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Sample records for 300-mwe utility boiler

  1. Improved NOx emissions and combustion characteristics for a retrofitted down-fired 300-MWe utility boiler.

    PubMed

    Li, Zhengqi; Ren, Feng; Chen, Zhichao; Liu, Guangkui; Xu, Zhenxing

    2010-05-15

    A new technique combining high boiler efficiency and low-NO(x) emissions was employed in a 300MWe down-fired boiler as an economical means to reduce NO(x) emissions in down-fired boilers burning low-volatile coals. Experiments were conducted on this boiler after the retrofit with measurements taken of gas temperature distributions along the primary air and coal mixture flows and in the furnace, furnace temperatures along the main axis and gas concentrations such as O(2), CO and NO(x) in the near-wall region. Data were compared with those obtained before the retrofit and verified that by applying the combined technique, gas temperature distributions in the furnace become more reasonable. Peak temperatures were lowered from the upper furnace to the lower furnace and flame stability was improved. Despite burning low-volatile coals, NO(x) emissions can be lowered by as much as 50% without increasing the levels of unburnt carbon in fly ash and reducing boiler thermal efficiency.

  2. Combustion characteristics and NOx emissions of two kinds of swirl burners in a 300-MWe wall-fired pulverized-coal utility boiler

    SciTech Connect

    Li, Z.Q.; Jing, J.P.; Chen, Z.C.; Ren, F.; Xu, B.; Wei, H.D.; Ge, Z.H.

    2008-07-01

    Measurements were performed in a 300-MWe wall-fired pulverized-coal utility boiler. Enhanced ignition-dual register (EI-DR) burners and centrally fuel rich (CFR) swirl coal combustion burners were installed in the bottom row of the furnace during experiments. Local mean concentrations of O{sub 2}, CO, CO{sub 2} and NOx gas species, gas temperatures, and char burnout were determined in the region of the two types of burners. For centrally fuel rich swirl coal combustion burners, local mean CO concentrations, gas temperatures and the temperature gradient are higher and mean concentrations of O{sub 2} and NOx along the jet flow direction in the burner region are lower than for the enhanced ignition-dual register burners. Moreover, the mean O{sub 2} concentration is higher and the gas temperature and mean CO concentration are lower in the side wall region. For centrally fuel rich swirl coal combustion burners in the bottom row, the combustion efficiency of the boiler increases from 96.73% to 97.09%, and NOx emission decreases from 411.5 to 355 ppm at 6% O{sub 2} compared to enhanced ignition-dual register burners and the boiler operates stably at 110 MWe without auxiliary fuel oil.

  3. Application of multifuel reburn for NOx control on a 300 MWe boiler in Ukraine. Report for October 1994--December 1995

    SciTech Connect

    Hall, R.E.; Miller, C.A.; Payne, R.; Yakushin, E.; Mospan, J.

    1996-01-01

    The paper gives results of a program to design two reburn systems for operation on 300 MWe, coal-fired utility boilers operating in Ukraine. One is a natural-gas-fired system designed by ABB Combustion Engineering, installed in September 1992, and continuing to operate with a 50 percent nitrogen oxides (NOx) reduction. The paper summarizes the natural gas reburn test results. Emphasis is placed on the second demonstration, a multifuel (natural gas, oil, and/or coal) reburn system for which a conceptual design has been completed by Energy and Environmental Research Corp. Engineering drawings are being prepared by the Karkov Design Bureau in Ukraine.

  4. Utilization of Orimulsion{reg_sign} in utility boilers

    SciTech Connect

    Woodworth, L.

    1994-08-01

    Orimulsion{reg_sign}, a bitumen-in-water emulsion with excellent combustion characteristics, abundantly available from Venezuela, is being increasingly considered a a reliable economical fuel for relatively low cost conversion of utility boilers. Given the increasing deregulation of power generation both in the United States and worldwide, the economics and related advantages of Orimulsion{reg_sign} applications may provide opportunities for electric utilities to compete in power markets and do so in an environmentally acceptable manner.

  5. NOx Control for Utility Boiler OTR Compliance

    SciTech Connect

    Hamid Farzan

    2003-12-31

    Under sponsorship of the Department of Energy's National Energy Technology Laboratory (NETL), the Babcock and Wilcox Company (B and W), and Fuel Tech teamed together to investigate an integrated solution for NO{sub x} control. The system is comprised of B and W's DRB-4Z{trademark} ultra low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NOxOUT{reg_sign}, a urea-based selective non-catalytic reduction (SNCR) technology. Development of the low-NO{sub x} burner technology has been a focus in B and W's combustion program. The DRB-4Z{trademark} burner is B and W's newest low-NO{sub x} burner capable of achieving very low NO{sub x}. The burner is designed to reduce NO{sub x} by controlled mixing of the fuel and air. Based on data from several 500 to 600 MWe boilers firing PRB coal, NOx emissions levels of 0.15 to 0.20 lb/ 106 Btu have been achieved from the DRB-4Z{trademark} burners in combination with overfire air ports. Although NOx emissions from the DRB-4Z{trademark} burner are nearing the Ozone Transport Rule (OTR) level of 0.15 lb NO{sub x}/106 Btu, the utility boiler owners can still benefit from the addition of an SNCR and/or SCR system in order to comply with the stringent NO{sub x} emission levels facing them. Large-scale testing is planned in B and W's 100-million Btu/hr Clean Environment Development Facility (CEDF) that simulates the conditions of large coal-fired utility boilers. The objective of the project is to achieve a NO{sub x} level below 0.15 lb/106 Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B and W's DRB-4Z{trademark} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign}. During this period B and W prepared and submitted the project management plan and hazardous substance plan to DOE. The negotiation of a subcontract for Fuel Tech has been started.

  6. Development of burner flame diagnostic system for utility boilers

    SciTech Connect

    Ito, F. ); Watanabe, N.; Misono, K.Y. ); Miyamae, S.; Hashimoto, H.; Tagami, I. )

    1990-01-01

    The combustion monitoring system in utility boilers generally consists of equipment for analyzing O{sub 2}, NO{sub x} and dust in flue gas at the boiler exit. The burner flame diagnostic system developed in this research is comprised of optical probes, optical fibers connecting the burners to a multispectrometer through an optical scanner for multiple burners of the boiler and computer for evaluating flame behavior, so as to serve precise spectroscopic analysis. This research began with a small size test furnace in order to derive combustion evaluation indices, thus successfully leading to theoretical expression in application to a large scale utility boiler. A ploto-type system was mounted on a 350 MW boiler with test result that clearly demonstrate this system to be effective for precise evaluation of individual burners of the boiler.

  7. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    SciTech Connect

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  8. CFD investigation on the flow and combustion in a 300 MWe tangentially fired pulverized-coal furnace

    NASA Astrophysics Data System (ADS)

    Khaldi, Nawel; Chouari, Yoldoss; Mhiri, Hatem; Bournot, Philippe

    2016-09-01

    The characteristics of the flow, combustion and temperature in a 300 MWe tangentially fired pulverized-coal furnace are numerically studied using computational fluid dynamics. The mathematical model is based on a Eulerian description for the continuum phase and a Lagrangian description for coal particles. The combustion reaction scheme was modeled using eddy dissipation concept. The application of a proper turbulence model is mandatory to generate accurate predictions of flow and heat transfer during combustion. The current work presents a comparative study to identify the suitable turbulence model for tangentially fired furnace problem. Three turbulence models including the standard k-ɛ model, the RNG k-ɛ model and the Reynolds Stress model, RSM are examined. The predictions are compared with the published experimental data of Zheng et al. (Proc Combust Inst 29: 811-818, 2002). The RNG k-ɛ model proves to be the most suitable turbulence model, offering a satisfactory prediction of the velocity, temperature and species fields. The detailed results presented in this paper may enhance the understanding of complex flow patterns and combustion processes in tangentially fired pulverized-coal furnaces.

  9. Explosion in boiler closes Arkansas utility

    SciTech Connect

    Not Available

    1993-08-23

    A major boiler explosion Aug. 11 that seriously injured one worker at the Independence Unit 2 coal-fired powerplant in Newark, Ark., caused extensive damage that will keep the plant closed for several months. The plant is owned by Arkansas Power Light Co., Little Rock. Officials are still trying to determine cause and are assessing damage, though they expect the boiler can be repaired. Etienne Senac, plant manager, says the explosion [open quotes]puffed out[close quotes] but did not rupture the 271-ft-tall boiler and also buckled several buck stays, which hold the boiler to a steel superstructure. The accident took place at 8:30 a.m. as the 842-Mw unit was operating close to full capacity. Senac says the concussion knocked down workers standing 50 ft from the boiler. The explosion pushed ash and molten material out of the bottom of the unit, causing a small fire. One contract worker was seriously burned and hospitalized. Four AP L workers received minor burns.

  10. Utilization of silt as CFB boiler fuel

    SciTech Connect

    Herb, B.; Tsao, T.R.; Bickley, D.

    1994-12-31

    Bituminous silt represents an enormous source of discarded energy that is polluting the environment. Although bituminous silt is a potential opportunity fuel for circulating fluidized bed (CFB) boilers, handling problems and uncertainties about the impact of this fuel on CFB boiler performance and operating economics have prevented its use. Under sponsorship of the Pennsylvania Energy Development Authority, five different technologies having the potential to process silt into CFB boiler fuel were evaluated. The technologies evaluated include: washing, pelletizing, thermal drying, mulling and flaking. The desired goal was to process the silt into a form that can be fed to CFB boilers using conventional coal handling equipment and combusted in an environmentally acceptable manner. Criteria were developed for the product characteristics that are desired and tests were run to evaluate the technical feasibility of each silt processing technology. Based on these test results, the design and cost bases for a commercial silt processing facility were developed for each technology capable of achieving the desired product characteristics. As a result of considering both engineering and economic factors, the technology that best meets the objectives for use of processed silt as CFB boiler fuel was selected for further demonstration testing. This paper will present the results of this project up through the selection of the best silt processing technology.

  11. NOx Control for Utility Boiler OTR Compliance

    SciTech Connect

    Hamid Farzan; Jennifer L. Sivy

    2005-07-30

    Babcock & Wilcox Power Generation Group (B&W) and Fuel Tech, Inc. (Fuel Tech) teamed to evaluate an integrated solution for NO{sub x} control comprised of B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner technology and Fuel Tech's NO{sub x}OUT{reg_sign}, a selective non-catalytic reduction (SNCR) technology, capable of meeting a target emission limit of 0.15 lb NO{sub x}/10{sup 6} Btu. In a previous project sponsored by the U.S. Department of Energy (DOE), promising results were obtained with this technology from large-scale testing in B&W's 100-million Btu/hr Clean Environment Development Facility (CEDF) which simulates the conditions of large coal-fired utility boilers. Under the most challenging boiler temperatures at full load conditions, NO{sub x} emissions of 0.19 lb/10{sup 6} Btu were achieved firing Powder River Basin coal while controlling ammonia slip to less than 5 ppm. At a 40 million Btu/hr firing rate, NO{sub x} emissions were as low as 0.09 lb/10{sup 6} Btu. Improved performance with this system was proposed for this new program with injection at full load via a convective pass multiple nozzle lance (MNL) in front of the superheater tubes or in the convective tube bank. Convective pass lances represent the current state-of-the-art in SNCR and needed to be evaluated in order to assess the full potential of the combined technologies. The objective of the program was to achieve a NO{sub x} level below 0.15 lb/10{sup 6} Btu (with ammonia slip of less than 5 ppm) in the CEDF using PRB coal and B&W's DRB-4Z{reg_sign} low-NO{sub x} pulverized coal (PC) burner in combination with dual zone overfire air ports and Fuel Tech's NO{sub x}OUT{reg_sign} System. Commercial installations of B&W's low-NO{sub x} burner, in combination with overfire air ports using PRB coal, have demonstrated a NO{sub x} level of 0.15 to 0.2 lb/10{sup 6} Btu under staged combustion conditions. The proposed goal of the combustion system (no SNCR) for this project is a NO

  12. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS

    SciTech Connect

    Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

    2001-04-01

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems.

  13. METHANE de-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Joseph Rabovitser

    2001-01-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NOx emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NOx reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to make this technology ready for full-scale commercial deployment by 2002-2003 in order to meet an anticipated market demand for NOx reduction technologies resulting from the EPA's NOx SIP call.

  14. Pyroflow CFB boiler meets the dynamic challenges of utility operation

    SciTech Connect

    Chelian, P.K.; Hickey, M.; Utt, J.

    1995-12-31

    Large size CFB units supplied to utilities are required to respond rapidly and accurately to the system load demand signals. These units are designed to receive demand signals from load demand computers (economic dispatch systems), and by various types of feed forward controls to achieve the desired level of generation in a minimum amount of time, with minimum upset to the steam conditions. Pyropower Corporation supplied a 165 MWe net capacity CFB boiler to the Nova Scotia Power Inc., Point Aconi Station. This boiler was subjected to a number of tests to demonstrate the dynamic response of the boiler. The tests included minor and major load rejections as well as rapid increase and decrease of load. One of the tests was to demonstrate the ability to reject from full load to the house load and operate for eight hours. This report summarizes the experience of these tests, which leads to the conclusion that CFB boilers, when properly designed and tuned, are capable of meeting the present day challenges of dynamic response in dispatch mode of operation. This paper also draws references from other large size Pyroflow CFB units that are operating in cycling modes to address the capabilities of the CFB boilers related to rapid load variation.

  15. Bridging the experience gap: Burning tires in a utility boiler

    SciTech Connect

    Denhof, D.

    1993-03-01

    For many communities, a solution to waste tire management problems may be no farther than the nearest coal-fired utility or industrial boiler. Sending waste tires to be used as a fuel in existing boilers is one way communities can prevent tires from creating problems in landfills, or from growing into nuisances and potentially dangerous stockpiles while waiting for recycling markets to develop. For utilities, using tire-derived fuel can help control fuel costs and conserve coal. When the State of Wisconsin sought alternatives to disposing of waste tires in its landfills, Wisconsin Power & Light came forward to meet the challenge. Now, the electric utility is shredding and burning more than 1 million tires a year at its coal-fired generating station in southern Wisconsin.

  16. METHANE de-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Joseph Rabovitser

    2000-07-05

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to make this technology ready for full-scale commercial deployment by 2002-2003 in order to meet an anticipated market demand for NO{sub x} reduction technologies resulting from the EPA's NO{sub x} SIP call.

  17. METHANE DE-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

    2001-10-30

    The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO{sub x} emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during the quarter included completion of the equipment fabrication and installation efforts for the 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Final selection of the first two test coals and preliminary selection of the final two test coals were also completed.

  18. METHANE DE-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

    2002-01-31

    The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO{sub x} emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during the quarter included completion of the equipment fabrication and installation efforts for the 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Selection and procurement of the first two test coals and preliminary selection of the final two test coals were completed. Shakedown and commissioning activities were finished and PC Preheat pilot scale tests commenced with PRB coal.

  19. METHANE de-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

    2002-07-30

    The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO{sub x} emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during previous reporting periods completed the design, installation, shakedown and initial PRB coal testing of a 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Based on these results, modifications to the gas-fired preheat combustor and PC burner were defined, along with a modified testing plan and schedule. During the current reporting period, a revised subcontract was executed with BBP to reflect changes in the pilot testing program. Modeling activities were continued to develop and verify revised design approaches for both the Preheat gas combustor and PC burner. Reactivation of the pilot test system was begun with BBP personnel. A presentation on the project results to date was given at the NETL-sponsored 2002 Conference on SCR and SNCR for NO{sub x} Control on May 15-16, 2002 in Pittsburgh PA. The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to make this technology ready for full-scale commercial deployment in order to meet an anticipated market demand for NO{sub x} reduction technologies resulting from the EPA's NO{sub x} SIP call.

  20. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Bruce Bryan; Serguei Nester; Joseph Rabovitser; Stan Wohadlo

    2005-09-30

    The overall project objective is the development and validation of an innovative combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers. This NO{sub x} reduction should be achieved without loss of boiler efficiency or operating stability, and at more than 25% lower levelized cost than state-of-the-art SCR technology. A further objective is to ready technology for full-scale commercial deployment to meet the market demand for NO{sub x} reduction technologies. Over half of the electric power generated in the U.S. is produced by coal combustion, and more than 80% of these units utilize PC combustion technology. Conventional measures for NOx reduction in PC combustion processes rely on combustion and post-combustion modifications. A variety of combustion-based NO{sub x} reduction technologies are in use today, including low-NO{sub x} burners (LNBs), flue gas recirculation (FGR), air staging, and natural gas or other fuel reburning. Selective non-catalytic reduction (SNCR) and selective catalytic reduction (SCR) are post-combustion techniques. NO{sub x} reduction effectiveness from these technologies ranges from 30 to 60% and up to 90-93% for SCR. Typically, older wall-fired PC burner units produce NO{sub x} emissions in the range of 0.8-1.6 lb/million Btu. Low-NO{sub x} burner systems, using combinations of fuel staging within the burner and air staging by introduction of overfire air in the boiler, can reduce NO{sub x} emissions by 50-60%. This approach alone is not sufficient to meet the desired 0.15 lb/million Btu NO{sub x} standard with a range of coals and boiler loads. Furthermore, the heavy reliance on overfire air can lead to increased slagging and corrosion in furnaces, particularly with higher-sulfur coals, when LNBs are operated at sub-stoichiometric conditions to reduce fuel-derived NOx in the flame. Therefore, it is desirable

  1. METHANE de-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

    2002-04-29

    The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NOx emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during previous reporting periods completed the design, installation, shakedown and initial PRB coal testing of a 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Based on these results, modifications to the gas-fired preheat combustor and PC burner were defined, along with a modified testing plan and schedule. During the current reporting period, BBP's subcontract was modified to reflect changes in the pilot testing program, and the modifications to the gas-fired preheat combustor were completed. The Computational Fluid Dynamics (CFD) modeling approach was defined for the combined PC burner and 3-million Btu/h pilot system. Modeling of the modified gas-fired preheat combustor was also started.

  2. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Joseph Rabovitser; Bruce Bryan; Stan Wohadlo

    2001-03-31

    The overall project objective is the development and validation of an innovative coal combustion system, based on a novel coal preheating concept prior to combustion, that can reduce NO{sub x} emissions to 0.15 lb/million Btu or less on utility pulverized coal (PC) boilers without the need for post-combustion cleaning. Work during the quarter included initiation of the equipment fabrication effort for all pilot system components. Fabrication of the gas-fired combustor was started and completed by IGT during the quarter. The combustor was then installed in IGT's combustion laboratory for proof-of-performance testing prior to shipping to BBP for installation in the pilot-scale test system. A testing procedure and performance goals were developed for the combustor testing.

  3. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

    2001-06-30

    The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO{sub x} emissions to 0.15 lb/million Btu or less without post-combustion flue gas cleaning. Work during the quarter included continuation of the equipment fabrication effort for pilot system components. Successful proof-of-performance testing of the IGT-designed pilot-scale natural gas-fired coal preheat combustor was completed by IGT during the quarter. The combustor was then disassembled and shipped for installation in the pilot-scale test system in BBP's Coal Burner Test Facility (CBTF) in Worcester, MA. Delivery of the balance of the pilot system components from the fabricator began near the end of the quarter, with components being installed in the pilot test facility as they were received.

  4. Computational prediction of tube erosion in coal fired power utility boilers

    SciTech Connect

    Lee, B.E.; Fletcher, C.A.J.; Behnia, M.

    1999-10-01

    Erosion of boiler tubes causes serious operational problems in many pulverized coal-fired utility boilers. A new erosion model has been developed in the present study for the prediction of boiler tube erosion. The Lagrangian approach is employed to predict the behavior of the particulate phase. The results of computational prediction of boiler tube erosion and the various parameters causing erosion are discussed in this paper. Comparison of the numerical predictions for a single tube erosion with experimental data shows very good agreement.

  5. Systematic Field Study of NO(x) Emission Control Methods for Utility Boilers.

    ERIC Educational Resources Information Center

    Bartok, William; And Others

    A utility boiler field test program was conducted. The objectives were to determine new or improved NO (x) emission factors by fossil fuel type and boiler design, and to assess the scope of applicability of combustion modification techniques for controlling NO (x) emissions from such installations. A statistically designed test program was…

  6. METHANE de-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

    2002-01-31

    The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NOx emissions to 0.15 lb per million Btu or less without post-combustion flue gas cleaning. Work during previous reporting periods completed the design, installation, shakedown and initial PRB coal testing of a 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Based on these results, modifications to the gas-fired preheat combustor and PC burner were defined, along with a modified testing plan and schedule. A revised subcontract was executed with BBP to reflect changes in the pilot testing program. Modeling activities were continued to develop and verify revised design approaches for both the Preheat gas combustor and PC burner. Reactivation of the pilot test system was then begun with BBP personnel. During the previous reporting period, reactivation of the pilot test system was completed with the modified Preheat gas combustor. Following shakedown of the modified gas combustor alone, a series of successful tests of the new combustor with PRB coal using the original PC burner were completed. NOx at the furnace exit was reduced significantly with the modified gas combustor, to as low as 150 ppm with only 36 ppm CO (both corrected to 3% O2). Concurrent with testing, GTI and BBP collaborated on development of two modified designs for the PC burner optimized to fire preheated char and pyrolysis products from the Preheat gas combustor. During the current reporting period, one of the two modified PC burner designs was fabricated and installed in the pilot test facility. Testing of the modified pilot system (modified gas combustor and modified PC burner) during the quarter included 38 tests with PRB coal. NOx reduction was significantly improved to levels as low as 60-100 ppmv with CO in the range of 35-112 ppmv without any furnace air staging.

  7. METHANE de-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

    2002-10-29

    The project seeks to develop and validate a new pulverized coal combustion system to reduce utility PC boiler NO{sub x} emissions to 0.15 lb per million Btu or less without post-combustion flue gas cleaning. Work during previous reporting periods completed the design, installation, shakedown and initial PRB coal testing of a 3-million Btu/h pilot system at BBP's Pilot-Scale Combustion Facility (PSCF) in Worcester, MA. Based on these results, modifications to the gas-fired preheat combustor and PC burner were defined, along with a modified testing plan and schedule. A revised subcontract was executed with BBP to reflect changes in the pilot testing program. Modeling activities were continued to develop and verify revised design approaches for both the Preheat gas combustor and PC burner. Reactivation of the pilot test system was then begun with BBP personnel. During the current reporting period, reactivation of the pilot test system was completed with the modified Preheat gas combustor. Following shakedown of the modified gas combustor alone, a series of successful tests of the new combustor with PRB coal using the original PC burner were completed. NO{sub x} at the furnace exit was reduced significantly with the modified gas combustor, to as low as 150 ppm with only 36 ppm CO (both corrected to 3% O{sub 2}). Concurrent with testing, GTI and BBP collaborated on development of two modified designs for the PC burner optimized to fire preheated char and pyrolysis products from the Preheat gas combustor.

  8. Nitrogen oxides emission control options for coal-fired electric utility boilers

    SciTech Connect

    Ravi K. Srivastava; Robert E. Hall; Sikander Khan; Kevin Culligan; Bruce W. Lani

    2005-09-01

    Recent regulations have required reductions in emissions of nitrogen oxides (NOx) from electric utility boilers. To comply with these regulatory requirements, it is increasingly important to implement state-of-the-art NOx control technologies on coal-fired utility boilers. This paper reviews NOx control options for these boilers. It discusses the established commercial primary and secondary control technologies and examines what is being done to use them more effectively. Furthermore, the paper discusses recent developments in NOx controls. The popular primary control technologies in use in the United States are low-NOx burners and overfire air. Data reflect that average NOx reductions for specific primary controls have ranged from 35% to 63% from 1995 emissions levels. The secondary NOx control technologies applied on U.S. coal-fired utility boilers include reburning, selective noncatalytic reduction (SNCR), and selective catalytic reduction (SCR). Thirty-six U.S. coal-fired utility boilers have installed SNCR, and reported NOx reductions achieved at these applications ranged from 15% to 66%. Recently, SCR has been installed at 150 U.S. coal-fired utility boilers. Data on the performance of 20 SCR systems operating in the United States with low-NOx emissions reflect that in 2003, these units achieved NOx emission rates between 0.04 and 0.07 lb/106 Btu. 106 refs., 6 figs., 6 tabs.

  9. Nitrogen oxides emission control options for coal-fired electric utility boilers.

    PubMed

    Srivastava, Ravi K; Hall, Robert E; Khan, Sikander; Culligan, Kevin; Lani, Bruce W

    2005-09-01

    Recent regulations have required reductions in emissions of nitrogen oxides (NOx) from electric utility boilers. To comply with these regulatory requirements, it is increasingly important to implement state-of-the-art NOx control technologies on coal-fired utility boilers. This paper reviews NOx control options for these boilers. It discusses the established commercial primary and secondary control technologies and examines what is being done to use them more effectively. Furthermore, the paper discusses recent developments in NOx controls. The popular primary control technologies in use in the United States are low-NOx burners and overfire air. Data reflect that average NOx reductions for specific primary controls have ranged from 35% to 63% from 1995 emissions levels. The secondary NOx control technologies applied on U.S. coal-fired utility boilers include reburning, selective noncatalytic reduction (SNCR), and selective catalytic reduction (SCR). Thirty-six U.S. coal-fired utility boilers have installed SNCR, and reported NOx reductions achieved at these applications ranged from 15% to 66%. Recently, SCR has been installed at >150 U.S. coal-fired utility boilers. Data on the performance of 20 SCR systems operating in the United States with low-NOx emissions reflect that in 2003, these units achieved NOx emission rates between 0.04 and 0.07 lb/10(6) Btu.

  10. Estimation of NO{sub x} emissions from pulverized coal-fired utility boilers

    SciTech Connect

    Wildman, D.J.; Smouse, S.M.

    1996-01-01

    The formation of nitrogen oxides (NO{sub x}) during pulverized-coal combustion in utility boilers is governed by many factors, including the boiler`s design characteristics and operating conditions, and coal properties. Presently, no simple, reliable method is publicly available to estimate NO{sub x} emissions from any coal-fired boiler. A neural network back-propagation algorithm was previously developed using a small data set of boiler design characteristics and operating conditions, and coal properties for tangentially fired boilers. This initial effort yielded sufficient confidence in the use of neural network data analysis techniques to expand the data base to other boiler firing modes. A new neural network-based algorithm has been developed for all major pulverized coal-firing modes (wall, opposed-wall, cell, and tangential) that accurately predicts NO{sub x} emissions using eleven readily available data inputs. A sensitivity study was completed for all major input parameters, which yielded results that agree with conventional wisdom and practical experience. This new algorithm is being used by others, including the Electric Power Research Institute who has included it in its new software for making emissions compliance decisions, the Clean Air Technology Workstation.

  11. Estimation of NO{sub x} emissions from pulverized coal-fired utility boilers. Final report

    SciTech Connect

    Wildman, D.J.; Smouse, S.M.

    1995-05-01

    The formation of nitrogen oxides (NO{sub x}) during pulverized-coal combustion in utility boilers is governed by many factors, including the boiler`s design characteristics and operating conditions, and coal properties. Presently, no simple, reliable method is publicly available to estimate NO{sub x} emissions from any coal-fired boiler. A neural network back-propagation algorithm was previously developed using a small data set of boiler design characteristics and operating conditions, and coal properties for tangentially fired boilers. This initial effort yielded sufficient confidence in the use of neural network data analysis techniques to expand the data base to other boiler firing modes. A new neural network-based algorithm has been developed for all major pulverized coal-firing modes (wall, opposed-wall, cell, and tangential) that accurately predicts NO{sub x} emissions using 11 readily available data inputs. A sensitivity study, which was completed for all major input parameters, yielded results that agree with conventional wisdom and practical experience. This new algorithm is being used by others, including the Electric Power Research Institute (EPRI). EPRI has included the algorithm in its new software for making emissions compliance decisions, the Clean Air Technology Workstation.

  12. MENU OF NOX EMISSION CONTROL OPTIONS FOR COAL-FIRED ELECTRIC UTILITY BOILERS

    EPA Science Inventory

    The paper reviews NOx control options for coal-fired electric utility boilers. (NOTE: Acid Rain NOx regulations, the Ozone Transport Commission's NOx Budget Program, revision of the New Source Performance Standards (NSPS) for NOx emissions from utility sources, and Ozone Transpor...

  13. NOX EMISSION CONTROL OPTIONS FOR COAL-FIRED ELECTRIC UTILITY BOILERS

    EPA Science Inventory

    The paper reviews NOx control options for coal-fired electric utility boilers. (NOTE: Acid Rain NOx regulations, the Ozone Transport Commission's NOx Budget Program, revision of the New Source Performance Standards (NSPS) for NOx emissions from utility sources, and Ozone Transpor...

  14. Neural network predictions of slagging and fouling in pulverized coal-fired utility boilers

    SciTech Connect

    Wildman, D.; Smouse, S.; Chi, R.

    1996-12-31

    Feed-forward back-propagation neural networks were trained to relate the occurrence and characteristics of troublesome slagging and fouling deposits in utility boilers to coal properties, boiler design features, and boiler operating conditions. The data used in this effort were from a survey of utility boilers conducted by Battelle Columbus Laboratories in an Electric Power Research Institute project. Two networks were developed in this study, one for slagging and one for fouling, to predict ash deposition in various types of boilers (wall-, opposed wall-, tangentially, and cyclone-fired) that fire bituminous and sub-bituminous coals. Both networks predicted the frequency of deposition problems, physical nature (or state) of the deposit, and the thickness of the deposit. Since deposit characteristics vary with boiler location and operating conditions, the worst documented cases of ash deposition were used to train the neural networks. Comparison of actual and predicted deposition showed very good agreement in general. The relative importance of some of the input variables on the predicted deposit characteristics were assessed in a sensitivity analysis. Also, the slagging and fouling characteristics of a blend of two coals with significant different deposition characteristics were predicted to demonstrate a practical application of developed neural networks.

  15. Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers

    SciTech Connect

    Not Available

    1990-01-01

    The objective of this project is to demonstrate the LNS Burner as retrofitted to the host cyclone boiler for effective low-cost control of NO{sub x} and SO{sub x} emissions while firing a bituminous coal. The LNS Burner employs a simple, innovative combustion process to burn pulverized coal at high temperatures and provides effective, low-cost control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions. The coal ash contains sulfur and is removed in the form of molten slag and flyash. Cyclone-fired boiler units are typically older units firing high-sulfur bituminous coals at very high temperatures which results in very high NO{sub x} and SO{sub x} emissions. The addition of conventional emission control equipment, such as wet scrubbers, to these older cyclone units in order to meet current and future environmental regulations is generally not economic. Further, the units are generally not compatible with low sulfur coal switching for S0{sub 2} control or selective catalytic reduction technologies for NO{sub x} control. Because the LNS Burner operates at the same very high temperatures as a typical cyclone boiler and produces a similar slag product, it may offer a viable retrofit option for cyclone boiler emission control. This was confirmed by the Cyclone Boiler Retrofit Feasibility Study carried out by TransAlta and an Operating Committee formed of cyclone boiler owners in 1989. An existing utility cyclone boiler, was then selected for the evaluation of the cost and performance study. It was concluded that the LNS Burner retrofit would be a cost-effective option for control of cyclone boiler emissions. A full-scale demonstration of the LNS Burner retrofit was selected in October 1988 as part of the DOE's Clean Coal Technology Program Round II.

  16. Turndown studies for utility fluidized-bed boilers. Final report

    SciTech Connect

    Divilio, R.J.; Reed, R.R.

    1984-01-01

    This report contains a series of analyses that evaluate the turndown potential of the EPRI 6 x 6 test facility and the TVA 20 MW FBC pilot plant by variation of the fluidization velocity. The basis of the analyses is a heat balance program that incorporates basic principles of thermodynamics and fluidization. The heat balance program is used to explain the interrelationship of operating variables of a fluidized-bed boiler and to predict the steady state operating conditions of the boilers over a range of loads. Turndown analyses were performed on two tube bundle designs for the EPRI 6 x 6 test unit including a nine drawer tube bundle designed for 8 ft/sec operation and a twelve drawer bundle for operation up to 12 ft/sec. This twelve drawer bundle was found to have reasonable turndown characteristics between 4 and 12 ft/sec. At a 20 inch static bed depth, for example, this bundle should operate between 1545 and 1620/sup 0/F at 3.2% O/sub 2/ for loads from 4 to 12 ft/sec. In addition to the two bundles studies, a tube bundle capable of a 3:1 turndown range with a minimum temperature variation was designed for the 6 x 6 test facility. The tube bundle for the TVA 20 MW pilot plant was found to have excellent turndown characteristics between 4 and 8 ft/sec. For example, a 21 inch static bed should allow operation between 1541 and 1575/sup 0/F bed temperature at 3% O/sub 2/.

  17. PRELIMINARY PERFORMANCE AND COST ESTIMATES OF MERCURY EMISSION CONTROL OPTIONS FOR ELECTRIC UTILITY BOILERS

    EPA Science Inventory


    The paper discusses preliminary performance and cost estimates of mercury emission control options for electric utility boilers. Under the Clean Air Act Amendments of 1990, EPA had to determine whether mercury emissions from coal-fired power plants should be regulated. To a...

  18. FIELD EVALUATION OF LOW-EMISSION COAL BURNER TECHNOLOGY ON UTILITY BOILERS VOLUME III. FIELD EVALUATIONS

    EPA Science Inventory

    The report gives results of field tests conducted to determine the emission characteristics of a Babcock and Wilcox Circular burner and Dual Register burner (DRB). The field tests were performed at two utility boilers, generally comparable in design and size except for the burner...

  19. DEMONSTRATION OF SORBENT INJECTION TECHNOLOGY ON A TANGENTIALLY COAL-FIRED UTILITY BOILER (YORKTOWN LIMB DEMONSTRATION)

    EPA Science Inventory

    The report summarizes activities conducted and results achieved in an EPA-sponsored program to demonstrate Limestone Injection Multistage Burner (LIMB) technology on a tangentially fired coal-burning utility boiler, Virginia Power's 180-MWe Yorktown Unit No. 2. his successfully d...

  20. CONTROL OF NOX EMISSIONS FROM U.S. COAL-FIRED ELECTRIC UTILITY BOILERS

    EPA Science Inventory

    The paper discusses the control of nitrogen oxide (NOx) emissions from U.S. coal-fired electric utility boilers. (NOTE: In general, NOx control technologies are categorized as being either primary or secondary control technologies. Primary technologies reduce the amount of NOx pr...

  1. APPENDIX C. PRELIMINARY ESTIMATES OF COSTS OF MERCURY EMISSION CONTROL TECHNOLOGIES FOR ELECTRIC UTILITY BOILERS

    EPA Science Inventory

    This appendix describes the development of a preliminary assessment of the performance and cost of mercury emission control technologies for utility boilers. It is to supplement an EPA examination of the co-benefits of potential pollution control options for the electric power in...

  2. NOx EMISSIONS PRODUCED WITH COMBUSTION OF POWDER RIVER BASIN COAL IN A UTILITY BOILER

    SciTech Connect

    John S. Nordin; Norman W. Merriam

    1997-04-01

    The objective of this report is to estimate the NOx emissions produced when Powder River Basin (PRB) coal is combusted in a utility boiler. The Clean Air Act regulations specify NOx limits of 0.45 lb/mm Btu (Phase I) and 0.40 lb/mm Btu (Phase II) for tangentially fired boilers, and 0.50 lb/mm 13tu (Phase II) and 0.46 lb/mm Btu (Phase II) for dry-bottom wall-fired boilers. The Clean Air Act regulations also specify other limits for other boiler types. Compliance for Phase I has been in effect since January 1, 1996. Compliance for Phase II goes into effect on January 1, 2000. Emission limits are expressed as equivalent NO{sub 2} even though NO (and sometimes N{sub 2}O) is the NOx species emitted during combustion. Regulatory agencies usually set even lower NOx emission limits in ozone nonattainment areas. In preparing this report, Western Research Institute (WRI) used published test results from utilities burning various coals, including PRB coal, using state-of-the art control technology for minimizing NOx emissions. Many utilities can meet Clean Air Act NOx emission limits using a combination of tight combustion control and low-NOx burners and by keeping furnaces clean (i.e., no slag buildup). In meeting these limits, some utilities also report problems such as increased carbon in their fly ash and excessive furnace tube corrosion. This report discusses utility experience. The theory of NOx emission formation during coal combustion as related to coal structure and how the coal is combusted is also discussed. From this understanding, projections are made for NOx emissions when processed PRB coal is combusted in a test similar to that done with other coals. As will be shown, there are a lot of conditions for achieving low NOx emissions, such as tight combustion control and frequent waterlancing of the furnace to avoid buildup of deposits.

  3. Development of mercury control techniques for utility boilers

    SciTech Connect

    Livengood, C.D.; Mendelsohn, M.H.; Huang, H.S.; Wu, J.M.

    1995-06-01

    This paper gives an overview of research being conducted at Argonne National Laboratory on the capture of mercury in flue gas by both dry sorbents and wet scrubbers. The emphasis in the research is on development of a better understanding of the key factors that control the capture of mercury. Future work is expected to utilize that information for the development of new or modified process concepts featuring enhanced mercury capture capabilities.

  4. Low No sub x /SO sub x burner retrofit for utility cyclone boilers

    SciTech Connect

    Moore, K.; Martin, L.; Smith, J.

    1991-05-01

    The Low NO{sub x}/SO{sub x} (LNS) Burner Retrofit for Utility Cyclone Boilers program consists of the retrofit and subsequent demonstration of the technology at Southern Illinois Power Cooperative's (SIPC's) 33-MW unit 1 cyclone boiler located near Marion, Illinois. The LNS Burner employs a simple innovative combustion process burning high-sulfur Illinois coal to provide substantial SO{sub 2} and NO{sub x} control within the burner. A complete series of boiler performance and characterization tests, called the baseline tests, was conducted in October 1990 on unit 1 of SIPC's Marion Station. The primary objective of the baseline test was to collect data from the existing plant that could provide a comparison of performance after the LNS Burner retrofit. These data could confirm the LNS Burner's SO{sub x} and NO{sub x} emissions control and any effect on boiler operation. Further, these tests would provide to the project experience with the operating characteristics of the host unit as well as engineering design information to minimize technical uncertainties in the application of the LNS Burner technology.

  5. NO{sub x} controls for coal-fired utility boilers in East Central Europe

    SciTech Connect

    Eskinazi, D.; Tavoulareas, E.S.

    1995-12-01

    Increasing environmental pressures worldwide, including East Central Europe are placing greater emphasis on NO{sub x} emission controls in utility power plants. Western Europe, Japan and the U.S. have significant experience in applying NO{sub x} controls, especially in boilers firing hard coal. Some countries in Europe (i.e., Germany and Austria), have gained experience in applying NO{sub x} controls in boilers firing low-rank coal. This experience can be applied to East Central European countries in providing the basis for planning NO{sub x} control projects, suggesting cost-effective solutions, and providing lessons learned. However, while the experience is generally applicable to East Central European countries, differences in boiler design, operation and coal characteristics also need to be considered. This paper begins with a comparison of the NO{sub x} regulations, identifies the key NO{sub x} control technologies and the worldwide experience with them, and discusses the achievable NO{sub x} reduction, O&M impacts, and retrofit costs for each technology. Emphasis is placed on retrofit applications for existing boilers, because new coal-fired power plants are not expected to be built for the next 5-10 years. This paper also focuses on technologies with relatively low cost and operational simplicity: combustion system tuning/optimization. low-NO{sub x} burners (LNB), overfire air (OFA), selective non-catalytic reduction (SNCR), and reburning.

  6. Utilization of CFB fly ash for construction applications

    SciTech Connect

    Conn, R.E.; Sellakumar, K.; Bland, A.E.

    1999-07-01

    Disposal in landfills has been the most common means of handling ash in circulating fluidized bed (CFB) boiler power plants. Recently, larger CFB boilers with generating capacities up to 300 MWe are currently being planned, resulting in increased volumes and disposal cost of ash by-product. Studies have shown that CFB ashes do not pose environmental concerns that should significantly limit their potential utilization. Many uses of CFB ash are being investigated by Foster Wheeler, which can provide more cost-effective ash management. Construction applications have been identified as one of the major uses for CFB ashes. Typically, CFB ash cannot be used as a cement replacement in concrete due to its unacceptably high sulfur content. However, CFB ashes can be used for other construction applications that require less stringent specifications including soil stabilization, road base, structural fill, and synthetic aggregate. In this study, potential construction applications were identified for fly ashes from several CFB boilers firing diverse fuels such as petroleum coke, refuse derived fuel (RDF) and coal. The compressive strength of hydrated fly ashes was measured in order to screen their potential for use in various construction applications. Based on the results of this work, the effects of both ash chemistry and carbon content on utilization potential were ascertained. Actual beneficial uses of ashes evaluated in this study are also discussed.

  7. Evaluation of hybrid SNCR/SCR for NOx abatement on a utility boiler

    SciTech Connect

    Albanese, V.; Boyle, J.; Huhmann, A.; Wallace, A.

    1996-12-31

    The Clean Air Act Amendments of 1990 have given rise to a wave of technology development that anticipates meeting clean air challenges. Indeed, in the first half of this decade, the US witnessed the retrofit of low NOx burners on coal, oil, and gas-fired boilers. Additionally, there were new developments in air staging technologies, gas reburn demonstrations under the Clean Coal Technology Program, in-field applications of SNCR retrofit on various types of utility boilers, and even a retrofit application of SCR on a cyclone coal-fired boiler. Industry observers predict large costs will be borne by major sources to meet the air quality goals in some Phase 2 provisions of the Act. In preparation for life beyond Phase 1, field development is now being focused on effective combinations of NOx controls. Potentially, two or more available means of NOx control can be compatibly combined to reduce NOx wherein the end result is more cost effective than the sum of its parts. Hybrid combinations of SNCR and SCR are a particularly flexible method for effecting moderate to deep reductions of NOx at cost ranges typically below those of a fully-engineered SCR retrofit. The purpose of this paper is to discuss redundant utilization observed in recent field work, and ramifications of increased utilization on lifestyle costs of NOx reduction borne by owners and operators.

  8. ASSESSMENT OF CONTROL TECHNOLOGIES FOR REDUCING EMISSIONS OF SO2 AND NOX FROM EXISTING COAL-FIRED UTILITY BOILERS

    EPA Science Inventory

    The report reviews information and estimated costs on 15 emissioncontrol technology categories applicable to existing coal-fired electric utility boilers. he categories include passive controls such as least emission dispatching, conventional processes, and emerging technologies ...

  9. Evaluation of peat as a utility boiler fuel. Final report

    SciTech Connect

    Bongiorno, S.J.; Strianse, R.V.

    1983-03-01

    The objective of this study was to assess the technical and economic feasibility of the direct combustion of peat for electric power generation in the United States. The study includes a review of peat literature, selection of a region in the US to locate a hypothetical peat-harvesting operation, and an assessment of current practices for peat utilization in Europe, including peat harvesting, environmental control, and combustion technology. The conceptual design of a peat-harvesting facility supplying 1.4 million tons/yr of peat to a 2 x 150 MW power plant located in eastern North Carolina is developed for the purpose of estimating peat fuel costs. Environmental-control measures and peat transportation systems are identified. Budget capital and operating costs for a peat-fired power plant are estimated and the busbar cost of electricity compared to that for a 1 x 300 MW coal-fired power plant. Technical feasibility is demonstrated, although environmental acceptability of a large-scale peat harvesting operation must be confirmed on a site-specific basis. Peat fuel costs are found to be less than coal costs for a power plant located adjacent to the peat bogs in eastern North Carolina. The higher capital cost of a peat-fired power plant offsets to some extent the fuel cost advantage. Peat is found to have an electricity cost advantage of about 5 to 25% when compared to coal on a 30 year levelized basis depending on the peat escalation rate assumed.

  10. METHANE DE-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Bruce Bryan; Joseph Rabovitser; Serguei Nester; Stan Wohadlo

    2003-07-30

    During the current quarter, pilot-scale testing with the modified air nozzle version of the PC burner was completed with PRB coal at the Riley Power Inc. (RPI) test facility. A total of 8 different burner configurations were tested utilizing various burner air nozzle arrangements in place of the burner air channels. It was found that with the arrangements tested, a stable flame could not be maintained at coal feed rates above 100 lb/h. While it is felt that the air nozzle approach can ultimately be used effectively, in the interest of holding to the current project schedule it was decided to proceed with the balance of the project using the air channel design. The pilot-scale PC burner was therefore restored to the air-channel configuration and benchmark testing with PRB coal to confirmed previous operating results. A series of tests was then conducted with PRB and West Virginia caking coal to evaluate modifications to the gas combustor configuration and operation for improved performance with caking coal. Continuous operation was achieved with caking coal up to 50 lb/h vs. the full load target of 150 lb/h. Impingement and deposition of partially devolatilized coal occurred at various points within the combustor when the caking coal feed was increased above 50 lb/h. The 100 MMBtu/h commercial-scale prototype design was started with coal burner design input from both RPI and VTI. Based on typical burner installation layout considerations, it was that the preheat combustor should be oriented horizontally on the axial centerline of the coal burner. Accordingly, work was begun to relocate the pilot gas combustor to this orientation so that the pilot results with caking coal will be directly applicable to the preferred 100 MMBtu design. Inspection and repair of the 100 MMBtu/h Coal Burner Test Facility (CBTF) was initiated by RPI and as of 6/30, this activity was 70% complete.

  11. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Bruce Bryan; Joseph Rabovitser; Serguei Nester; Stan Wohadlo

    2003-09-30

    During the current quarter, pilot-scale testing with the modified air nozzle version of the PC burner was completed with PRB coal at the Riley Power Inc. (RPI) test facility. A total of 8 different burner configurations were tested utilizing various burner air nozzle arrangements in place of the burner air channels. It was found that with the arrangements tested, a stable flame could not be maintained at coal feed rates above 100 lb/h. While it is felt that the air nozzle approach can ultimately be used effectively, in the interest of holding to the current project schedule it was decided to proceed with the balance of the project using the air channel design. The pilot-scale PC burner was therefore restored to the air-channel configuration and benchmark testing with PRB coal to confirmed previous operating results. A series of tests was then conducted with PRB and West Virginia caking coal to evaluate modifications to the gas combustor configuration and operation for improved performance with caking coal. Continuous operation was achieved with caking coal up to 50 lb/h vs. the full load target of 150 lb/h. Impingement and deposition of partially devolatilized coal occurred at various points within the combustor when the caking coal feed was increased above 50 lb/h. The 100 MMBtu/h commercial-scale prototype design was continued with coal burner design input from both RPI and VTI. Based on typical burner installation layout considerations, it was decided that the preheat combustor should be oriented horizontally on the axial centerline of the coal burner. Accordingly, the pilot gas combustor was changed to this orientation so that the pilot results with caking coal will be directly applicable to the preferred 100 MMBtu design. Testing with caking coal in the horizontal pilot combustor achieved feed rates up to 126 lb/h, although some deposition and LOI issues remain. Several promising approaches to further improve operation with caking coal were identified. NOx

  12. Evaluation of combined SNCR/SCR for NO{sub x} abatement on a utility boiler

    SciTech Connect

    Wallace, A.J.; Gibbons, F.X.; Boyle, J.

    1996-01-01

    Public Service Electric and Gas Company has recently completed an evaluation of an SNCR/SCR Hybrid system on a wet bottom, pulverized coal fired utility boiler. This SNCR/SCR Hybrid system utilizes urea based SNCR, provided by Nalco Fuel Tech, and an In-Duct SCR system, supplied by Wahlco Inc., to provide both in-furnace NO{sub x} reduction and/or ammonia to feed the downstream reaction catalyst system. This paper presents the results of the SNCR/SCR Hybrid tests. Performance data for the In-Duct SCR will be presented in a seperate paper.

  13. Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers

    SciTech Connect

    Not Available

    1991-09-01

    This Public Design Report provides available nonproprietary design information on the Low NO{sub x}SO{sub x} Burner Retrofit of Utility Cyclone Boilers project. In addition to the design aspects, the history of the project, the organization of the project, and the role of the funding parties are discussed. An overview of the Low NO{sub x}SO{sub x} (LNS) Burner, the cyclone boiler and the Southern Illinois Power Cooperative host site is presented. A detailed nonproprietary description of the individual process steps, plant systems, and resulting performance then follows. Narrative process descriptions, simplified process flow diagrams, input/output stream data, operating conditions and requirements are given for each unit. The plant demonstration program and start up provisions, the environmental considerations and control, monitoring and safety factors that are considered are also addressed.

  14. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    PubMed

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible.

  15. Mercury Emission and Removal of a 135MW CFB Utility Boiler

    NASA Astrophysics Data System (ADS)

    Duan, Y. F.; Zhuo, Y. Q.; Wang, Y. J.; Zhang, L.; Yang, L. G.; Zhao, C. S.

    To evaluate characteristic of the mercury emission and removal from a circulating fluidized bed (CFB) boiler, a representative 135 MW CFB utility boiler was selected to take the onsite measurement of mercury concentrations in feeding coal, bottom ash, fly ash and flue gas using the US EPA recommended Ontario Hydro Method (OHM). The results show that particulate mercury is of majority in flue gas of the CFB boiler. Mercury removal rate of the electrostatic precipitator (ESP) reaches 98%. Mercury emission concentration in stack is only 0.062μg/Nm3, and the mass proportion of mercury in bottom ash is less than 1%. It was found that the fly ashes were highly adsorptive to flue gas mercury because of its higher unburned carbon content. Adsorption effect is related to carbon pore structural properties of fly ash and temperature of flue gas. However mercury adsorption capacity by fly ash can not be improved any more when unburned carbon content in fly ash increases further.

  16. Selection of stainless steel tubes to minimize hot corrosion in utility boilers

    SciTech Connect

    Fujikawa, H.; Makiura, H.

    1982-12-01

    Austenitic stainless steel tubes of AISI 304, 316, 321, and 347 types are sometimes exposed to severe hot corrosion environments in superheaters and reheaters of utility boilers. Hot corrosion depends on the existence of V/sub 2/O/sub 5/ and Na/sub 2/SO/sub 4/ in the oil-fired boilers, and of Na/sub 2/SO/sub 4/ and K/sub 2/SO/sub 4/ in the coal-fired boilers. Among various kinds of ash corrosions, the alkali sulphate-side corrosion has been mainly studied. Type 347 steel better resistance to alkali sulphate-side corrosion than 304, 316, and 321 steels. Alloying with Nb was more effective than Mo or Ti. A (Cr, Fe, Ni)-spinel oxide layer with little ash content formed at the scale-metal interface in 347 steel. In field tests, 347 tubes have maintained good resistance to both fire-side and steam-side corrosion for five years. However, 321 tubes were removed after three years of service, because of severe fire-side corrosion.

  17. Effect of a condensation utilizer on the operation of steam and hot-water gas-fired boilers

    NASA Astrophysics Data System (ADS)

    Ionkin, I. L.; Ragutkin, A. V.; Roslyakov, P. V.; Supranov, V. M.; Zaichenko, M. N.; Luning, B.

    2015-05-01

    Various designs for condensation utilizers of the low-grade heat of furnace gases that are constructed based on an open-type heat exchanger are considered. Computational investigations are carried out for the effect of the condensation utilizer with tempering and moistening of air on the operation of steam and hot-water boilers burning natural gas. The investigations are performed based on the predeveloped adequate calculating models of the steam and hot-water boilers in a Boiler Designer program complex. Investigation results for TGM-96B and PTVM-120 boilers are given. The enhancement of the operation efficiency of the condensation utilizer can be attained using a design with tempering and moistening of air supplied to combustion that results in an insignificant increase in the temperature of waste gases. This has no effect on the total operation efficiency of the boiler and the condenser unit, because additional losses with waste gases are compensated owing to the operation of the last. The tempering and moistening of air provide a substantial decrease in the temperature in the zone of active combustion and shortening the nitrogen oxide emission. The computational investigations show that the premoistening of air supplied to combustion makes the technical and economic efficiency of boilers operating with the Condensation Utilizer no worse.

  18. Simultaneous boiler optimization of efficiency, emission, and reliability utilizing neural network modeling

    SciTech Connect

    Chang, P.S.; Poston, J.

    1996-07-01

    Boiler performance optimization includes the preservation of efficiency, emission, capacity, and reliability. Competitive pressures require cost reduction and environmental compliance. It is a challenge for utility personnel to balance these requirements and to achieve specific company goals. Unfortunately, these requirements often demand tradeoffs. The Clean Air Act Amendment requires Utilities to reduce NO{sub x} emission. NO{sub x} emission reduction has often been accomplished by installation of new low NO{sub x} burners. Boiler tuning for NO{sub x} control can be used as an alternative to low NO{sub x} burner installation. A PC-based computer software program was developed to assist the tuning process. This software, System Optimization Analysis Program (SOAP), is a neural network based code which uses the self-adaptation learning process, with an adaptive filter added for data noise control. SOAP can use historical data as the knowledge base and it provides a fast optimal solution to adaptive control problems. SOAP was tested at several fossil plants. The tests were primarily for NO{sub x} reduction, but the performance parameters were optimized simultaneously.

  19. Feasible experimental study on the utilization of a 300 MW CFB boiler desulfurizating bottom ash for construction applications

    SciTech Connect

    Lu, X.F.; Amano, R.S.

    2006-12-15

    CFB boiler ash cannot be used as a cement replacement in concrete due to its unacceptably high sulfur content. The disposal in landfills has been the most common means of handling ash in circulating fluidized bed boiler power plants. However for a 300 MW CFB boiler power plant, there will be 600,000 tons of ash discharged per year and will result in great volumes and disposal cost of ash byproduct. It was very necessary to solve the utilization of CFB ash and to decrease the disposal cost of CFB ash. The feasible experimental study results on the utilization of the bottom ashes of a 300 MW CFB boiler in Baima power plant in China were reported in this paper. The bottom ashes used for test came from the discharged bottom ashes in a 100 MW CFB boiler in which the anthracite and limestone designed for the 300 MW CFB project was burned. The results of this study showed that the bottom ash could be used for cementitious material, road concrete, and road base material. The masonry cements, road concrete with 30 MPa compressive strength and 4.0 MPa flexural strength, and the road base material used for base courses of the expressway, the main road and the minor lane were all prepared with milled CFB bottom ashes in the lab. The better methods of utilization of the bottom ashes were discussed in this paper.

  20. Latest results on reducing NOx emissions at American Electric Power's coal fired utility boilers with DB Riley's CCV burner technologies

    SciTech Connect

    Patel, R.; Penterson, C.; Weinshiemer, J.

    2000-07-01

    American Electric Power Service Corporation (AEP) and DB Riley, Inc., under an alliance arrangement, have retrofitted eight coal fired utility boilers with DB Riley's Controlled Combustion Venturi (CCV{reg_sign}) burners for reducing NOx emissions prior to SCR and/or SNCR installations on some of these units. These units all burn eastern bituminous coal and range in size from 260 to 1,300 MWn. The larger utility boilers are equipped with cell fired burners while the smaller units utilize more traditional single circular coal burners. The low NOx CCV{reg_sign} burner technology installed consisted of a variety of different designs including CCV{reg_sign} single register and CCV{reg_sign} cell burners. All burners were designed to be a ``plug into the existing waterwall openings'' type to preclude pressure part modifications. The most unique retrofit involved the installation of low NOx burners on all four-furnace walls of a 450 MWn utility boiler. Pre-retrofit baseline NOx levels on these eight (8) utility boilers ranged from 0.9 to 1.6 lb/mmbtu while post-retrofit NOx emission levels ranged from 0.42 to 0.70 lb/mmbtu. This represents about 50--60% reduction in NOx from uncontrolled levels using the burners only technology. This paper describes the latest results from this major low NOx burner retrofit project.

  1. SCR and hybrid systems for utility boilers: A review of current EPRI-sponsored results

    SciTech Connect

    Zammit, K.D.

    1995-12-31

    The Electric Power Research Institute has sponsored extensive research in the area of Selective Non-Catalytic Reduction (SNCR) and Selective Catalytic Reduction (SCR) to help its members meet the NO{sub x} compliance provisions of the Clean Air Act Amendments. As part of that program, EPRI has sponsored a series of SCR pilot demonstration to evaluate the performance and life expectancy of SCR catalysts on utility boilers and U.S. fuels. This paper will summarize the results of these pilots. In addition, EPRI has been helping members develop hybrid systems, which combine SNCR, In-Duct Catalyst (IDC), and Air Preheater Catalyst (APHC). EPRI has established a methodology to determine when a hybrid system would be the optimum approach to meet NO{sub x} compliance goals.

  2. Structure and Performance of a 600MWe Supercritical CFB Boiler with Water Cooled Panels

    NASA Astrophysics Data System (ADS)

    Li, Y.; Nie, L.; Hu, X. K.; Yue, G. X.; Li, W. K.; We, Y. X.; Lu, J. F.; Che, D. F.

    The circulating fluidized bed (CFB) combustion technology is one of the approved clean combustion technologies, and the power supply efficiency can be improved combining with the supercritical technology. A 600MWe supercritical CFB boiler is introduced in this paper. This boiler is designed based on the success of 300 MWe CFB boilers, which has a single furnace with three cyclones without external heat exchangers. There are twin furnaces and twin air distributors in the boiler. The water walls of the twin furnace above dense bed combines to a common fence wall with some channels to balance the pressure of the two furnaces. The smooth tubes are adopted in membrane water wall with mixing header. Six cyclones are located beside the furnace as well as six loopseals and six external heat exchangers. The hydrodynamic characteristic of water wall is available with the modeling prediction. And the performance of the 600MWe supercritical CFB boiler is also investigated.

  3. Technical and economic feasibility of utilizing apple pomace as a boiler feedstock

    SciTech Connect

    Sargent, S.A.

    1983-01-01

    Apple pomace or presscake, was evaluated for suitability as a boiler feedstock for Michigan firms processing apple juice. Based upon the physical and chemical characteristics of pomace, handling/direct combustion systems were selected to conform with operating parameters typical of the industry. Fresh pomace flow rates of 29,030 and 88,998 kg/day (64,000 and 194,000 lb/day) were considered as representative of small and large processors, respectively, and the material was assumed to be dried to 15% moisture content (wet basis) prior to storage and combustion. Boilers utilizing pile-burning, fluidized-bed-combustion, and suspension-firing technologies were sized for each flow rate, resulting in energy production of 2930 and 8790 kW (10 and 30 million Btu/h), respectively. A life-cycle cost analysis was performed giving Average Annual Costs for the three handling/combustion system combinations (based on the Uniform Capital Recovery factor). An investment loan at 16% interest with a 5-year payback period was assumed. The break-even period for annual costs was calculated by anticipated savings incurred through reduction of fossil-fuel costs during a 5-month processing season. Large processors, producing more than 88,998 kg pomace/day, could economically convert to a suspension-fired system substituting for fuel oil, with break-even occurring after 4 months of operation of pomace per year. Small processors, producing less than 29,030 kg/day, could not currently convert to pomace combustion systems given these economic circumstances. A doubling of electrical-utility costs and changes in interest rates from 10 to 20% per year had only slight effects on the recovery of Average Annual Costs. Increases in fossil-fuel prices and the necessity to pay for pomace disposal reduced the cost-recovery period for all systems, making some systems feasible for small processors. 39 references, 13 figures, 10 tables.

  4. A bottom-up method to develop pollution abatement cost curves for coal-fired utility boilers

    EPA Science Inventory

    This paper illustrates a new method to create supply curves for pollution abatement using boiler-level data that explicitly accounts for technology costs and performance. The Coal Utility Environmental Cost (CUECost) model is used to estimate retrofit costs for five different NO...

  5. Fossil-Fired Boilers

    1993-09-23

    Boiler Performance Model (BPM 3.0S) is a set of computer programs developed to analyze the performance of fossil-fired utility boilers. The programs can model a wide variety of boiler designs, and can model coal, oil, or natural gas firing. The programs are intended for use by engineers performing analyses of alternative fuels, alternative operating modes, or boiler modifications.

  6. Evaluation of retrofitted post combustion NO{sub x} control technology on a wet bottom, coal-fired utility boiler

    SciTech Connect

    Huhmann, A.L.; Wallace, A.J.; Jantzen, T.; O`Leary, J.H.

    1996-12-31

    Public Service Electric and Gas Company (PSE&G) evaluated the effectiveness of post-combustion NO{sub x} control technologies on a wet-bottomed, coal-fired utility boiler. The technologies studied were conventional urea-based SNCR, in-duct and air heater SCR, and a combination of SNCR and SCR. While SNCR and, to a limited extent, SCR have been used on coal-fired boilers, these processes had not been demonstrated on a unit with the same configuration as the wet-bottom, continuous stagging, pulverized coal furnaces operated at PSE&G`s Mercer Generating Station.

  7. Development of advanced NO[sub x] control concepts for coal-fired utility boiler

    SciTech Connect

    Evans, A.; Pont, J.N.; England, G.; Seeker, W.R.

    1993-02-11

    Hybrid technologies for the reduction of NO[sub x] emissions from coal-fired utility boilers have shown the potential to offer greater levels of NO[sub x] control than the sum of the individual technologies, leading to more cost effective emissions control strategies. Energy and Environmental Research Corporation (EER) has developed a hybrid NO[sub x] control strategy involving two proprietary concepts which has the potential to meet the US Department of Energy's NO[sub x] reduction goal at a significant reduction in cost compared to existing technology. The process has been named CombiNO[sub x]. CombiNO[sub x] is an integration of three technologies: modified reburning, promoted selective noncatalytic reduction (SNCR) and methanol injection. These technologies are combined to achieve high levels of NO[sub x] emission reduction from coal-fired power plants equipped with S0[sub x] scrubbers. The first two steps, modified reburning and promoted SNCR are linked. It has been shown that performance of the SNCR agent is dependent upon local oxidation of CO. Reburning is used to generate the optimum amount of CO to promote the SNCR agent. Approximately 10 percent reburning is required, this represents half of that required for conventional reburning. If the reburn fuel is natural gas, the combination of reburning and SNCR may result in a significant cost savings over conventional reburning. The third step, injection of methanol into the flue gas, is used to oxidize NO to N0[sub 2] which may subsequently be removed in a wet scrubber. Pilot-scale tests performed at EER's 1 MMBtu/hr Boiler Simulation Facility (BSF) have demonstrated NO[sub x] reductions up to 92%. The program's next phase entails process scale-up to a 10 MMBtu/hr furnace also located at EER's Santa Anna test site.

  8. Combining support vector regression and ant colony optimization to reduce NOx emissions in coal-fired utility boilers

    SciTech Connect

    Ligang Zheng; Hao Zhou; Chunlin Wang; Kefa Cen

    2008-03-15

    Combustion optimization has recently demonstrated its potential to reduce NOx emissions in high capacity coal-fired utility boilers. In the present study, support vector regression (SVR), as well as artificial neural networks (ANN), was proposed to model the relationship between NOx emissions and operating parameters of a 300 MW coal-fired utility boiler. The predicted NOx emissions from the SVR model, by comparing with that of the ANN-based model, showed better agreement with the values obtained in the experimental tests on this boiler operated at different loads and various other operating parameters. The mean modeling error and the correlation factor were 1.58% and 0.94, respectively. Then, the combination of the SVR model with ant colony optimization (ACO) to reduce NOx emissions was presented in detail. The experimental results showed that the proposed approach can effectively reduce NOx emissions from the coal-fired utility boiler by about 18.69% (65 ppm). A time period of less than 6 min was required for NOx emissions modeling, and 2 min was required for a run of optimization under a PC system. The computing times are suitable for the online application of the proposed method to actual power plants. 37 refs., 8 figs., 3 tabs.

  9. Development of advanced NO sub x control concepts for coal-fired utility boilers

    SciTech Connect

    Newhall, J.; England, G.; Seeker, W.R.

    1992-01-16

    Hybrid technologies for reduction of NO{sub x} emissions from coal fired utility boilers may offer greater levels of NO{sub x} control than the sum of the individual technologies, leading to more cost effective emissions control strategies. CombiNO{sub x} is an integration of modified reburning, promoted selective non-catalytic reduction (SNCR) and methanol injection to reduce NO{sub x} emissions from coal fired flue gas. The first two steps, modified reburning and promoted SNCR are linked. It was shown previously that oxidation of CO in the presence of a SNCR agent enhances the NO reduction performance. Less reburning than is typically done is required to generate the optimum amount of CO to promote the SNCR agent. If the reburn fuel is natural gas this may result in a significant cost savings over typical reburning. Injection of methanol into the flue gas has been shown at laboratory scale to convert NO to NO{sub 2} which may subsequently be removed in a wet scrubber. The overall objective of this program is to demonstrate the effectiveness of the CombiNOx process at a large enough scale and over a sufficiently broad range of conditions to provide all of the information needed to conduct a full-scale demonstration in a coal fired utility boiler. The specific technical goals of this program are: 70% NO{sub x} reduction at 20% of the cost of selective catalytic reduction; NO{sub x} levels at the stack of 60 ppm for ozone non-attainment areas; demonstrate coal reburning; identify all undesirable by-products of the process and their controlling parameters; demonstrate 95% NO{sub 2} removal in a wet scrubber. During this reporting period, experimental work was initiated at both the laboratory and pilot scale in the Fundamental Studies phase of the program. The laboratory scale work focused on determining whether or not the NO{sub 2} formed by the methanol injection step can be removed in an SO{sub 2} scrubber.

  10. Corrosion/erosion detection of boiler tubes utilizing pulsed infrared imaging

    NASA Astrophysics Data System (ADS)

    Bales, Maurice J.; Bishop, Chip C.

    1995-05-01

    This paper discusses a new technique for locating and detecting wall thickness reduction in boiler tubes caused by erosion/corrosion. Traditional means for this type of defect detection utilizes ultrasonics (UT) to perform a point by point measurement at given intervals of the tube length, which requires extensive and costly shutdown or `outage' time to complete the inspection, and has led to thin areas going undetected simply because they were located in between the sampling points. Pulsed infrared imaging (PII) can provide nearly 100% inspection of the tubes in a fraction of the time needed for UT. The IR system and heat source used in this study do not require any special access or fixed scaffolding, and can be remotely operated from a distance of up to 100 feet. This technique has been tried experimentally in a laboratory environment and verified in an actual field application. Since PII is a non-contact technique, considerable time and cost savings should be realized as well as the ability to predict failures rather than repairing them once they have occurred.

  11. Low No{sub x}/SO{sub x} burner retrofit for utility cyclone boilers. Baseline test report: Issue A

    SciTech Connect

    Moore, K.; Martin, L.; Smith, J.

    1991-05-01

    The Low NO{sub x}/SO{sub x} (LNS) Burner Retrofit for Utility Cyclone Boilers program consists of the retrofit and subsequent demonstration of the technology at Southern Illinois Power Cooperative`s (SIPC`s) 33-MW unit 1 cyclone boiler located near Marion, Illinois. The LNS Burner employs a simple innovative combustion process burning high-sulfur Illinois coal to provide substantial SO{sub 2} and NO{sub x} control within the burner. A complete series of boiler performance and characterization tests, called the baseline tests, was conducted in October 1990 on unit 1 of SIPC`s Marion Station. The primary objective of the baseline test was to collect data from the existing plant that could provide a comparison of performance after the LNS Burner retrofit. These data could confirm the LNS Burner`s SO{sub x} and NO{sub x} emissions control and any effect on boiler operation. Further, these tests would provide to the project experience with the operating characteristics of the host unit as well as engineering design information to minimize technical uncertainties in the application of the LNS Burner technology.

  12. Mercury speciation and distribution in a 660-megawatt utility boiler in Taiwan firing bituminous coals.

    PubMed

    Hsi, Hsing-Cheng; Lee, Hsiu-Hsia; Hwang, Jyh-Feng; Chen, Wang

    2010-05-01

    Mercury speciation and distribution in a 660-MW tangential-fired utility boiler in Taiwan burning Australian and Chinese bituminous coal blends was investigated. Flue gases were simultaneously sampled at the selective catalytic reduction (SCR) inlet, the SCR outlet, the electrostatic precipitator (ESP) outlet, and the stack. Samplings of coal, lime, bottom ash/slag, fly ash, and gypsum slurry were also conducted. Results indicated that flue gases at the inlet to SCR contained a great potion of particle-bound mercury (Hg(p)), 59-92% of the total mercury. Removal of mercury was not observed for the SCR system. However, repartitioning of mercury species across the SCR occurred that significantly increased the portion of elemental mercury (Hg0) to up to 29% and oxidized mercury (Hg2+) to up to 33% in the SCR outlet gas. Overreporting of Hg(p) at the inlet of SCR may cause the observed repartitioning; the high ammonia/nitric oxide circumstance in the SCR unit was also speculated to cause the mercury desorption from ash particles and subsequent reentrance into the gas phase. ESP can remove up to 99% of Hg(p), and wet flue gas desulfurization (FGD) can remove up to 84% of Hg2+. Mercury mass balances were calculated to range between 81 and 127.4%, with an average of 95.7% wherein 56-82% was in ESP fly ash, 8.7-18.6% was retained in the FGD gypsum, and 6.2-26.1% was emitted from the stack. Data presented here suggest that mercury removal can be largely enhanced by increasing the conversion of Hg0 into Hg(p) and Hg2+.

  13. Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report

    SciTech Connect

    V. Zamansky; P. Maly; M. Klosky

    1998-06-12

    A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

  14. Controlling fine particulate and acid mist emissions from a residual oil fired utility boiler with an EDV{trademark} system

    SciTech Connect

    Olen, K.R.; Vincent, H.B.; Jones, G.

    1995-06-01

    Florida Power & Light Company (FPL), in cooperation with the Electric Power Research Institute (EPRI) and Belco Technologies Corporation, evaluated the performance of an EDV system to remove fine particulate and acid mist from untreated flue gas from a residual oil-fired utility boiler. The cosponsored project was carried out using a full-scale EDV module in a slip stream from one of the 400 MW wall-fired boilers at FPL`s Sanford Plant. Particulate, acid gas and chemical analytical data are presented, and used to illustrate the effects of operating variables on EDV performance. EDV system efficiencies of 90% were achieved, which resulted in controlled particulate and SO{sub 3} emissions of less than 10 mg/Nm{sup 3} (0.0065 lbs/10{sup 6}Btu) and 1 ppmv, respectively.

  15. Demonstration of post combustion NO{sub x} control technology on a pulverized coal, wet bottom utility boiler

    SciTech Connect

    Wallace, A.J.; Gibbons, F.X.; Roy, R.O.; O`Leary, J.H.; Knell, E.W.

    1995-12-31

    Public Service Electric and Gas (PSE and G) is evaluating the effectiveness of post-combustion NO{sub x} reduction technologies on a wet-bottomed, coal-fired utility boiler. The technologies under study are conventional urea-based SNCR, in-duct and air heater SCR, and a combination of SNCR and SCR. While SNCR and, to a limited extent, SCR have been used on coal-fired boilers, these processes have not been demonstrated on a unit with the same configuration as the wet-bottom, continuous slagging, pulverized coal furnaces operated at PSE and G`s Mercer Generating Station. This paper summarizes the results of the three programs and comparisons to baseline NO{sub x}. Of particular interest was the relationship of each technology to operation of the unit. The ability to maintain low NO{sub x} emissions while varying loads and fuels, as well as determining ammonia slip and pressure drop was also demonstrated.

  16. Low NO{sub x}/SO{sub x} Burner retrofit for utility cyclone boilers. Public design report

    SciTech Connect

    Not Available

    1991-09-01

    This Public Design Report provides available nonproprietary design information on the Low NO{sub x}SO{sub x} Burner Retrofit of Utility Cyclone Boilers project. In addition to the design aspects, the history of the project, the organization of the project, and the role of the funding parties are discussed. An overview of the Low NO{sub x}SO{sub x} (LNS) Burner, the cyclone boiler and the Southern Illinois Power Cooperative host site is presented. A detailed nonproprietary description of the individual process steps, plant systems, and resulting performance then follows. Narrative process descriptions, simplified process flow diagrams, input/output stream data, operating conditions and requirements are given for each unit. The plant demonstration program and start up provisions, the environmental considerations and control, monitoring and safety factors that are considered are also addressed.

  17. [The utility boiler low NOx combustion optimization based on ANN and simulated annealing algorithm].

    PubMed

    Zhou, Hao; Qian, Xinping; Zheng, Ligang; Weng, Anxin; Cen, Kefa

    2003-11-01

    With the developing restrict environmental protection demand, more attention was paid on the low NOx combustion optimizing technology for its cheap and easy property. In this work, field experiments on the NOx emissions characteristics of a 600 MW coal-fired boiler were carried out, on the base of the artificial neural network (ANN) modeling, the simulated annealing (SA) algorithm was employed to optimize the boiler combustion to achieve a low NOx emissions concentration, and the combustion scheme was obtained. Two sets of SA parameters were adopted to find a better SA scheme, the result show that the parameters of T0 = 50 K, alpha = 0.6 can lead to a better optimizing process. This work can give the foundation of the boiler low NOx combustion on-line control technology.

  18. DEMONSTRATION OF SORBENT INJECTION TECHNOLOGY ON A WALL-FIRED UTILITY BOILER (EDGEWATER LIMB DEMONSTRATION)

    EPA Science Inventory

    The report gives results of the full-scale demonstration of Limestone Injection Multistage Burner (LIMB) technology on the coal-fired, 105 MW, Unit 4 boiler at Ohio Edison's Edgewater Station. eveloped as a technology aimed at moderate levels of sulfur dioxide (SO2) and nitrogen ...

  19. Estimation of low-potential heat recuperation efficiency of smoke fumes in a condensation heat utilizer under various operation conditions of a boiler and a heating system

    NASA Astrophysics Data System (ADS)

    Ionkin, I. L.; Ragutkin, A. V.; Luning, B.; Zaichenko, M. N.

    2016-06-01

    For enhancement of the natural gas utilization efficiency in boilers, condensation heat utilizers of low-potential heat, which are constructed based on a contact heat exchanger, can be applied. A schematic of the contact heat exchanger with a humidifier for preheating and humidifying of air supplied in the boiler for combustion is given. Additional low-potential heat in this scheme is utilized for heating of the return delivery water supplied from a heating system. Preheating and humidifying of air supplied for combustion make it possible to use the condensation utilizer for heating of a heat-transfer agent to temperature exceeding the dewpoint temperature of water vapors contained in combustion products. The decision to mount the condensation heat utilizer on the boiler was taken based on the preliminary estimation of the additionally obtained heat. The operation efficiency of the condensation heat utilizer is determined by its structure and operation conditions of the boiler and the heating system. The software was developed for the thermal design of the condensation heat utilizer equipped by the humidifier. Computation investigations of its operation are carried out as a function of various operation parameters of the boiler and the heating system (temperature of the return delivery water and smoke fumes, air excess, air temperature at the inlet and outlet of the condensation heat utilizer, heating and humidifying of air in the humidifier, and portion of the circulating water). The heat recuperation efficiency is estimated for various operation conditions of the boiler and the condensation heat utilizer. Recommendations on the most effective application of the condensation heat utilizer are developed.

  20. Economic comparison of fabric filters and electrostatic precipitators for particulate control on coal-fired utility boilers

    NASA Technical Reports Server (NTRS)

    Cukor, P. M.; Chapman, R. A.

    1978-01-01

    The uncertainties and associated costs involved in selecting and designing a particulate control device to meet California's air emission regulations are considered. The basic operating principles of electrostatic precipitators and fabric filters are discussed, and design parameters are identified. The size and resulting cost of the control device as a function of design parameters is illustrated by a case study for an 800 MW coal-fired fired utility boiler burning a typical southwestern subbituminous coal. The cost of selecting an undersized particulate control device is compared with the cost of selecting an oversized device.

  1. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    C. Jean Bustard

    2003-12-01

    ADA Environmental Solutions (ADA-ES) has successfully completed a research and development program granted by the Department of Energy National Energy Technology Laboratory (NETL) to develop a family of non-toxic flue gas conditioning agents to provide utilities and industries with a cost-effective means of complying with environmental regulations on particulate emissions and opacity. An extensive laboratory screening of potential additives was completed followed by full-scale trials at four utility power plants. The developed cohesivity additives have been demonstrated on a 175 MW utility boiler that exhibited poor collection of unburned carbon in the electrostatic precipitator. With cohesivity conditioning, opacity spiking caused by rapping reentrainment was reduced and total particulate emissions were reduced by more than 30%. Ammonia conditioning was also successful in reducing reentrainment on the same unit. Conditioned fly ash from the process is expected to be suitable for dry or wet disposal and for concrete admixture.

  2. Studies of the fate of sulfur trioxide in coal-fired utility boilers based on modified selected condensation methods.

    PubMed

    Cao, Yan; Zhou, Hongcang; Jiang, Wu; Chen, Chien-Wei; Pan, Wei-Ping

    2010-05-01

    The formation of sulfur trioxide (SO(3)) in coal-fired utility boilers can have negative effects on boiler performance and operation, such as fouling and corrosion of equipment, efficiency loss in the air preheater (APH), increase in stack opacity, and the formation of PM(2.5). Sulfur trioxide can also compete with mercury when bonding with injected activated carbons. Tests in a lab-scale reactor confirmed there are major interferences between fly ash and SO(3) during SO(3) sampling. A modified SO(3) procedure to maximize the elimination of measurement biases, based on the inertial-filter-sampling and the selective-condensation-collecting of SO(3), was applied in SO(3) tests in three full-scale utility boilers. For the two units burning bituminous coal, SO(3) levels starting at 20 to 25 ppmv at the inlet to the selective catalytic reduction (SCR), increased slightly across the SCR, owing to catalytic conversion of SO(2) to SO(3,) and then declined in other air pollutant control device (APCD) modules downstream to approximately 5 ppmv and 15 ppmv at the two sites, respectively. In the unit burning sub-bituminous coal, the much lower initial concentration of SO(3) estimated to be approximately 1.5 ppmv at the inlet to the SCR was reduced to about 0.8 ppmv across the SCR and to about 0.3 ppmv at the exit of the wet flue gas desulfurization (WFGD). The SO(3) removal efficiency across the WFGD scrubbers at the three sites was generally 35% or less. Reductions in SO(3) across either the APH or the dry electrostatic precipitator (ESP) in units burning high-sulfur bituminous coal were attributed to operating temperatures being below the dew point of SO(3).

  3. An evaluation of micronized coal reburning for nitrogen oxide emissions reduction in pulverized coal-fired electric utility boilers

    NASA Astrophysics Data System (ADS)

    de Angelo, Joseph Gerard

    Recent increases in the prices of imported fuels and increases in the cost of natural gas have underscored the need to consider other sources of energy for electric production in the United States. Our most abundant fuel source is coal, however the use of coal brings with it a set of environmental problems. This dissertation presents an investigation into the use of micronized coal reburning. This technology may provide a cost-effective solution to the requirements to reduce NOx emissions from pulverized coal-fired electric generating stations. This research effort evaluated the use of micronized coal as a reburning fuel to lower nitrogen oxide emissions from coal-fired boilers. The research effort included: (1) an investigation of all available literature on the subject, (2) planning and supervision of a number of baseline and parametric tests on a full-scale coal fired utility boiler. The testing was carried out on the former NYSEG generating unit, Milliken 1. Milliken Unit 1 is a 150 MW coal-fired electric utility boiler located in Lansing, NY on the eastern shore of Cayuga Lake, (3) development of a model to predict NOx emissions from a coal-fired boiler, and (4) completion of a conceptual design for a micronized coal reburning system. The original plan of the research effort was to include a full-scale micronized coal reburn installation and subsequent modeling and testing. However, in 1998 the deregulation of the electric utility industry in New York caused the focus of the dissertation to be narrowed. The test site, Milliken Station was sold to another entity, and the installation of the micronized coal reburn system was cancelled. The following conclusions were drawn from the research: (1) Testing showed that nitrogen oxide production was significantly influenced by changes in controllable boiler operating parameters. (2) The predictive model for baseline nitrogen oxide production was fairly accurate in estimating NOx emissions. The model had an average

  4. The potential of pulse-jet baghouses for utility boilers. Part 2: Performance of pulse-jet fabric filter pilot plants

    SciTech Connect

    Bustard, C. ); Cushing, K.M. ); Chang, R.L. )

    1992-09-01

    Pulse-jet fabric filters (PJFFs) are widely used in U.S. industrial boiler applications and in utility and industrial boilers abroad. Their small size and reduced cost relative to more conventional reverse-gas baghouses makes the use of PJFFs appear to be an attractive particulate control option for utility boilers. This paper (Part 2 of a three-part series) summarizes the results of pilot PJFF studies sponsored by the Electric Power Research Institute at different utility sites in the United States. The purpose of these tests is to evaluate PJFF performance for U.S. fossil-fuel fired applications. These data are also used to corroborate the results of a recent worldwide survey of PJFF user experience, as described in Part 1 of this series. Part 3 will provide a cost comparison of PJFFs to other particulate control options such as electrostatic precipitators and reverse-gas baghouses. 30 refs., 6 figs., 5 tabs.

  5. Fundamental studies of the mechanisms of slag deposit formation: Studies on initiation, growth and sintering in the formation of utility boiler deposits: Topical technical report

    SciTech Connect

    Tangsathitkulchai, M.; Austin, L.G.

    1986-03-01

    Three laboratory-scale devices were utilized to investigate the mechanisms of the initiation, growth and sintering process involved in the formation of boiler deposits. Sticking apparatus investigations were conducted to study deposit initiation by comparing the adhesion behavior of the ash drops on four types of steel-based heat exchanger materials under the conditions found in a utility boiler and an entrained slagging gasifier. In addition, the adhesion behavior of the ash drops on a reduced steel surface were investigated. All the ash drops studied in this investigation were produced from bituminous coals.

  6. Demonstration of SCR technology for the control of NOx emissions from high-sulfur coal-fired utility boilers

    SciTech Connect

    Hinton, W.S.; Maxwell, J.D.; Healy, E.C.; Hardman, R.R.; Baldwin, A.L.

    1997-12-31

    This paper describes the completed Innovative Clean Coal Technology project which demonstrated SCR technology for reduction of flue gas NO{sub x} emissions from a utility boiler burning US high-sulfur coal. The project was sponsored by the US Department of Energy, managed and co-funded by Southern Company Services, Inc. on behalf of the Southern Company, and also co-funded by the Electric Power Research Institute and Ontario Hydro. The project was located at Gulf Power Company`s Plant Crist Unit 5 (a 75 MW tangentially-fired boiler burning US coals that had a sulfur content ranging from 2.5--2.9%), near Pensacola, Florida. The test program was conducted for approximately two years to evaluate catalyst deactivation and other SCR operational effects. The SCR test facility had nine reactors: three 2.5 MW (5,000 scfm), and operated on low-dust flue gas. The reactors operated in parallel with commercially available SCR catalysts obtained from suppliers throughout the world. Long-term performance testing began in July 1993 and was completed in July 1995. A brief test facility description and the results of the project are presented in this paper.

  7. Simulation on an optimal combustion control strategy for 3-D temperature distributions in tangentially pc-fired utility boiler furnaces.

    PubMed

    Wang, Xi-fen; Zhou, Huai-chun

    2005-01-01

    The control of 3-D temperature distribution in a utility boiler furnace is essential for the safe, economic and clean operation of pc-fired furnace with multi-burner system. The development of the visualization of 3-D temperature distributions in pc-fired furnaces makes it possible for a new combustion control strategy directly with the furnace temperature as its goal to improve the control quality for the combustion processes. Studied in this paper is such a new strategy that the whole furnace is divided into several parts in the vertical direction, and the average temperature and its bias from the center in every cross section can be extracted from the visualization results of the 3-D temperature distributions. In the simulation stage, a computational fluid dynamics (CFD) code served to calculate the 3-D temperature distributions in a furnace, then a linear model was set up to relate the features of the temperature distributions with the input of the combustion processes, such as the flow rates of fuel and air fed into the furnaces through all the burners. The adaptive genetic algorithm was adopted to find the optimal combination of the whole input parameters which ensure to form an optimal 3-D temperature field in the furnace desired for the operation of boiler. Simulation results showed that the strategy could soon find the factors making the temperature distribution apart from the optimal state and give correct adjusting suggestions.

  8. Low NO{sub x}/SO{sub x} Burner retrofit for utility cyclone boilers. Quarterly technical progress report, June--September 1990

    SciTech Connect

    Not Available

    1990-12-31

    The objective of this project is to demonstrate the LNS Burner as retrofitted to the host cyclone boiler for effective low-cost control of NO{sub x} and SO{sub x} emissions while firing a bituminous coal. The LNS Burner employs a simple, innovative combustion process to burn pulverized coal at high temperatures and provides effective, low-cost control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions. The coal ash contains sulfur and is removed in the form of molten slag and flyash. Cyclone-fired boiler units are typically older units firing high-sulfur bituminous coals at very high temperatures which results in very high NO{sub x} and SO{sub x} emissions. The addition of conventional emission control equipment, such as wet scrubbers, to these older cyclone units in order to meet current and future environmental regulations is generally not economic. Further, the units are generally not compatible with low sulfur coal switching for S0{sub 2} control or selective catalytic reduction technologies for NO{sub x} control. Because the LNS Burner operates at the same very high temperatures as a typical cyclone boiler and produces a similar slag product, it may offer a viable retrofit option for cyclone boiler emission control. This was confirmed by the Cyclone Boiler Retrofit Feasibility Study carried out by TransAlta and an Operating Committee formed of cyclone boiler owners in 1989. An existing utility cyclone boiler, was then selected for the evaluation of the cost and performance study. It was concluded that the LNS Burner retrofit would be a cost-effective option for control of cyclone boiler emissions. A full-scale demonstration of the LNS Burner retrofit was selected in October 1988 as part of the DOE`s Clean Coal Technology Program Round II.

  9. Low NO sub x /SO sub x Burner retrofit for utility cyclone boilers

    SciTech Connect

    Not Available

    1991-01-01

    LNS Burner design effort during this period focussed on the analysis of LNS Burner heat transfer, review and approval of fabrication drawings, completion of LNS Burner boiler flow modelling and the continued development of the slag screen model. Balance of plant engineering indude d the finalization of roof and wall details for the Fuel Preparation Building, structural checks associated with installation of equipment in the existing plant, the design of the fire fighting and ventilation systems for the Fuel Preparation Building and the preparation of P ID's for the materials handling facilities. Work continued on the preparation of P ED's for the fuel oil system and the instrument air and service air systems, the preparation of equipment lists and system descriptions, detailed design documentation for powering and control of major electrical components and preparation of the instrument index. Work on electrical design details for the instrumentation and minor control devices has been started.

  10. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2003-01-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, installation of a liquid flue gas conditioning system was completed at the American Electric Power Conesville Plant, Unit 3. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Two cohesivity-specific additive formulations, ADA-44C and ADA-51, will be evaluated. In addition, ammonia conditioning will also be compared.

  11. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    C. Jean Bustard; Kenneth E. Baldrey; Richard Schlager

    2000-04-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. Preliminary testing has identified a class of common deliquescent salts that effectively control flyash resistivity on a variety of coals. A method to evaluate cohesive properties of flyash in the laboratory has been selected and construction of an electrostatic tensiometer test fixture is underway. Preliminary selection of a variety of chemicals that will be screened for effect on flyash cohesion has been completed.

  12. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-10-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, progress was made in obtaining an industry partner for a long-term demonstration and in technology transfer activities. Engineering and equipment procurement activities related to the long-term demonstration were also completed.

  13. Retrofit costs for lime/limestone FGD and lime spray drying at coal-fired utility boilers

    SciTech Connect

    Emmel, T.E.; Jones, J.W.

    1990-01-01

    The paper gives results of a research program the objective of which was to significantly improve engineering cost estimates currently being used to evaluate the economic effects of applying SO2 controls to existing coal-fired utility boilers. The costs of retrofitting conventional lime/limestone wet flue gas desulfurization (L/LS FGD) and lime spray drying (LSD) FGD at 100-200 coal-fired power plants are being estimated under this program. The retrofit capital cost estimating procedures used for L/LS FGD and LSD FGD make two cost adjustments to current procedures used to estimate FGD costs: cost adders (for items not normally included in FGD system costs; e.g., demolition and relocation of existing facilities) and cost multipliers (to adjust capital costs for site access, congestion, and underground obstructions).

  14. Use of additives to facilitate on-load cleaning of utility boilers. Final report

    SciTech Connect

    Hazard, H.R.; Krause, H.H.; Sekercioglu, I.

    1983-11-01

    The objectives of this research are to explore the use of coal additives for reducing the strength of sintered ash deposits on boiler furnace walls, thus improving effectiveness of wall blowers in removing ash and slag deposits, and to identify the mechanisms contributing to their effectiveness. The research approach was to prepare sintered, cylindrical pellets of coal ash and measure their compressive strength. Magnesia, silica, calcia, and dolomite, in particle sizes of 2, 10, and 50 microns were mixed with fine fly ash at a concentration of one percent by weight and sintered at temperatures of 1600, 1800, and 2000/sup 0/F. It was found that silica and magnesia additives reduced sintering strength of three types of coal ash significantly. Study of microstructure of sintered specimens led to the conclusion that the additives had reacted with volatile species. Magnesia reacted with species of silica, phosphorus, and sulfur; silica reacted with species of alkali metal and iron. It appears probable that these volatile species deposit on all ash particles, changing thier surface properties and promoting sintering reactions. These results are promising, in that they show that additives, even in very small amounts, can cause a significant reduction in ash sintering strength. The possibility that the surface modification of ash particles by small quantities of volatile species may contribute to sintering suggests that correspondingly small quantities of additives may have significant effects.

  15. Development of advanced NO sub x control concepts for coal-fired utility boilers

    SciTech Connect

    Evans, A.; Newhall, J.; England, G.; Seeker, W.R.

    1992-06-23

    CombiNO{sub x} is a NO{sub x} reduction process which incorporates three different NO{sub x} control technologies: reburning, selective non-catalytic reduction (SNCR), and methanol injection. Gas reburning is a widely used technology that has been proven to reduce NO{sub x} up to 60% on full-scale applications. The specific goals of the CombiNO{sub x} project are: 70% NO{sub x} reduction at 20% of the cost of selective catalytic reduction; NO{sub x} levels at the stack of 60 ppm for ozone non-attainment areas; Demonstrate coal reburning; Identify all undesirable by-products of the process and their controlling parameters; Demonstrate 95% N0{sub 2} removal in a wet scrubber. Before integrating all three of CombiNO{sub x}'s technologies into a combined process, it is imperative that the chemistry of each individual process is well understood. Pilot-scale SNCR tests and the corresponding computer modeling were studied in detail and discussed in the previous quarterly report. This quarterly report will present the results obtained during the pilot-scale advanced reburning tests performed on EER's Boiler Simulation Facility (BSF). Since methanol injection is a relatively new NO{sub x} control technology, laboratory-scale tests were performed to better understand the conditions at which methanol is most effective. The experimental set-up and results from these tests will be discussed.

  16. Development of advanced NO[sub x] control concepts for coal-fired utility boilers

    SciTech Connect

    Evans, A.; Pont, J.N.; England, G.; Seeker, W.R.

    1993-03-04

    The complete CombiNO[sub x], process has now been demonstrated at a level that is believed to be representative of a full-scale boiler in terms of mixing capabilities. A summary of the results is displayedin Figure 5-1. While firing Illinois Coal on the Reburn Tower, Advanced Reburning was capable of reducing NO[sub x], by 83 percent. The injection of methanol oxidized 50--58 percent of the existing NO to N0[sub 2]. Assuming that 85 percent of the newly formed N0[sub 2] can be scrubbed in a liquor modified wet-limestone scrubber, the CombiNO[sub x], process has been shown capable of reducing NO[sub 2], by 90--91 percent in a large pilot-scale coal-fired furnace. There is still uncertainty regarding the fate of the N0[sub 2] formed with methanol injection. Tests should be conducted to determine whether the reconversion is thermodynamic or catalytic, and what steps can be taken (such as quench rate) to prevent it from happening.

  17. Low NO{sub x} burner retrofits to 240 MW, 300 MW and 400 MW oil/gas fired utility boilers; Final performance results and lessons learned

    SciTech Connect

    Kuretski, J.J. Jr.; Price, J.V.; Schindler, E.S.; Guarco, J.P.

    1996-12-31

    Low NO{sub x} burners (LNBs) and new windbox baffles were retrofitted to eight residual oil/gas fired boilers totaling 2,680 MW of generating capacity in the Florida Power and Light Co. (FPL) system. These TODD Combustion designed LNBs were installed, from 1992 to 1995, to comply with a NO{sub x} Reasonably Available Control Technology (R.A.C.T.) determination associated with a moderate ozone non-attainment area in south Florida. LNBs were the primary means of NO{sub x} emission rate reduction, with an objective to achieve the maximum NO{sub x} reduction possible through burner hardware changes. Accordingly, the full focus of the project was on the capabilities of state-of-the-art LNB technology. These LNB retrofits were deemed successful based on the significant NO{sub x} reductions that were achieved. FPL`s contract requirements included consideration of unit performance and boiler component life impacts in addition to the traditional emission parameter guarantees. In striving to simultaneously meet all contract requirements, various burner design adjustments were implemented. As the project progressed, much was learned about LNBs and their effects on utility boilers as well as the effects of boiler equipment design and boiler conditions on NO{sub x} emission rates.

  18. Boiler control systems engineering

    SciTech Connect

    Gilman, J.

    2005-07-01

    The book provides in-depth coverage on how to safely and reliably control the firing of a boiler. Regardless of the capacity or fuel, certain fundamental control systems are required for boiler control. Large utility systems are more complex due to the number of burners and the overall capacity and equipment. This book covers engineering details on control systems and provides specific examples of boiler control including configuration and tuning. References to requirements are based on the 2004 NFPA 85 along with other ISA standards. Detailed chapters cover: Boiler fundamentals including piping and instrument diagrams (P&IDs) and a design basis checklist; Control of boilers, from strategies and bumpless transfer to interlock circuitry and final control elements; Furnace draft; Feedwater; Coal-fired boilers; Fuel and air control; Steam temperature; Burner management systems; Environment; and Control valve sizing. 2 apps.

  19. Configuring the EPRI plant monitoring workstation for boiler section cleanliness at Texas Utilities`s Martin Lake Plant

    SciTech Connect

    Cona, C.; Ulvog, P.

    1995-06-01

    T.U. Electric`s Martin Lake plant has a history of boiler slagging which is characteristic of the Texas lignite used as fuel. Using the capabilities of EPRI`s Plant Monitoring Workstation (PMW) and enhanced performance monitoring instrumentation, Martin Lake has developed an on-line boiler cleanliness model that can be used to manage sootblowing. Testing of the model has been very positive, showing good correlation between blowers operated and cleanliness obtained. potential applications of this model are for (1) testing the effectiveness of revised combustion strategies and (2) development of an automatic sootblowing system. These two areas could result in heat rate improvements. This paper discusses how the PMW models were configured to represent Martin Lake`s boilers and the results of on-line tests. Critical to this technique is the calculation of boiler gas flow. A somewhat unique feature of Martin Lake`s model is the calculation of boiler gas flow based on the induction draft (ID) fan horsepower. Most boiler gas flow calculations are based on stack gas flow which would have been inaccurate because of the wet scrubbers and stack gas reheat on this unit. Using the ID fan horsepower to derive boiler gas flow has application in boiler efficiency calculations as well.

  20. CONTROL OF MERCURY EMISSIONS FROM COAL-FIRED ELECTRIC UTILITY BOILERS: INTERIM REPORT

    EPA Science Inventory

    The report provides additional information on mercury (Hg) emissions control following the release of "Study of Hazardous Air Pollutant Emissions from Electric Utility Steam Generating Units--Final Report to Congress" in February 1998. Chapters 1-3 describe EPA's December 2000 de...

  1. IAPCS: A COMPUTER MODEL THAT EVALUATES POLLUTION CONTROL SYSTEMS FOR UTILITY BOILERS

    EPA Science Inventory

    The IAPCS model, developed by U.S. EPA`s Air and Energy Engineering Research Laboratory and made available to the public through the National Technical Information Service, can be used by utility companies, architectural and engineering companies, and regulatory agencies at all l...

  2. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-05-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During the fourth reporting quarter, laboratory-screening tests of more than 20 potential additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of flyash cohesivity. Resistivity was measured for each screening test with a new multi-cell laboratory flyash resistivity furnace constructed for this project. An initial field trial of three additive formulations was also conducted at the City of Ames, Iowa Municipal Power Plant.

  3. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2002-05-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, performance testing of flue gas conditioning was underway at the PacifiCorp Jim Bridger Power Plant. The product tested, ADA-43, was a combination resistivity modifier with cohesivity polymers. This represents the first long-term full-scale testing of this class of products. Modifications to the flue gas conditioning system at Jim Bridger, including development of alternate injection lances, was also undertaken to improve chemical spray distribution and to avoid spray deposition to duct interior surfaces. Also in this quarter, a firm commitment was received for another long-term test of the cohesivity additives. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Ammonia conditioning is employed here on one unit, but there is interest in liquid cohesivity additives as a safer alternative.

  4. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-09-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, further laboratory-screening tests of additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of fly ash cohesivity. Resistivity was measured for each screening test with a multi-cell laboratory fly ash resistivity furnace constructed for this project. Also during this quarter chemical formulation testing was undertaken to identify stable and compatible resistivity/cohesivity liquid products.

  5. Development of advanced NO{sub x} control concepts for coal-fired utility boilers. Final report

    SciTech Connect

    Evans, A.; Pont, J.; England, G.

    1993-09-01

    Control of emissions of nitrogen oxides (NO{sub x}) from fossil-fuel fired combustion systems has become increasingly important over the past twenty years due to their role in the formation of acid rain and photochemical oxidant or smog. High levels of NO{sub x} from coal-fired utility boilers are typically only achievable with expensive post-combustion technologies employing catalyst beds. Energy and Environmental Research has developed a hybrid technology capable of achieving high levels of NO{sub x}, reduction at costs significantly below those of catalytic technologies. This process has been named CombiNO{sub x}. The CombiNO{sub x} process consists of three NO{sub x} control technologies-reburning, Selective Non-Catalytic Reduction (SNCR), and NO{sub 2} Scrubbing-which have been integrated and optimized in a manner which takes advantage of the chemical reactions involved in each process to achieve overall NO{sub x} reductions greater than 90 percent. The specific goal is to demonstrate 70 percent NO{sub x} reduction at 20 percent of the cost of Selective Catalytic Reduction (SCR). A secondary goal was to achieve stack emissions comparable to those downstream of an SCR system at 50 percent of the cost of SCR. In addition, sufficient process information was to be gathered to minimize the risk associated with a full-scale demonstration.

  6. Co-firing of RDF and coal in a cyclone utility boiler

    SciTech Connect

    Gunzelman, C.P.

    1985-08-01

    A joint project of the Baltimore Gas and Electric Co., the Maryland Environmental Service, and Baltimore County to find a long-term solution to the solid waste problem tested refuse-derived fuel (RDF) at one generating station. Residential solid wastes are processed to remove ferrous metals, glass, and other incombustibles. The residue, with a heating value of about 6000 Btu/lb., is compressed into a tractor trailer for transport to unit two of the C. P. Crane station, where it is fluffed up and blown into each of the unit's four cyclone furnaces. Flyash is collected in a baghouse, and slag is tapped out the furnace bottom. The utility buys RDF at a 20% discount to the cost of coal, and passes the savings to customers through a fuel rate adjustment. Potential problems of clinker formation will be closely watched. 3 references, 4 figures.

  7. Utilization of coal-water fuels in fire-tube boilers. Final report, October 1990--August 1994

    SciTech Connect

    Sommer, T.; Melick, T.; Morrison, D.

    1994-12-31

    The objective of this DOE sponsored project was to successfully fire coal-water slurry in a fire-tube boiler that was designed for oil/gas firing and establish a data base that will be relevant to a large number of existing installations. Firing slurry in a fire-tube configuration is a very demanding application because of the extremely high heat release rates and the correspondingly low furnace volume where combustion can be completed. Recognizing that combustion efficiency is the major obstacle when firing slurry in a fire-tube boiler, the program was focused on innovative approaches for improving carbon burnout without major modifications to the boiler. The boiler system was successfully designed and operated to fire coal-water slurry for extended periods of time with few slurry related operational problems. The host facility was a 3.8 million Btu/hr Cleaver-Brooks fire-tube boiler located on the University of Alabama Campus. A slurry atomizer was designed that provided outstanding atomization and was not susceptible to pluggage. The boiler was operated for over 1000 hours and 12 shipments of slurry were delivered. The new equipment engineered for the coal-water slurry system consisted of the following: combustion air and slurry heaters; cyclone; baghouse; fly ash reinjection system; new control system; air compressor; CWS/gas burner and gas valve train; and storage tank and slurry handling system.

  8. Combustion characteristics and NO formation for biomass blends in a 35-ton-per-hour travelling grate utility boiler.

    PubMed

    Li, Zhengqi; Zhao, Wei; Li, Ruiyang; Wang, Zhenwang; Li, Yuan; Zhao, Guangbo

    2009-04-01

    Measurements were taken for a 35-ton-per-hour biomass-fired travelling grate boiler. Local mean concentrations of O(2), CO, SO(2) and NO gas species and gas temperatures were determined in the region above the grate. For a 28-ton-per-hour load, the mass ratios of biomass fly ash and boiler slag were 42% and 58%, the boiler efficiency was 81.56%, and the concentrations of NO(x) and SO(2) at 6% O(2) were 257 and 84 mg/m(3). For an 18-ton-per-hour load, the fuel burning zone was nearer to the inlet than it was for the 28-ton-per-hour load, and the contents of CO and NO in the fuel burning zone above the grate were lower.

  9. Performance of electrostatic precipitators and fabric filter particulate controls on oil-fired electric utility boilers. Final report

    SciTech Connect

    McRanie, R.D.; Baker, S.S. Jr.

    1995-09-01

    Of the 189 hazardous air pollutants (HAPs) listed in Title III of the 1990 Clean Air Act Amendments, 11 are metals commonly found in particulate emissions from oil-fired boilers. In light of the potential future need for additional control of particulate emissions from oil-fired units, a white paper was prepared documenting the extent of particulate and HAPs emissions and the state-of-the-art in the use of electrostatic precipitator (ESP) and fabric filter (FF) technologies to control their emissions from oil-fired boilers. The white paper is based on EPRI research on particulate emissions from oil-fired boilers and a survey of ESP and FF manufacturers. The EPRI ESPM{trademark} performance model was used to estimate the particulate control effectiveness of oil-fired ESPs. The white paper describes the characteristics of oil ash, summarizes particulate and HAPs emission rates for oil-fired boilers, and projects the particulate and HAPs removal effectiveness for baghouses and different sized ESPs. Information on oil-fired ESP operation and maintenance requirements and overall costs is included.

  10. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment... 1 or Cell Burner Boilers Table 1—Phase I Tangentially Fired Units State Plant Unit Operator ALABAMA... Vertically fired boiler. 2 Arch-fired boiler. Table 3—Phase I Cell Burner Technology Units State Plant...

  11. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment... 1 or Cell Burner Boilers Table 1—Phase I Tangentially Fired Units State Plant Unit Operator ALABAMA... Vertically fired boiler. 2 Arch-fired boiler. Table 3—Phase I Cell Burner Technology Units State Plant...

  12. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment... 1 or Cell Burner Boilers Table 1—Phase I Tangentially Fired Units State Plant Unit Operator ALABAMA... Vertically fired boiler. 2 Arch-fired boiler. Table 3—Phase I Cell Burner Technology Units State Plant...

  13. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment... 1 or Cell Burner Boilers Table 1—Phase I Tangentially Fired Units State Plant Unit Operator ALABAMA... Vertically fired boiler. 2 Arch-fired boiler. Table 3—Phase I Cell Burner Technology Units State Plant...

  14. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment... 1 or Cell Burner Boilers Table 1—Phase I Tangentially Fired Units State Plant Unit Operator ALABAMA... Vertically fired boiler. 2 Arch-fired boiler. Table 3—Phase I Cell Burner Technology Units State Plant...

  15. Improving combustion characteristics and NO(x) emissions of a down-fired 350 MW(e) utility boiler with multiple injection and multiple staging.

    PubMed

    Kuang, Min; Li, Zhengqi; Xu, Shantian; Zhu, Qunyi

    2011-04-15

    Within a Mitsui Babcock Energy Limited down-fired pulverized-coal 350 MW(e) utility boiler, in situ experiments were performed, with measurements taken of gas temperatures in the burner and near the right-wall regions, and of gas concentrations (O(2) and NO) from the near-wall region. Large combustion differences between zones near the front and rear walls and particularly high NO(x) emissions were found in the boiler. With focus on minimizing these problems, a new technology based on multiple-injection and multiple-staging has been developed. Combustion improvements and NO(x) reductions were validated by investigating three aspects. First, numerical simulations of the pulverized-coal combustion process and NO(x) emissions were compared in both the original and new technologies. Good agreement was found between simulations and in situ measurements with the original technology. Second, with the new technology, gas temperature and concentration distributions were found to be symmetric near the front and rear walls. A relatively low-temperature and high-oxygen-concentration zone formed in the near-wall region that helps mitigate slagging in the lower furnace. Third, NO(x) emissions were found to have decreased by as much as 50%, yielding a slight decrease in the levels of unburnt carbon in the fly ash.

  16. Variations of emission characterization of PAHs emitted from different utility boilers of coal-fired power plants and risk assessment related to atmospheric PAHs.

    PubMed

    Wang, Ruwei; Liu, Guijian; Zhang, Jiamei

    2015-12-15

    Coal-fired power plants (CFPPs) represent important source of atmospheric PAHs, however, their emission characterization are still largely unknown. In this work, the concentration, distribution and gas-particle partitioning of PM10- and gas-phase PAHs in flue gas emitted from different coal-fired utility boilers were investigated. Moreover, concentration and distribution in airborne PAHs from different functional areas of power plants were studied. People's inhalatory and dermal exposures to airborne PAHs at these sites were estimated and their resultant lung cancer and skin cancer risks were assessed. Results indicated that the boiler capacity and operation conditions have significant effect on PAH concentrations in both PM10 and gas phases due to the variation of combustion efficiency, whereas they take neglected effect on PAH distributions. The wet flue gas desulphurization (WFGD) takes significant effect on the scavenging of PAH in both PM10 and gas phases, higher scavenging efficiency were found for less volatile PAHs. PAH partitioning is dominated by absorption into organic matter and accompanied by adsorption onto PM10 surface. In addition, different partitioning mechanism is observed for individual PAHs, which is assumed arising from their chemical affinity and vapor pressure. Risk assessment indicates that both inhalation and dermal contact greatly contribute to the cancer risk for CFPP workers and nearby residents. People working in workshop are exposed to greater inhalation and dermal exposure risk than people living in nearby vicinity and working office. PMID:26298851

  17. Comprehensive assessment of the specific compounds present in combustion processes. Volume 4. National estimates of emission of specific compounds from coal fired utility boiler plants. Final report

    SciTech Connect

    Lucas, R.M.; Kircher, G.W.

    1985-08-01

    Specimens were acquired from influents and effluents from seven coal-fired utility boilers. The specimens were chemically analyzed for toxic compounds in the polycyclic organic matter group. The specific target compounds were polychlorinated dibenzo(p)-dioxins (PCDDs), dibenzofurans (PCDFs), biphenyls (PCBs), selected polynuclear aromatic hydrocarbons (PAHs) and selected phthalates. Twelve PAH compounds and six phthalate compounds were included among the targetted compounds. Naphthalene was the most prevalent PAH compound detected. It was found in the flue gas emissions from all seven facilities. Other PAHs were also detected in the coal at all seven facilities but were only rarely detected in the other media. No PCDDs or PCDFs were detected in any of the acquired specimens. PCBs were only detected in one other media, the influent combustion air.

  18. EVALUATION OF INTERNALLY STAGED COAL BURNERS AND SORBENT JET AERODYNAMICS FOR COMBINED SO2/NOX CONTROL IN UTILITY BOILERS; VOLUME 2. TESTING IN A 100 MILLION BTU/HR EXPERIMENTAL FURNACE

    EPA Science Inventory

    The report givesresults of100 million Btu/hr (29 MWt) experimental furnace to explore methods for achieving effective S02 removal in a coalfired utility boiler using calcium-based sorbents, through appropriate selection of injection location and injector design/operating paramete...

  19. Integrating low-NO{sub x} burners, overfire air, and selective non-catalytic reduction on a utility coal-fired boiler

    SciTech Connect

    Hunt, T.; Muzio, L.; Smith, R.

    1995-05-01

    Public Service Company of Colorado (PSCo), in cooperation with the US Department of Energy (DOE) and the Electric Power Research Institute (EPRI), is testing the Integrated Dry NO{sub x}/SO{sub 2} Emissions Control system. This system combines low-NO{sub x} burners, overfire air, selective non-catalytic reduction (SNCR), and dry sorbent injection with humidification to reduce by up to 70% both NO{sub x} and SO{sub 2} emissions from a 100 MW coal-fired utility boiler. The project is being conducted at PSCo`s Arapahoe Unit 4 located in Denver, Colorado as part of the DOE`s Clean Coal Technology Round 3 program. The urea-based SNCR system, supplied by Noell, Inc., was installed in late 1991 and was tested with the unmodified boiler in 1992. At full load, it reduced NO{sub x} emissions by about 35% with an associated ammonia slip limit of 10 ppm. Babcock & Wilcox XLS{reg_sign} burners and a dual-zone overfire air system were retrofit to the top-fired boiler in mid-1992 and demonstrated a NO{sub x} reduction of nearly 70% across the load range. Integrated testing of the combustion modifications and the SNCR system were conducted in 1993 and showed that the SNCR system could reduce NO{sub x} emissions by an additional 45% while maintaining 10 ppm of ammonia slip limit at full load. Lower than expect4ed flue-gas temperatures caused low-load operation to be less effective than at high loads. NO{sub x} reduction decreased to as low as 11% at 60 MWe at an ammonia slip limit of 10 ppm. An ammonia conversion system was installed to improve performance at low loads. Other improvements to increase NO{sub x} removal at low-loads are planned. The combined system of combustion modifications and SNCR reduced NO{sub x} emissions by over 80% from the original full-load baseline. 11 figs.

  20. Development of advanced NO{sub x} control concepts for coal-fired utility boiler. Quarterly technical progress report No. 7, April 1, 1992--June 30, 1992

    SciTech Connect

    Evans, A.; Pont, J.N.; England, G.; Seeker, W.R.

    1993-02-11

    Hybrid technologies for the reduction of NO{sub x} emissions from coal-fired utility boilers have shown the potential to offer greater levels of NO{sub x} control than the sum of the individual technologies, leading to more cost effective emissions control strategies. Energy and Environmental Research Corporation (EER) has developed a hybrid NO{sub x} control strategy involving two proprietary concepts which has the potential to meet the US Department of Energy`s NO{sub x} reduction goal at a significant reduction in cost compared to existing technology. The process has been named CombiNO{sub x}. CombiNO{sub x} is an integration of three technologies: modified reburning, promoted selective noncatalytic reduction (SNCR) and methanol injection. These technologies are combined to achieve high levels of NO{sub x} emission reduction from coal-fired power plants equipped with S0{sub x} scrubbers. The first two steps, modified reburning and promoted SNCR are linked. It has been shown that performance of the SNCR agent is dependent upon local oxidation of CO. Reburning is used to generate the optimum amount of CO to promote the SNCR agent. Approximately 10 percent reburning is required, this represents half of that required for conventional reburning. If the reburn fuel is natural gas, the combination of reburning and SNCR may result in a significant cost savings over conventional reburning. The third step, injection of methanol into the flue gas, is used to oxidize NO to N0{sub 2} which may subsequently be removed in a wet scrubber. Pilot-scale tests performed at EER`s 1 MMBtu/hr Boiler Simulation Facility (BSF) have demonstrated NO{sub x} reductions up to 92%. The program`s next phase entails process scale-up to a 10 MMBtu/hr furnace also located at EER`s Santa Anna test site.

  1. Development of advanced NO{sub x} control concepts for coal-fired utility boilers. Quarterly technical progress report No. 3, April 1--June 30, 1991

    SciTech Connect

    Newhall, J.; England, G.; Seeker, W.R.

    1992-01-16

    Hybrid technologies for reduction of NO{sub x} emissions from coal fired utility boilers may offer greater levels of NO{sub x} control than the sum of the individual technologies, leading to more cost effective emissions control strategies. CombiNO{sub x} is an integration of modified reburning, promoted selective non-catalytic reduction (SNCR) and methanol injection to reduce NO{sub x} emissions from coal fired flue gas. The first two steps, modified reburning and promoted SNCR are linked. It was shown previously that oxidation of CO in the presence of a SNCR agent enhances the NO reduction performance. Less reburning than is typically done is required to generate the optimum amount of CO to promote the SNCR agent. If the reburn fuel is natural gas this may result in a significant cost savings over typical reburning. Injection of methanol into the flue gas has been shown at laboratory scale to convert NO to NO{sub 2} which may subsequently be removed in a wet scrubber. The overall objective of this program is to demonstrate the effectiveness of the CombiNOx process at a large enough scale and over a sufficiently broad range of conditions to provide all of the information needed to conduct a full-scale demonstration in a coal fired utility boiler. The specific technical goals of this program are: 70% NO{sub x} reduction at 20% of the cost of selective catalytic reduction; NO{sub x} levels at the stack of 60 ppm for ozone non-attainment areas; demonstrate coal reburning; identify all undesirable by-products of the process and their controlling parameters; demonstrate 95% NO{sub 2} removal in a wet scrubber. During this reporting period, experimental work was initiated at both the laboratory and pilot scale in the Fundamental Studies phase of the program. The laboratory scale work focused on determining whether or not the NO{sub 2} formed by the methanol injection step can be removed in an SO{sub 2} scrubber.

  2. Reducing NOx Emissions for a 600 MWe Down-Fired Pulverized-Coal Utility Boiler by Applying a Novel Combustion System.

    PubMed

    Ma, Lun; Fang, Qingyan; Lv, Dangzhen; Zhang, Cheng; Chen, Yiping; Chen, Gang; Duan, Xuenong; Wang, Xihuan

    2015-11-01

    A novel combustion system was applied to a 600 MWe Foster Wheeler (FW) down-fired pulverized-coal utility boiler to solve high NOx emissions, without causing an obvious increase in the carbon content of fly ash. The unit included moving fuel-lean nozzles from the arches to the front/rear walls and rearranging staged air as well as introducing separated overfire air (SOFA). Numerical simulations were carried out under the original and novel combustion systems to evaluate the performance of combustion and NOx emissions in the furnace. The simulated results were found to be in good agreement with the in situ measurements. The novel combustion system enlarged the recirculation zones below the arches, thereby strengthening the combustion stability considerably. The coal/air downward penetration depth was markedly extended, and the pulverized-coal travel path in the lower furnace significantly increased, which contributed to the burnout degree. The introduction of SOFA resulted in a low-oxygen and strong-reducing atmosphere in the lower furnace region to reduce NOx emissions evidently. The industrial measurements showed that NOx emissions at full load decreased significantly by 50%, from 1501 mg/m3 (O2 at 6%) to 751 mg/m3 (O2 at 6%). The carbon content in the fly ash increased only slightly, from 4.13 to 4.30%. PMID:26452156

  3. Reducing NOx Emissions for a 600 MWe Down-Fired Pulverized-Coal Utility Boiler by Applying a Novel Combustion System.

    PubMed

    Ma, Lun; Fang, Qingyan; Lv, Dangzhen; Zhang, Cheng; Chen, Yiping; Chen, Gang; Duan, Xuenong; Wang, Xihuan

    2015-11-01

    A novel combustion system was applied to a 600 MWe Foster Wheeler (FW) down-fired pulverized-coal utility boiler to solve high NOx emissions, without causing an obvious increase in the carbon content of fly ash. The unit included moving fuel-lean nozzles from the arches to the front/rear walls and rearranging staged air as well as introducing separated overfire air (SOFA). Numerical simulations were carried out under the original and novel combustion systems to evaluate the performance of combustion and NOx emissions in the furnace. The simulated results were found to be in good agreement with the in situ measurements. The novel combustion system enlarged the recirculation zones below the arches, thereby strengthening the combustion stability considerably. The coal/air downward penetration depth was markedly extended, and the pulverized-coal travel path in the lower furnace significantly increased, which contributed to the burnout degree. The introduction of SOFA resulted in a low-oxygen and strong-reducing atmosphere in the lower furnace region to reduce NOx emissions evidently. The industrial measurements showed that NOx emissions at full load decreased significantly by 50%, from 1501 mg/m3 (O2 at 6%) to 751 mg/m3 (O2 at 6%). The carbon content in the fly ash increased only slightly, from 4.13 to 4.30%.

  4. Commercial design development of amine enhanced fuel lean gas reburn (AEFLGR{trademark}) for NOx reduction in electric utility power boilers

    SciTech Connect

    Comparato, J.R.; Michels, W.F.; Xu, H.

    2000-07-01

    Amine enhanced Fuel Lean Gas REburn (AEFLGR{trademark}) offers a highly cost effective, easily retrofitted technology for NOx Reduction. A commercial installation was recently started on two 320 MW electric utility boilers firing bituminous coal. NOx reductions of 60% were achieved from baselines of approximately 1 lb/10{sup 6} Btu. In a recent test program on a 605 MW unit firing Powder River Basin coal greater than 55% reduction from a baseline of 0.44 lb/10{sup 6} Btu was demonstrated. Each required tuning to the specific operating conditions of these units. Modeling techniques and injector development provide a basis for the AEFLGR{trademark} design technology. The equipment systems are simple, similar in cost to SNCR systems. Typically the candidate application will have sufficient natural gas capacity, e.g., start-up fuel, to accommodate the gas requirement of 7--10% of total fuel heat input. The amine equipment is essentially an SNCR system. The FLGR{trademark} and SNCR systems when combined in effect double the reduction that can be achieved separately by either process. Consequently, NOx reduction can be greatly increased over that of the separate processes while maintaining a low cost per ton of reduction.

  5. Influence of staged-air on airflow, combustion characteristics and NO(x) emissions of a down-fired pulverized-coal 300 MW(e) utility boiler with direct flow split burners.

    PubMed

    Li, Zhengqi; Kuang, Min; Zhang, Jia; Han, Yunfeng; Zhu, Qunyi; Yang, Lianjie; Kong, Weiguang

    2010-02-01

    Cold airflow experiments were conducted to investigate the aerodynamic field in a small-scale furnace of a down-fired pulverized-coal 300 MW(e) utility boiler arranged with direct flow split burners enriched by cyclones. By increasing the staged-air ratio, a deflected flow field appeared in the lower furnace; larger staged-air ratios produced larger deflections. Industrial-sized experiments on a full-scale boiler were also performed at different staged-air damper openings with measurements taken of gas temperatures in the burner region and near the right-side wall, wall heat fluxes, and gas components (O(2), CO, and NO(x)) in the near-wall region. Combustion was unstable at staged-air damper openings below 30%. For openings of 30% and 40%, late ignition of the pulverized coal developed and large differences arose in gas temperatures and heat fluxes between the regions near the front and rear walls. In conjunction, carbon content in the fly ash was high and boiler efficiency was low with high NO(x) emission above 1200 mg/m(3) (at 6% O(2) dry). For fully open dampers, differences in gas temperatures and heat fluxes, carbon in fly ash and NO(x) emission decreased yielding an increase in boiler efficiency. The optimal setting is fully open staged-air dampers.

  6. 16 CFR Appendix G6 to Part 305 - Boilers (Gas)

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 16 Commercial Practices 1 2014-01-01 2014-01-01 false Boilers (Gas) G6 Appendix G6 to Part 305... RULEâ) Appendix G6 to Part 305—Boilers (Gas) Type Range of annual fuel utilization efficiencies (AFUEs) Low High Gas (Except Steam) Boilers Manufactured Before the Compliance Date of DOE Regional...

  7. 16 CFR Appendix G7 to Part 305 - Boilers (Oil)

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 16 Commercial Practices 1 2014-01-01 2014-01-01 false Boilers (Oil) G7 Appendix G7 to Part 305... RULEâ) Appendix G7 to Part 305—Boilers (Oil) Type Range of annual fuel utilization efficiencies (AFUEs) Low High Oil Boilers Manufactured Before the Compliance Date of DOE Regional Standards for...

  8. 16 CFR Appendix G8 to Part 305 - Boilers (Electric)

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 16 Commercial Practices 1 2014-01-01 2014-01-01 false Boilers (Electric) G8 Appendix G8 to Part... LABELING RULEâ) Appendix G8 to Part 305—Boilers (Electric) Type Range of annual fuel utilization efficiencies (AFUEs) Low High Electric Boilers 100 100...

  9. Fluidized bed combustion offers replacement option for old boilers

    SciTech Connect

    1997-01-01

    As emission standards begin to tighten and existing boilers grow older, electric utilities are searching for cost-effective and environmentally sound replacements for aging boilers. In the past few years, fluidized bed combustion (FBC) has emerged as a viable replacement option for old, conventional boilers. The results of three case studies involving conversion of existing boilers to FBC are discussed in this paper. 1 ref., 3 tabs.

  10. 40 CFR 63.11195 - Are any boilers not subject to this subpart?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... development. This exemption does not include boilers that solely or primarily provide steam (or heat) to a... the steam (or heat) generated from the boiler during research and development, however, the boiler... defined in this subpart. (j) Electric boilers as defined in this subpart. (k) An electric utility...

  11. 40 CFR 63.11195 - Are any boilers not subject to this subpart?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... development. This exemption does not include boilers that solely or primarily provide steam (or heat) to a... the steam (or heat) generated from the boiler during research and development, however, the boiler... defined in this subpart. (j) Electric boilers as defined in this subpart. (k) An electric utility...

  12. Exploiting the On-Campus Boiler House.

    ERIC Educational Resources Information Center

    Woods, Donald R.; And Others

    1986-01-01

    Shows how a university utility building ("boiler house") is used in a chemical engineering course for computer simulations, mathematical modeling and process problem exercises. Student projects involving the facility are also discussed. (JN)

  13. Influence of the overfire air ratio on the NO(x) emission and combustion characteristics of a down-fired 300-MW(e) utility boiler.

    PubMed

    Ren, Feng; Li, Zhengqi; Chen, Zhichao; Fan, Subo; Liu, Guangkui

    2010-08-15

    Down-fired boilers used to burn low-volatile coals have high NO(x) emissions. To find a way of solving this problem, an overfire air (OFA) system was introduced on a 300 MW(e) down-fired boiler. Full-scale experiments were performed on this retrofitted boiler to explore the influence of the OFA ratio (the mass flux ratio of OFA to the total combustion air) on the combustion and NO(x) emission characteristics in the furnace. Measurements were taken of gas temperature distributions along the primary air and coal mixture flows, average gas temperatures along the furnace height, concentrations of gases such as O(2), CO, and NO(x) in the near-wall region and carbon content in the fly ash. Data were compared for five different OFA ratios. The results show that as the OFA ratio increases from 12% to 35%, the NO(x) emission decreases from 1308 to 966 mg/Nm(3) (at 6% O(2) dry) and the carbon content in the fly ash increases from 6.53% to 15.86%. Considering both the environmental and economic effect, 25% was chosen as the optimized OFA ratio.

  14. Reducing minimum air flow at low boiler loads

    SciTech Connect

    McDonald, B.L.; Lange, H.B.; Brown, R.L.

    1997-09-01

    One aspect of boiler operation that impairs performance at low loads is the practice of maintaining the flow of air to the boiler at or above 25% of the full-load air flow even though the boiler load may be reduced well below 25%. This is done in accordance with National Fire Protection Association (NFPA) Standard 8502, a guideline which boiler insurers generally require. The intent of the minimum air flow rate guideline is to reduce the likelihood of a boiler explosion being caused by an unexpected accumulation of unburned fuel in the boiler, by maintaining a minimum purge rate through the boiler. Operation at high excess air reduces boiler efficiency, increases NO{sub x} emissions and, in some cases, negatively impacts flame stability. Under a contract with EPRI, Carnot is currently engaged in a program aimed at more fully establishing the economics of and technical basis for safe reduced air flow operation at low boiler loads and developing guidelines for its implementation on any boiler. In Phase 1 of this program, discussions were initiated with the NFPA, and detailed boiler combustion and heat-transfer analyses were combined with cost models to quantify the benefits and costs of reduced air flow operation on a wide variety of boilers. The cost/benefit analysis investigated gas- and/or oil-fired boilers including tangential, wall and opposed-fired designs. Phase 2 of the program is to consist of a series of demonstrations of reduced air flow operation on working utility boilers. These demonstrations are to cover gas, oil and coal fuels and the major boiler design types.

  15. Evaluating boiler efficiency

    SciTech Connect

    Coerper, P. )

    1995-01-09

    The packaged boiler continues to be one of the most cost-effective ways to generate steam and hot water. Selecting the right boiler equipment, however, requires a thorough evaluation according to several criteria: reviewing boiler types; comparing features and benefits; determining maintenance requirements; and determining fuel use requirements, also called boiler efficiency. The paper attempts to explain just what efficiency means and what data are used for its calculation. These data include: boiler stack temperature; fuel specification; excess air levels; ambient air temperature and relative humidity; and radiation and convection losses. The bottom line is to examine the five factors used in the efficiency calculation, then work with vendors who can point to projects where the stated efficiencies and stack temperatures are realized. Once a boiler is purchased, it is difficult to reverse the decision. Performing basic research before buying provides the highest efficiency boiler and the maximum return on one's investment.

  16. Low NO{sub x}/SO{sub x} Burner retrofit for utility cyclone boilers. Quarterly technical progress report, January--March 1991

    SciTech Connect

    Not Available

    1991-12-31

    LNS Burner design effort during this period focussed on the analysis of LNS Burner heat transfer, review and approval of fabrication drawings, completion of LNS Burner boiler flow modelling and the continued development of the slag screen model. Balance of plant engineering indude d the finalization of roof and wall details for the Fuel Preparation Building, structural checks associated with installation of equipment in the existing plant, the design of the fire fighting and ventilation systems for the Fuel Preparation Building and the preparation of P&ID`s for the materials handling facilities. Work continued on the preparation of P&ED`s for the fuel oil system and the instrument air and service air systems, the preparation of equipment lists and system descriptions, detailed design documentation for powering and control of major electrical components and preparation of the instrument index. Work on electrical design details for the instrumentation and minor control devices has been started.

  17. Chemical cleaning clears San Miguel's boiler tubes

    SciTech Connect

    Buecker, B.; Wofford, J. ); Magel, R. )

    1994-06-01

    This article describes chemical cleaning of the San Miguel Electric Cooperative (SMEC) boiler, an opposed-fired, natural circulation, reheat unit. At maximum continuous rating, steam flow is 3,054,000 lb/hr at a pressure of 2,925 psig. The superheater and reheater design temperatures are both 1,005 F. Boiler volume is 69,000 gallons. The Unit 1 boiler had not been cleaned since 1980, its original start-up date. Tube sample analyses indicated deposit densities ranging from 12 to 26 grams/ft[sup 2]. Utility boiler tubes will, over time, accumulate an internal layer of iron oxides and other deposits that inhibit flow and heat transfer, even with well-controlled water chemistry. Tube deposits can speed up corrosion, cause tube overheating, and be a precursor to tube failure. Deposits can influence such phenomena as phosphate hideout, and reduce boiler efficiency. For many utility boilers, a periodic cleaning is necessary to remove internal deposits before they can cause serious problems. Regardless of the benefits, chemical cleanings often make plant managers, engineers, and operators anxious because the process has been known to cause equipment damage or extend the length of an outage.

  18. 51. BOILER ROOM. SMALL BOILER ON LEFT OF UNKNOWN MANUFACTURE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    51. BOILER ROOM. SMALL BOILER ON LEFT OF UNKNOWN MANUFACTURE, WITH INDUCTION MOTORS. HARTLEY BOILER, MONTGOMERY, ALABAMA, ON RIGHT. - Prattville Manufacturing Company, Number One, 242 South Court Street, Prattville, Autauga County, AL

  19. 33. BOILER HOUSE FURNACE AND BOILER Close view of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. BOILER HOUSE - FURNACE AND BOILER Close view of the Dorward Engineering Company furnace and boiler which provided steam to the cooking retorts in the adjacent room. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  20. Evaluation of boiler tube deposit weight density methodology

    SciTech Connect

    Esmacher, M.J.; Jeve, J.M.; Laronge, T.M.; Selby, K.A.; Shifler, D.A.

    1997-12-01

    Waterside or steamside deposits within a boiler may be formed in situ because of a chemical reaction (typically oxidation) with the base metal, transport of corrosion products from another part of the system, and/or deposition of impurities in the boiler feedwater. Because boiler deposits or scaling may interfere with efficient operation of the boiler and/or lead to lost revenue from boiler tube failures, periodic cleaning of pertinent boiler components is necessary. One effective tool to determine whether boiler cleaning is required involves deposit removal and quantification from areas in the steam generator where the heaviest and most complex deposits have accumulated. An EPRI report presents chemical cleaning guidelines related to deposit weight results for chemical scraping and solvent removal methods of deposits from fossil-fueled steam-generating boiler tube components. There are three methods for determining specific deposit weight density (DWD) from boiler tube surfaces: (a) mechanical scraping and vibratory tool cleaning method; (b) chemical solvent cleaning method; and (c) glass bead blasting cleaning method. The first two methods are described in ASTM D-3483-83. The third procedure is a more recently developed method that is similar in approach to mechanical scraping but utilizes glass bead blasting. The T-7H-6f Work Group performed a round-robin series of deposit weight density tests on boiler tube samples. There were significant differences between the results obtained from the different methods and from sample to sample when using the same method.

  1. Development of advanced NO{sub x} control concepts for coal-fired utility boilers. Quarterly technical progress report No. 4, July 1, 1991--September 30, 1991

    SciTech Connect

    Evans, A.; Newhall, J.; England, G.; Seeker, W.R.

    1992-06-23

    CombiNO{sub x} is a NO{sub x} reduction process which incorporates three different NO{sub x} control technologies: reburning, selective non-catalytic reduction (SNCR), and methanol injection. Gas reburning is a widely used technology that has been proven to reduce NO{sub x} up to 60% on full-scale applications. The specific goals of the CombiNO{sub x} project are: 70% NO{sub x} reduction at 20% of the cost of selective catalytic reduction; NO{sub x} levels at the stack of 60 ppm for ozone non-attainment areas; Demonstrate coal reburning; Identify all undesirable by-products of the process and their controlling parameters; Demonstrate 95% N0{sub 2} removal in a wet scrubber. Before integrating all three of CombiNO{sub x}`s technologies into a combined process, it is imperative that the chemistry of each individual process is well understood. Pilot-scale SNCR tests and the corresponding computer modeling were studied in detail and discussed in the previous quarterly report. This quarterly report will present the results obtained during the pilot-scale advanced reburning tests performed on EER`s Boiler Simulation Facility (BSF). Since methanol injection is a relatively new NO{sub x} control technology, laboratory-scale tests were performed to better understand the conditions at which methanol is most effective. The experimental set-up and results from these tests will be discussed.

  2. Development of advanced NO{sub x} control concepts for coal-fired utility boilers. Quarterly technical progress report No. 8, July 1, 1992--September 30, 1992

    SciTech Connect

    Evans, A.; Pont, J.N.; England, G.; Seeker, W.R.

    1993-03-04

    The complete CombiNO{sub x}, process has now been demonstrated at a level that is believed to be representative of a full-scale boiler in terms of mixing capabilities. A summary of the results is displayed in Figure 5-1. While firing Illinois Coal on the Reburn Tower, Advanced Reburning was capable of reducing NO{sub x}, by 83 percent. The injection of methanol oxidized 50--58 percent of the existing NO to N0{sub 2}. Assuming that 85 percent of the newly formed N0{sub 2} can be scrubbed in a liquor modified wet-limestone scrubber, the CombiNO{sub x}, process has been shown capable of reducing NO{sub 2}, by 90--91 percent in a large pilot-scale coal-fired furnace. There is still uncertainty regarding the fate of the N0{sub 2} formed with methanol injection. Tests should be conducted to determine whether the reconversion is thermodynamic or catalytic, and what steps can be taken (such as quench rate) to prevent it from happening.

  3. Compartment B3, boiler room; showing boiler facing of boiler #5 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Compartment B-3, boiler room; showing boiler facing of boiler #5 aft to forward from passing room B-25. (030A) - USS Olympia, Penn's Landing, 211 South Columbus Boulevard, Philadelphia, Philadelphia County, PA

  4. Assessment of physical workload in boiler operations.

    PubMed

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions. PMID:22316759

  5. Assessment of physical workload in boiler operations.

    PubMed

    Rodrigues, Valéria Antônia Justino; Braga, Camila Soares; Campos, Julio César Costa; Souza, Amaury Paulo de; Minette, Luciano José; Sensato, Guilherme Luciano; Moraes, Angelo Casali de; Silva, Emília Pio da

    2012-01-01

    The use of boiler wood-fired is fairly common equipment utilized in steam generation for energy production in small industries. The boiler activities are considered dangerous and heavy, mainly due to risks of explosions and the lack of mechanization of the process. This study assessed the burden of physical labor that operators of boilers are subjected during the workday. Assessment of these conditions was carried out through quantitative and qualitative measurements. A heart rate monitor, a wet-bulb globe thermometer (WBGT), a tape-measure and a digital infrared camera were the instruments used to collect the quantitative data. The Nordic Questionnaire and the Painful Areas Diagram were used to relate the health problems of the boiler operator with activity. With study, was concluded that the boiler activity may cause pains in the body of intensity different, muscle fatigue and diseases due to excessive weight and the exposure to heat. The research contributed to improve the boiler operator's workplace and working conditions.

  6. Improving boiler efficiency

    SciTech Connect

    Yost, L.

    1982-06-24

    Boilers and burners are designed to operate most efficiently at, or near, full load. This fact seems to indicate that on/off operation is more efficient; however, standby losses must be considered. This article examines various types of industrial boiler heat losses that reduce efficiency and discusses methods for improving operation.

  7. 68. 1911 BOILER HOUSE LOOKING SOUTH. BOILERS ARE CA. 1945. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    68. 1911 BOILER HOUSE LOOKING SOUTH. BOILERS ARE CA. 1945. SPACE HEATING BOILER S REPLACED ORIGINAL 8 VERTICAL HIGH PRESSURE STEAM POWER BOILERS. THE ORIGINAL SHEET METAL FLUE IS IN THE UPPER CENTER. - Boston Manufacturing Company, 144-190 Moody Street, Waltham, Middlesex County, MA

  8. 39. (Credit JTL) Interior of boiler room looking east; boiler ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    39. (Credit JTL) Interior of boiler room looking east; boiler casing in background, boiler feedwater pumps and feedwater heater in middle ground; hot well on columns in left foreground. Steam lines from boilers to high service engines pass overhead. - McNeil Street Pumping Station, McNeil Street & Cross Bayou, Shreveport, Caddo Parish, LA

  9. Drying Milk With Boiler Exhaust

    NASA Technical Reports Server (NTRS)

    Broussard, M. R.

    1984-01-01

    Considerable energy saved in powdered-milk industry. Only special requirement boiler fired with natural gas or other clean fuel. Boiler flue gas fed to spray drier where it directly contacts product to be dried. Additional heat supplied by auxillary combustor when boiler output is low. Approach adaptable to existing plants with minimal investment because most already equipped with natural-gas-fired boilers.

  10. 29. NORTHWEST VIEW OF BOILER FEEDWATER CHEMICAL REACTION TANKS, WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    29. NORTHWEST VIEW OF BOILER FEEDWATER CHEMICAL REACTION TANKS, WITH FORMER GENERAL OFFICE BUILDING IN BACKGROUND. - U.S. Steel Duquesne Works, Fuel & Utilities Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  11. South and west elevations of Bright Angel boiler house. Red ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    South and west elevations of Bright Angel boiler house. Red Horse log cabin visible in background. - Grand Canyon Village Utilities, Grand Canyon National Park, Grand Canyon Village, Coconino County, AZ

  12. Benchmarking boiler tube failures - Part 1

    SciTech Connect

    Patrick, J.; Oldani, R.; von Behren, D.

    2005-10-01

    Boiler tube failures continue to be the leading cause of downtime for steam power plants. That should not be a surprise; a typical steam generator has miles of tubes that operate at high temperatures and pressures. Are your experiences comparable to those of your peers? Could you learn something from tube-leak benchmarking data that could improve the operation of your plant? The Electric Utility Cost Group (EUCG) recently completed a boiler-tube failure study that is available only to its members. But Power magazine has been given exclusive access to some of the results, published in this article. 4 figs.

  13. Optimal load allocation of multiple fuel boilers.

    PubMed

    Dunn, Alex C; Du, Yan Yi

    2009-04-01

    This paper presents a new methodology for optimally allocating a set of multiple industrial boilers that each simultaneously consumes multiple fuel types. Unlike recent similar approaches in the utility industry that use soft computing techniques, this approach is based on a second-order gradient search method that is easy to implement without any specialized optimization software. The algorithm converges rapidly and the application yields significant savings benefits, up to 3% of the overall operating cost of industrial boiler systems in the examples given and potentially higher in other cases, depending on the plant circumstances. Given today's energy prices, this can yield significant savings benefits to manufacturers that raise steam for plant operations.

  14. 4. INTERIOR, CENTRAL BOILER ROOM, LOWER LEVEL, BOILERS, FROM SOUTHWEST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. INTERIOR, CENTRAL BOILER ROOM, LOWER LEVEL, BOILERS, FROM SOUTHWEST CORNER OF ROOM, LOOKING SOUTHEAST. - Oakland Naval Supply Center, Heating Plant, North of B Street & West of Third Street, Oakland, Alameda County, CA

  15. Interior view of boiler house looking south. Boiler units are ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior view of boiler house looking south. Boiler units are on left. - Burnsville Natural Gas Pumping Station, Saratoga Avenue between Little Kanawha River & C&O Railroad line, Burnsville, Braxton County, WV

  16. 1. EXTERIOR VIEW OF BOILER HOUSE FROM SOUTHWEST. THE BOILER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. EXTERIOR VIEW OF BOILER HOUSE FROM SOUTHWEST. THE BOILER HOUSE WAS USED FOR HEATING THE MILL; HYDRO-ELECTRIC POWER FOR PRODUCTION WAS PURCHASED FROM THE COLUMBUS LIGHT & POWER COMPANY. NORTH END OF 1924 MILL TO RIGHT, c. 1970 WINDOWLESS WEAVE ROOM ADDITION TO LEFT. - Stark Mill, Boiler House, 117 Corinth Road, Hogansville, Troup County, GA

  17. Super Boiler: First Generation, Ultra-High Efficiency Firetube Boiler

    SciTech Connect

    2006-06-01

    This factsheet describes a research project whose goal is to develop and demonstrate a first-generation ultra-high-efficiency, ultra-low emissions, compact gas-fired package boiler (Super Boiler), and formulate a long-range RD&D plan for advanced boiler technology out to the year 2020.

  18. Converting small industrial boilers to burn wood fuels

    NASA Astrophysics Data System (ADS)

    Sarles, R. L.; Rutherfoord, J. P.

    The engineering and economic feasibility of retrofitting two small industrial boilers (32 hp and 52 hp, respectively) for firing green wood fuels is discussed. Subjects covered include fuel requirements and costs; availability, storage, and handling of wood fuels; and designs, specifications, stack emissions, cost estimates, and economic feasibility. The economics of boiler conversion projects are heavily dependent on annual savings in fuel costs. Analyses of variables affecting annual fuel savings determined that the boiler utilization rate and the price of fuel oil had the greatest impact on the economic feasibility of this project.

  19. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    SciTech Connect

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  20. Development and Demonstration of a Biomass Boiler for Food Processing Applications

    SciTech Connect

    2009-02-01

    Burns & McDonnell Engineering Company, in collaboration with Frito-Lay, Inc., Oak Ridge National Laboratory, CPL Systems, Inc., Alpha Boilers, and Kansas State University will demonstrate use of a biomass boiler in the food processing industry. The 60,000 lb/hr innovative biomass boiler system utilizing a combination of wood waste and tire-derived fuel (TDF) waste will offset all natural gas consumption at Frito-Lay's Topeka, Kansas, processing facility.

  1. Clean boiler systems chemically

    SciTech Connect

    Robinson, J.O. )

    1993-04-01

    Internal surfaces of steam generator systems are cleaned to remove contaminants that impair heat transfer and may ultimately cause tube failure. One method of doing so is chemical cleaning. All new steam generators should be chemically cleaned to remove construction contaminants. The degree of cleaning required depends on the initial condition of the boiler and on its operating requirements. This paper discusses: key considerations; pre-operational cleaning; post-operational cleaning; water flushing and steam blowing; alkaline cleaning; and solvent cleaning.

  2. Boiler modeling optimizes sootblowing

    SciTech Connect

    Piboontum, S.J.; Swift, S.M.; Conrad, R.S.

    2005-10-01

    Controlling the cleanliness and limiting the fouling and slagging of heat transfer surfaces are absolutely necessary to optimize boiler performance. The traditional way to clean heat-transfer surfaces is by sootblowing using air, steam, or water at regular intervals. But with the advent of fuel-switching strategies, such as switching to PRB coal to reduce a plant's emissions, the control of heating surface cleanliness has become more problematic for many owners of steam generators. Boiler modeling can help solve that problem. The article describes Babcock & Wilcox's Powerclean modeling system which consists of heating surface models that produce real-time cleanliness indexes. The Heat Transfer Manager (HTM) program is the core of the system, which can be used on any make or model of boiler. A case study is described to show how the system was successfully used at the 1,350 MW Unit 2 of the American Electric Power's Rockport Power Plant in Indiana. The unit fires a blend of eastern bituminous and Powder River Basin coal. 5 figs.

  3. Optimal load allocation of multiple fuel boilers.

    PubMed

    Dunn, Alex C; Du, Yan Yi

    2009-04-01

    This paper presents a new methodology for optimally allocating a set of multiple industrial boilers that each simultaneously consumes multiple fuel types. Unlike recent similar approaches in the utility industry that use soft computing techniques, this approach is based on a second-order gradient search method that is easy to implement without any specialized optimization software. The algorithm converges rapidly and the application yields significant savings benefits, up to 3% of the overall operating cost of industrial boiler systems in the examples given and potentially higher in other cases, depending on the plant circumstances. Given today's energy prices, this can yield significant savings benefits to manufacturers that raise steam for plant operations. PMID:19046585

  4. Super Boiler 2nd Generation Technology for Watertube Boilers

    SciTech Connect

    Mr. David Cygan; Dr. Joseph Rabovitser

    2012-03-31

    This report describes Phase I of a proposed two phase project to develop and demonstrate an advanced industrial watertube boiler system with the capability of reaching 94% (HHV) fuel-to-steam efficiency and emissions below 2 ppmv NOx, 2 ppmv CO, and 1 ppmv VOC on natural gas fuel. The boiler design would have the capability to produce >1500 F, >1500 psig superheated steam, burn multiple fuels, and will be 50% smaller/lighter than currently available watertube boilers of similar capacity. This project is built upon the successful Super Boiler project at GTI. In that project that employed a unique two-staged intercooled combustion system and an innovative heat recovery system to reduce NOx to below 5 ppmv and demonstrated fuel-to-steam efficiency of 94% (HHV). This project was carried out under the leadership of GTI with project partners Cleaver-Brooks, Inc., Nebraska Boiler, a Division of Cleaver-Brooks, and Media and Process Technology Inc., and project advisors Georgia Institute of Technology, Alstom Power Inc., Pacific Northwest National Laboratory and Oak Ridge National Laboratory. Phase I of efforts focused on developing 2nd generation boiler concepts and performance modeling; incorporating multi-fuel (natural gas and oil) capabilities; assessing heat recovery, heat transfer and steam superheating approaches; and developing the overall conceptual engineering boiler design. Based on our analysis, the 2nd generation Industrial Watertube Boiler when developed and commercialized, could potentially save 265 trillion Btu and $1.6 billion in fuel costs across U.S. industry through increased efficiency. Its ultra-clean combustion could eliminate 57,000 tons of NOx, 460,000 tons of CO, and 8.8 million tons of CO2 annually from the atmosphere. Reduction in boiler size will bring cost-effective package boilers into a size range previously dominated by more expensive field-erected boilers, benefiting manufacturers and end users through lower capital costs.

  5. BOILER HOUSE, WITH 1947 BOILER IN LEFT FOREGROUND. SQUARE METAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BOILER HOUSE, WITH 1947 BOILER IN LEFT FOREGROUND. SQUARE METAL WATER TANK IN MIDDLE AND INGERSOLL-RAND RECIPROCATING AIR COMPRESSOR AND ALLIS-CHALMERS 75 HORSE POWER MOTOR IN RIGHT BACKGROUND. VIEW FROM THE NORTHEAST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  6. Interior view of boiler house looking north. Boiler units are ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior view of boiler house looking north. Boiler units are on right. HAER Engineer/Historian Donald C. Jackson on right is interviewing Garry Dobbins concerning operation of the facility. - Burnsville Natural Gas Pumping Station, Saratoga Avenue between Little Kanawha River & C&O Railroad line, Burnsville, Braxton County, WV

  7. Small boiler uses waste coal

    SciTech Connect

    Virr, M.J.

    2009-07-15

    Burning coal waste in small boilers at low emissions poses considerable problem. While larger boiler suppliers have successfully installed designs in the 40 to 80 MW range for some years, the author has been developing small automated fluid bed boiler plants for 25 years that can be applied in the range of 10,000 to 140,000 lbs/hr of steam. Development has centered on the use of an internally circulating fluid bed (CFB) boiler, which will burn waste fuels of most types. The boiler is based on the traditional D-shaped watertable boiler, with a new type of combustion chamber that enables a three-to-one turndown to be achieved. The boilers have all the advantages of low emissions of the large fluid boilers while offering a much lower height incorporated into the package boiler concept. Recent tests with a waste coal that had a high nitrogen content of 1.45% demonstrated a NOx emission below the federal limit of 0.6 lbs/mm Btu. Thus a NOx reduction on the order of 85% can be demonstrate by combustion modification alone. Further reductions can be made by using a selective non-catalytic reduction (SNCR) system and sulfur absorption of up to 90% retention is possible. The article describes the operation of a 30,000 lbs/hr boiler at the Fayette Thermal LLC plant. Spinheat has installed three ICFB boilers at a nursing home and a prison, which has been tested on poor-grade anthracite and bituminous coal. 2 figs.

  8. Comparion of Mercury Emissions Between Circulating Fluidized Bed Boiler and Pulverized Coal Boiler

    NASA Astrophysics Data System (ADS)

    Wang, Y. J.; Duan, Y. F.; Zhao, C. S.

    Mercury emissions between a circulating fluidized bed (CFB) utility boiler and two pulverized coal (PC) boilers equipped with electrostatic precipitators (ESP) were in situ measured and compared. The standard Ontario Hydro Method (OHM) was used to sample the flue gas before and after the ESP. Various mercury speciations such as Hg0, Hg2+ and Hgp in flue gas and total mercury in fly ashes were analyzed. The results showed that the mercury removal rate of the CFB boiler is nearly 100%; the mercury emission in stack is only 0.028 g/h. However, the mercury removal rates of the two PC boilers are 27.56% and 33.59% respectively, the mercury emissions in stack are 0.80 and 51.78 g/h respectively. It concluded that components of the ESP fly ashes especially their unburnt carbons have remarkable influence on mercury capture. Pore configurations of fine fly ash particles have non-ignored impacts on mercury emissions.

  9. Biomass cofiring in full-sized coal-fired boilers

    SciTech Connect

    Plasynski, S.I.; Costello, R.; Hughes, E.; Tillman, D.

    1999-07-01

    Biomass cofiring represents one alternative for reducing greenhouse gas emissions of carbon dioxide from fossil sources. Realizing this opportunity, the Federal Energy Technology Center (FETC), a field site of the Department of Energy (DOE), along with the EPRI, initiated a Program around two-years ago to research the feasibility of coal-fired boilers in cofiring of biomass and other waste-derived fuels. The cooperative agreement between FETC and EPRI includes cofiring at six different electric utility sites and one steam generation site. Boilers include wall-fired, tangential, cyclone, and stokers ranging in size from 15 to 500 MWe. Biomass consisting of wood (usually) and switchgrass (in two cases) will be the fuel, and pulp and plastics may be used in some waste-derived fuels cofiring tests. This paper will focus only on the biomass cofired tests in electric utility boilers.

  10. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  11. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  12. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  13. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  14. 30 CFR 77.413 - Boilers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Boilers. 77.413 Section 77.413 Mineral... Mechanical Equipment § 77.413 Boilers. (a) Boilers shall be equipped with guarded, well-maintained water... the gages shall be kept clean and free of scale and rust. (b) Boilers shall be equipped with...

  15. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2010-10-01 2010-10-01 false Boiler number. 230.47 Section...

  16. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2011-10-01 2011-10-01 false Boiler number. 230.47 Section...

  17. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2012-10-01 2012-10-01 false Boiler number. 230.47 Section...

  18. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2013-10-01 2013-10-01 false Boiler number. 230.47 Section...

  19. 49 CFR 230.47 - Boiler number.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Steam Gauges § 230.47 Boiler number. (a) Generally. The builder's number of the boiler, if known, shall... 49 Transportation 4 2014-10-01 2014-10-01 false Boiler number. 230.47 Section...

  20. Demonstration of coal reburning for cyclone boiler NO{sub x} control. Appendix, Book 1

    SciTech Connect

    Not Available

    1994-06-01

    Based on the industry need for a pilot-scale cyclone boiler simulator, Babcock Wilcox (B&W) designed, fabricated, and installed such a facility at its Alliance Research Center (ARC) in 1985. The project involved conversion of an existing pulverized coal-fired facility to be cyclone-firing capable. Additionally, convective section tube banks were installed in the upper furnace in order to simulate a typical boiler convection pass. The small boiler simulator (SBS) is designed to simulate most fireside aspects of full-size utility boilers such as combustion and flue gas emissions characteristics, fireside deposition, etc. Prior to the design of the pilot-scale cyclone boiler simulator, the various cyclone boiler types were reviewed in order to identify the inherent cyclone boiler design characteristics which are applicable to the majority of these boilers. The cyclone boiler characteristics that were reviewed include NO{sub x} emissions, furnace exit gas temperature (FEGT) carbon loss, and total furnace residence time. Previous pilot-scale cyclone-fired furnace experience identified the following concerns: (1) Operability of a small cyclone furnace (e.g., continuous slag tapping capability). (2) The optimum cyclone(s) configuration for the pilot-scale unit. (3) Compatibility of NO{sub x} levels, carbon burnout, cyclone ash carryover to the convection pass, cyclone temperature, furnace residence time, and FEGT.

  1. Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

    NASA Astrophysics Data System (ADS)

    Yang, Dong

    Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

  2. Characterization of underdeposit corrosion in boiler systems

    SciTech Connect

    Bain, D.I.; Fan, J.C.; Kelly, J.A.

    1995-12-01

    Tube failures in industrial boiler equipment represent a significant cost to manufacturing industries. it is important to investigate the reasons for a tube failure thoroughly. The techniques utilized in failure analysis include metallurgical analysis, physical and microscopic examination, and analysis of surface deposits together with a thorough review of the operation of the piece of equipment in the field. Over the past decade or so, a number of more advanced analytical techniques have come into common use, such as the Scanning Electronic Microscope with Energy Dispersive X-ray (SEM EDAX) which considerably improve their ability to determine the exact composition of surface deposits, providing more insight into the causes of failure.

  3. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2012-10-01 2012-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  4. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2014-10-01 2014-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  5. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2011-10-01 2011-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  6. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2010-10-01 2010-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  7. 46 CFR 61.05-10 - Boilers in service.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... INSPECTIONS Tests and Inspections of Boilers § 61.05-10 Boilers in service. (a) Each boiler, including superheater, reheater, economizer, auxiliary boiler, low-pressure heating boiler, and unfired steam boiler... 46 Shipping 2 2013-10-01 2013-10-01 false Boilers in service. 61.05-10 Section 61.05-10...

  8. Boiler fuel from waste.

    PubMed

    Finch, T A; Lowe, C J

    1986-05-01

    This article describes a unique, self-initiated scheme for the installation of a new boiler at Chorley and District Hospital fueled by waste. The system described is applicable to smaller sites and, since it answers many of the traditional incineration/heat recovery problems, the principle employed is relevant for all sizes of plant. Several Regional Health Authorities have already visited the site and shown a high degree of interest in this pilot project, Terry Finch, the Works Officer, previously worked for Preston Health Authority. He won the Institute of Hospital Engineering's Energy Conservation Competition in 1980. Chris Lowe has worked in hospitals in Chorley for over twelve years and has contributed to many innovative projects throughout that time. PMID:10278901

  9. Predictions of boiler performance when firing fine grind coal fuels

    SciTech Connect

    Hargrove, M.J.; Liljedahl, G.N.; Miemiec, L.S.

    1996-12-31

    The development of advanced coal beneficiation and utilization technologies is being sponsored by the US Department of Energy`s Pittsburgh Energy Technology Center, to encourage the use of the abundant coal reserves. A comprehensive program is being conducted by Combustion Engineering, Inc. (ABB CE), regarding the use of these fuels in existing utility boilers. The preparation process can change the original fuel particle size distribution and hence can affect the combustion and ash deposition behaviors. To evaluate the effects of fine particles independent of the beneficiation process, a Pittsburgh No. 8 coal at three degrees of fineness was selected. Physical, chemical, combustion and fireside characteristics of these fuels were evaluated in laboratory testing. Characterization tests provide the information required to predict the performance and economic impacts of firing these fuels in existing coal and oil-designed utility boilers. Two utility steam generators designed for either coal or oil-firing were selected for performance evaluation. The study units were selected to be representative of a large portion of the current boiler population: a 560 MW coal-designed boiler purchased in 1973; and a 600 MW oil-designed boiler purchased in 1970. Each of these units was previously studied in the DOE Beneficiated Coal Fuels (BCF) evaluation of Spherical Oil Agglomeration Products (SOAP). Both of these units were built by ABB CE, but the fuel related design parameters are similar to those used by other manufacturers. This paper summarizes the results of the performance analysis and describes the economic impacts that can be expected when firing this coal ground to different fineness levels in two utility steam generators.

  10. Boiler-turbine life extension

    SciTech Connect

    Natzkov, S.; Nikolov, M.

    1995-12-01

    The design life of the main power equipment-boilers and turbines is about 105 working hours. The possibilities for life extension are after normatively regulated control tests. The diagnostics and methodology for Boilers and Turbines Elements Remaining Life Assessment using up to date computer programs, destructive and nondestructive control of metal of key elements of units equipment, metal creep and low cycle fatigue calculations. As well as data for most common damages and some technical decisions for elements life extension are presented.

  11. Plasma-supported coal combustion in boiler furnace

    SciTech Connect

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  12. Study on Combustion Characteristics of Lignite in a CFB Boiler

    NASA Astrophysics Data System (ADS)

    Leng, J.; Zou, T. S.; Wu, J. X.; Jiang, C.; Gao, J. L.; Wu, J.; Su, D.; Song, D. Y.

    The shortage of coal promotes the lignite utility in power plant because of the rapid economy development recently. However, lignite is high in moisture content as well as volatile content and low in calorific value. It is very difficult to burn in traditional pulverized coal fired boiler. Circulating fluidized bed (CFB) boiler is an alternative with low pollutant emission. Some CFB boilers are built and put into commercial operation in Northeast China and East Inner Mongolia where lignite is abundant. The operation experiences of these boilers are introduced in this paper. The effect of coal particle size on bottom ash ratio, combustion efficiency, thermal efficiency, pollution emission, and ash deposits in convective heating surface were investigated. It was found that for the lignite fired CFB boiler, the largest coal particle size should be 20 to 40mm to maintain bed material balance. But the bottom ash only shares less than 10% of the total ash. Due to high volatile content in the lignite, the combustion efficiency could achieve more than 99%. Meanwhile, NOx emission was relative low and satisfied national environment protection requirement. It is suggested that flue gas velocity in convective heating surface should be ranged in a certain scope to prevent ash deposit and erosion.

  13. Startup, shutdown and malfunction plans coming for large industrial boilers

    SciTech Connect

    Kasarabada, A.N.

    2007-08-15

    The US Boiler MACT (maximum achievable control technology) regulations (codified under 40 CFR Part 63) in its current form requires existing large coal-fired industrial and utility boilers (under 25 MW) to meet emission limits for particulate matter or total selected metals, mercury and hydrogen chloride, as well as other operational limits. The MACT provision also requires affected facilities to develop startup, shutdown and malfunction plans (SSMP). The original date for Boiler MACT compliance for existing units had been 13 September 2007. However, on 8 June the US Court of Appeals for the District of Columbia issued an order effectively killing all existing MACT rules for industrial boilers. The Court instructed the US EPA to rewrite two sets of regulations. (Prior to April 2006 the MACT general provisions said the SSMPs needed to be 'developed and implemented'.) It seems unlikely that any new revision of the Boiler MACT by the EPA will take effect before mid-2008. Regardless of which direction the MACT rule is headed, now is the time to be prepared to comply with the SSMP requirements. The article sets out recommended steps for developing an effective SSMP.

  14. Forced-flow once-through boilers. [structural design criteria/aerospace environments

    NASA Technical Reports Server (NTRS)

    Stone, J. R.; Gray, V. H.; Gutierrez, O. A.

    1975-01-01

    A compilation and review of NASA-sponsored research on boilers for use in spacecraft electrical power generation systems is presented. Emphasis is on the heat-transfer and fluid-flow problems. In addition to space applications, much of the boiler technology is applicable to terrestrial and marine uses such as vehicular power, electrical power generation, vapor generation, and heating and cooling. Related research areas are discussed such as condensation, cavitation, line and boiler dynamics, the SNAP-8 project (Mercury-Rankine cycle), and conventional terrestrial boilers (either supercritical or gravity-assisted liquid-vapor separation types). The research effort was directed at developing the technology for once-through compact boilers with high heat fluxes to generate dry vapor stably, without utilizing gravity for phase separations. A background section that discusses, tutorially, the complex aspects of the boiling process is presented. Discussions of tests on alkali metals are interspersed with those on water and other fluids on a phenomenological basis.

  15. Boiler using combustible fluid

    DOEpatents

    Baumgartner, H.; Meier, J.G.

    1974-07-03

    A fluid fuel boiler is described comprising a combustion chamber, a cover on the combustion chamber having an opening for introducing a combustion-supporting gaseous fluid through said openings, means to impart rotation to the gaseous fluid about an axis of the combustion chamber, a burner for introducing a fluid fuel into the chamber mixed with the gaseous fluid for combustion thereof, the cover having a generally frustro-conical configuration diverging from the opening toward the interior of the chamber at an angle of between 15/sup 0/ and 55/sup 0/; means defining said combustion chamber having means defining a plurality of axial hot gas flow paths from a downstream portion of the combustion chamber to flow hot gases into an upstream portion of the combustion chamber, and means for diverting some of the hot gas flow along paths in a direction circumferentially of the combustion chamber, with the latter paths being immersed in the water flow path thereby to improve heat transfer and terminating in a gas outlet, the combustion chamber comprising at least one modular element, joined axially to the frustro-conical cover and coaxial therewith. The modular element comprises an inner ring and means of defining the circumferential, radial, and spiral flow paths of the hot gases.

  16. Technology assessment: Municipal solid waste as a utility fuel

    NASA Astrophysics Data System (ADS)

    Neparstek, M. I.; Cymny, G. A.

    1982-05-01

    This study updates a 1974 EPRI technology assessment of municipal solid waste (MSW) as a utility fuel. An independent and consistent assessment of the development status and conceptual design and economics is presented for the following refuse-to-electricity technologies; mass burning of MSW in a dedicated boiler; preparation of coarse RDF and firing in a dedicated boiler; preparation of wet RDF and firing in a dedicated boiler; preparation of fluff RDF and cofiring with coal in a utility boiler; and preparation of dust RDF and cofiring with coal in a utility boiler. The generated steam is used to drive a turbine-generator and produce electricity. Utility ownership and financing are assumed for the coal-fired power plant used for RDF cofiring and the turbine generators driven by refuse-generated steam. Municipal ownership is assumed for the RDF preparation facilities and the MSW mass burning and RDF-fired dedicated boilers.

  17. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

    2001-10-10

    This is the fifth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. Field tests for NOx reduction in a cyclone fired utility boiler due to using Rich Reagent Injection (RRI) have been started. CFD modeling studies have been started to evaluate the use of RRI for NOx reduction in a corner fired utility boiler using pulverized coal. Field tests of a corrosion monitor to measure waterwall wastage in a utility boiler have been completed. Computational studies to evaluate a soot model within a boiler simulation program are continuing. Research to evaluate SCR catalyst performance has started. A literature survey was completed. Experiments have been outlined and two flow reactor systems have been designed and are under construction. Commercial catalyst vendors have been contacted about supplying catalyst samples. Several sets of new experiments have been performed to investigate ammonia removal processes and mechanisms for fly ash. Work has focused on a promising class of processes in which ammonia is destroyed by strong oxidizing agents at ambient temperature during semi-dry processing (the use of moisture amounts less than 5 wt-%). Both ozone and an ozone/peroxide combination have been used to treat both basic and acidic ammonia-laden ashes.

  18. New controls spark boiler efficiency

    SciTech Connect

    Engels, T. )

    1993-09-01

    Monsanto's NutraSweet plant in University Park, IL, produces aspartame, the patented NutraSweet artificial sweetener product. Until recently, boiler control was managed by a '60s-era Fireye jackshaft system in which air and natural gas were mechanically linked with an offset to compensate for oxygen trim. The interlocking devices on the Fireye system were becoming obsolete, and the boiler needed a new front end retrofitted for low emissions. In order to improve boiler control efficiency, we decided to modernize and automate the entire boiler control system. We replaced the original jackshaft system, and installed a Gordon-Piet burner system, including gas valves, air dampers, blowers, and burner. The upgrade challenges included developing a control strategy and selecting and implementing a process control system. Since our plant has standardized on the PROVOX process management information system from Fisher Controls (now Fisher-Rosemount Systems) to support most of our process, it was a natural and logical choice for boiler controls as well. 2 figs.

  19. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2012-01-01 2012-01-01 false Definitions concerning commercial packaged boilers....

  20. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2010-01-01 2010-01-01 false Definitions concerning commercial packaged boilers....

  1. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2014-01-01 2014-01-01 false Definitions concerning commercial packaged boilers....

  2. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... pressure boiler means a packaged boiler that is: (1) A steam boiler designed to operate at a steam pressure... steam boiler designed to operate at or below a steam pressure of 15 psig; or (2) A hot water boiler... 10 Energy 3 2013-01-01 2013-01-01 false Definitions concerning commercial packaged boilers....

  3. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  4. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  5. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  6. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  7. 30 CFR 57.13030 - Boilers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... IVHeating Boilers VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers... examined at any Metal and Nonmetal Mine Safety and Health District Office of the Mine Safety and...

  8. Program to Train Boiler Operators Developed

    ERIC Educational Resources Information Center

    Chemical and Engineering News, 1978

    1978-01-01

    This program initiated by Nalco Chemical, a major supplier of chemicals for boiler feedwater treatment, uses texts, audiovisual aids, and hands-on experience and is designed to boost the efficiency of boiler operators. (BB)

  9. Boiler for generating high quality vapor

    NASA Technical Reports Server (NTRS)

    Gray, V. H.; Marto, P. J.; Joslyn, A. W.

    1972-01-01

    Boiler supplies vapor for use in turbines by imparting a high angular velocity to the liquid annulus in heated rotating drum. Drum boiler provides a sharp interface between boiling liquid and vapor, thereby, inhibiting the formation of unwanted liquid droplets.

  10. Boiler Tube Corrosion Characterization with a Scanning Thermal Line

    NASA Technical Reports Server (NTRS)

    Cramer, K. Elliott; Jacobstein, Ronald; Reilly, Thomas

    2001-01-01

    Wall thinning due to corrosion in utility boiler water wall tubing is a significant operational concern for boiler operators. Historically, conventional ultrasonics has been used for inspection of these tubes. Unfortunately, ultrasonic inspection is very manpower intense and slow. Therefore, thickness measurements are typically taken over a relatively small percentage of the total boiler wall and statistical analysis is used to determine the overall condition of the boiler tubing. Other inspection techniques, such as electromagnetic acoustic transducer (EMAT), have recently been evaluated, however they provide only a qualitative evaluation - identifying areas or spots where corrosion has significantly reduced the wall thickness. NASA Langley Research Center, in cooperation with ThermTech Services, has developed a thermal NDE technique designed to quantitatively measure the wall thickness and thus determine the amount of material thinning present in steel boiler tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source coupled with the analysis technique represents a significant improvement in the inspection speed and accuracy for large structures such as boiler water walls. A theoretical basis for the technique will be presented to establish the quantitative nature of the technique. Further, a dynamic calibration system will be presented for the technique that allows the extraction of thickness information from the temperature data. Additionally, the results of the application of this technology to actual water wall

  11. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications. Task 4 - Testing in Alstom's 15 MWth Boiler Simulation Facility

    SciTech Connect

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs; Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF); Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools; Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems; Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost; and, Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project is scheduled for completion by April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a matrix of

  12. Sootblowing optimization for improved boiler performance

    DOEpatents

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J.

    2012-12-25

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  13. Sootblowing optimization for improved boiler performance

    SciTech Connect

    James, John Robert; McDermott, John; Piche, Stephen; Pickard, Fred; Parikh, Neel J

    2013-07-30

    A sootblowing control system that uses predictive models to bridge the gap between sootblower operation and boiler performance goals. The system uses predictive modeling and heuristics (rules) associated with different zones in a boiler to determine an optimal sequence of sootblower operations and achieve boiler performance targets. The system performs the sootblower optimization while observing any operational constraints placed on the sootblowers.

  14. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2014-07-01 2014-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  15. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2012-07-01 2012-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  16. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2010-07-01 2010-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  17. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2011-07-01 2011-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  18. 29 CFR 1915.162 - Ship's boilers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... Ship's boilers. (a) Before work is performed in the fire, steam, or water spaces of a boiler where employees may be subject to injury from the direct escape of a high temperature medium such as steam, or... 29 Labor 7 2013-07-01 2013-07-01 false Ship's boilers. 1915.162 Section 1915.162 Labor...

  19. Combustion control in boilers. (Latest citations from the EI Compendex*plus database). Published Search

    SciTech Connect

    Not Available

    1993-11-01

    The bibliography contains citations concerning utility and industrial boiler combustion control systems and methods. Topics include methods to meet emission standards, energy savings, and safety. The use of microcomputers, mathematical models, algorithms, artificial intelligence, and fuzzy logic is considered. Citations on boilers and furnaces fueled by coal, oil, gas, refuse, and multiple fuels are included. (Contains a minimum of 123 citations and includes a subject term index and title list.)

  20. Recovery Act: Oxy-Combustion Techology Development for Industrial-Scale Boiler Applications

    SciTech Connect

    Levasseur, Armand

    2014-04-30

    Alstom Power Inc. (Alstom), under U.S. DOE/NETL Cooperative Agreement No. DE-NT0005290, is conducting a development program to generate detailed technical information needed for application of oxy-combustion technology. The program is designed to provide the necessary information and understanding for the next step of large-scale commercial demonstration of oxy combustion in tangentially fired boilers and to accelerate the commercialization of this technology. The main project objectives include: • Design and develop an innovative oxyfuel system for existing tangentially-fired boiler units that minimizes overall capital investment and operating costs. • Evaluate performance of oxyfuel tangentially fired boiler systems in pilot scale tests at Alstom’s 15 MWth tangentially fired Boiler Simulation Facility (BSF). • Address technical gaps for the design of oxyfuel commercial utility boilers by focused testing and improvement of engineering and simulation tools. • Develop the design, performance and costs for a demonstration scale oxyfuel boiler and auxiliary systems. • Develop the design and costs for both industrial and utility commercial scale reference oxyfuel boilers and auxiliary systems that are optimized for overall plant performance and cost. • Define key design considerations and develop general guidelines for application of results to utility and different industrial applications. The project was initiated in October 2008 and the scope extended in 2010 under an ARRA award. The project completion date was April 30, 2014. Central to the project is 15 MWth testing in the BSF, which provided in-depth understanding of oxy-combustion under boiler conditions, detailed data for improvement of design tools, and key information for application to commercial scale oxy-fired boiler design. Eight comprehensive 15 MWth oxy-fired test campaigns were performed with different coals, providing detailed data on combustion, emissions, and thermal behavior over a

  1. SNAP-8 refractory boiler development program

    NASA Technical Reports Server (NTRS)

    Fuller, R. A.

    1974-01-01

    Performance and endurance tests of the SNAP-8, SN-1 refractory metal boiler are described. The tests were successful and indicated that the boiler heat transfer area could be reduced significantly primarily because of the wetting characteristics of mercury on tantalum in a contaminant-free environment. A continuous endurance test of more than 10,000 hours was conducted without noticeable change in the thermal performance of the boiler. A conclusion of the metallographic examination of the boiler following the endurance test was that expected boiler life would be of the order of 40,000 hours at observed corrosion rates.

  2. Cleaning of boiler heating surfaces

    SciTech Connect

    Maidanik, M. N.; Vasil'ev, V. V.

    2006-09-15

    Basic methods and facilities for the external cleaning of the heating surfaces of boilers designed for the combustion of low-grade solid fuels are discussed. Water and steam blastings, which are the basic means of cleaning furnace shields, and semi-radiative and convective heating surfaces have the greatest range of application.

  3. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Bob Hurt; Eric Eddings

    2001-07-27

    This is the third Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. A Rich Reagent Injection (RRI) design has been developed for a cyclone fired utility boiler in which a field test of RRI will be performed later this year. Initial evaluations of RRI for PC fired boilers have been performed. Calibration tests have been developed for a corrosion probe to monitor waterwall wastage. Preliminary tests have been performed for a soot model within a boiler simulation program. Shakedown tests have been completed for test equipment and procedures that will be used to measure soot generation in a pilot scale test furnace. In addition, an initial set of controlled experiments for ammonia adsorption onto fly ash in the presence of sulfur have been performed that indicates the sulfur does enhance ammonia uptake.

  4. Development of a reburning boiler process model

    SciTech Connect

    Wu, K.T.

    1992-01-30

    The overall objective of this program is to integrate EER's expertise in boiler reburning performance evaluation into a package of analytical computer tools. Specific objectives of the program are to develop a computational capability with the following features: (1) can be used to predict the impact of gas reburning application on thermal conditions in the boiler radiant furnace, and on overall boiler performance; (2) can estimate gas reburning NO{sub x} reduction effectiveness based on specific reburning configurations and furnace/boiler configurations; (3) can be used as an analytical tool to evaluate the impact of boiler process parameters (e.g., fuel switching and changes in boiler operating conditions) on boiler thermal performance; (4) is adaptable to most boiler designs (tangential and wall fire boilers) and a variety of fuels (solid, liquid, gaseous and slurried fuels); (5) is sufficiently user friendly to be exercisable by engineers with a reasonable knowledge of boilers, and with reasonable computer skills. Here, user friendly'' means that the user will be guided by computer codes during the course of setting up individual input files for the boiler performance model.

  5. Alternate Materials for Recovery Boiler Superheater Tubes

    SciTech Connect

    Keiser, James R; Kish, Joseph; Singbeil, Douglas

    2009-01-01

    The ever escalating demands for increased efficiency of all types of boilers would most sensibly be realized by an increase in the steam parameters of temperature and pressure. However, materials and corrosion limitations in the steam generating components, particularly the superheater tubes, present major obstacles to boiler designers in achieving systems that can operate under the more severe conditions. This paper will address the issues associated with superheater tube selection for many types of boilers; particularly chemical recovery boilers, but also addressing the similarities in issues for biomass and coal fired boilers. It will also review our recent study of materials for recovery boiler superheaters. Additional, more extensive studies, both laboratory and field, are needed to gain a better understanding of the variables that affect superheater tube corrosion and to better determine the best means to control this corrosion to ultimately permit operation of recovery boilers at higher temperatures and pressures.

  6. EVALUATION OF INTERNALLY STAGED COAL BURNERS AND SORBENT JET AERODYNAMICS FOR COMBINED SO2/NOX CONTROL IN UTILITY BOILERS, VOLUME 1, TESTING IN A 10 MILLION BTU/HR EXPERIMENTAL FURNACE

    EPA Science Inventory

    The document gives results of tests conducted in a 2 MWt experimental furnace to: (1) investigate ways to reduce NOx emissions from utility coal burners without external air ports (i.e., with internal fuel/air staging); and (2) improve the performance of calcium-based sorbents fo...

  7. Behavior of sulfur and chlorine in coal during combustion and boiler corrosion

    SciTech Connect

    Chou, C.L.

    1991-01-01

    The purpose of this project is to conduct laboratory experiments to clarify the mechanism of boiler corrosion, which may lead to solving the corrosion problem associated with the utilization of Illinois' high-sulfur and high-chlorine coal. The kinetics of the release of sulfur and chlorine species during coal combustion is being determined in the laboratories using temperature-programmed pyrolysis coupled with quadrupole gas analysis (QGA) and thermogravimetric analysis in conjunction with Fourier transform infrared spectroscopy (FTIR). Samples of boiler deposits and ashes from different locations in boilers using Illinois coal will be analyzed for mineralogical and chemical compositions to understand the relations among deposit compositions, coal compositions, and the gaseous species in combustion gases. The relationship between the level of chlorine in Illinois coal and boiler corrosion will be studied by experiments with simulated combustion gases under combustion conditions. Reduction of sulfur and chloride concentrations in the flue gas using additives will also be evaluated.

  8. New source performance standards for industrial boilers. Volume 1. Analysis of fuel use implications

    SciTech Connect

    Placet, M.; Heller, J.N.

    1981-01-01

    A review of the Industrial Fuel Choice Analysis Model (IFCAM) led to several concerns: first, the retirement rate used in the model seems to overestimate retirement levels, thus overstating the potential for coal penetration in the industrial sector. Also, the coal transportation rate is assumed to increase by 15% between 1978 and 1985 and remain constant thereafter. In light of recent rate increase approvals the expected price escalation of labor and materials used in railroad expansion, the currently assumed rail rate escalators seem too low. Additionally, the model does not deal with the issue of substitution of small boiler combinations for large boilers. Both promulgation and enforcement may provide incentives for installation of small boiler combinations. For IFCAM to reflect this phenomenon, alternative assumptions and model modifications are suggested. Fuel price projections, the capacity utilization distribution, boiler size distribution, and translation of costs into model algorithms are considered.

  9. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  10. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  11. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  12. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  13. 46 CFR 63.25-1 - Small automatic auxiliary boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Small automatic auxiliary boilers. 63.25-1 Section 63.25... AUXILIARY BOILERS Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-1 Small automatic auxiliary boilers. Small automatic auxiliary boilers defined as having heat-input ratings of 400,000...

  14. WATER BOILER REACTOR

    DOEpatents

    King, L.D.P.

    1960-11-22

    As its name implies, this reactor utilizes an aqueous solution of a fissionable element salt, and is also conventional in that it contains a heat exchanger cooling coil immersed in the fuel. Its novelty lies in the utilization of a cylindrical reactor vessel to provide a critical region having a large and constant interface with a supernatant vapor region, and the use of a hollow sleeve coolant member suspended from the cover assembly in coaxial relation with the reactor vessel. Cool water is circulated inside this hollow coolant member, and a gap between its outer wall and the reactor vessel is used to carry off radiolytic gases for recombination in an external catalyst chamber. The central passage of the coolant member defines a reflux condenser passage into which the externally recombined gases are returned and condensed. The large and constant interface between fuel solution and vapor region prevents the formation of large bubbles and minimizes the amount of fuel salt carried off by water vapor, thus making possible higher flux densities, specific powers and power densities.

  15. Predictions of boiler performance when firing beneficiated coal-based fuels

    SciTech Connect

    Hargrove, M.; Gurvich, B.; Kwasnik, A.; Liljedahl, G.; Miemiec, L.

    1994-12-31

    The development of advanced coal beneficiation and utilization technologies is being sponsored by the United States Department of Energy`s Pittsburgh Energy Technology Center, to encourage the use of our abundant coal reserves. A comprehensive program is being conducted by ABB/Combustion Engineering, Inc. (ABB/CE), regarding the use of these fuels in existing utility boilers. Physical, chemical, combustion and fireside characteristics of these beneficiated products and their parent coals are being evaluated in laboratory testing. Characterization tests provide the information required to predict the performance and economic impacts of firing Beneficiated Coal-Based Fuels (BCF) in existing coal and oil utility boilers. Two utility steam generators designed for either coal or oil firing were selected for performance evaluation. The study units were selected to be representative of a large portion of the current boiler population: a 560 MW coal-designed boiler purchased in 1973; and a 600 MW oil-designed boiler purchased in 1970. Both of these units were built by ABB/CE, but the fuel related design parameters are similar to those used by other manufacturers. An Upper Freeport medium volatile bituminous (mvb) parent coal and its respective Spherical Oil Agglomeration Product (SOAP) fuel were evaluated. This paper summarizes the results of the performance analysis and describes the economic impacts that can be expected when firing BCF`s.

  16. Boiler - tuning basics, part 1

    SciTech Connect

    Leopold, T.

    2009-03-15

    Tuning power plant controls takes nerves of steel and an intimate knowledge of plant systems gained only by experience. Tuning controls also requires equal parts art and science, which probably is why there are so few tuning experts in the power industry. In part 1 of a two-part series, the author explores a mix of the theoretical and practical aspects of tuning boiler control. 5 figs.

  17. Fluidized bed boiler feed system

    DOEpatents

    Jones, Brian C.

    1981-01-01

    A fluidized bed boiler feed system for the combustion of pulverized coal. Coal is first screened to separate large from small particles. Large particles of coal are fed directly to the top of the fluidized bed while fine particles are first mixed with recycled char, preheated, and then fed into the interior of the fluidized bed to promote char burnout and to avoid elutriation and carryover.

  18. Energy storage-boiler tank

    NASA Technical Reports Server (NTRS)

    Chubb, T. A.; Nemecek, J. J.; Simmons, D. E.

    1980-01-01

    Activities performed in an effort to demonstrate heat of fusion energy storage in containerized salts are reported. The properties and cycle life characteristics of a eutectic salt having a boiling point of about 385 C (NaCl, KCl, Mg Cl2) were determined. M-terphenyl was chosen as the heat transfer fluid. Compatibility studies were conducted and mild steel containers were selected. The design and fabrication of a 2MWh storage boiler tank are discussed.

  19. 5. North/northwest elevations of boiler stack and boiler room. Note ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. North/northwest elevations of boiler stack and boiler room. Note tires on roof to reduce impact of brick work falling from stack. - Lowe Mill, Eighth Avenue, Southwest, Huntsville, Madison County, AL

  20. BOILER HOUSE, 1948 ADDITION, INTERIOR, SECOND FLOOR, BOILER 1A. VACANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BOILER HOUSE, 1948 ADDITION, INTERIOR, SECOND FLOOR, BOILER 1-A. VACANT SPACES WERE THE LOCATION OF A SUPPLEMENTAL OIL BURNER. VIEW FROM SOUTH - Lihue Plantation Company, Sugar Mill Building, Haleko Road, Lihue, Kauai County, HI

  1. Intelligent Control System of Stack-boiler

    NASA Astrophysics Data System (ADS)

    Jing, Li; Jingxia, Niu; Jianhua, Lang; Shaofeng, Li; Zhi, Li

    Boiler combustion control system's basic task is to make fuel burn calories adapt to the needs of the water temperature and ensure the economical combustion and the safe operation. In the foundations which have analyzed the stack-boiler's work process and control system structure, the system designed by using the self-learning and self-optimizing fuzzy control system of the PC to make air/coal ratio achieve the best and realize the optimized combustion; through PLC to accelerate the speed of response to the boiler, and speed up the PC to optimize the speed and realize the double loop control system for stack-boiler. The control system in premise of the stack-boiler reaches the goal of the load to achieve the highest efficiency of the boiler combustion.

  2. Unmanned boiler operation a reality in Europe

    SciTech Connect

    Ilg, E.

    1996-08-01

    With the rise in liquid level technology in Europe comes new standards for boiler operation. SMART technology for level probes and auxiliary equipment, means many European countries allow a boiler to operate completely unmanned (without operators) for up to 72 hours at a time. It is not just a level control system, but a total boiler control scheme. This incorporates level control, continuous TDS monitoring with blowdown, automatic timed bottom blowdown, feed water control, contamination detection systems for monitoring of incoming feed water, monitoring of exhaust stack temperatures, over pressure alarms and timed automatic blowdown of level pots. One of the main reasons for the development of the SMART equipment and the new boiler codes was to increase reliability of boiler operation. Surveys in Germany and England showed that almost 90 percent of boiler failures was due to operator error, this has almost been eliminated through the use of new equipment based on the new codes.

  3. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  4. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  5. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  6. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  7. 30 CFR 56.13030 - Boilers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... VNondestructive Examination VIRecommended Rules for Care and Operation of Heating Boilers VIIRecommended Rules for... Nonmetal Mine Safety and Health District Office of the Mine Safety and Health Administration....

  8. Stress-Assisted Corrosion in Boiler Tubes

    SciTech Connect

    Preet M Singh; Steven J Pawel

    2006-05-27

    A number of industrial boilers, including in the pulp and paper industry, needed to replace their lower furnace tubes or decommission many recovery boilers due to stress-assisted corrosion (SAC) on the waterside of boiler tubes. More than half of the power and recovery boilers that have been inspected reveal SAC damage, which portends significant energy and economic impacts. The goal of this project was to clarify the mechanism of stress-assisted corrosion (SAC) of boiler tubes for the purpose of determining key parameters in its mitigation and control. To accomplish this in-situ strain measurements on boiler tubes were made. Boiler water environment was simulated in the laboratory and effects of water chemistry on SAC initiation and growth were evaluated in terms of industrial operations. Results from this project have shown that the dissolved oxygen is single most important factor in SAC initiation on carbon steel samples. Control of dissolved oxygen can be used to mitigate SAC in industrial boilers. Results have also shown that sharp corrosion fatigue and bulbous SAC cracks have similar mechanism but the morphology is different due to availability of oxygen during boiler shutdown conditions. Results are described in the final technical report.

  9. 12. Forward end of Boiler Room showing open firing doors ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. Forward end of Boiler Room showing open firing doors for boilers. Note ladderway retracted overhead by which firemen entered and left Boiler Room. Coal ejectors shown at extreme left of view. - Ferry TICONDEROGA, Route 7, Shelburne, Chittenden County, VT

  10. 6. VIEW WESTINTERIOR OF BOILER SHOP SECTION OF THE BETHLEHEM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW WEST-INTERIOR OF BOILER SHOP SECTION OF THE BETHLEHEM STEEL COMPANY SHIPYARD BLACKSMITH SHOP/BOILER SHOP. - Bethlehem Steel Company Shipyard, Blacksmith Shop-Boiler Shop, 1201-1321 Hudson Street, Hoboken, Hudson County, NJ

  11. 7. VIEW EASTINTERIOR OF BOILER SHOP SECTION OF THE BETHLEHEM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. VIEW EAST-INTERIOR OF BOILER SHOP SECTION OF THE BETHLEHEM STEEL COMPANY SHIPYARD BLACKSMITH SHOP/BOILER SHOP. - Bethlehem Steel Company Shipyard, Blacksmith Shop-Boiler Shop, 1201-1321 Hudson Street, Hoboken, Hudson County, NJ

  12. 2. VIEW SOUTHWESTNORTH ELEVATION OF BOILER SHOP SECTION OF THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. VIEW SOUTHWEST-NORTH ELEVATION OF BOILER SHOP SECTION OF THE BETHLEHEM STEEL COMPANY SHIPYARD BLACKSMITH SHOP/BOILER SHOP. - Bethlehem Steel Company Shipyard, Blacksmith Shop-Boiler Shop, 1201-1321 Hudson Street, Hoboken, Hudson County, NJ

  13. Looking east at the boiler water treatment tank located off ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking east at the boiler water treatment tank located off the west wall of the boiler house. - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  14. Boiler efficiency calculation for multiple fuel burning boilers

    SciTech Connect

    Khodabakhsh, F.; Munukutla, S.; Clary, A.T.

    1996-12-31

    A rigorous method based on the output/loss approach is developed for calculating the coal flow rate for multiple fuel burning boilers. It is assumed that the ultimate analyses of all the fuels are known. In addition, it is assumed that the flow rates of all the fuels with the exception of coal are known. The calculations are performed iteratively, with the first iteration taking into consideration coal as the only fuel. The results converge to the correct answer after a few number of iterations, typically four or five.

  15. New form of calcium carbonate improves SO{sub 2} removal from boilers

    SciTech Connect

    1996-11-01

    As acid rain control regulations take effect, some utility companies are considering or have installed flue gas desulfurization (FGD) systems using lime-based sorbents. With one type of FGD system, called furnace sorbent injection (FSI), sorbents are injected directly into the combustion chamber of a coal-fired boiler. Such systems have proven effective at reducing sulfur dioxide (SO{sub 2}) emissions from some types of boilers, especially those that operate at relatively low temperatures. However, FSI systems have generally not performed well with most types of conventional boilers. A New York company has patented a new FGD sorbent called thermally active marble (TAM). TAMs tend to fracture and expose new reaction surfaces - much like ice cubes in hot water. This enables such materials to neutralize SO{sub 2} more efficiently and at much higher temperatures than limestone. In fact, TAMs have shown the ability to neutralize SO{sub 2} even when injected into the hottest portion of many conventional boilers. TAMs have also been shown to reduce nitrogen oxide (NO{sub x}) formation and improve boiler efficiency by promoting more complete carbon combustion. Pilot- and full-scale tests of TAMs in several types of boilers are described in this paper. 3 refs., 1 fig., 1 tab.

  16. Assessment of combustion of oil shale refinery by-products in a TP-101 boiler

    NASA Astrophysics Data System (ADS)

    Sidorkin, V. T.; Tugov, A. N.; Vereshchetin, V. A.; Mel'nikov, D. A.

    2015-04-01

    The most cost-efficient method for utilization of the oil shale refinery by-products, viz., the retort gas and the shale gasoline, for power generation is combustion of these products in power-generating oil shale-fired boilers. Calculation studies carried out at the Estonian electric power plant in Narva, an enterprise of EESTI ENERGIA, have shown that recycling of the flue gases in the furnace of a TP-101 boiler enables an increase in the portion of the oil shale refinery by-products burned in the boiler from the current 7% to 40%. Recycling of the flue gases is aimed at maintaining the temperatures in the furnace at a level characteristic of combustion of oil shale and reducing the nitric oxide concentration in the retort gas burners' flame. The degree of the flue gas recycling depends on the percentage of the burnt oil shale refinery by-products in the total heat generation and increases with the increasing percentage. For the threshold value of 40% under the rated conditions, the flue gas recycling accounts for 10%. A complete changeover of the boiler to combustion of only the retort gas in place of the oil shale does not seem to be possible, since this will necessitate major modification to the TP-101 boiler heating surfaces. Considering the obtained results, as a pilot project, one boiler furnace was modified by installing six retort gas burners and a flue gas recycling system.

  17. [Predicting low NOx combustion property of a coal-fired boiler].

    PubMed

    Zhou, Hao; Mao, Jianbo; Chi, Zuohe; Jiang, Xiao; Wang, Zhenhua; Cen, Kefa

    2002-03-01

    More attention was paid to the low NOx combustion property of the high capacity tangential firing boiler, but the NOx emission and unburned carbon content in fly ash of coal burned boiler were complicated, they were affected by many factors, such as coal character, boiler's load, air distribution, boiler style, burner style, furnace temperature, excess air ratio, pulverized coal fineness and the uniformity of the air and coal distribution, etc. In this paper, the NOx emission property and unburned carbon content in fly ash of a 600 MW utility tangentially firing coal burned boiler was experimentally investigated, and taking advantage of the nonlinear dynamics characteristics and self-learning characteristics of artificial neural network, an artificial neural network model on low NOx combustion property of the high capacity boiler was developed and verified. The results illustrated that such a model can predicate the NOx emission concentration and unburned carbon content under various operating conditions, if combined with the optimization algorithm, the operator can find the best operation condition of the low NOx combustion.

  18. [Predicting low NOx combustion property of a coal-fired boiler].

    PubMed

    Zhou, Hao; Mao, Jianbo; Chi, Zuohe; Jiang, Xiao; Wang, Zhenhua; Cen, Kefa

    2002-03-01

    More attention was paid to the low NOx combustion property of the high capacity tangential firing boiler, but the NOx emission and unburned carbon content in fly ash of coal burned boiler were complicated, they were affected by many factors, such as coal character, boiler's load, air distribution, boiler style, burner style, furnace temperature, excess air ratio, pulverized coal fineness and the uniformity of the air and coal distribution, etc. In this paper, the NOx emission property and unburned carbon content in fly ash of a 600 MW utility tangentially firing coal burned boiler was experimentally investigated, and taking advantage of the nonlinear dynamics characteristics and self-learning characteristics of artificial neural network, an artificial neural network model on low NOx combustion property of the high capacity boiler was developed and verified. The results illustrated that such a model can predicate the NOx emission concentration and unburned carbon content under various operating conditions, if combined with the optimization algorithm, the operator can find the best operation condition of the low NOx combustion. PMID:12048812

  19. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  20. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  1. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  2. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  3. 46 CFR 109.555 - Propulsion boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Propulsion boilers. 109.555 Section 109.555 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.555 Propulsion boilers. The master or person in charge and the engineer in charge...

  4. Baghouse cleans flyash from boiler exhaust

    SciTech Connect

    Not Available

    1981-02-01

    A large baghouse installation recently started up on the boilerhouse of the Avtex Fibers Inc. rayon plant in Front Royal, Virginia. The baghouse removes 99.7% of the flyash particulate from the combustion fumes of five coal-fired boilers. The boilers have a combined capacity of one million lb/h of steam. Emissions from the plant are well below EPA limitations.

  5. Latest Development of CFB Boilers in China

    NASA Astrophysics Data System (ADS)

    Yue, G. X.; Yang, H. R.; Lu, J. F.; Zhang, H.

    The circulating fluidized bed (CFB) coal-fired boiler has being rapidly developed in China since 1980s and becomes a key clean coal technology used in thermal and power generation. In this paper, the development history and development status of the CFB boiler in China are introduced. The development history of the CFB boiler in China is divided into four periods and the important features of each period are given. Some latest research activities and important results on CFB boilers, and the typical achievements and newest development of the CFB boiler in China are also introduced. In addition, a few challenges and development directions including the capacity scaling up, SO2 removal and energy saving are discussed.

  6. FUEL LEAN BIOMASS REBURNING IN COAL-FIRED BOILERS

    SciTech Connect

    Jeffrey J. Sweterlitsch; Robert C. Brown

    2002-07-01

    This final technical report describes research conducted between July 1, 2000, and June 30, 2002, for the project entitled ''Fuel Lean Biomass Reburning in Coal-Fired Boilers,'' DOE Award No. DE-FG26-00NT40811. Fuel Lean Biomass Reburning is a method of staging fuel within a coal-fired utility boiler to convert nitrogen oxides (NOx) to nitrogen by creating locally fuel-rich eddies, which favor the reduction of NOx, within an overall fuel lean boiler. These eddies are created by injecting a supplemental fuel source, designated as the reburn fuel, downstream of the primary combustion zone. Chopped biomass was the reburn fuel for this project. Four parameters were explored in this research: the initial oxygen concentration ranged between 1%-6%, the amount of biomass used as the reburn fuel ranged between from 0%-23% of the total % energy input, the types of biomass used were low nitrogen switchgrass and high nitrogen alfalfa, and the types of carrier gases used to inject the biomass (nitrogen and steam). Temperature profiles and final flue gas species concentrations are presented in this report. An economic evaluation of a potential full-scale installation of a Fuel-Lean Biomass Reburn system using biomass-water slurry was also performed.

  7. PAH emission from the industrial boilers.

    PubMed

    Li, C; Mi, H; Lee, W; You, W; Wang, Y

    1999-10-01

    Polycyclic aromatic hydrocarbons (PAHs) emitted from 25 industrial boilers were investigated. The fuels used for these 25 boilers included 21 heavy oil, two diesel, a co-combustion of heavy oil and natural gas (HO+NG) and a co-combustion of coke oven gas and blast furnace gas (COG+BFG) boilers. PAH samples from the stack flue gas (gas and particle phases) of these 25 boilers were collected by using a PAH stack sampling system. Twenty one individual PAHs were analyzed primarily by a gas chromatography/mass spectrometer (GC/MS). Total-PAH concentration in the flue gas of 83 measured data for these 25 boiler stacks ranged between 29.0 and 4250 microg/m(3) and averaged 488 microg/m(3). The average of PAH-homologue mass (F%) counted for the total-PAH mass was 54.7%, 9.47% and 15.3% for the 2-ring, 3-ring and 4-ring PAHs, respectively. The PAHs in the stack flue gas were dominant in the lower molecular weight PAHs. The emission factors (EFs) of total-PAHs were 13,300, 2920, 2880 and 208 microg/kg-fuel for the heavy oil, diesel, HO+NG and COG+BFG fueled-boiler, respectively. Nap was the most predominant PAH occurring in the stack flue gas. In addition, the EF of 21 individual PAHs in heavy-oil boiler were almost the highest among the four various fueled-boilers except for those of FL and BkF in the diesel boiler. Furthermore, the EF of total-PAHs or BaP for heavy oil were both one order of magnitude higher than that for the diesel-fueled boiler.

  8. Condensing economizers for small coal-fired boilers and furnaces

    SciTech Connect

    Butcher, T.A.; Litzke, W.

    1994-01-01

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impactors are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  9. Optimal scheduling of sootblowers in power plant boilers

    NASA Astrophysics Data System (ADS)

    Vasquez-Urbano, Pedro Manuel

    1997-11-01

    Burning coal or other fossil fuels in a utility boiler fouls the surfaces of its heat exchangers with ash and soot residues. These deposits affect the performance of the power plant since they reduce heat transfer from the combustion gases to the water or steam. Fouling can be removed during the operation of the plant with the use of lances, called sootblowers, that direct high-pressure air or steam onto the fouled surfaces. Sootblowing operations are key to plant efficiency and boiler maintenance, but they also incur operating costs. A utility boiler may have a hundred or so sootblowers placed in fixed locations. Deciding which of these should be used at any moment is complicated by the lack of instrumentation that can monitor fouling levels. This dissertation studies the optimization problem of scheduling sootblowing activities at a utility plant. The objective is to develop an optimization approach to determine which sootblowers should be activated at any moment in order to maximize plant efficiency. To accomplish this, three issues are addressed. First, models are developed that can estimate fouling conditions indirectly during plant operation using commonly available data. The approach used relies on a sequential application of linear regression fits. Secondly, autoregressive exogenous (ARX) models are used to describe the dynamics of the fouling process and to estimate the consequences of fouling on plant efficiency. All the foregoing empirical models are developed using data from a power plant. Finally, using the empirical models, an optimization model is formulated for the sootblowing scheduling problem and different optimization approaches that combine nonlinear programming with heuristics methods are investigated for its solution. The applicability of dynamic programming to this optimization problem is also explored.

  10. Retrofitted coal-fired firetube boiler and method employed therewith

    DOEpatents

    Wagoner, Charles L.; Foote, John P.

    1995-01-01

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

  11. Retrofitted coal-fired firetube boiler and method employed therewith

    DOEpatents

    Wagoner, C.L.; Foote, J.P.

    1995-07-04

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

  12. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  13. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  14. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  15. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  16. 46 CFR 63.25-7 - Exhaust gas boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 63.25-7 Section 63.25-7 Shipping... Requirements for Specific Types of Automatic Auxiliary Boilers § 63.25-7 Exhaust gas boilers. (a) Construction. An auxiliary exhaust gas boiler must meet the applicable construction requirements of part 52 or...

  17. 24. VIEW OF FIRING AISLE OF EAST BOILER ROOM LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    24. VIEW OF FIRING AISLE OF EAST BOILER ROOM LOOKING SOUTH. BOILERS 900 AND 901 ARE ON THE RIGHT, BOILERS 902, 903, AND 904 ARE ON THE LEFT. NOTE REMAINS OF THE LARRY CAR TRACK SYSTEM FOR TRANSFERRING COAL TO BOILER HOPPERS ABOVE THE AISLE. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  18. Looking east at the west wall of the boiler house, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking east at the west wall of the boiler house, boiler water treatment tank, and waste gas stack. Water tower is to the left of the boiler house. - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  19. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2013-10-01 2013-10-01 false Lap-joint seam boilers. 230.30 Section...

  20. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2014-10-01 2014-10-01 false Lap-joint seam boilers. 230.30 Section...

  1. 21 CFR 173.310 - Boiler water additives.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... Boiler water additives. Boiler water additives may be safely used in the preparation of steam that will.... The mixture is used as an anticorrosive agent in steam boiler distribution systems, with each... nitrilotriacetate Not to exceed 5 parts per million in boiler feedwater; not to be used where steam will be...

  2. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2012-10-01 2012-10-01 false Lap-joint seam boilers. 230.30 Section...

  3. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2012-10-01 2012-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  4. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2010-10-01 2010-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  5. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... gauge for a boiler or a main steam line may be examined and checked for accuracy by the marine inspector... 46 Shipping 2 2014-10-01 2014-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments....

  6. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2014-10-01 2014-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  7. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2011-10-01 2011-10-01 false Lap-joint seam boilers. 230.30 Section...

  8. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2011-10-01 2011-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  9. 49 CFR 230.30 - Lap-joint seam boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ..., DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Inspection and Repair § 230.30 Lap-joint seam boilers. Every boiler having lap-joint longitudinal seams... 49 Transportation 4 2010-10-01 2010-10-01 false Lap-joint seam boilers. 230.30 Section...

  10. 49 CFR 230.36 - Hydrostatic testing of boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... ADMINISTRATION, DEPARTMENT OF TRANSPORTATION STEAM LOCOMOTIVE INSPECTION AND MAINTENANCE STANDARDS Boilers and Appurtenances Pressure Testing of Boilers § 230.36 Hydrostatic testing of boilers. (a) Time of test. The... 49 Transportation 4 2013-10-01 2013-10-01 false Hydrostatic testing of boilers. 230.36 Section...

  11. ACTIVATION AND REACTIVITY OF NOVEL CALCIUM-BASED SORBENTS FOR DRY SO2 CONTROL IN BOILERS

    EPA Science Inventory

    Chemically modified calcium hydroxide (Ca(OH)2) sorbents developed in the U.S. Environmental Protection Agency's Air and Energy Engineering Research Laboratory (AEERL) for sulfur dioxide (SO2) control in utility boilers were tested in an electrically heated, bench-scale isotherma...

  12. PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER

    EPA Science Inventory

    The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...

  13. Results of heat tests of the TGE-435 main boiler in the PGU-190/220 combined-cycle plant of the Tyumen' TETs-2 cogeneration plant

    SciTech Connect

    A.V. Kurochkin; A.L. Kovalenko; V.G. Kozlov; A.I. Krivobok

    2007-01-15

    Special features of operation of a boiler operating as a combined-cycle plant and having its own furnace and burner unit are descried. The flow of flue gases on the boiler is increased due to feeding of exhaust gases of the GTU into the furnace, which intensifies the convective heat exchange. In addition, it is not necessary to preheat air in the convective heating surfaces (the boiler has no air preheater). The convective heating surfaces of the boiler are used for heating the feed water, thus replacing the regeneration extractions of the steam turbine (HPP are absent in the circuit) and partially replacing the preheating of condensate (the LPP in the circuit of the unit are combined with preheaters of delivery water). Regeneration of the steam turbine is primarily used for the district cogeneration heating purposes. The furnace and burner unit of the exhaust-heat boiler (which is a new engineering solution for the given project) ensures utilization of not only the heat of the exhaust gases of the GTU but also of their excess volume, because the latter contains up to 15% oxygen that oxidizes the combustion process in the boiler. Thus, the gas temperature at the inlet to the boiler amounts to 580{sup o}C at an excess air factor a = 3.50; at the outlet these parameters are utilized to T{sub out} = 139{sup o}C and a{sub out} = 1.17. The proportions of the GTU/boiler loads that can actually be organized at the generating unit (and have been checked by testing) are presented and the proportions of loads recommended for the most efficient operation of the boiler are determined. The performance characteristics of the boiler are presented for various proportions of GTU/boiler loads. The operating conditions of the superheater and of the convective trailing heating surfaces are presented as well as the ecological parameters of the generating unit.

  14. Boiler efficiency methodology for solar heat applications

    NASA Astrophysics Data System (ADS)

    Maples, D.; Conwell, J. C.; Pacheco, J. E.

    1992-08-01

    This report contains a summary of boiler efficiency measurements which can be applied to evaluate the performance of steam-generating boilers via both the direct and indirect methods. This methodology was written to assist industries in calculating the boiler efficiency for determining the applicability and value of thermal industrial heat, as part of the efforts of the Solar Thermal Design Assistance Center (STDAC) funded by Sandia National Laboratories. Tables of combustion efficiencies are enclosed as functions of stack temperatures and the amount of carbon dioxide and carbon monoxide in the gas stream.

  15. Air toxics evaluation of ABB Combustion Engineering Low-Emission Boiler Systems

    SciTech Connect

    Wesnor, J.D.

    1993-10-26

    The specific goals of the program are to identify air toxic compounds that might be emmitted from the new boiler with its various Air Pollution Control device for APCD alternatives in levels of regulatory concern. For the compounds thought to be of concern, potential air toxic control methodologies will be suggested and a Test Protocol will be written to be used in the Proof of Concept and full scale tests. The following task was defined: Define Replations and Standards; Identify Air Toxic Pollutants of Interest to Interest to Utility Boilers; Assesment of Air Toxic By-Products; State of the Art Assessment of Toxic By-Product Control Technologies; and Test Protocol Definition.

  16. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    SciTech Connect

    Adams, Bradley R.; Fry, Andrew R.; Senior, Constance L.; Shim, Hong Shig; Otten, Brydger Van; Wendt, Jost; Shaddix, Christopher; Tree, Dale

    2010-06-01

    This report summarizes Year 2 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Year 2 focused extensively on obtaining experimental data from the bench-scale, lab-scale and pilot-scale reactors. These data will be used to refine and validate submodels to be implemented in CFD simulations of full-scale boiler retrofits. Program tasks are on schedule for Year 3 completion. Both Year 2 milestones were completed on schedule and within budget.

  17. Boiler scale prevention employing an organic chelant

    DOEpatents

    Wallace, Steven L.; Griffin, Jr., Freddie; Tvedt, Jr., Thorwald J.

    1984-01-01

    An improved method of treating boiler water which employs an oxygen scavenging compound and a compound to control pH together with a chelating agent, wherein the chelating agent is hydroxyethylethylenediaminetriacetic acid.

  18. Methane de-NOX for Utility PC Boilers

    SciTech Connect

    Bruce Bryan; Joseph Rabovitser; Serguei Nester; Stan Wohadlo

    2005-03-31

    Large-scale combustion tests with caking bituminous coal was on hold this quarter mainly due to Riley's Commercial Burner Test Facility (CBTF) not having adequate weatherproofing to support operation under freezing conditions. The CBTF was secured and decommissioned for the winter season. CBTF bituminous coal tests shall continue to remain on hold now as a result of project funding limitations, however. No further modifications at the CBTF are planned until needed support is obtained. Activities this quarter have concentrated on finding additional support for the project. Currently, GTI has been granted a no-cost time extension through September 2005 and efforts to secure more support will continue in hopes that large-scale preheat caking bituminous combustion tests will be carried out as planned.

  19. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Bruce Bryan; Joseph Rabovitser; Serguei Nester; Stan Wohadlo

    2004-12-31

    Preparations for conducting large-scale combustion tests with caking bituminous coal continued during the start of this quarter. Major project accomplishments related to bituminous coal testing included: a CFD preheat model and evaluation, an update of the process flow diagram and a detailed preheat burner mechanical design (suitable for construction) for firing bituminous coal. Installation and testing of the 85 MMBtu/h bituminous coal preheating system was planned to take place before the end of December. Based on the inability to conduct testing in Riley's Commercial Burner Test Facility (CBTF) during freezing weather, a schedule review indicated required site work for testing bituminous coal at the CBTF could not be completed before freezing weather set in at the site. Further bituminous preheat modification work was put on hold and efforts turned to securing the test facility over the winter season. Bituminous coal tests are therefore delayed; April-May 2005 is earliest estimate of when testing can resume. A request for a time extension was submitted to DOE to extend the project through September 2005 to allow time to secure additional funding and complete the bituminous coal testing. Removal of the PRB PC Preheater from the CBTF burner deck was completed. Decommissioning of the CBTF for the winter was also completed.

  20. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Bruce Bryan; Joseph Rabovitser Serguei Nester; Stan Wohadlo

    2004-06-30

    The primary focus for the project during the quarter was shakedown testing of the large-scale coal preheater prototype in the CBTF with non-caking PRB coal. Additional pilot-scale tests were conducted in the PSCF in support of developing a preheating system design suitable for use with caking coals. Thirty-two additional pilot tests were conducted during the quarter with caking coal. These tests further evaluated the use of the air-bleed and indirect air-cooled liner designs to reduce or eliminate combustor plugging with caking coal. The air-bleed configurations tested used air injection holes perpendicular to the liner's longitudinal axis with the number, size and air flow though the air-bleed holes varied to determine the effect on combustor plugging. The indirect cooling configurations tested included a stainless steel liner with spiral fins in the annular space between the liner and the combustor wall, and a silicon carbide liner without fins. Continuous pilot operation was maintained for up to 30 minutes at a coal feed rate of 50 lb/h with the air-bleed liner. The best result achieved was for the stainless steel indirect air-cooled liner with 20 minutes of continuous operation at 126 lb/h of coal followed by an additional 20 minutes at 150 lb/h. The NOx results from these continue to indicate that even greater NOx reduction is possible with caking coal than with the PRB coal tested. The installation of the large-scale prototype coal preheater for PRB testing in the CBTF was completed and shakedown testing with natural gas and PRB coal started during the quarter. Stable operation of the coal system, combustor and burner were achieved at coal feed rates up to 6000 lb/h (50 MMBtu/h).

  1. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Bruce Bryan; Joseph Rabovitser; Serguei Nester; Stan Wohadlo

    2005-06-30

    Large-scale combustion tests with caking bituminous coal has stopped. This stoppage has come about due to limitations in current funding available to continue large scale research and development activities at Riley's Commercial Burner Test Facility (CBTF) of the PC Preheat technology. The CBTF was secured and decommissioned in the previous quarter; work this quarter has focused on disposition of PC Preheat experimental equipment at the CBTF as well as methods for disposal of about 100 tons of residual PRB test coal in storage. GTI was granted a no-cost time extension through September 2005; a final report is due in December 2005.

  2. METHANE de-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Joseph Rabovitser; Bruce Bryan; Serguei Nester; Stan Wohadlo

    2003-04-01

    During the current quarter, pilot scale testing was continued with the modified combustor and modified channel burner using the new PRB coal delivered in late December. Testing included benchmark testing to determine whether the system performance was comparable to that with the previous batch of PRB coal, baseline testing to characterize performance of the PC Burner without coal preheating, and parametric testing to evaluate the effect of various preheat combustor and PC burner operating variables, including reduced gas usage in the preheat combustor. A second version of the PC burner in which the secondary air channels were closed and replaced with six air nozzles was then tested with PRB coal. Plans were developed with RPI for the next phase of testing at the 100 million Btu/h scale using RPI's Coal Burner Test Facility (CBTF). A cost estimate for preparation of the CBTF and preheat burner system design, installation and testing was then prepared by RPI.

  3. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Bruce Bryan; Joseph Rabovitser; Serguei Nester; Stan Wohadlo

    2004-09-30

    Large-scale PRB testing during the current quarter was cut short due to the inability of the coal mill to meet the 85 MMBtu/h design firing rate. The project was therefore redirected toward design, installation and testing of the 85-million Btu/h preheater for bituminous coal. Based on extensive pilot-scale testing completed earlier in the project, 2-D modeling and preliminary design activities were started based on the use of staged, annular protective air films to control temperature and prevent deposition on the preheater walls. A total of 14 2-D modeling cases were completed for the modified preheater for bituminous coal. The preheater concept modeled was based on an expanding preheater chamber where the diameter of the chamber is increased in steps along its length and annular cooling/protective air is introduced at each step. A process flow diagram for the bituminous coal preheating system and a preliminary preheater design drawing were developed based on the modeling results. A project schedule to complete design, installation and testing of the 85 MMBtu/h bituminous coal preheating system before the end of December was also developed.

  4. METHANE de-NOX for Utility PC Boilers

    SciTech Connect

    Joseph Rabovitser; Serguei Nester; Stan Wohadlo

    2005-09-30

    Large-scale combustion tests with caking bituminous coal has stopped. This stoppage has come about due to limitations in current funding available to continue large scale research and development activities at Riley Power's Commercial Burner Test Facility (CBTF) of the PC Preheat technology. The CBTF was secured and decommissioned in the previous quarter; work this quarter work completed the securing the proper disposition of all PC Preheat experimental equipment at the PSCF and CBTF and completing negotiations with AES Westover (a power plant in Johnson City, New York) to accept 130 tons of residual PRB test coal in storage. The coal transport to Westover occurred at the end of August. GTI was granted a no-cost time extension through September 2005; immediate efforts are focused on completing a draft final report, which is due in October 31, 2005 and the final report in December.

  5. METHANE DE-NOX FOR UTILITY PC BOILERS

    SciTech Connect

    Bruce Bryan; Joseph Rabovitser; Serguei Nester; Stan Wohadlo

    2004-02-06

    The primary focus for the project continues to be on developing a PC PREHEAT system design suitable for use with caking coals and readying the 100 MMBtu/h CBTF for testing with noncaking PRB coal. During the current quarter, twenty-two pilot tests were conducted with Central Appalachian (CA) caking coal. The objective for these tests was to achieve continuous operation of the pilot system at its design coal feed rate of 156 lb/h, without plugging or agglomeration in the combustor. One combustor air distribution method tested achieved continuous operation at 110 lb/hr, and inspection of the combustor afterward indicated that this method has potential to solve the caking problem. The NOx results from the pilot caking coal runs indicate that even greater NOx reduction is possible with CA coal than with the PRB coal tested, to levels near 100 ppmv or lower at 4-6% exit oxygen. It was therefore decided to conduct additional pilot tests of the air distribution method to determine how to incorporate this into a workable CA combustor design. Based on current weather and manpower restrictions at the site, this pilot testing is expected to be started in February. The design for the 100 MMBtu/h unit for PRB testing in the CBTF was completed and fabrication and installation started during the quarter. While significant progress has been made in the installation of the unit, weather and combustor fabrication delays are expected to move the start of large-scale testing with PRB coal into February, which will push the project completion date beyond the current 3/30/04 end date. GTI is in the process of developing a revised project schedule and estimated cost to complete.

  6. Behavior of sulfur and chlorine in coal during combustion and boiler corrosion. Technical report, September 1--November 31, 1991

    SciTech Connect

    Chou, C.L.

    1991-12-31

    The purpose of this project is to conduct laboratory experiments to clarify the mechanism of boiler corrosion, which may lead to solving the corrosion problem associated with the utilization of Illinois` high-sulfur and high-chlorine coal. The kinetics of the release of sulfur and chlorine species during coal combustion is being determined in the laboratories using temperature-programmed pyrolysis coupled with quadrupole gas analysis (QGA) and thermogravimetric analysis in conjunction with Fourier transform infrared spectroscopy (FTIR). Samples of boiler deposits and ashes from different locations in boilers using Illinois coal will be analyzed for mineralogical and chemical compositions to understand the relations among deposit compositions, coal compositions, and the gaseous species in combustion gases. The relationship between the level of chlorine in Illinois coal and boiler corrosion will be studied by experiments with simulated combustion gases under combustion conditions. Reduction of sulfur and chloride concentrations in the flue gas using additives will also be evaluated.

  7. Model-based control rescues boiler from steam-temperature excursions

    SciTech Connect

    Hanson, K.; Werre, J.; Chloupek, J.; Richerson, J.

    1995-05-01

    This article describes how, after operators of a lignite-fired boiler wrestled for years to control its main steam temperature, a switch to model-based control resolved the problem. Decoupling of control loops was essential. Montana Dakota Utilities (MDU) is the operator of the Coyote station, a 450-MW unit located at Beulah, ND, in the heart of lignite country. Owners of the plant are MDU, Northern Municipal Power Agency, Northwestern Public Service Co., and Otter Tail Power Co. The unit, a Babcock and Wilcox Co. (Barberton, Ohio) drum-boiler design, came on line in 1981. It burns lignite with a heating value of 6,900 Btu/lb using 12 cyclones. Because of unique boiler characteristics and controls implementation using several different control systems, the Coyote station had experienced significant steam-temperature excursions over the years.

  8. Boiler burden reduced at Bedford site.

    PubMed

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation. PMID:22049674

  9. Boiler burden reduced at Bedford site.

    PubMed

    Horsley, Chris

    2011-10-01

    With the NHS aiming to reduce its 2007 carbon footprint by 10% by 2015, Chris Horsley, managing director of Babcock Wanson UK, a provider of industrial boilers and burners, thermal oxidisers, air treatment, water treatment, and associated services, looks at how one NHS Trust has approached the challenge, and considerably reduced its carbon emissions, by refurbishing its boiler house and moving from oil to gas-fired steam generation.

  10. Gas-fired boiler and turbine air toxics summary report. Final report, January-September 1995

    SciTech Connect

    Rossi-Lane, C.; Stein, D.; Himes, R.

    1996-08-01

    The objective of the report is to provide a summary of the criteria pollutants and hazardous air pollutants (HAPs) emitted from a variety of gas-fired stationary sources including utility boilers, utility turbines, and turbines used for natural gas transmission. The report provides emission factors for each compound measured as a function of load to support general use during the preparation of Title V permit applications.

  11. Research and Development of Large Capacity CFB Boilers in TPRI

    NASA Astrophysics Data System (ADS)

    Xianbin, Sun; Minhua, Jiang

    This paper presents an overview of advancements of circulating fluidized bed (CFB) technology in Thermal Power Research Institute (TPRI),including technologies and configuration and progress of scaling up. For devoloping large CFB boiler, the CFB combustion test facilities have been established, the key technologies of large capacity CFB boiler have been research systematically, the 100MW ˜330MW CFB boiler have been developed and manufactured. The first domestically designed 100MW and 210MW CFB boiler have been put into commericial operation and have good operating performance. Domestic 330MW CFB boiler demonstration project also has been put into commericial operation,which is H type CFB boiler with Compact heat exchanger. This boiler is China's largest CFB boiler. The technical plan of domestic 600MW supercritical CFB boiler are also briefly introduced.

  12. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

  13. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-03-31

    This is the fifteenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At AEP's Gavin Plant, data from the corrosion probes showed that corrosion rate increased as boiler load was increased. During an outage at the plant, the drop in boiler load, sensor temperature and corrosion rate could all be seen clearly. Restarting the boiler saw a resumption of corrosion activity. This behavior is consistent with previous observations made at a 600MWe utility boiler. More data are currently being examined for magnitudes of corrosion rates and changes in boiler operating conditions. Considerable progress was made this quarter in BYU's laboratory study of catalyst deactivation. Surface sulfation appears to partially suppress NO adsorption when the catalyst is not exposed to NH3; NH3 displaces surface-adsorbed NO on SCR catalysts and surface sulfation increases the amount of adsorbed NH3, as confirmed by both spectroscopy and TPD experiments. However, there is no indication of changes in catalyst activity despite changes in the amount of adsorbed NH3. A monolith test reactor (MTR), completed this quarter, provided the first comparative data for one of the fresh and field-exposed monolith SCR catalysts yet developed in this project. Measurements of activity on one of the field-exposed commercial monolith catalysts do not show significant changes in catalyst activity (within experimental error) as compared to the fresh catalyst. The exposed surface of the sample contains large amounts of Ca and Na, neither of which is present in the fresh sample, even after removal of visibly obvious fouling deposits. However, these fouling compounds do not

  14. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

    2002-04-30

    This is the seventh Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. A series of field tests for RRI at the Ameren Sioux Unit No.1 have demonstrated that RRI can provide up to 30% NOx reduction over the use of over fire air in large scale (480MW) cyclone fired utility boilers. The field tests and modeling results are in good agreement. Final data analysis has been completed for tests performed at Eastlake Power Station of a real-time waterwall corrosion monitoring system. The tests demonstrated that corrosion could be measured accurately in real-time in normal boiler operations, and an assessment of waterwall wastage could be made without impacting boiler availability. Detailed measurements of soot volume fraction have been performed for a coal burner in a pilot scale test furnace. The measured values are in good agreement with the expected trends for soot generation and destruction. Catalysts from four commercial manufacturers have been ordered and one of the samples was received this quarter. Several in situ analyses of vanadium-based SCR catalyst systems were completed at BYU. Results to date indicate that the system produces results that represent improvements compared to literature examples of similar experiments. Construction of the catalyst characterization system (CCS) reactor is nearly complete, with a few remaining details discussed in this report. A literature review originally commissioned from other parties is being updated and will be made available under separate cover as part of this investigation. Fabrication of the multi-catalyst slipstream

  15. 33. VIEW OF BASEMENT UNDER EAST BOILER ROOM LOOKING TOWARD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. VIEW OF BASEMENT UNDER EAST BOILER ROOM LOOKING TOWARD WEST BOILER ROOM BASEMENT THROUGH THE ASH TRANSFER TUNNEL. ASH HOPPER FOR BOILER 900 IS ON THE RIGHT. NOTE THE TRACKS ALONG THE FLOOR OF THE TUNNEL. A SMALL ELECTRIC LOCOMOTIVE HAULED CARS FOR TRANSFERRING ASH FROM BOILERS TO DISPOSAL SITES OUTSIDE THE BUILDING. THIS SYSTEM BECAME OBSOLETE IN 1938 WHEN BOILERS IN THE WEST BOILER ROOM WERE REMOVED AND PULVERIZED COAL WAS ADOPTED AS THE FUEL. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  16. Fuel sulfur and boiler fouling

    SciTech Connect

    Litzke, W.; Celebi, Y.; Butcher, T.

    1995-04-01

    Fouling of the heat transfer surfaces of boilers and furnaces by `soot` leads to reduced efficiency and increased service requirements. The average level of annual efficiency reduction as a result of fouling if generally accepted as 2% per year. Improving the efficiency of equipment in the field may be the most important oil heat conservation opportunity at present. Improvements can be realized by reducing fouling rates, promoting lower firing rates in existing equipment, and enabling excess air levels to be set lower without raising concerns about increased service requirements. In spite of the importance of efficiency in the field there is very little data available on efficiency degradation rates with modern equipment, actual field operating conditions (excess air and smoke number settings) and service problems which affect efficiency. During 1993-94 field tests were initiated to obtain such data and to obtain information that would compliment existing and current laboratory work. Experimental work conducted on a bench scale level have included tests with various advanced burners, fuel types, and different operating conditions which have been done at the BNL Rapid Fouling Test Facility. This report will focus on the field study of fouling effects on ten residential heating service problems at each site are summarized. In addition, the technical difficulties involved with conducting such a field study shall also be discussed as the findings should serve to improve future work in this area.

  17. Boiler MACT Technical Assistance (Fact Sheet)

    SciTech Connect

    Not Available

    2012-03-01

    Fact sheet describing the changes to Environmental Protection Act process standards. The DOE will offer technical assistance to ensure that major sources burning coal and oil have information on cost-effective, clean energy strategies for compliance, and to promote cleaner, more efficient boiler burning to cut harmful pollution and reduce operational costs. The U.S. Environmental Protection Agency (EPA) is expected to finalize the reconsideration process for its Clean Air Act pollution standards National Emissions Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and Process Heaters (known as Boiler Maximum Achievable Control Technology (MACT)), in Spring 2012. This rule applies to large and small boilers in a wide range of industrial facilities and institutions. The U.S. Department of Energy (DOE) will offer technical assistance to ensure that major sources burning coal or oil have information on cost-effective clean energy strategies for compliance, including combined heat and power, and to promote cleaner, more efficient boilers to cut harmful pollution and reduce operational costs.

  18. Boiler house modernization through shared savings program

    SciTech Connect

    Breault, R.W.

    1995-12-31

    Throughout Poland as well as the rest of Eastern Europe, communities and industries rely on small heat only boilers to provide district and process heat. Together these two sectors produce about 85,000 MW from boilers in the 2 to 35 MW size range. The bulk of these units were installed prior to 1992 and must be completely overhauled to meet the emission regulations which will be coming into effect on January 1, 1998. Since the only practical fuel is coal in most cases, these boilers must be either retrofit with emission control technology or be replaced entirely. The question that arises is how to accomplish this given the current tight control of capital in Poland and other East European countries. A solution that we have for this problem is shared savings. These boilers are typically operating with a quiet low efficiency as compared to western standards and with excessive manual labor. Installing modernization equipment to improve the efficiency and to automate the process provides savings. ECOGY provides the funds for the modernization to improve the efficiency, add automation and install emission control equipment. The savings that are generated during the operation of the modernized boiler system are split between the client company and ECOGY for a number of years and then the system is turned over in entirety to the client. Depending on the operating capacity, the shared savings agreement will usually span 6 to 10 years.

  19. Boiler chemical cleaning waste management manual

    SciTech Connect

    Behrens, G.P.; Holcombe, L.J.; Owen, M.L.; Rohlack, L.A.; Stohs, M. )

    1992-08-01

    Boiler chemical cleaning waste is generated during power plant outages when the water-side of the boiler and condenser tubes are cleaned to remove built-up scale and corrosion products that reduce heat transfer efficiency. The cleaning agents are designed to remove scale and deposits; thus, the spent cleaning solutions contain dissolved and suspended metals such as iron and copper, with lesser amounts of chromium, magnesium, nickel and zinc. The alternatives for managing boiler chemical cleaning waste include strategies for minimizing the generation of the waste, pretreatment, physical/chemical treatment, ponding, evaporation in the boiler, contract disposal, and reuse in wet scrubbers. The selection of a particular management option will be influenced by the cleaning chemical used, tube metallurgy, environmental regulations, and particulars of the plant such as the facilities and equipment available for treatment and the plant physical layout. The continued evolution of air, water, and solid waste regulations will greatly influence the choices available for cleaning chemicals, vendors, and boiler cleaning waste management options. This manual presents cost information and detailed laboratory and field data on the options available for management of this waste stream.

  20. Fireplace boiler system. Final progress report

    SciTech Connect

    DePalmo, C.R.

    1985-01-01

    The results showed that the fireplace boiler system can generate more heat than a conventional gas fired furnace (because of controls) and can generate higher temperatures at the various supply registers. In addition, the distribution of heat from the fireplace boiler system results in better thermal confort since the furnace fan is continuous rather than intermittent as in a conventional system. It is important to reiterate the fact that the system incorporates a pressure-temperature relief valve and an expansion tank to further alleviate any potential high temperature conditions. The second objective was partially fulfilled in view of the fact that, on a mild summer day (ambient temperature 83/sup 0/F), the fireplace boiler system, operating on incoming service water (75/sup 0/F) generated a cooling effect that could aid a conventional central air conditioning system in providing total house comfort. However, operating alone, only a ventilation effect could be generated. These results showed that with an ice pack, placed on the fireplace boiler, the water temperature rose 5/sup 0/F, depicting the fact that heat transfer was taking place while the water in the system is being circulated. The information gained from these tests results leads one to believe that an ice pack chilled water system, adequately designed, constructed and insulated could be added to the existing fireplace boiler system and a total air conditioning effect could be obtained.

  1. Evaluation of dense-phase ultrafine coal (DUC) as a fuel alternative for oil- and gas-designed boilers and heaters. Final report

    SciTech Connect

    Not Available

    1986-12-01

    Utility and industrial firms currently using oil- and gas-fired boilers have an interest in substitution of coal for oil and gas as the primary boiler fuel. This interest stems from coal`s two main advantages over oil and gas-lower cost and security of supply. Recent efforts in the area of coal conversion have been directed to converting oil- and gas- fired boilers which were originally designed for coal-firing or were designed with some coal-firing capability. Boilers designed exclusively for oil- or gas-firing have not been considered viable candidates for coal conversion because they generally require a significant capacity derating and extensive and costly modifications. As a result, conversion of boilers in this class to coal-firing has generally been considered unattractive. Renewed interest in the prospects for converting boilers designed exclusively for oil- and gas-firing to coal firing has centered around the concept of using ``ultra fine`` coal as opposed to ``conventional grind`` pulverized coal. The main distinction being the finer particle size to which the former is ground. This fuel type may have characteristics which ameliorate many of the boiler problems normally associated with pulverized coal-firing. The overall concept for ultrafine coal utilization is based on a regional large preparation plant with distribution of a ready to fire fuel directly to many small users. This differs from normal practice in which final coal sizing is performed in pulverizers at the user`s site.

  2. Looking north at the south wall of the boiler house ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking north at the south wall of the boiler house and the waste gas stack. - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  3. 3. Partial view of SE sides of Boiler Building (left), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Partial view of SE sides of Boiler Building (left), Incineration Building (to right of stack) and Machine Shop (right). - Pacific Creosoting Plant, Boiler Building, 5350 Creosote Place, Northeast, Bremerton, Kitsap County, WA

  4. 36. REDUCTION PLANT CLOSE VIEW OF FURNACE AND BOILER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. REDUCTION PLANT - CLOSE VIEW OF FURNACE AND BOILER Reduction Plant furnace and boiler used to provide heat for drying the fish and fish offal, in their conversion to meal. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  5. 1. VIEW OS SOUTH FRONT OF BOILER HOUSE, WITH SCALE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW OS SOUTH FRONT OF BOILER HOUSE, WITH SCALE STICK, SHOWING HEAVY SCALES OFFICE TO LEFT, LOOKING NORTH - Marvine Colliery, Boiler House No. 2, West side Boulevard Avenue, between East Parker Street & Route 380, Scranton, Lackawanna County, PA

  6. Chelant enhancement of a polymer boiler water treatment program

    SciTech Connect

    Wallace, S.L.

    1985-09-01

    Four boiler water treatment programs were evaluated for their ability to transport metal ions through 600 psi (41 MPa) waste heat recovery steam generators. Phosphate/sulfite alone failed to transport Ca, Mg, or Fe metal ions through the boiler. The addition of a polymer to the phosphate/sulfite transported Mg through the boiler and aided in the dissolution of Mg from the previously deposited boiler scale. This program also increased the amount of Ca transported through the boiler. The addition of the chelant, VERSENE /sup 1/ 100 (sodium ethylenediaminetetraacetate), to the phosphate/sulfite allowed both Mg and Fe to be transported through the boiler and removed from the scale. The combination of chelant and polymer added to phosphate/ sulfite caused a synergism that allowed Mg, Ca, and Fe to be transported through the boiler and Mg and Ca to be removed from the boiler scale.

  7. 1. VIEW TO EAST, WITH BOILER HOUSE TO LEFT, FILTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW TO EAST, WITH BOILER HOUSE TO LEFT, FILTH HOIST HOUSE TO RIGHT, WITH ENGINE HOUSE AT RIGHT REAR. - Providence Sewage Treatment System, Ernest Street Pumping Station, Boiler House, Ernest Street & Allens Avenue, Providence, Providence County, RI

  8. 3. NORTH ELEVATION OF BOILER HOUSE; PARTIAL NORTH ELEVATION OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. NORTH ELEVATION OF BOILER HOUSE; PARTIAL NORTH ELEVATION OF ENGINE HOUSE, LEFT REAR. - Providence Sewage Treatment System, Ernest Street Pumping Station, Boiler House, Ernest Street & Allens Avenue, Providence, Providence County, RI

  9. 4. VIEW OF WEST AND SOUTH FACADES OF BOILER HOUSE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF WEST AND SOUTH FACADES OF BOILER HOUSE, WITH COAL HOPPERS AT W EST, LOOKING NORTHEAST - Marvine Colliery, Boiler House No. 2, West side Boulevard Avenue, between East Parker Street & Route 380, Scranton, Lackawanna County, PA

  10. 2. EAST SIDE; COAL ASH FROM BOILERS WAS BLOWN INTO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. EAST SIDE; COAL ASH FROM BOILERS WAS BLOWN INTO TANK AT RIGHT, THEN DROPPED INTO RAIL CARS FOR REMOVAL - Rath Packing Company, Boiler Room, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  11. 3. GENERAL VIEW OF BOILER ROOM, LOOKING NORTH; CONTROL PANEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. GENERAL VIEW OF BOILER ROOM, LOOKING NORTH; CONTROL PANEL AT CENTER; BOXLIKE, RIVETED HOUSING AT TOP CENTER CONTAINED AUGER FOR COAL DISTRIBUTION SYSTEM - Rath Packing Company, Boiler Room, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  12. Looking south at a chemical mixing tank for boiler feedwater. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking south at a chemical mixing tank for boiler feedwater. - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  13. 38. Photocopy of photograph. STEEL PLANT, BOILERS UNDER CONSTRUCTION IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. Photocopy of photograph. STEEL PLANT, BOILERS UNDER CONSTRUCTION IN BOILER PLANT LOCATED EAST OF MAIN STEEL PLANT, 1909. (From the Bethlehem Steel Corporation collection, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  14. Overview of Boiler House showing the Ibeam framework supporting the ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Overview of Boiler House showing the I-beam framework supporting the chimney, view facing southwest - Kahului Cannery, Plant No. 28, Boiler House, Sheet Metal and Electrical Shops, 120 Kane Street, Kahului, Maui County, HI

  15. Looking south at boiler feedwater pumps (steam turbine pump on ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking south at boiler feedwater pumps (steam turbine pump on left, electric motor pump on right). - Wheeling-Pittsburgh Steel Corporation, Allenport Works, Boiler House, Route 88 on West bank of Monongahela River, Allenport, Washington County, PA

  16. 8. VIEW LOOKING SOUTH, SHOWING STEAM BOILER AT WEST END ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW LOOKING SOUTH, SHOWING STEAM BOILER AT WEST END OF MILL. WROUGHT IRON BOILER MADE BY I. & E. GREENWALD COMPANY OF CINCINNATI, OHIO, CIRCA 1880 - Guyn's Mill, Grist Mill, Mundy's Landing & Pauls Mill Roads, Troy, Woodford County, KY

  17. 4. STEAM PLANT MARINE BOILERS WEST OF STEAM PLANT AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. STEAM PLANT MARINE BOILERS WEST OF STEAM PLANT AND SOUTH OF ORIGINAL STEAM PLANT BOILERS, FROM SOUTH. November 13, 1990 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  18. Looking northwest at central boiler house, with 16" skelp mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking northwest at central boiler house, with 16" skelp mill furnace building in foreground. - U.S. Steel National Tube Works, Central Boiler House, Along Monongahela River, McKeesport, Allegheny County, PA

  19. Black liquor combustion validated recovery boiler modeling, five-year report

    SciTech Connect

    Grace, T.M.; Frederick, W.J.; Salcudean, M.; Wessel, R.A.

    1996-08-01

    The objective of this project was to develop a new computer model of a recovery boiler furnace using a computational fluid dynamics (CFD) code specifically tailored to the requirements for solving recovery boiler flows, and using improved submodels for black liquor combustion based on continued laboratory fundamental studies. The project originated in October 1990 and was scheduled to run for four years. At that time, there was considerable emphasis on developing accurate predictions of the physical carryover of macroscopic particles of partially burnt black liquor and smelt droplets out of the furnace, since this was seen as the main cause of boiler plugging. This placed a major emphasis on gas flow patterns within the furnace and on the mass loss rates and swelling and shrinking rates of burning black liquor drops. As work proceeded on developing the recovery boiler furnace model, it became apparent that some recovery boilers encounter serious plugging problems even when physical carryover was minimal. After the original four-year period was completed, the project was extended to address this issue. The objective of the extended project was to improve the utility of the models by including the black liquor chemistry relevant to air emissions predictions and aerosol formation, and by developing the knowledge base and computational tools to relate furnace model outputs to fouling and plugging of the convective sections of the boilers. The work done to date includes CFD model development and validation, acquisition of information on black liquor combustion fundamentals and development of improved burning models, char bed model development, and model application and simplification.

  20. Evaluation of thermal overload in boiler operators.

    PubMed

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload. PMID:22316768

  1. Condensing heat exchangers for maximum boiler efficiency

    SciTech Connect

    Johnson, D.W.; DiVitto, J.G.; Rakocy, M.E.

    1994-12-31

    Until now, boiler efficiency has been limited due to the minimum temperature allowed at the stack. Heat lost up the stack was in exchange for keeping the flue gas temperature above the water vapor dew point. If water vapor was allowed to condense out, rapid deterioration, due to acid corrosion, of the outlet duct and stack would result. With the development of the condensing heat exchanger, boiler efficiency can now exceed 90%. Approximately 1% gain in boiler efficiency can be expected for every 40 F (4.5 C) reduction in flue gas stack temperature. In the CHX{reg_sign} condensing heat exchanger, all gas wetted surfaces are covered with DuPont Teflon{reg_sign}. The Teflon covered heat exchanger surfaces are impervious to all acids normally resulting from the combustion of fossil fuels. This allows the flue gas to be cooled to below the water vapor dew point with no subsequent corrosion of the heat exchanger surfaces.

  2. Direct contact, binary fluid geothermal boiler

    DOEpatents

    Rapier, P.M.

    1979-12-27

    Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carryover through the turbine causing corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

  3. Direct contact, binary fluid geothermal boiler

    DOEpatents

    Rapier, Pascal M.

    1982-01-01

    Energy is extracted from geothermal brines by direct contact with a working fluid such as isobutane which is immiscible with the brine in a geothermal boiler. The geothermal boiler provides a distributor arrangement which efficiently contacts geothermal brine with the isobutane in order to prevent the entrainment of geothermal brine in the isobutane vapor which is directed to a turbine. Accordingly the problem of brine carry-over through the turbine causes corrosion and scaling thereof is eliminated. Additionally the heat exchanger includes straightening vanes for preventing startup and other temporary fluctuations in the transitional zone of the boiler from causing brine carryover into the turbine. Also a screen is provided in the heat exchanger to coalesce the working fluid and to assist in defining the location of the transitional zone where the geothermal brine and the isobutane are initially mixed.

  4. Evaluation of thermal overload in boiler operators.

    PubMed

    Braga, Camila Soares; Rodrigues, Valéria Antônia Justino; Campos, Julio César Costa; de Souza, Amaury Paulo; Minette, Luciano José; de Moraes, Angêlo Casali; Sensato, Guilherme Luciano

    2012-01-01

    The Brazilians educational institutions need a large energy demand for the operation of laundries, restaurants and accommodation of students. Much of that energy comes from steam generated in boilers with wood fuel. The laboral activity in boiler may present problems for the operator's health due to exposure to excessive heat, and its operation has a high degree of risk. This paper describes an analysis made the conditions of thermal environment in the operation of a B category boiler, located at a Higher Education Institution, located in the Zona da Mata Mineira The equipments used to collect data were Meter WBGT of the Heat Index; Meter of Wet Bulb Index and Globe Thermometer (WBGT); Politeste Instruments, an anemometer and an Infrared Thermometer. By the application of questionnaires, the second phase consisted of collecting data on environmental factors (temperature natural environment, globe temperature, relative humidity and air velocity). The study concluded that during the period evaluated, the activity had thermal overload.

  5. Computer simulation of the fire-tube boiler hydrodynamics

    NASA Astrophysics Data System (ADS)

    Khaustov, Sergei A.; Zavorin, Alexander S.; Buvakov, Konstantin V.; Sheikin, Vyacheslav A.

    2015-01-01

    Finite element method was used for simulating the hydrodynamics of fire-tube boiler with the ANSYS Fluent 12.1.4 engineering simulation software. Hydrodynamic structure and volumetric temperature distribution were calculated. The results are presented in graphical form. Complete geometric model of the fire-tube boiler based on boiler drawings was considered. Obtained results are suitable for qualitative analysis of hydrodynamics and singularities identification in fire-tube boiler water shell.

  6. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

    2002-07-28

    This is the eighth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. CFD modeling studies of RRI in a full scale utility boiler have been performed that provide further insight into the NOx reduction process that occurs if the furnace is not adequately staged. In situ reactivity data indicate thus far that titania sulfates under SCR conditions but there is no indication of vanadia sulfation in agreement with some, but not most literature results. Additional analysis and advanced diagnostics are under way to confirm this result and determine its accuracy. Construction of a catalyst characterization reactor system is nearly complete, with a few remaining details discussed in this report. Shakedown testing of the SCR field reactor was completed at the University of Utah pilot-scale coal furnace. The CEM system has been ordered. Talks continued with American Electric Power about hosting a demonstration at their Rockport plant.

  7. Coal reburning for cyclone boiler NO sub x control demonstration

    SciTech Connect

    Not Available

    1992-01-01

    Babcock Wilcox engineering studies followed by pilot-scale testing has developed/confirmed the potential of utilizing gas, oil or coal reburning as a viable NO{sub x} reduction technology. To date, two US sponsored programs promote natural gas/oil as a reburning fuel because it was believed that gas/oil will provide significantly higher combustion efficiency than using coal at the reburn zone. Although B W has shown that gas/oil reburning will play a role in reducing NO{sub x} emissions from cyclone boilers, B W coal reburning research has also shown that coal as a reburning fuel performs nearly as well as gas/oil without deleterious effects on combustion efficiency. This means that boilers using reburning for NO, control can maintain 100% coal usage instead of switching to 20% gas/oil for reburning. As a result of the B W performed coal reburning research, the technology has advanced to the point which it is now ready for demonstration on a commercial scale.

  8. An improved PCA method with application to boiler leak detection.

    PubMed

    Sun, Xi; Marquez, Horacio J; Chen, Tongwen; Riaz, Muhammad

    2005-07-01

    Principal component analysis (PCA) is a popular fault detection technique. It has been widely used in process industries, especially in the chemical industry. In industrial applications, achieving a sensitive system capable of detecting incipient faults, which maintains the false alarm rate to a minimum, is a crucial issue. Although a lot of research has been focused on these issues for PCA-based fault detection and diagnosis methods, sensitivity of the fault detection scheme versus false alarm rate continues to be an important issue. In this paper, an improved PCA method is proposed to address this problem. In this method, a new data preprocessing scheme and a new fault detection scheme designed for Hotelling's T2 as well as the squared prediction error are developed. A dynamic PCA model is also developed for boiler leak detection. This new method is applied to boiler water/steam leak detection with real data from Syncrude Canada's utility plant in Fort McMurray, Canada. Our results demonstrate that the proposed method can effectively reduce false alarm rate, provide effective and correct leak alarms, and give early warning to operators.

  9. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  10. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  11. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  12. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  13. 46 CFR 52.25-20 - Exhaust gas boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Exhaust gas boilers. 52.25-20 Section 52.25-20 Shipping... Types § 52.25-20 Exhaust gas boilers. Exhaust gas boilers with a maximum allowable working pressure... part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature...

  14. 35. VIEW LOOKING EAST IN SOUTH END OF EAST BOILER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. VIEW LOOKING EAST IN SOUTH END OF EAST BOILER ROOM. CYLINDRICAL TANKS ARE WORTHINGTON DEAERATORS. THESE REMOVED AIR FROM BOILER FEED WATER TO MINIMIZE CORROSION AND PITTING OF THE BOILER TUBES. AIR REMOVAL ALSO HELPED AVOID THE FORMATION OF FOAM IN THE SYSTEM. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  15. 46 CFR 61.05-15 - Boiler mountings and attachments.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler mountings and attachments. 61.05-15 Section 61.05... TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-15 Boiler mountings and attachments. (a..., bolts, or other means of attachment, can be performed by opening up the valves, such mountings or...

  16. Overview of Boiler House and Sheet Metal and Electrical Shops ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Overview of Boiler House and Sheet Metal and Electrical Shops Building (center - with single large chimney), note the monitor on the original section of the Boiler House Building, view facing north - Kahului Cannery, Plant No. 28, Boiler House, Sheet Metal and Electrical Shops, 120 Kane Street, Kahului, Maui County, HI

  17. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... status requirements of 40 CFR part 265, subpart O; (ii) A boiler or process heater with a design heat... 40 CFR part 266, subpart H; or (B) The boiler or process heater has certified compliance with the interim status requirements of 40 CFR part 266, subpart H. (c) Incinerator, boiler, and process...

  18. 23. VIEW FROM CATWALK OF EAST BOILER ROOM LOOKING NORTH. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    23. VIEW FROM CATWALK OF EAST BOILER ROOM LOOKING NORTH. BOILERS 900 AND 901 ARE ON THE LEFT, BOILERS 902 AND 903 ARE ON THE RIGHT. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  19. 26. VIEW OF SOUTHERN PORTION OF EAST BOILER ROOM LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    26. VIEW OF SOUTHERN PORTION OF EAST BOILER ROOM LOOKING EAST AT BOILER 904. BOILER 904 WAS MANUFACTURED BY RILEY STOKER AND INSTALLED IN 1944. ORIGINALLY FUELED BY PULVERIZED COAL, IT WAS CONVERTED TO GAS/OIL OPERATION IN 1978 AND OPERATED UNTIL THE PLANT CLOSED. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  20. 40 CFR 63.988 - Incinerators, boilers, and process heaters.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... status requirements of 40 CFR part 265, subpart O; (ii) A boiler or process heater with a design heat... 40 CFR part 266, subpart H; or (B) The boiler or process heater has certified compliance with the interim status requirements of 40 CFR part 266, subpart H. (c) Incinerator, boiler, and process...

  1. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  2. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  3. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  4. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  5. 30 CFR 77.411 - Compressed air and boilers; general.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Compressed air and boilers; general. 77.411... COAL MINES Safeguards for Mechanical Equipment § 77.411 Compressed air and boilers; general. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with...

  6. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping... APPURTENANCES Design Requirements Pertaining to Specific Systems § 56.50-30 Boiler feed piping. (a) General... least two separate means of supplying feed water for the boilers. All feed pumps shall be fitted...

  7. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... below that for saturated steam at the maximum allowable working pressure of the boiler. (4) Feed pumps... that demanded by the boilers at their required normal operating capacity. (3) River or harbor steam... 46 Shipping 2 2011-10-01 2011-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30...

  8. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... below that for saturated steam at the maximum allowable working pressure of the boiler. (4) Feed pumps... that demanded by the boilers at their required normal operating capacity. (3) River or harbor steam... 46 Shipping 2 2012-10-01 2012-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30...

  9. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... below that for saturated steam at the maximum allowable working pressure of the boiler. (4) Feed pumps... that demanded by the boilers at their required normal operating capacity. (3) River or harbor steam... 46 Shipping 2 2013-10-01 2013-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30...

  10. Transients in a circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  11. TA-2 Water Boiler Reactor Decommissioning Project

    SciTech Connect

    Durbin, M.E.; Montoya, G.M.

    1991-06-01

    This final report addresses the Phase 2 decommissioning of the Water Boiler Reactor, biological shield, other components within the biological shield, and piping pits in the floor of the reactor building. External structures and underground piping associated with the gaseous effluent (stack) line from Technical Area 2 (TA-2) Water Boiler Reactor were removed in 1985--1986 as Phase 1 of reactor decommissioning. The cost of Phase 2 was approximately $623K. The decommissioning operation produced 173 m{sup 3} of low-level solid radioactive waste and 35 m{sup 3} of mixed waste. 15 refs., 25 figs., 3 tabs.

  12. Heat pipe waste heat recovery boilers

    NASA Astrophysics Data System (ADS)

    Littwin, D. A.; McCurley, J.

    The use of heat pipes as transport devices in waste heat recovery boilers is examined. Test results show that heat pipes can efficiently extract heat from the hot gas stream and transfer it inside the pressure vessel for the steam generation process. The benefits of incorporating heat pipes into the design of waste heat recovery boilers include a highly compact package, a significant reduction in thermally induced stresses, double isolation of the steam from the heat source, an extended surface for improved efficiency in heat extraction, improved circulation and stability in the boiling regime, easy cleaning, individually replaceable tubes, and low flue gas pressure drop.

  13. Neural network boiler optimization of efficiency, emission, and reliability with TVA Kingston Unit 3 low NOx optimization test results

    SciTech Connect

    Chang, P.S.; Poston, J.M.; Schroech, K.A.; Hou, H.S.

    1995-12-31

    Boiler performance optimization includes the preservation of efficiency, emission, capacity, and reliability. Competitive pressures require cost reduction and environmental compliance. It is a challenge for utility personnel to balance these requirements often demand tradeoffs. The Clean Air Act Amendment requires utilities to reduce NOx emission. NOx emission reduction has often been accomplished by installation of new low NOx burners. Boiler tuning for NOx control can be used as an alternative to low NOx burner installation. Specifically in tangentially-fired boilers, boiler tuning can be very effective in NOx reduction. A PC-based computer software program was developed to assist the tuning process. This software, System Optimization Analysis Program (SOAP), is a neural network based code which uses the self-adaptation learning process, with an adaptive filter added for data noise control. SOAP can use historical data as the knowledge base and provides a fast optimal solution to adaptive control problems. SOAP was tested at TVA`s Kingston Unit 3 tangentially coal-fired furnace for NOx reduction. With a well-organized test plan, the optimized solution was reached with 16 tests at each test series load level. SOAP will be used for other plant equipment or system optimization, such as pulverizer performance, combustion system optimization, compared thermal performance design, and boiler tube leak detection and allocation.

  14. The use of the EPRI program DUCSYS to assess boiler implosion hazards associated with FGD retro-fit applications

    SciTech Connect

    Forrest, T.J.; Adams, R.G.; Thame, P.N.

    1995-06-01

    Considerable Utility concern about power plant boiler implosion risks has recently resurfaced. This results largely from the current trend towards retrofitting environmental equipment such as FGD to fossil fuel fired boilers, an action which is often accompanied by an increase in the risk faced, under hult conditions, from large negative pressure excursions in the furnace and its associated ductwork. Accompanying this trend has been a tightening of industry regulations with the publishing of new stricter guidelines on the prevention of furnace implosions and explosions by the National Fire Protection Association. The combined effect has been the need to assess boiler implosion risks as an integral part of fossil fuel fired boiler retro-fit design studies. The DUCSYS gas systems dynamics modelling system, which is currently being developed under contract by PowerGen, is EPRI`s response to this Utility demand. This paper describes briefly the physical processes involved in the implosion phenomenon, and discusses the main characteristics of the DUCSYS modelling system. Following this, an application of DUCSYS to study the implosion risks associated with retrofitting an existing coal fired boiler with a wet limestone FGD process is described. DUCSYS is not however, purely a system for investigating furnace implosion risks, but is currently being developed by PowerGen, on behalf of EPRI as a general power plant gas systems dynamics modelling system.

  15. Super Boiler: Packed Media/Transport Membrane Boiler Development and Demonstration

    SciTech Connect

    Liss, William E; Cygan, David F

    2013-04-17

    Gas Technology Institute (GTI) and Cleaver-Brooks developed a new gas-fired steam generation system the Super Boiler for increased energy efficiency, reduced equipment size, and reduced emissions. The system consists of a firetube boiler with a unique staged furnace design, a two-stage burner system with engineered internal recirculation and inter-stage cooling integral to the boiler, unique convective pass design with extended internal surfaces for enhanced heat transfer, and a novel integrated heat recovery system to extract maximum energy from the flue gas. With these combined innovations, the Super Boiler technical goals were set at 94% HHV fuel efficiency, operation on natural gas with <5 ppmv NOx (referenced to 3%O2), and 50% smaller than conventional boilers of similar steam output. To demonstrate these technical goals, the project culminated in the industrial demonstration of this new high-efficiency technology on a 300 HP boiler at Clement Pappas, a juice bottler located in Ontario, California. The Super Boiler combustion system is based on two stage combustion which combines air staging, internal flue gas recirculation, inter-stage cooling, and unique fuel-air mixing technology to achieve low emissions rather than external flue gas recirculation which is most commonly used today. The two-stage combustion provides lower emissions because of the integrated design of the boiler and combustion system which permit precise control of peak flame temperatures in both primary and secondary stages of combustion. To reduce equipment size, the Super Boiler's dual furnace design increases radiant heat transfer to the furnace walls, allowing shorter overall furnace length, and also employs convective tubes with extended surfaces that increase heat transfer by up to 18-fold compared to conventional bare tubes. In this way, a two-pass boiler can achieve the same efficiency as a traditional three or four-pass firetube boiler design. The Super Boiler is consequently up to

  16. New source performance standards for industrial boilers. Volume 5. Analysis of solid waste impacts

    SciTech Connect

    Boldt, K.; Davis, H.; Delaney, B.; Grundahl, N.; Hyde, R.; Malloch, R.; Tusa, W.

    1980-09-01

    This study provides an analysis of the impacts of emission controls on disposal of solid wastes from coal-fired industrial boilers. Examination is made of boiler systems, coal types, emission control alternatives, waste streams, waste disposal and utilization alternatives, and pertinent Federal regulations. Twenty-four representative model case scenarios are studied in detail. Expected disposal/utilization alternatives and disposal costs are developed. Comparison of the systems studied indicates that the most cost-effective SO/sub 2/ control technologies from the perspective of waste disposal cost per unit SO/sub 2/ control are, in decreasing order: physically cleaned coal/double alkali combination; double alkali; lime/limestone; spray drying; fluidized-bed combustion; and sodium throwaway.

  17. Have you looked in the boiler room lately

    SciTech Connect

    Parker, S.A. )

    1991-01-01

    The advances in energy management in the past ten years have been excellent. However with those advances it is important not to forget the basics, especially those in boiler energy management. The objective of this paper is to provide an incentive to examine any old boiler rooms. The first section describes Oklahoma State University's Boiler Tune Up Program, the underlying foundation and basis for the findings presented in this paper. Then, the paper provides a list of some basic opportunities that were found in OSU's boiler surveys. Finally, the paper concludes with an overview of the results of the OSU boiler program.

  18. A critical review of boiler controls for improved efficiency

    SciTech Connect

    Kaya, A.

    1988-08-01

    Control of industrial equipment has improved with concerns for energy conservation and powerful low-cost microprocessors. These control system have been applied to boilers regardless of where they are used and their size. This paper addresses some critical issues and misconceptions about boiler controls. Combustion control is sometimes shown to be the primary control for a boiler and drum level control is included within the combustion control loops. But many important control loops are omitted, although they are related to combustion and boiler controls. In addition, literature is not cited on boiler control, which has over 60 years of history.

  19. Creep-Rupture Behavior and Recrystallization in HR6W and Haynes Alloy 230 Cold-Bent Boiler Tubing for Ultrasupercritical (USC) Steam Boiler Applications

    SciTech Connect

    Shingledecker, John P

    2007-01-01

    Creep-rupture experiments were conducted on HR6W and Haynes 230, candidate Ultrasupercritical (USC) alloys, tubes to evaluate the effects of cold-work and recrystallization during high-temperature service. These creep tests were performed by internally pressurizing cold-bent boiler tubes at 775 C for times up to 8000 hours. The bends were fabricated with cold-work levels beyond the current ASME Boiler and Pressure Vessel (ASME B&PV) Code Section I limits for austenitic stainless steels. Destructive metallographic evaluation of the crept tube bends was used to determine the effects of cold-work and the degree of recrystallization. The metallographic analysis combined with an evaluation of the creep and rupture data suggest that solid-solution strengthened nickel-based alloys can be fabricated for high-temperature service at USC conditions utilizing levels of cold-work higher than the current allowed levels for austenitic stainless steels.

  20. New thinking for the boiler room.

    PubMed

    Rose, Wayne

    2008-09-01

    Wayne Rose, marketing manager at integrated plant room manufacturer Armstrong Integrated Systems, explains how increasing use of off-site manufacture, the latest 3D modelling technology, and advances in control technology, are revolutionising boiler room design and construction. PMID:18822819

  1. Is That Boiler Ready To Blow?

    ERIC Educational Resources Information Center

    Robinson, Glenn S.; Trombley, Robert E.

    2001-01-01

    Discusses implementation of a thorough assessment program to determine the condition of boilers, pressure vessels and other plant equipment to determine the feasibility of part or entire system replacement. Assessment basics are examined as are tips for selecting the right inspection and engineering contractor for assessments. (GR)

  2. Digital radiographic systems detect boiler tube cracks

    SciTech Connect

    Walker, S.

    2008-06-15

    Boiler water wall leaks have been a major cause of steam plant forced outages. But conventional nondestructive evaluation techniques have a poor track record of detecting corrosion fatigue cracking on the inside surface of the cold side of waterwall tubing. EPRI is performing field trials of a prototype direct-digital radiographic system that promises to be a game changer. 8 figs.

  3. Micronized coal solves mushroom grower's boiler headaches

    SciTech Connect

    Reason, J.

    1984-03-01

    A brief account is given of a Utah mushroom grower who has replaced two underfeed stoker-fired boilers requiring 7 attendants by an ultra-fine pulverised coal-fired system. The coal is ground in a proprietary rotary grinder to 80% through a 325-mesh screen. Information is presented on the mill and the special refractory burners required.

  4. Microphone Detects Boiler-Tube Leaks

    NASA Technical Reports Server (NTRS)

    Parthasarathy, S. P.

    1985-01-01

    Unit simple, sensitive, rugged, and reliable. Diaphragmless microphone detects leaks from small boiler tubes. Porous plug retains carbon granules in tube while allowing pressure changes to penetrate to granules. Has greater life expectancy than previous controllers and used in variety of hot corrosive atmospheres.

  5. Technology Solutions Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts

    SciTech Connect

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency, which faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68°F) than day (73° F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  6. Building America Case Study: Boiler Control Replacement for Hydronically Heated Multifamily Buildings, Cambridge, Massachusetts (Fact Sheet)

    SciTech Connect

    Not Available

    2014-11-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  7. Hydronic Heating Retrofits for Low-Rise Multifamily Buildings: Boiler Control Replacement and Monitoring

    SciTech Connect

    Dentz, J.; Henderson, H.; Varshney, K.

    2014-09-01

    The ARIES Collaborative, a U.S. Department of Energy Building America research team, partnered with NeighborWorks America affiliate Homeowners' Rehab Inc. (HRI) of Cambridge, Massachusetts, to study improvements to the central hydronic heating system in one of the nonprofit's housing developments. The heating controls in the three-building, 42-unit Columbia Cambridge Alliance for Spanish Tenants housing development were upgraded. Fuel use in the development was excessive compared to similar properties. A poorly insulated thermal envelope contributed to high energy bills, but adding wall insulation was not cost-effective or practical. The more cost-effective option was improving heating system efficiency. Efficient operation of the heating system faced several obstacles, including inflexible boiler controls and failed thermostatic radiator valves. Boiler controls were replaced with systems that offer temperature setbacks and one that controls heat based on apartment temperature in addition to outdoor temperature. Utility bill analysis shows that post-retrofit weather-normalized heating energy use was reduced by 10%-31% (average of 19%). Indoor temperature cutoff reduced boiler runtime (and therefore heating fuel consumption) by 28% in the one building in which it was implemented. Nearly all savings were obtained during night which had a lower indoor temperature cut off (68 degrees F) than day (73 degrees F). This implies that the outdoor reset curve was appropriately adjusted for this building for daytime operation. Nighttime setback of heating system supply water temperature had no discernable impact on boiler runtime or gas bills.

  8. Thermal Nondestructive Characterization of Corrosion in Boiler Tubes by Application fo a Moving Line Heat Source

    NASA Technical Reports Server (NTRS)

    Cramer, K. Elliott; Winfree, William P.

    2000-01-01

    Wall thinning in utility boiler waterwall tubing is a significant inspection concern for boiler operators. Historically, conventional ultrasonics has been used lor inspection of these tubes. This technique has proved to be very labor intensive and slow. This has resulted in a "spot check" approach to inspections, making thickness measurements over a relatively small percentage of the total boiler wall area. NASA Langley Research Center has developed a thermal NDE technique designed to image and quantitatively characterize the amount of material thinning present in steel tubing. The technique involves the movement of a thermal line source across the outer surface of the tubing followed by an infrared imager at a fixed distance behind the line source. Quantitative images of the material loss due to corrosion are reconstructed from measurements of the induced surface temperature variations. This paper will present a discussion of the development of the thermal imaging system as well as the techniques used to reconstruct images of flaws. The application of the thermal line source, coupled with this analysis technique, represents a significant improvement in the inspection speed for large structures such as boiler waterwalls while still providing high-resolution thickness measurements. A theoretical basis for the technique will be presented thus demonstrating the quantitative nature of the technique. Further, results of laboratory experiments on flat Panel specimens with fabricated material loss regions will be presented.

  9. Infrared imaging of fossil fuel power plant boiler interiors

    NASA Astrophysics Data System (ADS)

    Howard, James W.; Cranton, Brian W.; Armstrong, Karen L.; Hammaker, Robert G.

    1997-08-01

    Fossil fuel power plant boilers operate continuously for months at a time, typically shutting down only for routine maintenance or to address serious equipment failures. These shutdowns are very costly, and diagnostic tools and techniques which could be used to minimize shutdown duration and frequency are highly desirable. Due to the extremely hostile environment in these boilers, few tools exist to inspect and monitor operating boiler interiors. This paper presents the design of a passively cooled, infrared borescope used to inspect the interior of operating boilers. The borescope operates at 3.9 micrometer, where flame is partially transparent. The primary obstacles overcome in the instrument design were the harsh industrial environment surrounding the boilers and the high temperatures encountered inside the boilers. A portable yet durable lens system and enclosure was developed to work with a scanning radiometer to address these two problems by both shielding the radiometer from the environment and by extending the optical train into a snout designed to be inserted into access ports on the sides of the boiler. In this manner, interior images of the boiler can be made while keeping the radiometer safely outside the boiler. The lens views a 40 degree field of view through any 2.5' or larger opening in a foot thick boiler wall. Three of these borescopes have been built, and high resolution images of boiler interiors have been obtained.

  10. The next generation of oxy-fuel boiler systems

    SciTech Connect

    Ochs, Thomas L.; Gross, Alex; Patrick, Brian; Oryshchyn, Danylo B.; Summers, Cathy A.; Turner, Paul C.

    2005-01-01

    Research in the area of oxy-fuel combustion which is being pioneered by Jupiter Oxygen Corporation combined with boiler research conducted by the USDOE/Albany Research Center has been applied to designing the next generation of oxy-fuel combustion systems. The new systems will enhance control of boiler systems during turn-down and improve response time while improving boiler efficiency. These next generation boiler systems produce a combustion product that has been shown to be well suited for integrated pollutant removal. These systems have the promise of reducing boiler foot-print and boiler construction costs. The modularity of the system opens the possibility of using this design for replacement of boilers for retrofit on existing systems.

  11. Stress Assisted Corrosion in Boiler Tubes - Failure Analysis

    SciTech Connect

    Singh, Preet M; Pawel, Steven J; Yang, Dong; Mahmood, Jamshad

    2007-01-01

    Stress assisted corrosion (SAC) of carbon steel boiler tubes is one of the major causes of waterside failure in industrial boilers. SAC is a major concern for kraft recovery boilers in the pulp and paper industry as any water leak into the furnace can cause a smelt-water explosion in the boiler. Failed carbon steel boiler tubes from different kraft recovery boilers were examined to understand the role of carbon steel microstructure on crack initiation and SAC crack morphology. A number of carbon steel tubes showed a deep decarburized layer on the inner surface (water-touched) and also an unusually large grain size at the inner tube surface. SAC cracks were found to initiate in these areas with large-graineddecarburized microstructure. Tubes without such microstructure were also found to have SAC cracks. It was found that the decarburization and large grained microstructure may facilitate initiation and growth but is not necessary for SAC of carbon steel boiler tubes.

  12. University picks Riley Stoker to supply fluidized bed boiler

    SciTech Connect

    Block, P.

    1986-02-17

    By installing a circulating fluidized bed boiler rather than a conventional coal-fired boiler, the University of Missouri expects to save $500,000 a year in pollution control costs and $80,000 a year in coal costs. The new $6 million, 200,000 pound per hour boiler, manufactured by Riley Stoker Corp., Worcester, Mass., cost about $1 million more than a conventional stoker-fired boiler, and should pay for itself in combined coal and lime savings in less than two years, according to Bob Bibb, president of Bibb and Associates, Shawnee Mission, Kan., the engineering firm that aided university officials in evaluating bids for the project. As part of the project, two steam turbines will be connected: one 19.5 MW unit to the new boiler and a 14.5 MW unit to an existing boiler. The turbine on the existing boiler will be used for backup power when the first turbine is inoperative.

  13. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    SciTech Connect

    Kung, Steven; Rapp, Robert

    2014-08-31

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

  14. Oxy-Combustion Boiler Material Development

    SciTech Connect

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  15. Oxy-Combustion Boiler Material Development

    SciTech Connect

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  16. Guide to Low-Emission Boiler and Combustion Equipment Selection

    SciTech Connect

    Oland, CB

    2002-05-06

    Boiler owners and operators who need additional generating capacity face a number of legal, political, environmental, economic, and technical challenges. Their key to success requires selection of an adequately sized low-emission boiler and combustion equipment that can be operated in compliance with emission standards established by state and federal regulatory agencies. Recognizing that many issues are involved in making informed selection decisions, the U.S. Department of Energy (DOE), Office of Industrial Technologies (OIT) sponsored efforts at the Oak Ridge National Laboratory (ORNL) to develop a guide for use in choosing low-emission boilers and combustion equipment. To ensure that the guide covers a broad range of technical and regulatory issues of particular interest to the commercial boiler industry, the guide was developed in cooperation with the American Boiler Manufacturers Association (ABMA), the Council of Industrial Boiler Owners (CIBO), and the U.S. Environmental Protection Agency (EPA). The guide presents topics pertaining to industrial, commercial, and institutional (ICI) boilers. Background information about various types of commercially available boilers is provided along with discussions about the fuels that they burn and the emissions that they produce. Also included are discussions about emissions standards and compliance issues, technical details related to emissions control techniques, and other important selection considerations. Although information in the guide is primarily applicable to new ICI boilers, it may also apply to existing boiler installations.

  17. Startup, Commissioning and Operation of Fenyi 100MW CFB Boiler

    NASA Astrophysics Data System (ADS)

    Wang, Zhiwei; Yu, Wugao; Bo, Shi

    The first 100MW CFB boiler, designed by the Thermal Power Research Institute and manufactured by Harbin Boiler Company Limited, has been successfully running in Jiangxi Fenyi Power Plant since 2003. Local high ash content anthracite and lean coal that are very difficult to burn out are used in the 100 MW CFB boiler. The results of the 100MW CFB boiler shows that the CFB boiler can run in 30% MCR and startup with two under bed burners, and the boiler efficiency higher than 88% can be got after the combustion modification test. The CFB boiler can be operated with full load and reaches design parameters. The emissions of NO, N2O and CO are less than 7Omg/m3, 30mg/m3, and 125mg/m3, respectively, and SO2 less than 400mg/m3 after limestone injection. The bottom ash temperature from bed ash coolers is less than 120°C after its modification. Coal blockage at the coal storage silo is the main problem influencing the CFB boiler continuous operation. The running experiences for 5 years proved that the CFB boiler performance is successful, and the results were applied in 210 MW and 330 MW CFB Boiler design of Fenyi Power Plant.

  18. 32. (Credit CBF) Boilers in the McNeil Street Station, November ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. (Credit CBF) Boilers in the McNeil Street Station, November 1911: two 100 hp Atlas boilers and one Chattanooga boiler. The Atlas boilers were installed c1892, the Chattanooga boiler c1897. - McNeil Street Pumping Station, McNeil Street & Cross Bayou, Shreveport, Caddo Parish, LA

  19. Stationary Engineers Apprenticeship. Related Training Modules. 12.1-12.9. Boilers.

    ERIC Educational Resources Information Center

    Lane Community Coll., Eugene, OR.

    This learning module, one in a series of 20 related training modules for apprentice stationary engineers, deals with boilers. Addressed in the individual instructional packages included in the module are the following topics: firetube and watertube boilers; boiler construction; procedures for operating and cleaning boilers; and boiler fittings,…

  20. Maximising safety in the boiler house.

    PubMed

    Derry, Carr

    2013-03-01

    Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation. PMID:23573684

  1. Maximising safety in the boiler house.

    PubMed

    Derry, Carr

    2013-03-01

    Last month's HEJ featured an article, the second in our new series of guidance pieces aimed principally at Technician-level engineers, highlighting some of the key steps that boiler operators can take to maximise system performance and efficiency, and thus reduce running both costs and carbon footprint. In the third such article, Derry Carr, C.Env, I.Eng, BSc (Hons), M.I.Plant.E., M.S.O.E., technical manager & group gas manager at Dalkia, who is vice-chairman of the Combustion Engineering Association, examines the key regulatory and safety obligations for hospital energy managers and boiler technicians, a number of which have seen changes in recent years with revision to guidance and other documentation.

  2. Particulate Emission Abatement for Krakow Boiler Houses

    SciTech Connect

    1998-09-01

    Environmental clean-up and pollution control are considered the foremost national priorities in Poland. The target of this cleanup is the Polish coal industry, which currently comprises over 78% of Poland`s primary energy production. This project addresses the problem of airborne dust and uncontrolled particulate emissions from boilerhouses, which represent a large fraction of the total in Poland. In Krakow alone, there are more than 2,000 uncontrolled boilers accounting for about half the total fuel use. The large number of low- capacity boilers poses both technical and economic challenges, since the cost of control equipment is a significant factor in the reduction of emissions. A new concept in dust collection, called a Core Separator, is proposed for this important application. The Core Separator is an advanced technology developed through research sponsored by the Department of Energy.

  3. Waste combustion in boilers and industrial furnaces

    SciTech Connect

    1996-12-31

    This publication contains technical papers published as they were presented at a recent specialty conference sponsored by the Air & Waste Management Association, titled Waste Combustion in Boilers and Industrial Furnaces, held March 26-27, 1996, in Kansas City, Missouri. Papers touch on compilance concerns for air pollution, air monitoring methodologies, risk assessment, and problems related to public anxiety. Separate abstracts have been indexed into the database from this proceedings.

  4. Solid fuel feed system for a boiler

    SciTech Connect

    Clamser, C.J.; Powers, R.A.

    1986-07-08

    A fuel system is described for a boiler comprising inlet means for receiving the fuel, hopper means for storing the fuel, discharge means for discharging fuel to the boiler, first conveyor belt means extending between the inlet means and the hopper means and constructed and arranged for receiving the fuel from the inlet means and conveying the fuel to the hopper means, second conveyor belt means extending between the hopper means and the discharge means, a portion of the second conveyor means extending within the hopper means for receiving the accumulated fuel in the hopper means. The second conveyor means is constructed and arranged to transfer the fuel from the hopper means to the discharge means, first control means for controlling the speed of the first conveyor belt means in response to the amount of fuel in the hopper means, second control means responsive to the operation of the boiler for controlling the speed of the second conveyor belt means, sensing means for sensing the speed of each of the conveyor belts, alarm means connected to the sensing means for providing an alarm in response to the speed of the conveyor belt means falling below or above a predetermined value, and means associated with each of the conveyor belt means for controlling the level of the fuel on the belt means.

  5. Particulate emission abatement for Krakow boiler houses

    SciTech Connect

    Wysk, R.

    1995-12-31

    Among the many strategies for improving air quality in Krakow, one possible method is to adapt new and improved emission control technology. This project focuses on such a strategy. In order to reduce dust emissions from coal-fueled boilers, a new device called a Core Separator has been introduced in several boiler house applications. This advanced technology has been successfully demonstrated in Poland and several commercial units are now in operation. Particulate emissions from the Core Separator are typically 3 to 5 times lower than those from the best cyclone collectors. It can easily meet the new standard for dust emissions which will be in effect in Poland after 1997. The Core Separator is a completely inertial collector and is based on a unique recirculation method. It can effectively remove dust particles below 10 microns in diameter, the so-called PM-10 emissions. Its performance approaches that of fabric filters, but without the attendant cost and maintenance. It is well-suited to the industrial size boilers located in Krakow. Core Separators are now being marketed and sold by EcoInstal, one of the leading environmental firms in Poland, through a cooperative agreement with LSR Technologies.

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  7. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-08-04

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  8. Field Test of Boiler Primary Loop Temperature Controller

    SciTech Connect

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and, in some cases, return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential.

  9. A Rule-Based Industrial Boiler Selection System

    NASA Astrophysics Data System (ADS)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Tee, B. T.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.; Sivarao, S.; Lim, T. L.

    2015-09-01

    Boiler is a device used for generating the steam for power generation, process use or heating, and hot water for heating purposes. Steam boiler consists of the containing vessel and convection heating surfaces only, whereas a steam generator covers the whole unit, encompassing water wall tubes, super heaters, air heaters and economizers. The selection of the boiler is very important to the industry for conducting the operation system successfully. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Boiler Selection Module, User Interface Module and Help Module. The system capable of selecting the suitable boiler based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate boiler to palm oil process plant.

  10. BARRIER ISSUES TO THE UTILIZATION OF BIOMASS

    SciTech Connect

    Jay R. Gunderson; Bruce C. Folkedahl; Darren D. Schmidt; Greg F. Weber; Christopher J. Zygarlicke

    2002-05-01

    The Energy & Environmental Research Center (EERC) is conducting a project to examine the fundamental issues limiting the use of biomass in small industrial steam/power systems in order to increase the future use of this valuable domestic resource. Specifically, the EERC is attempting to elucidate the ash-related problems--grate clinkering and heat exchange surface fouling--associated with cofiring coal and biomass in grate-fired systems. Utilization of biomass in stoker boilers designed for coal can be a cause of concern for boiler operators. Boilers that were designed for low-volatile fuels with lower reactivities can experience damaging fouling when switched to higher-volatile and more reactive lower-rank fuels, such as when cofiring biomass. Higher heat release rates at the grate can cause more clinkering or slagging at the grate because of higher temperatures. Combustion and loss of volatile matter can start too early with biomass fuels compared to design fuel, vaporizing alkali and chlorides which then condense on rear walls and heat exchange tube banks in the convective pass of the boiler, causing noticeable increases in fouling. In addition, stoker-fired boilers that switch to biomass blends may encounter new chemical species such as potassium sulfates and various chlorides in combination with different flue gas temperatures because of changes in fuel heating value, which can adversely affect ash deposition behavior.

  11. Utility FGD survey, January--December 1988

    SciTech Connect

    Hance, S.L.; McKibben, R.S.; Jones, F.M. )

    1991-09-01

    This report summarizes the status of Flue Gas Desulfurization (FGD) technology as of December 1988. It highlights the status of the electric utility power industry, projected growth of coal-fired power generation, and the current status and future trends in FGD application. Also discussed is the implementation status of other control technologies such as fluidized bed boilers, which utilities may opt for instead of FGD systems. 15 refs., 2 figs., 10 tabs.

  12. 22. (Credit JTL) Detail, south elevation of boiler room; view ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. (Credit JTL) Detail, south elevation of boiler room; view looking NNW at Adolphous Custodis stack base (1900), boiler room doors, boiler backheads and edge of old high service pump room. Note joint in bricks to right of Poller room doors showing extent of wall replacement when doors were installed. - McNeil Street Pumping Station, McNeil Street & Cross Bayou, Shreveport, Caddo Parish, LA

  13. 36. VIEW OF SOUTH END OF EAST BOILER ROOM LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. VIEW OF SOUTH END OF EAST BOILER ROOM LOOKING SOUTHWEST. THE CYLINDRICAL TANKS IN THE FOREGROUND CONTAIN AN ION-EXCHANGE RESIN FOR REMOVING CALCIUM FROM THE BOILER FEED TO REDUCE WATER "HARDNESS". THE SHALLOW TANK IN THE RIGHT BACKGROUND IS A DIATOMACEOUS EARTH FILTER TO REMOVE PARTICULATE MATTER FROM THE BOILER FEED. THE ION-EXCHANGE WATER SOFTENING SYSTEM WAS INSTALLED IN 1977. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  14. 27. VIEW OF SOUTHERN PORTION OF EAST BOILER ROOM LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. VIEW OF SOUTHERN PORTION OF EAST BOILER ROOM LOOKING EAST AT UPPER PORTION BOILER 904. BOILER 904 WAS MANUFACTURED BY RILEY STOKER AND INSTALLED IN 1944. ORIGINALLY FUELED BY PULVERIZED COAL, IT WAS CONVERTED TO GAS/OIL OPERATION IN 1978 AND OPERATED UNTIL THE PLANT CLOSED. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  15. 33. 20HORSE POWER VERTICAL BOILER WAS MANUFACTURED BY ORR & ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. 20-HORSE POWER VERTICAL BOILER WAS MANUFACTURED BY ORR & SEMBOWER, FROM READING, PA. IT WAS INSTALLED IN 1929 TO REPLACE THE ORIGINAL BOILER. THE BOILER PROVIDED STEAM TO THE STEAM ENGINE. TO LUBRICATING THE DIE OF THE BRICK AUGER, AND TO THE STEAM PIPES OF THE DRYING ROOM ON THE FLOOR ABOVE. - Moravian Pottery & Tile Works, Southwest side of State Route 313 (Swamp Road), Northwest of East Court Street, Doylestown, Bucks County, PA

  16. Contributions to the use of macrosounds for boiler decrusting

    NASA Technical Reports Server (NTRS)

    Bradeteanu, C.

    1974-01-01

    The results of an investigation indicate the following: (1) The deposition of incrustations on the heating surfaces of steam boilers can be prevented by inserting between heating surface and water an insulating layer on which the boiler incrustation will be deposited. (2) The insulating layer reduces the coefficient of heat transmission by 2%. (3) The insulating layer can be removed by macrosounds with a frequency of about 20 kHz, after any interval of boiler operation.

  17. 16. View into interior steam spaces of boiler above fireboxes ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. View into interior steam spaces of boiler above fireboxes through manhole (see photo VT-14-16 for manhole location). Tops-or crown sheets--of fireboxes show below. Vertical and inclined bars are stays used to hold boiler together and reinforce flat plates under pressure. Note water level used in boilers indicated by scale encrustation on stays. (Threaded stud in extreme foreground belongs to manhole cover opened for purposed of photography.) - Ferry TICONDEROGA, Route 7, Shelburne, Chittenden County, VT

  18. [Hazard evaluation modeling of particulate matters emitted by coal-fired boilers and case analysis].

    PubMed

    Shi, Yan-Ting; Du, Qian; Gao, Jian-Min; Bian, Xin; Wang, Zhi-Pu; Dong, He-Ming; Han, Qiang; Cao, Yang

    2014-02-01

    In order to evaluate the hazard of PM2.5 emitted by various boilers, in this paper, segmentation of particulate matters with sizes of below 2. 5 microm was performed based on their formation mechanisms and hazard level to human beings and environment. Meanwhile, taking into account the mass concentration, number concentration, enrichment factor of Hg, and content of Hg element in different coal ashes, a comprehensive model aimed at evaluating hazard of PM2.5 emitted by coal-fired boilers was established in this paper. Finally, through utilizing filed experimental data of previous literatures, a case analysis of the evaluation model was conducted, and the concept of hazard reduction coefficient was proposed, which can be used to evaluate the performance of dust removers.

  19. 13. RW Meyer Sugar Mill: 18761889. Engine and boiler house, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. RW Meyer Sugar Mill: 1876-1889. Engine and boiler house, ca. 1881. Locomotive-type, fire-tube, portable boiler, no. I model. Manufactured by Ames Iron Works, Oswego, New York, 1879. 120 lbs./sq. in. working pressure, 66 sq. ft. heating surface in tubes. View: Historical view, 1934, from T.T. Waterman Collection, Hawaiian Sugar Planters' Association. View shows engine and boiler house structure intact. The water and pressure gauge to the right of the boiler are in more complete condition than in 1978 views. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  20. Cost and performance of Group 2 boiler NOx controls

    SciTech Connect

    Khan, S.; Maibodi, M.; Srivastava, R.

    1997-12-31

    This paper presents the results of a study conducted to assist EPA in developing the Phase II NO{sub x} rule under Title IV of the Clean Air Act Amendment of 1990 (the Act). The specific purpose of this study was to assess the performance and capital and total levelized costs of NO{sub x} controls pertinent to Group 2 boilers. Group 2 boilers are all coal-fired boilers that are not dry-bottom wall-fired and tangentially fired and include cell burner-fired, cyclone-fired, wet-bottom, vertically fired, stoker-fired, and fluidized-bed boilers.

  1. Field Test of Boiler Primary Loop Temperature Controller

    SciTech Connect

    Glanville, P.; Rowley, P.; Schroeder, D.; Brand, L.

    2014-09-01

    Beyond these initial system efficiency upgrades are an emerging class of Advanced Load Monitoring (ALM) aftermarket controllers that dynamically respond to the boiler load, with claims of 10% to 30% of fuel savings over a heating season. For hydronic boilers specifically, these devices perform load monitoring, with continuous measurement of supply and in some cases return water temperatures. Energy savings from these ALM controllers are derived from dynamic management of the boiler differential, where a microprocessor with memory of past boiler cycles prevents the boiler from firing for a period of time, to limit cycling losses and inefficient operation during perceived low load conditions. These differ from OTR controllers, which vary boiler setpoint temperatures with ambient conditions while maintaining a fixed differential. PARR installed and monitored the performance of one type of ALM controller, the M2G from Greffen Systems, at multifamily sites in the city of Chicago and its suburb Cary, IL, both with existing OTR control. Results show that energy savings depend on the degree to which boilers are over-sized for their load, represented by cycling rates. Also savings vary over the heating season with cycling rates, with greater savings observed in shoulder months. Over the monitoring period, over-sized boilers at one site showed reductions in cycling and energy consumption in line with prior laboratory studies, while less over-sized boilers at another site showed muted savings.

  2. 40 CFR 270.22 - Specific part B information requirements for boilers and industrial furnaces burning hazardous...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or hydrochloric acid... operator of an existing cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or... Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) SOLID WASTES (CONTINUED) EPA ADMINISTERED...

  3. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces... Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) SOLID WASTES (CONTINUED) EPA..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize...

  4. Evaluation of internal boiler components and gases using a high-temperature infrared (IR) lens

    NASA Astrophysics Data System (ADS)

    Hammaker, Robert G.; Colsher, Richard J.; Miles, Jonathan J.; Madding, Robert P.

    1996-03-01

    Fuel accounts for an average of seventy percent of the yearly operational and maintenance costs of all the fossil stations in the United States. This amounts to 30 billion dollars spent for fuel each year. In addition, federal and state environmental codes have been enforcing stricter regulations that demand cleaner environments, such as the reduction of nitrogen oxides (NOx), which are a by-product of the fossil fuel flame. If the burn of the flame inside a boiler could be optimized, the usage of fuel and the amounts of pollution produced would be significantly reduced, and many of the common boiler tube failures can be avoided. This would result in a major dollar savings to the utility industry, and would provide a cleaner environment. Accomplishing these goals will require a major effort from the designers and operators that manufacture, operate, and maintain the fossil stations. Over the past few years re-designed burners have been installed in many boilers to help control the temperatures and shape of the flame for better performance and NOx reduction. However, the measurement of the processes and components inside the furnace, that could assist in determining the desired conditions, can at times be very difficult due to the hostile hot environment. In an attempt to resolve these problems, the EPRI M&D Center and a core group of EPRI member utilities have undertaken a two-year project with various optical manufacturers, IR manufacturers, and IR specialists, to fully develop an optical lens that will withstand the high furnace temperatures. The purpose of the lens is to explore the possibilities of making accurate high temperature measurements of the furnace processes and components in an ever-changing harsh environment. This paper provides an introduction to EPRI's internal boiler investigation using an IR high temperature lens (HTL). The paper describes the objectives, approach, benefits, and project progress.

  5. Urea-based SNCR goes mainstream at utilities

    SciTech Connect

    1995-05-01

    Utilities are using urea-based Selective Non-Catalytic Reduction (SNCR) for complying with Clean Air Act Amendments (CAAA) for NO{sub x} reduction at power plants. Electric utilities, particularly in the Northeast, are required to reduce NO{sub x} emissions in accordance with state ozone abatement plans, as required by CAAA. But owners and operators must retrofit existing boilers while taking into account the different technology options, economic ramifications, outage scheduling, and potential rate and regulatory ramifications. In the past year-and-a-half, utilities awarded commercial contracts for 11 NO{sub x-} reduction boiler retrofits with urea-based SNCR, Nalco Fuel Tech`s NO{sub x}OUT Process. These 11 boilers burn coal or No. 6 fuel oil. Prior commercial applications were limited to gas-fired boilers located in California, where the Electric Power Research Institute (EPRI) originally developed the technology. Nalco Fuel Tech, EPRI`s sole licensing agent, further developed the technology in terms of utility boiler applications, and now installs it and licenses it.

  6. Utility FGD Survey, January--December 1989

    SciTech Connect

    Hance, S.L.; McKibben, R.S.; Jones, F.M. )

    1992-03-01

    The Utility flue gas desulfurization (FGD) Survey report, which is generated by a computerized data base management system, represents a survey of operational and planned domestic utility flue gas desulfurization (FGD) systems. It summarizes information contributed by the utility industry, system and equipment suppliers, system designers, research organizations, and regulatory agencies. The data cover system design, fuel characteristics, operating history, and actual system performance. Also included is a unit-by-unit discussion of problems and solutions associated with the boilers, scrubbers, and FGD systems. The development status (operational, under construction, or in the planning stages), system supplier, process, waste disposal practice, and regulatory class are tabulated alphabetically by utility company.

  7. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize emissions... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  8. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize emissions... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  9. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize emissions... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  10. 40 CFR 270.235 - Options for incinerators, cement kilns, lightweight aggregate kilns, solid fuel boilers, liquid...

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ..., lightweight aggregate kilns, solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces..., solid fuel boilers, liquid fuel boilers and hydrochloric acid production furnaces to minimize emissions... incinerator, cement kiln, lightweight aggregate kiln, solid fuel boiler, liquid fuel boiler, or...

  11. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; John Gaudlip; Matthew Lapinsky; Rhett McLaren; William Serencsits; Neil Raskin; Tom Steitz; Joseph J. Battista

    2003-03-26

    The Pennsylvania State University, utilizing funds furnished by the U.S. Department of Energy's Biomass Power Program, investigated the installation of a state-of-the-art circulating fluidized bed boiler at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring biofuels and coal-based feedstocks. The study was performed using a team that included personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Foster Wheeler Energy Corporation; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. The activities included assessing potential feedstocks at the University Park campus and surrounding region with an emphasis on biomass materials, collecting and analyzing potential feedstocks, assessing agglomeration, deposition, and corrosion tendencies, identifying the optimum location for the boiler system through an internal site selection process, performing a three circulating fluidized bed (CFB) boiler design and a 15-year boiler plant transition plan, determining the costs associated with installing the boiler system, developing a preliminary test program, determining the associated costs for the test program, and exploring potential emissions credits when using the biomass CFB boiler.

  12. Application of 1-hydroxyethylidene-1, 1-diphosphonic acid in boiler water for industrial boilers.

    PubMed

    Zeng, Bin; Li, Mao-Dong; Zhu, Zhi-Ping; Zhao, Jun-Ming; Zhang, Hui

    2013-01-01

    The primary method used for boiler water treatment is the addition of chemicals to industrial boilers to prevent corrosion and scaling. The static scale inhibition method was used to evaluate the scale inhibition performance of 1-hydroxyethylidene-1, 1-diphosphonic acid (HEDP). Autoclave static experiments were used to study the corrosion inhibition properties of the main material for industrial boilers (20# carbon steel) with an HEDP additive in the industrial boiler water medium. The electrochemical behavior of HEDP on carbon steel corrosion control was investigated using electrochemical impedance spectroscopy and Tafel polarization techniques. Experimental results indicate that HEDP can have a good scale inhibition effect when added at a quantity of 5 to 7 mg/L at a test temperature of not more than 100 °C. To achieve a high scale inhibition rate, the HEDP dosage must be increased when the test temperature exceeds 100 °C. Electrochemical and autoclave static experimental results suggest that HEDP has a good corrosion inhibition effect on 20# carbon steel at a concentration of 25 mg/L. HEDP is an excellent water treatment agent.

  13. Evaluation of Gas Reburning and Low-NOx Burners on a Wall-Fired Boiler; a DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2001-02-28

    The results from the GR-LNB technology demonstrated by EER at Cherokee Station approached, but did not meet, the CCT project's performance objectives. Acceptable unit operability was achieved with both the GR and the LNB components. The gas reburning component of the process appears to be broadly applicable for retrofit NO{sub x} control to most utility boilers and, in particular, to wet-bottom cyclone boilers, which are high NO{sub x} emitters and are difficult to control (LNB technology is not applicable to cyclone boilers). GR-LNB can reduce NO{sub x} to mandated emissions levels under Title IV of the CAAA without significant, adverse boiler impacts. The GR-LNB process may be applicable to boilers significantly larger than the demonstration unit, provided there is adequate dispersion and mixing of injected natural gas. Major results of the demonstration project are summarized as follows: NO{sub x}-emissions reductions averaging 64% were achieved with 12.5% gas heat input in long-term tests on a 158-MWe (net) wall-fired unit. The target reduction level of 70% was achieved only on a short-term basis with higher gas consumption. The thermal performance of coal-fired boilers is not significantly affected by GR-LNB. Convective section steam temperatures can be controlled within acceptable limits. Thermal efficiency is decreased by a small amount (about 0.8%), because of increased dry gas loss and higher moisture in the flue gas as a result of the GR process. Furnace slagging and convective section fouling can be adequately controlled. Because of the higher hydrogen/carbon (H/C) ratio of natural gas compared with coal, use of the GR process results in a modest reduction in CO{sub 2} emissions. SO{sub 2} and particulate emissions are reduced in direct proportion to the fraction of heat supplied by natural gas.

  14. Controlling formaldehyde emissions with boiler ash.

    PubMed

    Cowan, Jennifer; Abu-Daabes, Malyuba; Banerjee, Sujit

    2005-07-01

    Fluidized wood ash reduces formaldehyde in air from about 20 to <1 ppmv. Methanol is removed to a much lower extent. The efficiency of formaldehyde reduction increases with increasing moisture content of the ash. Sorption of formaldehyde to ash can be substantially accounted for by partitioning to the water contained in the ash followed by rate-controlling binding to the ash solids. Adsorption occurs at temperatures of up to 165 degrees C; oxidation predominates thereafter. It is proposed that formaldehyde could be stripped from an air stream in a fluidized bed containing ash, which could then be returned to a boiler to incinerate the formaldehyde.

  15. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  16. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 7 2013-10-01 2013-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  17. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  18. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 7 2011-10-01 2011-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  19. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  20. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  1. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 7 2012-10-01 2012-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  2. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 7 2010-10-01 2010-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  3. 46 CFR 176.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 7 2014-10-01 2014-10-01 false Pressure vessels and boilers. 176.812 Section 176.812... TONS) INSPECTION AND CERTIFICATION Material Inspections § 176.812 Pressure vessels and boilers. (a) Pressure vessels must be tested and inspected in accordance with part 61, subpart 61.10, of this...

  4. 38. ELEPHANT BOILERS 1905: Photocopy of April 1905 photograph ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. ELEPHANT BOILERS - 1905: Photocopy of April 1905 photograph showing elephant boilers along the west wall of the Washington and Mason Street powerhouse and car barn. View looking west on first floor of building. - San Francisco Cable Railway, Washington & Mason Streets, San Francisco, San Francisco County, CA

  5. 46 CFR 56.50-30 - Boiler feed piping.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler feed piping. 56.50-30 Section 56.50-30 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PIPING SYSTEMS AND... that demanded by the boilers at their required normal operating capacity. (3) River or harbor...

  6. 76. General view looking east showing Rust Co. boiler stacks ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    76. General view looking east showing Rust Co. boiler stacks at left, Babcock & Wilcox type boiler stacks at right, Dovel horizontal gas washer in foreground, and No. 1 Furnace in distance. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  7. 46 CFR 115.812 - Pressure vessels and boilers.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Pressure vessels and boilers. 115.812 Section 115.812 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) SMALL PASSENGER VESSELS CARRYING MORE... CERTIFICATION Material Inspections § 115.812 Pressure vessels and boilers. (a) Pressure vessels must be...

  8. 11. VIEW OF GAS FIRED BOILERS. Erie City Iron Works, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. VIEW OF GAS FIRED BOILERS. Erie City Iron Works, Model AA60, SN No. 685, size 16, Fuel No. 2 oil or gas, max input 13400. - Juniata Shops, Power Plant & Boiler House, East of Fourth Avenue at Second Street, Altoona, Blair County, PA

  9. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  10. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  11. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  12. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  13. 46 CFR 61.05-20 - Boiler safety valves.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Boiler safety valves. 61.05-20 Section 61.05-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PERIODIC TESTS AND..., superheater, or reheater of a boiler shall be tested at the interval specified by table 61.05-10....

  14. An option for aging boilers -- Fluidized bed combustion

    SciTech Connect

    Epelbaum, G.; Friedrich, J.L.

    1996-12-31

    Fossil fuel fired steam generators designed and built prior to 1970 generally incorporated a particulate reduction system as the sole emission control. This is because other gaseous and solid emissions were not a significant issue during the 50s and 60s. There are several trends that these boilers and the industry have experienced since then: boilers have aged and their pressure parts and auxiliary equipment condition has deteriorated; increased commercial competition calls for fuel flexibility, optimum performance, reliability and maintenance; solid fuel quality has been deteriorating, gas and oil market and availability are volatile; environmental awareness has risen dramatically, thus requiring more stringent and more comprehensive emission requirements that the operating boilers must comply with; a new combustion technologies have been developed. At the same time, the existing turbine generator equipment, if reasonably maintained, is capable of providing competitive and reliable electrical power production. Different approaches can be taken to provide a new steam generating source for the existing turbine cycle: retirement of old boilers and building new ones; boiler modification and switching to different fuels and technologies; boiler modernization and addition of emission control equipment (such as low-NO{sub x} burner, SCR, SNCR, FGD, etc.). This paper addresses an alternative solution: conversion of conventional boilers to fluidized bed technology. Foster Wheeler Energy Corporation (FWEC), which successfully competes worldwide with the two proven technologies (conventional boilers and fluidized bed), has accumulated substantial on-site experience indicating that the fluidized-bed option can provide a significant cost/benefit advantage.

  15. 10 CFR 431.82 - Definitions concerning commercial packaged boilers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 10 Energy 3 2011-01-01 2011-01-01 false Definitions concerning commercial packaged boilers. 431.82 Section 431.82 Energy DEPARTMENT OF ENERGY ENERGY CONSERVATION ENERGY EFFICIENCY PROGRAM FOR CERTAIN... efficiency for a commercial packaged boiler is determined using test procedures prescribed under § 431.86...

  16. 16. Boiler room, view looking east showing three, four pass ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. Boiler room, view looking east showing three, four pass horizontal Cleaver Brooks Package Boilers, 1-150 H.P. and 2-200 H.P., 6900 lbs/hour and 5175 lbs/hour, 200 PSI - East Boston Pumping Station, Chelsea Street at Chelsea Creek, Boston, Suffolk County, MA

  17. 13. VIEW LOOKING NORTHEAST FROM ROOF OF WEST BOILER ROOM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW LOOKING NORTHEAST FROM ROOF OF WEST BOILER ROOM AT SIROCCO DUST COLLECTOR WHICH FORMED PART OF THE ORIGINAL POLLUTION CONTROL SYSTEM FOR BOILERS 900 AND 901 INSTALLED IN 1926-1928. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  18. 46 CFR 109.205 - Inspection of boilers and machinery.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Inspection of boilers and machinery. 109.205 Section 109.205 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief...

  19. 46 CFR 109.205 - Inspection of boilers and machinery.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Inspection of boilers and machinery. 109.205 Section 109.205 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief...

  20. 46 CFR 109.205 - Inspection of boilers and machinery.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Inspection of boilers and machinery. 109.205 Section 109.205 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief...

  1. 46 CFR 109.205 - Inspection of boilers and machinery.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Inspection of boilers and machinery. 109.205 Section 109.205 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief...

  2. 46 CFR 109.205 - Inspection of boilers and machinery.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Inspection of boilers and machinery. 109.205 Section 109.205 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Tests, Drills, and Inspections § 109.205 Inspection of boilers and machinery. The chief...

  3. 32. INTERIOR BOILER HOUSE Above the two furnaces, one ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. INTERIOR - BOILER HOUSE Above the two furnaces, one of the boilers can be seen to the upper left. The large pipes in the foreground are all that remain of the distribution system. Most of the pipe and tubing have been stripped from the room and sold for scrap. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  4. DESIGN REPORT: LOW-NOX BURNERS FOR PACKAGE BOILERS

    EPA Science Inventory

    The report describes a low-NOx burner design, presented for residual-oil-fired industrial boilers and boilers cofiring conventional fuels and nitrated hazardous wastes. The burner offers lower NOx emission levels for these applications than conventional commercial burners. The bu...

  5. 19. BOILER ROOM AT THE EAST END OF THE NORTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. BOILER ROOM AT THE EAST END OF THE NORTH SIDE OF THE ANSELMO ENGINE ROOM, LOOKING NORTHEAST. BOTH BOILERS WERE MADE AT THE ANACONDA FOUNDRY, AND ARE INSCRIBED 'AMC CO. Foundry Dept. Anaconda, Mont' - Butte Mineyards, Anselmo Mine, Butte, Silver Bow County, MT

  6. 18. Internal view of boiler in steam space above return ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    18. Internal view of boiler in steam space above return flues, looking aft in ship toward return chamber. Inclined and vertical stays are used to reinforce flat boiler plates against distortion under pressure. - Ferry TICONDEROGA, Route 7, Shelburne, Chittenden County, VT

  7. 10. Interior, Boiler Room, Roundhouse Machine Shop Extension, Southern Pacific ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. Interior, Boiler Room, Roundhouse Machine Shop Extension, Southern Pacific Railroad Carlin Shops, view to northwest (90mm lens). The silver stacks suspended from the ceiling in the background mark the former location of the boilers, and served as steam vents. - Southern Pacific Railroad, Carlin Shops, Roundhouse Machine Shop Extension, Foot of Sixth Street, Carlin, Elko County, NV

  8. 9. RW Meyer Sugar Mill: 18761889. Locomotivetype, firetube, portable boiler, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. RW Meyer Sugar Mill: 1876-1889. Locomotive-type, fire-tube, portable boiler, No. 1 model. Manufactured by Ames Iron Works, Oswego, New York, 1879. 120 lbs/sq. inch working pressure, 66 sq. ft. heating surface in tubes. View: from side. The boiler provided steam for steam engine which in turn powered the mill's centrifugals. The section on the left side included the firebox with its surrounding water-legs. The fluted chimney-type structure is the steam port, safety valve, and whistle. Column projecting from side was part of steam pressure and water gauge. Pipe running above boiler carried steam to the engine. Pipe running below boiler provided the boiler feed-water. Cylindrical section included 22 fire-tube surrounded by water. The far right ... - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  9. A Flexural Mode Tuning Technique for Membraned Boiler Tubing

    SciTech Connect

    Quarry, M J; Chinn, D J; Rose, J L

    2005-03-21

    Corrosion of tubing used in black-liquor recovery boilers is a major concern in all pulp and paper mills. Extensive corrosion in recovery boiler tubes can result in a significant safety and environmental hazard. Considerable plant resources are expended to inspect recovery boiler tubing. Currently, visual and ultrasonic inspections are primarily used during the annual maintenance shutdown to monitor corrosion rates and cracking of tubing. This project is developing guided acoustic waves for use on recovery boiler tubing. The feature of this acoustic technique is its cost-effectiveness in inspecting long lengths of tubes from a single inspection point. A piezoelectric or electromagnetic transducer induces guided waves into the tubes. The transducer detects fireside defects from the cold side or fireside of the tube. Cracking and thinning on recovery boiler tubes have been detected with this technique in both laboratory and field applications.

  10. Enhancement of boiler performance through optimized soot blower system for power plants

    NASA Astrophysics Data System (ADS)

    Yook, Sim K.; Kim, Sung H.; Jung, Hae W.; Cho, Chang H.

    2005-12-01

    An optimal soot blowing system has been developed for the optimal operation of coal-fired power utility boilers by both the minimization of use of steam and the number of soot blowers worked during soot blowing. Traditionally, the soot blowing system has been operated manually or by the scheduled time-based interval. However, it has caused the reduction of power and the thermal performance degradation because many soot blowers installed in the plant should be worked even there are lots of tubes those are not contaminated by slagging and/or fouling. The degree of pollution on a boiler tube is based on heat transfer model. Heat transfer area is divided into several groups consisting of furnace, convection area including superheater, reheater and economizer, and air heater. The condition of cleanness of the tube is calculated by several parameters obtained by various sensors. Then, a part of soot blower works automatically where boiler tubes are contaminated. This system has been applied in a practical power plant. Therefore, a comparison has been done between this new system and manual operation, and then the results are discussed.

  11. Characterization of fly ashes from circulating fluidized bed combustion (CFBC) boilers cofiring coal and petroleum coke

    SciTech Connect

    Feihu Li; Jianping Zhai; Xiaoru Fu; Guanghong Sheng

    2006-08-15

    The chemistry, mineralogy, morphology, and particle size distribution were investigated in fly ashes from the burning of Datong (ShanXi, China) bituminous coal and the cofiring of Mideast high-sulfur petroleum coke (PC) with 30:70 (cal %) and 50:50 (cal %) blends of Datong bituminous coal in two commercial CFBC boilers. With the exception of CaO, the amounts of major oxides in the fly ashes from cofiring PC and coal were close to those of the common coal fly ashes. The PC-coal fly ashes were enriched in Ni, V, and Mo, implying these trace elements were mainly derived from PC. Ni and V, along with several other elements, such as Cr, Cu, Se, Pb, U, Th, and possibly As and Cd, increased in content with a decrease in temperature of the electrostatic precipitator (ESP). The results of chemistry, mineralogy, and morphology studies suggested that the desulfurization rate of the CFBC boilers at current conditions was low, and the PC tends to coarsen the fly ash particles and increase the loss on ignition (LOI) values, making these fly ashes unsuitable for use as a cement additive or a mineral admixture in concrete. Further studies on the combustion status of the CFBC boilers are needed if we want to be able to increase the desulfurization rate and produce high-quality fly ashes for broader and full utilization. 22 refs., 4 figs., 4 tabs.

  12. Automating data analysis during the inspection of boiler tubes using line scanning thermography

    NASA Astrophysics Data System (ADS)

    Ley, Obdulia; Momeni, Sepand; Ostroff, Jason; Godinez, Valery

    2012-05-01

    Failures in boiler waterwalls can occur when a relatively small amount of corrosion and loss of metal have been experienced. This study presents our efforts towards the application of Line Scanning Thermography (LST) for the analysis of thinning in boiler waterwall tubing. LST utilizes a line heat source to thermally excite the surface to be inspected and an infrared detector to record the transient surface temperature increase observed due to the presence of voids, thinning or other defects. In waterwall boiler tubes the defects that can be detected using LST correspond to corrosion pitting, hydrogen damage and wall thinning produced by inadequate burner heating or problems with the water chemistry. In this paper we discuss how the LST technique is implemented to determine thickness from the surface temperature data, and we describe our efforts towards developing a semiautomatic analysis tool to speed up the time between scanning, reporting and implementing repairs. We compare the density of data produced by the common techniques used to assess wall thickness and the data produced by LST.

  13. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    SciTech Connect

    Adams, Bradley; Davis, Kevin; Senior, Constance; Shim, Hong Shim; Otten, Brydger; Fry, Andrew; Wendt, Jost; Eddings, Eric; Paschedag, Alan; Shaddix, Christopher; Cox, William; Tree, Dale

    2013-09-30

    ) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO{sub 2} flue gas recycle and burner design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO{sub 2} capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

  14. Assessment of current NDI techniques for determining the type, location, and extent of fossil-fired boiler tube damage. Final report

    SciTech Connect

    Reinhart, E.R.; Johnson, D.; Sarian, S.

    1980-10-01

    Assessment of state-of-the-art nondestructive evaluation techniques for detecting the type, location, and extent of fossil-fired boiler tube damage was made through on-site visits and canvassing by questionnaire. The results of this survey indicate that state-of-the-art for fossil fired boiler tube NDE practice is limited almost exclusively, in order of use frequency, to: (1) magnetic particle/dye penetrant, (2) ultrasonic testing (UT), (3) visual, including fiber-optic/borescope and TV, and (4) radiography. None of these techniques are adequate for reliably detecting and sizing boiler tube damage, and they suffer from low inspection volume coverage, i.e., they are limited to small localized checking of suspect troublespots. Our survey shows that boiler inspection using even these four methods is not practiced routinely but only after a forced outage has occurred. While there is a wide spectrum of boiler tube damage which results in failures forcing complete or partial outages, our survey indicates that: (1) wall thinning and wastage by erosion/corrosion, (2) overheating, and (3) hydrogen damage are the most prevalent failure modes for fossil fired boilers. Our survey also shows that at least one-quarter to one-third of the failures forcing a full outage occur in the furnace wall tube bank and reducing the number of these failures alone would result in considerable savings to the utilities. We recommend that EPRI undertake a research and development program for the purpose of providing the utilities with a practical NDE capability for inspecting boiler tubes.

  15. Gas reburn retrofit on an industrial cyclone boiler

    SciTech Connect

    Farzan, H.; Latham, C.E.; Maringo, G.J.

    1996-01-01

    Eastman Kodak Company`s cyclone boiler (Unit No. 43), located in Rochester, New York, is being retrofitted with the gas reburning technology developed by Babcock & Wilcox (B & W) to reduce NO{sub x} emissions in order to comply with the Title I, ozone nonattainment, of the Clean Air Act Amendments (CAAA) of 1990. The required NO{sub x} reduction from baseline levels necessary to meet the presumptive limit set in New York`s regulation is about 47%. Eastman Kodak and the Gas Research Institute (GRI) are cosponsoring this project. B & W is the prime contractor and contract negotiations with Chevron as the gas supplier are presently being finalized. Equipment installation for the gas reburn system is scheduled for a September 1995 outage. No. 43 Boiler`s maximum continuous rating (MCR) is 550,000 pounds per hour of steam flow or approximately equivalent to 60 MW{sub e}. Because of the compact boiler design, there is insufficient gas residence time to use pulverized coal or oil as the reburn fuel, thus making it a prime candidate for gas reburn. Kodak currently has four cyclone boilers. Based on successful completion of this gas reburn project, modifying the other three cyclone boilers with gas reburn technology is anticipated. The paper will describe B & W`s gas reburn data from a cyclone-equipped pilot facility (B & W`s Small Boiler Simulator), gas reburn design information specific to Eastman Kodak No. 43 Boiler, and numerical modeling experiences based on the pilot-scale Small Boiler Simulator (SBS) results along with those from a full-scale commercial boiler.

  16. Biogas utilization

    SciTech Connect

    Moser, M.A.

    1995-11-01

    Options for successfully using biomass depend on project scale. Almost all biogas from anaerobic digesters must first go through a gas handling system that pressurizes, meters, and filters the biogas. Additional treatment, including hydrogen sulfide-mercaptan scrubbing, gas drying, and carbon dioxide removal may be necessary for specialized uses, but these are complex and expensive processes. Thus, they can be justified only for large-scale projects that require high-quality biogas. Small-scale projects (less than 65 cfm) generally use biogas (as produced) as a boiler fuel or for fueling internal combustion engine generators to produce electricity. If engines or boilers as selected properly, there should be no need to remove hydrogen sulfide. Small-scale combustion turbines, steam turbines, and fuel cells are not used because of their technical complexity and high capital cost. Biogas cleanup to pipeline or transportation fuel specification is very costly, and energy economics preclude this level of treatment.

  17. Biogas utilization

    SciTech Connect

    Moser, M.A.

    1996-01-01

    Options for successfully using biogas depend on project scale. Almost all biogas from anaerobic digesters must first go through a gas handling system that pressurizes, meters, and filters the biogas. Additional treatment, including hydrogen sulfide-mercaptan scrubbing, gas drying, and carbon dioxide removal may be necessary for specialized uses, but these are complex and expensive processes. Thus, they can be justified only for large-scale projects that require high-quality biogas. Small-scale projects (less than 65 cfm) generally use biogas (as produced) as a boiler fuel or for fueling internal combustion engine-generators to produce electricity. If engines or boilers are selected properly, there should be no need to remove hydrogen sulfide. Small-scale combustion turbines, steam turbines, and fuel cells are not used because of their technical complexity and high capital cost. Biogas cleanup to pipeline or transportation fuel specifications is very costly, and energy economics preclude this level of treatment.

  18. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-10-27

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2005.

  19. Boiler Materials For Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-09-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

  20. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-04-20

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

  1. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

  2. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-07-17

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

  3. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  4. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; J. Sarver; M. Borden; K. Coleman; J. Blough; S. Goodstine; R.W. Swindeman; W. Mohn; I. Perrin

    2003-04-21

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-04-27

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    K. Coleman; R. Viswanathan; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-01-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  7. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-04-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  8. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-07-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  9. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2004-10-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  10. 'Boilers' along the southeast coast of Bermuda

    NASA Technical Reports Server (NTRS)

    2002-01-01

    Along the south shore of Bermuda, waves break continuously along algal/vermetid reefs (composed of algae and molluscs, not coral), forming 'boilers.' Boilers are named because the continuous breaking of waves makes it look as if the sea is boiling. This photograph taken from the International Space Station shows the eastern half of the main islands of Bermuda. Land use is about 6 percent cropland, 55 percent developed and 34 percent rural. Reflective white-colored areas are buildings and other developments surrounded by green areas of vegetation. St. David's Island is also home to the airport, with runways built out into Castle Harbour. Hurricane Erin passed northeast of Bermuda early on September 10 with 115 mile-per-hour winds (a Category 3 storm on the Saffir-Simpson Scale), but causing very minimal damage. Astronauts aboard Space Station Alpha photographed the area on September 14, 2001. By then, the skies had cleared and Erin had become an extratropical low near Newfoundland. Image ISS003-E-5735, was provided by the Earth Sciences and Image Analysis Laboratory at Johnson Space Center. Additional images taken by astronauts and cosmonauts can be viewed at the NASA-JSC Gateway to Astronaut Photography of Earth.

  11. CONDENSING ECONOMIZERS FOR SMALL COAL-FIRED BOILERS AND FURNACES PROJECT REPORT - JANUARY 1994

    SciTech Connect

    BUTCHER,T.A.

    1994-01-04

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impacts are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  12. Economic Analysis for Conceptual Design of Supercritical O2-Based PC Boiler

    SciTech Connect

    Andrew Seltzer; Archie Robertson

    2006-09-01

    This report determines the capital and operating costs of two different oxygen-based, pulverized coal-fired (PC) power plants and compares their economics to that of a comparable, air-based PC plant. Rather than combust their coal with air, the oxygen-based plants use oxygen to facilitate capture/removal of the plant CO{sub 2} for transport by pipeline to a sequestering site. To provide a consistent comparison of technologies, all three plants analyzed herein operate with the same coal (Illinois No 6), the same site conditions, and the same supercritical pressure steam turbine (459 MWe). In the first oxygen-based plant, the pulverized coal-fired boiler operates with oxygen supplied by a conventional, cryogenic air separation unit, whereas, in the second oxygen-based plant, the oxygen is supplied by an oxygen ion transport membrane. In both oxygen-based plants a portion of the boiler exhaust gas, which is primarily CO{sub 2}, is recirculated back to the boiler to control the combustion temperature, and the balance of the flue gas undergoes drying and compression to pipeline pressure; for consistency, both plants operate with similar combustion temperatures and utilize the same CO{sub 2} processing technologies. The capital and operating costs of the pulverized coal-fired boilers required by the three different plants were estimated by Foster Wheeler and the balance of plant costs were budget priced using published data together with vendor supplied quotations. The cost of electricity produced by each of the plants was determined and oxygen-based plant CO{sub 2} mitigation costs were calculated and compared to each other as well as to values published for some alternative CO{sub 2} capture technologies.

  13. Final test report on the combustion of solvent-refined coal in a 100 hp firetube boiler

    SciTech Connect

    Pan, Y.S.; Wieczenski, D.E.; Snedden, R.B.; Bellas, G.T.; Joubert, J.I.; Curio, A.R.; Wildman, D.J.

    1982-01-01

    Although solid Solvent-Refined Coal (SRC-I) was burned successfully in a coal-designed utility boiler in 1977, the feasibility of using this fuel in more compact oil- or gas-designed units at signficantly higher heat liberation rates remained uncertain. Combustion tests were conducted at the Pittsburgh Energy Technology Center using a 100 hp (3450 lb of steam per hour) firetube boiler, designed to burn No. 6 oil. The fuel was produced at an SRC pilot plant in Wilsonville, Alabama, from high-sulfur Kentucky coal, and 0.8% sulfur and 0.3% ash. In the combustion tests, SRC was fed to the boiler in three different physical forms: (1) a slurry composed of 70% by weight SRC-I process solvent and 30% by weight solid SRC pulverized to 92% minus 200 mesh; (2) a molten liquid at approx. 600/sup 0/F, using superheated steam at 800/sup 0/F for atomization, and preheated combustion air at 400/sup 0/F in a conventional oil burner; and (3) a solid, pulverized to 90% minus 325 mesh, using preheated secondary combustion air at 550/sup 0/F. The slurry and molten forms were burned at full boiler load at a heat liberation rate of 184,000 Btu/ft/sup 3/-hr. Carbon conversion efficiencies were generally 99.7% or greater, and boiler efficiencies were about 82%, the same as when burning No. 6 fuel oil. The pulverized SRC was burned at approx. 50% of full boiler load (1656 to 1803 lb of steam per hour) due to the limitations on the burner that was available. Carbon conversion efficiencies ranged from 98.6 to 99.6%, and boiler efficiency again was about 82%. The test results indicate that SRC-I, including the solid form, can probably be burned without derating in larger oil-designed industrial boilers of watertube design. Such units usually operate at heat liberation rates in the range of 25,000-50,000 Btu/ft/sup 3/-hr, significantly lower than rates employed in these tests.

  14. Experimental characterization of an industrial pulverized coal-fired furnace under deep staging conditions

    SciTech Connect

    Costa, M.; Azevedo, J.L.T.

    2007-07-01

    Measurements have been performed in a 300 MWe, front-wall-fired, pulverized-coal, utility boiler. This boiler was retrofitted with boosted over fire air injectors that allowed the operation of the furnace under deeper staging conditions. New data are reported for local mean gas species concentration of O{sub 2}, CO, CO{sub 2}, NOx, gas temperatures and char burnout measured at several ports in the boiler including those in the main combustion and staged air regions. Comparisons of the present data with our previous measurements in this boiler, prior to the retrofitting with the new over fire system, show lower O{sub 2} and higher CO concentrations for the new situation as a consequence of the lower stoichiometry in the main combustion zone associated with the present boiler operating condition. Consistently, the measured mean NOx concentrations in the main combustion zone are now lower than those obtained previously, yielding emissions below 500 mg/Nm{sup 3}at 6% O{sub 2}. Finally, the measured values of particle burnout at the furnace exit are acceptable being those measured in the main combustion zone comparable with those obtained with the conventional over fire system.

  15. 30 CFR 57.13001 - General requirements for boilers and pressure vessels.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... NONMETAL MINES Compressed Air and Boilers § 57.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with... 30 Mineral Resources 1 2010-07-01 2010-07-01 false General requirements for boilers and...

  16. 30 CFR 56.13001 - General requirements for boilers and pressure vessels.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... MINES Compressed Air and Boilers § 56.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance with the standards and specifications of the American Society of Mechanical Engineers Boiler and Pressure Vessel Code....

  17. 46 CFR 52.25-5 - Miniature boilers (modifies PMB-1 through PMB-21).

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... (incorporated by reference; see 46 CFR 52.01-1) ... 46 Shipping 2 2012-10-01 2012-10-01 false Miniature boilers (modifies PMB-1 through PMB-21). 52.25... ENGINEERING POWER BOILERS Other Boiler Types § 52.25-5 Miniature boilers (modifies PMB-1 through...

  18. 40 CFR 63.11200 - What are the subcategories of boilers?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 14 2011-07-01 2011-07-01 false What are the subcategories of boilers... Institutional Boilers Area Sources Emission Limits, Work Practice Standards, Emission Reduction Measures, and Management Practices § 63.11200 What are the subcategories of boilers? The subcategories of boilers are...

  19. 30 CFR 57.13001 - General requirements for boilers and pressure vessels.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false General requirements for boilers and pressure... NONMETAL MINES Compressed Air and Boilers § 57.13001 General requirements for boilers and pressure vessels. All boilers and pressure vessels shall be constructed, installed, and maintained in accordance...

  20. 46 CFR 61.05-5 - Preparation of boilers for inspection and test.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Preparation of boilers for inspection and test. 61.05-5... PERIODIC TESTS AND INSPECTIONS Tests and Inspections of Boilers § 61.05-5 Preparation of boilers for... preparing the boilers for the hydrostatic test, they shall be filled with water at not less than 70 °F....