Science.gov

Sample records for 316l corrosion products

  1. Localized corrosion of 316L stainless steel in tritiated water containing aggressive radiolytic and decomposition products at different temperatures

    NASA Astrophysics Data System (ADS)

    Bellanger, G.

    2008-02-01

    Tritium is one of the more important radionuclides used in nuclear industry as plutonium and uranium. The tritium in tritiated water always causes difficulties in nuclear installations, including equipment corrosion. Moreover, with tritiated water there are, in addition, the radiolytic and decomposition products such as hydrogen peroxide formed during decay, chloride ions produced by degradation of organic seals and oils used for tightness and pumping, and acid pH produced by excitation of nitrogen in air by the β - particle. Highly concentrated tritiated water releases energy and its temperature is about 80 °C, moreover heating is necessary in the tritium processes. These conditions highly facilitate the corrosion of stainless steels by pitting and crevice attack. Corrosion tests were performed by electrochemical analysis methods and by visual inspection of the surface of stainless steel.

  2. Corrosion protection performance of porous strontium hydroxyapatite coating on polypyrrole coated 316L stainless steel.

    PubMed

    Gopi, D; Ramya, S; Rajeswari, D; Kavitha, L

    2013-07-01

    Polypyrrole/strontium hydroxyapatite bilayer coatings were achieved on 316L stainless steel (316L SS) by the electropolymerisation of pyrrole from sodium salicylate solution followed by the electrodeposition of porous strontium hydroxyapatite. The formation and the morphology of the bilayer coatings were characterised by Fourier transform infrared spectroscopy (FT-IR) and high resolution scanning electron microscopy (HRSEM), respectively. The corrosion resistance of the coated 316L SS specimens was investigated in Ringer's solution by electrochemical techniques and the results were substantiated with inductively coupled plasma atomic emission spectrometry (ICP-AES). The passive film underneath the polypyrrole layer is effective in protecting 316L SS against corrosion in Ringer's solution. Moreover, we believe that the top porous strontium hydroxyapatite layer can provide potential bioactivity to the 316L SS. PMID:23475060

  3. Corrosion Resistance of Powder Metallurgy Processed TiC/316L Composites with Mo Additions

    NASA Astrophysics Data System (ADS)

    Lin, Shaojiang; Xiong, Weihao

    2015-06-01

    To find out the effects of Mo addition on corrosion resistance of TiC/316L stainless steel composites, TiC/316L composites with addition of different contents of Mo were prepared by powder metallurgy. The corrosion resistance of these composites was evaluated by the immersion tests and polarization curves experiments. Results indicated that Mo addition decreased the corrosion rates of TiC/316L composites in H2SO4 solution in the case of Mo content below 2% whereas it displayed an opposite effect when Mo content was above that value. It was found that with an increase in the Mo content, the pitting corrosion resistance increased monotonically for TiC/316L composites in NaCl solution.

  4. An evaluation of microbial growth and corrosion of 316L SS in glycol/seawater mixtures.

    PubMed

    Lee, Jason S; Ray, Richard I; Lowe, Kristine L; Jones-Meehan, Joanne; Little, Brenda J

    2003-04-01

    Glycol/seawater mixtures containing > 50% glycol inhibit corrosion of 316L stainless steel and do not support bacterial growth. The results indicate bacteria are able to use low concentrations of glycol (10%) as a growth medium, but bacterial growth decreased with increasing glycol concentration. Pitting potential, determined by anodic polarization, was used to evaluate susceptibility of 316L SS to corrosion in seawater-contaminated glycol. Mixture containing a minimum concentration of 50% propylene glycol-based coolant inhibited pitting corrosion. A slightly higher minimum concentration (55%) was needed for corrosion protection in ethylene glycol mixtures. PMID:14618716

  5. An evaluation of microbial growth and corrosion of 316L SS in glycol/seawater mixtures

    NASA Technical Reports Server (NTRS)

    Lee, Jason S.; Ray, Richard I.; Lowe, Kristine L.; Jones-Meehan, Joanne; Little, Brenda J.

    2003-01-01

    Glycol/seawater mixtures containing > 50% glycol inhibit corrosion of 316L stainless steel and do not support bacterial growth. The results indicate bacteria are able to use low concentrations of glycol (10%) as a growth medium, but bacterial growth decreased with increasing glycol concentration. Pitting potential, determined by anodic polarization, was used to evaluate susceptibility of 316L SS to corrosion in seawater-contaminated glycol. Mixture containing a minimum concentration of 50% propylene glycol-based coolant inhibited pitting corrosion. A slightly higher minimum concentration (55%) was needed for corrosion protection in ethylene glycol mixtures.

  6. [Corrosion of stainless steel 201, 304 and 316L in the simulated sewage pipes reactor].

    PubMed

    Bao, Guo-Dong; Zuo, Jian-E; Wang, Ya-Jiao; Gan, Li-Li

    2014-08-01

    The corrosion behavior of stainless steel 201, 304 and 316L which would be used as sewer in-situ rehabilitation materials was studied in the simulated sewage pipes reactor. The corrosion potential and corrosion rate of these three materials were studied by potentiodynamic method on the 7th, 14th, 21st, 56th day under two different conditions which were full immersion condition or batch immersion condition with a 2-day cycle. The electrode process was studied by Electrochemical Impedance Spectroscopy (EIS) on the 56th day. The microstructure and composition of the corrosion pitting were analyzed by Scanning Electron Microscope (SEM) and Energy Dispersive Spectrometer (EDS) on the 56th day. The results showed that 304 and 316L had much better corrosion resistance than 201 under both conditions. 304 and 316L had much smaller corrosion rate than 201 under both conditions. The corrosion resistance of all three kinds of stainless steel under the batch immersion condition was much better than those under the full immersion condition. The corrosion rate of all three kinds of stainless steel under the batch immersion condition was much smaller than those under the full immersion condition. Point pitting corrosion was formed on the surfaces of 304 and 316L. In comparison, a large area of corrosion was formed in the surface of 201. PMID:25338372

  7. Pitting corrosion behavior of 316L stainless steel in the media of sulphate-reducing and iron-oxidizing bacteria

    SciTech Connect

    Xu Congmin; Zhang Yaoheng; Cheng Guangxu Zhu Wensheng

    2008-03-15

    Pitting corrosion behavior of 316L SS was investigated in the presence of aerobic and anaerobic bacteria isolated from cooling water system in oil refinery using polarization measurement, electrochemical impedance spectroscopy, scanning electron microscopy examinations and energy dispersive spectrum analysis. The results show the corrosion potential (E{sub corr}), pitting potential (E{sub pit}) and polarization resistance (R{sub P}) of 316L SS had a distinct decrease in the presence of bacteria, in comparison with those observed in the sterile medium for the same exposure time interval. Micrometer-scale pitting was observed on the 316L SS surface in the presence of bacteria. The combination of SRB and IOB demonstrated higher corrosion rates than SRB or IOB alone. The synergy of 0.01 M NaCl + SRB + IOB yielded the highest corrosion rate. The synergies between the metal surface, abiotic corrosion products, chloride anion, and bacterial cells and their metabolic products increased the corrosion damage degree of the passive film and accelerated pitting propagation.

  8. Improvement in the Corrosion Resistance of Austenitic Stainless Steel 316L by Ion Implantation

    NASA Astrophysics Data System (ADS)

    Cai, Xun; Feng, Kai

    In the present work, austenitic stainless steel 316L (SS316L) samples were implanted with Ni and Ni-Cr. A nickel-rich layer about 100 nm in thickness and a Ni-Cr enriched layer about 60 nm thick are formed on the surface of SS316L. The effects of ion implantation on the corrosion performance of SS316L are investigated in a 0.5 M H2SO4 with 2 ppm HF solution at 80°C by open circuit potential (OCP), potentiodynamic and potentiostatic tests. The samples after the potentiostatic test are analyzed by XPS. The results indicate that the composition of the passive film change from a mixture of Fe oxides and Cr oxide to a Cr oxide dominated passive film after the potentiostatic test. The solutions after the potentiostatic test are analyzed by inductively coupled plasma atomic emission spectrometry (ICP-AES). The results reveal that Fe is selectively dissolved in all cases and a proper Ni and Ni-Cr implant fluence can greatly improve the corrosion resistance of SS316L in the simulated polymer electrolyte membrane fuel cells (PEMFCS) environment. They are in agreement with the electrochemical test results that the bare SS316L has the highest dissolution rate in both cathode and anode environments and the Ni and Ni-Cr implantation reduce markedly the dissolution rate. After the potentiostatic test the interfacial contact resistance (ICR) values are also measured. Ni and Ni-Cr are enriched in the passive film formed in the simulated PEMFC cathode environment after ion implantation thereby providing better conductivity than that formed in the anode one. A significant improvement of ICR is achieved for the SS316L implanted with Ni and Ni-Cr as compared to the bare SS316L, which is attributed to the reduction in passive layer thickness caused by Ni and Ni-Cr implantation. The ICR values for implanted specimens increase with increasing dose.

  9. Sliding Wear Characteristics and Corrosion Behaviour of Selective Laser Melted 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Sun, Y.; Moroz, A.; Alrbaey, K.

    2013-11-01

    Stainless steel is one of the most popular materials used for selective laser melting (SLM) processing to produce nearly fully dense components from 3D CAD models. The tribological and corrosion properties of stainless steel components are important in many engineering applications. In this work, the wear behaviour of SLM 316L stainless steel was investigated under dry sliding conditions, and the corrosion properties were measured electrochemically in a chloride containing solution. The results show that as compared to the standard bulk 316L steel, the SLM 316L steel exhibits deteriorated dry sliding wear resistance. The wear rate of SLM steel is dependent on the vol.% porosity in the steel and by obtaining full density it is possible achieve wear resistance similar to that of the standard bulk 316L steel. In the tested chloride containing solution, the general corrosion behaviour of the SLM steel is similar to that of the standard bulk 316L steel, but the SLM steel suffers from a reduced breakdown potential and is more susceptible to pitting corrosion. Efforts have been made to correlate the obtained results with porosity in the SLM steel.

  10. Microstructure and Corrosion Resistance of Laser Additively Manufactured 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Trelewicz, Jason R.; Halada, Gary P.; Donaldson, Olivia K.; Manogharan, Guha

    2016-03-01

    Additive manufacturing (AM) of metal alloys to produce complex part designs via powder bed fusion methods such as laser melting promises to be a transformative technology for advanced materials processing. However, effective implementation of AM processes requires a clear understanding of the processing-structure-properties-performance relationships in fabricated components. In this study, we report on the formation of micro and nanoscale structures in 316L stainless steel samples printed by laser AM and their implications for general corrosion resistance. A variety of techniques including x-ray diffraction, optical, scanning and transmission electron microscopy, x-ray fluorescence, and energy dispersive x-ray spectroscopy were employed to characterize the microstructure and chemistry of the laser additively manufactured 316L stainless steel, which are compared with wrought 316L coupons via electrochemical polarization. Apparent segregation of Mo has been found to contribute to a loss of passivity and an increased anodic current density. While porosity will also likely impact the environmental performance (e.g., facilitating crevice corrosion) of AM alloys, this work demonstrates the critical influence of microstructure and heterogeneous solute distributions on the corrosion resistance of laser additively manufactured 316L stainless steel.

  11. The effect of surface roughness on the fretting corrosion of 316L stainless steel biomaterial surfaces

    NASA Astrophysics Data System (ADS)

    Shenoy, Aarti

    The medical device industry is still seeking answers to the mechanically-assisted corrosion (MAC) problem, which becomes increasingly important due to modularity in design. MAC manifests in various forms, some of which are fretting corrosion, crevice corrosion and stress corrosion. Several studies have been conducted to understand the causes and the factors that affect fretting corrosion. Some of the factors are the applied load, surface potential, oxide film characteristics and solution chemistry near the interface. Surface properties such as surface roughness determine the topography of the surface and the nature of asperity-asperity contact, which is a factor that would determine the mechanically assisted corrosion behavior of the interface, like the stem-neck and head-neck taper junctions in modular hip replacement devices. This study aims to understand the correlation between surface roughness of 316L stainless steel samples and fretting corrosion behavior using a variable load pin-on-disc test. It was found that the smoother surfaces are associated with lower fretting currents. However, smoother surfaces also created the conditions for fretting initiated crevice corrosion to occur more readily. Fretting corrosion regimes and the severity are thus dependent upon the surface roughness. A possible explanation could be due to the inverse relationship between the interasperity distance parameter, Delta, and fretting currents. The coefficient of friction between the two surfaces in contact however remained unaffected by surface roughness, but decreased with increasing load. Smoother surfaces, while lowering fretting corrosion reactions can enhance crevice corrosion reactions in 316L stainless steel interfaces.

  12. Laser-driven shock waves to improve the corrosion properties of 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Peyre, Patrice; Berthe, Laurent; Fabbro, Remy; Carboni, Christelle; Bartnicki, Eric; Beranger, Gerard; Lemaitre, Christian

    1999-06-01

    Different laser pulses ranging between 0.6 and 10 ns were used to generate up to 10 GPa amplitude shock waves in an aluminum-coated 316L stainless steel with application to modify its surface behavior, especially its pitting corrosion behavior in NaCl 30g/l medium. Laser shock waves (LSW) characterizations (Hugoniot limits, Shock wave attenuations) were carried out with a VISAR system and compared with 1D simulations using Shylac Lagrangian code. Treated surfaces were analyzed through chemical spectroscopies (GDS, XPS), metallurgical characterizations (deformation bands, twins...) and residual stress measurements. Laser-induced surface modifications were also compared with the classical effects of a shot-peening at high coverage rate. Lastly, rest potential recordings, anodic polarization tests and statistical treatments of the pitting potentials were carried out to estimate the influence of a laser peening on the pitting corrosion resistance of a passive 316L alloy. It was clearly demonstrated that LSW could improve the corrosion behavior of 316L by pure mechanical effects such as compressive residual stresses which tend to reduce the nocivity of surface inclusions.

  13. Corrosion behaviour of 316L stainless steel and anti-corrosion materials in a high acidified chloride solution

    NASA Astrophysics Data System (ADS)

    Jin, Z. H.; Ge, H. H.; Lin, W. W.; Zong, Y. W.; Liu, S. J.; Shi, J. M.

    2014-12-01

    The corrosion behaviour of a type 316L (UNS S31603) stainless steel (SS) expansion joint in a simulated leaching solution of sediment on blast furnace gas pipeline in a power plant is investigated by using dynamic potential polarization curves, electrochemical impedance spectroscopy (EIS), optical microscope, atomic force microscope (AFM) and Scan Kelvin Probe (SKP). Severe general corrosion accompanied by pitting corrosion occurs on the type 316L SS surface in this solution. As the immersion period increases, the charge transfer resistance Rct decreases, the dissolution rate accelerates, the surface roughness increases and the surface potential difference enhances significantly. Then eight corrosion-resistant materials are tested, the corrosion rates of type 254SMo SS, type 2507 SS and TA2 are relatively minor in the solution. The corrosion resistance properties of TA2 is most excellent, indicating it would be the superior material choice for blast furnace gas pipeline.

  14. Corrosion tests of 316L and Hastelloy C-22 in simulated tank waste solutions

    SciTech Connect

    MJ Danielson; SG Pitman

    2000-02-23

    Both the 316L stainless steel and Hastelloy{reg_sign} C-22 gave satisfactory corrosion performance in the simulated test environments. They were subjected to 100 day weight loss corrosion tests and electrochemical potentiodynamic evaluation. This activity supports confirmation of the design basis for the materials of construction of process vessels and equipment used to handle the feed to the LAW-melter evaporator. BNFL process and mechanical engineering will use the information derived from this task to select material of construction for process vessels and equipment.

  15. Corrosion of type 316L stainless steel in a mercury thermal convection loop

    SciTech Connect

    DiStefano, J.R.; Manneschmidt, E.T.; Pawel, S.J.

    1999-04-01

    Two thermal convection loops fabricated from 316L stainless steel containing mercury (Hg) and Hg with 1000 wppm gallium (Ga), respectively, were operated continuously for about 5000 h. In each case, the maximum loop temperature was constant at about 305 degrees C and the minimum temperature was constant at about 242 degrees C. Coupons in the hot leg of the Hg-loop developed a posous surface layer substantially depleted of nickel and chromium, which resulted in a transformation to ferrite. The coupon exposed at the top of the hot leg in the Hg-loop experienced the maximum degradation, exhibiting a surface layer extending an average of 9-10 mu m after almost 5000 h. Analysis of the corrosion rate data as a function of temperature (position) in the Hg-loop suggests wetting by the mer cury occurred only above about 255 degrees C and that the rate limiting step in the corrosion process above 255 degrees C is solute diffusion through the saturated liquid boundary layer adjacent to the corroding surface. The latter factor suggests that the corrosion of 316L stainless steel in a mercury loop may be velocity dependent. No wetting and no corrosion were observed on the coupons and wall specimens removed from the Hg/Ga loop after 5000 h of operation.

  16. The influence of surface condition on the localized corrosion of 316L stainless steel orthopaedic implants.

    PubMed

    Beddoes, J; Bucci, K

    1999-07-01

    The localized corrosion of austenitic stainless steel 316L intended for use as orthopaedic implants is determined as a function of the surface condition and metallurgical state. From the examination of samples exposed to a ferric chloride solution, at both 22 and 37 degrees C, the independent contribution of crevice and pitting corrosion to localized corrosion is determined. Both forms of localized corrosion occur to a greater extent at the higher temperature. The results indicate that weight loss measurements may not be sufficient to determine the extent of crevice corrosion separately from the influence of pitting corrosion. More importantly, the surface conditions required for the best resistance to crevice or pitting corrosion differ. Electropolished surfaces provide the best resistance to crevice corrosion, while "bead blasted" surfaces provide the best resistance to pitting corrosion. The implication of this result in terms of the serviceability as orthopaedic implants is discussed. The current results indicate the cold-worked state exhibits improved resistance to pitting corrosion. However, the influence of the metallurgical state could not be separated from a possible compositional effect. PMID:15348123

  17. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings

    PubMed Central

    Jones, John Eric; Chen, Meng; Yu, Qingsong

    2015-01-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20–25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH3/O2 plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O-and N-contents on the surfaces were substantially increased after NH3/O2 plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH3/O2 plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electro-chemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  18. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings.

    PubMed

    Eric Jones, John; Chen, Meng; Yu, Qingsong

    2014-10-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20-25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH₃/O₂ plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O- and N-contents on the surfaces were substantially increased after NH₃/O₂ plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH₃/O₂ plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  19. Improved corrosion resistance of 316L stainless steel by nanocrystalline and electrochemical nitridation in artificial saliva solution

    NASA Astrophysics Data System (ADS)

    Lv, Jinlong; Liang, Tongxiang

    2015-12-01

    The fluoride ion in artificial saliva significantly changed semiconductor characteristic of the passive film formed on the surface of 316L stainless steels. The electrochemical results showed that nanocrystalline α‧-martensite improved corrosion resistance of the stainless steel in a typical artificial saliva compared with coarse grained stainless steel. Moreover, comparing with nitrided coarse grained stainless steel, corrosion resistance of the nitrided nanocrystalline stainless steel was also improved significantly, even in artificial saliva solution containing fluoride ion. The present study showed that the cryogenic cold rolling and electrochemical nitridation improved corrosion resistance of 316L stainless steel for the dental application.

  20. Material Corrosion and Plate-Out Test of Types 304L and 316L Stainless Steel

    SciTech Connect

    Zapp, P.E.

    2001-02-06

    Corrosion and plate-out tests were performed on 304L and 316L stainless steel in pretreated Envelope B and Envelope C solutions. Flat coupons of the two stainless steels were exposed to 100 degrees C liquid and to 74 degrees C and 88 degrees C vapor above the solutions for 61 days. No significant corrosion was observed either by weight-loss measurements or by microscopic examination. Most coupons had small weight gains due to plate-out of solids, which remained to some extent even after 24-hour immersion in 1 N nitric acid at room temperature. Plate-out was more significant in the Envelope B coupons, with film thickness from less than 0.001 in. to 0.003-inches.

  1. The influence of electropolishing on the corrosion resistance of 316L stainless steel.

    PubMed

    Sutow, E J

    1980-09-01

    A study was conducted which examined the influence of electropolishing on the corrosion resistance of a cold rolled 316L stainless steel. Test specimens were surface prepared to a final mechanical finish of wetted 600 grit SiC paper, prior to electropolishing. An o-H3PO4/Glycerol/H2O electropolishing solution was employed for times of 15, 20, and 25 min. Control specimens were surface prepared only to the final mechanical finish. Anodic polarization tests were performed in a deaerated Ringer's solution (37 degrees C) which was acidified to pH 1, with HCl. The electropolished specimens demonstrated increased corrosion resistance, when compared to the control specimens. This was evidenced for the former by more anodic corrosion and breakdown potentials, and the absence of a dissolution peak which was observed for the control specimens at the initial polarization potentials. Surface hardness measurements indicated that this increase in corrosion resistance was produced, in part, by the removal of the cold worked surface layer produced by the mechanical finish. In terms of increasing corrosion resistance, no optimum electropolishing time was found within the 15-25 min treatment period. PMID:7349665

  2. Structural analysis and intergranular corrosion tests of AISI 316L steel.

    PubMed

    Stonawská, Z; Svoboda, M; Sozańska, M; Krístková, M; Sojka, J; Dagbert, C; Hyspecká, L

    2006-10-01

    Pure AISI 316L steel is investigated after solution heat treatment (1050 degrees C/H(2)O) and structural sensitization (650 degrees C). Two quite different intergranular corrosion tests are used to determine the degree of structural sensitization due to the precipitation of secondary phases along the grain boundaries (mainly the M(23)C(6) and sigma-phase): the oxalic acid etch test and the electrochemical potentio-kinetic reactivation test. Generally, the dissolution of chromium-rich carbides (M(23)C(6)) is provoked by oxalic acid etch tests, whereas the chromium-depleted zones, in the vicinity of chromium-rich carbides (M(23)C(6)), are attacked by electrochemical potentio-kinetic reactivation tests. Both intergranular corrosion tests are used to determine the maximum degree of structural sensitization. Thus structural analysis by carbon replicas reveals the Laves phase, and both the M(23)C(6) and (Cr,Mo)(x)(Fe,Ni)(y) phases. The results of intergranular corrosion tests are related to the findings of the structural analysis. PMID:17100908

  3. Effect of Mercury Velocity on Corrosion of Type 316L Stainless Steel in a Thermal Convection Loop

    SciTech Connect

    Pawel, SJ

    2001-03-23

    Two 316L thermal convection loops (TCLs) containing several types of 316L specimens circulated mercury continuously for 2000 h at a maximum temperature of 300 C. Each TCL was fitted with a venturi-shaped reduced section near the top of the hot leg for the purpose of locally increasing the Hg velocity. Results suggest that an increase in velocity from about 1.2 m/min (bulk flow) to about 5 mmin (reduced section) had no significant impact on compatibility of 316L with Hg. In addition, various surface treatments such as gold-plating, chemical etching, polishing, and steam cleaning resulted in little or no influence on compatibility of 316L with Hg when compared to nominal mill-annealed/surface-ground material. A sensitizing heat treatment also had little/no effect on compatibility of 316L with Hg for the bulk specimen, although intergranular attack was observed around the specimen holes in each case. It was determined that carburization of the hole area had occurred as a result of the specimen fabrication process potentially rendering the specimens susceptible to corrosion by Hg at these locations. To avoid sensitization-related compatibility issues for SNS components, selection of low carbon grades of stainless steel and control of the fabrication process is recommended.

  4. Computaional Modeling of the Stability of Crevice Corrosion of Wetted SS316L

    SciTech Connect

    F. Cui; F.J. Presuel-Moreno; R.G. Kelly

    2006-04-17

    The stability of localized corrosion sites on SS 316L exposed to atmospheric conditions was studied computationally. The localized corrosion system was decoupled computationally by considering the wetted cathode and the crevice anode separately and linking them via a constant potential boundary condition at the mouth of the crevice. The potential of interest for stability was the repassivation potential. The limitations on the ability of the cathode that are inherent due to the restricted geometry were assessed in terms of the dependence on physical and electrochemical parameters. Physical parameters studied include temperature, electrolyte layer thickness, solution conductivity, and the size of the cathode, as well as the crevice gap for the anode. The current demand of the crevice was determined considering a constant crevice solution composition that simulates the critical crevice solution as described in the literature. An analysis of variance showed that the solution conductivity and the length of the cathode were the most important parameters in determining the total cathodic current capacity of the external surface. A semi-analytical equation was derived for the total current from a restricted geometry held at a constant potential at one end. The equation was able to reproduce all the model computation results both for the wetted external cathode and the crevice and give good explanation on the effects of physicochemical and kinetic parameters.

  5. COMPUTATIONAL MODELING OF CATHODIC LIMITATIONS ON LOCALIZED CORROSION OF WETTED SS 316L, AT ROOM TEMPERATURE

    SciTech Connect

    F. Cui; F.J. Presuel-Moreno; R.G. Kelly

    2005-10-13

    The ability of a SS316L surface wetted with a thin electrolyte layer to serve as an effective cathode for an active localized corrosion site was studied computationally. The dependence of the total net cathodic current, I{sub net}, supplied at the repassivation potential E{sub rp} (of the anodic crevice) on relevant physical parameters including water layer thickness (WL), chloride concentration ([Cl{sup -}]) and length of cathode (Lc) were investigated using a three-level, full factorial design. The effects of kinetic parameters including the exchange current density (i{sub o,c}) and Tafel slope ({beta}{sub c}) of oxygen reduction, the anodic passive current density (i{sub p}) (on the cathodic surface), and E{sub rp} were studied as well using three-level full factorial designs of [Cl{sup -}] and Lc with a fixed WL of 25 {micro}m. The study found that all the three parameters WL, [Cl{sup -}] and Lc as well as the interactions of Lc x WL and Lc x [Cl{sup -}] had significant impact on I{sub net}. A five-factor regression equation was obtained which fits the computation results reasonably well, but demonstrated that interactions are more complicated than can be explained with a simple linear model. Significant effects on I{sub net} were found upon varying either i{sub o,c}, {beta}{sub c}, or E{sub rp}, whereas i{sub p} in the studied range was found to have little impact. It was observed that I{sub net} asymptotically approached maximum values (I{sub max}) when Lc increased to critical minimum values. I{sub max} can be used to determine the stability of coupled localized corrosion and the critical Lc provides important information for experimental design and corrosion protection.

  6. CORROSION STUDY FOR THE EFFLUENT TREATMENT FACILITY CHROME (VI) REDUCTANT SOLUTION USING 304 AND 316L STAINLESS STEEL

    SciTech Connect

    DUNCAN JB; WYRAS RB

    2007-10-08

    This report documents the laboratory testing and analyses as directed under the test plan, RPP PLAN-34065, and documented in laboratory notebooks HNF 2742 and HNF-N-473-1. The purpose of this study was to evaluate and compare the electrochemical corrosion and pitting susceptibility of the 304 and 316L stainless steel in the acidified reducing solution that will be contained in either the secondary waste receiving tank or concentrate tank.

  7. Corrosion resistance of 316L stainless steel with surface layer of Ni 2Al 3 or NiAl in molten carbonates

    NASA Astrophysics Data System (ADS)

    Moon, Youngjoon; Lee, Dokyol

    Double layers of nickel and aluminum are electroplated on a 316L stainless steel (316L SS) plate, which is routinely used as a separator in molten carbonate fuel cell (MCFC) stacks, and then heat-treated at 650 or 800 °C for 1 h. This results in the respective formation of a surface layer of Ni 2Al 3 or NiAl intermetallic compound, which are known to be highly corrosion-resistant in molten carbonate electrolyte. The corrosion behaviour of each plate in a molten electrolyte of (Li 0.62K 0.38) 2CO 3 or (Li 0.52Na 0.48) 2CO 3 is evaluated through immersion tests and polarisation measurements. The surface layer of Ni 2Al 3 or NiAl maintains good adhesion to the stainless steel substrate and no corrosion product is detected in any of the plates with a surface layer after immersion tests. Polarisation measurements reveal that, regardless of experimental conditions, the corrosion potentials of the plates with a surface layer shift to more positive values and the passive currents are lower than that for a bare SS plate. The corrosion rate of the NiAl surface layer is slightly lower than that of Ni 2Al 3.

  8. Corrosion-erosion test of SS316L grain boundary engineering material (GBEM) in lead bismuth flowing loop

    NASA Astrophysics Data System (ADS)

    Saito, Shigeru; Kikuchi, Kenji; Hamaguchi, Dai; Tezuka, Masao; Miyagi, Masanori; Kokawa, Hiroyuki; Watanabe, Seiichi

    2012-12-01

    To evaluate the lifetime of structural materials utilized in a spallation neutron source, corrosion tests in lead-bismuth eutectic (LBE) have been done at JAEA. Austenitic steels are preferable as the structural material for ADS. However, previous studies have revealed that austenitic steel SS316 shows severe corrosion-erosion in LBE because of LBE penetration through grain boundaries and separation of grains. So it was considered that GBE (grain-boundary engineered) materials may be effective to improve the corrosion resistance of austenitic steels in LBE. In this study, the results of corrosion tests on austenitic steel SS316L-BM (base metal) and SS316L-GBEM (grain-boundary-engineered material) under flowing LBE conditions will be reported. The corrosion test was performed using the JAEA lead-bismuth material corrosion loop (JLBL-1). The experimental conditions were as follows: The high and low temperature parts of the loop were 450 °C and 350 °C, respectively. The flow velocity at the test specimens was about 0.7 m/s. The oxygen concentration in LBE was not controlled and was estimated to have been very low. After the 3600 h of operation, macroscopic, SEM, and SIM observations and EDX analysis were carried out. The results showed that the corrosion depth and LBE penetration through the grain boundaries of the 316SS-GBEM were smaller than those of the 316SS-BM.

  9. Nanohardness, corrosion and protein adsorption properties of CuAlO2 films deposited on 316L stainless steel for biomedical applications

    NASA Astrophysics Data System (ADS)

    Chang, Shih-Hang; Chen, Jian-Zhang; Hsiao, Sou-Hui; Lin, Guan-Wei

    2014-01-01

    This study preliminarily assesses the biomedical applications of CuAlO2 coatings according to nanoindentation, electrochemical, and protein adsorption tests. Nanoindentation results revealed that the surface hardness of 316L stainless steel increased markedly after coating with CuAlO2 films. Electrochemical tests of corrosion potential, breakdown potential, and corrosion current density showed that the corrosion resistance properties of 316L stainless steel are considerably improved by CuAlO2 coatings. Bicinchoninic acid (BCA) protein assay results revealed that the protein adsorption behavior of 316L stainless steel did not exhibit notable differences with or without CuAlO2 coatings. A CuAlO2 coating of 100 nm thickness improved the surface nanohardness and corrosion resistance ability of 316L stainless steel. CuAlO2 is a potential candidate for biomaterial coating applications, particularly for surface modification of fine, delicate implants.

  10. Selective surface preoxidation to inhibit the corrosion of AISI type 316L stainless steel by liquid Pb17Li

    NASA Astrophysics Data System (ADS)

    Sample, T.; Coen, V.; Kolbe, H.; Orecchia, L.

    1992-09-01

    This paper describes the formation of a ternary oxide coating on 316L stainless steel from the reaction of Pb17Li with the preoxidized surface of steel specimens. The preoxidized surfaces were prepared by heating 316L stainless steel specimens to 800°C in a controlled H2/H2O atmosphere (ratio 1000:1). The oxide layer before reaction with the Pb17Li was characterized as Mn1.5Cr1.5P4. Analysis after reaction with Pb17Li indicated a LiMn2O4 structure with some of the manganese sites occupied by chromium.316L specimens prepared with different oxide layer thicknesses, along with uncoated specimens, were corroded in the isothermal hot legs of two Pb17Li filled thermal convection loops.Post-test analysis of the specimens indicated that the oxide coated specimens had, on average, a thinner ferritic corrosion layer than the uncoated specimens. The coated specimens also showed areas with no ferritic corrosion layer.

  11. Liquid Metal Corrosion of 316L Stainless Steel, 410 Stainless Steel, and 1015 Carbon Steel in a Molten Zinc Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jing; Bright, Mark A.; Liu, Xingbo; Barbero, Ever

    2007-11-01

    Corrosion tests of 1015 low-carbon steel and two stainless steels (410 and 316L) were conducted in a pure zinc bath (99.98 wt pct Zn) in order to better understand the reaction mechanisms that occur during the degradation of submerged hardware at industrial general (batch) galvanizing operations. Through this testing, it was found that, in general, 316L stainless steel showed the best dissolution resistance among these three alloys, while 1015 carbon steel provided a lower solubility than 410 stainless steel. Investigating the failure mechanisms, both metallurgical composition and lattice structure played important roles in the molten metal corrosion behaviors of these alloys. High contents of nickel combined with the influence of chromium improved the resistance to molten zinc corrosion. Moreover, a face-centered-cubic (fcc) structure was more corrosion resistant than body-centered-cubic (bcc) possibly due to the compactness of the atomic structure. Analogously, the body-centered-tetragonal (bct) martensite lattice structure possessed enhanced susceptibility to zinc corrosion as a result of the greater atomic spacing and high strain energy. Finally, an increased bath temperature played an important role in molten metal corrosion by accelerating the dissolution process and changing the nature of intermetallic layers.

  12. Effect of grain refinement and electrochemical nitridation on corrosion resistance of the 316L stainless steel for bipolar plates in PEMFCs environment

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Tongxiang, Liang; Hongyun, Luo

    2015-10-01

    The stain-induced nanocrystalline α'-martensite was obtained by cryogenic cold rolling at liquid-nitrogen temperature for 316L stainless steel. The electrochemical results showed nanocrystalline 316L stainless steel deteriorated its corrosion resistance in a typical proton exchange membrane fuel cell environment compared with coarse grained one. However, comparing with electrochemically nitrided coarse grained stainless steel, electrochemically nitrided nanocrystalline stainless steel improved significantly corrosion resistance in the same environment, which was supported further by Mott-Shottky analysis. X-ray photoelectron spectroscopy analysis revealed that the nanocrystalline promoted the enrichment of nitrogen and chromium and inhibited form of NH3 on the surface, which could significantly improve the corrosion resistance of the 316L stainless steel. The present study showed that the electrochemically nitrided 316L stainless steel was more suitable for the bipolar plates in proton exchange membrane fuel cell environment than the untreated one, especially for nanocrystalline stainless steel.

  13. Stress corrosion cracking and corrosion fatigue on 316L stainless steel in boric acid concentrated media at 320 C

    SciTech Connect

    Herms, E.; Olive, J.M.; Puiggali, M.; Boursier, J.M.

    1999-07-01

    Stress Corrosion Cracking (SCC) and Corrosion-Fatigue (CF) tests were performed in autoclave at 320 C in concentrated boric acid chlorinated media in presence of oxygen or hydrogen on type 316L austenitic stainless steel. Crack Growth Rates (CGR) are higher in non deaerated solutions for both SCC and CF than in hydrogenated solutions. CGR are relatively similar in CF and in SCC, excepted for high load ratio in CF where CGR are higher than in SCC. Detailed analysis of the fracture surface shows some distinct features between SCC and CF. Intergranular and transgranular mode of fracture are observed on SCC and CF. Fracture modes depend on the chemistry of solution in SCC and on frequency in CF. Traces of slip bands and crack front marking associated with oxide scale present on fracture surfaces exist in SCC and CF. Fatigue striations appear for low load ratio and high frequency. Secondary intergranular and transgranular cracking is observed only on SCC fracture surfaces and ligament morphology can be different in SCC relative to FC.

  14. On the corrosion resistance of AISI 316L-type stainless steel coated with manganese and annealed with flow of oxygen

    NASA Astrophysics Data System (ADS)

    Savaloni, Hadi; Agha-Taheri, Ensieh; Abdi, Fateme

    2016-06-01

    AISI 316L-type stainless steel was coated with 300-nm-thick Mn thin films and post-annealed at 673 K with a constant flow of oxygen (250 cm3/min). The films crystallographic and morphological structures were analyzed using X-ray diffraction (XRD) and atomic force microscopy (AFM) before corrosion test and scanning electron microscopy (SEM) after corrosion test. Corrosion behavior of the samples in 0.3, 0.5 and 0.6 M NaCl solutions was investigated by means of potentiodynamic and electrochemical impedance spectroscopy (EIS) techniques. Results showed that the corrosion inhibition of annealed Mn/SS316L in all NaCl solutions with different concentrations is higher than that of bare SS316L. A correlation is achieved between the structural variation of the films with the potentiodynamic and EIS corrosion results.

  15. Effect of laser shot peening without coating on the surface properties and corrosion behavior of 316L steel

    NASA Astrophysics Data System (ADS)

    Kalainathan, S.; Sathyajith, S.; Swaroop, S.

    2012-12-01

    This paper discusses the results of laser peening without coating on low carbon austenitic stainless steel 316L. Unlike typical experiments on laser peening without coating (LPwC) performed with frequency doubled (green) laser and underwater irradiation, the present study reports LPwC with infrared radiation using thin layer of water as confinement medium. The dependence of laser pulse density on properties such as surface roughness, surface residual stress, microhardness, and corrosion behavior of LPwC specimen were investigated. The magnitude of surface compressive residual stress on laser peened specimen showed appreciable improvement compared to unpeened base material. Microhardness of the specimen improved by 30-40% after LPwC. However, the potentiodynamic polarization study indicated that though there is an enhancement of corrosion potential (Ecorr), the corrosion current density (Icorr) increased with increase in laser pulse density.

  16. Corrosion resistance of multilayer hybrid sol-gel coatings deposited on the AISI 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Caballero, Y. T.; Rondón, E. A.; Rueda, L.; Hernández Barrios, C. A.; Coy, A.; Viejo, F.

    2016-02-01

    In the present work multilayer hybrid sol-gel coatings were synthesized on the AISI 316L austenitic stainless steel employed in the fabrication of orthopaedic implants. Hybrid sols were obtained from a mixture of inorganic precursor, TEOS, and organic, GPTMS, using ethanol as solvent, and acetic acid as catalyst. The characterization of the sols was performed using pH measurements, rheological tests and infrared spectroscopy (FTIR) for different ageing times. On the other hand, the coatings were characterized by scanning electron microscopy (SEM), while the corrosion resistance was evaluated using anodic potentiodynamic polarization in SBF solution at 37±2°C. The results confirmed that sol-gel synthesis employing TEOS-GPTMS systems produces uniform and homogeneous coatings, which enhanced the corrosion resistance with regard to the parent alloy. Moreover, corrosion performance was retained after applying more than one layer (multilayer coatings).

  17. Localized corrosion of 316L stainless steel with SiO2-CaO films obtained by means of sol-gel treatment.

    PubMed

    Vallet-Regí, M; Izquierdo-Barba, I; Gil, F J

    2003-11-01

    Sol-gel films on austenitic stainless steel (AISI 316L) polished wafer were prepared from sono-sols obtained from tetraethylorthosilane and hydrated calcium nitrate. However, pitting was observed in different places on the stainless steel surfaces. The corrosion resistance was evaluated by the polarization resistance in simulated body fluid environment at 37 degrees C. The critical current density, the passive current density, the corrosion potential, and the critical pitting potential were studied. The austenitic stainless steel 316L treated presents important electrochemical corrosion and consequently its application as endosseous implants is not possible. PMID:14566812

  18. Reduced platelet adhesion and improved corrosion resistance of superhydrophobic TiO₂-nanotube-coated 316L stainless steel.

    PubMed

    Huang, Qiaoling; Yang, Yun; Hu, Ronggang; Lin, Changjian; Sun, Lan; Vogler, Erwin A

    2015-01-01

    Superhydrophilic and superhydrophobic TiO2 nanotube (TNT) arrays were fabricated on 316L stainless steel (SS) to improve corrosion resistance and hemocompatibility of SS. Vertically-aligned superhydrophilic amorphous TNTs were fabricated on SS by electrochemical anodization of Ti films deposited on SS. Calcination was carried out to induce anatase phase (superhydrophilic), and fluorosilanization was used to convert superhydrophilicity to superhydrophobicity. The morphology, structure and surface wettability of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and contact angle goniometry. The effects of surface wettability on corrosion resistance and platelet adhesion were investigated. The results showed that crystalline phase (anatase vs. amorphous) and wettability strongly affected corrosion resistance and platelet adhesion. The superhydrophilic amorphous TNTs failed to protect SS from corrosion whereas superhydrophobic amorphous TNTs slightly improved corrosion resistance of SS. Both superhydrophilic and superhydrophobic anatase TNTs significantly improved corrosion resistance of SS. The superhydrophilic amorphous TNTs minimized platelet adhesion and activation whereas superhydrophilic anatase TNTs activated the formation of fibrin network. On the contrary, both superhydrophobic TNTs (superhydrophobic amorphous TNTs and superhydrophobic anatase TNTs) reduced platelet adhesion significantly and improved corrosion resistance regardless of crystalline phase. Superhydrophobic anatase TNTs coating on SS surface offers the opportunity for the application of SS as a promising permanent biomaterial in blood contacting biomedical devices, where both reducing platelets adhesion/activation and improving corrosion resistance can be effectively combined. PMID:25481855

  19. Improving the corrosion wear resistance of AISI 316L stainless steel by particulate reinforced Ni matrix composite alloying layer

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Zhuo, Chengzhi; Tao, Jie; Jiang, Shuyun; Liu, Linlin

    2009-01-01

    In order to overcome the problem of corrosion wear of AISI 316L stainless steel (SS), two kinds of composite alloying layers were prepared by a duplex treatment, consisting of Ni/nano-SiC and Ni/nano-SiO2 predeposited by brush plating, respectively, and subsequent surface alloying with Ni-Cr-Mo-Cu by a double glow process. The microstructure of the two kinds of nanoparticle reinforced Ni-based composite alloying layers was investigated by means of SEM and TEM. The electrochemical corrosion behaviour of composite alloying layers compared with the Ni-based alloying layer and 316L SS under different conditions was characterized by potentiodynamic polarization test and electrochemical impedance spectroscopy. Results showed that under alloying temperature (1000 °C) conditions, amorphous nano-SiO2 particles still retained the amorphous structure, whereas nano-SiC particles were decomposed and Ni, Cr reacted with SiC to form Cr6.5Ni2.5Si and Cr23C6. In static acidic solution, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is lower than that of the Ni-based alloying layer. However, the corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiO2 particles interlayer is prominently superior to that of the Ni-based alloying layer under acidic flow medium condition and acidic slurry flow condition. The corrosion resistance of the composite alloying layer with the brush plating Ni/nano-SiC particles interlayer is evidently lower than that of the Ni-based alloying layer, but higher than that of 316L SS under all test conditions. The results show that the highly dispersive nano-SiO2 particles are helpful in improving the corrosion wear resistance of the Ni-based alloying layer, whereas carbides and silicide phase are deleterious to that of the Ni-based alloying layer due to the fact that the preferential removal of the matrix around the precipitated phase takes place by the chemical

  20. Effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel in the presence of Desulfovibrio sp.

    PubMed

    Unsal, Tuba; Ilhan-Sungur, Esra; Arkan, Simge; Cansever, Nurhan

    2016-08-01

    The utilization of Ag and Cu ions to prevent both microbial corrosion and biofilm formation has recently increased. The emphasis of this study lies on the effects of Ag and Cu ions on the microbial corrosion of 316L stainless steel (SS) induced by Desulfovibrio sp. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to analyze the corrosion behavior. The biofilm formation, corrosion products and Ag and Cu ions on the surfaces were investigated using scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS) and elemental mapping. Through circuit modeling, EIS results were used to interpret the physicoelectric interactions between the electrode, biofilm and culture interfaces. EIS results indicated that the metabolic activity of Desulfovibrio sp. accelerated the corrosion rate of SS in both conditions with and without ions. However, due to the retardation in the growth of Desulfovibrio sp. in the presence of Ag and Cu ions, significant decrease in corrosion rate was observed in the culture with the ions. In addition, SEM and EIS analyses revealed that the presence of the ions leads to the formation on the SS of a biofilm with different structure and morphology. Elemental analysis with EDS detected mainly sulfide- and phosphorous-based corrosion products on the surfaces. PMID:27105168

  1. Improving the empirical model for plasma nitrided AISI 316L corrosion resistance based on Mössbauer spectroscopy

    NASA Astrophysics Data System (ADS)

    Campos, M.; de Souza, S. D.; de Souza, S.; Olzon-Dionysio, M.

    2011-11-01

    Traditional plasma nitriding treatments using temperatures ranging from approximately 650 to 730 K can improve wear, corrosion resistance and surface hardness on stainless steels. The nitrided layer consists of some iron nitrides: the cubic γ ' phase (Fe4N), the hexagonal phase ɛ (Fe2 - 3N) and a nitrogen supersatured solid phase γ N . An empirical model is proposed to explain the corrosion resistance of AISI 316L and ASTM F138 nitrided samples based on Mössbauer Spectroscopy results: the larger the ratio between ɛ and γ ' phase fractions of the sample, the better its resistance corrosion is. In this work, this model is examined using some new results of AISI 316L samples, nitrided under the same previous conditions of gas composition and temperature, but at different pressure, for 3, 4 and 5 h. The sample nitrided for 4 h, whose value for ɛ/ γ ' is maximum (= 0.73), shows a slightly better response than the other two samples, nitrided for 5 and 3 h ( ɛ/ γ ' = 0.72 and 0.59, respectively). Moreover, these samples show very similar behavior. Therefore, this set of samples was not suitable to test the empirical model. However, the comparison between the present results of potentiodynamic polarization curves and those obtained previously at 4 and 4.5 torr, could indicated that the corrosion resistance of the sample which only presents the γ N phase was the worst of them. Moreover, the empirical model seems not to be ready to explain the response to corrosion and it should be improved including the γ N phase.

  2. Effect of dissolved oxygen content on stress corrosion cracking of a cold worked 316L stainless steel in simulated pressurized water reactor primary water environment

    NASA Astrophysics Data System (ADS)

    Zhang, Litao; Wang, Jianqiu

    2014-03-01

    Stress corrosion crack growth tests of a cold worked nuclear grade 316L stainless steel were conducted in simulated pressurized water reactor (PWR) primary water environment containing various dissolved oxygen (DO) contents but no dissolved hydrogen. The crack growth rate (CGR) increased with increasing DO content in the simulated PWR primary water. The fracture surface exhibited typical intergranular stress corrosion cracking (IGSCC) characteristics.

  3. 316L stainless steel tubes corrosion influenced by SRB in sea water

    SciTech Connect

    Yoffe, P.

    1997-08-01

    A tube made from SS316L was attacked by stagnated sea water. The typical onion form of the pits were obscured in welded and unwelded sectors of the tube. Iron sulfides FeS{sub 1{minus}x} and FeS{sub 2} (in pyrite form) were observed on effected surface of the tube, in addition to iron chloride and oxide/hydroxide. Theoretical investigation was based on cluster model of alloy and thermodynamic/kinetic characterization of possible reactions. It was concluded that microbially influenced sulfidizing played an accelerating role in the failure that exhibited the typical characteristics for stagnated sea water effect to chromium-nickel stainless steel.

  4. Development of Silica Glass Coatings on 316L SS and Evaluation of its Corrosion Resistance Behavior in Ringer's Solution

    NASA Astrophysics Data System (ADS)

    Vijayalakshmi, U.; Rajeswari, S.

    2012-12-01

    Sol-gel derived silica glasses have many promising features, including low-temperature preparation as well as chemical and physical stability. Two silica glasses with Si100 and Si80 composition were prepared to understand the factors contributing to the rate of bioactivity. The effects of pH, solution aging temperature, and molar ratio of H2O/tetraethyl orthosilicate (TEOS) were studied, and the obtained powder sample was characterized by Fourier transform infrared spectroscopy, X-ray diffraction studies, and scanning electron microscopy. The synthesized silica glasses were deposited on 316L SS by the spin coating method at the optimized speed of 2000 revolutions per minute. The corrosion resistance behavior of the coatings was determined by (1) open-circuit potential vs time of exposure, (2) electrochemical impedance spectroscopy, and (3) cyclic polarization in Ringer's solution. A higher breakdown potential ( E b) and repassivation potential ( E p) value with lower current density was obtained from cyclic polarization. Similar results were observed from impedance analysis with higher charge transfer resistance ( R ct) and lower double layer capacitance ( C dl) indicating the corrosion resistance behavior of the coatings compared with the uncoated 316L stainless steel. From the results, it was observed that both Si100 and Si80 glass coatings had a positive effect on the corrosion resistance behavior. An adhesive strength of 46 MPa and 45 MPa was obtained for the Si100 and Si80 coatings, respectively. An accelerated leach out study was carried out by impressing the potential at their breakdown potential to determine the effect of glass coating for long-term contact between the implant and a normal biological medium.

  5. CORROSION STUDY FOR THE EFFLUENT TREATMENT FACILITY (ETF) CHROME (VI) REDUCTANT SOLUTION USING 304 & 316L STAINLESS STEEL

    SciTech Connect

    DUNCAN, J.B.

    2007-06-27

    The Effluent Treatment Facility has developed a method to regenerate spent resin from the groundwater pump and treat intercepting chrome(VI) plumes (RPP-RPT-32207, Laboratory Study on Regeneration of Spent DOWEX 21K 16-20 Mesh Ion Exchange Resin). Subsequent laboratory studies have shown that the chrome(VI) may be reduced to chrome(III) by titrating with sodium metabisulfite to an oxidation reduction potential (ORP) of +280 mV at a pH of 2. This test plan describes the use of cyclic potentiodynamic polarization and linear polarization techniques to ascertain the electrochemical corrosion and pitting propensity of the 304 and 316L stainless steel in the acidified reducing the solution that will be contained in either the secondary waste receiver tank or concentrate tank.

  6. COMPUTATION MODELING OF LOCALIZED CORROSION STABILITY ON WETTED SS316L AT 25 AND 95 DEGREE C

    SciTech Connect

    F. Cuti; F.J. Presuel-Moreno; R.G. Kelly

    2005-10-13

    For corrosion resistant materials exposed to low-temperature atmospheric environments, the corrosion mode of highest risk is expected to be localized corrosion (pitting, crevice, stress-corrosion cracking) due to accumulation of aggressive species within thin solution layers and/or formation of occluded local geometries. The stability of such a localized corrosion site requires that the corroding site (anode) must dissolve at a sufficient high rate to maintain the critical chemistry, and a robust cathodic area (cathode) must exist that can provide sufficient cathodic current. The characteristics of both the anode and the cathode depend on a large number of physiochemical variables (e.g., temperature, ionic concentration, water layer thickness, etc) and electrochemical parameters (i.e., cathodic and anodic polarization behavior). The effects of all these parameters add significantly to the dimensionality of the problem and a systematic study of these parameters is thus more tractable computationally than experimentally. The objective of this study was to computationally characterize the stability of such a local corrosion site and explore the effects of physiochemical and electrochemical parameters on that stability. The overall goal is to contribute to the establishment of a scientific basis for the prediction of the stabilization of localized attack on wetted, corrosion resistant material surface. A localized corrosion site, illustrated in Figure 1, consists of two parts: (a) the external wetted surface (cathode) and (b) the crevice (anode). This study computationally separated the two and modeled them individually, linking them through the imposition of a common fixed potential at the junction point (i.e., the mouth of the crevice). An objected-oriented computational code, CREVICER, developed at UVa, was extended to study separately both the wet surface (cathode) and the crevice (anode). SS316L was chosen as the material of interest.

  7. Effect of thermal treatment on the corrosion resistance of Type 316L stainless steel exposed in supercritical water

    NASA Astrophysics Data System (ADS)

    Jiao, Y.; Zheng, W.; Guzonas, D. A.; Cook, W. G.; Kish, J. R.

    2015-09-01

    There are still unknown aspects about the growth mechanism of oxide scales formed on candidate stainless steel fuel cladding materials during exposure in supercritical water (SCW) under the conditions relevant to the Canadian supercritical water-cooled reactor (SCWR). The tendency for intermetallic precipitates to form within the grains and on grain boundaries during prolonged exposure at high temperatures represents an unknown factor to corrosion resistance, since they tend to bind alloyed Cr. The objective of this study was to better understand the extent to which intermetallic precipitates affects the mode and extent of corrosion in SCW. Type 316L stainless steel, used as a model Fe-Cr-Ni-Mo alloy, was exposed to 25 MPa SCW at 550 °C for 500 h in a static autoclave for this purpose. Mechanically-abraded samples were tested in the mill-annealed (MA) and a thermally-treated (TT) condition. The thermal treatment was conducted at 815 °C for 1000 h to precipitate the carbide (M23C6), chi (χ), laves (η) and sigma (σ) phases. It was found that although relatively large intermetallic precipitates formed at the scale/alloy interface locally affected the oxide scale formation, their discontinuous formation did not affect the short-term overall apparent corrosion resistance.

  8. Study on cerium-doped nano-TiO2 coatings for corrosion protection of 316 L stainless steel

    NASA Astrophysics Data System (ADS)

    Li, Suning; Wang, Qian; Chen, Tao; Zhou, Zhihua; Wang, Ying; Fu, Jiajun

    2012-04-01

    Many methods have been reported on improving the photogenerated cathodic protection of nano-TiO2 coatings for metals. In this work, nano-TiO2 coatings doped with cerium nitrate have been developed by sol-gel method for corrosion protection of 316 L stainless steel. Surface morphology, structure, and properties of the prepared coatings were investigated by X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy. The corrosion protection performance of the prepared coatings was evaluated in 3 wt% NaCl solution by using electrochemical techniques in the presence and absence of simulated sunlight illumination. The results indicated that the 1.2% Ce-TiO2 coating with three layers exhibited an excellent photogenerated cathodic protection under illumination attributed to the higher separation efficiency of electron-hole pairs and higher photoelectric conversion efficiency. The results also showed that after doping with an appropriate concentration of cerium nitrate, the anti-corrosion performance of the TiO2 coating was improved even without irradiation due to the self-healing property of cerium ions.

  9. Effect of ferrite transformation on the tensile and stress corrosion properties of type 316 L stainless steel weld metal thermally aged at 873 K

    NASA Astrophysics Data System (ADS)

    Shaikh, H.; Khatak, H. S.; Seshadri, S. K.; Gnanamoorthy, J. B.; Rodriguez, P.

    1995-07-01

    This article deals with the effect of the microstructural changes, due to transformation of delta ferrite, on the associated variations that take place in the tensile and stress corrosion properties of type 316 L stainless steel weld deposits when subjected to postweld heat treatment at 873 K for prolonged periods (up to 2000 hours). On aging for short durations (up to 20 hours), carbide/ carbonitride was the dominant transformation product, whereas sigma phase was dominant at longer aging times. The changes in the tensile and stress corrosion behavior of the aged weld metal have been attributed to the two competitive processes of matrix softening and hardening. Yield strength (YS) was found to depend predominantly on matrix softening only, while sig-nificant changes in the ultimate tensile strength (UTS) and the work-hardening exponent, n, occurred due to matrix hardening. Ductility and stress corrosion properties were considerably affected by both factors. Fractographic observations on the weld metal tested for stress-corrosion cracking (SCC) indicated a combination of transgranular cracking of the austenite and interface cracking.

  10. The Effect of Post-Heat Treatment on Microstructure of 316L Cold-Sprayed Coatings and Their Corrosion Performance

    NASA Astrophysics Data System (ADS)

    Dikici, B.; Yilmazer, H.; Ozdemir, I.; Isik, M.

    2016-04-01

    The combined effects of process gases and post-heat treatment temperature on the microstructure of 316L cold-sprayed coatings on Al5052 substrates have been investigated in this study. The stainless steel coatings were subjected to heat treatment at four different temperatures (250, 500, 750, and 1000 °C) to study the effect of heat treatment. In addition, the corrosion performances of the coatings at different process temperatures have been compared using the potentiodynamic scanning technique. Microstructural characterization of the coatings was carried out using scanning and transmission electron microscopy and x-ray diffraction. The results of present study showed that cold-sprayed stainless steel coatings processed with helium exhibited higher corrosion resistance than those of coatings sprayed with nitrogen process gas. This could partially be attributed to the reduction in porosity level (4.9%) and improvement of particle-particle bonding. In addition, evaluation of the mechanical and microstructural properties of the coatings demonstrated that subsequent heat treatment has major influence on the deposited layers sprayed with He process gas.

  11. Influence of the Carbo-Chromization Process on the Microstructural, Hardness, and Corrosion Properties of 316L Sintered Stainless Steel

    NASA Astrophysics Data System (ADS)

    Iorga, Sorin; Cojocaru, Mihai; Chivu, Adriana; Ciuca, Sorin; Burdusel, Mihail; Badica, Petre; Leuvrey, Cédric; Schmerber, Guy; Ulhaq-Bouillet, Corinne; Colis, Silviu

    2014-06-01

    We report on the changes on the microstructural, hardness, and corrosion properties induced by carbo-chromization of 316L stainless steel prepared by Spark Plasma Sintering technique. The thermo-chemical treatments have been performed using pack cementation. The carburizing and chromization were carried out between 1153 K (880 °C)/4 h to 1253 K (980 °C)/12 h and 1223 K (950 °C)/6 h to 1273 K (1000 °C)/12 h in a solid powder mixture of charcoal/BaCO3 and ferrochromium/alumina/NH4Cl, respectively. The obtained layers were investigated using X-ray and electron diffraction, optical and scanning electron microscopies, Vickers micro-hardness, and potentiodynamic measurements. The thickness of the carbo-chromized layer ranges between 300 and 500 μm. Besides the host γ-phase, the layers are mainly constituted of carbides (Fe7C3, Cr23C6, Cr7C3, and Fe3C) and traces of α'-martensite. The average hardness values decrease smoothly from 650 HV at the sample surface down to 200 HV at the center of the sample. The potentiodynamic tests revealed that the carbo-chromized samples have smaller corrosion resistance with respect to the untreated material. For strong chromization regimes, the corrosion rate is increased by a factor of four with respect to that of the untreated material, while the micro-hardness of the layer is three times larger. Such materials are suited to be used in environments where good corrosion resistance and wear properties are required.

  12. Electrochemical Corrosion and In Vitro Bioactivity of SiO2:ZrO2-Coated 316L Stainless Steel in Simulated Body Fluid

    NASA Astrophysics Data System (ADS)

    Srinivasan, A.; Rajendran, N.

    2015-08-01

    The effect of Si:Zr ratio on the in vitro bioactivity and electrochemical corrosion behavior of SiO2:ZrO2-mixed oxide-coated 316L stainless steel (SS) was evaluated in simulated body fluid (SBF) solution for 72, 120, and 168 h. Growth of Hydroxyapatite (HAp) was accelerated when Si content in the coating was increased. The Zr content in the coating improved the corrosion resistance of 316L SS rather than accelerating the HAp growth. When the Si:Zr ratio was 50:50, the coating exhibited significant improvement in corrosion resistance as well as HAp growth. The mechanism of HAp growth was proposed based on the change in surface zeta potential values of the coatings. Potentiodynamic polarization studies revealed about 10 and 5 times reduction in corrosion current density ( i corr) values for SiO2:ZrO2 (50:50)-coated 316L SS after 168 h of immersion compared to SiO2, ZrO2, and Si:Zr (70:30) coatings in SBF solutions thus confirming the superior corrosion resistance. The equivalent circuit parameters derived from electrochemical impedance spectroscopy studies further confirmed significant improvement in charge transfer resistance value even after 168 h of exposure.

  13. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment

    PubMed Central

    Ruiz, A.; Timke, T.; van de Sande, A.; Heftrich, T.; Novotny, R.; Austin, T.

    2016-01-01

    This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C) with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure. PMID:27158647

  14. Corrosion and microstructural analysis data for AISI 316L and AISI 347H stainless steels after exposure to a supercritical water environment.

    PubMed

    Ruiz, A; Timke, T; van de Sande, A; Heftrich, T; Novotny, R; Austin, T

    2016-06-01

    This article presents corrosion data and microstructural analysis data of austenitic stainless steels AISI 316L and AISI 347H exposed to supercritical water (25 MPa, 550 °C) with 2000 ppb of dissolved oxygen. The corrosion tests lasted a total of 1200 h but were interrupted at 600 h to allow measurements to be made. The microstructural data have been collected in the grain interior and at grain boundaries of the bulk of the materials and at the superficial oxide layer developed during the corrosion exposure. PMID:27158647

  15. Erosion-corrosion resistance of electroplated Co-Pd film on 316L stainless steel in a hot sulfuric acid slurry environment

    NASA Astrophysics Data System (ADS)

    Li, Sirui; Zuo, Yu; Ju, Pengfei

    2015-03-01

    A Co-Pd film was deposited on 316L stainless steel by electroplating. The erosion-corrosion behavior of the Co-Pd plated samples in hot sulfuric acid solution with SiO2 particles was investigated. The results showed that there was a significant synergistic effect between erosion and corrosion. At higher stirring speed, even in such strong corrosive environment the erosion-corrosion rate of Co-Pd plated samples was controlled mainly by the erosion resistance. The erosion-corrosion resistance of pure Pd plated sample decreased rapidly with increasing stirring speed, whereas that of Co-Pd plated sample kept almost stable under the tested conditions due to the high micro-hardness and good corrosion resistance of the film.

  16. Influence of microstructure on the corrosion resistance of AISI type 304L and type 316L sintered stainless steels exposed to ferric chloride solution

    SciTech Connect

    Otero, E.; Pardo, A.; Utrilla, M.V.; Perez, F.J.; Saenz, E.

    1995-10-01

    The corrosion behavior of type 304L and type 316L austenitic stainless steels, produced by powder metallurgy, when exposed to a ferric chloride solution was studied. The exposures were conducted according to ASTM G48-76, Method A. The influence of ferric chloride concentration and exposure temperature on the corrosion kinetics of these materials was evaluated. A mechanism is proposed to explain the associated morphology observed in the microstructures produced after exposure of these P/M alloys to the aggressive medium.

  17. Ion Beam Analysis, structure and corrosion studies of nc-TiN/a-Si3N4 nanocomposite coatings deposited by sputtering on AISI 316L

    NASA Astrophysics Data System (ADS)

    García, J.; Canto, C. E.; Flores, M.; Andrade, E.; Rodríguez, E.; Jiménez, O.; Solis, C.; de Lucio, O. G.; Rocha, M. F.

    2014-07-01

    In this work, nanocomposite coatings of nc-TiN/a-Si3N4, were deposited on AISI 316L stainless steel substrate by a DC and RF reactive magnetron co-sputtering technique using an A-N2 plasma. The structure of the coatings was characterized by means of XRD (X-ray Diffraction). The substrate and coating corrosion resistance were evaluated by potentiodynamic polarization using a Ringer solution as electrolyte. Corrosion tests were conducted with the purpose to evaluate the potential of this coating to be used on biomedical alloys. IBA (Ion Beam Analysis) techniques were applied to measure the elemental composition profiles of the films and, XPS (X-ray Photoelectron Spectroscopy) were used as a complementary technique to obtain information about the compounds present in the films. The nanocomposite coatings of nc-TiN/a-Si3N4 show crystalline (TiN) and amorphous (Si3N4) phases which confer a better protection against the corrosion effects compared with that of the AISI 316L.

  18. Effects of passive films on corrosion resistance of uncoated SS316L bipolar plates for proton exchange membrane fuel cell application

    NASA Astrophysics Data System (ADS)

    Yang, Ying; Ning, Xiaohui; Tang, Hongsheng; Guo, Liejin; Liu, Hongtan

    2014-11-01

    The effects of passive films on the corrosion behaviors of uncoated SS316L in anode and cathode environments of proton exchange membrane fuel cells (PEMFCs) are studied. Potentiodynamic and potentiostatic polarizations are employed to study the corrosion behavior; Mott-Schottky measurements are used to characterize the semiconductor properties of passive films; X-ray photoelectron spectroscopy (XPS) analyses are used to identify the compositions and the depth profiles of passive films. The passive films formed in the PEMFC anode and cathode environments under corresponding conditions both behave as n-type semiconductor. The passive film formed in the anode environment has a single-layer structure, Cr is the major element (Cr/Fe atomic ratio > 1), and the Cr/Fe atomic ratio decreases from the surface to the bulk; while the passive film formed in the PEMFC cathode environment has a bi-layer structure, Fe is the major element (Cr/Fe atomic ratio < 0.5), and in the external layer of the bi-layer structure Fe content increases rapidly and gradually in the internal layer. SS316L shows better corrosion resistance owing to both the high content of Cr oxide in the passive film and low band bending in normal PEMFC anode environments.

  19. Comparative study of mechanical properties of 316L stainless steel between traditional production methods and selective laser melting

    NASA Astrophysics Data System (ADS)

    Lackey, Alton Dale

    Additive manufacturing, also known as 3D printing, is a technology which has recently seen expanding use, as well as expansion of the materials and methods able to be used. This thesis looks at the comparison of mechanical properties of 316L stainless steel manufactured by both traditional methods and selective laser melting found by tensile testing. The traditional method used here involved cold rolled 316L steel being machined to the desired part geometry. Selective laser melting used additive manufacturing to produce the parts from powdered 316L stainless steel, doing so in two different build orientations, flat and on edge with regards to the build plate. Solid test specimens, as well as specimens containing a circular stress concentration in the center of the parts, were manufactured and tensile tested. The tensile tests of the specimens were used to find the mechanical properties of the material; including yield strength, ultimate tensile strength (UTS), and Young's modulus of elasticity; where statistical analyses were performed to determine if the different manufacturing processes caused significant differences in the mechanical properties of the material. These analysis consisting of f-tests, to test for variance, and t-test, testing for significant difference of means. Through this study it was found that there were statistically significant differences existing between the mechanical properties of selective laser melting, and its orientations, and cold roll forming of production of parts. Even with a statistical difference, it was found that the results were reasonably close between flat oriented SLM parts and purchased parts. So it can be concluded that, with regards to strength, SLM methods produce parts similar to traditional production methods.

  20. Corrosion behavior of TiN, TiAlN, TiAlSiN-coated 316L stainless steel in simulated proton exchange membrane fuel cell environment

    NASA Astrophysics Data System (ADS)

    Nam, Nguyen Dang; Vaka, Mahesh; Tran Hung, Nguyen

    2014-12-01

    To gain high hardness, good thermal stability and corrosion resistance, multicomponent TiAlSiN coating has been developed using different deposition methods. In this study, the influence of Al and Si on the electrochemical properties of TiN-coated 316L stainless steel as bipolar plate (BP) materials has been investigated in simulated proton exchange membrane fuel cell environment. The deposited TiN, TiAlN and TiAlSiN possess high hardness of 23.9, 31.7, 35.0 GPa, respectively. The coating performance of the TiN coating is enhanced by Al and Si addition due to lower corrosion current density and higher Rcoating and Rct values. This result could be attributed to the formation of crystalline-refined TiN(200), which improves the surface roughness, surface resistance, corrosion performance, and decreased passive current density.

  1. Microstructural examination of the effect of surface machining on stress corrosion cracking in core shroud made of 316L

    SciTech Connect

    Sueishi, Y.; Kohyama, A.; Narui, M.; Asano, K.

    2006-07-01

    Cracks exhibited on the hardened surface region of the boiling water reactor (BWR) core shroud made of 316L were examined. The sample was removed from the circumference ring of a commercial power plant after about 9 years in service. On the surface with mechanical milling followed by grinding during the manufacturing process, micro-crack was found to propagate nearly perpendicular to the grinding direction. Cross-sectional transmission electron microscopy (TEM) observation of the micro-crack indicates that the crack has been initiated along the boundary of [111[<112> type deformation twins and the shear bands in Goss position [110]<001>. Along the crack wall, the Cr-Fe spinel and the grained magnetite were identified in inner and outer layer of the oxide thin film, respectively. The results suggest one potential mechanism of the cracking that the heavily deformed structure by surface machining is the origin or the factor for acceleration of the cracking. (authors)

  2. Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

    NASA Astrophysics Data System (ADS)

    Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

    2016-06-01

    Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

  3. Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

    NASA Astrophysics Data System (ADS)

    Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

    2016-08-01

    Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

  4. The effect of synthetic scrubber solution chemistry on the corrosion behavior of type 316L stainless steel and Titanium Grade 2

    SciTech Connect

    Koch, G.H.; Beavers, J.A.; Whitman, L.

    1983-01-01

    A laboratory study was performed to investigate the effects of major solution variables of synthetic scrubber environments on the corrosion behavior of Type 316L Stainless Steel and Titanium Grade 2. The synthetic solution was calcium-based and contained magnesium, sodium, sulfate, chloride and fluoride. In solution preparation, it was found that the amount of sulfuric acid needed to achieve pH 1 was dependent on the chloride concentration. However, when the pH was adjusted to 1 prior to adding halides, the pH was found to decrease with increasing chloride concentration, whereas an increase in pH with increasing chloride concentration was observed when the initial pH was 4. When the pH was held constant, the corrosion rates of both the stainless steel and titanium decreased considerably with increasing chloride concentration above 30,000 ppm chloride. However, when the acid concentration was held constant, the corrosion rates of both alloys increased with increasing chloride concentration. Finally, corrosion rates decreased dramatically with increasing pH. An explanation of these observations is presented in terms of common ion effects and hydrogen ion activity.

  5. The effects of cold rolling orientation and water chemistry on stress corrosion cracking behavior of 316L stainless steel in simulated PWR water environments

    NASA Astrophysics Data System (ADS)

    Chen, Junjie; Lu, Zhanpeng; Xiao, Qian; Ru, Xiangkun; Han, Guangdong; Chen, Zhen; Zhou, Bangxin; Shoji, Tetsuo

    2016-04-01

    Stress corrosion cracking behaviors of one-directionally cold rolled 316L stainless steel specimens in T-L and L-T orientations were investigated in hydrogenated and deaerated PWR primary water environments at 310 °C. Transgranular cracking was observed during the in situ pre-cracking procedure and the crack growth rate was almost not affected by the specimen orientation. Locally intergranular stress corrosion cracks were found on the fracture surfaces of specimens in the hydrogenated PWR water. Extensive intergranular stress corrosion cracks were found on the fracture surfaces of specimens in deaerated PWR water. More extensive cracks were found in specimen T-L orientation with a higher crack growth rate than that in the specimen L-T orientation with a lower crack growth rate. Crack branching phenomenon found in specimen L-T orientation in deaerated PWR water was synergistically affected by the applied stress direction as well as the preferential oxidation path along the elongated grain boundaries, and the latter was dominant.

  6. The electroplated Pd-Co alloy film on 316 L stainless steel and the corrosion resistance in boiling acetic acid and formic acid mixture with stirring

    NASA Astrophysics Data System (ADS)

    Li, Sirui; Zuo, Yu; Tang, Yuming; Zhao, Xuhui

    2014-12-01

    Pd-Co alloy films were deposited on 316 L stainless steel by electroplating. Scanning electronic microscopy, X-ray photoelectron spectroscopy, X-ray diffraction, weight loss test and polarization test were used to determine the properties of the Pd-Co alloy films. The Pd-Co films show fine grain size, low porosity and obviously high micro-hardness. The Co content in the film can be controlled in a large range from 21.9 at.% to 57.42 at.%. Pd is rich on the Pd-Co film surface, which is benefit to increase the corrosion resistance. In boiling 90% acetic acid plus 10% formic acid mixture with 0.005 M Br- under stirring, the Pd-Co plated stainless steel samples exhibit evidently better corrosion resistance in contrast to Pd plated samples. The good corrosion resistance of the Pd-Co alloy film is explained by the better compactness, the lower porosity, and the obviously higher micro-hardness of the alloy films, which increases the resistance to erosion and retards the development of micro-pores in the film.

  7. Spectroscopic and microscopic investigation of the corrosion of 316/316L stainless steel by lead-bismuth eutectic (LBE) at elevated temperatures: importance of surface preparation

    NASA Astrophysics Data System (ADS)

    Johnson, Allen L.; Parsons, Denise; Manzerova, Julia; Perry, Dale L.; Koury, Dan; Hosterman, Brian; Farley, John W.

    2004-07-01

    The corrosion of steel by lead-bismuth eutectic (LBE) is an important issue in proposed nuclear transmutation schemes. Russian scientists at the IPPE exposed steel samples to oxygen-controlled LBE at temperatures up to 823 K and exposure times up to 3000 h. We have characterized these post-exposure steel samples and unexposed controls, using scanning electron microscopy (SEM), energy-dispersive X-ray analysis (EDAX) and X-ray photoelectron spectroscopy (XPS). Previous researchers have investigated the corrosion by LBE of steel of varying composition. In the present work, we compared two samples having the same composition (standard nuclear grade 316/316L) but different surface preparation: a cold-rolled sample was compared with an annealed sample. The cold-rolled sample had an order of magnitude less corrosion (i.e., both lower oxidation and less weight change) than the annealed sample. Sputter depth profiling of the exposed annealed sample and cold-rolled sample showed a marked difference in oxide layer composition between the annealed and cold-rolled samples. The annealed sample showed a complex oxide structure (iron oxide over chromium/iron oxide mixtures) of tens of microns thickness, while the cold-rolled sample was covered with a rather simple, primarily chromium oxide layer of ˜1 μm thickness.

  8. Effects of Mo content on microstructure and corrosion resistance of arc ion plated Ti-Mo-N films on 316L stainless steel as bipolar plates for polymer exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Zhang, Min; Kim, Kwang Ho; Shao, Zhigang; Wang, Feifei; Zhao, Shuang; Suo, Ni

    2014-05-01

    Bipolar plates are one of the most important components in PEMFC stack and have multiple functions, such as separators and current collectors, distributing reactions uniformly, and etc. Stainless steel is ideal candidate for bipolar plates owing to good thermal and electrical conductivity, good mechanical properties etc. However, stainless steel plate still cannot resist the corrosion of working condition. In this work, ternary Ti-Mo-N film was fabricated on 316L stainless steel (SS316L) as a surface modification layer to enhance the corrosion resistance. Effects of Mo content on the microstructure and corrosion resistance of Ti-Mo-N films are systematically investigated by altering sputtering current of the Mo target. XRD results reveal that the preferred orientation changes from [111] to [220] direction as Mo content in the film increases. The synthesized Ti-Mo-N films form a substitutional solid solution of (Ti, Mo)N where larger Mo atoms replace Ti in TiN crystal lattice. The TiN-coated SS316L sample shows the best corrosion resistance. While Mo content in the Ti-Mo-N films increases, the corrosion resistance gradually degrades. Compared with the uncoated samples, all the Ti-Mo-N film coated samples show enhanced corrosion resistance in simulated PEMFC working condition.

  9. Degradation of SS316L bipolar plates in simulated fuel cell environment: Corrosion rate, barrier film formation kinetics and contact resistance

    NASA Astrophysics Data System (ADS)

    Papadias, Dionissios D.; Ahluwalia, Rajesh K.; Thomson, Jeffery K.; Meyer, Harry M.; Brady, Michael P.; Wang, Heli; Turner, John A.; Mukundan, Rangachary; Borup, Rod

    2015-01-01

    A potentiostatic polarization method is used to evaluate the corrosion behavior of SS316L in simulated anode and cathode environments of polymer electrolyte fuel cells. A passive barrier oxide film is observed to form and reach steady state within ∼10 h of polarization, after which time the total ion release rates are low and nearly constant at ∼0.4 μg cm-2 h-1 for all potentials investigated. The equilibrium film thickness, however, is a function of the applied potential. The main ionic species dissolved in the liquid are predominately Fe followed by Ni, that account for >90% of the steady-state corrosion current. The dissolution rate of Cr is low but increases systematically at potentials higher than 0.8 V. The experimental ion release rates can be correlated with a point defect model using a single set of parameters over a broad range of potentials (0.2-1 V) on the cathode side. The interfacial contact resistance measured after 48 h of polarization is observed to increase with increase in applied potential and can be empirically correlated with applied load and oxide film thickness. The oxide film is substantially thicker at 1.5 V possibly because of alteration in film composition to Fe-rich as indicated by XPS data.

  10. Understanding the corrosion behavior of chromia-forming 316L stainless steel in dual oxidizing-reducing environment representative of SOFC interconnect

    SciTech Connect

    Ziomek-Moroz, Margaret; Cramer, Stephen D.; Holcomb, Gordon R.; Covino, Bernard S., Jr.; Matthes, Steven A.; Bullard, Sophie J.; Dunning, John S.; Alman, David E.; Singh, P.

    2003-11-01

    A and B site doped LaCrO3-based electronically conducting Perovskite ceramic materials have been extensively used as interconnects in solid oxide fule cells (SOFC) operating at 800° to 1000°C as the Perovskites offer good electrical conductivity, chemical compatibility with the adjacent components of the fuel cell, chemical stability in reducing and oxidizing atmospheres, and thermal expansion coefficients that match other cell components. However, requirements for good mechanical properties, electrical and thermal conductivities, and low cost make metallic interconnects more promising. Significant progress in reducing the operating temperature of SOFC from ~1000°C to ~750°C is expected to permit the use of metallic materials with substantial cost reduction. Among the commercially available metallic materials, Cr2O3 (chromia) scale-forming iron base alloys appear to be the most promising candidates since they can fulfill the technical and economical requirements. These alloys, however, remain prone to reactions with oxygen and water vapor at fuel cell operating conditions and formation of gaseous chromium oxides and oxyhydroxides. To study the degradation processes and corrosion mechanisms of commercial chromia scale-forming alloys under SOFC interconnect exposure conditions, 316L was selected for this research because of the availability of the materials. The dual environment to which the interconnect material was exposed consisted of dry air (simulates the cathode side environment) and a mixture of H2 and 3% H2O (simulates the anode side environment). Post-corrosion surface evaluation involved the use of optical and scanning electron microscopy, as well as energy dispersive X-ray analyses.

  11. Influence of Zn as a spallation product on the behaviour of martensitic steel T91 and austenitic steel 316L in liquid Pb-Bi

    NASA Astrophysics Data System (ADS)

    Deloffre, Ph.; Terlain, A.

    2004-11-01

    The liquid Pb-Bi alloy is proposed as material for the spallation target in hybrid systems. During the spallation process, several chemical elements are produced in the target which could generate specific liquid metal embrittlement phenomena. Among these species, zinc is known as an element which can promote LME (liquid metal embrittlement). Corrosion tests were carried out in liquid Pb-Bi in isothermal static conditions without and with 80 wppm of zinc at 150 °C, 350 °C and 600 °C up to 6000 h. No modification of the corrosion kinetics of T91 martensitic and 316L austenitic steels was observed for either unstressed or U-bend specimens with zinc in Pb-Bi. Moreover, no sign of embrittlement was observed for any of the samples with and without zinc.

  12. Effect of bicarbonate ion additives on pitting corrosion of type 316L stainless steel in aqueous 0.5 M sodium chloride solution

    SciTech Connect

    Park, J.J.; Pyun, S.I.; Lee, W.J.; Kim, H.P.

    1999-04-01

    The effect of bicarbonate ions (HCO{sub 3}{sup {minus}}) on pitting corrosion of type 316L stainless steel (SS, UNS S3 1603) was investigated in aqueous 0.5 M sodium chloride (NaCl) solution using potentiodynamic polarization, the abrading electrode technique, alternating current (AC) impedance spectroscopy combined with x-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Addition of HCO{sub 3}{sup {minus}} ions to NaCl solutions extended the passive potential region in width and, at the same time, raised the pitting potential in value on the potentiodynamic polarization curve. Potentiostatic current transients obtained from the moment just after interrupting the abrading action showed the repassivation rate of propagating pits increased and that the pit growth rate decreased with increasing HCO{sub 3}{sup {minus}} ion concentration. Over the whole applied potential, the oxide film resistance was higher in the presence of HCO{sub 3}{sup {minus}} ions. The pit number density decreased with increasing HCO{sub 3}{sup {minus}} ion concentration. Moreover, addition of HCO{sub 3}{sup {minus}} ions to NaCl solutions retarded lateral pit growth, while promoting downward pit growth from the surface. The bare surface of the specimen repassivated preferentially along the pit mouth and walls, compared to the pit bottom, as a result of formation of a surface film with a high content of protective mixed ferrous-chromous carbonate ([Fe,Cr]CO{sub 3}) that formed from preferential adsorption of HCO{sub 3}{sup {minus}} ions.

  13. Influences of pH value, temperature, chloride ions and sulfide ions on the corrosion behaviors of 316L stainless steel in the simulated cathodic environment of proton exchange membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Li, D. G.; Wang, J. D.; Chen, D. R.; Liang, P.

    2014-12-01

    316L stainless steel is in the passive state in a simulated cathodic environment, and the passivity of 316L SS is enhanced with increasing pH value, decreasing temperature, decreasing chloride ions and sulfide ions concentrations. Mott-Schottky plots show that the passive films appear a p-n heterojunction, and the donor and acceptor densities reach 1022 cm-3, showing a highly defective character of the passive film. The donor and acceptor densities increase with increasing temperature, increasing chloride ions and sulfide ions concentrations, while they decreased with increasing pH value. The decreased passivity and the increased doping density may be beneficial to the conductivity of the passive film, but they adversely affect the protectiveness of the passive film toward corrosion.

  14. Corrosion behavior of austenitic steels 1.4970, 316L and 1.4571 in flowing LBE at 450 and 550 °C with 10-7 mass% dissolved oxygen

    NASA Astrophysics Data System (ADS)

    Tsisar, Valentyn; Schroer, Carsten; Wedemeyer, Olaf; Skrypnik, Aleksandr; Konys, Jürgen

    2014-11-01

    Corrosion behavior of austenitic steels 1.4571, 1.4970 and 316L was investigated in flowing oxygen-controlled LBE (2 m/s, 10-7 mass% O) at 450 and 550 °C for up to 8766 and 2011 h, respectively. The corrosion modes and material loss were analyzed qualitatively and quantitatively. Steels underwent both oxidation accompanied by formation of a thin (⩽0.5 μm) Cr-based oxide film and selective leaching of Ni and Cr that resulted in formation of a layer-type ferrite zone and deeper local damages with pit-type appearance both penetrated by Bi and Pb. The corrosion loss increases with time and temperature providing that the oxygen content is constant (10-7 mass%). Detailed quantitative analyses of corrosion loss showed that at 450 °C metal recession of steels ranged from 4 to 27 μm after 8766 h. Maximum depth of local attack reached 114, 183 and 210 μm for 1.4571, 1.4970 and 316L steels, respectively. At 550 °C metal recession ranged from 23 to 60 μm after 2011 h that correlates well with thickness of ferrite layer formed. The maximum depth of local attack reached 587, 207 and 158 μm for 1.4571, 1.4970 and 316L steels, respectively. The effect of composition, surface state and bulk micro-structure on the corrosion response of steels is discussed. The results are compared with those obtained in LBE with higher oxygen concentration, i.e., 10-6 mass% O.

  15. Corrosion behavior of 2205 duplex stainless steel.

    PubMed

    Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

    1997-07-01

    The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires. PMID:9228844

  16. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    SciTech Connect

    Pawel, S J

    2001-09-25

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  17. Effect of Surface Condition and Heat Treatment on Corrosion of Type 316L Stainless Steel in a Mercury Thermal Convection Loop

    SciTech Connect

    Pawel, S.J.

    2000-10-17

    Two thermal convection loops (TCLs) fabricated from 316L stainless steel and containing mercury and a variety of 316L coupons representing variable surface conditions and heat treatments have been operated continuously for 2000 h. Surface conditions included surface ground, polished, gold-coated, chemically etched, bombarded with Fe to simulate radiation damage, and oxidized. Heat treatments included solution treated, welded, and sensitized. In addition, a nitrogen doped 316L material, termed 316LN, was also examined in the solution treated condition. Duplicate TCLs were operated in this experiment--both were operated with a 305 C peak temperature, a 65 C temperature gradient, and mercury velocity of 1.2 m/min--but only one included a 36 h soak in Hg at 310 C just prior to operation to encourage wetting. Results indicate that the soak in Hg at 310 C had no lasting effect on wetting or compatibility with Hg. Further, based on examination of post-test wetting and coupon weight loss, only the gold-coated surfaces revealed significant interaction with Hg. In areas wetted significantly by Hg, the extreme surface of the stainless steel (ca 10 {micro}m) was depleted in Ni and Cr compared to the bulk composition.

  18. Improved corrosion resistance and interfacial contact resistance of 316L stainless-steel for proton exchange membrane fuel cell bipolar plates by chromizing surface treatment

    NASA Astrophysics Data System (ADS)

    Lee, S. B.; Cho, K. H.; Lee, W. G.; Jang, H.

    The electrochemical performance and electrical contact resistance of chromized 316 stainless-steel (SS) are investigated under simulated operating condition in a proton-exchange membrane fuel cell (PEMFC). The corrosion resistance of the chromized stainless steel is assessed by potentiodynamic and potentiostatic tests and the interfacial contact resistance (ICR) is examined by measuring the electrical contact resistance as a function of the compaction force. The results show that the chromizing surface treatment improves the corrosion resistance of the stainless steel due to the high-chromium concentration in the diffuse coating layer. On the other hand, the excess Chromium content on the surface increases the contact resistance of the steel plate to a level that is excessively high for commercial applications. This study examines the root cause of the high-contact resistance after chromizing and reports the optimum process to improve the corrosion resistance without sacrificing the ICR by obtaining a chrome carbide on the outer layer.

  19. Distribution of soluble and precipitated iron and chromium products generated by anodic dissolution of 316L stainless steel and alloy C-22: final report

    SciTech Connect

    Estill, J; Farmer, J; Gordon, S; King, K; Logotetta, L; Silberman, D

    1999-08-11

    At near neutral pH and at applied potentials above the threshold potential for localized breakdown of the passive film, virtually all of the dissolved chromium appeared to be in the hexavalent oxidation state (Cr(VI)). In acidic environments, such as crevice solutions formed during the crevice corrosion of 316L and C-22 samples in 4 M NaCl, virtually all of the dissolved chromium appeared to be in the trivalent oxidation state (Cr(III)). These general observations appear to be consistent with the Pourbaix diagram for chromium (Pourbaix 1974), pp. 307-321. At high pH and high anodic polarization (pH {approximately} 8 and 800 mV vs. SHE), the predominate species is believed to be the soluble chromate anion (CrO{sub 4}{sup 2{minus}}). At the same pH, but lower polarization (pH {approximately} 8 and 0 mV vs. SHE), the predominate species are believed to be precipitates such as trivalent Cr(OH){sub 3} {center_dot} n(H{sub 2}O) and hexavalent Cr{sub 2}O{sub 3}. In acidified environments such as those found in crevices (pH < 3), soluble Cr{sup 3+} is expected to form over a wide range of potential extending from 400 mV vs. SHE to approximately 1200 mV vs. SHE. Again, this is consistent with the observations from the creviced samples. In earlier studies by the principal investigator, it has been found that low-level chromium contamination in ground water is usually in the hexavalent oxidation state (Farmer et al. 1996). In general, dissolved iron measured during the crevice experiments appears to be Fe(II) in acidic media and Fe(III) in near-neutral and alkaline solutions (table 3). In the case of cyclic polarization measurements, the dissolved iron measured at the end of some cyclic polarization measurements with C-22 appeared to be in the Fe(III) state. This is probably due to the high electrochemical potential at which these species were generated during the potential scan. Note that the reversal potential was approximately 1200 mV vs. Ag/AgCl during these scans. These

  20. Electrochemical properties of 316L stainless steel with culturing L929 fibroblasts.

    PubMed

    Hiromoto, Sachiko; Hanawa, Takao

    2006-08-22

    Potentiodynamic polarization and impedance tests were carried out on 316L stainless steel with culturing murine fibroblast L929 cells to elucidate the corrosion behaviour of 316L steel with L929 cells and to understand the electrochemical interface between 316L steel and cells, respectively. Potential step test was carried out on 316L steel with type I collagen coating and culturing L929 cells to compare the effects of collagen and L929 cells. The open-circuit potential of 316L steel slightly shifted in a negative manner and passive current density increased with cells, indicating a decrease in the protective ability of passive oxide film. The pitting potential decreased with cells, indicating a decrease in the pitting corrosion resistance. In addition, a decrease in diffusivity at the interface was indicated from the decrease in the cathodic current density and the increase in the diffusion resistance parameter in the impedance test. The anodic peak current in the potential step test decreased with cells and collagen. Consequently, the corrosion resistance of 316L steel decreases with L929 cells. In addition, collagen coating would provide an environment for anodic reaction similar to that with culturing cells. PMID:16849246

  1. Mechanical properties of F82H/316L and 316L/316L welds upon the target back-plate of IFMIF

    NASA Astrophysics Data System (ADS)

    Furuya, Kazuyuki; Ida, Mizuho; Miyashita, Makoto; Nakamura, Hiroo

    2009-04-01

    The current material design of the International fusion materials irradiation facility (IFMIF) back-plate in Japan consists of an austenitic stainless steel type-316L and a RAF/M steel type-F82H. The 316L and F82H are welded together. The 316L region of the back-plate is also welded to the target assembly made of 316L. The back-plate operates under a severe neutron irradiation condition (50 dpa/year). Therefore, it is important to perform metallurgical and mechanical tests for these welds in engineering design of the IFMIF. The F82H/316L weld joint with a filler metal type-Y309 was fabricated using TIG-welding method, followed by PWHT at 1013 K for 1 h. The 316L/316L weld joint was fabricated using YAG-laser welding method. The F82H/316L TIG-weld was found to be satisfactory. However, although the 316L/316L YAG-weld showed no harmful defect, the hardness was somewhat lower in the weld metal. Rupture occurred in the weld metal, and strength and elongation decreased somewhat. Furthermore, small dimples with several large voids were also visible in the fracture surface.

  2. Resistance of superhydrophobic and oleophobic surfaces to varied temperature applications on 316L SS

    NASA Astrophysics Data System (ADS)

    Shams, Hamza; Basit, Kanza; Saleem, Sajid; Siddiqui, Bilal A.

    316L SS also called Marine Stainless Steel is an important material for structural and marine applications. When superhydrophobic and oleophobic coatings are applied on 316L SS it shows significant resistance to wear and corrosion. This paper aims to validate the coatings manufacturer's information on optimal temperature range and test the viability of coating against multiple oil based cleaning agents. 316L SS was coated with multiple superhydrophic and oleohobic coatings and observed under SEM for validity of adhesion and thickness and then scanned under FFM to validate the tribological information. The samples were then dipped into multiple cleaning agents maintained at the range of operating temperatures specified by the manufacturer. Coating was observed for deterioration over a fixed time intervals through SEM and FFM. A comparison was drawn to validate the most critical cleaning agent and the most critical temperature at which the coating fails to leave the base substrate exposed to the environment.

  3. Highly porous, low elastic modulus 316L stainless steel scaffold prepared by selective laser melting.

    PubMed

    Čapek, Jaroslav; Machová, Markéta; Fousová, Michaela; Kubásek, Jiří; Vojtěch, Dalibor; Fojt, Jaroslav; Jablonská, Eva; Lipov, Jan; Ruml, Tomáš

    2016-12-01

    Recently, porous metallic materials have been extensively studied as candidates for use in the fabrication of scaffolds and augmentations to repair trabecular bone defects, e.g. in surroundings of joint replacements. Fabricating these complex structures by using common approaches (e.g., casting and machining) is very challenging. Therefore, rapid prototyping techniques, such as selective laser melting (SLM), have been investigated for these applications. In this study, we characterized a highly porous (87 vol.%) 316L stainless steel scaffold prepared by SLM. 316L steel was chosen because it presents a biomaterial still widely used for fabrication of joint replacements and, from the practical point of view, use of the same material for fabrication of an augmentation and a joint replacement is beneficial for corrosion prevention. The results are compared to the reported properties of two representative nonporous 316L stainless steels prepared either by SLM or casting and subsequent hot forging. The microstructural and mechanical properties and the surface chemical composition and interaction with the cells were investigated. The studied material exhibited mechanical properties that were similar to those of trabecular bone (compressive modulus of elasticity ~0.15GPa, compressive yield strength ~3MPa) and cytocompatibility after one day that was similar to that of wrought 316L stainless steel, which is a commonly used biomaterial. Based on the obtained results, SLM is a suitable method for the fabrication of porous 316L stainless steel scaffolds with highly porous structures. PMID:27612756

  4. Effect of in site strain on passivated property of the 316L stainless steels.

    PubMed

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Ting, Guo

    2016-04-01

    The effect of the strain of 316L stainless steel on its corrosion resistance in borate buffer solution was investigated by in site tensile test and the electrochemical impedance spectroscopy measurements. It was found that the corrosion resistance of the 316L stainless steel decreased with the increasing of in site strain. The lower corrosion resistance of the stainless steel during in site strain was mainly attributed to the higher doping concentration in passive film. Especially, with the increasing of in site strain, the concentrations of acceptor (i.e., cation vacancies) in the passive films significantly increased. More acceptor concentrations reduced the compactness of the passive film and its corrosion resistance. Moreover, two exponential relationships were found between in site strain and the charge transfer resistance of the passive film and between in site strain and total doping concentrations in passive film, respectively. PMID:26838820

  5. Improved anticorrosion properties and electrical conductivity of 316L stainless steel as bipolar plate for proton exchange membrane fuel cell by lower temperature chromizing treatment

    NASA Astrophysics Data System (ADS)

    Yang, Lijun; Yu, Haijun; Jiang, Lijun; Zhu, Lei; Jian, Xuyu; Wang, Zhong

    The lower temperature chromizing treatment is developed to modify 316L stainless steel (SS 316L) for the application of bipolar plate in proton exchange membrane fuel cell (PEMFC). The treatment is performed to produce a coating, containing mainly Cr-carbide and Cr-nitride, on the substrate to improve the anticorrosion properties and electrical conductivity between the bipolar plate and carbon paper. Shot peening is used as the pretreatment to produce an activated surface on stainless steel to reduce chromizing temperature. Anticorrosion properties and interfacial contact resistance (ICR) are investigated in this study. Results show that the chromized SS 316L exhibits better corrosion resistance and lower ICR value than those of bare SS 316L. The chromized SS 316L shows the passive current density about 3E-7 A cm -2 that is about four orders of magnitude lower than that of bare SS 316L. ICR value of the chromized SS 316L is 13 mΩ cm 2 that is about one-third of bare SS 316L at 200 N cm -2 compaction forces. Therefore, this study clearly states the performance advantages of using chromized SS 316L by lower temperature chromizing treatment as bipolar plate for PEMFC.

  6. The electrochemical behaviour of 316L austenitic stainless steel in Cl- containing environment under different H2S partial pressures

    NASA Astrophysics Data System (ADS)

    Ding, Jinhui; Zhang, Lei; Lu, Minxu; Wang, Jing; Wen, Zhibin; Hao, Wenhui

    2014-01-01

    In oil-gas production environments, presence of H2S-Cl- can induce deterioration of the passive film, leading to pitting corrosion of stainless steels. In this paper, by using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and capacitance measurements (Mott-Schottky analysis), the electrochemical behaviour of AISI 316L austenitic stainless steel was investigated in Cl- solutions under different H2S partial pressures (from 0 to 1.0 bar). The results indicated that presence of H2S in Cl- solution can accelerate both the cathodic and anodic current density, leading to a metastable passive state in higher passive potential range, changing the semiconductor behaviour from p-type to n-type, increasing its susceptibility to corrosion. XPS analysis was employed to characterize the surface film after potentiostatic polarization, whose results provide good evidences for the electrochemical measurements.

  7. Surface characterisation and electrochemical behaviour of porous titanium dioxide coated 316L stainless steel for orthopaedic applications

    NASA Astrophysics Data System (ADS)

    Nagarajan, S.; Rajendran, N.

    2009-01-01

    Porous titanium dioxide was coated on surgical grade 316L stainless steel (SS) and its role on the corrosion protection and enhanced biocompatibility of the materials was studied. X-ray diffraction analysis (XRD), atomic force microscopy (AFM), Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDAX) were carried out to characterise the surface morphology and also to understand the structure of the as synthesised coating on the substrates. The corrosion behaviour of titanium dioxide coated samples in simulated body fluid was evaluated using polarisation and impedance spectroscopy studies. The results reveal that the titanium dioxide coated 316L SS exhibit a higher corrosion resistance than the uncoated 316L SS. The titanium dioxide coated surface is porous, uniform and also it acts as a barrier layer to metallic substrate and the porous titanium dioxide coating induces the formation of hydroxyapatite layer on the metal surface.

  8. Examination of in vivo influences on bioluminescent microbial assessment of corrosion product toxicity.

    PubMed

    Shettlemore, M G; Bundy, K J

    2001-08-01

    The composition of ionically dissolved and precipitated corrosion products from both free corrosion of ASTM F75 Co-Cr-Mo and galvanostatic polarization of Co-Cr-Mo and F138 316L stainless steel was determined using differential pulse polarography and inductively coupled plasma atomic emission spectroscopy. A bacterial bioluminescence assay, Microtox, was used to assess the toxicity of the solid and dissolved corrosion products produced by galvanostatic polarization and the individual ions within them. The role of in vivo salinity, temperature, and protein content as modulators of corrosion product toxicity assessment was investigated empirically and mechanistically. Co-Cr-Mo products were found to be more toxic than those of 316L, and the most toxic ions were Cr6+, Ni2+, and Co2+. Ringer's solution potentiated the toxicity of the more toxic metal ions and reduced the toxicity of the less toxic ions. Using theoretical analysis in conjunction with experimental measurements, the ions in both alloys were found to interact in an antagonistic fashion. The presence of albumin was found to decrease metal toxicity, presumably by chelation. PMID:11456061

  9. Damage mechanism at different transpassive potentials of solution-annealed 316 and 316l stainless steels

    NASA Astrophysics Data System (ADS)

    Morshed Behbahani, K.; Pakshir, M.; Abbasi, Z.; Najafisayar, P.

    2015-01-01

    Electrochemical impedance spectroscopy (EIS), anodic polarization and scanning electron microscopy techniques were used to investigate the damage mechanism in the transpassive potential region of AISI 316 and AISI 316L solution-annealed stainless steels (SS) with different degrees of sensitization. Depending on the DC potential applied during EIS tests, the AC responses in the transpassive region included three different regions: the first one associated with anodic dissolution of the passive layer, the second one contributed to the dissolution at the area near grain boundaries, and the last one attributed to pitting corrosion. In addition, the fitting results to experimental data showed that as the DC bias during the EIS test increases the charge transfer resistance ( R ct) decreases. Moreover, the R ct values decreased as the sensitization temperature increases but the AISI 316L SS samples exhibited a higher resistance to intergranular corrosion than 316 SS samples.

  10. Laser surface modification of 316 L stainless steel with bioactive hydroxyapatite.

    PubMed

    Balla, Vamsi Krishna; Das, Mitun; Bose, Sreyashree; Ram, G D Janaki; Manna, Indranil

    2013-12-01

    Laser-engineered net shaping (LENS™), a commercial additive manufacturing process, was used to modify the surfaces of 316 L stainless steel with bioactive hydroxyapatite (HAP). The modified surfaces were characterized in terms of their microstructure, hardness and apatite forming ability. The results showed that with increase in laser energy input from 32 J/mm(2) to 59 J/mm(2) the thickness of the modified surface increased from 222±12 μm to 355±6 μm, while the average surface hardness decreased marginally from 403±18 HV0.3 to 372±8 HV0.3. Microstructural studies showed that the modified surface consisted of austenite dendrites with HAP and some reaction products primarily occurring in the inter-dendritic regions. Finally, the surface-modified 316 L samples immersed in simulated body fluids showed significantly higher apatite precipitation compared to unmodified 316 L samples. PMID:24094165

  11. The effect of hydrogen peroxide on uranium oxide films on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Wilbraham, Richard J.; Boxall, Colin; Goddard, David T.; Taylor, Robin J.; Woodbury, Simon E.

    2015-09-01

    For the first time the effect of hydrogen peroxide on the dissolution of electrodeposited uranium oxide films on 316L stainless steel planchets (acting as simulant uranium-contaminated metal surfaces) has been studied. Analysis of the H2O2-mediated film dissolution processes via open circuit potentiometry, alpha counting and SEM/EDX imaging has shown that in near-neutral solutions of pH 6.1 and at [H2O2] ⩽ 100 μmol dm-3 the electrodeposited uranium oxide layer is freely dissolving, the associated rate of film dissolution being significantly increased over leaching of similar films in pH 6.1 peroxide-free water. At H2O2 concentrations between 1 mmol dm-3 and 0.1 mol dm-3, formation of an insoluble studtite product layer occurs at the surface of the uranium oxide film. In analogy to corrosion processes on common metal substrates such as steel, the studtite layer effectively passivates the underlying uranium oxide layer against subsequent dissolution. Finally, at [H2O2] > 0.1 mol dm-3 the uranium oxide film, again in analogy to common corrosion processes, behaves as if in a transpassive state and begins to dissolve. This transition from passive to transpassive behaviour in the effect of peroxide concentration on UO2 films has not hitherto been observed or explored, either in terms of corrosion processes or otherwise. Through consideration of thermodynamic solubility product and complex formation constant data, we attribute the transition to the formation of soluble uranyl-peroxide complexes under mildly alkaline, high [H2O2] conditions - a conclusion that has implications for the design of both acid minimal, metal ion oxidant-free decontamination strategies with low secondary waste arisings, and single step processes for spent nuclear fuel dissolution such as the Carbonate-based Oxidative Leaching (COL) process.

  12. Electrochemical study of Type 304 and 316L stainless steels in simulated body fluids and cell cultures.

    PubMed

    Tang, Yee-Chin; Katsuma, Shoji; Fujimoto, Shinji; Hiromoto, Sachiko

    2006-11-01

    The electrochemical corrosion behaviour of Type 304 and 316L stainless steels was studied in Hanks' solution, Eagle's minimum essential medium (MEM), serum containing medium (MEM with 10% of fetal bovine serum) without cells, and serum containing medium with cells over a 1-week period. Polarization resistance measurements indicated that the stainless steels were resistant to Hanks' and MEM solutions. Type 304 was more susceptible to pitting corrosion than Type 316L in Hanks' and MEM solutions. The uniform corrosion resistance of stainless steels, determined by R(p), was lower in culturing medium than in Hanks' and MEM. The low corrosion resistance was due to surface passive film with less protective to reveal high anodic dissolution rate. When cells were present, the initial corrosion resistance was low, but gradually increased after 3 days, consistent with the trend of cell coverage. The presence of cells was found to suppress the cathodic reaction, that is, oxygen reduction, and increase the uniform corrosion resistance as a consequence. On the other hand, both Type 304 and 316L stainless steels became more susceptible to pitting corrosion when they were covered with cells. PMID:16935040

  13. Microstructure and Mechanical Properties of 316L Stainless Steel Filling Friction Stir-Welded Joints

    NASA Astrophysics Data System (ADS)

    Zhou, L.; Nakata, K.; Tsumura, T.; Fujii, H.; Ikeuchi, K.; Michishita, Y.; Fujiya, Y.; Morimoto, M.

    2014-10-01

    Keyhole left at 316L stainless steel friction stir welding/friction stir processing seam was repaired by filling friction stir welding (FFSW). Both metallurgical and mechanical bonding characteristics were obtained by the combined plastic deformation and flow between the consumable filling tool and the wall of the keyhole. Two ways based on the original conical and modified spherical keyholes, together with corresponding filling tools and process parameters were investigated. Microstructure and mechanical properties of 316L stainless steel FFSW joints were evaluated. The results showed that void defects existed at the bottom of the refilled original conical keyhole, while excellent bonding interface was obtained on the refilled modified spherical keyhole. The FFSW joint with defect-free interface obtained on the modified spherical keyhole fractured at the base metal side during the tensile test due to microstructural refinement and hardness increase in the refilled keyhole. Moreover, no σ phase but few Cr carbides were formed in the refilled zone, which would not result in obvious corrosion resistance degradation of 316L stainless steel.

  14. Effects of applied potential on SCC and HE for STS 316L in seawater

    NASA Astrophysics Data System (ADS)

    Han, Min-Su; Park, Jae-Cheul; Jang, Seok-Ki; Kim, Seong-Jong

    2010-05-01

    Offshore structures that are made of austenitic stainless steels are exposed to a severe corrosion environment, with fracturing of the passive film occurring by chloride ion intrusion, stress from dynamic external forces and fatigue due to wave and tidal forces. In this paper, we report our evaluation of the durability of STS 316L with respect to stress corrosion cracking and hydrogen embrittlement in natural seawater, which was carried out via electrochemical methods and slow strain rate tests (SSRTs). The effect of hydrogen on the material was assessed using a SSRT with an applied potential of -0.95 V (versus Ag/AgCl). In addition, potentials below an applied potential of -1.2 V indicate samples that are affected by atomic and molecular hydrogen. Theoretically, the optimum corrosion protection range possible without stress corrosion cracking and hydrogen embrittlement occurring is thought to be between-0.56 and -0.9 V.

  15. A novel silica nanotube reinforced ionic incorporated hydroxyapatite composite coating on polypyrrole coated 316L SS for implant application.

    PubMed

    Prem Ananth, K; Joseph Nathanael, A; Jose, Sujin P; Oh, Tae Hwan; Mangalaraj, D

    2016-02-01

    An attempt has been made to deposit a novel smart ion (Sr, Zn, Mg) substituted hydroxyapatite (I-HAp) and silica nanotube (SiNTs) composite coatings on polypyrrole (PPy) coated surgical grade 316L stainless steel (316L SS) to improve its biocompatibility and corrosion resistance. The I-HAp/SiNTS/PPy bilayer coating on 316L SS was prepared by electrophoretic deposition technique. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies were carried out. These results confirmed the significant improvement of the corrosion resistance of the 316L SS alloy by the I-HAp/SiNTs/PPy bilayer composite coating. The adhesion strength and hardness test confirmed the anticipated mechanical properties of the composite. A low contact angle value revealed the hydrophilic nature. Inductively coupled plasma-atomic emission spectroscopy (ICP-AES) was used for the leach out analysis of the samples. Added to this, the bioactivity of the composite was analyzed by observing the apatite formation in the SBF solution for 7, 14, 21 and 28days of incubation. An enhancement of in vitro osteoblast attachment and cell viability was observed, which could lead to the optimistic orthopedic and dental applications. PMID:26652470

  16. Structural, electrical and magnetic measurements on oxide layers grown on 316L exposed to liquid lead-bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Hosemann, Peter; Hofer, Christian; Hlawacek, Gregor; Li, Ning; Maloy, Stuart A.; Teichert, Christian

    2012-02-01

    Fast reactors and spallation neutron sources may use lead-bismuth eutectic (LBE) as a coolant. Its physical, chemical, and irradiation properties make it a safe coolant compared to Na cooled designs. However, LBE is a corrosive medium for most steels and container materials. The present study was performed to evaluate the corrosion behavior of the austenitic steel 316L (in two different delivery states). Detailed atomic force microscopy, magnetic force microscopy, conductive atomic force microscopy, and scanning transmission electron microscopy analyses have been performed on the oxide layers to get a better understanding of the corrosion and oxidation mechanisms of austenitic and ferritic/martensitic stainless steel exposed to LBE. The oxide scale formed on the annealed 316L material consisted of multiple layers with different compositions, structures, and properties. The innermost oxide layer maintained the grain structure of what used to be the bulk steel material and shows two phases, while the outermost oxide layer possessed a columnar grain structure.

  17. IN DRIFT CORROSION PRODUCTS

    SciTech Connect

    D.M. Jolley

    1999-12-02

    As directed by a written development plan (CRWMS M&O 1999a), a conceptual model for steel and corrosion products in the engineered barrier system (EBS) is to be developed. The purpose of this conceptual model is to assist Performance Assessment Operations (PAO) and its Engineered Barrier Performance Department in modeling the geochemical environment within a repository drift, thus allowing PAO to provide a more detailed and complete in-drift geochemical model abstraction and to answer the key technical issues (KTI) raised in the NRC Issue Resolution Status Report (IRSR) for the Evolution of the Near-Field Environment (NFE) Revision 2 (NRC 1999). This document provides the conceptual framework for the in-drift corrosion products sub-model to be used in subsequent PAO analyses including the EBS physical and chemical model abstraction effort. This model has been developed to serve as a basis for the in-drift geochemical analyses performed by PAO. However, the concepts discussed within this report may also apply to some near and far-field geochemical processes and may have conceptual application within the unsaturated zone (UZ) and saturated zone (SZ) transport modeling efforts.

  18. Compatibility of AISI 316 L stainless steel with the Li 17Pbg, eutectic

    NASA Astrophysics Data System (ADS)

    Coen, V.; Fenici, P.; Kolbe, H.; Orecchia, L.; Sasaki, T.

    1982-09-01

    The compatibility of AISI 316 L stainless steel with the Li 17Pb 83, eutectic has been studied in the temperature range 623-873 K for times up to 6000 h. In the corrosion layers formed there is a strong Ni depletion and Pb and Li penetration in the matrix. Tests at 623 K in Li 17Pb 83 on notched tensile specimens under a constant uniaxial tensile load, below the engineering yield stress, have evidenced that. many cracks filled with Pb and possibly Li are formed after relatively short times.

  19. Electrochemical and in vitro bioactivity of polypyrrole/ceramic nanocomposite coatings on 316L SS bio-implants.

    PubMed

    Madhan Kumar, A; Nagarajan, S; Ramakrishna, Suresh; Sudhagar, P; Kang, Yong Soo; Kim, Hyongbum; Gasem, Zuhair M; Rajendran, N

    2014-10-01

    The present investigation describes the versatile fabrication and characterization of a novel composite coating that consists of polypyrrole (PPy) and Nb2O5 nanoparticles. Integration of the two materials is achieved by electrochemical deposition on 316L stainless steel (SS) from an aqueous solution of oxalic acid containing pyrrole and Nb2O5 nanoparticles. Fourier transform infrared spectral (FTIR) and X-ray diffraction (XRD) studies revealed that the existence of Nb2O5 nanoparticles in PPy matrix with hexagonal structure. Surface morphological analysis showed that the presence of Nb2O5 nanoparticles strongly influenced the surface nature of the nanocomposite coated 316L SS. Micro hardness results revealed the enhanced mechanical properties of PPy nanocomposite coated 316L SS due to the addition of Nb2O5 nanoparticles. The electrochemical studies were carried out using cyclic polarization and electrochemical impedance spectroscopy (EIS) measurements. In order to evaluate the biocompatibility, contact angle measurements and in vitro characterization were performed in simulated body fluid (SBF) and on MG63 osteoblast cells. The results showed that the nanocomposite coatings exhibit superior biocompatibility and enhanced corrosion protection performance over 316L SS than pure PPy coatings. PMID:25175190

  20. Effects of Ti-C:H coating and plasma nitriding treatment on tribological, electrochemical, and biocompatibility properties of AISI 316L.

    PubMed

    Kao, W H; Su, Y L; Horng, J H; Zhang, K X

    2016-08-01

    Ti-C:H coatings were deposited on original, nitrided, and polished-nitrided AISI 316L stainless steel substrates using a closed field unbalanced magnetron sputtering system. Sliding friction wear tests were performed in 0.89 wt.% NaCl solution under a load of 30 N against AISI 316L stainless steel, Si3N4, and Ti6Al4V balls, respectively. The electrochemical properties of the various specimens were investigated by means of corrosion tests performed in 0.89 wt.% NaCl solution at room temperature. Finally, the biocompatibility properties of the specimens were investigated by performing cell culturing experiments using purified mouse leukemic monocyte macrophage cells (Raw264.7). In general, the results showed that plasma nitriding followed by Ti-C:H coating deposition provides an effective means of improving the wear resistance, anti-corrosion properties, and biocompatibility performance of AISI 316L stainless steel. PMID:27422714

  1. Surface modification of biomedical AISI 316L stainless steel with zirconium carbonitride coatings

    NASA Astrophysics Data System (ADS)

    Wang, L.; Zhao, X.; Ding, M. H.; Zheng, H.; Zhang, H. S.; Zhang, B.; Li, X. Q.; Wu, G. Y.

    2015-06-01

    In the paper, by using radio frequency (rf) magnetron sputtering method, a zirconium carbonitride coating was produced on AISI 316L austenitic stainless steel. The influence of substrate temperature (Ts) on microstructure, mechanical properties, corrosion resistance and hemocompatibility were then investigated. XRD and TEM results revealed that the zirconium carbonitride coatings were almost amorphous when Ts was below 400°C, while nanostructured Zr2CN was formed at Ts of 400 °C. The nanocrystalline formation resulted in a significant increase in the nanohardness of zirconium carbonitride coatings from 17 GPa to over 32 GPa. Electrochemical testing showed that the stable zirconium carbonitride coating had improved the corrosion resistance of AISI 316L stainless steel substrate material. The characterization of platelet adhesion indicated that the zirconium carbonitride coatings presented better hemocompatibility when Ts varied from 25 °C to more than 200 °C, which may be due to the lower surface roughness, interfacial tension and the rate γsd /γsp , where γsd and γsp are the disperse component and polar component of the surface, respectively.

  2. Plasma-sprayed yttria-stabilized zirconia coatings on type 316L stainless steel for pyrochemical reprocessing plant

    NASA Astrophysics Data System (ADS)

    Ravi Shankar, A.; Kamachi Mudali, U.; Sole, Ravikumar; Khatak, H. S.; Raj, Baldev

    2008-01-01

    Type 316L stainless steel (SS) is one of the candidate materials proposed for application in pyrochemical reprocessing plants. In the present work, yttria-stabilized zirconia coatings of 300 μm were applied over type 316L SS with a metallic bond coating of 50 μm by an optimized plasma spray process, and were assessed for the corrosion behaviour in molten LiCl-KCl medium at 873 K for periods of 5 h, 100 h, 250 h and 500 h. The as-coated and tested samples were examined by optical microscopy and SEM for homogeneity, penetration of molten salt through coating and corrosion of type 316L SS substrate. The results indicated that the yttria-stabilized zirconia coatings performed well without significant degradation and corrosion attack. Laser melting of the coated samples using CO 2 laser was attempted to consolidate the coatings. The development of large grains with segmented cracks was noticed after laser melting, though the coating defects have been eliminated.

  3. Rapid heating tensile tests of hydrogen-charged high-energy-rate-forged 316L stainless steel

    SciTech Connect

    Mosley, W.C.

    1989-05-19

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. Proper design of the equipment will require an understanding of how tritium and its decay product helium affect mechanical properties. This memorandum describes results of rapid heating tensile testing of hydrogen-charged specimens of high-energy-rate-forged (HERF) 316L stainless steel. These results provide a data base for comparison with uncharged and tritium-charged-and-aged specimens to distinguish the effects of hydrogen and helium. Details of the experimental equipment and procedures and results for uncharged specimens were reported previously. 3 refs., 10 figs.

  4. Formation of Expanded Austenite on a Cold-Sprayed AISI 316L Coating by Low-Temperature Plasma Nitriding

    NASA Astrophysics Data System (ADS)

    Adachi, Shinichiro; Ueda, Nobuhiro

    2015-12-01

    Low-temperature plasma nitriding at temperatures below 450 °C is commonly applied to austenitic stainless steels to enhance wear resistance, while maintaining corrosion resistance, by forming expanded austenite (known as the S-phase). In this work, low-temperature plasma nitriding of cold-sprayed AISI 316L coatings was examined. A cold-spray technique was developed to produce metal coatings with less oxidation. However, the cold-sprayed AISI 316L coating obtained by use of nitrogen gas as propellant contained many interconnected pores and cracks, and was, consequently, unsuitable as an anticorrosive coating. Therefore, laser post-treatment was used to modify the coating and increase its density to similar to that of bulk steel. The anticorrosive performance of this coating on a carbon steel substrate in NaCl solution was substantially improved. Subsequent low-temperature plasma nitriding enhanced the wear resistance by two orders of magnitude. It is concluded that cold-sprayed AISI 316L coatings treated by laser post-treatment and subsequent low-temperature plasma nitriding could be used as protective coatings under severe wear and corrosion conditions.

  5. Repassivation behavior of 316L stainless steel in borate buffer solution: Kinetics analysis of anodic dissolution and film formation

    NASA Astrophysics Data System (ADS)

    Xu, Haisong; Sun, Dongbai; Yu, Hongying

    2015-12-01

    The repassivation behavior of metals or alloys after oxide film damage determines the development of local corrosion and corrosion resistance. In this work, the repassivation kinetics of 316L stainless steel (316L SS) are investigated in borate buffer solution (pH 9.1) by using the abrading electrode technique. The current densities flowing from bare 316L SS surface are measured by potentiostatic method and analyzed to characterize repassivation kinetics. The initial stages of current decay (t < 500 ms) are discussed according to a film growth model, which describes the initial current transient should be divided into substrate dissolution current and passive film formation current based on Avrami kinetics. Then the two independent components are analyzed individually. The film formation rate and the thickness of film are compared in different applied potential. It is shown that anodic dissolution dominates the repassivation for a short time during the early times, and a higher applied potential will promote the anodic dissolution of metal. The film growth rate increases slightly with increasing in potential. Correspondingly, increase in applied potential from 0 VSCE to 0.8 VSCE results in thicker monolayer, which covers the whole bare surface at the time of θ = 1. The electric field strengths through the thin passive film could reach 3.97 × 106 V cm-1.

  6. On high-cycle fatigue of 316L stents.

    PubMed

    Barrera, Olga; Makradi, Ahmed; Abbadi, Mohammed; Azaouzi, Mohamed; Belouettar, Salim

    2014-01-01

    This paper deals with fatigue life prediction of 316L stainless steel cardiac stents. Stents are biomedical devices used to reopen narrowed vessels. Fatigue life is dominated by the cyclic loading due to the systolic and diastolic pressure and the design against premature mechanical failure is of extreme importance. Here, a life assessment approach based on the Dang Van high cycle fatigue criterion and on finite element analysis is applied to explore the fatigue reliability of 316L stents subjected to multiaxial fatigue loading. A finite element analysis of the stent vessel subjected to cyclic pressure is performed to carry out fluctuating stresses and strain at some critical elements of the stent where cracks or complete fracture may occur. The obtained results show that the loading path of the analysed stent subjected to a pulsatile load pressure is located in the safe region concerning infinite lifetime. PMID:22587434

  7. Partially degradable friction-welded pure iron-stainless steel 316L bone pin.

    PubMed

    Nasution, A K; Murni, N S; Sing, N B; Idris, M H; Hermawan, H

    2015-01-01

    This article describes the development of a partially degradable metal bone pin, proposed to minimize the occurrence of bone refracture by avoiding the creation of holes in the bone after pin removal procedure. The pin was made by friction welding and composed of two parts: the degradable part that remains in the bone and the nondegradable part that will be removed as usual. Rods of stainless steel 316L (nondegradable) and pure iron (degradable) were friction welded at the optimum parameters: forging pressure = 33.2 kPa, friction time = 25 s, burn-off length = 15 mm, and heat input = 4.58 J/s. The optimum tensile strength and elongation was registered at 666 MPa and 13%, respectively. A spiral defect formation was identified as the cause for the ductile fracture of the weld joint. A 40-µm wide intermetallic zone was identified along the fusion line having a distinct composition of Cr, Ni, and Mo. The corrosion rate of the pin gradually decreased from the undeformed zone of pure iron to the undeformed zone of stainless steel 316L. All metallurgical zones of the pin showed no toxic effect toward normal human osteoblast cells, confirming the ppb level of released Cr and Ni detected in the cell media were tolerable. PMID:24757071

  8. Recrystallization and Grain Growth of 316L Stainless Steel Wires

    NASA Astrophysics Data System (ADS)

    Zhao, Xiuyun; Liu, Yong; Wang, Yan; Feng, Ping; Tang, Huiping

    2014-07-01

    Recrystallization and grain growth behaviors of 316L stainless steel wires with a diameter of 12 µm were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy (TEM), and X-ray diffraction techniques. Heavily cold-drawn wires were isothermally held at temperatures from 1073 K to 1223 K (800 °C to 950 °C) for various holding times. Optical microscopy and TEM observations showed that recrystallization grains have irregular shape and that twins exist. The texture formed during drawing and annealing processes of the wires, as measured by X-ray methods, showed a fiber texture approximated by a <111> and a <100> component. The value of the grain growth exponent n was calculated, and the kinetic rates were plotted using the Arrhenius equation. Results show that the activation energy of the grain growth for 316L stainless steel wire was determined to be 407 kJ/mol, which was much higher than that of the bulk 316L stainless steel. The small wire diameter and the existence of texture played important roles in the increase of the activation energy for grain growth of the wire.

  9. Effect of Zr, Nb and Ti addition on injection molded 316L stainless steel for bio-applications: Mechanical, electrochemical and biocompatibility properties.

    PubMed

    Gulsoy, H Ozkan; Pazarlioglu, Serdar; Gulsoy, Nagihan; Gundede, Busra; Mutlu, Ozal

    2015-11-01

    The research investigated the effect of Zr, Nb and Ti additions on mechanical, electrochemical properties and biocompatibility of injection molded 316L stainless steel. Addition of elemental powder is promoted to get high performance of sintered 316L stainless steels. The amount of additive powder plays a role in determining the sintered microstructure and all properties. In this study, 316L stainless steel powders used with the elemental Zr, Nb and Ti powders. A feedstock containing 62.5 wt% powders loading was molded at different injection molded temperature. The binders were completely removed from molded components by solvent and thermal debinding at different temperatures. The debinded samples were sintered at 1350°C for 60 min. Mechanical, electrochemical property and biocompatibility of the sintered samples were performed mechanical, electrochemical, SBF immersion tests and cell culture experiments. Results of study showed that sintered 316L and 316L with additives samples exhibited high corrosion properties and biocompatibility in a physiological environment. PMID:26275484

  10. Effect of Laser Peening without Coating on 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Sathyajith, S.; kalainathan, S.

    2015-02-01

    Laser Peening without Coating (LPwC) is an innovative surface modification technique used for the in-suit preventive maintenance of nuclear reactor components using frequency doubled (green) laser. The advantage of LPwC is that the laser required for this technique is in milli joule range and the processes can perform in aqueous environment. This paper discussed the effect of LPwC on 316L austenitic stainless steel using low energy Nd: YAG laser with various laser pulse density. The base specimen and laser peened specimen were subjected to surface residual stress, surface morphology, micro hardness and potentiodynamic polarization studies. The laser peened surface exhibit significant improvement in surface compressive residual stress. The depth profile of micro hardness revealed higher strain hardening on laser peened specimens. Though corrosion potential reported an anodic shift,current density is found to be increased after LPwC for the specimen peened with higher pulse density.

  11. Upset welded 304L and 316L vessels for storage tests

    SciTech Connect

    Kanne, W.R. Jr.

    1996-04-01

    Two sets of vessels for tritium storage tests were fabricated using upset welding. A solid-state resistance upset weld was used to join the two halves of each vessel at the girth. The vessels differ from production reservoirs in design, material, and fabrication process. One set was made from forged 304L stainless steel and the other from forged 316L stainless steel. Six vessels of each type were loaded with a tritium mix in November 1995 and placed in storage at 71 C. This memo describes and documents the fabrication of the twelve vessels.

  12. Influence of mercury velocity on compatibility with type 316L/316LN stainless steel in a flow loop

    NASA Astrophysics Data System (ADS)

    Pawel, S. J.; Taleyarkhan, R. P.; Felde, D. K.; Manneschmidt, E. T.

    2003-05-01

    Previous experiments to examine corrosion resulting from thermal gradient mass transfer of type 316L stainless steel in mercury were conducted in thermal convection loops (TCLs) with an Hg velocity of about 1 m/min. These tests have now been supplemented with a series of experiments designed to examine the influence of increased flow velocity and possible cavitation conditions on compatibility. In one experiment, the standard TCL design was modified to include a reduced section in the hot leg that provided a concomitant increase in the local velocity by a factor of five. In addition, a pumped-loop experiment was operated with a flow velocity of about 1 m/s. Finally, a TCL was modified to include an ultrasonic transducer at the top of the hot leg in an attempt to generate cavitation conditions with corresponding extreme local velocity associated with collapsing bubbles. The results indicate that compatibility of type 316L/316LN stainless steel does not depend significantly on liquid metal velocity in the range of 1 m/min to 1 m/s. Benchtop cavitation experiments revealed susceptibility of 316L coupons to significant weight losses and increases in surface roughness as a result of 24 h exposure to 1.5 MPa pressure waves in Hg generated ultrasonically at 20 kHz. However, attempts to generate cavitation conditions on coupons inside the TCL with the ultrasonic transducer proved largely unsuccessful.

  13. Surface modification of investment cast-316L implants: microstructure effects.

    PubMed

    El-Hadad, Shimaa; Khalifa, Waleed; Nofal, Adel

    2015-03-01

    Artificial femur stem of 316L stainless steel was fabricated by investment casting using vacuum induction melting. Different surface treatments: mechanical polishing, thermal oxidation and immersion in alkaline solution were applied. Thicker hydroxyapatite (HAP) layer was formed in the furnace-oxidized samples as compared to the mechanically polished ones. The alkaline treatment enhanced the precipitation of HAP on the samples. It was also observed that the HAP precipitation responded differently to the different phases of the microstructure. The austenite phase was observed to have more homogeneous and smoother layer of HAP. In addition, the growth of HAP was sometimes favored on the austenite phase rather than on ferrite phase. PMID:25579929

  14. Compatibility study of 316L stainless steel bellows for XMC3690 reserve lithium/thionyl-chloride battery

    SciTech Connect

    Cieslak, W.R.; Delnick, F.M.; Crafts, C.C.

    1986-02-01

    Maintenance of the integrity of a battery's active electrochemical components throughout shelf life is essential to achieving acceptable performance characteristics. The electrolyte in the XMC3690 reserve lithium/thionyl-chloride (RLTC) battery is stored in a 316L stainless steel welded-bellows assembly. Corrosion of the bellows that might compromise battery performance must be avoided. Postmortem examination of welded bellows following electrolyte storage for 2 years, including up to 1 year at 70/sup 0/C, revealed no significant corrosion or any sign of stress-corrosion cracking. Transition metal ion concentrations in the electrolyte were very low and did not change with aging conditions. Based on these observations, we do not expect corrosion of the bellows assembly to limit shelf life of the XMC3690 RLTC battery.

  15. Mechanical properties and biocompatibility of plasma-nitrided laser-cut 316L cardiovascular stents.

    PubMed

    Arslan, Erdem; Iğdil, Mustafa C; Yazici, Hilal; Tamerler, Candan; Bermek, Hakan; Trabzon, Levent

    2008-05-01

    The effect of surface modification of laser-cut 316L cardiovascular stents by low-T plasma nitriding was evaluated in terms of mechanical properties and biocompatibility of the stents. The plasma nitriding was performed at 400, 450 or 500 degrees C using various ratios of nitrogen-hydrogen gas mixtures. The flexibility and radial strength were measured in crimped and expanded state of the stents, respectively. The mechanical properties could be adjusted and improved by plasma nitriding conducted at temperatures lower than 450 degrees C and/or nitrogen content less than 10% in the treatment gas. An osteoblast cell culture model system was utilized to investigate the effect of plasma nitriding of the stents on the biological response towards the stents, using biological criteria such as cell viability, alkaline phosphatase and nitric oxide production. In terms of cell viability and alkaline phosphatase production, the plasma nitriding procedure did not appear to negatively affect the biocompatibility of the 316L steel stents. However, in terms of nitric oxide production that was slightly increased in the presence of the plasma-nitrided stents, an indirect improvement in the biocompatibility could possibly be expected. PMID:17968502

  16. Crack growth behavior of warm-rolled 316L austenitic stainless steel in high-temperature hydrogenated water

    NASA Astrophysics Data System (ADS)

    Choi, Kyoung Joon; Yoo, Seung Chang; Jin, Hyung-Ha; Kwon, Junhyun; Choi, Min-Jae; Hwang, Seong Sik; Kim, Ji Hyun

    2016-08-01

    To investigate the effects of warm rolling on the crack growth of 316L austenitic stainless steel, the crack growth rate was measured and the oxide structure was characterized in high-temperature hydrogenated water. The warm-rolled specimens showed a higher crack growth rate compared to the as-received specimens because the slip bands and dislocations produced during warm rolling served as paths for corrosion and cracking. The crack growth rate increased with the dissolved hydrogen concentration. This may be attributed to the decrease in performance and stability of the protective oxide layer formed on the surface of stainless steel in high-temperature water.

  17. Effect of Filler Metals on the Weldability and Mechanical Properties of Multi-pass PCGTA Weldments of AISI 316L

    NASA Astrophysics Data System (ADS)

    Devendranath Ramkumar, K.; Maruthi Mohan Reddy, P.; Raja Arjun, B.; Choudhary, Ayush; Srivastava, Anubhav; Arivazhagan, N.

    2015-04-01

    The influence of filler metals on the microstructure, mechanical properties, and corrosion behavior of AISI 316L welds was investigated. Pulsed current gas tungsten arc welding was employed to join the AISI 316L plates using two different fillers ER2553 and ERNiCr-3. Microstructures studies showed the presence of different forms of austenite on employing ER2553 filler and formation of migrated grain boundaries at the weld zone while using ERNiCr-3 filler. Tensile studies corroborated that the tensile strength was greater for the weldments employing ER2553 filler. Charpy V-notch studies ascertained that the impact toughness was greater for ER2553 weldments as compared to the parent metal. Potentiodynamic polarization curves clearly inferred that the weld zone of ER2553 exhibited better corrosion resistance among the various coupons tested. It was concluded from the study that ER2553 exhibited better mechanical and corrosion properties and could be adopted to achieve optimal properties compared to over-alloyed filler.

  18. Materials corrosion in molten LiF-NaF-KF eutectic salt under different reduction-oxidation conditions

    SciTech Connect

    Sellers, R. S.; Cheng, W. J.; Anderson, M. H.; Sridharan, K.; Wang, C. J.; Allen, T. R.

    2012-07-01

    Molten fluoride salts such as FLiNaK (LiF-NaF-KF: 46.5-11.5-42 mol %) have been proposed for use as secondary reactor coolants, media for transfer of high temperature process heat from nuclear reactors to chemical plants, and for concentrated solar power thermal energy storage. In molten fluoride salts, passive oxide films are chemically unstable, and corrosion is driven largely by the thermodynamically driven dissolution of alloying elements into the molten salt environment. Two alloys, Hastelloy{sup R} N and 316L stainless steel were exposed to molten FLiNaK salt in a 316L stainless steel crucible under argon cover gas for 1000 hours at 850 deg. C. Graphite was present in some of the crucibles with the goal of studying corrosion behavior of relevant reactor material combinations. In addition, a technique to reduce alloy corrosion through modification of the reduction-oxidation state was tested by the inclusion of zirconium to the system. Corrosion of 316L stainless steel was noted to occur primarily through surface depletion of chromium, an effect that was enhanced by the presence of graphite. Hastelloy{sup R} N experienced weight gain through electrochemical plating of corrosion products derived from the 316L stainless steel crucible. In the presence of zirconium, both alloys gained weight through plating of zirconium and as a result formed intermetallic layers. (authors)

  19. Performance Optimization of Cold Rolled Type 316L Stainless Steel by Sand Blasting and Surface Linishing Treatment

    NASA Astrophysics Data System (ADS)

    Krawczyk, B.; Heine, B.; Engelberg, D. L.

    2016-03-01

    Sand blasting followed by a surface linishing treatment was applied to optimize the near-surface microstructure of cold rolled type 316L stainless steel. The introduction of cold rolling led to the formation of α-martensite. Specimens with large thickness reductions (40, 53%) were more susceptible to localized corrosion. The application of sand blasting produced a near-surface deformation layer containing compressive residual stresses with significantly increased surface roughness, resulting in reduced corrosion resistance. The most resistant microstructure was obtained with the application of a final linishing treatment after sand blasting. This treatment produced microstructures with compressive near-surface residual stresses, reduced surface roughness, and increased resistance to localized corrosion.

  20. Study of scale formation on AISI 316L in simulated solid oxide fuel cell bi-polar environments

    SciTech Connect

    Ziomek-Moroz, M.; Covino, Bernard S., Jr.; Cramer, Stephen D.; Holcomb, Gordon R.; Bullard, Sophie J.; Singh , P.; Windisch, C.F., Jr.

    2004-01-01

    Significant progress made towards reducing the operating temperature of solid oxide fuel cells (SOFC) from {approx}1000 C to {approx}600 C is expected to permit the use of metallic materials with substantial cost reduction. One of the components in a SOFC stack to be made of metallic materials is a bipolar separator, also called an interconnect. It provides electrical connection between individual cells and serves as a gas separator to prevent mixing of the fuel and air. At operating temperature, the material selected for interconnects should possess good chemical and mechanical stability in complex fuel and oxidant gaseous environments, good electrical conductivity, and a coefficient of thermal expansion (CTE) that matches that of the cathode, anode, and electrolyte components. Cr2O3 scale-forming alloys appear to be the most promising candidates. There appears to be a mechanism whereby the environment on the fuel side of a stainless steel interconnect changes the corrosion behavior of the metal on the air side. The corrosion behavior of 316L stainless steel simultaneously exposed to air on one side and H2+3%H2O on the other at 907 K was studied using X-ray diffraction (XRD) and Raman spectroscopy. The electrical property of the investigated material was determined in terms of area-specific resistance (ASR). The chemical and electrical properties of 316L exposed to a dual environment of air/ (H2+H2O) were compared to those of 316L exposed to a single environment of air/air.

  1. Fibrinogen adsorption onto 316L stainless steel, Nitinol and titanium

    NASA Astrophysics Data System (ADS)

    Bai, Zhijun; Filiaggi, M. J.; Dahn, J. R.

    2009-03-01

    Fibrinogen adsorption onto mechanically polished biomedical grade 316L stainless steel (316LSS), nickel titanium alloy (Nitinol) and commercially pure titanium (CpTi) surfaces were studied by measurements of adsorption isotherms and adsorption kinetics using an ex-situ wavelength dispersive spectroscopy technique (WDS). Surface composition, roughness and wettability of these materials were characterized by X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and water contact angle (WCA) measurements. Adsorption isotherm results showed that surface protein concentration on these materials increased with increasing concentration of fibrinogen in phosphate buffer solution. The fibrinogen adsorption isotherms were modeled by both the monolayer Langmuir isotherm and the multilayer Brunauer-Emmett-Teller (BET) isotherm. The results strongly suggest that fibrinogen forms multilayer structures on these materials when the concentration in solution is high. Complementary measurements on the absorbed fibrinogen films by spectroscopic ellipsometry (SE) support this view.

  2. Electrochemical Behavior of CrN Coated on 316L Stainless Steel in Simulated Cathodic Environment of Proton Exchange Membrane Fuel Cell

    NASA Astrophysics Data System (ADS)

    Nam, Nguyen Dang; Kim, Jung-Gu

    2008-08-01

    Four types of CrN coating were deposited on type 316L stainless steel by magnetron sputtering physical vapor deposition (PVD) for use in bipolar plates. Four samples deposited at various bias voltages were evaluated under potentiodynamic, potentiostatic, and electrochemical impedance spectroscopy (EIS) conditions. EIS data were monitored for 96 h in an aerated corrosive environment at 70 °C to determine coating performance at +600 mV application. The electrochemical behavior of the coatings was enhanced with decreasing bias voltage. The CrN films on the 316L stainless steel substrate exhibited high protective efficiency, that is, increasing corrosion resistance with decreasing bias voltage. X-ray diffraction (XRD) analysis confirmed the formation of crystalline-refined CrN(200) at a low bias voltage.

  3. Analysis of bi-layer oxide on austenitic stainless steel, 316L, exposed to Lead-Bismuth Eutectic (LBE) by X-ray Photoelectron Spectroscopy (XPS)

    NASA Astrophysics Data System (ADS)

    Koury, D.; Johnson, A. L.; Ho, T.; Farley, J. W.

    2013-09-01

    Corrosion of the austenitic stainless steel alloy 316L by Lead-Bismuth Eutectic (LBE) was studied using X-ray Photoelectron Spectroscopy (XPS) with Sputter-Depth Profiling (SDP), and compared to data taken by Scanning Electron Microscopy (SEM) and Energy Dispersive X-rays (EDXs). Exposed and unexposed samples were compared. Annealed 316L samples, exposed to LBE for durations of 1000, 2000 and 3000 h, developed bi-layer oxides up to 30 μm thick. Analysis of the charge-states of the 2p3/2 peaks of iron, chromium, and nickel in the oxide layers reveal an inner layer consisting of iron and chromium oxides (likely spinel-structured) and an outer layer consisting of iron oxides (Fe3O4). Cold-rolled 316L samples, exposed for the same durations, form a chromium-rich, thin (⩽1 μm) oxide with some oxidized iron in the outermost ˜200 nm of the oxide layer. This is the first experiment to investigate what components of the 316L are oxidized by LBE exposure. It is shown here that nickel is metallic in the inner layer.

  4. Effect of ITER components manufacturing cycle on the irradiation behaviour of 316L(N)-IG steel

    NASA Astrophysics Data System (ADS)

    Rodchenkov, B. S.; Prokhorov, V. I.; Makarov, O. Yu; Shamardin, V. K.; Kalinin, G. M.; Strebkov, Yu. S.; Golosov, O. A.

    2000-12-01

    The main options for the manufacturing of high heat flux (HHF) components is hot isostatic pressing (HIP) using either solid pieces or powder. There was no database on the radiation behaviour of these materials, and in particular stainless steel (SS) 316L(N)-IG with ITER components manufacturing thermal cycle. Irradiation of wrought steel, powder-HIP, solid-HIP and HIPed joints has been performed within the framework of an ITER task. Specimens cut from 316L(N)-IG plate, HIP products, and solid-HIP joints were irradiated in the SM-3 reactor in Dimitrovgrad up to 4 and 10 dpa at 175°C and 265°C. The paper describes the results of post-irradiation tensile and fracture toughness tests.

  5. Microstructural origins of radiation-induced changes in mechanical properties of 316 L and 304 L austenitic stainless steels irradiated with mixed spectra of high-energy protons and spallation neutrons

    NASA Astrophysics Data System (ADS)

    Sencer, B. H.; Bond, G. M.; Hamilton, M. L.; Garner, F. A.; Maloy, S. A.; Sommer, W. F.

    2001-07-01

    A number of candidate alloys were exposed to a particle flux and spectrum at Los Alamos Neutron Science Center (LANSCE) that closely match the mixed high-energy proton/neutron spectra expected in accelerator production of tritium (APT) window and blanket applications. Austenitic stainless steels 316 L and 304 L are two of these candidate alloys possessing attractive strength and corrosion resistance for APT applications. This paper describes the dose dependence of the irradiation-induced microstructural evolution of SS 316 L and 304 L in the temperature range 30-60°C and consequent changes in mechanical properties. It was observed that the microstructural evolution during irradiation was essentially identical in the two alloys, a behavior mirrored in their changes in mechanical properties. With one expection, it was possible to correlate all changes in mechanical properties with visible microstructural features. A late-term second abrupt decrease in uniform elongation was not associated with visible microstructure, but is postulated to be a consequence of large levels of retained hydrogen measured in the specimens. In spite of large amounts of both helium and hydrogen retained, approaching 1 at.% at the highest exposures, no visible cavities were formed, indicating that the gas atoms were either in solution or in subresolvable clusters.

  6. SCC crack growth rate of cold worked 316L stainless steel in PWR environment

    NASA Astrophysics Data System (ADS)

    Du, Donghai; Chen, Kai; Yu, Lun; lu, Hui; Zhang, Lefu; Shi, Xiuqiang; Xu, Xuelian

    2015-01-01

    Many component failures in nuclear power plants were found to be caused by stress corrosion cracking (SCC) of cold worked austenitic steels. Some of the pressure boundary component materials are even cold worked up to 35% plastic deformation, leaving high residual stress and inducing high growth rate of corrosion crack. Controlling water chemistry is one of the best counter measure to mitigate this problem. In this work, the effects of temperature (200 up to 325 °C) and dissolved oxygen (0 up to 2000 μg/L) on SCC crack growth rates of cold worked austenitic stainless steel type 316L have been tested by using direct current potential drop (DCPD) method. The results showed that temperature affected SCC crack growth rates more significantly in oxygenated water than in deaerated water. In argon deaerated water, the crack growth rate exhibited a peak at about 250 °C, which needs further verification. At 325 °C, the SCC crack growth rate increased rapidly with the increase of dissolved oxygen concentration within the range from 0 up to 200 μg/L, while when dissolved oxygen was above 200 μg/L, the crack growth rate followed a shallower dependence on dissolved oxygen concentration.

  7. Electrophoretic deposition of bioactive glass coating on 316L stainless steel and electrochemical behavior study

    NASA Astrophysics Data System (ADS)

    Mehdipour, Mehrad; Afshar, Abdollah; Mohebali, Milad

    2012-10-01

    In this research, submicron bioactive glass (BG) particles were synthesized by a sol-gel process and were then coated on a 316L stainless steel substrate using an electrophoretic deposition (EPD) technique. Stable suspension of bioactive glass powders in ethanol solvent was prepared by addition of triethanol amine (TEA), which increased zeta potential from 16.5 ± 1.6 to 20.3 ± 1.4 (mv). Thickness, structure and electrochemical behavior of the coating were characterized. SEM studies showed that increasing EPD voltage leads to a coating with more agglomerated particles, augmented porosity and micro cracks. The results of Fourier transformed infrared (FTIR) spectroscopy revealed the adsorption of TEA via methyl and amid groups on bioactive glass particles. Presence of bioactive glass coating reduced corrosion current density (icorr) and shifted corrosion potential (Ecorr) toward more noble values in artificial saliva at room temperature. Percent porosity of the coating measured by potentiodynamic polarization technique increased as EPD voltage was raised. The results of impedance spectroscopic studies demonstrated that the coating acts as a barrier layer in artificial saliva.

  8. Thermally Driven Stability of Octadecylphosphonic Acid Thin Films Grown on SS316L

    PubMed Central

    Lim, Min Soo; Smiley, Katelyn J.; Gawalt, Ellen S.

    2010-01-01

    Stainless steel 316L is widely used as a biomedical implant material; however, there is concern about the corrosion of metallic implants in the physiological environment. The corrosion process can cause mechanical failure due to resulting cracks and cavities in the implant. Alkyl phosphonic acid forms a thin film by self-assembly on the stainless steel surface and this report conclusively shows that thermal treatment of the octadecylphosphonic acid (ODPA) film greatly enhances the stability of the ODPA molecules on the substrate surface. AFM images taken from the modified substrates revealed that thermally treated films remain intact after methanol, THF and water flushes while untreated films suffer substantial loss. Water contact angles also show that the hydrophobicity of thermally treated films does not diminish after being incubated in a dynamic flow of water for a three hour period while the untreated film becomes increasingly hydrophilic due to loss of ODPA. IR spectra taken of both treated and untreated films after water and THF flushes show that the remaining film retains its initial crystallinity. A model is suggested to explain the stability of ODPA film enhanced by thermal treatment. An ODPA molecule is physisorbed to the surface weakly by hydrogen bonding. Heating drives away water molecules leading to the formation of strong monodentate or mixed mono/bi-dentate bonds of ODPA molecule to the surface. PMID:20648546

  9. Thermally driven stability of octadecylphosphonic acid thin films grown on SS316L.

    PubMed

    Lim, Min Soo; Smiley, Katelyn J; Gawalt, Ellen S

    2010-01-01

    Stainless steel 316L is widely used as a biomedical implant material; however, there is concern about the corrosion of metallic implants in the physiological environment. The corrosion process can cause mechanical failure due to resulting cracks and cavities in the implant. Alkyl phosphonic acid forms a thin film by self-assembly on the stainless steel surface and this report conclusively shows that thermal treatment of the octadecylphosphonic acid (ODPA) film greatly enhances the stability of the ODPA molecules on the substrate surface. AFM images taken from the modified substrates revealed that thermally treated films remain intact after methanol, THF, and water flushes, whereas untreated films suffer substantial loss. Water contact angles also show that the hydrophobicity of thermally treated films does not diminish after being incubated in a dynamic flow of water for a 3-hour period, whereas the untreated film becomes increasingly hydrophilic due to loss of ODPA. IR spectra taken of both treated and untreated films after water and THF flushes show that the remaining film retains its initial crystallinity. A model is suggested to explain the stability of ODPA film enhanced by thermal treatment. An ODPA molecule is physisorbed to the surface weakly by hydrogen bonding. Heating drives away water molecules leading to the formation of strong monodentate or mixed mono/bi-dentate bonds of ODPA molecule to the surface. PMID:20648546

  10. Creep deformation and fracture behavior of types 316 and 316L(N) stainless steels and their weld metals

    NASA Astrophysics Data System (ADS)

    Sasikala, G.; Mannan, S. L.; Mathew, M. D.; Rao, K. Bhanu

    2000-04-01

    The creep properties of a nuclear-grade type 316(L) stainless steel (SS) alloyed with nitrogen (316L(N) SS) and its weld metal were studied at 873 and 923 K in the range of applied stresses from 100 to 335 MPa. The results were compared with those obtained on a nuclear-grade type 316 SS, which is lean in nitrogen. The creep rupture lives of the weld metals were found to be lower than those of the respective base metals by a factor of 5 to 10. Both the base and weld metals of 316L(N) SS exhibited better resistance to creep deformation compared to their 316 SS counterparts at identical test conditions. A power-law relationship between the minimum creep rate and applied stress was found to be obeyed for both the base and weld metals. Both the weld metals generally exhibited lower rupture elongation than the respective base metals; however, at 873 K, the 316 SS base and weld metals had similar rupture elongation at identical applied stresses. Comparison of the rupture lives of the two steels to the ASME curves for the expected minimum stress to rupture for 316 SS base and weld metals showed that, for 316L(N) SS, the specifications for maximum allowable stresses based on data for 316 SS could prove overconservative. The influence of nitrogen on the creep deformation and fracture behavior, especially in terms of its modifying the precipitation kinetics, is discussed in light of the microstructural observations. In welds containing δ ferrite, the kinetics of its transformation and the nature of the transformation products control the deformation and fracture behavior. The influence of nitrogen on the δ ferrite transformation behavior and coarsening kinetics is also discussed, on the basis of extensive characterization by metallographic techniques.

  11. Biocompatibility evaluation of surface-treated AISI 316L austenitic stainless steel in human cell cultures.

    PubMed

    Martinesi, M; Bruni, S; Stio, M; Treves, C; Bacci, T; Borgioli, F

    2007-01-01

    The effects of AISI 316L austenitic stainless steel, tested in untreated state or subjected to glow-discharge nitriding (at 10 or 20 hPa) and nitriding + post-oxidizing treatments, on human umbilical vein endothelial cells (HUVEC) and on peripheral blood mononuclear cells (PBMC) were evaluated. All the treated samples showed a better corrosion resistance in PBS and higher surface hardness in comparison with the untreated alloy. In HUVEC put in contact for 72 h with the sample types, proliferation and apoptosis decreased and increased, respectively, in the presence of the nitrided + post-oxidized samples, while only slight differences in cytokine (TNF-alpha, IL-6, and TGF-beta1) release were registered. Intercellular adhesion molecule-1 (ICAM-1) increased in HUVEC incubated with all the treated samples, while vascular cell adhesion molecule-1 (VCAM-1) and E-selectin increased in the presence of all the sample types. PBMC incubated for 48 h with the samples showed a decrease in proliferation and an increase in apoptosis in the presence of the untreated samples and the nitrided + post-oxidized ones. All the sample types induced a remarkable increase in TNF-alpha and IL-6 release in PBMC culture medium, while only the untreated sample and the nitrided at 10 hPa induced an increase in ICAM-1 expression. In HUVEC cocultured with PBMC, previously put in contact with the treated AISI 316L samples, increased levels of ICAM-1 were detected. In HUVEC coincubated with the culture medium of PBMC, previously put in contact with the samples under study, a noteworthy increase in ICAM-1, VCAM-1, and E-selectin levels was always registered, with the exception of VCAM-1, which was not affected by the untreated sample. In conclusion, even if the treated samples do not show a marked increase in biocompatibility in comparison with the untreated alloy, their higher corrosion resistance may suggest a better performance as the contact with physiological environment becomes longer. PMID

  12. Intragranular cellular segregation network structure strengthening 316L stainless steel prepared by selective laser melting

    NASA Astrophysics Data System (ADS)

    Zhong, Yuan; Liu, Leifeng; Wikman, Stefan; Cui, Daqing; Shen, Zhijian

    2016-03-01

    A feasibility study was performed to fabricate ITER In-Vessel components by Selective Laser Melting (SLM) supported by Fusion for Energy (F4E). Almost fully dense 316L stainless steel (SS316L) components were prepared from gas-atomized powder and with optimized SLM processing parameters. Tensile tests and Charpy-V tests were carried out at 22 °C and 250 °C and the results showed that SLM SS316L fulfill the RCC-MR code. Microstructure characterization reveals the presence of hierarchical macro-, micro- and nano-structures in as-built samples that were very different from SS316L microstructures prepared by other established methods. The formation of a characteristic intragranular cellular segregation network microstructure appears to contribute to the increase of yield strength without losing ductility. Silicon oxide nano-inclusions were formed during the SLM process that generated a micro-hardness fluctuation in the building direction. The combined influence of a cellular microstructure and the nano-inclusions constraints the size of ductile dimples to nano-scale. The crack propagation is hindered by a pinning effect that improves the defect-tolerance of the SLM SS316L. This work proves that it was possible to manufacture SS316L with properties suitable for ITER First Wall panels. Further studies on irradiation properties of SLM SS316L and manufacturing of larger real-size components are needed.

  13. Reducing Staphylococcus aureus biofilm formation on stainless steel 316L using functionalized self-assembled monolayers.

    PubMed

    Kruszewski, Kristen M; Nistico, Laura; Longwell, Mark J; Hynes, Matthew J; Maurer, Joshua A; Hall-Stoodley, Luanne; Gawalt, Ellen S

    2013-05-01

    Stainless steel 316L (SS316L) is a common material used in orthopedic implants. Bacterial colonization of the surface and subsequent biofilm development can lead to refractory infection of the implant. Since the greatest risk of infection occurs perioperatively, strategies that reduce bacterial adhesion during this time are important. As a strategy to limit bacterial adhesion and biofilm formation on SS316L, self-assembled monolayers (SAMs) were used to modify the SS316L surface. SAMs with long alkyl chains terminated with hydrophobic (-CH3) or hydrophilic (oligoethylene glycol) tail groups were used to form coatings and in an orthogonal approach, SAMs were used to immobilize gentamicin or vancomycin on SS316L for the first time to form an "active" antimicrobial coating to inhibit early biofilm development. Modified SS316L surfaces were characterized using surface infrared spectroscopy, contact angles, MALDI-TOF mass spectrometry and atomic force microscopy. The ability of SAM-modified SS316L to retard biofilm development by Staphylococcus aureus was functionally tested using confocal scanning laser microscopy with COMSTAT image analysis, scanning electron microscopy and colony forming unit analysis. Neither hydrophobic nor hydrophilic SAMs reduced biofilm development. However, gentamicin-linked and vancomycin-linked SAMs significantly reduced S. aureus biofilm formation for up to 24 and 48 h, respectively. PMID:23498233

  14. Microbiological test results using three urine pretreatment regimes with 316L stainless steel

    NASA Technical Reports Server (NTRS)

    Huff, Timothy L.

    1993-01-01

    Three urine pretreatments, (1) Oxone (Dupont) and sulfuric acid, (2) sodium hypochlorite and sulfuric acid, (3) and ozone, were studied for their ability to reduce microbial levels in urine and minimize surface attachment to 316L stainless steel coupons. Urine samples inoculated with Bacillus insolitus and a filamentous mold, organisms previously recovered from the vapor compression distillation subsystem of NASA Space Station Freedom water recovery test were tested in glass corrosion cells containing base or weld metal coupons. Microbial levels, changes in pH, color, turbidity, and odor of the fluid were monitored over the course of the 21-day test. Specimen surfaces were examined by scanning electron microscopy at completion of the test for microbial attachment. Ozonated urine samples were less turbid and had lower microbial levels than controls or samples receiving other pretreatments. Base metal coupons receiving pretreatment were relatively free of attached bacteria. However, well-developed biofilms were found in the heat-affected regions of welded coupons receiving Oxone and hypochlorite pretreatments. Few bacteria were observed in the same regions of the ozone pretreatment sample.

  15. An in vitro investigation of the anodic polarization and capacitance behavior of 316-L stainless steel.

    PubMed

    Sutow, E J; Pollack, S R; Korostoff, E

    1976-09-01

    Determinations were made of how the corrosion-resistant properties of the passive film on 316-L stainless steel are influenced by the material's mechanical and surface states, and the variable pH and PO2 conditions of the interstitial fluid. Cold-rolled and annealed specimens were surface-prepared, commercially and in the laboratory, respectively, as if for orthopedic implantation. Passive film behavior was studied by the anodic polarization and pulse-potentiostatic capacitance methods. The pH and PO2 of the Ringer's test solution were varied to include interstitial fluid values occurring postoperatively and onto recovery. The anodic polarization behavior of all specimens was found to be pH- and PO2-independent. Breakdown potentials of annealed specimens were 800-950 mV (SCE), in contrast to previously reported values of approximately 350 mV. This substantial increase is related to the influence of surface preparation and, in particular, to the optimization of electropolishing time which acts to produce a microscopically smooth surface, free of debris and disarrayed material. Capacitance behavior of annealed material for potentials greater than 400 mV was consistent with a model involving the entry of chloride and metal ions (mostly Fe) into the passive film. This entry is related to the onset of pitting. PMID:10307

  16. Galvanic deposition and characterization of brushite/hydroxyapatite coatings on 316L stainless steel.

    PubMed

    Blanda, Giuseppe; Brucato, Valerio; Pavia, Francesco Carfì; Greco, Silvia; Piazza, Salvatore; Sunseri, Carmelo; Inguanta, Rosalinda

    2016-07-01

    In this work, brushite and brushite/hydroxyapatite (BS, CaHPO4·H2O; HA, Ca10(PO4)6(OH)2) coatings were deposited on 316L stainless steel (316LSS) from a solution containing Ca(NO3)2·4H2O and NH4H2PO4 by a displacement reaction based on a galvanic contact, where zinc acts as sacrificial anode. Driving force for the cementation reaction arises from the difference in the electrochemical standard potentials of two different metallic materials (316LSS and Zn) immersed in an electrolyte, so forming a galvanic contact leading to the deposition of BS/HA on nobler metal. We found that temperature and deposition time affect coating features (morphology, structure, and composition). Deposits were characterized by means of several techniques. The morphology was investigated by scanning electron microscopy, the elemental composition was obtained by X-ray energy dispersive spectroscopy, whilst the structure was identified by Raman spectroscopy and X-ray diffraction. BS was deposited at all investigated temperatures covering the 316LSS surface. At low and moderate temperature, BS coatings were compact, uniform and with good crystalline degree. On BS layers, HA crystals were obtained at 50°C for all deposition times, while at 25°C, its presence was revealed only after long deposition time. Electrochemical studies show remarkable improvement in corrosion resistance. PMID:27127032

  17. A study of Ta xC 1 -x coatings deposited on biomedical 316L stainless steel by radio-frequency magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Ding, M. H.; Wang, B. L.; Li, L.; Zheng, Y. F.

    2010-11-01

    In this paper, Ta xC 1 -x coatings were deposited on 316L stainless steel (316L SS) by radio-frequency (RF) magnetron sputtering at various substrate temperatures ( Ts) in order to improve its corrosion resistance and hemocompatibility. XRD results indicated that Ts could significantly change the microstructure of Ta xC 1 -x coatings. When Ts was <150 °C, the Ta xC 1 -x coatings were in amorphous condition, whereas when Ts was ≥150 °C, TaC phase was formed, exhibiting in the form of particulates with the crystallite sizes of about 15-25 nm ( Ts = 300 °C). Atomic force microscope (AFM) results showed that with the increase of Ts, the root-mean-square (RMS) values of the Ta xC 1 -x coatings decreased. The nano-indentation experiments indicated that the Ta xC 1 -x coating deposited at 300 °C had a higher hardness and modulus. The scratch test results demonstrated that Ta xC 1 -x coatings deposited above 150 °C exhibited good adhesion performance. Tribology tests results demonstrated that Ta xC 1 -x coatings exhibited excellent wear resistance. The results of potentiodynamic polarization showed that the corrosion resistance of the 316L SS was improved significantly because of the deposited Ta xC 1 -x coatings. The platelet adhesion test results indicated that the Ta xC 1 -x coatings deposited at Ts of 150 °C and 300 °C possessed better hemocompatibility than the coating deposited at Ts of 25 °C. Additionally, the hemocompatibility of the Ta xC 1 -x coating on the 316L SS was found to be influenced by its surface roughness, hydrophilicity and the surface energy.

  18. Multilayered Zr-C/a-C film on stainless steel 316L as bipolar plates for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Bi, Feifei; Peng, Linfa; Yi, Peiyun; Lai, Xinmin

    2016-05-01

    A multilayered zirconium-carbon/amorphous carbon (Zr-C/a-C) coating is synthesized by magnetron sputtering in order to improve the corrosion resistance and interfacial conductivity of stainless steel 316L (SS316L) as bipolar plates for proton exchange membrane fuel cells (PEMFCs). Zr-C/a-C film contains an outmost pure amorphous carbon layer and a sub zirconium containing carbon layer. Interfacial contact resistance (ICR) between carbon paper and coated SS316L decreases to 3.63 mΩ cm2 at 1.4 MPa. Potentiodynamic polarization results reveal that the corrosion potential of Zr-C/a-C coated sample is more positive than pure a-C coated sample and the current density is only 0.49 μA cm-2 at the cathode applied potential 0.6 V. Electrochemical impendence spectroscopy also indicates that multilayered Zr-C/a-C film coated SS316L has much higher charge transfer resistance than the bare sample. After potentiostatic polarization, ICR values are 3.92 mΩ cm2 and 3.82 mΩ cm2 in the simulated PEMFCs cathode and anode environment, respectively. Moreover, XPS analysis of the coated samples before and after potential holding tests shows little difference, which disclose the chemical stability of multilayered Zr-C/a-C film. Therefore, the multilayered Zr-C/a-C coating exhibits excellent performance in various aspects and is preferred for the application of stainless steel bipolar plates.

  19. Influence of particle velocity and molten phase on the chemical and mechanical properties of HVOF-sprayed structural coatings of alloy 316L

    SciTech Connect

    Voggenreiter, H.; Huber, H.; Beyer, S.; Spies, H.J.

    1995-12-31

    The HP/HVOF spraying process allows the production of oxide-low, thick coatings with low porosity. This fact implies the feasibility of load-bearing HP/HVOF-sprayed structures. Optimum mechanical properties are required for structural applications of HP/HVOF-sprayed iron base alloy 316L. Process-parameter-dependent particle properties like temperature and velocity strongly influence the microstructure and the chemical and mechanical properties of HP/HVOF-sprayed alloy 316L. Results of metallographical and chemical analysis and laser-optic-aided particle velocity measurement lead to a new understanding of particle oxidation based on a high volume fraction of liquid phase and high particle impact velocity. The volume fraction of oxides greatly affects the mechanical properties of homogenized HP/HVOF-316 L. Optimum process parameters result in reduced oxide content less than 0.9% and consequently in strength and elongation comparable to that of wrought alloy 316L. Additionally to these excellent mechanical properties, a low porosity level of about 0.1 to 0.2% is achieved. These fundamental results were transferred successfully to a new type of combustion chamber for hypersonic aircraft with reduced complexity and weight.

  20. Effect of Different Degrees of Sensitization on the EIS Response of 316L and 316 SS in Transpassive Region

    NASA Astrophysics Data System (ADS)

    Morshed Behbahani, K.; Pakshir, M.

    2014-06-01

    Different heat treatments were conducted on 316L and 316 stainless steels, and the sensitized specimens were characterized using anodic polarization and EIS tests in 0.5 M H2SO4 containing 0.01 molar KSCN. The potential ranges related to the transpassive region related to each specimen were determined. The EIS experiments were conducted at different potentials in that region, and the results showed the presence of three different regions, namely the anodic dissolution of the passive layer, dissolution of the grain boundaries, and the occurrence of pitting corrosion owing to the variations in the anodic potential. The higher the applied sensitization temperature, the lower the obtained charge-transfer resistance ( R ct) values, but healing effect was observed at the temperatures above 600 °C for these alloys.

  1. In vitro response of human peripheral blood mononuclear cells to AISI 316L austenitic stainless steel subjected to nitriding and collagen coating treatments.

    PubMed

    Stio, Maria; Martinesi, Maria; Treves, Cristina; Borgioli, Francesca

    2015-02-01

    Surface modification treatments can be used to improve the biocompatibility of austenitic stainless steels. In the present research two different modifications of AISI 316L stainless steel were considered, low temperature nitriding and collagen-I coating, applied as single treatment or in conjunction. Low temperature nitriding produced modified surface layers consisting mainly of S phase, which enhanced corrosion resistance in PBS solution. Biocompatibility was assessed using human peripheral blood mononuclear cells (PBMC) in culture. Proliferation, lactate dehydrogenase (LDH) levels, release of cytokines (TNF-α, IL-1β, IL-12, IL-10), secretion of metalloproteinase (MMP)-9 and its inhibitor TIMP-1, and the gelatinolytic activity of MMP-9 were determined. While the 48-h incubation of PBMC with all the sample types did not negatively influence cell proliferation, LDH and MMP-9 levels, suggesting therefore a good biocompatibility, the release of the pro-inflammatory cytokines was always remarkable when compared to that of control cells. However, in the presence of the nitrided and collagen coated samples, the release of the pro-inflammatory cytokine IL-1β decreased, while that of the anti-inflammatory cytokine IL-10 increased, in comparison with the untreated AISI 316L samples. Our results suggest that some biological parameters were ameliorated by these surface treatments of AISI 316L. PMID:25655502

  2. Corrosion resistance of stainless steels during thermal cycling in alkali nitrate molten salts.

    SciTech Connect

    Bradshaw, Robert W.; Goods, Steven Howard

    2001-09-01

    The corrosion behavior of three austenitic stainless steels was evaluated during thermal cycling in molten salt mixtures consisting of NaNO{sub 3} and KNO{sub 3}. Corrosion tests were conducted with Types 316, 316L and 304 stainless steels for more than 4000 hours and 500 thermal cycles at a maximum temperature of 565 C. Corrosion rates were determined by chemically descaling coupons. Metal losses ranged from 5 to 16 microns and thermal cycling resulted in moderately higher corrosion rates compared to isothermal conditions. Type 316 SS was somewhat more corrosion resistant than Type 304 SS in these tests. The effect of carbon content on corrosion resistance was small, as 316L SS corroded only slightly slower than 316 SS. The corrosion rates increased as the dissolved chloride content of the molten salt mixtures increased. Chloride concentrations approximating 1 wt.%, coupled with thermal cycling, resulted in linear weight loss kinetics, rather than parabolic kinetics, which described corrosion rates for all other conditions. Optical microscopy and electron microprobe analysis revealed that the corrosion products consisted of iron-chromium spinel, magnetite, and sodium ferrite, organized as separate layers. Microanalysis of the elemental composition of the corrosion products further demonstrated that the chromium content of the iron-chromium spinel layer was relatively high for conditions in which parabolic kinetics were observed. However, linear kinetics were observed when the spinel layer contained relatively little chromium.

  3. Creep deformation and fracture behavior of types 316 and 316L(N) stainless steels and their weld metals

    SciTech Connect

    Sasikala, G.; Mathew, M.D.; Bhanu Sankara Rao, K.; Mannan, S.L.

    2000-04-01

    The creep properties of a nuclear-grade type 316(L) stainless steel (SS) alloyed with nitrogen (316L(N)SS) and its weld metal were studied at 873 and 923 K in the range of applied stresses from 100 to 335 MPa. The results were compared with those obtained on a nuclear-grade type 316 SS, which is lean in nitrogen. The creep rupture lives of the weld metals were found to be lower than those of the respective base metals by a factor of 5 to 10. Both the base and weld metals of 314L(N)SS exhibited better resistance to creep deformation compared to their 316SS counterparts at identical test conditions. A power-law relationship between the minimum creep rate and applied stress was found to be obeyed for both the base and weld metals. Both the weld metals generally exhibited lower rupture elongation than the respective base metals; however, at 873 K, the 316 SS base and weld metals had similar rupture elongation at identical applied stresses. Comparison of the rupture lives of the two steels to the ASME curves for the expected minimum stress to rupture for 316 Ss base and weld metals showed that, for 316L(N) SS, the specifications for maximum allowable stresses based on data for 316 SS could prove overconservative. The influence of nitrogen on the creep deformation and fracture behavior, especially in terms of its modifying the precipitation kinetics, is discussed in light of the microstructural observations. In welds containing {delta} ferrite, the kinetics of its transformation and the nature of the transformation products control the deformation and fracture behavior. The influence of nitrogen on the {delta} ferrite transformation behavior and coarsening kinetics is also discussed, on the basis of extensive characterization by metallographic techniques.

  4. Corrosion Product Film-Induced Stress Facilitates Stress Corrosion Cracking.

    PubMed

    Wang, Wenwen; Zhang, Zhiliang; Ren, Xuechong; Guan, Yongjun; Su, Yanjing

    2015-01-01

    Finite element analyses were conducted to clarify the role of corrosion product films (CPFs) in stress corrosion cracking (SCC). Flat and U-shaped edge-notched specimens were investigated in terms of the CPF-induced stress in the metallic substrate and the stress in the CPF. For a U-shaped edge-notched specimen, the stress field in front of the notch tip is affected by the Young's modulus of the CPF and the CPF thickness and notch geometry. The CPF-induced tensile stress in the metallic substrate is superimposed on the applied load to increase the crack tip strain and facilitate localized plasticity deformation. In addition, the stress in the CPF surface contributes to the rupture of the CPFs. The results provide physical insights into the role of CPFs in SCC. PMID:26066367

  5. Corrosion Product Film-Induced Stress Facilitates Stress Corrosion Cracking

    PubMed Central

    Wang, Wenwen; Zhang, Zhiliang; Ren, Xuechong; Guan, Yongjun; Su, Yanjing

    2015-01-01

    Finite element analyses were conducted to clarify the role of corrosion product films (CPFs) in stress corrosion cracking (SCC). Flat and U-shaped edge-notched specimens were investigated in terms of the CPF-induced stress in the metallic substrate and the stress in the CPF. For a U-shaped edge-notched specimen, the stress field in front of the notch tip is affected by the Young’s modulus of the CPF and the CPF thickness and notch geometry. The CPF-induced tensile stress in the metallic substrate is superimposed on the applied load to increase the crack tip strain and facilitate localized plasticity deformation. In addition, the stress in the CPF surface contributes to the rupture of the CPFs. The results provide physical insights into the role of CPFs in SCC. PMID:26066367

  6. Structure/property (constitutive and dynamic strength/damage) characterization of additively manufactured 316L SS

    NASA Astrophysics Data System (ADS)

    Gray, G. T., III; Livescu, V.; Rigg, P. A.; Trujillo, C. P.; Cady, C. M.; Chen, S. R.; Carpenter, J. S.; Lienert, T. J.; Fensin, S.

    2015-09-01

    For additive manufacturing (AM), the certification and qualification paradigm needs to evolve as there exists no "ASTM-type" additive manufacturing certified process or AM-material produced specifications. Accordingly, utilization of AM materials to meet engineering applications requires quantification of the constitutive properties of these evolving materials in comparison to conventionally-manufactured metals and alloys. Cylinders of 316L SS were produced using a LENS MR-7 laser additive manufacturing system from Optomec (Albuquerque, NM) equipped with a 1kW Yb-fiber laser. The microstructure of the AM-316L SS is detailed in both the as-built condition and following heat-treatments designed to obtain full recrystallization. The constitutive behavior as a function of strain rate and temperature is presented and compared to that of nominal annealed wrought 316L SS plate. The dynamic damage evolution and failure response of all three materials was probed using flyer-plate impact driven spallation experiments at a peak stress of 4.5 GPa to examine incipient spallation response. The spall strength of AM-produced 316L SS was found to be very similar for the peak shock stress studied to that of annealed wrought or AM-316L SS following recrystallization. The damage evolution as a function of microstructure was characterized using optical metallography.

  7. Electrochemical and In Vitro Behavior of Nanostructure Sol-Gel Coated 316L Stainless Steel Incorporated with Rosemary Extract

    NASA Astrophysics Data System (ADS)

    Motalebi, Abolfazl; Nasr-Esfahani, Mojtaba

    2013-06-01

    The corrosion resistance of AISI 316L stainless steel for biomedical applications, was significantly enhanced by means of hybrid organic-inorganic sol-gel thin films deposited by spin-coating. Thin films of less than 100 nm with different hybrid characters were obtained by incorporating rosemary extract as green corrosion inhibitor. The morphology, composition, and adhesion of hybrid sol-gel coatings have been examined by SEM, EDX, and pull-off test, respectively. Addition of high additive concentrations (0.1%) did not disorganize the sol-gel network. Direct pull-off test recorded a mean coating-substrate bonding strength larger than 21.2 MPa for the hybrid sol-gel coating. The effect of rosemary extract, with various added concentrations from 0.012 to 0.1%, on the anticorrosion properties of sol-gel films have been characterized by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization tests in simulated body fluid (SBF) solution and has been compared to the bare metal. Rosemary extract additions (0.05%) have significantly increased the corrosion protection of the sol-gel thin film to higher than 90%. The in vitro bioactivity of prepared films indicates that hydroxyapatite nuclei can form and grow on the surface of the doped sol-gel thin films. The present study shows that due to their excellent anticorrosion properties, bioactivity and bonding strength to substrate, doped sol-gel thin films are practical hybrid films in biomedical applications.

  8. Electrochemical characterization of AISI 316L stainless steel in contact with simulated body fluid under infection conditions.

    PubMed

    López, Danián Alejandro; Durán, Alicia; Ceré, Silvia Marcela

    2008-05-01

    Titanium and cobalt alloys, as well as some stainless steels, are among the most frequently used materials in orthopaedic surgery. In industrialized countries, stainless steel devices are used only for temporary implants due to their lower corrosion resistance in physiologic media when compared to other alloys. However, due to economical reasons, the use of stainless steel alloys for permanent implants is very common in developing countries. The implantation of foreign bodies is sometimes necessary in the modern medical practice. However, the complex interactions between the host and the can implant weaken the local immune system, increasing the risk of infections. Therefore, it is necessary to further study these materials as well as the characteristics of the superficial film formed in physiologic media in infection conditions in order to control their potential toxicity due to the release of metallic ions in the human body. This work presents a study of the superficial composition and the corrosion resistance of AISI 316L stainless steel and the influence of its main alloying elements when they are exposed to an acidic solution that simulates the change of pH that occurs when an infection develops. Aerated simulated body fluid (SBF) was employed as working solution at 37 degrees C. The pH was adjusted to 7.25 and 4 in order to reproduce normal body and disease state respectively. Corrosion resistance was measured by means of electrochemical impedance spectroscopy (EIS) and anodic polarization curves. PMID:17999036

  9. Surface interactions of a W-DLC-coated biomedical AISI 316L stainless steel in physiological solution.

    PubMed

    Antunes, Renato A; de Lima, Nelson Batista; Rizzutto, Márcia de Almeida; Higa, Olga Zazuco; Saiki, Mitiko; Costa, Isolda

    2013-04-01

    The corrosion stability of a W-DLC coated surgical AISI 316L stainless steel in Hanks' solution has been evaluated. Particle induced X-ray emission (PIXE) measurements were performed to evaluate the incorporation of potentially bioactive elements from the physiological solution. The film structure was analyzed by X-ray diffractometry and micro-Raman spectroscopy. The wear behavior was assessed using the sphere-on-disc geometry. The in vitro biocompatibility of the W-DLC film was evaluated by cytotoxicity tests. The corrosion resistance of the stainless steel substrate decreased in the presence of the PVD layer. EIS measurements suggest that this behavior was closely related to the corrosion attack through the coating pores. PIXE measurements revealed the presence of Ca and P in the W-DLC film after immersion in Hanks' solution. This result shows that the PIXE technique can be applied to identify and evaluate the incorporation of bioactive elements by W-DLC films. The film showed good wear resistance and biocompatibility. PMID:23371768

  10. Welding of 316L Austenitic Stainless Steel with Activated Tungsten Inert Gas Process

    NASA Astrophysics Data System (ADS)

    Ahmadi, E.; Ebrahimi, A. R.

    2015-02-01

    The use of activating flux in TIG welding process is one of the most notable techniques which are developed recently. This technique, known as A-TIG welding, increases the penetration depth and improves the productivity of the TIG welding. In the present study, four oxide fluxes (SiO2, TiO2, Cr2O3, and CaO) were used to investigate the effect of activating flux on the depth/width ratio and mechanical property of 316L austenitic stainless steel. The effect of coating density of activating flux on the weld pool shape and oxygen content in the weld after the welding process was studied systematically. Experimental results indicated that the maximum depth/width ratio of stainless steel activated TIG weld was obtained when the coating density was 2.6, 1.3, 2, and 7.8 mg/cm2 for SiO2, TiO2, Cr2O3, and CaO, respectively. The certain range of oxygen content dissolved in the weld, led to a significant increase in the penetration capability of TIG welds. TIG welding with active fluxes can increase the delta-ferrite content and improves the mechanical strength of the welded joint.

  11. Reduction of 3T3 Fibroblast Adhesion on SS316L by Methyl-Terminated SAMs

    PubMed Central

    Raman, Aparna; Gawalt, Ellen S.

    2010-01-01

    Inhibiting the non-specific adhesion of cells and proteins to biomaterials such as stents, catheters and guide wires is an important interfacial issue that needs to be addressed in order to reduce surface-related implant complications. Medical grade stainless steel 316L was used as a model system to address this issue. To alter the interfacial property of the implant, self assembled monolayers of long chain phosphonic acids with −CH3, −COOH, −OH tail groups were formed on the native oxide surface of medical grade stainless steel 316L. The effect of varying the tail groups on 3T3 fibroblast adhesion was investigated. The methyl terminated phosphonic acid significantly prevented cell adhesion however presentation of hydrophilic tail groups at the interface did not significantly reduce cell adhesion when compared to the control stainless steel 316L. PMID:21461313

  12. Electron Backscatter Diffraction Analysis of Joints Between AISI 316L Austenitic/UNS S32750 Dual-Phase Stainless Steel

    NASA Astrophysics Data System (ADS)

    Shamanian, Morteza; Mohammadnezhad, Mahyar; Amini, Mahdi; Zabolian, Azam; Szpunar, Jerzy A.

    2015-08-01

    Stainless steels are among the most economical and highly practicable materials widely used in industrial areas due to their mechanical and corrosion resistances. In this study, a dissimilar weld joint consisting of an AISI 316L austenitic stainless steel (ASS) and a UNS S32750 dual-phase stainless steel was obtained under optimized welding conditions by gas tungsten arc welding technique using AWS A5.4:ER2594 filler metal. The effect of welding on the evolution of the microstructure, crystallographic texture, and micro-hardness distribution was also studied. The weld metal (WM) was found to be dual-phased; the microstructure is obtained by a fully ferritic solidification mode followed by austenite precipitation at both ferrite boundaries and ferrite grains through solid-state transformation. It is found that welding process can affect the ferrite content and grain growth phenomenon. The strong textures were found in the base metals for both steels. The AISI 316L ASS texture is composed of strong cube component. In the UNS S32750 dual-phase stainless steel, an important difference between the two phases can be seen in the texture evolution. Austenite phase is composed of a major cube component, whereas the ferrite texture mainly contains a major rotated cube component. The texture of the ferrite is stronger than that of austenite. In the WM, Kurdjumov-Sachs crystallographic orientation relationship is found in the solidification microstructure. The analysis of the Kernel average misorientation distribution shows that the residual strain is more concentrated in the austenite phase than in the other phase. The welding resulted in a significant hardness increase in the WM compared to initial ASS.

  13. Texture evolution of warm-rolled and annealed 304L and 316L austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Lindell, D.

    2015-04-01

    The brass-to-copper rolling texture transition is observed during warm rolling austenitic stainless steels. In the current paper austenitic stainless steels 304L and 316L have been subjected to warm rolling at 700°C to 90% reduction. The evolution of microstructure and texture during subsequent annealing has been studied using dilatometry and electron backscatter diffraction. Recrystallisation texture for 304L was primarily cube with some retained rolling texture while 316L only had retained rolling texture. The different behaviour between the two steels is believed to originate from differences in molybdenum content.

  14. Rapid heating tensile tests of high-energy-rate-forged 316L stainless steel containing internal helium from radioactive decay of absorbed tritium

    SciTech Connect

    Mosley, W.C.

    1990-01-01

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. This austenitic stainless steel is frequently used in the high-energy-rate-forged (HERF) metallurgical condition to take advantage of increased strength produced by cold work introduced by this process. Proper design of tritium-handling equipment will require an understanding of how helium-3, the product of radioactive decay of tritium, affects mechanical properties. This report describes results of elevated-temperature tensile testing of HERF 316L stainless steel specimens containing helium concentrations of 171 (calculated) atomic parts per million (appm). Results are compared with those reported previously for specimens containing 0 and 94 (measured) appm helium.

  15. Rapid heating tensile tests of high-energy-rate-forged 316L stainless steel containing internal helium from radioactive decay of absorbed tritium

    SciTech Connect

    Mosley, W.C.

    1990-12-31

    316L stainless steel is a candidate material for construction of equipment that will be exposed to tritium. This austenitic stainless steel is frequently used in the high-energy-rate-forged (HERF) metallurgical condition to take advantage of increased strength produced by cold work introduced by this process. Proper design of tritium-handling equipment will require an understanding of how helium-3, the product of radioactive decay of tritium, affects mechanical properties. This report describes results of elevated-temperature tensile testing of HERF 316L stainless steel specimens containing helium concentrations of 171 (calculated) atomic parts per million (appm). Results are compared with those reported previously for specimens containing 0 and 94 (measured) appm helium.

  16. Structure and Long-Term Stability of Alkylphosphonic Acid Monolayers on SS316L Stainless Steel.

    PubMed

    Kosian, Medea; Smulders, Maarten M J; Zuilhof, Han

    2016-02-01

    Surface modification of stainless steel (SS316L) to improve surface properties or durability is an important avenue of research, as SS316L is widely used in industry and science. We studied, therefore, the formation and stability of a series of organic monolayers on SS316L under industrially relevant conditions. These included acidic (pH 3), basic (pH 11), neutral (Milli-Q water), and physiological conditions [10 mM phosphate-buffered saline (PBS)], as well as dry heating (120 °C). SS316L was modified with alkylphosphonic acids of chain length (CH2)n with n varying between 3 and 18. While alkylphosphonic acids of all chain lengths formed self-assembled monolayers with hydrophobic properties, only monolayers of chain lengths 12-18 formed ordered monolayers, as evidenced by static water contact angle (SCA), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and infrared reflection absorption spectroscopy (IRRAS). A long-term stability study revealed the excellent stability of monolayers with chain lengths 12-18 for up to 30 days in acid, neutral, and physiological solutions, and for up to 7 days under dry heating. Under strong basic conditions a partial breakdown of the monolayer was observed, especially for the shorter chain lengths. Finally, the effect of multivalent surface attachment on monolayer stability was explored by means of a series of divalent bisphosphonic acids. PMID:26771302

  17. Effects of Particle Sizes on Sintering Behavior of 316L Stainless Steel Powder

    NASA Astrophysics Data System (ADS)

    Park, Dong Yong; Lee, Shi W.; Park, Seong Jin; Kwon, Young-Sam; Otsuka, Isamu

    2013-03-01

    In rapidly evolving powder injection molding technology, the wide prevalence of various microstructures demands the powders of smaller particle sizes. The effects of particle size on the sintering behavior are critical to not only shape retention of microstructure but also its mechanical properties. This study investigates the effects of three different particle sizes on the sintering behavior of the 316L stainless steel (STS316L) samples, prepared by powder injection molding, via the dilatometry experiments. For this purpose, the STS316L powders of three different mean particle sizes, i.e., 2.97, 4.16, and 8.04 μm, were produced for STS316L. The samples for the dilatometry test were prepared through powder-binder mixing, injection molding, and solvent and thermal debinding. Dilatometry experiments were carried out with the samples in a H2 atmosphere at three different heating rates of 3, 6, and 10 K/min. The shrinkage data obtained by dilatometry experiments was collected and analyzed to help understand the densification and the sintering behaviors in terms of particles size and heating rate. The master sintering curve (MSC) model was used to quantify the effects of particle sizes. In addition, we investigated the microstructure evolutions in terms of particles sizes.

  18. Development of nanostructured SUS316L-2%TiC with superior tensile properties

    NASA Astrophysics Data System (ADS)

    Sakamoto, T.; Kurishita, H.; Matsuo, S.; Arakawa, H.; Takahashi, S.; Tsuchida, M.; Kobayashi, S.; Nakai, K.; Terasawa, M.; Yamasaki, T.; Kawai, M.

    2015-11-01

    Structural materials used in radiation environments require radiation tolerance and sufficient mechanical properties in the controlled state. In order to offer SUS316L austenitic stainless steel with the assumed requirements, nanostructured SUS316L with TiC addition of 2% (SUS316L-2TiC) that is capable of exhibiting enhanced tensile ductility and flow strength sufficient for structural applications was fabricated by advanced powder metallurgical methods. The methods include MA (Mechanical Alloying), HIP (Hot Isostatic Pressing), GSMM (Grain boundary Sliding Microstructural Modification) for ductility enhancement, cold rolling at temperatures below Md (the temperature where the martensite phase occurs by plastic deformation) for phase transformation from austenite to martensite and heat treatment for reverse transformation from martensite to austenite. It is shown that the developed SUS316L-2TiC exhibits ultrafine grains with sizes of 90-270 nm, accompanied by TiC precipitates with 20-50 nm in grain interior and 70-110 nm at grain boundaries, yield strengths of 1850 to 900 MPa, tensile strengths of 1920 to 1100 MPa and uniform elongations of 0.6-21%, respectively, depending on the heat treatment temperature after rolling at -196 °C.

  19. Mechanical and substructural response of incipiently spalled 316L stainless steel.

    SciTech Connect

    Gray, G. T. , III; Bourne, N. K.

    2004-01-01

    316L SS samples were shock prestrained to a peak stress of 6.6 GPa using a 0.75 {mu}sec pulse duration square-topped shock profile and 'soft' recovered while a second sample was similarly shock loaded, without spall momentum trapping, leading to incipient spall damage. Shock prestraining and 'soft' shock recovery to 6.6 GPa led to an increase in the post-shock flow strength of 316L SS by {approx}100 MPa over the starting material while the reload yield strength of the incipiently spall damaged sample increased by {approx}200 MPa. In this paper the sequential processes of defect generation and damage operative during the shock prestraining, spallation, and reloading of incipiently spalled 316L SS is presented. The influence of shock prestraining, using both triangular-wave loading, via both direct HE and triangular-wave pulses on a gas launcher, as well as 'square-topped' shock prestaining via conventional flyer-plate impact, is crucial to understanding the shock hardening and spallation responses of materials(Gray III, et al. [2003]). The development of predictive constitutive models to describe the mechanical response of incipiently damaged metals and alloys requires an understanding of the defect generation and storage due to shock hardening as well as the additional plasticity and damage evolution during spallation. In this paper the influence of shock-wave prestraining on the process of shock hardening and thereafterthe hardeningand damage evolution accompanying incipient spallation in 316L stainless steel (316L SS) on post-shock constitutive behavior is examined using 'soft' recovery techniques and mechanical behavior measurements.

  20. In-vitro bioactivity, biocorrosion and antibacterial activity of silicon integrated hydroxyapatite/chitosan composite coating on 316 L stainless steel implants.

    PubMed

    Sutha, S; Kavitha, K; Karunakaran, G; Rajendran, V

    2013-10-01

    A simple and effective ultrasonication method was applied for the preparation of 0, 0.4, 0.8, 1.0 and 1.6 wt% silicon substituted hydroxyapatite (HAp) (SH). The Ca/P ratio of the synthesised SH nanoparticles were in the range of 1.58-1.70. Morphological changes were noticed in HAp with respect to the amount of Si from 0 to 1.6 wt%. The morphology of the particles changed from spherical shape to rod-like morphology with respect to the amount of Si which was confirmed using transmission electron microscopy. X-ray diffraction studies confirm the formation of phase pure SH nanoparticles without any secondary phase. Chitosan (CTS) blended SH nanocomposites coating on surgical grade 316 L stainless steel (316 L SS) implant was made by spin coating technique. The surface of the coated implant was characterised using scanning electron microscopy which confirms the uniform coating without cracks and pores. The increased corrosion resistance of the 1.6 wt% of SH/CTS-coated SS implant in the simulated body fluid (SBF) indicates the long-term biostability of SH composite-coated ceramics in vitro than the 0 wt% SH/CTS. The testing of SH/CTS nanocomposites with gram-positive and gram-negative bacterial strains confirms that the antibacterial ability improves with the higher substitution of Si. In addition, formation of bone-like apatite layer on the SH/CTS-coated implant in SBF was studied through SEM analysis and it confirms the ability to increase the HAp formation on the surface of 1.0 wt% SH/CTS-coated 316 L SS implant. PMID:23910313

  1. CURRENT CORROSION BY-PRODUCTS AND CORROSION CONTROL RESEARCH

    EPA Science Inventory

    USEPA research in the area of corrosion control consists of a combination of in-house research and extramural projects. he extramural projects have recently addressed the corrosion of solder in some Long Island water supplies, impacts of municipal ion-exchange softening on corros...

  2. Creep rupture strength of activated-TIG welded 316L(N) stainless steel

    NASA Astrophysics Data System (ADS)

    Sakthivel, T.; Vasudevan, M.; Laha, K.; Parameswaran, P.; Chandravathi, K. S.; Mathew, M. D.; Bhaduri, A. K.

    2011-06-01

    316L(N) stainless steel plates were joined using activated-tungsten inert gas (A-TIG) welding and conventional TIG welding process. Creep rupture behavior of 316L(N) base metal, and weld joints made by A-TIG and conventional TIG welding process were investigated at 923 K over a stress range of 160-280 MPa. Creep test results showed that the enhancement in creep rupture strength of weld joint fabricated by A-TIG welding process over conventional TIG welding process. Both the weld joints fractured in the weld metal. Microstructural observation showed lower δ-ferrite content, alignment of columnar grain with δ-ferrite along applied stress direction and less strength disparity between columnar and equiaxed grains of weld metal in A-TIG joint than in MP-TIG joint. These had been attributed to initiate less creep cavitation in weld metal of A-TIG joint leading to improvement in creep rupture strength.

  3. Improving endothelialization on 316L stainless steel through wettability controllable coating by sol-gel technology

    NASA Astrophysics Data System (ADS)

    Wang, Mingqi; Wang, Yao; Chen, Yijie; Gu, Hongchen

    2013-03-01

    Rapid endothelialization by surface coverage is considered as a way to increase blood compatibility of the vascular stent and reduce smooth muscle cell (SMC) mediated restenosis. Coatings on 316L stainless steels with different wettabilities and similar topographies were obtained through sol-gel process by regulating the proportions of tetraethoxysilane (TEOS) and methyltriethoxysilane (MTES). Adhesion and proliferation of vascular endothelial cells (EC) and SMC on these substrates have been evaluated by cell numbers, cell morphology, and expression of cytoskeletal protein. Results showed that EC and SMC responded differently to the coated surfaces. Enhanced endothelialization of bare 316L was found at the moderately hydrophilic coating (contact angle 45.3°) which exhibited effective inhibition of SMC and negligible influence on EC. These results are expected to lay foundation for the solution of the vascular restenosis which was mainly derived from the hyperplasia of SMC.

  4. Effect of Surface Treatment on the Surface Characteristics of AISI 316L Stainless Steel

    NASA Technical Reports Server (NTRS)

    Trigwell, Steve; Selvaduray, Guna

    2005-01-01

    The ability of 316L stainless steel to maintain biocompatibility, which is dependent upon the surface characteristics, is critical to its effectiveness as an implant material. The surfaces of mechanically polished (MP), electropolished (EP) and plasma treated 316L stainless steel coupons were characterized by X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES) for chemical composition, Atomic Force Microscopy for surface roughness, and contact angle measurements for critical surface tension. All surfaces had a Ni concentration that was significantly lower than the bulk concentration of -43%. The Cr content of the surface was increased significantly by electropolishing. The surface roughness was also improved significantly by electropolishing. Plasma treatment had the reverse effect - the surface Cr content was decreased. It was also found that the Cr and Fe in the surface exist in both the oxide and hydroxide states, with the ratios varying according to surface treatment.

  5. Re-weldability of neutron irradiated Type 304 and 316L stainless steels

    NASA Astrophysics Data System (ADS)

    Morishima, Y.; Koshiishi, M.; Kashiwakura, K.; Hashimoto, T.; Kawano, S.

    2004-08-01

    Weldability of irradiated stainless steel (SS) has been studied to develop the technical guideline regarding the repair-welding of reactor internals. Type 304 and 316L SSs were irradiated at ambient temperature in the US Advanced Test Reactor. The multi-pass bead-on-plate TIG (GTA) and YAG laser welding with heat input levels less than 1 MJ/m were performed on specimens containing helium up to 18 appm. In this paper, results of cross-sectional micrograph observations of the heat affected zone were considered in light of helium bubble properties. The tendency for weld crack formation of irradiated Type 316L SS was compared with that of irradiated Type 304 SS.

  6. Nanosized controlled surface pretreatment of biometallic alloy 316L stainless steel.

    PubMed

    Abdel-Fattah, Tarek M; Loftis, Derek; Mahapatro, Anil

    2011-12-01

    Stainless steel (AISI 316L) is a medical grade stainless steel alloy used extensively in medical devices and in the biomedical field. 316L stainless steel was successfully electropolished via an ecologically friendly and biocompatible ionic liquid (IL) medium based on Vitamin B4 (NB4) and resulting in nanosized surface roughness and topography. Voltammetry and chronoamperometry tests determined optimum polishing conditions for the stainless steel alloy while atomic force microscopy (AFM) and scanning electron microscopy (SEM) provided surface morphology comparisons to benchmark success of each electropolishing condition. Energy dispersive X-ray analysis (EDX) combined with SEM revealed significantly smoother surfaces for each alloy surface while indicating that the constituent metals comprising each alloy effectively electropolished at uniform rates. PMID:22416578

  7. In situ monitoring the pulse CO 2 laser interaction with 316-L stainless steel using acoustical signals and plasma analysis

    NASA Astrophysics Data System (ADS)

    Khosroshahi, M. E.; pour, F. Anoosheh; Hadavi, M.; Mahmoodi, M.

    2010-10-01

    In most laser material processing, material removal by different mechanisms is involved. Here, application of acoustic signals with thermoelastic (below threshold) and breakdown origin (above threshold) together with plasma plume analysis as a simple monitoring system of interaction process is suggested. In this research the interaction of pulse CO 2 laser with 200 ns duration and maximum energy of 1.3 J operating at 1 Hz with austenitic stainless steel (316-L) is reported. The results showed that the non-linear point of the curve can serve as a useful indicator of melting fluence threshold (in this case ≈830 J cm -2) with corresponding temperature calculated using plasma plume analysis. Higher acoustic amplitudes and larger plasma plume volume indicates more intense interaction. Also, analysis showed that a phase explosion process with material removal (ejecta) in the form of non-adiabatic (i.e., dt ≫ α-1) is at play after laser pulse is ended. Also, SEM photographs show different surface quality medication at different laser intensities, which indicates the importance of recoil momentum pressure and possibly electrons and ions densities in heat transfer. Finally, electrochemical test indicate an improved corrosion resistance for laser treated samples compared to untreated ones.

  8. Biocompatibility studies of low temperature nitrided and collagen-I coated AISI 316L austenitic stainless steel.

    PubMed

    Martinesi, M; Stio, M; Treves, C; Borgioli, F

    2013-06-01

    The biocompatibility of austenitic stainless steels can be improved by means of surface engineering techniques. In the present research it was investigated if low temperature nitrided AISI 316L austenitic stainless steel may be a suitable substrate for bioactive protein coating consisting of collagen-I. The biocompatibility of surface modified alloy was studied using as experimental model endothelial cells (human umbilical vein endothelial cells) in culture. Low temperature nitriding produces modified surface layers consisting mainly of S phase, the supersaturated interstitial solid solution of nitrogen in the austenite lattice, which allows to enhance surface microhardness and corrosion resistance in PBS solution. The nitriding treatment seems to promote the coating with collagen-I, without chemical coupling agents, in respect of the untreated alloy. For biocompatibility studies, proliferation, lactate dehydrogenase levels and secretion of two metalloproteinases (MMP-2 and MMP-9) were determined. Experimental results suggest that the collagen protection may be favourable for endothelial cell proliferation and for the control of MMP-2 release. PMID:23471501

  9. Influence of Sigma Phase on Pitting Resistance Depending on Solidification Mode in AISI316L Weld Metal

    NASA Astrophysics Data System (ADS)

    Jang, A. Y.; Lee, H. W.

    2012-06-01

    The pitting corrosion resistances were investigated in the AISI 316L stainless steel weld metals with respect to the sigma phase precipitation in a 0.1 M NaCl solution. The modified flux-cored arc welding filler wires were fabricated at various chromium and nickel equivalent ratios using the flux-cored arc welding process. As the Cr/Ni equivalent ratio increased, the precipitated σ phase content increased in the temperature range of 923 K to 1123 K (650 °C to 850 °C), and the specimen that was aged at 1123 K (850 °C) precipitated the σ phase rapidly. The hardness increased with increasing sigma contents. During the potentiodynamic anodic polarization test, the specimens that were aged at 923 K to 1123 K (650 °C to 850 °C) exhibited lower pitting potentials than the as-weld metal. Additionally, the specimens that were aged for longer times exhibited lower pitting potentials. The pits occurred preferentially in the ductility dip cracking in specimen 1, whereas intergranular pits occurred in the sigma phase regions along the vermicular ferrite and acicular ferrite grain boundaries in specimens 2 and 3.

  10. Cultures and co-cultures of human blood mononuclear cells and endothelial cells for the biocompatibility assessment of surface modified AISI 316L austenitic stainless steel.

    PubMed

    Stio, Maria; Martinesi, Maria; Treves, Cristina; Borgioli, Francesca

    2016-12-01

    Samples of AISI 316L austenitic stainless steel were subjected either to grinding and polishing procedure, or to grinding and then low temperature glow-discharge nitriding treatment, or to grinding, nitriding and subsequently coating with collagen-I. Nitrided samples, even if only ground, show a higher corrosion resistance in PBS solution, in comparison with ground and polished AISI 316L. Biocompatibility was evaluated in vitro by incubating the samples with either peripheral blood mononuclear cells (PBMC) or human umbilical vein endothelial cells (HUVEC), tested separately or in co-culture. HUVEC-PBMC co-culture and co-incubation of HUVEC with PBMC culture medium, after the previous incubation of PBMC with metallic samples, allowed to determine whether the incubation of PBMC with the different samples might affect HUVEC behaviour. Many biological parameters were considered: cell proliferation, release of cytokines, matrix metalloproteinases (MMPs) and sICAM-1, gelatinolytic activity of MMPs, and ICAM-1 protein expression. Nitriding treatment, with or without collagen coating of the samples, is able to ameliorate some of the biological parameters taken into account. The obtained results point out that biocompatibility may be successfully tested in vitro, using cultures of normal human cells, as blood and endothelial cells, but more than one cell line should be used, separately or in co-culture, and different parameters should be determined, in particular those correlated with inflammatory phenomena. PMID:27612806

  11. Electrochemical behavior of nanocrystalline Ta/TaN multilayer on 316L stainless steel: Novel bipolar plates for proton exchange membrane fuel-cells

    NASA Astrophysics Data System (ADS)

    Alishahi, M.; Mahboubi, F.; Mousavi Khoie, S. M.; Aparicio, M.; Hübner, R.; Soldera, F.; Gago, R.

    2016-08-01

    Insufficient corrosion resistance and surface conductivity are two main issues that plague large-scale application of stainless steel (SS) bipolar plates in proton exchange membrane fuel cells (PEMFCs). This study explores the use of nanocrystalline Ta/TaN multilayer coatings to improve the electrical and electrochemical performance of polished 316L SS bipolar plates. The multilayer coatings have been deposited by (reactive) magnetron sputtering and characterized by X-ray diffraction, field-emission scanning electron microscopy and transmission electron microscopy. The electrochemical behavior of bare and coated substrates has been evaluated in simulated PEMFC working environments by potentiodynamic and potentiostatic polarization tests at ambient temperature and 80 °C. The results show that the Ta/TaN multilayer coating increases the polarization resistance of 316L SS by about 30 and 104 times at ambient and elevated temperatures, respectively. The interfacial contact resistance (ICR) shows a low value of 12 mΩ × cm2 before the potentiostatic test. This ICR is significantly lower than for the bare substrate and remains mostly unchanged after potentiostatic polarization for 14 h. In addition, the high contact angle (92°) with water for coated substrates indicates a hydrophobic character, which can improve the water management within the cell in PEMFC stacks.

  12. Investigation into the joining of MoSi{sub 2} to 316L stainless steel

    SciTech Connect

    Vaidya, R.U.; Bartlett, A.H.; Conzone, S.D.; Butt, D.P.

    1996-10-01

    Partial transient liquid phase joining and low temperature brazing were applied in joining MoSi{sub 2} to 316L ss. Exploratory studies were carried out on various interlayer materials. Mechanical, physical, and chemical compatibilities between various interlayers, brazing material, and substrate materials were investigated. Effect of thermal expansion mismatch between various components of the joint on the overall joint integrity was also studied. Preliminary findings are outlined.

  13. Irradiation testing of 316L(N)-IG austenitic stainless steel for ITER

    NASA Astrophysics Data System (ADS)

    van Osch, E. V.; Horsten, M. G.; de Vries, M. I.

    1998-10-01

    In the frame work of the European Fusion Technology Programme and the International Thermonuclear Experimental Reactor (ITER), ECN is investigating the irradiation behaviour of the structural materials for ITER. The main structural material for ITER is austenitic stainless steel Type 316L(N)-IG. The operating temperatures of (parts of) the components are envisaged to range between 350 and 700 K. A significant part of the dose-temperature domain of irradiation conditions relevant for ITER has already been explored, there is, however, very little data at about 600 K. Available data tend to indicate a maximum in the degradation of the mechanical properties after irradiation at this temperature, e.g. a minimum in ductility and a maximum of hardening. Therefore an irradiation program for plate material 316L(N)-IG, its Electron Beam (EB) weld and Tungsten Inert Gas (TIG) weld metal, and also including Hot Isostatically Pressed (HIP) 316L(N) powder and solid-solid joints, was set up in 1995. Irradiations have been carried out in the High Flux Reactor (HFR) in Petten at a temperature of 600 K, at dose levels from 1 to 10 dpa. The paper presents the currently available post-irradiation test results. Next to tensile and fracture toughness data on plate, EB and TIG welds, first results of powder HIP material are included.

  14. Long Term Corrosion/Degradation Test Six Year Results

    SciTech Connect

    M. K. Adler Flitton; C. W. Bishop; M. E. Delwiche; T. S. Yoder

    2004-09-01

    The Subsurface Disposal Area (SDA) of the Radioactive Waste Management Complex (RWMC) located at the Idaho National Engineering and Environmental Laboratory (INEEL) contains neutron-activated metals from non-fuel, nuclear reactor core components. The Long-Term Corrosion/Degradation (LTCD) Test is designed to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements to the environment. The test is using two proven, industry-standard methods—direct corrosion testing using metal coupons, and monitored corrosion testing using electrical/resistance probes—to determine corrosion rates for various metal alloys generally representing the metals of interest buried at the SDA, including Type 304L stainless steel, Type 316L stainless steel, Inconel 718, Beryllium S200F, Aluminum 6061, Zircaloy-4, low-carbon steel, and Ferralium 255. In the direct testing, metal coupons are retrieved for corrosion evaluation after having been buried in SDA backfill soil and exposed to natural SDA environmental conditions for times ranging from one year to as many as 32 years, depending on research needs and funding availability. In the monitored testing, electrical/resistance probes buried in SDA backfill soil will provide corrosion data for the duration of the test or until the probes fail. This report provides an update describing the current status of the test and documents results to date. Data from the one-year and three-year results are also included, for comparison and evaluation of trends. In the six-year results, most metals being tested showed extremely low measurable rates of general corrosion. For Type 304L stainless steel, Type 316L stainless steel, Inconel 718, and Ferralium 255, corrosion rates fell in the range of “no reportable” to 0.0002 mils per year (MPY). Corrosion rates for Zircaloy-4 ranged from no measurable corrosion to 0.0001 MPY. These rates are two orders of magnitude lower than those specified in

  15. Use of sputter-deposited 316L stainless steel ultrathin films for microbial influenced corrosion studies

    SciTech Connect

    Suci, P.A.; Geesey, G.G.; Pedraza, A.J.; Godbole, M.J.

    1993-12-31

    Ultra thin films (12nm) were sputter deposited onto cylindrical germanium internal reflection elements pre-coated with a thin (2 nm) layer of Cr{sub 2}O{sub 3}. Two crystals were inserted into Circle cell flow-through chambers and mounted on the optical bench of an Fourier Transform Infrared (FT-IR) spectrometer. One chamber was maintained as a sterile control while the other was sequentially inoculated with four bacterial species: Psudomonas aeruginosa, Bacillus subtillis, Hafnia alvei, and Desulfovibrio gigas, in that order. The water absorption band (1640cm{sup -4}) was monitored and used to follow that deterioration of the ultra thin films. In this respect, the sterile control and inoculated films exhibited only slight differences during the 1000h course of the experiment. Assay of the visible biofilm that has accumulated on the surface of the inoculated crystal after 1000h revealed that the film incorporated viable cells from all four strains.

  16. Investigation on 316L/W functionally graded materials fabricated by mechanical alloying and spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Tan, Chao; Wang, Guoyu; Ji, Lina; Tong, Yangang; Duan, Xuan-Ming

    2016-02-01

    316L-W (Tungsten) composite materials were fabricated by spark plasma sintering (SPS) of mechanically alloyed 316L-W powders for the development of functionally graded materials (FGMs). The effect of milling parameters on the morphology of the blended 316L/W powders and its subsequent effect on the transition between 316L and W particles during the SPS process were investigated. Samples were characterized by SEM, EDS and XRD analyses. The results so obtained show that with the increase of milling time, the mechanically activated W powder particles become thinner and smoother, with some broken fragments aggregated or inserted in the severely deformed 316L particles. A further SPS process under the conditions of 1050 °C × 45.5 MPa × 5 min leads to the densification of the powder compact and the formation of a distinguishable gray belt surrounding the retained W particles. Such a belt, which has a width of about 2-8 μm depending on different milling parameters and mainly contains Fe7W6, Fe3W3C and Fe2W phases, is bound to be a transitional region between the retained W particles and the 316L matrix. This favorable behavior with regards to the formation of a transitional belt, is accompanied by a substantial increase in the hardness values of the composite.

  17. Mobile evaporator corrosion test results

    SciTech Connect

    Rozeveld, A.; Chamberlain, D.B.

    1997-05-01

    Laboratory corrosion tests were conducted on eight candidates to select a durable and cost-effective alloy for use in mobile evaporators to process radioactive waste solutions. Based on an extensive literature survey of corrosion data, three stainless steel alloys (304L, 316L, AL-6XN), four nickel-based alloys (825, 625, 690, G-30), and titanium were selected for testing. The corrosion tests included vapor phase, liquid junction (interface), liquid immersion, and crevice corrosion tests on plain and welded samples of candidate materials. Tests were conducted at 80{degrees}C for 45 days in two different test solutions: a nitric acid solution. to simulate evaporator conditions during the processing of the cesium ion-exchange eluant and a highly alkaline sodium hydroxide solution to simulate the composition of Tank 241-AW-101 during evaporation. All of the alloys exhibited excellent corrosion resistance in the alkaline test solution. Corrosion rates were very low and localized corrosion was not observed. Results from the nitric acid tests showed that only 316L stainless steel did not meet our performance criteria. The 316L welded interface and crevice specimens had rates of 22.2 mpy and 21.8 mpy, respectively, which exceeds the maximum corrosion rate of 20 mpy. The other welded samples had about the same corrosion resistance as the plain samples. None of the welded samples showed preferential weld or heat-affected zone (HAZ) attack. Vapor corrosion was negligible for all alloys. All of the alloys except 316L exhibited either {open_quotes}satisfactory{close_quotes} (2-20 mpy) or {open_quotes}excellent{close_quotes} (<2 mpy) corrosion resistance as defined by National Association of Corrosion Engineers. However, many of the alloys experienced intergranular corrosion in the nitric acid test solution, which could indicate a susceptibility to stress corrosion cracking (SCC) in this environment.

  18. Development of corrosion-resistant improved Al-doped austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Kondo, Keietsu; Miwa, Yukio; Okubo, Nariaki; Kaji, Yoshiyuki; Tsukada, Takashi

    2011-10-01

    Aluminum-doped type 316L SS (316L/Al) has been developed for the purpose of suppressing the degradation of corrosion resistance induced by irradiation in austenitic stainless steels (SSs). The electrochemical corrosion properties of this material were estimated after Ni-ion irradiation at a temperature range from 330 °C to 550 °C. When irradiated at 550 °C up to 12 dpa, 316L/Al showed high corrosion resistance in the vicinity of grain boundaries (GBs) and in grains, while severe GB etching and local corrosion in grains were observed in irradiated 316L and 316 SS. It is supposed that aluminum enrichment was enhanced by high-temperature irradiation at GBs and in grains, to compensate for lost corrosion resistance induced by chromium depletion.

  19. Activated Corrosion Product Analysis. Analytical Approach.

    SciTech Connect

    Golubov, Stanislav I; Busby, Jeremy T; Stoller, Roger E

    2010-01-01

    The presence of activated corrosion products (ACPs) in a water cooling system is a key factor in the licensing of ITER and affects nuclear classification, which governs design and operation. The objective of this study is to develop a method to accurately estimate radionuclide concentrations during ITER operation in support of nuclear classification. A brief overview of the PACTITER numerical code, which is currently used for ACP estimation, is presented. An alternative analytical approach for calculation of ACPs, which can also be used for validation of existing numerical codes, including PACTITER, has been proposed. A continuity equation describing the kinetics of accumulation of radioactive isotopes in a water cooling system in the form of a closed ring has been formulated, taking into account the following processes: production of radioactive elements and their decay, filtration, and ACP accumulation in filter system. Additional work is needed to more accurately assess the ACP inventory in the cooling water system, including more accurate simulation of the Tokamak cooling water system (TCWS) operating cycle and consideration of material corrosion, release, and deposition rates.

  20. Study of stirred layers on 316L steel created by friction stir processing

    NASA Astrophysics Data System (ADS)

    Langlade, C.; Roman, A.; Schlegel, D.; Gete, E.; Folea, M.

    2014-08-01

    Nanostructured materials are known to exhibit attractive properties, especially in the mechanical field where high hardness is of great interest. The friction stir process (FSP) is a recent surface engineering technique derived from the friction stir welding method (FSW). In this study, the FSP of an 316L austenitic stainless steel has been evaluated. The treated layers have been characterized in terms of hardness and microstructure and these results have been related to the FSP operational parameters. The process has been analysed using a Response Surface Method (RSM) to enable the stirred layer thickness prediction.

  1. Diffusion bonding of Ti coated Zircaloy-4 and 316-L stainless steel

    SciTech Connect

    Akhter, J.I. Ahmad, M.; Ali, G.

    2009-03-15

    Diffusion bonding of Zircaloy-4 and Type 316-L stainless steel was carried out by coating the joining surfaces with Ti to minimize the interlayer effect. Bonding heat treatments were carried out in vacuum at 1000 deg. C for 4 h and 1050 deg. C for 1 h. The microstructure of the diffusion zone was investigated by scanning electron microscopy and the phases in the diffusion zone were analyzed by energy dispersive spectroscopy. It is observed that Ti coating at the interface produced a dendritic structure in the diffusion zone formed in the Zircaloy-4. The concentration of the dendrites increases with an increase in bonding temperature.

  2. Fine structure analysis of biocompatible ceramic materials based hydroxyapatite and metallic biomaterials 316L

    NASA Astrophysics Data System (ADS)

    Anghelina, F. V.; Ungureanu, D. N.; Bratu, V.; Popescu, I. N.; Rusanescu, C. O.

    2013-11-01

    The aim of this paper was to obtain and characterize (surface morphology and fine structure) two types of materials: Ca10(PO4)6(OH)2 hydroxyapatite powder (HAp) as biocompatible ceramic materials and AISI 316L austenitic stainless steels as metallic biomaterials, which are the components of the metal-ceramic composites used for medical implants in reconstructive surgery and prosthetic treatment. The HAp was synthesized by coprecipitation method, heat treated at 200 °C, 800 °C and 1200 °C for 4 h, analyzed by X-ray diffraction (XRD) and scanning electron microscope (SEM). The stainless steel 316L type was made by casting, annealing and machined with a low speed (100 mm/s) in order to obtain a smooth surface and after that has been studied from residual stresses point of view in three polishing regimes conditions: at low speed polishing (150 rpm), at high speed polishing (1500 rpm) and high speed-vibration contact polishing (1500 rpm) using wide angle X-ray diffractions (WAXD). The chemical compositions of AISI 316 steel samples were measured using a Foundry Master Spectrometer equipped with CCD detector for spectral lines and the sparking spots of AISI 316L samples were analyzed using SEM. By XRD the phases of HAp powders have been identified and also the degree of crystallinity and average size of crystallites, and with SEM, we studied the morphology of the HAp. It has been found from XRD analysis that we obtained HAp with a high degree of crystallinity at 800 °C and 1200 °C, no presence of impurity and from SEM analysis we noticed the influence of heat treatment on the ceramic particles morphology. From the study of residual stress profiles of 316L samples were observed that it differs substantially for different machining regimes and from the SEM analysis of sparking spots we revealed the rough surfaces of stainless steel rods necessary for a better adhesion of HAp on it.

  3. ALKALINITY, PH, AND COPPER CORROSION BY-PRODUCT RELEASE

    EPA Science Inventory

    Contrary to expectations, higher bicarbonate concentrations exacerbate copper corrosion rates and by-product release. In fact, as illustrated by monitoring experiences of large utilities and by laboratory data, the concentration of copper corrosion by-products in drinking water i...

  4. Mechanical and physical behavior of newly developed functionally graded materials and composites of stainless steel 316L with calcium silicate and hydroxyapatite.

    PubMed

    Ataollahi Oshkour, Azim; Pramanik, Sumit; Mehrali, Mehdi; Yau, Yat Huang; Tarlochan, Faris; Abu Osman, Noor Azuan

    2015-09-01

    This study aimed to investigate the structural, physical and mechanical behavior of composites and functionally graded materials (FGMs) made of stainless steel (SS-316L)/hydroxyapatite (HA) and SS-316L/calcium silicate (CS) employing powder metallurgical solid state sintering. The structural analysis using X-ray diffraction showed that the sintering at high temperature led to the reaction between compounds of the SS-316L and HA, while SS-316L and CS remained intact during the sintering process in composites of SS-316L/CS. A dimensional expansion was found in the composites made of 40 and 50 wt% HA. The minimum shrinkage was emerged in 50 wt% CS composite, while the maximum shrinkage was revealed in samples with pure SS-316L, HA and CS. Compressive mechanical properties of SS-316L/HA decreased sharply with increasing of HA content up to 20 wt% and gradually with CS content up to 50 wt% for SS-316L/CS composites. The mechanical properties of the FGM of SS-316L/HA dropped with increase in temperature, while it was improved for the FGM of SS-316L/CS with temperature enhancement. It has been found that the FGMs emerged a better compressive mechanical properties compared to both the composite systems. Therefore, the SS-316L/CS composites and their FGMs have superior compressive mechanical properties to the SS-316L/HA composites and their FGMs and also the newly developed FGMs of SS-316L/CS with improved mechanical and enhanced gradation in physical and structural properties can potentially be utilized in the components with load-bearing application. PMID:26072197

  5. Corrosion and Microstructure Correlation in Molten LiCl-KCl Medium

    NASA Astrophysics Data System (ADS)

    Ravi Shankar, A.; Mathiya, S.; Thyagarajan, K.; Kamachi Mudali, U.

    2010-07-01

    Pyrochemical reprocessing in molten chloride salt medium has been considered as one of the best options for the reprocessing of spent metallic fuels of future fast breeder reactors. The unit operations such as salt preparation, electrorefining, and cathode processing involve the presence of molten LiCl-KCl eutectic salt from 673 to 1373 K (400 to 1100 °C). The present work discusses the corrosion behavior of electroformed nickel (EF Ni) without and with nickel-tungsten (Ni-W) coating, 316L SS, and INCONEL 625 alloy in molten LiCl-KCl eutectic salt at 673 K, 773 K, and 873 K (400 °C, 500 °C, and 600 °C) in the presence of air. The weight percent loss of the exposed samples was determined by the weight loss method and surface morphology of the salt exposed, and product layers were examined by scanning electron microscopy (SEM). X-ray diffraction (XRD) and energy-dispersive X-ray (EDX) analysis were also carried out on the exposed and corrosion product layers to understand the phases present and the corrosion mechanism involved. The results of the present study indicated that INCONEL 625 alloy showed superior corrosion resistance compared to electroformed nickel (EF Ni), EF Ni with nickel-tungsten (Ni-W) coating (EF Ni-W), and 316L SS. The EF Ni with Ni-W coating exhibits better corrosion resistance than EF Ni without tungsten coating. Based on the surface morphology, XRD, and EDX analysis of corrosion product layers, the mechanism of corrosion of INCONEL 625 and 316L involves formation of chromium-rich compound at the surface and subsequent spallation. For the EF Ni, the porous thick NiO corrosion product allows the penetration of salt, thus accelerating the corrosion. Improved corrosion resistance of EF Ni-W was attributed to the W-rich NiO layer, while for INCONEL 625, the adherent and protective NiO layer improved the corrosion resistance. The article highlights the results of the present investigation.

  6. Influence of Prior Deformation on the Sensitization Kinetics of Nitrogen Alloyed 316L Stainless Steels

    NASA Astrophysics Data System (ADS)

    Mannepalli, Srinivas; Gupta, Ram Kishor; Kumar, A. Vinod; Parvathavarthini, N.; Mudali, U. Kamachi

    2015-05-01

    This paper presents the influence of prior deformation on the sensitization kinetics of nitrogen-alloyed 316L stainless steels. Systematic investigations were carried out for two varieties of 316L SS containing (i) 0.025% C and 0.14% N; (ii) 0.033% C and 0.11% N. Using ASTM standard A262 Practice A and E tests, time-temperature-sensitization diagrams were constructed for as-received as well as 5-25% cold-worked materials. Using these TTS diagrams, critical cooling rates (CCR) above which there is no risk of sensitization were calculated. TTS diagrams established for these two stainless steels will be useful for avoiding time-temperature combinations that may result in sensitization and susceptibility to IGC. These CCR obtained can be used to optimize heating rates/cooling rates to be followed which will not lead to sensitization during solution annealing, stress-relieving, and dimensional stabilization of critical components for fast breeder reactors.

  7. Fabrication of antibacterial and hydrophilic electroless Ni-B coating on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Bülbül, Ferhat; Bülbül, Leman Elif

    2016-01-01

    Biomaterial-associated bacterial infection is one of the most common complications with medical vehicles and implants made of stainless steel. A surface coating treatment like electroless Ni-B deposition, a new candidate to be used in a broad range of engineering applications owing to many advantages such as low cost, thickness uniformity, good wear resistance, may improve the antibacterial activity and physical properties of biomedical devices made of stainless steel. In this study, the antibacterial property of the electroless Ni-B film coated on AISI 316L (UNS S31603) stainless steel is basically investigated. Inhibition halo diameter measurement after incubation at 37 °C and 24 h demonstrates the existence of antimicrobial activity of the electroless Ni-B coating deposited on 316L stainless steel over the Escherichia coli test bacteria. The results of X-ray diffraction, scanning electron microscopy, atomic force microscopy and microhardness measurement studies confirms that the coating deposited on the substrate has an uniform amorphous and a harder structure. Besides, the wettability property of the uncoated substrate and the coating was measured as the contact angle of water. The water contact angle reduced about from 97.7 to 69.25°.

  8. Improvement in cavitation erosion resistance of AISI 316L stainless steel by friction stir processing

    NASA Astrophysics Data System (ADS)

    Hajian, M.; Abdollah-zadeh, A.; Rezaei-Nejad, S. S.; Assadi, H.; Hadavi, S. M. M.; Chung, K.; Shokouhimehr, M.

    2014-07-01

    Commercial AISI 316L plates with the initial grain size of 14.8 μm were friction stir processed (FSP) with different processing parameters, resulting in two fine-grained microstructures with the grain sizes of 4.6 and 1.7 μm. The cavitation erosion behavior, before and after FSP, was evaluated in terms of incubation time, cumulative mass loss and mean depth of erosion. A separate cavitation erosion test was performed on the transverse cross section of a FSP sample to reveal the effect of grain structure. It was observed that FSP samples, depending on their grain size, are at least 3-6 times more resistant than the base material against cavitation erosion. The improvement in cavitation erosion resistance is attributed to smaller grain structure, lower fraction of twin boundaries, and favorable crystallographic orientation of grains in FSP samples. The finer the grain size, the more cavitation erosion resistance was achieved. Moreover, the microstructures of eroded surfaces were studied using a scanning electron microscope equipped with EBSD, and an atomic force microscope. The mechanisms controlling the cavitation erosion damage in friction stir processed AISI 316L are also discussed.

  9. Stability of passivated 316L stainless steel oxide films for cardiovascular stents.

    PubMed

    Shih, Chun-Che; Shih, Chun-Ming; Chou, Kuang-Yi; Lin, Shing-Jong; Su, Yea-Yang

    2007-03-15

    Passivated 316L stainless steel is used extensively in cardiovascular stents. The degree of chloride ion attack might increase as the oxide film on the implant degrades from exposure to physiological fluid. Stability of 316L stainless steel stent is a function of the concentration of hydrated and hydrolyated oxide concentration inside the passivated film. A high concentration of hydrated and hydrolyated oxide inside the passivated oxide film is required to maintain the integrity of the passivated oxide film, reduce the chance of chloride ion attack, and prevent any possible leaching of positively charged ions into the surrounding tissue that accelerate the inflammatory process. Leaching of metallic ions from corroded implant surface into surrounding tissue was confirmed by the X-ray mapping technique. The degree of thrombi weight percentage [W(ao): (2.1 +/- 0.9)%; W(ep): (12.5 +/- 4.9)%, p < 0.01] between the amorphous oxide (AO) and the electropolishing (EP) treatment groups was statistically significant in ex-vivo extracorporeal thrombosis experiment of mongrel dog. The thickness of neointima (T(ao): 100 +/- 20 microm; T(ep): 500 +/- 150 microm, p < 0.01) and the area ratio of intimal response at 4 weeks (AR(ao): 0.62 +/- 0.22; AR(ep): 1.15 +/- 0.42, p < 0.001) on the implanted iliac stents of New Zealand rabbit could be a function of the oxide properties. PMID:17072844

  10. TEM study of the nucleation of bubbles induced by He implantation in 316L industrial austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Jublot-Leclerc, S.; Lescoat, M.-L.; Fortuna, F.; Legras, L.; Li, X.; Gentils, A.

    2015-11-01

    10 keV He ions were implanted in-situ in a TEM into thin foils of 316L industrial austenitic stainless steel at temperatures ranging from 200 to 550 °C. As a result, overpressurized nanometric bubbles are created with density and size depending strongly on both the temperature and fluence of implantation. An investigation on their nucleation and growth is reported through a rigorous statistical analysis whose procedure, including the consideration of free surface effects, is detailed. In the parameter range considered, the results show that an increase of fluence promotes both the nucleation and growth of the bubbles whilst an increase of temperature enhances the growth of the bubbles at the expense of their nucleation. The confrontation of resulting activation energies with existing models for bubble nucleation enables the identification of the underlying mechanisms. In spite of slight differences resulting from different conditions of implantation among which the He concentration, He production rate and He/dpa ratio, it appears that the dominating mechanisms are the same as those obtained in metals in previous studies, which, in addition to corroborating literature results, shows the suitability of in-situ TEM experiments to simulate the production of helium in nuclear materials.

  11. Evaluation of steel corrosion products in tropical climates

    SciTech Connect

    Rincon, A.; Rincon, O.T. de; Haces, C.; Furet, N.R.; Corvo, F.

    1997-11-01

    Phase variations occurring in corrosion products obtained in steels exposed to different zones of tropical climate in Cuba and Venezuela were determined to establish their relationship to corrosion phenomena. Steel corrosion products were obtained at four test stations in both countries with marine, industrial, and rural characteristics. Phase composition was determined using x-ray diffraction (XRD), infrared (IR) spectroscopy, and Moessbauer spectroscopy. In the rural climate of both countries, the predominant phase was lepidocrocite ({gamma}-FeOOH), which was in agreement with reported corrosion rates. In the marine environments, corrosion products varied in composition. In Adicora, Venezuela, akaganeite ({beta}-FeOOH) was found, but in Cuba, this phase was nonexistent. Results were discussed in light of the contamination present and meteorological parameters recorded in the test zones.

  12. Microstructural Development and Technical Challenges in Laser Additive Manufacturing: Case Study with a 316L Industrial Part

    NASA Astrophysics Data System (ADS)

    Marya, Manuel; Singh, Virendra; Marya, Surendar; Hascoet, Jean Yves

    2015-08-01

    Additive manufacturing (AM) brings disruptive changes to the ways parts, and products are designed, fabricated, tested, qualified, inspected, marketed, and sold. These changes introduce novel technical challenges and concerns arising from the maturity and diversity of today's AM processes, feedstock materials, and process parameter interactions. AM bears a resemblance with laser and electron beam welding in the so-called conduction mode, which involves a multitude of dynamic physical events between the projected feedstock and a moving heat source that eventually influence AM part properties. For this paper, an air vent was selected for its thin-walled, hollow, and variable cross section, and limited size. The studied air vents, randomly selected from a qualification batch, were fabricated out of 316L stainless steel using a 4 kW fiber laser powder-fed AM system, referred to as construction laser additive direct (CLAD). These were systematically characterized by microhardness indentation, visual examination, optical and scanning electron microscopy, and electron-back-scattering diffraction in order to determine AM part suitability for service and also broadly discuss metallurgical phenomena. The paper then briefly expands the discussion to include additional engineering alloys and further analyze relationships between AM process parameters and AM part properties, consistently utilizing past experience with the same powder-fed CLAD 3D printer, the well-established science and technology of welding and joining, and recent publications on additive manufacturing.

  13. Tensile properties of explosively formed 316L(N)-IG stainless steel with and without an electron beam weld

    NASA Astrophysics Data System (ADS)

    Hegeman, J. B. J.; Luzginova, N. V.; Jong, M.; Groeneveld, H. D.; Borsboom, A.; Stuivinga, M. E. C.; van der Laan, J. G.

    2011-10-01

    The mechanical properties of two explosively formed saddle shaped 60 mm thick plates of 316L(N)-IG steel with and without an electron beam weld have been investigated. Two different conditions have been characterized: (1) Reference condition and (2) ITER relevant condition. The reference material exhibits consistent results for both plates, mechanical properties of reference material are similar to the properties previously observed for 316L(N)-IG steels. No significant difference in mechanical properties and microstructure between different positions in the 60 mm plate is observed. Tensile properties for ITER relevant materials are found to comply both with the RCC-MR code qualified data for 316L(N) steel used for the structural design and with ITER Materials Properties Handbook. As expected total elongation and uniform elongation for weld material are lower than the average curves obtained for the base material.

  14. Effect of Post-Weld Heat Treatment on Mechanical and Electrochemical Properties of Gas Metal Arc-Welded 316L (X2CrNiMo 17-13-2) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Muhammad, F.; Ahmad, A.; Farooq, A.; Haider, W.

    2016-08-01

    In the present research work, corrosion behavior of post-weld heat-treated (PWHT) AISI 316L (X2CrNiMo 17-13-2) specimens joined by gas metal arc welding is compared with as-welded samples by using potentiodynamic polarization technique. Welded samples were PWHT at 1323 K for 480 s and quenched. Mechanical properties, corrosion behavior and microstructures of as-welded and PWHT specimens were investigated. Microstructural studies have shown grain size refinement after PWHT. Ultimate tensile strength and yield strength were found maximum for PWHT samples. Bend test have shown that PWHT imparted ductility in welded sample. Fractographic analysis has evidenced ductile behavior for samples. Potentiodynamic polarization test was carried out in a solution composed of 1 M H2SO4 and 1 N NaCl. Corrosion rate of weld region was 127.6 mpy, but after PWHT, it was decreased to 13.12 mpy.

  15. Creep of 304 LN and 316 L stainless steels at cryogenic temperatures

    SciTech Connect

    Roth, L.D.; Manhardt, A.E.; Dalder, E.N.C.; Kershaw, R.P. Jr.

    1985-08-07

    Creep behavior of Type 304 LN plate and 316 L shielded-metal-arc (SMA)-deposited stainless weld metal was investigated at 4/sup 0/K. Testing was performed at constant load in a creep machine with a cryostat designed for long-term stability. Both transient and steady-state creep were observed during tests lasting over 2000 hours. Steady-state creep rates were much greater than expected from extrapolations of 300-K creep data. Creep rates on the order of 10/sup -10/ s/sup -1/ were observed at stresses around the yield stress for both materials. The stress exponent under these conditions if approx.2.3. Possible creep mechanisms at this temperature and the impact of these results on the design of engineering structures for long-term structural stability at cryogenic temperatures are discussed.

  16. Dissolution of a 316L stainless steel vessel by a pool of molten aluminum

    SciTech Connect

    Tutu, N.K.; Finfrock, C.C.; Lara, J.D.; Schwarz, C.E.; Greene, G.A.

    1993-01-01

    Two experiments to study the dissolution of a torospherical stainless steel vessel by an isothermal pool of molten aluminum have been performed. The test vessels consisted of 24 inch diameter 316L stainless steel ``ASME Flanged and Dished Heads.`` The nominal values of the average melt temperatures for the two tests were: 977{degree}C and 1007{degree}C. The measurements of the dissolution depth as a function of the position along the vessel surface showed the dissolution to be spatially highly non-uniform. Large variations in the dissolution depth with respect to the azimuthal coordinate were also observed. The maximum value of the measured time averaged dissolution rate was found to be 5.05 mm/hr, and this occurred near the edge of the molten pool. The concentration measurements indicated that the molten pool was highly stratified with respect to the concentration of stainless steel in the melt (molten aluminum-stainless steel solution).

  17. Fatigue properties of a biomedical 316L steel processed by surface mechanical attrition

    NASA Astrophysics Data System (ADS)

    Sun, Z.; Chemkhi, M.; Kanoute, P.; Retraint, D.

    2014-08-01

    This work deals with the influence of surface mechanical attrition treatment (SMAT) on fatigue properties of a medical grade 316L stainless steel. Metallurgical parameters governed by SMAT such as micro-hardness and nanocrystalline layer are characterized using different techniques. Low cycle fatigue tests are performed to investigate the fatigue properties of untreated and SMAT-processed samples. The results show that the stress amplitude of SMAT- processed samples with two different treatment intensities is significantly enhanced compared to untreated samples, while the fatigue strength represented by the number of cycles to failure is not improved in the investigated strain range. The enhancement in the stress amplitude of treated samples can be attributed to the influence of the SMAT affected layer.

  18. Relative Defect Density Measurements of Laser Shock Peened 316L Stainless Steel Using Positron Annihilation Spectroscopy

    SciTech Connect

    Marcus A. Gagliardi; Bulent H. Sencer; A. W. Hunt; Stuart A. Maloy; George T. Gray III

    2011-12-01

    The surface of an annealed 316L stainless steel coupon was laser shock peened and Vickers hardness measurements were subsequently taken of its surface. This Vickers hardness data was compared with measurements taken using the technique of positron annihilation Doppler broadening spectroscopy. When compared, a correlation was found between the Vickers hardness data measurements and those made using Doppler broadening spectroscopy. Although materials with a high defect density can cause the S-parameter measurements to saturate, variations in the Sparameter measurements suggest that through further research the Doppler broadening technique could be used as a viable alternative to measuring a material's hardness. In turn, this technique, could be useful in industrial settings where surface hardness and surface defects are used to predict lifetime of components.

  19. Cytocompatibility and mechanical properties of novel porous 316 L stainless steel.

    PubMed

    Kato, Komei; Yamamoto, Akiko; Ochiai, Shojiro; Wada, Masahiro; Daigo, Yuzo; Kita, Koichi; Omori, Kenichi

    2013-07-01

    Novel 316 L stainless steel (SS) foam with 85% porosity and an open pore diameter of 70-440 μm was developed for hard tissue application. The foam sheet with a 200-μm diameter had superior cell proliferation and penetration as identified through in vitro experiments. Calcification of human osteosarcoma cells in the SS foam was observed. Multi-layered foam preparation is a potential alternative technique that satisfies multi-functional requirements such as cell penetration and binding strength to the solid metal. In tensile tests, Young's modulus and the strength of the SS foam were 4.0 GPa and 11.2 MPa respectively, which is comparable with human cancellous bone. PMID:23623090

  20. Anticoagulant surface of 316 L stainless steel modified by surface-initiated atom transfer radical polymerization.

    PubMed

    Guo, Weihua; Zhu, Jian; Cheng, Zhenping; Zhang, Zhengbiao; Zhu, Xiulin

    2011-05-01

    Polished 316 L stainless steel (SS) was first treated with air plasma to enhance surface hydrophilicity and was subsequently allowed to react with 2-(4-chlorosulfonylphenyl)ethyltrimethoxysilane to introduce an atom transfer radical polymerization (ATRP) initiator. Accordingly, the surface-initiated atom transfer radical polymerization of polyethylene glycol methacrylate (PEGMA) was carried out on the surface of the modified SS. The grafting progress was monitored by water contact angle measurements, X-ray photoelectron spectroscopy and atomic force microscopy. The polymer thickness as a function different polymerization times was characterized using a step profiler. The anticoagulative properties of the PEGMA modified SS surface were investigated. The results showed enhanced anticoagulative to acid-citrate-dextrose (ACD) blood after grafting PEGMA on the SS surface. PMID:21528878

  1. Explosive bonding of 316L to C18150 CuCrZr alloy for ITER applications.

    SciTech Connect

    Puskar, Joseph David; Butler, Don J.; Goods, Steven Howard; Brasher, Dave G.

    2010-10-01

    Recent developments in the ITER experimental fusion reactor require that a 316L stainless steel substructure be bonded to a precipitation strengthened CuCrZr heat sink alloy, C18150. This bond defines the cooling water pressure boundary. Given the importance of this interface, a variety of experiments with fusion welding and solid-state joining techniques have been performed. Analysis of the joints includes mechanical measurements of bond strength and microstructural analysis using optical and electron microscopy techniques. A particular emphasis was placed on the mechanical properties of the CuCrZr, since it undergoes additional thermal processing and cannot be solutionized and aged hardened per standard heat treatments. It was determined that the explosion bonding, of all the techniques examined, maximized the residual mechanical strength of the CuCrZr. The bonding parameters were optimized to minimize the amount of mixing and porosity at the interface. The details of these results and the optimization will be discussed.

  2. Wear Resistance of AISI316L Steel Modified by Pre-FPP Treated DLC Coating

    NASA Astrophysics Data System (ADS)

    Nanbu, Hiroshi; Kikuchi, Shoichi; Kameyama, Yutaka; Komotori, Jun

    In order to improve the adhesion strength of the DLC coating, Fine Particle Peening (FPP) treatment was employed as pretreatment for DLC coatings. FPP treatment was performed using SiC shot particles, and then the AISI316L steel was DLC-coated. The FPP treatment increased the surface roughness of the specimen, and a Si-rich layer was formed on the surface because of the mechanical mixing of SiC shot particles into the steel substrate. Reciprocating sliding wear tests were conducted to measure the friction coefficient. While the non-pretreated (only DLC-coated) specimens showed a sudden increase in friction coefficient resulting from delamination of the DLC coating, the pre-FPP-treated specimens maintained a low friction coefficient during the wear tests. This indicates the strong adhesion of the DLC coating of the pre-FPP-treated specimen caused by the increase in surface roughness and the presence of Si on the surface.

  3. Controlling the electrodeposition, morphology and structure of hydroxyapatite coating on 316L stainless steel.

    PubMed

    Thanh, Dinh Thi Mai; Nam, Pham Thi; Phuong, Nguyen Thu; Que, Le Xuan; Anh, Nguyen Van; Hoang, Thai; Lam, Tran Dai

    2013-05-01

    Hydroxyapatite (HAp) coatings were prepared on 316L stainless steel (316LSS) substrates by electrochemical deposition in the solutions containing Ca(NO3)2·4H2O and NH4H2PO4 at different electrolyte concentrations. Along with the effect of precursor concentration, the influence of temperature and H2O2 content on the morphology, structure and composition of the coating was thoroughly discussed with the help of X-ray diffraction (XRD), Scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectra. The in vitro tests in simulated body fluids (SBF) were carried out and then the morphological and structural changes were estimated by SEM and electrochemical techniques (open circuit potential, polarization curves, Nyquist and Bode spectra measurements). Being simple and cost-effective, this method is advantageous for producing HAp implant materials with good properties/characteristics, aiming towards in vivo biomedical applications. PMID:23498230

  4. Parylene coatings on stainless steel 316L surface for medical applications--mechanical and protective properties.

    PubMed

    Cieślik, Monika; Kot, Marcin; Reczyński, Witold; Engvall, Klas; Rakowski, Wiesław; Kotarba, Andrzej

    2012-01-01

    The mechanical and protective properties of parylene N and C coatings (2-20 μm) on stainless steel 316L implant materials were investigated. The coatings were characterized by scanning electron and confocal microscopes, microindentation and scratch tests, whereas their protective properties were evaluated in terms of quenching metal ion release from stainless steel to simulated body fluid (Hanks solution). The obtained results revealed that for parylene C coatings, the critical load for initial cracks is 3-5 times higher and the total metal ions release is reduced 3 times more efficiently compared to parylene N. It was thus concluded that parylene C exhibits superior mechanical and protective properties for application as a micrometer coating material for stainless steel implants. PMID:23177768

  5. Process mapping of laser surface modification of AISI 316L stainless steel for biomedical applications

    NASA Astrophysics Data System (ADS)

    Chikarakara, Evans; Naher, Sumsun; Brabazon, Dermot

    2010-11-01

    A 1.5-kW CO2 laser in pulsed mode at 3 kHz was used to investigate the effects of varied laser process parameters and resulting morphology of AISI 316L stainless steel. Irradiance and residence time were varied between 7.9 to 23.6 MW/cm2 and 50 to 167 μs, respectively. A strong correlation between irradiance, residence time, depth of processing and roughness of processed steel was established. The high depth of altered microstructure and increased roughness were linked to higher levels of both irradiance and residence times. Energy fluence and surface temperature models were used to predict levels of melting occurring on the surface through the analysis of roughness and depth of the region processed. Microstructural images captured by the SEM revealed significant grain structure changes at higher irradiances, but due to increased residence times, limited to the laser in use, the hardness values were not improved.

  6. Effect of Starch Binders in Alumina Coatings on Aisi 316 L Stainless Steel for Medical Application

    NASA Astrophysics Data System (ADS)

    Ghazali, M. J.; Pauzi, A. A.; Azhari, C. H.; Ghani, J. A.; Sulong, A. B.; Mustafa, R.

    A slurry immersion technique of alumina coatings was carried out on several AISI 316 L stainless steels using two types of binding agents; commercial starch and Sarawakian starch (sago), which were also mixed with polyvinylchloride (PVA) for strengthening purposes. The sintering temperatures in this work were varied from 500 to 1000°C. Prior to sintering process, all stainless steels were metallographically ground and polished to approximately 0.6 µm of average roughness. Detailed characterisations on the sintered specimens were carried out with the aid of the secondary electron microscopy (SEM), microhardness and a profilometer. The results revealed that coated steels using sago binder showed improved adhesion and homogenous microstructures with greater hardness of 2642 HV than those found in coated steel with commercial starch after sintering process.

  7. The corrosion behavior of electroless Ni-P coating in Cl-/H2S environment

    NASA Astrophysics Data System (ADS)

    Xiu-qing, Xu; Jian, Miao; Zhen-quan, Bai; Yao-rong, Feng; Qiu-rong, Ma; Wen-zhen, Zhao

    2012-09-01

    At present, the Cl-/H2S corrosion of refinery heat exchanger at low temperature has a great impact on safety production. Aimed at this problem, an amorphous state Ni-P coating was prepared by electroless plating method in this paper. The electrochemical behavior and corrosion resistance of Ni-P coating in Cl-/H2S environment were investigated by means of electrochemical equipment and autoclave, respectively. The scanning electron microscopy (SEM) and transmission electron microscope (TEM) analysis suggest that the Ni-P coating is amorphous state and little microporous appears on its surface. The electrochemical measurement and autoclave test results show that the corrosion resistance of Ni-P coating is superior to that of 316L stainless due to its amorphous state structure and low porosity. The corrosion rate of Ni-P coating in this Cl-/H2S environment is only 0.0011 mm/a.

  8. Metallic plate corrosion and uptake of corrosion products by nafion in polymer electrolyte membrane fuel cells.

    PubMed

    Bozzini, Benedetto; Gianoncelli, Alessandra; Kaulich, Burkhard; Kiskinova, Maya; Prasciolu, Mauro; Sgura, Ivonne

    2010-07-19

    Nafion contamination by ferrous-alloy corrosion products, resulting in dramatic drops of the Ohmic potential, is a suspected major failure mode of polymer electrolyte membrane fuel cells that make use of metallic bipolar plates. This study demonstrates the potential of scanning transmission X-ray microscopy combined with X-ray absorption and fluorescence microspectroscopy for exploring corrosion processes of Ni and Fe electrodes in contact with a hydrated Nafion film in a thin-layer cell. The imaged morphology changes of the Ni and Fe electrodes and surrounding Nafion film that result from relevant electrochemical processes are correlated to the spatial distribution, local concentration, and chemical state of Fe and Ni species. The X-ray fluorescence maps and absorption spectra, sampled at different locations, show diffusion of corrosion products within the Nafion film only in the case of the Fe electrodes, whereas the Ni electrodes appear corrosion resistant. PMID:20564283

  9. Electron stimulated desorption of H 3O + from 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Cole, C. R.; Outlaw, R. A.; Champion, R. L.; Holloway, B. C.; Kelly, M. A.

    2007-02-01

    Surface ions generated by electron stimulated desorption from mass spectrometer ion source grids are frequently observed, but often misidentified. For example, in the case of mass 19, the source is often assumed to be surface fluorine, but since the metal oxide on grid surfaces has been shown to form water and hydroxides, a more compelling case can be made for the formation of hydronium. Further, fluorine is strongly electronegative, so it is rarely generated as a positive ion. A commonly used metal for ion source grids is 316L stainless steel. Thermal vacuum processing by bakeout or radiation heating from the filament typically alters the surface composition to predominantly Cr 2O 3. X-ray photoelectron spectral shoulders on the O 1s and Cr 2p 3/2 peaks can be attributed to adsorbed water and hydroxides, the intensity of which can be substantially increased by hydrogen dosing. On the other hand, the sub-peak intensities are substantially reduced by heating and/or by electron bombardment. Electron bombardment diode measurements show an initial work function increase corresponding to predominant hydrogen desorption (H 2) and a subsequent work function decrease corresponding to predominant oxygen desorption (CO). The fraction of hydroxide concentration on the surface was determined from X-ray photoelectron spectroscopy and from the deconvolution of temperature desorption spectra. Electron stimulated desorption yields from the surface show unambiguous H 3O + peaks that can be significantly increased by hydrogen dosing. Time of flight secondary ion mass spectrometry sputter yields show small signals of H 3O +, as well as its constituents (H +, O + and OH +) and a small amount of fluorine as F -, but no F + or F + complexes (HF +, etc.). An electron stimulated desorption cross-section of σ+ ˜ 1.4 × 10 -20 cm 2 was determined for H 3O + from 316L stainless steel for hydrogen residing in surface chromium hydroxide.

  10. Diffusion of corrosion products of iron in compacted bentonite

    SciTech Connect

    Idemitsu, K.; Furuya, H.; Inagaki, Y.

    1993-12-31

    Carbon steel is one of the candidate overpack materials for high-level waste disposal. The corrosion rate of carbon steel is reduced by the presence of buffer materials such as bentonite and seems to be affected by the diffusion of corrosive materials and corrosion products through the buffer material. The apparent diffusivities of corrosion product of iron were measured in some bentonite specimens in contact with carbon steel. The apparent diffusivities of iron were also measured without carbon steel. The apparent diffusivities of iron were also measured without carbon steel for comparison. The apparent diffusivities of corrosion product were on the order of 10{sup -12} m{sup 2}/s and showed a tendency to decrease with increasing density of the bentonite specimen. There was no significant effect of silica sand on the apparent diffusivities. The apparent diffusivities of iron in the system without carbon steel were in the range of 10{sup -14} m{sup 2}/s and showed a tendency to increase with increasing silica sand content. The difference of the diffusivities between corrosion product and iron without carbon steel seems to be due to the difference of diffusing species. The color of the corrosion product was dark-green during contact with bentonite specimens and became red on exposure to air in a few minutes. Gas bubbles were also observed in the corrosion product. This suggests hydrogen generation during corrosion of the carbon steel. Thus the diffusing species seems to be in a reduced state, probably ferrous ion. On the other hand, the diffusing species of iron without carbon steel was probably a ferric hydroxide complex that was negatively charged. This suggests that ferrous ion could diffuse in the surface water adsorbed on bentonite, while ferric complex was excluded.

  11. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    SciTech Connect

    Serdar, Marijana; Meral, Cagla; Kunz, Martin; Bjegovic, Dubravka; Wenk, Hans-Rudolf; Monteiro, Paulo J.M.

    2015-05-15

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

  12. Effect of thermal exposure in helium on mechanical properties and microstructure of 316L and P91

    NASA Astrophysics Data System (ADS)

    Kunzova, Klara; Berka, Jan; Siegl, Jan; Hausild, Petr

    2016-04-01

    In this paper, the effects of high temperature exposure in air as well as in impure He on mechanical properties of 316L and P91 steels were investigated. The experimental programme was part of material design of new experimental facility - high temperature helium loop. Some of the specimens were exposed in air at 750 °C for up to 1000 h. Another set of specimens were exposed in impure helium containing 1 ppmv CO2, 2 ppmv O2, 35 ppmv CH4, 250 ppmv CO and 400 ppmv H2 at 750 °C for up to 1000 h. Metalographical analysis, tensile tests, fracture toughness and hardness tests of exposed and non-exposed specimens were carried out. After the exposure both in air and He, the ultimate tensile strength of P91 decreased significantly more than that of 316L. After the exposure in He, the fracture toughness of 316L was reduced to 60% while fracture toughness of P91 showed no significant changes. The hardness of P91 decreased with exposure time in air. The measurement of the hardness of 316L was very scattered the most probably due to the heterogeneities in microstructure, the trend was not possible to evaluate.

  13. Morphological and Mechanical Properties of Hydroxyapatite Bilayer Coatings Deposited on 316L SS by Sol-Gel Method

    NASA Astrophysics Data System (ADS)

    Sidane, Djahida; Khireddine, Hafit; Yala, Sabeha; Ziani, Salima; Bir, Fatima; Chicot, Didier

    2015-10-01

    The present paper reports on the influence of the addition of TiO2 and SiO2 oxides as sub-layer, on the morphological and mechanical properties of the hydroxyapatite (HAP) bioceramic coatings deposited on 316L stainless steel by sol-gel method in order to improve the properties of hydroxyapatite and expand its clinical application. The stability of the sols suspensions was evaluated by measuring the time dependence of the viscosity. Annealed properties of the coatings were analyzed by XPS, XRD, SEM, and EDS. The Vickers microhardness of the coatings is obtained under the same indentation load of 10 g. The hydroxyapatite coating deposited on the surface of the 316L SS substrate exhibits a porous carbonated apatitic structure. The results clearly demonstrate that HAP-TiO2 and HAP-SiO2 bilayer coatings where hydroxyapatite is deposited on the surface of TiO2- and SiO2-coated 316L SS substrate systems were highly homogeneous and uniform and show higher microhardness compared to HAP-coated 316L SS. A gap of nearly 10 pct is observed. The addition of TiO2 and SiO2 as sub-layer of a hydroxyapatite coating results in changes in surface morphology as well as an increase of the microhardness.

  14. Cobalt-Free Laser Cladding on AISI Type 316L Stainless Steel for Improved Cavitation and Slurry Erosion Wear Behavior

    NASA Astrophysics Data System (ADS)

    Paul, C. P.; Gandhi, B. K.; Bhargava, P.; Dwivedi, D. K.; Kukreja, L. M.

    2014-09-01

    Laser cladding of Colmonoy-5 (a nickel base alloy) and Metco-41C (an iron base alloy) on AISI type 316L stainless steel (SS316L) and their wear behaviors were investigated to establish Co-free clad layers for potential applications in nuclear industry. A 3.5 kW CO2 laser-based system was used to optimize the laser cladding on SS316L substrate. The observed optimum parameters were: laser power of 1.6 kW, scan speed of 0.6 m/min, and powder feed rate of 8 g/min with 60% overlapping. The microstructure studies revealed that the clad layers primarily comprise very fine columnar dendritic structures, while clad-substrate interface exhibited planar and non-epitaxial mode of solidification due to high cooling rates. The cavitation and slurry erosion behaviors of laser clad layers were also compared to that of Stellite-6 for potential direct replacement. The cavitation erosion resistance was improved by a factor of 1.6, 3.7, and 4.1, while the slurry erosion resistances at an impingement angle of 30° were 1.5, 4.8, and 1.8 times better for laser clad surfaces of Colmonoy-5, Metco-41C, and Stellite-6, respectively, as compared to that of bare SS316L substrate. The study demonstrated that Metco-41C is a better choice as Co-free clad material for potential nuclear applications.

  15. Cobalt-Free Laser Cladding on AISI Type 316L Stainless Steel for Improved Cavitation and Slurry Erosion Wear Behavior

    NASA Astrophysics Data System (ADS)

    Paul, C. P.; Gandhi, B. K.; Bhargava, P.; Dwivedi, D. K.; Kukreja, L. M.

    2014-12-01

    Laser cladding of Colmonoy-5 (a nickel base alloy) and Metco-41C (an iron base alloy) on AISI type 316L stainless steel (SS316L) and their wear behaviors were investigated to establish Co-free clad layers for potential applications in nuclear industry. A 3.5 kW CO2 laser-based system was used to optimize the laser cladding on SS316L substrate. The observed optimum parameters were: laser power of 1.6 kW, scan speed of 0.6 m/min, and powder feed rate of 8 g/min with 60% overlapping. The microstructure studies revealed that the clad layers primarily comprise very fine columnar dendritic structures, while clad-substrate interface exhibited planar and non-epitaxial mode of solidification due to high cooling rates. The cavitation and slurry erosion behaviors of laser clad layers were also compared to that of Stellite-6 for potential direct replacement. The cavitation erosion resistance was improved by a factor of 1.6, 3.7, and 4.1, while the slurry erosion resistances at an impingement angle of 30° were 1.5, 4.8, and 1.8 times better for laser clad surfaces of Colmonoy-5, Metco-41C, and Stellite-6, respectively, as compared to that of bare SS316L substrate. The study demonstrated that Metco-41C is a better choice as Co-free clad material for potential nuclear applications.

  16. Effects of Heat Treatments on Microstructure Changes in The Interface of Cu/SS316L Joint Materials

    SciTech Connect

    Xu, Q.; Yoshiie, T.; Edwards, Danny J.

    2000-09-01

    In both joints iron and chromium diffused from the stainless steel into the copper alloy, producing a narrow zone of about a 15 ?m containing FeCr precipitates and small voids. Failure in some bending tests occurred by a crack propagating through this zone in a direction parallel to the interface, indicating that the formation of these precipitates may not be conducive to good joint properties. The results of annealing experiments showed that temperatures # 673 K did not change the initial microstructure or composition of CuAl25/SS316L and CuNiBe/SS316L joints. Although there are no data from annealing experiments longer than 100 hours, it is expected that the microstructure and composition of CuAl25/SS316L and CuNiBe/SS316L are stable under the thermal operating conditions of fusion reactors. However, irradiation may lead to significant changes because of radiation-enhanced segregation, precipitation or dissolution near and at the interface that could alter the properties. In addition, the preexisting voids near the interface of the joints may coarsen under irradiation and enhance the sensitivity of joints to failure. Given the uncertainties in the response to irradiation, neutron irradiation experiments should be performed at appropriate temperatures to investigate the response of the different materials.

  17. Comparison of Strength and Serration at Cryogenic Temperatures among 304L, 316L and 310S Steels

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Ogata, T.; Nyilas, A.; Yuri, T.; Fujii, H.; Ohmiya, S.; Onishi, T.; Weiss, K. P.

    2008-03-01

    Tensile tests of 310S steel were performed at temperatures below 300 K and the yield strength and deformation behavior were compared with those of 304L and 316L steels. Computer simulations were also carried out to graph stress-elongation curves in order to discuss the effects of martensitic transformations induced during deformation on their strengths and deformation behavior at low temperatures. Tensile tests showed that yield strength of 310S steel is highest and that of 304L is lowest. The differences in yield strengths between 316L and 310S steels and between 304L and 316L steels are larger than those expected from the differences in solid solution strengthening. This can be explained by the effect of the strain through γ to ɛ martensitic transformation induced by elastic stress in 304L and 316L steels. The strength level and the shape of stress-elongation curves at cryogenic temperatures excluding serration can be qualitatively revealed by simulation when higher strength of ɛ phase comparing to α' phase and the window effect of α' were considered simultaneously. In liquid hydrogen, the three steels exhibit large serrations on the stress-elongation curves after the deformation near to the ultimate stress, while the curves are smooth before the onset of the serration. Such serrations in liquid hydrogen could not be revealed by simulation.

  18. Corrosion experiments in flowing LBE at 450 °C

    NASA Astrophysics Data System (ADS)

    Benamati, G.; Gessi, A.; Zhang, Ping-Zhu

    2006-09-01

    The corrosion behaviour of AISI 316L steel is being investigated in flowing lead-bismuth eutectic (LBE) at 450 °C. The tests are performed in the LECOR (lead corrosion) loop, at low oxygen activity in LBE. The preliminary results presented in this paper refer to AISI 316L stainless steel and show the start of a corrosion mechanism with a small transfer of Cr from the inner part of the steel matrix to the outer one. This paper reports only preliminary results, obtained after 1000 h of test.

  19. Corrosion

    ERIC Educational Resources Information Center

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  20. Characterization of the mechanism of bi-layer oxide growth on austenitic stainless steels 316L and D9 in oxygen-controlled Lead-Bismuth Eutectic (LBE)

    NASA Astrophysics Data System (ADS)

    Koury, Daniel

    Lead Bismuth Eutectic (LBE) has been proposed for use in programs for accelerator-based and reactor-based transmutation of nuclear waste. LBE is a leading candidate material as a spallation target (in accelerator-based transmutation) and an option for the sub-critical blanket coolant. The corrosion by LBE of annealed and cold-rolled 316L stainless steels, and the modified austenitic stainless steel alloy D9, has been studied using Scanning Electron Microscopy (SEM), Electron Probe Micro Analysis (EPMA), and X-ray Photoelectron Spectroscopy (XPS). Exposed and unexposed samples have been compared and the differences studied. Small amounts of surface contamination are present on the samples and have been removed by ion-beam sputtering. The unexposed samples reveal typical stainless steel characteristics: a chromium oxide passivation surface layer and metallic iron and nickel. The exposed samples show protective iron oxide and chromium oxide growths on the surface. Oxygen takes many forms on the exposed samples, including oxides of iron and chromium, carbonates, and organic acids from subsequent handling after exposure to LBE. Different types of surface preparation have lead to considerably different modes of corrosion. The cold-rold samples were resistant to thick oxide growth, having only a thin (< 1 mum), dense chromium-rich oxide. The annealed 316L and D9 samples developed thick, bi-layered oxides, the inner layer consisting of chromium-rich oxides (likely spinel) and the outer layer consisting mostly of iron oxides. The cold-rolled samples were able to maintain a thin chromium oxide layer because of the surface work performed on it, as ample diffusion pathways provided an adequate supply of chromium atoms. The annealed samples grew thick oxides because iron was the primary diffusant, as there are fewer fast-diffusion pathways and therefore an amount of chromium insufficient to maintain a chromium based oxide. Even the thick oxide, however, can prolong the life of

  1. Fracture of concrete caused by the reinforcement corrosion products

    NASA Astrophysics Data System (ADS)

    Nguyen, Q. T.; Millard, A.; Caré, S.; L'Hostis, V.; Berthaud, Y.

    2006-11-01

    One of the most current degradations in reinforced concrete structures is related to the corrosion of the reinforcements. The corrosion products during active corrosion induce a mechanical pressure on the surrounding concrete that leads to cover cracking along the rebar. The objective of this work is to study the cracking of concrete due to the corrosion of the reinforcements. The phenomenon of corrosion/cracking is studied in experiments through tests of accelerated corrosion on plate and cylindrical specimens. A CCD camera is used to take images every hour and the pictures are analyzed by using the intercorrelation image technique (Correli^LMT) to derive the displacement and strain field. Thus the date of appearance of the first through crack is detected and the cinematic crack initiations are observed during the test. A finite element model that allows prediction of the mechanical consequences of the corrosion of steel in reinforced concrete structures is proposed. From the comparison between the test results and numerical simulations, it may be concluded that the model is validated in term of strains up to the moment when the crack becomes visible, and in terms of crack pattern.

  2. Spinodal decomposition in AISI 316L stainless steel via high-speed laser remelting

    NASA Astrophysics Data System (ADS)

    Chikarakara, Evans; Naher, Sumsun; Brabazon, Dermot

    2014-05-01

    A 1.5 kW CO2 pulsed laser was used to melt the surface of AISI 316L stainless steel with a view to enhancing the surface properties for engineering applications. A 90 μm laser beam spot size focused onto the surface was used to provide high irradiances (up to 23.56 MW/cm2) with low residence times (as low as 50 μs) in order to induce rapid surface melting and solidification. Variations in microstructure at different points within the laser treated region were investigated. From this processing refined lamellar and nodular microstructures were produced. These sets of unique microstructures were produced within the remelted region when the highest energy densities were selected in conjunction with the lowest residence times. The transformation from the typical austenitic structure to much finer unique lamellar and nodular structures was attributed to the high thermal gradients achieved using these selected laser processing parameters. These structures resulted in unique characteristics including elimination of cracks and a reduction of inclusions within the treated region. Grain structure reorientation between the bulk alloy and laser-treated region occurred due to the induced thermal gradients. This present article reports on microstructure forms resulting from the high-speed laser surface remelting and corresponding underlying kinetics.

  3. Structural and magnetic characterization of plasma ion nitrided layer on 316L stainless steel alloy

    NASA Astrophysics Data System (ADS)

    Öztürk, O.; Okur, S.; Riviere, J. P.

    2009-05-01

    In this study, an FeCrNi alloy (316L stainless steel disc) was nitrided in a low-pressure R.F. plasma at 430 °C for 72 min under a gas mixture of 60% N2-40% H2. Structural, compositional and magnetic properties of the plasma nitrided layer was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM) and magnetic force microscopy (MFM). The magnetic behaviour of the nitrided layer was also investigated with a vibrating sample magnetometer (VSM). Combined X-ray diffraction, cross-sectional SEM, AFM and MFM, as well as VSM analyses provide strong evidence for the formation of the γN phase, [γN-(Fe, Cr, Ni)], with mainly ferromagnetic characteristics. The uniform nature of the γN layer is clearly demonstrated by the XRD, cross-sectional SEM and AFM analyses. Based on the AFM and SEM data, the thickness of the γN layer is found to be ∼6 μm. According to the MFM and VSM analyses, ferromagnetism in the γN layer is revealed by the observation of stripe domain structures and the hysteresis loops. The cross-sectional MFM results demonstrate the ferromagnetic γN phase distributed across the plasma nitrided layer. The MFM images show variation in the size and form of the magnetic domains from one grain to another.

  4. Fabrication of low-cost, cementless femoral stem 316L stainless steel using investment casting technique.

    PubMed

    Baharuddin, Mohd Yusof; Salleh, Sh-Hussain; Suhasril, Andril Arafat; Zulkifly, Ahmad Hafiz; Lee, Muhammad Hisyam; Omar, Mohd Afian; Abd Kader, Ab Saman; Mohd Noor, Alias; A Harris, Arief Ruhullah; Abdul Majid, Norazman

    2014-07-01

    Total hip arthroplasty is a flourishing orthopedic surgery, generating billions of dollars of revenue. The cost associated with the fabrication of implants has been increasing year by year, and this phenomenon has burdened the patient with extra charges. Consequently, this study will focus on designing an accurate implant via implementing the reverse engineering of three-dimensional morphological study based on a particular population. By using finite element analysis, this study will assist to predict the outcome and could become a useful tool for preclinical testing of newly designed implants. A prototype is then fabricated using 316L stainless steel by applying investment casting techniques that reduce manufacturing cost without jeopardizing implant quality. The finite element analysis showed that the maximum von Mises stress was 66.88 MPa proximally with a safety factor of 2.39 against endosteal fracture, and micromotion was 4.73 μm, which promotes osseointegration. This method offers a fabrication process of cementless femoral stems with lower cost, subsequently helping patients, particularly those from nondeveloped countries. PMID:24404766

  5. Dynamic Mechanical Response of Biomedical 316L Stainless Steel as Function of Strain Rate and Temperature

    PubMed Central

    Lee, Woei-Shyan; Chen, Tao-Hsing; Lin, Chi-Feng; Luo, Wen-Zhen

    2011-01-01

    A split Hopkinson pressure bar is used to investigate the dynamic mechanical properties of biomedical 316L stainless steel under strain rates ranging from 1 × 103 s−1 to 5 × 103 s−1 and temperatures between 25°C and 800°C. The results indicate that the flow stress, work-hardening rate, strain rate sensitivity, and thermal activation energy are all significantly dependent on the strain, strain rate, and temperature. For a constant temperature, the flow stress, work-hardening rate, and strain rate sensitivity increase with increasing strain rate, while the thermal activation energy decreases. Catastrophic failure occurs only for the specimens deformed at a strain rate of 5 × 103 s−1 and temperatures of 25°C or 200°C. Scanning electron microscopy observations show that the specimens fracture in a ductile shear mode. Optical microscopy analyses reveal that the number of slip bands within the grains increases with an increasing strain rate. Moreover, a dynamic recrystallisation of the deformed microstructure is observed in the specimens tested at the highest temperature of 800°C. PMID:22216015

  6. Characterization of irradiated AISI 316L stainless steel disks removed from the Spallation Neutron Source

    SciTech Connect

    Vevera, Bradley J; Hyres, James W; McClintock, David A; Riemer, Bernie

    2014-01-01

    Irradiated AISI 316L stainless steel disks were removed from the Spallation Neutron Source (SNS) for post-irradiation examination (PIE) to assess mechanical property changes due to radiation damage and erosion of the target vessel. Topics reviewed include high-resolution photography of the disk specimens, cleaning to remove mercury (Hg) residue and surface oxides, profile mapping of cavitation pits using high frequency ultrasonic testing (UT), high-resolution surface replication, and machining of test specimens using wire electrical discharge machining (EDM), tensile testing, Rockwell Superficial hardness testing, Vickers microhardness testing, scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The effectiveness of the cleaning procedure was evident in the pre- and post-cleaning photography and permitted accurate placement of the test specimens on the disks. Due to the limited amount of material available and the unique geometry of the disks, machine fixturing and test specimen design were critical aspects of this work. Multiple designs were considered and refined during mock-up test runs on unirradiated disks. The techniques used to successfully machine and test the various specimens will be presented along with a summary of important findings from the laboratory examinations.

  7. Rolling of 316L Stainless Steel with Rough Rolls to Potentially Obtain Superficial Nanograins

    NASA Astrophysics Data System (ADS)

    Camurri, Carlos; Gallegos, Alejo; Carrasco, Claudia

    2014-06-01

    316L stainless steel plates of 5-mm thickness, normalized at 900 °C, were cold rolled with different reductions and number of passes using rolls with three different surface roughnesses: grain heights of 0.17 and 0.33 mm and rhomboid-shaped grains of 1.5-mm height. Subsequently, the rolled samples were annealed at 275 °C for 1 h in an effort to achieve superficial nanograins. The plates laminated using low-roughness rolls had continuous superficial microcrystallization when they were rolled for at least 26 passes. For samples made with rougher rolls, the recrystallized superficial grains formed on the surface (sized ~10-15 μm) were smaller than those below the surface; this behavior was caused by the major deformation induced by repeated indentations. The superficial recrystallization of the sample also tended to be more continuous for higher number of passes; micrographs of the penetration profiles of indentation in the samples rolled with high-roughness rolls revealed that a sample rolled 24 times had not yet reached the steady surface topology. As a conclusion, in order to successfully form superficial nanograins, very low-roughness rolls must be used as well as a small absolute reduction per pass, followed by annealing. These rolling conditions generate a continuous field of highly superficial deformations, which act as nucleation centers for nanograins during annealing.

  8. On the fate of tritium in thermally treated stainless steel type 316L

    NASA Astrophysics Data System (ADS)

    Penzhorn, R.-D.; Torikai, Y.; Watanabe, K.; Matsuyama, M.; Perevezentsev, A.

    2012-10-01

    Several type 316L stainless steel specimens of 6 mm thickness were charged with tritium at 473 K at Joint European Torus (JET) using five sets of conditions. Isothermal tritium release rates were investigated at Hydrogen Isotope Research Centre (HRC) over extended periods of time at 473, 573, or 673 K constant temperature. The HTO/HT ratio of the liberated tritium was generally high, but decreased with decreasing release temperature. Nearly complete release of tritium required additional prolonged heating at 1073 K. Chemical etching and beta-ray-induced X-ray spectrometry measurements carried out at HRC provided complementary information on the tritium distribution in surface and bulk of thermally treated specimens. Whereas the thickness of the material and initial distribution of tritium in its bulk were found to play an important role for expedient thermal decontamination, the influence of the type of purge gas was only minor. Experimental evidence for tritium grain boundary diffusion is provided. Implications of the results for waste conditioning are discussed.

  9. Reduced graphene oxide growth on 316L stainless steel for medical applications

    NASA Astrophysics Data System (ADS)

    Cardenas, L.; MacLeod, J.; Lipton-Duffin, J.; Seifu, D. G.; Popescu, F.; Siaj, M.; Mantovani, D.; Rosei, F.

    2014-07-01

    We report a new method for the growth of reduced graphene oxide (rGO) on the 316L alloy of stainless steel (SS) and its relevance for biomedical applications. We demonstrate that electrochemical etching increases the concentration of metallic species on the surface and enables the growth of rGO. This result is supported through a combination of Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), scanning electron microscopy (SEM), density functional theory (DFT) calculations and static water contact angle measurements. Raman spectroscopy identifies the G and D bands for oxidized species of graphene at 1595 cm-1 and 1350 cm-1, respectively, and gives an ID/IG ratio of 1.2, indicating a moderate degree of oxidation. XPS shows -OH and -COOH groups in the rGO stoichiometry and static contact angle measurements confirm the wettability of rGO. SEM and AFM measurements were performed on different substrates before and after coronene treatment to confirm rGO growth. Cell viability studies reveal that these rGO coatings do not have toxic effects on mammalian cells, making this material suitable for biomedical and biotechnological applications.

  10. Low-Temperature Aging Characteristics of Type 316L Stainless Steel Welds: Dependence on Solidification Mode

    NASA Astrophysics Data System (ADS)

    Abe, Hiroshi; Watanabe, Yutaka

    2008-06-01

    Thermal aging embrittlement of light water reactor (LWR) components made of stainless steel cast has been recognized as a potential degradation issue, and careful attention has been paid to it. Although welds of austenitic stainless steels have γ-δ duplex microstructure, which is similar to that of the stainless steel cast, examination of the thermal aging characteristics of the stainless steel welds is very limited. In this investigation, two types of type 316L stainless steel weld metal with different solidification modes were prepared using two kinds of filler metals having tailored Ni equivalent and Cr equivalent. Differences between the two weld metals in the morphology of microstructure, in the composition of δ-ferrite, and in hardening behaviors with isothermal aging at 335 °C have been investigated. The hardness of the ferrite phase has increased with aging time, while the hardness of austenite phase has stayed the same. The mottled aspect has been observed in δ-ferrite of aged samples by transmission electron microscopy (TEM) observation. These characteristics suggest that spinodal decomposition has occurred in δ-ferrite by aging at 335 °C. The age-hardening rate of δ-ferrite was faster for the primary austenite solidification mode (AF mode) sample than the primary ferrite solidification mode (FA mode) sample in the initial stage of the aging up to 2000 hours. It has been suggested that the solidification mode can affect the kinetics of spinodal decomposition.

  11. On microstructure-property correlation of thermally aged type 316L stainless steel weld metal

    NASA Astrophysics Data System (ADS)

    Gill, T. P. S.; Vijayalkshmi, M.; Rodriguez, P.; Padmanabhan, K. A.

    1989-06-01

    This paper deals with the microstructural changes and consequent deterioration in the room temperature tensile properties of type 316L stainless steel weld metal when exposed to elevated temperatures (773 to 973 K) for prolonged periods (up to 5000 hours). The microstructure-property correlation derived in this study is based on a variety of techniques: Magne-Gage, electrochemical extraction, X-ray diffraction, tensile testing, and both optical and electron microscopy. It has been established that the amount and morphology of the sigma phase are the key factors in determining the changes in the strength levels, total elongation, and extent of work hardening. The amount and morphology of sigma, in turn, is seen to depend on the relative kinetics of the various transformations, such as dissolution of delta-ferrite, growth of carbides, etc., shape changes in sigma, and the relative stabilities of the phases at the corresponding temperature of aging. The complicated dependence of the tensile properties on the microstrutural changes has been explained with direct quantitative evidence.

  12. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    NASA Astrophysics Data System (ADS)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-08-01

    The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  13. Enhanced corrosion resistance of strontium hydroxyapatite coating on electron beam treated surgical grade stainless steel

    NASA Astrophysics Data System (ADS)

    Gopi, D.; Rajeswari, D.; Ramya, S.; Sekar, M.; R, Pramod; Dwivedi, Jishnu; Kavitha, L.; Ramaseshan, R.

    2013-12-01

    The surface of 316L stainless steel (316L SS) is irradiated by high energy low current DC electron beam (HELCDEB) with energy of 500 keV and beam current of 1.5 mA followed by the electrodeposition of strontium hydroxyapatite (Sr-HAp) to enhance its corrosion resistance in physiological fluid. The coatings were characterised by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and High resolution scanning electron microscopy (HRSEM). The Sr-HAp coating on HELCDEB treated 316L SS exhibits micro-flower structure. Electrochemical results show that the Sr-HAp coating on HELCDEB treated 316L SS possesses maximum corrosion resistance in Ringer's solution.

  14. Inhibition of stainless steel pitting corrosion in acidic medium by 2-mercaptobenzoxazole

    NASA Astrophysics Data System (ADS)

    Refaey, S. A. M.; Taha, F.; Abd El-Malak, A. M.

    2004-09-01

    The corrosion behavior of stainless steel samples (304L and 316L) in HCl and H 2SO 4 solution has been studied using potentiodynamic, cyclic voltammogram, EDX and scanning electron microscope (SEM) techniques. The inhibition characteristics of 2-mercaptobenzoxazole (MBO) on 316L stainless steel (316L SS) in HCl solutions were investigated at different temperatures (25, 40, 50 and 60 °C). MBO compound has proven to be efficient inhibitors for general and pitting corrosion of 316L SS in HCl solution. The inhibitive property of MBO may be argued to the formation of very low soluble bis-benzoxazolyl disulfide (BBOD) layer and a compact Fe-MBO complex film on the electrode surface. Some samples were examined by scanning electron microscope. The inhibition efficiencies increased with the increasing of MBO concentration but decreased with increasing temperature. The activation energy and thermodynamic parameters were calculated.

  15. Microstructural evolution and hardness changes in the interface of Cu/316L joint materials under aging and ion irradiation

    NASA Astrophysics Data System (ADS)

    Xu, Q.; Yoshiie, T.; Muroga, T.; Yoshida, N.; Iwai, T.; Edwards, D. J.

    2004-08-01

    The effects of aging and ion irradiation on microstructure stability and hardness change in the joint materials of CuNiBe/316L and CuAl25/316L have been investigated in the present study. The aging at 673 K for 1000 h or Ni ion irradiation at 573 and 673 K to 10 dpa did not promote the interdiffusion and void swelling at the interface. The hardness in both Cu alloys and stainless steel was increased by irradiation, however, it was decreased by aging except for CuNiBe alloy. The hardness change in CuNiBe alloy was larger than that in CuAl25 alloy. The hardness changes would have a significant effect on the mechanical properties of joint materials.

  16. Result of International Round Robin Test on Young's Modulus Measurement of 304L and 316L Steels at Cryogenic Temperatures

    SciTech Connect

    Shibata, K.; Ogata, T.; Nyilas, A.; Walsh, R. P.; Toplosky, V. J.; Millet, M. F.; Shindo, Y.; Fujii, H.; Ohmiya, S.; Ishio, K.; Nakajima, H.; Takano, K.; Mitterbacher, H.; Gigante, P.

    2006-03-31

    Ogata et al. reported in 1996 results of international Round Robin tests on mechanical property measurement of several metals at cryogenic temperatures. Following the report, the standard deviation of Young's modulus of 316L steel is much larger than those of yield and tensile strengths, that is, 4.6 % of the mean value for Young's modulus, while 1.4 % and 1.6 % of the mean values for yield and for tensile strengths, respectively. Therefore, an international Round Robin test on Young's modulus of two austenitic stainless steels at cryogenic temperatures under the participation often institutes from four nations has been initiated within these two years. As a result, the ratios of standard deviation to the mean values are 4.2 % for 304L and 3.6 % for 316L. Such a drop in the standard deviation is attributable to the decrease in the number of institute owing to the application of single extensometer or direct strain gage technique.

  17. Tensile, low cycle fatigue and fracture toughness behaviour of type 316L steel irradiated to 0.3 dpa

    NASA Astrophysics Data System (ADS)

    Josefsson, Bertil; Bergenlid, Ulf

    1994-09-01

    The effect of a low dose neutron irradiation on the tensile, low cycle fatigue and fracture toughness properties of type 316L steel plate and weld material was investigated. The specimens were irradiated at a temperature of about 35°C to a neutron fluence of approximately 2.5 × 10 20 n/cm 2 ( E > 1 MeV). The testing was performed at 75, 250 and 450°C. Irradiated tensile specimens showed a substantial radiation hardening combined with some reduction of elongations. There was no significant effect of the irradiation on the low cycle fatigue endurances. The fracture toughness of the TIG weld specimens was roughly half of that of the 316L plate and electron beam weld. Some reductions of toughness owing to the irradiation were observed.

  18. In-situ measurements of the oxidation of AISI 316L(NG) and its constituents (Fe,Cr, Ni) in ultra-supercritical water

    SciTech Connect

    Betova, Iva; Bojinov, Martin; Kinnunen, Petri; Lehtovuori, Viivi; Peltonen, Seppo; Penttila, Sami; Saario, Timo

    2006-07-01

    Several new nuclear reactor designs utilizing supercritical water as coolant are currently being developed. In the European concept the design pressure is 25 MPa and reactor inlet/outlet temperatures 290 deg C/520 deg C. While benefits include better coolant thermal conductivity, increase in efficiency and simpler overall design, many material related questions need to be solved such as oxidation and radiation resistance with simultaneous need to maintain creep strength. This calls for the development of in-situ monitoring methods for the material/environment combination in question. In the present paper, in-situ electrical and electrochemical measurements during oxidation of AISI 316L(NG) and its pure metal constituents (Fe,Cr and Ni) in ultra-supercritical water (500-700 deg C, 30 MPa) have been reproducibly obtained. The oxidation kinetics was followed using the contact electric resistance (CER) and contact electric impedance (CEI) techniques. First attempts have been made to correlate properties of the resulting oxides with the corresponding weight gain data. In addition, impedance spectra of the Ni-Ni contact during oxidation have been reproducibly measured at 500 and 600 deg C. They could be quantitatively interpreted using general considerations of the corrosion process and the Mixed-Conduction Model for oxide films. Preliminary estimates of the diffusion coefficients of principal ionic and electronic current carriers have been obtained and their relevance with respect to available data on Ni oxidation is discussed. (authors)

  19. Controlled electrophoretic deposition of HAp/β-TCP composite coatings on piranha treated 316L SS for enhanced mechanical and biological properties

    NASA Astrophysics Data System (ADS)

    Prem Ananth, K.; Nathanael, A. Joseph; Jose, Sujin P.; Oh, Tae Hwan; Mangalaraj, D.; Ballamurugan, A. M.

    2015-10-01

    Hydroxyapatite (HAp) and β-tricalcium phosphate (β-TCP) bioactive materials have been used as individual coatings on steel implants employed in the fields of orthopedics and dentistry due to their excellent properties, which foster effective healing of the repair site. However, slow dissolution of HAp and fairly little fast dissolution of β-TCP present a major obstacle for such applications and this leads to the focus on the investigation of a mixture of HAp and β-TCP composite that forms biphasic calcium phosphate (BCP). The BCP coatings were achieved by thickness controlled electrophoretic deposition on piranha treated 316L SS. This method is well controlled and the anticipated dissolution rate could be attained with faster formation of new bone at the implant site, when compared to the individual HAp or β-TCP coating. The structural, functional, morphological and elemental composition of the coatings were characterized by using various analytical techniques. The BCP coating has been shown to have a role in obstructing the corrosion to a greater extent when in contact with SBF solution. The BCP coating also shows excellent in vitro and mechanical properties and osteoblasts cellular tests revealed that the coating was more effective in improving biocompatibility. This makes it an ideal candidate material for hard tissue replacement.

  20. Influence of LBE long term exposure and simultaneous fast neutron irradiation on the mechanical properties of T91 and 316L

    NASA Astrophysics Data System (ADS)

    Stergar, E.; Eremin, S. G.; Gavrilov, S.; Lambrecht, M.; Makarov, O.; Iakovlev, V.

    2016-05-01

    The LEXUR-II-LBE irradiation campaign was conducted from 2011 to 2012 and was aimed to investigate the combined influence of irradiation and LBE environment. In this irradiation campaign tensile test samples, pressurized tubes and corrosion samples were irradiated in LBE filled capsules. To separate the effect of exposure to LBE and neutron irradiation a parallel furnace experiment where the samples were exposed to LBE at the irradiation temperature for the corresponding time was conducted. Here we report results of the first extracted capsule which was irradiated about 6 months and dismantled after a cooling phase to decrease activity. The results of SSRT tests for irradiated T91 show that the exposure to LBE at 350 °C for a long time leads to the appearance of liquid metal embrittlement without any pre-treatment which is usually necessary to promote LME. Irradiation increases the effect of LME on the ductility of T91. In contrast to the findings for T91 the gained results also show that tensile tests on irradiated austenitic stainless steel 316L show no influence of LBE environment on the tensile properties.

  1. Effect of forming technique BixSiyOz coatings obtained by sol- gel and supported on 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Bautista Ruiz, J.; Olaya Flórez, J.; Aperador, W.

    2016-02-01

    BixSiyOz type coatings via sol-gel synthesized from bismuth nitrate pentahydrate, and tetraethyl orthosilicate as precursors; glacial acetic acid and 2-ethoxyethanol as solvents, and ethanolamine as complexing. The coatings were supported on AISI 316L stainless steel substrate through dip-coating and spin-coating techniques. The study showed that the spin-coating technique is efficient than dip-coating because it allows more dense and homogeneous films.

  2. The effect of CO2 laser beam welded AISI 316L austenitic stainless steel on the viability of fibroblast cells, in vitro.

    PubMed

    Köse, Ceyhun; Kaçar, Ramazan; Zorba, Aslı Pınar; Bağırova, Melahat; Allahverdiyev, Adil M

    2016-03-01

    It has been determined by the literature research that there is no clinical study on the in vivo and in vitro interaction of the cells with the laser beam welded joints of AISI 316L biomaterial. It is used as a prosthesis and implant material and that has adequate mechanical properties and corrosion resistance characteristics. Therefore, the interaction of the CO2 laser beam welded samples and samples of the base metal of AISI 316L austenitic stainless steel with L929 fibroblast cells as an element of connective tissue under in vitro conditions has been studied. To study the effect of the base metal and the laser welded test specimens on the viability of the fibroblast cells that act as an element of connective tissues in the body, they were kept in DMEMF-12 medium for 7, 14, 28 days and 18 months. The viability study was experimentally studied using the MTT method for 7, 14, 28 days. In addition, the direct interaction of the fibroblast cells seeded on 6 different plates with the samples was examined with an inverted microscope. The MTT cell viability experiment was repeated on the cells that were in contact with the samples. The statistical relationship was analyzed using a Tukey test for the variance with the GraphPad statistics software. The data regarding metallic ion release were identified with the ICP-MS method after the laser welded and main material samples were kept in cell culture medium for 18 months. The cell viability of the laser welded sample has been detected to be higher than that of the base metal and the control based on 7th day data. However, the laser welded sample's viability of the fibroblast cells has diminished by time during the test period of 14 and 28 days and base metal shows better viability when compared to the laser welded samples. On the other hand, the base metal and the laser welded sample show better cell viability effect when compared to the control group. According to the ICP-MS results of the main material and laser welded

  3. The high temperature three point bend testing of proton irradiated 316L stainless steel and Mod 9Cr 1Mo

    NASA Astrophysics Data System (ADS)

    Maloy, Stuart A.; Zubelewicz, A.; Romero, T.; James, M. R.; Sommer, W. F.; Dai, Y.

    2005-08-01

    The predicted operating conditions for a lead-bismuth eutectic target to be used in an accelerator driven system for the Advanced Fuel Cycle Initiative span a temperature range of 300-600 °C while being irradiated by a high energy (˜600 MeV) proton beam. Such spallation conditions lead to high displacement rates coupled with high accumulation rates of helium and hydrogen up to 150 appm/dpa. Some candidate materials for these applications include Mod9Cr-1Mo and 316L stainless steel. To investigate the effect of irradiation on these materials, the mechanical properties are being measured through three point bend testing on Mod 9Cr-1Mo and 316L at 25, 250, 350 and 500 °C after irradiation in a high energy proton beam (500-800 MeV) to a dose of 9.8 dpa at temperatures from 200 to 320 °C. By comparing measurements made in bending to tensile measurements measured on identically irradiated materials, a measurement of 0.2% offset yield stress was obtained from 0.05% offset yield stress measured in three point bend testing. Yield stress increased by more than a factor of two after irradiation to 9.8 dpa. Observation of the outer fiber surface of 316L showed very localized deformation when tested after irradiation at 70 °C and deformation on multiple slip systems when tested after irradiation at 250-320 °C.

  4. Notch Effect on Tensile Deformation Behavior of 304L and 316L Steels in Liquid Helium and Hydrogen

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Fujii, H.

    2004-06-01

    Tensile tests of type 304L and 316L steels were carried out using round bar specimens with a notch in liquid helium, hydrogen, liquid nitrogen and at ambient temperature. The obtained tensile strengths were compared with the tensile strengths of smooth specimens. For smooth specimens, tensile strength increased with a decrease in temperature and the strengths in liquid helium and hydrogen show similar values in both steels. For notched specimen of 304L steel, tensile strength (including fracture strength) increased noticeably from ambient to liquid nitrogen temperature but showed a large decrease in liquid helium and hydrogen. In liquid hydrogen and helium, the tensile strength is a little lower in liquid hydrogen than in liquid helium and both strengths are lower than tensile strengths of smooth specimens. For notched specimen of 316L steel, an increase in tensile strength from ambient to liquid nitrogen temperature was not so large and a decrease from liquid nitrogen to liquid hydrogen was small. The tensile strengths in liquid helium and hydrogen were nearly same and higher than those of smooth specimens. Different behavior of serration was observed between liquid helium and hydrogen, and between 304L and 316L steels. The reasons for these differences were discussed using computer simulation.

  5. Notch Effect on Tensile Deformation Behavior of 304L and 316L Steels in Liquid Helium and Hydrogen

    SciTech Connect

    Shibata, K.; Fujii, H.

    2004-06-28

    Tensile tests of type 304L and 316L steels were carried out using round bar specimens with a notch in liquid helium, hydrogen, liquid nitrogen and at ambient temperature. The obtained tensile strengths were compared with the tensile strengths of smooth specimens. For smooth specimens, tensile strength increased with a decrease in temperature and the strengths in liquid helium and hydrogen show similar values in both steels. For notched specimen of 304L steel, tensile strength (including fracture strength) increased noticeably from ambient to liquid nitrogen temperature but showed a large decrease in liquid helium and hydrogen. In liquid hydrogen and helium, the tensile strength is a little lower in liquid hydrogen than in liquid helium and both strengths are lower than tensile strengths of smooth specimens. For notched specimen of 316L steel, an increase in tensile strength from ambient to liquid nitrogen temperature was not so large and a decrease from liquid nitrogen to liquid hydrogen was small. The tensile strengths in liquid helium and hydrogen were nearly same and higher than those of smooth specimens. Different behavior of serration was observed between liquid helium and hydrogen, and between 304L and 316L steels. The reasons for these differences were discussed using computer simulation.

  6. Emissivity calibration for temperature measurement using infrared thermography in orthogonal cutting of 316L and 100Cr6 grinding

    NASA Astrophysics Data System (ADS)

    Valiorgue, Frédéric; Brosse, Alexandre; Rech, Joël; Hamdi, Hédi; Bergheau, Jean Michel

    2011-01-01

    Material removal operations such as turning or grinding are prone to generate very high temperatures at the tool/chip and tool/workpiece interfaces. These phenomena are involved in studies concerning tools or workpieces, and their estimation is a key point for predicting damages. Temperature elevation is the main cause in workpieces worsening because it generates residual stresses and metallurgical modifications. It is also linked to the tools wear because of the thermal fatigue phenomena and the thermally activated diffusion process. In this paper, a first attempt to measure the temperature fields during 316L orthogonal cutting and 100Cr6 grinding is presented and can be divided in three parts. In the first part the physics of temperature measurement using infrared thermography are presented. Then, the calibration of the infrared camera is realized and allows to obtain of the emissivity curves of 316L and 100Cr6 steels. To do so, an experimental device has been set up to reproduce the luminance recording conditions encountered during the machining operations. The last step is the computation of all the experimental data to obtain the temperature fields from the recorded luminance and the 316L and 100Cr6 emissivity curve. At last, temperature level measured is compared to those presented in the bibliography.

  7. Laser Surface Treatment of Stellite 6 Coating Deposited by HVOF on 316L Alloy

    NASA Astrophysics Data System (ADS)

    Shoja-Razavi, Reza

    2016-07-01

    This research aimed to study the effects of laser glazing treatment on microstructure, hardness, and oxidation behavior of Stellite 6 coating deposited by high velocity oxygen fuel (HVOF) spraying. The as-sprayed Stellite 6 coating (ST-HVOF) was subjected to single-pass and multiple-pass laser treatments to achieve the optimum glazing parameters. Microstructural characterizations were performed by x-ray diffractometry and field emission scanning electron microscopy equipped with energy-dispersive spectroscopy. Two-step optimization showed that laser treatment at the power of 200 W with a scan rate of 4 mm/s causes a surface layer with a thickness of 208 ± 32 µm to be remelted, while the underlying layers retain the original ST-HVOF coating structure. The obtained sample (ST-Glazing) exhibited a highly dense and uniform structure with an extremely low porosity of ~0.3%, much lower than that of ST-HVOF coating (2.3%). The average microhardness of ST-Glazing was measured to be 519 Hv0.3 indicating a 17% decrease compared to ST-HVOF (625 Hv0.3) due to the residual stress relief and dendrite coarsening from submicron size to ~3.4 µm after laser treatment. The lowest oxidation mass gain was obtained for ST-Glazing by 2 mg/cm2 after 8 cycles at 900 °C indicating 52 and 84% improvement in oxidation resistance in comparison to ST-HVOF and bare 316L steel substrates, respectively.

  8. Laser Surface Treatment of Stellite 6 Coating Deposited by HVOF on 316L Alloy

    NASA Astrophysics Data System (ADS)

    Shoja-Razavi, Reza

    2016-05-01

    This research aimed to study the effects of laser glazing treatment on microstructure, hardness, and oxidation behavior of Stellite 6 coating deposited by high velocity oxygen fuel (HVOF) spraying. The as-sprayed Stellite 6 coating (ST-HVOF) was subjected to single-pass and multiple-pass laser treatments to achieve the optimum glazing parameters. Microstructural characterizations were performed by x-ray diffractometry and field emission scanning electron microscopy equipped with energy-dispersive spectroscopy. Two-step optimization showed that laser treatment at the power of 200 W with a scan rate of 4 mm/s causes a surface layer with a thickness of 208 ± 32 µm to be remelted, while the underlying layers retain the original ST-HVOF coating structure. The obtained sample (ST-Glazing) exhibited a highly dense and uniform structure with an extremely low porosity of ~0.3%, much lower than that of ST-HVOF coating (2.3%). The average microhardness of ST-Glazing was measured to be 519 Hv0.3 indicating a 17% decrease compared to ST-HVOF (625 Hv0.3) due to the residual stress relief and dendrite coarsening from submicron size to ~3.4 µm after laser treatment. The lowest oxidation mass gain was obtained for ST-Glazing by 2 mg/cm2 after 8 cycles at 900 °C indicating 52 and 84% improvement in oxidation resistance in comparison to ST-HVOF and bare 316L steel substrates, respectively.

  9. CORA-II model of PWR corrosion-product transport

    SciTech Connect

    Kang, S.; Sejvar, J.

    1985-09-01

    The revised CORA-II computer code, which predicts corrosion-product transport and radiation field buildup in PWRs, incorporates recent advances in scientific understanding of these processes. Designers and engineers can use the code to assess the relative effects of plant design, operation, and coolant chemistry changes on radiation-field buildup.

  10. Degradation of trichloronitromethane by iron water main corrosion products.

    PubMed

    Lee, Jeong-Yub; Pearson, Carrie R; Hozalski, Raymond M; Arnold, William A

    2008-04-01

    Halogenated disinfection byproducts (DBPs) may undergo reduction reactions at the corroded pipe wall in drinking water distribution systems consisting of cast or ductile iron pipe. Iron pipe corrosion products were obtained from several locations within two drinking water distribution systems. Crystalline-phase composition of freeze-dried corrosion solids was analyzed using X-ray diffraction, and ferrous and ferric iron contents were determined via multiple extraction methods. Batch experiments demonstrated that trichloronitromethane (TCNM), a non-regulated DBP, is rapidly reduced in the presence of pipe corrosion solids and that dissolved oxygen (DO) slows the reaction. The water-soluble iron content of the pipe solids is the best predictor of TCNM reaction rate constant. These results indicate that highly reactive DBPs that are able to compete with oxygen and residual disinfectant for ferrous iron may be attenuated via abiotic reduction in drinking water distribution systems. PMID:18207489

  11. Microbial influenced corrosion by thermophilic bacteria

    NASA Astrophysics Data System (ADS)

    Lata, Suman; Sharma, Chhaya; Singh, Ajay K.

    2012-03-01

    The present study was undertaken to investigate microbial influenced corrosion (MIC) on stainless steels due to thermophilic bacteria Desulfotomaculum nigrificans. The objective of the study was to measure the extent of corrosion and correlate it with the growth of the biofilm by monitoring the composition of its extracellular polymeric substances (EPS). The toxic effect of heavy metals on MIC was also observed. For this purpose, stainless steels 304L, 316L and 2205 were subjected to electrochemical polarization and immersion tests in the modified Baar's media, control and inoculated, in anaerobic conditions at room temperature. Scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS) were used to identify the chemicals present in/outside the pit. The results show maximum corrosive conditions when bacterial activity is highest, which in turn minimizes the amount of carbohydrate and protein along with the increase in the fraction of uronic acid in carbohydrate in EPS of the biofilm. However, although bacterial activity and corrosion rate decreases, the amount of biofilm components continue to increase. It is also observed that the toxicity of metals ions affect the bacterial activity and EPS production. It was observed that Desulfotomaculum sp. has the ability to biodegrade its own EPS.

  12. One-dimensional migration of interstitial clusters in SUS316L and its model alloys at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Satoh, Y.; Abe, H.; Matsukawa, Y.; Matsunaga, T.; Kano, S.; Arai, S.; Yamamoto, Y.; Tanaka, N.

    2015-05-01

    For self-interstitial atom (SIA) clusters in various concentrated alloys, one-dimensional (1D) migration is induced by electron irradiation around 300 K. But at elevated temperatures, the 1D migration frequency decreases to less than one-tenth of that around 300 K in iron-based bcc alloys. In this study, we examined mechanisms of 1D migration at elevated temperatures using in situ observation of SUS316L and its model alloys with high-voltage electron microscopy. First, for elevated temperatures, we examined the effects of annealing and short-term electron irradiation of SIA clusters on their subsequent 1D migration. In annealed SUS316L, 1D migration was suppressed and then recovered by prolonged irradiation at 300 K. In high-purity model alloy Fe-18Cr-13Ni, annealing or irradiation had no effect. Addition of carbon or oxygen to the model alloy suppressed 1D migration after annealing. Manganese and silicon did not suppress 1D migration after annealing but after short-term electron irradiation. The suppression was attributable to the pinning of SIA clusters by segregated solute elements, and the recovery was to the dissolution of the segregation by interatomic mixing under electron irradiation. Next, we examined 1D migration of SIA clusters in SUS316L under continuous electron irradiation at elevated temperatures. The 1D migration frequency at 673 K was proportional to the irradiation intensity. It was as high as half of that at 300 K. We proposed that 1D migration is controlled by the competition of two effects: induction of 1D migration by interatomic mixing and suppression by solute segregation.

  13. Characterization of Corrosion Product Layers from CO2 Corrosion of 13Cr Stainless Steel in Simulated Oilfield Solution

    NASA Astrophysics Data System (ADS)

    Yin, Z. F.; Wang, X. Z.; Liu, L.; Wu, J. Q.; Zhang, Y. Q.

    2011-10-01

    The influence of temperature and flow rate on the characterization and mechanisms of corrosion product layers from CO2 corrosion of 13Cr stainless steel was carried out in simulated oilfield solution. Cyclic potentiodynamic polarization method as well as weight loss tests in autoclave were utilized to investigate pitting corrosion behavior at various temperatures. Weight loss tests were performed at 100 and 160 °C under dynamic and static flow conditions. At the same time, the significant pitting parameters such as E corr, E pit, E pp, ∆ E, and I pass in cyclic polarization curves at various temperatures were analyzed and compared for revealing the pitting behavior of 13Cr stainless steel. The surface measurement techniques such as SEM, XRD, and XPS were used to detect the corrosion product layers. The results showed that both temperature and flow rate had significant effects on characterization of corrosion product layers or passive films formed on 13Cr stainless steel in CO2 corrosion system. At high temperature, lots of pits were formed at the localized corrosion areas of metal surfaces. Corrosion rates under the condition of 5 m/s were higher than those under the static condition regardless of the test temperatures.

  14. Improving the oxidation resistance of 316L stainless steel in simulated pressurized water reactor primary water by electropolishing treatment

    NASA Astrophysics Data System (ADS)

    Han, Guangdong; Lu, Zhanpeng; Ru, Xiangkun; Chen, Junjie; Xiao, Qian; Tian, Yongwu

    2015-12-01

    The oxidation behavior of 316L stainless steel specimens after emery paper grounding, mechanical polishing, and electropolishing were investigated in simulated pressurized water reactor primary water at 310 °C for 120 and 500 h. Electropolishing afforded improved oxidation resistance especially during the early immersion stages. Duplex oxide films comprising a coarse Fe-rich outer layer and a fine Cr-rich inner layer formed on all specimens after 500 h of immersion. Only a compact layer was observed on the electropolished specimen after 120 h of immersion. The enrichment of chromium in the electropolished layer contributed to the passivity and protectiveness of the specimen.

  15. Localized weld metal corrosion in stainless steel water tanks

    SciTech Connect

    Strum, M.J.

    1995-05-25

    The rapidly developed leaks within the TFC and TFD tanks (LLNL groundwater treatment facilities) were caused by localized corrosion within the resolidified weld metal. The corrosion was initiated by the severe oxidation of the backsides of the welds which left the exposed surfaces in a condition highly susceptible to aqueous corrosion. The propagation of surface corrosion through the thickness of the welds occurred by localized corrosive attack. This localized attack was promoted by the presence of shielded aqueous environments provided by crevices at the root of the partial penetration welds. In addition to rapid corrosion of oxidized surfaces, calcium carbonate precipitation provided an additional source of physical shielding from the bulk tank environment. Qualification testing of alternate weld procedures showed that corrosion damage can be prevented in 304L stainless steel GTA welds by welding from both sides while preventing oxidation of the tank interior through the use of an inert backing gas such as argon. Corrosion resistance was also satisfactory in GMA welds in which oxidized surfaces were postweld cleaned by wire brushing and chemically passivated in nitric acid. Further improvements in corrosion resistance are expected from a Mo-containing grade of stainless steel such as type 316L, although test results were similar for type 304L sheet welded with type 308L filler metal and type 316L sheet welded with type 316L filler metal.

  16. Improving the Adhesion Resistance of the Boride Coatings to AISI 316L Steel Substrate by Diffusion Annealing

    NASA Astrophysics Data System (ADS)

    Campos-Silva, I.; Bernabé-Molina, S.; Bravo-Bárcenas, D.; Martínez-Trinidad, J.; Rodríguez-Castro, G.; Meneses-Amador, A.

    2016-07-01

    In this study, new results about the practical adhesion resistance of boride coating/substrate system formed at the surface of AISI 316 L steel and improved by means of a diffusion annealing process are presented. First, the boriding of AISI 316 L steel was performed by the powder-pack method at 1173 K with different exposure times (4-8 h). The diffusion annealing process was conducted on the borided steels at 1273 K with 2 h of exposure using a diluent atmosphere of boron powder mixture. The mechanical behavior of the boride coating/substrate system developed by both treatments was established using Vickers and Berkovich tests along the depth of the boride coatings, respectively. Finally, for the entire set of experimental conditions, the scratch tests were performed with a continuously increasing normal force, in which the practical adhesion resistance of the boride coating/substrate system was represented by the critical load. The failure mechanisms developed over the surface of the scratch tracks were analyzed; the FeB-Fe2B/substrate system exhibited an adhesive mode, while the Fe2B/substrate system obtained by the diffusion annealing process showed predominantly a cohesive failure mode.

  17. HYDROGEN EFFECTS ON FRACTURE TOUGHNESS OF TYPE 316L STAINLESS STEEL FROM 175 K TO 425 K

    SciTech Connect

    Morgan, M; Glenn Chapman, G

    2009-05-04

    The effects of hydrogen on the fracture-toughness properties of Type 316L stainless steel from 175 K to 425 K were measured. Fracture-toughness samples were fabricated from Type 316L stainless steel forgings and hydrogen-charged with hydrogen at 34 MPa and 623 K for two weeks prior to testing. The effect of hydrogen on the J-Integral vs. crack extension behavior was measured at various temperatures by fracturing non-charged and hydrogen-charged samples in an environmental chamber. Hydrogen-charged steels had lower toughness values than non-charged ones, but still retained good toughness properties. The fracture-toughness values of hydrogen-charged samples tested near ambient temperature were about 70% of non-charged values. For hydrogen-charged samples tested at 225 K and 425 K, the fracture-toughness values were 50% of the non-charged values. In all cases, fracture occurred by microvoid nucleation and coalescence, although the hydrogen-charged samples had smaller and more closely spaced microvoids. The results suggest that hydrogen effects on toughness are greater at 225 K than they are at ambient temperature because of strain-induced martensite formation. At 425 K, the hydrogen effects on toughness are greater than they are at ambient temperature because of the higher mobility of hydrogen.

  18. A New Vacuum Brazing Route for Niobium-316L Stainless Steel Transition Joints for Superconducting RF Cavities

    NASA Astrophysics Data System (ADS)

    Kumar, Abhay; Ganesh, P.; Kaul, R.; Bhatnagar, V. K.; Yedle, K.; Ram Sankar, P.; Sindal, B. K.; Kumar, K. V. A. N. P. S.; Singh, M. K.; Rai, S. K.; Bose, A.; Veerbhadraiah, T.; Ramteke, S.; Sridhar, R.; Mundra, G.; Joshi, S. C.; Kukreja, L. M.

    2015-02-01

    The paper describes a new approach for vacuum brazing of niobium-316L stainless steel transition joints for application in superconducting radiofrequency cavities. The study exploited good wettability of titanium-activated silver-base brazing alloy (CuSil-ABA®), along with nickel as a diffusion barrier, to suppress brittle Fe-Nb intermetallic formation, which is well reported during the established vacuum brazing practice using pure copper filler. The brazed specimens displayed no brittle intermetallic layers on any of its interfaces, but instead carried well-distributed intermetallic particles in the ductile matrix. The transition joints displayed room temperature tensile and shear strengths of 122-143 MPa and 80-113 MPa, respectively. The joints not only exhibited required hermeticity (helium leak rate <1.1 × 10-10 mbar l/s) for service in ultra-high vacuum but also withstood twelve hour degassing heat treatment at 873 K (suppresses Q-disease in niobium cavities), without any noticeable degradation in the microstructure and the hermeticity. The joints retained their leak tightness even after undergoing ten thermal cycles between the room temperature and the liquid nitrogen temperature, thereby establishing their ability to withstand service-induced low cycle fatigue conditions. The study proposes a new lower temperature brazing route to form niobium-316L stainless steel transition joints, with improved microstructural characteristics and acceptable hermeticity and mechanical properties.

  19. Tensile Stress-Strain Results for 304L and 316L Stainless-Steel Plate at Temperature

    SciTech Connect

    R. K. Blandford; D. K. Morton; S. D. Snow; T. E. Rahl

    2007-07-01

    The Idaho National Laboratory (INL) is conducting moderate strain rate (10 to 200 per second) research on stainless steel materials in support of the Department of Energy’s (DOE) National Spent Nuclear Fuel Program (NSNFP). For this research, strain rate effects are characterized by comparison to quasi-static tensile test results. Considerable tensile testing has been conducted resulting in the generation of a large amount of basic material data expressed as engineering and true stress-strain curves. The purpose of this paper is to present the results of quasi-static tensile testing of 304/304L and 316/316L stainless steels in order to add to the existing data pool for these materials and make the data more readily available to other researchers, engineers, and interested parties. Standard tensile testing of round specimens in accordance with ASTM procedure A 370-03a were conducted on 304L and 316L stainless-steel plate materials at temperatures ranging from -20 °F to 600 °F. Two plate thicknesses, eight material heats, and both base and weld metal were tested. Material yield strength, Young’s modulus, ultimate strength, ultimate strain, failure strength and failure strain were determined, engineering and true stress-strain curves to failure were developed, and comparisons to ASME Code minimums were made. The procedures used during testing and the typical results obtained are described in this paper.

  20. Corrosion of selected metal alloys in Utah geothermal waters

    SciTech Connect

    Hong, Y.K.; Pitt, C.H.

    1983-09-01

    A potentiodynamic polarization technique has been applied to characterize the corrosion behavior of AISI 316L stainless steel, an iron-based alloy (9Cr-1Mo), a nickel-based alloy (INCONEL/SUP R/ alloy 625), and mild steel ASTM A-36. Corrosion rate was affected greatly by temperature. The pitting potentials decreased with increasing temperature. The nickel-based alloywas resistant to the geothermal water and did not undergo pitting corrosion. All measurements of corrosion--corrosion rate, pit density, maximum pit depth, charge consumed, and polarization resistance--corroborate the decrease in corrosion rate at tested temperatures.

  1. Corrosion of austenitic alloys in aerated brines

    SciTech Connect

    Heidersbach, R.; Shi, A.; Sharp, S.

    1999-11-01

    This report discusses the results of corrosion exposures of three austenitic alloys--3l6L stainless steel, UNS N10276, and UNS N08367. Coupons of these alloys were suspended in a series of brines used for processing in the pharmaceutical industry. The effects of surface finish and welding processes on the corrosion behavior of these alloys were determined. The 316L coupons experienced corrosion in several environments, but the other alloys were unaffected during the one-month exposures of this investigation. Electropolishing the surfaces improved corrosion resistance.

  2. The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Neissi, R.; Shamanian, M.; Hajihashemi, M.

    2016-05-01

    In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

  3. The Effect of Constant and Pulsed Current Gas Tungsten Arc Welding on Joint Properties of 2205 Duplex Stainless Steel to 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Neissi, R.; Shamanian, M.; Hajihashemi, M.

    2016-04-01

    In this study, dissimilar 316L austenitic stainless steel/2205 duplex stainless steel (DSS) joints were fabricated by constant and pulsed current gas tungsten arc welding process using ER2209 DSS as a filler metal. Microstructures and joint properties were characterized using optical and electron scanning microscopy, tensile, Charpy V-notch impact and micro-hardness tests, and cyclic polarization measurements. Microstructural observations confirmed the presence of chromium nitride and delta ferrite in the heat-affected zone of DSS and 316L, respectively. In addition, there was some deviation in the austenite/ferrite ratio of the surface welding pass in comparison to the root welding pass. Besides having lower pitting potential, welded joints produced by constant current gas tungsten arc welding process, consisted of some brittle sigma phase precipitates, which resulted in some impact energy reduction. The tensile tests showed high tensile strength for the weld joints in which all the specimens were broken in 316L base metal.

  4. Characterization of uranium corrosion products involved in the March 13, 1998 fuel manufacturing facility pyrophoric event.

    SciTech Connect

    Totemeier, T.C.

    1999-04-26

    Uranium metal corrosion products from ZPPR fuel plates involved in the March 13, 1998 pyrophoric event in the Fuel Manufacturing Facility at Argonne National Laboratory-West were characterized using thermo-gravimetric analysis, X-ray diffraction, and BET gas sorption techniques. Characterization was performed on corrosion products in several different conditions: immediately after separation from the source metal, after low-temperature passivation, after passivation and extended vault storage, and after burning in the pyrophoric event. The ignition temperatures and hydride fractions of the corrosion product were strongly dependent on corrosion extent. Corrosion products from plates with corrosion extents less than 0.7% did not ignite in TGA testing, while products from plates with corrosion extents greater than 1.2% consistently ignited. Corrosion extent is defined as mass of corrosion products divided by the total mass of uranium. The hydride fraction increased with corrosion extent. There was little change in corrosion product properties after low-temperature passivation or vault storage. The burned products were not reactive and contained no hydride; the principal constituents were UO{sub 2} and U{sub 3}O{sub 7}. The source of the event was a considerable quantity of reactive hydride present in the corrosion products. No specific ignition mechanism could be conclusively identified. The most likely initiator was a static discharge in the corrosion product from the 14th can as it was poured into the consolidation can. The available evidence does not support scenarios in which the powder in the consolidation can slowly self-heated to the ignition point, or in which the powder in the 14th can was improperly passivated.

  5. Corrosion resistant materials in MCFC environment

    NASA Astrophysics Data System (ADS)

    Pigeaud, A.; Yuh, C. Y.; Singh, P.

    A 24-month effort in the development of a corrosion resistant hardware material for molten carbonate fuel cell (MFC) application is described. The objective was to identify an inexpensive alloy for MCFC current collector/bipolar plate application. For this, 310S was selected as the base alloy composition and La, Ce and Si were added to improve corrosion resistance. Eight candidate alloys, including 310S and 316L, were screened in MCFC anode and cathode atmospheres. The techniques used include isothermal corrosion, acoustic emission, thermal cycling corrosion, thermogravimetric analyses, electrical surface resistance, and dual atmosphere corrosion testing. Oxide scales formed were analyzed by standard metallographic techniques. The results indicate that COLT-25+ and Crutemp-25 alloys (both containing 25Cr-25Ni and balance Fe) have the best corrosion resistance in the MCFC environment. Rare earth additives, La and Ce, do not appear to improve isothermal or thermal cycling resistance. Silicon addition appears to improve thermal cycling but not isothermal corrosion resistance. High Mn content (approx. 18%) appears detrimental based on this limited investigation. Currently used 316L has the least corrosion resistance of all the alloys tested. Pressurized tests have shown that high pressure (10 atm) reduces corrosion rate in the anode atmosphere whereas it only slightly affects corrosion rate in the cathode atmosphere.

  6. Examination of Corrosion Products and the Alloy Surface After Crevice Corrosion of a Ni-Cr-Mo- Alloy

    SciTech Connect

    X. Shan; J.H. Payer

    2006-06-09

    The objective of this study is to investigate the composition of corrosion products and the metal surface within a crevice after localized corrosion. The analysis provides insight into the propagation, stifling and arrest processes for crevice corrosion and is part of a program to analyze the evolution of localized corrosion damage over long periods of time, i.e. 10,000 years and longer. The approach is to force the initiation of crevice corrosion by applying anodic polarization to a multiple crevice assembly (MCA). Results are reported here for alloy C-22, a Ni-Cr-Mo alloy, exposed to a high temperature, concentrated chloride solution. Controlled crevice corrosion tests were performed on C-22 under highly aggressive, accelerated condition, i.e. 4M NaCl, 100 C and anodic polarization to -0.15V-SCE. The crevice contacts were by either a polymer tape (PTFE) compressed by a ceramic former or by a polymer (PTFE) crevice former. Figure 1 shows the polarization current during a crevice corrosion test. After an incubation period, several initiation-stifle-arrest events were indicated. The low current at the end of the test indicated that the metal surface had repassivated.

  7. Technical investigation of a pyrophoric event involving corrosion products from HEU ZPPR fuel plates

    SciTech Connect

    Totemeier, T. C.

    2000-02-02

    A pyrophoric event recently occurred which involved corrosion products collected from highly-enriched uranium (HEU) fuel plates used in the Zero Power Physics Reactor (ZPPR). This paper summarizes the event and its background, and presents the results of an investigation into its source and mechanism. The investigation focused on characterization of corrosion product samples similar to those involved in the event using thermo-gravimetric analysis (TGA). Burning curve TGA tests were performed to measure the ignition temperature and hydride fractions of corrosion products in several different conditions to assess the effects of passivation treatment and long-term storage on chemical reactivity. The hydride fraction and ignition temperature of the corrosion products were found to be strongly dependent on the corrosion extent of the source metal. The results indicate that the energy source for the event was a considerable quantity of uranium hydride present in the corrosion products, but the specific ignition mechanism could not be identified.

  8. Preferred Crystallographic Orientation Development in Nano/Ultrafine-Grained 316L Stainless Steel During Martensite to Austenite Reversion

    NASA Astrophysics Data System (ADS)

    Eskandari, M.; Mohtadi-Bonab, M. A.; Basu, R.; Nezakat, M.; Kermanpur, A.; Szpunar, J. A.; Nahar, S.; Baghpanah, A. H.

    2015-02-01

    The crystallographic orientation of cold-rolled 316L stainless steel is investigated during reversion of strain-induced ά-martensite to nano/ultrafine-grained austenite upon annealing at 750 °C for different holding times; 1, 5, 15, and 30 min. The texture of nanoscale reverted austenite reveals a Brass ({110}<112>) and a Goss ({110}<100>) textures after annealing for 1 min. No new texture component is appeared through the completion of martensite to austenite reversion for 5 min, but the intensity of Brass and Goss textures are increased. Further annealing for 30 min results in a stronger texture with higher intensity for Brass compared to Goss.

  9. Characterization of hydroxyapatite coating by pulse laser deposition technique on stainless steel 316 L by varying laser energy

    NASA Astrophysics Data System (ADS)

    Khandelwal, Himanshu; Singh, Gurbhinder; Agrawal, Khelendra; Prakash, Satya; Agarwal, R. D.

    2013-01-01

    Hydroxyapatite is an attractive biomaterial mainly used in bone and tooth implants because it closely resembles human tooth and bone mineral and has proven to be biologically compatible with these tissues. In spite of this advantage of hydroxyapatite it has also certain limitation like inferior mechanical properties which do not make it suitable for long term load bearing applications; hence a lot of research is going on in the development of hydroxyapatite coating over various metallic implants. These metallic implants have good biocompatibility and mechanical properties. The aim of the present work is to deposit hydroxyapatite coating over stainless steel grade 316 L by pulse laser deposition technique by varying laser energy. To know the effect of this variation, the coatings were than characterized in detail by X-ray diffraction, finite emission-scanning electron microscope, atomic force microscope and energy dispersive X-ray spectroscopy.

  10. Dependence of the tensile properties of 316 L parent material and welds on implanted hydrogen and/or helium

    NASA Astrophysics Data System (ADS)

    Schroeder, Herbert; Liu, Wanpei

    1992-09-01

    The interest in the low temperature tensile properties of candidate alloys for first wall and blanket structures of future fusion devices is due to the possible low pressure water cooling and the associated low operation temperature in recent design studies. Therefore, the tensile properties of hydrogen and/or helium implanted 316 L stainless steel and its weldments as a function of gas concentrations and temperature were investigated. The main effects of the implantation are hardening, resulting in large increases of the yield strength proportional to the implanted gas concentration, and a gradual decrease of the corresponding rupture strain. The ultimate tensile stresses are less affected. The effect of helium implantation seems to be more pronounced than that of hydrogen implantation. At 673 K most of the implantation induced changes are recovered. Generally parent material and welds still show large ductility (≥20%) under all conditions investigated.

  11. Helium effects on the post-implantation creep properties and the microstructure of AISI 316L welds and parent material

    NASA Astrophysics Data System (ADS)

    Dai, Yong; Schroeder, Herbert

    1992-09-01

    The influence of implanted helium on the creep properties in electron-beam welds of the Next European Torus (NET) reference material, AISI 316L, and its parent material in the as-received condition has been investigated at 873 K. Helium degredation effects (i.e. reduced creep rupture time and creep rupture strain) are more serious in the parent material than in the welds. The fracture mode for implanted weld specimens is usually transgranular, while for the parent material specimens it is mixed trans- and intergranular. TEM investigations show that in the welds there is a lot of σ-ferrite at grain boundaries (occupying about 50% of grain boundary area) and in the interior of grains as well. Helium bubble sizes increase with increasing helium concentration, while helium bubble densities remain constant. Helium bubbles in the matrix are larger in size but much lower in density than those at boundaries or interfaces.

  12. Microstructural aspects of creep-rupture life of Type 316L(N) stainless steel in liquid sodium environment

    NASA Astrophysics Data System (ADS)

    Mishra, M. P.; Borgstedt, H. U.; Frees, G.; Seith, B.; Mannan, S. L.; Rodriguez, P.

    1993-04-01

    The influence of flowing sodium on creep-rupture properties of AISI Type 316L(N) stainless steel base material has been investigated at 550 and 600°C. In sodium test results were compared with reference creep-rupture data generated in air. The creep-rupture lives were longer in air than in sodium environment at 550°C, however, at 600°C, creep-rupture lives were longer in the latter than in the former environment. Microstructural studies showed the presence of sensitization and χ phase on longer duration test specimens at both temperatures. Surface cracks in sodium tested specimens were sharp and relatively more in numbers than in air where cracks were blunted. Cracks seem to follow the intergranular mode. Cavities were formed in long duration tests and propagated ahead of the χ phase.

  13. Preparation of uniform TiO 2 nanostructure film on 316L stainless steel by sol-gel dip coating

    NASA Astrophysics Data System (ADS)

    Barati, N.; Sani, M. A. Faghihi; Ghasemi, H.; Sadeghian, Z.; Mirhoseini, S. M. M.

    2009-07-01

    Sol was prepared by the mixing of tetra-η-butyle titanat, ethyl aceto acetate, and ethanol in an optimized condition. Polished 316L specimens were coated with the sol by dip-coating method. The influences of drying condition, withdrawal speed, calcination temperature, addition of dispersant, and pH of sol on TiO 2 nanostructure coating were investigated. Choosing of alcohol as drying atmosphere hindered the crack formation. The relation between coating thickness and withdrawal speed was evaluated. The optimum temperature to create a uniform distribution of nanoparticles of anatase was derived as 400 °C. Average roughness of coating was found about 10.61 nm by AFM analysis. Dispersant addition promoted formation of a uniform film as well as prevention of agglomeration. Acidic sol provided smaller particles than neutral sol.

  14. Galvanic couples of 316L steel with Ti and ion plated Ti and TiN coatings in Ringer's solutions.

    PubMed

    Gluszek, J; Jedrkowiak, J; Markowski, J; Masalski, J

    1990-07-01

    Steel 316L was coated with titanium or titanium nitride by ion plating. The tightness of the coatings was examined electro-chemically. The galvanic effects for the galvanic couples steel-titanium, steel-titanium-coated steel and steel-titanium nitride-coated steel were studied. It was found that both titanium and titanium nitride coatings were non-porous in Ringer's solution; titanium served as an anode in the couple steel-titanium; it was oxidized according to the logarithmic law. For the other two couples, the coatings were the cathodes. The rate of dissolution of steel in these couples, was however, smaller than expected, owing to a strong polarization of the coatings. The potential of the couple was similar to that of steel. PMID:2400799

  15. Laser surface alloying of 316L stainless steel coated with a bioactive hydroxyapatite-titanium oxide composite.

    PubMed

    Ghaith, El-Sayed; Hodgson, Simon; Sharp, Martin

    2015-02-01

    Laser surface alloying is a powerful technique for improving the mechanical and chemical properties of engineering components. In this study, laser surface irradiation process employed in the surface modification off 316L stainless steel substrate using hydroxyapatite-titanium oxide to provide a composite ceramic layer for the suitability of applying this technology to improve the biocompatibility of medical alloys and implants. Fusion of the metal surface incorporating hydroxyapatite-titania ceramic particles using a 30 W Nd:YAG laser at different laser powers, 40, 50 and 70% power and a scan speed of 40 mm s(-1) was observed to adopt the optimum condition of ceramic deposition. Coatings were evaluated in terms of microstructure, surface morphology, composition biocompatibility using XRD, ATR-FTIR, SEM and EDS. Evaluation of the in vitro bioactivity by soaking the treated metal in SBF for 10 days showed the deposition of biomimetic apatite. PMID:25636972

  16. Methodology for optimizing the electropolishing of stainless steel AISI 316L combining criteria of surface finish and dimensional precision

    NASA Astrophysics Data System (ADS)

    Núñez, P. J.; García-Plaza, E.; Martín, A. R.; Trujillo, R.; De la Cruz, C.

    2009-11-01

    This work examines a methodology for optimizing electrochemical polishing conditions bearing in mind the criteria that enhance minimum surface roughness and dimensional precision (minimum loss of thickness). The study consisted in electrochemically polishing stainless steel AISI 316L (ISO 4954 X2CrNiMo17133E) under a combination of different temperatures (T) baths and current densities (J), and application times (t). The surface finish (ΔRa) and dimensional variations (Δh) of the electrochemically polished workpieces were assessed, and the experimental data of the variables was correlated as can be seen by the response surfaces. This methodology enables optimum working areas to be specified using the sole criteria of surface finish, or by using a combination of both criteria (minimum roughness and maximum precision). The methodology has proven to be an optimum method for selecting electrochemical polishing conditions using the combined criteria of surface finish and dimensional precision in accordance with design requirements.

  17. Experimental investigations on effects of frequency in ultrasonically-assisted end-milling of AISI 316L: A feasibility study.

    PubMed

    Maurotto, A; Wickramarachchi, C T

    2016-02-01

    The effects of frequency in ultrasonic vibration assisted milling (UVAM) with axial vibration of the cutter is investigated in this paper. A series of face-mill experiment in dry conditions were conducted on AISI 316L, an alloy of widespread use in industry. The finished surfaces roughness were studied along with basic considerations on tool wear for both conventional milling and an array of frequencies for UVAM (20–40–60 kHz) in a wide range of cutting conditions. Surface residual stresses and cross-cut metallographic slides were used to investigate the hidden effects of UVAM. Experimental results showed competitive results for both surface roughness and residual stress in UVAM when compared with conventional milling especially in the low range of frequency with similar trend for tool wear. PMID:26601562

  18. The influence of nanostructured features on bacterial adhesion and bone cell functions on severely shot peened 316L stainless steel.

    PubMed

    Bagherifard, Sara; Hickey, Daniel J; de Luca, Alba C; Malheiro, Vera N; Markaki, Athina E; Guagliano, Mario; Webster, Thomas J

    2015-12-01

    Substrate grain structure and topography play major roles in mediating cell and bacteria activities. Severe plastic deformation techniques, known as efficient metal-forming and grain refining processes, provide the treated material with novel mechanical properties and can be adopted to modify nanoscale surface characteristics, possibly affecting interactions with the biological environment. This in vitro study evaluates the capability of severe shot peening, based on severe plastic deformation, to modulate the interactions of nanocrystallized metallic biomaterials with cells and bacteria. The treated 316L stainless steel surfaces were first investigated in terms of surface topography, grain size, hardness, wettability and residual stresses. The effects of the induced surface modifications were then separately studied in terms of cell morphology, adhesion and proliferation of primary human osteoblasts (bone forming cells) as well as the adhesion of multiple bacteria strains, specifically Staphylococcus aureus, Staphylococcus epidermidis, Pseudomonas aeruginosa, and ampicillin-resistant Escherichia coli. The results indicated a significant enhancement in surface work hardening and compressive residual stresses, maintenance of osteoblast adhesion and proliferation as well as a remarkable decrease in the adhesion and growth of gram-positive bacteria (S. aureus and S. epidermidis) compared to non-treated and conventionally shot peened samples. Impressively, the decrease in bacteria adhesion and growth was achieved without the use of antibiotics, for which bacteria can develop a resistance towards anyway. By slightly grinding the surface of severe shot peened samples to remove differences in nanoscale surface roughness, the effects of varying substrate grain size were separated from those of varying surface roughness. The expression of vinculin focal adhesions from osteoblasts was found to be singularly and inversely related to grain size, whereas the attachment of gram

  19. A Scanning Auger Microprobe analysis of corrosion products associated with sulfate reducing bacteria

    SciTech Connect

    Sadowski, R.A.; Chen, G.; Clayton, C.R.; Kearns, J.R.; Gillow, J.B.; Francis, A.J.

    1995-03-01

    A Scanning Auger Microprobe analysis was performed on the corrosion products of an austenitic AISI type 304 SS after a potentiostatic polarization of one volt for ten minutes in a modified Postgate`s C media containing sulfate reducing bacteria. The corrosion products were characterized and mapped in local regions where pitting was observed. A critical evaluation of the applicability of this technique for the examination of microbially influenced corrosion (MIC) is presented.

  20. Microstructural characterization of an SA508–309L/308L–316L domestic dissimilar metal welded safe-end joint

    SciTech Connect

    Ming, Hongliang; Zhang, Zhiming; Wang, Jianqiu Han, En-Hou; Ke, Wei

    2014-11-15

    The microstructure of an SA508–309L/308L–316L domestic dissimilar metal welded safe-end joint was characterized in this work by optical microscopy, scanning electron microscopy (with electron back scattering diffraction) and micro-hardness testing. Epitaxial growth and competitive growth are evident in the 308L–316L fusion boundary regions. A martensite layer, carbon-depleted zones, and type-II and type-I boundaries are found in the SA508–309L fusion boundary regions, while only martensite and austenite mixed zones are observed in the SA508–308L fusion boundary regions. The microstructure near the fusion boundary and the microstructure transition in the SA508 heat affected zone are quite complex. Both for SA508–309L/308L and 308L–316L, the highest residual strain is located on the outside of the weldment. The residual strain and the grain boundary character distribution change with increasing distance from the fusion boundary in the heat affected zone of 316L. Micro-hardness measurements also reveal non-uniform mechanical properties across the weldment. - Highlights: • The microstructure of SA508 HAZ, especially near the FB, is very complex. • The outside of the dissimilar metal welded joint has the highest residual. • The micro-hardness distributions along the DMWJ are non-uniform.

  1. Anisotropic Radiation-Induced Segregation in 316L Austenitic Stainless Steel with Grain Boundary Character

    SciTech Connect

    Christopher M. Barr; Gregory A. Vetterick; Kinga A. Unocic; Khalid Hattar; Xian-Ming Bai; Mitra L. Taheri

    2014-04-01

    Radiation-induced segregation (RIS) and subsequent depletion of chromium along grain boundaries has been shown to be an important factor in irradiation-assisted stress corrosion cracking in austenitic face-centered cubic (fcc)-based alloys used for nuclear energy systems. A full understanding of RIS requires examination of the effect of the grain boundary character on the segregation process. Understanding how specific grain boundary structures respond under irradiation would assist in developing or designing alloys that are more efficient at removing point defects, or reducing the overall rate of deleterious Cr segregation. This study shows that solute segregation is dependent not only on grain boundary misorientation, but also on the grain boundary plane, as highlighted by markedly different segregation behavior for the __3 incoherent and coherent grain boundaries. The link between RIS and atomistic modeling is also explored through molecular dynamic simulations of the interaction of vacancies at different grain boundary structures through defect energetics in a simple model system. A key insight from the coupled experimental RIS measurements and corresponding defect–grain boundary modeling is that grain boundary–vacancy formation energy may have a critical threshold value related to the major alloying elements’ solute segregation.

  2. Mg-Doped Hydroxyapatite/Chitosan Composite Coated 316L Stainless Steel Implants for Biomedical Applications.

    PubMed

    Sutha, S; Dhineshbabu, N R; Prabhu, M; Rajendran, V

    2015-06-01

    In this investigation, ultrasonication process was used for the synthesis of magnesium doped nano-hydroxyapatite (MH) (0, 1, 2, and 3 mol% of Mg concentration) particles with controlled size and surface morphology. The size of the prepared MH particles was in the range of 20-100 nm with narrow distribution. Increase in the concentration of Mg reduced the particle size distribution from 60 to 40 nm. On incorporation of Mg in HAp lattice, an increase of 20-66 nm in specific surface area was observed in microporous HAp particles. XRF and XRD patterns reveal that the particles possess stoichiometric composition with reduced crystallinity with respect to the Mg concentration. Surface morphology of MH/chitosan (CTS) coated implant was found to be uniform without any defects. The corrosion rate of the implant decreased with increase in Mg concentration. The in vitro formation of bonelike apatite layer on the surface of the MH/CTS coated implant was observed from simulated body fluid studies. The antimicrobial activity of the MH/CTS composites against gram-positive and gram-negative bacterial strains indicated that increasing Mg concentration enhanced antimicrobial properties. Nanoindentation analysis of apatite coated implant surface reveals that the mechanical property depends on the concentration of magnesium in HAp. From the cytotoxicity analysis against NIH 3T3 fibroblast, it was observed that the Mg incorporated HAp/CTS composite was less toxic than the MHO/CTS composite. From this result, it was concluded that the MH/CTS nanocomposites coated implant is the excellent material for implants. PMID:26369027

  3. Corrosion and repairs of ammonium carbamate decomposers

    SciTech Connect

    De Romero, M.F.; Galban, J.P.

    1996-05-01

    Corrosion-erosion problems occurred in the carbon steel base metal of the ammonium carbamate decomposers in an urea extraction process lined with type 316L (UNS S31603) urea grade stainless steel. The cladding was replaced by weld overlay using a semiautomatic gas metal arc welding process. The first layer was alloy 25%Cr-15%Ni-2%Mo (UNS W30923); the second layer was alloy 25%Cr-22%Ni-2%Mo (UNS W31020).

  4. Biofilm initiation and growth of Pseudomonas aeruginosa on 316L stainless steel in low gravity in orbital space flight

    NASA Astrophysics Data System (ADS)

    Todd, Paul; Pierson, Duane L.; Allen, Britt; Silverstein, JoAnn

    The formation of biofilms by water microorganisms such as Pseudomonas aeruginosa in spacecraft water systems has been a matter of concern for long-duration space flight. Crewed spacecraft plumbing includes internal surfaces made of 316L stainless steel. Experiments were therefore undertaken to compare the ability of P. aeruginosa to grow in suspension, attach to stainless steel and to grow on stainless steel in low gravity on the space shuttle. Four categories of cultures were studied during two space shuttle flights (STS-69 and STS-77). Cultures on the ground were held in static horizontal or vertical cylindrical containers or were tumbled on a clinostat and activated under conditions identical to those for the flown cultures. The containers used on the ground and in flight were BioServe Space Technologies’ Fluid Processing Apparatus (FPA), an open-ended test tube with rubber septa that allows robotic addition of bacteria to culture media to initiate experiments and the addition of fixative to conclude experiments. Planktonic growth was monitored by spectrophotometry, and biofilms were characterized quantitatively by epifluorescence and scanning electron microscopy. In these experiments it was found that: (1) Planktonic growth in flown cultures was more extensive than in static cultures, as seen repeatedly in the history of space microbiology, and closely resembled the growth of tumbled cultures. (2) Conversely, the attachment of cells in flown cultures was as much as 8 times that in tumbled cultures but not significantly different from that in static horizontal and vertical cultures, consistent with the notion that flowing fluid reduces microbial attachment. (3) The final surface coverage in 8 days was the same for flown and static cultures but less by a factor of 15 in tumbled cultures, where coverage declined during the preceding 4 days. It is concluded that cell attachment to 316L stainless steel in the low gravity of orbital space flight is similar to that

  5. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-23

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to...

  6. Effect of Strain Rate on the Dynamic Recrystallization Behavior in a Nitrogen-Enhanced 316L(N)

    NASA Astrophysics Data System (ADS)

    Mandal, Sumantra; Jayalakshmi, M.; Bhaduri, A. K.; Subramanya Sarma, V.

    2014-11-01

    In this paper, the effect of strain rate (in the domain of 0.001 to 10 s-1) on dynamic recrystallization (DRX) kinetics in a nitrogen-enhanced 316L(N) austenitic stainless steel during high temperature [≥1123 K (≥850 °C)] deformation is reported. In the low strain rate domain ( i.e., <0.1 s-1), the DRX is predominantly governed by higher growth of DRX grains resulting in a higher DRX fraction and larger DRX grain size. On the other hand, DRX at higher strain rates ( i.e., ≥1 s-1) is mainly controlled by higher nucleation resulting in higher DRX fraction with a finer grain size. In the intermediate strain rate regime of 0.1 s-1, sluggish kinetics of DRX is observed since neither the nucleation nor the growth of DRX grains is predominant. The annealing twinning event, which may accelerates the DRX kinetics, is also observed to occur more frequently during the low and high strain rate deformations.

  7. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    NASA Astrophysics Data System (ADS)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-04-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters (i.e., laser power (P), welding current (A), distance between laser and arc (D), and welding speed (V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  8. Effect of SUS316L stainless steel surface conditions on the wetting of molten multi-component oxides ceramic

    NASA Astrophysics Data System (ADS)

    Wang, Jin; Matsuda, Nozomu; Shinozaki, Nobuya; Miyoshi, Noriko; Shiraishi, Takanobu

    2015-02-01

    A study on the effect of SUS316L stainless steel surface conditions on the wetting behavior of molten multi-component oxides ceramic was performed and aimed to contribute to the further understanding of the application of oxides ceramic in penetration treatment of stainless steel coatings and the deposition of stainless steel cermet coatings. The results show that at 1273 K, different surface pre-treatments (polishing and heating) had an important effect on the wetting behavior. The molten multi-component oxides showed good wettability on both stainless steel substrates, however, the wetting process on the polished substrate was significantly slower than that on the heated substrates. The mechanism of the interfacial reactions was discussed based on the microscopic and thermodynamic analysis, the substrates reacted with oxygen generated from the decomposition of the molten multi-component oxides and oxygen contained in the argon atmosphere, and the oxide film caused the molten multi-component oxides ceramic to spread on the substrates surfaces. For the polished substrate, more time was required for the surface oxidation to reach the surface composition of Heated-S, which resulted in relatively slow spreading and wetting rates. Moreover, the variance of the surface roughness drove the final contact angles to slightly different values following the sequence Polished-S > Heated-S.

  9. Influence of flowing sodium on creep deformation and rupture behaviour of 316L(N) austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Ravi, S.; Laha, K.; Mathew, M. D.; Vijayaraghavan, S.; Shanmugavel, M.; Rajan, K. K.; Jayakumar, T.

    2012-08-01

    The influence of flowing sodium on creep deformation and rupture behaviour of AISI 316L(N) austenitic stainless steel has been investigated at 873 K over a stress range of 235-305 MPa. The results were compared with those obtained from testing in air environment. The steady state creep rates of the material were not influenced appreciably by the testing environments. The time to onset of tertiary stage of creep deformation was delayed in sodium environment. The creep-rupture lives of the material increased in sodium environment, which became more pronounced at lower applied stresses. The increase in rupture life of the material in flowing sodium was accompanied by an increase in rupture ductility. The creep damage on specimen surface as well as inside the specimen was less in specimen tested in sodium. SEM fractographic investigation revealed predominantly transgranular dimple failure for the specimen tested in sodium, whereas predominantly intergranular creep failure was observed in the air tested specimens. Almost no oxidation was observed in the specimens creep tested in the sodium environment. Absence of oxidation and less creep damage cavitation extended the secondary state in liquid sodium tests and lead to increase in creep rupture life and ductility of the material as compared to in air.

  10. MC3T3-E1 cell response to stainless steel 316L with different surface treatments.

    PubMed

    Zhang, Hongyu; Han, Jianmin; Sun, Yulong; Huang, Yongling; Zhou, Ming

    2015-11-01

    In the present study, stainless steel 316L samples with polishing, aluminum oxide blasting, and hydroxyapatite (HA) coating were prepared and characterized through a scanning electron microscope (SEM), optical interferometer (surface roughness, Sq), contact angle, surface composition and phase composition analyses. Osteoblast-like MC3T3-E1 cell adhesion on the samples was investigated by cell morphology using a SEM (4h, 1d, 3d, 7d), and cell proliferation was assessed by MTT method at 1d, 3d, and 7d. In addition, adsorption of bovine serum albumin on the samples was evaluated at 1h. The polished sample was smooth (Sq: 1.8nm), and the blasted and HA coated samples were much rougher (Sq: 3.2μm and 7.8μm). Within 1d of incubation, the HA coated samples showed the best cell morphology (e.g., flattened shape and complete spread), but there was no significant difference after 3d and 7d of incubation for all the samples. The absorbance value for the HA coated samples was the highest after 1d and 3d of incubation, indicating better cell viability. However, it reduced to the lowest value at 7d. Protein adsorption on the HA coated samples was the highest at 1h. The results indicate that rough stainless steel surface improves cell adhesion and morphology, and HA coating contributes to superior cell adhesion, but inhibits cell proliferation. PMID:26249561

  11. Femtosecond laser treatment of 316L improves its surface nanoroughness and carbon content and promotes osseointegration: An in vitro evaluation.

    PubMed

    Kenar, Halime; Akman, Erhan; Kacar, Elif; Demir, Arif; Park, Haiwoong; Abdul-Khaliq, Hashim; Aktas, Cenk; Karaoz, Erdal

    2013-08-01

    Cell-material surface interaction plays a critical role in osseointegration of prosthetic implants used in orthopedic surgeries and dentistry. Different technical approaches exist to improve surface properties of such implants either by coating or by modification of their topography. Femtosecond laser treatment was used in this study to generate microspotted lines separated by 75, 125, or 175μm wide nanostructured interlines on stainless steel (316L) plates. The hydrophobicity and carbon content of the metallic surface were improved simultaneously through this method. In vitro testing of the laser treated plates revealed a significant improvement in adhesion of human endothelial cells and human bone marrow mesenchymal stem cells (hBM MSCs), the cells involved in microvessel and bone formation, respectively, and a significant decrease in fibroblast adhesion, which is implicated in osteolysis and aseptic loosening of prostheses. The hBM MSCs showed an increased bone formation rate on the laser treated plates under osteogenic conditions; the highest mineral deposition was obtained on the surface with 125μm interline distance (292±18mg/cm(2) vs. 228±43mg/cm(2) on untreated surface). Further in vivo testing of these laser treated surfaces in the native prosthetic implant niche would give a real insight into their effectiveness in improving osseointegration and their potential use in clinical applications. PMID:23563298

  12. Summary of recommended correlations for ITER-grade type 316L(N) for the ITER materials properties handbook

    SciTech Connect

    Billone, M.C.; Pawel, J.E.

    1996-04-01

    The focus of this effort is the effects of irradiation on the ultimate tensile strengths (UTS), the yield strength (YS), the uniform elongation (UE), the total elongation (TE) and the reduction in area (RA) in the ITER-relevant temperature range of 100-400{degrees}C. For the purpose of this summary, data for European heats of 316 with 0.020.08 wt.% are referred to as E316L(N) data and grouped together. Other heats of 316 and Ti-modified 316 are also included in the data base. For irradiation and postirradiation-test temperatures in the range of 200-400{degrees}C, the common behavior of these heats of stainless steel is a yield strength approaching the ultimate tensile strength approaching 800 MPa, a uniform elongation approaching 0.3%, a total elongation approaching 3-9%, and a high (about 60%) reduction in area as the neutron damage approaches 10 dpa.

  13. Effects of Hydrogen Gas Environment on Fatigue Strength at 107 cycles in Plain Specimen of Type 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kawamoto, Kyohei; Ochi, Kazuhiko; Oda, Yasuji; Noguchi, Hiroshi

    In order to clarify the hydrogen effect on the fatigue strength at 107 cycles in a plain specimen of type 316L austenitic stainless steel, rotating bending fatigue tests in laboratory air and plane bending fatigue tests in 1.0 MPa dry hydrogen gas and in air at 313 K were carried out. The main results obtained are as follows. The observed fatigue behavior showed that the fatigue strength at 107 cycles in both environments is determined by the non-propagation of a fatigue crack of the order of the grain size. Also, the strength at 107 cycles in hydrogen gas is slightly higher than that in air. In the region of high-cycle fatigue, the fatigue life in hydrogen gas is longer than that in air, which is mainly caused by the longer crack initiation life in hydrogen gas. The crack propagation life in hydrogen gas is shorter than that in air but has only a small ratio to the fatigue life in this region.

  14. Surface morphology and void formation in 316L stainless steel irradiated with high energy C-ions

    NASA Astrophysics Data System (ADS)

    Wang, Z. G.; Chen, K. Q.; Li, L. W.; Zhang, C. H.; Quan, J. M.; Hou, M. D.; Xu, R. H.; Ma, F.; Jin, Y. F.; Li, C. L.; Sun, Y. M.

    This work reports the study of changes of surface topography and bulk structure of 316L stainless steel (SS) irradiated at 773 K with 51.4 MeV C-ions to a fluence of 1.14 × 10 22 ions/m 2. The calculated damage levels at the surface and at the damage peak position were 0.9 and 124 displacements per atom (dpa), respectively. The changes of surface topography and bulk structure were checked at room temperature by the use of scanning probe microscopy (SPM), scanning electron microscopy (SEM), 1 MV high voltage electron microscopy (HVEM) and transmission electron microscopy (TEM) with cross-section technique. The experimental results suggested that high dose carbon ion irradiation led to (1) serious pitting, flaking, and crazing along grain boundaries of the irradiated surface; (2) voids formed in the area around the damage peak and mean void swelling is about 4%. The void swelling data deduced from the SEM and TEM observations were the same within the experimental error. Furthermore, some phase change has been detected in the carbon ion stop region. All these observed phenomena were interrelated and have been discussed.

  15. The Effect of Surface Finish on Low-Temperature Acetylene-Based Carburization of 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Ge, Yindong; Ernst, Frank; Kahn, Harold; Heuer, Arthur H.

    2014-12-01

    We observed a strong influence of surface finish on the efficacy of low-temperature acetylene-based carburization of AISI 316L austenitic stainless steel. Steel coupons were prepared with different surface finishes prior to carburization, from P400 SiC grit paper to 1- µm-diameter-diamond-paste. The samples with the finer surface finish developed a thicker "case" (a carbon-rich hardened surface layer) and a larger surface carbon concentration. Transmission electron microscopy revealed that the differences arose mainly from the nature of the deformation-induced disturbed layer on the steel surface. A thick (>400 nm) disturbed layer consisting of nano-crystalline grains (≈10 nm diameter) inhibits acetylene-based carburization. The experimental observations can be explained by assuming that during machining or coarse polishing, the surface oxide layer is broken up and becomes incorporated into the deformation-induced disturbed layer. The incorporated oxide-rich films retard or completely prevent the ingress of carbon into the stainless steel.

  16. Plasma surface oxidation of 316L stainless steel for improving adhesion strength of silicone rubber coating to metal substrate

    NASA Astrophysics Data System (ADS)

    Latifi, Afrooz; Imani, Mohammad; Khorasani, Mohammad Taghi; Daliri Joupari, Morteza

    2014-11-01

    Stainless steel 316L is one of the most widely used materials for fabricating of biomedical devices hence, improving its surface properties is still of great interest and challenging in biomaterial sciences. Plasma oxidation, in comparison to the conventional chemical or mechanical methods, is one of the most efficient methods recently used for surface treatment of biomaterials. Here, stainless steel specimens were surface oxidized by radio-frequency plasma irradiation operating at 34 MHz under pure oxygen atmosphere. Surface chemical composition of the samples was significantly changed after plasma oxidation by appearance of the chromium and iron oxides on the plasma-oxidized surface. A wettable surface, possessing high surface energy (83.19 mN m-1), was observed after plasma oxidation. Upon completion of the surface modification process, silicone rubber was spray coated on the plasma-treated stainless steel surface. Morphology of the silicone rubber coating was investigated by scanning electron microscopy (SEM). A uniform coating was formed on the oxidized surface with no delamination at polymer-metal interface. Pull-off tests showed the lowest adhesion strength of coating to substrate (0.12 MPa) for untreated specimens and the highest (0.89 MPa) for plasma-oxidized ones.

  17. Low-Temperature Aging of Delta-Ferrite in 316L SS Welds; Changes in Mechanical Properties and Etching Properties

    NASA Astrophysics Data System (ADS)

    Abe, Hiroshi; Shimizu, Keita; Watanabe, Yutaka

    Thermal aging embrittlement of LWR components made of stainless cast (e.g. CF-8 and CF-8M) is a potential degradation issue, and careful attention has been paid on it. Although welds of austenitic stainless steels (SSs) have γ-δ duplex microstructure, which is similar to that of the stainless cast, examination on thermal aging characteristics of the SS welds is very limited. In order to evaluate thermal aging behavior of weld metal of austenitic stainless steel, the 316L SS weld metal has been prepared and changes in mechanical properties and in etching properties at isothermal aging at 335°C have been investigated. The hardness of the ferrite phase has increased with aging, while the hardness of austenite phase has stayed same. It has been suggested that spinodal decomposition has occurred in δ-ferrite by the 335°C aging. The etching rates of δ-ferrite at immersion test in 5wt% hydrochloric acid solution have been also investigated using an AFM technique. The etching rate of ferrite phase has decreased consistently with the increase in hardness of ferrite phase. It has been thought that this characteristic is also caused by spinodal decomposition of ferrite into chromium-rich (α') and iron-rich (α).

  18. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    NASA Astrophysics Data System (ADS)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-08-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters ( i.e., laser power ( P), welding current ( A), distance between laser and arc ( D), and welding speed ( V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  19. Microstructural Variations Across a Dissimilar 316L Austenitic: 9Cr Reduced Activation Ferritic Martensitic Steel Weld Joint

    NASA Astrophysics Data System (ADS)

    Thomas Paul, V.; Karthikeyan, T.; Dasgupta, Arup; Sudha, C.; Hajra, R. N.; Albert, S. K.; Saroja, S.; Jayakumar, T.

    2016-03-01

    This paper discuss the microstructural variations across a dissimilar weld joint between SS316 and 9Cr-RAFM steel and its modifications on post weld heat treatments (PWHT). Detailed characterization showed a mixed microstructure of austenite and martensite in the weld which is in agreement with the phases predicted using Schaeffler diagram based on composition measurements. The presence of very low volume fraction of δ-ferrite in SS316L has been identified employing state of the art electron back-scattered diffraction technique. PWHT of the ferritic steel did not reduce the hardness in the weld metal. Thermal exposure at 973 K (700 °C) showed a progressive reduction in hardness of weld joint with duration of treatment except in austenitic base metal. However, diffusion annealing at 1073 K (800 °C) for 100 hours resulted in an unexpected increase in hardness of weld metal, which is a manifestation of the dilution effects and enrichment of Ni on the transformation characteristics of the weld zone. Migration of carbon from ferritic steel aided the precipitation of fine carbides in the austenitic base metal on annealing at 973 K (700 °C); but enhanced diffusion at 1073 K (880 °C) resulted in coarsening of carbides and thereby reduction of hardness.

  20. Effect of multiphase slug flow on the stability of corrosion product layer

    SciTech Connect

    Gopal, M.; Rajappa, S.

    1999-11-01

    Corrosion experiments were carried out under iron carbonate scale-forming conditions in a large diameter, multiphase flow system. Both oil/water and oil/water/gas slug flows were studied at pressures up to 0.79 MPa and temperatures of 60 C and 80 C. It was found that with increasing iron concentration, the corrosion rates were reduced to negligible values in oil/water flows. However, significant corrosion was seen in slug flow with clear evidence of damage to the corrosion product layer due to impact and possible collapse of gas bubbles and a considerable reduction in the layer thickness. Details of corrosion rates and corrosion coupon surface analysis are presented.

  1. Speciation and distribution of vanadium in drinking water iron pipe corrosion by-products

    SciTech Connect

    Gerke, Tammie L.; Scheckel, Kirk G.; Maynard, J. Barry

    2010-11-12

    Vanadium (V) when ingested from drinking water in high concentrations (> 15 {micro}g L{sup -1}) is a potential health risk and is on track to becoming a regulated contaminant. High concentrations of V have been documented in lead corrosion by-products as Pb{sub 5}(V{sup 5+}O{sub 4}){sub 3}Cl (vanadinite) which, in natural deposits is associated with iron oxides/oxyhydroxides, phases common in iron pipe corrosion by-products. The extent of potential reservoirs of V in iron corrosion by-products, its speciation, and mechanism of inclusion however are unknown. The aim of this study is to assess these parameters in iron corrosion by-products, implementing synchrotron-based {mu}-XRF mapping and {mu}-XANES along with traditional physiochemical characterization. The morphologies, mineralogies, and chemistry of the samples studied are superficially similar to typical iron corrosion by-products. However, we found V present as discrete grains of Pb{sub 5}(V{sup 5+}O{sub 4}){sub 3}Cl likely embedded in the surface regions of the iron corrosion by-products. Concentrations of V observed in bulk XRF analysis ranged from 35 to 899 mg kg{sup -1}. We calculate that even in pipes with iron corrosion by-products with low V concentration, 100 mg kg{sup -1}, as little as 0.0027% of a 0.1-cm thick X 100-cm long section of that corrosion by-product needs to be disturbed to increase V concentrations in the drinking water at the tap to levels well above the 15 {micro}g L{sup -1} notification level set by the State of California and could adversely impact human health. In addition, it is likely that large reservoirs of V are associated with iron corrosion by-products in unlined cast iron mains and service branches in numerous drinking water distribution systems.

  2. Microstructure, corrosion and tribological and antibacterial properties of Ti-Cu coated stainless steel.

    PubMed

    Jin, Xiaomin; Gao, Lizhen; Liu, Erqiang; Yu, Feifei; Shu, Xuefeng; Wang, Hefeng

    2015-10-01

    A Ti-Cu coated layer on 316L stainless steel (SS) was obtained by using the Closed Field Unbalanced Magnetron Sputtering (CFUBMS) system to improve antibacterial activity, corrosion and tribological properties. The microstructure and phase constituents of Ti-Cu coated layer were characterized by using X-ray diffraction (XRD), scanning electron microscopy (SEM) and glow discharge optical emission spectrometry (GDOES). The corrosion and tribological properties of a stainless steel substrate, SS316L, when coated with Ti-Cu were investigated in a simulated body fluid (SBF) environment. The viability of bacteria attached to the antibacterial surface was tested using the spread plate method. The results indicate that the Ti-Cu coated SS316L could achieve a higher corrosion polarization resistance and a more stable corrosion potential in an SBF environment than the uncoated SS316L substrate. The desirable corrosion protection performance of Ti-Cu may be attributable to the formation of a Ti-O passive layer on the coating surface, protecting the coating from further corrosion. The Ti-Cu coated SS316L also exhibited excellent wear resistance and chemical stability during the sliding tests against Si3N4 balls in SBF environment. Moreover, the Ti-Cu coatings exhibited excellent antibacterial abilities, where an effective reduction of 99.9% of Escherichia coli (E.coli) within 12h was achieved by contact with the modified surface, which was attributed to the release of copper ions when the Ti-Cu coatings are in contact with bacterial solution. PMID:26093948

  3. TEM characterization of corrosion products formed on a SS-15ZR alloy.

    SciTech Connect

    Luo, J. S.; Abraham, D. P.

    2000-01-04

    The corrosion products formed on a stainless steel-15Zr (SS-15Zr) alloy have been characterized by transmission electron microscopy (TEM) and energy dispersive x-ray spectroscopy (EDS). Examination of alloy particles that were immersed in 90 C deionized water for two years revealed that different corrosion products were formed on the stainless steel and intermetallic phases. Two corrosion products were identified on an austenite particle: trevorite (NiFe{sub 2}O{sub 4}) in the layer close to the metal and maghemite (Fe{sub 2}O{sub 3}) in the outer layer. The corrosion layer formed on the intermetallic was uniform, adherent, and amorphous. The EDS analysis indicated that the layer was enriched in zirconium when compared with the intermetallic composition. High-resolution TEM images of the intermetallic-corrosion layer interface show an interlocking metal-oxide interface which may explain the relatively strong adherence of the corrosion layer to the intermetallic surface. These results will be used to evaluate corrosion mechanisms and predict long-term corrosion behavior of the alloy waste form.

  4. Comparative MRI compatibility of 316 L stainless steel alloy and nickel-titanium alloy stents.

    PubMed

    Holton, Andrea; Walsh, Edward; Anayiotos, Andreas; Pohost, Gerald; Venugopalan, Ramakrishna

    2002-01-01

    The initial success of coronary stenting is leading to a proliferation in peripheral stenting. A significant portion of the stents used in a clinical setting are made of 316 low carbon stainless steel (SS). Other alloys that have been used for stent manufacture include tantalum, MP35N, and nickel-titanium (NiTi). The ferromagnetic properties of SS cause the production of artifacts in magnetic resonance imaging (MRI). The NiTi alloys, in addition to being known for their shape memory or superelastic properties, have been shown to exhibit reduced interference in MRI. Thus, the objective of this study was to determine the comparative MRI compatibility of SS and NiTi stents. Both gradient echo and spin-echo images were obtained at 1.5 and 4.1 T field strengths. The imaging of stents of identical geometry but differing compositions permitted the quantification of artifacts produced due to device composition by normalizing the radio frequency shielding effects. These images were analyzed for magnitude and spatial extent of signal loss within the lumen and outside the stent. B1 mapping was used to quantify the attenuation throughout the image. The SS stent caused significant signal loss and did not allow for visibility of the lumen. However, the NiTi stent caused only minor artifacting and even allowed for visualization of the signal from within the lumen. In addition, adjustments to the flip angle of standard imaging protocols were shown to improve the quality of signal from within the lumen. PMID:12549230

  5. Bioaccumulation and food chain transfer of corrosion products from radioactive stainless steel

    SciTech Connect

    Young, J.S.

    1986-07-01

    Two sets of experiments were conducted to determine if corrosion products from radioactive Type 347 stainless steel could be biologically transferred from sediment through a marine food chain, and whether corrosion products dissolved in seawater could be bioaccumulated and then eliminated. Corrosion products containing /sup 60/Co and /sup 63/Ni from the radioactive stainless steel were introduced into marine sediments. Infaunal polychaete worms exposed to these sediments bioaccumulated the radionuclides. The feeding of these worms to shrimp and fish resulted in a trophic transfer of the radioactive products across a one-step food chain. The magnitude of the transfers are described in terms of transfer factors. Dissolved corrosion products as measured by the radionuclides were also bioaccumulated by shrimp and fish concentrating more than fish. Concentration factors were calculated.

  6. 77 FR 13093 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-05

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty (``CVD'') order on corrosion-resistant carbon steel flat... Review'' below. \\1\\ See Corrosion-Resistant Carbon Steel Flat Products from the Republic of...

  7. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea covering the period January 1, 2009, through December 31, 2009. See Corrosion-Resistant Carbon Steel...

  8. Influence of Prior Fatigue Damage on Tensile Properties of 316L(N) Stainless Steel and Modified 9Cr-1Mo Steel

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Mathew, M. D.; Bhaduri, A. K.

    2015-02-01

    In the current study, the effect of prior low-cycle fatigue (LCF) damage on the tensile properties of 316L(N) stainless steel (SS) and modified 9Cr-1Mo steel were systematically investigated. The LCF tests were interrupted at 5, 10, 30, and 50 pct of the total fatigue life followed by tensile tests on the same specimens at the same strain rate (3 × 10-3 s-1) and temperatures of 300 K, 823 K, and 873 K (27 °C, 550 °C, and 600 °C). Prior strain cycling at elevated temperatures had remarkable effect on the tensile properties of both cyclically hardening and cyclically softening materials. An exponential relationship between the yield stress and the amount of pre-strain cycles is obtained for both the materials. The initial drastic change in the yield strength values up to 10 pct of fatigue life may be due to the microstructural changes that lead to hardening or softening in 316L(N) SS and modified 9Cr-1Mo steel, respectively. Saturation in the yield strength values beyond 10 pct of fatigue life has practical importance for remnant fatigue life assessment. Evolution of fatigue damage in both the 316L(N) SS and modified 9Cr-1Mo steel was analyzed using the surface replica technique.

  9. EBSD and TEM investigation of the hot deformation substructure characteristics of a type 316L austenitic stainless steel.

    PubMed

    Cizek, P; Whiteman, J A; Rainforth, W M; Beynon, J H

    2004-03-01

    The evolution of crystallographic texture and deformation substructure was studied in a type 316L austenitic stainless steel, deformed in rolling at 900 degrees C to true strain levels of about 0.3 and 0.7. Electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) were used in the investigation and a comparison of the substructural characteristics obtained by these techniques was made. At the lower strain level, the deformation substructure observed by EBSD appeared to be rather poorly developed. There was considerable evidence of a rotation of the pre-existing twin boundaries from their original orientation relationship, as well as the formation of highly distorted grain boundary regions. In TEM, at this strain level, the substructure was more clearly revealed, although it appeared rather inhomogeneously developed from grain to grain. The subgrains were frequently elongated and their boundaries often approximated to traces of [111] slip planes. The corresponding misorientations were small and largely displayed a non-cumulative character. At the larger strain, the substructure within most grains became well developed and the corresponding misorientations increased. This resulted in better detection of sub-boundaries by EBSD, although the percentage of indexing slightly decreased. TEM revealed splitting of some sub-boundaries to form fine microbands, as well as the localized formation of microshear bands. The substructural characteristics observed by EBSD, in particular at the larger strain, generally appeared to compare well with those obtained using TEM. With increased strain level, the mean subgrain size became finer, the corresponding mean misorientation angle increased and both these characteristics became less dependent on a particular grain orientation. The statistically representative data obtained will assist in the development of physically based models of microstructural evolution during thermomechanical processing of austenitic

  10. Effects of surface mechanical attrition treatment (SMAT) on a rough surface of AISI 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Arifvianto, B.; Suyitno; Mahardika, M.

    2012-03-01

    Surface mechanical attrition treatment (SMAT) improves mechanical properties of metallic materials through the formation of nanocrystallites at their surface layer. It also modifies the morphology and roughness of the work surface. Surface roughening by the SMAT has been reported previously in a smooth specimen, however in this study the starting point was a rough surface and a smoothening phenomenon is observed. In this paper, the mechanisms involved in the surface smoothening of AISI 316L stainless steel during the SMAT are elucidated. The SMAT was conducted on a specimen with a roughness of Ra = 3.98 μm for 0-20 min. The size of milling balls used in the SMAT was varied from 3.18 mm to 6.35 mm. The modification of subsurface microhardness, surface morphology, roughness and mass reduction of the specimen due to the SMAT were studied. The result shows the increasing microhardness of the surface and subsurface of the steel due to the SMAT. The impacts of milling balls deform the surface and produce a flat-like structure at this layer. Surface roughness decreases until its saturation is achieved in the SMAT. The mass reduction of the specimens is also detected and may indicate material removal or surface erosion by the SMAT. The size of milling ball is found to be the important feature determining the pattern of roughness evolution and material removal during the SMAT. From this study, two principal mechanisms in the evolution of surface morphology and roughness during the SMAT are proposed, i.e. indentation and surface erosion by the multiple impacts of milling balls. A comparative study with the results of the previous experiment indicates that the initial surface roughness has no influence in the work hardening by the SMAT but it does slightly on the saturated roughness value obtained by this treatment.

  11. Modeling of corrosion product migration in the secondary circuit of nuclear power plants with WWER-1200

    NASA Astrophysics Data System (ADS)

    Kritskii, V. G.; Berezina, I. G.; Gavrilov, A. V.; Motkova, E. A.; Zelenina, E. V.; Prokhorov, N. A.; Gorbatenko, S. P.; Tsitser, A. A.

    2016-04-01

    Models of corrosion and mass transfer of corrosion products in the pipes of the condensate-feeding and steam paths of the secondary circuit of NPPs with WWER-1200 are presented. The mass transfer and distribution of corrosion products over the currents of the working medium of the secondary circuit were calculated using the physicochemical model of mass transfer of corrosion products in which the secondary circuit is regarded as a cyclic system consisting of a number of interrelated elements. The circuit was divided into calculated regions in which the change in the parameters (flow rate, temperature, and pressure) was traced and the rates of corrosion and corrosion products entrainment, high-temperature pH, and iron concentration were calculated. The models were verified according to the results of chemical analyses at Kalinin NPP and iron corrosion product concentrations in the feed water at different NPPs depending on pH at 25°C (pH25) for service times τ ≥ 5000 h. The calculated pH values at a coolant temperature t (pH t ) in the secondary circuit of NPPs with WWER-1200 were presented. The calculation of the distribution of pH t and ethanolamine and ammonia concentrations over the condensate feed (CFC) and steam circuits is given. The models are designed for developing the calculation codes. The project solutions of ATOMPROEKT satisfy the safety and reliability requirements for power plants with WWER-1200. The calculated corrosion and corrosion product mass transfer parameters showed that the model allows the designer to choose between the increase of the correcting reagent concentration, the use of steel with higher chromium contents, and intermittent washing of the steam generator from sediments as the best solution for definite regions of the circuit.

  12. Method for forming a layer of synthetic corrosion products on tubing surfaces

    DOEpatents

    Lane, Michael H.; Salamon, Eugene J. M.

    1996-01-01

    A method is provided for forming a synthetic corrosion product layer on tube surfaces. The method utilizes two dissimilar materials with different coefficients of thermal expansion. An object tube and sacrificial tube are positioned one inside the other such that an annular region is created between the two tubes' surfaces. A slurry of synthetic corrosion products is injected into this annular region and the assembly is heat treated. This heat causes the tubes to expand, the inner tube with the higher coefficient of expansion expanding more than the outer tube, thereby creating internal pressures which consolidate the corrosion products and adhere the corrosion products to the tubing surfaces. The sacrificial tube may then be removed by conventional chemical etching or mechanical methods.

  13. FINAL REPORT. MICROBIALLY PROMOTED SOLUBILIZATION OF STEEL CORROSION PRODUCTS AND FATE OF ASSOCIATED ACTINIDES

    EPA Science Inventory

    This research project investigated processes related to the microbial reductive dissolution of mild and stainless steel corrosion products and the fate of associated radionuclide and metal contaminants. The general goals were to (1) develop an improved understanding of microbial ...

  14. Evaluation of the soft tissue biocompatibility of MgCa0.8 and surgical steel 316L in vivo: a comparative study in rabbits

    PubMed Central

    2010-01-01

    Background Recent studies have shown the potential suitability of magnesium alloys as biodegradable implants. The aim of the present study was to compare the soft tissue biocompatibility of MgCa0.8 and commonly used surgical steel in vivo. Methods A biodegradable magnesium calcium alloy (MgCa0.8) and surgical steel (S316L), as a control, were investigated. Screws of identical geometrical conformation were implanted into the tibiae of 40 rabbits for a postoperative follow up of two, four, six and eight weeks. The tibialis cranialis muscle was in direct vicinity of the screw head and thus embedded in paraffin and histologically and immunohistochemically assessed. Haematoxylin and eosin staining was performed to identify macrophages, giant cells and heterophil granulocytes as well as the extent of tissue fibrosis and necrosis. Mouse anti-CD79α and rat anti-CD3 monoclonal primary antibodies were used for B- and T-lymphocyte detection. Evaluation of all sections was performed by applying a semi-quantitative score. Results Clinically, both implant materials were tolerated well. Histology revealed that a layer of fibrous tissue had formed between implant and overlying muscle in MgCa0.8 and S316L, which was demarcated by a layer of synoviocyte-like cells at its interface to the implant. In MgCa0.8 implants cavities were detected within the fibrous tissue, which were surrounded by the same kind of cell type. The thickness of the fibrous layer and the amount of tissue necrosis and cellular infiltrations gradually decreased in S316L. In contrast, a decrease could only be noted in the first weeks of implantation in MgCa0.8, whereas parameters were increasing again at the end of the observation period. B-lymphocytes were found more often in MgCa0.8 indicating humoral immunity and the presence of soluble antigens. Conversely, S316L displayed a higher quantity of T-lymphocytes. Conclusions Moderate inflammation was detected in both implant materials and resolved to a minimum

  15. Corrosion Assessment of Candidate Materials for the SHINE Subcritical Assembly Vessel and Components FY14 Report

    SciTech Connect

    Pawel, Steven J.

    2014-10-01

    Laboratory corrosion testing of candidate alloys—including Zr-4 and Zr-2.5Nb representing the target solution vessel, and 316L, 2304, 304L, and 17-4 PH stainless steels representing process piping and balance-of-plant components—was performed in support of the proposed SHINE process to produce 99Mo from low-enriched uranium. The test solutions used depleted uranyl sulfate in various concentrations and incorporated a range of temperatures, excess sulfuric acid concentrations, nitric acid additions (to simulate radiolysis product generation), and iodine additions. Testing involved static immersion of coupons in solution and in the vapor above the solution, and was extended to include planned-interval tests to examine details associated with stainless steel corrosion in environments containing iodine species. A large number of galvanic tests featuring couples between a stainless steel and a zirconium-based alloy were performed, and limited vibratory horn testing was incorporated to explore potential erosion/corrosion features of compatibility. In all cases, corrosion of the zirconium alloys was observed to be minimal, with corrosion rates based on weight loss calculated to be less than 0.1 mil/year with no change in surface roughness. The resulting passive film appeared to be ZrO2 with variations in thickness that influence apparent coloration (toward light brown for thicker films). Galvanic coupling with various stainless steels in selected exposures had no discernable effect on appearance, surface roughness, or corrosion rate. Erosion/corrosion behavior was the same for zirconium alloys in uranyl sulfate solutions and in sodium sulfate solutions adjusted to a similar pH, suggesting there was no negative effect of uranium resulting from fluid dynamic conditions aggressive to the passive film. Corrosion of the candidate stainless steels was similarly modest across the entire range of exposures. However, some sensitivity to corrosion of the stainless steels was

  16. Comparison of organic peracids in wastewater treatment: Disinfection, oxidation and corrosion.

    PubMed

    Luukkonen, Tero; Heyninck, Tom; Rämö, Jaakko; Lassi, Ulla

    2015-11-15

    The use of organic peracids in wastewater treatment is attracting increasing interest. The common beneficial features of peracids are effective anti-microbial properties, lack of harmful disinfection by-products and high oxidation power. In this study performic (PFA), peracetic (PAA) and perpropionic acids (PPA) were synthesized and compared in laboratory batch experiments for the inactivation of Escherichia coli and enterococci in tertiary wastewater, oxidation of bisphenol-A and for corrosive properties. Disinfection tests revealed PFA to be a more potent disinfectant than PAA or PPA. 1.5 mg L(-1) dose and 2 min of contact time already resulted in 3.0 log E. coli and 1.2 log enterococci reduction. Operational costs of disinfection were estimated to be 0.0114, 0.0261 and 0.0207 €/m(3) for PFA, PAA and PPA, respectively. Disinfection followed the first order kinetics (Hom model or S-model) with all studied peracids. However, in the bisphenol-A oxidation experiments involving Fenton-like conditions (pH = 3.5, Fe(2+) or Cu(2+) = 0.4 mM) peracids brought no additional improvement to traditionally used and lower cost hydrogen peroxide. Corrosion measurements showed peracids to cause only a negligible corrosion rate (<6 μm year(-1)) on stainless steel 316L while corrosion rates on the carbon steel sample were significantly higher (<500 μm year(-1)). PMID:26342181

  17. Corrosion product layers on magnesium alloys AZ31 and AZ61: Surface chemistry and protective ability

    NASA Astrophysics Data System (ADS)

    Feliu, S.; Llorente, I.

    2015-08-01

    This paper studies the chemical composition of the corrosion product layers formed on magnesium alloys AZ31 and AZ61 following immersion in 0.6 M NaCl, with a view to better understanding their protective action. Relative differences in the chemical nature of the layers were quantified by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDX) and low-angle X-ray diffraction (XRD). Corrosion behavior was investigated by Electrochemical Impedance Spectroscopy (EIS) and hydrogen evolution measurement. An inhibitive effect from the corrosion product layers was observed from EIS, principally in the case of AZ31, as confirmed by hydrogen evolution tests. A link was found between carbonate enrichment observed by XPS in the surface of the corrosion product layer, concomitant with the increase in the protective properties observed by EIS.

  18. Formation and Release Behavior of Iron Corrosion Products under the Influence of Bacterial Communities in a Simulated Water Distribution System

    EPA Science Inventory

    Understanding the effects of biofilm on the iron corrosion, iron release and associated corrosion by-products is critical for maintaining the water quality and the integrity of drinking water distribution system (DWDS). In this work, iron corrosion experiments under sterilized a...

  19. Alkalinity, pH, and copper corrosion by-product release

    SciTech Connect

    Edwards, M.; Meyer, T.E.; Schock, M.R.

    1996-03-01

    Contrary to expectations, higher bicarbonate concentrations exacerbate copper corrosion rates and by-product release. In fact, as illustrated by monitoring experiences of large utilities and by laboratory data, the concentration of copper corrosion by-products in drinking water increases linearly with bicarbonate concentration at constant pH. This relationship implicates cupric hydroxide solubility in control of copper release from relatively new (less than a few years old) copper plumbing. Decision-marking guidance from a traditional Larson`s ratio or Langelier index approach can aggravate copper corrosion problems; consequently, their use should be discontinued for copper corrosion mitigation. In contrast, aeration-CO{sub 2} stripping is a particularly attractive strategy because benefits from higher pH are realized without adverse effects from higher alkalinity.

  20. Corrosion consequences and inhibition of galvanic couples in petroleum production equipment

    SciTech Connect

    Martin, R.L.

    1995-06-01

    Electrochemical potential and polarization behavior measurements made in the laboratory, along with zero resistance ammeter (ZRA) measurements made under laboratory and field conditions, were used to delineate galvanic behavior in petroleum production equipment. These measurements, confirmed by electrode weight loss data, were used to predict corrosion rates for brass/carbon steel and stainless steel/carbon steel couples in the presence and absence of a corrosion inhibitor.

  1. Surface area and chemical reactivity characteristics of uranium metal corrosion products.

    SciTech Connect

    Totemeier, T. C.

    1998-02-17

    The results of an initial characterization of hydride-containing corrosion products from uranium metal Zero Power Physics Reactor (ZPPR) fuel plates are presented. Sorption analyses using the BET method with a Kr adsorbate were performed to measure the specific areas of corrosion product samples. The specific surface areas of the corrosion products varied from 0.66 to 1.01 m{sup 2}/g. The reactivity of the products in Ar-9%O{sub 2} and Ar-20%O{sub 2} were measured at temperatures between 35 C and 150 C using a thermo-gravimetric analyzer. Ignition of the products occurred at temperatures of 150 C and above. The oxidation rates below ignition were comparable to rates observed for uranium metal.

  2. Characterization of corrosion products from atmospheric exposures for up to 5 years

    SciTech Connect

    Hernandez, L.S.; Miranda, J.M.; Narvaez, L.; Garcia, G.

    1998-12-31

    Four metallic materials of economic significance were exposed to an urban atmosphere up to five years. These materials were low carbon steel, zinc (as galvanized steel), copper and aluminum all of commercial quality. The corrosion rate was measured after 1, 2, 3 and 5 years using a weight loss method. Sulfur dioxide deposition rate and climatological parameters were determined monthly. At the same time, different techniques were used to characterize the corrosion products developed on the above materials. Results obtained by polarization resistance technique (Rp) in a 0.1 M Na{sub 2}SO{sub 4} solution revealed that, the longer the exposure time, the greater the corrosion products protection, as result of broadening and compactness of such products, this was verified by scanning electron microscopy (SEM). Through x-rays diffraction (XRD), the expected crystalline compounds on steel and copper were identified and also, the transformation of middling protective initial products into other more protective was followed. For aluminum and zinc it was not possible to identify the crystalline compounds perhaps due to the very thin corrosion products layers. So, these materials were analyzed by means of Raman spectroscopy. a-Al{sub 2}O, was identified on an aluminum sample whereas on zinc any corrosion product could not be identified due to excessive fluorescence.

  3. High-Temperature Oxidation Resistance of a Nanoceria Spray-Coated 316L Stainless Steel Under Short-Term Air Exposure

    NASA Astrophysics Data System (ADS)

    Lopez, Hugo F.; Mendoza, Humberto; Church, Ben

    2013-10-01

    Nanoceria coatings using a spray method were implemented on a 316L stainless steel (SS). Coated and uncoated coupons were exposed to dry air at 1073 K to 1273 K (800 °C to 1000 °C) for short time periods (up to 24 hours) and in situ measurements of oxidation were carried out using a highly sensitive thermogravimetric balance. From the experimental outcome, activation energies were determined in both, coated and uncoated 316 SS coupons. The estimated exhibited activation energies for oxidation in the coated and uncoated conditions were 174 and 356 kJ/mol, respectively. In addition, the developed scales were significantly different. In the coated steel, the dominant oxide was an oxide spinel (Fe, Mn)3O4 and the presence of Fe2O3 was sharply reduced, particularly at 1273 K (1000 °C). In contrast, no spinel was found in the uncoated 316L SS, and Fe2O3 was always present in the scale at all the investigated oxidation temperatures. The coated steels developed a highly adherent fine-grained scale structure. Apparently, the nanoceria particles enhanced nucleation of the newly formed scale while restricting coarsening. Coarse grain structures were found in the uncoated steels with scale growth occurring at grain ledges. Moreover, the oxidation rates for the coated 316L SS were at least an order of magnitude lower than those exhibited by the steel in the uncoated condition. The reduction in oxidation rates is attributed to a shift in the oxidation mechanism from outward cation diffusion to inward oxygen diffusion.

  4. Laser surface texturing of 316L stainless steel in air and water: A method for increasing hydrophilicity via direct creation of microstructures

    NASA Astrophysics Data System (ADS)

    Razi, Sepehr; Madanipour, Khosro; Mollabashi, Mahmoud

    2016-06-01

    Laser processing of materials in water contact is sometimes employed for improving the machining, cutting or welding quality. Here, we demonstrate surface patterning of stainless steel grade 316L by nano-second laser processing in air and water. Suitable adjustments of laser parameters offer a variety of surface patterns on the treated targets. Furthermore alterations of different surface features such as surface chemistry and wettability are investigated in various processing circumstances. More than surface morphology, remarkable differences are observed in the surface oxygen content and wettability of the samples treated in air and water at the same laser processing conditions. Mechanisms of the changes are discussed extensively.

  5. Effect of Heat Treatment on the Microstructure and Mechanical Properties of Stainless Steel 316L Coatings Produced by Cold Spray for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    AL-Mangour, Bandar; Vo, Phuong; Mongrain, Rosaire; Irissou, Eric; Yue, Stephen

    2014-04-01

    In this study, the effects of heat treatment on the microstructure and mechanical properties of cold sprayed stainless steel 316L coatings using N2 and He as propellant gases were investigated. Powder and coating characterizations, including coating microhardness, coating porosity, and XRD phase analysis were performed. It was found that heat treatment reduced porosity, improved inter-particle bonding, and increased ductility. XRD results confirmed that no phase transformation occurred during deposition. Significant increase in UTS and ductility was observed for the annealed specimens obtained with nitrogen propellant, whereas little changes were observed for the helium propellant produced specimen.

  6. Corrosion inhibitor testing and selection for exploration and production: A user's perspective

    SciTech Connect

    Kapusta, S.D.

    1999-06-01

    Inhibitor users need simple, reliable, and representative tests to select the best product from a number of candidates. This article describes a procedure that can help users test and select inhibitors for carbon dioxide/hydrogen sulfide (CO[sub 2]/H[sub 2]S) corrosion in oil and gas production, in a fast and cost-effective manner. The selection is based on two criteria: performance (effectiveness) against corrosion, and compatibility with other chemicals. The compatibility of the inhibitor with the injection and production systems must be confirmed.

  7. Can Dynamic Bubble Templating Play a Role in Corrosion Product Morphology?

    SciTech Connect

    Gerke, T.L.; Scheckel, K.G.; Ray, R.I.; Little, B.J.

    2012-05-09

    Dynamic templating as a result of cathodic hydrogen gas production is suggested as a possible mechanism for the formation of tube-like corrosion products on an unlined cast iron pipe in a drinking water distribution system. Mounds of corrosion product, with protruding tubes and freestanding tubes, were observed within a single 30 cm section of piping. Internal morphologies for all shapes were texturally complex although mineralogically simple, composed of two iron oxide/oxyhydroxides minerals: {alpha}-FeOOH (goethite) and Fe{sub 3}O{sub 4} (magnetite). Static templating by either microorganisms or minerals was rejected as a possible mechanism for tube formation in this study.

  8. Characterization of uranium corrosion product colloids by dynamic light scattering.

    SciTech Connect

    Mertz, C.; Bowers, D.; Goldberg, M.; Shelton-Davis, C.

    2000-11-16

    The Department of Energy plans to dispose of approximately 2100 metric tons of spent metallic uranium fuel in the mined repository at Yucca Mountain. Laboratory studies at Argonne National Laboratory have shown that corrosion of metallic uranium fuel with groundwater generates significant quantities of stable colloids. This finding is considered very important in light of the recent report (1) of rapid subsurface transport of radionuclides at the Nevada Test Site via colloids. Thus, sparingly soluble radionuclides can be transported with the colloids through the subsurface aqueous environment to much greater distances than is predicted based on the aqueous volubility of the radionuclides alone. Accordingly, characterization of colloids generated by fuel corrosion is necessary for assessing the long-term fate and transport of radionuclides in the repository environment.

  9. Effect of natural and synthetic iron corrosion products on silicate glass alteration processes

    NASA Astrophysics Data System (ADS)

    Dillmann, Philippe; Gin, Stéphane; Neff, Delphine; Gentaz, Lucile; Rebiscoul, Diane

    2016-01-01

    Glass long term alteration in the context of high-level radioactive waste (HLW) storage is influenced by near-field materials and environmental context. As previous studies have shown, the extent of glass alteration is strongly related to the presence of iron in the system, mainly provided by the steel overpack around surrounding the HLW glass package. A key to understanding what will happen to the glass-borne elements in the geological disposal lies in the relationship between the iron-bearing phases and the glass alteration products formed. In this study, we focus on the influence of the formation conditions (synthetized or in-situ) and the age of different iron corrosion products on SON68 glass alteration. Corrosion products obtained from archaeological iron artifacts are considered here to be true analogues of the corrosion products in a waste disposal system due to the similarities in formation conditions and physical properties. These representative corrosion products (RCP) are used in the experiment along with synthetized iron anoxic corrosion products and pristine metallic iron. The model-cracks of SON68 glass were altered in cell reactors, with one of the different iron-sources inserted in the crack each time. The study was successful in reproducing most of the processes observed in the long term archaeological system. Between the different systems, alteration variations were noted both in nature and intensity, confirming the influence of the iron-source on glass alteration. Results seem to point to a lesser effect of long term iron corrosion products (RCP) on the glass alteration than that of the more recent products (SCP), both in terms of general glass alteration and of iron transport.

  10. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-20

    ... Countervailing Duty Determinations: Certain Steel Products from Korea, 58 FR 43752 (August 17, 1993). On... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products...

  11. Conductive and corrosion behaviors of silver-doped carbon-coated stainless steel as PEMFC bipolar plates

    NASA Astrophysics Data System (ADS)

    Liu, Ming; Xu, Hong-feng; Fu, Jie; Tian, Ying

    2016-07-01

    Ni-Cr enrichment on stainless steel SS316L resulting from chemical activation enabled the deposition of carbon by spraying a stable suspension of carbon nanoparticles; trace Ag was deposited in situ to prepare a thin continuous Ag-doped carbon film on a porous carbon-coated SS316L substrate. The corrosion resistance of this film in 0.5 mol·L-1 H2SO4 solution containing 5 ppm F- at 80°C was investigated using polarization tests. The results showed that the surface treatment of the SS316L strongly affected the adhesion of the carbon coating to the stainless steel. Compared to the bare SS316L, the Ag-doped carbon-coated SS316L bipolar plate was remarkably more stable in both the anode and cathode environments of proton exchange membrane fuel cell (PEMFC) and the interface contact resistance between the specimen and Toray 060 carbon paper was reduced from 333.0 mΩ·cm2 to 21.6 mΩ·cm2 at a compaction pressure of 1.2 MPa.

  12. Note: Measuring dezincification of brass by Schottky barrier diodes formed between semiconductor corrosion products and brass

    NASA Astrophysics Data System (ADS)

    Bond, J. W.

    2010-10-01

    A newly developed method is presented for measuring dezincification on the surface of brass from a consideration of the forward and reverse bias potential drop across a Schottky barrier diode formed between n-type zinc oxide or p-type copper (I) oxide corrosion products and the brass substrate. Electrical connection to the corrosion product is made with zinc and platinum tipped probes, approximately 1 mm diameter. Comparison with x-ray photoelectron spectroscopy shows the difference between the forward and reverse bias potential drop to be dependent on the relative abundance of the corrosion products and the work function of the metal probe. This difference, for a zinc tipped probe, gives a statistically significant correlation to the surface zinc to copper ratio and the degree of dezincification. Details of the setup, operation, and testing of a portable instrument designed to measure dezincification of brass by this method are given.

  13. Nanocomposite coatings on biomedical grade stainless steel for improved corrosion resistance and biocompatibility.

    PubMed

    Nagarajan, Srinivasan; Mohana, Marimuthu; Sudhagar, Pitchaimuthu; Raman, Vedarajan; Nishimura, Toshiyasu; Kim, Sanghyo; Kang, Yong Soo; Rajendran, Nallaiyan

    2012-10-24

    The 316 L stainless steel is one of the most commonly available commercial implant materials with a few limitations in its ease of biocompatibility and long-standing performance. Hence, porous TiO(2)/ZrO(2) nanocomposite coated over 316 L stainless steels was studied for their enhanced performance in terms of its biocompatibility and corrosion resistance, following a sol-gel process via dip-coating technique. The surface composition and porosity texture was studied to be uniform on the substrate. Biocompatibility studies on the TiO(2)/ZrO(2) nanocomposite coatings were investigated by placing the coated substrate in a simulated body fluid (SBF). The immersion procedure resulted in the complete coverage of the TiO(2)/ZrO(2) nanocomposite (coated on the surface of 316 L stainless steel) with the growth of a one-dimensional (1D) rod-like carbonate-containing apatite. The TiO(2)/ZrO(2) nanocomposite coated specimens showed a higher corrosion resistance in the SBF solution with an enhanced biocompatibility, surpassing the performance of the pure oxide coatings. The cell viability of TiO(2)/ZrO(2) nanocomposite coated implant surface was examined under human dermal fibroblasts culture, and it was observed that the composite coating enhances the proliferation through effective cellular attachment compared to pristine 316 L SS surface. PMID:22967070

  14. Electrochemical evaluation of the corrosion resistance of cup-yoke-type dental magnetic attachments.

    PubMed

    Takada, Yukyo; Takahashi, Masatoshi; Kikuchi, Akira; Tenkumo, Taichi

    2014-01-01

    The corrosion resistance of different magnetic assemblies—Magfit DX800 (Aichi Steel), Gigauss D800 (GC), Hyper Slim 4013, and Hicorex Slim 4013 (Hitachi Metals)—were electrochemically evaluated using anodic polarization curves obtained in 0.9% NaCl solution at 37°C. Stainless steels (444, XM27, 447J1, and 316L) composing the magnetic assemblies were also examined as controls. This revealed that all of the magnetic assemblies break down at 0.6-1.1 V; however, their breakdown potentials were all still significantly higher (p<0.05) than that of 316L. The distribution of elements in the laser welding zone between the yoke and shield ring was analyzed using EPMA; except with Magfit DX800, where the Cr content of the shield ring weld was greater than that of 316L. These magnetic assemblies are expected to have good corrosion resistance in the oral cavity, as their breakdown potentials are sufficiently higher than the 316L commonly used as a surgical implant material. PMID:25483386

  15. Effect of Heat Treatment on Low Temperature Toughness of Reduced Pressure Electron Beam Weld Metal of Type 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Nakagawa, H.; Fujii, H.; Tamura, M.

    2006-03-01

    Austenitic stainless steels are considered to be the candidate materials for liquid hydrogen vessels and the related equipments, and those welding parts that require high toughness at cryogenic temperature. The authors have found that the weld metal of Type 316L stainless steel processed by reduced pressure electron beam (RPEB) welding has high toughness at cryogenic temperature, which is considered to be due to the single-pass welding process without reheating effect accompanied by multi-pass welding process. In this work, the effect of heat treatment on low temperature toughness of the RPEB weld metal of Type 316L was investigated by Charpy impact test at 77K. The absorbed energy decreased with higher temperature and longer holding time of heat treatment. The remarkable drop in the absorbed energy was found with heat treatment at 1073K for 2 hours, which is as low as that of conventional multi-pass weld metal such as tungsten inert gas welding. The observations of fracture surface and microstructure revealed that the decrease in the absorbed energy with heat treatment resulted from the precipitation of intermetallic compounds near delta-ferrite phase.

  16. Effect of Oxygen Content Upon the Microstructural and Mechanical Properties of Type 316L Austenitic Stainless Steel Manufactured by Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Dhers, Jean; Sherry, Andrew H.

    2016-09-01

    Although hot isostatic pressing (HIP) has been shown to demonstrate significant advances over more conventional manufacture routes, it is important to appreciate and quantify the detrimental effects of oxygen involvement during the HIP manufacture process on the microstructural and material properties of the resulting component. This paper quantifies the effects of oxygen content on the microstructure and Charpy impact properties of HIP'd austenitic stainless steel, through combination of detailed metallographic examination and mechanical testing on HIP'd Type 316L steel containing different concentrations (100 to 190 ppm) of oxygen. Micron-scale pores were visible in the microstructure of the HIP'd materials postmetallographic preparation, which result from the removal of nonmetallic oxide inclusions during metallographic preparation. The area fraction of the resulting pores is shown to correlate with the oxygen concentration which influences the Charpy impact toughness over the temperature range of 77 K to 573 K (-196 °C to 300 °C), and demonstrates the influence of oxygen involved during the HIP manufacture process on Charpy toughness. The same test procedures and microstructural analyses were performed on commercially available forged 316L. This showed comparatively fewer inclusions and exhibited higher Charpy impact toughness over the tested temperature range.

  17. Effect of Heat Treatment on Low Temperature Toughness of Reduced Pressure Electron Beam Weld Metal of Type 316L Stainless Steel

    SciTech Connect

    Nakagawa, H.; Fujii, H.; Tamura, M.

    2006-03-31

    Austenitic stainless steels are considered to be the candidate materials for liquid hydrogen vessels and the related equipments, and those welding parts that require high toughness at cryogenic temperature. The authors have found that the weld metal of Type 316L stainless steel processed by reduced pressure electron beam (RPEB) welding has high toughness at cryogenic temperature, which is considered to be due to the single-pass welding process without reheating effect accompanied by multi-pass welding process.In this work, the effect of heat treatment on low temperature toughness of the RPEB weld metal of Type 316L was investigated by Charpy impact test at 77K. The absorbed energy decreased with higher temperature and longer holding time of heat treatment. The remarkable drop in the absorbed energy was found with heat treatment at 1073K for 2 hours, which is as low as that of conventional multi-pass weld metal such as tungsten inert gas welding. The observations of fracture surface and microstructure revealed that the decrease in the absorbed energy with heat treatment resulted from the precipitation of intermetallic compounds near delta-ferrite phase.

  18. Effect of Oxygen Content Upon the Microstructural and Mechanical Properties of Type 316L Austenitic Stainless Steel Manufactured by Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Dhers, Jean; Sherry, Andrew H.

    2016-06-01

    Although hot isostatic pressing (HIP) has been shown to demonstrate significant advances over more conventional manufacture routes, it is important to appreciate and quantify the detrimental effects of oxygen involvement during the HIP manufacture process on the microstructural and material properties of the resulting component. This paper quantifies the effects of oxygen content on the microstructure and Charpy impact properties of HIP'd austenitic stainless steel, through combination of detailed metallographic examination and mechanical testing on HIP'd Type 316L steel containing different concentrations (100 to 190 ppm) of oxygen. Micron-scale pores were visible in the microstructure of the HIP'd materials postmetallographic preparation, which result from the removal of nonmetallic oxide inclusions during metallographic preparation. The area fraction of the resulting pores is shown to correlate with the oxygen concentration which influences the Charpy impact toughness over the temperature range of 77 K to 573 K (-196 °C to 300 °C), and demonstrates the influence of oxygen involved during the HIP manufacture process on Charpy toughness. The same test procedures and microstructural analyses were performed on commercially available forged 316L. This showed comparatively fewer inclusions and exhibited higher Charpy impact toughness over the tested temperature range.

  19. Mass Transfer of Corrosion Products in the Nonisothermal Sodium Loop of a Fast Reactor

    NASA Astrophysics Data System (ADS)

    Varseev, E. V.; Alekseev, V. V.

    2014-11-01

    The mass transfer of the products of corrosion of the steel surface of the sodium loop of a fast nuclear power reactor was investigated for the purpose of optimization of its parameters. The problem of deposition of the corrosion products on the surface of the heat-exchange unit of the indicated loop was considered. Experimental data on the rate of accumulation of deposits in the channel of this unit and results of the dispersion analysis of the suspensions contained in the sodium coolant are presented.

  20. Corrosion behavior of sensitized duplex stainless steel.

    PubMed

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures. PMID:9713683

  1. Effects of environmental factors on corrosion behaviors of metal-fiber porous components in a simulated direct methanol fuel cell environment

    NASA Astrophysics Data System (ADS)

    Yuan, Wei; Zhou, Bo; Tang, Yong; Zhang, Zhao-chun; Deng, Jun

    2014-09-01

    To enable the use of metallic components in direct methanol fuel cells (DMFCs), issues related to corrosion resistance must be considered because of an acid environment induced by the solid electrolyte. In this study, we report the electrochemical behaviors of metal-fiber-based porous sintered components in a simulated corrosive environment of DMFCs. Three materials were evaluated: pure copper, AISI304, and AISI316L. The environmental factors and related mechanisms affecting the corrosion behaviors were analyzed. The results demonstrated that AISI316L exhibits the best performance. A higher SO{4/2-} concentration increases the risk of material corrosion, whereas an increase in methanol concentration inhibits corrosion. The morphological features of the corroded samples were also characterized in this study.

  2. [Effect of fibrinogen on corrosion behavior of stainless steel in artificial blood solution].

    PubMed

    Guo, L; Liang, C; Guo, H; Chen, W

    2001-12-01

    The effect of fibrinogen on corrosion behavior of SUS316L and SUS317L stainless steel in artificial blood PBS solution has been investigated with electrochemical technology. The results showed that the corrosion potential (Ec) of stainless steel shifted negatively, the passivated current (ip) became less and the pitting corrosion potential (Eb) shifted negatively with the existence of fibrinogen in PBS. These indicate that samples become more sensitive to corrosion under this circumstance. SEM pictures demonstrated that stainless steel adsorbed fibrinogen on its surface. PMID:11791309

  3. Characterization of the corrosion resistance of biologically active solutions: The effects of anodizing and welding

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.

    1991-01-01

    An understanding of fabrication processes, metallurgy, electrochemistry, and microbiology is crucial to the resolution of microbiologically influenced corrosion (MIC) problems. The object of this effort was to use AC impedance spectroscopy to characterize the corrosion resistance of Type II anodized aluminum alloy 2219-T87 in sterile and biologically active media and to examine the corrosion resistance of 316L, alloy 2219-T87, and titanium alloy 6-4 in the welded and unwelded conditions. The latter materials were immersed in sterile and biologically active media and corrosion currents were measured using the polarization resistance (DC) technique.

  4. Influence of solid corrosion by-products on the consumption of dissolved oxygen in copper pipes

    SciTech Connect

    Vargas, Ignacio T.; Alsina, Marco A.; Pastén, Pablo A.; Pizarro, Gonzalo E.

    2009-06-12

    Research on corrosion of copper pipes has given little consideration to the influence of solid corrosion by-products on the processes occurring at the metal-liquid interface. Consequently, the effect of such solid phases on the rate of dissolved oxygen (DO) consumption remains poorly understood. In-situ experiments were performed in copper pipes under different carbonate concentrations and ageing times. Our results show that the amount of solid corrosion by-products and concentration of hydrogen ions affect the rate of DO consumption during stagnation. Furthermore, our findings support the existing hypothesis that the available concentration of hydrogen ions, rather than DO, is the limiting factor for copper release into drinking water.

  5. Application of Mössbauer spectroscopy on corrosion products of NPP

    NASA Astrophysics Data System (ADS)

    Dekan, J.; Lipka, J.; Slugeň, V.

    2013-04-01

    Steam generator (SG) is generally one of the most important components at all nuclear power plants (NPP) with close impact to safe and long-term operation. Material degradation and corrosion/erosion processes are serious risks for long-term reliable operation. Steam generators of four VVER-440 units at nuclear power plants V-1 and V-2 in Jaslovske Bohunice (Slovakia) were gradually changed by new original "Bohunice" design in period 1994-1998, in order to improve corrosion resistance of SGs. Corrosion processes before and after these design and material changes in Bohunice secondary circuit were studied using Mössbauer spectroscopy during last 25 years. Innovations in the feed water pipeline design as well as material composition improvements were evaluated positively. Mössbauer spectroscopy studies of phase composition of corrosion products were performed on real specimens scrapped from water pipelines or in form of filters deposits. Newest results in our long-term corrosion study confirm good operational experiences and suitable chemical regimes (reduction environment) which results mostly in creation of magnetite (on the level 70 % or higher) and small portions of hematite, goethite or hydrooxides. Regular observation of corrosion/erosion processes is essential for keeping NPP operation on high safety level. The output from performed material analyses influences the optimisation of operating chemical regimes and it can be used in optimisation of regimes at decontamination and passivation of pipelines or secondary circuit components. It can be concluded that a longer passivation time leads more to magnetite fraction in the corrosion products composition.

  6. Erosion-corrosion for carbon steel in sweet production with sand: Modeling and experiments

    NASA Astrophysics Data System (ADS)

    Al-Mutahar, Faisal M.

    In the oil and gas production industry, carbon steel tubing and piping are susceptible to erosion-corrosion damage due to the erosive and corrosive nature of the flow. The combined effect of sand erosion and corrosion can be very significant. One form of erosion-corrosion of carbon steels occurs when impinging sand particles remove part or all of a protective iron carbonate (FeCO3) scale allowing corrosion rates to increase to bare metal rates. The role of a FeCO3 layer in reducing corrosion rates in sand-free environments has been studied by many investigators. However, the protection offered by FeCO3 scale when sand is produced is not well defined. A mechanistic approach for predicting metal loss due to sand erosion and CO2 corrosion of carbon steel was developed in the research presented in this thesis. The main contributions of the research were to develop: (1) a mechanistic model of the competition between FeCO 3 scale growth by precipitation and scale removal by erosion; (2) a procedure for predicting erosion-corrosion rates in oil and gas production and transportation systems; and, (3) a computer program to facilitate the prediction of the erosion-corrosion rates. Models from the literature for quantifying iron carbonate scale precipitation and growth rates, and diffusion rates of cathodic reactants and corrosion product species through iron carbonate scale were adapted to this purpose. The solid particle erosion resistance of FeCO3 scale produced under a range of environmental and flow conditions was characterized by direct impingement experiments. Dry and wet FeCO3 scales were subjected to direct impingement by sand at various impingement angles. Scales were pre-formed in a flow loop at 150-200°F (65-93°C), from 6.1-6.5 pH, and 2.4 bar CO2 pressure and then removed from the flow loop for direct impingement testing. The erosion pattern of the scale was characterized by scanning electron microscopy (SEM). Specimens with iron carbonate scale were partially

  7. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-09-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea... Requests for Revocation in Part, 77 FR 59168 (September 26, 2012). \\2\\ The period of review (POR) ends...

  8. Research Summary: Corrosion Considerations for Thermochemical Biomass Liquefaction Process Systems in Biofuel Production

    DOE PAGESBeta

    Brady, Michael P; Keiser, James R; Leonard, Donovan N; Whitmer, Lysle; Thomson, Jeffery K

    2014-01-01

    Thermochemical liquifaction processing of biomass to produce bio-derived fuels (e.g. gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc. to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic compounds, which make the bio-oil acidic and a potential source of corrosion issues in in transport, storage, and use. Efforts devoted to modified/further processing of bio-oilsmore » to make them less corrosive are currently being widely pursued. Another aspect that must also be addressed is potential corrosion issues in the bio-oil liquefaction process equipment itself. Depending on the specific process, bio-oil liquefaction production temperatures can reach up to 400-600 C, and involve the presence of aggressive sulfur, and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. This paper summarizes our recent, ongoing efforts to assess the extent to which corrosion of bio-oil process equipment may be an issue, with the ultimate goal of providing the basis to select the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.« less

  9. Corrosion Considerations for Thermochemical Biomass Liquefaction Process Systems in Biofuel Production

    NASA Astrophysics Data System (ADS)

    Brady, M. P.; Keiser, J. R.; Leonard, D. N.; Whitmer, L.; Thomson, J. K.

    2014-12-01

    Thermochemical liquefaction processing of biomass to produce bio-derived fuels (e.g., gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc., to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic oxygenates, including acids, which make the bio-oil a potential source of corrosion issues in transport, storage, and use. Efforts devoted to modified/further processing of bio-oils to make them less corrosive are currently being widely pursued. Another issue that must also be addressed in bio-oil liquefaction is potential corrosion issues in the process equipment. Depending on the specific process, bio-oil liquefaction production temperatures are typically in the 300-600°C range, and the process environment can contain aggressive sulfur and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. This paper summarizes recent, ongoing efforts to assess the extent of corrosion of bio-oil process equipment, with the ultimate goal of providing a basis for the selection of the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.

  10. Corrosion considerations for thermochemical biomass liquefaction process systems in biofuel production

    SciTech Connect

    Brady, Michael P.; Keiser, James R.; Leonard, Donovan N.; Whitmer, Lysle; Thomson, Jeffery K.

    2014-11-11

    Thermochemical liquifaction processing of biomass to produce bio-derived fuels (e.g. gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc. to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic compounds, which make the bio-oil acidic and a potential source of corrosion issues in in transport, storage, and use. Efforts devoted to modified/further processing of bio-oils to make them less corrosive are currently being widely pursued. Another aspect that must also be addressed is potential corrosion issues in the bio-oil liquefaction process equipment itself. Depending on the specific process, bio-oil liquefaction production temperatures can reach up to 400-600 °C, and involve the presence of aggressive sulfur, and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. Lastly, this paper summarizes our recent, ongoing efforts to assess the extent to which corrosion of bio-oil process equipment may be an issue, with the ultimate goal of providing the basis to select the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.

  11. Corrosion considerations for thermochemical biomass liquefaction process systems in biofuel production

    DOE PAGESBeta

    Brady, Michael P.; Keiser, James R.; Leonard, Donovan N.; Whitmer, Lysle; Thomson, Jeffery K.

    2014-11-11

    Thermochemical liquifaction processing of biomass to produce bio-derived fuels (e.g. gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc. to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic compounds, which make the bio-oil acidic and a potential source of corrosion issues in in transport, storage, and use. Efforts devoted to modified/further processing of bio-oilsmore » to make them less corrosive are currently being widely pursued. Another aspect that must also be addressed is potential corrosion issues in the bio-oil liquefaction process equipment itself. Depending on the specific process, bio-oil liquefaction production temperatures can reach up to 400-600 °C, and involve the presence of aggressive sulfur, and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. Lastly, this paper summarizes our recent, ongoing efforts to assess the extent to which corrosion of bio-oil process equipment may be an issue, with the ultimate goal of providing the basis to select the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.« less

  12. Sulphide production and corrosion in seawaters during exposure to FAME diesel.

    PubMed

    Lee, Jason S; Ray, Richard I; Little, Brenda J; Duncan, Kathleen E; Oldham, Athenia L; Davidova, Irene A; Suflita, Joseph M

    2012-01-01

    Experiments were designed to evaluate the corrosion-related consequences of storing/transporting fatty acid methyl ester (FAME) alternative diesel fuel in contact with natural seawater. Coastal Key West, FL (KW), and Persian Gulf (PG) seawaters, representing an oligotrophic and a more organic- and inorganic mineral-rich environment, respectively, were used in 60 day incubations with unprotected carbon steel. The original microflora of the two seawaters were similar with respect to major taxonomic groups but with markedly different species. After exposure to FAME diesel, the microflora of the waters changed substantially, with Clostridiales (Firmicutes) becoming dominant in both. Despite low numbers of sulphate-reducing bacteria in the original waters and after FAME diesel exposure, sulphide levels and corrosion increased markedly due to microbial sulphide production. Corrosion morphology was in the form of isolated pits surrounded by an intact, passive surface with the deepest pits associated with the fuel/seawater interface in the KW exposure. In the presence of FAME diesel, the highest corrosion rates measured by linear polarization occurred in the KW exposure correlating with significantly higher concentrations of sulphur and chlorine (presumed sulphide and chloride, respectively) in the corrosion products. PMID:22594394

  13. The influence of complexing agent and proteins on the corrosion of stainless steels and their metal components.

    PubMed

    Kocijan, Aleksandra; Milosev, Ingrid; Pihlar, Boris

    2003-01-01

    The present work is devoted to the problem of biodegradation of orthopaedic implants manufactured from stainless steel. In vitro simulations of the biocompatibility of two types of stainless steel, AISI 304 and AISI 316L, and their individual metal components, i.e. iron, chromium, nickel and molybdenum, were carried out in simulated physiological solution (Hank's) containing complexing agents. Knowledge of the effects of the chemical and biological complexing agents, EDTA and proteins, respectively, on the corrosion resistance of a metal should provide a better understanding of the processes occurring in vivo on its surface. The behavior of stainless steels and metal components was studied under open circuit and under potentiostatic conditions. The concentration of dissolved corrosion products in the form of released ions was determined by differential pulse polarography (DPP) and atomic emission spectrometry using inductively coupled plasma (ICP-AES). The composition of solid corrosion products formed on the surface was analyzed by energy dispersive X-ray spectroscopy (EDS) and their morphology was viewed by scanning electron microscopy (SEM). The addition of EDTA and proteins to physiological solution increased the dissolution of pure metals and stainless steels. The effect of particular protein differs on different metals and alloys. PMID:15348541

  14. Speciation And Distribution Of Vanadium In Drinking Water Iron Pipe Corrosion By-Products

    EPA Science Inventory

    Vanadium (V) when ingested from drinking water in high concentrations (> 15 µg L-1) is a potential health risk and is on track to becoming a regulated contaminant. High concentrations of V have been documented in lead corrosion by-products as Pb5(V5+

  15. ASSESSMENT OF CORROSION PRODUCTS FROM ONCE-THROUGH COOLING SYSTEMS WITH MECHANICAL ANTIFOULING DEVICES

    EPA Science Inventory

    The report gives results of an assessment of corrosion products from steam-electric power plant once-through cooling systems equipped with mechanical antifouling devices. (About 67% of the currently operating plants in the U.S. use once-through cooling systems. Various cleaning m...

  16. Exploring linear rake machining in 316L austenitic stainless steel for microstructure scale-refinement, grain boundary engineering, and surface modification

    NASA Astrophysics Data System (ADS)

    Facco, Giovanni Giuseppe

    Thermo-mechanical processing plays an important role in materials property optimization through microstructure modification, required by demanding modern materials applications. Extreme grain size refinement, grain boundary engineering, and surface modification have been explored to establish enhanced performance properties for numerous metals and alloys in order to meet challenges associated with improving degradation resistance and increasing lifetime in harsh environments. Due to the critical role of austenitic stainless steels, such as 316L, as structural components in harsh environments, e.g. in nuclear power plants, improved degradation resistance is desirable. Linear raking, a novel two dimensional plane strain machining process, has shown promise achieving significant grain size refinement through severe plastic deformation (SPD) and imparting large strains in the surface and near surface regions of the substrate in various metals and alloys, imparting enhanced properties. Here, the effects of linear rake machining on the microstructure and related properties of 316L are investigated systematically for the first time. The controlled variation of linear raking processing parameters in combination with detailed micro-characterization using analytical electron microscopy, x-ray diffraction and associated property measurements enables the determination of the influence of changes in strain and strain rate on the developing deformation microstructure and related properties. Varying the linear raking process parameters, and consequently the strain and strain rate, affects the volume fractions of deformation induced alpha'-martensite and the degree of grain refinement, to the nanoscale, through SPD in the chips produced. Additionally, linear raking is identified as a way to produce surface modified structures in the specimen substrate surface of 316L, with observations of various degrees of deformation and strain up to a depth of 150microm. This research clearly

  17. Corrosion/95 conference papers

    SciTech Connect

    1995-09-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge.

  18. "A L C L A D" A New Corrosion Resistant Aluminum Product

    NASA Technical Reports Server (NTRS)

    Dix, E H , Jr

    1927-01-01

    Described here is a new corrosion resistant aluminum product which is markedly superior to the present strong alloys. Its use should result in greatly increased life of a structural part. Alclad is a heat-treated aluminum, copper, manganese, magnesium alloy that has the corrosion resistance of pure metal at the surface and the strength of the strong alloy underneath. Of particular importance is the thorough character of the union between the alloy and the pure aluminum. Preliminary results of salt spray tests (24 weeks of exposure) show changes in tensile strength and elongation of Alclad 17ST, when any occurred, to be so small as to be well within the limits of experimental error. Some surface corrosion of the pure metal had taken place, but not enough to cause the specimens to break through those areas.

  19. OSCAR-Na: A New Code for Simulating Corrosion Product Contamination in SFR

    NASA Astrophysics Data System (ADS)

    Génin, J.-B.; Brissonneau, L.; Gilardi, T.

    2016-07-01

    A code named OSCAR-Na has been developed to calculate the mass transfer of corrosion products in the primary circuit of sodium fast reactors (SFR). It is based on a solution/precipitation model, including diffusion in the steel (enhanced under irradiation), diffusion through the sodium boundary layer, equilibrium concentration of each element, and velocity of the interface (bulk corrosion or deposition). The code uses a numerical method for solving the diffusion equation in the steel and the complete mass balance in sodium for all elements. Corrosion and deposition rates are mainly determined by the iron equilibrium concentration in sodium and its oxygen-enhanced dissolution rate. All parameters of the model have been assessed from a literature review, but iron solubility had to be adjusted. A simplified primary system description of PHENIX French SFR was able to assess the correct amounts and profiles of contamination on heat exchanger surfaces for the main radionuclides.

  20. Complementary Microorganisms in Highly Corrosive Biofilms from an Offshore Oil Production Facility.

    PubMed

    Vigneron, Adrien; Alsop, Eric B; Chambers, Brian; Lomans, Bartholomeus P; Head, Ian M; Tsesmetzis, Nicolas

    2016-04-01

    Offshore oil production facilities are frequently victims of internal piping corrosion, potentially leading to human and environmental risks and significant economic losses. Microbially influenced corrosion (MIC) is believed to be an important factor in this major problem for the petroleum industry. However, knowledge of the microbial communities and metabolic processes leading to corrosion is still limited. Therefore, the microbial communities from three anaerobic biofilms recovered from the inside of a steel pipe exhibiting high corrosion rates, iron oxide deposits, and substantial amounts of sulfur, which are characteristic of MIC, were analyzed in detail. Bacterial and archaeal community structures were investigated by automated ribosomal intergenic spacer analysis, multigenic (16S rRNA and functional genes) high-throughput Illumina MiSeq sequencing, and quantitative PCR analysis. The microbial community analysis indicated that bacteria, particularly Desulfovibrio species, dominated the biofilm microbial communities. However, other bacteria, such as Pelobacter, Pseudomonas, and Geotoga, as well as various methanogenic archaea, previously detected in oil facilities were also detected. The microbial taxa and functional genes identified suggested that the biofilm communities harbored the potential for a number of different but complementary metabolic processes and that MIC in oil facilities likely involves a range of microbial metabolisms such as sulfate, iron, and elemental sulfur reduction. Furthermore, extreme corrosion leading to leakage and exposure of the biofilms to the external environment modify the microbial community structure by promoting the growth of aerobic hydrocarbon-degrading organisms. PMID:26896143

  1. 1999 F. N. Speller award lecture: Extending the limits of growth through development of corrosion-resistant steel products

    SciTech Connect

    Townsend, H.E. )

    1999-06-01

    The costs of corrosion have been estimated at [approximately]4.2% of the gross domestic product (GDP) or [approximately]$330 billion in 1997 for the United States. However, when the potential effects on extending resource productivity are taken into account, the benefits of corrosion control are substantially greater. Previous reports have suggested that more efficient utilization of resources is essential to avoiding serious economic collapse in the next century. In preventing corrosion losses, corrosion specialists can extend the Earth's materials and energy resources, reduce pollution, and improve the quality of life for future generations. Three examples of achieving significant increases in resource productivity through the development and implementation of corrosion-resistant steel products are: (1) galvanized sheet for automobiles, (2) weathering steel for bridges, and (3) 55% Al-Zn alloy-coated steel sheet for metal buildings.

  2. Optical-fiber-based chemical sensors for detection of corrosion precursors and by-products

    NASA Astrophysics Data System (ADS)

    Elster, Jennifer L.; Greene, Jonathan A.; Jones, Mark E.; Bailey, Timothy A.; Lenahan, Shannon M.; Velander, William H.; VanTassell, Roger; Hodges, William; Perez, Ignacio M.

    1999-02-01

    Optical fiber sensors are a novel and ideal approach for making chemical and physical measurements in a variety of harsh environments. They do not corrode, are resistant to most chemicals, immune to electromagnetic interference, light weight, inherently small and have a flexible geometry. This paper presents recent test results using optical fiber long-period grating (LPG) sensors to monitor corrosion precursors and by-products. With the appropriate coating, the LPG sensor can be designed to identify a variety of environmental target molecules, such as moisture, pH, sulfates, chlorates, nitrates and metal-ions in otherwise inaccessible regions of metallic structures. Detection of these chemicals can be used to determine if the environment within a particular area of an airplane or infrastructure is becoming conducive to corrosion or whether the corrosion process is active. The LPG sensors offer a clear advantage over similar electrochemical sensors since they can be rendered immune to temperature cross-sensitivity, multiplexed along a single fiber, and can be demodulated using a simple, low-cost spectrum analyzer. By coating the LPG sensor with specially designed affinity coatings that selectively absorb target molecules, selective, real-time monitoring of environmental conditions is possible. This sensing platform shows great promise for corrosion by- product detection in pipe networks, civil infrastructure, process control, and petroleum production operations and can be applied as biological sensors for in-vitro detection of pathogens, and chemical sensors for environmental and industrial process monitoring.

  3. Spectroscopic and microscopic investigation of the corrosion of D-9 stainless steel by lead bismuth eutectic (LBE) at elevated temperatures. Initiation of thick oxide formation

    NASA Astrophysics Data System (ADS)

    Johnson, Allen L.; Koury, Dan; Welch, Jenny; Ho, Thao; Sidle, Stacy; Harland, Chris; Hosterman, Brian; Younas, Umar; Ma, Longzhou; Farley, John W.

    2008-06-01

    Corrosion of 316/316L stainless steel by lead-bismuth eutectic (LBE) at elevated temperature was investigated by examination of samples after 1000, 2000, and 3000 h of exposure at 550 °C, using SEM, XPS with sputter depth profiling, and TEM. The process by which localized oxide failure becomes extensive thick oxide formation was investigated. Under our experimental conditions, iron was observed to migrate outward while chromium did not migrate above the original metal surface. The thin oxide layer on the D-9 sample resembled 316L cold-rolled samples, while the thick oxide on D-9 resembled annealed 316L oxide. With continued exposure, thick oxide grew to cover the entire surface.

  4. Synthesis and corrosion protection properties of poly(o-phenylenediamine) nanofibers

    PubMed Central

    Muthirulan, P.; Kannan, N.; Meenakshisundaram, M.

    2012-01-01

    The present study shows a novel method for the synthesis of uniformly-shaped poly(othophenylediamine) (PoPD) nanofibers by chemical oxidative polymerization method for application towards smart corrosion resistance coatings. Transmission Electron Microscopy (TEM) and Scanning Electron Microscopy (SEM) studies confirm morphology of PoPD with three dimensional (3D) networked dendritic superstructures having average diameter of 50–70 nm and several hundred meters of length. UV–vis and FTIR spectral results shows the formation of PoPD nanofibers containing phenazine ring ladder-structure with benzenoid and quinoid imine units. Thermogravimetric analyses (TGA) of PoPD nanofibers possess good thermal stability. The anti-corrosion behavior of PoPD nanofibers on 316L SS was investigated in 3.5% NaCl solution using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) measurements. The PoPD coated 316L SS exhibits higher corrosion potential when compared to uncoated specimen. EIS studies, clearly ascertain that PoPD nanofiber coatings exhibits excellent potential barrier to protect the 316L SS against corrosion in 3.5% NaCl. PMID:25685444

  5. Effect of Annealing Temperature on Microstructure and Mechanical Properties of Bulk 316L Stainless Steel with Nano- and Micro-crystalline Dual Phases

    NASA Astrophysics Data System (ADS)

    La, Peiqing; Wei, Fuan; Lu, Xuefeng; Chu, Chenggang; Wei, Yupeng; Wang, Hongding

    2014-10-01

    Microstructures and mechanical properties of 316L stainless steels with dual phases austenite prepared by an aluminothermic reaction casting were explored. It is found that the steels consist of nano- and micro-crystalline austenite phases, a little δ ferrite and contaminations. Before and after annealing at 1073 K and 1273 K (800 °C and 1000 °C), average grain sizes of the nanocrystalline austenite phase are about 32, 31, 38 nm, respectively. Tensile strength increases first from 371 to 640 MPa and then decreases to 454 MPa. However, elongation ratio increases gradually from 16 to 23 and then 31 pct after annealing. The results illustrate that the steel after annealing at 1073 K (800 °C) has better properties, also indicating that combination of dual nano- and micro-crystalline austenite phase is conductive to improving tensile properties of materials.

  6. Precipitation in AISI 316L(N) during creep tests at 550 and 600 °C up to 10 years

    NASA Astrophysics Data System (ADS)

    Padilha, A. F.; Escriba, D. M.; Materna-Morris, E.; Rieth, M.; Klimenkov, M.

    2007-05-01

    The precipitation behaviour in the gauge lengths and in the heads of initially solution annealed type 316L(N) austenitic stainless steel specimens tested in creep at 550 and 600 °C for periods of up to 85 000 h has been studied using several metallographic techniques. Three phases were detected: M 23C 6, Laves, and sigma phase. The volume fraction of the precipitated sigma phase was significantly higher than that of carbides and the Laves phase. M 23C 6 carbide precipitation occurred very rapidly and was followed by the sigma and Laves phases formation in the delta ferrite islands. Sigma and Laves phases precipitated at grain boundaries after longer times. Two different mechanisms of sigma phase precipitation have been proposed, one for delta ferrite decomposition and another for grain boundary precipitation. Small quantities of the Laves phase were detected in delta ferrite, at grain boundaries and inside the grains.

  7. Evaluation of the Effect of Dynamic Sodium on the Low Cycle Fatigue Properties of 316L(N) Stainless Steel Base and Weld Joints

    NASA Astrophysics Data System (ADS)

    Ganesan, V.; Kannan, R.; Mariappan, K.; Sukumaran, G.; Sandhya, R.; Rao, K. Bhanu Sankara

    2012-06-01

    Low cycle fatigue (LCF) tests on 316L(N) austenitic stainless steel base and weld joints were at 823 K and 873 K at a constant strain rate of 3 × 10 -3 s -1 with strain ranges varying from {±}0.4% to {±}1.0% in a servo-hydraulic fatigue test system under flowing sodium environment. The cyclic stress response exhibited a similar trend as that in air comprising of an initial rapid hardening, followed by a slight softening stage before saturation. The fatigue lives are significantly improved in sodium environment when compared to identical testing conditions in air environment. The lack of oxidation in sodium environment is attributed to the delayed crack initiation, reduced crack propagation rate and consequent increase in fatigue life. Comparison of the data evaluated in sodium with RCC-MR design code, derived on the basis of data obtained from air shows that the design based on air tests is conservative.

  8. Comparative study: sensitization development in hot-isostatic-pressed cast and wrought structures type 316L(N)-IG stainless steel under isothermal heat treatment

    NASA Astrophysics Data System (ADS)

    Shutko, K. I.; Belous, V. N.

    2002-12-01

    This work focuses on the relative sensitization resistance of type 316L(N)-IG stainless steel (SS). Cast and wrought structures SS after solid hot-isostatic pressing (solid-HIP) operation are investigated under isothermal heat treatment. Wrought SS/SS solid-HIP joint sensitization is taken also into consideration. These experiments employed the quantitative double-loop electrochemical potentiokinetic reactivation (DL-EPR) and oxalic acid etch screening tests. A copper-copper sulfate-16% sulfuric acid test applied for strongly sensitized cast SS to reinforce the results were received by the methods mentioned above. Results from all employed methods correlate well. Sensitization was detected neither in cast nor in wrought SS in as-HIPed condition excluding wrought SS/SS solid-HIP joints. Significant difference between sensitization development rates was determined in cast and wrought SS structures when annealing at 675 °C for a duration up to 50 h.

  9. Correlation between distribution of nitrogen atoms implanted at high energy and high dose and nanohardness measurements into 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Pelletier, H.; Mille, P.; Muller, D.; Stoquert, J. P.; Cornet, A.; Grob, J. J.

    2001-05-01

    Ion implantation causes changes in surface composition or morphology of solids which yield to a modification of physical and particularly mechanical properties, such as hardness, Young's modulus and elastic recovery. The purpose of this study is to focus on the effects occurring during the annealing process of stainless steel 316L samples implanted with high energy (1 MeV) nitrogen ions at high dose (10 18 N cm -2). From nuclear reaction analysis (NRA) measurements, the unusual shape of N distribution is discussed in terms of diffusion and precipitation mechanisms and correlated with the physical and chemical modifications observed with glancing incidence X-ray diffraction (GIXRD). Finally, from nanoindentation measurements, the real hardness profile is extracted using the Bückle's model eliminating the substrate effect. For each specimen, we show that the hardness is the sum of two terms, the first being related to nitrogen concentration and the second to various strengthening mechanisms depending on temperature.

  10. Correlation between optical characterization of the plasma in reactive magnetron sputtering deposition of Zr N on SS 316L and surface and mechanical properties of the deposited films

    NASA Astrophysics Data System (ADS)

    Fragiel, A.; Machorro, R.; Muñoz-Saldaña, J.; Salinas, J.; Cota, L.

    2008-05-01

    Optical and surface spectroscopies as well as nanoindentation techniques have been used to study ZrN coatings on 316L stainless steel obtained by DC-reactive magnetron sputtering. The deposit process was carried out using initial and working pressures of 10 -6 Torr and 10 -3 Torr, respectively. The experimental set-up for optical spectra acquisition was designed for the study in situ of the plasma in the deposition chamber. Auger spectroscopy, SEM and X-ray diffraction were used to characterize the coatings. Nanoindentation tests were carried out to measure the mechanical properties of the coating. Plasma characterization revealed the presence of CN molecules and Cr ions in the plasma. Surface spectroscopy results showed that ZrN, Zr 3N 4 and ZrC coexist in the coating. These results allowed the understanding of the mechanical behavior of the coatings, demonstrating the importance of the plasma characterization as a tool for tailoring the properties of hard coatings.

  11. Electropolishing of Re-melted SLM Stainless Steel 316L Parts Using Deep Eutectic Solvents: 3 × 3 Full Factorial Design

    NASA Astrophysics Data System (ADS)

    Alrbaey, K.; Wimpenny, D. I.; Al-Barzinjy, A. A.; Moroz, A.

    2016-07-01

    This three-level three-factor full factorial study describes the effects of electropolishing using deep eutectic solvents on the surface roughness of re-melted 316L stainless steel samples produced by the selective laser melting (SLM) powder bed fusion additive manufacturing method. An improvement in the surface finish of re-melted stainless steel 316L parts was achieved by optimizing the processing parameters for a relatively environmentally friendly (`green') electropolishing process using a Choline Chloride ionic electrolyte. The results show that further improvement of the response value-average surface roughness ( Ra) can be obtained by electropolishing after re-melting to yield a 75% improvement compared to the as-built Ra. The best Ra value was less than 0.5 μm, obtained with a potential of 4 V, maintained for 30 min at 40 °C. Electropolishing has been shown to be effective at removing the residual oxide film formed during the re-melting process. The material dissolution during the process is not homogenous and is directed preferentially toward the iron and nickel, leaving the surface rich in chromium with potentially enhanced properties. The re-melted and polished surface of the samples gave an approximately 20% improvement in fatigue life at low stresses (approximately 570 MPa). The results of the study demonstrate that a combination of re-melting and electropolishing provides a flexible method for surface texture improvement which is capable of delivering a significant improvement in surface finish while holding the dimensional accuracy of parts within an acceptable range.

  12. Electropolishing of Re-melted SLM Stainless Steel 316L Parts Using Deep Eutectic Solvents: 3 × 3 Full Factorial Design

    NASA Astrophysics Data System (ADS)

    Alrbaey, K.; Wimpenny, D. I.; Al-Barzinjy, A. A.; Moroz, A.

    2016-05-01

    This three-level three-factor full factorial study describes the effects of electropolishing using deep eutectic solvents on the surface roughness of re-melted 316L stainless steel samples produced by the selective laser melting (SLM) powder bed fusion additive manufacturing method. An improvement in the surface finish of re-melted stainless steel 316L parts was achieved by optimizing the processing parameters for a relatively environmentally friendly (`green') electropolishing process using a Choline Chloride ionic electrolyte. The results show that further improvement of the response value-average surface roughness (Ra) can be obtained by electropolishing after re-melting to yield a 75% improvement compared to the as-built Ra. The best Ra value was less than 0.5 μm, obtained with a potential of 4 V, maintained for 30 min at 40 °C. Electropolishing has been shown to be effective at removing the residual oxide film formed during the re-melting process. The material dissolution during the process is not homogenous and is directed preferentially toward the iron and nickel, leaving the surface rich in chromium with potentially enhanced properties. The re-melted and polished surface of the samples gave an approximately 20% improvement in fatigue life at low stresses (approximately 570 MPa). The results of the study demonstrate that a combination of re-melting and electropolishing provides a flexible method for surface texture improvement which is capable of delivering a significant improvement in surface finish while holding the dimensional accuracy of parts within an acceptable range.

  13. Effect of a Nickel-Iron Mixture of Weld Metal on Hydrogen Permeability at Various Temperatures in 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Yamazaki, Takahisa; Ikeshoji, Toshi-Taka; Suzumura, Akio; Kobayashi, Daigo; Kamono, Shumpei

    It is important to prevent from hydrogen embrittlement cracking in the heat-affected zone of welded steels. The hydrogen permeation rate for bulk nickel at high temperatures is higher than that of stainless steel, although the reverse is true at low temperatures. Low carbon stainless 316L steel, which contained 12-15% nickel, was selected as the parent material for welding. We have investigated the affect of nickel near the heat-affected zone by measuring the hydrogen permeation at various temperatures. We performed hydrogen permeation tests into the bead on plate specimens using nickel filler. A stationary hydrogen gas flux through the stainless steel specimen was measured by using an orifice and a quadrupole mass spectrometer (QMS). The partial pressure difference for hydrogen that was applied to the specimen was able to be kept constant by maintaining a constant gas flow rate through the orifice in a low- pressure room. An orifice with a 3 mm diameter maintained stationary steady-state hydrogen gas flux from the specimen at 620K, while a 1.2 mm diameter orifice maintained the steady pressure at 520 K. The hydrogen permeability, K was calculated based on the measured steady-state hydrogen gas fluxes at various temperatures. These results plotted as log K versus 1/T (reciprocal temperature) could not be interpolated linearly. The permeability values of the specimen at 570 K and 520 K were less than interpolated ones between the value at 620 K and the value at 520K of the 316 L stainless steel substrate as received.

  14. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-19

    ...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat... Corrosion- Resistant Carbon Steel Flat Products From Germany and Korea, 77 FR 301 (January 4, 2012). As a...: Final Results of Expedited Five-Year (``Sunset'') Review of the Countervailing Duty Order, 77 FR...

  15. Comparative study of the corrosion product films formed in biotic and abiotic media

    SciTech Connect

    Videla, H.A.; Mele, M.F.L. de; Swords, C.; Edyvean, R.G.J.; Beech, I.B.

    1999-11-01

    The growth of sulfate-reducing bacteria (SRB) affects several important parameters at the metal/solution interface of carbon steel in liquid media such as pH and redox potential values, as well as modifications of the composition and structure of corrosion product layers. Electrochemical techniques for corrosion assessment and surface analyses by energy dispersion X-ray analysis (EDAX), X-ray photoelectron spectra (XPS), X-ray distraction (XRD) and electron microprobe analysis (EPMA) complemented with scanning electron microscopy (SEM) and atomic force microscopy (MM) observations, were used to study the structure and composition of protective films on carbon steel in abiotic and biotic media containing different sulfur anions. The results revealed that in biotic and abiotic sulfide films the outer layers were formed by both FeS and FeS{sub 2}, although the relative content of these compounds varied in each case. Usually, the corrosion product films biotically formed were more adherent to the metal surface than those developed abiotically. The latter were flaky and loosely adherent, thus differing in their function during the corrosion process.

  16. High temperature corrosion of separator materials for MCFC

    SciTech Connect

    Yanagida, Masahiro; Tanimoto, Kazumi; Kojima, Toshikatsu

    1996-12-31

    The Molten Carbonate Fuel Cell (MCFC) is one of promising high efficiency power generation devices with low emission. Molten carbonate used for its electrolyte plays an important role in MCFC. It separates between anode and cathode gas environment and provides ionic conductivity on MCFC operation. Stainless steel is conventionally used as separator/current collector materials in MCFC cathode environment. As corrosion of the components of MCFC caused by the electrolyte proceeds with the electrolyte consumption, the corrosion in the MCFC is related to its performance and life. To understand and inhibit the corrosion in the MCFC is important to realize MCFC power generation system. We have studied the effect of alkaline earth carbonate addition into carbonate on corrosion of type 316L stainless steel. In this paper, we describe the effect of the temperature on corrosion behavior of type 316L stainless steel with carbonate mixture, (Li{sub 0.62}K{sub 0.38}){sub 2}CO{sub 3}, under the cathode environment in out-of-cell test.

  17. Influence of cold plastic deformation on critical pitting potential of AISI 316 L and 304 L steels in an artificial physiological solution simulating the aggressiveness of the human body.

    PubMed

    Cigada, A; Mazza, B; Pedeferri, P; Sinigaglia, D

    1977-07-01

    The effect of cold working on critical pitting potential of AISI 316 L and 304 L steels in a buffered physiological solution has been studied. In particular, the importance of deformation degree, orientation of the specimen surface to the deformation direction, and cold working temperature in lowering the critical pitting potential is shown. PMID:873942

  18. A pharmaceutical product as corrosion inhibitor for carbon steel in acidic environments.

    PubMed

    Samide, Adriana

    2013-01-01

    A pharmaceutical product, Trimethoprim (TMP), IUPAC name: 5-(3,4,5-trimethoxybenzyl)pyrimidine-2,4-diamine was investigated, as inhibitor to prevent carbon steel corrosion in acidic environments. The study was performed using weight loss and electrochemical measurements, in temperatures ranging between 25-55°C. The surface morphology before and after corrosion of carbon steel in 1.0 M HCl solution in the presence and absence of TMP was evaluated using scanning electron microscopy (SEM). The inhibition efficiency (IE) increased with the increasing of the inhibitor concentration, reaching a maximum value of 92% at 25°C and 0.9 mM TMP, and decreased with increasing temperature. The inhibition of carbon steel corrosion by TMP can be attributed to the adsorption ability of inhibitor molecules onto the reactive sites of the metal surface. The adsorption is spontaneous and it is best described by the Langmuir isotherm. The apparent activation energy (E(a)) for the corrosion process in the absence and presence of TMP was evaluated from Arrhenius equation, to elucidate its inhibitive properties. PMID:23043337

  19. Intentional synthesis of corrosion inhibitors based on secondary products of sugar cane processing

    SciTech Connect

    Ledovskykh, V.M.

    1988-07-01

    Secondary products of sugar cane processing (mosto, wax, furfurol) were studied as starting raw materials for creating inhibitors for different purposes and temporary means of protecting metals from corrosion. In order to protect metals in different corrosive media the following inhibitors have been developed: an inhibitor for acid solutions (pickling metals, acid washing of the equipment) based on high-tonnage water-soluble waste mosto and combined synergistic inhibitors based on mixtures of it with cation- and anion-active surfactants, including nitrogen- and sulfur-containing substances obtained by intentional synthesis of another secondary product, furfurol; inhibitors for two-phase media (oil recovery and refining) of the carbonic acid amide and 2-alkylimidazoline classes from sugar cane wax; and inhibitors comprised of Li-, Na-, Ca-, and Al-plastic greases from sugar cane wax for atmospheric conditions.

  20. Effect of Phosphate on the Corrosion of Carbon Steel and on the Composition of Corrosion Products in Two-Stage Continuous Cultures of Desulfovibrio desulfuricans†

    PubMed Central

    Weimer, Paul J.; Van Kavelaar, Margaret J.; Michel, Charles B.; Ng, Thomas K.

    1988-01-01

    A field isolate of Desulfovibrio desulfuricans was grown in defined medium in a two-stage continuous culture apparatus with different concentrations of phosphate in the feed medium. The first state (V1) was operated as a conventional chemostat (D = 0.045 h−1) that was limited in energy source (lactate) or phosphate. The second stage (V2) received effluent from V1 but no additional nutrients, and contained a healthy population of transiently starved or resting cells. An increase in the concentration of phosphate in the medium fed to V1 resulted in increased corrosion rates of carbon steel in both V1 and V2. Despite the more rapid corrosion observed in growing cultures relative to that in resting cultures, corrosion products that were isolated under strictly anaerobic conditions from the two culture modes had similar bulk compositions which varied with the phosphate content of the medium. Crystalline mackinawite (Fe9S8), vivianite [Fe3(PO4)2 · 8H2O], and goethite [FeO(OH)] were detected in amounts which varied with the culture conditions. Chemical analyses indicated that the S in the corrosion product was almost exclusively in the form of sulfides, while the P was present both as phosphate and as unidentified components, possibly reduced P species. Some differential localization of S and P was observed in intact corrosion products. Cells from lactate-limited, but not from phosphate-limited, cultures contained intracellular granules that were enriched in P and Fe. The results are discussed in terms of several proposed mechanisms of microbiologically influenced corrosion. Images PMID:16347552

  1. Corrosion experiments on stainless steels used in dry storage canisters of spent nuclear fuel

    SciTech Connect

    Ryskamp, J.M.; Adams, J.P.; Faw, E.M.; Anderson, P.A.

    1996-09-01

    Nonradioactive (cold) experiments have been set up in the Idaho Chemical Processing Plant (ICPP)-1634, and radioactive (hot) experiments have been set up in the Irradiated Fuel Storage Facility (IFSF) at ICPP. The objective of these experiments is to provide information on the interactions (corrosion) between the spent nuclear fuel currently stored at the ICPP and the dry storage canisters and containment materials in which this spent fuel will be stored for the next several decades. This information will be used to help select canister materials that will retain structural integrity over this period within economic, criticality, and other constraints. The two purposes for Dual Purpose Canisters (DPCs) are for interim storage of spent nuclear fuel and for shipment to a final geological repository. Information on how corrosion products, sediments, and degraded spent nuclear fuel may corrode DPCs will be required before the DPCs will be allowed to be shipped out of the State of Idaho. The information will also be required by the Nuclear Regulatory Commission (NRC) to support the licensing of DPCs. Stainless steels 304L and 316L are the most likely materials for dry interim storage canisters. Welded stainless steel coupons are used to represent the canisters in both hot and cold experiments.

  2. A Mössbauer and Electrochemical Characterization of the Corrosion Products Formed from Marine and Marine-Antartic Environments

    NASA Astrophysics Data System (ADS)

    Ohanian, M.; Caraballo, R.; Dalchiele, E. A.; Quagliata, E.

    2003-06-01

    Corrosion products formed on low alloy steel under two marine environments are characterised. Both environments are classified as C4 according to the ISO 9223 Standard. The corrosion products are identified and their relative proportion is determined by Mössbauer spectroscopy (transmission geometry). Free potentials of corrosion are measured to evaluate the activity of their surfaces. Structural characterisation by XRD were performed on selected samples. It is concluded that the principal phases are goethite, lepidocrocite, ferrihidrite and maghemite. The relative amount of each of them changes with time and with the atmospheric dynamics of each environment.

  3. Binding of nitrided type 410 stainless steel valve stems caused by corrosion product build-up

    SciTech Connect

    Coffin, S.M.; Hardies, R.O.

    1996-10-01

    Nitrided type 410 stainless steel governor valve stems are used in safety-related reactor core isolation cooling (RCIC) and auxiliary feedwater (AFW) pumps at Boiling Water Reactors and Pressurized Water Reactors, respectively. Corrosion of the governor valve stems in the packing assembly area has been noted in at least seventeen nuclear power plants. Corrosion product build-up between the valve stem and packing assembly has resulted in binding of the valve stem in at least nine of these plants. Nitriding is known to degrade the corrosion resistance of, stainless steels. This is due to the formation of chromium nitrides in the diffusion layer of the hardened case which leave the surrounding matrix depleted in chromium. The rate of corrosion is substantially affected by the presence or absence of a continuous, adherent compound layer. The compound layer is less susceptible to corrosion than the diffusion layer and acts to protect the underlying diffusion layer from being exposed to moisture. At Calvert Cliffs, the original nitrided stem had a continuous, adherent compound layer and a hardened case of approximately 60 microns in depth. This stem performed acceptably for years. In contrast, the replacement nitrided stems did not have a continuous, adherent compound layer and had a hardened case of approximately 10 microns in depth. These stems performed acceptably for three or four months. This difference in performance is attributed primarily to the absence of an adherent, continuous compound layer in the recently-supplied nitrided stems. Since nitrided type 410 stainless steel valve stems will corrode in the presence of moisture (although at substantially different rates), the replacement valve stems will be fabricated from Inconel 718.

  4. [Using Raman spectrum analysis to research corrosive productions occurring in alloy of ancient bronze wares].

    PubMed

    Jia, La-jiang; Jin, Pu-jun

    2015-01-01

    The present paper analyzes the interior rust that occurred in bronze alloy sample from 24 pieces of Early Qin bronze wares. Firstly, samples were processed by grinding, polishing and ultrasonic cleaning-to make a mirror surface. Then, a confocal micro-Raman spectrometer was employed to carry out spectroscopic study on the inclusions in samples. The conclusion indicated that corrosive phases are PbCO3 , PbO and Cu2O, which are common rusting production on bronze alloy. The light-colored circular or massive irregular areas in metallographic structure of samples are proved as Cu2O, showing that bronze wares are not only easy to be covered with red Cu2O rusting layer, but also their alloy is easy to be eroded by atomic oxygen. In other words, the rust Cu2O takes place in both the interior and exterior parts of the bronze alloy. In addition, Raman spectrum analysis shows that the dark grey materials are lead corrosive products--PbCO3 and PbO, showing the corroding process of lead element as Pb -->PbO-->PbCO3. In the texture of cast state of bronze alloy, lead is usually distributed as independent particles between the different alloy phases. The lead particles in bronze alloy would have oxidation reaction and generate PbO when buried in the soil, and then have chemical reaction with CO3(2-) dissolved in the underground water to generate PbCO3, which is a rather stable lead corrosive production. A conclusion can be drawn that the external corrosive factors (water, dissolved oxygen and carbonate, etc) can enter the bronze ware interior through the passageway between different phases and make the alloy to corrode gradually. PMID:25993834

  5. Simulation of the state of carbon steel n years after disposal with n years of corrosion product on its surface in a bentonite environment

    SciTech Connect

    Kojima, Yoichi; Tsujikawa, Shigeo; Hioki, Toshinobu |

    1995-12-31

    The use of bentonite as buffer and carbon steel as overpack material for the geological disposal of nuclear waste is under investigation. To better assess the long term integrity of the carbon steel overpack, a quantitative analysis of the corrosion behavior on the steel surface for time frames beyond that of feasible empirical determination is required. The state n years after disposal, consisting of Carbon Steel/Corrosion products + Bentonite/Water, was simulated and the corrosion behavior of the carbon steel in this state investigated. The following facts became apparent. Both the corrosion rate and the non-uniformity of it increased with increase in the corrosion product content in the compacted bentonite. When the corrosion product layer was formed between the carbon steel and the bentonite, it enabled the corrosion potential and increased the corrosion rate.

  6. SU-E-T-548: Modeling of Breast IORT Using the Xoft 50 KV Brachytherapy Source and 316L Steel Rigid Shield

    SciTech Connect

    Burnside, W

    2015-06-15

    Purpose: Xoft provides a set of 316L Stainless Steel Rigid Shields to be used with their 50 kV X-ray source for Breast IORT treatments. Modeling the different shield sizes in MCNP provides information to help make clinical decisions for selecting the appropriate shield size. Methods: The Xoft Axxent 50 kV Electronic Brachytherapy System has several applications in radiation therapy, one of which is treating cancer of the breast intraoperatively by placing the miniaturized X-ray tube inside an applicator balloon that is expanded to fill the lumpectomy bed immediately following tumor removal. The ribs, lung, and muscular chest wall are all regions at risk to receive undesired dose during the treatment. A Xoft 316L Stainless Steel Rigid Shield can be placed between the intracostal muscles of the chest wall and the remaining breast tissue near the balloon to attenuate the beam and protect these organs. These shields are provided in 5 different sizes, and the effects on dose to the surrounding tissues vary with shield size. MCNP was used to model this environment and tally dose rate to certain regions of interest. Results: The average rib dose rate calculated using 0cm (i.e., no shield), 3cm, and 5cm diameter shields were 26.89, 15.43, and 8.91 Gy/hr respectively. The maximum dose rates within the rib reached 94.74 Gy/hr, 53.56 Gy/hr, and 31.44 Gy/hr for the 0cm, 3cm, and 5cm cases respectively. The shadowing effect caused by the steel shields was seen in the 3-D meshes and line profiles. Conclusion: This model predicts a higher dose rate to the underlying rib region with the 3cm shield compared to the 5cm shield; it may be useful to select the largest possible diameter when choosing a shield size for a particular IORT patient. The ability to attenuate the beam to reduce rib dose was also confirmed. Research sponsored by Xoft Inc, a subsidiary of iCAD.

  7. Testing and prediction of erosion-corrosion for corrosion resistant alloys used in the oil and gas production industry

    NASA Astrophysics Data System (ADS)

    Rincon, Hernan E.

    The corrosion behavior of CRAs has been thoroughly investigated and documented in the public literature by many researchers; however, little work has been done to investigate erosion-corrosion of such alloys. When sand particles are entrained in the flow, the degradation mechanism is different from that observed for sand-free corrosive environment. There is a need in the oil and gas industry to define safe service limits for utilization of such materials. The effects of flow conditions, sand rate, pH and temperature on the erosion-corrosion of CRAs were widely studied. An extensive experimental work was conducted using scratch tests and flow loop tests using several experimental techniques. At high erosivity conditions, a synergistic effect between erosion and corrosion was observed. Under the high sand rate conditions tested, erosivity is severe enough to damage the passive layer protecting the CRA thereby enhancing the corrosion rate. In most cases there is likely a competition between the rates of protective film removal due to mechanical erosion and protective film healing. Synergism occurs for each of the three alloys examined (13Cr and Super13Cr and 22Cr); however, the degree of synergism is quite different for the three alloys and may not be significant for 22Cr for field conditions where erosivities are typically much lower that those occurring in the small bore loop used in this research. Predictions of the corrosion component of erosion-corrosion based on scratch test data compared reasonably well to test results from flow loops for the three CRAs at high erosivity conditions. Second order behavior appears to be an appropriate and useful model for representing the repassivation process of CRAs. A framework for a procedure to predict penetration rates for erosion-corrosion conditions was developed based on the second order model behavior observed for the re-healing process of the passive film of CRAs and on computational fluid dynamics (CFD) simulations

  8. Amine-degradation products play no part in corrosion at gas-sweetening plants

    SciTech Connect

    Blanc, C.; Grall, M.; Demarais, G.

    1982-11-15

    Gas-sweetening units using diethanolamine (DEA) and methyldiethanolamine (MDEA) are occasionally subject to corrosion. Discounting the basic degradation products of DEA as the cause, researchers (1) confirmed the presence of formic, oxalic, and acetic acids in used amine solutions, (2) defined oxygen's role in forming these carboxylic acids, and (3) demonstrated that the acid contents of different units are about the same order of magnitude for both DEA and MDEA. In most cases, oxygen can be easily excluded from gas-treating units, especially in storage tanks, thereby limiting the formation of acid products.

  9. Interfacial characterization of SLM parts in multi-material processing: Metallurgical diffusion between 316L stainless steel and C18400 copper alloy

    SciTech Connect

    Liu, Z.H. Zhang, D.Q. Sing, S.L. Chua, C.K. Loh, L.E.

    2014-08-15

    Multi-material processing in selective laser melting using a novel approach, by the separation of two different materials within a single dispensing coating system was investigated. 316L stainless steel and UNS C18400 Cu alloy multi-material samples were produced using selective laser melting and their interfacial characteristics were analyzed using focused ion beam, scanning electron microscopy, energy dispersive spectroscopy and electron back scattered diffraction techniques. A substantial amount of Fe and Cu element diffusion was observed at the bond interface suggesting good metallurgical bonding. Quantitative evidence of good bonding at the interface was also obtained from the tensile tests where the fracture was initiated at the copper region. Nevertheless, the tensile strength of steel/Cu SLM parts was evaluated to be 310 ± 18 MPa and the variation in microhardness values was found to be gradual along the bonding interface from the steel region (256 ± 7 HV{sub 0.1}) to the copper region (72 ± 3 HV{sub 0.1}). - Highlights: • Multi-material processing was successfully implemented and demonstrated in SLM. • Bi-metallic laminates of steel/Cu were successfully produced with the SLM process. • A substantial amount of Fe and Cu diffusion was observed at the bond interface. • Good metallurgical bonding was obtained at the interface of the steel/Cu laminates. • Highly refined microstructure was obtained due to rapid solidification in SLM.

  10. Comparison between Palm Oil Derivative and Commercial Thermo-Plastic Binder System on the Properties of the Stainless Steel 316L Sintered Parts

    NASA Astrophysics Data System (ADS)

    Ibrahim, R.; Azmirruddin, M.; Wei, G. C.; Fong, L. K.; Abdullah, N. I.; Omar, K.; Muhamad, M.; Muhamad, S.

    2010-03-01

    Binder system is one of the most important criteria for the powder injection molding (PIM) process. Failure in the selection of the binder system will affect on the final properties of the sintered parts. The objectives of this studied is to develop a novel binder system based on the local natural resources and environmental friendly binder system from palm oil derivative which is easily available and cheap in our country of Malaysia. The novel binder that has been developed will be replaced the commercial thermo-plastic binder system or as an alternative binder system. The results show that the physical and mechanical properties of the final sintered parts fulfill the Metal Powder Industries Federation (MPIF) standard 35 for PIM parts. The biocompatibility test using cell osteosarcoma (MG63) and vero fibroblastic also shows that the cell was successfully growth on the sintered stainless steel 316L parts indicate that the novel binder was not toxic. Therefore, the novel binder system based on palm oil derivative that has been developed as a binder system fulfills the important criteria for the binder system in PIM process.

  11. Effect of Welding Current and Time on the Microstructure, Mechanical Characterizations, and Fracture Studies of Resistance Spot Welding Joints of AISI 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kianersi, Danial; Mostafaei, Amir; Mohammadi, Javad

    2014-09-01

    This article aims at investigating the effect of welding parameters, namely, welding current and welding time, on resistance spot welding (RSW) of the AISI 316L austenitic stainless steel sheets. The influence of welding current and welding time on the weld properties including the weld nugget diameter or fusion zone, tensile-shear load-bearing capacity of welded materials, failure modes, energy absorption, and microstructure of welded nuggets was precisely considered. Microstructural studies and mechanical properties showed that the region between interfacial to pullout mode transition and expulsion limit is defined as the optimum welding condition. Electron microscopic studies indicated different types of delta ferrite in welded nuggets including skeletal, acicular, and lathy delta ferrite morphologies as a result of nonequilibrium phases, which can be attributed to a fast cooling rate in the RSW process. These morphologies were explained based on Shaeffler, WRC-1992, and pseudo-binary phase diagrams. The optimum microstructure and mechanical properties were achieved with 8-kA welding current and 4-cycle welding time in which maximum tensile-shear load-bearing capacity or peak load of the welded materials was obtained at 8070 N, and the failure mode took place as button pullout with tearing from the base metal. Finally, fracture surface studies indicated that elongated dimples appeared on the surface as a result of ductile fracture in the sample welded in the optimum welding condition.

  12. Influences of deposition strategies and oblique angle on properties of AISI316L stainless steel oblique thin-walled part by direct laser fabrication

    NASA Astrophysics Data System (ADS)

    Wang, Xinlin; Deng, Dewei; Qi, Meng; Zhang, Hongchao

    2016-06-01

    Direct laser fabrication (DLF) developed from laser cladding and rapid prototyping technique has been widely used to fabricate thin-walled parts exhibiting more functions without expending weight and size. Oblique thin-walled parts accompanied with inhomogeneous mechanical properties are common in application. In the present study, a series of AISI316L stainless steel oblique thin-walled parts are successfully produced by DLF, in addition, deposition strategies, microstructure, and mechanical property of the oblique thin-walled parts are investigated. The results show that parallel deposition way is more valuable to fabricate oblique thin-walled part than oblique deposition way, because of the more remarkable properties. The hardness of high side initially increases until the distance to the substrate reaches about 25 mm, and then decreases with the increase of the deposition height. Oblique angle has a positive effect on the tensile property but a negative effect on microstructure, hardness and elongation due to the more tempering time. The maximum average ultimate tensile strength (UTS) and elongation are presented 744.3 MPa and 13.5% when the angle between tensile loading direction and horizontal direction is 45° and 90°, respectively.

  13. Cosintering of Powder Injection Molding Parts Made from Ultrafine WC-Co and 316L Stainless Steel Powders for Fabrication of Novel Composite Structures

    NASA Astrophysics Data System (ADS)

    Simchi, A.; Petzoldt, F.

    2010-01-01

    Sintering response and phase formation during sintering of WC-Co/316L stainless steel composites produced by assembling of powder injection molding (PIM) parts were studied. It is shown that during cosintering a significant mismatch strain (>4 pct) is developed in the temperature range of 1080 °C to 1350 °C. This mismatch strain induces biaxial stresses at the interface, leading to interface delamination. Experimental results revealed that sintering at a heating rate of 20 K/min could be used to decrease the mismatch strain to <2 pct. Meanwhile, WC is decomposed at the contact area and the diffusion of C and Co into the iron lattice results in the formation of a liquid and MC and M6C carbides at 1220 °C. Spreading of the liquid accelerates the reaction, affecting the dimensional stability of the PIM parts. To prevent the reaction, surface oxidation of the cemented carbide followed by hydrogen reduction during sintering was examined. Although the amount of mismatch strain increased, formation of a metallic interface consisting of a W-Co alloy (45 to 50 at. pct Co) and a Co-rich iron alloy (18 at. pct Co) prevented the decomposition of WC and melt formation. It is also shown that the deposition of a thin Ni layer after thermal debinding decreases the mismatch stresses through melt formation, although interlayer diffusion causes pore-band formation close to the steel part.

  14. Measurement methods for surface oxides on SUS 316L in simulated light water reactor coolant environments using synchrotron XRD and XRF

    NASA Astrophysics Data System (ADS)

    Watanabe, Masashi; Yonezawa, Toshio; Shobu, Takahisa; Shoji, Tetsuo

    2013-03-01

    Synchrotron X-ray diffraction (XRD) and X-ray fluorescent (XRF) measurement techniques have been used for non-destructive characterization of surface oxide films on Type 316L austenitic stainless steels that were exposed to simulated primary water environments of pressurized water reactors (PWR) and boiling water reactors (BWR). The layer structures of the surface spinel oxides were revealed ex situ after oxidation by measurements made as a function of depth. The layer structure of spinel oxides formed in simulated PWR primary water should normally be different from that formed in simulated BWR water. After oxidation in the simulated BWR environment, the spinel oxide was observed to contain NiFe2O4 at shallow depths, and FeCr2O4 and Fe3O4 at deeper depths. By contrast, after oxidation in the simulated PWR primary water environment, a Fe3O4 type spinel was observed near the surface and FeCr2O4 type spinel near the interface with the metal substrate. Furthermore, by in situ measurements during oxidation in the simulated BWR environment, it was also demonstrated that the ratio between spinel and hematite Fe2O3 can be changed depending on the water condition such as BWR normal water chemistry or BWR hydrogen water chemistry.

  15. A Microstructural Study on the Observed Differences in Charpy Impact Behavior Between Hot Isostatically Pressed and Forged 304L and 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Bell, Andrew; Dhers, Jean; Sherry, Andrew H.

    2015-11-01

    With near-net shape technology becoming a more desirable route toward component manufacture due to its ability to reduce machining time and associated costs, it is important to demonstrate that components fabricated via Hot Isostatic Pressing (HIP) are able to perform to similar standards as those set by equivalent forged materials. This paper describes the results of a series of Charpy tests from HIP'd and forged 304L and 316L austenitic stainless steel, and assesses the differences in toughness values observed. The pre-test and post-test microstructures were examined to develop an understanding of the underlying reasons for the differences observed. The as-received microstructure of HIP'd material was found to contain micro-pores, which was not observed in the forged material. In tested specimens, martensite was detectable within close proximity to the fracture surface of Charpy specimens tested at 77 K (-196 °C), and not detected in locations remote from the fracture surface, nor was martensite observed in specimens tested at ambient temperatures. The results suggest that the observed changes in the Charpy toughness are most likely to arise due to differences in as-received microstructures of HIP'd vs forged stainless steel.

  16. Coating process and early stage adhesion evaluation of poly(2-hydroxy-ethyl-methacrylate) hydrogel coating of 316L steel surface for stent applications.

    PubMed

    Indolfi, Laura; Causa, Filippo; Netti, Paolo Antonio

    2009-07-01

    In this study, a spray-coating method has been set up with the aim to control the coating of poly(2-hydroxy-ethyl-methacrylate) (pHEMA), an hydrophilic polymeric hydrogel, onto the complex surface of a 316L steel stent for percutaneous coronary intervention (PCI). By varying process parameters, tuneable thicknesses, from 5 to 20 microm, have been obtained with uniform and homogeneous surface without crack or bridges. Surface characteristics of pHEMA coating onto metal surface have been investigated through FTIR-ATR, contact angle measurement, SEM, EDS and AFM. Moreover, results from Single-Lap-Joint and Pull-Off adhesion tests as well as calorimetric analysis of glass transition temperature suggested that pHEMA deposition is firmly adhered on metallic surface. The pHEMA coating evaluation of roughness, wettability together with its morphological and chemical stability after three cycles of expansion-crimping along with preliminary results after 6 months demonstrates the suitability of the coating for surgical implantation of stent. PMID:19267260

  17. Pipe liners for corrosive high temperature oil and gas production applications

    SciTech Connect

    Mason, J.F.

    1997-08-01

    Polyamide-11 has been used for more than twenty years as the chemical and pressure barrier in flexible pipes used in offshore oil and gas production. Recently, polyamide-11 has been used to line and protect carbon steel pipelines carrying corrosive sour raw gas and condensates. The liner was inserted in the field using the well-known roller-box diameter reduction technique. It is being used successfully at temperatures that are not possible with conventional polyethylene liners. Until now, at temperatures above about 45 C only corrosion inhibition programs have proven to be effective in controlling the internal corrosion rates of carbon steel pipes carrying sour raw gas. There is a total of about six kilometers of polyamide-11 now installed in five pipelines located in central and northwestern Alberta, Canada, and operating at temperatures up to about 80 C. The installations and the properties of exposed and aged polyamide-11 liner are discussed. The chemical resistance and mechanical properties of the polyamide-11 that make this application possible are discussed in detail.

  18. Corrosion of iron by iodide-oxidizing bacteria isolated from brine in an iodine production facility.

    PubMed

    Wakai, Satoshi; Ito, Kimio; Iino, Takao; Tomoe, Yasuyoshi; Mori, Koji; Harayama, Shigeaki

    2014-10-01

    Elemental iodine is produced in Japan from underground brine (fossil salt water). Carbon steel pipes in an iodine production facility at Chiba, Japan, for brine conveyance were found to corrode more rapidly than those in other facilities. The corroding activity of iodide-containing brine from the facility was examined by immersing carbon steel coupons in "native" and "filter-sterilized" brine samples. The dissolution of iron from the coupons immersed in native brine was threefold to fourfold higher than that in the filter-sterilized brine. Denaturing gradient gel electrophoresis analyses revealed that iodide-oxidizing bacteria (IOBs) were predominant in the coupon-containing native brine samples. IOBs were also detected in a corrosion deposit on the inner surface of a corroded pipe. These results strongly suggested the involvement of IOBs in the corrosion of the carbon steel pipes. Of the six bacterial strains isolated from a brine sample, four were capable of oxidizing iodide ion (I(-)) into molecular iodine (I(2)), and these strains were further phylogenetically classified into two groups. The iron-corroding activity of each of the isolates from the two groups was examined. Both strains corroded iron in the presence of potassium iodide in a concentration-dependent manner. This is the first report providing direct evidence that IOBs are involved in iron corrosion. Further, possible mechanisms by which IOBs corrode iron are discussed. PMID:24863130

  19. 76 FR 20954 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-14

    ... carbon steel flat products (CORE) from Korea. See Countervailing Duty Orders and Amendments of Final Affirmative Countervailing Duty Determinations: Certain Steel Products from Korea, 58 FR 43752 (August 17... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of...

  20. Fate of corrosion products released from stainless steel in marine sediments and seawater. Part 3. Calcareous ooze

    SciTech Connect

    Schmidt, R.L.

    1982-04-01

    The physicochemical forms and partitioning of corrosion products released from stainless steel upon exposure to selected environmental conditions is the subject of this investigation. This report describes the influence of calcareous sediment on the rate of release and fate of corrosion products produced when neutron-activated stainless steel specimens were exposed to a Globigerina ooze taken from the Northeast Pacific Ocean. The calcareous ooze used in this study consists largely of planktonic formanifera tests and was found to be about 90% CaCO/sub 3/. The trace metal content of this sediment was typical of average deep-sea carbonate sediments, and the ratios of trace elements to Ti were not remarkably different from a coastal clayey silt or a Northeast Pacific pelagic red clay. Most (>80%) of the trace metals extracted by sequential chemical treatment were associated with reductant-soluble materials, i.e., amorphous Mn and Fe oxides, or were incorporated in the carbonate substrate. Specimens of neutron-activated stainless steel exposed to calcareous ooze suspended in seawater under aerated and non-oxygenated conditions released corrosion products at rates of 1.7 and 4.2 ..mu..g year/sup -1/ cm/sup -2/, respectively. Almost 90% of the corrosion products (/sup 60/Co activity) released under aerated conditions were relatively labile. Of these materials, over 80% were soluble upon treatment with a strong complexing agent, DTPA, indicating that adsorption of corrosion products as cations had been the major mechanism of incorporation into the sediment. In the absence of O/sub 2/, a large fraction (approx. 80%) of the corrosion products were also relatively labile. Larger fractions of the corrosion products were soluble, easily dissolved, or present as carbonates or sulfides under non-oxygenated conditions than they were for the aerated treatment.

  1. Analysis of the magnetic corrosion product deposits on a boiling water reactor cladding

    SciTech Connect

    Orlov, Andrey; Degueldre, Claude; Kaufmann, Wilfried

    2013-01-15

    The buildup of corrosion product deposits (CRUD) on the fuel cladding of the boiling water reactor (BWR) before and after zinc injection has been investigated by applying local experimental analytical techniques. Under the BWR water chemistry conditions, Zn addition together with the presence of Ni and Mn induce the formation of (Zn,Ni,Mn)[Fe{sub 2}O{sub 4}] spinel solid solutions. X-ray absorption spectroscopy (XAS) revealed inversion ratios of cation distribution in spinels deposited from the solid solution. Based on this information, a two-site ferrite spinel solid solution model is proposed. Electron probe microanalysis (EPMA) and extended X-ray absorption fine structure (EXAFS) findings suggest the zinc-rich ferrite spinels formation on BWR fuel cladding mainly at lower pin. - Graphical Abstract: Analysis of spinels in corrosion product deposits on boiling water reactor fuel rod. Combining EPMA and XAFS results: schematic representation of the ferrite spinels in terms of the end members and their extent of inversion. Note that the ferrites are represented as a surface between the normal (upper plane, M[Fe{sub 2}]O{sub 4}) and the inverse (lower plane, Fe[MFe]O{sub 4}). Actual compositions red Black-Small-Square for the specimen at low elevation (810 mm), blue Black-Small-Square for the specimen at mid elevation (1800 mm). The results have an impact on the properties of the CRUD material. Highlights: Black-Right-Pointing-Pointer Buildup of corrosion product deposits on fuel claddings of a boiling water reactor (BWR) are investigated. Black-Right-Pointing-Pointer Under BWR water conditions, Zn addition with Ni and Mn induced formation of (Zn,Ni,Mn)[Fe{sub 2}O{sub 4}]. Black-Right-Pointing-Pointer X-Ray Adsorption Spectroscopy (XAS) revealed inversion of cations in spinel solid solutions. Black-Right-Pointing-Pointer Zinc-rich ferrite spinels are formed on BWR fuel cladding mainly at lower pin elevations.

  2. Corrosion tests in brine and steam from the Salton Sea KGRA

    SciTech Connect

    Carter, J.P.; McCawley, F.X.

    1982-03-01

    The Bureau of Mines tested 13 alloys for resistance to general corrosion, pitting corrosion, and stress corrosion cracking in the brine and steam environments produced from geothermal well Magmamax 1 in the Salton Sea Known Geothermal Resources Area in California. The tests provided seven process environments. The alloys most resistant to corrosion in all environments were Inconel 625, Hastelloy C-276, and stainless steel alloy 29-4. Hastelloys G and S were highly resistant to all types of corrosion decreases with time. The stainless steel alloys 430, E-Brite 26-1, and 6X had good resistance to general corrosion but were susceptible to pitting. Unstressed type 316 L stainless steel exhibited severe cracking. The 1020 carbon and 4130 alloy steels were the least resistant.

  3. Mini-review: the morphology, mineralogy and microbiology of accumulated iron corrosion products.

    PubMed

    Little, Brenda J; Gerke, Tammie L; Lee, Jason S

    2014-09-01

    Despite obvious differences in morphology, substratum chemistry and the electrolyte in which they form, accumulations of iron corrosion products have the following characteristics in common: stratification of iron oxides/hydroxides with a preponderance of α-FeOOH (goethite) and accumulation of metals. Bacteria, particularly iron-oxidizing and sulfate-reducing bacteria have been identified in some accumulations. Both biotic and abiotic mechanisms have been used to rationalize observations for particular sets of environmental data. This review is the first to compare observations and interpretations. PMID:25271874

  4. Mini-review: the morphology, mineralogy and microbiology of accumulated iron corrosion products

    PubMed Central

    Little, Brenda J.; Gerke, Tammie L.; Lee, Jason S.

    2014-01-01

    Despite obvious differences in morphology, substratum chemistry and the electrolyte in which they form, accumulations of iron corrosion products have the following characteristics in common: stratification of iron oxides/hydroxides with a preponderance of α-FeOOH (goethite) and accumulation of metals. Bacteria, particularly iron-oxidizing and sulfate-reducing bacteria have been identified in some accumulations. Both biotic and abiotic mechanisms have been used to rationalize observations for particular sets of environmental data. This review is the first to compare observations and interpretations. PMID:25271874

  5. Corrosion of austenitic and martensitic stainless steels in flowing 17Li83Pb alloy

    NASA Astrophysics Data System (ADS)

    Broc, M.; Flament, T.; Fauvet, P.; Sannier, J.

    1988-07-01

    With regard to the behaviour of 316 L stainless steel at 400°C in flowing anisothermal 17Li83Pb the mass transfer suffered by this steel appears to be quite important without noticeable influence of constant or cyclic stress. Evaluation made from solution-annealed specimens leads to a corrosion rate of approximately 30 μm yr -1 at steady state to which a depth of 25 μm has to be added to take into account the initial period phenomena. On the other hand, with semi-stagnant 17Li83Pb at 400° C, the mass transfer of 316 L steel appears to be lower and more acceptable after a 3000-h exposure; but long-time kinetics data have to be achieved in order to see if that better behaviour is persistent and does not correspond to a longer incubation period. As for the martensitic steels their corrosion rate at 450°C in the thermal convection loop TULIP is constant up to 3000 h and five times lower than that observed for 316 L steel in the same conditions.

  6. In vitro corrosion resistance of Lotus-type porous Ni-free stainless steels.

    PubMed

    Alvarez, Kelly; Hyun, Soong-Keun; Fujimoto, Shinji; Nakajima, Hideo

    2008-11-01

    The corrosion behavior of three kinds of austenitic high nitrogen Lotus-type porous Ni-free stainless steels was examined in acellular simulated body fluid solutions and compared with type AISI 316L stainless steel. The corrosion resistance was evaluated by electrochemical techniques, the analysis of released metal ions was performed by inductively coupled plasma mass spectrometry (ICP-MS) and the cytotoxicity was investigated in a culture of murine osteoblasts cells. Total immunity to localized corrosion in simulated body fluid (SBF) solutions was exhibited by Lotus-type porous Ni-free stainless steels, while Lotus-type porous AISI 316L showed very low pitting corrosion resistance evidenced by pitting corrosion at a very low breakdown potential. Additionally, Lotus-type porous Ni-free stainless steels showed a quite low metal ion release in SBF solutions. Furthermore, cell culture studies showed that the fabricated materials were non-cytotoxic to mouse osteoblasts cell line. On the basis of these results, it can be concluded that the investigated alloys are biocompatible and corrosion resistant and a promising material for biomedical applications. PMID:18545945

  7. A Comparative Evaluation of the Effect of Low Cycle Fatigue and Creep-Fatigue Interaction on Surface Morphology and Tensile Properties of 316L(N) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Bhaduri, A. K.; Laha, Kinkar

    2016-04-01

    In the present work, the deformation and damage evolution in 316L(N) stainless steel during low cycle fatigue (LCF) and creep-fatigue interaction (CFI) loadings have been compared by evaluating the residual tensile properties. Towards this, LCF and CFI experiments were carried out at constant strain amplitude of ±0.6 pct, strain rate of 3 × 10-3 s-1 and temperature of 873 K (600 °C). During CFI tests, 30 minutes hold period was introduced at peak tensile strain. Experiments were interrupted up to various levels of fatigue life viz. 5, 10, 30, 50, and 60 pct of the total fatigue life ( N f) under both LCF and CFI conditions. The specimens subjected to interrupted fatigue loadings were subsequently monotonically strained at the same strain rate and temperature up to fracture. Optical and scanning electron microscopy and profilometry were conducted on the untested and tested samples to elucidate the damage evolution during the fatigue cycling under both LCF and CFI conditions. The yield strength (YS) increased sharply with the progress of fatigue damage and attained saturation within 10 pct of N f under LCF condition. On the contrary, under CFI loading condition, the YS continuously increased up to 50 pct of N f, with a sharp increase of YS up to 5 pct of N f followed by a more gradual increase up to 50 pct of N f. The difference in the evolution of remnant tensile properties was correlated with the synergistic effects of the underlying deformation and damage processes such as cyclic hardening/softening, oxidation, and creep. The evolution of tensile properties with prior fatigue damage has been correlated with the change in surface roughness and other surface features estimated by surface replica technique and fractography.

  8. Corrosion product identification and relative rates of corrosion of candidate metals in an irradiated air-steam environment

    SciTech Connect

    Reed, D.T.; Swayambunathan, V.; Tani, B.S. ); Van Konynenburg, R.A. )

    1989-11-03

    Previously reported work by others indicates that dicopper trihydroxide nitrate, Cu{sub 2}NO{sub 3}(OH){sub 3}, forms on copper and copper alloys subjected to irradiated moist air near room temperature. We have performed experiments over a range of temperature and humidity, and have found that this species is formed at temperatures up to at least 150{degree}C if low to intermediate relative humidities are present. At 150{degree}C and 100% relative humidity, only Cu{sub 2}O and CuO were observed. The relative general corrosion rates of the copper materials tested in 1-month experiments at dose rates of 0.7 and 2.0 kGy/h were Cu > 70/30 Cu--Ni > Al-bronze. High-nickel alloy 825 showed no observable corrosion. 29 refs., 4 tabs.

  9. Study of MHD Corrosion and Transport of Corrosion Products of Ferritic/Martensitic Steels in the Flowing PbLi and its Application to Fusion Blanket

    NASA Astrophysics Data System (ADS)

    Saeidi, Sheida

    Two important components of a liquid breeder blanket of a fusion power reactor are the liquid breeder/coolant and the steel structure that the liquid is enclosed in. One candidate combination for such components is Lead-Lithium (PbLi) eutectic alloy and advanced Reduced Activation Ferritic/Martensitic (RAFM) steel. The research performed here is aimed at: (1) better understanding of corrosion processes in the system including RAFM steel and flowing PbLi in the presence of a strong magnetic field and (2) prediction of corrosion losses in conditions of a Dual Coolant Lead Lithium (DCLL) blanket, which is at present the key liquid metal blanket concept in the US. To do this, numerical and analytical tools have been developed and then applied to the analysis of corrosion processes. First, efforts were taken to develop a computational suite called TRANSMAG (Transport phenomena in Magnetohydrodynamic Flows) as an analysis tool for corrosion processes in the PbLi/RAFM system, including transport of corrosion products in MHD laminar and turbulent flows. The computational approach in TRANSMAG is based on simultaneous solution of flow, energy and mass transfer equations with or without a magnetic field, assuming mass transfer controlled corrosion and uniform dissolution of iron in the flowing PbLi. Then, the new computational tool was used to solve an inverse mass transfer problem where the saturation concentration of iron in PbLi was reconstructed from the experimental data resulting in the following correlation: CS = e 13.604--12975/T, where T is the temperature of PbLi in K and CS is in wppm. The new correlation for saturation concentration was then used in the analysis of corrosion processes in laminar flows in a rectangular duct in the presence of a strong transverse magnetic field. As shown in this study, the mass loss increases with the magnetic field such that the corrosion rate in the presence of a magnetic field can be a few times higher compared to purely

  10. Study of MHD Corrosion and Transport of Corrosion Products of Ferritic/Martensitic Steels in the Flowing PbLi and its Application to Fusion Blanket

    NASA Astrophysics Data System (ADS)

    Saeidi, Sheida

    Two important components of a liquid breeder blanket of a fusion power reactor are the liquid breeder/coolant and the steel structure that the liquid is enclosed in. One candidate combination for such components is Lead-Lithium (PbLi) eutectic alloy and advanced Reduced Activation Ferritic/Martensitic (RAFM) steel. The research performed here is aimed at: (1) better understanding of corrosion processes in the system including RAFM steel and flowing PbLi in the presence of a strong magnetic field and (2) prediction of corrosion losses in conditions of a Dual Coolant Lead Lithium (DCLL) blanket, which is at present the key liquid metal blanket concept in the US. To do this, numerical and analytical tools have been developed and then applied to the analysis of corrosion processes. First, efforts were taken to develop a computational suite called TRANSMAG (Transport phenomena in Magnetohydrodynamic Flows) as an analysis tool for corrosion processes in the PbLi/RAFM system, including transport of corrosion products in MHD laminar and turbulent flows. The computational approach in TRANSMAG is based on simultaneous solution of flow, energy and mass transfer equations with or without a magnetic field, assuming mass transfer controlled corrosion and uniform dissolution of iron in the flowing PbLi. Then, the new computational tool was used to solve an inverse mass transfer problem where the saturation concentration of iron in PbLi was reconstructed from the experimental data resulting in the following correlation: CS = e 13.604--12975/T, where T is the temperature of PbLi in K and CS is in wppm. The new correlation for saturation concentration was then used in the analysis of corrosion processes in laminar flows in a rectangular duct in the presence of a strong transverse magnetic field. As shown in this study, the mass loss increases with the magnetic field such that the corrosion rate in the presence of a magnetic field can be a few times higher compared to purely

  11. Electrochemical Corrosion of Stainless Steel in Thiosulfate Solutions Relevant to Gold Leaching

    NASA Astrophysics Data System (ADS)

    Choudhary, Lokesh; Wang, Wei; Alfantazi, Akram

    2016-01-01

    This study aims to characterize the electrochemical corrosion behavior of stainless steel in the ammoniacal thiosulfate gold leaching solutions. Electrochemical corrosion response was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy, while the semi-conductive properties and the chemical composition of the surface film were characterized using Mott-Schottky analysis and X-ray photoelectron spectroscopy, respectively. The morphology of the corroded specimens was analyzed using scanning electron microscopy. The stainless steel 316L showed no signs of pitting in the ammoniacal thiosulfate solutions.

  12. Corrosion Performance of Stainless Steels in a Simulated Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina; Vinje, Rubiela D.; MacDowell, Louis

    2004-01-01

    At the Kennedy Space Center, NASA relies on stainless steel (SS) tubing to supply the gases and fluids required to launch the Space Shuttle. 300 series SS tubing has been used for decades but the highly corrosive environment at the launch pad has proven to be detrimental to these alloys. An upgrade with higher alloy content materials has become necessary in order to provide a safer and long lasting launch facility. In the effort to find the most suitable material to replace the existing AISI 304L SS ([iNS S30403) and AISI 316L SS (UNS S31603) shuttle tubing, a study involving atmospheric exposure at the corrosion test site near the launch pads and electrochemical measurements is being conducted. This paper presents the results of an investigation in which stainless steels of the 300 series, 304L, 316L, and AISI 317L SS (UNS S31703) as well as highly alloyed stainless steels 254-SMO (UNS S32154), AL-6XN (N08367) and AL29-4C ([iNS S44735) were evaluated using direct current (DC) electrochemical techniques under conditions designed to simulate those found at the Space Shuttle Launch pad. The electrochemical results were compared to the atmospheric exposure data and evaluated for their ability to predict the long-term corrosion performance of the alloys.

  13. Corrosion probes for fireside monitoring in coal-fired boilers

    SciTech Connect

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Holcomb, Gordon R.

    2005-01-01

    Corrosion probes are being developed and combined with an existing measurement technology to provide a tool for assessing the extent of corrosion of metallic materials on the fireside in coal-fired boilers. The successful development of this technology will provide power plant operators the ability to (1) accurately monitor metal loss in critical regions of the boiler, such as waterwalls, superheaters, and reheaters; and (2) use corrosion rates as process variables. In the former, corrosion data could be used to schedule maintenance periods and in the later, processes can be altered to decrease corrosion rates. The research approach involves laboratory research in simulated environments that will lead to field tests of corrosion probes in coal-fired boilers. Laboratory research has already shown that electrochemically-measured corrosion rates for ash-covered metals are similar to actual mass loss corrosion rates. Electrochemical tests conducted using a potentiostat show the corrosion reaction of ash-covered probes at 500?C to be electrochemical in nature. Corrosion rates measured are similar to those from an automated corrosion monitoring system. Tests of corrosion probes made with mild steel, 304L stainless steel (SS), and 316L SS sensors showed that corrosion of the sensors in a very aggressive incinerator ash was controlled by the ash and not by the alloy content. Corrosion rates in nitrogen atmospheres tended to decrease slowly with time. The addition of oxygen-containing gases, oxygen and carbon dioxide to nitrogen caused a more rapid decrease in corrosion rate, while the addition of water vapor increased the corrosion rate.

  14. Anomalously deep and fast failure of copper and bronze under the action of the corrosion products existing on them

    NASA Astrophysics Data System (ADS)

    Pozhidaeva, S. D.; Eliseeva, A. Yu.; Ivanov, A. M.

    2015-12-01

    When the corrosion products on copper and bronze are in close contact with a diluted aqueous solution of hydrochloric acid and atmospheric oxygen, they rapidly transform into effective metal (alloy) oxidizers, which provide rapid and deep metal consumption. The metal can be almost fully consumed in a reasonable technological time provided the accumulated solid phase of the products is periodically removed.

  15. 77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea... Germany and South Korea (Korea), pursuant to section 751(c) of the Tariff Act of 1930, as amended (the Act...-Resistant Carbon Steel Flat Products from Germany and South Korea: Adequacy Redetermination...

  16. 76 FR 69703 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...-resistant carbon steel flat products from Korea, covering the period August 1, 2009, to July 31, 2010. See..., 75 FR 60076 (September 29, 2010). On September 6, 2011, the Department published the...

  17. 76 FR 55004 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-06

    ... Carbon Steel Flat Products from Korea, 58 FR 44159 (August 19, 1993) (Orders on Certain Steel from Korea... clad on both sides with stainless steel in a 20%-60%-20% ratio. These HTSUS item numbers are provided... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic...

  18. Limiting production rates in C-steel pipes. Removal of inhibitors/corrosion products by fatigue/yield action of liquid or gas/liquid

    SciTech Connect

    Soentvedt, T.

    1996-08-01

    The objective of this paper has been to form a link between the limiting production rates and the strength of the corrosion product formed on carbon steel. This paper has studied the available experimental data related to the failure of corrosion products with and without strengthening by inhibitors. Corrosion products in smooth pipes, bends and weldlike obstacles have been investigated. A model has been developed based on these observations which connects the strength of the corrosion product with the wall shear stress in both liquid and multiphase flow. Given the chemistry, temperature and metallurgy of the material the model allows the transformation from simple liquid tests to different flow conditions in the field. Thus limiting production rates in a field can be determined based on simple model tests. Relationships for the wall shear stress amplitudes, frequencies and mean values for various flow regimes have been developed. These relations are required in the model simulating the strength of the corrosion product. The paper shows why bends and weldlike obstacles constitute exposed areas. This study is the first of its kind. Thus the models developed lack detailed experimental verifications. The paper therefore briefly describes further work which has been initiated in order to verify the hypothesis formed.

  19. Disturbed flow and flow accelerated corrosion in oil and gas production

    SciTech Connect

    Efird, K.D.

    1998-12-31

    The effect of fluid flow on corrosion of steel in oil and gas environments involves a complex interaction of physical and chemical parameters. The basic requirement for any corrosion to occur is the existence of liquid water contacting the pipe wall, which is primarily controlled by the flow regime. The effect of flow on corrosion, or flow accelerated corrosion, is defined by the mass transfer and wall shear stress parameters existing in the water phase that contacts the pipe wall. While existing fluid flow equations for mass transfer and wall shear stress relate to equilibrium conditions, disturbed flow introduces non-equilibrium, steady state conditions not addressed by these equations, and corrosion testing in equilibrium conditions cannot be effectively related to corrosion in disturbed flow. The problem in relating flow effects to corrosion is that steel corrosion failures in oil and gas environments are normally associated with disturbed flow conditions as a result of weld beads, preexisting pits, bends, flanges, valves, tubing connections, etc. Steady state mass transfer and wall shear stress relationships to steel corrosion and corrosion testing are required for their application to corrosion of steel under disturbed flow conditions. A procedure is described to relate the results of a corrosion test directly to corrosion in an operation system where disturbed flow conditions are expected, or must be considered.

  20. Characterization of corrosion products of AB{sub 5}-type hydrogen storage alloys for nickel-metal hydride batteries

    SciTech Connect

    Maurel, F.; Knosp, B.; Backhaus-Ricoult, M.

    2000-01-01

    To better understand the decrease in storage capacity of AB{sub 5}-type alloys in rechargeable Ni/MH batteries undergoing repeated charge/discharge cycles, the corrosion of a MnNi{sub 3.55}Co{sub 0.75}Mn{sub 0.4}Al{sub 0.3} alloy in aqueous KOH electrolyte was studied. The crystal structure, chemical composition, and distribution of corrosion products were characterized by X-ray diffraction, scanning electron microscopy, and transmission electron microscopy. Hollow and filed needles of a mixed rare earth hydroxide Mn(OH){sub 3} were found to cover a continuous nanocrystalline corrosion scale composed of metal (Ni, Co) solid solution, oxide (Ni,Co)O solid solution and rare earth hydroxide, and a Mn-depleted alloy subscale. Corrosion kinetics were measured for three different temperatures. Growth kinetics of the continuous corrosion scale and of the Mm(OH){sub 3} needles obeyed linear and parabolic rate laws, respectively. Models for the corrosion mechanism were developed on the basis of diffusional transport of Mn and OH through the hydroxide needles and subsequent diffusion along grain boundaries through the nanocrystalline scale.

  1. Enhanced Corrosion Resistance of Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Day, S D; Lian, T; Aprigliano, L F; Hailey, P D; Farmer, J C

    2007-02-18

    Iron-based amorphous alloys possess enhanced hardness and are highly resistant to corrosion, which make them desirable for wear applications in corrosive environments. It was of interest to examine the behavior of amorphous alloys during anodic polarization in concentrated salt solutions and in the salt-fog testing. Results from the testing of one amorphous material (SAM2X5) both in ribbon form and as an applied coating are reported here. Cyclic polarization tests were performed on SAM2X5 ribbon as well as on other nuclear engineering materials. SAM2X5 showed the highest resistance to localized corrosion in 5 M CaCl{sub 2} solution at 105 C. Salt fog tests of 316L SS and Alloy 22 coupons coated with amorphous SAM2X5 powder showed resistance to rusting. Partial devitrification may be responsible for isolated pinpoint rust spots in some coatings.

  2. Deposition of corrosion products from dowels on human dental root surfaces measured with proton microprobe technique

    NASA Astrophysics Data System (ADS)

    Brune, D.; Brunell, G.; Lindh, U.

    1982-06-01

    Distribution of copper, mercury and zinc on human teeth root surfaces adjacent to dowels of gold alloy or brass as well as dowels of brass in conjunction with an amalgam crown has been measured with a proton microprobe using PIXE techniques. Upper limits of the contents of gold and silver on the root surfaces were established. Pronounced concentration profiles of copper and zinc were observed on the root surfaces of teeth prepared with dowels of brass. The dowel of gold alloy revealed only zinc deposition. The major part of copper on the root surfaces is assumed to arise from corrosion of the dowels, and has been transported to the surface by diffusion through the dential tubuli. Zinc in the volume analysed is a constituent of dentin tissue as well as a corrosion product of the brass dowel. Part of the zinc level could also be ascribed to erosion of the zinc phosphate cement matrix. The volumes analysed were (25×25×25)μm 3. The levels of copper, mercury and zinc on the tooth root surfaces attained values up to about 200, 20 and 600 ppm, respectively.

  3. Highly selective determination of copper corrosion products by voltammetric reduction in a strongly alkaline electrolyte.

    PubMed

    Nakayama, Shigeyoshi; Notoya, Takenori; Osakai, Toshiyuki

    2012-01-01

    Until recently, there had been two conflicting views about the order of copper oxides (Cu(2)O and CuO) in their cathodic reduction with a neutral or weak alkaline electrolyte (typically 0.1 M KCl). In 2001, we successfully employed a strongly alkaline electrolyte (SAE; i.e., 6 M KOH + 1 M LiOH) to achieve a perfect separation of the reduction peaks of the two oxides. It was then found that the oxides were reduced in SAE according to a thermodynamic order, i.e., "CuO → Cu(2)O", and also that the reduction of CuO occurred in one step. At an extremely slow scan rate of <0.2 mV s(-1), however, CuO appears to be reduced in two steps via Cu(2)O. It has also been shown that the developed method with SAE can be applied to analysis of various corrosion products, including Cu(2)S, Cu(OH)(2), and patinas. Use of the developed method has allowed researchers to clarify the mechanism of the atmospheric corrosion of copper. PMID:22498457

  4. Corrosion Studies in Support of Medium Power Lead Alloy Cooled Reactor

    SciTech Connect

    Eric Loewen; Ronald Ballinger; Jeongyoun Lim

    2004-09-01

    The performance of structural materials in lead or lead-bismuth eutectic (LBE) systems is evaluated. The materials evaluated included refractory metals (W, Mo, and Ta), several U.S. steels [austenitic steel (316L), carbon steels (F-22, Fe-Si), ferritic/martensitic steels (HT-9 and 410)], and several experimental Fe-Si-Cr alloys that were expected to demonstrate corrosion resistance. The materials were exposed in either an LBE rotating electrode or a dynamic corrosion cell for periods from 100 to 1000 h at temperatures of 400, 500, 600, and 700°C, depending on material and exposure location. Weight change and optical scanning electron microscopy or X-ray analysis of the specimen were used to characterize oxide film thickness, corrosion depth, microstructure, and composition changes. The results of corrosion tests validate the excellent resistance of refractory metals (W, Ta, and Mo) to LBE corrosion. The tests conducted with stainless steels (410, 316L, and HT-9) produced mass transfer of elements (e.g., Ni and Cr) into the LBE, resulting in degradation of the material. With Fe-Si alloys a Si-rich layer (as SiO2) is formed on the surface during exposure to LBE from the selective dissolution of Fe.

  5. Corrosion Studies in Support of Medium-Power Lead-Alloy-Cooled Reactor

    SciTech Connect

    Loewen, Eric P.; Ballinger, Ronald G.; Lim, Jeongyoun

    2004-09-15

    The performance of structural materials in lead or lead-bismuth eutectic (LBE) systems is evaluated. The materials evaluated included refractory metals (W, Mo, and Ta), several U.S. steels [austenitic steel (316L), carbon steels (F-22, Fe-Si), ferritic/martensitic steels (HT-9 and 410)], and several experimental Fe-Si-Cr alloys that were expected to demonstrate corrosion resistance. The materials were exposed in either an LBE rotating electrode or a dynamic corrosion cell for periods from 100 to 1000 h at temperatures of 400, 500, 600, and 700 deg. C, depending on material and exposure location. Weight change and optical scanning electron microscopy or X-ray analysis of the specimen were used to characterize oxide film thickness, corrosion depth, microstructure, and composition changes. The results of corrosion tests validate the excellent resistance of refractory metals (W, Ta, and Mo) to LBE corrosion. The tests conducted with stainless steels (410, 316L, and HT-9) produced mass transfer of elements (e.g., Ni and Cr) into the LBE, resulting in degradation of the material. With Fe-Si alloys a Si-rich layer (as SiO{sub 2}) is formed on the surface during exposure to LBE from the selective dissolution of Fe.

  6. Experimental investigation of solid by-product as sensible heat storage material: Characterization and corrosion study

    NASA Astrophysics Data System (ADS)

    Ortega-Fernández, Iñigo; Faik, Abdessamad; Mani, Karthik; Rodriguez-Aseguinolaza, Javier; D'Aguanno, Bruno

    2016-05-01

    The experimental investigation of water cooled electrical arc furnace (EAF) slag used as filler material in the storage tank for sensible heat storage application was demonstrated in this study. The physicochemical and thermal properties of the tested slags were characterized by using X-ray diffraction, scanning electron microcopy, Fourier transform infrared spectroscopy, Raman spectroscopy and laser flash analysis, respectively. In addition, the chemical compatibility between slags and molten nitrate salt (60 wt. % NaNO3 and 40 wt. % KNO3) was investigated at 565 °C for 500 hrs. The obtained results were clearly demonstrated that the slags showed a good corrosion resistance in direct contact with molten salt at elevated temperature. The present study was clearly indicated that a low-cost filler material used in the storage tank can significantly reduce the overall required quantities of the relatively higher cost molten salt and consequently reduce the overall cost of the electricity production.

  7. M"ossbauer study of corrosion and abrasion products in oil transporting pipes

    NASA Astrophysics Data System (ADS)

    Gomez, Raul W.; Perez Mazariego, Jose Luis; Marquina, Vivianne; Marquina, Ma. Luisa; Ridaura, Rosalia; Martinez, Lorenzo

    2012-02-01

    It is known that one of the main technological problems in carbon steel oleoducts is the corrosion produced by different substances, such as water, carbon dioxide, sulfur, and microorganisms. In addition, if in such mixture there is sand, aggressive sludge can be form that abrasions material from the oleoduct. A room temperature M"ossbauer study of corroded material taken from different sites of oleoducts is presented. Most of the M"ossbauer spectra reveal the presence of nanoparticles, indicating that in these pipes the abrasion problem is severe. A preliminary identification of the oxidized samples suggests the presence of magnetite, and some Iron hydroxides. Further studies are in course in order to identify unambiguously the products present in the corroded materials.

  8. Interim report on interaction of waste glass colloids with corrosion products

    SciTech Connect

    Wruck, D A

    1998-02-26

    Thermodynamic data for aqueous reactions of key radionuclides are needed for geochemical modeling studies of the Yucca Mountain Project. This report summarizes progress through February 1999 in a study of waste glass colloid interaction with corrosion product solids. The purpose of the present task is to investigate more directly the exchange behavior of the Pu associated with the waste glass colloids. The goal is to obtain results that will be used to improve models of colloidal transport of Pu from the repository. The major experimental subtasks are (1) synthesis of waste glass colloidal suspensions and (2) batch experiments in which the suspensions are equilibrated with Fe2O3 solids of defined particle size.

  9. 77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-30

    ... for Revocation in Part, 76 FR 61076 (October 3, 2011). The preliminary results of this review are... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  10. 75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-10

    ... for Revocation in Part, 74 FR 48224 (September 22, 2009). The preliminary results of this review were... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  11. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-30

    ... proceed (77 FR 24221, April 23, 2012). A record of the Commissioners' votes, the Commission's statement on... amendments took effect on November 7, 2011. See 76 FR 61937 (Oct. 6, 2011) and the newly revised Commission's... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full...

  12. 77 FR 67395 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-09

    ... these five-year reviews (77 FR 31877, May 30, 2012). As noted in the Commission's original scheduling... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for...

  13. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field

    PubMed Central

    Mand, Jaspreet; Park, Hyung S.; Okoro, Chuma; Lomans, Bart P.; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2016-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC. PMID:26793176

  14. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    PubMed

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC. PMID:26793176

  15. Assessment of the influence of surface finishing and weld joints on the corrosion/oxidation behaviour of stainless steels in lead bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Martín-Muñoz, F. J.; Soler-Crespo, L.; Gómez-Briceño, D.

    2011-09-01

    The objective of this paper is to gain some insight into the influence of the surface finishing in the oxidation/corrosion behaviour of 316L and T91 steels in lead bismuth eutectic (LBE). Specimens of both materials with different surface states were prepared (as-received, grinded, grinded and polished, and electrolitically polished) and oxidation tests were carried out at 775 and 825 K from 100 to 2000 h for two different oxygen concentrations and for H 2/H 2O molar ratios of 3 and 0.03. The general conclusion for these tests is that the effect of surface finishing on the corrosion/protection processes is not significant under the tested conditions. In addition the behaviour of weld joints, T91-T91 Tungsten Inert Gas (TIG) and T91-316L have been also studied under similar conditions. The conclusions are that, whereas T91-T91 welded joint shows the same corrosion properties as the parent materials for the conditions tested, AISI 316L-T91 welded joint, present an important dissolution over seam area that it associated to the electrode 309S used for the fabrication process.

  16. A study of the corrosion products of mild steel in high ionic strength brines.

    PubMed

    Wang, Z; Moore, R C; Felmy, A R; Mason, M J; Kukkadapu, R K

    2001-01-01

    The corrosion layer on steel surfaces that formed after exposure to waste isolation pilot plant (WIPP) brines under anoxic conditions was characterized for chemical composition, thickness and phase composition. The chemical composition of the corrosion layer was determined both by X-ray photoelectron spectroscopy (XPS) and by chemical analysis of acid solutions used to remove the corrosion layer. Atomic force microscopic (AFM) images indicated that the brine-corroded surface layer shows extensive granulation along the contours of the steel surface that is characteristic of sharp polishing marks. The corrosion layer seemed to be porous and could be dissolved and detached in dilute hydrochloric acid. The corrosion layer appears to be composed of iron oxides with some ionic substitutions from the brines. The 77 K Mössbauer spectrum recorded for iron powder leached under similar conditions indicated the corrosion layer was comprised principally of green rust. PMID:11300533

  17. Corrosion/96 conference papers

    SciTech Connect

    1996-07-01

    Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO{sub 2} corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base.

  18. The effect of second-phase on the corrosion and wear behaviors of composite alloying layer

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Zhuo, Chenzhi; Tao, Jie; Jiang, Shuyun

    2008-12-01

    The present study concerns the effect of second-phase on the corrosion and wear behaviors of composite alloying layer, which is prepared by double glow plasma alloying of AISI316L steel with predeposited Ni/nano-SiC particle interlayer (by electric brush plating). The composition and microstructure of the composite alloying layer are analyzed by means of scanning electron microscopy (SEM), transmission electron microscope (TEM) and X-ray diffraction (XRD). The results indicate that decomposition of nano-SiC particles have occurred under alloying temperature (1000 °C) condition and nano-SiC particles have reacted with Ni and Cr to form Cr 6.5Ni 2.5Si phase and Cr 23C 6 phase. The corrosion resistance of composite alloying layer was investigated by an electrochemical method in 3.5% NaCl and 5% HCl solution. The experimental results show that the corrosion resistance of the composite alloying layer is higher than that of AISI316L stainless steel and Ni/nano-SiC plating coating, but apparently lower than that of single alloying layer, which proves that the precipitated phase is harmful to the corrosion behavior of Ni-based alloying layer. The dry wear test results show that the composite alloying layer has excellent friction-reduced property, and relative wear resistance of composite alloying layer to Ni/nano-SiC plating coating, alloying layer and 316L stainless steel is 2.9, 3.6 and 5.3, respectively.

  19. Corrosion behavior of stainless steel and nickel-base alloys in molten carbonate

    SciTech Connect

    Vossen, J.P.T.; Plomp, L.; Rietveld, G.; Wit, J.H.W. de

    1995-10-01

    The corrosion behavior of five commercially available alloys (AISI 316L, AISI 310S, Inconel 601, Thermax 4762, and Kanthal A1) in molten carbonate under reducing gas atmospheres was investigated with cyclic voltammetry and quasi-stationary polarization curve measurements. The reactions that proceed on these materials at distinct potentials could be deduced by comparison of the cyclic voltammograms and polarization curves with those of pure metals and model alloys. The shape of the polarization curves of all materials strongly depends on the preceding electrochemical treatment. A polarization curve recorded immediately after immersion of a sample resulted in a high anodic current. This implies that the passivation of the materials is poor. When a specimen was conditioned at {minus}1,060 mV for 10 h before recording the polarization curve, the anodic current diminished, which indicates passivation. This occurred for all materials except AISI 316L. A ranking of the corrosion properties was determined from polarization curves of samples that had been conditioned assuming the current densities to be representative. The resistance against corrosion of the alloys increases in the order: AISI 316Lcorrosion resistance of stainless steel and nickel-base alloys.

  20. Problems Caused by Microbes and Treatment Strategies: Identification of H2S-Producing Bacteria in Corrosion Product of a Gas Pipeline

    NASA Astrophysics Data System (ADS)

    Lutterbach, Márcia T. S.; Contador, Luciana S.

    Microbiologically influenced corrosion (MIC) is characterised by material degradation through the action of microorganisms that can act as accelerators or inducers of the reactions of the electrochemical corrosion process. The corrosion study occurred in the past under an essentially abiotic approach, involving chemical and electrochemical experiments. This approach prevented for many years the proper interpretation of MIC phenomena and our understanding of these processes (Videla, 1991). Today, this type of corrosion receives more attention, arousing great industrial interest, since few industries are free of the occurrence of MIC in their systems. The costs of electrochemical corrosion in the US may reach 3.1% of gross domestic product (Koch et al., 2001). According to some estimates, MIC is responsible for around 20-30% of total corrosion costs (Javaherdashti, 1999).

  1. Long-term corrosion evaluation of stainless steels in Space Shuttle iodinated resin and water

    NASA Technical Reports Server (NTRS)

    Krohn, Douglas D.

    1992-01-01

    The effects of stainless steel exposure to iodinated water is a concern in developing the Integrated Water System (IWS) for Space Station Freedom. The IWS has a life requirement of 30 years, but the effects of general and localized corrosion over such a long period have not been determined for the candidate materials. In 1978, Umpqua Research Center immersed stainless steel 316L, 321, and 347 specimens in a solution of deionized water and the Space Shuttle microbial check valve resin. In April 1990, the solution was chemically analyzed to determine the level of corrosion formed, and the surface of each specimen was examined with scanning electron microscopy and metallography to determine the extent of general and pitting corrosion. This examination showed that the attack on the stainless steels was negligible and never penetrated past the first grain boundary layer. Of the three alloys, 316L performed the best; however, all three materials proved to be compatible with an aqueous iodine environment. In addition to the specimens exposed to aqueous iodine, a stainless steel specimen (unspecified alloy) was exposed to moist microbial check valve resin and air for a comparable period. This environment allowed contact of the metal to the resin as well as to the iodine vapor. Since the particular stainless steel alloy was not known, energy dispersive spectroscopy was used to determine that this alloy was stainless steel 301. The intergranular corrosion found on the specimen was limited to the first grain boundary layer.

  2. New generation super alloy candidates for medical applications: corrosion behavior, cation release and biological evaluation.

    PubMed

    Reclaru, L; Ziegenhagen, R; Unger, R E; Eschler, P Y; Constantin, F

    2014-12-01

    Three super alloy candidates (X1 CrNiMoMnW 24-22-6-3-2 N, NiCr21 MoNbFe 8-3-5 AlTi, CoNiCr 35-20 Mo 10 BTi) for a prolonged contact with skin are evaluated in comparison with two reference austenitic stainless steels 316L and 904L. Several electrochemical parameters were measured and determined (E(oc), E(corr), i(corr), b(a), b(c), E(b), R(p), E(crev) and coulometric analysis) in order to compare the corrosion behavior. The cation release evaluation and in vitro biological characterization also were performed. In terms of corrosion, the results reveal that the 904L steels presented the best behavior followed by the super austenitic steel X1 CrNiMoMnW 24-22-6-3-2 N. For the other two super alloys (NiCr and CoNiCr types alloys) tested in different conditions (annealed, work hardened and work hardened+age hardened) it was found that their behavior to corrosion was weak and close to the other reference stainless steel, 316L. Regarding the extraction a mixture of cations in relatively high concentrations was noted and therefore a cocktail effect was not excluded. The results obtained in the biological assays WST-1 and TNF-alpha were in correlation with the corrosion and extraction evaluation. PMID:25491846

  3. Production, fabrication, and performance of alloy 625 clad steel for aggressive corrosive environments

    SciTech Connect

    Stevens, C.E.; Ross, R.W. Jr.

    1986-06-01

    INCONEL/sup */ alloy 625 is a nickel-chromium-molybdenum-columbium alloy used in aggressive corrosive applications where high strength, fabricability, and outstanding corrosion resistance are required. Because of these properties, the alloy is used by the power and chemical industries in a variety of components in coal-fired, nuclear, and chemical process plants. However, widespread use of INCONEL alloy 625 is limited due to its cost. There is a need, notably in utility flue gas desulfurization systems (scrubbers) for an economical, highly corrosive-resistant material. To satisfy this need, INCONEL alloy 625 thin-gauge clad steel plate was developed by Lukens Steel Company. The corrosion resistance of INCONEL alloy 625 in several aggressive corrosive environments will be reviewed. Additionally, this paper will describe methods used to manufacture, fabricate, and weld INCONEL alloy 625 clad plate. Field test evaluation programs conducted at six power plant scrubber systems will also be reported.

  4. In-Plant Corrosion Study of Steels in Distillery Effluent Treatment Plant

    NASA Astrophysics Data System (ADS)

    Ram, Chhotu; Sharma, Chhaya; Singh, A. K.

    2015-05-01

    The present study deals with corrosion and performance of steels observed in an effluent treatment plant (ETP) of a distillery. For this purpose, the metal coupons were exposed in primary (untreated effluent) and secondary tank (anaerobic treatment effluent) of the ETP. The extent of attack has been correlated with the composition of the effluent with the help of laboratory immersion and electrochemical tests. Untreated distillery effluent found to be more corrosive than the anaerobic-treated effluents and is assigned due to chloride, phosphate, calcium, nitrate, and nitrite ions, which enhances corrosivity at acidic pH. Mild steel showed highest uniform and localized corrosion followed by stainless steels 304L and 316L and lowest in case of duplex 2205.

  5. Assessment of corrosion in a sulfur dioxide vapor emission reduction system for a pulp mill

    SciTech Connect

    Dreisig, R.C.; Beavers, J.A.; Caudill, D.L.

    1996-08-01

    This paper reviews efforts to mitigate corrosion with pulp mill vent odorous gases as they are conveyed to a boiler for thermal oxidation. These moisture laden gases emanate from a sulfite batch operated pulp mill and are sent to a neighboring spent sulfite fueled boiler to comply with the 1990 Clean Air Act. It was recognized early during project definition that sulfuric acid dew point corrosion was a major concern with carbon steel (CS) tubular air heaters. Corrosion studies were conducted in the field prior to and after project startup to determine if heat exchange surfaces were at risk of wastage. Various types of measurements were used such as polarization resistance, weight loss coupons, solution resistance, and electrical resistance to monitor corrosion of CS and 316L stainless steel (SS).

  6. Resistance to Corrosion of Zirconia Coatings Deposited by Spray Pyrolysis in Nitrided Steel

    NASA Astrophysics Data System (ADS)

    Cubillos, G. I.; Olaya, J. J.; Bethencourt, M.; Cifredo, G.; Blanco, G.

    2013-10-01

    Coatings of zirconium oxide were deposited onto three types of stainless steel, AISI 316L, 2205, and tool steel AISI D2, using the ultrasonic spray pyrolysis method. The effect of the flux ratio on the process and its influence on the structure and morphology of the coatings were investigated. The coatings obtained, 600 nm thick, were characterized using x-ray diffraction, scanning electron microscopy, confocal microscopy, and atomic force microscopy. The resistance to corrosion of the coatings deposited over steel (not nitrided) and stainless steel nitrided (for 2 h at 823 K) in an ammonia atmosphere was evaluated. The zirconia coating enhances the stainless steel's resistance to corrosion, with the greatest increase in corrosion resistance being observed for tool steel. When the deposition is performed on previously nitrided stainless steel, the morphology of the surface improves and the coating is more homogeneous, which leads to an improved corrosion resistance.

  7. Investigations on the corrosion resistance of metallic bipolar plates (BPP) in proton exchange membrane fuel cells (PEMFC) - understanding the effects of material, coating and manufacturing

    NASA Astrophysics Data System (ADS)

    Dur, Ender

    Polymer Electrolyte Membrane Fuel Cell (PEMFC) systems are promising technology for contributing to meet the deficiency of world`s clean and sustainable energy requirements in the near future. Metallic bipolar plate (BPP) as one of the most significant components of PEMFC device accounts for the largest part of the fuel cell`s stack. Corrosion for metallic bipolar plates is a critical issue, which influences the performance and durability of PEMFC. Corrosion causes adverse impacts on the PEMFC`s performance jeopardizing commercialization. This research is aimed at determining the corrosion resistance of metallic BPPs, particularly stainless steels, used in PEMFC from different aspects. Material selection, coating selection, manufacturing process development and cost considerations need to be addressed in terms of the corrosion behavior to justify the use of stainless steels as a BPP material in PEMFC and to make them commercially feasible in industrial applications. In this study, Ti, Ni, SS304, SS316L, and SS 430 blanks, and BPPs comprised of SS304 and SS316L were examined in terms of the corrosion behavior. SS316L plates were coated to investigate the effect of coatings on the corrosion resistance performance. Stamping and hydroforming as manufacturing processes, and three different coatings (TiN, CrN, ZrN) applied via the Physical Vapor Deposition (PVD) method in three different thicknesses were selected to observe the effects of manufacturing processes, coating types and coating thicknesses on the corrosion resistance of BPP, respectively. Uncoated-coated blank and formed BPP were subjected to two different corrosion tests: potentiostatic and potentiodynamic. Some of the substantial results: 1- Manufacturing processes have an adverse impact on the corrosion resistance. 2- Hydroformed plates have slightly higher corrosion resistance than stamped samples. 3- BPPs with higher channel size showed better corrosion resistance. 4- Since none of the uncoated samples

  8. Presence of corrosion products and hypersensitivity-associated reactions in periprosthetic tissue after aseptic loosening of total hip replacements with metal bearing surfaces.

    PubMed

    Huber, Monika; Reinisch, Georg; Trettenhahn, Günter; Zweymüller, Karl; Lintner, Felix

    2009-01-01

    Aseptic loosening of articular implants is frequently associated with tissue reactions to wear particles. Some patients, who had received metal-on-metal articulations, present early symptoms including persistent pain and implant failure. These symptoms raise the suspicion about the development of an immunological response. Furthermore, the generation of rare corrosion products in association with metallic implants has been observed. Corrosion products are known to enhance third-body wear and contribute to the loss of the implant. The purpose of this study was to investigate periprosthetic tissue containing solid corrosion products after aseptic loosening of second-generation metal-on-metal total hip replacements made of low-carbon cobalt-chromium-molybdenum alloy for the presence of immunologically determined tissue changes. Periprosthetic tissue of 11 cases containing uncommon solid deposits was investigated by light microscopy. In order to confirm the presence of corrosion products, additional methods including scanning electron microscopy (SEM) investigation, energy dispersive X-ray (EDX) and Fourier transform infrared microspectroscopy (FTIR) analysis were used. All investigated cases revealed solid chromium orthophosphate corrosion products as well as metallic wear particles to a various extent. Moreover, various intense tissue reactions characteristic of immune response were observed in all cases. The simultaneous presence of corrosion products and hypersensitivity-associated tissue reaction indicates that a relationship between corrosion development and implant-related hypersensitivity may exist. PMID:18725188

  9. Atmospheric Corrosion

    PubMed Central

    Eyring, Henry; Robertson, Blake; Chu, Chih Chien; Andersen, Terrell

    1974-01-01

    A model of electrolytic corrosion is developed. It is shown that electrically conducting channels threading through the oxide layer and connecting anodic and cathodic areas, obey the equation for a reactant being catalyzed by its product. The resulting autocatalytic equation is compared with available experimental data and found to be widely applicable and capable of unifying many experimental observations. PMID:16592135

  10. Atmospheric corrosion.

    PubMed

    Eyring, H; Robertson, B; Chu, C C; Andersen, T

    1974-02-01

    A model of electrolytic corrosion is developed. It is shown that electrically conducting channels threading through the oxide layer and connecting anodic and cathodic areas, obey the equation for a reactant being catalyzed by its product. The resulting autocatalytic equation is compared with available experimental data and found to be widely applicable and capable of unifying many experimental observations. PMID:16592135

  11. Effect of surface treatment and sterilization processes on the corrosion behavior of NiTi shape memory alloy.

    PubMed

    Thierry, B; Tabrizian, M; Trepanier, C; Savadogo, O; Yahia, L

    2000-09-15

    Nickel-titanium (NiTi) alloy derives its biocompatibility and good corrosion resistance from a homogeneous oxide layer mainly composed of TiO(2), with a very low concentration of nickel. In this article, we described the corrosion behavior of NiTi alloys after mechanical polishing, electropolishing, and sterilization processes using cyclic polarization and atomic absorption. As a preparative surface treatment, electropolishing decreased the amount of nickel on the surface and remarkably improved the corrosion behavior of the alloy by increasing the mean breakdown potential value and the reproducibility of the results (0.99 +/- 0.05 V/SCE vs. 0.53 +/- 0. 42). Ethylene oxide and Sterrad(R) sterilization techniques did not modify the corrosion resistance of electropolished NiTi, whereas a steam autoclave and, to a lesser extent, peracetic acid sterilization produced scattered breakdown potential. In comparing the corrosion resistance of common biomaterials, NiTi ranked between 316L stainless steel and Ti6A14V even after sterilization. Electropolished NiTi and 316L stainless-steel alloys released similar amounts of nickel after a few days of immersion in Hank's solution. Measurements by atomic absorption have shown that the amount of released nickel from passive dissolution was below the expected toxic level in the human body. Auger electron spectroscopy analyses indicated surface contamination by Ca and P on NiTi during immersion, but no significant modification in oxide thickness was observed. PMID:10880117

  12. Stress corrosion cracking of candidate waste container materials

    SciTech Connect

    Maiya, P.S.; Soppet, W.K.; Park, J.Y.; Kassner, T.F.; Shack, W.J.; Diercks, D.R.

    1990-11-01

    Six alloys have been selected as candidate container materials for the storage of high-level nuclear waste at the proposed Yucca Mountain site in Nevada. These materials are Type 304L stainless steel (SS), Type 316L SS, Incology 825, P-deoxidized Cu, Cu-30%Ni, and Cu-7% Al. The present program has been initiated to determine whether any of these materials can survive for 300 years in the site environment without developing through-wall stress corrosion cracks, and to assess the relative resistance of these materials to stress corrosion cracking (SCC). A series of slow-strain-rate tests (SSRTs) in simulated Well J-13 water which is representative of the groundwater present at the Yucca Mountain site has been completed, and crack-growth-rate (CGR) tests are also being conducted under the same environmental conditions. 13 refs., 60 figs., 22 tabs.

  13. Cytotoxicity of corrosion products of degradable Fe-based stents: relevance of pH and insoluble products.

    PubMed

    Fagali, Natalia S; Grillo, Claudia A; Puntarulo, Susana; Fernández Lorenzo de Mele, Mónica A

    2015-04-01

    Fe-based biodegradable metallic materials (Fe-BMMs) have been proposed for cardiovascular applications and are expected to disappear via corrosion after an appropriate period. However, in vivo studies showed that Fe ions release leads to accumulation of orange and brownish insoluble products at the biomaterial/cell interface. As an additional consequence, sharp changes in pH may affect the biocompatibility of these materials. In the present work, the experimental protocols were designed with the aim of evaluating the relative importance that these factors have on biocompatibility evaluation of BMMs. Mitochondrial activity (MTT assay) and thiobarbituric acid reactive substances (TBARS) assay on mammalian cells, exposed to 1-5 mM of added Fe3+ salt, were assessed and compared with results linked exclusively to pH effects. Soluble Fe concentration in culture medium and intracellular Fe content were also determined. The results showed that: (i) mitochondrial activity was affected by pH changes over the entire range of concentrations of added Fe3+ assayed, (ii) at the highest added Fe3+ concentrations (≥3 mM), precipitation was detected and the cells were able to incorporate the precipitate, that seems to be linked to cell damage, (iii) the extent of precipitation depends on the Fe/protein concentration ratio; and (iv) lipid peroxidation products were detected over the entire range of concentrations of added Fe3+. Hence, a new approach opens in the biocompatibility evaluation of Fe-based BMMs, since the cytotoxicity would not be solely a function of released (and soluble) ions but of the insoluble degradation product amount and the pH falling at the biomaterial/cell interface. The concentration of Fe-containing products at the interface depends on diffusional conditions in a very complex way that should be carefully analyzed in the future. PMID:25797480

  14. Atmospheric corrosion model and monitor for low cost solar arrays

    NASA Technical Reports Server (NTRS)

    Kaelble, D. H.; Mansfeld, F. B.; Jeanjaquet, S. L.; Kendig, M.

    1981-01-01

    An atmospheric corrosion model and corrosion monitoring system has been developed for low cost solar arrays (LSA). The corrosion model predicts that corrosion rate is the product of the surface condensation probability of water vapor and the diffusion controlled corrosion current. This corrosion model is verified by simultaneous monitoring of weather conditions and corrosion rates at the solar array test site at Mead, Nebraska.

  15. The problems of mass transfer and formation of deposits of corrosion products on fuel assemblies of a VVER-1200 reactor

    NASA Astrophysics Data System (ADS)

    Rodionov, Yu. A.; Kritskii, V. G.; Berezina, I. G.; Gavrilov, A. V.

    2014-03-01

    On the basis of examination of materials published both in Russia and abroad, as well as their own investigations, the authors explain the reasons for the occurrence of such effects as AOA (Axial Offset Anomalies) and an increase in the coolant pressure difference in the core of nuclear reactors of the VVER type. To detect the occurrence of the AOA effect, the authors suggest using the specific activity of 58Co in the coolant. In the VVER-1200 design the thermohydraulic regime for fuel assemblies in the first year of their service life involves slight boiling of the coolant in the upper part of the core, which may induce the occurrence of the AOA effect, intensification of corrosion of fuel claddings, and abnormal increase in deposition of corrosion products. Radiolysis of the water coolant in the boiling section (boiling in pores of deposits) may intensify not only general corrosion but also a localized (nodular) one. As a result of intensification of the corrosion processes and growth of deposits, deterioration of the radiation situation in the rooms of the primary circuit of a VVER-1200 reactor as compared to that at nuclear power plants equipped with reactors of the VVER-1000 type is possible. Recommendations for preventing the AOA effect at nuclear power plants with VVER-1200 reactors on the matter of the direction of further investigations are made.

  16. Water milling and gas passivation method for production of corrosion resistant Nd-Fe-B-N/C powder and magnets

    NASA Astrophysics Data System (ADS)

    Bogatin, Y.; Robinson, M.; Ormerod, J.

    1991-11-01

    Nd-Fe-B powder produced by conventional methods is pyrophoric, and exhibits poor corrosion resistance. Magnets made from powder are also susceptible to corrosion. Conventional methods of production are complicated, potentially hazardous, and relatively expensive. A novel, low cost, less hazardous method of producing powder and magnets with high corrosion resistance and Curie point is discussed. Nd-Fe-B alloys are milled in water, vacuum dried, and passivated at a suitable temperature in a nitrogen or carbon dioxide medium. During passivation, a protective layer, comprised of nitride and/or carbide phases, is formed in the surface region of the powder particles. This powder is not pyrophoric, and may be stored in a laboratory air environment for an extended period of time with no loss in magnetic properties. Compacted and sintered magnets produced from this powder are also highly corrosion resistant, and exhibit a higher Curie point compared to conventionally produced magnets. A description of the novel technology, and a discussion of the properties of Nd-Fe-B-C/N powder and magnets is given.

  17. Effect of water chemistry on the dissolution rate of the lead corrosion product hydrocerussite.

    PubMed

    Noel, James D; Wang, Yin; Giammar, Daniel E

    2014-05-01

    Hydrocerussite (Pb3(CO3)2(OH)2) is widely observed as a corrosion product in drinking water distribution systems. Its equilibrium solubility and dissolution rate can control lead concentrations in drinking water. The dissolution rate of hydrocerussite was investigated as a function of pH, dissolved inorganic carbon (DIC), and orthophosphate concentrations at conditions relevant to drinking water distribution using continuously stirred tank reactors (CSTRs). In the absence of DIC and orthophosphate, the dissolution rate decreased with increasing pH. Addition of DIC inhibited the dissolution of hydrocerussite. The addition of orthophosphate significantly decreased the dissolution rate of hydrocerussite. At conditions with orthophosphate and without DIC, a lead(II) phosphate solid hydroxylpyromorphite (Pb5(PO4)3OH) was observed after reaction, and orthophosphate's inhibitory effect can be attributed to the formation of this low-solubility lead(II) phosphate solid. In the presence of both orthophosphate and DIC, no lead(II) phosphate solid was observed, but the rate was still lowered by the presence of orthophosphate, which might be due to the adsorption of orthophosphate to block reactive sites on the hydrocerussite surface. For systems in which hydroxylpyromorphite was present, the steady-state effluent lead concentrations from the CSTRs were close to the predicted equilibrium solubility of hydroxylpyromorphite. In the absence of orthophosphate rapid equilibration of hydrocerussite was observed. PMID:24576699

  18. Micro-Raman study of copper hydroxychlorides and other corrosion products of bronze samples mimicking archaeological coins.

    PubMed

    Bertolotti, Giulia; Bersani, Danilo; Lottici, Pier Paolo; Alesiani, Marcella; Malcherek, Thomas; Schlüter, Jochen

    2012-02-01

    Three bronze samples created by CNR-ISMN (National Research Council-Institute of Nanostructured Materials) to be similar to Punic and Roman coins found in Tharros (OR, Sardinia, Italy) were studied to identify the corrosion products on their surfaces and to evaluate the reliability of the reproduction process. Micro-Raman spectroscopy was chosen to investigate the corroded surfaces because it is a non-destructive technique, it has high spatial resolution, and it gives the opportunity to discriminate between polymorphs and to correlate colour and chemical composition. A significant amount of green copper hydroxychlorides (Cu(2)(OH)(3)Cl) was detected on all the coins. Their discrimination by Raman spectroscopy was challenging because the literature on the topic is currently confusing. Thus, it was necessary to determine the characteristic peaks of atacamite, clinoatacamite, and the recently discovered anatacamite by acquiring Raman spectra of comparable natural mineral samples. Clinoatacamite, with different degrees of order in its structure, was the major component identified on the three coins. The most widespread corrosion product, besides hydroxychlorides, was the red copper oxide cuprite (Cu(2)O). Other corrosion products of the elements of the alloy (laurionite, plumbonacrite, zinc carbonate) and those resulting from burial in the soil (anatase, calcite, hematite) were also found. This study shows that identification of corrosion products, including discrimination of copper hydroxychlorides, could be accomplished by micro-Raman on valuable objects, for example archaeological findings or works of art, avoiding any damage because of extraction of samples or the use of a destructive analytical technique. PMID:21805316

  19. Characterization of Copper Corrosion Products Formed in Drinking Water by Combining Electrochemical and Surface Analyses

    EPA Science Inventory

    This study focuses on the application of electrochemical approaches to drinking water copper corrosion problems. Applying electrochemical approaches combined with copper solubility measurements, and solid surface analysis approaches were discussed. Tafel extrapolation and Electro...

  20. Characterization of Copper Corrosion Products in Drinking Water by Combining Electrochemical and Surface Analyses

    EPA Science Inventory

    This study focuses on the application of electrochemical approaches to drinking water copper corrosion problems. Applying electrochemical approaches combined with copper solubility measurements, and solid surface analysis approaches were discussed. Tafel extrapolation and Electro...

  1. Surface analysis and depth profiling of corrosion products formed in lead pipes used to supply low alkalinity drinking water.

    PubMed

    Davidson, C M; Peters, N J; Britton, A; Brady, L; Gardiner, P H E; Lewis, B D

    2004-01-01

    Modern analytical techniques have been applied to investigate the nature of lead pipe corrosion products formed in pH adjusted, orthophosphate-treated, low alkalinity water, under supply conditions. Depth profiling and surface analysis have been carried out on pipe samples obtained from the water distribution system in Glasgow, Scotland, UK. X-ray diffraction spectrometry identified basic lead carbonate, lead oxide and lead phosphate as the principal components. Scanning electron microscopy/energy-dispersive x-ray spectrometry revealed the crystalline structure within the corrosion product and also showed spatial correlations existed between calcium, iron, lead, oxygen and phosphorus. Elemental profiling, conducted by means of secondary ion mass spectrometry (SIMS) and secondary neutrals mass spectrometry (SNMS) indicated that the corrosion product was not uniform with depth. However, no clear stratification was apparent. Indeed, counts obtained for carbonate, phosphate and oxide were well correlated within the depth range probed by SIMS. SNMS showed relationships existed between carbon, calcium, iron, and phosphorus within the bulk of the scale, as well as at the surface. SIMS imaging confirmed the relationship between calcium and lead and suggested there might also be an association between chloride and phosphorus. PMID:14982163

  2. Microbially-Promoted Solubilization of Steel Corrosion Products and Fate of Associated Actinides

    SciTech Connect

    Gill Geesey; Timothy Magnuson; Andrew Neal

    2002-06-15

    Microorganisms have the capacity to modify iron oxides during anaerobic respiration. When the dissimilatory sulfate-reducing bacterium Desulfovibrio desulfuricans G20 respires soluble sulfate during colonization of the solid-phase iron oxide hematite, the sulfide product reacts with the iron to produce the insoluble iron sulfide, pyrrhotite. When soluble uranium is present as uranyl ion, these microorganisms reduce the U(VI) to U(IV) as insoluble uraninite on the hematite surface. There is also evidence that a stable form of U is produced under these conditions that displays an oxidation state between U(VI) and U(iv). The dissimilatory iron reducing bacterium, Shewanella oneidensis MR1 can utilize insoluble hematite as the sole electron acceptor for anaerobic respiration during growth and biofilm development on the mineral. The growth rate, maximum cell density and detachment rate for this bacterium are significantly greater on hematite than on magnetite (111) and (100). The difference could not be attributed to iron site density in the iron oxide. A gene (ferA) encoding a c-tyoe cytochrome involved in dissimulatory iron reduction in the bacterium Geobacter sulfurreducens was completed sequenced and characterized. The sequence information was used to develop an in-situ reverse transcriptase polymerase chain reaction assay that could detect expression of the gene during growth and biofilm development on ferrihydrite at the single cell and microcolony level. X-ray photoelectron spectroscopic analysis revealed that the ferrihydrite was reduced during expression of this gene. The assay was extended to detect expression of genes involved in sulfate reduction and hydrogen reduction in sulfate-reducing bacteria. This assay will be useful to assess mechanisms of biotransformation of minerals including corrosion products on buried metal containers containing radionuclide waste. In summary, the research has shown that dissimilatory sulfate and iron reducing bacteria can

  3. In vitro electrochemical corrosion and cell viability studies on nickel-free stainless steel orthopedic implants.

    PubMed

    Salahinejad, Erfan; Hadianfard, Mohammad Jafar; Macdonald, Digby Donald; Sharifi-Asl, Samin; Mozafari, Masoud; Walker, Kenneth J; Rad, Armin Tahmasbi; Madihally, Sundararajan V; Tayebi, Lobat

    2013-01-01

    The corrosion and cell viability behaviors of nanostructured, nickel-free stainless steel implants were studied and compared with AISI 316L. The electrochemical studies were conducted by potentiodynamic polarization and electrochemical impedance spectroscopic measurements in a simulated body fluid. Cytocompatibility was also evaluated by the adhesion behavior of adult human stem cells on the surface of the samples. According to the results, the electrochemical behavior is affected by a compromise among the specimen's structural characteristics, comprising composition, density, and grain size. The cell viability is interpreted by considering the results of the electrochemical impedance spectroscopic experiments. PMID:23630603

  4. In Vitro Electrochemical Corrosion and Cell Viability Studies on Nickel-Free Stainless Steel Orthopedic Implants

    PubMed Central

    Salahinejad, Erfan; Hadianfard, Mohammad Jafar; Macdonald, Digby Donald; Sharifi-Asl, Samin; Mozafari, Masoud; Walker, Kenneth J.; Rad, Armin Tahmasbi; Madihally, Sundararajan V.; Tayebi, Lobat

    2013-01-01

    The corrosion and cell viability behaviors of nanostructured, nickel-free stainless steel implants were studied and compared with AISI 316L. The electrochemical studies were conducted by potentiodynamic polarization and electrochemical impedance spectroscopic measurements in a simulated body fluid. Cytocompatibility was also evaluated by the adhesion behavior of adult human stem cells on the surface of the samples. According to the results, the electrochemical behavior is affected by a compromise among the specimen's structural characteristics, comprising composition, density, and grain size. The cell viability is interpreted by considering the results of the electrochemical impedance spectroscopic experiments. PMID:23630603

  5. LITERATURE REVIEW ON THE SORPTION OF PLUTONIUM, URANIUM, NEPTUNIUM, AMERICIUM AND TECHNETIUM TO CORROSION PRODUCTS ON WASTE TANK LINERS

    SciTech Connect

    Li, D.; Kaplan, D.

    2012-02-29

    The Savannah River Site (SRS) has conducted performance assessment (PA) calculations to determine the risk associated with closing liquid waste tanks. The PA estimates the risk associated with a number of scenarios, making various assumptions. Throughout all of these scenarios, it is assumed that the carbon-steel tank liners holding the liquid waste do not sorb the radionuclides. Tank liners have been shown to form corrosion products, such as Fe-oxyhydroxides (Wiersma and Subramanian 2002). Many corrosion products, including Fe-oxyhydroxides, at the high pH values of tank effluent, take on a very strong negative charge. Given that many radionuclides may have net positive charges, either as free ions or complexed species, it is expected that many radionuclides will sorb to corrosion products associated with tank liners. The objective of this report was to conduct a literature review to investigate whether Pu, U, Np, Am and Tc would sorb to corrosion products on tank liners after they were filled with reducing grout (cementitious material containing slag to promote reducing conditions). The approach was to evaluate radionuclides sorption literature with iron oxyhydroxide phases, such as hematite ({alpha}-Fe{sub 2}O{sub 3}), magnetite (Fe{sub 3}O{sub 4}), goethite ({alpha}-FeOOH) and ferrihydrite (Fe{sub 2}O{sub 3} {center_dot} 0.5H{sub 2}O). The primary interest was the sorption behavior under tank closure conditions where the tanks will be filled with reducing cementitious materials. Because there were no laboratory studies conducted using site specific experimental conditions, (e.g., high pH and HLW tank aqueous and solid phase chemical conditions), it was necessary to extend the literature review to lower pH studies and noncementitious conditions. Consequently, this report relied on existing lower pH trends, existing geochemical modeling, and experimental spectroscopic evidence conducted at lower pH levels. The scope did not include evaluating the appropriateness

  6. Modeling the Distribution of Acidity within Nuclear Fuel (UO{sub 2}) Corrosion Product Deposits and Porous Sites

    SciTech Connect

    Cheong, W.J.; Keech, P.G.; Wren, J.C.; Shoesmith, D.W.; Qin, Z.

    2007-07-01

    A model for acidity within pores within corrosion products on anodically-dissolving UO{sub 2} was developed using Comsol Multiphysics 3.2 to complement ongoing electrochemical measurements. It was determined that a depression of pH within pores can be maintained if: electrochemically measured dissolution currents used in the calculations are attenuated to reflect very localized pores; corrosion potentials exceed -250 mV (vs. SCE); and pore depths are >1 {mu}m for 300 mV or >100 {mu}m for -50 mV (vs. SCE). Mixed diffusional-chemical equilibria control is suggested through deviations in the shapes between pH-potential and pH-pore depth plots. (authors)

  7. Inhibitory properties of ocean vegetation products in the corrosion of steel

    SciTech Connect

    Popelyukh, G.M.; Talavira, L.I.

    1988-05-01

    The inhibitory properties of byproducts from the processing of Black Sea red algae Phyllophora nervosa were investigated in solutions of sulfuric and nitric acids, tap water, and sea water. Corrosion tests were conducted gravimetrically on St3, St40, and St60 steels, and on titanium alloy VT-1. Inhibitor effectiveness was measured by corrosion rate, the inhibition coefficient, and the extent of protection. A complete factor matrix was taken. Experimental results were expressed as a partial quadratic equation. The behavior of iron ions in the corrosion process was assessed. Tests established that the byproducts, referred to as inhibitor IFKhI, can be used in steel pickling treatments in sulfuric acid solutions over a wide temperature range.

  8. A Study on the Laser Spatter and the Oxidation Reactions During Selective Laser Melting of 316L Stainless Steel, Al-Si10-Mg, and Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Simonelli, Marco; Tuck, Chris; Aboulkhair, Nesma T.; Maskery, Ian; Ashcroft, Ian; Wildman, Ricky D.; Hague, Richard

    2015-09-01

    The creation of an object by selective laser melting (SLM) occurs by melting contiguous areas of a powder bed according to a corresponding digital model. It is therefore clear that the success of this metal Additive Manufacturing (AM) technology relies on the comprehension of the events that take place during the melting and solidification of the powder bed. This study was designed to understand the generation of the laser spatter that is commonly observed during SLM and the potential effects that the spatter has on the processing of 316L stainless steel, Al-Si10-Mg, and Ti-6Al-4V. With the exception of Ti-6Al-4V, the characterization of the laser spatter revealed the presence of surface oxides enriched in the most volatile alloying elements of the materials. The study will discuss the implication of this finding on the material quality of the built parts.

  9. Measurement of hydrogen permeation through SUS 316L for pressures from 0.8 to 2.0 bar and thicknesses from 1 to 3 mm at 800°C

    NASA Astrophysics Data System (ADS)

    Lee, S. K.; Noh, S. J.; In, S. R.

    2012-07-01

    A detailed understanding of the permeation of hydrogen isotopes through structural materials is an important issue concerning the reliability, safety, fuelling and environmental impact of fusion power reactors. The permeation of hydrogen through SUS 316L stainless steel, which will be used in various parts of fusion power reactors, was investigated at an elevated temperature of 800 °C. From experiments at different hydrogen feed pressures of 0.8, 1.0, 1.5, and 2.0 bar with a 3-mm-thick membrane coupon, the hydrogen pressure exponent was determined, and the rate-limiting step for the permeation was determined to be bulk diffusion. From experiments using membranes of various thicknesses of 1, 2, and 3 mm at 1 bar, the effect of the membrane thickness on the hydrogen permeation was studied and discussed in relation to the bulk diffusion process. The results and the discussions for the hydrogen permeation experiments are presented here.

  10. The effect of conditioning agents on the corrosive properties of molten urea

    SciTech Connect

    Nichols, D E; Nguyen, D T; Norton, M M; Parker, B R; Daniels, L E

    1991-01-01

    From the process case histories of the failure of several heat exchanger tube bundles, it was revealed that molten urea containing lignosulfonate as a granulation conditioning-hardening agent (Urea LS[trademark]) is corrosive to Types 304 and 316 stainless steel. The results of field and laboratory immersion corrosion tests indicated that the corrosivity of molten urea is strongly dependent on the process temperature rather than the conditioner composition. At temperatures below 295F, molten Urea LS[trademark] is not aggressive to these stainless steels. However, at temperatures above 300F, the corrosion of these stainless steels is extremely severe. The corrosion rate of Types 304, 304L, 316, and 316L is as high as hundreds of mils per year. The corrosion mechanism tends to be more general than localized. The results of the laboratory corrosion test also revealed that among alloying elements, copper is detrimental to corrosion resistance of stainless steel exposed to molten Urea LS[trademark], chromium is the most beneficial, and nickel has only a minor effect. Thus, copper-free and chromium stainless steels have superior corrosion resistance to the molten Urea LS[trademark] at a wide range of temperatures up to 345F.

  11. Corrosion behavior of a 14Cr-ODS steel in supercritical water

    NASA Astrophysics Data System (ADS)

    Hu, H. L.; Zhou, Z. J.; Liao, L.; Zhang, L. F.; Wang, M.; Li, S. F.; Ge, C. C.

    2013-06-01

    The corrosion behavior of a 14Cr-ODS steel in the supercritical water was investigated using a variety of characterization techniques. Compared with 316L austenitic steel, the 14Cr-ODS steel had better corrosion resistant property. As the increasing of the exposure time, the weight gain increased, but the corrosion rates decreased. The curve of weight gain as a function of time followed a parabolic law. The general weight gain was 0.3476 mg/(dm2 h). A triple layer was observed which consisted of an outer layer, an inner layer and a diffusion layer. The outer layer was iron rich and contained Fe3O4, on which pores were observed. The inner layer and diffusion layer contained mainly (Fe,Cr2)O4. The oxidation mechanism was also discussed.

  12. Improvement of the resistance to stress corrosion cracking in austenitic stainless steels by cyclic prestraining

    SciTech Connect

    Chambreuil-Paret, A.; Magnin, T.

    1999-05-01

    Austenitic stainless steels are known to be sensitive to stress corrosion cracking (SCC) in hot chloride solutions. The aim of the present study is to find improvements in the SCC behavior of 316L-type austenitic stainless steels in 117 C MgCl{sub 2} solutions. Previously, the authors have proposed the corrosion-enhanced plasticity model (CEPM) to describe the discontinuous cracking process which occurs in SCC. This model is based on localized corrosion (anodic dissolution, and hydrogen absorption)-deformation (dislocations) interactions (CDI). From the framework of this model, it is proposed that a prestraining in fatigue at saturation decreases the SCC sensitivity. This idea is experimentally confirmed for both crack initiation and crack propagation, through the analysis of the SCC behavior by slow-strain-rate tests of single and polycrystals after different prestraining conditions.

  13. Surface Characterization on Corrosion By-products on Cu in Drinking Water Pipes

    EPA Science Inventory

    Copper is widely used in house-hold plumbing due to its anti-corrosion property. However, as water travels within the distribution system into corroded copper pipes, copper may be released into consumer’s tap causing major problems. In an attempt to understand the mechanism and...

  14. Corrosion behavior and characteristics of the product film of API X100 steel in acidic simulated soil solution

    NASA Astrophysics Data System (ADS)

    Du, Cui-wei; Zhao, Tian-liang; Liu, Zhi-yong; Li, Xiao-gang; Zhang, Da-wei

    2016-02-01

    The short-term corrosion behavior of API X100 steel in an acidic simulated soil was investigated by electrochemical measurements and soaking experiments, followed by corrosion morphology observations and X-ray photoelectron spectroscopy analyses. The results show that X100 steel exhibits an obvious pitting susceptibility in an acidic soil environment. Pits nucleate after approximately 10 h of immersion. Along with the nucleation and growth of the pits, the charge-transfer resistance and open-circuit potential first increase sharply, then decrease slowly, and eventually reach a steady state. The maxima of the charge-transfer resistance and open-circuit potential are attained at approximately 10 h. The evolution of the electrochemical process is confirmed by the analysis of the product film. The product film exhibits a porous and loose structure and could not protect the substrate well. The product film is primarily composed of ferrous carbonate and ferrous hydroxide (Fe(OH)2). The concentration of Fe(OH)2 in the product film increases from the inside to the outside layer.

  15. SRB seawater corrosion project

    NASA Technical Reports Server (NTRS)

    Bozack, M. J.

    1991-01-01

    The corrosion behavior of 2219 aluminum when exposed to seawater was characterized. Controlled corrosion experiments at three different temperatures (30, 60 and 100 C) and two different environments (seawater and 3.5 percent salt solution) were designed to elucidate the initial stages in the corrosion process. It was found that 2219 aluminum is an active catalytic surface for growth of Al2O3, NaCl, and MgO. Formation of Al2O3 is favored at lower temperatures, while MgO is favored at higher temperatures. Visible corrosion products are formed within 30 minutes after seawater exposure. Corrosion characteristics in 3.5 percent salt solution are different than corrosion in seawater. Techniques utilized were: (1) scanning electron microscopy, (2) energy dispersive x-ray spectroscopy, and (3) Auger electron spectroscopy.

  16. Characterization of corrosive bacterial consortia isolated from petroleum-product-transporting pipelines.

    PubMed

    Rajasekar, Aruliah; Anandkumar, Balakrishnan; Maruthamuthu, Sundaram; Ting, Yen-Peng; Rahman, Pattanathu K S M

    2010-01-01

    Microbiologically influenced corrosion is a problem commonly encountered in facilities in the oil and gas industries. The present study describes bacterial enumeration and identification in diesel and naphtha pipelines located in the northwest and southwest region in India, using traditional cultivation technique and 16S rDNA gene sequencing. Phylogenetic analysis of 16S rRNA sequences of the isolates was carried out, and the samples obtained from the diesel and naphtha-transporting pipelines showed the occurrence of 11 bacterial species namely Serratia marcescens ACE2, Bacillus subtilis AR12, Bacillus cereus ACE4, Pseudomonas aeruginosa AI1, Klebsiella oxytoca ACP, Pseudomonas stutzeri AP2, Bacillus litoralis AN1, Bacillus sp., Bacillus pumilus AR2, Bacillus carboniphilus AR3, and Bacillus megaterium AR4. Sulfate-reducing bacteria were not detected in samples from both pipelines. The dominant bacterial species identified in the petroleum pipeline samples were B. cereus and S. marcescens in the diesel and naphtha pipelines, respectively. Therefore, several types of bacteria may be involved in biocorrosion arising from natural biofilms that develop in industrial facilities. In addition, localized (pitting) corrosion of the pipeline steel in the presence of the consortia was observed by scanning electron microscopy analysis. The potential role of each species in biofilm formation and steel corrosion is discussed. PMID:19844704

  17. The initial release of zinc and aluminum from non-treated Galvalume and the formation of corrosion products in chloride containing media

    NASA Astrophysics Data System (ADS)

    Zhang, Xian; Vu, Thanh-Nam; Volovitch, P.; Leygraf, C.; Ogle, K.; Wallinder, I. Odnevall

    2012-03-01

    This study explores the initial release of zinc and aluminum from non-treated Galvalume and the parallel formation of corrosion products when exposed to synthetic seawater and rainwater of different chloride content. Comparisons were made with long-term field exposures at non-sheltered marine conditions. Observed release rates from short-term conditions agree qualitatively with the long-term findings with a selective release of zinc over aluminum. The release and corrosion processes were intertwined through the formation of corrosion products with properties that influence the long-term release process. Prior to exposure, Al2O3 dominated the entire surface, and was subject to local destruction upon interaction with chloride ions. As a consequence Al2O3 was gradually replaced and covered by zinc-rich corrosion products primarily in interdendritic areas during the first year of marine exposure. This was followed by the gradual formation and integration of aluminum-rich corrosion products, reflected by an increased zinc release rate during the first year, followed by a gradually decreased rate during subsequent years. The importance of Al2O3 was also evident in deaerated synthetic rainwater or seawater, where the formation of Al2O3 was presumably hindered. In synthetic rain water this resulted in a higher ratio between released aluminum and zinc compared with non-deaerated conditions.

  18. X-ray Powder Diffraction in Conservation Science: Towards Routine Crystal Structure Determination of Corrosion Products on Heritage Art Objects.

    PubMed

    Dinnebier, Robert E; Fischer, Andrea; Eggert, Gerhard; Runčevski, Tomče; Wahlberg, Nanna

    2016-01-01

    The crystal structure determination and refinement process of corrosion products on historic art objects using laboratory high-resolution X-ray powder diffraction (XRPD) is presented in detail via two case studies. The first material under investigation was sodium copper formate hydroxide oxide hydrate, Cu4Na4O(HCOO)8(OH)2∙4H2O (sample 1) which forms on soda glass/copper alloy composite historic objects (e.g., enamels) in museum collections, exposed to formaldehyde and formic acid emitted from wooden storage cabinets, adhesives, etc. This degradation phenomenon has recently been characterized as "glass induced metal corrosion". For the second case study, thecotrichite, Ca3(CH3COO)3Cl(NO3)2∙6H2O (sample 2), was chosen, which is an efflorescent salt forming needlelike crystallites on tiles and limestone objects which are stored in wooden cabinets and display cases. In this case, the wood acts as source for acetic acid which reacts with soluble chloride and nitrate salts from the artifact or its environment. The knowledge of the geometrical structure helps conservation science to better understand production and decay reactions and to allow for full quantitative analysis in the frequent case of mixtures. PMID:27341300

  19. Stress corrosion cracking of candidate waste container materials; Final report

    SciTech Connect

    Park, J.Y.; Maiya, P.S.; Soppet, W.K.; Diercks, D.R.; Shack, W.J.; Kassner, T.F.

    1992-06-01

    Six alloys have been selected as candidate container materials for the storage of high-level nuclear waste at the proposed Yucca mountain site in Nevada. These materials are Type 304L stainless steel (SS). Type 316L SS, Incoloy 825, phosphorus-deoxidized Cu, Cu-30%Ni, and Cu-7%Al. The present program has been initiated to determine whether any of these materials can survive for 300 years in the site environment without developing through-wall stress corrosion cracks. and to assess the relative resistance of these materials to stress corrosion cracking (SCC)- A series of slow-strain-rate tests (SSRTs) and fracture-mechanics crack-growth-rate (CGR) tests was performed at 93{degree}C and 1 atm of pressure in simulated J-13 well water. This water is representative, prior to the widespread availability of unsaturated-zone water, of the groundwater present at the Yucca Mountain site. Slow-strain-rate tests were conducted on 6.35-mm-diameter cylindrical specimens at strain rates of 10-{sup {minus}7} and 10{sup {minus}8} s{sup {minus}1} under crevice and noncrevice conditions. All tests were interrupted after nominal elongation strain of 1--4%. Scanning electron microscopy revealed some crack initiation in virtually all the materials, as well as weldments made from these materials. A stress- or strain-ratio cracking index ranks these materials, in order of increasing resistance to SCC, as follows: Type 304 SS < Type 316L SS < Incoloy 825 < Cu-30%Ni < Cu and Cu-7%Al. Fracture-mechanics CGR tests were conducted on 25.4-mm-thick compact tension specimens of Types 304L and 316L stainless steel (SS) and Incoloy 825. Crack-growth rates were measured under various load conditions: load ratios M of 0.5--1.0, frequencies of 10{sup {minus}3}-1 Hz, rise nines of 1--1000s, and peak stress intensities of 25--40 MPa{center_dot}m {sup l/2}.

  20. Mentha pulegium extract as a natural product for the inhibition of corrosion. Part I: electrochemical studies.

    PubMed

    Khadraoui, Abdelkader; Khelifa, Abdellah; Boutoumi, Hocine; Hammouti, Belkheir

    2014-01-01

    The inhibitory effect of Mentha pulegium extract (MPE) on steel corrosion in 1 M HCl solution was investigated using potentiodynamic polarisation and electrochemical impedance spectroscopy. The inhibition efficiency of MPE was found to increase with the concentration and reached 88% at 33% (v/v). Polarisation measurements show that the natural extract acted as a mixed inhibitor. The remarkable inhibition efficiency of MPE was discussed in terms of blocking of electrode surface by adsorption of inhibitor molecules through active centres. The adsorption of MPE was found to accord with the Temkin isotherm. PMID:24853625

  1. SRNL SHELF LIFE STUDIES - SCC STUDIES AT ROOM TEMPERTURE [stress corrosion cracking

    SciTech Connect

    Mickalonis, J.; Duffey, J.

    2014-11-12

    Phase II, Series 2 corrosion testing performed by the Savannah River National Laboratory (SRNL) for the Department of Energy 3013 container has been completed. The corrosion tests are part of an integrated plan conducted jointly by Los Alamos National Laboratory and the Savannah River Site. SRNL was responsible for conducting corrosion studies in small-scale vessels to address the influence of salt composition, water loading, and type of oxide/salt contact on the relative humidity inside a 3013 container and on the resulting corrosion of Type 304L and 316L stainless steel (304L and 316L). This testing was conducted in two phases: Phase I evaluated a broad spectrum of salt compositions and initial water loadings on the salt mixtures exposed to 304L and 316L and the resulting corrosion; Phase II evaluated the corrosion of 304L at specific water loadings and a single salt composition. During Phase I testing at high initial moisture levels (0.35 to 1.24 wt%)a, the roomtemperature corrosion of 304L exposed to a series of plutonium oxide/chloride salt mixtures ranged from superficial staining to pitting and stress corrosion cracking (SCC). 304L teardrop coupons that exhibited SCC were directly exposed to a mixture composed of 98 wt % PuO2, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl2. Cracking was not observed in a 316L teardrop coupon. Pitting was also observed in this environment for both 304L and 316L with depths ranging from 20 to 100 μm. Neither pitting nor SCC was observed in mixtures with a greater chloride salt concentration (5 and 28 wt%). These results demonstrated that for a corrosive solution to form a balance existed between the water loading and the salt chloride concentration. This chloride solution results from the interaction of loaded water with the hydrating CaCl2 salt. In Phase II, Series 1 tests, the SCC results were shown to be reproducible with cracking occurring in as little as 85 days. The approximate 0.5 wt% moisture level was found to

  2. Corrosion in bioprocessing applications.

    PubMed

    Junker, Beth

    2009-01-01

    Corrosion in bioprocessing applications is described for a 25-year-old bioprocessing pilot plant facility. Various available stainless steel alloys differ greatly in properties owing to the impact of specific alloying elements and their concentrations. The alloy property evaluated was corrosion resistance as a function of composition under typical bioprocessing conditions such as sterilization, fermentation, and cleaning. Several non-uniform forms of corrosion relevant to bioprocessing applications (e.g., pitting, crevice corrosion, intergranular attack) were investigated for their typical causes and effects, as well as alloy susceptibility. Next, the corrosion resistance of various alloys to specific bioprocessing-relevant sources of corrosion (e.g., medium components, acids/bases used for pH adjustment, organic acid by-products) was evaluated, along with the impact of temperature on corrosion progression. Best practices to minimize corrosion included considerations for fabrication (e.g., welding, heat treatments) and operational (e.g., sterilization, media component selection, cleaning) approaches. Assessments and repair strategies for observed corrosion events were developed and implemented, resulting in improved vessel and overall facility longevity. PMID:18512080

  3. [Effects of skeletal muscle proteins on corrosion of stainless steels].

    PubMed

    Rojas, Christian; Lago, María E

    2002-01-01

    The corrosion behavior of AISI 304 and AISI 316 stainless steels and a steel that matches the requirements of the ASTM Standard F-138 of possible use in traumatology, was studied in the presence of skeletal muscle proteins. The investigation was carried out using potentiodynamics polarization measurements and cyclic polarization, using a fluid of the same protein and salt composition than skeletal muscle. To evaluate the effect of the proteins, the tests were performed with and without the addition of proteins to the cellular fluid at 37 degrees C. The electrochemical assays revealed a negative effect of proteins on pitting corrosion, according to the quality of the steel used to carry out the assays; the most resistant being the AISI 316L and the F-138. In the presence of proteins scanning electron microscopy (SEM) carried out after cyclic polarization revealed a mixed layer, formed by oxides and proteins stuck to the metal surface. This layer seems to be a more unstable passive layer than the corresponding one formed in the absence of proteins. The Tafel plot in the presence of proteins revealed that the corrosion mechanism was controlled by diffusional process. The results with respect to pitting corrosion were similar to those obtained in marine environments. PMID:12516369

  4. Simulation of Radioactive Corrosion Product in Primary Cooling System of Japanese Sodium-Cooled Fast Breeder Reactor

    NASA Astrophysics Data System (ADS)

    Matuo, Youichirou; Miyahara, Shinya; Izumi, Yoshinobu

    Radioactive Corrosion Product (CP) is a main cause of personal radiation exposure during maintenance with no breached fuel in fast breeder reactor (FBR) plants. The most important CP is 54Mn and 60Co. In order to establish techniques of radiation dose estimation for radiation workers in radiation-controlled areas of the FBR, the PSYCHE (Program SYstem for Corrosion Hazard Evaluation) code was developed. We add the Particle Model to the conventional PSYCHE analytical model. In this paper, we performed calculation of CP transfer in JOYO using an improved calculation code in which the Particle Model was added to the PSYCHE. The C/E (calculated / experimentally observed) value for CP deposition was improved through use of this improved PSYCHE incorporating the Particle Model. Moreover, among the percentage of total radioactive deposition accounted for by CP in particle form, 54Mn was estimated to constitute approximately 20 % and 60Co approximately 40 % in the cold-leg region. These calculation results are consistent with the measured results for the actual cold-leg piping in the JOYO.

  5. Materials corrosion and mitigation strategies for APT: End of year report, FY `96

    SciTech Connect

    Lillard, R.S.; Butt, D.P.

    1996-10-30

    The authors major accomplishment in FY96 was the design and fabrication of the corrosion probes to be used ``In Beam`` during the FY97 irradiation period to begin on February 1, 1997. Never before have corrosion rate measurements been made on-line in such a high radiation environment. To measure corrosion rate as a function of beam time, it is necessary to electrical isolate the corrosion electrode to be examined form the plumbing system. Conventionally, this is accomplished with glass seals. Here irradiation of the glass may cause it to become conductive, rendering the seal useless. To overcome this problem, the corrosion probes to be used in-beam at the spallation neutron cooling water loop at the LANSCE A6 target station were fabricated with ceramic inserts which act as electrical feed-throughs. The corrosion sample is joined to the ceramic by means of a compression seal. The corrosion samples are closed end cylinders, 0.5 inches diameter x 6.25 inch length, that are constructed from Stainless Steel 304L, Stainless Steel 316L, Inconel 718, Tungsten, HT-9, and Tantalum. Because of their specialized nature, InTa Corporation, of Santa Clara, CA was contracted to manufacture these problems. As of November 1, 1996 delivery of these probes has begun and the authors anticipate having all of the probes in hand by Nov. 25.

  6. Effect of manufacturing process sequence on the corrosion resistance characteristics of coated metallic bipolar plates

    NASA Astrophysics Data System (ADS)

    Dur, Ender; Cora, Ömer Necati; Koç, Muammer

    2014-01-01

    Metallic bipolar plate (BPP) with high corrosion and low contact resistance, durability, strength, low cost, volume, and weight requirements is one of the critical parts of the PEMFC. This study is dedicated to understand the effect of the process sequence (manufacturing then coating vs. coating then manufacturing) on the corrosion resistance of coated metallic bipolar plates. To this goal, three different PVD coatings (titanium nitride (TiN), chromium nitride (CrN), zirconium nitride (ZrN)), with three thicknesses, (0.1, 0.5, 1 μm) were applied on BPPs made of 316L stainless steel alloy before and after two types of manufacturing (i.e., stamping or hydroforming). Corrosion test results indicated that ZrN coating exhibited the best corrosion protection while the performance of TiN coating was the lowest among the tested coatings and thicknesses. For most of the cases tested, in which coating was applied before manufacturing, occurrence of corrosion was found to be more profound than the case where coating was applied after manufacturing. Increasing the coating thickness was found to improve the corrosion resistance. It was also revealed that hydroformed BPPs performed slightly better than stamped BPPs in terms of the corrosion behavior.

  7. Experiences in production and corrosion monitoring for a gas condensate field containing CO{sub 2}

    SciTech Connect

    Oberndorfer, M.; Dornstauder, K.; Brunner, W.

    1998-12-31

    The field Hoflein is located 10 km NW of Vienna. Gas condensate is produced out of 9 wells at the dew point of 28.1 MPa and 78 C. The reservoir fluid is lean but contains more than 16% CO{sub 2}. Lab test preceded the selection of the inhibitor for the carbon steel. Critical parts of the installations had 13%Cr steel. This paper describes the inhibitor testing procedures and the monitoring of the corrosion process by OMV Austria. The produced reservoir fluids and the critical components in the water (Cl, Fe, pH, inhibitor concentration) have been recorded over the years in various locations. Fluid analysis, corrosion coupon data visual inspection and caliper measurements of field installation document a high degree of protection. Recently the reservoir underwent a reevaluation in which the reserves could be doubled. This gave the incentive to produce at higher rates (from 8 to probably 16 m/s). Inhibitors of the 3rd generation that work even under high velocities were applied. For this case a test loop in the laboratory is described which allows for emulating the high velocity flow conditions that are planned in the field and where the inhibitors can be tested and selected.

  8. Role of synergy between wear and corrosion in degradation of materials

    NASA Astrophysics Data System (ADS)

    Azzi, Marwan

    Tribocorrosion is a term used to describe the material degradation due to the combination of electrochemical and tribological processes. Due to a synergetic effect, the material loss can be larger than the sum of the losses due to wear and corrosion acting separately. In this thesis, the synergy of wear and corrosion was investigated for different types of material, namely the Ti-6Al-4V alloy, the SS316L stainless steel coated with a thin film of Diamond Like Carbon (DLC), and the SS301 stainless steel coated with a thin film of chromium silicon nitride (CrSiN). A tribocorrosion apparatus was designed and constructed to conduct wear experiments in corrosive media. Sliding ball-on-plate configuration was used in this design, where the contact between the ball and the specimen is totally immersed in the test electrolyte. The specimen was connected to a potentiostat to control its electrochemical parameters, namely the potential and the current. Electrochemical techniques were used to control the kinetics of corrosion reactions, and therefore it was possible to assess separately the role of corrosion and wear in the total degradation of material, and to evaluate the synergy between them. For Ti-6Al-4V, it was found that the corrosion and tribocorrosion depend strongly on the structure of the material. The alpha-equiaxed microstructure with fine dispersed beta-phase exhibited the best corrosion resistance. The corrosion resistance was found to decrease when the basal plane was preferentially aligned parallel to the surface, which is attributed to a low resistance to charge transfer in the oxide films formed on this plane. On the other hand, when wear and corrosion were involved simultaneously, the oxide layer protecting the substrate against dissolution was mechanically destroyed leading to a high corrosion rate. It was found that the hardness was the most important factor determining the tribocorrosion behavior of the Ti-6Al-4V alloy; samples with high hardness

  9. Long-term corrosion of austenitic steels in flowing LBE at 400 °C and 10-7 mass% dissolved oxygen in comparison with 450 and 550 °C

    NASA Astrophysics Data System (ADS)

    Tsisar, Valentyn; Schroer, Carsten; Wedemeyer, Olaf; Skrypnik, Aleksandr; Konys, Jürgen

    2016-01-01

    Long-term corrosion tests for up to ˜13,194 h on 1.4970 (15-15 Ti), 316L and 1.4571 austenitic steels were carried out at 400 °C in flowing LBE (2 m/s) with 10-7 mass% dissolved oxygen. The steels show general slight oxidation (Cr-based oxide film) along with local, pit-type solution-based corrosion attack. The incubation time for pit-type attack is ˜4500 h. After ˜13,194 h, the maximum pit depth observed was ˜14, 23 and 57 μm for 1.4970, 316L and 1.4571, respectively, that corresponds to local corrosion rates of ˜6, 10 and 26 μm/year. At 450 °C and 550 °C, the corrosion rates are ranged in between ˜120-220 μm/year and ˜500-3000 μm/year, respectively. Corrosion appearances and mechanisms are discussed.

  10. Nanotextured stainless steel for improved corrosion resistance and biological response in coronary stenting

    NASA Astrophysics Data System (ADS)

    Mohan, Chandini C.; Prabhath, Anupama; Cherian, Aleena Mary; Vadukumpully, Sajini; Nair, Shantikumar V.; Chennazhi, Krishnaprasad; Menon, Deepthy

    2014-12-01

    Nanosurface engineering of metallic substrates for improved cellular response is a persistent theme in biomaterials research. The need to improve the long term prognosis of commercially available stents has led us to adopt a `polymer-free' approach which is cost effective and industrially scalable. In this study, 316L stainless steel substrates were surface modified by hydrothermal treatment in alkaline pH, with and without the addition of a chromium precursor, to generate a well adherent uniform nanotopography. The modified surfaces showed improved hemocompatibility and augmented endothelialization, while hindering the proliferation of smooth muscle cells. Moreover, they also exhibited superior material properties like corrosion resistance, surface integrity and reduced metal ion leaching. The combination of improved corrosion resistance and selective vascular cell viability provided by nanomodification can be successfully utilized to offer a cell-friendly solution to the inherent limitations pertinent to bare metallic stents.

  11. Stress corrosion cracking tests on high-level-waste container materials in simulated tuff repository environments

    SciTech Connect

    Abraham, T.; Jain, H.; Soo, P.

    1986-06-01

    Types 304L, 316L, and 321 austenitic stainless steel and Incoloy 825 are being considered as candidate container materials for emplacing high-level waste in a tuff repository. The stress corrosion cracking susceptibility of these materials under simulated tuff repository conditions was evaluated by using the notched C-ring method. The tests were conducted in boiling synthetic groundwater as well as in the steam/air phase above the boiling solutions. All specimens were in contact with crushed Topopah Spring tuff. The investigation showed that microcracks are frequently observed after testing as a result of stress corrosion cracking or intergranular attack. Results showing changes in water chemistry during test are also presented.

  12. Corrosion behaviour of steels in lead-bismuth at 823 K

    NASA Astrophysics Data System (ADS)

    Gnecco, F.; Ricci, E.; Bottino, C.; Passerone, A.

    2004-11-01

    The corrosion behaviour of the martensitic T91 steel and the austenitic AISI 316L steel was analysed. The steels were immersed in stagnant molten Pb-55.2wt%Bi alloy at 823 K for different exposure times ( t = 550-2000 h). The corrosion tests were carried out both under Ar and under Ar-5%H 2 mixture. Under the oxidising conditions ( PO 2 = 6 × 10 -3 Pa), the formation of oxide layers was observed which prevent the penetration of the liquid alloy into the matrix, while under the Ar-5%H 2 mixture ( PO 2 = 3.2 × 10 -23 Pa), two phenomena occurred: a 'reactive penetration' at the liquid alloy/steel interface and the competition between oxidation and penetration.

  13. Influence of the slip conditions on the stress corrosion cracking microprocesses in fcc materials

    SciTech Connect

    Chambreuil-Paret, A.; Chateau, J.P.; Magnin, T.

    1997-11-01

    The aim of the present paper is to carefully analyze the stress corrosion cracking (SCC) microprocesses of f.c.c. single crystals, not only for the influence of the tensile axis orientation but also for the influence of the cracking direction (imposed or not). 316L (in MgCl{sub 2}) and copper (in nitrites) single crystals of well defined tensile axis will be strained using the slow strain rate technique. The authors focus on the influence of the relative orientations of the cracking direction and the slip planes on the crystallography of fracture. The effect of slip conditions on the corrosion-deformation interactions leading to fracture are then emphasized, which gives major information relevant to the micromodelling of SCC.

  14. Simulated alteration tests on non-radioactive SON 68 nuclear glass in the presence of corrosion products and environmental materials

    NASA Astrophysics Data System (ADS)

    Jollivet, Patrick; Minet, Yves; Nicolas, Michèle; Vernaz, Étienne

    2000-10-01

    Alteration tests with non-radioactive French SON 68 (R7T7-type) nuclear glass in the presence of simulated metal canister corrosion products (CP) or environmental materials (EM) were simulated using the LIXIVER2 computer code. The code incorporates hypotheses concerning glass alteration in aqueous media based on the first-order kinetic law for total silicon with variable silicon retention in the gel and silicon diffusion in the gel interstitial water, coupled with silicon adsorption and diffusion in the materials in contact with the glass. The canister CP are considered as a localized medium with a mass adsorption capacity Rad, while the EM are considered as a porous medium with a diffusion coefficient Dp and a distribution coefficient Kd. L IXIVER2 simulates these media in one-dimensional Cartesian geometry. The Kd values determined by simulating alteration tests logically increase with the aggressiveness of the materials with respect to the glass.

  15. Products obtained by microbially-induced corrosion of steel in a marine environment: Role of green rust two

    NASA Astrophysics Data System (ADS)

    Génin, J.-M. R.; Olowe, A. A.; Resiak, B.; Confente, M.; Rollet-Benbouzid, N.; L'Haridon, S.; Prieur, D.

    1994-12-01

    An unusual low-water corrosion of steel sheet piles has been systematically investigated in a channel harbour (Boulogne sur Mer, France). An analysis of the environment reveals that all sampling of dark rust taken at different heights above marine sediments and kept in anaerobic conditions present unusual concentrations of sulfate-reducing bacteria. The rust products have been characterized by Mössbauer spectroscopy and X-ray diffraction, comprising the ferrous—ferric sulfated compounds of formula 4Fe(OH)2 · 2FeOOH · FeSO4 · nH2O, called green rust 2, mixed sometimes with magnetite and a small amount of ferrous sulfide.

  16. Accumulation of radioactive corrosion products on steel surfaces of VVER-type nuclear reactors. II. 60Co

    NASA Astrophysics Data System (ADS)

    Varga, Kálmán; Hirschberg, Gábor; Németh, Zoltán; Myburg, Gerrit; Schunk, János; Tilky, Péter

    2001-10-01

    In the case of intact fuel claddings, the predominant source of radioactivity in the primary circuits of water-cooled nuclear reactors is the activation of corrosion products in the core. The most important corrosion product radionuclides in the primary coolant of pressurized water reactors (PWRs) are 60Co, 58Co, 51Cr, 54Mn, 59Fe (as well as 110mAg in some Soviet-made VVER-type reactor). The second part of this series is focused on the complex studies of the formation and build-up of 60Co-containing species on an austenitic stainless steel type 08X18H10T (GOST 5632-61) and magnetite-covered carbon steel often to be used in Soviet-planned VVERs. The kinetics and mechanism of the cobalt accumulation were studied by a combination (coupling) of an in situ radiotracer method and voltammetry in a model solution of the primary circuit coolant. In addition, independent techniques such as X-ray photoelectron spectroscopic (XPS) and ICP-OES are also used to analyze the chemical state of Co species in the passive layer formed on stainless steel as well as the chemical composition of model solution. The experimental results have revealed that: (i) The passive behavior of the austenitic stainless steel at open-circuit conditions, the slightly alkaline pH and the reducing water chemistry can be considered to be optimal to minimize the 60Co contamination. (ii) The highly potential dependent deposition of various Co-oxides at E>1.10 V (vs. RHE) offers a unique possibility to elaborate a novel electrochemical method for the decrease or removal of cobalt traces from borate-containing coolants contaminated with 60Co and/or 58Co radionuclides.

  17. Maximizing Modern Distribution of Complex Anatomical Spatial Information: 3D Reconstruction and Rapid Prototype Production of Anatomical Corrosion Casts of Human Specimens

    ERIC Educational Resources Information Center

    Li, Jianyi; Nie, Lanying; Li, Zeyu; Lin, Lijun; Tang, Lei; Ouyang, Jun

    2012-01-01

    Anatomical corrosion casts of human specimens are useful teaching aids. However, their use is limited due to ethical dilemmas associated with their production, their lack of perfect reproducibility, and their consumption of original specimens in the process of casting. In this study, new approaches with modern distribution of complex anatomical…

  18. Corrosion cracking

    SciTech Connect

    Goel, V.S.

    1986-01-01

    Various papers on corrosion cracking are presented. The topics addressed include: unique case studies on hydrogen embrittlement failures in components used in aeronautical industry; analysis of subcritical cracking in a Ti-5Al-2.5Sn liquid hydrogen control valve; corrosion fatigue and stress corrosion cracking of 7475-T7351 aluminum alloy; effects of salt water environment and loading frequency on crack initiation in 7075-T7651 aluminum alloy and Ti-6Al-4V; stress corrosion cracking of 4340 steel in aircraft ignition starter residues. Also discussed are: stress corrosion cracking of a titanium alloy in a hydrogen-free environment; automation in corrosion fatigue crack growth rate measurements; the breaking load method, a new approach for assessing resistance to growth of early stage stress corrosion cracks; stress corrosion cracking properties of 2090 Al-Li alloy; repair welding of cracked free machining Invar 36; radial bore cracks in rotating disks.

  19. Analysis of structure and deformation behavior of AISI 316L tensile specimens from the second operational target module at the Spallation Neutron Source

    SciTech Connect

    Gussev, Maxim N.; McClintock, David A.; Garner, Frank

    2015-08-05

    In an earlier publication, tensile testing was performed on specimens removed from the first two operational targets of the Spallation Neutron Source (SNS). There were several anomalous features in the results. First, some specimens had very large elongations (up to 57%) while others had significantly smaller values. Second, there was a larger than the usual amount of data scatter in the elongation results. Third, the stress-strain diagrams of nominally similar specimens spanned a wide range of behavior ranging from expected irradiation-induced hardening to varying levels of force drop after yield point and indirect signs of "traveling deformation wave" behavior associated with strain-induced martensite formation. To investigate the cause(s) of such variable tensile behavior, several specimens from Target 2, spanning the range of observed tensile behavior, were chosen for detailed microstructural examination using electron backscattering analysis (EBSD). It was also shown that the steel employed in the construction of the target contained an unexpected bimodal grain size distribution, containing very large out-of-specification grains surrounded by necklaces of grains of within-specification sizes. The large grains were frequently comparable to the width of the gauge section of the tensile specimen. Moreover, the propensity to form martensite during deformation was shown to be accelerated by radiation but also to be very sensitive to the relative orientation of the grains with respect to the tensile axis. Specimens having large grains in the gauge that were most favorably oriented for production of martensite strongly exhibited the traveling deformation wave phenomenon, while those specimens with less favorably oriented grains had lesser or no degree of the wave effect, thereby accounting for the larger than expected data scatter.

  20. Analysis of structure and deformation behavior of AISI 316L tensile specimens from the second operational target module at the Spallation Neutron Source

    DOE PAGESBeta

    Gussev, Maxim N.; McClintock, David A.; Garner, Frank

    2015-08-05

    In an earlier publication, tensile testing was performed on specimens removed from the first two operational targets of the Spallation Neutron Source (SNS). There were several anomalous features in the results. First, some specimens had very large elongations (up to 57%) while others had significantly smaller values. Second, there was a larger than the usual amount of data scatter in the elongation results. Third, the stress-strain diagrams of nominally similar specimens spanned a wide range of behavior ranging from expected irradiation-induced hardening to varying levels of force drop after yield point and indirect signs of "traveling deformation wave" behavior associatedmore » with strain-induced martensite formation. To investigate the cause(s) of such variable tensile behavior, several specimens from Target 2, spanning the range of observed tensile behavior, were chosen for detailed microstructural examination using electron backscattering analysis (EBSD). It was also shown that the steel employed in the construction of the target contained an unexpected bimodal grain size distribution, containing very large out-of-specification grains surrounded by necklaces of grains of within-specification sizes. The large grains were frequently comparable to the width of the gauge section of the tensile specimen. Moreover, the propensity to form martensite during deformation was shown to be accelerated by radiation but also to be very sensitive to the relative orientation of the grains with respect to the tensile axis. Specimens having large grains in the gauge that were most favorably oriented for production of martensite strongly exhibited the traveling deformation wave phenomenon, while those specimens with less favorably oriented grains had lesser or no degree of the wave effect, thereby accounting for the larger than expected data scatter.« less