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Sample records for 6al 4v eli

  1. The design and production of Ti-6Al-4V ELI customized dental implants

    NASA Astrophysics Data System (ADS)

    Chahine, Gilbert; Koike, Mari; Okabe, Toru; Smith, Pauline; Kovacevic, Radovan

    2008-11-01

    This paper addresses the production of customized Ti-6Al-4V ELI dental implants via electron beam melting (EBM). The melting of Ti-6Al-4V ELI powder produces implants with great biocompatibility, fi ne mechanical performance, and a high bone ingrowth potential. The EBM technology is used to produce one-component dental implants that mimic the exact shape of the patient’s tooth, replacing the traditional, three-component, “screw-like” standardized dental implants currently used. The new generation of implants provides the possibility of simplifying pre-insertion procedures leading to faster healing time, and the potential of better and stronger osseointegration, specifi cally through incorporating lattice structure design.

  2. Evaluation of the stiffness and friction of Ti6Al4V ELI treated by glow discharge nitriding

    NASA Astrophysics Data System (ADS)

    Tavera, J. R.; Peña Ballesteros, D. Y.; Estupiñán Duran, H. A.

    2016-02-01

    In this study, an evaluation of the elastic-plastic surface hardening on Ti6Al4V ELI titanium nitride films obtained by glow discharge method was carried out by nanoindentation tests according to the standard ISO 14577. The nanotribological properties (metal-metal) were also evaluated using the pin-on-disc system Ti6Al4V surface deposition ELI with nitrogen, obtaining a correlation between the coefficient of friction of Ti6Al4V ELI treated by PVD and the Young's modulus of the respective substrate modified by PVD. To characterize the substrate for the characterization tests, scanning electron microscopy, atomic force microscopy and X-ray diffraction and contact angle were carried out. The results demonstrated that the substrates nitrided improved mechanical and tribological properties, hardness, Young's modulus and coefficient of friction, making the alloy Ti6Al4V ELI support axial loads in tension and compression.

  3. Notch effects on high-cycle fatigue properties of Ti 6Al 4V ELI alloy at cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-01-01

    Notch effects on the high-cycle fatigue properties of the forged Ti-6Al-4V ELI alloy at cryogenic temperatures were investigated. Also, the high-cycle fatigue data were compared with the rolled Ti-5Al-2.5Sn ELI alloy. The one million cycles fatigue strength (FS) of the smooth specimen for the forged Ti-6Al-4V ELI alloy increased with a decrease of test temperature. However, the FS of each notched specimen at 4 K were lower than those at 77 K. On the other hand, the FS of the smooth and the notched specimens for the forged Ti-6Al-4V ELI alloy at 4 K were lower than those for the rolled Ti-5Al-2.5Sn ELI alloy. This is considered to be the early initiation of the fatigue crack in the forged Ti-6Al-4V ELI alloy compares with the forged Ti-5Al-2.5Sn ELI.

  4. Strain-based fatigue data for Ti-6Al-4V ELI under fully-reversed and mean strain loads.

    PubMed

    Carrion, Patricio E; Shamsaei, Nima

    2016-06-01

    This article presents the experimental data supporting the study to obtain the mean strain/stress effects on the fatigue behavior of Ti-6Al-4V ELI. A series of strain-controlled fatigue experiments on Ti-6Al-4V ELI were performed at four strain ratios (-1, -0.5, 0, and 0.5). Two types of data are included for each specimen. These are the hysteresis stress-strain responses for the cycle in a log10 increment, and the maximum and minimum stress-strain responses for each cycle. Fatigue lives are also reported for all the experiments. PMID:26952022

  5. Effect of Test Frequency on Fatigue Crack Growth Rates of Ti-6Al-4V ELI Alloy at Cryogenic Temperature

    SciTech Connect

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-03-31

    In order to clarify the effect of test frequency on the fatigue crack growth rates (da/dN) of Ti-6Al-4V ELI alloy have been investigated at cryogenic temperature. The fatigue crack growth tests were conducted using the test frequencies of 5 and 20 Hz, respectively. At 4 K, the effects of the test frequencies on the fatigue crack growth rates of Ti-6Al-4V ELI alloy were not clear or significant. The fatigue crack growth rates in the low propagation rate region at 4 K were smaller than those at 293 K. On the other hand, those in the high propagation rate region at 4 K were bigger than those at 293 K. The former is considered that the crack closure level was higher as compared to that at 293 K and the latter is due to the difference values of the fracture toughness at 4 and 293 K, respectively. The fracture surfaces of compact tension (CT) specimens in the high propagation rate regions at each test temperature revealed the striations, and furthermore accompanied with the flute fracture surface at 4 K. On the other hand, those of CT specimens in the low propagation rate region at 4 K were found facet-like fracture surfaces corresponding with almost the {alpha}-grain size.

  6. Tensile properties of cast titanium alloys: Titanium-6Al-4V ELI and Titanium-5Al-2.5Sn ELI

    NASA Technical Reports Server (NTRS)

    Billinghurst, E. E., Jr.

    1992-01-01

    This work was performed to determine the tensile properties of cast, hot isostatic pressed (HIP'ed), and annealed titanium alloys, Ti-6Al-4V ELI and Ti-5Al-2.5Sn ELI, that are candidate materials for the space transportation main engine (STME) liquid hydrogen turbopump impeller. Samples of the cast alloys were HIP'ed, annealed, and machined into tensile specimens. The specimens were tested in air at ambient temperature (70 F) and also at -423 F in liquid hydrogen. The Ti-6Al-4V alloy had an average ultimate strength of 129.1 ksi at 70 F and 212.2 ksi at -423 F. The Ti-5Al-2.5Sn alloy had an average ultimate strength of 108.4 ksi at 70 degrees F and 185.0 ksi at -423 F. The ductility, as measured by reduction of area, for the Ti-6Al-4V averaged 15.2 percent at 70 F and 8.7 percent at -423 F, whereas for the Ti-5Al-2.5Sn alloy average reduction of area was 24.6 percent at 70 F and 11.7 percent at -423 F.

  7. Surface Quality of Ti-6%Al-4%V ELI When Machined Using CVD-Carbide Tools at High Cutting Speed

    SciTech Connect

    Gusri, A. I.; Che Hassan, C. H.; Jaharah, A. G.; Yasir, A.; Zaid, Y.; Yanuar, B.

    2011-01-17

    Machining of Ti-6Al-4V ELI becomes more interested topic due to extremely weight-to-strength ratio and resistance to corrosion at elevated temperature. Quality of machined surface is presented by surface roughness, surface texture and damages of microstructure of titanium alloys. The turning parameters evaluated are cutting speed of 55-95 m/min, feed rate of 0.15-0.35 mm/rev, depth of cut of 0.10-0.20 mm and tool grade of CVD carbide tools. The results show the trend lines of surface roughness value are higher at the initial machining and the surface texture profile has a strong correlation with the feed rate. At the machining condition of cutting speed of 95 m/min, feed rate of 0.35 mm/rev and depth of cut of 0.10 mm produced the with layer with thickness of 2.0 {mu}m.

  8. Laser Assisted Milling of Ti-6Al-4V ELI with the Analysis of Surface Integrity and its Economics

    NASA Astrophysics Data System (ADS)

    Hedberg, Gary K.; Shin, Yung C.

    2015-09-01

    This study presents the experimental evaluation of laser assisted milling (LAML) of Ti-6AL-4V ELI (Ti-64), which is used in the orthopedic industry, by using localized preheating of the workpiece via laser irradiation. Improvements to the machinability of this material with LAML are assessed while considering the surface integrity. Suitable laser heating conditions as well as machining conditions are determined based on temperature prediction modeling. Machinability improvements are shown in terms of tool wear, material removal rates and cutting force reduction. Systematic characterization of samples is shown to demonstrate that the machined sub-surfaces are not adversely affected during LAML by precisely controlling laser heating, via hardness measurements, scanning electron microscopy (SEM) for microstructure analysis, and X-ray diffraction (XRD) for residual stresses. An economic analysis shows that LAML provides the cost reduction over conventional machining.

  9. Gene expression of human osteoblasts cells on chemically treated surfaces of Ti-6Al-4V-ELI.

    PubMed

    Oliveira, D P; Palmieri, A; Carinci, F; Bolfarini, C

    2015-06-01

    Surface modifications of titanium alloys are useful methods to enhance the biological stability of intraosseous implants and to promote a well succeeded osseointegration in the early stages of implantation. This work aims to investigate the influence of chemically modified surfaces of Ti-6Al-4V-ELI (extra-low interstitial) on the gene expression of human osteoblastic (HOb) cells. The surface treatments by acid etching or acid etching plus alkaline treatment were carried out to modify the topography, effective area, contact angle and chemical composition of the samples. The surface morphology was investigated using: scanning electron microscopy (SEM) and confocal laser-scanning microscope (CLSM). Roughness measurements and effective surface area were obtained using the CLSM. Surface composition was analysed by energy dispersive X-ray spectroscopy (EDX) and by X-Ray Diffraction (XRD). The expression levels of some bone related genes (ALPL, COL1A1, COL3A1, SPP1, RUNX2, and SPARC) were analysed using real-time Reverse Transcription Polymerase Chain Reaction (real-time RT-PCR). The results showed that all the chemical modifications studied in this work influenced the surface morphology, wettability, roughness, effective area and gene expression of human osteoblasts. Acid phosphoric combined to alkaline treatment presented a more accelerated gene expression after 7days while the only phosphoric etching or chloride etching combined to alkaline treatment presented more effective responses after 15days. PMID:25842132

  10. Fatigue crack growth of Ti-6Al-4V-0.1Ru (ELI grade) in ocean environments

    NASA Astrophysics Data System (ADS)

    Langoy, Morten Andre

    1999-11-01

    This study of fatigue crack growth rates found that Ti-6Al-4V-0.1Ru alloy seamless pipe in beta transformed/annealed condition is well suited for dynamically loaded risers, which transport the reservoir fluid (oil and gas) from the well to the vessel, and promises significant economic benefits can be realized by employing the material in this application. The tested ocean environments did not detrimentally affect crack growth rates. The material was studied in two conditions: as-received (i.e., the parent material) and cold rolled (simulating the effect of coiling and reeling). The effect of different combinations of loading and environment on fatigue crack growth rates of the parent and cold rolled materials were studied systematically using a design of experiments (DOE) approach. Different combinations of temperature, load frequency, R (sigmamin/sigmamax of the fatigue cycle), pre-strain (cold work), and environment (laboratory air and aerated and deaerated simulated ocean water) were used in the study. The observed fatigue crack growth rates ranged from 4 x 10 -10 to 1 x 10-6 m/cycle and the investigated DeltaK's (stress intensity ranges) ranged from 7 to 45 MPa√m. Fatigue crack growth rates are not substantially higher in ocean environments than in air, but the differences appear to be real. Cold work (5% reduction in thickness by rolling) reduces fatigue crack growth rates (compared to the parent material) at intermediate and high DeltaK by a factor of two. Microstructure, fracture surfaces, and crack path also were related to testing conditions. Fracture surfaces reveal a change of morphology from features associated with microstructure-sensitive crack propagation (cyclic cleavage) to features (striations) linked with structure-insensitive (continuum-mode) growth. Contrary to expectations based on anecdotal accounts, crack branching is observed at the center of the samples regardless of DeltaK or other parameters and also on the outer surfaces of the

  11. Wear Mechanism of Chemical Vapor Deposition (CVD) Carbide Insert in Orthogonal Cutting Ti-6Al-4V ELI at High Cutting Speed

    SciTech Connect

    Gusri, A. I.; Che Hassan, C. H.; Jaharah, A. G.

    2011-01-17

    The performance of Chemical Vapor Deposition (CVD) carbide insert with ISO designation of CCMT 12 04 04 LF, when turning titanium alloys was investigated. There were four layers of coating materials for this insert i.e.TiN-Al2O3-TiCN-TiN. The insert performance was evaluated based on the insert's edge resistant towards the machining parameters used at high cutting speed range of machining Ti-6Al-4V ELI. Detailed study on the wear mechanism at the cutting edge of CVD carbide tools was carried out at cutting speed of 55-95 m/min, feed rate of 0.15-0.35 mm/rev and depth of cut of 0.10-0.20 mm. Wear mechanisms such as abrasive and adhesive were observed on the flank face. Crater wear due to diffusion was also observed on the rake race. The abrasive wear occurred more at nose radius and the fracture on tool were found at the feed rate of 0.35 mm/rev and the depth of cut of 0.20 mm. The adhesion wear takes place after the removal of the coating or coating delaminating. Therefore, adhesion or welding of titanium alloy onto the flank and rake faces demonstrates a strong bond at the workpiece-tool interface.

  12. Effects of the microstructure and porosity on properties of Ti-6Al-4V ELI alloy fabricated by electron beam melting (EBM)

    DOE PAGESBeta

    Galarraga, Haize; Lados, Diana A.; Dehoff, Ryan R.; Kirka, Michael M.; Nandwana, Peeyush

    2016-01-01

    Electron Beam Melting (EBM) is a metal powder bed-based Additive Manufacturing (AM) technology that makes possible the fabrication of three dimensional near-net-shaped parts directly from computer models. EBM technology has been in continuously updating, obtaining optimized properties of the processed alloys. Ti-6Al-4V titanium alloy is the most widely used and studied alloy for this technology and is the focus of this work. Several research works have been completed to study the mechanisms of microstructure formation as well as its influence on mechanical properties. However, the relationship is not completely understood, and more systematic research work is necessary in order tomore » attain a better understanding of these features. In this work, samples fabricated at different locations, orientations, and distances from the build platform have been characterized, studying the relationship of these variables with the resulting material intrinsic characteristics and properties (surface topography, microstructure, porosity, micro-hardness and static mechanical properties). This study has revealed that porosity is the main factor controlling mechanical properties relative to the other studied variables. Therefore, in future process developments, decreasing of the porosity should be considered as the primary goal in order to improve mechanical properties.« less

  13. Effects of the microstructure and porosity on properties of Ti-6Al-4V ELI alloy fabricated by electron beam melting (EBM)

    SciTech Connect

    Galarraga, Haize; Lados, Diana A.; Dehoff, Ryan R.; Kirka, Michael M.; Nandwana, Peeyush

    2016-01-01

    Electron Beam Melting (EBM) is a metal powder bed-based Additive Manufacturing (AM) technology that makes possible the fabrication of three dimensional near-net-shaped parts directly from computer models. EBM technology has been in continuously updating, obtaining optimized properties of the processed alloys. Ti-6Al-4V titanium alloy is the most widely used and studied alloy for this technology and is the focus of this work. Several research works have been completed to study the mechanisms of microstructure formation as well as its influence on mechanical properties. However, the relationship is not completely understood, and more systematic research work is necessary in order to attain a better understanding of these features. In this work, samples fabricated at different locations, orientations, and distances from the build platform have been characterized, studying the relationship of these variables with the resulting material intrinsic characteristics and properties (surface topography, microstructure, porosity, micro-hardness and static mechanical properties). This study has revealed that porosity is the main factor controlling mechanical properties relative to the other studied variables. Therefore, in future process developments, decreasing of the porosity should be considered as the primary goal in order to improve mechanical properties.

  14. Development of Laser Fabricated Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    deGroh, Henry C., III

    2006-01-01

    Laser Engineered Net Shaping (LENS) depositions with Ti-6Al-4V gas-atomized powder were accomplished at five different temperatures, ranging from 30 to 400 C, imposed on the base plate. These base plate temperatures were employed in an effort to relieve stresses which develop during the deposition. Warpage of the base plate was monitored. Only a slight decline in warpage was observed as the base plate temperature was increased. Results indicate that substrate temperatures closer to the stress relief minimum of 480 C would relieve deposition stresses, though process parameters would likely need to be modified to compensate for the higher base plate temperature. The compositions of the as-received powder and the LENS deposited material were chemically analyzed. The oxygen content of the LENS material was 0.154 wt.% which is less than the maximum impurity limit of 0.2 percent for commercial Ti-6Al-4V alloys, but is over the limit allowed in ELI grade (0.13 percent). The level of oxygen in the commercial base plate used was only 0.0635 percent. Tensile specimens were machined from the LENS deposited material and tested in tension at room temperature. The ultimate and yield tensile stresses of the LENS material were about 1200 and 1150 MPa respectively, which is about 20 percent higher than the strengths of wrought Ti-6Al-4V. The higher strength of the LENS material was due to its fine structure and high oxygen content. The LENS deposits were not fully dense; voids were frequent at the interfaces between deposited layers. These dispersed sheets of voids were parallel to the longitudinal axis of the resulting tensile specimens. Apparently there was sufficient continuous, fully dense material longitudinally to enable the high strengths. Ductility was low in the LENS material. Percent elongation at failure in the LENS material was near 4 percent, which is less than half of what is usually expected from Ti-6Al-4V. The low ductility was caused by high oxygen levels, and the

  15. Shock Response of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Dandekar, Dattatraya P.; Spletzer, Stephen V.

    1999-06-01

    The properties of titanium alloys make them viable candidate materials for use in military ground vehicle systems. Ti-6Al-4V is an alloy that is currently used in aircraft/aerospace applications. However, to successfully make the transition to widespread use in the combat theater, the production and fabrication costs of this alloy must be reduced. Efforts to meet this goal have resulted in a new Ti-6Al-4V alloy material. This material was produced from 32% Ti sponge and 62% Ti-6Al-4V turnings. An ingot was formed by electron beam melting in a cold, water-cooled, copper hearth furnace. The motivation of this work is to characterize the shock response of the new alloy. Shock experiments were performed to obtain information pertaining to the shock, release, shock-reshock, and tensile behavior of the material.

  16. Materials data handbook. Titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for Titanium 6Al-4V alloy is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and bonding is developed.

  17. Materials data handbook on titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1973-01-01

    Handbook has been prepared which describes latest property information on titanium 6Al-4V. Scope of information presented includes physical- and mechanical-property data at cryogenic, ambient, and elevated temperatures, supplemented with useful information in such areas as material procurement,metallurgy of alloy, corrosion, environmental effects, fabrication, and joining technology.

  18. Diffusion Bonding of Ti-6Al-4V Sheet with Ti-6Al-4V Foam for Biomedical Implant Applications

    NASA Astrophysics Data System (ADS)

    Hamilton, Brittany; Oppenheimer, Scott; Dunand, David C.; Lewis, Daniel

    2013-12-01

    Advanced metallic bone implants are designed to have a porous surface to improve osseointegration and reduce risks of loosening. An alternative approach to existing surface treatments to create a porous surface is to bond separately produced metallic foams onto the implant. To assess the feasibility of this approach, a Ti-6Al-4V foam was diffusion bonded onto bulk Ti-6Al-4V in an argon atmosphere at temperatures between 1173 K and 1223 K (900 °C and 950 °C) for times between 45 and 75 minutes. These specimens were tested in tension to determine bond quality: failures occurred in the foam, indicating a strong diffusion-bonded interface. The quality of the bond was confirmed by metallographic studies, indicating that this approach, which can also be applied to creating of sandwich with porous cores, is successful.

  19. Water droplet erosion mechanisms of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Kamkar Zahmatkesh, Niloofar

    Water impingement erosion of materials can be a life-limiting phenomenon for the components in many erosive environments. For example, aircraft body exposed to rain, steam turbine blade, and recently in gas turbine coupled with inlet fogging system. The last is the focus of this study. Inlet fogging system is the most common method used to augment gas turbine output during hot days; high ambient temperature causes strong deterioration of the engine performance. Micro-scaled droplets introduced into the inlet airflow allow the cooling of entering air as well as intercooling the compressor (overspray) and thus optimizes the output power. However, erosion damage of the compressor blades in overspray stage is one of the major concerns associated with the inlet fogging system. The main objective of this research work (CRIAQ MANU419 project) is to understand the erosion induced by water droplets on Titanium alloy to eventually optimize the erosion resistance of the Ti-based compressor blade. Therefore, characterization of the water droplet erosion damage on Ti-6Al-4V receives the major importance. The influence of base material microstructure and impact parameters were considered in erosion evaluation in present study. This work covers the characterization of the erosion damage on Ti-6Al-4V alloy in two parts: - The water droplet erosion damage through a novel experimental approach. The collected data were processed both qualitatively and quantitatively for multi-aspects damage study. - The influence of impact velocity on erosion in an attempt to represent the in-service conditions.

  20. Warm Spray Forming of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Molak, R. M.; Araki, H.; Watanabe, M.; Katanoda, H.; Ohno, N.; Kuroda, S.

    2014-01-01

    Warm spray (WS) is a modification of high-velocity oxy-fuel spraying, in which the temperature of the supersonic gas flow generated by the combustion of kerosene and oxygen is controlled by diluting the combustion flame with an inert gas such as nitrogen. The inert gas is injected into the mixing chamber placed between the combustion chamber and the powder feed ports, thus the temperature of the propellant gas can be controlled from ~700 to 2,000 K. Since WS allows for higher particle temperatures in comparison to cold spray, warm sprayed particles are more softened upon impact, thus resulting in greater deformation facilitating the formation of shear instability for bonding. Recently, the combustion pressure of WS has been increased from 1 (low-pressure warm spray) to 4 MPa (high-pressure warm spray) in order to increase the velocity of sprayed particles. Effects of spray parameters on microstructure, mechanical properties, and splats formation of Ti-6Al-4V were systematically studied. Obtained coatings were examined by analyzing the coating cross-section images, microhardness as well as oxygen content. In addition, flattening ratio of splats was calculated as a function of nitrogen flow rate. It was found that the increased particle velocity caused by the increased combustion pressure had significant beneficial effects in terms of improving density and controlling the oxygen level in the sprayed Ti-6Al-4V coatings.

  1. Processing and properties of Ti-6Al-4V hollow sphere foams from hydride powder

    NASA Astrophysics Data System (ADS)

    Hardwicke, Canan Uslu

    Honeycomb structures currently used in aerospace systems are expensive to manufacture, limited to sheet form, and present joining problems and mechanical anisotropy that promotes shear failure at low stresses. Metallic foams produced by point contact bonding of monosized hollow spheres offer an alternative if they can be processed into strong, light-weight, and reasonably priced structural materials. In this work, technology has been established for fabricating good quality, Ti-6Al-4V hollow sphere foams using the coaxial nozzle powder slurry technique. It was shown that hydride form of Ti-ELI can be used as the starting precursor powder and processed into fine particles of 1-10 mum size range without increasing the impurity levels. Hydride dispersion in acetone was provided by the addition of polyester/polyamine copolymers through electrosteric stabilization. Addition of PMMA to the pseudoplastically dispersed organic slurries helped bind hydride powder spherical shells. Furthermore, monosized Ti-6Al-4V hollow spheres were sintered to 98% dense cell walls in Ar and point-contact bonded into closed-cell foams through solid-state diffusion. These findings suggest that near-net shape Ti-6Al-4V structures may be produced with isotropic properties, strength, toughness, and densities as low as 10% of the bulk. Findings concerning the optimum processing parameters and implications for future research are discussed.

  2. Evaluation of ARCAM Deposited Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Slattery, Kevin; Slaughter, Blake; Speorl, Emily; Good, James; Gilley, Scott; McLemore, Carole

    2008-01-01

    A wide range of Metal Additive Manufacturing (MAM) technologies are becoming available. One of the challenges in using new technologies for aerospace systems is demonstrating that the process and system has the ability to manufacture components that meet the high quality requirements on a statistically significant basis. The widest-used system for small to medium sized components is the ARCAM system manufactured in Gothenburg, Sweden. This system features a 4kW electron-beam gun, and has a chamber volume of 250mm long x 250mm wide x 250mm to 400mm tall. This paper will describe the basis for the quality and consistency requirements, the experimental and evaluation procedures used for the evaluation, and an analysis of the results for Ti-6Al-4V.

  3. Crystallographic variant selection in Ti-6Al-4V

    SciTech Connect

    Stanford, N.; Bate, P.S. . E-mail: pete.bate@man.ac.uk

    2004-10-04

    Transformation textures in the two-phase alloy Ti-6Al-4V have been studied. Samples were heated into the fully {beta} phase condition and then slow cooled to allow diffusional transformation to {alpha}. This produced a microstructure of grain boundary {alpha} encircling colonies of Widmanstaetten {alpha}. Electron backscattered diffraction (EBSD) texture measurements showed that the {alpha} texture was markedly sharper than that calculated on a basis of equal variant probability, indicating that significant variant selection was occurring during diffusional transformation. Investigation of the {alpha} variants produced across prior {beta} grain boundaries has shown that the selection of variants during transformation is highly dependant on the crystallography of those boundaries. The effect of this crystallographic variant selection on the transformation texture has been modelled.

  4. Osteoblastic behavior to zirconium coating on Ti-6Al-4V alloy

    PubMed Central

    Lee, Bo-Ah; Kim, Hae-Jin; Xuan, Yun-Ze; Park, Yeong-Joon; Chung, Hyun-Ju

    2014-01-01

    PURPOSE The purpose of this study was to assess the surface characteristics and the biocompatibility of zirconium (Zr) coating on Ti-6Al-4V alloy surface by radio frequency (RF) magnetron sputtering method. MATERIALS AND METHODS The zirconium films were developed on Ti-6Al-4V discs using RF magnetron sputtering method. Surface profile, surface composition, surface roughness and surface energy were evaluated. Electrochemical test was performed to evaluate the corrosion behavior. Cell proliferation, alkaline phosphatase (ALP) activity and gene expression of mineralized matrix markers were measured. RESULTS SEM and EDS analysis showed that zirconium deposition was performed successfully on Ti-6Al-4V alloy substrate. Ti-6Al-4V group and Zr-coating group showed no significant difference in surface roughness (P>.05). Surface energy was significantly higher in Zr-coating group than in Ti-6Al-4V group (P<.05). No difference in cell morphology was observed between Ti-6Al-4V group and Zr-coating group. Cell proliferation was higher in Zr-coating group than Ti-6Al-4V group at 1, 3 and 5 days (P<.05). Zr-coating group showed higher ALP activity level than Ti-6Al-4V group (P<.05). The mRNA expressions of bone sialoprotein (BSP) and osteocalcin (OCN) on Zr-coating group increased approximately 1.2-fold and 2.1-fold respectively, compared to that of Ti-6Al-4V group. CONCLUSION These results suggest that zirconium coating on Ti-6Al-4V alloy could enhance the early osteoblast responses. This property could make non-toxic metal coatings on Ti-6Al-4V alloy suitable for orthopedic and dental implants. PMID:25551012

  5. Effect of UV irradiation on the surface Gibbs energy of Ti6Al4V and thermally oxidized Ti6Al4V.

    PubMed

    Pacha-Olivenza, M A; Gallardo-Moreno, A M; Méndez-Vilas, A; Bruque, J M; González-Carrasco, J L; González-Martín, M L

    2008-04-01

    Thermal oxidation of Ti6Al4V increases the thickness, modifies the structure, and changes the amount of alloying elements of the surface titanium dioxide layer with respect to the spontaneous passive layer of Ti6Al4V. The effects on the surface properties of Ti6Al4V and thermally oxidized Ti6Al4V after different periods of UV irradiation have been studied by measurement of water, formamide, and diiodomethane contact angles. The rate of modification of the water contact angle with the irradiation time is dependent on the surface treatment, but the water adhesion work, after an initial energetic step, follows a similar trend for both. Application of the Young equation together with the van Oss approach allowed evaluation of the surface Gibbs energy of the alloys. Similar to the water adhesion work, the surface Gibbs energy dependence on the irradiation time follows a similar trend for both samples and it is due to the change of the electron-donor parameter of the acid-base component. Also, a linear relationship common for both samples has been obtained between the cosines of the water contact angle and the formamide or diiodomethane contact angle. These facts indicate that the surface modification continuously produced by the UV irradiation is similar all along the process and similar for both samples after an energetic threshold for the thermally oxidized sample. It has been also tested that the hydrophilic-hydrophobic conversion is reversible for Ti6Al4V and Ti6Al4V thermally treated. PMID:18221751

  6. Laser remelting of Ti6AL4V using high power diode laser

    NASA Astrophysics Data System (ADS)

    Amaya-Vázquez, M. R.; Sánchez-Amaya, J. M.; Boukha, Z.; El Amrani, K.; Botana, F. J.

    2012-04-01

    Titanium alloys present excellent mechanical and corrosion properties, being widely employed in different industries such as medical, aerospace, automotive, petrochemical, nuclear and power generation, etc. Ti6Al4V is the α-β alloy most employed in industry. The modification of its properties can be achieved with convectional heat treatments and/or with laser processing. Laser remelting (LR) is a technology applied to Ti6Al4V by other authors with excimer and Nd-Yag laser with pure argon shielding gas to prevent risk of oxidation. In the present contribution, laser remelting has been applied for the first time to Ti6Al4V with a high power diode laser (with pure argon as shielding gas). Results showed that remelted samples (with medium energy densities) have higher microhardness and better corrosion resistance than Ti6Al4V base metal.

  7. Surface integrity after pickling and anodization of Ti-6Al-4V titanium alloy

    NASA Astrophysics Data System (ADS)

    Vermesse, Eric; Mabru, Catherine; Arurault, Laurent

    2013-11-01

    The surface integrity of Ti-6Al-4V titanium alloy was studied at different stages of surface treatments, especially pickling and compact anodization, through surface characteristics potentially worsening fatigue resistance.

  8. Materials Characterization of Electron Beam Melted Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Draper, Susan; Lerch, Brad; Rogers, Richard; Martin, Richard; Locci, Ivan; Garg, Anita

    2015-01-01

    An in-depth material characterization of Electron Beam Melted (EBM) Ti-6Al-4V material has been completed. Hot Isostatic Pressing (HIP) was utilized to close porosity from fabrication and also served as a material heat treatment to obtain the desired microstructure. The changes in the microstructure and chemistry from the powder to pre-HIP and post-HIP material have been analyzed. Computed tomography (CT) scans indicated porosity closure during HIP and high-density inclusions scattered throughout the specimens. The results of tensile and high cycle fatigue (HCF) testing are compared to conventional Ti-6Al-4V. The EBM Ti-6Al-4V had similar or superior mechanical properties compared to conventionally manufactured Ti-6Al-4V.

  9. Tribocorrosion behavior of veneering biomedical PEEK to Ti6Al4V structures.

    PubMed

    Sampaio, Miguel; Buciumeanu, Mihaela; Henriques, Bruno; Silva, Filipe S; Souza, Júlio C M; Gomes, José R

    2016-02-01

    In dentistry, prosthetic structures must be able to support masticatory loads combined with a high biocompatibility and wear resistance in the presence of a corrosive environment. In order to improve the simultaneous wear and corrosion response of highly biocompatible prosthetic structures, a veneering poly-ether-ether-ketone (PEEK) to Ti6Al4V substrate was assessed by tribocorrosion analyses under conditions mimicking the oral environment. Samples were synthesized by hot pressing the PEEK veneer onto Ti6Al4V cylinders. The tribocorrosion tests on Ti6Al4V or PEEK/Ti6Al4V samples were performed on a reciprocating ball-on-plate tribometer at 30N normal load, 1Hz and stroke length of 3mm. The tests were carried out in artificial saliva at 37°C. Open circuit potential (OCP) was measured before, during and after reciprocating sliding tests. The worn surfaces were characterized by scanning electron microscopy. The results revealed a lower wear rate on PEEK combined with a lower coefficient of friction (COF), when compared to Ti6Al4V. In fact, PEEK protected Ti6Al4V substrate against the corrosive environment and wear avoiding the release of metallic ions to the surrounding environment. PMID:26454136

  10. Development of porous Ti6Al4V/chitosan sponge composite scaffold for orthopedic applications.

    PubMed

    Guo, Miao; Li, Xiang

    2016-01-01

    A novel composite scaffold consisting of porous Ti6Al4V part filled with chitosan sponge was fabricated using a combination of electron beam melting and freeze-drying. The mechanical properties of porous Ti6Al4V part were examined via compressive test. The ultimate compressive strength was 85.35 ± 8.68 MPa and the compressive modulus was 2.26 ± 0.42 GPa. The microstructure of composite scaffold was characterized using scanning electron microscopy. The chitosan sponge filled in Ti6Al4V part exhibited highly porous and well-interconnected micro-pore architecture. The osteoblastic cells were seeded on scaffolds to test their seeding efficiency and biocompatibility. Significantly higher cell seeding efficiency was found on composite scaffold. The biological response of osteoblasts on composite scaffolds was superior in terms of improved cell attachment, higher proliferation, and well-spread morphology in relation to porous Ti6Al4V part. These results suggest that the Ti6Al4V/chitosan composite scaffold is potentially useful as a biomedical scaffold for orthopedic applications. PMID:26478418

  11. New Powder Metallurgical Approach to Achieve High Fatigue Strength in Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.; Kumar, Pankaj; Sun, Pei; Zak Fang, Z.; Koopman, Mark

    2016-05-01

    Recently, manufacturing of titanium by sintering and dehydrogenation of hydride powders has generated a great deal of interest. An overarching concern regarding powder metallurgy (PM) titanium is that critical mechanical properties, especially the high-cycle fatigue strength, are lower than those of wrought titanium alloys. It is demonstrated here that PM Ti-6Al-4V alloy with mechanical properties comparable (in fatigue strength) and exceeding (in tensile properties) those of wrought Ti-6Al-4V can be produced from titanium hydride powder, through the hydrogen sintering and phase transformation process. Tensile and fatigue behavior, as well as fatigue fracture mechanisms, have been investigated under three processing conditions. It is shown that a reduction in the size of extreme-sized pores by changing the hydride particle size distribution can lead to improved fatigue strength. Further densification by pneumatic isostatic forging leads to a fatigue strength of ~550 MPa, comparable to the best of PM Ti-6Al-4V alloys prepared by other methods and approaching the fatigue strengths of wrought Ti-6Al-4V alloys. The microstructural factors that limit fatigue strength in PM titanium have been investigated, and pathways to achieve greater fatigue strengths in PM Ti-6Al-4V alloys have been identified.

  12. Treating orthopedic prosthesis with diamond-like carbon: minimizing debris in Ti6Al4V.

    PubMed

    Oliveira, Luciane Y S; Kuromoto, Neide K; Siqueira, Carlos J M

    2014-10-01

    Prostheses are subject to various forms of failing mechanisms, including wear from ordinary patient motion. Superficial treatments can improve tribological properties of the contact pair, minimizing wear and increasing prostheses lifetime. One possibility is the diamond-like carbon (DLC) coating, where Carbon is deposited with variable ratio of sp(2)/sp(3) structures, leading to an increase in surface hardness. So in this research Ti6Al4V samples were coated with DLC using sputtering process to evaluate the debris release. The Ti6Al4V and Ti6Al4V plus DLC coating surfaces were analyzed using Raman spectroscopy and instrumented indentation (hardness). The wear behavior was tested using a reciprocating linear tribometer. The wear rate was smaller in the coated samples, producing less debris than the untreated Ti6Al4V alloy. Debris morphology was also evaluated, using scanning electronic microscopy, and it was observed that debris size from the coated samples were bigger than those observed from the uncoated Ti6Al4V alloy, above the size that generally triggers biological response from the host. PMID:24948374

  13. Fatigue behavior of Ti-6Al-4V alloy in saline solution with the surface modified at a micro- and nanoscale by chemical treatment.

    PubMed

    Claros, Cesar Adolfo Escobar; Oliveira, Diego Pedreira; Campanelli, Leonardo Contri; Pereira da Silva, Paulo Sergio Carvalho; Bolfarini, Claudemiro

    2016-10-01

    This work evaluated the influence of the surface modification using acid etching combined with alkaline treatment on the fatigue strength of Ti-6Al-4V ELI alloy. The topography developed by chemical surface treatments (CST) was examined by scanning electron microscopy (SEM) and confocal laser scanning microscopy (CLSM). Increased roughness and effective surface area were investigated and compared with the Ti-6Al-4V samples without modification. Surface composition was analyzed by energy dispersive X-ray spectroscopy (EDS). Axial fatigue resistance of polished and modified surfaces was determined by stepwise load increase tests and staircase test method. Light microscopy and SEM were employed to examine the fracture surface of the tested specimens. According to the results, a similar fatigue behavior was found and a negligible difference in the fatigue crack nucleation was observed for the Ti-6Al-4V with CST in comparison to the samples without treatment. PMID:27287139

  14. Characterization of Ti-6%Al-4%V and VascoMax C-350

    SciTech Connect

    Sunwoo, A J

    2005-02-07

    The {alpha}-{beta} Ti-6% Al-4% V (Ti64) alloy can be heat treated to meet the specified requirements of the applications. The as-received material from SLAC was given a solution heat treatment (SHT) to have a good strength and ductility combination. The SHT was done at 200 C below the Beta transus of 990 C for 15 min and air-cooled to 20 C. The designed microstructure consists of {beta} phase precipitates within the {alpha} phase matrix. The characterization of the as-received Ti64 alloy sheet microstructure reveals equiaxed, 10 {micro}m-sized grains on the flat surface and finer, 8 {micro}m-sized grains in the through thickness. Figures 1 and 2 show the microstructure of the alloy. The typical Ti64 microstructure is lamellar structure, consisting of alternating {alpha} and {beta} phases. In order for the alloy to have the micron sized, equiaxed grains, it had to undergo extensive wrought processing. The Vicker's microhardness numbers (VHN) showed that the slightly larger grained flat surface had a higher averaged value than the through thickness; 33 kg/mm{sup 2} vs. 30 kg/mm{sup 2}. The residual effect of wrought processing is still present even after the SHT to cause the small difference in the hardness values. The results of tensile tests conducted at LLNL and at BNL are given in Tables 2 and 1 in Appendices 1 and 2, respectively. The effects of the irradiation dosage damage on the tensile properties of the Ti64 are presented in Appendix 2. The as-received tensile specimens are not the standard specimens for testing. As shown in Attachment, Figure 1, only the 6 mm length is used in the reduced gage section of the specimens. As a result, a small change in the gage length will translate to a higher percentage change in elongation, giving higher elongation values than using the 30 mm length of the specimen. Since most of the deformation is concentrated in the reduced gage section, the present results are more accurate measurement of ductility. The Ti64 specimens

  15. Enhanced superplasticity and strength in modified Ti-6Al-4V alloys

    SciTech Connect

    Wert, J.A.; Paton, N.E.

    1983-12-01

    Beta-stabilizing elements were added Ti-6Al-4V alloy with a view to lowering its optimum superplastic forming temperature. The alloys modified with 2 wt pct Fe, Co, and Ni produced values of flow stress, strain rate sensitivity, and total elongation at 1088 K approaching those of the base Ti-6Al-4V alloy at its standard superplastic forming temperature of 1200 K. In addition to lowering the superplastic forming temperature, the beta-stabilizing elements also increased room temperature strength levels above those normally found for Ti-6Al-4V. The addition of beta-stabilizing elements raised resistance to deformation at room temperature, while lowering it at elevated temperatures. This result is explained by considering the effects of high-diffusivity beta stabilizers on deformation processes at room and elevated temperatures. 23 references.

  16. Porous Ti6Al4V alloys with enhanced normalized fatigue strength for biomedical applications.

    PubMed

    Li, Fuping; Li, Jinshan; Kou, Hongchao; Zhou, Lian

    2016-03-01

    In this paper, porous Ti6Al4V alloys for biomedical applications were fabricated by diffusion bonding of alloy meshes. The compression-compression fatigue behavior was studied. It results that porous Ti6Al4V alloys show enhanced normalized fatigue strength which is in the range of 0.5-0.55 at 10(6)cycles. The porosity has some effect on the absolute S-N curves but minor effect on the normalized S-N curves. The relationship between strain per cycle and number of cycles shows three distinct stages and the value of strain per cycle is constant in stage II. The reasons for the higher normalized fatigue strength of porous Ti6Al4V alloys are discussed based on the fatigue crack initiation and propagation. PMID:26706555

  17. Corrosion behavior of PIRAC nitrided Ti-6Al-4V surgical alloy.

    PubMed

    Starosvetsky, D; Shenhar, A; Gotman, I

    2001-02-01

    Hard titanium nitride (TiN) coatings were obtained on the surface of Ti-6Al-4V alloy using an original PIRAC nitriding method, based on annealing the samples under a low pressure of monatomic nitrogen created by selective diffusion of N from the atmosphere. PIRAC nitrided samples exhibited excellent corrosion resistance in Ringer's solution in both potentiodynamic and potentiostatic tests. The anodic current and metal ion release rate of PIRAC nitrided Ti-6Al-4V at the typical corrosion potential values were significantly lower than those of the untreated alloy. This, together with the excellent adhesion and high wear resistance of the TiN coatings, makes PIRAC nitriding an attractive surface treatment for Ti-6Al-4V alloy surgical implants. PMID:15348321

  18. Lattice variations of Ti-6Al-4V alloy with hydrogen content

    SciTech Connect

    Zhu Tangkui Li, Miaoquan

    2011-07-15

    Effect of hydrogen content on the lattice parameter of Ti-6Al-4V alloy has been investigated by X-ray diffraction. The experimental results show that the solution of hydrogen in the Ti-6Al-4V alloy affects significantly on the lattice parameters of {alpha}, {beta} and {delta} phases, especially the {beta} phase. Furthermore, the critical hydrogen content of {delta} hydride formation for Ti-6Al-4V alloy is 0.385 wt.%. When the hydrogen content is lower than the critical hydrogen content, the {delta} hydride cannot precipitate and the lattice parameter ({alpha}) of {beta} phase linearly increases with the increasing of hydrogen content. When the hydrogen content is higher than the critical hydrogen content, the {delta} hydride precipitates and the lattice parameter ({alpha}) of {beta} phase varies inconspicuously with hydrogen content. In addition, the effects of lattice variations and {delta} hydride formation on microstructure are discussed. The {alpha}/{beta} interfaces of lamellar transformed {beta} phase become fuzzy with the increasing of hydrogen content because of the lattice expansion of {beta} phase. Compared with that of the Ti-6Al-4V alloy at low hydrogen content ({<=} 0.385 wt.%), the contrasts of primary {alpha} phase and transformed {beta} phase of Ti-6Al-4V alloy at high hydrogen content ({>=} 0.385 wt.%) were completely reversed due to the formation of {delta} hydride. - Research Highlights: {yields} A novel method for determining {delta} hydride in Ti-6Al-4V alloy is presented. {yields} The critical hydrogen content of {delta} hydride formation is 0.385 wt.%. {yields} The lattice parameter of {beta} phase can be expressed as follows: a=0.323(1+9.9x10{sup -2}C{sub H}) . {yields} Precipitation of {delta} hydride has a significant influence on the microstructure. {yields} The {alpha}/{beta} interfaces of transformed {beta} phase became fuzzy in the hydrogenated alloy.

  19. Shot peening for Ti-6Al-4V alloy compressor blades

    NASA Technical Reports Server (NTRS)

    Carek, Gerald A.

    1987-01-01

    A text program was conducted to determine the effects of certain shot-peening parameters on the fatigue life of the Ti-6Al-4V alloys as well as the effect of a demarcation line on a test specimen. This demarcation line, caused by an abrupt change from untreated surface to shot-peened surface, was thought to have caused the failure of several blades in a multistage compressor at the NASA Lewis Research Center. The demarcation line had no detrimental effect upon bending fatigue specimens tested at room temperature. Procedures for shot peening Ti-6Al-4V compressor blades are recommended for future applications.

  20. Isentropic Compression Driven by High-Explosive Application to TI-6AL-4V

    NASA Astrophysics Data System (ADS)

    Voltz, C.; Sollier, A.; Maillet, J.-B.; Bouyer, V.

    2009-12-01

    We report on an isentropic compression experiment of Ti-6Al-4V alloy based on the use of the release of detonation products from a high-explosive to generate a ramp wave compression in a multisteps target. VISAR and DLI measurements of the rear free surface velocities of the different steps allow computing the sound velocity of the material during its compression, which is characteristic of the EOS of the material. The experimental device is described and the sound velocity measurements are analyzed. We obtain Ti-6Al-4V strength along the compression up to 15 GPa. The results are compared with two dimensional elastic-plastic simulations.

  1. Ultrafine-grained structure formation in Ti-6Al-4V alloy via warm swaging

    NASA Astrophysics Data System (ADS)

    Klimova, M.; Boeva, M.; Zherebtsov, S.; Salishchev, G.

    2014-08-01

    The influence of warm swaging on the structure and properties of Ti-6Al-4V alloy was studied. Warm swaging of the alloy in the interval 680-500°C with the total strain of ɛ=2.66 was found to be resulted in the formation of a homogeneous globular microstructure with a grain size of 0.4 μm in both longitudinal and transversal sections. Room temperature tensile strength and tensile elongation of the swaged alloy was 1315MPa and 10.5%, respectively. Ultrafine-grained Ti-6Al-4V alloy produced by swaging exhibited good workability at 600-700 °C.

  2. Fretting corrosion of CoCrMo and Ti6Al4V interfaces.

    PubMed

    Swaminathan, Viswanathan; Gilbert, Jeremy L

    2012-08-01

    Mechanically assisted corrosion (fretting corrosion, tribocorrosion etc.,) of metallic biomaterials is a primary concern for numerous implant applications, particularly in the performance of highly-loaded medical devices. While the basic underlying concepts of fretting corrosion or tribocorrosion and fretting crevice corrosion are well known, there remains a need to develop an integrated systematic method for the analysis of fretting corrosion involving metal-on-metal contacts. Such a method can provide detailed and quantitative information on the processes present and explore variations in surfaces, alloys, voltages, loadings, motion and solution conditions. This study reports on development of a fretting corrosion test system and presents elements of an in-depth theoretical fretting corrosion model that incorporates both the mechanical and the electrochemical aspects of fretting corrosion. To demonstrate the capabilities of the new system and validate the proposed model, experiments were performed to understand the effect of applied normal load on fretting corrosion performance of Ti6Al4V/Ti6Al4V, CoCrMo/Ti6Al4V, and CoCrMo/CoCrMo material couples under potentiostatic conditions with a fixed starting surface roughness. The results of this study show that fretting corrosion is affected by material couples, normal load and the motion conditions at the interface. In particular, fretting currents and coefficient of friction (COF) vary with load and are higher for Ti6Al4V/Ti6Al4V couple reaching 3 mA/cm(2) and 0.63 at about 73 MPa nominal contact stress, respectively. Ti6Al4V coupled with CoCrMo displayed lower currents (0.6 mA/cm(2)) and COF (0.3), and the fretting corrosion behavior was comparable to CoCrMo/CoCrMo couple (1.2 mA/cm(2) and 0.3, respectively). Information on the mechanical energy dissipated at the interface, the sticking behavior, and the load dependence of the inter-asperity distance calculated using the model elucidated the influence of

  3. Investigation of Aging Processes of Ti-6Al-4 V Powder Material in Laser Melting

    NASA Astrophysics Data System (ADS)

    Seyda, V.; Kaufmann, N.; Emmelmann, C.

    Laser melting of titanium material, e.g. Ti-6Al-4 V, offers great potential in manufacturing automotive components, lightweight structures and medical implants. In order to achieve required mechanical properties of laser melted components quality of powder materials is essential. Unmelted powder is recycled and reused in a subsequent process. Due to repeated recycling it is suggested that powder material changes. In this paper aging processes of Ti-6Al-4 V powder are studied. It was observed that powder particles coarsen and flowability increases. Comparing examined powder characteristics to bulk material properties it was noticed that there are significant effects of aged powder on laser melted components.

  4. Ti-6Al-4V Additively Manufactured by Selective Laser Melting with Superior Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Xu, W.; Sun, S.; Elambasseril, J.; Liu, Q.; Brandt, M.; Qian, M.

    2015-03-01

    The Achilles' heel of additively manufactured Ti-6Al-4V by selective laser melting (SLM) is its inferior mechanical properties compared with its wrought (forged) counterparts. Acicular α' martensite resulted from rapid cooling by SLM is primarily responsible for high strength but inadequate tensile ductility achieved in the as-fabricated state. This study presents a solution to eliminating the adverse effect of the nonequilibrium α' martensite. This is achieved by enabling in situ martensite decomposition into a novel ultrafine (200-300 nm) lamellar ( α + β) microstructure via the selection of an array of processing variables including the layer thickness, energy density, and focal offset distance. The resulting tensile elongation reached 11.4% while the yield strength was kept above 1100 MPa. These properties compare favorably with those of mill-annealed Ti-6Al-4V consisting of globular α and β. The fatigue life of SLM-fabricated Ti-6Al-4V with an ultrafine lamellar ( α + β) structure has approached that of the mill-annealed counterparts and is much superior to that of SLM-fabricated Ti-6Al-4V with α' martensite.

  5. Microstructure and tribological behaviors of Ti6Al4V alloy treated by plasma Ni alloying

    NASA Astrophysics Data System (ADS)

    Wang, Zhenxia; He, Zhiyong; Wang, Yingqin; Liu, Xiaoping; Tang, Bin

    2011-09-01

    Ni modified layer was prepared on surface of the Ti6Al4V substrate by plasma surface alloying technique. Surface morphology, micro-structure, composition distribution, phase structure, and microhardness of the Ni modified layer were analyzed. Tribological performance of the Ni modified layer and Ti6Al4V substrate was investigated by using pin-on-disc tribometer. The results indicate that roughness of the Ni modified layer was increased due to formation of the micro-convex on the modified surface. The concentration of Ni gradually decreased from the surface to interior. The maximum content of Ni atoms was nearly 90%. The modified layer was composed of TiNi, Ti2Ni and Ti phases. The maximum microhardness of the Ni modified layer was about 677 HV0.025 which was increased about two-fold of microhardness of the control Ti6Al4V substrate. Wear resistance of the Ni modified layer was improved obviously, and showed micro-abrasion wearing. The strengthened mechanism of the as-treated Ti6Al4V alloy is discussed.

  6. Corrosion behavior of cast Ti-6Al-4V alloyed with Cu.

    PubMed

    Koike, Marie; Cai, Zhuo; Oda, Yutaka; Hattori, Masayuki; Fujii, Hiroyuki; Okabe, Toru

    2005-05-01

    It has recently been found that alloying with copper improved the inherently poor grindability and wear resistance of titanium. This study characterized the corrosion behavior of cast Ti-6Al-4V alloyed with copper. Alloys (0.9 or 3.5 mass % Cu) were cast with the use of a magnesia-based investment in a centrifugal casting machine. Three specimen surfaces were tested: ground, sandblasted, and as cast. Commercially pure titanium and Ti-6Al-4V served as controls. Open-circuit potential measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air + 10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was conducted in the same medium deaerated by N(2) + 10% CO(2). Polarization resistance (R(p)), Tafel slopes, and corrosion current density (I(corr)) were determined. A passive region occurred for the alloy specimens with ground and sandblasted surfaces, as for CP Ti. However, no passivation was observed on the as-cast alloys or on CP Ti. There were significant differences among all metals tested for R(p) and I(corr) and significantly higher R(p) and lower I(corr) values for CP Ti compared to Ti-6Al-4V or the alloys with Cu. Alloying up to 3.5 mass % Cu to Ti-6Al-4V did not change the corrosion behavior. Specimens with ground or sandblasted surfaces were superior to specimens with as-cast surfaces. PMID:15744719

  7. XPS Analysis of Ti6Al4V Oxidation Under UHV Conditions

    NASA Astrophysics Data System (ADS)

    Hierro-Oliva, M.; Gallardo-Moreno, A. M.; González-Martín, M. L.

    2014-12-01

    Oxidation of Ti6Al4V is studied by X-ray photoelectron spectroscopy (XPS). Oxide layer growth was monitored on the Ti6Al4V surface for 24 hours. The surface was previously etched with Ar+ ions under ultra-high vacuum conditions. XPS spectra show that TiO and Ti2O3, together with Al2O3, were the earliest oxides formed. Vanadium, despite being detected in its elementary form in the bulk, was not found in any of its oxidized states. TiO2, directly related to the good performance of Ti6Al4V for biomedical applications, did not contribute significantly to the passive layer at the beginning; nevertheless, it was identified after the oxidation process progressed to a more advanced stage. This behavior indicates that reoxidation of Ti6Al4V permits auto-healing of its passive layer, with the presence of TiO2, even in conditions of low oxygen availability.

  8. XPS Analysis of Ti6Al4V Oxidation Under UHV Conditions

    NASA Astrophysics Data System (ADS)

    Hierro-Oliva, M.; Gallardo-Moreno, A. M.; González-Martín, M. L.

    2014-09-01

    Oxidation of Ti6Al4V is studied by X-ray photoelectron spectroscopy (XPS). Oxide layer growth was monitored on the Ti6Al4V surface for 24 hours. The surface was previously etched with Ar+ ions under ultra-high vacuum conditions. XPS spectra show that TiO and Ti2O3, together with Al2O3, were the earliest oxides formed. Vanadium, despite being detected in its elementary form in the bulk, was not found in any of its oxidized states. TiO2, directly related to the good performance of Ti6Al4V for biomedical applications, did not contribute significantly to the passive layer at the beginning; nevertheless, it was identified after the oxidation process progressed to a more advanced stage. This behavior indicates that reoxidation of Ti6Al4V permits auto-healing of its passive layer, with the presence of TiO2, even in conditions of low oxygen availability.

  9. Functionally graded Ti6Al4V and Inconel 625 by Laser Metal Deposition

    NASA Astrophysics Data System (ADS)

    Pulugurtha, Syamala R.

    The objective of the current work was to fabricate a crack-free functionally graded Ti6Al4V and Inconel 625 thin wall structure by Laser Metal Deposition (LMD). One potential application for the current material system is the ability to fabricate a functionally graded alloy that can be used in a space heat exchanger. The two alloys, Inconel 625 and Ti6Al4V are currently used for aerospace applications. They were chosen as candidates for grading because functionally grading those combines the properties of high strength/weight ratio of Ti6Al4V and high temperature oxidation resistance of Inconel 625 into one multifunctional material for the end application. However, there were challenges associated with the presence of Ni-Ti intermetallic phases (IMPs). The study focused on several critical areas such as (1) understanding microstructural evolution, (2) reducing macroscopic cracking, and (3) reducing mixing between graded layers. Finite element analysis (FEA) was performed to understand the effect of process conditions on multilayer claddings for simplified material systems such as SS316L and Inconel 625 where complex microstructures did not form. The thermo-mechanical models were developed using Abaqus(TM) (and some of them experimentally verified) to predict temperature-gradients; remelt layer depths and residual stresses. Microstructure evolution along the functionally graded Ti6Al4V and Inconel 625 was studied under different processing and grading conditions. Thermodynamic modeling using Factsage (v 6.1) was used to construct phase diagrams and predict the possible equilibrium major/minor phases (verified experimentally by XRD) that may be present along the functionally graded Ti6Al4V and Inconel 625 thin wall structures.

  10. Improving the osteointegration of Ti6Al4V by zeolite MFI coating.

    PubMed

    Li, Yong; Jiao, Yilai; Li, Xiaokang; Guo, Zheng

    2015-05-01

    Osteointegration is crucial for success in orthopedic implantation. In recent decades, there have been numerous studies aiming to modify titanium alloys, which are the most widely used materials in orthopedics. Zeolites are solid aluminosilicates whose application in the biomedical field has recently been explored. To this end, MFI zeolites have been developed as titanium alloy coatings and tested in vitro. Nevertheless, the effect of the MFI coating of biomaterials in vivo has not yet been addressed. The aim of the present work is to evaluate the effects of MFI-coated Ti6Al4V implants in vitro and in vivo. After surface modification, the surface was investigated using field emission scanning electron microscopy (FE-SEM) and energy dispersive spectroscopy (EDS). No difference was observed regarding the proliferation of MC3T3-E1 cells on the Ti6Al4V (Ti) and MFI-coated Ti6Al4V (M-Ti) (p > 0.05). However, the attachment of MC3T3-E1 cells was found to be better in the M-Ti group. Additionally, ALP staining and activity assays and quantitative real-time RT-PCR indicated that MC3T3-E1 cells grown on the M-Ti displayed high levels of osteogenic differentiation markers. Moreover, Van-Gieson staining of histological sections demonstrated that the MFI coating on Ti6Al4V scaffolds significantly enhanced osteointegration and promoted bone regeneration after implantation in rabbit femoral condylar defects at 4 and 12 weeks. Therefore, this study provides a method for modifying Ti6Al4V to achieve improved osteointegration and osteogenesis. PMID:25757911

  11. Laser Processed TiN Reinforced Ti6Al4V Composite Coatings

    PubMed Central

    Balla, Vamsi Krishna; Bhat, Abhimanyu; Bose, Susmita; Bandyopadhyay, Amit

    2011-01-01

    The purpose of this first generation investigation is to evaluate fabrication, in vitro cytotoxicity, cell-materials interactions and tribological performance of TiN particle reinforced Ti6Al4V composite coatings for potential wear resistant load bearing implant applications. The microstructural analysis of the composites was performed using scanning electron microscope and phase analysis was done with X-ray diffraction. In vitro cell-materials interactions, using human fetal osteoblast cell line, have been assessed on these composite coatings and compared with Ti6Al4V alloy control samples. The tribological performance of the coatings were evaluated, in simulated body fluids, up to 1000 m sliding distance under 10N normal load. The results show that the composite coatings contain distinct TiN particles embedded in α + β phase matrix. The average top surface hardness of Ti6Al4V alloy increased from 394 ± 8 HV to 1138 ± 61 HV with 40 wt.% TiN reinforcement. Among the composite coatings, the coatings reinforced with 40 wt. % TiN exhibited the highest wear resistance of 3.74 × 10-6 mm3/Nm, which is lower than the wear rate, 1.04 × 10-5 mm3/Nm, of laser processed CoCrMo alloy tested under identical experimental conditions. In vitro biocompatibility study showed that these composite coatings were non-toxic and provides superior cell-material interactions compared to Ti6Al4V control, as a result of their high surface energy. In summary, excellent in vitro wear resistance and biocompatibility of present laser processed TiN reinforced Ti6Al4V alloy composite coatings clearly show their potential as wear resistant contact surfaces for load bearing implant applications. PMID:22301169

  12. Improved tribological behavior of boron implanted Ti-6Al-4V

    SciTech Connect

    Baker, N.P.; Walter, K.C.; Nastasi, M.

    1998-03-01

    Boron implanted of Ti6Al4V has been conducted at combinations of 32 and 40 keV to supplement that done previously at 75 keV. Shallower boron depth profiles with higher B-concentrations in the Ti64 surface have been obtained by tailoring the combinations of ion energy and dose. This work used three different ion energy and dose combinations of 4 {times} 10{sup 17} B-at/cm{sup 2} at 40 keV plus 2 {times} 10{sup 17} B-at/cm{sup 2} at 32 keV, 4 {times} 10{sup 17} B-at/cm{sup 2} at 40 keV, and 4 {times} 10{sup 17} B-at/cm{sup 2} at 32 keV plus 2 {times} 10{sup 17} B-at/cm{sup 2} at 40 keV. Comparisons are made between Ti6Al4V with a shallow implanted boron depth profile, Ti6Al4V with a deeper boron depth profile and nitrogen implanted using a plasma source ion implantation process. It has been previously shown that while boron implanted Ti64 has a {approximately} 30% higher surface hardness than nitrogen implanted Ti64, the N-implantation reduced the wear coefficient of Ti64 by 25--120x, while B-implantation reduced the wear coefficient by 6.5x or less. The results show that no significant improvement is made in the wear resistance of boron implanted Ti6Al4V by increasing the concentration of boron at the surface from approximately 10% to 43%. Transmission electron microscopy (TEM) and selected area diffraction (SAD) indicated the formation of crystalline TiB in the implanted surface layer. Shallower depth profiles result in reductions of the Ti6Al4V wear coefficient by 6.5x or less which is the same result obtained earlier with the deeper boron depth profile. Surface hardness of Ti6Al4V with shallower boron depth profiles was improved approximately 10% compared to the results previously acquired with deeper boron depth profiles.

  13. Improving the osteointegration of Ti6Al4V by zeolite MFI coating

    SciTech Connect

    Li, Yong; Jiao, Yilai; Li, Xiaokang; Guo, Zheng

    2015-05-01

    Osteointegration is crucial for success in orthopedic implantation. In recent decades, there have been numerous studies aiming to modify titanium alloys, which are the most widely used materials in orthopedics. Zeolites are solid aluminosilicates whose application in the biomedical field has recently been explored. To this end, MFI zeolites have been developed as titanium alloy coatings and tested in vitro. Nevertheless, the effect of the MFI coating of biomaterials in vivo has not yet been addressed. The aim of the present work is to evaluate the effects of MFI-coated Ti6Al4V implants in vitro and in vivo. After surface modification, the surface was investigated using field emission scanning electron microscopy (FE-SEM) and energy dispersive spectroscopy (EDS). No difference was observed regarding the proliferation of MC3T3-E1 cells on the Ti6Al4V (Ti) and MFI-coated Ti6Al4V (M−Ti) (p > 0.05). However, the attachment of MC3T3-E1 cells was found to be better in the M−Ti group. Additionally, ALP staining and activity assays and quantitative real-time RT-PCR indicated that MC3T3-E1 cells grown on the M−Ti displayed high levels of osteogenic differentiation markers. Moreover, Van-Gieson staining of histological sections demonstrated that the MFI coating on Ti6Al4V scaffolds significantly enhanced osteointegration and promoted bone regeneration after implantation in rabbit femoral condylar defects at 4 and 12 weeks. Therefore, this study provides a method for modifying Ti6Al4V to achieve improved osteointegration and osteogenesis. - Highlights: • Osteointegration is a crucial factor for orthopedic implants. • We coated MFI zeolite on Ti6Al4V substrates and investigated the effects in vitro and in vivo. • The MFI coating displayed good biocompatibility and promoted osteogenic differentiation in vitro. • The MFI coating promoted osteointegration and osteogenesis peri-implant in vivo.

  14. Nanometer-scale surface modification of Ti6Al4V alloy for orthopedic applications.

    PubMed

    Xie, Jianhui; Luan, Ben Li

    2008-01-01

    This communication presents a novel technology to enhance the biocompatibility of bioinert Ti6Al4V alloy as implant materials for orthopaedic application. The surface of Ti6Al4V alloy was electrochemically activated in NaOH solution to create a porous structure with nanometer topographic features and an alkaline environment, thus promoting the formation of bone-like hydroxyapatite coating and enhancing the bonding strength of the coating. This innovative activation process was proved to be effective and essential. The activated surface was confirmed to be pure TiO2 and the formed coating was characterized of pure hydroxyapatite with a nanometer-scaled grain size structure by means of XPS, FESEM/SEM/EDX, XRD, and TEM techniques. PMID:17600328

  15. Evaluation of Ti-6Al-4V surface treatments for use with a polyphenylquinoxaline adhesive

    NASA Technical Reports Server (NTRS)

    Progar, D. J.

    1986-01-01

    Three surface treatments for Ti-6Al-4V adherends were evaluated using a thermoplastic polymer monoether polyphenylquinoxaline, MEPPQ, which had been shown in previous studies to have good potential as a high temperature adhesive for aerospace applications. Initial results based on long term thermal exposure at 232 C (450 F) using the phosphate-fluoride (PF) and chromic acid anodized (CAA) treatments with MEPPQ adhesive were not encouraging. A significant improvement in strength retention and a change in failure mode (cohesive) at 232 C (450F) was found for the SHA treated specimens compared to the PF and CAA treatments. Although an improvement in long term thermal durability was obtained with the SHA treatment of Ti-6Al-4V, an improved surface treatment with better long term durability is still required for aerospace applications.

  16. Evaluation of Ti-6Al-4V surface treatments for use with a polyphenylquinoxaline adhesive

    NASA Technical Reports Server (NTRS)

    Progar, Donald J.

    1987-01-01

    Three surface treatments for Ti-6Al-4V adherends were evaluated using a thermoplastic polymer monoether polyphenylquinoxaline, MEPPQ, which had been shown in previous studies to have good potential as a high temperature adhesive for aerospace applications. Initial results based on long term thermal exposure at 232 C (450 F) using the phosphate-fluoride (PF) and chromic acid anodized (CAA) treatments with MEPPQ adhesive were not encouraging. A significant improvement in strength retention and a change in failure mode (cohesive) at 232 C (450 F) was found for the SHA treated specimens compared to the PF and CAA treatments. Although an improvement in long term thermal durability was obtained with the SHA treatment of Ti-6Al-4V, an improved surface treatment with better long term durability is still required for aerospace applications.

  17. Ultrasonic cavitation erosion of gas nitrided Ti-6Al-4V alloys.

    PubMed

    Mitelea, I; Dimian, E; Bordeaşu, I; Crăciunescu, C

    2014-07-01

    Ultrasonic cavitation erosion experiments were performed on Ti-6Al-4V alloys samples in annealed, nitrided and nitrided and subsequently heat treated state. The protective oxide layer formed as a result of annealing and heat treatment after nitriding is eliminated after less than 30 min cavitation time, while the nitride layer lasts up to 90 min cavitation time. Once the protective layer is removed, the cavitation process develops by grain boundary erosion, leading to the expulsion of grains from the surface. The gas nitrided Ti-6Al-4V alloy, forming a TixN surface layer, proved to be a better solution to improve the cavitation erosion resistance, compared to the annealed and nitrided and heat treated state, respectively. The analysis of the mean depth of erosion rate at 165 min cavitation time showed an improvement of the cavitation erosion resistance of the nitrided samples of up to 77% higher compared to the one of the annealed samples. PMID:24500067

  18. Investigation of Ti6Al4V Orthogonal Cutting Numerical Simulations using Different Material Models

    SciTech Connect

    Alvarez, Roberto

    2010-06-15

    Titanium alloys are materials considered as extremely difficult to cut and titanium alloy Ti6Al4V is a reference in machining of titanium. The segmented (saw toothed) chip morphology has attracted great interest in researchers because the understanding of the saw-toothed chip morphology helps to understand the chip formation mechanisms. In this study, the effect of different constitutive models on the saw-toothed chip morphology is examined in machining Ti6Al4V. The paper presents the influence of eight material constitutive modelling in the simulation of segmented chip formation. A critical comparison of outstanding process outputs as cutting force, temperature and measurable parameters for segmented chips is carried out to compare and discuss the performance of the eight different material models to each other and with experimental data.

  19. Microstructure evolution and grain refinement of Ti-6Al-4V alloy by laser shock processing

    NASA Astrophysics Data System (ADS)

    Ren, X. D.; Zhou, W. F.; Liu, F. F.; Ren, Y. P.; Yuan, S. Q.; Ren, N. F.; Xu, S. D.; Yang, T.

    2016-02-01

    Microstructure evolution and grain refinement of Ti-6Al-4V alloy after laser shock processing (LSP) are systematically investigated in this paper. Laser shock waves were induced by a Q-switched Nd:YAG laser system operated with a wave-length of 1064 nm and 10 ns pulse width. The microstructures of LSP samples were characterized by scanning electron microscopy (SEM) and transmission electron microscope (TEM). Present results indicate that the surface hardness of samples subjected to LSP impacts has significantly improved. Multidirectional twin intersections and dislocation movements lead to grain subdivision in α phase with ultra-high plastic deformation. High-density dislocations are found in β phase. Multidirectional twin intersections and division of sub-grain boundaries play an important role in the grain refinement of Ti-6Al-4V alloy under LSP loading conditions.

  20. Reducing Wear of Steel Rolling Against Ti6Al4V Operating in Vacuum

    NASA Technical Reports Server (NTRS)

    Krantz, Timothy L.

    2014-01-01

    This work was motivated by a qualification test of a mechanism for a space telescope. During the test undesired wear debris was formed. In this project alterative materials and coatings were tested with intent to reduce wear and debris when steel has a misaligned rolling contact against Ti6Al4V. Testing was done using a vacuum roller rig mimicking the mechanism's contact conditions. Ten configurations were tested. Most configurations resulted in significant debris. A sputtered 1-micrometer-thick nan-ocomposite molybdenum disulfide (MoS2) film provided the best wear protection. The best configuration made use of the MoS2 coating on both materials, and in preparing for sputtering the anodized Ti6Al4V working surface was smoothed using an ultrasonic process.

  1. Fatigue behavior of SiC reinforced Ti/6Al-4V/ at 650 C

    NASA Technical Reports Server (NTRS)

    Bhatt, R. T.; Grimes, H. H.

    1982-01-01

    Axial, low cycle fatigue properties of 25 and 44 fiber vol pct SiC/Ti(6Al-4V) composites, measured at 650 C, were compared with the fatigue properties of unreinforced Ti(6Al-4V) at the same temperature. A prior study of the fatigue behavior of this composite system at room temperature indicated that the SiC fiber reinforcement did not provide the anticipated improvement of fatigue resistance of this alloy. At 650 C, the composite fatigue properties degraded somewhat from those at room temperature. However, these properties degraded more for the unreinforced matrix at 650 C with the result that the composite fatigue strength was two to three times the fatigue strength of the matrix alloy. The reasons for this reversal are discussed in terms of crack initiation at broken fibers and residual matrix stresses.

  2. HOS cell adhesion on Ti6Al4V surfaces texturized by laser engraving

    NASA Astrophysics Data System (ADS)

    Sandoval Amador, A.; Carreño Garcia, H.; Escobar Rivero, P.; Peña Ballesteros, D. Y.; Estupiñán Duran, H. A.

    2016-02-01

    The cell adhesion of the implant is determinate by the chemical composition, topography, wettability, surface energy and biocompatibility of the biomaterial. In this work the interaction between human osteosarcoma HOS cells and textured Ti6Al4V surfaces were evaluated. Ti6Al4V surfaces were textured using a CO2 laser in order to obtain circular spots on the surfaces. Test surfaces were uncoated (C1) used as a control surface, and surfaces with points obtained by laser engraving, with 1mm spacing (C2) and 0.5mm (C3). The HOS cells were cultured in RPMI-1640 medium with 10% fetal bovine serum and 1% antibiotics. No cells toxicity after one month incubation time occurred. The increased cell adhesion and cell spreading was observed after 1, 3 and 5 days without significant differences between the sample surfaces (C2 and C3) and control (uncoated) at the end of the experiment.

  3. Surface Oxidation of Ti-6Al-4V for Bio-Implant Application

    NASA Astrophysics Data System (ADS)

    Biswas, A.; Bhattacharjee, U.; Manna, I.; Dutta Majumdar, J.

    The present study aims at enhancing the wear resistance and biocompatibility of Ti-6Al-4V by forming a thin layer of oxide. Surface oxidation has been carried out by controlled heating of the surface of Ti-6Al-4V substrate in air at the temperature ranging from 400-600°C and time from 25-60 h. The phase formed under thermal oxidation was predominantly the rutile and anatase phase. The thickness of the oxide layer varied from 1.5-7.0 μm. The microhardness on the surface was significantly improved as compared to the as-received substrate. Both the corrosion resistance property and biocompatibility were improved.

  4. Additive manufactured Ti6Al4V scaffolds with the RF- magnetron sputter deposited hydroxyapatite coating

    NASA Astrophysics Data System (ADS)

    Chudinova, E.; Surmeneva, M.; Koptioug, A.; Scoglund, P.; Surmenev, R.

    2016-01-01

    Present paper reports on the results of surface modification of the additively manufactured porous Ti6Al4V scaffolds. Radio frequency (RF) magnetron sputtering was used to modify the surface of the alloy via deposition of the biocompatible hydroxyapatite (HA) coating. The surface morphology, chemical and phase composition of the HA-coated alloy were studied. It was revealed that RF magnetron sputtering allows preparing a homogeneous HA coating onto the entire surface of scaffolds.

  5. Static High Pressure X-Ray Diffraction of TI-6AL-4V

    NASA Astrophysics Data System (ADS)

    Chesnut, Gary N.; Velisavljevic, Nenad; Sanchez, Lilliana

    2007-12-01

    Ti-6Al-4V was examined under static-high pressure conditions using a diamond anvil cell. The angle-dispersive x-ray diffraction experiments were performed at the Advanced Photon Source, Argonne National Laboratory. Radial and axial geometry were used to examine multiple samples. The purpose of the experiment was to generate pressure-volume data at room temperature (which is non-existent in literature) and to examine deviatoric stress effects on such a hard alloy.

  6. Radiographic inspection of porosity in Ti-6Al-4V laser-welded joints.

    PubMed

    Nuñez-Pantoja, Juliana Maria Costa; Takahashi, Jessica Mie Ferreira Koyama; Nóbilo, Mauro Antônio de Arruda; Consani, Rafael Leonardo Xediek; Mesquita, Marcelo Ferraz

    2011-01-01

    Widely used in dentistry, Ti-6Al-4V alloy is difficult to cast and solder, as it frequently exhibits pores inside the structure. This study was conducted to evaluate the effect of joint openings and diameters of laser-welded joints executed in Ti-6Al-4V structures on the presence of pores as checked by radiographic procedures. Sixty dumbbell rods with central diameters of 1.5, 2.0 and 3.5 mm were created from Ti-6Al-4V-wrought bars. Specimens were sectioned and welded using two joint openings (0.0 and 0.6 mm). The combination of variables created six groups (n = 10). Laser welding was executed using 360V/8ms (1.5 and 2.0 mm) and 380V/9ms (3.5 mm), with the focus and frequency set to zero. The joints were finished, polished and submitted to radiographic examination. The radiographs were visually examined for the presence of pores in the joints, qualitatively. The percentage of radiographic presence of pores was calculated without counting pores per joint. Data were analyzed using a chi-square test (α = 0.05). For the 1.5-mm specimens, the incidence of pore presence was significantly higher (p = 0.0001) when using 0.6-mm joint openings (40%) compared to 0.0-mm openings (0%). For the 2.0-mm specimens, there was no significant difference between groups (p = 0.2008). However, for the 3.5-mm specimens, the incidence of pore presence was lower (p = 0.0061) for 0.6-mm openings (50%) compared to 0.0-mm openings (70%). Therefore, laser welding of Ti-6Al-4V structures with thin diameters provides the best condition for the juxtaposition of the parts. PMID:21359490

  7. Fractographic observations of Ti-6Al-4V alloy fatigued in vacuum.

    NASA Technical Reports Server (NTRS)

    Ritter, D. L.; Wei, R. P.

    1971-01-01

    These observations were made as part of a study of the influence of temperature and chemical environment on fatigue-crack growth. The results obtained, along with additional fractographic results in other environments, suggest that the mechanism for fatigue-crack growth in the Ti-6Al-4V alloy is basically similar (striations are observed) for a wide range of environments. In addition to ?vacuum,' these environments include distilled water, ?dry' and ?wet' air, ?dry' hydrogen, and ?dry' and ?wet' argon.

  8. Microstructure-Tensile Properties Correlation for the Ti-6Al-4V Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing; Guo, Ping

    2015-04-01

    Finding the quantitative microstructure-tensile properties correlations is the key to achieve performance optimization for various materials. However, it is extremely difficult due to their non-linear and highly interactive interrelations. In the present investigation, the lamellar microstructure features-tensile properties correlations of the Ti-6Al-4V alloy are studied using an error back-propagation artificial neural network (ANN-BP) model. Forty-eight thermomechanical treatments were conducted to prepare the Ti-6Al-4V alloy with different lamellar microstructure features. In the proposed model, the input variables are microstructure features including the α platelet thickness, colony size, and β grain size, which were extracted using Image Pro Plus software. The output variables are the tensile properties, including ultimate tensile strength, yield strength, elongation, and reduction of area. Fourteen hidden-layer neurons which can make ANN-BP model present the most excellent performance were applied. The training results show that all the relative errors between the predicted and experimental values are within 6%, which means that the trained ANN-BP model is capable of providing precise prediction of the tensile properties for Ti-6Al-4V alloy. Based on the corresponding relations between the tensile properties predicted by ANN-BP model and the lamellar microstructure features, it can be found that the yield strength decreases with increasing α platelet thickness continuously. However, the α platelet thickness exerts influence on the elongation in a more complicated way. In addition, for a given α platelet thickness, the yield strength and the elongation both increase with decreasing β grain size and colony size. In general, the β grain size and colony size play a more important role in affecting the tensile properties of Ti-6Al-4V alloy than the α platelet thickness.

  9. Ceramics to Ti6Al4V by Ni-Based Interlayers

    NASA Astrophysics Data System (ADS)

    Valenza, F.; Artini, C.; Passerone, A.; Cirillo, P.; Muolo, M. L.

    2014-05-01

    Pure ZrB2 and ZrB2-SiC composites were joined to Ti6Al4V at 1100 °C using B-Ni50 (at.%) as a filler alloy. The brazing medium and the processing parameters were chosen on the basis of specific wetting tests which showed the good adhesion properties of the B-Ni alloy with both the ceramic and the Ti alloy; interfacial reactions were foreseen and interpreted by phase diagram analysis. A multilayer metal-ceramic interfacial structure was observed in the joints and a key role was played by Ti coming from Ti6Al4V: it worked as the active element enhancing the adhesion of the liquid to the ceramic and segregated at the interface forming TiB. A satisfactory mechanical performance was obtained for ZrB2-SiC/Ti6Al4V joints, which exhibited a room temperature shear strength of 74 MPa.

  10. Specific heat treatment of selective laser melted Ti-6Al-4V for biomedical applications

    NASA Astrophysics Data System (ADS)

    Huang, Qianli; Liu, Xujie; Yang, Xing; Zhang, Ranran; Shen, Zhijian; Feng, Qingling

    2015-12-01

    The ductility of as-fabricated Ti-6Al-4V falls far short of the requirements for biomedical titanium alloy implants and the heat treatment remains the only applicable option for improvement of their mechanical properties. In the present study, the decomposition of as-fabricated martensite was investigated to provide a general understanding on the kinetics of its phase transformation. The decomposition of asfabricated martensite was found to be slower than that of water-quenched martensite. It indicates that specific heat treatment strategy is needed to be explored for as-fabricated Ti-6Al-4V. Three strategies of heat treatment were proposed based on different phase transformation mechanisms and classified as subtransus treatment, supersolvus treatment and mixed treatment. These specific heat treatments were conducted on selective laser melted samples to investigate the evolutions of microstructure and mechanical properties. The subtransus treatment leaded to a basket-weave structure without changing the morphology of columnar prior β grains. The supersolvus treatment resulted in a lamellar structure and equiaxed β grains. The mixed treatment yielded a microstructure that combines both features of the subtransus treatment and supersolvus treatment. The subtransus treatment is found to be the best choice among these three strategies for as-fabricated Ti-6Al-4V to be used as biomedical implants.

  11. Cyclic deformation fatigue behaviour of Ti6Al4V thermochemically nitrided for articular prostheses.

    PubMed

    Gil, F J; Manero, J M; Rodriguez, D; Planell, J A

    2003-01-01

    Titanium and its alloys have many attractive properties including high specific strength, low density, and excellent corrosion resistance. Titanium and the Ti6Al4V alloy have long been recognized as materials with high biocompatibility. These properties have led to the use of these materials in biomedical applications. Despite these advantages, the lack of good wear resistance makes the use of titanium and Ti6Al4V difficult in some biomedical applications, for example, articulating components of prostheses. To overcome this limitation, nitriding has been investigated as a surface-hardening method for titanium. Although nitriding greatly improves the wear resistance, this method reduces the fatigue strength. Low cycle fatigue performance in air of nitrided Ti6Al4V at different deformation amplitudes has been studied. Results show a reduction of low cycle fatigue life of up to 10% compared to the non-treated material. Studies suggest it is not related to the titanium nitride surface layer, but to microstructural changes caused by the high temperature treatment. (Journal of Applied Biomaterial & Biomechanics 2003; 1: 43-7). PMID:20803471

  12. Mechanical properties of cast Ti-6Al-4V-XCu alloys.

    PubMed

    Aoki, T; Okafor, I C I; Watanabe, I; Hattori, M; Oda, Y; Okabe, T

    2004-11-01

    The mechanical properties of Ti-6Al-4V-XCu (1, 4 and 10 wt% Cu) alloys were examined. The castings for each alloy were made in a centrifugal titanium casting machine. Two shapes of specimens were used: a dumbbell (20 mm gauge length x 2.8 mm diameter) for mechanical property studies, and a flat slab (2 mm x 10 mm x 10 mm) for metallography, microhardness determination and X-ray diffractometry. Tensile strength, yield strength, modulus of elasticity, elongation and microhardness were evaluated. After tensile testing, the fracture surfaces were observed using scanning electron microscopy. The tensile strengths of the quaternary alloys decreased from 1016 MPa for the 1% Cu alloy to 387 MPa for the 10% Cu alloy. Elongation decreased with an increase in the copper content. The 1% Cu alloy exhibited elongation similar to Ti-6Al-4V without copper (3.0%). The results also indicated that the copper additions increased the bulk hardness of the quaternary alloy. In particular, the 10% Cu alloy had the highest hardness and underwent the most brittle fracture. The mechanical properties of cast Ti-6Al-4V alloy with 1 and 4% Cu were well within the values for existing dental casting non-precious alloys. PMID:15525390

  13. Microstructures and mechanical properties of electron beam-rapid manufactured Ti-6Al-4V biomedical prototypes compared to wrought Ti-6Al-4V

    SciTech Connect

    Murr, L.E. Esquivel, E.V.; Quinones, S.A.; Gaytan, S.M.; Lopez, M.I.; Martinez, E.Y.; Medina, F.; Hernandez, D.H.; Martinez, E.; Martinez, J.L.; Stafford, S.W.; Brown, D.K.; Hoppe, T.; Meyers, W.; Lindhe, U.; Wicker, R.B.

    2009-02-15

    This study represents an exploratory characterization and comparison of electron-beam melted (EBM) or rapid manufacturing (RM) of Ti-6Al-4V components (from nominal 30 {mu}m diameter powder) with wrought products. Acicular {alpha} and associated {beta} microstructures observed by optical metallography and electron microscopy (SEM and TEM) are compared along with corresponding tensile test and hardness data; including the initial powder particles where the Vickers microindentation hardness averaged 5.0 GPa in comparison with the fully dense, EB manufactured product with an average microindentation hardness ranging from 3.6 to 3.9 GPa. This compared with wrought products where the Vickers microindentation hardness averaged 4.0 GPa. Values of UTS for the EBM samples averaged 1.18 GPa for elongations ranging from 16 to 25%. Biomaterials/biomedical applications of EBM prototypes in direct prosthesis or implant manufacturing from CT or MRI data are discussed in the context of this work, especially prospects for tailoring physical properties through EB control to achieve customized and optimized implant and prosthetic products direct from CT-scans.

  14. Potential and frequency effects on fretting corrosion of Ti6Al4V and CoCrMo surfaces.

    PubMed

    Swaminathan, Viswanathan; Gilbert, Jeremy L

    2013-09-01

    Fretting corrosion has been reported at the metal-metal interfaces of a wide range of medical devices, including total joint replacements, spinal devices, and overlapping cardiovascular stents. Currently, the fretting corrosion phenomenon associated with metal-on-metal contacts is not fully understood. This study investigated the effect of potential and fretting frequency on the fretting corrosion performance of Ti6Al4V/Ti6Al4V, Ti6Al4V/CoCrMo, and CoCrMo/CoCrMo alloy combinations at fixed normal load and displacement conditions using a custom built fretting corrosion test system. The results showed that the fretting current densities increased with increases in potential and were highest for Ti6Al4V/Ti6Al4V couple (1.5 mA/cm(2) at 0 V vs. Ag/AgCl). The coefficient of friction varied with potential and was about two times higher for Ti6Al4V/Ti6Al4V (0.71 V at 0 V vs. Ag/AgCl). In most of the potential range tested, the fretting corrosion behavior of CoCrMo/Ti6Al4V and CoCrMo/CoCrMo was similar and dominated by the CoCrMo surface. Increase in applied fretting frequency linearly increased the fretting current densities in the regions where the passive film is stable. Also, the model-based fretting current densities were in excellent agreement with the experimental results. Overall, Ti6Al4V/Ti6Al4V couple was more susceptible to fretting corrosion compared with other couples. However, the effects of these processes on the biological system were not assessed. PMID:23404905

  15. Cell interaction with modified nanotubes formed on titanium alloy Ti-6Al-4V.

    PubMed

    Moravec, Hynek; Vandrovcova, Marta; Chotova, Katerina; Fojt, Jaroslav; Pruchova, Eva; Joska, Ludek; Bacakova, Lucie

    2016-08-01

    Nanotubes with diameters ranging from 40 to 60nm were prepared by electrochemical oxidation of the Ti-6Al-4V alloy in electrolyte containing ammonium sulphate and ammonium fluoride. The nanotubes were further modified with calcium and phosphate ions or were heat treated. Polished Ti-6Al-4V alloy served as a reference sample. The spreading of human osteoblast-like cells was similar on all nanotube samples but lower than on polished samples. The number of initially adhered cells was higher on non-modified nanotubes, but the final cell number was the highest on Ca-enriched nanotubes and the lowest on heat-treated nanotubes. However, these differences were relatively small and less pronounced than the differences in the concentration of specific molecular markers of cell adhesion and differentiation, estimated by their intensity of immunofluorescence staining. The concentration of vinculin, i.e. a protein of focal adhesion plaques, was the lowest on nanotubes modified with calcium. Collagen I, an early marker of osteogenic cell differentiation, was also the lowest on samples modified with calcium and was highest on polished samples. Alkaline phosphatase, a middle marker of osteogenic differentiation, was observed in lowest concentration on nanotubes modified with phosphorus and the highest on heat-treated samples. Osteocalcin concentrations, a late marker of osteogenic cell differentiation, were similar on all tested samples, although they tended to be the highest on heat-treated samples. Thus, osteogenic differentiation can be modulated by various additional treatments of nanotube coatings on Ti-6Al-4V implants. PMID:27157757

  16. Adsorption of human fibrinogen and albumin onto hydrophobic and hydrophilic Ti6Al4V powder

    NASA Astrophysics Data System (ADS)

    Rodríguez-Sánchez, Jesús; Gallardo-Moreno, Amparo M.; Bruque, José M.; González-Martín, M. Luisa

    2016-07-01

    Adsorption of proteins on solid surfaces has been widely studied because of its importance in various biotechnological, medical and technical applications, such as medical implants or biosensors. One of the main problems is the adsorption-induced conformational changes because they often modify the biological activity of the proteins, which is believed to be a key factor on the subsequent cellular adhesion. The aim of this work is the study of the adsorption of human fibrinogen (Fg) and human serum albumin (HSA) onto Ti6Al4V particles, commercially available on different size, that are used to elaborate scaffolds to provide structural support to cell proliferation, promoting tissue development and bone regeneration among others. The study was done through the analysis of the adsorption isotherms and the electrical characterization of surfaces after adsorption in terms of the zeta potential (ζ). From this analysis it seems that Fg adsorbs preferentially vertically oriented (end-on) and HSA moves sequentially over the surface of the Ti6Al4V particles through dimmer formation, allowing adsorption progress over this initial bilayer. The zeta potential values of both proteins remain constant when the monolayer is formed. The study also extends the analysis of both adsorption behaviour and ζ potential characterization factors to the influence of the substrate hydrophobicity as this property can be modified for the Ti6Al4V by irradiating it with ultraviolet light (UV-C) without changes on its chemical composition [1,2]. Differences at low protein concentrations were found for both isotherms and zeta-potential values.

  17. Mechanical evaluation of porous titanium (Ti6Al4V) structures with electron beam melting (EBM).

    PubMed

    Parthasarathy, Jayanthi; Starly, Binil; Raman, Shivakumar; Christensen, Andy

    2010-04-01

    Patient specific porous implants for the reconstruction of craniofacial defects have gained importance due to their better performance over their generic counterparts. The recent introduction of electron beam melting (EBM) for the processing of titanium has led to a one step fabrication of porous custom titanium implants with controlled porosity to meet the requirements of the anatomy and functions at the region of implantation. This paper discusses an image based micro-structural analysis and the mechanical characterization of porous Ti6Al4V structures fabricated using the EBM rapid manufacturing process. SEM studies have indicated the complete melting of the powder material with no evidence of poor inter-layer bonding. Micro-CT scan analysis of the samples indicate well formed titanium struts and fully interconnected pores with porosities varying from 49.75%-70.32%. Compression tests of the samples showed effective stiffness values ranging from 0.57(+/-0.05)-2.92(+/-0.17)GPa and compressive strength values of 7.28(+/-0.93)-163.02(+/-11.98)MPa. For nearly the same porosity values of 49.75% and 50.75%, with a variation in only the strut thickness in the sample sets, the compressive stiffness and strength decreased significantly from 2.92 GPa to 0.57 GPa (80.5% reduction) and 163.02 MPa to 7.28 MPa (93.54 % reduction) respectively. The grain density of the fabricated Ti6Al4V structures was found to be 4.423 g/cm(3) equivalent to that of dense Ti6Al4V parts fabricated using conventional methods. In conclusion, from a mechanical strength viewpoint, we have found that the porous structures produced by the electron beam melting process present a promising rapid manufacturing process for the direct fabrication of customized titanium implants for enabling personalized medicine. PMID:20142109

  18. An Experimental and Theoretical Study of Ti-6Al-4V to Multi-mbar Pressures

    SciTech Connect

    MacLeod, S G; Tegner, B E; Cynn, H; Evans, W J; Proctor, J; McMahon, M I; Ackland, G J

    2012-03-14

    We report results from an experimental and theoretical study of the ternary alloy Ti-6Al-4V to 221 GPa. We observe a phase transition to the hexagonal {omega}-phase at approximately 30 GPa, and then a further transition to the cubic {beta}-phase starting at 94-99 GPa. We do not observe the orthorhombic {gamma} and {delta} phases reported previously in pure Ti. Computational studies show that this sequence is possible only if there is significant local atomic ordering during the compression process, yet insufficient atomic diffusion to reach the phase separated thermodynamic equilibrium state.

  19. Producing Ti-6Al-4V plate from single-melt EBCHM ingot

    NASA Astrophysics Data System (ADS)

    Wood, J. R.

    2002-02-01

    The study reviewed in this paper was initiated to produce low-cost, aerospace-quality Ti-6Al-4V alloy plate directly from single melt, electron beam cold hearth melted slab ingots. This study is one of the programs of the Metals Affordability Initiative Consortium under the direction of the U.S. Air Force Research Laboratory’s Materials and Manufacturing Directorate. The main objective of this program is to achieve significant cost savings for titanium plate production while accelerating the implementation time. This article discusses the progress to date in this multi-year program.

  20. Laser Surface Preparation for Adhesive Bonding of Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Belcher, Marcus A.; List, Martina S.; Wohl, Christopher J.; Ghose, Sayata; Watson, Kent A.; Hopkins, John W.; Connell, John W.

    2010-01-01

    Adhesively bonded structures are potentially lighter in weight than mechanically fastened ones, but existing surface treatments are often considered unreliable. Two main problems in achieving reproducible and durable adhesive bonds are surface contamination and variability in standard surface preparation techniques. In this work three surface pretreatments were compared: laser etching with and without grit blasting and conventional Pasa-Jell treatment. Ti-6Al-4V surfaces were characterized by contact angle goniometry, optical microscopy, and X-ray photoelectron spectroscopy (XPS). Laser -etching was found to produce clean surfaces with precisely controlled surface topographies and PETI-5 lap shear strengths and durabilities were equivalent to those produced with Pasa-Jell.

  1. Gas nitriding and subsequent oxidation of Ti-6Al-4V alloys

    PubMed Central

    2012-01-01

    Ti-6Al-4V alloys consisting of α-Ti grains and intergranular β-Ti islands were nitrided at 850°C for 1 to 12 h under a nitrogen pressure of 1 Pa. With increasing nitriding time, the Ti-N compound layer became thicker, and the α-Ti diffusion zone containing dissolved nitrogen became wider. In the Ti-N compound layer, the initially formed Ti2N became TiN as the nitriding progressed. The nitride layers were oxidized to rutile-TiO2 after oxidation at 700°C for 10 h in air. PMID:22221679

  2. Optical Monitoring in Laser Cladding of Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Smurov, I.; Doubenskaia, M.; Grigoriev, S.; Nazarov, A.

    2012-12-01

    The TRUMPF 505 DMD machine with a 5-kW CO2 laser was used to enable scaling-up laser cladding (LC) to an industrial level. The aim of this study is to enhance product quality and to assure process stability and reproducibility by means of optical monitoring. Two originally developed pyrometers and an infrared camera FLIR Phoenix RDAS™ are employed in the LC of Ti6Al4V powder. The variations of brightness temperature versus laser power and cladding velocity are analyzed. A CCD camera-based diagnostic tool is applied for online monitoring of particle-in-flight velocity in coaxial powder injection.

  3. Microstructural Evolution of Ti-6Al-4V during High Strain Rate Conditions of Metal Cutting

    NASA Technical Reports Server (NTRS)

    Dong, Lei; Schneider, Judy

    2009-01-01

    The microstructural evolution following metal cutting was investigated within the metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior grains and equiaxed primary located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary grains and lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the transus temperature.

  4. Gas nitriding and subsequent oxidation of Ti-6Al-4V alloys.

    PubMed

    Lee, Dong Bok; Pohrelyuk, Iryna; Yaskiv, Oleh; Lee, Jae Chun

    2012-01-01

    Ti-6Al-4V alloys consisting of α-Ti grains and intergranular β-Ti islands were nitrided at 850°C for 1 to 12 h under a nitrogen pressure of 1 Pa. With increasing nitriding time, the Ti-N compound layer became thicker, and the α-Ti diffusion zone containing dissolved nitrogen became wider. In the Ti-N compound layer, the initially formed Ti2N became TiN as the nitriding progressed. The nitride layers were oxidized to rutile-TiO2 after oxidation at 700°C for 10 h in air. PMID:22221679

  5. A study of cumulative fatigue damage in titanium 6Al-4V alloy

    NASA Technical Reports Server (NTRS)

    Jeelani, S.; Ghebremedhin, S.; Musial, M.

    1986-01-01

    Experimental data were obtained using titanium 6Al-4V alloy under stress ratios of -1, 0, and negative infinity. A study of cumulative fatigue damage using Miner's (1945) and Kramer's (1974) equations for stress ratios of -1 and 0 for low-high, low-high mixed, high-low, and high-low mixed stress sequences has revealed close agreement between the theoretical and experimental values of fatigue damage and fatigue life. Kramer's equation predicts less conservative and more realistic cumulative fatigue damage than does the popularly used Miner's rule.

  6. Laser surface micro-texturing of Ti 6Al 4V substrates for improved cell integration

    NASA Astrophysics Data System (ADS)

    Mirhosseini, N.; Crouse, P. L.; Schmidth, M. J. J.; Li, L.; Garrod, D.

    2007-07-01

    Biological behaviour of an implant, such as osseointegration, depends on both the chemical composition and the morphology of the surface of the implant. This paper reports the surface modification of Ti-6Al-4V - which is widely used in implantation - by Nd:YAG ( λ = 1064 nm, τ = 100 ns) laser irradiation in order to enhance biointegration. Surface parameters are evaluated in terms contact angle measurement and surface roughness. Biocompatibility of the samples is investigated in vitro by monitoring 2T3 osteoblast cell growth on the samples through MTT assay.

  7. Structure of Ti-6Al-4V nanostructured titanium alloy joint obtained by resistance spot welding

    NASA Astrophysics Data System (ADS)

    Klimenov, V. A.; Kurgan, K. A.; Chumaevskii, A. V.; Klopotov, A. A.; Gnyusov, S. F.

    2016-01-01

    The structure of weld joints of the titanium alloy Ti-6Al-4V in the initial ultrafine-grained state, obtained by resistance spot welding, is studied using the optical and scanning electron microscopy method and the X-ray structure analysis. The carried out studies show the relationship of the metal structure in the weld zone with main joint zones. The structure in the core zone and the heat affected zone is represented by finely dispersed grains of needle-shaped martensite, differently oriented in these zones. The change in the microhardness in the longitudinal section of the weld joint clearly correlates with structural changes during welding.

  8. Ti-6Al-4V electron beam weld qualification using laser scanning confocal microscopy

    SciTech Connect

    Wanjara, P. . E-mail: priti.wanjara@cnrc-nrc.gc.ca; Brochu, M.; Jahazi, M.

    2005-03-15

    Processing conditions for manufacturing Ti-6Al-4V components by welding using an electron beam source are known to influence the transformation microstructure in the narrow fusion and heat-affected zones of the weld region. This work examined the effect of multiple-sequence welding on the characteristics of the transformed beta microstructure, using laser scanning confocal microscopy to resolve the Widmanstaetten alpha-beta structure in the fusion zone. The evolution in the alpha interlamellar spacing and plate thickness with processing was then related to microhardness measurements in the weld region.

  9. Investigation on Tool Life and Surface Integrity when Drilling Ti-6Al-4V and Ti-5Al-4V-Mo/Fe

    NASA Astrophysics Data System (ADS)

    Rahim, Erween Abd.; Sharif, Safian

    Machinability study on the drilling of two alpha beta titanium alloy series, Ti-6Al-4V and Ti-5Al-4V-0.6Mo-0.4Fe were conducted using an uncoated carbide drill. The effect of cutting speed on tool life, tool failure mode, cutting force and surface integrity of the drilled surface were discussed. Results showed that Ti-6Al-4V exhibited a more superior machinability property when compared to the Ti-5Al-4V-Mo/Fe alloy system. The tool wear progression when drilling Ti-6Al-4V was lower than that of Ti-5Al-4V-Mo/Fe. The tool experienced similar failure mechanisms which were non uniform wear and chipping when drilling both alloys. At high cutting speed and after prolonged machining, excessive plastic deformation was observed on the subsurface layer of the drilled surface which resulted in increase in the hardness value.

  10. Effect of hydroxyapatite thickness on metal ion release from Ti6Al4V substrates.

    PubMed

    Sousa, S R; Barbosa, M A

    1996-02-01

    The electrochemical dissolution behaviour of Ti6Al4V alloy coated with hydroxyapatite (HA) by plasma spraying was studied in Hank's balanced salt solution (HBSS) and compared with that of polished and grit-blasted passivated surfaces. Two different nominal thicknesses of HA (50 and 200 micro m) were used. Taking a polished passivated surface as reference, grit blasting of the substrate increased the electrical charge used in the oxidation of Ti6Al4V alloy at constant potential, as a result of increased surface area. However, only HA coatings with a thickness of 200 micro m were capable of reducing the charge to values lower than those measured for polished surfaces. Electrochemical impedance spectroscopy has also shown that only 200 micro m thick coatings are effective in reducing the oxidation rate of the substrate. Furthermore, in potentiostatic experiments the 50 micro m thick coating detached from the substrate, which did not occur with the 200 micro m thick coating. However, after 6 months immersion in HBSS, detachment occurred in some regions of both coatings. No titanium, aluminium or vanadium were detected in solution by electrothermal atomic absorption spectroscopy. These data indicate that HA is an effective barrier to metal ion release, even for the thinner coatings, due to formation of metal phosphates or to incorporation of metal ions in the HA structure. PMID:8938233

  11. Fracture Growth Testing of Titanium 6AL-4V in AF-M315E

    NASA Technical Reports Server (NTRS)

    Sampson, Jeffrey W.; Martinez, Jonathan; McLean, Christopher

    2015-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant in orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent flaws will not cause failure during the design life. Material property inputs for this analysis require testing to determine the stress intensity factor for environmentally-assisted cracking (K (sub EAC)) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched specimens SE(B) representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to the monopropellant at 50 degrees Centigrade for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor of the Ti 6Al-4V forged tank material when exposed to AF-M315E monopropellant was found to be at least 22.0 kilopounds per square inch. The stress intensity factor of the weld material was at least 31.3 kilopounds per square inch.

  12. Fracture Mechanics Testing of Titanium 6AL-4V in AF-M315E

    NASA Technical Reports Server (NTRS)

    Sampson, J. W.; Martinez, J.; McLean, C.

    2016-01-01

    The Green Propellant Infusion Mission (GPIM) will demonstrate the performance of AF-M315E monopropellant on orbit. Flight certification requires a safe-life analysis of the titanium alloy fuel tank to ensure inherent processing flaws will not cause failure during the design life of the tank. Material property inputs for this analysis require testing to determine the stress intensity factor for environment-assisted cracking (KEAC) of Ti 6Al-4V in combination with the AF-M315E monopropellant. Testing of single-edge notched, or SE(B), specimens representing the bulk tank membrane and weld material were performed in accordance with ASTM E1681. Specimens with fatigue pre-cracks were loaded into test fixtures so that the crack tips were exposed to AF-M315E at 50 C for a duration of 1,000 hours. Specimens that did not fail during exposure were opened to inspect the crack surfaces for evidence of crack growth. The threshold stress intensity value, KEAC, is the highest applied stress intensity that produced neither a failure of the specimen during the exposure nor showed evidence of crack growth. The threshold stress intensity factor for environment-assisted cracking of the Ti 6Al-4V forged tank material was found to be at least 22 ksivin and at least 31 ksivin for the weld material when exposed to AF-M315E monopropellant.

  13. Fatigue performance of medical Ti6Al4V alloy after mechanical surface treatments.

    PubMed

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material's microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements. PMID:25823001

  14. Effect of cryogenic treatment on the plastic property of Ti-6Al-4V titanium alloy

    NASA Astrophysics Data System (ADS)

    Gu, K. X.; Wang, J. J.; Yuan, Z.; Zhang, H.; Li, Z. Q.; Zhao, B.

    2014-01-01

    The effect of cryogenic treatment on the plastic property of Ti-6Al-4V plate was studied in the present work. After cryogenic treatment, the low temperature temper at 180 ▭ was conducted in one of the groups and the results were compared with that of the untreated and cryotreated ones. The SLX series program controlled cryogenic equipment was used for the cryogenic treatment. The tensile tests were conducted by universal tensile testing machine and parameters of elongation and area reduction were used to evaluate plastic property. The scanning electron microscope was used to study the morphology of microstructure and fracture surface. The results show that after cryogenic treatment alone the elongation increased 10.6% and the area reduction increased 13.5% while the strength reduced to a small extent. Cryogenic treatment followed with low temperature temper increased the elongation and area reduction just by the extent of 4.7% and 9.5%. It means that the additional low temperature temper after cryogenic is not beneficial to the tensile properties of Ti-6Al-4V alloy. The examination of microstructure by scanning electron microscopy revealed that cryogenic treatment reduced the content of β phase particles which is the main reason for the improvement in plasticity.

  15. Fatigue Properties of Ti-6Al-4V Alloy in Vacuum at Cryogenic Temperature

    NASA Astrophysics Data System (ADS)

    Dong, S. L.; Lu, G.; Zhang, L. Q.; Yang, D. Z.; He, S. Y.; Han, E. H.

    2009-01-01

    In the present study, the fatigue properties of a 720 ° C/1h annealed Ti-6Al-4V alloy have been evaluated under the following conditions: in air at room temperature (RT), in vacuum at RT and in vacuum at cryogenic temperature, using a vacuum-cryogenic electric fatigue machine. Fracture surfaces of the fatigued specimens and the microstructures in regions adjacent to fracture surface were examined by scanning election microscopy (SEM) and transmission election microscopy (TEM). The results showed that the fatigue strength of Ti-6Al-4V alloy decreased in the order of the following conditions: in vacuum at cryogenic temperature, in vacuum at RT and in air at RT. The longest fatigue life of the alloy could be obtained in vacuum at cryogenic temperature, while the shortest one in air at room temperature. Crack initiation site, crack prorogation path and rapid failure zone were distinguishable on the fractured surfaces of the specimens fatigued either in air or in vacuum at room and cryogenic temperatures. Generally, the fatigue cracks initiated at the surface of the specimens and many dimples could be found in the rapid failure zone. Dislocation slip was found to be the main deformation mode under the three testing conditions.

  16. Surface nanocrystallization of Ti-6Al-4V alloy: microstructural and mechanical characterization.

    PubMed

    Pi, Y; Agoda-Tandjawa, G; Potiron, S; Demangel, C; Retraint, D; Benhayoune, H

    2012-06-01

    In this study, microstructural and mechanical properties of Ti-6Al-4V alloy, before and after the SMA treatment (SMAT) as well as the duplex SMAT/Nitriding process at different treatment conditions, were investigated in order to deepen the knowledge of these properties for biomedical devices. For that purpose, tribological (wear resistance, coefficient of friction) and mechanical (Vickers microhardness) tests were performed. To carry out the microstructural and surface topographical characterization of the samples, the scanning electron microscopy (SEM) and the 3D-SEM reconstruction from stereoscopic images have been used. By means of profiles deduced from the 3D images, the surface roughness has been calculated. The obtained results allowed to find an interesting SMAT condition which, followed by nitriding at low temperature, can greatly improve tribological and mechanical properties of Ti-6Al-4V alloy. It was also shown from SEM characterization and the original method of 3D-SEM reconstruction, that SMAT can reduce the machined grooves and consequently the roughness of the samples decreases. Moreover, we demonstrated, for the first time, that instead of usual etching method, the ionic polishing allowed to reveal the grains, the grain boundaries and the twins as well as the surface nanocrystalline layer generated by SMAT. Thus, the thickness of the SMATed layer decreases with the nitriding temperature, whereas the surface grain size increases. PMID:22905548

  17. Laser assisted fabrication of Co on Ti-6Al-4V for bio-implant application

    NASA Astrophysics Data System (ADS)

    Dutta Majumdar, J.; Ganesan, S. M.; Manna, I.; Nath, A. K.

    2006-07-01

    In the present study, attempts have been made to fabricate a Co layer on the surface of Ti-6Al-4V substrate by laser assisted fabrication technique with an objective to develop compositionally graded hip and femoral prostheses. Laser processing was carried out by melting of Co powder (of 25 m particle size) with a continuous wave CO2 laser and depositing it on Ti-6Al-4V substrate in a layer by layer fashion using Ar as shrouding environment to avoid oxidation. The process variables were applied power density, scan speed and number of layers. During the development of 1st layer, laser power and scan speeds were varied to develop a compositionally graded interface, following which the successive layers were formed. A detailed microstructural study of the fabricated layers was carried out to understand the influence of laser parameters on microstructure. X-ray diffraction study and energy dispersive spectroscopic analysis were undertaken to see if non-equilibrium cooling associated with the process has caused formation of any new phase or segregation of elements in the microstructure. Following characterization, the mechanical property (wear resistance) and electrochemical property of the fabricated components have been evaluated.

  18. Microstructural Changes Due to Friction Stir Processing of Investment-Cast Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Pilchak, A. L.; Juhas, M. C.; Williams, J. C.

    2007-02-01

    Friction stir processing (FSP) was used to modify the coarse fully lamellar microstructure on the surface of investment-cast and hot isostatically pressed (HIP) Ti-6Al-4V plate. The α colony and platelet structure in the base material (BM) was refined such that the effective slip length was reduced from the α colony size of the BM, several hundred microns, to that of fine equiaxed primary α grains that are on the order of 1 μm. This change in the microstructure resulting from FSP is expected to increase fatigue crack initiation resistance making it beneficial for titanium components for aerospace applications. The as-cast coarse lamellar microstructure has superior fatigue crack growth resistance compared to other microstructures that can be obtained by thermomechanical processing. Thus, it is likely that an increase in fatigue life is obtainable by FSP. Given the growing interest in friction stir welding (FSW) and FSP of titanium alloys, we believe some consistent microstructural descriptors will help avoid confusion. Accordingly, we propose terminology to standardize the descriptions of the microstructures created during FSP and FSW of titanium alloys. We also describe the microstructure changes that occur in the stir zone (SZ), transition zone (TZ), and heat-affected zone (HAZ) during FSP of Ti-6Al-4V.

  19. Effect of cryogenic treatment on the plastic property of Ti-6Al-4V titanium alloy

    SciTech Connect

    Gu, K. X.; Wang, J. J.; Yuan, Z.; Zhang, H.; Li, Z. Q.; Zhao, B.

    2014-01-27

    The effect of cryogenic treatment on the plastic property of Ti-6Al-4V plate was studied in the present work. After cryogenic treatment, the low temperature temper at 180 ▭ was conducted in one of the groups and the results were compared with that of the untreated and cryotreated ones. The SLX series program controlled cryogenic equipment was used for the cryogenic treatment. The tensile tests were conducted by universal tensile testing machine and parameters of elongation and area reduction were used to evaluate plastic property. The scanning electron microscope was used to study the morphology of microstructure and fracture surface. The results show that after cryogenic treatment alone the elongation increased 10.6% and the area reduction increased 13.5% while the strength reduced to a small extent. Cryogenic treatment followed with low temperature temper increased the elongation and area reduction just by the extent of 4.7% and 9.5%. It means that the additional low temperature temper after cryogenic is not beneficial to the tensile properties of Ti-6Al-4V alloy. The examination of microstructure by scanning electron microscopy revealed that cryogenic treatment reduced the content of β phase particles which is the main reason for the improvement in plasticity.

  20. In vitro behavior of silicate glass coatings on Ti6Al4V

    SciTech Connect

    Saiz, Eduardo; Goldman, Marni; Gomez-Vega, Jose M.; Tomsia, Antoni P.; Marshall, Grayson W.; Marshall, Sally J.

    2002-01-09

    The in vitro response in simulated body fluid (SBF) of silicate glass coatings on Ti6Al4V was evaluated. Glasses belonging to the SiO2-CaO-MgO-Na2O-K2O-P2O5 system were used to prepare 50-70 (mu)m thick coatings on Ti6Al4V, employing a simple enameling technique. Glasses with silica content higher than 55 wt percent can be used to prepare coatings that do not crack or delaminate and exhibit good adhesion to the alloy. It has been found that coatings with silica content lower than 60 wt percent are more susceptible to corrosion and precipitate carbonated hydroxyapatite on their surface during in vitro tests. However, these coatings have a higher thermal expansion than the metal and are under tension. After 2 months in SBF cracks grow in the coating that reach the glass/metal interface and initiate delamination. Glasses with silica content higher than 60 wt percent are more resistant to corrosion and have lower thermal expansion. These coatings do not crack but they do not precipitate apatite, even after 2 months in SBF.

  1. Manufacturing Ti-6Al-4V Components by Shaped Metal Deposition: Microstructure and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Baufeld, Bernd; van der Biest, Omer; Gault, Rosemary; Ridgway, Keith

    2011-12-01

    The urge in aeronautics to reduce cost and time to flight of components without compromising safety and performance stimulates the investigation of novel manufacturing routes. Shaped Metal Deposition (SMD) is an innovative time-compression technology, which creates near-net shaped components layer by layer by weld deposition. Especially for Ti alloys, which are difficult to shape by traditional methods such as forging, machining and casting and for which the loss of material during the shaping process is also very expensive, SMD promises great advantages. Applying preliminary SMD parameter, four different tubular components with a square cross section and wall thicknesses of about 9 mm were built. The microstructure of the Ti-6Al-4V components consists of large prior β grains, elongated along the temperature gradient during welding, which transform into a lamellar α/β substructure at room temperature. The ultimate tensile strength was between 880 and 1054 MPa. The strain at failure was between 3.0 and 11.3 % for tensile testing parallel to the deposition plane and between 9.1 and 16.4 % perpendicular to the deposition plane. The micro-hardness (3.1 - 3.4 GPa), the Young's modulus (117 - 121 GPa) and the oxygen and nitrogen content are comparable to cast Ti-6Al-4V material.

  2. Study of the dynamic Bauschinger effect in Ti6Al4V by torsion experiments

    NASA Astrophysics Data System (ADS)

    Peirs, J.; Verleysen, P.; Degrieck, J.

    2012-08-01

    The materials kinematic hardening behaviour and Bauschinger effect is indispensible to describe complex deformation processes involving strain path changes. Moreover, the Bauschinger effect provides valuable information about underlying microstructural plasticity mechanisms. Until now, the Bauschinger effect at high strain rates remains a largely unexplored topic. However, different studies demonstrated the strain rate dependent character of the Bauschinger effect. The aim of this work is to study the dynamic Bauschinger effect by means of a novel experimental technique. A modified torsional split Hopkinson bar setup is used to conduct Bauschinger experiments on Ti6Al4V. Forward and reverse loading of the specimen take place successively in only one experiment. This has the advantage of having the same thermal conditions during the two loading cycles. Besides high strain rate tests, quasi-static torsional Bauschinger experiments are conducted. The Bauschinger effect at the different strain rates is quantified with a dimensionless Bauschinger stress parameter. It is found that the Bauschinger effect is present at all tested strain rates. However, it is more pronounced at high strain rates. This implies that the kinematic hardening of Ti6Al4V is strain rate sensitive.

  3. Fatigue Performance of Medical Ti6Al4V Alloy after Mechanical Surface Treatments

    PubMed Central

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J. Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material’s microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements. PMID:25823001

  4. Microstructure, mechanical and wear properties of laser surface melted Ti6Al4V alloy.

    PubMed

    Balla, Vamsi Krishna; Soderlind, Julie; Bose, Susmita; Bandyopadhyay, Amit

    2014-04-01

    Laser surface melting (LSM) of Ti6Al4V alloy was carried out with an aim to improve properties such as microstructure and wear for implant applications. The alloy substrate was melted at 250W and 400W at a scan velocity of 5mm/s, with input energy of 42J/mm(2) and 68J/mm(2), respectively. The results showed that equiaxed α+β microstructure of the substrate changes to mixture of acicular α in β matrix after LSM due to high cooling rates in the range of 2.25×10(-3)K/s and 1.41×10(-3)K/s during LSM. Increasing the energy input increased the thickness of remelted region from 779 to 802µm and 1173 to 1199µm. Similarly, as a result of slow cooling rates under present experimental conditions, the grain size of the alloy increased from 4.8μm to 154-199μm. However, the hardness of the Ti6Al4V alloy increased due to LSM melting and resulted in lowest in vitro wear rate of 3.38×10(-4)mm(3)/Nm compared to untreated substrate with a wear rate of 6.82×10(-4)mm(3)/Nm. PMID:24388220

  5. Texture Dependency of High Strain Rate Properties of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Wielewski, Euan; Siviour, Clive; Petrinic, Nik

    2009-06-01

    Over the last few decades the characterisation of Titanium alloys has become increasingly important, mainly due to the requirement for better understanding of lightweight structural materials in aerospace applications. This trend is further strengthened by the emergence of new manufacturing and processing technologies promising Titanium alloys at a lower price, placing them within the range of automotive and consumer product manufacturers. A key aspect of fully understanding the behaviour of Titanium alloys is to determine how varying microstructure affects high strain rate properties. This paper reports the data from high strain rate characterisation tests that have been carried out on four Ti-6Al-4V plates with differing microstructures in both tension (longitudinal, transverse directions) and compression (longitudinal, transverse, through thickness directions). Tension and compression Split-Hopkinson Pressure Bars were used to achieve strain rates of 10^3 s-1. The data from these characterisation tests can then be used to evaluate the affect of microstructure on the anisotropic properties of Ti-6Al-4V.

  6. Staphylococcus epidermidis adhesion on surface-treated open-cell Ti6Al4V foams.

    PubMed

    Türkan, Uğur; Güden, Mustafa; Sudağıdan, Mert

    2016-06-01

    The effect of alkali and nitric acid surface treatments on the adhesion of Staphylococcus epidermidis to the surface of 60% porous open-cell Ti6Al4V foam was investigated. The resultant surface roughness of foam particles was determined from the ground flat surfaces of thin foam specimens. Alkali treatment formed a porous, rough Na2Ti5O11 surface layer on Ti6Al4V particles, while nitric acid treatment increased the number of undulations on foam flat and particle surfaces, leading to the development of finer surface topographical features. Both surface treatments increased the nanometric-scale surface roughness of particles and the number of bacteria adhering to the surface, while the adhesion was found to be significantly higher in alkali-treated foam sample. The significant increase in the number of bacterial attachment on the alkali-treated sample was attributed to the formation of a highly porous and nanorough Na2Ti5O11 surface layer. PMID:26057214

  7. On the fatigue behavior of medical Ti6Al4V roughened by grit blasting and abrasiveless waterjet peening.

    PubMed

    Lieblich, M; Barriuso, S; Ibáñez, J; Ruiz-de-Lara, L; Díaz, M; Ocaña, J L; Alberdi, A; González-Carrasco, J L

    2016-10-01

    Flat fatigue specimens of biomedical Ti6Al4V ELI alloy were surface-processed by high pressure waterjet peening (WJP) without abrasive particles using moderate to severe conditions that yield roughness values in the range of those obtained by commercial grit blasting (BL) with alumina particles. Fatigue behavior of WJP and BL specimens was characterized under cyclical uniaxial tension tests (R=0.1). The emphasis was put on a comparative analysis of the surface and subsurface induced effects and in their relevance on fatigue behavior. Within the experimental setup of this investigation it resulted that blasting with alumina particles was less harmful for fatigue resistance than abrasiveless WJP. BL specimens resulted in higher subsurface hardening and compressive residual stresses. Specimens treated with more severe WJP parameters presented much higher mass loss and lower compressive residual stresses. From the analysis performed in this work, it follows that, in addition to roughness, waviness emerges as another important topographic parameter to be taken into account to try to predict fatigue behavior. It is envisaged that optimization of WJP parameters with the aim of reducing waviness and mass loss should lead to an improvement of fatigue resistance. PMID:27454525

  8. Electrodeposition of HAp coatings on Ti6Al4V alloy and its electrochemical behavior in simulated body fluid solution

    NASA Astrophysics Data System (ADS)

    Thanh Dinh, Thi Mai; Thom Nguyen, Thi; Pham, Thi Nam; Phuong Nguyen, Thu; Thu Trang Nguyen, Thi; Hoang, Thai; Grossin, David; Bertrand, Ghislaine; Drouet, Christophe

    2016-06-01

    Hydroxyapatite (HAp) coatings were prepared on Ti6Al4V substrate by electrodeposition method from electrolyte solution containing Ca(NO3)2, NH4H2PO4 and NaNO3. The results show that the HAp coatings were single phase crystals of HAp. Scanning electron microscope (SEM) images present that HAp/Ti6Al4V have flake shapes which arrange to form like-coral agglomerates. In vitro test of the Ti6Al4V and HAp/Ti6Al4V in simulated body fluid (SBF) solution was investigated with different immersion times. pH of SBF solution decreased and the mass of materials increased. SEM images prove the formation of apatite on the surface of Ti6Al4V and HAp/Ti6Al4V. The corrosion current density during immersion time of substrate is always higher than the one of HAp/Ti6Al4V because the deposited HAp can protect well for the substrate.

  9. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys.

    PubMed

    Maleki-Ghaleh, Hossein; Hafezi, Masoud; Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints. PMID:26383641

  10. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys

    PubMed Central

    Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints. PMID:26383641

  11. Microstructure Evolution During Friction Stir Processing and Hot Torsion Simulation of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Lippold, John C.; Livingston, Jason J.

    2013-08-01

    Friction stir processing of three variants of Ti-6Al-4V was conducted at processing temperatures both above and below the β-transus. The base metal substrates that were processed included wrought base metal in the α/ β-processed and β-processed condition and weld overlay that was deposited using the gas tungsten arc welding process. Friction stir processing below the β-transus for the α/ β-processed condition and the weld overlay produced fully equiaxed- α grains with submicron grain size, while in the β-processed condition, elongated equiaxed- α grains and regions of transformed- β with grain size in the 1 to 2 μm range were observed. Friction stir processing above the β-transus was microstructurally evident by a stir zone composed of 10 to 40 μm recrystallized β-grains with either a basket weave or colony structure and a continuous network of α at the grain boundary. Path and normal forces were recorded for in situ processing of Ti-6Al-4V in all three initial conditions. Comparatively, above-transus processing reduced the path force at the tool-to-workpiece interface, while processing below the β-transus caused the path force to increase by ~300 pct. Based on the dimensionless heat input, it appears that the stir zone microstructure is more dependent on spindle speed (RPM) than travel speed and that the heat input parameter is not a good indicator of the processing temperature. Hot torsion testing of α/ β-processed Ti-6Al-4V was used as a method for physically simulating the stir zone microstructure produced from friction stir processing. At a strain rate of 2.5 s-1 (250 RPM rotation rate), the transition from equiaxed- α to a transformed beta microstructure occurred at approximately 1223 K (950 °C). A comparison of FSP and hot torsion microstructures revealed nearly identical matching depending on the selection of hot torsion conditions.

  12. Crystallographic Structure of Ti-6Al-4V, Ti-HP and Ti-CP Under High Pressure

    SciTech Connect

    Halevy, I.; Zamir, G; Winterrose, M; Ghose, S; Grandini, C; Moreno-Gobbi, A

    2010-01-01

    The phase stability of a commercial purity (Ti-CP), high purity (Ti-HP) and Ti-6Al-4V alloy were investigated in a diamond anvil cell up to 32 GPa and 298 K using a polychromatic X-ray beam. The Ti-CP and Ti-HP shown the same HCP (c/a {approx} 0.632) to Hexagonal (c/a {approx} 1.63) non reversible martensitic transition at about 9 GPa. The as received Ti-6Al-4V shows a very low relative volume fraction {beta}-Ti/{alpha}-Ti. No phase changes were observed in the Ti-6Al-4V alloy in the pressure range of this study. The {alpha} phase of the Ti-6Al-4V shows monotonic volume cell pressure dependence. This volume change is reversible and non-hysteretic. The cell of the a phase recovered its original volume when the pressure was released.

  13. Effect of Thermodiffusion Nitriding on Cytocompatibility of Ti-6Al-4V Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Pohrelyuk, I. M.; Tkachuk, O. V.; Proskurnyak, R. V.; Boiko, N. M.; Kluchivska, O. Yu.; Stoika, R. S.

    2016-04-01

    The nitrided layer was formed on the surface of Ti-6Al-4V titanium alloy by the thermodiffusion saturation in nitrogen at the atmospheric pressure. The study of the vitality of pseudonormal human embryo kidney cells of the HEK293T line showed that their cultivation in the presence of the untreated alloy sample is accompanied by a statistically significant reduction in the number of living cells compared with the control sample (untreated cells), whereas their cultivation in the presence of the nitrided alloy sample does not change the cell number considerably. In addition, it was shown that cell behavior in the presence of the nitrided sample differs only slightly from the control sample, whereas the growth of cells in the presence of the untreated alloy differed significantly from that in the control sample, demonstrating small groups of cells instead of their big clusters.

  14. Cracking of Ti-6Al-4V in methanol solutions containing sulfates.

    NASA Technical Reports Server (NTRS)

    Haney, E. G.; Fugassi, P.

    1973-01-01

    Whether cracking of unnotched Ti-6Al-4V specimens occurs in methanol containing H2SO4, Li2SO4, or Fe2(SO4)3 is a function of the age of the solution and the concentration of the sulfate. With H2SO4 concentrations of 0.10 N to 0.25 N, the methanol solutions lose their ability to crack the specimens with time after mixing and prior to exposure. The aging time required to inhibit the cracking varies inversely with the water content of the solution. With larger quantities of H2SO4, 0.5 N and 1 N, no cracking is observed. Interpretations of Raman spectroscopic studies of the aging solution suggests that the nature of the O-H group may play a role in the crack initiation or inhibiting mechanism.

  15. Viscoelastoplastic Deformation and Damage Response of Titanium Alloy, Ti-6Al-4V, at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Arnold, Steven M.; Lerch, Bradley A.; Saleeb, Atef F.; Kasemer, Matthew P.

    2013-01-01

    Time-dependent deformation and damage behavior can significantly affect the life of aerospace propulsion components. Consequently, one needs an accurate constitutive model that can represent both reversible and irreversible behavior under multiaxial loading conditions. This paper details the characterization and utilization of a multi-mechanism constitutive model of the GVIPS class (Generalized Viscoplastic with Potential Structure) that has been extended to describe the viscoelastoplastic deformation and damage of the titanium alloy Ti-6Al-4V. Associated material constants were characterized at five elevated temperatures where viscoelastoplastic behavior was observed, and at three elevated temperatures where damage (of both the stiffness reduction and strength reduction type) was incurred. Experimental data from a wide variety of uniaxial load cases were used to correlate and validate the proposed GVIPS model. Presented are the optimized material parameters, and the viscoelastoplastic deformation and damage responses at the various temperatures.

  16. Inverse Thermal Analysis of Ti-6Al-4V Deep-Penetration Welds Using Volumetric Constraints

    NASA Astrophysics Data System (ADS)

    Lambrakos, S. G.

    2014-11-01

    Case study inverse thermal analyses of Ti-6Al-4V deep-penetration welds are presented. These analyses employ a methodology that is in terms of numerical-analytical basis functions for inverse thermal analysis of steady state energy deposition in plate structures. The results of the case studies provide parametric representations of weld temperature histories that can be adopted as input data to various types of computational procedures, such as those for prediction of solid-state phase transformations. In addition, these temperature histories can be used to construct parametric-function representations for inverse thermal analysis of welds corresponding to other process parameters or welding processes whose process conditions are within similar regimes. The present study applies an inverse thermal analysis procedure that provides for the inclusion of volumetric constraint conditions whose two-dimensional projections are mappings onto transverse cross sections of experimentally measured solidification and transformation boundaries.

  17. Surface morphology of Ti-6Al-4V plate fabricated by vacuum selective laser melting

    NASA Astrophysics Data System (ADS)

    Sato, Y.; Tsukamoto, M.; Yamashita, Y.

    2015-06-01

    A plate made of Ti-6Al-4V (Ti64) was built by vacuum selective laser melting (SLM) at a pressure of 10-2 Pa. The vacuum SLM system employed a single-mode fiber laser and three-axis galvanic mirror in order to form 3D metallic structure. In order to investigate the surface morphology on the fabricated plates, Vickers microhardness and surface roughness R a were measured. From the results, the Vickers microhardness of the fabricated plates was recorded at 391 HV, higher than the typical 340 HV for a Ti64 plate. It was also determined that crystal orientation was evaluated with X-ray diffraction. From the results, the crystal orientation of powder is composed mainly of martensitic alpha. Diffraction peaks corresponding to β (110) were detected in vacuum SLM processed samples.

  18. Investigating the Effects of Pin Tool Design on Friction Stir Welded Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Rubisoff, H. A.; Querin, J. A.; Schneider, Judy A.; Magee, D.

    2009-01-01

    Friction stir welding (FSWing), a solid state joining technique, uses a non-consumable rotating pin tool to thermomechanically join materials. Heating of the weldment caused by friction and deformation is a function of the interaction between the pin tool and the work piece. Therefore, the geometry of the pin tool is in part responsible for the resulting microstructure and mechanical properties. In this study microwave sintered tungsten carbide (WC) pin tools with tapers and flats were used to FSW Ti-6Al-4V. Transverse sections of welds were mechanically tested, and the microstructure was characterized using optical microscopy (OM) and scanning election microscopy (SEM). X-ray diffraction (XRD) and electron back-scatter diffraction (EBSD) were used to characterize the texture within the welds produced from the different pin tool designs.

  19. Mechanical stability of Ti6Al4V implant material after femtosecond laser irradiation

    NASA Astrophysics Data System (ADS)

    Symietz, Christian; Lehmann, Erhard; Gildenhaar, Renate; Hackbarth, Andreas; Berger, Georg; Krüger, Jörg

    2012-07-01

    The surface of a titanium alloy (Ti6Al4V) implant material was covered with a bioactive calcium alkali phosphate ceramic with the aim to accelerate the healing and to form a stronger bond to living bone tissue. To fix the ceramic powder we used a femtosecond laser, which causes a thin surface melting of the metal. It is a requirement to prove that the laser irradiation would not reduce the lifetime of implants. Here we present the results of mechanical stability tests, determined by the rotating bending fatigue strength of sample rods. After describing the sample surfaces and their modifications caused by the laser treatment we give evidence for an unchanged mechanical stability. This applies not only to the ceramic fixation but also to a comparatively strong laser ablation.

  20. Fluorapatite-mullite glass sputter coated Ti6Al4V for biomedical applications.

    PubMed

    Bibby, J K; Bubb, N L; Wood, D J; Mummery, P M

    2005-05-01

    A number of bioactive ceramics have been researched since the development of Bioglass in the 1970's. Fluorapatite mullite has been developed from the dental glass-ceramics used for more general hard tissue replacement. Being brittle in nature, glass-ceramics are currently used mainly as coatings. This paper shows that fluorapatite glass LG112 can be used as a sputtered glass coating on roughened surfaces of Ti6Al4V for possible future use for medical implants. An AFM was used to measure the roughness of the surface before and after coating to determine the change in the topography due to the coating process as this greatly affects cell attachment. The sputter coating partially filled in the artificially roughened surface, changing the prepared topography. Osteoblasts have been successfully grown on the surface of these coatings, showing biocompatibility with bone tissue and therefore potential use in hard tissue repair. PMID:15875245

  1. Grain Refinement of Freeform Fabricated Ti-6Al-4V Alloy Using Beam/Arc Modulation

    NASA Technical Reports Server (NTRS)

    Mitzner, Scott; Liu, Stephen; Domack, Marcia S.; Hafley, Robert A.

    2012-01-01

    Grain refinement can significantly improve the mechanical properties of freeform-fabricated Ti-6Al-4V alloy, promoting increased strength and enhanced isotropy compared with coarser grained material. Large beta-grains can lead to a segregated microstructure, in regard to both alpha-phase morphology and alpha-lath orientation. Beam modulation, which has been used in conventional fusion welding to promote grain refinement, is explored in this study for use in additive manufacturing processes including electron beam freeform fabrication (EBF(sup 3)) and gas-tungsten arc (GTA) deposition to alter solidification behavior and produce a refined microstructure. The dynamic molten pool size induced by beam modulation causes rapid heat flow variance and results in a more competitive grain growth environment, reducing grain size. Consequently, improved isotropy and strength can be achieved with relatively small adjustments to deposition parameters.

  2. Tool wear in cryogenic turning of Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Venugopal, K. A.; Paul, S.; Chattopadhyay, A. B.

    2007-01-01

    Though titanium alloys are being increasingly sought in a wide variety of engineering and biomedical applications, their manufacturability, especially machining and grinding imposes lot of constraints. Rapid tool wear encountered in machining of titanium alloys is a challenge that needs to be overcome. Cryogenic machining with liquid nitrogen as coolant is being investigated by researchers to reduce the cutting zone temperatures and enhance the tool life. The effects of cryogenic cooling have been studied on growth and nature tool wear in the present investigation while turning Ti-6Al-4V alloy bars with microcrystalline uncoated carbide inserts under dry, wet and cryogenic cooling environments in the cutting velocity range of 70-100 m/min. Cryogenic cooling by liquid nitrogen jets enabled substantial improvement in tool life through reduction in adhesion-dissolution-diffusion tool wear through control of machining temperature desirably at the cutting zone.

  3. Microstructure Evolution in Cut Metal Chips of Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Dong, L.; Schneider, J. A.

    2008-01-01

    The microstructural evolution following metal cutting was investigated within metal chips of Ti-6Al-4V. Metal cutting was used to impose a high strain rate on the order of approx.10(exp 5)/s within the primary shear zone as the metal was removed from the workpiece. The initial microstructure of the parent material (PM) was composed of a bi-modal microstructure with coarse prior beta grains and equiaxed primary alpha located at the boundaries. After metal cutting, the microstructure of the metal chips showed coarsening of the equiaxed primary alpha grains and beta lamellar. These metallographic findings suggest that the metal chips experienced high temperatures which remained below the beta transus temperature.

  4. Yield Behavior of Solution Treated and Aged Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Ring, Andrew J.; Baker, Eric H.; Salem, Jonathan A.; Thesken, John C.

    2014-01-01

    Post yield uniaxial tension-compression tests were run on a solution treated and aged (STA), titanium 6-percent aluminum 4-percent vanadium (Ti-6Al-4V) alloy to determine the yield behavior on load reversal. The material exhibits plastic behavior almost immediately on load reversal implying a strong Bauschinger effect. The resultant stress-strain data was compared to a 1D mechanics model and a finite element model used to design a composite overwrapped pressure vessel (COPV). Although the models and experimental data compare well for the initial loading and unloading in the tensile regime, agreement is lost in the compressive regime due to the Bauschinger effect and the assumption of perfect plasticity. The test data presented here are being used to develop more accurate cyclic hardening constitutive models for future finite element design analysis of COPVs.

  5. Investigation of Microstructural Uniformity During Isothermal Forging of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Mirahmadi, S. Javid; Hamedi, Mohsen; Habibi Parsa, Mohammad

    2014-09-01

    The effect of strain on microstructural changes and the primary alpha (αP) volume fraction as well as the workability of Ti-6Al-4V are studied by isothermal compression of wedge-shaped specimens at the initial temperatures of 850, 900, and 950 °C and platen velocities of 2.5, 25, and 250 mm/min in combination with finite element method. The results show that higher platen velocity leads to a lesser αP volume fraction at all of the temperatures. Higher temperature reduces the αP volume fraction, but increases the impact of strain and platen velocity on the microstructure through the specimen. A more uniform distribution of the primary alpha volume fraction can be achieved by decreasing the initial temperature and/or platen velocity. All of the specimens were free from any defects and can withstand a compression with the normalized Cockcroft-Latham damage value of 0.61.

  6. Elastic properties of low density core (LDC) Ti-6Al-4V sandwich cores

    SciTech Connect

    Queheillalt, D.T.; Wadley, H.N.G.; Schwartz, D.S.

    1998-12-31

    Lightweight, structurally efficient low density core (LDC) sandwich structures can be produced by entrapping argon gas within a finely dispersed distribution of pores in a microstructure and using a high temperature anneal to cause pore growth by gas expansion. This results in a porous microstructure with a relative density as low as {approximately}0.70. Laser ultrasonic methods have been used to measure the longitudinal and shear wave velocities and hence the elastic properties of LDC Ti-6Al-4V cores prior to, and after gas expansion treatments of up to 48 hr at 920 C. The data were compared with several analytical models for predicting the volume fraction of porosity dependent elastic properties of porous materials.

  7. Microwave-assisted fabrication of strontium doped apatite coating on Ti6Al4V.

    PubMed

    Zhou, Huan; Kong, Shiqin; Pan, Yan; Zhang, Zhiguo; Deng, Linhong

    2015-11-01

    Strontium has been shown to be a beneficial dopant to calcium phosphates when incorporated at nontoxic level. In the present work we studied the possibility of solution derived doping strontium into calcium phosphate coatings on titanium alloy Ti6Al4V based implants by a recently reported microwave-assisted method. By using this method strontium doped calcium phosphate nuclei were deposited to pretreated titanium alloy surface dot by dot to compose a crack-free coating layer. The presence of strontium in solution led to reduced roughness of the coating and finer nucleus size formed. In vitro study found that proliferation and differentiation of osteoblast cells seeded on the coating were influenced by strontium content in coatings, showing an increasing followed by a decreasing behavior with increasing substitution of calcium by strontium. It is suggested that this new microwave-assisted strontium doped calcium phosphate coatings may have great potential in implant modification. PMID:26249578

  8. Investigation of Porosity Changes in Cast Ti6Al4V Rods After Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    du Plessis, Anton; Rossouw, Pierre

    2015-08-01

    The porosities of cast Ti6Al4V rods were investigated nondestructively using x-ray microcomputed tomography (microCT) before and after HIP. This allowed the visualization and quantification of porosity changes in the same samples, which indicate excellent pore closure for large pores. This is the first reported application of x-ray microCT for direct analysis of investment casting porosity before and after HIP. The method shows promise for further investigations using delayed HIP treatments or monitoring of pore closure at further varying HIP cycle settings. The nondestructive nature of the analysis has resulted in the interesting observation of small subsurface pores (<250 μm) unaffected by hot isostatic pressing in two of the samples.

  9. Influence of Initial Microstructure on Hot Workability of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Yeom, Jong-Taek; Kim, Jeoung Han; Hong, Jae-Keun; Park, Nho-Kwang; Lee, Chong Soo

    Hot workability of Ti-6Al-4V alloy with different initial microstructures was investigated by considering processing maps and the dynamic material deformation behavior. The emphasis has been focused on the effect of initial microstructure (equiaxed versus bimodal structure). Process maps were generated using the dynamic material model (DMM), unifying the relationships between constitutive deformation behavior, hot workability and microstructures evolution. Also, the flow instability was investigated using the various flow instability criteria and microstructural analysis. To establish the processing maps with different initial microstructures, high temperature compression tests were carried out at various temperatures and strain rates up to a true strain of 0.7. Microstructural changes occurring during the deformation were analyzed in terms of high temperature deformation mechanisms. Finally the useful instability criterion for predicting the forming defects was suggested through the compression test results with different temperatures and strain rates.

  10. Microstructure of Interpass Rolled Wire + Arc Additive Manufacturing Ti-6Al-4V Components

    NASA Astrophysics Data System (ADS)

    Martina, Filomeno; Colegrove, Paul A.; Williams, Stewart W.; Meyer, Jonathan

    2015-12-01

    Mechanical property anisotropy is one of the issues that are limiting the industrial adoption of additive manufacturing (AM) Ti-6Al-4V components. To improve the deposits' microstructure, the effect of high-pressure interpass rolling was evaluated, and a flat and a profiled roller were compared. The microstructure was changed from large columnar prior β grains that traversed the component to equiaxed grains that were between 56 and 139 μm in size. The repetitive variation in Widmanstätten α lamellae size was retained; however, with rolling, the overall size was reduced. A "fundamental study" was used to gain insight into the microstructural changes that occurred due to the combination of deformation and deposition. High-pressure interpass rolling can overcome many of the shortcomings of AM, potentially aiding industrial implementation of the process.

  11. Gas nitriding of Ti-6Al-4V by induction heating

    SciTech Connect

    Grosch, J.; Saglitz, M.

    1995-12-31

    The usually poor wear behavior of titanium materials can be improved by thermochemical surface heat treatment. In contrast to conventional procedures, which necessitate prolonged treatment, it is possible to reduce the heat treatment period considerably by means of HF induction. Serving as an example in this context is a Ti-6Al-4V titanium alloy that is to demonstrate the possibilities of induction gas nitriding. Temperature variations between 900 C and 1,600 C have resulted in homogeneous surface structures whose microstructures can basically be explained by the titanium-nitrogen diagram. In particular with the 1,600 C variant, the wear resistance has been improved, compared with the untreated titanium material there is a seventyfold increase in wear resistance.

  12. Permeation behavior of deuterium implanted into Ti sbnd 6Al sbnd 4V alloy

    NASA Astrophysics Data System (ADS)

    Arita, M.; Hayashi, T.; Okuno, K.; Hayashi, Y.

    1997-09-01

    Permeation of deuterium implanted into Ti sbnd 6Al sbnd 4V alloy has been studied using 0.5 keV D + ion beam in the temperature range of 323 to 753 K. Above 600 K, the ratio of steady state permeation flux/incident flux ranges from 3.3 × 10 -3 at 633 K to 4.8 × 10 -3 at 753 K. The activation energy of permeation is about 0.12 eV in this temperature range. At temperatures below 600 K, the permeation flux of deuterium decreases drastically. Deuterium implanted in the lower temperature range desorbed from the alloy by heating after implantation. Thus, the most of the implanted ions remain in the alloy at low temperatures.

  13. Influence of Grain Size on Electrically Assisted Tensile Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Li, Xifeng; Ji, Boyu; Zhou, Qiang; Chen, Jun; Gao, Peng

    2016-08-01

    The effect of grain size and current density on deformation behavior during electrically assisted tension of Ti-6Al-4V alloy was investigated. The microstructural variations under different conditions were observed by optical microscope, SEM and TEM. The dislocation density was quantified by x-ray diffraction technique. The decrease in grain size could increase the elongation growth and stress reduction during electrically assisted tension. Fine grain size specimens can reach higher temperature than coarse grain specimens. With increasing current density, wider and deeper dimples on the fracture surfaces were observed, and less dislocation density and pileups were found in comparison with room-temperature tension without current. The dislocation density has a 62.1% reduction at 10.48 A/mm2 compared with room-temperature tension for 9.2 μm grain size specimens.

  14. Influence of Temperature on Nitrogen Ion Implantation of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Zhao, Qing; Zheng, Yong-zhen; Mo, Zhi-tao; Tang, De-li; Tong, Hong-hui; Geng, Man

    2001-04-01

    In order to achieve increased layer thickness, and wearing resistance, enhanced ion implantation with nitrogen has been carried out at temperatures of 100, 200, 400, and 600°C with a dose of 4×1018 ions cm-2. Using the Plasma Source Ion Implantation (PSII) device, specimens of Ti6Al4V alloy were implanted at elevated temperatures, using the ion flux as the heating source. Auger Electron Spectroscopy (AES), Scanning Electron Microscopy (SEM), x-ray Diffraction (XRD), micro-hardness measurements and pin-on-disk wearing tester were utilized to evaluate the surface property improvements. The thickness of the implanted layer increased by about an order of magnitude when the temperature was elevated from 100 to 600°C. Higher surface hardness and wearing resistance was also obtained in implantation under higher temperature. XRD image showed the presence of titanium nitrides on the implanted surface.

  15. Investigation of Microstructural Uniformity During Isothermal Forging of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Mirahmadi, S. Javid; Hamedi, Mohsen; Habibi Parsa, Mohammad

    2014-12-01

    The effect of strain on microstructural changes and the primary alpha (αP) volume fraction as well as the workability of Ti-6Al-4V are studied by isothermal compression of wedge-shaped specimens at the initial temperatures of 850, 900, and 950 °C and platen velocities of 2.5, 25, and 250 mm/min in combination with finite element method. The results show that higher platen velocity leads to a lesser αP volume fraction at all of the temperatures. Higher temperature reduces the αP volume fraction, but increases the impact of strain and platen velocity on the microstructure through the specimen. A more uniform distribution of the primary alpha volume fraction can be achieved by decreasing the initial temperature and/or platen velocity. All of the specimens were free from any defects and can withstand a compression with the normalized Cockcroft-Latham damage value of 0.61.

  16. Friction Stir Processing of Investment-Cast Ti-6Al-4V: Microstructure and Properties

    NASA Astrophysics Data System (ADS)

    Pilchak, A. L.; Norfleet, D. M.; Juhas, M. C.; Williams, J. C.

    2008-07-01

    Investment-cast titanium components are becoming increasingly common in the aerospace industry due to the ability to produce large, complex, one-piece components that were previously fabricated by mechanically fastening multiple pieces together. The fabricated components are labor-intensive and the fastener holes are stress concentrators and prime sites for fatigue crack initiation. The castings are typically hot-isostatically-pressed (HIP) to close internal porosity, but have a coarse, fully lamellar structure that has low resistance to fatigue crack initiation. The as-cast + HIP material exhibited 1- to 1.5-mm prior β grains containing a fully lamellar α + β microstructure consistent with slow cooling from above the β transus. Friction stir processing (FSP) was used to locally modify the microstructure on the surface of an investment-cast Ti-6Al-4V plate. Friction stir processing converted the as-cast microstructure to fine (1- to 2-μm) equiaxed α grains. Using micropillars created with a dual-beam focused ion beam device, it was found that the fine-grained equiaxed structure has about a 12 pct higher compressive yield stress. In wrought products, higher strength conditions are more resistant to fatigue crack initiation, while the coarse lamellar microstructure in the base material has better fatigue crack growth resistance. In combination, these two microstructures can increase the fatigue life of titanium alloy castings by increasing the number of cycles prior to crack initiation while retaining the same low-crack growth rates of the colony microstructure in the remainder of the component. In the current study, high-cycle fatigue testing of investment-cast Ti-6Al-4V was performed on four-point bend specimens. Early results show that FSP can increase fatigue strength dramatically.

  17. Effect of plasma welding parameters on the flexural strength of Ti-6Al-4V alloy.

    PubMed

    Lyra e Silva, João Paulo; Fernandes Neto, Alfredo Júlio; Raposo, Luís Henrique Araújo; Novais, Veridiana Resende; de Araujo, Cleudmar Amaral; Cavalcante, Luisa de Andrade Lima; Simamoto Júnior, Paulo Cezar

    2012-01-01

    The aim of this study was to assess the effect of different plasma arc welding parameters on the flexural strength of titanium alloy beams (Ti-6Al-4V). Forty Ti-6Al-4V and 10 NiCr alloy beam specimens (40 mm long and 3.18 mm diameter) were prepared and divided into 5 groups (n=10). The titanium alloy beams for the control group were not sectioned or subjected to welding. Groups PL10, PL12, and PL14 contained titanium beams sectioned and welded at current 3 A for 10, 12 or 14 ms, respectively. Group NCB consisted of NiCr alloy beams welded using conventional torch brazing. After, the beams were subjected to a three-point bending test and the values obtained were analyzed to assess the flexural strength (MPa). Statistical analysis was carried out by one-way ANOVA and Tukey's HSD test at 0.05 confidence level. Significant difference was verified among the evaluated groups (p<0.001), with higher flexural strength for the control group (p<0.05). No significant differences was observed among the plasma welded groups (p>0.05). The NCB group showed the lowest flexural strength, although it was statistically similar to the PL 14 group (p>0.05). The weld depth penetration was not significantly different among the plasma welded groups (p=0.05). Three representative specimens were randomly selected to be evaluated under scanning electron microcopy. The composition of the welded regions was analyzed by energy dispersive X-ray spectroscopy. This study provides an initial set of parameters supporting the use of plasma welding during fabrication of titanium alloy dental frameworks. PMID:23338261

  18. In vivo and in vitro response to electrochemically anodized Ti-6Al-4V alloy.

    PubMed

    Lee, Yu Mi; Lee, Eun Jung; Yee, Sung Tae; Kim, Byung Il; Choe, Eun Sang; Cho, Hyun Wook

    2008-05-01

    Tissues' reactions to metals depend on a variety of properties of the metal, most notably surface structure. Anodizing has been shown to alter the surface properties of metal, thus eliciting a change in the biocompatibility of the metal. In order to evaluate the biocompatibility of unoxidized titanium alloy (Ti-6Al-4V) and anodized titanium alloy samples, the samples were implanted in murine abdominal subcutaneous tissues, and maintained for 2 and 4 weeks. The reaction of the abdominal subcutaneous connective tissues to the samples was then assessed. Fibrous connective tissue capsules were observed around the vicinity of the sample, and these capsules were shown to harbor fibroblasts, fibrocytes, and other cells, including neutrophils, macrophages, and giant multinucleated cells. The average thickness of the fibrous capsules observed around the anodized alloy samples was less than that of the capsules seen around samples of the unoxidized titanium alloy. Blood was obtained from the tails of the experimental mice, and blood cell analyses were conducted in order to assess the levels of leukocytes, red blood cells, and thrombocytes. The blood analysis results of the unoxidized control group and treatment group were all within normal ranges. In addition, the biocompatibility of the titanium alloy samples was evaluated using cell culture techniques. The numbers of MG-63 cells cultured on oxidized samples tended to be greater than those in the controls; however, these increases were not statistically significant. The alkaline phosphatase activity of the sample oxidized at 310 V evidenced significantly higher activity than was observed in the control group. These results indicate that the anodized Ti-6Al-4V alloy will be of considerable utility in biomedical applications. PMID:17914611

  19. Titanium levels in rats implanted with Ti6Al4V treated samples in the absence of wear.

    PubMed

    Rodríguez, D; Gil, F J; Planell, J A; Jorge, E; Alvarez, L; García, R; Larrea, M; Zapata, A

    1999-12-01

    The effect of implantation time and implant nitriding on titanium ion concentration in several tissues of rats carrying Ti6Al4V implants was studied by means of inductively coupled plasma-mass spectroscopy (ICP-MS). Histological studies were also performed in order to check for tissue degeneration due to the Ti6Al4V implantation. The animals were divided into four groups: one received Ti6Al4V implants, the second received nitrided Ti6Al4V implants, the third group received nitrided and descaled Ti6Al4V implants and the last one was the control group. Half the animals of the implanted groups received the Ti6Al4V implant for 30 days, while the other half received the implant for 120 days. Spleen, muscle, kidney, lung, brain and bone samples were retrieved from these rats as well as the control group. Ion concentration measures did not show significant differences between control and implanted rats for the studied period of time, although histological studies showed minor differences, especially on liver tissue samples. PMID:15347963

  20. Hydrogen peroxide treatment on Ti-6Al-4V alloy: A promising surface modification technique for orthopaedic application

    NASA Astrophysics Data System (ADS)

    Karthega, M.; Rajendran, N.

    2010-01-01

    Ti-6Al-4V alloy was treated with various concentrations (5 wt.%, 15 wt.% and 25 wt.%) of hydrogen peroxide (H 2O 2) and then heat treated to produce an anatase titania layer. The surface modified substrates were immersed in simulated body fluid (SBF) solution for the growth of an apatite layer on the surface and the formed apatite layer was characterized using various surface characterization techniques. The results revealed that titania layer with anatase nature was observed for all H 2O 2 treated Ti-6Al-4V alloy, irrespective of the H 2O 2 concentrations. Ti-6Al-4V alloy treated with 15 wt.% and 25 wt.% of H 2O 2 induced apatite formation, however 5 wt.% of H 2O 2 treated Ti-6Al-4V failed to form apatite layer on the surface. The electrochemical behaviour of H 2O 2 treated specimens in SBF solution was studied using potentiodynamic polarization and electrochemical impedance spectroscopy. Ti-6Al-4V alloy treated with 25 wt.% of H 2O 2 solution exhibited low current density and high charge transfer resistance values compared to specimens treated with other concentrations of H 2O 2 and untreated Ti-6Al-4V alloy.

  1. Study on improved tribological properties by alloying copper to CP-Ti and Ti-6Al-4V alloy.

    PubMed

    Wang, Song; Ma, Zheng; Liao, Zhenhua; Song, Jian; Yang, Ke; Liu, Weiqiang

    2015-12-01

    Copper alloying to titanium and its alloys is believed to show an antibacterial performance. However, the tribological properties of Cu alloyed titanium alloys were seldom studied. Ti-5Cu and Ti-6Al-4V-5Cu alloys were fabricated in the present study in order to further study the friction and wear properties of titanium alloys with Cu additive. The microstructure, composition and hardness were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and hardness tester. The tribological behaviors were tested with ZrO2 counterface in 25% bovine serum using a ball-on-disc tribo-tester. The results revealed that precipitations of Ti2Cu intermetallic compounds appeared in both Ti-5Cu and Ti-6Al-4V-5Cu alloys. The tribological results showed an improvement in friction and wear resistance for both Ti-5Cu and Ti-6Al-4V-5Cu alloys due to the precipitation of Ti2Cu. The results also indicated that both CP-Ti and Ti-5Cu behaved better wear resistance than Ti-6Al-4V and Ti-6Al-4V-5Cu due to different wear mechanisms when articulated with hard zirconia. Both CP-Ti and Ti-5Cu revealed dominant adhesive wear with secondary abrasive wear mechanism while both Ti-6Al-4V and Ti-6Al-4V-5Cu showed severe abrasive wear and cracks with secondary adhesive wear mechanism due to different surface hardness integrated by their microstructures and material types. PMID:26354247

  2. Transmission electron microscopy of deformed Ti-6Al-4 V micro-cantilevers

    NASA Astrophysics Data System (ADS)

    Ding, Rengen; Gong, Jicheng; Wilkinson, Angus J.; Jones, Ian P.

    2012-09-01

    Single α-β colony micro-cantilevers were machined from a polycrystalline commercial Ti-6Al-4 V sample using a focussed ion beam. Each cantilever contained several alpha lamellae separated by thin fillets of beta. A nanoindenter was used to perform micro-bending tests. The a3 prismatic slip system was selectively activated in the cantilevers by controlling the crystal orientation along the micro-cantilever. Specimens for transmission electron microscopy (TEM) were prepared using a dual-beam focussed ion beam from a series of micro-cantilevers deformed to various extents. Bright field scanning transmission electron microscopy (BF-STEM) was used to investigate the processes of slip nucleation, propagation and transmission through the α/β interface. The cantilevers had an equilateral triangular cross-section with the bar at the top and the apex at the bottom. The compressive stresses developed near the apex were thus twice the tensile stresses near the top. Dislocations initiate first from the bottom and then from the top and move toward the neutral line. Even in the sample with a small deflection, i.e. 0.5 µm, dislocations were observed at the bottom of the cantilever, but dislocations were not observed at the top until the deflection reached 3 µm. Pile-ups pushed the dislocations past the neutral line when the micro-cantilevers were deflected to more than 4 µm.

  3. Texture Evolution During Laser Direct Metal Deposition of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Sridharan, Niyanth; Chaudhary, Anil; Nandwana, Peeyush; Babu, Sudarsanam Suresh

    2016-03-01

    Titanium alloys are used in a wide variety of high-performance applications and hence the processing of titanium and the resulting microstructures after additive manufacturing has received significant attention. During additive manufacturing, the processing route involves the transition from a liquid to solid state. The addition of successive layers results in a complex microstructure due to solid-state transformations. The current study focuses on understanding the phase transformations and relate them to the transformation texture in Ti-6Al-4V to identify conditions leading to a strong alpha transformation texture. The as-deposited builds were characterized using optical microscopy and electron backscattered diffraction. The results showed columnar prior β grains with a martensitic structure after the deposition of a single layer. On subsequent depositions, the martensitic microstructure decomposed to a colony and basketweave microstructure with a stronger transformation texture. The alpha texture with a colony and basketweave microstructure showed a stronger transformation texture as a result of variant selection. Thus, by controlling the cooling rate of the build from the β transus, it is possible to control the alpha transformation texture.

  4. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    PubMed

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment. PMID:26652422

  5. Surface Deformation Behavior of BSTOA Ti-6Al-4V during Laser Shock Processing

    SciTech Connect

    El-Dasher, B S; Zaleski, T M; Gray, J J; Rybak, S J; Chen, H

    2005-07-21

    The surface of a beta solution treated and overaged (BSTOA) Ti-6Al-4V alloy specimen deformed by laser shock processing was studied using electron backscatter diffraction (EBSD), scanning electron microscopy (SEM), and atomic force microscopy (AFM). Slip steps were observed within grains oriented with their c-axis nearly parallel to the specimen surface normal. Based on the slip step traces and orientation information, the slip planes were determined to be (11{bar 2}2) for grains with their c-axis within 15{sup o} of the specimen surface normal and (11{bar 2}1) for grains with their c-axis between 15{sup o} and 40{sup o} away from the specimen surface normal. Although both these planes are known to belong to twinning systems, (11{bar 2}2)<11{bar 2}{bar 3}> and (11{bar 2}1)<11{bar 2}{bar 6}> respectively, the latter has not been observed to operate as a slip system. Examination of the Taylor factors associated with these slip systems shows that the grains with slip steps have the lowest Taylor factors. Determination of localized lattice rotations showed a unique behavior in grains with slip steps, such that all the lattice rotations were concentrated about the steps, with almost no orientation variations in between slip steps. This distribution indicates that stress concentrations exist at the slip steps, which could potentially affect the performance of the material.

  6. Cavitation and failure during hot forging of Ti-6Al-4V

    SciTech Connect

    Semiatin, S.L.; Goetz, R.L.; Seetharaman, V.; Shell, E.B.; Ghosh, A.K.

    1999-05-01

    The occurrence of cavity initiation and gross, free-surface fracture during subtransus hot pancake forging of Ti-6Al-4V with a transformed beta (colony) microstructure was established. Cavity initiation mechanisms were one of two distinct types. At temperatures approximately 75 C or more below the beta transus temperature (T{sub {beta}}), cavity initiation occurred at relatively low strains in the beta phase lying between the grain-boundary alpha phase and the lamellar colonies. By contrast, at temperatures near the transus (i.e., T {approx} T{sub {beta}} {minus} 25 C), cavity initiation occurred at much larger strains as a result of microfracture of partially-to-fully globularized alpha phase. Finite element method (FEM) modeling of the pancake forging process revealed that secondary tensile stresses were used to correlate both the cavity initiation and the gross free-surface fracture results to previous observations from uniaxial hot tension tests in which identical damage mechanisms had been observed. The tensile work criterion of Cockcroft and Latham (C + L) gave moderately good (quantitative) correlation between the forging and uniaxial tension behaviors. An alternate comparison based on the Rice and Tracey cavity growth model gave reasonable predictions of free-surface fracture but tended to overestimate the incidence of subsurface cavity initiation.

  7. Surface Integrity of Titanium Alloy Ti-6Al-4 V in Ball end Milling

    NASA Astrophysics Data System (ADS)

    Mhamdi, M.-B.; Boujelbene, M.; Bayraktar, E.; Zghal, A.

    With the evolution of machine tools and the emergence of new cutting tools such as cermet, CBN; and in framework of the production of parts with complex geometry, the manufacturers were able to realize more and more parts of complex shape. The multi-axis machining is the main technique for achieving the free form; in fact the multi-axis milling with ball end tools attracts the interest of the aerospace industry and the mussel industry which continues to seek ways to improve the surface quality of finished parts. The titanium alloy is widely used in aerospace industry is the subject of this study in fact, the integrity of the surfaces of parts produced by multi-axis milling is an issue more relevant than ever for the aerospace industry. This paper aims to study the influence of the tool position and the parameters cutting precisely the speed feed Vf, the engagement of the tool on the roughness 3 D, micro-hardness and microstructure alteration created in sub-surface during the milling of concave surface of titanium alloy type Ti-6Al-4 V.

  8. Texture Evolution During Laser Direct Metal Deposition of Ti-6Al-4V

    DOE PAGESBeta

    Sridharan, Niyanth; Chaudhary, Anil; Nandwana, Peeyush; Babu, Sudarsanam Suresh

    2016-01-20

    Titanium alloys are used in a wide variety of high performance applications and hence the processing of the titanium and the resulting microstructures after additive manufacturing has received significant attention. During additive manufacturing the processing route involves the transition from a liquid to solid state. The addition of successive layers results in a complex microstructure due to solid-state transformations. The current study focuses on understanding the phase transformations and relate it to the transformation texture in Ti-6Al-4V to identify conditions leading to a strong alpha transformation texture. The as deposited builds were characterized using optical microscopy and electron backscattered diffraction.more » The results showed columnar prior β grains with a martensitic structure after the deposition of a single layer. On subsequent depositions the martensitic microstructure decomposes to a colony and basketweave microstructure with a stronger transformation texture. The alpha texture with a colony and basketweave microstructure shows a stronger transformation texture as a result of variant selection. Thus by controlling the cooling rate of the build from the β transus it is possible to control the alpha transformation texture.« less

  9. Permanent mold casting of titanium alloy Ti-6Al-4V

    SciTech Connect

    Sadayappan, M.; Sahoo, M.; Lavender, C.; paul.jablonski, P.D.

    2008-01-01

    A literature review indicated that data on the effect of various casting defects, such as inclusions and porosity, on the properties of titanium alloy castings were not readily available. This information is required to reduce the cost of fabricating titanium castings for potential automotive applications. To this end, a research project was initiated to develop data on the as-cast properties of titanium alloy Ti-6Al-4V (Ti64). Step plate castings with 3.2, 6.3, 13, and 25 mm thick steps were produced in a high-density graphite mold following melting in an induction furnace with water-cooled copper hearth. The mechanical properties were determined in the as-cast condition and were found to be close to the values reported in standards. Few casting defects such as inclusions and porosity were observed, and the loss of strength due to these defects is not significant. It is shown that titanium castings with good mechanical properties can be produced in high-density graphite molds.

  10. Arc distribution during the vacuum arc remelting of Ti-6Al-4V

    SciTech Connect

    Woodside, Charles Rigel; King, Paul E.; Nordlund, Chris

    2013-01-01

    Currently, the temporal distribution of electric arcs across the ingot during vacuum arc remelting (VAR) is not a known or monitored process parameter. Previous studies indicate that the distribution of arcs can be neither diffuse nor axisymmetric about the center of the furnace. Correct accounting for the heat flux, electric current flux, and mass flux into the ingot is critical to achieving realistic solidification models of the VAR process. The National Energy Technology Laboratory has developed an arc position measurement system capable of locating arcs and determining the arc distribution within an industrial VAR furnace. The system is based on noninvasive magnetic field measurements and a VAR specific form of the Biot–Savart law. The system was installed on a coaxial industrial VAR furnace at ATI Albany Operations in Albany, OR. This article reports on the different arc distributions observed during production of Ti-6Al-4V. It is shown that several characteristic arc distribution modes can develop. This behavior is not apparent in the existing signals used to control the furnace, indicating the measurement system is providing new information. It is also shown that the different arc distribution modes observed may impact local solidification times, particularly at the side wall.

  11. On the Texture Formation of Selective Laser Melted Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Simonelli, Marco; Tse, Yau Yau; Tuck, Chris

    2014-06-01

    Selective laser melting (SLM) has been shown to be an attractive manufacturing route for the production of α/ β titanium alloys. The relationship between the SLM process parameters and the microstructure of titanium alloys has been the object of several works, but the texture formation during the SLM process has yet to be understood. In the present study, the texture formation of Ti-6Al-4V components was investigated in order to clarify which microstructural features can be tailored during the SLM process. The microstructural characterization of the as-built components was carried out using various microscopy techniques. Phase and texture analysis were carried out using backscattered electron imaging and diffraction. It was found that as-built components consist exclusively of α' martensitic phase precipitated from prior β columnar grains. The texture of the prior β phase was reconstructed and discussed in relation to the used SLM process parameters. It was found that the β grain solidification is influenced by the laser scan strategy and that the β phase has a strong <100> texture along its grain growth direction. The α' martensitic laths that originate from the parent β grains precipitate according to the Burgers orientation relationship. It was observed that α' laths clusters from the same β grain have a specific misorientation that minimizes the local shape strain. Texture inheritance across successive deposited layers was also observed and discussed in relation to various variant selection mechanisms.

  12. Electrochemical Evaluation of Nanocrystalline Diamond Thin Films on Ti-6Al-4V Implant Alloy

    NASA Astrophysics Data System (ADS)

    Fries, Marc; Venugopalan, Ramakrishna; Vohra, Yogesh

    2002-03-01

    Some 186,000 hip replacement surgeries are peformed every year in the United States alone. About 10surgeries are revision operations to replace an implant that has most likely failed through mechanical-electrochemical interactions resulting in implant wear. The ability to enhance the resistance to such mechanical-electrochemical interaction and thereby reduce wear could result in significantly increased device lifespan. Nanocrystalline diamond (NCD) thin films were deposited on Ti-6Al-4V disk samples (processed per ASTM F86 standard for medical implant surface conditions) using microwave plasma chemical vapor deposition (MPCVD). As a first step, these samples (n=3/test per group) were subjected to electrochemical evaluation in inorganic neutral salt solution at 37 C. The electrochemical evaluation involved both impedence spectroscopy (per ASTM G106) and polarization testing (per ASTM G5). The impedence spectroscopy data indicated a significantly higher charge transfer resistance at the interface due to the protective NCD as compared to the bare or uncoated substrate. The polarization test data confirmed that this increased charge transfer resistance resulted in a decreased current density measurement. This decreased current density measurement resulted in an order of magnitude lower calculated static corrosion rate from the NCD coated samples as opposed to the uncoated controls. Future studies will focus on investigations that will facilitate transfer of these static electrochemical resistance results to a more relevant mechanical-electrochemical interaction milieu.

  13. Collagen type I-coating of Ti6Al4V promotes adhesion of osteoblasts.

    PubMed

    Geissler, U; Hempel, U; Wolf, C; Scharnweber, D; Worch, H; Wenzel, K

    2000-09-15

    The initial contact of osteoblasts with implant surfaces is an important event for osseointegration of implants. Osseointegration of Ti6Al4V may be improved by precoating of its surface with collagen type I. In this study, the adhesion of rat calvarial osteoblasts to uncoated and collagen type I-coated titanium alloy was investigated over a period of 24 h. Collagen type I-coating accelerates initial adhesion of osteoblasts in the presence of fetal calf serum. One hour after plating, no differences in the percentage of adherent cells between the surfaces investigated were found. Adhesion of osteoblasts to uncoated surfaces was reduced by the GRGDSP peptide by about 70%, whereas adhesion to collagen type I-coated surfaces remained unaffected by treatment of the cells with the peptide. Cell adhesion to coated materials was reduced by about 80% by anti-integrin beta1 antibody. The integrin beta1 antibody did not influence the adhesion to uncoated titanium alloy. The results suggest that osteoblasts adhere to collagen type I-coated materials via integrin beta1 but not by interacting with RGD peptides, whereas adhesion to uncoated titanium alloy is mediated by RGD sequences but not via integrin beta1. Fibronectin does not seem to be involved in the adhesion of osteoblasts to either coated or uncoated titanium alloy. PMID:10880125

  14. Fatigue Properties of TI-6AL-4V Subjected to 0.9% Physiological Saline Solution

    NASA Astrophysics Data System (ADS)

    Cao, Xiaojian; Murakami, Ri-Ichi; Wang, Qingyuan

    Fatigue properties of Ti-6Al-4V (TC4) subjected to 0.9% physiological saline solutions were presented in this paper. The ultrasonic fatigue test method has been used to investigate the very high cycle fatigue properties of commercial titanium alloy TC4 with the microstructure of tramsformed lamellar dipped into 0.9% physiological saline solution prior to testing. Three estimated times have been decided for subjecting at 37 °C, such as 24 hours, 2 weeks and 4 weeks. The results show that physiological saline solution treatment makes a little influence on the ultrasonic fatigue life of TC4. The slope of S-N curve decreases as the dipping time increases. Dipping tests for three estimated times also have been performed. When TC4 has been dipped into physiological saline solution for 4 weeks, homogeneous white points have been observed on specular facet specimen. And in the fracture surface of which has been dipped for 4 weeks, new inclusion sized 5-10 µm in the crack initiation has been observed. The fractography pictures show the fracture to be transcrystalline plastic. Cracks are initiated because of the subsurface inclusion and the facet slip of α-phase.

  15. Synthesis and In vitro Evaluation of Electrodeposited Barium Titanate Coating on Ti6Al4V

    PubMed Central

    Rahmati, Shahram; Basiriani, Mohammad Basir; Rafienia, Mohammad; Yaghini, Jaber; Raeisi, Keyvan

    2016-01-01

    Osseointegration has been the concern of implantology for many years. Researchers have used various ceramic coatings for this purpose; however, piezoelectric ceramics (e.g., barium titanate [BTO]) are a novel field of interest. In this regard, BTO (BaTiO3) coating was fabricated by electrophoretic deposition on Ti6Al4V medical alloy, using sol-gel-synthesized nanometer BTO powder. Structure and morphologies were studied using X-ray diffraction and scanning electron microscopy (SEM), respectively. Bioactivity response of coated samples was evaluated by SEM and inductively coupled plasma (ICP) analysis after immersion in simulated body fluid (SBF). Cell compatibility was also studied via MTT assay and SEM imaging. Results showed homogenous coating with cubic structure and crystallite size of about 41 nm. SEM images indicated apatite formation on the coating after 7 days of SBF immersion, and ICP analysis approved ions concentration decrement in SBF. Cells showed flattened morphology in intimate contact with coating after 7 days of culture. Altogether, coated samples demonstrated appropriate bioactivity and biocompatibility. PMID:27186538

  16. Gas Gun Driven Dynamic Fracture and Fragmentation of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Jones, David; Chapman, David; Eakins, Daniel

    2013-06-01

    The dynamic fracture and fragmentation of a material is a complex late stage phenomenon occurring in many shock loading scenarios. Improving our predictive capability depends upon exercising our current failure models against new loading schemes and data. We present a series of experiments creating axially symmetric high strain rate (104 s-1) expansion of Ti-6Al-4V cylinders under controlled loading achieved using the ogive based gas gun technique. A steel ogive is located inside the cylinder, into which a polymer rod is launched. Deformation of the rod around the insert drives the cylinder into rapid expansion. This technique facilitates repeatable loading independent of the sample temperature and straightforward adjustment of radial strain rate. Expansion velocity was measured at multiple points along the cylinder outer wall using PDV. Two high speed imaging systems are used to track the overall expansion process to record strain at failure. Optical and SEM imaging is used to measure fragment size and mass distributions and examine the fracture surfaces to reveal the failure mechanism. For a peak radial strain rate of (1.1 +/- 0.1) x 104 s-1 strain localisation initiates on the outer surface at a radial strain of around 12%, with cracks fully penetrating the cylinder wall at around 22%. Hydrocode modelling has been completed with very strong agreement in predicting the expansion velocity and profile but further work is needed to develop an accurate representation of the fracture and fragmentation.

  17. A Preliminary Study of Deformation Behavior of Friction Stir Welded Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Wang, Jiye; Su, Jianqing; Mishra, Rajiv S.; Xu, Ray; Baumann, John A.

    2014-08-01

    A preliminary study of deformation behavior of friction stir welded (FSW) Ti-6Al-4V was performed using two different tools with cylindrical and stepped spiral pin design for the welding process. The nugget regions experienced temperature above β transus and the matrix transformed to fine acicular α during cooling of the nugget. By using stepped spiral pin design, a local region with much refined grain structure and significant tool debris particles were observed. Room temperature tensile test showed increased strength and decreased ductility in the material from this region. Fractographic analysis revealed that tool debris particles served as void nucleation sites. Tensile tests of FSW material were carried out at 625 °C in the strain rates of 3 × 10-4 and 1 × 10-3 s-1. The strength was higher as compared to the as-received material. Microstructural evolution during tensile test was also investigated. Results showed that dynamic globularization occurred during the high temperature tensile test.

  18. Friction Stir-Welded Titanium Alloy Ti-6Al-4V: Microstructure, Mechanical and Fracture Properties

    NASA Astrophysics Data System (ADS)

    Sanders, D. G.; Edwards, P.; Cantrell, A. M.; Gangwar, K.; Ramulu, M.

    2015-05-01

    Friction stir welding (FSW) has been refined to create butt welds from two sheets of Ti-6Al-4V alloy to have an ultra-fine grain size. Weld specimen testing was completed for three different FSW process conditions: As welded, stress relieved, stress relieved and machined, and for the un-welded base material. The investigation includes macrostructure, microstructure, microhardness, tensile property testing, notched bar impact testing, and fracture toughness evaluations. All experiments were conducted in accordance with industry standard testing specifications. The microstructure in the weld nugget was found to consist of refined and distorted grains of alpha in a matrix of transformed beta containing acicular alpha. The enhanced fracture toughness of the welds is a result of increased hardness, which is attributed to an increase in alpha phase, increase in transformed beta in acicular alpha, and grain refinement during the weld process. The noted general trend in mechanical properties from as welded, to stress relieved, to stress relieved and machined conditions exhibited a decrease in ultimate tensile strength, and yield strength with a small increase in ductility and a significant increase in fracture toughness.

  19. Microstructural Evolution in Friction Stir Welding of Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Rubisoff, H.; Querin, J.; Magee, D.; Schneider, J.

    2008-01-01

    Friction stir welding (FSW) is a thermo-mechanical process that utilizes a nonconsumable rotating pin tool to consolidate a weld joint. In the conventional FSW process, the pin tool is responsible for generating both the heat required to soften the material and the forces necessary to deform and combine the weld seam. As such, the geometry of the pin tool is important to the quality of the weld and the process parameters required to produce the weld. Because the geometry of the pin tool is limitless, a reduced set of pin tools was formed to systematically study their effect on the weldment with respect to mechanical properties and resultant microstructure. In this study 0deg, 15deg, 30deg, 45deg, and 60deg tapered, microwave sintered, tungsten carbide (WC) pin tools were used to FSW Ti-6Al-4V. Transverse sections of the weld were used to test for mechanical properties and to document the microstructure using optical microscopy. X-ray diffraction (XRD) was also used to characterize the microstructure in the welds. FSW results for the 45deg and 60deg pin tools are reported in this paper.

  20. Effect of Weld Tool Geometry on Friction Stir Welded Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Querin, Joseph A.; Schneider, Judy A.

    2008-01-01

    In this study, flat 0.250" thick Ti-6Al-4V panels were friction stir welded (FSWed) using weld tools with tapered pins. The five different pin geometries of the weld tools included: 0 degree (straight cylinder), 15 degree, 30 degree, 45 degree, and 60 degree angles on the frustum. All weld tools had a smooth 7 degree concave shoulder and were made from microwave sintered tungsten carbide. For each weld tool geometry, the FSW process parameters were optimized to eliminate internal defects. All the welds were produced in position control with a 2.5 degree lead angle using a butt joint configuration for the panels. The process parameters of spindle rpm and travel speed were varied, altering the hot working conditions imparted to the workpiece. Load cells on the FSWing machine allowed for the torque, the plunge force, and the plow force to be recorded during welding. Resulting mechanical properties were evaluated from tensile tests results of the FSWjoints. Variations in the material flow were investigated by use of microstructural analysis including optical microscopy (OM), scanning electron microscopy (SEM), and orientation image mapping (aIM).

  1. Wetting Behavior of Laser Synthetic Surface Micro Textures on Ti-6Al-4V for Bioapplication

    SciTech Connect

    Dahotre, Narendra B; Paital, Sameer R; Samant, Anoop N; Daniel, Claus

    2010-01-01

    Wettability at the surface of an implant material play a key role in its success as it modulate the protein adsorption and thereby influences cell attachment and tissue integration at the interface. Hence, surface engineering of implantable materials to enhance wettability to physiological fluid under in vivo conditions is an area of active research. In light of this, in the present work a laser based optical interference and direct melting techniques were used to develop synthetic micro textures on Ti-6Al-4V alloys and their effects on wettability were systematically studied. Improved wettability to simulated body fluid and distilled water was observed for the Ca-P coatings obtained by direct melting technique. This superior wettability was attributed to both the appropriate surface chemistry and three dimensional surface features obtained using this technique. To assert a better control on surface texture and wettability a three dimensional thermal model based on COMSOL sTM multiphysics was employed to predict the features obtained by laser melting technique. The effect of physical texture and wetting on biocompatibility of laser processed Ca-P coating was evaluated in the preliminary efforts on culturing of mouse MC3T3-E1 osteoblast cells.

  2. Properties of ion implanted Ti-6Al-4V processed using beamline and PSII techniques

    SciTech Connect

    Walter, K.C.; Woodring, J.S.; Nastasi, M.; Munson, C.M.; Williams, J.M.; Poker, D.B.

    1996-12-31

    The surface of Ti-6Al-4V (Ti64) alloy has been modified using beamline implantation of boron. In separate experiments, Ti64 has been implanted with nitrogen using a plasma source ion implantation (PSII) technique utilizing either ammonia (NH{sub 3}), nitrogen (N{sub 2}), or their combinations as the source of nitrogen ions. Beamline experiments have shown the hardness of the N-implanted surface saturates at a dose level of {approximately} 4 {times} 10{sup 17} at/cm{sup 2} at {approximately} 10 GPa. The present work makes comparisons of hardness and tribological tests of (1) B implantation using beamline techniques, and (2) N implanted samples using ammonia and/or nitrogen gas in a PSII process. The results show that PSII using N{sub 2} or NH{sub 3} gives similar hardness as N implantation using a beamline process. The presence of H in the Ti alloy surface does not affect the hardness of the implanted surface. Boron implantation increased the surface hardness by as much as 2.5x at the highest dose level. Wear testing by a pin-on-disk method indicated that nitrogen implantation reduced the wear rate by as much as 120x, and boron implantation reduced the wear rate by 6.5x. Increased wear resistance was accompanied by a decreased coefficient of friction.

  3. Cryogenic turning of the Ti-6Al-4V alloy with modified cutting tool inserts

    NASA Astrophysics Data System (ADS)

    Dhananchezian, M.; Pradeep Kumar, M.

    2011-01-01

    Productivity in the machining of titanium alloys is adversely affected by rapid tool wear as a consequence of high cutting zone temperature. Conventional cutting fluids are ineffective in controlling the cutting temperature in the cutting zone. In this research work, an attempt has been made to investigate the effect of liquid nitrogen when it is applied to the rake surface, and the main and auxiliary flank surfaces through holes made in the cutting tool insert during the turning of the Ti-6Al-4V alloy. The cryogenic results of the cutting temperature, cutting forces, surface roughness and tool wear of the modified cutting tool insert have been compared with those of wet machining. It has been observed that in the cryogenic cooling method, the cutting temperature was reduced by 61-66% and the surface roughness was reduced to a maximum of 36% over wet machining. The cutting force was decreased by 35-42% and the flank wear was reduced by 27-39% in cryogenic cooling over that of wet machining. Cryogenic cooling enabled a substantial reduction in the geometry of tool wear through the control of the tool wear mechanisms. The application of liquid nitrogen to the heat generation zones through holes made in the cutting tool insert was considered to be more effective over conventional machining.

  4. High-Temperature Galling Characteristics of Ti-6Al-4V with and without Surface Treatments

    SciTech Connect

    Blau, Peter Julian; ERDMAN III, DONALD L; Ohriner, Evan Keith; Jolly, Brian C

    2011-01-01

    Galling is a severe form of surface damage in metals and alloys that typically arises under relatively high normal force, low-sliding speed, and in the absence of effective lubrication. It can lead to macroscopic surface roughening and seizure. The occurrence of galling can be especially problematic in high-temperature applications like diesel engine exhaust gas recirculation system components and adjustable turbocharger vanes, because suitable lubricants may not be available, moisture desorption promotes increased adhesion, and the yield strength of metals decreases with temperature. Oxidation can counteract these effects to some extent by forming lubricative oxide films. Two methods to improve the galling resistance of titanium alloy Ti-6Al-4V were investigated: (a) applying an oxygen diffusion treatment, and (b) creating a metal-matrix composite with TiB2 using a high-intensity infrared heating source. A new, oscillating three-pin-on-flat, high-temperature test method was developed and used to characterize galling behavior relative to a cobalt-based alloy (Stellite 6B ). The magnitude of the oscillating torque, the surface roughness, and observations of surface damage were used as measures of galling resistance. Owing to the formation of lubricative oxide films, the galling resistance of the Ti-alloy at 485o C, even non-treated, was considerably better than it was at room temperature. The IR-formed composite displayed reduced surface damage and lower torque than the substrate titanium alloy.

  5. Biocompatibility and compressive properties of Ti-6Al-4V scaffolds having Mg element.

    PubMed

    Kalantari, Seyed Mohammad; Arabi, Hossein; Mirdamadi, Shamsodin; Mirsalehi, Seyed Ali

    2015-08-01

    Porous scaffolds of Ti-6Al-4V were produced by mixing of this alloy with different amount of magnesium (Mg) powders. The mixtures were compacted in steel die by applying uniaxial pressure of 500 MPa before sintering the compacts in sealed quartz tubes at 900 °C for 2 h. Employing Archimedes׳ principle and Image Tool software, the total and open volume percentages of porosities within the scaffolds were found to be in the range of 47-64% and 41-47%, respectively. XRD results of titanium before and after sintering showed that no contamination, neither oxides nor nitrides formed during processes. Compressive properties of the scaffolds were studied using an Instron machine. The observed compressive strength and Young׳s module of the scaffolds were in the range of 72-132 MPa, and 37-47 GPa, respectively. Cell attachment and proliferation rate of MG-63 on porous samples were investigated. The results showed that proliferation rate increased with increasing Mg content. However no clear differences were observed between samples regarding cell attachment, so that bridges were observed in all cell gaps within the scaffolds. PMID:25955560

  6. Silver-doped hydroxyapatite coatings formed on Ti-6Al-4V substrates and their characterization.

    PubMed

    Yanovska, A A; Stanislavov, A S; Sukhodub, L B; Kuznetsov, V N; Illiashenko, V Yu; Danilchenko, S N; Sukhodub, L F

    2014-03-01

    Coatings with antibacterial components for medical implants are recommended to reduce the risk of bacterial infections. Therefore hydroxyapatite (HA) coatings with addition of chitosan (CS) and silver (Ag) are proposed in this work in an attempt to resolve this problem. Ti-6Al-4V substrates were modified by a chitosan film to study the influence of surface modification on the formation of the HA-Ag and HA-CS-Ag coatings. Using a thermal substrate method, HA and HA-CS coatings doped with Ag(+) were prepared at low substrate temperatures (90°C). Coated surfaces were examined using X-ray diffraction and scanning electron microscopy. The amount of silver in the deposited coatings was analyzed by atomic absorption spectroscopy. From this study it is concluded that the substrate surface modified by a chitosan film promotes the coating formation and increases the antibacterial activity of produced coatings against a strain of Escherichia coli. The adhesion of E. coli (ATCC 25922) to sheep erythrocytes was decreased by 14% as compared with the reference samples without Ag. It could be explained by the inhibition of bacterial adhesins by Ag(+) ions released. The combined action of silver ions and chitosan resulted in a 21% decrease in adhesive index. PMID:24433906

  7. Microstructure characterization of laser welded Ti-6Al-4V fusion zones

    SciTech Connect

    Xu, Pei-quan; Li, Leijun Zhang, Chunbo

    2014-01-15

    The as-welded microstructure of laser-welded Ti-6Al-4V is characterized as a function of CO2 key-hole mode laser welding speed. Martensitic α′ is the predominant phase, with some α and retained β. Phase transformation is affected by the cooling rate through laser welding speed. A higher welding speed of 1.6 to 2.0 m/min produced more martensite α′ and less retained β in the welds. 1.4 m/min welding speed produced small amounts of α, besides the martensite α′. A trace of δ titanium hydride phase seems to have formed in the weld fusion zone. Moiré fringes are a common feature in the TEM microstructure, due to abundance of multi-phase interfaces. Tensile twins and clusters of dislocations indicate that plastic deformation has happened in the as-welded microstructure, indicating the local stress levels to be approaching the yield stress on-cooling during laser welding.

  8. Arc Distribution During the Vacuum Arc Remelting of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Woodside, C. Rigel; King, Paul E.; Nordlund, Chris

    2013-02-01

    Currently, the temporal distribution of electric arcs across the ingot during vacuum arc remelting (VAR) is not a known or monitored process parameter. Previous studies indicate that the distribution of arcs can be neither diffuse nor axisymmetric about the center of the furnace. Correct accounting for the heat flux, electric current flux, and mass flux into the ingot is critical to achieving realistic solidification models of the VAR process. The National Energy Technology Laboratory has developed an arc position measurement system capable of locating arcs and determining the arc distribution within an industrial VAR furnace. The system is based on noninvasive magnetic field measurements and a VAR specific form of the Biot-Savart law. The system was installed on a coaxial industrial VAR furnace at ATI Albany Operations in Albany, OR. This article reports on the different arc distributions observed during production of Ti-6Al-4V. It is shown that several characteristic arc distribution modes can develop. This behavior is not apparent in the existing signals used to control the furnace, indicating the measurement system is providing new information. It is also shown that the different arc distribution modes observed may impact local solidification times, particularly at the side wall.

  9. Microstructure Evolution during Friction Stir Welding of Mill-Annealed Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Pilchak, A. L.; Tang, W.; Sahiner, H.; Reynolds, A. P.; Williams, J. C.

    2011-03-01

    In this study, mill-annealed Ti-6Al-4V plates were successfully friction stir welded over a wide range of processing parameters using a tungsten-1 pct La2O3 tool. Two K-type thermocouples embedded in the tool indicated that approximately 25 pct of the heat generated during welding was transferred out of the workpiece and into the tool. The thermocouple data, combined with observations of the microstructure, indicated that the stir zone of all welds exceeded the β transus. The microstructure and texture of two representative welds made just above and high above the β transus were investigated with scanning electron microscopy and electron backscatter diffraction (EBSD). The β phase orientations were reconstructed with a fully automated technique from the as-collected α phase data through knowledge of the Burgers orientation relationship. The results suggest that the fine β grains in the stir zone are formed from the base material ahead of the advancing tool by dissolution of secondary and primary α phase, and there is no further recrystallization. These grains subsequently deform by slip and rotate toward the orientations that are most stable with respect to the shear deformation induced by the tool. In the highest temperature weld, diffusion tool wear in the form of periodically spaced bands provided an internal marker of the tool/workpiece interface during welding. The flow patterns evident within the tungsten-enriched bands suggest that flow is considerably more chaotic on the advancing side than in the central stir zone.

  10. Evaluation of microstructural development in electron beam melted Ti-6Al-4V

    SciTech Connect

    Safdar, A.; Wei, L.-Y.; Snis, A.; Lai, Z.

    2012-03-15

    In the current work an investigation of the microstructures of EBM built Ti-6Al-4V test bars has been performed using OM, SEM, TEM and XRD. It has been found that the prior {beta} phase, that formed during the initial solidification, possesses a column shaped morphology with growing direction parallel to built direction. Typical ({alpha} + {beta}) structures namely Widmanstaetten {alpha} platelets with rod-like {beta} phase formed on the interfaces of the fine {alpha} grains, have been observed in the columnar prior {beta} grains. Grain boundary {alpha} phase was found to be formed around the boundaries of the columnar prior {beta} grains. Different phases present in the parts, especially the BCC {beta} phases have been characterized. The TEM/EDX results indicate very high V composition in the {beta} phase. Results of TEM/SAED and XRD also revealed that a superlattice structure could be present in the {beta} phase. Phase transformation sequence is discussed according to the processing history and the microstructures observed. - Highlights: Black-Right-Pointing-Pointer {alpha} + {beta} and individual {beta} phase is observed and characterized by SEM, TEM and XRD. Black-Right-Pointing-Pointer {beta}-phase is identified as rod-like structure embedded in {alpha} matrix and platelets. Black-Right-Pointing-Pointer Phase transformation sequence is discussed as per thermal history and microstructures.

  11. Powder Removal from Ti-6Al-4V Cellular Structures Fabricated via Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Hasib, Hazman; Harrysson, Ola L. A.; West, Harvey A.

    2015-03-01

    Direct metal fabrication systems like electron beam melting (EBM) and direct metal laser sintering (also called selective laser melting) are gaining popularity. One reason is the design and fabrication freedom that these technologies offer over traditional processes. One specific feature that is of interest is mesh or lattice structures that can be produced using these powder-bed systems. One issue with the EBM process is that the powder trapped within the structure during the fabrication process is sintered and can be hard to remove as the mesh density increases. This is usually not an issue for the laser-based systems since most of them work at a low temperature and the sintering of the powder is less of an issue. Within the scope of this project, a chemical etching process was evaluated for sintered powder removal using three different cellular structures with varying mesh densities. All meshes were fabricated via EBM using Ti6Al4V powder. The results are promising, but the larger the structures, the more difficult it is to completely remove the sintered powder without affecting the integrity of the mesh structure.

  12. Fracture toughness of Ti-6Al-4V after welding and postweld heat treatment

    SciTech Connect

    Murthy, K.K.; Sundaresan, S.

    1997-02-01

    The fracture toughness (J{sub IC}) of the fusion zone of Ti-6Al-4V alloy welds was studied in terms of microstructural changes in the as-welded condition and following postweld heat treatment. Gas tungsten arc and electron beam welds were produced in sheet material over a limited range of heat input and subsequently heat treated at 700 C and 900 C. In the as-welded condition, the weld microstructure was a mixture of diffusional and martensitic alpha phases, whose proportion varied wit heat input and cooling rate. The fusion zone exhibited low ductility resulting from the highly acicular microstructure and a large prior-beta grain size. Postweld heat treatment tempered the martensite and coarsened the microstructure, but a beneficial effect on ductility was realized only after treatment at 900 C. Fracture toughness in the as-welded condition was greater than for the base metal and was attributed to the lamellar microstructure of the fusion zone and absence of continuous alpha film along the grain boundaries. Postweld heat treatment at 700 C reduced the fracture toughness considerably and, as in the case of ductility, it was necessary to heat treat at 900 C to produce an improvement.

  13. Modelling and simulation of effect of ultrasonic vibrations on machining of Ti6Al4V.

    PubMed

    Patil, Sandip; Joshi, Shashikant; Tewari, Asim; Joshi, Suhas S

    2014-02-01

    The titanium alloys cause high machining heat generation and consequent rapid wear of cutting tool edges during machining. The ultrasonic assisted turning (UAT) has been found to be very effective in machining of various materials; especially in the machining of "difficult-to-cut" material like Ti6Al4V. The present work is a comprehensive study involving 2D FE transient simulation of UAT in DEFORM framework and their experimental characterization. The simulation shows that UAT reduces the stress level on cutting tool during machining as compared to that of in continuous turning (CT) barring the penetration stage, wherein both tools are subjected to identical stress levels. There is a 40-45% reduction in cutting forces and about 48% reduction in cutting temperature in UAT over that of in CT. However, the reduction magnitude reduces with an increase in the cutting speed. The experimental analysis of UAT process shows that the surface roughness in UAT is lower than in CT, and the UATed surfaces have matte finish as against the glossy finish on the CTed surfaces. Microstructural observations of the chips and machined surfaces in both processes reveal that the intensity of thermal softening and shear band formation is reduced in UAT over that of in CT. PMID:24103362

  14. Numerical Simulation and Superplastic Forming of Ti-6Al-4V Alloy for a Dental Prosthesis

    NASA Astrophysics Data System (ADS)

    Li, Xiaomei; Soo, Steven

    2011-04-01

    This article investigates superplastic forming (SPF) technique in conjunction with finite element (FE) simulation applied to dental repair. The superplasticity of Ti-6Al-4V alloys has been studied using a uniquely designed five-hole test with the aim of obtaining the modeled grain size and the flow stress parameters. The data from the five-hole test are subsequently put into the FE program for the simulation of a partial upper denture dental prosthesis (PUD4). The FE simulation of the PUD4 is carried out to set up appropriate input parameters for pressing due to the SPF process being fully automatic controlled. A variety of strain rates ranging from 2.4 × 10-5 to 1 × 10-3 s-1 are selected for the characterization of superplastic properties of the alloy. The Superflag FE program is used to generate an appropriate pressure-time profile and provide information on thickness, grain size, and grain growth rate distribution. Both membrane elements and solid elements have been adopted in the simulation and the results from both types of elements are compared. An evaluation of predicted parameters for the SPF of the prosthesis is presented.

  15. An integrated experimental and computational approach to laser surface nitriding of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Dahotre, Sanket N.; Vora, Hitesh D.; Pavani, K.; Banerjee, Rajarshi

    2013-04-01

    Titanium and its alloys have been commonly used in many biological and industrial applications owing to their excellent mechanical and physical properties. However, they have been specifically inadequate for biomedical implants due to their inferior tribological properties (low wear resistance, higher coefficient of friction, and lower hardness). As a remedy, the process of laser nitriding has emerged from the past few decades as a unique method for tailoring the surface microstructures and/or composition of titanium for enhanced tribological characteristics of titanium and its alloys. In the present study, a multiphysics computational model was developed to predict the nitrogen diffusion length into the Ti-6Al-4V alloy under various laser processing conditions (laser power and scanning speed). XRD, SEM and EDS analyses were also conducted for phase identification, microstructural investigation, and estimating the nitrogen concentration, respectively. Both computational and experimental results indicated that the depth of nitrogen diffusion increased with decrease in scanning speed, and subsequent increase in laser interaction time and increase in input laser energy density.

  16. Characterization of high energy ion implantation into Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Carroll, M. P.; Stephenson, K.; Findley, K. O.

    2009-06-01

    Ion implantation is a surface modification process that can improve the wear, fatigue, and corrosion resistance for several metals and alloys. Much of the research to date has focused on ion energies less than 1 MeV. With this in mind, Ti-6Al-4V was implanted with Al 2+, Au 3+, and N + ions at energies of 1.5 and 5 MeV and various doses to determine the effects on strengthening of a high energy beam. A post heat treatment on the specimens implanted with Al 2+ samples was conducted to precipitate Ti xAl type intermetallics near the surface. Novel techniques, such as nanoindentation, are available now to determine structure-mechanical property relationships in near-surface regions of the implanted samples. Thus, nanoindentation was performed on pre-implanted, as-implanted, and post heat treated samples to detect differences in elastic modulus and hardness at the sub-micron scale. In addition, sliding wear tests were performed to qualitatively determine the changes in wear performance. The effect of this processing was significant for samples implanted with Al 2+ ions at 1.5 MeV with a dose higher than 1 × 10 16 ions/cm 2 where precipitation hardening likely occurs and with N + ions.

  17. Effect of SiC interlayer between Ti6Al4V alloy and hydroxyapatite films.

    PubMed

    Azem, Funda Ak; Birlik, Isil; Braic, Viorel; Toparli, Mustafa; Celik, Erdal; Parau, Anca; Kiss, Adrian; Titorencu, Irina; Vladescu, Alina

    2015-04-01

    Bioactive coatings are frequently used to improve the osseointegration of the metallic implants used in dentistry or orthopaedics. Among different types of bioactive coatings, hydroxyapatite (Ca10(PO4)6(OH)2) is one of the most extensively used due to its chemical similarities to the components of bones and teeth. In this article, production and characterization of hydroxyapatite films deposited on Ti6Al4V alloy prepared by magnetron sputtering were reported. Besides, SiC was deposited on substrate surface to study the interlayer effect. Obtained coatings were annealed at 600 °C for 30 and 120 min in a mixed atmosphere of N2 + H2O vapours with the heating rate of 12 °C min(-1). The effects of SiC interlayer and heat treatment parameters on the structural, mechanical and corrosion properties were investigated. After heat treatment process, the crystalline hydroxyapatite was obtained. Additionally, cell viability tests were performed. The results show that the presence of the SiC interlayer contributes a decrease in surface roughness and improves the mechanical properties and corrosion performance of the hydroxyapatite coatings. Biological properties were not affected by the presence of the SiC interlayer. PMID:25934259

  18. Microstructure of Ti6Al4V weld metal and simulated HAZ

    SciTech Connect

    Kivineva, E.; Hannerz, N.E.; Sjoeberg, R.

    1995-12-31

    TIG and plasma arc welding were performed on 3.2 mm thick plate of Ti6Al4V (ASTM Grade 5). The welds were studied for mechanical properties in the as welded as well as in the post weld heat treated condition. Plasma arc welding was conducted with and without external copper cooling devices. It appears that TIG-welding resulted in rather large {beta} grains the mean size being 830 {micro}m depending probably on the excessive heat input involved in the process. The smallest weld metal {beta}-grain size 375 {micro}m was obtained by plasma arc with water-cooled copper blocks. The heat affected zone grain size was studied by Gleeble simulation with peak temperature 1,400 C, The cooling time {Delta}t8/5 was permutated from 10 to 300 sec. The slowest cooling time {Delta}t8/5=300 see resulted in a {beta} grain size of 515 {micro}m. At the more rapid cooling times a martensitic structure in the large {beta} grains was obtained, but a Widmanstaetten substructure is also formed at slower cooling. Moreover grain boundary {alpha} is precipitated at the slowest cooling times {Delta}t8/5=300 sec. To obtain the desired toughness properties it appears that post weld heat treatment would be necessary unless a very low heat input is employed.

  19. Synthesis and In vitro Evaluation of Electrodeposited Barium Titanate Coating on Ti6Al4V.

    PubMed

    Rahmati, Shahram; Basiriani, Mohammad Basir; Rafienia, Mohammad; Yaghini, Jaber; Raeisi, Keyvan

    2016-01-01

    Osseointegration has been the concern of implantology for many years. Researchers have used various ceramic coatings for this purpose; however, piezoelectric ceramics (e.g., barium titanate [BTO]) are a novel field of interest. In this regard, BTO (BaTiO3) coating was fabricated by electrophoretic deposition on Ti6Al4V medical alloy, using sol-gel-synthesized nanometer BTO powder. Structure and morphologies were studied using X-ray diffraction and scanning electron microscopy (SEM), respectively. Bioactivity response of coated samples was evaluated by SEM and inductively coupled plasma (ICP) analysis after immersion in simulated body fluid (SBF). Cell compatibility was also studied via MTT assay and SEM imaging. Results showed homogenous coating with cubic structure and crystallite size of about 41 nm. SEM images indicated apatite formation on the coating after 7 days of SBF immersion, and ICP analysis approved ions concentration decrement in SBF. Cells showed flattened morphology in intimate contact with coating after 7 days of culture. Altogether, coated samples demonstrated appropriate bioactivity and biocompatibility. PMID:27186538

  20. Simulations and Experiments of the Nonisothermal Forging Process of a Ti-6Al-4V Impeller

    NASA Astrophysics Data System (ADS)

    Prabhu, T. Ram

    2016-06-01

    In the present study, a nonisothermal precision forging process of a Ti-6Al-4V first-stage impeller for the gas turbine engine was simulated using the finite element software. The simulation results such as load requirements, damage, velocity field, stress, strain, and temperature distributions are discussed in detail. Simulations predicted the maximum load requirement of about 80 MN. The maximum temperature loss was observed at the contour surface regions. The center and contour regions are the high-strained regions in the part. To validate the model, forging experiments mimicking simulations were performed in the α + β phases region (930 °C). The selected locations of the part were characterized for tensile properties at 27 and 200 °C, hardness, microstructure, grain size, and the amount of primary α phase based on the strain distribution results. The soundness of the forged part was verified using fluorescent penetrant test (Mil Std 2175 Grade A) and ultrasonic test (AMS 2630 class A1). From the experimental results, it was found that the variations in the hardness, tensile properties at room, and elevated temperature are not significant. The microstructure, grain size, and primary α phase content are nearly same.

  1. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-04-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  2. Compressive Strength Evaluation in Brazed ZrO2/Ti6Al4V Joints Using Finite Element Analysis

    NASA Astrophysics Data System (ADS)

    Sharma, Ashutosh; Kee, Se Ho; Jung, Flora; Heo, Yongku; Jung, Jae Pil

    2016-05-01

    This study aims to synthesize and evaluate the compressive strength of the ZrO2/Ti-6Al-4V joint brazed using an active metal filler Ag-Cu-Sn-Ti, and its application to dental implants assuring its reliability to resist the compressive failure in the actual oral environment. The brazing was performed at a temperature of 750 °C for 30 min in a vacuum furnace under 5 × 10-6 Torr atmosphere. The microstructure of the brazed joint showed the presence of an Ag-rich matrix and a Cu-rich phase, and Cu-Ti intermetallic compounds were observed along the Ti-6Al-4V bonded interface. The compressive strength of the brazed ZrO2/Ti-6Al-4V joint was measured by EN ISO 14801 standard test method. The measured compressive strength of the joint was ~1477 MPa—a value almost five times that of existing dental cements. Finite element analysis also confirmed the high von Mises stress values. The compressive strains in the samples were found concentrated near the Ti-6Al-4V position, matching with the position of the real fractured sample. These results suggest extremely significant compressive strength in ZrO2/Ti-6Al-4V joints using the Ag-Cu-Sn-Ti filler. It is believed that a highly reliable dental implant can be processed and designed using the results of this study.

  3. Nitric acid passivation of Ti6Al4V reduces thickness of surface oxide layer and increases trace element release.

    PubMed

    Callen, B W; Lowenberg, B F; Lugowski, S; Sodhi, R N; Davies, J E

    1995-03-01

    Passivation of Ti6Al4V and cpTi implants using methods based on the ASTM-F86 nitric acid protocol are used with the intention of reducing their surface reactivity, and consequently the corrosion potential, in the highly corrosive biologic milieu. The ASTM-F86 passivation protocol was originally developed for surgical implants made of stainless steel and chrome cobalt alloy. Using X-ray photoelectron spectroscopy (XPS) to examine the effect of nitric acid passivation on the surface oxide layer of mill-annealed Ti6Al4V and cpTi, we have found that such treatment actually reduced the oxide thickness on the alloy while having no significant effect on the pure metal. These results correlated with observations obtained using graphite furnace atomic absorption spectrophotometry (GFAAS) to detect trace element release from solid, mill-annealed, Ti6Al4V and cpTi into serum-containing culture medium. We detected significantly greater levels of Ti, Al, and V in the presence of passivated compared to nonpassivated Ti6Al4V. In contrast, nitric acid passivation did not influence Ti release from mill-annealed cpTi. These results, derived from two mill-annealed Ti-based metals, would indicate that re-examination of ASTM-F86-based passivation protocols with respect to Ti6Al4V should be considered in view of the widespread use of this alloy for biomedical devices. PMID:7615579

  4. High cycle fatigue behavior of implant Ti-6Al-4V in air and simulated body fluid.

    PubMed

    Liu, Yong-jie; Cui, Shi-ming; He, Chao; Li, Jiu-kai; Wang, Qing-yuan

    2014-01-01

    Ti-6Al-4V implants that function as artificial joints are usually subjected to long-term cyclic loading. To study long-term fatigue behaviors of implant Ti-6Al-4V in vitro and in vivo conditions exceeding 107 cycles, constant stress amplitude fatigue experiments were carried out at ultrasonic frequency (20 kHz) with two different surface conditions (ground and polished) in ambient air and in a simulated body fluid. The initiation mechanisms of fatigue cracks were investigated with scanning electron microscopy. Improvement of fatigue strength is pronounced for polished specimens below 106 cycles in ambient air since fatigue cracks are initiated from surfaces of specimens. While the cycles exceed 106, surface conditions have no effect on fatigue behaviors because the defects located within the specimens become favorable sites for crack initiation. The endurance limit at 108 cycles of polished Ti-6Al-4V specimens decreases by 7% if it is cycled in simulated body fluid instead of ambient air. Fracture surfaces show that fatigue failure is initiated from surfaces in simulated body fluid. Surface improvement has a beneficial effect on fatigue behaviors of Ti-6Al-4V at high stress amplitudes. The fatigue properties of Ti-6Al-4V deteriorate and the mean endurance limits decrease significantly in simulated body fluid. PMID:24211906

  5. Tribological characterization of zirconia coatings deposited on Ti6Al4V components for orthopedic applications.

    PubMed

    Berni, M; Lopomo, N; Marchiori, G; Gambardella, A; Boi, M; Bianchi, M; Visani, A; Pavan, P; Russo, A; Marcacci, M

    2016-05-01

    One of the most important issues leading to the failure of total joint arthroplasty is related to the wear of the plastic components, which are generally made of ultra high molecular weight polyethylene (UHMWPE). Therefore, the reduction of joint wear represents one of the main challenges the research in orthopedics is called to address nowadays. Surface treatments and coatings have been recognized as innovative methods to improve tribological properties, also in the orthopedic field. This work investigated the possibility to realize hard ceramic coatings on the metal component of a prosthesis, by means of Pulsed Plasma Deposition, in order to reduce friction and wear in the standard coupling against UHMWPE. Ti6Al4V substrates were coated with a 2 μm thick yttria-stabilized zirconia (YSZ) layer. The mechanical properties of the YSZ coatings were assessed by nanoindentation tests performed on flat Ti6Al4V substrates. Tribological performance was evaluated using a ball-on-disk tribometer in dry and lubricated (i.e. with fetal bovine serum) highly-stressing conditions, up to an overall distance of 10 km. Tribology was characterized in terms of coefficient of friction (CoF) and wear rate of the UHMWPE disk. After testing, specimens were analyzed through optical microscopy and SEM images, in order to check the wear degradation mechanisms. Progressive loading scratch tests were also performed in dry and wet conditions to determine the effects of the environment on the adhesion of the coating. Our results supported the beneficial effect of YSZ coating on metal components. In particular, the proposed solution significantly reduced UHMWPE wear rate and friction. At 10 km of sliding distance, a wear rate reduction of about 18% in dry configuration and of 4% in presence of serum, was obtained by the coated group compared to the uncoated group. As far as friction in dry condition is concerned, the coating allowed to maintain low CoF values until the end of the tests, with an

  6. Combination of laser keyhole and conduction welding: Dissimilar laser welding of niobium and Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Torkamany, M. J.; Malek Ghaini, F.; Poursalehi, R.; Kaplan, A. F. H.

    2016-04-01

    Pulsed Nd:YAG laser welding of pure niobium plate to titanium alloy Ti-6Al-4V sheet in butt joint is studied regarding the laser/metal interaction modes. To obtain the optimized process parameters in dissimilar welding of Ti-6Al-4V/Nb, the melting ratio of laser beam energy for each weld counterpart is evaluated experimentally. Different laser welding modes of keyhole and conduction are predicted regarding the absorbed energy from the similar laser pulses on each weld counterpart. Laser keyhole and conduction welding were observed simultaneously through direct visualization of laser interaction with dissimilar metals using High Speed Imaging (HSI) system.

  7. NON-CONTACT ACOUSTO-THERMAL SIGNATURES OF PLASTIC DEFORMATION IN TI-6AL-4V

    SciTech Connect

    Welter, J. T.; Jata, K. V.; Blodgett, M. P.; Malott, G.; Schehl, N.; Sathish, S.

    2010-02-22

    Plastic deformation introduces changes in a material which include increases in: dislocations, strains, residual stress, and yield stress. However, these changes have a very small impact on the material properties such as elastic modulus, conductivity and ultrasonic wave speed. This is due to the fact that interatomic forces govern these properties, and they are not affected by plastic deformation to any large degree. This is evident from the fact that the changes in electrical resistance and ultrasonic velocity in plastically deformed and virgin samples are very small and can only be determined by highly controlled experiments. Except for X-ray diffraction, there are no direct nondestructive methods for measuring strain and the residual stress. This paper presents an application of the non-contact acousto-thermal signature (NCATS) NDE methodology to detect plastic deformation in flat dog bone Ti-6Al-4V samples. Results of the NCATS measurements on samples subjected to incremental amounts of plastic deformation are presented. The maximum temperature attained by the sample due to acoustic excitation is found to be sensitive to the amount of plastic strain. It is observed that the temperature induced by acoustic excitation increases to a peak followed by a decrease to failure. The maximum temperature peak occurs at plastic strains of 12-14%. It is observed that there is a correlation between the peak in maximum temperature rise and the strain at the experimentally determined ultimate tensile strength. A microstructural based explanation for this will be presented. The results are discussed in reference to utilizing this technique for detection and evaluation of plastic deformation.

  8. Non-Contact Acousto-Thermal Signatures of Plastic Deformation in TI-6AL-4V

    NASA Astrophysics Data System (ADS)

    Welter, J. T.; Malott, G.; Schehl, N.; Sathish, S.; Jata, K. V.; Blodgett, M. P.

    2010-02-01

    Plastic deformation introduces changes in a material which include increases in: dislocations, strains, residual stress, and yield stress. However, these changes have a very small impact on the material properties such as elastic modulus, conductivity and ultrasonic wave speed. This is due to the fact that interatomic forces govern these properties, and they are not affected by plastic deformation to any large degree. This is evident from the fact that the changes in electrical resistance and ultrasonic velocity in plastically deformed and virgin samples are very small and can only be determined by highly controlled experiments. Except for X-ray diffraction, there are no direct nondestructive methods for measuring strain and the residual stress. This paper presents an application of the non-contact acousto-thermal signature (NCATS) NDE methodology to detect plastic deformation in flat dog bone Ti-6Al-4V samples. Results of the NCATS measurements on samples subjected to incremental amounts of plastic deformation are presented. The maximum temperature attained by the sample due to acoustic excitation is found to be sensitive to the amount of plastic strain. It is observed that the temperature induced by acoustic excitation increases to a peak followed by a decrease to failure. The maximum temperature peak occurs at plastic strains of 12-14%. It is observed that there is a correlation between the peak in maximum temperature rise and the strain at the experimentally determined ultimate tensile strength. A microstructural based explanation for this will be presented. The results are discussed in reference to utilizing this technique for detection and evaluation of plastic deformation.

  9. Wear of Steel and Ti6Al4V Rollers in Vacuum

    NASA Technical Reports Server (NTRS)

    Krantz, Timothy L.; Shareef, Iqbal

    2012-01-01

    This investigation was prompted by results of a qualification test of a mechanism to be used for the James Webb Space Telescope. Post-test inspections of the qualification test article revealed some loose wear debris and wear of the steel rollers and the mating Ti6Al4V surfaces. An engineering assessment of the design and observations from the tested qualification unit suggested that roller misalignment was a controlling factor. The wear phenomena were investigated using dedicated laboratory experiments. Tests were done using a vacuum roller rig for a range of roller misalignment angles. The wear in these tests was mainly adhesive wear. The measured wear rates were highly correlated to the misalignment angle. For all tests with some roller misalignment, the steel rollers lost mass while the titanium rollers gained mass indicating strong adhesion of the steel with the titanium alloy. Inspection of the rollers revealed that the adhesive wear was a two-way process as titanium alloy was found on the steel rollers and vice versa. The qualification test unit made use of 440F steel rollers in the annealed condition. Both annealed 440F steel rollers and hardened 440C rollers were tested in the vacuum roller rig to investigate possibility to reduce wear rates and the risk of loose debris formation. The 440F and 440C rollers had differing wear behaviors with significantly lesser wear rates for the 440C. For the test condition of zero roller misalignment, the adhesive wear rates were very low, but still some loose debris was formed

  10. Thermoelectric assessment of laser peening induced effects on a metallic biomaterial Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Carreón, H.; Barriuso, S.; Porro, J. A.; González-Carrasco, J. L.; Ocaña, J. L.

    2014-03-01

    Laser peening has recently emerged as a useful technique to overcome detrimental effects associated to another wellknown surface modification processes such as shot peening or grit blasting used in the biomedical field. It is worth to notice that besides the primary residual stress effect, thermally induced effects might also cause subtle surface and subsurface microstructural changes that might influence corrosion resistance. Moreover, since maximum loads use to occur at the surface, they could also play a critical role in the fatigue strength. In this work, plates of Ti-6Al-4V alloy of 7 mm in thickness were modified by laser peening without using a sacrificial outer layer. Irradiation by a Q-switched Nd-YAG laser (9.4 ns pulse length) working in fundamental harmonic at 2.8 J/pulse and with water as confining medium was used. Laser pulses with a 1.5 mm diameter at an equivalent overlapping density (EOD) of 5000 cm-2 were applied. Attempts to analyze the global induced effects after laser peening were addressed by using the contacting and non-contacting thermoelectric power (TEP) techniques. It was demonstrated that the thermoelectric method is entirely insensitive to surface topography while it is uniquely sensitive to subtle variations in thermoelectric properties, which are associated with the different material effects induced by different surface modification treatments. These results indicate that the stress-dependence of the thermoelectric power in metals produces sufficient contrast to detect and quantitatively characterize regions under compressive residual stress based on their thermoelectric power contrast with respect to the surrounding intact material. However, further research is needed to better separate residual stress effects from secondary material effects, especially in the case of low-conductivity engineering materials like titanium alloys.

  11. Anodizing color coded anodized Ti6Al4V medical devices for increasing bone cell functions

    PubMed Central

    Ross, Alexandra P; Webster, Thomas J

    2013-01-01

    Current titanium-based implants are often anodized in sulfuric acid (H2SO4) for color coding purposes. However, a crucial parameter in selecting the material for an orthopedic implant is the degree to which it will integrate into the surrounding bone. Loosening at the bone–implant interface can cause catastrophic failure when motion occurs between the implant and the surrounding bone. Recently, a different anodization process using hydrofluoric acid has been shown to increase bone growth on commercially pure titanium and titanium alloys through the creation of nanotubes. The objective of this study was to compare, for the first time, the influence of anodizing a titanium alloy medical device in sulfuric acid for color coding purposes, as is done in the orthopedic implant industry, followed by anodizing the device in hydrofluoric acid to implement nanotubes. Specifically, Ti6Al4V model implant samples were anodized first with sulfuric acid to create color-coding features, and then with hydrofluoric acid to implement surface features to enhance osteoblast functions. The material surfaces were characterized by visual inspection, scanning electron microscopy, contact angle measurements, and energy dispersive spectroscopy. Human osteoblasts were seeded onto the samples for a series of time points and were measured for adhesion and proliferation. After 1 and 2 weeks, the levels of alkaline phosphatase activity and calcium deposition were measured to assess the long-term differentiation of osteoblasts into the calcium depositing cells. The results showed that anodizing in hydrofluoric acid after anodizing in sulfuric acid partially retains color coding and creates unique surface features to increase osteoblast adhesion, proliferation, alkaline phosphatase activity, and calcium deposition. In this manner, this study provides a viable method to anodize an already color coded, anodized titanium alloy to potentially increase bone growth for numerous implant applications

  12. Thermal Stability of Residual Stresses in Ti-6Al-4V components

    NASA Astrophysics Data System (ADS)

    Stanojevic, A.; Angerer, P.; Oberwinkler, B.

    2016-03-01

    The need for light weight design while maintaining a high safety is essential for many components, especially in the aircraft industry. Therefore, it's important to consider every aspect to reduce weight, improve fatigue life and maintain safety of crucial components. Residual stresses are a major factor which can positively influence components and fulfil all three requirements. However, due to the inconstancy of the behaviour of residual stresses during the life time of a component, residual stresses are often neglected. If the behaviour of residual stresses could be described reliably over the entire life time of a component, residual stresses could be taken into account and components could be optimized even further. Mechanical and thermal loads are the main reason for relaxation of residual stresses. This work covers the thermal stability of residual stresses in Ti-6Al-4V components. Therefore, exposure tests at raised temperatures were performed on specimens with different surface conditions. Residual stresses were measured by x-ray diffraction before and after testing. Creep tests were also carried out to describe the creep behaviour and thereby the ability for residual stress relaxation. A correlation between the creep rate and amount of relaxed stress was found. The creep behaviour of the material was described by using a combination of the Norton Power law and the Arrhenius equation. The Zener-Wert-Avrami model was used to describe the residual stress relaxation. With these models a satisfying correlation between measured and calculated data was found. Hence, the relaxation of residual stresses due to thermal load was described reliably.

  13. Experimental analysis of selective laser melting process for Ti-6Al-4V turbine blade manufacturing

    NASA Astrophysics Data System (ADS)

    Caiazzo, Fabrizia; Cardaropoli, Francesco; Alfieri, Vittorio; Sergi, Vincenzo; Cuccaro, Luigi

    2012-01-01

    The present work focuses on the use of Selective Laser Melting (SLM) technique for manufacturing of near-net-shape aircraft component prototypes with Ti-6Al-4V titanium alloy, which has already successfully employed for the production of turbine blades since it combines mechanical properties with excellent wear resistance. The main characteristic of SLM is layer manufacturing which allows to obtain complex shaped elements using three dimensional computer aided design data, with the addition of particular features like channels or cavities which can not been easily obtained with traditional technologies. The other key aspect in comparison with investment casting is shorter post-processing. The feasibility of manufacturing turbine blades with mentioned process using a laser sintered machine EOSINT M 270 (Titanium version) is analysed. The first experimental phase has dealt with the definition of processing parameters which would guarantee laser sintered part maximum density. Preliminary specimens have been manufactured to define any material-dependent scaling value to control dimensional shrinkage. Afterwards a prototype of a turbine blade has been produced using optimal process parameter set. The element positioning and support definition are discussed as they influence the overall job time and the need of post processing operations. Further analyses have been carried out to check the whole structure of the prototype using X-rays and Fluorescent Penetrant Inspection, aiming to point out possible imperfections; no defects have been detected. Furthermore, laser sintered part dimensional inspection has been successively performed via coordinate measuring machine. Eventually, the microstructure of the prototype has been examined.

  14. Surface chemistry of Ti6Al4V components fabricated using selective laser melting for biomedical applications.

    PubMed

    Vaithilingam, Jayasheelan; Prina, Elisabetta; Goodridge, Ruth D; Hague, Richard J M; Edmondson, Steve; Rose, Felicity R A J; Christie, Steven D R

    2016-10-01

    Selective laser melting (SLM) has previously been shown to be a viable method for fabricating biomedical implants; however, the surface chemistry of SLM fabricated parts is poorly understood. In this study, X-ray photoelectron spectroscopy (XPS) was used to determine the surface chemistries of (a) SLM as-fabricated (SLM-AF) Ti6Al4V and (b) SLM fabricated and mechanically polished (SLM-MP) Ti6Al4V samples and compared with (c) traditionally manufactured (forged) and mechanically polished Ti6Al4V samples. The SLM-AF surface was observed to be porous with an average surface roughness (Ra) of 17.6±3.7μm. The surface chemistry of the SLM-AF was significantly different to the FGD-MP surface with respect to elemental distribution and their existence on the outermost surface. Sintered particles on the SLM-AF surface were observed to affect depth profiling of the sample due to a shadowing effect during argon ion sputtering. Surface heterogeneity was observed for all three surfaces; however, vanadium was witnessed only on the mechanically polished (SLM-MP and FGD-MP) surfaces. The direct and indirect 3T3 cell cytotoxicity studies revealed that the cells were viable on the SLM fabricated Ti6Al4V parts. The varied surface chemistry of the SLM-AF and SLM-MP did not influence the cell behaviour. PMID:27287125

  15. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V

    PubMed Central

    Mahdipoor, M.S.; Kirols, H.S.; Kevorkov, D.; Jedrzejowski, P.; Medraj, M.

    2015-01-01

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ Vn, where the speed exponent is 7–9 for Ti6Al4V and 11–13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl. PMID:26391370

  16. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Mahdipoor, M. S.; Kirols, H. S.; Kevorkov, D.; Jedrzejowski, P.; Medraj, M.

    2015-09-01

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ Vn, where the speed exponent is 7-9 for Ti6Al4V and 11-13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl.

  17. Influence of impact speed on water droplet erosion of TiAl compared with Ti6Al4V.

    PubMed

    Mahdipoor, M S; Kirols, H S; Kevorkov, D; Jedrzejowski, P; Medraj, M

    2015-01-01

    Water Droplet Erosion (WDE) as a material degradation phenomenon has been a concern in power generation industries for decades. Steam turbine blades and the compressor blades of gas turbines that use water injection usually suffer from WDE. The present work focuses on studying erosion resistance of TiAl as a potential alloy for turbine blades compared to Ti6Al4V, a frequently used blade alloy. Their erosion behaviour is investigated at different droplet impact speeds to determine the relation between erosion performance and impact speed. It is found that the relationship is governed by a power law equation, ER ~ V(n), where the speed exponent is 7-9 for Ti6Al4V and 11-13 for TiAl. There is a contrast between the observed speed exponent in this work and the ones reported in the literature for Ti6Al4V. It is attributed to the different erosion setups and impingement conditions such as different droplet sizes. To verify this, the erosion experiments were performed at two different droplet sizes, 464 and 603 μm. TiAl showed superior erosion resistance in all erosion conditions; however, its erosion performance exhibits higher sensitivity to the impact speed compared to Ti6Al4V. It means that aggressive erosion conditions decrease the WDE resistance superiority of TiAl. PMID:26391370

  18. Friction and wear properties of Ti6Al4V/WC-Co in cold atmospheric plasma jet

    NASA Astrophysics Data System (ADS)

    Xu, Wenji; Liu, Xin; Song, Jinlong; Wu, Libo; Sun, Jing

    2012-10-01

    The friction and wear properties of Ti6Al4V/WC-Co friction pair were studied using an autonomous atmospheric pressure bare electrode cold plasma jet generating device and block-on-ring friction/wear tester, respectively. The study was conducted under air, air jet, nitrogen jet, air cold plasma jet, and nitrogen cold plasma jet atmospheres. Both nitrogen cold and air cold plasma jets effectively reduced the friction coefficients of the friction pairs and decreased friction temperature. The friction coefficient in the nitrogen cold plasma jet decreased to almost 60% compared with that in the air. The scanning electron microscope, energy-dispersive X-ray spectroscope, and X-ray diffraction analyses illustrated that adhesive wear was relieved and the friction surfaces of Ti6Al4V were smoother, both in the nitrogen cold and air cold plasma jets. The roughness value Ra of the Ti6Al4V friction surfaces can reach 1.107 μm. A large number of nitrogen particles in the ionic and excited states contained by cold plasma jets reacts easily on the friction surface to produce a large amount of nitrides, which can excellently reduce the wear of Ti6Al4V/WC-Co friction pairs in real-time.

  19. Microstructure and Properties of the Ti6Al4V/Inconel 625 Bimetal Obtained by Explosive Joining

    NASA Astrophysics Data System (ADS)

    Topolski, Krzysztof; Szulc, Zygmunt; Garbacz, Halina

    2016-04-01

    The study is concerned with the bimetallic plate composed of the Ti6Al4V and Inconel 625 alloys. The alloys were joined together using the explosive method with the aim to produce a bimetallic joint. The structure and the mechanical properties of the as-received raw Ti6Al4V and Inconel 625 alloys, the Ti6Al4V/Inconel 625 joint, and the joint after annealing (600 °C for 1 h) were examined. The samples observations were performed using a light microscope and a scanning electron microscope. The mechanical properties were estimated by microhardness measurements, tensile tests, and three-point bending tests. Moreover, the deformation strengthening of the metals and the strength of the joint were analyzed. The explosive process resulted in a good quality bimetallic joint. Both sheets were deformed plastically and the joint surface between the alloys had a wavy shape. In the area of the joint surface, the hardness was increased. For example, the annealing at 600 °C for 1 h resulted in changes of the microhardness in the entire volume of the samples and in changes of the morphology of the joint surface. In three-point bending tests, the samples were examined in two opposite positions (Ti6Al4V on the top or Inconel 625 on the top). The results indicated to depend on the position in which the sample was tested.

  20. Determination of fracture toughness of calcium phosphate coatings deposited onto Ti6Al4V substrate by using indentation technique

    NASA Astrophysics Data System (ADS)

    Aydin, Ibrahim; Cetinel, Hakan; Pasinli, Ahmet

    2012-09-01

    In this study, fracture toughness values of calcium phosphate (CaP) coatings deposited onto Ti6Al4V substrate were determined by using Vickers indentation method. In this new patent holding method, the activation processes were performed with NaOH and NaOH+H2O2 on the Ti6Al4V material surface. Thicknesses of CaP coatings were measured from cross-sections of the samples by using optical microscopy. Vickers indentation tests were performed by using microhardness tester. Young's modulus values of the coatings were determined by using ultra microhardness tester. As a result, fracture toughness (K1C) values of the CaP coatings produced by using two different activation processes, were calculated by using experimental study results. These were found to be 0.43 MPa m1/2 and 0.39 MPa m1/2, respectively. It was determined that the CaP coating on Ti6Al4V activated by NaOH+H2O2 had higher fracture toughness than the CaP coating on Ti6Al4V activated by NaOH.

  1. Life expectancy of modular Ti6Al4V hip implants: influence of stress and environment.

    PubMed

    Chandra, A; Ryu, J J; Karra, P; Shrotriya, P; Tvergaard, V; Gaisser, M; Weik, T

    2011-11-01

    Stress dependent electrochemical dissolution is identified as one of the key mechanisms governing surface degradation in fretting and crevice corrosion of biomedical implants. The present study focuses on delineating the roles of mechanical stress and chemical conditions on the life expectancy of modular hip implants. First, material removal on a stressed surface of Ti6Al4V subjected to single asperity contact is investigated experimentally to identify the influence of contact load, in-plane stress and chemical environment on mean wear rates. A range of known stress levels are applied to the specimen while its surface is mechanically stimulated in different non-reactive to oxidizing aqueous environments. Evolution of surface degradation is monitored, and its mechanism is elucidated. This phase allows estimation of Preston Constant which is later used in the analysis. Second phase of the work is semi-analytical and computational, where, based on the estimated Preston constant and other material and process parameters, the scratch propensity (consisting of magnitude of scratch depth and their frequency per unit area) due to micro-motion in modular hip implants is estimated. The third phase views these scratches as initial notches and utilizes a mixed-mode fatigue crack propagation model to estimate the critical crack length for onset of instability. The number of loading cycles needed to reach this critical crack length is then labeled as the expected life of the implant under given mechanical and chemical conditions. Implications of different material and process conditions to life expectancy of orthopedic implants are discussed. It is observed that transverse micro-motion, compared to longitudinal micro-motion, plays a far more critical role in determining the implant life. Patient body weight, as well as proximity of the joint fluid to its iso-electric point play key roles in determining wear rates and associated life expectancies of modular hip implants

  2. Ti-6Al-4V triply periodic minimal surface structures for bone implants fabricated via selective laser melting.

    PubMed

    Yan, Chunze; Hao, Liang; Hussein, Ahmed; Young, Philippe

    2015-11-01

    Triply periodic minimal surface (TPMS) structures have already been shown to be a versatile source of biomorphic scaffold designs. Therefore, in this work, Ti-6Al-4V Gyroid and Diamond TPMS lattices having an interconnected high porosity of 80-95% and pore sizes in the range of 560-1600 μm and 480-1450 μm respectively were manufactured by selective laser melting (SLM) for bone implants. The manufacturability, microstructure and mechanical properties of the Ti-6Al-4V TPMS lattices were evaluated. Comparison between 3D micro-CT reconstructed models and original CAD models of the Ti-6Al-4V TPMS lattices shows excellent reproduction of the designs. The as-built Ti-6Al-4V struts exhibit the microstructure of columnar grains filled with very fine and orthogonally oriented α' martensitic laths with the width of 100-300 nm and have the microhardness of 4.01 ± 0.34 GPa. After heat treatment at 680°C for 4h, the α' martensite was converted to a mixture of α and β, in which the α phase being the dominant fraction is present as fine laths with the width of 500-800 nm and separated by a small amount of narrow, interphase regions of dark β phase. Also, the microhardness is decreased to 3.71 ± 0.35 GPa due to the coarsening of the microstructure. The 80-95% porosity TPMS lattices exhibit a comparable porosity with trabecular bone, and the modulus is in the range of 0.12-1.25 GPa and thus can be adjusted to the modulus of trabecular bone. At the same range of porosity of 5-10%, the moduli of cortical bone and of the Ti-6Al-4V TPMS lattices are in a similar range. Therefore, the modulus and porosity of Ti-6Al-4V TPMS lattices can be tailored to the levels of human bones and thus reduce or avoid "stress shielding" and increase longevity of implants. Due to the biomorphic designs, and high interconnected porosity and stiffness comparable to human bones, SLM-made Ti-6Al-4V TPMS lattices can be a promising material for load bearing bone implants. PMID:26210549

  3. Implantation of HA into Superplastic Ti-6Al-4V: Kinetics and Mechanical Behaviors of Implanted Layer

    NASA Astrophysics Data System (ADS)

    Yazdan Parast, Sanaz; Jauhari, Iswadi; Asle Zaeem, Mohsen

    2011-01-01

    An implanted layer is produced by implantation of hydroxyapatite (HA) into superplastic Ti-6Al-4V. X-ray diffraction (XRD) analysis indicates that the surface of the implanted layer is composed of HA and Ti-6Al-4V, and line-scanning analysis confirms a mutual elemental diffusion of HA and Ti-6Al-4V. According to the scanning electron microscope (SEM) images, by increasing the implantation temperature, the thickness of the implanted layer increases. The bonding strength between implanted layer and titanium substrate is examined by conducting a friction wear test. Higher surface removal of an implanted layer is observed when as-received Ti-6A1-4V was used in the implantation process, which is an indication of higher bonding strength between implanted layer and superplastic Ti-6A1-4V. The effect of implanted layer thickness on the wear resistance is also investigated. The reduction in thickness of the implanted layer is more evident in thicker implanted layers. The results suggest that the adhesion between the implanted layer and titanium substrate is stronger than the cohesion within the implanted layer.

  4. Electrochemical investigation of chromium oxide-coated Ti-6Al-4V and Co-Cr-Mo alloy substrates.

    PubMed

    Swaminathan, Viswanathan; Zeng, Haitong; Lawrynowicz, Daniel; Zhang, Zongtao; Gilbert, Jeremy L

    2011-08-01

    Hard coatings for articulating surfaces of total joint replacements may improve the overall wear resistance. However, any coating approach must take account of changes in corrosion behavior. This preliminary assessment analyzes the corrosion kinetics, impedance and mechanical-electrochemical stability of 100 μm thick plasma sprayed chromium oxide (Cr₂O₃) coatings on bearing surfaces in comparison to the native alloy oxide films on Co-Cr-Mo and Ti-6Al-6V. Cyclic potentiodynamic polarization, electrochemical impedance spectroscopy, and mechanical abrasion under potentiostatic conditions were performed on coated and substrate surfaces in physiological saline. SEM analysis characterized the coating morphology. The results showed that the corrosion current density values of chromium oxide coatings (0.4-1.2 μA/cm²) were of the same order of magnitude as Ti-6Al-4V alloy. Mechanical abrasion did not increase corrosion rates of chromium oxide coatings but did for uncoated Co-Cr-Mo and Ti-6Al-4V. The impedance response of chromium oxide coatings was very different than Co-Cr-Mo and Ti-6Al-4V native oxides characterized by a defected coating model. More of a frequency-independent purely resistive response was seen in mid-frequency range for the coatings (CPE(coat) : 40-280 nF/cm² (rad/s)(1-α) , α: 0.67-0.83) whereas a more capacitive character is seen for Co-Cr-Mo and Ti-6Al-4V (CPE(ox) around 20 μF/cm² (rad/s)(1-α) , α around 0.9). Pores, interparticle gaps and incomplete fusion typical for thermal spray coatings were present in these oxides which could have influenced corrosion resistance. The coating microstructure could have allowed some fluid penetration. Overall, these coatings appear to have suitable corrosion properties for wear surfaces. PMID:21648063

  5. Effect of power density and pulse repetition on laser shock peening of Ti-6Al-4V

    SciTech Connect

    Smith, P.R.; Shepard, M.J.; Prevey, P.S. III; Clauer, A.H.

    2000-02-01

    Laser shock peening (LSP) was applied to Ti-6Al-4V (wt.%) simulated airfoil specimens using a Nd:Glass laser. Laser shock peening processing parameters examined in the present study included power density (5.5, 7, and 9 GW/cm{sup 2}) and number of laser pulses per spot (one and three pulses/spot). The LSP's Ti-6Al-4V samples were examined using x-ray diffraction techniques to determine the residual stress distribution and percent cold work as a function of depth. It was found that the residual stress state and percent of cold work were relatively independent of LSP power density. However, the number of laser pulses per spot had a significant effect on both residual stress and percent of cold work for a given power density level. In addition, there was a strong correlation between the magnitude of residual compressive stresses generated and the percent cold work measured.

  6. Microstructure and mechanical behavior of Ti-6Al-4V produced by rapid-layer manufacturing, for biomedical applications.

    PubMed

    Murr, L E; Quinones, S A; Gaytan, S M; Lopez, M I; Rodela, A; Martinez, E Y; Hernandez, D H; Martinez, E; Medina, F; Wicker, R B

    2009-01-01

    The microstructure and mechanical behavior of simple product geometries produced by layered manufacturing using the electron beam melting (EBM) process and the selective laser melting (SLM) process are compared with those characteristic of conventional wrought and cast products of Ti-6Al-4V. Microstructures are characterized utilizing optical metallography (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and included alpha (hcp), beta (bcc) and alpha(') (hcp) martensite phase regimes which give rise to hardness variations ranging from HRC 37 to 57 and tensile strengths ranging from 0.9 to 1.45 GPa. The advantages and disadvantages of layered manufacturing utilizing initial powders in custom building of biomedical components by EBM and SLM in contrast to conventional manufacturing from Ti-6Al-4V wrought bar stock are discussed. PMID:19627804

  7. High strain rate and quasi-static tensile behaviour of Ti-6Al-4V after cyclic damage

    NASA Astrophysics Data System (ADS)

    Galán López, J.; Verleysen, P.; Degrieck, J.

    2012-08-01

    It is common that energy absorbing structural elements are subjected to a number of loading cycles before a crash event. Several studies have shown that previous fatigue can significantly influence the tensile properties of some materials, and hence the behaviour of structural elements made of them. However, when the capacity of absorbing energy of engineering materials is determined, fresh material without any fatigue damage is most often used. This study investigates the effect of fatigue damage on the dynamic tensile properties of Ti-6Al-4V in thin-sheet form. Results are completed with tests at quasi-static strain rates and observations of the fracture surfaces, and compared with results obtained from other alloys and steel grades. The experiments show that the dynamic properties of Ti-6Al-4V are not affected by a number of fatigue loading cycles high enough to significantly reduce the energy absorbing capabilities of EDM machined samples.

  8. Failure Modeling of Titanium-6Al-4V and 2024-T3 Aluminum with the Johnson-Cook Material Model

    SciTech Connect

    Kay, G

    2002-09-16

    A validated Johnson-Cook model could be employed to perform simulations that conform to FAA standards for evaluating aircraft and engine designs for airworthiness and containment considerations. A previous LLNL report [1] described the motivation for using the Johnson-Cook material model in simulations involving engine containment and the effect of uncontained engine debris on aircraft structures. In that report, experimental studies of the deformation and failure behavior of Ti-6Al-4V and 2024-T3 aluminum at high strain rates and large strains were conducted. The report also describes the generation of material constants for the Johnson-Cook strength model. This report describes the determination and validation of parameters for Ti-6Al-4V and 2024-T3 aluminum that can be used in the failure portion of the Johnson-Cook material.

  9. Recyclability study on Inconel 718 and Ti-6Al-4V powders for use in electron beam melting

    DOE PAGESBeta

    Nandwana, Peeyush; Peter, William H.; Lowe, Larry E.; Dehoff, Ryan R.; Medina, Francisco; Babu, Sudarsanam Suresh; Kirka, Michael M.

    2015-10-20

    In this study, powder bed based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reusemore » time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.« less

  10. In-situ sensing of the expansion of low density core (LDC) Ti-6Al-4V sandwich structures

    SciTech Connect

    Queheillalt, D.T.; Choi, B.W.; Wadley, H.N.G.; Schwartz, D.S.

    1998-12-31

    A combination multifrequency eddy current and laser ultrasonic sensors have been used to measure the pore expansion kinetics and elastic moduli evolution during the annealing of low density core (LDC) Ti-6Al-4V sandwich structures. The LDC samples were heated to 920 C and held there for up to 12 hr. The eddy current sensor measured the sample thickness (i.e., relative density) and revealed that the samples began to expand early during heating and was nearly complete after 4 hr at 920 C. The laser ultrasonic sensor measurements indicated a concomitant decrease in the elastic moduli with the reduction in relative density. The combination of an eddy current and laser ultrasonic sensor is therefore able to measure both the density and the elastic moduli independently during the annealing stage of LDC Ti-6Al-4V sandwich structure processing providing a simple method for directly controlling the parameters most critical to aerospace applications of these new materials.

  11. Effect of creep in titanium alloy Ti-6Al-4V at elevated temperature on aircraft design and flight test

    NASA Technical Reports Server (NTRS)

    Jenkins, J. M.

    1984-01-01

    Short-term compressive creep tests were conducted on three titanium alloy Ti-6Al-4V coupons at three different stress levels at a temperature of 714 K (825 F). The test data were compared to several creep laws developed from tensile creep tests of available literature. The short-term creep test data did not correlate well with any of the creep laws obtained from available literature. The creep laws themselves did not correlate well with each other. Short-term creep does not appear to be very predictable for titanium alloy Ti-6Al-4V. Aircraft events that result in extreme, but short-term temperature and stress excursions for this alloy should be approached cautiously. Extrapolations of test data and creep laws suggest a convergence toward predictability in the longer-term situation.

  12. Recyclability Study on Inconel 718 and Ti-6Al-4V Powders for Use in Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Nandwana, Peeyush; Peter, William H.; Dehoff, Ryan R.; Lowe, Larry E.; Kirka, Michael M.; Medina, Francisco; Babu, Sudarsanam S.

    2016-02-01

    Powder bed-based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reuse time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.

  13. Corrosion Behavior of Friction Stir-Processed and Gas Tungsten Arc-Welded Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Atapour, Masoud; Pilchak, Adam L.; Frankel, G. S.; Williams, James C.

    2010-09-01

    The corrosion behavior of the investment-cast Ti-6Al-4V alloy in 5-pct HCl solution was investigated after gas tungsten arc welding and friction stir (FS) processing. The FS-processed samples exhibited superior corrosion behavior compared with the base metal and the arc-welded samples. The inferior corrosion resistance of the arc weldment was attributed to the acicular α and β microstructure and the alloying element partitioning between the phases. This was confirmed by scanning electron microscopy evaluations of the surface of specimens that had been immersed 50 hours in 20-pct HCl at 308 K (35 °C). In addition, the results indicated that vanadium as an alloying element has a detrimental effect on the corrosion performance of Ti-6Al-4V alloy in an HCl solution.

  14. Investigation of the HA film deposited on the porous Ti6Al4V alloy prepared via additive manufacturing

    NASA Astrophysics Data System (ADS)

    Surmeneva, M.; Chudinova, E.; Syrtanov, M.; Koptioug, A.; Surmenev, R.

    2015-11-01

    This study is focused on the use of radio frequency magnetron sputtering to modify the surface of porous Ti6Al4V alloy fabricated via additive manufacturing technology. The hydroxyapatite (HA) coated porous Ti6Al4V alloy was studied in respect with its chemical and phase composition, surface morphology, water contact angle and hysteresis, and surface free energy. Thin nanocrystalline HA film was deposited while its structure with diamond-shaped cells remained unchanged. Hysteresis and water contact angle measurements revealed an effect of the deposited HA films, namely an increased water contact angle and contact angle hysteresis. The increase of the contact angle of the coating-substrate system compared to the uncoated substrate was attributed to the multiscale structure of the resulted surfaces.

  15. Experimental Study of Direct Laser Deposition of Ti-6Al-4V and Inconel 718 by Using Pulsed Parameters

    PubMed Central

    Shah, Kamran; Haq, Izhar Ul; Shah, Shaukat Ali; Khan, Farid Ullah; Khan, Sikander

    2014-01-01

    Laser direct metal deposition (LDMD) has developed from a prototyping to a single metal manufacturing tool. Its potential for creating multimaterial and functionally graded structures is now beginning to be explored. This work is a first part of a study in which a single layer of Inconel 718 is deposited on Ti-6Al-4V substrate. Single layer tracks were built at a range of powder mass flow rates using a coaxial nozzle and 1.5 kW diode laser operating in both continuous and pulsed beam modes. This part of the study focused on the experimental findings during the deposition of Inconel 718 powder on Ti-6Al-4V substrate. Scanning electron microscopy (SEM) and X-ray diffraction analysis were performed for characterization and phase identification. Residual stress measurement had been carried out to ascertain the effects of laser pulse parameters on the crack development during the deposition process. PMID:24592190

  16. Microstructure and Properties of Laser-Deposited Ti6Al4V Metal Matrix Composites Using Ni-Coated Powder

    NASA Astrophysics Data System (ADS)

    Zheng, B.; Smugeresky, J. E.; Zhou, Y.; Baker, D.; Lavernia, E. J.

    2008-05-01

    As a layer additive rapid manufacturing process, laser engineered net shaping (LENS) can fabricate three-dimensional components directly from a computer-aided design (CAD) model. In this work, the LENS process was employed to fabricate Ti6Al4V metal matrix composites using powder mixtures of gas-atomized Ti6Al4V powder and varying volume fractions of Ni nanocoated TiC particles. The as-fabricated microstructures were studied using scanning electron microscopy (SEM), X-ray energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), differential thermal analyzer (DTA), and transmission electron microscopy (TEM) techniques. The interfaces between the metal matrix and ceramic particles were examined. The presence of intermetallic phases and resolidified TiC particles was rationalized on the basis of the thermal field during deposition. The influence of LENS parameters on the microstructure evolution and mechanical behavior of the metal matrix composites (MMCs) was also discussed.

  17. Recyclability study on Inconel 718 and Ti-6Al-4V powders for use in electron beam melting

    SciTech Connect

    Nandwana, Peeyush; Peter, William H.; Lowe, Larry E.; Dehoff, Ryan R.; Medina, Francisco; Babu, Sudarsanam Suresh; Kirka, Michael M.

    2015-10-20

    In this study, powder bed based additive manufacturing technologies offer a big advantage in terms of reusability of the powders over multiple cycles that result in cost savings. However, currently there are no standards to determine the factors that govern the powder reuse times. This work presents the results from a recyclability study conducted on Inconel 718 and Ti-6Al-4V powders. It has been found that the Inconel 718 powders are chemically stable over a large number of cycles and their reuse time is limited by physical characteristics of powders such as flowability. Ti-6Al-4V, on the other hand, finds its reuse time governed by the oxygen pick up that occurs during and in between build cycles. The detailed results have been presented.

  18. Comparison between PEEK and Ti6Al4V concerning micro-scale abrasion wear on dental applications.

    PubMed

    Sampaio, M; Buciumeanu, M; Henriques, B; Silva, F S; Souza, J C M; Gomes, J R

    2016-07-01

    In the oral cavity, abrasive wear is predictable at exposed tooth or restorative surfaces, during mastication and tooth brushing. Also, wear can occur at contacting surfaces between the Ti-based prosthetic structures and implants in presence of abrasive compounds from food or toothpaste. Thus, the aim of this work was to compare the abrasive wear resistance of PEEK and Ti6Al4V on three-body abrasion related to different hydrated silica content and loads. Surfaces of Ti6Al4V or PEEK cylinders (8mm diameter and 4mm height) were wet ground on SiC papers and then polished with 1µm diamond paste. After that, surfaces were ultrasonically cleaned in propyl alcohol for 15min and then in distilled water for 10min. Micro-scale abrasion tests were performed at 60rpm and on different normal loads (0.4, 0.8 or 1.2N) after 600 ball revolutions using suspensions with different weight contents of hydrated silica. After abrasive tests, wear scars on flat samples were measured to quantify the wear volume and characterized by scanning electron microscope (SEM) to identify the dominant wear mechanisms. Results showed a higher volume loss rate on PEEK than that recorded on Ti6Al4V,, when subjected to three-body abrasion tests involving hydrated silica suspensions. An increase in volume loss was noted on both tested materials when the abrasive content or load was increased. PEEK was characterized by less wear resistance than that on Ti6Al4V after micro-scale abrasion wear in contact with hydrated silica particles, as commonly found in toothpastes. PMID:26849309

  19. Kinetic Study of the Solid-State Transformation of Vacuum-Plasma-Sprayed Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Salimijazi, H. R.; Mousavi, Z. A.; Golozar, M. A.; Mostaghimi, J.; Coyle, T.

    2014-01-01

    Because of the nature of the plasma spraying process, the physical and mechanical properties of vacuum-plasma-sprayed structures of Ti-6Al-4V alloy are completely different from those of conventionally manufactured alloys such as bulk materials from casting and forging. To obtain desired mechanical and physical properties, vacancy and internal defects must be reduced, splat boundaries must be eliminated, and optimal phase compositions should be obtained through postdeposition heat treatments. To determine appropriate heat treatment processes, one needs to study the kinetic behavior of the as-sprayed microstructure at elevated temperatures. In the current study, the kinetics of the solid transformations found in Ti-6Al-4V alloys produced during the vacuum plasma spraying process was studied based on the Johnson-Mehl-Avrami theory. For the kinetic behavior of this alloy, the nonconstant temperature dependence of the transformation rate constant exhibits an irregularity at 900 °C, marking a change in the transformation mechanism. For the lower-temperature (<900 °C) curves, the constant gradient indicates a lack of change in the transformation mechanism, including homogeneous nucleation, with growth of α phase. For higher temperatures (>900 °C), a gradient change indicates a change in the transformation mechanism. The first mechanism was the formation of α-phase grain boundary, and the second mechanism was α-plate nucleation and growth from grain boundaries. The value of the transformation rate constant in the kinetics study of as-sprayed Ti-6Al-4V alloy was much higher than for material produced by the casting method. Using the results obtained from the kinetics of the phase transformation at different constant temperatures, a time-temperature-transformation (TTT) diagram for as-sprayed Ti-6Al-4V alloy was developed.

  20. Sustained load crack growth design data for Ti-6Al-4V titanium alloy tanks containing hydrazine

    NASA Technical Reports Server (NTRS)

    Lewis, J. C.; Kenny, J. T.

    1976-01-01

    Sustained load crack growth data for Ti-6Al-4V titanium alloy in hydrazine per MIL-P-26536 and refined hydrazine are presented. Fracture mechanics data on crack growth thresholds for heat-treated forgings, aged and unaged welds, and aged and unaged heat-affected zones are reported. Fracture mechanics design curves of crack growth threshold stress intensity versus temperature are generated from 40 to 71 C.

  1. Microstructures and Properties of Plasma Electrolytic Oxidized Ti Alloy (Ti-6Al-4V) for Bio-implant Application

    NASA Astrophysics Data System (ADS)

    Kumari, Renu; Blawert, Carsten; Majumdar, J. Dutta

    2016-02-01

    In the present study, plasma electrolytic oxidation (PEO) of Ti6Al4V has been performed in an electrolyte containing 20 g/L of Na2SiO3, 10 g/L of Na3PO4, 2 g/L of KOH, and 5 g/L of hydroxyapatite at an optimum constant potential of 430 V for 10 minutes. Followed by PEO treatment, surface roughness was measured using non-contact optical profilometer. A detailed characterization of microstructure, composition and phase analysis was carried out using scanning electron microscopy, energy-dispersive X-ray spectroscopic analysis, Fourier-transform infrared, and X-ray diffraction study. The mechanical properties of the surface have been evaluated by measuring nano-hardness and wear resistance. The effect of surface modification on corrosion resistance property has also been evaluated in Hank's solution. Finally, wettability and bioactivity test have been also performed. PEO developed a thick (150 μm) porous (35 pct) oxide film on the surface of Ti-6Al-4V consisting of anatase, rutile, and SiO2. The nano-hardness of the PEO-treated surface is increased to 8 ± 0.5 GPa as compared to 2 ± 0.4 GPa of the as-received Ti-6Al-4V. Wear and corrosion resistance were improved following oxidation. There is an improvement in wettability in terms of decrease in contact angle from 60 ± 1.5 to 45 ± 1 deg. Total surface energy and its polar component were also increased significantly on PEO-treated surface as compared to the as-received Ti6Al4V.

  2. The comparison of phosphate-titanate-silicate layers on the titanium and Ti6Al4V alloy base.

    PubMed

    Rokita, M

    2011-08-15

    The studied layers were composed of two parts: titanate-silicate underlayer for better adhesion and titanate-phosphate-silicate layers for potential bioparameters. The layers with different amounts of hydroxyapatite were deposited on titanium and Ti6Al4V alloy substrates using dipping sol-gel method and electrophoresis. The selection of sol/suspension composition, deposition time and heat treatment conditions have the decisive influence on the layers parameters. The obtained layers should be very thin and almost amorphous. The specific nature of ceramic layers on the metal substrates excludes the use of some measurements methods or makes it difficult to interpret the measurement results. All the obtained samples were compared using XRD analysis data (GID technique), SEM with EDX measurements and FTIR spectroscopy (transmission and reflection techniques) before and after soaking in simulated body fluid. FTIR spectroscopy with mathematical treatment of the spectra (BIO-RAD Win-IR program, Arithmetic-subtract function) was used to detect the increase or decrease of any phosphate phases during SBF soaking. Based on the FTIR results the processes of hydroxyapatite (HAp) growth or layer dissolution were estimated. The layers deposited on titanium substrate are more crystalline then the ones deposited on Ti6Al4V. During SBF soaking process the growth of small amount of microcrystalline carbonate hydroxyapatite was observed on titanium substrate. The layer on Ti6Al4V base contained amorphous carbonate apatite. During heating treatment above about 870-920 K this apatite transforms into carbonate hydroxyapatite. The Ti6Al4V substrate seems to be more advantageous in context of potentially bioactive materials obtaining. PMID:20864390

  3. Modification of Ti6Al4V Substrates with Well-defined Zwitterionic Polysulfobetaine Brushes for Improved Surface Mineralization

    PubMed Central

    2015-01-01

    Osteoconductive mineral coatings are beneficial for improving the osteointegration of metallic orthopedic/dental implants, but achieving adequate structural integration between the surface minerals and underlying metallic substrates has been a significant challenge. Here, we report covalent grafting of zwitterionic poly(sulfobetaine methacrylate) (pSBMA) brushes on the Ti6Al4V substrates to promote the surface-mineralization of hydroxyapatite with enhanced surface mineral coverage and mineral-substrate interfacial adhesion. We first optimized the atom transfer radical polymerization (ATRP) conditions for synthesizing pSBMA polymers in solution. Well-controlled pSBMA polymers (relative molecular weight up to 26kD, PDI = 1.17) with high conversions were obtained when the ATRP was carried out in trifluoroethanol/ionic liquid system at 60 °C. Applying identical polymerization conditions, surface-initiated atom transfer radical polymerization (SI-ATRP) was carried out to graft zwitterionic pSBMA brushes (PDI < 1.20) from the Ti6Al4V substrates, generating a stable superhydrophilic and low-fouling surface coating without compromising the bulk mechanic property of the Ti6Al4V substrates. The zwitterionic pSBMA surface brushes, capable of attracting both cationic and anionic precursor ions during calcium phosphate apatite mineralization, increased the surface mineral coverage from 32% to 71%, and significantly reinforced the attachment of the apatite crystals on the Ti6Al4V substrate. This facile approach to surface modification of metallic substrates can be exploited to generate multifunctional polymer coatings and improve the performance of metallic implants in skeletal tissue engineering and orthopedic and dental care. PMID:24828749

  4. Characterization of the deformation texture after tensile test and cold rolling of a Ti-6Al-4V sheet alloy

    NASA Astrophysics Data System (ADS)

    Mehdi, B.; Azzeddine, H.; Badji, R.; Ji, V.; Alili, B.; Bradai, D.

    2015-04-01

    The deformation texture after cold rolling and tensile test of an industrial Ti-6Al-4V sheet alloy was studied using X-ray diffraction. The alloy was subjected to a cold rolling to different thickness reductions (from 20% to 60%) and then tensile tests have been carried out along three directions relatively to the rolling direction (0°, 45° and 90°). The experimental results were compared to the existing literature and discussed in terms of active plastic deformation mechanisms.

  5. Modification of Ti6Al4V substrates with well-defined zwitterionic polysulfobetaine brushes for improved surface mineralization.

    PubMed

    Liu, Pingsheng; Domingue, Emily; Ayers, David C; Song, Jie

    2014-05-28

    Osteoconductive mineral coatings are beneficial for improving the osteointegration of metallic orthopedic/dental implants, but achieving adequate structural integration between the surface minerals and underlying metallic substrates has been a significant challenge. Here, we report covalent grafting of zwitterionic poly(sulfobetaine methacrylate) (pSBMA) brushes on the Ti6Al4V substrates to promote the surface-mineralization of hydroxyapatite with enhanced surface mineral coverage and mineral-substrate interfacial adhesion. We first optimized the atom transfer radical polymerization (ATRP) conditions for synthesizing pSBMA polymers in solution. Well-controlled pSBMA polymers (relative molecular weight up to 26 kD, PDI = 1.17) with high conversions were obtained when the ATRP was carried out in trifluoroethanol/ionic liquid system at 60 °C. Applying identical polymerization conditions, surface-initiated atom transfer radical polymerization (SI-ATRP) was carried out to graft zwitterionic pSBMA brushes (PDI < 1.20) from the Ti6Al4V substrates, generating a stable superhydrophilic and low-fouling surface coating without compromising the bulk mechanic property of the Ti6Al4V substrates. The zwitterionic pSBMA surface brushes, capable of attracting both cationic and anionic precursor ions during calcium phosphate apatite mineralization, increased the surface mineral coverage from 32% to 71%, and significantly reinforced the attachment of the apatite crystals on the Ti6Al4V substrate. This facile approach to surface modification of metallic substrates can be exploited to generate multifunctional polymer coatings and improve the performance of metallic implants in skeletal tissue engineering and orthopedic and dental care. PMID:24828749

  6. Surface modification of additive manufactured Ti6Al4V alloy with Ag nanoparticles: wettability and surface morphology study

    NASA Astrophysics Data System (ADS)

    Chudinova, E.; Surmeneva, M.; Koptioug, A.; Sharonova, A.; Loza, K.; Surmenev, R.

    2016-02-01

    In this work, the use of electrophoretic deposition to modify the surface of Ti6Al4V alloy fabricated via additive manufacturing technology is reported. Poly(vinylpyrrolidone) (PVP)-stabilized silver nanoparticles (AgNPs) had a spherical shape with a diameter of the metallic core of 100±20 nm and ζ -potential -15 mV. The AgNPs- coated Ti6Al4V alloy was studied in respect with its chemical composition and surface morphology, water contact angle, hysteresis, and surface free energy. The results of SEM microphotography analysis showed that the AgNPs were homogeneously distributed over the surface. Hysteresis and water contact angle measurements revealed the effect of the deposited AgNPs layer, namely an increased water contact angle and decreased contact angle hysteresis. However, the average water contact angle was 125° for PVP-stabilized-AgNPs-coated surface, whereas ethylene glycol gave the average contact angle of 17°. A higher surface energy is observed for AgNPs-coated Ti6Al4V surface (70.17 mN/m) compared with the uncoated surface (49.07 mN/m).

  7. Analysis of the interphase of a polyamide bonded to chromic acid anodized Ti-6AL-4V

    SciTech Connect

    Guinta, R.K.; Kander, R.G.

    2000-01-06

    Structural adhesive joints, when tested as made, typically fail cohesively through the centerline of the adhesive. However, in any study of adhesive joint durability, failure near the adhesive/substrate interface becomes an important consideration. In the current study, an interfacially debonding adhesive test, the notched coating adhesion (NCA) test, was applied to LaRC(trademark) PETI-5 adhesive bonded to chronic acid anodized (CAA) Ti-6Al-4V. Post-failure analysis of the interphase region included X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), field emission scanning electron microscopy (FE-SEM), and atomic force microscopy (AFM). Mechanical interlocking between an adhesive and a substrate occurs when the liquid adhesive flows into interstices of the substrate, solidifies, and becomes locked in place. Mechanical interlocking is believed to significantly contribute to the adhesion of substrates that exhibit microroughness, such as metal surfaces treated with chromic acid anodization or sodium hydroxide anodization. Filbey and Wightman found that an epoxy penetrated the pores of CAA Ti-6Al-4V, one of the limited number of pore penetration studies that have been reported. In the current study, the penetration of PETI-5 into the pores of CAA Ti-6Al-4V is investigated through analysis of adhesive/substrate failure surfaces.

  8. Influence of Porosity on Mechanical Properties and In vivo Response of Ti6Al4V Implants

    PubMed Central

    Bandyopadhyay, Amit; Espana, Felix; Balla, Vamsi Krishna; Bose, Susmita; Ohgami, Yusuke; Davies, Neal M

    2009-01-01

    Metallic biomaterials are widely used to restore the lost structure and functions of human bone. Due to the large number of joint replacements, there is a growing demand for new and improved orthopedic implants. More specifically, there is a need for novel load bearing metallic implants with low effective modulus matching to that of bone in order to reduce stress shielding and consequent increase in the in vivo life-span of the implant. In this study, we have fabricated porous Ti6Al4V alloy structures, using Laser Engineered Net Shaping (LENS™) to demonstrate that advanced manufacturing techniques such as LENS™ can be used to fabricate low-modulus, tailored porosity implants with a wide variety of metals/alloys, where the porosity can be designed in areas based on the patient's need to enhance biological fixation and achieve long-term in vivo stability. The effective modulus of Ti6Al4V alloy structures has been tailored between 7 and 60 GPa and porous Ti alloy structures containing 23 to 32 vol. % porosity showed modulus equivalent to human cortical bone. In vivo behavior of porous Ti6Al4V alloy samples in male Sprague-Dawley rats for 16 weeks demonstrated significant increase in calcium within the implants indicating excellent biological tissue ingrowth through interconnected porosity. In vivo results also showed that total amount of porosity plays an important role in tissue ingrowth. PMID:19913643

  9. Tribology and hydrophobicity of a biocompatible GPTMS/PFPE coating on Ti6Al4V surfaces.

    PubMed

    Panjwani, Bharat; Sinha, Sujeet K

    2012-11-01

    Tribological properties of perfluoropolyether (PFPE) coated 3-glycidoxypropyltrimethoxy silane (GPTMS) SAMs (self-assembled monolayers) onto Ti6Al4V alloy substrate were studied using ball-on-disk experiments. GPTMS SAMs deposition onto a Ti6Al4V alloy surface was carried out using solution phase method. Ultra-thin layer of PFPE was dip-coated onto SAMs modified specimens. Tribological tests were carried out at 0.2 N normal load and rotational speed of 200 rpm using track radius of 2 mm. Wear track and counterface surface conditions were investigated using optical microscopy. PFPE modified specimens were baked at 150 °C for 1h to investigate the effect of thermal treatment on tribological properties. Surface characterization tests such as contact angle measurement, AFM morphology and X-ray photoelectron spectroscopy were carried out for differently modified specimens. PFPE overcoat meets the requirements of cytotoxicity test using the ISO 10993-5 elution method. PFPE top layer lowered the coefficient of friction and increased wear durability for different specimens (with and without GPTMS intermediate layer). PFPE overcoat onto GPTMS showed significant increase in the wear resistance compared with overcoat onto bare Ti6Al4V specimens. The observed improvement in the tribological properties can be attributed to the change in the interaction of PFPE molecules with the substrate surface due to the GPTMS intermediate layer. PMID:23032430

  10. Tantalum coating on porous Ti6Al4V scaffold using chemical vapor deposition and preliminary biological evaluation.

    PubMed

    Li, Xiang; Wang, Lin; Yu, Xiaoming; Feng, Yafei; Wang, Chengtao; Yang, Ke; Su, Daniel

    2013-07-01

    Porous tantalum (Ta), produced via chemical vapor deposition (CVD) of commercially pure Ta onto a vitreous carbon, is currently available for use in orthopedic applications. However, the relatively high manufacturing cost and the incapability to produce customized implant using medical image data have limited its application to gain widespread acceptance. In this study, Ta film was deposited on porous Ti6Al4V scaffolds using CVD technique. Digital microscopy and scanning electron microscopy indicated that the Ta coating evenly covered the entire scaffold structure. X-ray diffraction analysis showed that the coating consisted of α and β phases of Ta. Goat mesenchymal stem cells were seeded and cultured on the Ti6Al4V scaffolds with and without coating. The tetrazolium-based colorimetric assay exhibited better cell adhesion and proliferation on Ta-coated scaffolds compared with uncoated scaffolds. The porous scaffolds were subsequently implanted in goats for 12weeks. Histological analysis revealed similar bone formation around the periphery of the coated and uncoated implants, but bone ingrowth is better within the Ta-coated scaffolds. To demonstrate the ability of producing custom implant for clinical applications via this technology, we designed and fabricated a porous Ti6Al4V scaffold with segmental mandibular shape derived from patient computerized tomography data. PMID:23623123

  11. Developing LBM Process Parameters for Ti-6Al-4V Thin Wall Structures and Determining the Corresponding Mechanical Characteristics

    NASA Astrophysics Data System (ADS)

    Ahuja, Bhrigu; Schaub, Adam; Karg, Michael; Lechner, Michael; Merklein, Marion; Schmidt, Michael

    The Laser Beam Melting (LBM) process technology within the family of Additive Manufacturing technology is characterized by its ability to fabricate fully dense 3D structures directly from micro-sized metal powder. With the current state of the art, Ti-6Al-4V has been processed using LBM machine systems constituting a laser with a beam diameter of about 100 μm. In order to fabricate structures with smaller wall thicknesses, processing of Ti-6Al-4V is attempted on the LBM machine system, Realizer SLM 50 consisting of a laser with a beam diameter 10 μm. The proposed paper presents the development of process parameters for fabricating fully dense Ti-6Al-4V 3D structures using the LBM machine system, Realizer SLM 50. Further experiments are carried out to determine the wall thickness and mechanical properties achievable using the selected process parameters. Analysis and scientific arguments are presented to explain the influence of building direction and heat treatment on mechanical properties.

  12. Biomimetic Hydroxyapatite Growth on Functionalized Surfaces of Ti-6Al-4V and Ti-Zr-Nb Alloys

    NASA Astrophysics Data System (ADS)

    Pylypchuk, Ie V.; Petranovskaya, A. L.; Gorbyk, P. P.; Korduban, A. M.; Markovsky, P. E.; Ivasishin, O. M.

    2015-08-01

    A biomimetic approach for coating titanium-containing alloys with hydroxyapatite (HA) is reported in the article. Two types of Ti-containing alloys were chosen as an object for coating: Ti-6Al-4V (recommended for orthopedic application) and a novel highly biocompatible Ti-Zr-Nb alloy, with good mechanical compatibility due to a modulus that is more close to that of human bones (E ≈ 50 GPa instead of 110 GPa in Ti-6Al-4V). Coating process was carried out in a 10×-concentrated simulated body fluid (SBF)—synthetic analog of human body plasma. The effect of oxidized and carboxylated alloy surface on formation of biomimetic hydroxyapatite has been studied. By XRD, we found influence of thermal conditions on HA crystal formation and size. SEM images and Fourier transform infrared confirmed that hydroxyapatite with different morphology, crystallinity, and Ca/P ratio formed on metallic surfaces. X-ray photoelectron spectroscopy showed that in the Ti-6AL-4V sample the observed Ca/P ratio reach 0.97, whereas in the Ti-Zr-Nb sample the observed Ca/P ratio reach 1.15.

  13. Fatigue crack growth rate of Ti-6Al-4V considering the effects of fracture toughness and crack closure

    NASA Astrophysics Data System (ADS)

    Zhang, Junhong; Yang, Shuo; Lin, Jiewei

    2015-03-01

    Fatigue fracture is one of the main failure modes of Ti-6Al-4V alloy, fracture toughness and crack closure have strong effects on the fatigue crack growth(FCG) rate of Ti-6Al-4V alloy. The FCG rate of Ti-6Al-4V is investigated by using experimental and analytical methods. The effects of stress ratio, crack closure and fracture toughness on the FCG rate are studied and discussed. A modified prediction model of the FCG rate is proposed, and the relationship between the fracture toughness and the stress intensity factor(SIF) range is redefined by introducing a correcting coefficient. Notched plate fatigue tests (including the fracture toughness test and the FCG rate test) are conducted to investigate the influence of affecting factors on the FCG rate. Comparisons between the predicted results of the proposed model, the Paris model, the Walker model, the Sadananda model, and the experimental data show that the proposed model gives the best agreement with the test data particularly in the near-threshold region and the Paris region, and the corresponding calculated fatigue life is also accurate in the same regions. By considering the effects of fracture toughness and crack closure, the novel FCG rate prediction model not only improves the estimating accuracy, but also extends the adaptability of the FCG rate prediction model in engineering.

  14. Biomimetic Hydroxyapatite Growth on Functionalized Surfaces of Ti-6Al-4V and Ti-Zr-Nb Alloys.

    PubMed

    Pylypchuk, Ie V; Petranovskaya, A L; Gorbyk, P P; Korduban, A M; Markovsky, P E; Ivasishin, O M

    2015-12-01

    A biomimetic approach for coating titanium-containing alloys with hydroxyapatite (HA) is reported in the article. Two types of Ti-containing alloys were chosen as an object for coating: Ti-6Al-4V (recommended for orthopedic application) and a novel highly biocompatible Ti-Zr-Nb alloy, with good mechanical compatibility due to a modulus that is more close to that of human bones (E ≈ 50 GPa instead of 110 GPa in Ti-6Al-4V). Coating process was carried out in a 10×-concentrated simulated body fluid (SBF)-synthetic analog of human body plasma. The effect of oxidized and carboxylated alloy surface on formation of biomimetic hydroxyapatite has been studied. By XRD, we found influence of thermal conditions on HA crystal formation and size. SEM images and Fourier transform infrared confirmed that hydroxyapatite with different morphology, crystallinity, and Ca/P ratio formed on metallic surfaces. X-ray photoelectron spectroscopy showed that in the Ti-6AL-4V sample the observed Ca/P ratio reach 0.97, whereas in the Ti-Zr-Nb sample the observed Ca/P ratio reach 1.15. PMID:26297184

  15. Study for Corrosion and Hydrogen Evolution Behavior of Ti-6Al-4V Alloy in Simulated Acid Rain Water

    NASA Astrophysics Data System (ADS)

    Tammam, R. H.; Fekry, A. M.

    2014-03-01

    The electrochemical behavior of Ti-6Al-4V alloy was investigated using electrochemical impedance spectroscopy (EIS) measurements at the open circuit potentials and potentiodynamic polarization measurements in a simulated acid rain containing inorganic additives. The ac circuit model for Ti-6Al-4V alloy at corrosion interface in simulated acid rain containing inorganic additives was proposed, which was based on two time constants equivalent circuit. Ti-6Al-4V alloy in a simulated acid rain of pH 1.5 containing inorganic additives showed a characteristic of a capacitive behavior. The effect of different concentrations of the inorganic additives (iodate, dichromate, phosphate, and nitrate) on the corrosion of the alloy in acid rain water (ARW) was also studied. It was found that the corrosion rate decreases drastically in the solution containing iodate, dichromate, and phosphate anions; however, nitrate anions increase the corrosion rate of the alloy. The investigated inorganic additives had inhibiting effect on the corrosion of the alloy in ARW, and their efficiency decreases according to the order: iodate > dichromate > phosphate > blank > nitrate. Polarization data results are in good agreement with EIS.

  16. Improved wear resistance of functional diamond like carbon coated Ti-6Al-4V alloys in an edge loading conditions.

    PubMed

    Choudhury, Dipankar; Lackner, Jürgen M; Major, Lukasz; Morita, Takehiro; Sawae, Yoshinori; Bin Mamat, Azuddin; Stavness, Ian; Roy, Chanchal K; Krupka, Ivan

    2016-06-01

    This study investigates the durability of functional diamond-like carbon (DLC) coated titanium alloy (Ti-6Al-4V) under edge loading conditions for application in artificial hip joints. The multilayered (ML) functional DLC coatings consist of three key layers, each of these layers were designed for specific functions such as increasing fracture strength, adapting stress generation and enhancing wear resistance. A 'ball-on-disk' multi-directional wear tester was used in the durability test. Prior to the wear testing, surface hardness, modulus elasticity and Raman intensity were measured. The results revealed a significant wear reduction to the DLC coated Ti-6Al-4V disks compared to that of non-coated Ti-6Al-4V disks. Remarkably, the counterpart Silicon Nitride (Si3N4) balls also yielded lowered specific wear rate while rubbed against the coated disks. Hence, the pairing of a functional multilayered DLC and Si3N4 could be a potential candidate to orthopedics implants, which would perform a longer life-cycle against wear caused by edge loading. PMID:27085502

  17. Study on the Hot Processing Parameters-Impact Toughness Correlation of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing

    2016-05-01

    In this research, the hot processing parameters-impact toughness correlation of Ti-6Al-4V titanium alloy is studied. Fifty-four groups of hot processing treatments with different forging temperatures (930, 950, 970 °C), deformation degrees (20, 50, 80%), annealing temperatures (600, 700, 800 °C), and annealing time (1 and 5 h) were conducted. The orthogonal design was used to find the primary hot processing parameters influencing the impact toughness of Ti-6Al-4V alloy. The results show that the annealing temperature can exert the biggest influence on impact toughness. Low annealing temperature is essential to achieve high impact toughness value. In addition, the BP neural network was used to describe the quantitative correlation between hot processing parameters and impact toughness. The results show that the BP neural network exhibits good performance in predicting the impact toughness of Ti-6Al-4V alloy. The prediction error is within 5%. The BP neural network and the orthogonal design method are mutually confirmed in the present work. Finally, based on the microstructure analysis, the reasons responsible for above experimental results are explained.

  18. Study on the Hot Processing Parameters-Impact Toughness Correlation of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing

    2016-04-01

    In this research, the hot processing parameters-impact toughness correlation of Ti-6Al-4V titanium alloy is studied. Fifty-four groups of hot processing treatments with different forging temperatures (930, 950, 970 °C), deformation degrees (20, 50, 80%), annealing temperatures (600, 700, 800 °C), and annealing time (1 and 5 h) were conducted. The orthogonal design was used to find the primary hot processing parameters influencing the impact toughness of Ti-6Al-4V alloy. The results show that the annealing temperature can exert the biggest influence on impact toughness. Low annealing temperature is essential to achieve high impact toughness value. In addition, the BP neural network was used to describe the quantitative correlation between hot processing parameters and impact toughness. The results show that the BP neural network exhibits good performance in predicting the impact toughness of Ti-6Al-4V alloy. The prediction error is within 5%. The BP neural network and the orthogonal design method are mutually confirmed in the present work. Finally, based on the microstructure analysis, the reasons responsible for above experimental results are explained.

  19. Evaluation of physicochemical properties of surface modified Ti6Al4V and Ti6Al7Nb alloys used for orthopedic implants.

    PubMed

    Basiaga, Marcin; Kajzer, Wojciech; Walke, Witold; Kajzer, Anita; Kaczmarek, Marcin

    2016-11-01

    The paper presents the results of selected functional properties of TiO2 layers deposited by ALD method on the surface of Ti6Al4V and Ti6Al7Nb alloys intended for implants in bone surgery. TiO2 layer was applied at the constant temperature of the ALD process at T=200°C at a variable number of cycles, which resulted in a different layer thickness. Different process cycles of 500, 1250, and 2500 were analyzed. The application of experimental methods (AFM, SEM, wettability, potentiodynamic test, EIS, scratch test, nanohardness and layer thickness) enabled to select the optimal number of cycles, and thus the thickness of the TiO2 layer of the most favorable functional properties. The obtained results clearly showed that regardless of the type of titanium substrate, the TiO2 layer applied in a 2500cycle ALD process has the best physicochemical and electrochemical properties. These properties have major impact on biocompatibility, and therefore the quality of the final product. The information obtained can be useful for manufacturers of medical devices involved in the production of implants used in reconstructive surgery of skeletal system. PMID:27524088

  20. Electrophoretic deposition of bioactive silica-calcium phosphate nanocomposite on Ti-6Al-4V orthopedic implant.

    PubMed

    Aniket; El-Ghannam, Ahmed

    2011-11-01

    Bioactive silica-calcium phosphate nanocomposite (SCPC) has been coated on Ti-6Al-4V implant employing an electrophoretic deposition (EPD) technique. The effects of composition and pH of the suspending medium on the zeta potential of three different SCPC formulations; SCPC25, SCPC50 and SCPC75 were analyzed. The average zeta potential of SCPC50 in pure ethanol was more negative than that of SCPC25 or SCPC75; however, the difference was not statistically significant. Discs of Ti-6Al-4V were passivated, coated with SCPC50 (200 nm-10 μm) and thermally treated at 600-800°C to produce a coating thickness in the range of 43.1 ± 5.7 to 30.1 ± 4.6 μm. After treatment at 600, 700, and 800°C, the adhesion strength at the SCPC50/Ti-6Al-4V interface was 42.6 ± 3.6, 44.7 ± 8.7, and 47.2 ± 4.3 MPa, respectively. SEM-EDX analyses of SCPC50-coated Ti-6Al-4V preimmersed in PBS for 7 days showed the formation of a Ca-deficient hydroxyapatite surface layer. ICP-OES analyses of the immersing solution (n = 6) showed an increase in the ionic concentration of Si from 3.3 ± 0.9 to 5.0 ± 1.2 ppm between days 1 and 4; after which no significant change in the Si concentration was measured. Bone marrow mesenchymal stem cells attached to the SCPC50-coated implants expressed significantly higher (p < 0.05) alkaline phosphatase activity (82.4 ± 25.6 nmoles p-NP/mg protein/min) than that expressed by cells attached to HA-coated or uncoated implants. Results of the study suggest that bioactive SCPC50 can efficiently be coated on Ti-6Al-4V using EPD. The SCPC50 coating has the potential to enhance bone integration with the orthopedic implant. PMID:21948397

  1. Ballistic Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Ruggeri, Charles R.; Emmerling, William C.; Altobelli, Donald J.

    2012-01-01

    An experimental program is underway to develop a consistent set of material property and impact test data, and failure analysis, for a variety of materials that can be used to develop improved impact failure and deformation models. Unique features of this set of data are that all material property information and impact test results are obtained using identical materials, the test methods and procedures are extensively documented and all of the raw data is available. This report describes ballistic impact testing which has been conducted on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade.

  2. Internal Stress Plasticity-Creep due to Dynamic Hydrogen Gradients in Ti-6Al-4V

    SciTech Connect

    Schuh, C; Dunand, D C

    2001-09-10

    Internal-stress plasticity is a Newtonian creep mechanism which operates at low applied stress levels, when there is a concurrent internal stress. Common sources of internal stress are thermal-expansion or phase-transformation mismatch; in this work we explore the possibility of chemically-induced internal stresses. We report tensile creep experiments on the BCC {beta}-phase of Ti-6A1-4V, in which dynamic gradients of hydrogen concentration were introduced through cycling of the test atmosphere (between Ar/H{sub 2} mixture and pure Ar) under low applied stresses. Under these conditions, we observe Newtonian deformation at rates much higher than for constant-composition conditions, as expected for internal stress plasticity. Also, we present an analytical model which considers chemical, elastic, and creep strains during chemical cycling under stress, and find good agreement with the experimental results.

  3. Electron beam welding of titanium and Ti-6AL-4V Thick plates

    NASA Astrophysics Data System (ADS)

    Kohyama, Akira; Arata, Yoshiaki; Tomie, Michio; Igata, Naohiro

    1984-05-01

    This paper reports work as thick weld process development for Ti and Ti alloys in fusion reactor applications. The materials used are pure Ti and Ti-6A1-4V with a maximum plate thickness of 56 mm I-butt welded by a 100KW electron beam welding facility at Osaka University. Optimum welding conditions produced sound welded I-butt joints without detectable defects by X-ray when evaluated with tensile test and micro-Vickers hardness test. The microstructures of the welded joints were investigated with TEM and SEM. These results showed that welded joints were quite sound and were possibly acceptable as structural components of fusion reactor even in as welded state.

  4. Effects of combined plasma chromizing and shot peening on the fatigue properties of a Ti6Al4V alloy

    NASA Astrophysics Data System (ADS)

    Yu, Shouming; Liu, Daoxin; Zhang, Xiaohua; Du, Dongxing

    2015-10-01

    A plasma chromizing treatment was conducted on Ti6Al4V samples by employing the recently developed double glow plasma surface alloying technology. The Cr-alloyed layer consisted of four sub-layers, namely the Cr deposition, Cr2Ti, CrTi4, and Cr-Ti solid-solution layers. The local hardness and moduli were determined via nanoindentation. In addition, the fatigue properties of the samples were evaluated by using a rotating-bending fatigue machine under a given load. The results showed that the hardness or elastic moduli of the adjacent sub-layers differed significantly and the fatigue properties of the Ti6Al4V alloy deteriorated with the plasma chromizing treatment. This deterioration stemmed mainly from cracks initiated at the interfaces between the sub-layers and the microstructural changes of the substrate; these changes were induced by the high temperature used in the plasma chromizing process. However, the fatigue life of the plasma-chromized samples was increased by a shot peening post-treatment. The fatigue life of the samples resulting from this combination of treatments was slightly higher than that of the single-shot-peened Ti6Al4V substrate. In fact, the sample retaining only the Cr-Ti solid-solution layer (that is, the first three sub-layers were removed), when shot-peened, exhibited the highest fatigue life among all the tested samples; this was attributed to that sample having the highest residual compressive stress, the significant work hardening, and the good hardness to toughness balance.

  5. Effect of cryogenic treatment on wear resistance of Ti-6Al-4V alloy for biomedical applications.

    PubMed

    Gu, Kaixuan; Wang, Junjie; Zhou, Yuan

    2014-02-01

    The effect of cryogenic treatment on wear resistance of Ti-6Al-4V alloy for biomedical applications was experimentally investigated in this paper. Cryogenic treatments with the same soaking time of 24h at different temperatures of -80°C, -140°C and -196°C were conducted and the treatments at the same temperature of -196°C were then further given different soaking time of 3h, 48h and 72h to be investigated. After cryogenic treatment, the Vickers hardness of specimens was measured. Wear resistance of Ti-6Al-4V alloy was measured by pin-on-disk wear test under dry sliding condition. The results demonstrated that the Vickers hardness increased slightly with the reduction of temperature while it increased obviously with the elongation of soaking time at -196°C. The friction coefficients of specimens cryo-treated at -196°C were lower than those of untreated and of cryo-treated at -80°C and -140°C. And the longer the soaking time is during the cryogenic treatment, the higher the friction coefficient reduction can be achieved. The obvious reduction of mass loss can be obtained at -196°C with 72h soaking. The X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to detect the microstructure and worn surface of specimens. By cryogenic treatment, the plowing in the worn surface was smoothed and shallowed, and the degree of plastic deformation in the subsurface was decreased. There was no obvious phase transformation which can be detected in the microstructure after cryogenic treatment. However, the tendency of refinement in grain size can be detected by XRD which improved the wear resistance of Ti-6Al-4V alloy. PMID:24287307

  6. Effects of cutting parameters on tool insert wear in end milling of titanium alloy Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Luo, Ming; Wang, Jing; Wu, Baohai; Zhang, Dinghua

    2016-06-01

    Titanium alloy is a kind of typical hard-to-cut material due to its low thermal conductivity and high strength at elevated temperatures, this contributes to the fast tool wear in the milling of titanium alloys. The influence of cutting conditions on tool wear has been focused on the turning process, and their influence on tool wear in milling process as well as the influence of tool wear on cutting force coefficients has not been investigated comprehensively. To fully understand the tool wear behavior in milling process with inserts, the influence of cutting parameters on tool wear in the milling of titanium alloys Ti6Al4V by using indexable cutters is investigated. The tool wear rate and trends under different feed per tooth, cutting speed, axial depth of cut and radial depth of cut are analyzed. The results show that the feed rate per tooth and the radial depth of cut have a large influence on tool wear in milling Ti6Al4V with coated insert. To reduce tool wear, cutting parameters for coated inserts under experimental cutting conditions are set as: feed rate per tooth less than 0.07 mm, radial depth of cut less than 1.0 mm, and cutting speed sets between 60 and 150 m/min. Investigation on the relationship between tool wear and cutting force coefficients shows that tangential edge constant increases with tool wear and cutter edge chipping can lead to a great variety of tangential cutting force coefficient. The proposed research provides the basic data for evaluating the machinability of milling Ti6Al4V alloy with coated inserts, and the recommend cutting parameters can be immediately applied in practical production.

  7. Fatigue behavior of Ti6Al4V and 316 LVM blasted with ceramic particles of interest for medical devices.

    PubMed

    Barriuso, S; Chao, J; Jiménez, J A; García, S; González-Carrasco, J L

    2014-02-01

    Grit blasting is used as a cost-effective method to increase the surface roughness of metallic biomaterials, as Ti6Al4V and 316 LVM, to enhance the osteointegration, fixation and stability of implants. Samples of these two alloys were blasted by using alumina and zirconia particles, yielding rough (up to Ra~8μm) and nearly smooth (up to Ra~1μm) surfaces, respectively. In this work, we investigate the sub-surface induced microstructural effects and its correlation with the mechanical properties, with special emphasis in the fatigue behavior. Blasting with zirconia particles increases the fatigue resistance whereas the opposite effect is observed using alumina ones. As in a conventional shot penning process, the use of rounded zirconia particles for blasting led to the development of residual compressive stresses at the surface layer, without zones of stress concentrators. Alumina particles are harder and have an angular shape, which confers a higher capability to abrade the surface, but also a high rate of breaking down on impact. The higher roughness and the presence of a high amount of embedded alumina particles make the blasted alloy prone to crack nucleation. Interestingly, the beneficial or detrimental role of blasting is more intense for the Ti6Al4V alloy than for the 316 steel. It is proposed that this behavior is related to their different strain hardening exponents and the higher mass fraction of particles contaminating the surface. The low value of this exponent for the Ti6Al4V alloy justifies the expected low sub-surface hardening during the severe plastic deformation, enhancing its capability to soft during cyclic loading. PMID:24216310

  8. Fixation of bioactive calcium alkali phosphate on Ti6Al4V implant material with femtosecond laser pulses

    NASA Astrophysics Data System (ADS)

    Symietz, Christian; Lehmann, Erhard; Gildenhaar, Renate; Koter, Robert; Berger, Georg; Krüger, Jörg

    2011-04-01

    Bone implants made of metal, often titanium or the titanium alloy Ti6Al4V, need to be surface treated to become bioactive. This enables the formation of a firm and durable connection of the prosthesis with the living bone. We present a new method to uniformly cover Ti6Al4V with a thin layer of ceramics that imitates bone material. These calcium alkali phosphates, called GB14 and Ca10, are applied to the metal by dip coating of metal plates into an aqueous slurry containing the fine ceramic powder. The dried samples are illuminated with the 790 nm radiation of a pulsed femtosecond laser. If the laser fluence is set to a value just below the ablation threshold of the ceramic (ca. 0.4 J/cm 2) the 30 fs laser pulses penetrate the partly transparent ceramic layer of 20-40 μm thickness. The remaining laser fluence at the ceramic-metal interface is still high enough to generate a thin metal melt layer leading to the ceramic fixation on the metal. The laser processing step is only possible because Ti6Al4V has a lower ablation threshold (between 0.1 and 0.15 J/cm 2) than the ceramic material. After laser treatment in a fluence range between 0.1 and 0.4 J/cm 2, only the particles in contact with the metal withstand a post-laser treatment (ultrasonic cleaning). The non-irradiated rest of the layer is washed off. In this work, we present results of a successful ceramic fixation extending over larger areas. This is fundamental for future applications of arbitrarily shaped implants.

  9. Observation of Etch-Pits and LAGB Configurations During Ambient Creep of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Jalaj; Singh, A. K.; Raman, S. Ganesh Sundara; Kumar, Vikas

    2016-06-01

    The present work describes the microstructural features of alloy Ti-6Al-4V during constant stress creep at ambient temperature. Samples tested at 800 and 900 MPa stress levels exhibit the presence of etch-pits and/or voids. The ambient creep strain increases with an increase in applied stress due to higher strain rate sensitivity at higher stresses. A high density of low-angle grain boundaries is noticed in and around etch-pits in the creep-tested specimens due to occurrence of slip. The inverse pole figure obtained by EBSD indicates prismatic texture as the main deformation component in the creep-tested specimens.

  10. Observation of Etch-Pits and LAGB Configurations During Ambient Creep of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Jalaj; Singh, A. K.; Raman, S. Ganesh Sundara; Kumar, Vikas

    2016-03-01

    The present work describes the microstructural features of alloy Ti-6Al-4V during constant stress creep at ambient temperature. Samples tested at 800 and 900 MPa stress levels exhibit the presence of etch-pits and/or voids. The ambient creep strain increases with an increase in applied stress due to higher strain rate sensitivity at higher stresses. A high density of low-angle grain boundaries is noticed in and around etch-pits in the creep-tested specimens due to occurrence of slip. The inverse pole figure obtained by EBSD indicates prismatic texture as the main deformation component in the creep-tested specimens.

  11. Structural characterization of the metal/glass interface in bioactive glass coatings on Ti-6Al-4V

    SciTech Connect

    Oku, T.; Suganuma, K.; Wallemberg, L.R.; Tomsia, A.P.; Gomez-Vega, J.M.; Saiz, E.

    1999-12-01

    Coating Ti-based implants with bioactive materials promotes joining between the prostheses and the bone as well as increasing long-term implant stability. In the present work, the interface between Ti-6Al-4V and bioactive silicate glass coatings, prepared using a simple enameling technique, is analyzed. High-resolution transmission electron microscopy of the glass/alloy interface shows the formation of a reaction layer ({approx}150 nm thick) composed of Ti5Si3 nanoparticles with a size of {approx}20 nm. This nanostructured interface facilitates the formation of a stable joint between the glass coating and the alloy.

  12. Ballistic Testing and High-Strain-Rate Properties of Hot Isostatically Pressed Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Gu, YaBei; Nesterenko, Vitali F.; Indrakanti, Sastry S.

    2002-07-01

    Hot isostatically pressed (HIPed) Ti-6Al-4V powder based targets (including composites) have a good ballistic performance against long rod, conical and flat projectiles impact (velocity range approx 0.4 - 1km/s). Compared to baseline material (MIL-T-9047G), new features such as different shape of craters in long rod penetration tests were observed. The results of compression Hopkinson bar tests, cut from tested targets (final strain controlled tests and hat-shaped specimen tests) are presented with a goal to establish relations between ballistic performance and high strain rate properties of HIPed materials.

  13. Crack-closure and crack-growth measurements in surface-flawed titanium alloy Ti6Al-4V

    NASA Technical Reports Server (NTRS)

    Elber, W.

    1975-01-01

    The crack-closure and crack-growth characteristics of the titanium alloy Ti-6Al-4V were determined experimentally on surface-flawed plate specimens. Under cyclic loading from zero to tension, cracks deeper than 1 mm opened at approximately 50 percent of the maximum load. Cracks shallower than 1 mm opened at higher loads. The correlation between crack-growth rate and the total stress-intensity range showed a lower threshold behavior. This behavior was attributed to the high crack-opening loads at short cracks because the lower threshold was much less evident in correlations between the crack-growth rates and the effective stress-intensity range.

  14. The effect of nitric acid exposure on Galileo spacecraft titanium alloy Ti-6Al-4V propellant tanks

    NASA Technical Reports Server (NTRS)

    Hsieh, Cheng; O'Donnell, Tim; Yavrouian, Andre

    1990-01-01

    The Ti-6Al-4V-constructed retropropulsion-module tanks of the Galileo spacecraft were purged with nitrogen tetroxide in order to wait out a major launch rescheduling; nitric acid is among the residual products of such an operation. A test program was conducted on representative samples to ascertain the fracture toughness and stress corrosion threshold of the tanks' material, in view of Space Shuttle safety and mission-reliability requirements. It was found that the tanks' structural integrity was not degraded by nitric acid exposure.

  15. Structural characterization of the metal/glass interface in bioactive glass coatings on Ti-6Al-4V.

    PubMed

    Oku, T; Suganuma, K; Wallenberg, L R; Tomsia, A P; Gomez-Vega, J M; Saiz, E

    2001-05-01

    Coating Ti-based implants with bioactive materials promotes joining between the prostheses and the bone as well as increasing long-term implant stability. In the present work, the interface between Ti-6Al-4V and bioactive silicate glass coatings, prepared using a simple enameling technique, is analyzed. High-resolution transmission electron microscopy of the glass/alloy interface shows the formation of a reaction layer ( approximately 150 nm thick) composed of Ti5Si3 nanoparticles with a size of approximately 20 nm. This nanostructured interface facilitates the formation of a stable joint between the glass coating and the alloy. PMID:15348280

  16. Microstructural Analysis of Cold-Sprayed Ti-6Al-4V at the Micro- and Nano-Scale

    NASA Astrophysics Data System (ADS)

    Birt, A. M.; Champagne, V. K.; Sisson, R. D.; Apelian, D.

    2015-10-01

    The microstructure of cold-sprayed Ti-6Al-4V is unlike the structure resulting from any other processing technique. The unique characteristics are derived from the solid state thermomechanical processing of predominantly martensitic feedstock powders. During deposition, these powders undergo high strain rate deformation, leading to shear band-induced transformation of martensitic grains into nano-scale martensite, equiaxed alpha structures, and nanostructured alpha grains. The resultant microstructure evolution is dependent on the magnitude and direction of shear undergone by the particles. The specific structure and mechanism for formation of these regions will be discussed in detail using nanohardness mapping, scanning electron microscopy, and transmission electron microscopy.

  17. Impact Testing of Aluminum 2024 and Titanium 6Al-4V for Material Model Development

    NASA Technical Reports Server (NTRS)

    Pereira, J. Michael; Revilock, Duane M.; Lerch, Bradley A.; Ruggeri, Charles R.

    2013-01-01

    One of the difficulties with developing and verifying accurate impact models is that parameters such as high strain rate material properties, failure modes, static properties, and impact test measurements are often obtained from a variety of different sources using different materials, with little control over consistency among the different sources. In addition there is often a lack of quantitative measurements in impact tests to which the models can be compared. To alleviate some of these problems, a project is underway to develop a consistent set of material property, impact test data and failure analysis for a variety of aircraft materials that can be used to develop improved impact failure and deformation models. This project is jointly funded by the NASA Glenn Research Center and the FAA William J. Hughes Technical Center. Unique features of this set of data are that all material property data and impact test data are obtained using identical material, the test methods and procedures are extensively documented and all of the raw data is available. Four parallel efforts are currently underway: Measurement of material deformation and failure response over a wide range of strain rates and temperatures and failure analysis of material property specimens and impact test articles conducted by The Ohio State University; development of improved numerical modeling techniques for deformation and failure conducted by The George Washington University; impact testing of flat panels and substructures conducted by NASA Glenn Research Center. This report describes impact testing which has been done on aluminum (Al) 2024 and titanium (Ti) 6Al-4vanadium (V) sheet and plate samples of different thicknesses and with different types of projectiles, one a regular cylinder and one with a more complex geometry incorporating features representative of a jet engine fan blade. Data from this testing will be used in validating material models developed under this program. The material

  18. Energy and Force Analysis of Ti-6Al-4V Linear Friction Welds for Computational Modeling Input and Validation Data

    NASA Astrophysics Data System (ADS)

    McAndrew, Anthony R.; Colegrove, Paul A.; Addison, Adrian C.; Flipo, Bertrand C. D.; Russell, Michael J.

    2014-09-01

    The linear friction welding (LFW) process is finding increasing use as a manufacturing technology for the production of titanium alloy Ti-6Al-4V aerospace components. Computational models give an insight into the process, however, there is limited experimental data that can be used for either modeling inputs or validation. To address this problem, a design of experiments approach was used to investigate the influence of the LFW process inputs on various outputs for experimental Ti-6Al-4V welds. The finite element analysis software DEFORM was also used in conjunction with the experimental findings to investigate the heating of the workpieces. Key findings showed that the average interface force and coefficient of friction during each phase of the process were insensitive to the rubbing velocity; the coefficient of friction was not coulombic and varied between 0.3 and 1.3 depending on the process conditions; and the interface of the workpieces reached a temperature of approximately approximately 1273 K (1000 °C) at the end of phase 1. This work has enabled a greater insight into the underlying process physics and will aid future modeling investigations.

  19. Energy and Force Analysis of Ti-6Al-4V Linear Friction Welds for Computational Modeling Input and Validation Data

    NASA Astrophysics Data System (ADS)

    McAndrew, Anthony R.; Colegrove, Paul A.; Addison, Adrian C.; Flipo, Bertrand C. D.; Russell, Michael J.

    2014-12-01

    The linear friction welding (LFW) process is finding increasing use as a manufacturing technology for the production of titanium alloy Ti-6Al-4V aerospace components. Computational models give an insight into the process, however, there is limited experimental data that can be used for either modeling inputs or validation. To address this problem, a design of experiments approach was used to investigate the influence of the LFW process inputs on various outputs for experimental Ti-6Al-4V welds. The finite element analysis software DEFORM was also used in conjunction with the experimental findings to investigate the heating of the workpieces. Key findings showed that the average interface force and coefficient of friction during each phase of the process were insensitive to the rubbing velocity; the coefficient of friction was not coulombic and varied between 0.3 and 1.3 depending on the process conditions; and the interface of the workpieces reached a temperature of approximately approximately 1273 K (1000 °C) at the end of phase 1. This work has enabled a greater insight into the underlying process physics and will aid future modeling investigations.

  20. Functionalisation of Ti6Al4V components fabricated using selective laser melting with a bioactive compound.

    PubMed

    Vaithilingam, Jayasheelan; Kilsby, Samuel; Goodridge, Ruth D; Christie, Steven D R; Edmondson, Steve; Hague, Richard J M

    2015-01-01

    Surface modification of an implant with a biomolecule is used to improve its biocompatibility and to reduce post-implant complications. In this study, a novel approach has been used to functionalise phosphonic acid monolayers with a drug. Ti6Al4V components fabricated using selective laser melting (SLM) were functionalised with Paracetamol (a pharmaceutically relevant biomolecule) using phosphonic acid based self-assembled monolayers (SAMs). The attachment, stability of the monolayers on the SLM fabricated surface and functionalisation of SAMs with Paracetamol were studied using X-ray photoelectron spectroscopy (XPS) and surface wettability measurements. The obtained results confirmed that SAMs were stable on the Ti6Al4V surface for over four weeks and then began to desorb from the surface. The reaction used to functionalise the phosphonic acid monolayers with Paracetamol was noted to be successful. Thus, the proposed method has the potential to immobilise drugs/proteins to SAM coated surfaces and improve their biocompatibility and reduce post-implant complications. PMID:25491959

  1. A novel constitutive model for hot deformation behaviors of Ti-6Al-4V alloy based on probabilistic method

    NASA Astrophysics Data System (ADS)

    Lin, Y. C.; Zhao, Chun-Yang; Chen, Ming-Song; Chen, Dong-Dong

    2016-08-01

    The flow behaviors of Ti-6Al-4V alloy are studied by isothermal compressive experiments at the deformation temperature from 850 to 950 °C and strain rate from 0.001 to 1 s-1. To analyze the uncertainties induced by material itself and testing procedure, repetitive compressive tests are conducted under each experimental condition. It is found that the uncertainties of flow behaviors are too great to be ignored. The innovation of the study is that the probability theory is introduced to model flow behaviors. 312 (=531,441) sets of flow curves are created by the resampling method, in which 10,000 sets are used to determine the material parameters of constitutive equations. Therefore, the probability densities of material parameters can be easily obtained. It is found that the probability density functions of the most material parameters are similar to the normal distribution. The values of material parameters with the maximum probability density are selected for the established constitutive model. The advantage of the established constitutive model is that it can describe the most probable flow characteristics of Ti-6Al-4V alloy.

  2. Strain localization during tensile Hopkinson bar testing of commercially pure titanium and Ti6Al4V titanium alloy

    NASA Astrophysics Data System (ADS)

    Moćko, Wojciech; Kruszka, Leopold; Brodecki, Adam

    2015-09-01

    The goal of the analysis was to determine the strain localization for various specimen shapes (type A and type B according to PN-EN ISO 26203-1 standard) and different loading conditions, i.e. quasi- static and dynamic. Commercially pure titanium (Grade 2) and titanium alloy Ti6Al4V (Grade 5) were selected for the tests. Tensile loadings were applied out using servo-hydraulic testing machine and tensile Hopkinson bar with pre-tension. The results were recorded using ARAMIS system cameras and fast camera Phantom V1210, respectively at quasi-static and dynamic loading conditions. Further, specimens outline was determined on the basis of video data using TEMA MOTION software. The strain distribution on the specimen surface was estimated using digital image correlation method. The larger radius present in the specimen of type B in comparison to specimen of type A, results in slight increase of the elongation for commercially pure titanium at both quasi-static and dynamic loading conditions. However this effect disappears for Ti6Al4V alloy. The increase of the elongation corresponds to the stronger necking effect. Material softening due to increase of temperature induced by plastic work was observed at dynamic loading conditions. Moreover lower elongation at fracture point was found at high strain rates for both materials.

  3. Safety and efficacy of additive and subtractive surface modification of Ti6Al4V endosseous implant in goat bone.

    PubMed

    Mistry, Surajit; Roy, Subhasis; Jyoti Maitra, Nilendu; Roy, Rajiv; Datta, Someswar; Chanda, Abhijit; Sarkar, Soumya

    2016-04-01

    Growing interest of endosseous implant research is focused on surface modification to achieve early and strong osseointegration. The present study compared the behaviour of hydroxyapatite coated, zinc doped hydroxyapatite coated and hydrothermally treated titanium (Ti6Al4V) with machined Ti6Al4V implants (control) on osseointegration. The surface characterization and bacterial affinity test for implants were performed. Forty eight (48) cylinders (4 types in each animal) were placed in the humerus bone of 12 black Bengal goats. Bone-implant interface was examined with histological, radiological parameters and scanning electron microscopy on 42nd, 90th, and 180th day post-implantation. Surface roughness alterations of bone-detached implants with time were analyzed by non-contact profilometer. Push-out test (90th day) was performed to assess the strength of bony integration of implants. The coated implants revealed direct and early bone-implant contact but high bacterial affinity and coating resorption/cracks. Low bacterial affinity and strongest osseointegration was observed with hydrothermally treated implants. Poor bacterial affinity and delayed but strong fixation were evident with control implant. Based on the results of laboratory and animal experiments, we conclude that the hydrothermal modification of titanium implant is the more suitable way to achieve safe and effective osseointegration than the other three implant types for endosseous application. PMID:26705934

  4. FEM Simulation and Experimental Validation of LBW Under Conduction Regime of Ti6Al4V Alloy

    NASA Astrophysics Data System (ADS)

    Churiaque, C.; Amaya-Vazquez, M. R.; Botana, F. J.; Sánchez-Amaya, J. M.

    2016-07-01

    Laser Beam Welding (LBW) is an advanced process to join materials with a laser beam of high energy density. LBW is especially suitable to join titanium alloys, as it allows high localization and low size of the melting pool, reducing considerably the energy of the process, in comparison with other welding technologies. Among the two widely known welding regimes, conduction and keyhole, the former is claimed to be a viable alternative to keyhole, mainly because it is a very stable process, provides high-quality welds free of defects, and involves lower laser cost. In the present work, a Finite Element Method (FEM) has been developed to simulate the LBW of Ti6Al4V alloy under conduction regime. The "Goldak double ellipsoid model" has been taken for the first time to simulate this LBW conduction process. In order to refine and validate the model, experimental conduction welding tests were performed on Ti6Al4V pieces with a high-power diode laser. Microstructural analyses and hardness measurements were also performed on the laser weld beads to identify the generated phases. Distortion and residual stresses were also obtained from the FEM simulations. An excellent agreement between the simulation and experimental results was found regarding the bead morphology and phase transformations.

  5. Review of Mechanical Properties of Ti-6Al-4V Made by Laser-Based Additive Manufacturing Using Powder Feedstock

    NASA Astrophysics Data System (ADS)

    Beese, Allison M.; Carroll, Beth E.

    2016-03-01

    Laser-based additive manufacturing (AM) of metals using powder feedstock can be accomplished via two broadly defined technologies: directed energy deposition (DED) and powder bed fusion (PBF). In these processes, metallic powder is delivered to a location and locally melted with a laser heat source. Upon deposition, the material undergoes a rapid cooling and solidification, and as subsequent layers are added to the component, the material within the component is subjected to rapid thermal cycles. In order to adopt AM for the building of structural components, a thorough understanding of the relationships among the complex thermal cycles seen in AM, the unique heterogeneous and anisotropic microstructure, and the mechanical properties must be developed. Researchers have fabricated components by both DED and PBF from the widely used titanium alloy Ti-6Al-4V and studied the resultant microstructure and mechanical properties. This review article discusses the progress to date on investigating the as-deposited and heat-treated microstructures and mechanical properties of Ti-6Al-4V structures made by powder-based laser AM using DED and PBF.

  6. Sustained load crack growth design data for Ti-6Al-4V titanium alloy tanks containing hydrazine

    NASA Technical Reports Server (NTRS)

    Lewis, J. C.; Kenny, J. T.

    1976-01-01

    Results are presented for an experimental study intended to provide sustained load crack growth (SLCG) data for Ti-6Al-4V titanium alloy tanks containing MIL-P-26536 hydrazine and refined hydrazine. Fracture mechanics data on crack growth threshold for heat-treated forgings, aged and unaged welds, and aged and unaged heat-affected zones (HAZ) are presented. All tests were made on uniaxially loaded fracture mechanics specimens involving part-through cracks, and an electrical discharge machined notch was used to start the crack. Fracture mechanics design curves of crack growth threshold stress intensity versus temperature are obtained for the temperature range 40-71 C. Major conclusions are that extreme susceptibility to SLCG in hydrazine is a universal property of unaged weld metal in Ti-6Al-4V titanium alloy of normal interstitial content, and that aging both weld metal and HAZ at 510 C for 4 hr after welding completely removes all susceptibility to SLCG induced by hydrazine, with less susceptibility to SLCG in refined hydrazine.

  7. Osseointegration of Ti6Al4V alloy implants coated with titanium nitride by a new method.

    PubMed

    Sovak, G; Weiss, A; Gotman, I

    2000-03-01

    Coating titanium alloy implants with titanium nitride (TiN) by the method of Powder Immersion Reaction Assisted Coating (PIRAC) produces a stable layer on their surface. We have examined the ability of the new TiN coating to undergo osseointegration. We implanted TiN-coated and uncoated Ti6Al4V alloy pins into the femora of six-month-old female Wistar rats. SEM after two months showed a bone collar around both TiN-coated and uncoated implants. Morphometrical analysis revealed no significant differences between the percentage of the implant-bone contact and the area and volume of the bone around TiN-coated compared with uncoated implants. Electron-probe microanalysis indicated the presence of calcium and phosphorus at the implant-bone interface. Mineralisation around the implants was also confirmed by labelling with oxytetracycline. Strong activity of alkaline phosphatase and weak activity of tartrate-resistant acid phosphatase were shown histochemically. Very few macrophages were detected by the non-specific esterase reaction at the site of implantation. Our findings indicate good biocompatibility and bone-bonding properties of the new PIRAC TiN coatings which are comparable to those of uncoated Ti6Al4V alloy implants. PMID:10755443

  8. The elevated-temperature mechanical behavior of as-cast and wrought Ti-6Al-4V-1B

    SciTech Connect

    Chen, Wei; Boehlert, C. J.; Howe, Jane Y; Payzant, E Andrew

    2011-01-01

    This work studied the effect of processing on the elevated-temperature [728 K (455 C)] fatigue deformation behavior of Ti-6Al-4V-1B for maximum applied stresses between 300 to 700 MPa (R = 0.1, 5 Hz). The alloy was evaluated in the as-cast form as well as in three wrought forms: cast-and-extruded, powder metallurgy (PM) rolled, and PM extruded. Processing caused significant differences in the microstructure, which in turn impacted the fatigue properties. The PM-extruded material exhibited a fine equiaxed {alpha} + {beta} microstructure and the greatest fatigue resistance among all the studied materials. The {beta}-phase field extrusion followed by cooling resulted in a strong {alpha}-phase texture in which the basal plane was predominately oriented perpendicular to the extrusion axis. The TiB whiskers were also aligned in the extrusion direction. The {alpha}-phase texture in the extrusions resulted in tensile-strength anisotropy. The tensile strength in the transverse orientation was lower than that in the longitudinal orientation, but the strength in the transverse orientation remained greater than that for the as-cast Ti-6Al-4V. The ratcheting behavior during fatigue is also discussed.

  9. Further Investigation Into the Use of Laser Surface Preparation of Ti-6Al-4V Alloy for Adhesive Bonding

    NASA Technical Reports Server (NTRS)

    Palmieri, Frank L.; Crow, Allison; Zetterberg, Anna; Hopkins, John; Wohl, Christopher J.; Connell, John W.; Belcher, Tony; Blohowiak, Kay Y.

    2014-01-01

    Adhesive bonding offers many advantages over mechanical fastening, but requires robust materials and processing methodologies before it can be incorporated in primary structures for aerospace applications. Surface preparation is widely recognized as one of the key steps to producing robust and predictable bonds. This report documents an ongoing investigation of a surface preparation technique based on Nd:YAG laser ablation as a replacement for the chemical etch and/or abrasive processes currently applied to Ti-6Al-4V alloys. Laser ablation imparts both topographical and chemical changes to a surface that can lead to increased bond durability. A laser based process provides an alternative to chemical-immersion, manual abrasion, and grit blast process steps which are expensive, hazardous, environmentally unfriendly, and less precise. In addition, laser ablation is amenable to process automation, which can improve reproducibility to meet quality standards for surface preparation. An update on work involving adhesive property testing, surface characterization, surface stability, and the effect of laser surface treatment on fatigue behavior is presented. Based on the tests conducted, laser surface treatment is a viable replacement for the immersion chemical surface treatment processes. Testing also showed that the fatigue behavior of the Ti-6Al-4V alloy is comparable for surfaces treated with either laser ablation or chemical surface treatment.

  10. Effect of prior {beta}-grain size on the hot deformation behavior of Ti-6Al-4V: Coarse vs coarser

    SciTech Connect

    Prasad, Y.V.R.K.; Seshacharyulu, T.; Medeiros, S.C.; Frazier, W.G.

    2000-04-01

    The hot deformation behavior of extra low interstitial (ELI) grade Ti-6Al-4V with a transformed {beta}-perform microstructure was studied in coarse (0.5 to 1 mm) and coarser (2 to 3 mm) (prior {beta}) grained materials using hot compression testing in the temperature range of 750 to 1,100 C and a strain rate range of 0.001 to 100 s{sup {minus}1}. Processing maps were developed on the basis of the flow stress data as a function of temperature and strain rate. The maps revealed that the domain of globularization of the lamellar structure and region of large grained superplasticity of {beta} were not influenced by the prior {beta}-grain size. However, the regimes of cracking at the prior {beta}-grain boundaries occurring at lower temperatures and strain rates and the flow instability occurring at lower temperatures and higher strain rates were both wider for the coarse grained material than the coarser grained material. The {beta}-instability regime, however, was more pronounced in the coarser grained material. From the hot workability viewpoint, the present results show that there is no remarkable benefit in refining the prior {beta}-grain size. On the contrary, it will somewhat restrict the workability domain by widening the adjacent regimes, causing microstructural damage.

  11. Wear Behavior of Low-Cost, Lightweight TiC/Ti-6Al-4V Composite Under Fretting: Effectiveness of Solid-Film Lubricant Counterparts

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa; Street, Kenneth W., Jr.; Sanders, Jeffrey H.; Hager, Carl H., Jr.; Zabinski, Jeffrey S.; VanderWal, Randall L.; Andrews, Rodney; Lerch, Bradley A.

    2007-01-01

    The wear behavior of low-cost, lightweight 10-wt% TiC-particulate-reinforced Ti-6Al-4V matrix composite (TiC/Ti- 6Al-4V) was examined under fretting at 296, 423, and 523 K in air. Bare 10-wt% TiC/Ti-6Al-4V hemispherical pins were used in contact with dispersed multiwalled carbon nanotubes (MWNTs), magnetron-sputtered diamondlike carbon/chromium (DLC/Cr), magnetron-sputtered graphite-like carbon/chromium (GLC/Cr), and magnetron-sputtered molybdenum disulphide/titanium (MoS2/Ti) deposited on Ti-6Al-4V, Ti-48Al-2Cr-2Nb, and nickel-based superalloy 718. When TiC/Ti-6Al-4V was brought into contact with bare Ti-6Al-4V, bare Ti-48Al-2Cr-2Nb, and bare nickel-based superalloy 718, strong adhesion, severe galling, and severe wear occurred. However, when TiC/Ti-6Al-4V was brought into contact with MWNT, DLC/Cr, GLC/Cr, and MoS2/Ti coatings, no galling occurred in the contact, and relatively minor wear was observed regardless of the coating. All the solid-film lubricants were effective from 296 to 523 K, but the effectiveness of the MWNT, DLC/Cr, GLC/Cr, and MoS2/Ti coatings decreased as temperature increased.

  12. Interaction behaviors at the interface between liquid Al-Si and solid Ti-6Al-4V in ultrasonic-assisted brazing in air.

    PubMed

    Chen, Xiaoguang; Yan, Jiuchun; Gao, Fei; Wei, Jinghui; Xu, Zhiwu; Fan, Guohua

    2013-01-01

    Power ultrasonic vibration (20 kHz, 6 μm) was applied to assist the interaction between a liquid Al-Si alloy and solid Ti-6Al-4V substrate in air. The interaction behaviors, including breakage of the oxide film on the Ti-6Al-4V surface, chemical dissolution of solid Ti-6Al-4V, and interfacial chemical reactions, were investigated. Experimental results showed that numerous 2-20 μm diameter-sized pits formed on the Ti-6Al-4V surface. Propagation of ultrasonic waves in the liquid Al-Si alloy resulted in ultrasonic cavitation. When this cavitation occurred at or near the liquid/solid interface, many complex effects were generated at the small zones during the bubble implosion, including micro-jets, hot spots, and acoustic streaming. The breakage behavior of oxide films on the solid Ti-6Al-4V substrate, excessive chemical dissolution of solid Ti-6Al-4V into liquid Al-Si, abnormal interfacial chemical reactions at the interface, and phase transformation between the intermetallic compounds could be wholly ascribed to these ultrasonic effects. An effective bond between Al-Si and Ti-6Al-4V can be produced by ultrasonic-assisted brazing in air. PMID:22824641

  13. Commercially pure titanium (cp-Ti) versus titanium alloy (Ti6Al4V) materials as bone anchored implants - Is one truly better than the other?

    PubMed

    Shah, Furqan A; Trobos, Margarita; Thomsen, Peter; Palmquist, Anders

    2016-05-01

    Commercially pure titanium (cp-Ti) and titanium alloys (typically Ti6Al4V) display excellent corrosion resistance and biocompatibility. Although the chemical composition and topography are considered important, the mechanical properties of the material and the loading conditions in the host have, conventionally, influenced material selection for different clinical applications: predominantly Ti6Al4V in orthopaedics while cp-Ti in dentistry. This paper attempts to address three important questions: (i) To what extent do the surface properties differ when cp-Ti and Ti6Al4V materials are manufactured with the same processing technique?, (ii) Does bone tissue respond differently to the two materials, and (iii) Do bacteria responsible for causing biomaterial-associated infections respond differently to the two materials? It is concluded that: (i) Machined cp-Ti and Ti6Al4V exhibit similar surface morphology, topography, phase composition and chemistry, (ii) Under experimental conditions, cp-Ti and Ti6Al4V demonstrate similar osseointegration and biomechanical anchorage, and (iii) Experiments in vitro fail to disclose differences between cp-Ti and Ti6Al4V to harbour Staphylococcus epidermidis growth. No clinical comparative studies exist which could determine if long-term, clinical differences exist between the two types of bulk materials. It is debatable whether cp-Ti or Ti6Al4V exhibit superiority over the other, and further comparative studies, particularly in a clinical setting, are required. PMID:26952502

  14. Accumulation of aluminium in lamellar bone after implantation of titanium plates, Ti-6Al-4V screws, hydroxyapatite granules.

    PubMed

    Zaffe, Davide; Bertoldi, Carlo; Consolo, Ugo

    2004-08-01

    Titanium plates, Ti6Al4V screws and surrounding tissues, and biopsies of hydroxyapatite (Osprovit) grafts of maxillary sinus lifting were investigated to evaluate the release and accumulation of ions. Optical microscopy, SEM and X-ray microanalysis were carried out to evaluate the plates and screws removed from patients presenting inflammation and biopsies. Ions release from metallic appliances or leaching from granules towards soft tissues was observed. An accumulation of aluminium but not titanium was found in soft tissues. A peculiar accumulation of aluminium in the dense lamella of newly formed bone was recorded. The results seem to indicate that biological perturbations may be related to aluminium release from the tested biomaterials. The aluminium content of these biomaterials, its diffusion and accumulation are discussed. Further studies on ion release from biomaterials and aluminium fate in skeletal tissues are suggested. PMID:15020159

  15. On the Use of Infrared Thermography for Analysis of Fatigue Damage in Ti6Al4V-Welded Joints

    NASA Astrophysics Data System (ADS)

    Liu, Jing; Gao, Xiao-Long; Zhang, Lin-Jie; Zhang, Jian-Xun

    2014-08-01

    The present work is aimed at comparatively studying fatigue damage evolution of a pulsed Nd:YAG laser beam-welded (LBW) joint and the base metal (BM) of Ti6Al4V alloy subjected to cyclic loading. To reveal crack nucleation and propagation during the fatigue process, in situ fatigue was generated using infrared measurement methods. The results indicate that the rate of damage accumulated in the LBW joint was higher than in the BM specimens during a fatigue test, which decreased the fatigue life of the LBW joint. This observation is attributable to the LBW joint fusion zone microstructure, which has a higher void nucleation and growth rate compared with the BM microstructure.

  16. Surface Residual Stresses in Ti-6Al-4V Friction Stir Welds: Pre- and Post-Thermal Stress Relief

    NASA Astrophysics Data System (ADS)

    Edwards, P.; Ramulu, M.

    2015-09-01

    The purpose of this study was to determine the residual stresses present in titanium friction stir welds and if a post-weld thermal stress relief cycle would be effective in minimizing those weld-induced residual stresses. Surface residual stresses in titanium 6Al-4V alloy friction stir welds were measured in butt joint thicknesses ranging from 3 to 12 mm. The residual stress states were also evaluated after the welds were subjected to a post-weld thermal stress relief cycle of 760 °C for 45 min. High (300-400 MPa) tensile residual stresses were observed in the longitudinal direction prior to stress relief and compressive residual stresses were measured in the transverse direction. After stress relief, the residual stresses were decreased by an order of magnitude to negligible levels.

  17. The Origin of Microstructural Diversity, Texture, and Mechanical Properties in Electron Beam Melted Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Al-Bermani, S. S.; Blackmore, M. L.; Zhang, W.; Todd, I.

    2010-12-01

    An additive layer manufacture (ALM) technique, electron beam melting, has been used for the production of simple geometries, from prealloyed Ti-6Al-4V powder. Microstructure, texture, and mechanical properties achieved under standard operating conditions have been investigated. Three transitional regions are observed with a change in microstructural formation dependent on the thermal mass of deposited material. Prior β-phase reconstruction, from room temperature α-phase electron backscatter diffraction (EBSD) data, reveals a strong texture perpendicular to the build axis. Variation of build temperature within the processing window of 898 K to 973 K (625 °C to 700 °C) is seen to have a significant effect on the properties and microstructure of both as-deposited and hot isostatically pressed (HIP) samples.

  18. Ballistic Testing and High-Strain-Rate Properties of Hot Isostatically Pressed Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Gu, Yabei; Indrakanti, Sastry S.; Nesterenko, Vitali F.

    2001-06-01

    Good ballistic performance with long rod, conical and flat projectiles (velocity range 0.4 - 1km/s) of hot isostatically pressed (HIPed) Ti-6Al-4V powder based targets (including composites) was demonstrated in our previous work. Compared to baseline material (MIL-T-9047G), new features such as different shape of craters in long rod penetration tests, etc were observed. In addition, there is a large spread of the plug velocities of HIPed materials in some flat projectile penetration experiments. The results of compression Hopkinson bar tests, final strain controlled and hat-shaped specimen tests on material cut from impacted targets will be presented to establish relations between ballistic performance and high strain rate properties of HIPed materials. The different microstructures of shear induced fracture surfaces in samples with different ballistic performance will be discussed to explore the correlation between ballistic properties and fracture behavior.

  19. A Design of Experiments Approach Defining the Relationships Between Processing and Microstructure for Ti-6Al-4V

    NASA Technical Reports Server (NTRS)

    Wallace, Terryl A.; Bey, Kim S.; Taminger, Karen M. B.; Hafley, Robert A.

    2004-01-01

    A study was conducted to evaluate the relative significance of input parameters on Ti- 6Al-4V deposits produced by an electron beam free form fabrication process under development at the NASA Langley Research Center. Five input parameters where chosen (beam voltage, beam current, translation speed, wire feed rate, and beam focus), and a design of experiments (DOE) approach was used to develop a set of 16 experiments to evaluate the relative importance of these parameters on the resulting deposits. Both single-bead and multi-bead stacks were fabricated using 16 combinations, and the resulting heights and widths of the stack deposits were measured. The resulting microstructures were also characterized to determine the impact of these parameters on the size of the melt pool and heat affected zone. The relative importance of each input parameter on the height and width of the multi-bead stacks will be discussed. .

  20. Ultrafine Grain Formation in a Ti-6Al-4V Alloy by Thermomechanical Processing of a Martensitic Microstructure

    NASA Astrophysics Data System (ADS)

    Chao, Qi; Hodgson, Peter D.; Beladi, Hossein

    2014-05-01

    In the current study, ultrafine equiaxed grains with a size of 150 to 800 nm were successfully produced in a Ti-6Al-4V alloy through thermomechanical processing of a martensitic starting microstructure. This was achieved through a novel mechanism of grain refinement consisting of several concurrent processes. This involves the development of substructure in the lath interiors at an early stage of deformation, which progressed into small high-angle segments with increasing strain. Consequently, the microstructure was gradually transformed to an equiaxed ultrafine grained structure, mostly surrounded by high-angle grain boundaries, through continuous dynamic recrystallization. Simultaneously, the supersaturated martensite was decomposed during deformation, leading to the progressive formation of beta phase, mainly nucleated on the intervariant lath boundaries.

  1. Flaw growth of 6Al-4V STA titanium in nitrogen tetroxide with low nitric oxide content

    NASA Technical Reports Server (NTRS)

    Bixler, W. D.

    1972-01-01

    The sustained load flow growth characteristics of surface flowed 6Al-4V STA titanium specimens were determined when exposed to nitrogen tetroxide N2O4 having nitric oxide (NO) concentrations of 0.06 to 0.30%. Test temperatures ranged from 70 to 150 F. It was observed that the threshold stress intensity for the titanium decreased abruptly below on NO concentration of 0.18% and also decreased as the temperature increased. The threshold stress intensity was determined to be greater than or equal to 60% of the critical stress intensity for NO concentrations of 0.18 to 0.30% and temperatures of 90 and 120 F. Sustained load tests conducted in N2O4 vapor with a 0.30% NO concentration at 120 F indicated the threshold to be also greater than or equal to 60% of critical.

  2. Effect of n-implantation on the corrosive-wear properties of surgical Ti-6Al-4V alloy

    SciTech Connect

    Williams, J.M.; Beardsley, G.M.; Buchanan, R.A.; Bacon, R.K.

    1984-01-01

    The effects of N-ion implantation on the corrosive-wear properties of Ti-6Al-4V, an alloy used for construction of the femoral component of artificial hip joints in humans, were tested. In corrosive-wear tests designed to simulate pertinent hip-joint parameters, electrochemical corrosion currents were measured for cylindrical samples in saline electrolyte in an arrangement which allowed the samples to be rotated between loaded polyethylene pads simultaneously with the current measurement. To further quantify material removal, Zr markers were ion-implanted into some samples so that, by use of Rutherford backscattering, material removal could be detected by changes in position of the marker relative to the surface. Corrosion currents were greatly reduced by implantation of approximately 20 at. % N, but even implantation of the Zr markers also reduced corrosion currents. The marker experiments confirmed the low rate of material removal for the implanted samples. 10 references, 5 figures, 1 table.

  3. The Effect of Hot Deformation Parameters on Microstructure Evolution of the α-Phase in Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Perumal, Bama; Rist, Martin A.; Gungor, Salih; Brooks, Jeffery W.; Fitzpatrick, Michael E.

    2016-08-01

    The effect of high-temperature deformation and the influence of hot working parameters on microstructure evolution during isothermal hot forging of Ti-6Al-4V in the alpha phase field were investigated. A series of hot isothermal axis-symmetric compression tests were carried out at temperatures both low and high in the alpha stability field [(1153 K and 1223 K (880 °C and 950 °C), respectively], using three strain rates (0.01, 0.1 and 1.0/s) relevant to industrial press forging. The microstructures and orientation of the alpha laths were determined using optical microscopy and electron backscatter diffraction techniques. The experimental results show that there is a change in lath morphology of the secondary α phase under the influence of the deformation parameters, and that α lath thickness appears to have little influence on flow behavior.

  4. Formation mechanism of linear friction welded Ti-6Al-4V alloy joint based on microstructure observation

    SciTech Connect

    Ma Tiejun; Chen Tao Li Wenya; Wang Shiwei; Yang Siqian

    2011-01-15

    The microstructure of the linear friction welded Ti-6Al-4V titanium alloy joint was investigated by optical microscope, scanning electronic microscope and transmission electron microscope. Results show that the dynamic recovery and recrystallization resulting from the intensive plastic deformation and fast heating and cooling processes during linear friction welding account for the superfine {alpha} + {beta} grains in the weld center. Fine {alpha} grains distribute in the {beta} matrix or at the boundaries of {beta} grains. A mass of dislocations networks and metastructures present within the {alpha} and {beta} grains. - Research Highlights: {yields} TEM is employed in the analysis. {yields} The dynamic recovery is the main mechanism in thermal deformation of TC4. {yields} Superfine grains in the weld result from dynamic recovery and dynamic recrystallizaion, but the recrystallization is inadequate.

  5. Mechanical and Tribological Properties of Cold-Sprayed Ti Coatings on Ti-6Al-4V Substrates

    NASA Astrophysics Data System (ADS)

    Khun, N. W.; Tan, A. W. Y.; Liu, E.

    2016-04-01

    A cold spray process was used to deposit titanium (Ti) coatings of different thicknesses on commercial Ti-6Al-4V (Ti64) substrates. The hardness of the Ti coatings was measured using a Vickers micro-indenter. It was found that the thicker Ti coatings had higher hardness probably due to the better uniformity and higher density of the coatings. The tribological results showed that the friction and wear of the Ti coatings tested against a steel ball under dry condition became lower with higher thickness probably due to the higher wear resistance of the thicker coatings associated with their higher hardness. The specific wear rates of all the Ti coatings were significantly lower than that of the Ti64 substrate as a result of the higher wear resistance of the Ti coatings associated with their cold-worked microstructures and the formation of high wear resistant oxide layers on their wear tracks during the wear testing.

  6. The influence of temperature on fatigue crack growth in a mill annealed Ti-6Al-4V alloy.

    NASA Technical Reports Server (NTRS)

    Wei, R. P.; Ritter, D. L.

    1972-01-01

    To study the influence of temperature on the rate of fatigue crack growth in high strength metal alloys, constant load amplitude fatigue crack growth experiments were carried out using a .25-in.-thick mill annealed Ti-6Al-4V alloy plate. The rates of fatigue crack growth were determined as a function of temperature, ranging from room temperature to about 290 C, and as a function of the crack tip stress intensity factor in a dehumidified high purity argon environment. Limited correlative experiments were carried out in distilled water, dehumidified oxygen and hydrogen, and in vacuum. The results indicate that the rate of fatigue crack growth is essentially independent of test temperature in this alloy, and is affected by residual moisture in very small concentrations. Companion fractographic examinations suggest that the mechanims for fatigue crack growth in the various environments are essentially the same.

  7. The influence of temperature on fatigue-crack growth in a mill-annealed Ti-6Al-4V alloy

    NASA Technical Reports Server (NTRS)

    Wei, R. P.; Ritter, D. L.

    1971-01-01

    To understand the influence of temperature on the rate of fatigue crack growth in high strength metal alloys, constant load amplitude fatigue crack growth experiments were carried out using a 1/4 inch thick (6.35 mm) mill-annealed Ti-6Al-4V alloy plate as a model material. The rates of fatigue crack growth were determined as a function of temperature, ranging from room temperature to about 290 C and as a function of the crack tip, stress intensity factor K, in dehumidified high purity argon environment. The dependence of the rate of fatigue crack growth on K appears to be separable into two regions. The transition correlates with changes in both the microscopic and macroscopic appearances of the fracture surfaces, and suggests a change in the mechanism and the influence of microstructure on fatigue crack growth.

  8. Microstructure and Mechanical Properties of Al2024/Ti-6Al-4V Transient Liquid Phase Bonded Joint

    NASA Astrophysics Data System (ADS)

    Samavatian, M.; Halvaee, A.; Amadeh, A.; Zakipour, S.

    2015-06-01

    Transient liquid phase bonding mechanism of two dissimilar alloys Al2024 and Ti-6Al-4V using Sn-Ag-Cu-Ni interlayer with different thicknesses (40, 80, 120 µm) was studied at 510 °C under 10-4 mBar. The results showed that with an increase in bonding time, the interlayer elements diffused into the parent metals and formed various intermetallic compounds in the joint zone. While diffusion mechanism led to isothermal solidification and process completion at 60 min bonding time, remaining interlayer was observed in the bond made with 120-μm-thick interlayer. With an increase in bonding time growth, the hardness of the joints at the interface rose to 139 VHN. Although the shear strength was proportional to the bonding time, the interlayer thickness showed a critical value at which the maximum shear strength was attained.

  9. Mechanism of surface modification of the Ti-6Al-4V alloy using a gas tungsten arc heat source

    SciTech Connect

    Labudovic, M.; Kovacevic, R.; Kmecko, I.; Khan, T.I.; Blecic, D.; Blecic, Z.

    1999-06-01

    The surface modification of a Ti-6Al-4V alloy using a gas tungsten arc, as a heat source, was studied. The experimental results show that the titanium alloy surface can be melted and nitrided using pure nitrogen or a nitrogen/argon mixture shielding atmosphere. The resolidified surfaces are 0.9 to 1.2-mm thick and contain titanium nitride dendrites, {alpha}-titanium, and {alpha}{double_prime}-titanium (martensite). The average dendrite arm spacing is influenced by the electrode speed. Small titanium nitride dendrites are homogeneously distributed in the resolidified surfaces. The microstructure and phase constitution in the resolidified surfaces were determined and analyzed, and the mechanism of the formation of titanium nitrides is discussed. The results show that the nitriding kinetics obey parabolic laws and are, therefore, controlled by nitrogen diffusion. The nitrogen-concentration depth profiles, calculated using Fick`s second law of diffusion, are compared to experimental nitrogen depth profiles, showing satisfactory agreement.

  10. The Effect of Hot Deformation Parameters on Microstructure Evolution of the α-Phase in Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Perumal, Bama; Rist, Martin A.; Gungor, Salih; Brooks, Jeffery W.; Fitzpatrick, Michael E.

    2016-05-01

    The effect of high-temperature deformation and the influence of hot working parameters on microstructure evolution during isothermal hot forging of Ti-6Al-4V in the alpha phase field were investigated. A series of hot isothermal axis-symmetric compression tests were carried out at temperatures both low and high in the alpha stability field [(1153 K and 1223 K (880 °C and 950 °C), respectively], using three strain rates (0.01, 0.1 and 1.0/s) relevant to industrial press forging. The microstructures and orientation of the alpha laths were determined using optical microscopy and electron backscatter diffraction techniques. The experimental results show that there is a change in lath morphology of the secondary α phase under the influence of the deformation parameters, and that α lath thickness appears to have little influence on flow behavior.

  11. Durability of Ti-6Al-4V/LaRC-PETI-5 adhesive bonded system for HSCT applications

    SciTech Connect

    Parvatareddy, H.; Pasricha, A.; Dillard, D.A.; Dillard, J.G.

    1996-12-31

    Structural adhesive joints are being widely used and studied as alternatives to conventional fasteners in the aerospace, automotive, and other industries. Adhesive bonding offers advantages such as lower weight and lower manufacturing costs. Furthermore, high performance adhesives which are currently being synthesized (e.g. epoxies, phenolics, acrylics, thermoplastic polyimides) offer other useful properties such as higher modulus, higher toughness, and stability at high temperatures. In the present study, the durability of the Ti-6Al-4V/LaRC PETI-5 adhesive bonded system is being evaluated utilizing double cantilever beam (DCB) fracture specimens. These DCB tests have been used extensively to study adhesive joints. The current study is part of a comprehensive study to develop a durable material system for application in the proposed mach 2.4 high speed civil transport (HSCT) aircraft. According to the design criteria, the material system to be used on the aircraft should be durable for over 60,000 hours of flight encountering temperatures during flight in the range of 177{degrees}C. Physical aging and chemical aging of the adhesive material are some of the important issues which have to be evaluated and taken into consideration for predicting the bond durability. In order to simulate the service environment conditions of the HSCT, the Ti-6Al-4V/LaRC PETI-5 bonds were aged in one of three temperatures; 150, 177, and 204{degrees}C, at one of three different environments; atmospheric air, and reduced air pressures of 2 psi air (13.8 KPa) and 0.2 psi air (1.38 KPa).

  12. High pressure coolant effect on PVD coated inserts during end milling of Ti-6AL-4V

    NASA Astrophysics Data System (ADS)

    Sridharan, Arvind

    Titanium alloys are being employed extensively in engineering and aerospace applications for their high strength to weight ratio, mechanical strength and ability to withstand high temperatures. Out of the different alloys of titanium available, the most commonly used alloy is Ti-6Al-4V. It is also called `Grade-5 titanium alloy' or 'α+β titanium alloy'. High speed machining of titanium alloys generates high temperatures in the cutting zone, promoting accelerated tool wear and reducing the efficiency in metal cutting. Consequently, the ability of the coolant to remove heat from the cutting zone plays an increasingly important role in the economics of the process as well as on the life of tool inserts. With the introduction of thru-tool coolant delivery, the coolant can now be delivered directly at the point of machining without having to flood the area of machining. This research tries to address the effects that high pressure and thru-tool coolant has on insert wear while end milling Ti-6Al-4V. The parameters used in this study are speed, feed, axial depth of cut, radial depth of cut and coolant pressure. A structured design of experiments along with a central composite design approach is used to determine the main effects of coolant pressure and its interactions with the remaining parameters. The results show that, within the parameters of this experiment, coolant pressure was not a significant main effect. However, pressure seems to react positively with feed rate. Contributions from this research can be used to recommend settings of the cutting factors in order to obtain the minimal tool wear.

  13. Corrosion kinetics and topography analysis of Ti-6Al-4V alloy subjected to different mouthwash solutions.

    PubMed

    Faverani, Leonardo Perez; Barao, Valentim Adelino Ricardo; Pires, Maria Flávia Araújo; Yuan, Judy Chia-Chun; Sukotjo, Cortino; Mathew, Mathew T; Assunção, Wirley Gonçalves

    2014-10-01

    This study evaluated the corrosion kinetics and surface topography of Ti-6Al-4V alloy exposed to mouthwash solutions (0.12% chlorhexidine digluconate, 0.053% cetylpyridinium chloride and 3% hydrogen peroxide) compared to artificial saliva (pH6.5) (control). Twenty Ti-6Al-4V alloy disks were used and divided into 4 groups (n=5). For the electrochemical assay, standard tests as open circuit potential and electrochemical impedance spectroscopy (EIS) were applied at baseline, 7 and 14days after immersion in the solutions. Scanning electron microscopy, atomic force microscopy and profilometry (average roughness - Ra) were used for surface characterization. Total weight loss of disks was calculated. Data were analyzed by ANOVA and Bonferroni's test (α=0.05). Hydrogen peroxide generated the lowest polarization resistance (Rp) values for all periods (P<0.05). For the capacitance (Cdl), similar results were observed among groups at baseline (P=0.098). For the 7 and 14-day periods, hydrogen peroxide promoted the highest Cdl values (P<0.0001). Hydrogen peroxide promoted expressive superficial changes and greater Ra values than the others (P<0.0001). It could be concluded that solutions containing cetylpyridinium chloride and chlorhexidine digluconate might be the mouthwashes of choice during the post-operatory period of dental implants. However, hydrogen peroxide is counter-indicated in these situations. Further studies evaluating the dynamics of these solutions (tribocorrosion) and immersing the disks in daily cycles (two or three times a day) to mimic a clinical situation closest to the application of mouthwashes in the oral cavity are warranted to prove our results. PMID:25175181

  14. Microstructural characterisation of nanocomposite nc-MeC/a-C coatings on oxygen hardened Ti-6Al-4V alloy

    SciTech Connect

    Moskalewicz, T.; Wendler, B.; Czyrska-Filemonowicz, A.

    2010-10-15

    Nanocomposite coatings are novel, important systems composed of two or more nanocrystalline, or nanocrystalline and amorphous, phases. Such coatings offer a possibility of tailoring the coating microstructure and achieving new improved properties of coated materials. In this work a duplex surface treatment, consisting of an oxygen diffusion treatment and deposition of low friction nanocomposite nc-MeC/a-C (Me = transition metal, Ti, W or Cr) coatings, was applied for improvement of the Ti-6Al-4V alloy properties. The coatings composed of nanocrystallites of transition metal carbides (TiC or Cr{sub x}C{sub y} or WC) embedded in hydrogen-free amorphous carbon (a-C) matrix were deposited onto the surface of an oxygen hardened Ti-6Al-4 V alloy substrate by means of a simple DC magnetron sputtering. A nano/microstructure of the substrate material and coatings has been examined by scanning- and transmission electron microscopy complemented with the results of X-ray diffraction analyses. It was found that the nanocomposite coatings are composed of different carbide nanocrystals (with sizes of a few nanometres) embedded in an amorphous carbon matrix. The results of qualitative and quantitative analyses of the nanocrystalline phase in the coatings with use of high-resolution transmission electron microscopy combined with image analysis are given in the paper. An effect of the nano/microstructure parameters of the coated alloy onto its micro-mechanical (nanohardness and Young's modulus) and tribological properties (wear resistance and friction coefficient) is discussed in the paper.

  15. Characterization and mechanical properties investigation of TiN-Ag films onto Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Du, Dongxing; Liu, Daoxin; Zhang, Xiaohua; Tang, Jingang; Xiang, Dinggen

    2016-03-01

    To investigate their effect on fretting fatigue (FF) resistance of a Ti-6Al-4V alloy, hard solid lubricating composite films of TiN with varying silver contents (TiN-Ag) were deposited on a Ti-6Al-4V alloy using ion-assisted magnetron sputtering. The surface morphology and structure were analyzed by atomic force microscopy, X-ray diffractometry, X-ray photoelectron spectroscopy, and transmission electron microscopy. The hardness, bonding strength, and toughness of films were tested using a micro-hardness tester, scratch tester, and a repeated press-press test system that was manufactured in-house, respectively. The FF resistance of TiN-Ag composite films was studied using self-developed devices. The results show that the FF resistance of a titanium alloy can be improved by TiN-Ag composite films, which were fabricated using hard TiN coating doped with soft Ag. The FF life of Ag0.5, Ag2, Ag5, Ag10 and Ag20 composite films is 2.41, 3.18, 3.20, 2.94 and 2.87 times as great as that of the titanium alloy, respectively. This is because the composite films have the better toughness, friction lubrication, and high bonding strength. When the atomic fraction of Ag changes from 2% to 5%, the FF resistance of the composite films shows the best performance. This is attributed to the surface integrity of the composite film is sufficiently fine to prevent the initiation and early propagation of FF cracks.

  16. Electrochemical behavior of 45S5 bioactive ceramic coating on Ti6Al4V alloy for dental applications

    NASA Astrophysics Data System (ADS)

    Machado López, M. M.; Espitia Cabrera, M. I.; Faure, J.; Contreras García, M. E.

    2016-04-01

    Titanium and its alloys are widely used as implant materials because of their mechanical properties and non-toxic behavior. Unfortunately, they are not bioinert, which means that they can release ions and can only fix the bone by mechanical anchorage, this can lead to the encapsulation of dense fibrous tissue in the body. The bone fixation is required in clinical conditions treated by orthopedic and dental medicine. The proposal is to coat metallic implants with bioactive materials to establish good interfacial bonds between the metal substrate and bone by increasing bioactivity. Bioactive glasses, ceramics specifically 45 S5 Bioglass, have drawn attention as a serious functional biomaterial because osseointegration capacity. The EPD method of bioglass gel precursor was proposed in the present work as a new method to obtain 45S5/Ti6A14V for dental applications. The coatings, were thermally treated at 700 and 800°C and presented the 45 S5 bioglass characteristic phases showing morphology and uniformity with no defects, quantification percentages by EDS of Si, Ca, Na, P and O elements in the coating scratched powders, showed a good proportional relationship demonstrating the obtention of the 45S5 bioglass. The corrosion tests were carried out in Hank's solution. By Tafel extrapolation, Ti6Al4V alloy showed good corrosion resistance in Hank's solution media, by the formation of a passivation layer on the metal surface, however, in the system 45S5/Ti6Al4V there was an increase in the corrosion resistance; icon-, Ecorr and corrosion rate decreased, the mass loss and the rate of release of ions, were lower in this system than in the titanium alloy without coating.

  17. Human bone-lineage cell responses to anisotropic Ti6Al4V surfaces are dependent on their maturation state.

    PubMed

    Calzado-Martín, Alicia; Crespo, Lara; Saldaña, Laura; Boré, Alba; Gómez-Barrena, Enrique; Vilaboa, Nuria

    2014-09-01

    This article reports on the interactions of human bone cells, mesenchymal stem cells (hMSCs) from bone marrow and osteoblasts (hOBs), with a submicron-grooved Ti6Al4V alloy that promotes cell orientation in the direction of the anisotropy. Adhesion sites, actin and tubulin networks and fibronectin extracellular matrix of both cell types align with the direction of the grooves. hMSCs adhere at a higher rate on the patterned substrate than on the polished alloy, while no differences are found in hOBs attachment. Compared to the flat substrate, RhoA activity is higher in hMSCs and hOB cultured on the grooved alloy and treatment with C3 transferase leads to loss of organization of actin and tubulin cytoskeletons. Rho-associated kinase (ROCK) activity of hMSCs is upregulated on the anisotropic samples, but not affected in hOBs. Treatment with hydroxyfasudil disrupts the alignment of adhesion sites in hMSCs but not in hOBs. When cells are cultured in media that support osteogenic maturation, OPN secretion increases in hMSCs on the anisotropic alloy and it remains unaffected in hOBs. Cell layer calcification proceeds to a same extent in hMSCs cultured on the two metallic surfaces but decreases in hOBs cultured on the patterned samples. Taken together, these results indicate that hOBs are less sensitive than hMSCs to the patterned Ti6Al4V alloy. This effect can be attributed to their different stages of cell maturation and may be mediated, at least in part, through ROCK signaling because its activity increases on hMSCs cultured on the patterned alloy, while hOBs fail to upregulate it. PMID:24136907

  18. Understanding the Microstructure Formation of Ti-6Al-4V During Direct Laser Deposition via In-Situ Thermal Monitoring

    NASA Astrophysics Data System (ADS)

    Marshall, Garrett J.; Young, W. Joseph; Thompson, Scott M.; Shamsaei, Nima; Daniewicz, Steve R.; Shao, Shuai

    2016-03-01

    Understanding the thermal phenomena associated with direct laser deposition (DLD) is an important step toward obtaining `process-property-performance' relationships for various designed parts and materials, as well as achieving increased process control for meeting application constraints. In this study, a thermally monitored laser engineered net shaping (LENS™) system was used with time-invariant (uncontrolled) build parameters to construct Ti-6Al-4V cylinders. During fabrication, the part's thermal history and melt pool temperature were recorded via an in-chamber infrared camera and a dual-wavelength pyrometer, respectively. These tools demonstrate the use of non-destructive thermographic inspection for ensuring target part quality and/or microstructure. For the chosen part geometry, the melt pool was found to be approximately 40%-50% superheated during DLD, reaching temperatures as high as 2500°C. Temperature gradients varied and peaked around 1000°C/mm along the diameter of the relatively small cylinders. Cooling rates within the melt pool were found to increase as maximum melt pool temperature increased, for instance, from 12,000°C/s to 25,000°C/s. The post-DLD Ti-6Al-4V microstructure was found to vary from columnar near the substrate, or substrate-affected zone, to equiaxed approximately 2-3 mm from the substrate. Bulk heating of the part due to successive layer deposits was shown to promote α″ to an α + β decomposition, while prior- β grains were observed near and far from the substrate.

  19. An experimental study of the (Ti-6Al-4V)-xH phase diagram using in situ synchrotron XRD and TGA/DSC techniques.

    SciTech Connect

    Sun, Pei; Fang, Z. Zak; Koopman, Mark; Paramore, James D.; Chandran, K. S. Ravi; Ren, Yang; Lu, Jun

    2015-02-01

    Hydrogen has been investigated for decades as a temporary alloying element to refine the microstructure of Ti-6Al-4V, and is now being used in a novel powder metallurgy method known as "hydrogen sintering and phase transformation". Pseudo-binary phase diagrams of (Ti-6Al-4V)-xH have been studied and developed, but are not well established due to methodological limitations. In this paper, in situ studies of phase transformations during hydrogenation and dehydrogenation of (Ti-6Al-4V)-xH alloys were conducted using high-energy synchrotron X-ray diffraction (XRD), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The eutectoid phase transformation of β ↔ α + δ was observed in the (Ti-6Al-4V)-xH alloy via in situ synchrotron XRD at 211 °C with a hydrogen concentration of 37.5 at.% (measured using TGA-DSC). The relationships of hydrogen composition to partial pressure and temperature were investigated in the temperature range 450-900°C. Based on these results, a partial pseudo-binary phase diagram of (Ti-6Al-4V)-xH is proposed for hydrogen compositions up to 60 at.% in the temperature range 100-900°C. Using the data collected in real time under controlled parameters of temperature, composition and hydrogen partial pressure, this work characterizes relevant phase transformations and microstructural evolution for practical titanium-hydrogen technologies of Ti-6Al-4V.

  20. Ti-O-N/Ti composite coating on Ti-6Al-4V: surface characteristics, corrosion properties and cellular responses.

    PubMed

    Cao, Xiao-Lin; Sun, Tao; Yu, Yonghao

    2015-03-01

    To enhance the corrosion resistance of Ti-6Al-4V and extend its lifetime in medical applications, Ti-O-N/Ti composite coating was synthesized on the surface via plasma immersion ion implantation and deposition (PIIID). Surface morphology and cross sectional morphology of the composite coating were characterized using atomic force microscopy and scanning electron microscopy, respectively. Although X-ray photoelectron spectroscopic analysis revealed that the Ti-O-N/Ti composite coating was composed of non-stoichiometric titanium oxide, titanium nitride and titanium oxynitride, no obvious characteristic peak corresponding to the crystalline phases of them was detected in the X-ray diffraction pattern. In accordance with Owens-Wendt equation, surface free energy of the uncoated and coated samples was calculated and compared. Moreover, the corrosion behavior of uncoated and coated samples was evaluated by means of electrochemical impedance spectroscopy measurement, and an equivalent circuit deriving from Randles model was used to fit Bode plots and describe the electrochemical processes occurring at the sample/electrolyte interface. On the basis of the equivalent circuit model, the resistance of the composite coating was 4.7 times higher than that of the passive layer on uncoated samples, indicating the enhanced corrosion resistance after PIIID treatment. Compared to uncoated Ti-6Al-V, Ti-O-N/Ti-coated samples facilitated ostoblast proliferation within 7 days of cell culture, while there was no statistically significant difference in alkaline phosphate activity between uncoated and coated samples during 21 days of cell culture. PMID:25737126

  1. Compressive mechanical compatibility of anisotropic porous Ti6Al4V alloys in the range of physiological strain rate for cortical bone implant applications.

    PubMed

    Li, Fuping; Li, Jinshan; Kou, Hongchao; Huang, Tingting; Zhou, Lian

    2015-09-01

    Porous titanium and its alloys are believed to be promising materials for bone implant applications, since they can reduce the "stress shielding" effect by tailoring porosity and improve fixation of implant through bone ingrowth. In the present work, porous Ti6Al4V alloys for biomedical application were fabricated by diffusion bonding of alloy meshes. Compressive mechanical behavior and compatibility in the range of physiological strain rate were studied under quasi-static and dynamic conditions. The results show that porous Ti6Al4V alloys possess anisotropic structure with elongated pores in the out-of-plane direction. For porous Ti6Al4V alloys with 60-70 % porosity, more than 40 % pores are in the range of 200-500 μm which is the optimum pore size suited for bone ingrowth. Quasi-static Young's modulus and yield stress of porous Ti6Al4V alloys with 30-70 % relative density are in the range of 6-40 GPa and 100-500 MPa, respectively. Quasi-static compressive properties can be quantitatively tailored by porosity to match those of cortical bone. Strain rate sensitivity of porous Ti6Al4V alloys is related to porosity. Porous Ti6Al4V alloys with porosity higher than 50 % show enhanced strain rate sensitivity, which is originated from that of base materials and micro-inertia effect. Porous Ti6Al4V alloys with 60-70 % porosity show superior compressive mechanical compatibility in the range of physiological strain rate for cortical bone implant applications. PMID:26384823

  2. Microscopic, crystallographic and adherence properties of plasma-sprayed calcium phosphate coatings on Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Tufekci, Eser

    Recently, plasma-spayed titanium implants have become very popular in the dentistry because of their biocompatibility and ability of providing osseointegration with the surrounding bone. Although there are numerous published studies on these materials, information and standards are still lacking. This study investigated the miscrostructural, crystallographic and adherence properties of plasma-sprayed hydroxyapatite coatings on Ti-6Al-4V substrates. The microstructures of the coatings and the elemental interdiffusion near the coating/substrate interface were investigated using a scanning electron microscope (SEM) equipped with x-ray energy-dispersive spectroscopy (EDS). X-ray diffraction analyses performed on Ti-6Al-4V coupons prepared with different percent crystallinities have provided structural information such as degree of crystallinity, phases present, average crystallite size, as well as the residual stresses within the coating. For evaluation of the adherence of the coatings to the substrates, experimental rods were subjected to torsion. The fracture surfaces were analyzed using SEM/EDS to develop a new methodology to determine the percent adherence of the coatings. SEM studies indicated that the surface microstructures of commercial dental implants were consistent with the plasma-spraying. In cross-section, coatings exhibited minimal porosity and limited interdiffusion of titanium and calcium at the coating/substrate interface. X-ray diffraction analyses indicated that the highest crystallinity coatings consisted of almost entirely HA and an amorphous calcium phosphate phase. As the coating crystallinity decreased, increasing amounts of alpha- and beta-tricalcium phosphate and tetracalcium phosphate were detected. The mean percent crystallinity for the three sets of coatings ranged from 50-60%. The mean HA crystallite size for the three sets of coatings ranged from about 0.02-0.04 mum. Differences in mean interplanar spacings for three selected

  3. Characterization and corrosion behavior of hydroxyapatite coatings on Ti6Al4V fabricated by electrophoretic deposition

    NASA Astrophysics Data System (ADS)

    Kwok, C. T.; Wong, P. K.; Cheng, F. T.; Man, H. C.

    2009-04-01

    In order to increase the bone bioactivity of the metallic implants, hydroxyapatite (HA) is often coated on their surface so that a real bond with the surrounding bone tissue can be formed. Plasma spraying of HA coatings is currently the only commercial process in use but long-term stability of plasma sprayed coatings could be a problem because of their high degree of porosities, poor bond strength, presence of a small amount of amorphous phase with non-stoichiometric composition, and non-uniformity. In the present study, cathodic electrophoretic deposition (EPD) has been attempted for depositing HA coatings on Ti6Al4V followed by vacuum sintering at 800 °C. Submicron HA powders with different morphologies including spherical, needle-shaped and flake-shaped were used in the EDP process to produce dense coatings. Moreover, carbon nanotubes (CNTs) were also used to reinforce the HA coating for enhancing its hardness. The surface morphology, compositions and microstructure of the HA coated Ti6Al4V were investigated by electron microscopy, energy-dispersive X-ray spectroscopy and X-ray diffractometry, respectively. Electrochemical corrosion behavior of the HA coatings in Hanks' solution at 37 °C was investigated by means of open-circuit potential measurement and cyclic potentiodynamic polarization tests. Surface hardness, adhesion strength and bone bioactivity of the coatings were also studied. All HA coated specimens had a thickness of about 10 μm and free of cracks, with corrosion resistance higher than that of the substrate and adhesion strength higher than that of plasma sprayed coating. The enhanced properties could be attributed to the use of submicron-sized HA particles in the low-temperature EDP process. Among the three types of HA powder, spherical powder yielded the densest coating whereas the flake-shaped powder yielded the most porous coatings. Compared with monolithic HA coating, the CNT-reinforced HA coating markedly increased the coating hardness

  4. Nanotopography and Surface Stress Analysis of Ti6Al4V Bioimplant: An Alternative Design for Stability

    NASA Astrophysics Data System (ADS)

    Patel, Sweetu; Solitro, Giovanni Francesco; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T.; Amirouche, Farid; Shokuhfar, Tolou

    2015-11-01

    The mechanical stability of biomedical Ti6Al4V rods with vertically aligned nanotubes structure formed on their surface has yet to be fully tested during insertion into the bone. The surface of rods impacted during insertion into a bone makes shear contact with bone, generating an interfacial stress. This stress plays an important role in osseointegration and may contribute to loosening between the bone and the implant during surgery. In the current study, the mechanical stability of various Ti6Al4V surfaces, including machined (M), rough (R), machined-anodized (MA), and rough-anodized (RA) surfaces, were tested and fully analyzed during insertion and pullout test into a simulant bone with densities 15 and 20 pounds per cubic foot (pcf). Our initial results from the field emission scanning electron microscopy images taken before and after insertion reveal that titania nanotubes remained stable and maintained their structural integrity during the insertion and pullout Instron test. Furthermore, from the interfacial stress calculation during the insertion, it was observed that compared with nonanodized rods, a higher force was required to insert the anodized rods. The interfacial stress generated during the insertion of anodized rods was 1.03 ± 0.11 MPa for MA and 1.10 ± 0.36 MPa for RA, which is significantly higher ( p < 0.05) than nonanodized rods with 0.36 ± 0.07 MPa for M and 0.36 ± 0.08 MPa for R in simulant bone with density of 15 pcf. Similar behavior was also observed in 20 pcf simulant bone. Energy dissipated during anodized rod insertion (i.e., MA = 1.3 ± 0.04 Nm and RA = 1.23 ± 0.24 Nm) was not significantly different than nonanodized rod insertion (i.e., M = 0.9 ± 0.05 Nm and R = 1.04 ± 0.04 Nm) into 15 pcf simulant bone. The high stress during insertion of anodized rods suggests that the nanotubes on the surface can cause gripping and high friction on the radial side, resisting the counter motion of the bone. The latter may play a beneficial

  5. Influence of microstructure on high-cycle fatigue of Ti-6Al-4V: Bimodal vs. lamellar structures

    NASA Astrophysics Data System (ADS)

    Nalla, R. K.; Ritchie, R. O.; Boyce, B. L.; Campbell, J. P.; Peters, J. O.

    2002-03-01

    The high-cycle fatigue (HCF) of titanium alloy turbine engine components remains a principal cause of failures in military aircraft engines. A recent initiative sponsored by the United States Air Force has focused on the major drivers for such failures in Ti-6Al-4V, a commonly used turbine blade alloy, specifically for fan and compressor blades. However, as most of this research has been directed toward a single processing/heat-treated condition, the bimodal (solution-treated and overaged (STOA)) microstructure, there have been few studies to examine the role of microstructure. Accordingly, the present work examines how the overall resistance to high-cycle fatigue in Ti-6Al-4V compares between the bimodal microstructure and a coarser lamellar ( β-annealed) microstructure. Several aspects of the HCF problem are examined. These include the question of fatigue thresholds for through-thickness large and short cracks; microstructurally small, semi-elliptical surface cracks; and cracks subjected to pure tensile (mode I) and mixed-mode (mode I+II) loading over a range of load ratios (ratio of minimum to maximum load) from 0.1 to 0.98, together with the role of prior damage due to sub-ballistic impacts (foreign-object damage (FOD)). Although differences are not large, it appears that the coarse lamellar microstructure has improved smooth-bar stress-life (S-N) properties in the HCF regime and superior resistance to fatigue-crack propagation (in pure mode I loading) in the presence of cracks that are large compared to the scale of the microstructure; however, this increased resistance to crack growth compared to the bimodal structure is eliminated at extremely high load ratios. Similarly, under mixed-mode loading, the lamellar microstructure is generally superior. In contrast, in the presence of microstructurally small cracks, there is little difference in the HCF properties of the two microstructures. Similarly, resistance to HCF failure following FOD is comparable in the

  6. Microstructure and Texture Evolution During Symmetric and Asymmetric Rolling of a Martensitic Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Chao, Qi; Hodgson, Peter D.; Beladi, Hossein

    2016-01-01

    In the current study, the effect of deformation mode ( i.e., symmetric vs asymmetric rolling) on the extent of grain refinement and texture development in Ti-6Al-4V was examined through warm rolling of a martensitic starting microstructure. During rolling, the initial martensitic lath structure was progressively fragmented, primarily through continuous dynamic recrystallization. This eventually led to an ultrafine-grained (UFG) microstructure composed of equiaxed grains with a mean size of 180 to 230 nm, mostly surrounded by high-angle grain boundaries. Depending on the rolling reduction and deformation mode (symmetric and asymmetric), the rolled specimens displayed different layer morphologies throughout the specimen thickness: a fully UFG surface layer, a partial UFG transition layer, and a partially fragmented lath interior layer. Due to a higher level of effective strain and continuous rotation of the principle axis, asymmetric rolling resulted in a greater extent of grain refinement compared with symmetric rolling at a given thermomechanical condition. A bulk UFG structure was successfully obtained using 70 pct asymmetric rolling. In addition, the rolling texture exhibited various characteristics throughout the thickness due to a different combination of shear and compressive strains. Principally, the basal texture component was displaced from the normal toward rolling direction during asymmetric rolling, differing from the symmetric rolling textures.

  7. Nanostructured Ti6Al4V alloy fabricated using modified alkali-heat treatment: Characterization and cell adhesion.

    PubMed

    Su, Yingmin; Komasa, Satoshi; Sekino, Tohru; Nishizaki, Hiroshi; Okazaki, Joji

    2016-02-01

    In order to optimize the creation of a nanostructured surface on Ti6Al4V titanium alloy, an alkali treatment was performed using a 10-M NaOH solution at various temperatures (30, 40, 50, and 60°C) so as to determine the optimal temperature. This was combined with subsequent heat treatments (200, 400, 600, and 800°C) in air. The effects of different temperatures for the latter treatments on the nanostructure surface and the initial cell adhesion were evaluated, and the optimal temperature of the alkali solution was found to be 30°C. Further, the nanotopography, surface chemistry, and surface roughness of the nanoporous structure were retained after heat treatments performed at 200, 400, and 600°C, and only the phase structure was altered. The amorphous sodium titanate phase, the content of which increased with increased heat-treatment temperature, may have played a role in promoting cell adhesion on the nanoporous surface. However, heat treatment at 800°C did not enhance the cell-surface attachment. Rather, the nanostructure degraded significantly with the reappearance of Al and V. PMID:26652415

  8. Synergistic influence of topomimetic and chondroitin sulfate-based treatments on osteogenic potential of Ti-6Al-4V.

    PubMed

    Labat, Béatrice; Morin-Grognet, Sandrine; Gaudière, Fabien; Bertolini-Forno, Lucia; Thoumire, Olivier; Vannier, Jean-Pierre; Ladam, Guy; Atmani, Hassan

    2016-08-01

    We combined topographical and chemical surface modifications of Ti-6Al-4V (TA6V) to improve its osteogenic potential. By acid-etching, we first generated topomimetic surface features resembling, in size and roughness, bone cavities left by osteoclasts. Next, we coated these surfaces with biomimetic Layer-by-Layer films (LbL), composed of chondroitin sulfate A and poly-l-lysine that were mechanically tuned after a post-treatment with genipin. The structural impact of each surface processing step was thoroughly inspected. The desired nano/microrough topographies of TA6V were maintained upon LbL deposition. Whereas no significant promotion of adhesion and proliferation of MC3T3-E1 preosteoblasts were detected after independent or combined modifications of the topography and the chemical composition of the substrates, osteogenic maturation was promoted when both surface treatments were combined, as was evidenced by significant long-term matrix mineralization. The results open promising route toward improved osseointegration of titanium-based implants. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 1988-2000, 2016. PMID:27038078

  9. Effects of Recrystallization on Microstructure and Texture Evolution of Cold-Rolled Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Jiang, Haitao; Dong, Peng; Zeng, Shangwu; Wu, Bo

    2016-04-01

    The effects of recrystallization during annealing process on microstructure and texture evolution of cold-rolled Ti-6Al-4V alloy plates were investigated. The plates after cold rolling with a thickness reduction of 5, 10, and 15% were annealed under different conditions of 750 °C for 1 h, 800 °C for 1 h, and 800 °C for 1.5 h, respectively. It was found out that the recrystallization temperature decreased with increasing rolling reduction due to higher storage energy, while the extension of annealing time caused grain growth. For the cold-rolled plate with a reduction of 10%, the resulting microstructure showed more equal-axis grains after annealing at 800 °C for 1 h, among different conditions. Moreover, the XRD results showed that the cold-rolled plate composed mainly of {0001} <10-10> basal texture, {10-11} <1-210> and {01-12} <10-10> pyramidal textures, and {01-10} <10-10> prismatic texture, and that the weak {10-11} <1-210> texture was transformed to components {01-12} <10-10> and {01-10} <10-10>, which were expected to improve formability. Electron back-scattered diffraction results ascertained that two mechanisms, i.e., recrystallization sites of preferred orientations and favorable grain growth both played important roles in static recrystallization.

  10. Immobilisation of an antibacterial drug to Ti6Al4V components fabricated using selective laser melting

    NASA Astrophysics Data System (ADS)

    Vaithilingam, Jayasheelan; Kilsby, Samuel; Goodridge, Ruth D.; Christie, Steven D. R.; Edmondson, Steve; Hague, Richard J. M.

    2014-09-01

    Bacterial infections from biomedical implants and surgical devices are a major problem in orthopaedic, dental and vascular surgery. Although the sources of contaminations that lead to bacterial infections are known, it is not possible to control or avoid such infections completely. In this study, an approach to immobilise Ciprofloxacin® (an antibacterial drug) to phosphonic acid based self-assembled monolayers (SAMs) adsorbed on a selectively laser melted (SLM) Ti6Al4V structure, has been presented. X-ray photoelectron spectroscopy (XPS) and static water contact angle measurements confirmed the attachment of SAMs and the drug. Results showed that Ciprofloxacin® is highly stable under the oxidative conditions used in this study. In-vitro stability was estimated by immersing the Ciprofloxacin® immobilised substrates in 10 mM of Tris-HCl buffer (pH-7.4) for 42 days. The Tris-HCl buffer was analysed using UV-vis spectrophotometry at 7, 14, 28 and 42 day time intervals to determine the release of the immobilised drug. The drug was observed to release in a sustained manner. 50% of the drug was released after 4 weeks with approximately 40% of the drug remaining after 6 weeks. Antibacterial susceptibility tests revealed that the immobilised drug was therapeutically active upon its release. This study demonstrates the potential to use self-assembled monolayers to modify SLM fabricated surfaces with therapeutics.

  11. Metallurgical Analysis and Nanoindentaiton Characterization of Ti-6Al-4V Workpiece and Chips in High-throughput drilling

    SciTech Connect

    Li, Rui; Riester, Laura; Watkins, Thomas R; Blau, Peter Julian; Shih, Albert J.

    2008-01-01

    The metallurgical analyses, including scanning electron microscopy (SEM), X-ray diffraction (XRD), electron microprobe, and nanoindentation characterization are conducted to study the Ti-6Al-4V hole surface and subsurface and the chips in high-throughput drilling tests. The influence of high temperature, large strain, and high strain rate deformation on the {beta}-{alpha} phase transformation and mechanical properties is investigated. Diffusionless {beta}-{alpha} phase transformation in the subsurface layer adjacent to the hole surface can be observed in dry drilling, but not in other drilling conditions with the supply of cutting fluid. Nanoindentation tests identify a 15-20 {micro}m high hardness subsurface layer with peak hardness over 9 GPa, relative to the 4-5 GPa bulk material hardness, adjacent to the hole surface in dry drilling. For drilling chips, the {beta} phase is retained under all conditions tested due to rapid cooling. On the chips, the saw-tooth feature and narrow shear bands are only formed at the outmost edge and no significant change of hardness across the shear bands can be found in nanoindentation.

  12. Characterization of laser peening-induced effects on a biomedical Ti6Al4V alloy by thermoelectric means

    NASA Astrophysics Data System (ADS)

    Carreón, Hector; Barriuso, Sandra; Porro, Juan Antonio; González-Carrasco, Jose Luis; Ocaña, José Luis

    2014-12-01

    Laser peening has recently emerged as a useful technique to overcome detrimental effects associated with other well-known surface modification processes such as shot peening or grit blasting used in the biomedical field. It is worthwhile to notice that besides the primary residual stress effect, thermally induced effects might also cause subtle surface and subsurface microstructural changes that might influence corrosion resistance and fatigue strength of structural components. In this work, plates of Ti-6Al-4V alloy of 7 mm in thickness were modified by laser peening without using a sacrificial outer layer. Irradiation by a Q-switched Nd-YAG laser (9.4-ns pulse length) working at the fundamental 1064-nm wavelength at 2.8 J/pulse and with water as a confining medium was used. Laser pulses with a 1.5-mm diameter at an equivalent overlapping density of 5000 cm-2 were applied. Attempts to analyze the global-induced effects after laser peening were addressed by using the contacting and noncontacting thermoelectric power techniques.

  13. Self-assembled monolayers of alendronate on Ti6Al4V alloy surfaces enhance osteogenesis in mesenchymal stem cells

    NASA Astrophysics Data System (ADS)

    Rojo, Luis; Gharibi, Borzo; McLister, Robert; Meenan, Brian J.; Deb, Sanjukta

    2016-07-01

    Phosphonates have emerged as an alternative for functionalization of titanium surfaces by the formation of homogeneous self-assembled monolayers (SAMs) via Ti-O-P linkages. This study presents results from an investigation of the modification of Ti6Al4V alloy by chemisorption of osseoinductive alendronate using a simple, effective and clean methodology. The modified surfaces showed a tailored topography and surface chemistry as determined by SEM microscopy and RAMAN spectroscopy. X-ray photoelectron spectroscopy revealed that an effective mode of bonding is created between the metal oxide surface and the phosphate residue of alendronate, leading to formation of homogenous drug distribution along the surface. In-vitro studies showed that alendronate SAMs induce differentiation of hMSC to a bone cell phenotype and promote bone formation on modified surfaces. Here we show that this novel method for the preparation of functional coatings on titanium-based medical devices provides osseoinductive bioactive molecules to promote enhanced integration at the site of implantation.

  14. Adhesion study of thermoplastic polyimides with Ti-6Al-4V alloy and PEEK-graphite composites

    SciTech Connect

    Yoon Taeho.

    1991-01-01

    High glass transition (e.g. 360C) melt processable thermoplastic polyimide homopolymers and poly(imide-siloxane) segmented copolymers were prepared from a number of diamines and dianhydrides via solution imidization, polydimethylsilxane segment incorporation and molecular weight control with non-reactive phthalimide end-groups. The adhesive bond performance of these polyimides was investigated as a function of molecular weight, siloxane incorporation, residual solvent, test temperature, and polyimide structure via single-lap shear samples prepared from treated Ti-6Al-4V alloy adherends and compression-molded film adhesives of scrim-cloth adhesives. The adhesive bond strengths increased greatly with siloxane-segment incorporation at 10, 20 and 30 wt% and decreased slightly with total polymer molecular weight. As the test temperature was increased, adhesive bond strength increased, decreased or showed a maximum at some temperatures depending on the polyimide structure and siloxane content. The poly(imide-30% siloxane) segmented copolymer and a miscible poly(ether-imide) also demonstrated excellent adhesive bond strength with poly(arylene ether ketone) PEEK{reg sign}-graphite composites.

  15. Microstructural characterization of Ti-6Al-4V alloy subjected to the duplex SMAT/plasma nitriding.

    PubMed

    Pi, Y; Faure, J; Agoda-Tandjawa, G; Andreazza, C; Potiron, S; Levesque, A; Demangel, C; Retraint, D; Benhayoune, H

    2013-09-01

    In this study, microstructural characterization of Ti-6Al-4V alloy, subjected to the duplex surface mechanical attrition treatment (SMAT)/nitriding treatment, leading to improve its mechanical properties, was carried out through novel and original samples preparation methods. Instead of acid etching which is limited for morphological characterization by scanning electron microscopy (SEM), an original ion polishing method was developed. Moreover, for structural characterization by transmission electron microscopy (TEM), an ion milling method based with the use of two ions guns was also carried out for cross-section preparation. To demonstrate the efficiency of the two developed methods, morphological investigations were done by traditional SEM and field emission gun SEM. This was followed by structural investigations through selected area electron diffraction (SAED) coupled with TEM and X-ray diffraction techniques. The results demonstrated that ionic polishing allowed to reveal a variation of the microstructure according to the surface treatment that could not be observed by acid etching preparation. TEM associated to SAED and X-ray diffraction provided information regarding the nanostructure compositional changes induced by the duplex SMAT/nitriding process. PMID:23766242

  16. Behavior of surface and corner cracks subjected to tensile and bending loads in Ti-6Al-4V alloy

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Mettu, Sambi R.

    1990-01-01

    The behavior of part-through flaws with regard to failure under monotonic loading and their growth under fatigue loading was studied experimentally and analytically. Comparisons are made of experimental values of toughness obtained using surface and corner cracked specimens with those obtained using standard test specimens, and also experimental growth cycles were compared with numerical predictions using the NASA/FLAGRO computer program. Tests were conducted on various types of surface and corner cracks under tensile and bending loads. Room temperature lab air provided the test environment. The material used in this study was the Ti-6Al-4V alloy in the solution treated and aged (STA) and stress relieved condition. Detailed tabulation of the fracture toughness data and results of life prediction using the NASA/FLAGRO program are presented. Fatigue crack growth rates for the part-through cracked specimens are compared with a base curve fitted from the data obtained using standard specimens. The fatigue loading used in the crack growth testing was constant-amplitude sinusoidal type.

  17. Finite Element Simulations of Micro Turning of Ti-6Al-4V using PCD and Coated Carbide tools

    NASA Astrophysics Data System (ADS)

    Jagadesh, Thangavel; Samuel, G. L.

    2016-07-01

    The demand for manufacturing axi-symmetric Ti-6Al-4V implants is increasing in biomedical applications and it involves micro turning process. To understand the micro turning process, in this work, a 3D finite element model has been developed for predicting the tool chip interface temperature, cutting, thrust and axial forces. Strain gradient effect has been included in the Johnson-Cook material model to represent the flow stress of the work material. To verify the simulation results, experiments have been conducted at four different feed rates and at three different cutting speeds. Since titanium alloy has low Young's modulus, spring back effect is predominant for higher edge radius coated carbide tool which leads to the increase in the forces. Whereas, polycrystalline diamond (PCD) tool has smaller edge radius that leads to lesser forces and decrease in tool chip interface temperature due to high thermal conductivity. Tool chip interface temperature increases by increasing the cutting speed, however the increase is less for PCD tool as compared to the coated carbide tool. When uncut chip thickness decreases, there is an increase in specific cutting energy due to material strengthening effects. Surface roughness is higher for coated carbide tool due to ploughing effect when compared with PCD tool. The average prediction error of finite element model for cutting and thrust forces are 11.45 and 14.87 % respectively.

  18. A Modified Johnson-Cook Constitutive Equation to Predict Hot Deformation Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cai, Jun; Wang, Kuaishe; Zhai, Peng; Li, Fuguo; Yang, Jie

    2014-09-01

    A modified Johnson-Cook constitutive equation of Ti-6Al-4V alloy is proposed based on hot compression tests performed in the temperature range of 1073-1323 K and strain rate 0.001-1 s-1. The experimental stress-strain data were employed to develop the modified Johnson-Cook constitutive equation of different phase regimes (α + β and β phase). The predicted flow stresses using the developed equation were compared with experimental data. Correlation coefficient (R) and average absolute relative error (AARE) were introduced to verify the validity of the constitutive equation. The values of R and AARE for α + β phase were 0.990 and 7.81%, respectively. And in β phase region, the values of R and AARE were 0.985 and 10.36%, respectively. Meanwhile, the accuracy, the number of material constants involved, and the computational time required of the constitutive equation were evaluated by comparing with a strain-compensated Arrhenius-type constitutive equation. The results indicate that accuracy of modified Johnson-Cook constitutive equation is higher than that of compensated Arrhenius-type model at α + β phase, while lower at single β phase region. Meanwhile, the time required for evaluating the material constants of modified Johnson-Cook constitutive equation is much shorter than that of the strain-compensated Arrhenius type ones.

  19. A Modified Johnson-Cook Constitutive Equation to Predict Hot Deformation Behavior of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Cai, Jun; Wang, Kuaishe; Zhai, Peng; Li, Fuguo; Yang, Jie

    2015-01-01

    A modified Johnson-Cook constitutive equation of Ti-6Al-4V alloy is proposed based on hot compression tests performed in the temperature range of 1073-1323 K and strain rate 0.001-1 s-1. The experimental stress-strain data were employed to develop the modified Johnson-Cook constitutive equation of different phase regimes (α + β and β phase). The predicted flow stresses using the developed equation were compared with experimental data. Correlation coefficient ( R) and average absolute relative error (AARE) were introduced to verify the validity of the constitutive equation. The values of R and AARE for α + β phase were 0.990 and 7.81%, respectively. And in β phase region, the values of R and AARE were 0.985 and 10.36%, respectively. Meanwhile, the accuracy, the number of material constants involved, and the computational time required of the constitutive equation were evaluated by comparing with a strain-compensated Arrhenius-type constitutive equation. The results indicate that accuracy of modified Johnson-Cook constitutive equation is higher than that of compensated Arrhenius-type model at α + β phase, while lower at single β phase region. Meanwhile, the time required for evaluating the material constants of modified Johnson-Cook constitutive equation is much shorter than that of the strain-compensated Arrhenius type ones.

  20. Dilatometric Analysis and Microstructural Investigation of the Sintering Mechanisms of Blended Elemental Ti-6Al-4V Powders

    NASA Astrophysics Data System (ADS)

    Kim, Youngmoo; Lee, Junho; Lee, Bin; Ryu, Ho Jin; Hong, Soon Hyung

    2016-09-01

    The densification behavior of mixed Ti and Al/V master alloy powders for Ti-6Al-4V was investigated by a series of dilatometry tests to measure the shrinkage of the samples with the sintering temperature. The corresponding microstructural changes were examined under various sintering conditions with optical microscopy, energy-dispersive spectroscopy, and X-ray diffraction analyses. From these results, the consolidation of the mixed powders was divided into two domains: (i) sintering densification and solute homogenization of Ti and Al/V master alloy particles below 1293 K (1020 °C), and (ii) densification of Ti alloy phases above 1293 K (1020 °C). In the lower temperature region, the inter-diffusion between Ti and Al/V master alloy particles dominated the sintering of the mixed powders because the chemical gradient between two types of particles outweighed the surface energy reduction. Following chemical homogenization, the densification induced the shrinkage of the Ti alloy phases to reduce their surface energies. These tendencies are also supported by the density and grain size variations of the sintered specimens with temperature. The apparent activation energies of the sintering and grain growth for Ti alloy particles are 85.91 ± 6.93 and 37.33 kJ/mol, respectively, similar to or slightly lower than those of pure Ti particles. The difference was attributed to the slower self-diffusion of Ti resulting from the alloying of Al and V into in the Ti matrix.

  1. Characterization of disk-laser dissimilar welding of titanium alloy Ti-6Al-4V to aluminum alloy 2024

    NASA Astrophysics Data System (ADS)

    Caiazzo, Fabrizia; Alfieri, Vittorio; Cardaropoli, Francesco; Corrado, Gaetano; Sergi, Vincenzo

    2013-02-01

    Both technical and economic reasons suggest to join dissimilar metals, benefiting from the specific properties of each material in order to perform flexible design. Adhesive bonding and mechanical joining have been traditionally used although adhesives fail to be effective in high-temperature environments and mechanical joining are not adequate for leak-tight joints. Friction stir welding is a valid alternative, even being difficult to perform for specific joint geometries and thin plates. The attention has therefore been shifted to laser welding. Interest has been shown in welding titanium to aluminum, especially in the aviation industry, in order to benefit from both corrosive resistance and strength properties of the former, and low weight and cost of the latter. Titanium alloy Ti-6Al-4V and aluminum alloy 2024 are considered in this work, being them among the most common ones in aerospace and automotive industries. Laser welding is thought to be particularly useful in reducing the heat affected zones and providing deep penetrative beads. Nevertheless, many challenges arise in welding dissimilar metals and the aim is further complicated considering the specific features of the alloys in exam, being them susceptible to oxidation on the upper surface and porosity formation in the fused zone. As many variables are involved, a systematic approach is used to perform the process and to characterize the beads referring to their shape and mechanical features, since a mixture of phases and structures is formed in the fused zone after recrystallization.

  2. Study on load relaxation based on hot bending and sizing of Ti6Al4V alloy sheet

    NASA Astrophysics Data System (ADS)

    Po, Liu; Yingying, Zong; Debin, Shan; Bin, Guo

    2013-05-01

    The mechanism of hot sizing following sheet thermal forming of titanium alloy is considered as stress relaxation based on creep flow. A certain amount of internal stress in sheet metal parts can be relaxed during hot-sizing stage and hence the springback can be markedly reduced. Hot v-bending of Ti6Al4V sheet were carried out to study the behavior of load relaxation and springback in specimens after hot sizing, also known as shape retention. Experimental results reveal that load relaxation occurs during hot sizing following sheet v-bending. Reduction of springback angle obtained using hot sizing is obviously larger than that obtained without hot sizing under the same thermal environment. During hot sizing, springback angle decreases with increase in temperature and time, respectively. Load relaxation behavior is affected by loading method, namely constant velocity and two step loading. The linear relation between creep rate and load relaxation rate was deduced in hot-sizing stage. The calculated ratio shows good agreement with experimental data obtained by two-step loading. V-bending and sizing together with appropriate loading method are demonstrated as a good approach for stress relaxation analysis.

  3. Strength, Fatigue, and Fracture Toughness of Ti-6Al-4V Liner from a Composite Over-Wrapped Pressure Vessel

    NASA Technical Reports Server (NTRS)

    Salem, Jonathan A.; Lerch, Brad; Thesken, John C.; Sutter, Jim; Russell, Richard

    2008-01-01

    It was demonstrated by way of experiment that Composite Over-wrapped Pressure Vessel (COPV) Ti-6Al-4V liner material can sustain the expected service loads and cycles. The experiments were performed as part of investigations on the residual life of COPV tanks being used in Space Shuttle Orbiters. Measured properties included tensile strength, compressive strength, reversed loading cycles to simulate liner proof strains, and cyclic fatigue loading to demonstrate the ability to sustain 1000 cycles after liner buckling. The liner material came from a salvaged 40 in. Columbia (orbiter 102) tank (SN029), and tensile strength measurements were made on both boss-transition (thick) and membrane regions (thin). The average measured yield strength was 131 ksi in the boss-transition and membrane regions, in good agreement with measurements made on 1970 s vintage forged plate stock. However, Young s modulus was 17.4+/-0.3 Msi, somewhat higher than typical handbook values (approx.16 Msi). The fracture toughness, as estimated from a failed fatigue specimen, was 74 ksi/sq in, in reasonable agreement with standardized measurements made on 1970 s vintage forged plate stock. Low cycle fatigue of a buckled test specimen implied that as-imprinted liners can sustain over 4000 load cycles.

  4. Dilatometric Analysis and Microstructural Investigation of the Sintering Mechanisms of Blended Elemental Ti-6Al-4V Powders

    NASA Astrophysics Data System (ADS)

    Kim, Youngmoo; Lee, Junho; Lee, Bin; Ryu, Ho Jin; Hong, Soon Hyung

    2016-06-01

    The densification behavior of mixed Ti and Al/V master alloy powders for Ti-6Al-4V was investigated by a series of dilatometry tests to measure the shrinkage of the samples with the sintering temperature. The corresponding microstructural changes were examined under various sintering conditions with optical microscopy, energy-dispersive spectroscopy, and X-ray diffraction analyses. From these results, the consolidation of the mixed powders was divided into two domains: (i) sintering densification and solute homogenization of Ti and Al/V master alloy particles below 1293 K (1020 °C), and (ii) densification of Ti alloy phases above 1293 K (1020 °C). In the lower temperature region, the inter-diffusion between Ti and Al/V master alloy particles dominated the sintering of the mixed powders because the chemical gradient between two types of particles outweighed the surface energy reduction. Following chemical homogenization, the densification induced the shrinkage of the Ti alloy phases to reduce their surface energies. These tendencies are also supported by the density and grain size variations of the sintered specimens with temperature. The apparent activation energies of the sintering and grain growth for Ti alloy particles are 85.91 ± 6.93 and 37.33 kJ/mol, respectively, similar to or slightly lower than those of pure Ti particles. The difference was attributed to the slower self-diffusion of Ti resulting from the alloying of Al and V into in the Ti matrix.

  5. Increased osteoblast adhesion on nanophase metals: Ti, Ti6Al4V, and CoCrMo.

    PubMed

    Webster, Thomas J; Ejiofor, Jeremiah U

    2004-08-01

    Previous studies have demonstrated increased functions of osteoblasts (bone-forming cells) on nanophase compared to conventional ceramics (specifically, alumina, titania, and hydroxyapatite), polymers (such as poly lactic-glycolic acid and polyurethane), carbon nanofibers/nanotubes, and composites thereof. Nanophase materials are unique materials that simulate dimensions of constituent components of bone since they possess particle or grain sizes less than 100 nm. However, to date, interactions of osteoblasts on nanophase compared to conventional metals remain to be elucidated. For this reason, the objective of the present in vitro study was to synthesize, characterize, and evaluate osteoblast adhesion on nanophase metals (specifically, Ti, Ti6Al4V, and CoCrMo alloys). Such metals in conventional form are widely used in orthopedic applications. Results of this study provided the first evidence of increased osteoblast adhesion on nanophase compared to conventional metals. Interestingly, osteoblast adhesion occurred preferentially at surface particle boundaries for both nanophase and conventional metals. Since more particle boundaries are present on the surface of nanophase compared to conventional metals, this may be an explanation for the measured increased osteoblast adhesion. Lastly, material characterization studies revealed that nanometal surfaces possessed similar chemistry and only altered in degree of nanometer surface roughness when compared to their respective conventional counterparts. Because osteoblast adhesion is a necessary prerequisite for subsequent functions (such as deposition of calcium-containing mineral), the present study suggests that nanophase metals should be further considered for orthopedic implant applications. PMID:15120519

  6. Effect of Variants of Thermomechanical Working and Annealing Treatment on Titanium Alloy Ti6Al4V Closed Die Forgings

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, V. Anil; Kumar, P. Ram

    2016-06-01

    Performance of titanium alloy Ti6Al4V pressure vessels made of closed die forged domes of route `B' (multiple step forged and mill annealed) is reported to be better than route `A' (single/two step forged and mill annealed). Analysis revealed that forgings processed through route `B' have uniformity in microstructure and yield strength at various locations within the forging, as compared to that of route `A.' It is attributed to in-process recrystallization (dynamic as well as static) of route `B' forgings as compared to limited recrystallization of route `A' forgings. Further, post-forging recrystallization annealing (RA) effect is found to be more significant for route `A' forgings in achieving uniform microstructure and mechanical properties, since route `B' forgings have already undergone similar phenomenon during the thermomechanical working process itself. Considering prime importance of yield strength, statistical scatter in yield strength values within the forgings have been evaluated for forgings of both the routes. Standard deviation in the yield strength of route `B' forgings was lower (<10 MPa) as compared to route `A' (>15 MPa), which later became lower (~10 MPa) after RA with a minor decrease in yield strength. The present work discusses these variants of thermomechanical processing along with annealing to achieve better uniformity in properties and microstructure.

  7. Stress and Strain Distributions during Machining of Ti-6Al-4V at Ambient and Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Rahman, Md. Fahim

    Dry and liquid nitrogen pre-cooled Ti-6Al-4V samples were machined at a cutting speed of 43.2 m/min and at low (0.1 mm/rev) to high (0.4 mm/rev) feed rates for understanding the effects of temperature and strain rate on chip microstructures. During cryogenic machining, it was observed that between feed rates of 0.10 and 0.30 mm/rev, a 25% pressure reduction on tool occurred. Smaller number of chips and low tool/chip contact time and temperature were observed (compared to dry machining under ambient conditions). An in-situ set-up that consisted of a microscope and a lathe was constructed and helped to propose a novel serrated chip formation mechanism when microstructures (strain localization) and surface roughness were considered. Dimpled fracture surfaces observed in high-speed-machined chips were formed due to stable crack propagation that was also recorded during in-situ machining. An instability criterion was developed that showed easier strain localization within the 0.10-0.30mm/rev feed rate range.

  8. Degradation of Ti-6Al-4V alloy under cyclic loading in a simulated body environment with cell culturing.

    PubMed

    Doi, Kotaro; Miyabe, Sayaka; Tsuchiya, Hiroaki; Fujimoto, Shinji

    2016-03-01

    The present study reports the corrosion fatigue of the Ti-6Al-4V alloy using cyclic deformation test in a simulated body fluid under cell culturing for the first time. Cyclic deformation tests were carried out using three types of specimens to reveal the effects of proteins and cells on the corrosion fatigue of the alloy. For the 1-day-immersed and 1-week-immersed specimens, tensile specimens were soaked in a simulated body fluid for 1 day and 1 week, respectively, before cyclic deformation test, whereas for the cell-cultured specimen, MC3T3-E1 osteoblast-like cells were seeded and then cultured on tensile specimens for 1 week. The incubation period for crack initiation was longer for the cell-cultured and 1-week-immersed specimens compared to that for the 1-day-immersed specimen. On the other hand, crack propagation period for the cell-cultured and 1-week-immersed specimens was shorter than that for the 1-day-immersed specimen. These results indicate that proteins and cells adhered on the alloy surface inhibit metal dissolution at newly created surface emerged by cyclic deformation to suppress crack initiation, whereas they accelerate crack propagation because dissolution at crack tip is accelerated in the occluded space formed under proteins and cells. PMID:26651063

  9. Void shrinking process and mechanisms of the diffusion bonded Ti-6Al-4V alloy with different surface roughness

    NASA Astrophysics Data System (ADS)

    Li, H.; Li, M. Q.; Kang, P. J.

    2016-01-01

    The diffusion bonding of Ti-6Al-4V alloy with different surface roughness was performed at 5 and 10 MPa. The influence of surface roughness on the void shrinking process and mechanisms was investigated. The average void size increases as the R a increases from 0.33 to 0.44 μm, while it decreases as the R a increases to 0.46 μm because of the decreasing of R λq. The void shrinking mechanisms were analyzed by using the dynamic model of void shrinking. Power-law creep is a dominant mechanism on void shrinking, of which the contribution decreases as the R a increases from 0.33 to 0.44 μm, while it increases as the R a increases to 0.46 μm. The influence of surface roughness on the contribution of plastic deformation and surface source mechanism on void shrinking is not significant while that on the contribution of interface source mechanism is dependent on the imposing pressure. The optimizing surface roughness is with a R a of 0.33 μm and R λq of 5.38 μm in this study.

  10. Self-assembled monolayers of alendronate on Ti6Al4V alloy surfaces enhance osteogenesis in mesenchymal stem cells.

    PubMed

    Rojo, Luis; Gharibi, Borzo; McLister, Robert; Meenan, Brian J; Deb, Sanjukta

    2016-01-01

    Phosphonates have emerged as an alternative for functionalization of titanium surfaces by the formation of homogeneous self-assembled monolayers (SAMs) via Ti-O-P linkages. This study presents results from an investigation of the modification of Ti6Al4V alloy by chemisorption of osseoinductive alendronate using a simple, effective and clean methodology. The modified surfaces showed a tailored topography and surface chemistry as determined by SEM microscopy and RAMAN spectroscopy. X-ray photoelectron spectroscopy revealed that an effective mode of bonding is created between the metal oxide surface and the phosphate residue of alendronate, leading to formation of homogenous drug distribution along the surface. In-vitro studies showed that alendronate SAMs induce differentiation of hMSC to a bone cell phenotype and promote bone formation on modified surfaces. Here we show that this novel method for the preparation of functional coatings on titanium-based medical devices provides osseoinductive bioactive molecules to promote enhanced integration at the site of implantation. PMID:27468811

  11. Effect of Wire-EDM cutting parameters on material removal rate of titanium alloy (Ti6Al4V)

    NASA Astrophysics Data System (ADS)

    Azam, N.; Afendi, M.

    2016-07-01

    In this study, titanium alloy (Ti6Al4V) which is also known as difficult to cut material is used as workpiece. Seven main parameters namely pulse duration (A), pulse interval (B), servo voltage (C), ignition pulse current (D), wire tension (E), wire speed (F) and dielectric pressure (G) have been experimentally studied by using Taguchi method as well as the determination of optimum parameters for material removal rate (MRR). Analysis of variance (ANOVA) has been used for recognizing the level of significant of WEDM cutting parameter for optimizing MRR and the result found that pulse duration and servo voltage give significant effect on MRR. While according to Signal to Noise (S/N) ratio response table for MRR, the parameters combination of A3B3C3D3E1F3G3 give the optimum value for MRR. It is also observed that the predicted results agree with the experimental values within an error of 4.6 %.

  12. Self-assembled monolayers of alendronate on Ti6Al4V alloy surfaces enhance osteogenesis in mesenchymal stem cells

    PubMed Central

    Rojo, Luis; Gharibi, Borzo; McLister, Robert; Meenan, Brian J.; Deb, Sanjukta

    2016-01-01

    Phosphonates have emerged as an alternative for functionalization of titanium surfaces by the formation of homogeneous self-assembled monolayers (SAMs) via Ti-O-P linkages. This study presents results from an investigation of the modification of Ti6Al4V alloy by chemisorption of osseoinductive alendronate using a simple, effective and clean methodology. The modified surfaces showed a tailored topography and surface chemistry as determined by SEM microscopy and RAMAN spectroscopy. X-ray photoelectron spectroscopy revealed that an effective mode of bonding is created between the metal oxide surface and the phosphate residue of alendronate, leading to formation of homogenous drug distribution along the surface. In-vitro studies showed that alendronate SAMs induce differentiation of hMSC to a bone cell phenotype and promote bone formation on modified surfaces. Here we show that this novel method for the preparation of functional coatings on titanium-based medical devices provides osseoinductive bioactive molecules to promote enhanced integration at the site of implantation. PMID:27468811

  13. Effect of Powder Reuse Times on Additive Manufacturing of Ti-6Al-4V by Selective Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Tang, H. P.; Qian, M.; Liu, N.; Zhang, X. Z.; Yang, G. Y.; Wang, J.

    2015-03-01

    An advantage of the powder-bed-based metal additive manufacturing (AM) processes is that the powder can be reused. The powder reuse or recycling times directly affect the affordability of the additively manufactured parts, especially for the AM of titanium parts. This study examines the influence of powder reuse times on the characteristics of Ti-6Al-4V powder, including powder composition, particle size distribution (PSD), apparent density, tap density, flowability, and particle morphology. In addition, tensile samples were manufactured and evaluated with respect to powder reuse times and sample locations in the powder bed. The following findings were made from reusing the same batch of powder 21 times for AM by selective electron beam melting: (i) the oxygen (O) content increased progressively with increasing reuse times but both the Al content and the V content remained generally stable (a small decrease only); (ii) the powder became less spherical with increasing reuse times and some particles showed noticeable distortion and rough surfaces after being reused 16 times; (iii) the PSD became narrower and few satellite particles were observed after 11 times of reuse; (iv) reused powder showed improved flowability; and (v) reused powder showed no measurable undesired influence on the AM process and the samples exhibited highly consistent tensile properties, irrespective of their locations in the powder bed. The implications of these findings were discussed.

  14. Study on Variants of Solution Treatment and Aging Cycle of Titanium Alloy Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, V. Anil; Chhangani, Sumit

    2016-04-01

    Ti6Al4V with two different chemical compositions, one rich and the other lean in α-stabilizer oxygen were selected to study the effect of quench severity during solution treatment and their aging response. These two coupons were taken from two differently processed wrought products viz. rolled ring and closed die forging. The coupons were then subjected to solution treatment followed by employing different cooling rates to vary the quench severity and different aging treatments by changing the aging temperature and time. The microstructure and mechanical properties thus obtained are correlated with respect to the heat treatment conditions. It is noted that there is a significant increase in strength of the alloy retaining the ductility when it is aged in the aging temperature regime of 550-650 °C and time of 8 h. Role of higher oxygen content is noted, which is more pronounced with higher severity of quench (by water quenching). Specimens representative of different heat treatment conditions were characterized using optical microscope, electron back-scattered diffraction, and electron microscope. The presence of martensitic (α') structure along with uniform distribution of fine primary α, secondary α precipitates and refined β-grains, twins in the microstructure helps in improving the strength of the material. Also, during high temperature aging of 700 °C, which incidentally falls in the range of annealing temperature of the alloy, overaging occurs which is similar to effect of annealing and hence retains the ductility as well.

  15. Modifications of Ti-6Al-4V surfaces by direct-write laser machining of linear grooves

    NASA Astrophysics Data System (ADS)

    Ulerich, Joseph P.; Ionescu, Lara C.; Chen, Jianbo; Soboyejo, Winston O.; Arnold, Craig B.

    2007-02-01

    As patients who receive orthopedic implants live longer and opt for surgery at a younger age, the need to extend the in vivo lifetimes of these implants has grown. One approach is to pattern implant surfaces with linear grooves, which elicit a cellular response known as contact guidance. Lasers provide a unique method of generating these surface patterns because they are capable of modifying physical and chemical properties over multiple length scales. In this paper we explore the relationship between surface morphology and laser parameters such as fluence, pulse overlap (translation distance), number of passes, and machining environment. We find that using simple procedures involving multiple passes it is possible to manipulate groove properties such as depth, shape, sub-micron roughness, and chemical composition of the Ti-6Al-4V oxide layer. Finally, we demonstrate this procedure by machining several sets of grooves with the same primary groove parameters but varied secondary characteristics. The significance of the secondary groove characteristics is demonstrated by preliminary cell studies indicating that the grooves exhibit basic features of contact guidance and that the cell proliferation in these grooves are significantly altered despite their similar primary characteristics. With further study it will be possible to use specific laser parameters during groove formation to create optimal physical and chemical properties for improved osseointegration.

  16. Effects of Recrystallization on Microstructure and Texture Evolution of Cold-Rolled Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Jiang, Haitao; Dong, Peng; Zeng, Shangwu; Wu, Bo

    2016-05-01

    The effects of recrystallization during annealing process on microstructure and texture evolution of cold-rolled Ti-6Al-4V alloy plates were investigated. The plates after cold rolling with a thickness reduction of 5, 10, and 15% were annealed under different conditions of 750 °C for 1 h, 800 °C for 1 h, and 800 °C for 1.5 h, respectively. It was found out that the recrystallization temperature decreased with increasing rolling reduction due to higher storage energy, while the extension of annealing time caused grain growth. For the cold-rolled plate with a reduction of 10%, the resulting microstructure showed more equal-axis grains after annealing at 800 °C for 1 h, among different conditions. Moreover, the XRD results showed that the cold-rolled plate composed mainly of {0001} <10-10> basal texture, {10-11} <1-210> and {01-12} <10-10> pyramidal textures, and {01-10} <10-10> prismatic texture, and that the weak {10-11} <1-210> texture was transformed to components {01-12} <10-10> and {01-10} <10-10>, which were expected to improve formability. Electron back-scattered diffraction results ascertained that two mechanisms, i.e., recrystallization sites of preferred orientations and favorable grain growth both played important roles in static recrystallization.

  17. Tribocorrosion mechanisms of Ti6Al4V biomedical alloys in artificial saliva with different pHs

    NASA Astrophysics Data System (ADS)

    Licausi, M. P.; Igual Muñoz, A.; Amigó Borrás, V.

    2013-10-01

    Titanium and its alloys has been widely used for the design of dental implants because of its biocompatibility, mechanical properties and corrosion resistance. The powder-metallurgy process is a promising alternative to the casting fabrication process of titanium alloys for bone implants design as the porous structure mimics the natural bone structures, allowing the bone to grow into the pores which results in a better fixation of the artificial implant. However, under in vivo conditions the implants are subjected to tribocorrosion phenomenon, which consists in the degradation mechanisms due to the combined effect of wear and corrosion. The aim of this study is to evaluate the tribocorrosion behaviour of cast and sintered Ti6Al4V biomedical alloy for dental applications using the cast material as reference. Titanium samples were tested in artificial human saliva solution with three different pHs (3, 6, 9) and in an acidic saliva with 1000 ppm fluorides (AS-3-1000F-) by different electrochemical techniques (potentiodynamic curves, potentiostatic tests and tribo-electrochemical tests). Cast and sintered titanium alloys exhibit the same tribocorrosion mechanisms in AS independently of the pH which consists in plastic deformation with passive dissolution, but the addition of fluorides to the acidified solution changes the degradation mechanism towards active dissolution of the titanium alloys.

  18. Behavior of surface and corner cracks subjected to tensile and bending loads in a Ti-6Al-4V alloy

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Mettu, Sambi R.

    1992-01-01

    The behavior of part-through flaws with regard to failure under monotonic loading and their growth under fatigue loading was investigated experimentally and analytically. The objective of this paper is to present comparisons of experimental values of toughness obtained using surface- and corner-cracked specimens with those obtained using standard test specimens, and also to compare experimental growth cycles with numerical predictions using the NASA/FLAGRO computer program. Tests were conducted on various types of surface and corner cracks under tensile and bending loads. Room temperature laboratory air provided the test environment. The material used in this investigation was the Ti-6Al-4V alloy in the solution treated and aged (STA) and stress-relieved condition. Detailed tabulation of the fracture toughness data and results of life prediction using the NASA/FLAGRO program are presented. Fatigue crack growth rates for the part-through-cracked specimens are compared with a base curve fitted from the data obtained using standard specimens. The fatigue loading used in the crack growth testing was of constant-amplitude sinusoidal type.

  19. The diameter of nanotubes formed on Ti-6Al-4V alloy controls the adhesion and differentiation of Saos-2 cells.

    PubMed

    Filova, Elena; Fojt, Jaroslav; Kryslova, Marketa; Moravec, Hynek; Joska, Ludek; Bacakova, Lucie

    2015-01-01

    Ti-6Al-4V-based nanotubes were prepared on a Ti-6Al-4V surface by anodic oxidation on 10 V, 20 V, and 30 V samples. The 10 V, 20 V, and 30 V samples and a control smooth Ti-6Al-4V sample were evaluated in terms of their chemical composition, diameter distribution, and cellular response. The surfaces of the 10 V, 20 V, and 30 V samples consisted of nanotubes of a relatively wide range of diameters that increased with the voltage. Saos-2 cells had a similar initial adhesion on all nanotube samples to the control Ti-6Al-4V sample, but it was lower than on glass. On day 3, the highest concentrations of both vinculin and talin measured by enzyme-linked immunosorbent assay and intensity of immunofluorescence staining were on 30 V nanotubes. On the other hand, the highest concentrations of ALP, type I collagen, and osteopontin were found on 10 V and 20 V samples. The final cellular densities on 10 V, 20 V, and 30 V samples were higher than on glass. Therefore, the controlled anodization of Ti-6Al-4V seems to be a useful tool for preparing nanostructured materials with desirable biological properties. PMID:26648719

  20. Interfacial reaction of intermetallic compounds of ultrasonic-assisted brazed joints between dissimilar alloys of Ti6Al4V and Al4Cu1Mg.

    PubMed

    Ma, Zhipeng; Zhao, Weiwei; Yan, Jiuchun; Li, Dacheng

    2011-09-01

    Ultrasonic-assisted brazing of Al4Cu1Mg and Ti6Al4V using Zn-based filler metal (without and with Si) has been investigated. Before brazing, the Ti6Al4V samples were pre-treated by hot-dip aluminizing and ultrasonic dipping in a molten filler metal bath in order to control the formation of intermetallic compounds between the Ti6Al4V samples and the filler metal. The results show that the TiAl(3) phase was formed in the interface between the Ti6Al4V substrate and the aluminized coating. For the Zn-based filler metal without Si, the Ti6Al4V interfacial area of the brazed joint did not change under the effect of the ultrasonic wave, and only consisted of the TiAl(3) phase. For the Zn-based filler metal with Si, the TiAl(3) phase disappeared and a Ti(7)Al(5)Si(12) phase was formed at the interfacial area of the brazed joints under the effect of the ultrasonic wave. Due to the TiAl(3) phase completely changing to a Ti(7)Al(5)Si(12) phase, the morphology of the intermetallic compounds changed from a block-like shape into a lamellar-like structure. The highest shear strength of 138MPa was obtained from the brazed joint free of the block-like TiAl(3) phase. PMID:21489846

  1. Preparation, corrosion resistance and hemocompatibility of the superhydrophobic TiO2 coatings on biomedical Ti-6Al-4V alloys

    NASA Astrophysics Data System (ADS)

    Jiang, J. Y.; Xu, J. L.; Liu, Z. H.; Deng, L.; Sun, B.; Liu, S. D.; Wang, L.; Liu, H. Y.

    2015-08-01

    In this paper the micro-arc oxidation (MAO) technique and subsequent superhydrophobic treatment were applied to fabricate the superhydrophobic TiO2 coatings on biomedical Ti-6Al-4V alloys. The surface morphology, surface roughness, water contact angle, corrosion resistance and hemocompatibility of the MAO and superhydrophobic samples were investigated. The results showed that the single anatase TiO2 coating was formed on the surface Ti-6Al-4V alloy with rough and porous micrometer-scale structure. The low surface energy film was grafted on the surface of the TiO2 coating by self-assembling reaction during the hydrophobic treatment process, which resulted in the formation of superhydrophobic surfaces with the water contact angle of 153.39°. It was found that the corrosion resistance of the superhydrophobic samples increased by one order of magnitude compared to those of the uncoated Ti-6Al-4V alloys. The hemolysis ratio and platelets adhesion characteristics of the Ti-6Al-4V alloys were also improved greatly through the MAO treatment and subsequent superhydrophobic treatment. Especially, no platelet could be observed on the surface of the superhydrophobic samples. Therefore, the superhydrophobic TiO2 coatings of Ti-6Al-4V alloys with higher hemocompatibility would show great promise in their potential blood-contacting applications.

  2. XPS study of porous dental implants fabricated by electro-discharge-sintering of spherical Ti 6Al 4V powders in a vacuum atmosphere

    NASA Astrophysics Data System (ADS)

    Lee, W. H.; Hyun, C. Y.

    2006-04-01

    A single electro-discharge-sintering (EDS) pulse (0.7-2.0 kJ/0.7 g), from a 300 μF capacitor, was applied to atomized spherical Ti-6Al-4V powder in a vacuum to produce a porous-surfaced implant compact. A solid core surrounded by a porous layer was formed by a discharge in the middle of the compact. X-ray photoelectron spectroscopy was used to study the surface characteristics of the implant material. C, O, and Ti were the main constituents, with smaller amounts of Al, V, and N. The implant surface was lightly oxidized and was primarily in the form of TiO 2 with a small amount of metallic Ti. A lightly etched EDS implant sample showed the surface form of metallic Ti, indicating that EDS breaks down the oxide film of the as-received Ti-6Al-4V powder during the discharge process. The EDS Ti-6Al-4V implant surface also contained small amounts of aluminum oxide in addition to TiO 2. However, V detected in the EDS Ti-6Al-4V implant surface did not contribute to the formation of the oxide film. The small amount of N in the implant surface resulted from nitride material that was also found in the as-received Ti-6Al-4V powders.

  3. The diameter of nanotubes formed on Ti-6Al-4V alloy controls the adhesion and differentiation of Saos-2 cells

    PubMed Central

    Filova, Elena; Fojt, Jaroslav; Kryslova, Marketa; Moravec, Hynek; Joska, Ludek; Bacakova, Lucie

    2015-01-01

    Ti-6Al-4V-based nanotubes were prepared on a Ti-6Al-4V surface by anodic oxidation on 10 V, 20 V, and 30 V samples. The 10 V, 20 V, and 30 V samples and a control smooth Ti-6Al-4V sample were evaluated in terms of their chemical composition, diameter distribution, and cellular response. The surfaces of the 10 V, 20 V, and 30 V samples consisted of nanotubes of a relatively wide range of diameters that increased with the voltage. Saos-2 cells had a similar initial adhesion on all nanotube samples to the control Ti-6Al-4V sample, but it was lower than on glass. On day 3, the highest concentrations of both vinculin and talin measured by enzyme-linked immunosorbent assay and intensity of immunofluorescence staining were on 30 V nanotubes. On the other hand, the highest concentrations of ALP, type I collagen, and osteopontin were found on 10 V and 20 V samples. The final cellular densities on 10 V, 20 V, and 30 V samples were higher than on glass. Therefore, the controlled anodization of Ti-6Al-4V seems to be a useful tool for preparing nanostructured materials with desirable biological properties. PMID:26648719

  4. Plasma-sprayed CaTiSiO5 ceramic coating on Ti-6Al-4V with excellent bonding strength, stability and cellular bioactivity

    PubMed Central

    Wu, Chengtie; Ramaswamy, Yogambha; Liu, Xuanyong; Wang, Guocheng; Zreiqat, Hala

    2008-01-01

    Novel Ca-Si-Ti-based sphene (CaTiSiO5) ceramics possess excellent chemical stability and cytocompatibility. The aim of this study was to prepare sphene coating on titanium alloy (Ti-6Al-4V) for orthopaedic applications using the plasma spray method. The phase composition, surface and interface microstructure, coating thickness, surface roughness and bonding strength of the plasma-sprayed sphene coating were analysed using X-ray diffraction, scanning electron microscopy, atomic force microscopy and the standard mechanical testing of the American Society for Testing and Materials, respectively. The results indicated that sphene coating was obtained with a uniform and dense microstructure at the interface of the Ti-6Al-4V surface and the thickness and surface roughness of the coating were approximately 150 and 10 μm, respectively. Plasma-sprayed sphene coating on Ti-6Al-4V possessed a significantly improved bonding strength and chemical stability compared with plasma-sprayed hydroxyapatite (HAp) coating. Plasma-sprayed sphene coating supported human osteoblast-like cell (HOB) attachment and significantly enhanced HOB proliferation and differentiation compared with plasma-sprayed HAp coating and uncoated Ti-6Al-4V. Taken together, plasma-sprayed sphene coating on Ti-6Al-4V possessed excellent bonding strength, chemical stability and cellular bioactivity, indicating its potential application for orthopaedic implants. PMID:18664431

  5. An insight to the mechanism of weld penetration in dissimilar pulsed laser welding of niobium and Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Torkamany, M. J.; Malek Ghaini, F.; Poursalehi, R.

    2016-05-01

    In laser welding of Ti-6Al-4V to niobium, the interaction of laser with the two metals is such that at the investigated laser conditions there will be conduction mode on the Nb side and keyhole on the Ti side. Thus the weld pool is not developed symmetrically as there will not be sufficient penetration in the higher melting point higher conductivity niobium side. The mechanisms of energy absorption and effective melting in dissimilar laser welding are analyzed. It is shown that more penetration into niobium is obtained when the laser energy is absorbed by Ti-6Al-4V and then the molten Ti-6Al-4V dissolves the niobium metal.

  6. Comparison of bio-mineralization behavior of Ti-6Al-4V-1Nb and Zr-1Nb nano-tubes formed by anodization

    NASA Astrophysics Data System (ADS)

    Choi, Yong; Hong, Sun I.

    2014-12-01

    Nano-tubes of titanium and zirconium alloys like Ti-6Al-4V-1Nb and Zr-1Nb were prepared by anodization followed by coating with hydroxylapatite (HA) and their bio-mineralization behaviors were compared to develop a bio-compatible material for implants in orthopedics, dentistry and cardiology. Ti-6Al-4V-1Nb weight gain in a simulated body solution increased gradually. The bigger tube diameter was, the heavier HA was deposited. Surface roughness of both alloys increased highly with the increasing diameter of nano-tube. Their surface roughness decreased by HA deposition due to the removal of the empty space of the nano-tubes. Zr-1Nb alloy had faster growth of nano-tubes layers more than Ti-6Al-4V-1Nb alloy.

  7. Effect of heat treatment on microstructures and mechanical properties of a Ti-6Al-4V alloy rod prepared by powder compact extrusion

    NASA Astrophysics Data System (ADS)

    Yang, Fei; Gabbitas, Brian

    2015-03-01

    In this paper, Ti-6Al-4V alloy rods were manufactured by the powder compact extrusion of a powder mixture of hydride-dehydride (HDH) titanium powder, elemental aluminum powder and master alloy powder. Extrusions were carried out at 1300°C and with a holding time of 5 min in an argon atmosphere. The effects of different heat treatments (HT1: 960°C/1 h, water quenching, HT2: 960°C/1 h, water quenching + 500°C/6 h, air cooling, HT3: 850°C/2 h, furnace cooling to 540°C, then air cooling) on the microstructure and mechanical properties of as-extruded Ti-6Al-4V alloy rods were investigated. The results showed that a homogeneous microstructure, composed of a lamellar structure with a grain size range of 40-60 μm, was produced by powder compact extrusion of a powder mixture. The mechanical properties achieved were an ultimate tensile strength (UTS) of 1254 MPa, a yield strength (YS) of 1216 MPa and 8% ductility. After quenching at 960°C and with a holding time of 1 h, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were increased to 1324 MPa and 1290 MPa, and the ductility was increased to 12%. After HT2, the UTS and YS of the heat treated Ti-6Al-4V alloy rod were significantly increased to 1436 MPa and 1400 MPa, but the ductility decreased to 4%. After HT3, the mechanical properties of the heat treated Ti-6Al-4V alloy rod were slightly decreased to give a UTS of 1213 MPa and a YS of 1180 MPa, with an increase in ductility to 11%. The microstructural changes of as-extruded Ti-6Al-4V alloy rods were also investigated for the different heat treatments.

  8. On the Interface Generated by Hot Isostatic Pressing Compaction Process Between an AISI 304 Container and the Ti6Al4V Powders

    NASA Astrophysics Data System (ADS)

    Scherillo, Fabio; Aprea, Paolo; Astarita, Antonello; Scherillo, Antonella; Testani, Claudio; Squillace, Antonino

    2015-06-01

    In this work, the interface between a Ti6Al4V component made by Hot Isostatic Pressing and the AISI 304 container was studied in detail. The interface is dominated by interdiffusion with evident Kirkendall effect. Different intermetallic phases have been recognized. In particular, on the AISI 304 side of the interface, both χ and σ phases have been identified, whereas on the Ti6Al4V side λ phase (Laves), FeTi, (Fe,Ni)Ti, Ti2Ni, and β-Ti are present.

  9. Microstructure and mechanical behavior of porous Ti-6Al-4V parts obtained by selective laser melting.

    PubMed

    Sallica-Leva, E; Jardini, A L; Fogagnolo, J B

    2013-10-01

    Rapid prototyping allows titanium porous parts with mechanical properties close to that of bone tissue to be obtained. In this article, porous parts of the Ti-6Al-4V alloy with three levels of porosity were obtained by selective laser melting with two different energy inputs. Thermal treatments were performed to determine the influence of the microstructure on the mechanical properties. The porous parts were characterized by both optical and scanning electron microscopy. The effective modulus, yield and ultimate compressive strength were determined by compressive tests. The martensitic α' microstructure was observed in all of the as-processed parts. The struts resulting from the processing conditions investigated were thinner than those defined by CAD models, and consequently, larger pores and a higher experimental porosity were achieved. The use of the high-energy input parameters produced parts with higher oxygen and nitrogen content, their struts that were even thinner and contained a homogeneous porosity distribution. Greater mechanical properties for a given relative density were obtained using the high-energy input parameters. The as-quenched martensitic parts showed yield and ultimate compressive strengths similar to the as-processed parts, and these were greater than those observed for the fully annealed samples that had the lamellar microstructure of the equilibrium α+β phases. The effective modulus was not significantly influenced by the thermal treatments. A comparison between these results and those of porous parts with similar geometry obtained by selective electron beam melting shows that the use of a laser allows parts with higher mechanical properties for a given relative density to be obtained. PMID:23773976

  10. Microstructure and Texture Evolution in Double-Cone Samples of Ti-6Al-4V Alloy with Colony Preform Microstructure

    NASA Astrophysics Data System (ADS)

    Yang, Kun Vanna; Lim, Chao Voon Samuel; Zhang, Kai; Sun, Jifeng; Yang, Xiaoguang; Huang, Aijun; Wu, Xinhua; Davies, Christopher H.

    2015-12-01

    Heat-treated Ti-6Al-4V forged bar with colony microstructure was machined into double-cone-shaped samples for a series of isothermal uniaxial compression test at 1223 K (950 °C) with varying constant crosshead speeds of 12.5, 1.25, and 0.125 mms-1 to a height reduction of 70 pct. Another set of samples deformed under the same conditions were heat treated at 1173 K (900 °C) for an hour followed by water quench. Finite element modeling was used to provide the strains, strain rates, and temperature profiles of the hot compression samples, and the microstructure and texture evolution was examined at four positions on each sample, representative of different strain ranges. Lamellae fragmentation and kinking are the dominant microstructural features at lower strain range up to a maximum of 2.0, whereas globularization dominates at strains above 2.0 for the as-deformed samples. The globularization fraction generally increases with strain, or by post-deformation heat treatment, but fluctuates at lower strain. The grain size of the globular α is almost constant with strain and maximizes for samples with the lowest crosshead speed due to the longer deformation time. The globular α grain also coarsens because of post-deformation heat treatment, with its size increasing with strain level. With respect to texture evolution, a basal transverse ring and another component 30 deg from ND is determined for samples deformed at 12.5 mms-1, which is consistent with the temperature increase to close to β-transus from simulation results. The texture type remains unchanged with its intensity increased and spreads with increasing strain.

  11. Mixed-mode fatigue-crack growth thresholds in Ti-6Al-4V at high frequency

    SciTech Connect

    Campbell, J.P.; Ritchie, R.O.

    1999-10-22

    Multiaxial loading conditions exist at fatigue-critical locations within turbine engine components, particularly in association with fretting fatigue in the blade dovetail/disk contact section. For fatigue-crack growth in such situations, the resultant crack-driving force is a combination of the influence of a mode I (tensile opening) stress-intensity range, {Delta}K{sub I}, as well as mode II (in-plane shear) and/or mode III (anti-plane shear) stress-intensity ranges, {Delta}K{sub II} and {Delta}K{sub III}, respectively. For the case of the high-cycle fatigue of turbine-engine alloys, it is critical to quantify such behavior, as the extremely high cyclic loading frequencies ({approximately}1--2 kHz) and correspondingly short times to failure may necessitate a design approached based on the fatigue-crack growth threshold. Moreover, knowledge of such thresholds is required for accurate prediction of fretting fatigue failures. Accordingly, this paper presents the mixed-mode fatigue crack growth thresholds for mode I + II loading (phase angles from 0{degree} to 82{degree}) in a Ti-6Al-4V blade alloy. These results indicate that when fatigue-crack growth in this alloy is characterized in terms of the crack-driving force {Delta}G, which incorporates both the applied tensile and shear loading, the mode 1 fatigue-crack growth threshold is a lower bound (worst case) with respect to mixed-mode (I + II) crack-growth behavior.

  12. Bioactivity of fluorapatite/alumina composite coatings deposited on Ti6Al4V substrates by laser cladding

    NASA Astrophysics Data System (ADS)

    Chien, C. S.; Liu, C. W.; Kuo, T. Y.; Wu, C. C.; Hong, T. F.

    2016-04-01

    Hydroxyapatite (HA) is one of the most commonly used coating materials for metal implants. However, following high-temperature deposition, HA easily decomposes into an unstable phase or forms an amorphous phase, and hence, the long-term stability of the implant is reduced. Accordingly, the present study investigates the use of fluorapatite (FA) fortified with 20 wt% alumina (α-Al2O3) as an alternative biomedical coating material. The coatings are deposited on Ti6Al4V substrates using a Nd:YAG laser cladding process performed with laser powers and travel speeds of 400 W/200 mm/min, 800 W/400 mm/min and 1200 W/600 mm/min, respectively. The results show that for all of the specimens, a strong metallurgical bond is formed at the interface between the coating layer and the transition layer due to melting and diffusion. The XRD analysis results reveal that the cladding layers in all of the specimens consist mainly of FA, β-TCP, CaF2, Ti and θ-Al2O3 phases. In addition, the cladding layers of the specimens prepared using laser powers of 400 and 800 W also contain CaTiO3 and CaAl2O4, while that of the specimen clad using a power of 1200 W contains TTCP and CaO. Following immersion in simulated body fluid for 14 days, all of the specimens precipitate dense bone-like apatite and exhibit excellent bioactivity. However, among all of the specimens, the specimen that is prepared with a laser power of 800 W shows the best biological activity due to the presence of residual FA, apatite-generating CaTiO3 and a rough cladding layer surface.

  13. Constitutive modeling for Ti-6Al-4V alloy machining based on the SHPB tests and simulation

    NASA Astrophysics Data System (ADS)

    Chen, Guang; Ke, Zhihong; Ren, Chengzu; Li, Jun

    2016-06-01

    A constitutive model is critical for the prediction accuracy of a metal cutting simulation. The highest strain rate involved in the cutting process can be in the range of 104-106 s-1. Flow stresses at high strain rates are close to that of cutting are difficult to test via experiments. Split Hopkinson compression bar (SHPB) technology is used to study the deformation behavior of Ti-6Al-4V alloy at strain rates of 10-4-104s-1. The Johnson Cook (JC) model was applied to characterize the flow stresses of the SHPB tests at various conditions. The parameters of the JC model are optimized by using a genetic algorithm technology. The JC plastic model and the energy density-based ductile failure criteria are adopted in the proposed SHPB finite element simulation model. The simulated flow stresses and the failure characteristics, such as the cracks along the adiabatic shear bands agree well with the experimental results. Afterwards, the SHPB simulation is used to simulate higher strain rate(approximately 3×104 s-1) conditions by minimizing the size of the specimen. The JC model parameters covering higher strain rate conditions which are close to the deformation condition in cutting were calculated based on the flow stresses obtained by using the SHPB tests (10-4-104 s-1) and simulation (up to 3×104 s-1). The cutting simulation using the constitutive parameters is validated by the measured forces and chip morphology. The constitutive model and parameters for high strain rate conditions that are identical to those of cutting were obtained based on the SHPB tests and simulation.

  14. Enhancement of local bone remodeling in osteoporotic rabbits by biomimic multilayered structures on Ti6Al4V implants.

    PubMed

    Huang, Ling; Luo, Zhong; Hu, Yan; Shen, Xinkun; Li, Menghuan; Li, Liqi; Zhang, Yuan; Yang, Weihu; Liu, Peng; Cai, Kaiyong

    2016-06-01

    To enhance long-term survival of titanium implants in patients with osteoporosis, chitosan/gelatin multilayers containing bone morphogenetic protein 2(BMP2) and an antiosteoporotic agent of calcitonin (CT) are deposited on the Ti6Al4V (TC4) implants through layer-by-layer (LBL) electrostatic assembly technique. Here, the obtained titanium alloy implant (TC4/LBL/CT/BMP2) can regulate the release of loaded calcitonin and BMP2 agents in a sustaining manner to accelerate the bone formation and simultaneously inhibit bone resorption. In vitro results show that the bone-related cells on TC4/LBL/CT/BMP2 present the lowest production level of tartrate resistant acid phosphatase (TRAP) but the highest (p < 0.05) level of alkaline phosphatase (ALP) activity, osteocalcin production, mineralization capacity and osteoblast-related gene expression among all groups after treatment for 7 or 21 days, respectively. Besides, in vivo studies of micro-CT analysis, routine histological and immunohistochemical analysis also collectively demonstrate that the TC4/LBL/CT/BMP2 implant can dramatically promote the formation and remodeling of new bone in osteoporotic rabbits after implantation for 30 days and 90 days, respectively. In vivo push-out testing further confirms that the TC4/LBL/CT/BMP2 implant has the highest (p < 0.01) interfacial shear strength and favorable bone-implant osseointegration. Overall, this study establishes a simple and profound methodology to fabricate a biofunctional TC4 implant for the treatment of local osteoporotic fractures in vivo. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 1437-1451, 2016. PMID:26822259

  15. Adiabatic shear banding and scaling laws in chip formation with application to cutting of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Molinari, A.; Soldani, X.; Miguélez, M. H.

    2013-11-01

    The phenomenon of adiabatic shear banding is analyzed theoretically in the context of metal cutting. The mechanisms of material weakening that are accounted for are (i) thermal softening and (ii) material failure related to a critical value of the accumulated plastic strain. Orthogonal cutting is viewed as a unique configuration where adiabatic shear bands can be experimentally produced under well controlled loading conditions by individually tuning the cutting speed, the feed (uncut chip thickness) and the tool geometry. The role of cutting conditions on adiabatic shear banding and chip serration is investigated by combining finite element calculations and analytical modeling. This leads to the characterization and classification of different regimes of shear banding and the determination of scaling laws which involve dimensionless parameters representative of thermal and inertia effects. The analysis gives new insights into the physical aspects of plastic flow instability in chip formation. The originality with respect to classical works on adiabatic shear banding stems from the various facets of cutting conditions that influence shear banding and from the specific role exercised by convective flow on the evolution of shear bands. Shear bands are generated at the tool tip and propagate towards the chip free surface. They grow within the chip formation region while being convected away by chip flow. It is shown that important changes in the mechanism of shear banding take place when the characteristic time of shear band propagation becomes equal to a characteristic convection time. Application to Ti-6Al-4V titanium are considered and theoretical predictions are compared to available experimental data in a wide range of cutting speeds and feeds. The fundamental knowledge developed in this work is thought to be useful not only for the understanding of metal cutting processes but also, by analogy, to similar problems where convective flow is also interfering with

  16. Fracture assessment for electron beam welded damage tolerant Ti-6Al-4V alloy by the FITNET procedure

    NASA Astrophysics Data System (ADS)

    Lu, Wei; Shi, Yaowu; Li, Xiaoyan; Lei, Yongping

    2013-09-01

    Fracture assessment of the cracked structures is essential to avoiding fracture failure. A number of fracture assessment procedures have been proposed for various steel structures. However, the studies about the application of available procedures for titanium alloy structures are scarcely reported. Fracture assessment for the electron beam(EB) welded thick-walled damage tolerant Ti-6Al-4V(TC4-DT) alloy is performed by the fitness-for-service(FFS) FITNET procedure. Uniaxial tensile tests and fracture assessment tests of the base metal and weld metal are carried out to obtain the input information of assessment. The standard options and advanced options of FITNET FFS procedure are used to the fracture assessment of the present material. Moreover, the predicted maximum loads of compact tensile specimen using FITNET FFS procedure are verified with the experimental data of fracture assessment tests. As a result, it is shown that the mechanical properties of weld metal are inhomogeneous along the weld depth. The mismatch ratio M is less than 10% at the weld top and middle, whereas more than 10% at the weld bottom. Failure assessment lines of standard options are close to that of advanced option, which means that the standard options are suitable for fracture assessment of the present welds. The accurate estimation of the maximum loads has been obtained by fracture assessment of standard options with error less than 6%. Furthermore, there are no potential advantages of applying higher options or mismatch options. Thus, the present welded joints can be treated as homogeneous material during the fracture assessment, and standard option 1 can be used to achieve accurate enough results. This research provides the engineering treatment methods for the fracture assessment of titanium alloy and its EB welds.

  17. Preparation of conversion coating on Ti-6Al-4V alloy in mixed solution of phytic acid and ammonium fluoride through chemical modification

    NASA Astrophysics Data System (ADS)

    Li, Lanlan; He, Jian; Yang, Xu

    2016-05-01

    Conversion coatings on Ti-6Al-4V alloy was prepared through chemical modification in phytic acid and ammonium fluoride mixed solution. The influences of pH, time and the composition of solution on the microstructure of alloy surface were investigated. Scanning electron microscopy was used to observe the microstructure. The chemical composition of alloy surface before and after modification was investigated by energy dispersive X-ray spectroscopy. The results indicated that a conversion coating could be formed on the Ti-6Al-4V alloy in a mixed solution of phytic acid and ammonium fluoride, the growth and microstructure of the conversion coatings were critically dependent on the pH, time and concentration of phytic acid and ammonium fluoride. In 100 mg/ml phytic acid containing 125 mg/ml ammonium fluoride solution with a pH of 6, a compact conversion coating with the thickness of about 4.7 μm formed after 30 min immersion on Ti-6Al-4V alloy surface. The preliminary evaluation of bioactivity of conversion coating was performed by in vitro cell experiments. The results showed that this chemical modification method is a promising surface modification technique for Ti-6Al-4V alloy inplants.

  18. A comparison of corrosion, tribocorrosion and electrochemical impedance properties of pure Ti and Ti6Al4V alloy treated by micro-arc oxidation process

    NASA Astrophysics Data System (ADS)

    Fazel, M.; Salimijazi, H. R.; Golozar, M. A.; Garsivaz jazi, M. R.

    2015-01-01

    In this paper, the micro-arc oxidation (MAO) coatings were performed on pure Ti and Ti6Al4V samples at 180 V. The results indicated that unlike the volcanic morphology of oxide layer on pure Ti, a cortex-like morphology with irregular vermiform slots was seen on MAO/Ti6Al4V sample. According to polarization curves, the corrosion resistance of untreated samples was significantly increased by MAO process. The electrochemical impedance spectroscopy analysis showed a lower capacitance of barrier layer (led to higher resistance) for MAO/Ti specimens. This indicates that corrosive ions diffusion throughout the oxide film would be more difficult resulted in a higher corrosion resistance. Tribocorrosion results illustrated that the potential of untreated samples was dropped sharply to very low negative values. However, the lower wear volume loss was achieved for Ti6Al4V alloy. SEM images of worn surfaces demonstrated the local detachment of oxide layer within the wear track of MAO/Ti sample. Conversely, no delamination was detected in MAO/Ti6Al4V and a mild abrasive wear was the dominant mechanism.

  19. Study of aging effects in a Ti-6AL-4V alloy with Widmanstätten and equiaxed microstructures by non-destructive means

    SciTech Connect

    Carreon, Hector; Ruiz, Alberto; Santoveña, Bayron

    2014-02-18

    When the Ti-6Al-4V alloy is over-aged at 500-600°C, nanometer-sized α{sub 2} (Ti{sub 3}Al) phases can be homogeneously precipitated inside α phases, thereby leading to the additional improvement of mechanical properties. The present study was concerned with the effects of over-aging on thermoelectric power (TEP) measurements in a Ti-6Al-4V alloy. Widmanstätten and equiaxed microstructures containing fine and agr{sub 2} (Ti{sub 3}Al) particles were obtaining by over-aging a Ti-6Al-4V alloy. Over-aging heat treatments were conducted at 515°C, 545°C and 575°C for different aging times. In order to find out the factors affecting the variation in the TEP, the over-aging samples were examined by optical microscopy (OM) and (SEM) scanning electron microscopy. In particular, we studied the behavior of the physical material property hardness, an important parameter of the Ti-6Al-4V alloy mechanical properties, with respect to the variation in the aging time and temperature. It was found that the TEP measurements reveal an increase in the magnitude of the absolute TEP value of the over-aged Widmanstätten and equiaxed microstructures with regards to the unaged condition for different aging times, with a somewhat higher value at 515°C.

  20. Study of aging effects in a Ti-6AL-4V alloy with Widmanstätten and equiaxed microstructures by non-destructive means

    NASA Astrophysics Data System (ADS)

    Carreon, Hector; Ruiz, Alberto; Santoveña, Bayron

    2014-02-01

    When the Ti-6Al-4V alloy is over-aged at 500-600°C, nanometer-sized α2 (Ti3Al) phases can be homogeneously precipitated inside α phases, thereby leading to the additional improvement of mechanical properties. The present study was concerned with the effects of over-aging on thermoelectric power (TEP) measurements in a Ti-6Al-4V alloy. Widmanstätten and equiaxed microstructures containing fine &agr2 (Ti3Al) particles were obtaining by over-aging a Ti-6Al-4V alloy. Over-aging heat treatments were conducted at 515°C, 545°C and 575°C for different aging times. In order to find out the factors affecting the variation in the TEP, the over-aging samples were examined by optical microscopy (OM) and (SEM) scanning electron microscopy. In particular, we studied the behavior of the physical material property hardness, an important parameter of the Ti-6Al-4V alloy mechanical properties, with respect to the variation in the aging time and temperature. It was found that the TEP measurements reveal an increase in the magnitude of the absolute TEP value of the over-aged Widmanstätten and equiaxed microstructures with regards to the unaged condition for different aging times, with a somewhat higher value at 515°C.

  1. Controllable two-scale network architecture and enhanced mechanical properties of (Ti5Si3+TiBw)/Ti6Al4V composites.

    PubMed

    Jiao, Y; Huang, L J; Duan, T B; Wei, S L; Kaveendran, B; Geng, L

    2016-01-01

    Novel Ti6Al4V alloy matrix composites with a controllable two-scale network architecture were successfully fabricated by reaction hot pressing (RHP). TiB whiskers (TiBw) were in-situ synthesized around the Ti6Al4V matrix particles, and formed the first-scale network structure (FSNS). Ti5Si3 needles (Ti5Si3) precipitated in the β phase around the equiaxed α phase, and formed the secondary-scale network structure (SSNS). This resulted in increased deformation compatibility accompanied with enhanced mechanical properties. Apart from the reinforcement distribution and the volume fraction, the ratio between Ti5Si3 and TiBw fraction were controlled. The prepared (Ti5Si3 + TiBw)/Ti6Al4V composites showed higher tensile strength and ductility than the composites with a one-scale microstructure, and superior wear resistance over the Ti6Al4V alloy under dry sliding wear conditions at room temperature. PMID:27622992

  2. Effect of the overlapping factor on the microstructure and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V sheets

    SciTech Connect

    Gao, Xiao-Long; Liu, Jing; Zhang, Lin-Jie Zhang, Jian-Xun

    2014-07-01

    The effect of the overlapping factor on the microstructures and mechanical properties of pulsed Nd:YAG laser welded Ti6Al4V alloy sheets was investigated by microstructural observations, microhardness tests, tensile tests and fatigue tests. A microstructural examination shows that by increasing the overlapping factor, the grains in the fusion zone become coarser, and the width of the heat affected zone increases. As overlapping factor increases, the width of region composed completely of martensite α′ and the secondary α phase in the heat affected zone increases, consequently the gradient of microstructure along the direction from the fusion zone to base metal decreases, so does the gradient of microhardness. The results of tensile and fatigue tests reveal that the joints made using medium overlapping factor exhibit better mechanical properties than those welded with low and high overlapping factors. Based on the experimental results, it can be stated that a sound weld of Ti6Al4V alloy can be obtained if an appropriate overlapping factor is used. - Highlights: • The weld quality of Ti6Al4V alloy under various overlapping factors was assessed. • Tensile and fatigue tests were conducted with as-welded specimen. • Localized strain across the weld was measured using DIC photogrammetry system. • A sound weld of Ti6Al4V alloy is obtained by using right overlapping factor.

  3. A comparison in mechanical properties of cermets of calcium silicate with Ti-55Ni and Ti-6Al-4V alloys for hard tissues replacement.

    PubMed

    Ataollahi Oshkour, Azim; Pramanik, Sumit; Shirazi, Seyed Farid Seyed; Mehrali, Mehdi; Yau, Yat-Huang; Abu Osman, Noor Azuan

    2014-01-01

    This study investigated the impact of calcium silicate (CS) content on composition, compressive mechanical properties, and hardness of CS cermets with Ti-55Ni and Ti-6Al-4V alloys sintered at 1200°C. The powder metallurgy route was exploited to prepare the cermets. New phases of materials of Ni16Ti6Si7, CaTiO3, and Ni31Si12 appeared in cermet of Ti-55Ni with CS and in cermet of Ti-6Al-4V with CS, the new phases Ti5Si3, Ti2O, and CaTiO3, which were emerged during sintering at different CS content (wt%). The minimum shrinkage and density were observed in both groups of cermets for the 50 and 100 wt% CS content, respectively. The cermets with 40 wt% of CS had minimum compressive Young's modulus. The minimum of compressive strength and strain percentage at maximum load were revealed in cermets with 50 and 40 wt% of CS with Ti-55Ni and Ti-6Al-4V cermets, respectively. The cermets with 80 and 90 wt% of CS showed more plasticity than the pure CS. It concluded that the composition and mechanical properties of sintered cermets of Ti-55Ni and Ti-6Al-4V with CS significantly depend on the CS content in raw cermet materials. Thus, the different mechanical properties of the cermets can be used as potential materials for different hard tissues replacements. PMID:25538954

  4. Fatigue Performance of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Analysis of Current Fatigue Data and Metallurgical Approaches for Improving Fatigue Strength

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.

    2016-03-01

    A comprehensive assessment of fatigue performance of powder metallurgy (PM) Ti-6Al-4V alloy, manufactured using various powder-based processing approaches to-date, is performed in this work. The focus is on PM processes that use either blended element (BE) or pre-alloyed (PA) powder as feedstock. Porosity and the microstructure condition have been found to be the two most dominant material variables that control the fatigue strength. The evaluation reveals that the fatigue performance of PM Ti-6Al-4V, in the as-sintered state, is far lower than that in the wrought condition. This is largely caused by residual porosity, even if it is present in small amounts, or, by the coarse lamellar colony microstructure. The fatigue strength is significantly improved by the closure of pores, and it approaches the levels of wrought Ti-6Al-4V alloys, after hot-isostatic-pressing (HIPing). Further thermo-mechanical and heat treatments lead to additional increases in fatigue strength-in one case, a high fatigue strength level, exceeding that of the mill-annealed condition, was achieved. The work identifies the powder, process and microstructure improvements that are necessary for achieving high fatigue strength in powder metallurgical Ti-6Al-4V alloys in order for them to effectively compete with wrought forms. The present findings, gathered from the traditional titanium powder metallurgy, are also directly applicable to additively manufactured titanium, because of the similarities in pores, defects, and microstructures between the two manufacturing processes.

  5. Biocorrosion of TiO2 nanoparticle coating of Ti-6Al-4V in DMEM under specific in vitro conditions

    NASA Astrophysics Data System (ADS)

    Höhn, Sarah; Virtanen, Sannakaisa

    2015-02-01

    A TiO2 nanoparticle coating was prepared on a biomedical Ti-6Al-4V alloy using "spin-coating" technique with a colloidal suspension of TiO2 nanopowders with the aim to optimize the surface morphology (e.g., roughness) for improved biocompatibility. The influence of a TiO2 nanoparticle (NP) coating on the corrosion behavior, metal ion release, and biomimetic apatite formation was studied in DMEM, at 37.5 °C with a continuous supply of 5% CO2. Electrochemical impedance spectroscopy measurements indicate a formation of a new layer on the surface of the NP-coated sample upon 28 days immersion in DMEM. Scanning electron microscopy (SEM) and X-ray spectroscopy confirm that the surface of the NP-coated Ti-6Al-4V shows a complete coverage by a Ca-phosphate layer in contrast to the non-coated Ti-6Al-4V alloy. Hence, the TiO2-NP coating strongly enhances biomimetic apatite formation on the alloy surface. In addition, the TiO2-NP coating can efficiently reduce Al-release from the alloy, for which the bare Ti-6Al-4V alloy is significant for at least 28 days of immersion in DMEM.

  6. Thermal Modeling and Simulation of Electron Beam Melting for Rapid Prototyping on Ti6Al4V Alloys

    NASA Astrophysics Data System (ADS)

    Neira Arce, Alderson

    To be a viable solution for contemporary engineering challenges, the use of titanium alloys in a wider range of applications requires the development of new techniques and processes that are able to decrease production cost and delivery times. As a result, the use of material consolidation in a near-net-shape fashion, using dynamic techniques like additive manufacturing by electron beam selective melting EBSM represents a promising method for part manufacturing. However, a new product material development can be cost prohibitive, requiring the use of computer modeling and simulation as a way to decrease turnaround time. To ensure a proper representation of the EBSM process, a thermophysical material characterization and comparison was first performed on two Ti6Al4V powder feedstock materials prepared by plasma (PREP) and gas atomized (GA) processes. This evaluation comprises an evaluation on particle size distribution, density and powder surface area, collectively with the temperature dependence on properties such as heat capacity, thermal diffusivity, thermal conductivity and surface emissivity. Multiple techniques were employed in this evaluation, including high temperature differential scanning calorimetry (HT-DSC), laser flash analysis (LFA), infrared remote temperature analysis (IR-Thermography), laser diffraction, liquid and gas pycnometry using mercury and krypton adsorption respectively. This study was followed by the review of complementary strategies to simulate the temperature evolution during the EBSM process, using a finite element analysis package called COMSOL Multiphysics. Two alternatives dedicated to representing a moving heat source (electron beam) and the powder bed were developed using a step-by-step approximation initiative. The first method consisted of the depiction of a powder bed discretized on an array of domains, each one representing a static melt pool, where the moving heat source was illustrated by a series of time dependant selective

  7. Are new TiNbZr alloys potential substitutes of the Ti6Al4V alloy for dental applications? An electrochemical corrosion study.

    PubMed

    Ribeiro, Ana Lúcia Roselino; Hammer, Peter; Vaz, Luís Geraldo; Rocha, Luís Augusto

    2013-12-01

    The main aim of this work was to assess the electrochemical behavior of new Ti35Nb5Zr and Ti35Nb10Zr alloys in artificial saliva at 37 °C to verify if they are indicated to be used as biomaterials in dentistry as alternatives to Ti6Al4V alloys in terms of corrosion protection efficiency of the material. Electrochemical impedance spectroscopy (EIS) experiments were carried out for different periods of time (0.5-216 h) in a three-electrode cell, where the working electrode (Ti alloys) was exposed to artificial saliva at 37 °C. The near-surface region of the alloys was investigated using x-ray photoelectron spectroscopy (XPS). All alloys exhibited an increase in corrosion potential with the immersion time, indicating the growth and stabilization of the passive film. Ti35Nb5Zr and Ti6Al4V alloys had their EIS results interpreted by a double-layer circuit, while the Ti35Nb10Zr alloy was modeled by a one-layer circuit. In general, the new TiNbZr alloys showed similar behavior to that observed for the Ti6Al4V. XPS results suggest, in the case of the TiNbZr alloys, the presence of a thicker passive layer containing a lower fraction of TiO2 phase than that of Ti6Al4V. After long-term immersion, all alloys develop a calcium phosphate phase on the surface. The new TiNbZr alloys appear as potential candidates to be used as a substitute to Ti6Al4V in the manufacturing of dental implant-abutment sets. PMID:24280708

  8. Thermal oxidation of medical Ti6Al4V blasted with ceramic particles: Effects on the microstructure, residual stresses and mechanical properties.

    PubMed

    Lieblich, M; Barriuso, S; Multigner, M; González-Doncel, G; González-Carrasco, J L

    2016-02-01

    Roughening of Ti6Al4V by blasting with alumina or zirconia particles improves the mechanical fixation of implants by increasing the surface area available for bone/implant apposition. Additional thermal oxidation treatments of the blasted alloy have already shown to be a complementary low-cost solution to enhancing the in vitro biocompatibility and corrosion resistance of the alloy. In this work, the effects of oxidation treatment on a grit blasted Ti6Al4V biomedical alloy have been analysed in order to understand the net effect of the combined treatments on the alloy fatigue properties. Synchrotron radiation diffraction experiments have been performed to measure residual stresses before and after the treatments and microstructural and hardness changes have been determined. Although blasting of Ti6Al4V with small spherical zirconia particles increases the alloy fatigue resistance with respect to unblasted specimens, fatigue strength after oxidation decreases below the unblasted value, irrespective of the type of particle used for blasting. Moreover, at 700°C the as-blasted compressive residual stresses (700MPa) are not only fully relaxed but even moderate tensile residual stresses, of about 120MPa, are found beneath the blasted surfaces. Contrary to expectations, a moderate increase in hardness occurs towards the blasted surface after oxidation treatments. This can be attributed to the fact that grit blasting modifies the crystallographic texture of the Ti6Al4V shifting it to a random texture, which affects the hardness values as shown by additional experiments on cold rolled samples. The results indicate that the oxidation treatment performed to improve biocompatibility and corrosion resistance of grit blasted Ti6Al4V should be carried out with caution since the alloy fatigue strength can be critically diminished below the value required for high load-bearing components. PMID:26458115

  9. Understanding the Role of Hot Isostatic Pressing Parameters on the Microstructural Evolution of Ti-6Al-4V and Inconel 718 Fabricated by Electron Beam Melting

    SciTech Connect

    Peter, William H.; Nandwana, Peeyush; Kirka, Michael M.; Dehoff, Ryan R.; Sames, William; Erdman, III, Donald L.; Eklund, Anders; Howard, Ron

    2015-04-01

    In this project, Avure and ORNL evaluated the influence of hot isostatic pressing (HIP) and thermal cycling as standalone post processing techniques on the microstructure of electron beam powder bed deposited Ti-6Al-4V and Inconel 718 alloys. Electron beam powder bed deposition is an effective technology for fabricating complex net shape components that cannot be manufactured with conventional processes. However, material deposited by this technology results in columnar grain growth which is detrimental for many applications. For Ti-6Al-4V, it has been found that thermal cycling alone is not sufficient to breakdown the columnar microstructure that is typical of electron beam powder bed technology. HIP, on the other hand, has the potential to be an effective technique to break down the columnar microstructure of Ti-6Al-4V into a more equiaxed and refined β grain structure, and provide a more homogeneous microstructure compared to the thermally cycled samples. Overall, the project showed that hot isostatic pressing reduced/eliminated porosity in both Ti-6Al-4V and Inconel 718 However, based on the unique thermal cycle and the application of pressure in the HIP vessel, Ti-6Al-4V e-beam deposited microstructures were modified from columnar grain growth to equiaxed microstructures; a significant outcome to this collaboration. Inconel 718, on the other hand, shows no change in the macrostructure as a result of the current HIP cycle based on the thermal history, and would require further investigation. Though the results of HIP cycle were very good at changing the microstructure, further development in optimizing the post heat treatments and HIP cycles is required to improve mechanical properties.

  10. Growth of aluminum-free porous oxide layers on titanium and its alloys Ti-6Al-4V and Ti-6Al-7Nb by micro-arc oxidation.

    PubMed

    Duarte, Laís T; Bolfarini, Claudemiro; Biaggio, Sonia R; Rocha-Filho, Romeu C; Nascente, Pedro A P

    2014-08-01

    The growth of oxides on the surfaces of pure Ti and two of its ternary alloys, Ti-6Al-4V and Ti-6Al-7Nb, by micro-arc oxidation (MAO) in a pH 5 phosphate buffer was investigated. The primary aim was to form thick, porous, and aluminum-free oxide layers, because these characteristics favor bonding between bone and metal when the latter is implanted in the human body. On Ti, Ti-6Al-4 V, and Ti-6Al-7Nb, the oxides exhibited breakdown potentials of about 200 V, 130 V, and 140 V, respectively, indicating that the oxide formed on the pure metal is the most stable. The use of the MAO procedure led to the formation of highly porous oxides, with a uniform distribution of pores; the pores varied in size, depending on the anodizing applied voltage and time. Irrespective of the material being anodized, Raman analyses allowed us to determine that the oxide films consisted mainly of the anatase phase of TiO2, and XPS results indicated that this oxide is free of Al and any other alloying element. PMID:24907769

  11. Effects of Dextrose and Lipopolysaccharide on the Corrosion Behavior of a Ti-6Al-4V Alloy with a Smooth Surface or Treated with Double-Acid-Etching

    PubMed Central

    Faverani, Leonardo P.; Assunção, Wirley G.; de Carvalho, Paulo Sérgio P.; Yuan, Judy Chia-Chun; Sukotjo, Cortino; Mathew, Mathew T.; Barao, Valentim A.

    2014-01-01

    Diabetes and infections are associated with a high risk of implant failure. However, the effects of such conditions on the electrochemical stability of titanium materials remain unclear. This study evaluated the corrosion behavior of a Ti-6Al-4V alloy, with a smooth surface or conditioned by double-acid-etching, in simulated body fluid with different concentrations of dextrose and lipopolysaccharide. For the electrochemical assay, the open-circuit-potential, electrochemical impedance spectroscopy, and potentiodynamic test were used. The disc surfaces were characterized by scanning electron microscopy and atomic force microscopy. Their surface roughness and Vickers microhardness were also tested. The quantitative data were analyzed by Pearson's correlation and independent t-tests (α = 0.05). In the corrosion parameters, there was a strong lipopolysaccharide correlation with the Ipass (passivation current density), Cdl (double-layer capacitance), and Rp (polarization resistance) values (p<0.05) for the Ti-6Al-4V alloy with surface treatment by double-acid-etching. The combination of dextrose and lipopolysaccharide was correlated with the Icorr (corrosion current density) and Ipass (p<0.05). The acid-treated groups showed a significant increase in Cdl values and reduced Rp values (p<0.05, t-test). According to the topography, there was an increase in surface roughness (R2 = 0.726, p<0.0001 for the smooth surface; R2 = 0.405, p = 0.036 for the double-acid-etching-treated surface). The microhardness of the smooth Ti-6Al-4V alloy decreased (p<0.05) and that of the treated Ti-6Al-4V alloy increased (p<0.0001). Atomic force microscopy showed changes in the microstructure of the Ti-6Al-4V alloy by increasing the surface thickness mainly in the group associated with dextrose and lipopolysaccharide. The combination of dextrose and lipopolysaccharide affected the corrosion behavior of the Ti-6Al-4V alloy surface treated with double-acid-etching. However, no

  12. Fracture characteristics of Ti-6Al-4V and Ti-5Al-2.5Fe with refined microstructure using hydrogen

    NASA Astrophysics Data System (ADS)

    Niinomi, M.; Gong, B.; Kobayashi, T.; Ohyabu, Y.; Toriyama, O.

    1995-05-01

    The hydrogenation behavior of Ti-6Al-4V, with the starting microstructures of coarse equiaxed α and coarse Widmanstätten α, respectively, was investigated under a hydrogen pressure of 0.1 MPa at temperatures between 843 and 1123 K. The hydrogen content was determined as a function of hydrogenation time, hydrogenation temperature, and hydrogen flow rate. The phases presented in the alloy of after hydrogenation were determined with X-ray and electron diffraction analysis in order to define the effect of Thermochemical Processing (TCP) on the microstructure of the alloy. Mechanical properties and fracture toughness of Ti-6Al-4V and Ti-5Al-2.5Fe subjected to the various TCP were then investigated. Hydrogenation of Ti-6Al-4V with the starting microstructure of coarse equiaxed α at 1023 K, just below hydrogen saturated β (denoted β″ (H)) transus temperature, produces a microstructure of a, orthohombic martensite (denoted α″ (H)) and β (H). Hydrogenation at 1123 K, above β (H) transus, results in a microstructure of α″ (H) and β (H). Microstructure refinement during TCP results mainly from decomposition of α″ (H) and ;β (H) into a fine mixture of α + β during dehydrogenation. An alternative TCP method is below β (H) transus hydrogenation (BTH), consisting of hydrogenation of the alloy below the hydrogenated β (H) transus temperature, air cooling to room temperature, and dehydrogenation at a lower temperature, which is found to improve mechanical properties significantly over a conventional TCP treatment. Compared with the untreated material, the BTH treatment increases the yield strength and increases the ultimate tensile strength significantly without decreasing the tensile elongation in the starting microstructure of coarse equiaxed α or with a little decrease in the tensile elongation in the starting microstructure of coarse Widmanstätten α, although the conventional TCP treatment results in a large decrease in elongation over the

  13. Effect of Micrometer-Scale Roughness of the Surface of Ti6Al4V Pedicle Screws in Vitro and in Vivo

    PubMed Central

    Schwartz, Zvi; Raz, Perry; Zhao, Ge; Barak, Yael; Tauber, Michael; Yao, Hai; Boyan, Barbara D.

    2008-01-01

    Background: Titanium implants that have been grit-blasted and acid-etched to produce a rough microtopography support more bone integration than do smooth-surfaced implants. In vitro studies have suggested that this is due to a stimulatory effect on osteoblasts. It is not known if grit-blasted and acid-etched Ti6Al4V implants also stimulate osteoblasts and increase bone formation clinically. In this study, we examined the effects of micrometer-scale-structured Ti6Al4V surfaces on cell responses in vitro and on tissue responses in vivo. Methods: Ti6Al4V disks were either machined to produce smooth surfaces with an average roughness (Ra) of 0.2 μm or grit-blasted, resulting in an Ra of 2.0, 3.0, or 3.3 μm. Human osteoblast-like cells were cultured on the disks and on tissue culture polystyrene. The cell number, markers of osteoblast differentiation, and levels of local factors in the conditioned media were determined at confluence. In addition, Ti6Al4V pedicle screws with smooth or rough surfaces were implanted into the L4 and L5 vertebrae of fifteen two-year-old sheep. Osteointegration was evaluated at twelve weeks with histomorphometry and on the basis of removal torque. Results: The cell numbers on the Ti6Al4V surfaces were lower than those on the tissue culture polystyrene; the effect was greatest on the roughest surface. The alkaline-phosphatase-specific activity of cell lysates was decreased in a surface-dependent manner, whereas osteocalcin, prostaglandin E2, transforming growth factor-β1, and osteoprotegerin levels were higher on the rough surfaces. Bone-implant contact was greater around the rough-surfaced Ti6Al4V screws, and the torque needed to remove the rough screws from the bone was more than twice that required to remove the smooth screws. Conclusions: Increased micrometer-scale surface roughness increases osteoblast differentiation and local factor production in vitro, which may contribute to increased bone formation and osteointegration in vivo

  14. Stress-corrosion crack-growth study of titanium alloy Ti-6Al-4V exposed to freon PCA and nitrogen tetroxide MON-1

    NASA Technical Reports Server (NTRS)

    Bjorklund, R. A.

    1983-01-01

    An experimental fracture mechanics program was performed to determine the stress corrosion crack growth sensitivity of the propellant tank material, titanium alloy Ti-6Al-4V, for aerospace satellite applications involving long term exposure to Freon PCA and nitrogen tetroxide MON-1. Sustained load tests were made at a 49 C (120 F) constant temperature using thin gauge tensile test specimens containing semielliptical surface flaws. Test specimen types included parent metal, center of weld, and weld heat affected zone. It was concluded that Ti-6Al-4V alloy is not adversely affected in a stress environment when exposed to Freon PCA for 1000 hours followed by exposure to nitrogen tetroxide MON-1 for 2000 hours at stress levels up to 80% of the experimental critical plane strain stress intensity factor.

  15. Effects of compaction pressure and particle shape on the porosity and compression mechanical properties of sintered Ti6Al4V powder compacts for hard tissue implantation.

    PubMed

    Güden, Mustafa; Celik, Emrah; Hizal, Alpay; Altindiş, Mustafa; Cetiner, Sinan

    2008-05-01

    Sintered Ti6Al4V powder compacts potentially to be used in implant applications were prepared using commercially available spherical and angular powders (100-200 mum) within the porosity range of 34-54%. Cylindrical green powder compacts were cold compacted at various pressures and then sintered at 1200 degrees C for 2 h. The final percent porosity and mean pore sizes were determined as functions of the applied compaction pressure and powder type. The mechanical properties were investigated through compression testing. Results have shown that yield strength of the powder compacts of 40-42% porosity was comparable with that of human cortical bone. As compared with previously investigated Ti powder compacts, Ti6Al4V powder compacts showed higher strength at similar porosity range. Microscopic observations on the failed compact samples revealed that failure occurred primarily by the separation of interparticle bond regions in the planes 45 degrees to the loading axis. PMID:18076095

  16. Free Radical Production in Immune Cell Systems Induced by Ti, Ti6Al4V and SS Assessed by Chemiluminescence Probe Pholasin Assay

    PubMed Central

    P. Cachinho, Sandra C.; Pu, Fanrong

    2012-01-01

    The oxidative burst of human blood cells in the presence of different metal materials was investigated using chemiluminescence assay. Commercial pure titanium (Ti), titanium alloy (Ti6Al4V), and stainless steel 316L (SS) in particulate form with <20 μm in size were used. The effect of particulate materials opsonisation on the upregulation of the respiratory burst production by blood cells was also assessed. The largest chemiluminescence response was achieved after simultaneous injection of the stimulants fMLP+PMA. Moreover, Ti and SS induced a greater inflammatory reaction compared to Ti6Al4V, since the respiratory burst mounted was higher for both materials after opsonisation treatment. These results suggest that in vitro chemiluminescence response and respiratory burst measurements proved to be composition and treatment dependent. PMID:22778739

  17. INFLUENCE OF THE FINAL TEMPERATURE OF INVESTMENT HEALTING ON THE TENSILE STRENGTH AND VICKERS HARDNESS OF CP TI AND TI-6AL-4V ALLOY

    PubMed Central

    Oliveira, Pedro César Garcia; Adabo, Gelson Luis; Ribeiro, Ricardo Faria; da Rocha, Sicknan Soares; Ávila, Fabiano Araújo; do Valle, Accácio Lins

    2007-01-01

    The aim of the work was to evaluate the influence of the temperature of investment healting on the tensile strength and Vickers hardness of CP Ti and Ti-6Al-4V alloy casting. Were obtained for the tensile strength test dumbbell rods that were invested in the Rematitan Plus investment and casting in the Discovery machine cast. Thirty specimens were obtained, fiftten to the CP Titanium and fifteen to the Ti-6Al-4V alloy, five samples to each an of the three temperatures of investment: 430°C (control group), 480°C and 530°C. The tensile test was measured by means of a universal testing machine, MTS model 810, at a strain of 1.0 mm/min. After the tensile strenght test the specimens were secctioned, embedded and polished to hardness measurements, using a Vickers tester, Micromet 2100. The means values to tensile tests to the temperatures 430°C, 480 and 530: CP Ti (486.1 – 501.16 – 498.14 –mean 495.30 MPa) and Ti-6Al-4V alloy (961.33 – 958.26 – 1005.80 – mean 975.13 MPa) while for the Vickers hardness the values were (198.06, 197.85, 202.58 – mean 199.50) and (352.95, 339.36, 344.76 – mean 345.69), respectively. The values were submitted to Analysis of Variance (ANOVA) and Tukey,s Test that indicate differences significant only between the materials, but not between the temperature, for both the materias. It was conclued that increase of the temperature of investment its not chance the tensile strength and the Vickers hardness of the CP Titanium and Ti-6Al-4V alloy. PMID:19089099

  18. A comparative study on biodegradation and mechanical properties of pressureless infiltrated Ti/Ti6Al4V-Mg composites.

    PubMed

    Esen, Ziya; Bütev, Ezgi; Karakaş, M Serdar

    2016-10-01

    The mechanical response and biodegradation behavior of pressureless Mg-infiltrated Ti-Mg and Ti6Al4V-Mg composites were investigated by compression and simulated body fluid immersion tests, respectively. Prior porous preforms were surrounded uniformly with magnesium as a result of infiltration and the resultant composites were free of secondary phases and intermetallics. Although the composites' compressive strengths were superior compared to bone, both displayed elastic moduli similar to that of cortical bone and had higher ductility with respect to their starting porous forms. However, Ti-Mg composites were unable to preserve their mechanical stabilities during in-vitro tests such that they fractured in multiple locations within 15 days of immersion. The pressure generated by H2 due to rapid corrosion of magnesium caused failure of the Ti-Mg composites through sintering necks. On the other hand, the galvanic effect seen in Ti6Al4V-Mg was less severe compared to that of Ti-Mg. The degradation rate of magnesium in Ti6Al4V-Mg was slower, and the composites were observed to be mechanically stable and preserved their integrities over the entire 25-day immersion test. Both composites showed bioinert and biodegradable characteristics during immersion tests and magnesium preferentially corroded leaving porosity behind while Ti/Ti6Al4V remained as a permanent scaffold. The porosity created by degradation of magnesium was refilled by new globular agglomerates. Mg(OH)2 and CaHPO4 phases were encountered during immersion tests while MgCl2 was detected during only the first 5 days. Both composites were classified as bioactive since the precipitation of CaHPO4 phase is known to be precursor of hydroxyapatite formation, an essential requirement for an artificial material to bond to living bone. PMID:27442919

  19. A Comparison in Mechanical Properties of Cermets of Calcium Silicate with Ti-55Ni and Ti-6Al-4V Alloys for Hard Tissues Replacement

    PubMed Central

    Pramanik, Sumit; Shirazi, Seyed Farid Seyed; Mehrali, Mehdi; Yau, Yat-Huang; Abu Osman, Noor Azuan

    2014-01-01

    This study investigated the impact of calcium silicate (CS) content on composition, compressive mechanical properties, and hardness of CS cermets with Ti-55Ni and Ti-6Al-4V alloys sintered at 1200°C. The powder metallurgy route was exploited to prepare the cermets. New phases of materials of Ni16Ti6Si7, CaTiO3, and Ni31Si12 appeared in cermet of Ti-55Ni with CS and in cermet of Ti-6Al-4V with CS, the new phases Ti5Si3, Ti2O, and CaTiO3, which were emerged during sintering at different CS content (wt%). The minimum shrinkage and density were observed in both groups of cermets for the 50 and 100 wt% CS content, respectively. The cermets with 40 wt% of CS had minimum compressive Young's modulus. The minimum of compressive strength and strain percentage at maximum load were revealed in cermets with 50 and 40 wt% of CS with Ti-55Ni and Ti-6Al-4V cermets, respectively. The cermets with 80 and 90 wt% of CS showed more plasticity than the pure CS. It concluded that the composition and mechanical properties of sintered cermets of Ti-55Ni and Ti-6Al-4V with CS significantly depend on the CS content in raw cermet materials. Thus, the different mechanical properties of the cermets can be used as potential materials for different hard tissues replacements. PMID:25538954

  20. Sulfonate groups grafted on Ti6Al4V favor MC3T3-E1 cell performance in serum free medium conditions.

    PubMed

    Felgueiras, Helena; Migonney, Véronique

    2014-06-01

    Ten years ago, we synthesized "bioactive model polymers" bearing sulfonate groups and proposed a mechanism of their modulation effect at different steps of the cell response. Then, we set up the grafting of polymers bearing sulfonate on Ti6Al4V surfaces by a grafting "from" technique making sure of the creation of covalent bonds between the grafted polymer and the Ti6Al4V surface. We have checked and confirmed the positive effect of grafted sulfonate groups on the osteoblastic cell response in vivo and in vitro but we did not elucidate the mechanism. The aim of this basic work consists first in investigating the role of sulfonate groups in the presence and in the absence of proteins at early stages of the osteointegration process on poly(sodium styrene sulfonate) poly(NaSS) grafted and ungrafted Ti6Al4V surfaces, in vitro. To understand the role of poly(NaSS) grafted chains on osteoblast-like cell response and to confirm/elucidate the importance of fetal bovine serum (FBS) proteins in the culture medium, MC3T3-E1 cells were seeded onto poly(NaSS) grafted and non-grafted Ti6Al4V surfaces. Cultures were carried out in a complete (10% FBS) and in a non-complete medium (without FBS). Cell viability assay, cell attachment number and cell adhesion strength were followed up to 3days of culture. The presence of proteins enhanced cell growth and development whatever the surface and the presence of sulfonate groups enhanced the cell attachment even in the absence of proteins, which suggests and confirms that the sulfonate groups can modify the activity of cells such as the secretion of binding proteins. Statistical differences were found in the attachment strength tests on poly(NaSS) grafted and ungrafted surfaces and showed that the sulfonate groups play an important role in the cell resistance to shear stress. PMID:24863216

  1. Phase Transformations and Formation of Ultra-Fine Microstructure During Hydrogen Sintering and Phase Transformation (HSPT) Processing of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Sun, Pei; Fang, Zhigang Zak; Koopman, Mark; Xia, Yang; Paramore, James; Ravi Chandran, K. S.; Ren, Yang; Lu, Jun

    2015-12-01

    The hydrogen sintering and phase transformation (HSPT) process is a novel powder metallurgy method for producing Ti alloys, particularly the Ti-6Al-4V alloy, with ultra-fine microstructure in the as-sintered state. The ultra-fine microstructure is obtained as a direct result of the use of H2 gas during sintering. The refinement of the microstructure during HSPT is similar to that of thermal hydrogen processing (THP) of bulk Ti alloys. For both THP and HSPT of Ti-6Al-4V alloy, the mechanisms of the grain refinement depend on the phase equilibria and phase transformations in the presence of hydrogen, which are surprisingly still not well established to date and are still subjected to research and debate. In recent work by the present authors, a pseudo-binary phase diagram of (Ti-6Al-4V)-H has been determined by using in situ synchrotron XRD and TGA/DSC techniques. Aided by this phase diagram, the current paper focuses on the series of phase transformations during sintering and cooling of Ti-6Al-4V in a hydrogen atmosphere and the mechanisms for the formation of the ultra-fine microstructures obtained. Using experimental techniques, including in situ synchrotron XRD, SEM, EBSD, and TEM, the microstructural refinement was found to be the result of (1) the precipitation of ultra-fine α/α2 within coarse β grains during an isothermal hold at intermediate temperatures, and (2) the eutectoid transformation of β → α + δ at approximately 473 K (200 °C).

  2. A review article: The mechanical properties and the microstructural behaviour of laser metal deposited Ti-6Al-4V and TiC composite

    NASA Astrophysics Data System (ADS)

    Erinosho, Mutiu F.; Akinlabi, Esther T.

    2016-03-01

    Titanium alloy (Ti-6Al-4V) Grade 5 has been regarded as the most useful alloy for the aerospace applications, due to their light weight properties. Today, laser technology is an energetic process in which the beam ejected can travel a longer distance and spot on the focused surface. The combination of metallic powder and laser beam has been used concurrently to form a solid figure. However, this combination has generated a permanently solidified metallurgical bonding between the laser-deposited metallic powders. Several research works have been conducted to improve the mechanical properties of the primary alloy, Ti-6Al-4V. This article conversely highlights the series of work that have been conducted on improving the mechanical properties and microstructures of the primary alloy with the addition of titanium carbide (TiC). The Ti-6Al-4V alloy has been widely selected in most critical part of a component. Their reinforcement with TiC composite particle has been achieved successfully through the optimal usage of laser technology. The characteristics of the reinforced component have vehemently improved the mechanical properties such as the tensile strength, wear resistance, fracture toughness and hardness; as well as the morphologies and phases of the microstructures.

  3. Evaluation of Orientation Dependence of Fracture Toughness and Fatigue Crack Propagation Behavior of As-Deposited ARCAM EBM Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Seifi, Mohsen; Dahar, Matthew; Aman, Ron; Harrysson, Ola; Beuth, Jack; Lewandowski, John J.

    2015-03-01

    This preliminary work documents the effects of test orientation with respect to build and beam raster directions on the fracture toughness and fatigue crack growth behavior of as-deposited EBM Ti-6Al-4V. Although ASTM/ISO standards exist for determining the orientation dependence of various mechanical properties in both cast and wrought materials, these standards are evolving for materials produced via additive manufacturing (AM) techniques. The current work was conducted as part of a larger America Makes funded project to begin to examine the effects of process variables on the microstructure and fracture and fatigue behavior of AM Ti-6Al-4V. In the fatigue crack growth tests, the fatigue threshold, Paris law slope, and overload toughness were determined at different load ratios, R, whereas fatigue precracked samples were tested to determine the fracture toughness. The as-deposited material exhibited a fine-scale basket-weave microstructure throughout the build, and although fracture surface examination revealed the presence of unmelted powders, disbonded regions, and isolated porosity, the resulting mechanical properties were in the range of those reported for cast and wrought Ti-6Al-4V. Remote access and control of testing was also developed at Case Western Reserve University to improve efficiency of fatigue crack growth testing.

  4. H2O2/HCl and heat-treated Ti-6Al-4V stimulates pre-osteoblast proliferation and differentiation.

    PubMed

    Shi, Geng-sheng; Ren, Ling-fei; Wang, Lin-zhi; Lin, Hai-sheng; Wang, Sha-bin; Tong, Yong-qing

    2009-09-01

    The purpose of the present study was to evaluate the bioactivity of chemical treatment of titanium alloy (Ti-6Al-4V) in vitro. Smooth-surface discs of Ti-6Al-4V were used in this study. Sandblasted, dual acid-etched and H(2)O(2)/HCl heat-treated discs were set as test group, and sandblasted, dual acid-etched discs as control group. SEM and XRD analysis revealed a porous anatase gel layer on rough surface in the test group and a rough surface in the control group. Mouse pre-osteoblasts (MC3T3-E1 cells) were cultured on these 2 group discs, and then cell proliferation and differentiation were examined 4 days, 7 days, and 14 days after cell seeding. Cell proliferation was greatly stimulated at all time points when cultured in test group (P < .05). The alkaline phosphatase (ALP) activity and osteocalcin (OC) production were much higher in the test group compared with the control group at every time point investigated (P < .05). Furthermore, in the test group, the expressions of alkaline phosphatase-2, osteocalcin, and collagen type I alpha 1 mRNAs were significantly up-regulated as compared with those in the control group (P < .05 or P < .01). The results suggested that H(2)O(2)/HCl and heat-treatment might facilitate better integration of Ti-6Al-4V implants with bone. PMID:19716504

  5. 3D finite element simulation of microstructure evolution in blade forging of Ti-6Al-4V alloy based on the internal state variable models

    NASA Astrophysics Data System (ADS)

    Luo, Jiao; Wu, Bin; Li, Miao-Quan

    2012-02-01

    The physically-based internal state variable (ISV) models were used to describe the changes of dislocation density, grain size, and flow stress in the high temperature deformation of titanium alloys in this study. The constants of the present models could be identified based on experimental results, which were conducted at deformation temperatures ranging from 1093 K to 1303 K, height reductions ranging from 20% to 60%, and the strain rates of 0.001, 0.01, 0.1, 1.0, and 10.0 s-1. The physically-based internal state variable models were implemented into the commercial finite element (FE) code. Then, a three-dimensional (3D) FE simulation system coupling of deformation, heat transfer, and microstructure evolution was developed for the blade forging of Ti-6Al-4V alloy. FE analysis was carried out to simulate the microstructure evolution in the blade forging of Ti-6Al-4V alloy. Finally, the blade forging tests of Ti-6Al-4V alloy were performed to validate the results of FE simulation. According to the tensile tests, it is seen that the mechanical properties, such as tensile strength and elongation, satisfy the application requirements well. The maximum and minimum differences between the calculated and experimental grain size of primary α phase are 11.71% and 4.23%, respectively. Thus, the industrial trials show a good agreement with FE simulation of blade forging.

  6. Investigation of the Workability and Response of Ti-6Al-4V Titanium alloys at Lower Elevated Temperature and Higher Strain Rate

    SciTech Connect

    Huang, Cindy Xiaohui; Lim, Chao Voon; Castagne, Sylvie

    2011-05-04

    Titanium and its alloys have a wide range of applications in various industries such as aerospace, medical, automotive and even commercial products. However, formability of titanium alloys has always been an issue. This study presents the results of an investigation on the workability and response of Ti-6Al-4V deformed at different strain rates and lower elevated temperatures with different initial microstructures. Compression tests of cylindrical specimens were performed at various temperatures (300 deg. C, 400 deg. C, 450 deg. C, 500 deg. C) and at different strain rates (0.001 s{sup -1}, 0.02 s{sup -1} and 0.1 s{sup -1}). The effects of strain rate, temperature and initial microstructure on the workability of the Ti alloy were investigated. Based on these experimental results, workability maps for the respective initial microstructures were developed. Results showed that temperature played an important role in the formability of Ti-6Al-4V titanium alloys unlike strain rate. In addition, feasibility study on Multi-Directional Forging (MDF) was performed and positive results were obtained. It was demonstrated that Ti-6Al-4V titanium alloys can undergo severe plastic deformation at lower elevated temperature (400-500 deg. C) and at a higher strain rate of 0.1 s{sup -1}.

  7. The Nature of Tensile Ductility as Controlled by Extreme-Sized Pores in Powder Metallurgy Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, P.; Ravi Chandran, K. S.; Cao, F.; Koopman, M.; Fang, Z. Zak

    2016-05-01

    Tensile properties of Ti-6Al-4V titanium alloy, sintered by a new process (sintering, phase transformation, and dehydrogenation of titanium hydride compacts, termed HSPT process), were investigated to determine how the sintering pores influence the tensile strength and ductility. It was found that the ductility in the sintered alloy is severely affected by the size of the largest pore, referred here as extreme-sized pore, even when the average volume fraction of porosity is nearly constant between a large number of samples. It is shown that the rapid decrease in ductility, with an increase in the extreme pore size, is caused by strain localization around the extreme-sized pore and early crack initiation. This crack initiation leads to fracture of the plane containing the pore thereby limiting the extent of uniform plastic strain that can be attained before fracture. Interestingly, the strength properties are, however, found to be independent of the size of the extreme-sized pore. The results are explained on the basis of stress concentration and strain localization around the extreme-sized pores. The work also reveals that if the extreme-sized pores are eliminated, PM Ti-6Al-4V alloy with high strength (~1100 MPa) and good ductility (~12 pct), which is easily comparable to a wrought Ti-6Al-4V alloy, can be achieved even at oxygen levels up to 0.4 wt pct.

  8. Free-form-fabricated commercially pure Ti and Ti6Al4V porous scaffolds support the growth of human embryonic stem cell-derived mesodermal progenitors.

    PubMed

    de Peppo, G M; Palmquist, A; Borchardt, P; Lennerås, M; Hyllner, J; Snis, A; Lausmaa, J; Thomsen, P; Karlsson, C

    2012-01-01

    Commercially-pure titanium (cp-Ti) and the titanium-aluminum-vanadium alloy (Ti6Al4V) are widely used as reconstructive implants for skeletal engineering applications, due to their good mechanical properties, biocompatibility and ability to integrate with the surrounding bone. Electron beam melting technology (EBM) allows the fabrication of customized implants with tailored mechanical properties and high potential in the clinical practice. In order to augment the interaction with the biological tissue, stem cells have recently been combined with metallic scaffolds for skeletal engineering applications. We previously demonstrated that human embryonic stem cell-derived mesodermal progenitors (hES-MPs) hold a great potential to provide a homogeneous and unlimited supply of cells for bone engineering applications. This study demonstrates the effect of EBM-fabricated cp-Ti and Ti6Al4V porous scaffolds on hES-MPs behavior, in terms of cell attachment, growth and osteogenic differentiation. Displaying different chemical composition but similar surface properties, EBM-fabricated cp-Ti and Ti6Al4V scaffolds supported cell attachment and growth, and did not seem to alter the expression of genes involved in osteogenic differentiation and affect the alkaline phosphatase activity. In conclusion, interfacing hES-MPs to EBM-fabricated scaffolds may represent an interesting strategy for design of third-generation biomaterials, with the potential to promote implant integration in clinical conditions characterized by poor bone quality. PMID:22262956

  9. Effect of laser power on the microstructural behaviour and strength of modified laser deposited Ti6Al4V+Cu alloy for medical application

    NASA Astrophysics Data System (ADS)

    Erinosho, Mutiu F.; Akinlabi, Esther T.

    2016-03-01

    The excellent biocompatibility property of Grade 5 titanium alloy has made its desirability largely increasing in the field of biomedical. The titanium alloy (Ti6Al4V) was modified with the addition of 3 weight percent (wt %) copper via a laser deposition process using the Ytterbium fiber laser with a wavelength of 1.047 μm. Therefore, this paper presents the effect of laser power on the microstructural behaviour and strength of the modified Ti6Al4V+Cu alloy. The laser powers were varied between 600 W and 1600 W respectively while all other parameters such as the scanning speed, powder flow rates and gas flow rates were kept constant. The melt pool and width of the deposited alloy increases as the laser power was increased. The α-lamella was observed to be finer at low laser power, and towards the fusion zone, Widmanstettan structures were fused and become smaller; and showing an evidence of α-martensite phases. The strength of the modified alloy was derived from the hardness values. The strength was observed to increase initially to a point as the laser power increases and afterwards decreased as the laser power was further increased. The improved Ti6Al4V+Cu alloy can be anticipated for biomedical application.

  10. SiO2-CaO-K2O coatings on alumina and Ti6Al4V substrates for biomedical applications.

    PubMed

    Vitale-Brovarone, C; Verné, E

    2005-09-01

    Alumina and Ti6Al4V alloys are widely used for orthopedics and dental applications due to their good mechanical properties and biocompatibility. Unfortunately they can not provide a satisfactory osteointegration when implanted. In fact, both alumina and Ti6Al4V are not bioactive and thus they can only guarantee a morphological fixation with the surrounding tissues without a suitable chemical anchorage. Aiming to impart bioactive properties to these materials a coating can be proposed. At this purpose, a bioactive glass belonging to the SiO2-CaO-K2O system was selected and prepared. This glass, named SCK, possess a thermal expansion coefficient matching with the alumina (8.5x 10(- 6)/ degrees C) and Ti6Al4V (9 x 10(- 6)/ degrees C) ones and thus is a good candidate to produce coatings on both of them. Simple and low-cost enameling and glazing techniques were used to realize the coatings. Structural, morphological and compositional characterizations of the coatings were carried out by means of X-ray diffraction, optical and scanning microscopy and compositional analyses. The in vitro properties of the coatings were investigated by soaking them in a simulated body fluid (SBF) in order to study the precipitation, on their surfaces, of a biologically active layer of hydroxylapatite (HAp). PMID:16167116

  11. First insight on the impact of an osteoblastic layer on the bio-tribocorrosion performance of Ti6Al4V hip implants.

    PubMed

    Runa, M J; Mathew, M T; Fernandes, M H; Rocha, L A

    2015-01-01

    In uncemented Ti6Al4V hip implants, the bone-stem interface is subjected to cyclic loading motion driven by the daily activities of the patients, which may lead to the complete failure of the implant in the long term. It may also compromise the proliferation and differentiation processes of osteoblastic cells (bone-forming cells). The main objective of this work is to approach for the first time the role of these organic materials on the bio-tribocorrosion mechanisms of cultured Ti6Al4V alloys. The colonized materials with MG63 osteoblastic-like cells were characterized through cell viability/proliferation and enzymatic activity. Tribocorrosion tests were performed under a reciprocating sliding configuration and low contact pressure. Electrochemical techniques were used to measure the corrosion kinetics of the system, under free potential conditions. All tests were performed at a controlled atmosphere. The morphology and topography of the wear scar were evaluated. The results showed that the presence of an osteoblastic cell layer on the implant surface significantly influences the tribocorrosion behavior of Ti6Al4V alloy. It was concluded that the cellular material was able to form an extra protective layer that inhibits further wear degradation of the alloy and decreases its corrosion tendency. PMID:25448346

  12. Electrochemical characterization of MC3T3-E1 cells cultured on γTiAl and Ti-6Al-4V alloys.

    PubMed

    Bueno-Vera, J A; Torres-Zapata, I; Sundaram, P A; Diffoot-Carlo, N; Vega-Olivencia, C A

    2015-12-01

    Electrochemical impedance spectroscopy (EIS) was used to study the behavior of MC3T3-E1 cells cultured in an αMEM+FBS solution on two Ti-based alloys (Ti-6Al-4V and γTiAl) for 4, 7 and 14 days. EIS measurements were carried out at an open-circuit potential in a 1 mHz to 100 kHz frequency range. Results indicate a general increase in impedance on the Ti alloy surfaces with cells as a function of time. Bode plots indicate changes corresponding to the passive oxide film, adsorption of proteins and cell tissue on surfaces with the passage of time. Normal cellular activity based on the polygonal morphology, with long and fine cytoplasmic prolongations of the cells on Ti-6Al-4V and γTiAl was observed from SEM images. Similarly, mineralization nodules corresponding to cell differentiation associated with the osseogenetic process were observed confirmed by Alizarin Red S staining. Immunofluorescence analysis to detect the presence of collagen Type I showed an increase in the segregation of collagen as a function of time. The impedance values obtained from EIS testing are indicative of the corrosion protection offered to the Ti alloy substrates by the cell layer. This study shows that γTiAl has better corrosion resistance than that of Ti-6Al-4V in the αMEM+FBS environment in the presence of MC3T3-E1 cells. PMID:26145813

  13. Electrophoretic bilayer deposition of zirconia and reinforced bioglass system on Ti6Al4V for implant applications: an in vitro investigation.

    PubMed

    Ananth, K Prem; Suganya, S; Mangalaraj, D; Ferreira, J M F; Balamurugan, A

    2013-10-01

    The physical, chemical and biological properties of the bioglass reinforced yttria-stabilized composite layer on Ti6Al4V titanium substrates were investigated. The Ti6Al4V substrate was deposited with yttria stabilized zirconia - YSZ as the base layer of thickness ≈4-5 μm, to inhibit metal ion leach out from the substrate and bioglass zirconia reinforced composite as the second layer of thickness ≈15 μm, which would react with surrounding bone tissue to enhance bone formation and implant fixation. The deposition of these two layers on the substrate was carried out using the most viable electrophoretic deposition (EPD) technique. Biocompatible yttria-stabilized zirconia (YSZ) in the form of nano-particles and sol gel derived bioglass in the form of micro-particles were chosen as precursors for coating. The coatings were vacuum sintered at 900 °C for 3h. The biocompatibility and corrosion resistance property were studied in osteoblast cell culture and in simulated body fluid (SBF) respectively. Analysis showed that the zirconia reinforced bioglass bilayer system promoted significant bioactivity, and it exhibited a better corrosion resistance property and elevated mechanical strength under load bearing conditions in comparison with the monolayer YSZ coating on Ti6Al4V implant surface. PMID:23910328

  14. A Honeycomb-Structured Ti-6Al-4V Oil-Gas Separation Rotor Additively Manufactured by Selective Electron Beam Melting for Aero-engine Applications

    NASA Astrophysics Data System (ADS)

    Tang, H. P.; Wang, Q. B.; Yang, G. Y.; Gu, J.; Liu, N.; Jia, L.; Qian, M.

    2016-03-01

    Oil -gas separation is a key process in an aero-engine lubrication system. This study reports an innovative development in oil -gas separation. A honeycomb-structured rotor with hexagonal cone-shaped pore channels has been designed, additively manufactured from Ti-6Al-4V using selective electron beam melting (SEBM) and assessed for oil -gas separation for aero-engine application. The Ti-6Al-4V honeycomb structure showed a high compressive strength of 110 MPa compared to less than 20 MPa for metal foam structures. The oil -gas separation efficiency of the honeycomb-structured separation rotor achieved 99.8% at the rotation speed of 6000 rpm with much lower ventilation resistance (17.3 kPa) than that of the separator rotor constructed using a Ni-Cr alloy foam structure (23.5 kPa). The honeycomb-structured Ti-6Al-4V separator rotor produced by SEBM provides a promising solution to more efficient oil -gas separation in the aero-engine lubrication system.

  15. In vitro apatite formation on nano-crystalline titania layer aligned parallel to Ti6Al4V alloy substrates with sub-millimeter gap.

    PubMed

    Hayakawa, Satoshi; Matsumoto, Yuko; Uetsuki, Keita; Shirosaki, Yuki; Osaka, Akiyoshi

    2015-06-01

    Pure titanium substrates were chemically oxidized with H2O2 and subsequent thermally oxidized at 400 °C in air to form anatase-type titania layer on their surface. The chemically and thermally oxidized titanium substrate (CHT) was aligned parallel to the counter specimen such as commercially pure titanium (cpTi), titanium alloy (Ti6Al4V) popularly used as implant materials or Al substrate with 0.3-mm gap. Then, they were soaked in Kokubo's simulated body fluid (SBF, pH 7.4, 36.5 °C) for 7 days. XRD and SEM analysis showed that the in vitro apatite-forming ability of the contact surface of the CHT specimen decreased in the order: cpTi > Ti6Al4V > Al. EDX and XPS surface analysis showed that aluminum species were present on the contact surface of the CHT specimen aligned parallel to the counter specimen such as Ti6Al4V and Al. This result indicated that Ti6Al4V or Al specimens released the aluminum species into the SBF under the spatial gap. The released aluminum species might be positively or negatively charged in the SBF and thus can interact with calcium or phosphate species as well as titania layer, causing the suppression of the primary heterogeneous nucleation and growth of apatite on the contact surface of the CHT specimen under the spatial gap. The diffusion and adsorption of aluminum species derived from the half-sized counter specimen under the spatial gap resulted in two dimensionally area-selective deposition of apatite particles on the contact surfaces of the CHT specimen. PMID:25989935

  16. Investigation of Local Elastic Properties in Friction Stir Welded TI-6AL-4V Using Scanning Acoustic Microscopy

    NASA Astrophysics Data System (ADS)

    Martin, Richard W.; Sathish, Shamachary; Jata, Kumar V.

    2008-02-01

    Local changes in the microstructure and ultrasonic wave velocity variation across a friction weld in Ti-6A1-4V are investigated using scanning acoustic microscopy. Surface and bulk acoustic wave velocity and amplitude measurements performed across the weld are presented. The changes in the characteristics of the surface waves are related to the near surface microstructure in different parts of the weld. The bulk velocity and amplitude changes thru the thickness show bright and dark bands particularly in the nugget region. Possible reasons for formation of such bands are discussed. Application of acoustic microscopy to detect localized process induced defects in friction stir welds is discussed.

  17. Vancomycin-chitosan composite deposited on post porous hydroxyapatite coated Ti6Al4V implant for drug controlled release.

    PubMed

    Yang, Chi-Chuan; Lin, Chien-Chung; Liao, Jiunn-Wang; Yen, Shiow-Kang

    2013-05-01

    Through the hydrogen bonds and the deprotonation, the vancomycin-chitosan composite has been originally deposited on Ti4Al4V by electrochemical technology. However, the rapid destruction of the hydrogen bonding between them by polar water molecules during immersion tests revealed 80% drug burst in a few hours. In this study, the post porous hydroxyapatite (HA) coated Ti4Al4V is prepared for the subsequent electrolytic deposition of vancomycin-chitosan composite to control the drug release. As expected, the initial burst is reduced to 55%, followed by a steady release about 20% from day 1 to day 5 and a slower release of the retained 25% after day 6, resulting in bacterial inhibition zone diameter of 30 mm which can last for more than a month in antibacterial tests, compared with the coated specimen without HA gradually loosing inhibition zone after 21 days. Besides, the cell culture indicates that the vancomycin-chitosan/HA composite coated has enhanced the proliferation, the differentiation and the mineralization of the osteoblast-like cell. In general, it is helpful for the osteointegration on permanent implants. Consistently, it effectively provides the prophylaxis and therapy of osteomyelitis according to the results of the rabbit infection animal model. PMID:23498249

  18. Fatigue performance of laser additive manufactured Ti-6Al-4V in very high cycle fatigue (VHCF) regime up to 109 cycles

    NASA Astrophysics Data System (ADS)

    Wycisk, Eric; Siddique, Shafaqat; Herzog, Dirk; Walther, Frank; Emmelmann, Claus

    2015-12-01

    Additive manufacturing technologies are in the process of establishing themselves as an alternative production technology to conventional manufacturing such as casting or milling. Especially laser additive manufacturing (LAM) enables the production of metallic parts with mechanical properties comparable to conventionally manufactured components. Due to the high geometrical freedom in LAM the technology enables the production of ultra-light weight designs and therefore gains increasing importance in aircraft and space industry. The high quality standards of these industries demand predictability of material properties for static and dynamic load cases. However, fatigue properties especially in the very high cycle fatigue regime until 109 cycles have not been sufficiently determined yet. Therefore this paper presents an analysis of fatigue properties of laser additive manufactured Ti-6Al-4V under cyclic tension-tension until 107 cycles and tension-compression load until 109 cycles. For the analysis of laser additive manufactured titanium alloy Ti-6Al-4V Woehler fatigue tests under tension-tension and tension-compression were carried out in the high cycle and very high cycle fatigue regime. Specimens in stress-relieved as well as hot-isostatic-pressed conditions were analyzed regarding crack initiation site, mean stress sensitivity and overall fatigue performance. The determined fatigue properties show values in the range of conventionally manufactured Ti-6Al-4V with particularly good performance for hot-isostatic-pressed additive-manufactured material. For all conditions the results show no conventional fatigue limit but a constant increase in fatigue life with decreasing loads. No effects of test frequency on life span could be determined. However, independently of testing principle, a shift of crack initiation from surface to internal initiation could be observed with increasing cycles to failure.

  19. Evaluation of Biological Properties of Electron Beam Melted Ti6Al4V Implant with Biomimetic Coating In Vitro and In Vivo

    PubMed Central

    Wang, Cheng-Tao; Li, Guo-Chen; Lei, Wei; Zhang, Zhi-Yong; Wang, Lin

    2012-01-01

    Background High strength porous titanium implants are widely used for the reconstruction of craniofacial defects because of their similar mechanical properties to those of bone. The recent introduction of electron beam melting (EBM) technique allows a direct digitally enabled fabrication of patient specific porous titanium implants, whereas both their in vitro and in vivo biological performance need further investigation. Methods In the present study, we fabricated porous Ti6Al4V implants with controlled porous structure by EBM process, analyzed their mechanical properties, and conducted the surface modification with biomimetic approach. The bioactivities of EBM porous titanium in vitro and in vivo were evaluated between implants with and without biomimetic apatite coating. Results The physical property of the porous implants, containing the compressive strength being 163 - 286 MPa and the Young’s modulus being 14.5–38.5 GPa, is similar to cortical bone. The in vitro culture of osteoblasts on the porous Ti6Al4V implants has shown a favorable circumstance for cell attachment and proliferation as well as cell morphology and spreading, which were comparable with the implants coating with bone-like apatite. In vivo, histological analysis has obtained a rapid ingrowth of bone tissue from calvarial margins toward the center of bone defect in 12 weeks. We observed similar increasing rate of bone ingrowth and percentage of bone formation within coated and uncoated implants, all of which achieved a successful bridging of the defect in 12 weeks after the implantation. Conclusions This study demonstrated that the EBM porous Ti6Al4V implant not only reduced the stress-shielding but also exerted appropriate osteoconductive properties, as well as the apatite coated group. The results opened up the possibility of using purely porous titanium alloy scaffolds to reconstruct specific bone defects in the maxillofacial and orthopedic fields. PMID:23272208

  20. Enhanced compatibility and initial stability of Ti6Al4V alloy orthodontic miniscrews subjected to anodization, cyclic precalcification, and heat treatment

    PubMed Central

    Oh, Eun-Ju; Nguyen, Thuy-Duong T.; Lee, Seung-Youp; Jeon, Young-Mi; Bae, Tae-Sung

    2014-01-01

    Objective To evaluate the bioactivity, and the biomechanical and bone-regenerative properties of Ti6Al4V miniscrews subjected to anodization, cyclic precalcification, and heat treatment (APH treatment) and their potential clinical use. Methods The surfaces of Ti6Al4V alloys were modified by APH treatment. Bioactivity was assessed after immersion in simulated body fluid for 3 days. The hydrophilicity and the roughness of APH-treated surfaces were compared with those of untreated (UT) and anodized and heat-treated (AH) samples. For in vivo tests, 32 miniscrews (16 UT and 16 APH) were inserted into 16 Wistar rats, one UT and one APH-treated miniscrew in either tibia. The miniscrews were extracted after 3 and 6 weeks and their osseointegration (n = 8 for each time point and group) was investigated by surface and histological analyses and removal torque measurements. Results APH treatment formed a dense surface array of nanotubular TiO2 layer covered with a compact apatite-like film. APH-treated samples showed better bioactivity and biocompatibility compared with UT and AH samples. In vivo, APH-treated miniscrews showed higher removal torque and bone-to-implant contact than did UT miniscrews, after both 3 and 6 weeks (p < 0.05). Also, early deposition of densely mineralized bone around APH-treated miniscrews was observed, implying good bonding to the treated surface. Conclusions APH treatment enhanced the bioactivity, and the biomechanical and bone regenerative properties of the Ti6Al4V alloy miniscrews. The enhanced initial stability afforded should be valuable in orthodontic applications. PMID:25309864

  1. Effect of passivation and surface modification on the dissolution behavior and nano-surface characteristics of Ti-6Al-4V in Hank/EDTA solution.

    PubMed

    Lee, T M

    2006-01-01

    The aim of the present study was to investigate the effects of passivation treatment (34% nitric acid passivation, 400 ( composite function)C heated in air, and aged in 100 ( composite function)C de-ionized water) and surface modification (2 hr and 8 hr vacuum-brazed treatments) on the ion dissolution and nano-surface characteristics of Ti-6Al-4V exposed in Hank's solution with 8.0 mM ethylene diamine tetra-acetic acid (EDTA) at 37 ( composite function)C. The results indicated that the original nano-surface characteristics and microstructure would influence the ion dissolution but not change the capability of the Ca and P adsorption upon immersion. Of the three passivated treatments, 400 ( composite function)C thermal treatment for both 2 hr brazed Ti-6Al-4V (B2) and 8 hr brazed Ti-6Al-4V (B8) exhibits a substantial reduction in the constituent release compared to the acid passivated and water aged treatment, because the thicker thickness and rutile structure of surface oxide could provide the better dissolution resistance for 400 ( composite function)C-treated specimens. Moreover, the reduced Ti(2)Cu and increased alpha -titanium structure in B8 specimen could also improve ion dissolution resistance in comparison with B2 specimen. After soaking in Hank/EDTA solution, the adsorbed non-elemental Ca and P for all groups of specimens were observed by XPS analysis, and the AES depth-profile analysis indicate that the oxide films of all groups of specimens thicken with the longer immersion periods. The increasing oxide thickness may be the factor in the improved dissolution resistance at the longer immersion periods. The relation between lower dissolution rate and thicker oxide films were observed for all groups of specimens. The results suggest that the dissolution kinetics was governed by the metal ion transport through the oxide film in this study. PMID:16389468

  2. Effects of laser-weld joint opening size on fatigue strength of Ti-6Al-4V structures with several diameters.

    PubMed

    Nuñez-Pantoja, J M C; Vaz, L G; Nóbilo, M A A; Henriques, G E P; Mesquita, M F

    2011-03-01

    This study was conducted to evaluate the fatigue strength of Ti-6Al-4V laser-welded joints with several diameters and joint openings. Sixty dumbbell rods were machined in Ti-6Al-4V alloy with central diameters of 1·5, 2·0 and 3·5 mm. The specimens were sectioned and then welded using two joint openings (0·0 and 0·6 mm). The combination of variables created six groups, which when added to the intact groups made a total of nine groups (n = 10). Laser welding was executed as follows: 360 V per 8 ms (1·5 and 2·0 mm) and 380 V per 9 ms (3·5 mm) with focus and frequency regulated to zero. The joints were finished, polished and submitted to radiographic examination to be analysed visually for the presence of porosity. The specimens were then subjected to a mechanical cyclic test, and the number of cycles until failure was recorded. The fracture surface was examined with a scanning electron microscope (SEM). The Kruskal-Wallis test and Dunn test (α = 0·05) indicated that the number of cycles required for fracture was lower for all specimens with joint openings of 0·6 mm, and for 3·5-mm-diameter specimens with joint openings of 0·0 mm. The Spearman correlation coefficient (α = 0·05) indicated that there was a negative correlation between the number of cycles and the presence of porosity. So, laser welding of Ti-6Al-4V structures with a thin diameter provides the best conditions for the juxtaposition of parts. Radiographic examination allows for the detection of internal voids in titanium joints. PMID:20678101

  3. In situ synthesized TiB-TiN reinforced Ti6Al4V alloy composite coatings: microstructure, tribological and in-vitro biocompatibility.

    PubMed

    Das, Mitun; Bhattacharya, Kaushik; Dittrick, Stanley A; Mandal, Chitra; Balla, Vamsi Krishna; Sampath Kumar, T S; Bandyopadhyay, Amit; Manna, Indranil

    2014-01-01

    Wear resistant TiB-TiN reinforced Ti6Al4V alloy composite coatings were deposited on Ti substrate using laser based additive manufacturing technology. Ti6Al4V alloy powder premixed with 5wt% and 15wt% of boron nitride (BN) powder was used to synthesize TiB-TiN reinforcements in situ during laser deposition. Influences of laser power, scanning speed and concentration of BN on the microstructure, mechanical, in vitro tribological and biological properties of the coatings were investigated. Microstructural analysis of the composite coatings showed that the high temperature generated due to laser interaction with Ti6Al4V alloy and BN results in situ formation of TiB and TiN phases. With increasing BN concentration, from 5wt% to 15wt%, the Young's modulus of the composite coatings, measured by nanoindentation, increased from 170±5GPa to 204±14GPa. In vitro tribological tests showed significant increase in the wear resistance with increasing BN concentration. Under identical test conditions TiB-TiN composite coatings with 15wt% BN exhibited an order of magnitude less wear rate than CoCrMo alloy-a common material for articulating surfaces of orthopedic implants. Average top surface hardness of the composite coatings increased from 543±21HV to 877±75HV with increase in the BN concentration. In vitro biocompatibility and flow cytometry study showed that these composite coatings were non-toxic, exhibit similar cell-materials interactions and biocompatibility as that of commercially pure titanium (CP-Ti) samples. In summary, excellent in vitro wear resistance, high stiffness and suitable biocompatibility make these composite coatings as a potential material for load-bearing articulating surfaces towards orthopaedic implants. PMID:24121827

  4. Tribocorrosive behaviour of commonly used temporomandibular implants in a synovial fluid-like environment: Ti-6Al-4V and CoCrMo

    NASA Astrophysics Data System (ADS)

    Royhman, D.; Yuan, J. C.; Shokuhfar, T.; Takoudis, C.; Sukotjo, C.; Mathew, M. T.

    2013-10-01

    The temporomandibular joint implant metal alloys, Ti6Al4V and CoCrMo, (n = 3/group) were tested under free-potential and potentiostatic conditions using a custom-made tribocorrosion apparatus. Sliding duration (1800 cycles), frequency (1.0 Hz) and load (16 N) mimicked the daily mastication process. Synovial-like fluid (bovine calf serum, pH = 7.6 at 37 °C) was used to simulate the in vivo environment. Changes in friction coefficient were monitored throughout the sliding process. Changes in surface topography, total weight loss and roughness values were calculated using scanning electron microscopy and white-light interferometry. Finally, statistical analyses were performed using paired t-tests to determine significance between regions within each metal type and also independent sample t-tests to determine statistical significance between metal alloy types. Ti6Al4V demonstrated a greater decrease of potential than CoCrMo, a higher weight loss from wear (Kw = 257.8 versus 2.62 µg p < 0.0001), a higher weight loss from corrosion (Kc = 17.44 versus 0.14 µg p < 0.0001) and a higher weight loss from the combined effects of wear and corrosion (Kwc = 275.28 versus 2.76 µg p < 0.0001). White-light interferometry measurements demonstrated a greater difference in surface roughness inside the wear region in Ti6Al4V than CoCrMo after the sliding (Ra = 323.80 versus 70.74 nm p < 0.0001). In conclusion, CoCrMo alloy shows superior anti-corrosive and biomechanical properties.

  5. Increasing Ti-6Al-4V brazed joint strength equal to the base metal by Ti and Zr amorphous filler alloys

    SciTech Connect

    Ganjeh, E.; Sarkhosh, H.; Bajgholi, M.E.; Khorsand, H.; Ghaffari, M.

    2012-09-15

    Microstructural features developed along with mechanical properties in furnace brazing of Ti-6Al-4V alloy using STEMET 1228 (Ti-26.8Zr-13Ni-13.9Cu, wt.%) and STEMET 1406 (Zr-9.7Ti-12.4Ni-11.2Cu, wt.%) amorphous filler alloys. Brazing temperatures employed were 900-950 Degree-Sign C for the titanium-based filler and 900-990 Degree-Sign C for the zirconium-based filler alloys, respectively. The brazing time durations were 600, 1200 and 1800 s. The brazed joints were evaluated by ultrasonic test, and their microstructures and phase constitutions analyzed by metallography, scanning electron microscopy and X-ray diffraction analysis. Since microstructural evolution across the furnace brazed joints primarily depends on their alloying elements such as Cu, Ni and Zr along the joint. Accordingly, existence of Zr{sub 2}Cu, Ti{sub 2}Cu and (Ti,Zr){sub 2}Ni intermetallic compounds was identified in the brazed joints. The chemical composition of segregation region in the center of brazed joints was identical to virgin filler alloy content which greatly deteriorated the shear strength of the joints. Adequate brazing time (1800 s) and/or temperature (950 Degree-Sign C for Ti-based and 990 Degree-Sign C for Zr-based) resulted in an acicular Widmanstaetten microstructure throughout the entire joint section due to eutectoid reaction. This microstructure increased the shear strength of the brazed joints up to the Ti-6Al-4V tensile strength level. Consequently, Ti-6Al-4V can be furnace brazed by Ti and Zr base foils produced excellent joint strengths. - Highlights: Black-Right-Pointing-Pointer Temperature or time was the main factors of controlling braze joint strength. Black-Right-Pointing-Pointer Developing a Widmanstaetten microstructure generates equal strength to base metal. Black-Right-Pointing-Pointer Brittle intermetallic compounds like (Ti,Zr){sub 2}Ni/Cu deteriorate shear strength. Black-Right-Pointing-Pointer Ti and Zr base filler alloys were the best choice for brazing Ti

  6. Effect of isothermal forging on microstructure and fatigue behavior of blended elemental Ti-6Al-4V powder compacts

    NASA Astrophysics Data System (ADS)

    Weiss, I.; Eylon, D.; Toaz, M. W.; Froes, F. H.

    1986-03-01

    The effect of isothermal hot forging (IHF) on microstructure, pore closure, and tensile and fatigue properties of Ti-6A1-4V blended elemental cold pressed and sintered powder compacts was investigated. Two types of sponge fines were used: (a) high chloride produced by the Hunter sodium reduction process (HP) and (b) low chloride produced by the electrolytic process (EP). The as-sintered HP compacts were 99 pct dense while the EP compacts were only 92 pct dense. All sintered preforms were isothermally hot forged below the beta transus temperature and reached almost full density. The microstructure of the HP forged compacts consisted of fine equiaxed alpha, while the EP forged compacts exhibited a coarse lenticular alpha structure after 30 pct reduction and a partially recrystallized structure after 68 pct reduction. It was found that EP compacts forged to a 30 pct reduction exhibited a low fatigue limit of 172 MPa (25 ksi), since the lenticular alpha morphology and the residual porosity resulted in premature fatigue crack initiation. On the other hand, a higher fatigue strength of 485 MPa (70 ksi) was obtained for EP compacts forged to a 78 pct reduction due to the mixed equiaxed/lenticular alpha morphology as well as removal of stress concentration features such as interparticle pore interfaces.

  7. On the nature and crystallographic orientation of subsurface cracks in high cycle fatigue of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Gilbert, Jeremy L.; Piehler, Henry R.

    1993-03-01

    Subsurface fatigue damage, in the form of cracking of the α phase, was observed in Ti-6A1-4V during high cycle fatigue of total hip prostheses tested in a simulated physiological test geometry and environment. The subsurface cracking was found only in the region of highest fatigue stresses and was present in a zone between 50 and 700 μm beneath the surface. The density of these cracks appeared to depend on the fabrication process used to form the part, where the direction of forging deformation strongly influenced the texture and grain morphology of the near-α bimodal microstructure. A novel scanning electron microscopy (SEM) technique, using selected area channeling patterns (SACPs) and electron channeling contrast imaging (ECCI), is described and was used to determine the crystallographic orientation of the fracture plane in the a phase. The texture resulting from the forming operation appeared to be such that the basal pole of the hcp lattice became oriented in the direction of flow. Also, the deformation substructure (in the form of dislocation subcells) influenced the formation of the subsurface cracks. Observations based on four independent fractured grains, using the channeling analysis techniques, indicated that the fracture plane for these subsurface fatigue cracks is the pyramidal plane of the hcp lattice.

  8. Multilayered TiAlN films on Ti6Al4V alloy for biomedical applications by closed field unbalanced magnetron sputter ion plating process.

    PubMed

    Yi, Peiyun; Peng, Linfa; Huang, Jiaqiang

    2016-02-01

    Ti6Al4V alloy has been widely used as a suitable material for surgical implants such as artificial hip joints. In this study, a series of multilayered gradient TiAlN coatings were deposited on Ti6Al4V substrate using closed field unbalanced magnetron sputter ion plating (CFUBMSIP) process. Taguchi design of experiment approach was used to reveal the influence of depositing parameters to the film composition and performance of TiAlN coatings. The phase structure and chemical composition of the TiAlN films were characterized by X-ray diffractometry (XRD) and X-ray photoelectron spectroscopy (XPS). Mechanical properties, including hardness, Young's modulus, friction coefficient, wear rate and adhesion strength were systematically evaluated. Potentiodynamic tests were conducted to evaluate the corrosion resistance of the coated samples in Ringer's solution at 37°C to simulate human body environment. Comprehensive performance of TiAlN films was evaluated by assigning different weight according to the application environment. S8, deposited by Ti target current of 8A, Al target current of 6A, bias voltage of -60V and nitrogen content with OEM (optical emission monitor) value of 45%, was found to achieve best performance in orthogonal experiments. Depositing parameters of S8 might be practically applied for commercialization of surgical implants. PMID:26652421

  9. The Influence of As-Built Surface Conditions on Mechanical Properties of Ti-6Al-4V Additively Manufactured by Selective Electron Beam Melting

    NASA Astrophysics Data System (ADS)

    Sun, Y. Y.; Gulizia, S.; Oh, C. H.; Fraser, D.; Leary, M.; Yang, Y. F.; Qian, M.

    2016-03-01

    Achieving a high surface finish is a major challenge for most current metal additive manufacturing processes. We report the first quantitative study of the influence of as-built surface conditions on the tensile properties of Ti-6Al-4V produced by selective electron beam melting (SEBM) in order to better understand the SEBM process. Tensile ductility was doubled along with noticeable improvements in tensile strengths after surface modification of the SEBM-fabricated Ti-6Al-4V by chemical etching. The fracture surfaces of tensile specimens with different surface conditions were characterised and correlated with the tensile properties obtained. The removal of a 650- μm-thick surface layer by chemical etching was shown to be necessary to eliminate the detrimental influence of surface defects on mechanical properties. The experimental results and analyses underline the necessity to modify the surfaces of SEBM-fabricated components for structural applications, particularly for those components which contain complex internal concave and convex surfaces and channels.

  10. Ductility improvement due to martensite α' decomposition in porous Ti-6Al-4V parts produced by selective laser melting for orthopedic implants.

    PubMed

    Sallica-Leva, E; Caram, R; Jardini, A L; Fogagnolo, J B

    2016-02-01

    Ti-6Al-4V parts obtained by selective laser melting typically have an acicular α' martensitic microstructure whose ductility is low. Thus, post-heat treatments are useful for increasing ductility. In this work, the effects of sub-β-transus heat treatments on the mechanical properties of Ti-6Al-4V parts with porous structures are correlated with martensite α' phase decomposition. The precipitation of β phase and the gradual transformation of α' into α phase by the diffusion of excess vanadium from α' to β phase are proposed to be the main events of martensite α' phase decomposition in parts fabricated by selective laser melting. The heat treatment performed at 650°C for 1h produced no microstructural changes, but the samples treated for at the same temperature 2h showed a fine precipitation of β phase along the α' needle boundaries. The heat treatment performed at 800°C for 1 or 2h produced a fine α+β microstructure, in which β phase are present as particles fewer in number and larger in size, when compared with the ones present in the sample heat-treated at 650°C for 2h. Heat-treatment of the parts at 800°C for 2h proved to be the best condition, which improved the ductility of the samples while only slightly reducing their strength. PMID:26458113

  11. Revealing martensitic transformation and α/β interface evolution in electron beam melting three-dimensional-printed Ti-6Al-4V

    PubMed Central

    Tan, Xipeng; Kok, Yihong; Toh, Wei Quan; Tan, Yu Jun; Descoins, Marion; Mangelinck, Dominique; Tor, Shu Beng; Leong, Kah Fai; Chua, Chee Kai

    2016-01-01

    As an important metal three-dimensional printing technology, electron beam melting (EBM) is gaining increasing attention due to its huge potential applications in aerospace and biomedical fields. EBM processing of Ti-6Al-4V as well as its microstructure and mechanical properties were extensively investigated. However, it is still lack of quantitative studies regarding its microstructural evolution, indicative of EBM thermal process. Here, we report α′ martensitic transformation and α/β interface evolution in varied printing thicknesses of EBM-printed Ti-6Al-4V block samples by means of atom probe tomography. Quantitative chemical composition analysis suggests a general phase transformation sequence. By increasing in-fill hatched thickness, elemental partitioning ratios arise and β volume fraction is increased. Furthermore, we observe kinetic vanadium segregation and aluminum depletion at interface front and the resultant α/β interface widening phenomenon. It may give rise to an increased α/β lattice mismatch and weakened α/β interfaces, which could account for the degraded strength as printing thickness increases. PMID:27185285

  12. Synthesis of High-Temperature Self-lubricating Wear Resistant Composite Coating on Ti6Al4V Alloy by Laser Deposition

    NASA Astrophysics Data System (ADS)

    Luo, Jian; Liu, Xiu-Bo; Xiang, Zhan-Feng; Shi, Shi-Hong; Chen, Yao; Shi, Gao-Lian; Wu, Shao-Hua; Wu, Yu-Nan

    2015-05-01

    Laser deposition was adopted to prepare novel Ni-based solid solution (γ-NiCrAlTi)/ TiC/α-Ti/CaF2 high-temperature self-lubricating wear resistant composite coating on Ti6Al4V alloy. Microstructure, micro-hardness, wear behavior, and counter-body effect of the coating were investigated systematically. It can be seen that the coating mainly consists of γ-NiCrAlTi, TiC, α-Ti, and small fine CaF2 particles. Average micro-hardness of the coating is 1023 HV0.3, which is about three-factor higher than that of Ti6Al4V substrate (380 HV0.3). The friction coefficient and wear rate of the coating decrease at all test temperatures to different extents with respect to the substrate. The improvement in wear resistance is believed to be the combined effects of the γ-NiCrAlTi solid solution, the dominating anti-wear capabilities of the reinforced TiC carbides, and the self-lubricating property of CaF2.

  13. Effect of micro shot peening on the mechanical properties and corrosion behavior of two microstructure Ti-6Al-4V alloy

    NASA Astrophysics Data System (ADS)

    Ahmed, Aymen A.; Mhaede, Mansour; Wollmann, Manfred; Wagner, Lothar

    2016-02-01

    Titanium alloys continue to be used extensively for the fabrication of surgical implants due to their excellent mechanical, physical and biological performance. The surface modification is the main technique to maintain a relatively good mechanical properties and biocompatibility. In this study, a surface modification through micro shot peening (SP) using different ceramic shot (850, 450 and 125-250 μm) at 0.22 mmA have been done on two microstructures Ti-6Al-4V alloy. The effect of this treatment on the corrosion behavior, surface roughness, microhardness profiles, and residual stresses were investigated. In addition, the corrosion behavior of the ultra-fine grain of Ti-6Al-4V materials produced by rotary swaging (RS) deformation has been investigated and compared with the duplex (DU) and globular (GL) microstructures. The corrosion behavior was studied using potentiodynamic polarization and electro impedance spectroscopy techniques. The electrochemical tests were performed in Ringer's solution at 37 °C. The results show that shot peening resulted in near-surface maximum hardness and residual stresses values. Increasing the shot size led to a lower surface roughness and an improved corrosion resistance. However, SP reduces the corrosion resistance compared with the untreated materials. The globular microstructure shows high corrosion rate compared with the duplex and nanostructured materials.

  14. Improving the long-term stability of Ti6Al4V abutment screw by coating micro/nano-crystalline diamond films.

    PubMed

    Xie, Youneng; Zhou, Jing; Wei, Qiuping; Yu, Z M; Luo, Hao; Zhou, Bo; Tang, Z G

    2016-10-01

    Abutment screw loosening is the most common complication of implanting teeth. Aimed at improving the long-term stability of them, well-adherent and homogeneous micro-crystalline diamond (MCD) and nano-crystalline diamond (NCD) were deposited on DIO(®) (Dong Seo, Korea) abutment screws using a hot filament chemical vapor deposition (HFCVD) system. Compared with bare DIO(®) screws, diamond coated ones showed higher post reverse toque values than the bare ones (p<0.05) after cyclic loading one million times under 100N, and no obvious flaking happened after loading test. Diamond coated disks showed lower friction coefficients of 0.15 and 0.18 in artificial saliva when countered with ZrO2 than that of bare Ti6Al4V disks of 0.40. Though higher cell apoptosis rate was observed on film coated disks, but no significant difference between MCD group and NCD group. And the cytotoxicity of diamond films was acceptable for the fact that the cell viability of them was still higher than 70% after cultured for 72h. It can be inferred that coating diamond films might be a promising modification method for Ti6Al4V abutment screws. PMID:27393893

  15. Characterization of the Level of Plastic Deformation in Cold-Rolled TI-6AL-4V Samples by Thermoelectric Power Measurements

    NASA Astrophysics Data System (ADS)

    Carreon, H.; Medina, A.; Ruiz, A.

    2009-03-01

    This paper presents experimental data that illustrates the intrinsic sensitivity of the thermoelectric contact technique based on the Seebeck effect, in order to detect the presence of anisotropy due to plastic deformation produced by the manufacturing process of cold working at different degrees of reduction in thickness, namely 40, 60 and 80% in Ti-6AL-4V. The results describe the behaviour of the thermoelectric power (TEP) coefficient with respect to the anisotropy and microstructure in a highly textured material that presents both morphological and crystallographic texture. Ultrasonic measurements of shear wave velocity were also conducted in order to obtain a direct correlation between the presence of a significant anisotropy in the cold-rolled Ti-6AL-4V samples and the TEP measurements, before and after heat treatment (annealing). TEP measurements offer a means to assess the evolution of the level of plastic deformation, which allows for a better correlation between texture-induced anisotropy and the material microstructural and properties.

  16. Revealing martensitic transformation and α/β interface evolution in electron beam melting three-dimensional-printed Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Tan, Xipeng; Kok, Yihong; Toh, Wei Quan; Tan, Yu Jun; Descoins, Marion; Mangelinck, Dominique; Tor, Shu Beng; Leong, Kah Fai; Chua, Chee Kai

    2016-05-01

    As an important metal three-dimensional printing technology, electron beam melting (EBM) is gaining increasing attention due to its huge potential applications in aerospace and biomedical fields. EBM processing of Ti-6Al-4V as well as its microstructure and mechanical properties were extensively investigated. However, it is still lack of quantitative studies regarding its microstructural evolution, indicative of EBM thermal process. Here, we report α‧ martensitic transformation and α/β interface evolution in varied printing thicknesses of EBM-printed Ti-6Al-4V block samples by means of atom probe tomography. Quantitative chemical composition analysis suggests a general phase transformation sequence. By increasing in-fill hatched thickness, elemental partitioning ratios arise and β volume fraction is increased. Furthermore, we observe kinetic vanadium segregation and aluminum depletion at interface front and the resultant α/β interface widening phenomenon. It may give rise to an increased α/β lattice mismatch and weakened α/β interfaces, which could account for the degraded strength as printing thickness increases.

  17. Revealing martensitic transformation and α/β interface evolution in electron beam melting three-dimensional-printed Ti-6Al-4V.

    PubMed

    Tan, Xipeng; Kok, Yihong; Toh, Wei Quan; Tan, Yu Jun; Descoins, Marion; Mangelinck, Dominique; Tor, Shu Beng; Leong, Kah Fai; Chua, Chee Kai

    2016-01-01

    As an important metal three-dimensional printing technology, electron beam melting (EBM) is gaining increasing attention due to its huge potential applications in aerospace and biomedical fields. EBM processing of Ti-6Al-4V as well as its microstructure and mechanical properties were extensively investigated. However, it is still lack of quantitative studies regarding its microstructural evolution, indicative of EBM thermal process. Here, we report α' martensitic transformation and α/β interface evolution in varied printing thicknesses of EBM-printed Ti-6Al-4V block samples by means of atom probe tomography. Quantitative chemical composition analysis suggests a general phase transformation sequence. By increasing in-fill hatched thickness, elemental partitioning ratios arise and β volume fraction is increased. Furthermore, we observe kinetic vanadium segregation and aluminum depletion at interface front and the resultant α/β interface widening phenomenon. It may give rise to an increased α/β lattice mismatch and weakened α/β interfaces, which could account for the degraded strength as printing thickness increases. PMID:27185285

  18. Accurate Descriptions of Hot Flow Behaviors Across β Transus of Ti-6Al-4V Alloy by Intelligence Algorithm GA-SVR

    NASA Astrophysics Data System (ADS)

    Wang, Li-yong; Li, Le; Zhang, Zhi-hua

    2016-07-01

    Hot compression tests of Ti-6Al-4V alloy in a wide temperature range of 1023-1323 K and strain rate range of 0.01-10 s-1 were conducted by a servo-hydraulic and computer-controlled Gleeble-3500 machine. In order to accurately and effectively characterize the highly nonlinear flow behaviors, support vector regression (SVR) which is a machine learning method was combined with genetic algorithm (GA) for characterizing the flow behaviors, namely, the GA-SVR. The prominent character of GA-SVR is that it with identical training parameters will keep training accuracy and prediction accuracy at a stable level in different attempts for a certain dataset. The learning abilities, generalization abilities, and modeling efficiencies of the mathematical regression model, ANN, and GA-SVR for Ti-6Al-4V alloy were detailedly compared. Comparison results show that the learning ability of the GA-SVR is stronger than the mathematical regression model. The generalization abilities and modeling efficiencies of these models were shown as follows in ascending order: the mathematical regression model < ANN < GA-SVR. The stress-strain data outside experimental conditions were predicted by the well-trained GA-SVR, which improved simulation accuracy of the load-stroke curve and can further improve the related research fields where stress-strain data play important roles, such as speculating work hardening and dynamic recovery, characterizing dynamic recrystallization evolution, and improving processing maps.

  19. The Effect of Friction Stir Processing on the Mechanical Properties of Investment Cast and Hot Isostatically Pressed Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Pilchak, A. L.; Williams, J. C.

    2011-06-01

    Friction-stir (FS) processing was used to modify the coarse, fully lamellar microstructure of investment cast and hot isostatically pressed (HIP'ed) Ti-6Al-4V. The effect of FS processing on mechanical properties was investigated using microtensile and four-point bend fatigue testing. The tensile results showed a typical microstructure dependence where yield strength and ultimate tensile strength both increased with decreasing slip length. Depending on the processing parameters, fatigue strength at 107 cycles was increased by 20 pct or 60 pct over that of the investment cast and HIP'ed base material. These improvements have been verified with a statistically significant number of tests. The results have been discussed in terms of the resistance of each microstructure fatigue crack initiation and small crack propagation. For comparison, a limited number of fatigue tests was performed on α + β forged Ti-6Al-4V with varying primary α volume fraction and also on investment cast material heat treated to produce a bi-lamellar condition.

  20. CHARACTERIZATION OF THE LEVEL OF PLASTIC DEFORMATION IN COLD-ROLLED TI-6AL-4V SAMPLES BY THERMOELECTRIC POWER MEASUREMENTS

    SciTech Connect

    Carreon, H.; Medina, A.; Ruiz, A.

    2009-03-03

    This paper presents experimental data that illustrates the intrinsic sensitivity of the thermoelectric contact technique based on the Seebeck effect, in order to detect the presence of anisotropy due to plastic deformation produced by the manufacturing process of cold working at different degrees of reduction in thickness, namely 40, 60 and 80% in Ti-6AL-4V. The results describe the behaviour of the thermoelectric power (TEP) coefficient with respect to the anisotropy and microstructure in a highly textured material that presents both morphological and crystallographic texture. Ultrasonic measurements of shear wave velocity were also conducted in order to obtain a direct correlation between the presence of a significant anisotropy in the cold-rolled Ti-6AL-4V samples and the TEP measurements, before and after heat treatment (annealing). TEP measurements offer a means to assess the evolution of the level of plastic deformation, which allows for a better correlation between texture-induced anisotropy and the material microstructural and properties.

  1. Characteristics of Ti(C, N)/TiB composite layer on Ti-6Al-4V alloy produced by laser surface melting

    NASA Astrophysics Data System (ADS)

    Zeng, Xian; Yamaguchi, Tomiko; Nishio, Kazumasa

    2016-06-01

    A Ti(C, N)/TiB reinforced titanium matrix composite layer was successfully in-situ synthesized by laser melting on Ti-6Al-4V alloy surface with Ti-BN-C mixed powder, aiming at improving the wear resistance. The microstructure, chemical composition, hardness and wear behavior were analyzed. The results showed that, the cross sectional microstructure can be clearly divided into three parts, which were the laser melted layer, heat affected zone and non-affected zone. The reinforcements in laser melted layer consisted of dendritic TiC0.3N0.7 phases and fine-structure TiB phases. The matrix in laser melted layer was in a two-phase structure, being composed of platelet α titanium and intergranular β titanium. The hardness was increased from 320 HV in the substrate to 450-550 HV in the modified layer. The wear resistance was improved that, the wear volume loss of the laser treated sample was approximately half of the as received Ti-6Al-4V alloy after 8 h wear test.

  2. The influence of cell morphology on the compressive fatigue behavior of Ti-6Al-4V meshes fabricated by electron beam melting.

    PubMed

    Zhao, S; Li, S J; Hou, W T; Hao, Y L; Yang, R; Misra, R D K

    2016-06-01

    Additive manufacturing technique is a promising approach for fabricating cellular bone substitutes such as trabecular and cortical bones because of the ability to adjust process parameters to fabricate different shapes and inner structures. Considering the long term safe application in human body, the metallic cellular implants are expected to exhibit superior fatigue property. The objective of the study was to study the influence of cell shape on the compressive fatigue behavior of Ti-6Al-4V mesh arrays fabricated by electron beam melting. The results indicated that the underlying fatigue mechanism for the three kinds of meshes (cubic, G7 and rhombic dodecahedron) is the interaction of cyclic ratcheting and fatigue crack growth on the struts, which is closely related to cumulative effect of buckling and bending deformation of the strut. By increasing the buckling deformation on the struts through cell shape design, the cyclic ratcheting rate of the meshes during cyclic deformation was decreased and accordingly, the compressive fatigue strength was increased. With increasing bending deformation of struts, fatigue crack growth in struts contributed more to the fatigue damage of meshes. Rough surface and pores contained in the struts significantly deteriorated the compressive fatigue strength of the struts. By optimizing the buckling and bending deformation through cell shape design, Ti-6Al-4V alloy cellular solids with high fatigue strength and low modulus can be fabricated by the EBM technique. PMID:26878293

  3. Osteogenic differentiation of adipose tissue-derived mesenchymal stem cells on nanostructured Ti6Al4V and Ti13Nb13Zr

    PubMed Central

    Marini, Francesca; Luzi, Ettore; Fabbri, Sergio; Ciuffi, Simone; Sorace, Sabina; Tognarini, Isabella; Galli, Gianna; Zonefrati, Roberto; Sbaiz, Fausto; Brandi, Maria Luisa

    2015-01-01

    Summary Bone tissue engineering and nanotechnology enable the design of suitable substitutes to restore and maintain the function of human bone tissues in complex fractures and other large skeletal defects. Long-term stability and functionality of prostheses depend on integration between bone cells and biocompatible implants. Human adipose tissue-derived mesenchymal stem cells (hAMSCs) have been shown to possess the same ability to differentiate into osteoblasts and to produce bone matrix of classical bone marrow derived stem cells (BMMSCs). Ti6A14V and Ti13Nb13Zr are two different biocompatible titanium alloys suitable for medical bone transplantation. Preliminary results from our Research Group demonstrated that smooth Ti6Al4V surfaces exhibit an osteoconductive action on hAMSCs, granting their differentiation into functional osteoblasts and sustaining bone matrix synthesis and calcification. The purpose of this study is to assay the ability of nanostructured Ti6Al4V and Ti13Nb13Zr alloys to preserve the growth and adhesion of hAMSCs and, mostly, to sustain and maintain their osteogenic differentiation and osteoblast activity. The overall results showed that both nanostructured titanium alloys are capable of sustaining cell adhesion and proliferation, to promote their differentiation into osteoblast lineage, and to support the activity of mature osteoblasts in terms of calcium deposition and bone extracellular matrix protein production. PMID:26811701

  4. Novel artificial hip joint: A layer of alumina on Ti-6Al-4V alloy formed by micro-arc oxidation.

    PubMed

    Khanna, Rohit; Kokubo, Tadashi; Matsushita, Tomiharu; Nomura, Yuuji; Nose, Norihiro; Oomori, Yoshiyuki; Yoshida, Takuya; Wakita, Koichi; Takadama, Hiroaki

    2015-10-01

    In many hip replacement surgeries, monolithic alumina is used as a femoral head due to its high wear resistance. However, it is liable to fracture under load bearing operations in artificial joints. We propose a promising way to overcome this limitation by forming a dense alumina layer onto a relatively tough substrate such as Ti-6Al-4V alloy to obtain high wear resistance on a material that can sustain relatively high toughness. For this purpose, Al metal powders were deposited onto Ti-6Al-4V alloy by cold spraying in N2 atmosphere. Interfacial adhesion between Al and the Ti alloy was improved by the formation of a reaction layer of Al3Ti between them by heating at 640 °C for 1h in air. Subsequently, micro-arc oxidation treatment was performed to oxidize Al. The oxidized layer was composed of an outer porous layer of γ-alumina and inner-most dense layer of α-alumina. The α-alumina layer was almost fully densified and exhibited high Vickers hardness almost equal to that of alumina ceramics used as the femoral head. Thus, the newly developed dense alumina/Ti alloy can be potentially used to produce the reliable bearing surfaces of artificial hip joint. PMID:26117770

  5. Wear studies on ZrO2-filled PEEK as coating bearing materials for artificial cervical discs of Ti6Al4V.

    PubMed

    Song, Jian; Liu, Yuhong; Liao, Zhenhua; Wang, Song; Tyagi, Rajnesh; Liu, Weiqiang

    2016-12-01

    Polyetheretherketone (PEEK) and its composite coatings are believed to be the potential candidates' bio-implant materials. However, these coatings have not yet been used on the surface of titanium-based orthopedics and joint products and very few investigations on the tribological characteristics could be found in the published literature till date. In this study, the wettabilities, composition and micro-hardness were characterized using contact angle measurement, scanning electron microscopy (SEM) and hardness tester. The tribological tests were conducted using a ball-on-disc contact pair under 25% newborn calf serum (NCS) lubricated condition. For comparison, bare Ti6Al4V was studied. The obtained results revealed that those PEEK/ZrO2 composite coatings could improve the tribological properties of Ti6Al4V significantly. Adhesive wear and mild abrasive wear might be the dominant wear and failure mechanisms for PEEK/ZrO2 composite coatings in NCS lubricated condition. After comprehensive evaluation in the present study, 5wt.% ZrO2 nanoparticles filled PEEK coating displayed the optimum tribological characteristics and could be taken as a potential candidate for the bearing material of artificial cervical disc. PMID:27612794

  6. Data related to cyclic deformation and fatigue behavior of direct laser deposited Ti-6Al-4V with and without heat treatment.

    PubMed

    Sterling, Amanda J; Torries, Brian; Shamsaei, Nima; Thompson, Scott M

    2016-03-01

    Data is presented describing the strain-controlled, fully-reversed uniaxial cyclic deformation and fatigue behavior of Ti-6Al-4V specimens additively manufactured via Laser Engineered Net Shaping (LENS) - a Direct Laser Deposition (DLD) process. The data was collected by performing multiple fatigue tests on specimens with various microstructural states/conditions, i.e. in their 'as-built', annealed (below the beta transus temperature), or heat treated (above the beta transus temperature) condition. Such data aids in characterizing the mechanical integrity and fatigue resistance of DLD parts. Data presented herein also allows for elucidating the strong microstructure coupling of the fatigue behavior of DLD Ti-6Al-4V, as the data trends were found to vary with material condition (i.e. as-built, annealed or heat treated) [1]. This data is of interest to the additive manufacturing and fatigue scientific communities, as well as the aerospace and biomedical industries, since additively-manufactured parts cannot be reliably deployed for public use, until their mechanical properties are understood with high certainty. PMID:26949728

  7. Investigation of the microstructure and surface morphology of a Ti6Al4V plate fabricated by vacuum selective laser melting

    NASA Astrophysics Data System (ADS)

    Sato, Yuji; Tsukamoto, Masahiro; Masuno, Shinichiro; Yamashita, Yorihiro; Yamashita, Kensuke; Tanigawa, Daichi; Abe, Nobuyuki

    2016-04-01

    As an additive manufacturing technology, the selective laser melting (SLM) process is useful to directly form complicated shapes. The SLM process in a vacuum has been used to fabricate three-dimensional Ti6Al4V (Ti64) plates because this method can control the phase transformation. To investigate the laser melting and solidification dynamics, the formation of a Ti64 plate by SLM in a vacuum was captured by a high-speed video camera. Due to the effects of temperature and scanning speed on the phase transformation, the crystal orientation was evaluated with X-ray diffraction. A phase transformation of the crystal orientation occurred as the baseplate temperature was heated up from 50 to 150 °C.

  8. Faster methods for estimating arc centre position during VAR and results from Ti-6Al-4V and INCONEL 718 alloys

    NASA Astrophysics Data System (ADS)

    Nair, B. G.; Winter, N.; Daniel, B.; Ward, R. M.

    2016-07-01

    Direct measurement of the flow of electric current during VAR is extremely difficult due to the aggressive environment as the arc process itself controls the distribution of current. In previous studies the technique of “magnetic source tomography” was presented; this was shown to be effective but it used a computationally intensive iterative method to analyse the distribution of arc centre position. In this paper we present faster computational methods requiring less numerical optimisation to determine the centre position of a single distributed arc both numerically and experimentally. Numerical validation of the algorithms were done on models and experimental validation on measurements based on titanium and nickel alloys (Ti6Al4V and INCONEL 718). The results are used to comment on the effects of process parameters on arc behaviour during VAR.

  9. Comparative evaluation of laser-assisted micro-milling for AISI 316, AISI 422, TI-6AL-4V and Inconel 718 in a side-cutting configuration

    NASA Astrophysics Data System (ADS)

    Shelton, Jonathan A.; Shin, Yung C.

    2010-07-01

    This paper is focused on numerical modeling and experimental evaluation of laser-assisted micro-milling (LAMM). An experimental setup consisting of a 25 W CO2 laser, three-axis CNC linear stages and a high-speed spindle was used to implement the LAMM process. Micro-endmills between 100 and 300 µm in diameter were used to perform side-cutting operations with and without laser preheat on four materials: AISI 316, AISI 422, Ti-6Al-4V and Inconel 718. A three-dimensional transient finite-volume-based thermal model was used to analytically predict appropriate process parameters on the basis of material-removal temperatures. The effects of LAMM on the machined surface finish, edge burrs, tool wear and workpiece microstructure were evaluated experimentally.

  10. High Cycle Fatigue Properties Of Electron Beam Melted TI-6AL-4V Samples Without And With Integrated Defects ("Effects Of Defects")

    NASA Astrophysics Data System (ADS)

    Brandl, Erhard; Greitemeier, Daniel; Maier, Hans Jurgen; Syassen, Freerk

    2012-07-01

    The understanding of additive manufactured material properties is still at an early stage and mostly not profound. Nowadays, there is only little experience in predicting the effect of defects (e.g. porosity, unmelted spots, insufficient bonding between the layers) on the fatigue behaviour. In this paper, some of these questions are adressed. An electron beam melting process is used to manufacture Ti-6Al-4V high cycle fatigue samples without and with intentionally integrated defects inside of the samples. The samples were annealed or hot isostatically pressed. The defects were analysed by non- destructive methods before and by light/electron microscopy after the tests. In order to predict the high cycle fatigue properties, the crack propagation properties of the material (da/dN - ΔK curve) were tested and AFGROW simulation was used.

  11. Abrasive wear of nitrogen-implanted boron-coated Ti-6Al-4V and temperature effect on microhardness and sliding friction coefficient

    NASA Astrophysics Data System (ADS)

    Baazi, Tandjaoui; Knystautas, Emile J.; Fiset, Michel

    1993-02-01

    Boron was electron-gun evaporated onto manually polished surfaces of Ti-6Al-4V and bombarded with 100 keV nitrogen ions for different doses. The highest increase in Knoop microhardness was observed for the highest dose considered in this work, i.e., 10 17ions cm -2, which was maintained for subsequent abrasive wear investigation by optical and scanning electron microscopies. Relative changes of Knoop microhardness and sliding friction coefficient as a function of implantation temperature (room temperature, 150, 300, 450 and 600°C) were measured. The optimal improvements obtained for the 450°C implantation correlate with the higher nitrogen retention as evidenced by XPS depth-concentration analysis.

  12. Application of the Zero-Order Reaction Rate Model and Transition State Theory to predict porous Ti6Al4V bending strength.

    PubMed

    Reig, L; Amigó, V; Busquets, D; Calero, J A; Ortiz, J L

    2012-08-01

    Porous Ti6Al4V samples were produced by microsphere sintering. The Zero-Order Reaction Rate Model and Transition State Theory were used to model the sintering process and to estimate the bending strength of the porous samples developed. The evolution of the surface area during the sintering process was used to obtain sintering parameters (sintering constant, activation energy, frequency factor, constant of activation and Gibbs energy of activation). These were then correlated with the bending strength in order to obtain a simple model with which to estimate the evolution of the bending strength of the samples when the sintering temperature and time are modified: σY=P+B·[lnT·t-ΔGa/R·T]. Although the sintering parameters were obtained only for the microsphere sizes analysed here, the strength of intermediate sizes could easily be estimated following this model. PMID:24364968

  13. Theoretical Assessment on the Phase Transformation Kinetic Pathways of Multi-component Ti Alloys: Application to Ti-6Al-4V

    DOE PAGESBeta

    Ji, Yanzhou; Heo, Tae Wook; Zhang, Fan; Chen, Long-Qing

    2015-12-21

    Here we present our theoretical assessment of the kinetic pathways during phase transformations of multi-component Ti alloys. Employing the graphical thermodynamic approach and an integrated free energy function based on the realistic thermodynamic database and assuming that a displacive structural transformation occurs much faster than long-range diffusional processes, we analyze the phase stabilities of Ti-6Al-4V (Ti-6wt.%Al-4wt.%V). Our systematic analyses predict a variety of possible kinetic pathways for β to (α + β) transformations leading to different types of microstructures under various heat treatment conditions. In addition, the possibility of unconventional kinetic pathways is discussed. Lastly, we also briefly discuss themore » application of our approach to general multicomponent/multiphase alloy systems.« less

  14. Study of Tool Wear Mechanisms and Mathematical Modeling of Flank Wear During Machining of Ti Alloy (Ti6Al4V)

    NASA Astrophysics Data System (ADS)

    Chetan; Narasimhulu, A.; Ghosh, S.; Rao, P. V.

    2014-12-01

    Machinability of titanium is poor due to its low thermal conductivity and high chemical affinity. Lower thermal conductivity of titanium alloy is undesirable on the part of cutting tool causing extensive tool wear. The main task of this work is to predict the various wear mechanisms involved during machining of Ti alloy (Ti6Al4V) and to formulate an analytical mathematical tool wear model for the same. It has been found from various experiments that adhesive and diffusion wear are the dominating wear during machining of Ti alloy with PVD coated tungsten carbide tool. It is also clear from the experiments that the tool wear increases with the increase in cutting parameters like speed, feed and depth of cut. The wear model was validated by carrying out dry machining of Ti alloy at suitable cutting conditions. It has been found that the wear model is able to predict the flank wear suitably under gentle cutting conditions.

  15. A study of calcium carbonate/multiwalled-carbon nanotubes/chitosan composite coatings on Ti-6Al-4V alloy for orthopedic implants

    NASA Astrophysics Data System (ADS)

    Ahmed, Rasha A.; Fekry, Amany M.; Farghali, R. A.

    2013-11-01

    In an attempt to increase the stability, bioactivity and corrosion resistance of Ti-6Al-4V alloy, chitosan (CS) biocomposite coatings reinforced with multiwalled-carbon nanotubes (MWCNTs), and calcium carbonate (CaCO3) for surface modification were utilized by electroless deposition. Scanning electron microscope (SEM), Fourier transform infrared spectroscopy (FTIR) reveals the formation of a compact and highly crosslinked coatings. Electrochemical techniques were used to investigate the coats stability and resistivity for orthopedic implants in simulated body fluid (SBF). The results show that Est value is more positive in the following order: CaCO3/MWCNTs/CS > CS/MWCNTs > CS > MWCNTs. The calculated icorr was 0.02 nA cm-2 for CaCO3/MWCNTs/CS which suggested a high corrosion resistance.

  16. Effects of substrate temperature on the structure, residual stress and nanohardness of Ti6Al4V films prepared by magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Liu, Gang; Yang, Yanqing; Huang, Bin; Luo, Xian; Ouyang, Sheng; Zhao, Guangming; Jin, Na; Li, Pengtao

    2016-05-01

    This paper studies the effects of substrate temperature on the structural and properties evolution of magnetron sputtered Ti6Al4V films. X-ray diffraction results indicate that the films show a monotonically weakening (0002) texture growth as the substrate temperature rises, and completely transform into a randomly orientated growth at 500 °C deposition. The columnar and equiaxial structures of the films are observed by scanning electron microscope and transmission electron microscope. The structure evolution as a function of homologous temperature Ts/Tm is illustrated by a schematic diagram based on the Structure Zone Model. The film residual stresses are compressive, and decrease with substrate temperature increasing. The film nanohardness decreases as substrate temperature rises, which is thought to be influenced by both the decreasing texture and relaxed residual stress. These results show that the film structure and structure-related properties can be controlled by simply modifying the homologous temperature Ts/Tm.

  17. Development of Ti-6Al-4V and Ti-1Al-8V-5Fe Alloys Using Low-Cost TiH2 Powder Feedstock

    SciTech Connect

    Joshi, Vineet V.; Lavender, Curt; Moxon, Vladimir; Duz, Vlad; Nyberg, Eric; Weil, K. Scott

    2012-09-25

    Thermo-mechanical processing was performed on two titanium alloy billets, a beta-titanium alloy (Ti1Al8V5Fe) and an alpha-beta titanium alloy (Ti6Al4V), which had been produced using a novel low-cost powder metallurgy process that relies on the use of TiH2 powder as a feedstock material. The thermomechanical processing was performed in the beta region of the respective alloys to form 16-mm diameter bars. The hot working followed by the heat treatment processes not only eliminated the porosity within the materials but also developed the preferred microstructures. Tensile testing and rotating beam fatigue tests were conducted on the as-rolled and heat-treated materials to evaluate their mechanical properties. The mechanical properties of these alloys matched well with those produced by the conventional ingot processing route.

  18. Cytocompatibility of Ti-6Al-4V and Ti-5Al-2.5Fe alloys according to three surface treatments, using human fibroblasts and osteoblasts.

    PubMed

    Bordji, K; Jouzeau, J Y; Mainard, D; Payan, E; Netter, P; Rie, K T; Stucky, T; Hage-Ali, M

    1996-05-01

    Titanium alloys are well known for their superior mechanical properties as well as for their good biocompatibility, making them desirable as surgical implant materials. However, these alloys have been proven to behave poorly in friction since wear particles were often detected in tissues and organs associated with titanium implants. In this paper, three surface treatments were investigated in order to improve the wear resistance and the hardness of Ti-6Al-4V and Ti-5Al-2.5Fe: (a) glow discharge nitrogen implantation (10(17) atoms cm-2), (b) plasma nitriding by plasma diffusion treatment (PDT) and (c) deposition of TiN layer by plasma-assisted chemical vapour deposition (PACVD) additionally to PDT. Surface characterization after the different treatments showed considerable improvement in surface hardness, especially after the two nitriding processes. Moreover, the good corrosion resistance of untreated alloys was maintained. A cell culture model using human cells was chosen to study the effect of such treatments on the cytocompatibility of these materials. The results showed that Ti-5Al-2.5Fe alloy was as cytocompatible as the Ti-6Al-4V alloy and the same surface treatment led to identical biological consequences on both alloys. Nitrogen implantation did not modify at all the cellular behaviour observed on untreated samples. After the two nitriding treatments, cell proliferation and viability appeared to be significantly reduced and the scanning electron microscopy study revealed somewhat irregular surface states. However, osteoblast phenotype expression and protein synthesis capacity were not affected. PDT and PACVD may be interesting alternatives to the physical vapour deposition technique. PMID:8718939

  19. Influence of damping coefficient from permanent magnets on chatter formation during end milling of titanium alloy (Ti-6Al-4V)

    NASA Astrophysics Data System (ADS)

    Sulaiman, S. A.; Amin, A. N.

    2015-12-01

    In machining operations, chatter is undesirable due to its adverse effects on the product quality, operation cost, machining accuracy and machine tool life. It is also responsible for reducing output. Chatter is a self-excitation phenomenon occurring in machine tools, in which the cutting process tends to lower the damping capacity of the machine structural components ending in an unstable behavior of the system. Chatter arises due to resonance when the vibrations of the instability of chip formation and the natural vibration modes of the machine-system components coincide. This paper focuses on the influence of damping coefficient from permanent magnets on chip serration frequency as an approach of minimizing chatter in end milling of Titanium alloy (Ti6Al4V). The method consists of two ferrite permanent magnet bars (dimensions: 1" × 6" × 3"), mounted 5mm from the cutting tool using a specially designed fixture which provided a uniform magnetic field of 2500-2700 Gausses. A titanium alloy Ti6Al4V block was then end milled using uncoated WC-Co inserts. A sequence of 15 experimental runs was conducted based on a small Central Composite Design (CCD) model in Response Surface Methodology (RSM). The primary (independent) parameters were: cutting speed, feed, and depth of cut. The data acquisition system comprised a vibration sensor (accelerometer) and a signal conditioning unit was used to measure the vibration data. The resultant vibrations were then analyzed using the DASYLab 5.6 software. Machining tests were conducted for two different conditions - with and without the application of magnets. Scanning Electron Microscope (SEM) was used to measure the chip segmentations. The SEM analysis of chip serrations demonstrated that the chip serration frequency were more stable while cutting under the presence of permanent magnets due to lower intensity of chatter.

  20. Identification of Stable Processing Parameters in Ti-6Al-4V Alloy from a Wide Temperature Range Across β Transus and a Large Strain Rate Range

    NASA Astrophysics Data System (ADS)

    Quan, Guo-Zheng; Wen, Hai-Rong; Pu, Shi-Ao; Zou, Zhen-Yu; Wu, Dong-Sen

    2015-11-01

    The hot workability of Ti-6Al-4V alloy was investigated according to the measured stress-strain data and their derived forms from a series of hot compressions at the temperatures of 1,023-1,323 K and strain rates of 0.01-10 s-1 with a height reduction of 60%. As the true strain was 0.3, 0.5, 0.7 and 0.9, respectively, the response maps of strain rate sensitivity (m-value), power dissipation efficiency (η-value) and instability parameter (ξ-value) to temperature and strain rate were developed on the basis of dynamic material model (DMM). Then the processing map was obtained by superimposition of the power dissipation and the instability maps. According to the processing map, the stable regions (η > 0 and ξ > 0) and unstable regions (η < 0 or ξ < 0) were clarified clearly. Further, the stable regions (temperatures of 1,198-1,248 K and strain rates of 0.01-0.1 s-1) with higher η value (> 0.3) corresponding to the ideal deformation mechanisms involving globularization and superplasticity were identified and recommended. The microstructures of the deformed samples were then observed by microscopy. And homogeneous microstructures with refined grains were found in the recommended parameter domains. The optimal working parameter domains identified by processing map and validated by microstructure observations contribute to the design in reasonable hot forming process of Ti-6Al-4V alloy without resorting to expensive and time-consuming trial-and-error methods.

  1. Evaluating the Effect of Processing Parameters on Porosity in Electron Beam Melted Ti-6Al-4V via Synchrotron X-ray Microtomography

    NASA Astrophysics Data System (ADS)

    Cunningham, Ross; Narra, Sneha P.; Ozturk, Tugce; Beuth, Jack; Rollett, A. D.

    2016-03-01

    Electron beam melting (EBM) is one of the subsets of direct metal additive manufacturing (AM), an emerging manufacturing method that fabricates metallic parts directly from a three-dimensional (3D) computer model by the successive melting of powder layers. This family of technologies has seen significant growth in recent years due to its potential to manufacture complex components with shorter lead times, reduced material waste and minimal post-processing as a "near-net-shape" process, making it of particular interest to the biomedical and aerospace industries. The popular titanium alloy Ti-6Al-4V has been the focus of multiple studies due to its importance to these two industries, which can be attributed to its high strength to weight ratio and corrosion resistance. While previous research has found that most tensile properties of EBM Ti-6Al-4V meet or exceed conventional manufacturing standards, fatigue properties have been consistently inferior due to a significant presence of porosity. Studies have shown that adjusting processing parameters can reduce overall porosity; however, they frequently utilize methods that give insufficient information to properly characterize the porosity (e.g., Archimedes' method). A more detailed examination of the result of process parameter adjustments on the size and spatial distribution of gas porosity was performed utilizing synchrotron-based x-ray microtomography with a minimum feature resolution of 1.5 µm. Cross-sectional melt pool area was varied systematically via process mapping. Increasing melt pool area through the speed function variable was observed to significantly reduce porosity in the part.

  2. Integrated experimental and theoretical approach for corrosion and wear evaluation of laser surface nitrided, Ti-6Al-4V biomaterial in physiological solution.

    PubMed

    Vora, Hitesh D; Shanker Rajamure, Ravi; Dahotre, Sanket N; Ho, Yee-Hsien; Banerjee, Rajarshi; Dahotre, Narendra B

    2014-09-01

    A laser based surface nitriding process was adopted to further enhance the osseo-integration, corrosion resistance, and tribological properties of the commonly used bioimplant alloy, Ti-6Al-4V. Earlier preliminary osteoblast, electrochemical, and corrosive wear studies of laser nitrided titanium in simulated body fluid clearly revealed improvement of cell adhesion as well as enhancement in corrosion and wear resistance but mostly lacked the in-depth fundamental understanding behind these improvements. Therefore, a novel integrated experimental and theoretical approach were implemented to understand the physical phenomena behind the improvements and establish the property-structure-processing correlation of nitrided surface. The first principle and thermodynamic calculations were employed to understand the thermodynamic, electronic, and elastic properties of TiN for enthalpy of formation, Gibbs free energy, density of states, and elastic properties of TiN were investigated. Additionally, open circuit potential and cyclic potentio-dynamic polarization tests were carried out in simulated body fluid to evaluate the corrosion resistance that in turn linked with the experimentally measured and computationally predicted surface energies of TiN. From these results, it is concluded that the enhancement in the corrosion resistance after laser nitriding is mainly attributed to the presence of covalent bonding via hybridization among Ti (p) and N (d) orbitals. Furthermore, mechanical properties, such as, Poisson׳s ratio, stiffness, Pugh׳s ductility criteria, and Vicker׳s hardness, predicted from first principle calculations were also correlated to the increase in wear resistance of TiN. All the above factors together seem to have contributed to significant improvement in both wear and corrosion performance of nitride surface compared to the bare Ti-6Al-4V in physiological environment indicating its suitability for bioimplant applications. PMID:24922620

  3. Modeling the Microstructure Evolution During Additive Manufacturing of Ti6Al4V: A Comparison Between Electron Beam Melting and Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Vastola, G.; Zhang, G.; Pei, Q. X.; Zhang, Y.-W.

    2016-05-01

    Beam-based additive manufacturing (AM) is an innovative technique in which parts are built layerwise, starting from the material in powder form. As a developing manufacturing technique, achievement of excellent mechanical properties in the final part is of paramount importance for the mainstream adoption of this technique in industrial manufacturing lines. At the same time, AM offers an unprecedented opportunity to precisely control the manufacturing conditions locally within the part during build, enabling local influence on the formation of the texture and microstructure. In order to achieve the control of microstructure by tailoring the AM machine parameters, a full understanding and modeling of the heat transfer and microstructure evolution processes is needed. Here, we show the implementation of the non-equilibrium equations for phase formation and dissolution in an AM modeling framework. The model is developed for the Ti6Al4V alloy and allows us to show microstructure evolution as given by the AM process. The developed capability is applied to the cases of electron beam melting and selective laser melting AM techniques to explain the significantly different microstructures observed in the two processes.

  4. Determination of Specific Forces and Tool Deflections in Micro-milling of Ti-6Al-4V alloy using Finite Element Simulations and Analysis

    SciTech Connect

    Farina, Simone; Ceretti, Elisabetta; Thepsonti, Thanongsak; Oezel, Tugrul

    2011-05-04

    Titanium alloys offer superb properties in strength, corrosion resistance and biocompatibility and are commonly utilized in medical devices and implants. Micro-end milling process is a direct and rapid fabrication method for manufacturing medical devices and implants in titanium alloys. Process performance and quality depend upon an understanding of the relationship between cutting parameters and forces and resultant tool deflections to avoid tool breakage. For this purpose, FE simulations of chip formation during micro-end milling of Ti-6Al-4V alloy with an ultra-fine grain solid carbide two-flute micro-end mill are investigated using DEFORM software.At first, specific forces in tangential and radial directions of cutting during micro-end milling for varying feed advance and rotational speeds have been determined using designed FE simulations for chip formation process. Later, these forces are applied to the micro-end mill geometry along the axial depth of cut in 3D analysis of ABAQUS. Consequently, 3D distributions for tool deflections and von Misses stress are determined. These analyses will yield in establishing integrated multi-physics process models for high performance micro-end milling and a leap-forward to process improvements.

  5. Effects of surface-treated cpTi and Ti6Al4V alloy on the initial attachment of human osteoblast cells.

    PubMed

    Oji, M O; Wood, J V; Downes, S

    1999-12-01

    This study concerns the effect of simple surface treatments on the nature of the oxide layer, of commercially pure titanium (cpTi) and Ti6Al4V alloy substrates and their effect on human osteoblast cells (HOBS). After treatment the surfaces were analyzed by X-ray photoelectron spectroscopy (XPS) in order to identify the surface groups responsible for the cell attachment process. The assessment of cell attachment was monitored by the Alamar blue assay (AB), measuring cell activity, in three types of media: phosphate-buffered saline (PBS), serum containing and serum-free Dulbecco's modified Eagle's cell culture medium (SER+ and SERF respectively). XPS analysis of the treated surfaces revealed consistent peaks representative of TiO2 on all surfaces and Ti(0) and Ti2O3 on the non-heat-treated surfaces. The cell activity assays indicated that there were no significant differences in cellular activity caused by surface treatments, but the cellular activity compared between the three types of medium was greatest in the PBS over the initial stages of attachment. PMID:15347967

  6. Time exposure studies on stress corrosion cracking of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651, and titanium 6Al-4V

    NASA Technical Reports Server (NTRS)

    Terrell, J.

    1973-01-01

    The effect of a constant applied stress in crack initiation of aluminum 2014-T6, 2219-T87, 2014-T651, 7075-T651 and titanium 6Al-4V has been investigated. Aluminum c-ring specimens (1-inch diameter) and u-band titanium samples were exposed continuously to a 3.5% NaCl solution (pH 7) and organic fluids of ethyl, methyl, and iso-propyl alcohol (reagent purity), and demineralized distilled water. Corrosive action was observed to begin during the first and second day of constant exposure as evidenced by accumulation of hydrogen bubbles on the surface of stressed aluminum samples. However, titanium stressed specimens showed no reactions to its environment. Results of this investigation seems to suggest that aluminum 2014-T6, aluminum 7075-T651 and aluminum 2014-T651 are susceptible to stress corrosion cracking in chloride solution (NaCl), while aluminum 2219-T87 seem to resist stress corrosion cracking in sodium chloride at three levels of stress (25%, 50%, and 75% Y.S.). In organic fluids of methyl, ethyl, and iso-propyl alcohol, 2014-T6 and 7075-T651 did not fail by SCC; but 2014-T651 was susceptible to SCC in methly alcohol, but resistant in ethyl alcohol, iso-propyl alcohol and demineralized distilled water.

  7. Tribological characterization of a biocompatible thin film of UHMWPE on Ti6Al4V and the effects of PFPE as top lubricating layer.

    PubMed

    Panjwani, Bharat; Satyanarayana, Nalam; Sinha, Sujeet K

    2011-10-01

    Ultra-high molecular weight polyethylene (UHMWPE) thin film was coated onto Ti6Al4V alloy specimens using dip coating method. Tribological performance of this coating (thickness of 19.6 ± 2.0 μm) was evaluated using 4 mm diameter Si(3)N(4) ball counterface in a ball-on-disk tribometer. Tests were carried out for different normal loads (0.5, 1.0, 2.0 and 4.0 N) and rotational speeds of the disk (200 and 400 rpm). UHMWPE coating formed in this study exhibits high hydrophobicity with water contact angle of 135.5 ± 3.3° and meets the requirements of cytotoxicity test using the ISO 10993-5 elution method. This coating shows low coefficient of friction (0.15) and high wear durability (>96,000 cycles) for the tested conditions. PFPE overcoat on UHMWPE has further increased the wear durability of UHMWPE coating as evaluated at even higher rotational speed of 1000 rpm. PMID:21783105

  8. The Impact of Strain Reversal on Microstructure Evolution and Orientation Relationships in Ti-6Al-4V with an Initial Alpha Colony Microstructure

    NASA Astrophysics Data System (ADS)

    Muszka, K.; Lopez-Pedrosa, M.; Raszka, K.; Thomas, M.; Rainforth, W. M.; Wynne, B. P.

    2014-09-01

    The effect of forward and reverse torsion on flow behavior and microstructure evolution, particularly dynamic and static spheroidization, on Ti-6Al-4V with an alpha lamella colony microstructure was studied. Testing was undertaken sub beta transus [1088 K (815 °C)] at strain rates of either 0.05 or 0.5 s-1. Quantitative metallography and electron back scatter diffraction has identified that a critical monotonic strain (ɛ c) in the range of 0.3 to 0.6 is required to initiate rapid dynamic spheroidization of the alpha lamella. For material deformed to strains below ɛ c and then reversed to a zero net strain the orientation relationships between alpha colonies are close to ideal Burgers, enabling prior beta grains to be fully reconstructed. Material deformed to strains greater than ɛ c and reversed lose Burgers and no beta reconstruction is possible, suggesting ɛ c is the strain required to generate break-up of lamella. Static spheroidization is, however, sensitive to strain path around ɛ c. Annealing at 1088 K (815 °C) for 4 hours for material subjected to 0.25 forward + 0.25 forward strain produces 48 pct spheroidized grains while material with 0.25 forward + 0.25 reverse strain has 10 pct spheroidization. This is believed to be a direct consequence of different levels of the stored energy between these two strain paths.

  9. The Impact of Strain Reversal on Microstructure Evolution and Orientation Relationships in Ti-6Al-4V with an Initial Alpha Colony Microstructure

    NASA Astrophysics Data System (ADS)

    Muszka, K.; Lopez-Pedrosa, M.; Raszka, K.; Thomas, M.; Rainforth, W. M.; Wynne, B. P.

    2014-12-01

    The effect of forward and reverse torsion on flow behavior and microstructure evolution, particularly dynamic and static spheroidization, on Ti-6Al-4V with an alpha lamella colony microstructure was studied. Testing was undertaken sub beta transus [1088 K (815 °C)] at strain rates of either 0.05 or 0.5 s-1. Quantitative metallography and electron back scatter diffraction has identified that a critical monotonic strain ( ɛ c) in the range of 0.3 to 0.6 is required to initiate rapid dynamic spheroidization of the alpha lamella. For material deformed to strains below ɛ c and then reversed to a zero net strain the orientation relationships between alpha colonies are close to ideal Burgers, enabling prior beta grains to be fully reconstructed. Material deformed to strains greater than ɛ c and reversed lose Burgers and no beta reconstruction is possible, suggesting ɛ c is the strain required to generate break-up of lamella. Static spheroidization is, however, sensitive to strain path around ɛ c. Annealing at 1088 K (815 °C) for 4 hours for material subjected to 0.25 forward + 0.25 forward strain produces 48 pct spheroidized grains while material with 0.25 forward + 0.25 reverse strain has 10 pct spheroidization. This is believed to be a direct consequence of different levels of the stored energy between these two strain paths.

  10. Effects of high-energy electro-pulsing treatment on microstructure, mechanical properties and corrosion behavior of Ti-6Al-4V alloy.

    PubMed

    Ye, Xiaoxin; Wang, Lingsheng; Tse, Zion T H; Tang, Guoyi; Song, Guolin

    2015-04-01

    The effect of electro-pulsing treatment (EPT) on the microstructure, mechanical properties and corrosion behavior of cold-rolled Ti-6Al-4V alloy strips was investigated in this paper. It was found that the elongation to failure of materials obtains a noticeable enhancement with increased EPT processing time while slightly sacrificing strength. Fine recrystallized grains and the relative highest elongation to failure (32.5%) appear in the 11second-EPT samples. Grain coarsening and decreased ductility were brought in with longer EPT duration time. Fracture surface analysis shows that transition from intergranular brittle facture to transgranular dimple fracture takes place with an increase in processing time of EPT. Meanwhile, corrosion behavior of titanium alloys is greatly improved with increased EPT processing time, which is presented by polarization test and surface observation with the beneficial effect of forming a protective anatase-TiO2 film on the surface of alloys. The rapid recrystallization behavior and oxide formation of the titanium alloy strip under EPTs are attributed to the enhancement of nucleation rate, atomic diffusion and oxygen migration resulting from the coupling of the thermal and athermal effects. PMID:25687017

  11. Oxynitrided Surface Layer Produced On Ti6Al4V Titanium Alloy Under Low Temperature Glow Discharge Conditions For Medical Applications

    NASA Astrophysics Data System (ADS)

    Wierzchon, T.; Ossowski, M.; Borowski, T.; Morgiel, J.; Czarnowska, E.

    2011-01-01

    In spite that titanium oxides increase biocompatibility of titanium implants but their functional life is limited due to the problems arising from brittles and metalosis. Therefore technology, that allow to produce composite surface layer with controlled microstructure, chemical and phase composition and surface morphology on titanium alloy and eliminates the oxides disadvantages has been existing till now is searched. The requirements of titanium and its alloys implants can be fulfill by the low—temperature glow discharge assisted oxynitriding. The paper describes the surface layer of TiO2+TiN+Ti2N+αTi(N) type produced at temperature 680° C that preserves mechanical properties of titanium alloy Ti6Al4V. Characteristics of produced diffusion multi-phase surface layers in range of phase composition, microstructure (SEM, TEM, XRD) and its properties, such as frictional wear resistance are presented. The biological properties in dependency to the applied sterilization method are also analyzed. Properties of produced surface layers are discussed with reference to titanium alloy. The obtained data show that produced surface layers improves titanium alloy properties both frictional wear and biological. Preliminary in vitro examinations show good biocompatibility and antithrombogenic properties.

  12. Characterization and friction behavior of LST/PEO duplex-treated Ti6Al4V alloy with burnished MoS2 film

    NASA Astrophysics Data System (ADS)

    Qin, Yongkun; Xiong, Dangsheng; Li, Jianliang

    2015-08-01

    Laser surface-textured Ti6Al4V substrate was treated by plasma electrolytic oxidation process to prepare an oxide ceramic coating and then burnished with a thin MoS2 film. The area densities of textured dimples and the surface roughness of oxide ceramic underlay which affected the longevity of MoS2 films were thoroughly investigated. The results showed that a mixed surface pattern combining large textured dimples (diameter 150 μm) with small discharged dimples (diameter 5-17 μm) was fabricated by the LST/PEO duplex treatment and it contributed to prolonging the lubricating life of MoS2 film in comparison to the LST or PEO treatment. Wherein, the mixed dimples acted as lubricant reservoirs and the hard oxide coatings provided high load supports for the lubricating films. A much longer life of low friction was provided by the LST/PEO/MoS2 coatings with higher density of textured dimples (S = 55%) and lower roughness of LST/PEO surface (Ra = 1.0 μm).

  13. Oxynitrided Surface Layer Produced On Ti6Al4V Titanium Alloy Under Low Temperature Glow Discharge Conditions For Medical Applications

    SciTech Connect

    Wierzchon, T.; Ossowski, M.; Borowski, T.; Morgiel, J.; Czarnowska, E.

    2011-01-17

    In spite that titanium oxides increase biocompatibility of titanium implants but their functional life is limited due to the problems arising from brittles and metalosis. Therefore technology, that allow to produce composite surface layer with controlled microstructure, chemical and phase composition and surface morphology on titanium alloy and eliminates the oxides disadvantages has been existing till now is searched. The requirements of titanium and its alloys implants can be fulfill by the low-temperature glow discharge assisted oxynitriding.The paper describes the surface layer of TiO{sub 2}+TiN+Ti{sub 2}N+{alpha}Ti(N) type produced at temperature 680 deg. C that preserves mechanical properties of titanium alloy Ti6Al4V. Characteristics of produced diffusion multi-phase surface layers in range of phase composition, microstructure (SEM, TEM, XRD) and its properties, such as frictional wear resistance are presented. The biological properties in dependency to the applied sterilization method are also analyzed.Properties of produced surface layers are discussed with reference to titanium alloy. The obtained data show that produced surface layers improves titanium alloy properties both frictional wear and biological. Preliminary in vitro examinations show good biocompatibility and antithrombogenic properties.

  14. Examination of the distribution of the tensile deformation systems in tension and tension-creep of Ti-6Al-4V (wt.%) at 296 K and 728 K

    NASA Astrophysics Data System (ADS)

    Li, H.; Boehlert, C. J.; Bieler, T. R.; Crimp, M. A.

    2015-03-01

    The deformation behaviour of an α + β Ti-6Al-4V (wt.%) alloy was investigated during in situ deformation inside a scanning electron microscopy (SEM). Tensile experiments were performed at 296 and 728 K (~0.4Tm), while a tensile-creep experiment was performed at 728 K and 310 MPa (σ/σys = 0.74). The active deformation systems were identified using electron backscattered diffraction-based slip-trace analysis and SEM images of the specimen surface. The distribution of the active deformation systems varied as a function of temperature. Basal slip deformation played a major role in the tensile deformation behaviour, and the relative activity of basal slip increased with increasing temperature. For the 296 K tension deformation, basal slip was less active than prismatic slip, whereas this was reversed at 728 K. Twinning was observed in both the 296 and 728 K tension experiments; however, no more than 4% of the total deformation systems observed was twins. The tension-creep experiment revealed no slip traces, however grain boundary ledge formation was observed, suggesting that grain boundary sliding was an active deformation mechanism. The results of this work were compared with those from previous studies on commercially pure Ti, Ti-5Al-2.5Sn (wt.%) and Ti-8Al-1Mo-1V (wt.%), and the effects of alloying on the deformation behaviour are discussed. The relative amount of basal slip activity increased with increasing Al content.

  15. The tribology of PS212 coatings and PM212 composites for the lubrication of titanium 6Al-4V components of a Stirling engine space power system

    NASA Technical Reports Server (NTRS)

    Sliney, Harold E.; Lukaszewicz, Victor; Dellacorte, Christopher

    1994-01-01

    The Stirling space power machine incorporates a linear alternator to generate electrical power. The alternator is a reciprocating device that is driven by a solar or nuclear-powered Stirling engine. The power piston and cylinder are made of titanium 6Al-4V (Ti6-4) alloy, and are designed to be lubricated by a hydrodynamically-generated gas film. Rubbing occurs during starts and stops and there is the possibility of an occasional high speed rub. Since titanium is known to have a severe galling tendency in sliding contacts, a 'back-up', self-lubricating coating on the cylinder and/or the piston is needed. This report describes the results of a research program to study the lubrication of Ti6-4 with the following chromium carbide based materials: plasma-sprayed PS212 coatings and sintered PM212 counterfaces. Program objectives are to achieve adherent coatings on Ti6-4 and to measure the friction and wear characteristics of the following sliding combinations under conditions simulative of the Stirling-driven space power linear alternator: Ti6-4/Ti6-4 baseline, Ti6-4/PS212-coated Ti6-4, and PS212-coated Ti6-4/PM212.

  16. [Standardized testing of bone implant surfaces with an osteoblast cell culture cyste. III. PVD hard coatings and Ti6Al4V].

    PubMed

    Steinert, A; Hendrich, C; Merklein, F; Rader, C P; Schütze, N; Thull, R; Eulert, J

    2000-12-01

    The effect of titanium-based PVD coatings and a titanium alloy on the proliferation and differentiation of osteoblasts was investigated using a standardised cell culture system. Human fetal osteoblasts (hFOB 1.19) were cultured on titanium-niobium-nitride ([Ti,Nb]N), titanium-niobium-oxy-nitride coatings ([Ti,Nb]ON) and titanium-aluminium-vanadium alloy (Ti6Al4V) for 17 days. Cell culture polystyrene (PS) was used as reference. For the assessment of proliferation, the numbers and viability of the cells were determined, while alkaline phosphatase activity, collagen I and osteocalcin synthesis served as differentiation parameters. On the basis of the cell culture experiments, a cytotoxic effect of the materials can be excluded. In comparison with the other test surfaces, [Ti,Nb]N showed greater cell proliferation. The [Ti,Nb]N coating was associated with the highest level of osteocalcin production, while all other differentiation parameters were identical on all three surfaces. The test system described reveals the influence of PVD coatings on the osteoblast differentiation cycle. The higher oxygen content of the [Ti,Nb]ON surface does not appear to have any positive impact on cell proliferation. The excellent biocompatibility of the PVD coatings is confirmed by in vivo findings. The possible use of these materials in the fields of osteosynthesis and articular surfaces is still under discussion. PMID:11194641

  17. Pore Geometry Optimization of Titanium (Ti6Al4V) Alloy, for Its Application in the Fabrication of Customized Hip Implants

    PubMed Central

    Roy, Sandipan; Panda, Debojyoti; Khutia, Niloy; Chowdhury, Amit Roy

    2014-01-01

    The present study investigates the mechanical response of representative volume elements of porous Ti-6Al-4V alloy, to arrive at a desired range of pore geometries that would optimize the reduction in stiffness necessary for biocompatibility with the stress concentration arising around the pore periphery, under physiological loading conditions with respect to orthopedic hip implants. A comparative study of the two is performed with the aid of a newly defined optimizing parameter called pore efficiency that takes into consideration both the stiffness quantity and the stress localization around pores. To perform a detailed analysis of the response of the porous structure over the entire spectrum of loading conditions that a hip implant is subjected to in vivo, the mechanical responses of 3D finite element models of cubic and rectangular parallelepiped geometries, with porosities varying over a range of 10% to 60%, are simulated under representative compressive, flexural as well as combined loading conditions. The results that are obtained are used to suggest a range of pore diameters that lower the effective stiffness and modulus of the implant to around 60% of the stiffness and modulus of dense solid implants while keeping the stress levels within permissible limits. PMID:25400663

  18. Effect of ZrO2 particle on the performance of micro-arc oxidation coatings on Ti6Al4V

    NASA Astrophysics Data System (ADS)

    Li, Hong; Sun, Yezi; Zhang, Jin

    2015-07-01

    This paper investigates the effect of ZrO2 particle on the oxidation resistance and wear properties of coatings on a Ti6Al4V alloy generated using the micro-arc oxidation (MAO) technique. Different concentrations micron ZrO2 particles were added in phosphate electrolyte and dispersed by magnetic stirring apparatus. The composition of coating was characterized using X-ray diffraction and energy dispersive spectrum, and the morphology was examined using SEM. The high temperature oxidation resistance of the coating sample at 700 °C was investigated. Sliding wear behaviour was tested by a wear tester. The results showed that the coating consisted of ZrTiO4, ZrO2, TiO2. With ZrO2 particle addition, the ceramic coating's forming time reduced by the current dynamic curve. It was shown that the addition of ZrO2 particles (3 g/L, 6 g/L) expressed an excellent oxidation resistance at 700 °C and wear resistance.

  19. Bio-inspired citrate-functionalized apatite thin films crystallized on Ti-6Al-4V implants pre-coated with corrosion resistant layers.

    PubMed

    Delgado-López, José Manuel; Iafisco, Michele; Rodríguez-Ruiz, Isaac; Gómez-Morales, Jaime

    2013-10-01

    In this paper the crystallization of a bioinspired citrate-functionalized apatite (cit-Ap) thin film (thickness about 2μm) on Ti-6Al-4V supports pre-coated with bioactive and corrosion resistant buffer layer of silicon nitride (Si3N4), silicon carbide (SiC) or titanium nitride (TiN) is reported. The apatitic coatings were produced by a new coating technique based on the induction heating of the implants immersed in a flowing calcium-citrate-phosphate solution at pH11. The influence of the buffer layers and the surface roughness of the substrate on the chemical-physical features and adhesion of the cit-Ap films were investigated. The best plasticity, compactness and adherence properties have been found in the Ap layer grown on Si3N4, followed by the Ap grown on SiC and TiN, respectively. The adhesion property was likely related to the roughness of the buffered substrates, whereas the compactness and plasticity were closely related to the operating conditions during the Ap crystallization (flow rate of the solution and increase of temperature) rather than to the nature of the buffer layer. PMID:23648093

  20. In situ strain profiling of elastoplastic bending in Ti-6Al-4V alloy by synchrotron energy dispersive x-ray diffraction

    SciTech Connect

    Croft, M.; Shukla, V.; Akdogan, E. K.; Sadangi, R.; Ignatov, A.; Balarinni, L.; Tsakalakos, T.; Jisrawi, N.; Zhong, Z.; Horvath, K.

    2009-05-01

    Elastic and plastic strain evolution under four-point bending has been studied by synchrotron energy dispersive x-ray diffraction. Measured strain profiles across the specimen thickness showed an increasing linear elastic strain gradient under increasing four-point bending load up to approx2 kN. The bulk elastic modulus of Ti-6Al-4V was determined as 118 GPa. The onset of plastic deformation was found to set in at a total in-plane strain of approx0.008, both under tension and compression. Plastic deformation under bending is initiated in the vicinity of the surface and at a stress of 1100 MPa, and propagates inward, while a finite core region remains elastically deformed up to 3.67 kN loading. The onset of the plastic regime and the plastic regime itself has been verified by monitoring the line broadening of the (100) peak of alpha-Ti. The effective compression/tension stress-strain curve has been obtained from the scaling collapse of strain profile data taken at seven external load levels. A similar multiple load scaling collapse of the plastic strain variation has also been obtained. The level of precision in strain measurement reported herein was evaluated and found to be 1.5x10{sup -5} or better.

  1. Evaluation of Multizone Inspection Variability at the Supply Base for 8 Inch-Diameter Ti-6al-4V: a Round-Robin Study

    NASA Astrophysics Data System (ADS)

    Hassan, Waled

    2003-03-01

    Multizone Inspection (MZI) is an ultrasonic inspection system that has been developed in response to FAA recommendations for improved inspection of titanium billet material. The system is capable of achieving ♯2 FBH sensitivity in billets up to 10 inches in diameter. Honeywell as well as other OEMs are interested in adopting this inspection technique in response to FAA recommendations and to improve the sensitivity of their inspection procedures. To achieve that goal an evaluation of the system capability and variability at the supply base is necessary. This paper summarizes the results of a round robin study conducted at the supply base to evaluate the variability of MZI for 8 inch-diameter Ti-6Al-4V. It was found that on the average there is about 27% amplitude variability and 38% Signal-to-Noise Ratio (SNR) variability at each surveyed facility. It was also found that the variability from one facility to the other was on the average about 28% in amplitude and 30% in SNR.

  2. Excellent stability of plasma-sprayed bioactive Ca 3ZrSi 2O 9 ceramic coating on Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Liang, Ying; Xie, Youtao; Ji, Heng; Huang, Liping; Zheng, Xuebin

    2010-05-01

    In this work, novel zirconium incorporated Ca-Si based ceramic powder Ca 3ZrSi 2O 9 was synthesized. The aim of this study was to fabricate Ca 3ZrSi 2O 9 coating onto Ti-6Al-4V substrate using atmospheric plasma-spraying technology and to evaluate its potential applications in the fields of orthopedics and dentistry. The phase composition, surface morphologies of the coating were examined by XRD and SEM, which revealed that the Ca 3ZrSi 2O 9 coating was composed of grains around 100 nm and amorphous phases. The bonding strength between the coating and the substrate was 28 ± 4 MPa, which is higher than that of traditional HA coating. The dissolution rate of the coating was assessed by monitoring the ions release and mass loss after immersion in the Tris-HCl buffer solution. The in vitro bioactivity of the coating was determined by observing the formation of apatite on its surface in simulated body fluids. It was found that the Ca 3ZrSi 2O 9 coating possessed both excellent chemical stability and good apatite-formation ability, suggesting its potential use as bone implants.

  3. Control of Mechanical Properties of Three-Dimensional Ti-6Al-4V Products Fabricated by Electron Beam Melting with Unidirectional Elongated Pores

    NASA Astrophysics Data System (ADS)

    Ikeo, Naoko; Ishimoto, Takuya; Serizawa, Ai; Nakano, Takayoshi

    2014-09-01

    Aligned, unidirectional, elongated pores were incorporated in Ti-6Al-4V products fabricated by electron beam melting in order to control the mechanical properties of the products such that they became suitable for biomedical applications. Unidirectional pores were successfully produced when the scan spacing of the electron beam was greater than the diameter of the beam. By changing the scan spacing of the electron beam, the size of the unidirectional pores could be varied. As a result, both the Young's moduli and the yield stresses of the products with unidirectional pores decreased linearly with an increase in their porosity, owing to the stress concentration coefficient being 1 in the equation representing the relation between strength and porosity for porous materials. Further, low (<35 GPa) Young's moduli were obtained when the scan spacing was 1 mm or higher, with these values being were close to the typical Young's modulus of human cortical bone. This suggested that these porous materials could be used to fabricate customized bone implants that exhibited desired mechanical properties and suppressed the stress shielding of bone that is normally noticed when implants made of Ti alloys are used.

  4. Prediction of cyclic delamination lives of plasma-sprayed hydroxyapatite coating on Ti-6Al-4V substrates with considering wear and dissolutions.

    PubMed

    Otsuka, Yuichi; Kojima, Daisuke; Mutoh, Yoshiharu

    2016-12-01

    This study aims at developing the prediction model of cyclic delamination lives of plasma-sprayed HAp coating on Ti-6Al-4V substrate by considering wear by interface contacts and dissolution effect by Simulated Body Fluid (SBF). Delamination of HAp coating can lead to loosening of implants stem and final failure in vivo. In the fracture mechanism of interfaces between HAp coating with Ti substrates, only adhesive strength (interracial tensile strength) or fatigue behavior by longitudinal cracking have been observed. Cyclic delamination mechanism by considering various loading modes and corrosion effect has not been revealed yet. The interface delamination rates by cyclic loading were much higher than those by static loading tests. The result clearly demonstrated that the interface demalination behaviors are dominated not by maximum stress, but by stress range. Surface profile measurement and SEM observation also demonstrated damages by interface contact or third body wear at delamination tips of HAp coating only in the cases of compressions. The mechanisms of acceleration on the delaminations are third-body wear or wedge effect by worn particles which increased mean stress level during cyclic loading. Cyclic loading tests under SBF also revealed that cyclic delamination lives were shortened probably due to crevice corrosion at interfaces. Dissolutions at the tips of delaminations were observed by SEM images under tensile loading condition in SBF. Linearly adding the effects of wear and dissolutions into Paris law could successfully predict the delamination lives of HAp coating for various loading ratios in SBF. PMID:27498422

  5. Pulsed laser deposition of hydroxyapatite thin films on Ti-6Al-4V: effect of heat treatment on structure and properties.

    PubMed

    Dinda, G P; Shin, J; Mazumder, J

    2009-06-01

    Hydroxyapatite (HA) is an attractive biomaterial that has been widely used as a coating for dental and orthopedic metal implants. In this work, HA coatings were deposited on Ti-6Al-4V substrates by laser ablation of HA targets with a KrF excimer laser. Deposition was performed at ambient temperature under different working pressures that varied from 10(-4) to 10(-1) torr of oxygen. The as-deposited films were amorphous. They were annealed at 290-310 degrees C in ambient air in order to restore the crystalline structure of HA. The coatings morphology, composition and structure were investigated by scanning electron microscopy, atomic force microscopy, energy-dispersive X-ray spectroscopy and X-ray diffraction techniques. Mechanical and adhesive properties were examined using nanoindentation and scratch tests, respectively. The stability of the HA coatings was tested under simulated physiological conditions. This study reveals that the combination of pulsed laser deposition and post-deposition annealing at 300 degrees C have the potential to produce pure, adherent, crystalline HA coatings, which show no dissolution in a simulated body fluid. PMID:19269271

  6. Comparative assessment of structural and biological properties of biomimetically coated hydroxyapatite on alumina (alpha-Al2O3) and titanium (Ti-6Al-4V) alloy substrates.

    PubMed

    Kapoor, Renu; Sistla, Pavana Goury; Kumar, Jerald Mahesh; Raj, T Avinash; Srinivas, G; Chakraborty, Jui; Sinha, Mithlesh K; Basu, Debabrata; Pande, Gopal

    2010-09-01

    Previous reports have shown the use of hydroxyapatite (HAp) and related calcium phosphate coatings on metal and nonmetal substrates for preparing tissue-engineering scaffolds, especially for osteogenic differentiation. These studies have revealed that the structural properties of coated substrates are dependent significantly on the method and conditions used for coating and also whether the substrates had been modified prior to the coating. In this article, we have done a comparative evaluation of the structural features of the HAp coatings, prepared by using simulated body fluid (SBF) at 25 degrees C for various time periods, on a nonporous metal substrate titanium-aluminium-vanadium (Ti-6Al-4V) alloy and a bioinert ceramic substrate alpha-alumina (alpha-Al(2)O(3)), with and without their prior treatment with the globular protein bovine serum albumin (BSA). Our analysis of these substrates by scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier-transform infrared (FTIR) spectrometry showed significant and consistent differences in the quantitative and qualitative properties of the coatings. Interestingly, the bioactivity of these substrates in terms of supporting in vitro cell adhesion and spreading, and in vivo effects of implanted substrates, showed a predictable pattern, thus indicating that some coated substrates prepared under our conditions could be more suitable for biological/biomedical applications. PMID:20730928

  7. Data indicating temperature response of Ti-6Al-4V thin-walled structure during its additive manufacture via Laser Engineered Net Shaping.

    PubMed

    Marshall, Garrett J; Thompson, Scott M; Shamsaei, Nima

    2016-06-01

    An OPTOMEC Laser Engineered Net Shaping (LENS(™)) 750 system was retrofitted with a melt pool pyrometer and in-chamber infrared (IR) camera for nondestructive thermal inspection of the blown-powder, direct laser deposition (DLD) process. Data indicative of temperature and heat transfer within the melt pool and heat affected zone atop a thin-walled structure of Ti-6Al-4V during its additive manufacture are provided. Melt pool temperature data were collected via the dual-wavelength pyrometer while the dynamic, bulk part temperature distribution was collected using the IR camera. Such data are provided in Comma Separated Values (CSV) file format, containing a 752×480 matrix and a 320×240 matrix of temperatures corresponding to individual pixels of the pyrometer and IR camera, respectively. The IR camera and pyrometer temperature data are provided in blackbody-calibrated, raw forms. Provided thermal data can aid in generating and refining process-property-performance relationships between laser manufacturing and its fabricated materials. PMID:27054180

  8. Fabrication of dense α-alumina layer on Ti-6Al-4V alloy hybrid for bearing surfaces of artificial hip joint.

    PubMed

    Khanna, Rohit; Kokubo, Tadashi; Matsushita, Tomiharu; Takadama, Hiroaki

    2016-12-01

    Recent advances in hip replacements are focused towards producing reliable bearing surfaces to enhance their longevity. In this perspective, progressive attempts have been made to improve the wear resistance of polyethylene to eliminate osteolysis and mechanical reliability of brittle alumina ceramics, but in vain. It is proposed that both high wear resistance and mechanical reliability can be retained if a thin layer of dense alumina is formed onto high toughness Ti-6Al-4V alloy. For this purpose, we devised a unique methodology in which a layer of Al metal was deposited onto the Ti alloy substrate by cold spraying (CS), followed by a heat treatment to form Al3Ti reaction layer at their interface to improve adhesion and subsequent micro-arc oxidation (MAO) treatment to transform Al to alumina layer. An optimal MAO treatment of cold sprayed Al formed an adherent and dense α-alumina layer with high Vickers hardness matching with that of sintered alumina used as a femoral head. Structure-phase-property relationships in dense α-alumina layer have been revealed and discussed in the light of our research findings. The designed alumina/Ti alloy hybrid might be a potential candidate for reliable bearing surfaces of artificial hip joint. PMID:27612821

  9. The investigation of die-pressing and sintering behavior of ITP CP-Ti and Ti-6Al-4V powders

    SciTech Connect

    Chen, Wei; Yamamoto, Yukinori; Peter, William H; Clark, Michael B; Nunn, Stephen D; Kiggans, Jim; Muth, Thomas R; Blue, Craig A; Williams, James C; Fuller, Brian; Akhtar, Kamal

    2012-01-01

    This paper investigated the die-pressing and sintering behavior of the low-cost CP-Ti and Ti-6Al- 4V powders made by the Armstrong Process . The Armstrong powders have an irregular coral like, dendritic morphology, with a dendrite size of approximately 2-5 m. As-received as well as milled powders were uniaxially pressed at designated pressures up to 690 MPa to form disk samples with different aspect ratios. In the studied pressure range, an empirical powder compaction equation was applied to linearize the green density pressure relationship, and powder compaction parameters were obtained. The Armstrong Ti-64 powder exhibited a significantly higher sinterability than the CP-Ti powder. This was explained to be due to the higher diffusivity of V at the sintering temperature. The Ti-64 samples with a green density of 71.0% increased to 99.6% after sintering at 1300oC for 1 hour. An ex-situ technique was used to track the powder morphology change before and after sintering.

  10. Correlation of microstructure with mechanical properties of TIG weldments of Ti-6Al-4V made with and without current pulsing

    SciTech Connect

    Kishore Babu, N.; Ganesh Sundara Raman, S. . E-mail: ganesh@iitm.ac.in; Mythili, R.; Saroja, S.

    2007-07-15

    This paper deals with the influence of direct current pulsing on the microstructure, room temperature hardness and tensile properties at four different temperatures of tungsten inert gas (TIG) weldments of Ti-6Al-4V. Autogenous full-penetration bead-on-plate TIG welds were made with and without direct current pulsing. A few coupons were subjected to a post-weld heat treatment (PWHT) at 900 deg. C. Room temperature hardness and tensile properties at four different temperatures (25, 150, 300 and 450 deg. C) of the weldments in both as-welded and PWHT conditions were studied and correlated with the microstructure. Current pulsing resulted in slight refinement of prior {beta} grains leading to higher hardness, tensile strength and ductility of weldments in the as-welded condition. The post-weld heat treatment at 900 deg. C resulted in improvement in ductility and reduction in strength of weldments (both unpulsed and pulsed) owing to more coarsening of {alpha}, reduction in defect density and decomposition of martensite to equilibrium {alpha} and