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Sample records for 5-axis milling machine

  1. Ultraprecision 5-Axis Control Machining of Fly-Eye Mirror in EUV Lithography

    NASA Astrophysics Data System (ADS)

    Hashimoto, Yoshinori; Takeuchi, Yoshimi; Kawai, Tomohiko; Sawada, Kiyoshi; Takino, Hideo; Nomura, Kazushi

    The study deals with the manufacture of fly-eye mirrors for EUVL by means of ultraprecision 5-axis control milling. The mirrors consist of many small spherical mirror elements with many steps among them. In the present study, two new methods for manufacturing the mirrors using a single-crystal diamond tool are proposed. One method uses a sphere type tool with a circular arc cutting edge. Though the method is theoretically efficient, it is found that it is not practical due to the difficulty of manufacturing the tool accurately. The other one uses a cylinder type tool with a right-angled cutting edge. The tool enables the manufacturing of spherical surfaces with any radius and supports practical use because the efficiency of this method is independent of tool form accuracy. The fly-eye mirror was machined by the latter method to have an array of four spherical mirror elements with the required steps and without any burrs.

  2. Compound taper milling machine

    NASA Technical Reports Server (NTRS)

    Campbell, N. R.

    1969-01-01

    Simple, inexpensive milling machine tapers panels from a common apex to a uniform height at panel edge regardless of the panel perimeter configuration. The machine consists of an adjustable angled beam upon which the milling tool moves back and forth above a rotatable table upon which the workpiece is held.

  3. Simulation and experimental research on modal analysis for a new 5-axis superalloy blade machine tool

    NASA Astrophysics Data System (ADS)

    Zhao, H. P.; Tang, X. Q.; Chen, X.; Wang, L. P.

    2011-05-01

    This paper considers a new type of 5-axis machine tool which is used to cut superalloy blades specially. Referring to this new structure system, this study presents modal simulation in detail to calculate the structure vibration resistance. The modal simulation include building suitable finite element models, considering boundary constraints and interpreting results. The physical impact test of prototype is conducted to validate the simulation results. The modal simulation also reveals that some important partial characteristics that affects the structure performance are ignored in the physical test data. The validated model can be used to complement the experimental test.

  4. Simulation and experimental research on modal analysis for a new 5-axis superalloy blade machine tool

    NASA Astrophysics Data System (ADS)

    Zhao, H. P.; Tang, X. Q.; Chen, X.; Wang, L. P.

    2010-12-01

    This paper considers a new type of 5-axis machine tool which is used to cut superalloy blades specially. Referring to this new structure system, this study presents modal simulation in detail to calculate the structure vibration resistance. The modal simulation include building suitable finite element models, considering boundary constraints and interpreting results. The physical impact test of prototype is conducted to validate the simulation results. The modal simulation also reveals that some important partial characteristics that affects the structure performance are ignored in the physical test data. The validated model can be used to complement the experimental test.

  5. Accurate identification and compensation of geometric errors of 5-axis CNC machine tools using double ball bar

    NASA Astrophysics Data System (ADS)

    Lasemi, Ali; Xue, Deyi; Gu, Peihua

    2016-05-01

    Five-axis CNC machine tools are widely used in manufacturing of parts with free-form surfaces. Geometric errors of machine tools have significant effects on the quality of manufactured parts. This research focuses on development of a new method to accurately identify geometric errors of 5-axis CNC machines, especially the errors due to rotary axes, using the magnetic double ball bar. A theoretical model for identification of geometric errors is provided. In this model, both position-independent errors and position-dependent errors are considered as the error sources. This model is simplified by identification and removal of the correlated and insignificant error sources of the machine. Insignificant error sources are identified using the sensitivity analysis technique. Simulation results reveal that the simplified error identification model can result in more accurate estimations of the error parameters. Experiments on a 5-axis CNC machine tool also demonstrate significant reduction in the volumetric error after error compensation.

  6. Analysis of machining accuracy during free form surface milling simulation for different milling strategies

    NASA Astrophysics Data System (ADS)

    Matras, A.; Kowalczyk, R.

    2014-11-01

    The analysis results of machining accuracy after the free form surface milling simulations (based on machining EN AW- 7075 alloys) for different machining strategies (Level Z, Radial, Square, Circular) are presented in the work. Particular milling simulations were performed using CAD/CAM Esprit software. The accuracy of obtained allowance is defined as a difference between the theoretical surface of work piece element (the surface designed in CAD software) and the machined surface after a milling simulation. The difference between two surfaces describes a value of roughness, which is as the result of tool shape mapping on the machined surface. Accuracy of the left allowance notifies in direct way a surface quality after the finish machining. Described methodology of usage CAD/CAM software can to let improve a time design of machining process for a free form surface milling by a 5-axis CNC milling machine with omitting to perform the item on a milling machine in order to measure the machining accuracy for the selected strategies and cutting data.

  7. An open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and industrial CAM software.

    PubMed

    Lu, Li; Liu, Shusheng; Shi, Shenggen; Yang, Jianzhong

    2011-10-01

    China-made 5-axis simultaneous contouring CNC machine tool and domestically developed industrial computer-aided manufacture (CAM) technology were used for full crown fabrication and measurement of crown accuracy, with an attempt to establish an open CAM system for dental processing and to promote the introduction of domestic dental computer-aided design (CAD)/CAM system. Commercially available scanning equipment was used to make a basic digital tooth model after preparation of crown, and CAD software that comes with the scanning device was employed to design the crown by using domestic industrial CAM software to process the crown data in order to generate a solid model for machining purpose, and then China-made 5-axis simultaneous contouring CNC machine tool was used to complete machining of the whole crown and the internal accuracy of the crown internal was measured by using 3D-MicroCT. The results showed that China-made 5-axis simultaneous contouring CNC machine tool in combination with domestic industrial CAM technology can be used for crown making and the crown was well positioned in die. The internal accuracy was successfully measured by using 3D-MicroCT. It is concluded that an open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and domestic industrial CAM software has been established, and development of the system will promote the introduction of domestically-produced dental CAD/CAM system. PMID:22038364

  8. 9. VIEW OF MILLING AND LATHE MACHINES, MILLING AND LATHE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. VIEW OF MILLING AND LATHE MACHINES, MILLING AND LATHE MACHINES WERE USED TO FORM COMPONENTS INTO THEIR FINAL SHAPE. IN THE FOUNDRY, ENRICHED URANIUM WAS CAST INTO SPHERICAL SHAPES OR INGOT FROM WHICH WEAPONS COMPONENTS WERE FABRICATED. (4/4/66) - Rocky Flats Plant, General Manufacturing, Support, Records-Central Computing, Southern portion of Plant, Golden, Jefferson County, CO

  9. Machine Shop. Module 6: Milling. Instructor's Guide.

    ERIC Educational Resources Information Center

    Walden, Charles H.

    This document consists of materials for a 12-unit course on the following topics: (1) introduction to milling; (2) structure and accessories; (3) safety and maintenance; (4) cutting-tool variables; (5) basic set-up activities; (6) squaring a workpiece; (7) hole-making operations; (8) form milling; (9) machining keyways; (10) milling angular…

  10. Active chatter control in a milling machine

    SciTech Connect

    Dohner, J.L.; Hinnerichs, T.D.; Lauffer, J.P.

    1997-08-01

    The use of active feedback compensation to mitigate cutting instabilities in an advanced milling machine is discussed in this paper. A linear structural model delineating dynamics significant to the onset of cutting instabilities was combined with a nonlinear cutting model to form a dynamic depiction of an existing milling machine. The model was validated with experimental data. Modifications made to an existing machine model were used to predict alterations in dynamics due to the integration of active feedback compensation. From simulations, subcomponent requirements were evaluated and cutting enhancements were predicted. Active compensation was shown to enable more than double the metal removal rate over conventional milling machines. 25 refs., 10 figs., 1 tab.

  11. Mill profiler machines soft materials accurately

    NASA Technical Reports Server (NTRS)

    Rauschl, J. A.

    1966-01-01

    Mill profiler machines bevels, slots, and grooves in soft materials, such as styrofoam phenolic-filled cores, to any desired thickness. A single operator can accurately control cutting depths in contour or straight line work.

  12. Operating System For Numerically Controlled Milling Machine

    NASA Technical Reports Server (NTRS)

    Ray, R. B.

    1992-01-01

    OPMILL program is operating system for Kearney and Trecker milling machine providing fast easy way to program manufacture of machine parts with IBM-compatible personal computer. Gives machinist "equation plotter" feature, which plots equations that define movements and converts equations to milling-machine-controlling program moving cutter along defined path. System includes tool-manager software handling up to 25 tools and automatically adjusts to account for each tool. Developed on IBM PS/2 computer running DOS 3.3 with 1 MB of random-access memory.

  13. Learning Activity Packets for Milling Machines. Unit I--Introduction to Milling Machines.

    ERIC Educational Resources Information Center

    Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This learning activity packet (LAP) outlines the study activities and performance tasks covered in a related curriculum guide on milling machines. The course of study in this LAP is intended to help students learn to identify parts and attachments of vertical and horizontal milling machines, identify work-holding devices, state safety rules, and…

  14. Production Machine Shop Employment Competencies. Part Four: The Milling Machine.

    ERIC Educational Resources Information Center

    Bishart, Gus; Werner, Claire

    Competencies for production machine shop are provided for the fourth of four topic areas: the milling machine. Each competency appears in a one-page format. It is presented as a goal statement followed by one or more "indicator" statements, which are performance objectives describing an ability that, upon attainment, will establish competency for…

  15. Learning Activity Packets for Milling Machines. Unit III--Vertical Milling Machines.

    ERIC Educational Resources Information Center

    Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This learning activity packet (LAP) outlines the study activities and performance tasks covered in a related curriculum guide on milling machines. The course of study in this LAP is intended to help students learn to set up and operate a vertical mill. Tasks addressed in the LAP include mounting and removing cutters and cutter holders for vertical…

  16. Learning Activity Packets for Milling Machines. Unit II--Horizontal Milling Machines.

    ERIC Educational Resources Information Center

    Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This learning activity packet (LAP) outlines the study activities and performance tasks covered in a related curriculum guide on milling machines. The course of study in this LAP is intended to help students learn to set up and operate a horizontal mill. Tasks addressed in the LAP include mounting style "A" or "B" arbors and adjusting arbor…

  17. Understanding dental CAD/CAM for restorations - dental milling machines from a mechanical engineering viewpoint. Part A: chairside milling machines.

    PubMed

    Lebon, Nicolas; Tapie, Laurent; Duret, Francois; Attal, Jean-Pierre

    2016-01-01

    The dental milling machine is an important device in the dental CAD/CAM chain. Nowadays, dental numerical controlled (NC) milling machines are available for dental surgeries (chairside solution). This article provides a mechanical engineering approach to NC milling machines to help dentists understand the involvement of technology in digital dentistry practice. First, some technical concepts and definitions associated with NC milling machines are described from a mechanical engineering viewpoint. The technical and economic criteria of four chairside dental NC milling machines that are available on the market are then described. The technical criteria are focused on the capacities of the embedded technologies of these milling machines to mill both prosthetic materials and types of shape restorations. The economic criteria are focused on investment costs and interoperability with third-party software. The clinical relevance of the technology is assessed in terms of the accuracy and integrity of the restoration. PMID:27027102

  18. CARDING MACHINES, JEFFERSON MILL. PHOTOCOPY OF c. 1900 VIEW. From ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CARDING MACHINES, JEFFERSON MILL. PHOTOCOPY OF c. 1900 VIEW. From the collection of the Manchester Historic Association, Manchester, N. H. - Amoskeag Millyard, Canal Street, Manchester, Hillsborough County, NH

  19. Dry Machining Process of Milling Machine using Axiomatic Green Methodology

    NASA Astrophysics Data System (ADS)

    Puspita Andriani, Gita; Akbar, Muhammad; Irianto, Dradjad

    2016-02-01

    Most of companies know that there are strategies to become green industry, and they realize that green efforts have impacts on product quality and cost. Axiomatic Green Methodology models the relationship between green, quality, and cost. This methodology starts with determining the green improvement objective and then continues with mapping the functional, economic, and green requirements. From the mapping, variables which affect the requirements are identified. Afterwards, the effect of each variable is determined by performing experiments and regression modelling. In this research, axiomatic green methodology was implemented to dry machining of milling machine in order to reduce the amount of coolant. Dry machining will be feasible if it is not worse than the minimum required quality. As a result, dry machining is feasible without producing any defect. The proposed machining parameter is to reduce the coolant flow rate from 6.882 ml/minute to 0 ml/minute, set the depth of cut at 1.2 mm, spindle rotation speed at 500 rpm, and feed rate at 128 mm/minute. This solution is also resulted in reduction of cost for 200.48 rupiahs for each process.

  20. 26. OVERALL SHOT OF BASEMENT, MILL NO. 1. ORIGINALLY MACHINE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    26. OVERALL SHOT OF BASEMENT, MILL NO. 1. ORIGINALLY MACHINE SHOP. PALLETS ON FLOOR ADDED IN LATE 20th C. FOR CLOTH STORAGE. - Prattville Manufacturing Company, Number One, 242 South Court Street, Prattville, Autauga County, AL

  1. Motion Simulation Analysis of Rail Weld CNC Fine Milling Machine

    NASA Astrophysics Data System (ADS)

    Mao, Huajie; Shu, Min; Li, Chao; Zhang, Baojun

    CNC fine milling machine is a new advanced equipment of rail weld precision machining with high precision, high efficiency, low environmental pollution and other technical advantages. The motion performance of this machine directly affects its machining accuracy and stability, which makes it an important consideration for its design. Based on the design drawings, this article completed 3D modeling of 60mm/kg rail weld CNC fine milling machine by using Solidworks. After that, the geometry was imported into Adams to finish the motion simulation analysis. The displacement, velocity, angular velocity and some other kinematical parameters curves of the main components were obtained in the post-processing and these are the scientific basis for the design and development for this machine.

  2. Machine Shop Milling Machines. Oklahoma Trade and Industrial Education.

    ERIC Educational Resources Information Center

    Dunn, James

    This curriculum guide provides instructional materials designed to equip students with basic knowledge and skills that will enable them to enter the machine trades at the machine-operator level. The curriculum is designed for use in full-time secondary and postsecondary classes and part-time adult classes. It can also be adapted to open-entry,…

  3. Milling Machine Operator: Instructor's Guide for an Adult Course.

    ERIC Educational Resources Information Center

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The instructor's guide is for a course expected to help meet the need for trained operators in metalworking. Students successfully completing the course will be qualified for an entry-level job as a milling machine operator. The course is suitable for use in adult education programs of school districts, or in manpower development and training…

  4. Computer used to program numerically controlled milling machine

    NASA Technical Reports Server (NTRS)

    Harris, T. C.

    1967-01-01

    Computer program automatically directs a numerically controlled milling machine through a series of cutting and trimming actions. It accepts engineering data points, passes smooth curve segments through the points, breaks the resulting curves into a series of closely spaced points, and transforms these points into the form required by the mechanism.

  5. Machine Shop Operations--2. Milling Machine, Heat Treatment of Metals, and Grinders.

    ERIC Educational Resources Information Center

    Currao, Joseph; Usarzewicz, Louis

    This manual was prepared for the student who plans to enter the machine shop field. The 20 selected jobs provide the student with knowledge and step-by-step procedures for the operation of milling machines. The text is organized so that each job has an objective, tools needed, step-by-step instructions, a progress quiz, and space for reference,…

  6. Shaper and Milling Machine Operation, Machine Shop Work 2: 9555.04.

    ERIC Educational Resources Information Center

    Dade County Public Schools, Miami, FL.

    The course outline has been prepared to assist the student in learning the basic skills and safety for shaper and milling operations. The course presents the various types of machines, work holding devices, cutting tools and feeds and speeds, and instruction designed to enable the student to obtain the manipulative skills and related knowledge…

  7. Tribological Consideration in Roller Mill Machines for Agriculture Applications

    NASA Astrophysics Data System (ADS)

    Al-Sandooq, J. M.; Yousif, B. F.; Jensen, T. A.

    2012-12-01

    Roller mill is an important part of machines for preparation of agricultural food stuffs. Tribological loading is the main type of load that should be considered when investigating the design failure of roller mills or of the low quality of grinding products. In the current work a comprehensive analysis of the roller design to withstand tribological was undertaken. Three-body abrasive loading (3BA) was found to be the key element to be considered in designing the roller. High stress three-body abrasion experiments were conducted on polyester and epoxy polymers to measure the wear and frictional characteristics of the selected material, different loads, durations and sand grain sizes were tested. Scanning electron microscopy and optical microscopy were used to categorize the damage on the worn surface of the materials and the causes of failure. The current results are compared with the performance of mild steel results based on the literature. The results revealed that polyester had relatively poor wear performance compared to epoxy and steel especially when large sand grains were used. The wear mechanisms on the polyester surface were macro-pitting, fracture, ploughing and defragmentation; while epoxy showed micro-pitting and defragmentation. Epoxy material performance indicates that it has potential for replacing metal rollers in the milling machine.

  8. Milling Machine Operator. Coordinator's Guide. Individualized Study Guide. General Metal Trades.

    ERIC Educational Resources Information Center

    Dean, James W.

    This guide provides information to enable coordinators to direct learning activities for students using an individualized study guide on operating a milling machine. The study material is designed for students enrolled in cooperative part-time training and employed, or desiring to be employed, as milling machine operators. Contents include a…

  9. Fast method for obtaining scale dimensions on tape-controlled milling machine

    NASA Technical Reports Server (NTRS)

    Thompson, L. J.

    1968-01-01

    Calculator obtains the Rail and Z Scale dimensions on the tape-controlled Sundstrand milling machine. It provides computer with depth information required to process numerical control programs which, in turn, provide the tapes for operation of N/C milling machines.

  10. The MillSOT-A Spiral Orbit Tribometer on a Milling Machine

    NASA Technical Reports Server (NTRS)

    Pepper, Stephen V.

    2014-01-01

    A spiral orbit tribometer (SOT) intended to characterize friction and wear phenomena has been constructed on a milling machine. The instrument, essentially a retainerless thrust bearing with one ball and flat races, is exceedingly simple and inexpensive to construct. The capabilities of the tribometer to measure both the coefficient of friction and contact electrical resistance are demonstrated with clean specimens as well as with well known lubricants such as molybdenum disulphide and Krytox oil. Operation in a purged environment of inert gas is also demonstrated. The results with these lubricants are quite close to what is obtained by other methods. Suggestions for extending the capabilities of the tribometer are given. This arrangement may find use in university mechanical engineering laboratories to introduce and study rolling contact motion as well as for research in contact mechanics and tribology.

  11. Comparison of Stress Corrosion Cracking Susceptibility of Laser Machined and Milled 304 L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, Aniruddha; Nagpure, D. C.; Rai, S. K.; Singh, M. K.; Khooha, Ajay; Singh, A. K.; Singh, Amrendra; Tiwari, M. K.; Ganesh, P.; Kaul, R.; Singh, B.

    2016-07-01

    Machining of austenitic stainless steel components is known to introduce significant enhancement in their susceptibility to stress corrosion cracking. The paper compares stress corrosion cracking susceptibility of laser machined 304 L stainless steel specimens with conventionally milled counterpart in chloride environment. With respect to conventionally milled specimens, laser machined specimens displayed more than 12 times longer crack initiation time in accelerated stress corrosion cracking test in boiling magnesium chloride as per ASTM G36. Reduced stress corrosion cracking susceptibility of laser machined surface is attributed to its predominantly ferritic duplex microstructure in which anodic ferrite phase was under compressive stress with respect to cathodic austenite.

  12. H{sub {infinity}} control of chatter in a milling machine

    SciTech Connect

    Kwan, C.M.; Xu, H.; Lin, C.; Haynes, L.; Dohner, J.; Regelbrugge, M.; Shankar, N.

    1997-05-01

    In this paper, preliminary results on the use of active chatter control in a new type of milling machine is presented. It is expected that this machine will cut metal at twice the rate of conventional machines without an appreciable increase in cost. Performance enhancements are achieved by the integration of active feedback control into an existing machine structure. To reduce computational burden, decoupled control is proposed. Extensive simulations have shown that significant performance enhancements are achievable.

  13. Predictive Surface Roughness Model for End Milling of Machinable Glass Ceramic

    NASA Astrophysics Data System (ADS)

    Mohan Reddy, M.; Gorin, Alexander; Abou-El-Hossein, K. A.

    2011-02-01

    Advanced ceramics of Machinable glass ceramic is attractive material to produce high accuracy miniaturized components for many applications in various industries such as aerospace, electronics, biomedical, automotive and environmental communications due to their wear resistance, high hardness, high compressive strength, good corrosion resistance and excellent high temperature properties. Many research works have been conducted in the last few years to investigate the performance of different machining operations when processing various advanced ceramics. Micro end-milling is one of the machining methods to meet the demand of micro parts. Selecting proper machining parameters are important to obtain good surface finish during machining of Machinable glass ceramic. Therefore, this paper describes the development of predictive model for the surface roughness of Machinable glass ceramic in terms of speed, feed rate by using micro end-milling operation.

  14. Understanding dental CAD/CAM for restorations - dental milling machines from a mechanical engineering viewpoint.

    PubMed

    Lebon, Nicolas; Tapie, Laurent; Duret, Francois; Attal, Jean-Pierre

    2016-01-01

    Nowadays, dental numerical controlled (NC) milling machines are available for dental laboratories (labside solution) and dental production centers. This article provides a mechanical engineering approach to NC milling machines to help dental technicians understand the involvement of technology in digital dentistry practice. The technical and economic criteria are described for four labside and two production center dental NC milling machines available on the market. The technical criteria are focused on the capacities of the embedded technologies of milling machines to mill prosthetic materials and various restoration shapes. The economic criteria are focused on investment cost and interoperability with third-party software. The clinical relevance of the technology is discussed through the accuracy and integrity of the restoration. It can be asserted that dental production center milling machines offer a wider range of materials and types of restoration shapes than labside solutions, while labside solutions offer a wider range than chairside solutions. The accuracy and integrity of restorations may be improved as a function of the embedded technologies provided. However, the more complex the technical solutions available, the more skilled the user must be. Investment cost and interoperability with third-party software increase according to the quality of the embedded technologies implemented. Each private dental practice may decide which fabrication option to use depending on the scope of the practice. PMID:27274561

  15. The ESO VAX Computer's Largest Peripheral..-a Two-Ton Milling Machine

    NASA Astrophysics Data System (ADS)

    Balon, S.; Lund, G.; Chittim, D.

    1986-03-01

    The Garching workshop has now for some time been equipped with a "CNC" (programmable) precision milling machine, which has proven extremely useful not only for routine machining work, but also for the rather monotonous and extremely time-consuming task of preparing starplates for OPTOPUS observation runs (see also the Messenger No. 31 p. 13 [1983]). In the preparation of a single observation run, a total of some 1,500 precision-reamed holes must be machined, each requiring 9 different drilling operations and something like 24,000 lines of machine instructions.

  16. Computer Programmed Milling Machine Operations. High-Technology Training Module.

    ERIC Educational Resources Information Center

    Leonard, Dennis

    This learning module for a high school metals and manufacturing course is designed to introduce the concept of computer-assisted machining (CAM). Through it, students learn how to set up and put data into the controller to machine a part. They also become familiar with computer-aided manufacturing and learn the advantages of computer numerical…

  17. Thread cutting with 3-axis N/C milling machine

    NASA Technical Reports Server (NTRS)

    Salley, G. C.; Wood, C. H., Jr.

    1968-01-01

    TAPDIE, a generalized macro written for the APT numerical control system, cuts threads in stock too big for conventional machines or for which conventional methods are unsuitable. TAPDIE computes the machine tool path necessary and the information is passed on to a post-processor which produces a control tape.

  18. An Investigation of Machining Characteristics in Micro-scale Milling Process

    SciTech Connect

    Ku, Min-Su; Kang, Ik-Soo; Kim, Jeong-Suk

    2011-01-17

    In this paper, an analytical solution of micro-scale milling process is presented in order to suggest available machining conditions. The size effect should be considered to determine cutting characteristics in micro-scale cutting. The feed per tooth is the most dominant cutting parameter related to the size effect in micro-scale milling process. In order to determine the feed per tooth at which chips can be formed, the finite element method is used. The finite element method is employed by utilizing the Johnson-Cook (JC) model as a constitutive model of work material flow stress. Machining experiments are performed to validate the simulation results by using a micro-machining stage. The validation is conducted by observing cutting force signals from a cutting tool and the conditions of the machined surface of the workpiece.

  19. An Investigation of Machining Characteristics in Micro-scale Milling Process

    NASA Astrophysics Data System (ADS)

    Ku, Min-Su; Kang, Ik-Soo; Kim, Jeong-Suk

    2011-01-01

    In this paper, an analytical solution of micro-scale milling process is presented in order to suggest available machining conditions. The size effect should be considered to determine cutting characteristics in micro-scale cutting. The feed per tooth is the most dominant cutting parameter related to the size effect in micro-scale milling process. In order to determine the feed per tooth at which chips can be formed, the finite element method is used. The finite element method is employed by utilizing the Johnson-Cook (JC) model as a constitutive model of work material flow stress. Machining experiments are performed to validate the simulation results by using a micro-machining stage. The validation is conducted by observing cutting force signals from a cutting tool and the conditions of the machined surface of the workpiece.

  20. OPMILL - MICRO COMPUTER PROGRAMMING ENVIRONMENT FOR CNC MILLING MACHINES THREE AXIS EQUATION PLOTTING CAPABILITIES

    NASA Technical Reports Server (NTRS)

    Ray, R. B.

    1994-01-01

    OPMILL is a computer operating system for a Kearney and Trecker milling machine that provides a fast and easy way to program machine part manufacture with an IBM compatible PC. The program gives the machinist an "equation plotter" feature which plots any set of equations that define axis moves (up to three axes simultaneously) and converts those equations to a machine milling program that will move a cutter along a defined path. Other supported functions include: drill with peck, bolt circle, tap, mill arc, quarter circle, circle, circle 2 pass, frame, frame 2 pass, rotary frame, pocket, loop and repeat, and copy blocks. The system includes a tool manager that can handle up to 25 tools and automatically adjusts tool length for each tool. It will display all tool information and stop the milling machine at the appropriate time. Information for the program is entered via a series of menus and compiled to the Kearney and Trecker format. The program can then be loaded into the milling machine, the tool path graphically displayed, and tool change information or the program in Kearney and Trecker format viewed. The program has a complete file handling utility that allows the user to load the program into memory from the hard disk, save the program to the disk with comments, view directories, merge a program on the disk with one in memory, save a portion of a program in memory, and change directories. OPMILL was developed on an IBM PS/2 running DOS 3.3 with 1 MB of RAM. OPMILL was written for an IBM PC or compatible 8088 or 80286 machine connected via an RS-232 port to a Kearney and Trecker Data Mill 700/C Control milling machine. It requires a "D:" drive (fixed-disk or virtual), a browse or text display utility, and an EGA or better display. Users wishing to modify and recompile the source code will also need Turbo BASIC, Turbo C, and Crescent Software's QuickPak for Turbo BASIC. IBM PC and IBM PS/2 are registered trademarks of International Business Machines. Turbo

  1. Ultrasonic 3D imaging system for the automated application in milling machines

    NASA Astrophysics Data System (ADS)

    Schmitt, Robert; Hafner, Philip

    2007-04-01

    In order to meet the requirements of rising flexibility and an automated material inspection in a small batch production environment, an automatically changeable ultrasound sensor tool for milling machines has been developed. This system enables an automated ultrasonic inspection of varying parts to be carried out directly on a machining center and visualizes hidden geometries and material imperfections three-dimensionally. The sensor tool is based on commercialized ultrasonic squirter-probes, which are able to use the cooling lubricant for sound coupling. During the measurement recordings, the milling machine's axes move the sensor numerical-controlled across the workpiece. By this means, automated material inspection tasks can be performed very cost-effectively without setting up separate testing facilities. 4- or 5-axes kinematics capacitates the system to check even very complex-shaped parts.

  2. Finger milling-cutter CNC generating hypoid pinion tooth surfaces based on modified-roll method and machining simulation

    NASA Astrophysics Data System (ADS)

    Li, Genggeng; Deng, Xiaozhong; Wei, Bingyang; Lei, Baozhen

    2011-05-01

    The two coordinate systems of cradle-type hypoid generator and free-form CNC machine tool by application disc milling-cutter to generate hypoid pinion tooth surfaces based on the modified-roll method were set up, respectively, and transformation principle and method for machine-tool settings between the two coordinate systems was studied. It was presented that finger milling-cutter was mounted on imagined disc milling-cutter and its motion was controlled directly by CNC shafts to replace disc milling-cutter blades effective cutting motion. Finger milling-cutter generation accomplished by ordered circular interpolation was determined, and interpolation center, starting and ending were worked out. Finally, a hypoid pinion was virtually machined by using CNC machining simulation software VERICUT.

  3. Finger milling-cutter CNC generating hypoid pinion tooth surfaces based on modified-roll method and machining simulation

    NASA Astrophysics Data System (ADS)

    Li, Genggeng; Deng, Xiaozhong; Wei, Bingyang; Lei, Baozhen

    2010-12-01

    The two coordinate systems of cradle-type hypoid generator and free-form CNC machine tool by application disc milling-cutter to generate hypoid pinion tooth surfaces based on the modified-roll method were set up, respectively, and transformation principle and method for machine-tool settings between the two coordinate systems was studied. It was presented that finger milling-cutter was mounted on imagined disc milling-cutter and its motion was controlled directly by CNC shafts to replace disc milling-cutter blades effective cutting motion. Finger milling-cutter generation accomplished by ordered circular interpolation was determined, and interpolation center, starting and ending were worked out. Finally, a hypoid pinion was virtually machined by using CNC machining simulation software VERICUT.

  4. Thread milling on N/C and CNC milling machines. Final report

    SciTech Connect

    Ashbaugh, F.A.; Murry, K.R.

    1985-12-01

    A unique thread-cutting tool design has been developed which permits threading of internal or external features; right- or left-hand threads; and standard, metric, or special pitches within a given size range without changing tools. One of the major advantages of the technique is the ability to produce small threads on N/C and CNC milling manchines. This study presents results showing fabrication of quality threads as small as number 0-80 in selected materials.

  5. Ion-plasma gun for ion-milling machine

    DOEpatents

    Kaminsky, Manfred S.; Campana, Jr., Thomas J.

    1976-01-01

    An ion gun includes an elongated electrode with a hollow end portion closed by a perforated end plate. The end plate is positioned parallel to a perforated flat electrode of opposite electrical polarity. An insulated sleeve encompasses the elongated electrode and extends outwardly from the perforated end towards the flat electrode. The sleeve length is separated into two portions of different materials. The first is formed of a high-temperature material that extends over the hollow portion of the elongated electrode where the arc is initiated by a point source electrode. The second sleeve portion extending over the remainder of the elongated electrode is of a resilient material for enhanced seal-forming ability and retention of plasma gas. Perforations are arranged in the flat electrode in a mutually opposing triangular pattern to project a plasma beam having a generally flat current profile towards a target requiring precision milling.

  6. Integration of an autonomous optical sensor system in the machining area of milling centers

    NASA Astrophysics Data System (ADS)

    Preißler, Marc; Schellhorn, Mathias; Hoffmann, Rolf; Notni, Gunther

    2015-05-01

    The integration of quality control in manufacturing process contains this paper and discusses the possibilities for integrated quality control in CNC milling machines without clamping off a workpiece. For these concepts non-contact measurements with image processing sensors have significant benefits for data acquisition in rapidity and a high grade of flexibility. New effective measurement strategies can be developed in effect of the quality controlling in the machining area. These includes classical geometric measurement applications from optical 2D but also options for 3D measurement tasks like determining roughness or other typical image processing applications. This paper presents the challenges for the implementation of an optical sensor system in the machining area of milling centers. Primarily a suitable location in the machining area must be found and an associated strategy has to be developed. The integrated optical image sensor system should be protect against impurity and does not derogate in his functionality. For the full integration as a quality control loop, the results must feed into the machine control. Thus a further interface between measurement program and a machine control is necessary. Another major field of research exists in the optical components. Especially the illumination, image sensor and lens are selected and adaptable for the measurement tasks after the considerations of the above-mentioned basic requirements. The presented research provides a suitable solution to make the CNC manufacture more efficient. Quality controls of the work piece can be executed within the CNC process and potential post processing can be performed simultaneously.

  7. Consequences of heavy machining vis à vis the machine structure - typical applications

    NASA Astrophysics Data System (ADS)

    Leuch, M.

    2011-12-01

    StarragHeckert has built 5 axis machines since the middle of the 80s for heavy duty milling. The STC-Centres are predominantly utilised in the aerospace industry, especially for milling structural workpieces, casings or Impellers made out of titanium and steel. StarragHeckert has a history of building machines for high performance milling. The machining of these components includes high forces thus spreading the wheat from the chaff. Although FEM calculations and multi-body simulations are carried out in the early stages of development, this paper will illustrate how the real process stability with modal analysis and cutting trials is determined. The experiment observes chatter stability to identify if the machine devices are adequate for the application or if the design has to be improved. Machining parameters of industrial applications are demonstrating the process stability for five axis heavy duties milling of StarragHeckert machine.

  8. The Tool Life of Ball Nose end Mill Depending on the Different Types of Ramping

    NASA Astrophysics Data System (ADS)

    Vopát, Tomáš; Peterka, Jozef; Kováč, Martin

    2014-12-01

    The article deals with the cutting tool wear measurement process and tool life of ball nose end mill depending on upward ramping and downward ramping. The aim was to determine and compare the wear (tool life) of ball nose end mill for different types of copy milling operations, as well as to specify particular steps of the measurement process. In addition, we examined and observed cutter contact areas of ball nose end mill with machined material. For tool life test, DMG DMU 85 monoBLOCK 5-axis CNC milling machine was used. In the experiment, cutting speed, feed rate, axial depth of cut and radial depth of cut were not changed. The cutting tool wear was measured on Zoller Genius 3s universal measuring machine. The results show different tool life of ball nose end mills depending on the copy milling strategy.

  9. Rotary ultrasonic elliptical machining for side milling of CFRP: tool performance and surface integrity.

    PubMed

    Geng, Daxi; Zhang, Deyuan; Xu, Yonggang; He, Fengtao; Liu, Dapeng; Duan, Zuoheng

    2015-05-01

    The rotary ultrasonic elliptical machining (RUEM) has been recognized as a new effective process to machining circular holes on CFRP materials. In CFRP face machining, the application of grinding tools is restricted for the tool clogging and the machined surface integrity. In this paper, we proposed a novel approach to extend the RUEM process to side milling of CFRP for the first time, which kept the effect of elliptical vibration in RUEM. The experiment apparatus was developed, and the preliminary experiments were designed and conducted, with comparison to conventional grinding (CG). The experimental results showed that when the elliptical vibration was applied in RUEM, a superior cutting process can be obtained compared with that in CG, including providing reduced cutting forces (2-43% decrement), an extended tool life (1.98 times), and improved surface integrity due to the intermittent material removal mechanism and the excellent chip removal conditions achieved in RUEM. It was concluded that the RUEM process is suitable to mill flat surface on CFRP composites. PMID:25708349

  10. Improvement of the Laser Direct Metal Deposition Process in 5-axis Configuration

    NASA Astrophysics Data System (ADS)

    Boisselier, Didier; Sankaré, Simon; Engel, Thierry

    The implementation of the continuous 5-axis configuration can extend the limits of the Laser Direct Metal Deposition (LDMD) processes, especially when the complexity of the parts to be built is growing. In order to follow the profile of a part, we use the orientation of its growth axis. Although 5-axis machining is well known nowadays, LDMD processes require a specific optimization that depends on many parameters. Unlike conventional machining, it has to be noted that the speed variation tool tip affects the stability of deposition. Thus, we have to smooth trajectories in order to provide fluid movements and also to ensure the stability of deposition. This article describes the method and results in the optimization of trajectories to build metallic parts with freeform. Optical sensors have been implemented in the focusing unit in order to follow the variations of the laser-powder-substrate interaction and also to detect the process instabilities. Thanks to the right use of a new and large 5 axis machine and specific setting trajectories, manufacturing parts in 5-axis, with no concession on the construction rate has been possible.

  11. The hardness effect of friction stir welding by MILKO 37 milling machine

    NASA Astrophysics Data System (ADS)

    Jasri, M. A. H. M.; Afendi, M.; Ismail, A.; Ishak, M.

    2015-05-01

    This study investigates the mechanical properties of aluminium A5083 in terms of hardness after it has been welded by friction stir welding (FSW) process. In this study, MILKO 37 milling machine was modified to run FSW process on 4 mm aluminium A5083 plate butt joint. In the experiments, variables of travel speed and tool rotational speed based on capability of machine were used. From previous researches, the tool geometry design is one of the major parameters for FSW process. Therefore, tool geometry design was initially determined based on trial and error. The tool geometry chosen was solid cylinder as the effect toward the FSW process was minimal. The design shows that the pin length should be 80-95 % of plate thickness and the pin probe diameter shape is cylinder flat base. The tool's material chosen was a high carbon steel grade A709 with hardening process using standard ASTM A709 GR 50/type 1.

  12. Effect of rare earth oxide on the properties of laser cladding layer and machining vibration suppressing in side milling

    NASA Astrophysics Data System (ADS)

    Zhao, Yanhua; Sun, Jie; Li, Jianfeng

    2014-12-01

    Laser cladding, which can increase the hardness and wear resistance of the used components, is widely used in remanufacture and sustainable manufacturing field. Generally, laser cladding layer should to be machined to meet the function as well as the assembly requirements. Milling is an effective mean for precision machining. However, there exist great differences of physical and mechanical performances between laser cladding layer and substrate material, including microstructure, hardness, wear resistance, etc. This produces some new milling problems for laser cladding layer, such as machining vibration which may lead to low productivity and worse surface integrity. Thus, it is necessary to develop a novel laser cladding powder which can improve the surface hardness and wear resistance, while reducing the machining vibration in milling. Laser cladding layer was prepared by FeCr alloy and La2O3 mixed powder. The effect of La2O3 on the coating properties was investigated. Signal analysis methods of the time and frequency domain were used to evaluate the effect of the La2O3 on machining vibration in the side milling laser cladding layer. The key findings of this study are: (a) with the La2O3 content increasing, the grain size decreases dramatically and the microstructure of laser cladding layer are refine; (b) the hardness and wear resistance of the coatings with La2O3 are improved significantly; and (c) the machining vibrations of laser cladding layer with La2O3 are obviously reduced and the chatter is effectively avoided occurring.

  13. Development of Electric Rust Prevention Machining Method in End Mill Cutting

    NASA Astrophysics Data System (ADS)

    Nishikawa, Naohiro; Tsukamoto, Shinya; Ohashi, Kazuhito; Miyake, Ryusuke; Iyama, Toshirou; Mizuno, Masahiro

    In a machining plant, cutting fluids, such as water immiscible or miscible types are in danger of harming an operator's health. Moreover, infinite cost and heavy environmental loading have arisen as issues for waste fluid disposal treatment. The electric rust prevention machining method has prevented the fatal rust of work pieces by supplying a slight electric current while using only harmless water and non-using rust preventive agent. The application of this method to the end mill cutting is being experimentally investigated. A stable electric current supply is realized by using a constant current control and an appropriate electrode combination. In addition, this method achieved rust prevention of work pieces for 3 hours. Moreover, an effective rust prevention time and current area of 1 hour is clarified and rust prevention power is indicated as a low 0.0122W. Afterwards, it was evaluated that hydrogen embrittlement of work piece was safe in practical use. Subsequently, cutting performance using this method as machining on a work piece dipped in water is compared with conventional cutting methods. When performing light cutting, this method is inferior to a water immiscible cutting fluid, however surface roughness is improved more than with a water miscible cutting fluid. Therefore, this method is considered to have potential as a the new environmental harmonic machining method.

  14. Electrical measurement system in milling balance machine based on embedded optimization

    NASA Astrophysics Data System (ADS)

    Wang, Yijun; Mei, Yushan

    2015-12-01

    Electrical measurement system in milling balance machine currently consists of micro-controller and peripheral devices. The structure has the problems which include low integration, single signal processing algorithms and great measurement error. Therefore, electrical measurement system in milling balance machine based on embedded optimization is presented in the paper. Firstly, the device control electrical measuring system by ARM subsystem of OMAP dual-core architecture and DSP subsystem realizes digital signal processing and unbalance computing. Also, the low-pass filtering circuit is designed for solving frequency interference. Secondly, the system implement digital band-pass tracking filter based on harmonic wavelet packet. Thirdly, the system extracts any period of weak signal characteristics using the unlimited segmentation features harmonic for wavelet packet signal in the frequency domain. Simulation results show that the system effectively inhibits nearly frequency signal interference, improves signal to noise ratio, and reduces the initial imbalance signal characteristics. And test results improve that precision indexes and technical specifications could meet the design goals.

  15. Effect of High-speed Milling tool path strategies on the surface roughness of Stavax ESR mold insert machining

    NASA Astrophysics Data System (ADS)

    Mebrahitom, A.; Rizuan, D.; Azmir, M.; Nassif, M.

    2016-02-01

    High speed milling is one of the recent technologies used to produce mould inserts due to the need for high surface finish. It is a faster machining process where it uses a small side step and a small down step combined with very high spindle speed and feed rate. In order to effectively use the HSM capabilities, optimizing the tool path strategies and machining parameters is an important issue. In this paper, six different tool path strategies have been investigated on the surface finish and machining time of a rectangular cavities of ESR Stavax material. CAD/CAM application of CATIA V5 machining module for pocket milling of the cavities was used for process planning.

  16. Application of expert systems for determination of machining parameters in milling operations

    NASA Astrophysics Data System (ADS)

    Tolouei-Rad, M.; Bidhendi, Essie

    1995-08-01

    An expert system has been developed which is capable of selecting appropriate cutting tools and determining required machining parameters for milling operations. One feature of this system which distinguishes it from conventional applications of expert systems is that it uses information stored in database files. This causes the existence of a limited umber of expertise rules stored in the knowledge base; bringing up the advantage of shorter running time for the system. Another advantage of this system is its ability to retrieve required information from computer-aided design (CAD) systems through an input file, run the program, and restore the resulting information in an output file without any user interaction. These advantages make it an ideal system to be used in computer-aided design and manufacturing (CAD/CAM) systems.

  17. Composition of the bacterial biota in slime developed in two machines at a Canadian paper mill.

    PubMed

    Disnard, Julie; Beaulieu, Carole; Villemur, Richard

    2011-02-01

    During the process of papermaking by pulp and paper plants, a thick and viscous deposits, termed slime, is quickly formed around the paper machines, which can affect the papermaking process. In this study, we explored the composition of the bacterial biota in slime that developed on shower pipes from 2 machines at a Canadian paper mill. Firstly, the composition was assessed for 12 months by DNA profiling with polymerase chain reaction coupled with denaturing gradient gel electrophoresis. Except for short periods (2-3 months), clustered analyses showed that the bacterial composition of the slime varied substantially over the year, with less than 50% similarity between the denaturing gradient gel electrophoresis profiles. Secondly, the screening of 16S rRNA gene libraries derived from 2 slime samples showed that the most abundant bacteria were related to 6 lineages, including Chloroflexi, candidate division OP10, Clostridiales, Bacillales, Burkholderiales, and the genus Deinococcus. Finally, the proportion of 8 bacterial lineages, such as Deinococcus sp., Meiothermus sp., and Chloroflexi, was determined by the Catalyzed Reporter Deposition-Fluorescence In Situ Hybridization in 2 slime samples. The results showed a high proportion of Chloroflexi, Tepidimonas spp., and Schlegelella spp. in the slime samples. PMID:21326351

  18. Improving Energy Efficiency in CNC Machining

    NASA Astrophysics Data System (ADS)

    Pavanaskar, Sushrut S.

    We present our work on analyzing and improving the energy efficiency of multi-axis CNC milling process. Due to the differences in energy consumption behavior, we treat 3- and 5-axis CNC machines separately in our work. For 3-axis CNC machines, we first propose an energy model that estimates the energy requirement for machining a component on a specified 3-axis CNC milling machine. Our model makes machine-specific predictions of energy requirements while also considering the geometric aspects of the machining toolpath. Our model - and the associated software tool - facilitate direct comparison of various alternative toolpath strategies based on their energy-consumption performance. Further, we identify key factors in toolpath planning that affect energy consumption in CNC machining. We then use this knowledge to propose and demonstrate a novel toolpath planning strategy that may be used to generate new toolpaths that are inherently energy-efficient, inspired by research on digital micrography -- a form of computational art. For 5-axis CNC machines, the process planning problem consists of several sub-problems that researchers have traditionally solved separately to obtain an approximate solution. After illustrating the need to solve all sub-problems simultaneously for a truly optimal solution, we propose a unified formulation based on configuration space theory. We apply our formulation to solve a problem variant that retains key characteristics of the full problem but has lower dimensionality, allowing visualization in 2D. Given the complexity of the full 5-axis toolpath planning problem, our unified formulation represents an important step towards obtaining a truly optimal solution. With this work on the two types of CNC machines, we demonstrate that without changing the current infrastructure or business practices, machine-specific, geometry-based, customized toolpath planning can save energy in CNC machining.

  19. Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools

    NASA Astrophysics Data System (ADS)

    Razlan Yusoff, Ahmad; Arsyad, Fitriyanti

    2016-02-01

    In this project, the effects of different cutting parameters on surface roughness and power consumption when machining FCD450 cast iron were studied using coated and uncoated irregular milling tool geometry of variable helix and pitch. Their responses on roughness and power consumption were evaluated based on the spindle speed, feed rate, and depth of cut, machining length and machining time. Results showed that except spindle speed and machining length, other parameters such as feed rate, axial and radial depth of cut and also machining time proportionate with surface roughness. The power consumption proportionately increase for all cutting parameters except feedrate. It is showed that the average decrement 27.92 percent for surface roughness and average decrement 9.32 percent for power consumption by using coated compared to uncoated tool. Optimum cutting parameters for both minimum surface roughness and power consumption can be determined. The coated tools performed better than uncoated milling tools for responses of surface roughness and power consumption to increase machining productivity and profit.

  20. Business Case Analysis for Replacing the Mazak 30Y Mill-Turn Machine in SM-39. Summary

    SciTech Connect

    Booth, Steven Richard; Dinehart, Timothy Grant; Benson, Faith Ann

    2015-03-19

    Business case studies are being looked at to support procurement of new machines and capital equipment in the SM-39 and TA-03-0102 machine shops. The first effort conducted economic analysis of replacing the Mazak 30Y Mill-Turn Machine located in SM-39. To determine the value of switching machinery, a baseline scenario was compared with a future scenario where new machinery was purchased and installed. The conditions under the two scenarios were defined via interviews with subject matter experts in terms of one-time and periodic costs. The results of the analysis were compiled in a life-cycle cost/benefit table. The costs of procuring, installing, and maintaining a new machine were balanced against the costs avoided by replacing older machinery. Productivity savings were included as a measure to show the costs avoided by being able to produce parts at a quicker and more efficient pace.

  1. User's manual for tooth contact analysis of face-milled spiral bevel gears with given machine-tool settings

    NASA Technical Reports Server (NTRS)

    Litvin, Faydor L.; Zhang, YI; Chen, Jui-Sheng

    1991-01-01

    Research was performed to develop a computer program that will: (1) simulate the meshing and bearing contact for face milled spiral beval gears with given machine tool settings; and (2) to obtain the output, some of the data is required for hydrodynamic analysis. It is assumed that the machine tool settings and the blank data will be taken from the Gleason summaries. The theoretical aspects of the program are based on 'Local Synthesis and Tooth Contact Analysis of Face Mill Milled Spiral Bevel Gears'. The difference between the computer programs developed herein and the other one is as follows: (1) the mean contact point of tooth surfaces for gears with given machine tool settings must be determined iteratively, while parameters (H and V) are changed (H represents displacement along the pinion axis, V represents the gear displacement that is perpendicular to the plane drawn through the axes of the pinion and the gear of their initial positions), this means that when V differs from zero, the axis of the pionion and the gear are crossed but not intersected; (2) in addition to the regular output data (transmission errors and bearing contact), the new computer program provides information about the contacting force for each contact point and the sliding and the so-called rolling velocity. The following topics are covered: (1) instructions for the users as to how to insert the input data; (2) explanations regarding the output data; (3) numerical example; and (4) listing of the program.

  2. The Milling assistant, case-based Reasoning, and machining strategy: A report on the development of automated numerical control programming systems at New Mexico State University

    NASA Astrophysics Data System (ADS)

    Burd, William; Culler, David; Eskridge, Tom; Cox, Leon; Slater, Ted

    1993-08-01

    The Milling Assistant (MA) programming system demonstrates the automated development of tool paths for Numerical Control (NC) machine tools. By integrating a Case-Based Reasoning decision processor with a commercial CAD/CAM software, intelligent tool path files for milled and point-to-point features can be created. The operational system is capable of reducing the time required to program a variety of parts and improving product quality by collecting and utilizing 'best of practice' machining strategies.

  3. The Milling Assistant, Case-Based Reasoning, and machining strategy: A report on the development of automated numerical control programming systems at New Mexico State University

    SciTech Connect

    Burd, W.; Culler, D.; Eskridge, T.; Cox, L.; Slater, T.

    1993-08-01

    The Milling Assistant (MA) programming system demonstrates the automated development of tool paths for Numerical Control (NC) machine tools. By integrating a Case-Based Reasoning decision processor with a commercial CAD/CAM software, intelligent tool path files for milled and point-to-point features can be created. The operational system is capable of reducing the time required to program a variety of parts and improving product quality by collecting and utilizing ``best of practice`` machining strategies.

  4. Laser milling: a practical industrial solution for machining a wide variety of materials

    NASA Astrophysics Data System (ADS)

    Henry, Matthew; Harrison, Paul M.; Henderson, Ian; Brownell, Michael F.

    2004-10-01

    Laser milling of diverse materials has been demonstrated with short pulse lasers ranging from microsecond to femtosecond pulse durations, and with wavelengths from the far infrared to vacuum ultra-violet. In all cases a balance between quality, throughput and cost of ownership must be struck in order to determine commercial relevance. Latest generation Q-switched Diode Pumped Solid State Lasers offer the potential to enable the industrial uptake of laser milling for a wide variety of materials including aerospace alloys, thermal barrier coatings, tool steels, diamond and diamond substitutes. This paper will investigate these practical applications of laser milling with reference to comparative laser and non-laser processes.

  5. Effect of milling machine roughness and wing dihedral on the supersonic aerodynamic characteristics of a highly swept wing

    NASA Technical Reports Server (NTRS)

    Darden, Christine M.

    1989-01-01

    An experimental investigation was conducted to assess the effect of surface finish on the longitudinal and lateral aerodynamic characteristics of a highly-swept wing at supersonic speeds. A study of the effects of wing dihedral was also made. Included in the tests were four wing models: three models having 22.5 degrees of outboard dihedral, identical except for surface finish, and a zero-dihedral, smooth model of the same planform for reference. Of the three dihedral models, two were taken directly from the milling machine without smoothing: one having a maximum scallop height of 0.002 inches and the other a maximum scallop height of 0.005 inches. The third dihedral model was handfinished to a smooth surface. Tests were conducted in Test Section 1 of the Unitary Plan Wind Tunnel at NASA-Langley over a range of Mach numbers from 1.8 to 2.8, a range of angle of attack from -5 to 8 degrees, and at a Reynolds numbers per foot of 2 x 10(6). Selected data were also taken at a Reynolds number per foot of 6 x 10(6). Drag coefficient increases, with corresponding lift-drag ratio decreases were the primary aerodynamic effects attributed to increased surface roughness due to milling machine grooves. These drag and lift-drag ratio increments due to roughness increased as Reynolds number increased.

  6. A Study on Micro-Machining Technology for the Machining of NiTi: Five-Axis Micro-Milling and Micro Deep-Hole Drilling

    NASA Astrophysics Data System (ADS)

    Biermann, D.; Kahleyss, F.; Krebs, E.; Upmeier, T.

    2011-07-01

    Micro-sized applications are gaining more and more relevance for NiTi-based shape memory alloys (SMA). Different types of micro-machining offer unique possibilities for the manufacturing of NiTi components. The advantage of machining is the low thermal influence on the workpiece. This is important, because the phase transformation temperatures of NiTi SMAs can be changed and the components may need extensive post manufacturing. The article offers a simulation-based approach to optimize five-axis micro-milling processes with respect to the special material properties of NiTi SMA. Especially, the influence of the various tool inclination angles is considered for introducing an intelligent tool inclination optimization algorithm. Furthermore, aspects of micro deep-hole drilling of SMAs are discussed. Tools with diameters as small as 0.5 mm are used. The possible length-to-diameter ratio reaches up to 50. This process offers new possibilities in the manufacturing of microstents. The study concentrates on the influence of the cutting speed, the feed and the tool design on the tool wear and the quality of the drilled holes.

  7. From MEMS to macro-world: a micro-milling machined wideband vibration piezoelectric energy harvester

    NASA Astrophysics Data System (ADS)

    Iannacci, J.; Sordo, G.

    2015-05-01

    In this work, we discuss a novel mechanical resonator design for the realization of vibration Energy Harvester (EH) capable to deliver power levels in the mW range. The device overcomes the typical constraint of frequency narrowband operability of standard cantilevered EHs, by exploiting a circular-shaped resonator with an increased number of mechanical Degrees Of Freedom (DOFs), leading to several resonant modes in the range of vibrations of interest (i.e. multi-modal wideband EH). The device, named Four-Leaf Clover (FLC), is simulated in Ansys Worbench™, showing a significant number of resonant modes up to vibrations of around 2 kHz (modal eigenfrequencies analysis), and exhibiting levels of converted power up to a few mW at resonance (harmonic coupled-field analysis). The sole FLC mechanical structure is realized by micro-milling an Aluminum foil, while a cantilevered test structure also including PolyVinyliDene Fluoride (PVDF) film sheet is assembled in order to collect first experimental feedback on generated power levels. The first lab based tests show peak-to-peak voltages of several Volts when the cantilever is stimulated with a mechanical pulse. Further developments of this work will comprise the assembly of an FLC demonstrator with PVDF pads, and its experimental testing in order to validate the simulated results.

  8. A novel path generation method of onsite 5-axis surface inspection using the dual-cubic NURBS representation

    NASA Astrophysics Data System (ADS)

    Li, Wen-long; Wang, Gang; Zhang, Gang; Pang, Chang-tao; Yin, Zhou-pin

    2016-09-01

    Onsite surface inspection with a touch probe or a laser scanner is a promising technique for efficiently evaluating surface profile error. The existing work of 5-axis inspection path generation bears a serious drawback, however, as there is a drastic orientation change of the inspection axis. Such a sudden change may exceed the stringent physical limit on the speed and acceleration of the rotary motions of the machine tool. In this paper, we propose a novel path generation method for onsite 5-axis surface inspection. The accessibility cones are defined and used to generate alternative interference-free inspection directions. Then, the control points are optimally calculated to obtain the dual-cubic non-Uniform rational B-splines (NURBS) curves, which respectively determine the path points and the axis vectors in an inspection path. The generated inspection path is smooth and non-interference, which deals with the ‘mutation and shake’ problems and guarantees a stable speed and acceleration of machine tool rotary motions. Its feasibility and validity is verified by the onsite inspection experiments of impeller blade.

  9. Development of a scanning touch probe with 5-axis measuring functions

    NASA Astrophysics Data System (ADS)

    Chu, Chih-Liang; Lai, Kuan-Wen; Chen, Hung-Chi

    2015-02-01

    The purpose of this study is to develop a five-axis scanning touch probe with high precision and low contact force. The development of scanning touch probe is consisted of three parts: mechanism design, optical path design, and rotation structure design. The mechanism design contains three parts, Z-axis system, XY-axis system, and probe mechanism. The Z-axis system applies the characteristic of the thin sheet spring to move vertically. In the design of XY-axis system, a micro-beam is employed, through which length, width, and thickness of the micro-beam and corresponding dimensions of the leaf spring are designed according to the selected contact force. The freedom degree is limited to three. And the center of the mechanism is equipped with a stylus to inhibit displacement of the Z-axis. The contact between the probe and the work piece only leads to change in the angles of X- and Y-axes, achieving the feature of 2-degree freedom. To enable rapid change for the probes, this study designs a probe mechanism, reliability of which is analyzed and validated with ANSYS software, so that the design of 3-degree freedom mechanism is completed. The sensor has a laser diode to coordinate with Position Sensor Detector (PSD) which works with the optical path designed to measure placement of Z-axis and angle placement of XY-axis. The rotation structure refers to the principle of 5-axis machining design, and the two rotary axes (A- and C-axis) to join the self-developed scanning probe. This design can achieve independent measurements and eliminate the dynamic measurement error that three-axis scanning systems typically have. By validation through an experiment, the three-dimensional scanning touch probe developed by this study has a measuring range of +/-1mm×+/-1mm×1mm, and unidirectional repeatability of 0.6μm.

  10. Appleton Papers Plant-Wide Energy Assessment Saves Energy and Reduces Waste (Paper machine at Appleton's West Carrollton paper mill)

    SciTech Connect

    2002-03-01

    Plant-wide energy survey at the Appleton Papers, Inc. West Carrollton paper mill resulted in 21 recommendations for projects to reduce energy consumption and waste production and improve process efficiency.

  11. Machinability of IPS Empress 2 framework ceramic.

    PubMed

    Schmidt, C; Weigl, P

    2000-01-01

    Using ceramic materials for an automatic production of ceramic dentures by CAD/CAM is a challenge, because many technological, medical, and optical demands must be considered. The IPS Empress 2 framework ceramic meets most of them. This study shows the possibilities for machining this ceramic with economical parameters. The long life-time requirement for ceramic dentures requires a ductile machined surface to avoid the well-known subsurface damages of brittle materials caused by machining. Slow and rapid damage propagation begins at break outs and cracks, and limits life-time significantly. Therefore, ductile machined surfaces are an important demand for machine dental ceramics. The machining tests were performed with various parameters such as tool grain size and feed speed. Denture ceramics were machined by jig grinding on a 5-axis CNC milling machine (Maho HGF 500) with a high-speed spindle up to 120,000 rpm. The results of the wear test indicate low tool wear. With one tool, you can machine eight occlusal surfaces including roughing and finishing. One occlusal surface takes about 60 min machining time. Recommended parameters for roughing are middle diamond grain size (D107), cutting speed v(c) = 4.7 m/s, feed speed v(ft) = 1000 mm/min, depth of cut a(e) = 0.06 mm, width of contact a(p) = 0.8 mm, and for finishing ultra fine diamond grain size (D46), cutting speed v(c) = 4.7 m/s, feed speed v(ft) = 100 mm/min, depth of cut a(e) = 0.02 mm, width of contact a(p) = 0.8 mm. The results of the machining tests give a reference for using IPS Empress(R) 2 framework ceramic in CAD/CAM systems. PMID:10898875

  12. INTERIOR OF SECOND FLOOR BRIDGE BETWEEN PLANING MILL AND CAR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR OF SECOND FLOOR BRIDGE BETWEEN PLANING MILL AND CAR MACHINE SHOP, LOOKING SOUTH TOWARD PLANING MILL. - Southern Pacific, Sacramento Shops, Planing Mill, 111 I Street, Sacramento, Sacramento County, CA

  13. 5-Axis Force Calibration Test Results for the JAXA 60cm MSBS

    NASA Astrophysics Data System (ADS)

    Sawada, Hideo; Kunimasu, Tetsuya; Suda, Shinichi; Mizoguti, Yasushi; Okada, Takumi

    In 5-axis balance calibration test except rolling moment of 60cmMSBS, the relation between coil currents and magnetic force was able to be obtained by varying current in each coil and measuring the force with an industry manufactured balance with very small influence of magnetic field. Consequently, there is a relation between an appropriate coil current combination and the force which can be decided uniquely, and it concludes that 60cmMSBS works as a 5-axis balance. The errors of drag, side force, lift, pitching and yawing moments are below 1.6, 1.4, 4.1, 0.8, and 0.9% in the tested range, respectively. These figures are the error evaluation limits by accuracy of the balance, and a possibility of being still higher accuracy remains. All the errors shown are due to a loop-like hysteresis. If the balance calibration range narrows, it is effective in suppressing nonlinearity and a loop-like hysteresis, and making the balance error smaller.

  14. Evaluation of End Mill Coatings

    SciTech Connect

    L. J. Lazarus; R. L. Hester,

    2005-08-01

    Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.

  15. An Erk/Cdk5 axis controls the diabetogenic actions of PPARγ

    PubMed Central

    Banks, Alexander S.; McAllister, Fiona E.; Camporez, João Paulo G.; Zushin, Peter-James H.; Jurczak, Michael J.; Laznik-Bogoslavski, Dina; Shulman, Gerald I.; Gygi, Steven P.; Spiegelman, Bruce M.

    2014-01-01

    Obesity-linked insulin resistance is a major precursor to the development of type 2 diabetes. Previous work has shown that phosphorylation of PPARγ at serine 273 by Cdk5 stimulates diabetogenic gene expression in adipose tissues1. Inhibition of this modification is a key therapeutic mechanism for anti-diabetic PPARγ ligand drugs, such as the thiazolidinediones and PPARγ partial/non-agonists2. To better understand the importance of this obesity-linked PPARγ phosphorylation, we created mice that ablated Cdk5 specifically in adipose tissues. Surprisingly, these mice have both a paradoxical increase in PPARγ phosphorylation at S273 and worsened insulin resistance. Unbiased proteomic studies show that ERK kinases are activated in these KO animals. We show here that ERK directly phosphorylates S273 of PPARγ in a robust manner and that Cdk5 suppresses ERKs through direct action on a novel site in MEK, the ERK kinase. Importantly, pharmacological MEK and ERK inhibition markedly improves insulin resistance in both obese wild type and ob/ob mice, and also completely reverses the deleterious effects of the Cdk5 ablation. These data show that an ERK/Cdk5 axis controls PPARγ function and suggest that MEK/ERK inhibitors may hold promise for the treatment of type 2 diabetes. PMID:25409143

  16. An ERK/Cdk5 axis controls the diabetogenic actions of PPARγ.

    PubMed

    Banks, Alexander S; McAllister, Fiona E; Camporez, João Paulo G; Zushin, Peter-James H; Jurczak, Michael J; Laznik-Bogoslavski, Dina; Shulman, Gerald I; Gygi, Steven P; Spiegelman, Bruce M

    2015-01-15

    Obesity-linked insulin resistance is a major precursor to the development of type 2 diabetes. Previous work has shown that phosphorylation of PPARγ (peroxisome proliferator-activated receptor γ) at serine 273 by cyclin-dependent kinase 5 (Cdk5) stimulates diabetogenic gene expression in adipose tissues. Inhibition of this modification is a key therapeutic mechanism for anti-diabetic drugs that bind PPARγ, such as the thiazolidinediones and PPARγ partial agonists or non-agonists. For a better understanding of the importance of this obesity-linked PPARγ phosphorylation, we created mice that ablated Cdk5 specifically in adipose tissues. These mice have both a paradoxical increase in PPARγ phosphorylation at serine 273 and worsened insulin resistance. Unbiased proteomic studies show that extracellular signal-regulated kinase (ERK) kinases are activated in these knockout animals. Here we show that ERK directly phosphorylates serine 273 of PPARγ in a robust manner and that Cdk5 suppresses ERKs through direct action on a novel site in MAP kinase/ERK kinase (MEK). Importantly, pharmacological inhibition of MEK and ERK markedly improves insulin resistance in both obese wild-type and ob/ob mice, and also completely reverses the deleterious effects of the Cdk5 ablation. These data show that an ERK/Cdk5 axis controls PPARγ function and suggest that MEK/ERK inhibitors may hold promise for the treatment of type 2 diabetes. PMID:25409143

  17. Apprentice Machine Theory Outline.

    ERIC Educational Resources Information Center

    Connecticut State Dept. of Education, Hartford. Div. of Vocational-Technical Schools.

    This volume contains outlines for 16 courses in machine theory that are designed for machine tool apprentices. Addressed in the individual course outlines are the following topics: basic concepts; lathes; milling machines; drills, saws, and shapers; heat treatment and metallurgy; grinders; quality control; hydraulics and pneumatics;…

  18. Automatic tool path generation for finish machining

    SciTech Connect

    Kwok, Kwan S.; Loucks, C.S.; Driessen, B.J.

    1997-03-01

    A system for automatic tool path generation was developed at Sandia National Laboratories for finish machining operations. The system consists of a commercially available 5-axis milling machine controlled by Sandia developed software. This system was used to remove overspray on cast turbine blades. A laser-based, structured-light sensor, mounted on a tool holder, is used to collect 3D data points around the surface of the turbine blade. Using the digitized model of the blade, a tool path is generated which will drive a 0.375 inch diameter CBN grinding pin around the tip of the blade. A fuzzified digital filter was developed to properly eliminate false sensor readings caused by burrs, holes and overspray. The digital filter was found to successfully generate the correct tool path for a blade with intentionally scanned holes and defects. The fuzzified filter improved the computation efficiency by a factor of 25. For application to general parts, an adaptive scanning algorithm was developed and presented with simulation results. A right pyramid and an ellipsoid were scanned successfully with the adaptive algorithm.

  19. PLANING MILL, FIRST FLOOR INTERIOR, LOOKING SOUTH. THE LARGE DEVICE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    PLANING MILL, FIRST FLOOR INTERIOR, LOOKING SOUTH. THE LARGE DEVICE IS A WHEEL BORING MACHINE USED DURING THE TIME THIS AREA WAS A WHEEL SHOP. - Southern Pacific, Sacramento Shops, Planing Mill, 111 I Street, Sacramento, Sacramento County, CA

  20. Pitt Mill Demonstration

    SciTech Connect

    Oder, R.R.; Borzone, L.A.

    1990-05-01

    Results of a technical and economic evaluation of application of the Pitt Mill to fine coal grinding are presented. The Pitt Mill is a vertically oriented, batch operated, intermediate energy density (0. 025 kW/lb media), stirred ball mill. The mill grinds coal from coarse sizes (typically 3/16 inch or 4 mesh topsize) to the 10 micron to 20 micron mean particle diameter size range in a single step using a shallow grinding bed containing inexpensive, readily available, course grinding media. Size reduction is efficient because of rapid product circulation through the grinding bed caused by action of a novel circulation screw mounted on the agitator shaft. When a dispersant is employed, the grinding can be carried out to 50% to 60% solids concentration. Use of coarse grinding media offers the possibility of enhanced mineral liberation because size reduction is achieved more by impact shattering than by attrition. The batch method offers the possibility of very close control over product particle size distribution without overproduction of fines. A two- phase program was carried out. In the first phase, Grinding Studies, tests were run to determine a suitable configuration of the Pitt Mill. Machine design parameters which were studied included screw configuration, media type, agitator RPM, time, media size, and slurry chamber aspect ratio. During the last part of this phase of the program, tests were carried out to compare the results of grinding Pocahontas seam, Pittsburgh {number sign}8, and East Kentucky Mingo County coals by the Pitt Mill and by a two-stage grinding process employing a Netzsch John mill to feed a high energy density (0.05 kW/Lb media) disc mill. 22 refs., 25 tabs.

  1. Machining in Microgravity

    NASA Astrophysics Data System (ADS)

    Vincent, Graylan

    2003-01-01

    A CNC mill was flown aboard NASA's KC-135 ``Weightless Wonder'' microgravity research aircraft to investigate the effect of gravity on the machining process and to demonstrate the feasibility and functionality of a CNC mill in a weightless environment, such as aboard the International Space Station. The experiment hypothesis was that the surface roughness of milling cuts made in microgravity would be of higher quality than cuts made in a gravitational environment due to increased chip removal. The technical problems associated with microgravity machining (such as the chip removal and collection process), and the engineering solutions to these problems were also evaluated in this experiment.

  2. 1. EAGLE MILL EXTERIOR FROM NORTHWEST, c. 1907. SHOWS INITIAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. EAGLE MILL EXTERIOR FROM NORTHWEST, c. 1907. SHOWS INITIAL MILL CONFIGURATION WITH FULLY EXPOSED CRUDE ORE BIN CONCRETE RETAINING WALL, SINGLE (SOUTH) CRUDE ORE BIN, AND EXPOSED CRUSHER HOUSE. NOTE THE LACK OF MACHINE SHOP OR SNOW SHEDS. CREDIT JW. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  3. Low-cost boring mill

    NASA Technical Reports Server (NTRS)

    Hibdon, R. A.

    1979-01-01

    Portable unit and special fixture serve as boring mill. Machine, fabricated primarily from scrap metal, was designed and set up in about 12 working days. It has reduced setup and boring time by 66 percent as compared with existing boring miles, thereby making latter available for other jobs. Unit can be operated by one man.

  4. CCL5/CCR5 axis induces vascular endothelial growth factor-mediated tumor angiogenesis in human osteosarcoma microenvironment.

    PubMed

    Wang, Shih-Wei; Liu, Shih-Chia; Sun, Hui-Lung; Huang, Te-Yang; Chan, Chia-Han; Yang, Chen-Yu; Yeh, Hung-I; Huang, Yuan-Li; Chou, Wen-Yi; Lin, Yu-Min; Tang, Chih-Hsin

    2015-01-01

    Chemokines modulate angiogenesis and metastasis that dictate cancer development in tumor microenvironment. Osteosarcoma is the most frequent bone tumor and is characterized by a high metastatic potential. Chemokine CCL5 (previously called RANTES) has been reported to facilitate tumor progression and metastasis. However, the crosstalk between chemokine CCL5 and vascular endothelial growth factor (VEGF) as well as tumor angiogenesis in human osteosarcoma microenvironment has not been well explored. In this study, we found that CCL5 increased VEGF expression and production in human osteosarcoma cells. The conditioned medium (CM) from CCL5-treated osteosarcoma cells significantly induced tube formation and migration of human endothelial progenitor cells. Pretreatment of cells with CCR5 antibody or transfection with CCR5 specific siRNA blocked CCL5-induced VEGF expression and angiogenesis. CCL5/CCR5 axis demonstrably activated protein kinase Cδ (PKCδ), c-Src and hypoxia-inducible factor-1 alpha (HIF-1α) signaling cascades to induce VEGF-dependent angiogenesis. Furthermore, knockdown of CCL5 suppressed VEGF expression and attenuated osteosarcoma CM-induced angiogenesis in vitro and in vivo. CCL5 knockdown dramatically abolished tumor growth and angiogenesis in the osteosarcoma xenograft animal model. Importantly, we demonstrated that the expression of CCL5 and VEGF were correlated with tumor stage according the immunohistochemistry analysis of human osteosarcoma tissues. Taken together, our findings provide evidence that CCL5/CCR5 axis promotes VEGF-dependent tumor angiogenesis in human osteosarcoma microenvironment through PKCδ/c-Src/HIF-1α signaling pathway. CCL5 may represent a potential therapeutic target against human osteosarcoma. PMID:25330803

  5. 24. VIEW OF MILL FROM UPPER TAILINGS POND (NORTH). ROASTER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    24. VIEW OF MILL FROM UPPER TAILINGS POND (NORTH). ROASTER ON LEFT WITH ELEVATOR/CRUSHED ORE BIN TOWER TO RIGHT. MAIN MILL BUILDING IN CENTER WITH THICKENER ADDITION TO RIGHT. MACHINE SHOP ON CRUDE ORE BIN TERRACE ABOVE ROASTER. THE LOCATION OF THE 100,000 GALLON MILL WATER TANK CAN BE SEEN AT THE CENTER RIGHT NEAR THE TOP OF THE MOUNTAIN. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  6. 165. VIEW OF MILL FROM UPPER TAILINGS POND (NORTH). ROASTER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    165. VIEW OF MILL FROM UPPER TAILINGS POND (NORTH). ROASTER ON LEFT WITH ELEVATOR/CRUSHED ORE BIN TOWER TO RIGHT. MAIN MILL BUILDING IN CENTER WITH THICKENER ADDITION TO RIGHT. MACHINE SHOP ON CRUDE ORE BIN TERRACE ABOVE ROASTER. THE LOCATION OF THE 100,000 GALLON MILL WATER TANK CAN BE SEEN AT THE CENTER RIGHT NEAR THE TOP OF THE MOUNTAIN - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  7. Highly Productive Tools For Turning And Milling

    NASA Astrophysics Data System (ADS)

    Vasilko, Karol

    2015-12-01

    Beside cutting speed, shift is another important parameter of machining. Its considerable influence is shown mainly in the workpiece machined surface microgeometry. In practice, mainly its combination with the radius of cutting tool tip rounding is used. Options to further increase machining productivity and machined surface quality are hidden in this approach. The paper presents variations of the design of productive cutting tools for lathe work and milling on the base of the use of the laws of the relationship among the highest reached uneveness of machined surface, tool tip radius and shift.

  8. A novel IL-17 signaling pathway controlling keratinocyte proliferation and tumorigenesis via the TRAF4–ERK5 axis

    PubMed Central

    Wu, Ling; Chen, Xing; Zhao, Junjie; Martin, Bradley; Zepp, Jarod A.; Ko, Jennifer S.; Gu, Chunfang; Cai, Gang; Ouyang, Wenjun; Sen, Ganes; Stark, George R.; Su, Bing; Vines, Charlotte M.; Tournier, Cathy; Hamilton, Thomas A.; Vidimos, Allison; Gastman, Brian

    2015-01-01

    Although IL-17 is emerging as an important cytokine in cancer promotion and progression, the underlining molecular mechanism remains unclear. Previous studies suggest that IL-17 (IL-17A) sustains a chronic inflammatory microenvironment that favors tumor formation. Here we report a novel IL-17–mediated cascade via the IL-17R–Act1–TRAF4–MEKK3–ERK5 positive circuit that directly stimulates keratinocyte proliferation and tumor formation. Although this axis dictates the expression of target genes Steap4 (a metalloreductase for cell metabolism and proliferation) and p63 (a transcription factor for epidermal stem cell proliferation), Steap4 is required for the IL-17–induced sustained expansion of p63+ basal cells in the epidermis. P63 (a positive transcription factor for the Traf4 promoter) induces TRAF4 expression in keratinocytes. Thus, IL-17–induced Steap4-p63 expression forms a positive feedback loop through p63-mediated TRAF4 expression, driving IL-17–dependent sustained activation of the TRAF4–ERK5 axis for keratinocyte proliferation and tumor formation. PMID:26347473

  9. A novel IL-17 signaling pathway controlling keratinocyte proliferation and tumorigenesis via the TRAF4-ERK5 axis.

    PubMed

    Wu, Ling; Chen, Xing; Zhao, Junjie; Martin, Bradley; Zepp, Jarod A; Ko, Jennifer S; Gu, Chunfang; Cai, Gang; Ouyang, Wenjun; Sen, Ganes; Stark, George R; Su, Bing; Vines, Charlotte M; Tournier, Cathy; Hamilton, Thomas A; Vidimos, Allison; Gastman, Brian; Liu, Caini; Li, Xiaoxia

    2015-09-21

    Although IL-17 is emerging as an important cytokine in cancer promotion and progression, the underlining molecular mechanism remains unclear. Previous studies suggest that IL-17 (IL-17A) sustains a chronic inflammatory microenvironment that favors tumor formation. Here we report a novel IL-17-mediated cascade via the IL-17R-Act1-TRAF4-MEKK3-ERK5 positive circuit that directly stimulates keratinocyte proliferation and tumor formation. Although this axis dictates the expression of target genes Steap4 (a metalloreductase for cell metabolism and proliferation) and p63 (a transcription factor for epidermal stem cell proliferation), Steap4 is required for the IL-17-induced sustained expansion of p63(+) basal cells in the epidermis. P63 (a positive transcription factor for the Traf4 promoter) induces TRAF4 expression in keratinocytes. Thus, IL-17-induced Steap4-p63 expression forms a positive feedback loop through p63-mediated TRAF4 expression, driving IL-17-dependent sustained activation of the TRAF4-ERK5 axis for keratinocyte proliferation and tumor formation. PMID:26347473

  10. Noise exposure in oil mills

    PubMed Central

    Kumar, G. V. Prasanna; Dewangan, K. N.; Sarkar, Amaresh

    2008-01-01

    Context: Noise of machines in various agro-based industries was found to be the major occupational hazard for the workers of industries. The predominant noise sources need to be identified and the causes of high noise need to be studied to undertake the appropriate measures to reduce the noise level in one of the major agro-based industries, oil mills. Aims: To identify the predominant noise sources in the workrooms of oil mills. To study the causes of noise in oil mills. To measure the extent of noise exposure of oil mill workers. To examine the response of workers towards noise, so that appropriate measures can be undertaken to minimize the noise exposure. Settings and Design: A noise survey was conducted in the three renowned oil mills of north-eastern region of India. Materials and Methods: Information like output capacity, size of power source, maintenance condition of the machines and workroom configurations of the oil mills was collected by personal observations and enquiry with the owner of the mill. Using a Sound Level Meter (SLM) (Model-824, Larson and Davis, USA), equivalent SPL was measured at operator's ear level in the working zone of the workers near each machine of the mills. In order to study the variation of SPL in the workrooms of the oil mill throughout its operation, equivalent SPL was measured at two appropriate locations of working zone of the workers in each mill. For conducting the noise survey, the guidelines of Canadian Centre for Occupational Health and Safety (CCOHS) were followed. Grid points were marked on the floor of the workroom of the oil mill at a spacing of 1 m × 1 m. SPL at grid points were measured at about 1.5 m above the floor. The direction of the SLM was towards the nearby noisy source. To increase accuracy, two replications were taken at each grid point. All the data were recorded for 30 sec. At the end of the experiment, data were downloaded to a personal computer. With the help of utility software of Larson and Davis

  11. Classifier mills for coal grinding and drying

    SciTech Connect

    Galk, J.; Peukert, W.

    1995-12-31

    This report presents a special air classifier mill for coal grinding. Air classifier mills use the two fundamental process steps grinding and classifying in one machine. An essential advantage is the independent operation of grinding rotor speed and classifier rotor speed. This offers good control of the produced particle size distribution and great flexibility in process control. Using an air classifier mill for grinding coal followed by direct injection into the firing chamber allows for good control of burnout. Another advantage is that drying of coal can take place as a parallel step by heating process air passing through the classifier mill. In this report an air classifier mill, some typical process data, possible throughput, and an industrial application are shown.

  12. 19. General view showing garneting machine number eight on right, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. General view showing garneting machine number eight on right, and garneting machines numbers four through seven on left in background - Norfolk Manufacturing Company Cotton Mill, 90 Milton Street, Dedham, Norfolk County, MA

  13. Depth indicator and stop aid machining to precise tolerances

    NASA Technical Reports Server (NTRS)

    Laverty, J. L.

    1966-01-01

    Attachment for machine tools provides a visual indication of the depth of cut and a positive stop to prevent overcutting. This attachment is used with drill presses, vertical milling machines, and jig borers.

  14. 37. MILL NO. 2, 2nd FLOOR, CLOSE SHOT OF 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    37. MILL NO. 2, 2nd FLOOR, CLOSE SHOT OF 2 CREEL MACHINES, WHICH FEED YARN INTO KNITTING MACHINES. - Prattville Manufacturing Company, Number One, 242 South Court Street, Prattville, Autauga County, AL

  15. 14. Historic American Buildings Survey PHOTOCOPY OF EVERETT MILLS, LAWRENCE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. Historic American Buildings Survey PHOTOCOPY OF EVERETT MILLS, LAWRENCE, MASS., INSURANCE SURVEY DRAWING n. d. From the collection of Factory Mutual Insurance Company, Norwood, Mass. - Lawrence Machine Shop, Union & Canal Streets, Lawrence, Essex County, MA

  16. VIEW SOUTHEASTBUILDING 4 NO. 1 WIRE MILL (1871) WIRE DRAWING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW SOUTHEAST-BUILDING 4 NO. 1 WIRE MILL (1871) WIRE DRAWING MACHINE - John A. Roebling's Sons Company & American Steel & Wire Company, South Broad, Clark, Elmer, Mott & Hudson Streets, Trenton, Mercer County, NJ

  17. Looking Northeast at Southwest End of Maintenance Shop with Milling ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking Northeast at Southwest End of Maintenance Shop with Milling Machines, Hoist, Electrical Boxes in Recycle Recovery Building - Hematite Fuel Fabrication Facility, Recycle Recovery Building, 3300 State Road P, Festus, Jefferson County, MO

  18. Parametric Study of End Milling Glass Fibre Reinforced Composites

    NASA Astrophysics Data System (ADS)

    Azmi, Azwan I.; Lin, Richard J. T.; Bhattacharyya, Debes

    2011-01-01

    This paper discusses the application of Taguchi `Design of Experiment' method to investigate the effects of end milling parameters on machinability characteristics of unidirectional E-glass fibre reinforced polymer (GFRP) composites. A series of milling experiments were conducted using tungsten carbide end milling cutters at various spindle speeds, feed rates and depths of cut. Taguchi analysis was carried out and the signal to noise (S/N) ratio with analysis of variance (ANOVA) was employed to analyse the effects of those parameters on GFRP machinability. Overall, the results of the current investigations present some desirable combinations of the machining parameters that can further enhance the end milling machinability characteristics to suit the final requirements of the finished GFRP products.

  19. Parametric Study of End Milling Glass Fibre Reinforced Composites

    SciTech Connect

    Azmi, Azwan I.; Lin, Richard J. T.; Bhattacharyya, Debes

    2011-01-17

    This paper discusses the application of Taguchi 'Design of Experiment' method to investigate the effects of end milling parameters on machinability characteristics of unidirectional E-glass fibre reinforced polymer (GFRP) composites. A series of milling experiments were conducted using tungsten carbide end milling cutters at various spindle speeds, feed rates and depths of cut. Taguchi analysis was carried out and the signal to noise (S/N) ratio with analysis of variance (ANOVA) was employed to analyse the effects of those parameters on GFRP machinability. Overall, the results of the current investigations present some desirable combinations of the machining parameters that can further enhance the end milling machinability characteristics to suit the final requirements of the finished GFRP products.

  20. Numerical robust stability estimation in milling process

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaoming; Zhu, Limin; Ding, Han; Xiong, Youlun

    2012-09-01

    The conventional prediction of milling stability has been extensively studied based on the assumptions that the milling process dynamics is time invariant. However, nominal cutting parameters cannot guarantee the stability of milling process at the shop floor level since there exists many uncertain factors in a practical manufacturing environment. This paper proposes a novel numerical method to estimate the upper and lower bounds of Lobe diagram, which is used to predict the milling stability in a robust way by taking into account the uncertain parameters of milling system. Time finite element method, a milling stability theory is adopted as the conventional deterministic model. The uncertain dynamics parameters are dealt with by the non-probabilistic model in which the parameters with uncertainties are assumed to be bounded and there is no need for probabilistic distribution densities functions. By doing so, interval instead of deterministic stability Lobe is obtained, which guarantees the stability of milling process in an uncertain milling environment. In the simulations, the upper and lower bounds of Lobe diagram obtained by the changes of modal parameters of spindle-tool system and cutting coefficients are given, respectively. The simulation results show that the proposed method is effective and can obtain satisfying bounds of Lobe diagrams. The proposed method is helpful for researchers at shop floor to making decision on machining parameters selection.

  1. AERIAL VIEW LOOKING NORTHEAST. CLOSEUP OF RAIL MILL, POWER PLANT, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    AERIAL VIEW LOOKING NORTHEAST. CLOSE-UP OF RAIL MILL, POWER PLANT, ROD STORAGE, & MACHINE SHOP AT RIGHT OF TRACKS. BAR & BLOOMING MILL, PIT FURNACE BUILDING, OPEN HEARTH, & BLAST FURNACE NO. 1 & NO. 2 AT LEFT OF TRACKS. - Pittsburgh Steel Company, Monessen Works, Donner Avenue, Monessen, Westmoreland County, PA

  2. 11. BALD MOUNTAIN MILL, EXTERIOR FROM NORTHEAST, c. 194059. ROASTER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. BALD MOUNTAIN MILL, EXTERIOR FROM NORTHEAST, c. 1940-59. ROASTER AND OTHER UNOXIDIZED ORE CIRCUIT ADDITIONS PRESENT, ALONG WITH SECONDARY THICKENER No. 7 AND ADDITIONS TO MACHINE SHOP. CREDIT JW. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  3. VIEW OF HANDOPERATED ROLLING MILLS ROLLING STANDS FROM LEFT TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF HAND-OPERATED ROLLING MILLS ROLLING STANDS FROM LEFT TO RIGHT: THREE HIGH; THREE HIGH; THREE HIGH; THREE HIGH (OPERATED AS A TWO-HIGH); TWO HIGH TWO HIGH MANUFACTURED BY BLAW-KNOX THREE HIGH MANUFACTURED BY LEWIS FOUNDRY AND MACHINE CO. - Cambria Iron Company, Gautier Works, 12" Mill, Clinton Street & Little Conemaugh River, Johnstown, Cambria County, PA

  4. Improved data display for milling machine

    NASA Technical Reports Server (NTRS)

    Surrency, W. M.; Moravek, P. S.

    1976-01-01

    Axis position and sequence number indicator system is designed to work in conjunction with numerical tape controller. Visual display of coordinate-axis position to nearest 0.0001 inch and sequential blocks of input data up to maximum of 999 are provided.

  5. Understanding and Writing G & M Code for CNC Machines

    ERIC Educational Resources Information Center

    Loveland, Thomas

    2012-01-01

    In modern CAD and CAM manufacturing companies, engineers design parts for machines and consumable goods. Many of these parts are cut on CNC machines. Whether using a CNC lathe, milling machine, or router, the ideas and designs of engineers must be translated into a machine-readable form called G & M Code that can be used to cut parts to precise…

  6. Ultrahigh-Speed Micro-Milling End Mill with Shank Directly Supported by Aerostatic Bearings

    NASA Astrophysics Data System (ADS)

    Nishikawa, Fumitaka; Yoshimoto, Shigeka; Somaya, Kei

    Recently, high-speed micro-milling has attracted considerable attention for effectively manufacturing fine and precise machine components with lower cutting resistance. However, as the tool diameter is reduced, higher rotational speeds of the spindle become necessary for machining components at the optimal cutting speed. We propose a new machining method in which an end mill cutter is directly supported by aerostatic journal and thrust bearings, and driven by air turbines to achieve high rotational speeds. We found that the proposed micro end mill spindle with a 4 mm shank could rotate at 400,000 min-1 and cut grooves with depths of 30 µm to 40 µm on an aluminum alloy surface.

  7. Milling damage on Carbon Fibre Reinforced Polymer using TiAlN coated End mills

    NASA Astrophysics Data System (ADS)

    Konneh, Mohamed; Izman, Sudin; Rahman Kassim, Abdullah Abdul

    2015-07-01

    This paper reports on the damage caused by milling Carbon Fibre Reinforced Composite (CFRP) with 2-flute 4 mm-diameter solid carbide end mills, coated with titanium aluminium nitride. The machining parameters considered in work are, rotation speed, feed rate and depth of cut. Experiments were designed based on Box-Behnken design and the experiments conducted on a Mikrotool DT-110 CNC micro machine. A laser tachometer was used to ascertain a rotational speed for conducting any machining trial. Optical microscopy examination reveals minimum delamination value of 4.05 mm at the spindle speed of 25,000 rpm, depth of cut of 50μm and feed rate of 3 mm/min and the maximum delamination value of 5.04 mm at the spindle speed of 35000 rpm, depth of cut of 150μm and feed rate of 9 mm/min A mathematical model relating the milling parameters and delamination has been established.

  8. VIEW OF PART OF THE MILL FAÇADE STRAIGHTON FROM KEKAHA ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF PART OF THE MILL FAÇADE STRAIGHT-ON FROM KEKAHA ROAD WITH FRONT FACING GABLE OF CRUSHING MILL AND A PORTION OF THE LATERAL RUNNING MACHINE SHOP. VIEW FROM THE NORTH - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  9. High-speed machining of space shuttle External Tank (ET) panels

    NASA Technical Reports Server (NTRS)

    Miller, J. A.

    1982-01-01

    The applicability to and advantages of the high-speed machining process for the production of Space Shuttle external tank panels by physically machining selected sample portions of an external tank panel were investigated. The panel sample configuration was selected, and potential high speed milling procedures identified. An 8 foot long panel was machined and the milling demonstration is described in detail.

  10. 2. GENERAL VIEW OF HYDRAULIC 48' BORING MILL. Manufactured by ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. GENERAL VIEW OF HYDRAULIC 48' BORING MILL. Manufactured by Simmons Machine Tool Corporation, Albany, New York, and Betts Company, a division of Niles Tool Company, Hamilton, Ohio. - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  11. 12. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (MONADNOCK ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (MONADNOCK CHILEAN) FROM EAST, c. 1912. ELEVATOR No. 1 ADJACENT TO MILL. CREDIT WR. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  12. Machine Tool Series. Duty Task List.

    ERIC Educational Resources Information Center

    Oklahoma State Dept. of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This task list is intended for use in planning and/or evaluating a competency-based course to prepare machine tool, drill press, grinding machine, lathe, mill, and/or power saw operators. The listing is divided into six sections, with each one outlining the tasks required to perform the duties that have been identified for the given occupation.…

  13. Analytical Prediction of Three Dimensional Chatter Stability in Milling

    NASA Astrophysics Data System (ADS)

    Altintas, Yusuf

    The chip regeneration mechanism during chatter is influenced by vibrations in three directions when milling cutters with ball end, bull nose, or inclined cutting edges are used. A three dimensional chatter stability is modeled analytically in this article. The dynamic milling system is formulated as a function of cutter geometry, the frequency response of the machine tool structure at the cutting zone in three Cartesian directions, cutter engagement conditions and material property. The dynamic milling system with nonlinearities and periodic delayed differential equations is reduced to a three dimensional linear stability problem by approximations based on the physics of milling. The chatter stability lobes are predicted in the frequency domain using the proposed analytical solution, and verified experimentally in milling a Titanium alloy with a face milling cutter having circular inserts.

  14. Biomass torrefaction mill

    DOEpatents

    Sprouse, Kenneth M.

    2016-05-17

    A biomass torrefaction system includes a mill which receives a raw biomass feedstock and operates at temperatures above 400 F (204 C) to generate a dusty flue gas which contains a milled biomass product.

  15. Business Machines

    ERIC Educational Resources Information Center

    Pactor, Paul

    1970-01-01

    The U.S. Department of Labor has projected a 106 percent increase in the demand for office machine operators over the next 10 years. Machines with a high frequency of use include printing calculators, 10-key adding machines, and key punch machines. The 12th grade is the logical time for teaching business machines. (CH)

  16. Marsdenia tenacissima extract suppresses A549 cell migration through regulation of CCR5-CCL5 axis, Rho C, and phosphorylated FAK.

    PubMed

    Lin, Sen-Sen; Li, Fang-Fang; Sun, Li; Fan, Wei; Gu, Ming; Zhang, Lu-Yong; Qin, Song; Yuan, Sheng-Tao

    2016-03-01

    Marsdenia tenacissima, a traditional Chinese medicine, is long been used to treat various diseases including asthma, cancer, trachitis, tonsillitis, pharyngitis, cystitis, and pneumonia. Although Marsdenia tenacissima has been demonstrated to have strong anti-tumor effects against primary tumors, its effect on cancer metastasis remains to be defined, and the molecular mechanism underlying the anti-metastatic effect is unknown. In the present study, we investigated the effects of XAP (an extract of Marsdenia tenacissima) on A549 lung cancer cell migration and explored the role of CCR5-CCL5 axis in the anti-metastatic effects of XAP. Our resutls showed that XAP inhibited A549 lung cancer cell migration and invasion in a dose-dependent manner. The protein levels of CCR5, but not CCR9 and CXCR4, were decreased by XAP. The secretion of CCL5, the ligand of CCR5, was reduced by XAP. XAP down-regulated Rho C expression and FAK phosphorylation. In conclusion, XAP inhibited A549 cell migration and invasion through down-regulation of CCR5-CCL5 axis, Rho C, and FAK. PMID:27025367

  17. Mills at Maryland.

    ERIC Educational Resources Information Center

    Form, William

    1995-01-01

    Offers an insightful and perceptive portrait of the legendary sociologist C. Wright Mills by one of his former graduate students. Traces Mills's areas of interest from occupational characteristics to power groups leading to the publication of his seminal work, "The Power Elite." Discusses Mills's teaching styles and academic career. (MJP)

  18. Experimental Research on Ultrasonic Vibration Milling Metal Matrix Composites SiCp/Al

    NASA Astrophysics Data System (ADS)

    Gao, G. F.; Zhao, B.; Xiang, D. H.; Zhao, M. L.

    2011-01-01

    Although particle reinforced metal matrix composites possess excellent physical properties, its machining performance is rather bad because of its specific structure. It is difficult to obtain good cutting effect by traditional machining method. So machining has become the bottleneck which strictly restricts its industry application. This paper mainly focuses on both wear characteristics of different tool materials and material removal mechanism in ultrasonic milling high volume fraction particle reinforced metal matrix composites SiCp/Al. An acoustic device for ultrasonic vibration milling was developed to introduce the ultrasonic vibration into the traditional machining process. Through the contrast experiment of traditional milling and ultrasonic vibration milling SiCp/Al, the mechanism of tool wear and characteristics of surface topography were analyzed. The experimental results showed that the surface integrity and tool life in the ultrasonic vibration milling SiCp/Al were improved.

  19. Experimental Research on Ultrasonic Vibration Milling Metal Matrix Composites SiCp/Al

    SciTech Connect

    Gao, G. F.; Zhao, B.; Xiang, D. H.; Zhao, M. L.

    2011-01-17

    Although particle reinforced metal matrix composites possess excellent physical properties, its machining performance is rather bad because of its specific structure. It is difficult to obtain good cutting effect by traditional machining method. So machining has become the bottleneck which strictly restricts its industry application. This paper mainly focuses on both wear characteristics of different tool materials and material removal mechanism in ultrasonic milling high volume fraction particle reinforced metal matrix composites SiCp/Al. An acoustic device for ultrasonic vibration milling was developed to introduce the ultrasonic vibration into the traditional machining process. Through the contrast experiment of traditional milling and ultrasonic vibration milling SiCp/Al, the mechanism of tool wear and characteristics of surface topography were analyzed. The experimental results showed that the surface integrity and tool life in the ultrasonic vibration milling SiCp/Al were improved.

  20. Speed-Selector Guard For Machine Tool

    NASA Technical Reports Server (NTRS)

    Shakhshir, Roda J.; Valentine, Richard L.

    1992-01-01

    Simple guardplate prevents accidental reversal of direction of rotation or sudden change of speed of lathe, milling machine, or other machine tool. Custom-made for specific machine and control settings. Allows control lever to be placed at only one setting. Operator uses handle to slide guard to engage or disengage control lever. Protects personnel from injury and equipment from damage occurring if speed- or direction-control lever inadvertently placed in wrong position.

  1. Machining Three Prongs on a Shaft

    NASA Technical Reports Server (NTRS)

    Hewitt, C.

    1983-01-01

    Simple tool reduces set-up and machining time by more than 70 percent. Unorthodox tooling arrangement used to machine three prongs on end of specialpurpose wrench. Modified carbide-tipped spot-facing tool rotated at 1,400 to 1,600 revolutions per minute in small milling machine and applied to work piece, held with its corners in spaces of three-cornered collect.

  2. INTERIOR VIEW OF THE MACHINE, METAL AND ELECTRIC SHOPS. LATHES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF THE MACHINE, METAL AND ELECTRIC SHOPS. LATHES MANUFACTURED BY POND MACHINE TOOL COMPANY AND BENNETT-RAFFIN MACHINE COMPANY ARE TO THE LEFT. VIEW FROM THE EAST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  3. View north of west gallery of inside machine shop 36; ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View north of west gallery of inside machine shop 36; the gallery housed turret, engine and toolroom lathes, small milling machines and drill presses used for machining small parts. - Naval Base Philadelphia-Philadelphia Naval Shipyard, Structure Shop, League Island, Philadelphia, Philadelphia County, PA

  4. Machine Shop Grinding Machines.

    ERIC Educational Resources Information Center

    Dunn, James

    This curriculum manual is one in a series of machine shop curriculum manuals intended for use in full-time secondary and postsecondary classes, as well as part-time adult classes. The curriculum can also be adapted to open-entry, open-exit programs. Its purpose is to equip students with basic knowledge and skills that will enable them to enter the…

  5. AC1MMYR2 impairs high dose paclitaxel-induced tumor metastasis by targeting miR-21/CDK5 axis.

    PubMed

    Ren, Yu; Zhou, Xuan; Yang, Juan-Juan; Liu, Xia; Zhao, Xiao-hui; Wang, Qi-xue; Han, Lei; Song, Xin; Zhu, Zhi-yan; Tian, Wei-ping; Zhang, Lun; Mei, Mei; Kang, Chun-sheng

    2015-07-01

    Paclitaxel (taxol) is a widely used chemo-drug for many solid tumors, while continual taxol treatment is revealed to stimulate tumor dissemination. We previously found that a small molecule inhibitor of miR-21, termed AC1MMYR2, had the potential to impair tumorigenesis and metastasis. The aim of this study was to investigate whether combining AC1MMYR2 with taxol could be explored as a means to limit tumor metastasis. Here we showed that abnormal activation of miR-21/CDK5 axis was associated with breast cancer lymph node metastasis, which was also contribute to high dose taxol-induced invasion and epithelial mesenchymal transition (EMT) in both breast cancer cell line MDA-MB-231 and glioblastoma cell line U87VIII. AC1MMYR2 attenuated CDK5 activity by functional targeting CDK5RAP1, CDK5 activator p39 and target p-FAK(ser732). A series of in vitro assays indicated that treatment of AC1MMYR2 combined with taxol suppressed tumor migration and invasion ability in both MDA-MB-231 and U87VIII cell. More importantly, combination therapy impaired high-dose taxol induced invadopodia, and EMT markers including β-catenin, E-cadherin and vimentin. Strikingly, a significant reduction of lung metastasis in mice was observed in the AC1MMYR2 plus taxol treatment. Taken together, our work demonstrated that AC1MMYR2 appeared to be a promising strategy in combating taxol induced cancer metastasis by targeting miR-21/CDK5 axis, which highlighted the potential for development of therapeutic modalities for better clinic taxol application. PMID:25827073

  6. 31. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    31. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: View down at the mill from top of the mill's circular masonry enclosure. Mill animals circling above the mill, on top of the enclosure, dragged booms radiating from the drive shaft to power the mill. The drive-shaft is no longer in its upright positon but is lying next to the mill in the foreground. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  7. On the bistable zone of milling processes

    PubMed Central

    Dombovari, Zoltan; Stepan, Gabor

    2015-01-01

    A modal-based model of milling machine tools subjected to time-periodic nonlinear cutting forces is introduced. The model describes the phenomenon of bistability for certain cutting parameters. In engineering, these parameter domains are referred to as unsafe zones, where steady-state milling may switch to chatter for certain perturbations. In mathematical terms, these are the parameter domains where the periodic solution of the corresponding nonlinear, time-periodic delay differential equation is linearly stable, but its domain of attraction is limited due to the existence of an unstable quasi-periodic solution emerging from a secondary Hopf bifurcation. A semi-numerical method is presented to identify the borders of these bistable zones by tracking the motion of the milling tool edges as they might leave the surface of the workpiece during the cutting operation. This requires the tracking of unstable quasi-periodic solutions and the checking of their grazing to a time-periodic switching surface in the infinite-dimensional phase space. As the parameters of the linear structural behaviour of the tool/machine tool system can be obtained by means of standard modal testing, the developed numerical algorithm provides efficient support for the design of milling processes with quick estimates of those parameter domains where chatter can still appear in spite of setting the parameters into linearly stable domains. PMID:26303918

  8. On the bistable zone of milling processes.

    PubMed

    Dombovari, Zoltan; Stepan, Gabor

    2015-09-28

    A modal-based model of milling machine tools subjected to time-periodic nonlinear cutting forces is introduced. The model describes the phenomenon of bistability for certain cutting parameters. In engineering, these parameter domains are referred to as unsafe zones, where steady-state milling may switch to chatter for certain perturbations. In mathematical terms, these are the parameter domains where the periodic solution of the corresponding nonlinear, time-periodic delay differential equation is linearly stable, but its domain of attraction is limited due to the existence of an unstable quasi-periodic solution emerging from a secondary Hopf bifurcation. A semi-numerical method is presented to identify the borders of these bistable zones by tracking the motion of the milling tool edges as they might leave the surface of the workpiece during the cutting operation. This requires the tracking of unstable quasi-periodic solutions and the checking of their grazing to a time-periodic switching surface in the infinite-dimensional phase space. As the parameters of the linear structural behaviour of the tool/machine tool system can be obtained by means of standard modal testing, the developed numerical algorithm provides efficient support for the design of milling processes with quick estimates of those parameter domains where chatter can still appear in spite of setting the parameters into linearly stable domains. PMID:26303918

  9. 110. MILL APPROACH FROM EAST. THE TRAM LINE RANT TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    110. MILL APPROACH FROM EAST. THE TRAM LINE RANT TO THE RIGHT (NORTH) OF THE ROAD AND REACHED THE CRUDE ORE BINS AROUND THE FAR BEND. BUILDINGS FROM FRONT TO BACK ARE, ON RIGHT, OIL WAREHOUSE AND GASOLINE SHED, AND ON LEFT, GARAGE, CARPENTER'S SHOP, OIL SHED, AND MACHINE SHOP. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  10. 2. DETAIL VIEW OF MAIN ELEVATION OF MILL, LOOKING NORTHWEST. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. DETAIL VIEW OF MAIN ELEVATION OF MILL, LOOKING NORTHWEST. NOTE ORIGINAL WINDOWS ON UPPER FLOORS. THE TOP FLOOR CONTAINED SPINNING AND TWISTER EQUIPMENT, THE SECOND FLOOR THE CARD ROOM AND ADDITIONAL SPINNING, AND THE GROUND FLOOR WEAVING, THE CLOTH ROOM, AND SHIPPING. A PARTIAL BASEMENT CONTAINED A MACHINE SHOP, SUPPLY DEPARTMENT, AND OVERFLOW COTTON STORAGE. - Stark Mill, 117 Corinth Road, Hogansville, Troup County, GA

  11. 22. GENERAL VIEW OF MILL FROM SOUTHEAST. PROMINENT ARE THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. GENERAL VIEW OF MILL FROM SOUTHEAST. PROMINENT ARE THE 100-TON STEEL CRUSHED UNOXIDIZED ORE BIN, CENTER LEFT; STEPHENS-ADAMSON 15 TON/HR INCLINED BUCKET ELEVATOR IN FRONT OF THE STEEL ORE BIN; AND THE BAKER COOLER, LOWER RIGHT. THESE MACHINES AND OTHERS IN THE AREA WERE PART OF THE UNOXIDIZED ORE CIRCUIT. THE ROASTER IS OUT OF THE PICTURE TO THE RIGHT (EAST). - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  12. Procedure for computer-controlled milling of accurate surfaces of revolution for millimeter and far-infrared mirrors

    NASA Technical Reports Server (NTRS)

    Emmons, Louisa; De Zafra, Robert

    1991-01-01

    A simple method for milling accurate off-axis parabolic mirrors with a computer-controlled milling machine is discussed. For machines with a built-in circle-cutting routine, an exact paraboloid can be milled with few computer commands and without the use of the spherical or linear approximations. The proposed method can be adapted easily to cut off-axis sections of elliptical or spherical mirrors.

  13. 70. PRIMARY MILL AND CLASSIFIER No. 2 FROM NORTHWEST. MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    70. PRIMARY MILL AND CLASSIFIER No. 2 FROM NORTHWEST. MILL DISCHARGED INTO LAUNDER WHICH PIERCED THE SIDE OF THE CLASSIFIER PAN. WOOD LAUNDER WITHIN CLASSIFIER VISIBLE (FILLED WITH DEBRIS). HORIZONTAL WOOD PLANKING BEHIND MILL IS FEED BOX. MILL SOLUTION PIPING RUNS ALONG BASE OF WEST SIDE OF CLASSIFIER. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  14. INTERIOR VIEW OF MACHINE, METAL AND ELECTRIC SHOPS FROM THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF MACHINE, METAL AND ELECTRIC SHOPS FROM THE ELECTRIC SHOP. RAILROAD TRACKS IN FLOOR. VIEW FROM THE WEST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  15. 20. SECOND FLOOR, CARDING MACHINE, BY 'CARDING SPECIALISTS, CO., LTD., ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. SECOND FLOOR, CARDING MACHINE, BY 'CARDING SPECIALISTS, CO., LTD., PELLON LAND WORKS, HALIFAX, ENGLAND, SN #M2983 14 (EST. DATE 1940'S+), OPPOSITE END - Bamberg Cotton Mill, Main Street, Bamberg, Bamberg County, SC

  16. 19. SECOND FLOOR, CARDING MACHINE, BY 'CARDING SPECIALISTS, CO., LTD., ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. SECOND FLOOR, CARDING MACHINE, BY 'CARDING SPECIALISTS, CO., LTD., PELLON LAND WORKS, HALIFAX, ENGLAND, SN #M2983 14 (EST. DATE 1940'S+). - Bamberg Cotton Mill, Main Street, Bamberg, Bamberg County, SC

  17. 22. INTERIOR VIEW OF THE MACHINE SHOP LOOKING NORTH. FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. INTERIOR VIEW OF THE MACHINE SHOP LOOKING NORTH. FROM LEFT TO RIGHT, NORTH END OF THE LONG LATHE, WOOD STOVE WITH A BRICK HEARTH FLOOR, FAR BACK LEFT CORNER IS THE MAIN CLUTCH FOR THE MILL POWER SHAFTS, SHAFT LATHE, SMALL PLANER, BORING MACHINE WITH IONIC COLUMN DETAIL., AND THE ENTRANCE TO THE ELECTRICAL MOTOR ROOM. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  18. Surface acquisition through virtual milling

    NASA Technical Reports Server (NTRS)

    Merriam, Marshal L.

    1993-01-01

    Surface acquisition deals with the reconstruction of three dimensional objects from a set of data points. The most straightforward techniques require human intervention, a time consuming proposition. It is desirable to develop a fully automated alternative. Such a method is proposed in this paper. It makes use of surface measurements obtained from a 3-D laser digitizer - an instrument which provides the (x,y,z) coordinates of surface data points from various viewpoints. These points are assembled into several partial surfaces using a visibility constraint and a 2-D triangulation technique. Reconstruction of the final object requires merging these partial surfaces. This is accomplished through a procedure that emulates milling, a standard machining operation. From a geometrical standpoint the problem reduces to constructing the intersection of two or more non-convex polyhedra.

  19. Sine-Bar Attachment For Machine Tools

    NASA Technical Reports Server (NTRS)

    Mann, Franklin D.

    1988-01-01

    Sine-bar attachment for collets, spindles, and chucks helps machinists set up quickly for precise angular cuts that require greater precision than provided by graduations of machine tools. Machinist uses attachment to index head, carriage of milling machine or lathe relative to table or turning axis of tool. Attachment accurate to 1 minute or arc depending on length of sine bar and precision of gauge blocks in setup. Attachment installs quickly and easily on almost any type of lathe or mill. Requires no special clamps or fixtures, and eliminates many trial-and-error measurements. More stable than improvised setups and not jarred out of position readily.

  20. Error compensation of thin plate-shape part with prebending method in face milling

    NASA Astrophysics Data System (ADS)

    Yi, Wei; Jiang, Zhaoliang; Shao, Weixian; Han, Xiangcheng; Liu, Wenping

    2015-01-01

    Low weight and good toughness thin plate parts are widely used in modern industry, but its flexibility seriously impacts the machinability. Plenty of studies focus on the influence of machine tool and cutting tool on the machining errors. However, few researches focus on compensating machining errors through the fixture. In order to improve the machining accuracy of thin plate-shape part in face milling, this paper presents a novel method for compensating the surface errors by prebending the workpiece during the milling process. First, a machining error prediction model using finite element method is formulated, which simplifies the contacts between the workpiece and fixture with spring constraints. Milling forces calculated by the micro-unit cutting force model are loaded on the error prediction model to predict the machining error. The error prediction results are substituted into the given formulas to obtain the prebending clamping forces and clamping positions. Consequently, the workpiece is prebent in terms of the calculated clamping forces and positions during the face milling operation to reduce the machining error. Finally, simulation and experimental tests are carried out to validate the correctness and efficiency of the proposed error compensation method. The experimental measured flatness results show that the flatness improves by approximately 30 percent through this error compensation method. The proposed method not only predicts the machining errors in face milling thin plate-shape parts but also reduces the machining errors by taking full advantage of the workpiece prebending caused by fixture, meanwhile, it provides a novel idea and theoretical basis for reducing milling errors and improving the milling accuracy.

  1. 22. MILL NO. 1, 2nd FLOOR, LIGHT TABLES AND KNITTING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. MILL NO. 1, 2nd FLOOR, LIGHT TABLES AND KNITTING MACHINE. LIGHT TABLE USED TO CHECK FOR CLOTH DEFECTS. - Prattville Manufacturing Company, Number One, 242 South Court Street, Prattville, Autauga County, AL

  2. Bay Mills' Bold Approach

    ERIC Educational Resources Information Center

    Freedman, Eric

    2011-01-01

    It's a long, long way from Bay Mills Community College, near the shores of frigid Lake Superior, to Detroit. But distance, time and demographics aside, the school and the city are united by Bay Mills' status as the nation's only tribally controlled college that authorizes quasi-public schools, known officially as public school academies. And it's…

  3. Database machines

    NASA Technical Reports Server (NTRS)

    Stiefel, M. L.

    1983-01-01

    The functions and performance characteristics of data base machines (DBM), including machines currently being studied in research laboratories and those currently offered on a commerical basis are discussed. The cost/benefit considerations that must be recognized in selecting a DBM are discussed, as well as the future outlook for such machines.

  4. Modeling of cumulative tool wear in machining metal matrix composites

    SciTech Connect

    Hung, N.P.; Tan, V.K.; Oon, B.E.

    1995-12-31

    Metal matrix composites (MMCs) are notoriously known for their low machinability because of the abrasive and brittle reinforcement. Although a near-net-shape product could be produced, finish machining is still required for the final shape and dimension. The classical Taylor`s tool life equation that relates tool life and cutting conditions has been traditionally used to study machinability. The turning operation is commonly used to investigate the machinability of a material; tedious and costly milling experiments have to be performed separately; while a facing test is not applicable for the Taylor`s model since the facing speed varies as the tool moves radially. Collecting intensive machining data for MMCs is often difficult because of the constraints on size, cost of the material, and the availability of sophisticated machine tools. A more flexible model and machinability testing technique are, therefore, sought. This study presents and verifies new models for turning, facing, and milling operations. Different cutting conditions were utilized to assess the machinability of MMCs reinforced with silicon carbide or alumina particles. Experimental data show that tool wear does not depend on the order of different cutting speeds since abrasion is the main wear mechanism. Correlation between data for turning, milling, and facing is presented. It is more economical to rank machinability using data for facing and then to convert the data for turning and milling, if required. Subsurface damages such as work-hardened and cracked matrix alloy, and fractured and delaminated particles are discussed.

  5. 102. VIEW OF PILOT MILL INTERIOR, MILLING LEVEL FROM WEST. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    102. VIEW OF PILOT MILL INTERIOR, MILLING LEVEL FROM WEST. BALL MILL FOUNDATION IN FOREGROUND, SLOPED CLASSIFIER BED AND CALCINE BIN ADJACENT, WITH CRUSHER IN BACKGROUND. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  6. 9. Monadnock Mills complex from the south. Mill No. 1 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. Monadnock Mills complex from the south. Mill No. 1 is in the center, with the Wheel and Pump House and Mill No. 2 to the left, and the Clothroom Building/Bleach House to the right. - Monadnock Mills, 15 Water Street, Claremont, Sullivan County, NH

  7. 32. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: End of mill into which cane was fed between top and bottom roll. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  8. 13. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (ALLIS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (ALLIS CHALMERS BALL MILL) FROM EAST, c. 1919. ELECTRIC MOTOR AND DRIVE SHAFT CLEARLY VISIBLE. CREDIT WR. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  9. 33. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: From above the mill showing the three 15' x 22' horizontal rolls, mill frame or cheeks, portland cement foundation, and lower part of vertical drive shaft lying next mill in foreground. The loose metal piece resting on top of the mill frame matched the indented portion of the upper frame to form a bracket and bearing for the drive shaft when it was in its proper upright position. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  10. 30. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1885-1870. View: Masonry-lined passage-way leading to the mill at the center of its circular masonry enclosure. The passageway permitted cane to be carried to the mill and cane trash (bagasse) to be carried away. Bridges over the passageways, no longer in place, permitted the mill animals to circle and power the mill from above. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  11. 1. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Historical view, 1934, from T.T. Waterman collection, Hawaiian Sugar Planters' Association. Large rectangular piece lying in front of the mill is the top of the mill frame appearing in its proper place in 1928 views. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  12. 13. VIEW OF THE MILL LOOKING SOUTHWEST SHOWING THE MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW OF THE MILL LOOKING SOUTHWEST SHOWING THE MILL, TRESTLES, A WAREHOUSE AT THE RIGHT SIDE TO THE PHOTOGRAPH. NOTE THE PIPE IN THE LOWER CENTER FOREGROUND. THIS IS A RUIN OF THE TAILING LINE THAT RAN FROM THE MILL TO THE CYANIDE PLANT ABOUT 1800 FEET NORTH OF THE MILL. DETERIORATED PIECES OF THE WOOD TRESTLE THAT CARRIED THE PIPE ARE SCATTERED AROUND THE PIPE. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  13. 6. VIEW OF BORING MILL. Chuck action of locomotive wheel ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW OF BORING MILL. Chuck action of locomotive wheel Wheel weight 1200 pounds, 3'-0' diameter. Table 53' in diameter Wheel is 48'. Largest hole that can be bored is 9-1/2' plus (GE axle is 10'). - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  14. Ion Milling of Sapphire

    NASA Technical Reports Server (NTRS)

    Gregory, Don A.; Herren, Kenneth A.

    2004-01-01

    The ion milling of sapphire is a complicated operation due to several characteristics of the material itself. It is a relatively hard transparent nonconductive crystalline material that does not transfer heat nearly as well as metals that have been successfully ion milled in the past. This investigation involved designing an experimental arrangement, using existing ion milling equipment, as the precursor to figuring the surface of sapphire and other insulating optical materials. The experimental arrangement employs a laser probe beam to constantly monitor the stresses being induced in the material, as it is being ion milled. The goal is to determine if the technique proposed would indeed indicate the stress being induced in the material so that these stresses can be managed to prevent failure of the optic.

  15. Genetic Evolutionary Approach for Cutting Forces Prediction in Hard Milling

    NASA Astrophysics Data System (ADS)

    Taylan, Fatih; Kayacan, Cengiz

    2011-11-01

    Hard milling is a very common used machining procedure in the last years. Therefore the prediction of cutting forces is important. The paper deals with this prediction using genetic evolutionary programming (GEP) approach to set mathematical expression for out cutting forces. In this study, face milling was performed using DIN1.2842 (90MnCrV8) cold work tool steel, with a hardness of 61 HRC. Experimental parameters were selected using stability measurements and simulations. In the hard milling experiments, cutting force data in a total of three axes were collected. Feed direction (Fx) and tangential direction (Fy) cutting forces generated using genetic evolutionary programming were modelled. Cutting speed and feed rate values were treated as inputs in the models, and average cutting force values as output. Mathematical expressions were created to predict average Fxand Fy forces that can be generated in hard material milling.

  16. In-Orbit Construction with a Helical Seam Pipe Mill

    NASA Astrophysics Data System (ADS)

    Gilhooley, N.

    The challenges of building large structures in space, and in particular a torus habitat, require novel processes. One potential method is to manufacture helical seam (also called spiral) pipe in orbit using a pipe mill. These machines turn rolls of steel or alloy into fully formed, welded and inspected pipe, pressure vessels and silos of various diameters. Pipe mills are highly automated and efficient in a factory environment and are increasingly being used for in-situ repair. By constructing in-orbit (on-orbit assembly) the launch vehicle can supply full payloads of compact, robust rolls of material; and the installation design is less restricted by fairing constraints and modular limitations. The use of a pipe mill is discussed as a possible construction method, for comparison an example design envelope is shown and further pipe mill products are considered.

  17. Tool simplifies machining of pipe ends for precision welding

    NASA Technical Reports Server (NTRS)

    Matus, S. T.

    1969-01-01

    Single tool prepares a pipe end for precision welding by simultaneously performing internal machining, end facing, and bevel cutting to specification standards. The machining operation requires only one milling adjustment, can be performed quickly, and produces the high quality pipe-end configurations required to ensure precision-welded joints.

  18. 21. INTERIOR VIEW OF THE MACHINE SHOP LOOKING SOUTH. FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. INTERIOR VIEW OF THE MACHINE SHOP LOOKING SOUTH. FROM LEFT TO RIGHT, PULLEY'S ABOVE FOR THE LATHE BELOW, ENTRANCE TO THE ELECTRICAL MOTOR ROOM, BORING MACHINE, PLANER, TOOL, BENCH AGAINST THE BACK WALL, DOORWAY INTO THE ANNEX, LONG LATHE. WOOD STOVE IN THE FOREGROUND RIGHT. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  19. 34. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    34. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Side view of mill. Vertical drive shaft lying on ground in foreground. When drive-shaft was in upright position its bevel gear was meshed with the bevel gear of the top roll, transmitting the animals'circular motion around the drive shaft to the horizontal rolls. The foundation is of portland cement. The heavy timber mill bed, between the mill and the portland cement foundation has rolled away. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  20. Nonplanar machines

    SciTech Connect

    Ritson, D. )

    1989-05-01

    This talk examines methods available to minimize, but never entirely eliminate, degradation of machine performance caused by terrain following. Breaking of planar machine symmetry for engineering convenience and/or monetary savings must be balanced against small performance degradation, and can only be decided on a case-by-case basis. 5 refs.

  1. Electric machine

    DOEpatents

    El-Refaie, Ayman Mohamed Fawzi; Reddy, Patel Bhageerath

    2012-07-17

    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.

  2. Permutation Machines.

    PubMed

    Bhatia, Swapnil; LaBoda, Craig; Yanez, Vanessa; Haddock-Angelli, Traci; Densmore, Douglas

    2016-08-19

    We define a new inversion-based machine called a permuton of n genetic elements, which allows the n elements to be rearranged in any of the n·(n - 1)·(n - 2)···2 = n! distinct orderings. We present two design algorithms for architecting such a machine. We define a notion of a feasible design and use the framework to discuss the feasibility of the permuton architectures. We have implemented our design algorithms in a freely usable web-accessible software for exploration of these machines. Permutation machines could be used as memory elements or state machines and explicitly illustrate a rational approach to designing biological systems. PMID:27383067

  3. Electropulse chemical machining

    SciTech Connect

    Allen, T.A.; Rospopo, S.D.

    1984-08-01

    Electropulse Chemical Machining is a new technique in chemical milling, and we have applied it to the photoforming of molybdenum. We apply direct current in short pulses at current densities of thousands of amperes per square foot with little thermal degradation of resists or workpieces. We have achieved etch rates an order of magnitude faster than those of existing methods, with a corresponding improvement in surface finish. Equipment designed for pulse plating can be used and is readily available from plating suppliers. Chemicals are commercially available and may be diluted to levels that protect resist images, reduce hazards to personnel, and simplify disposal. We speculate that this process can be applied to other refractory metals and noble metals.

  4. A New Approach to Precision Design for Machine Tools

    NASA Astrophysics Data System (ADS)

    Li, Baodong; Jiao, Aisheng; Yi, Xiangbin; Xu, Yanwei

    Precision of the NC axes is an important aspect of machine tool design. Conventionally, the precision specification of machine tools is empirically determined, resulting in poor designs with insufficient or excessive precision. To provide a cost-effective precision specification for machine tools, an active precision design approach is proposed to generate the specification of the positioning repeatability of NC axes to meet the designated working precision requirements of the machine tools. Finally, the approach is demonstrated and validated through a case study of precision design for a gear milling machine.

  5. 12. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Historical view, 1934, T.T. Waterman Collection, Hawaiian Sugar Planters' Association, Oahu, Hawaii. Masonry-lined passageway leading to the mill at the center of its circular masonry enclosure. The passageway permitted cane to be carried to the mill and cane trash (bagasse) to be carried away after milling. Bridges over the passageways, not in place, permitted the mill animals to circle and power the mill from above. View shows area prior to substantial overgrowth existing in 1978 views of the area. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  6. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    SciTech Connect

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  7. Pulp and paper mills

    SciTech Connect

    Not Available

    1980-10-14

    The various hazards present in the many steps used in the production of products from pulp and paper mills were reviewed and discussed. The biological effects of 43 chemical, physical and dust hazards were detailed in the report. Dust hazards included exposures to wood dust, mold and bagasse dusts and fibrogenic dusts. Physical hazards included high heat and humidity, and noise. Raw materials and chemical intermediates discussed included calcium-oxide (1305788), magnesium-oxide (1309484), pulping liquors, sodium-hydroxide (1310732), sulfate, sulfites, sulfides, sulfur (7704349) and sulfuric-acid (7664939). Pulp bleaching agents were discussed along with papermaking additives, contaminants and/or byproducts, and pulping or combustion effluents. Sampling and analytical techniques for physical and chemical hazards were discussed. Engineering controls for hazards in pulp and paper mills were reviewed. OSHA regulations governing pulp and paper mills were evaluated.

  8. Fabrication of micro end mills by wire EDM and some micro cutting tests

    NASA Astrophysics Data System (ADS)

    Yan, Jiwang; Uchida, Kazuyoshi; Yoshihara, Nobuhito; Kuriyagawa, Tsunemoto

    2009-02-01

    Extremely fine end mills with noncircular cross-sectional profiles have been fabricated utilizing wire electro discharge machining. By using suitable electro discharging conditions, the geometrical error of the end mill and the roundness of the cutting edge were both controlled below 1 µm. Micro grooving tests were performed on electroless nickel plating using these end mills, and the machining behavior was investigated. Nearly burr-free precision machining was realized. Until a total cutting distance of 1000 mm, no remarkable change was found in the cutting force and chip formation, demonstrating the high anti-wear ability of the tools. It can be presumed that the electro discharge-induced micro asperities on the tool surface play an important role in machining by improving the tribological properties of the tool-workpiece interface.

  9. 68. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    68. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND CLASSIFIER AT MIDDLE LEFT. PRIMARY MILL SURGE TANK AND LAUNDERS AT MIDDLE BOTTOM. STAIR TO TROJAN CLASSIFIER LEVEL BEHIND CRANE BENT, UPPER RIGHT. PAIRED PIPES FROM PRIMARY PULP PUMPS TO PRIMARY THICKENERS RISE VERTICALLY AT MIDDLE RIGHT AND RUN HORIZONTALLY ACROSS TOP OF VIEW. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  10. 168. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    168. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND CLASSIFIER AT MIDDLE LEFT. PRIMARY MILL SURGE TANK AND LAUNDERS AT MIDDLE BOTTOM. STAIR TO TROJAN CLASSIFIER LEVEL BEHIND CRANE BENT, UPPER RIGHT. PAIRED PIPES FROM PRIMARY PULP PUMPS TO PRIMARY THICKENERS RISE VERTICALLY AT MIDDLE RIGHT AND RUN HORIZONTALLY ACROSS TOP OF VIEW - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  11. 5 Axes computer aided laser milling

    NASA Astrophysics Data System (ADS)

    Cuccolini, G.; Orazi, L.; Fortunato, A.

    2013-06-01

    In this paper a 5 axes CAM procedure for the laser milling of free form surfaces has been developed and experimentally verified. The laser beam is deflected by a galvanometric scanning head and is directly moved on the working surface by the CNC controlled axes of a machine center. The procedure has been implemented in a software called CALM (computer aided laser manufacturing) able to generate the laser paths and the movements of the controlled axes reducing the defects on the workpiece. The approach is based on the sequential overlapping of the scanning passes on the working area. The different working areas in every laser displacement are obtained directly from the triangulation of the whole surface to machine.

  12. Optimization of Milling Parameters Employing Desirability Functions

    NASA Astrophysics Data System (ADS)

    Ribeiro, J. L. S.; Rubio, J. C. Campos; Abrão, A. M.

    2011-01-01

    The principal aim of this paper is to investigate the influence of tool material (one cermet and two coated carbide grades), cutting speed and feed rate on the machinability of hardened AISI H13 hot work steel, in order to identify the cutting conditions which lead to optimal performance. A multiple response optimization procedure based on tool life, surface roughness, milling forces and the machining time (required to produce a sample cavity) was employed. The results indicated that the TiCN-TiN coated carbide and cermet presented similar results concerning the global optimum values for cutting speed and feed rate per tooth, outperforming the TiN-TiCN-Al2O3 coated carbide tool.

  13. Intelligent tool condition monitoring in milling operation

    SciTech Connect

    Fu, P.; Hope, A.D.; King, G.A.

    1998-09-01

    One of the most important features of the modern machining system in an `unmanned` factory is to change tools that have been subjected to wear and damage. An integrated system composed of multi-sensors, signal processing device and intelligent decision making plans is a necessary requirement for automatic manufacturing process. An intelligent tool wear monitoring system for milling operation will be introduced in this report. The system is equipped with four kinds of sensors, signal transforming and collecting apparatus and microcomputer. A unique ANN (artificial neural network) driven fuzzy pattern recognition algorithm has been developed from this research. It can fuse the information from multiple sensors and has strong learning and noise suppression ability. This lead to successful tool wear classification under a range of machining conditions.

  14. 71. VIEW OF MILL FLOOR FROM WEST. SECONDARY MILL IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    71. VIEW OF MILL FLOOR FROM WEST. SECONDARY MILL IN LOWER CENTER; BARREN SOLUTION TANK AT MIDDLE RIGHT. PAIRED PIPES AT TOP OF VIEW RUN FROM PRIMARY PULP PUMPS ON LEFT TO PRIMARY THICKENERS ON RIGHT. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  15. 2. NORTH AND EAST ELEVATIONS, ALEXANDER'S MILL (WILSON'S MILL). THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. NORTH AND EAST ELEVATIONS, ALEXANDER'S MILL (WILSON'S MILL). THE 2-1/1-STORY MAIN BLOCK, ERECTED IN 1855, HAS OVERTONES OF THE GREEK REVIVAL STYLE. Photographer: louise Taft Cawood, July 1986 - Alexander's Grist Mill, Lock 37 on Ohio & Erie Canal, South of Cleveland, Valley View, Cuyahoga County, OH

  16. 2. INTERIOR VIEW OF MILL, SHOWING THE TWOHIGH HANDOPERATED MILLS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. INTERIOR VIEW OF MILL, SHOWING THE TWO-HIGH HAND-OPERATED MILLS (ON THE LEFT HAND SIDE), PRIOR TO THEIR OPERATION; THIS PHOTO WAS TAKEN FROM THE OVERHEAD CRANE - American Brass Company, Kenosha Works, Hot Roll Mill, Kenosha, Kenosha County, WI

  17. 2. AERIAL VIEW SHOWING WASTE WEIR AT MILL RIVER. MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. AERIAL VIEW SHOWING WASTE WEIR AT MILL RIVER. MILL RIVER CULVERT (HAER NY-112) IS VISIBLE IN UPPER RIGHT HAND CORNER. - Old Croton Aqueduct, Mill River Waste Weir, U.S. Route 9 at Sleepy Hollow Cemetery, Tarrytown, Westchester County, NY

  18. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  19. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  20. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  1. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  2. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  3. Global dynamics of low immersion high-speed milling.

    PubMed

    Szalai, Róbert; Stépán, Gábor; Hogan, S John

    2004-12-01

    In the case of low immersion high-speed milling, the ratio of time spent cutting to not cutting can be considered as a small parameter. In this case the classical regenerative vibration model of machine tool vibrations reduces to a simplified discrete mathematical model. The corresponding stability charts contain stability boundaries related to period doubling and Neimark-Sacker bifurcations. The subcriticality of both types of bifurcations is proved in this paper. Further, global period-2 orbits are found and analyzed. In connection with these orbits, the existence of chaotic motion is demonstrated for realistic high-speed milling parameters. PMID:15568921

  4. 4. TROJAN MILL, DETAIL OF CRUDE ORE BINS FROM NORTH, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. TROJAN MILL, DETAIL OF CRUDE ORE BINS FROM NORTH, c. 1912. SHOWS TIMBER FRAMING UNDER CONSTRUCTION FOR EAST AND WEST CRUDE ORE BINS AT PREVIOUS LOCATION OF CRUSHER HOUSE, AND SNOW SHED PRESENT OVER SOUTH CRUDE ORE BIN WITH PHASE CHANGE IN SNOW SHED CONSTRUCTION INDICATED AT EAST END OF EAST CRUDE ORE BIN. THIS PHOTOGRAPH IS THE FIRST IMAGE OF THE MACHINE SHOP, UPPER LEFT CORNER. CREDIT JW. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  5. Advanced Modeling and Materials in Kraft Pulp Mills

    SciTech Connect

    Keiser, J.R.; Gorog, J.P.

    2002-05-15

    This CRADA provided technical support to the Weyerhaeuser Company on a number of issues related to the performance and/or selection of materials at a number of locations in a pulp and paper mill. The studies related primarily to components for black liquor recovery boilers, but some effort was directed toward black liquor gasifiers and rolls for paper machines. The purpose of this CRADA was to assist Weyerhaeuser in the evaluation of materials exposed in various paper mill environments and to provide direction in the selection of alternate materials, when appropriate.

  6. Modeling the milling tool wear by using an evolutionary SVM-based model from milling runs experimental data

    NASA Astrophysics Data System (ADS)

    Nieto, Paulino José García; García-Gonzalo, Esperanza; Vilán, José Antonio Vilán; Robleda, Abraham Segade

    2015-12-01

    The main aim of this research work is to build a new practical hybrid regression model to predict the milling tool wear in a regular cut as well as entry cut and exit cut of a milling tool. The model was based on Particle Swarm Optimization (PSO) in combination with support vector machines (SVMs). This optimization mechanism involved kernel parameter setting in the SVM training procedure, which significantly influences the regression accuracy. Bearing this in mind, a PSO-SVM-based model, which is based on the statistical learning theory, was successfully used here to predict the milling tool flank wear (output variable) as a function of the following input variables: the time duration of experiment, depth of cut, feed, type of material, etc. To accomplish the objective of this study, the experimental dataset represents experiments from runs on a milling machine under various operating conditions. In this way, data sampled by three different types of sensors (acoustic emission sensor, vibration sensor and current sensor) were acquired at several positions. A second aim is to determine the factors with the greatest bearing on the milling tool flank wear with a view to proposing milling machine's improvements. Firstly, this hybrid PSO-SVM-based regression model captures the main perception of statistical learning theory in order to obtain a good prediction of the dependence among the flank wear (output variable) and input variables (time, depth of cut, feed, etc.). Indeed, regression with optimal hyperparameters was performed and a determination coefficient of 0.95 was obtained. The agreement of this model with experimental data confirmed its good performance. Secondly, the main advantages of this PSO-SVM-based model are its capacity to produce a simple, easy-to-interpret model, its ability to estimate the contributions of the input variables, and its computational efficiency. Finally, the main conclusions of this study are exposed.

  7. Mining machine

    SciTech Connect

    Parrott, G.A.

    1985-05-07

    A haulage system for a mining machine comprises a mining machine mounted on and/or guided by a conveyor and reciprocable with respect thereto, the conveyor being provided with a rack having plural rows of teeth of identical pitch, with the teeth of one row staggered with respect to an adjacent row(s), and the machine being provided with at least one power driven haulage sprocket comprising plural sets of peripherally arranged teeth of identical pitch, one set being angularly staggered with respect to an adjacent set(s), whereby one set is engageable with each row of teeth of the rack. The invention also includes a mining machine provided with such a power driven haulage sprocket, and a rack as above described and provided with end fittings for securing in articulated manner to an adjacent rack.

  8. Monel Machining

    NASA Technical Reports Server (NTRS)

    1983-01-01

    Castle Industries, Inc. is a small machine shop manufacturing replacement plumbing repair parts, such as faucet, tub and ballcock seats. Therese Castley, president of Castle decided to introduce Monel because it offered a chance to improve competitiveness and expand the product line. Before expanding, Castley sought NERAC assistance on Monel technology. NERAC (New England Research Application Center) provided an information package which proved very helpful. The NASA database was included in NERAC's search and yielded a wealth of information on machining Monel.

  9. Machining strategies exploring reduction in energy consumption

    NASA Astrophysics Data System (ADS)

    Mamun, Abdullah Al

    The main aim of this thesis is to explore machining strategies, analyzing energy consumption using Design of Experiments (DOE) at the material removal rate (MRR), compare to cutting geometrical trajectories according to CNC parameters such as spindle RPM, feed rate, depth of cut per pass and total depth of cut. Spindle RPM, depth of cut per pass, and feed rate are selected as the main three factors and each factor has two levels: low-level (-) and high-level (+). These experiments have been performed at an end-milling machine by using a concept of a constant volume of material removal processes in the circular and linear geometrical slots in pine wood blocks. Standard energy logger equipment has used to measure energy consumption during end-milling operation. Different statistical analysis, such as ANOVA, regression line, and cause & effect diagram have used to show different energy consumption results in the material removal process. At the end the of data analysis, it is found that a significant amount of electricity demand is associated with machining pre-cutting & post-cutting stage and this significant amount of electricity demand is defined as peripheral energy. This peripheral energy is not involved in the actual performance of material removal process in the end-milling process. In the [Figure 11] end-milling process has been involved with pine wood blocks at constant volume of material removal (2.8 cubic inch) process. Results can be varied using of hard material removal process, such as steel & aluminum metals.

  10. Indiana Corn Dry Mill

    SciTech Connect

    2006-09-01

    The goal of this project is to perform engineering, project design, and permitting for the creation and commercial demonstration of a corn dry mill biorefinery that will produce fuel-grade ethanol, distillers dry grain for animal feed, and carbon dioxide for industrial use.

  11. 2. RW Meyer Sugar Mill: 18761899. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. RW Meyer Sugar Mill: 1876-1899. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Top roll and one bottom roll, mill housing or cheeks, and spur pinion gears. The broken projection on the mill beside the bottom roll indicates the location of the cane tray. The cane juice crushed from the cane flowed into the juice tray below the bottom rolls. It then flowed into a wooden gutter and through a short tunnel in the mill's masonry enclosure and on to the boiling house for further processing. The opening at the base of the masency wall (In the photograph) is where the gutter ran from the mill to the boiling house. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  12. Automatic Production Planning System to Achieve Flexible Direct Machining

    NASA Astrophysics Data System (ADS)

    Nakamoto, Keiichi; Shirase, Keiichi; Wakamatsu, Hidefumi; Tsumaya, Akira; Arai, Eiji

    For shortening of production lead-time, it is needed to eliminate time and efforts for process and operation planning after product design. However, a conventional NC machine tool has no autonomy and intelligence to achieve direct machining operation or “Rapid Manufacturing”. Because CL data and cutting parameters for machining operation have to be determined precisely in process and operation planning. In this study, in order to realize an autonomous and intelligent machine tool, the digital copy milling system which allows to generate tool paths during machining operation, and the trouble free machining strategy which allows to adapt cutting parameters, have been developed. And, an automatic process and operation planning system has been developed to integrate with the functions mentioned. This planning system works on commercial CAD software, and a prototype of autonomous and intelligent machine tool can achieve direct machining operation or “Rapid Manufacturing” which does not require any effort to prepare an NC program.

  13. Study of on-machine error identification and compensation methods for micro machine tools

    NASA Astrophysics Data System (ADS)

    Wang, Shih-Ming; Yu, Han-Jen; Lee, Chun-Yi; Chiu, Hung-Sheng

    2016-08-01

    Micro machining plays an important role in the manufacturing of miniature products which are made of various materials with complex 3D shapes and tight machining tolerance. To further improve the accuracy of a micro machining process without increasing the manufacturing cost of a micro machine tool, an effective machining error measurement method and a software-based compensation method are essential. To avoid introducing additional errors caused by the re-installment of the workpiece, the measurement and compensation method should be on-machine conducted. In addition, because the contour of a miniature workpiece machined with a micro machining process is very tiny, the measurement method should be non-contact. By integrating the image re-constructive method, camera pixel correction, coordinate transformation, the error identification algorithm, and trajectory auto-correction method, a vision-based error measurement and compensation method that can on-machine inspect the micro machining errors and automatically generate an error-corrected numerical control (NC) program for error compensation was developed in this study. With the use of the Canny edge detection algorithm and camera pixel calibration, the edges of the contour of a machined workpiece were identified and used to re-construct the actual contour of the work piece. The actual contour was then mapped to the theoretical contour to identify the actual cutting points and compute the machining errors. With the use of a moving matching window and calculation of the similarity between the actual and theoretical contour, the errors between the actual cutting points and theoretical cutting points were calculated and used to correct the NC program. With the use of the error-corrected NC program, the accuracy of a micro machining process can be effectively improved. To prove the feasibility and effectiveness of the proposed methods, micro-milling experiments on a micro machine tool were conducted, and the results

  14. Effect of milling temperature and post-milling cooling procedures on rice milling quality appraisals

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The objective of this research was to study the effects of different milling conditions and post-milling handling procedures on appraised milling quality of rough rice. Samples of medium grain rough rice (M202) with moisture content (MC) of 11.5±0.2% were used for this study. To create different mil...

  15. Vane Pump Casing Machining of Dumpling Machine Based on CAD/CAM

    NASA Astrophysics Data System (ADS)

    Huang, Yusen; Li, Shilong; Li, Chengcheng; Yang, Zhen

    Automatic dumpling forming machine is also called dumpling machine, which makes dumplings through mechanical motions. This paper adopts the stuffing delivery mechanism featuring the improved and specially-designed vane pump casing, which can contribute to the formation of dumplings. Its 3D modeling in Pro/E software, machining process planning, milling path optimization, simulation based on UG and compiling post program were introduced and verified. The results indicated that adoption of CAD/CAM offers firms the potential to pursue new innovative strategies.

  16. Experimental Investigation into the Effect of Ball End Milling Parameters on Surface Integrity of Inconel 718

    NASA Astrophysics Data System (ADS)

    Bhopale, Nandkumar N.; Joshi, Suhas S.; Pawade, Raju S.

    2015-02-01

    In machining of Inconel 718, various difficulties such as increased tool wear and poor machined surface quality are frequently encountered due to its high temperature strength and poor thermal properties. This work considers the effect of number of passes and the machining environment on the machined surface quality in ball end milling of Inconel 718, which hitherto has not been adequately understood. To this effect, extensive experimentation has been carried out to analyze machined surface quality and integrity in terms of surface roughness, surface damage, and microhardness variation in the machined surfaces. The machined surfaces show formation of distinct bands as a function of instantaneous machining parameters along the periphery of cutting tool edge. A distinct variation is also observed in the measured values of surface roughness and microhardness in these regions. The minimum surface roughness is obtained in the stable cutting zone and it increases toward the periphery of the cutter on band #2 and band #3. Microhardness of depth beneath the machined surface shows that the machining affected zone varies from 60 to 100 µm in ball end milling under various machining conditions.

  17. Design and implementation of a system for laser assisted milling of advanced materials

    NASA Astrophysics Data System (ADS)

    Wu, Xuefeng; Feng, Gaocheng; Liu, Xianli

    2016-04-01

    Laser assisted machining is an effective method to machine advanced materials with the added benefits of longer tool life and increased material removal rates. While extensive studies have investigated the machining properties for laser assisted milling(LAML), few attempts have been made to extend LAML to machining parts with complex geometric features. A methodology for continuous path machining for LAML is developed by integration of a rotary and movable table into an ordinary milling machine with a laser beam system. The machining strategy and processing path are investigated to determine alignment of the machining path with the laser spot. In order to keep the material removal temperatures above the softening temperature of silicon nitride, the transformation is coordinated and the temperature interpolated, establishing a transient thermal model. The temperatures of the laser center and cutting zone are also carefully controlled to achieve optimal machining results and avoid thermal damage. These experiments indicate that the system results in no surface damage as well as good surface roughness, validating the application of this machining strategy and thermal model in the development of a new LAML system for continuous path processing of silicon nitride. The proposed approach can be easily applied in LAML system to achieve continuous processing and improve efficiency in laser assisted machining.

  18. Workout Machine

    NASA Technical Reports Server (NTRS)

    1995-01-01

    The Orbotron is a tri-axle exercise machine patterned after a NASA training simulator for astronaut orientation in the microgravity of space. It has three orbiting rings corresponding to roll, pitch and yaw. The user is in the middle of the inner ring with the stomach remaining in the center of all axes, eliminating dizziness. Human power starts the rings spinning, unlike the NASA air-powered system. Marketed by Fantasy Factory (formerly Orbotron, Inc.), the machine can improve aerobic capacity, strength and endurance in five to seven minute workouts.

  19. On milling of thin-wall conical and tubular workpieces

    NASA Astrophysics Data System (ADS)

    Tsai, Mu-Ping; Tsai, Nan-Chyuan; Yeh, Cheng-Wei

    2016-05-01

    Thin-wall tubular-geometry workpieces have been widely applied in aircraft and medical industries. However, due to the special geometry of this kind of workpieces and induced poor machinability, the desired accuracy of machining tends to be greatly degraded, no matter what type of metal-cutting task such as milling, drilling or turning is undertaken. Though numerous research reports are available that the tool path can be planned on the basis of preset surface profile before actual milling operation is performed, it is still difficult to predict the real-time surface profile errors for peripheral milling of thin-wall tubular workpieces. Instead of relying on tool path planning, this research is focused on how to real-time formulate the appropriate applied cutting torque via feedback of spindle motor current. On the other hand, a few suitable cutting conditions which are able to prevent potential break/crack of thin-wall workpieces and enhance productivity but almost retain the same cutting quality is proposed in this research. To achieve this goal, estimated surface profile error on machined parts due to deflections caused by both tool and workpiece is studied at first. Traditionally, by adjusting cutting parameters such as feed rate or cut depth, the deflection of tool or workpiece can be expected not to exceed the specified limit. Instead, an effective feedback control loop is proposed by this work for applying real-time appropriate applied cutting torque to prevent potential break/crack of the thin-wall conical workpieces. The torque estimation approach by spindle motor current feedback and the corresponding fuzzy logic controller are employed. Compared with constant cutting torque during milling operation in tradition manner, it is observed that the time consumption of milling cycle by aid of the aforesaid fuzzy logic controller is greatly shortened while the resulted cutting accuracy upon finish of workpiece can be almost retained.

  20. Mills, Bernard Yarnton (1920-)

    NASA Astrophysics Data System (ADS)

    Murdin, P.

    2000-11-01

    Australian engineer and astronomer, born near Sydney, and worked with the Australian CSIR Division of Radiophysics. He measured the position of Cygnus A and identified a faint nebulosity as its origin, confirmed by a more accurate position by F. G. Smith and 200 in photographs by W BAADE and R MINKOWSKI showing Cygnus A as a peculiar galaxy. Mills built a cross-type radio interferometer at the...

  1. Ion Milling of Sapphire

    NASA Technical Reports Server (NTRS)

    Gregory, Don A.

    2002-01-01

    The ion figuring system at the Marshall Space Flight Center has been successfully used for at least three previous investigations into the ion milling of metals. The research was directed toward improving the surface quality of X-ray directing optics. These studies were performed on surfaces that were already hand polished to an excellent surface quality and were intended to remove the residual unwanted figure left by those techniques. The ion milling was typically carried out on test surfaces or mandrels that were several centimeters in width and length. The good thermal conductivity of the metal samples allowed the ion beam to be directed onto the sample for an indefinite period of time. This is not true of sapphire or most electrical insulators and problems have arisen in recent attempts to ion mill thin samples of sapphire. The failure and fracture of the material was likely due to thermal stresses and the relatively low thermal conductivity of sapphire (compared to most metals), These assumed stresses actually provided the key as to how they might be monitored. A thermal gradient in the sapphire sample will induce an effective index of refraction change and because of the shape constraint and the crystal structure and simple thermal expansion, this index change will be nonuniform across the sample. In all but simple cubic crystal structures, this leads to a spatially nonuniform optical retardance induced on any polarized optical beam traversing the sample, and it is this retardance that can be monitored using standard polarimetric procedures.

  2. Wacky Machines

    ERIC Educational Resources Information Center

    Fendrich, Jean

    2002-01-01

    Collectors everywhere know that local antique shops and flea markets are treasure troves just waiting to be plundered. Science teachers might take a hint from these hobbyists, for the next community yard sale might be a repository of old, quirky items that are just the things to get students thinking about simple machines. By introducing some…

  3. Machining of Fe[sub 3]Al intermetallics

    SciTech Connect

    Woodyard, J.R.

    1992-01-01

    Scientists at the US Bureau of Mines are studying iron aluminides as possible substitutes for stainless steels to reduce the Nation's dependence on imported strategic and critical materials. In a Bureau investigation on the mechanical properties of Fe-28Al, it was found that the material's machining properties were significantly improved at slow tool and feed speeds. Machining techniques normally used for brittle materials failed or were costly. Further experiments using a 5-in (12.7-cm) mill cutter with carbide inserts, operating dry at minimum machining speeds, produced visually smooth sample surfaces with no tool damage. As a result of these experiments and a review of published data on hydrogen embrittlement of iron aluminide under tension, non-water-based (e.g., sulfur-based) lubricants were chosen for production machining. Four-flute, 3/4-in(19-mm) carbide end mills were used at slow speed under lubrication. This latter procedure reduced tool wear and breakage by a factor of 2. Machined surfaces and specimen cross sections were analyzed by scanning electron microscopy to detect microcracking. Tensile tests gave the expected yield and ultimate strengths, indicating that no degradation by low-speed machining occurred. This study extends this work to show that the alloy can be machined at higher speeds using high-speed steel end mills, and that water-soluble cutting oil is a suitable lubricant and coolant. 11 figs., 1 tab.

  4. Respirable crystalline silica exposures during asphalt pavement milling at eleven highway construction sites.

    PubMed

    Hammond, Duane R; Shulman, Stanley A; Echt, Alan S

    2016-07-01

    Asphalt pavement milling machines use a rotating cutter drum to remove the deteriorated road surface for recycling. The removal of the road surface has the potential to release respirable crystalline silica, to which workers can be exposed. This article describes an evaluation of respirable crystalline silica exposures to the operator and ground worker from two different half-lane and larger asphalt pavement milling machines that had ventilation dust controls and water-sprays designed and installed by the manufacturers. Manufacturer A completed milling for 11 days at 4 highway construction sites in Wisconsin, and Manufacturer B completed milling for 10 days at 7 highway construction sites in Indiana. To evaluate the dust controls, full-shift personal breathing zone air samples were collected from an operator and ground worker during the course of normal employee work activities of asphalt pavement milling at 11 different sites. Forty-two personal breathing zone air samples were collected over 21 days (sampling on an operator and ground worker each day). All samples were below 50 µg/m(3) for respirable crystalline silica, the National Institute for Occupational Safety and Health recommended exposure limit. The geometric mean personal breathing zone air sample was 6.2 µg/m(3) for the operator and 6.1 µg/m(3) for the ground worker for the Manufacturer A milling machine. The geometric mean personal breathing zone air sample was 4.2 µg/m(3) for the operator and 9.0 µg/m(3) for the ground worker for the Manufacturer B milling machine. In addition, upper 95% confidence limits for the mean exposure for each occupation were well below 50 µg/m(3) for both studies. The silica content in the bulk asphalt material being milled ranged from 7-23% silica for roads milled by Manufacturer A and from 5-12% silica for roads milled by Manufacturer B. The results indicate that engineering controls consisting of ventilation controls in combination with water-sprays are

  5. Machine Process Capability Information Through Six Sigma

    SciTech Connect

    Lackner, M.F.

    1998-03-13

    A project investigating details concerning machine process capability information and its accessibility has been conducted. The thesis of the project proposed designing a part (denoted as a machine capability workpiece) based on the major machining features of a given machine. Parts are machined and measured to gather representative production, short-term variation. The information is utilized to predict the expected defect rate, expressed in terms of a composite sigma level process capability index, for a production part. Presently, decisions concerning process planning, particularly what machine will statistically produce the minimum amount of defects based on machined features and associated tolerances, are rarely made. Six sigma tools and methodology were employed to conduct this investigation at AlliedSignal FM and T. Tools such as the thought process map, factor relationship diagrams, and components of variance were used. This study is progressing toward completion. This research study was an example of how machine process capability information may be gathered for milling planar faces (horizontal) and slot features. The planning method used to determine where and how to gather variation for the part to be designed is known as factor relationship diagramming. Components-of-variation is then applied to the gathered data to arrive at the contributing level of variation illustrated within the factor relationship diagram. The idea of using this capability information beyond process planning to the other business enterprise operations is proposed.

  6. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  7. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  8. Machining Challenges: Macro to Micro Cutting

    NASA Astrophysics Data System (ADS)

    Shunmugam, M. S.

    2016-04-01

    Metal cutting is an important machining operation in the manufacture of almost all engineering components. Cutting technology has undergone several changes with the development of machine tools and cutting tools to meet challenges posed by newer materials, complex shapes, product miniaturization and competitive environments. In this paper, challenges in macro and micro cutting are brought out. Conventional and micro end-milling are included as illustrative examples and details are presented along with discussion. Lengthy equations are avoided to the extent possible, as the emphasis is on the basic concepts.

  9. Drilling Machines: Vocational Machine Shop.

    ERIC Educational Resources Information Center

    Thomas, John C.

    The lessons and supportive information in this field tested instructional block provide a guide for teachers in developing a machine shop course of study in drilling. The document is comprised of operation sheets, information sheets, and transparency masters for 23 lessons. Each lesson plan includes a performance objective, material and tools,…

  10. Analyzing the performance of diamond-coated micro end mills.

    SciTech Connect

    Torres, C. D.; Heaney, P. J.; Sumant, A. V.; Hamilton, M. A.; Carpick, R. W.; Pfefferkorn, F. E.; Univ. of Wisconsin at Madison; Univ. of Pennsylvania

    2009-06-01

    A method is presented to improve the tool life and cutting performance of 300 {micro}m diameter tungsten carbide (WC) micro end mills by applying thin (<300 nm) fine-grained diamond (FGD) and nanocrystalline diamond (NCD) coatings using the hot-filament chemical vapor deposition (HF-CVD) process. The performance of the diamond-coated tools has been evaluated by comparing their performance in dry slot milling of 6061-T6 aluminum against uncoated WC micro end mills. Tool wear, coating integrity, and chip morphology were characterized using SEM and white light interferometry. The initial test results show a dramatic improvement in the tool integrity (i.e., corners not breaking off), a lower wear rate, no observable adhesion of aluminum to the diamond-coated tool, and a significant reduction in the cutting forces (>50%). Reduction of the cutting forces is attributed to the low friction and adhesion of the diamond coating. However, approximately 80% of the tools coated with the larger FGD coatings failed during testing due to delamination. Additional machining benefits were attained for the NCD films, which was obtained by using a higher nucleation density seeding process for diamond growth. This process allowed for thinner, smaller grained diamond coatings to be deposited on the micro end mills, and enabled continued operation of the tool even after the integrity of the diamond coating had been compromised. As opposed to the FGD-coated end mills, only 40% of the NCD-tools experienced delamination issues.

  11. Optimization and Analysis of Nanocrystalline Diamond Coated Micro End Mills

    NASA Astrophysics Data System (ADS)

    Torres, Christopher D.

    This study compares the wear and performance of nanocrystalline diamond (NCD) coated and uncoated tungsten carbide (WC) micro end mills when machining 6061-T6 aluminum. Images of the tool profiles before and after milling are used to track changes in geometry caused by tool wear. Tool performance was characterized by the magnitude of cutting and thrust forces acting on 300 mum diameter end mills and through imaging and analysis of the tool and workpiece surfaces. Thin NCD coatings (<300 nm) allowed for an average of approximately 30 mm of milling before cutting edge fracture. Before edge fracture, the NCD coated tools produced highly uniform, burr free channels. In contrast, significant burring and surface irregularities were evident when using the uncoated tools. Even after cutting edge fracture, the NCD coated tools continued to produce cleaner channels with a lower amount of burring than the uncoated tools but fractured much more severely. However, NCD remaining within the tools' flutes resulted in lower cutting forces due to a reduced effective friction coefficient (friction and adhesion) between the tool surface and the cut chip. Carbon ion implantation (CII), one method to prevent the severe edge failure experienced by the NCD coated end mills, was used as a surface preparation technique to enhance both the cutting edge wear resistance and to increase the nucleation and growth of the diamond coating. Initial milling tests from the carbon ion implanted tools have indicated a drastic improvement in resistance to cutting edge fracture. The implantation of ions into the tool's surface induced compressive stress on the cutting edge, thereby increasing tool resistance. However, the inconsistency of CII has thus far resulted in poorly adhered diamond coatings. Additional stress analysis on the cutting edge has revealed the formation of detrimental bending stresses present during micro milling with an NCD coating. Increasing the cutting edge radius and the coating

  12. Charging machine

    DOEpatents

    Medlin, John B.

    1976-05-25

    A charging machine for loading fuel slugs into the process tubes of a nuclear reactor includes a tubular housing connected to the process tube, a charging trough connected to the other end of the tubular housing, a device for loading the charging trough with a group of fuel slugs, means for equalizing the coolant pressure in the charging trough with the pressure in the process tubes, means for pushing the group of fuel slugs into the process tube and a latch and a seal engaging the last object in the group of fuel slugs to prevent the fuel slugs from being ejected from the process tube when the pusher is removed and to prevent pressure liquid from entering the charging machine.

  13. Fullerene Machines

    NASA Technical Reports Server (NTRS)

    Globus, Al; Saini, Subhash (Technical Monitor)

    1998-01-01

    Fullerenes possess remarkable properties and many investigators have examined the mechanical, electronic and other characteristics of carbon SP2 systems in some detail. In addition, C-60 can be functionalized with many classes of molecular fragments and we may expect the caps of carbon nanotubes to have a similar chemistry. Finally, carbon nanotubes have been attached to t he end of scanning probe microscope (Spill) tips. Spills can be manipulated with sub-angstrom accuracy. Together, these investigations suggest that complex molecular machines made of fullerenes may someday be created and manipulated with very high accuracy. We have studied some such systems computationally (primarily functionalized carbon nanotube gears and computer components). If such machines can be combined appropriately, a class of materials may be created that can sense their environment, calculate a response, and act. The implications of such hypothetical materials are substantial.

  14. Fullerene Machines

    NASA Technical Reports Server (NTRS)

    Globus, Al; Saini, Subhash

    1998-01-01

    Recent computational efforts at NASA Ames Research Center and computation and experiment elsewhere suggest that a nanotechnology of machine phase functionalized fullerenes may be synthetically accessible and of great interest. We have computationally demonstrated that molecular gears fashioned from (14,0) single-walled carbon nanotubes and benzyne teeth should operate well at 50-100 gigahertz. Preliminary results suggest that these gears can be cooled by a helium atmosphere and a laser motor can power fullerene gears if a positive and negative charge have been added to form a dipole. In addition, we have unproven concepts based on experimental and computational evidence for support structures, computer control, a system architecture, a variety of components, and manufacture. Combining fullerene machines with the remarkable mechanical properties of carbon nanotubes, there is some reason to believe that a focused effort to develop fullerene nanotechnology could yield materials with tremendous properties.

  15. Induction machine

    DOEpatents

    Owen, Whitney H.

    1980-01-01

    A polyphase rotary induction machine for use as a motor or generator utilizing a single rotor assembly having two series connected sets of rotor windings, a first stator winding disposed around the first rotor winding and means for controlling the current induced in one set of the rotor windings compared to the current induced in the other set of the rotor windings. The rotor windings may be wound rotor windings or squirrel cage windings.

  16. Legionellosis Outbreak Associated with Asphalt Paving Machine, Spain, 2009

    PubMed Central

    Fenollar, José; Escribano, Isabel; González-Candelas, Fernando

    2010-01-01

    From 1999 through 2005 in Alcoi, Spain, incidence of legionellosis was continually high. Over the next 4 years, incidence was lower, but an increase in July 2009 led health authorities to declare an epidemic outbreak. A molecular epidemiology investigation showed that the allelic profiles for all Legionella pneumophila samples from the 2009 outbreak patients were the same, thus pointing to a common genetic origin for their infections, and that they were identical to that of the organism that had caused the previous outbreaks. Spatial-temporal and sequence-based typing analyses indicated a milling machine used in street asphalt repaving and its water tank as the most likely sources. As opposed to other machines used for street cleaning, the responsible milling machine used water from a natural spring. When the operation of this machine was prohibited and cleaning measures were adopted, infections ceased. PMID:20735921

  17. Important Questions about "Diploma Mills" and "Accreditation Mills."

    ERIC Educational Resources Information Center

    Council for Higher Education Accreditation, Washington, DC.

    This fact sheet discusses "diploma mills" and "accreditation mills," dubious providers of educational offerings or operations that offer certificates and degrees that are considered bogus. Because it is not always easy to identify these operations, questions are provided to help the potential student determine whether a provider is a diploma mill…

  18. 1. 'Saltbox' mill worker house located in Dixie Mill village ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. 'Saltbox' mill worker house located in Dixie Mill village area of LaGrange at 613 Arthur St. The saltbox house form is unusual in the LaGrange area and perhaps indicates the influence of Northern investors. - 613 Arthur Street (House), 613 Arthur Street, La Grange, Troup County, GA

  19. Mill recirculation system

    SciTech Connect

    Musto, R.L.

    1984-10-23

    A mill recirculation system that is operative for purposes of effecting the pulverization and firing of solid fuels, while yet possessing all of the desirable features of a direct fired system. The subject system includes pulverizer means classifier means and burner means as well as a preestablished fluid flow path by which the pulverizer means and the classifier means are interconnected in fluid flow relation with the burner means. In accord with the mode of operation of the subject mill recirculation system a stream of solid fuel is made to flow along the fluid flow path such that the solid fuel is pulverized in the pulverizer means, classified according to particle size in the classifier means and fired in the burner means. Further, a stream of a suitable gaseous medium is made to flow along the flow path such that the gaseous medium is operative to cause the solid fuel to be conveyed therewith through the pulverizer means while being dried thereby and to be conveyed therewith from the pulverizer means to the classifier means. At the classifier means a separation is had of the stream of the gaseous medium such that a portion of the gaseous medium is recirculated along with the oversize solid fuel particles bach to the pulverizer means, while the remainder of the gaseous medium is operative to convey the solid fuel particles that are of the desired size from the classifier means to the burner means for burning, i.e., firing, in the latter.

  20. Laser milling simulation system for moulds manufacturing

    NASA Astrophysics Data System (ADS)

    Tani, G.; Orazi, L.; Fortunato, A.; Cuccolini, G.

    2007-02-01

    This paper refers to the development of a numerical simulator for Laser Milling process useful for industrial applications able to predict the machining results when different materials are processed, different surface conditions are encountered and spatial and temporal distributions of the pulsed beam are set. The original software presented, developed by the authors, are well suited for simulating laser milling or laser micromachining operations with power density up to 10 14 W/m2 and pulse duration in the order of nanoseconds. The temperature of the solid phase is evaluated by solving the Fourier equation by using the finite difference method (FDM). The recession velocity of the ablating surface is evaluated according to the Hertz-Knudsen equation assuming that the explosive effects are negligible. The plasma plume is considered in local thermodynamical equilibrium (LTE) and the energy balance permits to evaluate the plume temperature, ion distribution and pressure under the assumption that the gas expansion, from the surface target, produces a sonic front. The plume energy balance is influenced by the energy lost for irradiation from the plume and by the quantity of laser beam energy reflected from the target surface. Numerical simulations have been conducted to quantify this influence on the plasma plume physical state and, consequently, on the ablation process considering a Nd:YAG diode pumped source and three different target materials: Fe-C alloy, copper and aluminum.

  1. Process integration study Kraft and Magnefite pulp and paper mill

    SciTech Connect

    Not Available

    1989-12-01

    The James River Camas mill produces 500,000 tons/year of paper from an integrated operation comprising both Kraft and Magnefite pulping, bleaching, recovery and paper machines. In addition to liquor recovery boilers the mill burns hog fuel and gas to supplement steam requirements. Electrical power demands on the site are met by a combination of on site back pressure turbines and purchased power. The mill was studied by the pinch analysis method and revealed scope to reduce thermal energy requirements by 12% on the Nos. 15, 16 and 20 paper machines and 7% in the cross pinch heat transfer in the existing mill configuration. These savings are equivalent to approximately 73 MBtu/hr in process steam, or 6.2% of total energy use. Pinch techniques reveal additional potential to save between 11--16 MBtu/hr in steam by appropriate process change, principally to black liquor concentrator and evaporator configuration. More significantly, about 36 MBtu/hr steam savings could be achieved by vapor compression heat pumping at the expense of about 1.3 MW electrical power. This amounts to 2.5% of total energy use. To realize these savings appropriate heat recovery networks are required downstream of the modified process equipment. Further scope was identified but not quantified on the remaining paper machines both to make heat savings and to integrate gas turbine power generation. Projects were identified to save up to 38 MBtu/hr of steam by process integration (i.e. 2.7% of total energy use). With appropriate process changes to concentrator configuration this saving can be increased by 9 MBtu/hr. Alternatively, vapor compression heat pumping can achieve 16 MBtu/hr in additional steam savings (1.8% of total energy use). 30 figs., 1 tab.

  2. TEMPO machine

    SciTech Connect

    Rohwein, G.J.; Lancaster, K.T.; Lawson, R.N.

    1986-06-01

    TEMPO is a transformer powered megavolt pulse generator with an output pulse of 100 ns duration. The machine was designed for burst mode operation at pulse repetition rates up to 10 Hz with minimum pulse-to-pulse voltage variations. To meet the requirement for pulse duration a nd a 20-..omega.. output impedance within reasonable size constraints, the pulse forming transmission line was designed as two parallel water-insulated, strip-type Blumleins. Stray capacitance and electric fields along the edges of the line elements were controlled by lining the tank with plastic sheet.

  3. Electrical machine

    DOEpatents

    De Bock, Hendrik Pieter Jacobus; Alexander, James Pellegrino; El-Refaie, Ayman Mohamed Fawzi; Gerstler, William Dwight; Shah, Manoj Ramprasad; Shen, Xiaochun

    2016-06-21

    An apparatus, such as an electrical machine, is provided. The apparatus can include a rotor defining a rotor bore and a conduit disposed in and extending axially along the rotor bore. The conduit can have an annular conduit body defining a plurality of orifices disposed axially along the conduit and extending through the conduit body. The rotor can have an inner wall that at least partially defines the rotor bore. The orifices can extend through the conduit body along respective orifice directions, and the rotor and conduit can be configured to provide a line of sight along the orifice direction from the respective orifices to the inner wall.

  4. Improving nanocrystalline diamond coatings for micro end mills

    NASA Astrophysics Data System (ADS)

    Heaney, Patrick J.

    A new method is presented for coating 300 mum diameter tungsten carbide (WC) micro end mills with diamond using a hot filament chemical vapor deposition (HF-CVD) method. This method has been developed to create uniform, conformal and continuous diamond coatings. Initial work is shown to prove the feasibility and concept of the project. This was the first work known to coat and evaluate the machining performance WC micro end mills. The performance of uncoated and coated micro end mills was evaluated by dry machining channels in 6061-T6 aluminum. The test results showed a 75% and 90% decrease in both cutting and trust forces for machining, respectfully. The coated tools produced a more predictable surface finish with no burring. These improved results are due to the superior tribological properties of diamond against aluminum. Initial results indicated severe problems with coating delamination causing complete tool failure. After proving the initial concept, new methods for optimizing the coating and improving performance were studied. Each optimization step is monitored through surface analysis techniques to monitor changes in coating morphology and diamond quality. Nucleation density was increased by improving the seed method, using ultra dispersed diamond (UDD) seed. The increase in nucleation density allowed the synthesis of coatings as thin as 60 nm. The adhesion of the coating to the tool was improved through carbon ion implantation (CII). CII is a different surface preparation technique that deactivates the effect of Co, while not weakening the tool. CII also creates a great nucleation layer which diamond can directly grow from, allowing the diamond coating to chemically bond to the substrate improving adhesion and eliminating the need for a seed layer. These thin coatings were shown to be of high quality sp3 trigonaly bonded diamond that resulted in lower machining forces with less delamination. The 90% reduction in machining forces that thin conformal

  5. Milling strategies evaluation when simulating the forming dies' functional surfaces production

    NASA Astrophysics Data System (ADS)

    Ižol, Peter; Tomáš, Miroslav; Beňo, Jozef

    2016-05-01

    The paper deals with selection and evaluation of milling strategies, available in CAM systems and applicable when complicated shape parts are produced, such as forming dies. A method to obtain samples is proposed and this stems from real forming die surface machined by proper strategies. The strategy applicability for the whole part - forming die - is reviewed by the particular specimen evaluation. The presented methodology has been verified by machining model die and comparing it to the production procedure proposed in other CAM systems.

  6. An Attachable Electromagnetic Energy Harvester Driven Wireless Sensing System Demonstrating Milling-Processes and Cutter-Wear/Breakage-Condition Monitoring

    PubMed Central

    Chung, Tien-Kan; Yeh, Po-Chen; Lee, Hao; Lin, Cheng-Mao; Tseng, Chia-Yung; Lo, Wen-Tuan; Wang, Chieh-Min; Wang, Wen-Chin; Tu, Chi-Jen; Tasi, Pei-Yuan; Chang, Jui-Wen

    2016-01-01

    An attachable electromagnetic-energy-harvester driven wireless vibration-sensing system for monitoring milling-processes and cutter-wear/breakage-conditions is demonstrated. The system includes an electromagnetic energy harvester, three single-axis Micro Electro-Mechanical Systems (MEMS) accelerometers, a wireless chip module, and corresponding circuits. The harvester consisting of magnets with a coil uses electromagnetic induction to harness mechanical energy produced by the rotating spindle in milling processes and consequently convert the harnessed energy to electrical output. The electrical output is rectified by the rectification circuit to power the accelerometers and wireless chip module. The harvester, circuits, accelerometer, and wireless chip are integrated as an energy-harvester driven wireless vibration-sensing system. Therefore, this completes a self-powered wireless vibration sensing system. For system testing, a numerical-controlled machining tool with various milling processes is used. According to the test results, the system is fully self-powered and able to successfully sense vibration in the milling processes. Furthermore, by analyzing the vibration signals (i.e., through analyzing the electrical outputs of the accelerometers), criteria are successfully established for the system for real-time accurate simulations of the milling-processes and cutter-conditions (such as cutter-wear conditions and cutter-breaking occurrence). Due to these results, our approach can be applied to most milling and other machining machines in factories to realize more smart machining technologies. PMID:26907297

  7. An Attachable Electromagnetic Energy Harvester Driven Wireless Sensing System Demonstrating Milling-Processes and Cutter-Wear/Breakage-Condition Monitoring.

    PubMed

    Chung, Tien-Kan; Yeh, Po-Chen; Lee, Hao; Lin, Cheng-Mao; Tseng, Chia-Yung; Lo, Wen-Tuan; Wang, Chieh-Min; Wang, Wen-Chin; Tu, Chi-Jen; Tasi, Pei-Yuan; Chang, Jui-Wen

    2016-01-01

    An attachable electromagnetic-energy-harvester driven wireless vibration-sensing system for monitoring milling-processes and cutter-wear/breakage-conditions is demonstrated. The system includes an electromagnetic energy harvester, three single-axis Micro Electro-Mechanical Systems (MEMS) accelerometers, a wireless chip module, and corresponding circuits. The harvester consisting of magnets with a coil uses electromagnetic induction to harness mechanical energy produced by the rotating spindle in milling processes and consequently convert the harnessed energy to electrical output. The electrical output is rectified by the rectification circuit to power the accelerometers and wireless chip module. The harvester, circuits, accelerometer, and wireless chip are integrated as an energy-harvester driven wireless vibration-sensing system. Therefore, this completes a self-powered wireless vibration sensing system. For system testing, a numerical-controlled machining tool with various milling processes is used. According to the test results, the system is fully self-powered and able to successfully sense vibration in the milling processes. Furthermore, by analyzing the vibration signals (i.e., through analyzing the electrical outputs of the accelerometers), criteria are successfully established for the system for real-time accurate simulations of the milling-processes and cutter-conditions (such as cutter-wear conditions and cutter-breaking occurrence). Due to these results, our approach can be applied to most milling and other machining machines in factories to realize more smart machining technologies. PMID:26907297

  8. Tunneling machine

    SciTech Connect

    Snyder, L.L.

    1980-02-19

    A diametrically compact tunneling machine for boring tunnels is disclosed. The machine includes a tubular support frame having a hollow piston mounted therein which is movable from a retracted position in the support frame to an extended position. A drive shaft is rotatably mounted in the hollow piston and carries a cutter head at one end. The hollow piston is restrained against rotational movement relative to the support frame and the drive shaft is constrained against longitudinal movement relative to the hollow piston. A plurality of radially extendible feet project from the support frame to the tunnel wall to grip the tunnel wall during a tunneling operation wherein the hollow piston is driven forwardly so that the cutter head works on the tunnel face. When the hollow piston is fully extended, a plurality of extendible support feet, which are fixed to the rearward and forward ends of the hollow piston, are extended, the radially extendible feet are retracted and the support frame is shifted forwardly by the piston so that a further tunneling operation may be initiated.

  9. Mitigation of chatter instabilities in milling by active structural control

    NASA Astrophysics Data System (ADS)

    Dohner, Jeffrey L.; Lauffer, James P.; Hinnerichs, Terry D.; Shankar, Natarajan; Regelbrugge, Mark; Kwan, Chi-Man; Xu, Roger; Winterbauer, Bill; Bridger, Keith

    2004-01-01

    This paper documents the experimental validation of an active control approach for mitigating chatter in milling. To the authors knowledge, this is the first successful hardware demonstration of this approach. This approach is very different from many existing approaches that avoid instabilities by varying process parameters to seek regions of stability or by altering the regenerative process. In this approach, the stability lobes of the machine and tool are actively raised. This allows for machining at spindle speeds that are more representative of those used in existing machine tools. An active control system was implemented using actuators and sensors surrounding a spindle and tool. Due to the complexity of controlling from a stationary co-ordinate system and sensing from a rotating system, a telemetry system was used to transfer structural vibration data from the tool to a control processor. Closed-loop experiments produced up to an order of magnitude improvement in metal removal rate.

  10. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice... (percent) Removed by a 5 plate 3 (percent) Removed by a 6 plate 3 (percent) Through a 6 sieve 3...

  11. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice...) (percent) Chalky kernels 1,2 In long grain rice (percent) In medium or short grain rice (percent)...

  12. 35. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Bevel gear at lower end of vertical drive shaft in foreground turned bevel gear of top roll when the vertical drive shaft was in place in the brass-bearing socket in the middle ground of the photograph. The bolts above the top roll and at the side of the two bottom rolls adjusted the pressure and position of the rolls' brass bearings. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  13. Determination of Machining Parameters of Corn Byproduct Filled Plastics

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In a collaborative project between the USDA and Northern Illinois University, the use of ethanol corn processing by-products as bio-filler materials in the compression molding of phenolic plastics has been studied. This paper reports on the results of a machinability study in the milling of various ...

  14. 113. VIEW OF MACHINE SHOP FROM WEST. AREA IN FOREGROUND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    113. VIEW OF MACHINE SHOP FROM WEST. AREA IN FOREGROUND WAS ONCE ENCLOSED AS PART OF THE SHOP. THE TRAM LINE AND SNOWSHED RAN TO THE RIGHT (SOUTH) TO EAGLE MINE PORTAL. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  15. Determining Machining Parameters of Corn Byproduct Filled Plastics

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In a collaborative project between the USDA and Northern Illinois University, the use of corn ethanol processing byproducts (i.e., DDGS) as bio-filler materials in the compression molding of phenolic plastics has been studied. This paper reports on the results of a machinability study in the milling...

  16. Vision-based on-machine measurement for CNC machine tool

    NASA Astrophysics Data System (ADS)

    Xia, Ruixue; Han, Jiang; Lu, Rongsheng; Xia, Lian

    2015-02-01

    A vision-based on-machine measurement system (OMM) was developed to improve manufacturing effectiveness. It was based on a visual probe to enable the CNC machine tool itself to act as a coordinate measuring machine (CMM) to inspect a workpiece. The proposed OMM system was composed of a visual probe and two software modules: computer-aided inspection planning (CAIP) module and measurement data processing (MDP) module. The auto-focus function of the visual probe was realized by using astigmatic method. The CAIP module was developed based on a CAD development platform with Open CASCADE as its kernel. The MDP module includes some algorithms for determination of inspection parameters, for example, the chamfered hole was measured through focus variation. The entire system was consequently verified on a CNC milling machine.

  17. Parallel machines: Parallel machine languages

    SciTech Connect

    Iannucci, R.A. )

    1990-01-01

    This book presents a framework for understanding the tradeoffs between the conventional view and the dataflow view with the objective of discovering the critical hardware structures which must be present in any scalable, general-purpose parallel computer to effectively tolerate latency and synchronization costs. The author presents an approach to scalable general purpose parallel computation. Linguistic Concerns, Compiling Issues, Intermediate Language Issues, and hardware/technological constraints are presented as a combined approach to architectural Develoement. This book presents the notion of a parallel machine language.

  18. Experimental investigations on cryogenic cooling by liquid nitrogen in the end milling of hardened steel

    NASA Astrophysics Data System (ADS)

    Ravi, S.; Pradeep Kumar, M.

    2011-09-01

    Milling of hardened steel generates excessive heat during the chip formation process, which increases the temperature of cutting tool and accelerates tool wear. Application of conventional cutting fluid in milling process may not effectively control the heat generation also it has inherent health and environmental problems. To minimize health hazard and environmental problems caused by using conventional cutting fluid, a cryogenic cooling set up is developed to cool tool-chip interface using liquid nitrogen (LN 2). This paper presents results on the effect of LN 2 as a coolant on machinability of hardened AISI H13 tool steel for varying cutting speed in the range of 75-125 m/min during end milling with PVD TiAlN coated carbide inserts at a constant feed rate. The results show that machining with LN 2 lowers cutting temperature, tool flank wear, surface roughness and cutting forces as compared with dry and wet machining. With LN 2 cooling, it has been found that the cutting temperature was reduced by 57-60% and 37-42%; the tool flank wear was reduced by 29-34% and 10-12%; the surface roughness was decreased by 33-40% and 25-29% compared to dry and wet machining. The cutting forces also decreased moderately compared to dry and wet machining. This can be attributed to the fact that LN 2 machining provides better cooling and lubrication through substantial reduction in the cutting zone temperature.

  19. Response sensitivity analysis of the dynamic milling process based on the numerical integration method

    NASA Astrophysics Data System (ADS)

    Ding, Ye; Zhu, Limin; Zhang, Xiaojian; Ding, Han

    2012-09-01

    As one of the bases of gradient-based optimization algorithms, sensitivity analysis is usually required to calculate the derivatives of the system response with respect to the machining parameters. The most widely used approaches for sensitivity analysis are based on time-consuming numerical methods, such as finite difference methods. This paper presents a semi-analytical method for calculation of the sensitivity of the stability boundary in milling. After transforming the delay-differential equation with time-periodic coefficients governing the dynamic milling process into the integral form, the Floquet transition matrix is constructed by using the numerical integration method. Then, the analytical expressions of derivatives of the Floquet transition matrix with respect to the machining parameters are obtained. Thereafter, the classical analytical expression of the sensitivity of matrix eigenvalues is employed to calculate the sensitivity of the stability lobe diagram. The two-degree-of-freedom milling example illustrates the accuracy and efficiency of the proposed method. Compared with the existing methods, the unique merit of the proposed method is that it can be used for analytically computing the sensitivity of the stability boundary in milling, without employing any finite difference methods. Therefore, the high accuracy and high efficiency are both achieved. The proposed method can serve as an effective tool for machining parameter optimization and uncertainty analysis in high-speed milling.

  20. Development of a Tri-Axial Cutting Force Sensor for the Milling Process

    PubMed Central

    Li, Yingxue; Zhao, Yulong; Fei, Jiyou; Zhao, You; Li, Xiuyuan; Gao, Yunxiang

    2016-01-01

    This paper presents a three-component fixed dynamometer based on a strain gauge, which reduces output errors produced by the cutting force imposed on different milling positions of the workpiece. A reformative structure of tri-layer cross beams is proposed, sensitive areas were selected, and corresponding measuring circuits were arranged to decrease the inaccuracy brought about by positional variation. To simulate the situation with a milling cutter moving on the workpiece and validate the function of reducing the output errors when the milling position changes, both static calibration and dynamic milling tests were implemented on different parts of the workpiece. Static experiment results indicate that with standard loads imposed, the maximal deviation between the measured forces and the standard inputs is 4.87%. The results of the dynamic milling test illustrate that with identical machining parameters, the differences in output variation between the developed sensor and standard dynamometer are no larger than 6.61%. Both static and dynamic experimental results demonstrate that the developed dynamometer is suitable for measuring milling force imposed on different positions of the workpiece, which shows potential applicability in machining a monitoring system. PMID:27007374

  1. Development of a Tri-Axial Cutting Force Sensor for the Milling Process.

    PubMed

    Li, Yingxue; Zhao, Yulong; Fei, Jiyou; Zhao, You; Li, Xiuyuan; Gao, Yunxiang

    2016-01-01

    This paper presents a three-component fixed dynamometer based on a strain gauge, which reduces output errors produced by the cutting force imposed on different milling positions of the workpiece. A reformative structure of tri-layer cross beams is proposed, sensitive areas were selected, and corresponding measuring circuits were arranged to decrease the inaccuracy brought about by positional variation. To simulate the situation with a milling cutter moving on the workpiece and validate the function of reducing the output errors when the milling position changes, both static calibration and dynamic milling tests were implemented on different parts of the workpiece. Static experiment results indicate that with standard loads imposed, the maximal deviation between the measured forces and the standard inputs is 4.87%. The results of the dynamic milling test illustrate that with identical machining parameters, the differences in output variation between the developed sensor and standard dynamometer are no larger than 6.61%. Both static and dynamic experimental results demonstrate that the developed dynamometer is suitable for measuring milling force imposed on different positions of the workpiece, which shows potential applicability in machining a monitoring system. PMID:27007374

  2. Safety issues in high speed machining

    NASA Astrophysics Data System (ADS)

    1994-05-01

    There are several risks related to High-Speed Milling, but they have not been systematically determined or studied so far. Increased loads by high centrifugal forces may result in dramatic hazards. Flying tools or fragments from a tool with high kinetic energy may damage surrounding people, machines and devices. In the project, mechanical risks were evaluated, theoretic values for kinetic energies of rotating tools were calculated, possible damages of the flying objects were determined and terms to eliminate the risks were considered. The noise levels of the High-Speed Machining center owned by the Helsinki University of Technology (HUT) and the Technical Research Center of Finland (VTT) in practical machining situation were measured and the results were compared to those after basic preventive measures were taken.

  3. VIEW SOUTHEAST LEFTBUILDING 25NO 2 WIRE MILL (c. 1853) CENTER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW SOUTHEAST LEFT-BUILDING 25-NO 2 WIRE MILL (c. 1853) CENTER BUILDING 27 PATTERN SHOP (c.1853) NEXT BUILDING 28 BLACKSMITH SHOP (1885) NEXT BUILDING 32 MACHINE SHOP (1890) EXTREME RIGHT-DOBBINS BUILDING (NOT AM STEEL & WIRE) - John A. Roebling's Sons Company & American Steel & Wire Company, South Broad, Clark, Elmer, Mott & Hudson Streets, Trenton, Mercer County, NJ

  4. Direct core structuring of microstructured optical fibers using focused ion beam milling.

    PubMed

    Warren-Smith, Stephen C; André, Ricardo M; Perrella, Christopher; Dellith, Jan; Bartelt, Hartmut

    2016-01-11

    We demonstrate the use of focused ion beam milling to machine optical structures directly into the core of microstructured optical fibers. The particular fiber used was exposed-core microstructured optical fiber, which allowed direct access to the optically guiding core. Two different designs of Fabry-Perot cavity were fabricated and optically characterized. The first cavity was formed by completely removing a section of the fiber core, while the second cavity consisted of a shallow slot milled into the core, leaving the majority of the core intact. This work highlights the possibility of machining complex optical devices directly onto the core of microstructured optical fibers using focused ion beam milling for applications including environmental, chemical, and biological sensing. PMID:26832268

  5. Design and fabrication of nano-scale single crystal diamond cutting tool by focused ion beam (FIB) milling

    NASA Astrophysics Data System (ADS)

    Baek, Seung-Yub

    2015-07-01

    Micro/nanoscale diamond cutting tools used in ultra-precision machining can be fabricated by precision grinding, but it is hard to fabricate a tool with a nanometric cutting edge and complex configurations. High-precision geometry accuracy and special shapes for microcutting tools with sharp edges can be achieved by FIB milling. Because the FIB milling method induces much smaller machining stress compared with conventional precision grinding methods. In this study, the FIB milling characteristics of single-crystal diamond were investigated, along with methods for decreasing the FIB-induced damage on diamond tools. Lift-off process method and Pt(Platinum) coating process method with FIB milling were investigated to reduce the damage layer on diamond substrate and quadrilateral-shaped single-crystal diamond cutting tool with cutting edge width under 500 nm were obtained.

  6. Visual inspection on paper by machine vision

    NASA Astrophysics Data System (ADS)

    Kalviainen, Heikki; Saarinen, Pasi; Salmela, Petja; Sadovnikov, Albert; Drobchenko, Alexander

    2003-10-01

    There are several important standard laboratory experiments for determining the quality of produced paper in the paper making industry. To know the quality is essential since it defines the use of paper for various purposes. Moreover, customers are expecting a certain degree of quality. Many of paper printability tests are based on off-line visual inspection. Currently these tests are done by printing test marks on a piece of paper and then observing the quality by a human evaluator. In this report visual inspection on paper by machine vision is discussed from a point of off-line industrial measurements. The work focuses on the following paper printability problems: missing dots (Heliotest), print dot density, unevenness of printing image, surface strength (IGT), ink setting, linting, fiber counting, and digital printing. Compared to visual inspection by human evaluation, automated machine vision systems could offer several useful advantages: less deviations in measurements, better measurement accuracy, new printability parameters, shorter measurement times, less manpower to monotonic measurements, many quality parameters by one system, and automatic data transfer to mill level information systems. Current results with paper and board samples indicate that human evaluators could be replaced. However, further research is needed since the printability problems vary mill by mill, there is a large number of various paper and board samples, and the relationships between off-line and on-line measurements must be considered.

  7. Micro electrical discharge milling of WC-Co using a deionized water spray and a bipolar pulse

    NASA Astrophysics Data System (ADS)

    Song, Ki Young; Chung, Do Kwan; Park, Min Soo; Chu, Chong Nam

    2010-04-01

    Micro electrical discharge milling (ED-milling) is an effective machining process for manufacturing micro structures on hard metals. This method of machining generally uses kerosene or deionized water as the working fluid, both of which are associated with some problems. Kerosene results in considerable electrode wear and deionized water causes electrolytic corrosion in workpieces. In particular, when cemented tungsten carbide (WC-Co), which has superior strength, hardness and wear resistance, is machined by electrical discharge machining (EDM), the problem of electrolytic corrosion arises as a matter of course since the material is very susceptible to electrolyzation. In this study, spray ED-milling with a bipolar pulsed power source and deionized water was conducted to solve the above problems. This method uses a water spray, which is a mixture of compressed air and deionized water. The spray is injected into the machining gap between the electrode and the workpiece. WC-Co was used for the workpiece and micro grooves were machined on the workpiece. As a result, using the spray ED-milling method, high-quality micro grooves were manufactured on the WC-Co workpiece with no electrolytic corrosion and almost-zero electrode wear.

  8. [Rehabilitation by composite prosthesis combining milling of embedded bilateral edentulous: a clinical report].

    PubMed

    Janati, G; Cheikh, Y; Touwaye, S; Bellemkhannate, S

    2014-06-01

    The treatments with composite prosthesis require the completion of milling. These precision preparations in the fixed prosthesis promote the integration of removable partial denture with metallic framework in mechanical (prosthetic balance), physiological, aesthetical and psychological point of view. Their conception and realization are always subordinated to the balance principles of the removable partial denture. The precision they require need the use of a dental milling machine working along the predetermined insertion axis of the partial denture casting and require an excellent communication and a close collaboration between dentist and experienced technician of laboratory. In this paper, after a recalling about the milling (definition, description, interests), we will detail the steps to achieve clinical and laboratory needs for a rehabilitation by composite prosthesis combining milling, and it will be illustrated through a clinical case with a bilateral tooth-supported edentulous in the maxilla. PMID:25223144

  9. Fuzzy stability analysis of regenerative chatter in milling

    NASA Astrophysics Data System (ADS)

    Sims, Neil D.; Manson, Graeme; Mann, Brian

    2010-04-01

    During machining, unstable self-excited vibrations known as regenerative chatter can occur, causing excessive tool wear or failure, and a poor surface finish on the machined workpiece. Consequently it is desirable to predict, and hence avoid the onset of this instability. Regenerative chatter is a function of empirical cutting coefficients, and the structural dynamics of the machine-tool system. There can be significant uncertainties in the underlying parameters, so the predicted stability limits do not necessarily agree with those found in practice. In the present study, fuzzy arithmetic techniques are applied to the chatter stability problem. It is first shown that techniques based upon interval arithmetic are not suitable for this problem due to the issue of recursiveness. An implementation of fuzzy arithmetic is then developed based upon the work of Hanss and Klimke. The arithmetic is then applied to two techniques for predicting milling chatter stability: the classical approach of Altintas, and the time-finite element method of Mann. It is shown that for some cases careful programming can reduce the computational effort to acceptable levels. The problem of milling chatter uncertainty is then considered within the framework of Ben-Haim's information-gap theory. It is shown that the presented approach can be used to solve process design problems with robustness to the uncertain parameters. The fuzzy stability bounds are then compared to previously published data, to investigate how uncertainty propagation techniques can offer more insight into the accuracy of chatter predictions.

  10. Tool compensation using statistical process control on complex milling operations

    SciTech Connect

    Reilly, J.M.

    1994-03-01

    In today`s competitive manufacturing environment, many companies increasingly rely on numerical control (NC) mills to produce products at a reasonable cost. Typically, this is done by producing as many features as possible at each machining operation to minimize the total number of shop hours invested per part. Consequently, the number of cutting tools involved in one operation can become quite large since NC mills have the capacity to use in excess of 100 cutting tools. As the number of cutting tools increases, the difficulty of applying optimum tool compensation grows exponentially, quickly overwhelming machine operators and engineers. A systematic method of managing tool compensation is required. The name statistical process control (SPC) suggests a technique in which statistics are used to stabilize and control a machining operation. Feedback and control theory, the study of the stabilization of electronic and mechanical systems, states that control can be established by way of a feedback network. If these concepts were combined, SPC would stabilize and control manufacturing operations through the incorporation of statistically processed feedback. In its simplest application, SPC has been used as a tool to analyze inspection data. In its most mature application, SPC can be the link that applies process feedback. The approach involves: (1) identifying the significant process variables adjusted by the operator; (2) developing mathematical relationships that convert strategic part measurements into variable adjustments; and (3) implementing SPC charts that record required adjustment to each variable.

  11. Machine musicianship

    NASA Astrophysics Data System (ADS)

    Rowe, Robert

    2002-05-01

    The training of musicians begins by teaching basic musical concepts, a collection of knowledge commonly known as musicianship. Computer programs designed to implement musical skills (e.g., to make sense of what they hear, perform music expressively, or compose convincing pieces) can similarly benefit from access to a fundamental level of musicianship. Recent research in music cognition, artificial intelligence, and music theory has produced a repertoire of techniques that can make the behavior of computer programs more musical. Many of these were presented in a recently published book/CD-ROM entitled Machine Musicianship. For use in interactive music systems, we are interested in those which are fast enough to run in real time and that need only make reference to the material as it appears in sequence. This talk will review several applications that are able to identify the tonal center of musical material during performance. Beyond this specific task, the design of real-time algorithmic listening through the concurrent operation of several connected analyzers is examined. The presentation includes discussion of a library of C++ objects that can be combined to perform interactive listening and a demonstration of their capability.

  12. Machine wanting.

    PubMed

    McShea, Daniel W

    2013-12-01

    Wants, preferences, and cares are physical things or events, not ideas or propositions, and therefore no chain of pure logic can conclude with a want, preference, or care. It follows that no pure-logic machine will ever want, prefer, or care. And its behavior will never be driven in the way that deliberate human behavior is driven, in other words, it will not be motivated or goal directed. Therefore, if we want to simulate human-style interactions with the world, we will need to first understand the physical structure of goal-directed systems. I argue that all such systems share a common nested structure, consisting of a smaller entity that moves within and is driven by a larger field that contains it. In such systems, the smaller contained entity is directed by the field, but also moves to some degree independently of it, allowing the entity to deviate and return, to show the plasticity and persistence that is characteristic of goal direction. If all this is right, then human want-driven behavior probably involves a behavior-generating mechanism that is contained within a neural field of some kind. In principle, for goal directedness generally, the containment can be virtual, raising the possibility that want-driven behavior could be simulated in standard computational systems. But there are also reasons to believe that goal-direction works better when containment is also physical, suggesting that a new kind of hardware may be necessary. PMID:23792091

  13. 7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND MECHANIC SHED. - Vanadium Corporation of America (VCA) Naturita Mill, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  14. 8. VIEW OF THE MILL (FEATURE B27) AND MILL TAILINGS, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW OF THE MILL (FEATURE B-27) AND MILL TAILINGS, FACING EAST. PHOTO TAKEN FROM TOP OF THE TAILINGS. - Nevada Lucky Tiger Mill & Mine, East slope of Buckskin Mountain, Paradise Valley, Humboldt County, NV

  15. SUBAQUEOUS DISPOSAL OF MILL TAILINGS

    SciTech Connect

    Neeraj K. Mendiratta; Roe-Hoan Yoon; Paul Richardson

    1999-09-03

    A study of mill tailings and sulfide minerals was carried out in order to understand their behavior under subaqueous conditions. A series of electrochemical experiments, namely, cyclic voltammetry, electrochemical impedance spectroscopy and galvanic coupling tests were carried out in artificial seawater and in pH 6.8 buffer solutions with chloride and ferric salts. Two mill tailings samples, one from the Kensington Mine, Alaska, and the other from the Holden Mine, Washington, were studied along with pyrite, galena, chalcopyrite and copper-activated sphalerite. SEM analysis of mill tailings revealed absence of sulfide minerals from the Kensington Mine mill tailings, whereas the Holden Mine mill tailings contained approximately 8% pyrite and 1% sphalerite. In order to conduct electrochemical tests, carbon matrix composite (CMC) electrodes of mill tailings, pyrite and galena were prepared and their feasibility was established by conducting a series of cyclic voltammetry tests. The cyclic voltammetry experiments carried out in artificial seawater and pH 6.8 buffer with chloride salts showed that chloride ions play an important role in the redox processes of sulfide minerals. For pyrite and galena, peaks were observed for the formation of chloride complexes, whereas pitting behavior was observed for the CMC electrodes of the Kensington Mine mill tailings. The electrochemical impedance spectroscopy conducted in artificial seawater provided with the Nyquist plots of pyrite and galena. The Nyquist plots of pyrite and galena exhibited an inert range of potential indicating a slower rate of leaching of sulfide minerals in marine environments. The galvanic coupling experiments were carried out to study the oxidation of sulfide minerals in the absence of oxygen. It was shown that in the absence of oxygen, ferric (Fe3+) ions might oxidize the sulfide minerals, thereby releasing undesirable oxidation products in the marine environment. The source of Fe{sup 3{minus}} ions may be

  16. Diamond micro-milling of lithium niobate for sensing applications

    NASA Astrophysics Data System (ADS)

    Huo, Dehong; Jie Choong, Zi; Shi, Yilun; Hedley, John; Zhao, Yan

    2016-09-01

    Lithium niobate (LiNbO3) is a crystalline material which is widely applied in surface acoustic wave, microelectromechanical systems (MEMS), and optical devices, owing to its superior physical, optical, and electronic properties. Due to its low toughness and chemical inactivity, LiNbO3 is considered to be a hard-to-machine material and has been traditionally left as as an inert substrate upon which other micro structures are deposited. However, in order to make use of its superior material properties and increase efficiency, the fabrication of microstructures directly on LiNbO3 is in high demand. This paper presents an experimental investigation on the micro machinability of LiNbO3 via micro milling with the aim of obtaining optimal process parameters. Machining of micro slots was performed on Z-cut LiNbO3 wafers using single crystal diamond tools. Surface and edge quality, cutting forces, and the crystallographic effect were examined and characterized. Ductile mode machining of LiNbO3 was found to be feasible at a low feed rate and small depth of cut. A strong crystallographic effect on the machined surface quality was also observed. Finally, some LiNbO3 micro components applicable to sensing applications were fabricated.

  17. Knife mill operating factors effect on switchgrass particle size distributions

    SciTech Connect

    Bitra, V.S.P.; Womac, A.R.; Yang, Y.T.; Igathinathane, C.; Miu, P.I; Chevanan, Nehru; Sokhansanj, Shahabaddine

    2009-06-01

    Biomass particle size impacts handling, storage, conversion, and dust control systems. Switchgrass (Panicum virgatum L.) particle size distributions created by a knife mill were determined for integral classifying screen sizes from 12.7 to 50.8 mm, operating speeds from 250 to 500 rpm, and mass input rates from 2 to 11 kg/min. Particle distributions were classified with standardized sieves for forage analysis that included horizontal sieving motion with machined-aluminum sieves of thickness proportional to sieve opening dimensions. Then, a wide range of analytical descriptors were examined to mathematically represent the range of particle sizes in the distributions. Correlation coefficient of geometric mean length with knife mill screen size, feed rate, and speed were 0.872, 0.349, and 0.037, respectively. Hence, knife mill screen size largely determined particle size of switchgrass chop. Feed rate had an unexpected influence on particle size, though to a lesser degree than screen size. The Rosin Rammler function fit the chopped switchgrass size distribution data with an R2 > 0.982. Mass relative span was greater than 1, which indicated a wide distribution of particle sizes. Uniformity coefficient was more than 4.0, which indicated a large assortment of particles and also represented a well-graded particle size distribution. Knife mill chopping of switchgrass produced strongly fine skewed mesokurtic particles with 12.7 25.4 mm screens and fine skewed mesokurtic particles with 50.8 mm screen. Results of this extensive analysis of particle sizes can be applied to selection of knife mill operating parameters to produce a particular size of switchgrass chop, and will serve as a guide for relations among the various analytic descriptors of biomass particle distributions.

  18. Gas fluidized-bed stirred media mill

    SciTech Connect

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  19. Applied machine vision

    SciTech Connect

    Not Available

    1984-01-01

    This book presents the papers given at a conference on robot vision. Topics considered at the conference included the link between fixed and flexible automation, general applications of machine vision, the development of a specification for a machine vision system, machine vision technology, machine vision non-contact gaging, and vision in electronics manufacturing.

  20. Machine Shop Lathes.

    ERIC Educational Resources Information Center

    Dunn, James

    This guide, the second in a series of five machine shop curriculum manuals, was designed for use in machine shop courses in Oklahoma. The purpose of the manual is to equip students with basic knowledge and skills that will enable them to enter the machine trade at the machine-operator level. The curriculum is designed so that it can be used in…

  1. Performance of Process Damping in Machining Titanium Alloys at Low Cutting Speed with Different Helix Tools

    NASA Astrophysics Data System (ADS)

    Shaharun, M. A.; Yusoff, A. R.; Reza, M. S.; Jalal, K. A.

    2012-09-01

    Titanium is a strong, lustrous, corrosion-resistant and transition metal with a silver color to produce strong lightweight alloys for industrial process, automotive, medical instruments and other applications. However, it is very difficult to machine the titanium due to its poor machinability. When machining titanium alloys with the conventional tools, the wear rate of the tool is rapidly accelerate and it is generally difficult to achieve at high cutting speed. In order to get better understanding of machining titanium alloy, the interaction between machining structural system and the cutting process which result in machining instability will be studied. Process damping is a useful phenomenon that can be exploited to improve the limited productivity of low speed machining. In this study, experiments are performed to evaluate the performance of process damping of milling under different tool helix geometries. The results showed that the helix of 42° angle is significantly increase process damping performance in machining titanium alloy.

  2. Meso-scale machining capabilities and issues

    SciTech Connect

    BENAVIDES,GILBERT L.; ADAMS,DAVID P.; YANG,PIN

    2000-05-15

    Meso-scale manufacturing processes are bridging the gap between silicon-based MEMS processes and conventional miniature machining. These processes can fabricate two and three-dimensional parts having micron size features in traditional materials such as stainless steels, rare earth magnets, ceramics, and glass. Meso-scale processes that are currently available include, focused ion beam sputtering, micro-milling, micro-turning, excimer laser ablation, femto-second laser ablation, and micro electro discharge machining. These meso-scale processes employ subtractive machining technologies (i.e., material removal), unlike LIGA, which is an additive meso-scale process. Meso-scale processes have different material capabilities and machining performance specifications. Machining performance specifications of interest include minimum feature size, feature tolerance, feature location accuracy, surface finish, and material removal rate. Sandia National Laboratories is developing meso-scale electro-mechanical components, which require meso-scale parts that move relative to one another. The meso-scale parts fabricated by subtractive meso-scale manufacturing processes have unique tribology issues because of the variety of materials and the surface conditions produced by the different meso-scale manufacturing processes.

  3. Finite-Element Simulation of Conventional and High-Speed Peripheral Milling of Hardened Mold Steel

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    A finite-element model (FEM) with the flow stress and typical fracture is used to simulate a hard machining process, which before this work could not adequately represent the constitutive behavior of workpiece material that is usually heat treated to hardness levels above 50 Rockwell C hardness (HRC). Thus, a flow stress equation with a variation in hardness is used in the computer simulation of hard machining. In this article, the influence of the milling speed on the cutting force, chip morphology, effective stress, and cutting temperature in the deformation zones of both conventional and high-speed peripheral milling hardened mold steel is systematically studied by finite-element analysis (FEA). By taking into consideration the importance of material characteristics during the milling process, the similar Johnson-Cook’s constitutive equation with hardened mold steel is introduced to the FEM to investigate the peripheral milling of hardened mold steel. In comparison with the experimental data of the cutting force at various cutting speeds, the simulation result is identical with the measured data. The results indicate that the model can be used to accurately predict the behavior of hardened mold steel in both conventional and high-speed milling.

  4. Three dimensional finite element simulation and analysis of residual stress in milling

    NASA Astrophysics Data System (ADS)

    Liu, Haitao; Sun, Yazhou; Liang, Yingchun; Lu, Zesheng

    2010-10-01

    Framework parts are extensively used in aerospace industry and milling is its main processing method. This study aims at the milling of aluminum alloy 2024-T351. With the analysis of the milling cutter structure, the virtual topology technology was used to carry on the pretreatment of the milling cutter model, and the adaptive meshing technique was applied. Johnson-Cook's coupled thermo-mechanical model was used as the material model of workpiece. Johnson-Cook's shear failure principle was used as the material failure criterion. The modified Coulomb's law whose slide friction area is combined with sticking friction was used to compute the friction between tool and workpiece. And a more realistic three-dimensional finite element model of milling was finally established. The process of chip formation was simulated in this model. The distribution of surface residual stress at different spindle speed was obtained through finite element simulating. And with the analysis of the results, the basic affecting law of spindle speed to residual stress of machined surface was found, which provides a basis for practical machining.

  5. Qualitative classification of milled rice grains using computer vision and metaheuristic techniques.

    PubMed

    Zareiforoush, Hemad; Minaei, Saeid; Alizadeh, Mohammad Reza; Banakar, Ahmad

    2016-01-01

    Qualitative grading of milled rice grains was carried out in this study using a machine vision system combined with some metaheuristic classification approaches. Images of four different classes of milled rice including Low-processed sound grains (LPS), Low-processed broken grains (LPB), High-processed sound grains (HPS), and High-processed broken grains (HPB), representing quality grades of the product, were acquired using a computer vision system. Four different metaheuristic classification techniques including artificial neural networks, support vector machines, decision trees and Bayesian Networks were utilized to classify milled rice samples. Results of validation process indicated that artificial neural network with 12-5*4 topology had the highest classification accuracy (98.72 %). Next, support vector machine with Universal Pearson VII kernel function (98.48 %), decision tree with REP algorithm (97.50 %), and Bayesian Network with Hill Climber search algorithm (96.89 %) had the higher accuracy, respectively. Results presented in this paper can be utilized for developing an efficient system for fully automated classification and sorting of milled rice grains. PMID:26787936

  6. ONLINE SAG MILL PULSE MEASUREMENT AND OPTIMIZATION

    SciTech Connect

    Raj Rajamani; Jose Delgadillo; Vishal Duriseti

    2006-06-24

    The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the conditions inside the mill. However, any kind of monitoring device to measure the conditions inside the mill shell during operation is virtually impossible due to the severe environment presented by the tumbling charge. An instrumented grinding ball, which is capable of surviving a few hours and transmitting the impacts it experiences, is proposed here. The spectrum of impacts collected over 100 revolutions of the mills presents the signature of the grinding environment inside mill. This signature could be effectively used to optimize the milling performance by investigating this signature's relation to mill product size, mill throughput, make-up ball size, mill speed, liner profile and ball addition rates. At the same time, it can also be used to design balls and liner systems that can survive longer in the mill. The technological advances made in electronics and communication makes this leap in instrumentation certainly viable. Hence, the instrumented grinding ball offers the ability to qualitatively observe and optimize the milling environment.

  7. Combined fundamental and experimental approach to milling

    NASA Astrophysics Data System (ADS)

    Starkey, Derek

    Air jet mills are important tools in the size reduction processing of pharmaceutical powders. The benefits of the air jet mill to the pharmaceutical industry are its sanitary design (no moving parts or media) and ability to produce narrow particle size distributions. Due to the high-value nature of active pharmaceutical ingredients, a trial-and-error approach to obtain optimal milling conditions for size reduction would lead to a needless expenditure of time and valuable resources. This work uses population balances for modeling the continuous milling of a spiral jet mill with inexpensive, readily available excipient powders, and predicts milling model parameters for high value powders with only small quantities being consumed. We have developed a multilevel model that describes the effect of material characteristics and mill operating variables on particle breakage in a specific air jet mill. This model allows us to predict product size distributions of brittle crystalline materials. The method used to develop this model can be utilized for many self-classifying mills. For a new mill, extensive initial milling with inexpensive excipient powders is required to determine mill-dependent model parameters. Subsequently, quick material characterization experiments can be made with limited powder consumption of expensive powders to determine powder-dependent milling parameters.

  8. Galilean Yang-Mills theory

    NASA Astrophysics Data System (ADS)

    Bagchi, Arjun; Basu, Rudranil; Kakkar, Ashish; Mehra, Aditya

    2016-04-01

    We investigate the symmetry structure of the non-relativistic limit of Yang-Mills theories. Generalising previous results in the Galilean limit of electrodynamics, we discover that for Yang-Mills theories there are a variety of limits inside the Galilean regime. We first explicitly work with the SU(2) theory and then generalise to SU( N) for all N, systematising our notation and analysis. We discover that the whole family of limits lead to different sectors of Galilean Yang-Mills theories and the equations of motion in each sector exhibit hitherto undiscovered infinite dimensional symmetries, viz. infinite Galilean Conformal symmetries in D = 4. These provide the first examples of interacting Galilean Conformal Field Theories (GCFTs) in D > 2.

  9. Development of an ultraprecision three axis micromilling machine

    NASA Astrophysics Data System (ADS)

    Zhang, Peng; Wang, Bo; Liang, Yingchun

    2009-05-01

    To meet the requirement for high efficiency machining of the ultra-precision, ultra-smooth micro structured optical surface, an ultra-precision three axes micro milling machine was developed. The overall size of the machine is 600mm×500mm×700mm and all the strokes of three axes are 75mm. To overcome nonlinearity that always exists in conventional servo mechanism driven by ball screw, permanent-magnet linear motor is used to directly drive the aerostatic bearing slide. Linear encoder with 1.2 nm resolution was used as the feedback of position to buildup closed loop control system. The open architected CNC system is composed of the high performance embedded PMAC motion control card and standard industrial PC, and the control algorithm is based on "PID + velocity/acceleration feed forward + notch filter" strategy. Test results indicate that the positioning accuracy of all the three axes is less than +/-0.25μm, and the repetitive positioning accuracy is less than +/-0.2μm. The machine is proved to achieve nanometer scale through step response and sinusoidal signal track. The preparatory milling experiments with micro cemented carbide milling cutter further proves the processing capacity.

  10. Mill Designed Bio bleaching Technologies

    SciTech Connect

    Institute of Paper Science Technology

    2004-01-30

    generation of laccase has a broad spectrum of operating parameters. Nonetheless, the development of future genetically engineered laccases with enhanced temperature, pH and redox potentials will dramatically improve the overall process. A second challenge for LMS bleaching technologies is the need to develop effective, catalytic mediators. From the literature we already know this is feasible since ABTS and some inorganic mediators are catalytic. Unfortunately, the mediators that exhibit catalytic properties do not exhibit significant delignification properties and this is a challenge for future research studies. Potential short-term mill application of laccase has been recently reported by Felby132 and Chandra133 as they have demonstrated that the physical properties of linerboard can be improved when exposed to laccase without a chemical mediator. In addition, xxx has shown that the addition of laccase to the whitewater of the paper machine has several benefits for the removal of colloidal materials. Finally, this research program has presented important features on the delignification chemistry of LMS{sub NHA} and LMS{sub VA} that, in the opinion of the author, are momentous contributions to the overall LMS chemistry/biochemistry knowledge base which will continue to have future benefits.

  11. CNC water-jet machining and cutting center

    SciTech Connect

    Bartlett, D.C.

    1991-09-01

    CNC water-jet machining was investigated to determine the potential applications and cost-effectiveness that would result by establishing this capability in the engineering shops of Allied-Signal Inc., Kansas City Division (KCD). Both conductive and nonconductive samples were machined at KCD on conventional machining equipment (a three-axis conversational programmed mill and a wire electrical discharge machine) and on two current-technology water-jet machines at outside vendors. These samples were then inspected, photographed, and evaluated. The current-technology water-jet machines were not as accurate as the conventional equipment. The resolution of the water-jet equipment was only {plus minus}0.005 inch, as compared to {plus minus}0.0002 inch for the conventional equipment. The principal use for CNC water-jet machining would be as follows: Contouring to near finished shape those items made from 300 and 400 series stainless steels, titanium, Inconel, aluminum, glass, or any material whose fabrication tolerance is less than the machine resolution of {plus minus}0.005 inch; and contouring to finished shape those items made from Kevlar, rubber, fiberglass, foam, aluminum, or any material whose fabrication specifications allow the use of a machine with {plus minus}0.005 inch tolerance. Additional applications are possible because there is minimal force generated on the material being cut and because the water-jet cuts without generating dust. 12 figs.

  12. Uranium mill tailings and radon

    SciTech Connect

    Hanchey, L A

    1981-04-01

    The major health hazard from uranium mill tailings is presumed to be respiratory cancer resulting from the inhalation of radon daughter products. A review of studies on inhalation of radon and its daughters indicates that the hazard from the tailings is extremely small. If the assumptions used in the studies are correct, one or two people per year in the United States may develop cancer as a result of radon exhaled from all the Uranium Mill Tailings Remedial Action program sites. The remedial action should reduce the hazard from the tailings by a factor of about 100.

  13. Uranium mill tailings and radon

    SciTech Connect

    Hanchey, L A

    1981-01-01

    The major health hazard from uranium mill tailings is presumed to be respiratory cancer resulting from the inhalation of radon daughter products. A review of studies on inhalation of radon and its daughters indicates that the hazard from the tailings is extremely small. If the assumptions used in the studies are correct, one or two people per year in the US may develop cancer as a result of radon exhaled from all the Uranium Mill Tailings Remedial Action Program sites. The remedial action should reduce the hazard from the tailings by a factor of about 100.

  14. 72. SECONDARY MILL AND CLASSIFIER FROM NORTHWEST. WOOD FEED BOX ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    72. SECONDARY MILL AND CLASSIFIER FROM NORTHWEST. WOOD FEED BOX BEHIND MILL, BARREN SOLUTION TANK BEHIND TRAVELING CRANE TRUSS AND ABOVE MILL. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  15. 4. APPROACH OF CARRS MILL ROAD TO THE SOUTH PORTAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. APPROACH OF CARRS MILL ROAD TO THE SOUTH PORTAL OF THE MITCHELLS MILL BRIDGE; VIEW TO NORTH. - Mitchell's Mill Bridge, Spanning Winter's Run on Carrs Mill Road, west of Bel Air, Bel Air, Harford County, MD

  16. Elevation, west portal. Sign on portal reads Watson Mill Bridge, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Elevation, west portal. Sign on portal reads Watson Mill Bridge, est. 1885. - Watson Mill Bridge, Spanning South Fork Broad River, Watson Mill Road, Watson Mill Bridge State Park, Comer, Madison County, GA

  17. 4. VIEW OF THE ROAD TO THE MILL, FACING SOUTH. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF THE ROAD TO THE MILL, FACING SOUTH. THE MILL (FEATURE B-27) IS SHOWN IN THE BACKGROUND. - Nevada Lucky Tiger Mill & Mine, Mill, East slope of Buckskin Mountain, Paradise Valley, Humboldt County, NV

  18. 1. VIEW LOOKING NORTHWEST AT MAIN ELEVATION OF STARK MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW LOOKING NORTHWEST AT MAIN ELEVATION OF STARK MILL, A REINFORCED CONCRETE MILL BUILT BY NEW ENGLAND SOUTHERN MILLS IN 1923-24. THE MILL WAS DESIGNED BY LOCKWOOD GREENE ENGINEERS, AND CONTAINED 35,000 SPINDLES FOR MAKING TIRE FABRICS. PART OF THE WEAVING WOULD TAKE PLACE AT HOGANSVILLE MILL (BUILT c. 1900), ANOTHER NEW ENGLAND SOUTHERN MILL NEARBY, UNTIL THE DEMOLITION OF THAT MILL IN THE 1970s. - Stark Mill, 117 Corinth Road, Hogansville, Troup County, GA

  19. Factors contributing to milling quality differences in MY3, a 'RiceCAP' project milling population

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A unique California long grain milling population is being phenotyped for milling and fissuring characteristics within the RiceCAP project. Low milling parent of this population has difference in grain shape, degree of chalkiness, and amylose content, as compared to the high milling parent. Contri...

  20. 75 FR 71463 - Woodland Mills Corporation Mill Spring, NC; Notice of Revised Determination on Reconsideration

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-23

    ... (75 FR 49524). Workers at the subject firm are engaged in employment related to the production of... Employment and Training Administration Woodland Mills Corporation Mill Spring, NC; Notice of Revised... of Woodland Mills Corporation, Mill Spring, North Carolina, to apply for Trade Adjustment...

  1. Mössbauer analysis of high-energy mechanical-milled sand fraction of a magnetic soil developing on basalt

    NASA Astrophysics Data System (ADS)

    Borges, José Flávio Marcelino; Hneda, Marlon Luiz; Brinatti, André Maurício; Cunha, João Batista Marimon da; Rosa, Jadir Aparecido; Fabris, José Domingos

    2011-11-01

    A sample of the coarse sand fraction from the soil material of the A-horizon (0-0.2 m from the soil surface) of a dusky red magnetic Oxisol was submitted to high-energy mechanical milling for different times. This assay aimed mainly at (a) monitoring the individualization of strongly aggregated mineral particles, and (b) measuring the effect of the milling pressure on the mineralogy changes of the material. These data are also intended to experimentally subside any physical model describing the mechanical behavior of the superficial soil layer that is subjected to intensive machine management, in agriculture fields. Powder X-ray data reveal that some mineralogical phases, notably gibbsite, disappear soon after the first few hours milling. The 298 K-transmission Mössbauer spectrum for the non-milled sand sample shows a qualitatively typical pattern for the sand fraction of basalt derived soils, with magnetically ordered sextets, assignable mainly to hematite and maghemite, and an intense central (super)paramagnetic Fe3 + doublet. For the milled samples, spectra revealed progressive spectral reduction of the magnetic hyperfine structure, with concomitant increase of relative subspectral areas due to (super)paramagnetic phases, as the milling time increased. This result is consistent with the reduction of measured saturation magnetization, from 4.96(8) J T - 1 kg - 1, for the non-milled sample, to 3.26(7) J T - 1 kg - 1, for the sample milled for 8 hours.

  2. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 43 Public Lands: Interior 2 2011-10-01 2011-10-01 false Milling. 3596.1 Section 3596.1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct...

  3. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 43 Public Lands: Interior 2 2014-10-01 2014-10-01 false Milling. 3596.1 Section 3596.1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct...

  4. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 43 Public Lands: Interior 2 2013-10-01 2013-10-01 false Milling. 3596.1 Section 3596.1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct...

  5. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 43 Public Lands: Interior 2 2012-10-01 2012-10-01 false Milling. 3596.1 Section 3596.1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct...

  6. Modelling Of Residual Stresses Induced By High Speed Milling Process

    NASA Astrophysics Data System (ADS)

    Desmaison, Olivier; Mocellin, Katia; Jardin, Nicolas

    2011-05-01

    Maintenance processes used in heavy industries often include high speed milling operations. The reliability of the post-process material state has to be studied. Numerical simulation appears to be a very interesting way to supply an efficient residual stresses (RS) distribution prediction. Because the adiabatic shear band and the serrated chip shaping are features of the austenitic stainless steel high speed machining, a 2D high speed orthogonal cutting model is briefly presented. This finite element model, developed on Forge® software, is based on data taken from Outeiro & al.'s paper [1]. A new behaviour law fully coupling Johnson-Cook's constitutive law and Latham and Cockcroft's damage model is detailed in this paper. It ensures results that fit those found in literature. Then, the numerical tools used on the 2D model are integrated to a 3D high speed milling model. Residual stresses distribution is analysed, on the surface and into the depth of the material. Various revolutions and passes of the two teeth hemispheric mill on the workpiece are simulated. Thus the sensitivity of the residual stresses generation to the cutting conditions can be discussed. In order to validate the 3D model, a comparison of the cutting forces measured by EDF R&D to those given by numerical simulations is achieved.

  7. Modelling Of Residual Stresses Induced By High Speed Milling Process

    SciTech Connect

    Desmaison, Olivier; Mocellin, Katia; Jardin, Nicolas

    2011-05-04

    Maintenance processes used in heavy industries often include high speed milling operations. The reliability of the post-process material state has to be studied. Numerical simulation appears to be a very interesting way to supply an efficient residual stresses (RS) distribution prediction.Because the adiabatic shear band and the serrated chip shaping are features of the austenitic stainless steel high speed machining, a 2D high speed orthogonal cutting model is briefly presented. This finite element model, developed on Forge registered software, is based on data taken from Outeiro and al.'s paper [1]. A new behaviour law fully coupling Johnson-Cook's constitutive law and Latham and Cockcroft's damage model is detailed in this paper. It ensures results that fit those found in literature.Then, the numerical tools used on the 2D model are integrated to a 3D high speed milling model. Residual stresses distribution is analysed, on the surface and into the depth of the material. Various revolutions and passes of the two teeth hemispheric mill on the workpiece are simulated. Thus the sensitivity of the residual stresses generation to the cutting conditions can be discussed. In order to validate the 3D model, a comparison of the cutting forces measured by EDF R and D to those given by numerical simulations is achieved.

  8. Extracting lignins from mill wastes

    NASA Technical Reports Server (NTRS)

    Humphrey, M. F.

    1977-01-01

    Addition of quaternary ammonium compound and activated charcoal to pulp and mill wastes precipitates lignins in sludge mixture. Methanol dissolves lignins for separation from resulting slurry. Mineral acid reprecipitates lignins in filtered solution. Quaternary ammonium compound, activated charcoal, as well as water may be recovered and recycled from this process.

  9. J. S. Mill on Education

    ERIC Educational Resources Information Center

    Ryan, Alan

    2011-01-01

    Mill may be said either to have written rather little on education or to have written a very great deal. He himself distinguished between a "narrow" and a "wider" sense of education, the former limited to what happens in formal educational settings, the latter embracing all the influences that make us who and what we are. He wrote rather little on…

  10. Diploma Mills. Degrees of Fraud.

    ERIC Educational Resources Information Center

    Stewart, David W.; Spille, Henry A.

    Drawing on nearly 6 years of findings by the American Council of Education's Center for Adult Learning and Educational Credentials, this book exposes the techniques that diploma mills (shadowy educational institutions with addresses ranging from shopping malls to post office boxes) use to lure prospective students. Explanations of how many of…

  11. Mitigation of Chatter Instabilities in Milling by Active Structural Control

    SciTech Connect

    DOHNER, JEFFREY L.; LAUFFER, JAMES P.; HINNERICHS, TERRY D.; KWAN, CHI-MAN; XU, ROGER; SHANKAR, NATARAJAN; WINTERBAUER, BILL; REGELBRUGGE, MARK; BRIDGER, KEITH

    2001-09-01

    This report documents how active structural control was used to significantly enhance the metal removal rate of a milling machine. An active structural control system integrates actuators, sensors, a control law and a processor into a structure for the purpose of improving the dynamic characteristics of the structure. Sensors measure motion, and the control law, implemented in the processor, relates this motion to actuator forces. Closed-loop dynamics can be enhanced by proper control law design. Actuators and sensors were imbedded within a milling machine for the purpose of modifying dynamics in such a way that mechanical energy, produced during cutting, was absorbed. This limited the on-set of instabilities and allowed for greater depths of cut. Up to an order of magnitude improvement in metal removal rate was achieved using this system. Although demonstrations were very successful, the development of an industrial prototype awaits improvements in the technology. In particular, simpler system designs that assure controllability and observability and control algorithms that allow for adaptability need to be developed.

  12. Ultra-precision diamond milling of aspheric microlens array

    NASA Astrophysics Data System (ADS)

    Chen, Chun-Chieh; Huang, Chien-Yao; Cheng, Yuan-Chieh; Hsu, Wei-Yao

    2013-06-01

    The applications of AMLA (aspheric micro lens array) have been frequently required in opto-electro industries, such as optical communication, contact image sensor (CIS) module of scanner, wafer level optics, etc. In addition to the typical requirements of aspheric lens, for instance form accuracy and surface roughness, the pitch error of each micro lens has been highly required. Three ultra-precision freeform machining methods have been widely applied for the manufacturing of AMLA, namely fast tool servo, slow tool servo and diamond milling. UPDM (Ultra-precision diamond milling) have the advantage with no tool interference problem in comparison with tool servo machining techniques. In this paper, the tool setting error compensation method and the tool path of UPDM has been developed for the fabrication of a 5 by 5 AMLA model. The form accuracy and surface roughness of each lenses of the AMLA was less than 0.2μm and 5nm, respectively. And the pitch error of each micro lens was less than 2μm in 25 micro lenses.

  13. Seminar for High School Students “Practice on Manufacturing Technology by Advanced Machine Tools”

    NASA Astrophysics Data System (ADS)

    Marui, Etsuo; Yamawaki, Masao; Taga, Yuken; Omoto, Ken'ichi; Miyaji, Reiji; Ogura, Takahiro; Tsubata, Yoko; Sakai, Toshimasa

    The seminar ‘Practice on Manufacturing Technology by Advanced Machine Tools’ for high school students was held at the supporting center for technology education of Gifu University, under the sponsorship of the Japan Society of Mechanical Engineers. This seminar was held, hoping that many students become interested in manufacturing through the experience of the seminar. Operating CNC milling machine and CNC wire-cut electric discharge machine, they made original nameplates. Participants made the program to control CNC machine tools themselves. In this report, some valuable results obtained through such experience are explained.

  14. Hard Machinable Machining of Cobalt Super Alloys

    NASA Astrophysics Data System (ADS)

    Čep, Robert; Janásek, Adam; Petrů, Jana; Čepová, Lenka; Sadílek, Marek; Kratochvíl, Jiří

    2012-12-01

    The article deals with difficult-to-machine cobalt super alloys. The main aim is to test the basic properties of cobalt super alloys and propose suitable cutting materials and machining parameters under the designation 188 when machining. Although the development of technology in chipless machining such as moulding, precision casting and other manufacturing methods continues to advance, machining is still the leading choice for piece production, typical for energy and chemical engineering. Nowadays, super alloys are commonly used in turbine engines in regions that are subject to high temperatures, which require high strength, high temperature resistance, phase stability, as well as corrosion or oxidation resistance.

  15. Metal powder reactions in ball milling

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1976-01-01

    On milling chromium powder in three metal chlorides and either chromium or nickel powders in ten organic liquids representative of nine different functional groups, the powders always reacted with the liquids and became contaminated with elements from them. The milled powders had specific surface areas ranging from 0.14 to 37 sq m/g, and the total contamination with elements from the milling liquid ranged from 0.01 to 56 wt%. In most milling runs, compounds resulting from substitution, addition, or elimination reactions formed in or from the milling liquid, and in most runs with organic liquids H2, CH4, and CO2 were generated.

  16. Behavior of some sealing arrangements for machine tool spindles

    SciTech Connect

    Philpott, M.L.; Colton, M.W.; Cusano, C.

    1995-09-01

    A test stand has been built and instrumented to simulate conditions in the spindle cavity of production machine tools, such as high-speed transfer machines, machining centers, milling machines, etc. The purpose of the simulation is to better understand causes of premature support rolling element bearing failures due to grease degradation and corrosion, from the ingress of coolant vapor. Performance characteristics based on coolant vapor in the test chamber, as measured by relative humidity, chamber temperature and chamber pressure relative to the lab atmosphere were obtained for a radial double-lip seal, labyrinth seal, viscoseal/face seal combination and a mechanical face seal. For the operating conditions considered, the best performance was obtained from the viscoseal/face combination followed by the labyrinth seal. 14 refs., 15 figs.

  17. Development of Web-based Virtual Training Environment for Machining

    NASA Astrophysics Data System (ADS)

    Yang, Zhixin; Wong, S. F.

    2010-05-01

    With the booming in the manufacturing sector of shoe, garments and toy, etc. in pearl region, training the usage of various facilities and design the facility layout become crucial for the success of industry companies. There is evidence that the use of virtual training may provide benefits in improving the effect of learning and reducing risk in the physical work environment. This paper proposed an advanced web-based training environment that could demonstrate the usage of a CNC machine in terms of working condition and parameters selection. The developed virtual environment could provide training at junior level and advanced level. Junior level training is to explain machining knowledge including safety factors, machine parameters (ex. material, speed, feed rate). Advanced level training enables interactive programming of NG coding and effect simulation. Operation sequence was used to assist the user to choose the appropriate machining condition. Several case studies were also carried out with animation of milling and turning operations.

  18. Bacillus anthracis Aerosolization Associated with a Contaminated Mail Sorting Machine

    PubMed Central

    Wilson, Kathy E.; Kournikakis, Bill; Whitney, Ellen A.S.; Boulet, Camille A.; Ho, Jim Y.W.; Ogston, Jim; Spence, Mel R.; MacKenzie, Megan M.; Phelan, Maureen A.; Popovic, Tanja; Ashford, David

    2002-01-01

    On October 12, 2001, two envelopes containing Bacillus anthracis spores passed through a sorting machine in a postal facility in Washington, D.C. When anthrax infection was identified in postal workers 9 days later, the facility was closed. To determine if exposure to airborne B. anthracis spores continued to occur, we performed air sampling around the contaminated sorter. One CFU of B. anthracis was isolated from 990 L of air sampled before the machine was activated. Six CFUs were isolated during machine activation and processing of clean dummy mail. These data indicate that an employee working near this machine might inhale approximately 30 B. anthracis-containing particles during an 8-h work shift. What risk this may have represented to postal workers is not known, but the risk is approximately 20-fold less than estimates of sub-5 micron B. anthracis-containing particles routinely inhaled by asymptomatic, unvaccinated workers in a goat-hair mill. PMID:12396913

  19. Tube Alinement for Machining

    NASA Technical Reports Server (NTRS)

    Garcia, J.

    1984-01-01

    Tool with stepped shoulders alines tubes for machining in preparation for welding. Alinement with machine tool axis accurate to within 5 mils (0.13mm) and completed much faster than visual setup by machinist.

  20. Women, Men, and Machines.

    ERIC Educational Resources Information Center

    Form, William; McMillen, David Byron

    1983-01-01

    Data from the first national study of technological change show that proportionately more women than men operate machines, are more exposed to machines that have alienating effects, and suffer more from the negative effects of technological change. (Author/SSH)

  1. Stirling machine operating experience

    NASA Technical Reports Server (NTRS)

    Ross, Brad; Dudenhoefer, James E.

    1991-01-01

    Numerous Stirling machines have been built and operated, but the operating experience of these machines is not well known. It is important to examine this operating experience in detail, because it largely substantiates the claim that Stirling machines are capable of reliable and lengthy lives. The amount of data that exists is impressive, considering that many of the machines that have been built are developmental machines intended to show proof of concept, and were not expected to operate for any lengthy period of time. Some Stirling machines (typically free-piston machines) achieve long life through non-contact bearings, while other Stirling machines (typically kinematic) have achieved long operating lives through regular seal and bearing replacements. In addition to engine and system testing, life testing of critical components is also considered.

  2. Automatic Inspection During Machining

    NASA Technical Reports Server (NTRS)

    Ransom, Clyde L.

    1988-01-01

    In experimental manufacturing process, numerically-controlled machine tool temporarily converts into inspection machine by installing electronic touch probes and specially-developed numerical-control software. Software drives probes in paths to and on newly machined parts and collects data on dimensions of parts.

  3. Machining lead wafers

    SciTech Connect

    Schamaun, R.T.

    1987-09-01

    Recently, MEC-6 machined some 4-inch-diameter lead wafers to precision tolerances. The tolerance on the wafer thickness was +-0.000080 inch. A diamond tool was used to machine the wafers on a Moore No. 3 lathe. This report discusses the methods used to machine the wafers, the fixtures used to hold the wafers, and the inspection methods and results.

  4. Study on residual stresses in ultrasonic torsional vibration assisted micro-milling

    NASA Astrophysics Data System (ADS)

    Lu, Zesheng; Hu, Haijun; Sun, Yazhou; Sun, Qing

    2010-10-01

    It is well known that machining induced residual stresses can seriously affect the dimensional accuracy, corrosion and wear resistance, etc., and further influence the longevity and reliability of Micro-Optical Components (MOC). In Ultrasonic Torsional Vibration Assisted Micro-milling (UTVAM), cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank are the main factors which affect residual stresses. A 2D model of UTVAM was established with FE analysis software ABAQUS. Johnson-Cook's flow stress model and shear failure principle are used as the workpiece material model and failure principle, while friction between tool and workpiece uses modified Coulomb's law whose sliding friction area is combined with sticking friction. By means of FEA, the influence rules of cutting parameters, vibration parameters, mill cutter parameters, the status of wear length of tool flank on residual stresses are obtained, which provides a basis for choosing optimal process parameters and improving the longevity and reliability of MOC.

  5. Method of testing carbide inserts for premature fracture by face milling of cylindrical workpieces

    NASA Astrophysics Data System (ADS)

    Kitagawa, R.; Akasawa, T.; Okusa, K.

    1984-12-01

    Methods are proposed for face milling solid cylindrical workpieces or half-cut and hollow cylindrical workpieces prepared from rectangular blocks by continuously changing both or either of the angles of engagement and disengagement. Carbide inserts are tested for premature fracture before the onset of steady wear using these face-milling methods. The premature fracture indicates the insufficient toughness of carbides to perform a given machining job. As carbides of higher wear resistance have lower shock resistance in general, they must be tested for premature fracture due to the lack of toughness to select suitable carbides for specific cutting applications. The test results obtained under the present study show that the premature fracture of carbides, whose toughness was classified by static toughness tests, can be evaluated dynamically and easily by the proposed face-milling methods.

  6. 2. South facade of the Monadnock Mills complex looking east ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. South facade of the Monadnock Mills complex looking east down Water Street. Mill No. 2 is in the center of the photo, Mill No. 1 is to the right. The tower in Mill No. 1 retains its original design. The tower in Mill No. 2 was altered when an elevator was installed. The shed monitor in Mill No. 2 was constructed in 1879. - Monadnock Mills, 15 Water Street, Claremont, Sullivan County, NH

  7. Suppression of the Work-Piece Vibrations in Milling Using Active Clamp System

    NASA Astrophysics Data System (ADS)

    Parus, A.; Hoffmann, M.; Okulik, T.

    The machining is always accompanied by vibration. In certain cases the level of vibration is very high and may cause shortening of the tool life, poor quality of machined surface. Operational speed and machined surface depend on dynamic stability of three components of the machine tool-cutting system: the cutting tool, the machine tool structure, the work-piece and the clamping system. To assure stable machining, parameters of the cutting process have to be tuned and frequently the machining productivity is decreased. For this reasons different types of systems are developed for suppressing the work-piece vibration. In some cases an additional modification of the work-piece is allowed and mounting the vibration absorber is possible. The paper describes a modification of the work-piece dynamic properties using active clamp system. In comparison to the vibration absorbers this solution has a great advantageous - adaptation of the work-piece is not necessary. In the paper the simulation results of different variants of milling process with work-piece mounted using the active clamp are presented. Piezo actuators are used in order to assure active influence on the work-piece. The aim of the state space feedback control system is to minimize the amplitude of the vibration during machining process.

  8. Use of tungsten carbide disc-mill in geochemistry: no evidence of contamination

    NASA Astrophysics Data System (ADS)

    Rice, A. H. N.; Tait, J.; Anderson, M. W.

    2009-04-01

    6.81 to 6.51 wt % from 5 to 85 minutes (4.8 % difference); Fe concentrations were highest in the 25 minute sample (6.84 wt %). Two other samples were disc-milled for 5 minutes and both then sent to two separate laboratories. Comparisons of these pairs showed that they exhibit far greater differences than those seen in the samples disc-milled for an extended period. R2 values were poorer (0.9968 & 0.9845, using ppm and wt % data) and maximum % differences were very much higher, at 83 % (Ga) and 91 % (Ni), although in only one more case (Zr) was the % difference > 28.6 % (the maximum in the disc-mill experiment). In both pairs, only three elements had zero difference (Mn, Ti, Lu & Ca, Er, Lu). % differences for W were 9.7 & 25 %; the latter is the same order of magnitude as in the disc-mill experiment. Since the interpretation of geochemical data is often based on defined boundaries and/or shapes on plots and/or element ratios, interlaboratory differences raise more of a problem (and one that cannot be fully resolved) than disc-milling with a tungsten steel machine. In conclusion, no evidence was found that significant contamination occurs during a short disc-milling (5 minutes) of shales. However, with rocks containing harder minerals, it is possible that some contamination might occur after a long milling interval.

  9. System technology for laser-assisted milling with tool integrated optics

    NASA Astrophysics Data System (ADS)

    Hermani, Jan-Patrick; Emonts, Michael; Brecher, Christian

    2013-02-01

    High strength metal alloys and ceramics offer a huge potential for increased efficiency (e. g. in engine components for aerospace or components for gas turbines). However, mass application is still hampered by cost- and time-consuming end-machining due to long processing times and high tool wear. Laser-induced heating shortly before machining can reduce the material strength and improve machinability significantly. The Fraunhofer IPT has developed and successfully realized a new approach for laser-assisted milling with spindle and tool integrated, co-rotating optics. The novel optical system inside the tool consists of one deflection prism to position the laser spot in front of the cutting insert and one focusing lens. Using a fiber laser with high beam quality the laser spot diameter can be precisely adjusted to the chip size. A high dynamic adaption of the laser power signal according to the engagement condition of the cutting tool was realized in order not to irradiate already machined work piece material. During the tool engagement the laser power is controlled in proportion to the current material removal rate, which has to be calculated continuously. The needed geometric values are generated by a CAD/CAM program and converted into a laser power signal by a real-time controller. The developed milling tool with integrated optics and the algorithm for laser power control enable a multi-axis laser-assisted machining of complex parts.

  10. Inverse Method for Identification of Material Parameters Directly from Milling Experiments

    NASA Astrophysics Data System (ADS)

    Maurel, A.; Michel, G.; Thibaud, S.; Fontaine, M.; Gelin, J. C.

    2007-04-01

    An identification procedure for the determination of material parameters that are used for the FEM simulation of High Speed Machining processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measures, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse method of identification is here applied on a 304L stainless steel and the first results are presented.

  11. Inverse Method for Identification of Material Parameters Directly from Milling Experiments

    SciTech Connect

    Maurel, A.; Michel, G.; Thibaud, S.; Fontaine, M.; Gelin, J. C.

    2007-04-07

    An identification procedure for the determination of material parameters that are used for the FEM simulation of High Speed Machining processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measures, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse method of identification is here applied on a 304L stainless steel and the first results are presented.

  12. Online SAG Mill Pluse Measurement and Optimization

    SciTech Connect

    Raj Rajamani; Jose Delgadillo; Vishal Duriseti

    2007-06-30

    The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the conditions inside the mill. However, any kind of monitoring device to measure the conditions inside the mill shell during operation is virtually impossible due to the severe environment presented by the tumbling charge. An instrumented grinding ball, which is capable of surviving a few hours and transmitting the impacts it experiences, is proposed here. The spectrum of impacts collected over 100 revolutions of the mills presents the signature of the grinding environment inside mill. This signature could be effectively used to optimize the milling performance by investigating this signature's relation to mill product size, mill throughput, make-up ball size, mill speed, liner profile and ball addition rates. At the same time, it can also be used to design balls and liner systems that can survive longer in the mill. The technological advances made in electronics and communication makes this leap in instrumentation certainly viable. Hence, the instrumented grinding ball offers the ability to qualitatively observe and optimize the milling environment. An instrumented load cell package that can measure the force of impacts inside the grinding chamber of a mill is developed here. The signal from the instrumented load cell package is interpreted in terms of a histogram termed as an impact spectrum which is a plot of the number of impacts at a specific energy level against the energy. It reflects on the average force regime of the mill. The instrumented load cell package was calibrated against the ultra fast load cell which has been unanimously accepted as a standard to measure single breakage events. The load cell package was successfully used to produce impact spectra in an 8.5 inch lab scale mill. The mill speed and the ball size were varied to study

  13. Perspex machine: VII. The universal perspex machine

    NASA Astrophysics Data System (ADS)

    Anderson, James A. D. W.

    2006-01-01

    The perspex machine arose from the unification of projective geometry with the Turing machine. It uses a total arithmetic, called transreal arithmetic, that contains real arithmetic and allows division by zero. Transreal arithmetic is redefined here. The new arithmetic has both a positive and a negative infinity which lie at the extremes of the number line, and a number nullity that lies off the number line. We prove that nullity, 0/0, is a number. Hence a number may have one of four signs: negative, zero, positive, or nullity. It is, therefore, impossible to encode the sign of a number in one bit, as floating-point arithmetic attempts to do, resulting in the difficulty of having both positive and negative zeros and NaNs. Transrational arithmetic is consistent with Cantor arithmetic. In an extension to real arithmetic, the product of zero, an infinity, or nullity with its reciprocal is nullity, not unity. This avoids the usual contradictions that follow from allowing division by zero. Transreal arithmetic has a fixed algebraic structure and does not admit options as IEEE, floating-point arithmetic does. Most significantly, nullity has a simple semantics that is related to zero. Zero means "no value" and nullity means "no information." We argue that nullity is as useful to a manufactured computer as zero is to a human computer. The perspex machine is intended to offer one solution to the mind-body problem by showing how the computable aspects of mind and, perhaps, the whole of mind relates to the geometrical aspects of body and, perhaps, the whole of body. We review some of Turing's writings and show that he held the view that his machine has spatial properties. In particular, that it has the property of being a 7D lattice of compact spaces. Thus, we read Turing as believing that his machine relates computation to geometrical bodies. We simplify the perspex machine by substituting an augmented Euclidean geometry for projective geometry. This leads to a general

  14. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    NASA Astrophysics Data System (ADS)

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2016-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  15. Milling precision and fitting accuracy of Cerec Scan milled restorations.

    PubMed

    Arnetzl, G; Pongratz, D

    2005-10-01

    The milling accuracy of the Cerec Scan system was examined under standard practice conditions. For this purpose, one and the same 3D design similar to an inlay was milled 30 times from Vita Mark II ceramic blocks. Cylindrical diamond burs with 1.2 or 1.6 mm diameter were used. Each individual milled body was measured exactly to 0.1 microm at five defined sections with a coordinate measuring instrument from the Zeiss company. In the statistical evaluation, both the different diamond bur diameters and the extent of material removal from the ceramic blank were taken into consideration; sections with large substance removal and sections with low substance removal were defined. The standard deviation for the 1.6-mm burs was clearly greater than that for the 1.2-mm burs for the section with large substance removal. This difference was significant according to the Levene test for variance equality. In sections with low substance removal, no difference between the use of the 1.6-mm or 1.2-mm bur was shown. The measuring results ranged between 0.053 and 0.14 mm. The spacing of the distances with large substance removal were larger than those with low substance removal. The T-test for paired random samples showed that the distance with large substance removal when using the 1.6-mm bur was significantly larger than the distance with low substance removal. The difference was not significant for the small burs. It was shown several times statistically that the use of the cylindrical diamond bur with 1.6-mm diameter led to greater inaccuracies than the use of the 1.2-mm cylindrical diamond bur, especially at sites with large material removal. PMID:16689028

  16. 3. Interior of the attic of Mill No. 1, looking ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Interior of the attic of Mill No. 1, looking west. Unlike Mill No. 2 or the Sugar River Grist Mill, there were no iron tension members in this roof truss design. The structural framing members and the roof sheathing have been encased in finish millwork. - Monadnock Mills, Mill No. 1, 13-17 Water Street, Claremont, Sullivan County, NH

  17. 10. View of the Monadnock Mills complex showing (left to ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. View of the Monadnock Mills complex showing (left to right) Mill No. 3 (1892), the Weave Shed (1876), and Mill No. 2 (1853). The Office Building is visible in the foreground, with Mill No. 5 to its left. - Monadnock Mills, 15 Water Street, Claremont, Sullivan County, NH

  18. 1. VIEW FROM ROOF OF MILL LOOKING SOUTHWEST AT STARK ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW FROM ROOF OF MILL LOOKING SOUTHWEST AT STARK MILL HOUSING ON CORINTH ROAD. THESE FRONT GABLE BUNGALOWS WERE BUILT AS OVERSEERS HOUSES FOR NEW ENGLAND SOUTHERN MILLS IN HOGANSVILLE IN 1923-1924. THE MILL ENGINEERS FOR STARK MILL, LOCKWOOD GREENE COMPANY, ALSO BUILT THE NEW WORKER HOUSING. - 110 Corinth Road (House), 110 Corinth Road, Hogansville, Troup County, GA

  19. Use of staged mill and mechanical whipstock saves sidetrack time and cost by up to 50%

    SciTech Connect

    Kirkwood, Y.S.; Pritchard, M.D.

    1995-12-31

    Due to the current marginal economic status of the petroleum industry, drilling a new well is more difficult to justify than ever before. Many operators have adjusted by recompleting old wells whenever possible. While the use of old wells reduces up front capital investment and alleviates some environmental concerns, the risk of formation damage can be much higher than drilling a new well. Although there are many methods of recompleting old wells, the experience at Mt. Poso indicates that none can provide a cleaner wellbore than a sidetrack completion. This paper discusses sidetrack operations using redesigned staged mill and mechanical whipstock. These sidetracks were performed in 1,800 ft. wells located at the Mt. Poso field, CA. The staged mill and mechanical whipstock system, called the Sidewinder, and is jointly invented by B and G Machine and Welding shop and Shell Western E and P Inc. The sidewinder is an enhanced version of the existing whipstock and staged mill technology that is currently overshadowed by the casing section mill. The initial result indicates the new method can reduce both time and cost by as much as 50% over the conventional casing section mill method. The margin of savings is even greater in wells with multiple casing strings.

  20. Milling Process FEM Simulation for Identification of Material Parameters Directly from Experiments

    NASA Astrophysics Data System (ADS)

    Maurel, A.; Fontaine, M.; Thibaud, S.; Michel, G.; Gelin, J. C.

    2007-05-01

    An identification procedure for the determination of material parameters that are used for the FEM simulation of milling processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measurements, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse identification method is here applied on a 304L stainless steel and the first results are presented.

  1. Milling Process FEM Simulation for Identification of Material Parameters Directly from Experiments

    SciTech Connect

    Maurel, A.; Fontaine, M.; Thibaud, S.; Michel, G.; Gelin, J. C.

    2007-05-17

    An identification procedure for the determination of material parameters that are used for the FEM simulation of milling processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measurements, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse identification method is here applied on a 304L stainless steel and the first results are presented.

  2. Machine tool locator

    DOEpatents

    Hanlon, John A.; Gill, Timothy J.

    2001-01-01

    Machine tools can be accurately measured and positioned on manufacturing machines within very small tolerances by use of an autocollimator on a 3-axis mount on a manufacturing machine and positioned so as to focus on a reference tooling ball or a machine tool, a digital camera connected to the viewing end of the autocollimator, and a marker and measure generator for receiving digital images from the camera, then displaying or measuring distances between the projection reticle and the reference reticle on the monitoring screen, and relating the distances to the actual position of the autocollimator relative to the reference tooling ball. The images and measurements are used to set the position of the machine tool and to measure the size and shape of the machine tool tip, and examine cutting edge wear. patent

  3. Fault Tolerant State Machines

    NASA Technical Reports Server (NTRS)

    Burke, Gary R.; Taft, Stephanie

    2004-01-01

    State machines are commonly used to control sequential logic in FPGAs and ASKS. An errant state machine can cause considerable damage to the device it is controlling. For example in space applications, the FPGA might be controlling Pyros, which when fired at the wrong time will cause a mission failure. Even a well designed state machine can be subject to random errors us a result of SEUs from the radiation environment in space. There are various ways to encode the states of a state machine, and the type of encoding makes a large difference in the susceptibility of the state machine to radiation. In this paper we compare 4 methods of state machine encoding and find which method gives the best fault tolerance, as well as determining the resources needed for each method.

  4. Multi-Cultural Competency-Based Vocational Curricula. Machine Trades. Multi-Cultural Competency-Based Vocational/Technical Curricula Series.

    ERIC Educational Resources Information Center

    Hepburn, Larry; Shin, Masako

    This document, one of eight in a multi-cultural competency-based vocational/technical curricula series, is on machine trades. This program is designed to run 36 weeks and cover 6 instructional areas: use of measuring tools; benchwork/tool bit grinding; lathe work; milling work; precision grinding; and combination machine work. A duty-task index…

  5. Cyclostationarity approach for monitoring chatter and tool wear in high speed milling

    NASA Astrophysics Data System (ADS)

    Lamraoui, M.; Thomas, M.; El Badaoui, M.

    2014-02-01

    Detection of chatter and tool wear is crucial in the machining process and their monitoring is a key issue, for: (1) insuring better surface quality, (2) increasing productivity and (3) protecting both machines and safe workpiece. This paper presents an investigation of chatter and tool wear using the cyclostationary method to process the vibrations signals acquired from high speed milling. Experimental cutting tests were achieved on slot milling operation of aluminum alloy. The experimental set-up is designed for acquisition of accelerometer signals and encoding information picked up from an encoder. The encoder signal is used for re-sampling accelerometers signals in angular domain using a specific algorithm that was developed in LASPI laboratory. The use of cyclostationary on accelerometer signals has been applied for monitoring chatter and tool wear in high speed milling. The cyclostationarity appears on average properties (first order) of signals, on the energetic properties (second order) and it generates spectral lines at cyclic frequencies in spectral correlation. Angular power and kurtosis are used to analyze chatter phenomena. The formation of chatter is characterized by unstable, chaotic motion of the tool and strong anomalous fluctuations of cutting forces. Results show that stable machining generates only very few cyclostationary components of second order while chatter is strongly correlated to cyclostationary components of second order. By machining in the unstable region, chatter results in flat angular kurtosis and flat angular power, such as a pseudo (white) random signal with flat spectrum. Results reveal that spectral correlation and Wigner Ville spectrum or integrated Wigner Ville issued from second-order cyclostationary are an efficient parameter for the early diagnosis of faults in high speed machining, such as chatter, tool wear and bearings, compared to traditional stationary methods. Wigner Ville representation of the residual signal shows

  6. On-machine ultrasonic sensors for paper stiffness. Final report

    SciTech Connect

    Hall, Maclin S.; Jackson, Theodore G.; Brown, Ernest

    2000-04-01

    This final report presents the results of a 5-year effort by the Institute of Paper Science and Technology (IPST) and its participating partners. The objective of this work was to develop and demonstrate sensors capable of measuring the velocity of ultrasound in the out-of-plane (ZD) and in-plane directions of paper as it is being produced on a commercial paper machine. On-machine ultrasonic measurements can be used to determine various mechanical properties of paper and to monitor process status and product quality. This report first presents a review of the background and potential benefits of on-machine ultrasonic measurements, then summarizes the results of previous work. The ZD measurement system involving the use of ultrasonic transducers in fluid-filled wheels is described in detail, including the method of measurement, the wheel mounting hardware, the on-machine operation, and an overview of the system software. Mill-trial results from two bump tests when producing 69{number_sign} and 55{number_sign} linearboard are presented. For the 69{number_sign} trial the correlation of ZD transit time with plybond and with ZDT (Z-direction tensile or internal bond strength) was greater than 0.8 (R squared). Also observed were ZD stiffness responses to refining and to calendering. ABB Industrial Systems Inc. was responsible for the in-plane sensor. A paper describing ABB's sensor and mill experience is appended.

  7. Chaotic Boltzmann machines

    PubMed Central

    Suzuki, Hideyuki; Imura, Jun-ichi; Horio, Yoshihiko; Aihara, Kazuyuki

    2013-01-01

    The chaotic Boltzmann machine proposed in this paper is a chaotic pseudo-billiard system that works as a Boltzmann machine. Chaotic Boltzmann machines are shown numerically to have computing abilities comparable to conventional (stochastic) Boltzmann machines. Since no randomness is required, efficient hardware implementation is expected. Moreover, the ferromagnetic phase transition of the Ising model is shown to be characterised by the largest Lyapunov exponent of the proposed system. In general, a method to relate probabilistic models to nonlinear dynamics by derandomising Gibbs sampling is presented. PMID:23558425

  8. Rapid fabrication of miniature lens arrays by four-axis single point diamond machining

    PubMed Central

    McCall, Brian; Tkaczyk, Tomasz S.

    2013-01-01

    A novel method for fabricating lens arrays and other non-rotationally symmetric free-form optics is presented. This is a diamond machining technique using 4 controlled axes of motion – X, Y, Z, and C. As in 3-axis diamond micro-milling, a diamond ball endmill is mounted to the work spindle of a 4-axis ultra-precision computer numerical control (CNC) machine. Unlike 3-axis micro-milling, the C-axis is used to hold the cutting edge of the tool in contact with the lens surface for the entire cut. This allows the feed rates to be doubled compared to the current state of the art of micro-milling while producing an optically smooth surface with very low surface form error and exceptionally low radius error. PMID:23481813

  9. Rapid fabrication of miniature lens arrays by four-axis single point diamond machining.

    PubMed

    McCall, Brian; Tkaczyk, Tomasz S

    2013-02-11

    A novel method for fabricating lens arrays and other non-rotationally symmetric free-form optics is presented. This is a diamond machining technique using 4 controlled axes of motion - X, Y, Z, and C. As in 3-axis diamond micro-milling, a diamond ball endmill is mounted to the work spindle of a 4-axis ultra-precision computer numerical control (CNC) machine. Unlike 3-axis micro-milling, the C-axis is used to hold the cutting edge of the tool in contact with the lens surface for the entire cut. This allows the feed rates to be doubled compared to the current state of the art of micro-milling while producing an optically smooth surface with very low surface form error and exceptionally low radius error. PMID:23481813

  10. Study on the micro-milling of optical microstructure with the assist of the workpiece vibration

    NASA Astrophysics Data System (ADS)

    Li, Guo; Ding, Fei; Wang, Bo; Che, Lin; Zhang, Chen Feng

    2014-08-01

    Precision micro-milling technology is an important method to machine microstructure. However, precision micro-milling cutting system has relatively low stiffness. This will directly lead to the deterioration of the machining quality and thus cannot fulfill the high accuracy requirements of parts. Vibration assisted machining has produced a good effect in high stiffness cutting system using non-rotary tool. In this paper, the workpiece vibration assisted method is adopted instead, to improve the processing condition and the practical machining quality.The vibration assisted system is a vibration worktable driven by a piezoelectric ceramic actuator. In order to study the influence of vibration frequency on the machining quality, a non-resonant vibration assisted worktable is designed to realize the adjustment of vibration frequency. Orthogonal experiment is conducted to study the influence of three factors including the feed rate, vibration frequency and amplitude on the machining quality. The ranges of these factors are 1 μm/z to 5 μm/z, 500 Hz to 4000 Hz, and 0.5 μm to 2 μm, respectively. The experimental results show that, in the extent of the process parameters, form error (P-V value) and roughness (Ra) decrease as the vibration frequency increases, while the vibration amplitude contributes to good surface quality only in a proper range. Too low amplitude has little influence on the machining quality, and too high amplitude may even worsen the quality. And after the vibration assisted method is applied, the PV value and Ra can be reduced by approximately 27% and 42%.

  11. Laser Assisted Milling of Ti-6Al-4V ELI with the Analysis of Surface Integrity and its Economics

    NASA Astrophysics Data System (ADS)

    Hedberg, Gary K.; Shin, Yung C.

    2015-09-01

    This study presents the experimental evaluation of laser assisted milling (LAML) of Ti-6AL-4V ELI (Ti-64), which is used in the orthopedic industry, by using localized preheating of the workpiece via laser irradiation. Improvements to the machinability of this material with LAML are assessed while considering the surface integrity. Suitable laser heating conditions as well as machining conditions are determined based on temperature prediction modeling. Machinability improvements are shown in terms of tool wear, material removal rates and cutting force reduction. Systematic characterization of samples is shown to demonstrate that the machined sub-surfaces are not adversely affected during LAML by precisely controlling laser heating, via hardness measurements, scanning electron microscopy (SEM) for microstructure analysis, and X-ray diffraction (XRD) for residual stresses. An economic analysis shows that LAML provides the cost reduction over conventional machining.

  12. Diamond machine tool face lapping machine

    DOEpatents

    Yetter, H.H.

    1985-05-06

    An apparatus for shaping, sharpening and polishing diamond-tipped single-point machine tools. The isolation of a rotating grinding wheel from its driving apparatus using an air bearing and causing the tool to be shaped, polished or sharpened to be moved across the surface of the grinding wheel so that it does not remain at one radius for more than a single rotation of the grinding wheel has been found to readily result in machine tools of a quality which can only be obtained by the most tedious and costly processing procedures, and previously unattainable by simple lapping techniques.

  13. Partial Northeast Elevation Mill #5 East & #5 West ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Partial Northeast Elevation - Mill #5 East & #5 West (Part 4), Typical Floor - Partial Plan Mill #5 East & #5 West (Part 4) - Boott Cotton Mills, John Street at Merrimack River, Lowell, Middlesex County, MA

  14. 11. STOVE NUT USED IN THE MILL WHEN THE BRAKE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. STOVE NUT USED IN THE MILL WHEN THE BRAKE WHEEL DROVE ONE PAIR OF MILLSTONES DIRECTLY; FOUND ON THE FIRST FLOOR OF THE WINDMILL AT WATERMILL - Windmill at Water Mill, Montauk Highway & Halsey Lane, Water Mill, Suffolk County, NY

  15. 1. Mill exterior, high grade chute partially restored on the ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Mill exterior, high grade chute partially restored on the outside of mill building center of picture. Looking northeast from below bridge. - Kennecott Copper Corporation, Concentration Mill, On Copper River & Northwestern Railroad, Kennicott, Valdez-Cordova Census Area, AK

  16. 2. Dark brick buildings at right are mill (four story) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. Dark brick buildings at right are mill (four story) and warehouse (two story) sections of 1900-1904 construction; at left is 1885 mill. - Empire Mills Company, Front Avenue between Eighth & Tenth Streets, Columbus, Muscogee County, GA

  17. 1. NORTHWEST VIEW OF SOUTH AND EAST SIDES, WITH MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. NORTHWEST VIEW OF SOUTH AND EAST SIDES, WITH MILL BUILDING IN BACKGROUND - Juniata Mill Complex, Mill Camp Shed, 22.5 miles Southwest of Hawthorne, between Aurora Crater & Aurora Peak, Hawthorne, Mineral County, NV

  18. 6. VIEW TO WEST, SAMPLING BUILDING, MECHANIC SHED, MILL WAREHOUSE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW TO WEST, SAMPLING BUILDING, MECHANIC SHED, MILL WAREHOUSE, DRYERS, AND GRINDING/ROD MILL. - Vanadium Corporation of America (VCA) Naturita Mill, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  19. 5. DETAIL OF ROD MILL BASE AND CONVEYOR BELT SUPPORT, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. DETAIL OF ROD MILL BASE AND CONVEYOR BELT SUPPORT, EAST VIEW. - Vanadium Corporation of America (VCA) Naturita Mill, Grinding Rod Mill, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  20. VIEW OF MILL FROM KEKAHA ROAD, WITH SUGAR BIN, CANE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF MILL FROM KEKAHA ROAD, WITH SUGAR BIN, CANE CLEANING PLANT AND CRUSHING MILL TO THE FORE. VIEW FROM THE EAST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  1. CLOSE UP VIEW OF MILL FROM KEKAHA ROAD, WITH UNLOADER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CLOSE UP VIEW OF MILL FROM KEKAHA ROAD, WITH UNLOADER AND CRUSHING MILL WING IN THE FOREGROUND. VIEW FROM THE NORTHEAST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  2. 2. VIEW NORTHEAST, SOUTH FRONT OF DAYVILLE MILLS COMPLEX LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. VIEW NORTHEAST, SOUTH FRONT OF DAYVILLE MILLS COMPLEX LOOKING ACROSS ROUTE 101, MAIN MILL BUILDING - Dayville Mills Hydroelectric Facility, North side of Route 101, .5 mile west of Route 395, Killingly Center, Windham County, CT

  3. Component based modelling of piezoelectric ultrasonic actuators for machining applications

    NASA Astrophysics Data System (ADS)

    Saleem, A.; Salah, M.; Ahmed, N.; Silberschmidt, V. V.

    2013-07-01

    Ultrasonically Assisted Machining (UAM) is an emerging technology that has been utilized to improve the surface finishing in machining processes such as turning, milling, and drilling. In this context, piezoelectric ultrasonic transducers are being used to vibrate the cutting tip while machining at predetermined amplitude and frequency. However, modelling and simulation of these transducers is a tedious and difficult task. This is due to the inherent nonlinearities associated with smart materials. Therefore, this paper presents a component-based model of ultrasonic transducers that mimics the nonlinear behaviour of such a system. The system is decomposed into components, a mathematical model of each component is created, and the whole system model is accomplished by aggregating the basic components' model. System parameters are identified using Finite Element technique which then has been used to simulate the system in Matlab/SIMULINK. Various operation conditions are tested and performed to demonstrate the system performance.

  4. Uranium mill ore dust characterization

    SciTech Connect

    Knuth, R.H.; George, A.C.

    1980-11-01

    Cascade impactor and general air ore dust measurements were taken in a uranium processing mill in order to characterize the airborne activity, the degree of equilibrium, the particle size distribution and the respirable fraction for the /sup 238/U chain nuclides. The sampling locations were selected to limit the possibility of cross contamination by airborne dusts originating in different process areas of the mill. The reliability of the modified impactor and measurement techniques was ascertained by duplicate sampling. The results reveal no significant deviation from secular equilibrium in both airborne and bulk ore samples for the /sup 234/U and /sup 230/Th nuclides. In total airborne dust measurements, the /sup 226/Ra and /sup 210/Pb nuclides were found to be depleted by 20 and 25%, respectively. Bulk ore samples showed depletions of 10% for the /sup 226/Ra and /sup 210/Pb nuclides. Impactor samples show disequilibrium of /sup 226/Ra as high as +-50% for different size fractions. In these samples the /sup 226/Ra ratio was generally found to increase as particle size decreased. Activity median aerodynamic diameters of the airborne dusts ranged from 5 to 30 ..mu..m with a median diameter of 11 ..mu..m. The maximum respirable fraction for the ore dusts, based on the proposed International Commission on Radiological Protection's (ICRP) definition of pulmonary deposition, was < 15% of the total airborne concentration. Ore dust parameters calculated for impactor duplicate samples were found to be in excellent agreement.

  5. 1. PERSPECTIVE VIEW OF KEX PLANT, FORMER CALLAWAY MILLS UNITY ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. PERSPECTIVE VIEW OF KEX PLANT, FORMER CALLAWAY MILLS UNITY COTTON MILL (A. FRANCIS WALKER, 1900-01) FROM DUNSON STREET. UNITY COTTON MILL WAS THE FIRST OF SEVERAL TEXTILE MILLS BUILT BY THE CALLAWAY MILLS GROUP IN SOUTHWEST LAGRANGE DURING THE EARLY TWENTIETH CENTURY. NOTE REMAINING PORTION OF ORIGINAL WATER TANK TOWER IN MIDDLE OF PHOTOGRAPH. - Unity Cotton Mill, 815 Leeman Street, La Grange, Troup County, GA

  6. Technique for Machining Glass

    NASA Technical Reports Server (NTRS)

    Rice, S. H.

    1982-01-01

    Process for machining glass with conventional carbide tools requires a small quantity of a lubricant for aluminum applied to area of glass to be machined. A carbide tool is then placed against workpiece with light pressure. Tool is raised periodically to clear work of glass dust and particles. Additional lubricant is applied as it is displaced.

  7. THE TEACHING MACHINE.

    ERIC Educational Resources Information Center

    KLEIN, CHARLES; WAYNE, ELLIS

    THE ROLE OF THE TEACHING MACHINE IS COMPARED WITH THE ROLE OF THE PROGRAMED TEXTBOOK. THE TEACHING MACHINE IS USED FOR INDIVIDUAL INSTRUCTION, CONTAINS AND PRESENTS PROGRAM CONTENT IN STEPS, PROVIDES A MEANS WHEREBY THE STUDENT MAY RESPOND TO THE PROGRAM, PROVIDES THE STUDENT WITH IMMEDIATE INFORMATION OF SOME KIND CONCERNING HIS RESPONSE THAT CAN…

  8. Simple Machines Made Simple.

    ERIC Educational Resources Information Center

    St. Andre, Ralph E.

    Simple machines have become a lost point of study in elementary schools as teachers continue to have more material to cover. This manual provides hands-on, cooperative learning activities for grades three through eight concerning the six simple machines: wheel and axle, inclined plane, screw, pulley, wedge, and lever. Most activities can be…

  9. Simple Machine Junk Cars

    ERIC Educational Resources Information Center

    Herald, Christine

    2010-01-01

    During the month of May, the author's eighth-grade physical science students study the six simple machines through hands-on activities, reading assignments, videos, and notes. At the end of the month, they can easily identify the six types of simple machine: inclined plane, wheel and axle, pulley, screw, wedge, and lever. To conclude this unit,…

  10. Friction-Testing Machine

    NASA Technical Reports Server (NTRS)

    Benz, F. J.; Dixon, D. S.; Shaw, R. C.

    1986-01-01

    Testing machine evaluates wear and ignition characteristics of materials in rubbing contact. Offers advantages over other laboratory methods of measuring wear because it simulates operating conditions under which material will actually be used. Machine used to determine wear characteristics, rank and select materials for service with such active oxidizers as oxygen, halogens, and oxides of nitrogen, measure wear characteristics, and determine coefficients of friction.

  11. An asymptotical machine

    NASA Astrophysics Data System (ADS)

    Cristallini, Achille

    2016-07-01

    A new and intriguing machine may be obtained replacing the moving pulley of a gun tackle with a fixed point in the rope. Its most important feature is the asymptotic efficiency. Here we obtain a satisfactory description of this machine by means of vector calculus and elementary trigonometry. The mathematical model has been compared with experimental data and briefly discussed.

  12. Machining heavy plastic sections

    NASA Technical Reports Server (NTRS)

    Stalkup, O. M.

    1967-01-01

    Machining technique produces consistently satisfactory plane-parallel optical surfaces for pressure windows, made of plexiglass, required to support a photographic study of liquid rocket combustion processes. The surfaces are machined and polished to the required tolerances and show no degradation from stress relaxation over periods as long as 6 months.

  13. Machine Translation Project

    NASA Technical Reports Server (NTRS)

    Bajis, Katie

    1993-01-01

    The characteristics and capabilities of existing machine translation systems were examined and procurement recommendations were developed. Four systems, SYSTRAN, GLOBALINK, PC TRANSLATOR, and STYLUS, were determined to meet the NASA requirements for a machine translation system. Initially, four language pairs were selected for implementation. These are Russian-English, French-English, German-English, and Japanese-English.

  14. Stirling machine operating experience

    SciTech Connect

    Ross, B.; Dudenhoefer, J.E.

    1994-09-01

    Numerous Stirling machines have been built and operated, but the operating experience of these machines is not well known. It is important to examine this operating experience in detail, because it largely substantiates the claim that stirling machines are capable of reliable and lengthy operating lives. The amount of data that exists is impressive, considering that many of the machines that have been built are developmental machines intended to show proof of concept, and are not expected to operate for lengthy periods of time. Some Stirling machines (typically free-piston machines) achieve long life through non-contact bearings, while other Stirling machines (typically kinematic) have achieved long operating lives through regular seal and bearing replacements. In addition to engine and system testing, life testing of critical components is also considered. The record in this paper is not complete, due to the reluctance of some organizations to release operational data and because several organizations were not contacted. The authors intend to repeat this assessment in three years, hoping for even greater participation.

  15. Radiological health aspects of uranium milling

    SciTech Connect

    Fisher, D.R.; Stoetzel, G.A.

    1983-05-01

    This report describes the operation of conventional and unconventional uranium milling processes, the potential for occupational exposure to ionizing radiation at the mill, methods for radiological safety, methods of evaluating occupational radiation exposures, and current government regulations for protecting workers and ensuring that standards for radiation protection are adhered to. In addition, a survey of current radiological health practices is summarized.

  16. A High Performance Torque Sensor for Milling Based on a Piezoresistive MEMS Strain Gauge

    PubMed Central

    Qin, Yafei; Zhao, Yulong; Li, Yingxue; Zhao, You; Wang, Peng

    2016-01-01

    In high speed and high precision machining applications, it is important to monitor the machining process in order to ensure high product quality. For this purpose, it is essential to develop a dynamometer with high sensitivity and high natural frequency which is suited to these conditions. This paper describes the design, calibration and performance of a milling torque sensor based on piezoresistive MEMS strain. A detailed design study is carried out to optimize the two mutually-contradictory indicators sensitivity and natural frequency. The developed torque sensor principally consists of a thin-walled cylinder, and a piezoresistive MEMS strain gauge bonded on the surface of the sensing element where the shear strain is maximum. The strain gauge includes eight piezoresistances and four are connected in a full Wheatstone circuit bridge, which is used to measure the applied torque force during machining procedures. Experimental static calibration results show that the sensitivity of torque sensor has been improved to 0.13 mv/Nm. A modal impact test indicates that the natural frequency of torque sensor reaches 1216 Hz, which is suitable for high speed machining processes. The dynamic test results indicate that the developed torque sensor is stable and practical for monitoring the milling process. PMID:27070620

  17. Nanosecond multi-pulse laser milling for certain area removal of metal coating on plastics surface

    NASA Astrophysics Data System (ADS)

    Zhao, Kai; Jia, Zhenyuan; Ma, Jianwei; Liu, Wei; Wang, Ling

    2014-12-01

    Metal coating with functional pattern on engineering plastics surface plays an important role in industry applications; it can be obtained by adding or removing certain area of metal coating on engineering plastics surface. However, the manufacturing requirements are improved continuously and the plastic substrate presents three-dimensional (3D) structure-many of these parts cannot be fabricated by conventional processing methods, and a new manufacturing method is urgently needed. As the laser-processing technology has many advantages like high machining accuracy and constraints free substrate structure, the machining of the parts is studied through removing certain area of metal coating based on the nanosecond multi-pulse laser milling. To improve the edge quality of the functional pattern, generation mechanism and corresponding avoidance strategy of the processing defects are studied. Additionally, a prediction model for the laser ablation depth is proposed, which can effectively avoid the existence of residual metal coating and reduces the damage of substrate. With the optimal machining parameters, an equiangular spiral pattern on copper-clad polyimide (CCPI) is machined based on the laser milling at last. The experimental results indicate that the edge of the pattern is smooth and consistent, the substrate is flat and without damage. The achievements in this study could be applied in industrial production.

  18. A High Performance Torque Sensor for Milling Based on a Piezoresistive MEMS Strain Gauge.

    PubMed

    Qin, Yafei; Zhao, Yulong; Li, Yingxue; Zhao, You; Wang, Peng

    2016-01-01

    In high speed and high precision machining applications, it is important to monitor the machining process in order to ensure high product quality. For this purpose, it is essential to develop a dynamometer with high sensitivity and high natural frequency which is suited to these conditions. This paper describes the design, calibration and performance of a milling torque sensor based on piezoresistive MEMS strain. A detailed design study is carried out to optimize the two mutually-contradictory indicators sensitivity and natural frequency. The developed torque sensor principally consists of a thin-walled cylinder, and a piezoresistive MEMS strain gauge bonded on the surface of the sensing element where the shear strain is maximum. The strain gauge includes eight piezoresistances and four are connected in a full Wheatstone circuit bridge, which is used to measure the applied torque force during machining procedures. Experimental static calibration results show that the sensitivity of torque sensor has been improved to 0.13 mv/Nm. A modal impact test indicates that the natural frequency of torque sensor reaches 1216 Hz, which is suitable for high speed machining processes. The dynamic test results indicate that the developed torque sensor is stable and practical for monitoring the milling process. PMID:27070620

  19. BRITISH MOLDING MACHINE, PBQ AUTOMATIC COPE AND DRAG MOLDING MACHINE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BRITISH MOLDING MACHINE, PBQ AUTOMATIC COPE AND DRAG MOLDING MACHINE MAKES BOTH MOLD HALVES INDIVIDUALLY WHICH ARE LATER ROTATED, ASSEMBLED, AND LOWERED TO POURING CONVEYORS BY ASSISTING MACHINES. - Southern Ductile Casting Company, Casting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  20. 14. Interior, Machine Shop, Roundhouse Machine Shop Extension, Southern Pacific ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. Interior, Machine Shop, Roundhouse Machine Shop Extension, Southern Pacific Railroad Carlin Shops, view to north (90mm lens). - Southern Pacific Railroad, Carlin Shops, Roundhouse Machine Shop Extension, Foot of Sixth Street, Carlin, Elko County, NV

  1. Machine tool evaluation and machining operation development

    SciTech Connect

    Morris, T.O.; Kegg, R.

    1997-03-15

    The purpose of this CRADA was to support Cincinnati Milacron`s needs in fabricating precision components, from difficult to machine materials, while maintaining and enhancing the precision manufacturing skills of the Oak Ridge Complex. Oak Ridge and Cincinnati Milacron personnel worked in a team relationship wherein each contributed equally to the success of the program. Process characterization, control technologies, machine tool capabilities, and environmental issues were the primary focus areas. In general, Oak Ridge contributed a wider range of expertise in machine tool testing and monitoring, and environmental testing on machining fluids to the defined tasks while Cincinnati Milacron personnel provided equipment, operations-specific knowledge and shop-floor services to each task. Cincinnati Milacron was very pleased with the results of all of the CRADA tasks. However, some of the environmental tasks were not carried through to a desired completion due to an expanding realization of need as the work progressed. This expansion of the desired goals then exceeded the time length of the CRADA. Discussions are underway on continuing these tasks under either a Work for Others agreement or some alternate funding.

  2. Micro-machining.

    PubMed

    Brinksmeier, Ekkard; Preuss, Werner

    2012-08-28

    Manipulating bulk material at the atomic level is considered to be the domain of physics, chemistry and nanotechnology. However, precision engineering, especially micro-machining, has become a powerful tool for controlling the surface properties and sub-surface integrity of the optical, electronic and mechanical functional parts in a regime where continuum mechanics is left behind and the quantum nature of matter comes into play. The surprising subtlety of micro-machining results from the extraordinary precision of tools, machines and controls expanding into the nanometre range-a hundred times more precise than the wavelength of light. In this paper, we will outline the development of precision engineering, highlight modern achievements of ultra-precision machining and discuss the necessity of a deeper physical understanding of micro-machining. PMID:22802498

  3. Introduction to machine learning.

    PubMed

    Baştanlar, Yalin; Ozuysal, Mustafa

    2014-01-01

    The machine learning field, which can be briefly defined as enabling computers make successful predictions using past experiences, has exhibited an impressive development recently with the help of the rapid increase in the storage capacity and processing power of computers. Together with many other disciplines, machine learning methods have been widely employed in bioinformatics. The difficulties and cost of biological analyses have led to the development of sophisticated machine learning approaches for this application area. In this chapter, we first review the fundamental concepts of machine learning such as feature assessment, unsupervised versus supervised learning and types of classification. Then, we point out the main issues of designing machine learning experiments and their performance evaluation. Finally, we introduce some supervised learning methods. PMID:24272434

  4. 1. EXTERIOR OF ADMINISTRATION BUILDING 202, LOOKING NORTHNORTHWEST. Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. EXTERIOR OF ADMINISTRATION BUILDING 202, LOOKING NORTH-NORTHWEST. - Mill Valley Air Force Station, Administration Building, East Ridgecrest Boulevard, Mount Tamalpais, Mill Valley, Marin County, CA

  5. 38. PHOTOCOPY OF ARCHITECTURAL WASH DRAWING OF CANNELTON MILL 'designed ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. PHOTOCOPY OF ARCHITECTURAL WASH DRAWING OF CANNELTON MILL 'designed by Tefft' COURTESY JOHN HAY LIBRARY, BROWN UNIVERSITY - Cannelton Cotton Mill, Front & Fourth Streets, Cannelton, Perry County, IN

  6. 1. ELEVATION OF BUILDING 223, LOOKING EASTNORTHEAST. Mill Valley ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. ELEVATION OF BUILDING 223, LOOKING EAST-NORTHEAST. - Mill Valley Air Force Station, Civil Engineering Administration Office, East Ridgecrest Boulevard, Mount Tamalpais, Mill Valley, Marin County, CA

  7. 7. STONE PIER OF ORIGINAL WATERWHEEL INSTALLATION DOWNSTREAM FROM MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. STONE PIER OF ORIGINAL WATERWHEEL INSTALLATION DOWNSTREAM FROM MILL William E. Barrett, photographer, 1973 (copy negative) - Thomas Shepherd's Grist Mill, High Street Vicinity, Shepherdstown, Jefferson County, WV

  8. A Model Expert System For Machine Failure Diagnosis (MED)

    NASA Astrophysics Data System (ADS)

    Liqun, Yin

    1987-05-01

    MED is a model expert system for machine failure diagnosis. MED can help the repairer quickly determine milling machine electrical failure. The key points in MED are a simple method to deal with the "subsequent visit" problem in machine failure diagnosis, a weighted list to interfere in the control of AGENDA to imitate an expert's continuous thinking process and to keep away erratic questioning and problem running away caused by probabilistic reasoning, the structuralized AGENDA, the characteristics of machine failure diagnosis and people's thinking pattern in faulure diagnosis. The structuralized AGENDA gives an idea to supply a more powerful as well as flexible control strategy in best-first search by using AGENDA. The "subsequent visit" problem is a very complicated task to solve, it will be convenient to deal with it by using a simple method to keep from consuming too much time in urgent situations. Weighted list also gives a method to improve control in inference of expert system. The characteristics of machine failure diagnosis and people's thinking pattern are both important for building a machine failure diagnosis expert system. When being told failure phenomena, MED can determine failure causes through dialogue. MED is written in LISP and run in UNIVAC 1100/10 and IBM PC/XT computers. The average diagnosis time per failure is 11 seconds to CPU, 2 minites to terminal operation, and 11 minites to a skilful repairer.

  9. The Basic Anaesthesia Machine

    PubMed Central

    Gurudatt, CL

    2013-01-01

    After WTG Morton's first public demonstration in 1846 of use of ether as an anaesthetic agent, for many years anaesthesiologists did not require a machine to deliver anaesthesia to the patients. After the introduction of oxygen and nitrous oxide in the form of compressed gases in cylinders, there was a necessity for mounting these cylinders on a metal frame. This stimulated many people to attempt to construct the anaesthesia machine. HEG Boyle in the year 1917 modified the Gwathmey's machine and this became popular as Boyle anaesthesia machine. Though a lot of changes have been made for the original Boyle machine still the basic structure remains the same. All the subsequent changes which have been brought are mainly to improve the safety of the patients. Knowing the details of the basic machine will make the trainee to understand the additional improvements. It is also important for every practicing anaesthesiologist to have a thorough knowledge of the basic anaesthesia machine for safe conduct of anaesthesia. PMID:24249876

  10. The basic anaesthesia machine.

    PubMed

    Gurudatt, Cl

    2013-09-01

    After WTG Morton's first public demonstration in 1846 of use of ether as an anaesthetic agent, for many years anaesthesiologists did not require a machine to deliver anaesthesia to the patients. After the introduction of oxygen and nitrous oxide in the form of compressed gases in cylinders, there was a necessity for mounting these cylinders on a metal frame. This stimulated many people to attempt to construct the anaesthesia machine. HEG Boyle in the year 1917 modified the Gwathmey's machine and this became popular as Boyle anaesthesia machine. Though a lot of changes have been made for the original Boyle machine still the basic structure remains the same. All the subsequent changes which have been brought are mainly to improve the safety of the patients. Knowing the details of the basic machine will make the trainee to understand the additional improvements. It is also important for every practicing anaesthesiologist to have a thorough knowledge of the basic anaesthesia machine for safe conduct of anaesthesia. PMID:24249876

  11. Machine Learning and Radiology

    PubMed Central

    Wang, Shijun; Summers, Ronald M.

    2012-01-01

    In this paper, we give a short introduction to machine learning and survey its applications in radiology. We focused on six categories of applications in radiology: medical image segmentation, registration, computer aided detection and diagnosis, brain function or activity analysis and neurological disease diagnosis from fMR images, content-based image retrieval systems for CT or MRI images, and text analysis of radiology reports using natural language processing (NLP) and natural language understanding (NLU). This survey shows that machine learning plays a key role in many radiology applications. Machine learning identifies complex patterns automatically and helps radiologists make intelligent decisions on radiology data such as conventional radiographs, CT, MRI, and PET images and radiology reports. In many applications, the performance of machine learning-based automatic detection and diagnosis systems has shown to be comparable to that of a well-trained and experienced radiologist. Technology development in machine learning and radiology will benefit from each other in the long run. Key contributions and common characteristics of machine learning techniques in radiology are discussed. We also discuss the problem of translating machine learning applications to the radiology clinical setting, including advantages and potential barriers. PMID:22465077

  12. FLINT MILL ROADLESS AREA, TENNESSEE.

    USGS Publications Warehouse

    Griffitts, Wallace R.; Jones, Jay G.

    1984-01-01

    A mineral-resource survey was made on the Flint Mill Roadless Area in northeastern Tennessee. Studies of known manganese deposits, most of which are small and mined out, evaluation of iron prospects, and the results of a geochemical survey for other metals in stream sediments indicate there is probable resource potential for the occurrence of small iron-manganese resources in the roadless area. Nonmetallic minerals such as clay, carbonate rock, and other industrial raw material are found in the area but, similar commodites are found outside the area. The remote possibility of deep oil or gas in the southern Appalachians, of which the roadless area is a part, cannot be evaluated with existing data. Further geophysical study and possibly drilling would be necessary to evaluate the resource potential for gas and oil in the roadless area.

  13. DNA-based machines.

    PubMed

    Wang, Fuan; Willner, Bilha; Willner, Itamar

    2014-01-01

    The base sequence in nucleic acids encodes substantial structural and functional information into the biopolymer. This encoded information provides the basis for the tailoring and assembly of DNA machines. A DNA machine is defined as a molecular device that exhibits the following fundamental features. (1) It performs a fuel-driven mechanical process that mimics macroscopic machines. (2) The mechanical process requires an energy input, "fuel." (3) The mechanical operation is accompanied by an energy consumption process that leads to "waste products." (4) The cyclic operation of the DNA devices, involves the use of "fuel" and "anti-fuel" ingredients. A variety of DNA-based machines are described, including the construction of "tweezers," "walkers," "robots," "cranes," "transporters," "springs," "gears," and interlocked cyclic DNA structures acting as reconfigurable catenanes, rotaxanes, and rotors. Different "fuels", such as nucleic acid strands, pH (H⁺/OH⁻), metal ions, and light, are used to trigger the mechanical functions of the DNA devices. The operation of the devices in solution and on surfaces is described, and a variety of optical, electrical, and photoelectrochemical methods to follow the operations of the DNA machines are presented. We further address the possible applications of DNA machines and the future perspectives of molecular DNA devices. These include the application of DNA machines as functional structures for the construction of logic gates and computing, for the programmed organization of metallic nanoparticle structures and the control of plasmonic properties, and for controlling chemical transformations by DNA machines. We further discuss the future applications of DNA machines for intracellular sensing, controlling intracellular metabolic pathways, and the use of the functional nanostructures for drug delivery and medical applications. PMID:24647836

  14. Quantum Boltzmann Machine

    NASA Astrophysics Data System (ADS)

    Kulchytskyy, Bohdan; Andriyash, Evgeny; Amin, Mohammed; Melko, Roger

    The field of machine learning has been revolutionized by the recent improvements in the training of deep networks. Their architecture is based on a set of stacked layers of simpler modules. One of the most successful building blocks, known as a restricted Boltzmann machine, is an energetic model based on the classical Ising Hamiltonian. In our work, we investigate the benefits of quantum effects on the learning capacity of Boltzmann machines by extending its underlying Hamiltonian with a transverse field. For this purpose, we employ exact and stochastic training procedures on data sets with physical origins.

  15. OPTICAM machine design

    NASA Astrophysics Data System (ADS)

    Liedes, Jyrki T.

    1992-01-01

    Rank Pneumo has worked with the Center of Optics Manufacturing to design a multiple-axis flexible machining center for spherical lens fabrication. The OPTICAM/SM prototype machine has been developed in cooperation with the Center's Manufacturing Advisory Board. The SM will generate, fine grind, pre-polish, and center a spherical lens surface in one setup sequence. Unique features of the design incorporate machine resident metrology to provide RQM (Real-time Quality Management) and closed-loop feedback control that corrects for lens thickness, diameter, and centering error. SPC (Statistical Process Control) software can compensate for process drift and QA data collection is provided without additional labor.

  16. Machine Tool Software

    NASA Technical Reports Server (NTRS)

    1988-01-01

    A NASA-developed software package has played a part in technical education of students who major in Mechanical Engineering Technology at William Rainey Harper College. Professor Hack has been using (APT) Automatically Programmed Tool Software since 1969 in his CAD/CAM Computer Aided Design and Manufacturing curriculum. Professor Hack teaches the use of APT programming languages for control of metal cutting machines. Machine tool instructions are geometry definitions written in APT Language to constitute a "part program." The part program is processed by the machine tool. CAD/CAM students go from writing a program to cutting steel in the course of a semester.

  17. Surface Integrity of Titanium Alloy Ti-6Al-4 V in Ball end Milling

    NASA Astrophysics Data System (ADS)

    Mhamdi, M.-B.; Boujelbene, M.; Bayraktar, E.; Zghal, A.

    With the evolution of machine tools and the emergence of new cutting tools such as cermet, CBN; and in framework of the production of parts with complex geometry, the manufacturers were able to realize more and more parts of complex shape. The multi-axis machining is the main technique for achieving the free form; in fact the multi-axis milling with ball end tools attracts the interest of the aerospace industry and the mussel industry which continues to seek ways to improve the surface quality of finished parts. The titanium alloy is widely used in aerospace industry is the subject of this study in fact, the integrity of the surfaces of parts produced by multi-axis milling is an issue more relevant than ever for the aerospace industry. This paper aims to study the influence of the tool position and the parameters cutting precisely the speed feed Vf, the engagement of the tool on the roughness 3 D, micro-hardness and microstructure alteration created in sub-surface during the milling of concave surface of titanium alloy type Ti-6Al-4 V.

  18. Surface roughness analysis after machining of direct laser deposited tungsten carbide

    NASA Astrophysics Data System (ADS)

    Wojciechowski, S.; Twardowski, P.; Chwalczuk, T.

    2014-03-01

    In this paper, an experimental surface roughness analysis in machining of tungsten carbide is presented. The tungsten carbide was received using direct laser deposition technology (DLD). Experiments carried out included milling of tungsten carbide samples using monolithic torus cubic boron nitride (CBN) tool and grinding with the diamond cup wheel. The effect of machining method on the generated surface topography was analysed. The 3D surface topographies were measured using optical surface profiler. The research revealed, that surface roughness generated after the machining of tungsten carbide is affected by feed per tooth (fz) value related to kinematic-geometric projection only in a minor extent. The main factor affecting machined surface roughness is the occurrence of micro grooves and protuberances on the machined surface, as well as other phenomena connected, inter alia, with the mechanism for material removal.

  19. Laser machining of ceramic

    SciTech Connect

    Laudel, A.

    1980-01-01

    The Kansas City Division of The Bendix Corporation manufactures hybrid microcircuits (HMCs) using both thin film and thick film technologies. Laser machining is used to contour the ceramic substrates and to drill holes in the ceramic for frontside-backside interconnections (vias) and holes for mounting components. A 1000 W CO/sub 2/ type laser is used. The laser machining process, and methods used for removing protruding debris and debris from holes, for cleaning the machined surfaces, and for refiring are described. The laser machining process described consistently produces vias, component holes and contours with acceptable surface quality, hole locations, diameter, flatness and metallization adhesion. There are no cracks indicated by dipping in fluorescent dye penetrant and the substances are resistant to repeated thermal shock.

  20. Tunnel boring machine

    SciTech Connect

    Snyder, L. L.

    1985-07-09

    A tunnel boring machine for controlled boring of a curvilinear tunnel including a rotating cutter wheel mounted on the forward end of a thrust cylinder assembly having a central longitudinal axis aligned with the cutter wheel axis of rotation; the thrust cylinder assembly comprising a cylinder barrel and an extendable and retractable thrust arm received therein. An anchoring assembly is pivotally attached to the rear end of the cylinder barrel for anchoring the machine during a cutting stroke and providing a rear end pivot axis during curved cutting strokes. A pair of laterally extending, extendable and retractable arms are fixedly mounted at a forward portion of the cylinder barrel for providing lateral displacement in a laterally curved cutting mode and for anchoring the machine between cutting strokes and during straight line boring. Forward and rear transverse displacement and support assemblies are provided to facilitate cutting in a transversely curved cutting mode and to facilitate machine movement between cutting strokes.

  1. Data Machine Independence

    1994-12-30

    Data-machine independence achieved by using four technologies (ASN.1, XDR, SDS, and ZEBRA) has been evaluated by encoding two different applications in each of the above; and their results compared against the standard programming method using C.

  2. 16. Interior, Machine Shop, Roundhouse Machine Shop Extension, Southern Pacific ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. Interior, Machine Shop, Roundhouse Machine Shop Extension, Southern Pacific Railroad Carlin Shops, view to south (90mm lens). Note the large segmental-arched doorway to move locomotives in and out of Machine Shop. - Southern Pacific Railroad, Carlin Shops, Roundhouse Machine Shop Extension, Foot of Sixth Street, Carlin, Elko County, NV

  3. Working with simple machines

    NASA Astrophysics Data System (ADS)

    Norbury, John W.

    2006-11-01

    A set of examples is provided that illustrate the use of work as applied to simple machines. The ramp, pulley, lever and hydraulic press are common experiences in the life of a student, and their theoretical analysis therefore makes the abstract concept of work more real. The mechanical advantage of each of these systems is also discussed so that students can evaluate their usefulness as machines.

  4. A Function Machine

    ERIC Educational Resources Information Center

    Hewitt, Dave

    2008-01-01

    In this article, the author describes a lesson he observed involving a function machine. This function machine was a box with a slot at the top of one side and a large cut-out hole at the bottom of the opposite side. A card with a number written on it (the input) was pushed into the slot and the teacher put their hand through the hole of the other…

  5. Doubly fed induction machine

    DOEpatents

    Skeist, S. Merrill; Baker, Richard H.

    2005-10-11

    An electro-mechanical energy conversion system coupled between an energy source and an energy load including an energy converter device having a doubly fed induction machine coupled between the energy source and the energy load to convert the energy from the energy source and to transfer the converted energy to the energy load and an energy transfer multiplexer coupled to the energy converter device to control the flow of power or energy through the doubly fed induction machine.

  6. Metalworking and machining fluids

    DOEpatents

    Erdemir, Ali; Sykora, Frank; Dorbeck, Mark

    2010-10-12

    Improved boron-based metal working and machining fluids. Boric acid and boron-based additives that, when mixed with certain carrier fluids, such as water, cellulose and/or cellulose derivatives, polyhydric alcohol, polyalkylene glycol, polyvinyl alcohol, starch, dextrin, in solid and/or solvated forms result in improved metalworking and machining of metallic work pieces. Fluids manufactured with boric acid or boron-based additives effectively reduce friction, prevent galling and severe wear problems on cutting and forming tools.

  7. Flexible machining systems described

    NASA Astrophysics Data System (ADS)

    Butters, H. J.

    1985-03-01

    The rationalization and gradual automation of short rotationally symmetric parts in the Saalfeld VEB Machine Tool Factory was carried out in three stages: (1) part-specific manufacturing; (2) automated production line for manufacturing toothed gears; and (3) automated manufacturing section for short rotationally symmetric parts. The development of numerically controlled machine tools and of industrial robot technology made possible automated manufacturing. The design of current facilities is explored, manufacturing control is examined, experience is reported.

  8. Human-machine interactions

    DOEpatents

    Forsythe, J. Chris; Xavier, Patrick G.; Abbott, Robert G.; Brannon, Nathan G.; Bernard, Michael L.; Speed, Ann E.

    2009-04-28

    Digital technology utilizing a cognitive model based on human naturalistic decision-making processes, including pattern recognition and episodic memory, can reduce the dependency of human-machine interactions on the abilities of a human user and can enable a machine to more closely emulate human-like responses. Such a cognitive model can enable digital technology to use cognitive capacities fundamental to human-like communication and cooperation to interact with humans.

  9. Sealing intersecting vane machines

    DOEpatents

    Martin, Jedd N.; Chomyszak, Stephen M.

    2007-06-05

    The invention provides a toroidal intersecting vane machine incorporating intersecting rotors to form primary and secondary chambers whose porting configurations minimize friction and maximize efficiency. Specifically, it is an object of the invention to provide a toroidal intersecting vane machine that greatly reduces the frictional losses through intersecting surfaces without the need for external gearing by modifying the width of one or both tracks at the point of intermeshing. The inventions described herein relate to these improvements.

  10. Sealing intersecting vane machines

    DOEpatents

    Martin, Jedd N.; Chomyszak, Stephen M.

    2005-06-07

    The invention provides a toroidal intersecting vane machine incorporating intersecting rotors to form primary and secondary chambers whose porting configurations minimize friction and maximize efficiency. Specifically, it is an object of the invention to provide a toroidal intersecting vane machine that greatly reduces the frictional losses through intersecting surfaces without the need for external gearing by modifying the width of one or both tracks at the point of intermeshing. The inventions described herein relate to these improvements.

  11. 1. VIEW NORTHWEST, SOUTH FRONT OF DAYVILLE MILLS COMPLEX LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW NORTHWEST, SOUTH FRONT OF DAYVILLE MILLS COMPLEX LOOKING ACROSS ROUTE 101, MILL OFFICES IN FOREGROUND, SMOKESTACK OVER BOILER ROOM AND MAINTENANCE SHOP, MAIN MILL BUILDING WITH TOWER - Dayville Mills Hydroelectric Facility, North side of Route 101, .5 mile west of Route 395, Killingly Center, Windham County, CT

  12. 28. Photocopy of Crown Roller Mill illustration; originally published in ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    28. Photocopy of Crown Roller Mill illustration; originally published in The Crown Roller Mill, Northwestern Miller 9 (May 21, 1880): 321; SHOWING WEST SIDE, LOOKING EAST - Crown Roller Mill, 105 Fifth Avenue, South, West Side Milling District, Minneapolis, Hennepin County, MN

  13. 3. GENERAL VIEW OF REMAINS OF 40" BLOOMING MILL; THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. GENERAL VIEW OF REMAINS OF 40" BLOOMING MILL; THE ENGINE ROOM CONTAINING THE MESTA-CORLISS STEAM ENGINE, IS LOCATED AT THE FAR END OF THE MILL AS SEEN TO THE FAR RIGHT (THE BUILDING WITH THE SHED ROOF). - Republic Iron & Steel Company, Youngstown Works, Blooming Mill & Blooming Mill Engines, North of Poland Avenue, Youngstown, Mahoning County, OH

  14. 2. VIEW LOOKING EAST AT THE MILL BUILDING AND THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. VIEW LOOKING EAST AT THE MILL BUILDING AND THE ANCILLARY BUILDINGS ASSOCIATED WITH THE MILLING PROCESS. TAILINGS ARE IN THE FOREGROUND, THE MILL IS IN THE CENTER MID-GROUND AND THE MINE TAILINGS ARE IN THE BACKGROUND LEFT OF THE IMAGE. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  15. Using residual lipid to assess rice degree of milling

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Color is often used to measure the degree of milling of rice. Milled rice color is determined by the adhering, pigmented bran. Bran and germ are successively removed during milling and those tissues contain large quantities of lipid, therefore, surface lipid content may be used to assess milling qua...

  16. 35. Ca. 1930 historic view facing northeast, showing Yellow Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. Ca. 1930 historic view facing northeast, showing Yellow Mill Bridge and inset showing former ca. 1901 Yellow Mill Bridge. Photo located at the Bridgeport Public Library, Bridgeport, CT. - Yellow Mill Bridge, Spanning Yellow Mill Channel at Stratford Avenue, Bridgeport, Fairfield County, CT

  17. 21 CFR 515.10 - Medicated feed mill license applications.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... (CONTINUED) ANIMAL DRUGS, FEEDS, AND RELATED PRODUCTS MEDICATED FEED MILL LICENSE Applications § 515.10 Medicated feed mill license applications. (a) Medicated feed mill license applications (Forms FDA 3448) may... 21 Food and Drugs 6 2011-04-01 2011-04-01 false Medicated feed mill license applications....

  18. 7 CFR 868.206 - Milling yield determination.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 7 2010-01-01 2010-01-01 false Milling yield determination. 868.206 Section 868.206... Application of Standards § 868.206 Milling yield determination. Milling yield shall be determined by the use... that is approved by the Administrator as giving equivalent results. Note: Milling yield shall not...

  19. 7 CFR 868.206 - Milling yield determination.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 7 2011-01-01 2011-01-01 false Milling yield determination. 868.206 Section 868.206... Application of Standards § 868.206 Milling yield determination. Milling yield shall be determined by the use... that is approved by the Administrator as giving equivalent results. Note: Milling yield shall not...

  20. Sources of Variation for Long-Flow Experimental Milling

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Flour milling quality of new wheat cultivars routinely is measured on long-flow experimental flour mills with multiple break and reduction rolls that produce many mill streams. To determine the relative contributions of genotypes, production years, and error to the variation in long-flow milling tr...

  1. Milling by product Utilization Research at USDA-ARS

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In the State of California, waste material from olive milling (“alperujo” for 2-phase milling and “pomace” for 3-phase milling) is increasing as the domestic olive oil industry grows. Current best practices, including land application and conversion to animal feed, for disposing of olive milling wa...

  2. 7 CFR 868.206 - Milling yield determination.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 7 2013-01-01 2013-01-01 false Milling yield determination. 868.206 Section 868.206... Application of Standards § 868.206 Milling yield determination. Milling yield shall be determined by the use... that is approved by the Administrator as giving equivalent results. Note: Milling yield shall not...

  3. 7 CFR 868.206 - Milling yield determination.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 7 2014-01-01 2014-01-01 false Milling yield determination. 868.206 Section 868.206... Application of Standards § 868.206 Milling yield determination. Milling yield shall be determined by the use... that is approved by the Administrator as giving equivalent results. Note: Milling yield shall not...

  4. 7 CFR 868.206 - Milling yield determination.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 7 2012-01-01 2012-01-01 false Milling yield determination. 868.206 Section 868.206... Application of Standards § 868.206 Milling yield determination. Milling yield shall be determined by the use... that is approved by the Administrator as giving equivalent results. Note: Milling yield shall not...

  5. 43 CFR 3832.31 - What is a mill site?

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 43 Public Lands: Interior 2 2011-10-01 2011-10-01 false What is a mill site? 3832.31 Section 3832..., DEPARTMENT OF THE INTERIOR MINERALS MANAGEMENT (3000) LOCATING MINING CLAIMS OR SITES Mill Sites § 3832.31 What is a mill site? A mill site is a location of nonmineral land not contiguous to a vein or lode...

  6. 10. TROJAN MILL, EXTERIOR FROM EAST, c. 191928. ADDITION TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. TROJAN MILL, EXTERIOR FROM EAST, c. 1919-28. ADDITION TO THE EAST END OF MILLING FLOOR VISIBLE WITH TRAM ENTRY DOOR. ALSO SEEN ARE THE ADDITIONS FOR MILL SOLUTION TANKS AND THE EAST SIDE OF SAMPLING ROOMS. CREDIT JW. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  7. EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, BUFFALO PLANT. VIEW LOOKING SOUTHWEST FROM ROLL SHOP. 8" BAR MILL DESIGNED AND BUILT BY DONNER STEEL CO. (PREDECESSOR OF REPUBLIC), 1919-1920. FOR DESCRIPTION OF ORIGINAL MILL SEE "IRON AGE", 116\\4 (23 JULY 1925): 201-204. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  8. Fabrication of Biochips with Micro Fluidic Channels by Micro End-milling and Powder Blasting

    PubMed Central

    Yun, Dae Jin; Seo, Tae Il; Park, Dong Sam

    2008-01-01

    For microfabrications of biochips with micro fluidic channels, a large number of microfabrication techniques based on silicon or glass-based Micro-Electro-Mechanical System (MEMS) technologies were proposed in the last decade. In recent years, for low cost and mass production, polymer-based microfabrication techniques by microinjection molding and micro hot embossing have been proposed. These techniques, which require a proper photoresist, mask, UV light exposure, developing, and electroplating as a pre-process, are considered to have some problems. In this study, we propose a new microfabrication technology which consists of micro end-milling and powder blasting. This technique could be directly applied to fabricate the metal mold without any preprocesses. The metal mold with micro-channels is machined by micro end-milling, and then, burrs generated in the end-milling process are removed by powder blasting. From the experimental results, micro end-milling combined with powder blasting could be applied effectively for fabrication of the injection mold of biochips with micro fluidic channels.

  9. Could a machine think

    SciTech Connect

    Churchland, P.M.; Churchland, P.S. )

    1990-01-01

    There are many reasons for saying yes. One of the earliest and deepest reason lay in two important results in computational theory. The first was Church's thesis, which states that every effectively computable function is recursively computable. The second important result was Alan M. Turing's demonstration that any recursively computable function can be computed in finite time by a maximally simple sort of symbol-manipulating machine that has come to be called a universal Turing machine. This machine is guided by a set of recursively applicable rules that are sensitive to the identity, order and arrangement of the elementary symbols it encounters as input. The authors reject the Turing test as a sufficient condition for conscious intelligence. They base their position of the specific behavioral failures of the classical SM machines and on the specific virtues of machines with a more brain-like architecture. These contrasts show that certain computational strategies have vast and decisive advantages over others where typical cognitive tasks are concerned, advantages that are empirically inescapable. Clearly, the brain is making systematic use of these computational advantage. But it need not be the only physical system capable of doing so. Artificial intelligence, in a nonbiological but massively parallel machine, remain a compelling and discernible prospect.

  10. 7 CFR 868.205 - Milling requirements.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Rough Rice Principles Governing... rough rice, the degree of milling shall be equal to, or better than, that of the interpretive line sample for “well-milled” rice....

  11. 7 CFR 868.205 - Milling requirements.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Rough Rice Principles Governing... rough rice, the degree of milling shall be equal to, or better than, that of the interpretive line sample for “well-milled” rice....

  12. 7 CFR 868.205 - Milling requirements.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Rough Rice Principles Governing... rough rice, the degree of milling shall be equal to, or better than, that of the interpretive line sample for “well-milled” rice....

  13. 7 CFR 868.205 - Milling requirements.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Rough Rice Principles Governing... rough rice, the degree of milling shall be equal to, or better than, that of the interpretive line sample for “well-milled” rice....

  14. 7 CFR 868.205 - Milling requirements.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Rough Rice Principles Governing... rough rice, the degree of milling shall be equal to, or better than, that of the interpretive line sample for “well-milled” rice....

  15. ADVANCED FILTRATION OF PULP MILL WASTES

    EPA Science Inventory

    Laboratory and pilot plants studies of reverse osmosis (hyperfiltration) and ultrafiltration of pulp mill wastes were performed by International Paper Company and Oak Ridge National Laboratory (subcontractor). Decker filtrates were treated with dynamically formed reverse osmosis ...

  16. Recovery of the Sutter's Mill Meteorite

    NASA Astrophysics Data System (ADS)

    Jenniskens, P.; Girten, B.; Sears, D.; Sandford, S.; Cooper, G.; Ehrgott, A.; Koop, M.; Albers, J.; Fries, M.; Klotz, D.; Hankey, M.; Schmidt, G.; Worden, P.

    2012-09-01

    On April 22, 2012, a small asteroid scattered carbonaceous chondrites near Sutter's Mill. Peter Jenniskens recovered one fragment pre-rain. NASA Ames Research Center's Lunar Science Institute followed up with organized searches.

  17. The Buttonhole Machine. Module 13.

    ERIC Educational Resources Information Center

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This module on the bottonhole machine, one in a series dealing with industrial sewing machines, their attachments, and operation, covers two topics: performing special operations on the buttonhole machine (parts and purpose) and performing special operations on the buttonhole machine (gauged buttonholes). For each topic these components are…

  18. The Knife Machine. Module 15.

    ERIC Educational Resources Information Center

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This module on the knife machine, one in a series dealing with industrial sewing machines, their attachments, and operation, covers one topic: performing special operations on the knife machine (a single needle or multi-needle machine which sews and cuts at the same time). These components are provided: an introduction, directions, an objective,…

  19. EVALUATING MILLING YIELD IN A CYPRESS X PANDA CROSS WITH TRADITIONAL, RE-MILLING AND RE-WETTING TECHNIQUES

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Milling yield, defined as the percentage of whole rice kernels recovered after de-hulling rough rice and milling, is a critically important trait in rice. Milling yields vary considerably between cultivars with low milling cultivars rejected by rice growers. It is a complex trait comprised of comp...

  20. An investigation of cutting mechanics in 2 dimensional ultrasonic vibration assisted milling toward chip thickness and chip formation

    NASA Astrophysics Data System (ADS)

    Rasidi, I. I.; Rafai, N. H.; Rahim, E. A.; Kamaruddin, S. A.; Ding, H.; Cheng, K.

    2015-12-01

    The purpose of this paper is to investigate the effects of 2 dimensional Ultrasonic Vibration Assisted Milling (UVAM) cutting mechanics, considering tool path trajectory and the effect on the chip thickness. The theoretical modelling of cutting mechanics is focused by considering the trajectory of the tool locus into the workpiece during the machining. The studies found the major advantages of VAM are come from the intermittent tool tip interaction phenomena between cutting tool and workpiece. The reduction of thinning chip thickness formations can be identifying advantages from vibration assisted milling in 2 dimensional. The finding will be discussing the comparison between conventional machining the potential of the advantages toward the chip thickness and chip formation in conclusion.

  1. The Yang-Mills Mass Gap Solution

    NASA Astrophysics Data System (ADS)

    Yablon, Jay R.

    2014-03-01

    The Yang-Mills Mass Gap problem is solved by deriving SU(3)C Chromodynamics as a corollary theory from Yang-Mills gauge theory. The mass gap is filled from finite non-zero eigenvalues of a configuration space inverse perturbation tensor containing vacuum excitations. This results from carefully developing six equivalent views of Yang-Mills gauge theory as having: 1) non-commuting (non-Abelian) gauge fields; 2) gauge fields with non-linear self-interactions; 3) a ``steroidal'' minimal coupling; 4) perturbations; 5) curvature in the gauge space of connections; and 6) gauge fields related to source currents through an infinite recursive nesting. Based on combining classical Yang-Mills electric and magnetic source field equations into a single equation, confinement results from showing how magnetic monopoles of Yang-Mills gauge theory exhibit color confinement and meson flow and have all the color symmetries of baryons, from which we conclude that they are one and the same as baryons. Chiral symmetry breaking results from the recursive behavior of these monopoles coupled with viewing Dirac's gamma matrices as Hamiltonian quaternions extended into spacetime. Finally, with aid from the ``steroidal'' view, the recursive view of Yang-Mills enables polynomial gauge field terms in the Yang-Mills action to be stripped out and replaced by polynomial source current terms prior to path integration. This enables an exact analytical calculation of a non-linear path integral using a closed recursive kernel and yields a non-linear quantum amplitude also with a closed recursive kernel, thus proving the existence of a non-trivial relativistic quantum Yang-Mills field theory on R4 for any simple gauge group G.

  2. Non-traditional machining techniques

    SciTech Connect

    Day, Robert D; Fierro, Frank; Garcia, Felix P; Hatch, Douglass J; Randolph, Randall B; Reardon, Patrick T; Rivera, Gerald

    2008-01-01

    During the course of machining targets for various experiments it sometimes becomes necessary to adapt fixtures or machines, which are designed for one function, to another function. When adapting a machine or fixture is not adequate, it may be necessary to acquire a machine specifically designed to produce the component required. In addition to the above scenarios, the features of a component may dictate that multi-step machining processes are necessary to produce the component. This paper discusses the machining of four components where adaptation, specialized machine design, or multi-step processes were necessary to produce the components.

  3. Process stability strategies in milling of thin-walled Inconel 718

    NASA Astrophysics Data System (ADS)

    Wanner, B.; Eynian, M.; Beno, T.; Pejryd, L.

    2012-04-01

    Trends in Aerospace development have led to thin-walled, reduced-weight engine designs. The demands in manufacturing have forced production speeds and material removal rates (MRR) to increase. As component wall thickness gets thinner, the consequence oftentimes is an increase in chatter vibrations. This paper suggests that a correctly chosen tool-to-workpiece offset geometry may lead to a robust and chatter free process. The results show the differences in force response for three geometries while varying the height overhang of the workpiece. This is part of a concerted effort to develop a robust methodology for the prediction of chatter vibrations during milling operations of thin-walled Aerospace components. This paper gives guidelines on how to accomplish robust machining practices. It also answers the following questions: How critical is the choice of offset between tool and workpiece during milling setup? And what effects do the entry and exit of cut have on system vibrations?

  4. Kerf modelling in abrasive waterjet milling using evolutionary computation and ANOVA techniques

    NASA Astrophysics Data System (ADS)

    Alberdi, A.; Rivero, A.; Carrascal, A.; Lamikiz, A.

    2012-04-01

    Many researchers demonstrated the capability of Abrasive Waterjet (AWJ) technology for precision milling operations. However, the concurrence of several input parameters along with the stochastic nature of this technology leads to a complex process control, which requires a work focused in process modelling. This research work introduces a model to predict the kerf shape in AWJ slot milling in Aluminium 7075-T651 in terms of four important process parameters: the pressure, the abrasive flow rate, the stand-off distance and the traverse feed rate. A hybrid evolutionary approach was employed for kerf shape modelling. This technique allowed characterizing the profile through two parameters: the maximum cutting depth and the full width at half maximum. On the other hand, based on ANOVA and regression techniques, these two parameters were also modelled as a function of process parameters. Combination of both models resulted in an adequate strategy to predict the kerf shape for different machining conditions.

  5. The Microbiology of Olive Mill Wastes

    PubMed Central

    Ntougias, Spyridon; Bourtzis, Kostas

    2013-01-01

    Olive mill wastes (OMWs) are high-strength organic effluents, which upon disposal can degrade soil and water quality, negatively affecting aquatic and terrestrial ecosystems. The main purpose of this review paper is to provide an up-to-date knowledge concerning the microbial communities identified over the past 20 years in olive mill wastes using both culture-dependent and independent approaches. A database survey of 16S rRNA gene sequences (585 records in total) obtained from olive mill waste environments revealed the dominance of members of Alphaproteobacteria, Betaproteobacteria, Gammaproteobacteria, Firmicutes, and Actinobacteria. Independent studies confirmed that OMW microbial communities' structure is cultivar dependant. On the other hand, the detection of fecal bacteria and other potential human pathogens in OMWs is of major concern and deserves further examination. Despite the fact that the degradation and detoxification of the olive mill wastes have been mostly investigated through the application of known bacterial and fungal species originated from other environmental sources, the biotechnological potential of indigenous microbiota should be further exploited in respect to olive mill waste bioremediation and inactivation of plant and human pathogens. The implementation of omic and metagenomic approaches will further elucidate disposal issues of olive mill wastes. PMID:24199199

  6. Extreme ultraviolet lithography machine

    DOEpatents

    Tichenor, Daniel A.; Kubiak, Glenn D.; Haney, Steven J.; Sweeney, Donald W.

    2000-01-01

    An extreme ultraviolet lithography (EUVL) machine or system for producing integrated circuit (IC) components, such as transistors, formed on a substrate. The EUVL machine utilizes a laser plasma point source directed via an optical arrangement onto a mask or reticle which is reflected by a multiple mirror system onto the substrate or target. The EUVL machine operates in the 10-14 nm wavelength soft x-ray photon. Basically the EUV machine includes an evacuated source chamber, an evacuated main or project chamber interconnected by a transport tube arrangement, wherein a laser beam is directed into a plasma generator which produces an illumination beam which is directed by optics from the source chamber through the connecting tube, into the projection chamber, and onto the reticle or mask, from which a patterned beam is reflected by optics in a projection optics (PO) box mounted in the main or projection chamber onto the substrate. In one embodiment of a EUVL machine, nine optical components are utilized, with four of the optical components located in the PO box. The main or projection chamber includes vibration isolators for the PO box and a vibration isolator mounting for the substrate, with the main or projection chamber being mounted on a support structure and being isolated.

  7. Organisms ≠ Machines.

    PubMed

    Nicholson, Daniel J

    2013-12-01

    The machine conception of the organism (MCO) is one of the most pervasive notions in modern biology. However, it has not yet received much attention by philosophers of biology. The MCO has its origins in Cartesian natural philosophy, and it is based on the metaphorical redescription of the organism as a machine. In this paper I argue that although organisms and machines resemble each other in some basic respects, they are actually very different kinds of systems. I submit that the most significant difference between organisms and machines is that the former are intrinsically purposive whereas the latter are extrinsically purposive. Using this distinction as a starting point, I discuss a wide range of dissimilarities between organisms and machines that collectively lay bare the inadequacy of the MCO as a general theory of living systems. To account for the MCO's prevalence in biology, I distinguish between its theoretical, heuristic, and rhetorical functions. I explain why the MCO is valuable when it is employed heuristically but not theoretically, and finally I illustrate the serious problems that arise from the rhetorical appeal to the MCO. PMID:23810470

  8. Brown coal preparation machines

    SciTech Connect

    Bleckmann, H.; Sitte, W.; Kellerwessel, H.

    1981-05-01

    Lignite usually requires comminuting and screening before being used as a fuel in power plants. Reduction machines normally used for coarse crushing bituminous coal, such as jaw crushers, roll crushers, and impact crushers, are not generally suitable for lignite as they require a brittle feed and large grain size. In contrast to these requirements, lignite can be easily compressed and has a small grain size. Therefore, special crusher types have been developed for the coarse reduction of lignite. These machines resemble roll crushers but subject the feed to shearing and tearing forces rather than to compressive stress. It is often necessary to screen the lignite to remove the undersize or to limit the maximum particle size before the next comminution process. Screening the lignite is a particularly difficult operation due to the high water content and the presence of clay minerals which tend to clog the screening machines. These problems can be overcome with multi-roll sizers.

  9. Micro-machined resonator

    DOEpatents

    Godshall, N.A.; Koehler, D.R.; Liang, A.Y.; Smith, B.K.

    1993-03-30

    A micro-machined resonator, typically quartz, with upper and lower micro-machinable support members, or covers, having etched wells which may be lined with conductive electrode material, between the support members is a quartz resonator having an energy trapping quartz mesa capacitively coupled to the electrode through a diaphragm; the quartz resonator is supported by either micro-machined cantilever springs or by thin layers extending over the surfaces of the support. If the diaphragm is rigid, clock applications are available, and if the diaphragm is resilient, then transducer applications can be achieved. Either the thin support layers or the conductive electrode material can be integral with the diaphragm. In any event, the covers are bonded to form a hermetic seal and the interior volume may be filled with a gas or may be evacuated. In addition, one or both of the covers may include oscillator and interface circuitry for the resonator.

  10. Micro-machined resonator

    DOEpatents

    Godshall, Ned A.; Koehler, Dale R.; Liang, Alan Y.; Smith, Bradley K.

    1993-01-01

    A micro-machined resonator, typically quartz, with upper and lower micro-machinable support members, or covers, having etched wells which may be lined with conductive electrode material, between the support members is a quartz resonator having an energy trapping quartz mesa capacitively coupled to the electrode through a diaphragm; the quartz resonator is supported by either micro-machined cantilever springs or by thin layers extending over the surfaces of the support. If the diaphragm is rigid, clock applications are available, and if the diaphragm is resilient, then transducer applications can be achieved. Either the thin support layers or the conductive electrode material can be integral with the diaphragm. In any event, the covers are bonded to form a hermetic seal and the interior volume may be filled with a gas or may be evacuated. In addition, one or both of the covers may include oscillator and interface circuitry for the resonator.

  11. Artificial Molecular Machines.

    PubMed

    Balzani; Credi; Raymo; Stoddart

    2000-10-01

    The miniaturization of components used in the construction of working devices is being pursued currently by the large-downward (top-down) fabrication. This approach, however, which obliges solid-state physicists and electronic engineers to manipulate progressively smaller and smaller pieces of matter, has its intrinsic limitations. An alternative approach is a small-upward (bottom-up) one, starting from the smallest compositions of matter that have distinct shapes and unique properties-namely molecules. In the context of this particular challenge, chemists have been extending the concept of a macroscopic machine to the molecular level. A molecular-level machine can be defined as an assembly of a distinct number of molecular components that are designed to perform machinelike movements (output) as a result of an appropriate external stimulation (input). In common with their macroscopic counterparts, a molecular machine is characterized by 1) the kind of energy input supplied to make it work, 2) the nature of the movements of its component parts, 3) the way in which its operation can be monitored and controlled, 4) the ability to make it repeat its operation in a cyclic fashion, 5) the timescale needed to complete a full cycle of movements, and 6) the purpose of its operation. Undoubtedly, the best energy inputs to make molecular machines work are photons or electrons. Indeed, with appropriately chosen photochemically and electrochemically driven reactions, it is possible to design and synthesize molecular machines that do work. Moreover, the dramatic increase in our fundamental understanding of self-assembly and self-organizational processes in chemical synthesis has aided and abetted the construction of artificial molecular machines through the development of new methods of noncovalent synthesis and the emergence of supramolecular assistance to covalent synthesis as a uniquely powerful synthetic tool. The aim of this review is to present a unified view of the field

  12. Recent Developments with Degree Mills: Accreditation Mills and Counterfeit Diploma and Transcript Operations

    ERIC Educational Resources Information Center

    Ezell, Allen

    2009-01-01

    This article updates developments regarding Diploma Mills, Accreditation Mills, and Counterfeit Diploma & Transcript operations. It will cover identification & prosecution, to new entities now appearing in these growth industries with annual revenues over one billion dollars. This article will address federal and state laws, a new Federal…

  13. 75 FR 49524 - Woodland Mills Corporation, Mill Spring, NC; Notice of Affirmative Determination Regarding...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-13

    ... Federal Register on July 7, 2010 (75 FR 39049). Workers are engaged in employment related to the... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF LABOR Employment and Training Administration Woodland Mills Corporation, Mill Spring, NC; Notice of...

  14. Refrigerating machine oil

    SciTech Connect

    Nozawa, K.

    1981-03-17

    Refrigerating machine oil to be filled in a sealed motorcompressor unit constituting a refrigerating cycle system including an electric refrigerator, an electric cold-storage box, a small-scaled electric refrigerating show-case, a small-scaled electric cold-storage show-case and the like, is arranged to have a specifically enhanced property, in which smaller initial driving power consumption of the sealed motor-compressor and easier supply of the predetermined amount of the refrigerating machine oil to the refrigerating system are both guaranteed even in a rather low environmental temperature condition.

  15. The pendulum wave machine

    NASA Astrophysics Data System (ADS)

    Zetie, K. P.

    2015-05-01

    There are many examples on the internet of videos of ‘pendulum wave machines’ and how to make them (for example, www.instructables.com/id/Wave-Pendulum/). The machine is simply a set of pendula of different lengths which, when viewed end on, produce wave-like patterns from the positions of the bobs. These patterns change with time, with new patterns emerging as the bobs change phase. In this article, the physics of the machine is explored and explained, along with tips on how to build such a device.

  16. Precision Robotic Assembly Machine

    ScienceCinema

    None

    2010-09-01

    The world's largest laser system is the National Ignition Facility (NIF), located at Lawrence Livermore National Laboratory. NIF's 192 laser beams are amplified to extremely high energy, and then focused onto a tiny target about the size of a BB, containing frozen hydrogen gas. The target must be perfectly machined to incredibly demanding specifications. The Laboratory's scientists and engineers have developed a device called the "Precision Robotic Assembly Machine" for this purpose. Its unique design won a prestigious R&D-100 award from R&D Magazine.

  17. New photolithography stepping machine

    SciTech Connect

    Hale, L.; Klingmann, J.; Markle, D.

    1995-03-08

    A joint development project to design a new photolithography steeping machine capable of 150 nanometer overlay accuracy was completed by Ultratech Stepper and the Lawrence Livermore National Laboratory. The principal result of the project is a next-generation product that will strengthen the US position in step-and-repeat photolithography. The significant challenges addressed and solved in the project are the subject of this report. Design methods and new devices that have broader application to precision machine design are presented in greater detail while project specific information serves primarily as background and motivation.

  18. Paradigms for machine learning

    NASA Technical Reports Server (NTRS)

    Schlimmer, Jeffrey C.; Langley, Pat

    1991-01-01

    Five paradigms are described for machine learning: connectionist (neural network) methods, genetic algorithms and classifier systems, empirical methods for inducing rules and decision trees, analytic learning methods, and case-based approaches. Some dimensions are considered along with these paradigms vary in their approach to learning, and the basic methods are reviewed that are used within each framework, together with open research issues. It is argued that the similarities among the paradigms are more important than their differences, and that future work should attempt to bridge the existing boundaries. Finally, some recent developments in the field of machine learning are discussed, and their impact on both research and applications is examined.

  19. Automated fiber pigtailing machine

    DOEpatents

    Strand, Oliver T.; Lowry, Mark E.

    1999-01-01

    The Automated Fiber Pigtailing Machine (AFPM) aligns and attaches optical fibers to optoelectonic (OE) devices such as laser diodes, photodiodes, and waveguide devices without operator intervention. The so-called pigtailing process is completed with sub-micron accuracies in less than 3 minutes. The AFPM operates unattended for one hour, is modular in design and is compatible with a mass production manufacturing environment. This machine can be used to build components which are used in military aircraft navigation systems, computer systems, communications systems and in the construction of diagnostics and experimental systems.

  20. Intersecting vane machines

    DOEpatents

    Bailey, H. Sterling; Chomyszak, Stephen M.

    2007-01-16

    The invention provides a toroidal intersecting vane machine incorporating intersecting rotors to form primary and secondary chambers whose porting configurations minimize friction and maximize efficiency. Specifically, it is an object of the invention to provide a toroidal intersecting vane machine that greatly reduces the frictional losses through meshing surfaces without the need for external gearing by modifying the function of one or the other of the rotors from that of "fluid moving" to that of "valving" thereby reducing the pressure loads and associated inefficiencies at the interface of the meshing surfaces. The inventions described herein relate to these improvements.

  1. Automated fiber pigtailing machine

    DOEpatents

    Strand, O.T.; Lowry, M.E.

    1999-01-05

    The Automated Fiber Pigtailing Machine (AFPM) aligns and attaches optical fibers to optoelectronic (OE) devices such as laser diodes, photodiodes, and waveguide devices without operator intervention. The so-called pigtailing process is completed with sub-micron accuracies in less than 3 minutes. The AFPM operates unattended for one hour, is modular in design and is compatible with a mass production manufacturing environment. This machine can be used to build components which are used in military aircraft navigation systems, computer systems, communications systems and in the construction of diagnostics and experimental systems. 26 figs.

  2. Precision Robotic Assembly Machine

    SciTech Connect

    2009-08-14

    The world's largest laser system is the National Ignition Facility (NIF), located at Lawrence Livermore National Laboratory. NIF's 192 laser beams are amplified to extremely high energy, and then focused onto a tiny target about the size of a BB, containing frozen hydrogen gas. The target must be perfectly machined to incredibly demanding specifications. The Laboratory's scientists and engineers have developed a device called the "Precision Robotic Assembly Machine" for this purpose. Its unique design won a prestigious R&D-100 award from R&D Magazine.

  3. Core-mantle Mill Theory

    NASA Astrophysics Data System (ADS)

    Zhang, Yikun

    2003-05-01

    Based on radiation mechanics, the history of Earth can be interpreted by core-mantle mill theory. The theory confesses the inner core as a ferromagnet. The ferromagnetism of inner core is supported by observed anisotropic property of inner core in transmitting seismic waves. Rotation of Earth originates from the magnetic interaction between Earth and Jovian planets. Since the torque caused by the magnetic interaction between Earth and Jovian planets only acts on the iron core of Earth, the core behaves as a rotating engine, tending to change both the rate and axis of Earth's rotation, while the mantle is the resistant to any alternation of rotation. The interplay between the two leads to formations of fluid outer core, basalt magmas, oceanic crust, and differential rotation between the inner core and mantle. Rock materials at the core-mantle boundary are ground into basalt magma due to the differential rotation between the inner core and mantle. Mid-ocean ridge systems are interpreted as the huge dike systems rooted in some principal magma chambers in the core-mantle boundary layer. The anisotropy of background radiation in the polar directions determines the patterns of mid-ocean ridge systems on the Earth's surface and the global tectonic movement of the Earth's crust. The theory also explains the causes of geomagnetic reversals, mass extinctions and global climate changes. The history of Earth is featured by three stages: without oceanic crust (before 2.7Ga), creation of oceanic crust (2.7-2.25Ga) and growth of continents (after 2.25Ga).

  4. Effects of macro- and micro-hole milling parameters on Al2O3 ceramics using an ultraviolet laser system

    NASA Astrophysics Data System (ADS)

    Hsiao, W. T.; Tseng, S. F.; Chung, C. K.; Huang, K. C.; Chen, M. F.

    2013-06-01

    Ceramics are commonly used as substrates in electrically insulated integrated circuit, printed circuit board, and lightemitting diode industries because of their excellent dielectric and thermal properties. However, brittle materials (e.q., ceramic alumina, sapphire, glass, and silicon wafer) are difficult to fabricate using wheel tools. Laser material processes are preferred over traditional methods because they allow noncontact processing, avoid tool wear problems, and achieve high speed, high accuracy, and high resolution. Laser material processes also exhibit minimal residual thermal effects and residual stress. This study investigated the laser drilling of Al2O3 ceramic material (with a thickness of 380 μm and hole diameters of 200, 300, and 500 μm, respectively) by using a laser milling method. The macro- and micro-hole milling performance depended on various parameters including the galvanometric scan speed and milling time. A 3D confocal laser scanning microscope and a field-emission scanning electron microscope were used to measure the surface morphology, taper angle, and melted residual height of the machined surface after laser milling. The edge quality and roundness of laser milling were also observed using image-processing edge-detection technology.

  5. Prediction of dynamic cutting force and regenerative chatter stability in inserted cutters milling

    NASA Astrophysics Data System (ADS)

    Li, Zhongqun; Liu, Qiang; Yuan, Songmei; Huang, Kaisheng

    2013-05-01

    Currently, the modeling of cutting process mainly focuses on two aspects: one is the setup of the universal cutting force model that can be adapted to a broader cutting condition; the other is the setup of the exact cutting force model that can accurately reflect a true cutting process. However, there is little research on the prediction of chatter stablity in milling. Based on the generalized mathematical model of inserted cutters introduced by ENGIN, an improved geometrical, mechanical and dynamic model for the vast variety of inserted cutters widely used in engineering applications is presented, in which the average directional cutting force coefficients are obtained by means of a numerical approach, thus leading to an analytical determination of stability lobes diagram (SLD) on the axial depth of cut. A new kind of SLD on the radial depth of cut is also created to satisfy the special requirement of inserted cutter milling. The corresponding algorithms used for predicting cutting forces, vibrations, dimensional surface finish and stability lobes in inserted cutter milling under different cutting conditions are put forward. Thereafter, a dynamic simulation module of inserted cutter milling is implemented by using hybrid program of Matlab with Visual Basic. Verification tests are conducted on a vertical machine center for Aluminum alloy LC4 by using two different types of inserted cutters, and the effectiveness of the model and the algorithm is verified by the good agreement of simulation result with that of cutting tests under different cutting conditions. The proposed model can predict the cutting process accurately under a variety of cutting conditions, and a high efficient and chatter-free milling operation can be achieved by a cutting condition optimization in industry applications.

  6. 27. The AssortingRoom in the paper mill. After the paper ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. The Assorting-Room in the paper mill. After the paper has been calendered, the big rolls are put into a cutting-machine that cuts the continuous roll into sheets of the desired size. These are then examined, sheet by sheet, by the women shown in the picture. All perfect shoes are put into one pile and the imperfect ones are placed in another pile. The perfect sheets are then ready, after trimming, for the presses of the National Geographic. (p.241.) - Champion-International Paper Company, West bank of Spicket River at Canal Street, Lawrence, Essex County, MA

  7. Machine speech and speaking about machines

    SciTech Connect

    Nye, A.

    1996-12-31

    Current philosophy of language prides itself on scientific status. It boasts of being no longer contaminated with queer mental entities or idealist essences. It theorizes language as programmable variants of formal semantic systems, reimaginable either as the properly epiphenomenal machine functions of computer science or the properly material neural networks of physiology. Whether or not such models properly capture the physical workings of a living human brain is a question that scientists will have to answer. I, as a philosopher, come at the problem from another direction. Does contemporary philosophical semantics, in its dominant truth-theoretic and related versions, capture actual living human thought as it is experienced, or does it instead reflect, regardless of (perhaps dubious) scientific credentials, pathology of thought, a pathology with a disturbing social history.

  8. 14. Machine in north 1922 section of Building 59. Machine ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. Machine in north 1922 section of Building 59. Machine is 24' Jointer made by Oliver Machinery Co. Camera pointed E. - Puget Sound Naval Shipyard, Pattern Shop, Farragut Avenue, Bremerton, Kitsap County, WA

  9. 42. MACHINE SHOP Machine shop area with small parts bins ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. MACHINE SHOP Machine shop area with small parts bins on the right and pipe storage racks on the left. Remains of the power drive system are suspended from the ceiling. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  10. 12. Photocopied August 1978. CHANNELING MACHINES, NOVEMBER 1898. THESE MACHINES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. Photocopied August 1978. CHANNELING MACHINES, NOVEMBER 1898. THESE MACHINES BLOCKED OUT SECTIONS IN THE ROCK CUT IN PREPARATION FOR DRILLING AND BLASTING. (17) - Michigan Lake Superior Power Company, Portage Street, Sault Ste. Marie, Chippewa County, MI

  11. BRASS FOUNDRY MACHINE ROOM USED TO MACHINE CAST BRONZE PIECES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BRASS FOUNDRY MACHINE ROOM USED TO MACHINE CAST BRONZE PIECES FOR VALVES AND PREPARE BRONZE VALVE BODIES FOR ASSEMBLY. - Stockham Pipe & Fittings Company, Brass Foundry, 4000 Tenth Avenue North, Birmingham, Jefferson County, AL

  12. Representations of Super Yang-Mills Algebras

    NASA Astrophysics Data System (ADS)

    Herscovich, Estanislao

    2013-06-01

    We study in this article the representation theory of a family of super algebras, called the super Yang-Mills algebras, by exploiting the Kirillov orbit method à la Dixmier for nilpotent super Lie algebras. These super algebras are an extension of the so-called Yang-Mills algebras, introduced by A. Connes and M. Dubois-Violette in (Lett Math Phys 61(2):149-158, 2002), and in fact they appear as a "background independent" formulation of supersymmetric gauge theory considered in physics, in a similar way as Yang-Mills algebras do the same for the usual gauge theory. Our main result states that, under certain hypotheses, all Clifford-Weyl super algebras {{Cliff}q(k) ⊗ Ap(k)}, for p ≥ 3, or p = 2 and q ≥ 2, appear as a quotient of all super Yang-Mills algebras, for n ≥ 3 and s ≥ 1. This provides thus a family of representations of the super Yang-Mills algebras.

  13. Perspectives on the amorphisation/milling relationship in pharmaceutical materials.

    PubMed

    Descamps, M; Willart, J F

    2016-05-01

    This paper presents an overview of recent advances in understanding the role of the amorphous state in the physical and chemical transformations of pharmaceutical materials induced by mechanical milling. The following points are addressed: (1) Is milling really able to amorphise crystals?, (2) Conditions for obtaining an amorphisation, (3) Milling of hydrates, (4) Producing amorphous state without changing the chemical nature, (5) Milling induced crystal to crystal transformations: mediation by an amorphous state, (6) Nature of the amorphous state obtained by milling, (7) Milling of amorphous compounds: accelerated aging or rejuvenation, (8) Specific recrystallisation behaviour, and (9) Toward a rationalisation and conceptual framework. PMID:26826439

  14. The Art Machine.

    ERIC Educational Resources Information Center

    Vertelney, Harry; Grossberger, Lucia

    1983-01-01

    Introduces educators to possibilities of computer graphics using an inexpensive computer system which takes advantage of existing equipment (35mm camera, super 8 movie camera, VHS video cassette recorder). The concept of the "art machine" is explained, highlighting input and output devices (X-Y plotter, graphic tablets, video digitizers). (EJS)

  15. Cybernetic anthropomorphic machine systems

    NASA Technical Reports Server (NTRS)

    Gray, W. E.

    1974-01-01

    Functional descriptions are provided for a number of cybernetic man machine systems that augment the capacity of normal human beings in the areas of strength, reach or physical size, and environmental interaction, and that are also applicable to aiding the neurologically handicapped. Teleoperators, computer control, exoskeletal devices, quadruped vehicles, space maintenance systems, and communications equipment are considered.

  16. Support vector machines

    NASA Technical Reports Server (NTRS)

    Garay, Michael J.; Mazzoni, Dominic; Davies, Roger; Wagstaff, Kiri

    2004-01-01

    Support Vector Machines (SVMs) are a type of supervised learning algorith,, other examples of which are Artificial Neural Networks (ANNs), Decision Trees, and Naive Bayesian Classifiers. Supervised learning algorithms are used to classify objects labled by a 'supervisor' - typically a human 'expert.'.

  17. The Answer Machine.

    ERIC Educational Resources Information Center

    Feldman, Susan

    2000-01-01

    Discusses information retrieval systems and the need to have them adapt to user needs, integrate information in any format, reveal patterns and trends in information, and answer questions. Topics include statistics and probability; natural language processing; intelligent agents; concept mapping; machine-aided indexing; text mining; filtering;…

  18. Electrical Discharge Machining.

    ERIC Educational Resources Information Center

    Montgomery, C. M.

    The manual is for use by students learning electrical discharge machining (EDM). It consists of eight units divided into several lessons, each designed to meet one of the stated objectives for the unit. The units deal with: introduction to and advantages of EDM, the EDM process, basic components of EDM, reaction between forming tool and workpiece,…

  19. Laser machining of explosives

    DOEpatents

    Perry, Michael D.; Stuart, Brent C.; Banks, Paul S.; Myers, Booth R.; Sefcik, Joseph A.

    2000-01-01

    The invention consists of a method for machining (cutting, drilling, sculpting) of explosives (e.g., TNT, TATB, PETN, RDX, etc.). By using pulses of a duration in the range of 5 femtoseconds to 50 picoseconds, extremely precise and rapid machining can be achieved with essentially no heat or shock affected zone. In this method, material is removed by a nonthermal mechanism. A combination of multiphoton and collisional ionization creates a critical density plasma in a time scale much shorter than electron kinetic energy is transferred to the lattice. The resulting plasma is far from thermal equilibrium. The material is in essence converted from its initial solid-state directly into a fully ionized plasma on a time scale too short for thermal equilibrium to be established with the lattice. As a result, there is negligible heat conduction beyond the region removed resulting in negligible thermal stress or shock to the material beyond a few microns from the laser machined surface. Hydrodynamic expansion of the plasma eliminates the need for any ancillary techniques to remove material and produces extremely high quality machined surfaces. There is no detonation or deflagration of the explosive in the process and the material which is removed is rendered inert.

  20. Giving Machines the Vision

    NASA Technical Reports Server (NTRS)

    1999-01-01

    Amherst Systems manufactures foveal machine vision technology and systems commercially available to end-users and system integrators. This technology was initially developed under NASA contracts NAS9-19335 (Johnson Space Center) and NAS1-20841 (Langley Research Center). This technology is currently being delivered to university research facilities and military sites. More information may be found in www.amherst.com.

  1. A Turing Machine Simulator.

    ERIC Educational Resources Information Center

    Navarro, Aaron B.

    1981-01-01

    Presents a program in Level II BASIC for a TRS-80 computer that simulates a Turing machine and discusses the nature of the device. The program is run interactively and is designed to be used as an educational tool by computer science or mathematics students studying computational or automata theory. (MP)

  2. Working with Simple Machines

    ERIC Educational Resources Information Center

    Norbury, John W.

    2006-01-01

    A set of examples is provided that illustrate the use of work as applied to simple machines. The ramp, pulley, lever and hydraulic press are common experiences in the life of a student, and their theoretical analysis therefore makes the abstract concept of work more real. The mechanical advantage of each of these systems is also discussed so that…

  3. Introduction to Exploring Machines

    ERIC Educational Resources Information Center

    Early Childhood Today, 2006

    2006-01-01

    Young children are fascinated by how things "work." They are at a stage of development where they want to experiment with the many ways to use an object or take things apart and put them back together. In the process of exploring tools and machines, children use the scientific method and problem-solving skills. They observe how things work, wonder…

  4. Experimental Study of Re-impregnation Characteristics for Aged DC Machine and Effect of Application of Far Infrared Radiation to the process

    NASA Astrophysics Data System (ADS)

    Kiyokawa, Shin; Inoue, Haruo; Hirose, Haruo; Morita, Noboru

    Recently hundreds of large dc machines manufactured for steel rolling mills at the high growing period are on the verge of replacement due to insulation deterioration of their armature windings after more than thirty years of service operation. Insulation technologies for aged machine are different from those for new machine, including varnish impregnation technologies. In this paper, experimental study of basic impregnation characteristics for aged dc machine to extend its life is described. Experimental study of application of far infrared radiation for the process is also presented.

  5. Three-dimensional tool radius compensation for multi-axis peripheral milling

    NASA Astrophysics Data System (ADS)

    Chen, Youdong; Wang, Tianmiao

    2013-05-01

    Few function about 3D tool radius compensation is applied to generating executable motion control commands in the existing computer numerical control (CNC) systems. Once the tool radius is changed, especially in the case of tool size changing with tool wear in machining, a new NC program has to be recreated. A generic 3D tool radius compensation method for multi-axis peripheral milling in CNC systems is presented. The offset path is calculated by offsetting the tool path along the direction of the offset vector with a given distance. The offset vector is perpendicular to both the tangent vector of the tool path and the orientation vector of the tool axis relative to the workpiece. The orientation vector equations of the tool axis relative to the workpiece are obtained through homogeneous coordinate transformation matrix and forward kinematics of generalized kinematics model of multi-axis machine tools. To avoid cutting into the corner formed by the two adjacent tool paths, the coordinates of offset path at the intersection point have been calculated according to the transition type that is determined by the angle between the two tool path tangent vectors at the corner. Through the verification by the solid cutting simulation software VERICUT® with different tool radiuses on a table-tilting type five-axis machine tool, and by the real machining experiment of machining a soup spoon on a five-axis machine tool with the developed CNC system, the effectiveness of the proposed 3D tool radius compensation method is confirmed. The proposed compensation method can be suitable for all kinds of three- to five-axis machine tools as a general form.

  6. Progress in Documentation: Machine Translation and Machine-Aided Translation.

    ERIC Educational Resources Information Center

    Hutchins, W. J.

    1978-01-01

    Discusses the prospects for fully automatic machine translation of good quality. Sections include history and background, operational and experimental machine translation systems of recent years, descriptions of interactive systems and machine-assisted translation, and a general survey of present problems and future possibilities. (VT)

  7. 8. VIEW OF THE MACHINE SHOP. BY 1966, THE MACHINE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW OF THE MACHINE SHOP. BY 1966, THE MACHINE SHOP HANDLED PRIMARILY STAINLESS STEEL COMPONENTS, WHICH WERE SENT TO THE MACHINE SHOP TO BE FORMED INTO THEIR FINAL SHAPES. (7/24/70) - Rocky Flats Plant, General Manufacturing, Support, Records-Central Computing, Southern portion of Plant, Golden, Jefferson County, CO

  8. Machining of Aircraft Titanium with Abrasive-Waterjets for Fatigue Critical Applications

    SciTech Connect

    Liu, H. T.; Hovanski, Yuri; Dahl, Michael E.

    2010-10-04

    Laboratory tests were conducted to determine the fatigue performance of AWJ-machined aircraft titanium. Dog-bone specimens machined with AWJs were prepared and tested with and without sanding and dry-grit blasting with Al2O3 as secondary processes. The secondary processes were applied to remove the visual appearance of AWJ-generated striations and to clean up the garnet embedment. The fatigue performance of AWJ-machined specimens was compared with baseline specimens machined with CNC milling. Fatigue test results not only confirmed the findings of the aluminum dog-bone specimens but also further enhance the fatigue performance. In addition, titanium is known to be notoriously difficult to cut with contact tools while AWJs cut it 34% faster than stainless steel. AWJ cutting and dry-grit blasting are shown to be a preferred combination for processing aircraft titanium that is fatigue critical.

  9. Machining of Aircraft Titanium with Abrasive-Waterjets for Fatigue Critical Applications

    SciTech Connect

    Liu, H. T.; Hovanski, Yuri; Dahl, Michael E.

    2012-02-01

    Laboratory tests were conducted to determine the fatigue performance of abrasive-waterjet- (AWJ-) machined aircraft titanium. Dog-bone specimens machined with AWJs were prepared and tested with and without sanding and dry-grit blasting with Al2O3 as secondary processes. The secondary processes were applied to remove the visual appearance of AWJ-generated striations and to clean up the garnet embedment. The fatigue performance of AWJ-machined specimens was compared with baseline specimens machined with CNC milling. Fatigue test results of the titanium specimens not only confirmed our previous findings in aluminum dog-bone specimens but in comparison also further enhanced the fatigue performance of the titanium. In addition, titanium is known to be difficult to cut, particularly for thick parts, however AWJs cut the material 34% faster han stainless steel. AWJ cutting and dry-grit blasting are shown to be a preferred ombination for processing aircraft titanium that is fatigue critical.

  10. The Influence of Heat Treatment on the Microstructure and Machinability of a Prehardened Mold Steel

    NASA Astrophysics Data System (ADS)

    Hoseiny, Hamed; Caballero, Francisca G.; M'Saoubi, Rachid; Högman, Berne; Weidow, Jonathan; Andrén, Hans-Olof

    2015-05-01

    The machinability performance of a modified AISI P20 steel, heat treated to have the same hardness but three different microstructures, lower bainite, tempered martensite, and primary spheroidized carbides in a tempered martensite matrix, was studied. The microstructures were characterized using light optical and scanning electron microscopy and X-ray diffraction, and mechanical properties were compared by means of tensile and Charpy V-notch impact tests. The influence of microstructure and the resultant mechanical properties on machinability was studied in the context of single tooth end milling operation. The results showed that the material containing primary spheroidized carbides exhibited a superior machinability at the expense of a marginal loss of tensile strength and impact toughness, with comparable yield strength to that of the material containing tempered martensite. By contrast, the material with bainitic microstructure showed the lowest yield strength and the poorest machinability performance while having the highest uniform elongation.

  11. Yang-Mills for Historians and Philosophers

    NASA Astrophysics Data System (ADS)

    Crease, R. P.

    The phrase "Yang-Mills" can be used (1) to refer to the specific theory proposed by Yang and Mills in 1954; or (2) as shorthand for any non-Abelian gauge theory. The 1954 version, physically speaking, had a famous show-stopping defect in the form of what might be called the "Pauli snag," or the requirement that, in the Lagrangian for non-Abelian gauge theory the mass term for the gauge field has to be zero. How, then, was it possible for (1) to turn into (2)? What unfolding sequence of events made this transition possible, and what does this evolution say about the nature of theories in physics? The transition between (1) and (2) illustrates what historians and philosophers a century from now might still find instructive and stimulating about the development of Yang-Mills theory.

  12. Transportation of the MOAB Uranium Mill Tailings to White Mesa Mill by Slurry Pipeline

    SciTech Connect

    Hochstein, R. F.; Warner, R.; Wetz, T. V.

    2003-02-26

    The Moab uranium mill tailings pile, located at the former Atlas Minerals Corporation site approximately three miles north of Moab, Utah, is now under the control of the US Department of Energy (''DOE''). The location of the tailings pile adjacent to the Colorado River, and the ongoing contamination of groundwater and seepage of pollutants into the river, have lead to the investigation, as part of the final site remediation program, of alternatives to relocate the tailings to a qualified permanent disposal site. This paper will describe the approach being taken by the team formed between International Uranium (USA) Corporation (''IUC'') and Washington Group International (''WGINT'') to develop an innovative technical proposal to relocate the Moab tailings to IUC's White Mesa Mill south of Blanding, Utah. The proposed approach for relocating the tailings involves using a slurry pipeline to transport the tailings to the White Mesa Mill. The White Mesa Mill is a fully licensed, active uranium mill site that is uniquely suited for permanent disposal of the Moab tailings. The tailings slurry would be dewatered at the White Mesa Mill, the slurry water would be recycled to the Moab site for reuse in slurry makeup, and the ''dry'' tailings would be permanently disposed of in an approved below grade cell at the mill site.

  13. Surface-figuring CVD-SiC mirrors with a five-axis-control ultraprecision grinding machine

    NASA Astrophysics Data System (ADS)

    Namba, Yoshiharu; Suzuki, Hiroshi

    1997-11-01

    A large 5-axis control ultraprecision grinding machine has been developed for making synchrotron-radiation mirrors with high accuracy. The positional and angular resolutions of the machine are 10 nm and 0.0002 degree, respectively. The dimensions of the machine are 3.3 m by 2.7 m by 4.4 m in height. The machine can generate non-axisymmetric aspheric surfaces on CVD-SiC material by a disc-type metal-bonded diamond wheel. An electric micrometer has been set near a grinding head for measuring the form error of ground surface in conformity with the machine movement due to the cutter location data. A series of the measured form errors corrects the former cutter location data automatically and the next grinding operation will be performed by the new cutter location data. A CVD-SiC material of 510 mm by 110 mm was ground into a toroidal surface of 750 nm in shape accuracy by the fifth grinding operation with the fourth correction of cutter location data. More than 99% of toroidal surface area have a form accuracy less than 500 nm. 3.3 nm rms surface roughness was obtained by the ultraprecision grinding using a SD4000N150M metal-bonded diamond wheel.

  14. CO2 laser milling of hard tissue

    NASA Astrophysics Data System (ADS)

    Werner, Martin; Ivanenko, Mikhail; Harbecke, Daniela; Klasing, Manfred; Steigerwald, Hendrik; Hering, Peter

    2007-02-01

    Drilling of bone and tooth tissue belongs to recurrent medical procedures (screw- and pin-bores, bores for implant inserting, trepanation etc.). Small round bores can be in general quickly produced with mechanical drills. Problems arise however by angled drilling, by the necessity to fulfill the drilling without damaging of sensitive soft tissue beneath the bone, or by the attempt to mill precisely noncircular small cavities. We present investigations on laser hard tissue "milling", which can be advantageous for solving these problems. The "milling" is done with a CO2 laser (10.6 μm) with pulse duration of 50 - 100 μs, combined with a PC-controlled galvanic beam scanner and with a fine water-spray, which helps to avoid thermal side-effects. The damaging of underlying soft tissue can be prevented through control of the optical or acoustical ablation signal. The ablation of hard tissue is accompanied with a strong glowing, which is absent during the laser beam action on soft tissue. The acoustic signals from the diverse tissue types exhibit distinct differences in the spectral composition. Also computer image analysis could be a useful tool to control the operation. Laser "milling" of noncircular cavities with 1 - 4 mm width and about 10 mm depth is particularly interesting for dental implantology. In ex-vivo investigations we found conditions for fast laser "milling" of the cavities without thermal damage and with minimal tapering. It included exploration of different filling patterns (concentric rings, crosshatch, parallel lines and their combinations), definition of maximal pulse duration, repetition rate and laser power, optimal position of the spray. The optimized results give evidences for the applicability of the CO2 laser for biologically tolerable "milling" of deep cavities in the hard tissue.

  15. Prototyping of Dental Structures Using Laser Milling

    NASA Astrophysics Data System (ADS)

    Andreev, A. O.; Kosenko, M. S.; Petrovskiy, V. N.; Mironov, V. D.

    2016-02-01

    The results of experimental studies of the effect of an ytterbium fiber laser radiation parameters on processing efficiency and quality of ZrO2 ceramics widely used in stomatology are presented. Laser operating conditions with optimum characteristics for obtaining high quality final surfaces and rapid material removal of dental structures are determined. The ability of forming thin-walled ceramic structures by laser milling technology (a minimum wall thickness of 50 μm) is demonstrated. The examples of three-dimensional dental structures created in computer 3D-models of human teeth using laser milling are shown.

  16. MILDOS uranium milling dose assessment code update.

    SciTech Connect

    LePoire, D. J.; Arnish, J. J.; Chen, S. Y.; Faillace, E. R.; Yuan, Y. C.; Schmidt, D. W.; Environmental Assessment; Washington Group International; NRC

    2001-11-01

    The MILDOS-AREA code was developed to estimate radiological doses and risks from uranium milling activities. The code has been used for demonstrating radiological compliance regarding the U.S. Nuclear Regulatory Commission's licensing requirements for uranium milling activities. The code was recently updated with an enhanced software package to address the following four areas: regulatory changes, in-situ leaching extraction technologies, software user interfaces, and software distribution technologies via the internet. Users can now specify in-situ leaching processes through a Windows object-based Geographic information System interface with incorporated updated regulation methodologies. The code and documentation are freely distributed through the Internet.

  17. Validation of the Hot Strip Mill Model

    SciTech Connect

    Richard Shulkosky; David Rosberg; Jerrud Chapman

    2005-03-30

    The Hot Strip Mill Model (HSMM) is an off-line, PC based software originally developed by the University of British Columbia (UBC) and the National Institute of Standards and Technology (NIST) under the AISI/DOE Advanced Process Control Program. The HSMM was developed to predict the temperatures, deformations, microstructure evolution and mechanical properties of steel strip or plate rolled in a hot mill. INTEG process group inc. undertook the current task of enhancing and validating the technology. With the support of 5 North American steel producers, INTEG process group tested and validated the model using actual operating data from the steel plants and enhanced the model to improve prediction results.

  18. Machinability Evaluation of Ti-5Nb- xFe Alloys for Dental Applications

    NASA Astrophysics Data System (ADS)

    Hsu, Hsueh-Chuan; Wu, Shih-Ching; Hsu, Shih-Kuang; Hsu, Kuan-Huang; Ho, Wen-Fu

    2015-03-01

    In this study, we evaluated the machinability of a series of Ti-5Nb- xFe alloys with an Fe content ranging from 1 to 5 mass% and compared the results to those of commercially pure titanium (c.p. Ti) and Ti-6Al-4V. The alloys were slotted using a milling machine and end mills under four cutting conditions. Machinability was evaluated using cutting force which was measured using a dynamometer. The experimental results indicate that the addition of Fe significantly affected the machinability of the Ti alloys in terms of cutting force under the present cutting conditions. Under certain conditions, the cutting force of Ti-5Nb-4Fe was lower than that of c.p. Ti and Ti-6Al-4V, a result which can be explained by a higher degree of hardness and greater amounts of ω phase. Ti-5Nb-4Fe also had a better surface finish: cutting marks were less apparent and metal chips did not adhere to the cut surfaces under cutting condition C (cutting speed: 1.83 m/s, feed rate: 0.0005 m/s, and depth of cut: 0.0002 m). Ti-5Nb-4Fe had the lowest average surface roughness ( R a) after machining (approximately 0.27 μm under cutting condition C).

  19. Isomap based supporting vector machine

    NASA Astrophysics Data System (ADS)

    Liang, W. N.

    2015-12-01

    This research presents a new isomap based supporting vector machine method. Isomap is a dimension reduction method which is able to analyze nonlinear relationship of data on manifolds. Accordingly, support vector machine is established on the isomap manifold to classify given and predict unknown data. A case study of the isomap based supporting vector machine for environmental planning problems is conducted.

  20. Audio-Visual Teaching Machines.

    ERIC Educational Resources Information Center

    Dorsett, Loyd G.

    An audiovisual teaching machine (AVTM) presents programed audio and visual material simultaneously to a student and accepts his response. If his response is correct, the machine proceeds with the lesson; if it is incorrect, the machine so indicates and permits another choice (linear) or automatically presents supplementary material (branching).…

  1. The Chainstitch Machine. Module 18.

    ERIC Educational Resources Information Center

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This module on the chainstitch machine, one in a series dealing with industrial sewing machines, their attachments, and operation, covers one topic: performing special operations on the chainstitch machine. These components are provided: an introduction, directions, an objective, learning activities, student information, a student self-check, and…

  2. Hydraulic Fatigue-Testing Machine

    NASA Technical Reports Server (NTRS)

    Hodo, James D.; Moore, Dennis R.; Morris, Thomas F.; Tiller, Newton G.

    1987-01-01

    Fatigue-testing machine applies fluctuating tension to number of specimens at same time. When sample breaks, machine continues to test remaining specimens. Series of tensile tests needed to determine fatigue properties of materials performed more rapidly than in conventional fatigue-testing machine.

  3. Soda pop vending machine injuries.

    PubMed

    Cosio, M Q

    1988-11-11

    Fifteen male patients, 15 to 24 years of age, sustained injuries after rocking soda machines. The machines fell onto the victims, resulting in a variety of injuries. Three were killed. The remaining 12 required hospitalization for their injuries. Unless changes are made to safeguard these machines, people will continue to suffer severe and possibly fatal injuries from what are largely preventable accidents. PMID:3184337

  4. GENERAL VIEW OF MILL, LOOKING WEST NORTHWEST, WITH TRAM HOUSE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL VIEW OF MILL, LOOKING WEST NORTHWEST, WITH TRAM HOUSE AND OFFICE BUILDING IN CENTER. COAL BIN AND BOILER HOUSE ARE AT FAR LEFT. - Shenandoah-Dives Mill, 135 County Road 2, Silverton, San Juan County, CO

  5. 97. VIEW OF MILL SOLUTION PUMP No. 2 FROM SOUTHEAST. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    97. VIEW OF MILL SOLUTION PUMP No. 2 FROM SOUTHEAST. SUMPS ARE UNDER FLOOR, BEYOND. STAIR LEADS TO AGITATOR/GOLD TANK ACCESS PLATFORM. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  6. OVERVIEW OF GOLD HILL MILL, ROAD, AND WARM SPRINGS CAMP ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    OVERVIEW OF GOLD HILL MILL, ROAD, AND WARM SPRINGS CAMP BUILDINGS, LOOKING SOUTH SOUTHEAST. THE FUNCTION OF THE FLAT AREA AT CENTER RIGHT IS UNKNOWN. - Gold Hill Mill, Warm Spring Canyon Road, Death Valley Junction, Inyo County, CA

  7. 14. BALD MOUNTAIN MILL, INTERIOR SHOWING GOLD TANKS FROM WEST, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. BALD MOUNTAIN MILL, INTERIOR SHOWING GOLD TANKS FROM WEST, c. 1937. DATE BASED ON USE IN PUBLICATION. CREDIT WR. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  8. 12. Historic American Buildings Survey Photocopy of Pemberton Mill Insurance ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. Historic American Buildings Survey Photocopy of Pemberton Mill Insurance Survey No. 942, n.d., original drawing in collection of Factory Mutual Insurance Co., Norwood, Massachusetts - Pemberton Mill, Union Street vicinity, Lawrence, Essex County, MA

  9. 98. VIEW OF PUMPS FROM NORTH. MILL SOLUTION PUMP No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    98. VIEW OF PUMPS FROM NORTH. MILL SOLUTION PUMP No. 2 IN FOREGROUND, ABANDONED BARREN SOLUTION PUMP BEYOND. AGITATOR No. 1 IN BACKGROUND. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  10. 84. Mabry Mill. The varying roof lines and siding gives ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    84. Mabry Mill. The varying roof lines and siding gives the mill an interesting texture, increasing its photogenic value. Looking north. - Blue Ridge Parkway, Between Shenandoah National Park & Great Smoky Mountains, Asheville, Buncombe County, NC

  11. 253. Mabry Mill. The varying roof lines and siding gives ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    253. Mabry Mill. The varying roof lines and siding gives the mill an interesting texture, increasing its photogenic value. Looking north. - Blue Ridge Parkway, Between Shenandoah National Park & Great Smoky Mountains, Asheville, Buncombe County, NC

  12. Old Riverdale Cotton Mill office building on left. The old ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Old Riverdale Cotton Mill office building on left. The old office building has also been used as a starch mixing house. Note entrance to new office building on right - Riverdale Cotton Mill, Office Building, Old, Valley, Chambers County, AL

  13. 32. 48' MILL STEAM ENGINE ADMISSION BOX (?), STEAM VALVE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. 48' MILL STEAM ENGINE ADMISSION BOX (?), STEAM VALVE, AND REVERSING MECHANISM LIFTING CYLINDER. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  14. 10. Side view of cane mill looking NW with steam ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. Side view of cane mill looking NW with steam engine in background. - Hacienda Azucarera La Esperanza, Steam Engine & Mill, 2.65 Mi. N of PR Rt. 2 Bridge over Manati River, Manati, Manati Municipio, PR

  15. 72. PHOTOCOPY OF DRAWING, CONCENTRATING MILL, GENERAL SECTION OF ENTIRE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    72. PHOTOCOPY OF DRAWING, CONCENTRATING MILL, GENERAL SECTION OF ENTIRE MILL, CONSTRUCTION 1911-1912 - Kennecott Copper Corporation, On Copper River & Northwestern Railroad, Kennicott, Valdez-Cordova Census Area, AK

  16. 71. PHOTOCOPY OF DRAWING, CONCENTRATING MILL, GENERAL SECTION OF ENTIRE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    71. PHOTOCOPY OF DRAWING, CONCENTRATING MILL, GENERAL SECTION OF ENTIRE MILL, CONSTRUCTION 1911-1912 - Kennecott Copper Corporation, On Copper River & Northwestern Railroad, Kennicott, Valdez-Cordova Census Area, AK

  17. 70. PHOTOCOPY OF DRAWING, CONCENTRATING MILL, GENERAL SECTION OF ENTIRE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    70. PHOTOCOPY OF DRAWING, CONCENTRATING MILL, GENERAL SECTION OF ENTIRE MILL, CONSTRUCTION 1911-1912 - Kennecott Copper Corporation, On Copper River & Northwestern Railroad, Kennicott, Valdez-Cordova Census Area, AK

  18. 1. Light brick buildings on left constitute 1885 mill built ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Light brick buildings on left constitute 1885 mill built by George Woodruff; lower section was probably a leading area. - Empire Mills Company, Front Avenue between Eighth & Tenth Streets, Columbus, Muscogee County, GA

  19. 16. INTERIOR VIEW, BASEMENT, LOOKING NORTHWEST AT 'SMUT MILL' CLEANER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. INTERIOR VIEW, BASEMENT, LOOKING NORTHWEST AT 'SMUT MILL'- CLEANER FOR BUCKWHEAT, AND GRAIN CHUTES. GRAIN ELEVATOR TURN-AROUND AT BASE. - Schech's Mill, Beaver Creek State Park, La Crescent, Houston County, MN

  20. 3. HISTORIC ROADWAY 2 WITH MILL REMNANTS TO THE RIGHT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. HISTORIC ROADWAY 2 WITH MILL REMNANTS TO THE RIGHT OF TREE. CAMERA POINTED WEST-SOUTHWEST. - Florida Mountain Mining Sites, Historic Roadway No. 2, West flank Florida Mountain, East of Rich Gulch Mine & Mill, Silver City, Owyhee County, ID