify the desirable cost potential for OTEC, Trane teamed with Westinghouse to perform an OTEC system analysis with this heat exchanger. These results are very promising and reported in detail elsewhere.

  14. Evaluation of several corrosion protective coating systems on aluminum

    NASA Technical Reports Server (NTRS)

    Higgins, R. H.

    1981-01-01

    A study of several protective coating systems for use on aluminum in seawater/seacoast environments was conducted to review the developments made on protective coatings since early in the Space Shuttle program and to perform comparative studies on these coatings to determine their effectiveness for providing corrosion protection during exposure to seawater/seacoast environments. Panels of 2219-T87 aluminum were coated with 21 different systems and exposed to a 5 percent salt spray for 4000 hr. Application properties, adhesion measurements, heat resistance and corrosion protection were evaluated. For comparative studies, the presently specified Bostik epoxy system used on the SRB structures was included. Results of these tests indicate four systems with outstanding performance and four additional systems with protection almost as good. These systems are based on a chromated pretreatment, a chromate epoxy primer, and a polyurethane topcoat. Consideration for one of these systems should be included for those applications where superior corrosion protection for aluminum surfaces is required.

  15. New electroplated aluminum bipolar plate for PEM fuel cell

    NASA Astrophysics Data System (ADS)

    El-Enin, Sanaa A. Abo; Abdel-Salam, Omar E.; El-Abd, Hammam; Amin, Ashraf M.

    Further improvement in the performance of the polymer electrolyte membrane fuel cells as a power source for automotive applications may be achieved by the use of a new material in the manufacture of the bipolar plate. Several nickel alloys were applied on the aluminum substrate, the use of aluminum as a bipolar plate instead of graphite is to reduce the bipolar plate cost and weight and the ease of machining. The electroplated nickel alloys on aluminum substrate produced a new metallic bipolar plate for PEM fuel cell with a higher efficiency and longer lifetime than the graphite bipolar plate due to its higher electrical conductivity and its lower corrosion rate. Different pretreatment methods were tested; the optimum method for pretreatment consists of dipping the specimen in a 12.5% NaOH for 3 min followed by electroless zinc plating for 2 min, then the specimen is dipped quickly in the electroplating bath after rinsing with distilled water. The produced electroplate was tested with different measurement techniques, chosen based on the requirement for a PEM fuel cell bipolar plate, including X-ray diffraction, EDAX, SEM, corrosion resistance, thickness measurement, microhardness, and electrical conductivity.

  16. Thermal distortion tests of aluminum and stainless steel plates

    SciTech Connect

    Bielick, E.; Fornek, T.; Spinka, H.; Underwood, D.

    1993-06-25

    An important upgrade to the STAR detector at the Brookhaven National Laboratory RHIC accelerator will be an electromagnetic calorimeter. One design being considered for this calorimeter involves cast lead modules covering {Delta}{phi} = 6{degree} and 0 {le} {vert_bar}{eta}{vert_bar} {le} 1. These modules would consist of alternating layers of lead and sheets of plastic scintillator. The gaps for scintillator between the layers of lead would be created by parallel aluminum plates of thickness {approx_equal}6.6 mm = 0.260in. in the mold for the modules. These plates would need to be machined or ground to be reasonably flat, perhaps to {plus_minus}0.003in., and of uniform thickness from plate to plate. These requirements are imposed by the need to remove the plates from the casting after cooling, and to have good uniformity of the lead layer thickness, which gives good performance for the modules as a calorimeter. Aluminum was chosen for the plates because of its high coefficient of thermal expansion. An important cost in this calorimeter design is associated with the machining or grinding of the plates to proper thickness and flatness. In most cost estimates, it has been assumed that the mold parts could be used many times. This note describes a simple test which was conducted to investigate possible distortions in the plates after repeated heating to temperatures at which the lead would be poured into the mold and cooling.

  17. Thixoforming A356 Aluminum Bipolar Plates at High Solid Fractions

    NASA Astrophysics Data System (ADS)

    Bolouri, Amir; Jang, Chang Hyun; Kang, Chung Gil

    2014-04-01

    Thixoforming investigations have been developed primarily for the manufacturing of bulk components, and the current knowledge is very limited with respect to the fabrication of thin cross sections of alloys. We studied the effectiveness of thixoforming process for the fabrication of A356 aluminum alloy bipolar plates with microchannels on both sides. Feedstock semisolid slurries, with different solid contents of ~55, 50, and 45 pct, were prepared at 858 K, 863 K, and 868 K (585 °C, 590 °C, and 595 °C), respectively, and were used to thixoform 1.20-mm-thick bipolar thin plates. The microstructures of the thixoformed thin plates consisted of (i) large primary α-Al globular grains, (ii) a quenched liquid phase, and (iii) fine secondary α-Al particles. The fraction and size of the primary α-Al globular grains decreased, and the primary α-Al globular grains became more spherical with the increasing thixoforming temperature. It seemed that these changes in the microstructural features led to the reduction in the agglomeration and interaction among the primary α-Al globular grains surrounded by the liquid matrix during thixoforming. This enabled the semisolid slurry to effectively flow and fill in the sharp corners (such as the microchannels) of the die cavity at higher thixoforming temperatures. The thin plates thixoformed at 868 K (595 °C), consequently, exhibited the highest dimensional stability and the fewest internal defects. The liquid matrix surrounding the primary α-Al grains solidified inside the die cavity after thixoforming. Either the liquid phase was instantly quenched or fine secondary α-Al particles were formed inside the die cavity. The fraction and size of the latter increased with increasing thixoforming temperature. The surface hardness of the thixoformed plates was measured, and the hardness values were correlated with the microstructural features of the thixoformed plates.

  18. Impact Delamination and Fracture in Aluminum/Acrylic Sandwich Plates

    NASA Technical Reports Server (NTRS)

    Liaw, Benjamin; Zeichner, Glenn; Liu, Yanxiong; Bowles, Kenneth J. (Technical Monitor)

    2000-01-01

    Impact-induced delamination and fracture in 6061-T6 aluminum/cast acrylic sandwich plates adhered by epoxy were generated in an instrumented drop-weight impact machine. Although only a small dent was produced on the aluminum side when a hemispherical penetrator tup was dropped onto it from a couple of inches, a large ring of delamination at the interface was observed. The delamination damage was often accompanied by severe shattering in the acrylic substratum. Damage patterns in the acrylic layer include radial and ring cracks and, together with delamination at the interface, may cause peeling-off of acrylic material from the sandwich plate. Theory of stress-wave propagation can be used to explain these damage patterns. The impact tests were conducted at various temperatures. The results also show clearly that temperature effect is very important in impact damage. For pure cast acrylic nil-ductile transition (NDT) occurs between 185-195 F. Excessive impact energy was dissipated into fracture energy when tested at temperature below this range or through plastic deformation when tested at temperature above the NDT temperature. Results from this study will be used as baseline data for studying fiber-metal laminates, such as GLARE and ARALL for advanced aeronautical and astronautical applications.

  19. Fracture characteristics of structural aerospace alloys containing deep surface flaws. [aluminum-titanium alloys

    NASA Technical Reports Server (NTRS)

    Masters, J. N.; Bixler, W. D.; Finger, R. W.

    1973-01-01

    Conditions controlling the growth and fracture of deep surface flaws in aerospace alloys were investigated. Static fracture tests were performed on 7075-T651 and 2219-T87 aluminum, and 6Ai-4V STA titanium . Cyclic flaw growth tests were performed on the two latter alloys, and sustain load tests were performed on the titanium alloy. Both the cyclic and the sustain load tests were performed with and without a prior proof overload cycle to investigate possible growth retardation effects. Variables included in all test series were thickness, flaw depth-to-thickness ratio, and flaw shape. Results were analyzed and compared with previously developed data to determine the limits of applicability of available modified linear elastic fracture solutions.

  20. Correlation of stress-wave-emission characteristics with fracture aluminum alloys

    NASA Technical Reports Server (NTRS)

    Hartbower, C. E.; Reuter, W. G.; Morais, C. F.; Crimmins, P. P.

    1972-01-01

    A study to correlate stress wave emission characteristics with fracture in welded and unwelded aluminum alloys tested at room and cryogenic temperature is reported. The stress wave emission characteristics investigated were those which serve to presage crack instability; viz., a marked increase in:(1) signal amplitude; (2) signal repetition rate; and (3) the slope of cumulative count plotted versus load. The alloys were 7075-T73, 2219-T87 and 2014-T651, welded with MIG and TIG using 2319 and 4043 filler wire. The testing was done with both unnotched and part-through-crack (PTC) tension specimens and with 18-in.-dia subscale pressure vessels. In the latter testing, a real time, acoustic emission, triangulation system was used to locate the source of each stress wave emission. With such a system, multiple emissions from a given location were correlated with defects found by conventional nondestructive inspection.

  1. Ultrasonic butt welding of aluminum, aluminum alloy and stainless steel plate specimens.

    PubMed

    Tsujino, Jiromaru; Hidai, Kazuaki; Hasegawa, Atsushi; Kanai, Ryoichi; Matsuura, Hisanori; Matsushima, Kaoru; Ueoka, Tetsugi

    2002-05-01

    Welding characteristics of aluminum, aluminum alloy and stainless steel plate specimens of 6.0 mm thickness by a 15 kHz ultrasonic butt welding system were studied. There are no detailed welding condition data of these specimens although the joining of these materials are required due to anticorrosive and high strength characteristics for not only large specimens but small electronic parts especially. These specimens of 6.0 mm thickness were welded end to end using a 15 kHz ultrasonic butt welding equipment with a vibration source using eight bolt-clamped Langevin type PZT transducers and a 50 kW static induction thyristor power amplifier. The stainless steel plate specimens electrolytically polished were joined with welding strength almost equal to the material strength under rather large vibration amplitude of 25 microm (peak-to-zero value), static pressure 70 MPa and welding time of 1.0-3.0 s. The hardness of stainless steel specimen adjacent to a welding surface increased about 20% by ultrasonic vibration.

  2. Heat Treatment of Friction-Stir-Welded 7050 Aluminum Plates

    NASA Technical Reports Server (NTRS)

    Petter, George E.; Figert, John D.; Rybicki, Daniel J.; Burns, Timothy

    2006-01-01

    A method of heat treatment has been developed to reverse some of the deleterious effects of friction stir welding of plates of aluminum alloy 7050. This alloy is considered unweldable by arc and high-energy-density beam fusion welding processes. The alloy can be friction stir welded, but as-welded workpieces exhibit low ductility, low tensile and yield strengths, and low resistance to stress corrosion cracking. Heat treatment according to the present method increases tensile and yield strengths, and minimizes or eliminates stress corrosion cracking. It also increases ductility. This method of heat treatment is a superior alternative to a specification-required heat treatment that caused the formation of large columnar grains, which are undesired. Workpieces subjected to the prior heat treatment exhibited elongations <2 percent, and standard three-point bend specimens shattered. The development of the present heat treatment method was guided partly by the principles that (1) by minimizing grain sizes and relieving deformation stresses, one can minimize or eliminate stress corrosion cracking and (2) the key to maximizing strength and eliminating residual stresses is to perform post-weld solution heating for as long a time as possible while incurring little or no development of large columnar grains in friction stir weld nuggets. It is necessary to perform some of the solution heat treatment (to soften the alloy and improve machine welding parameters) before welding. The following is an example of thickness- dependent pre- and post-weld heat treatments according to the present method: For plates 0.270 in. (approx.6.86 mm) thick milled from plates 4.5 in. (114.3 mm) thick, perform pre-weld solution heating at 890 F (477 C) for 1 hour, then cool in air. After friction stir welding, perform solution heating for 10 minutes, quench, hold at room temperature for 96 hours, then age at 250 F (121 C) for 5 hours followed by 325 F (163 C) for 27 hours.

  3. 77 FR 16868 - Quality Verification for Plate-Type Uranium-Aluminum Fuel Elements for Use in Research and Test...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-22

    ... COMMISSION Quality Verification for Plate-Type Uranium-Aluminum Fuel Elements for Use in Research and Test... draft regulatory guide (DG), DG-2005, ``Quality Verification for Plate-Type Uranium-Aluminum Fuel... quality assurance program for verifying the quality of plate-type uranium-aluminum fuel elements used...

  4. INFLUENCE OF JOINING LOCATIONS AND PLATE WIDTH ON ULTIMATE STRENGTH OF ALUMINUM ALLOY PLATES IN IN-PLANE BENDING

    NASA Astrophysics Data System (ADS)

    Okura, Ichiro; Ogasahara, Koji

    The ultimate strength of aluminum alloy plates in in-plane bending is investigated considering joining locations and plate width by the elastic-plastic large deflection analysis with FEM. The aluminum alloys taken into account are heat-treated A6061-T6 and A6005C-T5 and non-heat-treated A5083-O. The softening of material and the residual stresses caused by the friction stir welding (FSW) and the MIG welding are introduced in the analysis. It is shown that the joining locations and the width of plate have a great influence on the ultimate strength. The formula which gives the curves for the ultimate strength of plates in in-plane bending considering joining locations and plate width are proposed, based on the results of the FEM analysis.

  5. SPERT Destructive Test - I on Aluminum, Highly Enriched Plate Type Core

    ScienceCinema

    None

    2016-07-12

    SPERT - Special Power Excursion Reactor Tests Destructive Test number 1 On Aluminum, Highly Enriched Plate Type Core. A test studying the behavior of the reactor under destructive conditions on a light water moderated pool-type reactor with a plate-type core.

  6. High intensity acoustic tests of a thermally stressed aluminum plate in TAFA

    NASA Technical Reports Server (NTRS)

    Ng, Chung Fai; Clevenson, Sherman A.

    1989-01-01

    An investigation was conducted in the Thermal Acoustic Fatigue Apparatus at the Langley Research Center to study the acoustically excited random motion of an aluminum plate which is buckled due to thermal stresses. The thermal buckling displacements were measured and compared with theory. The general trends of the changes in resonances frequencies and random responses of the plate agree with previous theoretical prediction and experimental results for a mechanically buckled plate.

  7. A study on friction stir welding of 12mm thick aluminum alloy plates

    NASA Astrophysics Data System (ADS)

    Kumar, Deepati Anil; Biswas, Pankaj; Tikader, Sujoy; Mahapatra, M. M.; Mandal, N. R.

    2013-12-01

    Most of the investigations regarding friction stir welding (FSW) of aluminum alloy plates have been limited to about 5 to 6 mm thick plates. In prior work conducted the various aspects concerning the process parameters and the FSW tool geometry were studied utilizing friction stir welding of 12 mm thick commercial grade aluminum alloy. Two different simple-to-manufacture tool geometries were used. The effect of varying welding parameters and dwell time of FSW tool on mechanical properties and weld quality was examined. It was observed that in order to achieve a defect free welding on such thick aluminum alloy plates, tool having trapezoidal pin geometry was suitable. Adequate tensile strength and ductility can be achieved utilizing a combination of high tool rotational speed of about 2000 r/min and low speed of welding around 28 mm/min. At very low and high dwell time the ductility of welded joints are reduced significantly.

  8. Characterization of commercially pure aluminum powder for research reactor fuel plates

    SciTech Connect

    Downs, V.D.; Wiencek, T.C.

    1992-11-01

    Aluminum powder is used as the matrix material in the production of uranium aluminide, oxide, and silicide dispersion fuel plates for research and test reactors. variability in the characteristics of the aluminum powder, such as moisture content and particle-size distribution, influences blending and compacting of the aluminum/fuel powder. A detailed study was performed to characterize the physical properties of three aluminum powder lots. An angle-of-shear test was devised to characterize the cohesiveness of the aluminum powder. Flow-rate measurements, apparent density determination, subsieve analysis, surface area measurements, and scanning electron microscopy were also used in the study. It was found that because of the various types of commercially available powders, proper specification of powder variables will ensure the receipt of consistent raw materials. Improved control of the initial powder will reduce the variability of fuel-plate production and will improve overall plate reproducibility. It is recommended that a standard specification be written for the aluminum powder and silicide fuel.

  9. Characterization of commercially pure aluminum powder for research reactor fuel plates

    SciTech Connect

    Downs, V.D. ); Wiencek, T.C. )

    1992-01-01

    Aluminum powder is used as the matrix material in the production of uranium aluminide, oxide, and silicide dispersion fuel plates for research and test reactors. variability in the characteristics of the aluminum powder, such as moisture content and particle-size distribution, influences blending and compacting of the aluminum/fuel powder. A detailed study was performed to characterize the physical properties of three aluminum powder lots. An angle-of-shear test was devised to characterize the cohesiveness of the aluminum powder. Flow-rate measurements, apparent density determination, subsieve analysis, surface area measurements, and scanning electron microscopy were also used in the study. It was found that because of the various types of commercially available powders, proper specification of powder variables will ensure the receipt of consistent raw materials. Improved control of the initial powder will reduce the variability of fuel-plate production and will improve overall plate reproducibility. It is recommended that a standard specification be written for the aluminum powder and silicide fuel.

  10. Optimization of magnetically accelerated, ultra-high velocity aluminum flyer plates for use in plate impact, shock wave experiments.

    SciTech Connect

    Cochrane, Kyle Robert; Knudson, Marcus D.; Slutz, Stephen A.; Lemke, Raymond William; Davis, J. P.; Harjes, Henry Charles III; Giunta, Anthony Andrew; Bliss, David Emery

    2005-05-01

    The intense magnetic field produced by the 20 MA Z accelerator is used as an impulsive pressure source to accelerate metal flyer plates to high velocity for the purpose of performing plate impact, shock wave experiments. This capability has been significantly enhanced by the recently developed pulse shaping capability of Z, which enables tailoring the rise time to peak current for a specific material and drive pressure to avoid shock formation within the flyer plate during acceleration. Consequently, full advantage can be taken of the available current to achieve the maximum possible magnetic drive pressure. In this way, peak magnetic drive pressures up to 490 GPa have been produced, which shocklessly accelerated 850 {micro}m aluminum (6061-T6) flyer plates to peak velocities of 34 km/s. We discuss magnetohydrodynamic (MHD) simulations that are used to optimize the magnetic pressure for a given flyer load and to determine the shape of the current rise time that precludes shock formation within the flyer during acceleration to peak velocity. In addition, we present results pertaining to plate impact, shock wave experiments in which the aluminum flyer plates were magnetically accelerated across a vacuum gap and impacted z-cut, {alpha}-quartz targets. Accurate measurements of resulting quartz shock velocities are presented and analyzed through high-fidelity MHD simulations enhanced using optimization techniques. Results show that a fraction of the flyer remains at solid density at impact, that the fraction of material at solid density decreases with increasing magnetic pressure, and that the observed abrupt decrease in the quartz shock velocity is well correlated with the melt transition in the aluminum flyer.

  11. NBS: Nondestructive evaluation of nonuniformities in 2219 aluminum alloy plate: Relationship to processing

    NASA Technical Reports Server (NTRS)

    Swartzendruber, L.; Boettinger, W.; Ives, L.; Coriell, S.; Ballard, D.; Laughlin, D.; Clough, R.; Biancanieilo, F.; Blau, P.; Cahn, J.

    1980-01-01

    The compositional homogeneity, microstructure, hardness, electrical conductivity and mechanical properties of 2219 aluminum alloy plates are influenced by the process variables during casting, rolling and thermomechanical treatment. The details of these relationships wre investigated for correctly processed 2219 plate as well as for deviations caused by improper quenching after solution heat treatment. Primary emphasis was been placed on the reliability of eddy current electrical conductivity and hardness as NDE tools to detect variations in mechanical properties.

  12. 78 FR 33132 - Quality Verification for Plate-Type Uranium-Aluminum Fuel Elements for Use in Research and Test...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-03

    ... Information The NRC published DG-2005 in the Federal Register on March 22, 2012 (77 FR 16868) for a 60-day... COMMISSION Quality Verification for Plate-Type Uranium-Aluminum Fuel Elements for Use in Research and Test... Verification for Plate-Type Uranium-Aluminum Fuel Elements for Use in Research and Test Reactors.'' This...

  13. Analytical and experimental investigation of the dispersion process during rapid transients for the aluminum-based nuclear fuel plates

    SciTech Connect

    Georgevich, V.; Taleyarkhan, R.P.; Kim, S.H.; Fuketa, T.; Soyama, K.; Ishijima, K.

    1995-06-01

    A thermally induced fuel-plate dispersion model was developed to analyze for dispersive potential and determine the onset of fuel plate dispersion for aluminum-based research and test reactor fuels. The effect of rapid energy deposition in a fuel plate was simulated. Several data types for aluminum-based fuels tested in the Nuclear Safety Research Reactor (NSRR) facility in Japan and in the Transient Reactor Test (TREAT) facility in Idaho, US, were reviewed. Analyses of experiments show that the onset of fuel dispersion is clearly linked to a sharp rise in the predicted strain rate, which further coincides with the onset of aluminum vaporization. Analysis also shows that aluminum oxidation and exothermal chemical reaction between the fuel and aluminum can significantly affect: the energy deposition characteristics and, therefore dispersion onset connected with aluminum vaporization, and the onset of aluminum vaporization.

  14. Planar gas chromatography column on aluminum plate with multi-walled carbon nanotubes as stationary phase

    NASA Astrophysics Data System (ADS)

    Platonov, I. A.; Platonov, V. I.; Pavelyev, V. S.

    2016-04-01

    The high selectivity of the adsorption layer for low-boiling alkanes is shown, the separation factor (α) couple iso-butane / butane is 1.9 at a column temperature of 50 °C.The paper presents sorption and selective properties of planar gas chromatography column on aluminum plate with multi-walled carbon nanotubes as the stationary phase.

  15. Eulerian simulation of the perforation of aluminum plates by nondeforming projectiles

    SciTech Connect

    Silling, S.A.

    1992-03-01

    A new algorithm for the treatment of sliding interfaces between solids with or without friction in an Eulerian wavecode is described. The algorithm has been implemented in the two-dimensional version of the CTH code. The code was used to simulate penetration and perforation of aluminum plates by rigid, conical-nosed tungsten projectiles. Comparison with experimental data is provided.

  16. Laser-multi-pass-narrow-gap-welding of Hot Crack Sensitive Thick Aluminum Plates

    NASA Astrophysics Data System (ADS)

    Dittrich, D.; Schedewy, R.; Brenner, B.; Standfuß, J.

    Although the current process limitations for laser beam welding of thick aluminum plates (>10 mm) have been overcome by high brilliant multi-kilowatt laser, there are still difficulties resulting from the material physical properties, e.g. the high heat conductivity, the large heat capacity and the high thermal expansion coefficient of aluminum. Especially for very deep weld seams, insufficient dilution of filler wire material in the root of the weld seam and the danger of hot cracks increases. With a new welding technology, the Laser-Multi-Pass-Narrow-Gap-Welding, a innovative approach has been developed to weld thick aluminum plates with highest beam quality lasers and remarkably reduced laser power.

  17. Characterization of Al-Cu-Li Alloy 2090 Near Net Shape Extrusion

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Domack, M. S.; Hafley, R. A.; Pollock, W. D.

    1998-01-01

    Aluminum-lithium (Al-Li) alloys near net shape extrusions are being evaluated for potential application in launch vehicle structures. The objective of this study was to determine tensile and fracture properties, corrosion resistance, and weldability of integrally stiffened panels of Al-Cu-Li alloy 2090 in the T8 temper. The microstructure was pre-dominantly unrecrystallized. Texture analyses revealed the presence of fiber components in the stiffeners and a combination of fiber and rolling components in the skin. Variations in grain morphology and texture through the extruded cross section were correlated with the tensile, fracture, and corrosion behavior. Tensile strengths at room and cryogenic temperatures of the 2090 extrusions were similar to other 2090 product forms and were higher than 2219-T87, the primary structural material in the Space Shuttle external tank; however, ductilities were lower. The fracture resistance of the 2090 extrusion was lower than 2219-T87 plate at room temperature. At cryogenic temperatures, tensile ductility and fracture behavior of the 2090 extrusion were similar to other 2090 product forms but were lower than 2219-T87 plate. The exfoliation and stress corrosion resistance of the 2090 extrusion compared favorably with the characteristics of other 2090 product forms. The weldability and weldment properties of the extrusions were similar to 2090 and 2219 plates.

  18. An inelastic analysis of a welded aluminum joint

    NASA Technical Reports Server (NTRS)

    Vaughan, R. E.

    1994-01-01

    Butt-weld joints are most commonly designed into pressure vessels which then become as reliable as the weakest increment in the weld chain. In practice, weld material properties are determined from tensile test specimen and provided to the stress analyst in the form of a stress versus strain diagram. Variations in properties through the thickness of the weld and along the width of the weld have been suspect but not explored because of inaccessibility and cost. The purpose of this study is to investigate analytical and computational methods used for analysis of welds. The weld specimens are analyzed using classical elastic and plastic theory to provide a basis for modeling the inelastic properties in a finite-element solution. The results of the analysis are compared to experimental data to determine the weld behavior and the accuracy of prediction methods. The weld considered in this study is a multiple-pass aluminum 2219-T87 butt weld with thickness of 1.40 in. The weld specimen is modeled using the finite-element code ABAQUS. The finite-element model is used to produce the stress-strain behavior in the elastic and plastic regimes and to determine Poisson's ratio in the plastic region. The value of Poisson's ratio in the plastic regime is then compared to experimental data. The results of the comparisons are used to explain multipass weld behavior and to make recommendations concerning the analysis and testing of welds.

  19. Deep flaws in weldments of aluminum and titanium

    NASA Technical Reports Server (NTRS)

    Masters, J. N.; Engstrom, W. L.; Bixler, W. D.

    1974-01-01

    Surface flawed specimens of 2219-T87 and 6Al-4V STA titanium weldments were tested to determine static failure modes, failure strength, and fatigue flaw growth characteristics. Thicknesses selected for this study were purposely set at values where, for most test conditions, abrupt instability of the flaw at fracture would not be expected. Static tests for the aluminum weldments were performed at room, LN2 and LH2 temperatures. Titanium static tests for tests were performed at room and LH2 temperatures. Results of the static tests were used to plot curves relating initial flaw size to leakage- or failure-stresses (i.e. "failure" locus curves). Cyclic tests, for both materials, were then performed at room temperature, using initial flaws only slightly below the previously established failure locus for typical proof stress levels. Cyclic testing was performed on pairs of specimens, one with and one without a simulated proof test cycle. Comparisons were made then to determine the value and effect of proof testing as affected by the various variables of proof and operating stress, flaw shape, material thickness, and alloy.

  20. The Mechanical Properties of ALCA PlusTM Cast Aluminum Amplifier Top Plates

    SciTech Connect

    Biltoft, P; Gourdin, W H; Sanchez, R J; Shen, T H

    2002-06-27

    The amplifier top plates are monolithic, cast aluminum structures from which the amplifier frame assembly units (FAUs), and the line-replaceable flash lamp units (LRUs) inside them, are hung on the support rails in the laser bays. When fully assembled, each plate must support a static weight of 10,600 or 16,000 pounds, depending upon whether two or three loaded FAUs are attached. The top plates are fabricated from ''ALCA Plus{trademark}'', a zinc-containing aluminum casting alloy similar in composition to some standard alloys in the 7000-series. For electrical reasons, all of the plate with the exception of the support ''ears'', is encased in epoxy as shown in Figure 1. The nominal chemistry of the aluminum alloy is summarized in Table 1 and the nominal mechanical characteristics are summarized in Table 2. For comparison, wrought alloys of similar composition in the 7000-series have ultimate strengths of approximately 33-76 ksi and elongations of 11-17%, depending upon the temper.

  1. Spall Properties of Aluminum 5083 Plate Fabricated using Equi-Channel Angular Extrusion and Rolling

    NASA Astrophysics Data System (ADS)

    Whelchel, Ricky; Thadhani, Naresh; Sanders, Thomas; Mathaudhu, Suveen; Kecskes, Laszlo

    2013-06-01

    The spall strength and Hugoniot Elastic Limit (HEL) of aluminum alloy 5083 (Al 5083) are compared for plates fabricated using equi-channel angular extrusion (ECAE) versus rolling. Al 5083 is a light-weight and strain-hardenable aluminum alloy used for armor plating in military transport vehicles, thus requiring the highest achievable spall strength. The spall strength of strain-hardenable alloys is a function of the grain structure and volume fraction of secondary phases, such as brittle inclusions, in addition to the extent of hardening. Materials processed by ECAE have a highly refined grain structure with little texturing and a large degree of plastic deformation, whereas rolled plates have a textured grain structure that aligns along the rolling direction. The spall behavior of Al 5083 for both forms was measured using plate impact gas gun experiments combined with rear free surface velocity measurements employing VISAR. The spall strength varied with impact orientation for the rolled plate but remained uniform for the ECAE material. Despite large differences in the HEL, the spall behavior for Al 5083 made by both processing techniques was controlled by the extent of brittle particles that acted as nucleation sites for damage during tensile failure.

  2. Experimental Study on Light Flash Radiant Intensity Generated by Strong Shock 2A12 Aluminum Plate

    NASA Astrophysics Data System (ADS)

    Tang, Enling; Zhang, Lijiao; Zhang, Qingming; Shi, Xiaohan; Wang, Meng; Wang, Di; Xiang, Shenghai; Xia, Jin; Han, Yafei; Xu, Mingyang; Wu, Jin; Zhang, Shuang; Yuan, Jianfei

    2015-07-01

    In order to study the light flash radiant intensity produced by strong shock on a 2A12 aluminum target at the same projectile incidence angles and different shock velocities, experimental measurements were conducted for light flash phenomena of a 2A12 aluminum projectile impacting a 2A12 aluminum target under the conditions of different impact velocity and the same projectile incidence angles of 45° by using an optical pyrometer measurement system and a two-stage light gas gun loading system. Experimental results show that the peak values of the light flash radiant intensity for the wavelength of 550 nm are largest in the wavelength ranges of 600 nm, 650 nm and 700 nm when a 2A12 aluminum projectile impacts a double-layer 2A12 aluminum plate in the present experimental conditions. supported by National Natural Science Foundation of China (Nos. 10972145, 11272218, 11472178), State Key Program of National Natural Science of China (No. 11032003), Program for Liaoning Excellent Talents in University, China (No. LR2013008)

  3. Near-absolute Hugoniot measurements in aluminum to 500 GPa using a magnetically accelerated flyer plate technique

    NASA Astrophysics Data System (ADS)

    Knudson, M. D.; Lemke, R. W.; Hayes, D. B.; Hall, C. A.; Deeney, C.; Asay, J. R.

    2003-10-01

    Hugoniot measurements were performed on aluminum (6061-T6) in the stress range of 100-500 GPa (1-5 Mbar) using a magnetically accelerated flyer plate technique. This method of flyer plate launch utilizes the high currents, and resulting magnetic fields produced at the Sandia Z Accelerator to accelerate macroscopic aluminum flyer plates (approximately 12×25 mm in lateral dimension and ˜300 μm in thickness) to velocities in excess of 20 km/s. This technique was used to perform plate-impact shock-wave experiments on aluminum to determine the high-stress equation of state (EOS). Using a near-symmetric impact method, Hugoniot measurements were obtained in the stress range of 100-500 GPa. The results of these experiments are in excellent agreement with previously reported Hugoniot measurements of aluminum in this stress range. The agreement at lower stress, where highly accurate gas gun data exist, establishes the magnetically accelerated flyer plate technique as a suitable method for generating EOS data. Furthermore, the present results exhibit increased accuracy over the previous techniques used to obtain data in the higher-stress range. This improved accuracy enhances our understanding of the response of aluminum to 500 GPa, and lends increased confidence to the use of aluminum as a standard material in future impedance matching experiments.

  4. Underwater Shock Response of Air-Backed Thin Aluminum Alloy Plates: An Experimental and Numerical Study

    NASA Astrophysics Data System (ADS)

    Ren, Peng; Zhang, Wei

    2013-06-01

    Studies on dynamic response of structures subjected to underwater explosion shock loading are of interest to ship designers. Understanding the deformation and failure mechanism of simple structures plays an important role in designing of a reliable structure under this kind of loading. The objective of this combined experimental and numerical study is to analyze the deformation and failure characteristics of 5A06 aluminum alloy plates under underwater shock loading. Some non-explosive underwater blast loading experiments were carried out on air backed circular plates of 2 mm thickness. The deformation history of the clamped circular plate was recorded using a high speed camera and the deflections of specimens at different radii were measured in order to identify deformation and failure modes. In the finite element simulations, the strength model of 5A06 aluminum alloy is considered using the slightly modified Johnson-cook mode to describe structure deformation. Good agreement between the numerical simulations and the experimental results is found. Detailed computational results of each scenario are offered to understand the deformation and failure mechanism. National Natural Science Foundation of China (NO.:11072072).

  5. Underwater shock response of air-backed thin aluminum alloy plates: An experimental and numerical study

    NASA Astrophysics Data System (ADS)

    Ren, Peng; Zhang, Wei

    2014-05-01

    Studies on dynamic response of structures subjected to underwater explosion shock loading are of interest to ship designers. Understanding the deformation and failure mechanism of simple structures plays an important role in designing of a reliable structure under this kind of loading. The objective of this combined experimental and numerical study is to analyze the deformation and failure characteristics of 5A06 aluminum alloy plates under underwater shock loading. Some non-explosive underwater blast loading experiments were carried out on air backed circular plates of 2 mm thickness. The deformation history of the clamped circular plate was recorded using a high speed camera and the deflections of specimens at different radii were measured in order to identify deformation and failure modes. In the finite element simulations, the strength model of 5A06 aluminum alloy is considered using the slightly modified Johnson-cook mode to describe structure deformation. Good agreement between the numerical simulations and the experimental results is found. Detailed computational results of each scenario are offered to understand the deformation and failure mechanism.

  6. The NBS: Processing/Microstructure/Property Relationships in 2024 Aluminum Alloy Plates

    NASA Technical Reports Server (NTRS)

    Ives, L. K.; Swartzendruber, W. J.; Boettinger, W. J.; Rosen, M.; Ridder, S. D.

    1983-01-01

    As received plates of 2024 aluminum alloy were examined. Topics covered include: solidification segregation studies; microsegregation and macrosegregation in laboratory and commercially cast ingots; C-curves and nondestructive evaluation; time-temperature precipitation diagrams and the relationships between mechanical properties and NDE measurements; transmission electron microscopy studies; the relationship between microstructure and properties; ultrasonic characterization; eddy-current conductivity characterization; the study of aging process by means of dynamic eddy current measurements; and Heat flow-property predictions, property degradations due to improve quench from the solution heat treatment temperature.

  7. Column and Plate Compressive Strengths of Aircraft Structural Materials: Extruded 24S-T Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Heimerl, George J.; Roy, J Albert

    1945-01-01

    Column and plate compressive strengths of extruded 24S-T aluminum alloy were determined both within and beyond the elastic range from tests of thin-strip columns and local-instability tests of H-, Z-,and channel-section columns. These tests are part of an extensive research investigation to provide data on the' structural strength of various aircraft materials. The results are presented in the form of curves and charts that are suitable for use in the design and analysis of aircraft structures.

  8. The detection of tightly closed flaws by nondestructive testing (NDT) methods. [fatigue crack formation in aluminum alloy test specimens

    NASA Technical Reports Server (NTRS)

    Rummel, W. D.; Rathke, R. A.; Todd, P. H., Jr.; Mullen, S. J.

    1975-01-01

    Liquid penetrant, ultrasonic, eddy current and X-radiographic techniques were optimized and applied to the evaluation of 2219-T87 aluminum alloy test specimens in integrally stiffened panel, and weld panel configurations. Fatigue cracks in integrally stiffened panels, lack-of-fusion in weld panels, and fatigue cracks in weld panels were the flaw types used for evaluation. A 2319 aluminum alloy weld filler rod was used for all welding to produce the test specimens. Forty seven integrally stiffened panels containing a total of 146 fatigue cracks, ninety three lack-of-penetration (LOP) specimens containing a total of 239 LOP flaws, and one-hundred seventeen welded specimens containing a total of 293 fatigue cracks were evaluated. Nondestructive test detection reliability enhancement was evaluated during separate inspection sequences in the specimens in the 'as-machined or as-welded', post etched and post proof loaded conditions. Results of the nondestructive test evaluations were compared to the actual flaw size obtained by measurement of the fracture specimens after completing all inspection sequences. Inspection data were then analyzed to provide a statistical basis for determining the flaw detection reliability.

  9. Vibration Response Models of a Stiffened Aluminum Plate Excited by a Shaker

    NASA Technical Reports Server (NTRS)

    Cabell, Randolph H.

    2008-01-01

    Numerical models of structural-acoustic interactions are of interest to aircraft designers and the space program. This paper describes a comparison between two energy finite element codes, a statistical energy analysis code, a structural finite element code, and the experimentally measured response of a stiffened aluminum plate excited by a shaker. Different methods for modeling the stiffeners and the power input from the shaker are discussed. The results show that the energy codes (energy finite element and statistical energy analysis) accurately predicted the measured mean square velocity of the plate. In addition, predictions from an energy finite element code had the best spatial correlation with measured velocities. However, predictions from a considerably simpler, single subsystem, statistical energy analysis model also correlated well with the spatial velocity distribution. The results highlight a need for further work to understand the relationship between modeling assumptions and the prediction results.

  10. The potential pyrophoricity of BMI-SPEC and aluminum plate spent fuels retrieved from underwater storage

    SciTech Connect

    Ebner, M.A.

    1996-08-01

    Physical/chemical factors in U metal and hydride combustion, particularly pyrophoricity in ambient environment, were evaluated for BMI-SPEC and UAl{sub x} plate fuels. Some metal fuels may be highly reactive (spontaneously igniting in air) due to high specific surface area, high decay heat, or a high U hydride content from corrosion during underwater storage. However, for the BMI-SPEC and the aluminum plate fuels, this reactivity is too low to present a realistic threat of uncontrolled spontaneous combustion at ambient conditions. While residual U hydride is expected in these corroded fuels, the hydride levels are expected to be too low and the configuration too unfavorable to ignite the fuel meat when the fuels are retrieved from the basin and dried. Furthermore the composition and microstructure of the UAl{sub x} fuels further mitigate that risk.

  11. Perforation of Thin Aluminum Alloy Plates by Blunt Projectiles - Experimental and Numerical Investigation

    NASA Astrophysics Data System (ADS)

    Wei, Gang; Zhang, Wei

    2013-06-01

    Reducing the armor weight has become a research focus in terms of armored material with the increasing requirement of the mobility and flexibility of tanks and armored vehicles in modern local wars. Due to high strength-to-density ratio, aluminum alloy has become a potential light armored material. In this study, both lab-scale ballistic test and finite element simulation were adopted to examine the ballistic resistance of aluminum alloy targets. Blunt high strength steel projectiles with 12.7 mm diameter were launched by light gas gun against 3.3 mm thick aluminum alloy plates at velocity of 90 ~ 170 m/s. The ballistic limit velocity was obtained. Plugging failure and obvious structure deformation of targets were observed, and with the impact velocity increasing, the target structure deformation decrease gradually. Corresponding 2D finite element simulations were conducted by ABAQUS/EXPLICIT combined with material performance testing. Good agreement between the numerical simulations and the experimental results was found. National Natural Science Foundation of China (No.: 11072072).

  12. Springback compensation algorithm for tool design in creep age forming of large aluminum alloy plate

    NASA Astrophysics Data System (ADS)

    Xu, Xiaolong; Zhan, Lihua; Huang, Minghui

    2013-12-01

    The creep unified constitutive equations, which was built based on the age forming mechanism of aluminum alloy, was integrated with the commercial finite element analysis software MSC.MARC via the user defined subroutine, CREEP, and the creep age forming process simulations for7055 aluminum alloy plate parts were conducted. Then the springback of the workpiece after forming was calculated by ATOS Professional Software. Based on the combination between simulation results and calculation of springback by ATOS for the formed plate, a new weighted springback compensation algorithm for tool surface modification was developed. The compensate effects between the new algorithm and other overall compensation algorithms on the tool surface are compared. The results show that, the maximal forming error of the workpiece was reduced to below 0.2mm after 5 times compensations with the new weighted algorithm, while error rebound phenomenon occurred and the maximal forming error cannot be reduced to 0.3mm even after 6 times compensations with fixed or variable compensation coefficient, which are based on the overall compensation algorithm.

  13. Crack Imaging and Quantification in Aluminum Plates with Guided Wave Wavenumber Analysis Methods

    NASA Technical Reports Server (NTRS)

    Yu, Lingyu; Tian, Zhenhua; Leckey, Cara A. C.

    2015-01-01

    Guided wavefield analysis methods for detection and quantification of crack damage in an aluminum plate are presented in this paper. New wavenumber components created by abrupt wave changes at the structural discontinuity are identified in the frequency-wavenumber spectra. It is shown that the new wavenumbers can be used to detect and characterize the crack dimensions. Two imaging based approaches, filter reconstructed imaging and spatial wavenumber imaging, are used to demonstrate how the cracks can be evaluated with wavenumber analysis. The filter reconstructed imaging is shown to be a rapid method to map the plate and any existing damage, but with less precision in estimating crack dimensions; while the spatial wavenumber imaging provides an intensity image of spatial wavenumber values with enhanced resolution of crack dimensions. These techniques are applied to simulated wavefield data, and the simulation based studies show that spatial wavenumber imaging method is able to distinguish cracks of different severities. Laboratory experimental validation is performed for a single crack case to confirm the methods' capabilities for imaging cracks in plates.

  14. Investigation of the Compressive Strength and Creep Lifetime of 2024-T3 Aluminum-Alloy Plates at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Mathauser, Eldon E; Deveikis, William D

    1957-01-01

    The results of elevated-temperature compressive strength and creep tests of 2024-t3 (formerly 24s-t3) aluminum alloy plates supported in v-grooves are presented. The strength-test results indicate that a relation previously developed for predicting plate compressive strength for plates of all materials at room temperature is also satisfactory for determining elevated-temperature strength. Creep-lifetime results are presented for plates in the form of master creep-lifetime curves by using a time-temperature parameter that is convenient for summarizing tensile creep-rupture data. A comparison is made between tensile and compressive creep lifetime for the plates and a method that made use of isochronous stress-strain curves for predicting plate-creep failure stresses is investigated.

  15. Screen Cage Ion Plating (SCIP) and scratch testing of polycrystalline aluminum oxide

    NASA Technical Reports Server (NTRS)

    Spalvins, Talivaldis; Sliney, Harold E.; Deadmore, Daniel L.

    1992-01-01

    A screen cage ion plating (SCIP) technique was developed to apply silver films on electrically nonconducting aluminum oxide. It is shown that SCIP has remarkable throwing power; surfaces to be coated need not be in direct line of sight with the evaporation source. Scratch tests, employing a diamond stylus with a 200 micro m radius tip, were performed on uncoated and on silver coated alumina. Subsequent surface analysis show that a significant amount of silver remains on the scratched surfaces, even in areas where high stylus load produced severe crack patterns in the ceramic. Friction coefficients were lowered during the scratch tests on the coated alumina indicating that this modification of the ion planting process should be useful for applying lubricating films of soft metals to electrical insulating materials. The very good throwing power of SCIP also strongly suggests general applicability of this process in other areas of technology, e.g., electronics, in addition to tribology.

  16. An evaluation of the Johnson-Cook model to simulate puncture of 7075 aluminum plates.

    SciTech Connect

    Corona, Edmundo; Orient, George Edgar

    2014-02-01

    The objective of this project was to evaluate the use of the Johnson-Cook strength and failure models in an adiabatic finite element model to simulate the puncture of 7075- T651 aluminum plates that were studied as part of an ASC L2 milestone by Corona et al (2012). The Johnson-Cook model parameters were determined from material test data. The results show a marked improvement, in particular in the calculated threshold velocity between no puncture and puncture, over those obtained in 2012. The threshold velocity calculated using a baseline model is just 4% higher than the mean value determined from experiment, in contrast to 60% in the 2012 predictions. Sensitivity studies showed that the threshold velocity predictions were improved by calibrating the relations between the equivalent plastic strain at failure and stress triaxiality, strain rate and temperature, as well as by the inclusion of adiabatic heating.

  17. Tethers as Debris: Hydrocode Simulation of Impacts of Polymer Tether Fragments on Aluminum Plates

    NASA Technical Reports Server (NTRS)

    Evans, Steven W.

    2003-01-01

    Tethers promise to find use in a variety of space applications. Despite being narrow objects, their great lengths result in them having large total areas. Consequently, tethers are very susceptible to being severed by orbital debris. Extensive work has been done designing tethers that resist severs by small debris objects, in order to lengthen their working lives. It is from this perspective that most recent work has considered the tether - debris question. The potential of intact tethers, or severed tether fragments, as debris, to pose a significant collision risk to other spacecraft has been less well studied. Understanding the consequences of such collisions is important in assessing the risks tethers pose to other spacecraft. This paper discusses the damage that polymer tethers may produce on aluminum plates, as revealed by hypervelocity impact simulations using the SPHC hydrodynamic code.

  18. Ductile Tearing of Thin Aluminum Plates Under Blast Loading. Predictions with Fully Coupled Models and Biaxial Material Response Characterization

    SciTech Connect

    Corona, Edmundo; Gullerud, Arne S.; Haulenbeek, Kimberly K.; Reu, Phillip L.

    2015-06-01

    The work presented in this report concerns the response and failure of thin 2024- T3 aluminum alloy circular plates to a blast load produced by the detonation of a nearby spherical charge. The plates were fully clamped around the circumference and the explosive charge was located centrally with respect to the plate. The principal objective was to conduct a numerical model validation study by comparing the results of predictions to experimental measurements of plate deformation and failure for charges with masses in the vicinity of the threshold between no tearing and tearing of the plates. Stereo digital image correlation data was acquired for all tests to measure the deflection and strains in the plates. The size of the virtual strain gage in the measurements, however, was relatively large, so the strain measurements have to be interpreted accordingly as lower bounds of the actual strains in the plate and of the severity of the strain gradients. A fully coupled interaction model between the blast and the deflection of the structure was considered. The results of the validation exercise indicated that the model predicted the deflection of the plates reasonably accurately as well as the distribution of strain on the plate. The estimation of the threshold charge based on a critical value of equivalent plastic strain measured in a bulge test, however, was not accurate. This in spite of efforts to determine the failure strain of the aluminum sheet under biaxial stress conditions. Further work is needed to be able to predict plate tearing with some degree of confidence. Given the current technology, at least one test under the actual blast conditions where the plate tears is needed to calibrate the value of equivalent plastic strain when failure occurs in the numerical model. Once that has been determined, the question of the explosive mass value at the threshold could be addressed with more confidence.

  19. The propagation characteristics of the plate modes of acoustic emission waves in thin aluminum plates and thin graphite/epoxy composite plates and tubes. Ph.D. Thesis - Johns Hopkins Univ., 1991

    NASA Technical Reports Server (NTRS)

    Prosser, William H.

    1991-01-01

    Acoustic emission was interpreted as modes of vibration in plates. Classical plate theory was used to predict dispersion curves for the two fundamental modes and to calculate the shapes of flexural waveforms produced by vertical step function loading. There was good agreement between theoretical and experimental results for aluminum. Composite materials required the use of a higher order plate theory (Reissner-Mindlin) to get good agreement with the measured velocities. Four composite plates with different laminate stacking sequences were studied. The dispersion curves were determined from phase spectra of the time dependent waveforms. Plate modes were shown to be useful for determining the direction of source motion. Aluminum plates were loaded by breaking a pencil lead against their surface. By machining slots at angles to the plane of a plate, the direction in which the force acted was varied. Changing the source motion direction produced regular variations in the waveforms. To demonstrate applicability beyond simple plates, waveforms produced by lead breaks on a thin walled composite tube were also shown to be interpretable as plate modes. The tube design was based on the type of struts proposed for Space Station Freedom's trussed structures.

  20. High-Speed Machining (HSM) of Space Shuttle External Tank (ET) panels

    NASA Technical Reports Server (NTRS)

    Miller, J. A.

    1983-01-01

    The External Fuel Tank (ET) of the Space Shuttle is not recovered after launch and a new one must be provided for each launch. Currently, the external ""skin'' panels of the tank are produced by machining from solid wrought 2219-T87 aluminum plate stock approximately 1-3/4 inch thick. The reduction of costs in producing External Fuel Tank panels is obviously of increasing production rates and decreasing costs of the panels through the application of high-speed machining (HSM) techniques was conducted.

  1. Numerical Simulation of Stationary AC Tungsten Inert Gas Welding of Aluminum Plate in Consideration of Oxide Layer Cleaning

    NASA Astrophysics Data System (ADS)

    Tashiro, Shinichi; Tanaka, Manabu

    An unified numerical simulation model of AC TIG welding of the aluminum plate considering energy balance among the electrode, the arc and the base metal and employing an analytical model for calculating cleaning rate of the oxide layer has been developed for investigating heat transport properties and weld pool formation process in AC TIG welding of aluminum plate. As a result of this simulation, it was shown that although the heat flux from the arc onto the base metal increases in EN (Electrode Negative) phase due to the electron condensation, that in EP (Electrode Positive) phase conversely decreases because mainly of cooling caused by the electron emission. Furthermore, the validity of the simulation model was confirmed by comparing to experimental results such as the arc voltage, the area of cleaning zone and the shape of weld pool.

  2. Microhardness, strength and strain field characterization of self-reacting friction stir and plug welds of dissimilar aluminum alloys

    NASA Astrophysics Data System (ADS)

    Horton, Karla Renee

    Friction stir welding (FSW) is a solid state welding process with potential advantages for aerospace and automotive industries dealing with light alloys. Self-reacting friction stir welding (SR-FSW) is one variation of the FSW process being developed at the National Aeronautics and Space Administration (NASA) for use in the fabrication of propellant tanks. Friction plug welding is used to seal the exit hole that remains in a circumferential SR-FSW. This work reports on material properties and strain patterns developed in a SR-FSW with a friction plug weld. Specifically, this study examines the behavior of a SR-FSW formed between an AA2014-T6 plate on the advancing side and an AA2219-T87 plate on the retreating side and a SR-FSW (AA2014-T6 to AA2219-T87) with a 2219-T87 plug weld. This study presents the results of a characterization of the micro-hardness, joint strength, and strain field characterization of SR-FSW and FPW joints tested at room temperature and cryogenic temperatures. The initial weld microstructure analysis showed a nugget region with fine grains and a displaced weld seam from the advancing side past the thermo-mechanical affected zone (TMAZ) into the nugget region. The displaced material shared the same hardness as the parent material. Dynamic recrystallization was observed in the SR-FSW zone and the displaced weld seam region. The welds revealed a fine grain structure in the SR-FSW zone with a sharp demarcation seen on the advancing side and fairly diffuse flow observed on the retreating side. The parent material hardness is 145 HV700g with a drop in hardness starting at the HAZ to 130 HV700g. The hardness further drops in the TMAZ to118 HV700g with an increase representing a dispersed interface of AA2014-T6 material to 135 HV700g. The hardness then drops significantly within the nugget region to 85 HV700g followed by an increase through the retreating side TMAZ into the HAZ to 135 HV 700g. There was a sharp increase in the hardness value within

  3. Numerical and Theoretical Analysis of Plastic Response of 5A06 Aluminum Circular Plates Subjected to Underwater Explosion Loading

    NASA Astrophysics Data System (ADS)

    Ren, Peng; Zhang, Wei

    2013-06-01

    Dynamic response analysis of structures subjected to underwater explosion loading has been always an interesting field for researchers. Understanding the deformation and failure mechanism of simple structures plays an important role in an actual project under this kind of loading. In this paper, the deformation and failure characteristics of 5A06 aluminum circular plates were investigated computationally and theoretically. The computational study was based on a Johnson-cook material parameter mode which was obtained from several previous studies provides a good description of deformation and failure of 5A06 aluminum circular plates under underwater explosion loading. The deformation history of the clamped circular plate is recorded; the maximum deflection and the thickness reduction measurements of target plates at different radii were conducted. The computational approach provided insight into the relationship between the failure mechanism and the strength of impact wave, and a computing formulae for strain field of the specimen was derived based on the same volume principle and rigid-plastic assumption. The simulation and theoretical calculation results are in good agreement with the experiments results. National Natural Science Foundation of China (NO:11272057).

  4. Early state damage detection of aluminum 7075-T6 plate based on acoustic emission

    NASA Astrophysics Data System (ADS)

    Ozevin, Didem; Li, Zhong; Heidary, Zahra

    2011-04-01

    Aluminum alloy 7075-T6 is a commonly used material in aircraft industry. A crack usually initiates at the edge of a fastener hole, and it can affect the maintenance schedule and reduce the life of an aircraft structure significantly. The fatigue property of the material has been researched widely to develop methods and models for predicting fatigue crack growth under random loading. From the point of damage tolerance design, the inspection technique of a crack for an aircraft structure is very important because it can be used to determine the inspection period of the aircraft structure. The acoustic emission (AE) technique is a nondestructive testing (NDT) method that is able to monitor damage initiation and progression in real time. Understanding the early stage of AE signature due to the damage progression using small scale laboratory samples requires non-traditional data analysis approaches. In this study, 1mm thick Al-7075-T6 plates were tested under monotonic and fatigue loading. The initiation of damage progression using AE data was identified based on improved linear location algorithm and the result was verified using elasto-plastic finite element model. The improved location algorithm integrates dispersive characteristics of flexural waves and threshold independent approach to pick up the wave arrival time. In this paper, AE results in comparison with FE model under monotonic and fatigue loading will be presented. The comparison of traditional and improved location approaches will be shown. The approach for implementing the laboratory scale results in the large scale field testing will be discussed.

  5. Experimental modal analysis of an aluminum rectangular plate by use of the slope-assisted BOTDA method

    NASA Astrophysics Data System (ADS)

    Minardo, A.; Coscetta, A.; Pirozzi, S.; Bernini, R.; Zeni, L.

    2013-12-01

    We report an experimental modal analysis of an aluminum rectangular plate (50 cm×30 cm×0.3 cm), carried out by use of a Brillouin optical time-domain analysis (BOTDA) sensor operating in the slope-assisted configuration, i.e. at a fixed pump-probe frequency shift. Strain measurements were acquired along an optical fiber attached to the structure, at a maximum acquisition rate of 250 Hz, a spatial resolution of 30 cm and a sampling distance of 5 cm in both x- and y-directions. A sequence of dynamic tests, aimed to evaluate the resonant frequencies and strain modal shapes of the structure, were performed on the plate for various boundary conditions (plate clamped with four, three or two bolts). Comparison with finite element method (FEM) analysis and dynamic strain measurements with strain gauges shows that Brillouin based distributed sensors can be usefully employed to perform the modal analysis of a vibrating structure, even if the spatial resolution is comparable with the plate dimensions.

  6. The dynamic mechanical properties study on the sandwich panel of different thickness steel plate-foam aluminum core

    NASA Astrophysics Data System (ADS)

    Chang, Zhongliang; Zou, Guangping; Zhao, Weiling; Xia, Peixiu

    2009-12-01

    The foam aluminum belongs to multi-cell materials, and it has good mechanical performance, such as large deformation capacity and good energy absorption, and usually used as core material of sandwich panel, now it is widely used in automotive, aviation, aerospace and other fields, particularly suitable for various anti-collision structure and buffer structure. In this article, based on an engineering background, the INSTRON4505 electronic universal testing machine and split Hopkinson pressure bar (SHPB) were used for testing the static and dynamic mechanical properties of sandwich panel with different thickness steel plate- foam aluminum core, from the results we can see that the steel plate thickness has big influence on the stress-strain curve of the sandwich panel, and also takes the sandwich panel with 1mm steel panel to study the material strain rate dependence which under different high shock wave stress loaded, the results show that the sandwich panel is strain rate dependence material. And also, in order to get good waveforms in the SHPB experiment, the waveform shaped technique is used in the dynamic experiments, and the study of this paper will good to sandwich panel used in the engineering.

  7. Fast characterization of aluminum plates with TV-holography measurements of the frequency spectrum of multimode, quasi- monochromatic Lamb waves.

    PubMed

    Deán-Ben, X Luís; Trillo, Cristina; Doval, Angel F; Fernández, José L

    2011-06-01

    We introduce a novel approach for measuring the frequency spectrum of Lamb waves and, subsequently, for obtaining the thickness and the bulk wave velocities of isotropic, homogeneous plates. It is based on Fourier transforming a set of spatial and temporal samples of the acoustic displacement but, in contrast to the traditional approach that employs dense temporal sampling and a reduced set of spatial sampling locations, our data set is a sequence of 2-D high-resolution maps of the instantaneous out-of-plane displacement obtained with TV holography. We have devised three variants to obtain a set of points of the wavenumber-frequency space, based, respectively, on the spatial (1-D or 2-D) and on the spatio-temporal (3-D) Fourier transforms. The whole process to obtain these points can be easily automated and substantial time savings can be achieved, compared with other full-field techniques that require human intervention or with pointwise scanned probes. Experimental demonstration of the three variants with quasimonochromatic multimode Lamb waves in aluminum plates is presented. The characteristic parameters of the plates are calculated by fitting the theoretical model to the experimental points of the frequency spectrum. The analysis of the uncertainties shows that the accuracy of the method is only slightly lower than the accuracy of a previously reported method based on measuring the wavelength of single-modes, for which the data acquisition procedure is much slower.

  8. Measurement of beating effects in narrowband multimode Lamb wave displacement fields in aluminum plates by pulsed TV Holography

    NASA Astrophysics Data System (ADS)

    Fernandez, Jose L.; Trillo, Cristina; Doval, Angel F.; Cernadas, Daniel; Lopez, Carlos; Dorrio, Benito V.; Miranda, Marta; Rodriguez, Francisco

    2005-06-01

    Narrowband ultrasonic surface acoustic waves are of the greatest current interest for the nondestructive testing of thin-walled members and shell structures like plates, pipes, bridge girders, cans and many others. The measurement and characterization of ultrasonic displacement fields of Lamb waves by pulsed TV holography (TVH) is presented. Narrowband ultrasound is generated in a few millimeters thick aluminum plate by the prismatic coupling block method using a tone-burst excitation signal in the range of 1MHz. At this frequency, the plate supports only a few Lamb wave modes, mainly the A0 and S0 ones. The simultaneous presence of these modes produces a beating clearly detectable as a spatial amplitude modulation. Our self-developed TVH system performs the optical phase evaluation by the Spatial Fourier Transform Method and renders the instantaneous out-of-plane mechanical displacement field along the whole inspected area. From this field, the wavenumber of each Lamb mode can be obtained and, by combining them with the value of the ultrasound frequency and with the Rayleigh-Lamb theoretical frequency spectrum, information about the elastic constants of the specimen material is obtained.

  9. MECHANICALLY-JOINED PLATE-TYPE ALUMINUM-CLAD FUEL ELEMENT

    DOEpatents

    Erwin, J.H.

    1962-12-11

    A method of fabricating MTR-type fuel elements is described wherein dove- tailed joints are used to fasten fuel plates to supporting side members. The method comprises the steps of dove-tailing the lateral edges of the fuel plates, inserting the dove-tailed edges into corresponding recesses which are provided in a pair of supporting side members, and compressing the supporting side members in a direction so as to close the recesses onto the dove-tailed edges. (AEC)

  10. Analysis of steam explosions in plate-type, uranium-aluminum fuel test reactors

    SciTech Connect

    Taleyarkhan, R.P. )

    1989-01-01

    The concern over steam explosions in nuclear reactors can be traced to prompt critical nuclear excursions in aluminum-clad/fueled test reactors, as well as to explosive events in aluminum, pulp, and paper industries. The Reactor Safety Study prompted an extensive analytical and experimental effort for over a decade. This has led to significant improvements in their understanding of the steam explosion issue for commercial light water reactors. However, little progress has been made toward applying the lessons learned from this effort to the understanding and modeling of steam explosion phenomena in aluminum-clad/fueled research and test reactors. The purposes of this paper are to (a) provide a preliminary analysis of the destructive events in test reactors, based on current understandings of steam explosions; (b) provide a proposed approach for determining the likelihood of a steam explosion event under scenarios in which molten U-Al fuel drops into a water-filled cavity; and (c) present a benchmarking study conducted to estimate peak pressure pulse magnitudes.

  11. Fabrication of electroless nickel plated aluminum freeform mirror for an infrared off-axis telescope.

    PubMed

    Kim, Sanghyuk; Chang, Seunghyuk; Pak, Soojong; Lee, Kwang Jo; Jeong, Byeongjoon; Lee, Gil-jae; Kim, Geon Hee; Shin, Sang Kyo; Yoo, Song Min

    2015-12-01

    Freeform mirrors can be readily fabricated by a single point diamond turning (SPDT) machine. However, this machining process often leaves mid-frequency errors (MFEs) that generate undesirable diffraction effects and stray light. In this work, we propose a novel thin electroless nickel plating procedure to remove MFE on freeform surfaces. The proposed procedure has a distinct advantage over a typical thick plating method in that the machining process can be endlessly repeated until the designed mirror surface is obtained. This is of great importance because the sophisticated surface of a freeform mirror cannot be optimized by a typical SPDT machining process, which can be repeated only several times before the limited thickness of the nickel plating is consumed. We will also describe the baking process of a plated mirror to improve the hardness of the mirror surface, which is crucial for minimizing the degradation of that mirror surface that occurs during the polishing process. During the whole proposed process, the changes in surface figures and textures are monitored and cross checked by two different types of measurements, as well as by an interference pattern test. The experimental results indicate that the proposed thin electroless nickel plating procedure is very simple but powerful for removing MFEs on freeform mirror surfaces. PMID:26836671

  12. Mode-selective excitation and detection of ultrasonic guided waves for delamination detection in laminated aluminum plates.

    PubMed

    Shelke, Amit; Kundu, Tribikram; Amjad, Umar; Hahn, Katrin; Grill, Wolfgang

    2011-03-01

    Selective modes of guided Lamb waves are generated in a laminated aluminum plate for damage detection using a broadband piezoelectric transducer structured with a rigid electrode. Appropriate excitation frequencies and modes for inspection are selected from theoretical and experimental dispersion curves. Dispersion curves are obtained experimentally by short time Fourier transform of the transient signals. Sensitivity of antisymmetric and symmetric modes for delamination detection are investigated. The antisymmetric mode is found to be more reliable for delamination detection. Unlike other studies, in which the attenuation of the propagating waves is related to the extent of the internal damage, in this investigation, the changes in the time-of-flight (TOF) of guided Lamb waves are related to the damage progression. The mode conversion phenomenon of Lamb waves during progressive delamination is investigated. Close matching between the theoretical and experimentally derived dispersion curves and TOF assures the reliability of the results presented here.

  13. Comparison of modal analysis results of laser vibrometry and nearfield acoustical holography measurements of an aluminum plate

    NASA Astrophysics Data System (ADS)

    Potter, Jennifer L.

    2011-12-01

    Noise and vibration has long been sought to be reduced in major industries: automotive, aerospace and marine to name a few. Products must be tested and pass certain levels of federally regulated standards before entering the market. Vibration measurements are commonly acquired using accelerometers; however limitations of this method create a need for alternative solutions. Two methods for non-contact vibration measurements are compared: Laser Vibrometry, which directly measures the surface velocity of the aluminum plate, and Nearfield Acoustic Holography (NAH), which measures sound pressure in the nearfield, and using Green's Functions, reconstructs the surface velocity at the plate. The surface velocity from each method is then used in modal analysis to determine the comparability of frequency, damping and mode shapes. Frequency and mode shapes are also compared to an FEA model. Laser Vibrometry is a proven, direct method for determining surface velocity and subsequently calculating modal analysis results. NAH is an effective method in locating noise sources, especially those that are not well separated spatially. Little work has been done in incorporating NAH into modal analysis.

  14. Dispersion of Lamb waves under a periodic metal grating in aluminum nitride plates.

    PubMed

    Naumenko, Natalya F

    2014-09-01

    Dispersion of Lamb waves propagating in AlN plates with a periodic Al grating on the top surface and an Al electrode on the bottom surface is investigated using the numerical technique SDA-FEM-SDA, which combines finite element modeling (FEM) analysis of the electrode region with spectral-domain analysis (SDA) of the adjacent multi-layered half-spaces. Characteristics of zero-order and higher-order Lamb waves are presented as functions of plate thickness and spectral frequency, which varies in the first Brillouin zone. The structures of typical Lamb waves are examined via visualization of the instantaneous displacement fields in the AlN plate confined between the grating and the bottom electrode. The mechanism of building hybrid modes, which arise from intermode coupling between the counter-propagating Lamb waves of different symmetry and order, is illustrated by two examples of modes propagating with wavelengths λ = 3p and λ = 4p, where p is the pitch of the grating.

  15. Numerical modelling of thermal phenomenon in friction stir welding of aluminum plates

    NASA Astrophysics Data System (ADS)

    Vaira Vignesh, R.; Padmanaban, R.; Arivarasu, M.; Thirumalini, S.; Gokulachandran, J.; Sai Ram, Mutyala Sesha Satya

    2016-09-01

    Friction stir welding (FSW) is a solid state welding process with potential to join materials that are non weldable by conventional fusion welding techniques. The study of heat transfer in FSW aids in the identification of defects like flash, inadequate heat input, poor material flow and mixing etc. In this paper, transient temperature distribution during FSW of aluminum alloy AA6061-T6 was simulated using finite element modelling. The model was used to predict the peak temperature and analyse the thermal history during FSW. The effect of process parameters namely tool rotation speed, tool traverse speed (welding speed), shoulder diameter and pin diameter of tool on the temperature distribution was investigated using two level factorial design. The model results were validated using the experimental results from the published literature. It was found that peak temperature was directly proportional to tool rotation speed and shoulder diameter and inversely proportional to tool traverse speed. The effect of pin diameter on peak temperature was found to be trivial.

  16. Frictional behavior and adhesion of Ag and Au films applied to aluminum oxide by oxygen-ion assisted Screen Cage Ion Plating (SCIP)

    NASA Technical Reports Server (NTRS)

    Spalvins, Talivaldis; Sliney, Harold E.

    1994-01-01

    A modified dc-diode ion plating system, by utilizing a metallic screen cage as a cathode, is introduced for coating nonconductors such as ceramics. Screen cage ion plating (SCIP) is used to apply Ag and Au lubricating films on aluminum oxide surfaces. This process has excellent ability to coat around corners to produce three-dimensional coverage of the substrate. A dramatic increase in adhesion is achieved when plating is performed in a reactive 50 percent O2 - 50 percent Ar glow discharge compared to the adhesion when plating is performed in 100 percent Ar. The presence of oxygen ion assistance contributes to the excellent adhesion as measured in a pull-type adhesion tester. The Ag and Au film adhesion is significantly increased (less than 70MPa) and generally exceeds the cohesion of the substrate such that portions of the alumina are pulled out.

  17. Effect of water vapor on fatigue crack growth in 7475-T651 aluminum alloy plate. [for aerospace applications

    NASA Technical Reports Server (NTRS)

    Dicus, D. L.

    1984-01-01

    The effects of water vapor on fatigue crack growth in 7475-T651 aluminum alloy plate at frequencies of 1 Hz and 10 Hz were investigated. Twenty-five mm thick compact specimens were subjected to constant amplitude fatigue testing at a load ratio of 0.2. Fatigue crack growth rates were calculated from effective crack lengths determined using a compliance method. Tests were conducted in hard vacuum and at water vapor partial pressures ranging from 94 Pa to 3.8 kPa. Fatigue crack growth rates were frequency insensitive under all environment conditions tested. For constant stress intensity factor ranges crack growth rate transitions occurred at low and high water vapor pressures. Crack growth rates at intermediate pressures were relatively constant and showed reasonable agreement with published data for two Al-Cu-Mg alloys. The existence of two crack growth rate transitions suggests either a change in rate controlling kinetics or a change in corrosion fatigue mechanism as a function of water vapor pressure. Reduced residual deformation and transverse cracking specimens tested in water vapor versus vacuum may be evidence of embrittlement within the plastic zone due to environmental interaction.

  18. The effect of water vapor on fatigue crack Growth in 7475-t651 aluminum alloy plate. [for aerospace applications

    NASA Technical Reports Server (NTRS)

    Dicus, D. L.

    1982-01-01

    The effects of water vapor on fatigue crack growth in 7475-T651 aluminum alloy plate at frequencies of 1 Hz and 10 Hz were investigated. Twenty-five mm thick compact specimens were subjected to constant amplitude fatigue testing at a load ratio of 0.2. Fatigue crack growth rates were calculated from effective crack lengths determined using a compliance method. Tests were conducted in hard vacuum and at water vapor partial pressures ranging from 94 Pa to 3.8 kPa. Fatigue crack growth rates were frequency insensitive under all environment conditions tested. For constant stress intensity factor ranges crack growth rate transitions occurred at low and high water vapor pressures. Crack growth rates at intermediate pressures were relatively constant and showed reasonable agreement with published data for two Al-Cu-Mg alloys. The existence of two crack growth rate transitions suggests either a change in rate controlling kinetics or a change in corrosion fatigue mechanism as a function of water vapor pressure. Reduced residual deformation and transverse cracking specimens tested in water vapor versus vacuum may be evidence of embrittlement within the plastic zone due to environmental interaction.

  19. Flaw growth of 7075, 7475, 7050 and 7049 aluminum alloy plate in stress corrosion environments

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1976-01-01

    Marine atmosphere and laboratory stress corrosion test results on smooth and precracked specimens from 7075, 7475, 7050, and 7049 alloy plates (1.25 and 3.0-in. thick) are presented. It is shown that for a given strength level, alloys 7050-T7X and 7049-T7X have superior short-transverse stress corrosion resistance (SCR) to 7X75-T7X. At typical strength levels above the minimum, for example, SCR of these alloys is considerably better than that of 7075-T76, and approaches that of 7075-T73. Alloy 7475 maintains an advantage in the area of fracture toughness, however, because it can be thermally processed to give particularly clean microstructures. Results from precracked specimens are in good qualitative agreement with those obtained from smooth specimens. Although both specimen types are capable of distinguishing between -T6, -T76 and -T73 tempers in relatively short time periods the precracked specimen provides more information about crack growth rates.

  20. SRB Materials and Processes Assessment from Laboratory and Ocean Environmental Tests

    NASA Technical Reports Server (NTRS)

    1978-01-01

    The Materials and Processes Laboratory evaluation of Solid Rocket Boosters (SRB) and Solid Rocket Motors (SRM) candidate material, both in-house and with ocean exposure tests at Panama City and Kennedy Space Center (KSC), Florida is presented. Early sample tests showed excellent seawater corrosion resistance for inconel 718 and titanium 6A1-4V alloys. Considerable corrosion and biofouling occurred with bare 2219-T87 aluminum. Subsequent tests conclusively demonstrated that epoxy coatings prevented corrosion of 2219-T87 aluminum as long as the coatings stays intact. The results and assessment of the series of ocean environmental tests that were conducted are also presented.

  1. The use of U/sub 3/Si/sub 2/ dispersed in aluminum in plate-type fuel elements for research and test reactors

    SciTech Connect

    Snelgrove, J.L.; Domagala, R.F.; Hofman, G.L.; Wiencek, T.C.; Copeland, G.L.; Hobbs, R.W.; Senn, R.L.

    1987-10-01

    A high-density fuel based on U/sub 3/Si/sub 2/ dispersed in aluminum has been developed and tested for use in converting plate-type research and test reactors from the use of highly enriched uranium to the use of low-enriched uranium. Results of preirradiation testing and the irradiation and postirradiation examination of miniature fuel plates and full-sized fuel elements are summarized. Swelling of the U/sub 3/Si/sub 2/ fuel particles is a linear function of the fission density in the particle to well beyond the fission density achievable in low-enriched fuels. U/sub 3/Si/sub 2/ particle swelling rate is approximately the same as that of the commonly used UAl/sub x/ fuel particle. The presence of minor amounts of U/sub 3/Si or uranium solid solution in the fuel result in greater, but still acceptable, fuel swelling. Blister threshold temperatures are at least as high as those of currently used fuels. An exothermic reaction occurs near the aluminum melting temperature, but the measured energy releases were low enough not to substantially worsen the consequences of an accident. U/sub 3/Si/sub 2/-aluminum dispersion fuel with uranium densities up to at least 4.8 Mg/m/sup 3/ is a suitable LEU fuel for typical plate-type research and test reactors. 42 refs., 28 figs., 7 tabs.

  2. Stress Corrosion Cracking and Fatigue Crack Growth Studies Pertinent to Spacecraft and Booster Pressure Vessels

    NASA Technical Reports Server (NTRS)

    Hall, L. R.; Finger, R. W.

    1972-01-01

    This experimental program was divided into two parts. The first part evaluated stress corrosion cracking in 2219-T87 aluminum and 5Al-2.5Sn (ELI) titanium alloy plate and weld metal. Both uniform height double cantilever beam and surface flawed specimens were tested in environments normally encountered during the fabrication and operation of pressure vessels in spacecraft and booster systems. The second part studied compatibility of material-environment combinations suitable for high energy upper stage propulsion systems. Surface flawed specimens having thicknesses representative of minimum gage fuel and oxidizer tanks were tested. Titanium alloys 5Al-2.5Sn (ELI), 6Al-4V annealed, and 6Al-4V STA were tested in both liquid and gaseous methane. Aluminum alloy 2219 in the T87 and T6E46 condition was tested in fluorine, a fluorine-oxygen mixture, and methane. Results were evaluated using modified linear elastic fracture mechanics parameters.

  3. High energy X-ray diffraction measurement of residual stresses in a monolithic aluminum clad uranium–10 wt% molybdenum fuel plate assembly

    SciTech Connect

    D. W. Brown; M. A. Okuniewski; J. D. Almer; L. Balogh; B. Clausen; J. S. Okasinski; B. H. Rabin

    2013-10-01

    Residual stresses are expected in monolithic, aluminum clad uranium 10 wt% molybdenum (U–10Mo) nuclear fuel plates because of the large mismatch in thermal expansion between the two bonded materials. The full residual stress tensor of the U–10Mo foil in a fuel plate assembly was mapped with 0.1 mm resolution using high-energy (86 keV) X-ray diffraction. The in-plane stresses in the U–10Mo foil are strongly compressive, roughly -250 MPa in the longitudinal direction and -140 MPa in the transverse direction near the center of the fuel foil. The normal component of the stress is weakly compressive near the center of the foil and tensile near the corner. The disparity in the residual stress between the two in-plane directions far from the edges and the tensile normal stress suggest that plastic deformation in the aluminum cladding during fabrication by hot isostatic pressing also contributes to the residual stress field. A tensile in-plane residual stress is presumed to be present in the aluminum cladding to balance the large in-plane compressive stresses in the U–10Mo fuel foil, but cannot be directly measured with the current technique due to large grain size.

  4. High energy X-ray diffraction measurement of residual stresses in a monolithic aluminum clad uranium-10 wt% molybdenum fuel plate assembly

    NASA Astrophysics Data System (ADS)

    Brown, D. W.; Okuniewski, M. A.; Almer, J. D.; Balogh, L.; Clausen, B.; Okasinski, J. S.; Rabin, B. H.

    2013-10-01

    Residual stresses are expected in monolithic, aluminum clad uranium 10 wt% molybdenum (U-10Mo) nuclear fuel plates because of the large mismatch in thermal expansion between the two bonded materials. The full residual stress tensor of the U-10Mo foil in a fuel plate assembly was mapped with 0.1 mm resolution using high-energy (86 keV) X-ray diffraction. The in-plane stresses in the U-10Mo foil are strongly compressive, roughly -250 MPa in the longitudinal direction and -140 MPa in the transverse direction near the center of the fuel foil. The normal component of the stress is weakly compressive near the center of the foil and tensile near the corner. The disparity in the residual stress between the two in-plane directions far from the edges and the tensile normal stress suggest that plastic deformation in the aluminum cladding during fabrication by hot isostatic pressing also contributes to the residual stress field. A tensile in-plane residual stress is presumed to be present in the aluminum cladding to balance the large in-plane compressive stresses in the U-10Mo fuel foil, but cannot be directly measured with the current technique due to large grain size.

  5. Characterization of the corrosion resistance of biologically active solutions: The effects of anodizing and welding

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.

    1991-01-01

    An understanding of fabrication processes, metallurgy, electrochemistry, and microbiology is crucial to the resolution of microbiologically influenced corrosion (MIC) problems. The object of this effort was to use AC impedance spectroscopy to characterize the corrosion resistance of Type II anodized aluminum alloy 2219-T87 in sterile and biologically active media and to examine the corrosion resistance of 316L, alloy 2219-T87, and titanium alloy 6-4 in the welded and unwelded conditions. The latter materials were immersed in sterile and biologically active media and corrosion currents were measured using the polarization resistance (DC) technique.

  6. Influence of extrinsic crack deflection and delamination mechanisms on the cryogenic toughness of aluminum-lithium alloy 2090: Behavior in plate (T81) vs sheet (T83) material

    SciTech Connect

    Venkateswara Rao, K.T.; Ritchie, R.O.

    1989-02-01

    Cryogenic strength-toughness relationships are examined in 1.6-mm- thick sheet of commercial 2090-T8 aluminum-lithium alloy, and results compared with behavior in 12.7-mm-thick rolled plate. Unlike the significant increase in L-T fracture toughness exhibited by thick place sections at cryogenic temperatures, the thin sheet (of normally similar composition and microstructure) shows a marked decrease in toughness between 298 and 77 K. Such contrasting observations are attributed primarily to the low short-transverse toughness of the 2090-plate material, which results in enhanced through-thickness intergranular splitting during low-temperature fracture and hence to a prominent role of crack-divider delamination toughening. 23 refs., 6 figs., 1 tab.

  7. The effects of excitation waveforms and shaker moving mass on the measured modal characteristics of a 2- by 5-foot aluminum plate

    NASA Technical Reports Server (NTRS)

    Voracek, David F.; Morales, Adolfo M.

    1988-01-01

    Ground vibration tests were conducted to compare and to investigate the effects of five excitation waveforms and the shaker moving mass (equipment and armature used to attach the shaker to the structure) on the experimental modal characteristics of a 2- by 5-ft aluminum plate using fast Fourier transform techniques. The five types of excitation waveforms studied were sine dwell, random, impact, sine sweep, and impulsive sine. The results showed that the experimental modal frequencies for all types of excitation were within 3 percent, while the modal damping data exhibited greater scatter. The sets of mode shapes obtained by the five types of excitation were consistent. The results of the shaker moving mass investigation on the 2- by 5-ft aluminum plate showed that modal frequency decreases and modal damping remains relatively constant with an increase in shaker moving mass. The generalized mass of the structure appears to decrease with an increase in shaker moving mass. In addition, it was seen that having a shaker near a node line can reduce some of the effects of the added shaker moving mass on the frequencies and the damping.

  8. Heat sink effects on weld bead: VPPA process

    NASA Technical Reports Server (NTRS)

    Steranka, Paul O., Jr.

    1990-01-01

    An investigation into the heat sink effects due to weldment irregularities and fixtures used in the variable polarity plasma arc (VPPA) process was conducted. A basic two-dimensional model was created to represent the net heat sink effect of surplus material using Duhamel's theorem to superpose the effects of an infinite number of line heat sinks of variable strength. Parameters were identified that influence the importance of heat sink effects. A characteristic length, proportional to the thermal diffusivity of the weldment material divided by the weld torch travel rate, correlated with heat sinking observations. Four tests were performed on 2219-T87 aluminum plates to which blocks of excess material were mounted in order to demonstrate heat sink effects. Although the basic model overpredicted these effects, it correctly indicated the trends shown in the experimental study and is judged worth further refinement.

  9. Heat sink effects on weld bead: VPPA process

    NASA Technical Reports Server (NTRS)

    Steranka, Paul O., Jr.

    1989-01-01

    An investigation into the heat sink effects due to weldment irregularities and fixtures used in the variable polarity plasma arc (VPPA) process was conducted. A basic two-dimensional model was created to represent the net heat sink effect of surplus material using Duhamel's theorem to superpose the effects of an infinite number of line heat sinks of variable strength. Parameters were identified that influence the importance of heat sink effects. A characteristic length, proportional to the thermal diffusivity of the weldment material divided by the weld torch travel rate, correlated with heat sinking observations. Four tests were performed on 2219-T87 aluminum plates to which blocks of excess material were mounted in order to demonstrate heat sink effects. Although the basic model overpredicted these effects, it correctly indicated the trends shown in the experimental study and is judged worth further refinement.

  10. A potential means of using acoustic emission for crack detection under cyclic-load conditions

    NASA Technical Reports Server (NTRS)

    Vary, A.; Klima, S. J.

    1973-01-01

    A preliminary investigation was conducted to assess the feasibility of monitoring acoustic emission signals from fatigue cracks during cyclic bend tests. Plate specimens of 6A1-4V titanium, 2219-T87 aluminum, and 18-Ni maraging steel were tested with and without crack starter notches. It was found that significant acoustic emission signals could be detected in the frequency range from 100 kHz to 400 kHz. Cracks emanating from starter notches were monitored by the ultrasonic pulse-echo technique and periodically measured by micro-optical examination. Methods used to reduce the effects of extraneous noises (i.e., machine noises, fretting) are described. A frequency spectrum analyzer was used to characterize the emissions and to evaluate methods used to acquire the signals (i.e., transducer location, bandwidth selection). The investigation indicated that it was possible to extract meaningful acoustic emission signals in a cyclic bend machine environment.

  11. Compatibility testing of spacecraft materials and space-storable liquid propellants

    NASA Technical Reports Server (NTRS)

    Constantino, L. L.; Denson, J. R.; Krishnan, C. S.; Toy, A.

    1974-01-01

    Compatibility measurements were made for aluminum 2219-T87 alloy and titanium 6Al-4V alloy in the presence of liquid fluorine and flox. Results of post test characterization after exposure durations of 61 and 70 weeks are presented. Results of the total test program are analyzed.

  12. High speed machining of space shuttle external tank liquid hydrogen barrel panel

    NASA Technical Reports Server (NTRS)

    Hankins, J. D.

    1983-01-01

    Actual and projected optimum High Speed Machining data for producing shuttle external tank liquid hydrogen barrel panels of aluminum alloy 2219-T87 are reported. The data included various machining parameters; e.g., spindle speeds, cutting speed, table feed, chip load, metal removal rate, horsepower, cutting efficiency, cutter wear (lack of) and chip removal methods.

  13. Corrosion protection of aluminum bipolar plates with polyaniline coating containing carbon nanotubes in acidic medium inside the polymer electrolyte membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Deyab, M. A.

    2014-12-01

    The effect of addition of carbon nanotubes (CNTs) on the corrosion resistance of conductive polymer coating (polyaniline) that coated aluminum bipolar plates in acidic environment inside the PEM fuel cell (0.1 M H2SO4) was investigated using electrical conductivity, polarization and electrochemical impedance spectroscopy (EIS) measurements. Scanning electron microscopy (SEM) was used to characterize the coating morphology. The results show that the addition of CNTs to polyaniline coating enhanced the electrical conductivity and the corrosion resistance of polyaniline polymer. The inhibition efficiency of polyaniline polymer increased with increasing CNTs concentration. The best inhibition was generally obtained at 0.8% CNTs concentration in the acidic medium. This was further confirmed by decreasing the oxygen and water permeability and increasing coating adhesion in the presence of CNTs. EIS measurements indicated that the incorporation of CNTs in coating increased both the charge transfer and pore resistances while reducing the double layer capacitance.

  14. Thermally induced dispersion mechanisms for aluminum-based plate-type fuels under rapid transient energy deposition

    SciTech Connect

    Georgevich, V.; Taleyarkham, R.P.; Navarro-Valenti, S.; Kim, S.H.

    1995-12-31

    A thermally induced dispersion model was developed to analyze for dispersive potential and determine onset of fuel plate dispersion for Al-based research and test reactor fuels. Effect of rapid energy deposition in a fuel plate was simulated. Several data types for Al-based fuels tested in the Nuclear Safety Research Reactor in Japan and in the Transient Reactor Test in Idaho were reviewed. Analyses of experiments show that onset of fuel dispersion is linked to a sharp rise in predicted strain rate, which futher coincides with onset of Al vaporization. Analysis also shows that Al oxidation and exothermal chemical reaction between the fuel and Al can significantly affect the energy deposition characteristics, and therefore dispersion onset connected with Al vaporization, and affect onset of vaporization.

  15. Flat growth of 7075, 7475, 7050 and 7049 aluminum alloy plate in stress corrosion environments: 2-year marine atmosphere results

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1978-01-01

    Marine atmospheric exposure of smooth and precracked specimens from 7075, 7475, 7050 and 7049 plates support the conclusion that for a given strength level, the short transverse stress corrosion resistance of 7050-T7X and 7049-T7X is superior to that of 7075-T7X. The threshold stress intensity (K sub Iscc) for these alloys is about 25 MPa square root m at a yield strength of about 460 MPa; the corresponding yield strength level for 7075-T7X at this SCR level is about 425 MPa. Additional tests on two lots of high-toughness 7475 plate indicate that this alloy is capable of achieving K sub Iscc values of about 35 MPa square root m at yield strengths of 400-450 MPa. Precracked specimens from all these 7XXX-series alloys are subject to self loading from corrosion product wedging. This effect causes stress corrosion cracks to continue growing at very low apparent stress intensities, and should therefore be considered a potential driving force for stress corrosion in design and materials selection.

  16. Critical assessment of precracked specimen configuration and experimental test variables for stress corrosion testing of 7075-T6 aluminum alloy plate

    NASA Technical Reports Server (NTRS)

    Domack, M. S.

    1985-01-01

    A research program was conducted to critically assess the effects of precracked specimen configuration, stress intensity solutions, compliance relationships and other experimental test variables for stress corrosion testing of 7075-T6 aluminum alloy plate. Modified compact and double beam wedge-loaded specimens were tested and analyzed to determine the threshold stress intensity factor and stress corrosion crack growth rate. Stress intensity solutions and experimentally determined compliance relationships were developed and compared with other solutions available in the literature. Crack growth data suggests that more effective crack length measurement techniques are necessary to better characterize stress corrosion crack growth. Final load determined by specimen reloading and by compliance did not correlate well, and was considered a major source of interlaboratory variability. Test duration must be determined systematically, accounting for crack length measurement resolution, time for crack arrest, and experimental interferences. This work was conducted as part of a round robin program sponsored by ASTM committees G1.06 and E24.04 to develop a standard test method for stress corrosion testing using precracked specimens.

  17. Fatigue crack growth in 7475-T651 aluminum alloy plate in hard vacuum and water vapor. M.S. Thesis - George Washington Univ.

    NASA Technical Reports Server (NTRS)

    Dicus, D. L.

    1981-01-01

    Compact specimens of 25 mm thick aluminum alloy plate were subjected to constant amplitude fatigue testing at a load ratio of 0.2. Crack growth rates were determined at frequencies of 1 Hz and 10 Hz in hard vacuum and laboratory air, and in mixtures of water vapor and nitrogen at water vapor partial pressures ranging from 94 Pa to 3.8 kPa. A significant effect of water vapor on fatigue crack growth rates was observed at the lowest water vapor pressure tested. Crack rates changed little for pressures up to 1.03 kPa, but abruptly accelerated at higher pressures. At low stress intensity factor ranges, cracking rates at the lowest and highest water vapor pressure tested were, respectively, two and five times higher than rates in vacuum. Although a frequency was observed in laboratory air, cracking rates in water vapor and vacuum are insensitive to a ten-fold change in frequency. Surfaces of specimens tested in water vapor and vacuum exhibited different amounts of residual deformation. Reduced deformation on the fracture surfaces of the specimens tested in water vapor suggests embrittlement of the plastic zone ahead of the crack tip as a result of environmental interaction.

  18. The effect of ion plated silver and sliding friction on tensile stress-induced cracking in aluminum oxide

    NASA Technical Reports Server (NTRS)

    Sliney, Harold E.; Spalvins, Talivaldis

    1991-01-01

    A Hertzian analysis of the effect of sliding friction on contact stresses in alumina is used to predict the critical load for crack generation. The results for uncoated alumina and alumina coated with ion plated silver are compared. Friction coefficient inputs to the analysis are determined experimentally with a scratch test instrument employing an 0.2 mm radius diamond stylus. A series of scratches were made at constant load increments on coated and uncoated flat alumina surfaces. Critical loads for cracking are detected by microscopic examination of cross sections of scratches made at various loads and friction coefficients. Acoustic emission (AE) and friction trends were also evaluated as experimental techniques for determining critical loads for cracking. Analytical predictions correlate well with micrographic evidence and with the lowest load at which AE is detected in multiple scratch tests. Friction/load trends are not good indicators of early crack formation. Lubrication with silver films reduced friction and thereby increased the critical load for crack initiation in agreement with analytical predictions.

  19. The effect of ion-plated silver and sliding friction on tensile stress-induced cracking in aluminum oxide

    NASA Technical Reports Server (NTRS)

    Sliney, Harold E.; Spalvins, Talivaldis

    1993-01-01

    A Hertzian analysis of the effect of sliding friction on contact stresses in alumina is used to predict the critical load for crack generation. The results for uncoated alumina and alumina coated with ion plated silver are compared. Friction coefficient inputs to the analysis are determined experimentally with a scratch test instrument employing an 0.2 mm radius diamond stylus. A series of scratches were made at constant load increments on coated and uncoated flat alumina surfaces. Critical loads for cracking are detected by microscopic examination of cross sections of scratches made at various loads and friction coefficients. Acoustic emission (AE) and friction trends were also evaluated as experimental techniques for determining critical loads for cracking. Analytical predictions correlate well with micrographic evidence and with the lowest load at which AE is detected in multiple scratch tests. Friction/load trends are not good indicators of early crack formation. Lubrication with silver films reduced friction and thereby increased the critical load for crack initiation in agreement with analytical predictions.

  20. Glass-bead peen plating

    NASA Technical Reports Server (NTRS)

    Graves, J. R.

    1974-01-01

    Peen plating of aluminum, copper, and nickel powders was investigated. Only aluminum was plated successfully within the range of peen plating conditions studied. Optimum plating conditions for aluminum were found to be: (1) bead/powder mixture containing 25 to 35% powder by weight, (2) peening intensity of 0.007A as measured by Almen strip, and (3) glass impact bead diameter of at least 297 microns (0.0117 inches) for depositing-100 mesh aluminum powder. No extensive cleaning or substrate preparation is required beyond removing loose dirt or heavy oil.

  1. A comparison of chromic acid and sulfuric acid anodizing

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1992-01-01

    Because of federal and state mandates restricting the use of hexavalent chromium, it was deemed worthwhile to compare the corrosion protection afforded 2219-T87 aluminum alloy by both Type I chromic acid and Type II sulfuric acid anodizing per MIL-A-8625. Corrosion measurements were made on large, flat 2219-T87 aluminum alloy sheet material with an area of 1 cm(exp 2) exposed to a corrosive medium of 3.5-percent sodium chloride at pH 5.5. Both ac electrochemical impedance spectroscopy and the dc polarization resistance techniques were employed. The results clearly indicate that the corrosion protection obtained by Type II sulfuric acid anodizing is superior, and no problems should result by substituting Type II sulfuric acid anodizing for Type I chromic acid anodizing.

  2. Compatibility testing of spacecraft materials and spacestorable liquid propellants. [liquid and vapor fluorine and FLOX

    NASA Technical Reports Server (NTRS)

    Denson, J. R.; Toy, A.

    1974-01-01

    Compatibility data for aluminum alloy 2219-T87 and titanium alloy Ti-6Al-4V were obtained while these alloys were exposed to both liquid and vapor fluorine and FLOX at -320 F + or -10 F. These data were obtained using a new low cost compatibility method which incorporates totally sealed containers and double dogbone test specimens and propellants in the simultaneous exposure to vapor and liquid phases. The compatibility investigation covered a storage period in excess of one year. Pitting was more severe in the 2219-T87 aluminum alloy than in the Ti-6Al-4V titanium alloy for both fluorine and FLOX exposure. The degree of chemical attack is more severe in the presence of FLOX than in fluorine and phase. The mechanical properties of the two alloys were not affected by storage in either of the two propellants.

  3. M551 metals melting experiment

    NASA Technical Reports Server (NTRS)

    Busch, G.

    1977-01-01

    Electron beam welding studies were conducted in the Skylab M551 metals melting experiment, on three different materials; namely 2219-T87 aluminum alloy, 304L stainless steel, and commercially pure tantalum (0.5 wt % columbium). Welds were made in both one gravity and zero gravity (Skylab) environments. Segments from each of the welds were investigated by microhardness, optical microscopy, scanning microscopy, and electron probe techniques. In the 2219-T87 aluminum alloy samples, macroscopic banding and the presence of an eutectic phase in the grain boundaries of the heat affected zone were observed. The stainless steel samples exhibited a sharp weld interface and macroscopic bands. The primary microstructural features found in the tantalum were the presence of either columnar grains (ground base) or equiaxed grains (Skylab). The factors contributing to these effects are discussed and the role of reduced gravity in welding is considered.

  4. The variation of corrosion potential with time for coated metal surfaces

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Knockemus, W. W.

    1986-01-01

    The variation of corrosion potential (EsubCORR) with time has been measured for 4130 steel coated with a preservative compound and for primer coated 2219-T87 aluminum. The data for coated steel samples show a great deal of scatter, and a smoothing procedure has been developed to enable proper interpretation of the data. The EsubCORR-time curves for coated steel exhibit a maximum, in agreement with the results of previous studies, where the data were the average of those for a large number of samples, while the present data were obtained from a single sample. In contrast, the EsubCORR-time curves for primer coated 2219-T87 aluminum samples show no significant variations, although considerable activity is indicated by the resistance-time and corrosion rate-time curves.

  5. Development of Reduction Technique of Thermal Stress Induced in Steel Plate Bonded by CFRP Plates

    NASA Astrophysics Data System (ADS)

    Ishikawa, Toshiyuki; Hattori, Atsushi; Kawano, Hirotaka; Nagao, Takashi; Kobayashi, Akira

    In CFRP bonded onto steel plate, thermal stress is induced in steel plate by temperature change, due to difference in coefficients of thermal expansion between steel and CFRP. In this study, reduction technique of the thermal stress in steel plate, which is additional bonding of aluminum alloy plates, is proposed. Namely, the coefficient of thermal expansion of composite plate consisted of CFRP and aluminum plates is designed as that of steel. In this research, to verify the effectiveness of developed method, heat tests of CFRP and aluminum plates bonded onto steel plate were carried out. As a result of the tests, infinitesimal thermal stresses in steel plate with CFRP and aluminum plates were measured while large thermal stresses were measured in conventional CFRP bonded onto steel plate. Additionally, to confirm the test results, numerical analysis was also carried out.

  6. Fatigue flaw growth and NDI evaluation for preventing through cracks in spacecraft tankage structures

    NASA Technical Reports Server (NTRS)

    Pettit, D. E.; Hoeppner, D. W.

    1972-01-01

    A program was conducted to determine the fatigue-crack propagation behavior of parent and welded 2219-T87 aluminum alloy sheet under controlled cyclic stress conditions in room temperature air and 300 F air. Specimens possessing an initial surface defect of controlled dimensions were cycled under constant load amplitude until the propagating fatigue crack penetrated the back surface of the specimen. A series of precracked specimens were prepared to determine optimum penetrant, X-ray, ultrasonic, and eddy current nondestructive inspection procedures.

  7. Fatigue flaw growth behavior in stiffened and unstiffened panels loaded in biaxial tension

    NASA Technical Reports Server (NTRS)

    Beck, E. J.

    1973-01-01

    The effect was investigated of biaxial loading on the flaw growth rate of 2219-T87 aluminum alloy that would be typical of Space Shuttle cryogenic tankage design. The stress distribution and stress concentration factors for several integrally stiffened panels under various loading conditions were obtained. The flaw growth behavior of both stiffened and unstiffened panels under biaxial loading conditions was determined. The effect of a complex stress state was studied by introducing flaws in fillet areas of biaxially loaded stiffened panels.

  8. An investigation into geometry and microstructural effects upon the ultimate tensile strengths of butt welds

    NASA Technical Reports Server (NTRS)

    Gordon, Stephen S.

    1992-01-01

    A mathematical theory was evaluated empirically. This theory predicts weld ultimate tensile strength based on material properties and fusion line angles, mismatch, peaking, and weld widths. Welds were made on 1/4 and 1/2 in. aluminum 2219-T87, their geometries were measured, they were tensile tested, and these results were compared to theoretical predictions. Statistical analysis of results was performed to evaluate correlation of theory to results for many different categories of weld geometries.

  9. Improved cryogenic aluminum mirrors

    NASA Astrophysics Data System (ADS)

    Vukobratovich, Daniel; Don, Ken; Sumner, Richard E.

    1998-09-01

    Optical surface deformation of metal mirrors used at cryogenic temperatures is reduced through the use of a new process of plating amorphous aluminum on aluminum. The AlumiPlateTM process (produced by AlumiPlate, Inc. in Minneapolis, MN) plates a layer of 99.9+% high purity aluminum about 125 micrometers thick atop the substrate. Very good surface finishes are produced by direct diamond turning of the plating, with some samples below 40 angstroms RMS. Optical testing of a 175-mm diameter, 550-mm optical radius of curvature 6061-T651/AlumiPlateTM aluminum sphere was performed at 65 K to determine cryogenic optical surface figure stability. In five cycles from 300 to 65 K, an average optical surface change of 0.047 wave RMS (1 wave equals 633 nm) was observed. A total optical figure change of 0.03 wave RMS at 65 K was observed from the first to last cycle. The cause of this relatively small long-term change is not yet determined. The test mirror is bi-concave, with a semi- kinematic toroidal mount, and is machined from the axis of a billet. An `uphill quench' heat treatment consisting of five cycles from liquid nitrogen to boiling water temperatures is used to minimize residual stress in the test mirror. Initial diamond turning of the mirror by the Optical Filter Corp., Keene, NH, produced a 300 K unmounted optical surface figure of 0.380 wave peak-to-valley and 0.059 wave RMS. A second effort at diamond turning by II-VI, Inc., Saxonburg, PA produced a 300 K optical figure of 0.443 wave peak-to-valley and 0.066 wave RMS, with a surface roughness varying from 29 to 42 angstroms.

  10. Subcritical crack growth of selected aerospace pressure vessel materials

    NASA Technical Reports Server (NTRS)

    Hall, L. R.; Bixler, W. D.

    1972-01-01

    This experimental program was undertaken to determine the effects of combined cyclic/sustained loads, stress level, and crack shape on the fatigue crack growth rate behavior of cracks subjected to plane strain conditions. Material/environment combinations tested included: 2219-T87 aluminum plate in gaseous helium, room air, and 3.5% NaCl solution at room temperature, liquid nitrogen, and liquid hydrogen; 5Al-2.5 Sn (ELI) titanium plate in liquid nitrogen and liquid hydrogen and 6AL-4V (ELI) STA titanium plate in gaseous helium and methanol at room temperature. Most testing was accomplished using surface flawed specimens instrumented with a clip gage to continuously monitor crack opening displacements at the specimen surface. Tapered double cantilever beam specimens were also tested. Static fracture and ten hour sustained load tests were conducted to determine fracture toughness and apparent threshold stress intensity values. Cyclic tests were performed using sinusoidal loading profiles at 333 MHz (20 cpm) and trapezoidal loading profiles at both 8.3 MHz (0.5 cpm) and 3.3 MHz (0.2 cpm). Data were evaluated using modified linear elastic fracture mechanics parameters.

  11. Effect of Measured Welding Residual Stresses on Crack Growth

    NASA Technical Reports Server (NTRS)

    Hampton, Roy W.; Nelson, Drew; Doty, Laura W. (Technical Monitor)

    1998-01-01

    Welding residual stresses in thin plate A516-70 steel and 2219-T87 aluminum butt weldments were measured by the strain-gage hole drilling and X-ray diffraction methods. The residual stress data were used to construct 3D strain fields which were modeled as thermally induced strains. These 3D strain fields were then analyzed with the WARP31) FEM fracture analysis code in order to predict their effect on fatigue and on fracture. For analyses of fatigue crack advance and subsequent verification testing, fatigue crack growth increments were simulated by successive saw-cuts and incremental loading to generate, as a function of crack length, effects on crack growth of the interaction between residual stresses and load induced stresses. The specimen experimental response was characterized and compared to the WARM linear elastic and elastic-plastic fracture mechanics analysis predictions. To perform the fracture analysis, the plate material's crack tearing resistance was determined by tests of thin plate M(T) specimens. Fracture analyses of these specimen were performed using WARP31D to determine the critical Crack Tip Opening Angle [CTOA] of each material. These critical CTOA values were used to predict crack tearing and fracture in the weldments. To verify the fracture predictions, weldment M(T) specimen were tested in monotonic loading to fracture while characterizing the fracture process.

  12. Multimaterial lamination as a means of retarding penetration and spallation failures in plates

    NASA Technical Reports Server (NTRS)

    Dibattista, J. D.; Humes, D. H.

    1972-01-01

    Experimental data are presented which show that hypervelocity impact spallation and penetration failures of a single solid aluminum plate and of a solid aluminum plate spaced a distance behind a Whipple meteor bumper may be retarded by replacing the solid aluminum plate with a laminated plate. Four sets of experiments were conducted. The first set of experiments was conducted with projectile mass and velocity held constant and with polycarbonate cylinders impacted into single plates of different construction. The second set of experiments was done with single plates of various construction and aluminum spherical projectiles of similar mass but different velocities. These two experiments showed that a laminated plate of aluminum and polycarbonate or aluminum and methyl methacrylate could prevent spallation and penetration failures with a lower areal density than either an all-aluminum laminated plate or a solid aluminum plate. The aluminum laminated plate was in turn superior to the solid aluminum plate in resisting spallation and penetration failures. In addition, through an example of 6061-T6 aluminum and methyl methacrylate, it is shown that a laminated structure ballistically superior to its parent materials may be built. The last two sets of experiments were conducted using bumper-protected main walls of solid aluminum and of laminated aluminum and polycarbonate. Again, under hypervelocity impact conditions, the laminated main walls were superior to the solid aluminum main walls in retarding spallation and penetration failures.

  13. Aluminum Hydroxide

    MedlinePlus

    Aluminum hydroxide is used for the relief of heartburn, sour stomach, and peptic ulcer pain and to ... Aluminum hydroxide comes as a capsule, a tablet, and an oral liquid and suspension. The dose and ...

  14. Studies of localized corrosion in welded aluminum alloys by the scanning reference electrode technique

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Nunes, A. C.

    1995-01-01

    Localized corrosion in welded samples of 2219-T87 Al alloy (2319 filler), 2090 Al-Li alloy (4043 and 2319 fillers), and 2195 Al-Li alloy (4043 and 2319 fillers) has been investigated using the relatively new scanning reference electrode technique. The weld beads are cathodic in all cases, leading to reduced anode/cathode ratios. A reduction in anode/cathode ratio leads to an increase in the corrosion rates of the welded metals, in agreement with results obtained in previous electrochemical and stress corrosion studies involving the overall corrosion rates of welded samples. The cathodic weld beads are bordered on both sides by strong anodic regions, with high propensity for corrosion.

  15. Micro-channel plate detector

    SciTech Connect

    Elam, Jeffrey W.; Lee, Seon W.; Wang, Hsien -Hau; Pellin, Michael J.; Byrum, Karen; Frisch, Henry J.

    2015-09-22

    A method and system for providing a micro-channel plate detector. An anodized aluminum oxide membrane is provided and includes a plurality of nanopores which have an Al coating and a thin layer of an emissive oxide material responsive to incident radiation, thereby providing a plurality of radiation sensitive channels for the micro-channel plate detector.

  16. Mixed ether bath for electrodeposition of aluminum

    NASA Technical Reports Server (NTRS)

    Lui, K.

    1969-01-01

    Anisole added to the bath mixture improves Brenner aluminum plating bath technique. Mixture has lower bath vapor-pressure and the electro-deposits obtained have greater physical strength than deposits from the Brenner bath.

  17. Small-scale explosive welding of aluminum

    NASA Technical Reports Server (NTRS)

    Bement, L. J.

    1972-01-01

    Welding technique uses very small quantities of explosive ribbon to accomplish small-scale lap-welding of aluminum plates. Technique can perform small controlled welding with no length limitations and requires minimal protective shielding.

  18. Application of elastic and elastic-plastic fracture mechanics methods to surface flaws

    NASA Astrophysics Data System (ADS)

    McCabe, Donald E.; Ernst, Hugo A.; Newman, James C., Jr.

    Fuel tanks that are a part of the External Tank assembly for the Space Shuttle are made of relatively thin 2219-T87 aluminum plate. These tanks contain about 917 m of fusion weld seam, all of which is nondestructively inspected for flaws and all those found are repaired. The tanks are subsequently proof-tested to a pressure that is sufficiently severe to cause weld metal yielding in a few local regions of the weld seam. The work undertaken in the present project was to develop a capability to predict flaw growth from undetected surface flaws that are assumed to be located in the highly stressed regions. The technical challenge was to develop R-curve prediction capability for surface cracks in specimens that contain the flaws of unusual sizes and shapes deemed to be of interest. The test techniques developed and the elastic-plastic analysis concepts adopted are presented. The flaws of interest were quite small surface cracks that were narrow-deep ellipses that served to exacerbate the technical difficulties involved.

  19. Plating on difficult-to-plate metals: what's new

    SciTech Connect

    Wiesner, H.J.

    1980-07-30

    Some of the changes since 1970 in procedures for plating on such materials as titanium, molybdenum, silicon, aluminum, and gallium arsenide are summarized. While basic procedures for plating some of these materials were developed as many as 30 to 40 years ago, changes in the end uses of the plated products have necessitated new plating processes. In some cases, vacuum techniques - such as ion bombardment, ion implantation, and vacuum metallization - have been introduced to improve the adhesion of electrodeposits. In other cases, these techniques have been used to deposit materials upon which electrodeposits are required.

  20. Aluminum Analysis.

    ERIC Educational Resources Information Center

    Sumrall, William J.

    1998-01-01

    Presents three problems based on the price of aluminum designed to encourage students to be cooperative and to use an investigative approach to learning. Students collect and synthesize information, analyze results, and draw conclusions. (AIM)

  1. Hypervelocity impact on shielded plates

    NASA Technical Reports Server (NTRS)

    Smith, James P.

    1993-01-01

    A ballistic limit equation for hypervelocity impact on thin plates is derived analytically. This equation applies to cases of impulsive impact on a plate that is protected by a multi-shock shield, and it is valid in the range of velocity above 6 km/s. Experimental tests were conducted at the NASA Johnson Space Center on square aluminum plates. Comparing the center deflections of these plates with the theoretical deflections of a rigid-plastic plate subjected to a blast load, one determines the dynamic yield strength of the plate material. The analysis is based on a theory for the expansion of the fragmented projectile and on a simple failure criterion. Curves are presented for the critical projectile radius versus the projectile velocity, and for the critical plate thickness versus the velocity. These curves are in good agreement with curves that have been generated empirically.

  2. Hot vacuum creep forming of scale shuttle external tank dome caps

    NASA Technical Reports Server (NTRS)

    Thomas, A. O.

    1974-01-01

    The feasibility of forming shuttle external tank dome caps by hot vacuum creep was investigated for a sub-scale configuration. Aluminum 2219-T37 at an elevated temperature equivalent to the artificial aging time and temperature was used to produce the T87 condition while achieving MIL-HBK -5 properties of 2219-T87 aluminum alloy material. A feasibility analysis was conducted in two phases: the design and build of a sub-scale hot vacuum creep forming (HVCF) die and the forming evaluation of various cap configurations. The contour was constant in all evaluations. This configuration was found to be too severe for the limited forming force available by HVCF.

  3. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  4. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, Anton

    1988-01-01

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  5. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and alloy 2219, February 1993

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1993-02-01

    Tensile and fracture toughness were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049, and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10 percent stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher (about 50 percent) than WL049-T851 at low temperatures; the higher toughness is attributed to the presence of fewer constituent particles and the tendency to delaminate at low temperatures. The delamination divides the moving crack, thus separating it into smaller regions where plane stress (rather than plane strain) conditions are conducive to increased toughness.

  6. PROCESS OF ELECTROPLATING METALS WITH ALUMINUM

    DOEpatents

    Schickner, W.C.

    1960-04-26

    A process of electroplating aluminum on metals from a nonaqueous bath and a novel method of pretreating or conditioning the metal prior to electrodeposition of the aluminum are given. The process of this invention, as applied by way of example to the plating of uranium, comprises the steps of plating the uranium with the barrier inetal, immersing the barrier-coated uranium in fatty acid, and electrolyzing a water-free diethyl ether solution of aluminum chloride and lithium hydride while making the uranium the cathode until an aluminum deposit of the desired thickness has been formed. According to another preferred embodiment the barrier-coated uranium is immersed in an isopropyl alcohol solution of sterato chromic chloride prior to the fatty acid treatment of this invention.

  7. Aluminum phosphide

    Integrated Risk Information System (IRIS)

    Aluminum phosphide ; CASRN 20859 - 73 - 8 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinoge

  8. Plate motion

    SciTech Connect

    Gordon, R.G. )

    1991-01-01

    The motion of tectonic plates on the earth is characterized in a critical review of U.S. research from the period 1987-1990. Topics addressed include the NUVEL-1 global model of current plate motions, diffuse plate boundaries and the oceanic lithosphere, the relation between plate motions and distributed deformations, accelerations and the steadiness of plate motions, the distribution of current Pacific-North America motion across western North America and its margin, plate reconstructions and their uncertainties, hotspots, and plate dynamics. A comprehensive bibliography is provided. 126 refs.

  9. Low-aluminum content iron-aluminum alloys

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.

    1995-06-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10 and iron = 83.71. The ignots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot-worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  10. Stop motion microphotography of laser driven plates

    SciTech Connect

    Frank, A.M.; Trott, W.M.

    1994-09-01

    Laser driven plates have been used for several years for high velocity shock wave and impact studies. Recent questions about the integrity and ablation rates of these plates coupled with an improved capability for microscopic stop motion photography led to this study. For these experiments, the plates were aluminum, coated on the ends of optical fibers. A high power laser pulse in the fiber ionizes the aluminum at the fiber/coating interface. The plasma thus created accelerates the remaining aluminum to high velocities, several kilometers per second. We defined {open_quotes}thick{close_quotes} or {open_quotes}thin{close_quotes} coatings as those where a flying plate (flyer) was launched vs. the material being completely ionized. Here we were specifically interested in the thick/thin boundary to develop data for the numerical models attempting to predict flyer behavior.

  11. Investigation of Methods for Selectively Reinforcing Aluminum and Aluminum-Lithium Materials

    NASA Technical Reports Server (NTRS)

    Bird, R. Keith; Alexa, Joel A.; Messick, Peter L.; Domack, Marcia S.; Wagner, John A.

    2013-01-01

    Several studies have indicated that selective reinforcement offers the potential to significantly improve the performance of metallic structures for aerospace applications. Applying high-strength, high-stiffness fibers to the high-stress regions of aluminum-based structures can increase the structural load-carrying capability and inhibit fatigue crack initiation and growth. This paper discusses an investigation into potential methods for applying reinforcing fibers onto the surface of aluminum and aluminum-lithium plate. Commercially-available alumina-fiber reinforced aluminum alloy tapes were used as the reinforcing material. Vacuum hot pressing was used to bond the reinforcing tape to aluminum alloy 2219 and aluminum-lithium alloy 2195 base plates. Static and cyclic three-point bend testing and metallurgical analysis were used to evaluate the enhancement of mechanical performance and the integrity of the bond between the tape and the base plate. The tests demonstrated an increase in specific bending stiffness. In addition, no issues with debonding of the reinforcing tape from the base plate during bend testing were observed. The increase in specific stiffness indicates that selectively-reinforced structures could be designed with the same performance capabilities as a conventional unreinforced structure but with lower mass.

  12. Use of photostress and strain gages to analyze behavior of weldments

    NASA Technical Reports Server (NTRS)

    Gambrell, S. C., Jr.

    1993-01-01

    Tensile and pure bending tests were conducted on specimens having welded joints made from 2219-T87 aluminum alloy and 2319 filler. Data were collected using photoelastic coatings and strain gages. Stress-strain relationships and contraction ratios were determined at several points in a grid covering the weld material and heat affected zone. Material behavior was nonlinear and nonuniform at all points in the grid and contraction ratios did not conform to those predicted by Chakrabarty's plasticity theory. Yielding in joints made using four new welding procedures was examined. None of the new procedures produced more uniform yielding in the joint.

  13. Cadmium plating replacements

    NASA Technical Reports Server (NTRS)

    Nelson, Mary J.; Groshart, Earl C.

    1995-01-01

    The Boeing Company has been searching for replacements to cadmium plate. Two alloy plating systems seem close to meeting the needs of a cadmium replacement. The two alloys, zinc-nickel and tin-zinc are from alloy plating baths; both baths are neutral pH. The alloys meet the requirements for salt fog corrosion resistance, and both alloys excel as a paint base. Currently, tests are being performed on standard fasteners to compare zinc-nickel and tin-zinc on threaded hardware where cadmium is heavily used. The Hydrogen embrittlement propensity of the zinc-nickel bath has been tested, and just beginning for the tin-zinc bath. Another area of interest is the electrical properties on aluminum for tin-zinc and will be discussed. The zinc-nickel alloy plating bath is in production in Boeing Commercial Airplane Group for non-critical low strength steels. The outlook is promising that these two coatings will help The Boeing Company significantly reduce its dependence on cadmium plating.

  14. Exploratory loading techniques. [in holographic nondestructive testing of flat metal plates

    NASA Technical Reports Server (NTRS)

    Martin, A. M., III

    1976-01-01

    Interferometric holographic nondestructive testing of aluminum, copper, and steel flat plates is reported. Structural weaknesses under positive pressure, negative pressure, heating, and cooling are discussed.

  15. Selective coating for collecting solar energy on aluminum

    NASA Technical Reports Server (NTRS)

    Lowery, J. R.

    1974-01-01

    Presently used coatings, which were originally developed for brass, copper, and steel substrates, yield relatively low absorptance/emittance ratios when applied to aluminum. Efficient, black-nickel plating applied to aluminum substrate enhances solar absorptance to 93% and reduces emittance to 6%.

  16. Deformation and Damage of Two Aluminum Alloys from Ballistic Impact

    NASA Astrophysics Data System (ADS)

    Anderson, Charles E., Jr.; Dannemann, Kathryn A.

    2002-07-01

    A series of impact experiments were conducted on 4.76-mm-thick aluminum plates to investigate the deformation and damage behavior of two aluminum alloys, 6061-T6 and 7075-T6. The Sierra 165 lead-filled bullet was used to load the plates. Impact velocities were varied from approximately 260 m/s to 370 m/s. The flow stress for 7075-T6 aluminum is approximately twice that for 6061-T6 aluminum; however, the ballistic limit velocities differ by only 10%. The 7075-T6 aluminum plates exhibit less deformation than the 6061-T6 plates at the same impact velocity, but at some critical velocity, a through-thickness crack appears in the 7075-T6 plate, ultimately leading to plate perforation. In contrast, the 6061-T6 plates continue to deform and fail by ductile tearing. These differences in damage/failure result in the two alloys having much closer ballistic limit velocities than expected based on differences in strength.

  17. Seacoast stress corrosion cracking of aluminum alloys

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1981-01-01

    The stress corrosion cracking resistance of high strength, wrought aluminum alloys in a seacoast atmosphere was investigated and the results were compared with those obtained in laboratory tests. Round tensile specimens taken from the short transverse grain direction of aluminum plate and stressed up to 100 percent of their yield strengths were exposed to the seacoast and to alternate immersion in salt water and synthetic seawater. Maximum exposure periods of one year at the seacoast, 0.3 or 0.7 of a month for alternate immersion in salt water, and three months for synthetic seawater were indicated for aluminum alloys to avoid false indications of stress corrosion cracking failure resulting from pitting. Correlation of the results was very good among the three test media using the selected exposure periods. It is concluded that either of the laboratory test media is suitable for evaluating the stress corrosion cracking performance of aluminum alloys in seacoast atmosphere.

  18. Deformation and Damage of Two Aluminum Alloys from Ballistic Impact

    NASA Astrophysics Data System (ADS)

    Anderson, Charles; Dannemann, Kathryn

    2001-06-01

    A series of impact experiments was conducted on 4.75-mm-thick aluminum plates to investigate the deformation and damage behavior of two aluminum alloys, 6061-T6 and 7075-T6. The projectile used was the Sierra 165 lead-filled bullet. Impact velocities were varied from approximately 260 m/s to 370 m/s, with the higher velocities just slightly below the ballistic limit velocities for the plates. The flow stress for 7075-T6 aluminum is approximately 50than it is for 6061-T6 aluminum; however, the fracture toughness of the 7075-T6 alloy is considerably lower than that for 6061-T6. A grid pattern was placed on the rear surface of the plates, and post-test analysis determined the in-plane back-surface strains. The 7075-T6 aluminum plates have less deformation than the 6061-T6 plates at the same impact velocity, but at some critical velocity, a through-thickness crack appears in the plate, ultimately leading to bullet perforation. In contrast, the 6061-T6 alloy continues to deform and fails by ductile tearing. These differences in damage/failure result in the two alloys having much closer ballistic limit velocities than expected based on the differences in strength.

  19. Propagation of Flexural Mode AE Signals in GR/EP Composite Plates

    NASA Technical Reports Server (NTRS)

    Prosser, W. H.; Gorman, M. R.

    1992-01-01

    It has been documented that AE signals propagate in thin plates as extensional and flexural plate modes. This was demonstrated using simulated AE sources (pencil lead breaks) by Gorman on thin aluminum and gr/ep composite plates and by Gorman and Prosser on thin aluminum plates. A typical signal from a pencil lead break source which identifies these two modes is shown. AE signals from transverse matrix cracking sources in gr/ep composite plates were also shown to propagate as plate modes by Gorman and Ziola. Smith showed that crack growth events in thin aluminum plates under spectrum fatigue loading produced signals that propagated as plate modes. Additionally, Prosser et al. showed that AE signals propagated as plate modes in a thin walled composite tube.

  20. Aluminum and polymeric coatings for protection of uranium

    SciTech Connect

    Colmenares, C.; McCreary, T.; Monaco, S.; Walkup, C.; Gleeson, G.; Kervin, J.; Smith, R.L.; McCaffrey, C.

    1983-12-21

    Ion-plated aluminum films on uranium will not provide adequate protection for 25 years. Magnetron-plated aluminum films on uranium are much better than ion-plated ones. Kel-F 800 films on uranium can provide adequate protection for 25 years. Their use in production must be delayed until the following factors are sorted out: water permeability in Kel-F 800 must be determined between 30 and 60/sup 0/C; the effect of UF/sub 3/, at the Kel-F/metal interface, on the permeability of water must be assessed; and the effect of crystallinity on water permeability must be evaluated. Applying Kel-F films on aluminum ion-plated uranium provides a good interim solution for long term storage.

  1. Aluminum and Young Artists.

    ERIC Educational Resources Information Center

    Anderson, Thomas

    1980-01-01

    The author suggests a variety of ways in which aluminum and aluminum foil can be used in elementary and junior high art classes: relief drawing and rubbing; printing; repousse; sculpture; mobiles; foil sculpture; and three dimensional design. Sources of aluminum supplies are suggested. (SJL)

  2. Electrochemical studies of corrosion inhibitors

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1990-01-01

    The effect of single salts, as well as multicomponent mixtures, on corrosion inhibition was studied for type 1010 steel; for 5052, 1100, and 2219-T87 aluminum alloys; and for copper. Molybdate-containing inhibitors exhibit an immediate, positive effect for steel corrosion, but an incubation period may be required for aluminum before the effect of a given inhibitor can be determined. The absence of oxygen was found to provide a positive effect (smaller corrosion rate) for steel and copper, but a negative effect for aluminum. This is attributed to the two possible mechanisms by which aluminum can oxidize. Corrosion inhibition is generally similar for oxygen-rich and oxygen-free environments. The results show that the electrochemical method is an effective means of screening inhibitors for the corrosion of single metals, with caution to be exercised in the case of aluminum.

  3. Weld repair method for aluminum lithium seam

    NASA Technical Reports Server (NTRS)

    McGee, William Floyd (Inventor); Rybicki, Daniel John (Inventor)

    1998-01-01

    Aluminum-lithium plates are butt-welded by juxtaposing the plates and making a preliminary weld from the rear or root side of the seam. An initial weld is then made from the face side of the seam, which may cause a defect in the root portion. A full-size X-ray is made and overlain over the seam to identify the defects. The defect is removed from the root side, and rewelded. Material is then removed from the face side, and the cavity is rewelded. The procedure repeats, alternating from the root side to the face side, until the weld is sound.

  4. Aluminum reference electrode

    DOEpatents

    Sadoway, Donald R.

    1988-01-01

    A stable reference electrode for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na.sub.3 AlF.sub.6, wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution.

  5. Aluminum reference electrode

    DOEpatents

    Sadoway, D.R.

    1988-08-16

    A stable reference electrode is described for use in monitoring and controlling the process of electrolytic reduction of a metal. In the case of Hall cell reduction of aluminum, the reference electrode comprises a pool of molten aluminum and a solution of molten cryolite, Na[sub 3]AlF[sub 6], wherein the electrical connection to the molten aluminum does not contact the highly corrosive molten salt solution. This is accomplished by altering the density of either the aluminum (decreasing the density) or the electrolyte (increasing the density) so that the aluminum floats on top of the molten salt solution. 1 fig.

  6. The anisotropy of aluminum and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Hosford, William F.

    2006-05-01

    The anisotropy of textured aluminum is approximated by a yield criterion with an exponent of eight. The use of this criterion in metal-forming analyses has improved the understanding of the formability of aluminum and other metals. The effect of anisotropy on the limiting drawing ratio in cupping is less than that expected from the quadratic Hill yield criterion and the effect of texture on forming limit diagrams is negligible. A method of predicting the effect of strain-path changes on forming limit curves of aluminum alloy sheets has proven to agree with experiments.

  7. Aspects of aluminum toxicity

    SciTech Connect

    Hewitt, C.D.; Savory, J.; Wills, M.R. )

    1990-06-01

    Aluminum is the most abundant metal in the earth's crust. The widespread occurrence of aluminum, both in the environment and in foodstuffs, makes it virtually impossible for man to avoid exposure to this metal ion. Attention was first drawn to the potential role of aluminum as a toxic metal over 50 years ago, but was dismissed as a toxic agent as recently as 15 years ago. The accumulation of aluminum, in some patients with chronic renal failure, is associated with the development of toxic phenomena; dialysis encephalopathy, osteomalacic dialysis osteodystrophy, and an anemia. Aluminum accumulation also occurs in patients who are not on dialysis, predominantly infants and children with immature or impaired renal function. Aluminum has also been implicated as a toxic agent in the etiology of Alzheimer's disease, Guamiam amyotrophic lateral sclerosis, and parkinsonism-dementia. 119 references.

  8. BONDING ALUMINUM METALS

    DOEpatents

    Noland, R.A.; Walker, D.E.

    1961-06-13

    A process is given for bonding aluminum to aluminum. Silicon powder is applied to at least one of the two surfaces of the two elements to be bonded, the two elements are assembled and rubbed against each other at room temperature whereby any oxide film is ruptured by the silicon crystals in the interface; thereafter heat and pressure are applied whereby an aluminum-silicon alloy is formed, squeezed out from the interface together with any oxide film, and the elements are bonded.

  9. Aluminum powder metallurgy processing

    SciTech Connect

    Flumerfelt, J.F.

    1999-02-12

    The objective of this dissertation is to explore the hypothesis that there is a strong linkage between gas atomization processing conditions, as-atomized aluminum powder characteristics, and the consolidation methodology required to make components from aluminum powder. The hypothesis was tested with pure aluminum powders produced by commercial air atomization, commercial inert gas atomization, and gas atomization reaction synthesis (GARS). A comparison of the GARS aluminum powders with the commercial aluminum powders showed the former to exhibit superior powder characteristics. The powders were compared in terms of size and shape, bulk chemistry, surface oxide chemistry and structure, and oxide film thickness. Minimum explosive concentration measurements assessed the dependence of explosibility hazard on surface area, oxide film thickness, and gas atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization processing conditions. The GARS aluminum powders were exposed to different relative humidity levels, demonstrating the effect of atmospheric conditions on post-atomization oxidation of aluminum powder. An Al-Ti-Y GARS alloy exposed in ambient air at different temperatures revealed the effect of reactive alloy elements on post-atomization powder oxidation. The pure aluminum powders were consolidated by two different routes, a conventional consolidation process for fabricating aerospace components with aluminum powder and a proposed alternative. The consolidation procedures were compared by evaluating the consolidated microstructures and the corresponding mechanical properties. A low temperature solid state sintering experiment demonstrated that tap densified GARS aluminum powders can form sintering necks between contacting powder particles, unlike the total resistance to sintering of commercial air atomization aluminum powder.

  10. Ultrasonic Testing of NIF Amplifier FAU Top Plates

    SciTech Connect

    Chinn, D J; Huber, R D; Haskins, J J; Rodriguez, J A; Souza, P R; Le, T V

    2002-05-07

    A key component in the National Ignition Facility (NIF) laser optic system is the amplifier frame assembly unit (FAU). The cast aluminum top plate that supports the FAU is required to withstand loads that would occur during an earthquake with a recurrence period of 1000 years. The stringent seismic requirements placed on the FAU top plate induced a study of the cast aluminum material used in the top plate. Ultrasonic testing was used to aid in characterizing the aluminum material used in the plates. This report documents the work performed using contact ultrasonic testing to characterize the FAU top plate material. The ultrasonic work reported here had 3 objectives: (1) inspect the plate material before cyclic testing conducted at the Pacific Earthquake Engineering Research Center (PEER); (2) determine the overall quality of individual plates; and (3) detect large defects in critical areas of individual plates. Section III, ''Pre-cyclic test inspection'', describes work performed in support of Objective 1. Section IV, ''Ultrasonic field measurements'', describes work performed in support of Objectives 2 and 3.

  11. The microstructure of aluminum A5083 butt joint by friction stir welding

    SciTech Connect

    Jasri, M. A. H. M.; Afendi, M.; Ismail, A.; Ishak, M.

    2015-05-15

    This study presents the microstructure of the aluminum A5083 butt joint surface after it has been joined by friction stir welding (FSW) process. The FSW process is a unique welding method because it will not change the chemical properties of the welded metals. In this study, MILKO 37 milling machine was modified to run FSW process on 4 mm plate of aluminum A5083 butt joint. For the experiment, variables of travel speed and tool rotational speed based on capability of machine were used to run FSW process. The concentrated heat from the tool to the aluminum plate changes the plate form from solid to plastic state. Two aluminum plates is merged to become one plate during plastic state and return to solid when concentrated heat is gradually further away. After that, the surface and cross section of the welded aluminum were investigated with a microscope by 400 x multiplication zoom. The welding defect in the FSW aluminum was identified. Then, the result was compared to the American Welding Society (AWS) FSW standard to decide whether the plate can be accepted or rejected.

  12. The microstructure of aluminum A5083 butt joint by friction stir welding

    NASA Astrophysics Data System (ADS)

    Jasri, M. A. H. M.; Afendi, M.; Ismail, A.; Ishak, M.

    2015-05-01

    This study presents the microstructure of the aluminum A5083 butt joint surface after it has been joined by friction stir welding (FSW) process. The FSW process is a unique welding method because it will not change the chemical properties of the welded metals. In this study, MILKO 37 milling machine was modified to run FSW process on 4 mm plate of aluminum A5083 butt joint. For the experiment, variables of travel speed and tool rotational speed based on capability of machine were used to run FSW process. The concentrated heat from the tool to the aluminum plate changes the plate form from solid to plastic state. Two aluminum plates is merged to become one plate during plastic state and return to solid when concentrated heat is gradually further away. After that, the surface and cross section of the welded aluminum were investigated with a microscope by 400 x multiplication zoom. The welding defect in the FSW aluminum was identified. Then, the result was compared to the American Welding Society (AWS) FSW standard to decide whether the plate can be accepted or rejected.

  13. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOEpatents

    LaCamera, Alfred F.

    2002-11-05

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  14. Environmental effects on aluminum fracture

    NASA Technical Reports Server (NTRS)

    Schwartzberg, F. R.; Shepic, J. A.

    1976-01-01

    The sustained load stress corrosion cracking (SCC) threshold for aluminum alloy 214 was determined using smooth (sigma sub TH) and precracked (K sub ISCC) specimens, and cyclic load growth behavior in 3.5% NaCl salt solution was studied. The relationship between K sub ISCC and sigma sub TH was also studied. The work showed that 2124-T851 aluminum alloy in plate gage has a moderately high resistance to stress corrosion attack. Experimental results showed that no SCC occurred in the longitudinal and long transverse directions in any of the tests. Some SCC was found by smooth tests in the short transverse direction, and the data were confirmed by two test methods-sigma sub TH = 275 MN/sq m (40 ksi). No SCC was found from compact specimen tests in any direction: surface flaw and center notch specimens evaluated in the short transverse direction exhibited SCC. The data indicate that stress corrosion behavior is defect, size, and stress dependent, but not entirely in accordance with a stress intensity controlled mechanism.

  15. MTBE OXIDATION BY BIFUNCTIONAL ALUMINUM

    EPA Science Inventory

    Bifunctional aluminum, prepared by sulfating zero-valent aluminum with sulfuric acid, has a dual functionality of simultaneously decomposing both reductively- and oxidatively-degradable contaminants. In this work, the use of bifunctional aluminum for the degradation of methyl te...

  16. Effects of Forged Stock and Pure Aluminum Coating on Cryogenic Performance of Heat Treated Aluminum Mirrors

    NASA Technical Reports Server (NTRS)

    Toland, Ronald W.; Ohl, Raymond G.; Barthelmy, Michael P.; Zewari, S. Wahid; Greenhouse, Matthew A.; MacKenty, John W.

    2003-01-01

    We present the results of an on-going test program designed to empirically determine the effects of different stress relief procedures for aluminum mirrors. Earlier test results identified a preferred heat treatment for flat and spherical mirrors diamond turned from blanks cut out of Al 6061-T651 plate stock. Further tests have been performed on mirrors from forged stock and one set from plate stock coated with Alumiplate(trademark) aluminum coating to measure the effect of these variables on cryogenic performance. The mirrors are tested for figure error and radius of curvature at room temperature and at 80 K for three thermal cycles. We correlate the results of our optical testing with heat treatment and metallographic data.

  17. High energy density aluminum battery

    DOEpatents

    Brown, Gilbert M.; Paranthaman, Mariappan Parans; Dai, Sheng; Dudney, Nancy J.; Manthiram, Arumugan; McIntyre, Timothy J.; Sun, Xiao-Guang; Liu, Hansan

    2016-10-11

    Compositions and methods of making are provided for a high energy density aluminum battery. The battery comprises an anode comprising aluminum metal. The battery further comprises a cathode comprising a material capable of intercalating aluminum or lithium ions during a discharge cycle and deintercalating the aluminum or lithium ions during a charge cycle. The battery further comprises an electrolyte capable of supporting reversible deposition and stripping of aluminum at the anode, and reversible intercalation and deintercalation of aluminum or lithium at the cathode.

  18. Is the Aluminum Hypothesis Dead?

    PubMed Central

    2014-01-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust. PMID:24806729

  19. Is the Aluminum Hypothesis dead?

    PubMed

    Lidsky, Theodore I

    2014-05-01

    The Aluminum Hypothesis, the idea that aluminum exposure is involved in the etiology of Alzheimer disease, dates back to a 1965 demonstration that aluminum causes neurofibrillary tangles in the brains of rabbits. Initially the focus of intensive research, the Aluminum Hypothesis has gradually been abandoned by most researchers. Yet, despite this current indifference, the Aluminum Hypothesis continues to attract the attention of a small group of scientists and aluminum continues to be viewed with concern by some of the public. This review article discusses reasons that mainstream science has largely abandoned the Aluminum Hypothesis and explores a possible reason for some in the general public continuing to view aluminum with mistrust.

  20. Anodizing Aluminum with Frills.

    ERIC Educational Resources Information Center

    Doeltz, Anne E.; And Others

    1983-01-01

    "Anodizing Aluminum" (previously reported in this journal) describes a vivid/relevant laboratory experience for general chemistry students explaining the anodizing of aluminum in sulfuric acid and constrasting it to electroplating. Additions to this procedure and the experiment in which they are used are discussed. Reactions involved are also…

  1. Aluminum space frame technology

    SciTech Connect

    Birch, S.

    1994-01-01

    This article examines the increased application of aluminum to the construction of automobile frames. The topics of the article include a joint venture between Audi and Alcoa, forms in which aluminum is used, new alloys and construction methods, meeting rigidity and safety levels, manufacturing techniques, the use of extrusions, die casting, joining techniques, and pollution control during manufacturing.

  2. Aluminum structural applications

    SciTech Connect

    Lucas, G.

    1996-05-01

    Extensive research by aluminum producers and automakers in the 1980s resulted in the development of technologies that enable building of aluminum cars that meet and exceed all the expectations of today`s drivers and passengers, yet weigh several hundred pounds less than their steel counterparts. The Acura NSX sports car, the Audi A8, and the Jaguar XJ220 have all been introduced. Ford has built 40 aluminum-intensive automobiles based on the Taurus/Sable for test purposes, and General Motors recently announced an aluminum-structured electric vehicle. The design flexibility that aluminum allows is shown by these examples. Each uses a somewhat different technology that is particularly suited to the vehicle and its market.

  3. The Aluminum Smelting Process

    PubMed Central

    2014-01-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development. PMID:24806722

  4. The aluminum smelting process.

    PubMed

    Kvande, Halvor

    2014-05-01

    This introduction to the industrial primary aluminum production process presents a short description of the electrolytic reduction technology, the history of aluminum, and the importance of this metal and its production process to modern society. Aluminum's special qualities have enabled advances in technologies coupled with energy and cost savings. Aircraft capabilities have been greatly enhanced, and increases in size and capacity are made possible by advances in aluminum technology. The metal's flexibility for shaping and extruding has led to architectural advances in energy-saving building construction. The high strength-to-weight ratio has meant a substantial reduction in energy consumption for trucks and other vehicles. The aluminum industry is therefore a pivotal one for ecological sustainability and strategic for technological development.

  5. Clinical biochemistry of aluminum

    SciTech Connect

    King, S.W.; Savory, J.; Wills, M.R.

    1981-05-01

    Aluminum toxicity has been implicated in the pathogenesis of a number of clinical disorders in patients with chronic renal failure on long-term intermittent hemodialysis treatment. The predominant disorders have been those involving either bone (osteomalacic dialysis osteodystrophy) or brain (dialysis encephalopathy). In nonuremic patients, an increased brain aluminum concentration has been implicated as a neurotoxic agent in the pathogenesis of Alzheimer's disease and was associated with experimental neurofibrillary degeneration in animals. The brain aluminum concentrations of patients dying with the syndrome of dialysis encephalopathy (dialysis dementia) are significantly higher than in dialyzed patients without the syndrome and in nondialyzed patients. Two potential sources for the increased tissue content of aluminum in patients on hemodialysis have been proposed: (1) intestinal absorption from aluminum containing phosphate-binding gels, and (2) transfer across the dialysis membrane from aluminum in the water used to prepare the dialysate. These findings, coupled with our everyday exposure to the ubiquitous occurrence of aluminum in nature, have created concerns over the potential toxicity of this metal.

  6. Electrically-induced stresses and deflection in multiple plates

    SciTech Connect

    Hu, Jih-Perng; Tichler, P.R.

    1992-05-01

    Thermohydraulic tests are being planned at the High Flux Beam Reactor of Brookhaven National Laboratory, in which direct electrical heating of metal plates will simulate decay heating in parallel plate-type fuel elements. The required currents are high if plates are made of metal with a low electrical resistance, such as aluminum. These high currents will induce either attractive or repulsive forces between adjacent current-carrying plates. Such forces, if strong enough, will cause the plates to deflect and so change the geometry of the coolant channel between the plates. Since this is undesirable, an analysis has been made to evaluate the magnitude of the deflection and related stresses. In contrast to earlier publications in which either a concentrated or a uniform load was assumed, in this paper an exact force distribution on the plate is analytically solved and then used for stress and deflection calculations, assuming each plate to be a simply supported beam. Results indicate that due to superposition of the induced forces between plates in a multiple-and-parallel plate array, the maximum deflection and bending stress occur at the midpoint of the outermost plate. The maximum shear stress, which is inversely proportional to plate thickness, occurs at both ends of the outermost plate.

  7. Electrically-induced stresses and deflection in multiple plates

    SciTech Connect

    Hu, Jih-Perng; Tichler, P.R.

    1992-01-01

    Thermohydraulic tests are being planned at the High Flux Beam Reactor of Brookhaven National Laboratory, in which direct electrical heating of metal plates will simulate decay heating in parallel plate-type fuel elements. The required currents are high if plates are made of metal with a low electrical resistance, such as aluminum. These high currents will induce either attractive or repulsive forces between adjacent current-carrying plates. Such forces, if strong enough, will cause the plates to deflect and so change the geometry of the coolant channel between the plates. Since this is undesirable, an analysis has been made to evaluate the magnitude of the deflection and related stresses. In contrast to earlier publications in which either a concentrated or a uniform load was assumed, in this paper an exact force distribution on the plate is analytically solved and then used for stress and deflection calculations, assuming each plate to be a simply supported beam. Results indicate that due to superposition of the induced forces between plates in a multiple-and-parallel plate array, the maximum deflection and bending stress occur at the midpoint of the outermost plate. The maximum shear stress, which is inversely proportional to plate thickness, occurs at both ends of the outermost plate.

  8. Aluminum electroplating on steel from a fused bromide electrolyte

    SciTech Connect

    Prabhat K. Tripathy; Laura A. Wurth; Eric J. Dufek; Toni Y. Gutknecht; Natalie J. Gese; Paula Hahn; Steven M. Frank; Guy L. Frederickson; J. Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr–KBr–CsBr–AlBr3) was used to electro-coat aluminum on steel substrates. The electrolytewas prepared by the addition of AlBr3 into the eutectic LiBr–KBr–CsBr melt. A smooth, thick, adherent and shiny aluminum coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminum coverage. Both salt immersion and open circuit potential measurement suggested that the coatings did display a good corrosionresistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminum coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminumcoating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  9. Aging Optimization of Aluminum-Lithium Alloy C458 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H. W.; Farahmand, B.; Rioja, R.

    2003-01-01

    This viewgraph report presents an examination of the fracture toughness of aluminum-lithium alloy C458 for use in cryotank structures. Topics cover include: cryogenics, alloy composition, strengthing precipitates in C458, cryogenic fracture toughness improvements, design of experiments for measuring aging optimization of C458 plate and effects of aging of properties of C458 plate.

  10. Pulse exposure of cultured rat neurons to aluminum-maltol affected the axonal transport system.

    PubMed

    Kashiwagi, Y; Nakamura, Y; Miyamae, Y; Hashimoto, R; Takeda, M

    1998-08-01

    Although chronic aluminum neurotoxicity has been well established, the mechanism of the toxicity has not been elucidated yet. In order to simplify the study of the aluminum neurotoxicity, we employed the pulse exposure of cultured rat cortical neurons to 250 microM aluminum-maltol for 1 h at the early stage (6 h after plating), which resulted in abnormal distribution of neurofilament L (NFL) and fast axonal transported proteins, whereas the axonal transport of tubulin, actin, and clathrin were not impaired. Otherwise, the pulse exposure of neurons at the late stage (4 days after plating) to the same concentration of aluminum-maltol did not affect the cell morphology and the distribution of NFL. The pulse exposure of cultured neurons to aluminum-maltol at the early stage might affect the axonal transport system of NFL and fast axonal transported proteins. PMID:9756345

  11. Purifying Aluminum by Vacuum Distillation

    NASA Technical Reports Server (NTRS)

    Du Fresne, E. R.

    1985-01-01

    Proposed method for purifying aluminum employs one-step vacuum distillation. Raw material for process impure aluminum produced in electrolysis of aluminum ore. Impure metal melted in vacuum. Since aluminum has much higher vapor pressure than other constituents, boils off and condenses on nearby cold surfaces in proportions much greater than those of other constituents.

  12. Aluminum alloys for ALS cryogenic tanks: Comparative measurements of cryogenic mechanical properties of Al-Li alloys and Alloy 2219. Final report, Aug 89-Mar 90

    SciTech Connect

    Reed, R.P.; Purtscher, P.T.; Simon, N.J.; McColskey, J.D.; Walsh, R.P.

    1991-10-01

    Tensile and plane-strain fracture toughness properties were obtained at cryogenic temperatures to compare the Al-Li alloys 8090, 2090, and WL049 and alloy 2219 in various tempers and specimen orientations. The strongest alloy at very low temperatures is WL049-T851, which is about 10% stronger than 2090-T81. Both alloys are considerably stronger than 2219-T87. Alloy 2090-T81 is tougher in the in-plane orientations (about 50%) than WL049-T851 at low temperatures; the higher in-plane toughness is attributed to the presence of less constituent particles and the tendency to crack out-of-plane or delaminate at low temperatures. This delamination tends to divide the moving crack, thus separating it into smaller regions where plan stress (rather than plane strain) conditions are conducive to increased toughness. Thus, a dichotomy: reduced toughness in the through-thickness or out-of-plane orientations leads to increased toughness in the in-plane orientations. In service, a leak in the tank is considered failure, and a leak will be caused by a crack in the panels of the tankage growing through the panel thickness. To measure the resistance to crack growth under these conditions, surface-flawed panel tests are recommended.

  13. Corrosion Inhibitors for Aluminum.

    ERIC Educational Resources Information Center

    Muller, Bodo

    1995-01-01

    Describes a simple and reliable test method used to investigate the corrosion-inhibiting effects of various chelating agents on aluminum pigments in aqueous alkaline media. The experiments that are presented require no complicated or expensive electronic equipment. (DDR)

  14. Walnut Hulls Clean Aluminum

    NASA Technical Reports Server (NTRS)

    Colberg, W. R.; Gordon, G. H.; Jackson, C. H.

    1984-01-01

    Hulls inflict minimal substrate damage. Walnut hulls found to be best abrasive for cleaning aluminum surfaces prior to painting. Samples blasted with walnut hulls showed no compressive stress of surface.

  15. Corrosion Protection of Aluminum

    DOEpatents

    Dalrymple, R. S.; Nelson, W. B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred.

  16. CORROSION PROTECTION OF ALUMINUM

    DOEpatents

    Dalrymple, R.S.; Nelson, W.B.

    1963-07-01

    Treatment of aluminum-base metal surfaces in an autoclave with an aqueous chromic acid solution of 0.5 to 3% by weight and of pH below 2 for 20 to 50 hrs at 160 to 180 deg C produces an extremely corrosion-resistant aluminum oxidechromium film on the surface. A chromic acid concentration of 1 to 2% and a pH of about 1 are preferred. (D.C.W.)

  17. Light weight aluminum optics

    NASA Astrophysics Data System (ADS)

    Catura, R. C.; Vieira, J. R.

    1985-09-01

    Light weight mirror blanks were fabricated by dip-brazing a core of low mass aluminum foam material to thin face sheets of solid aluminum. The blanks weigh 40% of an equivalent size solid mirror and were diamond turned to provide reflective surfaces. Optical interferometry was used to assess their dimensional stability over 7 months. No changes in flatness are observed (to the sensitivity of the measurements of a half wavelength of red light).

  18. Casting-chill interface heat transfer during solidification of an aluminum alloy

    SciTech Connect

    Velasco, E.; Cano, S.; Valtierra, S.; Mojica, J.F.; Talamantes, J.; Colas, R.

    1999-08-01

    Unidirectional solidification tests on an aluminum alloy were conducted with a computer-controlled instrumented rig. The alloys employed in this study were poured into isolated ingot molds (made of recrystallized alumina and covered with ceramic fiber) placed on top of a steel plate, coated either with a graphite- or ceramic-based paint in order to avoid sticking or the material. Thermal evolution during the test was captured by type-K thermocouples placed at different positions in both the ingot and the plate. The bottom surface of the plate was either cooled with water or left to cool in air. The heat-transfer coefficients across the aluminum-steel interface were evaluated by means of a finite-difference model. It was concluded that the heat-transfer rate depends on the conditions at the interface, such as the type of coating used to protect the plate, and the solidification reactions occurring on the aluminum during its solidification.

  19. Cryogenic glass-filament-wound tank evaluation

    NASA Technical Reports Server (NTRS)

    Morris, E. E.; Landes, R. E.

    1971-01-01

    High-pressure glass-filament-wound fluid storage vessels with thin aluminum liners were designed, fabricated, and tested at ambient and cryogenic temperatures which demonstrated the feasibility of producing such vessels as well as high performance and light weight. Significant developments and advancements were made in solving problems associated with the thin metal liners in the tanks, including liner bonding to the overwrap and high strain magnification at the vessel polar bosses. The vessels had very high burst strengths, and failed in cyclic fatigue tests by local liner fracture and leakage without structural failure of the composite tank wall. The weight of the tanks was only 40 to 55% of comparable 2219-T87 aluminum and Inconel 718 tanks.

  20. Investigation of flaw geometry and loading effects on plane strain fracture in metallic structures

    NASA Technical Reports Server (NTRS)

    Hall, L. R.; Finger, R. W.

    1971-01-01

    The effects on fracture and flaw growth of weld-induced residual stresses, combined bending and tension stresses, and stress fields adjacent to circular holes in 2219-T87 aluminum and 5AI-2.5Sn(ELI) titanium alloys were evaluated. Static fracture tests were conducted in liquid nitrogen; fatigue tests were performed in room air, liquid nitrogen, and liquid hydrogen. Evaluation of results was based on linear elastic fracture mechanics concepts and was directed to improving existing methods of estimating minimum fracture strength and fatigue lives for pressurized structure in spacecraft and booster systems. Effects of specimen design in plane-strain fracture toughness testing were investigated. Four different specimen types were tested in room air, liquid nitrogen and liquid hydrogen environments using the aluminum and titanium alloys. Interferometry and holograph were used to measure crack-opening displacements in surface-flawed plexiglass test specimens. Comparisons were made between stress intensities calculated using displacement measurements, and approximate analytical solutions.

  1. Modeling aluminum-lithium alloy welding characteristics

    NASA Technical Reports Server (NTRS)

    Bernstein, Edward L.

    1996-01-01

    The purpose of this project was to develop a finite element model of the heat-affected zone in the vicinity of a weld line on a plate in order to determine an accurate plastic strain history. The resulting plastic strain increments calculated by the finite element program were then to be used to calculate the measure of damage D. It was hoped to determine the effects of varying welding parameters, such as beam power, efficiency, and weld speed, and the effect of different material properties on the occurrence of microfissuring. The results were to be compared first to the previous analysis of Inconel 718, and then extended to aluminum 2195.

  2. Corrugated cover plate for flat plate collector

    DOEpatents

    Hollands, K. G. Terry; Sibbitt, Bruce

    1978-01-01

    A flat plate radiant energy collector is providing having a transparent cover. The cover has a V-corrugated shape which reduces the amount of energy reflected by the cover away from the flat plate absorber of the collector.

  3. One sensor acoustic emission localization in plates.

    PubMed

    Ernst, R; Zwimpfer, F; Dual, J

    2016-01-01

    Acoustic emissions are elastic waves accompanying damage processes and are therefore used for monitoring the health state of structures. Most of the traditional acoustic emission techniques use a trilateration approach requiring at least three sensors on a 2D domain in order to localize sources of acoustic emission events. In this paper, we present a new approach which requires only a single sensor to identify and localize the source of acoustic emissions in a finite plate. The method proposed makes use of the time reversal principle and the dispersive nature of the flexural wave mode in a suitable frequency band. The signal shape of the transverse velocity response contains information about the propagated paths of the incoming elastic waves. This information is made accessible by a numerical time reversal simulation. The effect of dispersion is reversed and the original shape of the flexural wave is restored at the origin of the acoustic emission. The time reversal process is analyzed first for an infinite Mindlin plate, then by a 3D FEM simulation which in combination results in a novel acoustic emission localization process. The process is experimentally verified for different aluminum plates for artificially generated acoustic emissions (Hsu-Nielsen source). Good and reliable localization was achieved for a homogeneous quadratic aluminum plate with only one measurement. PMID:26372509

  4. Aluminum, parathyroid hormone, and osteomalacia

    SciTech Connect

    Burnatowska-Hledin, M.A.; Kaiser, L.; Mayor, G.H.

    1983-01-01

    Aluminum exposure in man is unavoidable. The occurrence of dialysis dementia, vitamin D-resistant osteomalacia, and hypochromic microcytic anemia in dialysis patients underscores the potential for aluminum toxicity. Although exposure via dialysate and hyperalimentation leads to significant tissue aluminum accumulation, the ubiquitous occurrence of aluminum and the severe pathology associated with large aluminum burdens suggest that smaller exposures via the gastrointestinal tract and lungs could represent an important, though largely unrecognized, public health problem. It is clear that some aluminum absorption occurs with the ingestion of small amounts of aluminum in the diet and medicines, and even greater aluminum absorption is seen in individuals consuming large amounts of aluminum present in antacids. Aluminum absorption is enhanced in the presence of elevated circulating parathyroid hormone. In addition, elevated PTH leads to the preferential deposition of aluminum in brain and bone. Consequently, PTH is likely to be involved in the pathogenesis of toxicities in those organs. PTH excess also seems to lead to the deposition of aluminum in the parathyroid gland. The in vitro demonstration that aluminum inhibits parathyroid hormone release is consistent with the findings of a euparathyroid state in dialysis patients with aluminum related vitamin D-resistant osteomalacia. Nevertheless, it seems likely that hyperparathyroidism is at least initially involved in the pathogenesis of aluminum neurotoxicity and osteomalacia; the increases in tissue aluminum stores are followed by suppression of parathyroid hormone release, which is required for the evolution of osteomalacia. Impaired renal function is not a prerequisite for increased tissue aluminum burdens, nor for aluminum-related organ toxicity. Consequently, it is likely that these diseases will be observed in populations other than those with chronic renal disease.

  5. Safety evaluation of dietary aluminum.

    PubMed

    Soni, M G; White, S M; Flamm, W G; Burdock, G A

    2001-02-01

    Aluminum is a nonessential metal to which humans are frequently exposed. Aluminum in the food supply comes from natural sources, water used in food preparation, food ingredients, and utensils used during food preparations. The amount of aluminum in the diet is small, compared with the amount of aluminum in antacids and some buffered analgesics. The healthy human body has effective barriers (skin, lungs, gastrointestinal tract) to reduce the systemic absorption of aluminum ingested from water, foods, drugs, and air. The small amount of aluminum (<1%) that is systemically absorbed is excreted principally in the urine and, to a lesser extent, in the feces. No reports of dietary aluminum toxicity to healthy individuals exist in the literature. Aluminum can be neurotoxic, when injected directly into the brains of animals and when accidentally introduced into human brains (by dialysis or shrapnel). A study from Canada reports cognitive and other neurological deficits among groups of workers occupationally exposed to dust containing high levels of aluminum. While the precise pathogenic role of aluminum in Alzheimer's disease (AD) remains to be defined, present data do not support a causative role for aluminum in AD. High intake of aluminum from antacid for gastrointestinal ailments has not been reported to cause any adverse effects and has not been correlated with neurotoxicity or AD. Foods and food ingredients are generally the major dietary sources of aluminum in the United States. Cooking in aluminum utensils often results in statistically significant, but relatively small, increases in aluminum content of food. Common aluminum-containing food ingredients are used mainly as preservatives, coloring agents, leavening agents, anticaking agents, etc. Safety evaluation and approval of these ingredients by the Food and Drug Administration indicate that these aluminum-containing compounds are safe for use in foods.

  6. Fabrication of simulated plate fuel elements: Defining role of out-of-plane residual shear stress

    NASA Astrophysics Data System (ADS)

    Rakesh, R.; Kohli, D.; Sinha, V. P.; Prasad, G. J.; Samajdar, I.

    2014-02-01

    Bond strength and microstructural developments were investigated during fabrication of simulated plate fuel elements. The study involved roll bonding of aluminum-aluminum (case A) and aluminum-aluminum + yttria (Y2O3) dispersion (case B). Case B approximated aluminum-uranium silicide (U3Si2) 'fuel-meat' in an actual plate fuel. Samples after different stages of fabrication, hot and cold rolling, were investigated through peel and pull tests, micro-hardness, residual stresses, electron and micro-focus X-ray diffraction. Measurements revealed a clear drop in bond strength during cold rolling: an observation unique to case B. This was related to significant increase in 'out-of-plane' residual shear stresses near the clad/dispersion interface, and not from visible signatures of microstructural heterogeneities.

  7. Cooling crystallization of aluminum sulfate in pure water

    NASA Astrophysics Data System (ADS)

    Sun, Xiaoxue; Sun, Yuzhu; Yu, Jianguo

    2015-06-01

    This study investigated the cooling crystallization of aluminum sulfate to explore the basic data for the recovery of aluminum resources from coal spoil. First, the metastable zone width (MSZW) of aluminum sulfate was reported. A parallel synthesis platform (CrystalSCAN) was used to determine the solubility from 10 °C to 70 °C, and an automatic lab reactor (LabMax) equipped with focused beam reflectance measurement (FBRM) was adopted to determine the supersolubility. The effects of operating variables on MSZW were experimentally explored. Results show that the MSZW of aluminum sulfate decreases with increasing stirring speed, while it increases with increasing cooling rate. Second, the continuous crystallization kinetics of aluminum sulfate was investigated in a laboratory-scale mixed-suspension mixed-product removal (MSMPR) crystallizer at a steady state. Growth kinetics presented size-dependent growth rate, which was well fitted with the MJ3 model. Both the growth rate (G) and the total nucleation rate (BTOT) were correlated in the power law kinetic expressions with good correlation coefficients. Third, aluminum sulfate products were modified by sodium dodecylbenzenesulfonate (SDBS). Crystals with large sizes and regular hexagonal plate morphologies were obtained. These crystals reveal that SDBS can inhibit crystal nucleation and promote crystal growth.

  8. Sputtering and ion plating

    NASA Technical Reports Server (NTRS)

    1972-01-01

    The proceedings of a conference on sputtering and ion plating are presented. Subjects discussed are: (1) concepts and applications of ion plating, (2) sputtering for deposition of solid film lubricants, (3) commercial ion plating equipment, (4) industrial potential for ion plating and sputtering, and (5) fundamentals of RF and DC sputtering.

  9. Fragmentation of hypervelocity aluminum projectiles on fabrics

    NASA Astrophysics Data System (ADS)

    Rudolph, Martin; Schäfer, Frank; Destefanis, Roberto; Faraud, Moreno; Lambert, Michel

    2012-07-01

    This paper presents work performed for a study investigating the ability of different flexible materials to induce fragmentation of a hypervelocity projectile. Samples were chosen to represent a wide range of industrially available types of flexible materials like ceramic, aramid and carbon fabrics as well as a thin metallic mesh. Impact conditions and areal density were kept constant for all targets. Betacloth and multi-layer insulation (B-MLI) are mounted onto the targets to account for thermal system engineering requirements. All tests were performed using the Space light-gas gun facility (SLGG) of the Fraunhofer Institute for High-Speed Dynamics, Ernst-Mach-Institut, EMI. Projectiles were aluminum spheres with 5 mm diameter impacting at approximately 6.3 km/s. Fragmentation was evaluated using a witness plate behind the target. An aramid and a ceramic fabric lead the ranking of fabrics with the best projectile fragmentation and debris cloud dispersion performance. A comparison with an equal-density rigid aluminum plate is presented. The work presented can be applied to optimize the micrometeoroid and space debris (MM/SD) shielding structure of inflatable modules.

  10. Theoretical Determination of Lifetime of Compressed Plates at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Herrmann, George; Chu, Hu-Nan

    1959-01-01

    A method for the theoretical determination of the lifetime of com- pressed plates at elevated temperatures is presented. In this approach, linearized equations are used throughout with the assumption that the plate material is a standard linear solid. The critical time (lifetime) is determined by reducing the time-dependent behavior to the time- independent response of purely elastic buckling. Theoretically predicted lifetimes of 2024-T3 (formerly 24S-T3) aluminum-alloy plates at 450 F are compared with experimental values obtained in previous work.

  11. Aluminum Hydroxide and Magnesium Hydroxide

    MedlinePlus

    Aluminum Hydroxide, Magnesium Hydroxide are antacids used together to relieve heartburn, acid indigestion, and upset stomach. They ... They combine with stomach acid and neutralize it. Aluminum Hydroxide, Magnesium Hydroxide are available without a prescription. ...

  12. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J.

    2009-04-21

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  13. Regeneration of aluminum hydride

    DOEpatents

    Graetz, Jason Allan; Reilly, James J; Wegrzyn, James E

    2012-09-18

    The present invention provides methods and materials for the formation of hydrogen storage alanes, AlH.sub.x, where x is greater than 0 and less than or equal to 6 at reduced H.sub.2 pressures and temperatures. The methods rely upon reduction of the change in free energy of the reaction between aluminum and molecular H.sub.2. The change in free energy is reduced by lowering the entropy change during the reaction by providing aluminum in a state of high entropy, and by increasing the magnitude of the change in enthalpy of the reaction or combinations thereof.

  14. Hyperveolcity impacts on aluminum from 6 to 11 km/s for hydrocode benchmarking.

    SciTech Connect

    Saul, W. Venner; Reinhart, William Dodd; Thornhill, Tom Finley, III; Lawrence, Raymond Jeffery Jr.; Chhabildas, Lalit Chandra; Bessette, Gregory Carl; Kipp, Marlin E.

    2003-04-01

    A systematic computational and experimental study is presented on impact generated debris resulting from record-high impact speeds recently achieved on the Sandia three-stage light-gas gun. In these experiments, a target plate of aluminum is impacted by a titanium-alloy flyer plate at speeds ranging from 6.5 to 11 km/s, producing pressures from 1 Mb to over 2.3 Mb, and temperatures as high as 15000 K (>1 eV). The aluminum plate is totally melted at stresses above 1.6 Mb. Upon release, the thermodynamic release isentropes will interact with the vapor dome. The amount of vapor generated in the debris cloud will depend on many factors such as the thickness of the aluminum plate, super-cooling, vaporization kinetics, the distance, and therefore time, over which the impact-generated debris is allowed to expand. To characterize the debris cloud, the velocity history produced by stagnation of the aluminum expansion products against a witness plate is measured using velocity interferometry. X-ray measurements of the debris cloud are also recorded prior to stagnation against an aluminum witness plate. Both radiographs and witness-plate velocity measurements suggest that the vaporization process is both time-dependent and heterogeneous when the material is released from shocked states around 230 GPa. Experiments suggest that the threshold for vaporization kinetics in aluminum should become significant when expanded from shocked states over 230 GPa. Numerical simulations are conducted to compare the measured x-ray radiographs of the debris cloud and the time-resolved experimental interferometer record with calculational results using the 3-D hydrodynamic wavecode, CTH. Results of these experiments and calculations are discussed in this paper.

  15. Surface modified stainless steels for PEM fuel cell bipolar plates

    DOEpatents

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  16. Strength of Shocked Aluminum Oxynitride

    NASA Astrophysics Data System (ADS)

    Zhu, J.; Feng, R.; Dandekar, D. P.

    2009-06-01

    Aluminum oxynitride (AlON) is a polycrystalline and transparent ceramic. An accurate characterization of its shock response is critically important for its applications as transparent armor. Shock wave profiles measured in a series of plate impact experiments on AlON [Thornhill, et al., SCCM-2005, 143-146 (2006)] have been reanalyzed using finite element wave propagation simulations and considering an effective strength behavior that is pressure- and time-dependent. The results show a stiffer shock response than that calculated previously using the jump conditions. The material has a Hugoniot elastic limit of 10.37 GPa and sustains a maximum shear stress of 4.38 GPa for shock compressions up to a shock stress of 96 GPa. The mean stress response determined from the simulations displays no sign of phase transformation and corresponds to a linear shock speed-particle velocity relation with a slope of 0.857. These results have been successfully summarized into an AlON material model consisting of compression-dependent nonlinear elasticity, pressure-dependent equilibrium strength, and over-stress relaxation. The wave profiles simulated with the model show very good agreement with the experimental measurements.

  17. PROCESS FOR REMOVING ALUMINUM COATINGS

    DOEpatents

    Flox, J.

    1959-07-01

    A process is presented for removing aluminum jackets or cans from uranium slugs. This is accomplished by immersing the aluminum coated uranium slugs in an aqueous solution of 9 to 20% sodium hydroxide and 35 to 12% sodium nitrate to selectively dissolve the aluminum coating, the amount of solution being such as to obtain a molar ratio of sodium hydroxide to aluminum of at least

  18. Drinking water aluminum and bioavailability

    SciTech Connect

    Reiber, S.H.; Kukull, W.; Standish-Lee, P.

    1995-05-01

    This article discusses chemical considerations relative to aluminum uptake in the body and reviews aluminum concentrations, species, and distribution in natural and treated waters. The issues of bioavailability and the likelihood that aluminum in drinking water is more readily assimilated than other forms of aluminum is reviewed and rejected based on issues of solubility and likely chemical transformations that take place in the human gut.

  19. Electrically conductive anodized aluminum coatings

    NASA Technical Reports Server (NTRS)

    Alwitt, Robert S. (Inventor); Liu, Yanming (Inventor)

    2001-01-01

    A process for producing anodized aluminum with enhanced electrical conductivity, comprising anodic oxidation of aluminum alloy substrate, electrolytic deposition of a small amount of metal into the pores of the anodized aluminum, and electrolytic anodic deposition of an electrically conductive oxide, including manganese dioxide, into the pores containing the metal deposit; and the product produced by the process.

  20. Lightweight, Rack-Mountable Composite Cold Plate/Shelves

    NASA Technical Reports Server (NTRS)

    Hurlbert, Kathryn M.; Ruemmele, Warren; Nguyen, Hai D.; Andish, Kambiz; McCalley, Sean

    2004-01-01

    Rack-mountable composite-material structural components that would serve as both shelves and cold plates for removing heat from electronic or other equipment mounted on the shelves have been proposed as lightweight alternatives to all-metal cold plate/shelves now in use. A proposed cold plate/shelf would include a highly thermally conductive face sheet containing oriented graphite fibers bonded to an aluminum honeycomb core, plus an extruded stainless-steel substructure containing optimized flow passages for a cooling fluid, and an inlet and outlet that could be connected to standard manifold sections. To maximize heat-transfer efficiency, the extruded stainless-steel substructure would be connected directly to the face sheet. On the basis of a tentative design, the proposed composite cold plate/shelf would weigh about 38 percent less than does an all-aluminum cold plate in use or planned for use in some spacecraft and possibly aircraft. Although weight is a primary consideration, the tentative design offers the additional benefit of reduction of thickness to half that of the all-aluminum version.

  1. SDSS Plate Packets - From Artifact to Teaching Tool

    NASA Astrophysics Data System (ADS)

    Meredith, Kate K.; Masters, Karen; Lundgren, Britt; Fraser, Oliver; MacDonald, Nick

    2015-08-01

    For almost two decades the Sloan Digital Sky Survey (SDSS) has been producing aluminum plates that precisely align fiber optic cables to spectroscopic targets on the sky in order to capture thousands of spectra each night. Until recently the majority of these feats of engineering have ended as aluminum scrap. A few however, have found their way into classrooms in the US. The feedback has been overwhelmingly positive. We are building off the success of these experiences in a collaboration-wide effort to use this resource and send plates to educational institutions along with a variety of teaching materials that will be a useful science and engineering teaching tools and raise awareness for the varied surveys that are part of the SDSS. Each plate will arrive with a black and white print of the targeted section of sky to motivate students and resources to aid their exploration beginning in the September 2015.

  2. Plate-fin panel heat exchanger and panel components thereof

    SciTech Connect

    Heronemus, W.E.

    1985-02-05

    A plate-fin panel for a heat exchanger may be either formed as an aluminum extrusion or fabricated from a corrugated metal sheet sandwiched between two flat metal sheets. The extruded aluminum version may be clad with protective sheet metal jackets made of, or coated with, a corrosion resistant Cu-Ni alloy. Individual panel sections can be joined together by tongue and groove engagement to obtain a total desired panel width if available extrusion press or rolling mill capacity is insufficient. The plate-fin panels are assembled into slotted headering plates, and a layer of synthetic plastics potting compound seals dissimilar metal joints against electrolytic corrosion as well as leakage and provides sufficient adhesive strength to reduce or eliminate the need for welding the panels to the headers. Mechanical brush or hydraulic jet apparatus is capable of continuously or intermittently cleaning slime or encrustations from all panel surfaces exposed to seawater.

  3. Aluminum Sulfate 18 Hydrate

    ERIC Educational Resources Information Center

    Young, Jay A.

    2004-01-01

    A chemical laboratory information profile (CLIP) of the chemical, aluminum sulfate 18 hydrate, is presented. The profile lists physical and harmful properties, exposure limits, reactivity risks, and symptoms of major exposure for the benefit of teachers and students using the chemical in the laboratory.

  4. Aluminum Corrosion and Turbidity

    SciTech Connect

    Longtin, F.B.

    2003-03-10

    Aluminum corrosion and turbidity formation in reactors correlate with fuel sheath temperature. To further substantiate this correlation, discharged fuel elements from R-3, P-2 and K-2 cycles were examined for extent of corrosion and evidence of breaking off of the oxide film. This report discusses this study.

  5. Aluminum-ferricyanide battery

    SciTech Connect

    Marsh, C.; Licht, S.L.

    1993-11-29

    A battery capable of producing high current densities with high charge capacity is described which includes an aluminum anode, a ferricyanide electrolyte and a second electrode capable of reducing ferricyanide electrolyte which is either dissolved in an alkaline solution or alkaline seawater solution. The performance of the battery is enhanced by high temperature and high electrolyte flow rates.

  6. Aluminum battery alloys

    DOEpatents

    Thompson, D.S.; Scott, D.H.

    1984-09-28

    Aluminum alloys suitable for use as anode structures in electrochemical cells are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  7. Fluxless aluminum brazing

    DOEpatents

    Werner, W.J.

    1974-01-01

    This invention relates to a fluxless brazing alloy for use in forming brazed composites made from members of aluminum and its alloys. The brazing alloy consists of 35-55% Al, 10--20% Si, 25-60% Ge; 65-88% Al, 2-20% Si, 2--18% In; 65--80% Al, 15-- 25% Si, 5- 15% Y. (0fficial Gazette)

  8. Aluminum battery alloys

    DOEpatents

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  9. FULL SIZE U-10MO MONOLITHIC FUEL FOIL AND FUEL PLATE FABRICATION-TECHNOLOGY DEVELOPMENT

    SciTech Connect

    G. A. Moore; J-F Jue; B. H. Rabin; M. J. Nilles

    2010-03-01

    Full-size U10Mo foils are being developed for use in high density LEU monolithic fuel plates. The application of a zirconium barrier layer too the foil is applied using a hot co-rolling process. Aluminum clad fuel plates are fabricated using Hot Isostatic Pressing (HIP) or a Friction Bonding (FB) process. An overview is provided of ongoing technology development activities, including: the co-rolling process, foil shearing/slitting and polishing, cladding bonding processes, plate forming, plate-assembly swaging, and fuel plate characterization. Characterization techniques being employed include, Ultrasonic Testing (UT), radiography, and microscopy.

  10. Mesoporous aluminum phosphite

    SciTech Connect

    El Haskouri, Jamal; Perez-Cabero, Monica; Guillem, Carmen; Latorre, Julio; Beltran, Aurelio; Beltran, Daniel; Amoros, Pedro

    2009-08-15

    High surface area pure mesoporous aluminum-phosphorus oxide-based derivatives have been synthesized through an S{sup +}I{sup -} surfactant-assisted cooperative mechanism by means of a one-pot preparative procedure from aqueous solution and starting from aluminum atrane complexes and phosphoric and/or phosphorous acids. A soft chemical extraction procedure allows opening the pore system of the parent as-prepared materials by exchanging the surfactant without mesostructure collapse. The nature of the pore wall can be modulated from mesoporous aluminum phosphate (ALPO) up to total incorporation of phosphite entities (mesoporous aluminum phosphite), which results in a gradual evolution of the acidic properties of the final materials. While phosphate groups in ALPO act as network building blocks (bridging Al atoms), the phosphite entities become basically attached to the pore surface, what gives practically empty channels. The mesoporous nature of the final materials is confirmed by X-ray diffraction (XRD), transmission electron microscopy (TEM) and N{sub 2} adsorption-desorption isotherms. The materials present regular unimodal pore systems whose order decreases as the phosphite content increases. NMR spectroscopic results confirm the incorporation of oxo-phosphorus entities to the framework of these materials and also provide us useful information concerning the mechanism through which they are formed. - Abstract: TEM image of the mesoporous aluminum phosphite showing the hexagonal disordered pore array that is generated by using surfactant micelles as template. Also a scheme emphasizing the presence of an alumina-rich core and an ALPO-like pore surface is presented.

  11. SOLDERING OF ALUMINUM BASE METALS

    DOEpatents

    Erickson, G.F.

    1958-02-25

    This patent deals with the soldering of aluminum to metals of different types, such as copper, brass, and iron. This is accomplished by heating the aluminum metal to be soldered to slightly above 30 deg C, rubbing a small amount of metallic gallium into the part of the surface to be soldered, whereby an aluminum--gallium alloy forms on the surface, and then heating the aluminum piece to the melting point of lead--tin soft solder, applying lead--tin soft solder to this alloyed surface, and combining the aluminum with the other metal to which it is to be soldered.

  12. The Use af Ion Vapor Deposited Aluminum (IVD) for the Space Shuttle Solid Rocket Booster (SRB)

    NASA Technical Reports Server (NTRS)

    Novak, Howard L.

    2002-01-01

    The USA LLC Materials & Processes (M&P) Engineering Department had recommended the application and evaluation of Ion Vapor Deposition (IVD) aluminum to SRB Hardware for corrosion protection and elimination of hazardous materials and processes such as cadmium plating. IVD is an environmentally friendly process that has no volatile organic compounds (VOCs), or hazardous waste residues. It lends itself to use with hardware exposed to corrosive seacoast environments as found at Kennedy Space Center (KSC), and Cape Canaveral Air Force Station (CCAFS), Florida. Lifting apparatus initially coated with cadmium plating for corrosion protection; was stripped and successfully re-coated with IVD aluminum after the cadmium plating no longer protected the GSE from corrosion, Since then, and after completion of a significant test program, the first flight application of the IVD Aluminum process on the Drogue Parachute Ratchet Assembly is scheduled for 2002.

  13. Ballistic Experiments with Titanium and Aluminum Targets

    SciTech Connect

    Gogolewski, R.; Morgan, B.R.

    1999-11-23

    During the course of the project we conducted two sets of fundamental experiments in penetration mechanics in the LLNL Terminal Ballistics Laboratory of the Physics Directorate. The first set of full-scale experiments was conducted with a 14.5mm air propelled launcher. The object of the experiments was to determine the ballistic limit speed of 6Al-4V-alloy titanium, low fineness ratio projectiles centrally impacting 2024-T3 alloy aluminum flat plates and the failure modes of the projectiles and the targets. The second set of one-third scale experiments was conducted with a 14.5mm powder launcher. The object of these experiments was to determine the ballistic limit speed of 6Al-4V alloy titanium high fineness ratio projectiles centrally impacting 6Al-4V alloy titanium flat plates and the failure modes of the projectiles and the target. We employed radiography to observe a projectile just before and after interaction with a target plate. Early on, we employed a non-damaging ''soft-catch'' technique to capture projectiles after they perforated targets. Once we realized that a projectile was not damaged during interaction with a target, we used a 4-inch thick 6061-T6-alloy aluminum witness block with a 6.0-inch x 6.0-inch cross-section to measure projectile residual penetration. We have recorded and tabulated below projectile impact speed, projectile residual (post-impact) speed, projectile failure mode, target failure mode, and pertinent comments for the experiments. The ballistic techniques employed for the experiments are similar to those employed in an earlier study.

  14. Status of high-density fuel plates fabrication

    SciTech Connect

    Wiencek, T.C.; Domagala, R.F.; Thresh, H.R.

    1989-09-01

    Progress has continued on the fabrication of fuel plates with fuel zone loadings approaching 9gU/cm{sup 3}. Using Hot Isostatic Pressing (HIPping) successful diffusion bonds have been made with 110 Al and 6061 Al alloys. These bonds demonstrated the most critical processing step for proof-of-concept hardware. Two types of prototype highly-loaded fuel plates have been fabricated. First, a fuel plate in which 0.030 in. (0.76 mm) uranium compound wires are bonded within an aluminum cladding and second, a dispersion fuel plate with uniform cladding and fuel zone thickness. The successful fabrication of these fuel plates derives from the unique ability of the HIPping process to produce diffusion bonds with minimal deformation. 2 refs., 3 figs.

  15. Advances in the electrodeposition of aluminum from ionic liquid based electrolytes

    NASA Astrophysics Data System (ADS)

    Leadbetter, Kirt C.

    Aluminum plating is of considerable technical and economic interest because it provides an eco-friendly substitute for cadmium coatings used on many military systems. However, cadmium has been determined to be a significant environmental safety and occupational health (ESOH) hazard because of its toxicity and carcinogenic nature. Furthermore, the cost of treating and disposing of generated wastes, which often contain cyanide, is costly and is becoming prohibitive in the face of increasingly stringent regulatory standards. The non-toxic alternative aluminum is equivalent or superior in performance to cadmium. In addition, it could serve to provide an alternative to hexavalent chromium coatings used on military systems for similar reasons to that of cadmium. Aluminum is a beneficial alternative in that it demonstrates self-healing corrosion resistance in the form of a tightly-bound, impervious oxide layer. A successfully plated layer would be serviceable over a wider temperature range, 925 °F for aluminum compared to 450 oF for cadmium. In addition, an aluminum layer can be anodized to make it non-conducting and colorable. In consideration of the plating process, aluminum cannot be deposited from aqueous solutions because of its reduction potential. Therefore, nonaqueous electrolytes are required for deposition. Currently, aluminum can be electrodeposited in nonaqueous processes that use hazardous chemicals such as toluene and pyrophoric aluminum alkyls. Electrodeposition from ionic liquids provides the potential for a safer method that could be easily scaled up for industrial application. The plating process could be performed at a lower temperature and higher current density than other commercially available aluminum electrodeposition processes; thus a reduced process cost could be possible. The current ionic liquid based electrolytes are more expensive; however production on a larger scale and a long electrolyte lifetime are associated with a reduction in price

  16. The effect of initial flaw configuration on leak critical pressure vessel design

    NASA Technical Reports Server (NTRS)

    Pettit, D. E.; Hoeppner, D. W.

    1975-01-01

    The effect of initial flaw shape and depth on the cycles required to produce a pressure leak condition in parent and welded 2219-T87 aluminum was examined for thicknesses from 0.04 to 0.3 inch. Initial flaw aspect ratios of 0.5, 0.3, and 0.15 were examined for tests conducted at a frequency of 4 Hz at room temperature and at 300 F. A computer program developed by Forman was used to predict the cycles to leak curve as a function of initial crack aspect ratio, material thickness, and specimen type and the results compared with the experimental data. Sources of error in the crack propagation analysis and the interface with NDI capabilities are discussed.

  17. Effects of proof loads and combined mode loadings on fracture and flaw growth characteristics of aerospace alloys

    NASA Technical Reports Server (NTRS)

    Shah, R. C.

    1974-01-01

    This experimental program was undertaken to determine the effects of (1) combined tensile and bending loadings, (2) combined tensile and shear loadings, and (3) proof overloads on fracture and flaw growth characteristics of aerospace alloys. Tests were performed on four alloys: 2219-T87 aluminum, 5Al-2.5Sn (ELl) titanium, 6Al-4V beta STA titanium and high strength 4340 steel. Tests were conducted in room air, gaseous nitrogen at -200F (144K), liquid nitrogen and liquid hydrogen. Flat center cracked and surface flawed specimens, cracked tube specimens, circumferentially notched round bar and surface flawed cylindrical specimens were tested. The three-dimensional photoelastic technique of stress freezing and slicing was used to determine stress intensity factors for surface flawed cylindrical specimens subjected to tension or torsion. Results showed that proof load/temperature histories used in the tests have a small beneficial effect or no effect on subsequent fracture strength and flaw growth rates.

  18. Design of a welded joint for robotic, on-orbit assembly of space trusses

    NASA Technical Reports Server (NTRS)

    Rule, W. K.; Thomas, F. P.

    1992-01-01

    A preliminary design for a weldable truss joint for on-orbit assembly of large space structures is described. The joint was designed for ease of assembly, for structural efficiency, and to allow passage of fluid (for active cooling or other purposes) along the member through the joint. The truss members were assumed to consist of graphite/epoxy tubes to which were bonded 2219-T87 aluminum alloy end fittings for welding on-orbit to truss nodes of the same alloy. A modified form of gas tungsten arc welding was assumed to be the welding process. The joint was designed to withstand the thermal and structural loading associated with a 120-ft diameter tetrahedral truss intended as an aerobrake for a mission to Mars.

  19. Stereomicroscope Inspection of Polished Aluminum Collector 50684.0

    NASA Technical Reports Server (NTRS)

    Rodriquez, M. C.; Calaway, M. J.; Allton, J. H.

    2008-01-01

    The Genesis polished aluminum "kidney" collector was damaged during the hard landing of the capsule on September 8, 2004 in the Utah desert. The kidney was introduced into the Genesis (ISO class 4) cleanroom laboratory on November 4, 2004 and stored under nitrogen cover gas. The collector is currently fastened to a highly polished stainless steel plate for secure handling. Curatorial work at JSC has made successful subdivision and subsequent allocation of samples from the kidney.

  20. Aluminum and chromium ion particle studies for enhancement of surface properties

    NASA Technical Reports Server (NTRS)

    1982-01-01

    An experimental project was undertaken which produced ion plated coatings on steel substrates. About twenty tensile samples of 4340 steel were ion plated in the Denton system with aluminum using resistance heating evaporation boats. In the V.T.A. 7375 system, ten samples were chromium ion plated; four on 4340 steel disks and the other six onto 440-C stainless steel rods for roller bearing wear improvement testing. Each of the samples was plated on a separate run to correlate the film parameters with the run parameters. Some of the chromium literature was reviewed, and improvements to the vacuum system were made.

  1. [Determination of Acid-Insoluble Aluminum Content in Steel by Laser-Induced Breakdown Spectroscopy].

    PubMed

    Yang, Chun; Jia, Yun-hai; Zhang, Yong

    2015-03-01

    Laser-induced breakdown spectroscopy (LIBS) has become a very attractive and popular chemical analysis technique in material science for its advantage of rapid analysis, non-contact measurement, micro surface analysis and online analysis. In this paper, LIBS were used to determine insoluble aluminum content by analyzing the scanning data on massive steel samples. Abnormal data were discarded by Nalimov criterion, and the remaining data was used to calculate the average and the standard deviation. The threshold to distinguish acid-insoluble aluminum and soluble aluminum was identified as the average value plus triple standard deviation. Two different mathematical models were proposed to calculate insoluble aluminum content, respectively according to the ratio of the total acid-insoluble aluminium signal strength to total aluminum signal strength and acid-insoluble signal number to total aluminum signal number. The total aluminum content was determined by the calibration curve. Insoluble aluminum content of certified reference materials and plate blank samples obtained by mathematical model is coincident to chemical wet method results. The result according to total acid-insoluble aluminium signal strength is much better. LIBS can be used as a rapid analysis method to characterize insoluble aluminum content in steel samples.

  2. Adiabatic release measurements in aluminum between 400 and 1200 GPa: Characterization of aluminum as a shock standard in the multimegabar regime

    NASA Astrophysics Data System (ADS)

    Knudson, M. D.; Desjarlais, M. P.; Pribram-Jones, Aurora

    2015-06-01

    Aluminum has been used prolifically as an impedance matching standard in the multimegabar regime (1 Mbar = 100 GPa), particularly in nuclear driven, early laser driven, and early magnetically driven flyer plate experiments. The accuracy of these impedance matching measurements depends upon the knowledge of both the Hugoniot and release or reshock response of aluminum. Here, we present the results of several adiabatic release measurements of aluminum from ˜400 -1200 GPa states along the principal Hugoniot using full density polymethylpentene (commonly known as TPX), and both ˜190 and ˜110 mg/cc silica aerogel standards. These data were analyzed within the framework of a simple, analytical model that was motivated by a first-principles molecular dynamics investigation into the release response of aluminum, as well as by a survey of the release response determined from several tabular equations of state for aluminum. Combined, this theoretical and experimental study provides a method to perform impedance matching calculations without the need to appeal to any tabular equation of state for aluminum. As an analytical model, this method allows for propagation of all uncertainty, including the random measurement uncertainties and the systematic uncertainties of the Hugoniot and release response of aluminum. This work establishes aluminum for use as a high-precision standard for impedance matching in the multimegabar regime.

  3. Adiabatic release measurements in aluminum between 400 and 1200 GPa: Characterization of aluminum as a shock standard in the multimegabar regime

    DOE PAGES

    Knudson, Marcus D.; Desjarlais, Michael P.; Pribram-Jones, Aurora

    2015-06-15

    Aluminum has been used prolifically as an impedance matching standard in the multimegabar regime (1 Mbar = 100 GPa), particularly in nuclear driven, early laser driven, and early magnetically driven flyer plate experiments. The accuracy of these impedance matching measurements depends upon the knowledge of both the Hugoniot and release or reshock response of aluminum. Here, we present the results of several adiabatic release measurements of aluminum from ~400–1200 GPa states along the principal Hugoniot using full density polymethylpentene (commonly known as TPX), and both ~190 and ~110 mg/cc silica aerogel standards. Additionally, these data were analyzed within the frameworkmore » of a simple, analytical model that was motivated by a first-principles molecular dynamics investigation into the release response of aluminum, as well as by a survey of the release response determined from several tabular equations of state for aluminum. Combined, this theoretical and experimental study provides a method to perform impedance matching calculations without the need to appeal to any tabular equation of state for aluminum. Furthermore, as an analytical model, this method allows for propagation of all uncertainty, including the random measurement uncertainties and the systematic uncertainties of the Hugoniot and release response of aluminum. This work establishes aluminum for use as a high-precision standard for impedance matching in the multimegabar regime.« less

  4. Adiabatic release measurements in aluminum between 400 and 1200 GPa: Characterization of aluminum as a shock standard in the multimegabar regime

    SciTech Connect

    Knudson, Marcus D.; Desjarlais, Michael P.; Pribram-Jones, Aurora

    2015-06-15

    Aluminum has been used prolifically as an impedance matching standard in the multimegabar regime (1 Mbar = 100 GPa), particularly in nuclear driven, early laser driven, and early magnetically driven flyer plate experiments. The accuracy of these impedance matching measurements depends upon the knowledge of both the Hugoniot and release or reshock response of aluminum. Here, we present the results of several adiabatic release measurements of aluminum from ~400–1200 GPa states along the principal Hugoniot using full density polymethylpentene (commonly known as TPX), and both ~190 and ~110 mg/cc silica aerogel standards. Additionally, these data were analyzed within the framework of a simple, analytical model that was motivated by a first-principles molecular dynamics investigation into the release response of aluminum, as well as by a survey of the release response determined from several tabular equations of state for aluminum. Combined, this theoretical and experimental study provides a method to perform impedance matching calculations without the need to appeal to any tabular equation of state for aluminum. Furthermore, as an analytical model, this method allows for propagation of all uncertainty, including the random measurement uncertainties and the systematic uncertainties of the Hugoniot and release response of aluminum. This work establishes aluminum for use as a high-precision standard for impedance matching in the multimegabar regime.

  5. Determination of dynamic shear strength of 2024 aluminum alloy under shock compression

    NASA Astrophysics Data System (ADS)

    Zhang, H. S.; Yan, M.; Wang, H. Y.; Shen, L. T.; Dai, L. H.

    2016-04-01

    A series of plate impact shock-reshock and shock-release experiments were conducted by using an one-stage light gas gun to determine the critical shear strength of the 2024 aluminum alloy under shock compression levels ranging from 0.66 to 3.05 GPa in the present study. In the experiments, a dual flyer plate assembly, i.e., the 2024 aluminum alloy flyer backed either by a brass plate or a PMMA plate, was utilized to produce reshock or release wave. The stress profiles of uniaxial plane strain wave propagation in the 2024 aluminum alloy sample under different pre-compressed states were measured by the embedded stress gauges. The stress-strain data at corresponding states were then calculated by a Lagrangian analysis method named as path line method. The critical shear strengths at different stress levels were finally obtained by self-consistent method. The results show that, at the low shock compression level (0.66 to 3.05 GPa), the critical shear strength of the 2024 aluminum alloy cannot be ignored and increases with the increasing longitudinal stress, which may be attributed to rate-dependence and/or pressure dependent yield behavior of the 2024 aluminum alloy.

  6. Earth's Decelerating Tectonic Plates

    SciTech Connect

    Forte, A M; Moucha, R; Rowley, D B; Quere, S; Mitrovica, J X; Simmons, N A; Grand, S P

    2008-08-22

    Space geodetic and oceanic magnetic anomaly constraints on tectonic plate motions are employed to determine a new global map of present-day rates of change of plate velocities. This map shows that Earth's largest plate, the Pacific, is presently decelerating along with several other plates in the Pacific and Indo-Atlantic hemispheres. These plate decelerations contribute to an overall, globally averaged slowdown in tectonic plate speeds. The map of plate decelerations provides new and unique constraints on the dynamics of time-dependent convection in Earth's mantle. We employ a recently developed convection model constrained by seismic, geodynamic and mineral physics data to show that time-dependent changes in mantle buoyancy forces can explain the deceleration of the major plates in the Pacific and Indo-Atlantic hemispheres.

  7. Damage areas on selected LDEF aluminum surfaces

    NASA Technical Reports Server (NTRS)

    Coombs, Cassandra R.; Atkinson, Dale R.; Allbrooks, Martha K.; Watts, Alan J.; Hennessy, Corey J.; Wagner, John D.

    1993-01-01

    With the U.S. about to embark on a new space age, the effects of the space environment on a spacecraft during its mission lifetime become more relevant. Included among these potential effects are degradation and erosion due to micrometeoroid and debris impacts, atomic oxygen and ultraviolet light exposure as well as material alteration from thermal cycling, and electron and proton exposure. This paper focuses on the effects caused by micrometeoroid and debris impacts on several LDEF aluminum plates from four different bay locations: C-12, C-10, C-01, and E-09. Each plate was coated with either a white, black, or gray thermal paint. Since the plates were located at different orientations on the satellite, their responses to the hypervelocity impacts varied. Crater morphologies range from a series of craters, spall zones, domes, spaces, and rings to simple craters with little or no spall zones. In addition, each of these crater morphologies is associated with varying damage areas, which appear to be related to their respective bay locations and thus exposure angles. More than 5% of the exposed surface area examined was damaged by impact cratering and its coincident effects (i.e., spallation, delamination and blow-off). Thus, results from this analysis may be significant for mission and spacecraft planners and designers.

  8. ASSEMBLY OF PARALLEL PLATES

    DOEpatents

    Groh, E.F.; Lennox, D.H.

    1963-04-23

    This invention is concerned with a rigid assembly of parallel plates in which keyways are stamped out along the edges of the plates and a self-retaining key is inserted into aligned keyways. Spacers having similar keyways are included between adjacent plates. The entire assembly is locked into a rigid structure by fastening only the outermost plates to the ends of the keys. (AEC)

  9. Accelerated plate tectonics.

    PubMed

    Anderson, D L

    1975-03-21

    The concept of a stressed elastic lithospheric plate riding on a viscous asthenosphere is used to calculate the recurrence interval of great earthquakes at convergent plate boundaries, the separation of decoupling and lithospheric earthquakes, and the migration pattern of large earthquakes along an arc. It is proposed that plate motions accelerate after great decoupling earthquakes and that most of the observed plate motions occur during short periods of time, separated by periods of relative quiescence.

  10. Aluminum permanganate battery

    SciTech Connect

    Marsh, C.; Licht, S.L.

    1993-11-30

    A battery is provided comprising an aluminum anode, an aqueous solution of permanganate as the cathodic species and a second electrode capable of reducing permanganate. Such a battery system is characterized by its high energy density and low polarization losses when operating at high temperatures in a strong caustic electrolyte, i.e., high concentration of hydroxyl ions. A variety of anode and electrocatalyst materials are suitable for the efficient oxidation-reduction process and are elucidated.

  11. Rotatable shear plate interferometer

    DOEpatents

    Duffus, Richard C.

    1988-01-01

    A rotatable shear plate interferometer comprises a transparent shear plate mounted obliquely in a tubular supporting member at 45.degree. with respect to its horizontal center axis. This tubular supporting member is supported rotatably around its center axis and a collimated laser beam is made incident on the shear plate along this center axis such that defocus in different directions can be easily measured.

  12. Plating Tank Control Software

    1998-03-01

    The Plating Tank Control Software is a graphical user interface that controls and records plating process conditions for plating in high aspect ratio channels that require use of low current and long times. The software is written for a Pentium II PC with an 8 channel data acquisition card, and the necessary shunt resistors for measuring currents in the millampere range.

  13. Plate-shaped non-contact ultrasonic transporter using flexural vibration.

    PubMed

    Ishii, Takahiko; Mizuno, Yosuke; Koyama, Daisuke; Nakamura, Kentaro; Harada, Kana; Uchida, Yukiyoshi

    2014-02-01

    We developed a plate-shaped non-contact transporter based on ultrasonic vibration, exploiting a phenomenon that a plate can be statically levitated at the place where its gravity and the acoustic radiation force are balanced. In the experiment, four piezoelectric zirconate titanate elements were attached to aluminum plates, on which lattice flexural vibration was excited at 22.3 kHz. The vibrating plates were connected to a loading plate via flexible posts that can minimize the influence of the flexure induced by heavy loads. The distribution of the vibration displacement on the plate was predicted through finite-element analysis to find the appropriate positions of the posts. The maximum levitation height of this transporter was 256 μm with no load. When two vibrating plates were connected to a loading plate, the maximum transportable load was 4.0 kgf. PMID:23876434

  14. PLATE WAVE RESONANCE WITH AIR-COUPLED ULTRASONICS

    SciTech Connect

    Bar, H. N.; Dayal, V.; Barnard, D.; Hsu, D. K.

    2010-02-22

    Air-coupled ultrasonic transducers can excite plate waves in metals and composites. The coincidence effect, i.e., the wave vector of plate wave coincides with projection of exciting airborne sound vector, leads to a resonance which strongly amplifies the sound transmission through the plate. The resonance depends on the angle of incidence and the frequency. In the present study, the incidence angle for maximum transmission (theta{sub max}) is measured in plates of steel, aluminum, carbon fiber reinforced composites and honeycomb sandwich panels. The variations of (theta{sub max}) with plate thickness are compared with theoretical values in steel, aluminum and quasi-isotropic carbon fiber composites. The enhanced transmission of air-coupled ultrasound at oblique incidence can substantially improve the probability of flaw detection in plates and especially in honeycomb structures. Experimental air-coupled ultrasonic scan of subtle flaws in CFRP laminates showed definite improvement of signal-to-noise ratio with oblique incidence at theta{sub max}.

  15. Finite Element and Plate Theory Modeling of Acoustic Emission Waveforms

    NASA Technical Reports Server (NTRS)

    Prosser, W. H.; Hamstad, M. A.; Gary, J.; OGallagher, A.

    1998-01-01

    A comparison was made between two approaches to predict acoustic emission waveforms in thin plates. A normal mode solution method for Mindlin plate theory was used to predict the response of the flexural plate mode to a point source, step-function load, applied on the plate surface. The second approach used a dynamic finite element method to model the problem using equations of motion based on exact linear elasticity. Calculations were made using properties for both isotropic (aluminum) and anisotropic (unidirectional graphite/epoxy composite) materials. For simulations of anisotropic plates, propagation along multiple directions was evaluated. In general, agreement between the two theoretical approaches was good. Discrepancies in the waveforms at longer times were caused by differences in reflections from the lateral plate boundaries. These differences resulted from the fact that the two methods used different boundary conditions. At shorter times in the signals, before reflections, the slight discrepancies in the waveforms were attributed to limitations of Mindlin plate theory, which is an approximate plate theory. The advantages of the finite element method are that it used the exact linear elasticity solutions, and that it can be used to model real source conditions and complicated, finite specimen geometries as well as thick plates. These advantages come at a cost of increased computational difficulty, requiring lengthy calculations on workstations or supercomputers. The Mindlin plate theory solutions, meanwhile, can be quickly generated on personal computers. Specimens with finite geometry can also be modeled. However, only limited simple geometries such as circular or rectangular plates can easily be accommodated with the normal mode solution technique. Likewise, very limited source configurations can be modeled and plate theory is applicable only to thin plates.

  16. Aluminum Carbothermic Technology

    SciTech Connect

    Bruno, Marshall J.

    2005-03-31

    This report documents the non-proprietary research and development conducted on the Aluminum Carbothermic Technology (ACT) project from contract inception on July 01, 2000 to termination on December 31, 2004. The objectives of the program were to demonstrate the technical and economic feasibility of a new carbothermic process for producing commercial grade aluminum, designated as the ''Advanced Reactor Process'' (ARP). The scope of the program ranged from fundamental research through small scale laboratory experiments (65 kW power input) to larger scale test modules at up to 1600 kW power input. The tasks included work on four components of the process, Stages 1 and 2 of the reactor, vapor recovery and metal alloy decarbonization; development of computer models; and economic analyses of capital and operating costs. Justification for developing a new, carbothermic route to aluminum production is defined by the potential benefits in reduced energy, lower costs and more favorable environmental characteristics than the conventional Hall-Heroult process presently used by the industry. The estimated metrics for these advantages include energy rates at approximately 10 kWh/kg Al (versus over 13 kWh/kg Al for Hall-Heroult), capital costs as low as $1250 per MTY (versus 4,000 per MTY for Hall-Heroult), operating cost reductions of over 10%, and up to 37% reduction in CO2 emissions for fossil-fuel power plants. Realization of these benefits would be critical to sustaining the US aluminum industries position as a global leader in primary aluminum production. One very attractive incentive for ARP is its perceived ability to cost effectively produce metal over a range of smelter sizes, not feasible for Hall-Heroult plants which must be large, 240,000 TPY or more, to be economical. Lower capacity stand alone carbothermic smelters could be utilized to supply molten metal at fabrication facilities similar to the mini-mill concept employed by the steel industry. Major

  17. An improved plating process

    NASA Technical Reports Server (NTRS)

    Askew, John C.

    1994-01-01

    An alternative to the immersion process for the electrodeposition of chromium from aqueous solutions on the inside diameter (ID) of long tubes is described. The Vessel Plating Process eliminates the need for deep processing tanks, large volumes of solutions, and associated safety and environmental concerns. Vessel Plating allows the process to be monitored and controlled by computer thus increasing reliability, flexibility and quality. Elimination of the trivalent chromium accumulation normally associated with ID plating is intrinsic to the Vessel Plating Process. The construction and operation of a prototype Vessel Plating Facility with emphasis on materials of construction, engineered and operational safety and a unique system for rinse water recovery are described.

  18. Angular shear plate

    SciTech Connect

    Ruda, Mitchell C.; Greynolds, Alan W.; Stuhlinger, Tilman W.

    2009-07-14

    One or more disc-shaped angular shear plates each include a region thereon having a thickness that varies with a nonlinear function. For the case of two such shear plates, they are positioned in a facing relationship and rotated relative to each other. Light passing through the variable thickness regions in the angular plates is refracted. By properly timing the relative rotation of the plates and by the use of an appropriate polynomial function for the thickness of the shear plate, light passing therethrough can be focused at variable positions.

  19. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 1 2014-04-01 2014-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  20. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 1 2011-04-01 2011-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  1. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 1 2013-04-01 2013-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  2. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  3. 21 CFR 73.1645 - Aluminum powder.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 1 2012-04-01 2012-04-01 false Aluminum powder. 73.1645 Section 73.1645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Drugs § 73.1645 Aluminum powder. (a) Identity. (1) The color additive aluminum powder shall be composed of finely divided particles of aluminum prepared from virgin aluminum....

  4. Multicolor printing plate joining

    NASA Technical Reports Server (NTRS)

    Waters, W. J. (Inventor)

    1984-01-01

    An upper plate having ink flow channels and a lower plate having a multicolored pattern are joined. The joining is accomplished without clogging any ink flow paths. A pattern having different colored parts and apertures is formed in a lower plate. Ink flow channels each having respective ink input ports are formed in an upper plate. The ink flow channels are coated with solder mask and the bottom of the upper plate is then coated with solder. The upper and lower plates are pressed together at from 2 to 5 psi and heated to a temperature of from 295 F to 750 F or enough to melt the solder. After the plates have cooled and the pressure is released, the solder mask is removed from the interior passageways by means of a liquid solvent.

  5. Geologically current plate motions

    NASA Astrophysics Data System (ADS)

    DeMets, Charles; Gordon, Richard G.; Argus, Donald F.

    2010-04-01

    We describe best-fitting angular velocities and MORVEL, a new closure-enforced set of angular velocities for the geologically current motions of 25 tectonic plates that collectively occupy 97 per cent of Earth's surface. Seafloor spreading rates and fault azimuths are used to determine the motions of 19 plates bordered by mid-ocean ridges, including all the major plates. Six smaller plates with little or no connection to the mid-ocean ridges are linked to MORVEL with GPS station velocities and azimuthal data. By design, almost no kinematic information is exchanged between the geologically determined and geodetically constrained subsets of the global circuit-MORVEL thus averages motion over geological intervals for all the major plates. Plate geometry changes relative to NUVEL-1A include the incorporation of Nubia, Lwandle and Somalia plates for the former Africa plate, Capricorn, Australia and Macquarie plates for the former Australia plate, and Sur and South America plates for the former South America plate. MORVEL also includes Amur, Philippine Sea, Sundaland and Yangtze plates, making it more useful than NUVEL-1A for studies of deformation in Asia and the western Pacific. Seafloor spreading rates are estimated over the past 0.78 Myr for intermediate and fast spreading centres and since 3.16 Ma for slow and ultraslow spreading centres. Rates are adjusted downward by 0.6-2.6mmyr-1 to compensate for the several kilometre width of magnetic reversal zones. Nearly all the NUVEL-1A angular velocities differ significantly from the MORVEL angular velocities. The many new data, revised plate geometries, and correction for outward displacement thus significantly modify our knowledge of geologically current plate motions. MORVEL indicates significantly slower 0.78-Myr-average motion across the Nazca-Antarctic and Nazca-Pacific boundaries than does NUVEL-1A, consistent with a progressive slowdown in the eastward component of Nazca plate motion since 3.16 Ma. It also

  6. Cathodic phenomena in aluminum electrowinning

    NASA Astrophysics Data System (ADS)

    Bouteillon, J.; Poignet, J. C.; Rameau, J. J.

    1993-02-01

    Although aluminum is one of the world's highest production-volume primary metals, it is particularly costly to produce for a variety of factors, not the least of which are the expenses associated with electrolytic reduction. Based on the scale of global aluminum processing, even minor improvements in the electrowinning technology can result in significant savings of resources. Thus, from this perspective, the following reviews recent studies of cathodic phenomena in aluminum electrowinning.

  7. Quasicrystalline particulate reinforced aluminum composite

    SciTech Connect

    Anderson, I.E.; Biner, S.B.; Sordelet, D.J.; Unal, O.

    1997-07-01

    Particulate reinforced aluminum and aluminum alloy composites are rapidly emerging as new commercial materials for aerospace, automotive, electronic packaging and other high performance applications. However, their low processing ductility and difficulty in recyclability have been the key concern. In this study, two composite systems having the same aluminum alloy matrix, one reinforced with quasicrystals and the other reinforced with the conventional SiC reinforcements were produced with identical processing routes. Their processing characteristics and tensile mechanical properties were compared.

  8. Aluminum-lithium for aerospace

    SciTech Connect

    Fielding, P.S.; Wolf, G.J.

    1996-10-01

    Aluminum-lithium alloys were developed primarily to reduce the weight of aircraft and aerospace structures. Lithium is the lightest metallic element, and each 1% of lithium added to aluminum reduces alloy density by about 3% and increases modulus by about 5%. Though lithium has a solubility limit of 4.2% in aluminum, the amount of lithium ranges between 1 and 3% in commercial alloys. Aluminum-lithium alloys are most often selected for aerospace components because of their low density, high strength, and high specific modulus. However, other applications now exploit their excellent fatigue resistance and cryogenic toughness.

  9. Mineral of the month: aluminum

    USGS Publications Warehouse

    Plunkert, Patricia A.

    2005-01-01

    Aluminum is the second most abundant metallic element in Earth’s crust after silicon. Even so, it is a comparatively new industrial metal that has been produced in commercial quantities for little more than 100 years. Aluminum is lightweight, ductile, malleable and corrosion resistant, and is a good conductor of heat and electricity. Weighing about one-third as much as steel or copper per unit of volume, aluminum is used more than any other metal except iron. Aluminum can be fabricated into desired forms and shapes by every major metalworking technique to add to its versatility.

  10. The dynamic inelastic response of delaminated plates

    SciTech Connect

    Addessio, F.L.; Williams, T.O.

    1996-12-01

    A generalized theory for laminated plates with delaminations is used to consider the influence of inelastic deformations on the dynamic behavior of composite plates with delaminations. The laminate model is based on a generalized displacement formulation implemented at the layer level. The delamination behavior can be modeled using any general interfacial fracture law: however, for the current work a linear model is employed. The interfacial displacement jumps are expressed in an internally consistent fashion in terms of the fundamental unknown interfacial tractions. The current theory imposes no restrictions on the size, location, distribution, or direction of growth of the delaminations. The proposed theory is used to consider the inelastic, dynamic response of delaminated plates in cylindrical bending subjected to a ramp and hold type of loading. The individual layers in the current study are assumed to be either titanium or aluminum. The inelastic response of both materials is modeled using the unified viscoplastic theory of Bodner and Partom. It is shown that the presence of both inelastic behavior and delamination can have a significant influence on the plate response. In particular it is shown that these mechanisms are strongly interactive. This result emphasizes the need to consider both mechanisms simultaneously.

  11. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, Nguyen Q.; Loutfy, Raouf O.; Yao, Neng-Ping

    1984-01-01

    Production of metallic aluminum by the electrolysis of Al.sub.2 S.sub.3 at 700.degree.-800.degree. C. in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  12. Production of aluminum metal by electrolysis of aluminum sulfide

    DOEpatents

    Minh, N.Q.; Loutfy, R.O.; Yao, N.P.

    1982-04-01

    Metallic aluminum may be produced by the electrolysis of Al/sub 2/S/sub 3/ at 700 to 800/sup 0/C in a chloride melt composed of one or more alkali metal chlorides, and one or more alkaline earth metal chlorides and/or aluminum chloride to provide improved operating characteristics of the process.

  13. Characterization of ultradispersed aluminum

    SciTech Connect

    Simpson, R.L.; Maienschein, J.L.; Swansiger, R.W.; Garcia, F.; Darling, D.H.

    1994-12-08

    Samples of ultradispersed Al were received, which were produced by electrically exploding Al wires in argon. These samples comprised very small particles that were not significantly oxidized and that were stable in air. Particle morphology were studied with SE, micropycnometry, and gas adsorption surface area. Composition were determined using various techniques, as were thermal stability and reaction exotherms. The inexplicable reports of an Al-Ar compound and of an exothermic reaction were not confirmed. The material is a stable, nonoxidized, small-particle, highly reactive form of aluminum that is of interest in energetic materials formulations.

  14. Aluminum nitride grating couplers.

    PubMed

    Ghosh, Siddhartha; Doerr, Christopher R; Piazza, Gianluca

    2012-06-10

    Grating couplers in sputtered aluminum nitride, a piezoelectric material with low loss in the C band, are demonstrated. Gratings and a waveguide micromachined on a silicon wafer with 600 nm minimum feature size were defined in a single lithography step without partial etching. Silicon dioxide (SiO(2)) was used for cladding layers. Peak coupling efficiency of -6.6 dB and a 1 dB bandwidth of 60 nm have been measured. This demonstration of wire waveguides and wideband grating couplers in a material that also has piezoelectric and elasto-optic properties will enable new functions for integrated photonics and optomechanics.

  15. Ultrasonic Real-Time Quality Monitoring Of Aluminum Spot Weld Process

    NASA Astrophysics Data System (ADS)

    Perez Regalado, Waldo Josue

    The real-time ultrasonic spot weld monitoring system, introduced by our research group, has been designed for the unsupervised quality characterization of the spot welding process. It comprises the ultrasonic transducer (probe) built into one of the welding electrodes and an electronics hardware unit which gathers information from the transducer, performs real-time weld quality characterization and communicates with the robot programmable logic controller (PLC). The system has been fully developed for the inspection of spot welds manufactured in steel alloys, and has been mainly applied in the automotive industry. In recent years, a variety of materials have been introduced to the automotive industry. These include high strength steels, magnesium alloys, and aluminum alloys. Aluminum alloys have been of particular interest due to their high strength-to-weight ratio. Resistance spot welding requirements for aluminum vary greatly from those of steel. Additionally, the oxide film formed on the aluminum surface increases the heat generation between the copper electrodes and the aluminum plates leading to accelerated electrode deterioration. Preliminary studies showed that the real-time quality inspection system was not able to monitor spot welds manufactured with aluminum. The extensive experimental research, finite element modelling of the aluminum welding process and finite difference modeling of the acoustic wave propagation through the aluminum spot welds presented in this dissertation, revealed that the thermodynamics and hence the acoustic wave propagation through an aluminum and a steel spot weld differ significantly. For this reason, the hardware requirements and the algorithms developed to determine the welds quality from the ultrasonic data used on steel, no longer apply on aluminum spot welds. After updating the system and designing the required algorithms, parameters such as liquid nugget penetration and nugget diameter were available in the ultrasonic data

  16. Open-Cell Aluminum Foams Filled With Phase Change Materials as Compact Heat Sinks

    SciTech Connect

    Hong, Sung-tae; Herling, Darrell R.

    2006-11-01

    In many engineering applications, thermal management of electrical devices under cyclic temperature variations can be important for proper operation of the devices and for thermal safety. Open-cell aluminum foams filled with phase change materials (PCM) can be used as effective heat sinks through the use of the thermal conductivity of the foams and the latent heat of the PCM. The effects of geometric parameters of open-cell aluminum foams on the performance of aluminum foam-PCM heat sinks are investigated by experiments. Three types of open-cell aluminum 6061 foams with similar relative densities and different cell sizes are used as specimens. Paraffin is selected as the PCM due to its excellent thermal stability and ease of handling. During the experiment, a copper block, which simulates an electrical device under thermal load, is attached to the bottom surface of the specimen and heated by a hot plate until the temperature of the copper block reaches 100 C. Then the whole experimental set-up is removed from the hot plate and cooled. The temperature history of the copper block is measured as a function of time. The experimental results show that the aluminum foam-PCM heat sinks increase both the heating and cooling times of the copper block. Also, as the surface area per unit volume of the aluminum foam increases, both the heating and cooling times increase due to better utilization of the latent heat of the PCM. Finally, the experimental results indicate that the effect of the surface area per unit volume is more pronounced on the cooling time than on the heating time. The results of this investigation suggest that the surface area per unit volume of aluminum foams can be a major parameter in the design of aluminum foam-PCM heat sinks made of open-cell aluminum foams with similar relative densities.

  17. Selective Adsorption of Sodium Aluminum Fluoride Salts from Molten Aluminum

    SciTech Connect

    Leonard S. Aubrey; Christine A. Boyle; Eddie M. Williams; David H. DeYoung; Dawid D. Smith; Feng Chi

    2007-08-16

    Aluminum is produced in electrolytic reduction cells where alumina feedstock is dissolved in molten cryolite (sodium aluminum fluoride) along with aluminum and calcium fluorides. The dissolved alumina is then reduced by electrolysis and the molten aluminum separates to the bottom of the cell. The reduction cell is periodically tapped to remove the molten aluminum. During the tapping process, some of the molten electrolyte (commonly referred as “bath” in the aluminum industry) is carried over with the molten aluminum and into the transfer crucible. The carryover of molten bath into the holding furnace can create significant operational problems in aluminum cast houses. Bath carryover can result in several problems. The most troublesome problem is sodium and calcium pickup in magnesium-bearing alloys. Magnesium alloying additions can result in Mg-Na and Mg-Ca exchange reactions with the molten bath, which results in the undesirable pickup of elemental sodium and calcium. This final report presents the findings of a project to evaluate removal of molten bath using a new and novel micro-porous filter media. The theory of selective adsorption or removal is based on interfacial surface energy differences of molten aluminum and bath on the micro-porous filter structure. This report describes the theory of the selective adsorption-filtration process, the development of suitable micro-porous filter media, and the operational results obtained with a micro-porous bed filtration system. The micro-porous filter media was found to very effectively remove molten sodium aluminum fluoride bath by the selective adsorption-filtration mechanism.

  18. Hypervelocity plate acceleration

    SciTech Connect

    Marsh, S.P.; Tan, T.H.

    1991-01-01

    Shock tubes have been used to accelerate 1.5-mm-thick stainless steel plates to high velocity while retaining their integrity. The fast shock tubes are 5.1-cm-diameter, 15.2-cm-long cylinders of PBX-9501 explosive containing a 1.1-cm-diameter cylindrical core of low-density polystyrene foam. The plates have been placed directly in contact with one face of the explosive system. Plane-wave detonation was initiated on the opposite face. A Mach disk was formed in the imploding styrofoam core, which provided the impulse required to accelerate the metal plate to high velocity. Parametric studies were made on this system to find the effect of varying plate metal, plate thickness, foam properties, and addition of a barrel. A maximum plate velocity of 9.0 km/s has been observed. 6 refs., 17 figs.

  19. Phenomena after meteoroid penetration of a bumper plate

    NASA Technical Reports Server (NTRS)

    Todd, F. C.

    1972-01-01

    The results are presented of a study to obtain a computer program for the penetration of a thin plate of aluminum by a sphere of rock. The study was divided into two projects. One project covers the initial impact, the crushing of the sphere of rock, the break up of the aluminum sheet, and the conversion of the sufficiently shock-compressed regions of rock and aluminum into a plasma. The other project considers the ejection of a cone of plasma with entrained particles from the impact zone, its expansion as it traverses a region of free space, and its impact on a stack of paper sheets. The ablation of fragments in penetrating the stack of paper sheets is also considered.

  20. Plating methods, a survey

    NASA Technical Reports Server (NTRS)

    Berkowitz, J. B.; Emerson, N. H.

    1972-01-01

    Results are presented of a comprehensive search of the literature available, much of which has been generated by the research centers of NASA and its contractors, on plating and coating methods and techniques. Methods covered included: (1) electroplating from aqueous solutions; (2) electroplating from nonaqueous solutions; (3) electroplating from fused-salt baths; (4) electroforming; (5) electroless plating, immersion plating, and mirroring; (6) electroplating from gaseous plasmas; and (7) anodized films and conversion coatings.

  1. GOLD PLATING PROCESS

    DOEpatents

    Seegmiller, R.

    1957-08-01

    An improved bath is reported for plating gold on other metals. The composition of the plating bath is as follows: Gold cyanide from about 15 to about 50 grams, potassium cyanide from about 70 to about 125 grams, and sulfonated castor oil from about 0.1 to about 10 cc. The gold plate produced from this bath is smooth, semi-hard, and nonporous.

  2. The Benefits of Aluminum Windows.

    ERIC Educational Resources Information Center

    Goyal, R. C.

    2002-01-01

    Discusses benefits of aluminum windows for college construction and renovation projects, including that aluminum is the most successfully recycled material, that it meets architectural glass deflection standards, that it has positive thermal energy performance, and that it is a preferred exterior surface. (EV)

  3. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  4. Primary Aluminum Plants Worldwide - 1998

    USGS Publications Warehouse

    1999-01-01

    The 1990 U.S. Bureau of Mines publication, Primary Aluminum Plants Worldwide, has been updated and is now available. The 1998 USGS edition of Primary Aluminum Plants Worldwide is published in two parts. Part I—Detail contains information on individual primary smelter capacity, location, ownership, sources of energy, and other miscellaneous information. Part II—Summary summarizes the capacity data by country

  5. Aluminum Nanoholes for Optical Biosensing.

    PubMed

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-07-09

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation--which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports--the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs.

  6. Aluminum Nanoholes for Optical Biosensing

    PubMed Central

    Barrios, Carlos Angulo; Canalejas-Tejero, Víctor; Herranz, Sonia; Urraca, Javier; Moreno-Bondi, María Cruz; Avella-Oliver, Miquel; Maquieira, Ángel; Puchades, Rosa

    2015-01-01

    Sub-wavelength diameter holes in thin metal layers can exhibit remarkable optical features that make them highly suitable for (bio)sensing applications. Either as efficient light scattering centers for surface plasmon excitation or metal-clad optical waveguides, they are able to form strongly localized optical fields that can effectively interact with biomolecules and/or nanoparticles on the nanoscale. As the metal of choice, aluminum exhibits good optical and electrical properties, is easy to manufacture and process and, unlike gold and silver, its low cost makes it very promising for commercial applications. However, aluminum has been scarcely used for biosensing purposes due to corrosion and pitting issues. In this short review, we show our recent achievements on aluminum nanohole platforms for (bio)sensing. These include a method to circumvent aluminum degradation—which has been successfully applied to the demonstration of aluminum nanohole array (NHA) immunosensors based on both, glass and polycarbonate compact discs supports—the use of aluminum nanoholes operating as optical waveguides for synthesizing submicron-sized molecularly imprinted polymers by local photopolymerization, and a technique for fabricating transferable aluminum NHAs onto flexible pressure-sensitive adhesive tapes, which could facilitate the development of a wearable technology based on aluminum NHAs. PMID:26184330

  7. Subspace model identification of guided wave propagation in metallic plates

    NASA Astrophysics Data System (ADS)

    Kim, Junhee; Kim, Kiyoung; Sohn, Hoon

    2014-03-01

    In this study, a data-driven subspace system identification approach is proposed for modeling guided wave propagation in plate media. In the data-driven approach, the subspace system identification estimates a mathematical model fitted to experimentally measured data, but the black-box model identified captures the dynamics of wave propagation. To demonstrate the versatility of the black-box model, wave motions in various shapes of aluminum plates are investigated in the study. In addition, a waveform predictor and temperature change indicator are proposed as applications of the black-box models, to further promote the modeling approach to guided wave propagation.

  8. Determination of Plate Compressive Strengths at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Heimerl, George J; Roberts, William M

    1950-01-01

    The results of local-instability tests of h-section plate assemblies and compressive stress-strain tests of extruded 75s-t6 aluminum alloy, obtained to determine flat-plate compressive strength under stabilized elevated temperature conditions, are given for temperatures up to 600 degrees F. The results show that methods available for calculating the critical compressive stress at room temperature can also be used at elevated temperatures if the applicable compressive stress-strain curve for the material is given.

  9. PLATES WITH OXIDE INSERTS

    DOEpatents

    West, J.M.; Schumar, J.F.

    1958-06-10

    Planar-type fuel assemblies for nuclear reactors are described, particularly those comprising fuel in the oxide form such as thoria and urania. The fuel assembly consists of a plurality of parallel spaced fuel plate mennbers having their longitudinal side edges attached to two parallel supporting side plates, thereby providing coolant flow channels between the opposite faces of adjacent fuel plates. The fuel plates are comprised of a plurality of longitudinally extending tubular sections connected by web portions, the tubular sections being filled with a plurality of pellets of the fuel material and the pellets being thermally bonded to the inside of the tubular section by lead.

  10. Buckling and postbuckling behavior of compression-loaded isotropic plates with cutouts

    NASA Technical Reports Server (NTRS)

    Nemeth, Michael P.

    1990-01-01

    An experimental study of the buckling and postbuckling behavior of square and rectangular compression loaded aluminum plates with centrally located circular, square, and elliptical cutouts is presented. Experimental results indicate that the plates exhibit overall trends of increasing buckling strain and decreasing initial postbuckling stiffness with increasing cutout width. Corresponding plates with circular and square cutouts of the same width buckle at approximately the same strain level, and exhibit approximately the same initial postbuckling stiffness. Results show that the reduction in initial postbuckling stiffness due to a cutout generally decreases as the plate aspect ratio increases. Other results presented indicate that square plates with elliptical cutouts having a large cutout-width-to-plate-width ratio generally lose prebuckling and initial postbuckling stiffness as the cutout height increases. However, the plates buckle at essentially the same strain level. Results also indicate that postbuckling stiffness is more sensitive to changes in elliptical cutout height than are prebuckling stiffness and buckling strain.

  11. Benchmarks of simple, generic, shaped plates for validation of low-frequency electromagnetic computational codes

    NASA Technical Reports Server (NTRS)

    Deshpande, M. D.; Cockrell, C. R.; Beck, F. B.; Nguyen, T. X.

    1993-01-01

    The validation of low-frequency measurements and electromagnetic (EM) scattering computations for several simple, generic shapes, such as an equilateral-triangular plate, an equilateral-triangular plate with a concentric equilateral-triangular hole, and diamond- and hexagonal-shaped plates, is discussed. The plates were constructed from a thin aluminum sheet with a thickness of 0.08 cm. EM scattering by the planar plates was measured in the experimental test range (ETR) facility of NASA Langley Research Center. The dimensions of the plates were selected such that, over the frequency range of interest, the dimensions were in the range of lambda0 to 3(lambda0). In addition, the triangular plate with a triangular hole was selected to study internal-hole resonances.

  12. Benchmarks of simple, generic, shaped plates for validation of low-frequency electromagnetic computational codes

    NASA Astrophysics Data System (ADS)

    Deshpande, M. D.; Cockrell, C. R.; Beck, F. B.; Nguyen, T. X.

    1993-08-01

    The validation of low-frequency measurements and electromagnetic (EM) scattering computations for several simple, generic shapes, such as an equilateral-triangular plate, an equilateral-triangular plate with a concentric equilateral-triangular hole, and diamond- and hexagonal-shaped plates, is discussed. The plates were constructed from a thin aluminum sheet with a thickness of 0.08 cm. EM scattering by the planar plates was measured in the experimental test range (ETR) facility of NASA Langley Research Center. The dimensions of the plates were selected such that, over the frequency range of interest, the dimensions were in the range of lambda0 to 3(lambda0). In addition, the triangular plate with a triangular hole was selected to study internal-hole resonances.

  13. High adherence copper plating process

    DOEpatents

    Nignardot, Henry

    1993-01-01

    A process for applying copper to a substrate of aluminum or steel by electrodeposition and for preparing an aluminum or steel substrate for electrodeposition of copper. Practice of the invention provides good adhesion of the copper layer to the substrate.

  14. Aluminum heat sink enables power transistors to be mounted integrally with printed circuit board

    NASA Technical Reports Server (NTRS)

    Seaward, R. C.

    1967-01-01

    Power transistor is provided with an integral flat plate aluminum heat sink which mounts directly on a printed circuit board containing associated circuitry. Standoff spacers are used to attach the heat sink to the printed circuit board containing the remainder of the circuitry.

  15. 46 CFR 160.035-6 - Construction of aluminum oar-, hand-, and motor-propelled lifeboats.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... (CONTINUED) EQUIPMENT, CONSTRUCTION, AND MATERIALS: SPECIFICATIONS AND APPROVAL LIFESAVING EQUIPMENT... gage equals 0.1620. (b) Materials. (1) Plating for shell, air tanks, etc., shall be as shown in Table... sternpost, and the propeller shaft stern tube to the sternpost. When using 6061-T6 aluminum, the welded...

  16. 46 CFR 160.035-6 - Construction of aluminum oar-, hand-, and motor-propelled lifeboats.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... (CONTINUED) EQUIPMENT, CONSTRUCTION, AND MATERIALS: SPECIFICATIONS AND APPROVAL LIFESAVING EQUIPMENT... gage equals 0.1620. (b) Materials. (1) Plating for shell, air tanks, etc., shall be as shown in Table... sternpost, and the propeller shaft stern tube to the sternpost. When using 6061-T6 aluminum, the welded...

  17. Buckling and postbuckling behavior of square compression-loaded graphite-epoxy plates with circular cutouts

    NASA Technical Reports Server (NTRS)

    Nemeth, Michael P.

    1990-01-01

    An experimental study of the postbuckling behavior of square compression-loaded graphite-epoxy plates and isotropic plates with a central circular cutout is presented. Results are presented for unidirectional (0 sub 10)s and (90 sub 10)s plates, (0/90 sub 5)s plates, and for aluminum plates. Results are also presented for (+ or - O sub 6)s angle-ply plates for values of O = 30, 46, and 60 degrees. The experimental results indicate that the change in axial stiffness of a plate at buckling is strongly dependent upon cutout size and plate orthotropy. The presence of a cutout gives rise to an internal load distribution that changes, sometimes dramtically, as a function of cutout size coupled with the plate orthotropy. In the buckled state, the role of orthotropy becomes more significant since bending in addition to membrane orthotropy is present. Most of the plates with cutouts exhibited less postbuckling stiffness than the corresponding plate without a cutout, and the postbuckling stiffness decreased with increasing cutout size. However, some of the highly orthotropic plates with cutouts exhibited more postbuckling stiffness than the corresponding plate without a cutout.

  18. High-power Laser Welding of Thick Steel-aluminum Dissimilar Joints

    NASA Astrophysics Data System (ADS)

    Lahdo, Rabi; Springer, André; Pfeifer, Ronny; Kaierle, Stefan; Overmeyer, Ludger

    According to the Intergovernmental Panel on Climate Change (IPCC), a worldwide reduction of CO2-emissions is indispensable to avoid global warming. Besides the automotive sector, lightweight construction is also of high interest for the maritime industry in order to minimize CO2-emissions. Using aluminum, the weight of ships can be reduced, ensuring lower fuel consumption. Therefore, hybrid joints of steel and aluminum are of great interest to the maritime industry. In order to provide an efficient lap joining process, high-power laser welding of thick steel plates (S355, t = 5 mm) and aluminum plates (EN AW-6082, t = 8 mm) is investigated. As the weld seam quality greatly depends on the amount of intermetallic phases within the joint, optimized process parameters and control are crucial. Using high-power laser welding, a tensile strength of 10 kN was achieved. Based on metallographic analysis, hardness tests, and tensile tests the potential of this joining method is presented.

  19. FT-IR standoff detection of thermally excited emissions of trinitrotoluene (TNT) deposited on aluminum substrates.

    PubMed

    Castro-Suarez, John R; Pacheco-Londoño, Leonardo C; Vélez-Reyes, Miguel; Diem, Max; Tague, Thomas J; Hernandez-Rivera, Samuel P

    2013-02-01

    A standoff detection system was assembled by coupling a reflecting telescope to a Fourier transform infrared spectrometer equipped with a cryo-cooled mercury cadmium telluride detector and used for detection of solid-phase samples deposited on substrates. Samples of highly energetic materials were deposited on aluminum substrates and detected at several collector-target distances by performing passive-mode, remote, infrared detection measurements on the heated analytes. Aluminum plates were used as support material, and 2,4,6-Trinitrotoluene (TNT) was used as the target. For standoff detection experiments, the samples were placed at different distances (4 to 55 m). Several target surface temperatures were investigated. Partial least squares regression analysis was applied to the analysis of the intensities of the spectra obtained. Overall, standoff detection in passive mode was useful for quantifying TNT deposited on the aluminum plates with high confidence up to target-collector distances of 55 m.

  20. Aluminum Zintl anion moieties within sodium aluminum clusters

    SciTech Connect

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Bowen, Kit H. E-mail: kiran@mcneese.edu; Schnöckel, Hansgeorg; Eichhorn, Bryan W.; Lee, Mal-Soon; Jena, P.; Kandalam, Anil K. E-mail: kiran@mcneese.edu; Kiran, Boggavarapu E-mail: kiran@mcneese.edu

    2014-02-07

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium–aluminum cluster anions, Na{sub m}Al{sub n}{sup −}, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  1. Aluminum Zintl anion moieties within sodium aluminum clusters

    NASA Astrophysics Data System (ADS)

    Wang, Haopeng; Zhang, Xinxing; Ko, Yeon Jae; Grubisic, Andrej; Li, Xiang; Ganteför, Gerd; Schnöckel, Hansgeorg; Eichhorn, Bryan W.; Lee, Mal-Soon; Jena, P.; Kandalam, Anil K.; Kiran, Boggavarapu; Bowen, Kit H.

    2014-02-01

    Through a synergetic combination of anion photoelectron spectroscopy and density functional theory based calculations, we have established that aluminum moieties within selected sodium-aluminum clusters are Zintl anions. Sodium-aluminum cluster anions, NamAln-, were generated in a pulsed arc discharge source. After mass selection, their photoelectron spectra were measured by a magnetic bottle, electron energy analyzer. Calculations on a select sub-set of stoichiometries provided geometric structures and full charge analyses for both cluster anions and their neutral cluster counterparts, as well as photodetachment transition energies (stick spectra), and fragment molecular orbital based correlation diagrams.

  2. Aluminum anode for aluminum-air battery - Part I: Influence of aluminum purity

    NASA Astrophysics Data System (ADS)

    Cho, Young-Joo; Park, In-Jun; Lee, Hyeok-Jae; Kim, Jung-Gu

    2015-03-01

    2N5 commercial grade aluminum (99.5% purity) leads to the lower aluminum-air battery performances than 4N high pure grade aluminum (99.99% purity) due to impurities itself and formed impurity complex layer which contained Fe, Si, Cu and others. The impurity complex layer of 2N5 grade Al declines the battery voltage on standby status. It also depletes discharge current and battery efficiency at 1.0 V which is general operating voltage of aluminum-air battery. However, the impurity complex layer of 2N5 grade Al is dissolved with decreasing discharge voltage to 0.8 V. This phenomenon leads to improvement of discharge current density and battery efficiency by reducing self-corrosion reaction. This study demonstrates the possibility of use of 2N5 grade Al which is cheaper than 4N grade Al as the anode for aluminum-air battery.

  3. Earthquakes and plate tectonics

    USGS Publications Warehouse

    Spall, H.

    1977-01-01

    An explanation is to be found in plate tectonics, a concept which has revolutionized thinking in the Earth sciences in the last 10 years. The theory of plate tectonics combines many of the ideas about continental drift (originally proposed in 1912 by Alfred Wegener in Germany) and sea-floor spreading (suggested originally by Harry Hess of Princeton University). 

  4. Blue Willow Story Plates

    ERIC Educational Resources Information Center

    Fontes, Kris

    2009-01-01

    In the December 1997 issue of "SchoolArts" is a lesson titled "Blue Willow Story Plates" by Susan Striker. In this article, the author shares how she used this lesson with her middle-school students many times over the years. Here, she describes a Blue Willow plate painting project that her students made.

  5. Aluminum-air power cell research and development

    NASA Astrophysics Data System (ADS)

    Cooper, J. F.

    1984-02-01

    An aluminum-air battery is under development with the objective of providing an electric vehicle with the range, acceleration and rapid refueling capability of common automobiles. From tested refuelable cell designs, a wedge-shaped cell was chosen for mechanical simplicity and for its capability of full anode utilization and rapid partial- or full-recharge. The cell uses tin-plated copper tracks to maintain a constant interelectrode separation and to collect anodic current. Rectangular slabs of aluminum enter the cell under gravity feed and gradually assume the wedge shape during dissolution. The feed is constant and continuous and tin/aluminum junction losses are 7 mV at 2 kA/m(2). A second generation wedge cell was developed which incorporates air- and electrolyte-manifolding into individually-replaceable air-cathode cassettes. A prototype wedge cell using replaceable cassettes was operated simultaneously with a crystallizer, which stabilized aluminate concentration and produced a granular aluminum-trihydroxide reaction product. Electrolyte was circulated between cell and fluidized-bed crystallizer, and particles of sizes greater than 0.015 mm were retained within the crystallizer using a hydrocyclone.

  6. Aluminum plasmonic photocatalysis

    PubMed Central

    Hao, Qi; Wang, Chenxi; Huang, Hao; Li, Wan; Du, Deyang; Han, Di; Qiu, Teng; Chu, Paul K.

    2015-01-01

    The effectiveness of photocatalytic processes is dictated largely by plasmonic materials with the capability to enhance light absorption as well as the energy conversion efficiency. Herein, we demonstrate how to improve the plasmonic photocatalytic properties of TiO2/Al nano-void arrays by overlapping the localized surface plasmon resonance (LSPR) modes with the TiO2 band gap. The plasmonic TiO2/Al arrays exhibit superior photocatalytic activity boasting an enhancement of 7.2 folds. The underlying mechanisms concerning the radiative energy transfer and interface energy transfer processes are discussed. Both processes occur at the TiO2/Al interface and their contributions to photocatalysis are evaluated. The results are important to the optimization of aluminum plasmonic materials in photocatalytic applications. PMID:26497411

  7. Turbine vane plate assembly

    SciTech Connect

    Schiavo Jr., Anthony L.

    2006-01-10

    A turbine vane assembly includes a turbine vane having first and second shrouds with an elongated airfoil extending between. Each end of the airfoil transitions into a shroud at a respective junction. Each of the shrouds has a plurality of cooling passages, and the airfoil has a plurality of cooling passages extending between the first and second shrouds. A substantially flat inner plate and an outer plate are coupled to each of the first and second shrouds so as to form inner and outer plenums. Each inner plenum is defined between at least the junction and the substantially flat inner plate; each outer plenum is defined between at least the substantially flat inner plate and the outer plate. Each inner plenum is in fluid communication with a respective outer plenum through at least one of the cooling passages in the respective shroud.

  8. Spray Rolling Aluminum Strip

    SciTech Connect

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  9. Aluminum toxicity. Hematological effects.

    PubMed

    Mahieu, S; del Carmen Contini, M; Gonzalez, M; Millen, N; Elias, M M

    2000-01-01

    Sequential effects of intoxication with aluminum hydroxide (Al) (80 mg/Kg body weight, i.p., three times a week), were studied on rats from weaning and up to 28 weeks. The study was carried out on hematological and iron metabolism-related parameters on peripheral blood, at the end of the 1st, 2nd, 3rd, 4th, 5th and 6th months of exposure. As it was described that hematotoxic effects of Al are mainly seen together with high levels of uremia, renal function was measured at the same periods. The animals treated developed a microcytosis and was accompanied by a decrease in mean corpuscular hemoglobin (MCH). Significantly lower red blood cell counts (RBC million/microl) were found in rats treated during the 1st month. These values matched those obtained for control rats during the 2nd month. From the 3rd month onwards, a significant increase was observed as compared to control groups, and the following values were obtained by the 6th month: (T) 10.0 +/- 0.3 versus (C) 8.7 +/- 0.2 (million/microl). Both MCH and mean corpuscular volume (MCV) were found to be significantly lower in groups treated from the 2nd month. At the end of the 6th month the following values were found: MCH (T) 13.3 +/- 0.1 versus (C) 16.9 +/- 0.3 (pg); MCV (T) 42.1 +/- 0.7 versus (C) 51.8 +/- 0.9 (fl). Al was found responsible for lower serum iron concentration levels and in the percentage of transferrin saturation. Thus, although microcytic anemia constitutes an evidence of chronic aluminum exposure, prolonged exposure could lead to a recovery of hematocrit and hemoglobin concentration values with an increase in red cell number. Nevertheless, both microcytosis and the decrease of MCH would persist. These modifications took place without changes being observed in the renal function during the observation period. PMID:10643868

  10. Aluminum toxicity. Hematological effects.

    PubMed

    Mahieu, S; del Carmen Contini, M; Gonzalez, M; Millen, N; Elias, M M

    2000-01-01

    Sequential effects of intoxication with aluminum hydroxide (Al) (80 mg/Kg body weight, i.p., three times a week), were studied on rats from weaning and up to 28 weeks. The study was carried out on hematological and iron metabolism-related parameters on peripheral blood, at the end of the 1st, 2nd, 3rd, 4th, 5th and 6th months of exposure. As it was described that hematotoxic effects of Al are mainly seen together with high levels of uremia, renal function was measured at the same periods. The animals treated developed a microcytosis and was accompanied by a decrease in mean corpuscular hemoglobin (MCH). Significantly lower red blood cell counts (RBC million/microl) were found in rats treated during the 1st month. These values matched those obtained for control rats during the 2nd month. From the 3rd month onwards, a significant increase was observed as compared to control groups, and the following values were obtained by the 6th month: (T) 10.0 +/- 0.3 versus (C) 8.7 +/- 0.2 (million/microl). Both MCH and mean corpuscular volume (MCV) were found to be significantly lower in groups treated from the 2nd month. At the end of the 6th month the following values were found: MCH (T) 13.3 +/- 0.1 versus (C) 16.9 +/- 0.3 (pg); MCV (T) 42.1 +/- 0.7 versus (C) 51.8 +/- 0.9 (fl). Al was found responsible for lower serum iron concentration levels and in the percentage of transferrin saturation. Thus, although microcytic anemia constitutes an evidence of chronic aluminum exposure, prolonged exposure could lead to a recovery of hematocrit and hemoglobin concentration values with an increase in red cell number. Nevertheless, both microcytosis and the decrease of MCH would persist. These modifications took place without changes being observed in the renal function during the observation period.

  11. Plating To Reinforce Welded Joints

    NASA Technical Reports Server (NTRS)

    Otousa, J. E.

    1982-01-01

    Electrodeposition used to strengthen welded joints gouged, nicked, or suffered other mechanical damage. Plating cell, typically of acrylic plastic such as poly (Methylmetacrylate), is assembled around part to be plated. Areas not to be plated are masked with plater's tape. Weld area is plated in standard nickel-plating process.

  12. Subsurface Aluminum Nitride Formation in Iron-Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Bott, June H.

    Transformation-induced plasticity (TRIP) steels containing higher amounts of aluminum than conventional steels are ideal for structural automotive parts due to their mechanical properties. However, the aluminum tends to react with any processing environment at high temperatures and therefore presents significant challenges during manufacturing. One such challenge occurs during secondary cooling, reheating, and hot-rolling and is caused by a reaction with nitrogen-rich atmospheres wherein subsurface aluminum nitride forms in addition to internal and external oxides. The nitrides are detrimental to mechanical properties and cause surface cracks. It is important to understand how these nitrides and oxides form and their consequences for the quality of steel products. This study looks at model iron-aluminum (up to 8 wt.% aluminum) alloys and uses confocal laser scanning microscopy, x-ray diffraction, scanning electron microscopy with energy dispersive x-ray spectrometry, and transmission electron microscopy to study the effect of various conditions on the growth and development of these precipitates in a subsurface oxygen-depleted region. By using model alloys and controlling the experimental atmosphere, this study is able to understand some of the more fundamental materials science behind aluminum nitride formation in aluminum-rich iron alloys and the relationship between internal nitride and oxide precipitation and external oxide scale morphology and composition. The iron-aluminum alloys were heated in N2 atmospheres containing oxygen impurities. It was found that nitrides formed when bulk aluminum content was below 8 wt.% when oxygen was sufficiently depleted due to the internal oxidation. In the samples containing 1 wt.% aluminum, the depth of the internal oxide and nitride zones were in agreement with a diffusion-based model. Increasing aluminum content to 3 and 5 wt% had the effects of modifying the surface-oxide scale composition and increasing its continuity

  13. Aluminum-air battery crystallizer

    SciTech Connect

    Maimoni, A.

    1987-01-01

    A prototype crystallizer system for the aluminum-air battery operated reliably through simulated startup and shutdown cycles and met its design objectives. The crystallizer system allows for crystallization and removal of the aluminum hydroxide reaction product; it is required to allow steady-state and long-term operation of the aluminum-air battery. The system has to minimize volume and maintain low turbulence and shear to minimize secondary nucleation and energy consumption while enhancing agglomeration. A lamella crystallizer satisfies system constraints.

  14. Magnetic acceleration of aluminum foils for shock wave experiments

    NASA Astrophysics Data System (ADS)

    Neff, Stephan; Martinez, David; Plechaty, Christopher; Stein, Sandra; Presura, Radu

    2010-06-01

    Scaled experiments studying the interaction of shock waves with inhomogeneous background media are essential for understanding many astrophysical phenomena, since they can be used to test analytical theories and simulation codes. We are currently developing such experiments at the Nevada Terawatt Facility. We are using a pulsed power generator (1 MA peak current) to accelerate thin aluminum flyer plates. By impacting these foils on low-density foam targets, we will be able to carry out scaled experiments. We have demonstrated velocities of up to 8 km/s for 50 μm thick aluminum flyers, and are planning to further increase the flyer velocities. We have also carried out first impact tests with transparent polycarbonate targets. Several improvements for our setup are currently in planning, and these improvements will enable us to design scaled experiments for our facility.

  15. PREPARATION OF URANIUM-ALUMINUM ALLOYS

    DOEpatents

    Moore, R.H.

    1962-09-01

    A process is given for preparing uranium--aluminum alloys from a solution of uranium halide in an about equimolar molten alkali metal halide-- aluminum halide mixture and excess aluminum. The uranium halide is reduced and the uranium is alloyed with the excess aluminum. The alloy and salt are separated from each other. (AEC)

  16. Forced response sound radiation from acoustically or mechanically excited small plates

    NASA Technical Reports Server (NTRS)

    Grosveld, Ferdinand W.

    1992-01-01

    Sound radiation from an acoustically excited, clamped aluminum plate is measured and expressed in terms of noise reduction to take into account the incident acoustic excitation field. Its mode shapes and modal frequencies are measured and show good agreement with the predictions from a finite element MSC/NASTRAN model. Noise reduction is measured at 15 points behind the plate and demonstrate good agreement with predictions employing the SYSNOISE numerical analysis system for acoustic-structure interaction.

  17. Earthquakes and plate tectonics.

    USGS Publications Warehouse

    Spall, H.

    1982-01-01

    Earthquakes occur at the following three kinds of plate boundary: ocean ridges where the plates are pulled apart, margins where the plates scrape past one another, and margins where one plate is thrust under the other. Thus, we can predict the general regions on the earth's surface where we can expect large earthquakes in the future. We know that each year about 140 earthquakes of magnitude 6 or greater will occur within this area which is 10% of the earth's surface. But on a worldwide basis we cannot say with much accuracy when these events will occur. The reason is that the processes in plate tectonics have been going on for millions of years. Averaged over this interval, plate motions amount to several mm per year. But at any instant in geologic time, for example the year 1982, we do not know, exactly where we are in the worldwide cycle of strain build-up and strain release. Only by monitoring the stress and strain in small areas, for instance, the San Andreas fault, in great detail can we hope to predict when renewed activity in that part of the plate tectonics arena is likely to take place. -from Author

  18. Lohse's historic plate archive

    NASA Astrophysics Data System (ADS)

    Tsvetkov, M.; Tsvetkova, K.; Richter, G.; Scholz, G.; Böhm, P.

    The description and the analysis of Oswald Lohse's astrophotographic plates, collected at the Astrophysical Observatory Potsdam in the period 1879 - 1889, are presented. 67 plates of the archive, taken with the greatest instrument of the observatory at that time - the refractor (D = 0.30 m, F = 5.40 m, scale = 38''/mm) and with the second heliographic objective (D = 0.13 m, F = 1.36 m, scale = 152''/mm) - - survived two world wars in relative good condition. The plate emulsions are from different manufacturers in the beginning of astrophotography (Gädicke, Schleussner, Beernaert, etc.). The sizes of the plates are usually 9x12 cm2, which corresponds to fields of 1.2deg and 5deg respectively for each instrument mentioned above. The average limiting magnitude is 13.0(pg). Besides of the plates received for technical experiments (work on photographic processes, testing of new instruments and methods of observations), the scientific observations follow programs for studies of planet surfaces, bright stars, some double stars, stellar clusters and nebulous objects. Lohse's archive is included into the Wide Field Plate Database (http://www.skyarchive.org) as the oldest systematic one, covering the fields of Orion (M42/43), Pleiades, h & chi Persei, M37, M3, M11, M13, M92, M31, etc. With the PDS 2020 GM+ microdensitometer of Münster University 10 archive plates were digitized.

  19. Computational valve plate design

    NASA Astrophysics Data System (ADS)

    Kalbfleisch, Paul

    Axial piston machines are widely used in many industries for their designs compactness, flexibility in power transfer, variable flow rate, and high efficiencies as compared to their manufacturing costs. One important component of all axial piston machines that is a very influential on the performance of the unit is the valve plate. The aim of this research is to develop a design methodology that is general enough to design all types of valve plates and the simple enough not to require advanced technical knowledge from the user. A new style of valve plate designs has been developed that comprehensively considers all previous design techniques and does not require significant changes to the manufacturing processes of valve plates. The design methodology utilizes a previously developed accurate computer model of the physical phenomenon. This allows the precise optimization of the valve plate design through the use of simulations rather than expensive trial and error processes. The design of the valve plate is clarified into the form of an optimization problem. This formulation into an optimization problem has motivated the selection of an optimization algorithm that satisfies the requirements of the design. The proposed design methodology was successfully tested in a case study in the shown to be very successful in improving required performance of the valve plate design.

  20. Evaluation of borated aluminum products for criticality control in 235-F

    SciTech Connect

    Crouch, W.

    2003-04-01

    Plutonium-containing materials are destined for storage in the 235-F vault. The projected amount of stored materials will require the presence of neutron absorber materials. The leading design concept is for the neutron absorber materials to be in non-load-bearing borated aluminum plates lining the walls of the vault. A comprehensive evaluation of the borated aluminum plate materials was performed to identify a suitable material, and verify that these materials would remain effective as neutron absorbers under normal service conditions and for design-basis events, including the fire accident scenario, throughout a 20-year service life. Aluminum 1100 with boron additions is the recommended neutron absorber material for plutonium material storage in the 235-F vault based on boron loading capacity and durability in the storage environment. Borated aluminum 1100 is commercially available up to 4.5 wt. % boron. A detailed comparison was made of the physical, mechanical, and corrosion properties of borated aluminum alloy 1100 to standard alloy 1100-O1 to demonstrate near-equivalency in properties and to justify application of alloy 1100-O properties to the borated product as needed for the degradation analysis. The expected degradation of the borated aluminum is extremely low for storage conditions, including the bounding scenario of an aggressive atmospheric condition. A maximum loss of 0.00029 inches/year would be expected under potentially aggressive atmospheric conditions and would result in a fractional loss of only 0.42 wt. % of the boron present in a 7mm plate for a 20-year storage period. The fraction of Boron-10 consumption by spontaneous neutrons is expected to be less than 10-8 for the 20-year storage in 235-F fully loaded with Pu materials. The borated aluminum alloy 1100 will be thermally stable and unaltered up to near-melt temperature (643°C). Mechanical testing data at elevated temperatures show that the strengths (yield and ultimate) of the borated

  1. Evaluation of borated aluminum products for criticality control in 235-F

    SciTech Connect

    Duncan, A.; Sindelar, R.

    2003-05-06

    Plutonium-containing materials are destined for storage in the 235-F vault. The projected amount of stored materials will require the presence of neutron absorber materials. The leading design concept is for the neutron absorber materials to be in non-load-bearing borated aluminum plates lining the walls of the vault. A comprehensive evaluation of the borated aluminum plate materials was performed to identify a suitable material, and verify that these materials would remain effective as neutron absorbers under normal service conditions and for design-basis events, including the fire accident scenario, throughout a 20-year service life. Aluminum 1100 with boron additions is the recommended neutron absorber material for plutonium material storage in the 235-F vault based on boron loading capacity and durability in the storage environment. Borated aluminum 1100 is commercially available up to 4.5 wt. % boron. A detailed comparison was made of the physical, mechanical, and corrosion properties of borated aluminum alloy 1100 to standard alloy 1100-O (-O designating the fully annealed condition) to demonstrate near-equivalency in properties and to justify application of alloy 1100-O properties to the borated product as needed for the degradation analysis. The expected degradation of the borated aluminum is extremely low for storage conditions, including the bounding scenario of an aggressive atmospheric condition. A maximum loss of 0.00029 inches/year would be expected under potentially aggressive atmospheric conditions and would result in a fractional loss of only 0.42 wt.% of the boron present in a 7mm plate for a 20-year storage period. The fraction of Boron-10 consumption by spontaneous neutrons is expected to be less than 10{sup -8} for the 20-year storage in 235-F fully loaded with Pu materials. The borated aluminum alloy 1100 will be thermally stable and unaltered up to near-melt temperature (643°C). Mechanical testing data at elevated temperatures show that the

  2. Plate removal following orthognathic surgery.

    PubMed

    Little, Mhairi; Langford, Richard Julian; Bhanji, Adam; Farr, David

    2015-11-01

    The objectives of this study are to determine the removal rates of orthognathic plates used during orthognathic surgery at James Cook University Hospital and describe the reasons for plate removal. 202 consecutive orthognathic cases were identified between July 2004 and July 2012. Demographics and procedure details were collected for these patients. Patients from this group who returned to theatre for plate removal between July 2004 and November 2012 were identified and their notes were analysed for data including reason for plate removal, age, smoking status, sex and time to plate removal. 3.2% of plates were removed with proportionally more plates removed from the mandible than the maxilla. 10.4% of patients required removal of one or more plate. Most plates were removed within the first post-operative year. The commonest reasons for plate removal were plate exposure and infection. The plate removal rates in our study are comparable to those seen in the literature.

  3. Plate Thickness Variation Effects on Crack Growth Rates in 7050-T7451 Alloy Thick Plate

    NASA Astrophysics Data System (ADS)

    Schubbe, Joel J.

    2011-02-01

    A study has been accomplished to characterize the fatigue crack growth rates and mechanisms in thick plate (16.51 cm) commercial grade 7050-T7451 aluminum plate in the L-S orientation. Examination of the effects of potential property gradients in the plate material was accomplished through hardness measurements along the short transverse direction and with compact tension tests. Tests exhibited a distinct trend of reduced center plane hardness in the plates. Compact tension specimens and the compliance method were used to determine crack growth rates for specimens machined from the t/4 and t/2 planar locations and oriented for L-S crack growth. Crack growth rate data (long crack) from the tests highlighted significant growth rate differences between the t/4 and t/2 locations. No significant effect of R-ratio was observed in the 0.05-0.3 range tested. Additionally, crack front splitting was noted in all specimens to differing degrees with data showing significant retardation of growth rate curves for the L-S orientation above 13 MPa √m in the center plane, and 10 MPa √m at quarter plane, where branching and splitting parallel to the load axis are dominant growth mechanisms.

  4. Electrolyte treatment for aluminum reduction

    DOEpatents

    Brown, Craig W.; Brooks, Richard J.; Frizzle, Patrick B.; Juric, Drago D.

    2002-01-01

    A method of treating an electrolyte for use in the electrolytic reduction of alumina to aluminum employing an anode and a cathode, the alumina dissolved in the electrolyte, the treating improving wetting of the cathode with molten aluminum during electrolysis. The method comprises the steps of providing a molten electrolyte comprised of ALF.sub.3 and at least one salt selected from the group consisting of NaF, KF and LiF, and treating the electrolyte by providing therein 0.004 to 0.2 wt. % of a transition metal or transition metal compound for improved wettability of the cathode with molten aluminum during subsequent electrolysis to reduce alumina to aluminum.

  5. Chrome - Free Aluminum Coating System

    NASA Technical Reports Server (NTRS)

    Bailey, John H.; Gugel, Jeffrey D.

    2010-01-01

    This slide presentation concerns the program to qualify a chrome free coating for aluminum. The program was required due to findings by OSHA and EPA, that hexavalent chromium, used to mitigate corrosion in aerospace aluminum alloys, poses hazards for personnel. This qualification consisted of over 4,000 tests. The tests revealed that a move away from Cr+6, required a system rather than individual components and that the maximum corrosion protection required pretreatment, primer and topcoat.

  6. A Virtual Aluminum Reduction Cell

    NASA Astrophysics Data System (ADS)

    Zhang, Hongliang; Zhou, Chenn Q.; Wu, Bing; Li, Jie

    2013-11-01

    The most important component in the aluminum industry is the aluminum reduction cell; it has received considerable interests and resources to conduct research to improve its productivity and energy efficiency. The current study focused on the integration of numerical simulation data and virtual reality technology to create a scientifically and practically realistic virtual aluminum reduction cell by presenting complex cell structures and physical-chemical phenomena. The multiphysical field simulation models were first built and solved in ANSYS software (ANSYS Inc., Canonsburg, PA, USA). Then, the methodology of combining the simulation results with virtual reality was introduced, and a virtual aluminum reduction cell was created. The demonstration showed that a computer-based world could be created in which people who are not analysis experts can see the detailed cell structure in a context that they can understand easily. With the application of the virtual aluminum reduction cell, even people who are familiar with aluminum reduction cell operations can gain insights that make it possible to understand the root causes of observed problems and plan design changes in much less time.

  7. Vibrational analysis of rectangular sandwich plates resting on some elastic point supports

    SciTech Connect

    Ichinomiya, Osamu; Maruyama, Koichi; Sekine, Kouji

    1995-11-01

    An approximate solution of forced-vibration for rectangular sandwich plate resting on some elastic point supports is presented. The sandwich plate has thin, anisotropic composite laminated faces and a thick orthotropic core. The simplified sandwich plate model is used in the analysis. The governing equation of elastically point supported rectangular sandwich plate is obtained by using the Lagrange equation. The steady state response solution to a sinusoidally varying point force is also derived. The response curves of rectangular sandwich plates having CFRP laminated faces and aluminum honeycomb core is calculated. Application examples illustrate the effects of laminate lay-up of face sheets, core material properties and core thickness ratio on the vibration characteristics of rectangular sandwich plate.

  8. Reduction of astrometric plates

    NASA Technical Reports Server (NTRS)

    Stock, J.

    1984-01-01

    A rapid and accurate method for the reduction of comet or asteroid plates is described. Projection equations, scale length correction, rotation of coordinates, linearization, the search for additional reference stars, and the final solution are examined.

  9. Violin plate modes.

    PubMed

    Gough, Colin

    2015-01-01

    As the first step toward developing a generic model for the acoustically radiating vibrational modes of the violin and related instruments, the modes of both freely supported and edge-constrained top and back plates have been investigated as functions of shape, arching height, elastic anisotropy, the f-holes and associated island area, thickness graduations, and the additional boundary constraints of the ribs, soundpost, and bass-bar present in the assembled instrument. Comsol shell structure finite element software has been used as a quasi-experimental tool, with physical and geometric properties varied smoothly, often over several orders of magnitude, allowing the development of the plate modes to be followed continuously from those of an initially square plate to those of doubly-arched, guitar-shaped, orthotropic plates and their dependence on all the above factors. PMID:25618046

  10. Violin plate modes.

    PubMed

    Gough, Colin

    2015-01-01

    As the first step toward developing a generic model for the acoustically radiating vibrational modes of the violin and related instruments, the modes of both freely supported and edge-constrained top and back plates have been investigated as functions of shape, arching height, elastic anisotropy, the f-holes and associated island area, thickness graduations, and the additional boundary constraints of the ribs, soundpost, and bass-bar present in the assembled instrument. Comsol shell structure finite element software has been used as a quasi-experimental tool, with physical and geometric properties varied smoothly, often over several orders of magnitude, allowing the development of the plate modes to be followed continuously from those of an initially square plate to those of doubly-arched, guitar-shaped, orthotropic plates and their dependence on all the above factors.

  11. Flat plate solar oven

    SciTech Connect

    Parikh, M.

    1981-01-01

    The construction of an Indian Rs. 186 (US $20.33) flat-plate solar oven is described. Detailed drawings are provided and relevant information on cooking times and temperature for different foods is given.

  12. Tectonic Plate Movement.

    ERIC Educational Resources Information Center

    Landalf, Helen

    1998-01-01

    Presents an activity that employs movement to enable students to understand concepts related to plate tectonics. Argues that movement brings topics to life in a concrete way and helps children retain knowledge. (DDR)

  13. Plate tectonics: Metamorphic myth

    NASA Astrophysics Data System (ADS)

    Korenaga, Jun

    2016-01-01

    Clear evidence for subduction-induced metamorphism, and thus the operation of plate tectonics on the ancient Earth has been lacking. Theoretical calculations indicate that we may have been looking for something that cannot exist.

  14. Anodized aluminum on LDEF

    NASA Technical Reports Server (NTRS)

    Golden, Johnny L.

    1993-01-01

    A compilation of reported analyses and results obtained for anodized aluminum flown on the Long Duration Exposure Facility (LDEF) was prepared. Chromic acid, sulfuric acid, and dyed sulfuric acid anodized surfaces were exposed to the space environment. The vast majority of the anodized surface on LDEF was chromic acid anodize because of its selection as a thermal control coating for use on the spacecraft primary structure, trays, tray clamps, and space end thermal covers. Reports indicate that the chromic acid anodize was stable in solar absorptance and thermal emittance, but that contamination effects caused increases in absorptance on surfaces exposed to low atomic oxygen fluences. There were some discrepancies, however, in that some chromic acid anodized specimens exhibited significant increases in absorptance. Sulfuric acid anodized surfaces also appeared stable, although very little surface area was available for evaluation. One type of dyed sulfuric acid anodize was assessed as an optical baffle coating and was observed to have improved infrared absorptance characteristics with exposure on LDEF.

  15. Positive battery plate

    NASA Technical Reports Server (NTRS)

    Rowlette, John R. (Inventor)

    1985-01-01

    The power characteristics of a lead acid battery are improved by incorporating a dispersion of 1 to 10% by weight of a thermodynamically stable conductivity additive, such as conductive tin oxide coated glass fibers (34) of filamentary glass wool (42) in the positive active layer (32) carried on the grid (30) of the positive plate (16). Positive plate potential must be kept high enough to prevent reduction of the tin oxide to tin by utilizing an oversized, precharged positive paste.

  16. Fractal multifiber microchannel plates

    NASA Technical Reports Server (NTRS)

    Cook, Lee M.; Feller, W. B.; Kenter, Almus T.; Chappell, Jon H.

    1992-01-01

    The construction and performance of microchannel plates (MCPs) made using fractal tiling mehtods are reviewed. MCPs with 40 mm active areas having near-perfect channel ordering were produced. These plates demonstrated electrical performance characteristics equivalent to conventionally constructed MCPs. These apparently are the first MCPs which have a sufficiently high degree of order to permit single channel addressability. Potential applications for these devices and the prospects for further development are discussed.

  17. Aluminum-air power cell research and development. Progress report

    SciTech Connect

    Cooper, J.F.

    1984-02-22

    An aluminum-air battery is under development with the objective of providing an electric vehicle with the range, acceleration and rapid refueling capability of common automobiles. From tested refuelable cell designs, a wedge-shaped cell was chosen for mechanical simplicity and for its capability of full anode utilization and rapid partial- or full-recharge. The cell uses tin-plated copper tracks to maintain a constant interelectrode separation and to collect anodic current. Rectangular slabs of aluminum enter the cell under gravity feed and gradually assume the wedge shape during dissolution. The feed is constant and continuous and tin/aluminum junction losses are 7 mV at 2 kA/m/sup 2/. A second generation wedge cell has been developed which incorporates air- and electrolyte-manifolding into individually-replaceable air-cathode cassettes. A prototype wedge cell using replaceable cassettes was operated simultaneously with a crystallizer, which stabilized aluminate concentration and produced a granular aluminum-trihydroxide reaction product. Electrolyte was circulated between cell and fluidized-bed crystallizer, and particles of sizes greater than 0.015 mm were retained within the crystallizer using a hydrocyclone. Air electrodes have been tested over simulated vehicle drive cycles. Electrodes using advanced sintering and wet-proofing techniques and catalyzed with a non-noble metal catalyst (CoTMPP) have been operated for over 1400 drive-cycles. Fuel costs of $1.72/kg-Al (installed) were estimated on the basis of model alloy production and distribution costs, leading to a projected operating cost of 8-10 cents/mile, depending on alloy and vehicle drive-train efficiencies. Unalloyed aluminum yields a peak of 4.5 kWh/kg, while an advanced industrial Hall Process and the pilot-plant Alcoa Smelting Process have electrical energy consumptions of 11.3- and 8.3 kWh/kg, respectively.

  18. The Potsdam Plate Archive

    NASA Astrophysics Data System (ADS)

    Boehm, P.; Steinmetz, M.; Tsvetkov, M.; Tsvetkova, K.

    2006-08-01

    The Virtual Observatory (VO) project will provide a global network platform to support modern astronomical research with fast and easy access to distributed archives via a unified interface and data model. Our aim is to include the historical photographic plates of the Potsdam observatory into this database in the framework of GAVO, the German contribution to VO. This work is part of the DFG project 436 BUL. The Postdam collection of wide-field plates consists of 11 archives, obtained from 1879 to 1970 (see Catalogue of Wide-Field Plate Archives, version 5.0, March 2005, http://www.skyarchive.org/catalogue.html), with a total amount of about 10000 plates and films stored not only in Potsdam but also in Leiden and Sonneberg. Apart from the long timeline provided for the observed objects, the archives reflect the history and development of the Potsdam observatory and of astronomical photography as well. The first astronomical photographs represent a scientific treasure. They offer the possibility to follow the photometric behavior of astronomical objects for about 120 years. This information is unique, because no more reproducible. Our aim is to digitize the old plates as long as their physical status does still allow it, and continue their systematic incorporation into the already existing Wide-Field Plate Database. These data can be used to search for any kind of long-term brightness variations like new flare stars or rapidly varying stars (Froehlich et al., 2002, A&A 391).

  19. Laser shockwave technique for characterization of nuclear fuel plate interfaces

    SciTech Connect

    Perton, M.; Levesque, D.; Monchalin, J.-P.; Lord, M.; Smith, J. A.; Rabin, B. H.

    2013-01-25

    The US National Nuclear Security Agency is tasked with minimizing the worldwide use of high-enriched uranium. One aspect of that effort is the conversion of research reactors to monolithic fuel plates of low-enriched uranium. The manufacturing process includes hot isostatic press bonding of an aluminum cladding to the fuel foil. The Laser Shockwave Technique (LST) is here evaluated for characterizing the interface strength of fuel plates using depleted Uranium/Mo foils. LST is a non-contact method that uses lasers for the generation and detection of large amplitude acoustic waves and is therefore well adapted to the quality assurance of this process. Preliminary results show a clear signature of well-bonded and debonded interfaces and the method is able to classify/rank the bond strength of fuel plates prepared under different HIP conditions.

  20. Laser Shockwave Technique For Characterization Of Nuclear Fuel Plate Interfaces

    SciTech Connect

    James A. Smith; Barry H. Rabin; Mathieu Perton; Daniel Lévesque; Jean-Pierre Monchalin; Martin Lord

    2012-07-01

    The US National Nuclear Security Agency is tasked with minimizing the worldwide use of high-enriched uranium. One aspect of that effort is the conversion of research reactors to monolithic fuel plates of low-enriched uranium. The manufacturing process includes hot isostatic press bonding of an aluminum cladding to the fuel foil. The Laser Shockwave Technique (LST) is here evaluated for characterizing the interface strength of fuel plates using depleted Uranium/Mo foils. LST is a non-contact method that uses lasers for the generation and detection of large amplitude acoustic waves and is therefore well adapted to the quality assurance of this process. Preliminary results show a clear signature of well-bonded and debonded interfaces and the method is able to classify/rank the bond strength of fuel plates prepared under different HIP conditions.

  1. Laser shockwave technique for characterization of nuclear fuel plate interfaces

    NASA Astrophysics Data System (ADS)

    Perton, M.; Lévesque, D.; Monchalin, J.-P.; Lord, M.; Smith, J. A.; Rabin, B. H.

    2013-01-01

    The US National Nuclear Security Agency is tasked with minimizing the worldwide use of high-enriched uranium. One aspect of that effort is the conversion of research reactors to monolithic fuel plates of low-enriched uranium. The manufacturing process includes hot isostatic press bonding of an aluminum cladding to the fuel foil. The Laser Shockwave Technique (LST) is here evaluated for characterizing the interface strength of fuel plates using depleted Uranium/Mo foils. LST is a non-contact method that uses lasers for the generation and detection of large amplitude acoustic waves and is therefore well adapted to the quality assurance of this process. Preliminary results show a clear signature of well-bonded and debonded interfaces and the method is able to classify/rank the bond strength of fuel plates prepared under different HIP conditions.

  2. Aging Optimization of Aluminum-Lithium Alloy L277 for Application to Cryotank Structures

    NASA Technical Reports Server (NTRS)

    Sova, B. J.; Sankaran, K. K.; Babel, H.; Farahmand, B.; Cho, A.

    2003-01-01

    Compared with aluminum alloys such as 2219, which is widely used in space vehicle for cryogenic tanks and unpressurized structures, aluminum-lithium alloys possess attractive combinations of lower density and higher modulus along with comparable mechanical properties and improved damage tolerance. These characteristics have resulted in the successful use of the aluminum-lithium alloy 2195 for the Space Shuttle External Tank, and the consideration of newer U.S. aluminum-lithium alloys such as L277 and C458 for future space vehicles. A design of experiments aging study was conducted for plate and a limited study on extrusions. To achieve the T8 temper, Alloy L277 is typically aged at 290 F for 40 hours. In the study for plate, a two-step aging treatment was developed through a design of experiments study and the one step aging used as a control. Based on the earlier NASA studies on 2195, the first step aging temperature was varied between 220 F and 260 F. The second step aging temperatures was varied between 290 F and 310 F, which is in the range of the single-step aging temperature. For extrusions, two, single-step, and one two-step aging condition were evaluated. The results of the design of experiments used for the T8 temper as well as a smaller set of experiments for the T6 temper for plate and the results for extrusions will be presented.

  3. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations;

    SciTech Connect

    Not Available

    2006-04-01

    DOE Industrial Technologies Program case study describes the savings possible if Commonwealth Aluminum (now Aleris Rolled Products) makes improvements noted in energy assessments at two aluminum mills.

  4. Commonwealth Aluminum: Manufacturer Conducts Plant-Wide Energy Assessments at Two Aluminum Sheet Production Operations

    SciTech Connect

    2006-04-01

    DOE Industrial Technologies Program case study describes the savings possible if Commonwealth Aluminum (now Aleris Rolled Products) makes improvements noted in energy assessments at two aluminum mills.

  5. Acoustic Emission Signals in Thin Plates Produced by Impact Damage

    NASA Technical Reports Server (NTRS)

    Prosser, William H.; Gorman, Michael R.; Humes, Donald H.

    1999-01-01

    Acoustic emission (AE) signals created by impact sources in thin aluminum and graphite/epoxy composite plates were analyzed. Two different impact velocity regimes were studied. Low-velocity (less than 0.21 km/s) impacts were created with an airgun firing spherical steel projectiles (4.5 mm diameter). High-velocity (1.8 to 7 km/s) impacts were generated with a two-stage light-gas gun firing small cylindrical nylon projectiles (1.5 mm diameter). Both the impact velocity and impact angle were varied. The impacts did not penetrate the aluminum plates at either low or high velocities. For high-velocity impacts in composites, there were both impacts that fully penetrated the plate as well as impacts that did not. All impacts generated very large amplitude AE signals (1-5 V at the sensor), which propagated as plate (extensional and/or flexural) modes. In the low-velocity impact studies, the signal was dominated by a large flexural mode with only a small extensional mode component detected. As the impact velocity was increased within the low velocity regime, the overall amplitudes of both the extensional and flexural modes increased. In addition, a relative increase in the amplitude of high-frequency components of the flexural mode was also observed. Signals caused by high-velocity impacts that did not penetrate the plate contained both a large extensional and flexural mode component of comparable amplitudes. The signals also contained components of much higher frequency and were easily differentiated from those caused by low-velocity impacts. An interesting phenomenon was observed in that the large flexural mode component, seen in every other case, was absent from the signal when the impact particle fully penetrated through the composite plates.

  6. Assessing the health risks of aluminum.

    PubMed

    Orme, J; Ohanian, E V

    1990-03-01

    Aluminum is a ubiquitous substance with over 4,000 uses. Aluminum, as aluminum sulfate, is commonly used in the United States as a coagulant in the treatment of drinking water. For many years aluminum was not considered to be toxic to humans. However, reports associating aluminum with several skeletal and neurological disorders in humans suggest that exposure to aluminum may pose a health hazard. In 1983 the US Environmental Protection Agency (EPA) announced plans to regulate a number of substances, including aluminum, in drinking water. Aluminum was considered because of its occurrence and apparent toxicity. Upon further evaluation of the health effects data the EPA proposed not to regulate aluminum as a result of the uncertainty of the toxicity of ingested aluminum. Putative causal associations between aluminum exposure and neurological disorders such as Alzheimer's disease have yet to be substantiated. Although several issues regarding the toxicity of ingested aluminum are unresolved, aluminum has been specified in the 1986 Amendments to the Safe Drinking Water Act, as one of 83 substances in drinking water to be regulated by 1989. Additional data are needed before the potential risk of aluminum can be assessed; therefore the EPA has deferred possible regulation until 1991. PMID:24202565

  7. Effective Widths of Compression-Loaded Plates With a Cutout

    NASA Technical Reports Server (NTRS)

    Hilburger, Mark W.; Nemeth, Michael P.; Starnes, James H., Jr.

    2000-01-01

    A study of the effects of cutouts and laminate construction on the prebuckling and initial postbuckling stiffnesses, and the effective widths of compression-loaded, laminated-composite and aluminum square plates is presented. The effective-width concept is extended to plates with cutouts, and experimental and nonlinear finite-element analysis results are presented. Behavioral trends are compared for seven plate families and for cutout-diameter-to-plate-width ratios up to 0.66. A general compact design curve that can be used to present and compare the effective widths for a wide range of laminate constructions is also presented. A discussion of how the results can be used and extended to include certain types of damage, cracks, and other structural discontinuities or details is given. Several behavioral trends are described that initially appear to be nonintuitive. The results demonstrate a complex interaction between cutout size and plate orthotropy that affects the axial stiffness and effective width of a plate subjected to compression loads.

  8. Caribbean plate interactions

    SciTech Connect

    Ball, M. )

    1993-02-01

    Vector analysis of plate motions, derived from studies of Atlantic magnetic lineations and fracture zone trends, indicates the following relative movements between the Caribbean, North American, and South American Plates. (1) During Early Jurassic to Early Cretaceous, the North American Plate moved 1900 km westward and 900 km northward relative to the South American Plate. A broad zone including the Caribbean region, i.e., the zone between the North and South America Plates, was a site of left-lateral shear and north-south extension. (2) During Early Cretaceous to Late Cretaceous, the North American Mate moved an additional 1200 km westward relative to South America across this zone. (3) During Late Cretaceous to the end of the Eocene, the North American Plate moved 200 km westward and 400 km northward relative to the South American Plate. (4) From the end of the Eocene to near the end of the Miocene, North America converged on South America some 200 km and moved 100 km eastward relative to it. Through the Mesozoic and earliest Tertiary history of the Caribbean, the region was a shear zone within which left-lateral displacement exceeded 3000 km and north-south extension exceeded 1300 km. In regard to time, 80% of the history of the Caribbean region is one of north-south extension and left-lateral shear. In terms of space, 97% of the shear is left-lateral and the ratio of divergence versus convergence is 7 to 1. Thus, characterizing the Caribbean region, and the Atlantic to its east, as a zone of north-south extension and left-lateral shear, is a fair generalization.

  9. Aluminum industry applications for OTEC

    SciTech Connect

    Jones, M.S.; Leshaw, D.; Sathyanarayana, K.; Sprouse, A.M.; Thiagarajan, V.

    1980-12-01

    The objective of the program is to study the integration issues which must be resolved to realize the market potential of ocean thermal energy conversion (OTEC) power for the aluminum industry. The study established, as a baseline, an OTEC plant with an electrical output of 100 MWe which would power an aluminum reduction plant. The reduction plant would have a nominal annual output of about 60,000 metric tons of aluminum metal. Three modes of operation were studied, viz: 1. A reduction plant on shore and a floating OTEC power plant moored offshore supplying energy by cable. 2. A reduction plant on shore and a floating OTEC power plant at sea supplying energy by means of an ''energy bridge.'' 3. A floating reduction plant on the same platform as the OTEC power plant. For the floating OTEC/aluminum plantship, three reduction processes were examined. 1. The conventional Hall process with prebaked anodes. 2. The drained cathode Hall cell process. 3. The aluminum chloride reduction process.

  10. Scaleable Clean Aluminum Melting Systems

    SciTech Connect

    Han, Q.; Das, S.K.

    2008-02-15

    The project entitled 'Scaleable Clean Aluminum Melting Systems' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Secat Inc. The three-year project was initially funded for the first year and was then canceled due to funding cuts at the DOE headquarters. The limited funds allowed the research team to visit industrial sites and investigate the status of using immersion heaters for aluminum melting applications. Primary concepts were proposed on the design of furnaces using immersion heaters for melting. The proposed project can continue if the funding agency resumes the funds to this research. The objective of this project was to develop and demonstrate integrated, retrofitable technologies for clean melting systems for aluminum in both the Metal Casting and integrated aluminum processing industries. The scope focused on immersion heating coupled with metal circulation systems that provide significant opportunity for energy savings as well as reduction of melt loss in the form of dross. The project aimed at the development and integration of technologies that would enable significant reduction in the energy consumption and environmental impacts of melting aluminum through substitution of immersion heating for the conventional radiant burner methods used in reverberatory furnaces. Specifically, the program would couple heater improvements with furnace modeling that would enable cost-effective retrofits to a range of existing furnace sizes, reducing the economic barrier to application.

  11. Bipolar battery plate

    NASA Technical Reports Server (NTRS)

    Rowlette, John J. (Inventor)

    1987-01-01

    A liquid-impermeable plate (10) having through-plate conductivity with essentially zero resistance comprises an insulator sheet (12) having a series of spaced perforations (14) each of which contains a metal element (16) sealingly received into the perforation (14). A low-cost plate can readily be manufactured by punching a thermoplastic sheet (40) such as polypropylene with a punching tool (52), filling the apertures with led spheres (63) having a diameter smaller than the holes (50) but larger than the thickness of the sheet, sweeping excess spheres (62) off the sheet with a doctor blade (60) and then pressing a heated platen (74) onto the sheet to swage the spheres into a cylindrical shape and melt the surrounding resin to form a liquid-impermeable collar (4) sealing the metal into the sheet.

  12. [Comparison of texture distribution of cold rolled DC and CC AA 5052 aluminum alloy at different positions through thickness direction by XRD].

    PubMed

    Chen, Ming-biao; Ma, Min; Yang, Qing-xiang; Wang, Shan; Liu, Wen-chang; Zhao, Ying-mei

    2013-09-01

    To provide gist of DC AA 5052 and CC AA 5052 aluminum alloy to industry production and application, the texture variation of cold rolled sheets through thickness direction was studied by X-ray diffraction method, and the difference in texture at surface, quarter and center layer was analyzed. The hot plates of direct chill cast (DC) AA 5052 and continuous cast (CC) AA 5052 aluminum alloy were annealed at 454 degrees C for 4 hours and then cold rolled to different reductions. The strength and volume fraction of the fiber in CC AA 5052 aluminum alloy is larger than in DC AA 5052 aluminum alloy after same rolling reduction The volume fraction of the recrystallization texture cube in the CC AA 5052 aluminum alloy is less than in the DC AA 5052 aluminum alloy, which result in that CC AA 5052 aluminum alloy needs less cold rolling reduction than DC AA 5052 aluminum alloy for generating the texture with same intensity and volume fraction at surface layer, quarter layer and center layer. The manufacturability and performance of CC AA 5052 aluminum alloy is superior to DC AA 5052 aluminum alloy for use in stamping.

  13. Rechargeable Aluminum-Ion Batteries

    SciTech Connect

    Paranthaman, Mariappan Parans; Liu, Hansan; Sun, Xiao-Guang; Dai, Sheng; Brown, Gilbert M

    2015-01-01

    This chapter reports on the development of rechargeable aluminum-ion batteries. A possible concept of rechargeable aluminum/aluminum-ion battery based on low-cost, earth-abundant Al anode, ionic liquid EMImCl:AlCl3 (1-ethyl-3-methyl imidazolium chloroaluminate) electrolytes and MnO2 cathode has been proposed. Al anode has been reported to show good reversibility in acid melts. However, due to the problems in demonstrating the reversibility in cathodes, alternate battery cathodes and battery concepts have also been presented. New ionic liquid electrolytes for reversible Al dissolution and deposition are needed in the future for replacing corrosive EMImCl:AlCl3 electrolytes.

  14. PREPARATION OF DIBASIC ALUMINUM NITRATE

    DOEpatents

    Gresky, A.T.; Nurmi, E.O.; Foster, D.L.; Wischow, R.P.; Savolainen, J.E.

    1960-04-01

    A method is given for the preparation and recovery of basic aluminum nltrates having an OH: Al ratio of at least two, comprising two steps. First, metallic aluminum is dissolved in aqueous Al(NO/sub 3/)/sub 3/, in the presence of a small quantity of elemental or ionic mercury, to increase its Al: NO/sub 3/ ratio into the range 1 to 1.2. The resulting aqueous solution is then added to an excess of a special organic solvent, typically a mixture of five parts methanol and six parts diethyl ether, whereupon the basic aluminum nitrate, e.g. Al/sub 6/(OH)/sub 13/-(NO/sub 3/)/sub 5/, recoverably precipitates.

  15. Plate-mantle coupling from post-Pangea plate kinematics

    NASA Astrophysics Data System (ADS)

    Zahirovic, Sabin; Dietmar Müller, R.; Seton, Maria; Flament, Nicolas

    2015-04-01

    Convection in the Earth's mantle that involves plates at the surfaces gives rise to plate velocities that vary through time and depend on the balance of plate boundary forces, with the present-day providing a snapshot of this ongoing process. However, present-day plate velocities do not capture plate behaviour over geologically representative timeframes and thus cannot be used to evaluate factors limiting plate velocities. Previous studies investigated the effects of continental keels on plate speeds by either using the present-day snapshot or a limited number of reconstructed plate configurations, often leading to conflicting results. For example, an early assumption was that continental keels (especially cratons) were unlikely to impede fast plate motions because India's velocity approached ~20 cm/yr in the Eocene prior to the collision with Eurasia. We employ a modern plate reconstruction approach with evolving global topological plate boundaries for the post-Pangea timeframe (since 200 Ma) to evaluate factors controlling plate velocities. Plate boundary configurations and plate velocities are extracted from the open-source and cross-platform plate reconstruction package GPlates (www.gplates.org) at 1 Myr intervals. For each plate, at each timestep, the area of continental and cratonic lithosphere is calculated to evaluate the effect on plate velocities. Our results support that oceanic plates tend to be 2-3 times faster than plates with large portion of continental plate area, consistent with predictions of numerical models of mantle convection. The fastest plates (~8.5 cm/yr RMS) are dominated by oceanic plate area and high subducting portion of plate perimeter, while the slowest plates (~2.6-2.8 cm/yr RMS) are dominated by continental plate area and bounded by transforms and mid-oceanic ridge segments. Importantly, increasing cratonic fractions (both Proterozoic and Archean lithosphere) significantly impede plate velocities, suggesting that deep continental

  16. NICKEL PLATING PROCESS

    DOEpatents

    Hoover, T.B.; Zava, T.E.

    1959-05-12

    A simplified process is presented for plating nickel by the vapor decomposition of nickel carbonyl. In a preferred form of the invention a solid surface is nickel plated by subjecting the surface to contact with a mixture containing by volume approximately 20% nickel carbonyl vapor, 2% hydrogen sulfide and .l% water vapor or 1% oxygen and the remainder carbon dioxide at room temperature until the desired thickness of nickel is obtained. The advantage of this composition over others is that the normally explosive nickel carbonyl is greatly stabilized.

  17. Reduced Plating Ignitron

    NASA Technical Reports Server (NTRS)

    Polzin, Kurt A (Inventor); Pearson, J Boise (Inventor)

    2014-01-01

    An ignitron apparatus has an airtight tubular housing having a first sealed end and a second sealed end. An anode is connected at the first sealed end, projecting into the housing, and a recess at the second sealed and forms a well which contains a quantity of liquid gallium or gallium alloy making up the cathode. An ignitor projects through the liquid metal and into the housing. The inner surface of the housing includes at least one plating-reduction structure to prevent electrical shorting of the apparatus caused by plating of the liquid metal.

  18. Recycling of aluminum salt cake

    SciTech Connect

    Jody, B.J.; Daniels, E.J.; Bonsignore, P.V.; Karvelas, D.E.

    1991-12-01

    The secondary aluminum industry generates more than 110 {times} 10{sup 3} tons of salt-cake waste every year. This waste stream contains about 3--5% aluminum, 15--30% aluminum oxide, 30--40% sodium chloride, and 20--30% potassium chloride. As much as 50% of the content of this waste is combined salt (sodium and potassium chlorides). Salt-cake waste is currently disposed of in conventional landfills. In addition, over 50 {times} 10{sup 3} tons of black dross that is not economical to reprocess a rotary furnace for aluminum recovery ends up in landfills. The composition of the dross is similar to that of salt cake, except that it contains higher concentrations of aluminum (up to 20%) and correspondingly lower amounts of salts. Because of the high solubility of the salts in water, these residues, when put in landfills, represent a potential source of pollution to surface-water and groundwater supplies. The increasing number of environmental regulations on the generation and disposal of industrial wastes are likely to restrict the disposal of these salt-containing wastes in conventional landfills. Processes exist that employ the dissolution and recovery of the salts from the waste stream. These wet-processing methods are economical only when the aluminum concentration in that waste exceeds about 10%. Argonne National Laboratory (ANL) conducted a study in which existing technologies were reviewed and new concepts that are potentially more cost-effective than existing processes were developed and evaluated. These include freeze crystallization, solvent/antisolvent extraction, common-ion effect, high-pressure/high-temperature process, and capillary-effect systems. This paper presents some of the technical and economic results of the aforementioned ANL study.

  19. On the scaling of the magnetically accelerated flyer plate technique to currents greater than 20 MA

    NASA Astrophysics Data System (ADS)

    Lemke, R. W.; Knudson, M. D.; Cochrane, K. R.; Desjarlais, M. P.; Asay, J. R.

    2014-05-01

    In this article we discuss scaling the magnetically accelerated flyer plate technique to currents greater than is available on the Z accelerator. Peak flyer plate speeds in the range 7-46 km/s are achieved in pulsed power driven, hyper-velocity impact experiments on Z for peak currents in the range 8-20 MA. The highest (lowest) speeds are produced using aluminum (aluminum-copper) flyer plates. In either case, the =1 mm thick flyer plate is shocklessly accelerated by magnetic pressure to ballistic speed in =400 ns; it arrives at the target with a fraction of material at standard density. During acceleration a melt front, due to resistive heating, moves from the drive-side toward the target-side of the flyer plate; the speed of the melt front increases with increasing current. Peak flyer speeds on Z scale quadratically (linearly) with current at the low (high) end of the range. Magnetohydrodynamic simulation shows that the change in scaling is due to geometric deformation, and that linear scaling continues as current increases. However, the combined effects of shockless acceleration and resistive heating lead to an upper bound on the magnetic field feasible for pulsed power driven flyer plate experiments, which limits the maximum possible speed of a useful flyer plate to < 100 km/s.

  20. Strain sensing of low-velocity impacts for smart composite plates

    SciTech Connect

    Pojanasomboon, P.; Watkins, S.E.; Chandrashekhara, K.

    1994-12-31

    Transient impact-induced strain in a composite plate and in an aluminum plate was measured using fiber optic extrinsic Fabry-Perot sensors and electrical resistance foil gauges. The composite plate is a four-ply [0/90/90/0] glass/epoxy laminate and is 1.0 mm thick. The aluminum plate is 1.3 mm thick. Both plates were subjected to low-velocity impacts using a drop-weight tester. The impact tester used free falling steel balls that have masses of 1.0 g and 3.5 g. The balls were dropped from heights of 90 cm and 23 cm onto the center of the plates. The impact events did not cause damage to either plate. The dynamic impact-induced strain during the contact duration of the balls was simultaneously monitored by the two sensing systems. All sensors were surface-mounted on the side opposite the impact. The strain information was extracted from the interferometric fiber optic data using a fringe counting procedure. The strain from the electrical resistance gauges was obtained with a Wheatstone bridge circuit. The strain characteristics obtained with the fiber optic sensors are compared to that obtained using the conventional electrical resistance gauges. The sensing systems exhibited repeatable results that were substantially similar. The influence of sensor type, point of impact, and impact energy are examined. The fiber optic strain sensor was in general superior to the electrical resistance gauge in terms of sensitivity and field suitability.

  1. Microstructural Characterization of Friction Stir Welded Aluminum-Steel Joints

    NASA Astrophysics Data System (ADS)

    Patterson, Erin E.; Hovanski, Yuri; Field, David P.

    2016-06-01

    This work focuses on the microstructural characterization of aluminum to steel friction stir welded joints. Lap weld configuration coupled with scribe technology used for the weld tool have produced joints of adequate quality, despite the significant differences in hardness and melting temperatures of the alloys. Common to friction stir processes, especially those of dissimilar alloys, are microstructural gradients including grain size, crystallographic texture, and precipitation of intermetallic compounds. Because of the significant influence that intermetallic compound formation has on mechanical and ballistic behavior, the characterization of the specific intermetallic phases and the degree to which they are formed in the weld microstructure is critical to predicting weld performance. This study used electron backscatter diffraction, energy dispersive spectroscopy, scanning electron microscopy, and Vickers micro-hardness indentation to explore and characterize the microstructures of lap friction stir welds between an applique 6061-T6 aluminum armor plate alloy and a RHA homogeneous armor plate steel alloy. Macroscopic defects such as micro-cracks were observed in the cross-sectional samples, and binary intermetallic compound layers were found to exist at the aluminum-steel interfaces of the steel particles stirred into the aluminum weld matrix and across the interfaces of the weld joints. Energy dispersive spectroscopy chemical analysis identified the intermetallic layer as monoclinic Al3Fe. Dramatic decreases in grain size in the thermo-mechanically affected zones and weld zones that evidenced grain refinement through plastic deformation and recrystallization. Crystallographic grain orientation and texture were examined using electron backscatter diffraction. Striated regions in the orientations of the aluminum alloy were determined to be the result of the severe deformation induced by the complex weld tool geometry. Many of the textures observed in the weld

  2. Dissolution and Separation of Aluminum and Aluminosilicates

    SciTech Connect

    McFarlane, Joanna; Benker, Dennis; DePaoli, David W.; Felker, Leslie Kevin; Mattus, Catherine H.

    2015-12-19

    The selection of an aluminum alloy for target irradiation affects post-irradiation target dissolution and separations. Recent tests with aluminum alloy 6061 yielded greater than expected precipitation in the dissolver, forming up to 10 wt.% solids of aluminum hydroxides and aluminosilicates. Aluminosilicate dissolution presents challenges in a number of different areas, metals extraction from minerals, flyash treatment, and separations from aluminum alloys. We present experimental work that attempts to maximize dissolution of aluminum metal, along with silicon, magnesium, and copper impurities, through control of temperature, the rate of reagent addition, and incubation time. Aluminum phase transformations have been identified as a function of time and temperature, using X-ray diffraction. Solutions have been analyzed using wet chemical methods and X-ray fluorescence. Our data have been compared with published calculations of aluminum phase diagrams. Approaches are given to enhance the dissolution of aluminum and aluminosilicate phases in caustic solution.

  3. Dissolution and Separation of Aluminum and Aluminosilicates

    DOE PAGES

    McFarlane, Joanna; Benker, Dennis; DePaoli, David W.; Felker, Leslie Kevin; Mattus, Catherine H.

    2015-12-19

    The selection of an aluminum alloy for target irradiation affects post-irradiation target dissolution and separations. Recent tests with aluminum alloy 6061 yielded greater than expected precipitation in the dissolver, forming up to 10 wt.% solids of aluminum hydroxides and aluminosilicates. Aluminosilicate dissolution presents challenges in a number of different areas, metals extraction from minerals, flyash treatment, and separations from aluminum alloys. We present experimental work that attempts to maximize dissolution of aluminum metal, along with silicon, magnesium, and copper impurities, through control of temperature, the rate of reagent addition, and incubation time. Aluminum phase transformations have been identified as amore » function of time and temperature, using X-ray diffraction. Solutions have been analyzed using wet chemical methods and X-ray fluorescence. Our data have been compared with published calculations of aluminum phase diagrams. Approaches are given to enhance the dissolution of aluminum and aluminosilicate phases in caustic solution.« less

  4. Aluminum-carbon composite electrode

    DOEpatents

    Farahmandi, C.J.; Dispennette, J.M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg. 3 figs.

  5. Aluminum-carbon composite electrode

    DOEpatents

    Farahmandi, C. Joseph; Dispennette, John M.

    1998-07-07

    A high performance double layer capacitor having an electric double layer formed in the interface between activated carbon and an electrolyte is disclosed. The high performance double layer capacitor includes a pair of aluminum impregnated carbon composite electrodes having an evenly distributed and continuous path of aluminum impregnated within an activated carbon fiber preform saturated with a high performance electrolytic solution. The high performance double layer capacitor is capable of delivering at least 5 Wh/kg of useful energy at power ratings of at least 600 W/kg.

  6. Aluminum-air battery crystallizer

    SciTech Connect

    Maimoni, A.

    1987-01-23

    A prototype crystallizer system for the aluminum-air battery operated reliably through simulated startup and shutdown cycles and met its design objectives. The crystallizer system allows for crystallization and removal of the aluminium hydroxide reaction product; it is required to allow steady-state and long-term operation of the aluminum-air battery. The system has to minimize volume and maintain low turbulence and shear to minimize secondary nucleation and energy consumption while enhancing agglomeration. A lamella crystallizer satisfies system constraints.

  7. Intermittent Plate Tectonics

    NASA Astrophysics Data System (ADS)

    Silver, P. G.; Behn, M. D.

    2006-12-01

    Intermittent Plate Tectonics A basic premise of Earth Science is that plate tectonics has been continuously operating since it began early in Earth's history. Yet, plate-tectonic theory itself, specifically the collisional phase of the Wilson Cycle, constitutes a process that is capable of stopping all plate motion. The plausibility of a plate-tectonic hiatus is most easily illustrated by considering the expected future of the present-day plate-tectonic configuration. Since the opening of the Atlantic at ~200 ma, the area of the Atlantic basin has been growing at the expense of the Pacific. If this trend continues, relative plate motion models predict that in ~350 my, the Pacific Ocean basin will effectively close leading to widespread continent-continent collisions. Since a continent-continent collision represents the termination of subduction locally, the accumulated effect of all collisions is to stop subduction globally. In this scenario, ridges would then stop spreading and young oceanic lithosphere would cool, reaching a steady-state thickness of 100 km in about 80 my, based on the properties of oceanic lithosphere today. This would constitute the stoppage of plate tectonics. The presumption that plate tectonics never stops in the face of continental collisions is equivalent to requiring that subduction flux is approximately constant through time, such that subduction initiation roughly balances subduction termination. Such a balance then raises several questions about the subduction initiation process. When and how does subduction initiate? Is there a detectible relationship between subduction cessation and subduction initiation? We can gain some guidance into these questions by examining the plate motion history over the last 200 my. Subduction initiation has occurred over the last 80 my in three intra- oceanic subduction zones: Aleutians, Marianas-Izu-Bonin and Tonga-Kermadec in the Pacific basin. In these cases, however, subduction initiation would not

  8. 75 FR 70689 - Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum-Greenwood Forge Division; Currently...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-18

    ... in the Federal Register on November 17, 2009 (74 FR 59254). At the request of the State agency and a... Employment and Training Administration Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum- Greenwood... Aluminum Fabricated Products, LLC, Kaiser Aluminum-Greenwood Forge Division, including on- site...

  9. The effect of zinc on the aluminum anode of the aluminum-air battery

    NASA Astrophysics Data System (ADS)

    Tang, Yougen; Lu, Lingbin; Roesky, Herbert W.; Wang, Laiwen; Huang, Baiyun

    Aluminum is an ideal material for batteries, due to its excellent electrochemical performance. Herein, the effect of zinc on the aluminum anode of the aluminum-air battery, as an additive for aluminum alloy and electrolytes, has been studied. The results show that zinc can decrease the anodic polarization, restrain the hydrogen evolution and increase the anodic utilization rate.

  10. Experimental investigation on the dynamic response of clamped corrugated sandwich plates subjected to underwater impulsive loadings

    NASA Astrophysics Data System (ADS)

    Huang, Wei; Zhang, Wei; Li, Dacheng; Hypervelocity Impact Research Center Team

    2015-06-01

    Corrugated sandwich plates are widely used in marine industry because such plates have high strength-to-weight ratios and blast resistance. The laboratory-scaled fluid-structure interaction experiments are performed to demonstrate the shock resistance of solid monolithic plates and corrugated sandwich plates by quantifying the permanent transverse deflection at mid-span of the plates as a function of impulsive loadings per areal mass. Sandwich structures with 6mm-thick and 10mm-thick 3003 aluminum corrugated core and 5A06 face sheets are compared with the 5A06 solid monolithic plates in this paper. The dynamic deformation of plates are captured with the the 3D digital speckle correlation method (DIC). The results affirm that sandwich structures show a 30% reduction in the maximum plate deflection compare with a monolithic plate of identical mass per unit area, and the peak value of deflection effectively reduced by increasing the thickness core. The failure modes of sandwich plates consists of core crushing, imprinting, stretch tearing of face sheets, bending and permanent deformation of entire structure with the increasing impulsive loads, and the failure mechanisms are analyzed with the postmortem panels and dynamic deflection history captured by cameras. National Natural Science Foundation of China (NO.: 11372088).

  11. RECOVERY OF ALUMINUM FROM FISSION PRODUCTS

    DOEpatents

    Blanco, R.E.; Higgins, I.R.

    1962-11-20

    A method is given for recovertng aluminum values from aqueous solutions containing said values together with fission products. A mixture of Fe/sub 2/O/ sub 3/ and MnO/sub 2/ is added to a solution containing aluminum and fission products. The resulting aluminum-containing supernatant is then separated from the fission product-bearing metal oxide precipitate and is contacted with a cation exchange resin. The aluminum sorbed on the resin is then eluted and recovered. (AEC)

  12. Mineral resource of the month: aluminum

    USGS Publications Warehouse

    Bray, E. Lee

    2012-01-01

    The article offers information on aluminum, a mineral resource which is described as the third-most abundant element in Earth's crust. According to the article, aluminum is the second-most used metal. Hans Christian Oersted, a Danish chemist, was the first to isolate aluminum in the laboratory. Aluminum is described as lightweight, corrosion-resistant and an excellent conductor of electricity and heat.

  13. High adherence copper plating process

    DOEpatents

    Nignardot, H.

    1993-09-21

    A process is described for applying copper to a substrate of aluminum or steel by electrodeposition and for preparing the surface of an aluminum or steel substrate for the electrodeposition of copper. Practice of the invention provides good adhesion of the copper layer to either substrate.

  14. Blood aluminum levels as a function of aluminum intake from drinking water

    SciTech Connect

    Turnquest, E.M.; Hallenbeck, W.H. )

    1991-04-01

    Questions regarding the health effects of aluminum are still unanswered. The speciation, pharmacokinetics, and toxicity of aluminum are not well understood. Furthermore, no animal or human studies of aluminum absorption have been reported using drinking water as the source of aluminum. The following experiment attempted to reach a better understanding of the bioavailability of aluminum from drinking water. Its objective was to determine whether or not increased aluminum ingestion from drinking water would be reflected in increased serum and whole blood aluminum levels in the baboon experimental model.

  15. Nuclear reactor alignment plate configuration

    DOEpatents

    Altman, David A; Forsyth, David R; Smith, Richard E; Singleton, Norman R

    2014-01-28

    An alignment plate that is attached to a core barrel of a pressurized water reactor and fits within slots within a top plate of a lower core shroud and upper core plate to maintain lateral alignment of the reactor internals. The alignment plate is connected to the core barrel through two vertically-spaced dowel pins that extend from the outside surface of the core barrel through a reinforcement pad and into corresponding holes in the alignment plate. Additionally, threaded fasteners are inserted around the perimeter of the reinforcement pad and into the alignment plate to further secure the alignment plate to the core barrel. A fillet weld also is deposited around the perimeter of the reinforcement pad. To accomodate thermal growth between the alignment plate and the core barrel, a gap is left above, below and at both sides of one of the dowel pins in the alignment plate holes through with the dowel pins pass.

  16. Unitary plate electrode

    NASA Technical Reports Server (NTRS)

    Rowlette, John J. (Inventor); Clough, Thomas J. (Inventor); Josefowicz, Jack Y. (Inventor); Sibert, John W. (Inventor)

    1985-01-01

    The unitary electrode (10) comprises a porous sheet (12) of fiberglass the strands (14) of which contain a coating (16) of conductive tin oxide. The lower portion of the sheet contains a layer (18) of resin and the upper layer (20) contains lead dioxide forming a positive active electrode on an electrolyte-impervious layer. The strands (14) form a continuous conduction path through both layers (16, 18). Tin oxide is prevented from reduction by coating the surface of the plate facing the negative electrode with a conductive, impervious layer resistant to reduction such as a thin film (130) of lead or graphite filled resin adhered to the plate with a layer (31) of conductive adhesive. The plate (10) can be formed by casting a molten resin from kettle (60) onto a sheet of glass wool (56) overlying a sheet of lead foil and then applying positive active paste from hopper (64) into the upper layer (68). The plate can also be formed by passing an assembly of a sheet ( 80) of resin, a sheet (86) of sintered glass and a sheet (90) of lead between the nip (92) of heated rollers (93, 95) and then filling lead oxide into the pores (116) of the upper layer (118).

  17. The Plate Tectonics Project

    ERIC Educational Resources Information Center

    Hein, Annamae J.

    2011-01-01

    The Plate Tectonics Project is a multiday, inquiry-based unit that facilitates students as self-motivated learners. Reliable Web sites are offered to assist with lessons, and a summative rubric is used to facilitate the holistic nature of the project. After each topic (parts of the Earth, continental drift, etc.) is covered, the students will…

  18. INL HIP Plate Fabrication

    SciTech Connect

    B. H. Park; C. R. Clark; J. F. Jue

    2010-02-01

    This document outlines the process used to bond monolithic fuel plates by Hot Isostatic Pressing (HIP). This method was developed at Idaho National Laboratory (INL) for the Reduced Enrichment for Research and Test Reactors (RERTR) program. These foils have been used in a number of irradiation experiments in support of the United States Global Threat Reduction Initiative (GTRI) program.

  19. Growth Plate Injuries

    MedlinePlus

    ... or crushed, the growth plate may close prematurely, forming a bony bridge or “bar.” The risk of ... this publication: James S. Panagis, M.D., M.P.H., NIAMS/NIH; R. Tracy Ballock, M.D., Case ...

  20. Fiber-coupled laser-driven flyer plates system.

    PubMed

    Zhao, Xing-hai; Zhao, Xiang; Shan, Guang-cun; Gao, Yang

    2011-04-01

    A system for the launch of hypervelocity flyer plates has been developed and characterized. Laser-driven flyers were launched from the substrate backed aluminum-alumina-aluminum sandwiched films. A laser-induced plasma is used to drive flyers with typical thickness of 5.5 μm and diameters of less than 1 mm, to achieve velocities of a few km/s. These flyer plates have many applications, from micrometeorite simulation to laser ignition. The flyer plates considered here have up to three layers: an ablation layer, to form plasma; an insulating layer; and a final, thicker layer that forms the final flyer plates. This technique was developed aiming at improving the energy efficiency of the system. The kinetic energy of flyers launched with the additional layer was found to be enhanced by a factor of near 2 (up to 30%). The optical fiber delivery system governs the output spatial profile of the laser spot and power capacity. Moreover, a technique for coupling high-power laser pulses into an optical fiber has been developed. This fiber optic system has been successfully used to launch flyer plates, and the surface finishing quality of the fiber was found to be an important factor. Importantly, measurements of the flyer performance including the mean velocities and planarity were made by an optical time-of-arrival technique using an optical fiber array probe, demonstrating the good planarity of the flyer and the achievable average velocity of 1.7 km/s with approaching 1 mm diameter. Finally, the relationship between flyer velocities and incident laser pulses energy was also investigated.

  1. Fiber-coupled laser-driven flyer plates system

    NASA Astrophysics Data System (ADS)

    Zhao, Xing-hai; Zhao, Xiang; Shan, Guang-cun; Gao, Yang

    2011-04-01

    A system for the launch of hypervelocity flyer plates has been developed and characterized. Laser-driven flyers were launched from the substrate backed aluminum-alumina-aluminum sandwiched films. A laser-induced plasma is used to drive flyers with typical thickness of 5.5 μm and diameters of less than 1 mm, to achieve velocities of a few km/s. These flyer plates have many applications, from micrometeorite simulation to laser ignition. The flyer plates considered here have up to three layers: an ablation layer, to form plasma; an insulating layer; and a final, thicker layer that forms the final flyer plates. This technique was developed aiming at improving the energy efficiency of the system. The kinetic energy of flyers launched with the additional layer was found to be enhanced by a factor of near 2 (up to 30%). The optical fiber delivery system governs the output spatial profile of the laser spot and power capacity. Moreover, a technique for coupling high-power laser pulses into an optical fiber has been developed. This fiber optic system has been successfully used to launch flyer plates, and the surface finishing quality of the fiber was found to be an important factor. Importantly, measurements of the flyer performance including the mean velocities and planarity were made by an optical time-of-arrival technique using an optical fiber array probe, demonstrating the good planarity of the flyer and the achievable average velocity of 1.7 km/s with approaching 1 mm diameter. Finally, the relationship between flyer velocities and incident laser pulses energy was also investigated.

  2. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 1 2010-04-01 2010-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  3. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 3 2013-04-01 2013-04-01 false Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  4. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be...

  5. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 3 2011-04-01 2011-04-01 false Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  6. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 6 2013-04-01 2013-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  7. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 6 2010-04-01 2010-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  8. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 3 2013-04-01 2013-04-01 false Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be...

  9. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 1 2014-04-01 2014-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  10. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 6 2012-04-01 2012-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  11. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 3 2010-04-01 2009-04-01 true Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  12. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 3 2014-04-01 2014-04-01 false Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD... Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be safely used as a source of niacin...

  13. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 6 2014-04-01 2014-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  14. 21 CFR 582.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 6 2011-04-01 2011-04-01 false Aluminum sulfate. 582.1125 Section 582.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) ANIMAL... Additives § 582.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  15. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 1 2013-04-01 2013-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  16. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 3 2014-04-01 2014-04-01 false Aluminum sulfate. 182.1125 Section 182.1125 Food... GENERALLY RECOGNIZED AS SAFE Multiple Purpose GRAS Food Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This substance is generally recognized as safe when used...

  17. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 1 2011-04-01 2011-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  18. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 3 2012-04-01 2012-04-01 false Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be...

  19. 21 CFR 172.310 - Aluminum nicotinate.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 3 2011-04-01 2011-04-01 false Aluminum nicotinate. 172.310 Section 172.310 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Special Dietary and Nutritional Additives § 172.310 Aluminum nicotinate. Aluminum nicotinate may be...

  20. 21 CFR 73.2645 - Aluminum powder.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 1 2012-04-01 2012-04-01 false Aluminum powder. 73.2645 Section 73.2645 Food and... ADDITIVES EXEMPT FROM CERTIFICATION Cosmetics § 73.2645 Aluminum powder. (a) Identity and specifications. The color additive aluminum powder shall conform in identity and specifications to the requirements...

  1. 75 FR 80527 - Aluminum Extrusions From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-22

    ... Affirmative Countervailing Duty Determination, 75 FR 54302, September 7, 2010, and Aluminum Extrusions From... Antidumping Duty Determination, 75 FR 57441, September 21, 2010. \\3\\ See Aluminum Extrusions From the People's... Determination of Targeted Dumping, 75 FR 69403, November 12, 2010, and Aluminum Extrusions From the...

  2. 21 CFR 182.1125 - Aluminum sulfate.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 3 2012-04-01 2012-04-01 false Aluminum sulfate. 182.1125 Section 182.1125 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) FOOD FOR... Substances § 182.1125 Aluminum sulfate. (a) Product. Aluminum sulfate. (b) Conditions of use. This...

  3. Collimator application for microchannel plate image intensifier resolution improvement

    DOEpatents

    Thomas, Stanley W.

    1996-02-27

    A collimator is included in a microchannel plate image intensifier (MCPI). Collimators can be useful in improving resolution of MCPIs by eliminating the scattered electron problem and by limiting the transverse energy of electrons reaching the screen. Due to its optical absorption, a collimator will also increase the extinction ratio of an intensifier by approximately an order of magnitude. Additionally, the smooth surface of the collimator will permit a higher focusing field to be employed in the MCP-to-collimator region than is currently permitted in the MCP-to-screen region by the relatively rough and fragile aluminum layer covering the screen. Coating the MCP and collimator surfaces with aluminum oxide appears to permit additional significant increases in the field strength, resulting in better resolution.

  4. Collimator application for microchannel plate image intensifier resolution improvement

    DOEpatents

    Thomas, S.W.

    1996-02-27

    A collimator is included in a microchannel plate image intensifier (MCPI). Collimators can be useful in improving resolution of MCPIs by eliminating the scattered electron problem and by limiting the transverse energy of electrons reaching the screen. Due to its optical absorption, a collimator will also increase the extinction ratio of an intensifier by approximately an order of magnitude. Additionally, the smooth surface of the collimator will permit a higher focusing field to be employed in the MCP-to-collimator region than is currently permitted in the MCP-to-screen region by the relatively rough and fragile aluminum layer covering the screen. Coating the MCP and collimator surfaces with aluminum oxide appears to permit additional significant increases in the field strength, resulting in better resolution. 2 figs.

  5. Frequency Response of an Aircraft Wing with Discrete Source Damage Using Equivalent Plate Analysis

    NASA Technical Reports Server (NTRS)

    Krishnamurthy, T.; Eldred, Lloyd B.

    2007-01-01

    An equivalent plate procedure is developed to provide a computationally efficient means of matching the stiffness and frequencies of flight vehicle wing structures for prescribed loading conditions. Several new approaches are proposed and studied to match the stiffness and first five natural frequencies of the two reference models with and without damage. One approach divides the candidate reference plate into multiple zones in which stiffness and mass can be varied using a variety of materials including aluminum, graphite-epoxy, and foam-core graphite-epoxy sandwiches. Another approach places point masses along the edge of the stiffness-matched plate to tune the natural frequencies. Both approaches are successful at matching the stiffness and natural frequencies of the reference plates and provide useful insight into determination of crucial features in equivalent plate models of aircraft wing structures.

  6. The behavior of delaminations in composite plates - Analytical and experimental results

    NASA Technical Reports Server (NTRS)

    Peck, Scott O.; Springer, George S.

    1991-01-01

    The behavior of elliptical sublaminates created by delaminations in composite plates was investigated for plates subjected to in-plane compressive, shear, and thermal loads. The axes of the ellipse may be arbitrarily oriented with respect to the applied loads. A model was developed which provides the stresses, strains, and displacements of the sublaminate, and the loads applied to the plate at which the sublaminate buckles and at which it grows in size. A series of experiments was conducted on sandwich plates made of Fiberite T300/976 graphite-epoxy laminates bonded to an aluminum honeycomb core. Teflon film in either a circle or an ellipse was embedded in the laminate, simulating the presence of a delamination. Each plate was loaded in compression, and the load-strain history of the sublaminate, the sublaminate buckling load, and the sublaminate growth load were measured. The predictions of the model agreed reasonably well with the data.

  7. IN-PLANE MODAL TESTING OF A FREE ISOTROPIC PLATE USING LASER DOPPLER VIBROMETER MEASUREMENTS

    SciTech Connect

    Batista, F. B.; Fabro, A. T.; Coser, L. F.; Arruda, J. R. F.; Albuquerque, E. L.

    2010-05-28

    In this work an experimental procedure is proposed to obtain the lowest free in-plane vibration modes of an aluminum plate. Responses are measured along two longitudinal directions on the plate surface at selected points by an out-of-plane laser Doppler vibrometer set up to measure in-plane vibrations. Excitation is made at one specific point of the plate edge using a light impact hammer. The plate is supported by silicone spheres to simulate the free edge boundary conditions and ensure a stable stationary position in order to keep the laser focus distance. Numerical finite element simulations are carried out to compute the in-plane modes and frequencies in order to compare them with the corresponding experimental results. The identified experimental modes agree very well with the numerical predictions. The smooth in-plane modes can be used to identify the plate material constitutive model parameters using existing methods proposed elsewhere by the authors.

  8. Aluminum: The Next Twenty Years

    NASA Astrophysics Data System (ADS)

    Fitzgerald, M. Desmond; Pollio, Gerald

    1982-12-01

    This report concludes that the outlook for the world aluminum industry is quite favorable. Demand is expected to expand at a more rapid rate than for other basic metals, but not sufficiently to put undue strain on productive capacity. Capital requirements of the world aluminum industry are projected at 95.5 billion in 1980 prices — more than 200 billion in current prices—over the balance of the century. Given the aluminum industry's past success in generating internal funds, this level of capital expanditure should not cause undue financing problems. Finally, we expect changes to occur in the structure of the industry over the forecast period, with virtually all new alumina capacity being installed in proximity to bauxite production, and—with the exception of Australia—a major shift in smelting capacity away from other industrialized economies. While the large multinational companies will still play a dominant role in the world aluminum market, their share of production and ownership is likely to decline progressively during the period.

  9. Directly polished lightweight aluminum mirror

    NASA Astrophysics Data System (ADS)

    ter Horst, Rik; Tromp, Niels; de Haan, Menno; Navarro, Ramon; Venema, Lars; Pragt, Johan

    2008-07-01

    During the last ten years, Astron has been a major contractor for the design and manufacturing of astronomical instruments for Space- and Earth based observatories, such as VISIR, MIDI, SPIFFI, X-Shooter and MIRI. The collaboration between optical- and mechanical designers at Astron led to new design philosophies and strategies. Driven by the need to reduce the weight of optically ultra-stiff structures, two promising techniques have been developed in the last years: ASTRON Extreme Lightweighting for mechanical structures and an improved Polishing Technique for Aluminum Mirrors. Using one single material for both optical components and mechanical structure simplifies the design of a cryogenic instrument significantly, it is very beneficial during instrument test and verification, and makes the instrument insensitive to temperature changes. Aluminum has been the main material used for cryogenic optical instruments, and optical aluminum mirrors are generally diamond turned. The application of a polishable hard top coating like nickel removes excess stray light caused by the groove pattern, but limits the degree of lightweighting of the mirrors due to the bi-metal effect. By directly polishing the aluminum mirror surface, the recent developments at Astron allow for using a non-exotic material for light weighted yet accurate optical mirrors, with a lower surface roughness (~1nm RMS), higher surface accuracy and reduced light scattering. This paper presents the techniques, obtained results and a global comparison with alternative lightweight mirror solutions.

  10. Creep of laminated aluminum composites

    NASA Astrophysics Data System (ADS)

    Moore, W.; Davies, T. J.

    1980-08-01

    The creep behavior of a laminate system consisting of alternate layers of pure aluminum and SAP (sintered aluminum powder) sheet has been examined in the temperature range 323 to 473 K and in the stress range 35 to 68 MN m-2. It was observed that secondary creep strain in the laminates was greater than in elemental SAP; the secondary creep strain rate in laminates was lower than that in pure aluminum and the creep rate decreased with increasing fracture of SAP. A stress exponent ( n) value of ˜20 was observed for most of the laminates and was reasonably constant for 3, 5, 7, and 9 ply laminates and volume fractions V f ) in the range 0.3 < V f < 0.65. For higher volume fractions of SAP the mechanical behavior of the laminates was similar to that of SAP. The experimental activation energy for creep of 30.5 ± 5 Kcal mol-1 correlates well with that for self-diffusion in aluminum. Laminating induced appreciable ductility to the SAP.

  11. Inert anodes for aluminum smelting

    SciTech Connect

    Weyand, J.D.; Ray, S.P.; Baker, F.W.; DeYoung, D.H.; Tarcy, G.P.

    1986-02-01

    The use of nonconsumable or inert anodes for replacement of consumable carbon anodes in Hall electrolysis cells for the production of aluminum has been a technical and commercial goal of the aluminum industry for many decades. This report summarizes the technical success realized in the development of an inert anode that can be used to produce aluminum of acceptable metal purity in small scale Hall electrolysis cells. The inert anode material developed consists of a cermet composition containing the phases: copper, nickel ferrite and nickel oxide. This anode material has an electrical conductivity comparable to anode carbon used in Hall cells, i.e., 150 ohm {sup {minus}1}cm{sup {minus}1}. Metal purity of 99.5 percent aluminum has been produced using this material. The copper metal alloy present in the anode is not removed by anodic dissolution as does occur with cermet anodes containing a metallic nickel alloy. Solubility of the oxide phases in the cryolite electrolyte is reduced by: (1) saturated concentration of alumina, (2) high nickel oxide content in the NiO-NiFe{sub 2}O{sub 4} composition, (3) lowest possible cell operating temperature, (4) additions of alkaline or alkaline earth fluorides to the bath to reduce solubilities of the anode components, and (5) avoiding bath contaminants such as silica. Dissolution rate measurements indicate first-order kinetics and that the rate limiting step for dissolution is mass transport controlled. 105 refs., 234 figs., 73 tabs.

  12. Aluminum and its light alloys

    NASA Technical Reports Server (NTRS)

    Merica, Paul D

    1920-01-01

    Report is a summary of research work which has been done here and abroad on the constitution and mechanical properties of the various alloy systems with aluminum. The mechanical properties and compositions of commercial light alloys for casting, forging, or rolling, obtainable in this country are described.

  13. Characterizatin of ultrafine aluminum nanoparticles

    SciTech Connect

    Sandstrom, M. M.; Jorgensen, B. S.; Mang, J. T.; Smith, B. L.; Son, S. F.

    2004-01-01

    Aluminum nanopowders with particle sizes ranging from {approx}25 nm to 80 nm were characterized by a variety of methods. We present and compare the results from common powder characterization techniques including transmission electron microscopy (TEM), high resolution transmission electron microscopy (HRTEM), BET gas adsorption surface area analysis, thermogravimetric analysis (TGA), photon correlation spectroscopy (PCS), and low angle laser light scattering (LALLS). Aluminum nanoparticles consist of an aluminum core with an aluminum oxide coating. HRTEM measurements of both the particle diameter and oxide layer thickness tend to be larger than those obtained from BET and TGA. LALLS measurements show a large degree of particle agglomeration in solution; therefore, primary particle sizes could not be determined. Furthermore, results from small-angle scattering techniques (SAS), including small-angle neutron (SANS) and x-ray (SAXS) scattering are presented and show excellent agreement with the BET, TGA, and HRTEM. The suite of analytical techniques presented in this paper can be used as a powerful tool in the characterization of many types of nanosized powders.

  14. Spray forming -- Aluminum: Third annual report (Phase 2). Technical progress -- Summary

    SciTech Connect

    Kozarek, R.L.

    1998-04-20

    Commercial production of aluminum sheet and plate by spray atomization and deposition is a potentially attractive manufacturing alternative to conventional ingot metallurgy/hot-milling and to continuous casting processes because of reduced energy requirements and reduced cost. To realize the full potential of the technology, the Aluminum Company of America (Alcoa), under contract by the US Department of Energy, is investigating currently available state-of-the-art atomization devices to develop nozzle design concepts whose spray characteristics are tailored for continuous sheet production. This third technical progress report will summarize research and development work conducted during the period 1997 October through 1998 March. Included are the latest optimization work on the Alcoa III nozzle, results of spray forming runs with 6111 aluminum alloy and preliminary rolling trials of 6111 deposits.

  15. In-situ thermal cycling in SEM of a graphite-aluminum composite

    NASA Technical Reports Server (NTRS)

    Cheong, Y. M.; Marcus, H. L.

    1987-01-01

    In situ SEM observations of a graphite-aluminum composite (unidirectional P100 graphite-fiber-reinforced 6061 aluminum MMC plates) were used to measure displacements within the graphite fiber relative to the interface between the graphite fiber and the aluminum matrix during thermal cycling. Specimens were thermally cycled from room temperature to 300 C or 500 C in a SEM chamber and then cooled to room temperature. The obtained shear strains within the fiber were then related to anomalous values of measured residual stresses and to the impact on the composite coefficient of expansion and potential damage under thermal fatigue loading. The shear mechanism was proposed as a source of temperature limits on the low coefficient of expansion of these composites, as well as a potential source of thermal fatigue degradation.

  16. Compression behavior of delaminated composite plates

    NASA Technical Reports Server (NTRS)

    Peck, Scott O.; Springer, George S.

    1989-01-01

    The response of delaminated composite plates to compressive in-plane loads was investigated. The delaminated region may be either circular or elliptical, and may be located between any two plies of the laminate. For elliptical delaminations, the axes of the ellipse may be arbitrarily oriented with respect to the applied loads. A model was developed that describes the stresses, strains, and deformation of the sublaminate created by the delamination. The mathematical model is based on a two dimensional nonlinear plate theory that includes the effects of transverse shear deformation. The model takes into account thermal and moisture induced strains, transverse pressures acting on the sublaminate, and contact between the sublaminate and plate. The solution technique used is the Ritz method. A computationally efficient computer implementation of the model was developed. The code can be used to predict the nonlinear-load-strain behavior of the sublaminate including the buckling load, postbuckling behavior, and the onset of delamination growth. The accuracy of the code was evaluated by comparing the model results to benchmark analytical solutions. A series of experiments was conducted on Fiberite T300/976 graphite/epoxy laminates bonded to an aluminum honeycomb core forming a sandwich panel. Either circles or ellipses made from Teflon film were embedded in the laminates, simulating the presence of a delamination. Each specimen was loaded in compression and the strain history of the sublaminate was recorded far into the postbuckling regime. The extent of delamination growth was evaluated by C-scan examination of each specimen. The experimental data were compared to code predictions. The code was found to describe the data with reasonable accuracy. A sensitivity study examined the relative importance of various material properties, the delamination dimensions, the contact model, the transverse pressure differential, the critical strain energy release rate, and the relative

  17. Effects of Hypervelocity Impacts on Silicone Elastomer Seals and Mating Aluminum Surfaces

    NASA Technical Reports Server (NTRS)

    deGroh, Henry C., III; Steinetz, Bruce M.

    2009-01-01

    While in space silicone based elastomer seals planned for use on NASA's Crew Exploration Vehicle (CEV) are exposed to threats from micrometeoroids and orbital debris (MMOD). An understanding of these threats is required to assess risks to the crew, the CEV orbiter, and missions. An Earth based campaign of hypervelocity impacts on small scale seal rings has been done to help estimate MMOD threats to the primary docking seal being developed for the Low Impact Docking System (LIDS). LIDS is being developed to enable the CEV to dock to the ISS (International Space Station) or to Altair (NASA's next lunar lander). The silicone seal on LIDS seals against aluminum alloy flanges on ISS or Altair. Since the integrity of a seal depends on both sealing surfaces, aluminum targets were also impacted. The variables considered in this study included projectile mass, density, speed, incidence angle, seal materials, and target surface treatments and coatings. Most of the impacts used a velocity near 8 km/s and spherical aluminum projectiles (density = 2.7 g/cubic cm), however, a few tests were done near 5.6 km/s. Tests were also performed using projectile densities of 7.7, 2.79, 2.5 or 1.14 g/cubic cm. Projectile incidence angles examined included 0 deg, 45 deg, and 60 deg from normal to the plane of the target. Elastomer compounds impacted include Parker's S0383-70 and Esterline's ELA-SA-401 in the as received condition, or after an atomic oxygen treatment. Bare, anodized and nickel coated aluminum targets were tested simulating the candidate mating seal surface materials. After impact, seals and aluminum plates were leak tested: damaged seals were tested against an undamaged aluminum plate; and undamaged seals were placed at various locations over craters in aluminum plates. It has been shown that silicone elastomer seals can withstand an impressive level of damage before leaking beyond allowable limits. In general on the tests performed to date, the diameter of the crater in

  18. Effects of Hypervelocity Impacts on Silicone Elastomer Seals and Mating Aluminum Surfaces

    NASA Technical Reports Server (NTRS)

    deGroh, Henry C., III; Steinetz, Bruce M.

    2009-01-01

    While in space silicone based elastomer seals planned for use on NASA's Crew Exploration Vehicle (CEV) are exposed to threats from micrometeoroids and orbital debris (MMOD). An understanding of these threats is required to assess risks to the crew, the CEV orbiter, and missions. An Earth based campaign of hypervelocity impacts on small scale seal rings has been done to help estimate MMOD threats to the primary docking seal being developed for the Low Impact Docking System (LIDS). LIDS is being developed to enable the CEV to dock to the ISS (International Space Station) or to Altair (NASA's next lunar lander). The silicone seal on LIDS seals against aluminum alloy flanges on ISS or Altair. Since the integrity of a seal depends on both sealing surfaces, aluminum targets were also impacted. The variables considered in this study included projectile mass, density, speed, incidence angle, seal materials, and target surface treatments and coatings. Most of the impacts used a velocity near 8 km/s and spherical aluminum projectiles (density = 2.7 g/cubic centimeter), however, a few tests were done near 5.6 km/s. Tests were also performed using projectile densities of 7.7, 2.79, 2.5 or 1.14 g/cubic centimeter. Projectile incidence angles examined included 0 degrees, 45 degrees , and 60 degrees from normal to the plane of the target. Elastomer compounds impacted include Parker's S0383-70 and Esterline's ELA-SA-401 in the as received condition, or after an atomic oxygen treatment. Bare, anodized and nickel coated aluminum targets were tested simulating the candidate mating seal surface materials. After impact, seals and aluminum plates were leak tested: damaged seals were tested against an undamaged aluminum plate; and undamaged seals were placed at various locations over craters in aluminum plates. It has been shown that silicone elastomer seals can withstand an impressive level of damage before leaking beyond allowable limits. In general on the tests performed to date, the

  19. Fabrication of aluminum based nanomaterials

    NASA Astrophysics Data System (ADS)

    Poirier, Dominique

    2009-11-01

    Structural applications in transportation necessitate materials with high specific strength and stiffness. With its low density, aluminum (Al) is an interesting candidate, but further strengthening would be beneficial. In this work, the benefits and limitations of nanoreinforcements for aluminum strengthening has been assessed through the addition of carbon nanotube (CNTs) and nanometric alumina (n-Al2O3) to an aluminum matrix by powder metallurgy. It has been found that mechanical milling can homogeneously disperse n-Al2O3 in aluminum. Furthermore, mechanical milling offers the advantages of strengthening the aluminum powder through grain refinement, cold working, solid solution and precipitation. However, CNTs are damaged by mechanical milling, and their homogeneous dispersion cannot be achieved with a chemical dispersant. Nanocomposite consolidation has presented several challenges as hot pressing resulted in a lack of bonding, grain growth and the formation of Al4C3 from damaged CNTs. Cold spraying of Al2O3/Al has resulted in a porous coating with decreased hardness. The microhardness and compression properties of an Al2O 3/Al nanocomposite produced by mechanical milling followed by hot pressing were measured. Comparison with modeled values and literature results indicates that higher experimental yield strength obtained with the addition of n-Al 2O3 versus micron size Al2O3 is due to in-situ matrix strengthening. Modeling shows that CNTs offer high potential gains in stiffness due to their high aspect ratio and their high Young modulus. On the other hand, as yield gains associated with the addition of nanoreinforcement are mainly due to matrix strengthening, discontinuous nanocomposites do not benefit from the CNT's exceptional strength. In this case, n-Al 2O3 would be selected over CNTs as it is cheaper and more easily dispersed.

  20. High Strain-Rate Response of High Purity Aluminum at Temperatures Approaching Melt

    SciTech Connect

    Grunschel, S E; Clifton, R J; Jiao, T

    2010-01-28

    High-temperature, pressure-shear plate impact experiments were conducted to investigate the rate-controlling mechanisms of the plastic response of high-purity aluminum at high strain rates (10{sup 6} s{sup -1}) and at temperatures approaching melt. Since the melting temperature of aluminum is pressure dependent, and a typical pressure-shear plate impact experiment subjects the sample to large pressures (2 GPa-7 GPa), a pressure-release type experiment was used to reduce the pressure in order to measure the shearing resistance at temperatures up to 95% of the current melting temperature. The measured shearing resistance was remarkably large (50 MPa at a shear strain of 2.5) for temperatures this near melt. Numerical simulations conducted using a version of the Nemat-Nasser/Isaacs constitutive equation, modified to model the mechanism of geometric softening, appear to capture adequately the hardening/softening behavior observed experimentally.

  1. Aluminum-induced granulomas in a tattoo

    SciTech Connect

    McFadden, N.; Lyberg, T.; Hensten-Pettersen, A.

    1989-05-01

    A patient who developed localized, granulomatous reactions in a tattoo is described. With the use of scanning electron microscopy and energy dispersive x-ray microanalysis, both aluminum and titanium particles were found in the involved skin sections. Intradermal provocation testing with separate suspensions of aluminum and titanium induced a positive response only in the case of aluminum. Examination by scanning electron microscopy and energy dispersive x-ray microanalysis of the provoked response established aluminum as the only nonorganic element present in the test site tissue. This is the first report of confirmed aluminum-induced, delayed-hypersensitivity granulomas in a tattoo.

  2. Cytotoxicity of cultured macrophages exposed to antimicrobial zinc oxide (ZnO) coatings on nanoporous aluminum oxide membranes

    PubMed Central

    Petrochenko, Peter E.; Skoog, Shelby A.; Zhang, Qin; Comstock, David J.; Elam, Jeffrey W.; Goering, Peter L.; Narayan, Roger J.

    2013-01-01

    Zinc oxide (ZnO) is a widely used commercial material that is finding use in wound healing applications due to its antimicrobial properties. Our study demonstrates a novel approach for coating ZnO with precise thickness control onto 20 nm and 100 nm pore diameter anodized aluminum oxide using atomic layer deposition (ALD). ZnO was deposited throughout the nanoporous structure of the anodized aluminum oxide membranes. An 8 nm-thick coating of ZnO, previously noted to have antimicrobial properties, was cytotoxic to cultured macrophages. After 48 h, ZnO-coated 20 nm and 100 nm pore anodized aluminum oxide significantly decreased cell viability by ≈65% and 54%, respectively, compared with cells grown on uncoated anodized aluminum oxide membranes and cells grown on tissue culture plates. Pore diameter (20–200 nm) did not influence cell viability. PMID:23881040

  3. Cytotoxicity of cultured macrophages exposed to antimicrobial zinc oxide (ZnO) coatings on nanoporous aluminum oxide membranes.

    PubMed

    Petrochenko, Peter E; Skoog, Shelby A; Zhang, Qin; Comstock, David J; Elam, Jeffrey W; Goering, Peter L; Narayan, Roger J

    2013-01-01

    Zinc oxide (ZnO) is a widely used commercial material that is finding use in wound healing applications due to its antimicrobial properties. Our study demonstrates a novel approach for coating ZnO with precise thickness control onto 20 nm and 100 nm pore diameter anodized aluminum oxide using atomic layer deposition (ALD). ZnO was deposited throughout the nanoporous structure of the anodized aluminum oxide membranes. An 8 nm-thick coating of ZnO, previously noted to have antimicrobial properties, was cytotoxic to cultured macrophages. After 48 h, ZnO-coated 20 nm and 100 nm pore anodized aluminum oxide significantly decreased cell viability by ≈65% and 54%, respectively, compared with cells grown on uncoated anodized aluminum oxide membranes and cells grown on tissue culture plates. Pore diameter (20-200 nm) did not influence cell viability.

  4. Cytotoxicity of cultured macrophages exposed to antimicrobial zinc oxide (ZnO) coatings on nanoporous aluminum oxide membranes.

    PubMed

    Petrochenko, Peter E; Skoog, Shelby A; Zhang, Qin; Comstock, David J; Elam, Jeffrey W; Goering, Peter L; Narayan, Roger J

    2013-01-01

    Zinc oxide (ZnO) is a widely used commercial material that is finding use in wound healing applications due to its antimicrobial properties. Our study demonstrates a novel approach for coating ZnO with precise thickness control onto 20 nm and 100 nm pore diameter anodized aluminum oxide using atomic layer deposition (ALD). ZnO was deposited throughout the nanoporous structure of the anodized aluminum oxide membranes. An 8 nm-thick coating of ZnO, previously noted to have antimicrobial properties, was cytotoxic to cultured macrophages. After 48 h, ZnO-coated 20 nm and 100 nm pore anodized aluminum oxide significantly decreased cell viability by ≈65% and 54%, respectively, compared with cells grown on uncoated anodized aluminum oxide membranes and cells grown on tissue culture plates. Pore diameter (20-200 nm) did not influence cell viability. PMID:23881040

  5. Performance evaluation and characterization of metallic bipolar plates in a proton exchange membrane (PEM) fuel cell

    NASA Astrophysics Data System (ADS)

    Hung, Yue

    Bipolar plate and membrane electrode assembly (MEA) are the two most repeated components of a proton exchange membrane (PEM) fuel cell stack. Bipolar plates comprise more than 60% of the weight and account for 30% of the total cost of a fuel cell stack. The bipolar plates perform as current conductors between cells, provide conduits for reactant gases, facilitate water and thermal management through the cell, and constitute the backbone of a power stack. In addition, bipolar plates must have excellent corrosion resistance to withstand the highly corrosive environment inside the fuel cell, and they must maintain low interfacial contact resistance throughout the operation to achieve optimum power density output. Currently, commercial bipolar plates are made of graphite composites because of their relatively low interfacial contact resistance (ICR) and high corrosion resistance. However, graphite composite's manufacturability, permeability, and durability for shock and vibration are unfavorable in comparison to metals. Therefore, metals have been considered as a replacement material for graphite composite bipolar plates. Since bipolar plates must possess the combined advantages of both metals and graphite composites in the fuel cell technology, various methods and techniques are being developed to combat metallic corrosion and eliminate the passive layer formed on the metal surface that causes unacceptable power reduction and possible fouling of the catalyst and the electrolyte. The main objective of this study was to explore the possibility of producing efficient, cost-effective and durable metallic bipolar plates that were capable of functioning in the highly corrosive fuel cell environment. Bulk materials such as Poco graphite, graphite composite, SS310, SS316, incoloy 800, titanium carbide and zirconium carbide were investigated as potential bipolar plate materials. In this work, different alloys and compositions of chromium carbide coatings on aluminum and SS316

  6. MyPlate Food Guide

    MedlinePlus

    ... follow throughout your life. 2. Fruits Like veggies, fruits contain vitamins, minerals, and fiber. The red section of MyPlate is slightly smaller than the green, but together fruits and veggies should fill half your plate. Whole ...

  7. What Are Growth Plate Injuries?

    MedlinePlus

    ... activities. Other reasons for growth plate injuries are:  Child abuse  Injury from extreme cold (for example, frostbite)  Radiation ( ... problems) treats most growth plate injuries. At other times, the child will see a pediatric orthopaedic surgeon (a doctor ...

  8. What Are Growth Plate Injuries?

    MedlinePlus

    ... activities. Other reasons for growth plate injuries are: Child abuse Injury from extreme cold (for example, frostbite) Radiation ( ... problems) treats most growth plate injuries. At other times, the child will see a pediatric orthopaedic surgeon (a doctor ...

  9. Decarbonization process for carbothermically produced aluminum

    DOEpatents

    Bruno, Marshall J.; Carkin, Gerald E.; DeYoung, David H.; Dunlap, Sr., Ronald M.

    2015-06-30

    A method of recovering aluminum is provided. An alloy melt having Al.sub.4C.sub.3 and aluminum is provided. This mixture is cooled and then a sufficient amount of a finely dispersed gas is added to the alloy melt at a temperature of about 700.degree. C. to about 900.degree. C. The aluminum recovered is a decarbonized carbothermically produced aluminum where the step of adding a sufficient amount of the finely dispersed gas effects separation of the aluminum from the Al.sub.4C.sub.3 precipitates by flotation, resulting in two phases with the Al.sub.4C.sub.3 precipitates being the upper layer and the decarbonized aluminum being the lower layer. The aluminum is then recovered from the Al.sub.4C.sub.3 precipitates through decanting.

  10. Inspection of aluminum components from freeze desalting facility at Wrightsville Beach, NC

    SciTech Connect

    Melton, D.G.; Lee, T.S.

    1980-02-01

    An inspection was made of a freeze-type desalting pilot plant that has operated for approximately four years. The purpose of this inspection was to document the seawater service experience of the various aluminum alloys present in the plant. The components inspected include two tube-type heat exchangers, one plate-type heat exchanger, and the freezing compartment. Photographs are used to illustrate the corrosion behavior of these components.

  11. Some Tooling for Manufacturing Research Reactor Fuel Plates

    SciTech Connect

    Knight, R.W.

    1999-10-03

    This paper will discuss some of the tooling necessary to manufacture aluminum-based research reactor fuel plates. Most of this tooling is intended for use in a high-production facility. Some of the tools shown have manufactured more than 150,000 pieces. The only maintenance has been sharpening. With careful design, tools can be made to accommodate the manufacture of several different fuel elements, thus, reducing tooling costs and maintaining tools that the operators are trained to use. An important feature is to design the tools using materials with good lasting quality. Good tools can increase return on investment.

  12. Characterizations of the mirror attenuator mosaic - Solar diffuser plate

    NASA Technical Reports Server (NTRS)

    Lee, Robert B., III; Avis, Lee M.; Gibson, M. A.; Kopia, Leonard P.

    1992-01-01

    The mirror attenuator mosaic (MAM), a solar diffuser plate, was used for the flight calibration of the broadband shortwave (0.2-5-microns) and total (0.2 to greater than 200-microns) Earth Radiation Budget Experiment scanning thermistor bolometer radiometers. The MAM solar-reflecting surface consisted of a tightly packed array of vacuum-deposited aluminum, concave spherical mirrors, while its solar-absorbing surface consisted of black chrome. The effective reflectance of the MAM was constant to within +/- 2 percent after almost 2 years in orbit, a marked improvement over earlier solar diffusers.

  13. North American plate dynamics

    NASA Technical Reports Server (NTRS)

    Richardson, Randall M.; Reding, Lynn M.

    1991-01-01

    Deformation within the North American plate in response to various tectonic processes is modeled using an elastic finite element analysis. The tectonic processes considered in the modeling include ridge forces associated with the normal thermal evolution of oceanic lithosphere, shear and normal stresses transmitted across transforms, normal stresses transmitted across convergent boundaries, stresses due to horizontal density contrasts within the continent, and shear tractions applied along the base of the plate. Model stresses are calculated with respect to a lithostatic reference stress state. Shear stresses transmitted across transform boundaries along the San Andreas and Caribbean are small, of the order of 5-10 MPa. Also, compressive stresses of the order of 5-10 MPa transmitted across the major transforms improve the fit to the data. Compressive stresses across convergent margins along the Aleutians and the Middle America trench are important.

  14. Microchannel plate streak camera

    DOEpatents

    Wang, Ching L.

    1989-01-01

    An improved streak camera in which a microchannel plate electron multiplier is used in place of or in combination with the photocathode used in prior streak cameras. The improved streak camera is far more sensitive to photons (UV to gamma-rays) than the conventional x-ray streak camera which uses a photocathode. The improved streak camera offers gamma-ray detection with high temporal resolution. It also offers low-energy x-ray detection without attenuation inside the cathode. Using the microchannel plate in the improved camera has resulted in a time resolution of about 150 ps, and has provided a sensitivity sufficient for 1000 KeV x-rays.

  15. Microchannel plate streak camera

    DOEpatents

    Wang, C.L.

    1984-09-28

    An improved streak camera in which a microchannel plate electron multiplier is used in place of or in combination with the photocathode used in prior streak cameras. The improved streak camera is far more sensitive to photons (uv to gamma-rays) than the conventional x-ray streak camera which uses a photocathode. The improved streak camera offers gamma-ray detection with high temporal resolution. It also offers low-energy x-ray detection without attenuation inside the cathode. Using the microchannel plate in the improved camera has resulted in a time resolution of about 150 ps, and has provided a sensitivity sufficient for 1000 keV x-rays.

  16. Microchannel plate streak camera

    DOEpatents

    Wang, C.L.

    1989-03-21

    An improved streak camera in which a microchannel plate electron multiplier is used in place of or in combination with the photocathode used in prior streak cameras is disclosed. The improved streak camera is far more sensitive to photons (UV to gamma-rays) than the conventional x-ray streak camera which uses a photocathode. The improved streak camera offers gamma-ray detection with high temporal resolution. It also offers low-energy x-ray detection without attenuation inside the cathode. Using the microchannel plate in the improved camera has resulted in a time resolution of about 150 ps, and has provided a sensitivity sufficient for 1,000 KeV x-rays. 3 figs.

  17. Bipolar battery plate

    NASA Technical Reports Server (NTRS)

    Rowlette, John J. (Inventor)

    1985-01-01

    A liquid-impermeable plate (10) having throughplate conductivity with essentially zero resistance comprises an insulator sheet (12) having a series of spaced perforations (14) each of which contains a metal element (16) sealingly received into the perforation (14). A low-cost plate can readily be manufactured by punching a thermoplastic sheet (40) such as polypropylene with a punching tool (52), filling the apertures with lead spheres (63) having a diameter smaller than the holes (50) but larger than the thickness of the sheet, sweeping excess spheres (62) off the sheet with a doctor blade (60) and then pressing a heated platen (74) onto the sheet to swage the spheres into a cylindrical shape and melt the surrounding resin to form a liquid-impermeable collar (4) sealing the metal into the sheet.

  18. Explosive Welding of Aluminum to Aluminum: Analysis, Computations and Experiments

    NASA Astrophysics Data System (ADS)

    Grignon, F.; Benson, D.; Vecchio, K. S.; Meyers, M. A.

    2004-07-01

    6061 T0 aluminum alloy was joined to 6061 T0 aluminum alloy by explosive welding. This is a process in which the controlled energy of a detonating explosive is used to create a metallic bond between two similar or dissimilar materials. The welding conditions were tailored to produce both wavy and straight interfaces. A three-pronged study was used to establish the conditions for straight weld formation: (a) analytical calculation of the domain of weldability; (b) characterization of the explosive welding experiments carried out under different conditions, and (c) 2D finite differences simulation of these tests using the explicit Eulerian hydrocode Raven with a Johnson-Cook constitutive equation for the Al alloy. The numerical simulation and the analytical calculations confirm the experimental results and explain the difficulties met for obtaining a continuous straight interface along the entire weld.

  19. Plated wire memory subsystem

    NASA Technical Reports Server (NTRS)

    Reynolds, L.; Tweed, H.

    1972-01-01

    The work performed entailed the design, development, construction and testing of a 4000 word by 18 bit random access, NDRO plated wire memory for use in conjunction with a spacecraft imput/output unit and central processing unit. The primary design parameters, in order of importance, were high reliability, low power, volume and weight. A single memory unit, referred to as a qualification model, was delivered.

  20. Plate motion and deformation

    SciTech Connect

    Minster, B.; Prescott, W.; Royden, L.

    1991-02-01

    Our goal is to understand the motions of the plates, the deformation along their boundaries and within their interiors, and the processes that control these tectonic phenomena. In the broadest terms, we must strive to understand the relationships of regional and local deformation to flow in the upper mantle and the rheological, thermal and density structure of the lithosphere. The essential data sets which we require to reach our goal consist of maps of current strain rates at the earth's surface and the distribution of integrated deformation through time as recorded in the geologic record. Our success will depend on the effective synthesis of crustal kinematics with a variety of other geological and geophysical data, within a quantitative theoretical framework describing processes in the earth's interior. Only in this way can we relate the snapshot of current motions and earth structure provided by geodetic and geophysical data with long-term processes operating on the time scales relevant to most geological processes. The wide-spread use of space-based techniques, coupled with traditional geological and geophysical data, promises a revolution in our understanding of the kinematics and dynamics of plate motions over a broad range of spatial and temporal scales and in a variety of geologic settings. The space-based techniques that best address problems in plate motion and deformation are precise space-geodetic positioning -- on land and on the seafloor -- and satellite acquisition of detailed altimetric and remote sensing data in oceanic and continental areas. The overall science objectives for the NASA Solid Earth Science plan for the 1990's, are to Understand the motion and deformation of the lithosphere within and across plate boundaries'', and to understand the dynamics of the mantle, the structure and evolution of the lithosphere, and the landforms that result from local and regional deformation. 57 refs., 7 figs., 2 tabs.

  1. Martian plate tectonics

    NASA Astrophysics Data System (ADS)

    Sleep, N. H.

    1994-03-01

    The northern lowlands of Mars have been produced by plate tectonics. Preexisting old thick highland crust was subducted, while seafloor spreading produced thin lowland crust during late Noachian and Early Hesperian time. In the preferred reconstruction, a breakup margin extended north of Cimmeria Terra between Daedalia Planum and Isidis Planitia where the highland-lowland transition is relatively simple. South dipping subduction occured beneath Arabia Terra and east dipping subduction beneath Tharsis Montes and Tempe Terra. Lineations associated with Gordii Dorsum are attributed to ridge-parallel structures, while Phelegra Montes and Scandia Colles are interpreted as transfer-parallel structures or ridge-fault-fault triple junction tracks. Other than for these few features, there is little topographic roughness in the lowlands. Seafloor spreading, if it occurred, must have been relatively rapid. Quantitative estimates of spreading rate are obtained by considering the physics of seafloor spreading in the lower (approx. 0.4 g) gravity of Mars, the absence of vertical scarps from age differences across fracture zones, and the smooth axial topography. Crustal thickness at a given potential temperature in the mantle source region scales inversely with gravity. Thus, the velocity of the rough-smooth transition for axial topography also scales inversely with gravity. Plate reorganizations where young crust becomes difficult to subduct are another constraint on spreading age. Plate tectonics, if it occurred, dominated the thermal and stress history of the planet. A geochemical implication is that the lower gravity of Mars allows deeper hydrothermal circulation through cracks and hence more hydration of oceanic crust so that more water is easily subducted than on the Earth. Age and structural relationships from photogeology as well as median wavelength gravity anomalies across the now dead breakup and subduction margins are the data most likely to test and modify hypotheses

  2. Plates with Incompatible Prestrain

    NASA Astrophysics Data System (ADS)

    Bhattacharya, Kaushik; Lewicka, Marta; Schäffner, Mathias

    2016-07-01

    We study effective elastic behavior of the incompatibly prestrained thin plates, where the prestrain is independent of thickness and uniform through the plate's thickness h. We model such plates as three-dimensional elastic bodies with a prescribed pointwise stress-free state characterized by a Riemannian metric G, and seek the limiting behavior as {h to 0}. We first establish that when the energy per volume scales as the second power of h, the resulting {Γ} -limit is a Kirchhoff-type bending theory. We then show the somewhat surprising result that there exist non-immersible metrics G for whom the infimum energy (per volume) scales smaller than h 2. This implies that the minimizing sequence of deformations carries nontrivial residual three-dimensional energy but it has zero bending energy as seen from the limit Kirchhoff theory perspective. Another implication is that other asymptotic scenarios are valid in appropriate smaller scaling regimes of energy. We characterize the metrics G with the above property, showing that the zero bending energy in the Kirchhoff limit occurs if and only if the Riemann curvatures R 1213, R 1223 and R 1212 of G vanish identically. We illustrate our findings with examples; of particular interest is an example where {G_{2 × 2}}, the two-dimensional restriction of G, is flat but the plate still exhibits the energy scaling of the Föppl-von Kármán type. Finally, we apply these results to a model of nematic glass, including a characterization of the condition when the metric is immersible, for {G = Id3 + γ n ⊗ n} given in terms of the inhomogeneous unit director field distribution { n in R^3}.

  3. Reactively Deposited Aluminum Oxide and Fluoropolymer Filled Aluminum Oxide Protective Coatings for Polymers

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Banks, Bruce A.; Hunt, Jason

    1995-01-01

    Reactive ion beam sputter deposition of aluminum simultaneous with low energy arrival of oxygen ions at the deposition surface enables the formation of highly transparent aluminum oxide films. Thick (12 200 A), adherent, low stress, reactively deposited aluminum oxide films were found to provide some abrasion resistance to polycarbonate substrates. The reactively deposited aluminum oxide films are also slightly more hydrophobic and more transmitting in the UV than aluminum oxide deposited from an aluminum oxide target. Simultaneous reactive sputter deposition of aluminum along with polytetrafluoroethylene (PTFE Teflon) produces fluoropolymer-filled aluminum oxide films which are lower in stress, about the same in transmittance, but more wetting than reactively deposited aluminum oxide films. Deposition properties, processes and potential applications for these coatings will be discussed.

  4. Low-aluminum-content iron-aluminum alloys

    SciTech Connect

    Sikka, V.K.; Baldwin, R.H.; Howell, C.R.

    1993-07-01

    The low room-temperature ductility Fe{sub 3}Al-based alloys is associated with their environmental embrittlement. Reducing the aluminum level from 29 to 16 at % has been found to be an effective method in essentially eliminating the environmental-embrittlement effect and increasing the room-temperature ductility value to over 25%. This paper will present data on alloy compositions, melting, casting and processing methods, and mechanical properties. Plans for future work on these alloys will also be described.

  5. Microstructure and Mechanical Properties of AA1235 Aluminum Foil Stocks Produced Directly from Electrolytic Aluminum Melt

    NASA Astrophysics Data System (ADS)

    Xiong, Hanqing; Yu, Kun; Wen, Li; Yao, Sujuan; Dai, Yilong; Wang, Zhifeng

    2016-02-01

    A new process is developed to obtain high-quality AA1235 aluminum foil stocks and to replace the traditional manufacture process. During the new manufacture process, AA1235 aluminum sheets are twin-roll casted directly through electrolytic aluminum melt (EAM), and subsequently the sheets are processed into aluminum foil stocks by cold rolling and annealing. Microstructure and mechanical properties of the AA1235 aluminum sheets produced through such new process are investigated in each state by optimal microscope, scanning electron microscopy, X-ray diffraction, orientation imaging microscopy, transmission electron microscopy, etc. The results show that compared with the traditional AA1235 aluminum foil stocks produced through re-melted aluminum melt (RAM), the amount of impurities is decreased in the EAM aluminum foil stocks. The EAM aluminum foil stock obtains less β-FeSiAl5 phases, but more α-Fe2SiAl8 phases. The elongation of EAM aluminum foil stocks is improved significantly owing to more cubic orientation. Especially, the elongation value of the EAM aluminum foil stocks is approximately 25 pct higher than that of the RAM aluminum foil stocks. As a result, the EAM aluminum foil stocks are at an advantage in increasing the processing performance for the aluminum foils during subsequent processes.

  6. Detection and estimation of defects in a circular plate using operational deflection shapes

    NASA Astrophysics Data System (ADS)

    Pai, Perngjin F.; Oh, Yunje; Kim, Byeong-Seok

    2002-06-01

    This paper investigates dynamic characteristics (mode shapes and natural frequencies) and defect detection of circular plates using a scanning laser vibrometer. Exact dynamic characteristics of a circular aluminum plate having a clamped inner rim and a free outer rim are obtained using two methods; one uses Bessel functions and the other uses a multiple shooting method. An in-house finite element code GESA is also used to analyze the circular plate using the DKT plate element. Numerical results show that some reports in the literature are incorrect and that high-frequency Operational Deflection Shapes (ODSs) are needed in order to locate small defects. Detection of two defects in the circular aluminum plate is experimentally studied using the distributions of RMS velocities under broadband periodic chirp excitations. RMS velocities of ODSs, symmetry breaking of ODSs, splitting of natural frequencies and ODSs, and a Boundary Effect Detection (BED) method. The BED method is non-destructive and model-independent; it processes experimental ODSs to reveal extra local boundary effects caused by defects to reveal locations of defects. Experimental results show that small defects in circular plates can be pinpointed by these approaches. Moreover, a new concept of using the balance of elastic and kinetic energies within a mode cell for detecting defects in two- dimensional structures of irregular shapes is proposed.

  7. Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

    DOEpatents

    Travelli, Armando

    1988-01-01

    A flat or curved plate structure, to be used as fuel in a nuclear reactor, comprises elongated fissionable wires or strips embedded in a metallic continuous non-fissionable matrix plate. The wires or strips are made predominantly of a malleable uranium alloy, such as uranium silicide, uranium gallide or uranium germanide. The matrix plate is made predominantly of aluminum or an aluminum alloy. The wires or strips are located in a single row at the midsurface of the plate, parallel with one another and with the length dimension of the plate. The wires or strips are separated from each other, and from the surface of the plate, by sufficient thicknesses of matrix material, to provide structural integrity and effective fission product retention, under neutron irradiation. This construction makes it safely feasible to provide a high uranium density, so that the uranium enrichment with uranium 235 may be reduced below about 20%, to deter the reprocessing of the uranium for use in nuclear weapons.

  8. Nuclear reactor fuel structure containing uranium alloy wires embedded in a metallic matrix plate

    DOEpatents

    Travelli, A.

    1985-10-25

    A flat or curved plate structure, to be used as fuel in a nuclear reactor, comprises elongated fissionable wires or strips embedded in a metallic continuous non-fissionable matrix plate. The wires or strips are made predominantly of a malleable uranium alloy, such as uranium silicide, uranium gallide or uranium germanide. The matrix plate is made predominantly of aluminum or an aluminum alloy. The wires or strips are located in a single row at the midsurface of the plate, parallel with one another and with the length dimension of the plate. The wires or strips are separated from each other, and from the surface of the plate, by sufficient thicknesses of matrix material, to provide structural integrity and effective fission product retention, under neutron irradiation. This construction makes it safely feasible to provide a high uranium density, so that the uranium enrichment with uranium 235 may be reduced below about 20%, to deter the reprocessing of the uranium for use in nuclear weapons.

  9. Nonlinear behavior of circular plates with work hardening

    NASA Technical Reports Server (NTRS)

    Winter, R.; Levine, H. S.

    1978-01-01

    Tests were performed on two simply supported plates of aluminum alloy 2024-0, under a central concentrated load, with peak deflections up to 2.6 times the thickness. The load was provided by a small-diameter hard-steel rod. The plates had diameter-to-thickness ratios (D/h) of 20 and 41. Measurements were made of load, deflections and strains; membrane and bending strains were calculated from the test data. The test data are presented in comparison with theoretical predictions generated by the finite-element-computer code PLANS, which includes material and geometric nonlinearities. The theoretical prediction was excellent for deflections, and generally good for strains, when the central force was represented by a line load around the loading rod's contact circle.

  10. Visualization of jet flows over a plate by pressure-sensitive paint experiments and comparison with CFD.

    PubMed

    Fujii, Kozo; Tsuboi, Nobuyuki; Fujimatsu, Nobuyoshi

    2002-10-01

    Flow fields created by underexpanded sonic jets impinging on an inclined flat plate were studied experimentally using the pressure sensitive paint (PSP) measurement technique. The measurement system and some representative results are presented here. Two binders, thin-layer chromatography (TLC) plates and anodized aluminum (A-A) plates were tested with bathophen ruthenium chloride as a luminophore. The results show that both the binders can be used. TLC plates are preferable because their luminescent intensity is almost twice that of the A-A plates. Quantitative measurements require accurate temperature calibration. A preliminary effort to elucidate the flow structure by combining the PSP results with a computer simulation of the same flow field is presented. Although good agreement is obtained between the experimental and numerical results, future quantitative comparisons are necessary to yield a useful tool in the analysis of the jet-plate interaction flows.

  11. Experimental studies on the tripping behavior of narrow T-stiffened flat plates subjected to hydrostatic pressure and underwater shock

    NASA Technical Reports Server (NTRS)

    Budweg, H. L.; Shin, Y. S.

    1987-01-01

    An experimental investigation was conducted to determine the static and dynamic responses of a specific stiffened flat plate design. The air-backed rectangular flat plates of 6061-T6 aluminum with an externally machined longitudinal narrow-flanged T-stiffener and clamped boundary conditions were subjected to static loading by water hydropump pressure and shock loading from an eight pound TNT charge detonated underwater. The dynamic test plate was instrumented to measure transient strains and free field pressure. The static test plate was instrumented to measure transient strains, plate deflection, and pressure. Emphasis was placed upon forcing static and dynamic stiffener tripping, obtaining relevant strain and pressure data, and studying the associated plate-stiffener behavior.

  12. Mechanically robust superamphiphobic aluminum surface with nanopore-embedded microtexture.

    PubMed

    Barthwal, Sumit; Kim, Young Su; Lim, Si-Hyung

    2013-09-24

    A simple fabrication technique was developed for preparing a mechanically robust superamphiphobic surface on an aluminum (Al) plate. Dual geometric architectures with micro- and nanoscale structures were formed on the surface of the Al plate by a combination of simple chemical etching and anodization. This proposed methodology involves (1) fabrication of irregular microscale plateaus on the surface of the Al plate, (2) formation of nanopores, and (3) fluorination. Wettability measurements indicated that the fabricated Al surface became super-repellent toward a broad range of liquids with surface tension in the range 27.5-72 mN/m. By varying the anodization time, we measured and compared the effects of morphological change on the wettability. The adhesion property and mechanical durability of the fabricated superamphiphobic Al surface were evaluated by the Scotch tape and hardness tests, respectively. The results showed that the fabricated Al surface retained mechanical robustness because the down-directed surface made by nanopores on the microtextured surface was durable enough even after high force was applied. Almost no damage of the film was observed, and the surface still exhibited superamphiphobicity after the tests. The fabricated superamphiphobic surface also remained stable after long-term storage. The simple and time-saving fabrication technique can be extended to any large-area three-dimensional surface, making it potentially suitable for large-scale industrial fabrications of mechanically robust superamphiphobic surfaces.

  13. Symmetries in laminated composite plates

    NASA Technical Reports Server (NTRS)

    Noor, A. K.

    1976-01-01

    The different types of symmetry exhibited by laminated anisotropic fibrous composite plates are identified and contrasted with the symmetries of isotropic and homogeneous orthotropic plates. The effects of variations in the fiber orientation and the stacking sequence of the layers on the symmetries exhibited by composite plates are discussed. Both the linear and geometrically nonlinear responses of the plates are considered. A simple procedure is presented for exploiting the symmetries in the finite element analysis. Examples are given of square, skew and polygonal plates where use of symmetry concepts can significantly reduce the scope and cost of analysis.

  14. Electrically Conductive Anodized Aluminum Surfaces

    NASA Technical Reports Server (NTRS)

    Nguyen, Trung Hung

    2006-01-01

    Anodized aluminum components can be treated to make them sufficiently electrically conductive to suppress discharges of static electricity. The treatment was conceived as a means of preventing static electric discharges on exterior satin-anodized aluminum (SAA) surfaces of spacecraft without adversely affecting the thermal-control/optical properties of the SAA and without need to apply electrically conductive paints, which eventually peel off in the harsh environment of outer space. The treatment can also be used to impart electrical conductivity to anodized housings of computers, medical electronic instruments, telephoneexchange equipment, and other terrestrial electronic equipment vulnerable to electrostatic discharge. The electrical resistivity of a typical anodized aluminum surface layer lies between 10(exp 11) and 10(exp 13) Omega-cm. To suppress electrostatic discharge, it is necessary to reduce the electrical resistivity significantly - preferably to < or = 10(exp 9) Omega-cm. The present treatment does this. The treatment is a direct electrodeposition process in which the outer anodized surface becomes covered and the pores in the surface filled with a transparent, electrically conductive metal oxide nanocomposite. Filling the pores with the nanocomposite reduces the transverse electrical resistivity and, in the original intended outer-space application, the exterior covering portion of the nanocomposite would afford the requisite electrical contact with the outer-space plasma. The electrical resistivity of the nanocomposite can be tailored to a value between 10(exp 7) and 10(exp 12) Omega-cm. Unlike electrically conductive paint, the nanocomposite becomes an integral part of the anodized aluminum substrate, without need for adhesive bonding material and without risk of subsequent peeling. The electrodeposition process is compatible with commercial anodizing production lines. At present, the electronics industry uses expensive, exotic

  15. Fuel cell end plate structure

    DOEpatents

    Guthrie, Robin J.; Katz, Murray; Schroll, Craig R.

    1991-04-23

    The end plates (16) of a fuel cell stack (12) are formed of a thin membrane. Pressure plates (20) exert compressive load through insulation layers (22, 26) to the membrane. Electrical contact between the end plates (16) and electrodes (50, 58) is maintained without deleterious making and breaking of electrical contacts during thermal transients. The thin end plate (16) under compressive load will not distort with a temperature difference across its thickness. Pressure plate (20) experiences a low thermal transient because it is insulated from the cell. The impact on the end plate of any slight deflection created in the pressure plate by temperature difference is minimized by the resilient pressure pad, in the form of insulation, therebetween.

  16. Aluminum-lithium target behavior

    SciTech Connect

    McDonell, W.R.

    1989-10-01

    Information on physical properties and irradiation behavior of aluminum-lithium target alloys employed for the production of tritium in Savannah River reactors has been reviewed to support development of technology for the New Production Reactor (NPR). Phase compositions and microstructures, thermal conductivity, mechanical properties, and constituent diffusion phenomena of the alloys, established in prior site studies, are presented. Irradiation behavior, including distributions of product tritium and helium and related exposure limits due to swelling and cracking of the target alloys is discussed, along with gas release processes occurring during subsequent product recovery operations. The property review supports designation of the aluminum-lithium alloys as ideally well-suited target materials for low-temperature, tritium-producing reactors, demonstrated over 35 years of Savannah River reactor operation. Low temperature irradiation and reaction with lithium in the alloy promotes tritium retention during reactor exposure, and the aluminum provides a matrix from which the product is readily recovered on heating following irradiation. 33 refs., 26 figs., 8 tabs.

  17. Plated wire memory subsystem

    NASA Technical Reports Server (NTRS)

    Carpenter, K. H.

    1974-01-01

    The design, construction, and test history of a 4096 word by 18 bit random access NDRO Plated Wire Memory for use in conjunction with a spacecraft input/output and central processing unit is reported. A technical and functional description is given along with diagrams illustrating layout and systems operation. Test data is shown on the procedures and results of system level and memory stack testing, and hybrid circuit screening. A comparison of the most significant physical and performance characteristics of the memory unit versus the specified requirements is also included.

  18. Shuttle plate braiding machine

    NASA Technical Reports Server (NTRS)

    Huey, Jr., Cecil O. (Inventor)

    1994-01-01

    A method and apparatus for moving yarn in a selected pattern to form a braided article. The apparatus includes a segmented grid of stationary support elements and a plurality of shuttles configured to carry yarn. The shuttles are supported for movement on the grid assembly and each shuttle includes a retractable plunger for engaging a reciprocating shuttle plate that moves below the grid assembly. Such engagement at selected times causes the shuttles to move about the grid assembly in a selected pattern to form a braided article of a particular geometry.

  19. Reduced hydrogen cadmium plating

    SciTech Connect

    Hoeller, T.; Ross, L. ); Varma, R. ); Agarwala, V.S. )

    1991-01-01

    This paper demonstrates the advantages of using a periodic reverse pulse plating method, incorporating a fast cathodic pulse which is separated from the subsequent anodic/cathodic pulses by a long rest period in producing silvery cadmium coatings on steel from aqueous fluoroborate electrolyte. Also, the deposition obtained by combination of pulse currents and turbulent electrolyte flow system (forced convection of electrolyte, Re {approximately} 20-25,000) result in a near hydrogen-free electrodeposition of fine- grained cadmium. This is confirmed by the determination of diffusible hydrogen by the electrochemical (Barnach Electrode) method.

  20. Study of diffusion bond development in 6061 aluminum and its relationship to future high density fuels fabrication.

    SciTech Connect

    Prokofiev, I.; Wiencek, T.; McGann, D.

    1997-10-07

    Powder metallurgy dispersions of uranium alloys and silicides in an aluminum matrix have been developed by the RERTR program as a new generation of proliferation-resistant fuels. Testing is done with miniplate-type fuel plates to simulate standard fuel with cladding and matrix in plate-type configurations. In order to seal the dispersion fuel plates, a diffusion bond must exist between the aluminum coverplates surrounding the fuel meat. Four different variations in the standard method for roll-bonding 6061 aluminum were studied. They included mechanical cleaning, addition of a getter material, modifications to the standard chemical etching, and welding methods. Aluminum test pieces were subjected to a bend test after each rolling pass. Results, based on 400 samples, indicate that at least a 70% reduction in thickness is required to produce a diffusion bond using the standard rollbonding method versus a 60% reduction using the Type II method in which the assembly was welded 100% and contained open 9mm holes at frame corners.

  1. Tactile multisensing on flexible aluminum nitride.

    PubMed

    Petroni, Simona; Guido, Francesco; Torre, Bruno; Falqui, Andrea; Todaro, Maria Teresa; Cingolani, Roberto; De Vittorio, Massimo

    2012-11-21

    The integration of a polycrystalline material such as aluminum nitride (AlN) on a flexible substrate allows the realization of elastic tactile sensors showing both piezoelectricity and significant capacitive variation under normal stress. The application of a normal stress on AlN generates deformation of the flexible substrate on which AlN is grown, which results in strain gradient of the polycrystalline layer. The strain gradient is responsible for an additional polarization described in the literature as the flexoelectric effect, leading to an enhancement of the transduction properties of the material. The flexible AlN is synthesized by sputtering deposition on kapton HN (poly 4,4'-oxydiphenyl pyromellitimide) in a highly oriented crystal structure. High orientation is demonstrated by X-ray diffraction spectra (FWHM = 0.55° of AlN (0002)) and HRTEM. The piezoelectric coefficient d(33) and stress sensitive capacitance are 4.7 ± 0.5 pm V(-1) and 4 × 10(-3) pF kPa(-1), respectively. The parallel plate capacitors realized for tactile sensing present a typical dome shape, very elastic under applied stress and sensitive in the pressure range of interest for robotic applications (10 kPa to 1 MPa). The flexibility of the device finalized for tactile applications is assessed by measuring the sensor capacitance before and after shaping the sensing foil on curved surfaces for 1 hour. Bending does not affect sensor's operation, which exhibits an electrical Q factor as high as 210, regardless of the bending, and a maximum capacitance shift of 0.02%.

  2. Aluminum Rayleigh Taylor Strength Measurements and Calculations

    SciTech Connect

    Lindquist, M J; Cavallo, R M; Lorenz, K T; Pollaine, S M; Remington, B A; Raevsky, V A

    2007-01-10

    A traditional approach to the study of material strength has been revitalized at the Russian Federal Nuclear Center (VNIIEF). Rayleigh Taylor strength experiments have long been utilized to measure the material response of metals at high pressure and strain rates. A modulated (sinusoidal or sawtooth perturbation) surface is shocklessly (quasi-isentropically) accelerated by a high explosive (HE) driver, and radiography is used to measure the perturbation amplitude as a function of time. The Aluminum T-6061 targets are designed with several sets of two-dimensional sawtooth perturbations machined on the loading surface. The HE driver was designed to reach peak pressures in the range of 200 to 300 kbar and strain rates in the range of 10{sup 4} - 10{sup 6} s{sup -1}. The standard constitutive strength models, Steinberg-Guinan (SG) [1], Steinberg-Lund (SL) [2], Preston-Tonks-Wallace (PTW) [3], Johnson-Cooke (JC) [4], and Mechanical Threshold Stress (MTS) [5], have been calibrated by traditional techniques: (Hopkinson-Bar, Taylor impact, flyer plate/shock-driven experiments). The VNIIEF experimental series accesses a strain rate regime not attainable using traditional methods. We have performed a detailed numerical study with a two-dimensional Arbitrary Lagrangian Eulerian hydrodynamics computer code containing several constitutive strength models to predict the perturbation growth. Results show that the capabilities of the computational methodology predict the amplitude growth to within 5 percent of the measured data, thus validating both the code and the strength models under the given conditions and setting the stage for credible future design work using different materials.

  3. Production of anhydrous aluminum chloride composition

    DOEpatents

    Vandergrift, G.F. III; Krumpelt, M.; Horwitz, E.P.

    1981-10-08

    A process is described for producing an anhydrous aluminum chloride composition from a water-based aluminous material such as a slurry of aluminum hydroxide in a multistage extraction process in which the aluminum ion is first extracted into an organic liquid containing an acidic extractant and then extracted from the organic phase into an alkali metal chloride or chlorides to form a melt containing a mixture of chlorides of alkali metal and aluminum. In the process, the organic liquid may be recycled. In addition, the process advantageously includes an electrolysis cell for producing metallic aluminum and the alkali metal chloride or chlorides may be recycled for extraction of the aluminum from the organic phase.

  4. Characterization and Testing of Monolithic RERTR Fuel Plates

    SciTech Connect

    D. D. Keiser; J. F. Jue; D. E. Burkes

    2007-03-01

    Monolithic fuel plates are being developed for application in research reactors throughout the world. These fuel plates are comprised of a U-Mo alloy foil encased in aluminum alloy cladding. Three different fabrication techniques have been looked at for producing monolithic fuel plates: hot isostatic pressing (HIP), transient liquid phase bonding (TLPB), and friction stir welding (FSW). Of these three techniques, HIP and FSW are currently being emphasized. As part of the development of these fabrication techniques, fuel plates are characterized and tested to determine properties like hardness and the bond strength at the interface between the fuel and cladding. Testing of HIPed samples indicates that the foil/cladding interaction behavior depends on the Mo content in the U-Mo foil, the measured hardness values are quite different for the fuel, cladding, and interaction zone phase and Ti, Zr and Nb are the most effective diffusion barriers. For FSW samples, there is a dependence of the bond strength at the foil/cladding interface on the type of tool that is employed for performing the actual FSW process.

  5. PREPARATION OF ACTINIDE-ALUMINUM ALLOYS

    DOEpatents

    Moore, R.H.

    1962-09-01

    BS>A process is given for preparing alloys of aluminum with plutonium, uranium, and/or thorium by chlorinating actinide oxide dissolved in molten alkali metal chloride with hydrochloric acid, chlorine, and/or phosgene, adding aluminum metal, and passing air and/or water vapor through the mass. Actinide metal is formed and alloyed with the aluminum. After cooling to solidification, the alloy is separated from the salt. (AEC)

  6. An electromechanical finite element model for piezoelectric energy harvester plates

    NASA Astrophysics Data System (ADS)

    De Marqui Junior, Carlos; Erturk, Alper; Inman, Daniel J.

    2009-10-01

    Vibration-based energy harvesting has been investigated by several researchers over the last decade. The goal in this research field is to power small electronic components by converting the waste vibration energy available in their environment into electrical energy. Recent literature shows that piezoelectric transduction has received the most attention for vibration-to-electricity conversion. In practice, cantilevered beams and plates with piezoceramic layers are employed as piezoelectric energy harvesters. The existing piezoelectric energy harvester models are beam-type lumped parameter, approximate distributed parameter and analytical distributed parameter solutions. However, aspect ratios of piezoelectric energy harvesters in several cases are plate-like and predicting the power output to general (symmetric and asymmetric) excitations requires a plate-type formulation which has not been covered in the energy harvesting literature. In this paper, an electromechanically coupled finite element (FE) plate model is presented for predicting the electrical power output of piezoelectric energy harvester plates. Generalized Hamilton's principle for electroelastic bodies is reviewed and the FE model is derived based on the Kirchhoff plate assumptions as typical piezoelectric energy harvesters are thin structures. Presence of conductive electrodes is taken into account in the FE model. The predictions of the FE model are verified against the analytical solution for a unimorph cantilever and then against the experimental and analytical results of a bimorph cantilever with a tip mass reported in the literature. Finally, an optimization problem is solved where the aluminum wing spar of an unmanned air vehicle (UAV) is modified to obtain a generator spar by embedding piezoceramics for the maximum electrical power without exceeding a prescribed mass addition limit.

  7. Heat Pipe Embedded AlSiC Plates for High Conductivity - Low CTE Heat Spreaders

    SciTech Connect

    Johnson, Matthew ); Weyant, J.; Garner, S. ); Occhionero, M. )

    2010-01-07

    Heat pipe embedded aluminum silicon carbide (AlSiC) plates are innovative heat spreaders that provide high thermal conductivity and low coefficient of thermal expansion (CTE). Since heat pipes are two phase devices, they demonstrate effective thermal conductivities ranging between 50,000 and 200,000 W/m-K, depending on the heat pipe length. Installing heat pipes into an AlSiC plate dramatically increases the plate’s effective thermal conductivity. AlSiC plates alone have a thermal conductivity of roughly 200 W/m-K and a CTE ranging from 7-12 ppm/ deg C, similar to that of silicon. An equivalent sized heat pipe embedded AlSiC plate has effective thermal conductivity ranging from 400 to 500 W/m-K and retains the CTE of AlSiC.

  8. UPDATE ON FRICTION BONDING OF MONOLITHIC U-MO FUEL PLATES

    SciTech Connect

    D. E. Burkes; N. P. Hallinan; J. M. Wight; M. D. Chapple

    2007-09-01

    Friction Bonding (FB), formerly referred to as Friction Stir Welding, is an alternative plate fabrication technique to encapsulate monolithic U-Mo fuel foils inside 6061-T6 aluminum alloy cladding. Over the past year, significant progress has been made in the area of FB, including improvements in tool material, tool design, process parameters, cooling capability and capacity and modeling, all of which improve and enhance the quality of fabricated fuel plates, reproducibility of the fabrication process and bond quality of the fuel plates. Details of this progress and how it relates to the observed improvements and enhancements are discussed. In addition, details on how these improvements have been implemented into the last two RERTR mini-plate irradiation campaigns are also discussed.

  9. Aluminum-stabilized NB3SN superconductor

    DOEpatents

    Scanlan, Ronald M.

    1988-01-01

    An aluminum-stabilized Nb.sub.3 Sn superconductor and process for producing same, utilizing ultrapure aluminum. Ductile components are co-drawn with aluminum to produce a conductor suitable for winding magnets. After winding, the conductor is heated to convert it to the brittle Nb.sub.3 Sn superconductor phase, using a temperature high enough to perform the transformation but still below the melting point of the aluminum. This results in reaction of substantially all of the niobium, while providing stabilization and react-in-place features which are beneficial in the fabrication of magnets utilizing superconducting materials.

  10. Acoustic radiation damping of flat rectangular plates subjected to subsonic flows

    NASA Technical Reports Server (NTRS)

    Lyle, Karen Heitman

    1993-01-01

    The acoustic radiation damping for various isotropic and laminated composite plates and semi-infinite strips subjected to a uniform, subsonic and steady flow has been predicted. The predictions are based on the linear vibration of a flat plate. The fluid loading is characterized as the perturbation pressure derived from the linearized Bernoulli and continuity equations. Parameters varied in the analysis include Mach number, mode number and plate size, aspect ratio and mass. The predictions are compared with existing theoretical results and experimental data. The analytical results show that the fluid loading can significantly affect realistic plate responses. Generally, graphite/epoxy and carbon/carbon plates have higher acoustic radiation damping values than similar aluminum plates, except near plate divergence conditions resulting from aeroelastic instability. Universal curves are presented where the acoustic radiation damping normalized by the mass ratio is a linear function of the reduced frequency. A separate curve is required for each Mach number and plate aspect ratio. In addition, acoustic radiation damping values can be greater than or equal to the structural component of the modal critical damping ratio (assumed as 0.01) for the higher subsonic Mach numbers. New experimental data were acquired for comparison with the analytical results.

  11. Orbiter Cold Plate Intergranular Corrosion: Development of NDE Standards and Assessment of NDE Methods

    NASA Technical Reports Server (NTRS)

    Smith, Stephen W.; Winfree, William P.; Piascik, Robert S.

    2002-01-01

    During pre-servicing of a space shuttle (orbiter vehicle, OV-102), helium leak detection of an avionics cold plate identified a leak located in the face sheet oriented towards the support shelf. Subsequent destructive examination of the leaking cold plate revealed that intergranular corrosion had penetrated the 0.017-inch thick aluminum (AA6061) face sheet. The intergranular attack (IGA) was likely caused by an aggressive crevice environment created by condensation of water vapor between the cold plate and support shelf. Face sheet susceptibility to IGA is a result of the brazing process used in the fabrication of the cold plates. Cold plate components were brazed at 1000 F followed by a slow cooling process to avoid distortion of the bonded cold plate. The slow cool process caused excessive grain boundary precipitation resulting in a material that is susceptible to IGA. The objectives of this work are as follows: (1) Develop first-of-a-kind nondestructive evaluation (NDE) standards that contain IGA identical to that found in the orbiter cold plates; and (2) Assess advanced NDE techniques for corrosion detection and recommend methods for cold plate examination. This report documents the results of work performed at Langley Research Center to fulfill these objectives.

  12. 40 CFR 63.5753 - How do I calculate the combined organic HAP content of aluminum wipedown solvents and aluminum...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... organic HAP content of aluminum wipedown solvents and aluminum recreational boat surface coatings? 63.5753...) National Emission Standards for Hazardous Air Pollutants for Boat Manufacturing Standards for Aluminum... aluminum wipedown solvents and aluminum recreational boat surface coatings? (a) Use equation 1 of...

  13. 40 CFR 180.1091 - Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 24 2011-07-01 2011-07-01 false Aluminum isopropoxide and aluminum... PESTICIDE CHEMICAL RESIDUES IN FOOD Exemptions From Tolerances § 180.1091 Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a tolerance. Aluminum isopropoxide (CAS Reg. No....

  14. 40 CFR 180.1091 - Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 23 2010-07-01 2010-07-01 false Aluminum isopropoxide and aluminum... PESTICIDE CHEMICAL RESIDUES IN FOOD Exemptions From Tolerances § 180.1091 Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a tolerance. Aluminum isopropoxide (CAS Reg. No....

  15. 40 CFR 180.1091 - Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 25 2013-07-01 2013-07-01 false Aluminum isopropoxide and aluminum... PESTICIDE CHEMICAL RESIDUES IN FOOD Exemptions From Tolerances § 180.1091 Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a tolerance. Aluminum isopropoxide (CAS Reg. No....

  16. 40 CFR 63.5753 - How do I calculate the combined organic HAP content of aluminum wipedown solvents and aluminum...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... organic HAP content of aluminum wipedown solvents and aluminum recreational boat surface coatings? 63.5753...) National Emission Standards for Hazardous Air Pollutants for Boat Manufacturing Standards for Aluminum... aluminum wipedown solvents and aluminum recreational boat surface coatings? (a) Use equation 1 of...

  17. 40 CFR 180.1091 - Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 25 2012-07-01 2012-07-01 false Aluminum isopropoxide and aluminum... PESTICIDE CHEMICAL RESIDUES IN FOOD Exemptions From Tolerances § 180.1091 Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a tolerance. Aluminum isopropoxide (CAS Reg. No....

  18. 40 CFR 63.5753 - How do I calculate the combined organic HAP content of aluminum wipedown solvents and aluminum...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... HAP content of aluminum wipedown solvents and aluminum recreational boat surface coatings? 63.5753...) National Emission Standards for Hazardous Air Pollutants for Boat Manufacturing Standards for Aluminum... aluminum wipedown solvents and aluminum recreational boat surface coatings? (a) Use equation 1 of...

  19. 40 CFR 180.1091 - Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 24 2014-07-01 2014-07-01 false Aluminum isopropoxide and aluminum... PESTICIDE CHEMICAL RESIDUES IN FOOD Exemptions From Tolerances § 180.1091 Aluminum isopropoxide and aluminum secondary butoxide; exemption from the requirement of a tolerance. Aluminum isopropoxide (CAS Reg. No....

  20. Development of an Explosive Bonding Process for Producing High Strength Bonds between Niobium and 6061-T651 Aluminum

    SciTech Connect

    Palmer, T A; Elmer, J W; Brasher, D; Butler, D; Riddle, R

    2005-09-23

    An explosive bonding procedure for joining 9.5 mm thick niobium plate to 203 mm thick 6061-T651 Al plate has been developed in order to maximize the bond tensile and impact strengths and the amount of bonded material across the surface of the plate. This procedure improves upon previous efforts, in which the 9.5 mm thick niobium plate is bonded directly to 6061-T4 Al plate. In this improved procedure, thin Nb and Al interlayers are explosively clad between the thicker niobium and aluminum plates. Bonds produced using these optimized parameters display a tensile strength of approximately 255 MPa and an impact strength per unit area of approximately 0.148 J/mm{sup 2}. Specialized mechanical testing geometries and procedures are required to measure these bond properties because of the unique bond geometry. In order to ensure that differences in the thermal expansion coefficients of aluminum and niobium do not adversely affect the bond strength, the effects of thermal cycling at temperatures between -22 C and 45 C on the mechanical properties of these bonds have also been investigated by testing samples in both the as-received and thermal cycled conditions. Based on the results obtained from this series of mechanical tests, thermal cycling is shown to have no adverse effect on the resulting tensile and impact strengths of the bonds produced using the optimized bonding parameters.

  1. Tectonics of the Easter plate

    NASA Technical Reports Server (NTRS)

    Engeln, J. F.; Stein, S.

    1984-01-01

    A new model for the Easter plate is presented in which rift propagation has resulted in the formation of a rigid plate between the propagating and dying ridges. The distribution of earthquakes, eleven new focal mechanisms, and existing bathymetric and magnetic data are used to describe the tectonics of this area. Both the Easter-Nazca and Easter-Pacific Euler poles are sufficiently close to the Easter plate to cause rapid changes in rates and directions of motion along the boundaries. The east and west boundaries are propagating and dying ridges; the southwest boundary is a slow-spreading ridge and the northern boundary is a complex zone of convergent and transform motion. The Easter plate may reflect the tectonics of rift propagation on a large scale, where rigid plate tectonics requires boundary reorientation. Simple schematic models to illustrate the general features and processes which occur at plates resulting from large-scale rift propagation are used.

  2. Localised Plate Motion on Venus

    NASA Astrophysics Data System (ADS)

    Ghail, R. C.

    1996-03-01

    The volcanic and tectonic features observed in Dali Vinculum, Parga Vinculum and Imdr Regio are concentrated at long, narrow, curvilinear zones, with relatively minor volcanism and tectonism between these zones. These zones, whilst more diffuse than terrestrial plate boundaries, nevertheless define the margins of tectonic plates. In contrast to Earth, however, it appears that venusian plates are neither created nor destroyed by lateral motion. Rather, plates are thinned and intruded at vincula plate boundaries, vertically accreted by small-scale intra-plate (planitia) volcanism and perhaps destroyed by delamination of thickened crust in tesserae and montane regions such as Thetis Regio and Ishtar Terra. The diversity in age both between and within these three areas together with the evidence for infrequent, small scale resurfacing in the planitiae are difficult to reconcile with a non-uniformitarian geological process.

  3. Penetration experiments in aluminum 1100 targets using soda-lime glass projectiles

    NASA Technical Reports Server (NTRS)

    Horz, Friedrich; Cintala, Mark J.; Bernhard, Ronald P.; Cardenas, Frank; Davidson, William E.; Haynes, Gerald; See, Thomas H.; Winkler, Jerry L.

    1995-01-01

    The cratering and penetration behavior of annealed aluminum 1100 targets, with thickness varied from several centimeters to ultra-thin foils less than 1 micrometer thick, were experimentally investigated using 3.2 mm diameter spherical soda-lime glass projectiles at velocities from 1 to 7 km/s. The objective was to establish quantitative, dimensional relationships between initial impact conditions (impact velocity, projectile diameter, and target thickness) and the diameter of the resulting crater or penetration hole. Such dimensional relationships and calibration experiments are needed to extract the diameters and fluxes of hypervelocity particles from space-exposed surfaces and to predict the performance of certain collisional shields. The cratering behavior of aluminum 1100 is fairly well predicted. However, crater depth is modestly deeper for our silicate impactors than the canonical value based on aluminum projectiles and aluminum 6061-T6 targets. The ballistic-limit thickness was also different. These differences attest to the great sensitivity of detailed crater geometry and penetration behavior on the physical properties of both the target and impactor. Each penetration experiment was equipped with a witness plate to monitor the nature of the debris plume emanating from the rear of the target. This plume consists of both projectile fragments and target debris. Both penetration hole and witness-plate spray patterns systematically evolve in response to projectile diameter/target thickness. The relative dimensions of the projectile and target totally dominate the experimental products documented in this report; impact velocity is an important contributor as well to the evolution of penetration holes, but is of subordinate significance for the witness-plate spray patterns.

  4. Channel plate for DNA sequencing

    DOEpatents

    Douthart, R.J.; Crowell, S.L.

    1998-01-13

    This invention is a channel plate that facilitates data compaction in DNA sequencing. The channel plate has a length, a width and a thickness, and further has a plurality of channels that are parallel. Each channel has a depth partially through the thickness of the channel plate. Additionally an interface edge permits electrical communication across an interface through a buffer to a deposition membrane surface. 15 figs.

  5. Ion plating for the future

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1981-01-01

    The ion plating techniques are classified relative to the instrumental set up, evaporation media, and mode of transport. A distinction is drawn between the low vacuum (plasma) and high vacuum (ion beam) techniques. Ion plating technology is discussed at the fundamental and industrial level. At the fundamental level, the capabilities and limitations of the plasma (evaporant flux) and film characteristics are evaluated. And on the industrial level, the performance and potential uses of ion plated films are discussed.

  6. Multiple plate hydrostatic viscous damper

    NASA Technical Reports Server (NTRS)

    Ludwig, L. P. (Inventor)

    1981-01-01

    A device for damping radial motion of a rotating shaft is described. The damper comprises a series of spaced plates extending in a radial direction. A hydraulic piston is utilized to place a load in these plates. Each annular plate is provided with a suitable hydrostatic bearing geometry on at least one of its faces. This structure provides a high degree of dampening in a rotor case system of turbomachinery in general. The damper is particularly useful in gas turbine engines.

  7. Plate heat exchanger design theory

    NASA Astrophysics Data System (ADS)

    Shah, R. K.; Wanniarachchi, A. S.

    Plate heat exchangers are commonly used in hygienic applications as well as in chemical processing and other industrial applications. Pertinent information on plate exchangers from a designer's point of view is summarized to provide a basic insight into performance behavior of chevron plates. Basic design methods are presented and a method of coupling between heat transfer and pressure drop is introduced. A step by step design procedure for rating and sizing problems is outlined.

  8. Channel plate for DNA sequencing

    DOEpatents

    Douthart, Richard J.; Crowell, Shannon L.

    1998-01-01

    This invention is a channel plate that facilitates data compaction in DNA sequencing. The channel plate has a length, a width and a thickness, and further has a plurality of channels that are parallel. Each channel has a depth partially through the thickness of the channel plate. Additionally an interface edge permits electrical communication across an interface through a buffer to a deposition membrane surface.

  9. Free and forced vibration control of piezoelectric FGM plate subjected to electro-mechanical loading

    NASA Astrophysics Data System (ADS)

    Jadhav, Priyanka A.; Bajoria, Kamal M.

    2013-06-01

    This paper investigates the free and forced vibration analysis of a newly introduced metal based functionally graded (FG) plate integrated with a piezoelectric actuator and sensor at the top and bottom faces respectively. The material properties of the FG plate are assumed to be graded along the thickness direction according to a simple power law distribution in terms of the volume fraction of the constituents, while the Poisson ratio is assumed to be constant. The plate is simply supported at all edges. The finite element model is based on higher order shear deformation theory (HOST), the von Karman hypothesis and degenerated shell elements. The displacement component of the present model is expanded in Taylor’s series in terms of the thickness co-ordinate. The Hamilton principle is used to derive the equation of motion for the piezoelectric functionally graded material (FGM) plate. The free and forced vibration analysis of the simply supported piezoelectric FG plate is carried out to present the effect of the power law index and the piezoelectric layer. The present analysis is carried out on a newly introduced FGM, which is a mixture of aluminum and stainless steel. Stainless steel is a high strength material but it can rust in extreme cases, and aluminum does not rust but it is a low strength material. The FGM exhibits corrosion resistance as well as the high strength property in a single material. This new FGM will definitely help in the construction as well as the metal industry.

  10. Random matrix theory and acoustic resonances in plates with an approximate symmetry

    NASA Astrophysics Data System (ADS)

    Andersen, A.; Ellegaard, C.; Jackson, A. D.; Schaadt, K.

    2001-06-01

    We discuss a random matrix model of systems with an approximate symmetry and present the spectral fluctuation statistics and eigenvector characteristics for the model. An acoustic resonator like, e.g., an aluminum plate may have an approximate symmetry. We have measured the frequency spectrum and the widths for acoustic resonances in thin aluminum plates, cut in the shape of the so-called three-leaf clover. Due to the mirror symmetry through the middle plane of the plate, each resonance of the plate belongs to one of two mode classes and we show how to separate the modes into these two classes using their measured widths. We compare the spectral statistics of each mode class with results for the Gaussian orthogonal ensemble. By cutting a slit of increasing depth on one face of the plate, we gradually break the mirror symmetry and study the transition that takes place as the two classes are mixed. Presenting the spectral fluctuation statistics and the distribution of widths for the resonances, we find that this transition is well described by the random matrix model.

  11. Analysis of transient Lamb waves generated by dynamic surface sources in thin composite plates

    NASA Astrophysics Data System (ADS)

    Banerjee, Sauvik; Mal, Ajit K.; Prosser, William H.

    2004-05-01

    A theoretical analysis is carried out in an effort to understand certain unusual properties of transient guided waves produced in a thin unidirectional graphite/epoxy composite plate by a localized dynamic surface load. The surface motion is calculated using an approximate plate theory, called the shear deformation plate theory (SDPT), as well as a recently developed finite element analysis (FEA), for their mutual verification. The results obtained by the two methods are shown to have excellent agreement. An interesting, nearly periodic ``phase reversal'' of the signal with propagation distance is observed for each propagation direction relative to the fiber direction. For clarification, a closed form analytical expression for the vertical surface displacement in an aluminum plate to an impulsive point force is obtained using the steepest descent method. It is found that the strong dispersion of the first antisymmetric waves at low frequencies is the main reason behind the phase reversal. This is verified further by measuring the surface response of a relatively thick aluminum plate to a pencil lead break source. The understanding developed in the paper is expected to be helpful in detecting and characterizing the occurrence of damage in composite structures.

  12. Heat transfer and flow resistance of a shell and plate-type evaporator

    SciTech Connect

    Uehara, H.; Stuhltraeger, E.; Miyara, A.; Murakami, H.; Miyazaki, K.

    1997-05-01

    The performance test of a shell-and-plate-type evaporator designed for OTEC plants, geothermal power plants, and heat pump systems is reported. This evaporator contains 30 plates with a unit area of 0.813 m{sup 2}, coated with aluminum powder on the working fluid side. Freon 22 is used as working fluid. Results show an overall heat transfer coefficient of about 5,000 W/(m{sup 2}K) when the heating water velocity is 1M/s. The mean boiling heat transfer coefficient is compared with a precious correlation proposed by Nakaoka and Uehara (1988). The water-side pressure loss is also reported.

  13. Interferometry and high speed photography of laser-driven flyer plates

    SciTech Connect

    Paisley, D.L.; Montoya, N.I.; Stahl, D.B.; Garcia, I.A.

    1989-01-01

    Laser-driven thin (2-10-/mu/ thick) plates of aluminum and copper are accelerated to velocities /ge/5 km/s by a 1.06-/mu/ wavelength Nd:YAG 8-10 ns FWHM laser pulse at power densities 0.7-4.0 GW/cm/sup 2/. Accelerations /ge/10/sup 9/ km/s/sup 2/ have been achieved. The acceleration and velocity of these 0.4-1.0-mm-diameter plates are experimentally recorded by velocity interferometry (VISAR) and the planarity of impact by streak photography. 6 refs., 7 figs.

  14. Rechargeable aluminum batteries with conducting polymers as positive electrodes.

    SciTech Connect

    Hudak, Nicholas S.

    2013-12-01

    This report is a summary of research results from an Early Career LDRD project con-ducted from January 2012 to December 2013 at Sandia National Laboratories. Demonstrated here is the use of conducting polymers as active materials in the posi-tive electrodes of rechargeable aluminum-based batteries operating at room tempera-ture. The battery chemistry is based on chloroaluminate ionic liquid electrolytes, which allow reversible stripping and plating of aluminum metal at the negative elec-trode. Characterization of electrochemically synthesized polypyrrole films revealed doping of the polymers with chloroaluminate anions, which is a quasi-reversible reac-tion that facilitates battery cycling. Stable galvanostatic cycling of polypyrrole and polythiophene cells was demonstrated, with capacities at near-theoretical levels (30-100 mAh g-1) and coulombic efficiencies approaching 100%. The energy density of a sealed sandwich-type cell with polythiophene at the positive electrode was estimated as 44 Wh kg-1, which is competitive with state-of-the-art battery chemistries for grid-scale energy storage.

  15. Laser shocking of 2024 and 7075 aluminum alloys

    NASA Technical Reports Server (NTRS)

    Clauer, A. H.; Fairand, B. P.; Slater, J. E.

    1977-01-01

    The effect of laser generated stress waves on the microstructure, hardness, strength and stress corrosion resistance of 2024 and 7075 aluminum alloys was investigated. Pulsed CO2 and neodymium-glass lasers were used to determine the effect of wavelength and pulse duration on pressure generation and material property changes. No changes in material properties were observed with CO2 laser. The strength and hardness of 2024-T351 and the strength of 7075-T73 aluminum alloys were substantially improved by the stress wave environments generated with the neodymium-glass laser. The mechanical properties of 2024-T851 and 7075-T651 were unchanged by the laser treatment. The correlation of the laser shock data with published results of flyer plate experiments demonstrated that a threshold pressure needed to be exceeded before strengthening and hardening could occur. Peak pressures generated by the pulsed laser source were less than 7.0 GPa which was below the threshold pressure required to change the mechanical properties of 2024-T851 and 7075-T651. Corrosion studies indicated that laser shocking increased the resistance to local attack in 2024-T351 and 7075-T651.

  16. Fiber laser heating and penetration of aluminum in shear flow

    NASA Astrophysics Data System (ADS)

    Baumann, Sean M.; Hurst, Benjamin E.; Marciniak, Michael A.; Perram, Glen P.

    2014-12-01

    Laser damage experiments were performed on painted and unpainted aluminum coupons using a 1.07-μm fiber laser at irradiances ranging from 0.2 to 1.4 kW/cm2 in a wind tunnel operating at Mach 0.1 to 0.9. Coupon penetration times of ˜0.5 to 10 s were measured using a silicon photodiode viewing a Lambertian scatter plate placed behind the target. Despite the thin, 0.81 to 0.95 mm, samples and large laser spot diameters, 2 to 3 cm, the effects of radial heat conduction dominate for irradiances of <1 kW/cm2. The fluence required to melt the back surface scales linearly with paint absorbance and the effects of paint aging have been observed. Penetration times for gray-painted aluminum at 287 W/cm2 decrease by 45% as the airflow speed increases from M=0.1 to M=0.2, but remains constant for flow speeds up to M=0.7.

  17. Understanding Adhesion in Aluminum Processing via First Principles Simulation

    NASA Astrophysics Data System (ADS)

    Siegel Hector, Donald, Jr.; Adams, James

    2000-03-01

    One of the most common wear problems is adhesion and related adhesive metal transfer, in which one material transfers to the surface of another material along a heavily loaded interface. It is especially prevalent in the aluminum industry, for example, where thick ingots are subjected to massive loads in numerous hot and cold rolling processes that form the ingot into strip and plate products. One means through which adhesive metal transfer can be reduced is through the application of a ceramic tool coating that protects the tool surface for an extended period of time. The goal of this work is to use Density Functional Theory methods to determine the adhesive energies between aluminum alloys and relevant tool coating materials in order to aid in the selection of optimal coating materials. By analyzing the electronic structure of each interface one can determine the critical factors that control adhesion. Our study will yield the first reliable database on metal-ceramic adhesion energies, including the effects of the most common alloying elements. Along these lines, we discuss our recent calculations of the equilibrium structure, bonding, and adhesion energectics of two interface systems: Al(111)/α-Al_2O_3(0001) and Al(111)/WC(0001).

  18. Optimization of parameters in hybrid welding of aluminum alloy

    NASA Astrophysics Data System (ADS)

    Jokinen, Tommi; Jernstroem, Petteri; Karhu, Miikka; Vanttaja, Ilkka; Kujanpaeae, Veli

    2003-03-01

    Numerous advantages of hybrid welding, in which laser beam and arc has combined, over autogenous laser welding has been reported. Especially in case of inaccurate joint preparation or fixturing of the plates to be welded because of the filler metal added to the process through MIG-welding. Also additional heat, coming from the arc to the process, enables higher welding speed and deeper penetration. Aluminum alloy (AlMg3) was used in the experiments. Welding was carried out by using the hybrid process (combination of Nd:YAG- and MIG-welding) in the flat position. The joint preparation was carried out as shear cut and different gap widths were used. Welding experiments were made systematically using a statistical experiment procedure called TAGUCHI-method. Parameters, for example alignment of point of arc and laser, varied in experiments. Also characteristic parameters of both welding methods were changed according to the experimental procedure. In this paper results of welding experiments are reported as well as parameters used. A phenomenona of the hybrid process with aluminum is discussed and also reasons for weld defects occurred are pointed out.

  19. Effect of Backing Plate Thermal Property on Friction Stir Welding of 25-mm-Thick AA6061

    NASA Astrophysics Data System (ADS)

    Upadhyay, Piyush; Reynolds, Anthony

    2014-04-01

    By using backing plates made out of materials with widely varying thermal diffusivity this work seeks to elucidate the effects of the root side thermal boundary condition on weld process variables and resulting joint properties. Welds were made in 25.4-mm-thick AA6061 using ceramic, titanium, steel, and aluminum as backing plate (BP) material. Welds were also made using a "composite backing plate" consisting of longitudinal narrow strip of low diffusivity material at the center and two side plates of high diffusivity aluminum. Stir zone temperature during the welding was measured using two thermocouples spot welded at the core of the probe: one at the midplane height and another near the tip of the probe corresponding to the root of the weld. Steady state midplane probe temperatures for all the BPs used were found to be very similar. Near root peak temperature, however, varied significantly among weld made with different BPs all other things being equal. Whereas the near root and midplane temperature were the same in the case of ceramic backing plate, the root peak temperature was 318 K (45 °C) less than the midplane temperature in the case of aluminum BP. The trends of nugget hardness and grain size in through thickness direction were in agreement with the measured probe temperatures. Hardness and tensile test results show that the use of composite BP results in stronger joint compared to monolithic steel BP.

  20. Method of manufacturing aluminum sulfate from flue gas

    SciTech Connect

    Hauser, H.

    1981-10-20

    A continuous process for removing sulfur dioxide from flue gas is described. Sodium aluminate solution is reacted with sulfur dioxide to form sodium sulfite and aluminum hydroxy sulfite. These are separated and the aluminum hydroxy sulfite oxidized to aluminum sulfate.