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Sample records for 6al 4v eli

  1. The design and production of Ti-6Al-4V ELI customized dental implants

    NASA Astrophysics Data System (ADS)

    Chahine, Gilbert; Koike, Mari; Okabe, Toru; Smith, Pauline; Kovacevic, Radovan

    2008-11-01

    This paper addresses the production of customized Ti-6Al-4V ELI dental implants via electron beam melting (EBM). The melting of Ti-6Al-4V ELI powder produces implants with great biocompatibility, fi ne mechanical performance, and a high bone ingrowth potential. The EBM technology is used to produce one-component dental implants that mimic the exact shape of the patient’s tooth, replacing the traditional, three-component, “screw-like” standardized dental implants currently used. The new generation of implants provides the possibility of simplifying pre-insertion procedures leading to faster healing time, and the potential of better and stronger osseointegration, specifi cally through incorporating lattice structure design.

  2. Evaluation of the stiffness and friction of Ti6Al4V ELI treated by glow discharge nitriding

    NASA Astrophysics Data System (ADS)

    Tavera, J. R.; Peña Ballesteros, D. Y.; Estupiñán Duran, H. A.

    2016-02-01

    In this study, an evaluation of the elastic-plastic surface hardening on Ti6Al4V ELI titanium nitride films obtained by glow discharge method was carried out by nanoindentation tests according to the standard ISO 14577. The nanotribological properties (metal-metal) were also evaluated using the pin-on-disc system Ti6Al4V surface deposition ELI with nitrogen, obtaining a correlation between the coefficient of friction of Ti6Al4V ELI treated by PVD and the Young's modulus of the respective substrate modified by PVD. To characterize the substrate for the characterization tests, scanning electron microscopy, atomic force microscopy and X-ray diffraction and contact angle were carried out. The results demonstrated that the substrates nitrided improved mechanical and tribological properties, hardness, Young's modulus and coefficient of friction, making the alloy Ti6Al4V ELI support axial loads in tension and compression.

  3. Notch effects on high-cycle fatigue properties of Ti 6Al 4V ELI alloy at cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-01-01

    Notch effects on the high-cycle fatigue properties of the forged Ti-6Al-4V ELI alloy at cryogenic temperatures were investigated. Also, the high-cycle fatigue data were compared with the rolled Ti-5Al-2.5Sn ELI alloy. The one million cycles fatigue strength (FS) of the smooth specimen for the forged Ti-6Al-4V ELI alloy increased with a decrease of test temperature. However, the FS of each notched specimen at 4 K were lower than those at 77 K. On the other hand, the FS of the smooth and the notched specimens for the forged Ti-6Al-4V ELI alloy at 4 K were lower than those for the rolled Ti-5Al-2.5Sn ELI alloy. This is considered to be the early initiation of the fatigue crack in the forged Ti-6Al-4V ELI alloy compares with the forged Ti-5Al-2.5Sn ELI.

  4. Strain-based fatigue data for Ti-6Al-4V ELI under fully-reversed and mean strain loads.

    PubMed

    Carrion, Patricio E; Shamsaei, Nima

    2016-06-01

    This article presents the experimental data supporting the study to obtain the mean strain/stress effects on the fatigue behavior of Ti-6Al-4V ELI. A series of strain-controlled fatigue experiments on Ti-6Al-4V ELI were performed at four strain ratios (-1, -0.5, 0, and 0.5). Two types of data are included for each specimen. These are the hysteresis stress-strain responses for the cycle in a log10 increment, and the maximum and minimum stress-strain responses for each cycle. Fatigue lives are also reported for all the experiments.

  5. Fatigue testing of electron beam-melted Ti-6Al-4V ELI alloy for dental implants.

    PubMed

    Joshi, Gaurav V; Duan, Yuanyuan; Neidigh, John; Koike, Mari; Chahine, Gilbert; Kovacevic, Radovan; Okabe, Toru; Griggs, Jason A

    2013-01-01

    Customized one-component dental implants have been fabricated using Electron Beam Melting(®) (EBM(®)), which is a rapid prototyping and manufacturing technique. The goal of our study was to determine the effect of electron beam orientation on the fatigue resistance of EBM Ti-6Al-4V ELI alloy. EBM technique was used to fabricate Ti-6Al-4V ELI alloy blocks, which were cut into rectangular beam specimens with dimensions of 25 × 4 × 3 mm, such that electron beam orientation was either parallel (group A) or perpendicular (group B) to the long axis of the specimens. The specimens were subjected to cyclic fatigue (R = 0.1) in four-point flexure under ambient conditions using various stress amplitudes below the yield stress. The fatigue lifetime data were fit to an inverse power law-Weibull model to predict the peak stress corresponding to failure probabilities of 5 and 63% at 2M cycles (σ(max, 5%) and σ(max, 63%)). Groups A and B did not have significantly different Weibull modulus, m (p > 0.05). The specimens with parallel orientation showed significantly higher σ(max, 63%) (p ≤ 0.05), but there was no significant difference in the σ(max, 5%) (p > 0.05). Thus, it can be concluded that the fatigue resistance of the material was greatest when the electron beam orientation was perpendicular to the direction of crack propagation.

  6. Effect of Test Frequency on Fatigue Crack Growth Rates of Ti-6Al-4V ELI Alloy at Cryogenic Temperature

    SciTech Connect

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-03-31

    In order to clarify the effect of test frequency on the fatigue crack growth rates (da/dN) of Ti-6Al-4V ELI alloy have been investigated at cryogenic temperature. The fatigue crack growth tests were conducted using the test frequencies of 5 and 20 Hz, respectively. At 4 K, the effects of the test frequencies on the fatigue crack growth rates of Ti-6Al-4V ELI alloy were not clear or significant. The fatigue crack growth rates in the low propagation rate region at 4 K were smaller than those at 293 K. On the other hand, those in the high propagation rate region at 4 K were bigger than those at 293 K. The former is considered that the crack closure level was higher as compared to that at 293 K and the latter is due to the difference values of the fracture toughness at 4 and 293 K, respectively. The fracture surfaces of compact tension (CT) specimens in the high propagation rate regions at each test temperature revealed the striations, and furthermore accompanied with the flute fracture surface at 4 K. On the other hand, those of CT specimens in the low propagation rate region at 4 K were found facet-like fracture surfaces corresponding with almost the {alpha}-grain size.

  7. Tensile properties of cast titanium alloys: Titanium-6Al-4V ELI and Titanium-5Al-2.5Sn ELI

    NASA Technical Reports Server (NTRS)

    Billinghurst, E. E., Jr.

    1992-01-01

    This work was performed to determine the tensile properties of cast, hot isostatic pressed (HIP'ed), and annealed titanium alloys, Ti-6Al-4V ELI and Ti-5Al-2.5Sn ELI, that are candidate materials for the space transportation main engine (STME) liquid hydrogen turbopump impeller. Samples of the cast alloys were HIP'ed, annealed, and machined into tensile specimens. The specimens were tested in air at ambient temperature (70 F) and also at -423 F in liquid hydrogen. The Ti-6Al-4V alloy had an average ultimate strength of 129.1 ksi at 70 F and 212.2 ksi at -423 F. The Ti-5Al-2.5Sn alloy had an average ultimate strength of 108.4 ksi at 70 degrees F and 185.0 ksi at -423 F. The ductility, as measured by reduction of area, for the Ti-6Al-4V averaged 15.2 percent at 70 F and 8.7 percent at -423 F, whereas for the Ti-5Al-2.5Sn alloy average reduction of area was 24.6 percent at 70 F and 11.7 percent at -423 F.

  8. Surface Quality of Ti-6%Al-4%V ELI When Machined Using CVD-Carbide Tools at High Cutting Speed

    SciTech Connect

    Gusri, A. I.; Che Hassan, C. H.; Jaharah, A. G.; Yasir, A.; Zaid, Y.; Yanuar, B.

    2011-01-17

    Machining of Ti-6Al-4V ELI becomes more interested topic due to extremely weight-to-strength ratio and resistance to corrosion at elevated temperature. Quality of machined surface is presented by surface roughness, surface texture and damages of microstructure of titanium alloys. The turning parameters evaluated are cutting speed of 55-95 m/min, feed rate of 0.15-0.35 mm/rev, depth of cut of 0.10-0.20 mm and tool grade of CVD carbide tools. The results show the trend lines of surface roughness value are higher at the initial machining and the surface texture profile has a strong correlation with the feed rate. At the machining condition of cutting speed of 95 m/min, feed rate of 0.35 mm/rev and depth of cut of 0.10 mm produced the with layer with thickness of 2.0 {mu}m.

  9. Laser Assisted Milling of Ti-6Al-4V ELI with the Analysis of Surface Integrity and its Economics

    NASA Astrophysics Data System (ADS)

    Hedberg, Gary K.; Shin, Yung C.

    2015-09-01

    This study presents the experimental evaluation of laser assisted milling (LAML) of Ti-6AL-4V ELI (Ti-64), which is used in the orthopedic industry, by using localized preheating of the workpiece via laser irradiation. Improvements to the machinability of this material with LAML are assessed while considering the surface integrity. Suitable laser heating conditions as well as machining conditions are determined based on temperature prediction modeling. Machinability improvements are shown in terms of tool wear, material removal rates and cutting force reduction. Systematic characterization of samples is shown to demonstrate that the machined sub-surfaces are not adversely affected during LAML by precisely controlling laser heating, via hardness measurements, scanning electron microscopy (SEM) for microstructure analysis, and X-ray diffraction (XRD) for residual stresses. An economic analysis shows that LAML provides the cost reduction over conventional machining.

  10. Gene expression of human osteoblasts cells on chemically treated surfaces of Ti-6Al-4V-ELI.

    PubMed

    Oliveira, D P; Palmieri, A; Carinci, F; Bolfarini, C

    2015-06-01

    Surface modifications of titanium alloys are useful methods to enhance the biological stability of intraosseous implants and to promote a well succeeded osseointegration in the early stages of implantation. This work aims to investigate the influence of chemically modified surfaces of Ti-6Al-4V-ELI (extra-low interstitial) on the gene expression of human osteoblastic (HOb) cells. The surface treatments by acid etching or acid etching plus alkaline treatment were carried out to modify the topography, effective area, contact angle and chemical composition of the samples. The surface morphology was investigated using: scanning electron microscopy (SEM) and confocal laser-scanning microscope (CLSM). Roughness measurements and effective surface area were obtained using the CLSM. Surface composition was analysed by energy dispersive X-ray spectroscopy (EDX) and by X-Ray Diffraction (XRD). The expression levels of some bone related genes (ALPL, COL1A1, COL3A1, SPP1, RUNX2, and SPARC) were analysed using real-time Reverse Transcription Polymerase Chain Reaction (real-time RT-PCR). The results showed that all the chemical modifications studied in this work influenced the surface morphology, wettability, roughness, effective area and gene expression of human osteoblasts. Acid phosphoric combined to alkaline treatment presented a more accelerated gene expression after 7days while the only phosphoric etching or chloride etching combined to alkaline treatment presented more effective responses after 15days.

  11. Gene expression of human osteoblasts cells on chemically treated surfaces of Ti-6Al-4V-ELI.

    PubMed

    Oliveira, D P; Palmieri, A; Carinci, F; Bolfarini, C

    2015-06-01

    Surface modifications of titanium alloys are useful methods to enhance the biological stability of intraosseous implants and to promote a well succeeded osseointegration in the early stages of implantation. This work aims to investigate the influence of chemically modified surfaces of Ti-6Al-4V-ELI (extra-low interstitial) on the gene expression of human osteoblastic (HOb) cells. The surface treatments by acid etching or acid etching plus alkaline treatment were carried out to modify the topography, effective area, contact angle and chemical composition of the samples. The surface morphology was investigated using: scanning electron microscopy (SEM) and confocal laser-scanning microscope (CLSM). Roughness measurements and effective surface area were obtained using the CLSM. Surface composition was analysed by energy dispersive X-ray spectroscopy (EDX) and by X-Ray Diffraction (XRD). The expression levels of some bone related genes (ALPL, COL1A1, COL3A1, SPP1, RUNX2, and SPARC) were analysed using real-time Reverse Transcription Polymerase Chain Reaction (real-time RT-PCR). The results showed that all the chemical modifications studied in this work influenced the surface morphology, wettability, roughness, effective area and gene expression of human osteoblasts. Acid phosphoric combined to alkaline treatment presented a more accelerated gene expression after 7days while the only phosphoric etching or chloride etching combined to alkaline treatment presented more effective responses after 15days. PMID:25842132

  12. Effect of stress ratio on high-cycle fatigue properties of Ti-6Al-4V ELI alloy forging at low temperature

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-01

    The effect of the stress ratio R (the ratio of minimum stress to maximum stress) on the high-cycle fatigue properties of Ti-6Al-4V extra-low interstitial (ELI) alloy forging was investigated at 293 and 77 K. At 293 K, the fatigue strength at 107 cycles exhibited deviations below the modified Goodman line in the R=0.01 and 0.5 tests. Moreover, at 77 K, larger deviations of the fatigue strength at 107 cycles below the modified Goodman line were confirmed in the same stress ratio conditions. The high-cycle fatigue strength of the present alloy forging exhibit an anomalous mean stress dependency at both temperatures and this dependency becomes remarkable at low temperature.

  13. Wear Mechanism of Chemical Vapor Deposition (CVD) Carbide Insert in Orthogonal Cutting Ti-6Al-4V ELI at High Cutting Speed

    NASA Astrophysics Data System (ADS)

    Gusri, A. I.; Che Hassan, C. H.; Jaharah, A. G.

    2011-01-01

    The performance of Chemical Vapor Deposition (CVD) carbide insert with ISO designation of CCMT 12 04 04 LF, when turning titanium alloys was investigated. There were four layers of coating materials for this insert i.e.TiN-Al2O3-TiCN-TiN. The insert performance was evaluated based on the insert's edge resistant towards the machining parameters used at high cutting speed range of machining Ti-6Al-4V ELI. Detailed study on the wear mechanism at the cutting edge of CVD carbide tools was carried out at cutting speed of 55-95 m/min, feed rate of 0.15-0.35 mm/rev and depth of cut of 0.10-0.20 mm. Wear mechanisms such as abrasive and adhesive were observed on the flank face. Crater wear due to diffusion was also observed on the rake race. The abrasive wear occurred more at nose radius and the fracture on tool were found at the feed rate of 0.35 mm/rev and the depth of cut of 0.20 mm. The adhesion wear takes place after the removal of the coating or coating delaminating. Therefore, adhesion or welding of titanium alloy onto the flank and rake faces demonstrates a strong bond at the workpiece-tool interface.

  14. Wear Mechanism of Chemical Vapor Deposition (CVD) Carbide Insert in Orthogonal Cutting Ti-6Al-4V ELI at High Cutting Speed

    SciTech Connect

    Gusri, A. I.; Che Hassan, C. H.; Jaharah, A. G.

    2011-01-17

    The performance of Chemical Vapor Deposition (CVD) carbide insert with ISO designation of CCMT 12 04 04 LF, when turning titanium alloys was investigated. There were four layers of coating materials for this insert i.e.TiN-Al2O3-TiCN-TiN. The insert performance was evaluated based on the insert's edge resistant towards the machining parameters used at high cutting speed range of machining Ti-6Al-4V ELI. Detailed study on the wear mechanism at the cutting edge of CVD carbide tools was carried out at cutting speed of 55-95 m/min, feed rate of 0.15-0.35 mm/rev and depth of cut of 0.10-0.20 mm. Wear mechanisms such as abrasive and adhesive were observed on the flank face. Crater wear due to diffusion was also observed on the rake race. The abrasive wear occurred more at nose radius and the fracture on tool were found at the feed rate of 0.35 mm/rev and the depth of cut of 0.20 mm. The adhesion wear takes place after the removal of the coating or coating delaminating. Therefore, adhesion or welding of titanium alloy onto the flank and rake faces demonstrates a strong bond at the workpiece-tool interface.

  15. Effects of the microstructure and porosity on properties of Ti-6Al-4V ELI alloy fabricated by electron beam melting (EBM)

    SciTech Connect

    Galarraga, Haize; Lados, Diana A.; Dehoff, Ryan R.; Kirka, Michael M.; Nandwana, Peeyush

    2016-01-01

    Electron Beam Melting (EBM) is a metal powder bed-based Additive Manufacturing (AM) technology that makes possible the fabrication of three dimensional near-net-shaped parts directly from computer models. EBM technology has been in continuously updating, obtaining optimized properties of the processed alloys. Ti-6Al-4V titanium alloy is the most widely used and studied alloy for this technology and is the focus of this work. Several research works have been completed to study the mechanisms of microstructure formation as well as its influence on mechanical properties. However, the relationship is not completely understood, and more systematic research work is necessary in order to attain a better understanding of these features. In this work, samples fabricated at different locations, orientations, and distances from the build platform have been characterized, studying the relationship of these variables with the resulting material intrinsic characteristics and properties (surface topography, microstructure, porosity, micro-hardness and static mechanical properties). This study has revealed that porosity is the main factor controlling mechanical properties relative to the other studied variables. Therefore, in future process developments, decreasing of the porosity should be considered as the primary goal in order to improve mechanical properties.

  16. Effects of the microstructure and porosity on properties of Ti-6Al-4V ELI alloy fabricated by electron beam melting (EBM)

    DOE PAGES

    Galarraga, Haize; Lados, Diana A.; Dehoff, Ryan R.; Kirka, Michael M.; Nandwana, Peeyush

    2016-01-01

    Electron Beam Melting (EBM) is a metal powder bed-based Additive Manufacturing (AM) technology that makes possible the fabrication of three dimensional near-net-shaped parts directly from computer models. EBM technology has been in continuously updating, obtaining optimized properties of the processed alloys. Ti-6Al-4V titanium alloy is the most widely used and studied alloy for this technology and is the focus of this work. Several research works have been completed to study the mechanisms of microstructure formation as well as its influence on mechanical properties. However, the relationship is not completely understood, and more systematic research work is necessary in order tomore » attain a better understanding of these features. In this work, samples fabricated at different locations, orientations, and distances from the build platform have been characterized, studying the relationship of these variables with the resulting material intrinsic characteristics and properties (surface topography, microstructure, porosity, micro-hardness and static mechanical properties). This study has revealed that porosity is the main factor controlling mechanical properties relative to the other studied variables. Therefore, in future process developments, decreasing of the porosity should be considered as the primary goal in order to improve mechanical properties.« less

  17. Development of Laser Fabricated Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    deGroh, Henry C., III

    2006-01-01

    Laser Engineered Net Shaping (LENS) depositions with Ti-6Al-4V gas-atomized powder were accomplished at five different temperatures, ranging from 30 to 400 C, imposed on the base plate. These base plate temperatures were employed in an effort to relieve stresses which develop during the deposition. Warpage of the base plate was monitored. Only a slight decline in warpage was observed as the base plate temperature was increased. Results indicate that substrate temperatures closer to the stress relief minimum of 480 C would relieve deposition stresses, though process parameters would likely need to be modified to compensate for the higher base plate temperature. The compositions of the as-received powder and the LENS deposited material were chemically analyzed. The oxygen content of the LENS material was 0.154 wt.% which is less than the maximum impurity limit of 0.2 percent for commercial Ti-6Al-4V alloys, but is over the limit allowed in ELI grade (0.13 percent). The level of oxygen in the commercial base plate used was only 0.0635 percent. Tensile specimens were machined from the LENS deposited material and tested in tension at room temperature. The ultimate and yield tensile stresses of the LENS material were about 1200 and 1150 MPa respectively, which is about 20 percent higher than the strengths of wrought Ti-6Al-4V. The higher strength of the LENS material was due to its fine structure and high oxygen content. The LENS deposits were not fully dense; voids were frequent at the interfaces between deposited layers. These dispersed sheets of voids were parallel to the longitudinal axis of the resulting tensile specimens. Apparently there was sufficient continuous, fully dense material longitudinally to enable the high strengths. Ductility was low in the LENS material. Percent elongation at failure in the LENS material was near 4 percent, which is less than half of what is usually expected from Ti-6Al-4V. The low ductility was caused by high oxygen levels, and the

  18. Mechanochemical processing of nanocrystalline Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Pirzada, M. D. S.; (Sam) Froes, F. H.; Patankar, S. N.

    2004-06-01

    Synthesis of nanocrystalline Ti-6Al-4V was explored using mechanochemical processing. The reaction mixture was comprised of CaH2, Mg powder, anhydrous AlCl3, anhydrous VCl3, and TiCl4. The milled powder (reaction product) primarily consisted of nanocrystalline alloy hydride having a composition (Ti-6Al-4V)H1.942, along with MgCl2 and CaCl2 as by-products. Aqueous solutions of nitric acid, sulfuric acid, and 1 pct sodium sulfite were found to be very effective in leaching of the chlorides from the milled powder. The (Ti-6Al-4V)H1.942 on dehydrogenation at 375°C resulted in nanocrystalline Ti-6Al-4V alloy powder.

  19. Materials data handbook. Titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for Titanium 6Al-4V alloy is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and bonding is developed.

  20. Spall fracture in additive manufactured Ti-6Al-4V

    DOE PAGES

    Jones, David Robert; Fensin, Saryu Jindal; Dippo, Olivia; Beal, Roberta Ann; Livescu, Verpnica; Martinez, Daniel Tito; Trujillo, Carl Patrick; Florando, J. N.; Kumar, M.; Gray, III, George Thompson

    2016-10-04

    Here, we present a study on the spall strength of additive manufactured (AM) Ti-6Al-4V. Samples were obtained from two pieces of selective laser melted (SLM, a powder bed fusion technique) Ti-6Al-4V such that the response to dynamic tensile loading could be investigated as a function of the orientation between the build layers and the loading direction. A sample of wrought bar-stock Ti-6Al-4V was also tested to act as a baseline representing the traditionally manufactured material response. A single-stage light gas-gun was used to launch a thin flyer plate into the samples, generating a region of intense tensile stress on amore » plane normal to the impact direction. The rear free surface velocity time history of each sample was recorded with laser-based velocimetry to allow the spall strength to be calculated. The samples were also soft recovered to enable post-mortem characterization of the spall damage evolution. Results showed that when the tensile load was applied normal to the interfaces between the build layers caused by the SLM fabrication process the spall strength was drastically reduced, dropping to 60% of that of the wrought material. However, when loaded parallel to the AM build layer interfaces the spall strength was found to remain at 95% of the wrought control, suggesting that when loading normal to the AM layer interfaces, void nucleation is facilitated more readily due to weaknesses along these boundaries. Quasi-static testing of the same sample orientations revealed a much lower degree of anisotropy, demonstrating the importance of rate-dependent studies for damage evolution in AM materials.« less

  1. Spall fracture in additive manufactured Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Jones, D. R.; Fensin, S. J.; Dippo, O.; Beal, R. A.; Livescu, V.; Martinez, D. T.; Trujillo, C. P.; Florando, J. N.; Kumar, M.; Gray, G. T.

    2016-10-01

    We present a study on the spall strength of additive manufactured (AM) Ti-6Al-4V. Samples were obtained from two pieces of selective laser melted (SLM, a powder bed fusion technique) Ti-6Al-4V such that the response to dynamic tensile loading could be investigated as a function of the orientation between the build layers and the loading direction. A sample of wrought bar-stock Ti-6Al-4V was also tested to act as a baseline representing the traditionally manufactured material response. A single-stage light gas-gun was used to launch a thin flyer plate into the samples, generating a region of intense tensile stress on a plane normal to the impact direction. The rear free surface velocity time history of each sample was recorded with laser-based velocimetry to allow the spall strength to be calculated. The samples were also soft recovered to enable post-mortem characterization of the spall damage evolution. Results showed that when the tensile load was applied normal to the interfaces between the build layers caused by the SLM fabrication process the spall strength was drastically reduced, dropping to 60% of that of the wrought material. However, when loaded parallel to the AM build layer interfaces the spall strength was found to remain at 95% of the wrought control, suggesting that when loading normal to the AM layer interfaces, void nucleation is facilitated more readily due to weaknesses along these boundaries. Quasi-static testing of the same sample orientations revealed a much lower degree of anisotropy, demonstrating the importance of rate-dependent studies for damage evolution in AM materials.

  2. Water droplet erosion mechanisms of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Kamkar Zahmatkesh, Niloofar

    Water impingement erosion of materials can be a life-limiting phenomenon for the components in many erosive environments. For example, aircraft body exposed to rain, steam turbine blade, and recently in gas turbine coupled with inlet fogging system. The last is the focus of this study. Inlet fogging system is the most common method used to augment gas turbine output during hot days; high ambient temperature causes strong deterioration of the engine performance. Micro-scaled droplets introduced into the inlet airflow allow the cooling of entering air as well as intercooling the compressor (overspray) and thus optimizes the output power. However, erosion damage of the compressor blades in overspray stage is one of the major concerns associated with the inlet fogging system. The main objective of this research work (CRIAQ MANU419 project) is to understand the erosion induced by water droplets on Titanium alloy to eventually optimize the erosion resistance of the Ti-based compressor blade. Therefore, characterization of the water droplet erosion damage on Ti-6Al-4V receives the major importance. The influence of base material microstructure and impact parameters were considered in erosion evaluation in present study. This work covers the characterization of the erosion damage on Ti-6Al-4V alloy in two parts: - The water droplet erosion damage through a novel experimental approach. The collected data were processed both qualitatively and quantitatively for multi-aspects damage study. - The influence of impact velocity on erosion in an attempt to represent the in-service conditions.

  3. Evaluation of ARCAM Deposited Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Slattery, Kevin; Slaughter, Blake; Speorl, Emily; Good, James; Gilley, Scott; McLemore, Carole

    2008-01-01

    A wide range of Metal Additive Manufacturing (MAM) technologies are becoming available. One of the challenges in using new technologies for aerospace systems is demonstrating that the process and system has the ability to manufacture components that meet the high quality requirements on a statistically significant basis. The widest-used system for small to medium sized components is the ARCAM system manufactured in Gothenburg, Sweden. This system features a 4kW electron-beam gun, and has a chamber volume of 250mm long x 250mm wide x 250mm to 400mm tall. This paper will describe the basis for the quality and consistency requirements, the experimental and evaluation procedures used for the evaluation, and an analysis of the results for Ti-6Al-4V.

  4. Osteoblastic behavior to zirconium coating on Ti-6Al-4V alloy

    PubMed Central

    Lee, Bo-Ah; Kim, Hae-Jin; Xuan, Yun-Ze; Park, Yeong-Joon; Chung, Hyun-Ju

    2014-01-01

    PURPOSE The purpose of this study was to assess the surface characteristics and the biocompatibility of zirconium (Zr) coating on Ti-6Al-4V alloy surface by radio frequency (RF) magnetron sputtering method. MATERIALS AND METHODS The zirconium films were developed on Ti-6Al-4V discs using RF magnetron sputtering method. Surface profile, surface composition, surface roughness and surface energy were evaluated. Electrochemical test was performed to evaluate the corrosion behavior. Cell proliferation, alkaline phosphatase (ALP) activity and gene expression of mineralized matrix markers were measured. RESULTS SEM and EDS analysis showed that zirconium deposition was performed successfully on Ti-6Al-4V alloy substrate. Ti-6Al-4V group and Zr-coating group showed no significant difference in surface roughness (P>.05). Surface energy was significantly higher in Zr-coating group than in Ti-6Al-4V group (P<.05). No difference in cell morphology was observed between Ti-6Al-4V group and Zr-coating group. Cell proliferation was higher in Zr-coating group than Ti-6Al-4V group at 1, 3 and 5 days (P<.05). Zr-coating group showed higher ALP activity level than Ti-6Al-4V group (P<.05). The mRNA expressions of bone sialoprotein (BSP) and osteocalcin (OCN) on Zr-coating group increased approximately 1.2-fold and 2.1-fold respectively, compared to that of Ti-6Al-4V group. CONCLUSION These results suggest that zirconium coating on Ti-6Al-4V alloy could enhance the early osteoblast responses. This property could make non-toxic metal coatings on Ti-6Al-4V alloy suitable for orthopedic and dental implants. PMID:25551012

  5. Deformation Behavior and Microstructure of Ti6Al4V Manufactured by SLM

    NASA Astrophysics Data System (ADS)

    Krakhmalev, P.; Fredriksson, G.; Yadroitsava, I.; Kazantseva, N.; Plessis, A. du; Yadroitsev, I.

    Mechanical properties, porosity, and microstructure of Ti6Al4V (ELI) material produced by Selective Laser Melting (SLM) under controlled oxygen content were analyzed. Fully martensitic α'structure with high dislocation density and stacking faults was observed in both as-built and stress relieved samples by means of XRD and TEM. Tensile {101 ̅2} twinning was identified by TEM and electron diffraction. Accommodation of thermal stresses during manufacturing was suggested as a possible reason for twinning. Computed tomography of pores was carried out. Pores in the specimens were evenly distributed and mostly had an elongated shape. Defect analysis by micro CT scans in pre-strained samples confirmed that the pore coalescence was the main crack formation mechanism in the final fracture with typical cup-and-cone fracture morphology. Additionally, typical dimples and quasi-cleavage were revealed. Mechanical properties of the samples after stress relieving heat treatment at 650°C for 3 h are complied with the international standard for Ti alloys for biomedical applications.

  6. Laser remelting of Ti6AL4V using high power diode laser

    NASA Astrophysics Data System (ADS)

    Amaya-Vázquez, M. R.; Sánchez-Amaya, J. M.; Boukha, Z.; El Amrani, K.; Botana, F. J.

    2012-04-01

    Titanium alloys present excellent mechanical and corrosion properties, being widely employed in different industries such as medical, aerospace, automotive, petrochemical, nuclear and power generation, etc. Ti6Al4V is the α-β alloy most employed in industry. The modification of its properties can be achieved with convectional heat treatments and/or with laser processing. Laser remelting (LR) is a technology applied to Ti6Al4V by other authors with excimer and Nd-Yag laser with pure argon shielding gas to prevent risk of oxidation. In the present contribution, laser remelting has been applied for the first time to Ti6Al4V with a high power diode laser (with pure argon as shielding gas). Results showed that remelted samples (with medium energy densities) have higher microhardness and better corrosion resistance than Ti6Al4V base metal.

  7. Materials Characterization of Electron Beam Melted Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Draper, Susan; Lerch, Brad; Rogers, Richard; Martin, Richard; Locci, Ivan; Garg, Anita

    2015-01-01

    An in-depth material characterization of Electron Beam Melted (EBM) Ti-6Al-4V material has been completed. Hot Isostatic Pressing (HIP) was utilized to close porosity from fabrication and also served as a material heat treatment to obtain the desired microstructure. The changes in the microstructure and chemistry from the powder to pre-HIP and post-HIP material have been analyzed. Computed tomography (CT) scans indicated porosity closure during HIP and high-density inclusions scattered throughout the specimens. The results of tensile and high cycle fatigue (HCF) testing are compared to conventional Ti-6Al-4V. The EBM Ti-6Al-4V had similar or superior mechanical properties compared to conventionally manufactured Ti-6Al-4V.

  8. Surface integrity after pickling and anodization of Ti-6Al-4V titanium alloy

    NASA Astrophysics Data System (ADS)

    Vermesse, Eric; Mabru, Catherine; Arurault, Laurent

    2013-11-01

    The surface integrity of Ti-6Al-4V titanium alloy was studied at different stages of surface treatments, especially pickling and compact anodization, through surface characteristics potentially worsening fatigue resistance.

  9. Tribocorrosion behavior of veneering biomedical PEEK to Ti6Al4V structures.

    PubMed

    Sampaio, Miguel; Buciumeanu, Mihaela; Henriques, Bruno; Silva, Filipe S; Souza, Júlio C M; Gomes, José R

    2016-02-01

    In dentistry, prosthetic structures must be able to support masticatory loads combined with a high biocompatibility and wear resistance in the presence of a corrosive environment. In order to improve the simultaneous wear and corrosion response of highly biocompatible prosthetic structures, a veneering poly-ether-ether-ketone (PEEK) to Ti6Al4V substrate was assessed by tribocorrosion analyses under conditions mimicking the oral environment. Samples were synthesized by hot pressing the PEEK veneer onto Ti6Al4V cylinders. The tribocorrosion tests on Ti6Al4V or PEEK/Ti6Al4V samples were performed on a reciprocating ball-on-plate tribometer at 30N normal load, 1Hz and stroke length of 3mm. The tests were carried out in artificial saliva at 37°C. Open circuit potential (OCP) was measured before, during and after reciprocating sliding tests. The worn surfaces were characterized by scanning electron microscopy. The results revealed a lower wear rate on PEEK combined with a lower coefficient of friction (COF), when compared to Ti6Al4V. In fact, PEEK protected Ti6Al4V substrate against the corrosive environment and wear avoiding the release of metallic ions to the surrounding environment. PMID:26454136

  10. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  11. Materials Characterization of Electron Beam Melted Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Draper, Susan L.; Lerch, Bradley A.; Telesman, Jack; Martin, Richard E.; Locci, Ivan E.; Garg, Anita; Ring, Andrew J.

    2016-01-01

    An in-depth material characterization of Electron Beam Melted (EBM) Ti-6Al-4V material has been completed on samples fabricated on an ARCAM A2X EBM machine. The specimens were fabricated under eight separate builds with the material divided into two lots for material testing purposes. Hot Isostatic Pressing (HIP) was utilized to close porosity from fabrication and also served as a material heat treatment to obtain the desired microstructure. The changes in the microstructure and chemistry from the powder to pre-HIP and post-HIP material have been analyzed. Several nondestructive evaluation (NDE) techniques were utilized to characterize the samples both before and after HIP. The test matrix included tensile, high cycle fatigue, low cycle fatigue, fracture toughness, and fatigue crack growth at cryogenic, room, and elevated temperatures. The mechanical properties of the EBM Ti-6Al-4V are compared to conventional Ti-6Al-4V in the annealed condition. Fractography was performed to determine failure initiation site. The EBM Ti-6Al-4V had similar or superior mechanical properties compared to conventionally manufactured Ti-6Al-4V.

  12. Development of porous Ti6Al4V/chitosan sponge composite scaffold for orthopedic applications.

    PubMed

    Guo, Miao; Li, Xiang

    2016-01-01

    A novel composite scaffold consisting of porous Ti6Al4V part filled with chitosan sponge was fabricated using a combination of electron beam melting and freeze-drying. The mechanical properties of porous Ti6Al4V part were examined via compressive test. The ultimate compressive strength was 85.35 ± 8.68 MPa and the compressive modulus was 2.26 ± 0.42 GPa. The microstructure of composite scaffold was characterized using scanning electron microscopy. The chitosan sponge filled in Ti6Al4V part exhibited highly porous and well-interconnected micro-pore architecture. The osteoblastic cells were seeded on scaffolds to test their seeding efficiency and biocompatibility. Significantly higher cell seeding efficiency was found on composite scaffold. The biological response of osteoblasts on composite scaffolds was superior in terms of improved cell attachment, higher proliferation, and well-spread morphology in relation to porous Ti6Al4V part. These results suggest that the Ti6Al4V/chitosan composite scaffold is potentially useful as a biomedical scaffold for orthopedic applications. PMID:26478418

  13. Development of porous Ti6Al4V/chitosan sponge composite scaffold for orthopedic applications.

    PubMed

    Guo, Miao; Li, Xiang

    2016-01-01

    A novel composite scaffold consisting of porous Ti6Al4V part filled with chitosan sponge was fabricated using a combination of electron beam melting and freeze-drying. The mechanical properties of porous Ti6Al4V part were examined via compressive test. The ultimate compressive strength was 85.35 ± 8.68 MPa and the compressive modulus was 2.26 ± 0.42 GPa. The microstructure of composite scaffold was characterized using scanning electron microscopy. The chitosan sponge filled in Ti6Al4V part exhibited highly porous and well-interconnected micro-pore architecture. The osteoblastic cells were seeded on scaffolds to test their seeding efficiency and biocompatibility. Significantly higher cell seeding efficiency was found on composite scaffold. The biological response of osteoblasts on composite scaffolds was superior in terms of improved cell attachment, higher proliferation, and well-spread morphology in relation to porous Ti6Al4V part. These results suggest that the Ti6Al4V/chitosan composite scaffold is potentially useful as a biomedical scaffold for orthopedic applications.

  14. Treating orthopedic prosthesis with diamond-like carbon: minimizing debris in Ti6Al4V.

    PubMed

    Oliveira, Luciane Y S; Kuromoto, Neide K; Siqueira, Carlos J M

    2014-10-01

    Prostheses are subject to various forms of failing mechanisms, including wear from ordinary patient motion. Superficial treatments can improve tribological properties of the contact pair, minimizing wear and increasing prostheses lifetime. One possibility is the diamond-like carbon (DLC) coating, where Carbon is deposited with variable ratio of sp(2)/sp(3) structures, leading to an increase in surface hardness. So in this research Ti6Al4V samples were coated with DLC using sputtering process to evaluate the debris release. The Ti6Al4V and Ti6Al4V plus DLC coating surfaces were analyzed using Raman spectroscopy and instrumented indentation (hardness). The wear behavior was tested using a reciprocating linear tribometer. The wear rate was smaller in the coated samples, producing less debris than the untreated Ti6Al4V alloy. Debris morphology was also evaluated, using scanning electronic microscopy, and it was observed that debris size from the coated samples were bigger than those observed from the uncoated Ti6Al4V alloy, above the size that generally triggers biological response from the host. PMID:24948374

  15. Characterization of Ti-6%Al-4%V and VascoMax C-350

    SciTech Connect

    Sunwoo, A J

    2005-02-07

    The {alpha}-{beta} Ti-6% Al-4% V (Ti64) alloy can be heat treated to meet the specified requirements of the applications. The as-received material from SLAC was given a solution heat treatment (SHT) to have a good strength and ductility combination. The SHT was done at 200 C below the Beta transus of 990 C for 15 min and air-cooled to 20 C. The designed microstructure consists of {beta} phase precipitates within the {alpha} phase matrix. The characterization of the as-received Ti64 alloy sheet microstructure reveals equiaxed, 10 {micro}m-sized grains on the flat surface and finer, 8 {micro}m-sized grains in the through thickness. Figures 1 and 2 show the microstructure of the alloy. The typical Ti64 microstructure is lamellar structure, consisting of alternating {alpha} and {beta} phases. In order for the alloy to have the micron sized, equiaxed grains, it had to undergo extensive wrought processing. The Vicker's microhardness numbers (VHN) showed that the slightly larger grained flat surface had a higher averaged value than the through thickness; 33 kg/mm{sup 2} vs. 30 kg/mm{sup 2}. The residual effect of wrought processing is still present even after the SHT to cause the small difference in the hardness values. The results of tensile tests conducted at LLNL and at BNL are given in Tables 2 and 1 in Appendices 1 and 2, respectively. The effects of the irradiation dosage damage on the tensile properties of the Ti64 are presented in Appendix 2. The as-received tensile specimens are not the standard specimens for testing. As shown in Attachment, Figure 1, only the 6 mm length is used in the reduced gage section of the specimens. As a result, a small change in the gage length will translate to a higher percentage change in elongation, giving higher elongation values than using the 30 mm length of the specimen. Since most of the deformation is concentrated in the reduced gage section, the present results are more accurate measurement of ductility. The Ti64 specimens

  16. Porous Ti6Al4V alloys with enhanced normalized fatigue strength for biomedical applications.

    PubMed

    Li, Fuping; Li, Jinshan; Kou, Hongchao; Zhou, Lian

    2016-03-01

    In this paper, porous Ti6Al4V alloys for biomedical applications were fabricated by diffusion bonding of alloy meshes. The compression-compression fatigue behavior was studied. It results that porous Ti6Al4V alloys show enhanced normalized fatigue strength which is in the range of 0.5-0.55 at 10(6)cycles. The porosity has some effect on the absolute S-N curves but minor effect on the normalized S-N curves. The relationship between strain per cycle and number of cycles shows three distinct stages and the value of strain per cycle is constant in stage II. The reasons for the higher normalized fatigue strength of porous Ti6Al4V alloys are discussed based on the fatigue crack initiation and propagation.

  17. Lattice variations of Ti-6Al-4V alloy with hydrogen content

    SciTech Connect

    Zhu Tangkui Li, Miaoquan

    2011-07-15

    Effect of hydrogen content on the lattice parameter of Ti-6Al-4V alloy has been investigated by X-ray diffraction. The experimental results show that the solution of hydrogen in the Ti-6Al-4V alloy affects significantly on the lattice parameters of {alpha}, {beta} and {delta} phases, especially the {beta} phase. Furthermore, the critical hydrogen content of {delta} hydride formation for Ti-6Al-4V alloy is 0.385 wt.%. When the hydrogen content is lower than the critical hydrogen content, the {delta} hydride cannot precipitate and the lattice parameter ({alpha}) of {beta} phase linearly increases with the increasing of hydrogen content. When the hydrogen content is higher than the critical hydrogen content, the {delta} hydride precipitates and the lattice parameter ({alpha}) of {beta} phase varies inconspicuously with hydrogen content. In addition, the effects of lattice variations and {delta} hydride formation on microstructure are discussed. The {alpha}/{beta} interfaces of lamellar transformed {beta} phase become fuzzy with the increasing of hydrogen content because of the lattice expansion of {beta} phase. Compared with that of the Ti-6Al-4V alloy at low hydrogen content ({<=} 0.385 wt.%), the contrasts of primary {alpha} phase and transformed {beta} phase of Ti-6Al-4V alloy at high hydrogen content ({>=} 0.385 wt.%) were completely reversed due to the formation of {delta} hydride. - Research Highlights: {yields} A novel method for determining {delta} hydride in Ti-6Al-4V alloy is presented. {yields} The critical hydrogen content of {delta} hydride formation is 0.385 wt.%. {yields} The lattice parameter of {beta} phase can be expressed as follows: a=0.323(1+9.9x10{sup -2}C{sub H}) . {yields} Precipitation of {delta} hydride has a significant influence on the microstructure. {yields} The {alpha}/{beta} interfaces of transformed {beta} phase became fuzzy in the hydrogenated alloy.

  18. Shot peening for Ti-6Al-4V alloy compressor blades

    NASA Technical Reports Server (NTRS)

    Carek, Gerald A.

    1987-01-01

    A text program was conducted to determine the effects of certain shot-peening parameters on the fatigue life of the Ti-6Al-4V alloys as well as the effect of a demarcation line on a test specimen. This demarcation line, caused by an abrupt change from untreated surface to shot-peened surface, was thought to have caused the failure of several blades in a multistage compressor at the NASA Lewis Research Center. The demarcation line had no detrimental effect upon bending fatigue specimens tested at room temperature. Procedures for shot peening Ti-6Al-4V compressor blades are recommended for future applications.

  19. High performance Ti-6Al-4V alloy by creation of harmonic structure design

    NASA Astrophysics Data System (ADS)

    Vajpai, Sanjay Kumar; Ameyama, Kei; Ota, Mie; Watanabe, Tomoyuki; Maeda, Ryo; Sekiguchi, Tatsuya; Dirras, Guy; Tingaud, David

    2014-08-01

    Ti-6Al-4V alloy is an advanced structural material having applications in a wide range of areas spanning from biomedical to aerospace sectors due to the excellent combination of mechanical and chemical properties. In the present work, a new tailored heterogeneous microstructural design with a specific topological distribution of fine and coarse grained areas, called "harmonic structure", has been proposed for the strengthening of Ti-6Al-4V alloy to achieve improved performance of the components in service. It has been demonstrated that Ti-6Al-4V alloy with harmonic structure can be successfully prepared via a powder metallurgy route consisting of controlled severe plastic deformation of pre-alloyed powders via mechanical milling followed by their consolidation. The Ti-6Al-4V compacts with harmonic structure design exhibited significantly better strength and ductility, under quasi-static as well as rapid loading conditions, as compared to their homogeneous fine and coarse grained counterparts. It was found that the harmonic structure design has the ability to promote the uniform distribution of strain during plastic deformation, leading to improved mechanical properties by avoiding localized plastic instability.

  20. Corrosion behavior of cast Ti-6Al-4V alloyed with Cu.

    PubMed

    Koike, Marie; Cai, Zhuo; Oda, Yutaka; Hattori, Masayuki; Fujii, Hiroyuki; Okabe, Toru

    2005-05-01

    It has recently been found that alloying with copper improved the inherently poor grindability and wear resistance of titanium. This study characterized the corrosion behavior of cast Ti-6Al-4V alloyed with copper. Alloys (0.9 or 3.5 mass % Cu) were cast with the use of a magnesia-based investment in a centrifugal casting machine. Three specimen surfaces were tested: ground, sandblasted, and as cast. Commercially pure titanium and Ti-6Al-4V served as controls. Open-circuit potential measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air + 10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was conducted in the same medium deaerated by N(2) + 10% CO(2). Polarization resistance (R(p)), Tafel slopes, and corrosion current density (I(corr)) were determined. A passive region occurred for the alloy specimens with ground and sandblasted surfaces, as for CP Ti. However, no passivation was observed on the as-cast alloys or on CP Ti. There were significant differences among all metals tested for R(p) and I(corr) and significantly higher R(p) and lower I(corr) values for CP Ti compared to Ti-6Al-4V or the alloys with Cu. Alloying up to 3.5 mass % Cu to Ti-6Al-4V did not change the corrosion behavior. Specimens with ground or sandblasted surfaces were superior to specimens with as-cast surfaces. PMID:15744719

  1. Laser processed TiN reinforced Ti6Al4V composite coatings.

    PubMed

    Balla, Vamsi Krishna; Bhat, Abhimanyu; Bose, Susmita; Bandyopadhyay, Amit

    2012-02-01

    The purpose of this first generation investigation is to evaluate fabrication, in vitro cytotoxicity, cell-material interactions and tribological performance of TiN particle reinforced Ti6Al4V composite coatings for potential wear resistant load bearing implant applications. The microstructural analysis of the composites was performed using scanning electron microscope and phase analysis was done with X-ray diffraction. In vitro cell-material interactions, using human fetal osteoblast cell line, have been assessed on these composite coatings and compared with Ti6Al4V alloy control samples. The tribological performance of the coatings were evaluated, in simulated body fluids, up to 1000 m sliding distance under 10 N normal load. The results show that the composite coatings contain distinct TiN particles embedded in α+β phase matrix. The average top surface hardness of Ti6Al4V alloy increased from 394±8 HV to 1138±61 HV with 40 wt% TiN reinforcement. Among the composite coatings, the coatings reinforced with 40 wt% TiN exhibited the highest wear resistance of 3.74×10(-6) mm(3)/Nm, which is lower than the wear rate, 1.04×10(-5) mm(3)/Nm, of laser processed CoCrMo alloy tested under identical experimental conditions. In vitro biocompatibility study showed that these composite coatings were non-toxic and provides superior cell-material interactions compared to Ti6Al4V control, as a result of their high surface energy. In summary, excellent in vitro wear resistance and biocompatibility of present laser processed TiN reinforced Ti6Al4V alloy composite coatings clearly show their potential as wear resistant contact surfaces for load bearing implant applications.

  2. Laser Processed TiN Reinforced Ti6Al4V Composite Coatings

    PubMed Central

    Balla, Vamsi Krishna; Bhat, Abhimanyu; Bose, Susmita; Bandyopadhyay, Amit

    2011-01-01

    The purpose of this first generation investigation is to evaluate fabrication, in vitro cytotoxicity, cell-materials interactions and tribological performance of TiN particle reinforced Ti6Al4V composite coatings for potential wear resistant load bearing implant applications. The microstructural analysis of the composites was performed using scanning electron microscope and phase analysis was done with X-ray diffraction. In vitro cell-materials interactions, using human fetal osteoblast cell line, have been assessed on these composite coatings and compared with Ti6Al4V alloy control samples. The tribological performance of the coatings were evaluated, in simulated body fluids, up to 1000 m sliding distance under 10N normal load. The results show that the composite coatings contain distinct TiN particles embedded in α + β phase matrix. The average top surface hardness of Ti6Al4V alloy increased from 394 ± 8 HV to 1138 ± 61 HV with 40 wt.% TiN reinforcement. Among the composite coatings, the coatings reinforced with 40 wt. % TiN exhibited the highest wear resistance of 3.74 × 10-6 mm3/Nm, which is lower than the wear rate, 1.04 × 10-5 mm3/Nm, of laser processed CoCrMo alloy tested under identical experimental conditions. In vitro biocompatibility study showed that these composite coatings were non-toxic and provides superior cell-material interactions compared to Ti6Al4V control, as a result of their high surface energy. In summary, excellent in vitro wear resistance and biocompatibility of present laser processed TiN reinforced Ti6Al4V alloy composite coatings clearly show their potential as wear resistant contact surfaces for load bearing implant applications. PMID:22301169

  3. Improving the osteointegration of Ti6Al4V by zeolite MFI coating.

    PubMed

    Li, Yong; Jiao, Yilai; Li, Xiaokang; Guo, Zheng

    2015-05-01

    Osteointegration is crucial for success in orthopedic implantation. In recent decades, there have been numerous studies aiming to modify titanium alloys, which are the most widely used materials in orthopedics. Zeolites are solid aluminosilicates whose application in the biomedical field has recently been explored. To this end, MFI zeolites have been developed as titanium alloy coatings and tested in vitro. Nevertheless, the effect of the MFI coating of biomaterials in vivo has not yet been addressed. The aim of the present work is to evaluate the effects of MFI-coated Ti6Al4V implants in vitro and in vivo. After surface modification, the surface was investigated using field emission scanning electron microscopy (FE-SEM) and energy dispersive spectroscopy (EDS). No difference was observed regarding the proliferation of MC3T3-E1 cells on the Ti6Al4V (Ti) and MFI-coated Ti6Al4V (M-Ti) (p > 0.05). However, the attachment of MC3T3-E1 cells was found to be better in the M-Ti group. Additionally, ALP staining and activity assays and quantitative real-time RT-PCR indicated that MC3T3-E1 cells grown on the M-Ti displayed high levels of osteogenic differentiation markers. Moreover, Van-Gieson staining of histological sections demonstrated that the MFI coating on Ti6Al4V scaffolds significantly enhanced osteointegration and promoted bone regeneration after implantation in rabbit femoral condylar defects at 4 and 12 weeks. Therefore, this study provides a method for modifying Ti6Al4V to achieve improved osteointegration and osteogenesis.

  4. Improving the osteointegration of Ti6Al4V by zeolite MFI coating

    SciTech Connect

    Li, Yong; Jiao, Yilai; Li, Xiaokang; Guo, Zheng

    2015-05-01

    Osteointegration is crucial for success in orthopedic implantation. In recent decades, there have been numerous studies aiming to modify titanium alloys, which are the most widely used materials in orthopedics. Zeolites are solid aluminosilicates whose application in the biomedical field has recently been explored. To this end, MFI zeolites have been developed as titanium alloy coatings and tested in vitro. Nevertheless, the effect of the MFI coating of biomaterials in vivo has not yet been addressed. The aim of the present work is to evaluate the effects of MFI-coated Ti6Al4V implants in vitro and in vivo. After surface modification, the surface was investigated using field emission scanning electron microscopy (FE-SEM) and energy dispersive spectroscopy (EDS). No difference was observed regarding the proliferation of MC3T3-E1 cells on the Ti6Al4V (Ti) and MFI-coated Ti6Al4V (M−Ti) (p > 0.05). However, the attachment of MC3T3-E1 cells was found to be better in the M−Ti group. Additionally, ALP staining and activity assays and quantitative real-time RT-PCR indicated that MC3T3-E1 cells grown on the M−Ti displayed high levels of osteogenic differentiation markers. Moreover, Van-Gieson staining of histological sections demonstrated that the MFI coating on Ti6Al4V scaffolds significantly enhanced osteointegration and promoted bone regeneration after implantation in rabbit femoral condylar defects at 4 and 12 weeks. Therefore, this study provides a method for modifying Ti6Al4V to achieve improved osteointegration and osteogenesis. - Highlights: • Osteointegration is a crucial factor for orthopedic implants. • We coated MFI zeolite on Ti6Al4V substrates and investigated the effects in vitro and in vivo. • The MFI coating displayed good biocompatibility and promoted osteogenic differentiation in vitro. • The MFI coating promoted osteointegration and osteogenesis peri-implant in vivo.

  5. Reducing Wear of Steel Rolling Against Ti6Al4V Operating in Vacuum

    NASA Technical Reports Server (NTRS)

    Krantz, Timothy L.

    2014-01-01

    This work was motivated by a qualification test of a mechanism for a space telescope. During the test undesired wear debris was formed. In this project alterative materials and coatings were tested with intent to reduce wear and debris when steel has a misaligned rolling contact against Ti6Al4V. Testing was done using a vacuum roller rig mimicking the mechanism's contact conditions. Ten configurations were tested. Most configurations resulted in significant debris. A sputtered 1-micrometer-thick nan-ocomposite molybdenum disulfide (MoS2) film provided the best wear protection. The best configuration made use of the MoS2 coating on both materials, and in preparing for sputtering the anodized Ti6Al4V working surface was smoothed using an ultrasonic process.

  6. Influence of Surface Pre-treatments on Laser Welding of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Sánchez-Amaya, J. M.; Amaya-Vázquez, M. R.; González-Rovira, L.; Botana-Galvin, M.; Botana, F. J.

    2014-05-01

    In the present study, Ti6Al4V samples have been welded under conduction regime by means of a high power diode laser. The main objective of the work has been to determine the actual influence of the surface pre-treatments on the laser welding process. Thus, six different pre-treatments were applied to Ti6Al4V samples before performing bead-on-plate and butt welding treatments. The depth, width, microstructure, and microhardness of the different weld zones were deeply analyzed. Grinding, sandblasting, and chemical cleaning pre-treatments lead to welds with the highest depth values, presenting high joint strengths. Treatments based on the application of dark coatings generate welds with lower penetration and worse mechanical properties, specially the graphite-based coating.

  7. Surface characterization and mechanical property evaluation of thermally oxidized Ti-6Al-4V

    SciTech Connect

    Biswas, Amit; Dutta Majumdar, Jyotsna

    2009-06-15

    The present study concerns development of a thin and adherent oxide film on the surface of Ti-6Al-4V by thermal oxidation. Thermal oxidation was carried out over a range of temperature between 400 to 600 deg. C and a time from 25 h to 60 h. A detailed characterization of the surface and cross section of the oxidized surface was carried out by optical/scanning electron microscopy and X-ray diffraction techniques. Finally, the mechanical properties of the oxidized surface in terms of microindentation hardness and wear resistance were evaluated as a function of oxidation parameters. Surface oxidation of Ti-6Al-4V at 600 deg. C for 36 h offered a defect free oxide scale with improved hardness and wear resistance.

  8. Investigation of Ti6Al4V Orthogonal Cutting Numerical Simulations using Different Material Models

    SciTech Connect

    Alvarez, Roberto

    2010-06-15

    Titanium alloys are materials considered as extremely difficult to cut and titanium alloy Ti6Al4V is a reference in machining of titanium. The segmented (saw toothed) chip morphology has attracted great interest in researchers because the understanding of the saw-toothed chip morphology helps to understand the chip formation mechanisms. In this study, the effect of different constitutive models on the saw-toothed chip morphology is examined in machining Ti6Al4V. The paper presents the influence of eight material constitutive modelling in the simulation of segmented chip formation. A critical comparison of outstanding process outputs as cutting force, temperature and measurable parameters for segmented chips is carried out to compare and discuss the performance of the eight different material models to each other and with experimental data.

  9. Evaluation of Ti-6Al-4V surface treatments for use with a polyphenylquinoxaline adhesive

    NASA Technical Reports Server (NTRS)

    Progar, D. J.

    1986-01-01

    Three surface treatments for Ti-6Al-4V adherends were evaluated using a thermoplastic polymer monoether polyphenylquinoxaline, MEPPQ, which had been shown in previous studies to have good potential as a high temperature adhesive for aerospace applications. Initial results based on long term thermal exposure at 232 C (450 F) using the phosphate-fluoride (PF) and chromic acid anodized (CAA) treatments with MEPPQ adhesive were not encouraging. A significant improvement in strength retention and a change in failure mode (cohesive) at 232 C (450F) was found for the SHA treated specimens compared to the PF and CAA treatments. Although an improvement in long term thermal durability was obtained with the SHA treatment of Ti-6Al-4V, an improved surface treatment with better long term durability is still required for aerospace applications.

  10. Evaluation of Ti-6Al-4V surface treatments for use with a polyphenylquinoxaline adhesive

    NASA Technical Reports Server (NTRS)

    Progar, Donald J.

    1987-01-01

    Three surface treatments for Ti-6Al-4V adherends were evaluated using a thermoplastic polymer monoether polyphenylquinoxaline, MEPPQ, which had been shown in previous studies to have good potential as a high temperature adhesive for aerospace applications. Initial results based on long term thermal exposure at 232 C (450 F) using the phosphate-fluoride (PF) and chromic acid anodized (CAA) treatments with MEPPQ adhesive were not encouraging. A significant improvement in strength retention and a change in failure mode (cohesive) at 232 C (450 F) was found for the SHA treated specimens compared to the PF and CAA treatments. Although an improvement in long term thermal durability was obtained with the SHA treatment of Ti-6Al-4V, an improved surface treatment with better long term durability is still required for aerospace applications.

  11. HOS cell adhesion on Ti6Al4V surfaces texturized by laser engraving

    NASA Astrophysics Data System (ADS)

    Sandoval Amador, A.; Carreño Garcia, H.; Escobar Rivero, P.; Peña Ballesteros, D. Y.; Estupiñán Duran, H. A.

    2016-02-01

    The cell adhesion of the implant is determinate by the chemical composition, topography, wettability, surface energy and biocompatibility of the biomaterial. In this work the interaction between human osteosarcoma HOS cells and textured Ti6Al4V surfaces were evaluated. Ti6Al4V surfaces were textured using a CO2 laser in order to obtain circular spots on the surfaces. Test surfaces were uncoated (C1) used as a control surface, and surfaces with points obtained by laser engraving, with 1mm spacing (C2) and 0.5mm (C3). The HOS cells were cultured in RPMI-1640 medium with 10% fetal bovine serum and 1% antibiotics. No cells toxicity after one month incubation time occurred. The increased cell adhesion and cell spreading was observed after 1, 3 and 5 days without significant differences between the sample surfaces (C2 and C3) and control (uncoated) at the end of the experiment.

  12. Microstructure evolution and grain refinement of Ti-6Al-4V alloy by laser shock processing

    NASA Astrophysics Data System (ADS)

    Ren, X. D.; Zhou, W. F.; Liu, F. F.; Ren, Y. P.; Yuan, S. Q.; Ren, N. F.; Xu, S. D.; Yang, T.

    2016-02-01

    Microstructure evolution and grain refinement of Ti-6Al-4V alloy after laser shock processing (LSP) are systematically investigated in this paper. Laser shock waves were induced by a Q-switched Nd:YAG laser system operated with a wave-length of 1064 nm and 10 ns pulse width. The microstructures of LSP samples were characterized by scanning electron microscopy (SEM) and transmission electron microscope (TEM). Present results indicate that the surface hardness of samples subjected to LSP impacts has significantly improved. Multidirectional twin intersections and dislocation movements lead to grain subdivision in α phase with ultra-high plastic deformation. High-density dislocations are found in β phase. Multidirectional twin intersections and division of sub-grain boundaries play an important role in the grain refinement of Ti-6Al-4V alloy under LSP loading conditions.

  13. Quasi-static Torsional Deformation Behavior of Porous Ti6Al4V alloy.

    PubMed

    Balla, Vamsi Krishna; Martinez, Shantel; Rogoza, Ben Tunberg; Livingston, Chase; Venkateswaran, Deepak; Bose, Susmita; Bandyopadhyay, Amit

    2011-07-20

    Laser processed Ti6Al4V alloy samples with total porosities of 0%, 10% and 20% have been subjected to torsional loading to determine mechanical properties and to understand the deformation behavior. The torsional yield strength and modulus of porous Ti alloy samples was found to be in the range of 185-332 MPa and 5.7-11 GPa, respectively. With an increase in the porosity both the strength and the modulus decreased, and at 20% porosity the torsional modulus of Ti6Al4V alloy was found to be very close to that of human cortical bone. Further, the experiments revealed clear strain hardening and ductile deformation in all the samples, which suggests that the inherent brittleness associated solid-state sintered porous materials can be completely eliminated via laser processing for load bearing metal implant applications.

  14. Global and Local Mechanical Properties of Autogenously Laser Welded Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Cao, Xinjin; Kabir, Abu Syed H.; Wanjara, Priti; Gholipour, Javad; Birur, Anand; Cuddy, Jonathan; Medraj, Mamoun

    2013-11-01

    Ti-6Al-4V sheets, 3.2-mm in thickness, were butt welded using a continuous wave 4 kW Nd:YAG laser welding system. The effect of two main process parameters, laser power and welding speed, on the joint integrity was characterized in terms of the joint geometry, defects, microstructure, hardness, and tensile properties. In particular, a digital image correlation technique was used to determine the local tensile properties of the welds. It was determined that a wide range of heat inputs can be used to fully penetrate the Ti-6Al-4V butt joints during laser welding. At high laser power levels, however, significant defects such as underfill and porosity, can occur and cause marked degradation in the joint integrity and performance. At low welding speeds, however, significant porosity occurs due to its growth and the potential collapse of instable keyholes. Intermediate to relatively high levels of heat input allow maximization of the joint integrity and performance by limiting the underfill and porosity defects. In considering the effect of the two main defects on the joint integrity, the underfill defect was found to be more damaging to the mechanical performance of the weldment than the porosity. Specifically, it was determined that the maximum tolerable underfill depth for Ti-6Al-4V is approximately 6 pct of the workpiece thickness, which is slightly stricter than the value of 7 pct specified in AWS D17.1 for fusion welding in aerospace applications. Hence, employing optimized laser process parameters allows the underfill depth to be maintained within the tolerable limit (6 pct), which in turn prevents degradation in both the weld strength and ductility. To this end, the ability to maintain weld ductility in Ti-6Al-4V by means of applying a high energy density laser welding process presents a significant advantage over conventional arc welding for the assembly of aerospace components.

  15. Microstructure-Tensile Properties Correlation for the Ti-6Al-4V Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing; Guo, Ping

    2015-04-01

    Finding the quantitative microstructure-tensile properties correlations is the key to achieve performance optimization for various materials. However, it is extremely difficult due to their non-linear and highly interactive interrelations. In the present investigation, the lamellar microstructure features-tensile properties correlations of the Ti-6Al-4V alloy are studied using an error back-propagation artificial neural network (ANN-BP) model. Forty-eight thermomechanical treatments were conducted to prepare the Ti-6Al-4V alloy with different lamellar microstructure features. In the proposed model, the input variables are microstructure features including the α platelet thickness, colony size, and β grain size, which were extracted using Image Pro Plus software. The output variables are the tensile properties, including ultimate tensile strength, yield strength, elongation, and reduction of area. Fourteen hidden-layer neurons which can make ANN-BP model present the most excellent performance were applied. The training results show that all the relative errors between the predicted and experimental values are within 6%, which means that the trained ANN-BP model is capable of providing precise prediction of the tensile properties for Ti-6Al-4V alloy. Based on the corresponding relations between the tensile properties predicted by ANN-BP model and the lamellar microstructure features, it can be found that the yield strength decreases with increasing α platelet thickness continuously. However, the α platelet thickness exerts influence on the elongation in a more complicated way. In addition, for a given α platelet thickness, the yield strength and the elongation both increase with decreasing β grain size and colony size. In general, the β grain size and colony size play a more important role in affecting the tensile properties of Ti-6Al-4V alloy than the α platelet thickness.

  16. Specific heat treatment of selective laser melted Ti-6Al-4V for biomedical applications

    NASA Astrophysics Data System (ADS)

    Huang, Qianli; Liu, Xujie; Yang, Xing; Zhang, Ranran; Shen, Zhijian; Feng, Qingling

    2015-12-01

    The ductility of as-fabricated Ti-6Al-4V falls far short of the requirements for biomedical titanium alloy implants and the heat treatment remains the only applicable option for improvement of their mechanical properties. In the present study, the decomposition of as-fabricated martensite was investigated to provide a general understanding on the kinetics of its phase transformation. The decomposition of asfabricated martensite was found to be slower than that of water-quenched martensite. It indicates that specific heat treatment strategy is needed to be explored for as-fabricated Ti-6Al-4V. Three strategies of heat treatment were proposed based on different phase transformation mechanisms and classified as subtransus treatment, supersolvus treatment and mixed treatment. These specific heat treatments were conducted on selective laser melted samples to investigate the evolutions of microstructure and mechanical properties. The subtransus treatment leaded to a basket-weave structure without changing the morphology of columnar prior β grains. The supersolvus treatment resulted in a lamellar structure and equiaxed β grains. The mixed treatment yielded a microstructure that combines both features of the subtransus treatment and supersolvus treatment. The subtransus treatment is found to be the best choice among these three strategies for as-fabricated Ti-6Al-4V to be used as biomedical implants.

  17. Microstructural Influence on Mechanical Properties in Plasma Microwelding of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Baruah, M.; Bag, S.

    2016-09-01

    The complexity of joining Ti6Al4V alloy enhances with reduction in sheet thickness. The present work puts emphasis on microplasma arc welding (MPAW) of 500-μm-thick Ti6Al4V alloy in butt joint configuration. Using controlled and regulated arc current, the MPAW process is specifically designed to use in joining of thin sheet components over a wide range of process parameters. The weld quality is assessed by carefully controlling the process parameters and by reducing the formation of oxides. The combined effect of welding speed and current on the weld joint properties is evaluated for joining of Ti6Al4V alloy. The macro- and microstructural characterizations of the weldment by optical microscopy as well as the analysis of mechanical properties by microtensile and microhardness test have been performed. The weld joint quality is affected by specifically designed fixture that controls the oxidation of the joint and introduces high cooling rate. Hence, the solidified microstructure of welded specimen influences the mechanical properties of the joint. The butt joint of titanium alloy by MPAW at optimal process parameters is of very high quality, without any internal defects and with minimum residual distortion.

  18. Short-term microvascular response of striated muscle to cp-Ti, Ti-6Al-4V, and Ti-6Al-7Nb.

    PubMed

    Pennekamp, Peter H; Gessmann, Jan; Diedrich, Oliver; Burian, Björn; Wimmer, Markus A; Frauchiger, Vinzenz M; Kraft, Clayton N

    2006-03-01

    Due to excellent mechanical properties and good corrosion resistance, titanium-aluminium-vanadium (Ti-6Al-4V) and titanium-aluminium-niobium (Ti-6Al-7Nb) are extensively used for orthopedic surgery. Concern has been voiced concerning the implications of the constituent vanadium in Ti-6Al-4V on the surrounding environment. Particularly in osteosynthesis where the alloys stand in direct contact to skeletal muscle, undesirable biologic reactions may have severe consequences. In a comparative study, we assessed in vivo nutritive perfusion and leukocytic response of striated muscle to the metals Ti-6Al-4V, Ti-6Al-7Nb, and commercially pure titanium (cpTi), thereby drawing conclusions on their short-term inflammatory potential. In 28 hamsters, utilizing the dorsal skinfold chamber preparation and intravital microscopy, we quantified primary and secondary leukocyte-endothelial cell interaction, leukocyte extravasation, microvascular diameter change, and capillary perfusion in collecting and postcapillary venules of skeletal muscle. A manifest discrepancy between the metals concerning impact on local microvascular parameters was not found. All metals induced an only transient and moderate inflammatory response. Only a slight increase in leukocyte recruitment and a more sluggish recuperation of inflammatory parameters in animals treated with Ti-6Al-4V compared to the other two metals suggested a minor, overall not significant discrepancy in biocompatibility. Gross toxicity of bulk Ti-6Al-4V on surrounding tissue could not be found. Conclusively, the commonly used biomaterials Ti-6Al-4V, Ti-6Al-7Nb, and cpTi induce an only transient inflammatory answer of the skeletal muscle microvascular system. Our results indicate that on the microvascular level the tested bulk Ti-alloys and cpTi do not cause adverse biologic reactions in striated muscle.

  19. Cell interaction with modified nanotubes formed on titanium alloy Ti-6Al-4V.

    PubMed

    Moravec, Hynek; Vandrovcova, Marta; Chotova, Katerina; Fojt, Jaroslav; Pruchova, Eva; Joska, Ludek; Bacakova, Lucie

    2016-08-01

    Nanotubes with diameters ranging from 40 to 60nm were prepared by electrochemical oxidation of the Ti-6Al-4V alloy in electrolyte containing ammonium sulphate and ammonium fluoride. The nanotubes were further modified with calcium and phosphate ions or were heat treated. Polished Ti-6Al-4V alloy served as a reference sample. The spreading of human osteoblast-like cells was similar on all nanotube samples but lower than on polished samples. The number of initially adhered cells was higher on non-modified nanotubes, but the final cell number was the highest on Ca-enriched nanotubes and the lowest on heat-treated nanotubes. However, these differences were relatively small and less pronounced than the differences in the concentration of specific molecular markers of cell adhesion and differentiation, estimated by their intensity of immunofluorescence staining. The concentration of vinculin, i.e. a protein of focal adhesion plaques, was the lowest on nanotubes modified with calcium. Collagen I, an early marker of osteogenic cell differentiation, was also the lowest on samples modified with calcium and was highest on polished samples. Alkaline phosphatase, a middle marker of osteogenic differentiation, was observed in lowest concentration on nanotubes modified with phosphorus and the highest on heat-treated samples. Osteocalcin concentrations, a late marker of osteogenic cell differentiation, were similar on all tested samples, although they tended to be the highest on heat-treated samples. Thus, osteogenic differentiation can be modulated by various additional treatments of nanotube coatings on Ti-6Al-4V implants. PMID:27157757

  20. Adsorption of human fibrinogen and albumin onto hydrophobic and hydrophilic Ti6Al4V powder

    NASA Astrophysics Data System (ADS)

    Rodríguez-Sánchez, Jesús; Gallardo-Moreno, Amparo M.; Bruque, José M.; González-Martín, M. Luisa

    2016-07-01

    Adsorption of proteins on solid surfaces has been widely studied because of its importance in various biotechnological, medical and technical applications, such as medical implants or biosensors. One of the main problems is the adsorption-induced conformational changes because they often modify the biological activity of the proteins, which is believed to be a key factor on the subsequent cellular adhesion. The aim of this work is the study of the adsorption of human fibrinogen (Fg) and human serum albumin (HSA) onto Ti6Al4V particles, commercially available on different size, that are used to elaborate scaffolds to provide structural support to cell proliferation, promoting tissue development and bone regeneration among others. The study was done through the analysis of the adsorption isotherms and the electrical characterization of surfaces after adsorption in terms of the zeta potential (ζ). From this analysis it seems that Fg adsorbs preferentially vertically oriented (end-on) and HSA moves sequentially over the surface of the Ti6Al4V particles through dimmer formation, allowing adsorption progress over this initial bilayer. The zeta potential values of both proteins remain constant when the monolayer is formed. The study also extends the analysis of both adsorption behaviour and ζ potential characterization factors to the influence of the substrate hydrophobicity as this property can be modified for the Ti6Al4V by irradiating it with ultraviolet light (UV-C) without changes on its chemical composition [1,2]. Differences at low protein concentrations were found for both isotherms and zeta-potential values.

  1. Mechanical evaluation of porous titanium (Ti6Al4V) structures with electron beam melting (EBM).

    PubMed

    Parthasarathy, Jayanthi; Starly, Binil; Raman, Shivakumar; Christensen, Andy

    2010-04-01

    Patient specific porous implants for the reconstruction of craniofacial defects have gained importance due to their better performance over their generic counterparts. The recent introduction of electron beam melting (EBM) for the processing of titanium has led to a one step fabrication of porous custom titanium implants with controlled porosity to meet the requirements of the anatomy and functions at the region of implantation. This paper discusses an image based micro-structural analysis and the mechanical characterization of porous Ti6Al4V structures fabricated using the EBM rapid manufacturing process. SEM studies have indicated the complete melting of the powder material with no evidence of poor inter-layer bonding. Micro-CT scan analysis of the samples indicate well formed titanium struts and fully interconnected pores with porosities varying from 49.75%-70.32%. Compression tests of the samples showed effective stiffness values ranging from 0.57(+/-0.05)-2.92(+/-0.17)GPa and compressive strength values of 7.28(+/-0.93)-163.02(+/-11.98)MPa. For nearly the same porosity values of 49.75% and 50.75%, with a variation in only the strut thickness in the sample sets, the compressive stiffness and strength decreased significantly from 2.92 GPa to 0.57 GPa (80.5% reduction) and 163.02 MPa to 7.28 MPa (93.54 % reduction) respectively. The grain density of the fabricated Ti6Al4V structures was found to be 4.423 g/cm(3) equivalent to that of dense Ti6Al4V parts fabricated using conventional methods. In conclusion, from a mechanical strength viewpoint, we have found that the porous structures produced by the electron beam melting process present a promising rapid manufacturing process for the direct fabrication of customized titanium implants for enabling personalized medicine.

  2. Microstructural Evolution of Ti-6Al-4V during High Strain Rate Conditions of Metal Cutting

    NASA Technical Reports Server (NTRS)

    Dong, Lei; Schneider, Judy

    2009-01-01

    The microstructural evolution following metal cutting was investigated within the metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior grains and equiaxed primary located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary grains and lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the transus temperature.

  3. Producing Ti-6Al-4V plate from single-melt EBCHM ingot

    NASA Astrophysics Data System (ADS)

    Wood, J. R.

    2002-02-01

    The study reviewed in this paper was initiated to produce low-cost, aerospace-quality Ti-6Al-4V alloy plate directly from single melt, electron beam cold hearth melted slab ingots. This study is one of the programs of the Metals Affordability Initiative Consortium under the direction of the U.S. Air Force Research Laboratory’s Materials and Manufacturing Directorate. The main objective of this program is to achieve significant cost savings for titanium plate production while accelerating the implementation time. This article discusses the progress to date in this multi-year program.

  4. A study of cumulative fatigue damage in titanium 6Al-4V alloy

    NASA Technical Reports Server (NTRS)

    Jeelani, S.; Ghebremedhin, S.; Musial, M.

    1986-01-01

    Experimental data were obtained using titanium 6Al-4V alloy under stress ratios of -1, 0, and negative infinity. A study of cumulative fatigue damage using Miner's (1945) and Kramer's (1974) equations for stress ratios of -1 and 0 for low-high, low-high mixed, high-low, and high-low mixed stress sequences has revealed close agreement between the theoretical and experimental values of fatigue damage and fatigue life. Kramer's equation predicts less conservative and more realistic cumulative fatigue damage than does the popularly used Miner's rule.

  5. An Experimental and Theoretical Study of Ti-6Al-4V to Multi-mbar Pressures

    SciTech Connect

    MacLeod, S G; Tegner, B E; Cynn, H; Evans, W J; Proctor, J; McMahon, M I; Ackland, G J

    2012-03-14

    We report results from an experimental and theoretical study of the ternary alloy Ti-6Al-4V to 221 GPa. We observe a phase transition to the hexagonal {omega}-phase at approximately 30 GPa, and then a further transition to the cubic {beta}-phase starting at 94-99 GPa. We do not observe the orthorhombic {gamma} and {delta} phases reported previously in pure Ti. Computational studies show that this sequence is possible only if there is significant local atomic ordering during the compression process, yet insufficient atomic diffusion to reach the phase separated thermodynamic equilibrium state.

  6. Modification of surface morphology of Ti6Al4V alloy manufactured by Laser Sintering

    NASA Astrophysics Data System (ADS)

    Draganovská, Dagmar; Ižariková, Gabriela; Guzanová, Anna; Brezinová, Janette; Koncz, Juraj

    2016-06-01

    The paper deals with the evaluation of relation between roughness parameters of Ti6Al4V alloy produced by DMLS and modified by abrasive blasting. There were two types of blasting abrasives that were used - white corundum and Zirblast at three levels of air pressure. The effect of pressure on the value of individual roughness parameters and an influence of blasting media on the parameters for samples blasted by white corundum and Zirblast were evaluated by ANOVA. Based on the measured values, the correlation matrix was set and the standard of correlation statistic importance between the monitored parameters was determined from it. The correlation coefficient was also set.

  7. Laser Surface Preparation for Adhesive Bonding of Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Belcher, Marcus A.; List, Martina S.; Wohl, Christopher J.; Ghose, Sayata; Watson, Kent A.; Hopkins, John W.; Connell, John W.

    2010-01-01

    Adhesively bonded structures are potentially lighter in weight than mechanically fastened ones, but existing surface treatments are often considered unreliable. Two main problems in achieving reproducible and durable adhesive bonds are surface contamination and variability in standard surface preparation techniques. In this work three surface pretreatments were compared: laser etching with and without grit blasting and conventional Pasa-Jell treatment. Ti-6Al-4V surfaces were characterized by contact angle goniometry, optical microscopy, and X-ray photoelectron spectroscopy (XPS). Laser -etching was found to produce clean surfaces with precisely controlled surface topographies and PETI-5 lap shear strengths and durabilities were equivalent to those produced with Pasa-Jell.

  8. Gas nitriding and subsequent oxidation of Ti-6Al-4V alloys

    PubMed Central

    2012-01-01

    Ti-6Al-4V alloys consisting of α-Ti grains and intergranular β-Ti islands were nitrided at 850°C for 1 to 12 h under a nitrogen pressure of 1 Pa. With increasing nitriding time, the Ti-N compound layer became thicker, and the α-Ti diffusion zone containing dissolved nitrogen became wider. In the Ti-N compound layer, the initially formed Ti2N became TiN as the nitriding progressed. The nitride layers were oxidized to rutile-TiO2 after oxidation at 700°C for 10 h in air. PMID:22221679

  9. Investigation on Tool Life and Surface Integrity when Drilling Ti-6Al-4V and Ti-5Al-4V-Mo/Fe

    NASA Astrophysics Data System (ADS)

    Rahim, Erween Abd.; Sharif, Safian

    Machinability study on the drilling of two alpha beta titanium alloy series, Ti-6Al-4V and Ti-5Al-4V-0.6Mo-0.4Fe were conducted using an uncoated carbide drill. The effect of cutting speed on tool life, tool failure mode, cutting force and surface integrity of the drilled surface were discussed. Results showed that Ti-6Al-4V exhibited a more superior machinability property when compared to the Ti-5Al-4V-Mo/Fe alloy system. The tool wear progression when drilling Ti-6Al-4V was lower than that of Ti-5Al-4V-Mo/Fe. The tool experienced similar failure mechanisms which were non uniform wear and chipping when drilling both alloys. At high cutting speed and after prolonged machining, excessive plastic deformation was observed on the subsurface layer of the drilled surface which resulted in increase in the hardness value.

  10. Fracture Growth Testing of Titanium 6AL-4V in AF-M315E

    NASA Technical Reports Server (NTRS)

    Sampson, Jeffrey W.; Martinez, Jonathan; McLean, Christopher

    2015-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant in orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent flaws will not cause failure during the design life. Material property inputs for this analysis require testing to determine the stress intensity factor for environmentally-assisted cracking (K (sub EAC)) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched specimens SE(B) representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to the monopropellant at 50 degrees Centigrade for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor of the Ti 6Al-4V forged tank material when exposed to AF-M315E monopropellant was found to be at least 22.0 kilopounds per square inch. The stress intensity factor of the weld material was at least 31.3 kilopounds per square inch.

  11. Fatigue performance of medical Ti6Al4V alloy after mechanical surface treatments.

    PubMed

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material's microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements.

  12. Osteoblast differentiation and phenotype expressions on chitosan-coated Ti-6Al-4V.

    PubMed

    Lin, Hsin-Yi; Chen, Jing-Huei

    2013-09-12

    Chitosan (C), alginate-crosslinked chitosan (CA), and pectin-crosslinked chitosan (CP) were covalently bonded to Ti-6Al-4V surfaces and tested for their biocompatibility. Compared to the clinically treated Ti-6Al-4V surface (Ti64), C, CA, and CP, had higher contact angles and promoted higher cell proliferation, type I collagen deposition, and mineralization after two weeks (all p<0.05). Cells on C, CA, and CP expressed more alkaline phosphatase (ALP) activity compared to those on Ti64 (p<0.05). The swelling ratios and drug release efficacies of CA and CP were significantly higher and lower, respectively, than those of C (both p<0.05). Only cells on CA expressed ALP activity after three weeks of culture. Generally speaking, crosslinking with alginate and pectin changed surface wettability as well as the swelling and drug release properties of the chitosan coatings. Cells on the coatings had higher proliferation, type I collagen deposition, and degree of mineralization compared to those on Ti64.

  13. Fatigue performance of medical Ti6Al4V alloy after mechanical surface treatments.

    PubMed

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material's microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements. PMID:25823001

  14. Fatigue Performance of Medical Ti6Al4V Alloy after Mechanical Surface Treatments

    PubMed Central

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J. Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material’s microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements. PMID:25823001

  15. Fracture Mechanics Testing of Titanium 6AL-4V in AF-M315E

    NASA Technical Reports Server (NTRS)

    Sampson, J. W.; Martinez, J.; McLean, C.

    2016-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant on orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent processing flaws will not cause failure during the design life of the tank. Material property inputs for this analysis require testing to determine the stress intensity factor for environment-assisted cracking (KEAC) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched, or SE(B), specimens representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to AF-M315E at 50 C for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor for environment-assisted cracking of the Ti 6Al-4V forged tank material was found to be at least 22 ksivin and at least 31 ksivin for the weld material when exposed to AF-M315E monopropellant.

  16. Corrosion Resistance and Color Properties of Anodized Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Karambakhsh, Ali; Afshar, Abdollah; Malekinejad, Pejman

    2012-01-01

    In this research, color anodizing of Ti-6Al-4V alloy was performed in phosphoric acid solution of 0.4 M concentration and within 30 s in different voltages (10-120 V) of a DC power supply. The effect of anodizing voltages on the color and thickness of anodized layers on Ti-6Al-4V alloy surface was surveyed. Thickness and refractive index of layers were measured by spectrophotometery and reflectance curves. According to the results, thickness of layers increased with increasing anodizing voltage and was in the range of 38-167 nm. Also the refractive index of anodic film was approximately constant at about 2 and increased inconsiderably with increasing anodizing voltage. Corrosion resistance of the anodized samples in 20 and 50 V was surveyed in physiological solutions of Ringer's solution, Artificial Saliva solution, and Ringer's + 150 mM H2O2 solution at the temperature of 37 °C by potentiodynamic polarization method. The anodized sample in 50 V indicated lower corrosion rate than the non-anodized sample as well as the sample which was anodized in 20 V in all solutions. The non-anodized sample indicated the highest corrosion rate of about 0.25 μA cm-2.

  17. Microstructure, mechanical and wear properties of laser surface melted Ti6Al4V alloy.

    PubMed

    Balla, Vamsi Krishna; Soderlind, Julie; Bose, Susmita; Bandyopadhyay, Amit

    2014-04-01

    Laser surface melting (LSM) of Ti6Al4V alloy was carried out with an aim to improve properties such as microstructure and wear for implant applications. The alloy substrate was melted at 250W and 400W at a scan velocity of 5mm/s, with input energy of 42J/mm(2) and 68J/mm(2), respectively. The results showed that equiaxed α+β microstructure of the substrate changes to mixture of acicular α in β matrix after LSM due to high cooling rates in the range of 2.25×10(-3)K/s and 1.41×10(-3)K/s during LSM. Increasing the energy input increased the thickness of remelted region from 779 to 802µm and 1173 to 1199µm. Similarly, as a result of slow cooling rates under present experimental conditions, the grain size of the alloy increased from 4.8μm to 154-199μm. However, the hardness of the Ti6Al4V alloy increased due to LSM melting and resulted in lowest in vitro wear rate of 3.38×10(-4)mm(3)/Nm compared to untreated substrate with a wear rate of 6.82×10(-4)mm(3)/Nm.

  18. Development of a versatile procedure for the biofunctionalization of Ti-6Al-4V implants

    NASA Astrophysics Data System (ADS)

    Rezvanian, Parsa; Arroyo-Hernández, María; Ramos, Milagros; Daza, Rafael; Elices, Manuel; Guinea, Gustavo V.; Pérez-Rigueiro, José

    2016-11-01

    Titanium (Ti) and titanium alloys are among the most-commonly used metallic materials for implantation in the human body for the purpose of replacing hard tissue. Although Ti and its alloys are widely used for such an aim, in implants of a long duration they exhibit some shortcomings due to the loosening of the very implant. This phenomenon is highly dependent on the interaction between the organic tissues and the surface of the implant. In this study, the authors introduce a surface treatment technique for functionalization of the surface of Ti-6Al-4V alloy with amino groups that could help to control this interaction. The functionalized layer was deposited by activated vapor silanization (AVS), which has been proven as a reliable and robust technique with other materials. The resulting biofunctional layers were characterized by atomic force microscopy and fluorescence microscopy, with the optimal conditions for the deposition of a homogeneous film with a high density of amino groups being determined. Additionally, the non-toxic nature and stability of the biofunctional layer were confirmed by cell culturing. The results show the formation of a homogeneous biofunctional amine layer on Ti-6Al-4V alloy that may be used as a platform for the subsequent covalent immobilization of proteins or other biomolecules.

  19. Feasibility study of the production of biomedical Ti-6Al-4V alloy by powder metallurgy.

    PubMed

    Bolzoni, L; Ruiz-Navas, E M; Gordo, E

    2015-04-01

    Titanium and its alloys are characterized by an exceptional combination of properties like high strength, good corrosion resistance and biocompatibility which makes them suitable materials for biomedical prosthesis and devices. The wrought Ti-6Al-4V alloy is generally favored in comparison to other metallic biomaterials due to its relatively low elastic modulus and it has been long used to obtain products for biomedical applications. In this work an alternative route to fabricate biomedical implants made out of the Ti-6Al-4V alloy is investigated. Specifically, the feasibility of the conventional powder metallurgy route of cold uniaxial pressing and sintering is addressed by considering two types of powders (i.e. blended elemental and prealloyed). The characterization of physical properties, chemical analysis, mechanical behavior and microstructural analysis is carried out in-depth and the properties are correlated among them. On the base of the results found, the produced alloys are promising materials for biomedical applications as well as cheaper surgical devices and tools.

  20. Effect of cryogenic treatment on the plastic property of Ti-6Al-4V titanium alloy

    SciTech Connect

    Gu, K. X.; Wang, J. J.; Yuan, Z.; Zhang, H.; Li, Z. Q.; Zhao, B.

    2014-01-27

    The effect of cryogenic treatment on the plastic property of Ti-6Al-4V plate was studied in the present work. After cryogenic treatment, the low temperature temper at 180 ▭ was conducted in one of the groups and the results were compared with that of the untreated and cryotreated ones. The SLX series program controlled cryogenic equipment was used for the cryogenic treatment. The tensile tests were conducted by universal tensile testing machine and parameters of elongation and area reduction were used to evaluate plastic property. The scanning electron microscope was used to study the morphology of microstructure and fracture surface. The results show that after cryogenic treatment alone the elongation increased 10.6% and the area reduction increased 13.5% while the strength reduced to a small extent. Cryogenic treatment followed with low temperature temper increased the elongation and area reduction just by the extent of 4.7% and 9.5%. It means that the additional low temperature temper after cryogenic is not beneficial to the tensile properties of Ti-6Al-4V alloy. The examination of microstructure by scanning electron microscopy revealed that cryogenic treatment reduced the content of β phase particles which is the main reason for the improvement in plasticity.

  1. Mechanical properties of Ti-6Al-4V specimens produced by shaped metal deposition

    NASA Astrophysics Data System (ADS)

    Baufeld, Bernd; van der Biest, Omer

    2009-01-01

    Shaped metal deposition is a novel technique to build near net-shape components layer by layer by tungsten inert gas welding. Especially for complex shapes and small quantities, this technique can significantly lower the production cost of components by reducing the buy-to-fly ratio and lead time for production, diminishing final machining and preventing scrap. Tensile testing of Ti-6Al-4V components fabricated by shaped metal deposition shows that the mechanical properties are competitive to material fabricated by conventional techniques. The ultimate tensile strength is between 936 and 1014 MPa, depending on the orientation and location. Tensile testing vertical to the deposition layers reveals ductility between 14 and 21%, whereas testing parallel to the layers gives a ductility between 6 and 11%. Ultimate tensile strength and ductility are inversely related. Heat treatment within the α+β phase field does not change the mechanical properties, but heat treatment within the β phase field increases the ultimate tensile strength and decreases the ductility. The differences in ultimate tensile strength and ductility can be related to the α lath size and orientation of the elongated, prior β grains. The micro-hardness and Young's modulus are similar to conventional Ti-6Al-4V with low oxygen content.

  2. Effect of hydroxyapatite thickness on metal ion release from Ti6Al4V substrates.

    PubMed

    Sousa, S R; Barbosa, M A

    1996-02-01

    The electrochemical dissolution behaviour of Ti6Al4V alloy coated with hydroxyapatite (HA) by plasma spraying was studied in Hank's balanced salt solution (HBSS) and compared with that of polished and grit-blasted passivated surfaces. Two different nominal thicknesses of HA (50 and 200 micro m) were used. Taking a polished passivated surface as reference, grit blasting of the substrate increased the electrical charge used in the oxidation of Ti6Al4V alloy at constant potential, as a result of increased surface area. However, only HA coatings with a thickness of 200 micro m were capable of reducing the charge to values lower than those measured for polished surfaces. Electrochemical impedance spectroscopy has also shown that only 200 micro m thick coatings are effective in reducing the oxidation rate of the substrate. Furthermore, in potentiostatic experiments the 50 micro m thick coating detached from the substrate, which did not occur with the 200 micro m thick coating. However, after 6 months immersion in HBSS, detachment occurred in some regions of both coatings. No titanium, aluminium or vanadium were detected in solution by electrothermal atomic absorption spectroscopy. These data indicate that HA is an effective barrier to metal ion release, even for the thinner coatings, due to formation of metal phosphates or to incorporation of metal ions in the HA structure. PMID:8938233

  3. On the fatigue behavior of medical Ti6Al4V roughened by grit blasting and abrasiveless waterjet peening.

    PubMed

    Lieblich, M; Barriuso, S; Ibáñez, J; Ruiz-de-Lara, L; Díaz, M; Ocaña, J L; Alberdi, A; González-Carrasco, J L

    2016-10-01

    Flat fatigue specimens of biomedical Ti6Al4V ELI alloy were surface-processed by high pressure waterjet peening (WJP) without abrasive particles using moderate to severe conditions that yield roughness values in the range of those obtained by commercial grit blasting (BL) with alumina particles. Fatigue behavior of WJP and BL specimens was characterized under cyclical uniaxial tension tests (R=0.1). The emphasis was put on a comparative analysis of the surface and subsurface induced effects and in their relevance on fatigue behavior. Within the experimental setup of this investigation it resulted that blasting with alumina particles was less harmful for fatigue resistance than abrasiveless WJP. BL specimens resulted in higher subsurface hardening and compressive residual stresses. Specimens treated with more severe WJP parameters presented much higher mass loss and lower compressive residual stresses. From the analysis performed in this work, it follows that, in addition to roughness, waviness emerges as another important topographic parameter to be taken into account to try to predict fatigue behavior. It is envisaged that optimization of WJP parameters with the aim of reducing waviness and mass loss should lead to an improvement of fatigue resistance.

  4. On the fatigue behavior of medical Ti6Al4V roughened by grit blasting and abrasiveless waterjet peening.

    PubMed

    Lieblich, M; Barriuso, S; Ibáñez, J; Ruiz-de-Lara, L; Díaz, M; Ocaña, J L; Alberdi, A; González-Carrasco, J L

    2016-10-01

    Flat fatigue specimens of biomedical Ti6Al4V ELI alloy were surface-processed by high pressure waterjet peening (WJP) without abrasive particles using moderate to severe conditions that yield roughness values in the range of those obtained by commercial grit blasting (BL) with alumina particles. Fatigue behavior of WJP and BL specimens was characterized under cyclical uniaxial tension tests (R=0.1). The emphasis was put on a comparative analysis of the surface and subsurface induced effects and in their relevance on fatigue behavior. Within the experimental setup of this investigation it resulted that blasting with alumina particles was less harmful for fatigue resistance than abrasiveless WJP. BL specimens resulted in higher subsurface hardening and compressive residual stresses. Specimens treated with more severe WJP parameters presented much higher mass loss and lower compressive residual stresses. From the analysis performed in this work, it follows that, in addition to roughness, waviness emerges as another important topographic parameter to be taken into account to try to predict fatigue behavior. It is envisaged that optimization of WJP parameters with the aim of reducing waviness and mass loss should lead to an improvement of fatigue resistance. PMID:27454525

  5. Electrodeposition of HAp coatings on Ti6Al4V alloy and its electrochemical behavior in simulated body fluid solution

    NASA Astrophysics Data System (ADS)

    Thanh Dinh, Thi Mai; Thom Nguyen, Thi; Pham, Thi Nam; Phuong Nguyen, Thu; Thu Trang Nguyen, Thi; Hoang, Thai; Grossin, David; Bertrand, Ghislaine; Drouet, Christophe

    2016-06-01

    Hydroxyapatite (HAp) coatings were prepared on Ti6Al4V substrate by electrodeposition method from electrolyte solution containing Ca(NO3)2, NH4H2PO4 and NaNO3. The results show that the HAp coatings were single phase crystals of HAp. Scanning electron microscope (SEM) images present that HAp/Ti6Al4V have flake shapes which arrange to form like-coral agglomerates. In vitro test of the Ti6Al4V and HAp/Ti6Al4V in simulated body fluid (SBF) solution was investigated with different immersion times. pH of SBF solution decreased and the mass of materials increased. SEM images prove the formation of apatite on the surface of Ti6Al4V and HAp/Ti6Al4V. The corrosion current density during immersion time of substrate is always higher than the one of HAp/Ti6Al4V because the deposited HAp can protect well for the substrate.

  6. Adhesion, activation, and aggregation of blood platelets and biofilm formation on the surfaces of titanium alloys Ti6Al4V and Ti6Al7Nb.

    PubMed

    Walkowiak-Przybyło, M; Klimek, L; Okrój, W; Jakubowski, W; Chwiłka, M; Czajka, A; Walkowiak, B

    2012-03-01

    Titanium alloys are still on the top list of fundamental materials intended for dental, orthopedics, neurological, and cardiovascular implantations. Recently, a special attention has been paid to vanadium-free titanium alloy, Ti6Al7Nb, that seems to represent higher biocompatibility than traditional Ti6Al4V alloy. Surprisingly, these data are not thoroughly elaborated in the literature; particularly there is a lack of comparative experiments conducted simultaneously and at the same conditions. Our study fills these shortcomings in the field of blood contact and microbiological colonization. To observe platelets adhesion and biofilm formation on the surfaces of compared titanium alloys, fluorescence microscope Olympus GX71 and scanning electron microscope HITACHI S-3000N were used. Additionally, flow cytometry analysis of platelets aggregation and activation in the whole blood after contact with sample surface, as an essential tool for biomaterial thrombocompatibility assessment, was proposed. As a result of our study it was demonstrated that polished surfaces of Ti6Al7Nb and Ti6Al4V alloys after contact with whole citrated blood and E. coli bacterial cells exhibit a considerable difference. Overall, it was established that Ti6Al4V has distinct tendency to higher thrombogenicity, more excessive bacterial biofilm formation and notable cytotoxic properties in comparison to Ti6Al7Nb. However, we suggest these studies should be extended for other types of cells and biological objects.

  7. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys

    PubMed Central

    Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints. PMID:26383641

  8. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys.

    PubMed

    Maleki-Ghaleh, Hossein; Hafezi, Masoud; Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints.

  9. Effects of geometric variables on rub characteristics of Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Bill, R. C.; Wolak, J.; Wisander, D. W.

    1981-01-01

    Experiments simulating rub interactions between Ti-6Al-4V blade tips and various seal materials were conducted. The number of blade tips and the blade tip geometry were varied to determine their effects on rub forces and on wear phenomena. Contact was found to be quite unsteady for all blade tip geometries except for those incorporating deliberately rounded blade tips. The unsteady contact was characterized by long periods of rubbing contact and increasing blade tip that terminated in sudden rapid metal removal, sometimes accompanied by tearing and disruption of porous seal material under the rub surface. A model describing the blade tip loading is proposed and is based on the propagation of an elastic stress wave through the seal material as the seal material is dynamically compressed by the blade tip leading edge.

  10. Microwave-assisted fabrication of strontium doped apatite coating on Ti6Al4V.

    PubMed

    Zhou, Huan; Kong, Shiqin; Pan, Yan; Zhang, Zhiguo; Deng, Linhong

    2015-11-01

    Strontium has been shown to be a beneficial dopant to calcium phosphates when incorporated at nontoxic level. In the present work we studied the possibility of solution derived doping strontium into calcium phosphate coatings on titanium alloy Ti6Al4V based implants by a recently reported microwave-assisted method. By using this method strontium doped calcium phosphate nuclei were deposited to pretreated titanium alloy surface dot by dot to compose a crack-free coating layer. The presence of strontium in solution led to reduced roughness of the coating and finer nucleus size formed. In vitro study found that proliferation and differentiation of osteoblast cells seeded on the coating were influenced by strontium content in coatings, showing an increasing followed by a decreasing behavior with increasing substitution of calcium by strontium. It is suggested that this new microwave-assisted strontium doped calcium phosphate coatings may have great potential in implant modification.

  11. Grain Refinement of Freeform Fabricated Ti-6Al-4V Alloy Using Beam/Arc Modulation

    NASA Technical Reports Server (NTRS)

    Mitzner, Scott; Liu, Stephen; Domack, Marcia S.; Hafley, Robert A.

    2012-01-01

    Grain refinement can significantly improve the mechanical properties of freeform-fabricated Ti-6Al-4V alloy, promoting increased strength and enhanced isotropy compared with coarser grained material. Large beta-grains can lead to a segregated microstructure, in regard to both alpha-phase morphology and alpha-lath orientation. Beam modulation, which has been used in conventional fusion welding to promote grain refinement, is explored in this study for use in additive manufacturing processes including electron beam freeform fabrication (EBF(sup 3)) and gas-tungsten arc (GTA) deposition to alter solidification behavior and produce a refined microstructure. The dynamic molten pool size induced by beam modulation causes rapid heat flow variance and results in a more competitive grain growth environment, reducing grain size. Consequently, improved isotropy and strength can be achieved with relatively small adjustments to deposition parameters.

  12. Influence of artificial saliva compositions on tribological characteristics of Ti-6Al-4V implant alloy.

    PubMed

    Andrysewicz, Edyta; Mystkowska, Joanna; Kolmas, Joanna; Jałbrzykowski, Marek; Olchowik, Rafał; Dąbrowski, Jan R

    2012-01-01

    The present paper describes the results of tests on the influence of human saliva and its substitutes on tribological characteristics of implant materials on the example of the Ti-6Al-4V (a-Ti) titanium alloy. The saliva substitutes were prepared on the basis of pyrophosphates and mucins dissolved in saline buffer. The results of the presented tribological tests show that the values of the parameters under research varied from each other, while much similarity was observed between the evaluated level of wear characteristics after the friction process in the human saliva environment and that in the environment of one of the mucins tested. The microscopic observations of surfaces of the a-Ti samples after friction revealed varied forms of tribological wear. Infrared microspectroscopy studies of surfaces of the a-Ti samples after friction revealed the presence of secondary lubricating films based on mucin found in the artificial saliva solutions.

  13. Investigating the Effects of Pin Tool Design on Friction Stir Welded Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Rubisoff, H. A.; Querin, J. A.; Schneider, Judy A.; Magee, D.

    2009-01-01

    Friction stir welding (FSWing), a solid state joining technique, uses a non-consumable rotating pin tool to thermomechanically join materials. Heating of the weldment caused by friction and deformation is a function of the interaction between the pin tool and the work piece. Therefore, the geometry of the pin tool is in part responsible for the resulting microstructure and mechanical properties. In this study microwave sintered tungsten carbide (WC) pin tools with tapers and flats were used to FSW Ti-6Al-4V. Transverse sections of welds were mechanically tested, and the microstructure was characterized using optical microscopy (OM) and scanning election microscopy (SEM). X-ray diffraction (XRD) and electron back-scatter diffraction (EBSD) were used to characterize the texture within the welds produced from the different pin tool designs.

  14. Spallation in Ti-6Al-4V: Stress Measurements and Recovery

    SciTech Connect

    Tyler, C.; Bourne, N. K.; Millett, J. C. F.

    2006-07-28

    Previous work by a number of authors has shown that the spall strength of the engineering alloy, Ti 6Al - 4V increases markedly with pulse duration. In this paper, we have reproduced those results in a low oxygen variant of the alloy, over a range of impact stresses. The microstructure consisted of a mixture of primary {alpha} grains in a matrix of transformed {beta}. Samples have also been shock loaded and recovered under conditions of one-dimensional strain, to compliment the results of the stress gauge experiments. In all the recovered samples, complete spallation occurred, but examination of damage at secondary sites showed that this occurred via nucleation and growth of pores. Ductile failure appears to be a mixture of void formation and coalescence within primary {alpha} grains and along primary {alpha} / transformed {beta} boundaries.

  15. Viscoelastoplastic Deformation and Damage Response of Titanium Alloy, Ti-6Al-4V, at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Arnold, Steven M.; Lerch, Bradley A.; Saleeb, Atef F.; Kasemer, Matthew P.

    2013-01-01

    Time-dependent deformation and damage behavior can significantly affect the life of aerospace propulsion components. Consequently, one needs an accurate constitutive model that can represent both reversible and irreversible behavior under multiaxial loading conditions. This paper details the characterization and utilization of a multi-mechanism constitutive model of the GVIPS class (Generalized Viscoplastic with Potential Structure) that has been extended to describe the viscoelastoplastic deformation and damage of the titanium alloy Ti-6Al-4V. Associated material constants were characterized at five elevated temperatures where viscoelastoplastic behavior was observed, and at three elevated temperatures where damage (of both the stiffness reduction and strength reduction type) was incurred. Experimental data from a wide variety of uniaxial load cases were used to correlate and validate the proposed GVIPS model. Presented are the optimized material parameters, and the viscoelastoplastic deformation and damage responses at the various temperatures.

  16. Effect of Thermodiffusion Nitriding on Cytocompatibility of Ti-6Al-4V Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Pohrelyuk, I. M.; Tkachuk, O. V.; Proskurnyak, R. V.; Boiko, N. M.; Kluchivska, O. Yu.; Stoika, R. S.

    2016-04-01

    The nitrided layer was formed on the surface of Ti-6Al-4V titanium alloy by the thermodiffusion saturation in nitrogen at the atmospheric pressure. The study of the vitality of pseudonormal human embryo kidney cells of the HEK293T line showed that their cultivation in the presence of the untreated alloy sample is accompanied by a statistically significant reduction in the number of living cells compared with the control sample (untreated cells), whereas their cultivation in the presence of the nitrided alloy sample does not change the cell number considerably. In addition, it was shown that cell behavior in the presence of the nitrided sample differs only slightly from the control sample, whereas the growth of cells in the presence of the untreated alloy differed significantly from that in the control sample, demonstrating small groups of cells instead of their big clusters.

  17. Gas nitriding of Ti-6Al-4V by induction heating

    SciTech Connect

    Grosch, J.; Saglitz, M.

    1995-12-31

    The usually poor wear behavior of titanium materials can be improved by thermochemical surface heat treatment. In contrast to conventional procedures, which necessitate prolonged treatment, it is possible to reduce the heat treatment period considerably by means of HF induction. Serving as an example in this context is a Ti-6Al-4V titanium alloy that is to demonstrate the possibilities of induction gas nitriding. Temperature variations between 900 C and 1,600 C have resulted in homogeneous surface structures whose microstructures can basically be explained by the titanium-nitrogen diagram. In particular with the 1,600 C variant, the wear resistance has been improved, compared with the untreated titanium material there is a seventyfold increase in wear resistance.

  18. Influence of Grain Size on Electrically Assisted Tensile Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Li, Xifeng; Ji, Boyu; Zhou, Qiang; Chen, Jun; Gao, Peng

    2016-10-01

    The effect of grain size and current density on deformation behavior during electrically assisted tension of Ti-6Al-4V alloy was investigated. The microstructural variations under different conditions were observed by optical microscope, SEM and TEM. The dislocation density was quantified by x-ray diffraction technique. The decrease in grain size could increase the elongation growth and stress reduction during electrically assisted tension. Fine grain size specimens can reach higher temperature than coarse grain specimens. With increasing current density, wider and deeper dimples on the fracture surfaces were observed, and less dislocation density and pileups were found in comparison with room-temperature tension without current. The dislocation density has a 62.1% reduction at 10.48 A/mm2 compared with room-temperature tension for 9.2 μm grain size specimens.

  19. Yield Behavior of Solution Treated and Aged Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Ring, Andrew J.; Baker, Eric H.; Salem, Jonathan A.; Thesken, John C.

    2014-01-01

    Post yield uniaxial tension-compression tests were run on a solution treated and aged (STA), titanium 6-percent aluminum 4-percent vanadium (Ti-6Al-4V) alloy to determine the yield behavior on load reversal. The material exhibits plastic behavior almost immediately on load reversal implying a strong Bauschinger effect. The resultant stress-strain data was compared to a 1D mechanics model and a finite element model used to design a composite overwrapped pressure vessel (COPV). Although the models and experimental data compare well for the initial loading and unloading in the tensile regime, agreement is lost in the compressive regime due to the Bauschinger effect and the assumption of perfect plasticity. The test data presented here are being used to develop more accurate cyclic hardening constitutive models for future finite element design analysis of COPVs.

  20. Surface morphology of Ti-6Al-4V plate fabricated by vacuum selective laser melting

    NASA Astrophysics Data System (ADS)

    Sato, Y.; Tsukamoto, M.; Yamashita, Y.

    2015-06-01

    A plate made of Ti-6Al-4V (Ti64) was built by vacuum selective laser melting (SLM) at a pressure of 10-2 Pa. The vacuum SLM system employed a single-mode fiber laser and three-axis galvanic mirror in order to form 3D metallic structure. In order to investigate the surface morphology on the fabricated plates, Vickers microhardness and surface roughness R a were measured. From the results, the Vickers microhardness of the fabricated plates was recorded at 391 HV, higher than the typical 340 HV for a Ti64 plate. It was also determined that crystal orientation was evaluated with X-ray diffraction. From the results, the crystal orientation of powder is composed mainly of martensitic alpha. Diffraction peaks corresponding to β (110) were detected in vacuum SLM processed samples.

  1. Microstructure and inclusion of Ti-6Al-4V fabricated by selective laser melting

    NASA Astrophysics Data System (ADS)

    Huang, Qianli; Hu, Ningmin; Yang, Xing; Zhang, Ranran; Feng, Qingling

    2016-09-01

    Selective laser melting (SLM) was used in fabricating the dense part from pre-alloyed Ti-6Al-4V powder. The microstructural evolution and inclusion formation of as-fabricated part were characterized in depth. The microstructure was characterized by features of columnar prior β grains and acicular martensite α'. High density defects such as dislocations and twins can be produced in SLM process. Investigations on the inclusions find out that hard alpha inclusion, amorphous CaO and microcrystalline Al2O3 are three main inclusions formed in SLM. The inclusions formed at some specific sites on melt pool surface. The microstructural evolution and inclusion formation of as-fabricated material are closely related to the SLM process.

  2. Determination of the thermophysical properties of liquid and solid Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Zhou, K.; Wei, B.

    2016-03-01

    The surface tension and specific heat for liquid ternary Ti-6Al-4V alloy were measured by the oscillating drop method and drop calorimetry, respectively, under containerless condition over broad temperature ranges. The solidification microstructures at different undercoolings appeared as the basket-weave morphology. The relationship between dendritic growth velocity of β phase and undercooling was determined as a power function, and the growth velocity attained 22.21 ms-1 at the maximum undercooling of 252 K (0.13 T L). The mechanical property of this alloy solidified at different undercoolings was determined through compression tests, while its thermal diffusivity in the solid state was measured by the laser flash method.

  3. Effect of plasma welding parameters on the flexural strength of Ti-6Al-4V alloy.

    PubMed

    Lyra e Silva, João Paulo; Fernandes Neto, Alfredo Júlio; Raposo, Luís Henrique Araújo; Novais, Veridiana Resende; de Araujo, Cleudmar Amaral; Cavalcante, Luisa de Andrade Lima; Simamoto Júnior, Paulo Cezar

    2012-01-01

    The aim of this study was to assess the effect of different plasma arc welding parameters on the flexural strength of titanium alloy beams (Ti-6Al-4V). Forty Ti-6Al-4V and 10 NiCr alloy beam specimens (40 mm long and 3.18 mm diameter) were prepared and divided into 5 groups (n=10). The titanium alloy beams for the control group were not sectioned or subjected to welding. Groups PL10, PL12, and PL14 contained titanium beams sectioned and welded at current 3 A for 10, 12 or 14 ms, respectively. Group NCB consisted of NiCr alloy beams welded using conventional torch brazing. After, the beams were subjected to a three-point bending test and the values obtained were analyzed to assess the flexural strength (MPa). Statistical analysis was carried out by one-way ANOVA and Tukey's HSD test at 0.05 confidence level. Significant difference was verified among the evaluated groups (p<0.001), with higher flexural strength for the control group (p<0.05). No significant differences was observed among the plasma welded groups (p>0.05). The NCB group showed the lowest flexural strength, although it was statistically similar to the PL 14 group (p>0.05). The weld depth penetration was not significantly different among the plasma welded groups (p=0.05). Three representative specimens were randomly selected to be evaluated under scanning electron microcopy. The composition of the welded regions was analyzed by energy dispersive X-ray spectroscopy. This study provides an initial set of parameters supporting the use of plasma welding during fabrication of titanium alloy dental frameworks. PMID:23338261

  4. Friction Stir Processing of Investment-Cast Ti-6Al-4V: Microstructure and Properties

    NASA Astrophysics Data System (ADS)

    Pilchak, A. L.; Norfleet, D. M.; Juhas, M. C.; Williams, J. C.

    2008-07-01

    Investment-cast titanium components are becoming increasingly common in the aerospace industry due to the ability to produce large, complex, one-piece components that were previously fabricated by mechanically fastening multiple pieces together. The fabricated components are labor-intensive and the fastener holes are stress concentrators and prime sites for fatigue crack initiation. The castings are typically hot-isostatically-pressed (HIP) to close internal porosity, but have a coarse, fully lamellar structure that has low resistance to fatigue crack initiation. The as-cast + HIP material exhibited 1- to 1.5-mm prior β grains containing a fully lamellar α + β microstructure consistent with slow cooling from above the β transus. Friction stir processing (FSP) was used to locally modify the microstructure on the surface of an investment-cast Ti-6Al-4V plate. Friction stir processing converted the as-cast microstructure to fine (1- to 2-μm) equiaxed α grains. Using micropillars created with a dual-beam focused ion beam device, it was found that the fine-grained equiaxed structure has about a 12 pct higher compressive yield stress. In wrought products, higher strength conditions are more resistant to fatigue crack initiation, while the coarse lamellar microstructure in the base material has better fatigue crack growth resistance. In combination, these two microstructures can increase the fatigue life of titanium alloy castings by increasing the number of cycles prior to crack initiation while retaining the same low-crack growth rates of the colony microstructure in the remainder of the component. In the current study, high-cycle fatigue testing of investment-cast Ti-6Al-4V was performed on four-point bend specimens. Early results show that FSP can increase fatigue strength dramatically.

  5. Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

    PubMed

    Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types.

  6. Collagen type I-coating of Ti6Al4V promotes adhesion of osteoblasts.

    PubMed

    Geissler, U; Hempel, U; Wolf, C; Scharnweber, D; Worch, H; Wenzel, K

    2000-09-15

    The initial contact of osteoblasts with implant surfaces is an important event for osseointegration of implants. Osseointegration of Ti6Al4V may be improved by precoating of its surface with collagen type I. In this study, the adhesion of rat calvarial osteoblasts to uncoated and collagen type I-coated titanium alloy was investigated over a period of 24 h. Collagen type I-coating accelerates initial adhesion of osteoblasts in the presence of fetal calf serum. One hour after plating, no differences in the percentage of adherent cells between the surfaces investigated were found. Adhesion of osteoblasts to uncoated surfaces was reduced by the GRGDSP peptide by about 70%, whereas adhesion to collagen type I-coated surfaces remained unaffected by treatment of the cells with the peptide. Cell adhesion to coated materials was reduced by about 80% by anti-integrin beta1 antibody. The integrin beta1 antibody did not influence the adhesion to uncoated titanium alloy. The results suggest that osteoblasts adhere to collagen type I-coated materials via integrin beta1 but not by interacting with RGD peptides, whereas adhesion to uncoated titanium alloy is mediated by RGD sequences but not via integrin beta1. Fibronectin does not seem to be involved in the adhesion of osteoblasts to either coated or uncoated titanium alloy. PMID:10880125

  7. Effect of SiC interlayer between Ti6Al4V alloy and hydroxyapatite films.

    PubMed

    Azem, Funda Ak; Birlik, Isil; Braic, Viorel; Toparli, Mustafa; Celik, Erdal; Parau, Anca; Kiss, Adrian; Titorencu, Irina; Vladescu, Alina

    2015-04-01

    Bioactive coatings are frequently used to improve the osseointegration of the metallic implants used in dentistry or orthopaedics. Among different types of bioactive coatings, hydroxyapatite (Ca10(PO4)6(OH)2) is one of the most extensively used due to its chemical similarities to the components of bones and teeth. In this article, production and characterization of hydroxyapatite films deposited on Ti6Al4V alloy prepared by magnetron sputtering were reported. Besides, SiC was deposited on substrate surface to study the interlayer effect. Obtained coatings were annealed at 600 °C for 30 and 120 min in a mixed atmosphere of N2 + H2O vapours with the heating rate of 12 °C min(-1). The effects of SiC interlayer and heat treatment parameters on the structural, mechanical and corrosion properties were investigated. After heat treatment process, the crystalline hydroxyapatite was obtained. Additionally, cell viability tests were performed. The results show that the presence of the SiC interlayer contributes a decrease in surface roughness and improves the mechanical properties and corrosion performance of the hydroxyapatite coatings. Biological properties were not affected by the presence of the SiC interlayer. PMID:25934259

  8. Surface Characteristics and Electrochemical Impedance Investigation of Spark-Anodized Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Garsivaz jazi, M. R.; Golozar, M. A.; Raeissi, K.; Fazel, M.

    2014-04-01

    In this study, the surface characteristic of oxide films on Ti-6Al-4V alloy formed by an anodic oxidation treatment in H2SO4/H3PO4 electrolyte at potentials higher than the breakdown voltage was evaluated. Morphology of the surface layers was studied by scanning electron microscope. The results indicated that the diameter of pores and porosity of oxide layer increase by increasing the anodizing voltage. The thickness measurement of the oxide layers showed a linear increase of thickness with increasing the anodizing voltage. The EDS analysis of oxide films formed in H2SO4/H3PO4 at potentials higher than breakdown voltage demonstrated precipitation of sulfur and phosphor elements from electrolyte into the oxide layer. X-ray diffraction was employed to exhibit the effect of anodizing voltage on the oxide layer structure. Roughness measurements of oxide layer showed that in spark anodizing, the Ra and Rz parameters would increase by increasing the anodizing voltage. The structure and Corrosion properties of oxide layers were studied using electrochemical impedance spectroscopy (EIS) techniques, in 0.9 wt.% NaCl solution. The obtained EIS spectra and their interpretation in terms of an equivalent circuit with the circuit elements indicated that the detailed impedance behavior is affected by three regions of the interface: the space charge region, the inner compact layer, and outer porous layer.

  9. Wetting Behavior of Laser Synthetic Surface Micro Textures on Ti-6Al-4V for Bioapplication

    SciTech Connect

    Dahotre, Narendra B; Paital, Sameer R; Samant, Anoop N; Daniel, Claus

    2010-01-01

    Wettability at the surface of an implant material play a key role in its success as it modulate the protein adsorption and thereby influences cell attachment and tissue integration at the interface. Hence, surface engineering of implantable materials to enhance wettability to physiological fluid under in vivo conditions is an area of active research. In light of this, in the present work a laser based optical interference and direct melting techniques were used to develop synthetic micro textures on Ti-6Al-4V alloys and their effects on wettability were systematically studied. Improved wettability to simulated body fluid and distilled water was observed for the Ca-P coatings obtained by direct melting technique. This superior wettability was attributed to both the appropriate surface chemistry and three dimensional surface features obtained using this technique. To assert a better control on surface texture and wettability a three dimensional thermal model based on COMSOL sTM multiphysics was employed to predict the features obtained by laser melting technique. The effect of physical texture and wetting on biocompatibility of laser processed Ca-P coating was evaluated in the preliminary efforts on culturing of mouse MC3T3-E1 osteoblast cells.

  10. Biocompatibility and compressive properties of Ti-6Al-4V scaffolds having Mg element.

    PubMed

    Kalantari, Seyed Mohammad; Arabi, Hossein; Mirdamadi, Shamsodin; Mirsalehi, Seyed Ali

    2015-08-01

    Porous scaffolds of Ti-6Al-4V were produced by mixing of this alloy with different amount of magnesium (Mg) powders. The mixtures were compacted in steel die by applying uniaxial pressure of 500 MPa before sintering the compacts in sealed quartz tubes at 900 °C for 2 h. Employing Archimedes׳ principle and Image Tool software, the total and open volume percentages of porosities within the scaffolds were found to be in the range of 47-64% and 41-47%, respectively. XRD results of titanium before and after sintering showed that no contamination, neither oxides nor nitrides formed during processes. Compressive properties of the scaffolds were studied using an Instron machine. The observed compressive strength and Young׳s module of the scaffolds were in the range of 72-132 MPa, and 37-47 GPa, respectively. Cell attachment and proliferation rate of MG-63 on porous samples were investigated. The results showed that proliferation rate increased with increasing Mg content. However no clear differences were observed between samples regarding cell attachment, so that bridges were observed in all cell gaps within the scaffolds. PMID:25955560

  11. Electrochemical Evaluation of Nanocrystalline Diamond Thin Films on Ti-6Al-4V Implant Alloy

    NASA Astrophysics Data System (ADS)

    Fries, Marc; Venugopalan, Ramakrishna; Vohra, Yogesh

    2002-03-01

    Some 186,000 hip replacement surgeries are peformed every year in the United States alone. About 10surgeries are revision operations to replace an implant that has most likely failed through mechanical-electrochemical interactions resulting in implant wear. The ability to enhance the resistance to such mechanical-electrochemical interaction and thereby reduce wear could result in significantly increased device lifespan. Nanocrystalline diamond (NCD) thin films were deposited on Ti-6Al-4V disk samples (processed per ASTM F86 standard for medical implant surface conditions) using microwave plasma chemical vapor deposition (MPCVD). As a first step, these samples (n=3/test per group) were subjected to electrochemical evaluation in inorganic neutral salt solution at 37 C. The electrochemical evaluation involved both impedence spectroscopy (per ASTM G106) and polarization testing (per ASTM G5). The impedence spectroscopy data indicated a significantly higher charge transfer resistance at the interface due to the protective NCD as compared to the bare or uncoated substrate. The polarization test data confirmed that this increased charge transfer resistance resulted in a decreased current density measurement. This decreased current density measurement resulted in an order of magnitude lower calculated static corrosion rate from the NCD coated samples as opposed to the uncoated controls. Future studies will focus on investigations that will facilitate transfer of these static electrochemical resistance results to a more relevant mechanical-electrochemical interaction milieu.

  12. Permanent mold casting of titanium alloy Ti-6Al-4V

    SciTech Connect

    Sadayappan, M.; Sahoo, M.; Lavender, C.; paul.jablonski, P.D.

    2008-01-01

    A literature review indicated that data on the effect of various casting defects, such as inclusions and porosity, on the properties of titanium alloy castings were not readily available. This information is required to reduce the cost of fabricating titanium castings for potential automotive applications. To this end, a research project was initiated to develop data on the as-cast properties of titanium alloy Ti-6Al-4V (Ti64). Step plate castings with 3.2, 6.3, 13, and 25 mm thick steps were produced in a high-density graphite mold following melting in an induction furnace with water-cooled copper hearth. The mechanical properties were determined in the as-cast condition and were found to be close to the values reported in standards. Few casting defects such as inclusions and porosity were observed, and the loss of strength due to these defects is not significant. It is shown that titanium castings with good mechanical properties can be produced in high-density graphite molds.

  13. Laser ablative surface treatment for enhanced bonding of Ti-6Al-4V alloy.

    PubMed

    Palmieri, Frank L; Watson, Kent A; Morales, Guillermo; Williams, Thomas; Hicks, Robert; Wohl, Christopher J; Hopkins, John W; Connell, John W

    2013-02-01

    Adhesive bonding offers many advantages over mechanical fastening, but requires certification before it can be incorporated in primary structures for commercial aviation without disbond-arrestment features or redundant load paths. Surface preparation is widely recognized as the key step to producing robust and predictable adhesive bonds. Surface preparation by laser ablation provides an alternative to the expensive, hazardous, polluting, and less precise practices used currently such as chemical-dip, manual abrasion and grit blast. This report documents preliminary testing of a surface preparation technique using laser ablation as a replacement for the chemical etch and abrasive processes currently applied to Ti-6Al-4V alloy adherends. Surface roughness and surface chemical composition were characterized using interference microscopy and X-ray photoelectron spectroscopy, respectively. A technique for fluorescence visualization was developed which allowed for quantitative failure mode analysis. Wedge crack extension testing in a hot, humid environment indicated the relative effectiveness of various surface treatments. Increasing ablation duty cycle reduced crack propagation and adhesive failure. Single lap shear testing showed an increase in strength and durability as laser ablation duty cycle and power were increased. Chemical analyses showed trends for surface chemical species, which correlated with improved bond strength and durability.

  14. Wetting behaviour of laser synthetic surface microtextures on Ti-6Al-4V for bioapplication.

    PubMed

    Dahotre, Narendra B; Paital, Sameer R; Samant, Anoop N; Daniel, Claus

    2010-04-28

    Wettability at the surface of an implant material plays a key role in its success as it modulates the protein adsorption and thereby influences cell attachment and tissue integration at the interface. Hence, surface engineering of implantable materials to enhance wettability to physiological fluid under in vivo conditions is an area of active research. In light of this, in the present work, laser-based optical interference and direct melting techniques were used to develop synthetic microtextures on Ti-6Al-4V alloys, and their effects on wettability were studied systematically. Improved wettability to simulated body fluid and distilled water was observed for Ca-P coatings obtained by direct melting technique. This superior wettability was attributed to both the appropriate surface chemistry and the three-dimensional surface features obtained using this technique. To assert a better control on surface texture and wettability, a three-dimensional thermal model based on COMSOL's multiphysics was employed to predict the features obtained by laser melting technique. The effect of physical texture and wetting on biocompatibility of laser-processed Ca-P coatings was evaluated in the preliminary efforts on culturing of mouse MC3T3-E1 osteoblast cells.

  15. Friction Stir-Welded Titanium Alloy Ti-6Al-4V: Microstructure, Mechanical and Fracture Properties

    NASA Astrophysics Data System (ADS)

    Sanders, D. G.; Edwards, P.; Cantrell, A. M.; Gangwar, K.; Ramulu, M.

    2015-05-01

    Friction stir welding (FSW) has been refined to create butt welds from two sheets of Ti-6Al-4V alloy to have an ultra-fine grain size. Weld specimen testing was completed for three different FSW process conditions: As welded, stress relieved, stress relieved and machined, and for the un-welded base material. The investigation includes macrostructure, microstructure, microhardness, tensile property testing, notched bar impact testing, and fracture toughness evaluations. All experiments were conducted in accordance with industry standard testing specifications. The microstructure in the weld nugget was found to consist of refined and distorted grains of alpha in a matrix of transformed beta containing acicular alpha. The enhanced fracture toughness of the welds is a result of increased hardness, which is attributed to an increase in alpha phase, increase in transformed beta in acicular alpha, and grain refinement during the weld process. The noted general trend in mechanical properties from as welded, to stress relieved, to stress relieved and machined conditions exhibited a decrease in ultimate tensile strength, and yield strength with a small increase in ductility and a significant increase in fracture toughness.

  16. Synthesis and In vitro Evaluation of Electrodeposited Barium Titanate Coating on Ti6Al4V

    PubMed Central

    Rahmati, Shahram; Basiriani, Mohammad Basir; Rafienia, Mohammad; Yaghini, Jaber; Raeisi, Keyvan

    2016-01-01

    Osseointegration has been the concern of implantology for many years. Researchers have used various ceramic coatings for this purpose; however, piezoelectric ceramics (e.g., barium titanate [BTO]) are a novel field of interest. In this regard, BTO (BaTiO3) coating was fabricated by electrophoretic deposition on Ti6Al4V medical alloy, using sol-gel-synthesized nanometer BTO powder. Structure and morphologies were studied using X-ray diffraction and scanning electron microscopy (SEM), respectively. Bioactivity response of coated samples was evaluated by SEM and inductively coupled plasma (ICP) analysis after immersion in simulated body fluid (SBF). Cell compatibility was also studied via MTT assay and SEM imaging. Results showed homogenous coating with cubic structure and crystallite size of about 41 nm. SEM images indicated apatite formation on the coating after 7 days of SBF immersion, and ICP analysis approved ions concentration decrement in SBF. Cells showed flattened morphology in intimate contact with coating after 7 days of culture. Altogether, coated samples demonstrated appropriate bioactivity and biocompatibility. PMID:27186538

  17. Photocatalytic activity of low temperature oxidized Ti-6Al-4V.

    PubMed

    Unosson, Erik; Persson, Cecilia; Welch, Ken; Engqvist, Håkan

    2012-05-01

    Numerous advanced surface modification techniques exist to improve bone integration and antibacterial properties of titanium based implants and prostheses. A simple and straightforward method of obtaining uniform and controlled TiO(2) coatings of devices with complex shapes is H(2)O(2)-oxidation and hot water aging. Based on the photoactivated bactericidal properties of TiO(2), this study was aimed at optimizing the treatment to achieve high photocatalytic activity. Ti-6Al-4V samples were H(2)O(2)-oxidized and hot water aged for up to 24 and 72 h, respectively. Degradation measurements of rhodamine B during UV-A illumination of samples showed a near linear relationship between photocatalytic activity and total treatment time, and a nanoporous coating was observed by scanning electron microscopy. Grazing incidence X-ray diffraction showed a gradual decrease in crystallinity of the surface layer, suggesting that the increase in surface area rather than anatase formation was responsible for the increase in photocatalytic activity.

  18. New Strategies For Hole Making In Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Urbicain, G.; Olvera, D.; de Lacalle, L. N. López; Zamakona, I.; Rodal, P.

    2009-11-01

    The working conditions for the aircraft engines components demand a good response of their mechanical properties at high temperatures and aggressive environments. Those challenging conditions force the use of new materials like titanium (and nickel) based alloys, qualified as difficult-to-cut materials due to their low machinability. Among them, the Ti-6Al-4V is very widespread because of its high strength/weight ratio. On the other hand, a very demand task for aeronautical components is the hole making operation, being in most cases, the last performed operation. For this reason, drilling operation is strongly related to the quality and productivity since any machining error could damage the component in the final steps. Thus, drilling operation determines the minimum machining time which is reflected upon the cost per unit. This study focuses the attention on a relative new technique that could replace the conventional drilling resulting in a more added-value operation: ball helical milling (BHM). This new technique and a modified version (CBHM) were compared with a common drilling operation.

  19. Arc distribution during the vacuum arc remelting of Ti-6Al-4V

    SciTech Connect

    Woodside, Charles Rigel; King, Paul E.; Nordlund, Chris

    2013-01-01

    Currently, the temporal distribution of electric arcs across the ingot during vacuum arc remelting (VAR) is not a known or monitored process parameter. Previous studies indicate that the distribution of arcs can be neither diffuse nor axisymmetric about the center of the furnace. Correct accounting for the heat flux, electric current flux, and mass flux into the ingot is critical to achieving realistic solidification models of the VAR process. The National Energy Technology Laboratory has developed an arc position measurement system capable of locating arcs and determining the arc distribution within an industrial VAR furnace. The system is based on noninvasive magnetic field measurements and a VAR specific form of the Biot–Savart law. The system was installed on a coaxial industrial VAR furnace at ATI Albany Operations in Albany, OR. This article reports on the different arc distributions observed during production of Ti-6Al-4V. It is shown that several characteristic arc distribution modes can develop. This behavior is not apparent in the existing signals used to control the furnace, indicating the measurement system is providing new information. It is also shown that the different arc distribution modes observed may impact local solidification times, particularly at the side wall.

  20. Simulations and Experiments of the Nonisothermal Forging Process of a Ti-6Al-4V Impeller

    NASA Astrophysics Data System (ADS)

    Prabhu, T. Ram

    2016-09-01

    In the present study, a nonisothermal precision forging process of a Ti-6Al-4V first-stage impeller for the gas turbine engine was simulated using the finite element software. The simulation results such as load requirements, damage, velocity field, stress, strain, and temperature distributions are discussed in detail. Simulations predicted the maximum load requirement of about 80 MN. The maximum temperature loss was observed at the contour surface regions. The center and contour regions are the high-strained regions in the part. To validate the model, forging experiments mimicking simulations were performed in the α + β phases region (930 °C). The selected locations of the part were characterized for tensile properties at 27 and 200 °C, hardness, microstructure, grain size, and the amount of primary α phase based on the strain distribution results. The soundness of the forged part was verified using fluorescent penetrant test (Mil Std 2175 Grade A) and ultrasonic test (AMS 2630 class A1). From the experimental results, it was found that the variations in the hardness, tensile properties at room, and elevated temperature are not significant. The microstructure, grain size, and primary α phase content are nearly same.

  1. Surface Deformation Behavior of BSTOA Ti-6Al-4V during Laser Shock Processing

    SciTech Connect

    El-Dasher, B S; Zaleski, T M; Gray, J J; Rybak, S J; Chen, H

    2005-07-21

    The surface of a beta solution treated and overaged (BSTOA) Ti-6Al-4V alloy specimen deformed by laser shock processing was studied using electron backscatter diffraction (EBSD), scanning electron microscopy (SEM), and atomic force microscopy (AFM). Slip steps were observed within grains oriented with their c-axis nearly parallel to the specimen surface normal. Based on the slip step traces and orientation information, the slip planes were determined to be (11{bar 2}2) for grains with their c-axis within 15{sup o} of the specimen surface normal and (11{bar 2}1) for grains with their c-axis between 15{sup o} and 40{sup o} away from the specimen surface normal. Although both these planes are known to belong to twinning systems, (11{bar 2}2)<11{bar 2}{bar 3}> and (11{bar 2}1)<11{bar 2}{bar 6}> respectively, the latter has not been observed to operate as a slip system. Examination of the Taylor factors associated with these slip systems shows that the grains with slip steps have the lowest Taylor factors. Determination of localized lattice rotations showed a unique behavior in grains with slip steps, such that all the lattice rotations were concentrated about the steps, with almost no orientation variations in between slip steps. This distribution indicates that stress concentrations exist at the slip steps, which could potentially affect the performance of the material.

  2. Phase Field Simulations of Autocatalytic Formation of Alpha Lamellar Colonies in Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Radhakrishnan, Bala; Gorti, Sarma; Babu, Suresh Sudharsanam

    2016-09-01

    We present phase field simulations incorporating contributions due to chemical free energy, anisotropic interfacial energy, and elastic energy due to transformation strain, to demonstrate the nucleation and growth of multiple variants of alpha from undercooled beta in Ti-6Al-4V under isothermal conditions. A new composite nucleation seeding approach is used within the phase field simulations to demonstrate that the presence of a pre-existing strain field can cause the nucleation of specific crystallographic variants of alpha based on minimization of local elastic strain energy. Under conditions where specific combinations of elastic strains exist, for example in the vicinity of one or more pre-existing alpha variants, the nucleation of a new alpha variant is followed by the successive nucleation of the same variant in the form of a lamellar colony by an autocatalytic mechanism. At a given thermodynamic undercooling, the colony structure was favored at a nucleation rate that was low enough to allow sufficient growth of previously nucleated variants before another nucleus formed in their vicinity. Basket weave morphology was formed at higher nucleation rates where multiple nuclei variants grew almost simultaneously under evolving strain fields of several adjacent nuclei.

  3. Surface Integrity of Titanium Alloy Ti-6Al-4 V in Ball end Milling

    NASA Astrophysics Data System (ADS)

    Mhamdi, M.-B.; Boujelbene, M.; Bayraktar, E.; Zghal, A.

    With the evolution of machine tools and the emergence of new cutting tools such as cermet, CBN; and in framework of the production of parts with complex geometry, the manufacturers were able to realize more and more parts of complex shape. The multi-axis machining is the main technique for achieving the free form; in fact the multi-axis milling with ball end tools attracts the interest of the aerospace industry and the mussel industry which continues to seek ways to improve the surface quality of finished parts. The titanium alloy is widely used in aerospace industry is the subject of this study in fact, the integrity of the surfaces of parts produced by multi-axis milling is an issue more relevant than ever for the aerospace industry. This paper aims to study the influence of the tool position and the parameters cutting precisely the speed feed Vf, the engagement of the tool on the roughness 3 D, micro-hardness and microstructure alteration created in sub-surface during the milling of concave surface of titanium alloy type Ti-6Al-4 V.

  4. Powder Removal from Ti-6Al-4V Cellular Structures Fabricated via Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Hasib, Hazman; Harrysson, Ola L. A.; West, Harvey A.

    2015-03-01

    Direct metal fabrication systems like electron beam melting (EBM) and direct metal laser sintering (also called selective laser melting) are gaining popularity. One reason is the design and fabrication freedom that these technologies offer over traditional processes. One specific feature that is of interest is mesh or lattice structures that can be produced using these powder-bed systems. One issue with the EBM process is that the powder trapped within the structure during the fabrication process is sintered and can be hard to remove as the mesh density increases. This is usually not an issue for the laser-based systems since most of them work at a low temperature and the sintering of the powder is less of an issue. Within the scope of this project, a chemical etching process was evaluated for sintered powder removal using three different cellular structures with varying mesh densities. All meshes were fabricated via EBM using Ti6Al4V powder. The results are promising, but the larger the structures, the more difficult it is to completely remove the sintered powder without affecting the integrity of the mesh structure.

  5. An integrated experimental and computational approach to laser surface nitriding of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Dahotre, Sanket N.; Vora, Hitesh D.; Pavani, K.; Banerjee, Rajarshi

    2013-04-01

    Titanium and its alloys have been commonly used in many biological and industrial applications owing to their excellent mechanical and physical properties. However, they have been specifically inadequate for biomedical implants due to their inferior tribological properties (low wear resistance, higher coefficient of friction, and lower hardness). As a remedy, the process of laser nitriding has emerged from the past few decades as a unique method for tailoring the surface microstructures and/or composition of titanium for enhanced tribological characteristics of titanium and its alloys. In the present study, a multiphysics computational model was developed to predict the nitrogen diffusion length into the Ti-6Al-4V alloy under various laser processing conditions (laser power and scanning speed). XRD, SEM and EDS analyses were also conducted for phase identification, microstructural investigation, and estimating the nitrogen concentration, respectively. Both computational and experimental results indicated that the depth of nitrogen diffusion increased with decrease in scanning speed, and subsequent increase in laser interaction time and increase in input laser energy density.

  6. Wetting behaviour of femtosecond laser textured Ti-6Al-4V surfaces

    NASA Astrophysics Data System (ADS)

    Cunha, Alexandre; Serro, Ana Paula; Oliveira, Vitor; Almeida, Amélia; Vilar, Rui; Durrieu, Marie-Christine

    2013-01-01

    The aim of the present work was to investigate the wetting behaviour of biomedical grade Ti-6Al-4V alloy surfaces textured by a femtosecond laser treatment. The material was treated in ambient atmosphere using an Yb: KYW chirped-pulse-regenerative amplification laser with a wavelength of 1030 nm and a pulse duration of 500 fs. Four main types of surface textures were obtained depending on the processing parameters and laser treatment method. These textures consist of: (1) nanoscale laser-induced periodic surface structures (LIPSS); (2) nanopillars; (3) a bimodal roughness distribution texture formed of LIPSS overlapping microcolumns; (4) a complex texture formed of LIPSS overlapping microcolumns with a periodic variation of the columns size in the laser scanning direction. The wettability of the surfaces was evaluated by the sessile drop method using distilled-deionized (DD) water and Hank's balanced salt solution (HBSS) as testing liquids. The laser treated surfaces present a hydrophilic behaviour as well as a high affinity for the saline solution, with equilibrium contact angles in the ranges 24.1-76.2° for DD water and 8.4-61.8° for HBSS. The wetting behaviour is anisotropic, reflecting the anisotropy of the surface textures.

  7. Joining of zirconium boride based refractory ceramics to Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Muolo, Maria Luigia; Ferrera, Elena; Morbelli, Luisa; Zanotti, Claudio; Passerone, Alberto

    2003-09-01

    The exploitation of the peculiar characteristics of ceramic refractory materials in extreme conditions (as for Thermal Protection Systems - TPS) often depends to a great extent on the ability to join different ceramics one to the other and to special metallic alloys. Joints may be achieved in a number of ways, but principally are made by either solid phase or liquid phase transformations (brazing). Brazed joints are difficult to realise in the presence of ceramic materials, due to the fact that they are not wet, in general, by liquid metals. This paper presents experimental results on the wettability characteristics of zirconium boride based materials (with Si3N4, Ni etc.) by an AgZr alloy, the microstructures and thermal tests of brazed joints with the special alloy Ti6Al4V. The wetting data will be examined in terms of interfacial characteristics and in terms of the kinetics of spreading. Thermal tests and models will be devoted to evaluate and measure the thermal insulation capacity of the ceramic layers in order to determine the optimal thickness as a function of the foreseen outer surface temperature.

  8. Microstructural Evolution in Friction Stir Welding of Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Rubisoff, H.; Querin, J.; Magee, D.; Schneider, J.

    2008-01-01

    Friction stir welding (FSW) is a thermo-mechanical process that utilizes a nonconsumable rotating pin tool to consolidate a weld joint. In the conventional FSW process, the pin tool is responsible for generating both the heat required to soften the material and the forces necessary to deform and combine the weld seam. As such, the geometry of the pin tool is important to the quality of the weld and the process parameters required to produce the weld. Because the geometry of the pin tool is limitless, a reduced set of pin tools was formed to systematically study their effect on the weldment with respect to mechanical properties and resultant microstructure. In this study 0deg, 15deg, 30deg, 45deg, and 60deg tapered, microwave sintered, tungsten carbide (WC) pin tools were used to FSW Ti-6Al-4V. Transverse sections of the weld were used to test for mechanical properties and to document the microstructure using optical microscopy. X-ray diffraction (XRD) was also used to characterize the microstructure in the welds. FSW results for the 45deg and 60deg pin tools are reported in this paper.

  9. Effect of Weld Tool Geometry on Friction Stir Welded Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Querin, Joseph A.; Schneider, Judy A.

    2008-01-01

    In this study, flat 0.250" thick Ti-6Al-4V panels were friction stir welded (FSWed) using weld tools with tapered pins. The five different pin geometries of the weld tools included: 0 degree (straight cylinder), 15 degree, 30 degree, 45 degree, and 60 degree angles on the frustum. All weld tools had a smooth 7 degree concave shoulder and were made from microwave sintered tungsten carbide. For each weld tool geometry, the FSW process parameters were optimized to eliminate internal defects. All the welds were produced in position control with a 2.5 degree lead angle using a butt joint configuration for the panels. The process parameters of spindle rpm and travel speed were varied, altering the hot working conditions imparted to the workpiece. Load cells on the FSWing machine allowed for the torque, the plunge force, and the plow force to be recorded during welding. Resulting mechanical properties were evaluated from tensile tests results of the FSWjoints. Variations in the material flow were investigated by use of microstructural analysis including optical microscopy (OM), scanning electron microscopy (SEM), and orientation image mapping (aIM).

  10. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    PubMed

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment. PMID:26652422

  11. Arc Distribution During the Vacuum Arc Remelting of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Woodside, C. Rigel; King, Paul E.; Nordlund, Chris

    2013-02-01

    Currently, the temporal distribution of electric arcs across the ingot during vacuum arc remelting (VAR) is not a known or monitored process parameter. Previous studies indicate that the distribution of arcs can be neither diffuse nor axisymmetric about the center of the furnace. Correct accounting for the heat flux, electric current flux, and mass flux into the ingot is critical to achieving realistic solidification models of the VAR process. The National Energy Technology Laboratory has developed an arc position measurement system capable of locating arcs and determining the arc distribution within an industrial VAR furnace. The system is based on noninvasive magnetic field measurements and a VAR specific form of the Biot-Savart law. The system was installed on a coaxial industrial VAR furnace at ATI Albany Operations in Albany, OR. This article reports on the different arc distributions observed during production of Ti-6Al-4V. It is shown that several characteristic arc distribution modes can develop. This behavior is not apparent in the existing signals used to control the furnace, indicating the measurement system is providing new information. It is also shown that the different arc distribution modes observed may impact local solidification times, particularly at the side wall.

  12. Texture Evolution During Laser Direct Metal Deposition of Ti-6Al-4V

    DOE PAGES

    Sridharan, Niyanth; Chaudhary, Anil; Nandwana, Peeyush; Babu, Sudarsanam Suresh

    2016-01-20

    Titanium alloys are used in a wide variety of high performance applications and hence the processing of the titanium and the resulting microstructures after additive manufacturing has received significant attention. During additive manufacturing the processing route involves the transition from a liquid to solid state. The addition of successive layers results in a complex microstructure due to solid-state transformations. The current study focuses on understanding the phase transformations and relate it to the transformation texture in Ti-6Al-4V to identify conditions leading to a strong alpha transformation texture. The as deposited builds were characterized using optical microscopy and electron backscattered diffraction.more » The results showed columnar prior β grains with a martensitic structure after the deposition of a single layer. On subsequent depositions the martensitic microstructure decomposes to a colony and basketweave microstructure with a stronger transformation texture. The alpha texture with a colony and basketweave microstructure shows a stronger transformation texture as a result of variant selection. Thus by controlling the cooling rate of the build from the β transus it is possible to control the alpha transformation texture.« less

  13. Modelling and simulation of effect of ultrasonic vibrations on machining of Ti6Al4V.

    PubMed

    Patil, Sandip; Joshi, Shashikant; Tewari, Asim; Joshi, Suhas S

    2014-02-01

    The titanium alloys cause high machining heat generation and consequent rapid wear of cutting tool edges during machining. The ultrasonic assisted turning (UAT) has been found to be very effective in machining of various materials; especially in the machining of "difficult-to-cut" material like Ti6Al4V. The present work is a comprehensive study involving 2D FE transient simulation of UAT in DEFORM framework and their experimental characterization. The simulation shows that UAT reduces the stress level on cutting tool during machining as compared to that of in continuous turning (CT) barring the penetration stage, wherein both tools are subjected to identical stress levels. There is a 40-45% reduction in cutting forces and about 48% reduction in cutting temperature in UAT over that of in CT. However, the reduction magnitude reduces with an increase in the cutting speed. The experimental analysis of UAT process shows that the surface roughness in UAT is lower than in CT, and the UATed surfaces have matte finish as against the glossy finish on the CTed surfaces. Microstructural observations of the chips and machined surfaces in both processes reveal that the intensity of thermal softening and shear band formation is reduced in UAT over that of in CT.

  14. Numerical Simulation and Superplastic Forming of Ti-6Al-4V Alloy for a Dental Prosthesis

    NASA Astrophysics Data System (ADS)

    Li, Xiaomei; Soo, Steven

    2011-04-01

    This article investigates superplastic forming (SPF) technique in conjunction with finite element (FE) simulation applied to dental repair. The superplasticity of Ti-6Al-4V alloys has been studied using a uniquely designed five-hole test with the aim of obtaining the modeled grain size and the flow stress parameters. The data from the five-hole test are subsequently put into the FE program for the simulation of a partial upper denture dental prosthesis (PUD4). The FE simulation of the PUD4 is carried out to set up appropriate input parameters for pressing due to the SPF process being fully automatic controlled. A variety of strain rates ranging from 2.4 × 10-5 to 1 × 10-3 s-1 are selected for the characterization of superplastic properties of the alloy. The Superflag FE program is used to generate an appropriate pressure-time profile and provide information on thickness, grain size, and grain growth rate distribution. Both membrane elements and solid elements have been adopted in the simulation and the results from both types of elements are compared. An evaluation of predicted parameters for the SPF of the prosthesis is presented.

  15. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    PubMed

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment.

  16. High-Temperature Galling Characteristics of Ti-6Al-4V with and without Surface Treatments

    SciTech Connect

    Blau, Peter Julian; ERDMAN III, DONALD L; Ohriner, Evan Keith; Jolly, Brian C

    2011-01-01

    Galling is a severe form of surface damage in metals and alloys that typically arises under relatively high normal force, low-sliding speed, and in the absence of effective lubrication. It can lead to macroscopic surface roughening and seizure. The occurrence of galling can be especially problematic in high-temperature applications like diesel engine exhaust gas recirculation system components and adjustable turbocharger vanes, because suitable lubricants may not be available, moisture desorption promotes increased adhesion, and the yield strength of metals decreases with temperature. Oxidation can counteract these effects to some extent by forming lubricative oxide films. Two methods to improve the galling resistance of titanium alloy Ti-6Al-4V were investigated: (a) applying an oxygen diffusion treatment, and (b) creating a metal-matrix composite with TiB2 using a high-intensity infrared heating source. A new, oscillating three-pin-on-flat, high-temperature test method was developed and used to characterize galling behavior relative to a cobalt-based alloy (Stellite 6B ). The magnitude of the oscillating torque, the surface roughness, and observations of surface damage were used as measures of galling resistance. Owing to the formation of lubricative oxide films, the galling resistance of the Ti-alloy at 485o C, even non-treated, was considerably better than it was at room temperature. The IR-formed composite displayed reduced surface damage and lower torque than the substrate titanium alloy.

  17. Microstructure characterization of laser welded Ti-6Al-4V fusion zones

    SciTech Connect

    Xu, Pei-quan; Li, Leijun Zhang, Chunbo

    2014-01-15

    The as-welded microstructure of laser-welded Ti-6Al-4V is characterized as a function of CO2 key-hole mode laser welding speed. Martensitic α′ is the predominant phase, with some α and retained β. Phase transformation is affected by the cooling rate through laser welding speed. A higher welding speed of 1.6 to 2.0 m/min produced more martensite α′ and less retained β in the welds. 1.4 m/min welding speed produced small amounts of α, besides the martensite α′. A trace of δ titanium hydride phase seems to have formed in the weld fusion zone. Moiré fringes are a common feature in the TEM microstructure, due to abundance of multi-phase interfaces. Tensile twins and clusters of dislocations indicate that plastic deformation has happened in the as-welded microstructure, indicating the local stress levels to be approaching the yield stress on-cooling during laser welding.

  18. Texture and Crystal Orientation in Ti-6Al-4V Builds Fabricated by Shaped Metal Deposition

    NASA Astrophysics Data System (ADS)

    Baufeld, Bernd; van der Biest, Omer; Dillien, Steven

    2010-08-01

    The texture and crystal orientation of Ti-6Al-4V components, manufactured by shaped metal deposition (SMD), is investigated. SMD is a novel rapid prototyping tungsten inert gas (TIG) welding technique leading to near-net-shape components. This involves sequential layer by layer deposition with repeated partial melting and heat treatment, which results in epitaxial growth of large elongated prior β grains. This leads to a directionally solidified texture, where the prior β grains exhibit only a small misorientation with each other. The β grains grow in left< { 100} rightrangle direction with a second left< { 100} rightrangle direction perpendicular to the wall surface. During cooling, the α phase transformation follows the Burgers orientation relationship leading to a Widmanstätten structure, with orientation relations between most of the α lamellae and also of the residual β phase. The directionally solidification and the transformation into the α phase following the Burgers relationship results in a texture, where the hcp pole figures look similar to bcc pole figures.

  19. Synthesis and In vitro Evaluation of Electrodeposited Barium Titanate Coating on Ti6Al4V.

    PubMed

    Rahmati, Shahram; Basiriani, Mohammad Basir; Rafienia, Mohammad; Yaghini, Jaber; Raeisi, Keyvan

    2016-01-01

    Osseointegration has been the concern of implantology for many years. Researchers have used various ceramic coatings for this purpose; however, piezoelectric ceramics (e.g., barium titanate [BTO]) are a novel field of interest. In this regard, BTO (BaTiO3) coating was fabricated by electrophoretic deposition on Ti6Al4V medical alloy, using sol-gel-synthesized nanometer BTO powder. Structure and morphologies were studied using X-ray diffraction and scanning electron microscopy (SEM), respectively. Bioactivity response of coated samples was evaluated by SEM and inductively coupled plasma (ICP) analysis after immersion in simulated body fluid (SBF). Cell compatibility was also studied via MTT assay and SEM imaging. Results showed homogenous coating with cubic structure and crystallite size of about 41 nm. SEM images indicated apatite formation on the coating after 7 days of SBF immersion, and ICP analysis approved ions concentration decrement in SBF. Cells showed flattened morphology in intimate contact with coating after 7 days of culture. Altogether, coated samples demonstrated appropriate bioactivity and biocompatibility. PMID:27186538

  20. Simulations and Experiments of the Nonisothermal Forging Process of a Ti-6Al-4V Impeller

    NASA Astrophysics Data System (ADS)

    Prabhu, T. Ram

    2016-06-01

    In the present study, a nonisothermal precision forging process of a Ti-6Al-4V first-stage impeller for the gas turbine engine was simulated using the finite element software. The simulation results such as load requirements, damage, velocity field, stress, strain, and temperature distributions are discussed in detail. Simulations predicted the maximum load requirement of about 80 MN. The maximum temperature loss was observed at the contour surface regions. The center and contour regions are the high-strained regions in the part. To validate the model, forging experiments mimicking simulations were performed in the α + β phases region (930 °C). The selected locations of the part were characterized for tensile properties at 27 and 200 °C, hardness, microstructure, grain size, and the amount of primary α phase based on the strain distribution results. The soundness of the forged part was verified using fluorescent penetrant test (Mil Std 2175 Grade A) and ultrasonic test (AMS 2630 class A1). From the experimental results, it was found that the variations in the hardness, tensile properties at room, and elevated temperature are not significant. The microstructure, grain size, and primary α phase content are nearly same.

  1. Structural, mechanical and in vitro characterization of individually structured Ti-6Al-4V produced by direct laser forming.

    PubMed

    Hollander, Dirk A; von Walter, Matthias; Wirtz, Tobias; Sellei, Richard; Schmidt-Rohlfing, Bernhard; Paar, Othmar; Erli, Hans-Josef

    2006-03-01

    Direct laser forming (DLF) is a rapid prototyping technique which enables prompt modelling of metal parts with high bulk density on the base of individual three-dimensional data, including computer tomography models of anatomical structures. In our project, we tested DLF-produced material on the basis of the titanium alloy Ti-6Al-4V for its applicability as hard tissue biomaterial. To this end, we investigated mechanical and structural properties of DLF-Ti-6Al-4V. While the tensile and yield strengths of untreated DLF alloy ranged beyond 1000 MPa, a breaking elongation of 6.5+/-0.6% was determined for this material. After an additional post-DLF annealing treatment, this parameter was increased two-fold to 13.0+/-0.6%, while tensile and yield strengths were reduced by approx. 8%. A Young's modulus of 118.000+/-2.300 MPa was determined for post-DLF annealed Ti-6Al-4V. All data gained from tensile testing of post-DLF annealed Ti-6Al-4V matched American Society of Testing and Materials (ASTM) specifications for the usage of this alloy as medical material. Rotating bending tests revealed that the fatigue profile of post-DLF annealed Ti-6Al-4V was comparable to casted/hot isostatic pressed alloy. We characterized the structure of non-finished DLF-Ti-6Al-4V by scanning electron microscopy and observed a surface-associated layer of particles, which was removable by sandblasting as a finishing step. We manufactured porous specimens with nominal pore diameters of 500, 700 and 1000 microm. The diameters were reduced by the used DLF processing by approx. 300 microm. In an in vitro investigation, we cultured human osteoblasts on non-porous and porous blasted DLF-Ti-6Al-4V specimens to study morphology, vitality, proliferation and differentiation of the cells. The cells spreaded and proliferated on DLF-Ti-6Al-4V over a culture time of 14 days. On porous specimens, osteoblasts grew along the rims of the pores and formed circle-shaped structures, as visualized by live

  2. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  3. Nitric acid passivation of Ti6Al4V reduces thickness of surface oxide layer and increases trace element release.

    PubMed

    Callen, B W; Lowenberg, B F; Lugowski, S; Sodhi, R N; Davies, J E

    1995-03-01

    Passivation of Ti6Al4V and cpTi implants using methods based on the ASTM-F86 nitric acid protocol are used with the intention of reducing their surface reactivity, and consequently the corrosion potential, in the highly corrosive biologic milieu. The ASTM-F86 passivation protocol was originally developed for surgical implants made of stainless steel and chrome cobalt alloy. Using X-ray photoelectron spectroscopy (XPS) to examine the effect of nitric acid passivation on the surface oxide layer of mill-annealed Ti6Al4V and cpTi, we have found that such treatment actually reduced the oxide thickness on the alloy while having no significant effect on the pure metal. These results correlated with observations obtained using graphite furnace atomic absorption spectrophotometry (GFAAS) to detect trace element release from solid, mill-annealed, Ti6Al4V and cpTi into serum-containing culture medium. We detected significantly greater levels of Ti, Al, and V in the presence of passivated compared to nonpassivated Ti6Al4V. In contrast, nitric acid passivation did not influence Ti release from mill-annealed cpTi. These results, derived from two mill-annealed Ti-based metals, would indicate that re-examination of ASTM-F86-based passivation protocols with respect to Ti6Al4V should be considered in view of the widespread use of this alloy for biomedical devices. PMID:7615579

  4. Type of wear for the pair Ti6Al4V/PCTFE in ambient air and in liquid nitrogen

    NASA Astrophysics Data System (ADS)

    Bozet, J.-L.

    1993-04-01

    The pair Ti6Al4V/polychlorotrifluoroethylene (PCTFE) on a pin-on-disk tribometer in ambient air and liquid nitrogen with the contact pressure and sliding speed ranging from 3 to 9 MPa and 0.03 to 0.05 m/s, respectively, is evaluated within the framework of a high pressure valves for cryogenic rocket engines project. Results show that an abrasion wear process, which is closely connected with a tribochemical wear process producing fluorides and an abrasive form of carbon, exists when PCTFE is continuously rubbed against Ti6Al4V in ambient air, liquid nitrogen, and gaseous argon. Degradations detected on the Ti6Al4V surface are found to be unacceptable in most cases, but in the real cryotechnic valves this type of wear was not observed. The latter is attributed to the great dwell time between actuations and the low speed of the reciprocating movements which considerably limit the heating.

  5. Tribological characterization of zirconia coatings deposited on Ti6Al4V components for orthopedic applications.

    PubMed

    Berni, M; Lopomo, N; Marchiori, G; Gambardella, A; Boi, M; Bianchi, M; Visani, A; Pavan, P; Russo, A; Marcacci, M

    2016-05-01

    One of the most important issues leading to the failure of total joint arthroplasty is related to the wear of the plastic components, which are generally made of ultra high molecular weight polyethylene (UHMWPE). Therefore, the reduction of joint wear represents one of the main challenges the research in orthopedics is called to address nowadays. Surface treatments and coatings have been recognized as innovative methods to improve tribological properties, also in the orthopedic field. This work investigated the possibility to realize hard ceramic coatings on the metal component of a prosthesis, by means of Pulsed Plasma Deposition, in order to reduce friction and wear in the standard coupling against UHMWPE. Ti6Al4V substrates were coated with a 2 μm thick yttria-stabilized zirconia (YSZ) layer. The mechanical properties of the YSZ coatings were assessed by nanoindentation tests performed on flat Ti6Al4V substrates. Tribological performance was evaluated using a ball-on-disk tribometer in dry and lubricated (i.e. with fetal bovine serum) highly-stressing conditions, up to an overall distance of 10 km. Tribology was characterized in terms of coefficient of friction (CoF) and wear rate of the UHMWPE disk. After testing, specimens were analyzed through optical microscopy and SEM images, in order to check the wear degradation mechanisms. Progressive loading scratch tests were also performed in dry and wet conditions to determine the effects of the environment on the adhesion of the coating. Our results supported the beneficial effect of YSZ coating on metal components. In particular, the proposed solution significantly reduced UHMWPE wear rate and friction. At 10 km of sliding distance, a wear rate reduction of about 18% in dry configuration and of 4% in presence of serum, was obtained by the coated group compared to the uncoated group. As far as friction in dry condition is concerned, the coating allowed to maintain low CoF values until the end of the tests, with an

  6. Tribological characterization of zirconia coatings deposited on Ti6Al4V components for orthopedic applications.

    PubMed

    Berni, M; Lopomo, N; Marchiori, G; Gambardella, A; Boi, M; Bianchi, M; Visani, A; Pavan, P; Russo, A; Marcacci, M

    2016-05-01

    One of the most important issues leading to the failure of total joint arthroplasty is related to the wear of the plastic components, which are generally made of ultra high molecular weight polyethylene (UHMWPE). Therefore, the reduction of joint wear represents one of the main challenges the research in orthopedics is called to address nowadays. Surface treatments and coatings have been recognized as innovative methods to improve tribological properties, also in the orthopedic field. This work investigated the possibility to realize hard ceramic coatings on the metal component of a prosthesis, by means of Pulsed Plasma Deposition, in order to reduce friction and wear in the standard coupling against UHMWPE. Ti6Al4V substrates were coated with a 2 μm thick yttria-stabilized zirconia (YSZ) layer. The mechanical properties of the YSZ coatings were assessed by nanoindentation tests performed on flat Ti6Al4V substrates. Tribological performance was evaluated using a ball-on-disk tribometer in dry and lubricated (i.e. with fetal bovine serum) highly-stressing conditions, up to an overall distance of 10 km. Tribology was characterized in terms of coefficient of friction (CoF) and wear rate of the UHMWPE disk. After testing, specimens were analyzed through optical microscopy and SEM images, in order to check the wear degradation mechanisms. Progressive loading scratch tests were also performed in dry and wet conditions to determine the effects of the environment on the adhesion of the coating. Our results supported the beneficial effect of YSZ coating on metal components. In particular, the proposed solution significantly reduced UHMWPE wear rate and friction. At 10 km of sliding distance, a wear rate reduction of about 18% in dry configuration and of 4% in presence of serum, was obtained by the coated group compared to the uncoated group. As far as friction in dry condition is concerned, the coating allowed to maintain low CoF values until the end of the tests, with an

  7. The effect of cooling conditions on the microstructure of rapidly solidified Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Broderick, T. F.; Jackson, A. G.; Jones, H.; Froes, F. H.

    1985-11-01

    The effect of cooling conditions, giving estimated cooling rates in the range 104 °C per second to 107 °C per second, on the microstructure of Ti-6Al-4V has been evaluated. The microstructures of as-solidified particulates were martensitic, with the martensite lath length decreasing with beta grain size, L, which in turn decreased with increasing cooling rate. For material alpha + beta heat-treated or vacuum hot pressed, the alpha morphology was dependent on the prior cooling rate. For materials cooled at <5 × 105 °C per second martensite transformed to lenticular alpha, while material cooled at >5 × 105 °C per second developed an equiaxed alpha morphology. This change in morphology was explained in terms of high dislocation density or grain size refinement, both of which result from the high cooling rate. When the beta grain size ( L) was plotted vs section thickness (z), and estimated cooling rate ( T), power law relationships analogous to those reported for secondary dendrite arm spacing were found: L = 1.3 ± 0.4z089±006 (thin, chill-substrate quenched), L = 0.17 ± 0.05z0.86±0.01(thick, convection-cooled material), and L = 3.1 × 106 T-0.93±0.12 (all material), where L and z are in μm and T is in K/s. The last relationship is in agreement with the 0.9 exponent predicted using a model developed for the effect of grain size on cooling rate assuming classical homogeneous nucleation and isotropic linear growth during solidification. The first two relationships were rationalized by assuming that the two materials cooled under near-Newtonian conditions.

  8. Thermal Stability of Residual Stresses in Ti-6Al-4V components

    NASA Astrophysics Data System (ADS)

    Stanojevic, A.; Angerer, P.; Oberwinkler, B.

    2016-03-01

    The need for light weight design while maintaining a high safety is essential for many components, especially in the aircraft industry. Therefore, it's important to consider every aspect to reduce weight, improve fatigue life and maintain safety of crucial components. Residual stresses are a major factor which can positively influence components and fulfil all three requirements. However, due to the inconstancy of the behaviour of residual stresses during the life time of a component, residual stresses are often neglected. If the behaviour of residual stresses could be described reliably over the entire life time of a component, residual stresses could be taken into account and components could be optimized even further. Mechanical and thermal loads are the main reason for relaxation of residual stresses. This work covers the thermal stability of residual stresses in Ti-6Al-4V components. Therefore, exposure tests at raised temperatures were performed on specimens with different surface conditions. Residual stresses were measured by x-ray diffraction before and after testing. Creep tests were also carried out to describe the creep behaviour and thereby the ability for residual stress relaxation. A correlation between the creep rate and amount of relaxed stress was found. The creep behaviour of the material was described by using a combination of the Norton Power law and the Arrhenius equation. The Zener-Wert-Avrami model was used to describe the residual stress relaxation. With these models a satisfying correlation between measured and calculated data was found. Hence, the relaxation of residual stresses due to thermal load was described reliably.

  9. NON-CONTACT ACOUSTO-THERMAL SIGNATURES OF PLASTIC DEFORMATION IN TI-6AL-4V

    SciTech Connect

    Welter, J. T.; Jata, K. V.; Blodgett, M. P.; Malott, G.; Schehl, N.; Sathish, S.

    2010-02-22

    Plastic deformation introduces changes in a material which include increases in: dislocations, strains, residual stress, and yield stress. However, these changes have a very small impact on the material properties such as elastic modulus, conductivity and ultrasonic wave speed. This is due to the fact that interatomic forces govern these properties, and they are not affected by plastic deformation to any large degree. This is evident from the fact that the changes in electrical resistance and ultrasonic velocity in plastically deformed and virgin samples are very small and can only be determined by highly controlled experiments. Except for X-ray diffraction, there are no direct nondestructive methods for measuring strain and the residual stress. This paper presents an application of the non-contact acousto-thermal signature (NCATS) NDE methodology to detect plastic deformation in flat dog bone Ti-6Al-4V samples. Results of the NCATS measurements on samples subjected to incremental amounts of plastic deformation are presented. The maximum temperature attained by the sample due to acoustic excitation is found to be sensitive to the amount of plastic strain. It is observed that the temperature induced by acoustic excitation increases to a peak followed by a decrease to failure. The maximum temperature peak occurs at plastic strains of 12-14%. It is observed that there is a correlation between the peak in maximum temperature rise and the strain at the experimentally determined ultimate tensile strength. A microstructural based explanation for this will be presented. The results are discussed in reference to utilizing this technique for detection and evaluation of plastic deformation.

  10. Wear of Steel and Ti6Al4V Rollers in Vacuum

    NASA Technical Reports Server (NTRS)

    Krantz, Timothy L.; Shareef, Iqbal

    2012-01-01

    This investigation was prompted by results of a qualification test of a mechanism to be used for the James Webb Space Telescope. Post-test inspections of the qualification test article revealed some loose wear debris and wear of the steel rollers and the mating Ti6Al4V surfaces. An engineering assessment of the design and observations from the tested qualification unit suggested that roller misalignment was a controlling factor. The wear phenomena were investigated using dedicated laboratory experiments. Tests were done using a vacuum roller rig for a range of roller misalignment angles. The wear in these tests was mainly adhesive wear. The measured wear rates were highly correlated to the misalignment angle. For all tests with some roller misalignment, the steel rollers lost mass while the titanium rollers gained mass indicating strong adhesion of the steel with the titanium alloy. Inspection of the rollers revealed that the adhesive wear was a two-way process as titanium alloy was found on the steel rollers and vice versa. The qualification test unit made use of 440F steel rollers in the annealed condition. Both annealed 440F steel rollers and hardened 440C rollers were tested in the vacuum roller rig to investigate possibility to reduce wear rates and the risk of loose debris formation. The 440F and 440C rollers had differing wear behaviors with significantly lesser wear rates for the 440C. For the test condition of zero roller misalignment, the adhesive wear rates were very low, but still some loose debris was formed

  11. Thermoelectric assessment of laser peening induced effects on a metallic biomaterial Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Carreón, H.; Barriuso, S.; Porro, J. A.; González-Carrasco, J. L.; Ocaña, J. L.

    2014-03-01

    Laser peening has recently emerged as a useful technique to overcome detrimental effects associated to another wellknown surface modification processes such as shot peening or grit blasting used in the biomedical field. It is worth to notice that besides the primary residual stress effect, thermally induced effects might also cause subtle surface and subsurface microstructural changes that might influence corrosion resistance. Moreover, since maximum loads use to occur at the surface, they could also play a critical role in the fatigue strength. In this work, plates of Ti-6Al-4V alloy of 7 mm in thickness were modified by laser peening without using a sacrificial outer layer. Irradiation by a Q-switched Nd-YAG laser (9.4 ns pulse length) working in fundamental harmonic at 2.8 J/pulse and with water as confining medium was used. Laser pulses with a 1.5 mm diameter at an equivalent overlapping density (EOD) of 5000 cm-2 were applied. Attempts to analyze the global induced effects after laser peening were addressed by using the contacting and non-contacting thermoelectric power (TEP) techniques. It was demonstrated that the thermoelectric method is entirely insensitive to surface topography while it is uniquely sensitive to subtle variations in thermoelectric properties, which are associated with the different material effects induced by different surface modification treatments. These results indicate that the stress-dependence of the thermoelectric power in metals produces sufficient contrast to detect and quantitatively characterize regions under compressive residual stress based on their thermoelectric power contrast with respect to the surrounding intact material. However, further research is needed to better separate residual stress effects from secondary material effects, especially in the case of low-conductivity engineering materials like titanium alloys.

  12. Experimental analysis of selective laser melting process for Ti-6Al-4V turbine blade manufacturing

    NASA Astrophysics Data System (ADS)

    Caiazzo, Fabrizia; Cardaropoli, Francesco; Alfieri, Vittorio; Sergi, Vincenzo; Cuccaro, Luigi

    2012-01-01

    The present work focuses on the use of Selective Laser Melting (SLM) technique for manufacturing of near-net-shape aircraft component prototypes with Ti-6Al-4V titanium alloy, which has already successfully employed for the production of turbine blades since it combines mechanical properties with excellent wear resistance. The main characteristic of SLM is layer manufacturing which allows to obtain complex shaped elements using three dimensional computer aided design data, with the addition of particular features like channels or cavities which can not been easily obtained with traditional technologies. The other key aspect in comparison with investment casting is shorter post-processing. The feasibility of manufacturing turbine blades with mentioned process using a laser sintered machine EOSINT M 270 (Titanium version) is analysed. The first experimental phase has dealt with the definition of processing parameters which would guarantee laser sintered part maximum density. Preliminary specimens have been manufactured to define any material-dependent scaling value to control dimensional shrinkage. Afterwards a prototype of a turbine blade has been produced using optimal process parameter set. The element positioning and support definition are discussed as they influence the overall job time and the need of post processing operations. Further analyses have been carried out to check the whole structure of the prototype using X-rays and Fluorescent Penetrant Inspection, aiming to point out possible imperfections; no defects have been detected. Furthermore, laser sintered part dimensional inspection has been successively performed via coordinate measuring machine. Eventually, the microstructure of the prototype has been examined.

  13. In vivo performance of selective electron beam-melted Ti-6Al-4V structures.

    PubMed

    Ponader, Sabine; von Wilmowsky, Cornelius; Widenmayer, Martin; Lutz, Rainer; Heinl, Peter; Körner, Carolin; Singer, Robert F; Nkenke, Emeka; Neukam, Friedrich W; Schlegel, Karl A

    2010-01-01

    Highly porous titanium structures are widely used for maxillofacial and orthopedic surgery because of their excellent mechanical properties similar to those of human bone and their facilitation of bone ingrowth. In contrast to common methods, the generation of porous titaniumproducts by selective electron beam melting (SEBM), an additive manufacturing technology, overcomes difficulties concerning the extreme chemical affinity of liquid titanium to atmospheric gases which consequently leads to strongly reduced ductility of the metal. The purpose of this study was to assess the suitability of a smooth compact and a porous Ti-6Al-4V structure directly produced by the SEBM process as scaffolds for bone formation. SEBM-processed titanium implants were placed into defects in the frontal skull of 15 domestic pigs. To evaluate the direct contact between bone and implant surfaces and to assess the ingrowth of osseous tissue into the porous structure, microradiographs and histomorphometric analyses were performed 14, 30, and 60 days after surgery. Bone ingrowth increased significantly during the period of this study. After 14 days the most outer regions of the implants were already filled with newly formed bone tissue (around 14%). After 30 days the bone volume inside the implants reached almost 30% and after 60 days abundant bone formation inside the implants attained 46%. During the study only scarce bone-implant contact was found around all implants, which did not exceed 9% around compact specimens and 6% around porous specimens after 60 days. This work demonstrates that highly porous titanium implants with excellent interconnectivity manufactured using the SEBM method are suitable scaffolds for bone ingrowth. This technique is a good candidate for orthopedic and maxillofacial applications.

  14. Noncontact acousto-thermal evaluation of evolving fatigue damage in polycrystalline Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Sathish, S.; Welter, J. T.; Schehl, N.; Jata, K. V.

    2014-05-01

    Non-Contact Acousto-Thermal Signature (NCATS) analysis uses conversion of acoustic energy to heat to characterize evolving damage in materials. In the past, the observed temperature changes were interpreted using phenomenological approaches. This paper presents details of the mechanisms and the theoretical models to predict the temperature change due to conversion of acoustic energy to heat. NCATS experimental measurements performed using 20 kHz high amplitude acoustic waves on as received and fatigued polycrystalline Ti-6Al-4V are compared with theoretical calculations based on the mechanisms of transverse thermal currents, inter-crystalline thermal currents, and dislocation density changes. In the as received samples, the transverse thermal currents contribution has been found to be negligible compared with inter-crystalline thermal currents contribution. The experimentally measured maximum temperature change in the as received sample has been found to be 0.5 °C, and the theoretical prediction based on inter-crystalline thermal currents is 0.08 °C. In the fatigue damaged samples, the maximum temperature change increases with increasing damage that can be attributed to the increasing dislocation density. The theoretical prediction of the maximum temperature attained by a sample that is near failure based on dislocation contribution is 2.0 °C, while the experimental measurements have been found to be 0.95 °C. The differences between the theoretical and the experimental measurements are discussed in the context of the uncertainties in several physical parameters used in the theoretical calculations.

  15. Biological functionality and mechanistic contribution of extracellular matrix-ornamented three dimensional Ti-6Al-4V mesh scaffolds.

    PubMed

    Kumar, A; Nune, K C; Misra, R D K

    2016-11-01

    The 3D printed metallic implants are considered bioinert in nature because of the absence of bioactive molecules. Thus, surface modification of bioinert materials is expected to favorably promote osteoblast functions and differentiation. In this context, the objective of this study is to fundamentally elucidate the effect of cell-derived decellularized extracellular matrix (dECM) ornamented 3D printed Ti-6Al-4V scaffolds on biological functions, involving cell adhesion, proliferation, and synthesis of vinculin and actin proteins. To mimic the natural ECM environment, the mineralized ECM of osteoblasts was deposited on the Ti-6Al-4V porous scaffolds, fabricated by electron beam melting (EBM) method. The process comprised of osteoblast proliferation, differentiation, and freeze-thaw cycles to obtain decellularized extra cellular matrix (dECM), in vitro. The dECM provided a natural environment to restore the natural cell functionality of osteoblasts that were cultured on dECM ornamented Ti-6Al-4V scaffolds. In comparison to the bare Ti-6Al-4V scaffolds, a higher cell functionality such as cell adhesion, proliferation, and growth including cell-cell and cell-material interaction were observed on dECM ornamented Ti-6Al-4V scaffolds, which were characterized by using markers for focal adhesion and cytoskeleton such as vinculin and actin. Moreover, electron microscopy also indicated higher cell-material interaction and enhanced proliferation of cells on dECM ornamented Ti-6Al-4V scaffolds, supported by MTT assay. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2751-2763, 2016.

  16. Combination of laser keyhole and conduction welding: Dissimilar laser welding of niobium and Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Torkamany, M. J.; Malek Ghaini, F.; Poursalehi, R.; Kaplan, A. F. H.

    2016-04-01

    Pulsed Nd:YAG laser welding of pure niobium plate to titanium alloy Ti-6Al-4V sheet in butt joint is studied regarding the laser/metal interaction modes. To obtain the optimized process parameters in dissimilar welding of Ti-6Al-4V/Nb, the melting ratio of laser beam energy for each weld counterpart is evaluated experimentally. Different laser welding modes of keyhole and conduction are predicted regarding the absorbed energy from the similar laser pulses on each weld counterpart. Laser keyhole and conduction welding were observed simultaneously through direct visualization of laser interaction with dissimilar metals using High Speed Imaging (HSI) system.

  17. In vitro assessment of Staphylococcus epidermidis and Staphylococcus aureus adhesion on TiO₂ nanotubes on Ti-6Al-4V alloy.

    PubMed

    Pérez-Jorge, Concepción; Conde, Ana; Arenas, Maria A; Pérez-Tanoira, Ramón; Matykina, Endhze; de Damborenea, Juan J; Gómez-Barrena, Enrique; Esteban, Jaime

    2012-07-01

    The aim of this study was to evaluate Staphylococcus sp. adhesion to modified surfaces of titanium alloy (Ti-6Al-4V). Specimens of Ti-6Al-4V alloy 6-4 ELI-grade 23 that meets the requirements of ASTM F136 2002A (AMS 2631B class A1) were anodized in a mixture of sulfuric/hydrofluoric acid at 20 V for 5 and 60 min to form nanoporous (NP) and nanotubular (NT) oxide layers with pore diameter of 20 and 100 nm, respectively. The amount of fluorine incorporated in the oxide films from the electrolyte was 6 and 4 wt %, respectively. Bacterial adherence was studied using laboratory strains and six clinical strains each of Staphylococcus aureus and Staphylococcus epidermidis. Lower adherence of laboratory strains was demonstrated on fluoride nanostructured surfaces in comparison with the fluoride-free surfaces. Significant differences between clinical strains and laboratory strains were also found (p < 0.0001, Kruskal-Wallis test) when NP and NT specimens were compared with chemically polished (CP) surfaces. The results of the tests using multiple clinical strains confirmed a decrease in bacterial adherence on F-containing titanium oxide surfaces, suggesting a potential applicability of this surface, with a confirmed added value of decreasing clinical staphylococci adherence, for medical prosthetic devices.

  18. A Comparison Between Mechanical And Electrochemical Tests on Ti6Al4V Welded By LBW

    NASA Astrophysics Data System (ADS)

    Serroni, G.; Bitondo, C.; Astarita, A.; Scala, A.; Gloria, A.; Prisco, U.; Squillace, A.; Bellucci, F.

    2011-05-01

    Titanium and its alloys are nowadays widely used in many sectors: in the medical field (orthopedic and dental ones), in the architectural field, in the chemical plants field and in aeronautic. In this last field it is more and more used both for its contribution to make lightweight and time durable structures and for its compatibility with new materials, first of all Carbon Fiber Reinforced Plastics (CFRP). To this aim, lots of researches are now focusing on new and emerging technologies capable to make titanium objects and, at the same time, reducing the scrap, since titanium alloys for aeronautic application are very expensive. This paper examines Grade 5 Titanium Alloy (Ti6Al4V) welded by Laser Beam (LBW) in butt-joint configuration. The source was Nd:YAG laser, moreover two inert gases were used, in order to provide a shield both on the top and on the bottom of the weld bead. The joints were studied by varying two process parameters: welding speed and power of the laser beam. It was not possible to realize a full experimental plan, due to technological limits in making titanium laser beam welds. The joints were tested to measure their mechanical properties and the corrosion resistance. The process parameters do not significantly affect the maximum static strength of the joints. Microscopic analysis showed that welds made with high power and low welding speed have a uniform weld bead, and no macroscopic defect occurs. Fatigue test results, instead, show a marked influence of the morphology of the weld bead: the occurrence of some defects, such as the undercut, both on the top and on the bottom of the weld bead, dramatically reduced fatigue resistance of the joints. Corrosion resistance was studied using the electrochemical micro cell technique, which allows to distinguish electrochemical properties of each zone of the weld bead, even when, as in this case, they are very narrow. By a general point of view, it has been demonstrated that the joints showing the best

  19. Microstructure and Properties of the Ti6Al4V/Inconel 625 Bimetal Obtained by Explosive Joining

    NASA Astrophysics Data System (ADS)

    Topolski, Krzysztof; Szulc, Zygmunt; Garbacz, Halina

    2016-08-01

    The study is concerned with the bimetallic plate composed of the Ti6Al4V and Inconel 625 alloys. The alloys were joined together using the explosive method with the aim to produce a bimetallic joint. The structure and the mechanical properties of the as-received raw Ti6Al4V and Inconel 625 alloys, the Ti6Al4V/Inconel 625 joint, and the joint after annealing (600 °C for 1 h) were examined. The samples observations were performed using a light microscope and a scanning electron microscope. The mechanical properties were estimated by microhardness measurements, tensile tests, and three-point bending tests. Moreover, the deformation strengthening of the metals and the strength of the joint were analyzed. The explosive process resulted in a good quality bimetallic joint. Both sheets were deformed plastically and the joint surface between the alloys had a wavy shape. In the area of the joint surface, the hardness was increased. For example, the annealing at 600 °C for 1 h resulted in changes of the microhardness in the entire volume of the samples and in changes of the morphology of the joint surface. In three-point bending tests, the samples were examined in two opposite positions (Ti6Al4V on the top or Inconel 625 on the top). The results indicated to depend on the position in which the sample was tested.

  20. Mechanical and chemical analyses across dental porcelain fused to CP titanium or Ti6Al4V.

    PubMed

    Souza, Júlio C M; Henriques, Bruno; Ariza, Edith; Martinelli, Antonio E; Nascimento, Rubens M; Silva, Filipe S; Rocha, Luís A; Celis, Jean-Pierre

    2014-04-01

    The aim of this study was to evaluate the evolution of mechanical properties and chemical variation across veneering dental porcelain fused to different titanium-based substrates. Test samples were synthesized by fusing dental feldspar-based porcelain onto commercially pure titanium grade II or Ti6Al4V alloy. Samples were cross-sectioned at angles of 10 and 90° to the interface plane. Afterwards, nanoindentation tests and Scanning Electron Microscopy (SEM) imaging coupled to an Energy Dispersive Spectroscopy (EDS) system were carried out across interfaces extending from the metal towards the porcelain area. Elemental diffusion profiles across the porcelain-to-metal interfaces were also obtained by EDS analysis. The mismatch in mechanical properties found in porcelain-to-Ti6Al4V interfaces was lower than that of porcelain-to-CP titanium. Cracking was noticed at low-thickness veneering dental porcelain regions after the nanoindentation tests of samples cross-sectioned at low angles to the interface plane. A wide reaction zone between titanium and porcelain as well as higher incidence of defects was noticed at the porcelain-to-CP titanium interfaces. This study confirmed Ti6Al4V as an improved alternative to CP-titanium as it showed to establish a better interface with the veneering dental porcelain considering the slight chemical interaction and the lower mechanical properties mismatch. The elastic modulus of porcelain-to-Ti6Al4V samples showed to be less sensitive to porcelain thickness variations.

  1. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V

    PubMed Central

    Mahdipoor, M.S.; Kirols, H.S.; Kevorkov, D.; Jedrzejowski, P.; Medraj, M.

    2015-01-01

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ Vn, where the speed exponent is 7–9 for Ti6Al4V and 11–13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl. PMID:26391370

  2. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V.

    PubMed

    Mahdipoor, M S; Kirols, H S; Kevorkov, D; Jedrzejowski, P; Medraj, M

    2015-09-22

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ V(n), where the speed exponent is 7-9 for Ti6Al4V and 11-13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl.

  3. Surface chemistry of Ti6Al4V components fabricated using selective laser melting for biomedical applications.

    PubMed

    Vaithilingam, Jayasheelan; Prina, Elisabetta; Goodridge, Ruth D; Hague, Richard J M; Edmondson, Steve; Rose, Felicity R A J; Christie, Steven D R

    2016-10-01

    Selective laser melting (SLM) has previously been shown to be a viable method for fabricating biomedical implants; however, the surface chemistry of SLM fabricated parts is poorly understood. In this study, X-ray photoelectron spectroscopy (XPS) was used to determine the surface chemistries of (a) SLM as-fabricated (SLM-AF) Ti6Al4V and (b) SLM fabricated and mechanically polished (SLM-MP) Ti6Al4V samples and compared with (c) traditionally manufactured (forged) and mechanically polished Ti6Al4V samples. The SLM-AF surface was observed to be porous with an average surface roughness (Ra) of 17.6±3.7μm. The surface chemistry of the SLM-AF was significantly different to the FGD-MP surface with respect to elemental distribution and their existence on the outermost surface. Sintered particles on the SLM-AF surface were observed to affect depth profiling of the sample due to a shadowing effect during argon ion sputtering. Surface heterogeneity was observed for all three surfaces; however, vanadium was witnessed only on the mechanically polished (SLM-MP and FGD-MP) surfaces. The direct and indirect 3T3 cell cytotoxicity studies revealed that the cells were viable on the SLM fabricated Ti6Al4V parts. The varied surface chemistry of the SLM-AF and SLM-MP did not influence the cell behaviour. PMID:27287125

  4. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V.

    PubMed

    Mahdipoor, M S; Kirols, H S; Kevorkov, D; Jedrzejowski, P; Medraj, M

    2015-01-01

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ V(n), where the speed exponent is 7-9 for Ti6Al4V and 11-13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl. PMID:26391370

  5. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Mahdipoor, M. S.; Kirols, H. S.; Kevorkov, D.; Jedrzejowski, P.; Medraj, M.

    2015-09-01

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ Vn, where the speed exponent is 7-9 for Ti6Al4V and 11-13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl.

  6. Subcritical crack growth of Ti-6Al-4V at room temperature under high stress-ratio loading

    SciTech Connect

    Thomas, J.P.

    1998-11-13

    Ti-6Al-4V is a two phase {alpha}-{beta} titanium alloy commonly used for turbine fan and compressor components. The crack growth behavior of Ti-6Al-4V and the role played by various material, mechanical, and environmental factors has been thoroughly investigated. This alloy is also susceptible to crack growth under sustained loading in air (SLC), and both hydrogen assisted cracking and low temperature creep mechanisms have been used to explain this susceptibility. Very little information is available on high R-ratio fatigue crack growth of Ti-6Al-4V and the role played by SLC on the fatigue process. In order to gain better understanding of the cracking behavior of this alloy under ripple loading conditions, room temperature, high stress-ratio (R {ge} 0.9) fatigue and SLC experiments have been conducted on a Ti-6Al-4V plate forging material in the duplex-annealed (DA) condition. The results of this investigation,namely, fatigue crack growth rates (CGR) as a function of stress intensity; SLC data; and scanning electron microscopy of the fatigue and SLC fracture surfaces are reported below.

  7. Microstructure and Properties of the Ti6Al4V/Inconel 625 Bimetal Obtained by Explosive Joining

    NASA Astrophysics Data System (ADS)

    Topolski, Krzysztof; Szulc, Zygmunt; Garbacz, Halina

    2016-04-01

    The study is concerned with the bimetallic plate composed of the Ti6Al4V and Inconel 625 alloys. The alloys were joined together using the explosive method with the aim to produce a bimetallic joint. The structure and the mechanical properties of the as-received raw Ti6Al4V and Inconel 625 alloys, the Ti6Al4V/Inconel 625 joint, and the joint after annealing (600 °C for 1 h) were examined. The samples observations were performed using a light microscope and a scanning electron microscope. The mechanical properties were estimated by microhardness measurements, tensile tests, and three-point bending tests. Moreover, the deformation strengthening of the metals and the strength of the joint were analyzed. The explosive process resulted in a good quality bimetallic joint. Both sheets were deformed plastically and the joint surface between the alloys had a wavy shape. In the area of the joint surface, the hardness was increased. For example, the annealing at 600 °C for 1 h resulted in changes of the microhardness in the entire volume of the samples and in changes of the morphology of the joint surface. In three-point bending tests, the samples were examined in two opposite positions (Ti6Al4V on the top or Inconel 625 on the top). The results indicated to depend on the position in which the sample was tested.

  8. Properties of a porous Ti-6Al-4V implant with a low stiffness for biomedical application.

    PubMed

    Li, X; Wang, C-T; Zhang, W-G; Li, Y-C

    2009-02-01

    Porous Ti-6Al-4V alloy was fabricated using the electron beam melting (EBM) process. The phases of the as-received powder and fabricated samples were characterized using X-ray diffraction (XRD) analysis. The XRD peaks of both diffraction patterns agree well, which indicated that the EBM process has not changed the composition of Ti-6Al-4V. The fabricated samples exhibited a Vickers microhardness value of around 428 HV. The compression and three-point bending tests were performed to evaluate the mechanical properties of the porous Ti-6Al-4V implant with a porosity of around 60 per cent. The compressive yield strength, Young's modulus, and ultimate compressive strength were 194.6 MPa, 4.25 GPa, and 222.6 MPa respectively. The bending stiffness and bending strength were 3.7 GPa and 126.3 MPa respectively. These results demonstrated that the porous Ti-6Al-4V implant with a low stiffness and high porosity could be a promising biomaterial for biomedical applications.

  9. Surface chemistry of Ti6Al4V components fabricated using selective laser melting for biomedical applications.

    PubMed

    Vaithilingam, Jayasheelan; Prina, Elisabetta; Goodridge, Ruth D; Hague, Richard J M; Edmondson, Steve; Rose, Felicity R A J; Christie, Steven D R

    2016-10-01

    Selective laser melting (SLM) has previously been shown to be a viable method for fabricating biomedical implants; however, the surface chemistry of SLM fabricated parts is poorly understood. In this study, X-ray photoelectron spectroscopy (XPS) was used to determine the surface chemistries of (a) SLM as-fabricated (SLM-AF) Ti6Al4V and (b) SLM fabricated and mechanically polished (SLM-MP) Ti6Al4V samples and compared with (c) traditionally manufactured (forged) and mechanically polished Ti6Al4V samples. The SLM-AF surface was observed to be porous with an average surface roughness (Ra) of 17.6±3.7μm. The surface chemistry of the SLM-AF was significantly different to the FGD-MP surface with respect to elemental distribution and their existence on the outermost surface. Sintered particles on the SLM-AF surface were observed to affect depth profiling of the sample due to a shadowing effect during argon ion sputtering. Surface heterogeneity was observed for all three surfaces; however, vanadium was witnessed only on the mechanically polished (SLM-MP and FGD-MP) surfaces. The direct and indirect 3T3 cell cytotoxicity studies revealed that the cells were viable on the SLM fabricated Ti6Al4V parts. The varied surface chemistry of the SLM-AF and SLM-MP did not influence the cell behaviour.

  10. Enhanced wear and fatigue properties of Ti-6Al-4V alloy modified by plasma carburizing/CrN coating.

    PubMed

    Park, Y G; Wey, M Y; Hong, S I

    2007-05-01

    In this study, a newly developed duplex coating method incorporating plasma carburization and CrN coating was applied to Ti-6Al-4V and its effects on the wear resistance and fatigue life were investigated. The carburized layer with approximately150 microm in depth and CrN coating film with 7.5 microm in thickness were formed after duplex coating. Hard carbide particles such as TiC And V(4)C(3) were formed in the carburized layer. XRD diffraction pattern analysis revealed that CrN film had predominant [111] and [200] textures. The hardness (Hv) was significantly improved up to about 1,960 after duplex coating while the hardness value of original Ti-6Al-4V was 402. The threshold load for the modification and/or failure of CrN coating was measured to be 32 N using the acoustic emission technique. The wear resistance and fatigue life of duplex-coated Ti-6Al-4V improved significantly compared to those of un-treated specimen. The enhanced wear resistance can be attributed to the excellent adhesion and improved hardness of CrN coating film for the duplex-coated Ti-6Al-4V. The initiation of fatigue cracks is likely to be retarded by the presence of hard and strong layers on the surface, resulting in the enhanced fatigue life.

  11. Ti-6Al-4V triply periodic minimal surface structures for bone implants fabricated via selective laser melting.

    PubMed

    Yan, Chunze; Hao, Liang; Hussein, Ahmed; Young, Philippe

    2015-11-01

    Triply periodic minimal surface (TPMS) structures have already been shown to be a versatile source of biomorphic scaffold designs. Therefore, in this work, Ti-6Al-4V Gyroid and Diamond TPMS lattices having an interconnected high porosity of 80-95% and pore sizes in the range of 560-1600 μm and 480-1450 μm respectively were manufactured by selective laser melting (SLM) for bone implants. The manufacturability, microstructure and mechanical properties of the Ti-6Al-4V TPMS lattices were evaluated. Comparison between 3D micro-CT reconstructed models and original CAD models of the Ti-6Al-4V TPMS lattices shows excellent reproduction of the designs. The as-built Ti-6Al-4V struts exhibit the microstructure of columnar grains filled with very fine and orthogonally oriented α' martensitic laths with the width of 100-300 nm and have the microhardness of 4.01 ± 0.34 GPa. After heat treatment at 680°C for 4h, the α' martensite was converted to a mixture of α and β, in which the α phase being the dominant fraction is present as fine laths with the width of 500-800 nm and separated by a small amount of narrow, interphase regions of dark β phase. Also, the microhardness is decreased to 3.71 ± 0.35 GPa due to the coarsening of the microstructure. The 80-95% porosity TPMS lattices exhibit a comparable porosity with trabecular bone, and the modulus is in the range of 0.12-1.25 GPa and thus can be adjusted to the modulus of trabecular bone. At the same range of porosity of 5-10%, the moduli of cortical bone and of the Ti-6Al-4V TPMS lattices are in a similar range. Therefore, the modulus and porosity of Ti-6Al-4V TPMS lattices can be tailored to the levels of human bones and thus reduce or avoid "stress shielding" and increase longevity of implants. Due to the biomorphic designs, and high interconnected porosity and stiffness comparable to human bones, SLM-made Ti-6Al-4V TPMS lattices can be a promising material for load bearing bone implants.

  12. Microstructure and mechanical properties of plasma sprayed HA/YSZ/Ti-6Al-4V composite coatings.

    PubMed

    Khor, K A; Gu, Y W; Pan, D; Cheang, P

    2004-08-01

    Plasma sprayed hydroxyapatite (HA) coatings on titanium alloy substrate have been used extensively due to their excellent biocompatibility and osteoconductivity. However, the erratic bond strength between HA and Ti alloy has raised concern over the long-term reliability of the implant. In this paper, HA/yttria stabilized zirconia (YSZ)/Ti-6Al-4V composite coatings that possess superior mechanical properties to conventional plasma sprayed HA coatings were developed. Ti-6Al-4V powders coated with fine YSZ and HA particles were prepared through a unique ceramic slurry mixing method. The so-formed composite powder was employed as feedstock for plasma spraying of the HA/YSZ/Ti-6Al-4V coatings. The influence of net plasma energy, plasma spray standoff distance, and post-spray heat treatment on microstructure, phase composition and mechanical properties were investigated. Results showed that coatings prepared with the optimum plasma sprayed condition showed a well-defined splat structure. HA/YSZ/Ti-6Al-4V solid solution was formed during plasma spraying which was beneficial for the improvement of mechanical properties. There was no evidence of Ti oxidation from the successful processing of YSZ and HA coated Ti-6Al-4V composite powders. Small amount of CaO apart from HA, ZrO(2) and Ti was present in the composite coatings. The microhardness, Young's modulus, fracture toughness, and bond strength increased significantly with the addition of YSZ. Post-spray heat treatment at 600 degrees C and 700 degrees C for up to 12h was found to further improve the mechanical properties of coatings. After the post-spray heat treatment, 17.6% increment in Young's modulus (E) and 16.3% increment in Vicker's hardness were achieved. The strengthening mechanisms of HA/YSZ/Ti-6Al-4V composite coatings were related to the dispersion strengthening by homogeneous distribution of YSZ particles in the matrix, the good mechanical properties of Ti-6Al-4V and the formation of solid solution among HA

  13. Ti-6Al-4V triply periodic minimal surface structures for bone implants fabricated via selective laser melting.

    PubMed

    Yan, Chunze; Hao, Liang; Hussein, Ahmed; Young, Philippe

    2015-11-01

    Triply periodic minimal surface (TPMS) structures have already been shown to be a versatile source of biomorphic scaffold designs. Therefore, in this work, Ti-6Al-4V Gyroid and Diamond TPMS lattices having an interconnected high porosity of 80-95% and pore sizes in the range of 560-1600 μm and 480-1450 μm respectively were manufactured by selective laser melting (SLM) for bone implants. The manufacturability, microstructure and mechanical properties of the Ti-6Al-4V TPMS lattices were evaluated. Comparison between 3D micro-CT reconstructed models and original CAD models of the Ti-6Al-4V TPMS lattices shows excellent reproduction of the designs. The as-built Ti-6Al-4V struts exhibit the microstructure of columnar grains filled with very fine and orthogonally oriented α' martensitic laths with the width of 100-300 nm and have the microhardness of 4.01 ± 0.34 GPa. After heat treatment at 680°C for 4h, the α' martensite was converted to a mixture of α and β, in which the α phase being the dominant fraction is present as fine laths with the width of 500-800 nm and separated by a small amount of narrow, interphase regions of dark β phase. Also, the microhardness is decreased to 3.71 ± 0.35 GPa due to the coarsening of the microstructure. The 80-95% porosity TPMS lattices exhibit a comparable porosity with trabecular bone, and the modulus is in the range of 0.12-1.25 GPa and thus can be adjusted to the modulus of trabecular bone. At the same range of porosity of 5-10%, the moduli of cortical bone and of the Ti-6Al-4V TPMS lattices are in a similar range. Therefore, the modulus and porosity of Ti-6Al-4V TPMS lattices can be tailored to the levels of human bones and thus reduce or avoid "stress shielding" and increase longevity of implants. Due to the biomorphic designs, and high interconnected porosity and stiffness comparable to human bones, SLM-made Ti-6Al-4V TPMS lattices can be a promising material for load bearing bone implants. PMID:26210549

  14. Influence of the processing route of porcelain/Ti-6Al-4V interfaces on shear bond strength.

    PubMed

    Toptan, Fatih; Alves, Alexandra C; Henriques, Bruno; Souza, Júlio C M; Coelho, Rui; Silva, Filipe S; Rocha, Luís A; Ariza, Edith

    2013-04-01

    This study aims at evaluating the two-fold effect of initial surface conditions and dental porcelain-to-Ti-6Al-4V alloy joining processing route on the shear bond strength. Porcelain-to-Ti-6Al-4V samples were processed by conventional furnace firing (porcelain-fused-to-metal) and hot pressing. Prior to the processing, Ti-6Al-4V cylinders were prepared by three different surface treatments: polishing, alumina or silica blasting. Within the firing process, polished and alumina blasted samples were subjected to two different cooling rates: air cooling and a slower cooling rate (65°C/min). Metal/porcelain bond strength was evaluated by shear bond test. The data were analyzed using one-way ANOVA followed by Tuckey's test (p<0.05). Before and after shear bond tests, metallic surfaces and metal/ceramic interfaces were examined by Field Emission Gun Scanning Electron Microscope (FEG-SEM) equipped with Energy Dispersive X-Ray Spectroscopy (EDS). Shear bond strength values of the porcelain-to-Ti-6Al-4V alloy interfaces ranged from 27.1±8.9MPa for porcelain fused to polished samples up to 134.0±43.4MPa for porcelain fused to alumina blasted samples. According to the statistical analysis, no significant difference were found on the shear bond strength values for different cooling rates. Processing method was statistically significant only for the polished samples, and airborne particle abrasion was statistically significant only for the fired samples. The type of the blasting material did not cause a statistically significant difference on the shear bond strength values. Shear bond strength of dental porcelain to Ti-6Al-4V alloys can be significantly improved from controlled conditions of surface treatments and processing methods.

  15. A Study of Electrochemical Machining of Ti-6Al-4V in NaNO3 solution

    NASA Astrophysics Data System (ADS)

    Li, Hansong; Gao, Chuanping; Wang, Guoqian; Qu, Ningsong; Zhu, Di

    2016-10-01

    The titanium alloy Ti-6Al-4V is used in many industries including aviation, automobile manufacturing, and medical equipment, because of its low density, extraordinary corrosion resistance and high specific strength. Electrochemical machining (ECM) is a non-traditional machining method that allows applications to all kinds of metallic materials in regardless of their mechanical properties. It is widely applied to the machining of Ti-6Al-4V components, which usually takes place in a multicomponent electrolyte solution. In this study, a 10% NaNO3 solution was used to make multiple holes in Ti-6Al-4V sheets by through-mask electrochemical machining (TMECM). The polarization curve and current efficiency curve of this alloy were measured to understand the electrical properties of Ti-6Al-4V in a 10% NaNO3 solution. The measurements show that in a 10% NaNO3 solution, when the current density was above 6.56 A·cm‑2, the current efficiency exceeded 100%. According to polarization curve and current efficiency curve, an orthogonal TMECM experiment was conducted on Ti-6Al-4V. The experimental results suggest that with appropriate process parameters, high-quality holes can be obtained in a 10% NaNO3 solution. Using the optimized process parameters, an array of micro-holes with an aperture of 2.52 mm to 2.57 mm and maximum roundness of 9 μm were produced using TMECM.

  16. A Study of Electrochemical Machining of Ti-6Al-4V in NaNO3 solution

    PubMed Central

    Li, Hansong; Gao, Chuanping; Wang, Guoqian; Qu, Ningsong; Zhu, Di

    2016-01-01

    The titanium alloy Ti-6Al-4V is used in many industries including aviation, automobile manufacturing, and medical equipment, because of its low density, extraordinary corrosion resistance and high specific strength. Electrochemical machining (ECM) is a non-traditional machining method that allows applications to all kinds of metallic materials in regardless of their mechanical properties. It is widely applied to the machining of Ti-6Al-4V components, which usually takes place in a multicomponent electrolyte solution. In this study, a 10% NaNO3 solution was used to make multiple holes in Ti-6Al-4V sheets by through-mask electrochemical machining (TMECM). The polarization curve and current efficiency curve of this alloy were measured to understand the electrical properties of Ti-6Al-4V in a 10% NaNO3 solution. The measurements show that in a 10% NaNO3 solution, when the current density was above 6.56 A·cm−2, the current efficiency exceeded 100%. According to polarization curve and current efficiency curve, an orthogonal TMECM experiment was conducted on Ti-6Al-4V. The experimental results suggest that with appropriate process parameters, high-quality holes can be obtained in a 10% NaNO3 solution. Using the optimized process parameters, an array of micro-holes with an aperture of 2.52 mm to 2.57 mm and maximum roundness of 9 μm were produced using TMECM. PMID:27734951

  17. Recyclability study on Inconel 718 and Ti-6Al-4V powders for use in electron beam melting

    SciTech Connect

    Nandwana, Peeyush; Peter, William H.; Lowe, Larry E.; Dehoff, Ryan R.; Medina, Francisco; Babu, Sudarsanam Suresh; Kirka, Michael M.

    2015-10-20

    In this study, powder bed based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reuse time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.

  18. Experimental Study of Direct Laser Deposition of Ti-6Al-4V and Inconel 718 by Using Pulsed Parameters

    PubMed Central

    Shah, Kamran; Haq, Izhar Ul; Shah, Shaukat Ali; Khan, Farid Ullah; Khan, Sikander

    2014-01-01

    Laser direct metal deposition (LDMD) has developed from a prototyping to a single metal manufacturing tool. Its potential for creating multimaterial and functionally graded structures is now beginning to be explored. This work is a first part of a study in which a single layer of Inconel 718 is deposited on Ti-6Al-4V substrate. Single layer tracks were built at a range of powder mass flow rates using a coaxial nozzle and 1.5 kW diode laser operating in both continuous and pulsed beam modes. This part of the study focused on the experimental findings during the deposition of Inconel 718 powder on Ti-6Al-4V substrate. Scanning electron microscopy (SEM) and X-ray diffraction analysis were performed for characterization and phase identification. Residual stress measurement had been carried out to ascertain the effects of laser pulse parameters on the crack development during the deposition process. PMID:24592190

  19. Evaluating interface strength of calcium phosphate sol-gel-derived thin films to Ti6Al4V substrate.

    PubMed

    Gan, Lu; Wang, Jian; Pilliar, Robert M

    2005-01-01

    The interface shear strength of Ca-P thin films applied to Ti6Al4V substrates have been evaluated in this study using a substrate straining method--a shear lag model. The Ca-P films were synthesized using sol-gel methods from either an inorganic or organic precursor solution. Strong interface bonding was demonstrated for both film types. The films were identified as non-stoichiometric hydroxyapatite but with different Ca/P ratios. The Ca-P films were 1-1.5 microm thick and testing and analysis using the shear lag approach revealed a shear strength of approximately 347 and 280 MPa for Inorganic and Organic Route-formed films, respectively. Overall, the exceptional mechanical properties of Ca-P/Ti6Al4V system along with the inherent advantages of sol-gel processing support continued studies to utilize this technology for bone-interfacing implant surface modification. PMID:15207465

  20. Effect of creep in titanium alloy Ti-6Al-4V at elevated temperature on aircraft design and flight test

    NASA Technical Reports Server (NTRS)

    Jenkins, J. M.

    1984-01-01

    Short-term compressive creep tests were conducted on three titanium alloy Ti-6Al-4V coupons at three different stress levels at a temperature of 714 K (825 F). The test data were compared to several creep laws developed from tensile creep tests of available literature. The short-term creep test data did not correlate well with any of the creep laws obtained from available literature. The creep laws themselves did not correlate well with each other. Short-term creep does not appear to be very predictable for titanium alloy Ti-6Al-4V. Aircraft events that result in extreme, but short-term temperature and stress excursions for this alloy should be approached cautiously. Extrapolations of test data and creep laws suggest a convergence toward predictability in the longer-term situation.

  1. Fatigue properties of cast and heat treated Ti-6Al-4V alloy for anatomic hip prostheses.

    PubMed

    Ducheyne, P; Kohn, D; Smith, T S

    1987-05-01

    The intricate shape of Ti-6Al-4V anatomic hip prostheses necessitates the use of casting as a fabrication method, since neither machining, nor forging or powder metallurgial processing are reasonably acceptable. Cast and hot isostatically pressed Ti-6Al-4V, however, has a relatively low ductility and reduced fatigue properties. Appropriate thermal treatments can improve these properties. Specifically, treatments comprising a beta-solutionizing and an aging step yield ductilities similar to the forged and annealed condition, and fatigue properties 11.5% above the non-treated condition. Such treatments produce small alpha-beta platelet colonies with a ragged, tortuous morphology. The reduction of scatter in fatigue strength is the result of the formation of this well controlled microstructure.

  2. Recyclability study on Inconel 718 and Ti-6Al-4V powders for use in electron beam melting

    DOE PAGES

    Nandwana, Peeyush; Peter, William H.; Lowe, Larry E.; Dehoff, Ryan R.; Medina, Francisco; Babu, Sudarsanam Suresh; Kirka, Michael M.

    2015-10-20

    In this study, powder bed based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reusemore » time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.« less

  3. Recyclability Study on Inconel 718 and Ti-6Al-4V Powders for Use in Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Nandwana, Peeyush; Peter, William H.; Dehoff, Ryan R.; Lowe, Larry E.; Kirka, Michael M.; Medina, Francisco; Babu, Sudarsanam S.

    2016-02-01

    Powder bed-based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reuse time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.

  4. Microstructure and Properties of Laser-Deposited Ti6Al4V Metal Matrix Composites Using Ni-Coated Powder

    NASA Astrophysics Data System (ADS)

    Zheng, B.; Smugeresky, J. E.; Zhou, Y.; Baker, D.; Lavernia, E. J.

    2008-05-01

    As a layer additive rapid manufacturing process, laser engineered net shaping (LENS) can fabricate three-dimensional components directly from a computer-aided design (CAD) model. In this work, the LENS process was employed to fabricate Ti6Al4V metal matrix composites using powder mixtures of gas-atomized Ti6Al4V powder and varying volume fractions of Ni nanocoated TiC particles. The as-fabricated microstructures were studied using scanning electron microscopy (SEM), X-ray energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), differential thermal analyzer (DTA), and transmission electron microscopy (TEM) techniques. The interfaces between the metal matrix and ceramic particles were examined. The presence of intermetallic phases and resolidified TiC particles was rationalized on the basis of the thermal field during deposition. The influence of LENS parameters on the microstructure evolution and mechanical behavior of the metal matrix composites (MMCs) was also discussed.

  5. Parametric optimisation and microstructural analysis on high power Yb-fibre laser welding of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Ahn, J.; Chen, L.; Davies, C. M.; Dear, J. P.

    2016-11-01

    In this work thin sheets of Ti-6Al-4V were full penetration welded using a 5 kW fibre laser in order to evaluate the effectiveness of high power fibre laser as a welding processing tool for welding Ti-6Al-4V with the requirements of the aircraft industry and to determine the effect of welding parameters including laser power, welding speed and beam focal position on the weld microstructure, bead profile and weld quality. It involved establishing an understanding of the influence of welding parameters on microstructural change, welding defects, and the characteristics of heat affected zone (HAZ) and weld metal (WM) of fibre laser welded joints. The optimum range of welding parameters which produced welds without cracking and porosity were identified. The influence of the welding parameters on the weld joint heterogeneity was characterised by conducting detailed microstructural analysis.

  6. Experimental study of direct laser deposition of Ti-6Al-4V and Inconel 718 by using pulsed parameters.

    PubMed

    Shah, Kamran; Izhar Ul Haq; Shah, Shaukat Ali; Khan, Farid Ullah; Khan, Muhammad Tahir; Khan, Sikander

    2014-01-01

    Laser direct metal deposition (LDMD) has developed from a prototyping to a single metal manufacturing tool. Its potential for creating multimaterial and functionally graded structures is now beginning to be explored. This work is a first part of a study in which a single layer of Inconel 718 is deposited on Ti-6Al-4V substrate. Single layer tracks were built at a range of powder mass flow rates using a coaxial nozzle and 1.5 kW diode laser operating in both continuous and pulsed beam modes. This part of the study focused on the experimental findings during the deposition of Inconel 718 powder on Ti-6Al-4V substrate. Scanning electron microscopy (SEM) and X-ray diffraction analysis were performed for characterization and phase identification. Residual stress measurement had been carried out to ascertain the effects of laser pulse parameters on the crack development during the deposition process.

  7. Strain-based fatigue data for Ti–6Al–4V ELI under fully-reversed and mean strain loads

    PubMed Central

    Carrion, Patricio E.; Shamsaei, Nima

    2016-01-01

    This article presents the experimental data supporting the study to obtain the mean strain/stress effects on the fatigue behavior of Ti–6Al–4V ELI. A series of strain-controlled fatigue experiments on Ti–6Al–4V ELI were performed at four strain ratios (−1, −0.5, 0, and 0.5). Two types of data are included for each specimen. These are the hysteresis stress–strain responses for the cycle in a log10 increment, and the maximum and minimum stress–strain responses for each cycle. Fatigue lives are also reported for all the experiments. PMID:26952022

  8. Modification of Ti6Al4V substrates with well-defined zwitterionic polysulfobetaine brushes for improved surface mineralization.

    PubMed

    Liu, Pingsheng; Domingue, Emily; Ayers, David C; Song, Jie

    2014-05-28

    Osteoconductive mineral coatings are beneficial for improving the osteointegration of metallic orthopedic/dental implants, but achieving adequate structural integration between the surface minerals and underlying metallic substrates has been a significant challenge. Here, we report covalent grafting of zwitterionic poly(sulfobetaine methacrylate) (pSBMA) brushes on the Ti6Al4V substrates to promote the surface-mineralization of hydroxyapatite with enhanced surface mineral coverage and mineral-substrate interfacial adhesion. We first optimized the atom transfer radical polymerization (ATRP) conditions for synthesizing pSBMA polymers in solution. Well-controlled pSBMA polymers (relative molecular weight up to 26 kD, PDI = 1.17) with high conversions were obtained when the ATRP was carried out in trifluoroethanol/ionic liquid system at 60 °C. Applying identical polymerization conditions, surface-initiated atom transfer radical polymerization (SI-ATRP) was carried out to graft zwitterionic pSBMA brushes (PDI < 1.20) from the Ti6Al4V substrates, generating a stable superhydrophilic and low-fouling surface coating without compromising the bulk mechanic property of the Ti6Al4V substrates. The zwitterionic pSBMA surface brushes, capable of attracting both cationic and anionic precursor ions during calcium phosphate apatite mineralization, increased the surface mineral coverage from 32% to 71%, and significantly reinforced the attachment of the apatite crystals on the Ti6Al4V substrate. This facile approach to surface modification of metallic substrates can be exploited to generate multifunctional polymer coatings and improve the performance of metallic implants in skeletal tissue engineering and orthopedic and dental care. PMID:24828749

  9. Modification of Ti6Al4V Substrates with Well-defined Zwitterionic Polysulfobetaine Brushes for Improved Surface Mineralization

    PubMed Central

    2015-01-01

    Osteoconductive mineral coatings are beneficial for improving the osteointegration of metallic orthopedic/dental implants, but achieving adequate structural integration between the surface minerals and underlying metallic substrates has been a significant challenge. Here, we report covalent grafting of zwitterionic poly(sulfobetaine methacrylate) (pSBMA) brushes on the Ti6Al4V substrates to promote the surface-mineralization of hydroxyapatite with enhanced surface mineral coverage and mineral-substrate interfacial adhesion. We first optimized the atom transfer radical polymerization (ATRP) conditions for synthesizing pSBMA polymers in solution. Well-controlled pSBMA polymers (relative molecular weight up to 26kD, PDI = 1.17) with high conversions were obtained when the ATRP was carried out in trifluoroethanol/ionic liquid system at 60 °C. Applying identical polymerization conditions, surface-initiated atom transfer radical polymerization (SI-ATRP) was carried out to graft zwitterionic pSBMA brushes (PDI < 1.20) from the Ti6Al4V substrates, generating a stable superhydrophilic and low-fouling surface coating without compromising the bulk mechanic property of the Ti6Al4V substrates. The zwitterionic pSBMA surface brushes, capable of attracting both cationic and anionic precursor ions during calcium phosphate apatite mineralization, increased the surface mineral coverage from 32% to 71%, and significantly reinforced the attachment of the apatite crystals on the Ti6Al4V substrate. This facile approach to surface modification of metallic substrates can be exploited to generate multifunctional polymer coatings and improve the performance of metallic implants in skeletal tissue engineering and orthopedic and dental care. PMID:24828749

  10. Sustained load crack growth design data for Ti-6Al-4V titanium alloy tanks containing hydrazine

    NASA Technical Reports Server (NTRS)

    Lewis, J. C.; Kenny, J. T.

    1976-01-01

    Sustained load crack growth data for Ti-6Al-4V titanium alloy in hydrazine per MIL-P-26536 and refined hydrazine are presented. Fracture mechanics data on crack growth thresholds for heat-treated forgings, aged and unaged welds, and aged and unaged heat-affected zones are reported. Fracture mechanics design curves of crack growth threshold stress intensity versus temperature are generated from 40 to 71 C.

  11. The comparison of phosphate-titanate-silicate layers on the titanium and Ti6Al4V alloy base

    NASA Astrophysics Data System (ADS)

    Rokita, M.

    2011-08-01

    The studied layers were composed of two parts: titanate-silicate underlayer for better adhesion and titanate-phosphate-silicate layers for potential bioparameters. The layers with different amounts of hydroxyapatite were deposited on titanium and Ti6Al4V alloy substrates using dipping sol-gel method and electrophoresis. The selection of sol/suspension composition, deposition time and heat treatment conditions have the decisive influence on the layers parameters. The obtained layers should be very thin and almost amorphous. The specific nature of ceramic layers on the metal substrates excludes the use of some measurements methods or makes it difficult to interpret the measurement results. All the obtained samples were compared using XRD analysis data (GID technique), SEM with EDX measurements and FTIR spectroscopy (transmission and reflection techniques) before and after soaking in simulated body fluid. FTIR spectroscopy with mathematical treatment of the spectra (BIO-RAD Win-IR program, Arithmetic-subtract function) was used to detect the increase or decrease of any phosphate phases during SBF soaking. Based on the FTIR results the processes of hydroxyapatite (HAp) growth or layer dissolution were estimated. The layers deposited on titanium substrate are more crystalline then the ones deposited on Ti6Al4V. During SBF soaking process the growth of small amount of microcrystalline carbonate hydroxyapatite was observed on titanium substrate. The layer on Ti6Al4V base contained amorphous carbonate apatite. During heating treatment above about 870-920 K this apatite transforms into carbonate hydroxyapatite. The Ti6Al4V substrate seems to be more advantageous in context of potentially bioactive materials obtaining.

  12. The GTAW of Ti-6Al-4V castings and its effect on microstructural and mechanical properties

    NASA Astrophysics Data System (ADS)

    Ault, James; Pillers, James; Veeck, Stewart

    2005-11-01

    The gas-tungsten arc welding of Ti-6Al-4V investment castings is an integral part of titanium casting processing due to the need to repair casting defects. It is speculated that the refined alpha/beta microstructure produced by faster solidification of the weld metal can affect the static and dynamic properties of the casting. This report examines the effects of weld repair on microstructure and mechanical properties.

  13. Comparison between PEEK and Ti6Al4V concerning micro-scale abrasion wear on dental applications.

    PubMed

    Sampaio, M; Buciumeanu, M; Henriques, B; Silva, F S; Souza, J C M; Gomes, J R

    2016-07-01

    In the oral cavity, abrasive wear is predictable at exposed tooth or restorative surfaces, during mastication and tooth brushing. Also, wear can occur at contacting surfaces between the Ti-based prosthetic structures and implants in presence of abrasive compounds from food or toothpaste. Thus, the aim of this work was to compare the abrasive wear resistance of PEEK and Ti6Al4V on three-body abrasion related to different hydrated silica content and loads. Surfaces of Ti6Al4V or PEEK cylinders (8mm diameter and 4mm height) were wet ground on SiC papers and then polished with 1µm diamond paste. After that, surfaces were ultrasonically cleaned in propyl alcohol for 15min and then in distilled water for 10min. Micro-scale abrasion tests were performed at 60rpm and on different normal loads (0.4, 0.8 or 1.2N) after 600 ball revolutions using suspensions with different weight contents of hydrated silica. After abrasive tests, wear scars on flat samples were measured to quantify the wear volume and characterized by scanning electron microscope (SEM) to identify the dominant wear mechanisms. Results showed a higher volume loss rate on PEEK than that recorded on Ti6Al4V,, when subjected to three-body abrasion tests involving hydrated silica suspensions. An increase in volume loss was noted on both tested materials when the abrasive content or load was increased. PEEK was characterized by less wear resistance than that on Ti6Al4V after micro-scale abrasion wear in contact with hydrated silica particles, as commonly found in toothpastes. PMID:26849309

  14. Kinetic Study of the Solid-State Transformation of Vacuum-Plasma-Sprayed Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Salimijazi, H. R.; Mousavi, Z. A.; Golozar, M. A.; Mostaghimi, J.; Coyle, T.

    2014-01-01

    Because of the nature of the plasma spraying process, the physical and mechanical properties of vacuum-plasma-sprayed structures of Ti-6Al-4V alloy are completely different from those of conventionally manufactured alloys such as bulk materials from casting and forging. To obtain desired mechanical and physical properties, vacancy and internal defects must be reduced, splat boundaries must be eliminated, and optimal phase compositions should be obtained through postdeposition heat treatments. To determine appropriate heat treatment processes, one needs to study the kinetic behavior of the as-sprayed microstructure at elevated temperatures. In the current study, the kinetics of the solid transformations found in Ti-6Al-4V alloys produced during the vacuum plasma spraying process was studied based on the Johnson-Mehl-Avrami theory. For the kinetic behavior of this alloy, the nonconstant temperature dependence of the transformation rate constant exhibits an irregularity at 900 °C, marking a change in the transformation mechanism. For the lower-temperature (<900 °C) curves, the constant gradient indicates a lack of change in the transformation mechanism, including homogeneous nucleation, with growth of α phase. For higher temperatures (>900 °C), a gradient change indicates a change in the transformation mechanism. The first mechanism was the formation of α-phase grain boundary, and the second mechanism was α-plate nucleation and growth from grain boundaries. The value of the transformation rate constant in the kinetics study of as-sprayed Ti-6Al-4V alloy was much higher than for material produced by the casting method. Using the results obtained from the kinetics of the phase transformation at different constant temperatures, a time-temperature-transformation (TTT) diagram for as-sprayed Ti-6Al-4V alloy was developed.

  15. Microstructures and Properties of Plasma Electrolytic Oxidized Ti Alloy (Ti-6Al-4V) for Bio-implant Application

    NASA Astrophysics Data System (ADS)

    Kumari, Renu; Blawert, Carsten; Majumdar, J. Dutta

    2016-02-01

    In the present study, plasma electrolytic oxidation (PEO) of Ti6Al4V has been performed in an electrolyte containing 20 g/L of Na2SiO3, 10 g/L of Na3PO4, 2 g/L of KOH, and 5 g/L of hydroxyapatite at an optimum constant potential of 430 V for 10 minutes. Followed by PEO treatment, surface roughness was measured using non-contact optical profilometer. A detailed characterization of microstructure, composition and phase analysis was carried out using scanning electron microscopy, energy-dispersive X-ray spectroscopic analysis, Fourier-transform infrared, and X-ray diffraction study. The mechanical properties of the surface have been evaluated by measuring nano-hardness and wear resistance. The effect of surface modification on corrosion resistance property has also been evaluated in Hank's solution. Finally, wettability and bioactivity test have been also performed. PEO developed a thick (150 μm) porous (35 pct) oxide film on the surface of Ti-6Al-4V consisting of anatase, rutile, and SiO2. The nano-hardness of the PEO-treated surface is increased to 8 ± 0.5 GPa as compared to 2 ± 0.4 GPa of the as-received Ti-6Al-4V. Wear and corrosion resistance were improved following oxidation. There is an improvement in wettability in terms of decrease in contact angle from 60 ± 1.5 to 45 ± 1 deg. Total surface energy and its polar component were also increased significantly on PEO-treated surface as compared to the as-received Ti6Al4V.

  16. Surface modification of additive manufactured Ti6Al4V alloy with Ag nanoparticles: wettability and surface morphology study

    NASA Astrophysics Data System (ADS)

    Chudinova, E.; Surmeneva, M.; Koptioug, A.; Sharonova, A.; Loza, K.; Surmenev, R.

    2016-02-01

    In this work, the use of electrophoretic deposition to modify the surface of Ti6Al4V alloy fabricated via additive manufacturing technology is reported. Poly(vinylpyrrolidone) (PVP)-stabilized silver nanoparticles (AgNPs) had a spherical shape with a diameter of the metallic core of 100±20 nm and ζ -potential -15 mV. The AgNPs- coated Ti6Al4V alloy was studied in respect with its chemical composition and surface morphology, water contact angle, hysteresis, and surface free energy. The results of SEM microphotography analysis showed that the AgNPs were homogeneously distributed over the surface. Hysteresis and water contact angle measurements revealed the effect of the deposited AgNPs layer, namely an increased water contact angle and decreased contact angle hysteresis. However, the average water contact angle was 125° for PVP-stabilized-AgNPs-coated surface, whereas ethylene glycol gave the average contact angle of 17°. A higher surface energy is observed for AgNPs-coated Ti6Al4V surface (70.17 mN/m) compared with the uncoated surface (49.07 mN/m).

  17. Analysis of the interphase of a polyamide bonded to chromic acid anodized Ti-6AL-4V

    SciTech Connect

    Guinta, R.K.; Kander, R.G.

    2000-01-06

    Structural adhesive joints, when tested as made, typically fail cohesively through the centerline of the adhesive. However, in any study of adhesive joint durability, failure near the adhesive/substrate interface becomes an important consideration. In the current study, an interfacially debonding adhesive test, the notched coating adhesion (NCA) test, was applied to LaRC(trademark) PETI-5 adhesive bonded to chronic acid anodized (CAA) Ti-6Al-4V. Post-failure analysis of the interphase region included X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), field emission scanning electron microscopy (FE-SEM), and atomic force microscopy (AFM). Mechanical interlocking between an adhesive and a substrate occurs when the liquid adhesive flows into interstices of the substrate, solidifies, and becomes locked in place. Mechanical interlocking is believed to significantly contribute to the adhesion of substrates that exhibit microroughness, such as metal surfaces treated with chromic acid anodization or sodium hydroxide anodization. Filbey and Wightman found that an epoxy penetrated the pores of CAA Ti-6Al-4V, one of the limited number of pore penetration studies that have been reported. In the current study, the penetration of PETI-5 into the pores of CAA Ti-6Al-4V is investigated through analysis of adhesive/substrate failure surfaces.

  18. High power laser beam melting of Ti6Al4V on formed sheet metal to achieve hybrid structures

    NASA Astrophysics Data System (ADS)

    Ahuja, Bhrigu; Schaub, Adam; Karg, Michael; Schmidt, Roman; Merklein, Marion; Schmidt, Michael

    2015-03-01

    Motivated by the desire to combine the advantages of two manufacturing concepts, namely Additive Manufacturing and sheet metal forming, the concept of hybrid processes emerged. Laser Beam Melting process with its characteristic layer by layer fabrication methodology has already been proved to be successful in fabricating fully dense 3D structures with micro sized Ti6Al4V powder. The presented research focuses on direct fabrication of Ti6 Al4V Additive Structures on a thin pre-formed Ti6 Al4V sheet metal substrate. In the state of the art Laser Beam Melting process, fabrication of solid structures is done on a support structure attached to a thick conventionally manufactured base plate. The state of the art process also uses a 200°C pre-heating of the fabrication platform in order to reduce the effect of heat induced stresses on the fabricated structures. Within the hybrid fabrication concept, 3D structures are directly fabricated on a thin sheet metal and the thermodynamic conditions are significantly different in comparison to the conventional process. The research aims at understanding the fundamental aspects of the interaction between the formed sheet metal and additive structure determines the corresponding mechanical characteristics. The interaction process during the fabrication exposes the alloy locally to non-optimum thermal cycles and the research therefore aims to understand the various influencing factors involved during the fabrication process. The system technology modifications required to achieve the aimed fabrication are also discussed in the presented research.

  19. Fatigue crack growth rate of Ti-6Al-4V considering the effects of fracture toughness and crack closure

    NASA Astrophysics Data System (ADS)

    Zhang, Junhong; Yang, Shuo; Lin, Jiewei

    2015-03-01

    Fatigue fracture is one of the main failure modes of Ti-6Al-4V alloy, fracture toughness and crack closure have strong effects on the fatigue crack growth(FCG) rate of Ti-6Al-4V alloy. The FCG rate of Ti-6Al-4V is investigated by using experimental and analytical methods. The effects of stress ratio, crack closure and fracture toughness on the FCG rate are studied and discussed. A modified prediction model of the FCG rate is proposed, and the relationship between the fracture toughness and the stress intensity factor(SIF) range is redefined by introducing a correcting coefficient. Notched plate fatigue tests (including the fracture toughness test and the FCG rate test) are conducted to investigate the influence of affecting factors on the FCG rate. Comparisons between the predicted results of the proposed model, the Paris model, the Walker model, the Sadananda model, and the experimental data show that the proposed model gives the best agreement with the test data particularly in the near-threshold region and the Paris region, and the corresponding calculated fatigue life is also accurate in the same regions. By considering the effects of fracture toughness and crack closure, the novel FCG rate prediction model not only improves the estimating accuracy, but also extends the adaptability of the FCG rate prediction model in engineering.

  20. Corrosion fatigue of steam turbine-blading alloys in operational environments. Final report. [Ti-6Al-4V

    SciTech Connect

    Cunningham, J.W.; Dowling, N.E.; Heymann, F.J.; Jonas, O.; Kunsman, L.D.; Pebler, A.R.; Swaminathan, V.P.; Willertz, L.E.; Rust, T.M.

    1984-09-01

    The corrosion fatigue strengths of Type 403 and 17-4 PH stainless steel and several processing variations of Ti-6Al-4V were determined in various steam turbine environments. Steam and turbine deposits were analyzed to establish test environments. Pure 80/sup 0/C water base line data was determined and compared to saturated aqueous solutions of NaCl, Na/sub 2/SO/sub 4/, Na/sub 3/PO/sub 4/, Na/sub 2/SiO/sub 3/ and some mixtures of these. The pH and oxygen content were also varied. Fatigue strengths at 20 kHz and 100 Hz were established for 10/sup 9/ and 10/sup 7/ cycles, respectively. The corrosion fatigue effect of notches, shot peening and mean stress were measured. Acidic, high oxygen 22% NaCl solutions were found to be extremely aggressive, causing Type 403 to lose 87% of its pure water fatigue strength; more basic solutions and other chemical species were less severe. The Ti-6Al-4V alloys were only mildly affected in most environments although NaOH plus SiO/sub 2/ was found to dissolve this alloy. The effect of the environments on 17-4 PH was intermediate between Type 403 and Ti-6Al-4V.

  1. Study on the Hot Processing Parameters-Impact Toughness Correlation of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing

    2016-05-01

    In this research, the hot processing parameters-impact toughness correlation of Ti-6Al-4V titanium alloy is studied. Fifty-four groups of hot processing treatments with different forging temperatures (930, 950, 970 °C), deformation degrees (20, 50, 80%), annealing temperatures (600, 700, 800 °C), and annealing time (1 and 5 h) were conducted. The orthogonal design was used to find the primary hot processing parameters influencing the impact toughness of Ti-6Al-4V alloy. The results show that the annealing temperature can exert the biggest influence on impact toughness. Low annealing temperature is essential to achieve high impact toughness value. In addition, the BP neural network was used to describe the quantitative correlation between hot processing parameters and impact toughness. The results show that the BP neural network exhibits good performance in predicting the impact toughness of Ti-6Al-4V alloy. The prediction error is within 5%. The BP neural network and the orthogonal design method are mutually confirmed in the present work. Finally, based on the microstructure analysis, the reasons responsible for above experimental results are explained.

  2. Study for Corrosion and Hydrogen Evolution Behavior of Ti-6Al-4V Alloy in Simulated Acid Rain Water

    NASA Astrophysics Data System (ADS)

    Tammam, R. H.; Fekry, A. M.

    2014-03-01

    The electrochemical behavior of Ti-6Al-4V alloy was investigated using electrochemical impedance spectroscopy (EIS) measurements at the open circuit potentials and potentiodynamic polarization measurements in a simulated acid rain containing inorganic additives. The ac circuit model for Ti-6Al-4V alloy at corrosion interface in simulated acid rain containing inorganic additives was proposed, which was based on two time constants equivalent circuit. Ti-6Al-4V alloy in a simulated acid rain of pH 1.5 containing inorganic additives showed a characteristic of a capacitive behavior. The effect of different concentrations of the inorganic additives (iodate, dichromate, phosphate, and nitrate) on the corrosion of the alloy in acid rain water (ARW) was also studied. It was found that the corrosion rate decreases drastically in the solution containing iodate, dichromate, and phosphate anions; however, nitrate anions increase the corrosion rate of the alloy. The investigated inorganic additives had inhibiting effect on the corrosion of the alloy in ARW, and their efficiency decreases according to the order: iodate > dichromate > phosphate > blank > nitrate. Polarization data results are in good agreement with EIS.

  3. Biomimetic Hydroxyapatite Growth on Functionalized Surfaces of Ti-6Al-4V and Ti-Zr-Nb Alloys.

    PubMed

    Pylypchuk, Ie V; Petranovskaya, A L; Gorbyk, P P; Korduban, A M; Markovsky, P E; Ivasishin, O M

    2015-12-01

    A biomimetic approach for coating titanium-containing alloys with hydroxyapatite (HA) is reported in the article. Two types of Ti-containing alloys were chosen as an object for coating: Ti-6Al-4V (recommended for orthopedic application) and a novel highly biocompatible Ti-Zr-Nb alloy, with good mechanical compatibility due to a modulus that is more close to that of human bones (E ≈ 50 GPa instead of 110 GPa in Ti-6Al-4V). Coating process was carried out in a 10×-concentrated simulated body fluid (SBF)-synthetic analog of human body plasma. The effect of oxidized and carboxylated alloy surface on formation of biomimetic hydroxyapatite has been studied. By XRD, we found influence of thermal conditions on HA crystal formation and size. SEM images and Fourier transform infrared confirmed that hydroxyapatite with different morphology, crystallinity, and Ca/P ratio formed on metallic surfaces. X-ray photoelectron spectroscopy showed that in the Ti-6AL-4V sample the observed Ca/P ratio reach 0.97, whereas in the Ti-Zr-Nb sample the observed Ca/P ratio reach 1.15.

  4. Neutron Strain Scanning of Fibre and Diode Laser Welds in Stainless Steel and Ti6Al4 V

    NASA Astrophysics Data System (ADS)

    Voisey, K. T.; Folkes, J.; Srithorn, J.; Hughes, D. J.

    Fibre lasers provide an unprecedented combination of high beam quality, brightness and low cost. Fibre laser beams can provide an exceptionally high power density beam with a relatively large depth of focus. Compared to more established laser welding technologies such as diode laser welding, fibre laser welding produces exceptionally narrow weld beads. As with all types of welding, fibre laser welding produces residual stresses in the material forming and adjacent to the weld. The SALSA instrument at the Institut Laue Langevin (ILL) has been used to make neutron diffraction measurements for both fibre and diode laser welded stainless steel 304 and Ti6Al4 V. Clear diffraction peaks are obtained from stainless steel 304 and residual stress distributions are obtained. Little variation in residual stress distribution with welding parameters is seen. Ti6Al4 V diffraction peaks are complicated by phase transformations on cooling. Transformed beta phase peaks in Ti6Al4 V allow the extent of the heat affected zone to be determined.

  5. Influence of Porosity on Mechanical Properties and In vivo Response of Ti6Al4V Implants

    PubMed Central

    Bandyopadhyay, Amit; Espana, Felix; Balla, Vamsi Krishna; Bose, Susmita; Ohgami, Yusuke; Davies, Neal M

    2009-01-01

    Metallic biomaterials are widely used to restore the lost structure and functions of human bone. Due to the large number of joint replacements, there is a growing demand for new and improved orthopedic implants. More specifically, there is a need for novel load bearing metallic implants with low effective modulus matching to that of bone in order to reduce stress shielding and consequent increase in the in vivo life-span of the implant. In this study, we have fabricated porous Ti6Al4V alloy structures, using Laser Engineered Net Shaping (LENS™) to demonstrate that advanced manufacturing techniques such as LENS™ can be used to fabricate low-modulus, tailored porosity implants with a wide variety of metals/alloys, where the porosity can be designed in areas based on the patient's need to enhance biological fixation and achieve long-term in vivo stability. The effective modulus of Ti6Al4V alloy structures has been tailored between 7 and 60 GPa and porous Ti alloy structures containing 23 to 32 vol. % porosity showed modulus equivalent to human cortical bone. In vivo behavior of porous Ti6Al4V alloy samples in male Sprague-Dawley rats for 16 weeks demonstrated significant increase in calcium within the implants indicating excellent biological tissue ingrowth through interconnected porosity. In vivo results also showed that total amount of porosity plays an important role in tissue ingrowth. PMID:19913643

  6. Developing LBM Process Parameters for Ti-6Al-4V Thin Wall Structures and Determining the Corresponding Mechanical Characteristics

    NASA Astrophysics Data System (ADS)

    Ahuja, Bhrigu; Schaub, Adam; Karg, Michael; Lechner, Michael; Merklein, Marion; Schmidt, Michael

    The Laser Beam Melting (LBM) process technology within the family of Additive Manufacturing technology is characterized by its ability to fabricate fully dense 3D structures directly from micro-sized metal powder. With the current state of the art, Ti-6Al-4V has been processed using LBM machine systems constituting a laser with a beam diameter of about 100 μm. In order to fabricate structures with smaller wall thicknesses, processing of Ti-6Al-4V is attempted on the LBM machine system, Realizer SLM 50 consisting of a laser with a beam diameter 10 μm. The proposed paper presents the development of process parameters for fabricating fully dense Ti-6Al-4V 3D structures using the LBM machine system, Realizer SLM 50. Further experiments are carried out to determine the wall thickness and mechanical properties achievable using the selected process parameters. Analysis and scientific arguments are presented to explain the influence of building direction and heat treatment on mechanical properties.

  7. Tribology and hydrophobicity of a biocompatible GPTMS/PFPE coating on Ti6Al4V surfaces.

    PubMed

    Panjwani, Bharat; Sinha, Sujeet K

    2012-11-01

    Tribological properties of perfluoropolyether (PFPE) coated 3-glycidoxypropyltrimethoxy silane (GPTMS) SAMs (self-assembled monolayers) onto Ti6Al4V alloy substrate were studied using ball-on-disk experiments. GPTMS SAMs deposition onto a Ti6Al4V alloy surface was carried out using solution phase method. Ultra-thin layer of PFPE was dip-coated onto SAMs modified specimens. Tribological tests were carried out at 0.2 N normal load and rotational speed of 200 rpm using track radius of 2 mm. Wear track and counterface surface conditions were investigated using optical microscopy. PFPE modified specimens were baked at 150 °C for 1h to investigate the effect of thermal treatment on tribological properties. Surface characterization tests such as contact angle measurement, AFM morphology and X-ray photoelectron spectroscopy were carried out for differently modified specimens. PFPE overcoat meets the requirements of cytotoxicity test using the ISO 10993-5 elution method. PFPE top layer lowered the coefficient of friction and increased wear durability for different specimens (with and without GPTMS intermediate layer). PFPE overcoat onto GPTMS showed significant increase in the wear resistance compared with overcoat onto bare Ti6Al4V specimens. The observed improvement in the tribological properties can be attributed to the change in the interaction of PFPE molecules with the substrate surface due to the GPTMS intermediate layer.

  8. Biomimetic Hydroxyapatite Growth on Functionalized Surfaces of Ti-6Al-4V and Ti-Zr-Nb Alloys

    NASA Astrophysics Data System (ADS)

    Pylypchuk, Ie V.; Petranovskaya, A. L.; Gorbyk, P. P.; Korduban, A. M.; Markovsky, P. E.; Ivasishin, O. M.

    2015-08-01

    A biomimetic approach for coating titanium-containing alloys with hydroxyapatite (HA) is reported in the article. Two types of Ti-containing alloys were chosen as an object for coating: Ti-6Al-4V (recommended for orthopedic application) and a novel highly biocompatible Ti-Zr-Nb alloy, with good mechanical compatibility due to a modulus that is more close to that of human bones (E ≈ 50 GPa instead of 110 GPa in Ti-6Al-4V). Coating process was carried out in a 10×-concentrated simulated body fluid (SBF)—synthetic analog of human body plasma. The effect of oxidized and carboxylated alloy surface on formation of biomimetic hydroxyapatite has been studied. By XRD, we found influence of thermal conditions on HA crystal formation and size. SEM images and Fourier transform infrared confirmed that hydroxyapatite with different morphology, crystallinity, and Ca/P ratio formed on metallic surfaces. X-ray photoelectron spectroscopy showed that in the Ti-6AL-4V sample the observed Ca/P ratio reach 0.97, whereas in the Ti-Zr-Nb sample the observed Ca/P ratio reach 1.15.

  9. Improved wear resistance of functional diamond like carbon coated Ti-6Al-4V alloys in an edge loading conditions.

    PubMed

    Choudhury, Dipankar; Lackner, Jürgen M; Major, Lukasz; Morita, Takehiro; Sawae, Yoshinori; Bin Mamat, Azuddin; Stavness, Ian; Roy, Chanchal K; Krupka, Ivan

    2016-06-01

    This study investigates the durability of functional diamond-like carbon (DLC) coated titanium alloy (Ti-6Al-4V) under edge loading conditions for application in artificial hip joints. The multilayered (ML) functional DLC coatings consist of three key layers, each of these layers were designed for specific functions such as increasing fracture strength, adapting stress generation and enhancing wear resistance. A 'ball-on-disk' multi-directional wear tester was used in the durability test. Prior to the wear testing, surface hardness, modulus elasticity and Raman intensity were measured. The results revealed a significant wear reduction to the DLC coated Ti-6Al-4V disks compared to that of non-coated Ti-6Al-4V disks. Remarkably, the counterpart Silicon Nitride (Si3N4) balls also yielded lowered specific wear rate while rubbed against the coated disks. Hence, the pairing of a functional multilayered DLC and Si3N4 could be a potential candidate to orthopedics implants, which would perform a longer life-cycle against wear caused by edge loading. PMID:27085502

  10. Transient Liquid Phase Diffusion Bonding of Magnesium Alloy (Mg-AZ31) to Titanium Alloy (Ti-6Al-4V)

    NASA Astrophysics Data System (ADS)

    Atieh, Anas Mahmoud

    The magnesium alloy Mg-AZ31 and titanium alloy Ti-6Al-4V have physical characteristics and mechanical properties that makes it attractive for a wide range of engineering applications in the aerospace and automotive industries. However, the differences in melting temperature and coefficient of thermal expansion hinder the use of traditional fusion welding techniques. Transient liquid phase (TLP) bonding of magnesium alloy Mg-AZ31 and titanium alloy Ti-6Al- 4V was performed and different interlayer types and configurations were used to facilitate joint formation. The joining of these alloys using Ni foils was successful at a bonding temperature of 515°C, bonding pressure 0.2 MPa, for bonding time of 5 minutes. At the Ni/Mg-AZ31 bond interface, the formation of a eutectic liquid between Mg and Ni was observed. The formation of Mg2Ni and Mg3AlNi2 were identified along the bond interface resulting in an isothermally solidified joint. At the Ni/Ti-6Al-4V interface, the solid-state diffusion process results in joint formation. The use of double Ni-Cu sandwich joint resulted in further enhancement in joint formation and this produced joints with greater shear strength values. The configuration of Mg-AZ31/Cu- Ni/Ti-6Al-4V or Mg-AZ31/Ni-Cu/Ti-6Al-4V influence the mechanism of bonding and the type of intermetallics formed within the joint. The application of thin Ni electrodeposited coatings resulted in further enhancements of joint quality due to better surface-to-surface contact and a reduction in the formation of intermetallics at the joint. The effect of Cu nano-particles in the coatings was found to decrease the eutectic zone width and this resulted in an increase the shear strength of the joints. The highest shear strength of 69 MPa was possible with bonds made using coatings containing Cu nano-particle dispersion.

  11. Evaluation of physicochemical properties of surface modified Ti6Al4V and Ti6Al7Nb alloys used for orthopedic implants.

    PubMed

    Basiaga, Marcin; Kajzer, Wojciech; Walke, Witold; Kajzer, Anita; Kaczmarek, Marcin

    2016-11-01

    The paper presents the results of selected functional properties of TiO2 layers deposited by ALD method on the surface of Ti6Al4V and Ti6Al7Nb alloys intended for implants in bone surgery. TiO2 layer was applied at the constant temperature of the ALD process at T=200°C at a variable number of cycles, which resulted in a different layer thickness. Different process cycles of 500, 1250, and 2500 were analyzed. The application of experimental methods (AFM, SEM, wettability, potentiodynamic test, EIS, scratch test, nanohardness and layer thickness) enabled to select the optimal number of cycles, and thus the thickness of the TiO2 layer of the most favorable functional properties. The obtained results clearly showed that regardless of the type of titanium substrate, the TiO2 layer applied in a 2500cycle ALD process has the best physicochemical and electrochemical properties. These properties have major impact on biocompatibility, and therefore the quality of the final product. The information obtained can be useful for manufacturers of medical devices involved in the production of implants used in reconstructive surgery of skeletal system. PMID:27524088

  12. Self-organized nanotubular oxide layers on Ti-6Al-7Nb and Ti-6Al-4V formed by anodization in NH4F solutions.

    PubMed

    Macak, Jan M; Tsuchiya, Hiroaki; Taveira, Luciano; Ghicov, Andrei; Schmuki, Patrik

    2005-12-15

    The present work reports the fabrication of self-organized porous oxide-nanotube layers on the biomedical titanium alloys Ti-6Al-7Nb and Ti-6Al-4V by a simple electrochemical treatment. These two-phase alloys were anodized in 1M (NH(4))(2)SO(4) electrolytes containing 0.5 wt % of NH(4)F. The results show that under specific anodization conditions self-organized porous oxide structures can be grown on the alloy surface. SEM images revealed that the porous layers consist of arrays of single nanotubes with a diameter of 100 nm and a spacing of 150 nm. For the V-containing alloy enhanced etching of the beta phase is observed, leading to selective dissolution and an inhomogeneous pore formation. For the Nb-containing alloy an almost ideal coverage of both phases is obtained. According to XPS measurements the tubes are a mixed oxide with an almost stoichiometric oxide composition, and can be grown to thicknesses of several hundreds of nanometers. These findings represent a simple surface treatment for Ti alloys that has high potential for biomedical applications.

  13. Ballistic Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Ruggeri, Charles R.; Emmerling, William C.; Altobelli, Donald J.

    2012-01-01

    An experimental program is underway to develop a consistent set of material property and impact test data, and failure analysis, for a variety of materials that can be used to develop improved impact failure and deformation models. Unique features of this set of data are that all material property information and impact test results are obtained using identical materials, the test methods and procedures are extensively documented and all of the raw data is available. This report describes ballistic impact testing which has been conducted on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade.

  14. Internal Stress Plasticity-Creep due to Dynamic Hydrogen Gradients in Ti-6Al-4V

    SciTech Connect

    Schuh, C; Dunand, D C

    2001-09-10

    Internal-stress plasticity is a Newtonian creep mechanism which operates at low applied stress levels, when there is a concurrent internal stress. Common sources of internal stress are thermal-expansion or phase-transformation mismatch; in this work we explore the possibility of chemically-induced internal stresses. We report tensile creep experiments on the BCC {beta}-phase of Ti-6A1-4V, in which dynamic gradients of hydrogen concentration were introduced through cycling of the test atmosphere (between Ar/H{sub 2} mixture and pure Ar) under low applied stresses. Under these conditions, we observe Newtonian deformation at rates much higher than for constant-composition conditions, as expected for internal stress plasticity. Also, we present an analytical model which considers chemical, elastic, and creep strains during chemical cycling under stress, and find good agreement with the experimental results.

  15. Effects of cutting parameters on tool insert wear in end milling of titanium alloy Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Luo, Ming; Wang, Jing; Wu, Baohai; Zhang, Dinghua

    2016-06-01

    Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6Al4V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6Al4V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as: feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6Al4V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.

  16. Fixation of bioactive calcium alkali phosphate on Ti6Al4V implant material with femtosecond laser pulses

    NASA Astrophysics Data System (ADS)

    Symietz, Christian; Lehmann, Erhard; Gildenhaar, Renate; Koter, Robert; Berger, Georg; Krüger, Jörg

    2011-04-01

    Bone implants made of metal, often titanium or the titanium alloy Ti6Al4V, need to be surface treated to become bioactive. This enables the formation of a firm and durable connection of the prosthesis with the living bone. We present a new method to uniformly cover Ti6Al4V with a thin layer of ceramics that imitates bone material. These calcium alkali phosphates, called GB14 and Ca10, are applied to the metal by dip coating of metal plates into an aqueous slurry containing the fine ceramic powder. The dried samples are illuminated with the 790 nm radiation of a pulsed femtosecond laser. If the laser fluence is set to a value just below the ablation threshold of the ceramic (ca. 0.4 J/cm 2) the 30 fs laser pulses penetrate the partly transparent ceramic layer of 20-40 μm thickness. The remaining laser fluence at the ceramic-metal interface is still high enough to generate a thin metal melt layer leading to the ceramic fixation on the metal. The laser processing step is only possible because Ti6Al4V has a lower ablation threshold (between 0.1 and 0.15 J/cm 2) than the ceramic material. After laser treatment in a fluence range between 0.1 and 0.4 J/cm 2, only the particles in contact with the metal withstand a post-laser treatment (ultrasonic cleaning). The non-irradiated rest of the layer is washed off. In this work, we present results of a successful ceramic fixation extending over larger areas. This is fundamental for future applications of arbitrarily shaped implants.

  17. Electrochemical characterization of albumin protein on Ti-6AL-4V alloy immersed in a simulated plasma solution.

    PubMed

    Padilla, Norma; Bronson, Arturo

    2007-06-01

    The effect of oxygen and albumin on the electrochemical behavior of a Ti-6Al-4V alloy immersed in a simulated inorganic plasma (SIP) solution was studied with a rotating-cylindrical electrode configuration to focus on the surface/electrolyte reactions. Potentiokinetic scans and electrochemical impedance spectroscopy have been used to characterize the interface by determining the passive current density and capacitance. For the polarization scans, an albumin addition of 37.7 mg/cm(3) to the SIP solution (oxygenated and unoxygenated) decreased the passive current density, indicating a lowering of the corrosive rate. The surface capacitance for the Ti-6Al-4V alloy immersed in a SIP solution averaged 13 microF/cm(2), which transformed after albumin addition (37.7 mg/cm(3)) from a potential independent behavior to the capacitance ranging from 23 to 6 microF/cm(2) with increasing potentials from -800 to 1500 mV(SCE), respectively, indicative of albumin adsorption. Within the same potential range and albumin addition to oxygenated solutions, the capacitances expanded slightly with a similar decreasing trend from 31 to 6 microF/cm(2), although the capacitance depicts an interaction between the hydrated passive film and the adsorbed albumin from -550 to 500 mV(SCE) in which the capacitance plateaued at 15 microF/cm(2). The hydrated porous oxide film results from the porous rutile layer reacting with H(2)O(2) formed as an intermediary component of oxygen reduction at the Ti-6Al-4V surface. The passive film-albumin interaction would affect the processing of titanium alloys in their surface preparation for biocompatibility, as well as determining the reactivity of titanium alloys to proteins.

  18. Fatigue behavior of Ti6Al4V and 316 LVM blasted with ceramic particles of interest for medical devices.

    PubMed

    Barriuso, S; Chao, J; Jiménez, J A; García, S; González-Carrasco, J L

    2014-02-01

    Grit blasting is used as a cost-effective method to increase the surface roughness of metallic biomaterials, as Ti6Al4V and 316 LVM, to enhance the osteointegration, fixation and stability of implants. Samples of these two alloys were blasted by using alumina and zirconia particles, yielding rough (up to Ra~8μm) and nearly smooth (up to Ra~1μm) surfaces, respectively. In this work, we investigate the sub-surface induced microstructural effects and its correlation with the mechanical properties, with special emphasis in the fatigue behavior. Blasting with zirconia particles increases the fatigue resistance whereas the opposite effect is observed using alumina ones. As in a conventional shot penning process, the use of rounded zirconia particles for blasting led to the development of residual compressive stresses at the surface layer, without zones of stress concentrators. Alumina particles are harder and have an angular shape, which confers a higher capability to abrade the surface, but also a high rate of breaking down on impact. The higher roughness and the presence of a high amount of embedded alumina particles make the blasted alloy prone to crack nucleation. Interestingly, the beneficial or detrimental role of blasting is more intense for the Ti6Al4V alloy than for the 316 steel. It is proposed that this behavior is related to their different strain hardening exponents and the higher mass fraction of particles contaminating the surface. The low value of this exponent for the Ti6Al4V alloy justifies the expected low sub-surface hardening during the severe plastic deformation, enhancing its capability to soft during cyclic loading. PMID:24216310

  19. Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Lerch, Bradley A.; Ruggeri, Charles R.

    2013-01-01

    One of the difficulties with developing and verifying accurate impact models is that parameters such as high strain rate material properties, failure modes, static properties, and impact test measurements are often obtained from a variety of different sources using different materials, with little control over consistency among the different sources. In addition there is often a lack of quantitative measurements in impact tests to which the models can be compared. To alleviate some of these problems, a project is underway to develop a consistent set of material property, impact test data and failure analysis for a variety of aircraft materials that can be used to develop improved impact failure and deformation models. This project is jointly funded by the NASA Glenn Research Center and the FAA William J. Hughes Technical Center. Unique features of this set of data are that all material property data and impact test data are obtained using identical material, the test methods and procedures are extensively documented and all of the raw data is available. Four parallel efforts are currently underway: Measurement of material deformation and failure response over a wide range of strain rates and temperatures and failure analysis of material property specimens and impact test articles conducted by The Ohio State University; development of improved numerical modeling techniques for deformation and failure conducted by The George Washington University; impact testing of flat panels and substructures conducted by NASA Glenn Research Center. This report describes impact testing which has been done on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade. Data from this testing will be used in validating material models developed under this program. The material

  20. Osteoblast functions in functionally graded Ti-6Al-4 V mesh structures.

    PubMed

    Nune, K C; Kumar, A; Misra, R D K; Li, S J; Hao, Y L; Yang, R

    2016-03-01

    We describe here the combined efforts of engineering and biological sciences as a systemic approach to fundamentally elucidate osteoblast functions in functionally graded Ti-6Al-4 V mesh structures in relation to uniform/monolithic mesh arrays. First, the interconnecting porous architecture of functionally graded mesh arrays was conducive to cellular functions including attachment, proliferation, and mineralization. The underlying reason is that the graded fabricated structure with cells seeded from the large pore size side provided a channel for efficient transfer of nutrients to other end of the structure (small pore size), leading to the generation of mineralized extracellular matrix by differentiating pre-osteoblasts. Second, a comparative and parametric study indicated that gradient mesh structure had a pronounced effect on cell adhesion and mineralization, and strongly influenced the proliferation phase. High intensity and near-uniform distribution of proteins (actin and vinculin) on struts of the gradient mesh structure (cells seeded from large pore side) implied signal transduction during cell adhesion and was responsible for superior cellular activity, in comparison to the uniform mesh structure and non-porous titanium alloy. Cells adhered to the mesh struts by forming a sheet, bridging the pores through numerous cytoplasmic extensions, in the case of porous mesh structures. Intercellular interaction in porous structures provided a pathway for cells to communicate and mature to a differentiated phenotype. Furthermore, the capability of cells to migrate through the interconnecting porous architecture on mesh structures led to colonization of the entire structure. Cells were embedded layer-by-layer in the extracellular matrix as the matrix mineralized. The outcomes of the study are expected to address challenges associated with the treatment of segmental bone defects and bone-remodeling through favorable modulation of cellular response. Moreover, the study

  1. Osteoblast functions in functionally graded Ti-6Al-4 V mesh structures.

    PubMed

    Nune, K C; Kumar, A; Misra, R D K; Li, S J; Hao, Y L; Yang, R

    2016-03-01

    We describe here the combined efforts of engineering and biological sciences as a systemic approach to fundamentally elucidate osteoblast functions in functionally graded Ti-6Al-4 V mesh structures in relation to uniform/monolithic mesh arrays. First, the interconnecting porous architecture of functionally graded mesh arrays was conducive to cellular functions including attachment, proliferation, and mineralization. The underlying reason is that the graded fabricated structure with cells seeded from the large pore size side provided a channel for efficient transfer of nutrients to other end of the structure (small pore size), leading to the generation of mineralized extracellular matrix by differentiating pre-osteoblasts. Second, a comparative and parametric study indicated that gradient mesh structure had a pronounced effect on cell adhesion and mineralization, and strongly influenced the proliferation phase. High intensity and near-uniform distribution of proteins (actin and vinculin) on struts of the gradient mesh structure (cells seeded from large pore side) implied signal transduction during cell adhesion and was responsible for superior cellular activity, in comparison to the uniform mesh structure and non-porous titanium alloy. Cells adhered to the mesh struts by forming a sheet, bridging the pores through numerous cytoplasmic extensions, in the case of porous mesh structures. Intercellular interaction in porous structures provided a pathway for cells to communicate and mature to a differentiated phenotype. Furthermore, the capability of cells to migrate through the interconnecting porous architecture on mesh structures led to colonization of the entire structure. Cells were embedded layer-by-layer in the extracellular matrix as the matrix mineralized. The outcomes of the study are expected to address challenges associated with the treatment of segmental bone defects and bone-remodeling through favorable modulation of cellular response. Moreover, the study

  2. Observation of Etch-Pits and LAGB Configurations During Ambient Creep of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Jalaj; Singh, A. K.; Raman, S. Ganesh Sundara; Kumar, Vikas

    2016-06-01

    The present work describes the microstructural features of alloy Ti-6Al-4V during constant stress creep at ambient temperature. Samples tested at 800 and 900 MPa stress levels exhibit the presence of etch-pits and/or voids. The ambient creep strain increases with an increase in applied stress due to higher strain rate sensitivity at higher stresses. A high density of low-angle grain boundaries is noticed in and around etch-pits in the creep-tested specimens due to occurrence of slip. The inverse pole figure obtained by EBSD indicates prismatic texture as the main deformation component in the creep-tested specimens.

  3. Structural characterization of the metal/glass interface in bioactive glass coatings on Ti-6Al-4V

    SciTech Connect

    Oku, T.; Suganuma, K.; Wallemberg, L.R.; Tomsia, A.P.; Gomez-Vega, J.M.; Saiz, E.

    1999-12-01

    Coating Ti-based implants with bioactive materials promotes joining between the prostheses and the bone as well as increasing long-term implant stability. In the present work, the interface between Ti-6Al-4V and bioactive silicate glass coatings, prepared using a simple enameling technique, is analyzed. High-resolution transmission electron microscopy of the glass/alloy interface shows the formation of a reaction layer ({approx}150 nm thick) composed of Ti5Si3 nanoparticles with a size of {approx}20 nm. This nanostructured interface facilitates the formation of a stable joint between the glass coating and the alloy.

  4. Crack-closure and crack-growth measurements in surface-flawed titanium alloy Ti6Al-4V

    NASA Technical Reports Server (NTRS)

    Elber, W.

    1975-01-01

    The crack-closure and crack-growth characteristics of the titanium alloy Ti-6Al-4V were determined experimentally on surface-flawed plate specimens. Under cyclic loading from zero to tension, cracks deeper than 1 mm opened at approximately 50 percent of the maximum load. Cracks shallower than 1 mm opened at higher loads. The correlation between crack-growth rate and the total stress-intensity range showed a lower threshold behavior. This behavior was attributed to the high crack-opening loads at short cracks because the lower threshold was much less evident in correlations between the crack-growth rates and the effective stress-intensity range.

  5. The effect of nitric acid exposure on Galileo spacecraft titanium alloy Ti-6Al-4V propellant tanks

    NASA Technical Reports Server (NTRS)

    Hsieh, Cheng; O'Donnell, Tim; Yavrouian, Andre

    1990-01-01

    The Ti-6Al-4V-constructed retropropulsion-module tanks of the Galileo spacecraft were purged with nitrogen tetroxide in order to wait out a major launch rescheduling; nitric acid is among the residual products of such an operation. A test program was conducted on representative samples to ascertain the fracture toughness and stress corrosion threshold of the tanks' material, in view of Space Shuttle safety and mission-reliability requirements. It was found that the tanks' structural integrity was not degraded by nitric acid exposure.

  6. Surface treatment by electric discharge machining of Ti-6Al-4V alloy for potential application in orthopaedics.

    PubMed

    Harcuba, Petr; Bačáková, Lucie; Stráský, Josef; Bačáková, Markéta; Novotná, Katarína; Janeček, Miloš

    2012-03-01

    This study investigated the properties of Ti-6Al-4V alloy after surface treatment by the electric discharge machining (EDM) process. The EDM process with high peak currents proved to induce surface macro-roughness and to cause chemical changes to the surface. Evaluations were made of the mechanical properties by means of tensile tests, and of surface roughness for different peak currents of the EDM process. The EDM process with peak current of 29 A was found to induce sufficient surface roughness, and to have a low adverse effect on tensile properties. The chemical changes were studied by scanning electron microscopy equipped with an energy dispersive X-ray analyser (EDX). The surface of the benchmark samples was obtained by plasma-spraying a titanium dioxide coating. An investigation of the biocompatibility of the surface-treated Ti-6Al-4V samples in cultures of human osteoblast-like MG 63 cells revealed that the samples modified by EDM provided better substrates for the adhesion, growth and viability of MG 63 cells than the TiO2 coated surface. Thus, EDM treatment can be considered as a promising surface modification to orthopaedic implants, in which good integration with the surrounding bone tissue is required.

  7. Ectopic bone formation by 3D porous calcium phosphate-Ti6Al4V hybrids produced by perfusion electrodeposition.

    PubMed

    Chai, Yoke Chin; Kerckhofs, Greet; Roberts, Scott J; Van Bael, Simon; Schepers, Evert; Vleugels, Jozef; Luyten, Frank P; Schrooten, Jan

    2012-06-01

    Successful clinical repair of non-healing skeletal defects requires the use of bone substitutes with robust bone inductivity and excellent biomechanical stability. Thus, three-dimensionally functionalised porous calcium phosphate-Ti6Al4V (CaP-Ti) hybrids were produced by perfusion electrodeposition, and the in vitro and in vivo biological performances were evaluated using human periosteum derived cells (hPDCs). By applying various current densities at the optimised deposition conditions, CaP coatings with sub-micrometer to nano-scale porous crystalline structures and different ion dissolution kinetics were deposited on the porous Ti6Al4V scaffolds. These distinctive physicochemical properties caused a significant impact on in vitro proliferation, osteogenic differentiation, and matrix mineralisation of hPDCs. This includes a potential role of hPDCs in mediating osteoclastogenesis for the resorption of CaP coatings, as indicated by a significant down-regulation of osteoprotegerin (OPG) gene expression and by the histological observation of abundant multi-nucleated giant cells near to the coatings. By subcutaneous implantation, the produced hybrids induced ectopic bone formation, which was highly dependent on the physicochemical properties of the CaP coating (including the Ca(2+) dissolution kinetics and coating surface topography), in a cell density-dependent manner. This study provided further insight on stem cell-CaP biomaterial interactions, and the feasibility to produced bone reparative units that are predictively osteoinductive in vivo by perfusion electrodeposition technology.

  8. Functionalisation of Ti6Al4V components fabricated using selective laser melting with a bioactive compound.

    PubMed

    Vaithilingam, Jayasheelan; Kilsby, Samuel; Goodridge, Ruth D; Christie, Steven D R; Edmondson, Steve; Hague, Richard J M

    2015-01-01

    Surface modification of an implant with a biomolecule is used to improve its biocompatibility and to reduce post-implant complications. In this study, a novel approach has been used to functionalise phosphonic acid monolayers with a drug. Ti6Al4V components fabricated using selective laser melting (SLM) were functionalised with Paracetamol (a pharmaceutically relevant biomolecule) using phosphonic acid based self-assembled monolayers (SAMs). The attachment, stability of the monolayers on the SLM fabricated surface and functionalisation of SAMs with Paracetamol were studied using X-ray photoelectron spectroscopy (XPS) and surface wettability measurements. The obtained results confirmed that SAMs were stable on the Ti6Al4V surface for over four weeks and then began to desorb from the surface. The reaction used to functionalise the phosphonic acid monolayers with Paracetamol was noted to be successful. Thus, the proposed method has the potential to immobilise drugs/proteins to SAM coated surfaces and improve their biocompatibility and reduce post-implant complications.

  9. FEM Simulation and Experimental Validation of LBW Under Conduction Regime of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Churiaque, C.; Amaya-Vazquez, M. R.; Botana, F. J.; Sánchez-Amaya, J. M.

    2016-08-01

    Laser Beam Welding (LBW) is an advanced process to join materials with a laser beam of high energy density. LBW is especially suitable to join titanium alloys, as it allows high localization and low size of the melting pool, reducing considerably the energy of the process, in comparison with other welding technologies. Among the two widely known welding regimes, conduction and keyhole, the former is claimed to be a viable alternative to keyhole, mainly because it is a very stable process, provides high-quality welds free of defects, and involves lower laser cost. In the present work, a Finite Element Method (FEM) has been developed to simulate the LBW of Ti6Al4V alloy under conduction regime. The "Goldak double ellipsoid model" has been taken for the first time to simulate this LBW conduction process. In order to refine and validate the model, experimental conduction welding tests were performed on Ti6Al4V pieces with a high-power diode laser. Microstructural analyses and hardness measurements were also performed on the laser weld beads to identify the generated phases. Distortion and residual stresses were also obtained from the FEM simulations. An excellent agreement between the simulation and experimental results was found regarding the bead morphology and phase transformations.

  10. Enhanced Erosion Protection of TWAS Coated Ti6Al4V Alloy Using Boride Bond Coat and Subsequent Laser Treatment

    NASA Astrophysics Data System (ADS)

    Mann, B. S.; Arya, Vivek; Pant, B. K.

    2011-08-01

    The material commonly used in low-pressure high-rating super critical/ultra super critical steam turbines as well as guide and moving blades of high speed aero compressors is Ti6Al4V alloy. These blades are severely affected owing to erosion which leads to drop in efficiency and increase in maintenance cost. This article deals with SHS 7170 coating on Ti6Al4V alloy using twin wire arc spraying (TWAS), enhancing its bonding by providing a thin bond coat and then treating with high-power diode laser (HPDL). Significant improvement in erosion resistance of this multilayer coating has been achieved because of the formation of fine-grained micro structure due to rapid heating and cooling rates associated with the laser surface treatment. After laser surface treatment, the fracture toughness of this multilayer has improved manifold. The water droplet and particulate erosion test results along with the damage mechanism are reported and discussed in this article.

  11. The effect of thermal cycling on the shear bond strength of porcelain/Ti-6Al-4V interfaces.

    PubMed

    Sendão, Isabel A; Alves, Alexandra C; Galo, Rodrigo; Toptan, Fatih; Silva, Filipe S; Ariza, Edith

    2015-04-01

    The aim of the study was to evaluate the effect of thermal cycling on the shear bond strength of the porcelain/Ti-6Al-4V interfaces prepared by two different processing routes and metallic surface conditions. Polished and SiO2 particle abraded Ti-6Al-4V alloy and Triceram bonder porcelain were used to produce the interfaces. Porcelain-to-metal specimens were processed by conventional furnace firing and hot pressing. Thermal cycling was performed in Fusayama's artificial saliva for 5000 cycles between 5 ± 1 and 60 ± 2°C. After thermal cycling, shear bond tests were carried out by using a custom-made stainless steel apparatus. The results were analyzed using t-Student test and non-parametric Kruskal-Wallis test (p<0.01). Most of the polished-fired specimens were fractured during thermal cycling; thus, it was not possible to obtain the shear bond strength results for this group. Sandblasted-fired, polished-hot pressed, and sandblasted-hot pressed specimens presented the shear bond strength values of 76.2 ± 15.9, 52.2 ± 23.6, and 59.9 ± 22.0 MPa, respectively. Statistical analysis indicated that thermal cycling affected the polished specimens processed by firing, whereas a significant difference was not observed on the other groups.

  12. In vitro biocorrosion of Ti-6Al-4V implant alloy by a mouse macrophage cell line.

    PubMed

    Lin, Hsin-Yi; Bumgardner, Joel D

    2004-03-15

    Corrosion of implant alloys releasing metal ions has the potential to cause adverse tissue reactions and implant failure. We hypothesized that macrophage cells and their released reactive chemical species (RCS) affect the alloy's corrosion properties. A custom cell culture corrosion box was used to evaluate how cell culture medium, macrophage cells and RCS altered the Ti-6Al-4V corrosion behaviors in 72 h and how corrosion products affected the cells. There was no difference in the charge transfer in the presence (75.2 +/- 17.7 mC) and absence (62.3 +/- 18.8 mC) of cells. The alloy had the lowest charge transfer (28.2 +/- 4.1 mC) and metal ion release (Ti < 10 ppb, V < 2 ppb) with activated cells (releasing RCS) compared with the other two conditions. This was attributed to an enhancement of the surface oxides by RCS. Metal ion release was very low (Ti < 20 ppb, V < 10 ppb) with nonactivated cells and did not change cell morphology, viability, and NO and ATP release compared with controls. However, IL-1beta released from the activated cells and the proliferation of nonactivated cells were greater on the alloy than the controls. In summary, macrophage cells and RCS reduced the corrosion of Ti-6Al-4V alloys as hypothesized. These data are important in understanding host tissue-material interactions.

  13. Functionalisation of Ti6Al4V components fabricated using selective laser melting with a bioactive compound.

    PubMed

    Vaithilingam, Jayasheelan; Kilsby, Samuel; Goodridge, Ruth D; Christie, Steven D R; Edmondson, Steve; Hague, Richard J M

    2015-01-01

    Surface modification of an implant with a biomolecule is used to improve its biocompatibility and to reduce post-implant complications. In this study, a novel approach has been used to functionalise phosphonic acid monolayers with a drug. Ti6Al4V components fabricated using selective laser melting (SLM) were functionalised with Paracetamol (a pharmaceutically relevant biomolecule) using phosphonic acid based self-assembled monolayers (SAMs). The attachment, stability of the monolayers on the SLM fabricated surface and functionalisation of SAMs with Paracetamol were studied using X-ray photoelectron spectroscopy (XPS) and surface wettability measurements. The obtained results confirmed that SAMs were stable on the Ti6Al4V surface for over four weeks and then began to desorb from the surface. The reaction used to functionalise the phosphonic acid monolayers with Paracetamol was noted to be successful. Thus, the proposed method has the potential to immobilise drugs/proteins to SAM coated surfaces and improve their biocompatibility and reduce post-implant complications. PMID:25491959

  14. Optimisation of the enamelling of an apatite-mullite glass-ceramic coating on Ti6Al4V.

    PubMed

    O'Flynn, Kevin P; Stanton, Kenneth T

    2011-09-01

    Apatite-mullite glass-ceramics (AMGCs) are under investigation as a potential alternative to hydroxyapatite (HA) as a coating for cementless fixation of orthopaedic implants. These materials have tailorable mechanical and chemical properties that make them attractive for use as bioactive coatings. Here, AMGC coatings on Ti(6)Al(4)V were investigated to determine an improved heat treatment regime using a systematic examination of the different inputs: composition of glass, nucleation hold and crystallisation hold. An upper limit to the heat treatment temperature was determined by the α + β --> β of Ti(6)Al(4)V at 970°C. The glass composition was modified to produce different crystallisation temperatures and sintering characteristics. A glass was found that is fully crystalline below 970°C and has good sinterability. The effects of different heat treatment time and temperature combinations on the coating and substrate morphologies were examined and the most suitable combination determined. This sample was further investigated and was found to have qualitatively good adhesion and evidence of an interfacial reaction region between the coating and substrate indicating that a chemical reaction had occurred. Oxygen infiltration into the substrate was quantified and the new route was shown to result in a 63% reduction in penetration depth.

  15. Effect of Postweld Heat Treatment on Microstructure, Hardness, and Tensile Properties of Laser-Welded Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Kabir, Abu Syed H.; Cao, Xinjin; Gholipour, Javad; Wanjara, Priti; Cuddy, Jonathan; Birur, Anand; Medraj, Mamoun

    2012-11-01

    The effects of postweld heat treatment (PWHT) on 3.2-mm- and 5.1-mm-thick Ti-6Al-4V butt joints welded using a continuous wave (CW) 4-kW Nd:YAG laser welding machine were investigated in terms of microstructural transformations, welding defects, and hardness, as well as global and local tensile properties. Two postweld heat treatments, i.e., stress-relief annealing (SRA) and solution heat treatment followed by aging (STA), were performed and the weld qualities were compared with the as-welded condition. A digital image correlation technique was used to determine the global tensile behavior for the transverse welding samples. The local tensile properties including yield strength and maximum strain were determined, for the first time, for the laser-welded Ti-6Al-4V. The mechanical properties, including hardness and the global and local tensile properties, were correlated to the microstructure and defects in the as-welded, SRA, and STA conditions.

  16. Sustained load crack growth design data for Ti-6Al-4V titanium alloy tanks containing hydrazine

    NASA Technical Reports Server (NTRS)

    Lewis, J. C.; Kenny, J. T.

    1976-01-01

    Results are presented for an experimental study intended to provide sustained load crack growth (SLCG) data for Ti-6Al-4V titanium alloy tanks containing MIL-P-26536 hydrazine and refined hydrazine. Fracture mechanics data on crack growth threshold for heat-treated forgings, aged and unaged welds, and aged and unaged heat-affected zones (HAZ) are presented. All tests were made on uniaxially loaded fracture mechanics specimens involving part-through cracks, and an electrical discharge machined notch was used to start the crack. Fracture mechanics design curves of crack growth threshold stress intensity versus temperature are obtained for the temperature range 40-71 C. Major conclusions are that extreme susceptibility to SLCG in hydrazine is a universal property of unaged weld metal in Ti-6Al-4V titanium alloy of normal interstitial content, and that aging both weld metal and HAZ at 510 C for 4 hr after welding completely removes all susceptibility to SLCG induced by hydrazine, with less susceptibility to SLCG in refined hydrazine.

  17. In vitro fibroblast and pre-osteoblastic cellular responses on laser surface modified Ti-6Al-4V.

    PubMed

    Chikarakara, Evans; Fitzpatrick, Patricia; Moore, Eric; Levingstone, Tanya; Grehan, Laura; Higginbotham, Clement; Vázquez, Mercedes; Bagga, Komal; Naher, Sumsun; Brabazon, Dermot

    2014-12-29

    The success of any implant, dental or orthopaedic, is driven by the interaction of implant material with the surrounding tissue. In this context, the nature of the implant surface plays a direct role in determining the long term stability as physico-chemical properties of the surface affect cellular attachment, expression of proteins, and finally osseointegration. Thus to enhance the degree of integration of the implant into the host tissue, various surface modification techniques are employed. In this work, laser surface melting of titanium alloy Ti-6Al-4V was carried out using a CO2 laser with an argon gas atmosphere. Investigations were carried out to study the influence of laser surface modification on the biocompatibility of Ti-6Al-4V alloy implant material. Surface roughness, microhardness, and phase development were recorded. Initial knowledge of these effects on biocompatibility was gained from examination of the response of fibroblast cell lines, which was followed by examination of the response of osteoblast cell lines which is relevant to the applications of this material in bone repair. Biocompatibility with these cell lines was analysed via Resazurin cell viability assay, DNA cell attachment assay, and alamarBlue metabolic activity assay. Laser treated surfaces were found to preferentially promote cell attachment, higher levels of proliferation, and enhanced bioactivity when compared to untreated control samples. These results demonstrate the tremendous potential of this laser surface melting treatment to significantly improve the biocompatibility of titanium implants in vivo.

  18. Review of Mechanical Properties of Ti-6Al-4V Made by Laser-Based Additive Manufacturing Using Powder Feedstock

    NASA Astrophysics Data System (ADS)

    Beese, Allison M.; Carroll, Beth E.

    2016-03-01

    Laser-based additive manufacturing (AM) of metals using powder feedstock can be accomplished via two broadly defined technologies: directed energy deposition (DED) and powder bed fusion (PBF). In these processes, metallic powder is delivered to a location and locally melted with a laser heat source. Upon deposition, the material undergoes a rapid cooling and solidification, and as subsequent layers are added to the component, the material within the component is subjected to rapid thermal cycles. In order to adopt AM for the building of structural components, a thorough understanding of the relationships among the complex thermal cycles seen in AM, the unique heterogeneous and anisotropic microstructure, and the mechanical properties must be developed. Researchers have fabricated components by both DED and PBF from the widely used titanium alloy Ti-6Al-4V and studied the resultant microstructure and mechanical properties. This review article discusses the progress to date on investigating the as-deposited and heat-treated microstructures and mechanical properties of Ti-6Al-4V structures made by powder-based laser AM using DED and PBF.

  19. The elevated-temperature mechanical behavior of as-cast and wrought Ti-6Al-4V-1B

    SciTech Connect

    Chen, Wei; Boehlert, C. J.; Howe, Jane Y; Payzant, E Andrew

    2011-01-01

    This work studied the effect of processing on the elevated-temperature [728 K (455 C)] fatigue deformation behavior of Ti-6Al-4V-1B for maximum applied stresses between 300 to 700 MPa (R = 0.1, 5 Hz). The alloy was evaluated in the as-cast form as well as in three wrought forms: cast-and-extruded, powder metallurgy (PM) rolled, and PM extruded. Processing caused significant differences in the microstructure, which in turn impacted the fatigue properties. The PM-extruded material exhibited a fine equiaxed {alpha} + {beta} microstructure and the greatest fatigue resistance among all the studied materials. The {beta}-phase field extrusion followed by cooling resulted in a strong {alpha}-phase texture in which the basal plane was predominately oriented perpendicular to the extrusion axis. The TiB whiskers were also aligned in the extrusion direction. The {alpha}-phase texture in the extrusions resulted in tensile-strength anisotropy. The tensile strength in the transverse orientation was lower than that in the longitudinal orientation, but the strength in the transverse orientation remained greater than that for the as-cast Ti-6Al-4V. The ratcheting behavior during fatigue is also discussed.

  20. In vitro and in vivo study of additive manufactured porous Ti6Al4V scaffolds for repairing bone defects

    PubMed Central

    Li, Guoyuan; Wang, Lei; Pan, Wei; Yang, Fei; Jiang, Wenbo; Wu, Xianbo; Kong, Xiangdong; Dai, Kerong; Hao, Yongqiang

    2016-01-01

    Metallic implants with a low effective modulus can provide early load-bearing and reduce stress shielding, which is favorable for increasing in vivo life-span. In this research, porous Ti6Al4V scaffolds with three pore sizes (300~400, 400~500, and 500~700 μm) were manufactured by Electron Beam Melting, with an elastic modulus range of 3.7 to 1.7 GPa. Cytocompatibility in vitro and osseointegration ability in vivo of scaffolds were assessed. hBMSCs numbers increased on all porous scaffolds over time. The group with intended pore sizes of 300 to 400 μm was significantly higher than that of the other two porous scaffolds at days 5 and 7. This group also had higher ALP activity at day 7 in osteogenic differentiation experiment. The scaffold with pore size of 300 to 400 μm was implanted into a 30-mm segmental defect of goat metatarsus. In vivo evaluations indicated that the depth of bone ingrowth increased over time and no implant dislocation occurred during the experiment. Based on its better cytocompatibility and favorable bone ingrowth, the present data showed the capability of the additive manufactured porous Ti6Al4V scaffold with an intended pore size of 300 to 400 μm for large segmental bone defects. PMID:27667204

  1. Strain localization during tensile Hopkinson bar testing of commercially pure titanium and Ti6Al4V titanium alloy

    NASA Astrophysics Data System (ADS)

    Moćko, Wojciech; Kruszka, Leopold; Brodecki, Adam

    2015-09-01

    The goal of the analysis was to determine the strain localization for various specimen shapes (type A and type B according to PN-EN ISO 26203-1 standard) and different loading conditions, i.e. quasi- static and dynamic. Commercially pure titanium (Grade 2) and titanium alloy Ti6Al4V (Grade 5) were selected for the tests. Tensile loadings were applied out using servo-hydraulic testing machine and tensile Hopkinson bar with pre-tension. The results were recorded using ARAMIS system cameras and fast camera Phantom V1210, respectively at quasi-static and dynamic loading conditions. Further, specimens outline was determined on the basis of video data using TEMA MOTION software. The strain distribution on the specimen surface was estimated using digital image correlation method. The larger radius present in the specimen of type B in comparison to specimen of type A, results in slight increase of the elongation for commercially pure titanium at both quasi-static and dynamic loading conditions. However this effect disappears for Ti6Al4V alloy. The increase of the elongation corresponds to the stronger necking effect. Material softening due to increase of temperature induced by plastic work was observed at dynamic loading conditions. Moreover lower elongation at fracture point was found at high strain rates for both materials.

  2. Bond strength determination of hydroxyapatite coatings on Ti-6Al-4V substrates using the LAser Shock Adhesion Test (LASAT).

    PubMed

    Guipont, Vincent; Jeandin, Michel; Bansard, Sebastien; Khor, Khiam Aik; Nivard, Mariette; Berthe, Laurent; Cuq-Lelandais, Jean-Paul; Boustie, Michel

    2010-12-15

    An adhesion test procedure applied to plasma-sprayed hydroxyapatite (HA) coatings to measure the "LASAT threshold" (LAser Shock Adhesion test) is described. The good repeatability and minimal discrepancy of the laser-driven adhesion test data were ascertained for conventional plasma sprayed HA coatings. As a further demonstration, the procedure was applied to HA coatings with diverse characteristics on the ceramic/metal interface. Different preheating and grit blasting conditions and the presence of a thick plasma-sprayed Ti sublayer or a thin TiO(2) layer prepared by oxidation were investigated through LASAT. It was assessed that a rough surface can significantly improve the coating's bond strength. However, it was also demonstrated that a thin TiO(2) layer on a smooth Ti-6Al-4V substrate can have a major influence on adhesion as well. Preheating up to 270°C just prior to the first HA spraying pass had no effect on the adhesion strength. Further development of the procedure was done to achieve an in situ LASAT with in vitro conditions applied on HA coatings. To that end, different crystalline HA contents were soaked in simulated body fluid (SBF). Beyond the demonstration of the capability of this laser-driven adhesion test devoted to HA coatings in dry or liquid environment, the present study provided empirical information on pertinent processing characteristics that could strengthen or weaken the HA/Ti-6Al-4V bond.

  3. Influence of oxidative nanopatterning and anodization on the fatigue resistance of commercially pure titanium and Ti-6Al-4V.

    PubMed

    Ketabchi, Amirhossein; Weck, Arnaud; Variola, Fabio

    2015-04-01

    With an increasingly aging population, a significant challenge in implantology is the creation of biomaterials that actively promote tissue integration and offer excellent mechanical properties. Engineered surfaces with micro- and nanoscale topographies have shown great potential to control and direct biomaterial-host tissue interactions. Two simple yet efficient chemical treatments, oxidative nanopatterning and anodization, have demonstrated the ability to confer exciting new bioactive capacities to commercially pure titanium and Ti-6Al-4V alloy. However, the resulting nanoporous and nanotubular surfaces require careful assessment in regard to potential adverse effects on the fatigue resistance, a factor which may ultimately cause premature failure of biomedical implants. In this work, we have investigated the impact of oxidative nanopatterning and anodization on the fatigue resistance of commercially pure titanium and Ti-6Al-4V. Quantitative (e.g., S-N curves) and qualitative analyses were carried out to precisely characterize the fatigue response of treated metals and compare it to that of polished controls. Scanning electron microscopy (SEM) imaging revealed the effects of cyclic loading on the fracture surface and on the structural integrity of chemically grown nanostructured oxides. Results from this study reinforce the importance of mechanical considerations in the development and optimization of micro- and nanoscale surface treatments for metallic biomedical implants.

  4. Numerical and experimental study of the Ti6Al4V macrostructure obtained by Nd:YAG laser

    NASA Astrophysics Data System (ADS)

    Conde, J. C.; Paz, M. D.; Serra, J.; González, P.

    2014-04-01

    Titanium and its alloys (Ti6Al4V) have been widely used in the biomedical field; nevertheless, they should be subject to specific surface treatments, before being implanted, in order to improve bio-integration. Although laser processing is a useful technique for this purpose, different aspects of the basic mechanisms of this process are still in progress, with special emphasis on the modeling structure formation on the irradiated surface. For this research, the finite element method was used to study the generation of a macrostructure on the Ti6Al4V surface using a Nd:YAG laser. The temperature profiles, estimated during the extremely high heating and cooling rates caused by the output power of the laser beam, allowed us to analyze, among other things, the melting depth and the heat affected zone, in order to optimize the process. Moreover, the experimental results (SEM data) were positively compared with the numerical model, and a relationship of the crater profile formation (depth to width ratio) was determined.

  5. FEM Simulation and Experimental Validation of LBW Under Conduction Regime of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Churiaque, C.; Amaya-Vazquez, M. R.; Botana, F. J.; Sánchez-Amaya, J. M.

    2016-07-01

    Laser Beam Welding (LBW) is an advanced process to join materials with a laser beam of high energy density. LBW is especially suitable to join titanium alloys, as it allows high localization and low size of the melting pool, reducing considerably the energy of the process, in comparison with other welding technologies. Among the two widely known welding regimes, conduction and keyhole, the former is claimed to be a viable alternative to keyhole, mainly because it is a very stable process, provides high-quality welds free of defects, and involves lower laser cost. In the present work, a Finite Element Method (FEM) has been developed to simulate the LBW of Ti6Al4V alloy under conduction regime. The "Goldak double ellipsoid model" has been taken for the first time to simulate this LBW conduction process. In order to refine and validate the model, experimental conduction welding tests were performed on Ti6Al4V pieces with a high-power diode laser. Microstructural analyses and hardness measurements were also performed on the laser weld beads to identify the generated phases. Distortion and residual stresses were also obtained from the FEM simulations. An excellent agreement between the simulation and experimental results was found regarding the bead morphology and phase transformations.

  6. Further Investigation Into the Use of Laser Surface Preparation of Ti-6Al-4V Alloy for Adhesive Bonding

    NASA Technical Reports Server (NTRS)

    Palmieri, Frank L.; Crow, Allison; Zetterberg, Anna; Hopkins, John; Wohl, Christopher J.; Connell, John W.; Belcher, Tony; Blohowiak, Kay Y.

    2014-01-01

    Adhesive bonding offers many advantages over mechanical fastening, but requires robust materials and processing methodologies before it can be incorporated in primary structures for aerospace applications. Surface preparation is widely recognized as one of the key steps to producing robust and predictable bonds. This report documents an ongoing investigation of a surface preparation technique based on Nd:YAG laser ablation as a replacement for the chemical etch and/or abrasive processes currently applied to Ti-6Al-4V alloys. Laser ablation imparts both topographical and chemical changes to a surface that can lead to increased bond durability. A laser based process provides an alternative to chemical-immersion, manual abrasion, and grit blast process steps which are expensive, hazardous, environmentally unfriendly, and less precise. In addition, laser ablation is amenable to process automation, which can improve reproducibility to meet quality standards for surface preparation. An update on work involving adhesive property testing, surface characterization, surface stability, and the effect of laser surface treatment on fatigue behavior is presented. Based on the tests conducted, laser surface treatment is a viable replacement for the immersion chemical surface treatment processes. Testing also showed that the fatigue behavior of the Ti-6Al-4V alloy is comparable for surfaces treated with either laser ablation or chemical surface treatment.

  7. A nano-scale mirror-like surface of Ti-6Al-4V attained by chemical mechanical polishing

    NASA Astrophysics Data System (ADS)

    Chenliang, Liang; Weili, Liu; Shasha, Li; Hui, Kong; Zefang, Zhang; Zhitang, Song

    2016-05-01

    Metal Ti and its alloys have been widely utilized in the fields of aviation, medical science, and micro-electro-mechanical systems, for its excellent specific strength, resistance to corrosion, and biological compatibility. As the application of Ti moves to the micro or nano scale, however, traditional methods of planarization have shown their short slabs. Thus, we introduce the method of chemical mechanical polishing (CMP) to provide a new way for the nano-scale planarization method of Ti alloys. We obtain a mirror-like surface, whose flatness is of nano-scale, via the CMP method. We test the basic mechanical behavior of Ti-6Al-4V (Ti64) in the CMP process, and optimize the composition of CMP slurry. Furthermore, the possible reactions that may take place in the CMP process have been studied by electrochemical methods combined with x-ray photoelectron spectroscopy (XPS). An equivalent circuit has been built to interpret the dynamic of oxidation. Finally, a model has been established to explain the synergy of chemical and mechanical effects in the CMP of Ti-6Al-4V. Project supported by the National Major Scientific and Technological Special Project during the Twelfth Five-year Plan Period of China (Grant No. 2009ZX02030-1), the National Natural Science Foundation of China (Grant No. 51205387), the Support by Science and Technology Commission of Shanghai City, China (Grant No. 11nm0500300), and the Science and Technology Commission of Shanghai City, China (Grant No. 14XD1425300).

  8. A novel constitutive model for hot deformation behaviors of Ti-6Al-4V alloy based on probabilistic method

    NASA Astrophysics Data System (ADS)

    Lin, Y. C.; Zhao, Chun-Yang; Chen, Ming-Song; Chen, Dong-Dong

    2016-08-01

    The flow behaviors of Ti-6Al-4V alloy are studied by isothermal compressive experiments at the deformation temperature from 850 to 950 °C and strain rate from 0.001 to 1 s-1. To analyze the uncertainties induced by material itself and testing procedure, repetitive compressive tests are conducted under each experimental condition. It is found that the uncertainties of flow behaviors are too great to be ignored. The innovation of the study is that the probability theory is introduced to model flow behaviors. 312 (=531,441) sets of flow curves are created by the resampling method, in which 10,000 sets are used to determine the material parameters of constitutive equations. Therefore, the probability densities of material parameters can be easily obtained. It is found that the probability density functions of the most material parameters are similar to the normal distribution. The values of material parameters with the maximum probability density are selected for the established constitutive model. The advantage of the established constitutive model is that it can describe the most probable flow characteristics of Ti-6Al-4V alloy.

  9. Growth of surface and corner cracks in beta-processed and mill-annealed Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Bell, P. D.

    1975-01-01

    Empirical stress-intensity expressions were developed to relate the growth of cracks from corner flaws to the growth of cracks from surface flaws. An experimental program using beta-processed Ti-6Al-4V verified these expressions for stress ratios, R greater than or equal to 0. An empirical crack growth-rate expression which included stress-ratio and stress-level effects was also developed. Cracks grew approximately 10 percent faster in transverse-grain material than in longitudinal-grain material and at approximately the same rate in longitudinal-grain mill-annealed Ti-6Al-4V. Specimens having surface and corner cracks and made of longitudinal-grain, beta-processed material were tested with block loads, and increasing the stresses in a block did not significantly change the crack growth rates. Truncation of the basic ascending stress sequence within a block caused more rapid crack growth, whereas both the descending and low-to-high stress sequences slowed crack growth.

  10. Effect of Heat Input on the Tensile Damage Evolution in Pulsed Laser Welded Ti6Al4V Titanium Sheets

    NASA Astrophysics Data System (ADS)

    Liu, Jing; Gao, Xiaolong; Zhang, Jianxun

    2016-10-01

    The present paper is focused on studying the effect of heat input on the tensile damage evolution of pulsed Nd:YAG laser welding of Ti6Al4V alloy under monotonic loading. To analyze the reasons that the tensile fracture site of the pulsed-laser-welded Ti6Al4V sheet joints changes with the heat input under monotonic loading, the microstructure of the sample with different nominal strain values was investigated by in situ observation. Experiment results show that the tensile ductility and fatigue life of welded joints with low heat input are higher than that of welded joints with high heat input. Under tensile loads, the critical engineering strain for crack initiation is much lower in the welded joint with high heat input than in the welded joints with low and medium heat input. And the microstructural damage accumulation is much faster in the fusion zone than in the base metal for the welded joints with high input, whereas the microstructural damage accumulation is much faster in the base metal than in the fusion zone for the welded joints with low input. Consequently, the welded joints fractured in the fusion zone for the welds with high heat input, whereas the welded joints ruptured in the base metal for the welds with low heat input. It is proved that the fine grain microstructure produced by low heat input can improve the critical nominal strain for crack initiation and the resistance ability of microstructural damage.

  11. In vitro and in vivo study of additive manufactured porous Ti6Al4V scaffolds for repairing bone defects

    NASA Astrophysics Data System (ADS)

    Li, Guoyuan; Wang, Lei; Pan, Wei; Yang, Fei; Jiang, Wenbo; Wu, Xianbo; Kong, Xiangdong; Dai, Kerong; Hao, Yongqiang

    2016-09-01

    Metallic implants with a low effective modulus can provide early load-bearing and reduce stress shielding, which is favorable for increasing in vivo life-span. In this research, porous Ti6Al4V scaffolds with three pore sizes (300~400, 400~500, and 500~700 μm) were manufactured by Electron Beam Melting, with an elastic modulus range of 3.7 to 1.7 GPa. Cytocompatibility in vitro and osseointegration ability in vivo of scaffolds were assessed. hBMSCs numbers increased on all porous scaffolds over time. The group with intended pore sizes of 300 to 400 μm was significantly higher than that of the other two porous scaffolds at days 5 and 7. This group also had higher ALP activity at day 7 in osteogenic differentiation experiment. The scaffold with pore size of 300 to 400 μm was implanted into a 30-mm segmental defect of goat metatarsus. In vivo evaluations indicated that the depth of bone ingrowth increased over time and no implant dislocation occurred during the experiment. Based on its better cytocompatibility and favorable bone ingrowth, the present data showed the capability of the additive manufactured porous Ti6Al4V scaffold with an intended pore size of 300 to 400 μm for large segmental bone defects.

  12. Surface modification of Ti-6Al-4V alloy for biomineralization and specific biological response: Part I, inorganic modification.

    PubMed

    Ferraris, S; Spriano, S; Pan, G; Venturello, A; Bianchi, C L; Chiesa, R; Faga, M G; Maina, G; Vernè, E

    2011-03-01

    Titanium and its alloys represent the gold standard for orthopaedic and dental prosthetic devices, because of their good mechanical properties and biocompatibility. Recent research has been focused on surface treatments designed to promote their rapid osteointegration also in case of poor bone quality. A new surface treatment has been investigated in this research work, in order to improve tissue integration of titanium based implants. The surface treatment is able to induce a bioactive behaviour, without the introduction of a coating, and preserving mechanical properties of Ti6Al4V substrates (fatigue resistance). The application of the proposed technique results in a complex surface topography, characterized by the combination of a micro-roughness and a nanotexture, which can be coupled with the conventional macro-roughness induced by blasting. Modified metallic surfaces are rich in hydroxyls groups: this feature is extremely important for inorganic bioactivity (in vitro and in vivo apatite precipitation) and also for further functionalization procedures (grafting of biomolecules). Modified Ti6Al4V induced hydroxyapatite precipitation after 15 days soaking in simulated body fluid (SBF). The process was optimised in order to not induce cracks or damages on the surface. The surface oxide layer presents high scratch resistance.

  13. Wear Behavior of Low-Cost, Lightweight TiC/Ti-6Al-4V Composite Under Fretting: Effectiveness of Solid-Film Lubricant Counterparts

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa; Street, Kenneth W., Jr.; Sanders, Jeffrey H.; Hager, Carl H., Jr.; Zabinski, Jeffrey S.; VanderWal, Randall L.; Andrews, Rodney; Lerch, Bradley A.

    2007-01-01

    The wear behavior of low-cost, lightweight 10-wt% TiC-particulate-reinforced Ti-6Al-4V matrix composite (TiC/Ti- 6Al-4V) was examined under fretting at 296, 423, and 523 K in air. Bare 10-wt% TiC/Ti-6Al-4V hemispherical pins were used in contact with dispersed multiwalled carbon nanotubes (MWNTs), magnetron-sputtered diamondlike carbon/chromium (DLC/Cr), magnetron-sputtered graphite-like carbon/chromium (GLC/Cr), and magnetron-sputtered molybdenum disulphide/titanium (MoS2/Ti) deposited on Ti-6Al-4V, Ti-48Al-2Cr-2Nb, and nickel-based superalloy 718. When TiC/Ti-6Al-4V was brought into contact with bare Ti-6Al-4V, bare Ti-48Al-2Cr-2Nb, and bare nickel-based superalloy 718, strong adhesion, severe galling, and severe wear occurred. However, when TiC/Ti-6Al-4V was brought into contact with MWNT, DLC/Cr, GLC/Cr, and MoS2/Ti coatings, no galling occurred in the contact, and relatively minor wear was observed regardless of the coating. All the solid-film lubricants were effective from 296 to 523 K, but the effectiveness of the MWNT, DLC/Cr, GLC/Cr, and MoS2/Ti coatings decreased as temperature increased.

  14. Interaction behaviors at the interface between liquid Al-Si and solid Ti-6Al-4V in ultrasonic-assisted brazing in air.

    PubMed

    Chen, Xiaoguang; Yan, Jiuchun; Gao, Fei; Wei, Jinghui; Xu, Zhiwu; Fan, Guohua

    2013-01-01

    Power ultrasonic vibration (20 kHz, 6 μm) was applied to assist the interaction between a liquid Al-Si alloy and solid Ti-6Al-4V substrate in air. The interaction behaviors, including breakage of the oxide film on the Ti-6Al-4V surface, chemical dissolution of solid Ti-6Al-4V, and interfacial chemical reactions, were investigated. Experimental results showed that numerous 2-20 μm diameter-sized pits formed on the Ti-6Al-4V surface. Propagation of ultrasonic waves in the liquid Al-Si alloy resulted in ultrasonic cavitation. When this cavitation occurred at or near the liquid/solid interface, many complex effects were generated at the small zones during the bubble implosion, including micro-jets, hot spots, and acoustic streaming. The breakage behavior of oxide films on the solid Ti-6Al-4V substrate, excessive chemical dissolution of solid Ti-6Al-4V into liquid Al-Si, abnormal interfacial chemical reactions at the interface, and phase transformation between the intermetallic compounds could be wholly ascribed to these ultrasonic effects. An effective bond between Al-Si and Ti-6Al-4V can be produced by ultrasonic-assisted brazing in air.

  15. Commercially pure titanium (cp-Ti) versus titanium alloy (Ti6Al4V) materials as bone anchored implants - Is one truly better than the other?

    PubMed

    Shah, Furqan A; Trobos, Margarita; Thomsen, Peter; Palmquist, Anders

    2016-05-01

    Commercially pure titanium (cp-Ti) and titanium alloys (typically Ti6Al4V) display excellent corrosion resistance and biocompatibility. Although the chemical composition and topography are considered important, the mechanical properties of the material and the loading conditions in the host have, conventionally, influenced material selection for different clinical applications: predominantly Ti6Al4V in orthopaedics while cp-Ti in dentistry. This paper attempts to address three important questions: (i) To what extent do the surface properties differ when cp-Ti and Ti6Al4V materials are manufactured with the same processing technique?, (ii) Does bone tissue respond differently to the two materials, and (iii) Do bacteria responsible for causing biomaterial-associated infections respond differently to the two materials? It is concluded that: (i) Machined cp-Ti and Ti6Al4V exhibit similar surface morphology, topography, phase composition and chemistry, (ii) Under experimental conditions, cp-Ti and Ti6Al4V demonstrate similar osseointegration and biomechanical anchorage, and (iii) Experiments in vitro fail to disclose differences between cp-Ti and Ti6Al4V to harbour Staphylococcus epidermidis growth. No clinical comparative studies exist which could determine if long-term, clinical differences exist between the two types of bulk materials. It is debatable whether cp-Ti or Ti6Al4V exhibit superiority over the other, and further comparative studies, particularly in a clinical setting, are required. PMID:26952502

  16. Commercially pure titanium (cp-Ti) versus titanium alloy (Ti6Al4V) materials as bone anchored implants - Is one truly better than the other?

    PubMed

    Shah, Furqan A; Trobos, Margarita; Thomsen, Peter; Palmquist, Anders

    2016-05-01

    Commercially pure titanium (cp-Ti) and titanium alloys (typically Ti6Al4V) display excellent corrosion resistance and biocompatibility. Although the chemical composition and topography are considered important, the mechanical properties of the material and the loading conditions in the host have, conventionally, influenced material selection for different clinical applications: predominantly Ti6Al4V in orthopaedics while cp-Ti in dentistry. This paper attempts to address three important questions: (i) To what extent do the surface properties differ when cp-Ti and Ti6Al4V materials are manufactured with the same processing technique?, (ii) Does bone tissue respond differently to the two materials, and (iii) Do bacteria responsible for causing biomaterial-associated infections respond differently to the two materials? It is concluded that: (i) Machined cp-Ti and Ti6Al4V exhibit similar surface morphology, topography, phase composition and chemistry, (ii) Under experimental conditions, cp-Ti and Ti6Al4V demonstrate similar osseointegration and biomechanical anchorage, and (iii) Experiments in vitro fail to disclose differences between cp-Ti and Ti6Al4V to harbour Staphylococcus epidermidis growth. No clinical comparative studies exist which could determine if long-term, clinical differences exist between the two types of bulk materials. It is debatable whether cp-Ti or Ti6Al4V exhibit superiority over the other, and further comparative studies, particularly in a clinical setting, are required.

  17. Microstructural characterization of Ti-6Al-4V metal chips by focused ion beam (FIB) and transmission electron microscopy (TEM)

    SciTech Connect

    Schneider, Judy; Dong, Lei; Howe, Jane Y; Meyer III, Harry M

    2011-01-01

    The microstructure of the secondary deformation zone (SDZ) near the cutting surface in metal chips of Ti-6Al-4V formed during machining was investigated using focused ion beam (FIB) specimen preparation and transmission electron microscopy (TEM) imaging. Use of the FIB allowed precise extraction of the specimen across this region to reveal its inhomogeneous microstructure resulting from the non-uniform distribution of strain, strain rate, and temperature generated during the cutting process. Initial imaging from conventional TEM foil preparation revealed microstructures ranging from heavily textured to regions of fine grains. Using FIB preparation, the transverse microstructure could be interpreted as fine grains near the cutting surface which transitioned to coarse grains toward the free surface. At the cutting surface a 10 nm thick recrystallized layer was observed capping a 20 nm thick amorphous layer.

  18. Laser deposited biocompatible Ca-P coatings on Ti-6Al-4V: microstructural evolution and thermal modeling.

    PubMed

    Nag, Soumya; Paital, Sameer R; Nandawana, Peeyush; Mahdak, Kristopher; Ho, Yee Hsien; Vora, Hitesh D; Banerjee, Rajarshi; Dahotre, Narendra B

    2013-01-01

    A high intensity continuous wave diode pumped ytterbium laser source was used to deposit Ca-P coatings on a Ti-6Al-4V biocompatible alloy in order to generate a physically textured surface, enhancing osseointegration. Scanning electron microscopy (SEM), scanning transmission electron microscopy (STEM) and energy dispersive spectroscopy (EDS) studies were coupled with X-ray and micro diffraction work to determine the structure, composition, and phases present in various zones of a sample prepared across the coating/substrate interaction zone. Three-dimensional thermal modeling was also carried out to determine the cooling rate and maximum temperature experienced by different regions of the substrate. Combining these results provide us with valuable insights regarding the thermo-physical as well as chemical interactions that take place across the coating-substrate interface.

  19. A Design of Experiments Approach Defining the Relationships Between Processing and Microstructure for Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Wallace, Terryl A.; Bey, Kim S.; Taminger, Karen M. B.; Hafley, Robert A.

    2004-01-01

    A study was conducted to evaluate the relative significance of input parameters on Ti- 6Al-4V deposits produced by an electron beam free form fabrication process under development at the NASA Langley Research Center. Five input parameters where chosen (beam voltage, beam current, translation speed, wire feed rate, and beam focus), and a design of experiments (DOE) approach was used to develop a set of 16 experiments to evaluate the relative importance of these parameters on the resulting deposits. Both single-bead and multi-bead stacks were fabricated using 16 combinations, and the resulting heights and widths of the stack deposits were measured. The resulting microstructures were also characterized to determine the impact of these parameters on the size of the melt pool and heat affected zone. The relative importance of each input parameter on the height and width of the multi-bead stacks will be discussed. .

  20. Parametric optimization of selective laser melting for forming Ti6Al4V samples by Taguchi method

    NASA Astrophysics Data System (ADS)

    Sun, Jianfeng; Yang, Yongqiang; Wang, Di

    2013-07-01

    In this study, a selective laser melting experiment was carried out with Ti6Al4V alloy powders. To produce samples with maximum density, selective laser melting parameters of laser power, scanning speed, powder thickness, hatching space and scanning strategy were carefully selected. As a statistical design of experimental technique, the Taguchi method was used to optimize the selected parameters. The results were analyzed using analyses of variance (ANOVA) and the signal-to-noise (S/N) ratios by design-expert software for the optimal parameters, and a regression model was established. The regression equation revealed a linear relationship among the density, laser power, scanning speed, powder thickness and scanning strategy. From the experiments, sample with density higher than 95% was obtained. The microstructure of obtained sample was mainly composed of acicular martensite, α phase and β phase. The micro-hardness was 492 HV0.2.

  1. The Effect of Hot Deformation Parameters on Microstructure Evolution of the α-Phase in Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Perumal, Bama; Rist, Martin A.; Gungor, Salih; Brooks, Jeffery W.; Fitzpatrick, Michael E.

    2016-08-01

    The effect of high-temperature deformation and the influence of hot working parameters on microstructure evolution during isothermal hot forging of Ti-6Al-4V in the alpha phase field were investigated. A series of hot isothermal axis-symmetric compression tests were carried out at temperatures both low and high in the alpha stability field [(1153 K and 1223 K (880 °C and 950 °C), respectively], using three strain rates (0.01, 0.1 and 1.0/s) relevant to industrial press forging. The microstructures and orientation of the alpha laths were determined using optical microscopy and electron backscatter diffraction techniques. The experimental results show that there is a change in lath morphology of the secondary α phase under the influence of the deformation parameters, and that α lath thickness appears to have little influence on flow behavior.

  2. The influence of temperature on fatigue-crack growth in a mill-annealed Ti-6Al-4V alloy

    NASA Technical Reports Server (NTRS)

    Wei, R. P.; Ritter, D. L.

    1971-01-01

    To understand the influence of temperature on the rate of fatigue crack growth in high strength metal alloys, constant load amplitude fatigue crack growth experiments were carried out using a 1/4 inch thick (6.35 mm) mill-annealed Ti-6Al-4V alloy plate as a model material. The rates of fatigue crack growth were determined as a function of temperature, ranging from room temperature to about 290 C and as a function of the crack tip, stress intensity factor K, in dehumidified high purity argon environment. The dependence of the rate of fatigue crack growth on K appears to be separable into two regions. The transition correlates with changes in both the microscopic and macroscopic appearances of the fracture surfaces, and suggests a change in the mechanism and the influence of microstructure on fatigue crack growth.

  3. Effect of Interlayer Thickness on Joint Formation Between Ti-6Al-4V and Mg-AZ31 Alloys

    NASA Astrophysics Data System (ADS)

    Atieh, Anas M.; Khan, Tahir I.

    2014-11-01

    The joining of a Ti-6Al-4V alloy to a Mg-AZ31 alloy was performed using Ni electroplated coatings during the TLP bonding process. In this work, different coating thicknesses were used ranging from 1 to 20 μm. The effect of the coat thickness on microstructural developments and mechanical properties was studied. The bonded specimens were examined by metallographic examination, scanning electron microscopy, and X-ray diffraction analysis. It was observed that as the coat thickness increased from 1 to 12 μm, the joint shear strength increased from 9 to 47 MPa. A further increase in coat thickness had a detrimental effect on the bond strength, and a lower value of 11 MPa was recorded. The mechanism of joint formation includes three stages: solid-state diffusion, eutectic formation, and isothermal solidification.

  4. Surface Residual Stresses in Ti-6Al-4V Friction Stir Welds: Pre- and Post-Thermal Stress Relief

    NASA Astrophysics Data System (ADS)

    Edwards, P.; Ramulu, M.

    2015-09-01

    The purpose of this study was to determine the residual stresses present in titanium friction stir welds and if a post-weld thermal stress relief cycle would be effective in minimizing those weld-induced residual stresses. Surface residual stresses in titanium 6Al-4V alloy friction stir welds were measured in butt joint thicknesses ranging from 3 to 12 mm. The residual stress states were also evaluated after the welds were subjected to a post-weld thermal stress relief cycle of 760 °C for 45 min. High (300-400 MPa) tensile residual stresses were observed in the longitudinal direction prior to stress relief and compressive residual stresses were measured in the transverse direction. After stress relief, the residual stresses were decreased by an order of magnitude to negligible levels.

  5. Effect of PostNitride Annealing on Wear and Corrosion Behavior of Titanium Alloy Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Anandan, C.; Mohan, L.

    2016-10-01

    Titanium alloy, Ti-6Al-4V, was plasma nitrided using RF plasma with 100% N at 800 °C and annealed at 850 °C in vacuum. XRD and XPS studies show the formation of titanium nitrides after nitriding and redistribution of nitrogen after annealing. Potentiodynamic polarization and electrochemical impedance spectroscopy studies in Hank's solution show that nitriding decreases the corrosion resistance of the substrate and postnitride annealing improves the corrosion resistance of the nitrided samples. After nitriding, wear rate has decreased by an order of magnitude in reciprocating wear experiments and decreased further in annealed samples in comparison with that of substrate. Thus, postnitride annealing improves both corrosion and wear resistance of the nitrided sample. These improvements are attributed to redistribution of nitrogen and formation of a thin oxide layer on the sample due to annealing.

  6. Effect of n-implantation on the corrosive-wear properties of surgical Ti-6Al-4V alloy

    SciTech Connect

    Williams, J.M.; Beardsley, G.M.; Buchanan, R.A.; Bacon, R.K.

    1984-01-01

    The effects of N-ion implantation on the corrosive-wear properties of Ti-6Al-4V, an alloy used for construction of the femoral component of artificial hip joints in humans, were tested. In corrosive-wear tests designed to simulate pertinent hip-joint parameters, electrochemical corrosion currents were measured for cylindrical samples in saline electrolyte in an arrangement which allowed the samples to be rotated between loaded polyethylene pads simultaneously with the current measurement. To further quantify material removal, Zr markers were ion-implanted into some samples so that, by use of Rutherford backscattering, material removal could be detected by changes in position of the marker relative to the surface. Corrosion currents were greatly reduced by implantation of approximately 20 at. % N, but even implantation of the Zr markers also reduced corrosion currents. The marker experiments confirmed the low rate of material removal for the implanted samples. 10 references, 5 figures, 1 table.

  7. On the Use of Infrared Thermography for Analysis of Fatigue Damage in Ti6Al4V-Welded Joints

    NASA Astrophysics Data System (ADS)

    Liu, Jing; Gao, Xiao-Long; Zhang, Lin-Jie; Zhang, Jian-Xun

    2014-08-01

    The present work is aimed at comparatively studying fatigue damage evolution of a pulsed Nd:YAG laser beam-welded (LBW) joint and the base metal (BM) of Ti6Al4V alloy subjected to cyclic loading. To reveal crack nucleation and propagation during the fatigue process, in situ fatigue was generated using infrared measurement methods. The results indicate that the rate of damage accumulated in the LBW joint was higher than in the BM specimens during a fatigue test, which decreased the fatigue life of the LBW joint. This observation is attributable to the LBW joint fusion zone microstructure, which has a higher void nucleation and growth rate compared with the BM microstructure.

  8. Effects of laser peening on residual stresses and fatigue crack growth properties of Ti-6Al-4V titanium alloy

    NASA Astrophysics Data System (ADS)

    Zhou, J. Z.; Huang, S.; Zuo, L. D.; Meng, X. K.; Sheng, J.; Tian, Q.; Han, Y. H.; Zhu, W. L.

    2014-01-01

    The effects of laser peening (LP) with different laser peening coverage rates on residual stresses and fatigue crack growth (FCG) properties of Ti-6Al-4V titanium alloy were investigated. Residual stresses after LP and micro-structure with different fatigue striation patterns on fracture cross-sections were analyzed. Compressive residual stresses and dense dislocation arrangements can be obtained in the superficial layer after LP. The influence of compressive residual stresses induced under different LP coverage rates on FCG properties was revealed. LP coverage rate had an apparent influence on FCG properties as confirmed by the fatigue striation spacing on fracture cross-sections. Moreover, FCG rate decreased with the increase of compressive residual stresses perpendicular to the crack growth direction, which indicated that LP had an obvious inhibitory effects on FCG.

  9. Constitutive Model Modification of Titanium Alloy Ti-6Al-4V Based on Dislocation Pile-up Theory

    NASA Astrophysics Data System (ADS)

    Zhang, Yi-Chuan; Zhou, Tian-Feng; Che, Jiang-Tao; Liang, Zhi-Qiang; Wang, Xi-Bin

    2016-05-01

    Through the Split Hopkinson Pressure Bar (SHPB) test and the quasi-static tensile test on non-standard specimen of titanium alloy Ti-6Al-4V, the rules of the mechanical property changing with the specimen size under different temperatures are summarized, and the parameters of the classical constitutive Johnson-Cook (JC) model are determined. Based on the dislocation pile-up theory, the classical constitutive JC model is modified by considering the influence of grain size, and the modified JC model is established by adding a functional term Δσ into the classical constitutive model to describe the influence of the grain. The tensile testis analyzed by the finite element method (FEM) simulation. Comparing with the experimental results, the simulation results based on the modified JC model show much better accuracy than that by the classical JC model.

  10. Flaw growth of 6Al-4V STA titanium in nitrogen tetroxide with low nitric oxide content

    NASA Technical Reports Server (NTRS)

    Bixler, W. D.

    1972-01-01

    The sustained load flow growth characteristics of surface flowed 6Al-4V STA titanium specimens were determined when exposed to nitrogen tetroxide N2O4 having nitric oxide (NO) concentrations of 0.06 to 0.30%. Test temperatures ranged from 70 to 150 F. It was observed that the threshold stress intensity for the titanium decreased abruptly below on NO concentration of 0.18% and also decreased as the temperature increased. The threshold stress intensity was determined to be greater than or equal to 60% of the critical stress intensity for NO concentrations of 0.18 to 0.30% and temperatures of 90 and 120 F. Sustained load tests conducted in N2O4 vapor with a 0.30% NO concentration at 120 F indicated the threshold to be also greater than or equal to 60% of critical.

  11. Formation mechanism of linear friction welded Ti-6Al-4V alloy joint based on microstructure observation

    SciTech Connect

    Ma Tiejun; Chen Tao Li Wenya; Wang Shiwei; Yang Siqian

    2011-01-15

    The microstructure of the linear friction welded Ti-6Al-4V titanium alloy joint was investigated by optical microscope, scanning electronic microscope and transmission electron microscope. Results show that the dynamic recovery and recrystallization resulting from the intensive plastic deformation and fast heating and cooling processes during linear friction welding account for the superfine {alpha} + {beta} grains in the weld center. Fine {alpha} grains distribute in the {beta} matrix or at the boundaries of {beta} grains. A mass of dislocations networks and metastructures present within the {alpha} and {beta} grains. - Research Highlights: {yields} TEM is employed in the analysis. {yields} The dynamic recovery is the main mechanism in thermal deformation of TC4. {yields} Superfine grains in the weld result from dynamic recovery and dynamic recrystallizaion, but the recrystallization is inadequate.

  12. Effect of PostNitride Annealing on Wear and Corrosion Behavior of Titanium Alloy Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Anandan, C.; Mohan, L.

    2016-08-01

    Titanium alloy, Ti-6Al-4V, was plasma nitrided using RF plasma with 100% N at 800 °C and annealed at 850 °C in vacuum. XRD and XPS studies show the formation of titanium nitrides after nitriding and redistribution of nitrogen after annealing. Potentiodynamic polarization and electrochemical impedance spectroscopy studies in Hank's solution show that nitriding decreases the corrosion resistance of the substrate and postnitride annealing improves the corrosion resistance of the nitrided samples. After nitriding, wear rate has decreased by an order of magnitude in reciprocating wear experiments and decreased further in annealed samples in comparison with that of substrate. Thus, postnitride annealing improves both corrosion and wear resistance of the nitrided sample. These improvements are attributed to redistribution of nitrogen and formation of a thin oxide layer on the sample due to annealing.

  13. Non-contact acousto-thermal signatures in as received and fatigue damaged Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Sathish, Shamachary; Welter, John T.; Schehl, Norm; Jata, Kumar V.

    2014-02-01

    Interaction of high amplitude acoustic waves with materials produces a small increase in the temperature that can be detected and measured using an IR camera. The changes in temperature as a function of time, due to interaction of high amplitude 20 kHz acoustics, with as received and fatigue damaged polycrystalline Ti-6Al-4V samples are compared. The maximum temperature reached by the sample has been found to increase with increasing fatigue cycles. The role of multiple physical mechanisms, responsible for conversion acoustic energy to heat, like the sample geometry (finite dimension), the microstructure (grain size), and dislocation density are examined. The theoretically evaluated temperature changes are observed to be in reasonable agreement with experimental measurements. The significance of the details of microstructure and dislocation properties needed in theoretical evaluation of temperature changes are used to explain the observed differences between experimental measurements and theoretical calculations.

  14. Effects of the Heterogeneity in the Electron Beam Welded Joint on Mechanical Properties of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Liu, Jing; Gao, Xiao-Long; Zhang, Lin-Jie; Zhang, Jian-Xun

    2015-01-01

    The aim of this investigation was to evaluate the effect of microstructure heterogeneity on the tensile and low cycle fatigue properties of electron beam welded (EBW) Ti6Al4V sheets. To achieve this goal, the tensile and low cycle fatigue property in the EBW joints and base metal (BM) specimens is compared. During the tensile testing, digital image correlation technology was used to measure the plastic strain field evolution within the specimens. The experimental results showed that the tensile ductility and low cycle fatigue strength of EBW joints are lower than that of BM specimens, mainly because of the effect of microstructure heterogeneity of the welded joint. Moreover, the EBW joints exhibit the cyclic hardening behavior during low fatigue process, while BM specimens exhibit the cyclic softening behavior. Compared with the BM specimens with uniform microstructure, the heterogeneity of microstructure in the EBW joint is found to decrease the mechanical properties of welded joint.

  15. Preparation of biomedical Ag incorporated hydroxyapatite/titania coatings on Ti6Al4V alloy by plasma electrolytic oxidation

    NASA Astrophysics Data System (ADS)

    Zhou, Lan; Lü, Guo-Hua; Mao, Fei-Fei; Yang, Si-Ze

    2014-03-01

    Nano-Ag incorporated hydroxyapatite/titania (HA/TiO2) coatings were deposited on Ti6Al4V substrates by the plasma electrolytic oxidation process. Compared with the substrate, the deposited coatings display attractive mechanical and biomedical properties. First, the coatings have stronger wear resistance and corrosion resistance. Second, they show a strong antibacterial ability. The mean vitality of the P. gingivalis on the coating surfaces is reduced to about 21%. Third, the coatings have good biocompatibility. The mean viability of the fibroblast cells on the coating surface is increased to about 130%. With these attractive properties, Ag incorporated HA/TiO2 coatings may be useful in the biomedical field.

  16. Characterization and mechanical properties investigation of TiN-Ag films onto Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Du, Dongxing; Liu, Daoxin; Zhang, Xiaohua; Tang, Jingang; Xiang, Dinggen

    2016-03-01

    To investigate their effect on fretting fatigue (FF) resistance of a Ti-6Al-4V alloy, hard solid lubricating composite films of TiN with varying silver contents (TiN-Ag) were deposited on a Ti-6Al-4V alloy using ion-assisted magnetron sputtering. The surface morphology and structure were analyzed by atomic force microscopy, X-ray diffractometry, X-ray photoelectron spectroscopy, and transmission electron microscopy. The hardness, bonding strength, and toughness of films were tested using a micro-hardness tester, scratch tester, and a repeated press-press test system that was manufactured in-house, respectively. The FF resistance of TiN-Ag composite films was studied using self-developed devices. The results show that the FF resistance of a titanium alloy can be improved by TiN-Ag composite films, which were fabricated using hard TiN coating doped with soft Ag. The FF life of Ag0.5, Ag2, Ag5, Ag10 and Ag20 composite films is 2.41, 3.18, 3.20, 2.94 and 2.87 times as great as that of the titanium alloy, respectively. This is because the composite films have the better toughness, friction lubrication, and high bonding strength. When the atomic fraction of Ag changes from 2% to 5%, the FF resistance of the composite films shows the best performance. This is attributed to the surface integrity of the composite film is sufficiently fine to prevent the initiation and early propagation of FF cracks.

  17. Durability of Ti-6Al-4V/LaRC-PETI-5 adhesive bonded system for HSCT applications

    SciTech Connect

    Parvatareddy, H.; Pasricha, A.; Dillard, D.A.; Dillard, J.G.

    1996-12-31

    Structural adhesive joints are being widely used and studied as alternatives to conventional fasteners in the aerospace, automotive, and other industries. Adhesive bonding offers advantages such as lower weight and lower manufacturing costs. Furthermore, high performance adhesives which are currently being synthesized (e.g. epoxies, phenolics, acrylics, thermoplastic polyimides) offer other useful properties such as higher modulus, higher toughness, and stability at high temperatures. In the present study, the durability of the Ti-6Al-4V/LaRC PETI-5 adhesive bonded system is being evaluated utilizing double cantilever beam (DCB) fracture specimens. These DCB tests have been used extensively to study adhesive joints. The current study is part of a comprehensive study to develop a durable material system for application in the proposed mach 2.4 high speed civil transport (HSCT) aircraft. According to the design criteria, the material system to be used on the aircraft should be durable for over 60,000 hours of flight encountering temperatures during flight in the range of 177{degrees}C. Physical aging and chemical aging of the adhesive material are some of the important issues which have to be evaluated and taken into consideration for predicting the bond durability. In order to simulate the service environment conditions of the HSCT, the Ti-6Al-4V/LaRC PETI-5 bonds were aged in one of three temperatures; 150, 177, and 204{degrees}C, at one of three different environments; atmospheric air, and reduced air pressures of 2 psi air (13.8 KPa) and 0.2 psi air (1.38 KPa).

  18. Fabrication of highly ordered TiO2 nanotube arrays via anodization of Ti-6Al-4V alloy sheet.

    PubMed

    Wang, Lei; Zhao, Ting-ting; Zhang, Zhao; Li, Gang

    2010-12-01

    Uniform and highly ordered TiO2 nanotube arrays were fabricated by the electrochemical anodic oxidation on Ti-6Al-4V surface, using graphite plate as cathode and ethylene glycol (EG) with addition of a certain amount of H2O and NH4F as electrolyte, and the anodization voltage went up to a presetting voltage by stepwise increment. The morphology, structure and composition of TiO2 nanotube arrays were characterized by SEM, EDS, XRD and XPS. The formation process of TiO2 nanotubes was introduced in brief. The experiments were arranged by an orthogonal experiment method and the experimental results showed that the formation of TiO2 nanotube arrays was influenced by not only each factor (F- content, H2O content, external voltage and duration), but also cross correlation among the four factors. The optimal condition was F- content 0.2 wt%, H2O content 4 vol%, external voltage 40 V and duration 1 h in the studied electrochemical system, and the length of obtained nanotubes was 1.5 microm, the outer diameter was approximately 100 nm and the aspect ratio was 15. As-formed nanotube arrays were amorphous and changed to anatase TiO2 after annealed at 500 degrees C for 2 h in air ambience. XPS survey spectra revealed the surface of as-formed nanotube arrays containing Ti, O, C, F and N. The nanotube arrays on Ti-6Al-4V surface with better thermo-stability and crystallinity would have great potential in biomaterials. PMID:21121333

  19. Dissimilar-alloy laser welding of titanium: Ti6Al-4V to Beta-C{trademark}

    SciTech Connect

    Liu, P.S.; Baeslack, W.A. III; Hurley, J.

    1994-12-31

    Beta-C{sup TM} is a metastable-beta titanium alloy (nominal composition: Ti-3wt%Al-8wt%V-6wtTCr-4wt%Mo-4wt%Zr) which can be thermomechanically processed and heat treated to provide excellent combinations of strength, ductility, and fracture toughness. Recently, the increased application of metastable-beta titanium alloys in aerospace and commercial applications has resulted in the necessity to join these alloys to conventional alpha-beta titanium alloys. Based on this previous work, two approaches were considered for improving the ductility of dissimilar-alloy welds between Ti-6Al-4V and Beta-C{sup TM} in the present study: (1) application of a low heat input welding process to minimize the fusion zone and heat-affected zone (HAZ) beta grain size and (2) modification of the fusion zone chemical composition to allow greater microstructural optimization through postweld aging. CO{sub 2} laser welds were produced between Ti-6Al-4V and Beta-C{sup TM} sheet. Three different nominal fusion zone chemical compositions were obtained by varying the laser beam locations relative to the joint centerline and thereby melting different quantities of each base metal. For comparable postweld aging conditions, the laser welds exhibited ductilities superior to those of coarse-grained gas tungsten arc welds. Fracture analysis of the weld zone revealed a transition from a predominantly transgranular fracture in the low-temperature aged conditions to increasingly intergranular fracture following aging at higher temperature. This transition was promoted by an increase in the thickness and continuity of alpha phase at beta grain boundaries.

  20. Formation of hydroxyapatite layer on bioactive Ti and Ti-6Al-4V by simple chemical technique.

    PubMed

    Rakngarm, Achariya; Miyashita, Yukio; Mutoh, Yoshiharu

    2008-05-01

    Bioactive coatings on cp-Ti and Ti-6Al-4V were prepared by a simple chemical technique. Specimens of cp-Ti and Ti-6Al-4V were initially immersed in a 5 M NaOH solution at 60 degrees C for 24 h which resulted in the formation of a porous network structure composed of Na2Ti5O11 and TiO2. The specimens were then immersed in a Ca-rich solution either at 60 degrees C or at 36.5 degrees C for 24 h. During this treatment Na+ was released and Ti-OH groups were formed. Subsequently, TiO2 dissociated from the Ti-OH group and combined with calcium ions to form calcium titanate (CaTiO3), which was embedded in a titania gel layer during the immersion period. The specimens were then immersed in r-SBF at 36.5 degrees C for 1-30 days. After immersion in r-SBF for 3 days, HAp (hydroxyapatite) spheroids began to deposit on the substrates, and within a week the surfaces were covered. The HAp spheroids were 5 microm in size with a Ca/P ratio of 1.68 which was close to bone-like apatite (1.67). The average thicknesses of HAp layer after immersion in r-SBF for 3 days, 1 week, and 2 weeks were 3.8, 5.6, and 6.4 microm, respectively. A scratch test, used to evaluate the adhesive strength of the HAp layer, showed that the HAp layer was not scraped off until the applied load reached 26 N.

  1. Electrochemical behavior of 45S5 bioactive ceramic coating on Ti6Al4V alloy for dental applications

    NASA Astrophysics Data System (ADS)

    Machado López, M. M.; Espitia Cabrera, M. I.; Faure, J.; Contreras García, M. E.

    2016-04-01

    Titanium and its alloys are widely used as implant materials because of their mechanical properties and non-toxic behavior. Unfortunately, they are not bioinert, which means that they can release ions and can only fix the bone by mechanical anchorage, this can lead to the encapsulation of dense fibrous tissue in the body. The bone fixation is required in clinical conditions treated by orthopedic and dental medicine. The proposal is to coat metallic implants with bioactive materials to establish good interfacial bonds between the metal substrate and bone by increasing bioactivity. Bioactive glasses, ceramics specifically 45 S5 Bioglass, have drawn attention as a serious functional biomaterial because osseointegration capacity. The EPD method of bioglass gel precursor was proposed in the present work as a new method to obtain 45S5/Ti6A14V for dental applications. The coatings, were thermally treated at 700 and 800°C and presented the 45 S5 bioglass characteristic phases showing morphology and uniformity with no defects, quantification percentages by EDS of Si, Ca, Na, P and O elements in the coating scratched powders, showed a good proportional relationship demonstrating the obtention of the 45S5 bioglass. The corrosion tests were carried out in Hank's solution. By Tafel extrapolation, Ti6Al4V alloy showed good corrosion resistance in Hank's solution media, by the formation of a passivation layer on the metal surface, however, in the system 45S5/Ti6Al4V there was an increase in the corrosion resistance; icon-, Ecorr and corrosion rate decreased, the mass loss and the rate of release of ions, were lower in this system than in the titanium alloy without coating.

  2. Understanding the Microstructure Formation of Ti-6Al-4V During Direct Laser Deposition via In-Situ Thermal Monitoring

    NASA Astrophysics Data System (ADS)

    Marshall, Garrett J.; Young, W. Joseph; Thompson, Scott M.; Shamsaei, Nima; Daniewicz, Steve R.; Shao, Shuai

    2016-03-01

    Understanding the thermal phenomena associated with direct laser deposition (DLD) is an important step toward obtaining `process-property-performance' relationships for various designed parts and materials, as well as achieving increased process control for meeting application constraints. In this study, a thermally monitored laser engineered net shaping (LENS™) system was used with time-invariant (uncontrolled) build parameters to construct Ti-6Al-4V cylinders. During fabrication, the part's thermal history and melt pool temperature were recorded via an in-chamber infrared camera and a dual-wavelength pyrometer, respectively. These tools demonstrate the use of non-destructive thermographic inspection for ensuring target part quality and/or microstructure. For the chosen part geometry, the melt pool was found to be approximately 40%-50% superheated during DLD, reaching temperatures as high as 2500°C. Temperature gradients varied and peaked around 1000°C/mm along the diameter of the relatively small cylinders. Cooling rates within the melt pool were found to increase as maximum melt pool temperature increased, for instance, from 12,000°C/s to 25,000°C/s. The post-DLD Ti-6Al-4V microstructure was found to vary from columnar near the substrate, or substrate-affected zone, to equiaxed approximately 2-3 mm from the substrate. Bulk heating of the part due to successive layer deposits was shown to promote α″ to an α + β decomposition, while prior- β grains were observed near and far from the substrate.

  3. Novel production method and in-vitro cell compatibility of porous Ti-6Al-4V alloy disk for hard tissue engineering.

    PubMed

    Bhattarai, Shanta Raj; Khalil, Khalil Abdel-Razek; Dewidar, Montasser; Hwang, Pyoung Han; Yi, Ho Keun; Kim, Hak Yong

    2008-08-01

    Porous metals are attractive due to its unique physical, mechanical, and new bone tissue ingrowth properties. In the present study, the production of highly porous Ti-6Al-4V parts by powder metallurgical technology and subsequently it's uses in in vitro bone tissue engineering is described. A space-holder method using carbamide with different particle size to produce parts with porosities between 35 and 70% were applied. The compressive strength and Young's modulus of porous Ti-6Al-4V were determined. Results indicated that stress and Young's modulus decrease with increasing porosity and pore size. The porous parts are characterized by scanning electron microscopy. Furthermore, study was to investigate the effects of three different porosities of porous Ti-6Al-4V (35, 50, and 70%) on proliferation, differentiation, and cell-matrix interaction of mouse osteoblast-like cells, MC-3T3. Results showed that the cell proliferation was significantly (p < 0.05) higher on 70% porous Ti-6Al-4V. However, synthesis of different types of extra cellular matrix proteins was also more abundant on 70% porous Ti-6Al-4V than 35 and 50% porous Ti-6Al-4V disk except some specific proteins. An increase in alkaline phosphate activity was significantly (p < 0.05) higher on 70 and 50% porous Ti-6Al-4V disk after 12 days of MC-3T3 cells incubation. Above all, results indicated that porosity (nearly 70%) of porous Ti-6Al-4V topography affects proliferation and differentiation of osteoblast-like MC-3T3 cells. The results showed that this novel process is a promise to fabricate porous biomaterials for bone implants.

  4. In vitro and in vivo performance of bioactive Ti6Al4V/TiC/HA implants fabricated by a rapid microwave sintering technique.

    PubMed

    Choy, Man Tik; Tang, Chak Yin; Chen, Ling; Wong, Chi Tak; Tsui, Chi Pong

    2014-09-01

    Failure of the bone-implant interface in a joint prosthesis is a main cause of implant loosening. The introduction of a bioactive substance, hydroxyapatite (HA), to a metallic bone-implant may enhance its fixation on human bone by encouraging direct bone bonding. Ti6Al4V/TiC/HA composites with a reproducible porous structure (porosity of 27% and pore size of 6-89 μm) were successfully fabricated by a rapid microwave sintering technique. This method allows the biocomposites to be fabricated in a short period of time under ambient conditions. Ti6Al4V/TiC/HA composites exhibited a compressive strength of 93 MPa, compressive modulus of 2.9 GPa and microhardness of 556 HV which are close to those of the human cortical bone. The in vitro preosteoblast MC3T3-E1 cells cultured on the Ti6Al4V/TiC/HA composite showed that the composite surface could provide a biocompatible environment for cell adhesion, proliferation and differentiation without any cytotoxic effects. This is among the first attempts to study the in vivo performance of load-bearing Ti6Al4V/TiC and Ti6Al4V/TiC/HA composites in a live rabbit. The results indicated that the Ti6Al4V/TiC/HA composite had a better bone-implant interface compared with the Ti6Al4V/TiC implant. Based on the microstructural features, the mechanical properties, and the in vitro and in vivo test results from this study, the Ti6Al4V/TiC/HA composites have the potential to be employed in load-bearing orthopedic applications.

  5. An experimental study of the (Ti-6Al-4V)-xH phase diagram using in situ synchrotron XRD and TGA/DSC techniques.

    SciTech Connect

    Sun, Pei; Fang, Z. Zak; Koopman, Mark; Paramore, James D.; Chandran, K. S. Ravi; Ren, Yang; Lu, Jun

    2015-02-01

    Hydrogen has been investigated for decades as a temporary alloying element to refine the microstructure of Ti-6Al-4V, and is now being used in a novel powder metallurgy method known as "hydrogen sintering and phase transformation". Pseudo-binary phase diagrams of (Ti-6Al-4V)-xH have been studied and developed, but are not well established due to methodological limitations. In this paper, in situ studies of phase transformations during hydrogenation and dehydrogenation of (Ti-6Al-4V)-xH alloys were conducted using high-energy synchrotron X-ray diffraction (XRD), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The eutectoid phase transformation of β ↔ α + δ was observed in the (Ti-6Al-4V)-xH alloy via in situ synchrotron XRD at 211 °C with a hydrogen concentration of 37.5 at.% (measured using TGA-DSC). The relationships of hydrogen composition to partial pressure and temperature were investigated in the temperature range 450-900°C. Based on these results, a partial pseudo-binary phase diagram of (Ti-6Al-4V)-xH is proposed for hydrogen compositions up to 60 at.% in the temperature range 100-900°C. Using the data collected in real time under controlled parameters of temperature, composition and hydrogen partial pressure, this work characterizes relevant phase transformations and microstructural evolution for practical titanium-hydrogen technologies of Ti-6Al-4V.

  6. Nanotopography and Surface Stress Analysis of Ti6Al4V Bioimplant: An Alternative Design for Stability

    NASA Astrophysics Data System (ADS)

    Patel, Sweetu; Solitro, Giovanni Francesco; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T.; Amirouche, Farid; Shokuhfar, Tolou

    2015-11-01

    The mechanical stability of biomedical Ti6Al4V rods with vertically aligned nanotubes structure formed on their surface has yet to be fully tested during insertion into the bone. The surface of rods impacted during insertion into a bone makes shear contact with bone, generating an interfacial stress. This stress plays an important role in osseointegration and may contribute to loosening between the bone and the implant during surgery. In the current study, the mechanical stability of various Ti6Al4V surfaces, including machined (M), rough (R), machined-anodized (MA), and rough-anodized (RA) surfaces, were tested and fully analyzed during insertion and pullout test into a simulant bone with densities 15 and 20 pounds per cubic foot (pcf). Our initial results from the field emission scanning electron microscopy images taken before and after insertion reveal that titania nanotubes remained stable and maintained their structural integrity during the insertion and pullout Instron test. Furthermore, from the interfacial stress calculation during the insertion, it was observed that compared with nonanodized rods, a higher force was required to insert the anodized rods. The interfacial stress generated during the insertion of anodized rods was 1.03 ± 0.11 MPa for MA and 1.10 ± 0.36 MPa for RA, which is significantly higher ( p < 0.05) than nonanodized rods with 0.36 ± 0.07 MPa for M and 0.36 ± 0.08 MPa for R in simulant bone with density of 15 pcf. Similar behavior was also observed in 20 pcf simulant bone. Energy dissipated during anodized rod insertion (i.e., MA = 1.3 ± 0.04 Nm and RA = 1.23 ± 0.24 Nm) was not significantly different than nonanodized rod insertion (i.e., M = 0.9 ± 0.05 Nm and R = 1.04 ± 0.04 Nm) into 15 pcf simulant bone. The high stress during insertion of anodized rods suggests that the nanotubes on the surface can cause gripping and high friction on the radial side, resisting the counter motion of the bone. The latter may play a beneficial

  7. Characterization and corrosion behavior of hydroxyapatite coatings on Ti6Al4V fabricated by electrophoretic deposition

    NASA Astrophysics Data System (ADS)

    Kwok, C. T.; Wong, P. K.; Cheng, F. T.; Man, H. C.

    2009-04-01

    In order to increase the bone bioactivity of the metallic implants, hydroxyapatite (HA) is often coated on their surface so that a real bond with the surrounding bone tissue can be formed. Plasma spraying of HA coatings is currently the only commercial process in use but long-term stability of plasma sprayed coatings could be a problem because of their high degree of porosities, poor bond strength, presence of a small amount of amorphous phase with non-stoichiometric composition, and non-uniformity. In the present study, cathodic electrophoretic deposition (EPD) has been attempted for depositing HA coatings on Ti6Al4V followed by vacuum sintering at 800 °C. Submicron HA powders with different morphologies including spherical, needle-shaped and flake-shaped were used in the EDP process to produce dense coatings. Moreover, carbon nanotubes (CNTs) were also used to reinforce the HA coating for enhancing its hardness. The surface morphology, compositions and microstructure of the HA coated Ti6Al4V were investigated by electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffractometry, respectively. Electrochemical corrosion behavior of the HA coatings in Hanks' solution at 37 °C was investigated by means of open-circuit potential measurement and cyclic potentiodynamic polarization tests. Surface hardness, adhesion strength and bone bioactivity of the coatings were also studied. All HA coated specimens had a thickness of about 10 μm and free of cracks, with corrosion resistance higher than that of the substrate and adhesion strength higher than that of plasma sprayed coating. The enhanced properties could be attributed to the use of submicron-sized HA particles in the low-temperature EDP process. Among the three types of HA powder, spherical powder yielded the densest coating whereas the flake-shaped powder yielded the most porous coatings. Compared with monolithic HA coating, the CNT-reinforced HA coating markedly increased the coating hardness

  8. Compressive mechanical compatibility of anisotropic porous Ti6Al4V alloys in the range of physiological strain rate for cortical bone implant applications.

    PubMed

    Li, Fuping; Li, Jinshan; Kou, Hongchao; Huang, Tingting; Zhou, Lian

    2015-09-01

    Porous titanium and its alloys are believed to be promising materials for bone implant applications, since they can reduce the "stress shielding" effect by tailoring porosity and improve fixation of implant through bone ingrowth. In the present work, porous Ti6Al4V alloys for biomedical application were fabricated by diffusion bonding of alloy meshes. Compressive mechanical behavior and compatibility in the range of physiological strain rate were studied under quasi-static and dynamic conditions. The results show that porous Ti6Al4V alloys possess anisotropic structure with elongated pores in the out-of-plane direction. For porous Ti6Al4V alloys with 60-70 % porosity, more than 40 % pores are in the range of 200-500 μm which is the optimum pore size suited for bone ingrowth. Quasi-static Young's modulus and yield stress of porous Ti6Al4V alloys with 30-70 % relative density are in the range of 6-40 GPa and 100-500 MPa, respectively. Quasi-static compressive properties can be quantitatively tailored by porosity to match those of cortical bone. Strain rate sensitivity of porous Ti6Al4V alloys is related to porosity. Porous Ti6Al4V alloys with porosity higher than 50 % show enhanced strain rate sensitivity, which is originated from that of base materials and micro-inertia effect. Porous Ti6Al4V alloys with 60-70 % porosity show superior compressive mechanical compatibility in the range of physiological strain rate for cortical bone implant applications.

  9. Microvascular response of striated muscle to common arthroplasty-alloys: A comparative in vivo study with CoCrMo, Ti-6Al-4V, and Ti-6Al-7Nb.

    PubMed

    Kraft, Clayton N; Burian, Björn; Diedrich, Oliver; Gessmann, Jan; Wimmer, Markus A; Pennekamp, Peter H

    2005-10-01

    The impairment of skeletal muscle microcirculation by a biomaterial may have profound consequences. Due to excellent physical and corrosion characteristics, CoCrMo-, Ti-6Al-4V-, and Ti-6Al-7Nb-alloys are commonly used in orthopedic surgery. Yet concern has been raised with regard to the implications of inevitable corrosion product of these metals on the surrounding biologic environment, particularly in the case of CoCrMo. We, therefore, studied in vivo nutritive perfusion and leukocytic response of striated muscle to these alloys, thereby drawing conclusions on their inflammatory potential. In 28 hamsters, utilizing the dorsal skinfold chamber preparation and intravital microscopy, we could demonstrate that the implant material CoCrMo has a marked impact on local microvascular parameters. While the Ti-alloys Ti-6Al-4V and Ti-6Al-7Nb induced only a transient and moderate inflammatory response, the implantation of a CoCrMo sample led to a distinct and persistent activation of leukocytes combined with disruption of the microvascular endothelial integrity and marked leukocyte extravasation. Animals with Ti-alloys showed a clear tendency of recuperation, while in all but one CoCrMo-treated animals, a breakdown of microcirculation prior to the scheduled end of the experiment was observed. Overall, the alloy Ti-6Al-7Nb was tolerated slightly better than Ti-6Al-4V under the chosen test conditions, though this discrepancy was not statistically significant. Conclusively, the commonly used biomaterials Ti-6Al-7Nb and Ti-6Al-4V induce a considerably lower inflammatory response in the skeletal muscle microvascular system, compared to a CoCrMo-alloy. With a minimum of adverse host reaction, our results indicate that for this particular model Ti-alloys are better tolerated than CoCrMo implant materials.

  10. A Modified Johnson-Cook Constitutive Equation to Predict Hot Deformation Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cai, Jun; Wang, Kuaishe; Zhai, Peng; Li, Fuguo; Yang, Jie

    2014-09-01

    A modified Johnson-Cook constitutive equation of Ti-6Al-4V alloy is proposed based on hot compression tests performed in the temperature range of 1073-1323 K and strain rate 0.001-1 s-1. The experimental stress-strain data were employed to develop the modified Johnson-Cook constitutive equation of different phase regimes (α + β and β phase). The predicted flow stresses using the developed equation were compared with experimental data. Correlation coefficient (R) and average absolute relative error (AARE) were introduced to verify the validity of the constitutive equation. The values of R and AARE for α + β phase were 0.990 and 7.81%, respectively. And in β phase region, the values of R and AARE were 0.985 and 10.36%, respectively. Meanwhile, the accuracy, the number of material constants involved, and the computational time required of the constitutive equation were evaluated by comparing with a strain-compensated Arrhenius-type constitutive equation. The results indicate that accuracy of modified Johnson-Cook constitutive equation is higher than that of compensated Arrhenius-type model at α + β phase, while lower at single β phase region. Meanwhile, the time required for evaluating the material constants of modified Johnson-Cook constitutive equation is much shorter than that of the strain-compensated Arrhenius type ones.

  11. Evolutionary-based Design and Control of Geometry Aims for AMD-manufacturing of Ti-6Al-4V Parts

    NASA Astrophysics Data System (ADS)

    Möller, Mauritz; Baramsky, Nicolaj; Ewald, Ake; Emmelmann, Claus; Schlattmann, Josef

    Additive Metal Deposition (AMD) is an additive manufacturing process building parts based on a nozzle-fed powder by laser assisted solidification. The AMD technology offers unique advantages for the production of near net-shape parts. In contrast to the powder bed-based technologies it provides a high productivity grade. Today AMD lacks reproducible process strategies manufacturing large parts in narrow tolerances. The building height of a single layer and the geometrical shape of a whole part alter progressively with increasing part dimensions - consecutively leading to a higher effort in the manufacturing-process development for such parts. To reduce this effort, in this paper first an iterative identification of optimal process parameters is performed by following an evolutionary algorithm under varied BC. Based on the geometry-related parameter sets, tolerances are defined. The process strategies and tolerances are validated for a prototype application considering the defined quality aims. Finally the results are discussed and summarized in an a-priori process design guideline for AMD Ti6Al4V-parts.

  12. Microstructural characterization of Ti-6Al-4V alloy subjected to the duplex SMAT/plasma nitriding.

    PubMed

    Pi, Y; Faure, J; Agoda-Tandjawa, G; Andreazza, C; Potiron, S; Levesque, A; Demangel, C; Retraint, D; Benhayoune, H

    2013-09-01

    In this study, microstructural characterization of Ti-6Al-4V alloy, subjected to the duplex surface mechanical attrition treatment (SMAT)/nitriding treatment, leading to improve its mechanical properties, was carried out through novel and original samples preparation methods. Instead of acid etching which is limited for morphological characterization by scanning electron microscopy (SEM), an original ion polishing method was developed. Moreover, for structural characterization by transmission electron microscopy (TEM), an ion milling method based with the use of two ions guns was also carried out for cross-section preparation. To demonstrate the efficiency of the two developed methods, morphological investigations were done by traditional SEM and field emission gun SEM. This was followed by structural investigations through selected area electron diffraction (SAED) coupled with TEM and X-ray diffraction techniques. The results demonstrated that ionic polishing allowed to reveal a variation of the microstructure according to the surface treatment that could not be observed by acid etching preparation. TEM associated to SAED and X-ray diffraction provided information regarding the nanostructure compositional changes induced by the duplex SMAT/nitriding process.

  13. Effects of Recrystallization on Microstructure and Texture Evolution of Cold-Rolled Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Jiang, Haitao; Dong, Peng; Zeng, Shangwu; Wu, Bo

    2016-05-01

    The effects of recrystallization during annealing process on microstructure and texture evolution of cold-rolled Ti-6Al-4V alloy plates were investigated. The plates after cold rolling with a thickness reduction of 5, 10, and 15% were annealed under different conditions of 750 °C for 1 h, 800 °C for 1 h, and 800 °C for 1.5 h, respectively. It was found out that the recrystallization temperature decreased with increasing rolling reduction due to higher storage energy, while the extension of annealing time caused grain growth. For the cold-rolled plate with a reduction of 10%, the resulting microstructure showed more equal-axis grains after annealing at 800 °C for 1 h, among different conditions. Moreover, the XRD results showed that the cold-rolled plate composed mainly of {0001} <10-10> basal texture, {10-11} <1-210> and {01-12} <10-10> pyramidal textures, and {01-10} <10-10> prismatic texture, and that the weak {10-11} <1-210> texture was transformed to components {01-12} <10-10> and {01-10} <10-10>, which were expected to improve formability. Electron back-scattered diffraction results ascertained that two mechanisms, i.e., recrystallization sites of preferred orientations and favorable grain growth both played important roles in static recrystallization.

  14. Tribocorrosion mechanisms of Ti6Al4V biomedical alloys in artificial saliva with different pHs

    NASA Astrophysics Data System (ADS)

    Licausi, M. P.; Igual Muñoz, A.; Amigó Borrás, V.

    2013-10-01

    Titanium and its alloys has been widely used for the design of dental implants because of its biocompatibility, mechanical properties and corrosion resistance. The powder-metallurgy process is a promising alternative to the casting fabrication process of titanium alloys for bone implants design as the porous structure mimics the natural bone structures, allowing the bone to grow into the pores which results in a better fixation of the artificial implant. However, under in vivo conditions the implants are subjected to tribocorrosion phenomenon, which consists in the degradation mechanisms due to the combined effect of wear and corrosion. The aim of this study is to evaluate the tribocorrosion behaviour of cast and sintered Ti6Al4V biomedical alloy for dental applications using the cast material as reference. Titanium samples were tested in artificial human saliva solution with three different pHs (3, 6, 9) and in an acidic saliva with 1000 ppm fluorides (AS-3-1000F-) by different electrochemical techniques (potentiodynamic curves, potentiostatic tests and tribo-electrochemical tests). Cast and sintered titanium alloys exhibit the same tribocorrosion mechanisms in AS independently of the pH which consists in plastic deformation with passive dissolution, but the addition of fluorides to the acidified solution changes the degradation mechanism towards active dissolution of the titanium alloys.

  15. Effect of Variants of Thermomechanical Working and Annealing Treatment on Titanium Alloy Ti6Al4V Closed Die Forgings

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, V. Anil; Kumar, P. Ram

    2016-06-01

    Performance of titanium alloy Ti6Al4V pressure vessels made of closed die forged domes of route `B' (multiple step forged and mill annealed) is reported to be better than route `A' (single/two step forged and mill annealed). Analysis revealed that forgings processed through route `B' have uniformity in microstructure and yield strength at various locations within the forging, as compared to that of route `A.' It is attributed to in-process recrystallization (dynamic as well as static) of route `B' forgings as compared to limited recrystallization of route `A' forgings. Further, post-forging recrystallization annealing (RA) effect is found to be more significant for route `A' forgings in achieving uniform microstructure and mechanical properties, since route `B' forgings have already undergone similar phenomenon during the thermomechanical working process itself. Considering prime importance of yield strength, statistical scatter in yield strength values within the forgings have been evaluated for forgings of both the routes. Standard deviation in the yield strength of route `B' forgings was lower (<10 MPa) as compared to route `A' (>15 MPa), which later became lower (~10 MPa) after RA with a minor decrease in yield strength. The present work discusses these variants of thermomechanical processing along with annealing to achieve better uniformity in properties and microstructure.

  16. Study on load relaxation based on hot bending and sizing of Ti6Al4V alloy sheet

    NASA Astrophysics Data System (ADS)

    Po, Liu; Yingying, Zong; Debin, Shan; Bin, Guo

    2013-05-01

    The mechanism of hot sizing following sheet thermal forming of titanium alloy is considered as stress relaxation based on creep flow. A certain amount of internal stress in sheet metal parts can be relaxed during hot-sizing stage and hence the springback can be markedly reduced. Hot v-bending of Ti6Al4V sheet were carried out to study the behavior of load relaxation and springback in specimens after hot sizing, also known as shape retention. Experimental results reveal that load relaxation occurs during hot sizing following sheet v-bending. Reduction of springback angle obtained using hot sizing is obviously larger than that obtained without hot sizing under the same thermal environment. During hot sizing, springback angle decreases with increase in temperature and time, respectively. Load relaxation behavior is affected by loading method, namely constant velocity and two step loading. The linear relation between creep rate and load relaxation rate was deduced in hot-sizing stage. The calculated ratio shows good agreement with experimental data obtained by two-step loading. V-bending and sizing together with appropriate loading method are demonstrated as a good approach for stress relaxation analysis.

  17. Self-assembled monolayers of alendronate on Ti6Al4V alloy surfaces enhance osteogenesis in mesenchymal stem cells

    NASA Astrophysics Data System (ADS)

    Rojo, Luis; Gharibi, Borzo; McLister, Robert; Meenan, Brian J.; Deb, Sanjukta

    2016-07-01

    Phosphonates have emerged as an alternative for functionalization of titanium surfaces by the formation of homogeneous self-assembled monolayers (SAMs) via Ti-O-P linkages. This study presents results from an investigation of the modification of Ti6Al4V alloy by chemisorption of osseoinductive alendronate using a simple, effective and clean methodology. The modified surfaces showed a tailored topography and surface chemistry as determined by SEM microscopy and RAMAN spectroscopy. X-ray photoelectron spectroscopy revealed that an effective mode of bonding is created between the metal oxide surface and the phosphate residue of alendronate, leading to formation of homogenous drug distribution along the surface. In-vitro studies showed that alendronate SAMs induce differentiation of hMSC to a bone cell phenotype and promote bone formation on modified surfaces. Here we show that this novel method for the preparation of functional coatings on titanium-based medical devices provides osseoinductive bioactive molecules to promote enhanced integration at the site of implantation.

  18. Effect of Powder Reuse Times on Additive Manufacturing of Ti-6Al-4V by Selective Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Tang, H. P.; Qian, M.; Liu, N.; Zhang, X. Z.; Yang, G. Y.; Wang, J.

    2015-03-01

    An advantage of the powder-bed-based metal additive manufacturing (AM) processes is that the powder can be reused. The powder reuse or recycling times directly affect the affordability of the additively manufactured parts, especially for the AM of titanium parts. This study examines the influence of powder reuse times on the characteristics of Ti-6Al-4V powder, including powder composition, particle size distribution (PSD), apparent density, tap density, flowability, and particle morphology. In addition, tensile samples were manufactured and evaluated with respect to powder reuse times and sample locations in the powder bed. The following findings were made from reusing the same batch of powder 21 times for AM by selective electron beam melting: (i) the oxygen (O) content increased progressively with increasing reuse times but both the Al content and the V content remained generally stable (a small decrease only); (ii) the powder became less spherical with increasing reuse times and some particles showed noticeable distortion and rough surfaces after being reused 16 times; (iii) the PSD became narrower and few satellite particles were observed after 11 times of reuse; (iv) reused powder showed improved flowability; and (v) reused powder showed no measurable undesired influence on the AM process and the samples exhibited highly consistent tensile properties, irrespective of their locations in the powder bed. The implications of these findings were discussed.

  19. Dilatometric Analysis and Microstructural Investigation of the Sintering Mechanisms of Blended Elemental Ti-6Al-4V Powders

    NASA Astrophysics Data System (ADS)

    Kim, Youngmoo; Lee, Junho; Lee, Bin; Ryu, Ho Jin; Hong, Soon Hyung

    2016-09-01

    The densification behavior of mixed Ti and Al/V master alloy powders for Ti-6Al-4V was investigated by a series of dilatometry tests to measure the shrinkage of the samples with the sintering temperature. The corresponding microstructural changes were examined under various sintering conditions with optical microscopy, energy-dispersive spectroscopy, and X-ray diffraction analyses. From these results, the consolidation of the mixed powders was divided into two domains: (i) sintering densification and solute homogenization of Ti and Al/V master alloy particles below 1293 K (1020 °C), and (ii) densification of Ti alloy phases above 1293 K (1020 °C). In the lower temperature region, the inter-diffusion between Ti and Al/V master alloy particles dominated the sintering of the mixed powders because the chemical gradient between two types of particles outweighed the surface energy reduction. Following chemical homogenization, the densification induced the shrinkage of the Ti alloy phases to reduce their surface energies. These tendencies are also supported by the density and grain size variations of the sintered specimens with temperature. The apparent activation energies of the sintering and grain growth for Ti alloy particles are 85.91 ± 6.93 and 37.33 kJ/mol, respectively, similar to or slightly lower than those of pure Ti particles. The difference was attributed to the slower self-diffusion of Ti resulting from the alloying of Al and V into in the Ti matrix.

  20. Formation of bioactive functionally graded structure on Ti-6Al-4V alloy by chemical surface treatment.

    PubMed

    Kim, H M; Takadama, H; Miyaji, F; Kokubo, T; Nishiguchi, S; Nakamura, T

    2000-09-01

    An Al- and V-free sodium titanate hydrogel layer with a graded structure where the sodium titanate gradually decreases toward the interior, was formed on the surface of Ti-6Al-4V alloy, when the alloy was exposed to 5M NaOH solution at 60 degrees C for 24 h. This gel layer was transformed into an amorphous sodium titanate layer without giving considerable change in the graded structure, except a little increase in the depth of the oxygen distribution by a heat treatment at 600 degrees C for 1 h. The sodium titanate layer formed Ti-OH groups on its surface by exchanging its Na+ ion with H3O+ ion in simulated body fluid when soaked in the fluid, and thus formed Ti-OH groups induced the apatite nucleation. The apatite layer also formed a graded structure toward the substrate. The strong bond of the apatite layer to the substrate was attributed to this graded structure.

  1. Surface modification of Ti6Al4V alloy by PIII at high temperatures: Effects of plasma potential

    NASA Astrophysics Data System (ADS)

    Silva, M. M.; Ueda, M.; Pichon, L.; Reuther, H.; Lepienski, C. M.

    2007-04-01

    The present work is aimed to analyzing the influence of the plasma potential in the efficiency of plasma immersion ion implantation (PIII) process with nitrogen, at high temperatures (550 °C and 800 °C), applied to the Ti6Al4V alloy to increase its wear resistance. Treatments with plasma potentials (PP) at 420 V and 90 V were carried out. In the first case, in accordance with AES (Auger Electron Spectroscopy) analysis, nitrogen rich layers of 100 nm and 150 nm of thickness had been obtained, for total treatment times of 60 min and 120 min, respectively. For the treatments with lower PP of 90 V, the treated layers thicknesses have been measured by GDOS (Glow Discharge Optical Spectroscopy) and their values are 1 μm and 1.5 μm for treatments of 120 min and 240 min, respectively. The hardness values were determined for the samples treated with high PP by nanoindentation technique and a significant increase was observed for this treatment, reaching 11 GPa (60 min) and 19 GPa (120 min), which can be compared to 3.5-4.0 GPa obtained for the untreated samples. Pin-on-disk wear tests show that wear resistance increases after all these treatments. The friction coefficient as well as the wear rates are measured with a tribometer.

  2. Self-assembled monolayers of alendronate on Ti6Al4V alloy surfaces enhance osteogenesis in mesenchymal stem cells

    PubMed Central

    Rojo, Luis; Gharibi, Borzo; McLister, Robert; Meenan, Brian J.; Deb, Sanjukta

    2016-01-01

    Phosphonates have emerged as an alternative for functionalization of titanium surfaces by the formation of homogeneous self-assembled monolayers (SAMs) via Ti-O-P linkages. This study presents results from an investigation of the modification of Ti6Al4V alloy by chemisorption of osseoinductive alendronate using a simple, effective and clean methodology. The modified surfaces showed a tailored topography and surface chemistry as determined by SEM microscopy and RAMAN spectroscopy. X-ray photoelectron spectroscopy revealed that an effective mode of bonding is created between the metal oxide surface and the phosphate residue of alendronate, leading to formation of homogenous drug distribution along the surface. In-vitro studies showed that alendronate SAMs induce differentiation of hMSC to a bone cell phenotype and promote bone formation on modified surfaces. Here we show that this novel method for the preparation of functional coatings on titanium-based medical devices provides osseoinductive bioactive molecules to promote enhanced integration at the site of implantation. PMID:27468811

  3. Self-assembled monolayers of alendronate on Ti6Al4V alloy surfaces enhance osteogenesis in mesenchymal stem cells.

    PubMed

    Rojo, Luis; Gharibi, Borzo; McLister, Robert; Meenan, Brian J; Deb, Sanjukta

    2016-01-01

    Phosphonates have emerged as an alternative for functionalization of titanium surfaces by the formation of homogeneous self-assembled monolayers (SAMs) via Ti-O-P linkages. This study presents results from an investigation of the modification of Ti6Al4V alloy by chemisorption of osseoinductive alendronate using a simple, effective and clean methodology. The modified surfaces showed a tailored topography and surface chemistry as determined by SEM microscopy and RAMAN spectroscopy. X-ray photoelectron spectroscopy revealed that an effective mode of bonding is created between the metal oxide surface and the phosphate residue of alendronate, leading to formation of homogenous drug distribution along the surface. In-vitro studies showed that alendronate SAMs induce differentiation of hMSC to a bone cell phenotype and promote bone formation on modified surfaces. Here we show that this novel method for the preparation of functional coatings on titanium-based medical devices provides osseoinductive bioactive molecules to promote enhanced integration at the site of implantation. PMID:27468811

  4. Structure and tribological performance by nitrogen and oxygen plasma based ion implantation on Ti6Al4V alloy

    NASA Astrophysics Data System (ADS)

    Feng, Xingguo; Sun, Mingren; Ma, Xinxin; Tang, Guangze

    2011-09-01

    Ti6Al4V alloy was implanted with nitrogen-oxygen mixture by using plasma based ion implantation (PBII) at pulsed voltage -10, -30 and -50 kV. The implantation was up to 6 × 1017 ions/cm2 fluence. The changes in chemical composition, structure and hardness of the modified surfaces were studied by XPS and nanoindentation measurements. According to XPS, it was found that the modified layer was predominantly TiO2, but contained small amounts of TiO, Ti2O3, TiN and Al2O3 between the outmost layer and metallic substrate. Surface hardness and wear resistance of the samples increased significantly after PBII treatment, the wear rate of the sample implanted N2-O2 mixture at -50 kV decreased eight times than the untreated one. The sample implanted N2-O2 mixture showed better wear resistance than that of the sample only implanted oxygen at - 50 kV. The wear mechanism of untreated sample was abrasive-dominated and adhesive, and the wear scar of the sample implanted at -50 kV was characterized by abrasive wear-type ploughing.

  5. Behavior of surface and corner cracks subjected to tensile and bending loads in Ti-6Al-4V alloy

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Mettu, Sambi R.

    1990-01-01

    The behavior of part-through flaws with regard to failure under monotonic loading and their growth under fatigue loading was studied experimentally and analytically. Comparisons are made of experimental values of toughness obtained using surface and corner cracked specimens with those obtained using standard test specimens, and also experimental growth cycles were compared with numerical predictions using the NASA/FLAGRO computer program. Tests were conducted on various types of surface and corner cracks under tensile and bending loads. Room temperature lab air provided the test environment. The material used in this study was the Ti-6Al-4V alloy in the solution treated and aged (STA) and stress relieved condition. Detailed tabulation of the fracture toughness data and results of life prediction using the NASA/FLAGRO program are presented. Fatigue crack growth rates for the part-through cracked specimens are compared with a base curve fitted from the data obtained using standard specimens. The fatigue loading used in the crack growth testing was constant-amplitude sinusoidal type.

  6. Effect of Wire-EDM cutting parameters on material removal rate of titanium alloy (Ti6Al4V)

    NASA Astrophysics Data System (ADS)

    Azam, N.; Afendi, M.

    2016-07-01

    In this study, titanium alloy (Ti6Al4V) which is also known as difficult to cut material is used as workpiece. Seven main parameters namely pulse duration (A), pulse interval (B), servo voltage (C), ignition pulse current (D), wire tension (E), wire speed (F) and dielectric pressure (G) have been experimentally studied by using Taguchi method as well as the determination of optimum parameters for material removal rate (MRR). Analysis of variance (ANOVA) has been used for recognizing the level of significant of WEDM cutting parameter for optimizing MRR and the result found that pulse duration and servo voltage give significant effect on MRR. While according to Signal to Noise (S/N) ratio response table for MRR, the parameters combination of A3B3C3D3E1F3G3 give the optimum value for MRR. It is also observed that the predicted results agree with the experimental values within an error of 4.6 %.

  7. Effects of Process Parameters on Deformation and Temperature Uniformity of Forged Ti-6Al-4V Turbine Blade

    NASA Astrophysics Data System (ADS)

    Luo, Shiyuan; Zhu, Dahu; Hua, Lin; Qian, Dongsheng; Yan, Sijie; Yu, Fengping

    2016-09-01

    This work is motivated by the frequent occurrence of macro- and microdefects within forged Ti-6Al-4V turbine blades due to the severely nonuniform strain and temperature distributions. To overcome the problem of nonuniformity during the blade forging operation, firstly, a 2D coupled thermo-mechanical finite element approach using the strain-compensated Arrhenius-type constitutive model is employed to simulate the real movements and processing conditions, and its reliability is verified experimentally. Secondly, two evaluation indexes, standard deviation of equivalent plastic strain and standard deviation of temperature, are proposed to evaluate the uniformity characteristics within the forged blade, and the effects of four process parameters including the forging velocity, friction factor, initial workpiece temperature and dwell time on the uniformity of strain and temperature distributions are carefully studied. Finally, the numerically optimized combination of process parameters is validated by the application in a practical process. The parametric study reveals that a reasonable combination of process parameters considering the flow resistance, flow localization and the effects of deformation and friction heating is crucial for the titanium alloy blade forging with uniformity. This work can provide a significant guidance for the design and optimization of blade forging processes.

  8. Characterization of laser peening-induced effects on a biomedical Ti6Al4V alloy by thermoelectric means

    NASA Astrophysics Data System (ADS)

    Carreón, Hector; Barriuso, Sandra; Porro, Juan Antonio; González-Carrasco, Jose Luis; Ocaña, José Luis

    2014-12-01

    Laser peening has recently emerged as a useful technique to overcome detrimental effects associated with other well-known surface modification processes such as shot peening or grit blasting used in the biomedical field. It is worthwhile to notice that besides the primary residual stress effect, thermally induced effects might also cause subtle surface and subsurface microstructural changes that might influence corrosion resistance and fatigue strength of structural components. In this work, plates of Ti-6Al-4V alloy of 7 mm in thickness were modified by laser peening without using a sacrificial outer layer. Irradiation by a Q-switched Nd-YAG laser (9.4-ns pulse length) working at the fundamental 1064-nm wavelength at 2.8 J/pulse and with water as a confining medium was used. Laser pulses with a 1.5-mm diameter at an equivalent overlapping density of 5000 cm-2 were applied. Attempts to analyze the global-induced effects after laser peening were addressed by using the contacting and noncontacting thermoelectric power techniques.

  9. A Modified Johnson-Cook Constitutive Equation to Predict Hot Deformation Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cai, Jun; Wang, Kuaishe; Zhai, Peng; Li, Fuguo; Yang, Jie

    2015-01-01

    A modified Johnson-Cook constitutive equation of Ti-6Al-4V alloy is proposed based on hot compression tests performed in the temperature range of 1073-1323 K and strain rate 0.001-1 s-1. The experimental stress-strain data were employed to develop the modified Johnson-Cook constitutive equation of different phase regimes (α + β and β phase). The predicted flow stresses using the developed equation were compared with experimental data. Correlation coefficient ( R) and average absolute relative error (AARE) were introduced to verify the validity of the constitutive equation. The values of R and AARE for α + β phase were 0.990 and 7.81%, respectively. And in β phase region, the values of R and AARE were 0.985 and 10.36%, respectively. Meanwhile, the accuracy, the number of material constants involved, and the computational time required of the constitutive equation were evaluated by comparing with a strain-compensated Arrhenius-type constitutive equation. The results indicate that accuracy of modified Johnson-Cook constitutive equation is higher than that of compensated Arrhenius-type model at α + β phase, while lower at single β phase region. Meanwhile, the time required for evaluating the material constants of modified Johnson-Cook constitutive equation is much shorter than that of the strain-compensated Arrhenius type ones.

  10. Immobilisation of an antibacterial drug to Ti6Al4V components fabricated using selective laser melting

    NASA Astrophysics Data System (ADS)

    Vaithilingam, Jayasheelan; Kilsby, Samuel; Goodridge, Ruth D.; Christie, Steven D. R.; Edmondson, Steve; Hague, Richard J. M.

    2014-09-01

    Bacterial infections from biomedical implants and surgical devices are a major problem in orthopaedic, dental and vascular surgery. Although the sources of contaminations that lead to bacterial infections are known, it is not possible to control or avoid such infections completely. In this study, an approach to immobilise Ciprofloxacin® (an antibacterial drug) to phosphonic acid based self-assembled monolayers (SAMs) adsorbed on a selectively laser melted (SLM) Ti6Al4V structure, has been presented. X-ray photoelectron spectroscopy (XPS) and static water contact angle measurements confirmed the attachment of SAMs and the drug. Results showed that Ciprofloxacin® is highly stable under the oxidative conditions used in this study. In-vitro stability was estimated by immersing the Ciprofloxacin® immobilised substrates in 10 mM of Tris-HCl buffer (pH-7.4) for 42 days. The Tris-HCl buffer was analysed using UV-vis spectrophotometry at 7, 14, 28 and 42 day time intervals to determine the release of the immobilised drug. The drug was observed to release in a sustained manner. 50% of the drug was released after 4 weeks with approximately 40% of the drug remaining after 6 weeks. Antibacterial susceptibility tests revealed that the immobilised drug was therapeutically active upon its release. This study demonstrates the potential to use self-assembled monolayers to modify SLM fabricated surfaces with therapeutics.

  11. Strength, Fatigue, and Fracture Toughness of Ti-6Al-4V Liner from a Composite Over-Wrapped Pressure Vessel

    NASA Technical Reports Server (NTRS)

    Salem, Jonathan A.; Lerch, Brad; Thesken, John C.; Sutter, Jim; Russell, Richard

    2008-01-01

    It was demonstrated by way of experiment that Composite Over-wrapped Pressure Vessel (COPV) Ti-6Al-4V liner material can sustain the expected service loads and cycles. The experiments were performed as part of investigations on the residual life of COPV tanks being used in Space Shuttle Orbiters. Measured properties included tensile strength, compressive strength, reversed loading cycles to simulate liner proof strains, and cyclic fatigue loading to demonstrate the ability to sustain 1000 cycles after liner buckling. The liner material came from a salvaged 40 in. Columbia (orbiter 102) tank (SN029), and tensile strength measurements were made on both boss-transition (thick) and membrane regions (thin). The average measured yield strength was 131 ksi in the boss-transition and membrane regions, in good agreement with measurements made on 1970 s vintage forged plate stock. However, Young s modulus was 17.4+/-0.3 Msi, somewhat higher than typical handbook values (approx.16 Msi). The fracture toughness, as estimated from a failed fatigue specimen, was 74 ksi/sq in, in reasonable agreement with standardized measurements made on 1970 s vintage forged plate stock. Low cycle fatigue of a buckled test specimen implied that as-imprinted liners can sustain over 4000 load cycles.

  12. Finite Element Simulations of Micro Turning of Ti-6Al-4V using PCD and Coated Carbide tools

    NASA Astrophysics Data System (ADS)

    Jagadesh, Thangavel; Samuel, G. L.

    2016-07-01

    The demand for manufacturing axi-symmetric Ti-6Al-4V implants is increasing in biomedical applications and it involves micro turning process. To understand the micro turning process, in this work, a 3D finite element model has been developed for predicting the tool chip interface temperature, cutting, thrust and axial forces. Strain gradient effect has been included in the Johnson-Cook material model to represent the flow stress of the work material. To verify the simulation results, experiments have been conducted at four different feed rates and at three different cutting speeds. Since titanium alloy has low Young's modulus, spring back effect is predominant for higher edge radius coated carbide tool which leads to the increase in the forces. Whereas, polycrystalline diamond (PCD) tool has smaller edge radius that leads to lesser forces and decrease in tool chip interface temperature due to high thermal conductivity. Tool chip interface temperature increases by increasing the cutting speed, however the increase is less for PCD tool as compared to the coated carbide tool. When uncut chip thickness decreases, there is an increase in specific cutting energy due to material strengthening effects. Surface roughness is higher for coated carbide tool due to ploughing effect when compared with PCD tool. The average prediction error of finite element model for cutting and thrust forces are 11.45 and 14.87 % respectively.

  13. Adhesion study of thermoplastic polyimides with Ti-6Al-4V alloy and PEEK-graphite composites

    SciTech Connect

    Yoon Taeho.

    1991-01-01

    High glass transition (e.g. 360C) melt processable thermoplastic polyimide homopolymers and poly(imide-siloxane) segmented copolymers were prepared from a number of diamines and dianhydrides via solution imidization, polydimethylsilxane segment incorporation and molecular weight control with non-reactive phthalimide end-groups. The adhesive bond performance of these polyimides was investigated as a function of molecular weight, siloxane incorporation, residual solvent, test temperature, and polyimide structure via single-lap shear samples prepared from treated Ti-6Al-4V alloy adherends and compression-molded film adhesives of scrim-cloth adhesives. The adhesive bond strengths increased greatly with siloxane-segment incorporation at 10, 20 and 30 wt% and decreased slightly with total polymer molecular weight. As the test temperature was increased, adhesive bond strength increased, decreased or showed a maximum at some temperatures depending on the polyimide structure and siloxane content. The poly(imide-30% siloxane) segmented copolymer and a miscible poly(ether-imide) also demonstrated excellent adhesive bond strength with poly(arylene ether ketone) PEEK{reg sign}-graphite composites.

  14. Void shrinking process and mechanisms of the diffusion bonded Ti-6Al-4V alloy with different surface roughness

    NASA Astrophysics Data System (ADS)

    Li, H.; Li, M. Q.; Kang, P. J.

    2016-01-01

    The diffusion bonding of Ti-6Al-4V alloy with different surface roughness was performed at 5 and 10 MPa. The influence of surface roughness on the void shrinking process and mechanisms was investigated. The average void size increases as the R a increases from 0.33 to 0.44 μm, while it decreases as the R a increases to 0.46 μm because of the decreasing of R λq. The void shrinking mechanisms were analyzed by using the dynamic model of void shrinking. Power-law creep is a dominant mechanism on void shrinking, of which the contribution decreases as the R a increases from 0.33 to 0.44 μm, while it increases as the R a increases to 0.46 μm. The influence of surface roughness on the contribution of plastic deformation and surface source mechanism on void shrinking is not significant while that on the contribution of interface source mechanism is dependent on the imposing pressure. The optimizing surface roughness is with a R a of 0.33 μm and R λq of 5.38 μm in this study.

  15. Study on Variants of Solution Treatment and Aging Cycle of Titanium Alloy Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, V. Anil; Chhangani, Sumit

    2016-04-01

    Ti6Al4V with two different chemical compositions, one rich and the other lean in α-stabilizer oxygen were selected to study the effect of quench severity during solution treatment and their aging response. These two coupons were taken from two differently processed wrought products viz. rolled ring and closed die forging. The coupons were then subjected to solution treatment followed by employing different cooling rates to vary the quench severity and different aging treatments by changing the aging temperature and time. The microstructure and mechanical properties thus obtained are correlated with respect to the heat treatment conditions. It is noted that there is a significant increase in strength of the alloy retaining the ductility when it is aged in the aging temperature regime of 550-650 °C and time of 8 h. Role of higher oxygen content is noted, which is more pronounced with higher severity of quench (by water quenching). Specimens representative of different heat treatment conditions were characterized using optical microscope, electron back-scattered diffraction, and electron microscope. The presence of martensitic (α') structure along with uniform distribution of fine primary α, secondary α precipitates and refined β-grains, twins in the microstructure helps in improving the strength of the material. Also, during high temperature aging of 700 °C, which incidentally falls in the range of annealing temperature of the alloy, overaging occurs which is similar to effect of annealing and hence retains the ductility as well.

  16. Increased osteoblast adhesion on nanophase metals: Ti, Ti6Al4V, and CoCrMo.

    PubMed

    Webster, Thomas J; Ejiofor, Jeremiah U

    2004-08-01

    Previous studies have demonstrated increased functions of osteoblasts (bone-forming cells) on nanophase compared to conventional ceramics (specifically, alumina, titania, and hydroxyapatite), polymers (such as poly lactic-glycolic acid and polyurethane), carbon nanofibers/nanotubes, and composites thereof. Nanophase materials are unique materials that simulate dimensions of constituent components of bone since they possess particle or grain sizes less than 100 nm. However, to date, interactions of osteoblasts on nanophase compared to conventional metals remain to be elucidated. For this reason, the objective of the present in vitro study was to synthesize, characterize, and evaluate osteoblast adhesion on nanophase metals (specifically, Ti, Ti6Al4V, and CoCrMo alloys). Such metals in conventional form are widely used in orthopedic applications. Results of this study provided the first evidence of increased osteoblast adhesion on nanophase compared to conventional metals. Interestingly, osteoblast adhesion occurred preferentially at surface particle boundaries for both nanophase and conventional metals. Since more particle boundaries are present on the surface of nanophase compared to conventional metals, this may be an explanation for the measured increased osteoblast adhesion. Lastly, material characterization studies revealed that nanometal surfaces possessed similar chemistry and only altered in degree of nanometer surface roughness when compared to their respective conventional counterparts. Because osteoblast adhesion is a necessary prerequisite for subsequent functions (such as deposition of calcium-containing mineral), the present study suggests that nanophase metals should be further considered for orthopedic implant applications.

  17. Wear Resistance of AZ91D Magnesium Alloy with and Without Microarc Oxidation Coating and Ti6Al4V Alloy in Artificial Saliva

    NASA Astrophysics Data System (ADS)

    Zhang, X. P.; Zou, Y. S.; Wu, F. M.; Zhao, Z. P.; You, L.; Gu, C. F.; Liao, Y. Z.

    The wear resistances of AZ91D magnesium alloy with and without microarc oxidation (MAO) coating and Ti6Al4V alloy in artificial saliva were investigated at room temperature. The wear resistance of AZ91D magnesium alloy in artificial saliva was significantly improved after microarc oxidation treatment. The volume loss of untreated AZ91D magnesium alloy sample was 20.95 times of that of AZ91D magnesium alloy with MAO coating, and that of Ti6Al4V was 5.42 times of that of MAO. Furthermore, the wear resistance of AZ91D magnesium alloy was lower than that of Ti6Al4V alloy in artificial saliva. The wear mechanisms of AZ91D magnesium and Ti6Al4V were discussed. It was found that the wear mechanism of the MAO was associated with abrasion and microfracture. There were two dominative wear mechanisms for AZ91D alloy and Ti6Al4V alloy under the loading conditions used in the experiment, namely, micro-machining wear and deformation-induced wear.

  18. The diameter of nanotubes formed on Ti-6Al-4V alloy controls the adhesion and differentiation of Saos-2 cells.

    PubMed

    Filova, Elena; Fojt, Jaroslav; Kryslova, Marketa; Moravec, Hynek; Joska, Ludek; Bacakova, Lucie

    2015-01-01

    Ti-6Al-4V-based nanotubes were prepared on a Ti-6Al-4V surface by anodic oxidation on 10 V, 20 V, and 30 V samples. The 10 V, 20 V, and 30 V samples and a control smooth Ti-6Al-4V sample were evaluated in terms of their chemical composition, diameter distribution, and cellular response. The surfaces of the 10 V, 20 V, and 30 V samples consisted of nanotubes of a relatively wide range of diameters that increased with the voltage. Saos-2 cells had a similar initial adhesion on all nanotube samples to the control Ti-6Al-4V sample, but it was lower than on glass. On day 3, the highest concentrations of both vinculin and talin measured by enzyme-linked immunosorbent assay and intensity of immunofluorescence staining were on 30 V nanotubes. On the other hand, the highest concentrations of ALP, type I collagen, and osteopontin were found on 10 V and 20 V samples. The final cellular densities on 10 V, 20 V, and 30 V samples were higher than on glass. Therefore, the controlled anodization of Ti-6Al-4V seems to be a useful tool for preparing nanostructured materials with desirable biological properties.

  19. Plasma-sprayed CaTiSiO5 ceramic coating on Ti-6Al-4V with excellent bonding strength, stability and cellular bioactivity

    PubMed Central

    Wu, Chengtie; Ramaswamy, Yogambha; Liu, Xuanyong; Wang, Guocheng; Zreiqat, Hala

    2008-01-01

    Novel Ca-Si-Ti-based sphene (CaTiSiO5) ceramics possess excellent chemical stability and cytocompatibility. The aim of this study was to prepare sphene coating on titanium alloy (Ti-6Al-4V) for orthopaedic applications using the plasma spray method. The phase composition, surface and interface microstructure, coating thickness, surface roughness and bonding strength of the plasma-sprayed sphene coating were analysed using X-ray diffraction, scanning electron microscopy, atomic force microscopy and the standard mechanical testing of the American Society for Testing and Materials, respectively. The results indicated that sphene coating was obtained with a uniform and dense microstructure at the interface of the Ti-6Al-4V surface and the thickness and surface roughness of the coating were approximately 150 and 10 μm, respectively. Plasma-sprayed sphene coating on Ti-6Al-4V possessed a significantly improved bonding strength and chemical stability compared with plasma-sprayed hydroxyapatite (HAp) coating. Plasma-sprayed sphene coating supported human osteoblast-like cell (HOB) attachment and significantly enhanced HOB proliferation and differentiation compared with plasma-sprayed HAp coating and uncoated Ti-6Al-4V. Taken together, plasma-sprayed sphene coating on Ti-6Al-4V possessed excellent bonding strength, chemical stability and cellular bioactivity, indicating its potential application for orthopaedic implants. PMID:18664431

  20. Preparation, corrosion resistance and hemocompatibility of the superhydrophobic TiO2 coatings on biomedical Ti-6Al-4V alloys

    NASA Astrophysics Data System (ADS)

    Jiang, J. Y.; Xu, J. L.; Liu, Z. H.; Deng, L.; Sun, B.; Liu, S. D.; Wang, L.; Liu, H. Y.

    2015-08-01

    In this paper the micro-arc oxidation (MAO) technique and subsequent superhydrophobic treatment were applied to fabricate the superhydrophobic TiO2 coatings on biomedical Ti-6Al-4V alloys. The surface morphology, surface roughness, water contact angle, corrosion resistance and hemocompatibility of the MAO and superhydrophobic samples were investigated. The results showed that the single anatase TiO2 coating was formed on the surface Ti-6Al-4V alloy with rough and porous micrometer-scale structure. The low surface energy film was grafted on the surface of the TiO2 coating by self-assembling reaction during the hydrophobic treatment process, which resulted in the formation of superhydrophobic surfaces with the water contact angle of 153.39°. It was found that the corrosion resistance of the superhydrophobic samples increased by one order of magnitude compared to those of the uncoated Ti-6Al-4V alloys. The hemolysis ratio and platelets adhesion characteristics of the Ti-6Al-4V alloys were also improved greatly through the MAO treatment and subsequent superhydrophobic treatment. Especially, no platelet could be observed on the surface of the superhydrophobic samples. Therefore, the superhydrophobic TiO2 coatings of Ti-6Al-4V alloys with higher hemocompatibility would show great promise in their potential blood-contacting applications.

  1. Interfacial reaction of intermetallic compounds of ultrasonic-assisted brazed joints between dissimilar alloys of Ti6Al4V and Al4Cu1Mg.

    PubMed

    Ma, Zhipeng; Zhao, Weiwei; Yan, Jiuchun; Li, Dacheng

    2011-09-01

    Ultrasonic-assisted brazing of Al4Cu1Mg and Ti6Al4V using Zn-based filler metal (without and with Si) has been investigated. Before brazing, the Ti6Al4V samples were pre-treated by hot-dip aluminizing and ultrasonic dipping in a molten filler metal bath in order to control the formation of intermetallic compounds between the Ti6Al4V samples and the filler metal. The results show that the TiAl(3) phase was formed in the interface between the Ti6Al4V substrate and the aluminized coating. For the Zn-based filler metal without Si, the Ti6Al4V interfacial area of the brazed joint did not change under the effect of the ultrasonic wave, and only consisted of the TiAl(3) phase. For the Zn-based filler metal with Si, the TiAl(3) phase disappeared and a Ti(7)Al(5)Si(12) phase was formed at the interfacial area of the brazed joints under the effect of the ultrasonic wave. Due to the TiAl(3) phase completely changing to a Ti(7)Al(5)Si(12) phase, the morphology of the intermetallic compounds changed from a block-like shape into a lamellar-like structure. The highest shear strength of 138MPa was obtained from the brazed joint free of the block-like TiAl(3) phase.

  2. The diameter of nanotubes formed on Ti-6Al-4V alloy controls the adhesion and differentiation of Saos-2 cells

    PubMed Central

    Filova, Elena; Fojt, Jaroslav; Kryslova, Marketa; Moravec, Hynek; Joska, Ludek; Bacakova, Lucie

    2015-01-01

    Ti-6Al-4V-based nanotubes were prepared on a Ti-6Al-4V surface by anodic oxidation on 10 V, 20 V, and 30 V samples. The 10 V, 20 V, and 30 V samples and a control smooth Ti-6Al-4V sample were evaluated in terms of their chemical composition, diameter distribution, and cellular response. The surfaces of the 10 V, 20 V, and 30 V samples consisted of nanotubes of a relatively wide range of diameters that increased with the voltage. Saos-2 cells had a similar initial adhesion on all nanotube samples to the control Ti-6Al-4V sample, but it was lower than on glass. On day 3, the highest concentrations of both vinculin and talin measured by enzyme-linked immunosorbent assay and intensity of immunofluorescence staining were on 30 V nanotubes. On the other hand, the highest concentrations of ALP, type I collagen, and osteopontin were found on 10 V and 20 V samples. The final cellular densities on 10 V, 20 V, and 30 V samples were higher than on glass. Therefore, the controlled anodization of Ti-6Al-4V seems to be a useful tool for preparing nanostructured materials with desirable biological properties. PMID:26648719

  3. Plasma-sprayed CaTiSiO5 ceramic coating on Ti-6Al-4V with excellent bonding strength, stability and cellular bioactivity.

    PubMed

    Wu, Chengtie; Ramaswamy, Yogambha; Liu, Xuanyong; Wang, Guocheng; Zreiqat, Hala

    2009-02-01

    Novel Ca-Si-Ti-based sphene (CaTiSiO5) ceramics possess excellent chemical stability and cytocompatibility. The aim of this study was to prepare sphene coating on titanium alloy (Ti-6Al-4V) for orthopaedic applications using the plasma spray method. The phase composition, surface and interface microstructure, coating thickness, surface roughness and bonding strength of the plasma-sprayed sphene coating were analysed using X-ray diffraction, scanning electron microscopy, atomic force microscopy and the standard mechanical testing of the American Society for Testing and Materials, respectively. The results indicated that sphene coating was obtained with a uniform and dense microstructure at the interface of the Ti-6Al-4V surface and the thickness and surface roughness of the coating were approximately 150 and 10 microm, respectively. Plasma-sprayed sphene coating on Ti-6Al-4V possessed a significantly improved bonding strength and chemical stability compared with plasma-sprayed hydroxyapatite (HAp) coating. Plasma-sprayed sphene coating supported human osteoblast-like cell (HOB) attachment and significantly enhanced HOB proliferation and differentiation compared with plasma-sprayed HAp coating and uncoated Ti-6Al-4V. Taken together, plasma-sprayed sphene coating on Ti-6Al-4V possessed excellent bonding strength, chemical stability and cellular bioactivity, indicating its potential application for orthopaedic implants.

  4. Comparison of bio-mineralization behavior of Ti-6Al-4V-1Nb and Zr-1Nb nano-tubes formed by anodization

    NASA Astrophysics Data System (ADS)

    Choi, Yong; Hong, Sun I.

    2014-12-01

    Nano-tubes of titanium and zirconium alloys like Ti-6Al-4V-1Nb and Zr-1Nb were prepared by anodization followed by coating with hydroxylapatite (HA) and their bio-mineralization behaviors were compared to develop a bio-compatible material for implants in orthopedics, dentistry and cardiology. Ti-6Al-4V-1Nb weight gain in a simulated body solution increased gradually. The bigger tube diameter was, the heavier HA was deposited. Surface roughness of both alloys increased highly with the increasing diameter of nano-tube. Their surface roughness decreased by HA deposition due to the removal of the empty space of the nano-tubes. Zr-1Nb alloy had faster growth of nano-tubes layers more than Ti-6Al-4V-1Nb alloy.

  5. Bioactivity of fluorapatite/alumina composite coatings deposited on Ti6Al4V substrates by laser cladding

    NASA Astrophysics Data System (ADS)

    Chien, C. S.; Liu, C. W.; Kuo, T. Y.; Wu, C. C.; Hong, T. F.

    2016-04-01

    Hydroxyapatite (HA) is one of the most commonly used coating materials for metal implants. However, following high-temperature deposition, HA easily decomposes into an unstable phase or forms an amorphous phase, and hence, the long-term stability of the implant is reduced. Accordingly, the present study investigates the use of fluorapatite (FA) fortified with 20 wt% alumina (α-Al2O3) as an alternative biomedical coating material. The coatings are deposited on Ti6Al4V substrates using a Nd:YAG laser cladding process performed with laser powers and travel speeds of 400 W/200 mm/min, 800 W/400 mm/min and 1200 W/600 mm/min, respectively. The results show that for all of the specimens, a strong metallurgical bond is formed at the interface between the coating layer and the transition layer due to melting and diffusion. The XRD analysis results reveal that the cladding layers in all of the specimens consist mainly of FA, β-TCP, CaF2, Ti and θ-Al2O3 phases. In addition, the cladding layers of the specimens prepared using laser powers of 400 and 800 W also contain CaTiO3 and CaAl2O4, while that of the specimen clad using a power of 1200 W contains TTCP and CaO. Following immersion in simulated body fluid for 14 days, all of the specimens precipitate dense bone-like apatite and exhibit excellent bioactivity. However, among all of the specimens, the specimen that is prepared with a laser power of 800 W shows the best biological activity due to the presence of residual FA, apatite-generating CaTiO3 and a rough cladding layer surface.

  6. Mechanical and histological evaluations of hydroxyapatite-coated and noncoated Ti6Al4V implants in tibia bone.

    PubMed

    Chang, C K; Wu, J S; Mao, D L; Ding, C X

    2001-07-01

    This paper evaluates the behavior of hydroxyapatite (HAP) coated and noncoated Ti6Al4V implants in dog tibia after 3 and 5 months implantation. HPA-coated implants were obtained by plasma spraying. XRD, SEM, and EPMA were employed to estimate the coating characteristics and their behavior in vivo. Investigation of material characteristics showed that the as-received coatings consisted mainly of amorphism and HAP phase. Other phases such as TCP and CaO were identified due to thermal changes of HAP particles in plasma flame. SEM micrographs showed a typical microstructure of plasma-sprayed coating. The as-received coating was formed by well-melted pancake-like splats that lead to a dense coating with a rough surface. Lamellar structure, micropores, and microcracks, observed inside the coating, are characteristic of plasma spraying. Push-out tests revealed that HAP coating had a significant promotion of interfacial shear strength. The shear strength between bone and HAP-coated implants was much higher than that between bone and noncoated implants due to the different bone-implant interfaces formed after implantation. SEM observation revealed a direct attachment between HAP coating and newly formed bone. However, noncoated implants were separated from newly formed bone by fibrous tissues. Ti ions were found to be released into the surrounding environment after long time immersion in body fluid, and thus caused low shear strength. Prolongation of implantation time had different effects on shear strength. It improved the shear strength between HAP-coated implant and newly formed bone. However, it had little effect on that between noncoated implant and surrounding tissues. PMID:11309786

  7. A Novel Investigation of the Formation of Titanium Oxide Nanotubes on Thermally Formed Oxide of Ti-6Al-4V.

    PubMed

    Butt, Arman; Hamlekhan, Azhang; Patel, Sweetu; Royhman, Dmitry; Sukotjo, Cortino; Mathew, Mathew T; Shokuhfar, Tolou; Takoudis, Christos

    2015-10-01

    Traditionally, titanium oxide (TiO2) nanotubes (TNTs) are anodized on Ti-6Al-4V alloy (Ti-V) surfaces with native TiO2 (amorphous TiO2); subsequent heat treatment of anodized surfaces has been observed to enhance cellular response. As-is bulk Ti-V, however, is often subjected to heat treatment, such as thermal oxidation (TO), to improve its mechanical properties. Thermal oxidation treatment of Ti-V at temperatures greater than 200°C and 400°C initiates the formation of anatase and rutile TiO2, respectively, which can affect TNT formation. This study aims at understanding the TNT formation mechanism on Ti-V surfaces with TO-formed TiO2 compared with that on as-is Ti-V surfaces with native oxide. Thermal oxidation-formed TiO2 can affect TNT formation and surface wettability because TO-formed TiO2 is expected to be part of the TNT structure. Surface characterization was carried out with field emission scanning electron microscopy, energy dispersive x-ray spectroscopy, water contact angle measurements, and white light interferometry. The TNTs were formed on control and 300°C and 600°C TO-treated Ti-V samples, and significant differences in TNT lengths and surface morphology were observed. No difference in elemental composition was found. Thermal oxidation and TO/anodization treatments produced hydrophilic surfaces, while hydrophobic behavior was observed over time (aging) for all samples. Reduced hydrophobic behavior was observed for TO/anodized samples when compared with control, control/anodized, and TO-treated samples. A method for improved surface wettability and TNT morphology is therefore discussed for possible applications in effective osseointegration of dental and orthopedic implants.

  8. Constitutive modeling for Ti-6Al-4V alloy machining based on the SHPB tests and simulation

    NASA Astrophysics Data System (ADS)

    Chen, Guang; Ke, Zhihong; Ren, Chengzu; Li, Jun

    2016-06-01

    A constitutive model is critical for the prediction accuracy of a metal cutting simulation. The highest strain rate involved in the cutting process can be in the range of 104-106 s-1. Flow stresses at high strain rates are close to that of cutting are difficult to test via experiments. Split Hopkinson compression bar (SHPB) technology is used to study the deformation behavior of Ti-6Al-4V alloy at strain rates of 10-4-104s-1. The Johnson Cook (JC) model was applied to characterize the flow stresses of the SHPB tests at various conditions. The parameters of the JC model are optimized by using a genetic algorithm technology. The JC plastic model and the energy density-based ductile failure criteria are adopted in the proposed SHPB finite element simulation model. The simulated flow stresses and the failure characteristics, such as the cracks along the adiabatic shear bands agree well with the experimental results. Afterwards, the SHPB simulation is used to simulate higher strain rate(approximately 3×104 s-1) conditions by minimizing the size of the specimen. The JC model parameters covering higher strain rate conditions which are close to the deformation condition in cutting were calculated based on the flow stresses obtained by using the SHPB tests (10-4-104 s-1) and simulation (up to 3×104 s-1). The cutting simulation using the constitutive parameters is validated by the measured forces and chip morphology. The constitutive model and parameters for high strain rate conditions that are identical to those of cutting were obtained based on the SHPB tests and simulation.

  9. In vitro assessment of the biological response of Ti6Al4V implants coated with hydroxyapatite microdomains.

    PubMed

    Clavell, R Salvador; de Llano, J J Martín; Carda, C; Ribelles, J L Gómez; Vallés-Lluch, A

    2016-11-01

    Dental implantology is still an expanding field of scientific study because of the number of people that receive dental therapies throughout their lives worldwide. Recovery times associated to dental surgery are still long and demand strategies to improve integration of metallic devices with hard tissues. In this work, an in vitro ceramic coating is proposed to improve and accelerate osseointegration of titanium surfaces conceived to be used as dental implants or hip or knee prosthesis, shaped either as dishes or screws. Such coating consists of hydroxyapatite microdomains on the implant surfaces obtained in vitro by immersion of titanium alloy samples (Ti6Al4V) in a simulated body fluid. This titanium alloy is highly used in implant dentistry and trauma surgery, among other fields. Once the immersion times under physiological conditions yielding to different ceramic topographies on this alloy were set, the acellular coating time of major interest so as to optimize its biological development was determined. For this purpose, dental pulp mesenchymal cells were cultured on titanium coated surfaces with different hydroxyapatite outline, and cell adhesion, proliferation and morphology were followed through histological techniques and scanning electron microscopy. It was found that 4 days of acellular hydroxyapatite coating led to a significant cell adhesion on the titanium alloys at an early stage (6 h). Cells tended although to detach from the surface of the coating over time, but those adhered on domains of intricated topography or hydroxyapatite cauliflowers proliferated on them, leading to isolated large cell clusters. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2723-2729, 2016.

  10. Mixed-mode fatigue-crack growth thresholds in Ti-6Al-4V at high frequency

    SciTech Connect

    Campbell, J.P.; Ritchie, R.O.

    1999-10-22

    Multiaxial loading conditions exist at fatigue-critical locations within turbine engine components, particularly in association with fretting fatigue in the blade dovetail/disk contact section. For fatigue-crack growth in such situations, the resultant crack-driving force is a combination of the influence of a mode I (tensile opening) stress-intensity range, {Delta}K{sub I}, as well as mode II (in-plane shear) and/or mode III (anti-plane shear) stress-intensity ranges, {Delta}K{sub II} and {Delta}K{sub III}, respectively. For the case of the high-cycle fatigue of turbine-engine alloys, it is critical to quantify such behavior, as the extremely high cyclic loading frequencies ({approximately}1--2 kHz) and correspondingly short times to failure may necessitate a design approached based on the fatigue-crack growth threshold. Moreover, knowledge of such thresholds is required for accurate prediction of fretting fatigue failures. Accordingly, this paper presents the mixed-mode fatigue crack growth thresholds for mode I + II loading (phase angles from 0{degree} to 82{degree}) in a Ti-6Al-4V blade alloy. These results indicate that when fatigue-crack growth in this alloy is characterized in terms of the crack-driving force {Delta}G, which incorporates both the applied tensile and shear loading, the mode 1 fatigue-crack growth threshold is a lower bound (worst case) with respect to mixed-mode (I + II) crack-growth behavior.

  11. Microstructure and mechanical behavior of porous Ti-6Al-4V parts obtained by selective laser melting.

    PubMed

    Sallica-Leva, E; Jardini, A L; Fogagnolo, J B

    2013-10-01

    Rapid prototyping allows titanium porous parts with mechanical properties close to that of bone tissue to be obtained. In this article, porous parts of the Ti-6Al-4V alloy with three levels of porosity were obtained by selective laser melting with two different energy inputs. Thermal treatments were performed to determine the influence of the microstructure on the mechanical properties. The porous parts were characterized by both optical and scanning electron microscopy. The effective modulus, yield and ultimate compressive strength were determined by compressive tests. The martensitic α' microstructure was observed in all of the as-processed parts. The struts resulting from the processing conditions investigated were thinner than those defined by CAD models, and consequently, larger pores and a higher experimental porosity were achieved. The use of the high-energy input parameters produced parts with higher oxygen and nitrogen content, their struts that were even thinner and contained a homogeneous porosity distribution. Greater mechanical properties for a given relative density were obtained using the high-energy input parameters. The as-quenched martensitic parts showed yield and ultimate compressive strengths similar to the as-processed parts, and these were greater than those observed for the fully annealed samples that had the lamellar microstructure of the equilibrium α+β phases. The effective modulus was not significantly influenced by the thermal treatments. A comparison between these results and those of porous parts with similar geometry obtained by selective electron beam melting shows that the use of a laser allows parts with higher mechanical properties for a given relative density to be obtained. PMID:23773976

  12. Microstructure and mechanical behavior of porous Ti-6Al-4V parts obtained by selective laser melting.

    PubMed

    Sallica-Leva, E; Jardini, A L; Fogagnolo, J B

    2013-10-01

    Rapid prototyping allows titanium porous parts with mechanical properties close to that of bone tissue to be obtained. In this article, porous parts of the Ti-6Al-4V alloy with three levels of porosity were obtained by selective laser melting with two different energy inputs. Thermal treatments were performed to determine the influence of the microstructure on the mechanical properties. The porous parts were characterized by both optical and scanning electron microscopy. The effective modulus, yield and ultimate compressive strength were determined by compressive tests. The martensitic α' microstructure was observed in all of the as-processed parts. The struts resulting from the processing conditions investigated were thinner than those defined by CAD models, and consequently, larger pores and a higher experimental porosity were achieved. The use of the high-energy input parameters produced parts with higher oxygen and nitrogen content, their struts that were even thinner and contained a homogeneous porosity distribution. Greater mechanical properties for a given relative density were obtained using the high-energy input parameters. The as-quenched martensitic parts showed yield and ultimate compressive strengths similar to the as-processed parts, and these were greater than those observed for the fully annealed samples that had the lamellar microstructure of the equilibrium α+β phases. The effective modulus was not significantly influenced by the thermal treatments. A comparison between these results and those of porous parts with similar geometry obtained by selective electron beam melting shows that the use of a laser allows parts with higher mechanical properties for a given relative density to be obtained.

  13. Effect of heat treatment on microstructures and mechanical properties of a Ti-6Al-4V alloy rod prepared by powder compact extrusion

    NASA Astrophysics Data System (ADS)

    Yang, Fei; Gabbitas, Brian

    2015-03-01

    In this paper, Ti-6Al-4V alloy rods were manufactured by the powder compact extrusion of a powder mixture of hydride-dehydride (HDH) titanium powder, elemental aluminum powder and master alloy powder. Extrusions were carried out at 1300°C and with a holding time of 5 min in an argon atmosphere. The effects of different heat treatments (HT1: 960°C/1 h, water quenching, HT2: 960°C/1 h, water quenching + 500°C/6 h, air cooling, HT3: 850°C/2 h, furnace cooling to 540°C, then air cooling) on the microstructure and mechanical properties of as-extruded Ti-6Al-4V alloy rods were investigated. The results showed that a homogeneous microstructure, composed of a lamellar structure with a grain size range of 40-60 μm, was produced by powder compact extrusion of a powder mixture. The mechanical properties achieved were an ultimate tensile strength (UTS) of 1254 MPa, a yield strength (YS) of 1216 MPa and 8% ductility. After quenching at 960°C and with a holding time of 1 h, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were increased to 1324 MPa and 1290 MPa, and the ductility was increased to 12%. After HT2, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were significantly increased to 1436 MPa and 1400 MPa, but the ductility decreased to 4%. After HT3, the mechanical properties of the heat treated Ti-6Al-4V alloy rod were slightly decreased to give a UTS of 1213 MPa and a YS of 1180 MPa, with an increase in ductility to 11%. The microstructural changes of as-extruded Ti-6Al-4V alloy rods were also investigated for the different heat treatments.

  14. Bioactivity of Ti-6Al-4V alloy implants treated with ibandronate after the formation of the nanotube TiO2 layer.

    PubMed

    Moon, So-Hee; Lee, Seung-Jae; Park, Il-Song; Lee, Min-Ho; Soh, Yun-Jo; Bae, Tae-Sung; Kim, Hyung-Seop

    2012-11-01

    Nanostructure surface of titanium implants treated with anodic oxidation, heat, and bisphosphonates, has been introduced to improve osseointegration of the implants. However, no information could be found about the efficiency of these approaches on Ti-6Al-4V alloy surfaces. This study examined the drug loading capacity of anodized nanotubular Ti-6Al-4V alloy surfaces in vitro as well as the bone response to surface immobilized bisphosphonates (BPs) on anodized nanotubular Ti-6Al-4V alloy surface in tibiae of rats. Ti-6Al-4V alloy titanium was divided into two groups: (1) control group (nontreated); (2) test group (anodized, heat-, and bisphosphonate-treated group). In vitro, amount of the drug released from the both groups' specimens was examined; all samples were 1 × 2 cm in size. In vivo, the 10 implants were placed inside of tibias of five rats. After 4 weeks, the bone response of the implants was evaluated using a removal torque test, and measuring bone contact and bone area. In addition, the surfaces of the extracted implants were observed by FE-SEM and EDS. In vitro, the drug loading capacity of the Ti-6Al-4V alloy surfaces was enhanced by anodizing surface modification. The values of the removal torque, bone contact, and bone area were significantly higher in the test group (p < 0.05). Furthermore, according to the EDS analysis, the amounts of Ca and P on the surface of the extracted implants were higher in the test group. Within the limits of this experiment, results of this research demonstrated that bisphosphonate-treated Ti-6Al-4V alloy implants with nanotubular surfaces have positive effects in bone-to-implant contact.

  15. Thermal Modeling and Simulation of Electron Beam Melting for Rapid Prototyping on Ti6Al4V Alloys

    NASA Astrophysics Data System (ADS)

    Neira Arce, Alderson

    To be a viable solution for contemporary engineering challenges, the use of titanium alloys in a wider range of applications requires the development of new techniques and processes that are able to decrease production cost and delivery times. As a result, the use of material consolidation in a near-net-shape fashion, using dynamic techniques like additive manufacturing by electron beam selective melting EBSM represents a promising method for part manufacturing. However, a new product material development can be cost prohibitive, requiring the use of computer modeling and simulation as a way to decrease turnaround time. To ensure a proper representation of the EBSM process, a thermophysical material characterization and comparison was first performed on two Ti6Al4V powder feedstock materials prepared by plasma (PREP) and gas atomized (GA) processes. This evaluation comprises an evaluation on particle size distribution, density and powder surface area, collectively with the temperature dependence on properties such as heat capacity, thermal diffusivity, thermal conductivity and surface emissivity. Multiple techniques were employed in this evaluation, including high temperature differential scanning calorimetry (HT-DSC), laser flash analysis (LFA), infrared remote temperature analysis (IR-Thermography), laser diffraction, liquid and gas pycnometry using mercury and krypton adsorption respectively. This study was followed by the review of complementary strategies to simulate the temperature evolution during the EBSM process, using a finite element analysis package called COMSOL Multiphysics. Two alternatives dedicated to representing a moving heat source (electron beam) and the powder bed were developed using a step-by-step approximation initiative. The first method consisted of the depiction of a powder bed discretized on an array of domains, each one representing a static melt pool, where the moving heat source was illustrated by a series of time dependant selective

  16. A comparison of corrosion, tribocorrosion and electrochemical impedance properties of pure Ti and Ti6Al4V alloy treated by micro-arc oxidation process

    NASA Astrophysics Data System (ADS)

    Fazel, M.; Salimijazi, H. R.; Golozar, M. A.; Garsivaz jazi, M. R.

    2015-01-01

    In this paper, the micro-arc oxidation (MAO) coatings were performed on pure Ti and Ti6Al4V samples at 180 V. The results indicated that unlike the volcanic morphology of oxide layer on pure Ti, a cortex-like morphology with irregular vermiform slots was seen on MAO/Ti6Al4V sample. According to polarization curves, the corrosion resistance of untreated samples was significantly increased by MAO process. The electrochemical impedance spectroscopy analysis showed a lower capacitance of barrier layer (led to higher resistance) for MAO/Ti specimens. This indicates that corrosive ions diffusion throughout the oxide film would be more difficult resulted in a higher corrosion resistance. Tribocorrosion results illustrated that the potential of untreated samples was dropped sharply to very low negative values. However, the lower wear volume loss was achieved for Ti6Al4V alloy. SEM images of worn surfaces demonstrated the local detachment of oxide layer within the wear track of MAO/Ti sample. Conversely, no delamination was detected in MAO/Ti6Al4V and a mild abrasive wear was the dominant mechanism.

  17. Preparation of conversion coating on Ti-6Al-4V alloy in mixed solution of phytic acid and ammonium fluoride through chemical modification

    NASA Astrophysics Data System (ADS)

    Li, Lanlan; He, Jian; Yang, Xu

    2016-05-01

    Conversion coatings on Ti-6Al-4V alloy was prepared through chemical modification in phytic acid and ammonium fluoride mixed solution. The influences of pH, time and the composition of solution on the microstructure of alloy surface were investigated. Scanning electron microscopy was used to observe the microstructure. The chemical composition of alloy surface before and after modification was investigated by energy dispersive X-ray spectroscopy. The results indicated that a conversion coating could be formed on the Ti-6Al-4V alloy in a mixed solution of phytic acid and ammonium fluoride, the growth and microstructure of the conversion coatings were critically dependent on the pH, time and concentration of phytic acid and ammonium fluoride. In 100 mg/ml phytic acid containing 125 mg/ml ammonium fluoride solution with a pH of 6, a compact conversion coating with the thickness of about 4.7 μm formed after 30 min immersion on Ti-6Al-4V alloy surface. The preliminary evaluation of bioactivity of conversion coating was performed by in vitro cell experiments. The results showed that this chemical modification method is a promising surface modification technique for Ti-6Al-4V alloy inplants.

  18. Biocorrosion of TiO2 nanoparticle coating of Ti-6Al-4V in DMEM under specific in vitro conditions

    NASA Astrophysics Data System (ADS)

    Höhn, Sarah; Virtanen, Sannakaisa

    2015-02-01

    A TiO2 nanoparticle coating was prepared on a biomedical Ti-6Al-4V alloy using "spin-coating" technique with a colloidal suspension of TiO2 nanopowders with the aim to optimize the surface morphology (e.g., roughness) for improved biocompatibility. The influence of a TiO2 nanoparticle (NP) coating on the corrosion behavior, metal ion release, and biomimetic apatite formation was studied in DMEM, at 37.5 °C with a continuous supply of 5% CO2. Electrochemical impedance spectroscopy measurements indicate a formation of a new layer on the surface of the NP-coated sample upon 28 days immersion in DMEM. Scanning electron microscopy (SEM) and X-ray spectroscopy confirm that the surface of the NP-coated Ti-6Al-4V shows a complete coverage by a Ca-phosphate layer in contrast to the non-coated Ti-6Al-4V alloy. Hence, the TiO2-NP coating strongly enhances biomimetic apatite formation on the alloy surface. In addition, the TiO2-NP coating can efficiently reduce Al-release from the alloy, for which the bare Ti-6Al-4V alloy is significant for at least 28 days of immersion in DMEM.

  19. Effect of interlayer configurations on joint formation in TLP bonding of Ti-6Al-4V to Mg-AZ31

    NASA Astrophysics Data System (ADS)

    Atieh, A. M.; Khan, T. I.

    2014-06-01

    In this research work, the transient liquid phase (TLP) bonding process was utilized to fabricate joints using thin (20μm) nickel and copper foils placed between two bonding surfaces to help facilitate joint formation. Two joint configurations were investigated, first, Ti-6Al-4V/CuNi/Mg-AZ31 and second, Ti-6Al-4V/NiCu/Mg-AZ3L The effect of bonding time on microstructural developments across the joint and the changes in mechanical properties were studied as a function of bonding temperature and pressure. The bonded specimens were examined by metallographic analysis, scanning electron microscopy (SEM), and X-ray diffraction (XRD). In both cases, intermetallic phase of CuMg2 and Mg3AlNi2 was observed inside the joint region. The results show that joint shear strengths for the Ti-6Al-4V/CuNi/Mg-AZ31 setup produce joints with shear strength of 57 MPa compared to 27MPa for joints made using the Ti-6Al-4V/NiCu/Mg-AZ31 layer arrangement.

  20. Controllable two-scale network architecture and enhanced mechanical properties of (Ti5Si3+TiBw)/Ti6Al4V composites

    NASA Astrophysics Data System (ADS)

    Jiao, Y.; Huang, L. J.; Duan, T. B.; Wei, S. L.; Kaveendran, B.; Geng, L.

    2016-09-01

    Novel Ti6Al4V alloy matrix composites with a controllable two-scale network architecture were successfully fabricated by reaction hot pressing (RHP). TiB whiskers (TiBw) were in-situ synthesized around the Ti6Al4V matrix particles, and formed the first-scale network structure (FSNS). Ti5Si3 needles (Ti5Si3) precipitated in the β phase around the equiaxed α phase, and formed the secondary-scale network structure (SSNS). This resulted in increased deformation compatibility accompanied with enhanced mechanical properties. Apart from the reinforcement distribution and the volume fraction, the ratio between Ti5Si3 and TiBw fraction were controlled. The prepared (Ti5Si3 + TiBw)/Ti6Al4V composites showed higher tensile strength and ductility than the composites with a one-scale microstructure, and superior wear resistance over the Ti6Al4V alloy under dry sliding wear conditions at room temperature.

  1. Study of aging effects in a Ti-6AL-4V alloy with Widmanstätten and equiaxed microstructures by non-destructive means

    SciTech Connect

    Carreon, Hector; Ruiz, Alberto; Santoveña, Bayron

    2014-02-18

    When the Ti-6Al-4V alloy is over-aged at 500-600°C, nanometer-sized α{sub 2} (Ti{sub 3}Al) phases can be homogeneously precipitated inside α phases, thereby leading to the additional improvement of mechanical properties. The present study was concerned with the effects of over-aging on thermoelectric power (TEP) measurements in a Ti-6Al-4V alloy. Widmanstätten and equiaxed microstructures containing fine and agr{sub 2} (Ti{sub 3}Al) particles were obtaining by over-aging a Ti-6Al-4V alloy. Over-aging heat treatments were conducted at 515°C, 545°C and 575°C for different aging times. In order to find out the factors affecting the variation in the TEP, the over-aging samples were examined by optical microscopy (OM) and (SEM) scanning electron microscopy. In particular, we studied the behavior of the physical material property hardness, an important parameter of the Ti-6Al-4V alloy mechanical properties, with respect to the variation in the aging time and temperature. It was found that the TEP measurements reveal an increase in the magnitude of the absolute TEP value of the over-aged Widmanstätten and equiaxed microstructures with regards to the unaged condition for different aging times, with a somewhat higher value at 515°C.

  2. Constitutive Equations and ANN Approach to Predict the Flow Stress of Ti-6Al-4V Alloy Based on ABI Tests

    NASA Astrophysics Data System (ADS)

    Wang, Fuzeng; Zhao, Jun; Zhu, Ningbo

    2016-09-01

    The flow behavior of Ti-6Al-4V alloy was studied by automated ball indentation (ABI) tests in a wide range of temperatures (293, 493, 693, and 873 K) and strain rates (10-6, 10-5, and 10-4 s-1). Based on the experimental true stress-plastic strain data derived from the ABI tests, the Johnson-Cook (JC), Khan-Huang-Liang (KHL) and modified Zerilli-Armstrong (ZA) constitutive models, as well as artificial neural network (ANN) methods, were employed to predict the flow behavior of Ti-6Al-4V. A comparative study was made on the reliability of the four models, and their predictability was evaluated in terms of correlation coefficient (R) and mean absolute percentage error. It is found that the flow stresses of Ti-6Al-4V alloy are more sensitive to temperature than strain rate under current experimental conditions. The predicted flow stresses obtained from JC model and KHL model show much better agreement with the experimental results than modified ZA model. Moreover, the ANN model is much more efficient and shows a higher accuracy in predicting the flow behavior of Ti-6Al-4V alloy than the constitutive equations.

  3. Dissimilar alloy laser beam welding of titanium: Ti-6Al-4V to Beta-C[trademark]. [Ti-3Al-8V-6Cr-4Mo-4Zr

    SciTech Connect

    Liu, P.S.; Baeslack, W.A. III . Dept. of Welding Engineering); Hurley, J. )

    1994-07-01

    CO[sub 2] laser beam welds were produced between Ti-6Al-4V and Beta-C[trademark] sheet. Three different nominal fusion zone chemical compositions were obtained by varying the laser beam location relative to the joint centerline and thereby melting different quantities of each base metal. Fusion zone microstructures exhibited fine, columnar-shaped beta grains comprised of retained-beta phase and martensite, with the proportion of martensite increasing with an increase in the quantity of Ti-6Al-4V nominally in the fusion zone. The location of these phases within the fusion zone was influenced by macrosegregation, which originated from incomplete mixing of the melted base metals and the occurrence of transverse-solute banding during solidification. Postweld aging heat treatment at 482 C/20 h and 538 C/8 h resulted in extremely fine alpha precipitation within the retained-beta phase regions and tempering of the martensite. These fusion zone microstructures exhibited high hardnesses and strengths superior to those of the Ti-6Al-4V and Beta-C base metals, but low ductility (<2.5%). An increase in the aging temperature to 593 C promoted fusion zone transformation to a coarser intragranular and grain-boundary alpha + beta microstructure, which exhibited a strength superior to those of the base metals and acceptable ductility. Variations in the proportions of Ti-6Al-4V and Beta C within the weld fusion zone generally had a minimal effect on the average hardness and ductility.

  4. Controllable two-scale network architecture and enhanced mechanical properties of (Ti5Si3+TiBw)/Ti6Al4V composites

    PubMed Central

    Jiao, Y.; Huang, L. J.; Duan, T. B.; Wei, S. L.; Kaveendran, B.; Geng, L.

    2016-01-01

    Novel Ti6Al4V alloy matrix composites with a controllable two-scale network architecture were successfully fabricated by reaction hot pressing (RHP). TiB whiskers (TiBw) were in-situ synthesized around the Ti6Al4V matrix particles, and formed the first-scale network structure (FSNS). Ti5Si3 needles (Ti5Si3) precipitated in the β phase around the equiaxed α phase, and formed the secondary-scale network structure (SSNS). This resulted in increased deformation compatibility accompanied with enhanced mechanical properties. Apart from the reinforcement distribution and the volume fraction, the ratio between Ti5Si3 and TiBw fraction were controlled. The prepared (Ti5Si3 + TiBw)/Ti6Al4V composites showed higher tensile strength and ductility than the composites with a one-scale microstructure, and superior wear resistance over the Ti6Al4V alloy under dry sliding wear conditions at room temperature. PMID:27622992

  5. Effect of the overlapping factor on the microstructure and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V sheets

    SciTech Connect

    Gao, Xiao-Long; Liu, Jing; Zhang, Lin-Jie Zhang, Jian-Xun

    2014-07-01

    The effect of the overlapping factor on the microstructures and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V alloy sheets was investigated by microstructural observations, microhardness tests, tensile tests and fatigue tests. A microstructural examination shows that by increasing the overlapping factor, the grains in the fusion zone become coarser, and the width of the heat affected zone increases. As overlapping factor increases, the width of region composed completely of martensite α′ and the secondary α phase in the heat affected zone increases, consequently the gradient of microstructure along the direction from the fusion zone to base metal decreases, so does the gradient of microhardness. The results of tensile and fatigue tests reveal that the joints made using medium overlapping factor exhibit better mechanical properties than those welded with low and high overlapping factors. Based on the experimental results, it can be stated that a sound weld of Ti6Al4V alloy can be obtained if an appropriate overlapping factor is used. - Highlights: • The weld quality of Ti6Al4V alloy under various overlapping factors was assessed. • Tensile and fatigue tests were conducted with as-welded specimen. • Localized strain across the weld was measured using DIC photogrammetry system. • A sound weld of Ti6Al4V alloy is obtained by using right overlapping factor.

  6. A comparison in mechanical properties of cermets of calcium silicate with Ti-55Ni and Ti-6Al-4V alloys for hard tissues replacement.

    PubMed

    Ataollahi Oshkour, Azim; Pramanik, Sumit; Shirazi, Seyed Farid Seyed; Mehrali, Mehdi; Yau, Yat-Huang; Abu Osman, Noor Azuan

    2014-01-01

    This study investigated the impact of calcium silicate (CS) content on composition, compressive mechanical properties, and hardness of CS cermets with Ti-55Ni and Ti-6Al-4V alloys sintered at 1200°C. The powder metallurgy route was exploited to prepare the cermets. New phases of materials of Ni16Ti6Si7, CaTiO3, and Ni31Si12 appeared in cermet of Ti-55Ni with CS and in cermet of Ti-6Al-4V with CS, the new phases Ti5Si3, Ti2O, and CaTiO3, which were emerged during sintering at different CS content (wt%). The minimum shrinkage and density were observed in both groups of cermets for the 50 and 100 wt% CS content, respectively. The cermets with 40 wt% of CS had minimum compressive Young's modulus. The minimum of compressive strength and strain percentage at maximum load were revealed in cermets with 50 and 40 wt% of CS with Ti-55Ni and Ti-6Al-4V cermets, respectively. The cermets with 80 and 90 wt% of CS showed more plasticity than the pure CS. It concluded that the composition and mechanical properties of sintered cermets of Ti-55Ni and Ti-6Al-4V with CS significantly depend on the CS content in raw cermet materials. Thus, the different mechanical properties of the cermets can be used as potential materials for different hard tissues replacements. PMID:25538954

  7. Fatigue Performance of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Analysis of Current Fatigue Data and Metallurgical Approaches for Improving Fatigue Strength

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.

    2016-03-01

    A comprehensive assessment of fatigue performance of powder metallurgy (PM) Ti-6Al-4V alloy, manufactured using various powder-based processing approaches to-date, is performed in this work. The focus is on PM processes that use either blended element (BE) or pre-alloyed (PA) powder as feedstock. Porosity and the microstructure condition have been found to be the two most dominant material variables that control the fatigue strength. The evaluation reveals that the fatigue performance of PM Ti-6Al-4V, in the as-sintered state, is far lower than that in the wrought condition. This is largely caused by residual porosity, even if it is present in small amounts, or, by the coarse lamellar colony microstructure. The fatigue strength is significantly improved by the closure of pores, and it approaches the levels of wrought Ti-6Al-4V alloys, after hot-isostatic-pressing (HIPing). Further thermo-mechanical and heat treatments lead to additional increases in fatigue strength-in one case, a high fatigue strength level, exceeding that of the mill-annealed condition, was achieved. The work identifies the powder, process and microstructure improvements that are necessary for achieving high fatigue strength in powder metallurgical Ti-6Al-4V alloys in order for them to effectively compete with wrought forms. The present findings, gathered from the traditional titanium powder metallurgy, are also directly applicable to additively manufactured titanium, because of the similarities in pores, defects, and microstructures between the two manufacturing processes.

  8. Controllable two-scale network architecture and enhanced mechanical properties of (Ti5Si3+TiBw)/Ti6Al4V composites.

    PubMed

    Jiao, Y; Huang, L J; Duan, T B; Wei, S L; Kaveendran, B; Geng, L

    2016-01-01

    Novel Ti6Al4V alloy matrix composites with a controllable two-scale network architecture were successfully fabricated by reaction hot pressing (RHP). TiB whiskers (TiBw) were in-situ synthesized around the Ti6Al4V matrix particles, and formed the first-scale network structure (FSNS). Ti5Si3 needles (Ti5Si3) precipitated in the β phase around the equiaxed α phase, and formed the secondary-scale network structure (SSNS). This resulted in increased deformation compatibility accompanied with enhanced mechanical properties. Apart from the reinforcement distribution and the volume fraction, the ratio between Ti5Si3 and TiBw fraction were controlled. The prepared (Ti5Si3 + TiBw)/Ti6Al4V composites showed higher tensile strength and ductility than the composites with a one-scale microstructure, and superior wear resistance over the Ti6Al4V alloy under dry sliding wear conditions at room temperature. PMID:27622992

  9. Microstructure and wear properties of WC particle reinforced composite coating on Ti6Al4V alloy produced by the plasma transferred arc method

    NASA Astrophysics Data System (ADS)

    Çelik, Osman Nuri

    2013-06-01

    The microstructure and wear properties of a WC particle reinforced composite coating produced by the plasma transferred arc (PTA) method on Ti6Al4V alloy were investigated in this study. PTA processing was carried out using argon as the plasma gas at arc current values of 70 A, 80 A and 90 A. Scanning electron microscopy (SEM), X-ray energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) were used to characterize the microstructure of the composite layer formed on the surface of a Ti6Al4V substrate. The results indicate that the WC, TiC and W2C carbide phases formed in the composite layers produced by PTA on the surface of the Ti6Al4V alloy. The distributions and volume fractions of these phases were found to vary with the arc current values. Wear tests were performed under dry sliding conditions using a linear ball-on-disc geometry. The microhardness and wear resistances of all of the composite layers produced by the PTA process were enhanced relative to those of the Ti6Al4V substrate. The homogeneity and volume fractions of the carbide phases in the composite layers were responsible for the improvement in the wear resistance of the alloy. The wear test results indicate that the alloy modified at 70 A shows better wear resistance than the alloys modified at 80 A and 90 A.

  10. Thermal oxidation of medical Ti6Al4V blasted with ceramic particles: Effects on the microstructure, residual stresses and mechanical properties.

    PubMed

    Lieblich, M; Barriuso, S; Multigner, M; González-Doncel, G; González-Carrasco, J L

    2016-02-01

    Roughening of Ti6Al4V by blasting with alumina or zirconia particles improves the mechanical fixation of implants by increasing the surface area available for bone/implant apposition. Additional thermal oxidation treatments of the blasted alloy have already shown to be a complementary low-cost solution to enhancing the in vitro biocompatibility and corrosion resistance of the alloy. In this work, the effects of oxidation treatment on a grit blasted Ti6Al4V biomedical alloy have been analysed in order to understand the net effect of the combined treatments on the alloy fatigue properties. Synchrotron radiation diffraction experiments have been performed to measure residual stresses before and after the treatments and microstructural and hardness changes have been determined. Although blasting of Ti6Al4V with small spherical zirconia particles increases the alloy fatigue resistance with respect to unblasted specimens, fatigue strength after oxidation decreases below the unblasted value, irrespective of the type of particle used for blasting. Moreover, at 700°C the as-blasted compressive residual stresses (700MPa) are not only fully relaxed but even moderate tensile residual stresses, of about 120MPa, are found beneath the blasted surfaces. Contrary to expectations, a moderate increase in hardness occurs towards the blasted surface after oxidation treatments. This can be attributed to the fact that grit blasting modifies the crystallographic texture of the Ti6Al4V shifting it to a random texture, which affects the hardness values as shown by additional experiments on cold rolled samples. The results indicate that the oxidation treatment performed to improve biocompatibility and corrosion resistance of grit blasted Ti6Al4V should be carried out with caution since the alloy fatigue strength can be critically diminished below the value required for high load-bearing components. PMID:26458115

  11. Thermal oxidation of medical Ti6Al4V blasted with ceramic particles: Effects on the microstructure, residual stresses and mechanical properties.

    PubMed

    Lieblich, M; Barriuso, S; Multigner, M; González-Doncel, G; González-Carrasco, J L

    2016-02-01

    Roughening of Ti6Al4V by blasting with alumina or zirconia particles improves the mechanical fixation of implants by increasing the surface area available for bone/implant apposition. Additional thermal oxidation treatments of the blasted alloy have already shown to be a complementary low-cost solution to enhancing the in vitro biocompatibility and corrosion resistance of the alloy. In this work, the effects of oxidation treatment on a grit blasted Ti6Al4V biomedical alloy have been analysed in order to understand the net effect of the combined treatments on the alloy fatigue properties. Synchrotron radiation diffraction experiments have been performed to measure residual stresses before and after the treatments and microstructural and hardness changes have been determined. Although blasting of Ti6Al4V with small spherical zirconia particles increases the alloy fatigue resistance with respect to unblasted specimens, fatigue strength after oxidation decreases below the unblasted value, irrespective of the type of particle used for blasting. Moreover, at 700°C the as-blasted compressive residual stresses (700MPa) are not only fully relaxed but even moderate tensile residual stresses, of about 120MPa, are found beneath the blasted surfaces. Contrary to expectations, a moderate increase in hardness occurs towards the blasted surface after oxidation treatments. This can be attributed to the fact that grit blasting modifies the crystallographic texture of the Ti6Al4V shifting it to a random texture, which affects the hardness values as shown by additional experiments on cold rolled samples. The results indicate that the oxidation treatment performed to improve biocompatibility and corrosion resistance of grit blasted Ti6Al4V should be carried out with caution since the alloy fatigue strength can be critically diminished below the value required for high load-bearing components.

  12. Understanding the Role of Hot Isostatic Pressing Parameters on the Microstructural Evolution of Ti-6Al-4V and Inconel 718 Fabricated by Electron Beam Melting

    SciTech Connect

    Peter, William H.; Nandwana, Peeyush; Kirka, Michael M.; Dehoff, Ryan R.; Sames, William; Erdman, III, Donald L.; Eklund, Anders; Howard, Ron

    2015-04-01

    In this project, Avure and ORNL evaluated the influence of hot isostatic pressing (HIP) and thermal cycling as standalone post processing techniques on the microstructure of electron beam powder bed deposited Ti-6Al-4V and Inconel 718 alloys. Electron beam powder bed deposition is an effective technology for fabricating complex net shape components that cannot be manufactured with conventional processes. However, material deposited by this technology results in columnar grain growth which is detrimental for many applications. For Ti-6Al-4V, it has been found that thermal cycling alone is not sufficient to breakdown the columnar microstructure that is typical of electron beam powder bed technology. HIP, on the other hand, has the potential to be an effective technique to break down the columnar microstructure of Ti-6Al-4V into a more equiaxed and refined β grain structure, and provide a more homogeneous microstructure compared to the thermally cycled samples. Overall, the project showed that hot isostatic pressing reduced/eliminated porosity in both Ti-6Al-4V and Inconel 718 However, based on the unique thermal cycle and the application of pressure in the HIP vessel, Ti-6Al-4V e-beam deposited microstructures were modified from columnar grain growth to equiaxed microstructures; a significant outcome to this collaboration. Inconel 718, on the other hand, shows no change in the macrostructure as a result of the current HIP cycle based on the thermal history, and would require further investigation. Though the results of HIP cycle were very good at changing the microstructure, further development in optimizing the post heat treatments and HIP cycles is required to improve mechanical properties.

  13. Are new TiNbZr alloys potential substitutes of the Ti6Al4V alloy for dental applications? An electrochemical corrosion study.

    PubMed

    Ribeiro, Ana Lúcia Roselino; Hammer, Peter; Vaz, Luís Geraldo; Rocha, Luís Augusto

    2013-12-01

    The main aim of this work was to assess the electrochemical behavior of new Ti35Nb5Zr and Ti35Nb10Zr alloys in artificial saliva at 37 °C to verify if they are indicated to be used as biomaterials in dentistry as alternatives to Ti6Al4V alloys in terms of corrosion protection efficiency of the material. Electrochemical impedance spectroscopy (EIS) experiments were carried out for different periods of time (0.5-216 h) in a three-electrode cell, where the working electrode (Ti alloys) was exposed to artificial saliva at 37 °C. The near-surface region of the alloys was investigated using x-ray photoelectron spectroscopy (XPS). All alloys exhibited an increase in corrosion potential with the immersion time, indicating the growth and stabilization of the passive film. Ti35Nb5Zr and Ti6Al4V alloys had their EIS results interpreted by a double-layer circuit, while the Ti35Nb10Zr alloy was modeled by a one-layer circuit. In general, the new TiNbZr alloys showed similar behavior to that observed for the Ti6Al4V. XPS results suggest, in the case of the TiNbZr alloys, the presence of a thicker passive layer containing a lower fraction of TiO2 phase than that of Ti6Al4V. After long-term immersion, all alloys develop a calcium phosphate phase on the surface. The new TiNbZr alloys appear as potential candidates to be used as a substitute to Ti6Al4V in the manufacturing of dental implant-abutment sets.

  14. Improving osteointegration and osteogenesis of three-dimensional porous Ti6Al4V scaffolds by polydopamine-assisted biomimetic hydroxyapatite coating.

    PubMed

    Li, Yong; Yang, Wei; Li, Xiaokang; Zhang, Xing; Wang, Cairu; Meng, Xiangfei; Pei, Yifeng; Fan, Xiangli; Lan, Pingheng; Wang, Chunhui; Li, Xiaojie; Guo, Zheng

    2015-03-18

    Titanium alloys with various porous structures can be fabricated by advanced additive manufacturing techniques, which are attractive for use as scaffolds for bone defect repair. However, modification of the scaffold surfaces, particularly inner surfaces, is critical to improve the osteointegration of these scaffolds. In this study, a biomimetic approach was employed to construct polydopamine-assisted hydroxyapatite coating (HA/pDA) onto porous Ti6Al4V scaffolds fabricated by the electron beam melting method. The surface modification was characterized with the field emission scanning electron microscopy, energy dispersive spectroscopy, water contact angle measurement, and confocal laser scanning microscopy. Attachment and proliferation of MC3T3-E1 cells on the scaffold surface were significantly enhanced by the HA/pDA coating compared to the unmodified surfaces. Additionally, MC3T3-E1 cells grown on the HA/pDA-coated Ti6Al4V scaffolds displayed significantly higher expression of runt-related transcription factor-2, alkaline phosphatase, osteocalcin, osteopontin, and collagen type-1 compared with bare Ti6Al4V scaffolds after culture for 14 days. Moreover, microcomputed tomography analysis and Van-Gieson staining of histological sections showed that HA/pDA coating on surfaces of porous Ti6Al4V scaffolds enhanced osteointegration and significantly promoted bone regeneration after implantation in rabbit femoral condylar defects for 4 and 12 weeks. Therefore, this study provides an alternative to biofunctionalized porous Ti6Al4V scaffolds with improved osteointegration and osteogenesis functions for orthopedic applications.

  15. Improving osteointegration and osteogenesis of three-dimensional porous Ti6Al4V scaffolds by polydopamine-assisted biomimetic hydroxyapatite coating.

    PubMed

    Li, Yong; Yang, Wei; Li, Xiaokang; Zhang, Xing; Wang, Cairu; Meng, Xiangfei; Pei, Yifeng; Fan, Xiangli; Lan, Pingheng; Wang, Chunhui; Li, Xiaojie; Guo, Zheng

    2015-03-18

    Titanium alloys with various porous structures can be fabricated by advanced additive manufacturing techniques, which are attractive for use as scaffolds for bone defect repair. However, modification of the scaffold surfaces, particularly inner surfaces, is critical to improve the osteointegration of these scaffolds. In this study, a biomimetic approach was employed to construct polydopamine-assisted hydroxyapatite coating (HA/pDA) onto porous Ti6Al4V scaffolds fabricated by the electron beam melting method. The surface modification was characterized with the field emission scanning electron microscopy, energy dispersive spectroscopy, water contact angle measurement, and confocal laser scanning microscopy. Attachment and proliferation of MC3T3-E1 cells on the scaffold surface were significantly enhanced by the HA/pDA coating compared to the unmodified surfaces. Additionally, MC3T3-E1 cells grown on the HA/pDA-coated Ti6Al4V scaffolds displayed significantly higher expression of runt-related transcription factor-2, alkaline phosphatase, osteocalcin, osteopontin, and collagen type-1 compared with bare Ti6Al4V scaffolds after culture for 14 days. Moreover, microcomputed tomography analysis and Van-Gieson staining of histological sections showed that HA/pDA coating on surfaces of porous Ti6Al4V scaffolds enhanced osteointegration and significantly promoted bone regeneration after implantation in rabbit femoral condylar defects for 4 and 12 weeks. Therefore, this study provides an alternative to biofunctionalized porous Ti6Al4V scaffolds with improved osteointegration and osteogenesis functions for orthopedic applications. PMID:25711714

  16. Growth of aluminum-free porous oxide layers on titanium and its alloys Ti-6Al-4V and Ti-6Al-7Nb by micro-arc oxidation.

    PubMed

    Duarte, Laís T; Bolfarini, Claudemiro; Biaggio, Sonia R; Rocha-Filho, Romeu C; Nascente, Pedro A P

    2014-08-01

    The growth of oxides on the surfaces of pure Ti and two of its ternary alloys, Ti-6Al-4V and Ti-6Al-7Nb, by micro-arc oxidation (MAO) in a pH 5 phosphate buffer was investigated. The primary aim was to form thick, porous, and aluminum-free oxide layers, because these characteristics favor bonding between bone and metal when the latter is implanted in the human body. On Ti, Ti-6Al-4 V, and Ti-6Al-7Nb, the oxides exhibited breakdown potentials of about 200 V, 130 V, and 140 V, respectively, indicating that the oxide formed on the pure metal is the most stable. The use of the MAO procedure led to the formation of highly porous oxides, with a uniform distribution of pores; the pores varied in size, depending on the anodizing applied voltage and time. Irrespective of the material being anodized, Raman analyses allowed us to determine that the oxide films consisted mainly of the anatase phase of TiO2, and XPS results indicated that this oxide is free of Al and any other alloying element.

  17. Effects of Dextrose and Lipopolysaccharide on the Corrosion Behavior of a Ti-6Al-4V Alloy with a Smooth Surface or Treated with Double-Acid-Etching

    PubMed Central

    Faverani, Leonardo P.; Assunção, Wirley G.; de Carvalho, Paulo Sérgio P.; Yuan, Judy Chia-Chun; Sukotjo, Cortino; Mathew, Mathew T.; Barao, Valentim A.

    2014-01-01

    Diabetes and infections are associated with a high risk of implant failure. However, the effects of such conditions on the electrochemical stability of titanium materials remain unclear. This study evaluated the corrosion behavior of a Ti-6Al-4V alloy, with a smooth surface or conditioned by double-acid-etching, in simulated body fluid with different concentrations of dextrose and lipopolysaccharide. For the electrochemical assay, the open-circuit-potential, electrochemical impedance spectroscopy, and potentiodynamic test were used. The disc surfaces were characterized by scanning electron microscopy and atomic force microscopy. Their surface roughness and Vickers microhardness were also tested. The quantitative data were analyzed by Pearson's correlation and independent t-tests (α = 0.05). In the corrosion parameters, there was a strong lipopolysaccharide correlation with the Ipass (passivation current density), Cdl (double-layer capacitance), and Rp (polarization resistance) values (p<0.05) for the Ti-6Al-4V alloy with surface treatment by double-acid-etching. The combination of dextrose and lipopolysaccharide was correlated with the Icorr (corrosion current density) and Ipass (p<0.05). The acid-treated groups showed a significant increase in Cdl values and reduced Rp values (p<0.05, t-test). According to the topography, there was an increase in surface roughness (R2 = 0.726, p<0.0001 for the smooth surface; R2 = 0.405, p = 0.036 for the double-acid-etching-treated surface). The microhardness of the smooth Ti-6Al-4V alloy decreased (p<0.05) and that of the treated Ti-6Al-4V alloy increased (p<0.0001). Atomic force microscopy showed changes in the microstructure of the Ti-6Al-4V alloy by increasing the surface thickness mainly in the group associated with dextrose and lipopolysaccharide. The combination of dextrose and lipopolysaccharide affected the corrosion behavior of the Ti-6Al-4V alloy surface treated with double-acid-etching. However, no

  18. Effects of dextrose and lipopolysaccharide on the corrosion behavior of a Ti-6Al-4V alloy with a smooth surface or treated with double-acid-etching.

    PubMed

    Faverani, Leonardo P; Assunção, Wirley G; de Carvalho, Paulo Sérgio P; Yuan, Judy Chia-Chun; Sukotjo, Cortino; Mathew, Mathew T; Barao, Valentim A

    2014-01-01

    Diabetes and infections are associated with a high risk of implant failure. However, the effects of such conditions on the electrochemical stability of titanium materials remain unclear. This study evaluated the corrosion behavior of a Ti-6Al-4V alloy, with a smooth surface or conditioned by double-acid-etching, in simulated body fluid with different concentrations of dextrose and lipopolysaccharide. For the electrochemical assay, the open-circuit-potential, electrochemical impedance spectroscopy, and potentiodynamic test were used. The disc surfaces were characterized by scanning electron microscopy and atomic force microscopy. Their surface roughness and Vickers microhardness were also tested. The quantitative data were analyzed by Pearson's correlation and independent t-tests (α = 0.05). In the corrosion parameters, there was a strong lipopolysaccharide correlation with the Ipass (passivation current density), Cdl (double-layer capacitance), and Rp (polarization resistance) values (p<0.05) for the Ti-6Al-4V alloy with surface treatment by double-acid-etching. The combination of dextrose and lipopolysaccharide was correlated with the Icorr (corrosion current density) and Ipass (p<0.05). The acid-treated groups showed a significant increase in Cdl values and reduced Rp values (p<0.05, t-test). According to the topography, there was an increase in surface roughness (R2 = 0.726, p<0.0001 for the smooth surface; R2 = 0.405, p = 0.036 for the double-acid-etching-treated surface). The microhardness of the smooth Ti-6Al-4V alloy decreased (p<0.05) and that of the treated Ti-6Al-4V alloy increased (p<0.0001). Atomic force microscopy showed changes in the microstructure of the Ti-6Al-4V alloy by increasing the surface thickness mainly in the group associated with dextrose and lipopolysaccharide. The combination of dextrose and lipopolysaccharide affected the corrosion behavior of the Ti-6Al-4V alloy surface treated with double-acid-etching. However, no

  19. Oxygen depth profiling by resonant backscattering and glow discharge optical emission spectroscopy of Ti-6Al-4V alloy oxidized by ion implantation and plasma based treatment

    NASA Astrophysics Data System (ADS)

    Nsengiyumva, S.; Topic, M.; Pichon, L.; Comrie, C. M.; Mtshali, C.

    2016-10-01

    Oxygen depth profiling by means of 16O(α,α)16O backscattering and glow discharge optical emission spectroscopy (GDOES) was investigated in two different sets of Ti-6Al-4V samples. The first set was made of Ti-6Al-4V samples implanted at room temperature and 550 °C with 50 and 150 keV O+ ions at fluences ranging from 1.5 × 1017 to 6.0 × 1017 ions/cm2. The second set consisted of Ti-6Al-4V samples treated at 550 °C for 7 h and 24 h under low pressure (8 Pa) oxygen, eventually with RF plasma activation. These results are part of a wider investigation on Ti-6Al-4V motivated by recent publications which have shown that an oxide layer can enhance hydrogen absorption and can then promote Ti-6Al-4V alloys as efficient hydrogen storage materials. The results obtained by the two characterization techniques were compared and discussed, enabling to adjust the dependence to the oxygen concentration of the sputtering rates to be used in the time-to-depth transformation required in GDOES analysis. Considering the low thickness of oxidized alloy, usual procedures employed in GDOES depth calculation were indeed not adapted. Once calibrated thanks to the resonant RBS, GDOES can then be easily employed as fast characterization of oxidized and/or hydrogenated surface of Ti-6Al-4V. The obtained results show that the oxygen content into the surface oxidized layer slightly increases in samples implanted at higher fluence and higher temperature. However the overall oxidized layer thickness (<200 nm) remains within the projected ion depth range and is not significantly increased by thermal diffusion at 550 °C. Taken into account the initial oxide layer, the incorporated oxygen quantity mainly corresponds to the implanted fluence but it can be slightly higher with 550 °C implantation, indicating a slight additional oxidation by residual oxygen or surface contamination. The oxygen penetrations and contents in samples oxidized by thermally activated diffusion treatments were more

  20. Fracture characteristics of Ti-6Al-4V and Ti-5Al-2.5Fe with refined microstructure using hydrogen

    NASA Astrophysics Data System (ADS)

    Niinomi, M.; Gong, B.; Kobayashi, T.; Ohyabu, Y.; Toriyama, O.

    1995-05-01

    The hydrogenation behavior of Ti-6Al-4V, with the starting microstructures of coarse equiaxed α and coarse Widmanstätten α, respectively, was investigated under a hydrogen pressure of 0.1 MPa at temperatures between 843 and 1123 K. The hydrogen content was determined as a function of hydrogenation time, hydrogenation temperature, and hydrogen flow rate. The phases presented in the alloy of after hydrogenation were determined with X-ray and electron diffraction analysis in order to define the effect of Thermochemical Processing (TCP) on the microstructure of the alloy. Mechanical properties and fracture toughness of Ti-6Al-4V and Ti-5Al-2.5Fe subjected to the various TCP were then investigated. Hydrogenation of Ti-6Al-4V with the starting microstructure of coarse equiaxed α at 1023 K, just below hydrogen saturated β (denoted β″ (H)) transus temperature, produces a microstructure of a, orthohombic martensite (denoted α″ (H)) and β (H). Hydrogenation at 1123 K, above β (H) transus, results in a microstructure of α″ (H) and β (H). Microstructure refinement during TCP results mainly from decomposition of α″ (H) and ;β (H) into a fine mixture of α + β during dehydrogenation. An alternative TCP method is below β (H) transus hydrogenation (BTH), consisting of hydrogenation of the alloy below the hydrogenated β (H) transus temperature, air cooling to room temperature, and dehydrogenation at a lower temperature, which is found to improve mechanical properties significantly over a conventional TCP treatment. Compared with the untreated material, the BTH treatment increases the yield strength and increases the ultimate tensile strength significantly without decreasing the tensile elongation in the starting microstructure of coarse equiaxed α or with a little decrease in the tensile elongation in the starting microstructure of coarse Widmanstätten α, although the conventional TCP treatment results in a large decrease in elongation over the

  1. Effect of Micrometer-Scale Roughness of the Surface of Ti6Al4V Pedicle Screws in Vitro and in Vivo

    PubMed Central

    Schwartz, Zvi; Raz, Perry; Zhao, Ge; Barak, Yael; Tauber, Michael; Yao, Hai; Boyan, Barbara D.

    2008-01-01

    Background: Titanium implants that have been grit-blasted and acid-etched to produce a rough microtopography support more bone integration than do smooth-surfaced implants. In vitro studies have suggested that this is due to a stimulatory effect on osteoblasts. It is not known if grit-blasted and acid-etched Ti6Al4V implants also stimulate osteoblasts and increase bone formation clinically. In this study, we examined the effects of micrometer-scale-structured Ti6Al4V surfaces on cell responses in vitro and on tissue responses in vivo. Methods: Ti6Al4V disks were either machined to produce smooth surfaces with an average roughness (Ra) of 0.2 μm or grit-blasted, resulting in an Ra of 2.0, 3.0, or 3.3 μm. Human osteoblast-like cells were cultured on the disks and on tissue culture polystyrene. The cell number, markers of osteoblast differentiation, and levels of local factors in the conditioned media were determined at confluence. In addition, Ti6Al4V pedicle screws with smooth or rough surfaces were implanted into the L4 and L5 vertebrae of fifteen two-year-old sheep. Osteointegration was evaluated at twelve weeks with histomorphometry and on the basis of removal torque. Results: The cell numbers on the Ti6Al4V surfaces were lower than those on the tissue culture polystyrene; the effect was greatest on the roughest surface. The alkaline-phosphatase-specific activity of cell lysates was decreased in a surface-dependent manner, whereas osteocalcin, prostaglandin E2, transforming growth factor-β1, and osteoprotegerin levels were higher on the rough surfaces. Bone-implant contact was greater around the rough-surfaced Ti6Al4V screws, and the torque needed to remove the rough screws from the bone was more than twice that required to remove the smooth screws. Conclusions: Increased micrometer-scale surface roughness increases osteoblast differentiation and local factor production in vitro, which may contribute to increased bone formation and osteointegration in vivo

  2. Cavitation Erosion Behavior of HPDL-Treated TWAS-Coated Ti6Al4V Alloy and Its Similarity with Water Droplet Erosion

    NASA Astrophysics Data System (ADS)

    Mann, B. S.; Arya, Vivek; Pant, B. K.

    2012-06-01

    Twin wire arc-sprayed (TWAS) coating of commercially available SHS 7170-cored wire was obtained on Ti6AL4V alloy, and to improve its properties, it was further surface treated with high-power diode laser (HPDL). The cavitation erosion (CE) resistance of TWAS-coated samples was evaluated as per ASTM G-32-2003 and it was compared with laser-treated and untreated Ti6Al4V alloys. The CE resistance of TWAS-coated SHS 7170 samples after HPDL treatment has improved significantly. The main reasons for its improvement are elimination of pores, increased fracture toughness, reduced hardness, and brittleness. The CE resistance of HPDL-treated TWAS coating is compared with water droplet erosion resistance. It is observed that there is a similarity in the both the phenomenon.

  3. Stress-corrosion crack-growth study of titanium alloy Ti-6Al-4V exposed to freon PCA and nitrogen tetroxide MON-1

    NASA Technical Reports Server (NTRS)

    Bjorklund, R. A.

    1983-01-01

    An experimental fracture mechanics program was performed to determine the stress corrosion crack growth sensitivity of the propellant tank material, titanium alloy Ti-6Al-4V, for aerospace satellite applications involving long term exposure to Freon PCA and nitrogen tetroxide MON-1. Sustained load tests were made at a 49 C (120 F) constant temperature using thin gauge tensile test specimens containing semielliptical surface flaws. Test specimen types included parent metal, center of weld, and weld heat affected zone. It was concluded that Ti-6Al-4V alloy is not adversely affected in a stress environment when exposed to Freon PCA for 1000 hours followed by exposure to nitrogen tetroxide MON-1 for 2000 hours at stress levels up to 80% of the experimental critical plane strain stress intensity factor.

  4. A comparative study on biodegradation and mechanical properties of pressureless infiltrated Ti/Ti6Al4V-Mg composites.

    PubMed

    Esen, Ziya; Bütev, Ezgi; Karakaş, M Serdar

    2016-10-01

    The mechanical response and biodegradation behavior of pressureless Mg-infiltrated Ti-Mg and Ti6Al4V-Mg composites were investigated by compression and simulated body fluid immersion tests, respectively. Prior porous preforms were surrounded uniformly with magnesium as a result of infiltration and the resultant composites were free of secondary phases and intermetallics. Although the composites' compressive strengths were superior compared to bone, both displayed elastic moduli similar to that of cortical bone and had higher ductility with respect to their starting porous forms. However, Ti-Mg composites were unable to preserve their mechanical stabilities during in-vitro tests such that they fractured in multiple locations within 15 days of immersion. The pressure generated by H2 due to rapid corrosion of magnesium caused failure of the Ti-Mg composites through sintering necks. On the other hand, the galvanic effect seen in Ti6Al4V-Mg was less severe compared to that of Ti-Mg. The degradation rate of magnesium in Ti6Al4V-Mg was slower, and the composites were observed to be mechanically stable and preserved their integrities over the entire 25-day immersion test. Both composites showed bioinert and biodegradable characteristics during immersion tests and magnesium preferentially corroded leaving porosity behind while Ti/Ti6Al4V remained as a permanent scaffold. The porosity created by degradation of magnesium was refilled by new globular agglomerates. Mg(OH)2 and CaHPO4 phases were encountered during immersion tests while MgCl2 was detected during only the first 5 days. Both composites were classified as bioactive since the precipitation of CaHPO4 phase is known to be precursor of hydroxyapatite formation, an essential requirement for an artificial material to bond to living bone. PMID:27442919

  5. Phase Transformations and Formation of Ultra-Fine Microstructure During Hydrogen Sintering and Phase Transformation (HSPT) Processing of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Sun, Pei; Fang, Zhigang Zak; Koopman, Mark; Xia, Yang; Paramore, James; Ravi Chandran, K. S.; Ren, Yang; Lu, Jun

    2015-12-01

    The hydrogen sintering and phase transformation (HSPT) process is a novel powder metallurgy method for producing Ti alloys, particularly the Ti-6Al-4V alloy, with ultra-fine microstructure in the as-sintered state. The ultra-fine microstructure is obtained as a direct result of the use of H2 gas during sintering. The refinement of the microstructure during HSPT is similar to that of thermal hydrogen processing (THP) of bulk Ti alloys. For both THP and HSPT of Ti-6Al-4V alloy, the mechanisms of the grain refinement depend on the phase equilibria and phase transformations in the presence of hydrogen, which are surprisingly still not well established to date and are still subjected to research and debate. In recent work by the present authors, a pseudo-binary phase diagram of (Ti-6Al-4V)-H has been determined by using in situ synchrotron XRD and TGA/DSC techniques. Aided by this phase diagram, the current paper focuses on the series of phase transformations during sintering and cooling of Ti-6Al-4V in a hydrogen atmosphere and the mechanisms for the formation of the ultra-fine microstructures obtained. Using experimental techniques, including in situ synchrotron XRD, SEM, EBSD, and TEM, the microstructural refinement was found to be the result of (1) the precipitation of ultra-fine α/α2 within coarse β grains during an isothermal hold at intermediate temperatures, and (2) the eutectoid transformation of β → α + δ at approximately 473 K (200 °C).

  6. A comparative study on biodegradation and mechanical properties of pressureless infiltrated Ti/Ti6Al4V-Mg composites.

    PubMed

    Esen, Ziya; Bütev, Ezgi; Karakaş, M Serdar

    2016-10-01

    The mechanical response and biodegradation behavior of pressureless Mg-infiltrated Ti-Mg and Ti6Al4V-Mg composites were investigated by compression and simulated body fluid immersion tests, respectively. Prior porous preforms were surrounded uniformly with magnesium as a result of infiltration and the resultant composites were free of secondary phases and intermetallics. Although the composites' compressive strengths were superior compared to bone, both displayed elastic moduli similar to that of cortical bone and had higher ductility with respect to their starting porous forms. However, Ti-Mg composites were unable to preserve their mechanical stabilities during in-vitro tests such that they fractured in multiple locations within 15 days of immersion. The pressure generated by H2 due to rapid corrosion of magnesium caused failure of the Ti-Mg composites through sintering necks. On the other hand, the galvanic effect seen in Ti6Al4V-Mg was less severe compared to that of Ti-Mg. The degradation rate of magnesium in Ti6Al4V-Mg was slower, and the composites were observed to be mechanically stable and preserved their integrities over the entire 25-day immersion test. Both composites showed bioinert and biodegradable characteristics during immersion tests and magnesium preferentially corroded leaving porosity behind while Ti/Ti6Al4V remained as a permanent scaffold. The porosity created by degradation of magnesium was refilled by new globular agglomerates. Mg(OH)2 and CaHPO4 phases were encountered during immersion tests while MgCl2 was detected during only the first 5 days. Both composites were classified as bioactive since the precipitation of CaHPO4 phase is known to be precursor of hydroxyapatite formation, an essential requirement for an artificial material to bond to living bone.

  7. Sulfonate groups grafted on Ti6Al4V favor MC3T3-E1 cell performance in serum free medium conditions.

    PubMed

    Felgueiras, Helena; Migonney, Véronique

    2014-06-01

    Ten years ago, we synthesized "bioactive model polymers" bearing sulfonate groups and proposed a mechanism of their modulation effect at different steps of the cell response. Then, we set up the grafting of polymers bearing sulfonate on Ti6Al4V surfaces by a grafting "from" technique making sure of the creation of covalent bonds between the grafted polymer and the Ti6Al4V surface. We have checked and confirmed the positive effect of grafted sulfonate groups on the osteoblastic cell response in vivo and in vitro but we did not elucidate the mechanism. The aim of this basic work consists first in investigating the role of sulfonate groups in the presence and in the absence of proteins at early stages of the osteointegration process on poly(sodium styrene sulfonate) poly(NaSS) grafted and ungrafted Ti6Al4V surfaces, in vitro. To understand the role of poly(NaSS) grafted chains on osteoblast-like cell response and to confirm/elucidate the importance of fetal bovine serum (FBS) proteins in the culture medium, MC3T3-E1 cells were seeded onto poly(NaSS) grafted and non-grafted Ti6Al4V surfaces. Cultures were carried out in a complete (10% FBS) and in a non-complete medium (without FBS). Cell viability assay, cell attachment number and cell adhesion strength were followed up to 3days of culture. The presence of proteins enhanced cell growth and development whatever the surface and the presence of sulfonate groups enhanced the cell attachment even in the absence of proteins, which suggests and confirms that the sulfonate groups can modify the activity of cells such as the secretion of binding proteins. Statistical differences were found in the attachment strength tests on poly(NaSS) grafted and ungrafted surfaces and showed that the sulfonate groups play an important role in the cell resistance to shear stress. PMID:24863216

  8. SCC of Ti-6Al-4V foil by methanol - Effect of treatments with 2,4-pentanedione and its metal complexes.

    NASA Technical Reports Server (NTRS)

    Haney, E. G.; Fugassi, P.

    1972-01-01

    The susceptibility of Ti-6Al-4V foil to stress corrosion cracking (SCC) by methanol can be decreased by treatment of the foil with 2,4-pentanedione prior to its immersion in the corroding media. It is assumed that such treatments remove from the protective film formed on the foil by exposure to the atmosphere, certain metal ions whose oxides are more readily penetrated by the ions, Na + and Cl- or Fe(3+) and Cl-, present in the corroding media.

  9. Heat transfer and fluid flow during electron beam welding of 21Cr-6Ni-9Mn steel and Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Rai, R.; Burgardt, P.; Milewski, J. O.; Lienert, T. J.; Roy, T. Deb

    2009-01-01

    Electron beam welding (EBW) of two important engineering alloys, Ti-6Al-4V and 21Cr-6Ni-9Mn, was studied experimentally and theoretically. The temperatures at several monitoring locations in the specimens were measured as a function of time during welding and the cross-sections of the welds were examined by optical microscopy. The theoretical research involved numerical simulation of heat transfer and fluid flow during EBW. The model output included temperature and velocity fields, fusion zone geometry and temperature versus time results. The numerically computed fusion zone geometry and the temperature versus time plots were compared with the corresponding experimentally determined values for each weld. Both the experimental and the modelling results were compared with the corresponding results for the keyhole mode laser beam welding (LBW). Both experimental and modelling results demonstrate that the fusion zone size in Ti-6Al-4V alloy was larger than that of the 21Cr-6Ni-9Mn stainless steel during both the electron beam and laser welding. Higher boiling point and lower solid state thermal conductivity of Ti-6Al-4V contributed to higher peak temperatures in Ti-6Al-4V welds compared with 21Cr-6Ni-9Mn stainless steel welds. In the EBW of both the alloys, there were significant velocities of liquid metal along the keyhole wall driven by the Marangoni convection. In contrast, during LBW, the velocities along the keyhole wall were negligible. Convective heat transfer was important in the transport of heat in the weld pool during both the laser and the EBW. The computed keyhole wall temperatures during EBW at low pressures were lower than those during the LBW at atmospheric pressure for identical heat input.

  10. A Comparison in Mechanical Properties of Cermets of Calcium Silicate with Ti-55Ni and Ti-6Al-4V Alloys for Hard Tissues Replacement

    PubMed Central

    Pramanik, Sumit; Shirazi, Seyed Farid Seyed; Mehrali, Mehdi; Yau, Yat-Huang; Abu Osman, Noor Azuan

    2014-01-01

    This study investigated the impact of calcium silicate (CS) content on composition, compressive mechanical properties, and hardness of CS cermets with Ti-55Ni and Ti-6Al-4V alloys sintered at 1200°C. The powder metallurgy route was exploited to prepare the cermets. New phases of materials of Ni16Ti6Si7, CaTiO3, and Ni31Si12 appeared in cermet of Ti-55Ni with CS and in cermet of Ti-6Al-4V with CS, the new phases Ti5Si3, Ti2O, and CaTiO3, which were emerged during sintering at different CS content (wt%). The minimum shrinkage and density were observed in both groups of cermets for the 50 and 100 wt% CS content, respectively. The cermets with 40 wt% of CS had minimum compressive Young's modulus. The minimum of compressive strength and strain percentage at maximum load were revealed in cermets with 50 and 40 wt% of CS with Ti-55Ni and Ti-6Al-4V cermets, respectively. The cermets with 80 and 90 wt% of CS showed more plasticity than the pure CS. It concluded that the composition and mechanical properties of sintered cermets of Ti-55Ni and Ti-6Al-4V with CS significantly depend on the CS content in raw cermet materials. Thus, the different mechanical properties of the cermets can be used as potential materials for different hard tissues replacements. PMID:25538954

  11. Free-Form-Fabricated Commercially Pure Ti and Ti6Al4V Porous Scaffolds Support the Growth of Human Embryonic Stem Cell-Derived Mesodermal Progenitors

    PubMed Central

    de Peppo, G. M.; Palmquist, A.; Borchardt, P.; Lennerås, M.; Hyllner, J.; Snis, A.; Lausmaa, J.; Thomsen, P.; Karlsson, C.

    2012-01-01

    Commercially-pure titanium (cp-Ti) and the titanium-aluminum-vanadium alloy (Ti6Al4V) are widely used as reconstructive implants for skeletal engineering applications, due to their good mechanical properties, biocompatibility and ability to integrate with the surrounding bone. Electron beam melting technology (EBM) allows the fabrication of customized implants with tailored mechanical properties and high potential in the clinical practice. In order to augment the interaction with the biological tissue, stem cells have recently been combined with metallic scaffolds for skeletal engineering applications. We previously demonstrated that human embryonic stem cell-derived mesodermal progenitors (hES-MPs) hold a great potential to provide a homogeneous and unlimited supply of cells for bone engineering applications. This study demonstrates the effect of EBM-fabricated cp-Ti and Ti6Al4V porous scaffolds on hES-MPs behavior, in terms of cell attachment, growth and osteogenic differentiation. Displaying different chemical composition but similar surface properties, EBM-fabricated cp-Ti and Ti6Al4V scaffolds supported cell attachment and growth, and did not seem to alter the expression of genes involved in osteogenic differentiation and affect the alkaline phosphatase activity. In conclusion, interfacing hES-MPs to EBM-fabricated scaffolds may represent an interesting strategy for design of third-generation biomaterials, with the potential to promote implant integration in clinical conditions characterized by poor bone quality. PMID:22262956

  12. Effect of laser power on the microstructural behaviour and strength of modified laser deposited Ti6Al4V+Cu alloy for medical application

    NASA Astrophysics Data System (ADS)

    Erinosho, Mutiu F.; Akinlabi, Esther T.

    2016-03-01

    The excellent biocompatibility property of Grade 5 titanium alloy has made its desirability largely increasing in the field of biomedical. The titanium alloy (Ti6Al4V) was modified with the addition of 3 weight percent (wt %) copper via a laser deposition process using the Ytterbium fiber laser with a wavelength of 1.047 μm. Therefore, this paper presents the effect of laser power on the microstructural behaviour and strength of the modified Ti6Al4V+Cu alloy. The laser powers were varied between 600 W and 1600 W respectively while all other parameters such as the scanning speed, powder flow rates and gas flow rates were kept constant. The melt pool and width of the deposited alloy increases as the laser power was increased. The α-lamella was observed to be finer at low laser power, and towards the fusion zone, Widmanstettan structures were fused and become smaller; and showing an evidence of α-martensite phases. The strength of the modified alloy was derived from the hardness values. The strength was observed to increase initially to a point as the laser power increases and afterwards decreased as the laser power was further increased. The improved Ti6Al4V+Cu alloy can be anticipated for biomedical application.

  13. How do titanium and Ti6Al4V corrode in fluoridated medium as found in the oral cavity? An in vitro study.

    PubMed

    Souza, Júlio C M; Barbosa, Sandra L; Ariza, Edith A; Henriques, Mariana; Teughels, Wim; Ponthiaux, Pierre; Celis, Jean-Pierre; Rocha, Luis A

    2015-02-01

    The purpose of this work was to evaluate the corrosion of commercially pure (CP) titanium and Ti6Al4V in vitro at different F(-) concentrations regularly found in the oral cavity by using different electrochemical tests and surface analysis techniques. electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and potentiodynamic polarization tests were associated to advanced characterization techniques such as SEM, EDS, AFM, ICP-MS and XPS. OCP tests revealed a higher reactivity of both CP titanium and Ti6Al4V at 12,300 ppm F(-) concentration than that recorded at 227 ppm F(-). Also, a significant decrease of the corrosion resistance of both materials was noticed by EIS in fluoride solutions. Material loss caused by corrosion was noticed on titanium surfaces by SEM and AFM in the presence of high F(-) concentration. CP titanium degraded by pitting corrosion while Ti6Al4V suffered from general corrosion showing micro-cracks on surface. Furthermore, a high release of metallic ions from the test samples after immersion at high F(-) concentrations was detected by ICP-MS, that can be potentially toxic to oral tissues.

  14. Investigation of the Workability and Response of Ti-6Al-4V Titanium alloys at Lower Elevated Temperature and Higher Strain Rate

    SciTech Connect

    Huang, Cindy Xiaohui; Lim, Chao Voon; Castagne, Sylvie

    2011-05-04

    Titanium and its alloys have a wide range of applications in various industries such as aerospace, medical, automotive and even commercial products. However, formability of titanium alloys has always been an issue. This study presents the results of an investigation on the workability and response of Ti-6Al-4V deformed at different strain rates and lower elevated temperatures with different initial microstructures. Compression tests of cylindrical specimens were performed at various temperatures (300 deg. C, 400 deg. C, 450 deg. C, 500 deg. C) and at different strain rates (0.001 s{sup -1}, 0.02 s{sup -1} and 0.1 s{sup -1}). The effects of strain rate, temperature and initial microstructure on the workability of the Ti alloy were investigated. Based on these experimental results, workability maps for the respective initial microstructures were developed. Results showed that temperature played an important role in the formability of Ti-6Al-4V titanium alloys unlike strain rate. In addition, feasibility study on Multi-Directional Forging (MDF) was performed and positive results were obtained. It was demonstrated that Ti-6Al-4V titanium alloys can undergo severe plastic deformation at lower elevated temperature (400-500 deg. C) and at a higher strain rate of 0.1 s{sup -1}.

  15. The Nature of Tensile Ductility as Controlled by Extreme-Sized Pores in Powder Metallurgy Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, P.; Ravi Chandran, K. S.; Cao, F.; Koopman, M.; Fang, Z. Zak

    2016-05-01

    Tensile properties of Ti-6Al-4V titanium alloy, sintered by a new process (sintering, phase transformation, and dehydrogenation of titanium hydride compacts, termed HSPT process), were investigated to determine how the sintering pores influence the tensile strength and ductility. It was found that the ductility in the sintered alloy is severely affected by the size of the largest pore, referred here as extreme-sized pore, even when the average volume fraction of porosity is nearly constant between a large number of samples. It is shown that the rapid decrease in ductility, with an increase in the extreme pore size, is caused by strain localization around the extreme-sized pore and early crack initiation. This crack initiation leads to fracture of the plane containing the pore thereby limiting the extent of uniform plastic strain that can be attained before fracture. Interestingly, the strength properties are, however, found to be independent of the size of the extreme-sized pore. The results are explained on the basis of stress concentration and strain localization around the extreme-sized pores. The work also reveals that if the extreme-sized pores are eliminated, PM Ti-6Al-4V alloy with high strength (~1100 MPa) and good ductility (~12 pct), which is easily comparable to a wrought Ti-6Al-4V alloy, can be achieved even at oxygen levels up to 0.4 wt pct.

  16. A review article: The mechanical properties and the microstructural behaviour of laser metal deposited Ti-6Al-4V and TiC composite

    NASA Astrophysics Data System (ADS)

    Erinosho, Mutiu F.; Akinlabi, Esther T.

    2016-03-01

    Titanium alloy (Ti-6Al-4V) Grade 5 has been regarded as the most useful alloy for the aerospace applications, due to their light weight properties. Today, laser technology is an energetic process in which the beam ejected can travel a longer distance and spot on the focused surface. The combination of metallic powder and laser beam has been used concurrently to form a solid figure. However, this combination has generated a permanently solidified metallurgical bonding between the laser-deposited metallic powders. Several research works have been conducted to improve the mechanical properties of the primary alloy, Ti-6Al-4V. This article conversely highlights the series of work that have been conducted on improving the mechanical properties and microstructures of the primary alloy with the addition of titanium carbide (TiC). The Ti-6Al-4V alloy has been widely selected in most critical part of a component. Their reinforcement with TiC composite particle has been achieved successfully through the optimal usage of laser technology. The characteristics of the reinforced component have vehemently improved the mechanical properties such as the tensile strength, wear resistance, fracture toughness and hardness; as well as the morphologies and phases of the microstructures.

  17. Effect of argon purity on mechanical properties, microstructure and fracture mode of commercially pure (cp) Ti and Ti-6Al-4V alloys for ceramometal dental prostheses.

    PubMed

    Bauer, José; Cella, Suelen; Pinto, Marcelo M; Filho, Leonardo E Rodrigues; Reis, Alessandra; Loguercio, Alessandro D

    2009-12-01

    Provision of an inert gas atmosphere with high-purity argon gas is recommended for preventing titanium castings from contamination although the effects of the level of argon purity on the mechanical properties and the clinical performance of Ti castings have not yet been investigated. The purpose of this study was to evaluate the effect of argon purity on the mechanical properties and microstructure of commercially pure (cp) Ti and Ti-6Al-4V alloys. The castings were made using either high-purity and/or industrial argon gas. The ultimate tensile strength (UTS), proportional limit (PL), elongation (EL) and microhardness (VHN) at different depths were evaluated. The microstructure of the alloys was also revealed and the fracture mode was analyzed by scanning electron microscopy. The data from the mechanical tests and hardness were subjected to a two-and three-way ANOVA and Tukey's test (alpha = 0.05). The mean values of mechanical properties were not affected by the argon gas purity. Higher UTS, PL and VHN, and lower EL were observed for Ti-6Al-4V. The microhardness was not influenced by the argon gas purity. The industrial argon gas can be used to cast cp Ti and Ti-6Al-4V.

  18. A Honeycomb-Structured Ti-6Al-4V Oil-Gas Separation Rotor Additively Manufactured by Selective Electron Beam Melting for Aero-engine Applications

    NASA Astrophysics Data System (ADS)

    Tang, H. P.; Wang, Q. B.; Yang, G. Y.; Gu, J.; Liu, N.; Jia, L.; Qian, M.

    2016-03-01

    Oil -gas separation is a key process in an aero-engine lubrication system. This study reports an innovative development in oil -gas separation. A honeycomb-structured rotor with hexagonal cone-shaped pore channels has been designed, additively manufactured from Ti-6Al-4V using selective electron beam melting (SEBM) and assessed for oil -gas separation for aero-engine application. The Ti-6Al-4V honeycomb structure showed a high compressive strength of 110 MPa compared to less than 20 MPa for metal foam structures. The oil -gas separation efficiency of the honeycomb-structured separation rotor achieved 99.8% at the rotation speed of 6000 rpm with much lower ventilation resistance (17.3 kPa) than that of the separator rotor constructed using a Ni-Cr alloy foam structure (23.5 kPa). The honeycomb-structured Ti-6Al-4V separator rotor produced by SEBM provides a promising solution to more efficient oil -gas separation in the aero-engine lubrication system.

  19. Electrochemical characterization of MC3T3-E1 cells cultured on γTiAl and Ti-6Al-4V alloys.

    PubMed

    Bueno-Vera, J A; Torres-Zapata, I; Sundaram, P A; Diffoot-Carlo, N; Vega-Olivencia, C A

    2015-12-01

    Electrochemical impedance spectroscopy (EIS) was used to study the behavior of MC3T3-E1 cells cultured in an αMEM+FBS solution on two Ti-based alloys (Ti-6Al-4V and γTiAl) for 4, 7 and 14 days. EIS measurements were carried out at an open-circuit potential in a 1 mHz to 100 kHz frequency range. Results indicate a general increase in impedance on the Ti alloy surfaces with cells as a function of time. Bode plots indicate changes corresponding to the passive oxide film, adsorption of proteins and cell tissue on surfaces with the passage of time. Normal cellular activity based on the polygonal morphology, with long and fine cytoplasmic prolongations of the cells on Ti-6Al-4V and γTiAl was observed from SEM images. Similarly, mineralization nodules corresponding to cell differentiation associated with the osseogenetic process were observed confirmed by Alizarin Red S staining. Immunofluorescence analysis to detect the presence of collagen Type I showed an increase in the segregation of collagen as a function of time. The impedance values obtained from EIS testing are indicative of the corrosion protection offered to the Ti alloy substrates by the cell layer. This study shows that γTiAl has better corrosion resistance than that of Ti-6Al-4V in the αMEM+FBS environment in the presence of MC3T3-E1 cells.

  20. Vancomycin-chitosan composite deposited on post porous hydroxyapatite coated Ti6Al4V implant for drug controlled release.

    PubMed

    Yang, Chi-Chuan; Lin, Chien-Chung; Liao, Jiunn-Wang; Yen, Shiow-Kang

    2013-05-01

    Through the hydrogen bonds and the deprotonation, the vancomycin-chitosan composite has been originally deposited on Ti4Al4V by electrochemical technology. However, the rapid destruction of the hydrogen bonding between them by polar water molecules during immersion tests revealed 80% drug burst in a few hours. In this study, the post porous hydroxyapatite (HA) coated Ti4Al4V is prepared for the subsequent electrolytic deposition of vancomycin-chitosan composite to control the drug release. As expected, the initial burst is reduced to 55%, followed by a steady release about 20% from day 1 to day 5 and a slower release of the retained 25% after day 6, resulting in bacterial inhibition zone diameter of 30 mm which can last for more than a month in antibacterial tests, compared with the coated specimen without HA gradually loosing inhibition zone after 21 days. Besides, the cell culture indicates that the vancomycin-chitosan/HA composite coated has enhanced the proliferation, the differentiation and the mineralization of the osteoblast-like cell. In general, it is helpful for the osteointegration on permanent implants. Consistently, it effectively provides the prophylaxis and therapy of osteomyelitis according to the results of the rabbit infection animal model.

  1. Influence of hydrogen environment on fatigue crack growth in forged Ti-6Al-4V: fractographic analysis

    NASA Astrophysics Data System (ADS)

    Gaddam, R.; Pederson, R.; Hörnqvist, M.; Antti, M.-L.

    2013-12-01

    The influence of high-pressure gaseous hydrogen environment (15 MPa) on the fatigue crack growth in forged Ti-6A1-4V at room temperature is investigated. It is observed that the fatigue crack growth (FCG) rate is fluctuating at 20 <= ΔK <= 26 MPa√m, and increase drastically at ΔK > 26 MPa√m in hydrogen environment. The effect of hydrogen on the FCG rate is dependent on the stress intensity level (ΔK). Detailed fractographic analysis of the fracture surfaces is performed at different ΔK using field emission scanning electron microscope (FE-SEM). The differences in appearance of fracture surfaces in air and hydrogen are discussed.

  2. Evaluation of Biological Properties of Electron Beam Melted Ti6Al4V Implant with Biomimetic Coating In Vitro and In Vivo

    PubMed Central

    Wang, Cheng-Tao; Li, Guo-Chen; Lei, Wei; Zhang, Zhi-Yong; Wang, Lin

    2012-01-01

    Background High strength porous titanium implants are widely used for the reconstruction of craniofacial defects because of their similar mechanical properties to those of bone. The recent introduction of electron beam melting (EBM) technique allows a direct digitally enabled fabrication of patient specific porous titanium implants, whereas both their in vitro and in vivo biological performance need further investigation. Methods In the present study, we fabricated porous Ti6Al4V implants with controlled porous structure by EBM process, analyzed their mechanical properties, and conducted the surface modification with biomimetic approach. The bioactivities of EBM porous titanium in vitro and in vivo were evaluated between implants with and without biomimetic apatite coating. Results The physical property of the porous implants, containing the compressive strength being 163 - 286 MPa and the Young’s modulus being 14.5–38.5 GPa, is similar to cortical bone. The in vitro culture of osteoblasts on the porous Ti6Al4V implants has shown a favorable circumstance for cell attachment and proliferation as well as cell morphology and spreading, which were comparable with the implants coating with bone-like apatite. In vivo, histological analysis has obtained a rapid ingrowth of bone tissue from calvarial margins toward the center of bone defect in 12 weeks. We observed similar increasing rate of bone ingrowth and percentage of bone formation within coated and uncoated implants, all of which achieved a successful bridging of the defect in 12 weeks after the implantation. Conclusions This study demonstrated that the EBM porous Ti6Al4V implant not only reduced the stress-shielding but also exerted appropriate osteoconductive properties, as well as the apatite coated group. The results opened up the possibility of using purely porous titanium alloy scaffolds to reconstruct specific bone defects in the maxillofacial and orthopedic fields. PMID:23272208

  3. Fatigue performance of laser additive manufactured Ti-6Al-4V in very high cycle fatigue (VHCF) regime up to 109 cycles

    NASA Astrophysics Data System (ADS)

    Wycisk, Eric; Siddique, Shafaqat; Herzog, Dirk; Walther, Frank; Emmelmann, Claus

    2015-12-01

    Additive manufacturing technologies are in the process of establishing themselves as an alternative production technology to conventional manufacturing such as casting or milling. Especially laser additive manufacturing (LAM) enables the production of metallic parts with mechanical properties comparable to conventionally manufactured components. Due to the high geometrical freedom in LAM the technology enables the production of ultra-light weight designs and therefore gains increasing importance in aircraft and space industry. The high quality standards of these industries demand predictability of material properties for static and dynamic load cases. However, fatigue properties especially in the very high cycle fatigue regime until 109 cycles have not been sufficiently determined yet. Therefore this paper presents an analysis of fatigue properties of laser additive manufactured Ti-6Al-4V under cyclic tension-tension until 107 cycles and tension-compression load until 109 cycles. For the analysis of laser additive manufactured titanium alloy Ti-6Al-4V Woehler fatigue tests under tension-tension and tension-compression were carried out in the high cycle and very high cycle fatigue regime. Specimens in stress-relieved as well as hot-isostatic-pressed conditions were analyzed regarding crack initiation site, mean stress sensitivity and overall fatigue performance. The determined fatigue properties show values in the range of conventionally manufactured Ti-6Al-4V with particularly good performance for hot-isostatic-pressed additive-manufactured material. For all conditions the results show no conventional fatigue limit but a constant increase in fatigue life with decreasing loads. No effects of test frequency on life span could be determined. However, independently of testing principle, a shift of crack initiation from surface to internal initiation could be observed with increasing cycles to failure.

  4. Enhanced compatibility and initial stability of Ti6Al4V alloy orthodontic miniscrews subjected to anodization, cyclic precalcification, and heat treatment

    PubMed Central

    Oh, Eun-Ju; Nguyen, Thuy-Duong T.; Lee, Seung-Youp; Jeon, Young-Mi; Bae, Tae-Sung

    2014-01-01

    Objective To evaluate the bioactivity, and the biomechanical and bone-regenerative properties of Ti6Al4V miniscrews subjected to anodization, cyclic precalcification, and heat treatment (APH treatment) and their potential clinical use. Methods The surfaces of Ti6Al4V alloys were modified by APH treatment. Bioactivity was assessed after immersion in simulated body fluid for 3 days. The hydrophilicity and the roughness of APH-treated surfaces were compared with those of untreated (UT) and anodized and heat-treated (AH) samples. For in vivo tests, 32 miniscrews (16 UT and 16 APH) were inserted into 16 Wistar rats, one UT and one APH-treated miniscrew in either tibia. The miniscrews were extracted after 3 and 6 weeks and their osseointegration (n = 8 for each time point and group) was investigated by surface and histological analyses and removal torque measurements. Results APH treatment formed a dense surface array of nanotubular TiO2 layer covered with a compact apatite-like film. APH-treated samples showed better bioactivity and biocompatibility compared with UT and AH samples. In vivo, APH-treated miniscrews showed higher removal torque and bone-to-implant contact than did UT miniscrews, after both 3 and 6 weeks (p < 0.05). Also, early deposition of densely mineralized bone around APH-treated miniscrews was observed, implying good bonding to the treated surface. Conclusions APH treatment enhanced the bioactivity, and the biomechanical and bone regenerative properties of the Ti6Al4V alloy miniscrews. The enhanced initial stability afforded should be valuable in orthodontic applications. PMID:25309864

  5. In situ synthesized TiB-TiN reinforced Ti6Al4V alloy composite coatings: microstructure, tribological and in-vitro biocompatibility.

    PubMed

    Das, Mitun; Bhattacharya, Kaushik; Dittrick, Stanley A; Mandal, Chitra; Balla, Vamsi Krishna; Sampath Kumar, T S; Bandyopadhyay, Amit; Manna, Indranil

    2014-01-01

    Wear resistant TiB-TiN reinforced Ti6Al4V alloy composite coatings were deposited on Ti substrate using laser based additive manufacturing technology. Ti6Al4V alloy powder premixed with 5wt% and 15wt% of boron nitride (BN) powder was used to synthesize TiB-TiN reinforcements in situ during laser deposition. Influences of laser power, scanning speed and concentration of BN on the microstructure, mechanical, in vitro tribological and biological properties of the coatings were investigated. Microstructural analysis of the composite coatings showed that the high temperature generated due to laser interaction with Ti6Al4V alloy and BN results in situ formation of TiB and TiN phases. With increasing BN concentration, from 5wt% to 15wt%, the Young's modulus of the composite coatings, measured by nanoindentation, increased from 170±5GPa to 204±14GPa. In vitro tribological tests showed significant increase in the wear resistance with increasing BN concentration. Under identical test conditions TiB-TiN composite coatings with 15wt% BN exhibited an order of magnitude less wear rate than CoCrMo alloy-a common material for articulating surfaces of orthopedic implants. Average top surface hardness of the composite coatings increased from 543±21HV to 877±75HV with increase in the BN concentration. In vitro biocompatibility and flow cytometry study showed that these composite coatings were non-toxic, exhibit similar cell-materials interactions and biocompatibility as that of commercially pure titanium (CP-Ti) samples. In summary, excellent in vitro wear resistance, high stiffness and suitable biocompatibility make these composite coatings as a potential material for load-bearing articulating surfaces towards orthopaedic implants.

  6. Increasing Ti-6Al-4V brazed joint strength equal to the base metal by Ti and Zr amorphous filler alloys

    SciTech Connect

    Ganjeh, E.; Sarkhosh, H.; Bajgholi, M.E.; Khorsand, H.; Ghaffari, M.

    2012-09-15

    Microstructural features developed along with mechanical properties in furnace brazing of Ti-6Al-4V alloy using STEMET 1228 (Ti-26.8Zr-13Ni-13.9Cu, wt.%) and STEMET 1406 (Zr-9.7Ti-12.4Ni-11.2Cu, wt.%) amorphous filler alloys. Brazing temperatures employed were 900-950 Degree-Sign C for the titanium-based filler and 900-990 Degree-Sign C for the zirconium-based filler alloys, respectively. The brazing time durations were 600, 1200 and 1800 s. The brazed joints were evaluated by ultrasonic test, and their microstructures and phase constitutions analyzed by metallography, scanning electron microscopy and X-ray diffraction analysis. Since microstructural evolution across the furnace brazed joints primarily depends on their alloying elements such as Cu, Ni and Zr along the joint. Accordingly, existence of Zr{sub 2}Cu, Ti{sub 2}Cu and (Ti,Zr){sub 2}Ni intermetallic compounds was identified in the brazed joints. The chemical composition of segregation region in the center of brazed joints was identical to virgin filler alloy content which greatly deteriorated the shear strength of the joints. Adequate brazing time (1800 s) and/or temperature (950 Degree-Sign C for Ti-based and 990 Degree-Sign C for Zr-based) resulted in an acicular Widmanstaetten microstructure throughout the entire joint section due to eutectoid reaction. This microstructure increased the shear strength of the brazed joints up to the Ti-6Al-4V tensile strength level. Consequently, Ti-6Al-4V can be furnace brazed by Ti and Zr base foils produced excellent joint strengths. - Highlights: Black-Right-Pointing-Pointer Temperature or time was the main factors of controlling braze joint strength. Black-Right-Pointing-Pointer Developing a Widmanstaetten microstructure generates equal strength to base metal. Black-Right-Pointing-Pointer Brittle intermetallic compounds like (Ti,Zr){sub 2}Ni/Cu deteriorate shear strength. Black-Right-Pointing-Pointer Ti and Zr base filler alloys were the best choice for brazing Ti

  7. A SEM and EDS based Study of the Microstructural Modifications of Turning Inserts in the Dry Machining of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Gerez, J. M.; Sanchez-Carrilero, M.; Salguero, J.; Batista, M.; Marcos, M.

    2009-11-01

    Titanium and its alloys are considered as low machinability materials because of its low thermal conductivity, which provokes a high temperature in the tool-chip interface. However, thanks to its excellent relationship weight/mechanical properties, this material is widely used in the aerospace industrial sector. This paper reports on the results of an analysis of the surface changes of hard metal (WC-Co) turning inserts employed in the dry turning of alloy UNS 56400 (Ti-6Al-4V), widely used in aerospace industry. The analysis has been developed using scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) techniques.

  8. Additive manufactured Ti-6Al-4V using welding wire: comparison of laser and arc beam deposition and evaluation with respect to aerospace material specifications

    NASA Astrophysics Data System (ADS)

    Brandl, E.; Baufeld, B.; Leyens, C.; Gault, R.

    In this paper, the results of two different wire based additive-layer-manufacturing systems are compared: in one system Ti-6Al4V is deposited by a Nd:YAG laser beam, in the other by an arc beam (tungsten inert gas process). Mechanical properties of the deposits and of plate material are presented and evaluated with respect to aerospace material specifications. The mechanical tests including static tension and high cycle fatigue were performed in as-built, stress-relieved and annealed conditions. Generally, the mechanical properties of the components are competitive to cast and even wrought material properties and can attain properties suitable for space or aerospace applications.

  9. On the nature and crystallographic orientation of subsurface cracks in high cycle fatigue of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Gilbert, Jeremy L.; Piehler, Henry R.

    1993-03-01

    Subsurface fatigue damage, in the form of cracking of the α phase, was observed in Ti-6A1-4V during high cycle fatigue of total hip prostheses tested in a simulated physiological test geometry and environment. The subsurface cracking was found only in the region of highest fatigue stresses and was present in a zone between 50 and 700 μm beneath the surface. The density of these cracks appeared to depend on the fabrication process used to form the part, where the direction of forging deformation strongly influenced the texture and grain morphology of the near-α bimodal microstructure. A novel scanning electron microscopy (SEM) technique, using selected area channeling patterns (SACPs) and electron channeling contrast imaging (ECCI), is described and was used to determine the crystallographic orientation of the fracture plane in the a phase. The texture resulting from the forming operation appeared to be such that the basal pole of the hcp lattice became oriented in the direction of flow. Also, the deformation substructure (in the form of dislocation subcells) influenced the formation of the subsurface cracks. Observations based on four independent fractured grains, using the channeling analysis techniques, indicated that the fracture plane for these subsurface fatigue cracks is the pyramidal plane of the hcp lattice.

  10. Evaluation of cast titanium alloy compressor components. Volume I. Final report May 76-Aug 78. [Ti-6Al-4V

    SciTech Connect

    Hammer, A.N.

    1981-11-01

    The objective of this program was to characterize the properties of cast titanium alloy compressor impellers to provide a background for design, processing, and qualification for service in the Solar T62T-40 Titan auxiliary power unit and similar small radial gas turbine engines. Four titanium alloy investment casting foundries participated in the production of straight vane test wheels, a low-cost representation of the compressor impellers. As-cast and hot isostatic pressed (HIPed) Ti-6A1-4V was seen to have less than half the high cycle fatigue strength (20 to 30 ksi versus 60 ksi) of equvalent sections from forged and machined impellers. A modified solution heat treatment and aging cycle was developed which restored the fatigue strength to approximately 50 ksi, and which provided adequate tensile strength and ductility. High cycle fatigue strength of weld repaired vanes was significantly lower than that of unwelded, however. Cast and machined wheels offer substantial cost savings over wheels conventionally machined from forgings. These savings may be as much as 50%, or about $900 per wheel.

  11. Ion implantation: surface treatment for improving the bone integration of titanium and Ti6Al4V dental implants.

    PubMed

    De Maeztu, Miguel A; Alava, J Iñaki; Gay-Escoda, Cosme

    2003-02-01

    Dental implants subjected to surface treatment have shown better bone integration than implants which have only been turned (machined). Three main types of treatment are presently available: the addition of material or coating, the removal of material, and surface modification. Ion implantation corresponds to the third approach. A histomorphometric study is made following the rabbit tibial bone placement of 88 commercial dental implants of pure titanium and Ti6AI4V subjected to surface treatment in the form of different ion implants (C+, CO+, N+, Ne+). Light microscopic, scanning electron microscopic (SEM), electron microsonde (EDS) and X-ray photoelectron spectroscopy (XPS) studies were made. The results indicate improved bone integration (expressed as percentage bone-implant contact) in those specimens subjected to ion implantation versus the non-treated controls, the difference being statistically significant for the groups treated with C+ and CO+. In these groups, XPS showed a Ti-O-C junction (bone-implant interface) involving covalent type bonds, these being stronger and more stable than the ion-type bonds usually established between the titanium oxide and bone.

  12. Mechanical properties of Ti(C 0.7N 0.3) film produced by plasma electrolytic carbonitriding of Ti6Al4V alloy

    NASA Astrophysics Data System (ADS)

    Li, Xin-Mei; Han, Yong

    2008-08-01

    Porous nanocrystalline Ti(C 0.7N 0.3) film on Ti6Al4V substrate was prepared by plasma electrolytic carbonitriding (PECN). The film was characterized and analyzed by using a variety of analytical techniques, such as XRD, SEM, EDX, TEM, FESEM, Rockwell C indenter, scratch tester, Vickers microhardness tester and ring-on-block tribometer. The results showed that the film was about 15 μm thick and its hardness was Hv 2369 at a load of 0.2 N. The adhesion of the film was characterized by Lc and Pc value, and was found to be about 42 N and more than 800 N, respectively. The friction coefficients and wear volume loss of the PECN-treated samples sliding against a steel counterpart were much less than those of the untreated Ti6Al4V. The film possessed a good wear-resistance and antifriction under oil-lubricated condition due to its high hardness, adhesion and fracture toughness. Also, the porous surface morphology of the Ti(C 0.7N 0.3) film contributed to the enhanced tribological resistance by promoting the formation of lubricant film and entrapping wear debris.

  13. Effect of micro shot peening on the mechanical properties and corrosion behavior of two microstructure Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Ahmed, Aymen A.; Mhaede, Mansour; Wollmann, Manfred; Wagner, Lothar

    2016-02-01

    Titanium alloys continue to be used extensively for the fabrication of surgical implants due to their excellent mechanical, physical and biological performance. The surface modification is the main technique to maintain a relatively good mechanical properties and biocompatibility. In this study, a surface modification through micro shot peening (SP) using different ceramic shot (850, 450 and 125-250 μm) at 0.22 mmA have been done on two microstructures Ti-6Al-4V alloy. The effect of this treatment on the corrosion behavior, surface roughness, microhardness profiles, and residual stresses were investigated. In addition, the corrosion behavior of the ultra-fine grain of Ti-6Al-4V materials produced by rotary swaging (RS) deformation has been investigated and compared with the duplex (DU) and globular (GL) microstructures. The corrosion behavior was studied using potentiodynamic polarization and electro impedance spectroscopy techniques. The electrochemical tests were performed in Ringer's solution at 37 °C. The results show that shot peening resulted in near-surface maximum hardness and residual stresses values. Increasing the shot size led to a lower surface roughness and an improved corrosion resistance. However, SP reduces the corrosion resistance compared with the untreated materials. The globular microstructure shows high corrosion rate compared with the duplex and nanostructured materials.

  14. Wear studies on ZrO2-filled PEEK as coating bearing materials for artificial cervical discs of Ti6Al4V.

    PubMed

    Song, Jian; Liu, Yuhong; Liao, Zhenhua; Wang, Song; Tyagi, Rajnesh; Liu, Weiqiang

    2016-12-01

    Polyetheretherketone (PEEK) and its composite coatings are believed to be the potential candidates' bio-implant materials. However, these coatings have not yet been used on the surface of titanium-based orthopedics and joint products and very few investigations on the tribological characteristics could be found in the published literature till date. In this study, the wettabilities, composition and micro-hardness were characterized using contact angle measurement, scanning electron microscopy (SEM) and hardness tester. The tribological tests were conducted using a ball-on-disc contact pair under 25% newborn calf serum (NCS) lubricated condition. For comparison, bare Ti6Al4V was studied. The obtained results revealed that those PEEK/ZrO2 composite coatings could improve the tribological properties of Ti6Al4V significantly. Adhesive wear and mild abrasive wear might be the dominant wear and failure mechanisms for PEEK/ZrO2 composite coatings in NCS lubricated condition. After comprehensive evaluation in the present study, 5wt.% ZrO2 nanoparticles filled PEEK coating displayed the optimum tribological characteristics and could be taken as a potential candidate for the bearing material of artificial cervical disc.

  15. Ductility improvement due to martensite α' decomposition in porous Ti-6Al-4V parts produced by selective laser melting for orthopedic implants.

    PubMed

    Sallica-Leva, E; Caram, R; Jardini, A L; Fogagnolo, J B

    2016-02-01

    Ti-6Al-4V parts obtained by selective laser melting typically have an acicular α' martensitic microstructure whose ductility is low. Thus, post-heat treatments are useful for increasing ductility. In this work, the effects of sub-β-transus heat treatments on the mechanical properties of Ti-6Al-4V parts with porous structures are correlated with martensite α' phase decomposition. The precipitation of β phase and the gradual transformation of α' into α phase by the diffusion of excess vanadium from α' to β phase are proposed to be the main events of martensite α' phase decomposition in parts fabricated by selective laser melting. The heat treatment performed at 650°C for 1h produced no microstructural changes, but the samples treated for at the same temperature 2h showed a fine precipitation of β phase along the α' needle boundaries. The heat treatment performed at 800°C for 1 or 2h produced a fine α+β microstructure, in which β phase are present as particles fewer in number and larger in size, when compared with the ones present in the sample heat-treated at 650°C for 2h. Heat-treatment of the parts at 800°C for 2h proved to be the best condition, which improved the ductility of the samples while only slightly reducing their strength.

  16. Influence of the fabrication process and fluoride content on the tribocorrosion behaviour of Ti6Al4V biomedical alloy in artificial saliva.

    PubMed

    Licausi, M P; Igual Muñoz, A; Amigó Borrás, V

    2013-04-01

    Titanium and its alloys are widely used as dental implants due to their low density, excellent biocompatibility, mechanical properties and corrosion resistance. However, during their lifetime Ti6Al4V biomedical alloys are subjected to different mechanical actions (i.e., sliding or fretting), thus resulting in a tribocorrosion system, which is an irreversible material degradation process due to the combined effect of corrosion and wear. In this study, the tribo-electrochemical behavior of cast and sintered (by powder metallurgy) Ti6Al4V alloy in artificial human saliva solution without and with fluoride additions of 100ppm and 1000ppm and in an average industrial mouth wash solution with a 112ppm fluoride content have been investigated by different electrochemical techniques. The same tribocorrosion mechanisms were found in the cast and sintered titanium alloys, although slightly different wear debris behavior was observed. At low applied passive potentials, wear rates are similar to those obtained under equilibrium conditions (Open Circuit Potential). There exists a critical fluoride concentration above which corrosion and tribocorrosion rates increase.

  17. On the interactions of human bone cells with Ti6Al4V thermally oxidized by means of laser shock processing.

    PubMed

    Crespo, Lara; Hierro-Oliva, Margarita; Barriuso, Sandra; Vadillo-Rodríguez, Virginia; Montealegre, M Ángeles; Saldaña, Laura; Gomez-Barrena, Enrique; González-Carrasco, José Luis; González-Martín, María Luisa; Vilaboa, Nuria

    2016-02-01

    We investigated a Ti6Al4V alloy modified by means of laser peening in the absence of sacrificial coatings. As a consequence of the temperature rise during laser focusing, melting and ablation generated an undulated surface that exhibits an important increase in the content of titanium oxides and OH- ions. Human mesenchymal stem cells and osteoblasts cultured on the oxidized alloy develop noticeable filopodia and lamellipodia. Their paxillin-stained focal adhesions are smaller than in cells attached to the untreated alloy and exhibit a marked loss of colocalization with the ends of actin stress fibers. An important imbalance of phosphorylation and/or dephosphorylation of the focal adhesion kinase is detected in cells grown on the oxidized alloy. Although these mechanisms of adhesion are deeply altered, the surface treatment does not affect cell attachment or proliferation rates on the alloy. Human mesenchymal stem cells cultured on the treated alloy in media containing osteogenic inducers differentiate towards the osteoblastic phenotype to a higher extent than those on the untreated surface. Also, the specific functions of human osteoblasts cultured on these media are enhanced on the treated alloy. In summary, laser peening tailors the Ti6Al4V surface to yield an oxidized layer with increased roughness that allows the colonization and activities of bone-lineage cells. PMID:26835650

  18. On the interactions of human bone cells with Ti6Al4V thermally oxidized by means of laser shock processing.

    PubMed

    Crespo, Lara; Hierro-Oliva, Margarita; Barriuso, Sandra; Vadillo-Rodríguez, Virginia; Montealegre, M Ángeles; Saldaña, Laura; Gomez-Barrena, Enrique; González-Carrasco, José Luis; González-Martín, María Luisa; Vilaboa, Nuria

    2016-02-02

    We investigated a Ti6Al4V alloy modified by means of laser peening in the absence of sacrificial coatings. As a consequence of the temperature rise during laser focusing, melting and ablation generated an undulated surface that exhibits an important increase in the content of titanium oxides and OH- ions. Human mesenchymal stem cells and osteoblasts cultured on the oxidized alloy develop noticeable filopodia and lamellipodia. Their paxillin-stained focal adhesions are smaller than in cells attached to the untreated alloy and exhibit a marked loss of colocalization with the ends of actin stress fibers. An important imbalance of phosphorylation and/or dephosphorylation of the focal adhesion kinase is detected in cells grown on the oxidized alloy. Although these mechanisms of adhesion are deeply altered, the surface treatment does not affect cell attachment or proliferation rates on the alloy. Human mesenchymal stem cells cultured on the treated alloy in media containing osteogenic inducers differentiate towards the osteoblastic phenotype to a higher extent than those on the untreated surface. Also, the specific functions of human osteoblasts cultured on these media are enhanced on the treated alloy. In summary, laser peening tailors the Ti6Al4V surface to yield an oxidized layer with increased roughness that allows the colonization and activities of bone-lineage cells.

  19. Surface analysis and biocorrosion properties of nanostructured surface sol-gel coatings on Ti6Al4V titanium alloy implants.

    PubMed

    Advincula, Maria C; Petersen, Don; Rahemtulla, Firoz; Advincula, Rigoberto; Lemons, Jack E

    2007-01-01

    Surfaces of biocompatible alloys used as implants play a significant role in their osseointegration. Surface sol-gel processing (SSP), a variant of the bulk sol-gel technique, is a relatively new process to prepare bioreactive nanostructured titanium oxide for thin film coatings. The surface topography, roughness, and composition of sol-gel processed Ti6Al4V titanium alloy coatings was investigated by atomic force microscopy (AFM) and X-ray electron spectroscopy (XPS). This was correlated with corrosion properties, adhesive strength, and bioreactivity in simulated body fluids (SBF). Electroimpedance spectroscopy (EIS) and polarization studies indicated similar advantageous corrosion properties between sol-gel coated and uncoated Ti6Al4V, which was attributed to the stable TiO2 composition, topography, and adhesive strength of the sol-gel coating. In addition, inductive coupled plasma (ICP) and scanning electron microscopy with energy dispersive spectrometry (SEM-EDS) analysis of substrates immersed in SBF revealed higher deposition of calcium and phosphate and low release rates of alloying elements from the sol-gel modified alloys. The equivalent corrosion behavior and the definite increase in nucleation of calcium apatite indicate the potential of the sol-gel coating for enhanced bioimplant applications.

  20. Accurate Descriptions of Hot Flow Behaviors Across β Transus of Ti-6Al-4V Alloy by Intelligence Algorithm GA-SVR

    NASA Astrophysics Data System (ADS)

    Wang, Li-yong; Li, Le; Zhang, Zhi-hua

    2016-09-01

    Hot compression tests of Ti-6Al-4V alloy in a wide temperature range of 1023-1323 K and strain rate range of 0.01-10 s-1 were conducted by a servo-hydraulic and computer-controlled Gleeble-3500 machine. In order to accurately and effectively characterize the highly nonlinear flow behaviors, support vector regression (SVR) which is a machine learning method was combined with genetic algorithm (GA) for characterizing the flow behaviors, namely, the GA-SVR. The prominent character of GA-SVR is that it with identical training parameters will keep training accuracy and prediction accuracy at a stable level in different attempts for a certain dataset. The learning abilities, generalization abilities, and modeling efficiencies of the mathematical regression model, ANN, and GA-SVR for Ti-6Al-4V alloy were detailedly compared. Comparison results show that the learning ability of the GA-SVR is stronger than the mathematical regression model. The generalization abilities and modeling efficiencies of these models were shown as follows in ascending order: the mathematical regression model < ANN < GA-SVR. The stress-strain data outside experimental conditions were predicted by the well-trained GA-SVR, which improved simulation accuracy of the load-stroke curve and can further improve the related research fields where stress-strain data play important roles, such as speculating work hardening and dynamic recovery, characterizing dynamic recrystallization evolution, and improving processing maps.

  1. Novel artificial hip joint: A layer of alumina on Ti-6Al-4V alloy formed by micro-arc oxidation.

    PubMed

    Khanna, Rohit; Kokubo, Tadashi; Matsushita, Tomiharu; Nomura, Yuuji; Nose, Norihiro; Oomori, Yoshiyuki; Yoshida, Takuya; Wakita, Koichi; Takadama, Hiroaki

    2015-10-01

    In many hip replacement surgeries, monolithic alumina is used as a femoral head due to its high wear resistance. However, it is liable to fracture under load bearing operations in artificial joints. We propose a promising way to overcome this limitation by forming a dense alumina layer onto a relatively tough substrate such as Ti-6Al-4V alloy to obtain high wear resistance on a material that can sustain relatively high toughness. For this purpose, Al metal powders were deposited onto Ti-6Al-4V alloy by cold spraying in N2 atmosphere. Interfacial adhesion between Al and the Ti alloy was improved by the formation of a reaction layer of Al3Ti between them by heating at 640 °C for 1h in air. Subsequently, micro-arc oxidation treatment was performed to oxidize Al. The oxidized layer was composed of an outer porous layer of γ-alumina and inner-most dense layer of α-alumina. The α-alumina layer was almost fully densified and exhibited high Vickers hardness almost equal to that of alumina ceramics used as the femoral head. Thus, the newly developed dense alumina/Ti alloy can be potentially used to produce the reliable bearing surfaces of artificial hip joint. PMID:26117770

  2. Revealing martensitic transformation and α/β interface evolution in electron beam melting three-dimensional-printed Ti-6Al-4V.

    PubMed

    Tan, Xipeng; Kok, Yihong; Toh, Wei Quan; Tan, Yu Jun; Descoins, Marion; Mangelinck, Dominique; Tor, Shu Beng; Leong, Kah Fai; Chua, Chee Kai

    2016-01-01

    As an important metal three-dimensional printing technology, electron beam melting (EBM) is gaining increasing attention due to its huge potential applications in aerospace and biomedical fields. EBM processing of Ti-6Al-4V as well as its microstructure and mechanical properties were extensively investigated. However, it is still lack of quantitative studies regarding its microstructural evolution, indicative of EBM thermal process. Here, we report α' martensitic transformation and α/β interface evolution in varied printing thicknesses of EBM-printed Ti-6Al-4V block samples by means of atom probe tomography. Quantitative chemical composition analysis suggests a general phase transformation sequence. By increasing in-fill hatched thickness, elemental partitioning ratios arise and β volume fraction is increased. Furthermore, we observe kinetic vanadium segregation and aluminum depletion at interface front and the resultant α/β interface widening phenomenon. It may give rise to an increased α/β lattice mismatch and weakened α/β interfaces, which could account for the degraded strength as printing thickness increases. PMID:27185285

  3. Osteogenic differentiation of adipose tissue-derived mesenchymal stem cells on nanostructured Ti6Al4V and Ti13Nb13Zr.

    PubMed

    Marini, Francesca; Luzi, Ettore; Fabbri, Sergio; Ciuffi, Simone; Sorace, Sabina; Tognarini, Isabella; Galli, Gianna; Zonefrati, Roberto; Sbaiz, Fausto; Brandi, Maria Luisa

    2015-01-01

    Bone tissue engineering and nanotechnology enable the design of suitable substitutes to restore and maintain the function of human bone tissues in complex fractures and other large skeletal defects. Long-term stability and functionality of prostheses depend on integration between bone cells and biocompatible implants. Human adipose tissue-derived mesenchymal stem cells (hAMSCs) have been shown to possess the same ability to differentiate into osteoblasts and to produce bone matrix of classical bone marrow derived stem cells (BMMSCs). Ti6A14V and Ti13Nb13Zr are two different biocompatible titanium alloys suitable for medical bone transplantation. Preliminary results from our Research Group demonstrated that smooth Ti6Al4V surfaces exhibit an osteoconductive action on hAMSCs, granting their differentiation into functional osteoblasts and sustaining bone matrix synthesis and calcification. The purpose of this study is to assay the ability of nanostructured Ti6Al4V and Ti13Nb13Zr alloys to preserve the growth and adhesion of hAMSCs and, mostly, to sustain and maintain their osteogenic differentiation and osteoblast activity. The overall results showed that both nanostructured titanium alloys are capable of sustaining cell adhesion and proliferation, to promote their differentiation into osteoblast lineage, and to support the activity of mature osteoblasts in terms of calcium deposition and bone extracellular matrix protein production.

  4. Low-melting-point titanium-base brazing alloys—part 2: Characteristics of brazing Ti-21Ni-14Cu on Ti-6Al-4v substrate

    NASA Astrophysics Data System (ADS)

    Chang, E.; Chen, C.-H.

    1997-12-01

    Filler metal of a low-melting-point (917 °C) Ti-21Ni-14Cu was brazed onto the substrate of Ti-6Al-4V alloy at 960 °C for 2,4, and 8 h to investigate the microstructural evolution and electrochemical characteristics of the brazed metal as a function of the period of brazing time. Optical microscopy, scanning and transmission electron microscopy, and x-ray diffractometry were used to characterize the microstructure and phase of the brazed metal; also, the potentiostat was used for corrosion study. Experimental results indicate that diffusion of copper and nickel from the filler metal into the equiaxed a plus intergranular β structure of Ti-6Al-4V substrate causes the lamellar Widmanstätten structure to form. The intermetallic Ti2Ni phase existing in the prior filler metal diminishes, while the Ti2Cu phase can be identified for the metal brazed at 960 °C for 2 h, but the latter phase decreases with time. Advantage might be taken from the evidence of faster diffusion of nickel than copper along the β phase to the substrate. In deaerated Hank’s solution, corrosion potential, corrosion current density, and critical potential for active-to-passive transition decrease while the passivation range broadens with the period of brazing time. However, all the brazed metals, immersed for different periods in oxygen-saturated Hank’s solution, show similar corrosion behavior, irrespective of the brazing time.

  5. Low-melting-point titanium-base brazing alloys. Part 2: Characteristics of brazing Ti-21Ni-14Cu on Ti-6Al-4V substrate

    SciTech Connect

    Chang, E.; Chen, C.H.

    1997-12-01

    Filler metal of a low-melting-point (917 C) Ti-21Ni-14Cu was brazed onto the substrate of Ti-6Al-4V alloy at 960 C for 2, 4, and 8 h to investigate the microstructural evolution and electrochemical characteristics of the brazed metal as a function of the period of brazing time. Optical microscopy, scanning and transmission electron microscopy, and x-ray diffractometry were used to characterize the microstructure and phase of the brazed metal; also, the potentiostat was used for corrosion study. Experimental results indicate that diffusion of copper and nickel from the filler metal into the equiaxed {alpha} plus intergranular {beta} structure of Ti-6Al-4V substrate causes the lamellar Widmanstaetten structure to form. The intermetallic Ti{sub 2}Ni phase existing in the prior filler metal diminishes, while the Ti{sub 2}Cu phase can be identified for the metal brazed at 960 C for 2 h, but the latter phase decreases with time. Advantage might be taken from the evidence of faster diffusion of nickel than copper along the {beta} phase to the substrate. In deaerated Hank`s solution, corrosion potential, corrosion current density, and critical potential for active-to-passive transition decrease while the passivation range broadens with the period of brazing time. However, all the brazed metals, immersed for different periods in oxygen-saturated Hank`s solution, show similar corrosion behavior, irrespective of the brazing time.

  6. Improving the long-term stability of Ti6Al4V abutment screw by coating micro/nano-crystalline diamond films.

    PubMed

    Xie, Youneng; Zhou, Jing; Wei, Qiuping; Yu, Z M; Luo, Hao; Zhou, Bo; Tang, Z G

    2016-10-01

    Abutment screw loosening is the most common complication of implanting teeth. Aimed at improving the long-term stability of them, well-adherent and homogeneous micro-crystalline diamond (MCD) and nano-crystalline diamond (NCD) were deposited on DIO(®) (Dong Seo, Korea) abutment screws using a hot filament chemical vapor deposition (HFCVD) system. Compared with bare DIO(®) screws, diamond coated ones showed higher post reverse toque values than the bare ones (p<0.05) after cyclic loading one million times under 100N, and no obvious flaking happened after loading test. Diamond coated disks showed lower friction coefficients of 0.15 and 0.18 in artificial saliva when countered with ZrO2 than that of bare Ti6Al4V disks of 0.40. Though higher cell apoptosis rate was observed on film coated disks, but no significant difference between MCD group and NCD group. And the cytotoxicity of diamond films was acceptable for the fact that the cell viability of them was still higher than 70% after cultured for 72h. It can be inferred that coating diamond films might be a promising modification method for Ti6Al4V abutment screws. PMID:27393893

  7. Accurate Descriptions of Hot Flow Behaviors Across β Transus of Ti-6Al-4V Alloy by Intelligence Algorithm GA-SVR

    NASA Astrophysics Data System (ADS)

    Wang, Li-yong; Li, Le; Zhang, Zhi-hua

    2016-07-01

    Hot compression tests of Ti-6Al-4V alloy in a wide temperature range of 1023-1323 K and strain rate range of 0.01-10 s-1 were conducted by a servo-hydraulic and computer-controlled Gleeble-3500 machine. In order to accurately and effectively characterize the highly nonlinear flow behaviors, support vector regression (SVR) which is a machine learning method was combined with genetic algorithm (GA) for characterizing the flow behaviors, namely, the GA-SVR. The prominent character of GA-SVR is that it with identical training parameters will keep training accuracy and prediction accuracy at a stable level in different attempts for a certain dataset. The learning abilities, generalization abilities, and modeling efficiencies of the mathematical regression model, ANN, and GA-SVR for Ti-6Al-4V alloy were detailedly compared. Comparison results show that the learning ability of the GA-SVR is stronger than the mathematical regression model. The generalization abilities and modeling efficiencies of these models were shown as follows in ascending order: the mathematical regression model < ANN < GA-SVR. The stress-strain data outside experimental conditions were predicted by the well-trained GA-SVR, which improved simulation accuracy of the load-stroke curve and can further improve the related research fields where stress-strain data play important roles, such as speculating work hardening and dynamic recovery, characterizing dynamic recrystallization evolution, and improving processing maps.

  8. Laser deposited coatings of Co-Cr-Mo onto Ti-6Al-4V and SS316L substrates for biomedical applications.

    PubMed

    Wilson, J Michael; Jones, Nolan; Jin, Li; Shin, Yung C

    2013-10-01

    Functionally gradient bio-coating material was built by laser deposition. Co-Cr-Mo material was deposited on a Ti-6Al-4V substrate transitioning from 0% to 100%. Control over the cooling rate is shown to be a key to reduce the effects of thermal expansion differences of the materials. The microstructures and composition of the functionally gradient material (FGM) were characterized using an optical microscope, SEM, EDS, and XRD. EDS results showed a gradual transition to 50% Co-Cr-Mo and ∼100% Co-Cr-Mo on the top layer. XRD analysis showed the absence of a brittle intermetallic phase that forms between Titanium and Cobalt. As the amount of Co-Cr-Mo increased, the microhardness of the FGM samples significantly increased. A comparison was made between Co-Cr-Mo deposited on SS316L substrates as well as Ti-6Al-4V. The bonding strength of the coatings on both substrates was tested and found to meet the ASTM standard requirement.

  9. A new theoretical model for high power laser clad TiC/NiCrBSiC composite coatings on Ti6Al4V alloys

    NASA Astrophysics Data System (ADS)

    Lei, Yiwen; Sun, Ronglu; Lei, Jianbo; Tang, Ying; Niu, Wei

    2010-09-01

    A new three-dimensional model was proposed to simulate the high power laser clad TiC/NiCrBSiC composite coatings on Ti6Al4V alloys using commercial finite element analysis software. Powders of TiC, NiCrBSiC alloy and cuboid of Ti6Al4V alloys were taken as sample materials. The dilution rate, the melt pool, and the heat affected zone (HAZ) of the substrate under different incident laser power were obtained from the calculation and compared with the microstructure of the coatings. The simulated results show that a good quality laser clad TiC/NiCrBSiC composite coating with low dilution rate and excellent metallurgical bond can be prepared under the processing parameters as follows: scanning velocity 5 mm/s, laser beam diameter 4.5 mm and incident laser power 2500 W. There exhibits an excellent agreement between the simulated results and experimental data. It indicates that the new model is helpful to optimize the processing parameters to form a good quality coating.

  10. CHARACTERIZATION OF THE LEVEL OF PLASTIC DEFORMATION IN COLD-ROLLED TI-6AL-4V SAMPLES BY THERMOELECTRIC POWER MEASUREMENTS

    SciTech Connect

    Carreon, H.; Medina, A.; Ruiz, A.

    2009-03-03

    This paper presents experimental data that illustrates the intrinsic sensitivity of the thermoelectric contact technique based on the Seebeck effect, in order to detect the presence of anisotropy due to plastic deformation produced by the manufacturing process of cold working at different degrees of reduction in thickness, namely 40, 60 and 80% in Ti-6AL-4V. The results describe the behaviour of the thermoelectric power (TEP) coefficient with respect to the anisotropy and microstructure in a highly textured material that presents both morphological and crystallographic texture. Ultrasonic measurements of shear wave velocity were also conducted in order to obtain a direct correlation between the presence of a significant anisotropy in the cold-rolled Ti-6AL-4V samples and the TEP measurements, before and after heat treatment (annealing). TEP measurements offer a means to assess the evolution of the level of plastic deformation, which allows for a better correlation between texture-induced anisotropy and the material microstructural and properties.

  11. The influence of cell morphology on the compressive fatigue behavior of Ti-6Al-4V meshes fabricated by electron beam melting.

    PubMed

    Zhao, S; Li, S J; Hou, W T; Hao, Y L; Yang, R; Misra, R D K

    2016-06-01

    Additive manufacturing technique is a promising approach for fabricating cellular bone substitutes such as trabecular and cortical bones because of the ability to adjust process parameters to fabricate different shapes and inner structures. Considering the long term safe application in human body, the metallic cellular implants are expected to exhibit superior fatigue property. The objective of the study was to study the influence of cell shape on the compressive fatigue behavior of Ti-6Al-4V mesh arrays fabricated by electron beam melting. The results indicated that the underlying fatigue mechanism for the three kinds of meshes (cubic, G7 and rhombic dodecahedron) is the interaction of cyclic ratcheting and fatigue crack growth on the struts, which is closely related to cumulative effect of buckling and bending deformation of the strut. By increasing the buckling deformation on the struts through cell shape design, the cyclic ratcheting rate of the meshes during cyclic deformation was decreased and accordingly, the compressive fatigue strength was increased. With increasing bending deformation of struts, fatigue crack growth in struts contributed more to the fatigue damage of meshes. Rough surface and pores contained in the struts significantly deteriorated the compressive fatigue strength of the struts. By optimizing the buckling and bending deformation through cell shape design, Ti-6Al-4V alloy cellular solids with high fatigue strength and low modulus can be fabricated by the EBM technique.

  12. Improving the long-term stability of Ti6Al4V abutment screw by coating micro/nano-crystalline diamond films.

    PubMed

    Xie, Youneng; Zhou, Jing; Wei, Qiuping; Yu, Z M; Luo, Hao; Zhou, Bo; Tang, Z G

    2016-10-01

    Abutment screw loosening is the most common complication of implanting teeth. Aimed at improving the long-term stability of them, well-adherent and homogeneous micro-crystalline diamond (MCD) and nano-crystalline diamond (NCD) were deposited on DIO(®) (Dong Seo, Korea) abutment screws using a hot filament chemical vapor deposition (HFCVD) system. Compared with bare DIO(®) screws, diamond coated ones showed higher post reverse toque values than the bare ones (p<0.05) after cyclic loading one million times under 100N, and no obvious flaking happened after loading test. Diamond coated disks showed lower friction coefficients of 0.15 and 0.18 in artificial saliva when countered with ZrO2 than that of bare Ti6Al4V disks of 0.40. Though higher cell apoptosis rate was observed on film coated disks, but no significant difference between MCD group and NCD group. And the cytotoxicity of diamond films was acceptable for the fact that the cell viability of them was still higher than 70% after cultured for 72h. It can be inferred that coating diamond films might be a promising modification method for Ti6Al4V abutment screws.

  13. Revealing martensitic transformation and α/β interface evolution in electron beam melting three-dimensional-printed Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Tan, Xipeng; Kok, Yihong; Toh, Wei Quan; Tan, Yu Jun; Descoins, Marion; Mangelinck, Dominique; Tor, Shu Beng; Leong, Kah Fai; Chua, Chee Kai

    2016-05-01

    As an important metal three-dimensional printing technology, electron beam melting (EBM) is gaining increasing attention due to its huge potential applications in aerospace and biomedical fields. EBM processing of Ti-6Al-4V as well as its microstructure and mechanical properties were extensively investigated. However, it is still lack of quantitative studies regarding its microstructural evolution, indicative of EBM thermal process. Here, we report α‧ martensitic transformation and α/β interface evolution in varied printing thicknesses of EBM-printed Ti-6Al-4V block samples by means of atom probe tomography. Quantitative chemical composition analysis suggests a general phase transformation sequence. By increasing in-fill hatched thickness, elemental partitioning ratios arise and β volume fraction is increased. Furthermore, we observe kinetic vanadium segregation and aluminum depletion at interface front and the resultant α/β interface widening phenomenon. It may give rise to an increased α/β lattice mismatch and weakened α/β interfaces, which could account for the degraded strength as printing thickness increases.

  14. The influence of cell morphology on the compressive fatigue behavior of Ti-6Al-4V meshes fabricated by electron beam melting.

    PubMed

    Zhao, S; Li, S J; Hou, W T; Hao, Y L; Yang, R; Misra, R D K

    2016-06-01

    Additive manufacturing technique is a promising approach for fabricating cellular bone substitutes such as trabecular and cortical bones because of the ability to adjust process parameters to fabricate different shapes and inner structures. Considering the long term safe application in human body, the metallic cellular implants are expected to exhibit superior fatigue property. The objective of the study was to study the influence of cell shape on the compressive fatigue behavior of Ti-6Al-4V mesh arrays fabricated by electron beam melting. The results indicated that the underlying fatigue mechanism for the three kinds of meshes (cubic, G7 and rhombic dodecahedron) is the interaction of cyclic ratcheting and fatigue crack growth on the struts, which is closely related to cumulative effect of buckling and bending deformation of the strut. By increasing the buckling deformation on the struts through cell shape design, the cyclic ratcheting rate of the meshes during cyclic deformation was decreased and accordingly, the compressive fatigue strength was increased. With increasing bending deformation of struts, fatigue crack growth in struts contributed more to the fatigue damage of meshes. Rough surface and pores contained in the struts significantly deteriorated the compressive fatigue strength of the struts. By optimizing the buckling and bending deformation through cell shape design, Ti-6Al-4V alloy cellular solids with high fatigue strength and low modulus can be fabricated by the EBM technique. PMID:26878293

  15. The effect of large-area pulsed electron beam melting on the corrosion and microstructure of a Ti6Al4V alloy

    NASA Astrophysics Data System (ADS)

    Walker, J. C.; Murray, J. W.; Nie, M.; Cook, R. B.; Clare, A. T.

    2014-08-01

    The use of titanium alloys in biomedical applications continues to increase due to the excellent stiffness to weight ratio and high corrosion resistance. In order to improve the surface wettability and corrosion properties of a Ti-6Al-4V alloy, the surface treatment method, large area electron beam melting technique was investigated. Polished samples were subject to pulsed treatments of 1, 15 and 25 at 1.38 J/cm2 beam energy. Surface roughness and contact wetting angles were reduced as a result of the treatment. Microstructural analysis of the surface by XRD and FIB-TEM revealed a martensitic alpha prime phase formed as a result of the high cooling rates induced by the treatment. The presence of this homogenous martensite layer was shown to facilitate a compact passive oxide layer formation during corrosion, thus improving corrosion rates by several orders of magnitude compared to an untreated sample. Large area electron beam melting of Ti-6Al-4V induced a number of changes to the near surface microstructure of the samples, all of which could be used to tailor mechanical and corrosion properties to that of a desired application, without compromising the bulk material properties. These are explored in detail in this work.

  16. Characteristics of Ti(C, N)/TiB composite layer on Ti-6Al-4V alloy produced by laser surface melting

    NASA Astrophysics Data System (ADS)

    Zeng, Xian; Yamaguchi, Tomiko; Nishio, Kazumasa

    2016-06-01

    A Ti(C, N)/TiB reinforced titanium matrix composite layer was successfully in-situ synthesized by laser melting on Ti-6Al-4V alloy surface with Ti-BN-C mixed powder, aiming at improving the wear resistance. The microstructure, chemical composition, hardness and wear behavior were analyzed. The results showed that, the cross sectional microstructure can be clearly divided into three parts, which were the laser melted layer, heat affected zone and non-affected zone. The reinforcements in laser melted layer consisted of dendritic TiC0.3N0.7 phases and fine-structure TiB phases. The matrix in laser melted layer was in a two-phase structure, being composed of platelet α titanium and intergranular β titanium. The hardness was increased from 320 HV in the substrate to 450-550 HV in the modified layer. The wear resistance was improved that, the wear volume loss of the laser treated sample was approximately half of the as received Ti-6Al-4V alloy after 8 h wear test.

  17. Revealing martensitic transformation and α/β interface evolution in electron beam melting three-dimensional-printed Ti-6Al-4V

    PubMed Central

    Tan, Xipeng; Kok, Yihong; Toh, Wei Quan; Tan, Yu Jun; Descoins, Marion; Mangelinck, Dominique; Tor, Shu Beng; Leong, Kah Fai; Chua, Chee Kai

    2016-01-01

    As an important metal three-dimensional printing technology, electron beam melting (EBM) is gaining increasing attention due to its huge potential applications in aerospace and biomedical fields. EBM processing of Ti-6Al-4V as well as its microstructure and mechanical properties were extensively investigated. However, it is still lack of quantitative studies regarding its microstructural evolution, indicative of EBM thermal process. Here, we report α′ martensitic transformation and α/β interface evolution in varied printing thicknesses of EBM-printed Ti-6Al-4V block samples by means of atom probe tomography. Quantitative chemical composition analysis suggests a general phase transformation sequence. By increasing in-fill hatched thickness, elemental partitioning ratios arise and β volume fraction is increased. Furthermore, we observe kinetic vanadium segregation and aluminum depletion at interface front and the resultant α/β interface widening phenomenon. It may give rise to an increased α/β lattice mismatch and weakened α/β interfaces, which could account for the degraded strength as printing thickness increases. PMID:27185285

  18. Adsorption behavior of human plasma fibronectin on hydrophobic and hydrophilic Ti6Al4V substrata and its influence on bacterial adhesion and detachment.

    PubMed

    Vadillo-Rodríguez, Virginia; Pacha-Olivenza, Miguel A; Gónzalez-Martín, M Luisa; Bruque, José M; Gallardo-Moreno, Amparo M

    2013-05-01

    Biomaterial implant-associated infections, a common cause of medical devices' failure, are initiated by bacterial adhesion to an adsorbed protein layer on the implant material surface. In this study, the influence of protein surface orientation on bacterial adhesion has been examined using three clinically relevant bacterial strains known to express specific binding sites for human plasma fibronectin (HFN). HFN was allowed to adsorb on hydrophobic Ti6Al4V and physically modified hydrophilic Ti6Al4V substrata. Ellipsometric data reveal that the characteristics of the adsorbed protein layers primary depend on solid surface tension and the initial protein concentration in solution. In particular, HFN molecules adopt a more extended conformation on hydrophobic than hydrophilic surfaces, an effect that is more pronounced at low than at high initial protein concentrations. Moreover, the extended conformation of the protein molecules on these surfaces likely facilitates the exposure of specific sites for adhesion, resulting in the higher bacterial-cell attachment observed regardless of the strain considered. Contact angle measurements and the analysis of the number of remaining adhering cells after being subjected to external forces further suggest that both specific and nonspecific (hydrophobic) interactions play an important role on bacterial attachment. This study is the first one to evaluate the influence of surface hydrophobicity on protein adsorption and its subsequent effect on bacterial adhesion using a material whose hydrophobicity was not modified using chemical treatments that potentially led to surface properties changes other than hydrophobicity.

  19. Wear studies on ZrO2-filled PEEK as coating bearing materials for artificial cervical discs of Ti6Al4V.

    PubMed

    Song, Jian; Liu, Yuhong; Liao, Zhenhua; Wang, Song; Tyagi, Rajnesh; Liu, Weiqiang

    2016-12-01

    Polyetheretherketone (PEEK) and its composite coatings are believed to be the potential candidates' bio-implant materials. However, these coatings have not yet been used on the surface of titanium-based orthopedics and joint products and very few investigations on the tribological characteristics could be found in the published literature till date. In this study, the wettabilities, composition and micro-hardness were characterized using contact angle measurement, scanning electron microscopy (SEM) and hardness tester. The tribological tests were conducted using a ball-on-disc contact pair under 25% newborn calf serum (NCS) lubricated condition. For comparison, bare Ti6Al4V was studied. The obtained results revealed that those PEEK/ZrO2 composite coatings could improve the tribological properties of Ti6Al4V significantly. Adhesive wear and mild abrasive wear might be the dominant wear and failure mechanisms for PEEK/ZrO2 composite coatings in NCS lubricated condition. After comprehensive evaluation in the present study, 5wt.% ZrO2 nanoparticles filled PEEK coating displayed the optimum tribological characteristics and could be taken as a potential candidate for the bearing material of artificial cervical disc. PMID:27612794

  20. Ductility improvement due to martensite α' decomposition in porous Ti-6Al-4V parts produced by selective laser melting for orthopedic implants.

    PubMed

    Sallica-Leva, E; Caram, R; Jardini, A L; Fogagnolo, J B

    2016-02-01

    Ti-6Al-4V parts obtained by selective laser melting typically have an acicular α' martensitic microstructure whose ductility is low. Thus, post-heat treatments are useful for increasing ductility. In this work, the effects of sub-β-transus heat treatments on the mechanical properties of Ti-6Al-4V parts with porous structures are correlated with martensite α' phase decomposition. The precipitation of β phase and the gradual transformation of α' into α phase by the diffusion of excess vanadium from α' to β phase are proposed to be the main events of martensite α' phase decomposition in parts fabricated by selective laser melting. The heat treatment performed at 650°C for 1h produced no microstructural changes, but the samples treated for at the same temperature 2h showed a fine precipitation of β phase along the α' needle boundaries. The heat treatment performed at 800°C for 1 or 2h produced a fine α+β microstructure, in which β phase are present as particles fewer in number and larger in size, when compared with the ones present in the sample heat-treated at 650°C for 2h. Heat-treatment of the parts at 800°C for 2h proved to be the best condition, which improved the ductility of the samples while only slightly reducing their strength. PMID:26458113

  1. Mechanical Properties and High Temperature Oxidation Behavior of Ti-Al Coating Reinforced by Nitrides on Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Dai, Jingjie; Yu, Huijun; Zhu, Jiyun; Weng, Fei; Chen, Chuanzhong

    2016-05-01

    Ti-Al alloyed coating reinforced by nitrides was fabricated by laser surface alloying technique to improve mechanical properties and high temperature oxidation resistance of Ti-6Al-4V titanium alloy. Microstructures, mechanical properties and high temperature oxidation behavior of the alloyed coating were analyzed. The results show that the alloyed coating consisted of Ti3Al, TiAl2, TiN and Ti2AlN phases. Nitrides with different morphologies were dispersed in the alloyed coating. The maximum microhardness of the alloyed coating was 906HV. The friction coefficients of the alloyed coating at room temperature and high temperature were both one-fourth of the substrate. Mass gain of the alloyed coating oxidized at 800∘C for 1000h in static air was 5.16×10-3mg/mm2, which was 1/35th of the substrate. No obvious spallation was observed for the alloyed coating after oxidation. The alloyed coating exhibited excellent mechanical properties and long-term high temperature oxidation resistance, which improved surface properties of Ti-6Al-4V titanium alloy significantly.

  2. Osteogenic differentiation of adipose tissue-derived mesenchymal stem cells on nanostructured Ti6Al4V and Ti13Nb13Zr

    PubMed Central

    Marini, Francesca; Luzi, Ettore; Fabbri, Sergio; Ciuffi, Simone; Sorace, Sabina; Tognarini, Isabella; Galli, Gianna; Zonefrati, Roberto; Sbaiz, Fausto; Brandi, Maria Luisa

    2015-01-01

    Summary Bone tissue engineering and nanotechnology enable the design of suitable substitutes to restore and maintain the function of human bone tissues in complex fractures and other large skeletal defects. Long-term stability and functionality of prostheses depend on integration between bone cells and biocompatible implants. Human adipose tissue-derived mesenchymal stem cells (hAMSCs) have been shown to possess the same ability to differentiate into osteoblasts and to produce bone matrix of classical bone marrow derived stem cells (BMMSCs). Ti6A14V and Ti13Nb13Zr are two different biocompatible titanium alloys suitable for medical bone transplantation. Preliminary results from our Research Group demonstrated that smooth Ti6Al4V surfaces exhibit an osteoconductive action on hAMSCs, granting their differentiation into functional osteoblasts and sustaining bone matrix synthesis and calcification. The purpose of this study is to assay the ability of nanostructured Ti6Al4V and Ti13Nb13Zr alloys to preserve the growth and adhesion of hAMSCs and, mostly, to sustain and maintain their osteogenic differentiation and osteoblast activity. The overall results showed that both nanostructured titanium alloys are capable of sustaining cell adhesion and proliferation, to promote their differentiation into osteoblast lineage, and to support the activity of mature osteoblasts in terms of calcium deposition and bone extracellular matrix protein production. PMID:26811701

  3. Effects of Ca and H2O2 added to RPMI on the fretting corrosion of Ti6Al4V.

    PubMed

    Montague, A; Merritt, K; Brown, S; Payer, J

    1996-12-01

    Titanium and its alloys have demonstrated considerable success in various surgical procedures including orthopedic, dental, and cardiovascular surgery. However, particulate debris from corrosion and wear is present in a considerable quantity in tissue local to the implant. This study evaluated the effect of Ca, since it is present in both serum and bone, and H2O2, since it is produced through local inflammation, on the amount of titanium release. Four sets of Ti6Al4V plates and Ti6Al4V screws were used. Each set was designated to one of four solutions: RPMI (cell culture growth media), RPMI with CaCl2, RPMI with CaCO3, and RPMI with H2O2. A fretter was used to cause corrosion by creating micromotion between two screws and a two-hole plate of Ti6Al4V. After fretting for 72 h, weight loss of the plate and screws and the amount of Ti and vanadium (V) in solution was used to assess the amount of fretting corrosion which had occurred. Results of weight loss and Ti in solution indicated that the presence of H2O2 increased the amount of particulate debris produced in RPMI as compared with RPMI alone. The addition of CaCl2 to RPMI also increased both weight loss and Ti in solution compared with RPMI alone. The addition of CaCO2, however, did not give values significantly different from RPMI alone. Comparison of weight loss and Ti in solution indicated that the increase in fretting corrosion was not different between RPMI with CaCl2 and RPMI with H2O2. The particulate wear debris from the four solutions was black in color and the size of the particulate produced was compared using a Coulter Multisizer. The results indicated that particles produced in the four solutions were not different, with mean values between 1.324 and 1.100 microns, and they were similar in size to the particulate found in tissues surrounding failed total hip replacements. In order to better understand the role of Ca in the fretting corrosion of Ti6Al4V, energy dispersive x-ray analysis (EDXA) using

  4. The effect of microstructure on fatigue performance of Ti-6Al-4V alloy after EDM surface treatment for application in orthopaedics.

    PubMed

    Stráský, Josef; Janeček, Miloš; Harcuba, Petr; Bukovina, Michal; Wagner, Lothar

    2011-11-01

    Three different microstructures--equiaxed, bi-modal and coarse lamellar--are prepared from Ti-6Al-4V alloy. Electric discharge machining (EDM) with a high peak current (29 A) is performed in order to impose surface roughness and modify the chemical composition of the surface. Detailed scanning electron microscopy (SEM) investigation revealed a martensitic surface layer and subsurface heat affected zone (HAZ). EDX measurements showed carbon enriched remnants of the EDM process on the material surface. Rotating bending fatigue tests are undertaken for EDM processed samples for all three microstructures and also for electropolished-benchmark-samples. The fatigue performance is found to be rather poor and not particularly dependent on microstructure. The bi-modal microstructure shows a slightly superior high cycle fatigue performance. This performance can be further improved by a suitable heat treatment to an endurance limit of 200 MPa.

  5. Effect of electropulsing treatment and ultrasonic striking treatment on the mechanical properties and microstructure of biomedical ti-6Al-4V alloy.

    PubMed

    Ye, Xiaoxin; Ye, Yongda; Tang, Guoyi

    2014-12-01

    The effect of coupling process of high-energy electropulsing treatment and high-frequency ultrasonic striking treatment on the mechanical properties and microstructure evolution of biomedical Ti-6Al-4V alloy is investigated. Results show that the materials ductility under electropulsing treatment is noticeably improved while sacrificing the strength slightly. In this process, refined microstructure is obtained, accompanying by recrystallization process and weakened basal texture. Rapid improvement of microstructure and ductility in low temperature is attributed to accelerated atoms diffusion in recrystallization process with the coupling of thermal and athermal effects. Materials surface microhardness is dramatically enhanced by ultrasonic striking treatment and grain size reaches more than twice of original state. Plastic strain and phase change in the surface layer is contributed in ultrasonic surface strengthening effect.

  6. Influence of Laser Power on the Hardening of Ti6Al4V Low-Pressure Steam Turbine Blade Material for Enhancing Water Droplet Erosion Resistance

    NASA Astrophysics Data System (ADS)

    Mann, B. S.; Arya, Vivek; Pant, B. K.

    2011-03-01

    To overcome water droplet erosion of Ti6Al4V alloy blade material used in low-pressure steam turbine (LPST) of high-rating nuclear and super critical thermal power plants, high-power diode laser (HPDL) surface treatment at two temperatures corresponding to two different power levels was carried out. During incubation as well as under prolonged erosion testing, the HPDL surface treatment of this alloy has enhanced its resistance significantly. This is due to the formation of fine-grained martensitic (ά) phase due to rapid heating and cooling associated with laser treatment. The droplet erosion test results after HPDL surface treatment on this alloy, SEM, XRD analysis, and residual stresses developed due to HPDL surface treatment are given in this paper.

  7. Theoretical Assessment on the Phase Transformation Kinetic Pathways of Multi-component Ti Alloys: Application to Ti-6Al-4V

    DOE PAGES

    Ji, Yanzhou; Heo, Tae Wook; Zhang, Fan; Chen, Long-Qing

    2015-12-21

    Here we present our theoretical assessment of the kinetic pathways during phase transformations of multi-component Ti alloys. Employing the graphical thermodynamic approach and an integrated free energy function based on the realistic thermodynamic database and assuming that a displacive structural transformation occurs much faster than long-range diffusional processes, we analyze the phase stabilities of Ti-6Al-4V (Ti-6wt.%Al-4wt.%V). Our systematic analyses predict a variety of possible kinetic pathways for β to (α + β) transformations leading to different types of microstructures under various heat treatment conditions. In addition, the possibility of unconventional kinetic pathways is discussed. Lastly, we also briefly discuss themore » application of our approach to general multicomponent/multiphase alloy systems.« less

  8. An investigation of the effects of stress ratio on the micromechanisms of long and short fatigue crack growth in Ti-6Al-4V

    SciTech Connect

    Sinha, V.; Mercer, C.; Soboyejo, W.O.

    1999-07-01

    This paper presents the results of a recent study of the effects of positive stress ratios on the propagation of long and short fatigue cracks in mill annealed Ti-6Al-4V. Differences between the long fatigue crack growth rates at positive stress ratios (R = K{sub min}/K{sub max} = 0.02--0.8) are attributed largely to the effects of crack closure. Microstructurally short fatigue cracks are shown to grow at stress intensity factor ranges below the long crack fatigue threshold. Anomalously high fatigue crack growth rates and crack retardation are also shown to occur in the short crack regime until the short crack data merge with the long crack growth rate data in the Paris regime. Differences between the long and the short crack behavior are associated with differences in fatigue crack growth mechanisms.

  9. Application of the Zero-Order Reaction Rate Model and Transition State Theory to predict porous Ti6Al4V bending strength.

    PubMed

    Reig, L; Amigó, V; Busquets, D; Calero, J A; Ortiz, J L

    2012-08-01

    Porous Ti6Al4V samples were produced by microsphere sintering. The Zero-Order Reaction Rate Model and Transition State Theory were used to model the sintering process and to estimate the bending strength of the porous samples developed. The evolution of the surface area during the sintering process was used to obtain sintering parameters (sintering constant, activation energy, frequency factor, constant of activation and Gibbs energy of activation). These were then correlated with the bending strength in order to obtain a simple model with which to estimate the evolution of the bending strength of the samples when the sintering temperature and time are modified: σY=P+B·[lnT·t-ΔGa/R·T]. Although the sintering parameters were obtained only for the microsphere sizes analysed here, the strength of intermediate sizes could easily be estimated following this model. PMID:24364968

  10. Application of the Zero-Order Reaction Rate Model and Transition State Theory to predict porous Ti6Al4V bending strength.

    PubMed

    Reig, L; Amigó, V; Busquets, D; Calero, J A; Ortiz, J L

    2012-08-01

    Porous Ti6Al4V samples were produced by microsphere sintering. The Zero-Order Reaction Rate Model and Transition State Theory were used to model the sintering process and to estimate the bending strength of the porous samples developed. The evolution of the surface area during the sintering process was used to obtain sintering parameters (sintering constant, activation energy, frequency factor, constant of activation and Gibbs energy of activation). These were then correlated with the bending strength in order to obtain a simple model with which to estimate the evolution of the bending strength of the samples when the sintering temperature and time are modified: σY=P+B·[lnT·t-ΔGa/R·T]. Although the sintering parameters were obtained only for the microsphere sizes analysed here, the strength of intermediate sizes could easily be estimated following this model.

  11. Investigation of the microstructure and surface morphology of a Ti6Al4V plate fabricated by vacuum selective laser melting

    NASA Astrophysics Data System (ADS)

    Sato, Yuji; Tsukamoto, Masahiro; Masuno, Shinichiro; Yamashita, Yorihiro; Yamashita, Kensuke; Tanigawa, Daichi; Abe, Nobuyuki

    2016-04-01

    As an additive manufacturing technology, the selective laser melting (SLM) process is useful to directly form complicated shapes. The SLM process in a vacuum has been used to fabricate three-dimensional Ti6Al4V (Ti64) plates because this method can control the phase transformation. To investigate the laser melting and solidification dynamics, the formation of a Ti64 plate by SLM in a vacuum was captured by a high-speed video camera. Due to the effects of temperature and scanning speed on the phase transformation, the crystal orientation was evaluated with X-ray diffraction. A phase transformation of the crystal orientation occurred as the baseplate temperature was heated up from 50 to 150 °C.

  12. Development of Ti-6Al-4V and Ti-1Al-8V-5Fe Alloys Using Low-Cost TiH2 Powder Feedstock

    SciTech Connect

    Joshi, Vineet V.; Lavender, Curt; Moxon, Vladimir; Duz, Vlad; Nyberg, Eric; Weil, K. Scott

    2012-09-25

    Thermo-mechanical processing was performed on two titanium alloy billets, a beta-titanium alloy (Ti1Al8V5Fe) and an alpha-beta titanium alloy (Ti6Al4V), which had been produced using a novel low-cost powder metallurgy process that relies on the use of TiH2 powder as a feedstock material. The thermomechanical processing was performed in the beta region of the respective alloys to form 16-mm diameter bars. The hot working followed by the heat treatment processes not only eliminated the porosity within the materials but also developed the preferred microstructures. Tensile testing and rotating beam fatigue tests were conducted on the as-rolled and heat-treated materials to evaluate their mechanical properties. The mechanical properties of these alloys matched well with those produced by the conventional ingot processing route.

  13. A study of calcium carbonate/multiwalled-carbon nanotubes/chitosan composite coatings on Ti-6Al-4V alloy for orthopedic implants

    NASA Astrophysics Data System (ADS)

    Ahmed, Rasha A.; Fekry, Amany M.; Farghali, R. A.

    2013-11-01

    In an attempt to increase the stability, bioactivity and corrosion resistance of Ti-6Al-4V alloy, chitosan (CS) biocomposite coatings reinforced with multiwalled-carbon nanotubes (MWCNTs), and calcium carbonate (CaCO3) for surface modification were utilized by electroless deposition. Scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FTIR) reveals the formation of a compact and highly crosslinked coatings. Electrochemical techniques were used to investigate the coats stability and resistivity for orthopedic implants in simulated body fluid (SBF). The results show that Est value is more positive in the following order: CaCO3/MWCNTs/CS > CS/MWCNTs > CS > MWCNTs. The calculated icorr was 0.02 nA cm-2 for CaCO3/MWCNTs/CS which suggested a high corrosion resistance.

  14. Faster methods for estimating arc centre position during VAR and results from Ti-6Al-4V and INCONEL 718 alloys

    NASA Astrophysics Data System (ADS)

    Nair, B. G.; Winter, N.; Daniel, B.; Ward, R. M.

    2016-07-01

    Direct measurement of the flow of electric current during VAR is extremely difficult due to the aggressive environment as the arc process itself controls the distribution of current. In previous studies the technique of “magnetic source tomography” was presented; this was shown to be effective but it used a computationally intensive iterative method to analyse the distribution of arc centre position. In this paper we present faster computational methods requiring less numerical optimisation to determine the centre position of a single distributed arc both numerically and experimentally. Numerical validation of the algorithms were done on models and experimental validation on measurements based on titanium and nickel alloys (Ti6Al4V and INCONEL 718). The results are used to comment on the effects of process parameters on arc behaviour during VAR.

  15. Fabrication of nano-structured HA/CNT coatings on Ti6Al4V by electrophoretic deposition for biomedical applications.

    PubMed

    Zhang, Bokai; Kwok, Chi Tat; Cheng, Fai Tsun; Man, Hau Chung

    2011-12-01

    In order to improve the bone bioactivity and osteointegration of metallic implants, hydroxyapatite (HA) is often coated on their surface so that a real bond with the surrounding bone tissue can be formed. In the present study, cathodic electrophoretic deposition (EPD) has been attempted for depositing nanostructured HA coatings on titanium alloy Ti6Al4V followed by sintering at 800 degrees C. Nano-sized HA powder was used in the EPD process to produce dense coatings. Moreover, multiwalled carbon nanotubes (CNTs) were also used to reinforce the HA coating for enhancing its mechanical strength. The surface morphology, compositions and microstructure of the monolithic coating of HA and nanocomposite coatings of HA with different CNT contents (4 to 25%) on Ti6Al4V were investigated by scanning-electron microscopy, energy-dispersive X-ray spectroscopy and Xray diffractometry, respectively. Electrochemical corrosion behavior of the various coatings in Hanks' solution at 37 degrees C was investigated by means of open-circuit potential measurement and cyclic potentiodynamic polarization tests. Surface hardness, adhesion strength and bone bioactivity of the coatings were also studied. The HA and HA/CNT coatings had a thickness of about 10 microm, with corrosion resistance higher than that of the substrate and adhesion strength higher than that of plasma sprayed HA coating. The properties of the composite coatings were optimized by varying the CNT contents. The enhanced properties could be attributed to the use of nano-sized HA particles and CNTs. Compared with the monolithic HA coating, the CNT-reinforced HA coating markedly increased the coating hardness without deteriorating the corrosion resistance or adhesion strength.

  16. Identification of Stable Processing Parameters in Ti-6Al-4V Alloy from a Wide Temperature Range Across β Transus and a Large Strain Rate Range

    NASA Astrophysics Data System (ADS)

    Quan, Guo-Zheng; Wen, Hai-Rong; Pu, Shi-Ao; Zou, Zhen-Yu; Wu, Dong-Sen

    2015-11-01

    The hot workability of Ti-6Al-4V alloy was investigated according to the measured stress-strain data and their derived forms from a series of hot compressions at the temperatures of 1,023-1,323 K and strain rates of 0.01-10 s-1 with a height reduction of 60%. As the true strain was 0.3, 0.5, 0.7 and 0.9, respectively, the response maps of strain rate sensitivity (m-value), power dissipation efficiency (η-value) and instability parameter (ξ-value) to temperature and strain rate were developed on the basis of dynamic material model (DMM). Then the processing map was obtained by superimposition of the power dissipation and the instability maps. According to the processing map, the stable regions (η > 0 and ξ > 0) and unstable regions (η < 0 or ξ < 0) were clarified clearly. Further, the stable regions (temperatures of 1,198-1,248 K and strain rates of 0.01-0.1 s-1) with higher η value (> 0.3) corresponding to the ideal deformation mechanisms involving globularization and superplasticity were identified and recommended. The microstructures of the deformed samples were then observed by microscopy. And homogeneous microstructures with refined grains were found in the recommended parameter domains. The optimal working parameter domains identified by processing map and validated by microstructure observations contribute to the design in reasonable hot forming process of Ti-6Al-4V alloy without resorting to expensive and time-consuming trial-and-error methods.

  17. Influence of damping coefficient from permanent magnets on chatter formation during end milling of titanium alloy (Ti-6Al-4V)

    NASA Astrophysics Data System (ADS)

    Sulaiman, S. A.; Amin, A. N.

    2015-12-01

    In machining operations, chatter is undesirable due to its adverse effects on the product quality, operation cost, machining accuracy and machine tool life. It is also responsible for reducing output. Chatter is a self-excitation phenomenon occurring in machine tools, in which the cutting process tends to lower the damping capacity of the machine structural components ending in an unstable behavior of the system. Chatter arises due to resonance when the vibrations of the instability of chip formation and the natural vibration modes of the machine-system components coincide. This paper focuses on the influence of damping coefficient from permanent magnets on chip serration frequency as an approach of minimizing chatter in end milling of Titanium alloy (Ti6Al4V). The method consists of two ferrite permanent magnet bars (dimensions: 1" × 6" × 3"), mounted 5mm from the cutting tool using a specially designed fixture which provided a uniform magnetic field of 2500-2700 Gausses. A titanium alloy Ti6Al4V block was then end milled using uncoated WC-Co inserts. A sequence of 15 experimental runs was conducted based on a small Central Composite Design (CCD) model in Response Surface Methodology (RSM). The primary (independent) parameters were: cutting speed, feed, and depth of cut. The data acquisition system comprised a vibration sensor (accelerometer) and a signal conditioning unit was used to measure the vibration data. The resultant vibrations were then analyzed using the DASYLab 5.6 software. Machining tests were conducted for two different conditions - with and without the application of magnets. Scanning Electron Microscope (SEM) was used to measure the chip segmentations. The SEM analysis of chip serrations demonstrated that the chip serration frequency were more stable while cutting under the presence of permanent magnets due to lower intensity of chatter.

  18. Integrated experimental and theoretical approach for corrosion and wear evaluation of laser surface nitrided, Ti-6Al-4V biomaterial in physiological solution.

    PubMed

    Vora, Hitesh D; Shanker Rajamure, Ravi; Dahotre, Sanket N; Ho, Yee-Hsien; Banerjee, Rajarshi; Dahotre, Narendra B

    2014-09-01

    A laser based surface nitriding process was adopted to further enhance the osseo-integration, corrosion resistance, and tribological properties of the commonly used bioimplant alloy, Ti-6Al-4V. Earlier preliminary osteoblast, electrochemical, and corrosive wear studies of laser nitrided titanium in simulated body fluid clearly revealed improvement of cell adhesion as well as enhancement in corrosion and wear resistance but mostly lacked the in-depth fundamental understanding behind these improvements. Therefore, a novel integrated experimental and theoretical approach were implemented to understand the physical phenomena behind the improvements and establish the property-structure-processing correlation of nitrided surface. The first principle and thermodynamic calculations were employed to understand the thermodynamic, electronic, and elastic properties of TiN for enthalpy of formation, Gibbs free energy, density of states, and elastic properties of TiN were investigated. Additionally, open circuit potential and cyclic potentio-dynamic polarization tests were carried out in simulated body fluid to evaluate the corrosion resistance that in turn linked with the experimentally measured and computationally predicted surface energies of TiN. From these results, it is concluded that the enhancement in the corrosion resistance after laser nitriding is mainly attributed to the presence of covalent bonding via hybridization among Ti (p) and N (d) orbitals. Furthermore, mechanical properties, such as, Poisson׳s ratio, stiffness, Pugh׳s ductility criteria, and Vicker׳s hardness, predicted from first principle calculations were also correlated to the increase in wear resistance of TiN. All the above factors together seem to have contributed to significant improvement in both wear and corrosion performance of nitride surface compared to the bare Ti-6Al-4V in physiological environment indicating its suitability for bioimplant applications.

  19. Evaluating the Effect of Processing Parameters on Porosity in Electron Beam Melted Ti-6Al-4V via Synchrotron X-ray Microtomography

    NASA Astrophysics Data System (ADS)

    Cunningham, Ross; Narra, Sneha P.; Ozturk, Tugce; Beuth, Jack; Rollett, A. D.

    2016-03-01

    Electron beam melting (EBM) is one of the subsets of direct metal additive manufacturing (AM), an emerging manufacturing method that fabricates metallic parts directly from a three-dimensional (3D) computer model by the successive melting of powder layers. This family of technologies has seen significant growth in recent years due to its potential to manufacture complex components with shorter lead times, reduced material waste and minimal post-processing as a "near-net-shape" process, making it of particular interest to the biomedical and aerospace industries. The popular titanium alloy Ti-6Al-4V has been the focus of multiple studies due to its importance to these two industries, which can be attributed to its high strength to weight ratio and corrosion resistance. While previous research has found that most tensile properties of EBM Ti-6Al-4V meet or exceed conventional manufacturing standards, fatigue properties have been consistently inferior due to a significant presence of porosity. Studies have shown that adjusting processing parameters can reduce overall porosity; however, they frequently utilize methods that give insufficient information to properly characterize the porosity (e.g., Archimedes' method). A more detailed examination of the result of process parameter adjustments on the size and spatial distribution of gas porosity was performed utilizing synchrotron-based x-ray microtomography with a minimum feature resolution of 1.5 µm. Cross-sectional melt pool area was varied systematically via process mapping. Increasing melt pool area through the speed function variable was observed to significantly reduce porosity in the part.

  20. Influence of the microstructure and topography on the barrier properties of oxide scales generated on blasted Ti6Al4V surfaces.

    PubMed

    Barranco, V; Escudero, M L; García-Alonso, M C

    2011-06-01

    The long-term interfacial bond between an implant and bone may be improved by creating a rough surface on the implant in order to increase the surface area available for bone/implant apposition. A natural consequence of surface roughening is an increase in metal ion release, which is itself a surface dominated process. Based on this fact, the aim of this work is to study the influence of the microstructure and topography on the barrier properties of oxide scales thermally generated at 700 °C for 1h on Ti6Al4V surfaces after blasting with Al(2)O(3) particles (coarse) or SiO(2) and ZrO(2) particles (fine). The microstructural and topographical characterization of the thermally treated blasted surfaces has been studied by means of scanning electron microscopy coupled with energy dispersive X-ray analysis, contact profilometry and X-ray diffraction. The barrier properties and corrosion behaviour of the oxide layers have been studied by means of electrochemical impedance spectroscopy (EIS) in Hank's solution. Thermal treatment at 700 °C for 1h promotes the formation of oxide scales with different morphologies and crystalline structures depending on the degree of deformation of the blasted surface. The oxide scale grown on the finely blasted sample has a pine needle-like morphology which is mainly formed of anatase TiO(2). In contrast, the oxide scale grown on the coarsely blasted sample has a globular morphology formed mainly of rutile TiO(2). The differences in morphology, i.e. fine or coarse, of the oxide scales influence the corrosion response of the blasted thermally treated samples in Hank's solution. The EIS results permit evaluation of the different oxide scales from the capacitance and resistance values obtained in the high-frequency region and show a good correlation between the morphology and barrier properties. Oxidation treatment at 700 °C for 1h of Ti6Al4V samples coarsely blasted with Al(2)O(3) improves the corrosion behaviour due to an increase in the

  1. Prediction of cyclic delamination lives of plasma-sprayed hydroxyapatite coating on Ti-6Al-4V substrates with considering wear and dissolutions.

    PubMed

    Otsuka, Yuichi; Kojima, Daisuke; Mutoh, Yoshiharu

    2016-12-01

    This study aims at developing the prediction model of cyclic delamination lives of plasma-sprayed HAp coating on Ti-6Al-4V substrate by considering wear by interface contacts and dissolution effect by Simulated Body Fluid (SBF). Delamination of HAp coating can lead to loosening of implants stem and final failure in vivo. In the fracture mechanism of interfaces between HAp coating with Ti substrates, only adhesive strength (interracial tensile strength) or fatigue behavior by longitudinal cracking have been observed. Cyclic delamination mechanism by considering various loading modes and corrosion effect has not been revealed yet. The interface delamination rates by cyclic loading were much higher than those by static loading tests. The result clearly demonstrated that the interface demalination behaviors are dominated not by maximum stress, but by stress range. Surface profile measurement and SEM observation also demonstrated damages by interface contact or third body wear at delamination tips of HAp coating only in the cases of compressions. The mechanisms of acceleration on the delaminations are third-body wear or wedge effect by worn particles which increased mean stress level during cyclic loading. Cyclic loading tests under SBF also revealed that cyclic delamination lives were shortened probably due to crevice corrosion at interfaces. Dissolutions at the tips of delaminations were observed by SEM images under tensile loading condition in SBF. Linearly adding the effects of wear and dissolutions into Paris law could successfully predict the delamination lives of HAp coating for various loading ratios in SBF. PMID:27498422

  2. Effects of high-energy electro-pulsing treatment on microstructure, mechanical properties and corrosion behavior of Ti-6Al-4V alloy.

    PubMed

    Ye, Xiaoxin; Wang, Lingsheng; Tse, Zion T H; Tang, Guoyi; Song, Guolin

    2015-04-01

    The effect of electro-pulsing treatment (EPT) on the microstructure, mechanical properties and corrosion behavior of cold-rolled Ti-6Al-4V alloy strips was investigated in this paper. It was found that the elongation to failure of materials obtains a noticeable enhancement with increased EPT processing time while slightly sacrificing strength. Fine recrystallized grains and the relative highest elongation to failure (32.5%) appear in the 11second-EPT samples. Grain coarsening and decreased ductility were brought in with longer EPT duration time. Fracture surface analysis shows that transition from intergranular brittle facture to transgranular dimple fracture takes place with an increase in processing time of EPT. Meanwhile, corrosion behavior of titanium alloys is greatly improved with increased EPT processing time, which is presented by polarization test and surface observation with the beneficial effect of forming a protective anatase-TiO2 film on the surface of alloys. The rapid recrystallization behavior and oxide formation of the titanium alloy strip under EPTs are attributed to the enhancement of nucleation rate, atomic diffusion and oxygen migration resulting from the coupling of the thermal and athermal effects. PMID:25687017

  3. FEM assisted evaluation of PMMA and Ti6Al4V as materials for cranioplasty resulting mechanical behaviour and the neurocranial protection.

    PubMed

    Tsouknidas, Alexander; Maropoulos, Stergios; Savvakis, Savvas; Michailidis, Nikolaos

    2011-01-01

    Recent advances in Computer Aided Design and Manufacturing techniques (CAD/CAM) have facilitated the rapid and precise construction of customized implants used for craniofacial reconstruction. Data of the patients' trauma, acquired through Computer Topographies (CT), provide sufficient information with regard to the defect contour profile, thus allowing a thorough preoperative evaluation whilst ensuring excellent implant precision. During the selection, however, of a suitable implant material for the specific trauma, the mechanical aspects of the implant have to be considered. This investigation aims to assess the mechanical strength, the shock resistance and the critical deflection of cranial implants manufactured with two commonly used materials, Polymethylmethacrylate (PMMA) and Ti6Al4V. Even though the strength properties of Ti-alloys are far superior to those of PMMA, there are several aspects that may act in advantage of PMMA, e.g., it is known that discontinuities in the elastic modulus of adjoined parts (bone-implant) lead to bone resorption thus loosening the fixation of the implant over time.The implant design and fixation was the same in both cases allowing a direct comparison of the implant behavior for various loads. Finite Element Methods (FEM) assisted procedures were employed, providing a valuable insight to the neurocranial protection granted by these implants. PMID:22072078

  4. Characterization and friction behavior of LST/PEO duplex-treated Ti6Al4V alloy with burnished MoS2 film

    NASA Astrophysics Data System (ADS)

    Qin, Yongkun; Xiong, Dangsheng; Li, Jianliang

    2015-08-01

    Laser surface-textured Ti6Al4V substrate was treated by plasma electrolytic oxidation process to prepare an oxide ceramic coating and then burnished with a thin MoS2 film. The area densities of textured dimples and the surface roughness of oxide ceramic underlay which affected the longevity of MoS2 films were thoroughly investigated. The results showed that a mixed surface pattern combining large textured dimples (diameter 150 μm) with small discharged dimples (diameter 5-17 μm) was fabricated by the LST/PEO duplex treatment and it contributed to prolonging the lubricating life of MoS2 film in comparison to the LST or PEO treatment. Wherein, the mixed dimples acted as lubricant reservoirs and the hard oxide coatings provided high load supports for the lubricating films. A much longer life of low friction was provided by the LST/PEO/MoS2 coatings with higher density of textured dimples (S = 55%) and lower roughness of LST/PEO surface (Ra = 1.0 μm).

  5. Data indicating temperature response of Ti-6Al-4V thin-walled structure during its additive manufacture via Laser Engineered Net Shaping.

    PubMed

    Marshall, Garrett J; Thompson, Scott M; Shamsaei, Nima

    2016-06-01

    An OPTOMEC Laser Engineered Net Shaping (LENS(™)) 750 system was retrofitted with a melt pool pyrometer and in-chamber infrared (IR) camera for nondestructive thermal inspection of the blown-powder, direct laser deposition (DLD) process. Data indicative of temperature and heat transfer within the melt pool and heat affected zone atop a thin-walled structure of Ti-6Al-4V during its additive manufacture are provided. Melt pool temperature data were collected via the dual-wavelength pyrometer while the dynamic, bulk part temperature distribution was collected using the IR camera. Such data are provided in Comma Separated Values (CSV) file format, containing a 752×480 matrix and a 320×240 matrix of temperatures corresponding to individual pixels of the pyrometer and IR camera, respectively. The IR camera and pyrometer temperature data are provided in blackbody-calibrated, raw forms. Provided thermal data can aid in generating and refining process-property-performance relationships between laser manufacturing and its fabricated materials.

  6. Physico/chemical characterization and in vivo evaluation of nanothickness bioceramic depositions on alumina-blasted/acid-etched Ti-6Al-4V implant surfaces.

    PubMed

    Coelho, Paulo G; Lemons, Jack E

    2009-08-01

    The objective of this study was to physico/chemically characterize and evaluate the in vivo performance of two nanothickness ion beam assisted depositions (IBAD) of bioceramic coatings on implants in a beagle model. Alumina-blasted/acid-etched (AB/AE) Ti-6Al-4V implants were subjected to two different IBAD depositions (IBAD I and IBAD II), which were physico/chemically characterized by SEM, EDS, XPS, XPS + ion-beam milling (depth profiling), XRD, AFM, and ToF-SIMS. A beagle dog tibia model was utilized for histomorphometric and biomechanical (torque) comparison between AB/AE, IBAD I, IBAD II, and plasma-sprayed hydroxyapatite (PSHA) coated implants that remained in vivo for 3 and 5 weeks. The coatings were characterized as amorphous Ca-P with high Ca/P stoichiometries with thicknesses of an order of magnitude difference (IBAD I = 30-50 nm and IBAD II = 300-500 nm). The histomorphometric and biomechanical testing results showed that the 300-500 nm thickness deposition (IBAD II) and PSHA positively modulated bone healing at early implantation times. PMID:18508352

  7. Osseointegration of loaded dental implant with KrF laser hydroxylapatite films on Ti6Al4V alloy by minipigs

    NASA Astrophysics Data System (ADS)

    Dostalova, Tatjana; Himmlova, Lucia; Jelinek, Miroslav; Grivas, Christos

    2001-04-01

    This study was performed with the objective of evaluating osseointegration of titanium alloy Ti6Al4V dental implants coated with hydroxylapatite (HA) deposited by a KrF laser. For this a KrF excimer laser and stainless-steel deposition chamber were used. The thickness of the HA films was approximately 1 micrometers . IN this investigation experimental animals minipigs were used; the implants were placed vertically into the lower jaw. After 14 weeks of unloaded osseointegration, metal-ceramic crowns were inserted and, at the same time, fluorescent solution was injected into the experimental animals. Six months after insertion of crowns the animals were sacrificed. The vertical position of the implants was checked by a radiograph. Microscopic sections were cut and ground, and the sections were examined under polarized and fluorescent light using a microscope with a charge coupled device camera. The six month long osseointegration in the lower jaw has confirmed the presence of newly formed bone around all the implants. In the experimental group, which had a laser-deposited coating, the layer of fibrous connective tissue was seen only randomly. In the control group (titanium implant without a cover) the fibrous connective tissue between the implant and the newly formed bone was observed more frequently, but this difference was not significant.

  8. Fatigue Life and Short Crack Behavior in Ti-6Al-4V Alloy; Interactions of Foreign Object Damage, Stress, and Temperature

    NASA Astrophysics Data System (ADS)

    Majidi, Behzad

    2008-04-01

    High-cycle fatigue (HCF) failures associated with foreign object damage (FOD) in turbine engines of military aircrafts have been of major concern for the aeronautic industry in recent years. The present work is focused on characterizing the effects of FOD on crack initiation and small crack growth of a Ti-6Al-4V alloy at ambient and also elevated temperatures. Results show that the preferred crack initiation site depends on applied stress and temperature as maximum fractions of cracks emanating from the simulated damage site, and naturally initiated cracks are observed at 25 °C under the maximum stress of 700 MPa and at 300 °C under the maximum stress of 300 MPa. The fatigue crack growth rate is influenced by increasing temperature, and the FCG rate at 300 °C is higher than that at room temperature under the same Δ K, whereas this effect for FOD-site initiated cracks is not so remarkable. This observation seems to be due to the effect of stress relaxation at 300 °C. Results also indicate that fatigue crack initiation life ( N i ) and fatigue life ( N f ) are expressed by three-parameter Weibull distribution function.

  9. Oxynitrided Surface Layer Produced On Ti6Al4V Titanium Alloy Under Low Temperature Glow Discharge Conditions For Medical Applications

    SciTech Connect

    Wierzchon, T.; Ossowski, M.; Borowski, T.; Morgiel, J.; Czarnowska, E.

    2011-01-17

    In spite that titanium oxides increase biocompatibility of titanium implants but their functional life is limited due to the problems arising from brittles and metalosis. Therefore technology, that allow to produce composite surface layer with controlled microstructure, chemical and phase composition and surface morphology on titanium alloy and eliminates the oxides disadvantages has been existing till now is searched. The requirements of titanium and its alloys implants can be fulfill by the low-temperature glow discharge assisted oxynitriding.The paper describes the surface layer of TiO{sub 2}+TiN+Ti{sub 2}N+{alpha}Ti(N) type produced at temperature 680 deg. C that preserves mechanical properties of titanium alloy Ti6Al4V. Characteristics of produced diffusion multi-phase surface layers in range of phase composition, microstructure (SEM, TEM, XRD) and its properties, such as frictional wear resistance are presented. The biological properties in dependency to the applied sterilization method are also analyzed.Properties of produced surface layers are discussed with reference to titanium alloy. The obtained data show that produced surface layers improves titanium alloy properties both frictional wear and biological. Preliminary in vitro examinations show good biocompatibility and antithrombogenic properties.

  10. Bio-inspired citrate-functionalized apatite thin films crystallized on Ti-6Al-4V implants pre-coated with corrosion resistant layers.

    PubMed

    Delgado-López, José Manuel; Iafisco, Michele; Rodríguez-Ruiz, Isaac; Gómez-Morales, Jaime

    2013-10-01

    In this paper the crystallization of a bioinspired citrate-functionalized apatite (cit-Ap) thin film (thickness about 2μm) on Ti-6Al-4V supports pre-coated with bioactive and corrosion resistant buffer layer of silicon nitride (Si3N4), silicon carbide (SiC) or titanium nitride (TiN) is reported. The apatitic coatings were produced by a new coating technique based on the induction heating of the implants immersed in a flowing calcium-citrate-phosphate solution at pH11. The influence of the buffer layers and the surface roughness of the substrate on the chemical-physical features and adhesion of the cit-Ap films were investigated. The best plasticity, compactness and adherence properties have been found in the Ap layer grown on Si3N4, followed by the Ap grown on SiC and TiN, respectively. The adhesion property was likely related to the roughness of the buffered substrates, whereas the compactness and plasticity were closely related to the operating conditions during the Ap crystallization (flow rate of the solution and increase of temperature) rather than to the nature of the buffer layer.

  11. The tribology of PS212 coatings and PM212 composites for the lubrication of titanium 6Al-4V components of a Stirling engine space power system

    NASA Technical Reports Server (NTRS)

    Sliney, Harold E.; Lukaszewicz, Victor; Dellacorte, Christopher

    1994-01-01

    The Stirling space power machine incorporates a linear alternator to generate electrical power. The alternator is a reciprocating device that is driven by a solar or nuclear-powered Stirling engine. The power piston and cylinder are made of titanium 6Al-4V (Ti6-4) alloy, and are designed to be lubricated by a hydrodynamically-generated gas film. Rubbing occurs during starts and stops and there is the possibility of an occasional high speed rub. Since titanium is known to have a severe galling tendency in sliding contacts, a 'back-up', self-lubricating coating on the cylinder and/or the piston is needed. This report describes the results of a research program to study the lubrication of Ti6-4 with the following chromium carbide based materials: plasma-sprayed PS212 coatings and sintered PM212 counterfaces. Program objectives are to achieve adherent coatings on Ti6-4 and to measure the friction and wear characteristics of the following sliding combinations under conditions simulative of the Stirling-driven space power linear alternator: Ti6-4/Ti6-4 baseline, Ti6-4/PS212-coated Ti6-4, and PS212-coated Ti6-4/PM212.

  12. Pore Geometry Optimization of Titanium (Ti6Al4V) Alloy, for Its Application in the Fabrication of Customized Hip Implants

    PubMed Central

    Roy, Sandipan; Panda, Debojyoti; Khutia, Niloy; Chowdhury, Amit Roy

    2014-01-01

    The present study investigates the mechanical response of representative volume elements of porous Ti-6Al-4V alloy, to arrive at a desired range of pore geometries that would optimize the reduction in stiffness necessary for biocompatibility with the stress concentration arising around the pore periphery, under physiological loading conditions with respect to orthopedic hip implants. A comparative study of the two is performed with the aid of a newly defined optimizing parameter called pore efficiency that takes into consideration both the stiffness quantity and the stress localization around pores. To perform a detailed analysis of the response of the porous structure over the entire spectrum of loading conditions that a hip implant is subjected to in vivo, the mechanical responses of 3D finite element models of cubic and rectangular parallelepiped geometries, with porosities varying over a range of 10% to 60%, are simulated under representative compressive, flexural as well as combined loading conditions. The results that are obtained are used to suggest a range of pore diameters that lower the effective stiffness and modulus of the implant to around 60% of the stiffness and modulus of dense solid implants while keeping the stress levels within permissible limits. PMID:25400663

  13. FEM assisted evaluation of PMMA and Ti6Al4V as materials for cranioplasty resulting mechanical behaviour and the neurocranial protection.

    PubMed

    Tsouknidas, Alexander; Maropoulos, Stergios; Savvakis, Savvas; Michailidis, Nikolaos

    2011-01-01

    Recent advances in Computer Aided Design and Manufacturing techniques (CAD/CAM) have facilitated the rapid and precise construction of customized implants used for craniofacial reconstruction. Data of the patients' trauma, acquired through Computer Topographies (CT), provide sufficient information with regard to the defect contour profile, thus allowing a thorough preoperative evaluation whilst ensuring excellent implant precision. During the selection, however, of a suitable implant material for the specific trauma, the mechanical aspects of the implant have to be considered. This investigation aims to assess the mechanical strength, the shock resistance and the critical deflection of cranial implants manufactured with two commonly used materials, Polymethylmethacrylate (PMMA) and Ti6Al4V. Even though the strength properties of Ti-alloys are far superior to those of PMMA, there are several aspects that may act in advantage of PMMA, e.g., it is known that discontinuities in the elastic modulus of adjoined parts (bone-implant) lead to bone resorption thus loosening the fixation of the implant over time.The implant design and fixation was the same in both cases allowing a direct comparison of the implant behavior for various loads. Finite Element Methods (FEM) assisted procedures were employed, providing a valuable insight to the neurocranial protection granted by these implants.

  14. The investigation of die-pressing and sintering behavior of ITP CP-Ti and Ti-6Al-4V powders

    SciTech Connect

    Chen, Wei; Yamamoto, Yukinori; Peter, William H; Clark, Michael B; Nunn, Stephen D; Kiggans, Jim; Muth, Thomas R; Blue, Craig A; Williams, James C; Fuller, Brian; Akhtar, Kamal

    2012-01-01

    This paper investigated the die-pressing and sintering behavior of the low-cost CP-Ti and Ti-6Al- 4V powders made by the Armstrong Process . The Armstrong powders have an irregular coral like, dendritic morphology, with a dendrite size of approximately 2-5 m. As-received as well as milled powders were uniaxially pressed at designated pressures up to 690 MPa to form disk samples with different aspect ratios. In the studied pressure range, an empirical powder compaction equation was applied to linearize the green density pressure relationship, and powder compaction parameters were obtained. The Armstrong Ti-64 powder exhibited a significantly higher sinterability than the CP-Ti powder. This was explained to be due to the higher diffusivity of V at the sintering temperature. The Ti-64 samples with a green density of 71.0% increased to 99.6% after sintering at 1300oC for 1 hour. An ex-situ technique was used to track the powder morphology change before and after sintering.

  15. Evaluation of Interfacial Interactions Between Ti-6Al-4V and Mold Use Ti-Added Backup Coat in Investment Casting

    NASA Astrophysics Data System (ADS)

    Cheng, Xu; Chai, Lianjing; Wu, Guoqing; Wang, Hong; Nan, Hai

    2016-05-01

    In this article, the chemical inertness of shell using Ti-added mullite backup coat against molten Ti-6Al-4V (Ti64) alloy was investigated. The metal/shell interfacial microstructures and compositions were characterized using an optical microscope, scanning electron microscope, roughness tester, and X-ray diffractometer; the hardened layer thickness was evaluated using a microhardness tester. By adding titanium powder into the mullite backup coat, the alpha case and hardened layer thickness of the Ti64 castings were largely reduced with good surface finishing. Silicon ions, from the backup coat, penetrated into the alloy and coarsened the β lath at the metal/shell interfacial area. The Ti powder in the mullite backup coat oxidized and interacted with silica during mold firing and casting, which reduced the silicon and oxygen concentrations at the metal/shell interfacial area. The oxygen penetration depth is thicker than the alpha case layer thickness, and around 0.26 wt pct, oxygen can obviously coarsen the alpha lath at the metal/shell interfacial area during investment casting.

  16. Time exposure studies on stress corrosion cracking of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651, and titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Terrell, J.

    1973-01-01

    The effect of a constant applied stress in crack initiation of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651 and titanium 6Al-4V has been investigated. Aluminum c-ring specimens (1-inch diameter) and u-band titanium samples were exposed continuously to a 3.5% NaCl solution (pH 7) and organic fluids of ethyl, methyl, and iso-propyl alcohol (reagent purity), and demineralized distilled water. Corrosive action was observed to begin during the first and second day of constant exposure as evidenced by accumulation of hydrogen bubbles on the surface of stressed aluminum samples. However, titanium stressed specimens showed no reactions to its environment. Results of this investigation seems to suggest that aluminum 2014-T6, aluminum 7075-T651 and aluminum 2014-T651 are susceptible to stress corrosion cracking in chloride solution (NaCl), while aluminum 2219-T87 seem to resist stress corrosion cracking in sodium chloride at three levels of stress (25%, 50%, and 75% Y.S.). In organic fluids of methyl, ethyl, and iso-propyl alcohol, 2014-T6 and 7075-T651 did not fail by SCC; but 2014-T651 was susceptible to SCC in methly alcohol, but resistant in ethyl alcohol, iso-propyl alcohol and demineralized distilled water.

  17. Charge injection properties of iridium oxide films produced on Ti-6Al-4V alloy substrates by ion-beam mixing techniques

    SciTech Connect

    Williams, J.M. ); Lee, I-S.; Buchanan, R.A. )

    1991-10-01

    The charge injection capabilities of iridium oxide films, as produced on Ti6Al-4V alloy substrates by ion beam mixing techniques, have been investigated. Iridium oxide is a valence change oxide, and therefore has high values of charge injection density upon voltage cycling in electrolytes. Because of this property, iridium oxide films are useful as working elements in neural prostheses. Iridium films of three thicknesses, produced by sputter deposition followed by ion beam mixing, were tested in cyclic voltammetry out to 1000 cycles or more. Two surface preparations, mechanical polishing and an acid passivation treatment, were also used as controls. Surface analysis was primarily by Rutherford backscattering spectrometry. Both the ion- beam mixing and the acid pretreatment increased the life