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Sample records for a212b carbon steel

  1. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  2. History of ultrahigh carbon steels

    SciTech Connect

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  3. Light microscopy of carbon steels

    SciTech Connect

    Samuels, L.E.

    1998-12-31

    Containing over 1,200 representative micrographs and the information and explanatory text that makes them really useful: composition, condition, etchant, and magnification, and more than 100 graphs and tables, this how to book not only gives everyday working examples, but also discusses the relationship between the constitution, metallurgy, and microstructure of various carbon steel products. Written by a renowned expert in metallography, this definitive work is a must for all those working in this area. Contents include: nomenclature of phases and constituents; phase transformations; low-carbon irons and steels; annealing and normalizing; spheroidization and graphitization; austenitization; transformation of austenite; tempering of martensite; welding; surface oxidation, decarburation; and oxidation scaling; glossary of terms; etching methods; conversion tables.

  4. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  5. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  6. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  7. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  8. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  9. Precise carbon control of fabricated stainless steel

    DOEpatents

    Nilsen, R.J.

    1975-12-01

    A process is described for controlling the carbon content of fabricated stainless steel components including the steps of heat treating the component in hydrogen atmospheres of varying dewpoints and carbon potentials.

  10. Special steel production on common carbon steel production line

    NASA Astrophysics Data System (ADS)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  11. Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

    NASA Astrophysics Data System (ADS)

    Wadsworth, Jeffrey

    2016-09-01

    In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

  12. Spheroidizing of medium carbon steels

    NASA Astrophysics Data System (ADS)

    O'Brien, James Michael

    2000-11-01

    An investigation has been made of spheroidization of medium carbon steels used in the bolt industry. Two process cycles were considered. One was the intercritical cycle, widely used in industry, in which the steel was heated above the A1 temperature for approximately 2 hours and then cooled to 688°C (1270°F) and held for various periods. The other was a subcritical cycle that involved heating to 704°C (1300°F) for various times. Wire samples were 0.4-in. diameter AISI 1541, considered high in manganese and difficult to spheroidize. Although AISI 4037 is considered easier to spheroidize, this alloy was also tested due to its extensive industrial use. It was found that the intercritical cycle produced a somewhat faster drop in hardness. However, one hour of the subcritical cycle yielded greater ductility than 32 hours of the intercritical process, as measured by tensile tests. Similar ductility results were achieved using a new flare test. The level of spheroidization was defined in this study to be the percentage of carbide particles with aspect ratios less than 3. The subcritical cycle produced the same level of spheroidization in 1/2 hour as that reached by the intercritical cycle in 32 hours. Faster spheroidization of cementite plates in the subcritical process appears to be due to the fine pearlite generated by the current practice of rapid cooling off the hot mill. This advantage is lost in the intercritical process because the original pearlite is dissolved above the A1 temperature.

  13. Ultrahigh Ductility, High-Carbon Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  14. Ultrahigh Ductility, High-Carbon Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-07-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  15. High strength, high ductility low carbon steel

    DOEpatents

    Koo, Jayoung; Thomas, Gareth

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  16. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    NASA Astrophysics Data System (ADS)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  17. Tests Of Protective Coats For Carbon Steel

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III

    1995-01-01

    Report describes laboratory and field tests of candidate paints (primers, tie coats, and topcoats) for use in protecting carbon-steel structures against corrosion in seaside environment at Kennedy Space Center. Coating materials selected because of utility in preventing corrosion, also on basis of legal requirements, imposed in several urban areas, for reduction of volatile organic contents.

  18. Superhydrophobic conductive carbon nanotube coatings for steel.

    PubMed

    Sethi, Sunny; Dhinojwala, Ali

    2009-04-21

    We report the synthesis of superhydrophobic coatings for steel using carbon nanotube (CNT)-mesh structures. The CNT coating maintains its structural integrity and superhydrophobicity even after exposure to extreme thermal stresses and has excellent thermal and electrical properties. The coating can also be reinforced by optimally impregnating the CNT-mesh structure with cross-linked polymers without significantly compromising on superhydrophobicity and electrical conductivity. These superhydrophobic conductive coatings on steel, which is an important structural material, open up possibilities for many new applications in the areas of heat transfer, solar panels, transport of fluids, nonwetting and nonfouling surfaces, temperature resilient coatings, composites, water-walking robots, and naval applications. PMID:19281157

  19. Microbially induced corrosion of carbon steel in deep groundwater environment

    PubMed Central

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel. PMID:26257707

  20. Microbially induced corrosion of carbon steel in deep groundwater environment.

    PubMed

    Rajala, Pauliina; Carpén, Leena; Vepsäläinen, Mikko; Raulio, Mari; Sohlberg, Elina; Bomberg, Malin

    2015-01-01

    The metallic low and intermediate level radioactive waste generally consists of carbon steel and stainless steels. The corrosion rate of carbon steel in deep groundwater is typically low, unless the water is very acidic or microbial activity in the environment is high. Therefore, the assessment of microbially induced corrosion of carbon steel in deep bedrock environment has become important for evaluating the safety of disposal of radioactive waste. Here we studied the corrosion inducing ability of indigenous microbial community from a deep bedrock aquifer. Carbon steel coupons were exposed to anoxic groundwater from repository site 100 m depth (Olkiluoto, Finland) for periods of 3 and 8 months. The experiments were conducted at both in situ temperature and room temperature to investigate the response of microbial population to elevated temperature. Our results demonstrate that microorganisms from the deep bedrock aquifer benefit from carbon steel introduced to the nutrient poor anoxic deep groundwater environment. In the groundwater incubated with carbon steel the planktonic microbial community was more diverse and 100-fold more abundant compared to the environment without carbon steel. The betaproteobacteria were the most dominant bacterial class in all samples where carbon steel was present, whereas in groundwater incubated without carbon steel the microbial community had clearly less diversity. Microorganisms induced pitting corrosion and were found to cluster inside the corrosion pits. Temperature had an effect on the species composition of microbial community and also affected the corrosion deposits layer formed on the surface of carbon steel.

  1. Integrating Steel Production with Mineral Carbon Sequestration

    SciTech Connect

    Klaus Lackner; Paul Doby; Tuncel Yegulalp; Samuel Krevor; Christopher Graves

    2008-05-01

    The objectives of the project were (i) to develop a combination iron oxide production and carbon sequestration plant that will use serpentine ores as the source of iron and the extraction tailings as the storage element for CO2 disposal, (ii) the identification of locations within the US where this process may be implemented and (iii) to create a standardized process to characterize the serpentine deposits in terms of carbon disposal capacity and iron and steel production capacity. The first objective was not accomplished. The research failed to identify a technique to accelerate direct aqueous mineral carbonation, the limiting step in the integration of steel production and carbon sequestration. Objective (ii) was accomplished. It was found that the sequestration potential of the ultramafic resource surfaces in the US and Puerto Rico is approximately 4,647 Gt of CO2 or over 500 years of current US production of CO2. Lastly, a computer model was developed to investigate the impact of various system parameters (recoveries and efficiencies and capacities of different system components) and serpentinite quality as well as incorporation of CO2 from sources outside the steel industry.

  2. Ultrahigh carbon steel for automotive applications

    SciTech Connect

    Lesuer, D.R.; Syn, C.K.; Sherby, O.D.

    1995-12-04

    Ultrahigh carbon steels (UHCSs), which contain 1--2.1% carbon, have remarkable structural properties for automotive application when processed to achieve fine ferrite grains with fine spheroidized carbides. When processed for high room temperature ductility, UHCS can have good tensile ductility but significantly higher strength than current automotive high strength steels. The material can also be made superplastic at intermediate temperatures and exhibits excellent die fill capability. Furthermore, they can be made hard with high compression ductility. In wire form it is projected that UHCS can exhibit extremely high strengths (5,000 MPa) for tire cord applications. Examples of structural components that have been formed from fine-grained spheroidized UHCSs are illustrated.

  3. Comparative Structural Strength Research of Hardened Carbon Steel and Hot-Rolled Alloy Steel

    NASA Astrophysics Data System (ADS)

    Bogomolov, A. V.; Zhakupov, A. N.; Kanayev, A. T.; Sikach, I. A.; Tugumov, K. K.

    2016-08-01

    Experiments on quantitative evaluation of fatigue strength showed that St5ps and St5sp carbon steels with A400 strength class can be fully applied for erection of constructions and buildings having cyclical loads during operation. Study of corrosion resistance of hardened carbon steel in comparison with hot-rolled alloy steel consists in difference in structures and hence, difference in intensity of electric and chemical processes featuring presence of steel in concrete. Structure of St5sp steel with A400 strength class in surface area has significantly less corrosion rate than ferritic-perlitic structure of 35GS steel with A400 strength class.

  4. Friction stir processing on carbon steel

    SciTech Connect

    Tarasov, Sergei Yu.; Melnikov, Alexander G.; Rubtsov, Valery E.

    2014-11-14

    Friction stir processing of medium carbon steel samples has been carried out using a milling machine and tools made of cemented tungsten carbide. Samples have been machined from 40 and 40X steels. The tools have been made in the shape of 5×5×1.5 mm and 3×3×1.5 mm tetrahedrons. The microstructure of stirred zone has been obtained using the smaller tool and consists of fine recrystallized 2-3 μm grains, whereas the larger tool has produced the 'onion-like' structures comprising hard quenched 'white' 500-600 MPa layers with 300-350 MPa interlayers of bainite needles. The mean values of wear intensity obtained after measuring the wear scar width were 0.02 mm/m and 0.001 mm/m for non-processed and processed samples, respectively.

  5. Test Of Protective Coatings On Carbon Steel

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis

    1993-01-01

    Report describes results of tests in which carbon-steel panels coated with one-or two-component solvent-based inorganic zinc primers and top-coated with inorganic topcoat or any of various organic topcoats, placed on outdoor racks at beach at Kennedy Space Center for 5 years. From time to time, slurry of Al(2)O(3) in 10-percent HCI solution applied to some of panels to simulate corrosive effect of effluent from solid-fuel rocket booster engines. Panels coated with inorganic topcoat performed much better than organic-topcoated panels.

  6. Passivation of carbon steel through mercury implantation

    NASA Technical Reports Server (NTRS)

    Wilbur, P. J.; Robinson, R. S.

    1981-01-01

    An experiment, in which carbon steel samples were implanted with mercury ions from a broad beam ion source and their corrosion characteristics in air were evaluated, is described. Mercury doses of a few mA min/square cm at energies of a few hundred electron volts are shown to effect significant improvements in the corrosion resistance of the treated surfaces. In a warm moist environment the onset of rusting was extended from 15 min. for an untreated sample to approximately 30 hrs. for one implanted at a dose of 33 mA min/square cm with 1000 eV mercury ions.

  7. Spheroidization of medium-carbon steels

    SciTech Connect

    O`Brien, J.M.; Hosford, W.F.

    1997-02-01

    Spheroidization experiments were made on a medium-carbon AISI 4037 steel, using both intercritical and subcritical annealing cycles. The results indicate that in the subcritical cycle the spheroidization occurred much more quickly than expected, so that shorter times were sufficient to achieve high formability. On the other hand, the hardness dropped faster in the intercritical cycle. Although more work needs to be done, these results suggest that using a subcritical spheroidization process instead of an intercritical process could achieve considerable savings in time, energy, and cost.

  8. Stress Corrosion Cracking of Carbon Steel Weldments

    SciTech Connect

    POH-SANG, LAM

    2005-01-13

    An experiment was conducted to investigate the role of weld residual stress on stress corrosion cracking in welded carbon steel plates prototypic to those used for nuclear waste storage tanks. Carbon steel specimen plates were butt-joined with Gas Metal Arc Welding technique. Initial cracks (seed cracks) were machined across the weld and in the heat affected zone. These specimen plates were then submerged in a simulated high level radioactive waste chemistry environment. Stress corrosion cracking occurred in the as-welded plate but not in the stress-relieved duplicate. A detailed finite element analysis to simulate exactly the welding process was carried out, and the resulting temperature history was used to calculate the residual stress distribution in the plate for characterizing the observed stress corrosion cracking. It was shown that the cracking can be predicted for the through-thickness cracks perpendicular to the weld by comparing the experimental KISCC to the calculated stress intensity factors due to the welding residual stress. The predicted crack lengths agree reasonably well with the test data. The final crack lengths appear to be dependent on the details of welding and the sequence of machining the seed cracks, consistent with the prediction.

  9. Solid-state joining of ultrahigh carbon steels

    SciTech Connect

    Sunwoo, A.J.

    1993-04-22

    A joining study of these steels was initiated to determine the feasibility of using ultrahigh carbon steels in structural applications. The high carbon content (1.5 wt%) in these steels and the desire to maintain the superplastic microstructure limit the use of conventional arc-welding processes. We chose two solid-state joining processes: diffusion bonding and inertia friction welding. Preliminary results show that sound bonds can be obtained with tensile properties nearly equal to those of the base metal. Of three UHC steels bonded by both inertia-friction welding and diffusion- bonding processes, the one with the lowest aluminum content had the best overall properties. Diffusion bonding with a nickel interlayer showed the most promising results for the UHC steel containing 1.6 wt% aluminum. The properties of inertia-friction-welded steels can be improved by a post-weld heat treatment.

  10. Tests Of Materials For Repair Coating Of Carbon Steel

    NASA Technical Reports Server (NTRS)

    Macdowell, Louis G., III

    1995-01-01

    Report describes tests of paints (primers and topcoats) for use in recoating rusted carbon steel for protection against further corrosion. Paints selected for evaluation all designated by manufacturers as suitable for application over tightly adhering rust.

  11. Microstructural, Structural, and Thermal Characterization of Annealed Carbon Steels

    NASA Astrophysics Data System (ADS)

    Lara-Guevara, A.; Ortiz-Echeverri, C. J.; Rojas-Rodriguez, I.; Mosquera-Mosquera, J. C.; Ariza-Calderón, H.; Ayala-Garcia, I.; Rodriguez-García, M. E.

    2016-10-01

    As is well known, the metallurgical microstructure of carbon steel is formed by ferrite and pearlite after the annealing heat treatment. When the cooling rate increases, the diffusive process is interrupted causing a change in the metallurgical microstructure which will affect steel properties. The aim of this work was to study thermal, structural, and microstructural properties of annealed carbon steel samples with four different carbon contents. Crystalline structure and crystalline quality were studied by the X-ray diffraction technique, where the full width at half maximum analysis showed that as the carbon content increased, the crystalline quality decreased. The metallurgical microstructure morphology was studied by scanning electron microscopy. The thermal diffusivity and the heat capacity were determined by the photoacoustic technique and by the thermal relaxation method, respectively. The thermal diffusivity and the thermal conductivity decreased as the carbon content increased. The amplitude signal of photothermal radiometry increased as the carbon content increased, while the phase signal of photothermal radiometry did not show significant differences among studied carbon steel types. The photoacoustic technique represents an important alternative in the steel characterization field.

  12. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  13. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  14. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  15. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  16. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  17. Laser ignition of bulk 1018 carbon steel in pure oxygen

    NASA Technical Reports Server (NTRS)

    Nguyen, K.; Branch, M. C.

    1986-01-01

    Experiments were undertaken to study the ignition characteristics of bulk 1018 carbon steel in a pure oxygen environment. Cylindrical 1018 carbon steel specimens 5 mm in diameter and 5 mm high were ignited by a focused CW CO2 laser beam in a cool, static, pure oxygen environment at oxygen pressures ranging from 0.103 to 6.895 MPa. A two-color pyrometer was designed and used to measure the ignition temperatures of the specimens. The temperature history of a spot approximately 0.5 mm in diameter located at the center of the specimen top surface was recorded with a maximum time resolution of 25 microsec, and with an accuracy of a few percent. Ignition temperature of bulk 1018 carbon steel was identified from the temperature history curve with the aid of the light intensity curve. Results show that 1018 carbon steel specimens ignite at temperatures between 1388 and 1450 K, which are below the melting range of the alloy (1662-1685 K). The ignition temperature of 1018 carbon steel is mildly dependent on oxygen pressure over the range of oxygen pressure investigated in this study.

  18. ASM Specialty Handbook{reg_sign}: Carbon and alloy steels

    SciTech Connect

    Davis, J.R.

    1995-12-31

    Carbon and alloy steels are the workhorse of structural materials in modern engineering because of their very reasonable costs coupled with their many and varied properties that allow their use in such a large array of applications. it`s very easy to take steel for granted and forget how much it`s relied upon in critical uses such as cars, bridges, buildings, landing gear assemblies, and more. There are in-depth reviews on formability weldability, machineability, and hardenability of the various steel grades. One can also discover how adding certain alloys can significantly improve steel processing. The strength and toughness section has been greatly expanded with more coverage than ever before of corrosion fatigue. One has access to extensive reports detailing which steels are more susceptible to environmental damage such as stress-corrosion and hydrogen embrittlement. Temperature effects relating to mechanical properties and corrosion are also discussed.

  19. Increasing corrosion resistance of carbon steels by surface laser cladding

    NASA Astrophysics Data System (ADS)

    Polsky, V. I.; Yakushin, V. L.; Dzhumaev, P. S.; Petrovsky, V. N.; Safonov, D. V.

    2016-04-01

    This paper presents results of investigation of the microstructure, elemental composition and corrosion resistance of the samples of low-alloy steel widely used in the engineering, after the application of laser cladding. The level of corrosion damage and the corrosion mechanism of cladded steel samples were established. The corrosion rate and installed discharge observed at the total destruction of cladding were obtained. The regularities of structure formation in the application of different powder compositions were obtained. The optimal powder composition that prevents corrosion of samples of low-carbon low-alloy steel was established.

  20. Initial Atmospheric Corrosion of Carbon Steel in Industrial Environment

    NASA Astrophysics Data System (ADS)

    Han, Wei; Pan, Chen; Wang, Zhenyao; Yu, Guocai

    2015-02-01

    The initial corrosion behavior of carbon steel subjected to Shenyang industrial atmosphere has been investigated by weight-loss measurement, scanning electron microscopy observation, x-ray diffraction, auger electron spectroscopy, and electron probe microanalysis. The experimental results reveal that the corrosion kinetics of the initial corrosion of carbon steel in industrial atmosphere follows empirical equation D = At n , and there is a corrosion rate transition from corrosion acceleration to deceleration; the corrosion products are composed of γ-FeOOH, α-FeOOH, Fe3O4, as well as FeS which is related to the existence of sulfate-reducing bacteria in the rust layers. The effect of dust particles on the corrosion evolution of carbon steel has also been discussed.

  1. Modeling Corrosion Reactions of Steel in a Dilute Carbonate Solution

    NASA Astrophysics Data System (ADS)

    Eliyan, Faysal Fayez; Alfantazi, Akram

    2016-02-01

    This research models the corrosion reactions of a high-strength steel in an aerated, dilute, carbonate solution during a single-cycle voltammetry. Based on a previous study (Eliyan et al. in J Mater Eng Perform 24(6):1-8, 2015) and a literature survey, the corrosion reactions of the cathodic reduction, anodic dissolution, and passivation, as well as the interfacial interactions and the chemistry of the corrosion products are illustrated in schematics. The paper provides a visual guide on the corrosion reactions for steel in carbonate solutions based on the available mechanistic details that were reported and are still being investigated in literature.

  2. Residual stress measurements in carbon steel

    NASA Technical Reports Server (NTRS)

    Heyman, J. S.; Min, N.

    1986-01-01

    External dc magnetic field-induced changes in natural velocity of Rayleigh surface waves were measured in steel specimens under various stress conditions. The low field slopes of curves representing the fractional changes of natural velocity were proved to provide correct stress information in steels with different metallurgical properties. The slopes of curves under uniaxial compression, exceeding about one third of the yield stress, fell below zero in all the specimens when magnetized along the stress axis. The slopes under tension varied among different steels but remained positive in any circumstances. The stress effect was observed for both applied and residual stress. A physical interpretation of these results is given based on the stress-induced domain structure changes and the delta epsilon effect. Most importantly, it is found that the influence of detailed metallurgical properties cause only secondary effects on the obtained stress information.

  3. 78 FR 21107 - Circular Welded Carbon Steel Pipes and Tubes from Turkey: Preliminary Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-09

    ... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes from Turkey: Preliminary Results... carbon steel pipes and tubes from Turkey (pipes and tubes from Turkey) for the period of review (POR) of... welded carbon steel pipe and tube with an outside diameter of 0.375 inch or more, but not over 16...

  4. Corrosion behavior of carbon steels under tuff repository environmental conditions

    SciTech Connect

    McCright, R.D.; Weiss, H.

    1984-10-01

    Carbon steels may be used for borehole liners in a potential high-level nuclear waste repository in tuff in Nevada. Borehole liners are needed to facilitate emplacement of the waste packages and to facilitate retrieval of the packages, if required. Corrosion rates of low carbon structural steels AISI 1020 and ASTM A-36 were determined in J-13 well water and in saturated steam at 100{sup 0}C. Tests were conducted in air-sparged J-13 water to attain more oxidizing conditions representative of irradiated aqueous environments. A limited number of irradiation corrosion and stress corrosion tests were performed. Chromium-molybdenum alloy steels and cast irons were also tested. These materials showed lower general corrosion but were susceptible to stress corrosion cracking when welded. 4 references, 4 tables.

  5. Numerical simulation and experimental investigation of laser dissimilar welding of carbon steel and austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Nekouie Esfahani, M. R.; Coupland, J.; Marimuthu, S.

    2015-07-01

    This study reports an experimental and numerical investigation on controlling the microstructure and brittle phase formation during laser dissimilar welding of carbon steel to austenitic stainless steel. The significance of alloying composition and cooling rate were experimentally investigated. The investigation revealed that above a certain specific point energy the material within the melt pool is well mixed and the laser beam position can be used to control the mechanical properties of the joint. The heat-affected zone within the high-carbon steel has significantly higher hardness than the weld area, which severely undermines the weld quality. A sequentially coupled thermo-metallurgical model was developed to investigate various heat-treatment methodology and subsequently control the microstructure of the HAZ. Strategies to control the composition leading to dramatic changes in hardness, microstructure and service performance of the dissimilar laser welded fusion zone are discussed.

  6. Friction and wear characteristics of carbon steels in vacuum

    NASA Technical Reports Server (NTRS)

    Verkin, B. I.; Lyubarskiy, I. M.; Udovenko, V. F.; Guslyakov, A. A.

    1974-01-01

    The nature of carbon steel friction and wear under vacuum conditions is described within the framework of general friction and wear theory. Friction is considered a dynamic process and wear is considered to be the result of a continuous sequence of transitions of the friction surface material from one state into another.

  7. Carbon distribution in bainitic steel subjected to deformation

    SciTech Connect

    Ivanov, Yu. F.; Nikitina, E. N. Gromov, V. E.

    2015-10-27

    Analysis of the formation and evolution of carbide phase in medium carbon steel with a bainitic structure during compressive deformation was performed by means of transmission electron diffraction microscopy. Qualitative transformations in carbide phase medium size particles, their density and volume concentration depended on the degree of deformation.

  8. Nondestructive evaluation of residual stress in low-carbon steel

    NASA Technical Reports Server (NTRS)

    Salama, K.

    1984-01-01

    The effects of the preferred orientation on the temperature dependence of ultrasonic velocity in low carbon steels are investigated. The sensitivity of the acousto-elastic constant to changes in microstructure is assessed as well as the possibility of determining some mechanical properties of a material by measuring the acousto-elastic constant.

  9. Upset Resistance Welding of Carbon Steel to Austenitic Stainless Steel Narrow Rods

    NASA Astrophysics Data System (ADS)

    Ozlati, Ashkaan; Movahedi, Mojtaba; Mohammadkamal, Helia

    2016-09-01

    Effects of welding current (at the range of 2-4 kA) on the microstructure and mechanical properties of upset resistance welds of AISI-1035 carbon steel to AISI-304L austenitic stainless steel rods were investigated. The results showed that the joint strength first increased by raising the welding current up to 3 kA and then decreased beyond it. Increasing trend was related to more plastic deformation, accelerated diffusion, reduction of defects and formation of mechanical locks at the joint interface. For currents more than 3 kA, decrease in the joint strength was mainly caused by formation of hot spots. Using the optimum welding current of 3 kA, tensile strength of the joint reached to ~76% of the carbon steel base metal strength. Microstructural observations and microhardness results confirmed that there was no hard phase, i.e., martensite or bainite, at the weld zone. Moreover, a fully austenitic transition layer related to carbon diffusion from carbon steel was observed at the weld interface.

  10. Liquid Metal Corrosion of 316L Stainless Steel, 410 Stainless Steel, and 1015 Carbon Steel in a Molten Zinc Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jing; Bright, Mark A.; Liu, Xingbo; Barbero, Ever

    2007-11-01

    Corrosion tests of 1015 low-carbon steel and two stainless steels (410 and 316L) were conducted in a pure zinc bath (99.98 wt pct Zn) in order to better understand the reaction mechanisms that occur during the degradation of submerged hardware at industrial general (batch) galvanizing operations. Through this testing, it was found that, in general, 316L stainless steel showed the best dissolution resistance among these three alloys, while 1015 carbon steel provided a lower solubility than 410 stainless steel. Investigating the failure mechanisms, both metallurgical composition and lattice structure played important roles in the molten metal corrosion behaviors of these alloys. High contents of nickel combined with the influence of chromium improved the resistance to molten zinc corrosion. Moreover, a face-centered-cubic (fcc) structure was more corrosion resistant than body-centered-cubic (bcc) possibly due to the compactness of the atomic structure. Analogously, the body-centered-tetragonal (bct) martensite lattice structure possessed enhanced susceptibility to zinc corrosion as a result of the greater atomic spacing and high strain energy. Finally, an increased bath temperature played an important role in molten metal corrosion by accelerating the dissolution process and changing the nature of intermetallic layers.

  11. Study of Caustic Corrosion of Carbon Steel Waste Tanks

    SciTech Connect

    Jenkins, C.F.

    1999-02-24

    Solution chemistry of wastes from US atomic weapons production is controlled to inhibit corrosion of carbon steel tanks used in containment and storage. The pH, nitrate ion and nitrite ion concentrations of fresh solutions are maintained within specified limits for this purpose. In the start up process for a new waste evaporator (RHL WE), non-radioactive solutions of similar chemistry will be circulated through carbon steel piping between a steel tank and the evaporator. The evaporator is fabricated from a corrosion resistant nickel base alloy. The equipment will be exposed continuously to the hot corrosive caustic solutions. Published corrosion rates for steel in pure caustic at the elevated temperatures indicate losses >1.3 mm/y. Because the total test period for start up is relatively short, penetration will not occur. However, concern exists because the rust particles will probably circulate and precipitate throughout the system.A laboratory study was performed in order to determine corrosion to be expected for the specific waste solutions being used in start up testing of the new equipment. In summary, the test results indicate that the corrosion rates for steel are acceptable for the short term simulant tests for the new evaporator. The amount of particulate is probably not a concern, through filtration is recommended as an option. the hydrogen formation is also not a concern because it is in a steam environment, and is continuously swept from the storage vessel.

  12. Microstructure/property relationships in dissimilar welds between duplex stainless steels and carbon steels

    SciTech Connect

    Barnhouse, E.J.; Lippold, J.C.

    1998-12-01

    The metallurgical characteristics, toughness and corrosion resistance of dissimilar welds between duplex stainless steel Alloy 2205 and carbon steel A36 have been evaluated. Both duplex stainless steel ER2209 and Ni-based Alloy 625 filler metals were used to join this combination using a multipass, gas tungsten arc welding (GTAW) process. Defect-free welds were made with each filler metal. The toughness of both the 625 and 2209 deposits were acceptable, regardless of heat input. A narrow martensitic region with high hardness was observed along the A36/2209 fusion boundary. A similar region was not observed in welds made with the 625 filler metal. The corrosion resistance of the welds made with 2209 filler metal improved with increasing heat input, probably due to higher levels of austenite and reduced chromium nitride precipitation. Welds made with 625 exhibited severe attack in the root pass, while the bulk of the weld was resistant. This investigation has shown that both filler metals can be used to joint carbon steel to duplex stainless steels, but that special precautions may be necessary in corrosive environments.

  13. Morphological and microstructural studies on aluminizing coating of carbon steel

    SciTech Connect

    Samsu, Zaifol; Othman, Norinsan Kamil; Daud, Abd Razak; Hussein, Hishammuddin

    2013-11-27

    Hot dip aluminizing is one of the most effective methods of surface protection for steels and is gradually gaining popularity. The morphology and microstructure of an inter-metallic layer form on the surface of low carbon steel by hot dip aluminization treatment had been studied in detail. This effect has been investigated using optical and scanning electron microscopy, and X-ray diffraction. The result shows that the reaction between the steel and the molten aluminium leads to the formation of Fe–Al inter-metallic compounds on the steel surface. X-ray diffraction and electron microscopic studies showed that a two layer coating was formed consisting of an external Al layer and a (Fe{sub 2}Al{sub 5}) inter metallic on top of the substrate after hot dip aluminizing process. The inter-metallic layer is ‘thick’ and exhibits a finger-like growth into the steel. Microhardness testing shown that the intermetallic layer has high hardness followed by steel substrate and the lowest hardness was Al layer.

  14. Aerosol measurements from plasma torch cuts on stainless steel, carbon steel, and aluminum

    SciTech Connect

    Novick, V.J.; Brodrick, C.J.; Crawford, S.; Nasiatka, J.; Pierucci, K.; Reyes, V.; Sambrook, J.; Wrobel, S.; Yeary, J.

    1996-01-01

    The main purpose of this project is to quantify aerosol particle size and generation rates produced by a plasma torch whencutting stainless steel, carbon steel and aluminum. the plasma torch is a common cutting tool used in the dismantling of nuclear facilities. Eventually, other cutting tools will be characterized and the information will be compiled in a user guide to aid in theplanning of both D&D and other cutting operations. The data will be taken from controlled laboratory experiments on uncontaminated metals and field samples taken during D&D operations at ANL nuclear facilities. The plasma torch data was collected from laboratory cutting tests conducted inside of a closed, filtered chamber. The particle size distributions were determined by isokinetically sampling the exhaust duct using a cascade impactor. Cuts on different thicknesses showed there was no observable dependence of the aerosol quantity produced as a function of material thickness for carbon steel. However, data for both stainless steel and aluminum revealed that the aerosol mass produced for these materials appear to have some dependance on thickness, with thinner materials producing tmore aerosols. The results of the laboratory cutting tests show that most measured particle size distributions are bimodal with one mode at about 0.2 {mu}m and the other at about 10 {mu}m. The average Mass Median Aerodynamic Diameters (MMAD`s) for these tests are 0.36 {+-}0.08 {mu}m for stainless steel, 0.48 {+-}0.17{mu}m for aluminum and 0.52{+-}0.12 {mu}m for carbon steel.

  15. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    NASA Astrophysics Data System (ADS)

    France, Danielle Cook

    2016-09-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  16. Anticorrosive Influence of Acetobacter aceti Biofilms on Carbon Steel

    NASA Astrophysics Data System (ADS)

    France, Danielle Cook

    2016-07-01

    Microbiologically influenced corrosion (MIC) of carbon steel infrastructure is an emerging environmental and cost issue for the ethanol fuel industry, yet its examination lacks rigorous quantification of microbiological parameters that could reveal effective intervention strategies. To quantitatively characterize the effect of cell concentration on MIC of carbon steel, numbers of bacteria exposed to test coupons were systematically controlled to span four orders of magnitude throughout a seven-day test. The bacterium studied, Acetobacter aceti, has been found in ethanol fuel environments and can convert ethanol to the corrosive species acetic acid. A. aceti biofilms formed during the test were qualitatively evaluated with fluorescence microscopy, and steel surfaces were characterized by scanning electron microscopy. During exposure, biofilms developed more quickly, and test reactor pH decreased at a faster rate, when cell exposure was higher. Resulting corrosion rates, however, were inversely proportional to cell exposure, indicating that A. aceti biofilms are able to protect carbon steel surfaces from corrosion. This is a novel demonstration of corrosion inhibition by an acid-producing bacterium that occurs naturally in corrosive environments. Mitigation techniques for MIC that harness the power of microbial communities have the potential to be scalable, inexpensive, and green solutions to industrial problems.

  17. Gas phase hydrogen permeation in alpha titanium and carbon steels

    NASA Technical Reports Server (NTRS)

    Johnson, D. L.; Shah, K. K.; Reeves, B. H.; Gadgeel, V. L.

    1980-01-01

    Commercially pure titanium and heats of Armco ingot iron and steels containing from 0.008-1.23 w/oC were annealed or normalized and machined into hollow cylinders. Coefficients of diffusion for alpha-Ti and alpha-Fe were determined by the lag-time technique. Steady state permeation experiments yield first power pressure dependence for alpha-Ti and Sievert's law square root dependence for Armco iron and carbon steels. As in the case of diffusion, permeation data confirm that alpha-titanium is subject to at least partial phase boundary reaction control while the steels are purely diffusion controlled. The permeation rate in steels also decreases as the carbon content increases. As a consequence of Sievert's law, the computed hydrogen solubility decreases as the carbon content increases. This decreases in explained in terms of hydrogen trapping at carbide interfaces. Oxidizing and nitriding the surfaces of alpha-titanium membranes result in a decrease in the permeation rate for such treatment on the gas inlet surfaces but resulted in a slight increase in the rate for such treatment on the gas outlet surfaces. This is explained in terms of a discontinuous TiH2 layer.

  18. MECHANISTIC UNDERSTANDING OF CAUSTIC CRACKING OF CARBON STEELS

    SciTech Connect

    Garcia-Diaz, B.; Roy, A.

    2009-10-19

    Liquid waste generated by the PUREX process for separation of nuclear materials is concentrated and stored in Type IV single-shell carbon steel tanks at the Savannah River Site (SRS). The Type IV tanks for this waste do not have cooling coils and have not undergone heat treatment to stress-relieve the tanks. After the waste is concentrated by evaporation, it becomes very alkaline and can cause stress corrosion cracking (SCC) and pitting corrosion of the tank materials. SRS has experienced leakage from non-stress-relieved waste tanks constructed of A285 carbon steel and pitting of A212 carbon steel tanks in the vapor space. An investigation of tank materials has been undertaken at SRS to develop a basic understanding of caustic SCC of A285 and A212 grade carbon steels exposed to aqueous solutions, primarily containing sodium hydroxide (NaOH), sodium nitrate (NaNO{sub 3}), and sodium nitrite (NaNO{sub 2}) at temperatures relevant to the operating conditions of both the F and H area plants. This report presents the results of this corrosion testing program. Electrochemical tests were designed using unstressed coupons in a simulated tank environment. The purpose of this testing was to determine the corrosion susceptibility of the tank materials as a function of chemical concentration, pH, and temperature. A285 and A516 (simulates A212 carbon steel) coupons were used to investigate differences in the corrosion of these carbon steels. Electrochemical testing included measurement of the corrosion potential and polarization resistance as well as cyclic potentiodynamic polarization (CPP) testing of coupons. From the CPP experiments, corrosion characteristics were determined including: corrosion potential (E{sub corr}), pitting or breakdown potential (E{sub pit}), and repassivation potential (E{sub prot}). CPP results showed no indications of localized corrosion, such as pitting, and all samples showed the formation of a stable passive layer as evidenced by the positive

  19. Modeling the Electrical Contact Resistance at Steel-Carbon Interfaces

    NASA Astrophysics Data System (ADS)

    Brimmo, Ayoola T.; Hassan, Mohamed I.

    2016-01-01

    In the aluminum smelting industry, electrical contact resistance at the stub-carbon (steel-carbon) interface has been recurrently reported to be of magnitudes that legitimately necessitate concern. Mitigating this via finite element modeling has been the focus of a number of investigations, with the pressure- and temperature-dependent contact resistance relation frequently cited as a factor that limits the accuracy of such models. In this study, pressure- and temperature-dependent relations are derived from the most extensively cited works that have experimentally characterized the electrical contact resistance at these contacts. These relations are applied in a validated thermo-electro-mechanical finite element model used to estimate the voltage drop across a steel-carbon laboratory setup. By comparing the models' estimate of the contact electrical resistance with experimental measurements, we deduce the applicability of the different relations over a range of temperatures. The ultimate goal of this study is to apply mathematical modeling in providing pressure- and temperature-dependent relations that best describe the steel-carbon electrical contact resistance and identify the best fit relation at specific thermodynamic conditions.

  20. Interrelation of Steel Composition, Hardening Route, and Tempering Response of Medium Carbon Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hussein, Abdel-Hamid A.; Abdu, Mahmoud T.; El-Banna, El-Sayed M.; Soliman, Saied E.; Tash, Mahmoud M.

    2016-04-01

    Four medium carbon and low-alloy steels were hardened through oil and forced air cooling. Tempering was then performed in the temperature range 250-600 °C. The martensite content increased with an increased hardenability and/or the rate of cooling. Tempering at T > M s caused a gradual decline in both hardness and strength and an improvement in the Charpy V-notch impact toughness. The low-alloy steels underwent tempered martensite embrittlement (as a result of the formation of carbides at the martensite interlaths and prior austenite grain boundaries) and enhancement of phosphorus segregation (particularly in the presence of Ni). Higher hardenability steels were found to be better hardened via the more recent forced air quenching rather than the conventional oil quenching. In this work, a modest, novel attempt is presented to empirically correlate the impact toughness with the hardness measurements to enable future prediction of impact toughness from hardness measurements.

  1. A new nanoscale metastable iron phase in carbon steels

    PubMed Central

    Liu, Tianwei; Zhang, Danxia; Liu, Qing; Zheng, Yanjun; Su, Yanjing; Zhao, Xinqing; Yin, Jiang; Song, Minghui; Ping, Dehai

    2015-01-01

    Metastable ω phase is common in body-centred cubic (bcc) metals and alloys, including high-alloying steels. Recent theoretical calculations also suggest that the ω structure may act as an intermediate phase for face-centred cubic (fcc)-to-bcc transformation. Thus far, the role of the ω phase played in fcc-bcc martensitic transformation in carbon steels has not been reported. In previous investigations on martensitic carbon steels, extra electron diffraction spots were frequently observed by transmission electron microscopy (TEM), and these spots were historically ascribed to the diffraction arising from either internal twins or carbides. In this paper, an intensive TEM investigation revealed that the extra spots are in fact attributed to the metastable ω phase in particle-like morphology with an overall size of several or dozens of nanometres. The strict orientation relationships between the ω phase and the ferrite matrix are in good agreement with those of the hexagonal (P6/mmm) ω phase in other bcc metals and alloys. The identification of the ω phase as well as the extra diffraction spots might provide a clue to help understand the physical mechanism of martensitic transformation in steels. PMID:26503890

  2. Leaching modelling of slurry-phase carbonated steel slag.

    PubMed

    Costa, G; Polettini, A; Pomi, R; Stramazzo, A

    2016-01-25

    In the present work the influence of accelerated mineral carbonation on the leaching behaviour of basic oxygen furnace steel slag was investigated. The environmental behaviour of the material as evaluated through the release of major elements and toxic metals under varying pH conditions was the main focus of the study. Geochemical modelling of the eluates was used to derive a theoretical description of the underlying leaching phenomena for the carbonated material as compared to the original slag. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases, and lower-Ca/Si-ratio minerals were found to control leaching in carbonated slag eluates as compared to the corresponding untreated slag sample as a result of Ca depletion from the residual slag particles. Clear evidence was also gained of solubility control for Ca, Mg and Mn by a number of carbonate minerals, indicating a significant involvement of the original slag constituents in the carbonation process. The release of toxic metals (Zn, V, Cr, Mo) was found to be variously affected by carbonation, owing to different mechanisms including pH changes, dissolution/precipitation of carbonates as well as sorption onto reactive mineral surfaces. The leaching test results were used to derive further considerations on the expected metal release levels on the basis of specific assumptions on the relevant pH domains for the untreated and carbonated slag.

  3. Methods for the Identification of Aircraft Tubing of Plain Carbon Steel and Chromium-Molybdenum Steel

    NASA Technical Reports Server (NTRS)

    Mutchler, W H; Buzzard, R W

    1930-01-01

    The survey of the possibilities for distinguishing between plain carbon and chromium-molybdenum steel tubing included the Herbert pendulum hardness, magnetic, sparks, and chemical tests. The Herbert pendulum test has the disadvantages of all hardness tests in being limited to factory use and being applicable only to scale-free, normalized material. The small difference in the range of hardness values between plain carbon and chromium-molybdenum steels is likewise a disadvantage. The Rockwell hardness test, at present used in the industry for this purpose, is much more reliable. It may be concluded on the basis of the experiments performed that of all methods surveyed, spark testing appears to be, at present, the most suitable for factory use from the standpoint of speed, accuracy, nondestructiveness and reliability. It is also applicable for field use.

  4. Fouling of carbon steel heat exchanger caused by iron bacteria

    SciTech Connect

    Starosvetsky, J.; Armon, R.; Starosvetsky, D. ); Groysman, A.

    1999-01-01

    A carbon steel heat exchanger installed in a reverse osmosis unit failed after 1 1/2 years from start-up as a result of tubes, lids, tube sheets, and connection pipes clogging from rust deposits. Chemical analysis of cooling water and scraped precipitates, as well laboratory screening of the deposits for bacteria, revealed that activity of iron-oxidizing bacteria present in cooling water could lead to heat exchanger blockage.

  5. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    PubMed

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons. PMID:26785935

  6. Influence of carbon steel grade on the initial attachment of bacteria and microbiologically influenced corrosion.

    PubMed

    Javed, M A; Neil, W C; Stoddart, P R; Wade, S A

    2016-01-01

    The influence of the composition and microstructure of different carbon steel grades on the initial attachment (≤ 60 min) of Escherichia coli and subsequent longer term (28 days) corrosion was investigated. The initial bacterial attachment increased with time on all grades of carbon steel. However, the rate and magnitude of bacterial attachment varied on the different steel grades and was significantly less on the steels with a higher pearlite phase content. The observed variations in the number of bacterial cells attached across different steel grades were significantly reduced by applying a fixed potential to the steel samples. Longer term immersion studies showed similar levels of biofilm formation on the surface of the different grades of carbon steel. The measured corrosion rates were significantly higher in biotic conditions compared to abiotic conditions and were found to be positively correlated with the pearlite phase content of the different grades of carbon steel coupons.

  7. Mineral CO2 sequestration by steel slag carbonation.

    PubMed

    Huijgen, Wouter J J; Witkamp, Geert-Jan; Comans, Rob N J

    2005-12-15

    Mineral CO2 sequestration, i.e., carbonation of alkaline silicate Ca/Mg minerals, analogous to natural weathering processes, is a possible technology for the reduction of carbon dioxide emissions to the atmosphere. In this paper, alkaline Ca-rich industrial residues are presented as a possible feedstock for mineral CO2 sequestration. These materials are cheap, available near large point sources of CO2, and tend to react relatively rapidly with CO2 due to their chemical instability. Ground steel slag was carbonated in aqueous suspensions to study its reaction mechanisms. Process variables, such as particle size, temperature, carbon dioxide pressure, and reaction time, were systematically varied, and their influence on the carbonation rate was investigated. The maximum carbonation degree reached was 74% of the Ca content in 30 min at 19 bar CO2 pressure, 100 degrees C, and a particle size of <38 microm. The two most important factors determining the reaction rate are particle size (<2 mm to <38 microm) and reaction temperature (25-225 degrees C). The carbonation reaction was found to occur in two steps: (1) leaching of calcium from the steel slag particles into the solution; (2) precipitation of calcite on the surface of these particles. The first step and, more in particular, the diffusion of calcium through the solid matrix toward the surface appeared to be the rate-determining reaction step. The Ca diffusion was found to be hindered by the formation of a CaCO3-coating and a Ca-depleted silicate zone during the carbonation process. Research on further enhancement of the reaction rate, which would contribute to the development of a cost-effective CO2-sequestration process, should focus particularly on this mechanism.

  8. Corrosion rate measurements of steel in carbonated concrete

    SciTech Connect

    Saito, H.; Miyata, Y.; Takazawa, H.; Takai, K.; Yamauchi, G.

    1995-12-01

    The polarization resistance of steel bars in concrete after exposure to several environments, as measured by the potential step method, was compared to the actual mass losses of the bars. Each test sample consist of two steel bars embedded in concrete blocks, which were carbonated and exposed to one of several environments, outdoors, indoors, underground, in tunnel, or in water, for one year. Electrochemical measurements of these samples by using the potential step method were carried out at least once a week. The polarization resistance data thus obtained were changed into corrosion currents and mass losses. These calculated mass losses were compared with the actual mass losses of the rods. In some cases, such as indoors, outdoors or in tunnel, the corrosion rate of steel is determined by the amount of water in the concrete. In other cases, such as underground or in water, the oxygen supply determines the corrosion rate. This work demonstrate that in former condition, the potential step method can be use to measure the corrosion rate of steel easily and quickly.

  9. TENSILE TESTING OF CARBON STEEL IN HIGH PRESSURE HYDROGEN

    SciTech Connect

    Duncan, A; Thad Adams, T; Ps Lam, P

    2007-05-02

    An infrastructure of new and existing pipelines and systems will be required to carry and to deliver hydrogen as an alternative energy source under the hydrogen economy. Carbon and low alloy steels of moderate strength are currently used in hydrogen delivery systems as well as in the existing natural gas systems. It is critical to understand the material response of these standard pipeline materials when they are subjected to pressurized hydrogen environments. The methods and results from a testing program to quantify hydrogen effects on mechanical properties of carbon steel pipeline and pipeline weld materials are provided. Tensile properties of one type of steel (A106 Grade B) in base metal, welded and heat affected zone conditions were tested at room temperature in air and high pressure (10.34 MPa or 1500 psig) hydrogen. A general reduction in the materials ability to plastically deform was noted in this material when specimens were tested in hydrogen. Furthermore, the primary mode of fracture was changed from ductile rupture in air to cleavage with secondary tearing in hydrogen. The mechanical test results will be applied in future analyses to evaluate service life of the pipelines. The results are also envisioned to be part of the bases for construction codes and structural integrity demonstrations for hydrogen service pipeline and vessels.

  10. Accelerated carbonation of steel slags in a landfill cover construction.

    PubMed

    Diener, S; Andreas, L; Herrmann, I; Ecke, H; Lagerkvist, A

    2010-01-01

    Steel slags from high-alloyed tool steel production were used in a full scale cover construction of a municipal solid waste (MSW) landfill. In order to study the long-term stability of the steel slags within the final cover, a laboratory experiment was performed. The effect on the ageing process, due to i.e. carbonation, exerted by five different factors resembling both the material characteristics and the environmental conditions is investigated. Leaching behaviour, acid neutralization capacity and mineralogy (evaluated by means of X-ray diffraction, XRD, and thermogravimetry/differential thermal analysis, TG/DTA) are tested after different periods of ageing under different conditions. Samples aged for 3 and 10 months were evaluated in this paper. Multivariate data analysis was used for data evaluation. The results indicate that among the investigated factors, ageing time and carbon dioxide content of the atmosphere were able to exert the most relevant effect. However, further investigations are required in order to clarify the role of the temperature. PMID:19836224

  11. MECHANICAL TESTING OF CARBON STEEL IN HIGH PRESSURE HYDROGEN

    SciTech Connect

    Duncan, A

    2006-05-11

    The methods and interim results from a testing program to quantify hydrogen effects on mechanical properties of carbon steel pipeline and pipeline weld materials are provided. The scope is carbon steels commonly used for natural gas pipelines in the United States that are candidates for hydrogen service in the hydrogen economy. The mechanical test results will be applied in future analyses to evaluate service life of the pipelines. The results are also envisioned to be part of the bases for construction codes and structural integrity demonstrations for hydrogen service pipeline and vessels. Tensile properties of one type of steel (A106 Grade B) in base metal, welded and heat affected zone conditions were tested at room temperature in air and high pressure (1500 psig) hydrogen. A general reduction in the materials ability to plastically deform was noted in this material when specimens were tested in 1500 psig hydrogen. Furthermore, the primary mode of fracture was changed from ductile rupture in air to cleavage with secondary tearing in hydrogen. The mechanical test program will continue with tests to quantify the fracture behavior in terms of J-R curves for these materials at air and hydrogen pressure conditions.

  12. Accelerated carbonation of steel slags in a landfill cover construction

    SciTech Connect

    Diener, S.; Andreas, L.; Herrmann, I.; Ecke, H.; Lagerkvist, A.

    2010-01-15

    Steel slags from high-alloyed tool steel production were used in a full scale cover construction of a municipal solid waste (MSW) landfill. In order to study the long-term stability of the steel slags within the final cover, a laboratory experiment was performed. The effect on the ageing process, due to i.e. carbonation, exerted by five different factors resembling both the material characteristics and the environmental conditions is investigated. Leaching behaviour, acid neutralization capacity and mineralogy (evaluated by means of X-ray diffraction, XRD, and thermogravimetry/differential thermal analysis, TG/DTA) are tested after different periods of ageing under different conditions. Samples aged for 3 and 10 months were evaluated in this paper. Multivariate data analysis was used for data evaluation. The results indicate that among the investigated factors, ageing time and carbon dioxide content of the atmosphere were able to exert the most relevant effect. However, further investigations are required in order to clarify the role of the temperature.

  13. Boriding of high carbon high chromium cold work tool steel

    NASA Astrophysics Data System (ADS)

    Muhammad, W.

    2014-06-01

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30% B4C, 70% borax at 950 °C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 μm. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc wer test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time.

  14. Mill Scale Corrosion and Prevention in Carbon Steel Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Sharma, Pankaj; Roy, Himadri

    2015-10-01

    The cause of material degradation of an ASTM A-124 grade carbon steel tube belonging to a heat exchanger has been investigated. Visual examination, followed by an in-depth microstructural characterization using optical microscopy, energy dispersive X-ray, and scanning electron microscopy, was carried out for understanding the primary cause of material degradation. Based on the results of an extensive examination as well as the background information provided on the heat exchanger, it was determined that the steel tubes were predominantly damaged by the mechanism of crevice corrosion facilitated by the presence of mill scale. It is concluded that the heat exchanger tubes were not properly investigated for defects after their fabrication. Based on the situation, the proper cleaning method was selected for preventing further corrosion in the system. A chemical cleaning process was designed using acid pickling along with an inhibitor and a surfactant.

  15. A Spray Pyrolysis Method to Grow Carbon Nanotubes on Carbon Fibres, Steel and Ceramic Bricks.

    PubMed

    Vilatela, Juan J; Rabanal, M E; Cervantes-Sodi, Felipe; García-Ruiz, Máximo; Jiménez-Rodríguez, José A; Reiband, Gerd; Terrones, Mauricio

    2015-04-01

    We demonstrate a spray pyrolysis method to grow carbon nanotubes (CNTs) with high degree of crystallinity, aspect ratio and degree of alignment on a variety of different substrates, such as conventional steel, carbon fibres (CF) and ceramics. The process consists in the chemical vapour deposition of both a thin SiO2 layer and CNTs that subsequently grow on this thin layer. After CNT growth, increases in specific surface by factors of 1000 and 30 for the steel and CF samples, respectively, are observed. CNTs growth on ceramic surfaces results in a surface resistance of 37.5 Ohm/sq. When using conventional steel as a rector tube, we observed CNTs growth rates of 0.6 g/min. Details of nanotube morphology and the growth mechanism are discussed. Since the method discussed here is highly versatile, it opens up a wide variety of applications in which specific substrates could be used in combination with CNTs.

  16. Reduction of work hardening rate in low-carbon steels

    NASA Astrophysics Data System (ADS)

    Yalamanchili, Bhaskar Rao

    Low carbon grades of steel rods are used to produce finished products such as fine wire, coat hangers, staples, and roofing nails. These products are subject to ductility failures during production due to excessively high work hardening rates during wire drawing. The high work hardening rates are attributed to the presence of residuals, free nitrogen, or combinations thereof. This research concludes that the most cost-effective way to reduce the work hardening rate during wire drawing is to combine boron with nitrogen to form boron nitride, and thus reducing its work hardening contribution. The results of this study also conclude the following: (1) Boron/Nitrogen ratio is the more significant factor than rod tensile strength, which affects work hardening rate. Higher ratio is better in the 0.79 to 1.19 range. (2) Maintaining this narrow B/N range requires precise process control. (3) Process conditions such as dissolved oxygen (<25 ppm), carbon (≤0.05%) and ladle refining temperature (<2930°F) are necessary for optimizing boron recovery. (4) An average of 89% boron recovery is obtained with the above controlled process conditions. (5) Use of Boron has no adverse effects on the several metallurgical properties tested except with minor difficulty with scale for descaling. North Star Steel Texas (North Star) benefited from this research by being able to provide a competitive edge in both quality and cost of its low carbon boron grades thus making North Star a preferred supplier of wire rod for these products.

  17. Acceleration of Fatigue Crack Growth after Overload in Carbon Steel

    NASA Astrophysics Data System (ADS)

    Yamauchi, A.; Miyahara, H.; Makabe, C.; Miyazaki, T.

    The effects of an overload on fatigue crack growth behavior have been investigated by using carbon steel. Delayed retardation and acceleration of crack growth were both observed. These phenomena depended not only on overload conditions but also on the baseline stress conditions. Moreover, the mechanical properties of the materials affected the crack growth rate after overload. It was found that crack growth accelerated when tensile residual stress was distributed in front of the crack tip. The residual stress distribution is related to the crack opening geometry at the overload stage.

  18. Friction stir processing on high carbon steel U12

    SciTech Connect

    Tarasov, S. Yu. Rubtsov, V. E.; Melnikov, A. G.

    2015-10-27

    Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation.

  19. Friction stir processing on high carbon steel U12

    NASA Astrophysics Data System (ADS)

    Tarasov, S. Yu.; Melnikov, A. G.; Rubtsov, V. E.

    2015-10-01

    Friction stir processing (FSP) of high carbon steel (U12) samples has been carried out using a milling machine and tools made of cemented tungsten carbide. The FSP tool has been made in the shape of 5×5×1.5 mm. The microstructural characterization of obtained stir zone and heat affected zone has been carried out. Microhardness at the level of 700 MPa has been obtained in the stir zone with microstructure consisting of large grains and cementitte network. This high-level of microhardness is explained by bainitic reaction developing from decarburization of austenitic grains during cementite network formation.

  20. Hydrogen attack - Influence of hydrogen sulfide. [on carbon steel

    NASA Technical Reports Server (NTRS)

    Eliezer, D.; Nelson, H. G.

    1978-01-01

    An experimental study is conducted on 12.5-mm-thick SAE 1020 steel (plain carbon steel) plate to assess hydrogen attack at room temperature after specimen exposure at 525 C to hydrogen and a blend of hydrogen sulfide and hydrogen at a pressure of 3.5 MN/sq m for exposure times up to 240 hr. The results are discussed in terms of tensile properties, fissure formation, and surface scales. It is shown that hydrogen attack from a high-purity hydrogen environment is severe, with the formation of numerous methane fissures and bubbles along with a significant reduction in the room-temperature tensile yield and ultimate strengths. However, no hydrogen attack is observed in the hydrogen/hydrogen sulfide blend environment, i.e. no fissure or bubble formation occurred and the room-temperature tensile properties remained unchanged. It is suggested that the observed porous discontinuous scale of FeS acts as a barrier to hydrogen entry, thus reducing its effective equilibrium solubility in the iron lattice. Therefore, hydrogen attack should not occur in pressure-vessel steels used in many coal gasification processes.

  1. Kinetics of electrochemical boriding of low carbon steel

    NASA Astrophysics Data System (ADS)

    Kartal, G.; Eryilmaz, O. L.; Krumdick, G.; Erdemir, A.; Timur, S.

    2011-05-01

    In this study, the growth kinetics of the boride layers forming on low carbon steel substrates was investigated during electrochemical boriding which was performed at a constant current density of 200 mA/cm 2 in a borax based electrolyte at temperatures ranging from 1123 K to 1273 K for periods of 5-120 min. After boriding, the presence of both FeB and Fe 2B phases were confirmed by the X-ray diffraction method. Cross-sectional microscopy revealed a very dense and thick morphology for both boride phases. Micro hardness testing of the borided steel samples showed a significant increase in the hardness of the borided surfaces (i.e., up to (1700 ± 200) HV), while the hardness of un-borided steel samples was approximately (200 ± 20) HV. Systematic studies over a wide range of boriding time and temperature confirmed that the rate of the boride layer formation is strongly dependent on boriding duration and has a parabolic character. The activation energy of boride layer growth for electrochemical boriding was determined as (172.75 ± 8.6) kJ/mol.

  2. Stress corrosion cracking of X-60 line pipe steel in a carbonate-bicarbonate solution

    SciTech Connect

    Pilkey, A.K.; Lambert, S.B.; Plumtree, A. . Dept. of Mechanical Engineering)

    1995-02-01

    An experimental system was developed to reproduce stress corrosion cracking (SCC) of API X-60 line pipe steels in highly alkaline (pH = 10) carbonate-bicarbonate (1 N sodium carbonate [Na[sub 2]CO[sub 3

  3. 76 FR 12322 - Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-07

    ... ASTM A710 and A736 or their proprietary equivalents; (4) abrasion-resistant steels (i.e., USS AR 400... equivalents; (6) ball bearing steels; (7) tool steels; and (8) silicon manganese steel or silicon electric... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia,...

  4. AISI/DOE Technology Roadmap Program: Effects of Residuals in Carbon Steels

    SciTech Connect

    George E. Ruddle

    2002-11-25

    AN experimental study of the effects of residual elements in carbon steels was carried out to gain better understanding and control of the effects of residual elements emanating from recycled steel scrap. Two plain carbon steel grade compositions (one medium-carbon and one low-carbon), residual elements and levels, and four areas of study, were selected on the bases of a comprehensive literature survey and consultation with sponsor steel companies. The influence of residuals (Cu, Sn, Ni, P, Si, up to the levels studied here), on these laboratory produced hot rolled steels was studied in the areas of (a) hot ductility, (b) surface hot shortness, (c) scale formation and adherence, and (d) embrittlement and mechanical properties. This report summarizes the experimental procedures, results, discussion and conclusions of this study. The relevance of the study is also discussed in relation to steel processing and product properties and in relation to energy consumption and environmental compliance.

  5. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    SciTech Connect

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-25

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  6. Efficiency of inhibitor for biocorrosion influenced by consortium sulfate reducing bacteria on carbon steel

    NASA Astrophysics Data System (ADS)

    Mahat, Nur Akma; Othman, Norinsan Kamil; Sahrani, Fathul Karim

    2015-09-01

    The inhibition efficiency of benzalkonium chloride (BKC) in controlling biocorrosion on the carbon steel surfaces has been investigated. The carbon steel coupons were incubated in the presence of consortium SRB (C-SRB) with and without BKC for the difference medium concentration. The corrosion rate and inhibition efficiency have been evaluated by a weight loss method. The morphology of biofilm C-SRB on the steel surfaces were characterized with variable pressure scanning electron microscopy (VPSEM). The results revealed that BKC exhibits a low corrosion rate, minimizing the cell growth and biofilm development on the carbon steel surfaces.

  7. Effect of retained austenite and solute carbon on the mechanical properties in TRIP steels

    NASA Astrophysics Data System (ADS)

    Seong, B. S.; Shin, E. J.; Han, Y. S.; Lee, C. H.; Kim, Y. J.; Kim, S. J.

    2004-07-01

    The mechanical properties of transformation induced plasticity (TRIP) steels are strongly affected by the amount of retained austenite and the solute carbon in austenite. In this study, the Rietveld method using neutron diffraction patterns was introduced for determining the weight fraction of retained austenite and the solute carbon content. C-Si-Mn TRIP steels with different austempering temperatures were used. The retained austenite and the carbon content in the austenite of these steel sheets were quantitatively analyzed by neutron diffractions, and their effects on the mechanical properties of the steels were evaluated.

  8. Distribution of radionuclides during melting of carbon steel

    SciTech Connect

    Thurber, W.C.; MacKinney, J.

    1997-02-01

    During the melting of steel with radioactive contamination, radionuclides may be distributed among the metal product, the home scrap, the slag, the furnace lining and the off-gas collection system. In addition, some radionuclides will pass through the furnace system and vent to the atmosphere. To estimate radiological impacts of recycling radioactive scrap steel, it is essential to understand how radionuclides are distributed within the furnace system. For example, an isotope of a gaseous element (e.g., radon) will exhaust directly from the furnace system into the atmosphere while a relatively non-volatile element (e.g., manganese) can be distributed among all the other possible media. This distribution of radioactive contaminants is a complex process that can be influenced by numerous chemical and physical factors, including composition of the steel bath, chemistry of the slag, vapor pressure of the particular element of interest, solubility of the element in molten iron, density of the oxide(s), steel melting temperature and melting practice (e.g., furnace type and size, melting time, method of carbon adjustment and method of alloy additions). This paper discusses the distribution of various elements with particular reference to electric arc furnace steelmaking. The first two sections consider the calculation of partition ratios for elements between metal and slag based on thermodynamic considerations. The third section presents laboratory and production measurements of the distribution of various elements among slag, metal, and the off-gas collection system; and the final section provides recommendations for the assumed distribution of each element of interest.

  9. 77 FR 64468 - Circular Welded Carbon-Quality Steel Pipe From India: Final Affirmative Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-22

    ...; Countervailing Duties, 62 FR 27296, 27323 (May 19, 1997), and Circular Welded Carbon-Quality Steel Pipe From... Countervailing Duty Determination: Certain Hot-Rolled Carbon Steel Flat Products From Argentina, 66 FR 37007... Countervailing Duty Determination With Final Antidumping Duty Determination, 77 FR 19192 (March 30,...

  10. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 48 Federal Acquisition Regulations System 3 2011-10-01 2011-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  11. 77 FR 65712 - Circular Welded Carbon-Quality Steel Pipe From Vietnam; Termination of Investigation

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-30

    ... subsidies in connection with the subject investigation (77 FR 64471). Accordingly, pursuant to section 207... COMMISSION Circular Welded Carbon-Quality Steel Pipe From Vietnam; Termination of Investigation AGENCY... investigation concerning circular welded carbon-quality steel pipe from Vietnam (investigation No....

  12. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 48 Federal Acquisition Regulations System 3 2013-10-01 2013-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  13. 75 FR 21658 - Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-26

    ... amended, 67 FR 68036 (Nov. 8, 2002). In accordance with sections 201.16(c) and 207.3 of the Commission's... COMMISSION Carbon and Certain Alloy Steel Wire Rod From Trinidad and Tobago AGENCY: United States... in the antidumping duty Investigation No. 731-TA-961 concerning carbon and certain alloy steel...

  14. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 48 Federal Acquisition Regulations System 3 2014-10-01 2014-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  15. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 48 Federal Acquisition Regulations System 3 2012-10-01 2012-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  16. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  17. 76 FR 45509 - Final Results of Antidumping Duty Changed Circumstances Review: Carbon and Certain Alloy Steel...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-29

    ... Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 75 FR 67685 (November 3, 2010... of the Antidumping Duty and Countervailing Duty Orders, and Intent To Revoke Orders in Part, 68 FR...: Carbon and Certain Alloy Steel Wire Rod From Mexico, 71 FR 27989 (May 15, 2006). Notification This...

  18. 78 FR 49255 - Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-13

    ... Request for Revocation in Part, 78 FR 38924 (June 28, 2013). On July 25, 2013, Petitioner withdrew its... International Trade Administration Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Partial... certain circular welded carbon steel pipes and tubes from Taiwan. The period of review (POR) is May...

  19. Heavy reflector experiments in the IPEN/MB-01 reactor: Stainless steel, carbon steel and nickel

    SciTech Connect

    Santos, Adimir dos; Andrade e Silva, Graciete Simoes de; Jerez, Rogerio; Liambos Mura, Luis Felipe; Fuga, Rinaldo

    2013-05-06

    New experiments devoted to the measurements of physical parameters of a light water core surrounded by a heavy reflector were performed in the IPEN/MB-01 research reactor facility. These experiments comprise three sets of heavy reflector (SS-304, Carbon Steel, and Nickel) in a form of laminates around 3 mm thick. Each set was introduced individually in the west face of the core of the IPEN/MB-01 reactor. The aim here is to provide high quality experimental data for the interpretation and validation of the SS-304 heavy reflector calculation methods. The experiments of Carbon Steel, which is composed mainly of iron, and Nickel were performed to provide a consistent and an interpretative check for the SS-304 reflector experiment. The experimental results comprise critical control bank positions, temperatures and reactivities as a function of the number of the plates. Particularly to the case of Nickel, the experimental data are unique of its kind. The theoretical analysis was performed by MCNP-5 with the nuclear data library ENDF/B-VII.0. It was shown that this nuclear data library has a very good performance up to thirteen plates and overestimates the reactivity for higher number of plates independently of the type of the reflector.

  20. Characterization of the Carbon and Retained Austenite Distributions in Martensitic Medium Carbon, Low Alloy, Steel

    SciTech Connect

    Sherman, D. H.; Cross, Steven M; Kim, Sangho; Grandjean, F.; Long, G. J.; Miller, Michael K

    2007-01-01

    The retained austenite content and carbon distribution in martensite were determined as a function of cooling rate and temper temperature in steel that contained 1.31 at. pct C, 3.2 at. pct Si, and 3.2 at. pct non-iron metallic elements. Mossbauer spectroscopy, transmission electron microscopy (TEM), transmission synchrotron X-ray diffraction (XRD), and atom probe tomography were used for the microstructural analyses. The retained austenite content was an inverse, linear function of cooling rate between 25 and 560 K/s. The elevated Si content of 3.2 at. pct did not shift the start of austenite decomposition to higher tempering temperatures relative to SAE 4130 steel. The minimum tempering temperature for complete austenite decomposition was significantly higher (>650 C) than for SAE 4130 steel ({approx}300 C). The tempering temperatures for the precipitation of transition carbides and cementite were significantly higher (>400 C) than for carbon steels (100 C to 200 C and 200 C to 350 C), respectively. Approximately 90 pct of the carbon atoms were trapped in Cottrell atmospheres in the vicinity of the dislocation cores in dislocation tangles in the martensite matrix after cooling at 560 K/s and aging at 22 C. The 3.2 at. pct Si content increased the upper temperature limit for stable carbon clusters to above 215 C. Significant autotempering occurred during cooling at 25 K/s. The proportion of total carbon that segregated to the interlath austenite films decreased from 34 to 8 pct as the cooling rate increased from 25 to 560 K/s. Developing a model for the transfer of carbon from martensite to austenite during quenching should provide a means for calculating the retained austenite. The maximum carbon content in the austenite films was 6 to 7 at. pct, both in specimens cooled at 560 K/s and at 25 K/s. Approximately 6 to 7 at. pct carbon was sufficient to arrest the transformation of austenite to martensite. The chemical potential of carbon is the same in martensite

  1. Characterization of the Carbon and Retained Austenite Distributions in Martensitic Medium Carbon, High Silicon Steel

    NASA Astrophysics Data System (ADS)

    Sherman, Donald H.; Cross, Steven M.; Kim, Sangho; Grandjean, Fernande; Long, Gary J.; Miller, Michael K.

    2007-08-01

    The retained austenite content and carbon distribution in martensite were determined as a function of cooling rate and temper temperature in steel that contained 1.31 at. pct C, 3.2 at. pct Si, and 3.2 at. pct noniron metallic elements. Mössbauer spectroscopy, transmission electron microscopy (TEM), transmission synchrotron X-ray diffraction (XRD), and atom probe tomography were used for the microstructural analyses. The retained austenite content was an inverse, linear function of cooling rate between 25 and 560 K/s. The elevated Si content of 3.2 at. pct did not shift the start of austenite decomposition to higher tempering temperatures relative to SAE 4130 steel. The minimum tempering temperature for complete austenite decomposition was significantly higher (>650 °C) than for SAE 4130 steel (˜300 °C). The tempering temperatures for the precipitation of transition carbides and cementite were significantly higher (>400 °C) than for carbon steels (100 °C to 200 °C and 200 °C to 350 °C), respectively. Approximately 90 pct of the carbon atoms were trapped in Cottrell atmospheres in the vicinity of the dislocation cores in dislocation tangles in the martensite matrix after cooling at 560 K/s and aging at 22 °C. The 3.2 at. pct Si content increased the upper temperature limit for stable carbon clusters to above 215 °C. Significant autotempering occurred during cooling at 25 K/s. The proportion of total carbon that segregated to the interlath austenite films decreased from 34 to 8 pct as the cooling rate increased from 25 to 560 K/s. Developing a model for the transfer of carbon from martensite to austenite during quenching should provide a means for calculating the retained austenite. The maximum carbon content in the austenite films was 6 to 7 at. pct, both in specimens cooled at 560 K/s and at 25 K/s. Approximately 6 to 7 at. pct carbon was sufficient to arrest the transformation of austenite to martensite. The chemical potential of carbon is the same in

  2. 75 FR 60814 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-01

    ... Investigation No. F.R. cite 12/17/86 Carbon steel butt- 731-TA-308 51 FR 45152. weld pipe fittings/ Brazil. 12/17/86 Carbon steel butt- 731-TA-310 51 FR 45152. weld pipe fittings/ Taiwan. 2/10/87 Carbon steel butt- 731-TA-309 52 FR 4167. weld pipe fittings/ Japan. 7/6/92 Carbon steel butt- 731-TA-520 57...

  3. 75 FR 29519 - Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-26

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China... antidumping duty order on certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From...

  4. 76 FR 24462 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-02

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China... antidumping duty order on certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From...

  5. 76 FR 7151 - Certain Carbon Steel Butt-Weld Pipe Fittings From Brazil, Japan, Taiwan, Thailand, and the People...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-09

    ... Order; Certain Carbon Steel Butt-Weld Pipe Fittings from Brazil, 51 FR 45152 (December 17, 1986... International Trade Administration Certain Carbon Steel Butt-Weld Pipe Fittings From Brazil, Japan, Taiwan... sunset reviews of the antidumping duty orders on carbon steel butt-weld pipe fittings from Brazil,...

  6. 77 FR 301 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of Five-Year...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-04

    ...-resistant carbon steel flat products from Korea (58 FR 43752). On August 19, 1993, Commerce issued... corrosion-resistant carbon steel flat products from Germany and Korea (72 FR 7009). The Commission is now... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea: Institution of...

  7. 78 FR 33108 - Circular Welded Carbon-Quality Steel Pipe From China; Institution of Five-Year Reviews

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-03

    ... countervailing duty orders on imports of circular welded carbon-quality steel pipe from China (73 FR 42545-42549... COMMISSION Circular Welded Carbon-Quality Steel Pipe From China; Institution of Five-Year Reviews AGENCY... welded carbon-quality steel pipe from China would be likely to lead to continuation or recurrence...

  8. Corrosion testing of carbon steel in aereated geothermal brine

    SciTech Connect

    Suciu, D.F.; Wikoff, P.M.

    1981-02-01

    Two major problems are associated with the use of cooled geothermal water as coolant for the 5 MW(e) Pilot Power Plant at Raft River. They are: (1) a scaling potential owing to the chemical species present in solution, and (2) the corrosive nature of the geothermal water on carbon steel. A water treatment test program was established to reduce or eliminate these problems. Data show that scale can be prevented by a combination of dispersants and controlling the concentration of scaling species in the circulating water. Corrosion cannot be controlled without a pretreatment of tubing material. With the pretreatment, a protective gamma iron oxide film is laid down on the tube surface, that with proper corrosion inhibitor additives, significantly reduces both general and pitting corrosion. However, longer term testing is required to determine protection of pitting corrosion.

  9. Corrosion fatigue behavior of carbon steel in drilling fluids

    SciTech Connect

    Chaoyang, F.; Jiashen, Z.

    1998-08-01

    Corrosion fatigue of carbon steel (CS) in drilling fluids was studied using a self-made rotary bending corrosion fatigue testing apparatus under simulated drilling conditions. Mechanisms of the effects of cyclic stress, chloride (Cl{sup {minus}}), sulfide (S{sup 2{minus}}), and pH of drilling fluids on corrosion fatigue of CS as well as the inhibiting action of the imidazoline inhibitor and oxygen (O{sub 2}) scavenger sodium sulfite (Na{sub 2}SO{sub 3}) on corrosion fatigue were studied. Results showed Cl{sup {minus}} and S{sup 2{minus}} promoted corrosion fatigue crack initiation and growth. Fatigue life was lengthened after reducing subjected stress, increasing the pH of the drilling fluids, or adding the inhibitor and O{sub 2} scavenger.

  10. Energy use and carbon dioxide emissions in the steel sector in key developing countries

    SciTech Connect

    Price, L.K.; Phylipsen, G.J.M.; Worrell, E.

    2001-04-01

    Iron and steel production consumes enormous quantities of energy, especially in developing countries where outdated, inefficient technologies are still used to produce iron and steel. Carbon dioxide emissions from steel production, which range between 5 and 15% of total country emissions in key developing countries (Brazil, China, India, Mexico, and South Africa), will continue to grow as these countries develop and as demand for steel products such as materials, automobiles, and appliances increases. In this report, we describe the key steel processes, discuss typical energy-intensity values for these processes, review historical trends in iron and steel production by process in five key developing countries, describe the steel industry in each of the five key developing countries, present international comparisons of energy use and carbon dioxide emissions among these countries, and provide our assessment of the technical potential to reduce these emissions based on best-practice benchmarking. Using a best practice benchmark, we find that significant savings, in the range of 33% to 49% of total primary energy used to produce steel, are technically possible in these countries. Similarly, we find that the technical potential for reducing intensities of carbon dioxide emissions ranges between 26% and 49% of total carbon dioxide emissions from steel production in these countries.

  11. Three Heavy Reflector Experiments in the IPEN/MB-01 Reactor: Stainless Steel, Carbon Steel, and Nickel

    NASA Astrophysics Data System (ADS)

    dos Santos, A.; de Andrade e Silva, G. S.; Mura, L. F.; Fuga, R.; Jerez, R.; Mendonça, A. G.

    2014-04-01

    The heavy reflector experiments performed in the IPEN/MB-01 research reactor facility comprise a set of critical configurations employing the standard 28×26-fuel-rod configuration. The heavy reflector, either Stainless Steel, Carbon Steel or Nickel plates, was placed at the west face of this reactor. 32 plates around 3.0 mm thick were used in all the experiments. The aim was to provide high quality experimental data for the interpretation and validation of the SS-304 heavy reflector calculation methods. The experiments of Carbon Steel, which is composed mainly of iron, and Nickel were performed to provide a consistent and an interpretative check to the SS-304 reflector measurements. The experimental data comprise a set of critical control bank positions, temperatures and reactivities as a function of the number of the plates. The competition between the effect of thermal neutron capture in the heavy reflector and the effect of fast neutrons back scattering to the core is highlighted by varying the reflector thickness. For the Carbon Steel case the reactivity gain when all the 32 plates are inserted is the smallest one, thus demonstrating that Carbon Steel or essentially iron does not have the same reflector properties as the Stainless Steel or Nickel plates do. Nickel has the highest reactivity gain, thus demonstrating that this material is better reflector than Iron and Stainless Steel. The theoretical analysis was performed by MCNP-5 with the nuclear data library ENDF/B-VII.0. It was shown that this library has a very good performance up to thirteen plates and overestimates the reactivity for higher number of plates independently of the type of the reflector.

  12. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    PubMed

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. PMID:25597686

  13. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    PubMed

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system.

  14. Inhibitive effects of palm kernel oil on carbon steel corrosion by alkaline solution

    NASA Astrophysics Data System (ADS)

    Zulkafli, M. Y.; Othman, N. K.; Lazim, A. M.; Jalar, A.

    2013-11-01

    The behavior of carbon steel SAE 1045 in 1 M NaOH solution containing different concentrations of palm kernel oil (PKO) has been studied by weight loss and polarization measurement. Results showed that the corrosion of carbon steel in NaOH solution was considerably reduced in presence of such inhibitors. The inhibition efficiency increases when concentration of inhibitor increase. Maximum inhibition efficiency (≈ 96.67%) is obtained at PKO concentration 8 v/v %. This result revealed that palm kernel oil can act as a corrosion inhibitor in an alkaline medium. Corrosion rates of carbon steel decrease as the concentration of inhibitor is increased.

  15. Coordinated control of carbon and oxygen for ultra-low-carbon interstitial-free steel in a smelting process

    NASA Astrophysics Data System (ADS)

    Wang, Min; Bao, Yan-ping; Yang, Quan; Zhao, Li-hua; Lin, Lu

    2015-12-01

    Low residual-free-oxygen before final de-oxidation was beneficial to improving the cleanness of ultra-low-carbon steel. For ultra-low-carbon steel production, the coordinated control of carbon and oxygen is a precondition for achieving low residual oxygen during the Ruhrstahl Heraeus (RH) decarburization process. In this work, we studied the coordinated control of carbon and oxygen for ultra-low-carbon steel during the basic oxygen furnace (BOF) endpoint and RH process using data statistics, multiple linear regressions, and thermodynamics computations. The results showed that the aluminum yield decreased linearly with increasing residual oxygen in liquid steel. When the mass ratio of free oxygen and carbon ([O]/[C]) in liquid steel before RH decarburization was maintained between 1.5 and 2.0 and the carbon range was from 0.030wt% to 0.040wt%, the residual oxygen after RH natural decarburization was low and easily controlled. To satisfy the requirement for RH decarburization, the carbon and free oxygen at the BOF endpoint should be controlled to be between 297 × 10-6 and 400 × 10-6 and between 574 × 10-6 and 775 × 10-6, respectively, with a temperature of 1695 to 1715°C and a furnace campaign of 1000 to 5000 heats.

  16. 78 FR 60850 - Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of the Expedited Second Sunset...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-10-02

    ... Alloy Steel Wire Rod from Brazil, 67 FR 55805 (August 30, 2002). \\2\\ See Initiation of Five-Year... Industries, Inc., DBA Cascade Steel Rolling Mills, Inc., Evraz Rocky Mountain Steel, Gerdau Ameristeel US Inc... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Brazil: Final Results of...

  17. 76 FR 12702 - Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, and the Republic...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-08

    ...) abrasion-resistant steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels; (7) tool steels; and (8... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia,...

  18. 75 FR 47777 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-09

    ... steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels; (7) tool steels; and (8) silicon manganese... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy:...

  19. Fatigue of carbon and low-alloy steels in LWR environments

    SciTech Connect

    Chopra, O.K.; Michaud, W.F.; Shack, W.J.

    1993-10-01

    Fatigue tests have been conducted on A106-Gr B carbon steel and A533-Gr B low-alloy steel to evaluate the effects of an oxygenated-water environment on the fatigue life of these steels. For both steels, environmental effects are modest in PWR water at all strain rates. Fatigue data in oxygenated water confirm the strong dependence of fatigue life on dissolved oxygen (DO) and strain rate. The effect of strain rate on fatigue life saturates at some low value, e.g., between 0.0004 and 0.001%/s in oxygenated water with {approximately}0.8 ppm DO. The data suggest that the saturation value of strain rate may vary with DO and sulfur content of the steel. Although the cyclic stress-strain and cyclic-hardening behavior of carbon and low-alloy steels is distinctly different, the degradation of fatigue life of these two steels with comparable sulfur levels is similar. The carbon steel exhibits pronounced dynamic strain aging, whereas strain-aging effects are modest in the low-alloy steel. Environmental effects on nucleation of fatigue crack have also been investigated. The results suggest that the high-temperature oxygenated water has little or no effect on crack nucleation.

  20. Origin of abnormal formation of pearlite in medium-carbon steel under nonequilibrium conditions of heating

    NASA Astrophysics Data System (ADS)

    Mirzaev, D. A.; Yakovleva, I. L.; Tereshchenko, N. A.; Urtsev, V. N.; Degtyarev, V. N.; Shmakov, A. V.

    2016-06-01

    The structure and kinetics of the formation of austenite in medium-carbon steel during shortterm heating above the temperature Ac 1 followed by accelerated cooling are analyzed. It has been shown that the abnormal formation of pearlite in steel results from the concentrational and structural inhomogeneity of austenite, as well as the presence of carbide particles in ferrite areas.

  1. 75 FR 69125 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-10

    ..., and by publishing the notice in the Federal Register on May 11, 2010 (75 FR 26273). The hearing was... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China Determination... alloy steel standard, line, and pressure pipe (``seamless SLP pipe''), provided for in subheadings...

  2. 77 FR 54926 - Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-06

    ... FR 19711) and determined on July 6, 2012, that it would conduct an expedited review (77 FR 42763... COMMISSION Certain Seamless Carbon and Alloy Steel; Standard, Line, and Pressure Pipe From Germany... steel standard, line, and pressure pipe from Germany would be likely to lead to continuation...

  3. 78 FR 34335 - Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-07

    ... Steel Pipes and Tubes From Taiwan: Antidumping Duty Order, 49 FR 19369 (May 7, 1984). These cash deposit... of Antidumping Duties, 68 FR 23954 (May 6, 2003). Cash Deposit Requirements The following cash... International Trade Administration Certain Circular Welded Carbon Steel Pipes and Tubes From Taiwan:...

  4. 75 FR 36635 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-28

    ... FR 9162 (March 1, 2010). On March 31, 2010, we received a timely request from Saha Thai Steel Pipe... Revocation in Part, 75 FR 22107 (April 27, 2010). Rescission of Antidumping Duty Administrative Review The... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Rescission...

  5. 78 FR 67334 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From Ukraine; Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-12

    ... Carbon Steel Plate From Ukraine; Administrative Review, 78 FR 46570 (August 1, 2013) and accompanying...: Certain Cut-to-Length Carbon Steel Plate from Ukraine, 73 FR 57602 (October 3, 2008) (Agreement). On... covering Metinvest Holding LLC (Metinvest) and its affiliated companies Azovstal Iron & Steel...

  6. 78 FR 40428 - Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-05

    ..., 78 FR 6291 (January 30, 2013) (Initiation Notice). \\2\\ See id., 78 FR 6292. Nucor and U.S. Steel... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Rescission of... administrative review of the antidumping duty order on certain hot- rolled carbon steel flat products (hot...

  7. 77 FR 64471 - Circular Welded Carbon-Quality Steel Pipe From the Socialist Republic of Vietnam: Final Negative...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-22

    ... Accessories Policy Loans Comment 8 Preferential Financing to the Steel Industry Comment 9 Preferential Lending... International Trade Administration Circular Welded Carbon-Quality Steel Pipe From the Socialist Republic of... welded carbon-quality steel pipe (``circular welded pipe'') from the Socialist Republic of...

  8. 75 FR 67108 - Cut-To-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-01

    ... orders on imports of CTL carbon steel plate from India, Indonesia, Italy, and Korea (65 FR 6587) and... that corresponds to Commerce's scope description, including grade X-70 plate, micro-alloy steel plate... COMMISSION Cut-To-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea AGENCY:...

  9. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    PubMed

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC. PMID:26793176

  10. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field

    PubMed Central

    Mand, Jaspreet; Park, Hyung S.; Okoro, Chuma; Lomans, Bart P.; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2016-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC. PMID:26793176

  11. Microbial Methane Production Associated with Carbon Steel Corrosion in a Nigerian Oil Field.

    PubMed

    Mand, Jaspreet; Park, Hyung S; Okoro, Chuma; Lomans, Bart P; Smith, Seun; Chiejina, Leo; Voordouw, Gerrit

    2015-01-01

    Microbially influenced corrosion (MIC) in oil field pipeline systems can be attributed to many different types of hydrogenotrophic microorganisms including sulfate reducers, methanogens and acetogens. Samples from a low temperature oil reservoir in Nigeria were analyzed using DNA pyrotag sequencing. The microbial community compositions of these samples revealed an abundance of anaerobic methanogenic archaea. Activity of methanogens was demonstrated by incubating samples anaerobically in a basal salts medium, in the presence of carbon steel and carbon dioxide. Methane formation was measured in all enrichments and correlated with metal weight loss. Methanogens were prominently represented in pipeline solids samples, scraped from the inside of a pipeline, comprising over 85% of all pyrosequencing reads. Methane production was only witnessed when carbon steel beads were added to these pipeline solids samples, indicating that no methane was formed as a result of degradation of the oil organics present in these samples. These results were compared to those obtained for samples taken from a low temperature oil field in Canada, which had been incubated with oil, either in the presence or in the absence of carbon steel. Again, methanogens present in these samples catalyzed methane production only when carbon steel was present. Moreover, acetate production was also found in these enrichments only in the presence of carbon steel. From these studies it appears that carbon steel, not oil organics, was the predominant electron donor for acetate production and methane formation in these low temperature oil fields, indicating that the methanogens and acetogens found may contribute significantly to MIC.

  12. Nanosized MX Precipitates in Ultra-Low-Carbon Ferritic/Martensitic Heat-Resistant Steels

    NASA Astrophysics Data System (ADS)

    Yin, Feng-Shi; Jung, Woo-Sang

    2009-02-01

    Nanosized MX precipitates in ultra-low-carbon ferritic/martensitic heat-resistant 9Cr-W-Mo-VNbTiN steels were characterized by transmission electron microscope (TEM) using carbon film replicas. The steels were prepared by vacuum induction melting followed by hot forging and rolling into plates. The plates were normalized at 1100 °C for 1 hour, cooled in air, and tempered at 700 °C for 1 hour. The results show that bimodal nanosized MX precipitates distribute densely and homogeneously in the matrix within martensitic lath after normalizing-and-tempering heat treatment. The larger nanosized MX precipitates with the size of 30 to 50 nm are rich in Nb, while the smaller ones with the size of about 10 nm contain less Nb but more V. Small addition of Ti causes an increase in the number of the larger nanosized MX precipitates. The total number density of the nanosized MX precipitates in the ultra-low-carbon ferritic/martensitic steels is measured to be over 300/ μm2, much higher than that in conventional ferritic/martensitic steels. Short-term creep test results show that the ultra-low-carbon ferritic/martensitic steels with high dense nanosized MX precipitates have much higher creep rupture strength than conventional ASME-P92 steel. The strength degradation of the ultra-low-carbon ferritic/martensitic heat-resistant steels during creep is also discussed in this article.

  13. Carbonation of steel slag for CO{sub 2} sequestration: leaching of products and reaction mechanisms

    SciTech Connect

    Wouter J.J. Huijgen; Rob N.J. Comans

    2006-04-15

    Carbonation of industrial alkaline residues can be used as a CO{sub 2} sequestration technology to reduce carbon dioxide emissions. In this study, steel slag samples were carbonated to a varying extent. Leaching experiments and geochemical modeling were used to identify solubility-controlling processes of major and trace elements, both with regard to carbonation mechanisms and the environmental properties of the (carbonated) steel slag. Carbonation was shown to reduce the leaching of alkaline earth metals (except Mg) by conversion of Ca-phases, such as portlandite, ettringite, and Ca-(Fe)-silicates into calcite, possibly containing traces of Ba and Sr. The leaching of vanadium increased substantially upon carbonation, probably due to the dissolution of a Ca-vanadate. The reactive surface area of Al- and Fe-(hydr)oxides increased with the carbonation degree, which tends to reduce the leaching of sorption-controlled trace elements. Sorption on Mn-(hydr)oxides was found to be required to adequately model the leaching of divalent cations, but was not influenced by carbonation. Consideration of these three distinct reactive surfaces and possible (surface) precipitation reactions resulted in adequate modeling predictions of oxyanion and trace metal leaching from (carbonated) steel slag. Hence, these surfaces exert a major influence on the environmental properties of both fresh and carbonated steel slag. 24 refs., 1 fig., 2 tabs.

  14. Carbonation of steel slag for CO2 sequestration: leaching of products and reaction mechanisms.

    PubMed

    Huijgen, Wouter J J; Comans, Rob N J

    2006-04-15

    Carbonation of industrial alkaline residues can be used as a CO2 sequestration technology to reduce carbon dioxide emissions. In this study, steel slag samples were carbonated to a varying extent. Leaching experiments and geochemical modeling were used to identify solubility-controlling processes of major and trace elements, both with regard to carbonation mechanisms and the environmental properties of the (carbonated) steel slag. Carbonation was shown to reduce the leaching of alkaline earth metals (except Mg) by conversion of Ca-phases, such as portlandite, ettringite, and Ca-(Fe)-silicates into calcite, possibly containing traces of Ba and Sr. The leaching of vanadium increased substantially upon carbonation, probably due to the dissolution of a Ca-vanadate. The reactive surface area of Al- and Fe-(hydr)oxides increased with the carbonation degree, which tends to reduce the leaching of sorption-controlled trace elements. Sorption on Mn- (hydr)oxides was found to be required to adequately model the leaching of divalent cations, but was not influenced by carbonation. Consideration of these three distinct reactive surfaces and possible (surface) precipitation reactions resulted in adequate modeling predictions of oxyanion and trace metal leaching from (carbonated) steel slag. Hence, these surfaces exert a major influence on the environmental properties of both fresh and carbonated steel slag.

  15. Effect of Different Casting Parameters on the Cleanliness of High Manganese Steel Ingots Compared to High Carbon Steel

    NASA Astrophysics Data System (ADS)

    von Schweinichen, Petrico; Chen, Zhiye; Senk, Dieter; Lob, Alexander

    2013-12-01

    The increasing demand for excellent steel properties has led to the creation of new steel grades such as high manganese TWIP and TRIP steels which are scientifically examined in Germany within the international research framework of the SFB 761 "Steel-ab initio." The production of these high-technology products, utilizing mainly the ingot-casting method, leads to new challenges in the prevention of cast defects. At RWTH Aachen University, a systematic investigation of the solidification process as it relates to shrinkage cavity, macrosegregation, cleanliness, and surface imperfections in as-cast ingots is being conducted. A particular attention was devoted to the effects of such casting parameters as superheat, pouring rate, hot top, and stirring conditions on the solidification and cleanliness of low carbon alloyed and high manganese alloyed steels. The experimental results show that rising manganese content leads to a higher amount and larger size of inclusions while rising carbon content enhances the inclusion generation in the same way. It was found that a bottom teeming system combined with an inert gas atmosphere produces the best quality and that if casting is performed with a runner-system, it is important to use a SiO2-free refractory to avoid oxidizing the Mn content of the melt to MnO inclusions by redox-reactions.

  16. High strength, low carbon, dual phase steel rods and wires and process for making same

    DOEpatents

    Thomas, Gareth; Nakagawa, Alvin H.

    1986-01-01

    A high strength, high ductility, low carbon, dual phase steel wire, bar or rod and process for making the same is provided. The steel wire, bar or rod is produced by cold drawing to the desired diameter in a single multipass operation a low carbon steel composition characterized by a duplex microstructure consisting essentially of a strong second phase dispersed in a soft ferrite matrix with a microstructure and morphology having sufficient cold formability to allow reductions in cross-sectional area of up to about 99.9%. Tensile strengths of at least 120 ksi to over 400 ksi may be obtained.

  17. Structure, phase transformations, mechanical characteristics, and cold resistance of low-carbon martensitic steels

    NASA Astrophysics Data System (ADS)

    Kozvonin, V. A.; Shatsov, A. A.; Ryaposov, I. V.; Zakirova, M. G.; Generalova, K. N.

    2016-08-01

    Temper-resistant low-carbon Cr-Mn-Ni-Mo-V-Nb steels with concentrations of carbon of 0.15 and 0.27 wt % have been studied. It has been shown that, upon quenching, various morphological types of the α phase can be formed. The structure of the steels is stable in the course of heating below critical temperatures and remains a lath-type structure in the intercritical temperature range. Specific features of structural and phase transformations, as well as the dependence of the mechanical characteristics of the steels, on the tempering temperature have been determined.

  18. Microstructure and properties of pure iron/copper composite cladding layers on carbon steel

    NASA Astrophysics Data System (ADS)

    Wan, Long; Huang, Yong-xian; Lü, Shi-xiong; Huang, Ti-fang; Lü, Zong-liang

    2016-08-01

    In the present study, pure iron/copper composite metal cladding was deposited onto carbon steel by tungsten inert gas welding. The study focused on interfacial morphological, microstructural, and mechanical analyses of the composite cladding layers. Iron liquid-solid-phase zones were formed at copper/steel and iron interfaces because of the melting of the steel substrate and iron. Iron concentrated in the copper cladding layer was observed to exhibit belt, globule, and dendrite morphologies. The appearance of iron-rich globules indicated the occurrence of liquid phase separation (LPS) prior to solidification, and iron-rich dendrites crystallized without the occurrence of LPS. The maximum microhardness of the iron/steel interface was lower than that of the copper/steel interface because of the diffusion of elemental carbon. All samples fractured in the cladding layers. Because of a relatively lower strength of the copper layer, a short plateau region appeared when shear movement was from copper to iron.

  19. Metastable pitting of carbon steel under potentiostatic control

    SciTech Connect

    Cheng, Y.F.; Luo, J.L.

    1999-03-01

    The metastable pitting of A516-70 carbon steel was studied under potentiostatic control in solutions containing chloride ions. It was shown that there were different current fluctuation patterns and spectral slopes, that is, roll-off slopes, in passivity, general corrosion, and metastable pitting. Pits were often covered by a deposit which played an important role in the current fluctuation, with a quick current rise followed by a slow drop. There was a transitional potential (about 0 mV vs Ag/AgCl electrode) below which the metastable pitting initiation rate increased with the potential, because more sites would be activated. Above the transitional potential, the decay of the pitting occurrence rate with increased potential was due to the elimination of available pit sites. When the applied potential was between {minus}50 and 100 mV, pit growth kinetics was controlled by the potential drop through the deposit over the pit mouth. The potential dependence of repassivation time was mainly due to the effect of applied potential on the deposit over the pit mouth. There seemed to be good agreement between the calculated pit size and the measured values by optical microphotography. The assumption of hemispherical pit geometry was reasonable in calculating the pit radii.

  20. Fracture assessment of Savannah River Reactor carbon steel piping

    SciTech Connect

    Mertz, G.E.; Stoner, K.J.; Caskey, G.R. ); Begley, J.A. )

    1991-01-01

    The Savannah River Site (SRS) production reactors have been in operation since the mid-1950's. One postulated failure mechanism for the reactor piping is brittle fracture of the original A285 and A53 carbon steel piping. Material testing of archival piping determined (1) the static and dynamic tensile properties; (2) Charpy impact toughness; and (3) the static and dynamic compact tension fracture toughness properties. The nil-ductility transition temperature (NDTT), determined by Charpy impact test, is above the minimum operating temperature for some of the piping materials. A fracture assessment was performed to demonstrate that potential flaws are stable under upset loading conditions and minimum operating temperatures. A review of potential degradation mechanisms and plant operating history identified weld defects as the most likely crack initiation site for brittle fracture. Piping weld defects, as characterized by radiographic and metallographic examination, and low fracture toughness material properties were postulated at high stress locations in the piping. Normal operating loads, upset loads, and residual stresses were assumed to act on the postulated flaws. Calculated allowable flaw lengths exceed the size of observed weld defects, indicating adequate margins of safety against brittle fracture. Thus, a detailed fracture assessment was able to demonstrate that the piping systems will not fail by brittle fracture, even though the NDTT for some of the piping is above the minimum system operating temperature.

  1. Causes and prevention of corrosion in carbon steel natural gas coolers

    SciTech Connect

    Kotwica, D.J.; Minevski, L.

    1998-12-31

    Two case histories in which high pressure natural gas coolers had failed due to the presence of carbon dioxide are reviewed. CO{sub 2} along with CO and H{sub 2}S are acid gases usually present in natural gas feeds. Carbonic acid can form in aqueous condensate, lowering the pH and locally corroding mild steel tube metal. Stress corrosion cracking (SCC) can occur in tubing containing residual tensile stresses from welding or manufacturing. Bicarbonates and carbonates concentrated in condensate from CO{sub 2} and CO present in natural gas are required to produce SCC. Cathodic depolarizers such as oxygen in conjunction with the presence of carbonic acid will increase the corrosion rate of mild steel. Oxygen also increases the susceptibility of mild steel to carbonate SCC.

  2. Corrosion of Carbon Steel and Corrosion-Resistant Rebars in Concrete Structures Under Chloride Ion Attack

    NASA Astrophysics Data System (ADS)

    Mohamed, Nedal; Boulfiza, Mohamed; Evitts, Richard

    2013-03-01

    Corrosion of reinforced concrete is the most challenging durability problem that threatens reinforced concrete structures, especially structures that are subject to severe environmental conditions (i.e., highway bridges, marine structures, etc.). Corrosion of reinforcing steel leads to cracking and spalling of the concrete cover and billions of dollars are spent every year on repairing such damaged structures. New types of reinforcements have been developed to avoid these high-cost repairs. Thus, it is important to study the corrosion behavior of these new types of reinforcements and compare them to the traditional carbon steel reinforcements. This study aimed at characterizing the corrosion behavior of three competing reinforcing steels; conventional carbon steel, micro-composite steel (MMFX-2) and 316LN stainless steel, through experiments in carbonated and non-carbonated concrete exposed to chloride-laden environments. Synthetic pore water solutions have been used to simulate both cases of sound and carbonated concrete under chloride ions attack. A three-electrode corrosion cell is used for determining the corrosion characteristics and rates. Multiple electrochemical techniques were applied using a Gamry PC4™ potentiostat manufactured by Gamry Instruments (Warminster, PA). DC corrosion measurements were applied on samples subjected to fixed chloride concentration in the solution.

  3. The effect of metal microstructure on the initial attachment of Escherichia coli to 1010 carbon steel.

    PubMed

    Javed, M A; Stoddart, P R; McArthur, S L; Wade, S A

    2013-09-01

    Metallurgical features have been shown to play an important role in the attachment of microorganisms to metal surfaces. In the present study, the influence of the microstructure of as-received (AR) and heat-treated (HT) 1010 carbon steel on the initial attachment of bacteria was investigated. Heat treatment was carried out with the aim of increasing the grain size of the carbon steel coupons. Mirror-polished carbon steel coupons were immersed in a minimal medium inoculated with Escherichia coli (ATCC 25922) to investigate the early (15, 30 and 60 min) and relatively longer-term (4 h) stages of bacterial attachment. The results showed preferential colonisation of bacteria on the grain boundaries of the steel coupons. The bacterial attachment to AR steel coupons was relatively uniform compared to the HT steel coupons where an increased number of localised aggregates of bacteria were found. Quantitative analysis showed that the ratio of the total number of isolated (i.e., single) bacteria to the number of bacteria in aggregates was significantly higher on the AR coupons than the HT coupons. Longer-term immersion studies showed production of extracellular polymeric substances by the bacteria and corrosion at the grain boundaries on both types of steel coupon tested.

  4. Microstructure and crack resistance of low carbon Cr-Ni and Cr-Ni-W steel after austempering

    NASA Astrophysics Data System (ADS)

    Avdjieva, Tatyana B.; Tsutsumanova, Gichka G.; Russev, Stoyan N.; Staevski, Konstantin G.

    2013-09-01

    The microstructure of the low carbon Cr-Ni steel after slow cooling from austenization temperature represents a mix of granulated bainite with islands from carbon-rich martensite and carbon-poor austenite. After quick cooling throwing in salt bath from austenization temperature the microstructure is lath bainite. However, in the same treatment conditions, the microstructure of the low carbon Cr-Ni-W steel is different — clusters consist from lath ferrite and retained austenite, disposed in the frame of parent's austenite grains. The cooling velocity has no effect upon the structure making. The impact toughness of the steel with tungsten content is bigger than the steel without tungsten.

  5. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    SciTech Connect

    BOOMER, K.D.

    2007-08-21

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed.

  6. Precipitation and fine structure in medium-carbon vanadium and vanadium/niobium microalloyed steels

    SciTech Connect

    Thompson, S.W.; Krauss, G. )

    1989-11-01

    This paper reports hot-rolled and continuously cooled, medium-carbon microalloyed steels containing 0.2 or 0.4 pct C with vanadium (0.15 pct) or vanadium (0.15 pct) plus niobium (0.04 pct) additions investigated with light and transmission electron microscopy. Energy dispersive spectroscopy in a scanning transmission electron microscope was conducted on precipitates of the 0.4 pct C steel with vanadium and niobium additions. The vanadium steels contained fine interphase precipitates within ferrite, pearlite nodules devoid of interphase precipitates, and fine ferritic transformation twins. The vanadium plus niobium steels contained large Nb-rich precipitates, precipitates which formed in cellular arrays on deformed austenite substructure and contained about equal amounts of niobium and vanadium, and V-rich interphase precipitates. Transformation twins in the ferrite and interphase precipitates in the pearlitic ferrite were not observed in either of the steels containing both microalloying elements. Consistent with the effect of higher C concentrations on driving the microalloying precipitation reactions, substructure precipitation was more frequently observed in the 0.4C-V-Nb steel than in the 0.2C-V-Nb steel, both in the ferritic and pearlitic regions of the microstructure. Also, superposition of interphase and substructure precipitation was more frequently observed in the high-C-V-Nb steel than in the similar low-C steel.

  7. Corrosion of stainless and carbon steels in molten mixtures of industrial nitrates

    SciTech Connect

    Goods, S.H.; Bradshaw, R.W.; Prairie, M.R.; Chavez, J.M.

    1994-03-01

    Corrosion behavior of two stainless steels and carbon steel in mixtures of NaNO{sub 3} and KNO{sub 3} was evaluated to determine if impurities found in commodity grades of alkali nitrates aggravate corrosivity as applicable to an advanced solar thermal energy system. Corrosion tests were conducted for 7000 hours with Types 304 and 316 stainless steels at 570C and A36 carbon steel at 316C in seven mixtures of NaNO{sub 3} and KNO{sub 3} containing variations in impurity concentrations. Corrosion tests were also conducted in a ternary mixture of NaNO{sub 3}, KNO{sub 3}, and Ca(NO{sub 3}){sub 2}. Corrosion rates were determined by descaled weight losses while oxidation products were examined by scanning electron microscopy, electron microprobe analysis, and X-ray diffraction. The nitrate mixtures were periodically analyzed for changes in impurity concentrations and for soluble corrosion products.

  8. Mathematical modeling and validation of the carburizing of low carbon steels

    NASA Astrophysics Data System (ADS)

    García Mariaca, A.; Cendales, E. D.; Chamarraví, O.

    2016-02-01

    This paper shows the mathematical modeling of heat and mass transfer in transient state of cylindrical bars of low carbon steel subjected to carburizing process. The model solution for the two phenomena was performed using a one-dimensional analysis in the radius direction, using the numerical method of finite differences; also a sensitivity analysis by varying the coefficient of convective heat transfer (h) is performed. The modeling results show that this carburization steel is strongly dependent on h. These results suggest that if it can increase the value of h in this kind of process could reduce the time of process for this heat treatment. Additionally, an experimental procedure was established by carburization of a steel AISI SAE 1010, which develops cementing solid phase and the specimen steel and micrographic hardness profiles obtained from samples of the specimen analysis was performed, to determine the penetration depth of the carbon and validate this result over the values obtained by the computer model.

  9. Corrosion of austenitic and ferritic-martensitic steels exposed to supercritical carbon dioxide

    SciTech Connect

    Tan, Lizhen; Anderson, Mark; Taylor, D; Allen, Todd R.

    2011-01-01

    Supercritical carbon dioxide (S-CO{sub 2}) is a potential coolant for advanced nuclear reactors. The corrosion behavior of austenitic steels (alloys 800H and AL-6XN) and ferritic-martensitic (FM) steels (F91 and HCM12A) exposed to S-CO{sub 2} at 650 C and 20.7 MPa is presented in this work. Oxidation was identified as the primary corrosion phenomenon. Alloy 800H had oxidation resistance superior to AL-6XN. The FM steels were less corrosion resistant than the austenitic steels, which developed thick oxide scales that tended to exfoliate. Detailed microstructure characterization suggests the effect of alloying elements such as Al, Mo, Cr, and Ni on the oxidation of the steels.

  10. Effect of recycling on residuals, processing, and properties of carbon and low-alloy steels

    NASA Astrophysics Data System (ADS)

    Stephenson, E. T.

    1983-02-01

    Because of the continuing increase in electric furnace steelmaking, which is a scrap-intensive process, and also in view of future new sources of scrap, such as municipal solid wastes, it is important to develop more knowledge about: (a) the effects of residual elements on steel, (b) processing strategies for producing high-residual steels, and (c) products in which residuals could be used to advantage. This review will first identify the important residual elements and the trends in their use and levels in steels. The effect of these elements on the processing phenomena and product properties of carbon and low-alloy steels will be discussed in detail. These phenomena and properties include hot shortness, scale adherence, room temperature tensile properties, impact resistance, and hardenability. Also discussed are examples of specific problems that residual elements present, both now and with emerging trends, for steel processing and applications, and the ways of using residuals to advantage.

  11. Effect of an upward magnetic field on nanosized sulfide precipitation in ultra-low carbon steel

    NASA Astrophysics Data System (ADS)

    Duan, Kang-jia; Zhang, Ling; Yuan, Xi-zhi; Han, Shan-shan; Liu, Yu; Huang, Qing-song

    2015-07-01

    An induction levitation melting (ILM) refining process is performed to remove most microsized inclusions in ultra-low carbon steel (UCS). Nanosized, spheroid shaped sulfide precipitates remain dispersed in the UCS. During the ILM process, the UCS is molten and is rotated under an upward magnetic field. With the addition of Ti additives, the spinning molten steel under the upward magnetic field ejects particles because of resultant centrifugal, floating, and magnetic forces. Magnetic force plays a key role in removing sub-micrometer-sized particles, composed of porous aluminum titanate enwrapping alumina nuclei. Consequently, sulfide precipitates with sizes less than 50 nm remain dispersed in the steel matrix. These findings open a path to the fabrication of clean steel or steel bearing only a nanosized strengthening phase.

  12. Transformation process for production of ultrahigh carbon steels and new alloys

    DOEpatents

    Strum, M.J.; Goldberg, A.; Sherby, O.D.; Landingham, R.L.

    1995-08-29

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50 C above the A{sub 1} transformation temperature, soaking the steel above the A{sub 1} temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature. 9 figs.

  13. Transformation process for production of ultrahigh carbon steels and new alloys

    DOEpatents

    Strum, Michael J.; Goldberg, Alfred; Sherby, Oleg D.; Landingham, Richard L.

    1995-01-01

    Ultrahigh carbon steels with superplastic properties are produced by heating a steel containing ferrite and carbide phases to a soaking temperature approximately 50.degree. C. above the A.sub.1 transformation temperature, soaking the steel above the A.sub.1 temperature for a sufficient time that the major portion of the carbides dissolve into the austenite matrix, and then cooling the steel in a controlled manner within predetermined limits of cooling rate or transformation temperature, to obtain a steel having substantially spheroidal carbides. New alloy compositions contain aluminum and solute additions which promote the formation of a fine grain size and improve the resistance of the carbides to coarsening at the forming temperature.

  14. Modeling of mechanical behaviour of HSLA low carbon bainitic steel thermomechanically processed

    NASA Astrophysics Data System (ADS)

    Santos, D. B.; Rodrigues, P. C. M.; Cota, A. B.

    2003-10-01

    A comparative study of the microstructure characterization and mechanical properties was done in a HSLA low carbon (0.08%) bainitic steel containing boron, developed by industry as a bainitic steel grade APIX80. The steel was submitted to two different thermomechanical processes. In the first one, controlled rolling followed by accelerated cooling was applied in laboratory mill. In the second processing, specimens of the same steel were submitted to hot torsion testing. The influence of cooling conditions like start cooling temperature, cooling rates and finish cooling temperature on the microstructure and mechanical properties were investigated. The final microstructure obtained was a complex mixture of polygonal ferrite, perlite, bainite and martensite/retained austenite constituent. The use of multiple regression analysis allowed the establishment of quantitative relationships between the accelerated cooling variables and mechanical properties of the steel available from Vickers microhardness and tensile tests.

  15. 77 FR 21527 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-10

    ... proprietary equivalents; (4) abrasion-resistant steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From the...

  16. 77 FR 13545 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Notice of Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-07

    ... Antidumping Duty Administrative Review 76 FR 67407 (November 1, 2011) (Preliminary Results). \\2\\ We determined... Changed Circumstances Review: Carbon and Certain Alloy Steel Wire Rod from Mexico, 76 FR 45509 (July 29...) high nickel steel; (d) ball bearing steel; and (e) concrete reinforcing bars and rods. Also...

  17. Control of microbiological corrosion on carbon steel with sodium hypochlorite and biopolymer.

    PubMed

    Oliveira, Sara H; Lima, Maria Alice G A; França, Francisca P; Vieira, Magda R S; Silva, Pulkra; Urtiga Filho, Severino L

    2016-07-01

    In the present work, the interaction of a mixture of a biocide, sodium hypochlorite (NaClO), and a biopolymer, xanthan, with carbon steel coupons exposed to seawater in a turbulent flow regime was studied. The cell concentrations, corrosion rates, biomasses, and exopolysaccharides (EPSs) produced on the coupon surfaces with the various treatments were quantified. The corrosion products were evaluated using X-ray diffraction (XRD), and the surfaces of steels were analysed by scanning electron microscopy (SEM). The results indicated that xanthan and the hypochlorite-xanthan mixture reduced the corrosion rate of steel.

  18. Corrosion-resistant Foamed Cements for Carbon Steels

    SciTech Connect

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  19. Investigation on Preferential Corrosion of Welded Carbon Steel Under Flowing Conditions by EIS

    NASA Astrophysics Data System (ADS)

    Alawadhi, K.; Aloraier, A. S.; Joshi, S.; Alsarraf, J.; Swilem, S.

    2013-08-01

    Carbon steels are used extensively in construction of oil and gas pipes but they exhibit poor corrosion-resistance properties because of internal corrosion. In this research, a rotating cylinder electrode apparatus was designed so that electrodes machined from the weld metal, heat-affected zone, and parent material of a welded X65 pipeline steel could be tested in high shear stress conditions using electromechanical impedance spectroscopy. The aim was to investigate the cause of the severe localized corrosion that sometimes occurs at welds in carbon steel pipelines carrying hydrocarbons and inhibited brine solutions saturated with carbon dioxide. It was concluded that the surface films play an important role in effective inhibition, and this inhibition is more effective on a clean surface rather than on a precorroded one.

  20. RBS and GAXRD contributions to yttrium implanted extra low carbon steel characterization

    SciTech Connect

    Caudron, E.; Buscail, H.; Jacob, Y.P.; Stroosnijder, M.F.

    1999-02-01

    Extra low carbon steel samples were yttrium implanted using an ion implantation method. Composition and structural studies were carried out before and after yttrium implantations by several analytical and structural techniques (Rutherford backscattering spectrometry, reflection high energy electron diffraction, scanning electron microscopy, X-ray diffraction, and glancing angle X-ray diffraction) to characterize the yttrium implantation effect on extra low carbon steel. The aim of this article is to show the contributions of Rutherford back-scattering spectrometry (RBS) and glancing angle X-ray diffraction (GAXRD) to the determination of yttrium depth profiles in the samples. The results obtained by these techniques are compared to those of the other analyses performed in this work to show the existing correlation between composition and structural studies. Their results allow a better understanding of the effect of yttrium implantation in extra low carbon steel before studying their corrosion resistance at high temperature.

  1. 75 FR 10207 - Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-03-05

    ... ASTM A710 and A736 or their proprietary equivalents; (4) abrasion-resistant steels (i.e., USS AR 400... equivalents; (6) ball bearing steels; (7) tool steels; and (8) silicon manganese steel or silicon electric... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of...

  2. Effect of Alloying, Heat Treatment and Carbon Content on White Layer Formation in Machining of Steels

    SciTech Connect

    Han, Sangil; Melkote, Shreyes N; Riester, Laura

    2005-01-01

    This paper describes an experimental investigation of the effects of alloying, carbon content, and heat treatment on white layer formation in machining of steels. The investigation is carried out by machining steels that differ in alloying, heat treatment and carbon content, via orthogonal cutting tests performed with low cBN content tools. The depth of white layer and its hardness are measured for every case. Specifically, the thickness and hardness of white layer produced in cutting AISI 1045 and AISI 4340 annealed steels are compared to determine the effect of alloying on white layer formation. The effect of heat treatment on white layer formation and its hardness are investigated by machining annealed and hardened (53 HRC) AISI 4340 steels. The effect of carbon content on white layer formation is investigated by cutting hardened AISI 52100 and AISI 4340 steels of the same hardness (53 HRC). The results of the study show that alloying, heat treatment, and carbon content influence white layer formation and its hardness.

  3. The effect of additional high dose carbon implantation on the tribological properties of titanium implanted steel

    NASA Astrophysics Data System (ADS)

    Hayashi, Kazunori; Sasaki, Jun; Ichiko, Osami; Hashiguchi, Yoshihiro

    1996-08-01

    The tribological properties and the structural changes of hardened steel implanted with titanium followed by carbon were investigated as a function of additional carbon dose. The dose of Ti was 5×10 17 Ti cm -2 and the additional C doses were 0, 4×10 17, 8×10 17 and 1.2×10 18 C cm -2. After Ti implantation, the steel surface transformed to a FeTiC ternary amorphous phase. Additional implantation of carbon to a dose of 4×10 17 C cm -2 produced fine TiC precipitates dispersed in the ternary amorphous matrix. When the additional C dose exceeded 8×10 17 C cm -2, very fine graphite precipitates appeared in the ternary amorphous phase. The steel surface with very fine graphite precipitates exhibited superior tribological properties. The benefits provided by additional high dose carbon implantation are considered as follows: strengthening of the amorphous phase, thickening of the modified layer, dispersion strengthening of the implanted layer by very fine graphite precipitates and lubrication effect by graphite particles. Comparing the friction properties of Ti+C implanted steel with that of C implanted steel, the role of Ti implantation is to reduce the friction of the surface during sliding and the role of C implantation is to increase the lifetime of the surface against wear.

  4. Insoluble surface carbon on steel sheet annealed in hydrogen-nitrogen atmosphere

    NASA Astrophysics Data System (ADS)

    Biber, H. E.; Takacs, R. C.; Dickey, A. E.

    1983-09-01

    The way in which heating in hydrogen-nitrogen atmosphere affects the pyrolysis of the residual lubricant on cold-reduced steel sheet was studied to discover the factors responsible for the formation of carbonaceous films on the steel surface. These films, referred to as insoluble surface carbon, cannot be removed with the usual solvents or water-base cleaners and adversely affect the paintability of the steel. A surprising result was the observation that the full-hard steel surface has a significant amount of insoluble surface carbon; amounts in excess of 0.010 gm/m2 (1 mg/ft2) were observed. The origin of this “initial” insoluble carbon can be traced to the pickling operation after hot rolling. During annealing much of the residual rolling lubricant on the surface is driven off by evaporation, but concurrently insoluble pyrolysis products are formed. The amount of insoluble pyrolysis product formed is directly related to the amount of “initial” insoluble carbon on the surface before annealing. The results show that at some point during annealing the total amount of insoluble carbon on the surface is more than double the amount of “initial” insoluble carbon. These insoluble pyrolysis products can also be driven from the surface at higher temperatures than are required for evaporation of the oil. The results suggest that removal of the “initial” insoluble carbon prior to cold reduction might be very beneficial with respect to decreasing the amount of insoluble carbon on the surface of steel sheet after annealing.

  5. Characterization of carbon ion implantation induced graded microstructure and phase transformation in stainless steel

    SciTech Connect

    Feng, Kai; Wang, Yibo; Li, Zhuguo; Chu, Paul K.

    2015-08-15

    Austenitic stainless steel 316L is ion implanted by carbon with implantation fluences of 1.2 × 10{sup 17} ions-cm{sup −} {sup 2}, 2.4 × 10{sup 17} ions-cm{sup −} {sup 2}, and 4.8 × 10{sup 17} ions-cm{sup −} {sup 2}. The ion implantation induced graded microstructure and phase transformation in stainless steel is investigated by X-ray diffraction, X-ray photoelectron spectroscopy and high resolution transmission electron microscopy. The corrosion resistance is evaluated by potentiodynamic test. It is found that the initial phase is austenite with a small amount of ferrite. After low fluence carbon ion implantation, an amorphous layer and ferrite phase enriched region underneath are formed. Nanophase particles precipitate from the amorphous layer due to energy minimization and irradiation at larger ion implantation fluence. The morphology of the precipitated nanophase particles changes from circular to dumbbell-like with increasing implantation fluence. The corrosion resistance of stainless steel is enhanced by the formation of amorphous layer and graphitic solid state carbon after carbon ion implantation. - Highlights: • Carbon implantation leads to phase transformation from austenite to ferrite. • The passive film on SS316L becomes thinner after carbon ion implantation. • An amorphous layer is formed by carbon ion implantation. • Nanophase precipitate from amorphous layer at higher ion implantation fluence. • Corrosion resistance of SS316L is improved by carbon implantation.

  6. Structure and mechanical properties of hot-deformed low-carbon martensitic steel

    NASA Astrophysics Data System (ADS)

    Romanov, I. D.; Shatsov, A. A.; Zakirova, M. G.; Berezin, S. K.

    2016-03-01

    The structural changes in low-carbon martensitic 15Kh2G2NMFBA steel induced by its hot forging in the temperature range 1150-850°C have been studied. The calculated cracking resistance parameter I c is in agreement with its experimental value. A relation is found between the lath sizes in the martensite structure and the change in the impact toughness characteristics. A combined regime of hot deformation and hot treatment of the low-carbon martensitic steel is proposed to form submicrometer-sized structural elements and high strength and impact toughness characteristics.

  7. 78 FR 33809 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-05

    ... Administrative Reviews and Request for Revocation in Part, 77 FR 77017 (December 31, 2012) (``Initiation Notice... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... on seamless carbon and alloy steel standard, line, and pressure pipe from the People's Republic...

  8. 78 FR 72863 - Circular Welded Carbon Quality Steel Pipe From the People's Republic of China: Continuation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-04

    ...'') Review, 78 FR 33063 (June 3, 2013). \\2\\ See Circular Welded Carbon Quality Steel Pipe From the People's... FR 60849 (October 2, 2013). \\3\\ See Circular Welded Carbon-Quality Steel Pipe from China, 78 FR 70069... Duty Determination and Notice of Countervailing Duty Order, 73 FR 42545 (July 22, 2008)....

  9. 76 FR 48143 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-08

    ...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November... Review: Certain Hot-Rolled Carbon Steel Flat Products from the People's Republic of China, 72 FR 41710..., 74 FR 40165 (August 11, 2009), at n.1. \\2\\ See Initiation of Antidumping and Countervailing...

  10. 75 FR 18152 - Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time Limit for Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-09

    ...: Preliminary Results of Countervailing Duty Administrative Review, 75 FR 1496 (January 11, 2010). Therefore... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time... countervailing duty order on certain hot- rolled carbon steel flat products from India covering the...

  11. 77 FR 14341 - Certain Hot-Rolled Carbon Steel Flat Products From Taiwan: Notice of Rescission of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-09

    ... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From Taiwan: Notice of... an administrative review of the antidumping duty order on certain hot-rolled carbon steel...

  12. 75 FR 59689 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-28

    ... Administrative Review, 73 FR 40295 (July 14, 2008) (Final Results), and accompanying Issues and Decision... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court... administrative review of the countervailing duty order on certain hot-rolled carbon steel flat products...

  13. 76 FR 77775 - Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ..., 75 FR 43448 (July 26, 2010) (Final Results), and accompanying Issues and Decision Memorandum. Tata... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final... administrative review of the countervailing duty order on certain ] hot-rolled carbon steel flat products...

  14. 75 FR 80455 - Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final Results of Countervailing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-22

    ..., 73 FR 40295 (July 14, 2008) (Final Results), and accompanying Issues and Decision Memorandum (``I&D... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Amended Final... administrative review of the countervailing duty order on certain hot-rolled carbon steel flat products...

  15. 78 FR 15703 - Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-12

    ...'') Review, 77 FR 66439 (November 5, 2012). The Department received a notice of intent to participate from... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India, Indonesia, the... the second sunset reviews of the antidumping duty orders on certain hot-rolled carbon steel...

  16. 75 FR 55742 - Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-14

    ... FR 4770 ] (January 29, 2010) (``Initiation Notice''). The current deadline for the preliminary... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products from India: Extension of Time... antidumping duty administrative review of certain hot- rolled carbon steel flat products from India for...

  17. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-19

    ...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat... Corrosion- Resistant Carbon Steel Flat Products From Germany and Korea, 77 FR 301 (January 4, 2012). As a...: Final Results of Expedited Five-Year (``Sunset'') Review of the Countervailing Duty Order, 77 FR...

  18. 77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea... Germany and South Korea (Korea), pursuant to section 751(c) of the Tariff Act of 1930, as amended (the Act...-Resistant Carbon Steel Flat Products from Germany and South Korea: Adequacy Redetermination...

  19. 76 FR 8772 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-15

    ... the domestic interested party group response to its notice of institution (75 FR 67108, November 1... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea AGENCY: United...-year reviews concerning the countervailing duty orders on cut-to-length carbon steel plate from...

  20. 76 FR 22725 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea; Scheduling of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-22

    ... (76 FR 8772, February 15, 2011). A record of the Commissioners' votes, the Commission's statement on... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea; Scheduling of...-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea AGENCY: United...

  1. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-23

    ... institution (77 FR 301, January 4, 2012) were adequate. A record of the Commissioners' votes, the Commission's... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping...

  2. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ... FR 54209 (August 31, 2011) (``Preliminary Results''). The final results were originally due no later... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea...

  3. 75 FR 63439 - Certain Welded Carbon Steel Standard Pipes and Tubes From India: Extension of the Final Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-15

    ... and tubes from India. See Certain Welded Carbon Steel Standard Pipes and Tubes from India: Preliminary Results of Antidumping Duty Administrative Review, 75 FR 33578 (June 14, 2010). The review covers the... International Trade Administration Certain Welded Carbon Steel Standard Pipes and Tubes From India: Extension...

  4. 75 FR 68327 - Certain Welded Carbon Steel Standard Pipes and Tubes From India: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-05

    ... and Requests for Revocation in Part, 75 FR 37759 (June 30, 2010). Based on various requests for review... International Trade Administration Certain Welded Carbon Steel Standard Pipes and Tubes From India: Rescission... certain welded carbon steel standard pipes and tubes from India. The period of review is May 1,...

  5. 76 FR 57020 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-15

    ... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 37781... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial... welded carbon steel pipes and tubes from Taiwan. The review covers eight firms. Based on a withdrawal...

  6. 75 FR 2487 - Circular Welded Carbon Steel Pipes and Tubes from Thailand: Court Decision Not in Harmony with...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-15

    ... tubes from Thailand covering the period March 1, 2006 through February 28, 2007. Circular Welded Carbon Steel Pipes and Tubes from Thailand: Final Results of Antidumping Duty Administrative Review, 73 FR... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes from Thailand: Court...

  7. 76 FR 71938 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Extension of Time Limit for...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-21

    ... Administrative Reviews, 76 FR 23545, 23546 (April 27, 2011). This review covers two producers/exporters of the... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Extension of Time... the antidumping duty order on circular welded carbon steel pipes and tubes from Thailand for...

  8. 77 FR 2511 - Certain Welded Carbon Steel Pipe and Tube From Turkey: Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-18

    ... Duty Administrative Reviews and Request for Revocation in Part, 76 FR 37781 (June 28, 2011). The... International Trade Administration Certain Welded Carbon Steel Pipe and Tube From Turkey: Extension of Time... administrative review of the antidumping duty order on certain welded carbon steel pipe and tube from...

  9. 77 FR 55807 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-11

    ... Reviews and Request for Revocation in Part, 77 FR 40565 (July 10, 2012). On August 15, 2012, the... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Notice of Partial... welded carbon steel pipes and tubes from Taiwan. The review covers four respondents. Based on...

  10. 76 FR 63902 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-14

    ... Welded Carbon Steel Pipes and Tubes From Taiwan, 76 FR 33210 (June 8, 2011) (Preliminary Results). This... Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Antidumping Duty Order, 49 FR 19369 (May 7, 1984... section 773(b) of the Tariff Act of 1930, as amended (the Act). See Preliminary Results, 76 FR at...

  11. 76 FR 3083 - Certain Welded Carbon Steel Pipe and Tube From Turkey: Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-19

    ... Duty Administrative Reviews and Requests for Revocation in Part, 75 FR 37759 (June 30, 2010). The... International Trade Administration Certain Welded Carbon Steel Pipe and Tube From Turkey: Extension of Time... administrative review of the antidumping duty order on certain welded carbon steel pipe and tube from...

  12. Direct gas-solid carbonation kinetics of steel slag and the contribution to in situ sequestration of flue gas CO(2) in steel-making plants.

    PubMed

    Tian, Sicong; Jiang, Jianguo; Chen, Xuejing; Yan, Feng; Li, Kaimin

    2013-12-01

    Direct gas-solid carbonation of steel slag under various operational conditions was investigated to determine the sequestration of the flue gas CO2 . X-ray diffraction analysis of steel slag revealed the existence of portlandite, which provided a maximum theoretical CO2 sequestration potential of 159.4 kg CO 2 tslag (-1) as calculated by the reference intensity ratio method. The carbonation reaction occurred through a fast kinetically controlled stage with an activation energy of 21.29 kJ mol(-1) , followed by 10(3) orders of magnitude slower diffusion-controlled stage with an activation energy of 49.54 kJ mol(-1) , which could be represented by a first-order reaction kinetic equation and the Ginstling equation, respectively. Temperature, CO2 concentration, and the presence of SO2 impacted on the carbonation conversion of steel slag through their direct and definite influence on the rate constants. Temperature was the most important factor influencing the direct gas-solid carbonation of steel slag in terms of both the carbonation conversion and reaction rate. CO2 concentration had a definite influence on the carbonation rate during the kinetically controlled stage, and the presence of SO2 at typical flue gas concentrations enhanced the direct gas-solid carbonation of steel slag. Carbonation conversions between 49.5 % and 55.5 % were achieved in a typical flue gas at 600 °C, with the maximum CO2 sequestration amount generating 88.5 kg CO 2 tslag (-1) . Direct gas-solid carbonation of steel slag showed a rapid CO2 sequestration rate, high CO2 sequestration amounts, low raw-material costs, and a large potential for waste heat utilization, which is promising for in situ carbon capture and sequestration in the steel industry.

  13. Image analysis of corrosion pit initiation on ASTM type A240 stainless steel and ASTM type A 1008 carbon steel

    NASA Astrophysics Data System (ADS)

    Nine, H. M. Zulker

    The adversity of metallic corrosion is of growing concern to industrial engineers and scientists. Corrosion attacks metal surface and causes structural as well as direct and indirect economic losses. Multiple corrosion monitoring tools are available although those are time-consuming and costly. Due to the availability of image capturing devices in today's world, image based corrosion control technique is a unique innovation. By setting up stainless steel SS 304 and low carbon steel QD 1008 panels in distilled water, half-saturated sodium chloride and saturated sodium chloride solutions and subsequent RGB image analysis in Matlab, in this research, a simple and cost-effective corrosion measurement tool has identified and investigated. Additionally, the open circuit potential and electrochemical impedance spectroscopy results have been compared with RGB analysis to gratify the corrosion. Additionally, to understand the importance of ambiguity in crisis communication, the communication process between Union Carbide and Indian Government regarding the Bhopal incident in 1984 was analyzed.

  14. Does carbonation of steel slag particles reduce their toxicity? An in vitro approach.

    PubMed

    Ibouraadaten, Saloua; van den Brule, Sybille; Lison, Dominique

    2015-06-01

    Mineral carbonation can stabilize industrial residues and, in the steel industry, may contribute to simultaneously valorize CO2 emissions and slag. We hypothesized that, by restricting the leaching of metals of toxicological concern such as Cr and V, carbonation can suppress the toxicity of these materials. The cytotoxic activity (WST1 assay) of slag dusts collected from a stainless and a Linz-Donawitz (LD) steel plant, before and after carbonation, was examined in J774 macrophages. The release of Cr, V, Fe, Mn and Ni was measured after incubation in artificial lung fluids mimicking the extracellular and phagolysosomal milieu to which particles are confronted after inhalation. LD slag had the higher Fe, Mn and V content, and was more cytotoxic than stainless steel slag. The cytotoxic activity of LD but not of stainless dusts was reduced after carbonation. The cytotoxic activity of the dusts toward J774 macrophages necessitated a direct contact with the cells and was reduced in the presence of inhibitors of phagocytosis (cytochalasin D) or phagolysosome acidification (bafilomycin), pointing to a key role of metallic constituents released in phagolysosomes. This in vitro study supports a limited reduction of the cytotoxic activity of LD, but not of stainless, steel dusts upon carbonation.

  15. Factors affecting stress assisted corrosion cracking of carbon steel under industrial boiler conditions

    NASA Astrophysics Data System (ADS)

    Yang, Dong

    Failure of carbon steel boiler tubes from waterside has been reported in the utility boilers and industrial boilers for a long time. In industrial boilers, most waterside tube cracks are found near heavy attachment welds on the outer surface and are typically blunt, with multiple bulbous features indicating a discontinuous growth. These types of tube failures are typically referred to as stress assisted corrosion (SAC). For recovery boilers in the pulp and paper industry, these failures are particularly important as any water leak inside the furnace can potentially lead to smelt-water explosion. Metal properties, environmental variables, and stress conditions are the major factors influencing SAC crack initation and propagation in carbon steel boiler tubes. Slow strain rate tests (SSRT) were conducted under boiler water conditions to study the effect of temperature, oxygen level, and stress conditions on crack initation and propagation on SA-210 carbon steel samples machined out of boiler tubes. Heat treatments were also performed to develop various grain size and carbon content on carbon steel samples, and SSRTs were conducted on these samples to examine the effect of microstructure features on SAC cracking. Mechanisms of SAC crack initation and propagation were proposed and validated based on interrupted slow strain tests (ISSRT). Water chemistry guidelines are provided to prevent SAC and fracture mechanics model is developed to predict SAC failure on industrial boiler tubes.

  16. Atomic migration of carbon in hard turned layers of carburized bearing steel

    DOE PAGES

    Bedekar, Vikram; Poplawsky, Jonathan D.; Guo, Wei; Shivpuri, Rajiv; Scott Hyde, R.

    2016-01-01

    In grain finement and non-equilibrium there is carbon segregation within grain boundaries alters the mechanical performance of hard turning layers in carburized bearing steel. Moreover, an atom probe tomography (APT) study on the nanostructured hard turning layers reveals carbon migration to grain boundaries as a result of carbide decomposition during severe plastic deformation. In addition, samples exposed to different cutting speeds show that the carbon migration rate increases with the cutting speed. For these two effects lead to an ultrafine carbon network structure resulting in increased hardness and thermal stability in the severely deformed surface layer.

  17. Kinetics and structural studies of the atmospheric corrosion of carbon steels in Panama

    NASA Astrophysics Data System (ADS)

    Jaén, Juan A.; de Villalaz, Mariela Sánchez; de Araque, Lilibeth; de Bósquez, Agnes

    1997-09-01

    The corrosion of a carbon steel was studied in different atmospheres at sites in the Republic of Panama. The weight loss (corrosion penetration) suffered by the carbon steel is related to time by a bilogarithmic law. Mössbauer spectroscopy indicated the rust was composed of non-stoichiometric magnetite (Fe3-xO4), maghemite (γ-Fe2O3), goethite (α-FeOOH) of intermediate particle size, lepidocrocite (γ-FeOOH) and superparamagnetic particles. Magnetite formation is related to the alternating dry--wet cycles. Goethite is related to corrosion penetration by a saturation type of behavior, following a Langmuir type of relationship. Goethite in rust protects steel against further atmospheric corrosion.

  18. Potential for radiation damage to carbon steel storage tanks for high level radioactive waste

    SciTech Connect

    Caskey, G.R. Jr.; Sindelar, R.L.; Thomas, J.K.

    1993-07-30

    A low intensity radiation field is generated by the high level waste that is stored within carbon steel lined tanks at the Savannah River Site (SRS). The highest level of radiation damage to the tank walls from gamma and spontaneous neutron emissions is estimated to be less than 1.0E-6 displacements per atom (DPA) for a 100 year exposure to fresh, ``high heat`` SRS waste assuming continuous replenishment of the radionuclides. This damage level is below the limit for measurable radiation damage to the mechanical properties of carbon steel. Structural assessment of tanks for storage of high level waste may be based on nominal or code values of the mechanical properties of the steels from which the tanks were constructed.

  19. Carbonated aqueous media for quench heat treatment of steels

    NASA Astrophysics Data System (ADS)

    Nayak, U. Vignesh; Rao, K. M. Pranesh; Pai, M. Ashwin; Prabhu, K. Narayan

    2016-09-01

    Distilled water and polyalkylene glycol (PAG)-based aqueous quenchants of 5 and 10 vol.% with and without carbonation were prepared and used as heat transfer media during immersion quenching. Cooling curves were recorded during quenching of an inconel 600 cylindrical probe instrumented with multiple thermocouples. It was observed that the vapor stage duration was prolonged and the wetting front ascended uniformly for quenching with carbonated media. The cooling data were analyzed by determining the critical cooling parameters and by estimating the spatially dependent probe/quenchant interfacial heat flux transients. The study showed significantly reduced values of heat transfer rate for carbonated quenchants compared to quenchants without carbonation. Further, the reduction was more pronounced in the case of PAG-based carbonated quenchants than carbonated distilled water. The results also showed the dependence of heat transfer characteristics of the carbonated media on polymer concentration. The effect of quench uniformity on the microstructure of the material was assessed.

  20. Carbonated aqueous media for quench heat treatment of steels

    NASA Astrophysics Data System (ADS)

    Nayak, U. Vignesh; Rao, K. M. Pranesh; Pai, M. Ashwin; Prabhu, K. Narayan

    2016-07-01

    Distilled water and polyalkylene glycol (PAG)-based aqueous quenchants of 5 and 10 vol.% with and without carbonation were prepared and used as heat transfer media during immersion quenching. Cooling curves were recorded during quenching of an inconel 600 cylindrical probe instrumented with multiple thermocouples. It was observed that the vapor stage duration was prolonged and the wetting front ascended uniformly for quenching with carbonated media. The cooling data were analyzed by determining the critical cooling parameters and by estimating the spatially dependent probe/quenchant interfacial heat flux transients. The study showed significantly reduced values of heat transfer rate for carbonated quenchants compared to quenchants without carbonation. Further, the reduction was more pronounced in the case of PAG-based carbonated quenchants than carbonated distilled water. The results also showed the dependence of heat transfer characteristics of the carbonated media on polymer concentration. The effect of quench uniformity on the microstructure of the material was assessed.

  1. The influence of aluminum and carbon on the abrasion resistance of high manganese steels

    NASA Astrophysics Data System (ADS)

    Buckholz, Samuel August

    Abrasive wear testing of lightweight, austenitic Fe-Mn-Al-C cast steel has been performed in accordance with ASTM G65 using a dry sand, rubber wheel, abrasion testing apparatus. Testing was conducted on a series of Fe-30Mn-XAl-YC-1Si-0.5Mo chemistries containing aluminum levels from 2.9 to 9.5 wt.% and carbon levels from 0.9 to 1.83 wt.%. Solution treated materials having an austenitic microstructure produced the highest wear resistance. Wear resistance decreased with higher aluminum, lower carbon, and higher hardness after age hardening. In the solution treated condition the wear rate was a strong function of the aluminum to carbon ratio and the wear rate increased with a parabolic dependence on the Al/C ratio, which ranged from 1.8 to 10.2. Examination of the surface wear scar revealed a mechanism of plowing during abrasion testing and this method of material removal is sensitive to work hardening rate. Work hardening behavior was determined from tensile tests and also decreased with increasing Al/C ratio and after aging hardening. The loss of wear resistance is related to short range ordering of Al and C in the solution treated materials and kappa-carbide precipitation in age hardened materials and both contribute to planar slip and lower work hardening rates. A high carbon tool steel (W1) and a bainitic low alloy steel (SAE 8620) were also tested for comparison. A lightweight steel containing 6.5 wt.% Al and 1.2 wt.% C has wear resistance comparable to within 5% of the bainitic SAE 8620 steel forging currently used for the Bradley Fighting Vehicle track shoe and this cast Fe-Mn-Al-C steel, at equivalent tensile properties, would be 10% lighter.

  2. 75 FR 26273 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-11

    ... FR 68036 (November 8, 2002). Even where electronic filing of a document is permitted, certain... Electronic Filing Procedures, 67 FR 68168, 68173 (November 8, 2002). Additional written submissions to the... COMMISSION Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From China...

  3. 78 FR 34340 - Welded Carbon Steel Standard Pipe and Tube Products From Turkey: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-07

    ... for Revocation in Part, 77 FR 40565 (July 10, 2012). \\3\\ The Department initiated a review on the... Order; Welded Carbon Steel Standard Pipe and Tube Products from Turkey, 51 FR 17784 (May 15, 1986). The... clarification, see Antidumping and Countervailing Duty Proceedings: Assessment of Antidumping Duties, 68...

  4. 75 FR 44766 - Certain Welded Carbon Steel Standard Pipe from Turkey: Final Results of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-29

    ...: Preliminary Results of Countervailing Duty Administrative Review, 75 FR 16439 (April 1, 2010) (Preliminary... Countervailing Duty Administrative Review, In Part, 74 FR 47921(September 18, 2009). This administrative review...: Certain Welded Carbon Steel Pipe and Tube Products From Turkey, 51 FR 7984 (March 7, 1986). On April...

  5. 75 FR 18788 - Circular Welded Carbon Steel Pipes and Tubes from Thailand: Preliminary Results and Rescission...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-13

    ...: Circular Welded Carbon Steel Pipes and Tubes from Thailand, 51 FR 8341 (March 11, 1986). On March 2, 2009..., Finding or Suspended Investigation; Opportunity to Request Administrative Review, 74 FR 9077 (March 2... Reviews and Request for Revocation in Part, 74 FR 19042 (April 27, 2009). On May 5, 2009, Pacific...

  6. 78 FR 70069 - Circular Welded Carbon-Quality Steel Pipe From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-22

    ... in these reviews. Background The Commission instituted these reviews on June 3, 2013 (78 FR 33108) and determined on September 6, 2013 that it would conduct expedited reviews (78 FR 59371, September 26... COMMISSION Circular Welded Carbon-Quality Steel Pipe From China Determination On the basis of the record...

  7. 78 FR 2658 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-01-14

    ...; Opportunity To Request Administrative Review, 77 FR 59894 (October 1, 2012). \\2\\ See Letter from Nucor... Countervailing Duty Administrative Reviews and Request for Revocation in Part, 77 FR 71575 (December 3, 2012). \\4... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Rescission...

  8. 78 FR 21105 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Preliminary Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-09

    ..., available in Antidumping Duty Order: Circular Welded Carbon Steel Pipes and Tubes from Thailand, 51 FR 8341... Duty Administrative Review, 75 FR 26922, 26923 (May 13, 2010), unchanged in Magnesium Metal From the Russian Federation: Final Results of Antidumping Duty Administrative Review, 75 FR 56989 (September...

  9. 77 FR 20782 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Preliminary Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-06

    ... Pipes and Tubes from Thailand, 51 FR 8341 (March 11, 1986). On March 1, 2011, the Department published a... investigation. See Antidumping Duty Order: Circular Welded Carbon Steel Pipes and Tubes From Thailand, 51 FR... Duty Order, Finding, or Suspended Investigation; Opportunity to Request Administrative Review, 76...

  10. Interaction of carbon-vacancy complex with minor alloying elements of ferritic steels

    NASA Astrophysics Data System (ADS)

    Bakaev, A.; Terentyev, D.; He, X.; Zhurkin, E. E.; Van Neck, D.

    2014-08-01

    Interstitial carbon, dissolved in bcc matrix of ferritic steels, plays an important role in the evolution of radiation-induced microstructure since it exhibits strong interaction with vacancies. Frequent formation and break-up of carbon-vacancy pairs, occurring in the course of irradiation, affect both kinetics of the accumulation of point defect clusters and carbon spatial distribution. The interaction of typical alloying elements (Mn, Ni, Cu, Si, Cr and P) in ferritic steels used as structural materials in nuclear reactors with a carbon-vacancy complex is analyzed using ab initio techniques. It is found that all the considered solutes form stable triple clusters resulting in the increase of the total binding energy by 0.2-0.3 eV. As a result of the formation of energetically favourable solute-carbon-vacancy triplets, the dissociation energy for vacancy/carbon emission is also increased by ∼0.2-0.3 eV, suggesting that the solutes enhance thermal stability of carbon-vacancy complex. Association of carbon-vacancy pairs with multiple solute clusters is found to be favorable for Ni, Cu and P. The energetic stability of solute(s)-carbon-vacancy complexes was rationalized on the basis of pairwise interaction data and by analyzing the variation of local magnetic moments on atoms constituting the clusters.

  11. Tensile property of low carbon steel with gridding units

    NASA Astrophysics Data System (ADS)

    Wang, Chuanwei; Zhou, Hong; Zhang, Zhihui; Jing, Zhengjun; Cong, Dalong; Meng, Chao; Ren, Luquan

    2013-05-01

    Although much effort has been devoted to the mechanical properties of biomimetic coupled laser remelting (BCLR) processed steels, our understanding to the strengthening and toughening mechanisms of it has still remained unclear. To address it, here we studied the roles played by the gridding units of BCLR steels. Tensile tests show that the gridding units have a significant influence on the tensile properties. Interestingly, such an influence is essentially decided by the unit distance of gridding units. The strength increases with the unit distance narrowing while the ductility first increases with it up to a maximum then decreases. The mechanism behind these changes is attributed to the combined effects of the microstructure changes in the units and the stress transition throughout the BCLR samples.

  12. Preliminary observations on corrosion of carbon steel in permafrost

    SciTech Connect

    White, W.E.; Coulson, K.E.W.; King, R.J.

    1983-09-01

    The anticipated development of Canada's northern territorieshas led to the assessment of new technological problems associated with living and working in arctic and subarctic climates. The nature and potential problems of corrosive attack on pipeline materials for oil and gas transmission and distribution under these conditions has been given little previous attention; therefore, practical information is not readily available. The research described to investigate the corrosion characteristics of pipeline steels buried in permafrost. The influence of ice temperature and resistivity are reported. Corrosion resistance of steel in contact with an ice/melt interface is discussed. Estimates are given for corrosion rates and potentials in ice at different temperatures. It was observed that corrosion rates decreased with decreasing temperature, but corrosion potentials increased with decreasing temperature. The ionic rejection and solution concentration effects promoted by an advancing ice face were examined experimentally and the Workman-Reynolds Effect is postulated as an explanation for enhanced corrosion of steels in soils at temperatures near the freezing point.

  13. Corrosion of carbon steel by bacteria from North Sea offshore seawater injection systems: laboratory investigation.

    PubMed

    Stipanicev, Marko; Turcu, Florin; Esnault, Loïc; Rosas, Omar; Basseguy, Régine; Sztyler, Magdalena; Beech, Iwona B

    2014-06-01

    Influence of sulfidogenic bacteria, from a North Sea seawater injection system, on the corrosion of S235JR carbon steel was studied in a flow bioreactor; operating anaerobically for 100days with either inoculated or filtrated seawater. Deposits formed on steel placed in reactors contained magnesium and calcium minerals plus iron sulfide. The dominant biofilm-forming organism was an anaerobic bacterium, genus Caminicella, known to produce hydrogen sulfide and carbon dioxide. Open Circuit Potentials (OCP) of steel in the reactors was, for nearly the entire test duration, in the range -80045), suggested pitting on steel samples within the inoculated environment. However, the actual degree of corrosion could neither be directly correlated with the electrochemical data and nor with the steel corrosion in the filtrated seawater environment. Further laboratory tests are thought to clarify the noticed apparent discrepancies.

  14. Rehabilitation of notch damaged steel beam using a carbon fiber reinforced multiphase-matrix composite

    SciTech Connect

    Zhou, HongYu; Attard, Dr. Thomas L.; Wang, Yanli; Wang, Jy-An John; Ren, Fei

    2013-01-01

    The retrofit of notch damaged steel beams is investigated via the experimental testing of nine wide-flange steel beam specimens and finite element simulation. Three notch configurations representing various damage levels were identified, and the beam specimens were retrofitted using CFRP laminates and a recently developed polymeric matrix composite - CarbonFlex - that exhibits superior energy dissipation and ductility properties, where the peak-load deflections were between 49.4% and 65.2% higher using the CarbonFlex-retrofitted beams. The results are attributed to the substantially higher damage tolerance capability of CarbonFlex than conventional CFRP. Finite element models were developed to investigate the damage processes and strain/ stress distributions near the notch tips. The numerical results match closely with the experimentally determined load-deflection curves and the strain fields obtained by the digital imaging correlations (DIC) system. Both experimental and numerical results clearly indicate the effectiveness of CarbonFlex, as a candidate retrofitting material, to retrofit damaged steel structures. Lastly, the micro-mechanisms by which CarbonFlex could sufficiently sustain a significant amount of the peak strength at large displacement ductility values are discussed with the aid of scanning electron microscopy (SEM) pictures.

  15. The effect of cyclic and dynamic loads on carbon steel pipe

    SciTech Connect

    Rudland, D.L.; Scott, P.M.; Wilkowski, G.M.

    1996-02-01

    This report presents the results of four 152-mm (6-inch) diameter, unpressurized, circumferential through-wall-cracked, dynamic pipe experiments fabricated from STS410 carbon steel pipe manufactured in Japan. For three of these experiments, the through-wall crack was in the base metal. The displacement histories applied to these experiments were a quasi-static monotonic, dynamic monotonic, and dynamic, cyclic (R = {minus}1) history. The through-wall crack for the third experiment was in a tungsten-inert-gas weld, fabricated in Japan, joining two lengths of STS410 pipe. The displacement history for this experiment was the same history applied to the dynamic, cyclic base metal experiment. The test temperature for each experiment was 300 C (572 F). The objective of these experiments was to compare a Japanese carbon steel pipe material with US pipe material, to ascertain whether this Japanese steel was as sensitive to dynamic and cyclic effects as US carbon steel pipe. In support of these pipe experiments, quasi-static and dynamic, tensile and fracture toughness tests were conducted. An analysis effort was performed that involved comparing experimental crack initiation and maximum moments with predictions based on available fracture prediction models, and calculating J-R curves for the pipe experiments using the {eta}-factor method.

  16. The anaerobic corrosion of carbon steel in alkaline media - Phase 2 results

    NASA Astrophysics Data System (ADS)

    Smart, N. R.; Rance, A. P.; Fennell, P. A. H.; Kursten, B.

    2013-07-01

    In the Belgian Supercontainer concept a carbon steel overpack will surround high-level waste and spent fuel containers and be encased in a cementitious buffer material. A programme of research was carried out to investigate and measure the rate of anaerobic corrosion of carbon steel in an artificial alkaline porewater that simulates the aqueous phase in the cementitious buffer material. The corrosion rates were measured by monitoring hydrogen evolution using a manometric gas cell technique and by applying electrochemical methods. Phase 2 of the programme has repeated and extended previous Phase 1 measurements of the effects of radiation, temperature and chloride concentration of the anaerobic corrosion rate. This paper provides an update on the results from Phase 2 of the programme. The results confirm previous conclusions that the long-term corrosion rate of carbon steel in alkaline simulated porewater is determined by the formation of a thin barrier layer and a thicker outer layer composed of magnetite. Anaerobic corrosion of steel in cement requires an external supply of water.

  17. Effects of tantalum content on the microstructure and mechanical properties of low-carbon RAFM steel

    NASA Astrophysics Data System (ADS)

    Chen, Jianguo; Liu, Chenxi; Liu, Yongchang; Yan, Biyu; Li, Huijun

    2016-10-01

    In order to explore the influence of tantalum content on the microstructure and mechanical properties of low carbon RAFM (reduced activation ferritic/martensitic) steels, three low carbon RAFM steels with different tantalum contents (0%, 0.027%, 0.073%) were designed. The precipitation behavior and effect of precipitates on the mechanical properties of the Low-C RAFM steel were investigated. The results indicate that increase of tantalum content causes decrease of the prior austenite grain size and the amount of M23C6 carbides precipitated along prior austenite grain boundaries and packet boundaries as well as increase of the amount of MX nano-sized particles within intragranular regions. The impact properties of low carbon RAFM steels are excellent regardless of the tantalum content. The impact properties and hardness are obviously improved by increasing tantalum content, which may be related to increase of the number of MX and decrease of M23C6. Furthermore, the tensile properties at elevated temperature below 600 °C are hardly changed with increase of tantalum content, yet those at 800 °C are improved with increasing tantalum content. This implies that MX carbides would be more important for tensile properties at higher temperature.

  18. Low-carbon transition of iron and steel industry in China: carbon intensity, economic growth and policy intervention.

    PubMed

    Yu, Bing; Li, Xiao; Qiao, Yuanbo; Shi, Lei

    2015-02-01

    As the biggest iron and steel producer in the world and one of the highest CO2 emission sectors, China's iron and steel industry is undergoing a low-carbon transition accompanied by remarkable technological progress and investment adjustment, in response to the macroeconomic climate and policy intervention. Many drivers of the CO2 emissions of the iron and steel industry have been explored, but the relationships between CO2 abatement, investment and technological expenditure, and their connections with the economic growth and governmental policies in China, have not been conjointly and empirically examined. We proposed a concise conceptual model and an econometric model to investigate this crucial question. The results of regression, Granger causality test and impulse response analysis indicated that technological expenditure can significantly reduce CO2 emissions, and that investment expansion showed a negative impact on CO2 emission reduction. It was also argued with empirical evidence that a good economic situation favored CO2 abatement in China's iron and steel industry, while achieving CO2 emission reduction in this industrial sector did not necessarily threaten economic growth. This shed light on the dispute over balancing emission cutting and economic growth. Regarding the policy aspects, the year 2000 was found to be an important turning point for policy evolution and the development of the iron and steel industry in China. The subsequent command and control policies had a significant, positive effect on CO2 abatement.

  19. Color Anodizing of Titanium Coated Rolled Carbon Steel Plate

    SciTech Connect

    Sarajan, Zohair; Mobarakeh, Hooman Nikbakht; Namiranian, Sohrab

    2011-12-26

    As an important kind of structural materials, the titanium cladded steel plates have the advantages of both metals and have been applied in aviation, spaceflight, chemical and nuclear industries. In this study, the specimens which were prepared under soldering mechanism during rolling were anodized by electrochemical process under a given conditions. The color anodizing takes place by physical phenomenon of color interference. Part of incident light on the titanium oxide is reflected and the other part reflects inside coated titanium layer. Major part of the light which reflects from titanium-oxide interface, reflects again inside of the oxide layer.

  20. Carbon, nitrogen, and oxygen ion implantation of stainless steel

    SciTech Connect

    Rej, D.J.; Gavrilov, N.V.; Emlin, D.

    1995-12-31

    Ion implantation experiments of C, N, and O into stainless steel have been performed, with beam-line and plasma source ion implantation methods. Acceleration voltages were varied between 27 and 50 kV, with pulsed ion current densities between 1 and 10 mA/cm{sup 2}. Implanted doses ranged from 0.5 to 3 {times} 10{sup 18}cm{sup -2}, while workpiece temperatures were maintained between 25 and 800 C. Implant concentration profiles, microstructure, and surface mechanical properties of the implanted materials are reported.

  1. The effect of hydrogen on the parameters of plastic deformation localization in low carbon steel

    SciTech Connect

    Lunev, Aleksey G. E-mail: nadjozhkin@ispms.tsc.ru; Nadezhkin, Mikhail V. E-mail: nadjozhkin@ispms.tsc.ru; Shlyakhova, Galina V.; Barannikova, Svetlana A.; Zuev, Lev B.

    2014-11-14

    In the present study, the effect of interstitial hydrogen atoms on the mechanical properties and plastic strain localization patterns in tensile tested polycrystals of low-carbon steel Fe-0.07%C has been studied using double exposure speckle photography technique. The main parameters of plastic flow localization at various stages of deformation hardening have been determined in polycrystals of steel electrolytically saturated with hydrogen in a three-electrode electrochemical cell at a controlled constant cathode potential. Also, the effect of hydrogen on changing of microstructure by using optical microscopy has been demonstrated.

  2. Inhibiting pitting corrosion in carbon steel exposed to dilute radioactive waste slurries

    SciTech Connect

    Zapp, P.E.; Hobbs, D.T.

    1991-01-01

    Dilute caustic high-level radioactive waste slurries can induce pitting corrosion in carbon steel. Cyclic potentiodynamic polarization tests were conducted in simulated and actual waste solutions to determine minimum concentrations of sodium nitrate which inhibit pitting in ASTM A537 class 1 steel exposed to these solutions. Susceptibility to pitting was assessed through microscopic inspection of specimens and inspection of polarization scans. Long-term coupon immersion tests were conducted to verify the nitrite concentrations established by the cyclic potentiodynamic polarization tests. The minimum effective nitrite concentration is expressed as a function of the waste nitrate concentration and temperature.

  3. Carbon steel wettability characteristics enhancement for improved enamelling using a 1.2 kW high power diode laser

    NASA Astrophysics Data System (ADS)

    Lawrence, J.; Li, L.

    High-power diode laser (HPDL) surface treatment of a common engineering carbon steel (EN8) was found to effect significant changes to the wettability characteristics of the metal. These modifications have been investigated in terms of the changes in the surface roughness of the steel, the presence of any surface melting, the polar component of the steel surface energy and the relative surface oxygen content of the steel. The morphological and wetting characteristics of the mild steel and the enamel were determined using optical microscopy, scanning electron microscopy (SEM), X-ray photoemission spectroscopy (XPS), energy-dispersive X-ray (EDX) analysis and wetting experiments by the sessile drop technique. This work has shown that HPDL radiation can be used to alter the wetting characteristics of carbon steel so as to facilitate improved enamelling.

  4. Carbon steel wettability characteristics enhancement for improved enamelling using a 1.2 kW high power diode laser

    NASA Astrophysics Data System (ADS)

    Lawrence, J.; Li, L.

    1999-10-01

    High-power diode laser (HPDL) surface treatment of a common engineering carbon steel (EN8) was found to effect significant changes to the wettability characteristics of the metal. These modifications have been investigated in terms of the changes in the surface roughness of the steel, the presence of any surface melting, the polar component of the steel surface energy and the relative surface oxygen content of the steel. The morphological and wetting characteristics of the mild steel and the enamel were determined using optical microscopy, scanning electron microscopy (SEM), X-ray photoemission spectroscopy (XPS), energy-dispersive X-ray (EDX) analysis and wetting experiments by the sessile drop technique. This work has shown that HPDL radiation can be used to alter the wetting characteristics of carbon steel so as to facilitate improved enamelling.

  5. Cold-workability limits for carbon and alloy steels

    NASA Astrophysics Data System (ADS)

    El-Domiaty, A.

    1999-04-01

    In metalforming, the success in accomplishing the required deformation without failure of the forming tools or cracking of the work material represents the major concern for manufacture and design engineers. The degree of deformation that can be achieved in a particular metalworking process without creating an undesirable condition is defined as workability. In the present work, an experimental investigation was carried out to determine the cold-workability limits for five different types of steel: AISI 1018, 1045, 1078, 4140, and 4340. The upset (compression) test was used to determine the workability limit for each type. The upset dies and specimen geometries were designed to give different strain paths covering the range from homogeneous deformation (ɛz/ɛθ=-2.0) to close to plane-strain condition (ɛz/ɛθ=0.0). Grid pattern was printed on the specimen surface in order to measure the axial and hoop strain components during deformation. Specific elements were selected on the specimen surface, and their strain paths were determined. Each strain path was terminated once surface cracking had been observed. The ends of the strain paths, at which macrocracks were observed, were connected to obtain the workability limit on the forming-limit diagram. The workability limit of AISI 1018 is the highest among the other types of steel.

  6. Electrochemical and Dry Sand Impact Erosion Studies on Carbon Steel

    NASA Astrophysics Data System (ADS)

    Naz, M. Y.; Ismail, N. I.; Sulaiman, S. A.; Shukrullah, S.

    2015-11-01

    This study investigated the dry and aqueous erosion of mild steel using electrochemical and dry sand impact techniques. In dry sand impact experiments, mild steel was eroded with 45 μm and 150 μm sand particles. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and micro-hardness techniques were used to elaborate the surface morphology of the eroded samples. The results revealed significant change in morphology of the eroded samples. In-depth analysis showed that although the metal erosion due to larger particles was significantly higher, the fines also notably damaged the metal surface. The surface damages were appreciably reduced with decrease in impact angle of the accelerated particles. The maximum damages were observed at an impact angle of 90°. The hardness of the samples treated with 45 μm and 150 μm sand remained in the range of 88.34 to 102.31 VHN and 87.7 to 97.55 VHN, respectively. In electrochemical experiments, a triple electrode probe was added into the metal treatment process. The linear polarization resistance (LPR) measurements were performed in slurries having 5% (by weight) of sand particles. LPR of the samples treated with 45 μm and 150 μm sand slurries was calculated about 949 Ω.cm2 and 809 Ω.cm2, respectively.

  7. Electrochemical and Dry Sand Impact Erosion Studies on Carbon Steel

    PubMed Central

    Naz, M. Y.; Ismail, N. I.; Sulaiman, S. A.; Shukrullah, S.

    2015-01-01

    This study investigated the dry and aqueous erosion of mild steel using electrochemical and dry sand impact techniques. In dry sand impact experiments, mild steel was eroded with 45 μm and 150 μm sand particles. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and micro-hardness techniques were used to elaborate the surface morphology of the eroded samples. The results revealed significant change in morphology of the eroded samples. In-depth analysis showed that although the metal erosion due to larger particles was significantly higher, the fines also notably damaged the metal surface. The surface damages were appreciably reduced with decrease in impact angle of the accelerated particles. The maximum damages were observed at an impact angle of 90°. The hardness of the samples treated with 45 μm and 150 μm sand remained in the range of 88.34 to 102.31 VHN and 87.7 to 97.55 VHN, respectively. In electrochemical experiments, a triple electrode probe was added into the metal treatment process. The linear polarization resistance (LPR) measurements were performed in slurries having 5% (by weight) of sand particles. LPR of the samples treated with 45 μm and 150 μm sand slurries was calculated about 949 Ω.cm2 and 809 Ω.cm2, respectively. PMID:26561231

  8. Electrochemical and Dry Sand Impact Erosion Studies on Carbon Steel.

    PubMed

    Naz, M Y; Ismail, N I; Sulaiman, S A; Shukrullah, S

    2015-11-12

    This study investigated the dry and aqueous erosion of mild steel using electrochemical and dry sand impact techniques. In dry sand impact experiments, mild steel was eroded with 45 μm and 150 μm sand particles. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX) and micro-hardness techniques were used to elaborate the surface morphology of the eroded samples. The results revealed significant change in morphology of the eroded samples. In-depth analysis showed that although the metal erosion due to larger particles was significantly higher, the fines also notably damaged the metal surface. The surface damages were appreciably reduced with decrease in impact angle of the accelerated particles. The maximum damages were observed at an impact angle of 90°. The hardness of the samples treated with 45 μm and 150 μm sand remained in the range of 88.34 to 102.31 VHN and 87.7 to 97.55 VHN, respectively. In electrochemical experiments, a triple electrode probe was added into the metal treatment process. The linear polarization resistance (LPR) measurements were performed in slurries having 5% (by weight) of sand particles. LPR of the samples treated with 45 μm and 150 μm sand slurries was calculated about 949 Ω.cm(2) and 809 Ω.cm(2), respectively.

  9. Performance evaluation for carbonation of steel-making slags in a slurry reactor.

    PubMed

    Chang, E-E; Chen, Chung-Hua; Chen, Yi-Hung; Pan, Shu-Yuan; Chiang, Pen-Chi

    2011-02-15

    CO(2) sequestration by the aqueous carbonation of steel-making slag under various operational conditions was investigated in this study. The effects of the operational conditions, including type of steel-making slag, reaction time, reaction temperature, and CO(2) flow rate, on the performance of the carbonation process were evaluated. The results indicated that the BOF slag had the highest carbonation conversion, approximately 72%, at a reaction time of 1h, an operating pressure of 101 kPa and a temperature of 60°C due to its higher BET surface area of BOF slag compared to UF, FA, and BHC slags. The major factors affecting the carbonation conversion are reaction time and temperature. The reaction kinetics of the carbonation conversion can be expressed by the shrinking-core model. The measurements of the carbonated material by the SEM and XRD instruments provide evidence indicating the suitability of using the shrinking-core model in this investigation. Comparison of the results with other studies suggests that aqueous carbonation by slurry reactor is viable due to its higher mass transfer rate.

  10. Monitoring of stainless-steel slag carbonation using X-ray computed microtomography.

    PubMed

    Boone, Marijn A; Nielsen, Peter; De Kock, Tim; Boone, Matthieu N; Quaghebeur, Mieke; Cnudde, Veerle

    2014-01-01

    Steel production is one of the largest contributors to industrial CO2 emissions. This industry also generates large amounts of solid byproducts, such as slag and sludge. In this study, fine grained stainless-steel slag (SSS) is valorized to produce compacts with high compressive strength without the use of a hydraulic binder. This carbonation process is investigated on a pore-scale level to identify how the mineral phases in the SSS react with CO2, where carbonates are formed, and what the impact of these changes is on the pore network of the carbonated SSS compact. In addition to conventional research techniques, high-resolution X-ray computed tomography (HRXCT) is applied to visualize and quantify the changes in situ during the carbonation process. The results show that carbonates mainly precipitate at grain contacts and in capillary pores and this precipitation has little effect on the connectivity of the pore space. This paper also demonstrates the use of a custom-designed polymer reaction cell that allows in situ HRXCT analysis of the carbonation process. This shows the distribution and influence of water and CO2 in the pore network on the carbonate precipitation and, thus, the influence on the compressive strength development of the waste material.

  11. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides.

    PubMed

    Finkenstadt, Victoria L; Côté, Gregory L; Willett, J L

    2011-06-01

    Corrosion of metals is a serious and challenging problem faced worldwide by industry. Purified Leuconostoc mesenteroides exopolysaccharide (EPS) coatings, cast from aqueous solution, inhibited the corrosion of low-carbon steel as determined by electrochemical impedance spectroscopy (EIS). There were two different corrosion behaviors exhibited when EPS films from different strains were cast onto the steel. One EPS coating reacted immediately with the steel substrate to form an iron (III) oxide layer ("rust") during the drying process while another did not. The samples that did not flash corrode had higher corrosion inhibition and formed an iron (II) passivation layer during EIS testing that persisted after the cells were disassembled. Corrosion inhibition was strain-specific as polysaccharides with similar structure did not have the same corrosion potential. PMID:21290167

  12. Hot Deformation Behavior and Microstructural Evolution of a Medium Carbon Vanadium Microalloyed Steel

    NASA Astrophysics Data System (ADS)

    Cutrim, Rialberth M.; Rodrigues, Samuel F.; Reis, Gedeon S.; Silva, Eden S.; Aranas, Clodualdo; Balancin, Oscar

    2016-10-01

    Hot forging of steel requires application of large strains, under which conditions, dynamic recrystallization (DRX) is expected to take place. In this study, torsion tests were carried out on a medium carbon vanadium microalloyed steel (38MnSiVS5) to simulate hot forging. Deformations were applied isothermally in the temperature range 900-1200 °C at strain rates of 0.1-10 s-1 in order to observe for the occurrence of DRX and to investigate for the microstructural evolution during straining. The shape of the flow curves indicated that the recrystallization takes place during deformation. This was supported by optical microscopy performed on the quenched samples which displayed considerable amounts of recrystallized grains. It was shown that the grain size depends on straining conditions such as strain rate and temperature. Finally, it was revealed that these process parameters can considerably affect the evolution of microstructure of industrial grade steels by means of DRX.

  13. Enhancing the Mechanical Properties and Formability of Low Carbon Steel with Dual-Phase Microstructures

    NASA Astrophysics Data System (ADS)

    Habibi, M.; Hashemi, R.; Sadeghi, E.; Fazaeli, A.; Ghazanfari, A.; Lashini, H.

    2016-02-01

    In the present study, a special heat treatment cycle (step quenching) was used to produce a dual-phase (DP) microstructure in low carbon steel. By producing this DP microstructure, the mechanical properties of the investigated steel such as yield stress, tensile strength, and Vickers hardness were increased 14, 55, and 38%, respectively. In order to investigate the effect of heat treatment on formability of the steel, Nakazima forming test was applied and subsequently finite element base modeling was used to predict the outcome on forming limit diagrams. The results show that the DP microstructure also has a positive effect on formability. The results of finite element simulations are in a good agreement with those obtained by the experimental test.

  14. Corrosion protection of low-carbon steel using exopolysaccharide coatings from Leuconostoc mesenteroides.

    PubMed

    Finkenstadt, Victoria L; Côté, Gregory L; Willett, J L

    2011-06-01

    Corrosion of metals is a serious and challenging problem faced worldwide by industry. Purified Leuconostoc mesenteroides exopolysaccharide (EPS) coatings, cast from aqueous solution, inhibited the corrosion of low-carbon steel as determined by electrochemical impedance spectroscopy (EIS). There were two different corrosion behaviors exhibited when EPS films from different strains were cast onto the steel. One EPS coating reacted immediately with the steel substrate to form an iron (III) oxide layer ("rust") during the drying process while another did not. The samples that did not flash corrode had higher corrosion inhibition and formed an iron (II) passivation layer during EIS testing that persisted after the cells were disassembled. Corrosion inhibition was strain-specific as polysaccharides with similar structure did not have the same corrosion potential.

  15. Effect of friction stir processing on the tribological performance of high carbon steel.

    SciTech Connect

    Aldajah, S. H.; Ajayi, O. O.; Fenske, G. R.; David, S.

    2009-06-15

    Friction stir processing (FSP) was applied to 1080 carbon steel as a means to enhance the near-surface material properties. The process transformed the original pearlite microstructure to martensite, resulting in significant increase in surface hardness. This surface hardening produced a significant benefit for friction and wear behavior of the steel as measured by unidirectional sliding ball-on-flat testing. Under dry sliding, FSP reduced friction coefficient by approximately 25% and wear rate by an order of magnitude. Under oil lubrication, FSP had only a marginal effect on friction, but it reduced wear rates by a factor of 4. The improvement in tribological performance of 1080 steel by FSP technique is attributed to reduced plasticity of the near-surface material during sliding contact

  16. Effect of the dendritic morphology on hot tearing of carbon steels

    NASA Astrophysics Data System (ADS)

    Ridolfi, M. R.

    2016-03-01

    Hot tears form during solidification in the brittle region of the dendritic front. Most hot tearing criteria are based on solid and fluid mechanics, being the phenomenon strictly depending on the solid resistance to applied strains and on the liquid capability of filling the void spaces. Modelling both mechanisms implies the precise description of the dendritic morphology. To this scope, the theory of coalescence of the dendritic arms at grain boundaries of Rappaz et al. has been applied, in this work, to the columnar growth of carbon steels by means of a simple mathematical model. Depending on the alloy composition, solid bridging starts at solid fractions down to about 0.8 and up to above 0.995 (very low carbon). The morphology of the brittle region changes drastically with increasing carbon and adding other solutes. In particular, ferritic dendrites, typical of low carbon steels, tend to offer short and wide interdendritic spaces to the surrounding liquid making possible their complete filling, and few solid bridges; peritectic steels show the rise of austenite growing and bridging rapidly in the interdendritic spaces, preventing void formation; austenitic dendrites form long and narrow interdendritic spaces difficult to reach for the liquid and with a lot of solid bridges. Sulphur addition mainly acts in delaying the coalescence end, more markedly in ferritic dendrites.

  17. Torsional moment to failure for carbon fibre polysulphone expandable rivets as compared with stainless steel screws for carbon fibre-reinforced epoxy fracture plate fixation.

    PubMed

    Sell, P J; Prakash, R; Hastings, G W

    1989-04-01

    A method of securing carbon fibre-reinforced epoxy bone plates with carbon fibre polysulphone expanding rivets was investigated. Six carbon fibre-reinforced epoxy bone plates were secured to rods with carbon fibre polysulphone rivets and six were secured with standard cortical stainless steel screws. These constructions were then subjected to pure torsional load to failure. The carbon fibre expandable rivets failed at a greater torsional moment.

  18. 77 FR 43806 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-26

    ... Administrative Reviews and Request for Revocation in Part, 76 FR 82268 (December 30, 2011). The review covers 32... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... steel standard, line, and pressure pipe from the People's Republic of China. The period of review...

  19. 77 FR 21968 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the People's Republic of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-12

    ... Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 76 FR 82268... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From the... and alloy steel standard, line, and pressure pipe from the People's Republic of China. The period...

  20. 78 FR 61335 - Circular Welded Carbon-Quality Steel Pipe From the People's Republic of China: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-10-03

    ...: Circular Welded Carbon Quality Steel Pipe from the People's Republic of China, 73 FR 42547 (July 22, 2008). \\2\\ See Initiation of Five-Year (``Sunset'') Review, 78 FR 33063 (June 3, 2013). Scope of the Order... Quality Steel Pipe from the People's Republic of China, 73 FR 42547 (July 22, 2008); Correction to...

  1. 75 FR 55769 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-14

    ...: Final Results of Antidumping Duty Administrative Review, 75 FR 6627 (February 10, 2010) (SSSS from... for Revocation in Part, 74 FR 48224, 48225 (September 22, 2009) (Initiation Notice). In addition... Carbon Steel Flat Products from Korea, 58 FR 44159 (August 19, 1993) (Orders on Certain Steel from...

  2. 75 FR 43488 - Certain Hot-Rolled Carbon Steel Flat Products From India: Final Results of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-26

    ... Hot-Rolled Carbon Steel Flat Products from India, 66 FR 60198 (December 3, 2001). On February 2, 2009...; 75 FR 1495 (January 11, 2010) (Preliminary Results). We preliminarily found that Tata Steel Limited... Countervailing Duty Administrative Reviews and Requests for Revocation in Part, 74 FR 5821 (February 2,...

  3. 78 FR 40429 - Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission of Countervailing Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-05

    ... Countervailing Duty Administrative Reviews and Request for Revocation in Part, 78 FR 6291 (January 30, 2013... Reviews and Request for Revocation in Part, 78 FR 25418, 25422 (May 1, 2013). U.S. Steel and Nucor... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Rescission...

  4. Evaluation of cast carbon steel and aluminum for rack insert in MCO Mark 1A fuel basket

    SciTech Connect

    Graves, C.E., Fluor Daniel Hanford

    1997-03-21

    This document evaluates the effects ofusing a cast carbon steel or aluminum instead of 3O4L stainless steel in the construction ofthe fuel rack insert for the Spent Nuclear Fuel MCO Mark IA fuel baskets. The corrosion, structural, and cost effects are examined.

  5. 76 FR 55004 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-06

    ... for Revocation in Part, 75 FR 60076, 60077 (September 29, 2010) (Initiation Notice). In addition... Carbon Steel Flat Products from Korea, 58 FR 44159 (August 19, 1993) (Orders on Certain Steel from Korea..., Finding, or Suspended Investigation; Opportunity to Request Administrative Review, 75 FR 45094 (August...

  6. 76 FR 21331 - Certain Carbon Steel Butt-Weld Pipe Fittings From Brazil, Japan, Taiwan, Thailand, and the People...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-15

    ... Steel Butt-Weld Pipe Fittings from Brazil, 51 FR 45152 (December 17, 1986); Antidumping Duty Order: Certain Carbon Steel Butt-Weld Pipe Fittings from Japan, 52 FR 4167 (February 10, 1987); Antidumping Duty... of Five-Year (``Sunset'') Review, 75 FR 60731 (October 1, 2010) (Notice of Initiation). As a...

  7. 78 FR 42039 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-15

    ... (including, e.g., American Society for Testing and Materials (``ASTM'') specifications A543, A387, A514, A517, A506). Society of Automotive Engineers (``SAE'')/American Iron & Steel Institute (``AISI'') grades of... Carbon Steel Flat Products from the People's Republic of China, 66 FR 59561 (November 29, 2001)....

  8. 75 FR 64700 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-20

    ... FR 56040 (September 17, 2004) (HRS Order). The order was issued five years after the completion of...-Quality Steel Products from Brazil, 64 FR 38797 (July 19, 1999); see also Final Affirmative Countervailing Duty Determination: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil, 64...

  9. Alternatives to reduce corrosion of carbon steel storage drums

    SciTech Connect

    Zirker, L.R.; Beitel, G.A.

    1995-11-01

    The major tasks of this research were (a) pollution prevention opportunity assessments on the overpacking operations for failed or corroded drums, (b) research on existing container corrosion data, (c) investigation of the storage environment of the new Resource Conservation and Recovery Act Type II storage modules, (d) identification of waste streams that demonstrate deleterious corrosion affects on drum storage life, and (e) corrosion test cell program development. Twenty-one waste streams from five US Department of Energy (DOE) sites within the DOE Complex were identified to demonstrate a deleterious effect to steel storage drums. The major components of these waste streams include acids, salts, and solvent liquids, sludges, and still bottoms. The solvent-based waste streams typically had the shortest time to failure: 0.5 to 2 years. The results of this research support the position that pollution prevention evaluations at the front end of a project or process will reduce pollution on the back end.

  10. Manganese partitioning in low carbon manganese steel during annealing

    SciTech Connect

    Lis, J.; Lis, A. Kolan, C.

    2008-08-15

    For 6Mn16 steel experimental soft annealing at 625 deg. C for periods from 1 h to 60 h and modeling with Thermo-Calc were performed to estimate the partitioning of alloying elements, in particular Mn, between ferrite, cementite and austenite. Using transmission electron microscopy and X-ray analysis it was established that the increase of Mn concentration in carbides to a level 7%-11.2% caused a local decrease of the Ac{sub 1} temperature and led to the presence of austenite around the carbides. Thus, after cooling, small bainite-martensite or bainite-martensite-retained austenite (BM-A) islands were observed. A dispersion of carbides and a coarsening process were observed. The measured amount of Mn in the carbides was in good agreement with theoretical predictions.

  11. Inhibition effect of phosphorus-based chemicals on corrosion of carbon steel in secondary-treated municipal wastewater.

    PubMed

    Shen, Zhanhui; Ren, Hongqiang; Xu, Ke; Geng, Jinju; Ding, Lili

    2013-01-01

    Secondary-treated municipal wastewater (MWW) could supply a viable alternative water resource for cooling water systems. Inorganic salts in the concentrated cooling water pose a great challenge to corrosion control chemicals. In this study, the inhibition effect of 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), trimethylene phosphonic acid (ATMP) and 2-phosphonobutane-1,2,4-tricarboxylic acid (PBTCA) on corrosion of carbon steel in secondary-treated MWW was investigated by the means of potentiodynamic polarization and electrochemical impedance spectroscopy. The inhibition effect increased with increasing concentration of inhibitors. The corrosion rates of carbon steel were 1.5, 0.8, 0.2 and 0.5 mm a(-1) for blank, HEDP, ATMP and PBTCA samples at 50 mg L(-1), respectively. The phosphorus-based chemicals could adsorb onto the surface of the carbon steel electrode, form a coat of protective film and then protect the carbon steel from corrosion in the test solution.

  12. Tensile and pack compressive tests of some sheets of aluminum alloy, 1025 carbon steel, and chromium-nickel steel

    NASA Technical Reports Server (NTRS)

    Atchison, C S; Miller, James A

    1942-01-01

    Tensile and compressive stress-strain curves, stress-deviation curves, and secant modulus-stress curves are given for longitudinal and transverse specimens of 17S-T, 24S-T, and 24S-RT aluminum-alloy sheet in thicknesses from 0.032 to 0.081 inch, 1025 carbon steel sheet in thicknesses of 0.054 and 0.120 inch, and chromium-nickel steel sheet in thicknesses form 0.020 to 0.0275 inch. Significant differences were found between the tensile and the compressive stress-strain curves, and also the corresponding corollary curves; similarly, differences were found between the curves for the longitudinal and transverse directions. These differences are of particular importance in considering the compressive strength of aircraft structures made of thin sheet. They are explored further for the case of compression by giving tangent modulus-stress curves in longitudinal and transverse compression and dimensionless curves of the ratio of tangent modulus to Young's modulus and of the ratio of reduced modulus for a rectangular section to Young's modulus, both plotted against the ratio of stress to secant yield strength.

  13. Surface preparation for non-destructive detection of surface cracks in stainless steel and carbon steel piping

    SciTech Connect

    Funderburg, I.M.

    1996-07-01

    Engineers within the chemical process industries are among other things, charged with the task of determining the reliability of piping and equipment. As part of this evaluation, the surfaces of process equipment and piping are often examined for evidence of stress corrosion cracking (SCC) or other tightly closed surface cracks. Presently there is no consensus as to which is the ``best`` technique for preparing and inspecting carbon steel and stainless steel vessels or piping for surface cracks. The specific concern within industry is that Stress Corrosion Cracking (SCC) might go undetected if the surface preparation closes over such tight cracks. This paper presents results of a study, MTI commissioned to collect additional data, examine the literature, and interview industrial materials engineers, independent inspection specialists, non-destructive examination consultants, and other representatives of industries that have equipment which must be inspected for surface cracks. Discussed are the differing surface preparation techniques used, the use of standards for evaluating the effectiveness of the techniques, and what is felt to be the ``Key Learnings`` from the investigation.

  14. Mechanical behavior of ultrahigh strength ultrahigh carbon steel wire and rod

    SciTech Connect

    Lesuer, D.R.; Syn, C.K.; Sberby, O.D.; Whittenherger, W.D.

    1997-07-22

    Ultrahigh-carbon steels (UHCSS) can achieve very high strengths in wire or rod form. These high strengths result from the mechanical work introduced during wire and rod processing. These strengths have been observed to increase with carbon content. In wire form, tensile strengths approaching 6000 MPa are predicted for UHCS containing 1. 8%C. In this paper, we will discuss the influence of processing (including rapid transformation during wire patenting) and micros ct- ure on the mechanical behavior of UHCS wire. The tensile properties of as- extruded rods are described as a function of extrusion temperature and composition. For spheroidized steels, yield and ultimate tensile strength are a function of grain size, interparticle spacing and particle size. For pearlitic steels, yield and ultimate strength were found to be functions of colony size, carbide size and plate spacing and orientation. Alloying additions (such as C, Cr, Si, Al and Co) can influence the effect of processing on these microstructural features. For spheroidized steels, fracture was found to be a function of the size of coarse carbides and of composition.

  15. Cr-Al coatings on low carbon steel prepared by a mechanical alloying technique

    NASA Astrophysics Data System (ADS)

    Hia, A. I. J.; Sudiro, T.; Aryanto, D.; Sebayang, K.

    2016-08-01

    Four different compositions of Cr and Al coatings as Cr10o, Cr87.5Al12.5, Cr5oAl5o, and Al100 have been prepared on the surface of low carbon steel by a mechanical alloying technique. The composition of each powder was milled for 2 hour in a stainless steel crucible with a ball to powder ratio of 10:1. Hereafter, the Cr-Al powder and substrate were mechanical alloyed in air for 1 hour. Heat treatment of coated sample were carried out at 800°C in a vacuum furnace. In order to characterize the phase composition and microstructure of the coating before and after heat treatment, XRD and SEM-EDX were used. The results show that Cr, Cr-Al or Al coatings were formed on the surface of low carbon steel. After heat treatment, new phases and interdiffusion zone were formed in the coating and at the coating/steel interface, depending on the coating composition.

  16. Tensile and impact behavior of laminated composites based on ultrahigh carbon steel

    SciTech Connect

    Lee, S.

    1988-01-01

    The goal was to develop metal-laminated composites for high strength and high strength and high toughness and centered on three major objectives. The first one was to develop a laminated composite, based on ultrahigh carbon steel (UHCS), which can be selectively heat treated to achieve alternating hard UHCS and soft interleaf layers. The second was to maintain sharp and discrete interlayer boundaries in the UHCS laminated composite after selective heat treatment with no interdiffusion of carbon. The third was to achieve high notch-impact toughness in the selectively heat-treated laminated composite. Five laminated composites were investigated. They are UHCS/Fe-3%Si, UHCS/Hadfield manganese steel (HMS), UHCS/9%Ni-2%Si steel, UHCS/brass and UHCS/304 stainless steel (304ss). All five laminated composites were selectively heat treated to achieve the desired objective of alternating hard and soft layers. Charpy V-notch impact tests were performed on the first four laminates. Each laminate showed a lower ductile-to-brittle transition temperature (DBTT) than those obtained in the monolithic UHS and the monolithic interleaf material making up the laminate.

  17. Protection of carbon steel against hot corrosion using thermal spray Si- and Cr-base coatings

    NASA Astrophysics Data System (ADS)

    Porcayo-Calderon, J.; Gonzalez-Rodriguez, J. G.; Martinez, L.

    1998-02-01

    A Fe75Si thermal spray coating was applied on the surface of a plain carbon steel baffle plate. Beneath this coating, a Ni20Cr coating was applied to give better adherence to the silicon coating. The baffle was installed in the high-temperature, fireside, corrosion zone of a steam generator. At the same time, an uncoated 304 stainless steel baffle was installed nearby for comparison. For 13 months the boiler burned heavy fuel oil with high contents of vanadium. The samples were studied employing scanning electron microscopy, x-ray microanalysis, and x-ray diffraction techniques. After that, it was possible to inspect the structural state of the components, and it was found that the stainless steel baffle plates were destroyed almost completely by corrosion, whereas the carbon steel coated baffle plate did not suffer a significant attack, showing that the performance of the thermal spray coating was outstanding and that the coating was not attacked by vanadium salts of the molten slag.

  18. HYDROTHERMALLY SELF-ADVANCING HYBRID COATINGS FOR MITIGATING CORROSION OF CARBON STEEL.

    SciTech Connect

    SUGAMA, T.

    2006-11-22

    Hydrothermally self-advancing hybrid coatings were prepared by blending two starting materials, water-borne styrene acrylic latex (SAL) as the matrix and calcium aluminate cement (CAC) as the hydraulic filler, and then their usefulness was evaluated as the room temperature curable anti-corrosion coatings for carbon steel in CO{sub 2}-laden geothermal environments at 250 C. The following two major factors supported the self-improving mechanisms of the coating during its exposure in an autoclave: First was the formation of a high temperature stable polymer structure of Ca-complexed carboxylate groups containing SAL (Ca-CCG-SAL) due to hydrothermal reactions between SAL and CAC; second was the growth with continuing exposure time of crystalline calcite and boehmite phases coexisting with Ca-CCG-SAL. These two factors promoted the conversion of the porous microstructure in the non-autoclaved coating into a densified one after 7 days exposure. The densified microstructure not only considerably reduced the conductivity of corrosive ionic electrolytes through the coatings' layers, but also contributed to the excellent adherence of the coating to underlying steel' s surface that, in turn, retarded the cathodic oxygen reduction reaction at the corrosion site of steel. Such characteristics including the minimum uptake of corrosive electrolytes by the coating and the retardation of the cathodic corrosion reaction played an important role in inhibiting the corrosion of carbon steel in geothermal environments.

  19. Removal of copper from carbon-saturated steel with an aluminum sulfide/iron sulfide slag

    SciTech Connect

    Cohen, A.; Blander, M.

    1995-12-01

    Scrap iron and steel has long been considered a resource in the steel-making industry, and its value is largely determined by its impurity content. As the mini-mills, the major consumers of scrap iron and steel, expand into producing flat-rolled sheet, the demand for high-quality scrap will increase. Of the impurities present in scrap, copper is particularly troublesome because of its role in causing hot shortness. Therefore, the copper content of scrap should be kept below {approx} 0.1 wt%. A method for removing copper from steel could be used to improve the quality of scrap and make it more available for use by mini-mills. To determine the effectiveness of a binary slag consisting of aluminum sulfide and iron sulfide on the removal of copper from steel and iron, the distribution coefficient of copper between the slag and a carbon-saturated iron melt was investigated at 1,365 C. The composition of the slag was varied from nearly pure aluminum sulfide to pure iron sulfide. A maximum distribution coefficient of 30 was found, and the copper level in the iron melt was reduced to as low as 0.07 wt.% with a 4:1 ratio of iron to slag.

  20. Corrosion Behavior of Medium Carbon Steel in Simulated Concentrated Yucca Mountain Waters

    SciTech Connect

    Yilmaz, A; Chandra, D; Rebak, R B

    2004-04-09

    Medium carbon steel (MCS) is the candidate material for rock bolts to reinforce the borehole liners and emplacement drifts of the proposed Yucca Mountain (YM) high-level nuclear waste repository. Corrosion performance of this structural steel -AISI 1040- was investigated by techniques such as linear polarization, electrochemical impedance spectroscopy (EIS), and laboratory immersion tests in lab simulated concentrated YM ground waters. Corrosion rates of the steel were determined for the temperatures in the range from 25 C to 85 C, for the ionic concentrations of 1 time (1x), 10 times (10x), and hundred times (100x) ground waters. The MCS corroded uniformly at the penetration rates of 35-200 {micro}m/year in the de-aerated YM waters, and 200-1000 {micro}m/year in the aerated waters. Increasing temperatures in the de-aerated waters increased the corrosion rates of the steel. However, increasing ionic concentrations influenced the corrosion rates only slightly. In the aerated 1x and 10x waters, increasing temperatures increased the rates of MCS significantly. Inhibitive precipitates, which formed in the aerated 100x waters at higher temperatures (65 C and up) decreased the corrosion rates to the values that obtained for the de-aerated YM aqueous environments. The steel suffered pitting corrosion in the both de-aerated and aerated hot YM environments after anodic polarization.

  1. Mathematical Model for Decarburization of Ultra-low Carbon Steel in Single Snorkel Refining Furnace

    NASA Astrophysics Data System (ADS)

    You, Zhimin; Cheng, Guoguang; Wang, Xinchao; Qin, Zhe; Tian, Jun; Zhang, Jian

    2014-09-01

    A dynamic model is developed to investigate decarburization behavior of a new type of refining equipment named Single Snorkel Refining Furnace (SSRF) in treating ultra-low carbon steel. Decarburization reactions in SSRF are considered to take place at three sites: Ar bubble surface, the bulk steel, and the bath surface. With the eccentricity of the porous plug (r e/R S) and the ratio of the snorkel diameter to the ladle diameter (D S/D L) of SSRF confirmed, circulation flow rate of molten steel is obtained through combined effects of vacuum pressure and gas flow rate. Besides, variation of the steel temperature is simulated associated with generated reaction heat and heat losses. The variation of C concentration with treatment time is divided into three stages in accordance with decarburization rates and the simulated C concentration is in reasonable agreement with actual production data. In the present study, both decarburization rates at three sites and their contributions to the overall decarburization at each stage are estimated for the first time. Through the present investigation, it is clear that vacuum pressure significantly influences decarburization efficiency of SSRF primarily by affecting the depth of CO nucleation in the bulk steel. Besides, effects of gas flow rate on decarburization rate of different stages are obtained and the opportunity of increasing gas flow rate during the treatment period has been clarified. The present model provides an efficient tool to comprehend the decarburization process in SSRF.

  2. Mathematical Model for Decarburization of Ultra-low Carbon Steel in Single Snorkel Refining Furnace

    NASA Astrophysics Data System (ADS)

    You, Zhimin; Cheng, Guoguang; Wang, Xinchao; Qin, Zhe; Tian, Jun; Zhang, Jian

    2015-02-01

    A dynamic model is developed to investigate decarburization behavior of a new type of refining equipment named Single Snorkel Refining Furnace (SSRF) in treating ultra-low carbon steel. Decarburization reactions in SSRF are considered to take place at three sites: Ar bubble surface, the bulk steel, and the bath surface. With the eccentricity of the porous plug ( r e/ R S) and the ratio of the snorkel diameter to the ladle diameter ( D S/ D L) of SSRF confirmed, circulation flow rate of molten steel is obtained through combined effects of vacuum pressure and gas flow rate. Besides, variation of the steel temperature is simulated associated with generated reaction heat and heat losses. The variation of C concentration with treatment time is divided into three stages in accordance with decarburization rates and the simulated C concentration is in reasonable agreement with actual production data. In the present study, both decarburization rates at three sites and their contributions to the overall decarburization at each stage are estimated for the first time. Through the present investigation, it is clear that vacuum pressure significantly influences decarburization efficiency of SSRF primarily by affecting the depth of CO nucleation in the bulk steel. Besides, effects of gas flow rate on decarburization rate of different stages are obtained and the opportunity of increasing gas flow rate during the treatment period has been clarified. The present model provides an efficient tool to comprehend the decarburization process in SSRF.

  3. India's iron and steel industry: Productivity, energy efficiency and carbon emissions

    SciTech Connect

    Schumacher, Katja; Sathaye, Jayant

    1998-10-01

    Historical estimates of productivity growth in India's iron and steel sector vary from indicating an improvement to a decline in the sector's productivity. The variance may be traced to the time period of study, source of data for analysis, and type of indices and econometric specifications used for reporting productivity growth. The authors derive both growth accounting and econometric estimates of productivity growth for this sector. Their results show that over the observed period from 1973--74 to 1993--94 productivity declined by 1.71{percent} as indicated by the Translog index. Calculations of the Kendrick and Solow indices support this finding. Using a translog specification the econometric analysis reveals that technical progress in India's iron and steel sector has been biased towards the use of energy and material, while it has been capital and labor saving. The decline in productivity was caused largely by the protective policy regarding price and distribution of iron and steel as well as by large inefficiencies in public sector integrated steel plants. Will these trends continue into the future, particularly where energy use is concerned? Most likely they will not. The authors examine the current changes in structure and energy efficiency undergoing in the sector. Their analysis shows that with the liberalization of the iron and steel sector, the industry is rapidly moving towards world-best technology, which will result in fewer carbon emissions and more efficient energy use in existing and future plants.

  4. Cavitation erosion resistance of diamond-like carbon coating on stainless steel

    NASA Astrophysics Data System (ADS)

    Cheng, Feng; Jiang, Shuyun

    2014-02-01

    Two diamond-like carbon (DLC) coatings are prepared on stainless steel 304 by cathodic arc plasma deposition technology at different substrate bias voltages and arc currents (-200 V/80 A, labeled DLC-1, and -100 V/60 A, labeled DLC-2). Cavitation tests are performed by using a rotating-disk test rig to explore the cavitation erosion resistance of the DLC coating. The mass losses, surface morphologies, chemical compositions and the phase constituents of the specimens after cavitation tests are examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the DLC-2 coatings can elongate the incubation period of stainless steel, leading to an excellent cavitation erosion resistance as compared to the untreated stainless steel specimens. After duration of 100 h cavitation test, serious damaged surfaces and plenty of scratches can be observed on the surfaces of the stainless steel specimens, while only a few grooves and tiny pits are observed on the DLC-2 coatings. It is concluded that, decreasing micro defects and increasing adhesion can reduce the delamination of DLC coating, and the erosion continues in the stainless steel substrate after DLC coating failure, and the eroded surface of the substrate is subjected to the combined action from cavitation erosion and slurry erosion.

  5. Effects of thin-film accelerated carbonation on steel slag leaching.

    PubMed

    Baciocchi, R; Costa, G; Polettini, A; Pomi, R

    2015-04-01

    This paper discusses the effects of accelerated carbonation on the leaching behaviour of two types of stainless steel slags (electric arc furnace and argon oxygen decarburisation slag). The release of major elements and toxic metals both at the natural pH and at varying pH conditions was addressed. Geochemical modelling of the eluates was used to theoretically describe leaching and derive information about mineralogical changes induced by carbonation. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases; geochemical modelling indicated that the Ca/Si ratio of Ca-controlling minerals shifted from ∼ 1 for the untreated slag to 0.5-0.67 for the carbonated samples, thus showing that the carbonation process left some residual Ca-depleted silicate phases while the extracted Ca precipitated in the form of carbonate minerals. For toxic metals the changes in leaching induced by carbonation appeared to be mainly related to the resulting pH changes, which were as high as ∼ 2 orders of magnitude upon carbonation. Depending on the specific shape of the respective solubility curves, the extent of leaching of toxic metals from the slag was differently affected by carbonation.

  6. Carbon recovery by fermentation of CO-rich off gases - Turning steel mills into biorefineries.

    PubMed

    Molitor, Bastian; Richter, Hanno; Martin, Michael E; Jensen, Rasmus O; Juminaga, Alex; Mihalcea, Christophe; Angenent, Largus T

    2016-09-01

    Technological solutions to reduce greenhouse gas (GHG) emissions from anthropogenic sources are required. Heavy industrial processes, such as steel making, contribute considerably to GHG emissions. Fermentation of carbon monoxide (CO)-rich off gases with wild-type acetogenic bacteria can be used to produce ethanol, acetate, and 2,3-butanediol, thereby, reducing the carbon footprint of heavy industries. Here, the processes for the production of ethanol from CO-rich off gases are discussed and a perspective on further routes towards an integrated biorefinery at a steel mill is given. Recent achievements in genetic engineering as well as integration of other biotechnology platforms to increase the product portfolio are summarized. Already, yields have been increased and the portfolio of products broadened. To develop a commercially viable process, however, the extraction from dilute product streams is a critical step and alternatives to distillation are discussed. Finally, another critical step is waste(water) treatment with the possibility to recover resources. PMID:27095410

  7. Using Phased Array Ultrasonic Testing in Lieu of Radiography for Acceptance of Carbon Steel Piping Welds

    SciTech Connect

    Moran, Traci L.; Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Nove, Carol A.

    2014-08-01

    The Pacific Northwest National Laboratory (PNNL) is conducting studies for the U.S. Nuclear Regulatory Commission (NRC) to assess the capability, effectiveness, and reliability of ultrasonic testing (UT) as a replacement method for radiographic testing (RT) for volumetric examination of nuclear power plant (NPP) components. This particular study focused on evaluating the use of UT on carbon steel plate welds. Welding fabrication flaws included a combination of planar and volumetric types, e.g., incomplete fusion, lack of penetration, cracks, porosity, and slag inclusions. The examinations were conducted using phased-array (PA) UT techniques applied primarily for detection and flaw type characterization. This paper will discuss the results of using UT in lieu of RT for detection and classification of fabrication flaws in carbon steel plate welds.

  8. Dissolution behaviour of magnetite film formed over carbon steel in dilute organic acid media

    NASA Astrophysics Data System (ADS)

    Prince, A. A. M.; Velmurugan, S.; Narasimhan, S. V.; Ramesh, C.; Murugesan, N.; Raghavan, P. S.; Gopalan, R.

    2001-03-01

    Magnetite is the major corrosion product formed over the carbon steel in the primary heat transport system of the pressurized heavy water reactor (PHWR). This magnetite usually accumulates radioactivity during reactor operation. The dissolution of the host magnetite is achieved by chemical formulations in order to get rid of the radioactivity trapped in the oxide; the underlying base metal also participates in the process by contributing electron to reduce the ferric ion or by undergoing corrosion. In the present study, the role of base metal in the dissolution of magnetite in various chelating agents has been investigated. The liberated hydrogen was measured by using an amperometric hydrogen sensor. The magnetite dissolution rate and the corrosion rate of carbon steel in the formulations were calculated. The effect of temperature, pH and concentration of the chelating agents on the magnetite film dissolution was studied in detail. The mechanism of base metal aided magnetite dissolution is discussed.

  9. Bacterial adhesion to diamond-like carbon as compared to stainless steel.

    PubMed

    Soininen, Antti; Tiainen, Veli-Matti; Konttinen, Yrjö T; van der Mei, Henny C; Busscher, Henk J; Sharma, Prashant K

    2009-08-01

    Recent studies suggest that diamond-like carbon (DLC) coatings are suitable candidates for application on biomedical devices and implants, due to their high hardness, low friction, high wear and corrosion resistance, chemical inertness, smoothness, and tissue and blood compatibility. However, most studies have neglected the potential susceptibility of DLC coatings to bacterial adhesion, which is the first step in the development of implant-related infections. This study compares adhesion of seven bacterial strains, commonly implicated in implant-related infections, to tetrahedral amorphous carbon, with their adhesion to AISI 316L surgical steel. The results show that bacterial adhesion to DLC was similar to the adhesion to commonly used stainless steel. This suggests that DLC coating can be advantageously used on implants made of AISI 316L or other materials without increasing the risk to implant-related infections.

  10. Low temperature superplasticity and thermal stability of a nanostructured low-carbon microalloyed steel

    PubMed Central

    Hu, J.; Du, L.-X.; Sun, G.-S.; Xie, H.; Misra, R.D.K.

    2015-01-01

    We describe here for the first time the low temperature superplasticity of nanostructured low carbon steel (microalloyed with V, N, Mn, Al, Si, and Ni). Low carbon nanograined/ultrafine-grained (NG/UFG) bulk steel was processed using a combination of cold-rolling and annealing of martensite. The complex microstructure of NG/UFG ferrite and 50–80 nm cementite exhibited high thermal stability at 500 °C with low temperature elongation exceeding 100% (at less than 0.5 of the absolute melting point) as compared to the conventional fine-grained (FG) counterpart. The low temperature superplasticity is adequate to form complex components. Moreover, the low strength during hot processing is favorable for decreasing the spring back and minimize die loss. PMID:26687012

  11. Influence of hydrogen-oxidizing bacteria on the corrosion of low carbon steel: Local electrochemical investigations.

    PubMed

    Moreira, Rebeca; Schütz, Marta K; Libert, Marie; Tribollet, Bernard; Vivier, Vincent

    2014-06-01

    Low carbon steel has been considered a suitable material for component of the multi-barrier system employed on the geological disposal of high-level radioactive waste (HLW). A non negligible amount of dihydrogen (H2) is expected to be produced over the years within the geological repository due to the anoxic corrosion of metallic materials and also to the water radiolysis. The influence of the activity of hydrogen-oxidizing bacteria (HOB) and iron-reducing bacteria (IRB) on carbon steel corrosion is considered in this study because of the high availability of energetic nutriments (H2, iron oxides and hydroxides) produced in anoxic disposal conditions. Local electrochemical techniques were used for investigating the activity of IRB as a promoter of local corrosion in the presence of H2 as electron donor. A local consumption of H2 by the bacteria has been evidenced and impedance measurements indicate the formation of a thick layer of corrosion products.

  12. Spectroscopic investigation of plasma electrolytic borocarburizing on q235 low-carbon steel

    NASA Astrophysics Data System (ADS)

    Liu, Run; Wang, Bin; Wu, Jie; Xue, Wenbin; Jin, Xiaoyue; Du, Jiancheng; Hua, Ming

    2014-12-01

    A plasma electrolytic borocarburizing process (PEB/C) in borax electrolyte with glycerin additive was employed to fabricate a hardening layer on Q235 low-carbon steel. Optical emission spectroscopy (OES) was utilized to investigate the spectroscopy characteristics of plasma discharge around the steel during PEB/C process. Some plasma parameters were calculated in terms of OES. The electron temperature and electron concentration in plasma discharge zone is about 3000-12,000 K and 2 × 1022 m-3-1.4 × 1023 m-3. The atomic ionization degrees of iron, carbon and boron are 10-16-10-3, and 10-23-10-6, 10-19-10-4, respectively, which depend on discharge time. The surface morphology and cross-sectional microstructure of PEB/C hardening layer were observed, and the electrolyte decomposition and plasma discharge behaviors were discussed.

  13. Structural integrity assessment of carbon and low-alloy steel pressure vessels using a simplified fracture mechanics procedure

    SciTech Connect

    Rana, M.D. . Research and Development Dept.)

    1994-08-01

    This paper describes a simplified fracture analysis procedure which was developed by Pellini to quantify fracture critical-crack sizes and crack-arrest temperatures of carbon and low-alloy steel pressure vessels. Fracture analysis diagrams have been developed using the simplified analysis procedure for various grades of carbon and low-alloy steels used in the construction of ASME, Section VIII, Division 1 pressure vessels. Structural integrity assessments have been conducted from the analysis diagrams.

  14. Fretting Wear Mechanisms in A216 Plain Carbon Steel

    NASA Astrophysics Data System (ADS)

    Maich, Alyssa Anne

    The subsurface and surface microstructures during pin-on-disk fretting wear of A216 steel disks under various loading conditions and times are investigated. The corresponding pins are fabricated from 410 stainless steel to simulate in-service conditions found in such engineering components as the Siemens W501FD engine row-2 diaphragm of a Siemens turbine engine, which is known to be prone to failure by fretting wear. Loading conditions range from 2N to 15N and times from 1 hour to a maximum of 69 hours, when steady state is confirmed. Wear track depth is quantitatively determined by optical profilometry, and found to range from 3 to 11 microns dependent upon load. Wear depth increases from 2N to 10N load, but decreases when increased to 15N load, due to heavier transfer of pin material to disk, as can be seen by EDS images of chromium transfer on A216 disk. Microstructures are evaluated by transmission electron microscopy of samples prepared by focused ion beam machining to pinpoint wear tracks and expose them in cross-section. EDS is used, in conjunction with TEM, to elucidate primary wear mechanisms at each stage of fretting wear. Microstructures in the subsurface of wear tracks are found to be heavily dislocated and layered, features that vary with both applied load and time. The microstructure eventually evolves into stable dislocation cells with cell walls aligned parallel to the surface. Penetration depth of the damaged layers increases with applied load, associated with a non-uniform maximum shear stress distribution that varies with depth. Primary oxide appears to evolve from Fe2O3 to Fe3O4, with increasing fretting time, leading to a uniform oxide on the surface of the A216 disk. Oxidation rate may be increased with the evolution of this subsurface dislocation cell structure. It is concluded that fretting wear failure is likely associated with a synergy between oxidative wear and crack initiation and propagation along dislocation cell walls under high

  15. Effect of Carbon Steel Composition and Microstructure on CO2 Corrosion

    NASA Astrophysics Data System (ADS)

    Akeer, Emad S.

    The environmental conditions encountered in oil and gas wells and pipelines can cause severe localized corrosion to mild steel. The utility of carbon steel in oil and gas pipelines depends on formation of protective corrosion product layers. However, the microstructure and chemical composition of steel are considered to be important variables that affect the ability of these layers to protect steel from corrosion. The present study investigated the effect of alloying elements and metallurgy of five different pipeline steels, with different chemical composition and microstructure, on CO2 corrosion in flowing conditions with focus on the iron carbonate layer formed and related corrosion phenomena that could lead to localized corrosion. The microstructure of tested steels was examined using optical microscopy and etching. Preliminary experiments were conducted using a glass cell, which is a very well known and widely used apparatus. Then a comparison was done with the newly developed thin channel flow cell (TCFC) to validate whether the TCFC can be used instead of glass cell in this study, which required very high velocity and wall shear stresses. It was found that there are no significant effects of alloying elements and steel microstructure on corrosion rate in experiments done at pH 4.0 at 25°C and 80°C. Further experiments were then conducted in the TCFC to study the effect of alloying elements and microstructure under conditions where a protective FeCO3 4 corrosion product layer forms, using very high liquid flow rates. For each of the studied steels, an FeCO3 corrosion product layer was formed within two days of exposure at low wall shear stress at 80°C, pH 6.6, and partial pressure of CO2 of 1.5 bar (1.5 bar pCO 2). For all tested steels, the FeCO3 layer reduced the general corrosion rate to less than 1.0 mm/y. These "pre-formed" FeCO3 layers were then exposed to high liquid flow velocity and wall shear stress (535 Pa) for 3 days. This caused partial loss of

  16. Effects Of Milling On Surface Integrity Of Low-Carbon Steel

    SciTech Connect

    Rodrigues, Alessandro Roger; Matsumoto, Hidekasu; Yamakami, Wyser Jose; Tokimatsu, Ruis Camargo; Menezes, Miguel Angelo; Suyama, Daniel Iwao; Norcino, Adriana Bruno; Vendrame, Saimon

    2011-01-17

    This work measured the effect of milling parameters on the surface integrity of low-carbon alloy steel. The Variance Analysis showed that only depth of cut did not influence on the workpiece roughness and the Pearson's Coefficient indicated that cutting speed was more influent than tool feed. All cutting parameters introduced tensile residual stress in workpiece surface. The chip formation mechanism depended specially on cutting speed and influenced on the roughness and residual stress of workpiece.

  17. A method for predicting service life of zinc rich primers on carbon steel

    NASA Technical Reports Server (NTRS)

    Hoppesch, C. W.

    1986-01-01

    The service life of zinc rich primers on carbon steel can be estimated by immersing a primer coated glass slide into an aqueous copper sulfate solution and measuring the amount of zinc that reacts with the copper in 15 minutes. This zinc availability test was used to evaluate eleven primers currently available for which marine beach exposure data was available from previous programs. Results were evaluated and a correlation between zinc availability and ASTM rust grade was shown.

  18. Study of microstructure of surface layers of low-carbon steel after turning and ultrasonic finishing

    NASA Astrophysics Data System (ADS)

    Kovalevskaya, Zh. G.; Ivanov, Yu. F.; Perevalova, O. B.; Klimenov, V. A.; Uvarkin, P. V.

    2013-01-01

    Profilometry and optical and transmission electron microscopy are used to examine the microstructure of surface layers of a low-carbon ferrite-pearlite steel subjected to turning and ultrasonic finishing. It is shown that turning peaks and valleys have different microstructures, which stipulates manifestation of technological hereditary when processing surfaces of machined parts. Ultrasonic finishing causes the severe plastic deformation of the surface layer, which favors the elimination of a technological heredity that is acquired during turning.

  19. Magnetic-field-induced grain elongation in a medium carbon steel during its austenitic decomposition

    SciTech Connect

    Zhang, Y.D.; Esling, C.; Muller, J.; He, C.S.; Zhao, X.; Zuo, L.

    2005-11-21

    A 12-T magnetic field was applied during the austenitic decomposition in a medium plain carbon steel at a slow cooling rate. The magnetic field applied promotes proeutectoid ferrite grains to grow along the field direction and results in an elongated grain microstructure. The grain elongation is the result of the opposing contributions from the atomic dipolar interaction energy of Fe atoms and the interfacial energy.

  20. Influence of Cr and Ni on Microstructural Evolution during Heat Treatment of Low-Carbon Transformation Induced Plasticity Steels

    NASA Astrophysics Data System (ADS)

    Suh, Dong-Woo; Park, Seong-Jun; Kim, Sung-Joon

    2008-09-01

    The effect of Cr and Ni addition on microstructural evolution in the transformation induced plasticity (TRIP) steel is investigated. Both Cr and Ni increase the austenite fraction at austempering temperature. The austenite in Ni-added steel is stable during final cooling after austempering; however, a considerable amount of austenite transforms to martensite in Cr-added steel. The instability of austenite in Cr-added steel is attributed to the increase of hardenability, which inhibits the carbon enrichment in austenite by suppressing ferrite formation.

  1. Study of benzotriazole as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    NASA Astrophysics Data System (ADS)

    Solehudin, Agus; Nurdin, Isdiriayani

    2014-03-01

    Corrosion and inhibition studies on API 5LX65 carbon steel in chloride solution containing various concentrations of benzotriazole has been conducted at temperature of 70°C using Electrochemical Impedance Spectroscopy (EIS). Corroded carbon steel surface with and without inhibitor have been observed using X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), and Energy Dispersive Spectroscopy (EDS). The objectives of this research are to study the performance of benzotriazole as corrosion inhibitors. The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different BTAH concentrations showed that corrosion rate of carbon steel decreases with increasing of BTAH concentrations from 0 to 10 mmol/l. The inhibition efficiency of BTAH was found to be affected by its concentration. The optimum efficiency obtained of BTAH is 93% at concentration of 5 mmol/l. The result of XRD and EDS analysis reveal the iron sulfide (FeS) formation on corroded carbon steel surface without inhibitor. The EDS spectrum show the Nitrogen (N) bond on carbon steel surface inhibited by BTAH.

  2. Study of benzotriazole as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    SciTech Connect

    Solehudin, Agus; Nurdin, Isdiriayani

    2014-03-24

    Corrosion and inhibition studies on API 5LX65 carbon steel in chloride solution containing various concentrations of benzotriazole has been conducted at temperature of 70°C using Electrochemical Impedance Spectroscopy (EIS). Corroded carbon steel surface with and without inhibitor have been observed using X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), and Energy Dispersive Spectroscopy (EDS). The objectives of this research are to study the performance of benzotriazole as corrosion inhibitors. The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H{sub 2}S at different BTAH concentrations showed that corrosion rate of carbon steel decreases with increasing of BTAH concentrations from 0 to 10 mmol/l. The inhibition efficiency of BTAH was found to be affected by its concentration. The optimum efficiency obtained of BTAH is 93% at concentration of 5 mmol/l. The result of XRD and EDS analysis reveal the iron sulfide (FeS) formation on corroded carbon steel surface without inhibitor. The EDS spectrum show the Nitrogen (N) bond on carbon steel surface inhibited by BTAH.

  3. Formation of Diffusion Layers by Anode Plasma Electrolytic Nitrocarburizing of Low-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Kusmanov, S. A.; Kusmanova, Yu. V.; Naumov, A. R.; Belkin, P. N.

    2015-08-01

    The structure of the low-carbon steel after plasma electrolytic nitrocarburizing in the electrolyte containing acetonitrile was investigated. The cross-sectional microstructure, composition, and phase constituents of a modified layer under different processing conditions were characterized. It is shown that the electrolyte that contained ammonium chloride and acetonitrile provides the saturation of steel with nitrogen and carbon and the formation of the Fe4N and FeN0.05 nitrides, Fe4C carbide and other phases. The nitrogen diffusion decreases the austenitization temperature and results in the formation of martensite after the sample cooling in the electrolyte. The formation of a carbon and nitrogen source in a vapor-gas envelope (VGE) is investigated. The proposed mechanism includes evaporation of acetonitrile in the VGE, its adsorption on an anode with the following thermal decomposition, and also the acetonitrile reduction to amine with subsequent hydrolysis to ethanol that is determined with the use of chromatographic method. The aqueous solution that contained 10 wt.% NH4Cl and 10 wt.% CH3CN allows one to obtain the nitrocarburized layer with the thickness of 0.22 mm and microhardness up to 740 HV during 10 min at 850 °C. This treatment regime leads to the decrease in the surface roughness of steel R a from 1.01 μm to 0.17 μm.

  4. Combined geochemical and electrochemical methodology to quantify corrosion of carbon steel by bacterial activity.

    PubMed

    Schütz, Marta K; Moreira, Rebeca; Bildstein, Olivier; Lartigue, Jean-Eric; Schlegel, Michel L; Tribollet, Bernard; Vivier, Vincent; Libert, Marie

    2014-06-01

    The availability of respiratory substrates, such as H2 and Fe(II,III) solid corrosion products within nuclear waste repository, will sustain the activities of hydrogen-oxidizing bacteria (HOB) and iron-reducing bacteria (IRB). This may have a direct effect on the rate of carbon steel corrosion. This study investigates the effects of Shewanella oneidensis (an HOB and IRB model organism) on the corrosion rate by looking at carbon steel dissolution in the presence of H2 as the sole electron donor. Bacterial effect is evaluated by means of geochemical and electrochemical techniques. Both showed that the corrosion rate is enhanced by a factor of 2-3 in the presence of bacteria. The geochemical experiments indicated that the composition and crystallinity of the solid corrosion products (magnetite and vivianite) are modified by bacteria. Moreover, the electrochemical experiments evidenced that the bacterial activity can be stimulated when H2 is generated in a small confinement volume. In this case, a higher corrosion rate and mineralization (vivianite) on the carbon steel surface were observed. The results suggest that the mechanism likely to influence the corrosion rate is the bioreduction of Fe(III) from magnetite coupled to the H2 oxidation.

  5. Mathematical Modeling and Microstructure Analysis of Low Carbon Steel Strips Produced by Horizontal Single Belt Casting (HSBC)

    NASA Astrophysics Data System (ADS)

    Ge, Sa; Chang, Sheng; Wang, Tong; Calzado, Luis E.; Isac, Mihaiela; Kozinski, Janusz; Guthrie, Roderick I. L.

    2016-06-01

    The horizontal single belt casting (HSBC) process has been proposed as an efficient, economical, and environmentally friendly alternative approach to the production of ferrous alloys. Low carbon steel strips were cast using the HSBC simulator apparatus to study the characteristics and properties of the as-cast steel strips. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were also performed. Numerical predictions were validated against experimental casting results. Microstructural analyses and as-cast surface texture studies were conducted on low carbon steels.

  6. Constitutive Analysis of Dynamic Recrystallization and Flow Behavior of a Medium Carbon Nb-V Microalloyed Steel

    NASA Astrophysics Data System (ADS)

    Shen, Wen-fei; Zhang, Li-wen; Zhang, Chi; Xu, Yi-feng; Shi, Xin-hua

    2016-05-01

    The dynamic recrystallization (DRX) and flow behavior of a medium carbon Nb-V microalloyed steel was investigated using hot isothermal compression experiments in a wide range of temperatures (1123-1473 K) and strain rates (0.01-10 s-1). The flow stress curves were analyzed comprehensively, and it was found that the flow stress of this steel is higher than C-Mn steel and V microalloyed steel. All the curves obtained can be ranged into three principal types: work hardening, dynamic recovery, and DRX. The DRX behavior of this steel was investigated, including critical strain, kinetics of DRX, and microstructure. The constitutive equation to predict the flow stress of the tested steel was also developed, and the analysis result indicates that the developed model has a high accuracy in predicting the flow stress during hot deformation.

  7. Effect of microstructure of carbon steel on magnetite formation in simulated Hot Conditioning environment of nuclear reactors

    NASA Astrophysics Data System (ADS)

    Sinha, Prafful Kumar; Kiran Kumar, M.; Kain, Vivekanand

    2015-09-01

    The objective of present investigation is to establish the role of starting microstructure of carbon steel on the magnetite formation behaviour in Hot Conditioning simulated environment. Two grades of carbon steel (low and high carbon) were subjected to selective heat-treatments to generate different microstructures: martensite, tempered martensite and modified ferrite-pearlite. Oxidation was carried out in lithiated water of pH 10-10.2 in a static autoclave at 270 °C. The results of the investigation clearly establish that: (a) high carbon steel (0.63% C) showed a relatively higher rate of oxidation over the low carbon (0.08% C) grade at all the test durations and (b) the oxidation rates for both the grades were sensitive to microstructural differences at initial stages of oxidation while the differences narrowed down after 72 h of exposure. The oxide formed was established to be magnetite on all the specimens.

  8. Electrochemical emission and impedance spectroscopies of passive iron and carbon steel

    NASA Astrophysics Data System (ADS)

    Liu, Jun

    A high fidelity in situ technique for measuring electrochemical noise data on carbon steel in alkaline solutions, referred to as Electrochemical Emission Spectroscopy (EES), or Electrochemical Noise Measurement (ENM), has been developed in this thesis as a means of monitoring general corrosion and pitting corrosion on carbon steel in simulated DOE nuclear waste storage systems and to develop a better understanding of the corrosion processes of carbon steel in these environments. The data acquisition system is essential to the accuracy of voltage and current measurements and the validity of experimental data for further analysis. Time and frequency domain analyses display different characteristics for general corrosion and pitting corrosion. DOE raw noise data analysis shows that the penetration corrosion rate in liquid/sludge phases is in the order of 10-2--10-3 mm/year for the carbon steel-lined tanks in the DOE waste environments. In addition, good correlation has been observed between EES and traditional Linear Polarization Resistance (LPR) method in detecting the corrosion rates of carbon steel. The passive state on iron in EDTA (ethylene diammine tetra acetic acid, disodium salt, C10H14N2Na2O 8)-containing borate buffer solutions of pH ranging from 8.15 to 12.87 at ambient temperature has been explored using Electrochemical Impedance Spectroscopy (EIS), another powerful in situ electrochemical method for investigating steady-state electrochemical and corrosion systems. It has been found that frequency sweep range, perturbation voltage amplitude, solution pH, and film formation voltage are important factors to influence the impedance of passive iron. The steady-state passive films formed on iron have been shown to satisfy the conditions of linearity, causality, stability and finiteness, on the basis of the good agreement observed between the experimental impedance data and the Kramers-Kronig transforms calculated data over most of the frequency range employed

  9. The Corrosion Behavior of Carbon Steel in Sulfide Aqueous Media at 30°C

    NASA Astrophysics Data System (ADS)

    El Mendili, Yassine; Abdelouas, Abdesselam; Bardeau, Jean-François

    2014-04-01

    In this paper, we studied the effect of sulfide ions on the corrosion behavior of carbon steel to simulate the geological disposal of high-level radioactive waste. In geological storage conditions, sulfidogenic environment was sustained by sulfate-reducing bacteria. Corrosion tests were conducted in systems in a controlled atmosphere of 5% H2/N2. Batch experiments were conducted at 30°C for 1 month with steel coupons immersed in Na2S solutions. The structural characterization of the corrosion products was investigated by scanning electron microscope/energy dispersive x-ray spectroscopy, confocal micro-Raman spectrometry, and x-ray diffraction. In the absence of sulfide ion, a magnetite (Fe3O4) corrosion product layer was formed on steel surface while in the presence of sulfide ions we observed the formation of a poorly crystallized irons sulfide at low-sulfide concentration (1 mg/L) and a solid adherent pyrrhotite layer at higher sulfide concentration (5-15 mg/L). The strong drop in steel corrosion rate with sulfide concentration was revealed and related to the formation of well-crystallized pyrrhotite.

  10. Quantitative Characterization of Inclusions in Continuously Cast High-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Faraji, Masoumeh; Wilcox, David P.; Thackray, Richard; Howe, Andrew A.; Todd, Iain; Tsakiropoulos, Panos

    2015-12-01

    Existing standards for the characterization of the size, morphology, chemistry, and distribution of inclusions in steels using different techniques are briefly reviewed in this work. Strengths and shortfalls of different methods are discussed, and a combination of different criteria is used to quantitatively characterize the inclusions in a continuously cast high-carbon steel. It is shown that the main elements in the inclusions for the studied steel were Mn, S, Ti, Al, and oxygen and that alongside MnS and some Al2O3 inclusions many non-metallic inclusions appeared in complex forms, consisting of silicates, sulfides, and different types of oxides. Duplex inclusions, mainly cores of Al2O3, or SiO2 surrounded by MnS were the most common complex multiphase inclusions in this steel. An industrial approach was used to classify the inclusions into thirteen different oxide types. Based upon this approach, data are presented according to the chemistry of inclusions using diagrams featuring different quantitative parameters. Furthermore, it is shown that the number of oxides per unit area and the size of oxides, respectively, decreased and increased with increasing distance from the surface of the bloom which had solidified at the highest cooling rate.

  11. Production, energy, and carbon emissions: A data profile of the iron and steel industry

    SciTech Connect

    Battles, S.J.; Burns, E.M.; Adler, R.K.

    1999-07-01

    The complexities of the manufacturing sector unquestionably make energy-use analysis more difficult here than in other energy-using sectors. Therefore, this paper examines only one energy-intensive industry within the manufacturing sector--blast furnaces and steel mills (SIC 3312). SIC 3312, referred to as the iron and steel industry in this paper, is profiled with an examination of the products produced, how they are produced, and energy used. Energy trends from 1985 to 1994 are presented for three major areas of analysis. The first major area includes trends in energy consumption and expenditures. The next major area includes a discussion of energy intensity--first as to its definition, and then its measurement. Energy intensities presented include the use of different (1) measures of total energy, (2) energy sources, (3) end-use energy measures, (4) energy expenditures, and (5) demand indicators-economic and physical values are used. The final area of discussion is carbon emissions. Carbon emissions arise both from energy use and from certain industrial processes involved in the making of iron and steel. This paper focuses on energy use, which is the more important of the two. Trends are examined over time.

  12. Carbon and nitrogen effects on sensitization resistance of type 347 stainless steels

    SciTech Connect

    Oh, Y.J.; Yoon, J.H.; Hong, J.H.

    2000-03-01

    The sensitization resistance of the stabilized Type 347 (UNS S34700) stainless steels (SS) having different carbon and nitrogen contents was evaluated using the double-loop electrochemical potentiokinetic reactivation (DL-EPR) and ASTM A262, practice E methods. Samples were heat-treated to simulate the coarse grain region of the heat-affected zone (HAZ) during welding and subsequently aged at 948 K for different times. For comparison, DL-EPR tests also were conducted for the unstabilized steels, Type 316 (UNS S31600) and Type 304 (UNS S30400). For Type 347 SS, a criterion for sensitization in accordance with the ASTM A262, practice E test corresponded to a condition of > 10% reactivation ratio (peak reactivation current [I{sub r}]/peak activation current [I{sub a}]) from DL-EPR test. The carbon and nitrogen effects on the sensitization resistance of the Type 347 SS were explained in view of the observed microstructures. BY introducing a resistance parameter based on the chemical composition, sensitization resistance of the stabilized Type 347 SS and the unstabilized steels was expressed as a unified function.

  13. The influence of Cr and Al pack cementation on low carbon steel to improve oxidation resistance

    NASA Astrophysics Data System (ADS)

    Prasetya, Didik; Sugiarti, Eni; Destyorini, Fredina; Thosin, Kemas Ahmad Zaini

    2012-06-01

    Pack chromizing and aluminizing has been widely used for many years to improve hot temperature oxidation and corrosion resistance of metals. The coating process involves packing the steel in a powder mixture which contain aluminum and chromium source, and inert filler (usually alumina), and halide activator NH4Cl. Al and Cr were deposited onto carbon steel by pack cementation process using elemental Al and Cr powder as Al and Cr source, whereas NiCo alloys codeposited by electrodeposition. The position of Al and Cr could be under or over Ni-Co alloys deposited. Pack cementation was heated on dry inert gas at temperature 800 °C about 5 hours and 20 minute for Cr and Al respectively. Al and Cr was successfully deposited. Laying down effect of Al and Cr onto carbon steel whether up and down toward NiCo alloys coating have affected to oxidation resistance. The pack aluminizing as top layer given best resitance to restrain excessive oxide scale, in contrast pack chromizing reveal bad oxidation resistance, moreover occured spallation on layer.

  14. A serviceability approach for carbon steel piping to intermittent high temperatures

    SciTech Connect

    Ratiu, M.D.; Moisidis, N.T.

    1996-11-01

    Carbon steel piping (e.g., ASME SA-106, SA-53), is installed in many industrial applications (i.e. diesel generator at NPP) where the internal gas flow subjects the piping to successive short time exposures at elevated temperatures up to 1,100 F. A typical design of this piping without consideration for creep-fatigue cumulative damage is at least incomplete if not inappropriate. Also, a design for creep-fatigue, usually employed for long-term exposure to elevated temperatures, would be too conservative and will impose replacement of the carbon steel piping with heat-resistant CrMo steel piping. The existing ASME Standard procedures do not explicitly provide acceptance criteria for the design qualification to withstand these intermittent exposures to elevated temperatures. The serviceability qualification proposed is based on the evaluation of equivalent full temperature cycles which are presumed/expected to be experienced by the exhaust piping during the design operating life of the diesel engine. The proposed serviceability analysis consists of: (a) determination of the permissible stress at elevated temperatures, and (b) estimation of creep-fatigue damage for the total expected cycles of elevated temperature exposures following the procedure provided in ASME Code Cases N-253-6 and N-47-28.

  15. Impact of Desulfovibrio alaskensis biofilms on corrosion behaviour of carbon steel in marine environment.

    PubMed

    Wikieł, Agata J; Datsenko, Iaryna; Vera, Mario; Sand, Wolfgang

    2014-06-01

    Sulfate reducing prokaryotes are associated with the steel deterioration. They build heterogeneous biofilms, capable of accelerating corrosion processes. In this study metabolic activity and the biofilm development of Desulfovibrio alaskensis were correlated to electrochemical response of carbon steel surface. In the exponential growth phase sulfide concentration reached its maximum of about 10mM. This phenomenon was responsible for the parallel increase in the corrosion potential (Ecorr) up to -720mV (vs. SCE). Subsequently, during the intensive biofilm formation and development another Ecorr peak (-710mV vs. SCE) occurred. Decrease in Ecorr was registered during the biofilm maturation and kept stable, being 20mV lower than in the control. While carbon steel was protected from the microbial attachment and exposed to metabolic products, only one potential maximum (-730mV vs. SCE) was recorded. Here Ecorr variations coincided with sulfide concentration changes and kept at 120mV lower vs. the control. Weight loss examinations revealed corrosion rates, which did not exceed 0.05mm/y. Confocal microscopy suggested the importance of extracellular proteins in the biofilm formation. Above 150 proteins were detected in the EPS matrix. Surface effects of biofilm and metabolic products were visualised, revealing the role of attached microorganisms in the localised corrosion.

  16. Electrochemical and microstructural performance of steel reinforced carbonated and non-carbonated mortars in a saline environment

    SciTech Connect

    Constantinou, A.G.; Sanjuan, M.A.; Scrivener, K.L.

    1995-10-01

    This paper describes work in progress to investigate the combined effect of chloride ions and carbonation in the corrosion of steel in mortar specimens. The corrosion behavior was investigated by electrochemical techniques, namely linear polarization resistance. Scanning electron microscopy (SEM) and energy dispersive x-ray microanalysis were used to study the microstructure of the steel/paste interface and the chemistry and distribution of the corrosion products. Eight mortar specimens were cast with water/cement and cement/sand ratios of 0.5 and 1/3, respectively. After 7 days of curing in plastic bags two samples were exposed to a saline environment (inversion in a 0.5M NaCl solution), another five were carbonated (in 100% C0{sub 2} and 65% RH), and the last one was kept immersed in water as reference. After 5 months, some of the specimens were switched round (i.e. the carbonated ones were immersed in 0.5M NACI), while one specimen from each environment remained in the initial environment. For the specimen which was placed in the C0{sub 2} environment after immersion in NaCl, the exposure time was not long enough to fully carbonate the mortar after the formation of observable amounts of corrosion products, although corrosion can be detected electrochemically. In the case of the specimens in a C0{sub 2} atmosphere, the corrosion rate was very low until full carbonation. When a specimen was then put in an NaCl solution, the corrosion rate increased almost immediately. The exposure time of the specimens was not long enough to produce any conclusive results, but the samples in a NaCl solution began to corrode soon after exposure.

  17. Intragranular ferrite nucleation in medium-carbon vanadium steels

    SciTech Connect

    Ishikawa, Fusao; Takahashi, Toshihiko ); Ochi, Tatsurou . Muroran R D Lab.)

    1994-05-01

    In this study, the mechanism of intragranular ferrite nucleation is investigated. It is found that intragranular ferrite idiomorphs'' nucleate at vanadium nitrides which precipitate at manganese sulfide particles during cooling in the austenite region. It is observed that intragranular ferrite has the Baker-Nutting orientation relationship with vanadium nitride which precipitated at manganese sulfide. According to classical nucleation theory, the proeutectoid ferrite nucleation rate depends on the following factors: (1) the driving free energy for ferrite nucleation, (2) the diffusivity of carbon atoms in austenite, and (3) the increase in the interfacial energy associated with ferrite nucleation. In the Baker-Nutting orientation relationship, the lattice mismatch across the habit planes is likely to be very small. Depleted zones of solute atoms such as vanadium are assumed to be formed in the austenite matrix around precipitates. The effect of the depleted zones on factors (1) and (2) is estimated thermodynamically and it is proved that those effects are negligibly small. Thus, the authors conclude that the most important factor in nucleation kinetics of intragranular ferrite is the formation of precipitates which can develop coherent, low energy interfaces with ferrite.

  18. 76 FR 66893 - Certain Circular Welded Carbon Steel Pipes and Tubes From India, Thailand, and Turkey; Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-28

    ... and heating systems, air conditioner units, automatic sprinkler systems, and other related uses... Tubes from India, 51 FR 17384 (May 12, 1986); Antidumping Duty Order; Circular Welded Carbon Steel Pipes and Tubes From Thailand, 51 FR 8341 (March 11, 1986); and Antidumping Duty Order; Welded Carbon...

  19. Understanding the detection of carbon in austenitic high-Mn steel using atom probe tomography.

    PubMed

    Marceau, R K W; Choi, P; Raabe, D

    2013-09-01

    A high-Mn TWIP steel having composition Fe-22Mn-0.6C (wt%) is considered in this study, where the need for accurate and quantitative analysis of clustering and short-range ordering by atom probe analysis requires a better understanding of the detection of carbon in this system. Experimental measurements reveal that a high percentage of carbon atoms are detected as molecular ion species and on multiple hit events, which is discussed with respect to issues such as optimal experimental parameters, correlated field evaporation and directional walk/migration of carbon atoms at the surface of the specimen tip during analysis. These phenomena impact the compositional and spatial accuracy of the atom probe measurement and thus require careful consideration for further cluster-finding analysis.

  20. High temperature, high strain rate extrusion of ultrahigh-carbon steels

    SciTech Connect

    Lesuer, D R; Syn, C K; Sherby, O D

    2000-08-23

    It is shown that high rate extrusion is a viable production process for obtaining desirable microstructures and mechanical properties in ultrahigh carbon steels (UHCSs). The coefficient of friction for extrusion was determined for the UHCSs as well as five other materials and shown to be a function of stress--decreasing with increasing stress. The extruded UHCSs deform by a diffusion-controlled dislocation creep process. Stacking fault energies have been calculated from the extrusion data and observed to decrease with increasing concentrations of silicon, aluminum and chromium. Microstructures are either ultrafine pearlite when extruded above the eutectoid temperature or ultrafine spheroidite when extruded below the eutectoid temperature. The resulting strength--ductility properties are shown to be superior to those obtained in high-strength low alloy steels.

  1. 3D phase field modelling of recrystallization in a low-carbon steel

    NASA Astrophysics Data System (ADS)

    Zhu, B.; Militzer, M.

    2012-12-01

    Intercritical annealing is a critical processing step to manufacture dual-phase (DP) steels. As part of modelling the microstructure evolution in an intercritical-annealing cycle, a 3D multi-phase field model has been employed to simulate recrystallization during heating of a low-carbon steel that is used to produce commercial DP600 grade. The cold-rolled microstructure obtained from metallographic observations is used as the initial structure in the model. The nucleation conditions and the effective interface mobility are employed as adjustable parameters to fit the experimentally measured kinetics of isothermal recrystallization and then applied to non-isothermal recrystallization. The model predictions are in good agreement with experimental data for recrystallization during continuous heating. The model provides realistic recrystallized microstructures as initial conditions for modelling the subsequent formation and decomposition of austenite.

  2. Nondestructive evaluation of residual stress in low-carbon steel, introduction

    NASA Technical Reports Server (NTRS)

    1984-01-01

    The degree of insensitivity of the temperature dependence method to variations in preferred orientations in A508 low carbon steel specimens was determined. A pulsed phase locked loop was used to measure ultrasonic velocity in these specimens in the temperature range of 50 C below and above room temperature. Results are given in tables and indicate that the temperature dependence of ultrasonic longitudinal velocity in four specimens cut at different angles remains unchanged as a function of orientation within + or -2%. The variation of temperature dependence of ultrasonic shear velocity in the A508 steel as a function of applied stresses was also measured. Results show that values at zero stress are equal regardless of whether the polarization direction is parallel or perpendicular to the direction in which the stress is applied.

  3. Effect of Quenching Process on the Microstructure and Hardness of High-Carbon Martensitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Zhu, Qin-tian; Li, Jing; Shi, Cheng-bin; Yu, Wen-tao

    2015-11-01

    The microstructure and hardness of high-carbon martensitic stainless steel (HMSS) were investigated using thermal expansion analyzer, Thermo-calc, scanning electron microscope, x-ray diffraction, and Ultra-high temperature confocal microscope. The results indicate that the experimental steel should be austenitized in the temperature range of 1025-1075 °C, which can give a maximum hardness of 62 HRc with the microstructure consisting of martensite, retained austenite, and some undissolved carbides. With increasing austenitizing temperature, the amount of retained austenite increases, while the volume fraction of carbides increases first and then decreases. The starting temperature and finish temperature of martensite formation decrease with increasing cooling rates. Air-quenched samples can obtain less retained austenite, more compact microstructure, and higher hardness, compared with that of oil-quenched samples. For HMSS, the martensitic transformation takes place at some isolated areas with a slow nucleation rate.

  4. Technical development of double-clad process for thin strip casting of carbon steel

    SciTech Connect

    Brown, H.L.; Forkel, C.E.; Knudson, D.L.

    1984-08-01

    This report documents the technical development for a patent disclosure of a double-clad process for the continuous casting of thin-strip carbon steel. The fundamental idea of the disclosure is to form a product strip by depositing molten steel between two, cooled, clad strips of the same material. The claimed benefits include: (a) the conservation of energy in steel making through the elimination of soaking pits and reheat cycles, and (b) an improved surface on both sides of the as-cast product such that it will be suitable for direct feed to a cold-reduction mill. However, the process as conceived is not necessarily limited to the casting of carbon steel, but may be also applied to other metals and alloys. The work is described under three headings as follows. Preliminary Considerations and Scoping Analysis presents the basic idea of the double-clad, thin-strip casting process; the energy conservation potential; scoping heat transfer calculations for the casting process; and independent review of this work. Thermal Analysis for Roller Configuration of Double-Clad Process, presents the development, results, and independent review of a finite-element thermal analysis for the casting process as originally conceived (using only chilled rollers in direct contact with the clad material of the product strip). Further Considerations for Belt Configuration of Double-Clad Process deals with a modified equipment design which interposes two product support belts, one on each side of the product, between the clad strip and the rollers. In addition to the process description, this section presents the preliminary mechanical calculations for the endless metal belts and the work scope and results for the computer model revision and thermal analysis for the modified concept.

  5. Scale formation and descaling in hot rolling of low carbon steel

    NASA Astrophysics Data System (ADS)

    Basabe Mancheno, Vladimir Vinicio

    In this research, the effects of gas composition, elapsed time of reaction and temperature on scale formation and descaling of low carbon steel were investigated and results were discussed from the viewpoint of the phase composition of the scales, oxidation rates, oxidation mechanisms, adhesion, fracture mechanics, porosity and residual scale. The phase composition and morphology of scales grown under conditions similar to those of reheating furnaces were analyzed. Low carbon steel was oxidized over the temperature range 1000-1250°C in gas mixtures of O 2-CO2-H2O-N2, O2-H 2O-N2 and O2-CO2-N2. The mole fraction of each phase, wustite (FeO), magnetite (Fe3O 4) and hematite (Fe2O3) was determined by the direct comparison method Two types of scales were observed. The first type was a crystalline scale with an irregular outer surface composed mostly of wustite, and a negligible amount of magnetite. The second type was the classical three-layer scale composed of wustite, magnetite and hematite. In general, the experiments showed that the furnace atmosphere, oxidation time and temperature influence the phase composition of the scales. Low carbon steel was oxidized in air over the temperature range 600-1200°C for 120 s to approximate the formation of secondary and tertiary scale in hot rolling. The mole fraction of wustite, magnetite and hematite was determined by the direct comparison method The phase composition of the scales changed with temperature and time. During the initial 30 s of oxidation, wustite was the predominant phase in the temperature range 800-1200°C, and as oxidation proceeded, the percentages of magnetite and hematite increased. In addition, the texture of the scales was investigated by orientation imaging microscopy (OIM); it was found that temperature influences the texture of the scales. The experiments indicated that 850°C is the ideal temperature for the finishing mill in order to reduce surface defects and work roll wear. The adhesion of

  6. Simulation of the state of carbon steel n years after disposal with n years of corrosion product on its surface in a bentonite environment

    SciTech Connect

    Kojima, Yoichi; Tsujikawa, Shigeo; Hioki, Toshinobu |

    1995-12-31

    The use of bentonite as buffer and carbon steel as overpack material for the geological disposal of nuclear waste is under investigation. To better assess the long term integrity of the carbon steel overpack, a quantitative analysis of the corrosion behavior on the steel surface for time frames beyond that of feasible empirical determination is required. The state n years after disposal, consisting of Carbon Steel/Corrosion products + Bentonite/Water, was simulated and the corrosion behavior of the carbon steel in this state investigated. The following facts became apparent. Both the corrosion rate and the non-uniformity of it increased with increase in the corrosion product content in the compacted bentonite. When the corrosion product layer was formed between the carbon steel and the bentonite, it enabled the corrosion potential and increased the corrosion rate.

  7. Low Temperature Irradiation Embrittlement of Reactor Pressure Vessel Steels

    SciTech Connect

    Wang, Jy-An John

    2015-08-01

    The embrittlement trend curve development project for HFIR reactor pressure vessel (RPV) steels was carried out with three major tasks. Which are (1) data collection to match that used in HFIR steel embrittlement trend published in 1994 Journal Nuclear Material by Remec et. al, (2) new embrittlement data of A212B steel that are not included in earlier HFIR RPV trend curve, and (3) the adjustment of nil-ductility-transition temperature (NDTT) shift data with the consideration of the irradiation temperature effect. An updated HFIR RPV steel embrittlement trend curve was developed, as described below. NDTT( C) = 23.85 log(x) + 203.3 log (x) + 434.7, with 2- uncertainty of 34.6 C, where parameter x is referred to total dpa. The developed update HFIR RPV embrittlement trend curve has higher embrittlement rate compared to that of the trend curve developed in 1994.

  8. Transmission photocathodes based on stainless steel mesh coated with deuterated diamond like carbon films

    NASA Astrophysics Data System (ADS)

    Huran, J.; Balalykin, N. I.; Feshchenko, A. A.; Kobzev, A. P.; Kleinová, A.; Sasinková, V.; Hrubčín, L.

    2014-07-01

    In this study we report on the dependence of electron emission properties on the transmission photocathodes DC gun based on stainless steel mesh coated with diamond like carbon films prepared at various technological conditions. Diamond like carbon films were deposited on the stainless steel mesh and silicon substrate by plasma enhanced chemical vapor deposition from gas mixtures CH4+D2+Ar, CH4+H2+Ar and reactive magnetron sputtering using a carbon target and gas mixtures Ar+D2, Ar+H2. The concentration of elements in films was determined by Rutherford backscattering spectrometry (RBS) and elastic recoil detection (ERD) analytical methods simultaneously. Chemical compositions were analyzed by Fourier transform infrared spectroscopy (FT-IR). Raman spectroscopy at visible excitation wavelength was used for the intensity ratio determination of Gaussian fit D-peak and G-peak of Raman spectra. The quantum efficiency was calculated from the measured laser energy and the measured cathode charge. The quantum efficiency of a prepared transmission photocathode was increased with increasing intensity ratio of D-peak and G-peak, which was increased by adding deuterium to the gas mixture and using technology reactive magnetron sputtering.

  9. The relationship between microbial metabolic activity and biocorrosion of carbon steel.

    PubMed

    Dzierzewicz, Z; Cwalina, B; Chodurek, E; Wilczok, T

    1997-12-01

    The effect of metabolic activity (expressed by generation time, rate of H2S production and the activity of hydrogenase and adenosine phosphosulphate (APS)-reductase enzymes) of the 8 wild strains of Desulfovibrio desulfuricans and of their resistance to metal ions (Hg2+, Cu2+, Mn2+, Zn2+, Ni2+, Cr3+) on the rate of corrosion of carbon steel was studied. The medium containing lactate as the carbon source and sulphate as the electron acceptor was used for bacterial metabolic activity examination and in corrosive assays. Bacterial growth inhibition by metal ions was investigated in the sulphate-free medium. The rate of H2S production was approximately directly proportional to the specific activities of the investigated enzymes. These activities were inversely proportional to the generation time. The rate of microbiologically induced corrosion (MIC) of carbon steel was directly proportional to bacterial resistance to metal ions (correlation coefficient r = 0.95). The correlation between the MIC rate and the activity of enzymes tested, although weaker, was also observed (r = 0.41 for APS-reductase; r = 0.69 for hydrogenase; critical value rc = 0.30, p = 0.05, n = 40).

  10. ON THE ANODIC POLARIZATION BEHAVIOR OF CARBON STEEL IN HANFORD NUCLEAR WASTES

    SciTech Connect

    BOOMER, K.D.

    2007-01-31

    The effect of the important chemical constituents in the Hanford nuclear waste simulant on the anodic behavior of carbon steel was studied. Specifically, the effect of pH, nitrite concentration, nitrite/nitrate concentration ratios, total organic carbon and the chloride concentration on the open circuit potential, pitting potential and repassivation potential was evaluated. It was found that pH adjusting, although capable of returning the tank chemistry back to specification, did not significantly reduce the corrosivity of the stimulant compared to the present condition. Nitrite was found to be a potent inhibitor for carbon steel. A critical concentration of approximately 1.2M appeared to be beneficial to increase the difference of repassivation potential and open circuit potential considerably and thus prevent pitting corrosion from occurring. No further benefit was gained when increasing nitrite concentration to a higher level. The organic compounds were found to be weak inhibitors in the absence of nitrite and the change of chloride from 0.05M to 0.2M did not alter the anodic behavior dramatically.

  11. Stability of retained austenite in high carbon steel under compressive stress: an investigation from macro to nano scale

    PubMed Central

    Hossain, R.; Pahlevani, F.; Quadir, M. Z.; Sahajwalla, V.

    2016-01-01

    Although high carbon martensitic steels are well known for their industrial utility in high abrasion and extreme operating environments, due to their hardness and strength, the compressive stability of their retained austenite, and the implications for the steels’ performance and potential uses, is not well understood. This article describes the first investigation at both the macro and nano scale of the compressive stability of retained austenite in high carbon martensitic steel. Using a combination of standard compression testing, X-ray diffraction, optical microstructure, electron backscattering diffraction imaging, electron probe micro-analysis, nano-indentation and micro-indentation measurements, we determined the mechanical stability of retained austenite and martensite in high carbon steel under compressive stress and identified the phase transformation mechanism, from the macro to the nano level. We found at the early stage of plastic deformation hexagonal close-packed (HCP) martensite formation dominates, while higher compression loads trigger body-centred tetragonal (BCT) martensite formation. The combination of this phase transformation and strain hardening led to an increase in the hardness of high carbon steel of around 30%. This comprehensive characterisation of stress induced phase transformation could enable the precise control of the microstructures of high carbon martensitic steels, and hence their properties. PMID:27725722

  12. Stability of retained austenite in high carbon steel under compressive stress: an investigation from macro to nano scale

    NASA Astrophysics Data System (ADS)

    Hossain, R.; Pahlevani, F.; Quadir, M. Z.; Sahajwalla, V.

    2016-10-01

    Although high carbon martensitic steels are well known for their industrial utility in high abrasion and extreme operating environments, due to their hardness and strength, the compressive stability of their retained austenite, and the implications for the steels’ performance and potential uses, is not well understood. This article describes the first investigation at both the macro and nano scale of the compressive stability of retained austenite in high carbon martensitic steel. Using a combination of standard compression testing, X-ray diffraction, optical microstructure, electron backscattering diffraction imaging, electron probe micro-analysis, nano-indentation and micro-indentation measurements, we determined the mechanical stability of retained austenite and martensite in high carbon steel under compressive stress and identified the phase transformation mechanism, from the macro to the nano level. We found at the early stage of plastic deformation hexagonal close-packed (HCP) martensite formation dominates, while higher compression loads trigger body-centred tetragonal (BCT) martensite formation. The combination of this phase transformation and strain hardening led to an increase in the hardness of high carbon steel of around 30%. This comprehensive characterisation of stress induced phase transformation could enable the precise control of the microstructures of high carbon martensitic steels, and hence their properties.

  13. Removal of Metal-Oxide Layers Formed on Stainless and Carbon Steel Surfaces by Excimer Laser Irradiation in Various Atmospheres

    SciTech Connect

    Kameo, Yutaka; Nakashima, Mikio; Hirabayashi, Takakuni

    2002-02-15

    To apply the laser ablation technique for decontamination of metal wastes contaminated with radioactive nuclides, the effect of irradiation atmospheres on removal of oxide layers on steel surfaces by laser ablation was studied. Based on the assumption that the absorption of laser light follows the Lambert-Beer law, ablation parameters, such as absorption length and threshold fluence for ablation, of sintered Fe{sub 2}O{sub 3} and stainless and carbon steels were measured in He, O{sub 2}, Kr, or SF{sub 6} atmospheres. The results indicated that SF{sub 6} was the most effective gas of all irradiation atmospheres studied for the exclusive removal of oxide layers formed on stainless and carbon steel samples in high-temperature pressurized water. Secondary ion mass spectroscopic measurement and scanning electron microscopic observation confirmed that no oxide layer existed on the steel samples after the exclusive removal with laser irradiation.

  14. The effect of water vapor on the corrosion of carbon steel at 65{degree}C

    SciTech Connect

    Gdowski, G.E.; Estill, J.C.

    1995-11-07

    AISI 1020 carbon steel was exposed to air at various relative humidities at 65{degrees}C. A ``critical relative humidity`` (CRH) of 75--85% was determined. The CRH is the transitional relative humidity where oxidation/corrosion changes from dry oxidation to aqueous film electrochemical corrosion. Short term testing suggests that aqueous film electrochemical corrosion results in the formation of an inner oxide of Fe{sub 3}O{sub 4}, and an outer oxide of a powdery Fe{sub 2}O{sub 3} and/or Fe{sub 2}O{sub 3}{center_dot}xH{sub 2}O.

  15. The effect of carbon concentration and plastic deformation on ultrasonic higher order elastic properties of steel

    NASA Technical Reports Server (NTRS)

    Heyman, J. S.; Allison, S. G.; Salama, K.

    1985-01-01

    The behavior of higher order elastic properties, which are much more sensitive to material state than are second order properties, has been studied for steel alloys AISI 1016, 1045, 1095, and 8620 by measuring the stress derivative of the acoustic natural velocity to determine the stress acoustic constants (SAC's). Results of these tests show a 20 percent linear variation of SAC's with carbon content as well as even larger variations with prestrain (plastic deformation). The use of higher order elastic characterization permits quantitative evaluation of solids and may prove useful in studies of fatigue and fracture.

  16. Arc spraying of nano-structured wire on carbon steel: examination of coating microstructures

    SciTech Connect

    Al Askandarani, A.; Hashmi, M. S. J.; Yilbas, B. S.

    2011-01-17

    Arc spraying of nano-structured wire (TAFA 95MX) onto carbon steel is carried out. The workpieces coated were heat treated at temperature similar to the operating temperature of the hot-path components of power gas turbines. The morphological and microstructural changes in the coating are examined using optical and Scanning Electron Microscope (SEM). The surface roughness and microhardness of the resulting coatings are measured. It is found that the formation of dimples like structure at surface increased the surface roughness of the coating. The microhardness of the resulting coating is significantly higher than the base material hardness. Heat treatment does not alter the microstructure and microhardness of the coating.

  17. Corrosion analysis of decommissioned carbon steel waste water tanks at Brookhaven National Laboratory

    SciTech Connect

    Soo, P.; Roberts, T.C.

    1995-07-01

    A corrosion analysis was carried out on available sections of carbon steels taken from two decommissioned radioactive waste water tanks at Brookhaven National Laboratory. One of the 100,000 gallon tanks suffered from a pinhole failure in the wall which was subsequently patched. From the analysis it was shown that this leak, and two adjacent leaks were initiated by a discarded copper heating coil that had been dropped into the tank during service. The failure mechanism is postulated to have been galvanic attack at points of contact between the tank structure and the coil. Other leaks in the two tanks are also described in this report.

  18. Carbon coated stainless steel as counter electrode for dye sensitized solar cells

    NASA Astrophysics Data System (ADS)

    Prakash, Shejale Kiran; Sharma, Rakesh K.; Roy, Mahesh S.; Kumar, Mahesh

    2014-10-01

    A new type of counter electrode for dye sensitized solar cells has been fabricated using a stainless steel sheet as substrate and graphite, graphene and multiwall carbon nanotubes as the catalytic material which applied by screen printing technique. The sheet resistances of the substrates and there influence on the dye sensitized solar cells has been studied. The fabricated counter electrodes i.e. SS-graphite, SS-graphene SS-MWCNT and SS-platinum were tested for their photovoltaic response in the form of dye sensitized solar cells.

  19. Carbon emissions due to deforestation for the production of charcoal used in Brazil’s steel industry

    NASA Astrophysics Data System (ADS)

    Sonter, Laura J.; Barrett, Damian J.; Moran, Chris J.; Soares-Filho, Britaldo S.

    2015-04-01

    Steel produced using coal generates 7% of global anthropogenic CO2 emissions annually. Opportunities exist to substitute this coal with carbon-neutral charcoal sourced from plantation forests to mitigate project-scale emissions and obtain certified emission reduction credits under the Kyoto Protocol’s Clean Development Mechanism. This mitigation strategy has been implemented in Brazil and is one mechanism among many used globally to reduce anthropogenic CO2 emissions; however, its potential adverse impacts have been overlooked to date. Here, we report that total CO2 emitted from Brazilian steel production doubled (91 to 182 MtCO2) and specific emissions increased (3.3 to 5.2 MtCO2 per Mt steel) between 2000 and 2007, even though the proportion of coal used declined. Infrastructure upgrades and a national plantation shortage increased industry reliance on charcoal sourced from native forests, which emits up to nine times more CO2 per tonne of steel than coal. Preventing use of native forest charcoal could have avoided 79% of the CO2 emitted from steel production between 2000 and 2007; however, doing so by increasing plantation charcoal supply is limited by socio-economic costs and risks further indirect deforestation pressures and emissions. Effective climate change mitigation in Brazil’s steel industry must therefore minimize all direct and indirect carbon emissions generated from steel manufacture.

  20. Measuring the Influence of Pearlite Dissolution on the Transient Dynamic Strength of Rapidly Heated Plain Carbon Steels

    NASA Astrophysics Data System (ADS)

    Mates, Steven; Stoudt, Mark; Gangireddy, Sindhura

    2016-07-01

    Carbon steels containing ferrite-pearlite microstructures weaken dramatically when pearlite dissolves into austenite on heating. The kinetics of this phase transformation, while fast, can play a role during dynamic, high-temperature manufacturing processes, including high-speed machining, when the time scale of this transformation is on the order of the manufacturing process itself. In such a regime, the mechanical strength of carbon steel can become time dependent. The present work uses a rapidly heated, high-strain-rate mechanical test to study the effect of temperature and time on the amount of pearlite dissolved and on the resulting transient effect on dynamic strength of a low and a high carbon (eutectoid) steel. Measurements indicate that the transient effect occurs for heating times less than about 3 s. The 1075 steel loses about twice the strength compared to the 1018 steel (85 MPa to 45 MPa) owing to its higher initial pearlite volume fraction. Pearlite dissolution is confirmed by metallographic examination of tested samples. Despite the different starting pearlite fractions, the kinetics of dissolution are comparable for the two steels, owing to the similarity in their initial pearlite morphology.

  1. Constitutive Modeling for Flow Behavior of Medium-Carbon Bainitic Steel and Its Processing Maps

    NASA Astrophysics Data System (ADS)

    Yang, Zhinan; Li, Yingnan; Li, Yanguo; Zhang, Fucheng; Zhang, Ming

    2016-09-01

    The hot deformation behavior of a medium-carbon bainitic steel was studied in a temperature range of 900-1100 °C and a strain rate range of 0.01-10 s-1. With increasing strain, the flow stress displays three tendencies: a continuous increase under most conditions and a peak stress with and without a steady-state region. Accurate constitutive modeling was proposed and exhibits a correlation coefficient of 0.984 and an average absolute relative error of 0.063 between the experimental and predicted stress values. The activation energy of the steel increased from 393 to 447 kJ/mol, when the strain increased from 0.1 to 0.4, followed by a slight fluctuation at higher strain. Finally, processing maps under different strains were constructed and exhibit a varied instability region with increasing strain. Microstructural observations show that a mischcrystal structure formed in the specimens that worked on the instability regions, which resulted from the occurrence of flow localization. Some deformation twins were also observed in certain specimens and were responsible for negative m-values. The optimum hot working processing parameters for the studied steel were 989-1012 °C, 0.01-0.02 s-1 and 1034-1066 °C, 0.07-0.22 s-1, and a full dynamic recrystallization structure with fine homogeneous grains could be obtained.

  2. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    NASA Astrophysics Data System (ADS)

    Fan, Yi; He, Yi; Luo, Pingya; Chen, Xi; Liu, Bo

    2016-04-01

    Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air-liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  3. Effects of LWR coolant environments on fatigue design curves of carbon and low-alloy steels

    SciTech Connect

    Chopra, O.K.; Shack, W.J.

    1998-03-01

    The ASME Boiler and Pressure Vessel Code provides rules for the construction of nuclear power plant components. Figures I-9.1 through I-9.6 of Appendix I to Section III of the code specify fatigue design curves for structural materials. While effects of reactor coolant environments are not explicitly addressed by the design curves, test data indicate that the Code fatigue curves may not always be adequate in coolant environments. This report summarizes work performed by Argonne National Laboratory on fatigue of carbon and low-alloy steels in light water reactor (LWR) environments. The existing fatigue S-N data have been evaluated to establish the effects of various material and loading variables such as steel type, dissolved oxygen level, strain range, strain rate, temperature, orientation, and sulfur content on the fatigue life of these steels. Statistical models have been developed for estimating the fatigue S-N curves as a function of material, loading, and environmental variables. The results have been used to estimate the probability of fatigue cracking of reactor components. The different methods for incorporating the effects of LWR coolant environments on the ASME Code fatigue design curves are presented.

  4. Crystallographic study of grain refinement in low and medium carbon steels

    NASA Astrophysics Data System (ADS)

    Li, Ming; Li, Jianmin; Qiu, Dong; Zheng, Qing; Wang, Geoff; Zhang, Ming-Xing

    2016-05-01

    In order to clarify and articulate the long-standing problems associated with the role of various compounds in grain refinement of as-cast steels, a comprehensive crystallographic study on grain refiners in a number of low carbon steels has been conducted using the edge-to-edge matching (E2EM) model, which has been successfully applied to explain and predict effective grain refiners in light metals. Five commonly investigated compounds, namely NbO, CeS, TiN, Ce2O3 and TiC, in steels were examined. According to the extent of crystallographic matching, the predicted grain refining potency of these five grain refiners is ranked in the order of NbO > CeS > TiN > Ce2O3 > TiC, which is consistent with previously reported experimental results. Four different orientation relationships between δ-ferrite and these grain refiners were predicted. One of them has been verified by previously published experimental data. The similarity and the advantages of the E2EM model over conventional Bramfitt's model were also discussed.

  5. Co-precipitation of copper and niobium carbide in a low carbon steel

    NASA Astrophysics Data System (ADS)

    Gagliano, Michael Scott

    Co-precipitation of niobium carbide and body-centered cubic (BCC) copper in ferrite was investigated as a high strength, low carbon, chromium-free alternative to conventional high performance structural steels that rely on a tempered martensitic microstructure. Theoretical nucleation and growth rate models for BCC copper and niobium carbide were constructed using calculated thermodynamic driving forces in conjunction with classical theories for the homogeneous nucleation and subsequent growth of coherent, spherical precipitates. The maximum calculated nucleation and growth rates for niobium carbide were found to be 1.0 x 106 nuclei/cm3s at 666°C and 1.0 nm/s at 836°C, respectively, for an austenitizing temperature of 1170°C. For BCC copper in ferrite, the maximum calculated nucleation and growth rates were determined to be 8.0 x 1015 nuclei/cm 3s at 612°C and 0.038 nm/s at 682°C, respectively, for all austenitizing temperatures. Three-dimensional atom probe (3DAP) microscopy revealed the presence of nano-scale BCC copper clusters in approximately the same number density predicted by the theoretical nucleation model. Using an experimentally determined "effective" activation energy for copper in iron, the normalized theoretical nucleation rate curve compared very well with the normalized hardness response after 5 minutes of aging and effectively described the experimental short-time aging behavior of a low carbon, niobium bearing steel. The size and morphological evolution as well as the growth and coarsening behavior of copper precipitates were investigated through conventional TEM during isothermal direct aging at 550°C for a niobium and niobium-free steel. Although niobium carbide precipitation was not characterized, niobium additions provided increased hardness upon direct aging and showed a much higher resistance to overaging, than a niobium-free steel, for long isothermal aging times. In both steels for aging times up to five hours, both 9R type and BCC

  6. The effect of post-exposure heat treatment on the hydrogen embrittlement of high carbon steel

    SciTech Connect

    Robinson, M.J.; Sharp, R.M.

    1985-10-01

    High carbon steel wires were loaded in tension to 79% ultimate tensile strength (UTS) and cathodically charged with hydrogen. The times to failure by hydrogen embrittlement (HE) were statistically analyzed to obtain the minimum incubation time and the mean time to failure. Electrochemical measurements of the mobile hydrogen content showed that baking the wires for 2 h at 200 C was effective in reducing the lattice hydrogen concentration to the same level as in uncharged material. Baking dramatically increased the embrittlement susceptibility of the high carbon wire, however, reducing both the minimum incubation time and the mean time to failure. These unexpected findings are explained by the effect of temperature on reversible and irreversible hydrogen trapping. Baking this material is believed to release hydrogen from relatively low energy innocuous traps and allow it to concentrate in traps with higher interaction energies. Upon reloading, these sites act as significant stress concentrators, leading to more rapid failure.

  7. A New XRD Method to Quantify Plate and Lath Martensites of Hardened Medium-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Luo, Quanshun

    2016-06-01

    This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First, the two martensites are assumed to have body-centered tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping {200} diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally, a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonization of the as-quenched martensites.

  8. Magnetic property variation in carbon steel and chrome-molybdenum steel as a function of uniaxial stress noncoaxial with the magnetic field (abstract)

    SciTech Connect

    Sablik, M.J. ); Kaminski, D.A.; Jiles, D.C.; Biner, S.B. )

    1993-05-15

    Magnescope[sup 1] magnetic measurements were made on carbon steel specimens ranging from 0.1--0.8 wt %C and on chrome-molybdenum steel specimens cut from electric power plant pipes previously in service. The carbon steel specimens were heat-treated using three procedures: (1) spheroidization, (2) quenching, and (3) quench and tempering. The specimens were subjected to uniaxial tension up to 40 ksi. The inspection head was aligned so that the magnetic field was oriented at different angles with respect to the stress axis. Magnetic properties (such as coercivity and maximum differential permeability) were extracted from digitized magnetic hysteresis loop measurements. Magnetic properties were studied as a function of stress at each angle of stress-field orientation. To our knowledge, such a comprehensive study of noncoaxial stress and field effects has never been accomplished before for such a wide variety of steel specimens. Results for the various materials are presented for different orientation angles and compared to numerical results from the noncoaxial magnetomechanical hysteresis model of Sablik [ital et] [ital al].[sup 2

  9. Constitutive Model Constants for Low Carbon Steels from Tension and Torsion Data

    NASA Astrophysics Data System (ADS)

    Brar, Nachhatter; Joshi, Vasant; Harris, Bryan

    2007-06-01

    Low carbon C1010 steel is characterized under tension and torsion to determine Johnson-Cook (J-C) strength model constants. Constitutive model constants are required as input to computer codes to simulate projectile (fragment) impact on structural components made of this material. J-C model constants (A, B, n, C, and m) for the alloy are determined from tension and torsion stress-strain data. Tension tests are performed at a strain rate of ˜1/s at room temperature. Tests at high strain rates are performed at high temperatures to 750^oC. J-C strength model constants determined from these data are: A=367 MPa, B=700 MPa, n=0.935, C=0.045, and m=0.643. Similar values for other low carbon steels (1006, 1008, and 1020) are compared. Torsion tests at quasi-static and high strain rates are performed at room and high temperatures. J-C model constants are evaluated from equivalent tensile stress-strain data obtained from torsion data using von Mises flow rule. These constants are compared to those determined from directly measured tensile data.

  10. Constitutive Model Constants for Low Carbon Steels from Tension and Torsion Data

    NASA Astrophysics Data System (ADS)

    Brar, N. S.; Joshi, V. S.; Harris, B. W.

    2007-12-01

    Low carbon C1010 steel is characterized under tension and torsion to determine Johnson-Cook (J-C) strength model constants. Constitutive model constants are required as input to computer codes to simulate projectile (fragment) impact on structural components made of this material. J-C model constants (A, B, n, C, and m) for the alloy are determined from tension and torsion stress-strain data. Reference tension tests are performed at a strain rate of ˜1/s at room temperature. Tests at high strain rates are performed at temperatures to 750 °C. Torsion tests at quasi-static and high strain rates are performed at both room and high temperatures. Equivalent plastic tensile stress-strain data are obtained from torsion data using von Mises flow rule and compared directly to measured tensile data. J-C strength model constants are determined from these data. Similar low carbon steels (1006, 1008, and 1020) have their J-C constants compared.

  11. Fatigue behavior of ultrafine grained medium Carbon steel processed by severe plastic deformation

    NASA Astrophysics Data System (ADS)

    Ruffing, C.; Ivanisenko, Yu; Kerscher, E.

    2014-08-01

    The endurance limit of materials has been observed to be significantly increased in materials with an ultrafine grained microstructure [1, 2]. As this effect, however, has not yet been investigated in steels, fatigue experiments of an unalloyed medium carbon steel with a carbon content of 0.45 wt.-%, which was treated by high pressure torsion (HPT) [3-5] at elevated temperature were carried out. The treatments were applied to discs which had different initial carbide morphologies and showed an increase of hardness after HPT by a factor of 1.75 - 3.2 compared to the initial states, whereby the amount of increase depends on the initial carbide morphology. The maximum hardness achieved was 810 HV. The discs were cut into fatigue specimens in the form of bars of the size of 4 mm x 1 mm x 600 gm. Until a hardness of 500 HV the endurance limits correspond linearly with the hardness. This is no longer the case at higher hardness values, where inherent and process-initiated flaws lead to lower fatigue limits. The maximum endurance limit exceeded 1050 MPa in 4-point-micro-bending and at a load ratio of R = 0.1. Fractography revealed different crack initiation sites like pre cracks and shear bands [6, 7] resulting from HPT or fisheye fractures initiated from non-metallic inclusions.

  12. Influence of severe plastic deformation on the structure and properties of ultrahigh carbon steel wire

    SciTech Connect

    Leseur, D R; Sherby, O D; Syn, C K

    1999-07-01

    Ultrahigh-carbon steel wire can achieve very high strength after severe plastic deformation, because of the fine, stable substructures produce. Tensile strengths approaching 6000 MPa are predicted for UHCS containing 1.8%C. This paper discusses the microstructural evolution during drawing of UHCS wire, the resulting strength produced and the factors influencing fracture. Drawing produces considerable alignment of the pearlite plates. Dislocation cells develop within the ferrite plates and, with increasing strain, the size normal to the axis ({lambda}) decreases. These dislocation cells resist dynamic recovery during wire drawing and thus extremely fine substructures can be developed ({lambda} < 10 nm). Increasing the carbon content reduces the mean free ferrite path in the as-patented wire and the cell size developed during drawing. For UHCS, the strength varies as {lambda}{sup {minus}5}. Fracture of these steels was found to be a function of carbide size and composition. The influence of processing and composition on achieving high strength in these wires during severe plastic deformation is discussed.

  13. Anaerobic Biodegradation of Alternative Fuels and Associated Biocorrosion of Carbon Steel in Marine Environments.

    PubMed

    Liang, Renxing; Aktas, Deniz F; Aydin, Egemen; Bonifay, Vincent; Sunner, Jan; Suflita, Joseph M

    2016-05-01

    Fuels that biodegrade too easily can exacerbate through-wall pitting corrosion of pipelines and tanks and result in unintentional environmental releases. We tested the biological stability of two emerging naval biofuels (camelina-JP5 and Fischer-Tropsch-F76) and their potential to exacerbate carbon steel corrosion in seawater incubations with and without a hydrocarbon-degrading sulfate-reducing bacterium. The inclusion of sediment or the positive control bacterium in the incubations stimulated a similar pattern of sulfate reduction with different inocula. However, the highest rates of sulfate reduction were found in incubations amended with camelina-JP5 [(57.2 ± 2.2)-(80.8 ± 8.1) μM/day] or its blend with petroleum-JP5 (76.7 ± 2.4 μM/day). The detection of a suite of metabolites only in the fuel-amended incubations confirmed that alkylated benzene hydrocarbons were metabolized via known anaerobic mechanisms. Most importantly, general (r(2) = 0.73) and pitting (r(2) = 0.69) corrosion were positively correlated with sulfate loss in the incubations. Thus, the anaerobic biodegradation of labile fuel components coupled with sulfate respiration greatly contributed to the biocorrosion of carbon steel. While all fuels were susceptible to anaerobic metabolism, special attention should be given to camelina-JP5 biofuel due to its relatively rapid biodegradation. We recommend that this biofuel be used with caution and that whenever possible extended storage periods should be avoided.

  14. Corrosion Testing of Carbon Steel in Oxalic Acid that Contains Dissolved Iron

    SciTech Connect

    Wiersma, Bruce J.; Mickalonis, John I.; Subramanian, Karthik H.

    2012-10-11

    Radioactive liquid waste has been stored in underground carbon steel tanks for nearly 60 years at the Savannah River Site. The site is currently in the process of removing the waste from these tanks in order to place it into vitrified, stable state for longer term storage. The last stage in the removal sequence is a chemical cleaning step that breaks up and dissolves metal oxide solids that cannot be easily pumped out of the tank. Oxalic acid (OA) will be used to chemically clean the tanks after waste retrieval is completed. The waste tanks at SRS were constructed from carbon steel materials and thus are vulnerable to corrosion in acidic media. In addition to structural impacts, the impact of corrosion on the hydrogen generated during the process must be assessed. Electrochemical and coupon immersion tests were used to investigate the corrosion mechanism at anticipated process conditions. The testing showed that the corrosion rates were dependent upon the reduction of the iron species that had dissolved in solution. Initial corrosion rates were elevated due to the reduction of the ferric species to ferrous species. At later times, as the ferric species depleted, the corrosion rate decreased. On the other hand, the hydrogen evolution reaction became more dominant.

  15. CORROSION TESTING OF CARBON STEEL IN OXALIC ACID CHEMICAL CLEANING SOLUTIONS

    SciTech Connect

    Wiersma, B.; Mickalonis, J.; Subramanian, K.; Ketusky, E.

    2011-10-14

    Radioactive liquid waste has been stored in underground carbon steel tanks for nearly 60 years at the Savannah River Site. The site is currently in the process of removing the waste from these tanks in order to place it into vitrified, stable state for longer term storage. The last stage in the removal sequence is a chemical cleaning step that breaks up and dissolves metal oxide solids that cannot be easily pumped out of the tank. Oxalic acid has been selected for this purpose because it is an effective chelating agent for the solids and is not as corrosive as other acids. Electrochemical and immersion studies were conducted to investigate the corrosion behavior of carbon steel in simulated chemical cleaning environments. The effects of temperature, agitation, and the presence of sludge solids in the oxalic acid on the corrosion rate and the likelihood of hydrogen evolution were determined. The testing showed that the corrosion rates decreased significantly in the presence of the sludge solids. Corrosion rates increased with agitation, however, the changes were less noticeable.

  16. Accidental Drop of a Carbon Steel/Lead Shipping Cask (HFEF 14) at Low Temperatures

    SciTech Connect

    Brian D. Hawkes; Michael E. Nitzel

    2007-08-01

    A shielded cask is used to transport radioactive materials between facilities at the Idaho National Laboratory. The cask was fabricated with an outer and inner shell of A36 carbon steel with lead poured in the annular space between the shells to provide radiation shielding. Carbon steel is known to be susceptible to low-temperature brittle fracture under impact loading. This paper will present the analysis results representing postulated transportation accidents during on-site transfers of the cask at subzero temperatures. The accident scenarios were based on a series of cask drops onto a rigid surface from a height of 1.83m (6 ft.) Finite element models of the cask and its contents were solved and post processed using the ABAQUS software. Each model was examined for failure to contain radioactive materials and/or significant loss of radiation shielding. Results of these analyses show that the body of the cask exhibits considerable ruggedness and will remain largely intact after the impact. There will be deformation of the main cask body with localized brittle failure of the cask outer shell and door structure. The cask payload outer waste can remains in the cask but will experience some permanent plastic deformation in each drop. It will not be deformed to the point where it will rupture, thus maintaining confinement of the can contents.

  17. ACCIDENTAL DROP OF A CARBON STEEL/LEAD SHIPPING CASK AT LOW TEMPERATURES

    SciTech Connect

    B. D. Hawkes; K. R. Durstine

    2007-07-01

    A shielded cask is used to transport radioactive materials between facilities. The cask was fabricated with an outer and inner shell of hot rolled low carbon steel. Lead was poured in the annular space between the shells to provide radiation shielding. Carbon steel is known to be susceptible to lowtemperature brittle fracture under impact loading. This paper will present the analysis results representing postulated transportation accidents during on-site transfers of the cask. The accident scenarios were based on a series of cask drops onto a rigid surface from a height of 6 ft assuming brittle failure of the cask shell at subzero temperatures. Finite element models of the cask and its contents were solved and post processed using ABAQUS software. Each model was examined for failure to contain radioactive materials and/or significant loss of radiation shielding. Results of these analyses show that the body of the cask exhibits considerable ruggedness and will remain largely intact after the impact. There will be deformation of the main cask body with localized brittle failure of the cask outer shell and components and but no complete penetration of the cask shielding. The cask payload outer waste can will experience some permanent plastic deformation in each drop, but will not be deformed to the point where it will rupture, thus maintaining confinement of the can contents.

  18. Corrosion of low carbon steel by microorganisms from the 'pigging' operation debris in water injection pipelines.

    PubMed

    Cote, Claudia; Rosas, Omar; Sztyler, Magdalena; Doma, Jemimah; Beech, Iwona; Basseguy, Régine

    2014-06-01

    Present in all environments, microorganisms develop biofilms adjacent to the metallic structures creating corrosion conditions which may cause production failures that are of great economic impact to the industry. The most common practice in the oil and gas industry to annihilate these biofilms is the mechanical cleaning known as "pigging". In the present work, microorganisms from the "pigging" operation debris are tested biologically and electrochemically to analyse their effect on the corrosion of carbon steel. Results in the presence of bacteria display the formation of black corrosion products allegedly FeS and a sudden increase (more than 400mV) of the corrosion potential of electrode immersed in artificial seawater or in field water (produced water mixed with aquifer seawater). Impedance tests provided information about the mechanisms of the interface carbon steel/bacteria depending on the medium used: mass transfer limitation in artificial seawater was observed whereas that in field water was only charge transfer phenomenon. Denaturing Gradient Gel Electrophoresis (DGGE) results proved that bacterial diversity decreased when cultivating the debris in the media used and suggested that the bacteria involved in the whole set of results are mainly sulphate reducing bacteria (SRB) and some other bacteria that make part of the taxonomic order Clostridiales.

  19. Effect of chloride content of molten nitrate salt on corrosion of A516 carbon steel.

    SciTech Connect

    Bradshaw, Robert W.; Clift, W. Miles

    2010-11-01

    The corrosion behavior of A516 carbon steel was evaluated to determine the effect of the dissolved chloride content in molten binary Solar Salt. Corrosion tests were conducted in a molten salt consisting of a 60-40 weight ratio of NaNO{sub 3} and KNO{sub 3} at 400{sup o}C and 450{sup o}C for up to 800 hours. Chloride concentrations of 0, 0.5 and 1.0 wt.% were investigated to determine the effect on corrosion of this impurity, which can be present in comparable amounts in commercial grades of the constituent salts. Corrosion rates were determined by descaled weight losses, corrosion morphology was examined by metallographic sectioning, and the types of corrosion products were determined by x-ray diffraction. Corrosion proceeded by uniform surface scaling and no pitting or intergranular corrosion was observed. Corrosion rates increased significantly as the concentration of dissolved chloride in the molten salt increased. The adherence of surface scales, and thus their protective properties, was degraded by dissolved chloride, fostering more rapid corrosion. Magnetite was the only corrosion product formed on the carbon steel specimens, regardless of chloride content or temperature.

  20. Qualification of diesel generator exhaust carbon steel piping to intermitted elevated temperatures

    SciTech Connect

    Ratiu, M.D.; Moisidis, N.T.

    1996-02-01

    The diesel generator exhaust piping, usually made up of carbon steel piping (e.g., ASME SA-106, SA-53), is subjected to successive short time exposures at elevated temperatures up to 1,000 F (538 C). A typical design of this piping, without consideration for creep-fatigue cumulative damage, is at least incomplete, if not inappropriate. Also, a design for creep-fatigue, usually employed for long-term exposure to elevated temperatures, would be too conservative and will impose replacement of the carbon steel piping with heat-resistant CrMo alloy piping. The existing ASME standard procedures do not explicitly provide acceptance criteria for the design qualification to withstand these intermittent exposures to elevated temperatures. The serviceability qualification proposed is based on the evaluation of equivalent full temperature cycles which are presumed/expected to be experienced by the exhaust piping during the design operating life of the diesel engine. The proposed serviceability analysis consists of: (a) determination of the permissible stress at elevated temperatures, and (b) estimation of creep-fatigue damage for the total expected cycles of elevated temperature exposures following the procedure provided in ASME Code Cases N-253-6 and N-47-28.

  1. Study of the Deburring Process for Low Carbon Steel by Plasma Electrolytic Oxidation

    NASA Astrophysics Data System (ADS)

    Li, Hongtao; Kan, Jinfeng; Jiang, Bailing; Liu, Yanjie; Liu, Zheng

    2016-08-01

    In an appropriate electrochemical environment, the discrete thermal electron emission could be induced in the micro area due to the uneven distribution of electron flux on the anode surface. Thus an oxygen molecule could be ionized at the liquid-solid interface after collision, and then oxygen plasma with distribution characteristics would be formed. The plasma electrolytic oxidation (PEO) could happen at the liquid-solid interface. In this work, the low carbon steel was used to study the deburring process by PEO at a high frequency (70000 Hz) pulse DC mode. Its burr height H from 3.23 mm to 0.04 mm was removed to form a smooth surface within 6 min. The values of corrosion potential and current density for the untreated sample were -0.667 V and 6.735×10-5 A/cm2, respectively. But for the treated sample, the corrosion potential and current density were relatively lower, -0.354 V and 1.19×10-7 A/cm2. Therefore, PEO was expected to be a new deburring method of carbon steel for the material processing field. supported by National Natural Science Foundation of China (No. 51571114) and Natural Science Foundation of Jiangsu Province, China (No. BK20130935)

  2. Study of the Deburring Process for Low Carbon Steel by Plasma Electrolytic Oxidation

    NASA Astrophysics Data System (ADS)

    Li, Hongtao; Kan, Jinfeng; Jiang, Bailing; Liu, Yanjie; Liu, Zheng

    2016-08-01

    In an appropriate electrochemical environment, the discrete thermal electron emission could be induced in the micro area due to the uneven distribution of electron flux on the anode surface. Thus an oxygen molecule could be ionized at the liquid-solid interface after collision, and then oxygen plasma with distribution characteristics would be formed. The plasma electrolytic oxidation (PEO) could happen at the liquid-solid interface. In this work, the low carbon steel was used to study the deburring process by PEO at a high frequency (70000 Hz) pulse DC mode. Its burr height H from 3.23 mm to 0.04 mm was removed to form a smooth surface within 6 min. The values of corrosion potential and current density for the untreated sample were ‑0.667 V and 6.735×10‑5 A/cm2, respectively. But for the treated sample, the corrosion potential and current density were relatively lower, ‑0.354 V and 1.19×10‑7 A/cm2. Therefore, PEO was expected to be a new deburring method of carbon steel for the material processing field. supported by National Natural Science Foundation of China (No. 51571114) and Natural Science Foundation of Jiangsu Province, China (No. BK20130935)

  3. Anaerobic Biodegradation of Alternative Fuels and Associated Biocorrosion of Carbon Steel in Marine Environments.

    PubMed

    Liang, Renxing; Aktas, Deniz F; Aydin, Egemen; Bonifay, Vincent; Sunner, Jan; Suflita, Joseph M

    2016-05-01

    Fuels that biodegrade too easily can exacerbate through-wall pitting corrosion of pipelines and tanks and result in unintentional environmental releases. We tested the biological stability of two emerging naval biofuels (camelina-JP5 and Fischer-Tropsch-F76) and their potential to exacerbate carbon steel corrosion in seawater incubations with and without a hydrocarbon-degrading sulfate-reducing bacterium. The inclusion of sediment or the positive control bacterium in the incubations stimulated a similar pattern of sulfate reduction with different inocula. However, the highest rates of sulfate reduction were found in incubations amended with camelina-JP5 [(57.2 ± 2.2)-(80.8 ± 8.1) μM/day] or its blend with petroleum-JP5 (76.7 ± 2.4 μM/day). The detection of a suite of metabolites only in the fuel-amended incubations confirmed that alkylated benzene hydrocarbons were metabolized via known anaerobic mechanisms. Most importantly, general (r(2) = 0.73) and pitting (r(2) = 0.69) corrosion were positively correlated with sulfate loss in the incubations. Thus, the anaerobic biodegradation of labile fuel components coupled with sulfate respiration greatly contributed to the biocorrosion of carbon steel. While all fuels were susceptible to anaerobic metabolism, special attention should be given to camelina-JP5 biofuel due to its relatively rapid biodegradation. We recommend that this biofuel be used with caution and that whenever possible extended storage periods should be avoided. PMID:27058258

  4. X-Ray measurement of lattice strains in textured low carbon steel under uniaxial loading

    NASA Astrophysics Data System (ADS)

    Chang, C. H.; Koo, Y. M.

    1995-03-01

    To examine the effect of relative crystallite misorientations on the inhomogeneous deformation behavior, lattice strains in the crystallites of a textured low-carbon steel are measured by an in situ X-ray diffraction method under uniaxial loading. Internal microstresses of the crystallites are also determined from the lattice strains measured along different directions of the crystallites. The low-carbon steel has the rolling texture of orientation relationship: {211}<01Ī>, {111}<2Ī<, and {100}<011>. Different lattice stress-strain curves are obtained from the different crystallite groups, which show dissimilarity in the proportionality constant between the stress and lattice strain and the elastic limit of each crystallite group. The external elastic limit can be calculated from averaging the individual lattice yield points of each crystallite groups. Triaxial stress states are developed in the crystallites in the entire range of the elastic and plastic regions during uniaxial loading. The residual stresses of the specimen unloaded at a strain level of about 3 pet are in a biaxial stress state.

  5. conversion electron Mössbauer study of low carbon steel polarized in aqueous sulfate solution containing sulfite in low concentration

    NASA Astrophysics Data System (ADS)

    Vértes, Cs.; Lakatos-Varsányi, M.; Vértes, A.; Kuzmann, E.; Meisel, W.; Gütlich, P.

    1992-04-01

    The passivation of low carbon steel was studied in aqueous solution of 0.5 M Na2SO4+0.001 M NaHSO3 at pH=3.5 and 6.5. The found major components at pH-3.5 were: γ-FeOOH and Fe3C, and also FeSO4.H2O could be identified on the surface of the low carbon steel as a minor component. At pH-6.5, the passive film contained only amorphous iron(III)-oxide or oxyhydroxide.

  6. Effects of carbon percentage, Stelmor cooling rate and laying head temperature on tensile strength gain in low carbon steels

    NASA Astrophysics Data System (ADS)

    Gade, Surya Prakash

    Low carbon steel wire rods are used to produce finished products such as fine wire, coat hangers, staples, and roofing nails. These products are subjected to excessively high work hardening rates during wire drawing process resulting in a variation in wire tensile strength. This research analyzes the effects of carbon percentage, StelmorRTM cooling rate and laying head temperature on the tensile strength gain in wire drawn low carbon steels using design of experiments. The probable reasons for variations in tensile strength gain are analyzed by observing the microstructural changes during experiments. Microstructural analysis was done extensively using optical microscope and Transmission Electron Microscope (TEM) and it was found that the tensile strength gain variation is mainly caused by the increase in the dislocation density in wire rod and wire due to high cooling rate and high laying head temperature, within the range considered. This research concludes that a low carbon wire rod can be produced with minimum tensile strength gain, lower dislocation density and finer ferrite grain size by maintaining a low cooling rate in the StelmorRTM cooling zone and low laying head temperature, which is the temperature at which the wire rod coils are laid on the Stelmor RTM deck. It is also concluded from the results of the present study that: (1) The lowest tensile strength gain is for NS 1006T-3 (0.07 wt.% Carbon) with low cooling rate of 14°F/s and low laying head temperature of 1500°F. (2) The highest tensile strength gain is for NS 1006T-3 with high cooling rate of 26°F/s and high laying head temperature of 1650°F. (3) The effect of StelmorRTM cooling rate and laying head temperature and their interaction are found to be the significant factors causing the variation in wire tensile strength gain. The StelmorRTM cooling rate has the most significant effect on tensile strength gain among the three factors. (4) The effect of carbon percentage on wire tensile strength

  7. Effect of calcium carbonate on low carbon steel corrosion behavior in saline CO2 high pressure environments

    NASA Astrophysics Data System (ADS)

    Tavares, Lisiane Morfeo; Costa, Eleani Maria da; Andrade, Jairo José de Oliveira; Hubler, Roberto; Huet, Bruno

    2015-12-01

    The CaCO3 influence on the corrosion properties of low carbon steel in aqueous solutions saturated with CO2 and NaCl at 80 °C and 15 MPa was investigated over time with respect to morphology, thickness, structure, chemical composition and corrosion rate. The corrosion product formed in CaCO3-based solution was a calcium-enriched siderite and the scales were thinner and more porous than the ones formed in solutions without CaCO3. The CaCO3 reduced the corrosion rate, but the scales produced in the presence of this compound presented depassivation followed by formation of pits during electrochemical measurements effectuated on corroded samples.

  8. Electrochemical Impedance Spectroscopy Study on Corrosion Protection of Acrylate Nanocomposite on Mild Steel Doped Carbon Nanotubes

    NASA Astrophysics Data System (ADS)

    Mahmud, M. R.; Akhir, M. M.; Shamsudin, M. S.; Afaah, A. N.; Aadila, A.; Asib, N. A. M.; Alrokayan, Salman A. H.; Khan, Haseeb A.; Harun, M. K.; Rusop, M.; Abdullah, S.

    2015-05-01

    Acrylate:carbon nanotubes (A:CNTs) nanocomposite thin film was prepared by sol- gel technique. The corrosion coating protection of acrylate:carbon nanotubes (CNTs) nanocomposite thin film has been coated on mild steel characterised by electrochemical impedance spectrometer (EIS) measurement and equivalent circuit model are employed to analyse coating impedance for corrosion protection. In this study, 3.5 w/v % sodium chloride (NaCl) solution was immersed the acrylate:carbon nanotubes nanocomposite thin film. As the results, the surface morphology were found that there formation of carbon nanotubes with good distribution on acrylate-based coating. From EIS measurement, A:CNTs nanocomposite thin film with 0.4 w/v % contain of CNTs was exhibited the highest coating impedance from Nyquist graph after immersed in sodium chloride solution and may provide the excellent corrosion protection. The Bode plots have shown the impedance is high at the beginning from the time at high frequency and slightly decreases with value of frequency become smaller.

  9. Characterization of dual-phase steel microstructure by combined submicrometer EBSD and EPMA carbon measurements.

    PubMed

    Pinard, Philippe T; Schwedt, Alexander; Ramazani, Ali; Prahl, Ulrich; Richter, Silvia

    2013-08-01

    Electron backscatter diffraction (EBSD) and electron probe microanalysis (EPMA) measurements are combined to characterize an industrial produced dual-phase steel containing some bainite fraction. High-resolution carbon mappings acquired on a field emission electron microprobe are utilized to validate and improve the identification of the constituents (ferrite, martensite, and bainite) performed by EBSD using the image quality and kernel average misorientation. The combination eliminates the ambiguity between the identification of bainite and transformation-induced dislocation zones, encountered if only the kernel average misorientation is considered. The detection of carbon in high misorientation regions confirms the presence of bainite. These results are corroborated by secondary electron images after nital etching. Limitations of this combined method due to differences between the spatial resolution of EBSD and EPMA are assessed. Moreover, a quantification procedure adapted to carbon analysis is presented and used to measure the carbon concentration in martensite and bainite on a submicrometer scale. From measurements on reference materials, this method gives an accuracy of 0.02 wt% C and a precision better than 0.05 wt% C despite unavoidable effects of hydrocarbon contamination.

  10. Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

    PubMed

    Mattila, Hannu-Petteri; Zevenhoven, Ron

    2014-03-01

    A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup.

  11. CO2 sequestration by mineral carbonation of steel slags under ambient temperature: parameters influence, and optimization.

    PubMed

    Ghacham, Alia Ben; Pasquier, Louis-César; Cecchi, Emmanuelle; Blais, Jean-François; Mercier, Guy

    2016-09-01

    This work focuses on the influence of different parameters on the efficiency of steel slag carbonation in slurry phase under ambient temperature. In the first part, a response surface methodology was used to identify the effect and the interactions of the gas pressure, liquid/solid (L/S) ratio, gas/liquid ratio (G/L), and reaction time on the CO2 removed/sample and to optimize the parameters. In the second part, the parameters' effect on the dissolution of CO2 and its conversion into carbonates were studied more in detail. The results show that the pressure and the G/L ratio have a positive effect on both the dissolution and the conversion of CO2. These results have been correlated with the higher CO2 mass introduced in the reactor. On the other hand, an important effect of the L/S ratio on the overall CO2 removal and more specifically on the carbonate precipitation has been identified. The best results were obtained L/S ratios of 4:1 and 10:1 with respectively 0.046 and 0.052 gCO2 carbonated/g sample. These yields were achieved after 10 min reaction, at ambient temperature, and 10.68 bar of total gas pressure following direct gas treatment.

  12. CO2 sequestration by mineral carbonation of steel slags under ambient temperature: parameters influence, and optimization.

    PubMed

    Ghacham, Alia Ben; Pasquier, Louis-César; Cecchi, Emmanuelle; Blais, Jean-François; Mercier, Guy

    2016-09-01

    This work focuses on the influence of different parameters on the efficiency of steel slag carbonation in slurry phase under ambient temperature. In the first part, a response surface methodology was used to identify the effect and the interactions of the gas pressure, liquid/solid (L/S) ratio, gas/liquid ratio (G/L), and reaction time on the CO2 removed/sample and to optimize the parameters. In the second part, the parameters' effect on the dissolution of CO2 and its conversion into carbonates were studied more in detail. The results show that the pressure and the G/L ratio have a positive effect on both the dissolution and the conversion of CO2. These results have been correlated with the higher CO2 mass introduced in the reactor. On the other hand, an important effect of the L/S ratio on the overall CO2 removal and more specifically on the carbonate precipitation has been identified. The best results were obtained L/S ratios of 4:1 and 10:1 with respectively 0.046 and 0.052 gCO2 carbonated/g sample. These yields were achieved after 10 min reaction, at ambient temperature, and 10.68 bar of total gas pressure following direct gas treatment. PMID:27236443

  13. The adsorption and inhibition effect of calcium lignosulfonate on Q235 carbon steel in simulated concrete pore solution

    NASA Astrophysics Data System (ADS)

    Wang, Yishan; Zuo, Yu; Zhao, Xuhui; Zha, Shanshan

    2016-08-01

    The corrosion inhibition of calcium lignosulfonate (CLS) for Q235 carbon steel in saturated Ca(OH)2 + 0.1 mol/L NaCl solution was studied by means of weight loss, polarization, fluorescence microscopy (FM), scanning electron microscopy/energy dispersive spectrometry (SEM/EDS), microscopic infrared spectral imaging (M-IR) and X-ray photoelectron spectroscopy (XPS). For the steel in simulated concrete pore solution (pH 12.6), an increase of Eb value and a decrease of icorr value occurred with different concentrations of CLS. The optimal content of CLS was 0.001 mol/L at which the inhibition rate was 98.86% and the Eb value increased to 719 mV after 10 h of immersion. In mortar solution and in reinforced concrete environment, CLS also showed good inhibition for steel. The preferential adsorption of CLS around pits was detected by M-IR. The result illustrates that at the early stage the adsorption of CLS was heterogeneous and CLS may have a competitive adsorption with chloride ions at the active sites, which would be beneficial for decreasing the susceptibility of pitting corrosion. After the pre-filming time, an intact adsorption CLS film formed on carbon steel surface. The adsorption between CLS and calcium presented as Casbnd Osbnd S bonds. The adsorption of CLS on carbon steel surface occurred probably by both physisorption and chemisorption.

  14. The evolution of ultrahigh carbon steels - from the Great Pyramids, to Alexander the Great, to Y2K

    SciTech Connect

    Wadsworth, J

    1999-10-01

    Hypereutectoid steels containing between about 1 and 2.1 wt%C, and now known as ultrahigh carbon steels (UHCS), have both a rich history (dating back to the time of Alexander the Great, i.e. {approximately} 300 BC) and an interesting, recent, technological period of development (from 1975 to the present). The connections between the modern UHCS and their ancient counterparts, and in particular Damascus steels, have received considerable attention. In addition to monolithic products, UHCS have also been used in both ancient and modern times in laminated composites. In the present paper, a summary of the modern development of UHCS and UHCS-containing laminates is given, and parallels are drawn with ancient materials. Also, ancient laminated composites containing other steels are described; controversial issues and a possible solution related to the age of such a laminate found in the Great Pyramid of Gizeh are discussed.

  15. Corrosive effect of carbon-fibre reinforced plastic on stainless-steel screws during implantation into man.

    PubMed

    Tayton, K

    1983-01-01

    The corrosion of stainless-steel screws used to fix carbon-fibre reinforced plastic (CFRP) plates to human fractures was compared with the corrosion on similar screws used to fix stainless-steel AO plates. Corrosive changes were noted in both sets of screws with similar frequency and severity; however, the stainless-steel plates were 'in situ' almost twice as long as the CFRP ones, showing that the corrosive changes occurred more rapidly on screws in contact with CFRP. Nevertheless, over the implantation time necessary for bone healing, corrosion was very mild and there is no clinical contra-indication to the use of stainless-steel and CFRP together in this particular application.

  16. Study of caffeine as corrosion inhibitors of carbon steel in chloride solution containing hydrogen sulfide using electrochemical impedance spectroscopy (EIS)

    NASA Astrophysics Data System (ADS)

    Solehudin, Agus; Berman, Ega Taqwali; Nurdin, Isdiriayani

    2015-09-01

    The corrosion behaviour of steel surface in the absence and presence of caffeine in 3.5% NaCl solution containing dissolved H2S gas is studied using electrochemical impedance spectroscopy (EIS). The experimental results of carbon steel corrosion in 3.5% NaCl solution containing 500 mg/l H2S at different caffeine concentrations showed that corrosion rate of carbon steel decreases with increasing of caffeine concentrations from 0 to 0,1 mmol/l. Whereas, the corrosion rate increase with increasing of caffeine concentrations from 1 to 10 mmol/l. It is clear that no inhibition efficiency increases with increasing inhibitor concentration. The optimum value of inhibition efficiency was 90% at a caffeine concentration of 0.1 mmol/l. This suggests that caffeine's performance as a corrosion inhibitor is more effective at a concentration of 0.1 mmol/l.

  17. The influence of temperature on the corrosion resistance of 10# carbon steel for refinery heat exchanger tubes

    NASA Astrophysics Data System (ADS)

    Xiu-qing, Xu; Zhen-quan, Bai; Yao-rong, Feng; Qiu-rong, Ma; Wen-zhen, Zhao

    2013-09-01

    Based on the corrosion problem of refinery heat exchanger tubes (10# carbon steel) in the course of using, the corrosion and electrochemical behaviors of 10# carbon steel in saline wastewater were investigated by means of autoclave test and electrochemical methods, respectively. The experiment results explained the formation mechanism of corrosion products film and indicated that the corrosion process of 10# steel in the corrosion medium with different temperature was divided into two parts: one was the formation of corrosion products below 50 ̊C, the other was the formation and dissolution of corrosion products film. The corrosion rate reached the maximum of 0.195 mm/a when the medium temperature was 60 ̊C.

  18. Effects of iron-reducing bacteria on carbon steel corrosion induced by thermophilic sulfate-reducing consortia.

    PubMed

    Valencia-Cantero, Eduardo; Peña-Cabriales, Juan José

    2014-02-28

    Four thermophilic bacterial species, including the iron-reducing bacterium Geobacillus sp. G2 and the sulfate-reducing bacterium Desulfotomaculum sp. SRB-M, were employed to integrate a bacterial consortium. A second consortium was integrated with the same bacteria, except for Geobacillus sp. G2. Carbon steel coupons were subjected to batch cultures of both consortia. The corrosion induced by the complete consortium was 10 times higher than that induced by the second consortium, and the ferrous ion concentration was consistently higher in iron-reducing consortia. Scanning electronic microscopy analysis of the carbon steel surface showed mineral films colonized by bacteria. The complete consortium caused profuse fracturing of the mineral film, whereas the non-iron-reducing consortium did not generate fractures. These data show that the iron-reducing activity of Geobacillus sp. G2 promotes fracturing of mineral films, thereby increasing steel corrosion.

  19. 78 FR 25253 - Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the People's Republic of China...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-30

    ... Administrative Reviews and Request for Revocation in Part, 77 FR 77017 (December 31, 2012) (``Initiation Notice''). The review covers 203 companies. See Initiation Notice, 77 FR at 77026-77029. On March 27, 2013, U.S... International Trade Administration Seamless Carbon and Alloy Steel Standard, Line, and Pressure From the...

  20. 75 FR 6183 - Certain Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe from the People's...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-02-08

    ... People's Republic of China: Initiation of Antidumping Duty Investigation, 74 FR 52744 (October 14, 2009... Pressure Pipe from the People's Republic of China: Postponement of Preliminary Determination of Antidumping... investigation on certain seamless carbon and alloy steel standard, line, and pressure pipe from the...

  1. 78 FR 72114 - Circular Welded Carbon Quality Steel Line Pipe From China; Institution of Five-Year Reviews

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-02

    ... Commission conducts under Title VII of the Act, or in internal audits and investigations relating to the... circular welded carbon quality steel line pipe from China (74 FR 4136). On May 13, 2009, the Department of... China (74 FR 22515). The Commission is conducting a review to determine whether revocation of the...

  2. 77 FR 32513 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-01

    ... Products From the Russian Federation, 64 FR 38642 (July 19, 1999). Upon the request of the petitioners, the... Carbon-Quality Steel Products From the Russian Federation, 64 FR 38626 (July 19, 1999). Likewise, the... Russia, 64 FR 46951 (August 27, 1999). The MOT was the predecessor to the Ministry of...

  3. 77 FR 45576 - Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-08-01

    ...: Certain Hot-Rolled Carbon Steel Flat Products From the People's Republic of China, 66 FR 59561 (November... Reviews and Request for Revocation in Part, 76 FR 82268 (December 30, 2011) (``Initiation Notice''). Those... from the People's Republic of China, 72 FR 30758, 30760 (June 4, 2007), unchanged in...

  4. 77 FR 5240 - Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan: Continuation of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-02-02

    ... Order; Light-Walled Welded Rectangular Carbon Steel Tubing From Taiwan, 54 FR 12467 (March 27, 1989). As... within a reasonably foreseeable time. See Light-Walled Rectangular Pipe and Tube From Taiwan, 77 FR 3497... of Five-Year (``Sunset'') Review, 76 FR 38613 (July 1, 2011) and Certain Pipe and Tube From...

  5. 76 FR 33204 - Certain Welded Carbon Steel Pipe and Tube From Turkey; Notice of Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-08

    ..., 75 FR 37759 (June 30, 2010) (``Review Initiation'').\\1\\ This review covers the Borusan Group \\2... Order; Welded Carbon Steel Standard Pipe and Tube Products From Turkey, 51 FR 17784 (May 15, 1986... Investigation; Opportunity to Request Administrative Review, 75 FR 23236 (May 3, 2010). On May 28, 2010,...

  6. 77 FR 32508 - Circular Welded Carbon Steel Pipes and Tubes From Turkey: Notice of Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-01

    ... Duty Administrative Reviews and Request for Revocation in Part, 76 FR 37781 (June 28, 2011) (``Review... Order; Welded Carbon Steel Standard Pipe and Tube Products From Turkey, 51 FR 17784 (May 15, 1986... Investigation; Opportunity to Request Administrative Review, 76 FR 24460 (May 2, 2011). \\6\\ See Letter...

  7. 76 FR 7810 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-11

    ... Results and Partial Rescission of Countervailing Duty Administrative Review, 74 FR 20923 (May 6, 2009... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court... amending the final results of the administrative review of the countervailing duty order on certain...

  8. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-22

    ... party group responses to its notice of institution (75 FR 16504, April 1, 2010) were adequate. A record... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United...-year reviews concerning the countervailing duty order on certain hot-rolled flat-rolled...

  9. 77 FR 41374 - Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of Court Decision Not in Harmony...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-13

    ... Review, 73 FR 31,961 (June 5, 2008) (Final Results). Consistent with the decision of the United States... Administrative Review and Rescission of Administrative Review in Part, 75 FR 27297, 27298 (May 14, 2010). Amended... International Trade Administration Certain Hot-Rolled Carbon Steel Flat Products From India: Notice of...

  10. 75 FR 47263 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-05

    ....'' \\1\\ See Initiation of Five-Year (``Sunset'') Review, 75 FR 16437 (April 1, 2010) (Notice of..., 75 FR 16437 (2010). Section 351.218(d)(1)(i) of the Department's regulations provides domestic... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the...

  11. 78 FR 73827 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From the Russian Federation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-09

    ... Certain Cut-to-Length Carbon Steel Plate from the Russian Federation, 68 FR 3859 (January 27, 2003... of the Antidumping Duty Suspension Agreement, 78 FR 61333 (October 3, 2013) and accompanying Decision... Russian Federation; Final Results of Antidumping Duty Administrative Review AGENCY: Enforcement...

  12. 76 FR 17381 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-29

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Final Results of the Sixteenth Administrative Review Correction In notice document 2011-6566 beginning on page 15291 in...

  13. 78 FR 59651 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-09-27

    ..., 74 FR 11082 (March 16, 2009) (``Final Results''), amended by Certain Corrosion- Resistant Carbon... Antidumping Duty Administrative Review, 74 FR 19199 (April 28, 2009) (amending with respect to Dongbu Steel Co... and the Republic of Korea: Revocation of Antidumping and Countervailing Duty Orders, 78 FR...

  14. 76 FR 54209 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-31

    ...The Department of Commerce (the Department) is conducting an administrative review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea (Korea) for the period of review (POR) January 1, 2009, through December 31, 2009. For information on the net subsidy for Hyundai HYSCO Ltd. (HYSCO), the company reviewed, see the......

  15. 76 FR 8345 - Certain Carbon Steel Butt-Weld Pipe Fittings From Brazil, Japan, Taiwan, Thailand, and the People...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-14

    ... International Trade Administration Certain Carbon Steel Butt-Weld Pipe Fittings From Brazil, Japan, Taiwan... Antidumping Duty Orders Correction In notice document 2011-2884 appearing on pages 7151-7152 in the issue of Wednesday, February 9, 2011, make the following correction: On page 7152, in the first column, in...

  16. 76 FR 78313 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-16

    ... COMMISSION Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam... that an industry in the United States is materially injured by reason of imports from India, Oman, the... of India, Oman, the United Arab Emirates, and Vietnam.\\2\\ \\1\\ The record is defined in sec....

  17. 76 FR 56797 - Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea; Revised...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-14

    ... for the conduct of the subject five-year reviews (76 FR 22725, April 22, 2011). Due to scheduling... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea;...

  18. 75 FR 20334 - Circular Welded Carbon Quality Steel Line Pipe from the People's Republic of China: Correction to...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-19

    ...'s Republic of China: Notice of Amended Final Determination Pursuant to Final Court Decision, 75 FR... China: Correction to Notice of Amended Final Determination Pursuant to Final Court Decision AGENCY... final determination pursuant to final court decision for circular welded carbon quality steel line...

  19. 77 FR 48965 - Certain Carbon Steel Butt-Weld Pipe Fittings From the People's Republic of China: Notice of Court...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-08-15

    ... Fair Value; Certain Carbon Steel Butt-Weld Pipe Fittings From the People's Republic of China, 57 FR... to Court Decision, 76 FR 4633 (January 26, 2011). DATES: Effective Date: August 15, 2012. FOR FURTHER... Administration, Department of Commerce. SUMMARY: On March 27, 2012, in King Supply Co. LLC v. United States,...

  20. Measurements of the corrosion of low-carbon steel drums under environmental conditions at Hanford: One-year test results

    SciTech Connect

    Duncan, D.R.; Bunnell, L.R.

    1995-05-01

    This report describes the methods used to expose low-carbon steel drums to atmospheric and soil corrosion and describes the methods used to examine specimens retrieved from both types of tests. These drums are being tested to meet requirements of radioactive waste storage for both low-level radioactive wastes and transuranic wastes.

  1. 77 FR 73674 - Circular Welded Carbon-Quality Steel Pipe From India, Oman, The United Arab Emirates, and Vietnam

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-11

    ... countervailing duty determination with respect to circular welded carbon-quality steel pipe from Vietnam (77 FR 64471, October 22, 2012), the Commission terminated investigation No. 701-TA-485 (77 FR 65712, October..., 2012 (77 FR 37711). The hearing was held in Washington, DC, on October 17, 2012, and all persons...

  2. 77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-30

    ... for Revocation in Part, 76 FR 61076 (October 3, 2011). The preliminary results of this review are... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  3. 75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-10

    ... for Revocation in Part, 74 FR 48224 (September 22, 2009). The preliminary results of this review were... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  4. 77 FR 67395 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-09

    ... these five-year reviews (77 FR 31877, May 30, 2012). As noted in the Commission's original scheduling... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for...

  5. 76 FR 21332 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-15

    ... for Revocation in Part, 75 FR 60076 (September 29, 2010). The preliminary results of this review are... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  6. 76 FR 19788 - Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-08

    ... determined on January 4, 2011 that it would conduct expedited reviews (76 FR 5205). The Commission... COMMISSION Carbon Steel Butt-Weld Pipe Fittings From Brazil, China, Japan, Taiwan, and Thailand... fittings from Brazil, China, Japan, Taiwan, and Thailand would be likely to lead to continuation...

  7. 77 FR 56809 - Certain Small Diameter Seamless Carbon and Alloy Steel Standard, Line, and Pressure Pipe From...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-14

    ..., and Pressure Pipe From Germany, 77 FR 54926 (September 6, 2012), and USITC Publication 4348 (August... external heat. Seamless carbon steel pressure pipe meeting the American Society for Testing and Materials... American Society of Mechanical Engineers (``ASME'') code stress levels. Alloy pipes made to ASTM standard...

  8. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-19

    ... Antidumping Duty Administrative Review and Extension of Time Limit for the Final Results, 75 FR 19369 (April... Carbon-Quality Steel Products from the Russian Federation, 65 FR 5510, 5518 (February 4, 2000) (Russian...: Assessment of Antidumping Duties, 68 FR 23954 (May 6, 2003). This clarification will apply to entries...

  9. 75 FR 19369 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-14

    ... Carbon Quality Steel Products from Brazil, 67 FR 11093 (March 12, 2002) (Antidumping Order). ] On March 2... Investigation; Opportunity To Request Administrative Review, 74 FR 9077 (March 2, 2009). In response, on March... and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 74 FR 5821...

  10. 76 FR 34044 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time Limits for the Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-10

    ... Countervailing Duty Administrative Reviews, 75 FR 73036 (November 29, 2010) (``Initiation Notice''). The..., 70 FR 24533 (May 10, 2005). The final results continue to be due 120 days after the publication of... International Trade Administration Carbon and Certain Alloy Steel Wire Rod From Mexico: Extension of Time...

  11. 77 FR 66954 - Carbon and Certain Alloy Steel Wire Rod From Mexico: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-08

    ... of Sales at Less Than Fair Value: Carbon and Certain Alloy Steel Wire Rod From Mexico, 67 FR 55800..., Trinidad and Tobago, and Ukraine, 67 FR 65945 (October 29, 2002), remains dispositive. On October 1, 2012... Rod from Mexico: Affirmative Final Determination of Circumvention of the Antidumping Duty Order, 77...

  12. 75 FR 62366 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-08

    ... Welded Carbon Steel ] Pipes and Tubes From Taiwan, 75 FR 32911 (June 10, 2010) (Preliminary Results...) of the Act. See Preliminary Results, 75 FR at 32913. Those results apply to these final results... accordance with section 773(a)(4) of the Act. See Preliminary Results, 75 FR 32913. Analysis of...

  13. 75 FR 28557 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Extension of Time Limit for Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-21

    ... Duty Administrative Review, 75 FR 18788 (April 13, 2010) (Preliminary Results). This administrative... Determination Deadlines Pursuant to the Tariff Act of 1930, As Amended, 70 FR 24533 (May 10, 2005). Accordingly... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Thailand: Extension of...

  14. 76 FR 56395 - Certain Welded Carbon Steel Pipe and Tube From Turkey: Notice of Extension of Time Limit for...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-13

    ..., 76 FR 33204 (June 8, 2011). The final results are currently due no later than October 6, 2011... International Trade Administration Certain Welded Carbon Steel Pipe and Tube From Turkey: Notice of Extension of... and tube from Turkey for the period May 1, 2009, through April 30, 2010. See Certain Welded...

  15. 75 FR 73033 - Circular Welded Carbon Steel Pipes and Tubes from Thailand: Amended Final Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-29

    ... Carbon Steel Pipes and Tubes From Thailand: Final Determination of Sales at Less Than Fair Value, 51 FR... Thailand: Final Results of Antidumping Duty Administrative Review, 75 FR 64696 (October 20, 2010). The... clarification, see Antidumping and Countervailing Duty Proceedings: Assessment of Antidumping Duties, 68...

  16. 76 FR 78612 - Certain Welded Carbon Steel Standard Pipes and Tubes From India: Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-19

    ... Administrative Reviews and Request for Revocation in Part, 76 FR 37781 (June 28, 2011) (Notice of Initiation...'' with a lowercase ``s'' instead of an uppercase ``s.'' See Notice of Initiation, 76 FR at 37783... International Trade Administration Certain Welded Carbon Steel Standard Pipes and Tubes From India:...

  17. 76 FR 3612 - Circular Welded Carbon Steel Pipes and Tubes From Taiwan; Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-20

    ... Antidumping and Countervailing Duty Administrative Reviews and Requests for Revocation in Part, 75 FR 37759... Taiwan: Notice of Partial Rescission of Antidumping Duty Administrative Review, 75 FR 70723 (November 18... International Trade Administration Circular Welded Carbon Steel Pipes and Tubes From Taiwan; Extension of...

  18. 75 FR 64696 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-20

    ... Carbon Steel Pipes and Tubes from Thailand: Final Determination of Sales at Less Than Fair Value, 51 FR... Administrative Review, 75 FR 18788 (April 13, 2010) (Preliminary Results). In the Preliminary Results, the...: Extension of Time Limit for Final Results of Antidumping Duty Administrative Review, 75 FR 28557 (May...

  19. 75 FR 69626 - Certain Welded Carbon Steel Standard Pipes and Tubes From India: Final Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-15

    ... Carbon Steel Standard Pipes and Tubes from India, 51 FR 17384 (May 12, 1986). These deposit requirements... Antidumping Duty Administrative Review, 75 FR 33578 (June 14, 2010) (Preliminary Results). The administrative... Final Results of Antidumping Duty Administrative Review, 75 FR 63439 (October 15, 2010). We...

  20. 77 FR 61738 - Circular Welded Carbon Steel Pipes and Tubes From Thailand: Final Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-11

    ... Antidumping Duty Order: Circular Welded Carbon Steel Pipes and Tubes From Thailand, 51 FR 8341 (January 27... FR 20782 (April 6, 2012). DATES: Effective Date: October 11, 2012. FOR FURTHER INFORMATION CONTACT... Proceedings: Assessment of Antidumping Duties, 68 FR 23954 (May 6, 2003). Cash Deposit Requirements...

  1. 75 FR 3896 - Certain Welded Carbon Steel Pipe and Tube from Turkey: Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-25

    ... tube from Turkey covering the period May 1, 2008, through April 30, 2009. See Initiation of Antidumping and Countervailing Duty Administrative Reviews and Request for Revocation in Part, 74 FR 30052 (June... International Trade Administration Certain Welded Carbon Steel Pipe and Tube from Turkey: Extension of...

  2. Erosion-corrosion for carbon steel in sweet production with sand: Modeling and experiments

    NASA Astrophysics Data System (ADS)

    Al-Mutahar, Faisal M.

    In the oil and gas production industry, carbon steel tubing and piping are susceptible to erosion-corrosion damage due to the erosive and corrosive nature of the flow. The combined effect of sand erosion and corrosion can be very significant. One form of erosion-corrosion of carbon steels occurs when impinging sand particles remove part or all of a protective iron carbonate (FeCO3) scale allowing corrosion rates to increase to bare metal rates. The role of a FeCO3 layer in reducing corrosion rates in sand-free environments has been studied by many investigators. However, the protection offered by FeCO3 scale when sand is produced is not well defined. A mechanistic approach for predicting metal loss due to sand erosion and CO2 corrosion of carbon steel was developed in the research presented in this thesis. The main contributions of the research were to develop: (1) a mechanistic model of the competition between FeCO 3 scale growth by precipitation and scale removal by erosion; (2) a procedure for predicting erosion-corrosion rates in oil and gas production and transportation systems; and, (3) a computer program to facilitate the prediction of the erosion-corrosion rates. Models from the literature for quantifying iron carbonate scale precipitation and growth rates, and diffusion rates of cathodic reactants and corrosion product species through iron carbonate scale were adapted to this purpose. The solid particle erosion resistance of FeCO3 scale produced under a range of environmental and flow conditions was characterized by direct impingement experiments. Dry and wet FeCO3 scales were subjected to direct impingement by sand at various impingement angles. Scales were pre-formed in a flow loop at 150-200°F (65-93°C), from 6.1-6.5 pH, and 2.4 bar CO2 pressure and then removed from the flow loop for direct impingement testing. The erosion pattern of the scale was characterized by scanning electron microscopy (SEM). Specimens with iron carbonate scale were partially

  3. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris

    PubMed Central

    Li, Yingchao; Feng, Hao; Liu, Zhiyong; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2015-01-01

    Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC) of carbon steels. MIC by sulfate reducing bacteria (SRB) is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD) both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry. PMID:26308855

  4. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris.

    PubMed

    Li, Huabing; Xu, Dake; Li, Yingchao; Feng, Hao; Liu, Zhiyong; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2015-01-01

    Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC) of carbon steels. MIC by sulfate reducing bacteria (SRB) is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD) both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry. PMID:26308855

  5. Extracellular Electron Transfer Is a Bottleneck in the Microbiologically Influenced Corrosion of C1018 Carbon Steel by the Biofilm of Sulfate-Reducing Bacterium Desulfovibrio vulgaris.

    PubMed

    Li, Huabing; Xu, Dake; Li, Yingchao; Feng, Hao; Liu, Zhiyong; Li, Xiaogang; Gu, Tingyue; Yang, Ke

    2015-01-01

    Carbon steels are widely used in the oil and gas industry from downhole tubing to transport trunk lines. Microbes form biofilms, some of which cause the so-called microbiologically influenced corrosion (MIC) of carbon steels. MIC by sulfate reducing bacteria (SRB) is often a leading cause in MIC failures. Electrogenic SRB sessile cells harvest extracellular electrons from elemental iron oxidation for energy production in their metabolism. A previous study suggested that electron mediators riboflavin and flavin adenine dinucleotide (FAD) both accelerated the MIC of 304 stainless steel by the Desulfovibrio vulgaris biofilm that is a corrosive SRB biofilm. Compared with stainless steels, carbon steels are usually far more prone to SRB attacks because SRB biofilms form much denser biofilms on carbon steel surfaces with a sessile cell density that is two orders of magnitude higher. In this work, C1018 carbon steel coupons were used in tests of MIC by D. vulgaris with and without an electron mediator. Experimental weight loss and pit depth data conclusively confirmed that both riboflavin and FAD were able to accelerate D. vulgaris attack against the carbon steel considerably. It has important implications in MIC failure analysis and MIC mitigation in the oil and gas industry.

  6. Carbon and steel surfaces modified by Leptothrix discophora SP-6: characterization and implications.

    PubMed

    Nguyen, Tuan Anh; Lu, Yuzhuo; Yang, Xinghong; Shi, Xianming

    2007-12-01

    Leptothrix discophora SP-6, a type of manganese(Mn)-oxidizing bacteria, has been known to accumulate Mn oxides from the aqueous environment and thus play a key role in microbiologically influenced corrosion by increasing the electrochemical potential of steel and other metals. Similarly, this bacterium was found to modify the surface of glassy carbon in aqueous solution and increase its potential (i.e., ennoblement). In the latter case, biomineralized Mn oxides can be used as cathodic reactants for a new generation of microbial fuel cells featuring a biocathode. In this preliminary study, factors affecting the biofilm formation and biomineralization processes were examined. The inflow of air into the culture medium was found essential to sustain the ennoblement of substrate electrodes. The OCP and FESEM/EDS data indicated that a smoother initial substrate surface generally led to better ennoblement. Polarizing the carbon electrode at +500 mV(SCE) for 15 min was found to facilitate the ennoblement on carbon electrodes, and so did coating it with a poly(L-lysine) layer. Independent of substrate material, initial surface roughness, and pretreatment, there were three parameters in the EIS equivalent circuit that correlated well with the OCP indicating the level of ennoblement by L. discophora SP-6, i.e., electrolyte resistance, double-layer capacitance, and low-frequencies capacitance. These fascinating findings merit further investigation as they may shed light on the fundamental bacteria/substrate interactions and help advance the knowledge base needed forthe engineering applications. PMID:18186327

  7. Carbon and steel surfaces modified by Leptothrix discophora SP-6: characterization and implications.

    PubMed

    Nguyen, Tuan Anh; Lu, Yuzhuo; Yang, Xinghong; Shi, Xianming

    2007-12-01

    Leptothrix discophora SP-6, a type of manganese(Mn)-oxidizing bacteria, has been known to accumulate Mn oxides from the aqueous environment and thus play a key role in microbiologically influenced corrosion by increasing the electrochemical potential of steel and other metals. Similarly, this bacterium was found to modify the surface of glassy carbon in aqueous solution and increase its potential (i.e., ennoblement). In the latter case, biomineralized Mn oxides can be used as cathodic reactants for a new generation of microbial fuel cells featuring a biocathode. In this preliminary study, factors affecting the biofilm formation and biomineralization processes were examined. The inflow of air into the culture medium was found essential to sustain the ennoblement of substrate electrodes. The OCP and FESEM/EDS data indicated that a smoother initial substrate surface generally led to better ennoblement. Polarizing the carbon electrode at +500 mV(SCE) for 15 min was found to facilitate the ennoblement on carbon electrodes, and so did coating it with a poly(L-lysine) layer. Independent of substrate material, initial surface roughness, and pretreatment, there were three parameters in the EIS equivalent circuit that correlated well with the OCP indicating the level of ennoblement by L. discophora SP-6, i.e., electrolyte resistance, double-layer capacitance, and low-frequencies capacitance. These fascinating findings merit further investigation as they may shed light on the fundamental bacteria/substrate interactions and help advance the knowledge base needed forthe engineering applications.

  8. Fractography of the high temperature hydrogen attack of a medium carbon steel

    NASA Technical Reports Server (NTRS)

    Nelson, H. G.; Moorhead, R. D.

    1976-01-01

    Results are reported for an experimental study of the microscopic fracture processes associated with hydrogen attack of a commercially produced plain carbon steel in a well-controlled high-temperature hydrogen environment of high purity. In the experiments, sheet samples were exposed to laboratory-grade hydrogen at a pressure of 3.5 MN/sq m and a temperature of 575 C. The fractography of gas-filled fissures and failed tension specimens is analyzed in an effort to identify any predominant microstructural defect associated with fissure formation, the prevalent modes of fracture, and the contribution of gas-filled fissures to the overall failure process. It is found that the tensile properties of the examined steel were significantly degraded after as few as 136 hr of exposure to a high-purity hydrogen atmosphere at 575 C; that the yield strength, ultimate strength, and elongation at fracture were all reduced progressively with increasing exposure time; and that the yield and ultimate strengths were reduced more than 40% after 408 hr while elongation was reduced to less than 2%.

  9. Evaluation of proposed natural corrosion inhibitors for X-52 carbon steel in ethanol media

    NASA Astrophysics Data System (ADS)

    Oliveira, Rafael F.

    This work describes the testing performed for corrosion control actions for X-52 carbon steel in ethanol media by using inhibitors, the following compounds were included: linalyl formate, linalyl acetate, linalyl butyrate, citronellyl acetate and 1-pentylallyl acetate. The experiments were performed in an electrochemical 3 electrode system with an X-52 steel rotating cylinder electrode (RCE) with rotational speed adjusted to 130 RPM. The system was deaerated by bubbling nitrogen gas into the ethanol solution. The Electrochemical Impedance Spectroscopy (EIS) technique was used to characterize the metal/electrolyte interface. Experimental testing was performed in anhydrous ethanol solution with 5 mM or 10 mM of one inhibitor. Surface analyses for the corroded surfaces were obtained by scanning electron microscopy (SEM) and White light interferometry (WLI). The results suggest that linalyl formate promotes the highest corrosion inhibition efficiency at 10 mM, followed by citronellyl acetate and linalyl butyrate. At this concentration, 1-pentylallyl acetate and linalyl acetate have not promoted corrosion inhibition. At a concentration of 5 mM, linalyl formate, linalyl acetate and linalyl butyrate promoted high inhibition efficiencies during the first hours but none was able to promote a longer protection than one day, possibly due to chemical degradation, chemical reactions and/or reduced surface coverage. The linalyl formate is considered the best chemical for inhibition purposes, especially at the concentration of 10 mM.

  10. MICROSTRUCTURE IN ADIABATIC SHEAR BANDS IN A PEARLITIC ULTRAHIGH CARBON STEEL

    SciTech Connect

    Syn, C K; Lesuer, D R; Sherby, O D

    2003-09-22

    Adiabatic shear bands, obtained in compression deformation at a strain rate of 4000 s{sup -1}, in a pearlitic 1.3%C steel, were investigated. Shear-bands initiated at 55% compression deformation with the width of the band equal to 14 {micro}m. Nano-indentor hardness of the shear band was 11.5 GPa in contrast to the initial matrix hardness of 3.5 GPa. The high strength of the shear band is attributed to its creation from two sequential events. First, large strain deformation, at a high strain rate, accompanied by adiabatic heating, led to phase transformation to austenite. Second, retransformation upon rapid cooling occurred by a divorced eutectoid transformation. The result is a predicted microstructure consisting of nano-size carbide particles within a matrix of fine ferrite grains. It is proposed that the divorced eutectoid transformation occurs in iron-carbon steels during high rate deformation in ball milling, ball drop tests and in commercial wire drawing.

  11. Decontamination and decarburization of stainless and carbon steel by melt refining

    SciTech Connect

    Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Webber, D.; Paolini, D.J.; Weldon, T.A.

    1996-09-05

    With many nuclear reactors and facilities being decommissioned in the next ten to twenty years the concern for handling and storing Radioactive Scrap Metal (RSM) is growing. Upon direction of the DOE Office of Environmental Restoration and Waste Management, Lockheed Idaho Technology Company (LITCO) is developing technologies for the conditioning of spent fuels and high-level wastes for interim storage and repository acceptance, including the recycling of Radioactive Scrap Metals (RSM) for beneficial reuse with the DOE complex. In February 1993, Montana Tech of the University of Montana was contracted to develop and demonstrate technologies for the decontamination of stainless steel RSM. The general objectives of the Montana Tech research program included conducting a literature survey, performing laboratory scale melt refining experiments to optimize decontaminating slag compositions, performing an analysis of preferred melting techniques, coordinating pilot scale and commercial scale demonstrations, and producing sufficient quantities of surrogate-containing material for all of the laboratory, pilot and commercial scale test programs. Later on, the program was expanded to include decontamination of carbon steel RSM. Each research program has been completed, and results are presented in this report.

  12. Separation processes for recovering alloy steels from grinding sludge: Supercritical carbon dioxide extraction and aqueous cleaning

    SciTech Connect

    Fu, H.; Matthews, M.A.

    1999-04-01

    Two separation processes have been developed to remove contaminants (cutting oil with trace phosphorus additive) from high-speed steel grinding sludge. One process uses an aqueous surfactant washing technique, and the second process uses supercritical carbon dioxide (SCCO{sub 2}) extraction. Bench-scale aqueous washings have shown that the required phosphorus removal is easily obtained, but a sufficient oil removal is more difficult. The experimental results also indicate a strong dependence of the aqueous washing efficiency on the choice of a suitable surfactant. A mass transfer model is used to simulate a semi-continuous washing process. SCCO{sub 2} extraction at 80 C and 340 atm shows that approximately 80% of the oil can be removed from the sludge during a 60-minute process to produce a batch of recyclable steel, and that the phosphorus removal also reaches the required level. A linear desorption model is used to describe the irreversible desorption of oil from the solid phase into the CO{sub 2} phase, and the simulated results agree very well with the experimental data.

  13. Flow Behavior and Processing Maps of a Low-Carbon Steel During Hot Deformation

    NASA Astrophysics Data System (ADS)

    Yang, Xiawei; Li, Wenya

    2015-12-01

    The hot isothermal compression tests of a low-carbon steel containing 0.20 pct C were performed in the temperature range of 973 K to 1273 K (700 °C to 1000 °C) and at the strain rate range of 0.001 to 1 s-1. The results show that the flow stress is dependent on deformation temperature and strain rate (decreasing with increasing temperature and/or increasing with increasing strain rate). The flow stress predicted by Arrhenius-type and artificial neural network models were both in a good agreement with experimental data, while the prediction accuracy of the latter is better than the former. A processing map can be obtained by superimposing an instability map on a power dissipation map. Finally, an FEM model was successfully established to simulate the compression test process of this steel. The processing map combined with the FEM model can be very beneficial to solve the problems of residual stress, distortion, and flow instability of components.

  14. Microstructural evolution in a low carbon steel during cold rolling and subsequent annealing.

    PubMed

    Ghassemali, E; Kermanpur, A; Najafizadeh, A

    2010-09-01

    Cold rolling with subsequent annealing of lath martensite structure could lead to the formation of nanostructures in low carbon steels. In the present work, the microstructural evolution of a 0.13% C steel during this process was studied. The specimens were austenitized at 950 degrees C followed by quenching in ice-brine to get martensitic structure. The quenched samples were aged at 200 degrees C for 30 min. These specimens were cold rolled up to 90% reduction in thickness without any intermediate annealing and then annealed at the temperatures from 400 to 600 degrees C. Scanning and transmission electron microscopy and color metallography was used to investigate the microstructure. Microscopic investigations showed that a multiphase nanostructure composed of equiaxed ferrite grains with the mean grain size of about 188 nm and small blocks of tempered martensite can be achieved under annealing at 400 degrees C for 90 min. Formation of the nanostructure was discussed from the viewpoint of characteristics of the martensite starting structure. Fragmentation of martensite lathes in cold rolling stage play an important role on recrystallization at annealing stage to get the ultrafine structure.

  15. Quantification of the Solidification Microstructure in Continuously-Cast High-Carbon Steel Billets

    NASA Astrophysics Data System (ADS)

    Ganguly, Suvankar; Choudhary, S. K.

    2009-06-01

    In this work, an attempt has been made to investigate the relationship between the cast microstructure and solidification variables in industrial scale, continuously-cast (CC) high-carbon steel billets. Toward these, theoretical and experimental studies are undertaken to predict the evolution of dendrite arm spacing (DAS) in the columnar zone of CC billets. Several billet samples collected from the continuous casting shop of Tata Steel are used to characterize the solidification microstructure, and interdendritic arm spacings (both primary and secondary) are measured. Macrostructural examination of the billet samples indicates predominantly columnar structure in all billets. Dendrite arm spacings vary over a wide range indicating nonuniform secondary cooling. A mathematical model is also developed to describe the relationship between dendrite structures and solidification parameters. The model considers the effect of change of volume on solidification and provides a quantitative estimation of variation of DAS as a function of distance from the product surface. Results predicted by the mathematical model are compared with the experimental measurements and good agreement can be observed in this regard, thereby establishing the authenticity of the proposed formulation.

  16. The effect of ultrasonics on the strength properties of carbon steel processed by cold plastic deformation

    NASA Technical Reports Server (NTRS)

    Atanasiu, N.; Dragan, O.; Atanasiu, Z.

    1974-01-01

    A study was made of the influence of ultrasounds on the mechanical properties of OLT 35 carbon steel tubes cold-drawn on a plug ultrasonically activated by longitudinal waves. Experimental results indicate that: 1. The reduction in the values of the flow limit and tensile strength is proportional to the increase in acoustic energy introduced into the material subjected to deformation. 2. The diminution in influence of ultrasounds on tensile strength and flow rate that is due to an increased degree of deformation is explained by a reduction in specific density of the acoustic energy at the focus of deformation. 3. The relations calculated on the basis of the variation in the flow limit and tensile strength as a function of acoustic energy intensity was verified experimentally.

  17. The effect of temperature on the average volume of Barkhausen jump on Q235 carbon steel

    NASA Astrophysics Data System (ADS)

    Guo, Lei; Shu, Di; Yin, Liang; Chen, Juan; Qi, Xin

    2016-06-01

    On the basis of the average volume of Barkhausen jump (AVBJ) vbar generated by irreversible displacement of magnetic domain wall under the effect of the incentive magnetic field on ferromagnetic materials, the functional relationship between saturation magnetization Ms and temperature T is employed in this paper to deduce the explicit mathematical expression among AVBJ vbar, stress σ, incentive magnetic field H and temperature T. Then the change law between AVBJ vbar and temperature T is researched according to the mathematical expression. Moreover, the tensile and compressive stress experiments are carried out on Q235 carbon steel specimens at different temperature to verify our theories. This paper offers a series of theoretical bases to solve the temperature compensation problem of Barkhausen testing method.

  18. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect

    Lam, P; Robert Sindelar, R; Thad Adams, T

    2007-04-18

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  19. LITERATURE SURVEY OF GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS

    SciTech Connect

    Lam, P; Andrew Duncan, A; Robert Sindelar, R; Thad Adams, T

    2009-04-27

    Literature survey has been performed for a compendium of mechanical properties of carbon and low alloy steels following hydrogen exposure. The property sets include yield strength, ultimate tensile strength, uniform elongation, reduction of area, threshold stress intensity factor, fracture toughness, and fatigue crack growth. These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  20. ELECTROCHEMICAL STUDIES ON THE CORROSION OF CARBON STEEL IN OXALIC ACID CLEANING SOLUTIONS

    SciTech Connect

    Wiersma, B; John Mickalonis, J

    2007-10-08

    The Savannah River Site (SRS) will disperse or dissolve precipitated metal oxides as part of radioactive waste tank closure operations. Previously SRS has utilized oxalic acid to accomplish this task. Since the waste tanks are constructed of carbon steel, a significant amount of corrosion may occur. Although the total amount of corrosion may be insignificant for a short contact time, a significant amount of hydrogen may be generated due to the corrosion reaction. Linear polarization resistance and anodic/cathodic polarization tests were performed to investigate the corrosion behavior during the process. The effect of process variables such as temperature, agitation, aeration, sample orientation, light as well as surface finish on the corrosion behavior were evaluated. The results of the tests provided insight into the corrosion mechanism for the iron-oxalic acid system.

  1. Oleic acid-grafted chitosan/graphene oxide composite coating for corrosion protection of carbon steel.

    PubMed

    Fayyad, Eman M; Sadasivuni, Kishor Kumar; Ponnamma, Deepalekshmi; Al-Maadeed, Mariam Al Ali

    2016-10-20

    An anticorrosion coating film based on the formation of nanocomposite coating is reported in this study. The composite consisted of chitosan (green matrix), oleic acid, and graphene oxide (nano filler). The nanocomposite coating was arranged on the surface of carbon steel, and the corrosion resistance was monitored using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP). Compared to the pure chitosan (CS) coating, the corrosion resistance of oleic acid-modified chitosan/graphene oxide film (CS/GO-OA) is increased by 100 folds. Since the well-dispersed smart grafted nanolayers delayed the penetration rate of corrosive species and thus maintained long term anticorrosive stability which is correlated with hydrophobicity and permeability.

  2. Carbon steel flanges and welds evaluation on HF-alkylation unit

    SciTech Connect

    Peiiuela, L.; Chirinos, J.

    1999-11-01

    In 1995, there were two failures in the 20,000 BPD HF Alky unit at the Amuay Refinery causing a shutdown of the unit. The failures occurred in one flange and one weld in the depropanizer charge carbon steel pipe, containing propane, isobutane and anhydrous hydrofluoric acid at 190 F (88 C) and 321psig (22.5 Kg/cm{sup 2}). Examination showed severe uniform corrosion at the inside surface of the flange while the adjacent elbow showed minimal corrosion loss. The other failure showed preferential attack in the weld without corrosion loss in the pipe components. A complete evaluation of the Alky plant was necessary to identify other lines in similar conditions that could cause future emergency shutdown of the unit. An extensive on stream inspection program was performed on critical lines of the unit. This paper summarizes the results and conclusions of this evaluation.

  3. Oleic acid-grafted chitosan/graphene oxide composite coating for corrosion protection of carbon steel.

    PubMed

    Fayyad, Eman M; Sadasivuni, Kishor Kumar; Ponnamma, Deepalekshmi; Al-Maadeed, Mariam Al Ali

    2016-10-20

    An anticorrosion coating film based on the formation of nanocomposite coating is reported in this study. The composite consisted of chitosan (green matrix), oleic acid, and graphene oxide (nano filler). The nanocomposite coating was arranged on the surface of carbon steel, and the corrosion resistance was monitored using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PP). Compared to the pure chitosan (CS) coating, the corrosion resistance of oleic acid-modified chitosan/graphene oxide film (CS/GO-OA) is increased by 100 folds. Since the well-dispersed smart grafted nanolayers delayed the penetration rate of corrosive species and thus maintained long term anticorrosive stability which is correlated with hydrophobicity and permeability. PMID:27474635

  4. Method for studying stabilization of localized corrosion on carbon steel by sulfate-reducing bacteria

    SciTech Connect

    Campaignolle, X.; Crolet, J.L.

    1997-06-01

    Initiation of a corrosion pit in plain carbon steel (CS) was simulated by preconditioning a small area and a larger concentric area as an anode and cathode, respectively. Preconditioning was achieved by applying a galvanic current between the electrodes. During this initial step, the effect of sulfate-reducing bacteria (SRB) on resulting polarization of this artificial galvanic cell was investigated. The previously conditioned electrodes then were left short-circuited, and the naturally flowing galvanic current was measured using a zero-resistance ammeter. In the presence of SRB biofilms, an active and naturally stable galvanic cell was achieved. In sterile conditions, the coupling current either was unstable or very low. This technique was aimed at studying risk factors linking bacterial contamination to the onset of rapid pitting corrosion.

  5. Rigidity and retention of carbon fibre versus stainless steel root canal posts.

    PubMed

    Purton, D G; Love, R M

    1996-07-01

    Two of the main requirements of a root canal post are that it is rigid so as to resist flexing under functional load, and that it is well retained in the root. This study compared these properties in two different 1-mm diameter root canal posts--smooth carbon fibre posts (Endopost) and serrated stainless steel posts (Parapost). Ten posts of each type were tested for rigidity in a three-point bend test. Ten posts of each type were cemented with resin cement into the roots of endodontically treated, extracted teeth. The tensile force required to remove the posts was recorded. The Paraposts proved to be significantly more rigid under load (P < 0.001) and significantly more strongly retained in the tooth roots (P < 0.005). The Parapost appears to be a mechanically superior post for the restoration of root-filled teeth with narrow diameter root canals. PMID:9206443

  6. Effect of Asymmetric Rolling on Plastic Anisotropy of Low Carbon Steels during Simple Shear Tests

    SciTech Connect

    Gracio, J. J.; Vincze, G.; Panigrahi, B. B.; Kim, H. J.; Barlat, F.; Rauch, E. F.; Yoon, J. W.

    2010-06-15

    Simple shear tests are performed on low carbon steel pre-deformed in conventional, asymmetric and orthogonal-asymmetric rolling. The simple-shear tests were carried out at 0 deg. , 45 deg. and 135 deg. with respect to the previous rolling direction. For a reduction ratio of 15%, a transient stagnation in the hardening rate is observed at reloading for all changes in strain path. The shear stress level, the hardening rate and extent of the plateau appear to be insensitive to the preliminary applied rolling conditions. After a reduction ratio of 50%, plastic instability was detected at reloading for all the changes of strain path and rolling conditions studied. A specific heat treatment was then designed allowing the material to become ductile after rolling while retaining the fine microstructure and therefore the high strength. Promising results were obtained essentially for 45 deg. shear tests.

  7. Bonding Mechanisms in Resistance Microwelding of 316 Low-Carbon Vacuum Melted Stainless Steel Wires

    NASA Astrophysics Data System (ADS)

    Khan, M. I.; Kim, J. M.; Kuntz, M. L.; Zhou, Y.

    2009-04-01

    Resistance microwelding (RMW) is an important joining process used in the fabrication of miniature instruments, such as electrical and medical devices. The excellent corrosion resistance of 316 low-carbon vacuum melted (LVM) stainless steel (SS) wire makes it ideal for biomedical applications. The current study examines the microstructure and mechanical properties of crossed resistance microwelded 316LVM wire. Microtensile and microhardness testing was used to analyze the mechanical performance of welds, and fracture surfaces were examined using scanning electron microscopy. Finally, a bonding mechanism is proposed based on optimum joint breaking force (JBF) using metallurgical observations of weld cross sections. Moreover, comparisons with RMWs of Ni, Au-plated Ni, and SUS304 SS wire are discussed.

  8. Initiation and growth of mesa corrosion attack during CO{sub 2} corrosion of carbon steel

    SciTech Connect

    Nyborg, R.

    1998-12-31

    The initiation and development of mesa corrosion attack during CO{sub 2} corrosion of carbon steel has been studied in flow loop experiments performed at 80 C and pH 5.8. Video recordings of growing mesa attacks have been performed in a test section with a glass window in the corrosion loop. These observations have shown that the mesa attack can grow both laterally and in depth below a lid of original corrosion film before the film is torn away stepwise by the flow. Possible mechanisms for initiation of mesa corrosion attack are discussed based on the observations from the video recordings. Mesa attacks can result from several small local attacks growing together into one large mesa attack.

  9. Surface Integrity in Grinding Medium Carbon Steel with Miniature Electroplated Monolayer cBN Wheel

    NASA Astrophysics Data System (ADS)

    Vashista, Meghanshu; Kumar, Shobhit; Ghosh, Amitava; Paul, Soumitra

    2010-12-01

    An experimental study was undertaken to investigate the role of process parameters on grindability of medium carbon steel with particular emphasis on surface integrity. Grinding with miniature monolayer electroplated cBN wheels provided compressive residual stress throughout the experimental domain unlike conventional grinding. This can be attributed to desirable temperature control as the wheel takes away substantial part of grinding heat flux owing to its better thermal conductivity. Micromagnetic or Barkhausen Noise (BN) parameters correlated linearly with the residual stress indicating its applicability in assessing surface integrity of cBN ground products. Increase in maximum grit depth of cut ( h m) provided more grain elongation and surface hardness due to more chip load during chip formation.

  10. CRACK TIP OPENING DISPLACEMENT AND ANGLE FOR A GROWING CRACK IN CARBON STEEL

    SciTech Connect

    LAM, POH-SANG

    2005-01-18

    The crack tip opening displacements and angles (CTOD/CTOA) are calculated with finite element method based on the test data of a set of constraint-dependent J-R curves for A285 carbon steel. The values of the CTOD/CTOA are initially high at initiation, but rapidly decrease to a nearly constant value. When the common practice is adopted by using only the constant part of CTOD/CTOA as the fracture criterion, the crack growth behavior is shown to be severely underestimated. However, with a bilinear form of CTOD/CTOA fracture criterion which approximates the initial non-constant portion, the experimental load vs. crack extension curves can be closely predicted. Furthermore, it is demonstrated that the CTOD/CTOA is crack tip constraint dependent. The values of CTOD/CTOA for specimens with various ratios of crack length to specimen width (a/W) are reflected by the J-R curves and their slopes.

  11. Field-dependent neutron depolarization study of the ferrite formation in medium-carbon steels

    SciTech Connect

    Te Velthuis, S.G.E.; Van Dijk, N.H.; Rekveldt, M.T.; Sietsma, J.; Van Der Zwaag, S.

    2000-03-14

    Neutron depolarization experiments have been performed on the ferrite and pearlite phase transformations of the medium-carbon C60 and C35 steels. The interaction of the polarized neutron beam with the ferromagnetic ferrite grains gives information on the mean magnetization and the magnetic correlation length. From these parameters the ferrite fraction and the mean ferrite grain size are determined in situ as a function of time and temperature during the phase transformation. The applied magnetic field was varied periodically in order to record a full hysteresis curve of the magnetization, which gives essential information on the microstructure of the ferromagnetic ferrite grains. The field dependence of the mean particle size during the early stages of the pearlite formation is a strong indication of multi-domain behavior, which is absent in the austenite-ferrite transformation and at the end of the pearlite formation.

  12. Influence of high deformation on the microstructure of low-carbon steel

    NASA Astrophysics Data System (ADS)

    Popa, Florin; Chicinaş, Ionel; Frunză, Dan; Nicodim, Ioan; Banabic, Dorel

    2014-03-01

    Low-carbon steel sheets DC04 used in the automotive industry were subjected to cold rolling for thickness reduction from 20% to 89%. The desired thickness was achieved by successive reductions using a rolling mill. The influence of thickness reduction on the microstructure was studied by scanning electron microscopy. Microstructure evolution was characterized by the distortion of grains and the occurrence of the oriented grain structure for high cold work. A mechanism of grain restructuring for high cold work was described. The occurrence of voids was discussed in relation with cold work. The evolution of voids at the grain boundaries and inside the grains was also considered. To characterize the grain size, the Feret diameter was measured and the grain size distribution versus cold work was discussed. The chemical homogeneity of the sample was also analyzed.

  13. An Adaptive PID Controller for Reinforcement of Carbon Steel:Performance Analysis using MATLAB Simulink

    NASA Astrophysics Data System (ADS)

    Sumathi, Ramakrishnan; Usha, Mahalingam

    2012-03-01

    dent on the grain size and percentage of volume fraction recrystallization. In this Paper, a new approach for controlling microstructure development during hot working process by percentage of volume fraction recrystallization is proposed. Here two different methods are employed. One of the approaches is based on the Optimal Control theory and involves the developing of state space models to describe the material behavior and the mechanics of the process. This approach is applied to obtain the desired percentage of volume fraction recrystallization of '1' from an initial value of '0'. The standard Arrehenious equation of 0.3% carbon steel is utilized to obtain an optimal deformation path such that the percentage of volume fraction recrystallization should be 1. The plant model is developed and an appropriate optimality criterion is selected to maintain strain, strain rate and temperature. The state-space model together with an optimality criterion is used to control the percentage of volume fraction recrystallization using Linear Quadrat

  14. Corrosion Inhibition of Carbon Steel by New Thiophene Azo Dye Derivatives in Acidic Solution

    NASA Astrophysics Data System (ADS)

    El-Haddad, Mahmoud N.; Fouda, A. S.; Mostafa, H. A.

    2013-08-01

    Inhibition of carbon steel corrosion in 2 M hydrochloric acid (HCl) solution by thiophene azo dye derivatives were studied using weight loss, electrochemical frequency modulation (EFM), and atomic absorption techniques. The experimental data suggest that the inhibition efficiency increases with increasing inhibitors concentration in presence of 103 μM potassium iodide (KI). This is due to synergistic effect. Thus, the experimental results suggested that the presence of these anions in the solution stabilized the adsorption of inhibitors molecules on the metal surface and improved the inhibition efficiency. The results of EFM experiments are a spectrum of current response as a function of frequency. The corrosion rate and Tafel parameters can be obtained with measurement by analyzing the harmonic frequencies. The adsorption of the inhibitors on metal surface obeys the Langmuir adsorption isotherm. The surface of metal examined using Fourier transform infrared and ultraviolet spectroscopy. Quantum chemical calculations were carried out and relations between computed parameters and experimental inhibition efficiency were discussed.

  15. Corrosion Behavior of Carbon Steel with Hmta Inhibitor in Pickling Process

    NASA Astrophysics Data System (ADS)

    Liu, D.; Huang, L. P.

    In this investigation, attempts have been made to study the inhibitive effect of hexamethylenetetramine (HMTA) on carbon steel in 10% HCl (mass%) by weight loss, potentiodynamic polarization, EIS, and AFM. Results indicate that inhibition efficiency (IE) of HMTA increases with the increase in pickling immersion time from 10 to 60 min, and IE also increases with the increase in temperature. At higher temperatures (80°C), the IE values are higher and almost independent of pickling time. HMTA can be adsorbed on the surface of metal and reduce the corrosion rate of metal. HMTA is a kind of mixed inhibitor and can retard both the anodic dissolution and cathodic hydrogen evolution reactions independently. IE increases with the concentration of HMTA. Electrochemistry measurement shows that adsorption follows the Langmuir isotherm and the value of free energies of adsorption (ΔGads) is < 0, so the adsorption process can occur automatically. AFM analyses show HMTA can affect the surface roughness and protect metal.

  16. Carbon diffusion and phase transformations during gas carburizing of high-alloyed stainless steels: Experimental study and theoretical modeling

    NASA Astrophysics Data System (ADS)

    Turpin, T.; Dulcy, J.; Gantois, M.

    2005-10-01

    Gas carburizing of high-alloyed stainless steels increases surface hardness, as well as the overall mechanical characteristics of the surface. The growth of chromium-rich carbides during carbon transfer into the steel causes precipitation hardening in the surface, but decreases the chromium content in solid solution. In order to maintain a good corrosion resistance in the carburized layer, the stainless steel composition and the carburizing process need to be optimized. To limit the experimental work, a methodology using software for modeling the thermodynamic and kinetic properties in order to simulate carbon diffusion and phase transformations during gas carburizing is presented. Thermodynamic calculations are initially used to find the optimum parameters ( T, carbon wt pct, etc.) in order to maintain the highest Cr and Mo contents in the austenitic solid solution. In a second step, kinetic calculations using the diffusion-controlled transformations (DICTRA) software are used to predict how the amount of the different phases varies and how the carbon profile in the steel changes as a function of time during the process. Experimental carbon profiles were determined using a wavelength-dispersive spectrometer for electron-probe microanalysis (WDS-EPMA), while carbide compositions were measured by energy-dispersive spectroscopy_X (EDS_X) analyses. A good agreement between calculated and experimental values was observed for the Fe-13Cr-5Co-3Ni-2Mo-0.07C and the Fe-12Cr-2Ni-2Mo-0.12C (wt pct) martensitic stainless steels at 955 °C and 980 °C.

  17. Effect of dynamic monotonic and cyclic loading on fracture behavior for Japanese carbon steel pipe STS410

    SciTech Connect

    Kinoshita, Kanji; Murayama, Kouichi; Ogata, Hiroyuki

    1997-04-01

    The fracture behavior for Japanese carbon steel pipe STS410 was examined under dynamic monotonic and cyclic loading through a research program of International Piping Integrity Research Group (EPIRG-2), in order to evaluate the strength of pipe during the seismic event The tensile test and the fracture toughness test were conducted for base metal and TIG weld metal. Three base metal pipe specimens, 1,500mm in length and 6-inch diameter sch.120, were employed for a quasi-static monotonic, a dynamic monotonic and a dynamic cyclic loading pipe fracture tests. One weld joint pipe specimen was also employed for a dynamic cyclic loading test In the dynamic cyclic loading test, the displacement was controlled as applying the fully reversed load (R=-1). The pipe specimens with a circumferential through-wall crack were subjected four point bending load at 300C in air. Japanese STS410 carbon steel pipe material was found to have high toughness under dynamic loading condition through the CT fracture toughness test. As the results of pipe fracture tests, the maximum moment to pipe fracture under dynamic monotonic and cyclic loading condition, could be estimated by plastic collapse criterion and the effect of dynamic monotonic loading and cyclic loading was a little on the maximum moment to pipe fracture of the STS410 carbon steel pipe. The STS410 carbon steel pipe seemed to be less sensitive to dynamic and cyclic loading effects than the A106Gr.B carbon steel pipe evaluated in IPIRG-1 program.

  18. Anaerobic hydrocarbon and fatty acid metabolism by syntrophic bacteria and their impact on carbon steel corrosion.

    PubMed

    Lyles, Christopher N; Le, Huynh M; Beasley, William Howard; McInerney, Michael J; Suflita, Joseph M

    2014-01-01

    The microbial metabolism of hydrocarbons is increasingly associated with the corrosion of carbon steel in sulfate-rich marine waters. However, how such transformations influence metal biocorrosion in the absence of an electron acceptor is not fully recognized. We grew a marine alkane-utilizing, sulfate-reducing bacterium, Desulfoglaeba alkanexedens, with either sulfate or Methanospirillum hungatei as electron acceptors, and tested the ability of the cultures to catalyze metal corrosion. Axenically, D. alkanexedens had a higher instantaneous corrosion rate and produced more pits in carbon steel coupons than when the same organism was grown in syntrophic co-culture with the methanogen. Since anaerobic hydrocarbon biodegradation pathways converge on fatty acid intermediates, the corrosive ability of a known fatty acid-oxidizing syntrophic bacterium, Syntrophus aciditrophicus was compared when grown in pure culture or in co-culture with a H2-utilizing sulfate-reducing bacterium (Desulfovibrio sp., strain G11) or a methanogen (M. hungatei). The instantaneous corrosion rates in the cultures were not substantially different, but the syntrophic, sulfate-reducing co-culture produced more pits in coupons than other combinations of microorganisms. Lactate-grown cultures of strain G11 had higher instantaneous corrosion rates and coupon pitting compared to the same organism cultured with hydrogen as an electron donor. Thus, if sulfate is available as an electron acceptor, the same microbial assemblages produce sulfide and low molecular weight organic acids that exacerbated biocorrosion. Despite these trends, a surprisingly high degree of variation was encountered with the corrosion assessments. Differences in biomass, initial substrate concentration, rates of microbial activity or the degree of end product formation did not account for the variations. We are forced to ascribe such differences to the metallurgical properties of the coupons.

  19. Anaerobic hydrocarbon and fatty acid metabolism by syntrophic bacteria and their impact on carbon steel corrosion

    PubMed Central

    Lyles, Christopher N.; Le, Huynh M.; Beasley, William Howard; McInerney, Michael J.; Suflita, Joseph M.

    2014-01-01

    The microbial metabolism of hydrocarbons is increasingly associated with the corrosion of carbon steel in sulfate-rich marine waters. However, how such transformations influence metal biocorrosion in the absence of an electron acceptor is not fully recognized. We grew a marine alkane-utilizing, sulfate-reducing bacterium, Desulfoglaeba alkanexedens, with either sulfate or Methanospirillum hungatei as electron acceptors, and tested the ability of the cultures to catalyze metal corrosion. Axenically, D. alkanexedens had a higher instantaneous corrosion rate and produced more pits in carbon steel coupons than when the same organism was grown in syntrophic co-culture with the methanogen. Since anaerobic hydrocarbon biodegradation pathways converge on fatty acid intermediates, the corrosive ability of a known fatty acid-oxidizing syntrophic bacterium, Syntrophus aciditrophicus was compared when grown in pure culture or in co-culture with a H2-utilizing sulfate-reducing bacterium (Desulfovibrio sp., strain G11) or a methanogen (M. hungatei). The instantaneous corrosion rates in the cultures were not substantially different, but the syntrophic, sulfate-reducing co-culture produced more pits in coupons than other combinations of microorganisms. Lactate-grown cultures of strain G11 had higher instantaneous corrosion rates and coupon pitting compared to the same organism cultured with hydrogen as an electron donor. Thus, if sulfate is available as an electron acceptor, the same microbial assemblages produce sulfide and low molecular weight organic acids that exacerbated biocorrosion. Despite these trends, a surprisingly high degree of variation was encountered with the corrosion assessments. Differences in biomass, initial substrate concentration, rates of microbial activity or the degree of end product formation did not account for the variations. We are forced to ascribe such differences to the metallurgical properties of the coupons. PMID:24744752

  20. Cavitation erosion resistance of two steels with the same percentage of Chromium and Nickel but different Carbon content

    NASA Astrophysics Data System (ADS)

    Bordeasu, I.; Popoviciu, M. O.; Mitelea, I.; Ghiban, B.; Ghiban, N.

    2014-03-01

    Hydraulic machinery repair works necessitate new materials with improved cavitation erosion resistance and simultaneously good welding properties. The present paper is concerned with the behavior at cavitation of two steels with close contents of chromium (approximately 12%) and nickel (approximate 6%) but with different carbon content (for the first 0.1% C and the second 0.036% C). The reduced carbon content is necessary for an easy welding repair work. As a result of the different chemical content, as is shown by the Schäffler diagram, the steel containing 0.1% C has a structure formed by 60% austenite and 40% martensite while those with 0.036% C has completely martensitic structure. The laboratory tests were done in two vibratory devices one with piezoelectric crystals, respecting the ASME G32-2010 Standard and the other a magnetostrictive vibratory device with nickel tube. The evaluation of the cavitation resistance was obtained with the help of cavitation erosion characteristic curves MDE (t) and MDER (t). For analyzing the steel degradation, the eroded areas were also subjected to microscopic investigations. The results show that the steel with 0.1% C has better cavitation erosion behavior than that of the steel with 0.036% C.

  1. Effect of heating rate on intercritical annealing of low-carbon cold-rolled steel

    NASA Astrophysics Data System (ADS)

    Thomas, Larrin

    A study was performed on the effect of heating rate on transformations during intercritical annealing of cold-rolled low-carbon sheet steels. Two sets of experiments were developed: 1) a series of alloys (1020, 1019M, 15B25) with two different cold reductions (nominally 40 and 60 pct) were heated at different rates and transformation temperatures were determined using analysis of dilatometry and metallography of intercritically annealed samples, allowing the study of the impact of composition and cold work on transformation behavior with different heating rates. 2) A cold-rolled C-Mn-Nb steel was tested with different heating rates selected for different degrees of recrystallization during austenite formation to test the impact of ferrite recrystallization on austenite formation. Heat treated samples were analyzed with SEM, EBSD, dilatometry, and microhardness to study the changes in transformation behavior. The results of this study were extended by adding step heating tests, heat treatments with an intercritical hold, and secondary ion mass spectrometry (SIMS) measurements of Mn distribution. Austenite transformation temperatures increased logarithmically with heating rate. Greater degrees of cold work led to reduced transformation temperatures across all heating rates because the energy of cold work increased the driving force for austenite formation. The relative effects of alloying additions on transformation temperatures remained with increasing heating rate. Rapid heating minimized ferrite recrystallization and pearlite spheroidization. Austenite formation occurred preferentially in recovered ferrite regions as opposed to recrystallized ferrite boundaries. Martensite was evenly distributed in slowly heated steels because austenite formed on recrystallized, equiaxed, ferrite boundaries. With rapid heating, austenite formed in directionally-oriented recovered ferrite which increased the degree of banding. The greatest degree of banding was found with

  2. Fundamental studies of hydrogen attack in carbon-0.5molybdenum steel and weldments applied in petroelum and petrochemical industries

    NASA Astrophysics Data System (ADS)

    Liu, Peng

    High temperature hydrogen attack (HTHA) is a form of surface decarburization, internal decarburization, and/or intergranular cracking in steels exposed to high temperature (>400°F) and high hydrogen pressure. Hydrogen attack is an irreversible process which can cause permanent damage resulting in degradation of mechanical properties and failures such as leakage, bursting, fire, and/or explosion. The continuous progression of hydrogen attack in C-0.5Mo steel and weldments below the C-0.5Mo Nelson Curve has caused a significant concern for the integrity and serviceability of C-0.5Mo steel utilized for pressure vessels and piping in the petroleum refinery and petrochemical industries. A state-of-the-art literature review was implemented to provide a comprehensive overview of the published research efforts on hydrogen attack studies. The evolution of "Nelson Curves" for carbon steel, C-0.5Mo, and Cr-Mo steels was historically reviewed in regard to design applications and limitations. Testing techniques for hydrogen attack assessment were summarized under the categories of hydrogen exposure testing, mechanical evaluation, and dilatometric swelling testing. In accord with the demands of these industries, fundamental studies of hydrogen attack in C-0.5Mo steel and weldments were accomplished in terms of quantitative methodologies for hydrogen damage evaluation; hydrogen damage assessment of service exposed weldments and autoclave exposed materials; effects of carbon and alloying elements, heat treatments, hot and cold working, welding processes and postweld heat treatment (PWHT) on hydrogen attack susceptibility; development of continuous cooling transformation (CCT) diagrams for C-0.5Mo base metals and the coarse grained heat-affected zone (CGHAZ); carbide evaluation for the C-0.5Mo steel after service exposure and heat treatment; methane evolution by the reaction of hydrogen and carbides; hydrogen diffusion and methane pressure through the wall thickness of one

  3. Characterization of a carbon fiber reinforced polymer repair system for structurally deficient steel piping

    NASA Astrophysics Data System (ADS)

    Wilson, Jeffrey M.

    This Dissertation investigates a carbon fiber reinforced polymer repair system for structurally deficient steel piping. Numerous techniques exist for the repair of high-pressure steel piping. One repair technology that is widely gaining acceptance is composite over-wraps. Thermal analytical evaluations of the epoxy matrix material produced glass transition temperature results, a cure kinetic model, and a workability chart. These results indicate a maximum glass transition temperature of 80°C (176°F) when cured in ambient conditions. Post-curing the epoxy, however, resulted in higher glass-transition temperatures. The accuracy of cure kinetic model presented is temperature dependent; its accuracy improves with increased cure temperatures. Cathodic disbondment evaluations of the composite over-wrap show the epoxy does not breakdown when subjected to a constant voltage of -1.5V and the epoxy does not allow corrosion to form under the wrap from permeation. Combustion analysis of the composite over-wrap system revealed the epoxy is flammable when in direct contact with fire. To prevent combustion, an intumescent coating was developed to be applied on the composite over-wrap. Results indicate that damaged pipes repaired with the carbon fiber composite over-wrap withstand substantially higher static pressures and exhibit better fatigue characteristics than pipes lacking repair. For loss up to 80 percent of the original pipe wall thickness, the composite over-wrap achieved failure pressures above the pipe's specified minimum yield stress during monotonic evaluations and reached the pipe's practical fatigue limit during cyclical pressure testing. Numerous repairs were made to circular, thru-wall defects and monotonic pressure tests revealed containment up to the pipe's specified minimum yield strength for small diameter defects. The energy release rate of the composite over-wrap/steel interface was obtained from these full-scale, leaking pipe evaluations and results

  4. Effect of Shot Peening on Surface Chracteristics of Carbon Steel with Different Heat Treatments

    NASA Astrophysics Data System (ADS)

    Harada, Yasunori; Yakura, Ryota

    2011-01-01

    The shot peening process is one of the surface treatments. The peening effects are characterized by the fact that the surface layer undergoes large plastic deformation due to the collision of shots. This action imparts compressive residual stress on the surface, thus improving the fatigue life of the component. Therefore, this process has been utilized in order to improve the performance of engineering components. Researchers have been found a number of new phenomena in the shot peening process. It is well known that the peening effects are greatly influenced by the processing history or the thermal history of material. The hardness near the surface of the deformed material or heat treated material was often decreased by shot peening. Presently, little is known about the relation between hardness of the shot peened surface and the processing history of materials. In the present study, the effects of shot peening conditions on the surface characteristics of medium carbon steels with different heat treatments were investigated. In the experiment, the shot peening process was performed with an air-type machine using cast steel balls. Air pressure is in the range from 0.4 to 0.8 MPa and coverage is from 200 to 2000%. The workpiece was used the commercial medium carbon steel JIS-S45C. These are annealed at 900° C for 7.2 ks and quenched and tempered from 850° C in oil. Hardness, surface roughness, and compressive residual stress in the peened workpieces were measured. When the tempered workpiece was shot peened, the hardness of the surface was considerably lowered. The hardness distribution shows work softening near the surface. This amount increases with increasing coverage. This is due to the influence of processing heat generated by the plastic deformation during shot peening. The maximum residual stress appears about 840 MPa at about 0.180 mm in depth from the surface. It was found that the difference of the thermal history of the workpiece influences the hardness

  5. Analysis of corrosion data for carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

    SciTech Connect

    Diercks, D.R.; Hull, A.B.; Kassner, T.F.

    1988-03-01

    Carbon steel is currently the leading candidate material for fabrication of a container for isolation of high level nuclear waste in a salt repository. Since brine entrapped in the bedded salt can migrate to the container by several transport processes, corrosion is an important consideration in the long-term performance of the waste package. A detailed literature search was performed to compile relevant corrosion data for carbon steels in anoxic acid chloride solutions, and simulated salt repository brines at temperatures between approx. 20 and 400/sup 0/C. The hydrolysis of Mg/sup 2 +/ ions in simulated repository brines containing high magnesium concentrations causes acidification at temperatures above 25/sup 0/C, which, in turn, influences the protective nature of the magnetite corrosion product layer on carbon steel. The corrosion data for the steels were analyzed, and an analytical model for general corrosion was developed to calculate the amount of penetration (i.e., wall thinning) as a function of time, temperature, and the pressure of corrosion product hydrogen than can build up during exposure in a closed system (e.g., a sealed capsule). Both the temperature and pressure dependence of the corrosion rate of steels in anoxic acid chloride solutions indicate that the rate-controlling partial reaction is the cathodic reduction of water to form hydrogen. Variations in the composition and microstructure of the steels or the concentration of the ionic species in the chloride solutions (provided that they do not change the pH significantly) do not appear to strongly influence the corrosion rate.

  6. Novel technique to suppress hydrocarbon contamination for high accuracy determination of carbon content in steel by FE-EPMA

    NASA Astrophysics Data System (ADS)

    Yamashita, Takako; Tanaka, Yuji; Yagoshi, Masayasu; Ishida, Kiyohito

    2016-07-01

    In multiphase steels, control of the carbon contents in the respective phases is the most important factor in alloy design for achieving high strength and high ductility. However, it is unusually difficult to determine the carbon contents in multiphase structures with high accuracy by electron probe microanalysis (EPMA) due to the unavoidable effect of hydrocarbon contamination during measurements. We have investigated new methods for suppressing hydrocarbon contamination during field emission (FE) EPMA measurements as well as a conventional liquid nitrogen trap. Plasma cleaner inside the specimen chamber results in a improvement of carbon-content determination by point analysis, increasing precision tenfold from the previous 0.1 mass%C to 0.01 mass%C. Stage heating at about 100 °C dramatically suppresses contamination growth during continuous point measurement and mapping. By the combination of above two techniques, we successfully visualized the two-dimensional carbon distribution in a dual-phase steel. It was also noted that the carbon concentrations at the ferrite/martensite interfaces were not the same across all interfaces, and local variation was observed. The developed technique is expected to be a powerful tool for understanding the mechanisms of mechanical properties and microstructural evolution, thereby contributing to the design of new steel products with superior properties.

  7. Novel technique to suppress hydrocarbon contamination for high accuracy determination of carbon content in steel by FE-EPMA

    PubMed Central

    Yamashita, Takako; Tanaka, Yuji; Yagoshi, Masayasu; Ishida, Kiyohito

    2016-01-01

    In multiphase steels, control of the carbon contents in the respective phases is the most important factor in alloy design for achieving high strength and high ductility. However, it is unusually difficult to determine the carbon contents in multiphase structures with high accuracy by electron probe microanalysis (EPMA) due to the unavoidable effect of hydrocarbon contamination during measurements. We have investigated new methods for suppressing hydrocarbon contamination during field emission (FE) EPMA measurements as well as a conventional liquid nitrogen trap. Plasma cleaner inside the specimen chamber results in a improvement of carbon-content determination by point analysis, increasing precision tenfold from the previous 0.1 mass%C to 0.01 mass%C. Stage heating at about 100 °C dramatically suppresses contamination growth during continuous point measurement and mapping. By the combination of above two techniques, we successfully visualized the two-dimensional carbon distribution in a dual-phase steel. It was also noted that the carbon concentrations at the ferrite/martensite interfaces were not the same across all interfaces, and local variation was observed. The developed technique is expected to be a powerful tool for understanding the mechanisms of mechanical properties and microstructural evolution, thereby contributing to the design of new steel products with superior properties. PMID:27431281

  8. Novel technique to suppress hydrocarbon contamination for high accuracy determination of carbon content in steel by FE-EPMA.

    PubMed

    Yamashita, Takako; Tanaka, Yuji; Yagoshi, Masayasu; Ishida, Kiyohito

    2016-01-01

    In multiphase steels, control of the carbon contents in the respective phases is the most important factor in alloy design for achieving high strength and high ductility. However, it is unusually difficult to determine the carbon contents in multiphase structures with high accuracy by electron probe microanalysis (EPMA) due to the unavoidable effect of hydrocarbon contamination during measurements. We have investigated new methods for suppressing hydrocarbon contamination during field emission (FE) EPMA measurements as well as a conventional liquid nitrogen trap. Plasma cleaner inside the specimen chamber results in a improvement of carbon-content determination by point analysis, increasing precision tenfold from the previous 0.1 mass%C to 0.01 mass%C. Stage heating at about 100 °C dramatically suppresses contamination growth during continuous point measurement and mapping. By the combination of above two techniques, we successfully visualized the two-dimensional carbon distribution in a dual-phase steel. It was also noted that the carbon concentrations at the ferrite/martensite interfaces were not the same across all interfaces, and local variation was observed. The developed technique is expected to be a powerful tool for understanding the mechanisms of mechanical properties and microstructural evolution, thereby contributing to the design of new steel products with superior properties. PMID:27431281

  9. A comparative study of graphene-coated stainless steel fiber felt and carbon cloth as anodes in MFCs.

    PubMed

    Hou, Junxian; Liu, Zhongliang; Li, Yanxia; Yang, Siqi; Zhou, Yu

    2015-05-01

    This study investigated the stainless steel-based materials and their potential in microbial fuel cells (MFCs) anode application. Herein, AISI 316L stainless steel fiber felts (SSFFs) were used as anodes in MFCs and their performance was compared with the carbon cloth anode MFCs. The experimental results showed that the unmodified carbon cloth (CC) anode had a better performance than the unmodified SSFF anode. However, after coating a thin layer of graphene (GN) on SSFF and CC, the power density of the MFC equipped with the modified SSFF was 2,143 mW m(-2), much higher than that of the graphene-modified CC-MFC which was only 1,018 mW m(-2). The experimental results proved that the use of durable metallic backbones combined with a thin layer of carbon nanoparticles offers exciting opportunities in the advancement of MFC anode design.

  10. Coupled Model for Carbon Partitioning from Martensite into Austenite During the Quenching Process in Fe-C Steels

    NASA Astrophysics Data System (ADS)

    Liu, Peixing; Zhu, Bin; Wang, Yilin; Zhang, Yisheng

    2016-08-01

    In this paper, a coupled model for carbon partitioning from martensite into austenite during the quenching process in Fe-C steels is constructed where the carbon is permitted to partition while the martensite is continuously forming. A diffusion model of carbon at the `martensite/austenite interface' is created where the interface does not move during the carbon partitioning process, and the driving force for carbon partitioning originates from the chemical potential difference. The results show that the martensitic transformation and carbon partitioning affect each other, and that the cooling rate between the martensite start temperature ( M s) and room temperature has a major effect on the volume fraction of the final retained austenite. The simulation results are shown to be in good agreement with experiments.

  11. Microstructural evolution during ultra-rapid annealing of severely deformed low-carbon steel: strain, temperature, and heating rate effects

    NASA Astrophysics Data System (ADS)

    Mostafaei, M. A.; Kazeminezhad, M.

    2016-07-01

    An interaction between ferrite recrystallization and austenite transformation in low-carbon steel occurs when recrystallization is delayed until the intercritical temperature range by employing high heating rate. The kinetics of recrystallization and transformation is affected by high heating rate and such an interaction. In this study, different levels of strain are applied to low-carbon steel using a severe plastic deformation method. Then, ultra-rapid annealing is performed at different heating rates of 200-1100°C/s and peak temperatures of near critical temperature. Five regimes are proposed to investigate the effects of heating rate, strain, and temperature on the interaction between recrystallization and transformation. The microstructural evolution of severely deformed low-carbon steel after ultra-rapid annealing is investigated based on the proposed regimes. Regarding the intensity and start temperature of the interaction, different microstructures consisting of ferrite and pearlite/martensite are formed. It is found that when the interaction is strong, the microstructure is refined because of the high kinetics of transformation and recrystallization. Moreover, strain shifts an interaction zone to a relatively higher heating rate. Therefore, severely deformed steel should be heated at relatively higher heating rates for it to undergo a strong interaction.

  12. Complexes of Imidazole with Poly(ethylene glycol) as a Corrosion Inhibitor for Carbon Steel in Sulphuric Acid

    NASA Astrophysics Data System (ADS)

    Salimi, Saeed; Nasr-Esfahani, Mojtaba; Umoren, Saviour A.; Saebnoori, Ehsan

    2015-12-01

    The inhibiting action of polyethylene glycol and imidazole (PEG/IMZ)) complexes prepared by a simple deprotonation procedure on carbon steel corrosion in 0.5 mol/L sulphuric acid was evaluated using the weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy techniques complemented by surface analysis using scanning electron microscopy. The inhibiting effect of the PEG/IMZ complexes on carbon steel corrosion was compared with the non-complex forms. Results obtained show that PEG/IMZ complex is a very effective corrosion inhibitor of carbon steel in the acid environment. The inhibition efficiency increased with the increase in the temperature and also with increasing percentage of imidazole in the complex. Corrosion inhibition occurs by virtue of adsorption of PEG/IMZ complexes on the steel surface which was found to follow the Temkin adsorption isotherm model. The PEG/IMZ complexes function as a mixed-type inhibitor. Results from all the methods employed are in a reasonably good agreement.

  13. The performance of a surface-applied corrosion inhibitor for the carbon steel in saturated Ca(OH){sub 2} solutions

    SciTech Connect

    Zheng, Haibing; Li, Weihua; Ma, Fubin; Kong, Qinglin

    2014-01-15

    In the present work, the performance of an amino alcohol based surface applied inhibitor was studied by the electrochemical techniques in saturated Ca(OH){sub 2} solutions. The surface morphology of the carbon steel was observed by scanning electron microscope, and the energy diffraction spectrum was also tested. Results showed that the inhibitor used in this work demonstrated obvious inhibition efficiency on the carbon steel in saturated Ca(OH){sub 2} solutions. The inhibition mechanism of the inhibitor lies in the quick adsorption of the active component on carbon steel surface.

  14. Conductive and corrosion behaviors of silver-doped carbon-coated stainless steel as PEMFC bipolar plates

    NASA Astrophysics Data System (ADS)

    Liu, Ming; Xu, Hong-feng; Fu, Jie; Tian, Ying

    2016-07-01

    Ni-Cr enrichment on stainless steel SS316L resulting from chemical activation enabled the deposition of carbon by spraying a stable suspension of carbon nanoparticles; trace Ag was deposited in situ to prepare a thin continuous Ag-doped carbon film on a porous carbon-coated SS316L substrate. The corrosion resistance of this film in 0.5 mol·L-1 H2SO4 solution containing 5 ppm F- at 80°C was investigated using polarization tests. The results showed that the surface treatment of the SS316L strongly affected the adhesion of the carbon coating to the stainless steel. Compared to the bare SS316L, the Ag-doped carbon-coated SS316L bipolar plate was remarkably more stable in both the anode and cathode environments of proton exchange membrane fuel cell (PEMFC) and the interface contact resistance between the specimen and Toray 060 carbon paper was reduced from 333.0 mΩ·cm2 to 21.6 mΩ·cm2 at a compaction pressure of 1.2 MPa.

  15. Effect of reactor temperature on direct growth of carbon nanomaterials on stainless steel

    NASA Astrophysics Data System (ADS)

    Edzatty, A. N.; Syazwan, S. M.; Norzilah, A. H.; Jamaludin, S. B.

    2016-07-01

    Currently, carbon nanomaterials (CNMs) are widely used for various applications due to their extraordinary electrical, thermal and mechanical properties. In this work, CNMs were directly grown on the stainless steel (SS316) via chemical vapor deposition (CVD). Acetone was used as a carbon source and argon was used as carrier gas, to transport the acetone vapor into the reactor when the reaction occurred. Different reactor temperature such as 700, 750, 800, 850 and 900 °C were used to study their effect on CNMs growth. The growth time and argon flow rate were fixed at 30 minutes and 200 ml/min, respectively. Characterization of the morphology of the SS316 surface after CNMs growth using Scanning Electron Microscopy (SEM) showed that the diameter of grown-CNMs increased with the reactor temperature. Energy Dispersive X-ray (EDX) was used to analyze the chemical composition of the SS316 before and after CNMs growth, where the results showed that reduction of catalyst elements such as iron (Fe) and nickel (Ni) at high temperature (700 - 900 °C). Atomic Force Microscopy (AFM) analysis showed that the nano-sized hills were in the range from 21 to 80 nm. The best reactor temperature to produce CNMs was at 800 °C.

  16. Mechanical and Thermal Properties of Ultra-High Carbon Steel Containing Aluminum

    SciTech Connect

    Syn, C K; Lesuer, D R; Goldberg, A; Tsai, H C; Sherby, O D

    2005-10-03

    The properties of ultrahigh carbon steels (UHCS) are strongly influenced by aluminum additions. Hardness studies of quenched UHCS-Al alloys reveal that the temperature for the start of transformation increases with increases in aluminum content. It is shown that this change is a function of the atomic percent of solute and of the valence state when comparisons are made with UHCSs containing silicon and tin as solutes. The thermal expansion of UHCSs with dilute aluminum additions shows no discontinuity in the vicinity of the ferrite-austenite transformation temperature. This is the result of a three phase region of ferrite, carbides and austenite. The slope of the expansion curve is higher in the austenite range than in the ferrite range as a result of the dissolution of carbon in austenite with temperature. Processing to achieve a fine grain size in UHCS-Al alloys was principally by hot and warm working (HWW) followed by isothermal warm working (IWW). The high temperature mechanical properties of a UHCS-10Al-1.5C material show nearly Newtonian-viscous behavior at 900 to 1000 C. Tensile elongations of 1200% without failure were achieved in the 1.5%C material. The high oxidation corrosion resistance of the UHCS-10Al materials is described.

  17. Mechanical and Thermal Properties of Ultra-High Carbon Steel Containing Aluminum

    SciTech Connect

    Syn, C K; Lesuer, D R; Goldberg, A; Tsai, H; Sherby, O D

    2006-01-31

    The properties of ultrahigh carbon steels (UHCS) are strongly influenced by aluminum additions. Hardness studies of quenched UHCS-Al alloys reveal that the temperature for the start of transformation increases with increases in aluminum content. It is shown that this change is a function of the atomic percent of solute and of the valence state when comparisons are made with UHCSs containing silicon and tin as solutes. The thermal expansion of UHCSs with dilute aluminum additions shows no discontinuity in the vicinity of the ferrite-austenite transformation temperature. This is the result of a three phase region of ferrite, carbides and austenite. The slope of the expansion curve is higher in the austenite range than in the ferrite range as a result of the dissolution of carbon in austenite with temperature. Processing to achieve a fine grain size in UHCS-Al alloys was principally by hot and warm working (HWW) followed by isothermal warm working (IWW). The high temperature mechanical properties of a UHCS-10Al-1.5C material show nearly Newtonian-viscous behavior at 900 to 1000 C. Tensile elongations of 1200% without failure were achieved in the 1.5%C material. The high oxidation corrosion resistance of the UHCS-10Al materials is described.

  18. Fractography of the high temperature hydrogen attack of a medium carbon steel

    NASA Technical Reports Server (NTRS)

    Melson, H. G.; Moorhead, R. D.

    1975-01-01

    Microscopic fracture processes were studied which are associated with hydrogen attack of a medium carbon steel in a well-controlled, high-temperature, high-purity hydrogen environment. Exposure to a hydrogen pressure and temperature of 3.5 MN/m2 and 575 C was found to degrade room temperature tensile properties with increasing exposure time. After 408 hr, yield and ultimate strengths were reduced by more than 40 percent and elongation was reduced to less than 2 percent. Initial fissure formation was found to be associated with manganese rich particles, most probably manganese oxide, aligned in the microstructure during the rolling operation. Fissure growth was found to be associated with a reduction in carbide content of the microstructure and was inhibited by the depletion of carbon. The interior surfaces of sectioned fissures or bubbles exhibit both primary and secondary cracking by intergranular separation. The grain surfaces were rough and rounded, suggesting a diffusion-associated separation process. Specimens that failed at room temperature after exposure to hydrogen were found to exhibit mixed mode fracture having varying amounts of intergranular separation, dimple formation, and cleavage, depending on exposure time.

  19. Structural, electronic and photovoltaic characterization of multiwalled carbon nanotubes grown directly on stainless steel.

    PubMed

    Camilli, Luca; Scarselli, Manuela; Gobbo, Silvano Del; Castrucci, Paola; Gautron, Eric; De Crescenzi, Maurizio

    2012-01-01

    We have taken advantage of the native surface roughness and the iron content of AISI-316 stainless steel to grow multiwalled carbon nanotubes (MWCNTs) by chemical vapour deposition without the addition of an external catalyst. The structural and electronic properties of the synthesized carbon nanostructures have been investigated by a range of electron microscopy and spectroscopy techniques. The results show the good quality and the high graphitization degree of the synthesized MWCNTs. Through energy-loss spectroscopy we found that the electronic properties of these nanostructures are markedly different from those of highly oriented pyrolytic graphite (HOPG). Notably, a broadening of the π-plasmon peak in the case of MWCNTs is evident. In addition, a photocurrent was measured when MWCNTs were airbrushed onto a silicon substrate. External quantum efficiency (EQE) and photocurrent values were reported both in planar and in top-down geometry of the device. Marked differences in the line shapes and intensities were found for the two configurations, suggesting that two different mechanisms of photocurrent generation and charge collection are in operation. From this comparison, we are able to conclude that the silicon substrate plays an important role in the production of electron-hole pairs. PMID:23016140

  20. REPORT ON THE EFFECT OF TEMPERATURE AND AMMONIA CONCENTRATION ON A515 CARBON STEEL IN TANK 241 AY 101 SIMULANT

    SciTech Connect

    DUNCAN JB; FRYE DP; WYRWAS RB

    2008-11-20

    This report documents the results from RPP-PLAN-38676, Effect of Temperature and Ammonia Concentration on A515 Carbon Steel in Tank 241-AY-101 Simulant. The purpose of this test plan was to investigate the simulant formulated for the double-shell tank (DST) 241 AY 101 (AY 101) with the addition of ammonia. The simulant was formulated from the AY-101 condensate surface layer recipe used by CC Technologies{reg_sign} in the investigation of Hanford DST chemistry, under the Expert Panel on Corrosion. AY-101 is constructed from A515 grade 60 steel. The laboratory investigation used a cylindrical corrosion coupon from this steel formulation with a surface area of 5.64 square centimeters.

  1. Corrosion inhibition behavior of propyl phosphonic acid-Zn2+ system for carbon steel in aqueous solution

    NASA Astrophysics Data System (ADS)

    Prabakaran, M.; Venkatesh, M.; Ramesh, S.; Periasamy, V.

    2013-07-01

    The effectiveness of propyl phosphonic acid (PPA) as a corrosion inhibitor in association with a bivalent cation like Zn2+ has been studied. An eco-friendly inhibitor in controlling corrosion of carbon steel in neutral aqueous medium in the absence and presence of Zn2+ has been evaluated by gravimetric method. Impedance studies of the metal/solution interface indicated that the surface film is highly protective against the corrosion of carbon steel in the aqueous environment. Potentiodynamic polarization studies showed that the inhibitor is a mixed inhibitor. X-ray photoelectron spectroscopic analysis (XPS) of the protective film exhibited the presence of the elements viz., iron, phosphorus, oxygen, carbon and zinc. The chemical shifts in the binding energies of these elements inferred that the surface film is composed of oxides/hydroxides of iron(III), Zn(OH)2 and [Fe(II)/(III)-Zn(II)-PPA] complex. Further, the surface analysis techniques viz., FT-IR, AFM and SEM studies confirm the formation of an adsorbed protective film on the carbon steel surface. Based on all these results, a plausible mechanism of corrosion inhibition is proposed.

  2. 75 FR 64246 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-19

    ... Japan, 64 FR 34778 (June 29, 1999). Hot-rolled steel coil which meets the following chemical, physical... Products From Brazil, 67 FR 11093 (March 12, 2002) (``Order''). The Order states incorrectly that ``certain... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From...

  3. 75 FR 75455 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Full...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-03

    ...: Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, 64 FR 38741, 38744 (July 19... FR 16437 (April 1, 2010). The domestic interested parties timely filed a notice of intent to...-Quality Steel Products from Brazil: Preliminary Results of Full Sunset Review, 75 FR 43931 (July 27,...

  4. Optimization of chemical compositions in low-carbon Al-killed enamel steel produced by ultra-fast continuous annealing

    SciTech Connect

    Dong, Futao; Du, Linxiu; Liu, Xianghua; Xue, Fei

    2013-10-15

    The influence of Mn,S and B contents on microstructural characteristics, mechanical properties and hydrogen trapping ability of low-carbon Al-killed enamel steel was investigated. The materials were produced and processed in a laboratory and the ultra-fast continuous annealing processing was performed using a continuous annealing simulator. It was found that increasing Mn,S contents in steel can improve its hydrogen trapping ability which is attributed by refined ferrite grains, more dispersed cementite and added MnS inclusions. Nevertheless, it deteriorates mechanical properties of steel sheet. Addition of trace boron results in both good mechanical properties and significantly improved hydrogen trapping ability. The boron combined with nitrogen segregating at grain boundaries, cementite and MnS inclusions, provides higher amount of attractive hydrogen trapping sites and raises the activation energy for hydrogen desorption from them. - Highlights: • We study microstructures and properties in low-carbon Al-killed enamel steel. • Hydrogen diffusion coefficients are measured to reflect fish-scale resistance. • Manganese improves hydrogen trapping ability but decrease deep-drawing ability. • Boron improves both hydrogen trapping ability and deep-drawing ability. • Both excellent mechanical properties and fish-scale resistance can be matched.

  5. On the Rust Products Formed on Weathering and Carbon Steels Exposed to Chloride in Dry-Wet Cyclical Processes

    NASA Astrophysics Data System (ADS)

    García, K. E.; Morales, A. L.; Barrero, C. A.; Greneche, J. M.

    2005-02-01

    The rust products formed on weathering and carbon steels exposed to dry-wet cyclical processes in different chloride-rich solutions are carefully examined by means of different techniques. Special emphasis is given to the methodology of analysis of the data using 300 K and 77 K Mössbauer spectrometry and X-ray diffraction. The rust that is loosely bound to the metal surface and that it is lost during the corrosion process, for both types of steel, was found to be composed of lepidocrocite, superparamagnetic goethite, hematite, and traces of akaganeite. On the other hand, the adherent rust, which is differentiated as scraped and hit according to the way it is obtained, from both steels was found to be composed of akaganeite, spinel phase, goethite exhibiting broad distribution of particle sizes and lepidocrocite. The relative abundances of rust components for both steels were very similar, suggesting similar corrosion processes. Mass loss measurements show that the corrosion rates increases with increasing the chloride concentration. The presence of large quantities of spinel phase and akaganeite are a consequence of a corrosion process under the influence of very high chloride concentrations. Our results are useful for assessing the behavior of weathering steels where the levels of chlorides are high or in contact with sea water.

  6. The electrochemical corrosion behavior of low-carbon steel in simulated Yucca Mountain repository environments

    NASA Astrophysics Data System (ADS)

    Lian, Tiangan

    The corrosion of nuclear waste container materials in possible concentrated underground environments is one of the major concerns in Yucca Mountain repository project. Low carbon steel (LCS) is considered an optional material to serve as a corrosion allowance layer. AISI 1016 low carbon steel was investigated in concentrated J-13 ground waters. The electrochemical behavior of LCS was studied by monitoring corrosion potential behavior, measuring polarization resistance and conducting anodic potentiodynamic polarization and cyclic polarization tests. LCS showed excellent resistance against general corrosion in J-13 waters under de-aerated conditions, with the measured corrosion rates at 25sp° and 90sp°C were less than 0.28 mpy. The temperature, precipitation and overall concentration effects on corrosion rate were minimal under de-aerating conditions. Under aerated conditions, the dissolved oxygen significantly increased corrosion rate of LCS in the J-13 water with low concentration and temperature. Corrosion rate reached 5.5 mpy in aerated 10X J-13 water at 25sp°C. Corrosion rate of LCS decreased in aerated J-13 waters with increasing temperature or concentration. With limitation of solubility, concentration overall species in J-13 water up to 1000X did not increase corrosion rate or tendency of localized corrosion. Resistance to pitting corrosion varies with presence of aggressive Clsp- ions, oxidizer, inhibitors and precipitates. With heavy precipitates in overall concentrated J-13 waters at 90sp°C, measured pitting and protection potentials were increased significantly. Presence of dissolved oxygen or higher Clsp- fraction decreased Esbpit, and significantly decreased Esbprot as well. However, 1000X Clsp- J-13 water formed passive film on LCS at 25sp°C. Addition of Fesp{3+} significantly increased pitting and crevice corrosion tendency, because adding FeClsb3 removed inhibitor and passivator anions from aerated J-13 waters during the solution preparation

  7. Analysis of the corrosion of carbon steels in simulated salt repository brines and acid chloride solutions at high temperatures

    SciTech Connect

    Diercks, D.R.; Kassner, T.F.

    1988-04-01

    An analysis of literature data on the corrosion of carbon steels in anoxic brines and acid chloride solutions was performed, and the results were used to assess the expected life of high-level nuclear waste package containers in a salt repository environment. The corrosion rate of carbon steels in moderately acidic aqueous chloride environments obeys an Arrhenius dependence on temperature and a (pH{sub 2}){sup {minus}1/2} dependence on hydrogen partial pressure. The cathodic reduction of water to produce hydrogen is the rate-controlling step in the corrosion process. An expression for the corrosion rate incorporating these two dependencies was used to estimate the corrosion life of several proposed waste package configurations. 42 refs., 11 figs., 2 tabs.

  8. Influence of cubic boron nitride grinding on the fatigue strengths of carbon steels and a nickel-base superalloy

    SciTech Connect

    Kawagoishi, N.; Chen, Q.; Kondo, E.; Goto, M.; Nisitani, H.

    1999-04-01

    The influence of cubic boron nitride (CBN) grinding on fatigue strength was investigated on an annealed carbon steel, a quenched and tempered carbon steel at room temperature, and a nickel-base superalloy, Inconel 718, at room temperature and 500 C. The results were discussed from several viewpoints, including surface roughness, residual stress, and work hardening or softening due to CBN grinding. The fatigue strength increased upon CBN grinding at room temperature, primarily because of the generation of compressive residual stress in the surface region. However, in the case of Inconel 718, this marked increase in the fatigue strength tended to disappear at the elevated temperature due to the release of compressive residual stress and the decrease of crack growth resistance at an elevated temperature.

  9. Characterization of the microstructure obtained by the quenching and partitioning process in a low-carbon steel

    SciTech Connect

    Santofimia, M.J. Zhao, L.; Petrov, R.; Sietsma, J.

    2008-12-15

    The 'quenching and partitioning' process is a new heat treatment for the development of multiphase steels with improved mechanical properties. In this work, a partial austenitization followed by Q and P paths, at which the partitioning step is effectuated at a temperature equal to the quenching temperature, has been applied to a low-carbon steel. The resulting multiphase microstructures have been investigated by optical microscopy using bright field and differential interference contrast, electron backscatter diffraction, X-ray diffraction and magnetic measurements. This group of techniques has led to a complete identification of the microstructural constituents: ferrite present during the partial austenitization, epitaxial ferrite formed during cooling, martensite and retained austenite. The analysis of the results has shown a significant relevance of the epitaxial ferrite in the retention of austenite, whereas the carbon partitioning from martensite to austenite has played a minor role.

  10. TEM characterization of precipitates in the segregated regions of a low-carbon, low-manganese, titanium-added steel.

    PubMed

    Aminorroaya, Sima; Dippenaar, Rian

    2007-08-01

    A concentric solidification technique has been employed to simulate sulphide precipitation at the centreline of a continuously cast low-carbon, low-manganese, titanium-added steel slab. Selected precipitates were identified using transmission electron microscopy following sample preparation by focused ion beam milling techniques. FeTiS(2) and hexagonal MnS containing iron atoms form in close proximity to each other in super-saturated areas of the concentrically solidified sample. The presence of FeTiS(2) precipitates in low-carbon steel has been verified for the first time, and the crystal structure determined by electron diffraction analysis as a trigonal CdI(2)-type with a P3 m1 space group and lattice parameters of a= 0.341 nm and c= 0.569 nm.

  11. Effect of Pre-intercritical Annealing Treatments on the Microstructure and Mechanical Properties of 0.33% Carbon Dual-Phase Steel

    NASA Astrophysics Data System (ADS)

    Shukla, Neha; Das, Suvajeet; Maji, Sumanta; Chowdhury, Subhro Roy; Show, Bijay Kumar

    2015-12-01

    The present study is aimed at understanding the effect of different prior heat treatments on the microstructure and mechanical properties of 0.33% carbon dual-phase (DP) steel. For this purpose, different dual-phase steels were produced by subjecting the as-received steel to `hardening' (DP-H), `hardening + tempering' (DP-HT), and `austempering' (DP-AT) treatments prior to the intercritical annealing treatment. The study reveals that the prior hardening treatment in DP-H steel results in significant refinement of ferrite grains and formation of fine elongated martensite plates having an aspect ratio = 6.1 ± 3. These fine elongated martensites are responsible for poor ductility in DP-H steel. Although DP steel without any prior treatment (DP-AR) and DP-AT steel exhibit high strength and hardness, their ductility is limited by the presence of very hard martensite islands which act as the failure initiation sites in these steels. On the other hand, prior `hardening + tempering' treatment in DP-HT steel results in the formation of nearly spherical-shaped martensite (aspect ratio = 1.24 ± 0.13) along with coarse martensite laths. In addition, the presence of fine carbides is also found along the lath boundaries. These fine spherical martensites and fine carbides provide higher strain hardening to DP-HT steel. Accordingly, DP-HT steel exhibits adequate ductility as well as strength. Therefore, prior `hardening + tempering' treatment was found to the best prior treatment in the present study.

  12. Changes in mineralogical and leaching properties of converter steel slag resulting from accelerated carbonation at low CO2 pressure.

    PubMed

    van Zomeren, André; van der Laan, Sieger R; Kobesen, Hans B A; Huijgen, Wouter J J; Comans, Rob N J

    2011-11-01

    Steel slag can be applied as substitute for natural aggregates in construction applications. The material imposes a high pH (typically 12.5) and low redox potential (Eh), which may lead to environmental problems in specific application scenarios. The aim of this study is to investigate the potential of accelerated steel slag carbonation, at relatively low pCO2 pressure (0.2 bar), to improve the environmental pH and the leaching properties of steel slag, with specific focus on the leaching of vanadium. Carbonation experiments are performed in laboratory columns with steel slag under water-saturated and -unsaturated conditions and temperatures between 5 and 90 °C. Two types of steel slag are tested; free lime containing (K3) slag and K1 slag with a very low free lime content. The fresh and carbonated slag samples are investigated using a combination of leaching experiments, geochemical modelling of leaching mechanisms and microscopic/mineralogical analysis, in order to identify the major processes that control the slag pH and resulting V leaching. The major changes in the amount of sequestered CO2 and the resulting pH reduction occurred within 24h, the free lime containing slag (K3-slag) being more prone to carbonation than the slag with lower free lime content (K1-slag). While carbonation at these conditions was found to occur predominantly at the surface of the slag grains, the formation of cracks was observed in carbonated K3 slag, suggesting that free lime in the interior of slag grains had also reacted. The pH of the K3 slag (originally pH±12.5) was reduced by about 1.5 units, while the K1 slag showed a smaller decrease in pH from about 11.7 to 11.1. However, the pH reduction after carbonation of the K3 slag was observed to lead to an increased V-leaching. Vanadium leaching from the K1 slag resulted in levels above the limit values of the Dutch Soil Quality Decree, for both the untreated and carbonated slag. V-leaching from the carbonated K3 slag remained

  13. Carbon/PEEK composite materials as an alternative for stainless steel/titanium hip prosthesis: a finite element study.

    PubMed

    Rezaei, Farshid; Hassani, Kamran; Solhjoei, Nosratollah; Karimi, Alireza

    2015-12-01

    Total hip replacement (THR) has been ranked within the most typical surgical processes in the world. The durability of the prosthesis and loosening of prosthesis are the main concerns that mostly reported after THR surgeries. In THR, the femoral prosthesis can be fixed by either cement or cementless methods in the patient's bones. In both procedures, the stability of the prosthesis in the hosted bone has a key asset in its long-term durability and performance. This study aimed to execute a comparative finite element simulation to assess the load transfer between the prosthesis, which is made of carbon/PEEK composite and stainless steel/titanium, and the femur bone. The mechanical behavior of the cortical bone was assumed as a linear transverse isotropic while the spongy bone was modeled like a linear isotropic material. The implants were made of stainless steel (316L) and titanium alloy as they are common materials for implants. The results showed that the carbon/PEEK composites provide a flatter load transfer from the upper body to the leg compared to the stainless steel/titanium prosthesis. Furthermore, the results showed that the von Mises stress, principal stress, and the strain in the carbon/PEEK composites prosthesis were significantly lower than that made of the stainless steel/titanium. The results also imply that the carbon/PEEK composites can be applied to introduce a new optimum design for femoral prosthesis with adjustable stiffness, which can decrease the stress shielding and interface stress. These findings will help clinicians and biomedical experts to increase their knowledge about the hip replacement.

  14. Carbon/PEEK composite materials as an alternative for stainless steel/titanium hip prosthesis: a finite element study.

    PubMed

    Rezaei, Farshid; Hassani, Kamran; Solhjoei, Nosratollah; Karimi, Alireza

    2015-12-01

    Total hip replacement (THR) has been ranked within the most typical surgical processes in the world. The durability of the prosthesis and loosening of prosthesis are the main concerns that mostly reported after THR surgeries. In THR, the femoral prosthesis can be fixed by either cement or cementless methods in the patient's bones. In both procedures, the stability of the prosthesis in the hosted bone has a key asset in its long-term durability and performance. This study aimed to execute a comparative finite element simulation to assess the load transfer between the prosthesis, which is made of carbon/PEEK composite and stainless steel/titanium, and the femur bone. The mechanical behavior of the cortical bone was assumed as a linear transverse isotropic while the spongy bone was modeled like a linear isotropic material. The implants were made of stainless steel (316L) and titanium alloy as they are common materials for implants. The results showed that the carbon/PEEK composites provide a flatter load transfer from the upper body to the leg compared to the stainless steel/titanium prosthesis. Furthermore, the results showed that the von Mises stress, principal stress, and the strain in the carbon/PEEK composites prosthesis were significantly lower than that made of the stainless steel/titanium. The results also imply that the carbon/PEEK composites can be applied to introduce a new optimum design for femoral prosthesis with adjustable stiffness, which can decrease the stress shielding and interface stress. These findings will help clinicians and biomedical experts to increase their knowledge about the hip replacement. PMID:26462678

  15. Atom probe tomography investigation of assisted precipitation of secondary hardening carbides in a medium carbon martensitic steels.

    PubMed

    Danoix, F; Danoix, R; Akre, J; Grellier, A; Delagnes, D

    2011-12-01

    A medium carbon martensitic steel containing nanometer scale secondary hardening carbides and intermetallic particles is investigated by field ion microscopy and atom probe tomography. The interaction between the concomitant precipitations of both types of particles is investigated. It is shown that the presence of the intermetallic phase affects the nucleation mechanism and the spatial distribution of the secondary hardening carbides, which shifts from heterogeneous on dislocations to heterogeneous on the intermetallic particles.

  16. Effect of Carbon Distribution During the Microstructure Evolution of Dual-Phase Steels Studied Using Cellular Automata, Genetic Algorithms, and Experimental Strategies

    NASA Astrophysics Data System (ADS)

    Halder, Chandan; Karmakar, Anish; Hasan, Sk. Md.; Chakrabarti, Debalay; Pietrzyk, Maciej; Chakraborti, Nirupam

    2016-09-01

    The development of ferrite-martensite dual-phase microstructures by cold-rolling and intercritical annealing of 0.06 wt pct carbon steel was systematically studied using a dilatometer for two different heating rates (1 and 10 K/s). A step quenching treatment has been designed to develop dual-phase structures having a similar martensite fraction for two different heating rates. An increase in heating rate seemed to refine the ferrite grain size, but it increased the size and spacing of the martensitic regions. As a result, the strength of the steel increased with heating rate; however, the formability was affected. It has been concluded that the distribution of C during the annealing treatment of cold-rolled steel determines the size, distribution, and morphology of martensite, which ultimately influences the mechanical properties. Experimental detection of carbon distribution in austenite is difficult during annealing of the cold-rolled steel as the phase transformation occurs at a high temperature and C is an interstitial solute, which diffuses fast at that temperature. Therefore, a cellular automata (CA)-based phase transformation model is proposed in the present study for the prediction of C distribution in austenite during annealing of steel as the function of C content and heating rate. The CA model predicts that the carbon distribution in austenite becomes more inhomogeneous when the heating rate increases. In the CA model, the extent of carbon inhomogeneity is measured using a kernel averaging method for different orders of neighbors, which accounts for the different physical space during calculation. The obtained results reveal that the 10th order (covering 10-µm physical spaces around the cell of interest) is showing the maximum inhomogeneity of carbon and the same effect has been investigated and confirmed using auger electron spectroscopy (AES) for 0.06 wt pct carbon steel. Furthermore, the optimization of carbon homogeneity with respect to heating rate

  17. Effect of Carbon Content on Microstructure and Mechanical Properties of 9 to 12 pct Cr Ferritic/Martensitic Heat-Resistant Steels

    NASA Astrophysics Data System (ADS)

    Yin, Feng-Shi; Tian, Li-Qian; Xue, Bing; Jiang, Xue-Bo; Zhou, Li

    2012-07-01

    Two heats of 9 to 12 pct Cr ferritic/martensitic heat-resistant steels were prepared. One has an ultralow carbon content of 0.01 wt pct, whereas another heat has a normal carbon content of 0.09 wt pct. The effect of carbon content on microstructure and mechanical properties of 9 to 12 pct Cr ferritic/martensitic heat-resistant steels was studied. The results show that the ultralow-carbon steel contains bimodal, nanosized MX precipitates with high density in the matrix but few M23C6 carbide particles in the normalized-and-tempered state. The smaller nanosized MX precipitates have two kinds of typical morphology: One is cubic and another is rectangular. The cubic MX precipitate contains Nb, Ti, and V, whereas the rectangular one only contains Nb and V. The normal carbon steel has abundant M23C6 carbide particles along the grain and lath boundaries and much less density of nanosized MX precipitates after the same heat treatments. After long-term aging at 923 K (650 °C) for 10,000 hours, the stress rupture properties of the ultralow carbon content steel degrades more significantly. The strength degradation mechanism of the 9 to 12 pct Cr ferritic/martensitic heat-resistant steels is discussed in this article.

  18. Glyceryl trinitrate and caprylic acid for the mitigation of the Desulfovibrio vulgaris biofilm on C1018 carbon steel.

    PubMed

    Li, Y; Zhang, P; Cai, W; Rosenblatt, J S; Raad, I I; Xu, D; Gu, T

    2016-02-01

    Microbiologically influenced corrosion (MIC), also known as biocorrosion, is caused by corrosive biofilms. MIC is a growing problem, especially in the oil and gas industry. Among various corrosive microbes, sulfate reducing bacteria (SRB) are often the leading culprit. Biofilm mitigation is the key to MIC mitigation. Biocide applications against biofilms promote resistance over time. Thus, it is imperative to develop new biodegradable and cost-effective biocides for large-scale field applications. Using the corrosive Desulfovibrio vulgaris (an SRB) biofilm as a model biofilm, this work demonstrated that a cocktail of glyceryl trinitrate (GTN) and caprylic acid (CA) was very effective for biofilm prevention and mitigation of established biofilms on C1018 carbon steel coupons. The most probable number sessile cell count data and confocal laser scanning microscope biofilm images proved that the biocide cocktail of 25 ppm (w/w) GTN + 0.1% (w/w) CA successfully prevented the D. vulgaris biofilm establishment on C1018 carbon steel coupons while 100 ppm GTN + 0.1% CA effectively mitigated pre-established D. vulgaris biofilms on C1018 carbon steel coupons. In both cases, the cocktails were able to reduce the sessile cell count from 10(6) cells/cm(2) to an undetectable level. PMID:26745983

  19. In situ high-temperature X-ray diffraction characterization of yttrium-implanted extra low-carbon steel

    SciTech Connect

    Caudron, E.; Buscail, H.; Perrier, S.

    1999-11-01

    Yttrium-implanted and unimplanted extra low-carbon steel samples were analyzed at T = 700 C and under an oxygen partial pressure P{sub O2} = 0.041Pa for 24 h to show the yttrium implantation effect on extra low-carbon steel high-temperature corrosion resistance. Sample oxidation weight gains were studied by thermogravimetry, and structural analyses were performed using in situ high-temperature X-ray diffraction with the same experimental conditions. The aim of this paper is to show the initial nucleation stage of the main compounds induced by oxidation at high temperatures according to the initial sample treatment (yttrium-implanted or unimplanted). The results obtained by in situ high-temperature X-ray diffraction will be compared to those by thermogravimetry to show the existing correlation between weight gain curves and structural studies. Results allow one to understand the improved corrosion resistance of yttrium-implanted extra low-carbon steel at high temperatures.

  20. POLYTETRAFLUOROETHYLENE-RICH POLYPHENLENESULFIDE BLEND TOP COATINGS FOR MITIGATING CORROSION OF CARBON STEEL IN 300 DEGREE CELCIUS BRINE.

    SciTech Connect

    SUGAMA, T.; JUNG, D.

    2006-06-01

    We evaluated usefulness of a coating system consisting of an underlying polyphenylenesulfide (PPS) layer and top polytetrafluoroethylene (PTFE)-blended PPS layer as low friction, water repellent, anti-corrosion barrier film for carbon steel steam separators in geothermal power plants. The experiments were designed to obtain information on kinetic coefficient of friction, surface free energy, hydrothermal oxidation, alteration of molecular structure, thermal stability, and corrosion protection of the coating after immersing the coated carbon steel coupons for up to 35 days in CO{sub 2}-laden brine at 300 C. The superficial layer of the assembled coating was occupied by PTFE self-segregated from PPS during the melt-flowing process of this blend polymer; it conferred an outstanding slipperiness and water repellent properties because of its low friction and surface free energy. However, PTFE underwent hydrothermal oxidation in hot brine, transforming its molecular structure into an alkylated polyfluorocarboxylate salt complex linked to Na. Although such molecular transformation increased the friction and surface free energy, and also impaired the thermal stability of PTFE, the top PTFE-rich PPS layer significantly contributed to preventing the permeation of moisture and corrosive electrolytes through the coating film, so mitigating the corrosion of carbon steel.

  1. Corrosion behavior of stainless steel and nickel-base alloys in molten carbonate

    SciTech Connect

    Vossen, J.P.T.; Plomp, L.; Rietveld, G.; Wit, J.H.W. de

    1995-10-01

    The corrosion behavior of five commercially available alloys (AISI 316L, AISI 310S, Inconel 601, Thermax 4762, and Kanthal A1) in molten carbonate under reducing gas atmospheres was investigated with cyclic voltammetry and quasi-stationary polarization curve measurements. The reactions that proceed on these materials at distinct potentials could be deduced by comparison of the cyclic voltammograms and polarization curves with those of pure metals and model alloys. The shape of the polarization curves of all materials strongly depends on the preceding electrochemical treatment. A polarization curve recorded immediately after immersion of a sample resulted in a high anodic current. This implies that the passivation of the materials is poor. When a specimen was conditioned at {minus}1,060 mV for 10 h before recording the polarization curve, the anodic current diminished, which indicates passivation. This occurred for all materials except AISI 316L. A ranking of the corrosion properties was determined from polarization curves of samples that had been conditioned assuming the current densities to be representative. The resistance against corrosion of the alloys increases in the order: AISI 316Lcarbonate fuel cell (MCFC) anode potentials, this order may also apply for real MCFC operation conditions. The order determined from electrochemical experiments is in agreement with the results of exposure tests which are more time-consuming. This study confirms that the presence of large amounts of chromium and significant additions of aluminium have a beneficial effect on the corrosion resistance of stainless steel and nickel-base alloys.

  2. Influence of Carbon Content on Fatigue Strength of Drawn Steel Tubes for Small Once-Through Boiler

    NASA Astrophysics Data System (ADS)

    Yonekura, Daisuke; Fujie, Yuta; Murakami, Ri-Ichi; Tokunaga, Yukihiro

    Tension-tension fatigue tests were performed to examine the influence of carbon content on the fatigue properties of drawn specific steel tube (STB340) with/without post heat treatment for small once-through boiler. Two different carbon content steel tubes, C=0.06 and 0.12% were prepared. The as-received, as-drawn and post drawing heat treated series for each carbon content tube were prepared for fatigue test. The hardness, grain size and residual stress were measured for each series. As a result, the fatigue strength of as-received and as-drawn series showed a small difference between C=0.06 and 0.12% specimens. However, the post drawing heat treatment series showed obvious difference in the fatigue strength. The fatigue strength of higher carbon content tubes significantly decreased by the post drawing heat treatment, whereas the decrease of fatigue strength was little for lower carbon content heat treated tubes. The difference of fatigue strength was mainly caused by the degree of relaxation of work hardening by post heat treatment.

  3. Enhanced humification by carbonated basic oxygen furnace steel slag--II. Process characterization and the role of inorganic components in the formation of humic-like substances.

    PubMed

    Qi, Guangxia; Yue, Dongbei; Fukushima, Masami; Fukuchi, Shigeki; Nishimoto, Ryo; Nie, Yongfeng

    2012-06-01

    Enhanced humification by abiotic catalysts is a potentially promising supplementary composting method for stabilizing organic carbon from biowastes. In this study, the role of steel slag in the transformation of humic precursors was directly characterized by measuring the variance in dissolved organic carbon (DOC), spectroscopic parameters (E(600)), and the concentration and molecular weight change of humic-like substances (HLS) during the process. In addition, a mechanistic study of the process was explored. The results directly showed that steel slag greatly accelerated the formation of HLS. The findings indicate that Fe(III)-and Mn(IV)-oxides in steel slag act as oxidants and substantially enhance the polycondensation of humic precursors. Moreover, the reaction appears to suppress the release of metals from steel slag to a certain extent under acidic conditions. This can be attributed to the cover of HLS on the external surface of steel slag, which is significant for its environmentally sound reuse.

  4. Performance characteristics of zinc-rich coatings applied to carbon steel

    NASA Technical Reports Server (NTRS)

    Paton, W. J.

    1973-01-01

    A program was conducted to evaluate the performance of topcoated and untopcoated zinc-rich coatings. Sacrificial coatings of this type are required for protecting carbon steel structures from the aggressive KSC sea coast environment. A total of 59 commercially available zinc-rich coatings and 47 topcoated materials were exposed for an 18-month period. Test panels were placed in special racks placed approximately 30.5 m (100 feet) above the high tide line at the KSC Corrosion Test Site. Laboratory tests to determine the temperature resistance, abrasion resistance, and adhesion of the untopcoated zinc-rich coatings were also performed. It has been concluded that: (1) The inorganic types of zinc-rich coatings are far superior to the organic types in the KSC environment. (2) Organic zinc-rich coatings applied at 0.1 - 0.15 mm (4-6 mils) film thickness provide better corrosion protection than when applied at the manufacturers' recommended nominal film thickness of .08 mm (3 mils). (3) Topcoats are not necessary, or even desirable, when used in conjunction with zinc-rich coatings in the KSC environment. (4) Some types of inorganic zinc-rich coatings require an extended outdoor weathering period in order to obtain adequate mechanical properties. and (5) A properly formulated inorganic zinc-rich coating is not affected by a 24-hour thermal exposure to 400 C (752 F).

  5. Quantification of microstructural features in tempered carbon steel using magnetic Barkhausen emission parameters

    NASA Astrophysics Data System (ADS)

    Moorthy, V.; Raj, Baldev; Vaidyanathan, S.; Jayakumar, T.; Kashyap, B. P.

    2000-05-01

    In ferromagnetic materials, the magnetic Barkhausen emission (MBE) during magnetization has been found to be highly sensitive with good and repeatable correlations to microstructural variations. Thus, MBE technique is complementary to the microscopy techniques and is superior for on-line characterization of ferromagnetic materials. However, this micro-magnetic non-destructive evaluation (NDE) technique could not be developed, so far, to a level of resolving and quantifying the individual microstructural features such as grain size and second phase precipitate size which vary simultaneously during heat treatment or thermal aging. In the present study, it has been shown that, in a carbon steel, on carefully optimizing the experimental parameters, the MBE profile systematically changes from a single peak to two peaks, when the quenched martensite structure dominated by high dislocation density is heat treated to produce well differentiated ferrite grain boundaries and second phase precipitates. The first MBE peak at lower current/magnetic field has been attributed to the influence of grain boundaries and the second MBE peak at higher current/magnetic field to that of second phase precipitates. To substantiate this, it has also been shown that the variations in the position of the two MBE peaks match well with the kinetics of tempering, the changes in the average size of the grains and carbides. The excellent quantitative correlation reveals that MBE technique has matured as a powerful technique for rapid on-line evaluation of metallurgical quality of as fabricated and service exposed ferromagnetic materials through finer microstructural characterization.

  6. GASEOUS HYDROGEN EFFECTS ON THE MECHANICAL PROPERTIES OF CARBON AND LOW ALLOY STEELS (U)

    SciTech Connect

    Lam, P

    2006-06-08

    This report is a compendium of sets of mechanical properties of carbon and low alloy steels following the short-term effects of hydrogen exposure. The property sets include the following: Yield Strength; Ultimate Tensile Strength; Uniform Elongation; Reduction of Area; Threshold Cracking, K{sub H} or K{sub th}; Fracture Toughness (K{sub IC}, J{sub IC}, and/or J-R Curve); and Fatigue Crack Growth (da/dN). These properties are drawn from literature sources under a variety of test methods and conditions. However, the collection of literature data is by no means complete, but the diversity of data and dependency of results in test method is sufficient to warrant a design and implementation of a thorough test program. The program would be needed to enable a defensible demonstration of structural integrity of a pressurized hydrogen system. It is essential that the environmental variables be well-defined (e.g., the applicable hydrogen gas pressure range and the test strain rate) and the specimen preparation be realistically consistent (such as the techniques to charge hydrogen and to maintain the hydrogen concentration in the specimens).

  7. Modeling of different zones of as-cast structure of high carbon steel ingots

    NASA Astrophysics Data System (ADS)

    Chen, Zhiye; Arnsfeld, Sonja; Senk, Dieter

    2012-07-01

    Ingot casting technology has been expanded to large parts during the last decades. As the ingot sizes increase, higher quality of the as-cast semi-products is demanded, with regard to the control of casting defects like macrosegregation and structure inhomogeneity. In order to investigate macrosegregation and to estimate the as-cast structure, theoretical study and simulation work on ingot solidification are carried out at the Department of Ferrous Metallurgy of RWTH Aachen University (IEHK). A solidification model has been developed, and based on that, modeling of the structure morphology has been performed. A proper coupling of the developed solidification model with experimental results from IEHK is under investigation. This solidification model is a two-phase FVM model applied for high carbon steel with 0.6 wt.% [C]. The temperature and concentration fields of the solid and liquid phases have been calculated and these results can provide information for further prediction of the solidification structure such as CET (Columnar to Equiaxed Transition) zone and casting defects in an ingot. The structure morphology model introduces a shape factor of grains as the quantitative criterion for identification of the structure morphology. It focuses on the interaction between nuclei density and resulting macroscopic structure, and can calculate the strictly columnar zone, CET zone with mainly columnar characteristics and enclosed equiaxed crystals, and the pure equiaxed zone. The results will be presented, and the correlation of CET zone with development of macrosegregation in the inner part of an ingot will be discussed.

  8. Characterization of damage due to stress corrosion cracking in carbon steel using nonlinear surface acoustic waves

    NASA Astrophysics Data System (ADS)

    Zeitvogel, D. T.; Matlack, K. H.; Kim, J.-Y.; Jacobs, L. J.; Singh, P. M.; Qu, J.

    2013-01-01

    Cold rolled carbon steel 1018C is widely used in pressurized fuel pipelines. In these structures, stress corrosion cracking (SCC) can pose a significant problem because cracks initiate late in the lifetime and often unexpectedly, but grow fast once they get started. To ensure a safe operation it is crucial that any damage can be detected before the structural stability is reduced by large cracks. In the early stages of SCC, microstructural changes occur which in many cases increase the acoustic nonlinearity of the material. Therefore, an initially monochromatic Rayleigh wave is distorted and measurable higher harmonics are generated. Different levels of stress corrosion cracking is induced in five specimens. For each specimen, nonlinear ultrasonic measurements are performed before and after inducing the damage. For the measurements, oil coupled wedge transducers are used to generate and detect tone burst Rayleigh wave signals. The amplitudes of the received fundamental and second harmonic waves are measured at varying propagation distances to obtain a measure for the acoustic nonlinearity of the specimens. The results show a damage-dependent increase in nonlinearity for early stages of damage, indicating the feasibility of this nonlinear ultrasonic method to detect the initiation of stress corrosion cracking.

  9. Enhancement of carbon-steel peel adhesion to rubber blend using atmospheric pressure plasma

    NASA Astrophysics Data System (ADS)

    Kršková, Jana; Skácelová, Dana; Kováčik, Dušan; Ráhel', Jozef; Pret'o, Jozef; Černák, Mirko

    2016-08-01

    The surface of carbon-steel plates was modified by non-equilibrium plasma of diffuse coplanar surface barrier discharge (DCSBD) in order to improve the adhesive properties to the NR (natural rubber) green rubber compound. The effect of different treatment times as well as different input power and frequency of supplied high voltage was investigated. The samples were characterized using contact angle and surface free energy measurement, measurement of adhesive properties, scanning electron microscopy (SEM) and atomic force microscopy (AFM). Surface chemical composition was studied by energy-dispersive X-ray spectroscopy (EDX). Significant increase in wettability was observed even after 2 s of plasma exposure. The surface modification was confirmed also by peel test, where the best results were obtained for 6 s of plasma treatment. In addition the ageing effect was studied to investigate the durability of modification, which is crucial for the industrial applications. Contribution to the topical issue "6th Central European Symposium on Plasma Chemistry (CESPC-6)", edited by Nicolas Gherardi, Ester Marotta and Cristina Paradisi

  10. Annealing Characteristics of Ultrafine Grained Low-Carbon Steel Processed by Differential Speed Rolling Method

    NASA Astrophysics Data System (ADS)

    Hamad, Kotiba; Ko, Young Gun

    2016-05-01

    The annealing behavior of ultrafine grained ferrite in low-carbon steel (0.18 wt pct C) fabricated using a differential speed rolling (DSR) process was examined by observing the microstructural changes by electron backscatter diffraction and transmission electron microscopy. For this purpose, the samples processed by 4-pass DSR at a roll speed ratio of 1:4 for the lower and upper rolls, respectively, were annealed isochronally at temperatures ranging from 698 K to 898 K (425 °C to 625 °C) for 1 hour. The deformed samples exhibited a complex microstructure in the ferrite phase consisting of an equiaxed structure with a mean grain size of ~0.4 µm and a lamellar structure with a mean lamellar width of ~0.35 µm. The texture evolved during deformation was characterized by the rolling and shear components with specific orientations. After annealing at temperatures lower than 798 K (525 °C), the aspect ratio of the deformed grains tended to shift toward a unit corresponding to the equiaxed shape, whereas the grain size remained unchanged as the annealing temperature increased. At temperatures above 798 K (525 °C), however, some grains with a low dislocation density began to appear, suggesting that the starting temperature of static recrystallization in the severely deformed ferrite grains was 798 K (525 °C). The annealing texture of the present sample after heat treatment showed a uniform fiber texture consisting of α- and γ-components.

  11. Wall thinning acceptance criteria for degraded carbon steel piping systems using FAD methodology

    SciTech Connect

    Lam, P.S.; Gupta, N.K.

    1995-02-01

    As part of the structural integrity assessment for Savannah River Site (SRS) piping systems, an acceptance criteria methodology for minimum pipe wall thickness has been developed for carbon steel piping. If a measured pipe thickness during inspection cannot meet the 87.5% of the nominal wall thickness specified in the ASME Code Case N-480, the acceptance criteria must be invoked. For a particular pipe, the larger of the two minimum thickness values obtained from the code stress check and the CEGB-R6 Failure Assessment Diagram (FAD) methodology is the minimum wall thickness for the acceptance criteria. The code stress check is based on the ASME/ANSI B31.1 Code, ASME Code Case N-480, and the SRS reactor restart criteria. The pipe wall thickness is calculated from the code equations and the applied loads. In fracture analysis, three types of axial and circumferential flaws are assumed to exist in the pipes based on the weld defects found in service history. For each flaw configuration, the stress intensity factors and the limit load solutions are calculated. These quantities are input to FAD to solve for the corresponding wall thickness required for the pipe to sustain the postulated flaws and to meet ASME safety margins under the applied loads.

  12. Characterization of coarse bainite transformation in low carbon steel during simulated welding thermal cycles

    SciTech Connect

    Lan, Liangyun; Kong, Xiangwei; Qiu, Chunlin

    2015-07-15

    Coarse austenite to bainite transformation in low carbon steel under simulated welding thermal cycles was morphologically and crystallographically characterized by means of optical microscope, transmission electron microscope and electron backscattered diffraction technology. The results showed that the main microstructure changes from a mixture of lath martensite and bainitic ferrite to granular bainite with the increase in cooling time. The width of bainitic laths also increases gradually with the cooling time. For a welding thermal cycle with relatively short cooling time (e.g. t{sub 8/5} is 30 s), the main mode of variant grouping at the scale of individual prior austenite grains changes from Bain grouping to close-packed plane grouping with the progress of phase transformation, which results in inhomogeneous distribution of high angle boundaries. As the cooling time is increased, the Bain grouping of variants becomes predominant mode, which enlarges the effective grain size of product phase. - Highlights: • Main microstructure changes and the width of lath structure increases with cooling time. • Variant grouping changes from Bain zone to close-packed plane grouping with the transformation. • The change of variant grouping results in uneven distribution of high angle grain boundary. • Bain grouping is main mode for large heat input, which lowers the density of high angle boundary.

  13. Growth of carbon nanotubes on stainless steel substrates by DC-PECVD

    NASA Astrophysics Data System (ADS)

    Duy, Dao Quang; Kim, Hyun Suk; Yoon, Dang Mo; Lee, Kang Jae; Ha, Jung Woong; Hwang, Yong Gyoo; Lee, Choong Hun; Cong, Bach Thanh

    2009-11-01

    We report on the fabrication of carbon nanotubes (CNTs) on Ni-coated stainless steel (SUS) substrates by using dc plasma enhanced chemical vapor deposition. The synthesized CNTs have the diameter of about 30 nm and the length of about 1.2 μm. To verify the effects of SUS substrates on the growth of CNTs, CNTs had also been grown on Ni-coated Si substrates. CNTs grown on the SUS substrates were more uniform compared with those grown on the Si substrates. Field emission properties of the CNT films were measured in the diode configuration, and the turn-on electric field of 3.87 V/μm and field enhancement factor β of about 1737 were obtained from the synthesized CNTs at the gap of 500 μm between the SUS substrate and the anode. These results have not only clarified the effects of the substrate on the growth of CNTs, but also shown the potential of CNTs in field emission applications, especially CNT-based cold-cathode X-ray tubes.

  14. Bainite Formation in Medium-Carbon Low-Silicon Spring Steels Accounting for Chemical Segregation

    NASA Astrophysics Data System (ADS)

    Goulas, C.; Mecozzi, M. G.; Sietsma, J.

    2016-06-01

    In this paper, the effect of chemical inhomogeneity on the isothermal bainite formation is investigated in medium-carbon low-silicon spring steel by dilatometry and microscopy. The analysis of the microstructure at different times during transformation shows that chemical segregation of substitutional alloying elements resulting from casting strongly affects the bainite formation by retarding the transformation kinetics and limiting the maximum achievable bainite fraction. During holding at temperatures close to and above the martensite start temperature, a homogeneous lower bainitic microstructure can be eventually obtained, whereas at higher temperatures, incomplete bainitic reaction is evident. It was also found that at the early stages of the transformation, differences in the bainite formation kinetics, due to local inhomogeneities in Cr and Mn concentration, result in retardation of the growth of bainite in the high Mn and Cr concentration regions. The calculated difference in driving force for nucleation between the enriched and the depleted areas is not by itself sufficient to explain the microstructures obtained and thus significant influence of growth on bainite formation is observed. Particularly, it was calculated and experimentally observed that Cr partitions in the carbides in the high Mn, Cr regions during the isothermal treatment, limiting the transformation kinetics.

  15. Influence of DIT Parameters on the Cementite Spheroidization in a Low-Alloy Medium Carbon Steel

    NASA Astrophysics Data System (ADS)

    Arruabarrena, Jon; López, Beatriz; Rodriguez-Ibabe, Jose M.

    2016-01-01

    The influence of strain, strain rate, and temperature on deformation-induced transformation (DIT) in a low-alloy medium carbon steel is studied. The strain promotes the nucleation of ferrite (deformation-induced ferrite) and also pearlite (deformation-induced pearlite), this last being characterized by a fine interlamellar spacing and morphological instability. At strains ɛ > 0.5, intragranular nucleation activates and further ferrite nucleation over the newly created α/ γ interface takes place, which gives rise to the precipitation of cementite (deformation-induced cementite) at the ferrite boundaries. Soft annealing treatments have been performed on the microstructures obtained by DIT, and the degree of spheroidization has been quantified by image analysis techniques. In comparison to non-deformed conditions, the application of DIT results in a higher degree of spheroidization after soft annealing. Moreover, the EBSD analysis denotes that ferrite grain size refinement is achieved with respect to non-deformed conditions. The degree of spheroidization is highly influenced by the applied strain level and subsequent holding temperature.

  16. Interaction of both plasmas in CO2 laser-MAG hybrid welding of carbon steel

    NASA Astrophysics Data System (ADS)

    Kutsuna, Muneharu; Chen, Liang

    2003-03-01

    Researches and developments of laser and arc hybrid welding has been curried out since in 1978. Especially, CO2 laser and TIG hybrid welding has been studied for increasing the penetration depth and welding speed. Recently laser and MIG/MAG/Plasma hybrid welding processes have been developed and applied to industries. It was recognized as a new welding process that promote the flexibility of the process for increasing the penetration depth, welding speed and allowable joint gap and improving the quality of the welds. In the present work, CO2 Laser-MAG hybrid welding of carbon steel (SM490) was investigated to make clear the phenomenon and characteristics of hybrid welding process comparing with laser welding and MAG process. The effects of many process parameters such as welding current, arc voltage, welding speed, defocusing distance, laser-to-arc distance on penetration depth, bead shape, spatter, arc stability and plasma formation were investigated in the present work. Especially, the interaction of laser plasma and MAG arc plasma was considered by changing the laser to arc distance (=DLA).

  17. Fracture assessment of Savannah River Reactor carbon steel piping. Revision 1

    SciTech Connect

    Mertz, G.E.; Stoner, K.J.; Caskey, G.R.; Begley, J.A.

    1991-12-31

    The Savannah River Site (SRS) production reactors have been in operation since the mid-1950`s. One postulated failure mechanism for the reactor piping is brittle fracture of the original A285 and A53 carbon steel piping. Material testing of archival piping determined (1) the static and dynamic tensile properties; (2) Charpy impact toughness; and (3) the static and dynamic compact tension fracture toughness properties. The nil-ductility transition temperature (NDTT), determined by Charpy impact test, is above the minimum operating temperature for some of the piping materials. A fracture assessment was performed to demonstrate that potential flaws are stable under upset loading conditions and minimum operating temperatures. A review of potential degradation mechanisms and plant operating history identified weld defects as the most likely crack initiation site for brittle fracture. Piping weld defects, as characterized by radiographic and metallographic examination, and low fracture toughness material properties were postulated at high stress locations in the piping. Normal operating loads, upset loads, and residual stresses were assumed to act on the postulated flaws. Calculated allowable flaw lengths exceed the size of observed weld defects, indicating adequate margins of safety against brittle fracture. Thus, a detailed fracture assessment was able to demonstrate that the piping systems will not fail by brittle fracture, even though the NDTT for some of the piping is above the minimum system operating temperature.

  18. Process Integrated Heat Treatment of a Microalloyed Medium Carbon Steel: Microstructure and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Herbst, Sebastian; Schledorn, Mareike; Maier, Hans Jürgen; Milenin, Andrij; Nürnberger, Florian

    2016-04-01

    Air-water spray cooling was employed during a heat treatment to enhance the mechanical properties of microalloyed medium carbon steel test cylinders (38MnVS6, 88 mm diameter). Using appropriate cooling times and intensities, the test cylinders' surfaces could be quenched and subsequently self-tempered by the residual heat of the core. Simultaneously, it was possible to keep the core regions of the cylinders in the bainitic regime and carry out a quasi-isothermal holding. The resulting microstructures consisted of tempered martensite (near-surface) and bainite with pearlite and ferrite (core). Compared to the standard heat treatment (controlled air cooling), the tensile properties (proof stress and ultimate tensile strength) could be improved for both near-surface and core regions with the adapted spray cooling. A hardness profile with 450 HV10 surface hardness and a hardening depth of more than 11 mm could be realized. In addition, an increase of the impact toughness for the core was achieved, resulting in approximately 25 J charpy impact energy. This is a substantial improvement compared to standard heat treatment procedure and values reported in the literature and can be attributed to the reduced pearlite volume fraction and the increased amount of fine bainite.

  19. Development of Fine-Grained, Low-Carbon Bainitic Steels with High Strength and Toughness Produced Through the Conventional Hot-Rolling and Air-Cooling

    NASA Astrophysics Data System (ADS)

    Dhua, Sanjay Kumar; Sarkar, Partha Pratim; Saxena, Atul; Jha, Bimal Kumar

    2016-09-01

    Low-carbon bainitic steels have created enormous interest among scientists across the world in the past few decades because of their high strength, toughness, and weldability replacing the conventional quenched and tempered medium-carbon steels. Three experimental steels with varying alloy additions were made in a 100-kg laboratory induction furnace and cast into 100-mm-diameter cylindrical ingots. These ingots were hot-rolled and air-cooled to 6-mm plates in an experimental rolling mill with selected thermomechanical parameters. Steels processed through this process provided an ultrafine low-carbon bainitic microstructure with maximum yield strength (YS) and ultimate tensile strength (UTS) 575 and 705 MPa, respectively. The Charpy impact toughness of the experimental steels was excellent, and at 253 K (-20 °C), it varied from 114 to 170 Joules. Cu-B-added steel was found to give an optimum combination of strength, YS-575 MPa, and toughness, 114 J at 253 K (-20 °C). Thus, fine-grained, low-carbon bainitic steels could be developed with a proper combination of alloying elements and thermomechanical parameters even by air-cooling.

  20. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples.

    PubMed

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (10(5)/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (10(6)/ml) and SRB (10(8)/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows