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Sample records for 6al 4v eli

  1. The design and production of Ti-6Al-4V ELI customized dental implants

    NASA Astrophysics Data System (ADS)

    Chahine, Gilbert; Koike, Mari; Okabe, Toru; Smith, Pauline; Kovacevic, Radovan

    2008-11-01

    This paper addresses the production of customized Ti-6Al-4V ELI dental implants via electron beam melting (EBM). The melting of Ti-6Al-4V ELI powder produces implants with great biocompatibility, fi ne mechanical performance, and a high bone ingrowth potential. The EBM technology is used to produce one-component dental implants that mimic the exact shape of the patient’s tooth, replacing the traditional, three-component, “screw-like” standardized dental implants currently used. The new generation of implants provides the possibility of simplifying pre-insertion procedures leading to faster healing time, and the potential of better and stronger osseointegration, specifi cally through incorporating lattice structure design.

  2. Evaluation of the stiffness and friction of Ti6Al4V ELI treated by glow discharge nitriding

    NASA Astrophysics Data System (ADS)

    Tavera, J. R.; Peña Ballesteros, D. Y.; Estupiñán Duran, H. A.

    2016-02-01

    In this study, an evaluation of the elastic-plastic surface hardening on Ti6Al4V ELI titanium nitride films obtained by glow discharge method was carried out by nanoindentation tests according to the standard ISO 14577. The nanotribological properties (metal-metal) were also evaluated using the pin-on-disc system Ti6Al4V surface deposition ELI with nitrogen, obtaining a correlation between the coefficient of friction of Ti6Al4V ELI treated by PVD and the Young's modulus of the respective substrate modified by PVD. To characterize the substrate for the characterization tests, scanning electron microscopy, atomic force microscopy and X-ray diffraction and contact angle were carried out. The results demonstrated that the substrates nitrided improved mechanical and tribological properties, hardness, Young's modulus and coefficient of friction, making the alloy Ti6Al4V ELI support axial loads in tension and compression.

  3. Notch effects on high-cycle fatigue properties of Ti 6Al 4V ELI alloy at cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-01-01

    Notch effects on the high-cycle fatigue properties of the forged Ti-6Al-4V ELI alloy at cryogenic temperatures were investigated. Also, the high-cycle fatigue data were compared with the rolled Ti-5Al-2.5Sn ELI alloy. The one million cycles fatigue strength (FS) of the smooth specimen for the forged Ti-6Al-4V ELI alloy increased with a decrease of test temperature. However, the FS of each notched specimen at 4 K were lower than those at 77 K. On the other hand, the FS of the smooth and the notched specimens for the forged Ti-6Al-4V ELI alloy at 4 K were lower than those for the rolled Ti-5Al-2.5Sn ELI alloy. This is considered to be the early initiation of the fatigue crack in the forged Ti-6Al-4V ELI alloy compares with the forged Ti-5Al-2.5Sn ELI.

  4. Strain-based fatigue data for Ti-6Al-4V ELI under fully-reversed and mean strain loads.

    PubMed

    Carrion, Patricio E; Shamsaei, Nima

    2016-06-01

    This article presents the experimental data supporting the study to obtain the mean strain/stress effects on the fatigue behavior of Ti-6Al-4V ELI. A series of strain-controlled fatigue experiments on Ti-6Al-4V ELI were performed at four strain ratios (-1, -0.5, 0, and 0.5). Two types of data are included for each specimen. These are the hysteresis stress-strain responses for the cycle in a log10 increment, and the maximum and minimum stress-strain responses for each cycle. Fatigue lives are also reported for all the experiments.

  5. High-Cycle Fatigue Properties of Notched Specimens for Ti-6Al-4V ELI Alloy at Cryogenic Temperatures

    SciTech Connect

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-03-31

    The notch effects on the high-cycle fatigue properties of Ti-6Al-4V ELI alloy have been investigated at cryogenic temperatures. Smooth and notched specimens with the Kt=1.5, Kt=2 and Kt=3 were prepared. High-cycle fatigue tests were carried out at 4, 77 and 293 K. One million cycles fatigue strength (FS) of smooth specimen was increased with a decrease of the test temperature. Although the FS of each notched specimen at 4 K were lower than those of 77 K. Fatigue crack initiation sites of the smooth, the Kt=1.5 and the Kt=2 notched specimens at 4 K were facets in the specimen interior (internal type fracture) and those of the Kt=3 notched specimens were at the notch root (surface type fracture). The size of individual facets comprising the internal fatigue crack initiation sites correspond to almost the {alpha}-grain size. Therefore, improvement of the fatigue strength of the notched specimens for Ti-6Al-4V ELI alloy which show internal type fracture at cryogenic temperatures requires attaining a smaller area size by grain refining.

  6. High-Cycle Fatigue Properties of Notched Specimens for Ti-6Al-4V ELI Alloy at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-03-01

    The notch effects on the high-cycle fatigue properties of Ti-6Al-4V ELI alloy have been investigated at cryogenic temperatures. Smooth and notched specimens with the Kt=1.5, Kt=2 and Kt=3 were prepared. High-cycle fatigue tests were carried out at 4, 77 and 293 K. One million cycles fatigue strength (FS) of smooth specimen was increased with a decrease of the test temperature. Although the FS of each notched specimen at 4 K were lower than those of 77 K. Fatigue crack initiation sites of the smooth, the Kt=1.5 and the Kt=2 notched specimens at 4 K were facets in the specimen interior (internal type fracture) and those of the Kt=3 notched specimens were at the notch root (surface type fracture). The size of individual facets comprising the internal fatigue crack initiation sites correspond to almost the α-grain size. Therefore, improvement of the fatigue strength of the notched specimens for Ti-6Al-4V ELI alloy which show internal type fracture at cryogenic temperatures requires attaining a smaller area size by grain refining.

  7. Effect of Test Frequency on Fatigue Crack Growth Rates of Ti-6Al-4V ELI Alloy at Cryogenic Temperature

    SciTech Connect

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-03-31

    In order to clarify the effect of test frequency on the fatigue crack growth rates (da/dN) of Ti-6Al-4V ELI alloy have been investigated at cryogenic temperature. The fatigue crack growth tests were conducted using the test frequencies of 5 and 20 Hz, respectively. At 4 K, the effects of the test frequencies on the fatigue crack growth rates of Ti-6Al-4V ELI alloy were not clear or significant. The fatigue crack growth rates in the low propagation rate region at 4 K were smaller than those at 293 K. On the other hand, those in the high propagation rate region at 4 K were bigger than those at 293 K. The former is considered that the crack closure level was higher as compared to that at 293 K and the latter is due to the difference values of the fracture toughness at 4 and 293 K, respectively. The fracture surfaces of compact tension (CT) specimens in the high propagation rate regions at each test temperature revealed the striations, and furthermore accompanied with the flute fracture surface at 4 K. On the other hand, those of CT specimens in the low propagation rate region at 4 K were found facet-like fracture surfaces corresponding with almost the {alpha}-grain size.

  8. Laser Assisted Milling of Ti-6Al-4V ELI with the Analysis of Surface Integrity and its Economics

    NASA Astrophysics Data System (ADS)

    Hedberg, Gary K.; Shin, Yung C.

    2015-09-01

    This study presents the experimental evaluation of laser assisted milling (LAML) of Ti-6AL-4V ELI (Ti-64), which is used in the orthopedic industry, by using localized preheating of the workpiece via laser irradiation. Improvements to the machinability of this material with LAML are assessed while considering the surface integrity. Suitable laser heating conditions as well as machining conditions are determined based on temperature prediction modeling. Machinability improvements are shown in terms of tool wear, material removal rates and cutting force reduction. Systematic characterization of samples is shown to demonstrate that the machined sub-surfaces are not adversely affected during LAML by precisely controlling laser heating, via hardness measurements, scanning electron microscopy (SEM) for microstructure analysis, and X-ray diffraction (XRD) for residual stresses. An economic analysis shows that LAML provides the cost reduction over conventional machining.

  9. Gene expression of human osteoblasts cells on chemically treated surfaces of Ti-6Al-4V-ELI.

    PubMed

    Oliveira, D P; Palmieri, A; Carinci, F; Bolfarini, C

    2015-06-01

    Surface modifications of titanium alloys are useful methods to enhance the biological stability of intraosseous implants and to promote a well succeeded osseointegration in the early stages of implantation. This work aims to investigate the influence of chemically modified surfaces of Ti-6Al-4V-ELI (extra-low interstitial) on the gene expression of human osteoblastic (HOb) cells. The surface treatments by acid etching or acid etching plus alkaline treatment were carried out to modify the topography, effective area, contact angle and chemical composition of the samples. The surface morphology was investigated using: scanning electron microscopy (SEM) and confocal laser-scanning microscope (CLSM). Roughness measurements and effective surface area were obtained using the CLSM. Surface composition was analysed by energy dispersive X-ray spectroscopy (EDX) and by X-Ray Diffraction (XRD). The expression levels of some bone related genes (ALPL, COL1A1, COL3A1, SPP1, RUNX2, and SPARC) were analysed using real-time Reverse Transcription Polymerase Chain Reaction (real-time RT-PCR). The results showed that all the chemical modifications studied in this work influenced the surface morphology, wettability, roughness, effective area and gene expression of human osteoblasts. Acid phosphoric combined to alkaline treatment presented a more accelerated gene expression after 7days while the only phosphoric etching or chloride etching combined to alkaline treatment presented more effective responses after 15days.

  10. Effect of stress ratio on high-cycle fatigue properties of Ti-6Al-4V ELI alloy forging at low temperature

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-01

    The effect of the stress ratio R (the ratio of minimum stress to maximum stress) on the high-cycle fatigue properties of Ti-6Al-4V extra-low interstitial (ELI) alloy forging was investigated at 293 and 77 K. At 293 K, the fatigue strength at 107 cycles exhibited deviations below the modified Goodman line in the R=0.01 and 0.5 tests. Moreover, at 77 K, larger deviations of the fatigue strength at 107 cycles below the modified Goodman line were confirmed in the same stress ratio conditions. The high-cycle fatigue strength of the present alloy forging exhibit an anomalous mean stress dependency at both temperatures and this dependency becomes remarkable at low temperature.

  11. Wear Mechanism of Chemical Vapor Deposition (CVD) Carbide Insert in Orthogonal Cutting Ti-6Al-4V ELI at High Cutting Speed

    SciTech Connect

    Gusri, A. I.; Che Hassan, C. H.; Jaharah, A. G.

    2011-01-17

    The performance of Chemical Vapor Deposition (CVD) carbide insert with ISO designation of CCMT 12 04 04 LF, when turning titanium alloys was investigated. There were four layers of coating materials for this insert i.e.TiN-Al2O3-TiCN-TiN. The insert performance was evaluated based on the insert's edge resistant towards the machining parameters used at high cutting speed range of machining Ti-6Al-4V ELI. Detailed study on the wear mechanism at the cutting edge of CVD carbide tools was carried out at cutting speed of 55-95 m/min, feed rate of 0.15-0.35 mm/rev and depth of cut of 0.10-0.20 mm. Wear mechanisms such as abrasive and adhesive were observed on the flank face. Crater wear due to diffusion was also observed on the rake race. The abrasive wear occurred more at nose radius and the fracture on tool were found at the feed rate of 0.35 mm/rev and the depth of cut of 0.20 mm. The adhesion wear takes place after the removal of the coating or coating delaminating. Therefore, adhesion or welding of titanium alloy onto the flank and rake faces demonstrates a strong bond at the workpiece-tool interface.

  12. Effects of heat treatments on microstructure and properties of Ti-6Al-4V ELI alloy fabricated by electron beam melting (EBM)

    DOE PAGES

    Galarraga, Haize; Warren, Robert J.; Lados, Diana A.; ...

    2017-01-06

    Electron beam melting (EBM) is a metal powder bed fusion additive manufacturing (AM) technology that is used to fabricate three-dimensional near-net-shaped parts directly from computer models. Ti-6Al-4V is the most widely used and studied alloy for this technology and is the focus of this work in its ELI (Extra Low Interstitial) variation. The mechanisms of microstructure formation, evolution, and its subsequent influence on mechanical properties of the alloy in as-fabricated condition have been documented by various researchers. In the present work, the thermal history resulting in the formation of the as-fabricated microstructure was analyzed and studied by a thermal simulation.more » Subsequently different heat treatments were performed based on three approaches in order to study the effects of heat treatments on the singular and exclusive microstructure formed during the EBM fabrication process. In the first approach, the effect of cooling rate after the solutionizing process was studied. In the second approach, the variation of α lath thickness during annealing treatment and correlation with mechanical properties was established. In the last approach, several solutionizing and aging experiments were conducted.« less

  13. Effects of the microstructure and porosity on properties of Ti-6Al-4V ELI alloy fabricated by electron beam melting (EBM)

    SciTech Connect

    Galarraga, Haize; Lados, Diana A.; Dehoff, Ryan R.; Kirka, Michael M.; Nandwana, Peeyush

    2016-01-01

    Electron Beam Melting (EBM) is a metal powder bed-based Additive Manufacturing (AM) technology that makes possible the fabrication of three dimensional near-net-shaped parts directly from computer models. EBM technology has been in continuously updating, obtaining optimized properties of the processed alloys. Ti-6Al-4V titanium alloy is the most widely used and studied alloy for this technology and is the focus of this work. Several research works have been completed to study the mechanisms of microstructure formation as well as its influence on mechanical properties. However, the relationship is not completely understood, and more systematic research work is necessary in order to attain a better understanding of these features. In this work, samples fabricated at different locations, orientations, and distances from the build platform have been characterized, studying the relationship of these variables with the resulting material intrinsic characteristics and properties (surface topography, microstructure, porosity, micro-hardness and static mechanical properties). This study has revealed that porosity is the main factor controlling mechanical properties relative to the other studied variables. Therefore, in future process developments, decreasing of the porosity should be considered as the primary goal in order to improve mechanical properties.

  14. Effects of the microstructure and porosity on properties of Ti-6Al-4V ELI alloy fabricated by electron beam melting (EBM)

    DOE PAGES

    Galarraga, Haize; Lados, Diana A.; Dehoff, Ryan R.; ...

    2016-01-01

    Electron Beam Melting (EBM) is a metal powder bed-based Additive Manufacturing (AM) technology that makes possible the fabrication of three dimensional near-net-shaped parts directly from computer models. EBM technology has been in continuously updating, obtaining optimized properties of the processed alloys. Ti-6Al-4V titanium alloy is the most widely used and studied alloy for this technology and is the focus of this work. Several research works have been completed to study the mechanisms of microstructure formation as well as its influence on mechanical properties. However, the relationship is not completely understood, and more systematic research work is necessary in order tomore » attain a better understanding of these features. In this work, samples fabricated at different locations, orientations, and distances from the build platform have been characterized, studying the relationship of these variables with the resulting material intrinsic characteristics and properties (surface topography, microstructure, porosity, micro-hardness and static mechanical properties). This study has revealed that porosity is the main factor controlling mechanical properties relative to the other studied variables. Therefore, in future process developments, decreasing of the porosity should be considered as the primary goal in order to improve mechanical properties.« less

  15. Development of Laser Fabricated Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    deGroh, Henry C., III

    2006-01-01

    Laser Engineered Net Shaping (LENS) depositions with Ti-6Al-4V gas-atomized powder were accomplished at five different temperatures, ranging from 30 to 400 C, imposed on the base plate. These base plate temperatures were employed in an effort to relieve stresses which develop during the deposition. Warpage of the base plate was monitored. Only a slight decline in warpage was observed as the base plate temperature was increased. Results indicate that substrate temperatures closer to the stress relief minimum of 480 C would relieve deposition stresses, though process parameters would likely need to be modified to compensate for the higher base plate temperature. The compositions of the as-received powder and the LENS deposited material were chemically analyzed. The oxygen content of the LENS material was 0.154 wt.% which is less than the maximum impurity limit of 0.2 percent for commercial Ti-6Al-4V alloys, but is over the limit allowed in ELI grade (0.13 percent). The level of oxygen in the commercial base plate used was only 0.0635 percent. Tensile specimens were machined from the LENS deposited material and tested in tension at room temperature. The ultimate and yield tensile stresses of the LENS material were about 1200 and 1150 MPa respectively, which is about 20 percent higher than the strengths of wrought Ti-6Al-4V. The higher strength of the LENS material was due to its fine structure and high oxygen content. The LENS deposits were not fully dense; voids were frequent at the interfaces between deposited layers. These dispersed sheets of voids were parallel to the longitudinal axis of the resulting tensile specimens. Apparently there was sufficient continuous, fully dense material longitudinally to enable the high strengths. Ductility was low in the LENS material. Percent elongation at failure in the LENS material was near 4 percent, which is less than half of what is usually expected from Ti-6Al-4V. The low ductility was caused by high oxygen levels, and the

  16. Materials data handbook. Titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for Titanium 6Al-4V alloy is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and bonding is developed.

  17. Diffusion Bonding of Ti-6Al-4V Sheet with Ti-6Al-4V Foam for Biomedical Implant Applications

    NASA Astrophysics Data System (ADS)

    Hamilton, Brittany; Oppenheimer, Scott; Dunand, David C.; Lewis, Daniel

    2013-12-01

    Advanced metallic bone implants are designed to have a porous surface to improve osseointegration and reduce risks of loosening. An alternative approach to existing surface treatments to create a porous surface is to bond separately produced metallic foams onto the implant. To assess the feasibility of this approach, a Ti-6Al-4V foam was diffusion bonded onto bulk Ti-6Al-4V in an argon atmosphere at temperatures between 1173 K and 1223 K (900 °C and 950 °C) for times between 45 and 75 minutes. These specimens were tested in tension to determine bond quality: failures occurred in the foam, indicating a strong diffusion-bonded interface. The quality of the bond was confirmed by metallographic studies, indicating that this approach, which can also be applied to creating of sandwich with porous cores, is successful.

  18. Spall fracture in additive manufactured Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Jones, D. R.; Fensin, S. J.; Dippo, O.; Beal, R. A.; Livescu, V.; Martinez, D. T.; Trujillo, C. P.; Florando, J. N.; Kumar, M.; Gray, G. T.

    2016-10-01

    We present a study on the spall strength of additive manufactured (AM) Ti-6Al-4V. Samples were obtained from two pieces of selective laser melted (SLM, a powder bed fusion technique) Ti-6Al-4V such that the response to dynamic tensile loading could be investigated as a function of the orientation between the build layers and the loading direction. A sample of wrought bar-stock Ti-6Al-4V was also tested to act as a baseline representing the traditionally manufactured material response. A single-stage light gas-gun was used to launch a thin flyer plate into the samples, generating a region of intense tensile stress on a plane normal to the impact direction. The rear free surface velocity time history of each sample was recorded with laser-based velocimetry to allow the spall strength to be calculated. The samples were also soft recovered to enable post-mortem characterization of the spall damage evolution. Results showed that when the tensile load was applied normal to the interfaces between the build layers caused by the SLM fabrication process the spall strength was drastically reduced, dropping to 60% of that of the wrought material. However, when loaded parallel to the AM build layer interfaces the spall strength was found to remain at 95% of the wrought control, suggesting that when loading normal to the AM layer interfaces, void nucleation is facilitated more readily due to weaknesses along these boundaries. Quasi-static testing of the same sample orientations revealed a much lower degree of anisotropy, demonstrating the importance of rate-dependent studies for damage evolution in AM materials.

  19. Spall fracture in additive manufactured Ti-6Al-4V

    DOE PAGES

    Jones, David Robert; Fensin, Saryu Jindal; Dippo, Olivia; ...

    2016-10-07

    Here, we present a study on the spall strength of additive manufactured (AM) Ti-6Al-4V. Samples were obtained from two pieces of selective laser melted (SLM, a powder bed fusion technique) Ti-6Al-4V such that the response to dynamic tensile loading could be investigated as a function of the orientation between the build layers and the loading direction. A sample of wrought bar-stock Ti-6Al-4V was also tested to act as a baseline representing the traditionally manufactured material response. A single-stage light gas-gun was used to launch a thin flyer plate into the samples, generating a region of intense tensile stress on amore » plane normal to the impact direction. The rear free surface velocity time history of each sample was recorded with laser-based velocimetry to allow the spall strength to be calculated. The samples were also soft recovered to enable post-mortem characterization of the spall damage evolution. Results showed that when the tensile load was applied normal to the interfaces between the build layers caused by the SLM fabrication process the spall strength was drastically reduced, dropping to 60% of that of the wrought material. However, when loaded parallel to the AM build layer interfaces the spall strength was found to remain at 95% of the wrought control, suggesting that when loading normal to the AM layer interfaces, void nucleation is facilitated more readily due to weaknesses along these boundaries. Quasi-static testing of the same sample orientations revealed a much lower degree of anisotropy, demonstrating the importance of rate-dependent studies for damage evolution in AM materials.« less

  20. Spall fracture in additive manufactured Ti-6Al-4V

    SciTech Connect

    Jones, David Robert; Fensin, Saryu Jindal; Dippo, Olivia; Beal, Roberta Ann; Livescu, Verpnica; Martinez, Daniel Tito; Trujillo, Carl Patrick; Florando, J. N.; Kumar, M.; Gray, III, George Thompson

    2016-10-07

    Here, we present a study on the spall strength of additive manufactured (AM) Ti-6Al-4V. Samples were obtained from two pieces of selective laser melted (SLM, a powder bed fusion technique) Ti-6Al-4V such that the response to dynamic tensile loading could be investigated as a function of the orientation between the build layers and the loading direction. A sample of wrought bar-stock Ti-6Al-4V was also tested to act as a baseline representing the traditionally manufactured material response. A single-stage light gas-gun was used to launch a thin flyer plate into the samples, generating a region of intense tensile stress on a plane normal to the impact direction. The rear free surface velocity time history of each sample was recorded with laser-based velocimetry to allow the spall strength to be calculated. The samples were also soft recovered to enable post-mortem characterization of the spall damage evolution. Results showed that when the tensile load was applied normal to the interfaces between the build layers caused by the SLM fabrication process the spall strength was drastically reduced, dropping to 60% of that of the wrought material. However, when loaded parallel to the AM build layer interfaces the spall strength was found to remain at 95% of the wrought control, suggesting that when loading normal to the AM layer interfaces, void nucleation is facilitated more readily due to weaknesses along these boundaries. Quasi-static testing of the same sample orientations revealed a much lower degree of anisotropy, demonstrating the importance of rate-dependent studies for damage evolution in AM materials.

  1. Fatigue strength of a Ti-6Al-4V alloy produced by selective laser melting

    NASA Astrophysics Data System (ADS)

    Gerov, M. V.; Vladislavskaya, E. Yu.; Terent'ev, V. F.; Prosvirnin, D. V.; Kolmakov, A. G.; Antonova, O. S.

    2016-10-01

    The fatigue properties and the fracture mechanisms of the Ti-6Al-4V alloy produced by selective laser melting (SLM) from a powder of an CL41TiELI titanium alloy have been studied. Cylindrical blanks were grown at angles of 90° and 45° to a platform. The best fatigue strength is observed in the samples the blanks of which were grown at an angle of 45°. It is found that the structure of the SLM material can contain portions with unmelted powder particles, which are the places of initiation of fatigue cracks.

  2. Microcrack propagation in Ti-6Al-4V alloys

    SciTech Connect

    Hines, J.A.; Peters, J.O.; Luetjering, G.

    1999-07-01

    In this study, microcrack propagation in Ti-6Al-4V was examined in regions just above and below the fatigue limit. Two different Ti-6Al-4V alloys with nominally similar chemical compositions were examined: the first alloy was thermo-mechanically treated in the laboratory to develop a bi-modal and a fully lamellar microstructure and the second alloy is from the High Cycle Fatigue MURI program (forging No. 197) containing a duplex microstructure. Microcracks were nucleated in smooth specimens of each microstructure in the LCF regime during tests conducted at R = {minus}1 (R = {sigma}{sub min}/{sigma}{sub max}) so that internal stresses could be minimized. These samples were then tested in the HCF regime to determine crack propagation rates for R values of {minus}1, 0.1, and 0.5. In addition, conventional fatigue crack propagation curves for macrocracks using CT-specimens were measured. Comparisons in microcrack growth behavior were evaluated and discussed for the bi-modal and fully lamellar microstructures, for bi-modal and forging No. 197 microstructures, and for forging No. 197 examining the influence of R = 0.1 and 0.5. Much of the observed behavior appeared to be explained by differences in crack front roughness.

  3. Water droplet erosion mechanisms of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Kamkar Zahmatkesh, Niloofar

    Water impingement erosion of materials can be a life-limiting phenomenon for the components in many erosive environments. For example, aircraft body exposed to rain, steam turbine blade, and recently in gas turbine coupled with inlet fogging system. The last is the focus of this study. Inlet fogging system is the most common method used to augment gas turbine output during hot days; high ambient temperature causes strong deterioration of the engine performance. Micro-scaled droplets introduced into the inlet airflow allow the cooling of entering air as well as intercooling the compressor (overspray) and thus optimizes the output power. However, erosion damage of the compressor blades in overspray stage is one of the major concerns associated with the inlet fogging system. The main objective of this research work (CRIAQ MANU419 project) is to understand the erosion induced by water droplets on Titanium alloy to eventually optimize the erosion resistance of the Ti-based compressor blade. Therefore, characterization of the water droplet erosion damage on Ti-6Al-4V receives the major importance. The influence of base material microstructure and impact parameters were considered in erosion evaluation in present study. This work covers the characterization of the erosion damage on Ti-6Al-4V alloy in two parts: - The water droplet erosion damage through a novel experimental approach. The collected data were processed both qualitatively and quantitatively for multi-aspects damage study. - The influence of impact velocity on erosion in an attempt to represent the in-service conditions.

  4. Investigation of Ti-6Al-4V alloy acoustic softening.

    PubMed

    Fartashvand, V; Abdullah, A; Sadough Vanini, S A

    2016-07-15

    High power ultrasonic vibration is widely used for improving manufacturing processes such as machining and metal forming. High frequency mechanical vibration affects material properties and friction forces in contacting surfaces. Flow stress reduction under superimposed ultrasonic vibration is called as acoustic softening. The amount of this parameter should be determined for ultrasonic assisted metal forming processes. For determination of this parameter for workhorse Ti-6Al-4V alloy, experimental setup was designed and fabricated. Then tensile test under longitudinal ultrasonic vibration was performed for different ultrasonic powers. Results show that ultrasonic vibration has considerable effect on plastic behavior of the alloy and decreases flow stress. Also, increasing ultrasonic power leads to higher acoustic softening. Yield stress reduction up to 9.52%, ultimate stress reduction up to 4.55% and elongation up to 13% were obtained at 340W ultrasonic power. After applying ultrasonic vibrations and its termination, hardness of specimens were measured in which increase up to 9% was observed.

  5. Evaluation of ARCAM Deposited Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Slattery, Kevin; Slaughter, Blake; Speorl, Emily; Good, James; Gilley, Scott; McLemore, Carole

    2008-01-01

    A wide range of Metal Additive Manufacturing (MAM) technologies are becoming available. One of the challenges in using new technologies for aerospace systems is demonstrating that the process and system has the ability to manufacture components that meet the high quality requirements on a statistically significant basis. The widest-used system for small to medium sized components is the ARCAM system manufactured in Gothenburg, Sweden. This system features a 4kW electron-beam gun, and has a chamber volume of 250mm long x 250mm wide x 250mm to 400mm tall. This paper will describe the basis for the quality and consistency requirements, the experimental and evaluation procedures used for the evaluation, and an analysis of the results for Ti-6Al-4V.

  6. Pilot Plant Forging of Hydrogenated Ti-6Al-4V.

    DTIC Science & Technology

    1980-06-01

    inserted into an M-246 nickel base superalloy die block with 713C alloy flat dies positioned on the heated die block. The entire die system was enclosed...side if neceaary and identify by block number) Hydrogenation Isothermal Forging Ring Test Titanium Alloy Ti-6A1-4V Flow Stress 20. k9Sr9Xd1’ (Continue on...5 Rack used to hold Specimens during Hydrogenation 29 6 Flow Stress-Plastic Strain Relation for Ti-6AI-4V Alloy (Heat A) with Various Hydrogen

  7. Osteoblastic behavior to zirconium coating on Ti-6Al-4V alloy

    PubMed Central

    Lee, Bo-Ah; Kim, Hae-Jin; Xuan, Yun-Ze; Park, Yeong-Joon; Chung, Hyun-Ju

    2014-01-01

    PURPOSE The purpose of this study was to assess the surface characteristics and the biocompatibility of zirconium (Zr) coating on Ti-6Al-4V alloy surface by radio frequency (RF) magnetron sputtering method. MATERIALS AND METHODS The zirconium films were developed on Ti-6Al-4V discs using RF magnetron sputtering method. Surface profile, surface composition, surface roughness and surface energy were evaluated. Electrochemical test was performed to evaluate the corrosion behavior. Cell proliferation, alkaline phosphatase (ALP) activity and gene expression of mineralized matrix markers were measured. RESULTS SEM and EDS analysis showed that zirconium deposition was performed successfully on Ti-6Al-4V alloy substrate. Ti-6Al-4V group and Zr-coating group showed no significant difference in surface roughness (P>.05). Surface energy was significantly higher in Zr-coating group than in Ti-6Al-4V group (P<.05). No difference in cell morphology was observed between Ti-6Al-4V group and Zr-coating group. Cell proliferation was higher in Zr-coating group than Ti-6Al-4V group at 1, 3 and 5 days (P<.05). Zr-coating group showed higher ALP activity level than Ti-6Al-4V group (P<.05). The mRNA expressions of bone sialoprotein (BSP) and osteocalcin (OCN) on Zr-coating group increased approximately 1.2-fold and 2.1-fold respectively, compared to that of Ti-6Al-4V group. CONCLUSION These results suggest that zirconium coating on Ti-6Al-4V alloy could enhance the early osteoblast responses. This property could make non-toxic metal coatings on Ti-6Al-4V alloy suitable for orthopedic and dental implants. PMID:25551012

  8. Deformation Behavior and Microstructure of Ti6Al4V Manufactured by SLM

    NASA Astrophysics Data System (ADS)

    Krakhmalev, P.; Fredriksson, G.; Yadroitsava, I.; Kazantseva, N.; Plessis, A. du; Yadroitsev, I.

    Mechanical properties, porosity, and microstructure of Ti6Al4V (ELI) material produced by Selective Laser Melting (SLM) under controlled oxygen content were analyzed. Fully martensitic α'structure with high dislocation density and stacking faults was observed in both as-built and stress relieved samples by means of XRD and TEM. Tensile {101 ̅2} twinning was identified by TEM and electron diffraction. Accommodation of thermal stresses during manufacturing was suggested as a possible reason for twinning. Computed tomography of pores was carried out. Pores in the specimens were evenly distributed and mostly had an elongated shape. Defect analysis by micro CT scans in pre-strained samples confirmed that the pore coalescence was the main crack formation mechanism in the final fracture with typical cup-and-cone fracture morphology. Additionally, typical dimples and quasi-cleavage were revealed. Mechanical properties of the samples after stress relieving heat treatment at 650°C for 3 h are complied with the international standard for Ti alloys for biomedical applications.

  9. Materials Characterization of Electron Beam Melted Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Draper, Susan; Lerch, Brad; Rogers, Richard; Martin, Richard; Locci, Ivan; Garg, Anita

    2015-01-01

    An in-depth material characterization of Electron Beam Melted (EBM) Ti-6Al-4V material has been completed. Hot Isostatic Pressing (HIP) was utilized to close porosity from fabrication and also served as a material heat treatment to obtain the desired microstructure. The changes in the microstructure and chemistry from the powder to pre-HIP and post-HIP material have been analyzed. Computed tomography (CT) scans indicated porosity closure during HIP and high-density inclusions scattered throughout the specimens. The results of tensile and high cycle fatigue (HCF) testing are compared to conventional Ti-6Al-4V. The EBM Ti-6Al-4V had similar or superior mechanical properties compared to conventionally manufactured Ti-6Al-4V.

  10. Laser remelting of Ti6AL4V using high power diode laser

    NASA Astrophysics Data System (ADS)

    Amaya-Vázquez, M. R.; Sánchez-Amaya, J. M.; Boukha, Z.; El Amrani, K.; Botana, F. J.

    2012-04-01

    Titanium alloys present excellent mechanical and corrosion properties, being widely employed in different industries such as medical, aerospace, automotive, petrochemical, nuclear and power generation, etc. Ti6Al4V is the α-β alloy most employed in industry. The modification of its properties can be achieved with convectional heat treatments and/or with laser processing. Laser remelting (LR) is a technology applied to Ti6Al4V by other authors with excimer and Nd-Yag laser with pure argon shielding gas to prevent risk of oxidation. In the present contribution, laser remelting has been applied for the first time to Ti6Al4V with a high power diode laser (with pure argon as shielding gas). Results showed that remelted samples (with medium energy densities) have higher microhardness and better corrosion resistance than Ti6Al4V base metal.

  11. [Evaluation of biocompatibility of Ti-6Al-4V scaffolds fabricated by electron beam melting].

    PubMed

    Wang, H; Zhao, B J; Yan, R Z; Wang, C; Luo, C C; Hu, M

    2016-11-09

    Objective: To investigate the biocompatibility of Ti-6Al-4V scaffolds fabricated by electron beam melting(EBM). Methods: Bone marrow mesenchymal stem cells(BMSC) co-cultured with Ti-6Al-4V specimens fabricated with EBM was prepared as experimental group and the regular cells culture was employed as control. The biocompatibility was detected using CCK-8 and cytoskeleton staining. The osteogenic differentiation ability was assessed using mineralization nodule formation. A 24 mm defect was created on the right mandibular body in 12 beagles. The mandibular defects were repaired with Ti-6Al-4V scaffolds mesh fabricated by EBM. General observation, CT and histology examination was carried out to evaluated the biocompatibility of Ti-6Al-4V scaffolds in vivo. Results: CCK-8 result showed the A values of the two groups had no significant difference(P >0.05). There was no significant difference between the two groups (P>0.05). Cytoskeletal staining showed that cells were fully stretched out and grew well on T-i6Al-4V specimen. The actin fibers were arranged in parallel and stained uniformly with fluorescent. After osteogenic culture, the quantity of the nodule formation of the experimental group and control group were 5.7±0.7 and 5.1 ± 0.6, respectively(P>0.05). All animals had tolerated the surgery and healed well. CT examination showed that Ti-6Al-4V scaffolds mesh had good retention with surrounding bone and the continuity of mandible was restored. Histological examination showed that no inflammation reaction or toxity was caused in the soft tissue surrounding the scaffolds and in the liver and kidney after implantation. Ti-6Al-4V scaffolds had good retention with surrounding bone. Conclusions: Ti-6Al-4V fabricated with electron beam melting has good biocompatibility.

  12. Tribocorrosion behavior of veneering biomedical PEEK to Ti6Al4V structures.

    PubMed

    Sampaio, Miguel; Buciumeanu, Mihaela; Henriques, Bruno; Silva, Filipe S; Souza, Júlio C M; Gomes, José R

    2016-02-01

    In dentistry, prosthetic structures must be able to support masticatory loads combined with a high biocompatibility and wear resistance in the presence of a corrosive environment. In order to improve the simultaneous wear and corrosion response of highly biocompatible prosthetic structures, a veneering poly-ether-ether-ketone (PEEK) to Ti6Al4V substrate was assessed by tribocorrosion analyses under conditions mimicking the oral environment. Samples were synthesized by hot pressing the PEEK veneer onto Ti6Al4V cylinders. The tribocorrosion tests on Ti6Al4V or PEEK/Ti6Al4V samples were performed on a reciprocating ball-on-plate tribometer at 30N normal load, 1Hz and stroke length of 3mm. The tests were carried out in artificial saliva at 37°C. Open circuit potential (OCP) was measured before, during and after reciprocating sliding tests. The worn surfaces were characterized by scanning electron microscopy. The results revealed a lower wear rate on PEEK combined with a lower coefficient of friction (COF), when compared to Ti6Al4V. In fact, PEEK protected Ti6Al4V substrate against the corrosive environment and wear avoiding the release of metallic ions to the surrounding environment.

  13. The effect of surface treatments on the fretting behavior of Ti-6Al-4V alloy.

    PubMed

    Dalmiglio, Matteo; Schaaff, Petra; Holzwarth, Uwe; Chiesa, Roberto; Rondelli, Gianni

    2008-08-01

    Stem modularity in total hip replacement introduces an additional taper joint between Ti-6Al-4V stem components with the potential for fretting corrosion processes. One possible way to reduce the susceptibility of the Ti-6Al-4V/Ti-6Al-4V interface to fretting is the surface modification of the Ti-6Al-4V alloy. Among the tested, industrially available surface treatments, a combination of two deep anodic spark deposition treatments followed by barrel polishing resulted in a four times lower material release with respect to untreated, machined fretting pad surfaces. The fretting release has been quantified by means of radiotracers introduced in the alloy surface by proton irradiation. In a simple sphere on flat geometry, the semispherical fretting pads were pressed against flat, dog-bone shaped Ti-6Al-4V fatigue samples cyclically loaded at 4 Hz. In this way a cyclic displacement amplitude along the surfaces of 20 mum has been achieved. A further simplification consisted in the use of deionized water as lubricant. A comparison of the radiotracer results with an electrochemical material characterization after selected treatments by potentiostatic tests of modular stems in 0.9% NaCl at 40 degrees C for 10 days confirmed the benefit of deep anodic spark deposition and subsequent barrel polishing for improving the fretting behavior of Ti-6Al-4V.

  14. Laser surface modification of Ti--6Al--4V: wear and corrosion characterization in simulated biofluid.

    PubMed

    Singh, Raghuvir; Kurella, A; Dahotre, Narendra B

    2006-07-01

    Laser surface melting (LSM) of Ti-6Al-4V is performed in argon to improve its properties, such as microstructure, corrosion, and wear for biomedical applications. Corrosion behavior is investigated by conducting electrochemical polarization experiments in simulated body fluid (Ringer's solution) at 37 C. Wear properties are evaluated in Ringer's solution using pin-on-disc apparatus at a slow speed. Untreated Ti-6Al-4V contains alpha+beta phase. After laser surface melting, it transforms to acicular alpha embedded in the prior beta matrix. Grain growth in the range of 65-89 microm with increase in laser power from 800 to 1500 W due to increase in associated temperature is observed. The hardness of as-laserprocessed Ti-6Al-4V alloy is more (275-297 HV) than that of the untreated alloy (254 HV). Passivation currents are significantly reduced to < 4.3 microA/cm2 after laser treatment compared to untreated Ti-6Al-4V (approximately 12 microA/cm2). The wear resistance of laser-treated Ti-6Al-4V in simulated body fluid is enhanced compared to that of the untreated one. It is the highest for the one that is processed at a laser power of 800 W. Typical micro-cutting features of abrasive wear is the prominent mechanism of wear in both untreated and as-laser-treated Ti-6Al-4V. Fragmentation of wear debris assisted by microcracking was responsible for mass loss during the wear of untreated Ti-6Al-4V in Ringer's solution.

  15. Characterization of Ti-6%Al-4%V and VascoMax C-350

    SciTech Connect

    Sunwoo, A J

    2005-02-07

    The {alpha}-{beta} Ti-6% Al-4% V (Ti64) alloy can be heat treated to meet the specified requirements of the applications. The as-received material from SLAC was given a solution heat treatment (SHT) to have a good strength and ductility combination. The SHT was done at 200 C below the Beta transus of 990 C for 15 min and air-cooled to 20 C. The designed microstructure consists of {beta} phase precipitates within the {alpha} phase matrix. The characterization of the as-received Ti64 alloy sheet microstructure reveals equiaxed, 10 {micro}m-sized grains on the flat surface and finer, 8 {micro}m-sized grains in the through thickness. Figures 1 and 2 show the microstructure of the alloy. The typical Ti64 microstructure is lamellar structure, consisting of alternating {alpha} and {beta} phases. In order for the alloy to have the micron sized, equiaxed grains, it had to undergo extensive wrought processing. The Vicker's microhardness numbers (VHN) showed that the slightly larger grained flat surface had a higher averaged value than the through thickness; 33 kg/mm{sup 2} vs. 30 kg/mm{sup 2}. The residual effect of wrought processing is still present even after the SHT to cause the small difference in the hardness values. The results of tensile tests conducted at LLNL and at BNL are given in Tables 2 and 1 in Appendices 1 and 2, respectively. The effects of the irradiation dosage damage on the tensile properties of the Ti64 are presented in Appendix 2. The as-received tensile specimens are not the standard specimens for testing. As shown in Attachment, Figure 1, only the 6 mm length is used in the reduced gage section of the specimens. As a result, a small change in the gage length will translate to a higher percentage change in elongation, giving higher elongation values than using the 30 mm length of the specimen. Since most of the deformation is concentrated in the reduced gage section, the present results are more accurate measurement of ductility. The Ti64 specimens

  16. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  17. Materials Characterization of Electron Beam Melted Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Draper, Susan L.; Lerch, Bradley A.; Telesman, Jack; Martin, Richard E.; Locci, Ivan E.; Garg, Anita; Ring, Andrew J.

    2016-01-01

    An in-depth material characterization of Electron Beam Melted (EBM) Ti-6Al-4V material has been completed on samples fabricated on an ARCAM A2X EBM machine. The specimens were fabricated under eight separate builds with the material divided into two lots for material testing purposes. Hot Isostatic Pressing (HIP) was utilized to close porosity from fabrication and also served as a material heat treatment to obtain the desired microstructure. The changes in the microstructure and chemistry from the powder to pre-HIP and post-HIP material have been analyzed. Several nondestructive evaluation (NDE) techniques were utilized to characterize the samples both before and after HIP. The test matrix included tensile, high cycle fatigue, low cycle fatigue, fracture toughness, and fatigue crack growth at cryogenic, room, and elevated temperatures. The mechanical properties of the EBM Ti-6Al-4V are compared to conventional Ti-6Al-4V in the annealed condition. Fractography was performed to determine failure initiation site. The EBM Ti-6Al-4V had similar or superior mechanical properties compared to conventionally manufactured Ti-6Al-4V.

  18. Mixed-metal fretting corrosion of Ti6Al4V and wrought cobalt alloy.

    PubMed

    Kawalec, J S; Brown, S A; Payer, J H; Merritt, K

    1995-07-01

    Corrosion has been reported at the modular interfaces of total joint replacement implants, but with conflicting theories as to the cause of such damage. The modular design itself leaves the interface susceptible to galvanic, crevice, or fretting corrosion, or a combination of the three. The purpose of this study was to quantify the effect of material combination on fretting corrosion of orthopedic alloys. Each test specimen consisted of a two-hole plate with spherical countersinks and two cortical bone screws. The plates and screws were made of either Ti6Al4V or wrought cobalt-chromium-molybdenum (CCM), and were tested in all mixed-metal and similar-alloy combinations. Fretting corrosion experiments were conducted for 14 days in 10% calf serum, according to ASTM F897. Corrosion damage was evaluated by weight-loss measurements, atomic absorption spectrophotometry and scanning electron microscopy analyses. The results indicated that Ti6Al4V suffered relatively severe damage when fretted against itself, as a result of adhesive galling. The extent of titanium damage was reduced considerably, however, when Ti6Al4V was fretted against wrought CCM. In contrast, there was essentially no difference in wrought CCM damage when the alloys was fretted against itself compared to fretting against Ti6Al4V. Finally, in similar-alloy combinations, Ti6Al4V suffered more severe damage than wrought CCM.

  19. Functionally graded Co-Cr-Mo coating on Ti-6Al-4V alloy structures.

    PubMed

    Vamsi Krishna, B; Xue, Weichang; Bose, Susmita; Bandyopadhyay, Amit

    2008-05-01

    Functionally graded, hard and wear-resistant Co-Cr-Mo alloy was coated on Ti-6Al-4V alloy with a metallurgically sound interface using Laser Engineering Net Shaping (LENS). The addition of the Co-Cr-Mo alloy onto the surface of Ti-6Al-4V alloy significantly increased the surface hardness without any intermetallic phases in the transition region. A 100% Co-Cr-Mo transition from Ti-6Al-4V was difficult to produce due to cracking. However, using optimized LENS processing parameters, crack-free coatings containing up to 86% Co-Cr-Mo were deposited on Ti-6Al-4V alloy with excellent reproducibility. Human osteoblast cells were cultured to test in vitro biocompatibility of the coatings. Based on in vitro biocompatibility, increasing the Co-Cr-Mo concentration in the coating reduced the live cell numbers after 14 days of culture on the coating compared with base Ti-6Al-4V alloy. However, coated samples always showed better bone cell proliferation than 100% Co-Cr-Mo alloy. Producing near net shape components with graded compositions using LENS could potentially be a viable route for manufacturing unitized structures for metal-on-metal prosthetic devices to minimize the wear-induced osteolysis and aseptic loosening that are significant problems in current implant design.

  20. Texture induced anisotropy in extruded Ti-6Al-4V-xB alloys

    SciTech Connect

    Chen, Wei; Boehlert, C. J.

    2011-01-01

    The tensile properties of extruded Ti 6Al 4V xB alloys (wt.%) were evaluated in an orientation perpendicular to the extrusion direction at room-temperature and 455 C. The extrusion process preferentially oriented the basal plane of -Ti perpendicular to the extrusion axis. This strong - phase texture resulted in tensile anisotropy. The tensile strength in the transverse orientation was lower than that in the longitudinal orientation, but it remained greater than that for the ascast Ti 6Al 4V. The TiB phasewas aligned in the extrusion direction and increased B content was found to weaken the -phase texture, causing a weakening of tensile anisotropy. Debonding was not observed during the tensile tests in the transverse orientation, indicating a strong interface bond exists between the TiB phase and the two-phase ( + ) Ti 6Al 4V matrix.

  1. Study of ultrasonic attenuation on aging precipitation in a Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Carreón, Héctor; Dueñas, Antonio; Ruiz, Alberto; Barrera, Gerardo

    2017-02-01

    Ti-6Al-4V alloy with different microstructures was investigated by means of ultrasonic attenuation measurements. Widmanstätten and equiaxed microstructures were obtaining by heat treating a Ti-6Al-4V alloy. These two microstructures were over-aged at 545°C at different aging times. In order to find out the factors affecting the variation in the ultrasonic attenuation, the heat treated samples were examined by optical microscopy (OM) and (SEM) scanning electron microscopy. Based on the theory of ultrasonic attenuation in a solid media, the mechanisms of ultrasonic attenuation in the Ti-6Al-4V alloy with different microstructures were analyzed. It was found that in both cases with Widmanstätten and equiaxed microstructures, the ultrasonic attenuation increased with frequency. After aging, the ultrasonic attenuation was mainly attributed to the scattering loss which included the stochastic and the Rayleigh scattering due to the interaction between the ultrasonic wave and the material microstructure.

  2. Deposition of dual-layer coating on Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Hussain Din, Sajad; Shah, M. A.; Sheikh, N. A.

    2017-03-01

    Dual-layer diamond coatings were deposited on titanium alloy (Ti6Al4V) using a hot filament chemical vapour deposition technique with the anticipation of studying the structural and morphology properties of the alloy. The coated diamond films were characterized using scanning electron microscope, x-ray diffraction (XRD), and Raman spectroscopy. The XRD studies reveal that the deposited films are highly crystalline in nature, whereas morphological studies show that the films have a cauliflower structure. XRD analysis was used to calculate the structural parameters of the Ti6Al4V and CVD-coated Ti6Al4V. Raman spectroscopy was used to determine the nature and magnitude of the residual stress of the coatings.

  3. Porous Ti6Al4V alloys with enhanced normalized fatigue strength for biomedical applications.

    PubMed

    Li, Fuping; Li, Jinshan; Kou, Hongchao; Zhou, Lian

    2016-03-01

    In this paper, porous Ti6Al4V alloys for biomedical applications were fabricated by diffusion bonding of alloy meshes. The compression-compression fatigue behavior was studied. It results that porous Ti6Al4V alloys show enhanced normalized fatigue strength which is in the range of 0.5-0.55 at 10(6)cycles. The porosity has some effect on the absolute S-N curves but minor effect on the normalized S-N curves. The relationship between strain per cycle and number of cycles shows three distinct stages and the value of strain per cycle is constant in stage II. The reasons for the higher normalized fatigue strength of porous Ti6Al4V alloys are discussed based on the fatigue crack initiation and propagation.

  4. Response of human endothelial cells to oxidative stress on Ti6Al4V alloy.

    PubMed

    Tsaryk, Roman; Kalbacova, Marie; Hempel, Ute; Scharnweber, Dieter; Unger, Ronald E; Dieter, Peter; Kirkpatrick, C James; Peters, Kirsten

    2007-02-01

    Titanium and its alloys are amongst the most frequently used materials in bone and dental implantology. The good biocompatibility of titanium(-alloys) is attributed to the formation of a titanium oxide layer on the implant surface. However, implant failures do occur and this appears to be due to titanium corrosion. Thus, cells participating in the wound healing processes around an implanted material, among them endothelial cells, might be subjected to reactive oxygen species (ROS) formed by electrochemical processes during titanium corrosion. Therefore, we studied the response of endothelial cells grown on Ti6Al4V alloy to H(2)O(2) and compared this with the response of endothelial cells grown on cell culture polystyrene (PS). We could show that although the cell number was the same on both surfaces, metabolic activity of endothelial cells grown on Ti6Al4V alloy was reduced compared to the cells on PS and further decreased following prototypic oxidative stress (H(2)O(2)-treatment). The analysis of H(2)O(2)-induced oxidative stress showed a higher ROS formation in endothelial cells on Ti6Al4V than on PS. This correlated with the depletion of reduced glutathione (GSH) in endothelial cells grown on Ti6Al4V surfaces and indicated permanent oxidative stress. Thus, endothelial cells in direct contact with Ti6Al4V showed signs of oxidative stress and higher impairment of cell vitality after an additional oxidative stress. However, the exact nature of the agent of oxidative stress generated from Ti6Al4V remains unclear and requires further investigation.

  5. Hot Deformation of Ti-6Al-4V Single-Colony Samples (Preprint)

    DTIC Science & Technology

    2008-02-01

    Journal Article Preprint 4 . TITLE AND SUBTITLE HOT DEFORMATION OF Ti-6Al-4V SINGLE-COLONY SAMPLES (PREPRINT) 5a. CONTRACT NUMBER In-house 5b...GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6 . AUTHOR(S) A.A. Salem (Universal Technology Corp.) S.L. Semiatin (AFRL/RXLMP) 5d. PROJECT...strength, corrosion resistance, and low density, Ti-6Al-4V is the most commonly used alpha/beta titanium alloy. It accounts for approximately 80

  6. Shot peening for Ti-6Al-4V alloy compressor blades

    NASA Technical Reports Server (NTRS)

    Carek, Gerald A.

    1987-01-01

    A text program was conducted to determine the effects of certain shot-peening parameters on the fatigue life of the Ti-6Al-4V alloys as well as the effect of a demarcation line on a test specimen. This demarcation line, caused by an abrupt change from untreated surface to shot-peened surface, was thought to have caused the failure of several blades in a multistage compressor at the NASA Lewis Research Center. The demarcation line had no detrimental effect upon bending fatigue specimens tested at room temperature. Procedures for shot peening Ti-6Al-4V compressor blades are recommended for future applications.

  7. Studies of laser textured Ti-6Al-4V wettability for implants

    NASA Astrophysics Data System (ADS)

    Kumar, N.; Prakash, S.; Kumar, S.

    2016-09-01

    Wettability plays a notable role in success of any bio-implant. It influences tissue amalgamation, protein adsorption and cell attachment at the surface of an implant. Hence, wettability enhancement of the implant is a field of today's dynamic research. In this work, laser based direct melting approach was employed to generate four separate surface patterns on Ti-6Al-4V by means of nanosecond pulse fibre laser. The modification of surface morphology was assessed by means of SEM. Wettability was measured by the help of goniometer. The obtained results revealed that pulsed laser irradiation can substantially improve the biocompatibility of Ti-6AL-4V by making its surface super hydrophilic.

  8. Ultrafine-grained structure formation in Ti-6Al-4V alloy via warm swaging

    NASA Astrophysics Data System (ADS)

    Klimova, M.; Boeva, M.; Zherebtsov, S.; Salishchev, G.

    2014-08-01

    The influence of warm swaging on the structure and properties of Ti-6Al-4V alloy was studied. Warm swaging of the alloy in the interval 680-500°C with the total strain of ɛ=2.66 was found to be resulted in the formation of a homogeneous globular microstructure with a grain size of 0.4 μm in both longitudinal and transversal sections. Room temperature tensile strength and tensile elongation of the swaged alloy was 1315MPa and 10.5%, respectively. Ultrafine-grained Ti-6Al-4V alloy produced by swaging exhibited good workability at 600-700 °C.

  9. Fretting corrosion of CoCrMo and Ti6Al4V interfaces.

    PubMed

    Swaminathan, Viswanathan; Gilbert, Jeremy L

    2012-08-01

    Mechanically assisted corrosion (fretting corrosion, tribocorrosion etc.,) of metallic biomaterials is a primary concern for numerous implant applications, particularly in the performance of highly-loaded medical devices. While the basic underlying concepts of fretting corrosion or tribocorrosion and fretting crevice corrosion are well known, there remains a need to develop an integrated systematic method for the analysis of fretting corrosion involving metal-on-metal contacts. Such a method can provide detailed and quantitative information on the processes present and explore variations in surfaces, alloys, voltages, loadings, motion and solution conditions. This study reports on development of a fretting corrosion test system and presents elements of an in-depth theoretical fretting corrosion model that incorporates both the mechanical and the electrochemical aspects of fretting corrosion. To demonstrate the capabilities of the new system and validate the proposed model, experiments were performed to understand the effect of applied normal load on fretting corrosion performance of Ti6Al4V/Ti6Al4V, CoCrMo/Ti6Al4V, and CoCrMo/CoCrMo material couples under potentiostatic conditions with a fixed starting surface roughness. The results of this study show that fretting corrosion is affected by material couples, normal load and the motion conditions at the interface. In particular, fretting currents and coefficient of friction (COF) vary with load and are higher for Ti6Al4V/Ti6Al4V couple reaching 3 mA/cm(2) and 0.63 at about 73 MPa nominal contact stress, respectively. Ti6Al4V coupled with CoCrMo displayed lower currents (0.6 mA/cm(2)) and COF (0.3), and the fretting corrosion behavior was comparable to CoCrMo/CoCrMo couple (1.2 mA/cm(2) and 0.3, respectively). Information on the mechanical energy dissipated at the interface, the sticking behavior, and the load dependence of the inter-asperity distance calculated using the model elucidated the influence of

  10. Flow behavior and plasticity of Ti-6Al-4V under different electrically assisted treatments

    NASA Astrophysics Data System (ADS)

    Jiang, Tianhao; Peng, Linfa; Yi, Peiyun; Lai, Xinmin

    2016-12-01

    Both electrically assisted tension (EAT) and electrically assisted pre-treatment tension (EAPT) were conducted to compare different effects on improving deformation resistance and ductility of Ti-6Al-4V. It is found EAPT obviously enhanced the ductility of Ti-6Al-4V compared with that obtained in EAT. In order to decouple the thermal effect from electro-plastic effect, thermally assisted tension (TAT) as well as thermally assisted pre-treatment tension (TAPT) were also conducted. The result indicates deformation mechanism of alpha phase with h.c.p crystal structure in Ti-6Al-4V was insensitive to electric current when current duty is less than 20%. However, the elevated temperature alone is insufficient to account for additional stress drop in the initial yielding stress observed in EAT and EAPT when current duty is higher than 20%. According to XRD investigation on specimens treated in original state, TAPT and EAPT, it is found electric current accelerates the annihilation of alpha phase and formation of beta phase in Ti-6Al-4V more effectively than the rising temperature does and such microstructure evolution also throws light on the improvement of flow stress and ductility observed in EAPT both experimentally and theoretically.

  11. Corrosion behavior of cast Ti-6Al-4V alloyed with Cu.

    PubMed

    Koike, Marie; Cai, Zhuo; Oda, Yutaka; Hattori, Masayuki; Fujii, Hiroyuki; Okabe, Toru

    2005-05-01

    It has recently been found that alloying with copper improved the inherently poor grindability and wear resistance of titanium. This study characterized the corrosion behavior of cast Ti-6Al-4V alloyed with copper. Alloys (0.9 or 3.5 mass % Cu) were cast with the use of a magnesia-based investment in a centrifugal casting machine. Three specimen surfaces were tested: ground, sandblasted, and as cast. Commercially pure titanium and Ti-6Al-4V served as controls. Open-circuit potential measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air + 10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was conducted in the same medium deaerated by N(2) + 10% CO(2). Polarization resistance (R(p)), Tafel slopes, and corrosion current density (I(corr)) were determined. A passive region occurred for the alloy specimens with ground and sandblasted surfaces, as for CP Ti. However, no passivation was observed on the as-cast alloys or on CP Ti. There were significant differences among all metals tested for R(p) and I(corr) and significantly higher R(p) and lower I(corr) values for CP Ti compared to Ti-6Al-4V or the alloys with Cu. Alloying up to 3.5 mass % Cu to Ti-6Al-4V did not change the corrosion behavior. Specimens with ground or sandblasted surfaces were superior to specimens with as-cast surfaces.

  12. An Experimental and Theoretical Multi-Mbar Study of Ti-6Al-4V

    SciTech Connect

    Tegner, B E; Macleod, S G; CYNN, H; Proctor, J; Evans, W J; McMahon, M I; Ackland, G J

    2011-04-13

    We report results from an experimental and theoretical study of the room temperature (RT) compression of the ternary alloy Ti-6Al-4V. In this work, we have extended knowledge of the equation of state (EOS) from 40 GPa to 221 GPa, and observed a different sequence of phase transitions to that reported previously for pure Ti.

  13. Fabrication of Ti-6Al-4V Scaffolds by Direct Metal Deposition

    NASA Astrophysics Data System (ADS)

    Dinda, G. P.; Song, L.; Mazumder, J.

    2008-12-01

    Direct metal deposition (DMD) is a rapid laser-aided deposition method that can be used to manufacture near-net-shape components from their computer aided design (CAD) files. The method can be used to produce fully dense or porous metallic parts. The Ti-6Al-4V alloy is widely used as an implantable material mainly in the application of orthopedic prostheses because of its high strength, low elastic modulus, excellent corrosion resistance, and good biocompatibility. In the present study, Ti-6Al-4V scaffold has been fabricated by DMD technology for patient specific bone tissue engineering. Good geometry control and surface finish have been achieved. The structure and properties of the scaffolds were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and tension test. The microstructures of laser-deposited Ti-6Al-4V scaffolds are fine Widmanstätten in nature. The tensile and yield strengths of the as-deposited Ti-6Al-4V were 1163 ± 22 and 1105 ± 19 MPa, respectively, which are quite higher than the ASTM limits (896 and 827 MPa) for Ti-6Al-4V implants. However, the ductility of the as-deposited sample was very low (˜4 pct), which is well below the ASTM limit (10 pct). After an additional heat treatment (sample annealed at 950 °C followed by furnace cooling), both strength (UTS ˜ 1045 ± 16, and YS ˜ 959 ± 12 MPa) and ductility (˜10.5 ± 1 pct) become higher than ASTM limits for medical implants.

  14. Laser Processed TiN Reinforced Ti6Al4V Composite Coatings

    PubMed Central

    Balla, Vamsi Krishna; Bhat, Abhimanyu; Bose, Susmita; Bandyopadhyay, Amit

    2011-01-01

    The purpose of this first generation investigation is to evaluate fabrication, in vitro cytotoxicity, cell-materials interactions and tribological performance of TiN particle reinforced Ti6Al4V composite coatings for potential wear resistant load bearing implant applications. The microstructural analysis of the composites was performed using scanning electron microscope and phase analysis was done with X-ray diffraction. In vitro cell-materials interactions, using human fetal osteoblast cell line, have been assessed on these composite coatings and compared with Ti6Al4V alloy control samples. The tribological performance of the coatings were evaluated, in simulated body fluids, up to 1000 m sliding distance under 10N normal load. The results show that the composite coatings contain distinct TiN particles embedded in α + β phase matrix. The average top surface hardness of Ti6Al4V alloy increased from 394 ± 8 HV to 1138 ± 61 HV with 40 wt.% TiN reinforcement. Among the composite coatings, the coatings reinforced with 40 wt. % TiN exhibited the highest wear resistance of 3.74 × 10-6 mm3/Nm, which is lower than the wear rate, 1.04 × 10-5 mm3/Nm, of laser processed CoCrMo alloy tested under identical experimental conditions. In vitro biocompatibility study showed that these composite coatings were non-toxic and provides superior cell-material interactions compared to Ti6Al4V control, as a result of their high surface energy. In summary, excellent in vitro wear resistance and biocompatibility of present laser processed TiN reinforced Ti6Al4V alloy composite coatings clearly show their potential as wear resistant contact surfaces for load bearing implant applications. PMID:22301169

  15. Improving the osteointegration of Ti6Al4V by zeolite MFI coating

    SciTech Connect

    Li, Yong; Jiao, Yilai; Li, Xiaokang; Guo, Zheng

    2015-05-01

    Osteointegration is crucial for success in orthopedic implantation. In recent decades, there have been numerous studies aiming to modify titanium alloys, which are the most widely used materials in orthopedics. Zeolites are solid aluminosilicates whose application in the biomedical field has recently been explored. To this end, MFI zeolites have been developed as titanium alloy coatings and tested in vitro. Nevertheless, the effect of the MFI coating of biomaterials in vivo has not yet been addressed. The aim of the present work is to evaluate the effects of MFI-coated Ti6Al4V implants in vitro and in vivo. After surface modification, the surface was investigated using field emission scanning electron microscopy (FE-SEM) and energy dispersive spectroscopy (EDS). No difference was observed regarding the proliferation of MC3T3-E1 cells on the Ti6Al4V (Ti) and MFI-coated Ti6Al4V (M−Ti) (p > 0.05). However, the attachment of MC3T3-E1 cells was found to be better in the M−Ti group. Additionally, ALP staining and activity assays and quantitative real-time RT-PCR indicated that MC3T3-E1 cells grown on the M−Ti displayed high levels of osteogenic differentiation markers. Moreover, Van-Gieson staining of histological sections demonstrated that the MFI coating on Ti6Al4V scaffolds significantly enhanced osteointegration and promoted bone regeneration after implantation in rabbit femoral condylar defects at 4 and 12 weeks. Therefore, this study provides a method for modifying Ti6Al4V to achieve improved osteointegration and osteogenesis. - Highlights: • Osteointegration is a crucial factor for orthopedic implants. • We coated MFI zeolite on Ti6Al4V substrates and investigated the effects in vitro and in vivo. • The MFI coating displayed good biocompatibility and promoted osteogenic differentiation in vitro. • The MFI coating promoted osteointegration and osteogenesis peri-implant in vivo.

  16. Improved tribological behavior of boron implanted Ti-6Al-4V

    SciTech Connect

    Baker, N.P.; Walter, K.C.; Nastasi, M.

    1998-03-01

    Boron implanted of Ti6Al4V has been conducted at combinations of 32 and 40 keV to supplement that done previously at 75 keV. Shallower boron depth profiles with higher B-concentrations in the Ti64 surface have been obtained by tailoring the combinations of ion energy and dose. This work used three different ion energy and dose combinations of 4 {times} 10{sup 17} B-at/cm{sup 2} at 40 keV plus 2 {times} 10{sup 17} B-at/cm{sup 2} at 32 keV, 4 {times} 10{sup 17} B-at/cm{sup 2} at 40 keV, and 4 {times} 10{sup 17} B-at/cm{sup 2} at 32 keV plus 2 {times} 10{sup 17} B-at/cm{sup 2} at 40 keV. Comparisons are made between Ti6Al4V with a shallow implanted boron depth profile, Ti6Al4V with a deeper boron depth profile and nitrogen implanted using a plasma source ion implantation process. It has been previously shown that while boron implanted Ti64 has a {approximately} 30% higher surface hardness than nitrogen implanted Ti64, the N-implantation reduced the wear coefficient of Ti64 by 25--120x, while B-implantation reduced the wear coefficient by 6.5x or less. The results show that no significant improvement is made in the wear resistance of boron implanted Ti6Al4V by increasing the concentration of boron at the surface from approximately 10% to 43%. Transmission electron microscopy (TEM) and selected area diffraction (SAD) indicated the formation of crystalline TiB in the implanted surface layer. Shallower depth profiles result in reductions of the Ti6Al4V wear coefficient by 6.5x or less which is the same result obtained earlier with the deeper boron depth profile. Surface hardness of Ti6Al4V with shallower boron depth profiles was improved approximately 10% compared to the results previously acquired with deeper boron depth profiles.

  17. Brazing of zirconia to Ti and Ti6Al4V

    SciTech Connect

    Agathopoulos, S.; Moretto, P.; Peteves, S.D.

    1997-11-01

    The interface microstructure of tetragonal zirconia (Y{sub 2}O{sub 3}-stab.), (TZP), brazed to itself, Ti and Ti6Al4V with a commercial Ag35Cu1.65Ti filler alloy at 900{degrees}C in vacuum was investigated. TiO formed in the reaction zone in TZP/TZP joints irrespectively the brazing time. In TZP/Ti joints, a complex interface microstructure comprising Ti{sub 2}O, Cu{sub 2}Ti{sub 4}O and Cu-Ti-intermetallics was time dependent. High joint strengths of over 400 MPa were obtained for short brazing times. In TZP/Ti6Al4V joints, the evolution of the microstructure with brazing time depends on diffusion of Ti, Al and V to the interface forming Cu{sub 2}(Ti,A1,V){sub 4}O.

  18. Evaluation of Ti-6Al-4V surface treatments for use with a polyphenylquinoxaline adhesive

    NASA Technical Reports Server (NTRS)

    Progar, D. J.

    1986-01-01

    Three surface treatments for Ti-6Al-4V adherends were evaluated using a thermoplastic polymer monoether polyphenylquinoxaline, MEPPQ, which had been shown in previous studies to have good potential as a high temperature adhesive for aerospace applications. Initial results based on long term thermal exposure at 232 C (450 F) using the phosphate-fluoride (PF) and chromic acid anodized (CAA) treatments with MEPPQ adhesive were not encouraging. A significant improvement in strength retention and a change in failure mode (cohesive) at 232 C (450F) was found for the SHA treated specimens compared to the PF and CAA treatments. Although an improvement in long term thermal durability was obtained with the SHA treatment of Ti-6Al-4V, an improved surface treatment with better long term durability is still required for aerospace applications.

  19. Characterization of Ti-6Al-4V Tribopairs: Effect of Thermal Oxidation Treatment

    NASA Astrophysics Data System (ADS)

    Durante, Massimo; Boccarusso, Luca; Velotti, Carla; Astarita, Antonello; Squillace, Antonino; Carrino, Luigi

    2017-02-01

    This paper deals with the study of the influence of the thermal oxidation (TO) treatment on the tribological properties of Ti-6Al-4V tribopairs. A detailed experimental campaign, including tribological tests, microgeometrical measurements, microhardness tests and phase composition analyses, was carried out on both treated and untreated components. The tribological behavior was studied through the pin-on-disk tests in four different contact conditions: treated disk coupled with untreated pin, untreated disk coupled with treated pin, both treated and both untreated. The effectiveness of the treatment in enhancing the tribological properties of the Ti-6Al-4V alloy sheets was found. In particular, the thermal oxidation treatment, promoting hardness enhancement and the formation of a superficial rutile layer, changed the wear mechanism of the titanium alloy, passing from adhesive wear type, for the untreated case, to abrasive wear, in the treated one.

  20. Characterization of Ti-6Al-4V Tribopairs: Effect of Thermal Oxidation Treatment

    NASA Astrophysics Data System (ADS)

    Durante, Massimo; Boccarusso, Luca; Velotti, Carla; Astarita, Antonello; Squillace, Antonino; Carrino, Luigi

    2016-12-01

    This paper deals with the study of the influence of the thermal oxidation (TO) treatment on the tribological properties of Ti-6Al-4V tribopairs. A detailed experimental campaign, including tribological tests, microgeometrical measurements, microhardness tests and phase composition analyses, was carried out on both treated and untreated components. The tribological behavior was studied through the pin-on-disk tests in four different contact conditions: treated disk coupled with untreated pin, untreated disk coupled with treated pin, both treated and both untreated. The effectiveness of the treatment in enhancing the tribological properties of the Ti-6Al-4V alloy sheets was found. In particular, the thermal oxidation treatment, promoting hardness enhancement and the formation of a superficial rutile layer, changed the wear mechanism of the titanium alloy, passing from adhesive wear type, for the untreated case, to abrasive wear, in the treated one.

  1. Deformation behavior and effects of oxygen in Ti-6Al-4V alloy

    SciTech Connect

    Lee, Y.T.

    1985-01-01

    A microstructural and microchemical investigation of ..cap alpha.., ..beta.., or ..cap alpha..'' phases in a Ti-6Al-4V alloy was performed using optical and analytical electron microscopy. Also, the mechanical properties were evaluated and dynamic Young's modulus and damping capacity was measured. The emphasis was on understanding the deformation behavior of the various phases under tensile, compressive and cyclic straining. The phase conditions were obtained through various solution- and aging heat treatment. An attempt was made to correlate variation of Young's modulus and damping with phase transformation and with oxygen concentration in the alloy. Specimens used in this work were mostly blended elemental sintered Ti-6Al-4V alloy which was shown to be over 99% of full density. The microstructure consisted of a combination of equiaxed and low aspect ratio lamellar ..cap alpha.. grains. Chemical homogeneity was achieved within individual ..cap alpha.. or ..beta.. regions with slight compositional fluctuations between different grains.

  2. Reducing Wear of Steel Rolling Against Ti6Al4V Operating in Vacuum

    NASA Technical Reports Server (NTRS)

    Krantz, Timothy L.

    2014-01-01

    This work was motivated by a qualification test of a mechanism for a space telescope. During the test undesired wear debris was formed. In this project alterative materials and coatings were tested with intent to reduce wear and debris when steel has a misaligned rolling contact against Ti6Al4V. Testing was done using a vacuum roller rig mimicking the mechanism's contact conditions. Ten configurations were tested. Most configurations resulted in significant debris. A sputtered 1-micrometer-thick nan-ocomposite molybdenum disulfide (MoS2) film provided the best wear protection. The best configuration made use of the MoS2 coating on both materials, and in preparing for sputtering the anodized Ti6Al4V working surface was smoothed using an ultrasonic process.

  3. In vitro corrosion behaviour and osteoblast response of thermally oxidised Ti6Al4V alloy.

    PubMed

    García-Alonso, M C; Saldaña, L; Vallés, G; González-Carrasco, J L; González-Cabrero, J; Martínez, M E; Gil-Garay, E; Munuera, L

    2003-01-01

    In this work, the influence of thermal oxidation treatments of Ti6Al4V at 500 degrees C and 700 degrees C for 1 h on the in vitro corrosion behaviour and osteoblast response is studied. The potential of these treatments, aimed to improve the wear surface performance as biomaterial, relies in the formation of an outer "ceramic" layer of rutile. The corrosion behaviour was evaluated in simulated human fluids by electrochemical impedance spectroscopy and anodic polarisation tests. The effect of these thermal oxidation treatments on osteoblastic behaviour was studied in primary cultures of human osteoblastic cells. Results show that thermal oxidation treatments do not decrease the high in vitro corrosion resistance of the Ti6Al4V alloy. Osteoblast adhesion studies indicate that thermal oxidation treatments do not impair the material biocompatibility. Moreover, the thermal oxidation at 700 degrees C enhances the in vitro osteoblastic cell attachment compared to the thermal oxidation at 500 degrees C.

  4. Investigation of Ti6Al4V Orthogonal Cutting Numerical Simulations using Different Material Models

    SciTech Connect

    Alvarez, Roberto

    2010-06-15

    Titanium alloys are materials considered as extremely difficult to cut and titanium alloy Ti6Al4V is a reference in machining of titanium. The segmented (saw toothed) chip morphology has attracted great interest in researchers because the understanding of the saw-toothed chip morphology helps to understand the chip formation mechanisms. In this study, the effect of different constitutive models on the saw-toothed chip morphology is examined in machining Ti6Al4V. The paper presents the influence of eight material constitutive modelling in the simulation of segmented chip formation. A critical comparison of outstanding process outputs as cutting force, temperature and measurable parameters for segmented chips is carried out to compare and discuss the performance of the eight different material models to each other and with experimental data.

  5. Ultrasonic cavitation erosion of gas nitrided Ti-6Al-4V alloys.

    PubMed

    Mitelea, I; Dimian, E; Bordeaşu, I; Crăciunescu, C

    2014-07-01

    Ultrasonic cavitation erosion experiments were performed on Ti-6Al-4V alloys samples in annealed, nitrided and nitrided and subsequently heat treated state. The protective oxide layer formed as a result of annealing and heat treatment after nitriding is eliminated after less than 30 min cavitation time, while the nitride layer lasts up to 90 min cavitation time. Once the protective layer is removed, the cavitation process develops by grain boundary erosion, leading to the expulsion of grains from the surface. The gas nitrided Ti-6Al-4V alloy, forming a TixN surface layer, proved to be a better solution to improve the cavitation erosion resistance, compared to the annealed and nitrided and heat treated state, respectively. The analysis of the mean depth of erosion rate at 165 min cavitation time showed an improvement of the cavitation erosion resistance of the nitrided samples of up to 77% higher compared to the one of the annealed samples.

  6. HOS cell adhesion on Ti6Al4V surfaces texturized by laser engraving

    NASA Astrophysics Data System (ADS)

    Sandoval Amador, A.; Carreño Garcia, H.; Escobar Rivero, P.; Peña Ballesteros, D. Y.; Estupiñán Duran, H. A.

    2016-02-01

    The cell adhesion of the implant is determinate by the chemical composition, topography, wettability, surface energy and biocompatibility of the biomaterial. In this work the interaction between human osteosarcoma HOS cells and textured Ti6Al4V surfaces were evaluated. Ti6Al4V surfaces were textured using a CO2 laser in order to obtain circular spots on the surfaces. Test surfaces were uncoated (C1) used as a control surface, and surfaces with points obtained by laser engraving, with 1mm spacing (C2) and 0.5mm (C3). The HOS cells were cultured in RPMI-1640 medium with 10% fetal bovine serum and 1% antibiotics. No cells toxicity after one month incubation time occurred. The increased cell adhesion and cell spreading was observed after 1, 3 and 5 days without significant differences between the sample surfaces (C2 and C3) and control (uncoated) at the end of the experiment.

  7. Nanometer-scale surface modification of Ti6Al4V alloy for orthopedic applications.

    PubMed

    Xie, Jianhui; Luan, Ben Li

    2008-01-01

    This communication presents a novel technology to enhance the biocompatibility of bioinert Ti6Al4V alloy as implant materials for orthopaedic application. The surface of Ti6Al4V alloy was electrochemically activated in NaOH solution to create a porous structure with nanometer topographic features and an alkaline environment, thus promoting the formation of bone-like hydroxyapatite coating and enhancing the bonding strength of the coating. This innovative activation process was proved to be effective and essential. The activated surface was confirmed to be pure TiO2 and the formed coating was characterized of pure hydroxyapatite with a nanometer-scaled grain size structure by means of XPS, FESEM/SEM/EDX, XRD, and TEM techniques.

  8. Controlled silanization-amination reactions on the Ti6Al4V surface for biomedical applications.

    PubMed

    Rodríguez-Cano, Abraham; Cintas, Pedro; Fernández-Calderón, María-Coronada; Pacha-Olivenza, Miguel-Ángel; Crespo, Lara; Saldaña, Laura; Vilaboa, Nuria; González-Martín, María-Luisa; Babiano, Reyes

    2013-06-01

    Formation of thin films on titanium alloys incorporating bioactive small molecules or macromolecules is a route to improve their biocompatibility. Aminoalkylsilanes are commonly employed as interface reagents that combine good adhesion properties with an amino tail group susceptible of further functionalization. This article introduces a reproducible methodology to obtain a cross-linked polymer-type brush structure of covalently-bonded aminoalkylsiloxane chains on Ti6Al4V. The experimental protocol can be fine-tuned to provide a high density of surface-coated amino groups (threshold value: 2.1±0.1×10(-8) mol cm(-2)) as proven by chemical and spectrophotometric analyses. Using a model reaction involving the condensation of 3-aminopropyltrimethoxysilane (APTMS) on Ti6Al4V alloy, we herein show the effects of reaction temperature, reaction time and solvent humidity on the composition and structure of the film. The stability of the resulting coating under physiological-like conditions as well as the possibility of surface re-silanization has also been evaluated. To verify if detrimental effects on the biological performance of the Ti6Al4V alloy were induced by this coverage, human primary osteoblasts behavior, Staphylococci adhesion and biofilm formation have been tested and compared to the Ti6Al4V oxidized surface. Reaction with trans-cinnamaldehyde has used in order to determine useful amino groups at aminosilanized surface, XPS and UV analyses of imino derivatives generated reveal that almost a 50% of these groups are actually available at the siloxane chains.

  9. Microstructure-Tensile Properties Correlation for the Ti-6Al-4V Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing; Guo, Ping

    2015-04-01

    Finding the quantitative microstructure-tensile properties correlations is the key to achieve performance optimization for various materials. However, it is extremely difficult due to their non-linear and highly interactive interrelations. In the present investigation, the lamellar microstructure features-tensile properties correlations of the Ti-6Al-4V alloy are studied using an error back-propagation artificial neural network (ANN-BP) model. Forty-eight thermomechanical treatments were conducted to prepare the Ti-6Al-4V alloy with different lamellar microstructure features. In the proposed model, the input variables are microstructure features including the α platelet thickness, colony size, and β grain size, which were extracted using Image Pro Plus software. The output variables are the tensile properties, including ultimate tensile strength, yield strength, elongation, and reduction of area. Fourteen hidden-layer neurons which can make ANN-BP model present the most excellent performance were applied. The training results show that all the relative errors between the predicted and experimental values are within 6%, which means that the trained ANN-BP model is capable of providing precise prediction of the tensile properties for Ti-6Al-4V alloy. Based on the corresponding relations between the tensile properties predicted by ANN-BP model and the lamellar microstructure features, it can be found that the yield strength decreases with increasing α platelet thickness continuously. However, the α platelet thickness exerts influence on the elongation in a more complicated way. In addition, for a given α platelet thickness, the yield strength and the elongation both increase with decreasing β grain size and colony size. In general, the β grain size and colony size play a more important role in affecting the tensile properties of Ti-6Al-4V alloy than the α platelet thickness.

  10. Fatigue Behavior of Solution Treated and Quenched Ti-6Al-4V.

    DTIC Science & Technology

    1981-05-01

    reveree eld* It neceeeary and Identify by block nsuiber) -- The effect of solution treating and quenching on titanium alloy Ti- 6Al - 4V was studied as a means...eval- uated, it is suggestive that the causative effect is more than just a manifestation of a high or low cycle fatigue characteristic of the...enhance early stage crack initiation resistance in both low and high cycle fatigue . In a + 6 titanium alloys , conflicting requirements appear to exist

  11. Development of Ti - 6Al - 4V Wire Rods for Fastener Applications

    NASA Astrophysics Data System (ADS)

    Murty, S. V. S. Narayana; Nayan, Niraj; Chakravarthy, K. V. A.; Sharma, S. C.; Sinha, P. P.

    2014-05-01

    Multipass forging in dies is used to obtain thin rods 4 mm in diameter from alloy Ti - 6Al - 4V. The properties exhibited by the alloy in this process are described and the possibilities of making fasteners from it are considered. The high strain produced by warm swaging makes it possible to fabricate high-strength fasteners without the expensive and labor-intensive operations of solution treatment and aging.

  12. On the Young's moduli of Ti-6Al-4V alloys

    SciTech Connect

    Fan, Zhongyun . Dept. of Materials Science and Engineering)

    1993-12-01

    In this paper, the authors will present an iterative approach to Young's modulus of multi-phase composites developed by Fan et al. The iterative approach will then be applied to Ti-6Al-4V alloys to predict their effective Young's moduli. It is hoped that the theoretical predictions will offer a quantitative explanation to the peculiar shape of the E[sup c][minus]f[sub [beta

  13. Process Modeling of Ti-6Al-4V Linear Friction Welding (LFW)

    DTIC Science & Technology

    2012-10-01

    metal-alloy grades, such as (a) titanium alloys (e.g., Ref 6-9); (b) superalloys (Ref 10); (c) steel (Ref 11, 12); and (d) intermetallics (Ref 13...6. 2. Physical Metallurgy of Ti-6Al-4V Before one can expect to successfully complete the task of understanding the effect of FSW process parameters...the accompanying convective/radiation heat losses from the edge Table 2 LFW process parameter test matrix used in the present study Parameter FSW

  14. Characterization of Ti-6Al-4V produced via electron beam additive manufacturing

    NASA Astrophysics Data System (ADS)

    Hayes, Brian J.

    In recent years, additive manufacturing (AM) has become an increasingly promising method used for the production of structural metallic components. There are a number of reasons why AM methods are attractive, including the ability to produce complex geometries into a near-net shape and the rapid transition from design to production. Ti-6Al-4V is a titanium alloy frequently used in the aerospace industry which is receiving considerable attention as a good candidate for processing via electron beam additive manufacturing (EBAM). The Sciaky EBAM method combines a high-powered electron beam, weld-wire feedstock, and a large build chamber, enabling the production of large structural components. In order to gain wide acceptance of EBAM of Ti-6Al-4V as a viable manufacturing method, it is important to understand broadly the microstructural features that are present in large-scale depositions, including specifically: the morphology, distribution and texture of the phases present. To achieve such an understanding, stereological methods were used to populate a database quantifying key microstructural features in Ti-6Al-4V including volume fraction of phases, alpha lath width, colony scale factor, and volume fraction of basket weave type microstructure. Microstructural features unique to AM, such as elongated grains and banded structures, were also characterized. Hardness and tensile testing were conducted and the results were related to the microstructural morphology and sample orientation. Lastly, fractured surfaces and defects were investigated. The results of these activities provide insight into the process-structure-properties relationships found in EBAM processed Ti-6Al-4V.

  15. Observations of Tool-Workpiece Interactions during Friction Stir Processing of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Pilchak, A. L.; Juhas, M. C.; Williams, J. C.

    2007-02-01

    Significant tool wear manifested as submicron tungsten-rich particles was observed in the workpiece after friction stir processing (FSP) of investment cast Ti-6Al-4V on both the surface and in the bulk of the stir zone. The tool was manufactured from a tungsten alloy, which stabilizes the β phase and can locally suppress the β transus. A postprocessing α/β heat treatment was performed to demonstrate the microstructure effects of tungsten dissolution.

  16. Specific heat treatment of selective laser melted Ti-6Al-4V for biomedical applications

    NASA Astrophysics Data System (ADS)

    Huang, Qianli; Liu, Xujie; Yang, Xing; Zhang, Ranran; Shen, Zhijian; Feng, Qingling

    2015-12-01

    The ductility of as-fabricated Ti-6Al-4V falls far short of the requirements for biomedical titanium alloy implants and the heat treatment remains the only applicable option for improvement of their mechanical properties. In the present study, the decomposition of as-fabricated martensite was investigated to provide a general understanding on the kinetics of its phase transformation. The decomposition of asfabricated martensite was found to be slower than that of water-quenched martensite. It indicates that specific heat treatment strategy is needed to be explored for as-fabricated Ti-6Al-4V. Three strategies of heat treatment were proposed based on different phase transformation mechanisms and classified as subtransus treatment, supersolvus treatment and mixed treatment. These specific heat treatments were conducted on selective laser melted samples to investigate the evolutions of microstructure and mechanical properties. The subtransus treatment leaded to a basket-weave structure without changing the morphology of columnar prior β grains. The supersolvus treatment resulted in a lamellar structure and equiaxed β grains. The mixed treatment yielded a microstructure that combines both features of the subtransus treatment and supersolvus treatment. The subtransus treatment is found to be the best choice among these three strategies for as-fabricated Ti-6Al-4V to be used as biomedical implants.

  17. Mechanical properties of cast Ti-6Al-4V-XCu alloys.

    PubMed

    Aoki, T; Okafor, I C I; Watanabe, I; Hattori, M; Oda, Y; Okabe, T

    2004-11-01

    The mechanical properties of Ti-6Al-4V-XCu (1, 4 and 10 wt% Cu) alloys were examined. The castings for each alloy were made in a centrifugal titanium casting machine. Two shapes of specimens were used: a dumbbell (20 mm gauge length x 2.8 mm diameter) for mechanical property studies, and a flat slab (2 mm x 10 mm x 10 mm) for metallography, microhardness determination and X-ray diffractometry. Tensile strength, yield strength, modulus of elasticity, elongation and microhardness were evaluated. After tensile testing, the fracture surfaces were observed using scanning electron microscopy. The tensile strengths of the quaternary alloys decreased from 1016 MPa for the 1% Cu alloy to 387 MPa for the 10% Cu alloy. Elongation decreased with an increase in the copper content. The 1% Cu alloy exhibited elongation similar to Ti-6Al-4V without copper (3.0%). The results also indicated that the copper additions increased the bulk hardness of the quaternary alloy. In particular, the 10% Cu alloy had the highest hardness and underwent the most brittle fracture. The mechanical properties of cast Ti-6Al-4V alloy with 1 and 4% Cu were well within the values for existing dental casting non-precious alloys.

  18. NRA of nitrogen in Ti6Al4V and titanium

    SciTech Connect

    Vickridge, I.C.; Trompetter, W.J.; Brown, I.W.M.

    1994-12-31

    Titanium and its alloys have attractive mechanical properties for use as replacement body parts, however the wear and corrosion performance of these materials in biological systems is poor. Titanium nitride is bio-inert, and has a low friction coefficient making it an obvious choice as a coating for these materials. The most direct route to the formation of Ti{sub x}N coatings on Ti6Al4V is to simply heat it in a nitrogen atmosphere. The suthors have used Nuclear Reaction Analysis (NRA) with the {sup 14}N(d,{alpha}{sub 1}) reaction to observe significant differences in thermal nitridation processes in Ti and Ti6Al4V. They have also performed isotopic tracing using {sup 15}N, and show how it is possible to depth profile both isotopes simultaneously via the {sup 14}N(d,{alpha}{sub 1}) and the {sup 15}N(d,{alpha}{sub 0}) reactions. {sup 15}N may also be depth profiled by the {Gamma}=105eV 429 KeV resonance in {sup 15}N(p,{alpha}{gamma}), and theye have obtained {sup 15}N depth profiles from the outer few hundred Angstroms of the thermally nitrided Ti6Al4V. These depth profiles reveal a superficial layer that is free of or depleted in nitrogen.

  19. Cyclic deformation fatigue behaviour of Ti6Al4V thermochemically nitrided for articular prostheses.

    PubMed

    Gil, F J; Manero, J M; Rodriguez, D; Planell, J A

    2003-01-01

    Titanium and its alloys have many attractive properties including high specific strength, low density, and excellent corrosion resistance. Titanium and the Ti6Al4V alloy have long been recognized as materials with high biocompatibility. These properties have led to the use of these materials in biomedical applications. Despite these advantages, the lack of good wear resistance makes the use of titanium and Ti6Al4V difficult in some biomedical applications, for example, articulating components of prostheses. To overcome this limitation, nitriding has been investigated as a surface-hardening method for titanium. Although nitriding greatly improves the wear resistance, this method reduces the fatigue strength. Low cycle fatigue performance in air of nitrided Ti6Al4V at different deformation amplitudes has been studied. Results show a reduction of low cycle fatigue life of up to 10% compared to the non-treated material. Studies suggest it is not related to the titanium nitride surface layer, but to microstructural changes caused by the high temperature treatment. (Journal of Applied Biomaterial & Biomechanics 2003; 1: 43-7).

  20. Microstructural Influence on Mechanical Properties in Plasma Microwelding of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Baruah, M.; Bag, S.

    2016-11-01

    The complexity of joining Ti6Al4V alloy enhances with reduction in sheet thickness. The present work puts emphasis on microplasma arc welding (MPAW) of 500-μm-thick Ti6Al4V alloy in butt joint configuration. Using controlled and regulated arc current, the MPAW process is specifically designed to use in joining of thin sheet components over a wide range of process parameters. The weld quality is assessed by carefully controlling the process parameters and by reducing the formation of oxides. The combined effect of welding speed and current on the weld joint properties is evaluated for joining of Ti6Al4V alloy. The macro- and microstructural characterizations of the weldment by optical microscopy as well as the analysis of mechanical properties by microtensile and microhardness test have been performed. The weld joint quality is affected by specifically designed fixture that controls the oxidation of the joint and introduces high cooling rate. Hence, the solidified microstructure of welded specimen influences the mechanical properties of the joint. The butt joint of titanium alloy by MPAW at optimal process parameters is of very high quality, without any internal defects and with minimum residual distortion.

  1. Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Wang, Fude; Williams, Stewart; Colegrove, Paul; Antonysamy, Alphons A.

    2013-02-01

    Wire and arc additive manufacturing (WAAM) is a novel manufacturing technique in which large metal components can be fabricated layer by layer. In this study, the macrostructure, microstructure, and mechanical properties of a Ti-6Al-4V alloy after WAAM deposition have been investigated. The macrostructure of the arc-deposited Ti-6Al-4V was characterized by epitaxial growth of large columnar prior-β grains up through the deposited layers, while the microstructure consisted of fine Widmanstätten α in the upper deposited layers and a banded coarsened Widmanstätten lamella α in the lower layers. This structure developed due to the repeated rapid heating and cooling thermal cycling that occurs during the WAAM process. The average yield and ultimate tensile strengths of the as-deposited material were found to be slightly lower than those for a forged Ti-6Al-4V bar (MIL-T 9047); however, the ductility was similar and, importantly, the mean fatigue life was significantly higher. A small number of WAAM specimens exhibited early fatigue failure, which can be attributed to the rare occurrence of gas pores formed during deposition.

  2. Microstructures and mechanical properties of electron beam-rapid manufactured Ti-6Al-4V biomedical prototypes compared to wrought Ti-6Al-4V

    SciTech Connect

    Murr, L.E. Esquivel, E.V.; Quinones, S.A.; Gaytan, S.M.; Lopez, M.I.; Martinez, E.Y.; Medina, F.; Hernandez, D.H.; Martinez, E.; Martinez, J.L.; Stafford, S.W.; Brown, D.K.; Hoppe, T.; Meyers, W.; Lindhe, U.; Wicker, R.B.

    2009-02-15

    This study represents an exploratory characterization and comparison of electron-beam melted (EBM) or rapid manufacturing (RM) of Ti-6Al-4V components (from nominal 30 {mu}m diameter powder) with wrought products. Acicular {alpha} and associated {beta} microstructures observed by optical metallography and electron microscopy (SEM and TEM) are compared along with corresponding tensile test and hardness data; including the initial powder particles where the Vickers microindentation hardness averaged 5.0 GPa in comparison with the fully dense, EB manufactured product with an average microindentation hardness ranging from 3.6 to 3.9 GPa. This compared with wrought products where the Vickers microindentation hardness averaged 4.0 GPa. Values of UTS for the EBM samples averaged 1.18 GPa for elongations ranging from 16 to 25%. Biomaterials/biomedical applications of EBM prototypes in direct prosthesis or implant manufacturing from CT or MRI data are discussed in the context of this work, especially prospects for tailoring physical properties through EB control to achieve customized and optimized implant and prosthetic products direct from CT-scans.

  3. Hierarchical micro-nano structured Ti6Al4V surface topography via two-step etching process for enhanced hydrophilicity and osteoblastic responses.

    PubMed

    Moon, Byeong-Seok; Kim, Sungwon; Kim, Hyoun-Ee; Jang, Tae-Sik

    2017-04-01

    Hierarchical micro-nano (HMN) surface structuring of dental implants is a fascinating strategy for achieving fast and mechanically stable fixation due to the synergetic effect of micro- and nano-scale surface roughness with surrounding tissues. However, the introduction of a well-defined nanostructure on a microstructure having complex surface geometry is still challenging. As a means of fabricating HMN surface on Ti6Al4V-ELI, target-ion induced plasma sputtering (TIPS) was used onto a sand-blasted, large-grit and acid-etched substrate. The HMN surface topography was simply controlled by adjusting the tantalum (Ta) target power of the TIPS technique, which is directly related to the Ta ion flux and the surface chemical composition of the substrate. Characterization using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and laser scanning microscopy (LSM) verified that well-defined nano-patterned surface structures with a depth of ~300 to 400nm and a width of ~60 to 70nm were uniformly distributed and followed the complex micron-sized surface geometry. In vitro cellular responses of pre-osteoblast cells (MC3T3-E1) were assessed by attachment and proliferation of cells on flat, nano-roughened, micro-roughened, and an HMN surface structure of Ti6Al4V-ELI. Moreover, an in vivo dog mandible defect model study was used to investigate the biological effect of the HMN surface structure compared with the micro-roughened surface. The results showed that the surface nanostructure significantly increased the cellular activities of flat and micro-roughened Ti, and the bone-to-implant contact area and new bone volume were significantly improved on the HMN surface structured Ti. These results support the idea that an HMN surface structure on Ti6Al4V-ELI alloy has great potential for enhancing the biological performance of dental implants.

  4. Adsorption of human fibrinogen and albumin onto hydrophobic and hydrophilic Ti6Al4V powder

    NASA Astrophysics Data System (ADS)

    Rodríguez-Sánchez, Jesús; Gallardo-Moreno, Amparo M.; Bruque, José M.; González-Martín, M. Luisa

    2016-07-01

    Adsorption of proteins on solid surfaces has been widely studied because of its importance in various biotechnological, medical and technical applications, such as medical implants or biosensors. One of the main problems is the adsorption-induced conformational changes because they often modify the biological activity of the proteins, which is believed to be a key factor on the subsequent cellular adhesion. The aim of this work is the study of the adsorption of human fibrinogen (Fg) and human serum albumin (HSA) onto Ti6Al4V particles, commercially available on different size, that are used to elaborate scaffolds to provide structural support to cell proliferation, promoting tissue development and bone regeneration among others. The study was done through the analysis of the adsorption isotherms and the electrical characterization of surfaces after adsorption in terms of the zeta potential (ζ). From this analysis it seems that Fg adsorbs preferentially vertically oriented (end-on) and HSA moves sequentially over the surface of the Ti6Al4V particles through dimmer formation, allowing adsorption progress over this initial bilayer. The zeta potential values of both proteins remain constant when the monolayer is formed. The study also extends the analysis of both adsorption behaviour and ζ potential characterization factors to the influence of the substrate hydrophobicity as this property can be modified for the Ti6Al4V by irradiating it with ultraviolet light (UV-C) without changes on its chemical composition [1,2]. Differences at low protein concentrations were found for both isotherms and zeta-potential values.

  5. Microstructure Evolution and Abrasive Wear Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Hadke, Shreyash; Khatirkar, Rajesh K.; Shekhawat, Satish K.; Jain, Shreyans; Sapate, Sanjay G.

    2015-10-01

    This paper investigates the effect of quenching and aging treatment on microstructure and abrasive wear of Ti-6Al-4V alloy. The as-received alloy was solution treated at 1339 K, then oil quenched, followed by aging at 823 K for 4 h (14,400 s). The microstructures of as-received and quench-aged specimens were characterized by using optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, and electron backscattered diffraction techniques. The as-received specimen consisted of very fine α grains (average grain size 2 μm) with β phase uniformly dispersed throughout. The microstructure of the quench-aged specimen showed α plates (formed by the decomposition of α' during aging). The β phase precipitated out of α' martensite during aging and hence was dispersed uniformly in the α matrix. Ti-6Al-4V alloy was quench-aged to achieve maximum hardness with a view that the increased hardness would lead to an improvement in abrasive wear behavior. Two-body abrasive wear tests were carried out on the as-received and quench-aged specimens using pin-on-disk apparatus with SiC as abrasive media (150-grit size). The effect of sliding distance and normal load on the abrasive wear behavior was studied. The wear resistance of the as-received specimen was greater than that of quench-aged specimen, while hardness of the as-received specimen was lower than that of quench-aged specimen. The abrasive wear behavior of Ti-6Al-4V alloy has been explained based on morphology/microstructure of the alloy and the associated wear mechanism(s).

  6. Microstructural Evolution of Ti-6Al-4V during High Strain Rate Conditions of Metal Cutting

    NASA Technical Reports Server (NTRS)

    Dong, Lei; Schneider, Judy

    2009-01-01

    The microstructural evolution following metal cutting was investigated within the metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior grains and equiaxed primary located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary grains and lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the transus temperature.

  7. An Experimental and Theoretical Study of Ti-6Al-4V to Multi-mbar Pressures

    SciTech Connect

    MacLeod, S G; Tegner, B E; Cynn, H; Evans, W J; Proctor, J; McMahon, M I; Ackland, G J

    2012-03-14

    We report results from an experimental and theoretical study of the ternary alloy Ti-6Al-4V to 221 GPa. We observe a phase transition to the hexagonal {omega}-phase at approximately 30 GPa, and then a further transition to the cubic {beta}-phase starting at 94-99 GPa. We do not observe the orthorhombic {gamma} and {delta} phases reported previously in pure Ti. Computational studies show that this sequence is possible only if there is significant local atomic ordering during the compression process, yet insufficient atomic diffusion to reach the phase separated thermodynamic equilibrium state.

  8. Gas nitriding and subsequent oxidation of Ti-6Al-4V alloys

    PubMed Central

    2012-01-01

    Ti-6Al-4V alloys consisting of α-Ti grains and intergranular β-Ti islands were nitrided at 850°C for 1 to 12 h under a nitrogen pressure of 1 Pa. With increasing nitriding time, the Ti-N compound layer became thicker, and the α-Ti diffusion zone containing dissolved nitrogen became wider. In the Ti-N compound layer, the initially formed Ti2N became TiN as the nitriding progressed. The nitride layers were oxidized to rutile-TiO2 after oxidation at 700°C for 10 h in air. PMID:22221679

  9. Structure of Ti-6Al-4V nanostructured titanium alloy joint obtained by resistance spot welding

    SciTech Connect

    Klimenov, V. A.; Kurgan, K. A.; Chumaevskii, A. V.; Gnyusov, S. F.

    2016-01-15

    The structure of weld joints of the titanium alloy Ti-6Al-4V in the initial ultrafine-grained state, obtained by resistance spot welding, is studied using the optical and scanning electron microscopy method and the X-ray structure analysis. The carried out studies show the relationship of the metal structure in the weld zone with main joint zones. The structure in the core zone and the heat affected zone is represented by finely dispersed grains of needle-shaped martensite, differently oriented in these zones. The change in the microhardness in the longitudinal section of the weld joint clearly correlates with structural changes during welding.

  10. Synthesis, corrosion and wear of anodic oxide coatings on Ti-6Al-4V.

    PubMed

    Narayanan, R; Mukherjee, Partho; Seshadri, S K

    2007-05-01

    Electrodeposited anodic oxide coatings were produced on Ti-6Al-4V substrates using aqueous electrolytes containing dissolved calcium and phosphorus. Different coatings were produced by varying the time periods. The coatings were characterised by XRD technique and TEM. The coatings were exposed to Simulated Body Fluid (SBF). Electrochemical polarisation and ac impedance studies too were performed on the coatings in SBF. Pins were coated and run against wooden disc in pin-on-disc type of wear tests. Coatings produced from long time electrolysis showed very good resistance to the attack of SBF and less wear compared to those produced from short time exposure.

  11. Laser Surface Preparation for Adhesive Bonding of Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Belcher, Marcus A.; List, Martina S.; Wohl, Christopher J.; Ghose, Sayata; Watson, Kent A.; Hopkins, John W.; Connell, John W.

    2010-01-01

    Adhesively bonded structures are potentially lighter in weight than mechanically fastened ones, but existing surface treatments are often considered unreliable. Two main problems in achieving reproducible and durable adhesive bonds are surface contamination and variability in standard surface preparation techniques. In this work three surface pretreatments were compared: laser etching with and without grit blasting and conventional Pasa-Jell treatment. Ti-6Al-4V surfaces were characterized by contact angle goniometry, optical microscopy, and X-ray photoelectron spectroscopy (XPS). Laser -etching was found to produce clean surfaces with precisely controlled surface topographies and PETI-5 lap shear strengths and durabilities were equivalent to those produced with Pasa-Jell.

  12. Ti-6Al-4V electron beam weld qualification using laser scanning confocal microscopy

    SciTech Connect

    Wanjara, P. . E-mail: priti.wanjara@cnrc-nrc.gc.ca; Brochu, M.; Jahazi, M.

    2005-03-15

    Processing conditions for manufacturing Ti-6Al-4V components by welding using an electron beam source are known to influence the transformation microstructure in the narrow fusion and heat-affected zones of the weld region. This work examined the effect of multiple-sequence welding on the characteristics of the transformed beta microstructure, using laser scanning confocal microscopy to resolve the Widmanstaetten alpha-beta structure in the fusion zone. The evolution in the alpha interlamellar spacing and plate thickness with processing was then related to microhardness measurements in the weld region.

  13. Potential and frequency effects on fretting corrosion of Ti6Al4V and CoCrMo surfaces.

    PubMed

    Swaminathan, Viswanathan; Gilbert, Jeremy L

    2013-09-01

    Fretting corrosion has been reported at the metal-metal interfaces of a wide range of medical devices, including total joint replacements, spinal devices, and overlapping cardiovascular stents. Currently, the fretting corrosion phenomenon associated with metal-on-metal contacts is not fully understood. This study investigated the effect of potential and fretting frequency on the fretting corrosion performance of Ti6Al4V/Ti6Al4V, Ti6Al4V/CoCrMo, and CoCrMo/CoCrMo alloy combinations at fixed normal load and displacement conditions using a custom built fretting corrosion test system. The results showed that the fretting current densities increased with increases in potential and were highest for Ti6Al4V/Ti6Al4V couple (1.5 mA/cm(2) at 0 V vs. Ag/AgCl). The coefficient of friction varied with potential and was about two times higher for Ti6Al4V/Ti6Al4V (0.71 V at 0 V vs. Ag/AgCl). In most of the potential range tested, the fretting corrosion behavior of CoCrMo/Ti6Al4V and CoCrMo/CoCrMo was similar and dominated by the CoCrMo surface. Increase in applied fretting frequency linearly increased the fretting current densities in the regions where the passive film is stable. Also, the model-based fretting current densities were in excellent agreement with the experimental results. Overall, Ti6Al4V/Ti6Al4V couple was more susceptible to fretting corrosion compared with other couples. However, the effects of these processes on the biological system were not assessed.

  14. Investigation on Tool Life and Surface Integrity when Drilling Ti-6Al-4V and Ti-5Al-4V-Mo/Fe

    NASA Astrophysics Data System (ADS)

    Rahim, Erween Abd.; Sharif, Safian

    Machinability study on the drilling of two alpha beta titanium alloy series, Ti-6Al-4V and Ti-5Al-4V-0.6Mo-0.4Fe were conducted using an uncoated carbide drill. The effect of cutting speed on tool life, tool failure mode, cutting force and surface integrity of the drilled surface were discussed. Results showed that Ti-6Al-4V exhibited a more superior machinability property when compared to the Ti-5Al-4V-Mo/Fe alloy system. The tool wear progression when drilling Ti-6Al-4V was lower than that of Ti-5Al-4V-Mo/Fe. The tool experienced similar failure mechanisms which were non uniform wear and chipping when drilling both alloys. At high cutting speed and after prolonged machining, excessive plastic deformation was observed on the subsurface layer of the drilled surface which resulted in increase in the hardness value.

  15. On the fatigue behavior of medical Ti6Al4V roughened by grit blasting and abrasiveless waterjet peening.

    PubMed

    Lieblich, M; Barriuso, S; Ibáñez, J; Ruiz-de-Lara, L; Díaz, M; Ocaña, J L; Alberdi, A; González-Carrasco, J L

    2016-10-01

    Flat fatigue specimens of biomedical Ti6Al4V ELI alloy were surface-processed by high pressure waterjet peening (WJP) without abrasive particles using moderate to severe conditions that yield roughness values in the range of those obtained by commercial grit blasting (BL) with alumina particles. Fatigue behavior of WJP and BL specimens was characterized under cyclical uniaxial tension tests (R=0.1). The emphasis was put on a comparative analysis of the surface and subsurface induced effects and in their relevance on fatigue behavior. Within the experimental setup of this investigation it resulted that blasting with alumina particles was less harmful for fatigue resistance than abrasiveless WJP. BL specimens resulted in higher subsurface hardening and compressive residual stresses. Specimens treated with more severe WJP parameters presented much higher mass loss and lower compressive residual stresses. From the analysis performed in this work, it follows that, in addition to roughness, waviness emerges as another important topographic parameter to be taken into account to try to predict fatigue behavior. It is envisaged that optimization of WJP parameters with the aim of reducing waviness and mass loss should lead to an improvement of fatigue resistance.

  16. Development of a versatile procedure for the biofunctionalization of Ti-6Al-4V implants

    NASA Astrophysics Data System (ADS)

    Rezvanian, Parsa; Arroyo-Hernández, María; Ramos, Milagros; Daza, Rafael; Elices, Manuel; Guinea, Gustavo V.; Pérez-Rigueiro, José

    2016-11-01

    Titanium (Ti) and titanium alloys are among the most-commonly used metallic materials for implantation in the human body for the purpose of replacing hard tissue. Although Ti and its alloys are widely used for such an aim, in implants of a long duration they exhibit some shortcomings due to the loosening of the very implant. This phenomenon is highly dependent on the interaction between the organic tissues and the surface of the implant. In this study, the authors introduce a surface treatment technique for functionalization of the surface of Ti-6Al-4V alloy with amino groups that could help to control this interaction. The functionalized layer was deposited by activated vapor silanization (AVS), which has been proven as a reliable and robust technique with other materials. The resulting biofunctional layers were characterized by atomic force microscopy and fluorescence microscopy, with the optimal conditions for the deposition of a homogeneous film with a high density of amino groups being determined. Additionally, the non-toxic nature and stability of the biofunctional layer were confirmed by cell culturing. The results show the formation of a homogeneous biofunctional amine layer on Ti-6Al-4V alloy that may be used as a platform for the subsequent covalent immobilization of proteins or other biomolecules.

  17. Phase field simulations of autocatalytic formation of alpha lamellar colonies in Ti-6Al-4V

    SciTech Connect

    Radhakrishnan, Bala; Gorti, Sarma; Babu, Suresh Sudharsanam

    2016-09-13

    Here, we present phase field simulations incorporating energy contributions due to thermodynamics, and anisotropic interfacial and strain energies, to demonstrate the nucleation and growth of multiple variants of alpha from beta in Ti-6Al-4V under isothermal conditions. The simulations focused on the effect of thermodynamic driving force and nucleation rate on the morphology of the transformed alpha assuming that the partitioning of V between beta and alpha is negligible for short isothermal holds. The results indicate that a high nucleation rate favors the formation of the basket-weave structure. However, at a lower nucleation rate the simulations show the intragranular nucleation of a colony structure by an autocatalytic nucleation mechanism adjacent to a pre-existing alpha variant. New side-plates of the same variant appear to nucleate progressively and grow to form the colony. The isothermal simulation results are used to offer a possible explanation for the transition from a largely basket weave structure to a colony structure inside narrow layer bands occurring during continuous heating and cooling conditions encountered during laser additive manufacturing of Ti-6Al-4V.

  18. Study of the dynamic Bauschinger effect in Ti6Al4V by torsion experiments

    NASA Astrophysics Data System (ADS)

    Peirs, J.; Verleysen, P.; Degrieck, J.

    2012-08-01

    The materials kinematic hardening behaviour and Bauschinger effect is indispensible to describe complex deformation processes involving strain path changes. Moreover, the Bauschinger effect provides valuable information about underlying microstructural plasticity mechanisms. Until now, the Bauschinger effect at high strain rates remains a largely unexplored topic. However, different studies demonstrated the strain rate dependent character of the Bauschinger effect. The aim of this work is to study the dynamic Bauschinger effect by means of a novel experimental technique. A modified torsional split Hopkinson bar setup is used to conduct Bauschinger experiments on Ti6Al4V. Forward and reverse loading of the specimen take place successively in only one experiment. This has the advantage of having the same thermal conditions during the two loading cycles. Besides high strain rate tests, quasi-static torsional Bauschinger experiments are conducted. The Bauschinger effect at the different strain rates is quantified with a dimensionless Bauschinger stress parameter. It is found that the Bauschinger effect is present at all tested strain rates. However, it is more pronounced at high strain rates. This implies that the kinematic hardening of Ti6Al4V is strain rate sensitive.

  19. Fatigue Performance of Medical Ti6Al4V Alloy after Mechanical Surface Treatments

    PubMed Central

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J. Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material’s microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements. PMID:25823001

  20. Fatigue performance of medical Ti6Al4V alloy after mechanical surface treatments.

    PubMed

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material's microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements.

  1. Effect of cryogenic treatment on the plastic property of Ti-6Al-4V titanium alloy

    SciTech Connect

    Gu, K. X.; Wang, J. J.; Yuan, Z.; Zhang, H.; Li, Z. Q.; Zhao, B.

    2014-01-27

    The effect of cryogenic treatment on the plastic property of Ti-6Al-4V plate was studied in the present work. After cryogenic treatment, the low temperature temper at 180 ▭ was conducted in one of the groups and the results were compared with that of the untreated and cryotreated ones. The SLX series program controlled cryogenic equipment was used for the cryogenic treatment. The tensile tests were conducted by universal tensile testing machine and parameters of elongation and area reduction were used to evaluate plastic property. The scanning electron microscope was used to study the morphology of microstructure and fracture surface. The results show that after cryogenic treatment alone the elongation increased 10.6% and the area reduction increased 13.5% while the strength reduced to a small extent. Cryogenic treatment followed with low temperature temper increased the elongation and area reduction just by the extent of 4.7% and 9.5%. It means that the additional low temperature temper after cryogenic is not beneficial to the tensile properties of Ti-6Al-4V alloy. The examination of microstructure by scanning electron microscopy revealed that cryogenic treatment reduced the content of β phase particles which is the main reason for the improvement in plasticity.

  2. Effect of cryogenic treatment on the plastic property of Ti-6Al-4V titanium alloy

    NASA Astrophysics Data System (ADS)

    Gu, K. X.; Wang, J. J.; Yuan, Z.; Zhang, H.; Li, Z. Q.; Zhao, B.

    2014-01-01

    The effect of cryogenic treatment on the plastic property of Ti-6Al-4V plate was studied in the present work. After cryogenic treatment, the low temperature temper at 180 ▭ was conducted in one of the groups and the results were compared with that of the untreated and cryotreated ones. The SLX series program controlled cryogenic equipment was used for the cryogenic treatment. The tensile tests were conducted by universal tensile testing machine and parameters of elongation and area reduction were used to evaluate plastic property. The scanning electron microscope was used to study the morphology of microstructure and fracture surface. The results show that after cryogenic treatment alone the elongation increased 10.6% and the area reduction increased 13.5% while the strength reduced to a small extent. Cryogenic treatment followed with low temperature temper increased the elongation and area reduction just by the extent of 4.7% and 9.5%. It means that the additional low temperature temper after cryogenic is not beneficial to the tensile properties of Ti-6Al-4V alloy. The examination of microstructure by scanning electron microscopy revealed that cryogenic treatment reduced the content of β phase particles which is the main reason for the improvement in plasticity.

  3. Feasibility study of the production of biomedical Ti-6Al-4V alloy by powder metallurgy.

    PubMed

    Bolzoni, L; Ruiz-Navas, E M; Gordo, E

    2015-04-01

    Titanium and its alloys are characterized by an exceptional combination of properties like high strength, good corrosion resistance and biocompatibility which makes them suitable materials for biomedical prosthesis and devices. The wrought Ti-6Al-4V alloy is generally favored in comparison to other metallic biomaterials due to its relatively low elastic modulus and it has been long used to obtain products for biomedical applications. In this work an alternative route to fabricate biomedical implants made out of the Ti-6Al-4V alloy is investigated. Specifically, the feasibility of the conventional powder metallurgy route of cold uniaxial pressing and sintering is addressed by considering two types of powders (i.e. blended elemental and prealloyed). The characterization of physical properties, chemical analysis, mechanical behavior and microstructural analysis is carried out in-depth and the properties are correlated among them. On the base of the results found, the produced alloys are promising materials for biomedical applications as well as cheaper surgical devices and tools.

  4. Corrosion Resistance and Color Properties of Anodized Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Karambakhsh, Ali; Afshar, Abdollah; Malekinejad, Pejman

    2012-01-01

    In this research, color anodizing of Ti-6Al-4V alloy was performed in phosphoric acid solution of 0.4 M concentration and within 30 s in different voltages (10-120 V) of a DC power supply. The effect of anodizing voltages on the color and thickness of anodized layers on Ti-6Al-4V alloy surface was surveyed. Thickness and refractive index of layers were measured by spectrophotometery and reflectance curves. According to the results, thickness of layers increased with increasing anodizing voltage and was in the range of 38-167 nm. Also the refractive index of anodic film was approximately constant at about 2 and increased inconsiderably with increasing anodizing voltage. Corrosion resistance of the anodized samples in 20 and 50 V was surveyed in physiological solutions of Ringer's solution, Artificial Saliva solution, and Ringer's + 150 mM H2O2 solution at the temperature of 37 °C by potentiodynamic polarization method. The anodized sample in 50 V indicated lower corrosion rate than the non-anodized sample as well as the sample which was anodized in 20 V in all solutions. The non-anodized sample indicated the highest corrosion rate of about 0.25 μA cm-2.

  5. Dynamic fracture behavior of Ti-6Al-4V alloy with various stabilities of [beta] phase

    SciTech Connect

    Akmoulin, I.A.; Niinomi, M.; Kobayashi, T. . Dept. of Production Systems Engineering)

    1994-08-01

    The effect of stability of the body-centered cubic (bcc) [beta] phase on the dynamic fracture behavior of Ti-6Al-4V alloy at room temperature and 77 K has been studied. The presence of a highly unstable [beta] phase in the quenched alloy leads to a decrease in both the dynamic fracture toughness and the crack propagation energy, and this decrease becomes more pronounced when test temperature is reduced to 77 K. Somewhat improved fracture characteristics were obtained by applying anneal procedure to receive a fully stable [beta] phase. The highest fracture toughness as well as the greatest crack propagation resistance were observed in the air-cooled grade, where the lattice parameter of the bcc phase was intermediate between those pertaining to quenched and annealed Ti-6Al-4V alloys. The effect is attributed to the vanadium content in the [beta] phase, which is sufficiently high to suppress deformation-induced transformation. On the other hand, the V content should be low enough to retard ductile-brittle transition, typical for the bcc metals at cryogenic temperatures. As a result, marked toughening can be achieved, so that the lowest application temperature of high-strength titanium alloys containing the bcc phase can be decreased significantly.

  6. In vitro behavior of silicate glass coatings on Ti6Al4V

    SciTech Connect

    Saiz, Eduardo; Goldman, Marni; Gomez-Vega, Jose M.; Tomsia, Antoni P.; Marshall, Grayson W.; Marshall, Sally J.

    2002-01-09

    The in vitro response in simulated body fluid (SBF) of silicate glass coatings on Ti6Al4V was evaluated. Glasses belonging to the SiO2-CaO-MgO-Na2O-K2O-P2O5 system were used to prepare 50-70 (mu)m thick coatings on Ti6Al4V, employing a simple enameling technique. Glasses with silica content higher than 55 wt percent can be used to prepare coatings that do not crack or delaminate and exhibit good adhesion to the alloy. It has been found that coatings with silica content lower than 60 wt percent are more susceptible to corrosion and precipitate carbonated hydroxyapatite on their surface during in vitro tests. However, these coatings have a higher thermal expansion than the metal and are under tension. After 2 months in SBF cracks grow in the coating that reach the glass/metal interface and initiate delamination. Glasses with silica content higher than 60 wt percent are more resistant to corrosion and have lower thermal expansion. These coatings do not crack but they do not precipitate apatite, even after 2 months in SBF.

  7. Osteoblast response to thermally oxidized Ti6Al4V alloy.

    PubMed

    Saldaña, L; Vilaboa, N; Vallés, G; González-Cabrero, J; Munuera, L

    2005-04-01

    We have recently reported that thermal oxidation treatments of Ti6Al4V at 500 degrees and 700 degrees C for 1 h result in the formation of an outer "ceramic" layer of rutile that do not decrease the high in vitro corrosion resistance of the alloy. In the present work, surface roughness was measured and found marginally increased as a consequence of oxidation of the alloy at 700 degrees C, but not at 500 degrees C. We have evaluated the biocompatibility of the oxidized surfaces, by assessing cell adhesion, proliferation, and differentiation of primary cultures of human osteoblastic cells. Compared with polished alloy, both thermal treatments increased osteoblast adhesion measured as cell attachment, beta1 integrin and FAK-Y397 expression, as well as cytoskeletal reorganization. Compared with treatment at 500 degrees C, thermal oxidation at 700 degrees C enhanced cell adhesion. Treatment at 700 degrees C transiently impaired cell proliferation and viability, which were not altered in alloys oxidized at 500 degrees C. Several markers of osteoblastic differentiation such as procollagen I peptide, alkaline phosphatase, osteocalcin, and mineralized nodule formation were found either unaffected or differentially increased by alloys treated either at 500 degrees or 700 degrees C. In addition, thermal oxidation at 700 degrees C also increased osteoprotegerin secretion. Taken together, our results indicate that thermal oxidation treatments at 500 degrees or 700 degrees C for 1 h improve the in vitro biocompatibility of Ti6Al4V.

  8. Laser Sintered Porous Ti-6Al-4V Implants Stimulate Vertical Bone Growth.

    PubMed

    Cheng, Alice; Cohen, David J; Kahn, Adrian; Clohessy, Ryan M; Sahingur, Kaan; Newton, Joseph B; Hyzy, Sharon L; Boyan, Barbara D; Schwartz, Zvi

    2017-04-13

    The objective of this study was to examine the ability of 3D implants with trabecular-bone-inspired porosity and micro-/nano-rough surfaces to enhance vertical bone ingrowth. Porous Ti-6Al-4V constructs were fabricated via laser-sintering and processed to obtain micro-/nano-rough surfaces. Male and female human osteoblasts were seeded on constructs to analyze cell morphology and response. Implants were then placed on rat calvaria for 10 weeks to assess vertical bone ingrowth, mechanical stability and osseointegration. All osteoblasts showed higher levels of osteocalcin, osteoprotegerin, vascular endothelial growth factor and bone morphogenetic protein 2 on porous constructs compared to solid laser-sintered controls. Porous implants placed in vivo resulted in an average of 3.1 ± 0.6 mm(3) vertical bone growth and osseointegration within implant pores and had significantly higher pull-out strength values than solid implants. New bone formation and pull-out strength was not improved with the addition of demineralized bone matrix putty. Scanning electron images and histological results corroborated vertical bone growth. This study indicates that Ti-6Al-4V implants fabricated by additive manufacturing to have porosity based on trabecular bone and post-build processing to have micro-/nano-surface roughness can support vertical bone growth in vivo, and suggests that these implants may be used clinically to increase osseointegration in challenging patient cases.

  9. Fracture Mechanics Testing of Titanium 6AL-4V in AF-M315E

    NASA Technical Reports Server (NTRS)

    Sampson, J. W.; Martinez, J.; McLean, C.

    2016-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant on orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent processing flaws will not cause failure during the design life of the tank. Material property inputs for this analysis require testing to determine the stress intensity factor for environment-assisted cracking (KEAC) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched, or SE(B), specimens representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to AF-M315E at 50 C for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor for environment-assisted cracking of the Ti 6Al-4V forged tank material was found to be at least 22 ksivin and at least 31 ksivin for the weld material when exposed to AF-M315E monopropellant.

  10. Fracture Growth Testing of Titanium 6AL-4V in AF-M315E

    NASA Technical Reports Server (NTRS)

    Sampson, Jeffrey W.; Martinez, Jonathan; McLean, Christopher

    2015-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant in orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent flaws will not cause failure during the design life. Material property inputs for this analysis require testing to determine the stress intensity factor for environmentally-assisted cracking (K (sub EAC)) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched specimens SE(B) representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to the monopropellant at 50 degrees Centigrade for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor of the Ti 6Al-4V forged tank material when exposed to AF-M315E monopropellant was found to be at least 22.0 kilopounds per square inch. The stress intensity factor of the weld material was at least 31.3 kilopounds per square inch.

  11. Bioceramic dip-coating on Ti-6Al-4V and 316L SS implant materials.

    PubMed

    Aksakal, Bunyamin; Hanyaloglu, C

    2008-05-01

    The focus of the present study is based on more economical and rapid bioceramic coating on the most common implant substrates such as Ti-6Al-4V and 316L SS used often in orthopedics. For ceramic dip coating of implant substrates, Hydroxyapatite (HA) powder, Ca10(PO4)6(OH)2, P2O5, Na2CO3 and KH2PO4 are used to provide the gel. Ceramic films on sandblasted substrates have been deposited by using a newly manufactured dip-coating apparatus. Sample characterization is evaluated by SEM and XRD analysis. A smooth and homogeneous coating films have been obtained and average of 20 MPa bonding strength has been achieved for both Ti-6Al-4V and 316L SS alloys after sintering at 750 degrees C under flowing argon. The level of importance of the process parameters on coating was determined by using analysis of variance (ANOVA). The current process appears to be cheap, easy, and flexible to shape variations and high production rates for orthopedic applications.

  12. Microstructure and tensile properties after thermohydrogen processing of Ti-6 Al-4V.

    PubMed

    Guitar, A; Vigna, G; Luppo, M I

    2009-04-01

    Thermohydrogen processing (THP), a technique in which hydrogen is used as a temporary alloying element, can refine the microstructure and improve the final mechanical properties of the Ti-6 Al-4V alloy. THP allows microstructural modification of titanium alloys near net shape such as biomaterial components obtained by powder metallurgy and castings, since it does not require mechanical working. Two THP, called THP-A and THP-B, have been evaluated in samples of Ti-6Al-4V with a coarse and lamellar microstructure typical of castings and powder metallurgy. The THP-A is based in the eutectoid decomposition of the beta(H) phase to alpha phase and hydride phase. The THP-B is based in the isothermal decomposition of alpha('') martensite phase, obtained by quenching of hydrogenated samples. The refinement of the microstructure due to THP has been evaluated by means of optical and electron microscopy. Tensile tests showed that while both processes were able to increase the strength of the alloy as compared with the starting material, the ductility in samples subjected to THP-B was severely reduced.

  13. Surface nanocrystallization of Ti-6Al-4V alloy: microstructural and mechanical characterization.

    PubMed

    Pi, Y; Agoda-Tandjawa, G; Potiron, S; Demangel, C; Retraint, D; Benhayoune, H

    2012-06-01

    In this study, microstructural and mechanical properties of Ti-6Al-4V alloy, before and after the SMA treatment (SMAT) as well as the duplex SMAT/Nitriding process at different treatment conditions, were investigated in order to deepen the knowledge of these properties for biomedical devices. For that purpose, tribological (wear resistance, coefficient of friction) and mechanical (Vickers microhardness) tests were performed. To carry out the microstructural and surface topographical characterization of the samples, the scanning electron microscopy (SEM) and the 3D-SEM reconstruction from stereoscopic images have been used. By means of profiles deduced from the 3D images, the surface roughness has been calculated. The obtained results allowed to find an interesting SMAT condition which, followed by nitriding at low temperature, can greatly improve tribological and mechanical properties of Ti-6Al-4V alloy. It was also shown from SEM characterization and the original method of 3D-SEM reconstruction, that SMAT can reduce the machined grooves and consequently the roughness of the samples decreases. Moreover, we demonstrated, for the first time, that instead of usual etching method, the ionic polishing allowed to reveal the grains, the grain boundaries and the twins as well as the surface nanocrystalline layer generated by SMAT. Thus, the thickness of the SMATed layer decreases with the nitriding temperature, whereas the surface grain size increases.

  14. Tribological behavior of Ti6Al4V cellular structures produced by Selective Laser Melting.

    PubMed

    Bartolomeu, F; Sampaio, M; Carvalho, O; Pinto, E; Alves, N; Gomes, J R; Silva, F S; Miranda, G

    2017-05-01

    Additive manufacturing (AM) technologies enable the fabrication of innovative structures with complex geometries not easily manufactured by traditional processes. Regarding metallic cellular structures with tailored/customized mechanical and wear performance aiming to biomedical applications, Selective Laser Melting (SLM) is a remarkable solution for their production. Focusing on prosthesis and implants, in addition to a suitable Young's modulus it is important to assess the friction response and wear resistance of these cellular structures in a natural environment. In this sense, five cellular Ti6Al4V structures with different open-cell sizes (100-500µm) were designed and produced by SLM. These structures were tribologicaly tested against alumina using a reciprocating sliding ball-on-plate tribometer. Samples were submerged in Phosphate Buffered Saline (PBS) fluid at 37°C, in order to mimic in some extent the human body environment. The results showed that friction and wear performance of Ti6Al4V cellular structures is influenced by the structure open-cell size. The higher wear resistance was obtained for structures with 100µm designed open-cell size due to the higher apparent area of contact to support tribological loading.

  15. Phase field simulations of autocatalytic formation of alpha lamellar colonies in Ti-6Al-4V

    DOE PAGES

    Radhakrishnan, Bala; Gorti, Sarma; Babu, Suresh Sudharsanam

    2016-09-13

    Here, we present phase field simulations incorporating energy contributions due to thermodynamics, and anisotropic interfacial and strain energies, to demonstrate the nucleation and growth of multiple variants of alpha from beta in Ti-6Al-4V under isothermal conditions. The simulations focused on the effect of thermodynamic driving force and nucleation rate on the morphology of the transformed alpha assuming that the partitioning of V between beta and alpha is negligible for short isothermal holds. The results indicate that a high nucleation rate favors the formation of the basket-weave structure. However, at a lower nucleation rate the simulations show the intragranular nucleation ofmore » a colony structure by an autocatalytic nucleation mechanism adjacent to a pre-existing alpha variant. New side-plates of the same variant appear to nucleate progressively and grow to form the colony. The isothermal simulation results are used to offer a possible explanation for the transition from a largely basket weave structure to a colony structure inside narrow layer bands occurring during continuous heating and cooling conditions encountered during laser additive manufacturing of Ti-6Al-4V.« less

  16. Corrosion behavior and biocompatibility of nanostructured TiO2 film on Ti6Al4V.

    PubMed

    Karpagavalli, Ramji; Zhou, Anhong; Chellamuthu, Prithiviraj; Nguyen, Kytai

    2007-12-15

    The corrosion behavior and cell adhesion property of nanostructured TiO2 films deposited electrolytically on Ti6Al4V were examined in the present in vitro study. The nanostructured TiO2 film deposition on Ti6Al4V was achieved via peroxoprecursors. SEM micrographs exhibit the formation of amorphous and crystallite TiO2 nanoparticles on Ti6Al4V before and after being annealed at 500 degrees C. Corrosion behavior of TiO2-deposited and uncoated Ti6Al4V was evaluated in freely aerated Hank's solution at 37 degrees C by the measurement and analysis of open-circuit potential variation with time, Tafel plots, and electrochemical impedance spectroscopy. The electrochemical results indicated that nano-TiO2 coated Ti6Al4V showed a better corrosion resistance in simulated biofluid than uncoated Ti6Al4V. Rat bone cells and human aortic smooth muscle cells were grown on these substrates to study the cellular responses in vitro. The SEM images revealed enhanced cell adhesion, cell spreading, and proliferation on nano-TiO2 coated Ti6Al4V compared to those grown on uncoated substrates for both cell lines. These results suggested that nanotopography produced by deposition of nanostructured TiO2 onto Ti alloy surfaces might enhance corrosion resistance, biocompatibility, and cell integration for implants made of Ti alloys.

  17. Electrodeposition of HAp coatings on Ti6Al4V alloy and its electrochemical behavior in simulated body fluid solution

    NASA Astrophysics Data System (ADS)

    Thanh Dinh, Thi Mai; Thom Nguyen, Thi; Pham, Thi Nam; Phuong Nguyen, Thu; Thu Trang Nguyen, Thi; Hoang, Thai; Grossin, David; Bertrand, Ghislaine; Drouet, Christophe

    2016-06-01

    Hydroxyapatite (HAp) coatings were prepared on Ti6Al4V substrate by electrodeposition method from electrolyte solution containing Ca(NO3)2, NH4H2PO4 and NaNO3. The results show that the HAp coatings were single phase crystals of HAp. Scanning electron microscope (SEM) images present that HAp/Ti6Al4V have flake shapes which arrange to form like-coral agglomerates. In vitro test of the Ti6Al4V and HAp/Ti6Al4V in simulated body fluid (SBF) solution was investigated with different immersion times. pH of SBF solution decreased and the mass of materials increased. SEM images prove the formation of apatite on the surface of Ti6Al4V and HAp/Ti6Al4V. The corrosion current density during immersion time of substrate is always higher than the one of HAp/Ti6Al4V because the deposited HAp can protect well for the substrate.

  18. Reduced toxicity and superior cellular response of preosteoblasts to Ti-6Al-7Nb alloy and comparison with Ti-6Al-4V.

    PubMed

    Challa, V S A; Mali, S; Misra, R D K

    2013-07-01

    There are serious concerns on the toxicity of vanadium in Ti-6Al-4V alloy. In this regard, we describe the biological footprint of Ti-6Al-4V and compare with a viable alternate Ti-6Al-7Nb alloy, in terms of novel experimentation pertaining to cellular activity that include qualitative and quantitative analysis of Feret's diameter of cells, area, and perimeter, and proteins-actin, vinculin, and fibronectin. Interestingly, Ti-6Al-7Nb was characterized by superior cell attachment, proliferation, viability, morphology, and spread, which were significantly different from Ti-6Al-4V alloy. Additionally, immunofluorescence studies demonstrated stronger vinculin signals associated with actin stress fibers in the outer regions of the cells and cellular extensions in Ti-6Al-7Nb alloy. These striking observations suggest enhanced cell-substrate interaction and activity on the surface of niobium-containing titanium alloy. The significant differences in the cellular response between the two alloys clearly point to the determining role of alloying element (Nb versus V) in a conclusive manner. Based on this study, next generation of titanium alloys is proposed to focus on niobium-containing alloy.

  19. Grain Refinement of Freeform Fabricated Ti-6Al-4V Alloy Using Beam/Arc Modulation

    NASA Technical Reports Server (NTRS)

    Mitzner, Scott; Liu, Stephen; Domack, Marcia S.; Hafley, Robert A.

    2012-01-01

    Grain refinement can significantly improve the mechanical properties of freeform-fabricated Ti-6Al-4V alloy, promoting increased strength and enhanced isotropy compared with coarser grained material. Large beta-grains can lead to a segregated microstructure, in regard to both alpha-phase morphology and alpha-lath orientation. Beam modulation, which has been used in conventional fusion welding to promote grain refinement, is explored in this study for use in additive manufacturing processes including electron beam freeform fabrication (EBF(sup 3)) and gas-tungsten arc (GTA) deposition to alter solidification behavior and produce a refined microstructure. The dynamic molten pool size induced by beam modulation causes rapid heat flow variance and results in a more competitive grain growth environment, reducing grain size. Consequently, improved isotropy and strength can be achieved with relatively small adjustments to deposition parameters.

  20. Additive Manufacturing of Ti-6Al-4V Using a Pulsed Laser Beam

    NASA Astrophysics Data System (ADS)

    Nassar, Abdalla R.; Reutzel, Edward W.

    2015-06-01

    Microstructural development in directed-energy additive manufacturing of metal components is a complex process that produces parts with materials whose microstructure and properties are influenced by multiple heating and cooling cycles. Much work has been undertaken to correlate microstructural development with processing conditions, such as laser power and processing speed. Here, the microstructure and indentation hardness of a Ti-6Al-4V component processed with a pulsing laser beam and a continuous wave (CW) laser beam are investigated. It is found that the pulsed-beam build showed no statistically significant variation in lath width or indentation hardness with build height while the build deposited with the CW beam showed a statistically significant decrease in hardness and an increase in lath width near the middle of the build. The reduction in variability with beam pulsing is attributed to rapid cooling rates within the melt pool, a greater degree of melt pool stirring, and reduced aging during part build-up.

  1. Mechanical stability of Ti6Al4V implant material after femtosecond laser irradiation

    NASA Astrophysics Data System (ADS)

    Symietz, Christian; Lehmann, Erhard; Gildenhaar, Renate; Hackbarth, Andreas; Berger, Georg; Krüger, Jörg

    2012-07-01

    The surface of a titanium alloy (Ti6Al4V) implant material was covered with a bioactive calcium alkali phosphate ceramic with the aim to accelerate the healing and to form a stronger bond to living bone tissue. To fix the ceramic powder we used a femtosecond laser, which causes a thin surface melting of the metal. It is a requirement to prove that the laser irradiation would not reduce the lifetime of implants. Here we present the results of mechanical stability tests, determined by the rotating bending fatigue strength of sample rods. After describing the sample surfaces and their modifications caused by the laser treatment we give evidence for an unchanged mechanical stability. This applies not only to the ceramic fixation but also to a comparatively strong laser ablation.

  2. Structure-process-property relations in excimer laser surface processed Ti-6Al-4V alloy

    SciTech Connect

    Jervis, T.R.; Zocco, T.G.; Steele, J.H. Jr.

    1990-01-01

    Excimer laser processing results in very rapid solidification of metal surfaces. In addition to mixing or segregation processes, rapid heat treatment can result in phase transformations which yield beneficial surface properties. We have investigated the effect of pulsed excimer laser radiation on the microstructure and surface hardness of Ti-6Al-4V alloy. This material undergoes a well defined martensite transformation during rapid quenching from temperatures in the {beta} phase field. The depth of the transformed layer is thus a marker for the temperature profile during processing. We find that the depth of the transformed layer agrees well with a simple 1-D calculation of heat flow following the laser pulse. As measured by the nanoindenter, we find that the surface martensite is softer than the as-rolled alloy. Multiple pulse processing at high fluences results in an increase in surface hardness, but at a depth much less than that of the martensite, suggesting an independent mechanism. 10 refs., 4 figs.

  3. Tool wear in cryogenic turning of Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Venugopal, K. A.; Paul, S.; Chattopadhyay, A. B.

    2007-01-01

    Though titanium alloys are being increasingly sought in a wide variety of engineering and biomedical applications, their manufacturability, especially machining and grinding imposes lot of constraints. Rapid tool wear encountered in machining of titanium alloys is a challenge that needs to be overcome. Cryogenic machining with liquid nitrogen as coolant is being investigated by researchers to reduce the cutting zone temperatures and enhance the tool life. The effects of cryogenic cooling have been studied on growth and nature tool wear in the present investigation while turning Ti-6Al-4V alloy bars with microcrystalline uncoated carbide inserts under dry, wet and cryogenic cooling environments in the cutting velocity range of 70-100 m/min. Cryogenic cooling by liquid nitrogen jets enabled substantial improvement in tool life through reduction in adhesion-dissolution-diffusion tool wear through control of machining temperature desirably at the cutting zone.

  4. Microstructure and inclusion of Ti-6Al-4V fabricated by selective laser melting

    NASA Astrophysics Data System (ADS)

    Huang, Qianli; Hu, Ningmin; Yang, Xing; Zhang, Ranran; Feng, Qingling

    2016-09-01

    Selective laser melting (SLM) was used in fabricating the dense part from pre-alloyed Ti-6Al-4V powder. The microstructural evolution and inclusion formation of as-fabricated part were characterized in depth. The microstructure was characterized by features of columnar prior β grains and acicular martensite α'. High density defects such as dislocations and twins can be produced in SLM process. Investigations on the inclusions find out that hard alpha inclusion, amorphous CaO and microcrystalline Al2O3 are three main inclusions formed in SLM. The inclusions formed at some specific sites on melt pool surface. The microstructural evolution and inclusion formation of as-fabricated material are closely related to the SLM process.

  5. Cold Sprayability of Mixed Commercial Purity Ti Plus Ti6Al4V Metal Powders

    NASA Astrophysics Data System (ADS)

    Aydin, Huseyin; Alomair, Mashael; Wong, Wilson; Vo, Phuong; Yue, Stephen

    2017-02-01

    In the present work, metallic composite coatings of commercial purity Ti plus Ti6Al4V were produced by cold spraying to explore the effect of mixing on porosity and mechanical properties of the coatings. The coatings were deposited using N2 gas at 800 °C and 4 MPa pressure on 1020 steel substrate. Coating characteristics were studied by examining porosity percentages and Vickers's hardness. The microstructure was examined using optical and electron microscopy techniques. It was observed that mixing metal powders can lead to improvements in cold sprayability, specifically decreases in the porosity of the `matrix' powder. It is shown that a critical addition can significantly influence porosity, but above this critical level, there is a little change in porosity. Hardness differences between the two powders are considered to be the first-order influence, but differences in particle sizes and morphology may also be contributing factors.

  6. Yield Behavior of Solution Treated and Aged Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Ring, Andrew J.; Baker, Eric H.; Salem, Jonathan A.; Thesken, John C.

    2014-01-01

    Post yield uniaxial tension-compression tests were run on a solution treated and aged (STA), titanium 6-percent aluminum 4-percent vanadium (Ti-6Al-4V) alloy to determine the yield behavior on load reversal. The material exhibits plastic behavior almost immediately on load reversal implying a strong Bauschinger effect. The resultant stress-strain data was compared to a 1D mechanics model and a finite element model used to design a composite overwrapped pressure vessel (COPV). Although the models and experimental data compare well for the initial loading and unloading in the tensile regime, agreement is lost in the compressive regime due to the Bauschinger effect and the assumption of perfect plasticity. The test data presented here are being used to develop more accurate cyclic hardening constitutive models for future finite element design analysis of COPVs.

  7. Fatigue crack growth rate characteristics of laser shock peened Ti-6Al-4V

    SciTech Connect

    Ruschau, J.J.; John, R.; Thompson, S.R.; Nicholas, T.

    1999-07-01

    The fatigue crack growth rate (FCGR) characteristics of Laser Shock Peened (LSP) titanium 6Al-4V were examined and compared to those of unprocessed material. The FCGR resistance of LSP processed material tested at low stress ratios (R) is shown to be significantly greater than for unprocessed, baseline material. The increased damage tolerance can be attributed to the large residual compressive stresses generated by the LSP process. Differences in the growth rate behavior due to LSP can be accounted for by using the closure corrected effective stress intensity range. {Delta}K{sub eff}, which takes into account only the portion of loading above the crack opening load. The rationale of using {Delta}K{sub eff} is also demonstrated through fractographic investigations.

  8. Effect of Microstructures on the Dynamic Deformation Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Kim, Jin-Young; Shim, In-Ok; Hong, Soon-Hyung

    The effects of microstructures of Ti-6Al-4V alloy on the flow stresses and fracture behaviors at quasi-static and dynamic deformation conditions were investigated. Specimens of different sizes and fractions of α globules in equiaxed and bimodal structures were compressed at the strain rate of 2×10-3/s and 3×103/s using hydraulic testing machine and split Hopkinson pressure bar, respectively. The a globule size in equiaxed structure changed the level of flow stresses, but did not affect the strain hardening characteristics. Meanwhile, the volume fraction of α globule (or lamellar phase) in bimodal structures influenced both the flow stress and strain hardening exponent at quasi-static and dynamic deformation conditions. Bimodal structure of 50% lamellar fraction is considered to be more favorable in dynamic deformation condition at strain rate regime of 3×103/s than equiaxed or bimodal one having higher lamellar fraction.

  9. Viscoelastoplastic Deformation and Damage Response of Titanium Alloy, Ti-6Al-4V, at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Arnold, Steven M.; Lerch, Bradley A.; Saleeb, Atef F.; Kasemer, Matthew P.

    2013-01-01

    Time-dependent deformation and damage behavior can significantly affect the life of aerospace propulsion components. Consequently, one needs an accurate constitutive model that can represent both reversible and irreversible behavior under multiaxial loading conditions. This paper details the characterization and utilization of a multi-mechanism constitutive model of the GVIPS class (Generalized Viscoplastic with Potential Structure) that has been extended to describe the viscoelastoplastic deformation and damage of the titanium alloy Ti-6Al-4V. Associated material constants were characterized at five elevated temperatures where viscoelastoplastic behavior was observed, and at three elevated temperatures where damage (of both the stiffness reduction and strength reduction type) was incurred. Experimental data from a wide variety of uniaxial load cases were used to correlate and validate the proposed GVIPS model. Presented are the optimized material parameters, and the viscoelastoplastic deformation and damage responses at the various temperatures.

  10. Investigating the Effects of Pin Tool Design on Friction Stir Welded Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Rubisoff, H. A.; Querin, J. A.; Schneider, Judy A.; Magee, D.

    2009-01-01

    Friction stir welding (FSWing), a solid state joining technique, uses a non-consumable rotating pin tool to thermomechanically join materials. Heating of the weldment caused by friction and deformation is a function of the interaction between the pin tool and the work piece. Therefore, the geometry of the pin tool is in part responsible for the resulting microstructure and mechanical properties. In this study microwave sintered tungsten carbide (WC) pin tools with tapers and flats were used to FSW Ti-6Al-4V. Transverse sections of welds were mechanically tested, and the microstructure was characterized using optical microscopy (OM) and scanning election microscopy (SEM). X-ray diffraction (XRD) and electron back-scatter diffraction (EBSD) were used to characterize the texture within the welds produced from the different pin tool designs.

  11. Microwave-assisted fabrication of strontium doped apatite coating on Ti6Al4V.

    PubMed

    Zhou, Huan; Kong, Shiqin; Pan, Yan; Zhang, Zhiguo; Deng, Linhong

    2015-11-01

    Strontium has been shown to be a beneficial dopant to calcium phosphates when incorporated at nontoxic level. In the present work we studied the possibility of solution derived doping strontium into calcium phosphate coatings on titanium alloy Ti6Al4V based implants by a recently reported microwave-assisted method. By using this method strontium doped calcium phosphate nuclei were deposited to pretreated titanium alloy surface dot by dot to compose a crack-free coating layer. The presence of strontium in solution led to reduced roughness of the coating and finer nucleus size formed. In vitro study found that proliferation and differentiation of osteoblast cells seeded on the coating were influenced by strontium content in coatings, showing an increasing followed by a decreasing behavior with increasing substitution of calcium by strontium. It is suggested that this new microwave-assisted strontium doped calcium phosphate coatings may have great potential in implant modification.

  12. Thinning Behavior Simulations in Superplastic Forming of Friction Stir Processed Titanium 6Al-4V

    NASA Astrophysics Data System (ADS)

    Edwards, Paul D.; Sanders, Daniel G.; Ramulu, M.; Grant, Glenn; Trapp, Tim; Comley, Peter

    2010-06-01

    A study was undertaken to simulate the thinning behavior of titanium 6Al-4V alloy sheet during Superplastic Forming and to evaluate the feasibility of controlling thinning in areas of interest with Friction Stir Processing (FSP) of the material. The commercially available Finite Element Analysis software ABAQUS was used to execute these simulations. Material properties of the parent sheet and the Friction Stir Processed regions input into the models were determined experimentally by elevated temperature tensile testing. The results of these simulations were compared to experimental test results via Superplastically Forming representative aerospace parts and analytical computations for validation. It was found that numerical simulations can be used to predict the thin-out characteristics of superplastically formed titanium parts and the thin-out can be controlled in desired areas by FSP, locally, prior to forming.

  13. Effect of Thermodiffusion Nitriding on Cytocompatibility of Ti-6Al-4V Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Pohrelyuk, I. M.; Tkachuk, O. V.; Proskurnyak, R. V.; Boiko, N. M.; Kluchivska, O. Yu.; Stoika, R. S.

    2016-04-01

    The nitrided layer was formed on the surface of Ti-6Al-4V titanium alloy by the thermodiffusion saturation in nitrogen at the atmospheric pressure. The study of the vitality of pseudonormal human embryo kidney cells of the HEK293T line showed that their cultivation in the presence of the untreated alloy sample is accompanied by a statistically significant reduction in the number of living cells compared with the control sample (untreated cells), whereas their cultivation in the presence of the nitrided alloy sample does not change the cell number considerably. In addition, it was shown that cell behavior in the presence of the nitrided sample differs only slightly from the control sample, whereas the growth of cells in the presence of the untreated alloy differed significantly from that in the control sample, demonstrating small groups of cells instead of their big clusters.

  14. Corrosion of Ti6Al4V pins produced by direct metal laser sintering

    NASA Astrophysics Data System (ADS)

    de Damborenea, J. J.; Arenas, M. A.; Larosa, Maria Aparecida; Jardini, André Luiz; de Carvalho Zavaglia, Cecília Amélia; Conde, A.

    2017-01-01

    Direct Metal Laser Sintering (DMLS) technique allows the manufacturing a wide variety of medical devices for any type of prosthetic surgery (HIP, dental, cranial, maxillofacial) as well as for internal fixation devices (K-Wires or Steinmann Pins). There are a large number of research studies on DMLS, including microstructural characterization, mechanical properties and those based on production quality assurance but the influence of porosity in the corrosion behavior of these materials not been sufficiently considered. In the present paper, surgical pins of Ti6Al4V have been produced by DMLS. After testing in a phosphate buffered saline solution, the surface of the titanium alloy appeared locally covered by a voluminous white oxide. This unexpected behavior was presumably due to the existence of internal defects in the pins as result of the manufacturing process. The importance of these defects-that might act as crevice nucleation sites- has been revealed by electrochemical techniques and confirmed by computed tomography.

  15. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys

    PubMed Central

    Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints. PMID:26383641

  16. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys.

    PubMed

    Maleki-Ghaleh, Hossein; Hafezi, Masoud; Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints.

  17. Pulsed Nd: YAG laser drilling of aerospace materials (Ti-6Al-4V)

    NASA Astrophysics Data System (ADS)

    Bahar, N. D.; Marimuthu, S.; Yahya, W. J.

    2016-10-01

    This paper studies the influence of Nd:YAG (neodymium-doped yttrium aluminium garnet) laser process parameters on laser drilled hole quality. Ti-6Al-4V of 1 mm and 3 mm thickness were used as the workpiece substrate. The principal findings are mainly based on minimising the taper angle in laser drilled holes, reducing the heat affected zone and reducing the production of spatter. Identification of key process variables associated with laser drilling process is accomplished by trial experimentation. Using the identified key process variables, further experiments were then performed with the assistance of statistical design of experiment (DOE) to find the interaction and individual effects of various laser process parameters on laser drilled hole quality. The lowest taper angle of 1.8 degrees was achieved with use of nitrogen as the assist gas. Furthermore, from the laser process observations, it was found that laser power significantly affects the quality of the laser drilled hole. Increase in laser power would increase the hole size and result in more spatter on the entry hole surfaces. The nozzle focus position substantially influenced the laser drilled hole size. The amount of spatter deposits increased with decrease in the nozzle offset. Increase in laser frequency significantly increased the exit diameter, which resulted in smaller taper angle. Number of pulse required to drill through a workpiece depends on the material properties and physical properties of the material. For 1mm Ti-6Al-4V, a minimum of two pulses was required to successfully removed the material during drilling and a minimum of 4 pulses was required to drill through the same material with 3mm thickness.

  18. Acoustic emission during fatigue of porous-coated Ti-6Al-4V implant alloy.

    PubMed

    Kohn, D H; Ducheyne, P; Awerbuch, J

    1992-01-01

    Acoustic emission (AE) events and event intensities (e.g., event amplitude, counts, duration, and energy counts) were recorded and analyzed during fatigue loading of uncoated and porous-coated Ti-6Al-4V. AE source location, spatial filtering, event, and event intensity distributions were used to detect, monitor, analyze, and predict failures. AE provides the ability to spatially and temporally locate multiple fatigue cracks, in real time. Fatigue of porous-coated Ti-6Al-4V is governed by a sequential, multimode fracture process of: transverse fracture in the porous coating; sphere/sphere and sphere/substrate debonding; substrate fatigue crack initiation; slow and rapid substrate fatigue crack propagation. Because of the porosity of the coating, the different stages of fracture within the coating occur in a discontinuous fashion. Therefore, the AE events generated are intermittent and the onset of each mode of fracture in the porous coating can be detected by increases in AE event rate. Changes in AE event rate also correspond to changes in crack extension rate, and may therefore be used to predict failure. AE offers two distinct advantages over conventional optical and microscopic methods of analyzing fatigue cracks--it is more sensitive and it can determine the time history of damage progression. The magnitude of the AE event intensities increased with increasing stress. Failure mechanisms are best differentiated by analyzing AE event amplitudes. Intergranular fracture and microvoid coalescence generated the highest AE event amplitudes (100 dB), whereas, plastic flow and friction generated the lowest AE event amplitudes (55-65 dB). Fractures in the porous coating were characterized by AE event amplitudes of less than 80 dB.

  19. The corrosion behaviour of Ti-6Al-4V, Ti-6Al-7Nb and Ti-13Nb-13Zr in protein solutions.

    PubMed

    Khan, M A; Williams, R L; Williams, D F

    1999-04-01

    Ti alloys are used in orthopaedic applications owing to their appropriate mechanical properties and their excellent corrosion resistance. The release of titanium and the other alloying elements into the surrounding tissue has been reported due either to passive corrosion or accelerating processes such as wear. Since the passive layer can be broken down in certain circumstances by wear it is important to study the ability of these alloys to repassivate in biological environments, in particular in the presence of proteins, and evaluate how the repassivated surface may vary from the original surface. In this study we investigated the ability of Ti-6Al-4V, Ti-6Al-7Nb and Ti-13Nb-13Zr to repassivate in phosphate buffered saline (PBS), bovine albumin solutions in PBS and 10% foetal calf serum in PBS at different pH values and at different albumin concentrations. It was found that an increase in pH had a greater effect on the corrosion behaviour of Ti-6Al-4V and Ti-6Al-7Nb than on Ti-13Nb-13Zr in PBS and that the addition of protein to the PBS reduced the influence of pH on the corrosion behaviour of all the alloys. The effect of the corrosion and repassivation was investigated by measuring changes in the surface hardness of the alloys and it was found that corrosion reduced the hardness of the surface oxides of all the alloys. In PBS the reduction was smallest for Ti-6Al-4V and largest for Ti-13Nb- 3Zr and that corrosion in protein solutions further reduced the hardness of the surface oxides. This effect was greater for Ti-6Al-4V and Ti-6Al-7Nb than for Ti-13Nb-13Zr. In conclusion, proteins in the environment appear to interact with the repassivation process at the surface of these alloys and influence the resulting surface properties.

  20. Temperature Histories of Ti-6Al-4V Pulsed-Mode Laser Welds Calculated Using Multiple Constraints

    DTIC Science & Technology

    2015-08-12

    Naval Research Laboratory Washington, DC 20375-5320 NRL/MR/6390--15-9621 Temperature Histories of Ti-6Al-4V Pulsed-Mode Laser Welds Calculated Using...b. ABSTRACT c. THIS PAGE 18. NUMBER OF PAGES 17. LIMITATION OF ABSTRACT Temperature Histories of Ti-6Al-4V Pulsed-Mode Laser Welds Calculated Using...plate structures. The results of the case studies provide parametric representations of weld temperature histories that can be adopted as input data to

  1. Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

    PubMed

    Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types.

  2. Simulations and Experiments of the Nonisothermal Forging Process of a Ti-6Al-4V Impeller

    NASA Astrophysics Data System (ADS)

    Prabhu, T. Ram

    2016-09-01

    In the present study, a nonisothermal precision forging process of a Ti-6Al-4V first-stage impeller for the gas turbine engine was simulated using the finite element software. The simulation results such as load requirements, damage, velocity field, stress, strain, and temperature distributions are discussed in detail. Simulations predicted the maximum load requirement of about 80 MN. The maximum temperature loss was observed at the contour surface regions. The center and contour regions are the high-strained regions in the part. To validate the model, forging experiments mimicking simulations were performed in the α + β phases region (930 °C). The selected locations of the part were characterized for tensile properties at 27 and 200 °C, hardness, microstructure, grain size, and the amount of primary α phase based on the strain distribution results. The soundness of the forged part was verified using fluorescent penetrant test (Mil Std 2175 Grade A) and ultrasonic test (AMS 2630 class A1). From the experimental results, it was found that the variations in the hardness, tensile properties at room, and elevated temperature are not significant. The microstructure, grain size, and primary α phase content are nearly same.

  3. Surface Integrity of Titanium Alloy Ti-6Al-4 V in Ball end Milling

    NASA Astrophysics Data System (ADS)

    Mhamdi, M.-B.; Boujelbene, M.; Bayraktar, E.; Zghal, A.

    With the evolution of machine tools and the emergence of new cutting tools such as cermet, CBN; and in framework of the production of parts with complex geometry, the manufacturers were able to realize more and more parts of complex shape. The multi-axis machining is the main technique for achieving the free form; in fact the multi-axis milling with ball end tools attracts the interest of the aerospace industry and the mussel industry which continues to seek ways to improve the surface quality of finished parts. The titanium alloy is widely used in aerospace industry is the subject of this study in fact, the integrity of the surfaces of parts produced by multi-axis milling is an issue more relevant than ever for the aerospace industry. This paper aims to study the influence of the tool position and the parameters cutting precisely the speed feed Vf, the engagement of the tool on the roughness 3 D, micro-hardness and microstructure alteration created in sub-surface during the milling of concave surface of titanium alloy type Ti-6Al-4 V.

  4. Effects of Defects in Laser Additive Manufactured Ti-6Al-4V on Fatigue Properties

    NASA Astrophysics Data System (ADS)

    Wycisk, Eric; Solbach, Andreas; Siddique, Shafaqat; Herzog, Dirk; Walther, Frank; Emmelmann, Claus

    Laser Additive Manufacturing (LAM) enables economical production of complex lightweight structures as well as patient individual implants. Due to these possibilities the additive manufacturing technology gains increasing importance in the aircraft and the medical industry. Yet these industries obtain high quality standards and demand predictability of material properties for static and dynamic load cases. However, especially fatigue and crack propagation properties are not sufficiently determined. Therefore this paper presents an analysis and simulation of crack propagation behavior considering Laser Additive Manufacturing specific defects, such as porosity and surface roughness. For the mechanical characterization of laser additive manufactured titanium alloy Ti-6Al-4V, crack propagation rates are experimentally determined and used for an analytical modeling and simulation of fatigue. Using experimental results from HCF tests and simulated data, the fatigue and crack resistance performance is analyzed considering material specific defects and surface roughness. The accumulated results enable the reliable prediction of the defects influence on fatigue life of laser additive manufactured titanium components.

  5. Properties of ion implanted Ti-6Al-4V processed using beamline and PSII techniques

    SciTech Connect

    Walter, K.C.; Woodring, J.S.; Nastasi, M.; Munson, C.M.; Williams, J.M.; Poker, D.B.

    1996-12-31

    The surface of Ti-6Al-4V (Ti64) alloy has been modified using beamline implantation of boron. In separate experiments, Ti64 has been implanted with nitrogen using a plasma source ion implantation (PSII) technique utilizing either ammonia (NH{sub 3}), nitrogen (N{sub 2}), or their combinations as the source of nitrogen ions. Beamline experiments have shown the hardness of the N-implanted surface saturates at a dose level of {approximately} 4 {times} 10{sup 17} at/cm{sup 2} at {approximately} 10 GPa. The present work makes comparisons of hardness and tribological tests of (1) B implantation using beamline techniques, and (2) N implanted samples using ammonia and/or nitrogen gas in a PSII process. The results show that PSII using N{sub 2} or NH{sub 3} gives similar hardness as N implantation using a beamline process. The presence of H in the Ti alloy surface does not affect the hardness of the implanted surface. Boron implantation increased the surface hardness by as much as 2.5x at the highest dose level. Wear testing by a pin-on-disk method indicated that nitrogen implantation reduced the wear rate by as much as 120x, and boron implantation reduced the wear rate by 6.5x. Increased wear resistance was accompanied by a decreased coefficient of friction.

  6. Modelling and simulation of effect of ultrasonic vibrations on machining of Ti6Al4V.

    PubMed

    Patil, Sandip; Joshi, Shashikant; Tewari, Asim; Joshi, Suhas S

    2014-02-01

    The titanium alloys cause high machining heat generation and consequent rapid wear of cutting tool edges during machining. The ultrasonic assisted turning (UAT) has been found to be very effective in machining of various materials; especially in the machining of "difficult-to-cut" material like Ti6Al4V. The present work is a comprehensive study involving 2D FE transient simulation of UAT in DEFORM framework and their experimental characterization. The simulation shows that UAT reduces the stress level on cutting tool during machining as compared to that of in continuous turning (CT) barring the penetration stage, wherein both tools are subjected to identical stress levels. There is a 40-45% reduction in cutting forces and about 48% reduction in cutting temperature in UAT over that of in CT. However, the reduction magnitude reduces with an increase in the cutting speed. The experimental analysis of UAT process shows that the surface roughness in UAT is lower than in CT, and the UATed surfaces have matte finish as against the glossy finish on the CTed surfaces. Microstructural observations of the chips and machined surfaces in both processes reveal that the intensity of thermal softening and shear band formation is reduced in UAT over that of in CT.

  7. Evaluation of microstructural development in electron beam melted Ti-6Al-4V

    SciTech Connect

    Safdar, A.; Wei, L.-Y.; Snis, A.; Lai, Z.

    2012-03-15

    In the current work an investigation of the microstructures of EBM built Ti-6Al-4V test bars has been performed using OM, SEM, TEM and XRD. It has been found that the prior {beta} phase, that formed during the initial solidification, possesses a column shaped morphology with growing direction parallel to built direction. Typical ({alpha} + {beta}) structures namely Widmanstaetten {alpha} platelets with rod-like {beta} phase formed on the interfaces of the fine {alpha} grains, have been observed in the columnar prior {beta} grains. Grain boundary {alpha} phase was found to be formed around the boundaries of the columnar prior {beta} grains. Different phases present in the parts, especially the BCC {beta} phases have been characterized. The TEM/EDX results indicate very high V composition in the {beta} phase. Results of TEM/SAED and XRD also revealed that a superlattice structure could be present in the {beta} phase. Phase transformation sequence is discussed according to the processing history and the microstructures observed. - Highlights: Black-Right-Pointing-Pointer {alpha} + {beta} and individual {beta} phase is observed and characterized by SEM, TEM and XRD. Black-Right-Pointing-Pointer {beta}-phase is identified as rod-like structure embedded in {alpha} matrix and platelets. Black-Right-Pointing-Pointer Phase transformation sequence is discussed as per thermal history and microstructures.

  8. Wetting Behavior of Laser Synthetic Surface Micro Textures on Ti-6Al-4V for Bioapplication

    SciTech Connect

    Dahotre, Narendra B; Paital, Sameer R; Samant, Anoop N; Daniel, Claus

    2010-01-01

    Wettability at the surface of an implant material play a key role in its success as it modulate the protein adsorption and thereby influences cell attachment and tissue integration at the interface. Hence, surface engineering of implantable materials to enhance wettability to physiological fluid under in vivo conditions is an area of active research. In light of this, in the present work a laser based optical interference and direct melting techniques were used to develop synthetic micro textures on Ti-6Al-4V alloys and their effects on wettability were systematically studied. Improved wettability to simulated body fluid and distilled water was observed for the Ca-P coatings obtained by direct melting technique. This superior wettability was attributed to both the appropriate surface chemistry and three dimensional surface features obtained using this technique. To assert a better control on surface texture and wettability a three dimensional thermal model based on COMSOL sTM multiphysics was employed to predict the features obtained by laser melting technique. The effect of physical texture and wetting on biocompatibility of laser processed Ca-P coating was evaluated in the preliminary efforts on culturing of mouse MC3T3-E1 osteoblast cells.

  9. Characterization of high energy ion implantation into Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Carroll, M. P.; Stephenson, K.; Findley, K. O.

    2009-06-01

    Ion implantation is a surface modification process that can improve the wear, fatigue, and corrosion resistance for several metals and alloys. Much of the research to date has focused on ion energies less than 1 MeV. With this in mind, Ti-6Al-4V was implanted with Al 2+, Au 3+, and N + ions at energies of 1.5 and 5 MeV and various doses to determine the effects on strengthening of a high energy beam. A post heat treatment on the specimens implanted with Al 2+ samples was conducted to precipitate Ti xAl type intermetallics near the surface. Novel techniques, such as nanoindentation, are available now to determine structure-mechanical property relationships in near-surface regions of the implanted samples. Thus, nanoindentation was performed on pre-implanted, as-implanted, and post heat treated samples to detect differences in elastic modulus and hardness at the sub-micron scale. In addition, sliding wear tests were performed to qualitatively determine the changes in wear performance. The effect of this processing was significant for samples implanted with Al 2+ ions at 1.5 MeV with a dose higher than 1 × 10 16 ions/cm 2 where precipitation hardening likely occurs and with N + ions.

  10. Wetting behaviour of femtosecond laser textured Ti-6Al-4V surfaces

    NASA Astrophysics Data System (ADS)

    Cunha, Alexandre; Serro, Ana Paula; Oliveira, Vitor; Almeida, Amélia; Vilar, Rui; Durrieu, Marie-Christine

    2013-01-01

    The aim of the present work was to investigate the wetting behaviour of biomedical grade Ti-6Al-4V alloy surfaces textured by a femtosecond laser treatment. The material was treated in ambient atmosphere using an Yb: KYW chirped-pulse-regenerative amplification laser with a wavelength of 1030 nm and a pulse duration of 500 fs. Four main types of surface textures were obtained depending on the processing parameters and laser treatment method. These textures consist of: (1) nanoscale laser-induced periodic surface structures (LIPSS); (2) nanopillars; (3) a bimodal roughness distribution texture formed of LIPSS overlapping microcolumns; (4) a complex texture formed of LIPSS overlapping microcolumns with a periodic variation of the columns size in the laser scanning direction. The wettability of the surfaces was evaluated by the sessile drop method using distilled-deionized (DD) water and Hank's balanced salt solution (HBSS) as testing liquids. The laser treated surfaces present a hydrophilic behaviour as well as a high affinity for the saline solution, with equilibrium contact angles in the ranges 24.1-76.2° for DD water and 8.4-61.8° for HBSS. The wetting behaviour is anisotropic, reflecting the anisotropy of the surface textures.

  11. Synthesis and In vitro Evaluation of Electrodeposited Barium Titanate Coating on Ti6Al4V.

    PubMed

    Rahmati, Shahram; Basiriani, Mohammad Basir; Rafienia, Mohammad; Yaghini, Jaber; Raeisi, Keyvan

    2016-01-01

    Osseointegration has been the concern of implantology for many years. Researchers have used various ceramic coatings for this purpose; however, piezoelectric ceramics (e.g., barium titanate [BTO]) are a novel field of interest. In this regard, BTO (BaTiO3) coating was fabricated by electrophoretic deposition on Ti6Al4V medical alloy, using sol-gel-synthesized nanometer BTO powder. Structure and morphologies were studied using X-ray diffraction and scanning electron microscopy (SEM), respectively. Bioactivity response of coated samples was evaluated by SEM and inductively coupled plasma (ICP) analysis after immersion in simulated body fluid (SBF). Cell compatibility was also studied via MTT assay and SEM imaging. Results showed homogenous coating with cubic structure and crystallite size of about 41 nm. SEM images indicated apatite formation on the coating after 7 days of SBF immersion, and ICP analysis approved ions concentration decrement in SBF. Cells showed flattened morphology in intimate contact with coating after 7 days of culture. Altogether, coated samples demonstrated appropriate bioactivity and biocompatibility.

  12. Microstructure Evolution during Friction Stir Welding of Mill-Annealed Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Pilchak, A. L.; Tang, W.; Sahiner, H.; Reynolds, A. P.; Williams, J. C.

    2011-03-01

    In this study, mill-annealed Ti-6Al-4V plates were successfully friction stir welded over a wide range of processing parameters using a tungsten-1 pct La2O3 tool. Two K-type thermocouples embedded in the tool indicated that approximately 25 pct of the heat generated during welding was transferred out of the workpiece and into the tool. The thermocouple data, combined with observations of the microstructure, indicated that the stir zone of all welds exceeded the β transus. The microstructure and texture of two representative welds made just above and high above the β transus were investigated with scanning electron microscopy and electron backscatter diffraction (EBSD). The β phase orientations were reconstructed with a fully automated technique from the as-collected α phase data through knowledge of the Burgers orientation relationship. The results suggest that the fine β grains in the stir zone are formed from the base material ahead of the advancing tool by dissolution of secondary and primary α phase, and there is no further recrystallization. These grains subsequently deform by slip and rotate toward the orientations that are most stable with respect to the shear deformation induced by the tool. In the highest temperature weld, diffusion tool wear in the form of periodically spaced bands provided an internal marker of the tool/workpiece interface during welding. The flow patterns evident within the tungsten-enriched bands suggest that flow is considerably more chaotic on the advancing side than in the central stir zone.

  13. Surface Deformation Behavior of BSTOA Ti-6Al-4V during Laser Shock Processing

    SciTech Connect

    El-Dasher, B S; Zaleski, T M; Gray, J J; Rybak, S J; Chen, H

    2005-07-21

    The surface of a beta solution treated and overaged (BSTOA) Ti-6Al-4V alloy specimen deformed by laser shock processing was studied using electron backscatter diffraction (EBSD), scanning electron microscopy (SEM), and atomic force microscopy (AFM). Slip steps were observed within grains oriented with their c-axis nearly parallel to the specimen surface normal. Based on the slip step traces and orientation information, the slip planes were determined to be (11{bar 2}2) for grains with their c-axis within 15{sup o} of the specimen surface normal and (11{bar 2}1) for grains with their c-axis between 15{sup o} and 40{sup o} away from the specimen surface normal. Although both these planes are known to belong to twinning systems, (11{bar 2}2)<11{bar 2}{bar 3}> and (11{bar 2}1)<11{bar 2}{bar 6}> respectively, the latter has not been observed to operate as a slip system. Examination of the Taylor factors associated with these slip systems shows that the grains with slip steps have the lowest Taylor factors. Determination of localized lattice rotations showed a unique behavior in grains with slip steps, such that all the lattice rotations were concentrated about the steps, with almost no orientation variations in between slip steps. This distribution indicates that stress concentrations exist at the slip steps, which could potentially affect the performance of the material.

  14. Joining of zirconium boride based refractory ceramics to Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Muolo, Maria Luigia; Ferrera, Elena; Morbelli, Luisa; Zanotti, Claudio; Passerone, Alberto

    2003-09-01

    The exploitation of the peculiar characteristics of ceramic refractory materials in extreme conditions (as for Thermal Protection Systems - TPS) often depends to a great extent on the ability to join different ceramics one to the other and to special metallic alloys. Joints may be achieved in a number of ways, but principally are made by either solid phase or liquid phase transformations (brazing). Brazed joints are difficult to realise in the presence of ceramic materials, due to the fact that they are not wet, in general, by liquid metals. This paper presents experimental results on the wettability characteristics of zirconium boride based materials (with Si3N4, Ni etc.) by an AgZr alloy, the microstructures and thermal tests of brazed joints with the special alloy Ti6Al4V. The wetting data will be examined in terms of interfacial characteristics and in terms of the kinetics of spreading. Thermal tests and models will be devoted to evaluate and measure the thermal insulation capacity of the ceramic layers in order to determine the optimal thickness as a function of the foreseen outer surface temperature.

  15. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    PubMed

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment.

  16. Texture Evolution During Laser Direct Metal Deposition of Ti-6Al-4V

    SciTech Connect

    Sridharan, Niyanth; Chaudhary, Anil; Nandwana, Peeyush; Babu, Sudarsanam Suresh

    2016-01-20

    Titanium alloys are used in a wide variety of high performance applications and hence the processing of the titanium and the resulting microstructures after additive manufacturing has received significant attention. During additive manufacturing the processing route involves the transition from a liquid to solid state. The addition of successive layers results in a complex microstructure due to solid-state transformations. The current study focuses on understanding the phase transformations and relate it to the transformation texture in Ti-6Al-4V to identify conditions leading to a strong alpha transformation texture. The as deposited builds were characterized using optical microscopy and electron backscattered diffraction. The results showed columnar prior β grains with a martensitic structure after the deposition of a single layer. On subsequent depositions the martensitic microstructure decomposes to a colony and basketweave microstructure with a stronger transformation texture. The alpha texture with a colony and basketweave microstructure shows a stronger transformation texture as a result of variant selection. Thus by controlling the cooling rate of the build from the β transus it is possible to control the alpha transformation texture.

  17. Arc distribution during the vacuum arc remelting of Ti-6Al-4V

    SciTech Connect

    Woodside, Charles Rigel; King, Paul E.; Nordlund, Chris

    2013-01-01

    Currently, the temporal distribution of electric arcs across the ingot during vacuum arc remelting (VAR) is not a known or monitored process parameter. Previous studies indicate that the distribution of arcs can be neither diffuse nor axisymmetric about the center of the furnace. Correct accounting for the heat flux, electric current flux, and mass flux into the ingot is critical to achieving realistic solidification models of the VAR process. The National Energy Technology Laboratory has developed an arc position measurement system capable of locating arcs and determining the arc distribution within an industrial VAR furnace. The system is based on noninvasive magnetic field measurements and a VAR specific form of the Biot–Savart law. The system was installed on a coaxial industrial VAR furnace at ATI Albany Operations in Albany, OR. This article reports on the different arc distributions observed during production of Ti-6Al-4V. It is shown that several characteristic arc distribution modes can develop. This behavior is not apparent in the existing signals used to control the furnace, indicating the measurement system is providing new information. It is also shown that the different arc distribution modes observed may impact local solidification times, particularly at the side wall.

  18. Electrochemical analysis of the UV treated bactericidal Ti6Al4V surfaces.

    PubMed

    Pacha-Olivenza, Miguel A; Gallardo-Moreno, Amparo M; Vadillo-Rodríguez, Virginia; González-Martín, M Luisa; Pérez-Giraldo, Ciro; Galván, Juan C

    2013-04-01

    This research investigates in detail the bactericidal effect exhibited by the surface of the biomaterial Ti6Al4V after being subjected to UV-C light. It has been recently hypothesized that small surface currents, occurring as a consequence of the electron-hole pair recombination taking place after the excitation process, are behind the bactericidal properties displayed by this UV-treated material. To corroborate this hypothesis we have used different electrochemical techniques, such as electrochemical impedance spectroscopy (EIS), potentiodynamic polarization plots and Mott-Schottky plots. EIS and Mott-Schottky plots have shown that UV-C treatment causes an initial increase on the surface electrical conduction of this material. In addition, EIS and polarization plots demonstrated that higher corrosion currents occur at the UV treated than at the non-irradiated samples. Despite this increase in the corrosion currents, EIS has also shown that such currents are not likely to affect the good stability of this material oxide film since the irradiated samples completely recovered the control values after being stored in dark conditions for a period not longer than 24h. These results agree with the already-published in vitro transitory behavior of the bactericidal effect, which was shown to be present at initial times after the biomaterial implantation, a crucial moment to avoid a large number of biomaterial associated infections.

  19. A Preliminary Study of Deformation Behavior of Friction Stir Welded Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Wang, Jiye; Su, Jianqing; Mishra, Rajiv S.; Xu, Ray; Baumann, John A.

    2014-08-01

    A preliminary study of deformation behavior of friction stir welded (FSW) Ti-6Al-4V was performed using two different tools with cylindrical and stepped spiral pin design for the welding process. The nugget regions experienced temperature above β transus and the matrix transformed to fine acicular α during cooling of the nugget. By using stepped spiral pin design, a local region with much refined grain structure and significant tool debris particles were observed. Room temperature tensile test showed increased strength and decreased ductility in the material from this region. Fractographic analysis revealed that tool debris particles served as void nucleation sites. Tensile tests of FSW material were carried out at 625 °C in the strain rates of 3 × 10-4 and 1 × 10-3 s-1. The strength was higher as compared to the as-received material. Microstructural evolution during tensile test was also investigated. Results showed that dynamic globularization occurred during the high temperature tensile test.

  20. Effect of Weld Tool Geometry on Friction Stir Welded Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Querin, Joseph A.; Schneider, Judy A.

    2008-01-01

    In this study, flat 0.250" thick Ti-6Al-4V panels were friction stir welded (FSWed) using weld tools with tapered pins. The five different pin geometries of the weld tools included: 0 degree (straight cylinder), 15 degree, 30 degree, 45 degree, and 60 degree angles on the frustum. All weld tools had a smooth 7 degree concave shoulder and were made from microwave sintered tungsten carbide. For each weld tool geometry, the FSW process parameters were optimized to eliminate internal defects. All the welds were produced in position control with a 2.5 degree lead angle using a butt joint configuration for the panels. The process parameters of spindle rpm and travel speed were varied, altering the hot working conditions imparted to the workpiece. Load cells on the FSWing machine allowed for the torque, the plunge force, and the plow force to be recorded during welding. Resulting mechanical properties were evaluated from tensile tests results of the FSWjoints. Variations in the material flow were investigated by use of microstructural analysis including optical microscopy (OM), scanning electron microscopy (SEM), and orientation image mapping (aIM).

  1. Microstructural Evolution in Friction Stir Welding of Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Rubisoff, H.; Querin, J.; Magee, D.; Schneider, J.

    2008-01-01

    Friction stir welding (FSW) is a thermo-mechanical process that utilizes a nonconsumable rotating pin tool to consolidate a weld joint. In the conventional FSW process, the pin tool is responsible for generating both the heat required to soften the material and the forces necessary to deform and combine the weld seam. As such, the geometry of the pin tool is important to the quality of the weld and the process parameters required to produce the weld. Because the geometry of the pin tool is limitless, a reduced set of pin tools was formed to systematically study their effect on the weldment with respect to mechanical properties and resultant microstructure. In this study 0deg, 15deg, 30deg, 45deg, and 60deg tapered, microwave sintered, tungsten carbide (WC) pin tools were used to FSW Ti-6Al-4V. Transverse sections of the weld were used to test for mechanical properties and to document the microstructure using optical microscopy. X-ray diffraction (XRD) was also used to characterize the microstructure in the welds. FSW results for the 45deg and 60deg pin tools are reported in this paper.

  2. Friction Stir-Welded Titanium Alloy Ti-6Al-4V: Microstructure, Mechanical and Fracture Properties

    NASA Astrophysics Data System (ADS)

    Sanders, D. G.; Edwards, P.; Cantrell, A. M.; Gangwar, K.; Ramulu, M.

    2015-05-01

    Friction stir welding (FSW) has been refined to create butt welds from two sheets of Ti-6Al-4V alloy to have an ultra-fine grain size. Weld specimen testing was completed for three different FSW process conditions: As welded, stress relieved, stress relieved and machined, and for the un-welded base material. The investigation includes macrostructure, microstructure, microhardness, tensile property testing, notched bar impact testing, and fracture toughness evaluations. All experiments were conducted in accordance with industry standard testing specifications. The microstructure in the weld nugget was found to consist of refined and distorted grains of alpha in a matrix of transformed beta containing acicular alpha. The enhanced fracture toughness of the welds is a result of increased hardness, which is attributed to an increase in alpha phase, increase in transformed beta in acicular alpha, and grain refinement during the weld process. The noted general trend in mechanical properties from as welded, to stress relieved, to stress relieved and machined conditions exhibited a decrease in ultimate tensile strength, and yield strength with a small increase in ductility and a significant increase in fracture toughness.

  3. Permanent mold casting of titanium alloy Ti-6Al-4V

    SciTech Connect

    Sadayappan, M.; Sahoo, M.; Lavender, C.; paul.jablonski, P.D.

    2008-01-01

    A literature review indicated that data on the effect of various casting defects, such as inclusions and porosity, on the properties of titanium alloy castings were not readily available. This information is required to reduce the cost of fabricating titanium castings for potential automotive applications. To this end, a research project was initiated to develop data on the as-cast properties of titanium alloy Ti-6Al-4V (Ti64). Step plate castings with 3.2, 6.3, 13, and 25 mm thick steps were produced in a high-density graphite mold following melting in an induction furnace with water-cooled copper hearth. The mechanical properties were determined in the as-cast condition and were found to be close to the values reported in standards. Few casting defects such as inclusions and porosity were observed, and the loss of strength due to these defects is not significant. It is shown that titanium castings with good mechanical properties can be produced in high-density graphite molds.

  4. New Strategies For Hole Making In Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Urbicain, G.; Olvera, D.; de Lacalle, L. N. López; Zamakona, I.; Rodal, P.

    2009-11-01

    The working conditions for the aircraft engines components demand a good response of their mechanical properties at high temperatures and aggressive environments. Those challenging conditions force the use of new materials like titanium (and nickel) based alloys, qualified as difficult-to-cut materials due to their low machinability. Among them, the Ti-6Al-4V is very widespread because of its high strength/weight ratio. On the other hand, a very demand task for aeronautical components is the hole making operation, being in most cases, the last performed operation. For this reason, drilling operation is strongly related to the quality and productivity since any machining error could damage the component in the final steps. Thus, drilling operation determines the minimum machining time which is reflected upon the cost per unit. This study focuses the attention on a relative new technique that could replace the conventional drilling resulting in a more added-value operation: ball helical milling (BHM). This new technique and a modified version (CBHM) were compared with a common drilling operation.

  5. Effect of SiC interlayer between Ti6Al4V alloy and hydroxyapatite films.

    PubMed

    Azem, Funda Ak; Birlik, Isil; Braic, Viorel; Toparli, Mustafa; Celik, Erdal; Parau, Anca; Kiss, Adrian; Titorencu, Irina; Vladescu, Alina

    2015-04-01

    Bioactive coatings are frequently used to improve the osseointegration of the metallic implants used in dentistry or orthopaedics. Among different types of bioactive coatings, hydroxyapatite (Ca10(PO4)6(OH)2) is one of the most extensively used due to its chemical similarities to the components of bones and teeth. In this article, production and characterization of hydroxyapatite films deposited on Ti6Al4V alloy prepared by magnetron sputtering were reported. Besides, SiC was deposited on substrate surface to study the interlayer effect. Obtained coatings were annealed at 600 °C for 30 and 120 min in a mixed atmosphere of N2 + H2O vapours with the heating rate of 12 °C min(-1). The effects of SiC interlayer and heat treatment parameters on the structural, mechanical and corrosion properties were investigated. After heat treatment process, the crystalline hydroxyapatite was obtained. Additionally, cell viability tests were performed. The results show that the presence of the SiC interlayer contributes a decrease in surface roughness and improves the mechanical properties and corrosion performance of the hydroxyapatite coatings. Biological properties were not affected by the presence of the SiC interlayer.

  6. Arc Distribution During the Vacuum Arc Remelting of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Woodside, C. Rigel; King, Paul E.; Nordlund, Chris

    2013-02-01

    Currently, the temporal distribution of electric arcs across the ingot during vacuum arc remelting (VAR) is not a known or monitored process parameter. Previous studies indicate that the distribution of arcs can be neither diffuse nor axisymmetric about the center of the furnace. Correct accounting for the heat flux, electric current flux, and mass flux into the ingot is critical to achieving realistic solidification models of the VAR process. The National Energy Technology Laboratory has developed an arc position measurement system capable of locating arcs and determining the arc distribution within an industrial VAR furnace. The system is based on noninvasive magnetic field measurements and a VAR specific form of the Biot-Savart law. The system was installed on a coaxial industrial VAR furnace at ATI Albany Operations in Albany, OR. This article reports on the different arc distributions observed during production of Ti-6Al-4V. It is shown that several characteristic arc distribution modes can develop. This behavior is not apparent in the existing signals used to control the furnace, indicating the measurement system is providing new information. It is also shown that the different arc distribution modes observed may impact local solidification times, particularly at the side wall.

  7. Simulation and experiment of near-field nanostructuring on Ti-6Al-4V surface

    NASA Astrophysics Data System (ADS)

    Tong, Yanqun; Shi, Lin; Huang, Jianyu; Wu, Xiaoyi

    2016-10-01

    In this paper, the near-field optical properties of nanoparticles, which are deposited on Titanium (Ti) substrate and irradiated by laser pulses with wavelength ranging from 0.4 nm to 1.2 nm, are presented by using numerical simulations. Considering the near-field electric intensity distribution, the enhancement factor (E/E0)2 and the peak enhancement value (Emax/E0)2, we compared the difference between gold particle with 200 nm diameter and SiO2 particle with 2μm diameter. It is found out that, the intensity distribution around the contact point between particles and Ti substrate shows as an annular. The enhancement factor generated by 200 nm gold particle is over 10 times larger than 2 μm SiO2 particle after irradiated by incident light with the same wavelength. In experiment section, using 200 nm diameter gold particles, we fabricated nanoholes on Ti-6Al-4V surface with diameter about 170 nm when laser pulse energy was set as 0.354 J/cm2. The diameter of nanoholes is corresponding to the previous simulation results in this paper.

  8. Texture Evolution During Laser Direct Metal Deposition of Ti-6Al-4V

    DOE PAGES

    Sridharan, Niyanth; Chaudhary, Anil; Nandwana, Peeyush; ...

    2016-01-20

    Titanium alloys are used in a wide variety of high performance applications and hence the processing of the titanium and the resulting microstructures after additive manufacturing has received significant attention. During additive manufacturing the processing route involves the transition from a liquid to solid state. The addition of successive layers results in a complex microstructure due to solid-state transformations. The current study focuses on understanding the phase transformations and relate it to the transformation texture in Ti-6Al-4V to identify conditions leading to a strong alpha transformation texture. The as deposited builds were characterized using optical microscopy and electron backscattered diffraction.more » The results showed columnar prior β grains with a martensitic structure after the deposition of a single layer. On subsequent depositions the martensitic microstructure decomposes to a colony and basketweave microstructure with a stronger transformation texture. The alpha texture with a colony and basketweave microstructure shows a stronger transformation texture as a result of variant selection. Thus by controlling the cooling rate of the build from the β transus it is possible to control the alpha transformation texture.« less

  9. High-Temperature Galling Characteristics of Ti-6Al-4V with and without Surface Treatments

    SciTech Connect

    Blau, Peter Julian; ERDMAN III, DONALD L; Ohriner, Evan Keith; Jolly, Brian C

    2011-01-01

    Galling is a severe form of surface damage in metals and alloys that typically arises under relatively high normal force, low-sliding speed, and in the absence of effective lubrication. It can lead to macroscopic surface roughening and seizure. The occurrence of galling can be especially problematic in high-temperature applications like diesel engine exhaust gas recirculation system components and adjustable turbocharger vanes, because suitable lubricants may not be available, moisture desorption promotes increased adhesion, and the yield strength of metals decreases with temperature. Oxidation can counteract these effects to some extent by forming lubricative oxide films. Two methods to improve the galling resistance of titanium alloy Ti-6Al-4V were investigated: (a) applying an oxygen diffusion treatment, and (b) creating a metal-matrix composite with TiB2 using a high-intensity infrared heating source. A new, oscillating three-pin-on-flat, high-temperature test method was developed and used to characterize galling behavior relative to a cobalt-based alloy (Stellite 6B ). The magnitude of the oscillating torque, the surface roughness, and observations of surface damage were used as measures of galling resistance. Owing to the formation of lubricative oxide films, the galling resistance of the Ti-alloy at 485o C, even non-treated, was considerably better than it was at room temperature. The IR-formed composite displayed reduced surface damage and lower torque than the substrate titanium alloy.

  10. Fracture analysis of cast pure Ti and Ti-6Al-4V alloy for dental use.

    PubMed

    Kim, K H; Choi, M Y; Kishi, T

    1997-01-01

    The fracture behavior of cast two types of pure Ti and Ti-6Al-4V alloy was understood by acoustic emission (AE) analysis during a fracture toughness test. Specimens for test were cast by the lost wax method using a specially designed Ti casting machine of pressure-different method for dental use. A fatigue crack was inserted from the machined notch tip into the body of a specimen in the range of 0.45-0.55 a/W. Acoustic emission signals released during the fracture toughness test were detected by two sensors attached to both ends of the specimen. Then the signals were recorded and analysed by the PAC 3000/3104 system. From the early stage of the fracture toughness test, AE signals started to be released in all types of specimens tested. A reaction layer with the investment materials of about 50-100 microns was thought to be the result of the AE release from an early stage of the fracture toughness test. A microfracture behavior of the cast pure Ti and Ti alloys was proposed based on the results obtained from the AE releasing pattern and fracture surface findings.

  11. Texture and Crystal Orientation in Ti-6Al-4V Builds Fabricated by Shaped Metal Deposition

    NASA Astrophysics Data System (ADS)

    Baufeld, Bernd; van der Biest, Omer; Dillien, Steven

    2010-08-01

    The texture and crystal orientation of Ti-6Al-4V components, manufactured by shaped metal deposition (SMD), is investigated. SMD is a novel rapid prototyping tungsten inert gas (TIG) welding technique leading to near-net-shape components. This involves sequential layer by layer deposition with repeated partial melting and heat treatment, which results in epitaxial growth of large elongated prior β grains. This leads to a directionally solidified texture, where the prior β grains exhibit only a small misorientation with each other. The β grains grow in left< { 100} rightrangle direction with a second left< { 100} rightrangle direction perpendicular to the wall surface. During cooling, the α phase transformation follows the Burgers orientation relationship leading to a Widmanstätten structure, with orientation relations between most of the α lamellae and also of the residual β phase. The directionally solidification and the transformation into the α phase following the Burgers relationship results in a texture, where the hcp pole figures look similar to bcc pole figures.

  12. Microstructure characterization of laser welded Ti-6Al-4V fusion zones

    SciTech Connect

    Xu, Pei-quan; Li, Leijun Zhang, Chunbo

    2014-01-15

    The as-welded microstructure of laser-welded Ti-6Al-4V is characterized as a function of CO2 key-hole mode laser welding speed. Martensitic α′ is the predominant phase, with some α and retained β. Phase transformation is affected by the cooling rate through laser welding speed. A higher welding speed of 1.6 to 2.0 m/min produced more martensite α′ and less retained β in the welds. 1.4 m/min welding speed produced small amounts of α, besides the martensite α′. A trace of δ titanium hydride phase seems to have formed in the weld fusion zone. Moiré fringes are a common feature in the TEM microstructure, due to abundance of multi-phase interfaces. Tensile twins and clusters of dislocations indicate that plastic deformation has happened in the as-welded microstructure, indicating the local stress levels to be approaching the yield stress on-cooling during laser welding.

  13. Synthesis and In vitro Evaluation of Electrodeposited Barium Titanate Coating on Ti6Al4V

    PubMed Central

    Rahmati, Shahram; Basiriani, Mohammad Basir; Rafienia, Mohammad; Yaghini, Jaber; Raeisi, Keyvan

    2016-01-01

    Osseointegration has been the concern of implantology for many years. Researchers have used various ceramic coatings for this purpose; however, piezoelectric ceramics (e.g., barium titanate [BTO]) are a novel field of interest. In this regard, BTO (BaTiO3) coating was fabricated by electrophoretic deposition on Ti6Al4V medical alloy, using sol-gel-synthesized nanometer BTO powder. Structure and morphologies were studied using X-ray diffraction and scanning electron microscopy (SEM), respectively. Bioactivity response of coated samples was evaluated by SEM and inductively coupled plasma (ICP) analysis after immersion in simulated body fluid (SBF). Cell compatibility was also studied via MTT assay and SEM imaging. Results showed homogenous coating with cubic structure and crystallite size of about 41 nm. SEM images indicated apatite formation on the coating after 7 days of SBF immersion, and ICP analysis approved ions concentration decrement in SBF. Cells showed flattened morphology in intimate contact with coating after 7 days of culture. Altogether, coated samples demonstrated appropriate bioactivity and biocompatibility. PMID:27186538

  14. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  15. Effect of Build Orientation of Electron Beam Melting on Microstructure and Mechanical Properties of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Bruno, J.; Rochman, A.; Cassar, G.

    2017-01-01

    Build orientation influences thermal activity during the EBM process, thus affecting the resultant bulk material properties of the part being produced. This work focuses on EBM build orientation with respect to the X, Y and Z axes and its effect on microstructure and mechanical performance of Ti-6Al-4V parts. A series of EBM Ti-6Al-4V specimens were fabricated using an Arcam S12 setup in different build orientations: XY, ZX, ZY, XY 30° and XY 60° inclination to the start plate. Using conventionally wrought Ti-6Al-4V as a benchmark, EBM specimens were tensile and impact tested. Furthermore, microhardness measurements, optical and electron microscopy were used for characterization. Horizontally oriented EBM Ti-6Al-4V parts develop finer lamellar microstructures as a result of higher cooling rates, however exhibiting comparable strength and rather lower ductility and toughness when compared to vertically oriented parts. Solidification defects, resulting from inconsistencies in melting due to high cooling rates but also related to specimen geometry, have countered the influence of a finer microstructure. This study has also shown that EBM parts develop columnar prior-β grains which follow build direction. Benchmark wrought Ti-6Al-4V specimens show higher tensile properties while offering increased resistance to crack nucleation due to their homogeneous equiaxed microstructure.

  16. High cycle fatigue behavior of implant Ti-6Al-4V in air and simulated body fluid.

    PubMed

    Liu, Yong-jie; Cui, Shi-ming; He, Chao; Li, Jiu-kai; Wang, Qing-yuan

    2014-01-01

    Ti-6Al-4V implants that function as artificial joints are usually subjected to long-term cyclic loading. To study long-term fatigue behaviors of implant Ti-6Al-4V in vitro and in vivo conditions exceeding 107 cycles, constant stress amplitude fatigue experiments were carried out at ultrasonic frequency (20 kHz) with two different surface conditions (ground and polished) in ambient air and in a simulated body fluid. The initiation mechanisms of fatigue cracks were investigated with scanning electron microscopy. Improvement of fatigue strength is pronounced for polished specimens below 106 cycles in ambient air since fatigue cracks are initiated from surfaces of specimens. While the cycles exceed 106, surface conditions have no effect on fatigue behaviors because the defects located within the specimens become favorable sites for crack initiation. The endurance limit at 108 cycles of polished Ti-6Al-4V specimens decreases by 7% if it is cycled in simulated body fluid instead of ambient air. Fracture surfaces show that fatigue failure is initiated from surfaces in simulated body fluid. Surface improvement has a beneficial effect on fatigue behaviors of Ti-6Al-4V at high stress amplitudes. The fatigue properties of Ti-6Al-4V deteriorate and the mean endurance limits decrease significantly in simulated body fluid.

  17. Effect of Build Orientation of Electron Beam Melting on Microstructure and Mechanical Properties of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Bruno, J.; Rochman, A.; Cassar, G.

    2017-02-01

    Build orientation influences thermal activity during the EBM process, thus affecting the resultant bulk material properties of the part being produced. This work focuses on EBM build orientation with respect to the X, Y and Z axes and its effect on microstructure and mechanical performance of Ti-6Al-4V parts. A series of EBM Ti-6Al-4V specimens were fabricated using an Arcam S12 setup in different build orientations: XY, ZX, ZY, XY 30° and XY 60° inclination to the start plate. Using conventionally wrought Ti-6Al-4V as a benchmark, EBM specimens were tensile and impact tested. Furthermore, microhardness measurements, optical and electron microscopy were used for characterization. Horizontally oriented EBM Ti-6Al-4V parts develop finer lamellar microstructures as a result of higher cooling rates, however exhibiting comparable strength and rather lower ductility and toughness when compared to vertically oriented parts. Solidification defects, resulting from inconsistencies in melting due to high cooling rates but also related to specimen geometry, have countered the influence of a finer microstructure. This study has also shown that EBM parts develop columnar prior-β grains which follow build direction. Benchmark wrought Ti-6Al-4V specimens show higher tensile properties while offering increased resistance to crack nucleation due to their homogeneous equiaxed microstructure.

  18. Tribological characterization of zirconia coatings deposited on Ti6Al4V components for orthopedic applications.

    PubMed

    Berni, M; Lopomo, N; Marchiori, G; Gambardella, A; Boi, M; Bianchi, M; Visani, A; Pavan, P; Russo, A; Marcacci, M

    2016-05-01

    One of the most important issues leading to the failure of total joint arthroplasty is related to the wear of the plastic components, which are generally made of ultra high molecular weight polyethylene (UHMWPE). Therefore, the reduction of joint wear represents one of the main challenges the research in orthopedics is called to address nowadays. Surface treatments and coatings have been recognized as innovative methods to improve tribological properties, also in the orthopedic field. This work investigated the possibility to realize hard ceramic coatings on the metal component of a prosthesis, by means of Pulsed Plasma Deposition, in order to reduce friction and wear in the standard coupling against UHMWPE. Ti6Al4V substrates were coated with a 2 μm thick yttria-stabilized zirconia (YSZ) layer. The mechanical properties of the YSZ coatings were assessed by nanoindentation tests performed on flat Ti6Al4V substrates. Tribological performance was evaluated using a ball-on-disk tribometer in dry and lubricated (i.e. with fetal bovine serum) highly-stressing conditions, up to an overall distance of 10 km. Tribology was characterized in terms of coefficient of friction (CoF) and wear rate of the UHMWPE disk. After testing, specimens were analyzed through optical microscopy and SEM images, in order to check the wear degradation mechanisms. Progressive loading scratch tests were also performed in dry and wet conditions to determine the effects of the environment on the adhesion of the coating. Our results supported the beneficial effect of YSZ coating on metal components. In particular, the proposed solution significantly reduced UHMWPE wear rate and friction. At 10 km of sliding distance, a wear rate reduction of about 18% in dry configuration and of 4% in presence of serum, was obtained by the coated group compared to the uncoated group. As far as friction in dry condition is concerned, the coating allowed to maintain low CoF values until the end of the tests, with an

  19. Thermal Stability of Residual Stresses in Ti-6Al-4V components

    NASA Astrophysics Data System (ADS)

    Stanojevic, A.; Angerer, P.; Oberwinkler, B.

    2016-03-01

    The need for light weight design while maintaining a high safety is essential for many components, especially in the aircraft industry. Therefore, it's important to consider every aspect to reduce weight, improve fatigue life and maintain safety of crucial components. Residual stresses are a major factor which can positively influence components and fulfil all three requirements. However, due to the inconstancy of the behaviour of residual stresses during the life time of a component, residual stresses are often neglected. If the behaviour of residual stresses could be described reliably over the entire life time of a component, residual stresses could be taken into account and components could be optimized even further. Mechanical and thermal loads are the main reason for relaxation of residual stresses. This work covers the thermal stability of residual stresses in Ti-6Al-4V components. Therefore, exposure tests at raised temperatures were performed on specimens with different surface conditions. Residual stresses were measured by x-ray diffraction before and after testing. Creep tests were also carried out to describe the creep behaviour and thereby the ability for residual stress relaxation. A correlation between the creep rate and amount of relaxed stress was found. The creep behaviour of the material was described by using a combination of the Norton Power law and the Arrhenius equation. The Zener-Wert-Avrami model was used to describe the residual stress relaxation. With these models a satisfying correlation between measured and calculated data was found. Hence, the relaxation of residual stresses due to thermal load was described reliably.

  20. NON-CONTACT ACOUSTO-THERMAL SIGNATURES OF PLASTIC DEFORMATION IN TI-6AL-4V

    SciTech Connect

    Welter, J. T.; Jata, K. V.; Blodgett, M. P.; Malott, G.; Schehl, N.; Sathish, S.

    2010-02-22

    Plastic deformation introduces changes in a material which include increases in: dislocations, strains, residual stress, and yield stress. However, these changes have a very small impact on the material properties such as elastic modulus, conductivity and ultrasonic wave speed. This is due to the fact that interatomic forces govern these properties, and they are not affected by plastic deformation to any large degree. This is evident from the fact that the changes in electrical resistance and ultrasonic velocity in plastically deformed and virgin samples are very small and can only be determined by highly controlled experiments. Except for X-ray diffraction, there are no direct nondestructive methods for measuring strain and the residual stress. This paper presents an application of the non-contact acousto-thermal signature (NCATS) NDE methodology to detect plastic deformation in flat dog bone Ti-6Al-4V samples. Results of the NCATS measurements on samples subjected to incremental amounts of plastic deformation are presented. The maximum temperature attained by the sample due to acoustic excitation is found to be sensitive to the amount of plastic strain. It is observed that the temperature induced by acoustic excitation increases to a peak followed by a decrease to failure. The maximum temperature peak occurs at plastic strains of 12-14%. It is observed that there is a correlation between the peak in maximum temperature rise and the strain at the experimentally determined ultimate tensile strength. A microstructural based explanation for this will be presented. The results are discussed in reference to utilizing this technique for detection and evaluation of plastic deformation.

  1. Thermoelectric assessment of laser peening induced effects on a metallic biomaterial Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Carreón, H.; Barriuso, S.; Porro, J. A.; González-Carrasco, J. L.; Ocaña, J. L.

    2014-03-01

    Laser peening has recently emerged as a useful technique to overcome detrimental effects associated to another wellknown surface modification processes such as shot peening or grit blasting used in the biomedical field. It is worth to notice that besides the primary residual stress effect, thermally induced effects might also cause subtle surface and subsurface microstructural changes that might influence corrosion resistance. Moreover, since maximum loads use to occur at the surface, they could also play a critical role in the fatigue strength. In this work, plates of Ti-6Al-4V alloy of 7 mm in thickness were modified by laser peening without using a sacrificial outer layer. Irradiation by a Q-switched Nd-YAG laser (9.4 ns pulse length) working in fundamental harmonic at 2.8 J/pulse and with water as confining medium was used. Laser pulses with a 1.5 mm diameter at an equivalent overlapping density (EOD) of 5000 cm-2 were applied. Attempts to analyze the global induced effects after laser peening were addressed by using the contacting and non-contacting thermoelectric power (TEP) techniques. It was demonstrated that the thermoelectric method is entirely insensitive to surface topography while it is uniquely sensitive to subtle variations in thermoelectric properties, which are associated with the different material effects induced by different surface modification treatments. These results indicate that the stress-dependence of the thermoelectric power in metals produces sufficient contrast to detect and quantitatively characterize regions under compressive residual stress based on their thermoelectric power contrast with respect to the surrounding intact material. However, further research is needed to better separate residual stress effects from secondary material effects, especially in the case of low-conductivity engineering materials like titanium alloys.

  2. Low Temperature Thermal Conductivity of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Risegari, L.; Barucci, M.; Lolli, L.; Ventura, G.

    2008-05-01

    The CUORE detector, to be installed in 2010 at LNGS, is made of 988 TeO2 crystals to be cooled to 10 mK. It consists of a large cryogen-free cryostat cooled by five pulse tubes and one high-power specially designed dilution refrigerator (R. Ardito et al. in http://arxiv.org/abs/hep-ex/0501010 , [2005]). The cryostat is ˜ 3 m high and has a diameter of ˜ 1.6 m. About 5 tons of lead shielding are to be cooled to below 1 K and a mass of 1.5 ton must be cooled to 10 mK. Some tie-rods sustain the different parts of the experiment. One end of each rod is at low temperature (10 mK for the detector frame, 50 mK for the coldest radiation shield, 700 mK for the shield linked to the still) with the other end usually at room temperature. A thermalization of the rods at the temperature of the first stage of the pulse tubes will be realized. Hence the value of the thermal conductivity of the material up to room temperature is important. At the lowest temperatures, the thermal conductivity has great influence in establishing the thermal load on the dilution refrigerator. The thermal conductivity of the structural material candidates for such tie-rods is usually known down to 4.2 K. Here we present data of thermal conductivity for the Ti6Al4V alloy below its superconductive transition temperature (4.38 K). A comparison over the full temperature range of operation is also done with other materials, such as 316 stainless steel and Torlon, candidates for the realization of the tie-rods.

  3. Surface carburizing of Ti-6Al-4V alloy by laser melting

    NASA Astrophysics Data System (ADS)

    Saleh, A. F.; Abboud, J. H.; Benyounis, K. Y.

    2010-03-01

    Surface carburizing of a Ti-6Al-4V alloy using laser melting has been investigated experimentally, with the aim of increasing surface hardness and hence improving related properties such as wear and erosion resistance. The surface of the material was coated with graphite prior to laser irradiation. Carburizing was achieved by a laser alloying mechanism, which includes melting the substrate and dissolution of the graphite in the liquid state. Two different types of lasers were used: (i) a continuous wave CO 2 (CW CO 2) laser with a maximum power of 3 kW, and (ii) a pulsating Nd-YAG laser with a maximum power per pulse of 100 W. Optical microscopy, scanning electron microscopy, EDS-analysis, and X-ray diffraction were carried out to analyze the microstructure and identify phases of the carburized layers. The results show that the carburized layers produced by CW CO 2 and Nd-YAG lasers are macroscopically homogeneous and have gradient features. The microstructures consisted of TiC crystals in the matrix of α'-Ti. The TiC crystals are either in the form of particles or dendrites. The depths to which these layers extend ranged from about 0.2-0.5 mm, depending on the treatment parameters. The volume fraction of the dendrites was found to decrease with increasing laser power or increasing traverse speed. Microhardness has been found to be directly related to the volume fraction and the size of the TiC phase. It increased to a value ranging from 500 to 800 Hv as compared to 350 Hv for the as-received substrate.

  4. Wear of Steel and Ti6Al4V Rollers in Vacuum

    NASA Technical Reports Server (NTRS)

    Krantz, Timothy L.; Shareef, Iqbal

    2012-01-01

    This investigation was prompted by results of a qualification test of a mechanism to be used for the James Webb Space Telescope. Post-test inspections of the qualification test article revealed some loose wear debris and wear of the steel rollers and the mating Ti6Al4V surfaces. An engineering assessment of the design and observations from the tested qualification unit suggested that roller misalignment was a controlling factor. The wear phenomena were investigated using dedicated laboratory experiments. Tests were done using a vacuum roller rig for a range of roller misalignment angles. The wear in these tests was mainly adhesive wear. The measured wear rates were highly correlated to the misalignment angle. For all tests with some roller misalignment, the steel rollers lost mass while the titanium rollers gained mass indicating strong adhesion of the steel with the titanium alloy. Inspection of the rollers revealed that the adhesive wear was a two-way process as titanium alloy was found on the steel rollers and vice versa. The qualification test unit made use of 440F steel rollers in the annealed condition. Both annealed 440F steel rollers and hardened 440C rollers were tested in the vacuum roller rig to investigate possibility to reduce wear rates and the risk of loose debris formation. The 440F and 440C rollers had differing wear behaviors with significantly lesser wear rates for the 440C. For the test condition of zero roller misalignment, the adhesive wear rates were very low, but still some loose debris was formed

  5. Type of wear for the pair Ti6Al4V/PCTFE in ambient air and in liquid nitrogen

    NASA Astrophysics Data System (ADS)

    Bozet, J.-L.

    1993-04-01

    The pair Ti6Al4V/polychlorotrifluoroethylene (PCTFE) on a pin-on-disk tribometer in ambient air and liquid nitrogen with the contact pressure and sliding speed ranging from 3 to 9 MPa and 0.03 to 0.05 m/s, respectively, is evaluated within the framework of a high pressure valves for cryogenic rocket engines project. Results show that an abrasion wear process, which is closely connected with a tribochemical wear process producing fluorides and an abrasive form of carbon, exists when PCTFE is continuously rubbed against Ti6Al4V in ambient air, liquid nitrogen, and gaseous argon. Degradations detected on the Ti6Al4V surface are found to be unacceptable in most cases, but in the real cryotechnic valves this type of wear was not observed. The latter is attributed to the great dwell time between actuations and the low speed of the reciprocating movements which considerably limit the heating.

  6. Biological functionality and mechanistic contribution of extracellular matrix-ornamented three dimensional Ti-6Al-4V mesh scaffolds.

    PubMed

    Kumar, A; Nune, K C; Misra, R D K

    2016-11-01

    The 3D printed metallic implants are considered bioinert in nature because of the absence of bioactive molecules. Thus, surface modification of bioinert materials is expected to favorably promote osteoblast functions and differentiation. In this context, the objective of this study is to fundamentally elucidate the effect of cell-derived decellularized extracellular matrix (dECM) ornamented 3D printed Ti-6Al-4V scaffolds on biological functions, involving cell adhesion, proliferation, and synthesis of vinculin and actin proteins. To mimic the natural ECM environment, the mineralized ECM of osteoblasts was deposited on the Ti-6Al-4V porous scaffolds, fabricated by electron beam melting (EBM) method. The process comprised of osteoblast proliferation, differentiation, and freeze-thaw cycles to obtain decellularized extra cellular matrix (dECM), in vitro. The dECM provided a natural environment to restore the natural cell functionality of osteoblasts that were cultured on dECM ornamented Ti-6Al-4V scaffolds. In comparison to the bare Ti-6Al-4V scaffolds, a higher cell functionality such as cell adhesion, proliferation, and growth including cell-cell and cell-material interaction were observed on dECM ornamented Ti-6Al-4V scaffolds, which were characterized by using markers for focal adhesion and cytoskeleton such as vinculin and actin. Moreover, electron microscopy also indicated higher cell-material interaction and enhanced proliferation of cells on dECM ornamented Ti-6Al-4V scaffolds, supported by MTT assay. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2751-2763, 2016.

  7. Effect of HIPping (Hot Isostatic Pressing) on electron beam melting Ti6Al4V parts after machining

    NASA Astrophysics Data System (ADS)

    Dolimont, Adrien; Michotte, Sebastien; Rivière-Lorphèvre, Edouard; Ducobu, François; de Formanoir, Charlotte; Godet, Stéphane; Filippi, Enrico

    2016-10-01

    The fast growing of Additive Manufacturing (AM) leads us to study the functionality of parts built by these processes. Recently, the Electron Beam Melting process and the Direct Melting Laser Sintering process are used to produce parts in the biomedical and aeronautical fields. The Ti6Al4V is largely used in these fields. This paper present an experimental study of machining Ti6Al4V alloy produced by Electron Beam Melting (EBM) before and after HIPping (Hot Isostatic Pressing). The results shows that the hipping has no significant influence on specific cutting pressure.

  8. Anisotropy of the Hot Plastic Deformation of Ti-6Al-4V Single-Colony Samples (Preprint)

    DTIC Science & Technology

    2009-04-01

    April 2009 Journal Article Preprint 01 April 2009- 01 April 2009 4 . TITLE AND SUBTITLE ANISOTROPY OF THE HOT PLASTIC DEFORMATION OF Ti-6Al-4V SINGLE...COLONY SAMPLES (PREPRINT) 5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6 . AUTHOR(S) A.A. Salem and S.L...resistance, and low density, Ti-6Al-4V is the most commonly used alpha/beta titanium alloy. It accounts for approximately 80% of the total titanium used in

  9. A Comparison Between Mechanical And Electrochemical Tests on Ti6Al4V Welded By LBW

    NASA Astrophysics Data System (ADS)

    Serroni, G.; Bitondo, C.; Astarita, A.; Scala, A.; Gloria, A.; Prisco, U.; Squillace, A.; Bellucci, F.

    2011-05-01

    Titanium and its alloys are nowadays widely used in many sectors: in the medical field (orthopedic and dental ones), in the architectural field, in the chemical plants field and in aeronautic. In this last field it is more and more used both for its contribution to make lightweight and time durable structures and for its compatibility with new materials, first of all Carbon Fiber Reinforced Plastics (CFRP). To this aim, lots of researches are now focusing on new and emerging technologies capable to make titanium objects and, at the same time, reducing the scrap, since titanium alloys for aeronautic application are very expensive. This paper examines Grade 5 Titanium Alloy (Ti6Al4V) welded by Laser Beam (LBW) in butt-joint configuration. The source was Nd:YAG laser, moreover two inert gases were used, in order to provide a shield both on the top and on the bottom of the weld bead. The joints were studied by varying two process parameters: welding speed and power of the laser beam. It was not possible to realize a full experimental plan, due to technological limits in making titanium laser beam welds. The joints were tested to measure their mechanical properties and the corrosion resistance. The process parameters do not significantly affect the maximum static strength of the joints. Microscopic analysis showed that welds made with high power and low welding speed have a uniform weld bead, and no macroscopic defect occurs. Fatigue test results, instead, show a marked influence of the morphology of the weld bead: the occurrence of some defects, such as the undercut, both on the top and on the bottom of the weld bead, dramatically reduced fatigue resistance of the joints. Corrosion resistance was studied using the electrochemical micro cell technique, which allows to distinguish electrochemical properties of each zone of the weld bead, even when, as in this case, they are very narrow. By a general point of view, it has been demonstrated that the joints showing the best

  10. Life expectancy of modular Ti6Al4V hip implants: influence of stress and environment.

    PubMed

    Chandra, A; Ryu, J J; Karra, P; Shrotriya, P; Tvergaard, V; Gaisser, M; Weik, T

    2011-11-01

    Stress dependent electrochemical dissolution is identified as one of the key mechanisms governing surface degradation in fretting and crevice corrosion of biomedical implants. The present study focuses on delineating the roles of mechanical stress and chemical conditions on the life expectancy of modular hip implants. First, material removal on a stressed surface of Ti6Al4V subjected to single asperity contact is investigated experimentally to identify the influence of contact load, in-plane stress and chemical environment on mean wear rates. A range of known stress levels are applied to the specimen while its surface is mechanically stimulated in different non-reactive to oxidizing aqueous environments. Evolution of surface degradation is monitored, and its mechanism is elucidated. This phase allows estimation of Preston Constant which is later used in the analysis. Second phase of the work is semi-analytical and computational, where, based on the estimated Preston constant and other material and process parameters, the scratch propensity (consisting of magnitude of scratch depth and their frequency per unit area) due to micro-motion in modular hip implants is estimated. The third phase views these scratches as initial notches and utilizes a mixed-mode fatigue crack propagation model to estimate the critical crack length for onset of instability. The number of loading cycles needed to reach this critical crack length is then labeled as the expected life of the implant under given mechanical and chemical conditions. Implications of different material and process conditions to life expectancy of orthopedic implants are discussed. It is observed that transverse micro-motion, compared to longitudinal micro-motion, plays a far more critical role in determining the implant life. Patient body weight, as well as proximity of the joint fluid to its iso-electric point play key roles in determining wear rates and associated life expectancies of modular hip implants

  11. Subcritical crack growth of Ti-6Al-4V at room temperature under high stress-ratio loading

    SciTech Connect

    Thomas, J.P.

    1998-11-13

    Ti-6Al-4V is a two phase {alpha}-{beta} titanium alloy commonly used for turbine fan and compressor components. The crack growth behavior of Ti-6Al-4V and the role played by various material, mechanical, and environmental factors has been thoroughly investigated. This alloy is also susceptible to crack growth under sustained loading in air (SLC), and both hydrogen assisted cracking and low temperature creep mechanisms have been used to explain this susceptibility. Very little information is available on high R-ratio fatigue crack growth of Ti-6Al-4V and the role played by SLC on the fatigue process. In order to gain better understanding of the cracking behavior of this alloy under ripple loading conditions, room temperature, high stress-ratio (R {ge} 0.9) fatigue and SLC experiments have been conducted on a Ti-6Al-4V plate forging material in the duplex-annealed (DA) condition. The results of this investigation,namely, fatigue crack growth rates (CGR) as a function of stress intensity; SLC data; and scanning electron microscopy of the fatigue and SLC fracture surfaces are reported below.

  12. Statistically Guided Development of Laser-Assisted Cold Spray for Microstructural Control of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Birt, Aaron M.; Champagne, Victor K.; Sisson, Richard D.; Apelian, Diran

    2017-04-01

    Laser-assisted cold spray (LACS) was used to deposit Ti-6Al-4V powders onto Ti-6Al-4V substrates using nitrogen as a carrier gas. An L25 orthogonal array was created with three parameters independent of particle velocity considered thus to be the independent thermal parameters (ITPs) of LACS: powder feed rate, raster speed, and laser power. A signal-to-noise analysis of the influence of the ITPs on porosity, microhardness, and expected thickness was performed revealing that optimum parameter selection is highly dependent on the targeted property, with the ITPs having the largest influence on porosity. Additional bulk trials (>2.5 mm thick) were deposited using parameters of interest from the orthogonal study. These scaled trials demonstrate that it is possible to produce deposits of Ti-6Al-4V via LACS using nitrogen as a carrier gas with porosity less than 1 pct, which is comparable with values described in literature for more expensive helium-based cold spray of Ti-6Al-4V. Additionally, variation of the ITPs indicates that secondary phases and morphologies can be produced and controlled through the thermomechanical treatment caused in situ to LACS.

  13. Friction and wear properties of Ti6Al4V/WC-Co in cold atmospheric plasma jet

    NASA Astrophysics Data System (ADS)

    Xu, Wenji; Liu, Xin; Song, Jinlong; Wu, Libo; Sun, Jing

    2012-10-01

    The friction and wear properties of Ti6Al4V/WC-Co friction pair were studied using an autonomous atmospheric pressure bare electrode cold plasma jet generating device and block-on-ring friction/wear tester, respectively. The study was conducted under air, air jet, nitrogen jet, air cold plasma jet, and nitrogen cold plasma jet atmospheres. Both nitrogen cold and air cold plasma jets effectively reduced the friction coefficients of the friction pairs and decreased friction temperature. The friction coefficient in the nitrogen cold plasma jet decreased to almost 60% compared with that in the air. The scanning electron microscope, energy-dispersive X-ray spectroscope, and X-ray diffraction analyses illustrated that adhesive wear was relieved and the friction surfaces of Ti6Al4V were smoother, both in the nitrogen cold and air cold plasma jets. The roughness value Ra of the Ti6Al4V friction surfaces can reach 1.107 μm. A large number of nitrogen particles in the ionic and excited states contained by cold plasma jets reacts easily on the friction surface to produce a large amount of nitrides, which can excellently reduce the wear of Ti6Al4V/WC-Co friction pairs in real-time.

  14. Microstructure and Properties of the Ti6Al4V/Inconel 625 Bimetal Obtained by Explosive Joining

    NASA Astrophysics Data System (ADS)

    Topolski, Krzysztof; Szulc, Zygmunt; Garbacz, Halina

    2016-08-01

    The study is concerned with the bimetallic plate composed of the Ti6Al4V and Inconel 625 alloys. The alloys were joined together using the explosive method with the aim to produce a bimetallic joint. The structure and the mechanical properties of the as-received raw Ti6Al4V and Inconel 625 alloys, the Ti6Al4V/Inconel 625 joint, and the joint after annealing (600 °C for 1 h) were examined. The samples observations were performed using a light microscope and a scanning electron microscope. The mechanical properties were estimated by microhardness measurements, tensile tests, and three-point bending tests. Moreover, the deformation strengthening of the metals and the strength of the joint were analyzed. The explosive process resulted in a good quality bimetallic joint. Both sheets were deformed plastically and the joint surface between the alloys had a wavy shape. In the area of the joint surface, the hardness was increased. For example, the annealing at 600 °C for 1 h resulted in changes of the microhardness in the entire volume of the samples and in changes of the morphology of the joint surface. In three-point bending tests, the samples were examined in two opposite positions (Ti6Al4V on the top or Inconel 625 on the top). The results indicated to depend on the position in which the sample was tested.

  15. Surface chemistry of Ti6Al4V components fabricated using selective laser melting for biomedical applications.

    PubMed

    Vaithilingam, Jayasheelan; Prina, Elisabetta; Goodridge, Ruth D; Hague, Richard J M; Edmondson, Steve; Rose, Felicity R A J; Christie, Steven D R

    2016-10-01

    Selective laser melting (SLM) has previously been shown to be a viable method for fabricating biomedical implants; however, the surface chemistry of SLM fabricated parts is poorly understood. In this study, X-ray photoelectron spectroscopy (XPS) was used to determine the surface chemistries of (a) SLM as-fabricated (SLM-AF) Ti6Al4V and (b) SLM fabricated and mechanically polished (SLM-MP) Ti6Al4V samples and compared with (c) traditionally manufactured (forged) and mechanically polished Ti6Al4V samples. The SLM-AF surface was observed to be porous with an average surface roughness (Ra) of 17.6±3.7μm. The surface chemistry of the SLM-AF was significantly different to the FGD-MP surface with respect to elemental distribution and their existence on the outermost surface. Sintered particles on the SLM-AF surface were observed to affect depth profiling of the sample due to a shadowing effect during argon ion sputtering. Surface heterogeneity was observed for all three surfaces; however, vanadium was witnessed only on the mechanically polished (SLM-MP and FGD-MP) surfaces. The direct and indirect 3T3 cell cytotoxicity studies revealed that the cells were viable on the SLM fabricated Ti6Al4V parts. The varied surface chemistry of the SLM-AF and SLM-MP did not influence the cell behaviour.

  16. Statistically Guided Development of Laser-Assisted Cold Spray for Microstructural Control of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Birt, Aaron M.; Champagne, Victor K.; Sisson, Richard D.; Apelian, Diran

    2017-02-01

    Laser-assisted cold spray (LACS) was used to deposit Ti-6Al-4V powders onto Ti-6Al-4V substrates using nitrogen as a carrier gas. An L25 orthogonal array was created with three parameters independent of particle velocity considered thus to be the independent thermal parameters (ITPs) of LACS: powder feed rate, raster speed, and laser power. A signal-to-noise analysis of the influence of the ITPs on porosity, microhardness, and expected thickness was performed revealing that optimum parameter selection is highly dependent on the targeted property, with the ITPs having the largest influence on porosity. Additional bulk trials (>2.5 mm thick) were deposited using parameters of interest from the orthogonal study. These scaled trials demonstrate that it is possible to produce deposits of Ti-6Al-4V via LACS using nitrogen as a carrier gas with porosity less than 1 pct, which is comparable with values described in literature for more expensive helium-based cold spray of Ti-6Al-4V. Additionally, variation of the ITPs indicates that secondary phases and morphologies can be produced and controlled through the thermomechanical treatment caused in situ to LACS.

  17. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V.

    PubMed

    Mahdipoor, M S; Kirols, H S; Kevorkov, D; Jedrzejowski, P; Medraj, M

    2015-09-22

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ V(n), where the speed exponent is 7-9 for Ti6Al4V and 11-13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl.

  18. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Mahdipoor, M. S.; Kirols, H. S.; Kevorkov, D.; Jedrzejowski, P.; Medraj, M.

    2015-09-01

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ Vn, where the speed exponent is 7-9 for Ti6Al4V and 11-13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl.

  19. Determination of fracture toughness of calcium phosphate coatings deposited onto Ti6Al4V substrate by using indentation technique

    NASA Astrophysics Data System (ADS)

    Aydin, Ibrahim; Cetinel, Hakan; Pasinli, Ahmet

    2012-09-01

    In this study, fracture toughness values of calcium phosphate (CaP) coatings deposited onto Ti6Al4V substrate were determined by using Vickers indentation method. In this new patent holding method, the activation processes were performed with NaOH and NaOH+H2O2 on the Ti6Al4V material surface. Thicknesses of CaP coatings were measured from cross-sections of the samples by using optical microscopy. Vickers indentation tests were performed by using microhardness tester. Young's modulus values of the coatings were determined by using ultra microhardness tester. As a result, fracture toughness (K1C) values of the CaP coatings produced by using two different activation processes, were calculated by using experimental study results. These were found to be 0.43 MPa m1/2 and 0.39 MPa m1/2, respectively. It was determined that the CaP coating on Ti6Al4V activated by NaOH+H2O2 had higher fracture toughness than the CaP coating on Ti6Al4V activated by NaOH.

  20. Mechanical and chemical analyses across dental porcelain fused to CP titanium or Ti6Al4V.

    PubMed

    Souza, Júlio C M; Henriques, Bruno; Ariza, Edith; Martinelli, Antonio E; Nascimento, Rubens M; Silva, Filipe S; Rocha, Luís A; Celis, Jean-Pierre

    2014-04-01

    The aim of this study was to evaluate the evolution of mechanical properties and chemical variation across veneering dental porcelain fused to different titanium-based substrates. Test samples were synthesized by fusing dental feldspar-based porcelain onto commercially pure titanium grade II or Ti6Al4V alloy. Samples were cross-sectioned at angles of 10 and 90° to the interface plane. Afterwards, nanoindentation tests and Scanning Electron Microscopy (SEM) imaging coupled to an Energy Dispersive Spectroscopy (EDS) system were carried out across interfaces extending from the metal towards the porcelain area. Elemental diffusion profiles across the porcelain-to-metal interfaces were also obtained by EDS analysis. The mismatch in mechanical properties found in porcelain-to-Ti6Al4V interfaces was lower than that of porcelain-to-CP titanium. Cracking was noticed at low-thickness veneering dental porcelain regions after the nanoindentation tests of samples cross-sectioned at low angles to the interface plane. A wide reaction zone between titanium and porcelain as well as higher incidence of defects was noticed at the porcelain-to-CP titanium interfaces. This study confirmed Ti6Al4V as an improved alternative to CP-titanium as it showed to establish a better interface with the veneering dental porcelain considering the slight chemical interaction and the lower mechanical properties mismatch. The elastic modulus of porcelain-to-Ti6Al4V samples showed to be less sensitive to porcelain thickness variations.

  1. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V

    PubMed Central

    Mahdipoor, M.S.; Kirols, H.S.; Kevorkov, D.; Jedrzejowski, P.; Medraj, M.

    2015-01-01

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ Vn, where the speed exponent is 7–9 for Ti6Al4V and 11–13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl. PMID:26391370

  2. Enhanced wear and fatigue properties of Ti-6Al-4V alloy modified by plasma carburizing/CrN coating.

    PubMed

    Park, Y G; Wey, M Y; Hong, S I

    2007-05-01

    In this study, a newly developed duplex coating method incorporating plasma carburization and CrN coating was applied to Ti-6Al-4V and its effects on the wear resistance and fatigue life were investigated. The carburized layer with approximately150 microm in depth and CrN coating film with 7.5 microm in thickness were formed after duplex coating. Hard carbide particles such as TiC And V(4)C(3) were formed in the carburized layer. XRD diffraction pattern analysis revealed that CrN film had predominant [111] and [200] textures. The hardness (Hv) was significantly improved up to about 1,960 after duplex coating while the hardness value of original Ti-6Al-4V was 402. The threshold load for the modification and/or failure of CrN coating was measured to be 32 N using the acoustic emission technique. The wear resistance and fatigue life of duplex-coated Ti-6Al-4V improved significantly compared to those of un-treated specimen. The enhanced wear resistance can be attributed to the excellent adhesion and improved hardness of CrN coating film for the duplex-coated Ti-6Al-4V. The initiation of fatigue cracks is likely to be retarded by the presence of hard and strong layers on the surface, resulting in the enhanced fatigue life.

  3. Microstructure and mechanical properties of plasma sprayed HA/YSZ/Ti-6Al-4V composite coatings.

    PubMed

    Khor, K A; Gu, Y W; Pan, D; Cheang, P

    2004-08-01

    Plasma sprayed hydroxyapatite (HA) coatings on titanium alloy substrate have been used extensively due to their excellent biocompatibility and osteoconductivity. However, the erratic bond strength between HA and Ti alloy has raised concern over the long-term reliability of the implant. In this paper, HA/yttria stabilized zirconia (YSZ)/Ti-6Al-4V composite coatings that possess superior mechanical properties to conventional plasma sprayed HA coatings were developed. Ti-6Al-4V powders coated with fine YSZ and HA particles were prepared through a unique ceramic slurry mixing method. The so-formed composite powder was employed as feedstock for plasma spraying of the HA/YSZ/Ti-6Al-4V coatings. The influence of net plasma energy, plasma spray standoff distance, and post-spray heat treatment on microstructure, phase composition and mechanical properties were investigated. Results showed that coatings prepared with the optimum plasma sprayed condition showed a well-defined splat structure. HA/YSZ/Ti-6Al-4V solid solution was formed during plasma spraying which was beneficial for the improvement of mechanical properties. There was no evidence of Ti oxidation from the successful processing of YSZ and HA coated Ti-6Al-4V composite powders. Small amount of CaO apart from HA, ZrO(2) and Ti was present in the composite coatings. The microhardness, Young's modulus, fracture toughness, and bond strength increased significantly with the addition of YSZ. Post-spray heat treatment at 600 degrees C and 700 degrees C for up to 12h was found to further improve the mechanical properties of coatings. After the post-spray heat treatment, 17.6% increment in Young's modulus (E) and 16.3% increment in Vicker's hardness were achieved. The strengthening mechanisms of HA/YSZ/Ti-6Al-4V composite coatings were related to the dispersion strengthening by homogeneous distribution of YSZ particles in the matrix, the good mechanical properties of Ti-6Al-4V and the formation of solid solution among HA

  4. Ti-6Al-4V triply periodic minimal surface structures for bone implants fabricated via selective laser melting.

    PubMed

    Yan, Chunze; Hao, Liang; Hussein, Ahmed; Young, Philippe

    2015-11-01

    Triply periodic minimal surface (TPMS) structures have already been shown to be a versatile source of biomorphic scaffold designs. Therefore, in this work, Ti-6Al-4V Gyroid and Diamond TPMS lattices having an interconnected high porosity of 80-95% and pore sizes in the range of 560-1600 μm and 480-1450 μm respectively were manufactured by selective laser melting (SLM) for bone implants. The manufacturability, microstructure and mechanical properties of the Ti-6Al-4V TPMS lattices were evaluated. Comparison between 3D micro-CT reconstructed models and original CAD models of the Ti-6Al-4V TPMS lattices shows excellent reproduction of the designs. The as-built Ti-6Al-4V struts exhibit the microstructure of columnar grains filled with very fine and orthogonally oriented α' martensitic laths with the width of 100-300 nm and have the microhardness of 4.01 ± 0.34 GPa. After heat treatment at 680°C for 4h, the α' martensite was converted to a mixture of α and β, in which the α phase being the dominant fraction is present as fine laths with the width of 500-800 nm and separated by a small amount of narrow, interphase regions of dark β phase. Also, the microhardness is decreased to 3.71 ± 0.35 GPa due to the coarsening of the microstructure. The 80-95% porosity TPMS lattices exhibit a comparable porosity with trabecular bone, and the modulus is in the range of 0.12-1.25 GPa and thus can be adjusted to the modulus of trabecular bone. At the same range of porosity of 5-10%, the moduli of cortical bone and of the Ti-6Al-4V TPMS lattices are in a similar range. Therefore, the modulus and porosity of Ti-6Al-4V TPMS lattices can be tailored to the levels of human bones and thus reduce or avoid "stress shielding" and increase longevity of implants. Due to the biomorphic designs, and high interconnected porosity and stiffness comparable to human bones, SLM-made Ti-6Al-4V TPMS lattices can be a promising material for load bearing bone implants.

  5. A Study of Electrochemical Machining of Ti-6Al-4V in NaNO3 solution

    NASA Astrophysics Data System (ADS)

    Li, Hansong; Gao, Chuanping; Wang, Guoqian; Qu, Ningsong; Zhu, Di

    2016-10-01

    The titanium alloy Ti-6Al-4V is used in many industries including aviation, automobile manufacturing, and medical equipment, because of its low density, extraordinary corrosion resistance and high specific strength. Electrochemical machining (ECM) is a non-traditional machining method that allows applications to all kinds of metallic materials in regardless of their mechanical properties. It is widely applied to the machining of Ti-6Al-4V components, which usually takes place in a multicomponent electrolyte solution. In this study, a 10% NaNO3 solution was used to make multiple holes in Ti-6Al-4V sheets by through-mask electrochemical machining (TMECM). The polarization curve and current efficiency curve of this alloy were measured to understand the electrical properties of Ti-6Al-4V in a 10% NaNO3 solution. The measurements show that in a 10% NaNO3 solution, when the current density was above 6.56 A·cm‑2, the current efficiency exceeded 100%. According to polarization curve and current efficiency curve, an orthogonal TMECM experiment was conducted on Ti-6Al-4V. The experimental results suggest that with appropriate process parameters, high-quality holes can be obtained in a 10% NaNO3 solution. Using the optimized process parameters, an array of micro-holes with an aperture of 2.52 mm to 2.57 mm and maximum roundness of 9 μm were produced using TMECM.

  6. Influence of the processing route of porcelain/Ti-6Al-4V interfaces on shear bond strength.

    PubMed

    Toptan, Fatih; Alves, Alexandra C; Henriques, Bruno; Souza, Júlio C M; Coelho, Rui; Silva, Filipe S; Rocha, Luís A; Ariza, Edith

    2013-04-01

    This study aims at evaluating the two-fold effect of initial surface conditions and dental porcelain-to-Ti-6Al-4V alloy joining processing route on the shear bond strength. Porcelain-to-Ti-6Al-4V samples were processed by conventional furnace firing (porcelain-fused-to-metal) and hot pressing. Prior to the processing, Ti-6Al-4V cylinders were prepared by three different surface treatments: polishing, alumina or silica blasting. Within the firing process, polished and alumina blasted samples were subjected to two different cooling rates: air cooling and a slower cooling rate (65°C/min). Metal/porcelain bond strength was evaluated by shear bond test. The data were analyzed using one-way ANOVA followed by Tuckey's test (p<0.05). Before and after shear bond tests, metallic surfaces and metal/ceramic interfaces were examined by Field Emission Gun Scanning Electron Microscope (FEG-SEM) equipped with Energy Dispersive X-Ray Spectroscopy (EDS). Shear bond strength values of the porcelain-to-Ti-6Al-4V alloy interfaces ranged from 27.1±8.9MPa for porcelain fused to polished samples up to 134.0±43.4MPa for porcelain fused to alumina blasted samples. According to the statistical analysis, no significant difference were found on the shear bond strength values for different cooling rates. Processing method was statistically significant only for the polished samples, and airborne particle abrasion was statistically significant only for the fired samples. The type of the blasting material did not cause a statistically significant difference on the shear bond strength values. Shear bond strength of dental porcelain to Ti-6Al-4V alloys can be significantly improved from controlled conditions of surface treatments and processing methods.

  7. A Study of Electrochemical Machining of Ti-6Al-4V in NaNO3 solution

    PubMed Central

    Li, Hansong; Gao, Chuanping; Wang, Guoqian; Qu, Ningsong; Zhu, Di

    2016-01-01

    The titanium alloy Ti-6Al-4V is used in many industries including aviation, automobile manufacturing, and medical equipment, because of its low density, extraordinary corrosion resistance and high specific strength. Electrochemical machining (ECM) is a non-traditional machining method that allows applications to all kinds of metallic materials in regardless of their mechanical properties. It is widely applied to the machining of Ti-6Al-4V components, which usually takes place in a multicomponent electrolyte solution. In this study, a 10% NaNO3 solution was used to make multiple holes in Ti-6Al-4V sheets by through-mask electrochemical machining (TMECM). The polarization curve and current efficiency curve of this alloy were measured to understand the electrical properties of Ti-6Al-4V in a 10% NaNO3 solution. The measurements show that in a 10% NaNO3 solution, when the current density was above 6.56 A·cm−2, the current efficiency exceeded 100%. According to polarization curve and current efficiency curve, an orthogonal TMECM experiment was conducted on Ti-6Al-4V. The experimental results suggest that with appropriate process parameters, high-quality holes can be obtained in a 10% NaNO3 solution. Using the optimized process parameters, an array of micro-holes with an aperture of 2.52 mm to 2.57 mm and maximum roundness of 9 μm were produced using TMECM. PMID:27734951

  8. Strain-based fatigue data for Ti–6Al–4V ELI under fully-reversed and mean strain loads

    PubMed Central

    Carrion, Patricio E.; Shamsaei, Nima

    2016-01-01

    This article presents the experimental data supporting the study to obtain the mean strain/stress effects on the fatigue behavior of Ti–6Al–4V ELI. A series of strain-controlled fatigue experiments on Ti–6Al–4V ELI were performed at four strain ratios (−1, −0.5, 0, and 0.5). Two types of data are included for each specimen. These are the hysteresis stress–strain responses for the cycle in a log10 increment, and the maximum and minimum stress–strain responses for each cycle. Fatigue lives are also reported for all the experiments. PMID:26952022

  9. Electrochemical investigation of chromium oxide-coated Ti-6Al-4V and Co-Cr-Mo alloy substrates.

    PubMed

    Swaminathan, Viswanathan; Zeng, Haitong; Lawrynowicz, Daniel; Zhang, Zongtao; Gilbert, Jeremy L

    2011-08-01

    Hard coatings for articulating surfaces of total joint replacements may improve the overall wear resistance. However, any coating approach must take account of changes in corrosion behavior. This preliminary assessment analyzes the corrosion kinetics, impedance and mechanical-electrochemical stability of 100 μm thick plasma sprayed chromium oxide (Cr₂O₃) coatings on bearing surfaces in comparison to the native alloy oxide films on Co-Cr-Mo and Ti-6Al-6V. Cyclic potentiodynamic polarization, electrochemical impedance spectroscopy, and mechanical abrasion under potentiostatic conditions were performed on coated and substrate surfaces in physiological saline. SEM analysis characterized the coating morphology. The results showed that the corrosion current density values of chromium oxide coatings (0.4-1.2 μA/cm²) were of the same order of magnitude as Ti-6Al-4V alloy. Mechanical abrasion did not increase corrosion rates of chromium oxide coatings but did for uncoated Co-Cr-Mo and Ti-6Al-4V. The impedance response of chromium oxide coatings was very different than Co-Cr-Mo and Ti-6Al-4V native oxides characterized by a defected coating model. More of a frequency-independent purely resistive response was seen in mid-frequency range for the coatings (CPE(coat) : 40-280 nF/cm² (rad/s)(1-α) , α: 0.67-0.83) whereas a more capacitive character is seen for Co-Cr-Mo and Ti-6Al-4V (CPE(ox) around 20 μF/cm² (rad/s)(1-α) , α around 0.9). Pores, interparticle gaps and incomplete fusion typical for thermal spray coatings were present in these oxides which could have influenced corrosion resistance. The coating microstructure could have allowed some fluid penetration. Overall, these coatings appear to have suitable corrosion properties for wear surfaces.

  10. Role of microstructure in the mean stress dependence of fatigue strength in Ti-6Al-4V alloy

    SciTech Connect

    Ivanova, S.G.; Cohen, F.S.; Biederman, R.R.; Sisson, R.D. Jr.

    1999-07-01

    The high cycle fatigue properties of Ti-6Al-4V alloy with six different microstructure/texture combinations were investigated. Only materials with lamellar and fine bimodal microstructures exhibited linear Goodman relationship on the constant fatigue life diagram. Materials with coarse bimodal and equiaxed microstructures had anomalous mean stress dependency, with HCF strength at intermediate mean stresses being significantly lower than predicted by Goodman relationship, regardless of whether material was forged or cross-rolled. The role of microstructure in mean stress sensitivity behavior of Ti-6Al-4V is studied. Cyclic strain tests were conducted for all microstructures, and the results of strain-controlled and stress-controlled cyclic tests are compared and discussed.

  11. Investigation of the HA film deposited on the porous Ti6Al4V alloy prepared via additive manufacturing

    NASA Astrophysics Data System (ADS)

    Surmeneva, M.; Chudinova, E.; Syrtanov, M.; Koptioug, A.; Surmenev, R.

    2015-11-01

    This study is focused on the use of radio frequency magnetron sputtering to modify the surface of porous Ti6Al4V alloy fabricated via additive manufacturing technology. The hydroxyapatite (HA) coated porous Ti6Al4V alloy was studied in respect with its chemical and phase composition, surface morphology, water contact angle and hysteresis, and surface free energy. Thin nanocrystalline HA film was deposited while its structure with diamond-shaped cells remained unchanged. Hysteresis and water contact angle measurements revealed an effect of the deposited HA films, namely an increased water contact angle and contact angle hysteresis. The increase of the contact angle of the coating-substrate system compared to the uncoated substrate was attributed to the multiscale structure of the resulted surfaces.

  12. Recyclability study on Inconel 718 and Ti-6Al-4V powders for use in electron beam melting

    SciTech Connect

    Nandwana, Peeyush; Peter, William H.; Lowe, Larry E.; Dehoff, Ryan R.; Medina, Francisco; Babu, Sudarsanam Suresh; Kirka, Michael M.

    2015-10-20

    In this study, powder bed based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reuse time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.

  13. Experimental Study of Direct Laser Deposition of Ti-6Al-4V and Inconel 718 by Using Pulsed Parameters

    PubMed Central

    Shah, Kamran; Haq, Izhar Ul; Shah, Shaukat Ali; Khan, Farid Ullah; Khan, Sikander

    2014-01-01

    Laser direct metal deposition (LDMD) has developed from a prototyping to a single metal manufacturing tool. Its potential for creating multimaterial and functionally graded structures is now beginning to be explored. This work is a first part of a study in which a single layer of Inconel 718 is deposited on Ti-6Al-4V substrate. Single layer tracks were built at a range of powder mass flow rates using a coaxial nozzle and 1.5 kW diode laser operating in both continuous and pulsed beam modes. This part of the study focused on the experimental findings during the deposition of Inconel 718 powder on Ti-6Al-4V substrate. Scanning electron microscopy (SEM) and X-ray diffraction analysis were performed for characterization and phase identification. Residual stress measurement had been carried out to ascertain the effects of laser pulse parameters on the crack development during the deposition process. PMID:24592190

  14. Recyclability Study on Inconel 718 and Ti-6Al-4V Powders for Use in Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Nandwana, Peeyush; Peter, William H.; Dehoff, Ryan R.; Lowe, Larry E.; Kirka, Michael M.; Medina, Francisco; Babu, Sudarsanam S.

    2016-02-01

    Powder bed-based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reuse time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.

  15. Experimental study of direct laser deposition of Ti-6Al-4V and Inconel 718 by using pulsed parameters.

    PubMed

    Shah, Kamran; Izhar Ul Haq; Shah, Shaukat Ali; Khan, Farid Ullah; Khan, Muhammad Tahir; Khan, Sikander

    2014-01-01

    Laser direct metal deposition (LDMD) has developed from a prototyping to a single metal manufacturing tool. Its potential for creating multimaterial and functionally graded structures is now beginning to be explored. This work is a first part of a study in which a single layer of Inconel 718 is deposited on Ti-6Al-4V substrate. Single layer tracks were built at a range of powder mass flow rates using a coaxial nozzle and 1.5 kW diode laser operating in both continuous and pulsed beam modes. This part of the study focused on the experimental findings during the deposition of Inconel 718 powder on Ti-6Al-4V substrate. Scanning electron microscopy (SEM) and X-ray diffraction analysis were performed for characterization and phase identification. Residual stress measurement had been carried out to ascertain the effects of laser pulse parameters on the crack development during the deposition process.

  16. Parametric optimisation and microstructural analysis on high power Yb-fibre laser welding of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Ahn, J.; Chen, L.; Davies, C. M.; Dear, J. P.

    2016-11-01

    In this work thin sheets of Ti-6Al-4V were full penetration welded using a 5 kW fibre laser in order to evaluate the effectiveness of high power fibre laser as a welding processing tool for welding Ti-6Al-4V with the requirements of the aircraft industry and to determine the effect of welding parameters including laser power, welding speed and beam focal position on the weld microstructure, bead profile and weld quality. It involved establishing an understanding of the influence of welding parameters on microstructural change, welding defects, and the characteristics of heat affected zone (HAZ) and weld metal (WM) of fibre laser welded joints. The optimum range of welding parameters which produced welds without cracking and porosity were identified. The influence of the welding parameters on the weld joint heterogeneity was characterised by conducting detailed microstructural analysis.

  17. Failure Modeling of Titanium-6Al-4V and 2024-T3 Aluminum with the Johnson-Cook Material Model

    SciTech Connect

    Kay, G

    2002-09-16

    A validated Johnson-Cook model could be employed to perform simulations that conform to FAA standards for evaluating aircraft and engine designs for airworthiness and containment considerations. A previous LLNL report [1] described the motivation for using the Johnson-Cook material model in simulations involving engine containment and the effect of uncontained engine debris on aircraft structures. In that report, experimental studies of the deformation and failure behavior of Ti-6Al-4V and 2024-T3 aluminum at high strain rates and large strains were conducted. The report also describes the generation of material constants for the Johnson-Cook strength model. This report describes the determination and validation of parameters for Ti-6Al-4V and 2024-T3 aluminum that can be used in the failure portion of the Johnson-Cook material.

  18. Effect of power density and pulse repetition on laser shock peening of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Smith, P. R.; Shepard, M. J.; Prevéy, P. S.; Clauer, A. H.

    2000-02-01

    Laser shock peening (LSP) was applied to Ti-6Al-4V (wt. %) simulated airfoil specimens using a Nd:Glass laser. Laser shock peening processing parameters examined in the present study included power density (5.5, 7, and 9 GW/cm2) and number of laser pulses per spot (one and three pulses/spot). The LSP’d Ti-6Al-4V samples were examined using x-ray diffraction techniques to determine the residual stress distribution and percent cold work as a function of depth. It was found that the residual stress state and percent of cold work were relatively independent of LSP power density. However, the number of laser pulses per spot had a significant effect on both residual stress and percent of cold work for a given power density level. In addition, there was a strong correlation between the magnitude of residual compressive stresses generated and the percent cold work measured.

  19. Effect of power density and pulse repetition on laser shock peening of Ti-6Al-4V

    SciTech Connect

    Smith, P.R.; Shepard, M.J.; Prevey, P.S. III; Clauer, A.H.

    2000-02-01

    Laser shock peening (LSP) was applied to Ti-6Al-4V (wt.%) simulated airfoil specimens using a Nd:Glass laser. Laser shock peening processing parameters examined in the present study included power density (5.5, 7, and 9 GW/cm{sup 2}) and number of laser pulses per spot (one and three pulses/spot). The LSP's Ti-6Al-4V samples were examined using x-ray diffraction techniques to determine the residual stress distribution and percent cold work as a function of depth. It was found that the residual stress state and percent of cold work were relatively independent of LSP power density. However, the number of laser pulses per spot had a significant effect on both residual stress and percent of cold work for a given power density level. In addition, there was a strong correlation between the magnitude of residual compressive stresses generated and the percent cold work measured.

  20. Surface characteristics of Ti-6Al-4V alloy by EDM with Cu-SiC composite electrode

    NASA Astrophysics Data System (ADS)

    Li, L.; Feng, L.; Bai, X.; Li, Z. Y.

    2016-12-01

    Ti-6Al-4V alloy is widely used in many industries due to its outstanding properties. However, it has poor machinability using conventional mechanical cutting process. Electrical discharge machining is an alternative competitive process to machine titanium alloy by electrical erosion. This article studies the machining characteristics of Ti-6Al-4V with Cu-SiC composite electrode. Surface topography, subsurface microstructure, energy dispersive spectroscopy analysis, and micro-hardness have been analyzed. The machined surfaces show irregular compound structures, droplets of debris, shallow craters, and micro-pores. The surfaces processed by Cu-SiC electrode have fewer number of microcracks compared with that by Cu electrode. Continuous and uniform hardened layer can be achieved by Cu-SiC electrode. The hardened layer has significantly higher hardness than the bulk material because the new phases of TiC and TiSi2 were created on the surface.

  1. Recyclability study on Inconel 718 and Ti-6Al-4V powders for use in electron beam melting

    DOE PAGES

    Nandwana, Peeyush; Peter, William H.; Lowe, Larry E.; ...

    2015-10-20

    In this study, powder bed based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reusemore » time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.« less

  2. Effect of thermal oxidation on corrosion and corrosion-wear behaviour of a Ti-6Al-4V alloy.

    PubMed

    Güleryüz, Hasan; Cimenoğlu, Hüseyin

    2004-07-01

    In this study, comparative investigation of thermal oxidation treatment for Ti-6Al-4V was carried out to determine the optimum oxidation conditions for further evaluation of corrosion-wear performance. Characterization of modified surface layers was made by means of microscopic examinations, hardness measurements and X-ray diffraction analysis. Optimum oxidation condition was determined according to the results of accelerated corrosion tests made in 5m HCl solution The examined Ti-6Al-4V alloy exhibited excellent resistance to corrosion after oxidation at 600 degrees C for 60 h. This oxidation condition achieved 25 times higher wear resistance than the untreated alloy during reciprocating wear test conducted in a 0.9% NaCl solution.

  3. Ion implantation of surgical Ti-6Al-4V for improved resistance to wear-accelerated corrosion.

    PubMed

    Buchanan, R A; Rigney, E D; Williams, J M

    1987-03-01

    The influence of nitrogen-ion implantation on the wear-accelerated corrosion behavior of surgical Ti-6Al-4V was studied. Nonpassivated and prepassivated unimplanted Ti-6Al-4V specimens were employed as controls for comparison. Corrosion rates as a function of time at open-circuit corrosion potentials were electrochemically measured in saline and serum solutions under both static and wear conditions. The wear parameters simulated those of a total artificial hip under average walking conditions. The results indicated that prepassivation of the control material was beneficial under static-corrosion conditions, but not under wear-corrosion conditions. The nitrogen-ion implantation process was found to significantly improve the material's resistance to wear-accelerated corrosion in both saline and serum solutions.

  4. Fatigue endurance of Ti-6Al-4V alloy with electro-eroded surface for improved bone in-growth.

    PubMed

    Janeček, Miloš; Nový, František; Stráský, Josef; Harcuba, Petr; Wagner, Lothar

    2011-04-01

    Ti-6Al-4V hour-glass shaped rotating beam specimens with duplex microstructure were processed by electric discharge machining (EDM). A comparatively high peak current of 29A was utilized in order to increase surface roughness for improved osteointegration. High cycle fatigue (HCF) tests were performed in rotating beam loading (R=-1) on these EDM specimens and results were compared with electrolytically polished specimens serving as reference. As expected, the HCF performance of EDM specimens was inferior to the electrolytically polished specimens. A detailed study of fatigue crack nucleation and microcrack growth was carried out on failed specimens by SEM. The poor HCF strength of EDM specimens is explained by early crack nucleation due to the high notch sensitivity of Ti-6Al-4V. In addition, process-induced residual tensile stresses and microstructural effects may also account for the drastic loss in HCF performance relative to the electropolished baseline.

  5. Microstructures and Properties of Plasma Electrolytic Oxidized Ti Alloy (Ti-6Al-4V) for Bio-implant Application

    NASA Astrophysics Data System (ADS)

    Kumari, Renu; Blawert, Carsten; Majumdar, J. Dutta

    2016-02-01

    In the present study, plasma electrolytic oxidation (PEO) of Ti6Al4V has been performed in an electrolyte containing 20 g/L of Na2SiO3, 10 g/L of Na3PO4, 2 g/L of KOH, and 5 g/L of hydroxyapatite at an optimum constant potential of 430 V for 10 minutes. Followed by PEO treatment, surface roughness was measured using non-contact optical profilometer. A detailed characterization of microstructure, composition and phase analysis was carried out using scanning electron microscopy, energy-dispersive X-ray spectroscopic analysis, Fourier-transform infrared, and X-ray diffraction study. The mechanical properties of the surface have been evaluated by measuring nano-hardness and wear resistance. The effect of surface modification on corrosion resistance property has also been evaluated in Hank's solution. Finally, wettability and bioactivity test have been also performed. PEO developed a thick (150 μm) porous (35 pct) oxide film on the surface of Ti-6Al-4V consisting of anatase, rutile, and SiO2. The nano-hardness of the PEO-treated surface is increased to 8 ± 0.5 GPa as compared to 2 ± 0.4 GPa of the as-received Ti-6Al-4V. Wear and corrosion resistance were improved following oxidation. There is an improvement in wettability in terms of decrease in contact angle from 60 ± 1.5 to 45 ± 1 deg. Total surface energy and its polar component were also increased significantly on PEO-treated surface as compared to the as-received Ti6Al4V.

  6. Surface hardening by anodizing and heat treatments of Ti6Al4V alloys for articular prostheses.

    PubMed

    Gil, F J; Ginebra, M P; Planell, J A

    2002-01-01

    This paper presents a study of the surface hardening of Ti6Al4V alloy produced by electrochemical anodizing and by different heat treatments, in addition to studying the annealing of the martensitic structure. Results of the combination of both methods produce hardening over 1300 HV and an important improvement on the tribological behaviour. These values could improve wear resistance of this alloy in applications like articular prostheses.

  7. Modification of Ti6Al4V Substrates with Well-defined Zwitterionic Polysulfobetaine Brushes for Improved Surface Mineralization

    PubMed Central

    2015-01-01

    Osteoconductive mineral coatings are beneficial for improving the osteointegration of metallic orthopedic/dental implants, but achieving adequate structural integration between the surface minerals and underlying metallic substrates has been a significant challenge. Here, we report covalent grafting of zwitterionic poly(sulfobetaine methacrylate) (pSBMA) brushes on the Ti6Al4V substrates to promote the surface-mineralization of hydroxyapatite with enhanced surface mineral coverage and mineral-substrate interfacial adhesion. We first optimized the atom transfer radical polymerization (ATRP) conditions for synthesizing pSBMA polymers in solution. Well-controlled pSBMA polymers (relative molecular weight up to 26kD, PDI = 1.17) with high conversions were obtained when the ATRP was carried out in trifluoroethanol/ionic liquid system at 60 °C. Applying identical polymerization conditions, surface-initiated atom transfer radical polymerization (SI-ATRP) was carried out to graft zwitterionic pSBMA brushes (PDI < 1.20) from the Ti6Al4V substrates, generating a stable superhydrophilic and low-fouling surface coating without compromising the bulk mechanic property of the Ti6Al4V substrates. The zwitterionic pSBMA surface brushes, capable of attracting both cationic and anionic precursor ions during calcium phosphate apatite mineralization, increased the surface mineral coverage from 32% to 71%, and significantly reinforced the attachment of the apatite crystals on the Ti6Al4V substrate. This facile approach to surface modification of metallic substrates can be exploited to generate multifunctional polymer coatings and improve the performance of metallic implants in skeletal tissue engineering and orthopedic and dental care. PMID:24828749

  8. Sustained load crack growth design data for Ti-6Al-4V titanium alloy tanks containing hydrazine

    NASA Technical Reports Server (NTRS)

    Lewis, J. C.; Kenny, J. T.

    1976-01-01

    Sustained load crack growth data for Ti-6Al-4V titanium alloy in hydrazine per MIL-P-26536 and refined hydrazine are presented. Fracture mechanics data on crack growth thresholds for heat-treated forgings, aged and unaged welds, and aged and unaged heat-affected zones are reported. Fracture mechanics design curves of crack growth threshold stress intensity versus temperature are generated from 40 to 71 C.

  9. Influence of Porosity on Mechanical Properties and In vivo Response of Ti6Al4V Implants

    PubMed Central

    Bandyopadhyay, Amit; Espana, Felix; Balla, Vamsi Krishna; Bose, Susmita; Ohgami, Yusuke; Davies, Neal M

    2009-01-01

    Metallic biomaterials are widely used to restore the lost structure and functions of human bone. Due to the large number of joint replacements, there is a growing demand for new and improved orthopedic implants. More specifically, there is a need for novel load bearing metallic implants with low effective modulus matching to that of bone in order to reduce stress shielding and consequent increase in the in vivo life-span of the implant. In this study, we have fabricated porous Ti6Al4V alloy structures, using Laser Engineered Net Shaping (LENS™) to demonstrate that advanced manufacturing techniques such as LENS™ can be used to fabricate low-modulus, tailored porosity implants with a wide variety of metals/alloys, where the porosity can be designed in areas based on the patient's need to enhance biological fixation and achieve long-term in vivo stability. The effective modulus of Ti6Al4V alloy structures has been tailored between 7 and 60 GPa and porous Ti alloy structures containing 23 to 32 vol. % porosity showed modulus equivalent to human cortical bone. In vivo behavior of porous Ti6Al4V alloy samples in male Sprague-Dawley rats for 16 weeks demonstrated significant increase in calcium within the implants indicating excellent biological tissue ingrowth through interconnected porosity. In vivo results also showed that total amount of porosity plays an important role in tissue ingrowth. PMID:19913643

  10. Neutron Strain Scanning of Fibre and Diode Laser Welds in Stainless Steel and Ti6Al4 V

    NASA Astrophysics Data System (ADS)

    Voisey, K. T.; Folkes, J.; Srithorn, J.; Hughes, D. J.

    Fibre lasers provide an unprecedented combination of high beam quality, brightness and low cost. Fibre laser beams can provide an exceptionally high power density beam with a relatively large depth of focus. Compared to more established laser welding technologies such as diode laser welding, fibre laser welding produces exceptionally narrow weld beads. As with all types of welding, fibre laser welding produces residual stresses in the material forming and adjacent to the weld. The SALSA instrument at the Institut Laue Langevin (ILL) has been used to make neutron diffraction measurements for both fibre and diode laser welded stainless steel 304 and Ti6Al4 V. Clear diffraction peaks are obtained from stainless steel 304 and residual stress distributions are obtained. Little variation in residual stress distribution with welding parameters is seen. Ti6Al4 V diffraction peaks are complicated by phase transformations on cooling. Transformed beta phase peaks in Ti6Al4 V allow the extent of the heat affected zone to be determined.

  11. Surface modification of additive manufactured Ti6Al4V alloy with Ag nanoparticles: wettability and surface morphology study

    NASA Astrophysics Data System (ADS)

    Chudinova, E.; Surmeneva, M.; Koptioug, A.; Sharonova, A.; Loza, K.; Surmenev, R.

    2016-02-01

    In this work, the use of electrophoretic deposition to modify the surface of Ti6Al4V alloy fabricated via additive manufacturing technology is reported. Poly(vinylpyrrolidone) (PVP)-stabilized silver nanoparticles (AgNPs) had a spherical shape with a diameter of the metallic core of 100±20 nm and ζ -potential -15 mV. The AgNPs- coated Ti6Al4V alloy was studied in respect with its chemical composition and surface morphology, water contact angle, hysteresis, and surface free energy. The results of SEM microphotography analysis showed that the AgNPs were homogeneously distributed over the surface. Hysteresis and water contact angle measurements revealed the effect of the deposited AgNPs layer, namely an increased water contact angle and decreased contact angle hysteresis. However, the average water contact angle was 125° for PVP-stabilized-AgNPs-coated surface, whereas ethylene glycol gave the average contact angle of 17°. A higher surface energy is observed for AgNPs-coated Ti6Al4V surface (70.17 mN/m) compared with the uncoated surface (49.07 mN/m).

  12. Developing LBM Process Parameters for Ti-6Al-4V Thin Wall Structures and Determining the Corresponding Mechanical Characteristics

    NASA Astrophysics Data System (ADS)

    Ahuja, Bhrigu; Schaub, Adam; Karg, Michael; Lechner, Michael; Merklein, Marion; Schmidt, Michael

    The Laser Beam Melting (LBM) process technology within the family of Additive Manufacturing technology is characterized by its ability to fabricate fully dense 3D structures directly from micro-sized metal powder. With the current state of the art, Ti-6Al-4V has been processed using LBM machine systems constituting a laser with a beam diameter of about 100 μm. In order to fabricate structures with smaller wall thicknesses, processing of Ti-6Al-4V is attempted on the LBM machine system, Realizer SLM 50 consisting of a laser with a beam diameter 10 μm. The proposed paper presents the development of process parameters for fabricating fully dense Ti-6Al-4V 3D structures using the LBM machine system, Realizer SLM 50. Further experiments are carried out to determine the wall thickness and mechanical properties achievable using the selected process parameters. Analysis and scientific arguments are presented to explain the influence of building direction and heat treatment on mechanical properties.

  13. Analysis of the interphase of a polyamide bonded to chromic acid anodized Ti-6AL-4V

    SciTech Connect

    Guinta, R.K.; Kander, R.G.

    2000-01-06

    Structural adhesive joints, when tested as made, typically fail cohesively through the centerline of the adhesive. However, in any study of adhesive joint durability, failure near the adhesive/substrate interface becomes an important consideration. In the current study, an interfacially debonding adhesive test, the notched coating adhesion (NCA) test, was applied to LaRC(trademark) PETI-5 adhesive bonded to chronic acid anodized (CAA) Ti-6Al-4V. Post-failure analysis of the interphase region included X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), field emission scanning electron microscopy (FE-SEM), and atomic force microscopy (AFM). Mechanical interlocking between an adhesive and a substrate occurs when the liquid adhesive flows into interstices of the substrate, solidifies, and becomes locked in place. Mechanical interlocking is believed to significantly contribute to the adhesion of substrates that exhibit microroughness, such as metal surfaces treated with chromic acid anodization or sodium hydroxide anodization. Filbey and Wightman found that an epoxy penetrated the pores of CAA Ti-6Al-4V, one of the limited number of pore penetration studies that have been reported. In the current study, the penetration of PETI-5 into the pores of CAA Ti-6Al-4V is investigated through analysis of adhesive/substrate failure surfaces.

  14. Fatigue crack growth rate of Ti-6Al-4V considering the effects of fracture toughness and crack closure

    NASA Astrophysics Data System (ADS)

    Zhang, Junhong; Yang, Shuo; Lin, Jiewei

    2015-03-01

    Fatigue fracture is one of the main failure modes of Ti-6Al-4V alloy, fracture toughness and crack closure have strong effects on the fatigue crack growth(FCG) rate of Ti-6Al-4V alloy. The FCG rate of Ti-6Al-4V is investigated by using experimental and analytical methods. The effects of stress ratio, crack closure and fracture toughness on the FCG rate are studied and discussed. A modified prediction model of the FCG rate is proposed, and the relationship between the fracture toughness and the stress intensity factor(SIF) range is redefined by introducing a correcting coefficient. Notched plate fatigue tests (including the fracture toughness test and the FCG rate test) are conducted to investigate the influence of affecting factors on the FCG rate. Comparisons between the predicted results of the proposed model, the Paris model, the Walker model, the Sadananda model, and the experimental data show that the proposed model gives the best agreement with the test data particularly in the near-threshold region and the Paris region, and the corresponding calculated fatigue life is also accurate in the same regions. By considering the effects of fracture toughness and crack closure, the novel FCG rate prediction model not only improves the estimating accuracy, but also extends the adaptability of the FCG rate prediction model in engineering.

  15. Biomimetic Hydroxyapatite Growth on Functionalized Surfaces of Ti-6Al-4V and Ti-Zr-Nb Alloys

    NASA Astrophysics Data System (ADS)

    Pylypchuk, Ie V.; Petranovskaya, A. L.; Gorbyk, P. P.; Korduban, A. M.; Markovsky, P. E.; Ivasishin, O. M.

    2015-08-01

    A biomimetic approach for coating titanium-containing alloys with hydroxyapatite (HA) is reported in the article. Two types of Ti-containing alloys were chosen as an object for coating: Ti-6Al-4V (recommended for orthopedic application) and a novel highly biocompatible Ti-Zr-Nb alloy, with good mechanical compatibility due to a modulus that is more close to that of human bones (E ≈ 50 GPa instead of 110 GPa in Ti-6Al-4V). Coating process was carried out in a 10×-concentrated simulated body fluid (SBF)—synthetic analog of human body plasma. The effect of oxidized and carboxylated alloy surface on formation of biomimetic hydroxyapatite has been studied. By XRD, we found influence of thermal conditions on HA crystal formation and size. SEM images and Fourier transform infrared confirmed that hydroxyapatite with different morphology, crystallinity, and Ca/P ratio formed on metallic surfaces. X-ray photoelectron spectroscopy showed that in the Ti-6AL-4V sample the observed Ca/P ratio reach 0.97, whereas in the Ti-Zr-Nb sample the observed Ca/P ratio reach 1.15.

  16. Effect of fluoride and albumin concentration on the corrosion behavior of Ti-6Al-4V alloy.

    PubMed

    Huang, Her-Hsiung

    2003-01-01

    The purpose of this study was to investigate the effect of fluoride and albumin concentration on the corrosion behavior of Ti-6Al-4V alloy in acid artificial saliva (pH 5/37 degrees C) using potentiodynamic polarization and linear polarization test. Chemical analyses of the surface passive film were characterized using X-ray photoelectron spectroscopy. The results showed that either the NaF (0-0.5%) or the presence of albumin (0-0.2%) in 0.1% NaF-containing media had a significant influence on the corrosion potential (E(corr)), corrosion rate (I(corr)), passive current density (I(pass)), and polarization resistance (R(p)) (p<0.01). The I(corr) and I(pass) values increased on increasing the NaF concentration, but decreased with the presence of albumin in NaF-containing media. The R(p) value decreased on increasing the NaF concentration, but increased with the presence of albumin in NaF-containing media. When the NaF concentration was higher than 0.1%, the protectiveness of TiO(2) passive film formed on Ti-6Al-4V alloy was destroyed by fluoride ions, leading to the formation of Na(2)TiF(6). The presence of albumin, regardless of the concentration, in 0.1% NaF-containing acid media improved the corrosion resistance of Ti-6Al-4V alloy.

  17. Low cycle fatigue behavior of Ti6Al4V thermochemically nitrided for its use in hip prostheses.

    PubMed

    Rodríguez, D; Manero, J M; Gil, F J; Planell, J A

    2001-01-01

    Titanium and its alloys have many attractive properties including high specific strength, low density, and excellent corrosion resistance. Besides, titanium and the Ti6Al4V alloy have long been recognized as materials with high biocompatibility. These properties have led to the use of these materials in biomedical applications. Despite these advantages, the lack of good wear resistance makes difficult the use of titanium and Ti6Al4V in some biomedical applications, like articulating components of prostheses. Some surface treatments are available in order to correct these problems, like thermal surface treatment by means of nitrogen gaseous diffusion at high temperature. Nitrogen enters into the material by diffusion, creating a surface layer of increased hardness. Low cycle fatigue behavior in air of Ti6Al4V alloy has been studied. Results show a reduction of low cycle fatigue life up to 10% compared to the not-treated material. Studies suggest it is not related to the titanium nitride surface layer, but to microstructural changes caused by the high temperature treatment.

  18. Effect of process parameters on deep drawing of Ti-6Al-4V alloy using finite element analysis

    NASA Astrophysics Data System (ADS)

    Kotkunde, Nitin; Deole, Aditya D.; Gupta, A. K.; Singh, S. K.

    2013-12-01

    Deep drawing process depends on the large number of process parameters and their interdependence. Optimization of process parameters in deep drawing is a vital task to reduce manufacturing cost and understand their influence on the deformation behaviour of the sheet metal. In this paper, significance of important process parameters namely, punch speed, blank holder pressure (BHP) and temperature on the deep-drawing characteristics of a Ti-6Al-4V alloy are investigated. Taguchi technique was employed to identify the influence of these parameters on thickness distribution. The finite element model of deep drawing process has been built up and analyzed using Dynaform version 5.6.1 with LS-Dyna version 971 as solver. Based on the predicted thickness distribution of the deep drawn circular cup and analysis of variance (ANOVA) results, it is concluded that punch speed has the greatest influence on the deep drawing of Ti-6Al-4V alloy blank sheet. Temperature and BHP effect are negligible in deep drawing of Ti-6Al-4V alloy at low warm temperatures (less than 450°C) but it may contribute to a significant extent at higher temperature. Also thickness distribution is predicted using artificial neural network (ANN). It is observed that the predicted thickness distribution is in good agreement with the experimental data.

  19. Tribology and hydrophobicity of a biocompatible GPTMS/PFPE coating on Ti6Al4V surfaces.

    PubMed

    Panjwani, Bharat; Sinha, Sujeet K

    2012-11-01

    Tribological properties of perfluoropolyether (PFPE) coated 3-glycidoxypropyltrimethoxy silane (GPTMS) SAMs (self-assembled monolayers) onto Ti6Al4V alloy substrate were studied using ball-on-disk experiments. GPTMS SAMs deposition onto a Ti6Al4V alloy surface was carried out using solution phase method. Ultra-thin layer of PFPE was dip-coated onto SAMs modified specimens. Tribological tests were carried out at 0.2 N normal load and rotational speed of 200 rpm using track radius of 2 mm. Wear track and counterface surface conditions were investigated using optical microscopy. PFPE modified specimens were baked at 150 °C for 1h to investigate the effect of thermal treatment on tribological properties. Surface characterization tests such as contact angle measurement, AFM morphology and X-ray photoelectron spectroscopy were carried out for differently modified specimens. PFPE overcoat meets the requirements of cytotoxicity test using the ISO 10993-5 elution method. PFPE top layer lowered the coefficient of friction and increased wear durability for different specimens (with and without GPTMS intermediate layer). PFPE overcoat onto GPTMS showed significant increase in the wear resistance compared with overcoat onto bare Ti6Al4V specimens. The observed improvement in the tribological properties can be attributed to the change in the interaction of PFPE molecules with the substrate surface due to the GPTMS intermediate layer.

  20. Investigation of the High-Cycle Fatigue Life of Selective Laser Melted and Hot Isostatically Pressed Ti-6Al-4v

    DTIC Science & Technology

    2015-03-26

    INVESTIGATION OF THE HIGH- CYCLE FATIGUE LIFE OF SELECTIVE LASER MELTED AND HOT ISOSTATICALLY PRESSED TI-6AL-4V THESIS Kevin D. Rekedal...ENY-MS-15-M-212 INVESTIGATION OF THE HIGH- CYCLE FATIGUE LIFE OF SELECTIVE LASER MELTED AND HOT ISOSTATICALLY PRESSED TI-6AL-4V THESIS...AFIT-ENY-MS-15-M-212 INVESTIGATION OF THE HIGH- CYCLE FATIGUE LIFE OF SELECTIVE LASER MELTED AND HOT ISOSTATICALLY PRESSED TI-6AL-4V

  1. Evaluation of physicochemical properties of surface modified Ti6Al4V and Ti6Al7Nb alloys used for orthopedic implants.

    PubMed

    Basiaga, Marcin; Kajzer, Wojciech; Walke, Witold; Kajzer, Anita; Kaczmarek, Marcin

    2016-11-01

    The paper presents the results of selected functional properties of TiO2 layers deposited by ALD method on the surface of Ti6Al4V and Ti6Al7Nb alloys intended for implants in bone surgery. TiO2 layer was applied at the constant temperature of the ALD process at T=200°C at a variable number of cycles, which resulted in a different layer thickness. Different process cycles of 500, 1250, and 2500 were analyzed. The application of experimental methods (AFM, SEM, wettability, potentiodynamic test, EIS, scratch test, nanohardness and layer thickness) enabled to select the optimal number of cycles, and thus the thickness of the TiO2 layer of the most favorable functional properties. The obtained results clearly showed that regardless of the type of titanium substrate, the TiO2 layer applied in a 2500cycle ALD process has the best physicochemical and electrochemical properties. These properties have major impact on biocompatibility, and therefore the quality of the final product. The information obtained can be useful for manufacturers of medical devices involved in the production of implants used in reconstructive surgery of skeletal system.

  2. Effect of an amorphous titania nanotubes coating on the fatigue and corrosion behaviors of the biomedical Ti-6Al-4V and Ti-6Al-7Nb alloys.

    PubMed

    Campanelli, Leonardo Contri; Bortolan, Carolina Catanio; da Silva, Paulo Sergio Carvalho Pereira; Bolfarini, Claudemiro; Oliveira, Nilson Tadeu Camarinho

    2017-01-01

    An array of self-organized TiO2 nanotubes with an amorphous structure was produced on the biomedical Ti-6Al-4V and Ti-6Al-7Nb alloys, and the resulting fatigue and corrosion behaviors were studied. The electrochemical response of the nanotubular oxide surfaces was investigated in Ringer physiological solution through potentiodynamic polarization and electrochemical impedance spectroscopy measurements. The absence of transpassivation in the chloride-containing solution, in addition to the micron-scale values of the passivation current density, indicated the excellent corrosion behavior of the coating and the satisfactory protection against the creation of potential stress concentrators in the surface. Axial fatigue tests were performed in physiological solution on polished and coated conditions, with characterization of the treated surfaces by scanning electron microscopy before and after the tests. The surface modification was not deleterious to the fatigue response of both alloys mainly due to the nano-scale dimension of the nanotubes layer. An estimation based on fracture mechanics revealed that a circumferential crack in the range of 5μm depth would be necessary to affect the fatigue performance, which is far from the thickness of the studied coating, although no cracks were actually observed in the oxide surfaces after the tests.

  3. Study of alpha-case depth in Ti-6Al-2Sn-4Zr-2Mo and Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Gaddam, R.; Sefer, B.; Pederson, R.; Antti, M.-L.

    2013-12-01

    At temperatures exceeding 480°C titanium alloys generally oxidises and forms a hard and brittle layer enriched with oxygen, which is called alpha case. This layer has negative effects on several mechanical properties and lowers the tensile ductility and the fatigue resistance. Therefore any alpha-case formed on titanium alloys during various manufacturing processes, such as heat treatment procedures, must be removed before the final part is mounted in an engine. In addition, long time exposure at elevated temperatures during operation of an engine could possibly also lead to formation of alpha-case on actual parts, therefore knowledge and understanding of the alpha-case formation and its effect on mechanical properties is important. Factors that contribute for growth of alpha-case are: presence of oxygen, exposure time, temperature and pressure. In the present study, isothermal oxidation experiments in air were performed on forged Ti-6Al-2Sn-4Zr-2Mo at 500°C and 593°C up to 500 hours. Similar studies were also performed on Ti-6Al-4V plate at 593°C and 700°C. Alpha-case depth for both alloys was quantified using metallography techniques and compared.

  4. Ballistic Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Ruggeri, Charles R.; Emmerling, William C.; Altobelli, Donald J.

    2012-01-01

    An experimental program is underway to develop a consistent set of material property and impact test data, and failure analysis, for a variety of materials that can be used to develop improved impact failure and deformation models. Unique features of this set of data are that all material property information and impact test results are obtained using identical materials, the test methods and procedures are extensively documented and all of the raw data is available. This report describes ballistic impact testing which has been conducted on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade.

  5. Preliminary study on the corrosion resistance, antibacterial activity and cytotoxicity of selective-laser-melted Ti6Al4V-xCu alloys.

    PubMed

    Guo, Sai; Lu, Yanjin; Wu, Songquan; Liu, Lingling; He, Mengjiao; Zhao, Chaoqian; Gan, Yiliang; Lin, Junjie; Luo, Jiasi; Xu, Xiongcheng; Lin, Jinxin

    2017-03-01

    In this study, a series of Cu-bearing Ti6Al4V-xCu (x=0, 2, 4, 6wt%) alloys (shorten by Ti6Al4V, 2C, 4C, and 6C, respectively.) with antibacterial function were successfully fabricated by selective laser melting (SLM) technology with mixed spherical powders of Cu and Ti6Al4V for the first time. In order to systematically investigate the effects of Cu content on the microstructure, phase constitution, corrosion resistance, antibacterial properties and cytotoxicity of SLMed Ti6Al4V-xCu alloys, experiments including XRD, SEM-EDS, electrochemical measurements, antibacterial tests and cytotoxicity tests were conducted with comparison to SLMed Ti6Al4V alloy (Ti6Al4V). Microstructural observations revealed that Cu had completely fused into the Ti6Al4V alloy, and presented in the form of Ti2Cu phase at ambient temperature. With Cu content increase, the density of the alloy gradually decreased, and micropores were obviously found in the alloy. Electrochemical measurements showed that corrosion resistance of Cu-bearing alloys were stronger than Cu-free alloy. Antibacterial tests demonstrated that 4C and 6C alloys presented strong and stable antibacterial property against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) compared to the Ti6Al4V and 2C alloy. In addition, similar to the Ti6Al4V alloy, the Cu-bearing alloys also exerted good cytocompatibility to the Bone Marrow Stromal Cells (BMSCs) from Sprague Dawley (SD) rats. Based on those results, the preliminary study verified that it was feasible to fabricated antibacterial Ti6Al4V-xCu alloys direct by SLM processing mixed commercial Ti6Al4V and Cu powder.

  6. Grain egression: A new mechanism of fatigue-crack initiation in Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Gilbert, Jeremy L.; Piehler, Henry R.

    1989-09-01

    A new mechanism of fatigue-crack initiation (FCI), grain egression, was observed in the course of investigating corrosion-fatigue crack initiation in Ti-6A1-4V hip prostheses fabricated using three different processes. Extensive scanning electron microscopy (SEM) was used to document this new mechanism as well as the other FCI mechanisms operating. Grain egression entails the fracture and egression of primary α grains from the surface of the sample, resulting in a sharp pit that subsequently acts as the site of crack initiation. The different sizes and morphologies of the grain-egression sites observed are very similar to the sizes and morphologies of the pri-mary α grains resulting from the three different fabrication processes, providing further evidence for grain egression as an operative FCI mechanism.

  7. Internal Stress Plasticity-Creep due to Dynamic Hydrogen Gradients in Ti-6Al-4V

    SciTech Connect

    Schuh, C; Dunand, D C

    2001-09-10

    Internal-stress plasticity is a Newtonian creep mechanism which operates at low applied stress levels, when there is a concurrent internal stress. Common sources of internal stress are thermal-expansion or phase-transformation mismatch; in this work we explore the possibility of chemically-induced internal stresses. We report tensile creep experiments on the BCC {beta}-phase of Ti-6A1-4V, in which dynamic gradients of hydrogen concentration were introduced through cycling of the test atmosphere (between Ar/H{sub 2} mixture and pure Ar) under low applied stresses. Under these conditions, we observe Newtonian deformation at rates much higher than for constant-composition conditions, as expected for internal stress plasticity. Also, we present an analytical model which considers chemical, elastic, and creep strains during chemical cycling under stress, and find good agreement with the experimental results.

  8. Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Lerch, Bradley A.; Ruggeri, Charles R.

    2013-01-01

    One of the difficulties with developing and verifying accurate impact models is that parameters such as high strain rate material properties, failure modes, static properties, and impact test measurements are often obtained from a variety of different sources using different materials, with little control over consistency among the different sources. In addition there is often a lack of quantitative measurements in impact tests to which the models can be compared. To alleviate some of these problems, a project is underway to develop a consistent set of material property, impact test data and failure analysis for a variety of aircraft materials that can be used to develop improved impact failure and deformation models. This project is jointly funded by the NASA Glenn Research Center and the FAA William J. Hughes Technical Center. Unique features of this set of data are that all material property data and impact test data are obtained using identical material, the test methods and procedures are extensively documented and all of the raw data is available. Four parallel efforts are currently underway: Measurement of material deformation and failure response over a wide range of strain rates and temperatures and failure analysis of material property specimens and impact test articles conducted by The Ohio State University; development of improved numerical modeling techniques for deformation and failure conducted by The George Washington University; impact testing of flat panels and substructures conducted by NASA Glenn Research Center. This report describes impact testing which has been done on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade. Data from this testing will be used in validating material models developed under this program. The material

  9. Properties of Ti-6Al-4V spun formed fuze supports

    SciTech Connect

    Moody, N.R.; Gates, G.

    1985-05-01

    Spin forming is designated as the primary fabrication process for the Ti-6A1-4V, W-87 fuze support. This process reduces the amount of rough machining during production, the cost of the starting material and the lead time from order to delivery of finished parts compared with parts made from forgings. However, because the amount of deformation from the spin forming process varies greatly within the part, the properties resulting from spin forming the fuze supports are unknown. This study shows that the properties and microstructure of the highly deformed walls of the fuze support are similar to those of forgings, while the properties and microstructure of the lightly deformed nose are similar to those of the parent plate. A solution treatment at 1750/sup 0/F/1h/WQ (954/sup 0/C) followed by a 900/sup 0/F (482/sup 0/C) four hour age gives the desired properties. Additionally, microstructural evaluation shows that the temperatures during spin forming are maintained within desired limits and that no significant microstructural changes occur during subsequent elevated temperature processing of the finished part. This study shows that solution treated and aged parts meet all required properties for all conditions to which the fuze supports will be subjected.

  10. Fatigue behavior of Ti6Al4V and 316 LVM blasted with ceramic particles of interest for medical devices.

    PubMed

    Barriuso, S; Chao, J; Jiménez, J A; García, S; González-Carrasco, J L

    2014-02-01

    Grit blasting is used as a cost-effective method to increase the surface roughness of metallic biomaterials, as Ti6Al4V and 316 LVM, to enhance the osteointegration, fixation and stability of implants. Samples of these two alloys were blasted by using alumina and zirconia particles, yielding rough (up to Ra~8μm) and nearly smooth (up to Ra~1μm) surfaces, respectively. In this work, we investigate the sub-surface induced microstructural effects and its correlation with the mechanical properties, with special emphasis in the fatigue behavior. Blasting with zirconia particles increases the fatigue resistance whereas the opposite effect is observed using alumina ones. As in a conventional shot penning process, the use of rounded zirconia particles for blasting led to the development of residual compressive stresses at the surface layer, without zones of stress concentrators. Alumina particles are harder and have an angular shape, which confers a higher capability to abrade the surface, but also a high rate of breaking down on impact. The higher roughness and the presence of a high amount of embedded alumina particles make the blasted alloy prone to crack nucleation. Interestingly, the beneficial or detrimental role of blasting is more intense for the Ti6Al4V alloy than for the 316 steel. It is proposed that this behavior is related to their different strain hardening exponents and the higher mass fraction of particles contaminating the surface. The low value of this exponent for the Ti6Al4V alloy justifies the expected low sub-surface hardening during the severe plastic deformation, enhancing its capability to soft during cyclic loading.

  11. The Effect of Deposition Conditions on Adhesion Strength of Ti and Ti6Al4V Cold Spray Splats

    NASA Astrophysics Data System (ADS)

    Goldbaum, Dina; Shockley, J. Michael; Chromik, Richard R.; Rezaeian, Ahmad; Yue, Stephen; Legoux, Jean-Gabriel; Irissou, Eric

    2012-03-01

    Cold spray is a complex process where many parameters have to be considered in order to achieve optimized material deposition and properties. In the cold spray process, deposition velocity influences the degree of material deformation and material adhesion. While most materials can be easily deposited at relatively low deposition velocity (<700 m/s), this is not the case for high yield strength materials like Ti and its alloys. In the present study, we evaluate the effects of deposition velocity, powder size, particle position in the gas jet, gas temperature, and substrate temperature on the adhesion strength of cold spayed Ti and Ti6Al4V splats. A micromechanical test technique was used to shear individual splats of Ti or Ti6Al4V and measure their adhesion strength. The splats were deposited onto Ti or Ti6Al4V substrates over a range of deposition conditions with either nitrogen or helium as the propelling gas. The splat adhesion testing coupled with microstructural characterization was used to define the strength, the type and the continuity of the bonded interface between splat and substrate material. The results demonstrated that optimization of spray conditions makes it possible to obtain splats with continuous bonding along the splat/substrate interface and measured adhesion strengths approaching the shear strength of bulk material. The parameters shown to improve the splat adhesion included the increase of the splat deposition velocity well above the critical deposition velocity of the tested material, increase in the temperature of both powder and the substrate material, decrease in the powder size, and optimization of the flow dynamics for the cold spray gun nozzle. Through comparisons to the literature, the adhesion strength of Ti splats measured with the splat adhesion technique correlated well with the cohesion strength of Ti coatings deposited under similar conditions and measured with tubular coating tensile (TCT) test.

  12. Effects of combined plasma chromizing and shot peening on the fatigue properties of a Ti6Al4V alloy

    NASA Astrophysics Data System (ADS)

    Yu, Shouming; Liu, Daoxin; Zhang, Xiaohua; Du, Dongxing

    2015-10-01

    A plasma chromizing treatment was conducted on Ti6Al4V samples by employing the recently developed double glow plasma surface alloying technology. The Cr-alloyed layer consisted of four sub-layers, namely the Cr deposition, Cr2Ti, CrTi4, and Cr-Ti solid-solution layers. The local hardness and moduli were determined via nanoindentation. In addition, the fatigue properties of the samples were evaluated by using a rotating-bending fatigue machine under a given load. The results showed that the hardness or elastic moduli of the adjacent sub-layers differed significantly and the fatigue properties of the Ti6Al4V alloy deteriorated with the plasma chromizing treatment. This deterioration stemmed mainly from cracks initiated at the interfaces between the sub-layers and the microstructural changes of the substrate; these changes were induced by the high temperature used in the plasma chromizing process. However, the fatigue life of the plasma-chromized samples was increased by a shot peening post-treatment. The fatigue life of the samples resulting from this combination of treatments was slightly higher than that of the single-shot-peened Ti6Al4V substrate. In fact, the sample retaining only the Cr-Ti solid-solution layer (that is, the first three sub-layers were removed), when shot-peened, exhibited the highest fatigue life among all the tested samples; this was attributed to that sample having the highest residual compressive stress, the significant work hardening, and the good hardness to toughness balance.

  13. Effects of cutting parameters on tool insert wear in end milling of titanium alloy Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Luo, Ming; Wang, Jing; Wu, Baohai; Zhang, Dinghua

    2016-06-01

    Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6Al4V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6Al4V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as: feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6Al4V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.

  14. Effect of cryogenic treatment on wear resistance of Ti-6Al-4V alloy for biomedical applications.

    PubMed

    Gu, Kaixuan; Wang, Junjie; Zhou, Yuan

    2014-02-01

    The effect of cryogenic treatment on wear resistance of Ti-6Al-4V alloy for biomedical applications was experimentally investigated in this paper. Cryogenic treatments with the same soaking time of 24h at different temperatures of -80°C, -140°C and -196°C were conducted and the treatments at the same temperature of -196°C were then further given different soaking time of 3h, 48h and 72h to be investigated. After cryogenic treatment, the Vickers hardness of specimens was measured. Wear resistance of Ti-6Al-4V alloy was measured by pin-on-disk wear test under dry sliding condition. The results demonstrated that the Vickers hardness increased slightly with the reduction of temperature while it increased obviously with the elongation of soaking time at -196°C. The friction coefficients of specimens cryo-treated at -196°C were lower than those of untreated and of cryo-treated at -80°C and -140°C. And the longer the soaking time is during the cryogenic treatment, the higher the friction coefficient reduction can be achieved. The obvious reduction of mass loss can be obtained at -196°C with 72h soaking. The X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to detect the microstructure and worn surface of specimens. By cryogenic treatment, the plowing in the worn surface was smoothed and shallowed, and the degree of plastic deformation in the subsurface was decreased. There was no obvious phase transformation which can be detected in the microstructure after cryogenic treatment. However, the tendency of refinement in grain size can be detected by XRD which improved the wear resistance of Ti-6Al-4V alloy.

  15. Effects of cutting parameters on tool insert wear in end milling of titanium alloy Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Luo, Ming; Wang, Jing; Wu, Baohai; Zhang, Dinghua

    2017-01-01

    Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6Al4V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6Al4V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as: feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6Al4V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.

  16. Fixation of bioactive calcium alkali phosphate on Ti6Al4V implant material with femtosecond laser pulses

    NASA Astrophysics Data System (ADS)

    Symietz, Christian; Lehmann, Erhard; Gildenhaar, Renate; Koter, Robert; Berger, Georg; Krüger, Jörg

    2011-04-01

    Bone implants made of metal, often titanium or the titanium alloy Ti6Al4V, need to be surface treated to become bioactive. This enables the formation of a firm and durable connection of the prosthesis with the living bone. We present a new method to uniformly cover Ti6Al4V with a thin layer of ceramics that imitates bone material. These calcium alkali phosphates, called GB14 and Ca10, are applied to the metal by dip coating of metal plates into an aqueous slurry containing the fine ceramic powder. The dried samples are illuminated with the 790 nm radiation of a pulsed femtosecond laser. If the laser fluence is set to a value just below the ablation threshold of the ceramic (ca. 0.4 J/cm 2) the 30 fs laser pulses penetrate the partly transparent ceramic layer of 20-40 μm thickness. The remaining laser fluence at the ceramic-metal interface is still high enough to generate a thin metal melt layer leading to the ceramic fixation on the metal. The laser processing step is only possible because Ti6Al4V has a lower ablation threshold (between 0.1 and 0.15 J/cm 2) than the ceramic material. After laser treatment in a fluence range between 0.1 and 0.4 J/cm 2, only the particles in contact with the metal withstand a post-laser treatment (ultrasonic cleaning). The non-irradiated rest of the layer is washed off. In this work, we present results of a successful ceramic fixation extending over larger areas. This is fundamental for future applications of arbitrarily shaped implants.

  17. On the influence of texture on spall evolution in the HCP materials Ti-6Al-4V and Zr

    NASA Astrophysics Data System (ADS)

    Shackel, James; Appleby-Thomas, Gareth J.; Wood, David C.; Painter, Jonathan; Patel, Arun Kumar; Wielewski, Euan; Hazell, Paul J.; Terzulli, Louis-Pierre

    2017-01-01

    Dynamic tensile failure (spall) is known to be a highly microstructure-dependant phenomena. In particular, spall is greatly influenced by the availability of plastic deformation modes such as slip systems. Significant effort has been put into understanding spall in the common engineering BCC and FCC materials, however there is a relative paucity of data on such behaviour in the highly anisotropic HCP class of materials. Here, preliminary results pertaining to the dynamic behaviour of two important HCP materials, Ti-6Al-4V and Zr, are presented, with the aim of enhancing understanding of this complex class of materials.

  18. Characterization of Fatigue Crack-Inititation Facets in Relation to Lifetime Variablility in Ti-6Al-4V (Preprint)

    DTIC Science & Technology

    2011-07-01

    in evaluation and design of materials for fracture critical applications. The material of interest in the present study was Ti-6Al-4V (Ti- 6 - 4 ...distribution unlimited. pertinent to fatigue crack-initiation in + titanium alloys and titanium alloys in general. The + titanium alloys, in particular Ti- 6 ...et al. [16] observed that subsurface crack initiation inTi- 6 -2- 4 - 6 occurred within a microtextured region in which the  phase was suitably oriented

  19. Effect of heat treatment conditions on the dynamic strength and failure behavior of titanium alloy Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Krüger, L.; Sommer, K.; Halle, T.; Hockauf, M.; Meyer, L. W.

    2006-08-01

    The effect of heat treatment conditions on high rate mechanical properties of the (α +β) titanium alloy Ti-6Al-4V was investigated. Dependent on the solution annealing temperature, cooling rate and further annealing the strength and failure properties can be varied in a wide range. Microstructures obtained by annealing below the β-transus followed by furnace cooling show balanced properties of high strength, deformability, and therefore the highest energy consumption under dynamic compressive loading, but the lowest hardness values. Instrumented impact tests on Charpy U-notch specimens reveal evidence for a less brittle behaviour combined with the highest absorbed energy for furnace cooled conditions, only.

  20. Structural characterization of the metal/glass interface in bioactive glass coatings on Ti-6Al-4V

    SciTech Connect

    Oku, T.; Suganuma, K.; Wallemberg, L.R.; Tomsia, A.P.; Gomez-Vega, J.M.; Saiz, E.

    1999-12-01

    Coating Ti-based implants with bioactive materials promotes joining between the prostheses and the bone as well as increasing long-term implant stability. In the present work, the interface between Ti-6Al-4V and bioactive silicate glass coatings, prepared using a simple enameling technique, is analyzed. High-resolution transmission electron microscopy of the glass/alloy interface shows the formation of a reaction layer ({approx}150 nm thick) composed of Ti5Si3 nanoparticles with a size of {approx}20 nm. This nanostructured interface facilitates the formation of a stable joint between the glass coating and the alloy.

  1. Effect of micro-particles on cavitation erosion of Ti6Al4V alloy in sulfuric acid solution.

    PubMed

    Li, D G; Long, Y; Liang, P; Chen, D R

    2017-05-01

    The influences of micro-particles on ultrasonic cavitation erosion of Ti6Al4V alloy in 0.1M H2SO4 solution were investigated using mass loss weight, scanning electron microscopy (SEM) and white light interferometer. Mass loss results revealed that the cavitation erosion damage obviously decreased with increasing particle size and mass concentration. Open circuit potential recorded during cavitation erosion shifted to positive direction with the decreased mass loss. Meanwhile, the mass loss sharply decreased with applying a positive potential during the entire ultrasonic cavitation erosion, and the relationship between the open circuit potential and the cavitation erosion resistance was discussed.

  2. Observation of Etch-Pits and LAGB Configurations During Ambient Creep of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Jalaj; Singh, A. K.; Raman, S. Ganesh Sundara; Kumar, Vikas

    2016-06-01

    The present work describes the microstructural features of alloy Ti-6Al-4V during constant stress creep at ambient temperature. Samples tested at 800 and 900 MPa stress levels exhibit the presence of etch-pits and/or voids. The ambient creep strain increases with an increase in applied stress due to higher strain rate sensitivity at higher stresses. A high density of low-angle grain boundaries is noticed in and around etch-pits in the creep-tested specimens due to occurrence of slip. The inverse pole figure obtained by EBSD indicates prismatic texture as the main deformation component in the creep-tested specimens.

  3. In vivo study of osteogenerating properties of calcium-phosphate coating on titanium alloy Ti-6Al-4V.

    PubMed

    Gnedenkov, Sergey V; Sinebryukhov, Sergey L; Puz, Artyom V; Egorkin, Vladimir S; Kostiv, Roman E

    2016-01-01

    The method of formation of bioactive calcium-phosphate coating on medical titanium alloy Ti-6Al-4V (3.5-5.3% V; 5.3-6.8% Al; balance -Ti) by plasma electrolytic oxidation (PEO) has been developed. Evaluation of osteogenerating properties of the coating at fractures of the shaft of the femur on Wistar line laboratory rats has been performed. It has been established that the calcium-phosphate PEO coating accelerates osteogenesis and promotes the formation of a pronounced periosteal callus in the fracture area. The presence of calcium phosphates in the PEO coating surface layer significantly accelerates the growth of bone tissue on the titanium surface.

  4. Validation of a Model of Linear Friction Welding of Ti6Al4V by Considering Welds of Different Sizes

    NASA Astrophysics Data System (ADS)

    Schroeder, F.; Ward, R. Mark; Turner, R. P.; Walpole, A. R.; Attallah, M. M.; Gebelin, J.-C.; Reed, R. C.

    2015-10-01

    A model for the linear friction welding of the alloy Ti6Al4V was tested experimentally. Instrumented welds were carried out on rectilinear geometries of various dimensions, and the thermal profiles, upset rates, in-plane forces and subsequent micro hardness were measured for comparison. In particular the effects of weld size perpendicular and parallel to the oscillation were investigated, including a case in which the two sides of the weld had different sizes. The predictions of the model were found to be in good agreement with the experimental results, which provides confirmation that the model is useful for the purposes of design.

  5. Effect of prior {beta}-grain size on the hot deformation behavior of Ti-6Al-4V: Coarse vs coarser

    SciTech Connect

    Prasad, Y.V.R.K.; Seshacharyulu, T.; Medeiros, S.C.; Frazier, W.G.

    2000-04-01

    The hot deformation behavior of extra low interstitial (ELI) grade Ti-6Al-4V with a transformed {beta}-perform microstructure was studied in coarse (0.5 to 1 mm) and coarser (2 to 3 mm) (prior {beta}) grained materials using hot compression testing in the temperature range of 750 to 1,100 C and a strain rate range of 0.001 to 100 s{sup {minus}1}. Processing maps were developed on the basis of the flow stress data as a function of temperature and strain rate. The maps revealed that the domain of globularization of the lamellar structure and region of large grained superplasticity of {beta} were not influenced by the prior {beta}-grain size. However, the regimes of cracking at the prior {beta}-grain boundaries occurring at lower temperatures and strain rates and the flow instability occurring at lower temperatures and higher strain rates were both wider for the coarse grained material than the coarser grained material. The {beta}-instability regime, however, was more pronounced in the coarser grained material. From the hot workability viewpoint, the present results show that there is no remarkable benefit in refining the prior {beta}-grain size. On the contrary, it will somewhat restrict the workability domain by widening the adjacent regimes, causing microstructural damage.

  6. Influence of oxidative nanopatterning and anodization on the fatigue resistance of commercially pure titanium and Ti-6Al-4V.

    PubMed

    Ketabchi, Amirhossein; Weck, Arnaud; Variola, Fabio

    2015-04-01

    With an increasingly aging population, a significant challenge in implantology is the creation of biomaterials that actively promote tissue integration and offer excellent mechanical properties. Engineered surfaces with micro- and nanoscale topographies have shown great potential to control and direct biomaterial-host tissue interactions. Two simple yet efficient chemical treatments, oxidative nanopatterning and anodization, have demonstrated the ability to confer exciting new bioactive capacities to commercially pure titanium and Ti-6Al-4V alloy. However, the resulting nanoporous and nanotubular surfaces require careful assessment in regard to potential adverse effects on the fatigue resistance, a factor which may ultimately cause premature failure of biomedical implants. In this work, we have investigated the impact of oxidative nanopatterning and anodization on the fatigue resistance of commercially pure titanium and Ti-6Al-4V. Quantitative (e.g., S-N curves) and qualitative analyses were carried out to precisely characterize the fatigue response of treated metals and compare it to that of polished controls. Scanning electron microscopy (SEM) imaging revealed the effects of cyclic loading on the fracture surface and on the structural integrity of chemically grown nanostructured oxides. Results from this study reinforce the importance of mechanical considerations in the development and optimization of micro- and nanoscale surface treatments for metallic biomedical implants.

  7. Effect of Heat Input on the Tensile Damage Evolution in Pulsed Laser Welded Ti6Al4V Titanium Sheets

    NASA Astrophysics Data System (ADS)

    Liu, Jing; Gao, Xiaolong; Zhang, Jianxun

    2016-11-01

    The present paper is focused on studying the effect of heat input on the tensile damage evolution of pulsed Nd:YAG laser welding of Ti6Al4V alloy under monotonic loading. To analyze the reasons that the tensile fracture site of the pulsed-laser-welded Ti6Al4V sheet joints changes with the heat input under monotonic loading, the microstructure of the sample with different nominal strain values was investigated by in situ observation. Experiment results show that the tensile ductility and fatigue life of welded joints with low heat input are higher than that of welded joints with high heat input. Under tensile loads, the critical engineering strain for crack initiation is much lower in the welded joint with high heat input than in the welded joints with low and medium heat input. And the microstructural damage accumulation is much faster in the fusion zone than in the base metal for the welded joints with high input, whereas the microstructural damage accumulation is much faster in the base metal than in the fusion zone for the welded joints with low input. Consequently, the welded joints fractured in the fusion zone for the welds with high heat input, whereas the welded joints ruptured in the base metal for the welds with low heat input. It is proved that the fine grain microstructure produced by low heat input can improve the critical nominal strain for crack initiation and the resistance ability of microstructural damage.

  8. Review of Mechanical Properties of Ti-6Al-4V Made by Laser-Based Additive Manufacturing Using Powder Feedstock

    NASA Astrophysics Data System (ADS)

    Beese, Allison M.; Carroll, Beth E.

    2016-03-01

    Laser-based additive manufacturing (AM) of metals using powder feedstock can be accomplished via two broadly defined technologies: directed energy deposition (DED) and powder bed fusion (PBF). In these processes, metallic powder is delivered to a location and locally melted with a laser heat source. Upon deposition, the material undergoes a rapid cooling and solidification, and as subsequent layers are added to the component, the material within the component is subjected to rapid thermal cycles. In order to adopt AM for the building of structural components, a thorough understanding of the relationships among the complex thermal cycles seen in AM, the unique heterogeneous and anisotropic microstructure, and the mechanical properties must be developed. Researchers have fabricated components by both DED and PBF from the widely used titanium alloy Ti-6Al-4V and studied the resultant microstructure and mechanical properties. This review article discusses the progress to date on investigating the as-deposited and heat-treated microstructures and mechanical properties of Ti-6Al-4V structures made by powder-based laser AM using DED and PBF.

  9. Microstructure and erosive wear behaviors of Ti6Al4V alloy treated by plasma Ni alloying

    NASA Astrophysics Data System (ADS)

    Wang, Z. X.; Wu, H. R.; Shan, X. L.; Lin, N. M.; He, Z. Y.; Liu, X. P.

    2016-12-01

    The Ni modified layers were prepared on the surface of Ti6Al4V substrate by the plasma surface alloying technique. The surface and cross-section morphology, element concentration and phase composition were investigated by thermal field emission scanning electron microscopy (SEM), and glow discharge optical emission spectroscopy (GDOES), X-ray diffraction (XRD), respectively. The cross-section nano-scale hardness of the Ni modified layer was measured by nanoindenter. The results showed that the Ni modified layers exhibited triple-layer structure and continuous gradient distribution of the concentration. From the surface to the matrix, they were 2 μm Ni deposition layer, 8 μm Ni-rich alloying layer including the phases of Ni3Ti, NiTi, Ti2Ni, AlNi3 and 24 μm Ni-poor alloying layer forming the solid solution of nickel. With increasing of the thickness of the Ni modified layer, the microhardness increased first, reached the climax, then gradient decreased. The erosion tests were performed on the surfaces of the untreated and treated Ti6Al4V samples using MSE (Micro-slurry-jet Erosion) method. The experiment results showed that the wear rate of every layer showed different values, and the Ni-rich alloying layer was the lowest. The strengthening mechanism of the Ni modified layer showed micro-cutting wearing.

  10. In vitro fibroblast and pre-osteoblastic cellular responses on laser surface modified Ti-6Al-4V.

    PubMed

    Chikarakara, Evans; Fitzpatrick, Patricia; Moore, Eric; Levingstone, Tanya; Grehan, Laura; Higginbotham, Clement; Vázquez, Mercedes; Bagga, Komal; Naher, Sumsun; Brabazon, Dermot

    2014-12-29

    The success of any implant, dental or orthopaedic, is driven by the interaction of implant material with the surrounding tissue. In this context, the nature of the implant surface plays a direct role in determining the long term stability as physico-chemical properties of the surface affect cellular attachment, expression of proteins, and finally osseointegration. Thus to enhance the degree of integration of the implant into the host tissue, various surface modification techniques are employed. In this work, laser surface melting of titanium alloy Ti-6Al-4V was carried out using a CO2 laser with an argon gas atmosphere. Investigations were carried out to study the influence of laser surface modification on the biocompatibility of Ti-6Al-4V alloy implant material. Surface roughness, microhardness, and phase development were recorded. Initial knowledge of these effects on biocompatibility was gained from examination of the response of fibroblast cell lines, which was followed by examination of the response of osteoblast cell lines which is relevant to the applications of this material in bone repair. Biocompatibility with these cell lines was analysed via Resazurin cell viability assay, DNA cell attachment assay, and alamarBlue metabolic activity assay. Laser treated surfaces were found to preferentially promote cell attachment, higher levels of proliferation, and enhanced bioactivity when compared to untreated control samples. These results demonstrate the tremendous potential of this laser surface melting treatment to significantly improve the biocompatibility of titanium implants in vivo.

  11. The elevated-temperature mechanical behavior of as-cast and wrought Ti-6Al-4V-1B

    SciTech Connect

    Chen, Wei; Boehlert, C. J.; Howe, Jane Y; Payzant, E Andrew

    2011-01-01

    This work studied the effect of processing on the elevated-temperature [728 K (455 C)] fatigue deformation behavior of Ti-6Al-4V-1B for maximum applied stresses between 300 to 700 MPa (R = 0.1, 5 Hz). The alloy was evaluated in the as-cast form as well as in three wrought forms: cast-and-extruded, powder metallurgy (PM) rolled, and PM extruded. Processing caused significant differences in the microstructure, which in turn impacted the fatigue properties. The PM-extruded material exhibited a fine equiaxed {alpha} + {beta} microstructure and the greatest fatigue resistance among all the studied materials. The {beta}-phase field extrusion followed by cooling resulted in a strong {alpha}-phase texture in which the basal plane was predominately oriented perpendicular to the extrusion axis. The TiB whiskers were also aligned in the extrusion direction. The {alpha}-phase texture in the extrusions resulted in tensile-strength anisotropy. The tensile strength in the transverse orientation was lower than that in the longitudinal orientation, but the strength in the transverse orientation remained greater than that for the as-cast Ti-6Al-4V. The ratcheting behavior during fatigue is also discussed.

  12. In vitro MC3T3 osteoblast adhesion with respect to surface roughness of Ti6Al4V substrates.

    PubMed

    Linez-Bataillon, P; Monchau, F; Bigerelle, M; Hildebrand, H F

    2002-08-01

    This work investigates the role of the surface roughness of Ti6Al4V on the cell morphology, proliferation and adhesion, and in particular on the variation of the expression of cell adhesion proteins. Standardised test samples with five different surface preparations are used: sandblasted, 80, 1200, and 4000 grade polished, mirror polished. Surface roughness is analysed by Scanning Electron Microscopy and LASER Confocal Microscopy. Cell culture experiments are performed with MC3T3-E1 mouse osteoblasts after 3 days culture: proliferation rate, morphology and adhesion are assessed. The variations of expression of cell adhesion proteins are evidenced by indirect immune fluorescence method: actin from the cytoskeleton, vinculin from the focal adhesion complex, fibronectin and collagen I from the extracellular matrix. The results reveal a clear influence of surface roughness of Ti6Al4V on cell proliferation, morphology and adhesion. A significant correlation is established between surface roughness and cell growth. More the surface is smooth more the osteoblasts proliferate and appear spread out on the test samples. In addition, the expression of adhesion proteins varies with respect to the surface roughness. These results indicate a direct relationship between the decrease of cell adhesion and the increase of cell proliferation on mirror polished materials.

  13. Numerical and experimental study of the Ti6Al4V macrostructure obtained by Nd:YAG laser

    NASA Astrophysics Data System (ADS)

    Conde, J. C.; Paz, M. D.; Serra, J.; González, P.

    2014-04-01

    Titanium and its alloys (Ti6Al4V) have been widely used in the biomedical field; nevertheless, they should be subject to specific surface treatments, before being implanted, in order to improve bio-integration. Although laser processing is a useful technique for this purpose, different aspects of the basic mechanisms of this process are still in progress, with special emphasis on the modeling structure formation on the irradiated surface. For this research, the finite element method was used to study the generation of a macrostructure on the Ti6Al4V surface using a Nd:YAG laser. The temperature profiles, estimated during the extremely high heating and cooling rates caused by the output power of the laser beam, allowed us to analyze, among other things, the melting depth and the heat affected zone, in order to optimize the process. Moreover, the experimental results (SEM data) were positively compared with the numerical model, and a relationship of the crater profile formation (depth to width ratio) was determined.

  14. Functionalisation of Ti6Al4V components fabricated using selective laser melting with a bioactive compound.

    PubMed

    Vaithilingam, Jayasheelan; Kilsby, Samuel; Goodridge, Ruth D; Christie, Steven D R; Edmondson, Steve; Hague, Richard J M

    2015-01-01

    Surface modification of an implant with a biomolecule is used to improve its biocompatibility and to reduce post-implant complications. In this study, a novel approach has been used to functionalise phosphonic acid monolayers with a drug. Ti6Al4V components fabricated using selective laser melting (SLM) were functionalised with Paracetamol (a pharmaceutically relevant biomolecule) using phosphonic acid based self-assembled monolayers (SAMs). The attachment, stability of the monolayers on the SLM fabricated surface and functionalisation of SAMs with Paracetamol were studied using X-ray photoelectron spectroscopy (XPS) and surface wettability measurements. The obtained results confirmed that SAMs were stable on the Ti6Al4V surface for over four weeks and then began to desorb from the surface. The reaction used to functionalise the phosphonic acid monolayers with Paracetamol was noted to be successful. Thus, the proposed method has the potential to immobilise drugs/proteins to SAM coated surfaces and improve their biocompatibility and reduce post-implant complications.

  15. Effect of Bonding Temperature on the Joining of Ti-6Al-4V Alloy Using Cu Coatings and Sn Interlayers

    NASA Astrophysics Data System (ADS)

    AlHazaa, Abdulaziz N.; AlGharbi, Sultan H.; Nishikawa, Hiroshi

    2017-01-01

    Titanium alloy Ti-6Al-4V samples were bonded together using Cu coatings and Sn interlayers. The bonding of titanium samples was successful at various temperatures (700-950 °C) which are below the β-transus temperature of Ti-6Al-4V alloy. An applied uniaxial pressure of 1 MPa and a short bonding time of 15 min were selected as bonding parameters. Scanning electron microscope and energy-dispersive spectroscopy showed that the dissolution of Ti in the joint region increases with the increase in bonding temperature. X-ray diffraction analysis of the fractured surfaces revealed that Sn5Ti6, Sn3Ti5 and SnTi3 intermetallic compounds (IMCs) were formed and dominated the joint structure. The shear strengths of the bonds increase with the increase in bonding temperature and reaches a maximum of 478 MPa for bond made at 950 °C. The microhardness analysis of the fractured surfaces compared to the base alloy confirmed the presence of the IMCs. X-ray photoelectron spectroscopy (XPS) analysis showed the presence of Ti at the top surface of the fractured bonds made at 700 °C which confirmed a successful joint evolution even at the lowest bonding temperature used. Atomic force microscopy observations for bonds made at 700 and 950 °C coincide with the XRD and XPS analysis and were able to reveal the remaining Cu particles on the substrates.

  16. Wear behavior of the plasma and thermal oxidized Ti-15Mo and Ti-6Al-4V alloys

    NASA Astrophysics Data System (ADS)

    Hacisalioglu, I.; Yildiz, F.; Alsaran, A.; Purcek, G.

    2017-02-01

    Titanium and its alloys widely used in load bearing applications. Titanium alloys are capable of providing lower elastic modulus and better corrosion resistance with alloying processes. In spite of the modified mechanical properties, the surface degradation is still the main critical defect. Ti-15Mo alloy is one of the alpa+beta titanium alloys with acceptable mechanical and chemical superiority. Recent researches in literature show that the wear performance of base Ti-15Mo is relatively low as compared to Ti-6Al-4V, using in high performance applications. Plasma oxidized surfaces increase the tribological and chemical performance of titanium alloys. In this study the Ti-15Mo alloy and Ti-6Al-4V alloys were compared in terms of wear performance. To obtain alloys with similar microstructure they were solution treated at 800°C 1H and then air-cooled. The plasma and thermal oxidations were applied at 650°C for 1 hour. Wear performance of oxidized surfaces investigated in dry conditions. Oxidized surface characterized with XRD, SEM, 3D profilometer and hardness measurements. Wear volume calculated with 3D profilometer. Results show that oxidizing increased the surface roughness and improved the wear performance of Ti15Mo alloy. The plasma and thermal oxidized Ti-15Mo showed a remarkable increase in wear resistance.

  17. In vitro and in vivo study of additive manufactured porous Ti6Al4V scaffolds for repairing bone defects

    PubMed Central

    Li, Guoyuan; Wang, Lei; Pan, Wei; Yang, Fei; Jiang, Wenbo; Wu, Xianbo; Kong, Xiangdong; Dai, Kerong; Hao, Yongqiang

    2016-01-01

    Metallic implants with a low effective modulus can provide early load-bearing and reduce stress shielding, which is favorable for increasing in vivo life-span. In this research, porous Ti6Al4V scaffolds with three pore sizes (300~400, 400~500, and 500~700 μm) were manufactured by Electron Beam Melting, with an elastic modulus range of 3.7 to 1.7 GPa. Cytocompatibility in vitro and osseointegration ability in vivo of scaffolds were assessed. hBMSCs numbers increased on all porous scaffolds over time. The group with intended pore sizes of 300 to 400 μm was significantly higher than that of the other two porous scaffolds at days 5 and 7. This group also had higher ALP activity at day 7 in osteogenic differentiation experiment. The scaffold with pore size of 300 to 400 μm was implanted into a 30-mm segmental defect of goat metatarsus. In vivo evaluations indicated that the depth of bone ingrowth increased over time and no implant dislocation occurred during the experiment. Based on its better cytocompatibility and favorable bone ingrowth, the present data showed the capability of the additive manufactured porous Ti6Al4V scaffold with an intended pore size of 300 to 400 μm for large segmental bone defects. PMID:27667204

  18. Influence of cell shape on mechanical properties of Ti-6Al-4V meshes fabricated by electron beam melting method.

    PubMed

    Li, S J; Xu, Q S; Wang, Z; Hou, W T; Hao, Y L; Yang, R; Murr, L E

    2014-10-01

    Ti-6Al-4V reticulated meshes with different elements (cubic, G7 and rhombic dodecahedron) in Materialise software were fabricated by additive manufacturing using the electron beam melting (EBM) method, and the effects of cell shape on the mechanical properties of these samples were studied. The results showed that these cellular structures with porosities of 88-58% had compressive strength and elastic modulus in the range 10-300MPa and 0.5-15GPa, respectively. The compressive strength and deformation behavior of these meshes were determined by the coupling of the buckling and bending deformation of struts. Meshes that were dominated by buckling deformation showed relatively high collapse strength and were prone to exhibit brittle characteristics in their stress-strain curves. For meshes dominated by bending deformation, the elastic deformation corresponded well to the Gibson-Ashby model. By enhancing the effect of bending deformation, the stress-strain curve characteristics can change from brittle to ductile (the smooth plateau area). Therefore, Ti-6Al-4V cellular solids with high strength, low modulus and desirable deformation behavior could be fabricated through the cell shape design using the EBM technique.

  19. Optimisation of the enamelling of an apatite-mullite glass-ceramic coating on Ti6Al4V.

    PubMed

    O'Flynn, Kevin P; Stanton, Kenneth T

    2011-09-01

    Apatite-mullite glass-ceramics (AMGCs) are under investigation as a potential alternative to hydroxyapatite (HA) as a coating for cementless fixation of orthopaedic implants. These materials have tailorable mechanical and chemical properties that make them attractive for use as bioactive coatings. Here, AMGC coatings on Ti(6)Al(4)V were investigated to determine an improved heat treatment regime using a systematic examination of the different inputs: composition of glass, nucleation hold and crystallisation hold. An upper limit to the heat treatment temperature was determined by the α + β --> β of Ti(6)Al(4)V at 970°C. The glass composition was modified to produce different crystallisation temperatures and sintering characteristics. A glass was found that is fully crystalline below 970°C and has good sinterability. The effects of different heat treatment time and temperature combinations on the coating and substrate morphologies were examined and the most suitable combination determined. This sample was further investigated and was found to have qualitatively good adhesion and evidence of an interfacial reaction region between the coating and substrate indicating that a chemical reaction had occurred. Oxygen infiltration into the substrate was quantified and the new route was shown to result in a 63% reduction in penetration depth.

  20. Dynamic fracture behavior of Ti-6Al-4V alloy with various stabilities of βphase

    NASA Astrophysics Data System (ADS)

    Akmoulin, I. A.; Niinomi, M.; Kobayashi, T.

    1994-08-01

    The effect of stability of the body-centered cubic (bcc) β phase on the dynamic fracture behavior of Ti-6Al-4V alloy at room temperature and 77 K has been studied. The presence of a highly unstable β phase in the quenched alloy leads to a decrease in both the dynamic fracture toughness and the crack propagation energy, and this decrease bccomes more pronounced when test temperature is reduced to 77 K. Somewhat improved fracture characteristics were obtained by applying anneal procedure to receive a fully stable β phase. The highest fracture toughness as well as the greatest crack propagation resistance were observed in the air-cooled grade, where the lattice parameter of the bcc phase was intermediate between those pertaining to quenched and annealed Ti-6Al-4V alloys. The effect is attributed to the vanadium content in the β phase, which is sufficiently high to suppress deformation-induced transformation. On the other hand, the V content should be low enough to retard ductile-brittle transition, typical for the bcc metals at cryogenic temperatures. As a result, marked toughening can be achieved, so that the lowest application temperature of high-strength titanium alloys containing the bcc phase can be decreased significantly.

  1. Corrosion and corrosion-fatigue behavior of cp-Ti and Ti-6Al-4V laser-marked biomaterials.

    PubMed

    Gil, F J; Delgado, L; Espinar, E; Llamas, J M

    2012-04-01

    The aim of this work was to determine the influence of laser surface modification treatments on mechanical and electrochemical behavior in Ti and Ti-6Al-4V implants. For each metal, different samples were laser modified simulating the markings according to the international requirements. (It is necessary in each metallic biomaterial to mark the serial, batch and company numbers.) Microstructural changes produced by this treatment were observed: (a) the melting zone with small grain sizes and martensitic structures in above-mentioned metals and (b) the heat-affected zone (HAZ) with alpha phase in cp-Titanium with bigger grain sizes and Widmanstatten structure in Ti-6Al-4V. Positive tensile residual stress was determined by means X-ray analysis in the zones marked by laser. Furthermore, corrosion behavior was studied in a simulated body fluid at 37°C. Pitting was observed in different zones near the HAZ and the results showed a decrease of the corrosion resistance in the laser treated samples. Residual stresses and the martensitic microstructures favoured the decrease of the corrosion-fatigue life around 20% of both metals under physiological conditions.

  2. Characterization of Ti-C-N coatings deposited on Ti6Al4V for biomedical applications.

    PubMed

    de Viteri, V Sáenz; Barandika, M G; de Gopegui, U Ruiz; Bayón, R; Zubizarreta, C; Fernández, X; Igartua, A; Agullo-Rueda, F

    2012-12-01

    Ti6Al4V alloy is the most commonly employed implant material for orthopedic replacements due to its good mechanical properties close to those of bones, biocompatibility and its good corrosion resistance in biological media. Nevertheless, it does not exhibit good wear resistance, showing friction and wear even with soft tissues. This latter feature can lead to a premature failure of the implant with the subsequent component replacement. Therefore, a system with good tribological resistance is required for several medical applications. One possible alternative to solve tribological problems consists of protecting the alloy surface by means of biocompatible Ti-C-N coatings. In this work, five types of metallic Ti-C-N coatings deposited by physical vapor deposition (PVD) cathodic arc method on Ti6Al4V substrate have been studied. Different deposition conditions have been analyzed, and the superficial properties of films have been characterized. Additionally, tribological response of these films have been determined and compared with the substrate one under fretting conditions in simulated body fluid. The results indicate that Ti-C-N coatings improve the general response of the biomaterial.

  3. Further Investigation Into the Use of Laser Surface Preparation of Ti-6Al-4V Alloy for Adhesive Bonding

    NASA Technical Reports Server (NTRS)

    Palmieri, Frank L.; Crow, Allison; Zetterberg, Anna; Hopkins, John; Wohl, Christopher J.; Connell, John W.; Belcher, Tony; Blohowiak, Kay Y.

    2014-01-01

    Adhesive bonding offers many advantages over mechanical fastening, but requires robust materials and processing methodologies before it can be incorporated in primary structures for aerospace applications. Surface preparation is widely recognized as one of the key steps to producing robust and predictable bonds. This report documents an ongoing investigation of a surface preparation technique based on Nd:YAG laser ablation as a replacement for the chemical etch and/or abrasive processes currently applied to Ti-6Al-4V alloys. Laser ablation imparts both topographical and chemical changes to a surface that can lead to increased bond durability. A laser based process provides an alternative to chemical-immersion, manual abrasion, and grit blast process steps which are expensive, hazardous, environmentally unfriendly, and less precise. In addition, laser ablation is amenable to process automation, which can improve reproducibility to meet quality standards for surface preparation. An update on work involving adhesive property testing, surface characterization, surface stability, and the effect of laser surface treatment on fatigue behavior is presented. Based on the tests conducted, laser surface treatment is a viable replacement for the immersion chemical surface treatment processes. Testing also showed that the fatigue behavior of the Ti-6Al-4V alloy is comparable for surfaces treated with either laser ablation or chemical surface treatment.

  4. Growth of surface and corner cracks in beta-processed and mill-annealed Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Bell, P. D.

    1975-01-01

    Empirical stress-intensity expressions were developed to relate the growth of cracks from corner flaws to the growth of cracks from surface flaws. An experimental program using beta-processed Ti-6Al-4V verified these expressions for stress ratios, R greater than or equal to 0. An empirical crack growth-rate expression which included stress-ratio and stress-level effects was also developed. Cracks grew approximately 10 percent faster in transverse-grain material than in longitudinal-grain material and at approximately the same rate in longitudinal-grain mill-annealed Ti-6Al-4V. Specimens having surface and corner cracks and made of longitudinal-grain, beta-processed material were tested with block loads, and increasing the stresses in a block did not significantly change the crack growth rates. Truncation of the basic ascending stress sequence within a block caused more rapid crack growth, whereas both the descending and low-to-high stress sequences slowed crack growth.

  5. In vitro and in vivo study of additive manufactured porous Ti6Al4V scaffolds for repairing bone defects

    NASA Astrophysics Data System (ADS)

    Li, Guoyuan; Wang, Lei; Pan, Wei; Yang, Fei; Jiang, Wenbo; Wu, Xianbo; Kong, Xiangdong; Dai, Kerong; Hao, Yongqiang

    2016-09-01

    Metallic implants with a low effective modulus can provide early load-bearing and reduce stress shielding, which is favorable for increasing in vivo life-span. In this research, porous Ti6Al4V scaffolds with three pore sizes (300~400, 400~500, and 500~700 μm) were manufactured by Electron Beam Melting, with an elastic modulus range of 3.7 to 1.7 GPa. Cytocompatibility in vitro and osseointegration ability in vivo of scaffolds were assessed. hBMSCs numbers increased on all porous scaffolds over time. The group with intended pore sizes of 300 to 400 μm was significantly higher than that of the other two porous scaffolds at days 5 and 7. This group also had higher ALP activity at day 7 in osteogenic differentiation experiment. The scaffold with pore size of 300 to 400 μm was implanted into a 30-mm segmental defect of goat metatarsus. In vivo evaluations indicated that the depth of bone ingrowth increased over time and no implant dislocation occurred during the experiment. Based on its better cytocompatibility and favorable bone ingrowth, the present data showed the capability of the additive manufactured porous Ti6Al4V scaffold with an intended pore size of 300 to 400 μm for large segmental bone defects.

  6. The effect of thermal cycling on the shear bond strength of porcelain/Ti-6Al-4V interfaces.

    PubMed

    Sendão, Isabel A; Alves, Alexandra C; Galo, Rodrigo; Toptan, Fatih; Silva, Filipe S; Ariza, Edith

    2015-04-01

    The aim of the study was to evaluate the effect of thermal cycling on the shear bond strength of the porcelain/Ti-6Al-4V interfaces prepared by two different processing routes and metallic surface conditions. Polished and SiO2 particle abraded Ti-6Al-4V alloy and Triceram bonder porcelain were used to produce the interfaces. Porcelain-to-metal specimens were processed by conventional furnace firing and hot pressing. Thermal cycling was performed in Fusayama's artificial saliva for 5000 cycles between 5 ± 1 and 60 ± 2°C. After thermal cycling, shear bond tests were carried out by using a custom-made stainless steel apparatus. The results were analyzed using t-Student test and non-parametric Kruskal-Wallis test (p<0.01). Most of the polished-fired specimens were fractured during thermal cycling; thus, it was not possible to obtain the shear bond strength results for this group. Sandblasted-fired, polished-hot pressed, and sandblasted-hot pressed specimens presented the shear bond strength values of 76.2 ± 15.9, 52.2 ± 23.6, and 59.9 ± 22.0 MPa, respectively. Statistical analysis indicated that thermal cycling affected the polished specimens processed by firing, whereas a significant difference was not observed on the other groups.

  7. A nano-scale mirror-like surface of Ti-6Al-4V attained by chemical mechanical polishing

    NASA Astrophysics Data System (ADS)

    Chenliang, Liang; Weili, Liu; Shasha, Li; Hui, Kong; Zefang, Zhang; Zhitang, Song

    2016-05-01

    Metal Ti and its alloys have been widely utilized in the fields of aviation, medical science, and micro-electro-mechanical systems, for its excellent specific strength, resistance to corrosion, and biological compatibility. As the application of Ti moves to the micro or nano scale, however, traditional methods of planarization have shown their short slabs. Thus, we introduce the method of chemical mechanical polishing (CMP) to provide a new way for the nano-scale planarization method of Ti alloys. We obtain a mirror-like surface, whose flatness is of nano-scale, via the CMP method. We test the basic mechanical behavior of Ti-6Al-4V (Ti64) in the CMP process, and optimize the composition of CMP slurry. Furthermore, the possible reactions that may take place in the CMP process have been studied by electrochemical methods combined with x-ray photoelectron spectroscopy (XPS). An equivalent circuit has been built to interpret the dynamic of oxidation. Finally, a model has been established to explain the synergy of chemical and mechanical effects in the CMP of Ti-6Al-4V. Project supported by the National Major Scientific and Technological Special Project during the Twelfth Five-year Plan Period of China (Grant No. 2009ZX02030-1), the National Natural Science Foundation of China (Grant No. 51205387), the Support by Science and Technology Commission of Shanghai City, China (Grant No. 11nm0500300), and the Science and Technology Commission of Shanghai City, China (Grant No. 14XD1425300).

  8. Significance of the contacting and no contacting thermoelectric power measurements applied to grit blasted medical Ti6Al4V.

    PubMed

    Carreon, H; Barriuso, S; Lieblich, M; González-Carrasco, J L; Jimenez, J A; Caballero, F G

    2013-04-01

    Grit blasting is a surface plastic deformation technique aimed to increase the surface area available for bone/implant apposition, which contributes to improve fixation and mechanical stability of Ti-6Al-4V implants. Besides roughening, grit blasting also causes surface contamination with embedded grit particles and subtle subsurface microstructural changes that, although does not challenge their biocompatibility, might influence other surface dominated properties like corrosion and ion release. Additional benefits are expected due to the induced compressive residual stresses, hence enhancing fatigue strength. The net effect depends on the type of particles used for blasting, but also on the amount of the subsurface cold work associated to the severe surface plastic deformation. In this work we study the potential of the non-contacting and contacting thermoelectric power (TEP) measurements in the analysis of the global changes induced in the Ti6Al4V when blasting the alloy with Al2O3 or ZrO2 particles, which yields a coarse and a fine rough surface, respectively. To reveal the effect of residual stresses, a set of specimens were thermally treated. The study proves that the non-contacting technique is more sensitive to the presence of residual stresses, whereas the contact technique is strongly influenced by the grain size refinements, work hardening and changes in solute.

  9. Regulation Mechanism of Salt Ions for Superlubricity of Hydrophilic Polymer Cross-Linked Networks on Ti6Al4V.

    PubMed

    Zhang, Caixia; Liu, Yuhong; Liu, Zhifeng; Zhang, Hongyu; Cheng, Qiang; Yang, Congbin

    2017-03-07

    Poly(vinylphosphonic acid) (PVPA) cross-linked networks on Ti6Al4V show superlubricity behavior when sliding against polytetrafluoroethylene in water-based lubricants. The superlubricity can occur but only with the existence of salt ions in the polymer cross-linked networks. This is different from the phenomenon in most polymer brushes. An investigation into the mechanism revealed that cations and anions in the lubricants worked together to yield the superlubricity even under harsh conditions. It is proposed that the preferential interactions of cations with PVPA molecules rather than water molecules are the main reason for the superlubricity in water-based lubricants. The interaction of anions with water molecules regulates the properties of the tribological interfaces, which influences the magnitude of the friction coefficient. Owing to the novel cross-linked networks and the interactions between cations and polymer molecules, their superlubricity can be maintained even at a high salt ion concentration of 5 M. These excellent properties make PVPA-modified Ti6Al4V a potential candidate for application in artificial implants.

  10. Effect of Bonding Temperature on the Joining of Ti-6Al-4V Alloy Using Cu Coatings and Sn Interlayers

    NASA Astrophysics Data System (ADS)

    AlHazaa, Abdulaziz N.; AlGharbi, Sultan H.; Nishikawa, Hiroshi

    2016-11-01

    Titanium alloy Ti-6Al-4V samples were bonded together using Cu coatings and Sn interlayers. The bonding of titanium samples was successful at various temperatures (700-950 °C) which are below the β-transus temperature of Ti-6Al-4V alloy. An applied uniaxial pressure of 1 MPa and a short bonding time of 15 min were selected as bonding parameters. Scanning electron microscope and energy-dispersive spectroscopy showed that the dissolution of Ti in the joint region increases with the increase in bonding temperature. X-ray diffraction analysis of the fractured surfaces revealed that Sn5Ti6, Sn3Ti5 and SnTi3 intermetallic compounds (IMCs) were formed and dominated the joint structure. The shear strengths of the bonds increase with the increase in bonding temperature and reaches a maximum of 478 MPa for bond made at 950 °C. The microhardness analysis of the fractured surfaces compared to the base alloy confirmed the presence of the IMCs. X-ray photoelectron spectroscopy (XPS) analysis showed the presence of Ti at the top surface of the fractured bonds made at 700 °C which confirmed a successful joint evolution even at the lowest bonding temperature used. Atomic force microscopy observations for bonds made at 700 and 950 °C coincide with the XRD and XPS analysis and were able to reveal the remaining Cu particles on the substrates.

  11. Interaction behaviors at the interface between liquid Al-Si and solid Ti-6Al-4V in ultrasonic-assisted brazing in air.

    PubMed

    Chen, Xiaoguang; Yan, Jiuchun; Gao, Fei; Wei, Jinghui; Xu, Zhiwu; Fan, Guohua

    2013-01-01

    Power ultrasonic vibration (20 kHz, 6 μm) was applied to assist the interaction between a liquid Al-Si alloy and solid Ti-6Al-4V substrate in air. The interaction behaviors, including breakage of the oxide film on the Ti-6Al-4V surface, chemical dissolution of solid Ti-6Al-4V, and interfacial chemical reactions, were investigated. Experimental results showed that numerous 2-20 μm diameter-sized pits formed on the Ti-6Al-4V surface. Propagation of ultrasonic waves in the liquid Al-Si alloy resulted in ultrasonic cavitation. When this cavitation occurred at or near the liquid/solid interface, many complex effects were generated at the small zones during the bubble implosion, including micro-jets, hot spots, and acoustic streaming. The breakage behavior of oxide films on the solid Ti-6Al-4V substrate, excessive chemical dissolution of solid Ti-6Al-4V into liquid Al-Si, abnormal interfacial chemical reactions at the interface, and phase transformation between the intermetallic compounds could be wholly ascribed to these ultrasonic effects. An effective bond between Al-Si and Ti-6Al-4V can be produced by ultrasonic-assisted brazing in air.

  12. Commercially pure titanium (cp-Ti) versus titanium alloy (Ti6Al4V) materials as bone anchored implants - Is one truly better than the other?

    PubMed

    Shah, Furqan A; Trobos, Margarita; Thomsen, Peter; Palmquist, Anders

    2016-05-01

    Commercially pure titanium (cp-Ti) and titanium alloys (typically Ti6Al4V) display excellent corrosion resistance and biocompatibility. Although the chemical composition and topography are considered important, the mechanical properties of the material and the loading conditions in the host have, conventionally, influenced material selection for different clinical applications: predominantly Ti6Al4V in orthopaedics while cp-Ti in dentistry. This paper attempts to address three important questions: (i) To what extent do the surface properties differ when cp-Ti and Ti6Al4V materials are manufactured with the same processing technique?, (ii) Does bone tissue respond differently to the two materials, and (iii) Do bacteria responsible for causing biomaterial-associated infections respond differently to the two materials? It is concluded that: (i) Machined cp-Ti and Ti6Al4V exhibit similar surface morphology, topography, phase composition and chemistry, (ii) Under experimental conditions, cp-Ti and Ti6Al4V demonstrate similar osseointegration and biomechanical anchorage, and (iii) Experiments in vitro fail to disclose differences between cp-Ti and Ti6Al4V to harbour Staphylococcus epidermidis growth. No clinical comparative studies exist which could determine if long-term, clinical differences exist between the two types of bulk materials. It is debatable whether cp-Ti or Ti6Al4V exhibit superiority over the other, and further comparative studies, particularly in a clinical setting, are required.

  13. Wear Behavior of Low-Cost, Lightweight TiC/Ti-6Al-4V Composite Under Fretting: Effectiveness of Solid-Film Lubricant Counterparts

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa; Street, Kenneth W., Jr.; Sanders, Jeffrey H.; Hager, Carl H., Jr.; Zabinski, Jeffrey S.; VanderWal, Randall L.; Andrews, Rodney; Lerch, Bradley A.

    2007-01-01

    The wear behavior of low-cost, lightweight 10-wt% TiC-particulate-reinforced Ti-6Al-4V matrix composite (TiC/Ti- 6Al-4V) was examined under fretting at 296, 423, and 523 K in air. Bare 10-wt% TiC/Ti-6Al-4V hemispherical pins were used in contact with dispersed multiwalled carbon nanotubes (MWNTs), magnetron-sputtered diamondlike carbon/chromium (DLC/Cr), magnetron-sputtered graphite-like carbon/chromium (GLC/Cr), and magnetron-sputtered molybdenum disulphide/titanium (MoS2/Ti) deposited on Ti-6Al-4V, Ti-48Al-2Cr-2Nb, and nickel-based superalloy 718. When TiC/Ti-6Al-4V was brought into contact with bare Ti-6Al-4V, bare Ti-48Al-2Cr-2Nb, and bare nickel-based superalloy 718, strong adhesion, severe galling, and severe wear occurred. However, when TiC/Ti-6Al-4V was brought into contact with MWNT, DLC/Cr, GLC/Cr, and MoS2/Ti coatings, no galling occurred in the contact, and relatively minor wear was observed regardless of the coating. All the solid-film lubricants were effective from 296 to 523 K, but the effectiveness of the MWNT, DLC/Cr, GLC/Cr, and MoS2/Ti coatings decreased as temperature increased.

  14. Structure-processing correlations and mechanical properties in freeze-cast Ti-6Al-4V with highly aligned porosity and a lightweight Ti-6Al-4V-PMMA composite with excellent energy absorption capability

    DOE PAGES

    Weaver, Jordan S.; Kalidindi, Surya R.; Wegst, Ulrike G. K.

    2017-02-12

    In contrast to freeze-cast ceramics and polymers, few freeze-cast metals have been described, to date. This systematic study on structure-processing correlations in freeze-cast Ti-6Al-4V scaffolds reports how processing parameters determine the architecture formed during the directional solidification of water-based metal slurries and after sintering. Additionally, sedimentation in the slurry during freezing and volume shrinkage during burnout and sintering were found to significantly affect both structure and properties of the scaffolds. In using two freezing rates, 1 and 10 °C min-1, two water-based polymer solutions as binders (chitosan and carboxymethyl cellulose) and two different metal volume fractions in the slurry, 20more » and 30 vol%, Ti-6Al-4V scaffolds could be prepared with pore length, width, and porosity ranging from 41 to 523 μm, 14.5–76.5 μm, and 65 to 34%, respectively. Their compressive strength, stiffness, and toughness (work to 20% strain) fall in the range of 83–412 MPa, 7–29 GPa, and 14–122 MJ m-3, respectively. In order to improve the properties a select composition was infiltrated with poly(methyl methacrylate). This increased the average yield strength by a factor of 2.3 from 83 to 193 MPa and the average toughness (work to 50% strain) by a factor of 2.7 from 28.1 to 76.8 MJ m-3.« less

  15. Formation of Equiaxed Alpha and Titanium Nitride Precipitates in Spark Plasma Sintered TiB/Ti-6Al-4V Composites (Preprint)

    DTIC Science & Technology

    2012-08-01

    AFRL-RX-WP-TP-2012-0372 FORMATION OF EQUIAXED ALPHA AND TITANIUM NITRIDE PRECIPITATES IN SPARK PLASMA SINTERED TiB/Ti-6Al-4V COMPOSITES...ALPHA AND TITANIUM NITRIDE PRECIPITATES IN SPARK PLASMA SINTERED TiB/Ti-6Al-4V COMPOSITES (PREPRINT) 5a. CONTRACT NUMBER FA8650-08-C-5226 5b...distribution of TiN precipitates, as revealed by TEM studies. 15. SUBJECT TERMS Ti-6Al-4V; TiB; TiN; Spark Plasma Sintering ; Composite; α/β phase

  16. Mechanical and Tribological Properties of Cold-Sprayed Ti Coatings on Ti-6Al-4V Substrates

    NASA Astrophysics Data System (ADS)

    Khun, N. W.; Tan, A. W. Y.; Liu, E.

    2016-04-01

    A cold spray process was used to deposit titanium (Ti) coatings of different thicknesses on commercial Ti-6Al-4V (Ti64) substrates. The hardness of the Ti coatings was measured using a Vickers micro-indenter. It was found that the thicker Ti coatings had higher hardness probably due to the better uniformity and higher density of the coatings. The tribological results showed that the friction and wear of the Ti coatings tested against a steel ball under dry condition became lower with higher thickness probably due to the higher wear resistance of the thicker coatings associated with their higher hardness. The specific wear rates of all the Ti coatings were significantly lower than that of the Ti64 substrate as a result of the higher wear resistance of the Ti coatings associated with their cold-worked microstructures and the formation of high wear resistant oxide layers on their wear tracks during the wear testing.

  17. Preparation of biomedical Ag incorporated hydroxyapatite/titania coatings on Ti6Al4V alloy by plasma electrolytic oxidation

    NASA Astrophysics Data System (ADS)

    Zhou, Lan; Lü, Guo-Hua; Mao, Fei-Fei; Yang, Si-Ze

    2014-03-01

    Nano-Ag incorporated hydroxyapatite/titania (HA/TiO2) coatings were deposited on Ti6Al4V substrates by the plasma electrolytic oxidation process. Compared with the substrate, the deposited coatings display attractive mechanical and biomedical properties. First, the coatings have stronger wear resistance and corrosion resistance. Second, they show a strong antibacterial ability. The mean vitality of the P. gingivalis on the coating surfaces is reduced to about 21%. Third, the coatings have good biocompatibility. The mean viability of the fibroblast cells on the coating surface is increased to about 130%. With these attractive properties, Ag incorporated HA/TiO2 coatings may be useful in the biomedical field.

  18. Indentation Pileup Behavior of Ti-6Al-4V Alloy: Experiments and Nonlocal Crystal Plasticity Finite Element Simulations

    NASA Astrophysics Data System (ADS)

    Han, Fengbo; Tang, Bin; Yan, Xu; Peng, Yifei; Kou, Hongchao; Li, Jinshan; Deng, Ying; Feng, Yong

    2017-01-01

    This study reports on the indentation pileup behavior of Ti-6Al-4V alloy. Berkovich nanoindentation was performed on a specimen with equiaxed microstructure. The indented area was characterized by electron backscattered diffraction (EBSD) to obtain the indented grain orientations. Surface topographies of several indents were measured by atomic force microscopy (AFM). The pileup patterns on the indented surfaces show significant orientation dependence. Corresponding nonlocal crystal plasticity finite element (CPFE) simulations were carried out to predict the pileup patterns. Analysis of the cumulative shear strain distributions and evolutions for different slip systems around the indents found that the pileups are mainly caused by prismatic slip. The pileup patterns evolve with the loading and unloading process, and the change in pileup height due to the elastic recovery at unloading stage is significant. The density distributions of geometrically necessary dislocations (GNDs) around the indent were predicted. Simulation of nanoindentation on a tricrystal model was performed.

  19. Microstructure and Cavitation Erosion Properties of Ceramic Coatings Fabricated on Ti-6Al-4V Alloy by Pack Carburizing

    NASA Astrophysics Data System (ADS)

    Li, Haibin; Cui, Zhenduo; Li, Zhaoyang; Zhu, Shengli; Yang, Xianjin

    2014-08-01

    In this study, Ti-6Al-4V alloy was processed by pack carburizing to improve the cavitation erosion behavior. X-ray diffraction and scanning-electron microscopy (SEM) analysis showed that a uniform and crack-free ceramic coating formed on the surface of the treated samples. The coating layer comprised primary TiC and less oxide. Cavitation erosion experiment results indicated that the treated samples have the factor of 3.44 to 6.68 increase in cavitation erosion resistance ( R e) as compared with the as-received sample. The ceramic coatings with high hardness and good metallurgical bonding were responsible for the enhanced cavitation erosion properties. When the coatings were treated at condition of high temperature and/or long time, the R e was enervated due to the thin oxide film formed at the outermost surface. Cavitation erosion mechanism for the coatings was characterized as brittle mode by SEM observation of the worn surfaces.

  20. Influence of annealing on depth distributions and microstructure of ion-implanted Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Schmidt, H.; Miehe, G.; Schminke, A.; Soltanifarshi, M.

    1999-08-01

    Ti6Al4V alloy was ion implanted with carbon, nitrogen, platinum, or gold. The effect of heat treatment at 500°C on the depth distributions of oxygen and implanted atoms was investigated using backscattering spectrometry. The phases in the near-surface region were determined using transmission electron microscopy (TEM) and X-ray diffraction (XRD). Platinum and gold are enriched in both α- and β-titanium solid solutions. Implanted carbon forms titanium carbide at lower concentration than nitrogen forms titanium nitride. The depth profiles of Au, Pt, and N are not altered by annealing. Implanted carbon as well as oxygen diffuse to larger depth upon heat treatment. Noble metal-implanted layers are permeable to oxygen diffusion. At concentrations exceeding 35 at. pct, implanted carbon and nitrogen act as a diffusion barrier for oxygen.

  1. A Design of Experiments Approach Defining the Relationships Between Processing and Microstructure for Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Wallace, Terryl A.; Bey, Kim S.; Taminger, Karen M. B.; Hafley, Robert A.

    2004-01-01

    A study was conducted to evaluate the relative significance of input parameters on Ti- 6Al-4V deposits produced by an electron beam free form fabrication process under development at the NASA Langley Research Center. Five input parameters where chosen (beam voltage, beam current, translation speed, wire feed rate, and beam focus), and a design of experiments (DOE) approach was used to develop a set of 16 experiments to evaluate the relative importance of these parameters on the resulting deposits. Both single-bead and multi-bead stacks were fabricated using 16 combinations, and the resulting heights and widths of the stack deposits were measured. The resulting microstructures were also characterized to determine the impact of these parameters on the size of the melt pool and heat affected zone. The relative importance of each input parameter on the height and width of the multi-bead stacks will be discussed. .

  2. Experimental analysis on semi-finishing machining of Ti6Al4V additively manufactured by direct melting laser sintering

    NASA Astrophysics Data System (ADS)

    Imbrogno, Stano; Bordin, Alberto; Bruschi, Stefania; Umbrello, Domenico

    2016-10-01

    The Additive Manufacturing (AM) techniques are particularly appealing especially for titanium aerospace and biomedical components because they permit to achieve a strong reduction of the buy-to-fly ratio. However, finishing machining operations are often necessary to reduce the uneven surface roughness and geometrics because of local missing accuracy. This work shows the influence of the cutting parameters, cutting speed and feed rate, on the cutting forces as well as on the thermal field observed in the cutting zone, during a turning operation carried out on bars made of Ti6Al4V obtained by the AM process called Direct Metal Laser Sintering (DMLS). Moreover, the sub-surface microstructure alterations due to the process are also showed and commented.

  3. A new behavior model for better understanding of titanium alloys Ti-6Al-4V chip formation in orthogonal cutting

    NASA Astrophysics Data System (ADS)

    Harzallah, M.; Pottier, T.; Senatore, J.; Mousseigne, M.; Germain, G.; Landon, Y.

    2016-10-01

    The behavior of Ti-6Al-4V has been studied via shear tests, using hat shaped specimen, on a servo-hydraulic Gleeble 3800 testing machine under the strain rate up to 103s-1and temperature up to 900°C. A new thermo-visco-plastic material law is proposed, based on a modified Johnson-Cook formulation. An inverse identification method based on Finite Element (FE) is established and detailed in order to determine the constitutive law's parameters. The new model is implemented in a 3D finite element model to study the chip formation in orthogonal cutting configuration. The numerical simulations were performed on FE software Impetus Afea® able to solve dynamic non-linear problem.

  4. Inverse Thermal Analysis of Ti-6Al-4V Laser Welds Using Solidification and Heat-Affected Zone Boundaries

    NASA Astrophysics Data System (ADS)

    Lambrakos, S. G.

    2017-03-01

    Temperature histories of Ti-6Al-4V laser welds are presented, which are calculated using numerical-analytical basis functions and boundary constraints based on measured solidification and heat-affected zone cross sections. These weld temperature histories can be adopted as input data to various types of computational procedures, which include numerical models for prediction of solid-state phase transformations and mechanical response. In addition, these temperature histories can be used parametrically for inverse thermal analysis of welds corresponding to other welding processes whose process conditions are within similar regimes. The present study applies an inverse thermal analysis procedure that uses three-dimensional constraint conditions whose two-dimensional projections are mapped within transverse cross sections of experimentally measured solidification and heat-affected zone boundaries.

  5. The Origin of Microstructural Diversity, Texture, and Mechanical Properties in Electron Beam Melted Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Al-Bermani, S. S.; Blackmore, M. L.; Zhang, W.; Todd, I.

    2010-12-01

    An additive layer manufacture (ALM) technique, electron beam melting, has been used for the production of simple geometries, from prealloyed Ti-6Al-4V powder. Microstructure, texture, and mechanical properties achieved under standard operating conditions have been investigated. Three transitional regions are observed with a change in microstructural formation dependent on the thermal mass of deposited material. Prior β-phase reconstruction, from room temperature α-phase electron backscatter diffraction (EBSD) data, reveals a strong texture perpendicular to the build axis. Variation of build temperature within the processing window of 898 K to 973 K (625 °C to 700 °C) is seen to have a significant effect on the properties and microstructure of both as-deposited and hot isostatically pressed (HIP) samples.

  6. Microstructural Investigations of the White and Deformed Layers Close to the Turned Surface of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Rancic, Mickael; Colin, Christophe; Sennour, Mohamed; Costes, Jean-Phillipe; Poulachon, Gérard

    2017-01-01

    In the aircraft industry, along with geometrical and dimensional integrity, the surface integrity of manufactured parts is a necessity. In fact, severe anomalies generated during machining may have a substantial impact on the lifetime of the parts. Nevertheless, these anomalies are not well known in terms of microstructures such as the white layer in titanium alloys. Based on this observation, the present paper deals with microstructural investigations performed on Ti-6Al-4V white and deformed layers generated during turning with a round uncoated carbide insert. The aim of this study is to characterize these anomalies in terms of microstructure and phases. In particular, this study provides a better understanding of metallurgical transformations in the sublayer of machined surfaces through qualitative models.

  7. Inverse Thermal Analysis of Ti-6Al-4V Laser Welds Using Solidification and Heat-Affected Zone Boundaries

    NASA Astrophysics Data System (ADS)

    Lambrakos, S. G.

    2017-02-01

    Temperature histories of Ti-6Al-4V laser welds are presented, which are calculated using numerical-analytical basis functions and boundary constraints based on measured solidification and heat-affected zone cross sections. These weld temperature histories can be adopted as input data to various types of computational procedures, which include numerical models for prediction of solid-state phase transformations and mechanical response. In addition, these temperature histories can be used parametrically for inverse thermal analysis of welds corresponding to other welding processes whose process conditions are within similar regimes. The present study applies an inverse thermal analysis procedure that uses three-dimensional constraint conditions whose two-dimensional projections are mapped within transverse cross sections of experimentally measured solidification and heat-affected zone boundaries.

  8. Surface modifications of a Ti6Al4V implant/alloy by a picosecond Nd:YAG laser

    NASA Astrophysics Data System (ADS)

    Trtica, M. S.; Gakovic, B.; Radak, B.; Maravic, D.; Batani, D.; Desai, T.

    2008-07-01

    Interaction of an Nd:YAG laser, operating at 1064 or 532 nm, 40 ps pulse, with Ti6Al4V implant/alloy was studied. The energy absorbed from the laser is partially converted to thermal energy, which generates a series of effects, such as melting, vaporization of the molten material, shock waves, etc. The following changes were observed: (i) appearance of crater like form in the central zone of the irradiated area; (ii) resolidified droplets of the material in the surrounding outer zone, especially expressed at 1064 nm; and (iii) appearance of a periodic surface structures, also more prominent at 1064 nm. Generally, both laser wavelengths show potential of enhancing the roughness of the surface, particularly useful in implant applications, for better bio-integration. Laser interaction with the samples was accompanied by formation of plasma, which additionally helps obtaining a sterilizing effect.

  9. Dynamic strength and failure behavior of titanium alloy Ti-6Al-4V for a variation of heat treatments

    NASA Astrophysics Data System (ADS)

    Meyer, Lothar W.; Krüger, Lutz; Sommer, Kristin; Halle, Thorsten; Hockauf, Matthias

    2008-09-01

    In our study, samples of Ti-6Al-4V were subjected to modifications of an aging treatment where temperatures for solution annealing and final aging as well as the cooling rate were varied. The titanium alloy was annealed above and below the β-transus temperature followed by cooling in a vacuum furnace or by water quenching. Additionally, the final annealing temperature was varied. Compression tests under quasistatic and dynamic loading rates were performed to determine the flow stress and strain hardening behavior. Furthermore, instrumented Charpy impact tests on U-notch specimen were performed at room temperature to monitor the load-time response of deformation and fracturing. The obtained high rate mechanical properties are discussed and correlated with the present microstructure. Our results reveal a very strong effect of the microstructure on the material behavior and will assist to choose the appropriate heat treatment technology, especially if impact loaded or safety structures have to be considered.

  10. Casting defects of Ti-6Al-4V alloy in vertical centrifugal casting processes with graphite molds

    NASA Astrophysics Data System (ADS)

    Jia, Limin; Xu, Daming; Li, Min; Guo, Jingjie; Fu, Hengzhi

    2012-02-01

    Numerical simulation and experimental investigation are utilized to analyze the casting defects of Ti-6Al-4V alloy formed under different vertical centrifugal casting conditions in graphite molds. Mold rotating rates of 0, 110 and 210 rpm are considered in experimental process. Results show that centrifugal forces have significant effects on the quantity of both macropores and microdefects (micropores, microcracks and inclusions). The relative amount of all macro- and micro-scopic casting defects decreases from 62.4 % to 24.8 % with the increasing of the centrifugal force, and the macropore quantity in stepped casting decreases exponentially with the increase of the gravitation coefficient. The relative proportions of both micropores and microcracks decrease with the mold-rotating rate increase, but the relative proportion of inclusions increases significantly. Besides this, the mold-filling sequence is proved to be an important factor in casting quality control.

  11. Constitutive Model Modification of Titanium Alloy Ti-6Al-4V Based on Dislocation Pile-up Theory

    NASA Astrophysics Data System (ADS)

    Zhang, Yi-Chuan; Zhou, Tian-Feng; Che, Jiang-Tao; Liang, Zhi-Qiang; Wang, Xi-Bin

    2016-05-01

    Through the Split Hopkinson Pressure Bar (SHPB) test and the quasi-static tensile test on non-standard specimen of titanium alloy Ti-6Al-4V, the rules of the mechanical property changing with the specimen size under different temperatures are summarized, and the parameters of the classical constitutive Johnson-Cook (JC) model are determined. Based on the dislocation pile-up theory, the classical constitutive JC model is modified by considering the influence of grain size, and the modified JC model is established by adding a functional term Δσ into the classical constitutive model to describe the influence of the grain. The tensile testis analyzed by the finite element method (FEM) simulation. Comparing with the experimental results, the simulation results based on the modified JC model show much better accuracy than that by the classical JC model.

  12. Corrosion of anodic TiO coatings on Ti-6Al-4V in simulated body fluid.

    PubMed

    Narayanan, R; Seshadri, S K; Kwon, Tae-Yub; Kim, Kyo-Han

    2008-08-01

    Anodic TiO coatings were produced on Ti-6Al-4V substrates using aqueous electrolytes containing dissolved calcium and phosphorus. Two baths containing Ca and P compounds, in the molar ratios 5 and 15 were used. Different coatings were produced by electrolysis for 3 and 10 h at a constant current density of 10 mA/cm(2). X-ray diffraction and X-ray fluorescence were used to identify the phases and chemical composition respectively. Thickness of the coatings was measured using ellipsometry. Electrochemical polarization and AC impedance studies were performed on the coatings by exposing them to simulated body fluid (SBF) for a period of 1 week. The coating produced by 10-h electrolysis from bath of Ca/P ratio 15 showed low corrosion current and high impedance to the week-long attack of SBF.

  13. Physical Simulation of Deformation and Microstructure Evolution During Friction Stir Processing of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Babu, S. S.; Livingston, J.; Lippold, J. C.

    2013-08-01

    The feasibility of using high-strain rate (1.475 to 3.942 s-1) hot-torsion testing with a Gleeble® thermomechanical simulator was demonstrated for simulating microstructures consistent with friction stir processing (FSP) of Ti-6Al-4V. The tests were performed on α/β-processed base material at temperatures both above and below the β-transus. Various phenomena including the refinement of α- and β-grains, deformation-induced heating, and deformation instabilities were observed. These tests reproduced the range of microstructures that are observed under FSP processing conditions. The testing methodology can be used for generating constitutive material property equations relevant to computational FSP/friction stir welding models.

  14. 2D finite element model and microstructural changes during cutting of Ti6Al4V in dry condition

    NASA Astrophysics Data System (ADS)

    Imbrogno, Stano; Rinaldi, Sergio; Seara, Borja; Arrazola, Pedro J.; Rotella, Giovanna; Umbrello, Domenico

    2016-10-01

    The main objective of this study is to develop a FE model of the orthogonal cutting process executed on Titanium alloy (Ti6Al4V) under dry condition. In detail, the Abaqus/Explicit 2D formulation has been used to simulate the process and the results provided (temperature and strain rate) where employed to calculate the microstructural and hardness changes on surface and sub-surface. The quantitative analysis in terms of the grain refinement and hardness variation during the cutting process has been provided taking into account the Zener-Hollomon and Hall-Petch equations. The obtained results were compared with the experimental outcomes in order to understand the reliable rate of the model.

  15. Indentation Pileup Behavior of Ti-6Al-4V Alloy: Experiments and Nonlocal Crystal Plasticity Finite Element Simulations

    NASA Astrophysics Data System (ADS)

    Han, Fengbo; Tang, Bin; Yan, Xu; Peng, Yifei; Kou, Hongchao; Li, Jinshan; Deng, Ying; Feng, Yong

    2017-04-01

    This study reports on the indentation pileup behavior of Ti-6Al-4V alloy. Berkovich nanoindentation was performed on a specimen with equiaxed microstructure. The indented area was characterized by electron backscattered diffraction (EBSD) to obtain the indented grain orientations. Surface topographies of several indents were measured by atomic force microscopy (AFM). The pileup patterns on the indented surfaces show significant orientation dependence. Corresponding nonlocal crystal plasticity finite element (CPFE) simulations were carried out to predict the pileup patterns. Analysis of the cumulative shear strain distributions and evolutions for different slip systems around the indents found that the pileups are mainly caused by prismatic slip. The pileup patterns evolve with the loading and unloading process, and the change in pileup height due to the elastic recovery at unloading stage is significant. The density distributions of geometrically necessary dislocations (GNDs) around the indent were predicted. Simulation of nanoindentation on a tricrystal model was performed.

  16. Flaw growth of 6Al-4V STA titanium in nitrogen tetroxide with low nitric oxide content

    NASA Technical Reports Server (NTRS)

    Bixler, W. D.

    1972-01-01

    The sustained load flow growth characteristics of surface flowed 6Al-4V STA titanium specimens were determined when exposed to nitrogen tetroxide N2O4 having nitric oxide (NO) concentrations of 0.06 to 0.30%. Test temperatures ranged from 70 to 150 F. It was observed that the threshold stress intensity for the titanium decreased abruptly below on NO concentration of 0.18% and also decreased as the temperature increased. The threshold stress intensity was determined to be greater than or equal to 60% of the critical stress intensity for NO concentrations of 0.18 to 0.30% and temperatures of 90 and 120 F. Sustained load tests conducted in N2O4 vapor with a 0.30% NO concentration at 120 F indicated the threshold to be also greater than or equal to 60% of critical.

  17. Effect of n-implantation on the corrosive-wear properties of surgical Ti-6Al-4V alloy

    SciTech Connect

    Williams, J.M.; Beardsley, G.M.; Buchanan, R.A.; Bacon, R.K.

    1984-01-01

    The effects of N-ion implantation on the corrosive-wear properties of Ti-6Al-4V, an alloy used for construction of the femoral component of artificial hip joints in humans, were tested. In corrosive-wear tests designed to simulate pertinent hip-joint parameters, electrochemical corrosion currents were measured for cylindrical samples in saline electrolyte in an arrangement which allowed the samples to be rotated between loaded polyethylene pads simultaneously with the current measurement. To further quantify material removal, Zr markers were ion-implanted into some samples so that, by use of Rutherford backscattering, material removal could be detected by changes in position of the marker relative to the surface. Corrosion currents were greatly reduced by implantation of approximately 20 at. % N, but even implantation of the Zr markers also reduced corrosion currents. The marker experiments confirmed the low rate of material removal for the implanted samples. 10 references, 5 figures, 1 table.

  18. Microtexture Analysis and Modeling of Ambient Fatigue and Creep-Fatigue Damages in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Jalaj; Singh, A. K.; Raman, S. Ganesh Sundara; Kumar, Vikas

    2017-02-01

    In the present investigation, microtexture analysis using electron back-scattered diffraction technique has been performed to study fatigue- and creep-fatigue damages and associated deformation structures in Ti-6Al-4V alloy. Special emphasis has been given to low-angle grain boundary configuration and its possible application as a damage indicator. Damage is mostly present in the form of voids as investigated through scanning electron microscopy. Stored deformation energies have been evaluated for the strain-controlled fatigue-, the stress-controlled fatigue-, and the creep-fatigue-tested samples. Stored deformation energies have also been analyzed vis-à-vis total damage energies to quantify the contribution of damages to various samples. A relation between the stored deformation energy and the applied strain amplitude has been proposed in this study.

  19. High pressure coolant effect on PVD coated inserts during end milling of Ti-6AL-4V

    NASA Astrophysics Data System (ADS)

    Sridharan, Arvind

    Titanium alloys are being employed extensively in engineering and aerospace applications for their high strength to weight ratio, mechanical strength and ability to withstand high temperatures. Out of the different alloys of titanium available, the most commonly used alloy is Ti-6Al-4V. It is also called `Grade-5 titanium alloy' or 'α+β titanium alloy'. High speed machining of titanium alloys generates high temperatures in the cutting zone, promoting accelerated tool wear and reducing the efficiency in metal cutting. Consequently, the ability of the coolant to remove heat from the cutting zone plays an increasingly important role in the economics of the process as well as on the life of tool inserts. With the introduction of thru-tool coolant delivery, the coolant can now be delivered directly at the point of machining without having to flood the area of machining. This research tries to address the effects that high pressure and thru-tool coolant has on insert wear while end milling Ti-6Al-4V. The parameters used in this study are speed, feed, axial depth of cut, radial depth of cut and coolant pressure. A structured design of experiments along with a central composite design approach is used to determine the main effects of coolant pressure and its interactions with the remaining parameters. The results show that, within the parameters of this experiment, coolant pressure was not a significant main effect. However, pressure seems to react positively with feed rate. Contributions from this research can be used to recommend settings of the cutting factors in order to obtain the minimal tool wear.

  20. Characterization and mechanical properties investigation of TiN-Ag films onto Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Du, Dongxing; Liu, Daoxin; Zhang, Xiaohua; Tang, Jingang; Xiang, Dinggen

    2016-03-01

    To investigate their effect on fretting fatigue (FF) resistance of a Ti-6Al-4V alloy, hard solid lubricating composite films of TiN with varying silver contents (TiN-Ag) were deposited on a Ti-6Al-4V alloy using ion-assisted magnetron sputtering. The surface morphology and structure were analyzed by atomic force microscopy, X-ray diffractometry, X-ray photoelectron spectroscopy, and transmission electron microscopy. The hardness, bonding strength, and toughness of films were tested using a micro-hardness tester, scratch tester, and a repeated press-press test system that was manufactured in-house, respectively. The FF resistance of TiN-Ag composite films was studied using self-developed devices. The results show that the FF resistance of a titanium alloy can be improved by TiN-Ag composite films, which were fabricated using hard TiN coating doped with soft Ag. The FF life of Ag0.5, Ag2, Ag5, Ag10 and Ag20 composite films is 2.41, 3.18, 3.20, 2.94 and 2.87 times as great as that of the titanium alloy, respectively. This is because the composite films have the better toughness, friction lubrication, and high bonding strength. When the atomic fraction of Ag changes from 2% to 5%, the FF resistance of the composite films shows the best performance. This is attributed to the surface integrity of the composite film is sufficiently fine to prevent the initiation and early propagation of FF cracks.

  1. Effects of nanometric roughness on surface properties and fibroblast's initial cytocompatibilities of Ti6Al4V.

    PubMed

    Wang, Rex C-C; Hsieh, Ming-Che; Lee, Tzer-Min

    2011-09-01

    Titanium alloy (Ti6Al4V) has widespread medical applications because of its excellent biocompatibility. Its biological responses can further be enhanced by polishing and passivation. Unfortunately, preparing titanium alloy samples of nanometric roughness is by far much more difficult than preparing those of micrometric roughness, and numerous investigations on roughness induced effects are all focused on micrometric scales. For the remedy, we investigate, at nanometric scale, the influence of roughness on surface properties and biological responses. Six groups of Ti6Al4V with average roughness (R(a)) values of 2.75-30.34 nm are prepared. The results indicated that nanometric roughness of samples change the wettability and amphoteric OH groups. The contact angles monotonically decrease from 2.75 to 30.34 nm and the rougher surfaces lead to higher wettability. The in vitro cell-culture studies, using Murine NIH-3T3 fibroblasts, showed the spindle-shaped morphology on rougher surface compared to round∕spherical morphology on smoother surface. A cytodetacher is employed to quantitatively measure the initial adhesion force of fibroblasts to specimen. The adhesion strength of fibroblasts, ranging from 55 to 193 nN, is significantly influenced by the nanometric roughness while the surface is within the range of 2.75-30.34 nm R(a) roughness, and the adhesion strength appeared stronger for rougher surface. The cell number on the smoother surface is higher than on the rougher surface at 5-day culture. The studies indicated that nanometric roughness would alter the surface properties and further influence cell morphology, adhesion strength, and proliferation.

  2. Effect of nitrogen high temperature plasma based ion implantation on the creep behavior of Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Oliveira, A. C.; Oliveira, R. M.; Reis, D. A. P.; Carreri, F. C.

    2014-08-01

    Nitrogen high temperature plasma based ion implantation (HTPBII) performed on Ti-6Al-4V significantly improved the creep behavior of the alloy. Treatments were performed for 1 h at a working pressure of 4 mbar and negative high voltage pulses of 7.5 kV, 30 μs and 500 Hz were applied on the specimens heated at 800 °C and 900 °C, respectively. Microstructural characterization of the treated samples revealed the formation of nitrided layers, with simultaneous formation of TiN and Ti2N. The most intense peaks of these compounds were obtained at higher treatment temperature, probably due to the diffusion of nitrogen into titanium. The presence of nitrides caused surface hardening up to three times higher in comparison with untreated alloy. Constant load creep tests were conducted on a standard creep machine in air atmosphere, at stress level of 319 MPa at 600 °C. Significant reductions of the steady-state creep rates (ɛ) were measured for martensitic Ti-6Al-4V treated by nitrogen HTPBII, reaching minimum creep rates of 0.0318 h-1 in comparison with 0.1938 h-1 for untreated sample. The improvement of the creep resistance seems to be associated with the formation of a thick nitrided layer, which acts as a barrier to oxygen diffusion into the material. In addition, the increase of the grain size generated by the heating of the substrate during the treatment can affect some creep mechanisms, leading to a significant reduction of ɛ.

  3. Durability of Ti-6Al-4V/LaRC-PETI-5 adhesive bonded system for HSCT applications

    SciTech Connect

    Parvatareddy, H.; Pasricha, A.; Dillard, D.A.; Dillard, J.G.

    1996-12-31

    Structural adhesive joints are being widely used and studied as alternatives to conventional fasteners in the aerospace, automotive, and other industries. Adhesive bonding offers advantages such as lower weight and lower manufacturing costs. Furthermore, high performance adhesives which are currently being synthesized (e.g. epoxies, phenolics, acrylics, thermoplastic polyimides) offer other useful properties such as higher modulus, higher toughness, and stability at high temperatures. In the present study, the durability of the Ti-6Al-4V/LaRC PETI-5 adhesive bonded system is being evaluated utilizing double cantilever beam (DCB) fracture specimens. These DCB tests have been used extensively to study adhesive joints. The current study is part of a comprehensive study to develop a durable material system for application in the proposed mach 2.4 high speed civil transport (HSCT) aircraft. According to the design criteria, the material system to be used on the aircraft should be durable for over 60,000 hours of flight encountering temperatures during flight in the range of 177{degrees}C. Physical aging and chemical aging of the adhesive material are some of the important issues which have to be evaluated and taken into consideration for predicting the bond durability. In order to simulate the service environment conditions of the HSCT, the Ti-6Al-4V/LaRC PETI-5 bonds were aged in one of three temperatures; 150, 177, and 204{degrees}C, at one of three different environments; atmospheric air, and reduced air pressures of 2 psi air (13.8 KPa) and 0.2 psi air (1.38 KPa).

  4. Electrochemical behavior of 45S5 bioactive ceramic coating on Ti6Al4V alloy for dental applications

    NASA Astrophysics Data System (ADS)

    Machado López, M. M.; Espitia Cabrera, M. I.; Faure, J.; Contreras García, M. E.

    2016-04-01

    Titanium and its alloys are widely used as implant materials because of their mechanical properties and non-toxic behavior. Unfortunately, they are not bioinert, which means that they can release ions and can only fix the bone by mechanical anchorage, this can lead to the encapsulation of dense fibrous tissue in the body. The bone fixation is required in clinical conditions treated by orthopedic and dental medicine. The proposal is to coat metallic implants with bioactive materials to establish good interfacial bonds between the metal substrate and bone by increasing bioactivity. Bioactive glasses, ceramics specifically 45 S5 Bioglass, have drawn attention as a serious functional biomaterial because osseointegration capacity. The EPD method of bioglass gel precursor was proposed in the present work as a new method to obtain 45S5/Ti6A14V for dental applications. The coatings, were thermally treated at 700 and 800°C and presented the 45 S5 bioglass characteristic phases showing morphology and uniformity with no defects, quantification percentages by EDS of Si, Ca, Na, P and O elements in the coating scratched powders, showed a good proportional relationship demonstrating the obtention of the 45S5 bioglass. The corrosion tests were carried out in Hank's solution. By Tafel extrapolation, Ti6Al4V alloy showed good corrosion resistance in Hank's solution media, by the formation of a passivation layer on the metal surface, however, in the system 45S5/Ti6Al4V there was an increase in the corrosion resistance; icon-, Ecorr and corrosion rate decreased, the mass loss and the rate of release of ions, were lower in this system than in the titanium alloy without coating.

  5. Microstructural characterisation of nanocomposite nc-MeC/a-C coatings on oxygen hardened Ti-6Al-4V alloy

    SciTech Connect

    Moskalewicz, T.; Wendler, B.; Czyrska-Filemonowicz, A.

    2010-10-15

    Nanocomposite coatings are novel, important systems composed of two or more nanocrystalline, or nanocrystalline and amorphous, phases. Such coatings offer a possibility of tailoring the coating microstructure and achieving new improved properties of coated materials. In this work a duplex surface treatment, consisting of an oxygen diffusion treatment and deposition of low friction nanocomposite nc-MeC/a-C (Me = transition metal, Ti, W or Cr) coatings, was applied for improvement of the Ti-6Al-4V alloy properties. The coatings composed of nanocrystallites of transition metal carbides (TiC or Cr{sub x}C{sub y} or WC) embedded in hydrogen-free amorphous carbon (a-C) matrix were deposited onto the surface of an oxygen hardened Ti-6Al-4 V alloy substrate by means of a simple DC magnetron sputtering. A nano/microstructure of the substrate material and coatings has been examined by scanning- and transmission electron microscopy complemented with the results of X-ray diffraction analyses. It was found that the nanocomposite coatings are composed of different carbide nanocrystals (with sizes of a few nanometres) embedded in an amorphous carbon matrix. The results of qualitative and quantitative analyses of the nanocrystalline phase in the coatings with use of high-resolution transmission electron microscopy combined with image analysis are given in the paper. An effect of the nano/microstructure parameters of the coated alloy onto its micro-mechanical (nanohardness and Young's modulus) and tribological properties (wear resistance and friction coefficient) is discussed in the paper.

  6. Corrosion kinetics and topography analysis of Ti-6Al-4V alloy subjected to different mouthwash solutions.

    PubMed

    Faverani, Leonardo Perez; Barao, Valentim Adelino Ricardo; Pires, Maria Flávia Araújo; Yuan, Judy Chia-Chun; Sukotjo, Cortino; Mathew, Mathew T; Assunção, Wirley Gonçalves

    2014-10-01

    This study evaluated the corrosion kinetics and surface topography of Ti-6Al-4V alloy exposed to mouthwash solutions (0.12% chlorhexidine digluconate, 0.053% cetylpyridinium chloride and 3% hydrogen peroxide) compared to artificial saliva (pH6.5) (control). Twenty Ti-6Al-4V alloy disks were used and divided into 4 groups (n=5). For the electrochemical assay, standard tests as open circuit potential and electrochemical impedance spectroscopy (EIS) were applied at baseline, 7 and 14days after immersion in the solutions. Scanning electron microscopy, atomic force microscopy and profilometry (average roughness - Ra) were used for surface characterization. Total weight loss of disks was calculated. Data were analyzed by ANOVA and Bonferroni's test (α=0.05). Hydrogen peroxide generated the lowest polarization resistance (Rp) values for all periods (P<0.05). For the capacitance (Cdl), similar results were observed among groups at baseline (P=0.098). For the 7 and 14-day periods, hydrogen peroxide promoted the highest Cdl values (P<0.0001). Hydrogen peroxide promoted expressive superficial changes and greater Ra values than the others (P<0.0001). It could be concluded that solutions containing cetylpyridinium chloride and chlorhexidine digluconate might be the mouthwashes of choice during the post-operatory period of dental implants. However, hydrogen peroxide is counter-indicated in these situations. Further studies evaluating the dynamics of these solutions (tribocorrosion) and immersing the disks in daily cycles (two or three times a day) to mimic a clinical situation closest to the application of mouthwashes in the oral cavity are warranted to prove our results.

  7. Laser surface processing of Ti6Al4V in gaseous nitrogen: corrosion performance in physiological solution.

    PubMed

    Singh, Raghuvir; Chowdhury, S Ghosh; Tiwari, S K; Dahotre, Narendra B

    2008-03-01

    Laser surface processing was carried out in gaseous nitrogen atmosphere at ambient temperature. The laser scan speed was varied (50-150 cm/min) at constant power of 1500 watts and resulting changes such as microstructural evolution, hardness, and electrochemical response of modified surface in Ringer's physiological solution at varying pH were studied. Increase in laser scanning speed was found to reduce the thickness of alloyed zone from 258 to 87 microm. The microstructure of laser-modified surface contains dendrites grown perpendicular to the laser traverse direction, beneath which basket weave structure of acicular alpha (martensite) was prevalent. Hardness at the top surface of laser-processed at 50 cm/min was approximately 1137 kg/mm2 that reduced with increase in the laser scan speed (577 kg/mm2 at 150 cm/min). Laser surface processing shifted the corrosion potential of Ti6Al4V towards noble side as compared to untreated alloy; the maximum shift by approximately 494 mV was recorded in pH approximately 9 solution. Passivation after laser surface modification was improved as currents were at least 1/3 of the untreated Ti6Al4V in passive region. While the pitting potential of untreated material was found to increase from 1.84 V for 4.0 pH to >2.5 V for 9.0 pH, the pitting potential after laser treatment was observed to drop from maximum of 74% for 4.0 pH (at 100 cm/min) to maximum of 42% for 9.0 pH (at 150 cm/min).

  8. Surface properties of Ti-6Al-4V alloy part I: Surface roughness and apparent surface free energy.

    PubMed

    Yan, Yingdi; Chibowski, Emil; Szcześ, Aleksandra

    2017-01-01

    Titanium (Ti) and its alloys are the most often used implants material in dental treatment and orthopedics. Topography and wettability of its surface play important role in film formation, protein adhesion, following osseointegration and even duration of inserted implant. In this paper, we prepared Ti-6Al-4V alloy samples using different smoothing and polishing materials as well the air plasma treatment, on which contact angles of water, formamide and diiodomethane were measured. Then the apparent surface free energy was calculated using four different approaches (CAH, LWAB, O-W and Neumann's Equation of State). From LWAB approach the components of surface free energy were obtained, which shed more light on the wetting properties of samples surface. The surface roughness of the prepared samples was investigated with the help of optical profilometer and AFM. It was interesting whether the surface roughness affects the apparent surface free energy. It was found that both polar interactions the electron donor parameter of the energy and the work of water adhesion increased with decreasing roughness of the surfaces. Moreover, short time plasma treatment (1min) caused decrease in the surface hydrophilic character, while longer time (10min) treatment caused significant increase in the polar interactions and the work of water adhesion. Although Ti-6Al-4V alloy has been investigated many times, to our knowledge, so far no paper has been published in which surface roughness and changes in the surface free energy of the alloy were compared in the quantitative way in such large extent. This novel approach deliver better knowledge about the surface properties of differently smoothed and polished samples which may be helpful to facilitate cell adhesion, proliferation and mineralization. Therefore the results obtained present also potentially practical meaning.

  9. Understanding the Microstructure Formation of Ti-6Al-4V During Direct Laser Deposition via In-Situ Thermal Monitoring

    NASA Astrophysics Data System (ADS)

    Marshall, Garrett J.; Young, W. Joseph; Thompson, Scott M.; Shamsaei, Nima; Daniewicz, Steve R.; Shao, Shuai

    2016-03-01

    Understanding the thermal phenomena associated with direct laser deposition (DLD) is an important step toward obtaining `process-property-performance' relationships for various designed parts and materials, as well as achieving increased process control for meeting application constraints. In this study, a thermally monitored laser engineered net shaping (LENS™) system was used with time-invariant (uncontrolled) build parameters to construct Ti-6Al-4V cylinders. During fabrication, the part's thermal history and melt pool temperature were recorded via an in-chamber infrared camera and a dual-wavelength pyrometer, respectively. These tools demonstrate the use of non-destructive thermographic inspection for ensuring target part quality and/or microstructure. For the chosen part geometry, the melt pool was found to be approximately 40%-50% superheated during DLD, reaching temperatures as high as 2500°C. Temperature gradients varied and peaked around 1000°C/mm along the diameter of the relatively small cylinders. Cooling rates within the melt pool were found to increase as maximum melt pool temperature increased, for instance, from 12,000°C/s to 25,000°C/s. The post-DLD Ti-6Al-4V microstructure was found to vary from columnar near the substrate, or substrate-affected zone, to equiaxed approximately 2-3 mm from the substrate. Bulk heating of the part due to successive layer deposits was shown to promote α″ to an α + β decomposition, while prior- β grains were observed near and far from the substrate.

  10. Ti-O-N/Ti composite coating on Ti-6Al-4V: surface characteristics, corrosion properties and cellular responses.

    PubMed

    Cao, Xiao-Lin; Sun, Tao; Yu, Yonghao

    2015-03-01

    To enhance the corrosion resistance of Ti-6Al-4V and extend its lifetime in medical applications, Ti-O-N/Ti composite coating was synthesized on the surface via plasma immersion ion implantation and deposition (PIIID). Surface morphology and cross sectional morphology of the composite coating were characterized using atomic force microscopy and scanning electron microscopy, respectively. Although X-ray photoelectron spectroscopic analysis revealed that the Ti-O-N/Ti composite coating was composed of non-stoichiometric titanium oxide, titanium nitride and titanium oxynitride, no obvious characteristic peak corresponding to the crystalline phases of them was detected in the X-ray diffraction pattern. In accordance with Owens-Wendt equation, surface free energy of the uncoated and coated samples was calculated and compared. Moreover, the corrosion behavior of uncoated and coated samples was evaluated by means of electrochemical impedance spectroscopy measurement, and an equivalent circuit deriving from Randles model was used to fit Bode plots and describe the electrochemical processes occurring at the sample/electrolyte interface. On the basis of the equivalent circuit model, the resistance of the composite coating was 4.7 times higher than that of the passive layer on uncoated samples, indicating the enhanced corrosion resistance after PIIID treatment. Compared to uncoated Ti-6Al-V, Ti-O-N/Ti-coated samples facilitated ostoblast proliferation within 7 days of cell culture, while there was no statistically significant difference in alkaline phosphate activity between uncoated and coated samples during 21 days of cell culture.

  11. In vivo examination of the local inflammatory response after implantation of Ti6Al4V samples with a combined low-temperature plasma treatment using pulsed magnetron sputtering of copper and plasma-polymerized ethylenediamine.

    PubMed

    Hoene, Andreas; Patrzyk, Maciej; Walschus, Uwe; Straňák, Vítězslav; Hippler, Rainer; Testrich, Holger; Meichsner, Jürgen; Finke, Birgit; Rebl, Henrike; Nebe, Barbara; Zietz, Carmen; Bader, Rainer; Podbielski, Andreas; Schlosser, Michael

    2013-03-01

    Copper (Cu) could serve as antibacterial coating for Ti6Al4V implants. An additional cell-adhesive layer might compensate Cu cytotoxicity. This study aimed at in vitro and in vivo evaluation of low-temperature plasma treatment of Ti6Al4V plates with Ti/Cu magnetron sputtering (Ti6Al4V-Ti/Cu), plasma-polymerized ethylenediamine (Ti6Al4V-PPEDA), or both (Ti6Al4V-Ti/Cu-PPEDA). Ti6Al4V-Ti/Cu and Ti6Al4V-Ti/Cu-PPEDA had comparable in vitro Cu release and antibacterial effectiveness. Following intramuscular implantation of Ti6Al4V-Ti/Cu, Ti6Al4V-PPEDA, Ti6Al4V-Ti/Cu-PPEDA and Ti6Al4V controls for 7, 14 and 56 days with 8 rats/day, peri-implant tissue was immunohistochemically examined for different inflammatory cells. Ti6Al4V-PPEDA had more mast cells and NK cells than Ti6Al4V, and more tissue macrophages, T lymphocytes, mast cells and NK cells than Ti6Al4V-Ti/Cu-PPEDA. Ti6Al4V-Ti/Cu had more mast cells than Ti6Al4V and Ti6Al4V-Ti/Cu-PPEDA. Results indicate that PPEDA-mediated cell adhesion counteracted Cu cytotoxicity. Ti6Al4V-Ti/Cu-PPEDA differed from Ti6Al4V only for mast cells on day 56. Altogether, implants with both plasma treatments had antibacterial properties and did not increase inflammatory reactions.

  12. Effects of Friction Stir Processing on the Phase Transformation and Microstructure of TiO2-Compounded Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Ding, Zihao; Zhang, Chengjian; Xie, Lechun; Zhang, Lai-Chang; Wang, Liqiang; Lu, Weijie

    2016-12-01

    With the aim to improve the surface wear resistance properties of Ti-6Al-4V alloy as well as its biocompatibility as implants in human bodies, TiO2 particles are introduced to strengthen the properties of Ti-6Al-4V through the effect of friction stir processing. The effects of friction stir processing on the phase transformation and microstructure of TiO2-compounded Ti-6Al-4V are investigated systematically. Grain refinement in the stirring zone and phase transformation in the matrix material are observed and discussed in detail. The study provides a new insight on the desired properties of Ti-6Al-4V for biomedical applications using friction stir processing.

  13. In vitro and in vivo performance of bioactive Ti6Al4V/TiC/HA implants fabricated by a rapid microwave sintering technique.

    PubMed

    Choy, Man Tik; Tang, Chak Yin; Chen, Ling; Wong, Chi Tak; Tsui, Chi Pong

    2014-09-01

    Failure of the bone-implant interface in a joint prosthesis is a main cause of implant loosening. The introduction of a bioactive substance, hydroxyapatite (HA), to a metallic bone-implant may enhance its fixation on human bone by encouraging direct bone bonding. Ti6Al4V/TiC/HA composites with a reproducible porous structure (porosity of 27% and pore size of 6-89 μm) were successfully fabricated by a rapid microwave sintering technique. This method allows the biocomposites to be fabricated in a short period of time under ambient conditions. Ti6Al4V/TiC/HA composites exhibited a compressive strength of 93 MPa, compressive modulus of 2.9 GPa and microhardness of 556 HV which are close to those of the human cortical bone. The in vitro preosteoblast MC3T3-E1 cells cultured on the Ti6Al4V/TiC/HA composite showed that the composite surface could provide a biocompatible environment for cell adhesion, proliferation and differentiation without any cytotoxic effects. This is among the first attempts to study the in vivo performance of load-bearing Ti6Al4V/TiC and Ti6Al4V/TiC/HA composites in a live rabbit. The results indicated that the Ti6Al4V/TiC/HA composite had a better bone-implant interface compared with the Ti6Al4V/TiC implant. Based on the microstructural features, the mechanical properties, and the in vitro and in vivo test results from this study, the Ti6Al4V/TiC/HA composites have the potential to be employed in load-bearing orthopedic applications.

  14. Novel production method and in-vitro cell compatibility of porous Ti-6Al-4V alloy disk for hard tissue engineering.

    PubMed

    Bhattarai, Shanta Raj; Khalil, Khalil Abdel-Razek; Dewidar, Montasser; Hwang, Pyoung Han; Yi, Ho Keun; Kim, Hak Yong

    2008-08-01

    Porous metals are attractive due to its unique physical, mechanical, and new bone tissue ingrowth properties. In the present study, the production of highly porous Ti-6Al-4V parts by powder metallurgical technology and subsequently it's uses in in vitro bone tissue engineering is described. A space-holder method using carbamide with different particle size to produce parts with porosities between 35 and 70% were applied. The compressive strength and Young's modulus of porous Ti-6Al-4V were determined. Results indicated that stress and Young's modulus decrease with increasing porosity and pore size. The porous parts are characterized by scanning electron microscopy. Furthermore, study was to investigate the effects of three different porosities of porous Ti-6Al-4V (35, 50, and 70%) on proliferation, differentiation, and cell-matrix interaction of mouse osteoblast-like cells, MC-3T3. Results showed that the cell proliferation was significantly (p < 0.05) higher on 70% porous Ti-6Al-4V. However, synthesis of different types of extra cellular matrix proteins was also more abundant on 70% porous Ti-6Al-4V than 35 and 50% porous Ti-6Al-4V disk except some specific proteins. An increase in alkaline phosphate activity was significantly (p < 0.05) higher on 70 and 50% porous Ti-6Al-4V disk after 12 days of MC-3T3 cells incubation. Above all, results indicated that porosity (nearly 70%) of porous Ti-6Al-4V topography affects proliferation and differentiation of osteoblast-like MC-3T3 cells. The results showed that this novel process is a promise to fabricate porous biomaterials for bone implants.

  15. Microstructure, Mechanical Properties, and Flatness of SEBM Ti-6Al-4V Sheet in As-Built and Hot Isostatically Pressed Conditions

    NASA Astrophysics Data System (ADS)

    Tang, H. P.; Wang, J.; Song, C. N.; Liu, N.; Jia, L.; Elambasseril, J.; Qian, M.

    2017-03-01

    Sheet (0.41-4.80 mm thick) or thin plate structures commonly exist in additively manufactured Ti-6Al-4V components for load-bearing applications. A batch of 64 Ti-6Al-4V sheet samples with dimensions of 210/180 mm × 42 mm × 3 mm have been additively manufactured by selective electron beam melting (SEBM). A comprehensive assessment was then made of their density, surface flatness, microstructure, and mechanical properties in both as-built and hot isostatically pressed conditions, including the influence of the hot isostatic pressing (HIP) temperature. In particular, standard long tensile (156 mm long, 2 mm thick) and fatigue (206 mm long, 2 mm thick) test sheet samples were used for assessment. As-built SEBM Ti-6Al-4V sheet samples with machined surfaces fully satisfied the minimum tensile property requirements for mill-annealed TIMETAL Ti-6Al-4V sheet products, whereas HIP-processed samples (2 mm thick) with machined surfaces achieved a high cycle fatigue (HCF) strength of 625 MPa (R = 0.06, 107 cycles), similar to mill-annealed Ti-6Al-4V (500-700 MPa). The unflatness was limited to 0.2 mm in both the as-built and HIP-processed conditions. A range of other revealing observations was discussed for the additive manufacturing of the Ti-6Al-4V sheet structures.

  16. An experimental study of the (Ti-6Al-4V)-xH phase diagram using in situ synchrotron XRD and TGA/DSC techniques.

    SciTech Connect

    Sun, Pei; Fang, Z. Zak; Koopman, Mark; Paramore, James D.; Chandran, K. S. Ravi; Ren, Yang; Lu, Jun

    2015-02-01

    Hydrogen has been investigated for decades as a temporary alloying element to refine the microstructure of Ti-6Al-4V, and is now being used in a novel powder metallurgy method known as "hydrogen sintering and phase transformation". Pseudo-binary phase diagrams of (Ti-6Al-4V)-xH have been studied and developed, but are not well established due to methodological limitations. In this paper, in situ studies of phase transformations during hydrogenation and dehydrogenation of (Ti-6Al-4V)-xH alloys were conducted using high-energy synchrotron X-ray diffraction (XRD), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The eutectoid phase transformation of β ↔ α + δ was observed in the (Ti-6Al-4V)-xH alloy via in situ synchrotron XRD at 211 °C with a hydrogen concentration of 37.5 at.% (measured using TGA-DSC). The relationships of hydrogen composition to partial pressure and temperature were investigated in the temperature range 450-900°C. Based on these results, a partial pseudo-binary phase diagram of (Ti-6Al-4V)-xH is proposed for hydrogen compositions up to 60 at.% in the temperature range 100-900°C. Using the data collected in real time under controlled parameters of temperature, composition and hydrogen partial pressure, this work characterizes relevant phase transformations and microstructural evolution for practical titanium-hydrogen technologies of Ti-6Al-4V.

  17. Influence of microstructure on high-cycle fatigue of Ti-6Al-4V: Bimodal vs. lamellar structures

    NASA Astrophysics Data System (ADS)

    Nalla, R. K.; Ritchie, R. O.; Boyce, B. L.; Campbell, J. P.; Peters, J. O.

    2002-03-01

    The high-cycle fatigue (HCF) of titanium alloy turbine engine components remains a principal cause of failures in military aircraft engines. A recent initiative sponsored by the United States Air Force has focused on the major drivers for such failures in Ti-6Al-4V, a commonly used turbine blade alloy, specifically for fan and compressor blades. However, as most of this research has been directed toward a single processing/heat-treated condition, the bimodal (solution-treated and overaged (STOA)) microstructure, there have been few studies to examine the role of microstructure. Accordingly, the present work examines how the overall resistance to high-cycle fatigue in Ti-6Al-4V compares between the bimodal microstructure and a coarser lamellar ( β-annealed) microstructure. Several aspects of the HCF problem are examined. These include the question of fatigue thresholds for through-thickness large and short cracks; microstructurally small, semi-elliptical surface cracks; and cracks subjected to pure tensile (mode I) and mixed-mode (mode I+II) loading over a range of load ratios (ratio of minimum to maximum load) from 0.1 to 0.98, together with the role of prior damage due to sub-ballistic impacts (foreign-object damage (FOD)). Although differences are not large, it appears that the coarse lamellar microstructure has improved smooth-bar stress-life (S-N) properties in the HCF regime and superior resistance to fatigue-crack propagation (in pure mode I loading) in the presence of cracks that are large compared to the scale of the microstructure; however, this increased resistance to crack growth compared to the bimodal structure is eliminated at extremely high load ratios. Similarly, under mixed-mode loading, the lamellar microstructure is generally superior. In contrast, in the presence of microstructurally small cracks, there is little difference in the HCF properties of the two microstructures. Similarly, resistance to HCF failure following FOD is comparable in the

  18. Microscopic, crystallographic and adherence properties of plasma-sprayed calcium phosphate coatings on Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Tufekci, Eser

    Recently, plasma-spayed titanium implants have become very popular in the dentistry because of their biocompatibility and ability of providing osseointegration with the surrounding bone. Although there are numerous published studies on these materials, information and standards are still lacking. This study investigated the miscrostructural, crystallographic and adherence properties of plasma-sprayed hydroxyapatite coatings on Ti-6Al-4V substrates. The microstructures of the coatings and the elemental interdiffusion near the coating/substrate interface were investigated using a scanning electron microscope (SEM) equipped with x-ray energy-dispersive spectroscopy (EDS). X-ray diffraction analyses performed on Ti-6Al-4V coupons prepared with different percent crystallinities have provided structural information such as degree of crystallinity, phases present, average crystallite size, as well as the residual stresses within the coating. For evaluation of the adherence of the coatings to the substrates, experimental rods were subjected to torsion. The fracture surfaces were analyzed using SEM/EDS to develop a new methodology to determine the percent adherence of the coatings. SEM studies indicated that the surface microstructures of commercial dental implants were consistent with the plasma-spraying. In cross-section, coatings exhibited minimal porosity and limited interdiffusion of titanium and calcium at the coating/substrate interface. X-ray diffraction analyses indicated that the highest crystallinity coatings consisted of almost entirely HA and an amorphous calcium phosphate phase. As the coating crystallinity decreased, increasing amounts of alpha- and beta-tricalcium phosphate and tetracalcium phosphate were detected. The mean percent crystallinity for the three sets of coatings ranged from 50-60%. The mean HA crystallite size for the three sets of coatings ranged from about 0.02-0.04 mum. Differences in mean interplanar spacings for three selected

  19. Nanotopography and Surface Stress Analysis of Ti6Al4V Bioimplant: An Alternative Design for Stability

    NASA Astrophysics Data System (ADS)

    Patel, Sweetu; Solitro, Giovanni Francesco; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T.; Amirouche, Farid; Shokuhfar, Tolou

    2015-11-01

    The mechanical stability of biomedical Ti6Al4V rods with vertically aligned nanotubes structure formed on their surface has yet to be fully tested during insertion into the bone. The surface of rods impacted during insertion into a bone makes shear contact with bone, generating an interfacial stress. This stress plays an important role in osseointegration and may contribute to loosening between the bone and the implant during surgery. In the current study, the mechanical stability of various Ti6Al4V surfaces, including machined (M), rough (R), machined-anodized (MA), and rough-anodized (RA) surfaces, were tested and fully analyzed during insertion and pullout test into a simulant bone with densities 15 and 20 pounds per cubic foot (pcf). Our initial results from the field emission scanning electron microscopy images taken before and after insertion reveal that titania nanotubes remained stable and maintained their structural integrity during the insertion and pullout Instron test. Furthermore, from the interfacial stress calculation during the insertion, it was observed that compared with nonanodized rods, a higher force was required to insert the anodized rods. The interfacial stress generated during the insertion of anodized rods was 1.03 ± 0.11 MPa for MA and 1.10 ± 0.36 MPa for RA, which is significantly higher ( p < 0.05) than nonanodized rods with 0.36 ± 0.07 MPa for M and 0.36 ± 0.08 MPa for R in simulant bone with density of 15 pcf. Similar behavior was also observed in 20 pcf simulant bone. Energy dissipated during anodized rod insertion (i.e., MA = 1.3 ± 0.04 Nm and RA = 1.23 ± 0.24 Nm) was not significantly different than nonanodized rod insertion (i.e., M = 0.9 ± 0.05 Nm and R = 1.04 ± 0.04 Nm) into 15 pcf simulant bone. The high stress during insertion of anodized rods suggests that the nanotubes on the surface can cause gripping and high friction on the radial side, resisting the counter motion of the bone. The latter may play a beneficial

  20. Characterization and corrosion behavior of hydroxyapatite coatings on Ti6Al4V fabricated by electrophoretic deposition

    NASA Astrophysics Data System (ADS)

    Kwok, C. T.; Wong, P. K.; Cheng, F. T.; Man, H. C.

    2009-04-01

    In order to increase the bone bioactivity of the metallic implants, hydroxyapatite (HA) is often coated on their surface so that a real bond with the surrounding bone tissue can be formed. Plasma spraying of HA coatings is currently the only commercial process in use but long-term stability of plasma sprayed coatings could be a problem because of their high degree of porosities, poor bond strength, presence of a small amount of amorphous phase with non-stoichiometric composition, and non-uniformity. In the present study, cathodic electrophoretic deposition (EPD) has been attempted for depositing HA coatings on Ti6Al4V followed by vacuum sintering at 800 °C. Submicron HA powders with different morphologies including spherical, needle-shaped and flake-shaped were used in the EDP process to produce dense coatings. Moreover, carbon nanotubes (CNTs) were also used to reinforce the HA coating for enhancing its hardness. The surface morphology, compositions and microstructure of the HA coated Ti6Al4V were investigated by electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffractometry, respectively. Electrochemical corrosion behavior of the HA coatings in Hanks' solution at 37 °C was investigated by means of open-circuit potential measurement and cyclic potentiodynamic polarization tests. Surface hardness, adhesion strength and bone bioactivity of the coatings were also studied. All HA coated specimens had a thickness of about 10 μm and free of cracks, with corrosion resistance higher than that of the substrate and adhesion strength higher than that of plasma sprayed coating. The enhanced properties could be attributed to the use of submicron-sized HA particles in the low-temperature EDP process. Among the three types of HA powder, spherical powder yielded the densest coating whereas the flake-shaped powder yielded the most porous coatings. Compared with monolithic HA coating, the CNT-reinforced HA coating markedly increased the coating hardness

  1. The electrochemical and mechanical behavior of passivated and TiN/AlN-coated CoCrMo and Ti6Al4V alloys.

    PubMed

    Goldberg, Jay R; Gilbert, Jeremy L

    2004-02-01

    The mechanical and electrochemical behavior of the surface oxides of CoCrMo and Ti6Al4V alloys during fracture and repassivation play an important role in the corrosion of the taper interfaces of modular hip implants. This behavior was investigated in one group of CoCrMo and Ti6Al4V alloy samples passivated with nitric acid and another group coated with a novel TiN/AlN coating. The effects of mechanical load and sample potential on peak currents and time constants resulting from fracture of the surface oxide or coating, and the effects of mechanical load on scratch depth were investigated to determine the mechanical and electrochemical properties of the oxides or coating. The polarization behavior of the samples after fracture of the oxide or coating was also investigated. CoCrMo had a stronger surface oxide and higher interfacial adhesion strength, making it more resistant to fracture than Ti6Al4V. If undisturbed, the oxide on the surface of Ti6Al4V significantly reduced dissolution currents at a wider range of potentials than CoCrMo, making Ti6Al4V more resistant to corrosion. The TiN/AlN coating had a higher hardness and modulus of elasticity than CoCrMo and Ti6Al4V. It was much less susceptible to fracture, had a higher interfacial adhesion strength, and was a better barrier to ionic diffusion than the surface oxides on CoCrMo and Ti6Al4V. The coating provided increased corrosion and fretting resistance to the substrate alloys.

  2. The chip-flow behaviors and formation mechanisms in the orthogonal cutting process of Ti6Al4V alloy

    NASA Astrophysics Data System (ADS)

    Ma, Wei; Chen, Xiangyu; Shuang, Fei

    2017-01-01

    This work involves experimental and analytical investigations of chip flow stability in metal cutting process. First, in cutting experiments of Ti6Al4V alloy, the transformation of chip morphology from continuous to serrated and later to discontinuous was observed as the cutting speed increased. Scanning electron microscopic (SEM) observation of the shear fracture surface demonstrated shear-localized instability and intergranular failure behaviors. Then we used the improved orthogonal cutting model (OCM) to analyze the plastic flow process of work materials in a plane strain state. A corresponding governing equation system was set up, the dimensionless governing parameters were determined by dimensional analysis, and an instability criterion was established by linear perturbation analysis. Analytical results showed that the plastic instability of chip flow could take place in a continuous chip, which is different from the shear-localized instability in a serrated chip. Finally, in terms of the balance conditions between the kinetic energy and the surface energy, the sawtooth growth behavior in serrated chips and the formation mechanism of discontinuous chips were studied.

  3. Microstructural Characterization of Ti-6Al-4V Metal Chips by Focused Ion Beam and Transmission Electron Microscopy

    NASA Astrophysics Data System (ADS)

    Schneider, Judy; Dong, Lei; Howe, Jane Y.; Meyer, Harry M.

    2011-11-01

    During machining, the cutting surface of a metal is subjected to high strain rates and temperatures. Due to the small mass of the formed chip, the metal is rapidly quenched, preserving the as-machined microstructure. These extreme conditions are reported to be favorable to form nanograin or ultrafine-grain microstructures. However, detailed investigation of this region is problematic due to the size of the chips and the difficulty in preserving the cutting surface microstructure during traditional transmission electron microscopy (TEM) preparation. This study investigates the use of focused ion beam (FIB) specimen preparation to preserve and TEM to image the microstructure of the secondary deformation zone (SDZ) at the cutting surface in chips of Ti-6Al-4V formed during machining. Use of the FIB allowed precise extraction of a side or transverse view specimen, which preserved the cutting surface to reveal an inhomogeneous microstructure resulting from the nonuniform distribution of strain, strain rate, and temperature. Initial imaging of a conventional TEM foil prepared from the plan view of the cutting surface revealed microstructures ranging from heavily textured to regions of fine grains. Using FIB preparation of a transverse foil, a layered microstructure was observed revealing a variation of fine grains near the cutting surface, which transitioned to coarse grains toward the free surface. At the cutting surface, a 10-nm-thick recrystallized layer was observed capping a 20-nm-thick amorphous layer.

  4. Evolutionary-based Design and Control of Geometry Aims for AMD-manufacturing of Ti-6Al-4V Parts

    NASA Astrophysics Data System (ADS)

    Möller, Mauritz; Baramsky, Nicolaj; Ewald, Ake; Emmelmann, Claus; Schlattmann, Josef

    Additive Metal Deposition (AMD) is an additive manufacturing process building parts based on a nozzle-fed powder by laser assisted solidification. The AMD technology offers unique advantages for the production of near net-shape parts. In contrast to the powder bed-based technologies it provides a high productivity grade. Today AMD lacks reproducible process strategies manufacturing large parts in narrow tolerances. The building height of a single layer and the geometrical shape of a whole part alter progressively with increasing part dimensions - consecutively leading to a higher effort in the manufacturing-process development for such parts. To reduce this effort, in this paper first an iterative identification of optimal process parameters is performed by following an evolutionary algorithm under varied BC. Based on the geometry-related parameter sets, tolerances are defined. The process strategies and tolerances are validated for a prototype application considering the defined quality aims. Finally the results are discussed and summarized in an a-priori process design guideline for AMD Ti6Al4V-parts.

  5. Performance and Surface Integrity of Ti6Al4V After Sinking EDM with Special Graphite Electrodes

    NASA Astrophysics Data System (ADS)

    Amorim, Fred L.; Stedile, Leandro J.; Torres, Ricardo D.; Soares, Paulo C.; Henning Laurindo, Carlos A.

    2014-04-01

    Titanium and its alloys have high chemical reactivity with most of the cutting tools. This makes it difficult to work with these alloys using conventional machining processes. Electrical discharge machining (EDM) emerges as an alternative technique to machining these materials. In this work, it is investigated the performance of three special grades of graphite as electrodes when ED-Machining Ti6Al4V samples under three different regimes. The main influences of electrical parameters are discussed for the samples material removal rate, volumetric relative wear and surface roughness. The samples surfaces were evaluated using SEM images, microhardness measurements, and x-ray diffraction. It was found that the best results for samples material removal rate, surface roughness, and volumetric relative wear were obtained for the graphite electrode with 10-μm particle size and negative polarity. For all samples machined by EDM and characterized by x-ray (XRD), it was identified the presence of titanium carbides. For the finish EDM regimes, the recast layer presents an increased amount of titanium carbides compared to semi-finish and rough regimes.

  6. Infrared thermography for monitoring heat generation in a linear friction welding process of Ti6Al4V alloy

    NASA Astrophysics Data System (ADS)

    Maio, L.; Liberini, M.; Campanella, D.; Astarita, A.; Esposito, S.; Boccardi, S.; Meola, C.

    2017-03-01

    The increasing use of titanium alloys in a wider range of applications requires the development of new techniques and processes capable to decrease production costs and manufacturing times. In this regard welding and other joining techniques play an important role. Today, solid state friction joining processes, such as friction stir welding, friction spot welding, inertia friction welding, continuous-drive friction welding and linear friction welding (LFW), represent promising methods for part manufacturing. They allow for joining at temperature essentially below the melting point of the base materials being joined, without the addition of filler metal. However, the knowledge of temperature is essential to understand and model the phenomena involved in metal welding. A global measured value represents only a clue of the heat generation during the process; while, a deep understanding of welding thermal aspects requires temperature field measurement. This paper is focused on the use of infrared thermography applied to the linear friction welding process of Ti6Al4V alloy. The attention is concentrated on thermal field that develops on the outer wall of the two parts to be joined (i.e. heat generated in the friction zone), and on the maximum temperature that characterizes the process before and after the flash formation.

  7. Effects of Process Parameters on Deformation and Temperature Uniformity of Forged Ti-6Al-4V Turbine Blade

    NASA Astrophysics Data System (ADS)

    Luo, Shiyuan; Zhu, Dahu; Hua, Lin; Qian, Dongsheng; Yan, Sijie; Yu, Fengping

    2016-11-01

    This work is motivated by the frequent occurrence of macro- and microdefects within forged Ti-6Al-4V turbine blades due to the severely nonuniform strain and temperature distributions. To overcome the problem of nonuniformity during the blade forging operation, firstly, a 2D coupled thermo-mechanical finite element approach using the strain-compensated Arrhenius-type constitutive model is employed to simulate the real movements and processing conditions, and its reliability is verified experimentally. Secondly, two evaluation indexes, standard deviation of equivalent plastic strain and standard deviation of temperature, are proposed to evaluate the uniformity characteristics within the forged blade, and the effects of four process parameters including the forging velocity, friction factor, initial workpiece temperature and dwell time on the uniformity of strain and temperature distributions are carefully studied. Finally, the numerically optimized combination of process parameters is validated by the application in a practical process. The parametric study reveals that a reasonable combination of process parameters considering the flow resistance, flow localization and the effects of deformation and friction heating is crucial for the titanium alloy blade forging with uniformity. This work can provide a significant guidance for the design and optimization of blade forging processes.

  8. Oxidation and particle deposition modeling in plasma spraying of Ti-6Al-4V/SiC fiber composites

    NASA Astrophysics Data System (ADS)

    Cochelin, E.; Borit, F.; Frot, G.; Jeandin, M.; Decker, L.; Jeulin, D.; Taweel, B. Al; Michaud, V.; Noël, P.

    1999-03-01

    Plasma spraying is known to be a promising process for the manufacturing of Ti/SiC long-fiber composites. However, some improvements remain for this process to be applied in an industrial route. These include: oxygen contamination of the sprayed material through that of titanium particles before and during spraying, damage to fibers due to a high level of thermal stresses induced at the spraying stage, adequate deposition of titanium-base powder to achieve a low-porosity matrix and good impregnation of the fiber array. This article deals with work that resulted in a threefold study of the process. Oxidation was studied using electron microprobe analysis of elementary particles quenched and trapped into a closed box at various given flight distances. Oxygen diffusion phenomena within the particles are discussed from a preliminary theoretical approach coupled with experimental data. Isothermal and thermomechanical calculations were made using the ABAQUS code to determine stresses arising from contact of a liquid Ti-6Al-4V particle onto a SiC fiber. On the scale of the sprayed powder flow, a two-dimensional new type of model simulating the deposition of droplets onto a substrate was developed. This new type of model is based on a lattice-gas automaton that reproduces the hydrodynamical behavior of fluids.

  9. Effect of Powder Reuse Times on Additive Manufacturing of Ti-6Al-4V by Selective Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Tang, H. P.; Qian, M.; Liu, N.; Zhang, X. Z.; Yang, G. Y.; Wang, J.

    2015-03-01

    An advantage of the powder-bed-based metal additive manufacturing (AM) processes is that the powder can be reused. The powder reuse or recycling times directly affect the affordability of the additively manufactured parts, especially for the AM of titanium parts. This study examines the influence of powder reuse times on the characteristics of Ti-6Al-4V powder, including powder composition, particle size distribution (PSD), apparent density, tap density, flowability, and particle morphology. In addition, tensile samples were manufactured and evaluated with respect to powder reuse times and sample locations in the powder bed. The following findings were made from reusing the same batch of powder 21 times for AM by selective electron beam melting: (i) the oxygen (O) content increased progressively with increasing reuse times but both the Al content and the V content remained generally stable (a small decrease only); (ii) the powder became less spherical with increasing reuse times and some particles showed noticeable distortion and rough surfaces after being reused 16 times; (iii) the PSD became narrower and few satellite particles were observed after 11 times of reuse; (iv) reused powder showed improved flowability; and (v) reused powder showed no measurable undesired influence on the AM process and the samples exhibited highly consistent tensile properties, irrespective of their locations in the powder bed. The implications of these findings were discussed.

  10. Porosity, Microstructure, and Mechanical Properties of Ti-6Al-4V Alloy Parts Fabricated by Powder Compact Forging

    NASA Astrophysics Data System (ADS)

    Jia, Mingtu; Zhang, Deliang; Liang, Jiamiao; Gabbitas, Brian

    2017-04-01

    Ti-6Al-4V alloy powders produced using a hydrogenation-dehydrogenation process and a gas atomization process, respectively, were rapidly consolidated into near-net-shaped parts by powder compact forging. The porosity, microstructure, and tensile mechanical properties of specimens cut from regions at different distances from the side surfaces of the forged parts were examined. The regions near the side surfaces contained a fraction of pores due to the circumferential tensile strain arising during the powder compact forging process, and the porosity level decreased rapidly to zero with increasing the distance from the side surface. The forged parts had a fully lamellar structure with the α + β colony sizes and α lamella thickness changing little with the distance from the side surface. The specimens cut from the regions near the side surfaces had a lower yield strength and tensile strength. The correlation of porosity with the yield strength of the specimens suggested that the reduction of load bearing areas due to the porosity and unbonded or weakly bonded interparticle boundaries was not the only reason for the lower strength, and the stress concentration at the pores and associated with their geometry also played an important role in this. It is likely that the effect of stress concentration on yield strength reduction of the forged part increases with oxygen content. The Hall-Petch relationship of the yield strength and the average α lamella thickness suggested that the strength of the fully dense and fully consolidated forged parts was increased by oxygen solution strengthening.

  11. A Modified Johnson-Cook Constitutive Equation to Predict Hot Deformation Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cai, Jun; Wang, Kuaishe; Zhai, Peng; Li, Fuguo; Yang, Jie

    2015-01-01

    A modified Johnson-Cook constitutive equation of Ti-6Al-4V alloy is proposed based on hot compression tests performed in the temperature range of 1073-1323 K and strain rate 0.001-1 s-1. The experimental stress-strain data were employed to develop the modified Johnson-Cook constitutive equation of different phase regimes (α + β and β phase). The predicted flow stresses using the developed equation were compared with experimental data. Correlation coefficient ( R) and average absolute relative error (AARE) were introduced to verify the validity of the constitutive equation. The values of R and AARE for α + β phase were 0.990 and 7.81%, respectively. And in β phase region, the values of R and AARE were 0.985 and 10.36%, respectively. Meanwhile, the accuracy, the number of material constants involved, and the computational time required of the constitutive equation were evaluated by comparing with a strain-compensated Arrhenius-type constitutive equation. The results indicate that accuracy of modified Johnson-Cook constitutive equation is higher than that of compensated Arrhenius-type model at α + β phase, while lower at single β phase region. Meanwhile, the time required for evaluating the material constants of modified Johnson-Cook constitutive equation is much shorter than that of the strain-compensated Arrhenius type ones.

  12. A Modified Johnson-Cook Constitutive Equation to Predict Hot Deformation Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cai, Jun; Wang, Kuaishe; Zhai, Peng; Li, Fuguo; Yang, Jie

    2014-09-01

    A modified Johnson-Cook constitutive equation of Ti-6Al-4V alloy is proposed based on hot compression tests performed in the temperature range of 1073-1323 K and strain rate 0.001-1 s-1. The experimental stress-strain data were employed to develop the modified Johnson-Cook constitutive equation of different phase regimes (α + β and β phase). The predicted flow stresses using the developed equation were compared with experimental data. Correlation coefficient (R) and average absolute relative error (AARE) were introduced to verify the validity of the constitutive equation. The values of R and AARE for α + β phase were 0.990 and 7.81%, respectively. And in β phase region, the values of R and AARE were 0.985 and 10.36%, respectively. Meanwhile, the accuracy, the number of material constants involved, and the computational time required of the constitutive equation were evaluated by comparing with a strain-compensated Arrhenius-type constitutive equation. The results indicate that accuracy of modified Johnson-Cook constitutive equation is higher than that of compensated Arrhenius-type model at α + β phase, while lower at single β phase region. Meanwhile, the time required for evaluating the material constants of modified Johnson-Cook constitutive equation is much shorter than that of the strain-compensated Arrhenius type ones.

  13. Laser fabrication of Ag-HA nanocomposites on Ti6Al4V implant for enhancing bioactivity and antibacterial capability.

    PubMed

    Liu, Xiangmei; Man, H C

    2017-01-01

    For titanium alloy implants, both surface bioactivity and antibacterial infection are the two critical factors in determining the success of clinical implantation of these metallic implants. In the present work, a novel nanocomposite layer of nano-silver-containing hydroxyapatite (Ag-HA) was prepared on the surface of biomedical Ti6Al4V by laser processing. Analysis using SEM, EDS and XRD shows the formation of an Ag-HA layer of about 200μm fusion bonded to the substrate. Mineralization tests in simulated body fluid (SBF) showed that laser fabricated Ag-HA nanocomposite layer favors the deposition of apatite on the surface of the implants. Antibacterial tests confirmed that all Ag-HA nanocomposite layers can kill bacteria while a higher Ag content would lower the cytocompatibility of these coatings. Cell viability decreases when the Ag content reaches 5% in these coatings, due to the larger amount of Ag leached out, as confirmed by ion release evaluation. Our results reveal that laser fabricated Ag-HA nanocomposite coatings containing 2% Ag show both excellent cytocompatibility and antibacterial capability.

  14. Effect of Wire-EDM cutting parameters on material removal rate of titanium alloy (Ti6Al4V)

    NASA Astrophysics Data System (ADS)

    Azam, N.; Afendi, M.

    2016-07-01

    In this study, titanium alloy (Ti6Al4V) which is also known as difficult to cut material is used as workpiece. Seven main parameters namely pulse duration (A), pulse interval (B), servo voltage (C), ignition pulse current (D), wire tension (E), wire speed (F) and dielectric pressure (G) have been experimentally studied by using Taguchi method as well as the determination of optimum parameters for material removal rate (MRR). Analysis of variance (ANOVA) has been used for recognizing the level of significant of WEDM cutting parameter for optimizing MRR and the result found that pulse duration and servo voltage give significant effect on MRR. While according to Signal to Noise (S/N) ratio response table for MRR, the parameters combination of A3B3C3D3E1F3G3 give the optimum value for MRR. It is also observed that the predicted results agree with the experimental values within an error of 4.6 %.

  15. Self-assembled monolayers of alendronate on Ti6Al4V alloy surfaces enhance osteogenesis in mesenchymal stem cells

    NASA Astrophysics Data System (ADS)

    Rojo, Luis; Gharibi, Borzo; McLister, Robert; Meenan, Brian J.; Deb, Sanjukta

    2016-07-01

    Phosphonates have emerged as an alternative for functionalization of titanium surfaces by the formation of homogeneous self-assembled monolayers (SAMs) via Ti-O-P linkages. This study presents results from an investigation of the modification of Ti6Al4V alloy by chemisorption of osseoinductive alendronate using a simple, effective and clean methodology. The modified surfaces showed a tailored topography and surface chemistry as determined by SEM microscopy and RAMAN spectroscopy. X-ray photoelectron spectroscopy revealed that an effective mode of bonding is created between the metal oxide surface and the phosphate residue of alendronate, leading to formation of homogenous drug distribution along the surface. In-vitro studies showed that alendronate SAMs induce differentiation of hMSC to a bone cell phenotype and promote bone formation on modified surfaces. Here we show that this novel method for the preparation of functional coatings on titanium-based medical devices provides osseoinductive bioactive molecules to promote enhanced integration at the site of implantation.

  16. Microstructural characterization of Ti-6Al-4V alloy subjected to the duplex SMAT/plasma nitriding.

    PubMed

    Pi, Y; Faure, J; Agoda-Tandjawa, G; Andreazza, C; Potiron, S; Levesque, A; Demangel, C; Retraint, D; Benhayoune, H

    2013-09-01

    In this study, microstructural characterization of Ti-6Al-4V alloy, subjected to the duplex surface mechanical attrition treatment (SMAT)/nitriding treatment, leading to improve its mechanical properties, was carried out through novel and original samples preparation methods. Instead of acid etching which is limited for morphological characterization by scanning electron microscopy (SEM), an original ion polishing method was developed. Moreover, for structural characterization by transmission electron microscopy (TEM), an ion milling method based with the use of two ions guns was also carried out for cross-section preparation. To demonstrate the efficiency of the two developed methods, morphological investigations were done by traditional SEM and field emission gun SEM. This was followed by structural investigations through selected area electron diffraction (SAED) coupled with TEM and X-ray diffraction techniques. The results demonstrated that ionic polishing allowed to reveal a variation of the microstructure according to the surface treatment that could not be observed by acid etching preparation. TEM associated to SAED and X-ray diffraction provided information regarding the nanostructure compositional changes induced by the duplex SMAT/nitriding process.

  17. Immobilisation of an antibacterial drug to Ti6Al4V components fabricated using selective laser melting

    NASA Astrophysics Data System (ADS)

    Vaithilingam, Jayasheelan; Kilsby, Samuel; Goodridge, Ruth D.; Christie, Steven D. R.; Edmondson, Steve; Hague, Richard J. M.

    2014-09-01

    Bacterial infections from biomedical implants and surgical devices are a major problem in orthopaedic, dental and vascular surgery. Although the sources of contaminations that lead to bacterial infections are known, it is not possible to control or avoid such infections completely. In this study, an approach to immobilise Ciprofloxacin® (an antibacterial drug) to phosphonic acid based self-assembled monolayers (SAMs) adsorbed on a selectively laser melted (SLM) Ti6Al4V structure, has been presented. X-ray photoelectron spectroscopy (XPS) and static water contact angle measurements confirmed the attachment of SAMs and the drug. Results showed that Ciprofloxacin® is highly stable under the oxidative conditions used in this study. In-vitro stability was estimated by immersing the Ciprofloxacin® immobilised substrates in 10 mM of Tris-HCl buffer (pH-7.4) for 42 days. The Tris-HCl buffer was analysed using UV-vis spectrophotometry at 7, 14, 28 and 42 day time intervals to determine the release of the immobilised drug. The drug was observed to release in a sustained manner. 50% of the drug was released after 4 weeks with approximately 40% of the drug remaining after 6 weeks. Antibacterial susceptibility tests revealed that the immobilised drug was therapeutically active upon its release. This study demonstrates the potential to use self-assembled monolayers to modify SLM fabricated surfaces with therapeutics.

  18. Porosity, Microstructure, and Mechanical Properties of Ti-6Al-4V Alloy Parts Fabricated by Powder Compact Forging

    NASA Astrophysics Data System (ADS)

    Jia, Mingtu; Zhang, Deliang; Liang, Jiamiao; Gabbitas, Brian

    2017-01-01

    Ti-6Al-4V alloy powders produced using a hydrogenation-dehydrogenation process and a gas atomization process, respectively, were rapidly consolidated into near-net-shaped parts by powder compact forging. The porosity, microstructure, and tensile mechanical properties of specimens cut from regions at different distances from the side surfaces of the forged parts were examined. The regions near the side surfaces contained a fraction of pores due to the circumferential tensile strain arising during the powder compact forging process, and the porosity level decreased rapidly to zero with increasing the distance from the side surface. The forged parts had a fully lamellar structure with the α + β colony sizes and α lamella thickness changing little with the distance from the side surface. The specimens cut from the regions near the side surfaces had a lower yield strength and tensile strength. The correlation of porosity with the yield strength of the specimens suggested that the reduction of load bearing areas due to the porosity and unbonded or weakly bonded interparticle boundaries was not the only reason for the lower strength, and the stress concentration at the pores and associated with their geometry also played an important role in this. It is likely that the effect of stress concentration on yield strength reduction of the forged part increases with oxygen content. The Hall-Petch relationship of the yield strength and the average α lamella thickness suggested that the strength of the fully dense and fully consolidated forged parts was increased by oxygen solution strengthening.

  19. Effect of initial microstructure on plastic flow and dynamic globularization during hot working of Ti-6Al-4V

    SciTech Connect

    Shell, E.B.; Semiatin, S.L.

    1999-12-01

    Plastic flow behavior and globularization kinetics during subtransus hot working were determined for Ti-6Al-4V with three different transformed beta microstructures. These conditions consisted of fine lamellar colonies, a mixture of coarse colonies and acicular alpha, and acicular alpha. Isothermal hot compression tests were performed on cylindrical samples at subtransus temperatures and strain rates typical of ingot breakdown (i.e., T {approximately} 815 C to 955 C, {bar {epsilon}} {approximately} 0.1 s{sup {minus}1}). For all three material conditions, true stress-true strain curves exhibited a peak stress followed by noticeable flow softening; the values of peak stress and flow softening rate showed little dependence on starting microstructure. On the other hand, the kinetics of dynamic globularization varied noticeably with microstructure. By and large, the globularization rate under a given set of deformation conditions was most rapid for the fine acicular microstructure and least rapid for the mixed coarse-colony/acicular structure. At temperatures close to the beta transus, however, the difference in globularization rates for the three microstructures was less, an effect attributed to the rapid (continuous) coarsening of the laths in the acicular microstructure during preheating prior to hot working. The absence of a correlation between the globularization kinetics and the observed flow softening at low strains suggested platelet/lath bending and kinking as the primary deformation mechanism that controls the shape of the flow curves.

  20. Effects of microstructural morphology on quasi-static and dynamic deformation behavior of Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Lee, Dong-Geon; Kim, Sangho; Lee, Sunghak; Soo Lee, Chong

    2001-02-01

    The effects of microstructural morphology on quasi-static and dynamic deformation behavior of a Ti-6Al-4V alloy were investigated in this study. Quasi-static and dynamic torsional tests were conducted using a torsional Kolsky bar for Widmanstätten, equiaxed, and bimodal microstructures, which were processed by different heat treatments, and then, the test data were analyzed in relation to microstructures, tensile properties, and fracture mode. Quasi-static torsional properties showed a tendency similar to tensile properties and ductile fracture occurred in all three microstructures. Under dynamic torsional loading, maximum shear stress of the three microstructures was higher and fracture shear strain was lower than those under quasi-static loading, but the overall tendency was similar. In the Widmanstätten and equiaxed microstructures, adiabatic shear bands were found in the deformed region of the fractured specimens. The possibility of the adiabatic shear band formation under dynamic loading was quantitatively analyzed, depending on how plastic deformation energy was distributed to either void initiation or adiabatic shear banding. It was found to be most likely in the equiaxed microstructure, whereas it was least likely in the bimodal microstructure.

  1. Effect of Heat Treatment on the Microstructure and Micro-mechanical Behavior of Quenched Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Ma, Xinkai; Li, Fuguo; Li, Jinghui; Cao, Jun; Li, Pan; Dong, Junzhe

    2015-10-01

    To determine the influence of the solution treatment temperature and holding time on the microstructure and micro-mechanical behavior of Ti-6Al-4V alloys, micro-indentation experiments were conducted at maximum loads of 3000, 3500, 4500, 4600, 4700, 4800, and 4900 mN. A microstructure examination was also performed with an optical microscope. Based on the test data, the micro-hardness H, Young's modulus E, yield strength σy, ultimate tensile strength σ b , and strain-hardening exponent n were obtained by the Oliver-Pharr method. It was found that the solution treatment temperature and holding time had a significant influence on the morphology, size, and volume fraction of the α and β phases. The equiaxed microstructure (obtained at 950 °C) exhibits a higher H, E, and σb. In contrast, σy shows a downward trend over the entire range of solution treatment temperatures. The influences of holding time on H, E, σb, and σy were also significant.

  2. Finite Element Simulations of Micro Turning of Ti-6Al-4V using PCD and Coated Carbide tools

    NASA Astrophysics Data System (ADS)

    Jagadesh, Thangavel; Samuel, G. L.

    2016-07-01

    The demand for manufacturing axi-symmetric Ti-6Al-4V implants is increasing in biomedical applications and it involves micro turning process. To understand the micro turning process, in this work, a 3D finite element model has been developed for predicting the tool chip interface temperature, cutting, thrust and axial forces. Strain gradient effect has been included in the Johnson-Cook material model to represent the flow stress of the work material. To verify the simulation results, experiments have been conducted at four different feed rates and at three different cutting speeds. Since titanium alloy has low Young's modulus, spring back effect is predominant for higher edge radius coated carbide tool which leads to the increase in the forces. Whereas, polycrystalline diamond (PCD) tool has smaller edge radius that leads to lesser forces and decrease in tool chip interface temperature due to high thermal conductivity. Tool chip interface temperature increases by increasing the cutting speed, however the increase is less for PCD tool as compared to the coated carbide tool. When uncut chip thickness decreases, there is an increase in specific cutting energy due to material strengthening effects. Surface roughness is higher for coated carbide tool due to ploughing effect when compared with PCD tool. The average prediction error of finite element model for cutting and thrust forces are 11.45 and 14.87 % respectively.

  3. Degradation of Ti-6Al-4V alloy under cyclic loading in a simulated body environment with cell culturing.

    PubMed

    Doi, Kotaro; Miyabe, Sayaka; Tsuchiya, Hiroaki; Fujimoto, Shinji

    2016-03-01

    The present study reports the corrosion fatigue of the Ti-6Al-4V alloy using cyclic deformation test in a simulated body fluid under cell culturing for the first time. Cyclic deformation tests were carried out using three types of specimens to reveal the effects of proteins and cells on the corrosion fatigue of the alloy. For the 1-day-immersed and 1-week-immersed specimens, tensile specimens were soaked in a simulated body fluid for 1 day and 1 week, respectively, before cyclic deformation test, whereas for the cell-cultured specimen, MC3T3-E1 osteoblast-like cells were seeded and then cultured on tensile specimens for 1 week. The incubation period for crack initiation was longer for the cell-cultured and 1-week-immersed specimens compared to that for the 1-day-immersed specimen. On the other hand, crack propagation period for the cell-cultured and 1-week-immersed specimens was shorter than that for the 1-day-immersed specimen. These results indicate that proteins and cells adhered on the alloy surface inhibit metal dissolution at newly created surface emerged by cyclic deformation to suppress crack initiation, whereas they accelerate crack propagation because dissolution at crack tip is accelerated in the occluded space formed under proteins and cells.

  4. Electrochemical behavior of different preparations of plasma-sprayed hydroxyapatite coatings on Ti6Al4V substrate.

    PubMed

    Souto, Ricardo M; Lemus, M Mercedes; Reis, Rui L

    2004-07-01

    The corrosion behavior of four different preparations of plasma-sprayed hydroxyapatite (HA) coatings on Ti6Al4V substrates in static Hank's balanced salt solution was investigated using dc potentiodynamic and ac impedance techniques. Two different nominal thicknesses, 50 microm and 200 microm, and two different spraying conditions, were considered. The electrochemical impedance experiments proved this technique to be very suitable for the investigation of the electrochemical behavior of surgical implant alloys when they are coated with HA, which is characterized by the dissolution and passivation characteristics of the underlying metal substrate. Because the coatings are porous, ionic paths between the electrolytic medium and the base material can eventually be produced, resulting in the corrosion of the coated metal. Differences in the corrosion resistance of the coated materials were detected, and a relevant model for the description of the coating degradation in the biosimulating solution was proposed. The model consisted of the description of the coated system in terms of a two-layer model of the surface film. Significant differences in electrochemical behavior for similar nominal thicknesses of HA coatings obtained under different spraying conditions were found.

  5. Tribocorrosion mechanisms of Ti6Al4V biomedical alloys in artificial saliva with different pHs

    NASA Astrophysics Data System (ADS)

    Licausi, M. P.; Igual Muñoz, A.; Amigó Borrás, V.

    2013-10-01

    Titanium and its alloys has been widely used for the design of dental implants because of its biocompatibility, mechanical properties and corrosion resistance. The powder-metallurgy process is a promising alternative to the casting fabrication process of titanium alloys for bone implants design as the porous structure mimics the natural bone structures, allowing the bone to grow into the pores which results in a better fixation of the artificial implant. However, under in vivo conditions the implants are subjected to tribocorrosion phenomenon, which consists in the degradation mechanisms due to the combined effect of wear and corrosion. The aim of this study is to evaluate the tribocorrosion behaviour of cast and sintered Ti6Al4V biomedical alloy for dental applications using the cast material as reference. Titanium samples were tested in artificial human saliva solution with three different pHs (3, 6, 9) and in an acidic saliva with 1000 ppm fluorides (AS-3-1000F-) by different electrochemical techniques (potentiodynamic curves, potentiostatic tests and tribo-electrochemical tests). Cast and sintered titanium alloys exhibit the same tribocorrosion mechanisms in AS independently of the pH which consists in plastic deformation with passive dissolution, but the addition of fluorides to the acidified solution changes the degradation mechanism towards active dissolution of the titanium alloys.

  6. Characterization of laser peening-induced effects on a biomedical Ti6Al4V alloy by thermoelectric means

    NASA Astrophysics Data System (ADS)

    Carreón, Hector; Barriuso, Sandra; Porro, Juan Antonio; González-Carrasco, Jose Luis; Ocaña, José Luis

    2014-12-01

    Laser peening has recently emerged as a useful technique to overcome detrimental effects associated with other well-known surface modification processes such as shot peening or grit blasting used in the biomedical field. It is worthwhile to notice that besides the primary residual stress effect, thermally induced effects might also cause subtle surface and subsurface microstructural changes that might influence corrosion resistance and fatigue strength of structural components. In this work, plates of Ti-6Al-4V alloy of 7 mm in thickness were modified by laser peening without using a sacrificial outer layer. Irradiation by a Q-switched Nd-YAG laser (9.4-ns pulse length) working at the fundamental 1064-nm wavelength at 2.8 J/pulse and with water as a confining medium was used. Laser pulses with a 1.5-mm diameter at an equivalent overlapping density of 5000 cm-2 were applied. Attempts to analyze the global-induced effects after laser peening were addressed by using the contacting and noncontacting thermoelectric power techniques.

  7. High temperature deformation behavior of Ti-6Al-4V alloy with and equiaxed microstructure: a neural networks analysis

    NASA Astrophysics Data System (ADS)

    Reddy, N. S.; Lee, You-Hwan; Kim, Jeoung Han; Lee, Chong Soo

    2008-04-01

    The hot deformation behavior of Ti-6Al-4V alloy with an equiaxed microstructure was investigated by means of Artificial Neural Networks (ANN). The flow stress data for the ANN model training was obtained from compression tests performed on a thermo-mechanical simulator over a wide range of temperature (from 700°C to 1100°C) with strain rates of 0.0001 s-1 to 100 s-1 and true strains of 0.1 to 0.6. It was found that the trained neural network could reliably predict flow stress for unseen data. Workability was evaluated by means of processing maps with respect to strain, strain rate, and temperature. Processing maps were constructed at different strains by utilizing the flow stress predicted by the model at finer intervals of strain rates and temperatures. The specimen failures at various instances were predicted and confirmed by experiments. The results establish that artificial neural networks can be effectively used for generating a more reliable processing map for industrial applications. A graphical user interface was designed for ease of use of the model.

  8. Development of an innovative method to predict and to characterize the performances of Ti-6Al-4V LBW joints

    NASA Astrophysics Data System (ADS)

    Liberini, Mariacira; Esposito, Sara; Reshad, Kambitz; Previtali, Barbara; Viola, Marco; Squillace, Antonino

    2016-10-01

    Every manufacturing process leaves on the surface of the piece a typical "technology signature". In particular, the laser welding leaves a feature at the edge of the weld bead called "undercut". In this work an experimental campaign has been conducted on Ti6Al4V butt joints. In particular a Central Composite Design (CCD) with the central point repeated three times has been investigated. In the CCD there are two factors (power and speed of the fiber laser) and five levels for each factor. This paper deals with the investigation about the correlation between the severity of the undercut and the process parameters of the laser welding. In particular, through the confocal microscopy, the original geometry of the joint was accurately acquired and rebuilt in order to make a FEM model and simulate the mechanical behavior using Ansys14.5. Moreover, response surfaces and level curves were carried out to understand and predict the depth and the width of the undercut starting from the power and the speed of the laser. At last a mathematic and geometry regression was performed in order to find a unique conical curve that interpolates all the different undercuts and that varies its parameters according to the process parameters. It is established that the process with higher speed minimizes and optimizes the undercut in the joints.

  9. Strength, Fatigue, and Fracture Toughness of Ti-6Al-4V Liner from a Composite Over-Wrapped Pressure Vessel

    NASA Technical Reports Server (NTRS)

    Salem, Jonathan A.; Lerch, Brad; Thesken, John C.; Sutter, Jim; Russell, Richard

    2008-01-01

    It was demonstrated by way of experiment that Composite Over-wrapped Pressure Vessel (COPV) Ti-6Al-4V liner material can sustain the expected service loads and cycles. The experiments were performed as part of investigations on the residual life of COPV tanks being used in Space Shuttle Orbiters. Measured properties included tensile strength, compressive strength, reversed loading cycles to simulate liner proof strains, and cyclic fatigue loading to demonstrate the ability to sustain 1000 cycles after liner buckling. The liner material came from a salvaged 40 in. Columbia (orbiter 102) tank (SN029), and tensile strength measurements were made on both boss-transition (thick) and membrane regions (thin). The average measured yield strength was 131 ksi in the boss-transition and membrane regions, in good agreement with measurements made on 1970 s vintage forged plate stock. However, Young s modulus was 17.4+/-0.3 Msi, somewhat higher than typical handbook values (approx.16 Msi). The fracture toughness, as estimated from a failed fatigue specimen, was 74 ksi/sq in, in reasonable agreement with standardized measurements made on 1970 s vintage forged plate stock. Low cycle fatigue of a buckled test specimen implied that as-imprinted liners can sustain over 4000 load cycles.

  10. Surface modification of Ti6Al4V alloy by PIII at high temperatures: Effects of plasma potential

    NASA Astrophysics Data System (ADS)

    Silva, M. M.; Ueda, M.; Pichon, L.; Reuther, H.; Lepienski, C. M.

    2007-04-01

    The present work is aimed to analyzing the influence of the plasma potential in the efficiency of plasma immersion ion implantation (PIII) process with nitrogen, at high temperatures (550 °C and 800 °C), applied to the Ti6Al4V alloy to increase its wear resistance. Treatments with plasma potentials (PP) at 420 V and 90 V were carried out. In the first case, in accordance with AES (Auger Electron Spectroscopy) analysis, nitrogen rich layers of 100 nm and 150 nm of thickness had been obtained, for total treatment times of 60 min and 120 min, respectively. For the treatments with lower PP of 90 V, the treated layers thicknesses have been measured by GDOS (Glow Discharge Optical Spectroscopy) and their values are 1 μm and 1.5 μm for treatments of 120 min and 240 min, respectively. The hardness values were determined for the samples treated with high PP by nanoindentation technique and a significant increase was observed for this treatment, reaching 11 GPa (60 min) and 19 GPa (120 min), which can be compared to 3.5-4.0 GPa obtained for the untreated samples. Pin-on-disk wear tests show that wear resistance increases after all these treatments. The friction coefficient as well as the wear rates are measured with a tribometer.

  11. Effect of superplastic forming exposure on fatigue crack propagation behavior of Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Jeong, Daeho; Kwon, Yongnam; Goto, Masahiro; Kim, Sangshik

    2016-09-01

    The effect of superplastic forming (SPF) exposure on the ɛ (strain)-N (number of cycles to failure) fatigue and fatigue crack propagation (FCP) behaviors of Ti-6Al-4V (Ti64) alloy was examined at 298 and 473 K. To simulate the thermal exposure during superplastic forming process, the mill-annealed Ti64 alloy sheet was heated in the vacuum chamber with the pre-determined temperature profile. Notable microstructural change during the SPF exposure included the shape of transformed β phase from fine and round particles in the as-received specimen to coarse angular particles in the as-exposed specimen. The effective grain size tended to increase with the exposure, enhancing the slip reversibility and the resistance to FCP. However, the crack hindering effect by fine, particle-like β phase became weak with the exposure, offseting the beneficial effect associated with the increment of effective grain size. The effect of SPF exposure on ɛ-N fatigue and FCP behavior of mill-annealed Ti64 alloy was therefore marginal, excluding the effect of α-case (the oxygen-enriched phase) on the surface.

  12. Effect of Variants of Thermomechanical Working and Annealing Treatment on Titanium Alloy Ti6Al4V Closed Die Forgings

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, V. Anil; Kumar, P. Ram

    2016-06-01

    Performance of titanium alloy Ti6Al4V pressure vessels made of closed die forged domes of route `B' (multiple step forged and mill annealed) is reported to be better than route `A' (single/two step forged and mill annealed). Analysis revealed that forgings processed through route `B' have uniformity in microstructure and yield strength at various locations within the forging, as compared to that of route `A.' It is attributed to in-process recrystallization (dynamic as well as static) of route `B' forgings as compared to limited recrystallization of route `A' forgings. Further, post-forging recrystallization annealing (RA) effect is found to be more significant for route `A' forgings in achieving uniform microstructure and mechanical properties, since route `B' forgings have already undergone similar phenomenon during the thermomechanical working process itself. Considering prime importance of yield strength, statistical scatter in yield strength values within the forgings have been evaluated for forgings of both the routes. Standard deviation in the yield strength of route `B' forgings was lower (<10 MPa) as compared to route `A' (>15 MPa), which later became lower (~10 MPa) after RA with a minor decrease in yield strength. The present work discusses these variants of thermomechanical processing along with annealing to achieve better uniformity in properties and microstructure.

  13. Characterization of disk-laser dissimilar welding of titanium alloy Ti-6Al-4V to aluminum alloy 2024

    NASA Astrophysics Data System (ADS)

    Caiazzo, Fabrizia; Alfieri, Vittorio; Cardaropoli, Francesco; Corrado, Gaetano; Sergi, Vincenzo

    2013-02-01

    Both technical and economic reasons suggest to join dissimilar metals, benefiting from the specific properties of each material in order to perform flexible design. Adhesive bonding and mechanical joining have been traditionally used although adhesives fail to be effective in high-temperature environments and mechanical joining are not adequate for leak-tight joints. Friction stir welding is a valid alternative, even being difficult to perform for specific joint geometries and thin plates. The attention has therefore been shifted to laser welding. Interest has been shown in welding titanium to aluminum, especially in the aviation industry, in order to benefit from both corrosive resistance and strength properties of the former, and low weight and cost of the latter. Titanium alloy Ti-6Al-4V and aluminum alloy 2024 are considered in this work, being them among the most common ones in aerospace and automotive industries. Laser welding is thought to be particularly useful in reducing the heat affected zones and providing deep penetrative beads. Nevertheless, many challenges arise in welding dissimilar metals and the aim is further complicated considering the specific features of the alloys in exam, being them susceptible to oxidation on the upper surface and porosity formation in the fused zone. As many variables are involved, a systematic approach is used to perform the process and to characterize the beads referring to their shape and mechanical features, since a mixture of phases and structures is formed in the fused zone after recrystallization.

  14. Self-assembled monolayers of alendronate on Ti6Al4V alloy surfaces enhance osteogenesis in mesenchymal stem cells.

    PubMed

    Rojo, Luis; Gharibi, Borzo; McLister, Robert; Meenan, Brian J; Deb, Sanjukta

    2016-07-29

    Phosphonates have emerged as an alternative for functionalization of titanium surfaces by the formation of homogeneous self-assembled monolayers (SAMs) via Ti-O-P linkages. This study presents results from an investigation of the modification of Ti6Al4V alloy by chemisorption of osseoinductive alendronate using a simple, effective and clean methodology. The modified surfaces showed a tailored topography and surface chemistry as determined by SEM microscopy and RAMAN spectroscopy. X-ray photoelectron spectroscopy revealed that an effective mode of bonding is created between the metal oxide surface and the phosphate residue of alendronate, leading to formation of homogenous drug distribution along the surface. In-vitro studies showed that alendronate SAMs induce differentiation of hMSC to a bone cell phenotype and promote bone formation on modified surfaces. Here we show that this novel method for the preparation of functional coatings on titanium-based medical devices provides osseoinductive bioactive molecules to promote enhanced integration at the site of implantation.

  15. Self-assembled monolayers of alendronate on Ti6Al4V alloy surfaces enhance osteogenesis in mesenchymal stem cells

    PubMed Central

    Rojo, Luis; Gharibi, Borzo; McLister, Robert; Meenan, Brian J.; Deb, Sanjukta

    2016-01-01

    Phosphonates have emerged as an alternative for functionalization of titanium surfaces by the formation of homogeneous self-assembled monolayers (SAMs) via Ti-O-P linkages. This study presents results from an investigation of the modification of Ti6Al4V alloy by chemisorption of osseoinductive alendronate using a simple, effective and clean methodology. The modified surfaces showed a tailored topography and surface chemistry as determined by SEM microscopy and RAMAN spectroscopy. X-ray photoelectron spectroscopy revealed that an effective mode of bonding is created between the metal oxide surface and the phosphate residue of alendronate, leading to formation of homogenous drug distribution along the surface. In-vitro studies showed that alendronate SAMs induce differentiation of hMSC to a bone cell phenotype and promote bone formation on modified surfaces. Here we show that this novel method for the preparation of functional coatings on titanium-based medical devices provides osseoinductive bioactive molecules to promote enhanced integration at the site of implantation. PMID:27468811

  16. Experimental Study of Material Removal Rate in Electrical Discharge Turning of Titanium Alloy (Ti-6al-4v)

    NASA Astrophysics Data System (ADS)

    Puri, Y. M.; Gohil, Vikas

    2017-03-01

    Electrical discharge turning (EDT) is a new machining process in which an external axis is added to a conventional EDM machine in order to produce precise cylindrical forms on hard and difficult to machine materials. By feeding a pre shaped tool electrode against a rotating work piece, axially symmetrical pats can be produce. The machining performance of EDT process is influenced by its machining parameters, which directly affect the quality of the machined component. This paper presents an experimental study on the effects of EDM parameters namely pulse-on time, peak current, gap voltage, spindle speed and flushing pressure on material removal rate (MRR) in electrical discharge turning of titanium alloy Ti-6Al-4V. This has been done by means of the Taguchi’s design of experiment technique. A mathematical model has been developed for MRR by regression analysis and factor effects were analyzed using analysis of variance (ANOVA). Signal-to-noise ratio analysis is used to find the optimal condition.

  17. Finite Element Simulations of Micro Turning of Ti-6Al-4V using PCD and Coated Carbide tools

    NASA Astrophysics Data System (ADS)

    Jagadesh, Thangavel; Samuel, G. L.

    2017-02-01

    The demand for manufacturing axi-symmetric Ti-6Al-4V implants is increasing in biomedical applications and it involves micro turning process. To understand the micro turning process, in this work, a 3D finite element model has been developed for predicting the tool chip interface temperature, cutting, thrust and axial forces. Strain gradient effect has been included in the Johnson-Cook material model to represent the flow stress of the work material. To verify the simulation results, experiments have been conducted at four different feed rates and at three different cutting speeds. Since titanium alloy has low Young's modulus, spring back effect is predominant for higher edge radius coated carbide tool which leads to the increase in the forces. Whereas, polycrystalline diamond (PCD) tool has smaller edge radius that leads to lesser forces and decrease in tool chip interface temperature due to high thermal conductivity. Tool chip interface temperature increases by increasing the cutting speed, however the increase is less for PCD tool as compared to the coated carbide tool. When uncut chip thickness decreases, there is an increase in specific cutting energy due to material strengthening effects. Surface roughness is higher for coated carbide tool due to ploughing effect when compared with PCD tool. The average prediction error of finite element model for cutting and thrust forces are 11.45 and 14.87 % respectively.

  18. The diameter of nanotubes formed on Ti-6Al-4V alloy controls the adhesion and differentiation of Saos-2 cells.

    PubMed

    Filova, Elena; Fojt, Jaroslav; Kryslova, Marketa; Moravec, Hynek; Joska, Ludek; Bacakova, Lucie

    2015-01-01

    Ti-6Al-4V-based nanotubes were prepared on a Ti-6Al-4V surface by anodic oxidation on 10 V, 20 V, and 30 V samples. The 10 V, 20 V, and 30 V samples and a control smooth Ti-6Al-4V sample were evaluated in terms of their chemical composition, diameter distribution, and cellular response. The surfaces of the 10 V, 20 V, and 30 V samples consisted of nanotubes of a relatively wide range of diameters that increased with the voltage. Saos-2 cells had a similar initial adhesion on all nanotube samples to the control Ti-6Al-4V sample, but it was lower than on glass. On day 3, the highest concentrations of both vinculin and talin measured by enzyme-linked immunosorbent assay and intensity of immunofluorescence staining were on 30 V nanotubes. On the other hand, the highest concentrations of ALP, type I collagen, and osteopontin were found on 10 V and 20 V samples. The final cellular densities on 10 V, 20 V, and 30 V samples were higher than on glass. Therefore, the controlled anodization of Ti-6Al-4V seems to be a useful tool for preparing nanostructured materials with desirable biological properties.

  19. Novel Bio-functional Magnesium Coating on Porous Ti6Al4V Orthopaedic Implants: In vitro and In vivo Study

    PubMed Central

    Li, Xiaokang; Gao, Peng; Wan, Peng; Pei, Yifeng; Shi, Lei; Fan, Bo; Shen, Chao; Xiao, Xin; Yang, Ke; Guo, Zheng

    2017-01-01

    Titanium and its alloys with various porous structures are one of the most important metals used in orthopaedic implants due to favourable properties as replacement for hard tissues. However, surface modification is critical to improve the osteointegration of titanium and its alloys. In this study, a bioactive magnesium coating was successfully fabricated on porous Ti6Al4V by means of arc ion plating, which was proved with fine grain size and high film/substrate adhesion. The surface composition and morphology were characterized by X-ray diffraction and SEM equipped with energy dispersive spectroscopy. Furthermore, the in vitro study of cytotoxicity and proliferation of MC3T3-E1 cells showed that magnesium coated porous Ti6Al4V had suitable degradation and biocompatibility. Moreover, the in vivo studies including fluorescent labelling, micro-computed tomography analysis scan and Van-Gieson staining of histological sections indicated that magnesium coated porous Ti6Al4V could significantly promote bone regeneration in rabbit femoral condylar defects after implantation for 4 and 8 weeks, and has better osteogenesis and osteointegration than the bare porous Ti6Al4V. Therefore, it is expected that this bioactive magnesium coating on porous Ti6Al4V scaffolds with improved osteointegration and osteogenesis functions can be used for orthopedic applications. PMID:28102294

  20. Interfacial reaction of intermetallic compounds of ultrasonic-assisted brazed joints between dissimilar alloys of Ti6Al4V and Al4Cu1Mg.

    PubMed

    Ma, Zhipeng; Zhao, Weiwei; Yan, Jiuchun; Li, Dacheng

    2011-09-01

    Ultrasonic-assisted brazing of Al4Cu1Mg and Ti6Al4V using Zn-based filler metal (without and with Si) has been investigated. Before brazing, the Ti6Al4V samples were pre-treated by hot-dip aluminizing and ultrasonic dipping in a molten filler metal bath in order to control the formation of intermetallic compounds between the Ti6Al4V samples and the filler metal. The results show that the TiAl(3) phase was formed in the interface between the Ti6Al4V substrate and the aluminized coating. For the Zn-based filler metal without Si, the Ti6Al4V interfacial area of the brazed joint did not change under the effect of the ultrasonic wave, and only consisted of the TiAl(3) phase. For the Zn-based filler metal with Si, the TiAl(3) phase disappeared and a Ti(7)Al(5)Si(12) phase was formed at the interfacial area of the brazed joints under the effect of the ultrasonic wave. Due to the TiAl(3) phase completely changing to a Ti(7)Al(5)Si(12) phase, the morphology of the intermetallic compounds changed from a block-like shape into a lamellar-like structure. The highest shear strength of 138MPa was obtained from the brazed joint free of the block-like TiAl(3) phase.

  1. The diameter of nanotubes formed on Ti-6Al-4V alloy controls the adhesion and differentiation of Saos-2 cells

    PubMed Central

    Filova, Elena; Fojt, Jaroslav; Kryslova, Marketa; Moravec, Hynek; Joska, Ludek; Bacakova, Lucie

    2015-01-01

    Ti-6Al-4V-based nanotubes were prepared on a Ti-6Al-4V surface by anodic oxidation on 10 V, 20 V, and 30 V samples. The 10 V, 20 V, and 30 V samples and a control smooth Ti-6Al-4V sample were evaluated in terms of their chemical composition, diameter distribution, and cellular response. The surfaces of the 10 V, 20 V, and 30 V samples consisted of nanotubes of a relatively wide range of diameters that increased with the voltage. Saos-2 cells had a similar initial adhesion on all nanotube samples to the control Ti-6Al-4V sample, but it was lower than on glass. On day 3, the highest concentrations of both vinculin and talin measured by enzyme-linked immunosorbent assay and intensity of immunofluorescence staining were on 30 V nanotubes. On the other hand, the highest concentrations of ALP, type I collagen, and osteopontin were found on 10 V and 20 V samples. The final cellular densities on 10 V, 20 V, and 30 V samples were higher than on glass. Therefore, the controlled anodization of Ti-6Al-4V seems to be a useful tool for preparing nanostructured materials with desirable biological properties. PMID:26648719

  2. Bioactivity of fluorapatite/alumina composite coatings deposited on Ti6Al4V substrates by laser cladding

    NASA Astrophysics Data System (ADS)

    Chien, C. S.; Liu, C. W.; Kuo, T. Y.; Wu, C. C.; Hong, T. F.

    2016-04-01

    Hydroxyapatite (HA) is one of the most commonly used coating materials for metal implants. However, following high-temperature deposition, HA easily decomposes into an unstable phase or forms an amorphous phase, and hence, the long-term stability of the implant is reduced. Accordingly, the present study investigates the use of fluorapatite (FA) fortified with 20 wt% alumina (α-Al2O3) as an alternative biomedical coating material. The coatings are deposited on Ti6Al4V substrates using a Nd:YAG laser cladding process performed with laser powers and travel speeds of 400 W/200 mm/min, 800 W/400 mm/min and 1200 W/600 mm/min, respectively. The results show that for all of the specimens, a strong metallurgical bond is formed at the interface between the coating layer and the transition layer due to melting and diffusion. The XRD analysis results reveal that the cladding layers in all of the specimens consist mainly of FA, β-TCP, CaF2, Ti and θ-Al2O3 phases. In addition, the cladding layers of the specimens prepared using laser powers of 400 and 800 W also contain CaTiO3 and CaAl2O4, while that of the specimen clad using a power of 1200 W contains TTCP and CaO. Following immersion in simulated body fluid for 14 days, all of the specimens precipitate dense bone-like apatite and exhibit excellent bioactivity. However, among all of the specimens, the specimen that is prepared with a laser power of 800 W shows the best biological activity due to the presence of residual FA, apatite-generating CaTiO3 and a rough cladding layer surface.

  3. Microstructure and mechanical behavior of porous Ti-6Al-4V parts obtained by selective laser melting.

    PubMed

    Sallica-Leva, E; Jardini, A L; Fogagnolo, J B

    2013-10-01

    Rapid prototyping allows titanium porous parts with mechanical properties close to that of bone tissue to be obtained. In this article, porous parts of the Ti-6Al-4V alloy with three levels of porosity were obtained by selective laser melting with two different energy inputs. Thermal treatments were performed to determine the influence of the microstructure on the mechanical properties. The porous parts were characterized by both optical and scanning electron microscopy. The effective modulus, yield and ultimate compressive strength were determined by compressive tests. The martensitic α' microstructure was observed in all of the as-processed parts. The struts resulting from the processing conditions investigated were thinner than those defined by CAD models, and consequently, larger pores and a higher experimental porosity were achieved. The use of the high-energy input parameters produced parts with higher oxygen and nitrogen content, their struts that were even thinner and contained a homogeneous porosity distribution. Greater mechanical properties for a given relative density were obtained using the high-energy input parameters. The as-quenched martensitic parts showed yield and ultimate compressive strengths similar to the as-processed parts, and these were greater than those observed for the fully annealed samples that had the lamellar microstructure of the equilibrium α+β phases. The effective modulus was not significantly influenced by the thermal treatments. A comparison between these results and those of porous parts with similar geometry obtained by selective electron beam melting shows that the use of a laser allows parts with higher mechanical properties for a given relative density to be obtained.

  4. A Novel Investigation of the Formation of Titanium Oxide Nanotubes on Thermally Formed Oxide of Ti-6Al-4V.

    PubMed

    Butt, Arman; Hamlekhan, Azhang; Patel, Sweetu; Royhman, Dmitry; Sukotjo, Cortino; Mathew, Mathew T; Shokuhfar, Tolou; Takoudis, Christos

    2015-10-01

    Traditionally, titanium oxide (TiO2) nanotubes (TNTs) are anodized on Ti-6Al-4V alloy (Ti-V) surfaces with native TiO2 (amorphous TiO2); subsequent heat treatment of anodized surfaces has been observed to enhance cellular response. As-is bulk Ti-V, however, is often subjected to heat treatment, such as thermal oxidation (TO), to improve its mechanical properties. Thermal oxidation treatment of Ti-V at temperatures greater than 200°C and 400°C initiates the formation of anatase and rutile TiO2, respectively, which can affect TNT formation. This study aims at understanding the TNT formation mechanism on Ti-V surfaces with TO-formed TiO2 compared with that on as-is Ti-V surfaces with native oxide. Thermal oxidation-formed TiO2 can affect TNT formation and surface wettability because TO-formed TiO2 is expected to be part of the TNT structure. Surface characterization was carried out with field emission scanning electron microscopy, energy dispersive x-ray spectroscopy, water contact angle measurements, and white light interferometry. The TNTs were formed on control and 300°C and 600°C TO-treated Ti-V samples, and significant differences in TNT lengths and surface morphology were observed. No difference in elemental composition was found. Thermal oxidation and TO/anodization treatments produced hydrophilic surfaces, while hydrophobic behavior was observed over time (aging) for all samples. Reduced hydrophobic behavior was observed for TO/anodized samples when compared with control, control/anodized, and TO-treated samples. A method for improved surface wettability and TNT morphology is therefore discussed for possible applications in effective osseointegration of dental and orthopedic implants.

  5. Frequent Occurrence of Discontinuous Dynamic Recrystallization in Ti-6Al-4V Alloy with α' Martensite Starting Microstructure

    NASA Astrophysics Data System (ADS)

    Matsumoto, Hiroaki; Bin, Liu; Lee, Sang-Hak; Li, Yunping; Ono, Yoshiki; Chiba, Akihiko

    2013-07-01

    The microstructural conversion mechanism in an α' martensite starting microstructure during hot deformation (at 973 K (700 °C)-10 s-1) of the Ti-6Al-4V alloy is studied through detailed microstructural observations, kinetic analysis of deformation in the microstructure, and various theoretical models. After compressing the α' starting microstructure at 973 K (700 °C)-10 s-1 and at a height strain of 0.8, it is observed that the α' starting microstructure with acicular morphology evolved into an ultrafine-grained microstructure with an average grain size of 0.2 μm and a high fraction of high-angle grain boundaries. At the initial stage of deformation, subgrain formation in martensite variants and the formation of new grains with high-angle boundaries at interfaces of martensite variants, and \\{ 10bar{1}1\\} twins are dominant. On increasing the height strain to 0.8, discontinuous dynamic recrystallization (DDRX) along with heterogeneous nucleation and fragmentation of grains with high-angle boundaries becomes dominant. In contrast, in the case of an ( α + β) starting microstructure, continuous dynamic recrystallization (CDRX) is dominant throughout the deformation process. Thus, we found that DDRX becomes dominant by changing the starting microstructure from the conventional ( α + β) to the acicular α' martensite one. This behavior of the α' martensite microstructure is attributed to the considerable number of nucleation sites such as dislocations, interfaces of martensite variants and \\{ 10bar{1}1\\} twins, and the high-speed grain fragmentation along with subgrain formation in the α' starting microstructure during the initial stage of deformation.

  6. In vitro assessment of the biological response of Ti6Al4V implants coated with hydroxyapatite microdomains.

    PubMed

    Clavell, R Salvador; de Llano, J J Martín; Carda, C; Ribelles, J L Gómez; Vallés-Lluch, A

    2016-11-01

    Dental implantology is still an expanding field of scientific study because of the number of people that receive dental therapies throughout their lives worldwide. Recovery times associated to dental surgery are still long and demand strategies to improve integration of metallic devices with hard tissues. In this work, an in vitro ceramic coating is proposed to improve and accelerate osseointegration of titanium surfaces conceived to be used as dental implants or hip or knee prosthesis, shaped either as dishes or screws. Such coating consists of hydroxyapatite microdomains on the implant surfaces obtained in vitro by immersion of titanium alloy samples (Ti6Al4V) in a simulated body fluid. This titanium alloy is highly used in implant dentistry and trauma surgery, among other fields. Once the immersion times under physiological conditions yielding to different ceramic topographies on this alloy were set, the acellular coating time of major interest so as to optimize its biological development was determined. For this purpose, dental pulp mesenchymal cells were cultured on titanium coated surfaces with different hydroxyapatite outline, and cell adhesion, proliferation and morphology were followed through histological techniques and scanning electron microscopy. It was found that 4 days of acellular hydroxyapatite coating led to a significant cell adhesion on the titanium alloys at an early stage (6 h). Cells tended although to detach from the surface of the coating over time, but those adhered on domains of intricated topography or hydroxyapatite cauliflowers proliferated on them, leading to isolated large cell clusters. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2723-2729, 2016.

  7. Constitutive modeling for Ti-6Al-4V alloy machining based on the SHPB tests and simulation

    NASA Astrophysics Data System (ADS)

    Chen, Guang; Ke, Zhihong; Ren, Chengzu; Li, Jun

    2016-09-01

    A constitutive model is critical for the prediction accuracy of a metal cutting simulation. The highest strain rate involved in the cutting process can be in the range of 104-106 s-1. Flow stresses at high strain rates are close to that of cutting are difficult to test via experiments. Split Hopkinson compression bar (SHPB) technology is used to study the deformation behavior of Ti-6Al-4V alloy at strain rates of 10-4-104s-1. The Johnson Cook (JC) model was applied to characterize the flow stresses of the SHPB tests at various conditions. The parameters of the JC model are optimized by using a genetic algorithm technology. The JC plastic model and the energy density-based ductile failure criteria are adopted in the proposed SHPB finite element simulation model. The simulated flow stresses and the failure characteristics, such as the cracks along the adiabatic shear bands agree well with the experimental results. Afterwards, the SHPB simulation is used to simulate higher strain rate(approximately 3×104 s-1) conditions by minimizing the size of the specimen. The JC model parameters covering higher strain rate conditions which are close to the deformation condition in cutting were calculated based on the flow stresses obtained by using the SHPB tests (10-4-104 s-1) and simulation (up to 3×104 s-1). The cutting simulation using the constitutive parameters is validated by the measured forces and chip morphology. The constitutive model and parameters for high strain rate conditions that are identical to those of cutting were obtained based on the SHPB tests and simulation.

  8. Comparison of bio-mineralization behavior of Ti-6Al-4V-1Nb and Zr-1Nb nano-tubes formed by anodization

    NASA Astrophysics Data System (ADS)

    Choi, Yong; Hong, Sun I.

    2014-12-01

    Nano-tubes of titanium and zirconium alloys like Ti-6Al-4V-1Nb and Zr-1Nb were prepared by anodization followed by coating with hydroxylapatite (HA) and their bio-mineralization behaviors were compared to develop a bio-compatible material for implants in orthopedics, dentistry and cardiology. Ti-6Al-4V-1Nb weight gain in a simulated body solution increased gradually. The bigger tube diameter was, the heavier HA was deposited. Surface roughness of both alloys increased highly with the increasing diameter of nano-tube. Their surface roughness decreased by HA deposition due to the removal of the empty space of the nano-tubes. Zr-1Nb alloy had faster growth of nano-tubes layers more than Ti-6Al-4V-1Nb alloy.

  9. Thermal Oxidation of Ti6Al4V Alloy with Enhanced Wear and Corrosion Resistance for Oil and Gas Application: Effect of Temperature

    NASA Astrophysics Data System (ADS)

    Lin, Naiming; Zhou, Peng; Wang, Yating; Zou, Jiaojuan; Ma, Yong; Wang, Zhenxia; Tian, Wei; Yao, Xiaofei; Tang, Bin

    2015-03-01

    Thermal oxidation (TO) treatments were performed at 873 K, 898 K, 923 K, 948 K, 973 K, 998 K and 1023 K for 10 h in air to improve the wear and corrosion resistance of Ti6Al4V alloy. The effect of TO temperature on microstructural characterizations and surface properties of the obtained TO layers were investigated. The results showed that TO layers with various thickness values were formed on Ti6Al4V alloy under different temperatures. The thickness of the TO layers increased with the increasing of TO temperature. TO layer that was obtained at 973 K suggested the highest surface hardness and the best wear resistance. TO layer that was realized at 948 K exhibited superior corrosion resistance to other TO layers. TO treatment could be considered as an effective method for preventing wear and corrosion of Ti6Al4V alloy.

  10. In vitro assessment of strength, fatigue durability, and disassembly of Ti6Al4V and CoCrMo necks in modular total hip replacements.

    PubMed

    Nganbe, Michel; Khan, Usman; Louati, Hakim; Speirs, Andrew; Beaulé, Paul E

    2011-04-01

    Modularity in total hip replacement offers advantages with regard to biomechanical adjustments and leg lengths. Recently, modular femoral necks were introduced as an added advantage to head modularity permitting further adjustments in femoral version as well as offset and ease of revision. Currently, most necks are made of Ti6Al4V for which cases of in vivo fractures and inseparable neck-stem junctions have been reported. Therefore, we investigated CoCrMo head-Ti6Al4V stem hip replacements with necks made of CoCrMo as an alternative to Ti6Al4V. We compared the two materials with respect to (1) compressive load bearing capacity; (2) fatigue durability; and (3) component distraction. We performed in vitro fatigue-pull-off, microscopy, fatigue durability and compression investigations. The CoCrMo neck showed a load bearing capacity of 18 kN, 38% higher than 13 kN for the Ti6Al4V neck. A fatigue load of 11.2 kN for 1 million cycle failure was achieved with CoCrMo translating into nearly 1000 times longer fatigue life compared to Ti6Al4V necks. The neck-stem distraction force showed large statistical variation and was similar for both neck materials. Overall, the results suggest a superiority of CoCrMo over Ti6Al4V as neck material with regard to mechanical behavior. However, the corrosion behavior was not appropriately assessed and necessitates additional investigations.

  11. Thermal Modeling and Simulation of Electron Beam Melting for Rapid Prototyping on Ti6Al4V Alloys

    NASA Astrophysics Data System (ADS)

    Neira Arce, Alderson

    To be a viable solution for contemporary engineering challenges, the use of titanium alloys in a wider range of applications requires the development of new techniques and processes that are able to decrease production cost and delivery times. As a result, the use of material consolidation in a near-net-shape fashion, using dynamic techniques like additive manufacturing by electron beam selective melting EBSM represents a promising method for part manufacturing. However, a new product material development can be cost prohibitive, requiring the use of computer modeling and simulation as a way to decrease turnaround time. To ensure a proper representation of the EBSM process, a thermophysical material characterization and comparison was first performed on two Ti6Al4V powder feedstock materials prepared by plasma (PREP) and gas atomized (GA) processes. This evaluation comprises an evaluation on particle size distribution, density and powder surface area, collectively with the temperature dependence on properties such as heat capacity, thermal diffusivity, thermal conductivity and surface emissivity. Multiple techniques were employed in this evaluation, including high temperature differential scanning calorimetry (HT-DSC), laser flash analysis (LFA), infrared remote temperature analysis (IR-Thermography), laser diffraction, liquid and gas pycnometry using mercury and krypton adsorption respectively. This study was followed by the review of complementary strategies to simulate the temperature evolution during the EBSM process, using a finite element analysis package called COMSOL Multiphysics. Two alternatives dedicated to representing a moving heat source (electron beam) and the powder bed were developed using a step-by-step approximation initiative. The first method consisted of the depiction of a powder bed discretized on an array of domains, each one representing a static melt pool, where the moving heat source was illustrated by a series of time dependant selective

  12. Effect of hypoeutectic boron additions on the grain size and mechanical properties of Ti-6Al-4V manufactured with powder bed electron beam additive manufacturing

    SciTech Connect

    Mahbooba, Zaynab; West, Harvey; Harrysson, Ola; Wojcieszynski, Andrzej; Dehoff, Ryan R.; Nandwana, Peeyush; Horn, Timothy

    2016-12-02

    In additive manufacturing, microstructural control is feasible via processing parameter alteration. However, the window for parameter variation for certain materials, such as Ti-6Al-4V, is limited, and alternative methods must be employed to customize microstructures. Grain refinement and homogenization in cast titanium alloys has been demonstrated through the addition of hypoeutectic concentrations of boron. This work explores the influence of 0.00 wt.%, 0.25 wt.%, 0.50 wt.%, and 1.0 wt.% boron additions on the microstructure and bulk mechanical properties of Ti-6Al-4V samples fabricated in an Arcam A2 electron beam melting (EBM) system with commercial processing parameters for Ti-6Al-4V. Analyses of EBM fabricated Ti-6Al-4V + B indicate that the addition of 0.25–1.0 wt.% boron progressively refines the grain structure, and it improves hardness and elastic modulus. Furthermore, despite a reduction in size, the β grain structure remained columnar as a result of directional heat transfer during EBM fabrication.

  13. Study of aging effects in a Ti-6AL-4V alloy with Widmanstätten and equiaxed microstructures by non-destructive means

    NASA Astrophysics Data System (ADS)

    Carreon, Hector; Ruiz, Alberto; Santoveña, Bayron

    2014-02-01

    When the Ti-6Al-4V alloy is over-aged at 500-600°C, nanometer-sized α2 (Ti3Al) phases can be homogeneously precipitated inside α phases, thereby leading to the additional improvement of mechanical properties. The present study was concerned with the effects of over-aging on thermoelectric power (TEP) measurements in a Ti-6Al-4V alloy. Widmanstätten and equiaxed microstructures containing fine &agr2 (Ti3Al) particles were obtaining by over-aging a Ti-6Al-4V alloy. Over-aging heat treatments were conducted at 515°C, 545°C and 575°C for different aging times. In order to find out the factors affecting the variation in the TEP, the over-aging samples were examined by optical microscopy (OM) and (SEM) scanning electron microscopy. In particular, we studied the behavior of the physical material property hardness, an important parameter of the Ti-6Al-4V alloy mechanical properties, with respect to the variation in the aging time and temperature. It was found that the TEP measurements reveal an increase in the magnitude of the absolute TEP value of the over-aged Widmanstätten and equiaxed microstructures with regards to the unaged condition for different aging times, with a somewhat higher value at 515°C.

  14. Constitutive Equations and ANN Approach to Predict the Flow Stress of Ti-6Al-4V Alloy Based on ABI Tests

    NASA Astrophysics Data System (ADS)

    Wang, Fuzeng; Zhao, Jun; Zhu, Ningbo

    2016-11-01

    The flow behavior of Ti-6Al-4V alloy was studied by automated ball indentation (ABI) tests in a wide range of temperatures (293, 493, 693, and 873 K) and strain rates (10-6, 10-5, and 10-4 s-1). Based on the experimental true stress-plastic strain data derived from the ABI tests, the Johnson-Cook (JC), Khan-Huang-Liang (KHL) and modified Zerilli-Armstrong (ZA) constitutive models, as well as artificial neural network (ANN) methods, were employed to predict the flow behavior of Ti-6Al-4V. A comparative study was made on the reliability of the four models, and their predictability was evaluated in terms of correlation coefficient ( R) and mean absolute percentage error. It is found that the flow stresses of Ti-6Al-4V alloy are more sensitive to temperature than strain rate under current experimental conditions. The predicted flow stresses obtained from JC model and KHL model show much better agreement with the experimental results than modified ZA model. Moreover, the ANN model is much more efficient and shows a higher accuracy in predicting the flow behavior of Ti-6Al-4V alloy than the constitutive equations.

  15. Study of aging effects in a Ti-6AL-4V alloy with Widmanstätten and equiaxed microstructures by non-destructive means

    SciTech Connect

    Carreon, Hector; Ruiz, Alberto; Santoveña, Bayron

    2014-02-18

    When the Ti-6Al-4V alloy is over-aged at 500-600°C, nanometer-sized α{sub 2} (Ti{sub 3}Al) phases can be homogeneously precipitated inside α phases, thereby leading to the additional improvement of mechanical properties. The present study was concerned with the effects of over-aging on thermoelectric power (TEP) measurements in a Ti-6Al-4V alloy. Widmanstätten and equiaxed microstructures containing fine and agr{sub 2} (Ti{sub 3}Al) particles were obtaining by over-aging a Ti-6Al-4V alloy. Over-aging heat treatments were conducted at 515°C, 545°C and 575°C for different aging times. In order to find out the factors affecting the variation in the TEP, the over-aging samples were examined by optical microscopy (OM) and (SEM) scanning electron microscopy. In particular, we studied the behavior of the physical material property hardness, an important parameter of the Ti-6Al-4V alloy mechanical properties, with respect to the variation in the aging time and temperature. It was found that the TEP measurements reveal an increase in the magnitude of the absolute TEP value of the over-aged Widmanstätten and equiaxed microstructures with regards to the unaged condition for different aging times, with a somewhat higher value at 515°C.

  16. Effect of the overlapping factor on the microstructure and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V sheets

    SciTech Connect

    Gao, Xiao-Long; Liu, Jing; Zhang, Lin-Jie Zhang, Jian-Xun

    2014-07-01

    The effect of the overlapping factor on the microstructures and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V alloy sheets was investigated by microstructural observations, microhardness tests, tensile tests and fatigue tests. A microstructural examination shows that by increasing the overlapping factor, the grains in the fusion zone become coarser, and the width of the heat affected zone increases. As overlapping factor increases, the width of region composed completely of martensite α′ and the secondary α phase in the heat affected zone increases, consequently the gradient of microstructure along the direction from the fusion zone to base metal decreases, so does the gradient of microhardness. The results of tensile and fatigue tests reveal that the joints made using medium overlapping factor exhibit better mechanical properties than those welded with low and high overlapping factors. Based on the experimental results, it can be stated that a sound weld of Ti6Al4V alloy can be obtained if an appropriate overlapping factor is used. - Highlights: • The weld quality of Ti6Al4V alloy under various overlapping factors was assessed. • Tensile and fatigue tests were conducted with as-welded specimen. • Localized strain across the weld was measured using DIC photogrammetry system. • A sound weld of Ti6Al4V alloy is obtained by using right overlapping factor.

  17. Preparation of conversion coating on Ti-6Al-4V alloy in mixed solution of phytic acid and ammonium fluoride through chemical modification

    NASA Astrophysics Data System (ADS)

    Li, Lanlan; He, Jian; Yang, Xu

    2016-05-01

    Conversion coatings on Ti-6Al-4V alloy was prepared through chemical modification in phytic acid and ammonium fluoride mixed solution. The influences of pH, time and the composition of solution on the microstructure of alloy surface were investigated. Scanning electron microscopy was used to observe the microstructure. The chemical composition of alloy surface before and after modification was investigated by energy dispersive X-ray spectroscopy. The results indicated that a conversion coating could be formed on the Ti-6Al-4V alloy in a mixed solution of phytic acid and ammonium fluoride, the growth and microstructure of the conversion coatings were critically dependent on the pH, time and concentration of phytic acid and ammonium fluoride. In 100 mg/ml phytic acid containing 125 mg/ml ammonium fluoride solution with a pH of 6, a compact conversion coating with the thickness of about 4.7 μm formed after 30 min immersion on Ti-6Al-4V alloy surface. The preliminary evaluation of bioactivity of conversion coating was performed by in vitro cell experiments. The results showed that this chemical modification method is a promising surface modification technique for Ti-6Al-4V alloy inplants.

  18. Biocorrosion of TiO2 nanoparticle coating of Ti-6Al-4V in DMEM under specific in vitro conditions

    NASA Astrophysics Data System (ADS)

    Höhn, Sarah; Virtanen, Sannakaisa

    2015-02-01

    A TiO2 nanoparticle coating was prepared on a biomedical Ti-6Al-4V alloy using "spin-coating" technique with a colloidal suspension of TiO2 nanopowders with the aim to optimize the surface morphology (e.g., roughness) for improved biocompatibility. The influence of a TiO2 nanoparticle (NP) coating on the corrosion behavior, metal ion release, and biomimetic apatite formation was studied in DMEM, at 37.5 °C with a continuous supply of 5% CO2. Electrochemical impedance spectroscopy measurements indicate a formation of a new layer on the surface of the NP-coated sample upon 28 days immersion in DMEM. Scanning electron microscopy (SEM) and X-ray spectroscopy confirm that the surface of the NP-coated Ti-6Al-4V shows a complete coverage by a Ca-phosphate layer in contrast to the non-coated Ti-6Al-4V alloy. Hence, the TiO2-NP coating strongly enhances biomimetic apatite formation on the alloy surface. In addition, the TiO2-NP coating can efficiently reduce Al-release from the alloy, for which the bare Ti-6Al-4V alloy is significant for at least 28 days of immersion in DMEM.

  19. Controllable two-scale network architecture and enhanced mechanical properties of (Ti5Si3+TiBw)/Ti6Al4V composites

    PubMed Central

    Jiao, Y.; Huang, L. J.; Duan, T. B.; Wei, S. L.; Kaveendran, B.; Geng, L.

    2016-01-01

    Novel Ti6Al4V alloy matrix composites with a controllable two-scale network architecture were successfully fabricated by reaction hot pressing (RHP). TiB whiskers (TiBw) were in-situ synthesized around the Ti6Al4V matrix particles, and formed the first-scale network structure (FSNS). Ti5Si3 needles (Ti5Si3) precipitated in the β phase around the equiaxed α phase, and formed the secondary-scale network structure (SSNS). This resulted in increased deformation compatibility accompanied with enhanced mechanical properties. Apart from the reinforcement distribution and the volume fraction, the ratio between Ti5Si3 and TiBw fraction were controlled. The prepared (Ti5Si3 + TiBw)/Ti6Al4V composites showed higher tensile strength and ductility than the composites with a one-scale microstructure, and superior wear resistance over the Ti6Al4V alloy under dry sliding wear conditions at room temperature. PMID:27622992

  20. Significantly enhanced creep resistance of low volume fraction in-situ TiBw/Ti6Al4V composites by architectured network reinforcements

    NASA Astrophysics Data System (ADS)

    Wang, S.; Huang, L. J.; Geng, L.; Scarpa, F.; Jiao, Y.; Peng, H. X.

    2017-01-01

    We present a new class of TiBw/Ti6Al4V composites with a network reinforcement architecture that exhibits a significant creep resistance compared to monolithic Ti6Al4V alloys. Creep tests performed at temperatures between 773 K and 923 K and stress range of 100 MPa-300 MPa indicate both a significant improvement of the composites creep resistance due to the network architecture made by the TiB whiskers (TiBw), and a decrease of the steady-state creep rates by augmenting the local volume fractions of TiBw in the network region. The deformation behavior is driven by a diffusion-controlled dislocation climb process. Moreover, the activation energies of these composites are significantly higher than that of Ti6Al4V alloys, indicating a higher creep resistance. The increase of the activation energy can be attributed to the TiBw architecture that severely impedes the movements of dislocation and grain boundary sliding and provides a tailoring of the stress transfer. These micromechanical mechanisms lead to a remarkable improvement of the creep resistance of these networked TiBw/Ti6Al4V composites featuring the special networked architecture.

  1. Effect of hypoeutectic boron additions on the grain size and mechanical properties of Ti-6Al-4V manufactured with powder bed electron beam additive manufacturing

    DOE PAGES

    Mahbooba, Zaynab; West, Harvey; Harrysson, Ola; ...

    2016-12-02

    In additive manufacturing, microstructural control is feasible via processing parameter alteration. However, the window for parameter variation for certain materials, such as Ti-6Al-4V, is limited, and alternative methods must be employed to customize microstructures. Grain refinement and homogenization in cast titanium alloys has been demonstrated through the addition of hypoeutectic concentrations of boron. This work explores the influence of 0.00 wt.%, 0.25 wt.%, 0.50 wt.%, and 1.0 wt.% boron additions on the microstructure and bulk mechanical properties of Ti-6Al-4V samples fabricated in an Arcam A2 electron beam melting (EBM) system with commercial processing parameters for Ti-6Al-4V. Analyses of EBM fabricatedmore » Ti-6Al-4V + B indicate that the addition of 0.25–1.0 wt.% boron progressively refines the grain structure, and it improves hardness and elastic modulus. Furthermore, despite a reduction in size, the β grain structure remained columnar as a result of directional heat transfer during EBM fabrication.« less

  2. A comparison of corrosion, tribocorrosion and electrochemical impedance properties of pure Ti and Ti6Al4V alloy treated by micro-arc oxidation process

    NASA Astrophysics Data System (ADS)

    Fazel, M.; Salimijazi, H. R.; Golozar, M. A.; Garsivaz jazi, M. R.

    2015-01-01

    In this paper, the micro-arc oxidation (MAO) coatings were performed on pure Ti and Ti6Al4V samples at 180 V. The results indicated that unlike the volcanic morphology of oxide layer on pure Ti, a cortex-like morphology with irregular vermiform slots was seen on MAO/Ti6Al4V sample. According to polarization curves, the corrosion resistance of untreated samples was significantly increased by MAO process. The electrochemical impedance spectroscopy analysis showed a lower capacitance of barrier layer (led to higher resistance) for MAO/Ti specimens. This indicates that corrosive ions diffusion throughout the oxide film would be more difficult resulted in a higher corrosion resistance. Tribocorrosion results illustrated that the potential of untreated samples was dropped sharply to very low negative values. However, the lower wear volume loss was achieved for Ti6Al4V alloy. SEM images of worn surfaces demonstrated the local detachment of oxide layer within the wear track of MAO/Ti sample. Conversely, no delamination was detected in MAO/Ti6Al4V and a mild abrasive wear was the dominant mechanism.

  3. Effect of Hypoeutectic Boron Additions on the Grain Size and Mechanical Properties of Ti-6Al-4V Manufactured with Powder Bed Electron Beam Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Mahbooba, Zaynab; West, Harvey; Harrysson, Ola; Wojcieszynski, Andrzej; Dehoff, Ryan; Nandwana, Peeyush; Horn, Timothy

    2017-03-01

    In additive manufacturing, microstructural control is feasible via processing parameter alteration. However, the window for parameter variation for certain materials, such as Ti-6Al-4V, is limited, and alternative methods must be employed to customize microstructures. Grain refinement and homogenization in cast titanium alloys has been demonstrated through the addition of hypoeutectic concentrations of boron. This work explores the influence of 0.00 wt.%, 0.25 wt.%, 0.50 wt.%, and 1.0 wt.% boron additions on the microstructure and bulk mechanical properties of Ti-6Al-4V samples fabricated in an Arcam A2 electron beam melting (EBM) system with commercial processing parameters for Ti-6Al-4V. Analyses of EBM fabricated Ti-6Al-4V + B indicate that the addition of 0.25-1.0 wt.% boron progressively refines the grain structure, and it improves hardness and elastic modulus. Despite a reduction in size, the β grain structure remained columnar as a result of directional heat transfer during EBM fabrication.

  4. Fatigue Performance of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Analysis of Current Fatigue Data and Metallurgical Approaches for Improving Fatigue Strength

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.

    2016-03-01

    A comprehensive assessment of fatigue performance of powder metallurgy (PM) Ti-6Al-4V alloy, manufactured using various powder-based processing approaches to-date, is performed in this work. The focus is on PM processes that use either blended element (BE) or pre-alloyed (PA) powder as feedstock. Porosity and the microstructure condition have been found to be the two most dominant material variables that control the fatigue strength. The evaluation reveals that the fatigue performance of PM Ti-6Al-4V, in the as-sintered state, is far lower than that in the wrought condition. This is largely caused by residual porosity, even if it is present in small amounts, or, by the coarse lamellar colony microstructure. The fatigue strength is significantly improved by the closure of pores, and it approaches the levels of wrought Ti-6Al-4V alloys, after hot-isostatic-pressing (HIPing). Further thermo-mechanical and heat treatments lead to additional increases in fatigue strength-in one case, a high fatigue strength level, exceeding that of the mill-annealed condition, was achieved. The work identifies the powder, process and microstructure improvements that are necessary for achieving high fatigue strength in powder metallurgical Ti-6Al-4V alloys in order for them to effectively compete with wrought forms. The present findings, gathered from the traditional titanium powder metallurgy, are also directly applicable to additively manufactured titanium, because of the similarities in pores, defects, and microstructures between the two manufacturing processes.

  5. Significantly enhanced creep resistance of low volume fraction in-situ TiBw/Ti6Al4V composites by architectured network reinforcements

    PubMed Central

    Wang, S.; Huang, L. J.; Geng, L.; Scarpa, F.; Jiao, Y.; Peng, H. X.

    2017-01-01

    We present a new class of TiBw/Ti6Al4V composites with a network reinforcement architecture that exhibits a significant creep resistance compared to monolithic Ti6Al4V alloys. Creep tests performed at temperatures between 773 K and 923 K and stress range of 100 MPa-300 MPa indicate both a significant improvement of the composites creep resistance due to the network architecture made by the TiB whiskers (TiBw), and a decrease of the steady-state creep rates by augmenting the local volume fractions of TiBw in the network region. The deformation behavior is driven by a diffusion-controlled dislocation climb process. Moreover, the activation energies of these composites are significantly higher than that of Ti6Al4V alloys, indicating a higher creep resistance. The increase of the activation energy can be attributed to the TiBw architecture that severely impedes the movements of dislocation and grain boundary sliding and provides a tailoring of the stress transfer. These micromechanical mechanisms lead to a remarkable improvement of the creep resistance of these networked TiBw/Ti6Al4V composites featuring the special networked architecture. PMID:28094350

  6. Thermal oxidation of medical Ti6Al4V blasted with ceramic particles: Effects on the microstructure, residual stresses and mechanical properties.

    PubMed

    Lieblich, M; Barriuso, S; Multigner, M; González-Doncel, G; González-Carrasco, J L

    2016-02-01

    Roughening of Ti6Al4V by blasting with alumina or zirconia particles improves the mechanical fixation of implants by increasing the surface area available for bone/implant apposition. Additional thermal oxidation treatments of the blasted alloy have already shown to be a complementary low-cost solution to enhancing the in vitro biocompatibility and corrosion resistance of the alloy. In this work, the effects of oxidation treatment on a grit blasted Ti6Al4V biomedical alloy have been analysed in order to understand the net effect of the combined treatments on the alloy fatigue properties. Synchrotron radiation diffraction experiments have been performed to measure residual stresses before and after the treatments and microstructural and hardness changes have been determined. Although blasting of Ti6Al4V with small spherical zirconia particles increases the alloy fatigue resistance with respect to unblasted specimens, fatigue strength after oxidation decreases below the unblasted value, irrespective of the type of particle used for blasting. Moreover, at 700°C the as-blasted compressive residual stresses (700MPa) are not only fully relaxed but even moderate tensile residual stresses, of about 120MPa, are found beneath the blasted surfaces. Contrary to expectations, a moderate increase in hardness occurs towards the blasted surface after oxidation treatments. This can be attributed to the fact that grit blasting modifies the crystallographic texture of the Ti6Al4V shifting it to a random texture, which affects the hardness values as shown by additional experiments on cold rolled samples. The results indicate that the oxidation treatment performed to improve biocompatibility and corrosion resistance of grit blasted Ti6Al4V should be carried out with caution since the alloy fatigue strength can be critically diminished below the value required for high load-bearing components.

  7. The role of oxidative stress in pro-inflammatory activation of human endothelial cells on Ti6Al4V alloy.

    PubMed

    Tsaryk, Roman; Peters, Kirsten; Barth, Susanne; Unger, Ronald E; Scharnweber, Dieter; Kirkpatrick, C James

    2013-11-01

    Inflammation is an important step in the early phase of tissue regeneration around an implanted metallic orthopaedic device. However, prolonged inflammation, which can be induced by metallic corrosion products, can lead to aseptic loosening and implant failure. Cells in peri-implant tissue as well as metal corrosion can induce reactive oxygen species (ROS) formation, thus contributing to an oxidative microenvironment around an implant. Understanding cellular reactions to implant-induced oxidative stress and inflammatory activation is important to help prevent an adverse response to metallic materials. In an earlier study we have shown that endothelial cells grown on Ti6Al4V alloy are subjected to oxidative stress. Since endothelial cells play a critical role in inflammation, in this study we examined the role of oxidative stress in their response to pro-inflammatory activation. Therefore, we stimulated endothelial cells in contact with Ti6Al4V with tumour necrosis factor-α (TNF-α) and monitored the expression of inflammation-associated molecules, such as E-selectin, intercellular adhesion molecule-1 (ICAM-1) and interleukin-8 (IL-8). The induction of these proteins was lower in endothelial cells on Ti6Al4V compared to control tissue culture conditions. There was, however, a discrepancy in pro-inflammatory activation at protein compared to mRNA level in the cells on Ti6Al4V. To examine the role of oxidative stress in this response we utilized different ROS scavengers and showed that ROS depletion improved cellular response to TNF-α on Ti6Al4V. These results could contribute to developing strategies to improve tissue response to metal implants.

  8. Understanding the Role of Hot Isostatic Pressing Parameters on the Microstructural Evolution of Ti-6Al-4V and Inconel 718 Fabricated by Electron Beam Melting

    SciTech Connect

    Peter, William H.; Nandwana, Peeyush; Kirka, Michael M.; Dehoff, Ryan R.; Sames, William; Erdman, III, Donald L.; Eklund, Anders; Howard, Ron

    2015-04-01

    In this project, Avure and ORNL evaluated the influence of hot isostatic pressing (HIP) and thermal cycling as standalone post processing techniques on the microstructure of electron beam powder bed deposited Ti-6Al-4V and Inconel 718 alloys. Electron beam powder bed deposition is an effective technology for fabricating complex net shape components that cannot be manufactured with conventional processes. However, material deposited by this technology results in columnar grain growth which is detrimental for many applications. For Ti-6Al-4V, it has been found that thermal cycling alone is not sufficient to breakdown the columnar microstructure that is typical of electron beam powder bed technology. HIP, on the other hand, has the potential to be an effective technique to break down the columnar microstructure of Ti-6Al-4V into a more equiaxed and refined β grain structure, and provide a more homogeneous microstructure compared to the thermally cycled samples. Overall, the project showed that hot isostatic pressing reduced/eliminated porosity in both Ti-6Al-4V and Inconel 718 However, based on the unique thermal cycle and the application of pressure in the HIP vessel, Ti-6Al-4V e-beam deposited microstructures were modified from columnar grain growth to equiaxed microstructures; a significant outcome to this collaboration. Inconel 718, on the other hand, shows no change in the macrostructure as a result of the current HIP cycle based on the thermal history, and would require further investigation. Though the results of HIP cycle were very good at changing the microstructure, further development in optimizing the post heat treatments and HIP cycles is required to improve mechanical properties.

  9. Are new TiNbZr alloys potential substitutes of the Ti6Al4V alloy for dental applications? An electrochemical corrosion study.

    PubMed

    Ribeiro, Ana Lúcia Roselino; Hammer, Peter; Vaz, Luís Geraldo; Rocha, Luís Augusto

    2013-12-01

    The main aim of this work was to assess the electrochemical behavior of new Ti35Nb5Zr and Ti35Nb10Zr alloys in artificial saliva at 37 °C to verify if they are indicated to be used as biomaterials in dentistry as alternatives to Ti6Al4V alloys in terms of corrosion protection efficiency of the material. Electrochemical impedance spectroscopy (EIS) experiments were carried out for different periods of time (0.5-216 h) in a three-electrode cell, where the working electrode (Ti alloys) was exposed to artificial saliva at 37 °C. The near-surface region of the alloys was investigated using x-ray photoelectron spectroscopy (XPS). All alloys exhibited an increase in corrosion potential with the immersion time, indicating the growth and stabilization of the passive film. Ti35Nb5Zr and Ti6Al4V alloys had their EIS results interpreted by a double-layer circuit, while the Ti35Nb10Zr alloy was modeled by a one-layer circuit. In general, the new TiNbZr alloys showed similar behavior to that observed for the Ti6Al4V. XPS results suggest, in the case of the TiNbZr alloys, the presence of a thicker passive layer containing a lower fraction of TiO2 phase than that of Ti6Al4V. After long-term immersion, all alloys develop a calcium phosphate phase on the surface. The new TiNbZr alloys appear as potential candidates to be used as a substitute to Ti6Al4V in the manufacturing of dental implant-abutment sets.

  10. Oxygen depth profiling by resonant backscattering and glow discharge optical emission spectroscopy of Ti-6Al-4V alloy oxidized by ion implantation and plasma based treatment

    NASA Astrophysics Data System (ADS)

    Nsengiyumva, S.; Topic, M.; Pichon, L.; Comrie, C. M.; Mtshali, C.

    2016-10-01

    Oxygen depth profiling by means of 16O(α,α)16O backscattering and glow discharge optical emission spectroscopy (GDOES) was investigated in two different sets of Ti-6Al-4V samples. The first set was made of Ti-6Al-4V samples implanted at room temperature and 550 °C with 50 and 150 keV O+ ions at fluences ranging from 1.5 × 1017 to 6.0 × 1017 ions/cm2. The second set consisted of Ti-6Al-4V samples treated at 550 °C for 7 h and 24 h under low pressure (8 Pa) oxygen, eventually with RF plasma activation. These results are part of a wider investigation on Ti-6Al-4V motivated by recent publications which have shown that an oxide layer can enhance hydrogen absorption and can then promote Ti-6Al-4V alloys as efficient hydrogen storage materials. The results obtained by the two characterization techniques were compared and discussed, enabling to adjust the dependence to the oxygen concentration of the sputtering rates to be used in the time-to-depth transformation required in GDOES analysis. Considering the low thickness of oxidized alloy, usual procedures employed in GDOES depth calculation were indeed not adapted. Once calibrated thanks to the resonant RBS, GDOES can then be easily employed as fast characterization of oxidized and/or hydrogenated surface of Ti-6Al-4V. The obtained results show that the oxygen content into the surface oxidized layer slightly increases in samples implanted at higher fluence and higher temperature. However the overall oxidized layer thickness (<200 nm) remains within the projected ion depth range and is not significantly increased by thermal diffusion at 550 °C. Taken into account the initial oxide layer, the incorporated oxygen quantity mainly corresponds to the implanted fluence but it can be slightly higher with 550 °C implantation, indicating a slight additional oxidation by residual oxygen or surface contamination. The oxygen penetrations and contents in samples oxidized by thermally activated diffusion treatments were more

  11. Effects of dextrose and lipopolysaccharide on the corrosion behavior of a Ti-6Al-4V alloy with a smooth surface or treated with double-acid-etching.

    PubMed

    Faverani, Leonardo P; Assunção, Wirley G; de Carvalho, Paulo Sérgio P; Yuan, Judy Chia-Chun; Sukotjo, Cortino; Mathew, Mathew T; Barao, Valentim A

    2014-01-01

    Diabetes and infections are associated with a high risk of implant failure. However, the effects of such conditions on the electrochemical stability of titanium materials remain unclear. This study evaluated the corrosion behavior of a Ti-6Al-4V alloy, with a smooth surface or conditioned by double-acid-etching, in simulated body fluid with different concentrations of dextrose and lipopolysaccharide. For the electrochemical assay, the open-circuit-potential, electrochemical impedance spectroscopy, and potentiodynamic test were used. The disc surfaces were characterized by scanning electron microscopy and atomic force microscopy. Their surface roughness and Vickers microhardness were also tested. The quantitative data were analyzed by Pearson's correlation and independent t-tests (α = 0.05). In the corrosion parameters, there was a strong lipopolysaccharide correlation with the Ipass (passivation current density), Cdl (double-layer capacitance), and Rp (polarization resistance) values (p<0.05) for the Ti-6Al-4V alloy with surface treatment by double-acid-etching. The combination of dextrose and lipopolysaccharide was correlated with the Icorr (corrosion current density) and Ipass (p<0.05). The acid-treated groups showed a significant increase in Cdl values and reduced Rp values (p<0.05, t-test). According to the topography, there was an increase in surface roughness (R2 = 0.726, p<0.0001 for the smooth surface; R2 = 0.405, p = 0.036 for the double-acid-etching-treated surface). The microhardness of the smooth Ti-6Al-4V alloy decreased (p<0.05) and that of the treated Ti-6Al-4V alloy increased (p<0.0001). Atomic force microscopy showed changes in the microstructure of the Ti-6Al-4V alloy by increasing the surface thickness mainly in the group associated with dextrose and lipopolysaccharide. The combination of dextrose and lipopolysaccharide affected the corrosion behavior of the Ti-6Al-4V alloy surface treated with double-acid-etching. However, no

  12. Noncontact Acousto-Thermal Evaluation of Evolving Fatigue Damage in Polycrystalline Ti6Al-4V (Postprint)

    DTIC Science & Technology

    2014-05-01

    25 June 2009 – 14 April 2014 4. TITLE AND SUBTITLE NONCONTACT ACOUSTO-THERMAL EVALUATION OF EVOLVING FATIGUE DAMAGE IN POLYCRYSTALLINE Ti-6Al...PERFORMING ORGANIZATION REPORT NUMBER 9. SPONSORING / MONITORING AGENCY NAME(S) AND ADDRESS(ES) Air Force Research Laboratory Materials and Manufacturing...Directorate Wright Patterson Air Force Base, OH 45433-7750 Air Force Materiel Command United States Air Force 10. SPONSOR/MONITOR’S ACRONYM(S

  13. The Effect of Scan Length on the Structure and Mechanical Properties of Electron Beam-Melted Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Everhart, Wesley; Dinardo, Joseph; Barr, Christian

    2017-02-01

    Electron beam melting (EBM) is a powder bed fusion-based additive manufacturing process in which selective areas of a layer of powder are melted with an electron beam and a part is built layer by layer. EBM scanning strategies within the Arcam AB® A2X EBM system rely upon governing relationships between the scan length of the beam path, the beam current, and speed. As a result, a large parameter process window exists for Ti-6Al-4V. Many studies have reviewed various properties of EBM materials without accounting for this effect. The work performed in this study demonstrates the relationship between scan length and the resulting density, microstructure, and mechanical properties of EBM-produced Ti-6Al-4V using the scanning strategies set by the EBM control software. This emphasizes the criticality of process knowledge and careful experimental design, and provides an alternate explanation for reported orientation-influenced strength differences.

  14. The Effect of Coating Thickness on Corrosion Resistance of Hydroxyapatite Coated Ti6Al4V and 316L SS Implants

    NASA Astrophysics Data System (ADS)

    Aksakal, B.; Gavgali, M.; Dikici, B.

    2010-08-01

    Hydroxyapatite (HAP) has been coated onto Ti6Al4V and 316L SS substrates by sol-gel method. The coating thicknesses for the analysis were about 40 and 72 μm. Adhesion and corrosion tests have been conducted on uncoated and HAP-coated substrates. The coatings were characterized by XRD, SEM, and adhesion analysis. The corrosion resistance was examined in vitro by potentiodynamic polarization technique in Ringer’s solution at room temperature. Electrochemical analysis indicated that the highest corrosion susceptibility was found on 72-μm-coated 316L SS, and the 40-μm HAP-coated Ti6Al4V showed the highest corrosion resistance. It was observed that the coating thickness was an effective parameter on both adhesion and corrosion resistance. It was shown that adhesion and corrosion resistance decreased with increasing coating thickness on both substrates.

  15. Stress-corrosion crack-growth study of titanium alloy Ti-6Al-4V exposed to freon PCA and nitrogen tetroxide MON-1

    NASA Technical Reports Server (NTRS)

    Bjorklund, R. A.

    1983-01-01

    An experimental fracture mechanics program was performed to determine the stress corrosion crack growth sensitivity of the propellant tank material, titanium alloy Ti-6Al-4V, for aerospace satellite applications involving long term exposure to Freon PCA and nitrogen tetroxide MON-1. Sustained load tests were made at a 49 C (120 F) constant temperature using thin gauge tensile test specimens containing semielliptical surface flaws. Test specimen types included parent metal, center of weld, and weld heat affected zone. It was concluded that Ti-6Al-4V alloy is not adversely affected in a stress environment when exposed to Freon PCA for 1000 hours followed by exposure to nitrogen tetroxide MON-1 for 2000 hours at stress levels up to 80% of the experimental critical plane strain stress intensity factor.

  16. Analysis of Methods for Determining High Cycle Fatigue Strength of a Material With Investigation of Ti-6Al-4V Gigacycle Fatigue Behavior

    DTIC Science & Technology

    2005-10-01

    re ss L ev el (M Pa ) Failure Runout Figure 19. Notional staircase data for illustration of the Dixon-Mood method. Table 2. Summations for...of multiple runouts . 150 Table 20. Fatigue data for beta annealed Ti-6Al-4V tests at R = -1. Specimen Stress (MPa) 10 9 Result Cycles 1 400...thank my wife for her unlimited patience and understanding throughout this research and my program. Ty Pollak iv TABLE

  17. A comparative study on biodegradation and mechanical properties of pressureless infiltrated Ti/Ti6Al4V-Mg composites.

    PubMed

    Esen, Ziya; Bütev, Ezgi; Karakaş, M Serdar

    2016-10-01

    The mechanical response and biodegradation behavior of pressureless Mg-infiltrated Ti-Mg and Ti6Al4V-Mg composites were investigated by compression and simulated body fluid immersion tests, respectively. Prior porous preforms were surrounded uniformly with magnesium as a result of infiltration and the resultant composites were free of secondary phases and intermetallics. Although the composites' compressive strengths were superior compared to bone, both displayed elastic moduli similar to that of cortical bone and had higher ductility with respect to their starting porous forms. However, Ti-Mg composites were unable to preserve their mechanical stabilities during in-vitro tests such that they fractured in multiple locations within 15 days of immersion. The pressure generated by H2 due to rapid corrosion of magnesium caused failure of the Ti-Mg composites through sintering necks. On the other hand, the galvanic effect seen in Ti6Al4V-Mg was less severe compared to that of Ti-Mg. The degradation rate of magnesium in Ti6Al4V-Mg was slower, and the composites were observed to be mechanically stable and preserved their integrities over the entire 25-day immersion test. Both composites showed bioinert and biodegradable characteristics during immersion tests and magnesium preferentially corroded leaving porosity behind while Ti/Ti6Al4V remained as a permanent scaffold. The porosity created by degradation of magnesium was refilled by new globular agglomerates. Mg(OH)2 and CaHPO4 phases were encountered during immersion tests while MgCl2 was detected during only the first 5 days. Both composites were classified as bioactive since the precipitation of CaHPO4 phase is known to be precursor of hydroxyapatite formation, an essential requirement for an artificial material to bond to living bone.

  18. A Comparison in Mechanical Properties of Cermets of Calcium Silicate with Ti-55Ni and Ti-6Al-4V Alloys for Hard Tissues Replacement

    PubMed Central

    Pramanik, Sumit; Shirazi, Seyed Farid Seyed; Mehrali, Mehdi; Yau, Yat-Huang; Abu Osman, Noor Azuan

    2014-01-01

    This study investigated the impact of calcium silicate (CS) content on composition, compressive mechanical properties, and hardness of CS cermets with Ti-55Ni and Ti-6Al-4V alloys sintered at 1200°C. The powder metallurgy route was exploited to prepare the cermets. New phases of materials of Ni16Ti6Si7, CaTiO3, and Ni31Si12 appeared in cermet of Ti-55Ni with CS and in cermet of Ti-6Al-4V with CS, the new phases Ti5Si3, Ti2O, and CaTiO3, which were emerged during sintering at different CS content (wt%). The minimum shrinkage and density were observed in both groups of cermets for the 50 and 100 wt% CS content, respectively. The cermets with 40 wt% of CS had minimum compressive Young's modulus. The minimum of compressive strength and strain percentage at maximum load were revealed in cermets with 50 and 40 wt% of CS with Ti-55Ni and Ti-6Al-4V cermets, respectively. The cermets with 80 and 90 wt% of CS showed more plasticity than the pure CS. It concluded that the composition and mechanical properties of sintered cermets of Ti-55Ni and Ti-6Al-4V with CS significantly depend on the CS content in raw cermet materials. Thus, the different mechanical properties of the cermets can be used as potential materials for different hard tissues replacements. PMID:25538954

  19. Effect of fluoride on the corrosion behavior of Ti and Ti6Al4V dental implants coupled with different superstructures.

    PubMed

    Anwar, Eman M; Kheiralla, Lamia S; Tammam, Riham H

    2011-06-01

    The effect of fluoride ion concentration on the corrosion behavior of Ti and Ti6Al4V implant alloys, when coupled with either metal/ceramic or all-ceramic superstructure, was examined by different electrochemical methods in artificial saliva solutions. It was concluded that increased fluoride concentration leads to a decrease in the corrosion resistance of all tested couples. The type of the superstructure also showed a significant effect on the corrosion resistance of the couple.

  20. Influence of the substrate bias voltage on the crystallographic structure and mechanical properties of Ti6Al4V coatings deposited by rf magnetron

    NASA Astrophysics Data System (ADS)

    Alfonso, J. E.; Pacheco, Fernando; Castro P., Alvaro; Torres, J.

    2005-08-01

    Physical and mechanical properties of pure titanium are improved when the material is mixed with aluminum and vanadium at specific concentrations. Specifically, the alloy composed by 90% of titanium, 6% of aluminum and 4% of vanadium (Ti-6Al-4V) is highly resistant to fatigue and corrosion titanium and their alloys can be deposited by two techniques: Chemical Vapor Deposition (CVD) and Physical Vapor Deposition (PVD). However, some problems are generated when carbonated steel substrates are used under the CVD technique, mainly because those substrates lost its carbon as a result of the high substrate temperature used during the deposition process. Alternatively, PVD (magnetron sputtering, ion plating) is a low temperature substrate process and also has the advantage that substrate bias can promote structure refinement through resputtering effects.Substrate bias influence on the crystalline structure of Ti6Al4V thin films prepared by rf magnetron sputtering are presented in this work. Samples were grown onto common glass and AISI 420 steel substrates using a Ti6Al4V (99.9 %) target. Substrate bias was varied from -100 V to -200 V. Samples were characterized by X-ray Diffraction (XRD), Energy Dispersive X-ray Spectroscopy (EDXS), Scanning Electron Microscopy (SEM), and Atomic Force Microscopy (AFM). Thin films stoichiometry were studied by EDX in agreement with the Ti-6Al-4V target. Finally, the studies of the mechanical behavior of the films on steel showed that the hardness increased 1100 Knoop when the bias voltage is raised to -160 V.

  1. Novel tribological stability of the superlubricity poly (vinylphosphonic acid) (PVPA) coatings on Ti6Al4V: Velocity and load independence

    NASA Astrophysics Data System (ADS)

    Zhang, Caixia; Liu, Zhifeng; Liu, Yuhong; Ren, Jing; Cheng, Qiang; Yang, Congbin; Cai, Ligang

    2017-01-01

    High stability and movement compatibility under friction is vital to guarantee long-term use of implants in the human body. In this study, the negligible wear of the poly (vinylphosphonic acid) (PVPA)-modified Ti6Al4V/polytetrafluoroethylene (PTFE) interface in phosphate-buffered saline (PBS, PH = 7.2) were confirmed. The depth of scratches on the PVPA-modified Ti6Al4V was no more than 20 nm, while there was slight wear on the PTFE ball, as indicated by the radius of curvature being almost the same as the initial value after sliding for 2 h. In addition, it should be noted that the novel velocity and load-independent tribological behaviors are exciting. The superlubricity of the PVPA-modified Ti6Al4V can be maintained over a wide velocity range, from 0.3 mm/s to 48 mm/s, even under a high pressure of 63.49 MPa, confirming its potential application in implants. The sufficient thickness of the firm PVPA coatings with specific lubricating state and the compatibility of the two tribo-pairs in this tribological system primarily account for the novel tribological stability. This study provides insights into the tribological mechanisms of the high-stability polymer coatings.

  2. A review article: The mechanical properties and the microstructural behaviour of laser metal deposited Ti-6Al-4V and TiC composite

    NASA Astrophysics Data System (ADS)

    Erinosho, Mutiu F.; Akinlabi, Esther T.

    2016-03-01

    Titanium alloy (Ti-6Al-4V) Grade 5 has been regarded as the most useful alloy for the aerospace applications, due to their light weight properties. Today, laser technology is an energetic process in which the beam ejected can travel a longer distance and spot on the focused surface. The combination of metallic powder and laser beam has been used concurrently to form a solid figure. However, this combination has generated a permanently solidified metallurgical bonding between the laser-deposited metallic powders. Several research works have been conducted to improve the mechanical properties of the primary alloy, Ti-6Al-4V. This article conversely highlights the series of work that have been conducted on improving the mechanical properties and microstructures of the primary alloy with the addition of titanium carbide (TiC). The Ti-6Al-4V alloy has been widely selected in most critical part of a component. Their reinforcement with TiC composite particle has been achieved successfully through the optimal usage of laser technology. The characteristics of the reinforced component have vehemently improved the mechanical properties such as the tensile strength, wear resistance, fracture toughness and hardness; as well as the morphologies and phases of the microstructures.

  3. Effects of Fabrication Parameters on Interface of Zirconia and Ti-6Al-4V Joints Using Zr55Cu30Al10Ni5 Amorphous Filler

    NASA Astrophysics Data System (ADS)

    Liu, Yuhua; Hu, Jiandong; Shen, Ping; Guo, Zuoxing; Liu, Huijie

    2013-09-01

    ZrO2 was brazed to Ti-6Al-4V using a Zr55Cu30Al10Ni5 (at.%) amorphous filler in a high vacuum at 1173-1273 K. The influences of brazing temperature, holding time, and cooling rate on the microstructure and shear strength of the joints were investigated. The interfacial microstructures can be characterized as ZrO2/ZrO2- x + TiO/(Zr,Ti)2(Cu,Ni)/(Zr,Ti)2(Cu,Ni,Al)/acicular Widmanstäten structure/Ti-6Al-4V. With the increase in the brazing temperature, both the thickness of the ZrO2- x + TiO layer and the content of the (Zr,Ti)2(Cu,Ni) phase decreased. However, the acicular Widmanstäten structure gradually increased. With the increase in the holding time, the (Zr,Ti)2(Cu,Ni) phase decreased, and the thickness of the (Zr,Ti)2(Cu,Ni) + (Zr,Ti)2(Cu,Ni,Al) layer decreased. In addition, cracks formed adjacent to the ZrO2 side under rapid cooling. The microstructures produced under various fabrication parameters directly influence the shear strength of the joints. When ZrO2 and Ti-6Al-4V couples were brazed at 1173 K for 10 min and then cooled at a rate of 5 K/min, the maximum shear strength of 95 MPa was obtained.

  4. A Honeycomb-Structured Ti-6Al-4V Oil-Gas Separation Rotor Additively Manufactured by Selective Electron Beam Melting for Aero-engine Applications

    NASA Astrophysics Data System (ADS)

    Tang, H. P.; Wang, Q. B.; Yang, G. Y.; Gu, J.; Liu, N.; Jia, L.; Qian, M.

    2016-03-01

    Oil -gas separation is a key process in an aero-engine lubrication system. This study reports an innovative development in oil -gas separation. A honeycomb-structured rotor with hexagonal cone-shaped pore channels has been designed, additively manufactured from Ti-6Al-4V using selective electron beam melting (SEBM) and assessed for oil -gas separation for aero-engine application. The Ti-6Al-4V honeycomb structure showed a high compressive strength of 110 MPa compared to less than 20 MPa for metal foam structures. The oil -gas separation efficiency of the honeycomb-structured separation rotor achieved 99.8% at the rotation speed of 6000 rpm with much lower ventilation resistance (17.3 kPa) than that of the separator rotor constructed using a Ni-Cr alloy foam structure (23.5 kPa). The honeycomb-structured Ti-6Al-4V separator rotor produced by SEBM provides a promising solution to more efficient oil -gas separation in the aero-engine lubrication system.

  5. Corrosion resistance characteristics of a Ti-6Al-4V alloy scaffold that is fabricated by electron beam melting and selective laser melting for implantation in vivo.

    PubMed

    Zhao, Bingjing; Wang, Hong; Qiao, Ning; Wang, Chao; Hu, Min

    2017-01-01

    The purpose of this study is to determine the corrosion resistance of Ti-6Al-4V alloy fabricated with electron beam melting and selective laser melting for implantation in vivo. Ti-6Al-4V alloy specimens were fabricated with electron beam melting (EBM) and selective laser melting (SLM). A wrought form of Ti-6Al-4V alloy was used as a control. Surface morphology observation, component analysis, corrosion resistance experimental results, electrochemical impedance spectroscopy, crevice corrosion resistance experimental results, immersion test and metal ions precipitation analysis were processed, respectively. The thermal stability of EBM specimen was the worst, based on the result of open circuit potential (OCP) result. The result of electrochemical impedance spectroscopy indicated that the corrosion resistance of the SLM specimen was the best under the low electric potential. The result of potentiodynamic polarization suggested that the corrosion resistance of the SLM specimen was the best under the low electric potential (<1.5V) and EBM specimen was the best under the high electric potential (>1.5V).The crevice corrosion resistance of the EBM specimen was the best. The corrosion resistance of SLM specimen was the best, based on the result of immersion test. The content of Ti, Al and V ions of EBM, SLM and wrought specimens was very low. In general, the scaffolds that were fabricated with EBM and SLM had good corrosion resistance, and were suitable for implantation in vivo.

  6. Electrophoretic bilayer deposition of zirconia and reinforced bioglass system on Ti6Al4V for implant applications: an in vitro investigation.

    PubMed

    Ananth, K Prem; Suganya, S; Mangalaraj, D; Ferreira, J M F; Balamurugan, A

    2013-10-01

    The physical, chemical and biological properties of the bioglass reinforced yttria-stabilized composite layer on Ti6Al4V titanium substrates were investigated. The Ti6Al4V substrate was deposited with yttria stabilized zirconia - YSZ as the base layer of thickness ≈4-5 μm, to inhibit metal ion leach out from the substrate and bioglass zirconia reinforced composite as the second layer of thickness ≈15 μm, which would react with surrounding bone tissue to enhance bone formation and implant fixation. The deposition of these two layers on the substrate was carried out using the most viable electrophoretic deposition (EPD) technique. Biocompatible yttria-stabilized zirconia (YSZ) in the form of nano-particles and sol gel derived bioglass in the form of micro-particles were chosen as precursors for coating. The coatings were vacuum sintered at 900 °C for 3h. The biocompatibility and corrosion resistance property were studied in osteoblast cell culture and in simulated body fluid (SBF) respectively. Analysis showed that the zirconia reinforced bioglass bilayer system promoted significant bioactivity, and it exhibited a better corrosion resistance property and elevated mechanical strength under load bearing conditions in comparison with the monolayer YSZ coating on Ti6Al4V implant surface.

  7. Investigation of the Workability and Response of Ti-6Al-4V Titanium alloys at Lower Elevated Temperature and Higher Strain Rate

    SciTech Connect

    Huang, Cindy Xiaohui; Lim, Chao Voon; Castagne, Sylvie

    2011-05-04

    Titanium and its alloys have a wide range of applications in various industries such as aerospace, medical, automotive and even commercial products. However, formability of titanium alloys has always been an issue. This study presents the results of an investigation on the workability and response of Ti-6Al-4V deformed at different strain rates and lower elevated temperatures with different initial microstructures. Compression tests of cylindrical specimens were performed at various temperatures (300 deg. C, 400 deg. C, 450 deg. C, 500 deg. C) and at different strain rates (0.001 s{sup -1}, 0.02 s{sup -1} and 0.1 s{sup -1}). The effects of strain rate, temperature and initial microstructure on the workability of the Ti alloy were investigated. Based on these experimental results, workability maps for the respective initial microstructures were developed. Results showed that temperature played an important role in the formability of Ti-6Al-4V titanium alloys unlike strain rate. In addition, feasibility study on Multi-Directional Forging (MDF) was performed and positive results were obtained. It was demonstrated that Ti-6Al-4V titanium alloys can undergo severe plastic deformation at lower elevated temperature (400-500 deg. C) and at a higher strain rate of 0.1 s{sup -1}.

  8. Electrochemical characterization of MC3T3-E1 cells cultured on γTiAl and Ti-6Al-4V alloys.

    PubMed

    Bueno-Vera, J A; Torres-Zapata, I; Sundaram, P A; Diffoot-Carlo, N; Vega-Olivencia, C A

    2015-12-01

    Electrochemical impedance spectroscopy (EIS) was used to study the behavior of MC3T3-E1 cells cultured in an αMEM+FBS solution on two Ti-based alloys (Ti-6Al-4V and γTiAl) for 4, 7 and 14 days. EIS measurements were carried out at an open-circuit potential in a 1 mHz to 100 kHz frequency range. Results indicate a general increase in impedance on the Ti alloy surfaces with cells as a function of time. Bode plots indicate changes corresponding to the passive oxide film, adsorption of proteins and cell tissue on surfaces with the passage of time. Normal cellular activity based on the polygonal morphology, with long and fine cytoplasmic prolongations of the cells on Ti-6Al-4V and γTiAl was observed from SEM images. Similarly, mineralization nodules corresponding to cell differentiation associated with the osseogenetic process were observed confirmed by Alizarin Red S staining. Immunofluorescence analysis to detect the presence of collagen Type I showed an increase in the segregation of collagen as a function of time. The impedance values obtained from EIS testing are indicative of the corrosion protection offered to the Ti alloy substrates by the cell layer. This study shows that γTiAl has better corrosion resistance than that of Ti-6Al-4V in the αMEM+FBS environment in the presence of MC3T3-E1 cells.

  9. Effects of Spray Parameters and Post-spray Heat Treatment on Microstructure and Mechanical Properties of Warm-Sprayed Ti-6Al-4V Coatings

    NASA Astrophysics Data System (ADS)

    Molak, R. M.; Araki, H.; Watanabe, M.; Katanoda, H.; Ohno, N.; Kuroda, S.

    2016-12-01

    Warm spray is a novel thermal spray technique that allows the formation of dense and relatively pure Ti-6Al-4V coatings due to its capability to control the temperature of the propellant gas by diluting the combustion flame with an inert gas such as nitrogen. Recently, its combustion pressure has been increased from 1 to 4 MPa aiming to further increase particle velocity to over 1000 m/s. Two series of coatings with combustion pressure of 1 and 4 MPa and various nitrogen flow rates were prepared in this study. Effects of combustion pressure and nitrogen flow rate on the microstructure and mechanical properties of the Ti-6Al-4V coatings were systematically studied. Miniature tensile specimens with a total length of about 9 mm were used for static tensile tests. It was found that the spray parameters affect both the porosity and oxygen content of the coatings significantly and had remarkable effects on their mechanical properties. High level of porosity in the Ti-6Al-4V coatings reduced the effective cross-sectional area of the mini-specimens and caused a drop in their tensile strength and Young's modulus. Subsequent heat treatments were found effective in significantly recovering the mechanical properties of the as-sprayed coatings.

  10. How do titanium and Ti6Al4V corrode in fluoridated medium as found in the oral cavity? An in vitro study.

    PubMed

    Souza, Júlio C M; Barbosa, Sandra L; Ariza, Edith A; Henriques, Mariana; Teughels, Wim; Ponthiaux, Pierre; Celis, Jean-Pierre; Rocha, Luis A

    2015-02-01

    The purpose of this work was to evaluate the corrosion of commercially pure (CP) titanium and Ti6Al4V in vitro at different F(-) concentrations regularly found in the oral cavity by using different electrochemical tests and surface analysis techniques. electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and potentiodynamic polarization tests were associated to advanced characterization techniques such as SEM, EDS, AFM, ICP-MS and XPS. OCP tests revealed a higher reactivity of both CP titanium and Ti6Al4V at 12,300 ppm F(-) concentration than that recorded at 227 ppm F(-). Also, a significant decrease of the corrosion resistance of both materials was noticed by EIS in fluoride solutions. Material loss caused by corrosion was noticed on titanium surfaces by SEM and AFM in the presence of high F(-) concentration. CP titanium degraded by pitting corrosion while Ti6Al4V suffered from general corrosion showing micro-cracks on surface. Furthermore, a high release of metallic ions from the test samples after immersion at high F(-) concentrations was detected by ICP-MS, that can be potentially toxic to oral tissues.

  11. ELECTROCHEMICAL CHARACTERIZATION OF MC3T3-E1 CELLS CULTURED ON γTiAl AND Ti-6Al-4V ALLOYS

    PubMed Central

    Bueno-Vera, J.A.; Torres-Zapata, I.; Sundaram, P.A.; Diffoot-Carlo, N.; Vega, C.A.

    2015-01-01

    Electrochemical Impedance Spectroscopy (EIS) was used to study the behavior of MC3T3-E1cells cultured in αMEM+FBS solution on two Ti-based alloys (Ti-6Al-4V and γTiAl) during 4, 7 and 14 days. EIS measurements were carried out at the open-circuit potential in the 1 mHz to 100 kHz frequency range. Results indicate a general increase in impedance on the Ti alloy surfaces with cells as a function of time. Bode plots indicate changes corresponding to the passive oxide film, adsorption of proteins and cell tissue on surfaces with the passage of time. Normal cellular activity based on the polygonal morphology, with long and fine cytoplasmic prolongations of the cells on Ti-6Al-4V and γTiAl was observed from SEM images. Similarly, mineralization nodules corresponding to cell differentiation associated with the osseogenetic process were observed confirmed by Alizarin Red S staining. Immunofluorescence analysis to detect the presence of collagen Type I showed an increase in the segregation of collagen as a function of time. The impedance values obtained from EIS testing are indicative of the corrosion protection offered to the Ti alloy substrates by the cell layer. This study shows that γTiAl has better corrosion resistance than Ti-6Al-4V in the αMEM+FBS environment in the presence of MC3T3-E1 cells. PMID:26145813

  12. First insight on the impact of an osteoblastic layer on the bio-tribocorrosion performance of Ti6Al4V hip implants.

    PubMed

    Runa, M J; Mathew, M T; Fernandes, M H; Rocha, L A

    2015-01-01

    In uncemented Ti6Al4V hip implants, the bone-stem interface is subjected to cyclic loading motion driven by the daily activities of the patients, which may lead to the complete failure of the implant in the long term. It may also compromise the proliferation and differentiation processes of osteoblastic cells (bone-forming cells). The main objective of this work is to approach for the first time the role of these organic materials on the bio-tribocorrosion mechanisms of cultured Ti6Al4V alloys. The colonized materials with MG63 osteoblastic-like cells were characterized through cell viability/proliferation and enzymatic activity. Tribocorrosion tests were performed under a reciprocating sliding configuration and low contact pressure. Electrochemical techniques were used to measure the corrosion kinetics of the system, under free potential conditions. All tests were performed at a controlled atmosphere. The morphology and topography of the wear scar were evaluated. The results showed that the presence of an osteoblastic cell layer on the implant surface significantly influences the tribocorrosion behavior of Ti6Al4V alloy. It was concluded that the cellular material was able to form an extra protective layer that inhibits further wear degradation of the alloy and decreases its corrosion tendency.

  13. Characterization and diffusion model for the titanium boride layers formed on the Ti6Al4V alloy by plasma paste boriding

    NASA Astrophysics Data System (ADS)

    Keddam, Mourad; Taktak, Sukru

    2017-03-01

    The present study is focused on the estimation of activation energy of boron in the plasma paste borided Ti6Al4V alloy, which is extensively used in technological applications, using an analytical diffusion model. Titanium boride layers were successfully produced by plasma paste boriding method on the Ti6Al4V alloy in the temperature range of 973-1073 K for a treatment time ranging from 3 to 7 h. The presence of both TiB2 top-layer and TiB whiskers sub-layer was confirmed by the XRD analysis and SEM observations. The surface hardness of the borided alloy was evaluated using Micro-Knoop indenter. The formation rates of the TiB2 and TiB layers were found to have a parabolic character at all applied process temperatures. A diffusion model was suggested to estimate the boron diffusivities in TiB2 and TiB layers under certain assumptions, by considering the effect of boride incubation times. Basing on own experimental data on boriding kinetics, the activation energies of boron in TiB2 and TiB phases were estimated as 136.24 ± 0.5 and 63.76 ± 0.5 kJ mol-1, respectively. Finally, the obtained values of boron activation energies for Ti6Al4V alloy were compared with the data available in the literature.

  14. Effect of argon purity on mechanical properties, microstructure and fracture mode of commercially pure (cp) Ti and Ti-6Al-4V alloys for ceramometal dental prostheses.

    PubMed

    Bauer, José; Cella, Suelen; Pinto, Marcelo M; Filho, Leonardo E Rodrigues; Reis, Alessandra; Loguercio, Alessandro D

    2009-12-01

    Provision of an inert gas atmosphere with high-purity argon gas is recommended for preventing titanium castings from contamination although the effects of the level of argon purity on the mechanical properties and the clinical performance of Ti castings have not yet been investigated. The purpose of this study was to evaluate the effect of argon purity on the mechanical properties and microstructure of commercially pure (cp) Ti and Ti-6Al-4V alloys. The castings were made using either high-purity and/or industrial argon gas. The ultimate tensile strength (UTS), proportional limit (PL), elongation (EL) and microhardness (VHN) at different depths were evaluated. The microstructure of the alloys was also revealed and the fracture mode was analyzed by scanning electron microscopy. The data from the mechanical tests and hardness were subjected to a two-and three-way ANOVA and Tukey's test (alpha = 0.05). The mean values of mechanical properties were not affected by the argon gas purity. Higher UTS, PL and VHN, and lower EL were observed for Ti-6Al-4V. The microhardness was not influenced by the argon gas purity. The industrial argon gas can be used to cast cp Ti and Ti-6Al-4V.

  15. Evaluation of Orientation Dependence of Fracture Toughness and Fatigue Crack Propagation Behavior of As-Deposited ARCAM EBM Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Seifi, Mohsen; Dahar, Matthew; Aman, Ron; Harrysson, Ola; Beuth, Jack; Lewandowski, John J.

    2015-03-01

    This preliminary work documents the effects of test orientation with respect to build and beam raster directions on the fracture toughness and fatigue crack growth behavior of as-deposited EBM Ti-6Al-4V. Although ASTM/ISO standards exist for determining the orientation dependence of various mechanical properties in both cast and wrought materials, these standards are evolving for materials produced via additive manufacturing (AM) techniques. The current work was conducted as part of a larger America Makes funded project to begin to examine the effects of process variables on the microstructure and fracture and fatigue behavior of AM Ti-6Al-4V. In the fatigue crack growth tests, the fatigue threshold, Paris law slope, and overload toughness were determined at different load ratios, R, whereas fatigue precracked samples were tested to determine the fracture toughness. The as-deposited material exhibited a fine-scale basket-weave microstructure throughout the build, and although fracture surface examination revealed the presence of unmelted powders, disbonded regions, and isolated porosity, the resulting mechanical properties were in the range of those reported for cast and wrought Ti-6Al-4V. Remote access and control of testing was also developed at Case Western Reserve University to improve efficiency of fatigue crack growth testing.

  16. Computational Analysis and Experimental Validation of the Friction-Stir Welding Behavior of Ti-6Al-4V

    DTIC Science & Technology

    2011-01-01

    aluminum alloy FSW joints. Int. J. Fatigue, 2003, 25, 939–948. 13 Lee, W. B., Lee, C. Y., Chang, W. S., Yeon, Y. M., and Jung, S. B. Microstructural...A fully coupled thermomechanical finite element analysis of the friction-stir welding ( FSW ) process developed in the authors’ previous work is...combined with the basic physical metallurgy of Ti–6Al–4V to predict/assess the structural response of FSW joints. A close examination of the experimental

  17. Computational Analysis and Experimental Validation of the Friction-Stir Welding Behaviour of Ti-6Al-4V

    DTIC Science & Technology

    2013-05-04

    residual stress field in the aluminum alloy FSW joints. Int. J. Fatigue, 2003, 25, 939–948. 13 Lee, W. B., Lee, C. Y., Chang, W. S., Yeon, Y. M., and...OF: A fully coupled thermomechanical finite element analysis of the friction-stir welding ( FSW ) process developed in the authors’ previous work is...combined with the basic physical metallurgy of Ti–6Al–4V to predict/assess the structural response of FSW joints. A close examination of the experimental

  18. Reverse-Ballistic Impact Study of Shear Plug Formation and Displacement in Ti6Al4V Alloy

    DTIC Science & Technology

    1992-06-01

    temperatures at least as high as the 1660*C melting temperature for Ti6AI4V. 19 This melting observation is further supported by energy-dispersive...vicinity, an observed temperature would be lower but sufficiently high for melting to occur. Calculations by Bryant, et al., 20 on Ti 10V2Fe3A1 alloy...Ti6A14V alloy was selected for this work because it is known experimentally to be very prone to adiabatic shear band formation in response to high strain

  19. In vitro apatite formation on nano-crystalline titania layer aligned parallel to Ti6Al4V alloy substrates with sub-millimeter gap.

    PubMed

    Hayakawa, Satoshi; Matsumoto, Yuko; Uetsuki, Keita; Shirosaki, Yuki; Osaka, Akiyoshi

    2015-06-01

    Pure titanium substrates were chemically oxidized with H2O2 and subsequent thermally oxidized at 400 °C in air to form anatase-type titania layer on their surface. The chemically and thermally oxidized titanium substrate (CHT) was aligned parallel to the counter specimen such as commercially pure titanium (cpTi), titanium alloy (Ti6Al4V) popularly used as implant materials or Al substrate with 0.3-mm gap. Then, they were soaked in Kokubo's simulated body fluid (SBF, pH 7.4, 36.5 °C) for 7 days. XRD and SEM analysis showed that the in vitro apatite-forming ability of the contact surface of the CHT specimen decreased in the order: cpTi > Ti6Al4V > Al. EDX and XPS surface analysis showed that aluminum species were present on the contact surface of the CHT specimen aligned parallel to the counter specimen such as Ti6Al4V and Al. This result indicated that Ti6Al4V or Al specimens released the aluminum species into the SBF under the spatial gap. The released aluminum species might be positively or negatively charged in the SBF and thus can interact with calcium or phosphate species as well as titania layer, causing the suppression of the primary heterogeneous nucleation and growth of apatite on the contact surface of the CHT specimen under the spatial gap. The diffusion and adsorption of aluminum species derived from the half-sized counter specimen under the spatial gap resulted in two dimensionally area-selective deposition of apatite particles on the contact surfaces of the CHT specimen.

  20. Layered Composite of TiC-TiB2 to Ti-6Al-4V in Graded Composition by Combustion Synthesis in High-gravity Field

    NASA Astrophysics Data System (ADS)

    Huang, Xuegang; Zhao, Zhongmin; Zhang, Long

    2013-03-01

    By taking combustion synthesis to prepare solidified TiB2 matrix ceramic in high-gravity field, the layered composite of TiC-TiB2 ceramic to Ti-6Al-4V substrate in graded composition was achieved. XRD, FESEM and EDS results showed that the bulk full-density solidified TiC-TiB2 composite was composed of fine TiB2 platelets, TiC irregular grains, a few of α-Al2O3 inclusions and Cr alloy phases, and α'-Ti phases alternating with Ti-enriched carbides constituted the matrix of the joint in which fine TiB platelets were embedded, whereas some C, B atoms were also detected at the heat-affected zone of Ti-6A1-4V substrate. The layered composite of the solidified ceramic to Ti-6Al-4V substrate in graded composition with continuous microstructure was considered a result of fused joint and inter-diffusion between liquid ceramic and surface-molten Ti alloy, followed by TiB2-Ti peritectic reaction and subsequent eutectic reaction in TiC-TiB-Ti ternary system.

  1. On the nature and crystallographic orientation of subsurface cracks in high cycle fatigue of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Gilbert, Jeremy L.; Piehler, Henry R.

    1993-03-01

    Subsurface fatigue damage, in the form of cracking of the α phase, was observed in Ti-6A1-4V during high cycle fatigue of total hip prostheses tested in a simulated physiological test geometry and environment. The subsurface cracking was found only in the region of highest fatigue stresses and was present in a zone between 50 and 700 μm beneath the surface. The density of these cracks appeared to depend on the fabrication process used to form the part, where the direction of forging deformation strongly influenced the texture and grain morphology of the near-α bimodal microstructure. A novel scanning electron microscopy (SEM) technique, using selected area channeling patterns (SACPs) and electron channeling contrast imaging (ECCI), is described and was used to determine the crystallographic orientation of the fracture plane in the a phase. The texture resulting from the forming operation appeared to be such that the basal pole of the hcp lattice became oriented in the direction of flow. Also, the deformation substructure (in the form of dislocation subcells) influenced the formation of the subsurface cracks. Observations based on four independent fractured grains, using the channeling analysis techniques, indicated that the fracture plane for these subsurface fatigue cracks is the pyramidal plane of the hcp lattice.

  2. Improvement in wear performance of surgical Ti-6Al-4V alloy by ion implantation of nitrogen or carbon

    SciTech Connect

    Williams, J.M.; Buchanan, R.A.; Rigney, E.D. Jr.

    1985-06-01

    The effects of ion implantations of either nitrogen or carbon on the corrosive-wear performance of surgical Ti-6A1-4V alloy were investigated. In vitro tests made use of an apparatus which could produce certain chemical and mechanical aspects of a sliding interface such as that which occurs between alloy and polyethylene components of an artificial hip (or knee) joint. Cylindrical samples of the Ti alloy were rotated between loaded, conforming pads made of ultrahigh molecular weight polyethylene (UHMWPE) while these test components were immersed either in a saline solution or a saline solution with bovine serum added. During the tests open-circuit corrosion currents for the alloy were measured by the Tafel extrapolation technique. Profilometry studies were done before and after the tests. Alloy samples implanted with either nitrogen or carbon remained as-new for all test conditions. Unimplanted control samples were severely scored. Corrosion currents as measured under the mechanical action were reduced by a factor of approximately one hundred by the ion implantation treatments. It is concluded that nitrogen or carbon ion implantation produces a marked improvement in the corrosive wear performance of the alloy in these tests. It is inferred that abrasive wear is the dominant mechanism of material removal. In addition, apparently owing to reduction of wear debris in the sliding interface, ion treatment of the alloy greatly improves wear performance of the mating UHMWPE component. 11 refs., 11 figs., 2 tabs.

  3. In situ synthesized TiB-TiN reinforced Ti6Al4V alloy composite coatings: microstructure, tribological and in-vitro biocompatibility.

    PubMed

    Das, Mitun; Bhattacharya, Kaushik; Dittrick, Stanley A; Mandal, Chitra; Balla, Vamsi Krishna; Sampath Kumar, T S; Bandyopadhyay, Amit; Manna, Indranil

    2014-01-01

    Wear resistant TiB-TiN reinforced Ti6Al4V alloy composite coatings were deposited on Ti substrate using laser based additive manufacturing technology. Ti6Al4V alloy powder premixed with 5wt% and 15wt% of boron nitride (BN) powder was used to synthesize TiB-TiN reinforcements in situ during laser deposition. Influences of laser power, scanning speed and concentration of BN on the microstructure, mechanical, in vitro tribological and biological properties of the coatings were investigated. Microstructural analysis of the composite coatings showed that the high temperature generated due to laser interaction with Ti6Al4V alloy and BN results in situ formation of TiB and TiN phases. With increasing BN concentration, from 5wt% to 15wt%, the Young's modulus of the composite coatings, measured by nanoindentation, increased from 170±5GPa to 204±14GPa. In vitro tribological tests showed significant increase in the wear resistance with increasing BN concentration. Under identical test conditions TiB-TiN composite coatings with 15wt% BN exhibited an order of magnitude less wear rate than CoCrMo alloy-a common material for articulating surfaces of orthopedic implants. Average top surface hardness of the composite coatings increased from 543±21HV to 877±75HV with increase in the BN concentration. In vitro biocompatibility and flow cytometry study showed that these composite coatings were non-toxic, exhibit similar cell-materials interactions and biocompatibility as that of commercially pure titanium (CP-Ti) samples. In summary, excellent in vitro wear resistance, high stiffness and suitable biocompatibility make these composite coatings as a potential material for load-bearing articulating surfaces towards orthopaedic implants.

  4. On the development of a dual-layered diamond-coated tool for the effective machining of titanium Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Srinivasan, Balaji; Ramachandra Rao, M. S.; Rao, Balkrishna C.

    2017-01-01

    This work is focused on the development of a dual-layered diamond-coated tungsten carbide tool for machining titanium Ti-6Al-4V alloy. A hot-filament chemical vapor deposition technique was used to synthesize diamond films on tungsten carbide tools. A boron-doped diamond interlayer was added to a microcrystalline diamond layer in an attempt to improve the interface adhesion strength. The dual-layered diamond-coated tool was employed in machining at cutting speeds in the range of 70 to 150 m min-1 with a lower feed and a lower depth of cut of 0.5 mm rev-1 and 0.5 mm, respectively, to operate in the transition from adhesion- to diffusion-tool-wear and thereby arrive at suitable conditions for enhancing tool life. The proposed tool was then compared, on the basis of performance under real-time cutting conditions, with commercially available microcrystalline diamond, nanocrystalline diamond, titanium nitride and uncoated tungsten carbide tools. The life and surface finish of the proposed dual-layered tool and uncoated tungsten carbide were also investigated in interrupted cutting such as milling. The results of this study show a significant improvement in tool life and finish of Ti-6Al-4V parts machined with the dual-layered diamond-coated tool when compared with its uncoated counterpart. These results pave the way for the use of a low-cost tool, with respect to, polycrystalline diamond for enhancing both tool life and machining productivity in critical sectors fabricating parts out of titanium Ti-6Al-4V alloy. The application of this coating technology can also be extended to the machining of non-ferrous alloys owing to its better adhesion strength.

  5. Effect of passivation and surface modification on the dissolution behavior and nano-surface characteristics of Ti-6Al-4V in Hank/EDTA solution.

    PubMed

    Lee, T M

    2006-01-01

    The aim of the present study was to investigate the effects of passivation treatment (34% nitric acid passivation, 400 ( composite function)C heated in air, and aged in 100 ( composite function)C de-ionized water) and surface modification (2 hr and 8 hr vacuum-brazed treatments) on the ion dissolution and nano-surface characteristics of Ti-6Al-4V exposed in Hank's solution with 8.0 mM ethylene diamine tetra-acetic acid (EDTA) at 37 ( composite function)C. The results indicated that the original nano-surface characteristics and microstructure would influence the ion dissolution but not change the capability of the Ca and P adsorption upon immersion. Of the three passivated treatments, 400 ( composite function)C thermal treatment for both 2 hr brazed Ti-6Al-4V (B2) and 8 hr brazed Ti-6Al-4V (B8) exhibits a substantial reduction in the constituent release compared to the acid passivated and water aged treatment, because the thicker thickness and rutile structure of surface oxide could provide the better dissolution resistance for 400 ( composite function)C-treated specimens. Moreover, the reduced Ti(2)Cu and increased alpha -titanium structure in B8 specimen could also improve ion dissolution resistance in comparison with B2 specimen. After soaking in Hank/EDTA solution, the adsorbed non-elemental Ca and P for all groups of specimens were observed by XPS analysis, and the AES depth-profile analysis indicate that the oxide films of all groups of specimens thicken with the longer immersion periods. The increasing oxide thickness may be the factor in the improved dissolution resistance at the longer immersion periods. The relation between lower dissolution rate and thicker oxide films were observed for all groups of specimens. The results suggest that the dissolution kinetics was governed by the metal ion transport through the oxide film in this study.

  6. Characterisation of a duplex TiO2/CaP coating on Ti6Al4V for hard tissue replacement.

    PubMed

    Ng, Boon Sing; Annergren, Ingegerd; Soutar, Andrew M; Khor, K A; Jarfors, Anders E W

    2005-04-01

    An initial TiO(2) coating was applied on Ti6Al4V by electrochemical anodisation in two dissimilar electrolytes. The secondary calcium phosphate (CaP) coating was subsequently applied by immersing the substrates in a simulated body fluid (SBF) with three times concentration (SBFx3), mimicking biomineralisation of biological bone. Electrochemical impedance spectroscopy and potentiodynamic polarisation assessments in SBF revealed that the anodic TiO(2) layer is compact, exhibiting up to four-folds improvement in in vitro corrosion resistance over unanodised Ti6Al4V. X-ray photoelectron spectroscopy analysis indicates that the anodic Ti oxide is thicker than air-formed ones with a mixture of TiO(2-x) compound between the TiO(2)/Ti interfaces. The morphology of the dense CaP film formed, when observed using scanning electron microscopy, is made up of linked globules 0.1-0.5microm in diameter without observable delamination. Fourier transform infrared spectrometry with an attenuated total internal reflection analysis revealed that this film is an amorphous/poorly crystallised calcium-deficient-carbonated CaP system. The calculated Ca:P ratios of all samples (1.14-1.28) are lower than stoichiometric hydroxyapatite (1.67). These results show that a duplex coating consisting of (1) a compact TiO(2) with enhanced in vitro corrosion resistance and (2) bone-like apatite coating can be applied on Ti6Al4V by anodisation and subsequent immersion in SBF.

  7. Strength-Ductility Property Maps of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Review of Processing-Structure-Property Relationships

    NASA Astrophysics Data System (ADS)

    Kumar, P.; Chandran, K. S. Ravi

    2017-02-01

    A comprehensive assessment of tensile properties of powder metallurgical (PM) processed Ti-6Al-4V alloy, through the mapping of strength-ductility property domains, is performed in this review. Tensile property data of PM Ti-6Al-4V alloys made from blended element (BE) and pre-alloyed powders including that additive manufactured (AM) from powders, as well as that made using titanium hydride powders, have been mapped in the form of strength-ductility domains. Based on this, porosity and microstructure have been identified as the dominant variables controlling both the strength and the tensile ductility of the final consolidated materials. The major finding is that tensile ductility of the PM titanium is most sensitive to the presence of pores. The significance of extreme-sized pores or defects in inducing large variations in ductility is emphasized. The tensile strength, however, has been found to depend only weakly on the porosity. The effect of microstructure on properties is masked by the variations in porosity and to some extent by the oxygen level. It is shown that any meaningful comparison of the microstructure can only be made under a constant porosity or density level. The beneficial effect of a refined microstructure is also brought out by logically organizing the data in terms of microstructure groups. The advantages of new processes, using titanium hydride powder to produce PM titanium alloys, in simultaneously increasing strength and ductility, are also highlighted. The tensile properties of AM Ti-6Al-4V alloys are also brought to light, in comparison with the other PM and wrought alloys, through the strength-ductility maps.

  8. Fatigue performance of laser additive manufactured Ti-6Al-4V in very high cycle fatigue (VHCF) regime up to 109 cycles

    NASA Astrophysics Data System (ADS)

    Wycisk, Eric; Siddique, Shafaqat; Herzog, Dirk; Walther, Frank; Emmelmann, Claus

    2015-12-01

    Additive manufacturing technologies are in the process of establishing themselves as an alternative production technology to conventional manufacturing such as casting or milling. Especially laser additive manufacturing (LAM) enables the production of metallic parts with mechanical properties comparable to conventionally manufactured components. Due to the high geometrical freedom in LAM the technology enables the production of ultra-light weight designs and therefore gains increasing importance in aircraft and space industry. The high quality standards of these industries demand predictability of material properties for static and dynamic load cases. However, fatigue properties especially in the very high cycle fatigue regime until 109 cycles have not been sufficiently determined yet. Therefore this paper presents an analysis of fatigue properties of laser additive manufactured Ti-6Al-4V under cyclic tension-tension until 107 cycles and tension-compression load until 109 cycles. For the analysis of laser additive manufactured titanium alloy Ti-6Al-4V Woehler fatigue tests under tension-tension and tension-compression were carried out in the high cycle and very high cycle fatigue regime. Specimens in stress-relieved as well as hot-isostatic-pressed conditions were analyzed regarding crack initiation site, mean stress sensitivity and overall fatigue performance. The determined fatigue properties show values in the range of conventionally manufactured Ti-6Al-4V with particularly good performance for hot-isostatic-pressed additive-manufactured material. For all conditions the results show no conventional fatigue limit but a constant increase in fatigue life with decreasing loads. No effects of test frequency on life span could be determined. However, independently of testing principle, a shift of crack initiation from surface to internal initiation could be observed with increasing cycles to failure.

  9. Tribocorrosive behaviour of commonly used temporomandibular implants in a synovial fluid-like environment: Ti-6Al-4V and CoCrMo

    NASA Astrophysics Data System (ADS)

    Royhman, D.; Yuan, J. C.; Shokuhfar, T.; Takoudis, C.; Sukotjo, C.; Mathew, M. T.

    2013-10-01

    The temporomandibular joint implant metal alloys, Ti6Al4V and CoCrMo, (n = 3/group) were tested under free-potential and potentiostatic conditions using a custom-made tribocorrosion apparatus. Sliding duration (1800 cycles), frequency (1.0 Hz) and load (16 N) mimicked the daily mastication process. Synovial-like fluid (bovine calf serum, pH = 7.6 at 37 °C) was used to simulate the in vivo environment. Changes in friction coefficient were monitored throughout the sliding process. Changes in surface topography, total weight loss and roughness values were calculated using scanning electron microscopy and white-light interferometry. Finally, statistical analyses were performed using paired t-tests to determine significance between regions within each metal type and also independent sample t-tests to determine statistical significance between metal alloy types. Ti6Al4V demonstrated a greater decrease of potential than CoCrMo, a higher weight loss from wear (Kw = 257.8 versus 2.62 µg p < 0.0001), a higher weight loss from corrosion (Kc = 17.44 versus 0.14 µg p < 0.0001) and a higher weight loss from the combined effects of wear and corrosion (Kwc = 275.28 versus 2.76 µg p < 0.0001). White-light interferometry measurements demonstrated a greater difference in surface roughness inside the wear region in Ti6Al4V than CoCrMo after the sliding (Ra = 323.80 versus 70.74 nm p < 0.0001). In conclusion, CoCrMo alloy shows superior anti-corrosive and biomechanical properties.

  10. Enhanced compatibility and initial stability of Ti6Al4V alloy orthodontic miniscrews subjected to anodization, cyclic precalcification, and heat treatment

    PubMed Central

    Oh, Eun-Ju; Nguyen, Thuy-Duong T.; Lee, Seung-Youp; Jeon, Young-Mi; Bae, Tae-Sung

    2014-01-01

    Objective To evaluate the bioactivity, and the biomechanical and bone-regenerative properties of Ti6Al4V miniscrews subjected to anodization, cyclic precalcification, and heat treatment (APH treatment) and their potential clinical use. Methods The surfaces of Ti6Al4V alloys were modified by APH treatment. Bioactivity was assessed after immersion in simulated body fluid for 3 days. The hydrophilicity and the roughness of APH-treated surfaces were compared with those of untreated (UT) and anodized and heat-treated (AH) samples. For in vivo tests, 32 miniscrews (16 UT and 16 APH) were inserted into 16 Wistar rats, one UT and one APH-treated miniscrew in either tibia. The miniscrews were extracted after 3 and 6 weeks and their osseointegration (n = 8 for each time point and group) was investigated by surface and histological analyses and removal torque measurements. Results APH treatment formed a dense surface array of nanotubular TiO2 layer covered with a compact apatite-like film. APH-treated samples showed better bioactivity and biocompatibility compared with UT and AH samples. In vivo, APH-treated miniscrews showed higher removal torque and bone-to-implant contact than did UT miniscrews, after both 3 and 6 weeks (p < 0.05). Also, early deposition of densely mineralized bone around APH-treated miniscrews was observed, implying good bonding to the treated surface. Conclusions APH treatment enhanced the bioactivity, and the biomechanical and bone regenerative properties of the Ti6Al4V alloy miniscrews. The enhanced initial stability afforded should be valuable in orthodontic applications. PMID:25309864

  11. Evaluation of Biological Properties of Electron Beam Melted Ti6Al4V Implant with Biomimetic Coating In Vitro and In Vivo

    PubMed Central

    Wang, Cheng-Tao; Li, Guo-Chen; Lei, Wei; Zhang, Zhi-Yong; Wang, Lin

    2012-01-01

    Background High strength porous titanium implants are widely used for the reconstruction of craniofacial defects because of their similar mechanical properties to those of bone. The recent introduction of electron beam melting (EBM) technique allows a direct digitally enabled fabrication of patient specific porous titanium implants, whereas both their in vitro and in vivo biological performance need further investigation. Methods In the present study, we fabricated porous Ti6Al4V implants with controlled porous structure by EBM process, analyzed their mechanical properties, and conducted the surface modification with biomimetic approach. The bioactivities of EBM porous titanium in vitro and in vivo were evaluated between implants with and without biomimetic apatite coating. Results The physical property of the porous implants, containing the compressive strength being 163 - 286 MPa and the Young’s modulus being 14.5–38.5 GPa, is similar to cortical bone. The in vitro culture of osteoblasts on the porous Ti6Al4V implants has shown a favorable circumstance for cell attachment and proliferation as well as cell morphology and spreading, which were comparable with the implants coating with bone-like apatite. In vivo, histological analysis has obtained a rapid ingrowth of bone tissu