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Sample records for a533-b steel plates

  1. Effect of neutron irradiation on the impact properties of A533B steel

    SciTech Connect

    Schubert, L.E.; Kumar, A.S.; Rosinski, S.T.; Hamilton, M.L.

    1994-10-01

    A new methodology is proposed to correlate the upper shelf energy (USE) of full size and subsize Charpy specimens of a nuclear reactor pressure vessel plate material, ASTM type A 533 Grade B (A533B) having a low USE (USE < 100 J). The methodology appears to be more satisfactory than those methodologies proposed earlier. The USE was normalized by a normalization factor involving the dimensions of the Charpy specimen, the elastic stress concentration factor, and the plastic constraint at the notch root. The normalized values of the USE were found to be invariant with specimen size. In addition, it was also found that the ratio of the USE of unirradiated to that of irradiated materials was approximately the same for full, half, and third size specimens. The ductile-to-brittle transition temperature (DBTT) increased due to irradiation at 150 C to a nominal fluence of 1.0 {times} 10{sup 19} n/cm{sup 2} (E > 1 MeV) by 78 {degree}, 83{degree}, and 70{degree}C for full, half, and third size specimens, respectively. These shifts in DBTT appeared to be independent of specimen size and notch geometry.

  2. Magnetic evaluation of irradiation hardening in A533B reactor pressure vessel steels: Magnetic hysteresis measurements and the model analysis

    NASA Astrophysics Data System (ADS)

    Kobayashi, S.; Yamamoto, T.; Klingensmith, D.; Odette, G. R.; Kikuchi, H.; Kamada, Y.

    2012-03-01

    We report results of measurements of magnetic minor hysteresis loops for neutron-irradiated A533B nuclear reactor pressure vessel steels varying alloy composition and irradiation condition. A minor-loop coefficient, which is obtained from a scaling power law between minor-loop parameters exhibits a steep decrease just after irradiation, followed by a maximum in the intermediate fluence regime for most alloys. A model analysis assuming Avrami-type growth for Cu-rich precipitates and an empirical logarithmic law for relaxation of residual stress demonstrates that an increment of the coefficient due to Cu-rich precipitates increases with Cu and Ni contents and is in proportion to a yield stress change, which is related to irradiation hardening.

  3. Effect of specimen size on the impact properties of neutron irradiated A533B steel

    NASA Astrophysics Data System (ADS)

    Schubert, L. E.; Kumar, A. S.; Rosinki, Stan T.; Hamilton, Margaret L.

    1995-08-01

    A new methodology is proposed to correlate the upper shelf energy (USE) of full-size and subsize Charpy specimens of a nuclear reactor pressure vessel plate material. The methodology appears to be more satisfactory than those methodlogies proposed earlier. The USE was normalized by a normalization factor involving the dimensions of the Charpy specimen, the elastic stress concentration factor, and the plastic constraint at the notch root. The normalized values of the USE were found to be invariant with speciment size. In addition, it was also found that the ratio of the USE of unirradiated to that of irradiated materials was approximately the same for full-, half-, and third-size specimens. The ductile-to-brittle transition temperture (DBTT) increased due to irradiation at 150°C to a nominal fluence of 1.0 × 10 19 n/cm 2 ( E >MeV) by 78, 83 and 70°C for full-, half-, and third-size specimens, respectively. These shifts in DBTT appeared to be independent of specimen size and notch geometry.

  4. Analysis of the irradiation data for A302B and A533B correlation monitor materials

    SciTech Connect

    Wang, J.A.

    1996-04-01

    The results of Charpy V-notch impact tests for A302B and A533B-1 Correlation Monitor Materials (CMM) listed in the surveillance power reactor data base (PR-EDB) and material test reactor data base (TR-EDB) are analyzed. The shift of the transition temperature at 30 ft-lb (T{sub 30}) is considered as the primary measure of radiation embrittlement in this report. The hyperbolic tangent fitting model and uncertainty of the fitting parameters for Charpy impact tests are presented in this report. For the surveillance CMM data, the transition temperature shifts at 30 ft-lb ({Delta}T{sub 30}) generally follow the predictions provided by Revision 2 of Regulatory Guide 1.99 (R.G. 1.99). Difference in capsule temperatures is a likely explanation for large deviations from R.G. 1.99 predictions. Deviations from the R.G. 1.99 predictions are correlated to similar deviations for the accompanying materials in the same capsules, but large random fluctuations prevent precise quantitative determination. Significant scatter is noted in the surveillance data, some of which may be attributed to variations from one specimen set to another, or inherent in Charpy V-notch testing. The major contributions to the uncertainty of the R.G. 1.99 prediction model, and the overall data scatter are from mechanical test results, chemical analysis, irradiation environments, fluence evaluation, and inhomogeneous material properties. Thus in order to improve the prediction model, control of the above-mentioned error sources needs to be improved. In general the embrittlement behavior of both the A302B and A533B-1 plate materials is similar. There is evidence for a fluence-rate effect in the CMM data irradiated in test reactors; thus its implication on power reactor surveillance programs deserves special attention.

  5. Plating on stainless steel alloys

    SciTech Connect

    Dini, J.W.; Johnson, H.R.

    1981-09-11

    Quantitative adhesion data are presented for a variety of electroplated stainless steel type alloys. Results show that excellent adhesion can be obtained by using a Wood's nickel strike or a sulfamate nickel strike prior to final plating. Specimens plated after Wood's nickel striking failed in the deposit rather than at the interface between the substrate and the coating. Flyer plate quantitative tests showed that use of anodic treatment in sulfuric acid prior to Wood's nickel striking even further improved adhesion. In contrast activation of stainless steels by immersion or cathodic treatment in hydrochloric acid resulted in very reduced bond strengths with failure always occurring at the interface between the coating and substrate.

  6. An understanding of HSLA-65 plate steels

    NASA Astrophysics Data System (ADS)

    Sampath, K.

    2006-02-01

    HSLA-65 plate steels can be produced using one of five plate manufacturing techniques: normalizing, controlled rolling (CR), controlled rolling followed by accelerated cooling (CR-AC), direct quenching and tempering (DQT), or conventional quenching and tempering (Q&T). The HSLA-65 steels are characterized by low carbon content and low alloy content, and they exhibit a low carbon equivalent that allows improved plate weldability. These characteristics in turn (a) provide the steel plate with a refined microstructure that ensures high strength and toughness; (b) eliminate or substantially reduce the need for preheating during welding; (c) resist susceptibility to hydrogen-assisted cracking (HAC) in the weld heat affected zone (HAZ) when fusion (arc) welded using low heat-input conditions; and (d) depending on section thickness, facilitate high heat-input welding (about 2 kJ/mm) without significant loss of strength or toughness in the HAZ. However, application of this plate manufacturing process and of these controls produces significant differences in the metallurgical structure and range of mechanical properties of the HSLA-65 plate steels both among themselves and versus conventional higher strength steel (HSS) plates. For example, among the HSLA-65 plate steels, those produced by Q&T exhibit minimal variability in mechanical properties, especially in thicker plates. Besides variability in mechanical properties depending on plate thickness, the CR and CR-AC plate steels exhibit a relatively higher yield strength to ultimate tensile strength (YS/UTS) ratio than do DQT and Q&T steels. Such differences in processing and properties of HSLA-65 plate steels could potentially affect the selection and control of various secondary fabrication practices, including arc welding. Consequently, fabricators must exercise extreme caution when transferring allowable limits of certified secondary fabrication practices from one type of HSLA-65 plate steel to another, even for the

  7. Diffusion brazing nickel-plated stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Mitchell, M. J.

    1976-01-01

    To bond parts, sandwich assembly is made up of aluminum core, aluminum face sheet with brazing alloy interface, and nickel plated stainless steel part. Sandwich is placed between bottom and top glide sheet that is placed in stainless steel retort where assembly is bonded at 580 C.

  8. Diffusion brazing nickel-plated stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Mitchell, M. J.

    1976-01-01

    To bond parts, sandwich assembly is made up of aluminum core, aluminum face sheet with brazing alloy interface, and nickel plated stainless steel part. Sandwich is placed between bottom and top glide sheet that is placed in stainless steel retort where assembly is bonded at 580 C.

  9. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  10. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  11. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  12. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  13. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  14. Research Investigation of Armor Plate Steels

    DTIC Science & Technology

    1942-02-20

    location at which the ballistic limits were determined. Ballistic limits and average hardness values from the 16 duplicate plates are given in Table 10 ...OF ARMOR PLATE STEELS Plate Nuzuber %C %.Mn %Si %Ni. %Cr %Mo %cu *7111 .46 1.58 .20 . 10 /.20 7276 .50 1.07 .3o 7277 .39 .35 .23 7278 .47 .91 .26 7279...26 2.3/2.7 7328 .34 .89 .20 1.3/1.7 .35/.46 * 7329 .34 .88 .25 1.3/1.7 10 /.20 7330 .46 .86 .24 .25/.35 : 10 /.20 734 .46 .84 .29 W 5. 35 7341 .34 .94

  15. 78 FR 7451 - Clad Steel Plate From Japan; Determination

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-02-01

    ... COMMISSION Clad Steel Plate From Japan; Determination On the basis of the record \\1\\ developed in the subject... order on clad steel plate from Japan would be likely to lead to continuation or recurrence of material... contained in USITC Publication 4370 (January 2013), entitled Clad Steel Plate from Japan: Investigation No...

  16. Northwest view of steel plate "cans" in bay 7 of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Northwest view of steel plate "cans" in bay 7 of the main pipe mill building. Historian for scale. - U.S. Steel National Tube Works, Main Pipe Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  17. DETAIL VIEW OF STEEL PLATES IN WALKWAY CONNECTING NO. 3 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF STEEL PLATES IN WALKWAY CONNECTING NO. 3 TREATMENT SHOP (HIGH HOUSE) WITH NO. 2 TREATMENT SHOP - Bethlehem Steel Corporation, Along Lehigh River, North of Fourth Street, Bethlehem, Northampton County, PA

  18. Crack arrest in thick section steel plate

    NASA Astrophysics Data System (ADS)

    Smith, E.

    1983-03-01

    Crack arrest in thick section steel plate is considered in relation to the conditions for crack arrest in a nuclear reactor pressure vessel, when this is subjected to thermal stresses resulting from a hypothetical loss of coolant accident. The results of a theoretical analysis, based primarily on recent developments in quasi-static crack propagation theory, provide further support for the view that the arrest toughness KIa is essentially a material property. However, since the theoretical results also suggest that KIa is reduced by neutron irradiation, and because there is, as yet, no conclusive experimental data on the effect of neutron irradiation on KIa, it is proposed that with highly irradiated steel, instead of using a KIa crack arrest criterion, it is better to use a more conservative criterion, based on the concept that arrest occurs within the vessel at a position where the temperature exceeds that temperature above which the cleavage fracture mode is unable to operate.

  19. Aluminum/steel wire composite plates exhibit high tensile strength

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Composite plate of fine steel wires imbedded in an aluminum alloy matrix results in a lightweight material with high tensile strength. Plates have been prepared having the strength of titanium with only 85 percent of its density.

  20. Bendability of aluminiumand steel-clad chromium plates

    NASA Astrophysics Data System (ADS)

    Yoshida, Fusahito; Okada, Tatsuo; Itoh, Misao; Harada, Yasunori; Ohmori, Masanobu

    1998-05-01

    The present paper describes how the cladding of chromium plate with dissimilar metals improves the plastic bendability of the chromium. Three-point bending tests at various temperatures were performed for three types of chromium specimens: a monolithic chromium plate, aluminium- and steel-clad chromium plate. The aluminium-clad chromium plate was bent at 343 K up to a bent angle of 90 degrees without failure, even when the chromium layer was located outside of the plate (tension side), while the monolithic chromium plate could be bent exclusively at temperatures above 403 K. When the chromium layer was located inside of the steel-clad chromium plate (compression side), the plate was successfully bent at 307 K. The FE stress analysis of bending proved that the cladding of chromium plates with proper metals of different kinds is effective to reduce the tensile stress in chromium induced during bending and also the residual stress existing after bending operation.

  1. Feasibility of moire contouring for flatness checking of steel plates

    NASA Astrophysics Data System (ADS)

    Sieczka, Eric J.

    1993-05-01

    The departure from flatness of a steel plate after rolling, including center buckle and edge wave undulations, is an important parameter indicative of product quality. By monitoring the flatness of steel plates during manufacturing, information can be fed to the rolling press to control the process. A quantitative, three dimensional technique for measuring the surface structure of objects is moire interferometry. This paper presents the results of a project to demonstrate the feasibility of using moire interferometry to monitor the flatness of steel plates. This project involved the design and construction of a demonstration moire optical head, the coding of a fringe interpretation algorithm, and a performance evaluation of each.

  2. Nickel release from nickel-plated metals and stainless steels.

    PubMed

    Haudrechy, P; Foussereau, J; Mantout, B; Baroux, B

    1994-10-01

    Nickel release from nickel-plated metals often induces allergic contact dermatitis, but, for nickel-containing stainless steels, the effect is not well-known. In this paper, AISI 304, 316L, 303 and 430 type stainless steels, nickel and nickel-plated materials were investigated. 4 tests were performed: patch tests, leaching experiments, dimethylglyoxime (DMG) spot tests and electrochemical tests. Patch tests showed that 96% of the patients were intolerant to Ni-plated samples, and 14% to a high-sulfur stainless steel (303), while nickel-containing stainless steels with a low sulfur content elicited no reactions. Leaching experiments confirmed the patch tests: in acidic artificial sweat, Ni-plated samples released about 100 micrograms/cm2/week of nickel, while low-sulfur stainless steels released less than 0.03 microgram/cm2/week of nickel, and AISI 303 about 1.5 micrograms/cm2/week. Attention is drawn to the irrelevance of the DMG spot test, which reveals Ni present in the metal bulk but not its dissolution rate. Electrochemical experiments showed that 304 and 316 grades remain passive in the environments tested, while Ni-plated steels and AISI 303 can suffer significant cation dissolution. Thus, Ni-containing 304 and 316 steels should not induce contact dermatitis, while 303 should be avoided. A reliable nitric acid spot test is proposed to distinguish this grade from other stainless steels.

  3. Special heavy plates and steel solutions for bridge building

    NASA Astrophysics Data System (ADS)

    Lehnert, Tobias

    2017-09-01

    In many European countries infrastructure, -road as well as railway infrastructure-, needs intensive investments to follow the growing demands of mobility and goods traffic. Steel or steel composite bridges offer in this context viable and very sustainable solutions. Due to its unlimited recyclability steel can in general be seen as the ideal material for such sustainable constructions, but especially when designers or fabricators exploit the nowadays available possibilities of steel industry very cost-efficient and remarkable constructions are realizable. This paper will highlight some of these newest developments in heavy plates for bridge building. For example, for small span railway bridges the so-called thick plate trough bridges have proven to be a favourable concept. Very heavy plates with single plate weights up to 42 t allow building these bridges very efficiently out of one or very few single plates. Another interesting development is the so-called longitudinally profiled plates which allow a varying plate thickness along the actual loading profile. As last point the rising entry of higher strength steels in bridge building will be discussed and it will be shown why thermomechanically rolled plates are the ideal solution for these demands.

  4. 75 FR 81309 - Stainless Steel Plate from Belgium, Italy, Korea, South Africa, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-27

    ... COMMISSION [Investigation Nos. 701-TA-376 and 379 and 731-TA-788, 790-793 (Second Review)] Stainless Steel... stainless steel plate from Belgium and South Africa and the antidumping duty orders on stainless steel plate... steel plate from Belgium and South Africa and/or the antidumping duty orders on stainless steel...

  5. 3. DETAIL OF STEEL PLATE GIRDER BRIDGE THAT CARRIES BUILDING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. DETAIL OF STEEL PLATE GIRDER BRIDGE THAT CARRIES BUILDING 92 OVER RAILROAD TRACKS; LOOKING NORTHWEST - Rath Packing Company, Hog Dressing Building, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  6. VIEW OF STEEL PLATE DOOR IN NUCLEAR PHYSICS LABORATORY, BETWEEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF STEEL PLATE DOOR IN NUCLEAR PHYSICS LABORATORY, BETWEEN LABORATORY AND SP-SE REACTOR ROOM,LEVEL -15’, LOOKING NORTHWEST - Physics Assembly Laboratory, Area A/M, Savannah River Site, Aiken, Aiken County, SC

  7. 78 FR 34644 - Stainless Steel Plate in Coils From Belgium: Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-10

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium: Preliminary Results of... administrative review of the antidumping duty order on stainless steel plate in coils (steel plate) from Belgium...: Scope of the Order The product covered by this order is certain stainless steel plate in...

  8. Progress in thermomechanical control of steel plates and their commercialization

    PubMed Central

    Nishioka, Kiyoshi; Ichikawa, Kazutoshi

    2012-01-01

    The water-cooled thermomechanical control process (TMCP) is a technology for improving the strength and toughness of water-cooled steel plates, while allowing control of the microstructure, phase transformation and rolling. This review describes metallurgical aspects of the microalloying of steel, such as niobium addition, and discusses advantages of TMCP, for example, in terms of weldability, which is reduced upon alloying. Other covered topics include the development of equipment, distortions in steel plates, peripheral technologies such as steel making and casting, and theoretical modeling, as well as the history of property control in steel plate production and some early TMCP technologies. We provide some of the latest examples of applications of TMCP steel in various industries such as shipbuilding, offshore structures, building construction, bridges, pipelines, penstocks and cryogenic tanks. This review also introduces high heat-affected-zone toughness technologies, wherein the microstructure of steel is improved by the addition of fine particles of magnesium-containing sulfides and magnesium- or calcium-containing oxides. We demonstrate that thanks to ongoing developments TMCP has the potential to meet the ever-increasing demands of steel plates. PMID:27877477

  9. Progress in thermomechanical control of steel plates and their commercialization.

    PubMed

    Nishioka, Kiyoshi; Ichikawa, Kazutoshi

    2012-04-01

    The water-cooled thermomechanical control process (TMCP) is a technology for improving the strength and toughness of water-cooled steel plates, while allowing control of the microstructure, phase transformation and rolling. This review describes metallurgical aspects of the microalloying of steel, such as niobium addition, and discusses advantages of TMCP, for example, in terms of weldability, which is reduced upon alloying. Other covered topics include the development of equipment, distortions in steel plates, peripheral technologies such as steel making and casting, and theoretical modeling, as well as the history of property control in steel plate production and some early TMCP technologies. We provide some of the latest examples of applications of TMCP steel in various industries such as shipbuilding, offshore structures, building construction, bridges, pipelines, penstocks and cryogenic tanks. This review also introduces high heat-affected-zone toughness technologies, wherein the microstructure of steel is improved by the addition of fine particles of magnesium-containing sulfides and magnesium- or calcium-containing oxides. We demonstrate that thanks to ongoing developments TMCP has the potential to meet the ever-increasing demands of steel plates.

  10. Progress in thermomechanical control of steel plates and their commercialization

    NASA Astrophysics Data System (ADS)

    Nishioka, Kiyoshi; Ichikawa, Kazutoshi

    2012-04-01

    The water-cooled thermomechanical control process (TMCP) is a technology for improving the strength and toughness of water-cooled steel plates, while allowing control of the microstructure, phase transformation and rolling. This review describes metallurgical aspects of the microalloying of steel, such as niobium addition, and discusses advantages of TMCP, for example, in terms of weldability, which is reduced upon alloying. Other covered topics include the development of equipment, distortions in steel plates, peripheral technologies such as steel making and casting, and theoretical modeling, as well as the history of property control in steel plate production and some early TMCP technologies. We provide some of the latest examples of applications of TMCP steel in various industries such as shipbuilding, offshore structures, building construction, bridges, pipelines, penstocks and cryogenic tanks. This review also introduces high heat-affected-zone toughness technologies, wherein the microstructure of steel is improved by the addition of fine particles of magnesium-containing sulfides and magnesium- or calcium-containing oxides. We demonstrate that thanks to ongoing developments TMCP has the potential to meet the ever-increasing demands of steel plates.

  11. Electroless nickel plating on stainless steels and aluminum

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

  12. 22. TRANSPORTING STEEL FLOOR PLATES ON HAND CART TO NORTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. TRANSPORTING STEEL FLOOR PLATES ON HAND CART TO NORTH END OF BRIDGE. NOTE RETAINING ANGLE FOR SURFACING AT CUT-SIDE EDGE OF FLOOR PLATES. NOTE TUNNELS IN TOP OF ROCK FACE FOR MAIN CABLES - Kaibab Trail Suspension Bridge, Spanning Colorado River, Grand Canyon, Coconino County, AZ

  13. Unilateral buckling of elastically restrained rectangular mild steel plates

    NASA Astrophysics Data System (ADS)

    Smith, S. T.; Bradford, M. A.; Oehlers, D. J.

    This paper considers the elastic unilateral buckling of rectangular mild steel plates that are restrained elastically and subjected to bending and axial actions. A variational formulation of the Ritz method using linear combinations of harmonic functions for the buckling deformations is used to establish an eigenproblem to determine the plate local buckling coefficients. The motivation for the study is the retrofit of reinforced concrete beams by gluing and then bolting steel plates to the sides of the beam. Such plates, when acting compositely with the concrete beam, are subjected to predominantly bending and axial actions which may cause unilateral local buckling. Whereas the bolts provide complete restraint against buckling at discrete points, the glue may also inhibit local buckling between these nodal points since it acts as a continuous elastic restraint. The influence of the glue stiffness, support conditions and plate proportions on the unilateral buckling of such plates are assessed.

  14. Guided growth by a stainless-steel tubular plate.

    PubMed

    Lin, Tung-Yi; Kao, Hsuan-Kai; Li, Wei-Chun; Yang, Wen-E; Chang, Chia-Hsieh

    2013-07-01

    Guided growth using titanium tension band plates is an advancement in the correction of angular deformity. We applied two-hole stainless-steel one-third tubular plates for the same purpose. There were 14 deformities around the knees in eight children, mean age 10.8 years at operation. The success rate was 92.9% (13/14). The average correction rate per month was 0.59° in the femur and 0.65° in the tibia. No premature physeal arrest, overcorrection, or rebound phenomenon was observed. A stainless-steel plate is a safe and effective option for guided growth surgery in countries where only stainless-steel plates are available.

  15. Ultimate Capacity of Uniaxially Compressed Steel Plates Strengthened by CFRP

    NASA Astrophysics Data System (ADS)

    Tao, Xin; Cao, S. Y.

    2017-06-01

    This paper presents experimental studies on the ultimate capacity of steel plates strengthened by Carbon Fiber-reinforced polymer (CFRP). Some 40 plates are tested under uniaxial compression along its longitudinal direction. The effect of CFRP pasting, plate slenderness ratio and the boundary conditions are illustrated on the studies. The study shows that the steel plates strengthened by CFRP exhibited higher capacity in comparison to similar plates without CFRP. It also can be seen that multi-layers CFRP pasting were better than the single layer, pasting multi-direction is better than pasting uni-direction, pasting the transverse layer outside is better than pasting the longitudinal layer outside, and the effect of longitudinal layer was better than the transverse layer.

  16. Vision-based surface defect inspection for thick steel plates

    NASA Astrophysics Data System (ADS)

    Yun, Jong Pil; Kim, Dongseob; Kim, KyuHwan; Lee, Sang Jun; Park, Chang Hyun; Kim, Sang Woo

    2017-05-01

    There are several types of steel products, such as wire rods, cold-rolled coils, hot-rolled coils, thick plates, and electrical sheets. Surface stains on cold-rolled coils are considered defects. However, surface stains on thick plates are not considered defects. A conventional optical structure is composed of a camera and lighting module. A defect inspection system that uses a dual lighting structure to distinguish uneven defects and color changes by surface noise is proposed. In addition, an image processing algorithm that can be used to detect defects is presented in this paper. The algorithm consists of a Gabor filter that detects the switching pattern and employs the binarization method to extract the shape of the defect. The optics module and detection algorithm optimized using a simulator were installed at a real plant, and the experimental results conducted on thick steel plate images obtained from the steel production line show the effectiveness of the proposed method.

  17. Torsional Failure of Carbon Fiber Composite Plates Versus Stainless Steel Plates for Comminuted Distal Fibula Fractures.

    PubMed

    Wilson, William K; Morris, Randal P; Ward, Adam J; Carayannopoulos, Nikoletta L; Panchbhavi, Vinod K

    2016-05-01

    Carbon fiber composite implants are gaining popularity in orthopedics, but with few independent studies of their failure characteristics under supra-physiologic loads. The objective of this cadaveric study was to compare torsional failure properties of bridge plating a comminuted distal fibula fracture with carbon fiber polyetheretherketone (PEEK) composite and stainless steel one-third tubular plates. Comminuted fractures were simulated in 12 matched pairs of fresh-frozen human fibulas with 2-mm osteotomies located 3 cm proximal to the tibiotalar joint. Each fibula pair was randomized for fixation and implanted with carbon fiber and stainless steel 5-hole one-third tubular plates. The constructs were loaded in external rotation at a rate of 1-degree/sec until failure with a materials testing system. Torsional stiffness and mode of failure, as well as displacement, torque, and energy absorption for the first instance of failure and peak failure, were determined. Statistical analysis was performed with paired t tests and chi-square. There were no significant differences among the 12 pairs for torsional stiffness, first failure torque, peak failure displacement, peak failure torque, or peak failure energy. Stainless steel plates exhibited significantly higher displacement (P < .001) and energy absorption (P = .001) at the first indication of failure than the carbon fiber plates. Stainless steel plates permanently deformed significantly more often than the carbon fiber plates (P = .035). Carbon fiber plates exhibited no plastic deformation with delamination of the composite, and brittle catastrophic failure in 1 specimen. In a comminuted human fibula fracture fixation model, carbon fiber implants exhibited multiple pre-peak failures at significantly lower angles than the first failure for the stainless steel implants, with some delamination of composite layers and brittle catastrophic failure rather than plastic deformation. The torsional failure properties of carbon

  18. 6. WORKMEN REPLACING STEEL PLATES IN FLUME NO. 10, ABOVE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. WORKMEN REPLACING STEEL PLATES IN FLUME NO. 10, ABOVE SAR-1. FLUME FOR SAR-3 WAS REBUILT AT THE SAME TIME. SCE negative no. 11776, May 1, 1926. Photograph by G. Haven Bishop. - Santa Ana River Hydroelectric System, Flumes & Tunnels below Sandbox, Redlands, San Bernardino County, CA

  19. DETAIL OF STEEL PLATE SET INTO THE CONCRETE SLAB OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL OF STEEL PLATE SET INTO THE CONCRETE SLAB OF THE NORTH END OF THE ABOVE-GROUND PORTION. VIEW FACING NORTH - U.S. Naval Base, Pearl Harbor, Ford Island 5-Inch Antiaircraft Battery, Battery Command Center, Ford Island, Pearl City, Honolulu County, HI

  20. 76 FR 28809 - Stainless Steel Plate From Belgium; Termination of Five-Year Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-18

    ... COMMISSION Stainless Steel Plate From Belgium; Termination of Five-Year Review AGENCY: United States... review concerning the countervailing duty order on stainless steel plate from Belgium (75 FR 30777 and 75... its full five-year review of the countervailing duty order concerning stainless steel plate...

  1. 76 FR 50495 - Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-15

    ... COMMISSION Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan Determinations On the.... 1675(c)), that revocation of the countervailing duty order on stainless steel plate from South Africa and revocation of the antidumping duty orders on stainless steel plate from Belgium, Korea,...

  2. 75 FR 64709 - Stainless Steel Plate in Coils From Belgium: Notice of Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-20

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium: Notice of Rescission of... ``Opportunity to Request Administrative Review'' of the antidumping duty order on stainless steel plate in coils... of an administrative review of the antidumping duty order on stainless steel plate in coils...

  3. 76 FR 31588 - Stainless Steel Plate in Coils From Belgium: Rescission of Countervailing Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-01

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium: Rescission of Countervailing... countervailing duty (``CVD'') order on stainless steel plate in coils from Belgium. See Antidumping or... initiating an administrative review of the CVD order on stainless steel plate in coils from Belgium...

  4. 78 FR 31577 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-05-24

    ...)] Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan Determination On the basis of the... reason of imports from Japan of diffusion-annealed, nickel-plated flat-rolled steel products, provided... diffusion-annealed, nickel-plated flat-rolled steel products from Japan. Accordingly, effective March 27...

  5. 77 FR 5052 - Clad Steel Plate From Japan; Institution of a Five-Year Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-02-01

    ... COMMISSION Clad Steel Plate From Japan; Institution of a Five-Year Review AGENCY: United States International... whether revocation of the antidumping duty order on clad steel plate from Japan would be likely to lead to..., the Department of Commerce issued an antidumping duty order on imports of clad steel plate from Japan...

  6. 75 FR 30434 - Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-01

    ... Commission. ACTION: Institution of five-year reviews concerning the countervailing duty orders on stainless steel plate from Belgium and South Africa and the antidumping duty orders on stainless steel plate from... determine whether revocation of the countervailing duty orders on stainless steel plate from Belgium and...

  7. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  8. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  9. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  10. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  11. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  12. Surface modified stainless steels for PEM fuel cell bipolar plates

    DOEpatents

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  13. Segregation behavior of phosphorus in the heat-affected zone of an A533B/A182 dissimilar weld joint before and after simulated thermal aging

    NASA Astrophysics Data System (ADS)

    Zhai, Ziqing; Miyahara, Yuichi; Abe, Hiroshi; Watanabe, Yutaka

    2014-09-01

    The segregation behavior of phosphorus (P) in the heat-affected zone (HAZ) of an A533B/A182 dissimilar weld joint before and after step cooling was investigated with atom probe tomography. At grain/packet boundaries, the final P segregation level consisted of non-equilibrium segregation that occurred during cooling after welding and post-weld heat treatment (PWHT) and equilibrium segregation that occurred during step cooling. In both processes, higher P coverage was observed in the coarse-grained and intercritically reheated coarse-grained HAZ than in the fine-grained HAZ and base material. The cooling after welding and PWHT seemed to have a pronounced impact on P segregation in the subsequent aging process. In addition, P segregation also occurred at the precipitate/matrix interfaces of cementite, Mo2C and Al-Si rich precipitates. The evolution of P coverage at these two types of sites suggested increasing risks of embrittlement with an increase in aging time.

  14. Wear behavior of austenite containing plate steels

    NASA Astrophysics Data System (ADS)

    Hensley, Christina E.

    As a follow up to Wolfram's Master of Science thesis, samples from the prior work were further investigated. Samples from four steel alloys were selected for investigation, namely AR400F, 9260, Hadfield, and 301 Stainless steels. AR400F is martensitic while the Hadfield and 301 stainless steels are austenitic. The 9260 exhibited a variety of hardness levels and retained austenite contents, achieved by heat treatments, including quench and tempering (Q&T) and quench and partitioning (Q&P). Samples worn by three wear tests, namely Dry Sand/Rubber Wheel (DSRW), impeller tumbler impact abrasion, and Bond abrasion, were examined by optical profilometry. The wear behaviors observed in topography maps were compared to the same in scanning electron microscopy micrographs and both were used to characterize the wear surfaces. Optical profilometry showed that the scratching abrasion present on the wear surface transitioned to gouging abrasion as impact conditions increased (i.e. from DSRW to impeller to Bond abrasion). Optical profilometry roughness measurements were also compared to sample hardness as well as normalized volume loss (NVL) results for each of the three wear tests. The steels displayed a relationship between roughness measurements and observed wear rates for all three categories of wear testing. Nanoindentation was used to investigate local hardness changes adjacent to the wear surface. DSRW samples generally did not exhibit significant work hardening. The austenitic materials exhibited significant hardening under the high impact conditions of the Bond abrasion wear test. Hardening in the Q&P materials was less pronounced. The Q&T microstructures also demonstrated some hardening. Scratch testing was performed on samples at three different loads, as a more systematic approach to determining the scratching abrasion behavior. Wear rates and scratch hardness were calculated from scratch testing results. Certain similarities between wear behavior in scratch testing

  15. Immobilization of mesoporous silica particles on stainless steel plates

    NASA Astrophysics Data System (ADS)

    Pasqua, Luigi; Morra, Marco

    2017-03-01

    A preliminary study aimed to the nano-engineering of stainless steel surface is presented. Aminopropyl-functionalized mesoporous silica is covalently and electrostatically anchored on the surface of stainless steel plates. The anchoring is carried out through the use of a nanometric spacer, and two different spacers are proposed (both below 2 nm in size). The first sample is obtained by anchoring to the stainless steel amino functionalized, a glutaryl dichloride spacer. This specie forms an amide linkage with the amino group while the unreacted acyl groups undergo hydrolysis giving a free carboxylic group. The so-obtained functionalized stainless steel plate is used as substrate for anchoring derivatized mesoporous silica particles. The second sample is prepared using 2-bromo-methyl propionic acid as spacer (BMPA). Successively, the carboxylic group of propionic acid is condensed to the aminopropyl derivatization on the external surface of the mesoporous silica particle through covalent bond. In both cases, a continuous deposition (coating thickness is around 10 μm) is obtained, in fact, XPS data do not reveal the metal elements constituting the plate. The nano-engineering of metal surfaces can represent an intriguing opportunity for producing long-term drug release or biomimetic surface.

  16. 75 FR 4779 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-29

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy... duty order on certain cut-to-length carbon- quality steel plate products from Italy. This review covers... antidumping duty order on certain cut-to-length carbon- quality steel plate products (steel plate) from...

  17. Residual Stresses Measured In Quenched HSLA-100 Steel Plate.

    SciTech Connect

    Prime, M. B.

    2005-01-01

    Residual stresses over the cross section of a 60.75 mm thick plate of HSLA-100 steel were measured using the contour method. HSLA-100 is a low carbon, copper precipitation hardened, High-Strength Low-Alloy steel used for naval ship hulls, armor, and containment vessels. The material was prepared by hot cross-rolling, Austenitizing at 900 C for 75 minutes and water quenching, and then tempering at 660 C for 200 minutes followed by another water quench. A cross-sectional map of residual stresses was measured using the contour method: (1) the specimen was carefully cut in two using wire electric discharge machining; (2) the contour of the cut surfaces were measured by using a Coordinate Measuring Machine; and (3) the residual stresses were determined from the measured contours using a 3-D elastic finite element (FE) model. The results showed a typical quenching stress distribution with peak compressive stress of about 165 MPa a few mm below the surface and tensile stress of 200 MPa in the center of the plate thickness. The stress magnitudes, at less than 30% of yield, are somewhat low for water-quenched steels, which is discussed. An FE analysis showed that edge effects in the measured stress map were shown to be consistent with relaxation from removing the test specimen from a larger plate.

  18. Measurement of steel plate perforation tests with digital image correlation.

    SciTech Connect

    Cordova, Theresa Elena; Reu, Phillip L.; Vangoethem, Douglas J.

    2009-03-01

    The results of a series of punch-through tests performed on steel plates are presented. The geometry consisted of circular plates with welded boundary condition penetrated by a conical shaped punch with either a radiused or flat cylindrical end. After initial failure, the conical portion of the punch was driven through the plate to exercise tearing mechanics. Tests were performed quasi-statically with a hydraulic actuator and dynamically using a high-capacity drop table. Deformation and strain were measured with a stereo DIC system. The quasi-static tests utilized a conventional direct-view DIC technique while the dynamic tests required development of an indirect-view technique using a mirror. Experimental details used to conduct the test series will be presented along with test results. Methods of assessing test-to-test repeatability will be discussed. DIC results will also be synchronized and compared with transducer data (displacement and strain).

  19. 75 FR 59744 - Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-28

    ... COMMISSION [Investigation Nos. 701-TA-376 and 379 and 731-TA-788, 790-793 (Second Review)] Stainless Steel... countervailing duty orders on stainless steel plate from Belgium and South Africa and the antidumping duty orders on stainless steel plate from Belgium, Italy, Korea, South Africa, and Taiwan. SUMMARY:...

  20. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PRESSURE VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  1. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 2 2010-10-01 2010-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PRESSURE VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  2. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 2 2013-10-01 2013-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PRESSURE VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  3. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 2 2014-10-01 2014-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PRESSURE VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  4. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 2 2011-10-01 2011-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING PRESSURE VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  5. Fragmentation of armor piercing steel projectiles upon oblique perforation of steel plates

    NASA Astrophysics Data System (ADS)

    Paris, V.; Weiss, A.; Vizel, A.; Ran, E.; Aizik, F.

    2012-08-01

    In this study, a constitutive strength and failure model for a steel core of a14.5 mm API projectile was developed. Dynamic response of a projectile steel core was described by the Johnson-Cook constitutive model combined with principal tensile stress spall model. In order to obtain the parameters required for numerical description of projectile core material behavior, a series of planar impact experiments was done. The parameters of the Johnson-Cook constitutive model were extracted by matching simulated and experimental velocity profiles of planar impact. A series of oblique ballistic experiments with x-ray monitoring was carried out to study the effect of obliquity angle and armor steel plate thickness on shattering behavior of the 14.5 mm API projectile. According to analysis of x-ray images the fragmentation level increases with both steel plate thickness and angle of inclination. The numerical modeling of the ballistic experiments was done using commercial finite element code, LS-DYNA. Dynamic response of high hardness (HH) armor steel was described using a modified Johnson-Cook strength and failure model. A series of simulations with various values of maximal principal tensile stress was run in order to capture the overall fracture behavior of the projectile's core. Reasonable agreement between simulated and x-ray failure pattern of projectile core has been observed.

  6. A combined lift and propulsion system of a steel plate by transverse flux linear induction motors

    SciTech Connect

    Hayashiya, H.; Ohsaki, H.; Masada, E.

    1999-09-01

    To realize a non-contacting conveyance of a steel plate, a combined lift and propulsion system of a steel plate by transverse flux linear induction motors (LIMs) is proposed. By introducing the DC biased AC feeding to the LIM< a steel plate is supported stably and efficiently. In this paper, after showing the advantages of the system, the magnetic levitation experiments are carried out to investigate the feasibility of the system.

  7. Inhibition of Hydrogen Absorption during Plating of High Strength Steels.

    DTIC Science & Technology

    1984-07-01

    resistor driven by a PbO2 electrode. Voltage across the resistor was recorded versus time on a Soltec Model 1242 strip chart recorder. Most plating...was 2.0 cm2 . This cell is shown in Figure 2. PbO2 Electrode Preparation: A strip of 430 stainless steel, 0.5 inch by three inches was prepared by...150 mL of ether and 0.69 g of hygroscopic, water insoluble viscous oil product was recovered. Prussian Blue: Prussian blue was deposited cathodically

  8. Color Anodizing of Titanium Coated Rolled Carbon Steel Plate

    SciTech Connect

    Sarajan, Zohair; Mobarakeh, Hooman Nikbakht; Namiranian, Sohrab

    2011-12-26

    As an important kind of structural materials, the titanium cladded steel plates have the advantages of both metals and have been applied in aviation, spaceflight, chemical and nuclear industries. In this study, the specimens which were prepared under soldering mechanism during rolling were anodized by electrochemical process under a given conditions. The color anodizing takes place by physical phenomenon of color interference. Part of incident light on the titanium oxide is reflected and the other part reflects inside coated titanium layer. Major part of the light which reflects from titanium-oxide interface, reflects again inside of the oxide layer.

  9. XDT in Solid Rocket Propellant by Large Steel Flyer Plate

    NASA Astrophysics Data System (ADS)

    Tanaka, K.; Noda, K.; Hyodo, Y.; Nakamura, H.; Kosaka, K.; Nakayama, T.; Katayama, M.; Takeba, A.

    1999-06-01

    Several experiments of the impact explosion of solid rocket propellant on the command destruction of rocket motor have been performed by solid rocket propellants of 460 to 1000 kg impacting a steel plate of 1100mm in diameter and 100 mm in thickness. Impact velocities were varied from 130m/s to 185 m/s. Strong explosions were observed at impact velocity higher than 150 m/s to tests of solid rocket proppelant of 500 kg. The XDT(Unknown to Detonation Transition) is studied using the fracture ignition model including strain rate effect. Computational results were compared with observed blast waves and ignition delay to various impact velocities.

  10. 78 FR 46570 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From Ukraine; Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-01

    ... International Trade Administration Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From Ukraine... & Steel Works (Azovstal) and Ilyich Iron and Steel Works (Ilyich), are in compliance with the agreement suspending the antidumping investigation of certain cut-to-length carbon steel plate (CTL plate) from...

  11. Impact extractive fracture of jointed steel plates of a bolted joint

    NASA Astrophysics Data System (ADS)

    Daimaruya, M.; Fujiki, H.; Ambarita, H.

    2012-08-01

    This study is concerned with the development of a fracture criterion for the impact fracture of jointed steel plates of a bolted joint used in a car body. For the accurate prediction of crash characteristics of car bodies by computer-aided engineering (CAE), it is also necessary to examine the behavior and fracture of jointed steel plates subjected to impact loads. Although the actual impact fracture of jointed steel plates of a bolted joint used in cars is complicated, for simplifying the problem it might be classified into the shear fracture and the extractive fracture of jointed steel plates. Attention is given to the extractive fracture of jointed steel plates in this study. The extractive behavior and fracture of three kinds of steel plates used for cars are examined in experiments and numerical simulations. The impact extraction test of steel plates jointed by a bolt is performed using the one-bar method, together with the static test. In order to understand the mechanism of extractive fracture process of jointed steel plates, numerical simulations by a FEM code LS-DYNA are also carried out. The obtained results suggest that a stress-based fracture criterion may be developed for the impact extractive fracture of jointed steel plates of a bolted joint used in a car body.

  12. 76 FR 24462 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-02

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China... antidumping duty order on certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From...

  13. 75 FR 29519 - Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-26

    ... Cut-to-Length Carbon Steel Plate from the People's Republic of China: Rescission of Antidumping Duty... certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From the People's Republic...

  14. 78 FR 44525 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Preliminary Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-24

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China... on certain cut-to- length carbon steel plate (``CTL plate'') from the People's Republic of China... certain cut-to-length carbon steel plate from the PRC.\\2\\ This merchandise is currently classified in the...

  15. Practical method for diffusion welding of steel plate in air.

    NASA Technical Reports Server (NTRS)

    Moore, T. J.; Holko, K. H.

    1972-01-01

    Description of a simple and easily applied method of diffusion welding steel plate in air which does not require a vacuum furnace or hot press. The novel feature of the proposed welding method is that diffusion welds are made in air with deadweight loading. In addition, the use of an autogenous (self-generated) surface-cleaning principle (termed 'auto-vac cleaning') to reduce the effects of surface oxides that normally hinder diffusion welding is examined. A series of nine butt joints were diffusion welded in thick sections of AISI 1020 steel plate. Diffusion welds were attempted at three welding temperatures (1200, 1090, and 980 C) using a deadweight pressure of 34,500 N/sq m (5 psi) and a two-hour hold time at temperature. Auto-vac cleaning operations prior to welding were also studied for the same three temperatures. Results indicate that sound welds were produced at the two higher temperatures when the joints were previously fusion seal welded completely around the periphery. Also, auto-vac cleaning at 1200 C for 2-1/2 hours prior to diffusion welding was highly beneficial, particularly when subsequent welding was accomplished at 1090 C.

  16. License plate cosmetic corrosion test of automotive coated steel sheet

    SciTech Connect

    Townsend, H.E.; Simpson, M.W.; McCune, D.C.

    1999-04-01

    A new standard laboratory test (SAE J2334) for evaluation of the cosmetic corrosion resistance of autobody steel sheet has been developed through the joint efforts of the Society of Automotive Engineers Automotive Corrosion Prevention Committee (SAE/ACAP) and the Auto/Steel Partnership (A/SP) Corrosion Task Force. Results from this test gave an excellent correlation with those of on-vehicle tests conducted for 5 years in Canada at St. John`s, Newfoundland, and Montreal, Quebec. To determine how results of the Canadian tests related to environments in the United States, racks of identical materials were mounted on the front license plate brackets of cars driven in various locations in the US snowbelt, including Bethlehem, Pennsylvania; Detroit, Michigan, and Chardon, Ohio. After 4 years to 5 years, these tests showed the US environments produced less scribe creep and more red rust than those conducted in Canada. Similar rankings were obtained for the scribe creep resistance of the various coated steel sheet products when compared at equivalent amounts of corrosion. However, the ranking of materials changed at longer exposure times in Canada, and for that reason, it was concluded that the 5-year Canadian results used in the development of the SAE J2334 test provided a better real-world performance standard.

  17. 78 FR 9676 - Clad Steel Plate From Japan: Continuation of Antidumping Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-02-11

    ... International Trade Administration Clad Steel Plate From Japan: Continuation of Antidumping Duty Order AGENCY... Japan would likely lead to a continuation or recurrence of dumping and material injury to an industry in... sunset review of the antidumping duty order on clad steel plate from Japan pursuant to section 751(c) of...

  18. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 48 Federal Acquisition Regulations System 3 2013-10-01 2013-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  19. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 48 Federal Acquisition Regulations System 3 2011-10-01 2011-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  20. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 48 Federal Acquisition Regulations System 3 2014-10-01 2014-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  1. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  2. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 48 Federal Acquisition Regulations System 3 2012-10-01 2012-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  3. 76 FR 54207 - Stainless Steel Plate in Coils From Italy: Revocation of Antidumping Duty Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-31

    ... International Trade Administration Stainless Steel Plate in Coils From Italy: Revocation of Antidumping Duty... antidumping duty order on stainless steel plate in coils (SSPC) from Italy. See Initiation of Five-Year... this order would not be likely to lead to continuation or recurrence of material injury to an industry...

  4. Non-Contact Guide for Traveling Continuous Steel Plates in Loop Shaping Part Using Electromagnetic Force

    NASA Astrophysics Data System (ADS)

    Kashiwabara, Ken; Kumagai, Hiroaki; Oshinoya, Yasuo; Ishibashi, Kazuhisa; Kasuya, Hirakazu

    In the factory, the continuous steel plates subjected to iron and steel processes are supported by a series of rollers during processes such as rolling. However, because roller comes in contact with the steel plates, the problem of surface quality deterioration arises. To solve this problem, we develop a non-contact guide for parts of the steel plate at which its traveling direction changes in high-speed traveling by applying an electromagnetic force from the direction of the edge of the steel plate, and experimentally examine the effectiveness of the system. Moreover, when the position of the plate is controlled, it is extremely difficult to determine the mass of the control target. We confirm the suppressive effect of a sliding mode control theory that has robustness in mass variation. The results indicate that the proposed system can be achieved.

  5. Fracture Behavior of Ultra-Low-Carbon Steel Plate and Heat-Affected-Zone.

    DTIC Science & Technology

    1990-12-01

    ganese-molybdenum steel caused an increase in the DBTT . However. it cannot be assumed that the presence of these TiN cubes always causes detrimental...Department Research & Development Report 0 N Fracture Behavior of Ultra-Low-Carbon Steel Plate and Heat-Affected-Zone by M. G. Vassilaros CO a- Co -e DTIC...Materials Engineering Department Research & Development Report Fracture Behavior of Ultra-Low-Carbon Steel Plate and Heat-Affected-Zone by M. G

  6. XDT in HTPB propellant from steel flyer plate impact tests

    NASA Astrophysics Data System (ADS)

    Tanaka, Katsumi; Noda, Keiichiro; Hyodo, Yukio; Nakamura, Hiroyuki; Kosaka, Katsuaki; Nakayama, Takashi; Katayama, Masahide; Takeba, Atsushi

    2000-04-01

    Several experiments simulating ground impact explosion following the command destruction of a launch vehicle have been performed using HTPB propellant samples of mass 460 to 940 kg impacted by a steel flyer plate. Impact velocities were varied from 135 m/s to 170 m/s. Strong explosions were observed at impact velocities higher than 150 m/s for tests of solid rocket propellant weighting 460 kg. The XDT (Unknown to Detonation Transition) is studied using a bulk failure reaction model including strain rate effect. Computational results are compared with observed blast waves for various impact velocities. The present model has been successfully applied to 22 inch Critical Diameter tests for SRMU HTPB propellant.

  7. Shear fracture of jointed steel plates of bolted joints under impact load

    NASA Astrophysics Data System (ADS)

    Daimaruya, M.; Fujiki, H.; Ambarita, H.; Kobayashi, H.; Shin, H.-S.

    2013-07-01

    The present study is concerned with the development of a fracture criterion for the impact fracture of jointed steel plates of bolted joints used in a car body, which contributes to crash simulations by CAE. We focus our attention on the shear fracture of the jointed steel plates of lap-bolted joints in the suspension of a car under impact load. Members of lap-bolted joints are modelled as a pair of steel plates connected by a bolt. One of the plates is a specimen subjected to plastic deformation and fracture and the other is a jig subjected to elastic deformation only. Three kinds of steel plate specimens are examined, i.e., a common steel plate with a tensile strength of 270 MPa and high tensile strength steel plates of 440 and 590 MPa used for cars. The impact shear test was performed using the split Hopkinson bar technique for tension impact, together with the static test using a universal testing machine INSTRON 5586. The behaviour of the shear stress and deformation up to rupture taking place in the joint was discussed. The obtained results suggest that a stress-based fracture criterion may be developed for the impact fracture of jointed steel plates of a lap-bolted joint.

  8. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    NASA Astrophysics Data System (ADS)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  9. 78 FR 75371 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan; Scheduling of the Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-11

    ... COMMISSION Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan; Scheduling of the Final... of less-than-fair-value imports from Japan of diffusion-annealed, nickel- plated flat-rolled steel... diffusion-annealed, nickel- plated flat-rolled steel products from Japan are being sold in the United States...

  10. 77 FR 38825 - Clad Steel Plate From Japan; Scheduling of a Full Five-Year Review Concerning the Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-29

    ... COMMISSION Clad Steel Plate From Japan; Scheduling of a Full Five-Year Review Concerning the Antidumping Duty Order on Clad Steel Plate From Japan AGENCY: United States International Trade Commission. ACTION... revocation of the antidumping duty order on clad steel plate from Japan would be likely to lead to...

  11. 75 FR 67108 - Cut-To-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-01

    ... COMMISSION Cut-To-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea AGENCY: United... and the antidumping duty orders on CTL carbon steel plate from India, Indonesia, Italy, Japan, and... duty orders on CTL carbon steel plate from India, Indonesia, Italy, Japan, and Korea would be likely to...

  12. 78 FR 23905 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Initiation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-23

    ... International Trade Administration Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan...'') petition concerning imports of diffusion-annealed, nickel-plated flat-rolled steel products from Japan... Diffusion-Annealed, Nickel- Plated Steel Flat-Rolled Products from Japan, dated March 27, 2013 (``Petition...

  13. 75 FR 45605 - Stainless Steel Plate in Coils From Belgium: Correction to Notice of Final Results of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-03

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium: Correction to Notice of Final... following notice: Stainless Steel Plate in Coils From Belgium: Final Results of Antidumping Duty... administrative review for all shipments of stainless steel plate in coils (``SSPC'') from Belgium entered,...

  14. 75 FR 29976 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-28

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy... antidumping duty order on certain cut-to-length carbon-quality steel plate products from Italy. See Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Preliminary Results of Antidumping...

  15. Evolution of Microalloyed Steels Since Microalloying '75 with Specific Emphasis on Linepipe and Plate

    NASA Astrophysics Data System (ADS)

    Gray, J. Malcolm; Barbaro, F.

    In the four decades since the Conference Microalloying '75 was held in Washington, DC, there has been an avalanche of development and application in almost all steel products but most notably in automotive, plate and linepipe steels. Revolutions in steelmaking, casting, rolling and accelerated cooling have all contributed to the adoption of this versatile, economical class of steel. Today it is estimated that fully seventeen percent of all steel produced relies on microalloying additions and related metallurgical technology.

  16. Low-alloy steels for thick-walled pressure vessels. Summary report, February 1, 1980-January 31, 1982

    SciTech Connect

    Todd, J.A.; Chung, D.W.; Parker, E.R.

    1982-01-01

    This program aimed to modify existing commercial pressure vessel steels to provide strong, tough, creep resistant materials, with low hydrogen attack and temper embrittlement susceptibilities, which can also be field-fabricated into thick-section vessels for coal conversion systems. Emphasis was placed on determining the effects of Mn, Ni and Cr on the creep rupture and hydrogen attack susceptibilities of Cr-Mo steels. Hydrogen attack studies were also carried out on A533B and model alloy systems to investigate the role of alloy carbides in promoting resistance to hydrogen damage. Creep rupture fracture times were determined at 500, 560 and 600/sup 0/C for periods up to 2000 hours. The effects of cooling rate from the austenitizing temperature and tempering response on the microstructure of 3Cr-1Mo-1Mn-1Ni steel were studied. The carbide structures in all the alloy modifications were carefully characterized. Data were collected from preliminary weld bead-on-plate tests of A387 and temper embrittlement studies of A543 with mischmetal addition. The unloading compliance test technique for J/sub Ic/ measurements was completed for A533B specimens but shortage of material prevented testing of A387. The mechanical property, elevated temperature creep and hydrogen attack data suggested that addition of 0.75 Cr + 0.5 Mn + 1Ni was beneficial in reducing susceptibility to hydrogen damage but was detrimental to creep rupture properties. 44 figures, 14 tables.

  17. Magnetic levitation of a flexible steel plate with a vibration suppressing magnet

    SciTech Connect

    Hayashiya, H.; Araki, N.; Paddison, J.E.; Ohsaki, H.; Masada, E.

    1996-09-01

    In the steel making process, the application of a magnetic levitation to the steel plate conveyance is expected. The advantages brought by introducing contactless support of a steel plate are improved quality of products, reduced maintenance cost of installations, increased productivity, and quieter operation. Here, a magnetic levitation system that has a vibration suppressing electromagnet which use only the velocity of the levitated object for the control has been studied. The proposed system has advantages of the stale levitation of a flexible steel plate which moves with time under the fixed electromagnets. The simulation of levitated plate`s response using finite element method and the magnetic levitation experiments using such a vibration suppressing magnet were carried out. The results show the vibration suppressing magnet is able to control the low frequency natural vibration effectively, and a notch filter is able to avoid the excitation of the high frequency natural vibration.

  18. New-type steel plate with ultra high crack-arrestability

    SciTech Connect

    Ishikawa, T.; Nomiyama, Y.; Hagiwara, Y.; Yoshikawa, H.; Oshita, S.; Mabuchi, H.

    1995-12-31

    A new-type steel plate has been developed by controlling the microstructure of the surface layers. The surface layer consists of ultra fine grain ferrite microstructure, which provides excellent fracture toughness even at cryogenic temperature. When an unstable brittle crack propagates in the developed steel plate, shear-lips can be easily formed due to the surface layers with ultra fine grain microstructure. Since unstable running crack behavior is strongly affected by side-ligaments (shear-lips), which are associated with extensive plastic deformation, enhanced formation of the shear-lips can improve crack arrestability. This paper describes the developed steel plates of HT500MPa tensile strength class for shipbuilding use. Fracture mechanics investigations using large-scale fracture testings (including ultrawide duplex ESSO tests) clarified that the developed steel plates have ultra high crack-arrestability. It was also confirmed that the plates possess sufficient properties, including weldability and workability, for ship building use.

  19. Bauschinger effect on API 5L B and X56 steel plates under repeating bending load

    NASA Astrophysics Data System (ADS)

    Chandra, Icho Y.; Korda, Akhmad A.

    2017-01-01

    During steel pipe fabrication, hot rolled coil steel will undergo coiling and uncoiling process, where the steel plate is bent repeatedly. When cyclic loading is imposed on steel, tensile and compressive stress will occur in it resulting in softening caused by Bauschinger effect. This research is focused on Bauschinger effect and cyclic loading during coiling and uncoiling process on API 5L B and API 5L X56 steel. Both types of steel were given repeated bend loading with variation in loading cycle and the curvature radius. The steel's response was then observed by using tensile testing, microhardness testing, and microstructure observation. A decrease in yield strength is observed during lower cycles and on smaller radii. After higher loading cycle, the yield strength of the steel was increased. Microhardness testing also reported similar results on the subsurface part of the steel where loading is at its highest.

  20. 77 FR 47593 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Preliminary Results...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-08-09

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China... review of the antidumping duty order on certain cut-to- length carbon steel plate (``CTL plate'') from... to request an administrative review of the antidumping duty order on CTL plate from the PRC.\\2\\ On...

  1. Chrome-Free Paint Primer for Zn/Ni Plated High-Strength Steel (Briefing Charts)

    DTIC Science & Technology

    2014-11-19

    Chrome-Free Paint Primer for Zn/Ni Plated High- Strength Steel 11-19-14 Presentation at ASETSDefense 2014 George Zafiris Team: Mark Jaworowski, Mike...AND SUBTITLE Chrome-Free Paint Primer for Zn/Ni Plated High-Strength Steel 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6...by ANSI Std Z39-18 Background High-Strength Steel (Substrate) LHE Cd layer Cr(VI) Primer CCC High-Strength Steel (Substrate) LHE Zn/Ni layer

  2. 76 FR 12322 - Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-07

    ... ASTM A710 and A736 or their proprietary equivalents; (4) abrasion-resistant steels (i.e., USS AR 400... equivalents; (6) ball bearing steels; (7) tool steels; and (8) silicon manganese steel or silicon electric... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia,...

  3. Perforation of HY-100 steel plates with 4340 R{sub c} 38 and T-250 maraging steel rod projectiles

    SciTech Connect

    Forrestal, M.J.; Hanchak, S.J.

    1998-05-25

    The authors conducted perforation experiments with 4340 Rc 38 and T-250 maraging steel, long rod projectiles and HY-100 steel target plates at striking velocities between 80 and 370 m/s. Flat-end rod projectiles with lengths of 89 and 282 mm were machined to nominally 30-mm-diameter so they could be launched from a 30-mm-powder gun without sabots. The target plates were rigidly clamped at a 305-mm-diameter and had nominal thicknesses of 5.3 and 10.5 mm. Four sets of experiments were conducted to show the effects of rod length and plate thickness on the measured ballistic limit and residual velocities. In addition to measuring striking and residual projectile velocities, they obtained framing camera data on the back surfaces of several plates that showed clearly the plate deformation and plug ejection process. They also present a beam model that exhibits qualitatively the experimentally observed mechanisms.

  4. Evaluation of silver-coated stainless steel bipolar plates for fuel cell applications

    NASA Astrophysics Data System (ADS)

    Huang, Ing-Bang

    In this study, computer-aided design and manufacturing (CAD/CAM) technology were applied to develop and produce stainless steel bipolar plates for DMFC (direct methanol fuel cell). Effect of surface modification on the cell performance of DMFC was investigated. Surface modifications of the stainless steel bipolar plates were made by the electroless plating method. A DMFC consisting of silver coated stainless steel as anode and uncoated stainless steel as cathode was assembled and evaluated. The methanol crossover rate (R c) of the proton exchange membrane (PEM) was decreased by about 52.8%, the efficiency (E f) of DMFC increased about 7.1% and amounts of methanol electro-oxidation at the cathode side (M co) were decreased by about 28.6%, as compared to uncoated anode polar plates. These measurements were determined by the transient current and mathematical analysis.

  5. A Study of the Efficiency of High-strength, Steel, Cellular-core Sandwich Plates in Compression

    NASA Technical Reports Server (NTRS)

    Johnson, Aldie E , Jr; Semonian, Joseph W

    1956-01-01

    Structural efficiency curves are presented for high-strength, stainless-steel, cellular-core sandwich plates of various proportions subjected to compressive end loads for temperatures of 80 F and 600 F. Optimum proportions of sandwich plates for any value of the compressive loading intensity can be determined from the curves. The efficiency of steel sandwich plates of optimum proportions is compared with the efficiency of solid plates of high-strength steel and aluminum and titanium alloys at the two temperatures.

  6. Design Review Report for Concrete Cover Block Replaced by Steel Plate

    SciTech Connect

    JAKA, O.M.

    2000-07-27

    The design for the steel cover plates to replace concrete cover blocks for U-109 was reviewed and approved in a design review meeting. The design for steel plates to replace concrete blocks were reviewed and approved by comparison and similarity with U-109 for the following additional pits: 241-U-105. 241-I-103, 241-Ax-101. 241-A-101, 241-SX-105, 241-S-A, 241-S-C, 241-SX-A.

  7. Ultrasonic guided wave detection of scatterers on large clad steel plates

    NASA Astrophysics Data System (ADS)

    Gong, Peng; Harley, Joel B.; Berges, Mario; Junker, Warren R.; Greve, David W.; Oppenheim, Irving J.

    2016-04-01

    "Clad steel" refers to a thick carbon steel structural plate bonded to a corrosion resistant alloy (CRA) plate, such as stainless steel or titanium, and is widely used in industry to construct pressure vessels. The CRA resists the chemically aggressive environment on the interior, but cannot prevent the development of corrosion losses and cracks that limit the continued safe operation of such vessels. At present there are no practical methods to detect such defects from the exposed outer surface of the thick carbon steel plate, often necessitating removing such vessels from service and inspecting them visually from the interior. In previous research, sponsored by industry to detect and localize damage in pressurized piping systems under operational and environmental changes, we investigated a number of data-driven signal processing methods to extract damage information from ultrasonic guided wave pitch-catch records. We now apply those methods to relatively large clad steel plate specimens. We study a sparse array of wafer-type ultrasonic transducers adhered to the carbon steel surface, attempting to localize mass scatterers grease-coupled to the stainless steel surface. We discuss conditions under which localization is achieved by relatively simple first-arrival methods, and other conditions for which data-driven methods are needed; we also discuss observations of plate-like mode properties implied by these results.

  8. Practical method of diffusion-welding steel plate in air

    NASA Technical Reports Server (NTRS)

    Holko, K. H.; Moore, T. J.

    1971-01-01

    Method is ideal for critical service requirements where parent metal properties are equaled in notch toughness, stress rupture and other characteristics. Welding technique variations may be used on a variety of materials, such as carbon steels, alloy steels, stainless steels, ceramics, and reactive and refractory materials.

  9. Effect of Cadmium Plating Thickness on the Charpy Impact Energy of Hydrogen-Charged 4340 Steel

    NASA Astrophysics Data System (ADS)

    Es-Said, O. S.; Alcisto, J.; Guerra, J.; Jones, E.; Dominguez, A.; Hahn, M.; Ula, N.; Zeng, L.; Ramsey, B.; Mulazimoglu, H.; Li, Yong-Jun; Miller, M.; Alrashid, J.; Papakyriakou, M.; Kalnaus, S.; Lee, E. W.; Frazier, W. E.

    2016-09-01

    Hydrogen was intentionally introduced into ultra-high strength steel by cadmium plating. The purpose was to examine the effect of cadmium plate thickness and hence hydrogen on the impact energy of the steel. The AISI 4340 steel was austenitized at 1000 °C for 1 h, water quenched, and tempered at temperatures between 257 and 593 °C in order to achieve a range of targeted strength levels. The specimens were cadmium plated with 0.00508 mm (0.2 mils), 0.00762 mm (0.3 mils), and 0.0127 mm (0.5 mils). Results demonstrated that the uncharged specimens exhibited higher impact energy values when compared to the plated specimens at all tempering temperatures. The cadmium-plated specimens had very low Charpy impact values irrespective of their ultimate tensile strength values. The model of hydrogen transport by mobile dislocations to the fracture site appears to provide the most suitable explanation of the results.

  10. 76 FR 53882 - Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel Plate in Coils From...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-30

    ... International Trade Administration Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel... on stainless steel plate in coils (SSPC) from Belgium, the Republic of Korea (Korea), South Africa... these AD and CVD orders would likely lead to a continuation or recurrence of material injury to an...

  11. A predictive model for corrosion fatigue crack growth rates in RPV steels exposed to PWR environments

    SciTech Connect

    Atkinson, J.D.; Chen, Z.; Yu, J.

    1995-12-31

    Corrosion fatigue crack propagation rates have been measured in A533B Class 1 plate in stagnant PWR primary water for a range of steel sulphur contents, temperature and corrosion potential values. Parametric descriptions of the data collected under constant rig conditions give good correlations for each variable and are consistent with a crack tip environment controlled process related to sulphur chemistry. A modified crack velocity equation is proposed to include temperature, sulphur content, polarization potential, frequency and {Delta}K values and it is shown how the predictions compare with the proposed ASME XI revision. Critical fatigue situations are identified for 0.003% and 0.019% sulphur steels typical of modern and old plant. The use of the equation in assessing the synergistic effect of variables is discussed.

  12. 78 FR 50378 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Postponement of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-19

    ... International Trade Administration Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan... steel products from Japan. See Diffusion- Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan... Japan: Petitioner's Request for Extension of the Antidumping Investigation Preliminary Determination...

  13. The Influence of TIG Welding Thermal Cycles on HSLA-100 Steel Plate

    DTIC Science & Technology

    1993-11-01

    THERMAL CYCLES ON HSLA-100 STEEL PLATE Alan G. Fox Sanjiwan D. Bhole November 1993 Approved for public release; distribution is unlimited Prepared for...Cycles on HSLA-100 Steel Plate I. AUTHOR(S) N00167-93-WR-30331 Alan G3. Fox and Sanjiwan D. Bhole 7. PERFORMING ORGANIZATION MAMES(S) AND ADORESS(ES...welds were performed on U.S. Navy HSLA-100 steel . Power variations in these welds was achieved by altering the welding speed, voltage and current and

  14. A novel combined lift and propulsion system for a steel plate conveyance by electromagnets

    SciTech Connect

    Hayashiya, H.; Iizuka, D.; Ohsaki, H.; Masada, E.

    1998-07-01

    In the steel making process, there is a requirement to improve the quality of the products. To realize such a requirement, non-contacting conveyance of a steel plate by magnetic force has been investigated. The advantages brought by introducing non-contacting conveyance of a steel plate are improved quality of products, reduced maintenance cost of installations, increased productivity, and quieter operation. Here, a novel lift and propulsion system using alternating-current electromagnets is proposed. The proposed system can simplify the configuration of a non-contacting conveyance system for a steel plate by magnetic force. Both finite element analysis and experiments were carried out. After investigating the basic characteristics of the proposed electromagnetic linear actuator, magnetic levitation experiments with four controlled electromagnets were performed and stable levitation was realized though about 65% of the total mass of the steel plate was supported by uncontrolled alternating-current electromagnets. The results indicate that the proposed system can produce not only the strong levitation force but also the propulsion force on a steel plate.

  15. High-speed measurements of steel-plate deformations during laser surface processing.

    PubMed

    Jezersek, Matija; Gruden, Valter; Mozina, Janez

    2004-10-04

    In this paper we present a novel approach to monitoring the deformations of a steel plate's surface during various types of laser processing, e.g., engraving, marking, cutting, bending, and welding. The measuring system is based on a laser triangulation principle, where the laser projector generates multiple lines simultaneously. This enables us to measure the shape of the surface with a high sampling rate (80 Hz with our camera) and high accuracy (+/-7 microm). The measurements of steel-plate deformations for plates of different thickness and with different illumination patterns are presented graphically and in an animation.

  16. The Nesting and Marking of Ship Parts Cut From Steel Plate (The National Shipbuilding Research Program)

    DTIC Science & Technology

    1985-09-01

    less than 50%. To increase the available machine cutting time, some yards use removable plate supporting trays . Here the cut parts and scrap are...by key- board or cursor input to form a desirable nesting arrange- ment in the plate area shown on the screen. A bump feature allows for the...Marking of Ship Parts Cut From Steel Plate Report Documentation Page Form ApprovedOMB No. 0704-0188 Public reporting burden for the collection of

  17. 78 FR 76279 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Final Results and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-17

    ... PRC companies: Hunan Valin Xiangtan Iron & Steel Co., Ltd. (``Hunan Valin''), Shanghai Pudong Iron and Steel Co. (``Shanghai Pudong''), and the company grouping Bao/Baoshan Iron and Steel Corp., Baoshan... hot-rolled iron and non-alloy steel universal mill plates (i.e., flat-rolled products rolled on four...

  18. 77 FR 263 - Certain Cut-To-Length Carbon-Quality Steel Plate From Italy and Japan: Revocation of Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-04

    ...) abrasion-resistant steels (i.e., USS AR 400, USS AR 500); (5) products made to ASTM A202, A225, A514 grade S, A517 grade S, or their proprietary equivalents; (6) ball bearing steels; (7) tool steels; and (8... International Trade Administration Certain Cut-To-Length Carbon-Quality Steel Plate From Italy and...

  19. Effect of preheat on residual stress distributions in arc-welded mild steel plates

    SciTech Connect

    Adedayo, S.M.; Adeyemi, M.B.

    2000-02-01

    Residual stress distribution in the longitudinal and transverse directions on a 6-mm-thick arc-welded mild steel plate was experimentally examined with and without initial preheat. Stress measurements were completed by monitoring strain changes on mounted strain gauges resulting from successive milling of the welded plate specimens. Machining stresses were also compensated for by carrying out measurements of strain changes due to milling operation of a stress-free unwelded annealed mild steel plate. High tensile residual stresses exist close to the weld line in both longitudinal and transverse stresses. Maximum longitudinal residual stress values existing close to the weld line are reduced (between 50 and 75%) due to the effect of initial metal preheat of 200 C of the welded steel plate.

  20. Stainless Steel Bipolar Plates Deposited with Multilayer Films for PEMFC Applications

    NASA Astrophysics Data System (ADS)

    Cho, Hyun; Yun, Young-Hoon

    2013-08-01

    A chromium nitride (CrN, Cr2N)/chromium (Cr)/indium-tin-oxide (ITO) system and a gold (Au)/titanium (Ti) system were separately deposited using a sputtering method and an E-beam method, respectively, onto stainless steel 316 and 304 plates. The XRD patterns of the deposited stainless steel plates showed the crystalline phase of typical indium-tin oxide and of metallic phases, such as chromium, gold, and the metal substrate, as well as those of external chromium nitride films. The nitride films were composed of two metal nitride phases that consisted of CrN and Cr2N compounds. The surface morphologies of the modified stainless steel bipolar plates were observed using atomic force microscopy and FE-SEM. The chromium nitride (CrN, Cr2N)/chromium (Cr)/indium-tin-oxide (ITO) multilayer that was formed on the stainless steel plates had a surface microstructural morphology that consisted of fine columnar grains 10 nm in diameter and 60 nm in length. The external gold films that were formed on the stainless steel plates had a grain microstructure approximately 100 nm in diameter. The grain size of the external surface of the stainless steel plates with the gold (Au)/titanium (Ti) system increased with increasing gold film thickness. The electrical resistances and water contact angles of the stainless steel bipolar plates that were covered with the multilayer films were examined as a function of the thickness of the ITO film or of the external gold film. In the corrosion test, ICP-MS results indicated that the gold (Au)/titanium (Ti) films showed relatively excellent chemical stability after exposure to H2SO4 solution with pH 3 at 80 °C.

  1. Failure analysis of stainless steel femur fixation plate.

    PubMed

    Hussain, P B; Mohammad, M

    2004-05-01

    Failure analysis was performed to investigate the failure of the femur fixation plate which was previously fixed on the femur of a girl. Radiography, metallography, fractography and mechanical testing were conducted in this study. The results show that the failure was due to the formation of notches on the femur plate. These notches act as stress raisers from where the cracks start to propagate. Finally fracture occurred on the femur plate and subsequently, the plate failed.

  2. Evaluation of Crack Arrest Fracture Toughness of Parent Plate, Weld Metal and Heat Affected Zone of BIS 812 EMA Ship Plate Steel

    DTIC Science & Technology

    1993-10-01

    34- EVALUATION OF CRACK ARREST FRACTURE TOUGHNESS OF PARENT PLATE, WELD METAL 0 AND HEAT AFFECTED ZONE OF BIS 812 EMA SHIP PLATE STEEL IA BURCH MRL-TR...had a deleterious effect on the crack arrest properties of this particular steel . Tests on each of these regions revealed that, far the combination of...fracture toughness assessment is not a requirement for qualification for this steel , crack arrest fracture toughness, Kj, can be used to • 0 characterise the

  3. Design parameters of stainless steel plates for maximizing high frequency ultrasound wave transmission.

    PubMed

    Michaud, Mark; Leong, Thomas; Swiergon, Piotr; Juliano, Pablo; Knoerzer, Kai

    2015-09-01

    This work validated, in a higher frequency range, the theoretical predictions made by Boyle around 1930, which state that the optimal transmission of sound pressure through a metal plate occurs when the plate thickness equals a multiple of half the wavelength of the sound wave. Several reactor design parameters influencing the transmission of high frequency ultrasonic waves through a stainless steel plate were examined. The transmission properties of steel plates of various thicknesses (1-7 mm) were studied for frequencies ranging from 400 kHz to 2 MHz and at different distances between plates and transducers. It was shown that transmission of sound pressure through a steel plate showed high dependence of the thickness of the plate to the frequency of the sound wave (thickness ratio). Maximum sound pressure transmission of ∼ 60% of the incident pressure was observed when the ratio of the plate thickness to the applied frequency was a multiple of a half wavelength (2 MHz, 6mm stainless steel plate). In contrast, minimal sound pressure transmission (∼ 10-20%) was measured for thickness ratios that were not a multiple of a half wavelength. Furthermore, the attenuation of the sound pressure in the transmission region was also investigated. As expected, it was confirmed that higher frequencies have more pronounced sound pressure attenuation than lower frequencies. The spatial distribution of the sound pressure transmitted through the plate characterized by sonochemiluminescence measurements using luminol emission, supports the validity of the pressure measurements in this study. Copyright © 2015 Elsevier B.V. All rights reserved.

  4. 3D analysis of interaction of Lamb waves with defects in loaded steel plates.

    PubMed

    Kazys, R; Mazeika, L; Barauskas, R; Raisutis, R; Cicenas, V; Demcenko, A

    2006-12-22

    The objective of the research presented here is the investigation of the interaction of guided waves with welds, defects and other non-uniformities in steel plates loaded by liquid. The investigation has been performed using numerical simulation for 2D and 3D cases by the finite differences method, finite element method and measurement of 3D distributions of acoustic fields. Propagation of the S(0) mode in a steel plate and its interaction with non-uniformities was investigated. It was shown that using the measured leaky wave signals in the water loading of the steel plate and by application of signal processing, the 3D ultrasonic field structure inside and outside of the plate can be reconstructed. The presence of leaky wave signals over the defect caused by the mode conversion of Lamb waves has been proved using the numerical modelling and experimental investigations. The developed signal and data processing enables to visualise dynamics of ultrasonic fields over the plate, and also to estimate spatial positions of defects inside the steel plates.

  5. Biomechanics of bone-fracture fixation by stiffness-graded plates in comparison with stainless-steel plates

    PubMed Central

    Ganesh, VK; Ramakrishna, K; Ghista, Dhanjoo N

    2005-01-01

    Background In the internal fixation of fractured bone by means of bone-plates fastened to the bone on its tensile surface, an on-going concern has been the excessive stress-shielding of the bone by the excessively-stiff stainless-steel plate. The compressive stress-shielding at the fracture-interface immediately after fracture-fixation delays callus formation and bone healing. Likewise, the tensile stress-shielding of the layer of the bone underneath the plate can cause osteoporosis and decrease in tensile strength of this layer. Method In order to address this problem, we propose to use stiffness-graded plates. Accordingly, we have computed (by finite-element analysis) the stress distribution in the fractured bone fixed by composite plates, whose stiffness is graded both longitudinally and transversely. Results It can be seen that the stiffness-graded composite-plates cause less stress-shielding (as an example: at 50% of the healing stage, stress at the fracture interface is compressive in nature i.e. 0.002 GPa for stainless steel plate whereas stiffness graded plates provides tensile stress of 0.002 GPa. This means that stiffness graded plate is allowing the 50% healed bone to participate in loadings). Stiffness-graded plates are more flexible, and hence permit more bending of the fractured bone. This results in higher compressive stresses induced at the fractured faces accelerate bone-healing. On the other hand, away from the fracture interface the reduced stiffness and elastic modulus of the plate causes the neutral axis of the composite structure to be lowered into the bone resulting in the higher tensile stress in the bone-layer underneath the plate, wherein is conducive to the bone preserving its tensile strength. Conclusion Stiffness graded plates (with in-built variable stiffness) are deemed to offer less stress-shielding to the bone, providing higher compressive stress at the fractured interface (to induce accelerated healing) as well as higher tensile

  6. Thermal distortion tests of aluminum and stainless steel plates

    SciTech Connect

    Bielick, E.; Fornek, T.; Spinka, H.; Underwood, D.

    1993-06-25

    An important upgrade to the STAR detector at the Brookhaven National Laboratory RHIC accelerator will be an electromagnetic calorimeter. One design being considered for this calorimeter involves cast lead modules covering {Delta}{phi} = 6{degree} and 0 {le} {vert_bar}{eta}{vert_bar} {le} 1. These modules would consist of alternating layers of lead and sheets of plastic scintillator. The gaps for scintillator between the layers of lead would be created by parallel aluminum plates of thickness {approx_equal}6.6 mm = 0.260in. in the mold for the modules. These plates would need to be machined or ground to be reasonably flat, perhaps to {plus_minus}0.003in., and of uniform thickness from plate to plate. These requirements are imposed by the need to remove the plates from the casting after cooling, and to have good uniformity of the lead layer thickness, which gives good performance for the modules as a calorimeter. Aluminum was chosen for the plates because of its high coefficient of thermal expansion. An important cost in this calorimeter design is associated with the machining or grinding of the plates to proper thickness and flatness. In most cost estimates, it has been assumed that the mold parts could be used many times. This note describes a simple test which was conducted to investigate possible distortions in the plates after repeated heating to temperatures at which the lead would be poured into the mold and cooling.

  7. Advancements in Steel for Weight Reduction of P900 Armor Plate

    DTIC Science & Technology

    2008-12-01

    were investigated as alternatives to MIL-PRF- 32269 steel alloys for application in P900 perforated armor currently used for Army ground combat...ADVANCEMENTS IN STEEL FOR WEIGHT REDUCTION OF P900 ARMOR PLATE R. A. Howell*, J. S. Montgomery Survivability Materials Branch Army Research Lab...Aberdeen Proving Grounds , MD 21001 D.C. Van Aken Missouri University for Science and Technology Rolla, MO 65401 ABSTRACT Ballistic tests

  8. Microstructure and Mechanical Properties of High Copper HSLA-100 Steel in 2-inch Plate Form

    DTIC Science & Technology

    1992-06-01

    solution strengthening was caused by dissolved carbon in the bainite ferrite. It was shown by experimental evidence that a residual super -saturation of...quenched plate indicated that the microstructure was a mixture of lath martensite/fretained austenite and bainitic ferrite, which is typical of these... bainitic ferrite, which is typical of these steels. On aging this microstructure developed the tempered structures usually encountered in HSLA steels. This

  9. Magnetic hysteresis and magnetic flux patterns measured by acoustically stimulated electromagnetic response in a steel plate

    NASA Astrophysics Data System (ADS)

    Yamada, Hisato; Watanabe, Kakeru; Ikushima, Kenji

    2015-08-01

    Magnetic hysteresis loops are measured by ultrasonic techniques and used in visualizing the magnetic-flux distribution in a steel plate. The piezomagnetic coefficient determines the amplitude of acoustically stimulated electromagnetic (ASEM) fields, yielding the hysteresis behavior of the intensity of the ASEM response. By utilizing the high correspondence of the ASEM response to the magnetic-flux density, we image the specific spatial patterns of the flux density formed by an artificial defect in a steel plate specimen. Magnetic-flux probing by ultrasonic waves is thus shown to be a viable method of nondestructive material inspection.

  10. Experimental investigation on different patterned bolted/welded structural connection in steel and GFRP plates

    NASA Astrophysics Data System (ADS)

    Kanchidurai, S.; Vivek, P.

    2017-07-01

    The experimental investigation is explained different structural connection like various patterned single shear lap bolted connections and slot complete penetration welded connection. Totally 12 numbers of 300 x 50 x 4 mm steel connections made by lap joint as per IS800: 2007 provisions. The patterns are linear, diamond and staggered for the bolted and slot complete penetration welded connections, 4.6 grade bolt and tungsten electrode rods are used for structural slot complete penetration welded connection conforming to IS 800: 2007. And 6 numbers of 300 x 50 x 6mm Glass fibre reinforced polymer (GFRP) plate with bolted connection was casted, shear resistance capacity is considerably higher in the staggered pattern structural connections then the linear and diamond pattern connections. The connection which is made by GFRP, failure occurred in the plate itself and the shear resistance capacity is lowered 60% then the steel plate even though GFRP plate high resistivity against aggressive environment

  11. 75 FR 81966 - Stainless Steel Plate in Coils From Belgium: Extension of Time Limit for Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-29

    ... countervailing duty order on stainless steel plate in coils from Belgium, covering the period January 1, 2009... Doc No: 2010-32863] DEPARTMENT OF COMMERCE International Trade Administration [C-423-809] Stainless Steel Plate in Coils From Belgium: Extension of Time Limit for Preliminary Results of the...

  12. 76 FR 80963 - Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-27

    ... COMMISSION Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea...-length carbon-quality steel plate from Japan would not be likely to lead to continuation or recurrence of... and Commissioner Pinkert dissenting with respect to Japan. Background The Commission instituted these...

  13. 75 FR 61699 - Stainless Steel Plate in Coils From Belgium, Italy, South Africa, South Korea, and Taiwan: Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-06

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium, Italy, South Africa, South Korea... orders on stainless steel plate in coils (SSPC) from Belgium, Italy, South Africa, South Korea, and..., South Africa, South Korea, and Taiwan pursuant to section 751(c) of the Act. See Initiation of...

  14. 76 FR 75870 - Stainless Steel Plate in Coils From Belgium: Notice of Extension of Time Limit for Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-05

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Stainless Steel Plate in Coils From Belgium: Notice of Extension of Time... administrative review of the antidumping duty order on stainless steel plate in coils from Belgium, covering...

  15. 78 FR 19734 - Diffusion-Annealed, Nickel-Plated Steel Flat-Rolled Products From Japan; Institution of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-02

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Diffusion-Annealed, Nickel-Plated Steel Flat-Rolled Products From Japan; Institution of... retarded, by reason of imports from Japan of diffusion-annealed, nickel-plated steel flat-rolled products...

  16. 78 FR 73827 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From the Russian Federation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-09

    ... International Trade Administration Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From the... of an administrative review of the suspension agreement on certain cut-to-length carbon steel plate from the Russian Federation covering Joint Stock Company Severstal (Severstal). See Certain...

  17. 78 FR 29113 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-05-17

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic... order on certain cut-to-length carbon-quality steel plate products from the Republic of Korea. For these... preliminary results of the administrative review of the antidumping duty order on certain cut-to-length...

  18. 76 FR 66271 - Stainless Steel Plate in Coils From Belgium: Notice of Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-26

    ... Korea, South Africa, and Taiwan, 64 FR 27756 (May 21, 1999); Notice of Amended Antidumping Duty Orders; Certain Stainless Steel Plate in Coils From Belgium, Canada, Italy, the Republic of Korea, South Africa... Steel Plate in Coils From Belgium, Canada, Italy, the Republic of Korea, South Africa, and Taiwan, 68 FR...

  19. 76 FR 45511 - Stainless Steel Plate in Coils From Belgium: Notice of Initiation of Antidumping Duty Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-29

    ... plate may also be further processed (e.g., cold- rolled, polished, etc.) provided that it maintains the... International Trade Administration Stainless Steel Plate in Coils From Belgium: Notice of Initiation of...'') is initiating a changed circumstances review of the antidumping duty order on stainless steel...

  20. Thermal Stress Cracking of Slide-Gate Plates in Steel Continuous Casting

    NASA Astrophysics Data System (ADS)

    Lee, Hyoung-Jun; Thomas, Brian G.; Kim, Seon-Hyo

    2016-04-01

    The slide-gate plates in a cassette assembly control the steel flow through the tundish nozzle, and may experience through-thickness cracks, caused by thermal expansion and/or mechanical constraint, leading to air aspiration and safety concerns. Different mechanisms for common and rare crack formation are investigated with the aid of a three-dimensional finite-element model of thermal mechanical behavior of the slide-gate plate assembly during bolt pretensioning, preheating, tundish filling, casting, and cooling stages. The model was validated with previous plant temperature measurements of a ladle plate during preheating and casting, and then applied to a typical tundish-nozzle slide-gate assembly. The formation mechanisms of different types of cracks in the slide-gate plates are investigated using the model and evaluated with actual slide-gate plates at POSCO. Common through-thickness radial cracks, found in every plate, are caused during casting by high tensile stress on the outside surfaces of the plates, due to internal thermal expansion. In the upper plate, these cracks may also arise during preheating or tundish filling. Excessive bolt tightening, combined with thermal expansion during casting may cause rare radial cracks in the upper and lower plates. Rare radial and transverse cracks in middle plate appear to be caused during tundish filling by impingement of molten steel on the middle of the middle plate that generates tensile stress in the surrounding refractory. The mechanical properties of the refractory, the bolt tightening conditions, and the cassette/plate design are all important to service life.

  1. 75 FR 21241 - Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China: Initiation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-23

    ... Stemcor was importing steel plate from PRC producers containing small amounts of boron resulting in the... incentive for PRC producers to add insignificant amounts of boron to their steel products for the purpose of... the characteristics that would be expected for steel to which boron has been added for hardenability...

  2. Titanium versus Stainless-Steel Plating in the Surgical Treatment of Distal Radius Fractures: A Randomized Trial.

    PubMed

    Shakir, Sameer; Naran, Sanjay; Neral, Mithun; Wollstein, Ronit

    2016-12-01

    Our purpose was to compare postoperative complications and rate of plate removal in titanium and stainless-steel plating of distal radius fractures (DRF). Patients following DRF were randomly fixed with titanium or stainless-steel plates using the same plating system. Complications, second surgeries, and plate prominence were documented. A total of 41 patients were treated with stainless-steel and 22 with titanium plates. Average follow-up was 60 ± 5.6 months. There was no difference in demographics, fracture characteristics, or follow-up between the groups. Plate prominence was found in 50% of radiographs (mean distance: 1.4 mm). Four titanium plates and three stainless-steel plates were removed (11%). Mean time to plate removal was 18.4 ± 4.6 months. There was no difference in removal rates between the groups. Plate material and prominence, age, fracture comminution and smoking status were not associated with plate removal. Our results support using volar and dorsal plates regardless of the plate material.

  3. Insight on the inconsistencies of Barkhausen signal measurements for radiation damage on nuclear reactor steel

    SciTech Connect

    Barroso, Soraia Pirfo; Fitzpatrick, Michael E.; Gillemot, Ferenc; Horváth, Marta; Horváth, Ákos; Szekely, Richard

    2014-02-18

    This paper focuses on the use of magnetic measurements, using Barkhausen signals to determine the irradiation effects, attempting to predict fracture toughness changes on nuclear reactor structural materials and correlating these measurements to mechanical testing and microstructure. For this study, two types of nuclear reactor materials were investigated: one sensitive to irradiation effects, the JRQ IAEA's reference material (A533B- -type); and one resistant material, 15KH2MFA WWER's reactor pressure vessel steel. The samples were carefully identified within the original heat block, i.e. forged or rolled plate. These calibrated samples were irradiated at different neutron fluences up to 10{sup 23} n/m{sup 2}. We show how microstructural anisotropy can mask the irradiation effects in the magnetic measurements. A correlation between irradiation effects and the magnetic measurements is explained based on this study.

  4. Development and Technology of Large Thickness TMCP Steel Plate with 390MPA Grade Used for Engineering Machinery

    NASA Astrophysics Data System (ADS)

    Wang, Xiaoshu; Zhang, Zhijun; Zhang, Peng

    Recently, with the rapid upgrading of the equipment in the steel Corp, the rolling technology of TMCP has been rapidly developed and widely applied. A large amount of steel plate has been produced by using the TMCP technology. The TMCP processes have been used more and more widely and replaced the heat treatment technology of normalizing, quenching and tempering heat process. In this paper, low financial input is considered in steel plate production and the composition of the steel has been designed with low C component, a limited alloy element of the Nb, and certain amounts of Mn element. During the continuous casting process, the size of the continuous casting slab section is 300 mm × 2400 mm. The rolling technology of TMCP is controlled at a lower rolling and red temperature to control the transformation of the microstructure. Four different rolling treatments are chosen to test its effects on the 390MPa grade low carbon steel of bainitic microstructure and properties. This test manages to produce a proper steel plate fulfilling the standard mechanical properties. Specifically, low carbon bainite is observed in the microstructure of the steel plate and the maximum thickness of steel plate under this TMCP technology is up to 80mm. The mechanical property of the steel plate is excellent and the KV2 at -40 °C performs more than 200 J. Moreover, the production costs are greatly reduced when the steel plate is produced by this TMCP technology when replacing the current production process of quenching and tempering. The low cost steel plate could well meet the requirements of producing engineering machinery in the steel market.

  5. Air-coupled ultrasonic through-transmission thickness measurements of steel plates.

    PubMed

    Waag, Grunde; Hoff, Lars; Norli, Petter

    2015-02-01

    Non-destructive ultrasonic testing of steel structures provide valuable information in e.g. inspection of pipes, ships and offshore structures. In many practical applications, contact measurements are cumbersome or not possible, and air-coupled ultrasound can provide a solution. This paper presents air-coupled ultrasonic through-transmission measurements on a steel plate with thicknesses 10.15 mm; 10.0 mm; 9.8 mm. Ultrasound pulses were transmitted from a piezoelectric transducer at normal incidence, through the steel plate, and were received at the opposite side. The S1, A2 and A3 modes of the plate are excited, with resonance frequencies that depend on the material properties and the thickness of the plate. The results show that the resonances could be clearly identified after transmission through the steel plate, and that the frequencies of the resonances could be used to distinguish between the three plate thicknesses. The S1-mode resonance was observed to be shifted 10% down compared to a simple plane wave half-wave resonance model, while the A2 and S2 modes were found approximately at the corresponding plane-wave resonance frequencies. A model based on the angular spectrum method was used to predict the response of the through-transmission setup. This model included the finite aperture of the transmitter and receiver, and compressional and shear waves in the solid. The model predicts the frequencies of the observed modes of the plate to within 1%, including the down-shift of the S1-mode.

  6. Rolling contact fatigue life of chromium ion plated 440C bearing steel

    NASA Technical Reports Server (NTRS)

    Bhat, B. N.; Davis, J. H.

    1985-01-01

    Rolling contact fatigue (RCF) test specimens of heat treated 440C bearing steel were chromium ion plated in thicknesses from 0.1 to 8.0 micron and tested in RCF tester using 700 ksi maximum Hertzian stress. Heavy coatings, greater than about 5 micron in thickness, peeled off or spalled readily, whereas thin coatings, less than 3 micron thick, were tenacious and did not come off. Furthermore, significant improvement in RCF life was obtained with thin chromium ion plated test specimens. The average increase in B10 life was 75% compared with unplated 440C. These preliminary results indicate that ion plating is a promising way to improve bearing life.

  7. Effects of commercial cladding on the fracture behavior of pressure vessel steel plates

    SciTech Connect

    Iskander, S.K.; Alexander, D.J.; Bolt, S.E.; Cook, K.V.; Corwin, W.R.; Oland, B.C.; Nanstad, R.K.; Robinson, G.C.

    1987-01-01

    The objective of this program is to determine the effect, if any, of stainless steel cladding upon the propagation of small surface cracks subjected to stress states similar to those produced by thermal shock conditions. Preliminary results from testing at temperatures 10/sup 0/ and 60/sup 0/C below NDT have shown that (1) a tough surface layer (cladding and/or HAZ) has arrested running flaws under conditions where unclad plates have ruptured, and (2) the residual load-bearing capacity of clad plates with large subclad flaws significantly exceeded that of an unclad plate.

  8. Changes Found on Run-In and Scuffed Surfaces of Steel Chrome Plate, and Cast Iron

    NASA Technical Reports Server (NTRS)

    Good, J. N.; Godfrey, Douglas

    1947-01-01

    A study was made of run-in and scuffed steel, chrome-plate, and cast-iron surfaces. X-ray and electron diffraction techniques, micro-hardness determinations, and microscopy were used. Surface changes varied and were found to include three classes: chemical reaction, hardening, and crystallite-size alteration. The principal chemical reactions were oxidation and carburization.

  9. Performance Assessment of Two Different Aviation CARC Coating Systems on Steel When Cadmium Plating Is Eliminated

    DTIC Science & Technology

    2007-06-01

    D 4541). Evaluating in-service hydrogen re- embrittlement /stress corrosion cracking of high-strength steel under Cd-plated and nonplated conditions...hexavalent, crevice corrosion, hydrogen embrittlement , CARC 16. SECURITY CLASSIFICATION OF: 19a. NAME OF RESPONSIBLE PERSON Brian Placzankis a...24 3.5 Hydrogen Embrittlement ...............................................................................................28

  10. Sensorless Support Control of Thin-Steel-Plate Using the Real-Time Vibration Analysis Technique

    NASA Astrophysics Data System (ADS)

    Sato, Kimihiko; Torii, Susumu

    Thin-steel-plates are used in the space industry, the auto mobile industry, and so on. In the manufacturing process, generally the thin-steel-plates are conveyed with rollers. However problems, such as cracks, are arisen by contact friction. Then, the non-contact carrier system using the magnetic levitation system is proposed. The feedback control is indispensable to the stable levitation of the system. So, in order to make the continuous line for the conveyance, a lot of electromagnets and gap sensors are needed. It is necessary to solve the problems of the cost of the sensors and the collocation of the sensor with the corresponding magnet. Therefore, to eliminate the problems, the real-time vibration analysis technique using the Finite Element Method (FEM) is suggested. In this paper, we discuss the analysis technique in the one-dimensional model of the thin-steel-plate. First, finite-element expression of the vibrational motion equation of the thin-steel-plate is derived. Second, for the sensorless support control, controllability and observability of the system is secured, and the stability of the system is studied. Finally, sensorless support test is conducted.

  11. Residual Stress Determination for A Ferritic Steel Weld Plate

    SciTech Connect

    Wang, D.-Q.; Hubbard, C.R.; Spooner, S.

    1999-10-01

    The primary objective of this experiment is to demonstrate the capability of neutron diffraction technique to reproducibly map residual strains in a ferritic steel weld. The objective includes the identification of corrections for variations in metal composition due to the welding process which produces changes in lattice parameter that are not due to mechanical effects. The second objective is to develop and demonstrate a best practice for neutron diffraction strain mapping of steel welds. The appropriate coordinate system for the measurement of a weld, which is strongly distorted from planar geometry, has to be defined. The coordinate system is important in determining the procedures for mounting and positioning of the weld so that mapping details, especially in regions of high gradients, can be conveniently inter-compared between laboratories.

  12. Electroless Plated Nanodiamond Coating for Stainless Steel Passivation

    SciTech Connect

    Li, D.; Korinko, P.; Spencer, W.; Stein, E.

    2016-09-15

    Tritium gas sample bottles and manifold components require passivation surface treatments to minimize the interaction of the hydrogen isotopes with surface contamination on the stainless steel containment materials. Conventional passivation processes using chemical and electrochemical means are usually insufficient to passivate tritium containment vessels and piping. Previous work demonstrated that both nitric acid and citric acid passivation on stainless steel would not prevent the catalyzed isotope exchange reaction H2 + D2 → 2HD, while electropolishing passivation resulted in surfaces that did not catalyze this hydrogen isotope exchange. The current vendor for surface passivation treatment, Tek-Vac Industries Inc., provided the best passivation technology for the stainless steel components used at SRTE. However, this vendor recently built gas sample bottles that failed to meet site criteria and has since ceased operations. The loss of this vendor created a source gap, as well as a knowledge gap. A practical and reliable robust process to develop tritium passive surfaces is needed.

  13. 75 FR 2107 - Certain Cut-to-Length Carbon-Quality Steel Plate from the Republic of Korea: Extension of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-14

    ... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate from the Republic of Korea... duty order on certain cut-to-length carbon-quality steel plate from the Republic of Korea and intent to rescind the administrative review in part. See Certain Cut-to-Length Carbon-Quality Steel Plate From...

  14. Material Corrosion and Plate-Out Test of Types 304L and 316L Stainless Steel

    SciTech Connect

    Zapp, P.E.

    2001-02-06

    Corrosion and plate-out tests were performed on 304L and 316L stainless steel in pretreated Envelope B and Envelope C solutions. Flat coupons of the two stainless steels were exposed to 100 degrees C liquid and to 74 degrees C and 88 degrees C vapor above the solutions for 61 days. No significant corrosion was observed either by weight-loss measurements or by microscopic examination. Most coupons had small weight gains due to plate-out of solids, which remained to some extent even after 24-hour immersion in 1 N nitric acid at room temperature. Plate-out was more significant in the Envelope B coupons, with film thickness from less than 0.001 in. to 0.003-inches.

  15. Numerical and experimental demonstration of shear stress measurement at thick steel plates using acoustoelasticity

    NASA Astrophysics Data System (ADS)

    Abbasi, Zeynab; Ozevin, Didem

    2015-04-01

    The purpose of this article is to numerically quantify the stress state of complex loaded thick steel plates using the fundamental theory of acoustoelasticity, which is the relationship with stress and ultrasonic velocity in the nonlinear regime. The normal and shear stresses of a thick plate can be measured using a phased array placement of ultrasonic sensors and Rayleigh ultrasonic waves. Three measurement angles (i.e., 0 45 and 90 degrees) are selected since three measurements are needed to solve the stress tensor in an isotropic plate. The ultrasonic data is influenced significantly by the frequency of the Rayleigh waves as well as the thickness of the plate being examined; consequently the overall experimental process is influenced by the measurement parameters. In this study, a numerical demonstration is implemented to extract the nonlinearity coefficients using a 3D structural geometry and Murnaghan material model capable of examining the effects of various plate thicknesses and ultrasonic frequencies on the shear stress measurement. The purpose is that as the thickness becomes smaller, the shear stress becomes negligible at the angled measurement. For thicker cross section, shear stress becomes influential if the depth of penetration of Rayleigh wave is greater than the half of the thickness. The correlation between the depth of penetration and shear stress is then obtained. The numerical results are compared with 1 MHz ultrasonic frequency and a 3/8 inch thick steel plate loaded uniaxially while the measurement direction is angled to have the presence of shear stress in the measurement direction.

  16. Development and Application of TMCP Steel Plate in Coal Mining Machinery

    NASA Astrophysics Data System (ADS)

    Yongqing, Zhang; Liandeng, Yao; aimin, Guo; Sixin, Zhao; Guofa, Wang

    Coal, as the most major energy in China, accounted for about 70% of China's primary energy production and consumption. While the percentage of coal as the primary energy mix would drop in the future due to serious smog pollution partly resulted from coal-burning, the market demand of coal will maintain because the progressive process of urbanization. In order to improve productivity and simultaneously decrease safety accidents, fully-mechanized underground mining technology based on complete equipment of powered support, armored face conveyor, shearer, belt conveyor and road-header have obtained quick development in recent years, of which powered support made of high strength steel plate accounts for 65 percent of total equipment investment, so, the integrated mechanical properties, in particular strength level and weldability, have a significant effects on working service life and productivity. Take hydraulic powered supports as example, this paper places priority to introduce the latest development of high strength steel plates of Q550, Q690 and Q890 for powered supports, as well as metallurgical design conception and production cost-benefits analysis between QT plate and TMCP plate. Through production and application practice, TMCP or DQ plate demonstrate great economic advantages compared with traditional QT plate.

  17. Investigation of residual stresses in a multipass weld in 1 in. stainless steel plate

    NASA Astrophysics Data System (ADS)

    Spooner, S.; Fernandezbaca, J. A.; David, S. A.; Hubbard, C. R.; Holden, T. M.; Root, J. H.

    Residual stresses and strains were measured in two welded 25-mm thick plates of type 304 stainless steel by the neutron diffraction technique. The filler metal was type 308 stainless steel and the weld zone had a two phase microstructure in which the austenitic phase lattice parameter differs from the base metal. In these circumstances strain-free samples were taken from the weld zone area for analysis of the lattice parameters and ferrite content using neutron powder diffraction. Corrections for lattice parameter variation were applied permitting the calculation of residual strains and stresses in weld zone, heat affected zone (HAZ), and base metal. One of the two welds was examined without stress relief and the other was given a stress relief treatment consisting of vibration at a frequency below the resonant condition during welding. In both plates the largest residual stress component (longitudinal) is found in the fusion zone near the boundary between the weld zone and the heat affected zone. This longitudinal component is 400 +/- 50 MPa in tension. The normal stresses are generally close to zero although large fluctuations are found in the weld zone. The transverse stresses are as high as 200 MPa in the weld zone and decrease to 50 MPa +/- 40 MPa. The lattice parameter variation was equivalent to 5 x 10(exp -4) compressive strain and the ferrite content approached 9 percent at the center of the weld zone. Variations in residual stresses with thickness through the base metal plate were small. The treated plate and untreated plate showed nearly identical patterns of stress distribution. Differences in the measured stresses between vibratory-stress-relief treated and untreated plates fall within error bars of the stress determination in these particular 25 mm thick 300-type stainless steel plates.

  18. Bond slip detection of steel plate and concrete beams using smart aggregates

    NASA Astrophysics Data System (ADS)

    Qin, Feng; Kong, Qingzhao; Li, Mo; Mo, Y. L.; Song, Gangbing; Fan, Feng

    2015-11-01

    The newly emerged steel plate concrete (SC), benefited from a composite effect of steel and concrete materials, has been applied to shield building and internal structures of AP1000 nuclear power plants. The detection of bond-slip between steel plate and concrete is of great importance to provide early warnings of steel plate and concrete debonding and to ensure the safety of SC structures. In this paper, an active sensing approach using smart aggregates (SAs) is developed to detect the initiation and to monitor the development of bond-slip. A SA, designed by sandwiching a fragile piezoceramic patch between protection materials, can be utilized as both actuator and sensor by taking advantage of the piezoelectricity of piezoceramic material. Two SC beams with distinct shear reinforcement ratios ≤ft({ρ }t\\right) were experimentally investigated. Based on the wavelet packet decomposition of the received signals from SAs, the initiation of bond-slip is detected, and the development of bond-slip is quantitatively monitored to better understand the structural performance of SC beams, including the stiffness and capacity. The bond-slip severities of the two SC beams are compared to study the improvement of bond-slip condition rendered by providing more shear reinforcement.

  19. Fracture initiation by local brittle zones in weldments of quenched and tempered structural alloy steel plate

    SciTech Connect

    Kenney, K.L.; Reuter, W.G.; Reemsnyder, H.S.; Matlock, D.K.

    1997-12-31

    The heat-affected zone (HAZ) embrittlement of an API 2Y Grade 50T quenched and tempered offshore structural steel plate, welded by the submerged-arc process at a heat input of 4.5 kJ/mm, was investigated from the viewpoint of identifying the local brittle zone (LBZ) microstructure and the metallurgical factors associated with its formation. Microstructural and fractographic analysis showed the LBZ microstructure to be dual phase martensite-austenite (M-A) constituent. The formation of M-A constituent was found to be related to microstructural banding of the hot-rolled base plate. When the banded base plate was welded, M-A constituent formed only within the band microstructure which penetrated the intercritically-reheated coarse-grain HAZ (IRCGHAZ). The chemistry of the band microstructure in conjunction with the thermal cycle of the IRCGHAZ provided the critical conditions for the formation of M-A constituent in the API 2Y Grade 50T steel investigated. The influence of local brittle zones (i.e., M-A constituent) on the HAZ fracture toughness was evaluated by means of Crack-Tip Opening Displacement (CTOD) tests. These tests showed the steel to suffer embrittlement when the fatigue precrack sampled an intercritically-reheated coarse-grain HAZ which contained M-A constituent, confirming that M-A constituent is the major microstructural factor controlling the HAZ toughness of this particular steel.

  20. Design criteria for steel tank shells in compression influenced by plate fabrication and welding distortion tolerances

    SciTech Connect

    Knoy, E.C.

    1994-12-31

    For almost 60 years, the design and construction of steel water storage tanks has most commonly been under the requirements of the American Water Works Association Standard D100 `Welded Steel Tanks for Water Storage.` For many years, the criteria for designing conical and double curved members under compression was not precisely defined by the AWWA Standard, as some designers considered the local buckling criteria to only be applicable to cylindrical tubular members. There have been varied opinions concerning design and tolerance philosophy. This paper will give an overview of these philosophies and will tell the importance of meeting these dimensional criteria. the method of calculating allowable deformations and measuring as-built deformations will be shown. Several examples of actual failures and laboratory and computer-simulated testing will be shown, leaving the attendee with a visual message of the importance of complying with the industry-accepted design, assembly, and welding techniques. A discussion of the safety of welded steel structures in public areas will also be included in the presentation. Engineering concern for the adequacy of current standards for the proper design and construction of composite tanks made of reinforced concrete and steel plate will be outlined. The reader will be made aware of the need for proper design, fabrication, and construction of tubular steel plate members subject to compressive loads.

  1. Galvanic couples of 316L steel with Ti and ion plated Ti and TiN coatings in Ringer's solutions.

    PubMed

    Gluszek, J; Jedrkowiak, J; Markowski, J; Masalski, J

    1990-07-01

    Steel 316L was coated with titanium or titanium nitride by ion plating. The tightness of the coatings was examined electro-chemically. The galvanic effects for the galvanic couples steel-titanium, steel-titanium-coated steel and steel-titanium nitride-coated steel were studied. It was found that both titanium and titanium nitride coatings were non-porous in Ringer's solution; titanium served as an anode in the couple steel-titanium; it was oxidized according to the logarithmic law. For the other two couples, the coatings were the cathodes. The rate of dissolution of steel in these couples, was however, smaller than expected, owing to a strong polarization of the coatings. The potential of the couple was similar to that of steel.

  2. An Experimental Study on the Shear Hysteresis and Energy Dissipation of the Steel Frame with a Trapezoidal-Corrugated Steel Plate

    PubMed Central

    Shon, Sudeok; Yoo, Mina; Lee, Seungjae

    2017-01-01

    The steel frame reinforced with steel shear wall is a lateral load resisting system and has higher strength and shear performance than the concrete shear wall system. Especially, using corrugated steel plates in these shear wall systems improves out-of-plane stiffness and flexibility in the deformation along the corrugation. In this paper, a cyclic loading test of this steel frame reinforced with trapezoidal-corrugated steel plate was performed to evaluate the structural performance. The hysteresis behavior and the energy dissipation capacity of the steel frame were also compared according to the corrugated direction of the plate. For the test, one simple frame model without the wall and two frame models reinforced with the plate are considered and designed. The test results showed that the model reinforced with the corrugated steel plate had a greater accumulated energy dissipation capacity than the experimental result of the non-reinforced model. Furthermore, the energy dissipation curves of two reinforced frame models, which have different corrugated directions, produced similar results. PMID:28772624

  3. 77 FR 264 - Certain Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia, and the Republic of Korea...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-04

    ... ASTM A710 and A736 or their proprietary equivalents; (4) abrasion-resistant steels (i.e., USS AR 400... equivalents; (6) ball bearing steels; (7) tool steels; and (8) silicon manganese steel or silicon electric... International Trade Administration Certain Cut-To-Length Carbon-Quality Steel Plate From India, Indonesia,...

  4. Effect of mechanical restraint on weldability of reduced activation ferritic/martensitic steel thick plates

    NASA Astrophysics Data System (ADS)

    Serizawa, Hisashi; Nakamura, Shinichiro; Tanaka, Manabu; Kawahito, Yousuke; Tanigawa, Hiroyasu; Katayama, Seiji

    2011-10-01

    As one of the reduced activation ferritic/martensitic steels, the weldability of thick F82H plate was experimentally examined using new heat sources in order to minimize the total heat input energy in comparison with TIG welding. A full penetration of 32 mm thick plate could be produced as a combination of a 12 mm deep first layer generated by a 10 kW fiber laser beam and upper layers deposited by a plasma MIG hybrid welding with Ar + 2%O shielding gas. Also, the effect of mechanical restraint on the weldability under EB welding of thick F82H plate was studied by using FEM to select an appropriate specimen size for the basic test. The appropriate and minimum size for the basic test of weldability under EB welding of 90 mm thick plate might be 200 mm in length and 400 mm in width where the welding length should be about 180 mm.

  5. Chromium nitride films on stainless steel as bipolar plate for proton exchange membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Wu, Bo; Fu, Yu; Xu, Jun; Lin, Guoqiang; Hou, Ming

    A series of chromium nitride films are prepared on stainless steel substrates by pulsed bias arc ion plating (PBAIP) at different N 2 flow rate as bipolar plates for proton exchange membrane fuel cell (PEMFC). The film chemical composition and phase structure are characterized by X-ray photoelectron spectroscopy (XPS) and X-ray diffractometry (XRD). The characterization results indicate that the nitrogen content of deposited films varies from 0.28 to 0.50, and the phase structure changes from mixtures of Cr + Cr 2N, pure Cr 2N through Cr 2N + CrN, to pure CrN. The interfacial contact resistance between samples and carbon paper is measured by Wang's method, and a minimum value of 5.8 mΩ cm 2 is obtained under 1.2 MPa compaction force. The anticorrosion property is examined by potentiodynamic test in the simulated corrosive circumstance of the PEMFC under 25 °C, and the lowest corrosive current density of 5.9 × 10 -7 A cm -2 is obtained at 0.6 V (vs. SCE). Stainless steel substrates coated by the film with lowest contact resistance are chosen as the bipolar plates to assemble cells. An average voltage value of 0.62 V is achieved at 500 mA cm -2, which is close to that of the cell with Ag-plated bipolar plates.

  6. Development of a surface topography instrument for automotive textured steel plate

    NASA Astrophysics Data System (ADS)

    Wang, Zhen; Wang, Shenghuai; Chen, Yurong; Xie, Tiebang

    2010-08-01

    The surface topography of automotive steel plate is decisive to its stamping, painting and image clarity performances. For measuring this kind of surface topography, an instrument has been developed based on the principle of vertical scanning white light microscopy interference principle. The microscopy interference system of this instrument is designed based on the structure of Linnik interference microscopy. The 1D worktable of Z direction is designed and introduced in details. The work principle of this instrument is analyzed. In measuring process, the interference microscopy is derived as a whole and the measured surface is scanned in vertical direction. The measurement accuracy and validity is verified by templates. Surface topography of textured steel plate is also measured by this instrument.

  7. Analytical model development of an eddy-current-based non-contacting steel plate conveyance system

    NASA Astrophysics Data System (ADS)

    Liu, Cheng-Tsung; Lin, Sheng-Yang; Yang, Yung-Yi; Hwang, Chang-Chou

    A concise model for analyzing and predicting the quasi-static electromagnetic characteristics of an eddy-current-based non-contacting steel plate conveyance system has been developed. Confirmed by three-dimensional (3-D) finite element analysis (FEA), adequacy of the analytical model can be demonstrated. Such an effective approach, which can be conveniently used by the potential industries for preliminary system operational performance evaluations, will be essential for designers and on-site engineers.

  8. 78 FR 69371 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-19

    ... International Trade Administration Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan... Commerce. SUMMARY: The Department of Commerce (the Department) preliminarily determines that diffusion...-0408, respectively. SUPPLEMENTARY INFORMATION: Scope of the Investigation The diffusion-annealed...

  9. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  10. Nonlinear Lamb waves for fatigue damage identification in FRP-reinforced steel plates.

    PubMed

    Wang, Yikuan; Guan, Ruiqi; Lu, Ye

    2017-09-01

    A nonlinear Lamb-wave-based method for fatigue crack detection in steel plates with and without carbon fibre reinforcement polymer (CFRP) reinforcement is presented in this study. Both numerical simulation and experimental evaluation were performed for Lamb wave propagation and its interaction with a fatigue crack on these two steel plate types. With the generation of the second harmonic, the damage-induced wave nonlinearities were identified by surface-bonded piezoelectric sensors. Numerical simulation revealed that the damage-induced wave component at the second harmonic was slightly affected by the existence of CFRP laminate, although the total wave energy was decreased because of wave leakage into the CFRP laminate. Due to unavoidable nonlinearity from the experimental environments, it was impractical to directly extract the time-of-flight of the second harmonic for locating the crack. To this end, the correlation coefficient of benchmark and signal with damage at double frequency in the time domain was calculated, based on which an imaging method was introduced to locate the fatigue crack in steel plates with and without CFRP laminates. Copyright © 2017 Elsevier B.V. All rights reserved.

  11. The microstructural dependence of wear resistance in austenite containing plate steels

    NASA Astrophysics Data System (ADS)

    Wolfram, Preston Charles

    The purpose of this project was to examine the microstructural dependence of wear resistance of various plate steels, with interests in exploring the influence of retained austenite (RA). Materials resistant to abrasive wear are desirable in the industrial areas of agriculture, earth moving, excavation, mining, mineral processing, and transportation. Abrasive wear contributes to significant financial cost associated with wear to the industry. The motivation for the current study was to determine whether it would be beneficial from a wear resistance perspective to produce plate steels with increased amounts of retained austenite. This thesis investigates this motivation through a material matrix containing AR400F, Abrasive (0.21 wt pct C, 1.26 wt pct Mn, 0.21 wt pct Si, 0.15 wt pct Ni, 0.18 wt pct Mo), Armor (0.46 wt pct C, 0.54 wt pct Mn, 0.36 wt pct Si, 1.74 wt pct Ni, 0.31 wt pct Mo), 9260, 301SS, Hadfield, and SAE 4325 steels. The Abrasive, Armor and 9260 steels were heat treated using different methods such as quench and temper, isothermal bainitic hold, and quench and partitioning (Q&P). These heat treatments yielded various microstructures and the test matrix allowed for investigation of steels with similar hardness and varying levels of RA. The wear test methods used consisted of dry sand rubber wheel (DSRW), impeller-tumbler impact-abrasion (impeller), and Bond abrasion wear testing. DSRW and impeller wear resistance was found to increase with hardness and retained austenite levels at certain hardness levels. Some Q&P samples exhibited similar or less wear than the Hadfield steels in DSRW and impeller tests. Scanning electron microscopy investigation of wear surfaces revealed different wear mechanisms for the different wear test methods ranging from micro-plowing, to micro-cutting and to fragmentation.

  12. 76 FR 22725 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea; Scheduling of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-22

    ... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea; Scheduling of Full Five-Year Reviews Concerning the Countervailing Duty Orders and Antidumping Duty Orders on Cut-to...) to determine whether revocation of the countervailing duty orders on cut-to-length carbon steel...

  13. Thermoplastic working with cyclic phase recrystallizations during production of plate steel

    NASA Astrophysics Data System (ADS)

    Smagorinskii, M. E.

    1990-10-01

    The cycles of repeated plastic working with cyclic phase recrystallization developed make it possible to form from the rolling heat the optimum structure and properties in plates in the stage of imparting to the plate the necessary shape and dimensions, that is, directly in the hot rolling process. The use of the method developed on 5000, 3600, and 3000 rolling mills in production of 16.2-100 mm thick plate and skelp of St3, 09G2S, 10KhSND, 09G2BT, and other steels has made it possible to obtain a high combination of mechanical properties and characteristics of fracture toughness. In the majority of cases, the level of these properties is higher than or comparable to the properties of steels after heat treatment. A resource-saving high-production method of thermal cycling from the rolling heat of heavy strip and plates (immediately upon completion of the rolling process) using the heat accumulated in the material with a length of 7-10 min has been developed and introduced. The level of properties obtained corresponds to the condition of the metal after heat treatment (hardening + tempering) and completely meets GOST 5520-73.

  14. Protective coatings on stainless steel bipolar plates for proton exchange membrane (PEM) electrolysers

    NASA Astrophysics Data System (ADS)

    Gago, A. S.; Ansar, S. A.; Saruhan, B.; Schulz, U.; Lettenmeier, P.; Cañas, N. A.; Gazdzicki, P.; Morawietz, T.; Hiesgen, R.; Arnold, J.; Friedrich, K. A.

    2016-03-01

    Proton exchange membrane (PEM) electrolysis is a promising technology for large H2 production from surplus electricity from renewable sources. However, the electrolyser stack is costly due to the manufacture of bipolar plates (BPP). Stainless steel can be used as an alternative, but it must be coated. Herein, dense titanium coatings are produced on stainless steel substrates by vacuum plasma spraying (VPS). Further surface modification of the Ti coating with Pt (8 wt% Pt/Ti) deposited by physical vapour deposition (PVD) magnetron sputtering reduces the interfacial contact resistance (ICR). The Ti and Pt/Ti coatings are characterised by scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray diffraction (XRD), and X-ray photoelectron microscopy (XPS). Subsequently, the coatings are evaluated in simulated and real PEM electrolyser environments, and they managed to fully protect the stainless steel substrate. In contrast, the absence of the thermally sprayed Ti layer between Pt and stainless steel leads to pitting corrosion. The Pt/Ti coating is tested in a PEM electrolyser cell for almost 200 h, exhibiting an average degradation rate of 26.5 μV h-1. The results reported here demonstrate the possibility of using stainless steel as a base material for the stack of a PEM electrolyser.

  15. SnO2:F Coated Duplex Stainless Steel for PEM Fuel Cell Bipolar Plates

    SciTech Connect

    Wang, H.; Turner, J. A.

    2008-01-01

    Duplex 2205 stainless steel was deposited with 0.6 {micro}m thick SnO2:F coating; coated steel was characterized for PEMFC bipolar plate application. Compared with bare alloy, interfacial contact resistance (ICR) values of the coated 2205 steel are higher. SnO2:F coating adds its own resistance to the air-formed film on the steel. In a PEMFC anode environment, a current peak of ca. 25 {micro}A/cm2 registered at ca. 30 min for coated 2205 steel. It stabilized at ca. 2.0 {approx} -1.0 {micro}A/cm2. This peak is related to the complicated process of coating dissolution and oxide-layer formation. Anodic-cathodic current transfer occurred at ca. 200 min polarization. In a PEMFC cathode environment, current was stable immediately after polarization. The stable current was ca. 0.5 {approx} 2.0 {micro}A/cm2 during the entire polarization period. AES depth profiles with tested samples and ICP analysis with the tested solutions confirmed the excellent corrosion resistance of the SnO2:F coated 2205 alloy in simulated PEMFC environments.

  16. Effect of Rolling Temperature and Ultrafast Cooling Rate on Microstructure and Mechanical Properties of Steel Plate

    NASA Astrophysics Data System (ADS)

    Ye, Qibin; Liu, Zhenyu; Yang, Yu; Wang, Guodong

    2016-07-01

    Microstructure can vary significantly through thickness after ultrafast cooling of rolled steel plates, impacting their mechanical properties. This study examined the microstructure, microstructural banding at centerline, and mechanical properties through thickness for different ultrafast cooling conditions and rolling temperatures. One set of steels (UC1 and UC2) were ultrafast-cooled (UFC) at 40 K/s after finish rolling at 1223 K and 1193 K (950 °C and 910 °C), respectively, while the second set (LC) was cooled by laminar cooling at 17 K/s after finish rolling at 1238 K (965 °C). UFC produced microstructural variation through thickness; highly dislocated lath-type bainitic ferrite was formed near the surface, whereas the primary microstructure was acicular ferrite and irregular polygonal ferrite in the interior of UC1 and UC2 steels, respectively. However, UFC has the advantage of suppression of microstructural banding in centerline segregation regions. The ferrite grain size in both UFC-cooled steels was refined to ~5 μm, increasing strength and toughness. The optimum combination of properties was obtained in UC2 steel with appropriate low finish rolling temperature, being attributed to the distinct microstructure resulting from work-hardened austenite before UFC.

  17. 77 FR 37439 - Clad Steel Plate From Japan; Notice of Commission Determination To Conduct a Full Five-Year Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-21

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Clad Steel Plate From Japan; Notice of Commission Determination To Conduct a Full Five-Year Review... plate from Japan would be likely to lead to continuation or recurrence of material injury within a...

  18. 75 FR 8301 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-02-24

    ... of China: Final Results of the 2007-2008 Administrative Review of the Antidumping Duty Order AGENCY... From the People's Republic of China: Preliminary Results and Partial Rescission of Antidumping Duty... review of certain cut- to-length carbon steel plate (``CTL plate'') from the People's Republic of China...

  19. 77 FR 73616 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-11

    ... Cut-to-Length Carbon Steel Plate From the People's Republic of China: Final Results of Antidumping... plate'') from the People's Republic of China (``PRC'') covering the period of review (``POR'') November... Republic of China: Preliminary Results of Antidumping Administrative Review and Preliminary Determination...

  20. Stainless steel versus titanium volar multi-axial locking plates for fixation of distal radius fractures: a randomised clinical trial.

    PubMed

    Couzens, Gregory B; Peters, Susan E; Cutbush, Kenneth; Hope, Benjamin; Taylor, Fraser; James, Christopher D; Rankin, Carly R; Ross, Mark

    2014-03-11

    Distal radius fractures are among the most common fractures seen in the hospital emergency department. Of these, over 40% are considered unstable and require some form of fixation. In recent years with the advent of low profile plating, open reduction and internal fixation (ORIF) using volar plates has become the surgical treatment of choice in many hospitals. However, it is currently unknown which plating system has the lowest complication rate and/or superior clinical and radiological outcomes following surgery. Few studies have compared different types of plates, which may have various features, different plate and screw designs or may be manufactured from different materials (for example, stainless steel or titanium). This study will specifically investigate and compare the clinical and radiological outcomes and complication rates of two commonly used volar plating systems for fixation of distal radius fractures: one made from stainless steel (Trimed™ Volar Plate, Trimed™, California, USA) and the other made from titanium (Medartis® Aptus Volar Plate, Medartis®, Basel, Switzerland). The primary aim of this study is to determine if there is a difference on the Patient Reported Wrist Evaluation six months following ORIF using a volar plate for adult patients with a distal radius fracture. This study will implement a randomized prospective clinical trial study design evaluating the outcomes of two different types of volar plates: one plate manufactured from stainless steel (Trimed™ Volar Plate) and one plate manufactured from titanium (Medartis® Aptus Volar Plate). The surgery will be performed at a major trauma hospital in Brisbane, Australia. Outcome measures including function, adverse events, range of movement, strength, disability, radiological findings and health-related quality of life will be collected at 6 weeks, 3, 6, 12 and 24 months following surgery. A parallel economic analysis will also be performed. This randomized clinical trial is due to

  1. Ultra fast cooling of hot steel plate by air atomized spray with salt solution

    NASA Astrophysics Data System (ADS)

    Mohapatra, Soumya S.; Ravikumar, Satya V.; Jha, Jay M.; Singh, Akhilendra K.; Bhattacharya, Chandrima; Pal, Surjya K.; Chakraborty, Sudipto

    2014-05-01

    In the present study, the applicability of air atomized spray with the salt added water has been studied for ultra fast cooling (UFC) of a 6 mm thick AISI-304 hot steel plate. The investigation includes the effect of salt (NaCl and MgSO4) concentration and spray mass flux on the cooling rate. The initial temperature of the steel plate before the commencement of cooling is kept at 900 °C or above, which is usually observed as the "finish rolling temperature" in the hot strip mill of a steel plant. The heat transfer analysis shows that air atomized spray with the MgSO4 salt produces 1.5 times higher cooling rate than atomized spray with the pure water, whereas air atomized spray with NaCl produces only 1.2 times higher cooling rate. In transition boiling regime, the salt deposition occurs which causes enhancement in heat transfer rate by conduction. Moreover, surface tension is the governing parameter behind the vapour film instability and this length scale increases with increase in surface tension of coolant. Overall, the achieved cooling rates produced by both types of salt added air atomized spray are found to be in the UFC regime.

  2. Ultrasonic butt welding of aluminum, aluminum alloy and stainless steel plate specimens.

    PubMed

    Tsujino, Jiromaru; Hidai, Kazuaki; Hasegawa, Atsushi; Kanai, Ryoichi; Matsuura, Hisanori; Matsushima, Kaoru; Ueoka, Tetsugi

    2002-05-01

    Welding characteristics of aluminum, aluminum alloy and stainless steel plate specimens of 6.0 mm thickness by a 15 kHz ultrasonic butt welding system were studied. There are no detailed welding condition data of these specimens although the joining of these materials are required due to anticorrosive and high strength characteristics for not only large specimens but small electronic parts especially. These specimens of 6.0 mm thickness were welded end to end using a 15 kHz ultrasonic butt welding equipment with a vibration source using eight bolt-clamped Langevin type PZT transducers and a 50 kW static induction thyristor power amplifier. The stainless steel plate specimens electrolytically polished were joined with welding strength almost equal to the material strength under rather large vibration amplitude of 25 microm (peak-to-zero value), static pressure 70 MPa and welding time of 1.0-3.0 s. The hardness of stainless steel specimen adjacent to a welding surface increased about 20% by ultrasonic vibration.

  3. Nucleation and growth mechanisms in ion-plated TiN films on steel substrates

    SciTech Connect

    Erdemir, A.; Cheng, C.C.

    1989-01-01

    Cross-sectional transmission electron microscopy (XTEM) was used to investigate the nucleation and growth characteristics of TiN films, ion plated on tool and stainless steel substrates with and without an {alpha}-Ti underlayer ({approx}100 nm thick). It was found that (1) at lower deposition temperatures, the underlayer {alpha}-Ti remains unchanged and exhibits a layer + island growth mode; (2) at higher deposition temperatures, the underlayer may transform into a TiC phase on M50 steel and into a {delta}{prime}-TiN phase on 316L stainless steel; (3) the growth behavior of TiN films was controlled primarily by the reaction thermodynamics and diffusion kinetics of Ti and N adatoms. Based on microscopic evidence together with the kinetic and thermodynamic considerations a mechanistic model is presented to describe the nucleation and growth mechanisms of ion-plated TiN films under the deposition conditions explored in this study. 20 refs., 4 figs.

  4. Corrosion resistance of a magnetic stainless steel ion-plated with titanium nitride.

    PubMed

    Hai, K; Sawase, T; Matsumura, H; Atsuta, M; Baba, K; Hatada, R

    2000-04-01

    This in vitro study evaluated the corrosion resistance of a titanium nitride (TiN) ion-plated magnetic stainless steel (447J1) for the purpose of applying a magnetic attachment system to implant-supported prostheses made of titanium. The surface hardness of the TiN ion-plated 447J1 alloy with varying TiN thickness was determined prior to the corrosion testing, and 2 micrometers thickness was confirmed to be appropriate. Ions released from the 447J1 alloy, TiN ion-plated 447J1 alloy, and titanium into a 2% lactic acid aqueous solution and 0.1 mol/L phosphate buffered saline (PBS) were determined by means of an inductively coupled plasma atomic emission spectroscopy (ICP-AES). Long-term corrosion behaviour was evaluated using a multisweep cyclic voltammetry. The ICP-AES results revealed that the 447J1 alloy released ferric ions into both media, and that the amount of released ions increased when the alloy was coupled with titanium. Although both titanium and the TiN-plated 447J1 alloy released titanium ions into lactic acid solution, ferric and chromium ions were not released from the alloy specimen for all conditions. Cyclic voltamograms indicated that the long-term corrosion resistance of the 447J1 alloy was considerably improved by ion-plating with TiN.

  5. Protective nitride formation on stainless steel alloys for proton exchange membrane fuel cell bipolar plates

    SciTech Connect

    Yang, Bing; Brady, Michael P; Wang, Heli; Turner, John; More, Karren Leslie; Young, David J; Tortorelli, Peter F; Payzant, E Andrew; Walker, Larry R

    2007-01-01

    Gas nitridation has shown excellent promise to form dense, electrically conductive and corrosion-resistant Cr-nitride surface layers on Ni-Cr base alloys for use as proton exchange membrane fuel cell (PEMFC) bipolar plates. Due to the high cost of nickel, Fe-base bipolar plate alloys are needed to meet the cost targets for many PEMFC applications. Unfortunately, nitridation of Fe-base stainless steel alloys typically leads to internal Cr-nitride precipitation rather than the desired protective surface nitride layer formation, due to the high permeability of nitrogen in these alloys. This paper reports the finding that it is possible to form a continuous, protective Cr-nitride (CrN and Cr{sub 2}N) surface layer through nitridation of Fe-base stainless steel alloys. The key to form a protective Cr-nitride surface layer was found to be the initial formation of oxide during nitridation, which prevented the internal nitridation typically observed for these alloys, and resulted in external Cr-nitride layer formation. The addition of V to the alloy, which resulted in the initial formation of V{sub 2}O{sub 3}-Cr{sub 2}O{sub 3}, was found to enhance this effect, by making the initially formed oxide more amenable to subsequent nitridation. The Cr-nitride surface layer formed on model V-modified Fe-27Cr alloys exhibited excellent corrosion resistance and low interfacial contact resistance under simulated PEMFC bipolar plate conditions.

  6. Protective nitride formation on stainless steel alloys for proton exchange membrane fuel cell bipolar plates

    SciTech Connect

    Yang, B.; Brady, M. P.; Wang, H.; Turner, J. A.; More, K. L.; Young, D. J.; Tortorelli, P. F.; Payzant, E. A.; Walker, L. R.

    2007-09-07

    Gas nitridation has shown excellent promise to form dense, electrically conductive and corrosion-resistant Cr-nitride surface layers on Ni–Cr base alloys for use as proton exchange membrane fuel cell (PEMFC) bipolar plates. Due to the high cost of nickel, Fe-base bipolar plate alloys are needed to meet the cost targets for many PEMFC applications. Unfortunately, nitridation of Fe-base stainless steel alloys typically leads to internal Cr-nitride precipitation rather than the desired protective surface nitride layer formation, due to the high permeability of nitrogen in these alloys. This paper reports the finding that it is possible to form a continuous, protective Cr-nitride (CrN and Cr2N) surface layer through nitridation of Fe-base stainless steel alloys. The key to form a protective Cr-nitride surface layer was found to be the initial formation of oxide during nitridation, which prevented the internal nitridation typically observed for these alloys, and resulted in external Cr-nitride layer formation. The addition of V to the alloy, which resulted in the initial formation of V2O3–Cr2O3, was found to enhance this effect, by making the initially formed oxide more amenable to subsequent nitridation. The Cr-nitride surface layer formed on model V-modified Fe–27Cr alloys exhibited excellent corrosion resistance and low interfacial contact resistance under simulated PEMFC bipolar plate conditions.

  7. Magnetic Barkhausen noise for reliable detection of the heat affected zone in welded ship steel plate

    NASA Astrophysics Data System (ADS)

    Blaow, Mohamed M.; Shaw, Brian A.

    2014-02-01

    The applicability of the Barkhausen noise technique to non-destructively determine the heat affected zone (HAZ) in welded steel plates was investigated. Magnetic Barkhausen noise measurements were conducted on welded hot-rolled low carbon ship steel plates to determine the MBN behaviour following the exposure to elevated heat in a localized region by welding. The exciting field was applied parallel to the weld bead. The results showed a variation in MBN level along a line that crosses the weld bead. The MBN intensity was higher in the near weld material compared with a lower intensity when the measurement setup was moved away from the weld bead in both sides of the weld. The increased MBN level was attributed to the induced residual tensile stresses as a result of the shrinkage of the hot zone. The variation of MBN along the measurement line was eliminated after the welded plate was shot peened. The decrease in MBN intensity after shot peening was attributed to the induced compressive stresses. The results were explained in terms of different mechanisms of interaction of domain walls with residual tensile and compressive stresses.

  8. A comparative study of wide plate behavior of a range of structural steels using the failure assessment diagram

    SciTech Connect

    Bannister, A.C.; Harrison, P.L.

    1995-12-31

    In the field of structural integrity assessments, attention is currently focused on the ability of such methods to conservatively predict the deformation and fracture behavior of structural steels and their weldments. In the current paper, the results of a series of wide plate tests on a range of structural steels are presented and the results assessed in terms of CTOD-strain relationships, BS PD 6493 Levels 2 and 3, and the crack driving force approach. The behavior of the large scale tests and the results of the various analyses are assessed with regard to the stress-strain characteristics of the individual steels. In a second step, the approach is extended to the assessment of a number of wide plate tests comprising welded joints with mismatched strength levels. Over, under and even-matched welded plates are compared with the behavior of normalized and Quenched and Tempered parent plates. The study demonstrates that the behavior of parent material wide plate tests can vary widely depending on the stress-strain characteristics of the material. The different behavior is a result of the consecutive effects of different steel processing conditions, microstructure, yield to tensile strength ratio and strain hardening exponent. These features are also manifested, to a lesser or greater extent, in the results of wide plate tests on welded plates of mismatched strength. Studies on mismatch effects should therefore include equal attention to the stress-strain characteristics of the parent materials as this may, in some circumstances, dominate any effects of weld strength mismatch.

  9. Effect of Output Bar Supporting Methods on High Velocity Tensile Behavior for Steel Plate

    NASA Astrophysics Data System (ADS)

    Itabashi, Masaaki

    In order to obtain precise and correct dynamic stress-strain behavior for steel plate, the split Hopkinson (Kolsky) bar method or the one bar method has been adopted as a testing method. In these two methods, a dynamic load transducer is the thin steel bar (s). On the input and output bars, typically two or four strain gages are adhered at the same distance from the end of the bars to detect elastic strains of the bars as dynamic load signal. The bars are usually mounted on simple supports, allowing a little axial elongation of the bars. Then, ball bearings or polytetrafluoroethylene parts are frequently installed between the bars and supports, because the friction between them will affect the quality of the dynamic load signal. On the other hand, only for the one bar method, it is reported that a relatively tight support, neighboring the loading end of the output bar, is effective to reduce an extraordinarily-high initial stress peak on dynamic stress-strain curve. In this paper, some trials have been carried out to find the optimum supporting condition for the output bar loading end in the one bar method. An assembly for a steel plate specimen is connected to an impact block. The other end of the assembly is an extension of the output bar. Usually, from the end of gage length of the specimen plate, there is no output bar support within approximately 650mm, for the present apparatus. This situation is designated as “no support”. At a location of 60mm from the end of the gage length, a simple output bar support is introduced additionally. This situation is called as “simple support”, because the output bar is left on the V-shaped top of the support. Additional upper supporting parts can be installed to the simple support condition. After the installation, a square hole is formed on the top of the support. The output bar touches four sides of the hole. This situation is called as “surrounding support”. In addition, specimen assembly types are also

  10. Numerical design optimization of an EMAT for A0 Lamb wave generation in steel plates

    NASA Astrophysics Data System (ADS)

    Seher, Matthias; Huthwaite, Peter; Lowe, Mike; Nagy, Peter; Cawley, Peter

    2014-02-01

    An electromagnetic acoustic transducer (EMAT) for A0 Lamb wave generation on steel plates is developed to operate at 0.50 MHz-mm. A key objective of the development is to maximize the excitation and reception of the A0 mode, while minimizing those of the S0 mode. The chosen EMAT design consists of an induction coil and a permanent magnet. A finite element (FE) model of the EMAT is developed, coupling the electromagnetic and elastodynamic phenomena. An optimization process using a genetic algorithm is implemented, employing the magnet diameter and liftoff distance from the plate as design parameters and using the FE model to calculate the fitness. The optimal design suggested by the optimization process is physically implemented and the experimental measurements are compared to the FE simulation results. In a further step, the variations of the design parameters are studied numerically and the proposed EMAT design exhibits a robust behavior to small changes of the design parameters.

  11. Hybrid/Tandem Laser-Arc Welding of Thick Low Carbon Martensitic Stainless Steel Plates =

    NASA Astrophysics Data System (ADS)

    Mirakhorli, Fatemeh

    High efficiency and long-term life of hydraulic turbines and their assemblies are of utmost importance for the hydropower industry. Usually, hydroelectric turbine components are made of thick-walled low carbon martensitic stainless steels. The assembly of large hydroelectric turbine components has been a great challenge. The use of conventional welding processes involves typical large groove design and multi-pass welding to fill the groove which exposes the weld to a high heat input creating relatively large fusion zone and heat affected zone. The newly-developed hybrid/tandem laser-arc welding technique is believed to offer a highly competitive solution to improve the overall hydro-turbine performance by combining the high energy density and fast welding speed of the laser welding technology with the good gap bridging and feeding ability of the gas metal arc welding process to increase the productivity and reduce the consumable material. The main objective of this research work is to understand different challenges appearing during hybrid laser-arc welding (HLAW) of thick gauge assemblies of low carbon 13%Cr- 4%Ni martensitic stainless steel and find a practical solution by adapting and optimizing this relatively new welding process in order to reduce the number of welding passes necessary to fill the groove gap. The joint integrity was evaluated in terms of microstructure, defects and mechanical properties in both as-welded and post-welded conditions. A special focus was given to the hybrid and tandem laser-arc welding technique for the root pass. Based on the thickness of the low carbon martensitic stainless steel plates, this work is mainly focused on the following two tasks: • Single pass hybrid laser-arc welding of 10-mm thick low carbon martensitic stainless steel. • Multi-pass hybrid/tandem laser-arc welding of 25-mm thick martensitic stainless steel.

  12. Absorption of metals in mulloway (Argyrosomus japonicus) after ingesting nickel-plated carbon-steel hooks.

    PubMed

    McGrath, Shane P; Reichelt-Brushett, Amanda J; Butcher, Paul A; Cairns, Stuart C

    2014-08-01

    Previous research has alluded to the potential of metals being absorbed by fish after ingesting fishing hooks, which may have adverse effects on fish health and the organisms that consume them. Subsequently, this study aimed to quantify the potential of mulloway (Argyrosomus japonicus) to absorb metals during the decay of ingested nickel-plated carbon-steel hooks. Twenty-five treatment fish were allowed to ingest nickel-plated carbon-steel hooks during angling and then monitored with 25 controls (untreated fish) for up to 42 days for hook ejection and mortality. Blood, liver and muscle samples were collected from treatment, control and 14 wild-caught individuals to determine the concentrations of chromium, cobalt, copper, iron, manganese and nickel. The results showed that increased oxidation influenced hook ejection, and that hook-ingested fish had significantly elevated concentrations of nickel in their liver and blood, but not muscle. This research has shown that there is an avenue for metal absorption from ingested hooks.

  13. Characterization and Cytotoxic Assessment of Ballistic Aerosol Particulates for Tungsten Alloy Penetrators into Steel Target Plates

    PubMed Central

    Machado, Brenda I.; Murr, Lawrence E.; Suro, Raquel M.; Gaytan, Sara M.; Ramirez, Diana A.; Garza, Kristine M.; Schuster, Brian E.

    2010-01-01

    The nature and constituents of ballistic aerosol created by kinetic energy penetrator rods of tungsten heavy alloys (W-Fe-Ni and W-Fe-Co) perforating steel target plates was characterized by scanning and transmission electron microscopy. These aerosol regimes, which can occur in closed, armored military vehicle penetration, are of concern for potential health effects, especially as a consequence of being inhaled. In a controlled volume containing 10 equispaced steel target plates, particulates were systematically collected onto special filters. Filter collections were examined by scanning and transmission electron microscopy (SEM and TEM) which included energy-dispersive (X-ray) spectrometry (EDS). Dark-field TEM identified a significant nanoparticle concentration while EDS in the SEM identified the propensity of mass fraction particulates to consist of Fe and FeO, representing target erosion and formation of an accumulating debris field. Direct exposure of human epithelial cells (A549), a model for lung tissue, to particulates (especially nanoparticulates) collected on individual filters demonstrated induction of rapid and global cell death to the extent that production of inflammatory cytokines was entirely inhibited. These observations along with comparisons of a wide range of other nanoparticulate species exhibiting cell death in A549 culture may suggest severe human toxicity potential for inhaled ballistic aerosol, but the complexity of the aerosol (particulate) mix has not yet allowed any particular chemical composition to be identified. PMID:20948926

  14. Characterization and cytotoxic assessment of ballistic aerosol particulates for tungsten alloy penetrators into steel target plates.

    PubMed

    Machado, Brenda I; Murr, Lawrence E; Suro, Raquel M; Gaytan, Sara M; Ramirez, Diana A; Garza, Kristine M; Schuster, Brian E

    2010-09-01

    The nature and constituents of ballistic aerosol created by kinetic energy penetrator rods of tungsten heavy alloys (W-Fe-Ni and W-Fe-Co) perforating steel target plates was characterized by scanning and transmission electron microscopy. These aerosol regimes, which can occur in closed, armored military vehicle penetration, are of concern for potential health effects, especially as a consequence of being inhaled. In a controlled volume containing 10 equispaced steel target plates, particulates were systematically collected onto special filters. Filter collections were examined by scanning and transmission electron microscopy (SEM and TEM) which included energy-dispersive (X-ray) spectrometry (EDS). Dark-field TEM identified a significant nanoparticle concentration while EDS in the SEM identified the propensity of mass fraction particulates to consist of Fe and FeO, representing target erosion and formation of an accumulating debris field. Direct exposure of human epithelial cells (A549), a model for lung tissue, to particulates (especially nanoparticulates) collected on individual filters demonstrated induction of rapid and global cell death to the extent that production of inflammatory cytokines was entirely inhibited. These observations along with comparisons of a wide range of other nanoparticulate species exhibiting cell death in A549 culture may suggest severe human toxicity potential for inhaled ballistic aerosol, but the complexity of the aerosol (particulate) mix has not yet allowed any particular chemical composition to be identified.

  15. Mean grain size detection of DP590 steel plate using a corrected method with electromagnetic acoustic resonance.

    PubMed

    Wang, Bin; Wang, Xiaokai; Hua, Lin; Li, Juanjuan; Xiang, Qing

    2017-04-01

    Electromagnetic acoustic resonance (EMAR) is a considerable method to determine the mean grain size of the metal material with a high precision. The basic ultrasonic attenuation theory used for the mean grain size detection of EMAR is come from the single phase theory. In this paper, the EMAR testing was carried out based on the ultrasonic attenuation theory. The detection results show that the double peaks phenomenon occurs in the EMAR testing of DP590 steel plate. The dual phase structure of DP590 steel is the inducement of the double peaks phenomenon in the EMAR testing. In reaction to the phenomenon, a corrected method with EMAR was put forward to detect the mean grain size of dual phase steel. Compared with the traditional attenuation evaluation method and the uncorrected method with EMAR, the corrected method with EMAR shows great effectiveness and superiority for the mean grain size detection of DP590 steel plate.

  16. A preliminary study on the perforation resistance of high-strength steel plates

    NASA Astrophysics Data System (ADS)

    Børvik, T.; Dey, S.; Clausen, A. H.

    2006-08-01

    Thin plates of high-strength steel are frequently being used in ballistic protection systems. In this study, the perforation resistance of three different high-strength steel alloys impacted by 7.62 mm AP projectiles has been determined and compared against each other. The considered alloys are Weldox 500 E, Hardox 400 and Domex Protect 500. The yield stress in Domex Protect 500 is almost three times the yield stress in Weldox 500 E, while the opposite trend is found regarding strain to fracture in uniaxial tension. Perforation tests have been carried out using adjusted ammunition to determine the ballistic limit velocity of the steels using 6+6=12 mm thick targets. Moreover, a material test programme including high strain rate tests in a split-Hopkinson tension bar was carried out in order to be able to calibrate a proper constitutive equation and fracture criteria. Here, a simplified identification procedure was used together with a modified Johnson-Cook constitutive relation and the Cockcroft-Latham fracture criterion since it is considered important to limit the number of material tests in design. Finally, results from 2D axisymmetric numerical simulations using the non-linear FEM code LS-DYNA are included, and the different findings are compared.

  17. Complexing agent and heavy metal removals from metal plating effluent by electrocoagulation with stainless steel electrodes.

    PubMed

    Kabdaşli, Işik; Arslan, Tülin; Olmez-Hanci, Tuğba; Arslan-Alaton, Idil; Tünay, Olcay

    2009-06-15

    In the present study, the treatability of a metal plating wastewater containing complexed metals originating from the nickel and zinc plating process by electrocoagulation using stainless steel electrodes was experimentally investigated. The study focused on the effect of important operation parameters on electrocoagulation process performance in terms of organic complex former, nickel and zinc removals as well as sludge production and specific energy consumption. The results indicated that increasing the applied current density from 2.25 to 9.0 mA/cm(2) appreciably enhanced TOC removal efficiency from 20% to 66%, but a further increase in the applied current density to 56.25 mA/cm(2) did not accelerate TOC removal rates. Electrolyte concentration did not affect the process performance significantly and the highest TOC reduction (66%) accompanied with complete heavy metal removals were achieved at the original chloride content ( approximately 1500 mg Cl/L) of the wastewater sample. Nickel removal performance was adversely affected by the decrease of initial pH from its original value of 6. Optimum working conditions for electrocoagulation of metal plating effluent were established as follows: an applied current density of 9 mA/cm(2), the effluent's original electrolyte concentration and pH of the composite sample. TOC removal rates obtained for all electrocoagulation runs fitted pseudo-first-order kinetics very well (R(2)>92-99).

  18. Thin Pd membrane prepared on macroporous stainless steel tube filter by an in-situ multi-dimensional plating mechanism.

    PubMed

    Tong, Jianhua; Matsumura, Yasuyuki

    2004-11-07

    The big surface pores of a porous stainless steel (PSS) tube filter with marked roughness were jammed with aluminium hydroxide gel by a combination of ultrasonic vibration and vacuum suction, then a thin dense Pd membrane (6 microm) was plated in-situ on this pre-jammed filter by a multi-dimensional plating mechanism; after recovering the substrate pores by high temperature treatment, higher H2 permeance and complete H2 selectivity were obtained.

  19. Influence of fluence rate on radiation-induced mechanical property changes in reactor pressure vessel steels

    SciTech Connect

    Hawthorne, J.R.; Hiser, A.L. )

    1990-03-01

    This report describes a set of experiments undertaken using a 2 MW test reactor, the UBR, to qualify the significance of fluence rate to the extent of embrittlement produced in reactor pressure vessel steels at their service temperature. The test materials included two reference plates (A 302-B, A 533-B steel) and two submerged arc weld deposits (Linde 80, Linde 0091 welding fluxes). Charpy-V (C{sub v}), tension and 0.5T-CT compact specimens were employed for notch ductility, strength and fracture toughness (J-R curve) determinations, respectively. Target fluence rates were 8 {times} 10{sup 10}, 6 {times} 10{sup 11} and 9 {times} 10{sup 12} n/cm{sup 2} {minus}s{sup {minus}1}. Specimen fluences ranged from 0.5 to 3.8 {times} 10{sup 19} n/cm{sup 2}, E > 1 MeV. The data describe a fluence-rate effect which may extend to power reactor surveillance as well as test reactor facilities now in use. The dependence of embrittlement sensitivity on fluence rate appears to differ for plate and weld deposit materials. Relatively good agreement in fluence-rate effects definition was observed among the three test methods. 52 figs., 4 tabs.

  20. 76 FR 64896 - Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-19

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF COMMERCE International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate from...

  1. Ex vivo biomechanical evaluation of pigeon (Columba livia) cadaver intact humeri and ostectomized humeri stabilized with caudally applied titanium locking plate or stainless steel nonlocking plate constructs.

    PubMed

    Darrow, Brett G; Biskup, Jeffrey J; Weigel, Joseph P; Jones, Michael P; Xie, Xie; Liaw, Peter K; Tharpe, Josh L; Sharma, Aashish; Penumadu, Dayakar

    2017-05-01

    OBJECTIVE To evaluate mechanical properties of pigeon (Columba livia) cadaver intact humeri versus ostectomized humeri stabilized with a locking or nonlocking plate. SAMPLE 30 humeri from pigeon cadavers. PROCEDURES Specimens were allocated into 3 groups and tested in bending and torsion. Results for intact pigeon humeri were compared with results for ostectomized humeri repaired with a titanium 1.6-mm screw locking plate or a stainless steel 1.5-mm dynamic compression plate; the ostectomized humeri mimicked a fracture in a thin cortical bone. Locking plates were secured with locking screws (2 bicortical and 4 monocortical), and nonlocking plates were secured with bicortical nonlocking screws. Constructs were cyclically tested nondestructively in 4-point bending and then tested to failure in bending. A second set of constructs were cyclically tested non-destructively and then to failure in torsion. Stiffness, strength, and strain energy of each construct were compared. RESULTS Intact specimens were stiffer and stronger than the repair groups for all testing methods, except for nonlocking constructs, which were significantly stiffer than intact specimens under cyclic bending. Intact bones had significantly higher strain energies than locking plates in both bending and torsion. Locking and nonlocking plates were of equal strength and strain energy, but not stiffness, in bending and were of equal strength, stiffness, and strain energy in torsion. CONCLUSIONS AND CLINICAL RELEVANCE Results for this study suggested that increased torsional strength may be needed before bone plate repair can be considered as the sole fixation method for avian species.

  2. Microstructure and properties of quenched-and-aged plates produced from a copper-bearing HSLA steel

    NASA Astrophysics Data System (ADS)

    Sen, S. K.; Ray, A.; Avtar, R.; Dhua, S. K.; Prasad, M. S.; Jha, P.; Sengupta, P. P.; Jha, S.

    1998-08-01

    For the first time in India, quenched-and-tempered (Q&T) plates of a copper-bearing high-strength lowalloy (HSLA) steel have been commercially developed for naval structural applications. A 50 ton production heat was made through electric arc furnace (EAF)-vacuum arc degassing (VAD) route and continuously cast into 170 mm thick slabs. These slabs were conditioned, reheated in walking-beam furnace and hot rolled in plate mill into plates of 10 to 16 mm thickness. The as-rolled plates were hardened through oil quenching and subsequently tempered (aged) at 630 ‡C to achieve the combination of highstrength and good low-temperature impact toughness. The microstructures of heat treated plates showed fine acicular ferrite with grain sizes ranging between ASTM No. 9 and 10. From the standpoint of tensile properties, Q&T plates of all thicknesses exhibited significantly higher yield strengths than the minimum stipulated value of 552 MPa for HY-80/HSLA-80 steels. The elongation (22.20 to 26.00%) and reduction in area (62.12 to 67.62%) values achieved also exceeded the respective minimum requirements of 20 and 50% stipulated for such steels. The trend in variation of Charpy V-notch (CVN) impact energies at room temperature, -18, and -62 ‡C not only showed significantly higher values than that stipulated for HY-80 and HSLA-100 steels at -18 ‡C, but also indicated that the CVN impact energies achieved (105.15 to 144.25 J) at -62 ‡C were higher than the estimated value of 90 J for HSLA-80/HSLA-100 steels at this temperature.

  3. Effect of confining pressure due to external jacket of steel plate or shape memory alloy wire on bond behavior between concrete and steel reinforcing bars.

    PubMed

    Choi, Eunsoo; Kim, Dongkyun; Park, Kyoungsoo

    2014-12-01

    For external jackets of reinforced concrete columns, shape memory alloy (SMA) wires are easy to install, and they provide active and passive confining pressure; steel plates, on the other hand, only provide passive confining pressure, and their installation on concrete is not convenient because of the requirement of a special device. To investigate how SMA wires distinctly impact bond behavior compared with steel plates, this study conducted push-out bond tests of steel reinforcing bars embedded in concrete confined by SMA wires or steel plates. For this purpose, concrete cylinders were prepared with dimensions of 100 mm x 200 mm, and D-22 reinforcing bars were embedded at the center of the concrete cylinders. External jackets of 1.0 mm and 1.5 mm thickness steel plates were used to wrap the concrete cylinders. Additionally, NiTiNb SMA wire with a diameter of 1.0 mm was wound around the concrete cylinders. Slip of the reinforcing bars due to pushing force was measured by using a displacement transducer, while the circumferential deformation of specimens was obtained by using an extensometer. The circumferential deformation was used to calculate the circumferential strains of the specimens. This study assessed the radial confining pressure due to the external jackets on the reinforcing bars at bond strength from bond stress-slip curves and bond stress-circumferential strain curves. Then, the effects of the radial confining pressure on the bond behavior of concrete are investigated, and an equation is suggested to estimate bond strength using the radial confining pressure. Finally, this study focused on how active confining pressure due to recovery stress of the SMA wires influences bond behavior.

  4. Immuno-inflammatory tissue reaction to stainless-steel and titanium plates used for internal fixation of long bones.

    PubMed

    Voggenreiter, Gregor; Leiting, Stefan; Brauer, Holger; Leiting, Peter; Majetschak, Matthias; Bardenheuer, Mark; Obertacke, Udo

    2003-01-01

    The immuno-inflammatory responses to stainless-steel (21 implants in 20 patients) and titanium plates (22 implants in 20 patients) used in the treatment of long bone fractures were studied immunohistochemically. All fractures healed without complications. In the soft tissue adjacent to the surface of the implants a dark discolouration of the tissue was visible in 18/21 stainless-steel and 20/22 titanium plates. Tissue specimens of all patients contained positive staining for macrophages (CD68-positive cells). Serial sections showed that the majority of cells were found to express the HLA-DR molecule indicating their activation. Many of the macrophages were surrounded by clusters of T-lymphocytes (CD3-positive cells). 17 out of 21 steel specimens and 15 out of 22 titanium specimens showed the infiltration of moderate amounts of cytotoxic T-lymphocytes (CD8-positive cells). Moderate amounts of B-lymphocytes (CD79alpha positive cells) were evident in four patients with steel and six patients with titanium implants. The results of the present study clearly demonstrate the presence of a marked inflammation and tissue reaction in the soft tissue covering stainless-steel and titanium plates used for internal fixation of fractures of long bones independently from the material used.

  5. Experimental Study on Fatigue Behaviour of Shot-Peened Open-Hole Steel Plates

    PubMed Central

    Wang, Zhi-Yu; Wang, Qing-Yuan; Cao, Mengqin

    2017-01-01

    This paper presents an experimental study on the fatigue behaviour of shot-peened open-hole plates with Q345 steel. The beneficial effects induced by shot peening on the fatigue life improvement are highlighted. The characteristic fatigue crack initiation and propagation modes of open-hole details under fatigue loading are revealed. The surface hardening effect brought by the shot peening is analyzed from the aspects of in-depth micro-hardness and compressive residual stress. The fatigue life results are evaluated and related design suggestions are made as a comparison with codified detail categories. In particular, a fracture mechanics theory-based method is proposed and demonstrated its validity in predicting the fatigue life of studied shot-peened open-hole details. PMID:28841160

  6. Surface temperature distribution of GTA weld pools on thin-plate 304 stainless steel

    SciTech Connect

    Zacharia, T.; David, S.A.; Vitek, J.M.; Kraus, H.G.

    1995-11-01

    A transient multidimensional computational model was utilized to study gas tungsten arc (GTA) welding of thin-plate 304 stainless steel (SS). The model eliminates several of the earlier restrictive assumptions including temperature-independent thermal-physical properties. Consequently, all important thermal-physical properties were considered as temperature dependent throughout the range of temperatures experienced by the weld metal. The computational model was used to predict surface temperature distribution of the GTA weld pools in 1.5-mm-thick AISI 304 SS. The welding parameters were chosen so as to correspond with an earlier experimental study that produced high-resolution surface temperature maps. One of the motivations of the present study was to verify the predictive capability of the computational model. Comparison of the numerical predictions and experimental observations indicate excellent agreement, thereby verifying the model.

  7. Dynamic Fracture Initiation Toughness of ASTM A533, Grade B Steel Plate

    SciTech Connect

    Graham, S.M.; Link, R.E.

    1999-05-01

    The dynamic fracture toughness of an ASTM A533, Grade B steel plate was determined at several temperatures in the ductile-brittle transition region. Crack-tip loading rates ranged from approximately 10(sup3) to 10(sup5) MPa m/s. The fracture toughness was shown to decrease with increased loading rate. The dynamic fracture toughness was compared with results from previous investigations, and it was shown that the decrease in toughness due to increased loading rate at the highest test temperature was not as severe as reported in previous investigations. It was also shown that the reference temperature. T(sub0) was better index of the fracture toughness vs. temperature relationship than the nil-ductility temperature, RT(subNDT), for this material.

  8. 76 FR 8772 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-15

    ... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea AGENCY: United..., Indonesia, Italy, Japan, and Korea. SUMMARY: The Commission hereby gives notice that it will proceed with... from India, Indonesia, Italy, Japan, and Korea would be likely to lead to continuation or recurrence of...

  9. 75 FR 67346 - Stainless Steel Plate in Coils from South Korea: Correction to Final Results of the Expedited...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-02

    ... International Trade Administration Stainless Steel Plate in Coils from South Korea: Correction to Final Results... Co., Ltd. (POSCO), as well as the ``all others'' rate for South Korea. Specifically, the weighted-average margin for POSCO and the ``all others'' rate for South Korea, listed as 16.26 percent, should...

  10. 76 FR 56797 - Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea; Revised...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-14

    ... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea; Revised schedule for the subject reviews. AGENCY: United States International Trade Commission. ACTION:...

  11. Plate Rolling Modeling at Mill 5000 of OJSC ``Magnitogorsk Iron and Steel'' for Analysis and Optimization of Temperature Rates

    NASA Astrophysics Data System (ADS)

    Salganik, V.; Shmakov, A.; Pesin, A.; Pustovoytov, D.

    2010-06-01

    Modeling of strip deflected mode and thermal state in rolling is an integral part of the technology and perspective rolling-mill machinery such as plate mill 5000 of the OJSC "Magnitogorsk Iron and Steel". To comprehend metal behavior in the deformation zone in the rough passes during plate rolling it is essential to assess the impact of various temperature factors on variations in field of stress and strain intensities as well as temperature fields in deformation. To do such researches in consideration of various software products and adequate results one of the most effective methods nowadays is regarded as the method of finite elements. The research shows modeling of roughing rolling of a pipe steel sheet with strength category X80 according to standard API-5L. In the research of the metal deflected mode software product DEFORM 2D has been used for the isothermal and nonisothermic process. The mathematical modeling allows revealing the impact of temperature field on the metal deflected mode in the rough passes in plate rolling. Supposedly, it is deformation heating that can have more impact on the ingot temperature profile in the finishing passes in controlled rolling of the pipe steel grades. It is defined by high percent reduction, rolling speeds; more area of heat exchange surface; less thickness and lower temperature of rolling. The results can be used to develop efficient modes of plate rolling of the pipe steels.

  12. 77 FR 73013 - Stainless Steel Plate in Coils From Belgium: Antidumping Duty Administrative Review, 2010-2011

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-07

    ... petitioners. No party requested a hearing. \\2\\ The petitioners are Alleghany Ludlum Corporation, North... Stainless Steel Plate in Coils From Belgium, Canada, Italy, the Republic of Korea, South Africa, and Taiwan... sanction. These final results of review are issued and published in accordance with sections 751(a)(1) and...

  13. Stress corrosion evaluation of HP 9Ni-4Co-0.30C steel plate welds

    NASA Technical Reports Server (NTRS)

    Torres, Pablo D.

    1993-01-01

    A stress corrosion cracking (SCC) investigation was conducted on HP 9Ni-4Co-0.30C steel plate welds (welded by using straight polarity plasma arc and HP 9Ni-4Co-0.20C weld wire) since this material is being considered for use in the Advanced Solid Rocket Motor (ASRM) program. Prior to the welding, the material was double tempered at 538 C (1,000 F). After welding, only part of the material was stress relieved at 510 C (950 F) for 3 h. Round tensile specimens obtained from nonstress-relieved material were tested in 100-percent relative humidity at 38 C (100 F), in 3.5-percent NaCl alternate immersion, and in 5-percent salt spray at 35 C (95 F). Specimens obtained from stress-relieved material were tested in alternate immersion. The stress levels were 50, 75, and 90 percent of the corresponding 0.2-percent yield strength (YS). All the nonstress-relieved specimens exposed to salt spray and alternate immersion failed. Stress-relieved specimens (exposed to alternate immersion) failed at 75 and 90 percent of YS. No failures occurred at 50 percent of YS in the stress-relieved specimens which indicates a beneficial effect of the stress relief on the SCC resistance of these welds. The stress relief also had a positive effect on the mechanical properties of the welds (the most important being an increase of 21 percent on the YS). Under the conditions of these tests, the straight polarity plasma are welded HP 9Ni4Co-0.30C steel plate was found highly susceptible to SCC in the nonstress-relieved condition. This susceptibility to SCC was reduced by stress relieving.

  14. Investigation of a fatigue failure in a stainless steel femoral plate.

    PubMed

    Marcomini, J B; Baptista, C A R P; Pascon, J P; Teixeira, R L; Reis, F P

    2014-10-01

    Surgical implants are exposed to severe working conditions and therefore a wide range of failure mechanisms may occur, including fatigue, corrosion, wear, fretting and combinations of them. The mechanical failures of metallic implants may also be influenced by several other factors, including the design, material, manufacturing, installation, postoperative complications and misuse. An 83-year-old patient suffered an oblique femoral shaft fracture due to a fall at home. A stainless steel locking compression plate (LCP) employed in the fracture reduction failed after four months and was sent back to the producer. A second LCP of the same type was implanted and also failed after six months. A failure analysis of the second femoral LCP is performed in this paper. The results demonstrate that poor material quality was decisive to the failure. The chemical analysis revealed a high P content in the steel, which is not in accordance to the standards. A combination of factors lead to LCP fracture and these include: brittle crack initiation due to phosphorus, segregation at grain boundaries, crack propagation due to cyclic loading and final fast fracture favored by the loss of ductility due to cold work.

  15. Analysis and seismic tests of composite shear walls with CFST columns and steel plate deep beams

    NASA Astrophysics Data System (ADS)

    Dong, Hongying; Cao, Wanlin; Wu, Haipeng; Zhang, Jianwei; Xu, Fangfang

    2013-12-01

    A composite shear wall concept based on concrete filled steel tube (CFST) columns and steel plate (SP) deep beams is proposed and examined in this study. The new wall is composed of three different energy dissipation elements: CFST columns; SP deep beams; and reinforced concrete (RC) strips. The RC strips are intended to allow the core structural elements — the CFST columns and SP deep beams — to work as a single structure to consume energy. Six specimens of different configurations were tested under cyclic loading. The resulting data are analyzed herein. In addition, numerical simulations of the stress and damage processes for each specimen were carried out, and simulations were completed for a range of location and span-height ratio variations for the SP beams. The simulations show good agreement with the test results. The core structure exhibits a ductile yielding mechanism characteristic of strong column-weak beam structures, hysteretic curves are plump and the composite shear wall exhibits several seismic defense lines. The deformation of the shear wall specimens with encased CFST column and SP deep beam design appears to be closer to that of entire shear walls. Establishing optimal design parameters for the configuration of SP deep beams is pivotal to the best seismic behavior of the wall. The new composite shear wall is therefore suitable for use in the seismic design of building structures.

  16. Effect of alumina nanofluid jet on the enhancement of heat transfer from a steel plate

    NASA Astrophysics Data System (ADS)

    Tiara, A. M.; Chakraborty, Samarshi; Sarkar, Ishita; Pal, Surjya K.; Chakraborty, Sudipto

    2016-12-01

    Low thermal conductivity has been found to be a major constraint in developing energy efficient heat transfer fluids in several industrial applications. Nanofluids, prepared by the suspension of nanoparticles in water, have been found to enhance the thermal conductivity of the base fluid, and thereby the cooling rate of the steel surface. In this study, alumina nanofluid has been used to enhance the rate of cooling of a steel surface of dimension 100 mm × 100 mm × 6 mm, from an initial surface temperature of 900 °C. The sub-surface temperature data collected through thermocouple was used for inverse heat conduction calculation in order to estimate the temperature histories and heat flux at the surface. TEM analysis revealed that the nanoparticles were spherical in shape, having an average size of 14 nm. The concentration of the nanofluids was varied from 1 to 20 ppm in this study. A maximum cooling rate of 104 °C/s and critical heat flux (CHF) of 2.10 MW/m2 was obtained for a concentration of 10 ppm, which was 1.2 times and 1.5 times that attained in case of pure water, as depicted by the enhancement in thermal conductivity. Lower concentrations are used in order to strike a balance between surface roughness study and cooling applications. The surface roughness of the plate after the nanofluid jet impingement depicted an enhancement of 7.74%, thereby enhancing the number of nucleation sites and augmenting the value of CHF.

  17. Effect of alumina nanofluid jet on the enhancement of heat transfer from a steel plate

    NASA Astrophysics Data System (ADS)

    Tiara, A. M.; Chakraborty, Samarshi; Sarkar, Ishita; Pal, Surjya K.; Chakraborty, Sudipto

    2017-06-01

    Low thermal conductivity has been found to be a major constraint in developing energy efficient heat transfer fluids in several industrial applications. Nanofluids, prepared by the suspension of nanoparticles in water, have been found to enhance the thermal conductivity of the base fluid, and thereby the cooling rate of the steel surface. In this study, alumina nanofluid has been used to enhance the rate of cooling of a steel surface of dimension 100 mm × 100 mm × 6 mm, from an initial surface temperature of 900 °C. The sub-surface temperature data collected through thermocouple was used for inverse heat conduction calculation in order to estimate the temperature histories and heat flux at the surface. TEM analysis revealed that the nanoparticles were spherical in shape, having an average size of 14 nm. The concentration of the nanofluids was varied from 1 to 20 ppm in this study. A maximum cooling rate of 104 °C/s and critical heat flux (CHF) of 2.10 MW/m2 was obtained for a concentration of 10 ppm, which was 1.2 times and 1.5 times that attained in case of pure water, as depicted by the enhancement in thermal conductivity. Lower concentrations are used in order to strike a balance between surface roughness study and cooling applications. The surface roughness of the plate after the nanofluid jet impingement depicted an enhancement of 7.74%, thereby enhancing the number of nucleation sites and augmenting the value of CHF.

  18. Niobized AISI 304 stainless steel bipolar plate for proton exchange membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Wang, Lixia; Sun, Juncai; Li, Pengbin; Jing, Bo; Li, Song; Wen, Zhongsheng; Ji, Shijun

    2012-06-01

    AISI 304 stainless steel (SS) has been niobized by a plasma surface diffusion alloying method. A 3 μm niobized layer with dominant niobium elements has been formed on the 304 SS surface and the performances of the niobized 304 SS has been examined and evaluated as bipolar plate for proton exchange membrane fuel cell (PEMFC). Results show that the average contact angle with water for the niobized 304 SS is about 90.4°, demonstrating better hydrophobicity as compared with the untreated 304 SS (68.1°). The corrosion resistance of the 304 SS is considerably improved by the niobized layer with the corrosion current densities decreased at 0.2 and 0.4 μA cm-2 in simulated PEMFC anode purged with hydrogen and the cathode purged with air condition (0.05 M H2SO4 + 2 ppm F- solution at 70 °C), respectively. The interfacial contact resistance (ICR) for the as-prepared niobized 304 SS is 10.53 mΩ cm2 at the compaction of 140 N cm-2. Furthermore, after 4 h potentiostatic tests, the niobizied specimens exhibit much lower ICR than that for the untreated ones. Thus, the niobized layer can act as a conductively protective layer of the 304 SS bipolar plate for PEMFC.

  19. Dynamic J sub I-R Curve Testing of HY-130 Steel.

    DTIC Science & Technology

    1981-10-01

    286-292 (Nov 1974). 18. Joyce, J.A., "Application of the Key Curve Method to Determining J,-R Curves for A533B Steel," NUREG /CR- 1290 U.S. Nuclear...1 -R Curve of High Strength Steels," U.S. Nuclear Regulatory Commission Report NUREG /CR- 1813 (Nov 1980). 26 i26 , I gINITIAL DISTRIBUTION CENTER

  20. Selection of parameters on laser cutting mild steel plates taking account of some manufacturing purposes

    NASA Astrophysics Data System (ADS)

    Asano, Hiroshi; Suzuki, Jippei; Kawakami, Hiroshi; Eguchi, Hiroshi

    2003-11-01

    There are large number of processing conditions which can be set for laser-cutting of plate materials, because importance of the objective for the cutting is different from product to product. This study aims to build a system which can set the processing conditions reasonably and efficiently. From plural processing objectives, roughness of cutting surface was taken up from among the required qualities, such as processing speed, circularity of a processed hole, height of dross on the rear side, roughness of cutting surfaces, accuracy of shapes and dimensions, and with of burning, to review the effects of the processing condition on the cutting surface including the drag line gap. In our experiments, a 1 kW CO2 gas laser machine was used to make laser-cutting samples and 389 combinations of samples were used. From the results of the experiments, the range of processing conditions which allow cutting is defined by the energy input per unit area HIA = 4.8 [J/mm2]. The values of roughness of the cutting surface on both front and rear sides of the plates can be reduced if the cutting speed is 1000 mm/min or higher, and they little change at small values if the heat input per unit area is within a range under 20 J/mm2. In a range of thin plate thickness, the drag gap on cutting surfaces can be evaluated by the heat input per unit area. In the case of thicker plate, the greater the duty is, the smaller the drag gap is, if the heat input per units area is kept unchanged. Cutting with small heat input is desirable for better roughness of cutting surface. Cutting with large heat input is required for better drag gap. In the scope of our study, a value 20 J/mm2 of heat input per unit area is recommended for laer-cutting of 0.8 - 4.5 mm thick mild steel plates.

  1. Quasi-Rayleigh waves in butt-welded thick steel plate

    SciTech Connect

    Kamas, Tuncay E-mail: victorg@sc.edu Giurgiutiu, Victor E-mail: victorg@sc.edu Lin, Bin E-mail: victorg@sc.edu

    2015-03-31

    This paper discusses theoretical and experimental analyses of weld guided surface acoustic waves (SAW) through the guided wave propagation (GWP) analyses. The GWP analyses have been carried out by utilizing piezoelectric wafer active sensors (PWAS) for in situ structural inspection of a thick steel plate with butt weld as the weld bead is ground flush. Ultrasonic techniques are commonly used for validation of welded structures in many in-situ monitoring applications, e.g. in off-shore structures, in nuclear and pressure vessel industries and in a range of naval applications. PWAS is recently employed in such ultrasonic applications as a resonator as well as a transducer. Quasi-Rayleigh waves a.k.a. SAW can be generated in relatively thick isotropic elastic plate having the same phase velocity as Rayleigh waves whereas Rayleigh waves are a high frequency approximation of the first symmetric (S0) and anti-symmetric (A0) Lamb wave modes. As the frequency becomes very high the S0 and the A0 wave speeds coalesce, and both have the same value. This value is exactly the Rayleigh wave speed and becomes constant along the frequency i.e. Rayleigh waves are non-dispersive guided surface acoustic waves. The study is followed with weld-GWP tests through the pitch-catch method along the butt weld line. The tuning curves of quasi-Rayleigh wave are determined to show the tuning and trapping effect of the weld bead that has higher thickness than the adjacent plates on producing a dominant quasi-Rayleigh wave mode. The significant usage of the weld tuned and guided quasi-Rayleigh wave mode is essentially discussed for the applications in the in-situ inspection of relatively thick structures with butt weld such as naval offshore structures. The paper ends with summary, conclusions and suggestions for future work.

  2. Quasi-Rayleigh waves in butt-welded thick steel plate

    NASA Astrophysics Data System (ADS)

    Kamas, Tuncay; Giurgiutiu, Victor; Lin, Bin

    2015-03-01

    This paper discusses theoretical and experimental analyses of weld guided surface acoustic waves (SAW) through the guided wave propagation (GWP) analyses. The GWP analyses have been carried out by utilizing piezoelectric wafer active sensors (PWAS) for in situ structural inspection of a thick steel plate with butt weld as the weld bead is ground flush. Ultrasonic techniques are commonly used for validation of welded structures in many in-situ monitoring applications, e.g. in off-shore structures, in nuclear and pressure vessel industries and in a range of naval applications. PWAS is recently employed in such ultrasonic applications as a resonator as well as a transducer. Quasi-Rayleigh waves a.k.a. SAW can be generated in relatively thick isotropic elastic plate having the same phase velocity as Rayleigh waves whereas Rayleigh waves are a high frequency approximation of the first symmetric (S0) and anti-symmetric (A0) Lamb wave modes. As the frequency becomes very high the S0 and the A0 wave speeds coalesce, and both have the same value. This value is exactly the Rayleigh wave speed and becomes constant along the frequency i.e. Rayleigh waves are non-dispersive guided surface acoustic waves. The study is followed with weld-GWP tests through the pitch-catch method along the butt weld line. The tuning curves of quasi-Rayleigh wave are determined to show the tuning and trapping effect of the weld bead that has higher thickness than the adjacent plates on producing a dominant quasi-Rayleigh wave mode. The significant usage of the weld tuned and guided quasi-Rayleigh wave mode is essentially discussed for the applications in the in-situ inspection of relatively thick structures with butt weld such as naval offshore structures. The paper ends with summary, conclusions and suggestions for future work.

  3. Evaluation of crack arrest fracture toughness of parent plate, weld metal and heat affected zone of BIS 812 EMA ship plate steel

    NASA Astrophysics Data System (ADS)

    Burch, I. A.

    1993-10-01

    The steel chosen for the pressure hull of the Collins class submarine has undergone evaluation to compare the crack arrest fracture toughness, K(Ia), of the parent plate with that of weld metal and heat affected zone. The tests were conducted over a range of subzero temperatures on specimens slightly outside the ASTM standard test method specimen configuration. Shallow face grooved specimens were used to vary the propagating crack velocity from that of non face grooved specimens and determine if K(Ia), is sensitive to changes in crack velocity. The weld metal, heat affected zone (HAZ), and parent plate were assessed to determine if the welding process had a deleterious effect on the crack arrest properties of this particular steel. Tests on each of these regions revealed that, for the combination of parent plate, welding procedure and consumables, no adverse effect on crack arrest properties was encountered. Crack arrest fracture toughness of the weld metal and HAZ was superior to that of the parent plate at comparable temperatures.

  4. Study on surface topography of 446M stainless steel as a bipolar plate on interfacial contact resistance of polymer electrolyte membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Kim, Kwang Min; Kim, Seok Nyeon; Kim, Jong Hee; Lee, Yun Yong; Kim, Kyoo Young

    2012-12-01

    The effect of the surface topography of 446M ferritic stainless steel as a bipolar plate for polymer electrolyte membrane fuel cell (PEMFC) is evaluated by interfacial contact resistance (ICR) measurement and finite element method (FEM) simulation. When the surface of stainless steel is in contact with the carbon paper under load, the surface roughness of stainless steel can affect the degree of deformation of the carbon fiber. Moreover, the higher deformation of carbon fiber under load in the rougher stainless steel could lead to larger real contact area between stainless steel and carbon fiber, and consequently the rough one has a lower ICR value than the fine one. The results suggest that the topography of stainless steel as a bipolar plate significantly affects the ICR. Furthermore, it was found that topography of bipolar plate is one of the key factors to decrease ICR.

  5. The Effect of Heat Treatment on the Microstructure and Properties of Explosively Welded Titanium-Steel Plates

    NASA Astrophysics Data System (ADS)

    Wachowski, Marcin; Gloc, Michał; Ślęzak, Tomasz; Płociński, Tomasz; Kurzydłowski, Krzysztof Jan

    2017-02-01

    This paper describes a study of explosively welded titanium-carbon steel S355J2+N plates. Following the welding, plates underwent heat treatment at temperature of 600 °C for 90 min with cooling in furnace to 300 °C and in air to room temperature. The structure of the bonding was examined by using light, scanning electron (SEM) and transmission electron microscopy. The mechanical properties before and after heat treatment were examined applying three-point bending tests with cyclic loads and hardness measurements. Fracture surfaces were investigated using computer tomography and SEM. It has been found that the bonding areas are characterized by a specific chemical composition, microstructure and microhardness. Between the steel and the Ti cladding, a strongly defected transition zone was formed and melted areas with altered chemical composition were observed. It was also demonstrated that the heat treatment commonly applied to welded steel-Ti plates had a significant and negative impact on the microstructure and mechanical properties of the welded plates due to formation of brittle intermetallic phases.

  6. The Effect of Heat Treatment on the Microstructure and Properties of Explosively Welded Titanium-Steel Plates

    NASA Astrophysics Data System (ADS)

    Wachowski, Marcin; Gloc, Michał; Ślęzak, Tomasz; Płociński, Tomasz; Kurzydłowski, Krzysztof Jan

    2017-03-01

    This paper describes a study of explosively welded titanium-carbon steel S355J2+N plates. Following the welding, plates underwent heat treatment at temperature of 600 °C for 90 min with cooling in furnace to 300 °C and in air to room temperature. The structure of the bonding was examined by using light, scanning electron (SEM) and transmission electron microscopy. The mechanical properties before and after heat treatment were examined applying three-point bending tests with cyclic loads and hardness measurements. Fracture surfaces were investigated using computer tomography and SEM. It has been found that the bonding areas are characterized by a specific chemical composition, microstructure and microhardness. Between the steel and the Ti cladding, a strongly defected transition zone was formed and melted areas with altered chemical composition were observed. It was also demonstrated that the heat treatment commonly applied to welded steel-Ti plates had a significant and negative impact on the microstructure and mechanical properties of the welded plates due to formation of brittle intermetallic phases.

  7. Effect of ion-plated films of germanium and silicon on friction, wear, and oxidation of 52100 bearing steel

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.; Spalvins, T.

    1977-01-01

    Friction and wear experiments were conducted with ion plated films of germanium and silicon on the surface of 52100 bearing steel both dry and in the presence of mineral oil. Both silicon and germanium were found to reduce wear, with germanium being more effective than silicon. An optimum film thickness of germanium for minimum wear without surface crack formation was found to be approximately 400 nanometers (4000 A). The presence of silicon and germanium on the 52100 bearing steel surface improved resistance to oxidation.

  8. In situ measured growth rates of bainite plates in an Fe-C-Mn-Si superbainitic steel

    NASA Astrophysics Data System (ADS)

    Hu, Zhang-wei; Xu, Guang; Hu, Hai-jiang; Wang, Li; Xue, Zheng-liang

    2014-04-01

    The growth rates of bainite plates in an Fe-C-Mn-Si superbainitic steel were investigated by in situ observation. The lengthening rates of ferrite bainite during both cooling and isothermal holding processes were observed and the growth rates of bainite plates nucleating at grain boundaries, within grains and on preformed bainite were measured. It is indicated that the lengthening rates of bainite plates during the cooling and isothermal processes were different, and that the growth rates of bainite plates nucleating at different types of sites also demonstrated diversity. The bainite plates initiating at grain boundaries during cooling grew the fastest, while the plates nucleating on preformed bainite did the slowest. However, the growth rate of the bainite plates nucleating at grain boundaries during isothermal transformation decreased the most, whereas the bainite plates initiating within grains grew the fastest. In addition, the growth rate of ferrite bainite in the study supported the diffusion transformation mechanism of bainite from the viewpoint of growth rate.

  9. An experimental study of the effect of stainless steel cladding on the structural integrity of flawed steel plates in bending

    SciTech Connect

    Iskander, S.K.; Nanstad, R.K.; Robinson, G.C.; Oland, C.B.

    1989-01-01

    A small crack near the inner surface of clad nuclear reactor pressure vessels is an important consideration in the safety assessment of the structural integrity of the vessel. Experimental results from tests on large clad and unclad plate specimens with surface flaws have shown that (1) a tough surface layer composed of cladding and/or heat-affected zone has arrested running flaws in clad plates under conditions where unclad plates have ruptured, and (2) the residual load-bearing capacity of clad plates with large subclad flaws significantly exceeded that of an unclad plate. The fracture surfaces of unclad plates suggest that the flaw evolves through alternately tunneling then breaking to the surface. In the case of clad plates, it is hypothesized that the tough, strong surface layer inhibits the tunneled flaw from propagating to the surface.

  10. Strengthening and Toughening of a Heavy Plate Steel for Shipbuilding with Yield Strength of Approximately 690 MPa

    NASA Astrophysics Data System (ADS)

    Liu, Dongsheng; Cheng, Binggui; Chen, Yuanyuan

    2013-01-01

    HSLA-100 steel with high content of alloying elements (nominally in wt pct, 3.5 Ni, 1.6 Cu, and 0.6Mo) is now used to produce heavy plates for constructing a hull and drilling platform. We proposed here a substantially leaner steel composition (containing 1.7 Ni, 1.1 Cu, and 0.5Mo) to produce a heavy plate to 80 mm thickness with mechanical properties comparable with those of the HSLA-100 grade. A continuous cooling transformation (CCT) diagram of the steel was constructed. Key parameters of thermal treatment and revealing mechanisms of strengthening and toughening were derived based on industrial production trials. The microstructures of the 80-mm-thick plate were lath-like bainite (LB) at near surface of the quarter thickness ( t/4), and granular bainite (GB)+LB at center thickness ( t/2) after solutionizing and water quenching (Q). The effect of tempering (T) on the microstructures and properties of the plate was investigated. Excellent combination of room temperature strength and low-temperature Charpy V-notch (CVN) toughness approximately equivalent to that of the HSLA 100 grade (YS > 690 MPa, CVN energy >100 J even at 193 K [-80 °C]) was achieved in the plate treated by the QT process with tempering temperature of 898 K (625 °C). The combination of strength and toughness at t/4 is superior to that at t/2 of the plate under both as-quenched and QT conditions. This result is attributed to that the fraction of high-angle grain boundaries (HAGBs) at t/4 is higher than that at t/2.

  11. Observations of Surface Relief of Proeutectoid Widmanstätten Cementite Plates in a Hypereutectoid Carbon Steel

    NASA Astrophysics Data System (ADS)

    Yan, Jia-Yi; Zhang, Wen-Zheng; Borgenstam, Annika

    2013-09-01

    Proeutectoid Widmanstätten cementite in a hypereutectoid carbon steel was found to be associated with a surface relief effect. A hot-stage microscope was used for heat treatment and in situ observation. Widmanstätten cementite plates were obtained near the surface of the specimen. The surface relief effect of Widmanstätten cementite plates was quantitatively characterized by atomic force microscopy. It was found that the relief had either a typical tent shape or apex-lost tent shape. The relief tilt angles were of considerable dispersion, ranging from 20 deg to 50 deg.

  12. Solderability study of 63Sn-37Pb on zinc-plated and cadmium-plated stainless steel for the MC4636 lightning arrestor connector.

    SciTech Connect

    Lopez, Edwin Paul; Vianco, Paul Thomas; Rejent, Jerome Andrew; Martin, Joseph J.

    2004-06-01

    Cadmium plating on metal surfaces is commonly used for corrosion protection and to achieve good solderability on the 304L stainless steel shell of the MC4636 lightning arrestor connector (LAC) for the W76-1 system. This study examined the use of zinc as a potential substitute for the cadmium protective surface finish. Tests were performed with an R and RMA flux and test temperatures of 230 C, 245 C, and 260 C. Contact angle, {theta}{sub c}, served as the generalized solderability metric. The wetting rate and wetting time parameters were also collected. The solderability ({theta}{sub c}) of the Erie Plating Cd/Ni coatings was better than that of similar Amphenol coatings. Although the {theta}{sub c} data indicated that both Cd/Ni platings would provide adequate solderability, the wetting rate and wetting time data showed the Amphenol coatings to have better performance. The Zn/Ni coatings exhibited non-wetting under all flux and temperature conditions. Based on the results of these tests, it has been demonstrated that zinc plating is not a viable alternate to cadmium plating for the LAC connectors.

  13. Properties of graphite-stainless steel composite in bipolar plates in simulated anode and cathode environments of PEM fuel cells

    NASA Astrophysics Data System (ADS)

    Włodarczyk, Renata

    2014-09-01

    The use of a graphite-stainless steel composite as bipolar plates (BP) in polymer electrolyte membrane fuel cells (PEMFCs) has been evaluated. The study covers measurements of mechanical properties, microstructural examination, analysis of surface profile, wettability, porosity and corrosion resistance of the composite. The corrosion properties of the composite were examined in 0.1 mol·dm-3 H2SO4 + 2 ppm F- saturated with H2 or with O2 and in solutions with different pH: in Na2SO4+ 2 ppm F- (pH = 1.00, 3.00, 5.00) at 80 °C. The performed tests indicate that the graphite modified with stainless steel can be a good choice to be used as a bipolar plate in PEM fuel cells.

  14. PZT-induced Lamb waves and pattern recognitions for on-line health monitoring of jointed steel plates

    NASA Astrophysics Data System (ADS)

    Park, Seung-Hee; Yun, Chung-Bang; Roh, Yongrae

    2005-05-01

    This paper presents a non-destructive evaluation (NDE) technique for detecting damages on a jointed steel plate on the basis of the time of flight and wavelet coefficient, obtained from wavelet transforms of Lamb wave signals. Probabilistic neural networks (PNNs) and support vector machines (SVMs), which are tools for pattern classification problems, were applied to the damage estimation. Two kinds of damages were artificially introduced by loosening bolts located in the path of the Lamb waves and those out of the path. The damage cases were used for the establishment of the optimal decision boundaries which divide each damage class"s region from the intact class. In this study, the applicability of the PNNs and SVMs was investigated for the damages in and out of the Lamb wave path. It has been found that the present methods are very efficient in detecting the damages simulated by loose bolts on the jointed steel plate.

  15. Development of a System to Measure Austenite Grain Size of Plate Steel Using Laser-Based Ultrasonics

    SciTech Connect

    Lim, C. S.; Hong, S. T.; Yi, J. K.; Choi, S. G.; Oh, K. J.; Nagata, Y.; Yamada, H.; Hamada, N.

    2007-03-21

    A measurement system for austenite grain size of plate steel using laser-based ultrasonics has been developed. At first, the relationship between the ultrasonic attenuation coefficients using longitudinal waves and austenite grain size of samples was investigated in the laboratory experiments. According to the experimental results, the ultrasonic attenuation coefficients showed a good correlation with actual austenite grain sizes. For the next step, the system was installed in a hot rolling pilot plant of plate steel, and it was verified that the austenite grain size could be measured even in the environment of a hot rolling pilot plant. In the experiments, it was also confirmed that the fiber delivery system could deliver Nd:YAG laser beam of 810 mJ/pulse and ultrasonic signals could be obtained successfully.

  16. NIOBIUM-CLAD 304L STAINLESS STEEL PEMFC BIPOLAR PLATE MATERIAL: TENSILE AND BEND PROPERTIES

    SciTech Connect

    Hong, Sung-tae; Weil, K. Scott

    2007-06-01

    Niobium (Nb)-clad 304L stainless steel (SS) is currently under consideration for use as a bipolar plate material in polymer electrolyte membrane fuel cell (PEMFC) stacks. Because metal bipolar plates will likely be formed by stamping, the sheet metal properties of this material were characterized in both the as-rolled and an optimized annealed condition via a series of bend and quasi-static tensile tests. Results from tensile testing demonstrate that annealing significantly softens and thereby improves the ductility of the material. Bend test results indicate that springback is nearly independent of the bend direction relative to rolling direction for both the as-rolled and annealed conditions. In the as-rolled condition, springback is also nearly independent of specimen orientation (i.e. whether the cladding layer is on the inside or outside of the bend). However in the annealed condition, springback does depend on the cladding orientation relative to bending and was found in all cases to be substantially lower than that observed in the as-rolled condition. Microstructural analysis of the specimens indicates that two failure conditions can potentially arise, dependent on the thermomechanical condition of the material. In the as-rolled condition, failure initiates via fracture through the Nb cladding. In the annealed specimens, failure can occur by brittle fracture of an interfacial intermetallic layer that forms during the annealing treatment. This generates a series of crack-induced pores along the interface between the Nb cladding and the SS core, which eventually leads to ductile failure of the Nb cladding via localized necking. However the conditions required for this phenomenon to take place are fairly extreme and can be readily avoided in practice. In general, the results suggest that to achieve acceptable stamping tolerances, the material should be annealed prior to forming and the bipolar plate flow channel pattern should be designed such that extreme

  17. Electrochemical behaviour and surface conductivity of niobium carbide-modified austenitic stainless steel bipolar plate

    NASA Astrophysics Data System (ADS)

    Wang, Lixia; Sun, Juncai; Kang, Bin; Li, Song; Ji, Shijun; Wen, Zhongsheng; Wang, Xiaochun

    2014-01-01

    A niobium carbide diffusion layer with a cubic NbC phase surface layer (∼6 μm) and a Nb and C diffusion subsurface layer (∼1 μm) is fabricated on the surface of AISI 304 stainless steel (304 SS) bipolar plate in a proton exchange membrane fuel cell (PEMFC) using plasma surface diffusion alloying. The electrochemical behaviour of the niobium carbide diffusion-modified 304 SS (Nb-C 304 SS) is investigated in simulated PEMFC environments (0.5 M H2SO4 and 2 ppm HF solution at 80 °C). Potentiodynamic, potentiostatic polarisation and electrochemical impedance spectroscopy measurements reveal that the niobium carbide diffusion layer considerably improves the corrosion resistance of 304 SS compared with untreated samples. The corrosion current density of Nb-C 304 SS is maintained at 0.058 μA cm-2 and 0.051 μA cm-2 under simulated anodic and cathodic conditions, respectively. The interfacial contact resistance of Nb-C 304 SS is 8.47 mΩ cm2 at a compaction force of 140 N cm-2, which is significantly lower than that of the untreated sample (100.98 mΩ cm2). Moreover, only a minor increase in the ICR of Nb-C 304 SS occurs after 10 h potentiostatic tests in both cathodic and anodic environments.

  18. Identification and measurement of dirt composition of manufactured steel plates using laser-induced breakdown spectroscopy.

    PubMed

    Orzi, Daniel J O; Bilmes, Gabriel M

    2004-12-01

    Laser-induced breakdown spectroscopy (LIBS) was used for the characterization of the main components of the surface residual dirt produced in cold-rolled steel plates as a consequence of the manufacturing stages. At laser fluences between 0.05 J/cm(2) < F < 0.30 J/cm(2), dirt ablation takes place without any contribution from the substrate. Results show that the main components of the dirt are fine particles of Fe mostly homogeneously distributed in a thin layer of grease and soaps. In the primary stages of the manufacturing process carbon residuals can also be found. By measuring light emission from the lambda = 495.9 nm line of Fe(I) after laser ablation, we developed a real-time on-line method for the determination of the concentration of iron particles present in the surface dirt. The obtained results open new possibilities in the design of real-time instruments for industrial applications as a quality control of products and processes.

  19. Effects of model coal tar components on adhesion strength of polyurethane coating on steel plate

    SciTech Connect

    Yokoyama, N.; Fujino, K.

    2005-04-15

    In order to study the effects of coal tar components on the adhesion strength of a heavy duty anticorrosive coating formed with tar-urethane resin oil on a steel plate, polyurethane coatings that were compounded with 15 kinds of polycyclic aromatic compounds as model coal tar components were prepared. In the model coal tar, components, naphthalene, quinoline, 2-naphthol, and phenanthrene showed good compatibility with polyurethane. To test their heavy duty anticorrosive properties, tensile adhesion strength of the cured coatings prepared with the compatible model coal tar components was measured, and the change in tensile adhesion strength as a function of time during salt-water spray treatment was measured. We found that the systems compounded with naphthalene, 2-naphthol, and phenanthrene showed good properties in an ordinary state for adhesion strength. However, only the system with 2-naphthol was found to have good properties in the change of tensile adhesion strength as a function or time during salt-water spray treatment. The curing time of the system with 2-naphthol was slower than that or the others, i.e., we found an inverse proportion between curing speed and adhesion durability. We also measured the dynamic viscoelasticity of cured coatings.

  20. Performance of RC Structures Equipped with Steel and Aluminium X-Plate Dampers

    NASA Astrophysics Data System (ADS)

    Manchalwar, A.; Bakre, S. V.

    2016-12-01

    The supplementary energy dissipation using dampers represents an efficient technique for the seismic protection of structural system. Also, the optimal damper location in the building helps in reducing damper cost along with maximum response reduction. In this work, an effort has been made to use the X-plate metallic damper made of steel and aluminium for seismic response control. In the first phase of work, the building has been analysed without and with full dampers under real earthquake ground motion. The response quantities such as maximum displacement, max interstory drift, axial force, shear force and bending moment are compared. The results obtained after the analysis shows that the response quantities are reduced significantly thus establishing the effectiveness of damper to dissipate the input seismic energy. It is important to find out the optimal damper location format in the building to improve its efficiency and reduce total cost of dampers to accomplish the max reduction in the response of the building. Therefore, the second phase of work focuses on the optimal location of the damper in the building. To obtain the optimal damper location, the concept of genetic algorithm is used.

  1. Investigation of corrosion of commercial grade AISI 316L stainless steel liner plates in desalination plant conditions

    SciTech Connect

    Saricimen, H.; Jarrah, N.R.; Allam, I.M.

    1994-12-31

    The corrosion of AISI Type 316L stainless steel (316L SS) liner plates in the flash chambers of a multistage flash (MSF) desalination plant, located on the Arabian Gulf coast was investigated. The 316L SS liner plates developed severe corrosion within six years of operation. This study was conducted to develop an understanding of the mode and causes of corrosion of the liner plates, and to determine the effect of heat treatment (annealing or heat effect during welding) and temperature of salt solution on corrosion of the liner plates. Specimens of the liner plates were studied in as-received (AR) condition and after being heat treated (HT) at 900 C in air and air-cooled to room temperature. Electrochemical techniques were used to measure the corrosion of the specimens. Scanning electron microscope (SEM) installed with energy dispersive (ED) X-ray diffraction capability was used for identification of compositional and structural changes in the specimens during heat treatment and corrosion. The results showed that: (1) Commercial grade 316L SS is susceptible to pitting, crevice and grain boundary corrosion under the operating conditions in the desalination plant. The heat-affected-zone (HAZ) had larger grains and corroded more severely than other parts of the liner plates. (2) The liner plates had randomly distributed inclusions containing Ti, Cr, Mo, Mn, and S in the structure. (3) Measurement of the corrosion rate. (4) Metallographic investigation of the AR and HT samples.

  2. Influence of Deposition Conditions on Fatigue Properties of Martensitic Stainless Steel with Tin Film Coated by Arc Ion Plating Method

    NASA Astrophysics Data System (ADS)

    Fukui, Satoshi; Yonekura, Daisuke; Murakami, Ri-Ichi

    The surface properties like roughness etc. strongly influence the fatigue strength of high-tensile steel. To investigate the effect of surface condition and TiN coating on the fatigue strength of high-strength steel, four-point bending fatigue tests were carried out for martensitic stainless steel with TiN film coated using arc ion plating (AIP) method. This study, using samples that had been polished under several size of grind particle, examines the influence of pre-coating treatment on fatigue properties. A 2-µm-thick TiN film was deposited onto the substrate under three kinds of polishing condition. The difference of the hardness originated in the residual stress or thin deformation layer where the difference of the size of grinding particle of the surface polishing. And it leads the transformation of the interface of the substrate and the TiN film and improves fatigue limit.

  3. Surface composition effect of nitriding Ni-free stainless steel as bipolar plate of polymer electrolyte fuel cell

    NASA Astrophysics Data System (ADS)

    Yu, Yang; Shironita, Sayoko; Nakatsuyama, Kunio; Souma, Kenichi; Umeda, Minoru

    2016-12-01

    In order to increase the corrosion resistance of low cost Ni-free SUS445 stainless steel as the bipolar plate of a polymer electrolyte fuel cell, a nitriding surface treatment experiment was carried out in a nitrogen atmosphere under vacuum conditions, while an Ar atmosphere was used for comparison. The electrochemical performance, microstructure, surface chemical composition and morphology of the sample before and after the electrochemical measurements were investigated using linear sweep voltammetry (LSV), X-ray diffraction (XRD), glow discharge optical emission spectroscopy (GDS) and laser scanning microscopy (LSM) measurements. The results confirmed that the nitriding heat treatment not only increased the corrosion resistance, but also improved the surface conductivity of the Ni-free SUS445 stainless steel. In contrast, the corrosion resistance of the SUS445 stainless steel decreased after heat treatment in an Ar atmosphere. These results could be explained by the different surface compositions between these samples.

  4. Pre-oxidized and nitrided stainless steel alloy foil for proton exchange membrane fuel cell bipolar plates. Part 2: Single-cell fuel cell evaluation of stamped plates

    NASA Astrophysics Data System (ADS)

    Toops, Todd J.; Brady, Michael P.; Tortorelli, Peter F.; Pihl, Josh A.; Estevez, Francisco; Connors, Daniel; Garzon, Fernando; Rockward, Tommy; Gervasio, Don; Mylan, William; Kosaraju, Sree Harsha

    Thermal (gas) nitridation of stainless steel alloys can yield low interfacial contact resistance (ICR), electrically conductive and corrosion-resistant nitride containing surface layers (Cr 2N, CrN, TiN, V 2N, VN, etc.) of interest for fuel cells, batteries, and sensors. This paper presents results of proton exchange membrane (PEM) single-cell fuel cell studies of stamped and pre-oxidized/nitrided developmental Fe-20Cr-4V weight percent (wt.%) and commercial type 2205 stainless steel alloy foils. The single-cell fuel cell behavior of the stamped and pre-oxidized/nitrided material was compared to as-stamped (no surface treatment) 904L, 2205, and Fe-20Cr-4V stainless steel alloy foils and machined graphite of similar flow field design. The best fuel cell behavior among the alloys was exhibited by the pre-oxidized/nitrided Fe-20Cr-4V, which exhibited ∼5-20% better peak power output than untreated Fe-20Cr-4V, 2205, and 904L metal stampings. Durability was assessed for pre-oxidized/nitrided Fe-20Cr-4V, 904L metal, and graphite plates by 1000+ h of cyclic single-cell fuel cell testing. All three materials showed good durability with no significant degradation in cell power output. Post-test analysis indicated no metal ion contamination of the membrane electrode assemblies (MEAs) occurred with the pre-oxidized and nitrided Fe-20Cr-4V or graphite plates, and only a minor amount of contamination with the 904L plates.

  5. Multilayer graphene for long-term corrosion protection of stainless steel bipolar plates for polymer electrolyte membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Stoot, Adam C.; Camilli, Luca; Spiegelhauer, Susie-Ann; Yu, Feng; Bøggild, Peter

    2015-10-01

    Motivated by similar investigations recently published (Pu et al., 2015), we report a comparative corrosion study of three sets of samples relevant as bipolar plates for polymer electrolyte fuel cells: stainless steel, stainless steel with a nickel seed layer (Ni/SS) and stainless steel with Ni seed layer coated by a multi-layered graphene thin film (G/Ni/SS). The graphene film, synthesized by chemical vapour deposition (CVD), has a moderate amount of defects according to Raman spectroscopy. Short/medium-term corrosion test shows no significant advantage of using G/Ni/SS rather than Ni/SS, both samples exhibiting a similar trend, thus questioning the short-term positive effect of graphene coatings. However, partial immersion in boiling seawater for three weeks reveals a clear superiority of the graphene coating with respect to steel just protected by Ni. After the test, the graphene film is still intact with unchanged defect density. Our results show that even non-perfect multilayer graphene films can considerably increase the lifetime of future-generation bipolar plates for fuel cells.

  6. Influence of TIG welding thermal cycles on HSLA-100 steel plate. Technical report. [TIG (tungsten-inert gas)

    SciTech Connect

    Fox, A.G.; Bhole, S.D.

    1993-11-01

    A series of five bead on plate autogenous tungsten-inert-gas (TIG) welds were performed on U.S. Navy HSLA-100 steel. Power variations in these welds was achieved by altering the welding speed, voltage and current and were as follows (in kJ/mm); 0.7, 1.1, 1.2, 1.6 and 2.2. No evidence was found of either weld metal or underbead HAZ cracking in any of the welds illustrating the advantage of low carbon steel for both weld wire and base plate. Microhardness traverses across both the weld metals and HAZs gave a maximum. Vickers diamond pyramid hardness of 345 HV in the coarse grain HAZ next to the fusion line in the lowest power weld; for the highest power weld this was somewhat lower at 328 HV. These are well below 375 which is usually considered to be the lowest Vickers Hardness value for which severe hydrogen induced cold cracking is observed in this type of steel. Optical, scanning and transmission electron microscopy studies of the coarse grain HAZ microstructure in the regions of maximum hardness was correlated with the continuous cooling transformation diagram for this steel and good agreement between observed and predicted microstructures was obtained.

  7. Microstructure and Mechanical Properties in Hot-Rolled Extra High-Yield-Strength Steel Plates for Offshore Structure and Shipbuilding

    NASA Astrophysics Data System (ADS)

    Liu, Dongsheng; Li, Qingliang; Emi, Toshihiko

    2011-05-01

    Key parameters for a thermomechanically controlled processing and accelerated cooling process (TMCP-AcC) were determined for integrated mass production to produce extra high-yield-strength microalloyed low carbon SiMnCrNiCu steel plates for offshore structure and bulk shipbuilding. Confocal scanning microscopy was used to make in-situ observations on the austenite grain growth during reheating. A Gleeble 3800 thermomechanical simulator was employed to investigate the flow stress behavior, static recrystallization (SRX) of austenite, and decomposition behavior of the TMCP conditioned austenite during continuous cooling. The Kocks-Mecking model was employed to describe the constitutive behavior, while the Johnson-Mehl-Avrami-Kolmogorov (JMAK) approach was used to predict the SRX kinetics. The effects of hot rolling schedule and AcC on microstructure and properties were investigated by test-scale rolling trials. The bridging between the laboratory observations and the process parameter determination to optimize the mass production was made by integrated industrial production trials on a set of a 5-m heavy plate mill equipped with an accelerated cooling system. Successful production of 60- and 50-mm-thick plates with yield strength in excess of 460 MPa and excellent toughness at low temperature (213 K (-60 °C)) in the parent metal and the simulated coarse-grained heat affected zone (CGHAZ) provides a useful integrated database for developing advanced high-strength steel plates via TMCP-AcC.

  8. Corrosion kinetics of 316L stainless steel bipolar plate with chromiumcarbide coating in simulated PEMFC cathodic environment

    NASA Astrophysics Data System (ADS)

    Huang, N. B.; Yu, H.; Xu, L. S.; Zhan, S.; Sun, M.; Kirk, Donald W.

    Stainless steel with chromium carbide coating is an ideal candidate for bipolar plates. However, the coating still cannot resist the corrosion of a proton exchange membrane fuel cell (PEMFC) environment. In this work, the corrosion kinetics of 316L stainless steel with chromium carbide is investigated in simulated PEMFC cathodic environment by combining electrochemical tests with morphology and microstructure analysis. SEM results reveal that the steel's surface is completely coated by Cr and chromium carbide but there are pinholes in the coating. After the coated 316L stainless steel is polarized, the diffraction peak of Fe oxide is found. EIS results indicate that the capacitive resistance and the reaction resistance first slowly decrease (2-32 h) and then increase. The potentiostatic transient curve declines sharply within 2000 s and then decreases slightly. The pinholes, which exist in the coating, result in pitting corrosion. The corrosion kinetics of the coated 316L stainless steel are modeled and accords the following equation: i0 = 7.6341t-0.5, with the corrosion rate controlled by ion migration in the pinholes.

  9. High power laser welding of thick steel plates in a horizontal butt joint configuration

    NASA Astrophysics Data System (ADS)

    Atabaki, M. Mazar; Yazdian, N.; Ma, J.; Kovacevic, R.

    2016-09-01

    In this investigation, two laser-based welding techniques, autogenous laser welding (ALW) and laser welding assisted with a cold wire (LWACW), were applied to join thick plates of a structural steel (A36) in a horizontal narrow gap butt joint configuration. The main practical parameters including welding method and laser power were varied to get the sound weld with a requirement to achieve a full penetration with the reinforcement at the back side of weld in just one pass. The weld-bead shape, cross-section and mechanical properties were evaluated by profilometer, micro-hardness test and optical microscope. In order to investigate the stability of laser-induced plasma plume, the emitted optical spectra was detected and analyzed by the spectroscopy analysis. It was found that at the laser power of 7 kW a fully penetrated weld with a convex back side of weld could be obtained by the LWACW. The microstructural examinations showed that for the ALW the acicular ferrite and for the LWACW the pearlite were formed in the heat affected zone (HAZ). The prediction of microstructure based on continuous cooling transformation (CCT) diagram and cooling curves obtained by thermocouple measurement were in good agreement with each other. According to the plasma ionization values obtained from the spectroscopy analysis the plume for both processes was recognized as dominated weakly ionized plasma including the main vaporized elemental composition. At the optimum welding condition (LWACW at the laser power of 7 kW) the fluctuation of the electron temperature was reduced. The spectroscopy analysis demonstrated that at the higher laser power more of the elemental compositions such as Mn and Fe were evaporated.

  10. A comparison of the performance of planar and conventional second-order gradiometers coupled to a SQUID for the NDT of steel plates

    SciTech Connect

    Evanson, S.; Bain, R.J.P.; Donaldson, G.B.; Stirling, G.; Hayward, G.

    1989-03-01

    The authors have developed a DC magnetic NDT technique using a SQUID coupled to a planar gradiometer for the inspection of plane ferromagnetic structures such as flat steel plates and steel pipes. Design criteria for the gradiometer are presented and used to demonstrate the superior performance of our planar gradiometer compared to that of a second-order axial gradiometer of conventional design. The authors show an example of the use of our system for mapping the magnetic field above a steel plate containing ideal defects.

  11. Effect of grain refinement and electrochemical nitridation on corrosion resistance of the 316L stainless steel for bipolar plates in PEMFCs environment

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Tongxiang, Liang; Hongyun, Luo

    2015-10-01

    The stain-induced nanocrystalline α'-martensite was obtained by cryogenic cold rolling at liquid-nitrogen temperature for 316L stainless steel. The electrochemical results showed nanocrystalline 316L stainless steel deteriorated its corrosion resistance in a typical proton exchange membrane fuel cell environment compared with coarse grained one. However, comparing with electrochemically nitrided coarse grained stainless steel, electrochemically nitrided nanocrystalline stainless steel improved significantly corrosion resistance in the same environment, which was supported further by Mott-Shottky analysis. X-ray photoelectron spectroscopy analysis revealed that the nanocrystalline promoted the enrichment of nitrogen and chromium and inhibited form of NH3 on the surface, which could significantly improve the corrosion resistance of the 316L stainless steel. The present study showed that the electrochemically nitrided 316L stainless steel was more suitable for the bipolar plates in proton exchange membrane fuel cell environment than the untreated one, especially for nanocrystalline stainless steel.

  12. A Study on Deformation Behavior of 304L Stainless Steel During and After Plate Rolling at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Pourabdollah, P.; Serajzadeh, S.

    2016-12-01

    In this work, microstructural evolutions and mechanical properties of AISI 304L stainless steel were studied after rolling operations at elevated temperatures. Rolling experiments were conducted under warm and hot rolling conditions in the range of 600-1000 °C employing different reductions. Then, the developed microstructures and the mechanical properties of the steel were evaluated by means of uniaxial tensile testing, metallographic observations, and x-ray diffraction method. Besides, two-dimensional finite element analysis coupled with artificial neural network modeling was developed to assess thermo-mechanical behavior of the steel during and after rolling. The results show that inhomogeneities in strain and temperature distributions are reduced under warm rolling conditions. Static recrystallization can be operative under hot rolling conditions and relatively low reduction, i.e., reduction of 25%. However, for the case of higher reductions, the rate of recrystallization decreases considerably owing to severe temperature drop in the plate being rolled. Furthermore, the rolled plates show negative strain rate sensitivity while this phenomenon is affected by the rolling temperature.

  13. A Study on Deformation Behavior of 304L Stainless Steel During and After Plate Rolling at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Pourabdollah, P.; Serajzadeh, S.

    2017-02-01

    In this work, microstructural evolutions and mechanical properties of AISI 304L stainless steel were studied after rolling operations at elevated temperatures. Rolling experiments were conducted under warm and hot rolling conditions in the range of 600-1000 °C employing different reductions. Then, the developed microstructures and the mechanical properties of the steel were evaluated by means of uniaxial tensile testing, metallographic observations, and x-ray diffraction method. Besides, two-dimensional finite element analysis coupled with artificial neural network modeling was developed to assess thermo-mechanical behavior of the steel during and after rolling. The results show that inhomogeneities in strain and temperature distributions are reduced under warm rolling conditions. Static recrystallization can be operative under hot rolling conditions and relatively low reduction, i.e., reduction of 25%. However, for the case of higher reductions, the rate of recrystallization decreases considerably owing to severe temperature drop in the plate being rolled. Furthermore, the rolled plates show negative strain rate sensitivity while this phenomenon is affected by the rolling temperature.

  14. Tensile Stress-Strain Results for 304L and 316L Stainless-Steel Plate at Temperature

    SciTech Connect

    R. K. Blandford; D. K. Morton; S. D. Snow; T. E. Rahl

    2007-07-01

    The Idaho National Laboratory (INL) is conducting moderate strain rate (10 to 200 per second) research on stainless steel materials in support of the Department of Energy’s (DOE) National Spent Nuclear Fuel Program (NSNFP). For this research, strain rate effects are characterized by comparison to quasi-static tensile test results. Considerable tensile testing has been conducted resulting in the generation of a large amount of basic material data expressed as engineering and true stress-strain curves. The purpose of this paper is to present the results of quasi-static tensile testing of 304/304L and 316/316L stainless steels in order to add to the existing data pool for these materials and make the data more readily available to other researchers, engineers, and interested parties. Standard tensile testing of round specimens in accordance with ASTM procedure A 370-03a were conducted on 304L and 316L stainless-steel plate materials at temperatures ranging from -20 °F to 600 °F. Two plate thicknesses, eight material heats, and both base and weld metal were tested. Material yield strength, Young’s modulus, ultimate strength, ultimate strain, failure strength and failure strain were determined, engineering and true stress-strain curves to failure were developed, and comparisons to ASME Code minimums were made. The procedures used during testing and the typical results obtained are described in this paper.

  15. Detection system for inclusion defects in hot-rolled steel plates using MFLT with two different magnetizing strengths

    NASA Astrophysics Data System (ADS)

    Yotsuji, Junichi; Koshihara, Takahiro

    2014-02-01

    Recently, steel can manufacturing requires higher quality because otherwise minute non-metallic inclusions in thin sheets cause cracks and result in a burst during pressurization after the pressing process. Quality testing systems have already been installed in the final process in steel plants, but if there were another inspection in an earlier step, for example, at the hot strip mill, the mass manufacture of nonconforming products could be avoided and maintaining quality control would be more efficient. In order to detect inclusion defects in hot-rolled steel plates, the authors developed a new technique for MFLT (Magnetic Flux Leakage Testing) using different magnetizing forces. According to an analysis of the noise factors in MFLT, it was found that the signals generated from the scale layer on a steel surface are dominant. A different magnetizing force method is the used to decrease this overpowering noise level in MFLT. In this paper, it was confirmed that inclusions larger than 160μm in diameter and less than 0.45mm in depth can be detected utilizing this method.

  16. SnO2:F Coated Ferritic Stainless Steels for PEM Fuel Cell Bipolar Plates

    SciTech Connect

    Wang, H.; Turner, J. A.

    2007-01-01

    Ferrite stainless steels (AISI441, AISI444, and AISI446) were successfully coated with 0.6 {micro}m thick SnO{sub 2}:F by low-pressure chemical vapor deposition and investigated in simulated PEMFC environments. The results showed that a SnO{sub 2}:F coating enhanced the corrosion resistance of the alloys in PEMFC environments, though the substrate steel has a significant influence on the behavior of the coating. ICP results from the testing solutions indicated that fresh AISI441 had the highest dissolution rates in both environments, and coating with SnO2:F significantly reduced the dissolution. Coating AISI444 also improved the corrosion resistance. Coating AISI446 steel further improved the already excellent corrosion resistance of this alloy. For coated steels, both potentiostatic polarizations and ICP results showed that the PEMFC cathode environment is much more corrosive than the anode one. More dissolved metallic ions were detected in solutions for PEMFC cathode environment than those in PEMFC anode environment. Sn{sup 2+} was detected for the coated AISI441 and AISI444 steels but not for coated AISI446, indicating that the corrosion resistance of the substrate has a significant influence on the dissolution of the coating. After coating, the ICR values of the coated steels increased compared to those of the fresh steels. The SnO{sub 2}:F coating seems add an additional resistance to the native air-formed film on these stainless steels.

  17. Elastomer-induced crevice corrosion and stress corrosion cracking of stainless steel heat exchanger plates in sour amine service

    SciTech Connect

    Hay, M.G.; Baron, J.J.; Moffat, T.A.

    1996-08-01

    Types S31600 and S31254 stainless steel heat exchanger plates have suffered crevice corrosion and stress corrosion cracking under gaskets in rich amine service in a sour gas plant. The gasket material, ethylene-propylene-diene monomer (EPDM), has been used successfully for many years at other sour gas plants. Laboratory testing has duplicated the corrosion observed and shown that the mechanism is synergistic sulfide-halide attack. The use of a bromine plus chlorine-activated curing system for the EPDM rubber gaskets provided the necessary halides. Laboratory testing identified some nickel-based superalloys which were resistant to this corrosion and also demonstrated that essentially halogen-free, peroxide-cured EPDM gaskets do not cause attack of S31600 or S31254. The heat exchanger packs were replaced with S31600 plates and peroxide-cured EPDM gaskets having a specified total halogen concentration of 200 ppm maximum. Field operating experience has been excellent.

  18. Mechanical Property Data 15-5PH (H1025) Stainless Steel Alloy: Hot-Rolled Plate.

    DTIC Science & Technology

    1984-05-01

    fatigue data of unnotched 15 - 5PH stainless steel (H1025, longitudinal). - ~ ~ 5 l5PH Stumhuts Sisa Pmae. Csinuutae M al 110 -- R*01,Kf-3.0 R.T. 100 1.00...40 - 00 Lsishii. of. cruam Figure 2. Axial load fatigue data of notched 15 -SPH stainless steel (H1025, longitudinal). 3 I 20 15 - 5PH Stainless Stee...600 020 ; I I a -ALI AT 4W4C002 100 TO0 6W 30O 0 4 -5 0 07 Ufetime, Nw Cycles Figure 4. Axial load fatigue data of notched 15 - 5PH stainless steel

  19. Biomechanical Comparison of Volar Fixed-Angle Locking Plates for AO C3 Distal Radius Fractures: Titanium Versus Stainless Steel With Compression.

    PubMed

    Marshall, Tyler; Momaya, Amit; Eberhardt, Alan; Chaudhari, Nilesh; Hunt, Thomas R

    2015-10-01

    To determine biomechanical differences between a fixed-angle locking volar titanium plate (VariAx; Stryker, Kalamazoo, MI) and a fixed-angle compression locking volar stainless steel plate (CoverLoc Volar Plate; Tornier, Amsterdam, Netherlands) in the fixation of simulated AO C3 distal radius fractures. Eighteen cadaveric upper extremities (9 matched pairs) with an average age of 54 years were tested. A 4-part AO C3 fracture pattern was created in each specimen. The fractures were reduced under direct vision and fixed with either the fixed-angle locking volar titanium plate or the fixed-angle compression locking volar stainless steel plate. Motion tracking analysis was then performed while the specimens underwent cyclic loading. Changes in displacement, rotation, load to failure, and mode of failure were recorded. The fragments, when secured with the fixed-angle compression locking stainless steel construct, demonstrated less displacement and rotation than the fragments secured with the fixed-angle locking titanium plate under physiological loading conditions. In the fixed-angle compression locking stainless steel group, aggregate displacement and rotation of fracture fragments were 5 mm and 3° less, respectively, than those for the fixed-angle locking titanium group. The differences between axial loads at mechanical failure and stiffness were not statistically significant. The compression locking stainless steel group showed no trend in mode of failure, and the locking titanium plate group failed most often by articular fixation failure (5 of 9 specimens). The fixed-angle compression locking stainless steel volar plate may result in less displacement and rotation of fracture fragments in the fixation of AO C3 distal radius fractures than fixation by the fixed-angle locking volar titanium plate. However, there were no differences between the plates in mechanical load to failure and stiffness. Fixation of distal radius AO C3 fracture patterns with the fixed

  20. A metallurgical examination of fractured stainless-steel ASIF tibial plates.

    PubMed

    Richman, M H; Weltman, J K; Cole, A

    1976-08-01

    Between 1970 and 1973 99 tibial fractures were treated by rigid internal fixation with ASIF plates. The fractures were all regarded as sufficiently stable for exercise without weight bearing, thus needing no additional external support during the healing period. Four of the plates broke late in the healing period, after the onset of weight bearing. These fractures had some degree of delayed union with slight resorption of the bone ends, resulting in cyclical bending of the plate. Examination of 2 of the fractured plates by scanning electron microscopy, electron microprobe analysis and optical metallography revealed that the primary cause of plate fracture was fatigue. There was no evidence that corrosion fatigue or inclusion content were factors leading to plate fracture.

  1. Application of MMC model on simulation of shearing process of thick hot-rolled high strength steel plate

    NASA Astrophysics Data System (ADS)

    Dong, Liang; Li, Shuhui; Yang, Bing; Gao, Yongsheng

    2013-12-01

    Shear operation is widely used as the first step in sheet metal forming to cut the sheet or plate into the required size. The shear of thick hot-rolled High Strength Steel (HSS) requires large shearing force and the sheared edge quality is relatively poor because of the large thickness and high strength compared with the traditional low carbon steel. Bad sheared edge quality will easily lead to edge cracking during the post-forming process. This study investigates the shearing process of thick hot-rolled HSS plate metal, which is generally exploited as the beam of heavy trucks. The Modified Mohr-Coulomb fracture criterion (MMC) is employed in numerical simulation to calculate the initiation and propagation of cracks during the process evolution. Tensile specimens are designed to obtain various stress states in tension. Equivalent fracture strains are measured with Digital Image Correlation (DIC) equipment to constitute the fracture locus. Simulation of the tension test is carried out to check the fracture model. Then the MMC model is applied to the simulation of the shearing process, and the simulation results show that the MMC model predicts the ductile fracture successfully.

  2. Research to understand the embrittlement behavior of Yankee/BR3 surveillance plate and other outlier RPV steels

    SciTech Connect

    Fabry, A.; Velde, J. van de; Puzzolante, J.L.; Ransbeeck, T. van; Verstrepen, A.; Carter, R.G.; Petrova, T.

    1996-12-31

    The reactor pressure vessels at the Yankee Rowe and Belgian BR3 nuclear plants were constructed by Babcock and Wilcox in 1958. The plates of an open-hearth fabrication were welded using a submerged-arc process with Linde 80 flux as the filler. The original surveillance programs at the two plants were limited to representative A302B specimens; they feature similar chemistries as the ASTM reference plate, but coarser microstructure. The present testing program includes sixteen Charpy-V and four tensile specimens of the surveillance plate, irradiated at BR3 at a dose rate of {approx} 7 E10 cm{sup {minus}2}.s-1 (> 1 MeV) over a period of 25 years; the investigation also addresses annealing and notch orientation effects. The new experimental results are compared to previously published data for the same and/or related melts. The Yankee/BR3 surveillance plate displays an anomalously large 41J C{sub v}-shift as compared to the ASTM reference plate and to Regulatory predictions. Some of the Linde 80 welds investigated by the BR3 program are also found to behave as outliers. The data are evaluated in the light of state-of-the-art damage modeling and fracture micromechanics concepts, which are currently being incorporated into a new, consolidated strategy for improved RPV surveillance. The approach makes extensive use of the information contained in the load-deflection response of the instrumented C{sub v} test. The implications of such analysis in terms of RPV steel embrittlement trend curve development are discussed. 90 refs.

  3. A Surface Pattern on MALDI Steel Plate for One-Step In-Situ Self-Desalting and Enrichment of Peptides/Proteins

    NASA Astrophysics Data System (ADS)

    Wang, Sheng; Xiao, Chunsheng; Li, Ying; Ling, Ling; Chen, Xuesi; Guo, Xinhua

    2017-03-01

    We report a novel strategy to achieve simultaneous one-step in-situ self-desalting and enrichment (OISE) of peptides/proteins on a facilely fabricated patterned MALDI steel plate with a circular paraffin-steel-polystyrene structure. The OISE plate could efficiently segregate salts from both analytes and matrices while retaining both analyte and matrix concentrate, and facilitating them to form homogeneous co-crystals on the centrally located polystyrene pattern. With the OISE plate, high quality and reproducible spectra could be obtained for low abundance peptides even in the presence of high salt concentrations (200 mM NH4HCO3, 1 M NaCl, or 400 mM urea). Using this strategy, a significant sensitivity enhancement was gained over traditional MALDI plate. The practical utility of this method was further demonstrated by the successful profiling of BSA digests and human serum.

  4. A Surface Pattern on MALDI Steel Plate for One-Step In-Situ Self-Desalting and Enrichment of Peptides/Proteins

    NASA Astrophysics Data System (ADS)

    Wang, Sheng; Xiao, Chunsheng; Li, Ying; Ling, Ling; Chen, Xuesi; Guo, Xinhua

    2017-01-01

    We report a novel strategy to achieve simultaneous one-step in-situ self-desalting and enrichment (OISE) of peptides/proteins on a facilely fabricated patterned MALDI steel plate with a circular paraffin-steel-polystyrene structure. The OISE plate could efficiently segregate salts from both analytes and matrices while retaining both analyte and matrix concentrate, and facilitating them to form homogeneous co-crystals on the centrally located polystyrene pattern. With the OISE plate, high quality and reproducible spectra could be obtained for low abundance peptides even in the presence of high salt concentrations (200 mM NH4HCO3, 1 M NaCl, or 400 mM urea). Using this strategy, a significant sensitivity enhancement was gained over traditional MALDI plate. The practical utility of this method was further demonstrated by the successful profiling of BSA digests and human serum.

  5. A Study of the Minimization of the Adverse Effects of Chrome Plating on the Fatigue Life of AISI 4340 Steel and the Correlation of Fatigue and Elastic Limits

    DTIC Science & Technology

    1959-07-20

    potntial ado vantag of the reltively high strength-%might ratio of c• o steels by heat treatment to strength levels above 200,000 pei, and amre na r ly...high tenuile strength steels uhich affect the aerviceability of aircraft parts. 2. Available data on steels o ’ lower strength indicate that shot...all the stre••th levels i~kely to be eac,•te, e in aircraf coustrurtie. 8hot.-poeniga nd - baking inrease~d U,%• fat+.I• liut o *" tin plated specimus

  6. Dispersion and thermal interactions of molten metal fuel settling on a horizontal steel plate through a sodium pool

    SciTech Connect

    Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

    1989-01-01

    Although the Integral Fast Reactor (IFR) possesses inherent safety features, an assessment of the consequences of melting of the metal fuel is necessary for risk analysis. As part of this effort an experimental study was conducted to determine the depths of sodium at 600 C required for pour streams of various molten uranium alloys (U, U-5 wt % Zr, U-10 wt % Zr, and U-10 wt % Fe) to break up and solidify. The quenched particulate material, which was in the shape of filaments and sheets, formed coolable beds because of the high voidage ({approximately}0.9) and large particle size ({approximately}10 mm). In a test with a 0.15-m sodium depth, the fragments from a pure uranium pour stream did not completely solidify but formed an agglomerated mass which did not fuse to the base plate. However, the agglomerated fragments of U-10 wt % Fe eutectic fused to the stainless steel base plate. An analysis of the temperature response of a 25-mm thick base plate was made by volume averaging the properties of the sodium and metal particle phases and assuming two semi-infinite solids coming into contact. Good agreement was obtained with the data during the initial 5 to 10 s of the contact period. 16 refs., 5 figs., 1 tab.

  7. Irradiation effects on weld heat-affected zone and plate materials (series 11)

    SciTech Connect

    Nanstad, R.K.; McCabe, D.E.

    1995-10-01

    The purpose of this task is to examine the effects of neutron irradiation on the fracture toughness (ductile and brittle) of the HAZ of welds and of A 302 grade B (A302B) plate materials typical of those used fabricating older RPVs. The initial plate material of emphasis will be A302B steel, not the A302B modified with nickel additions. This decision was made by the NRC following a survey of the materials of construction for RPBs in operating U.S. nuclear plants. Reference 1 was used for the preliminary survey, and the information from that report was revised by NRC staff based on information contained in the licensee responses to Generic Letter (GL) 92-01, {open_quotes}Reactor Vessel Structural Integrity, 10CFR50.54(f).{close_quotes} The resulting survey showed a total of eight RPVs with A302B, ten with A302B (modified), and one with A302 grade A plate. Table 5.1 in the previous semiannual report provides a summary of that survey. For the HAZ portion of the program, the intent is to examine HAZ material in the A302B (i.e., with low nickel content) and in A302B (modified) or A533B-1 (i.e., with medium nickel content). During this reporting period, two specific plates were identified as being applicable to this task. One plate is A302B and the other is A302B (modified). The A302B plate (43 x 42 x 7 in.) will be prepared for welding, while the A302B (modified) plate already contains a commercially produced weld (heat 33A277, Linde 0091 flux). These plates were identified from a list of ten materials provided by Mr. E. Biemiller of Yankee Atomic Electric Company (YAEC). The materials have been requested from YAEC for use in this irradiation task, and arrangements are being made with YAEC for procurement of the plates mentioned above.

  8. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    NASA Astrophysics Data System (ADS)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-03-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  9. Microstructure Evolution During Stainless Steel-Copper Vacuum Brazing with a Ag/Cu/Pd Filler Alloy: Effect of Nickel Plating

    NASA Astrophysics Data System (ADS)

    Choudhary, R. K.; Laik, A.; Mishra, P.

    2017-02-01

    Vacuum brazing of stainless steel and copper plates was done using a silver-based filler alloy. In one set of experiments, around 30-µm-thick nickel coatings were electrochemically applied on stainless steel plates before carrying out the brazing runs and its effect in making changes in the braze-zone microstructure was studied. For brazing temperature of 830 °C, scanning electron microscopy examination of the braze-zone revealed that relatively sound joints were obtained when brazing was done with nickel-coated stainless steel than with uncoated one. However, when brazing of nickel-coated stainless steel and copper plates was done at 860 °C, a wide crack appeared in the braze-zone adjacent to copper side. Energy-dispersive x-ray analysis and electron microprobe analysis confirmed that at higher temperature, the diffusion of Cu atoms from copper plate towards the braze-zone was faster than that of Ni atoms from nickel coating. Helium leak rate of the order 10-11 Pa m3/s was obtained for the crack-free joint, whereas this value was higher than 10-4 Pa m3/s for the joint having crack. The shear strength of the joint was found to decrease considerably due to the presence of crack.

  10. Hydrogen Embrittlement of Cadmium-Plated Ultra-High Strength Steels in Paint Strippers

    DTIC Science & Technology

    1984-08-01

    steady - state) I3 Cadmium 5 9 10 11pH1 FIG. 6 POURBAIX DIAGRAM FOR STEEL AND CADMIUM IN PAINT STRIPPERS. Fa 0.3 CE 0.2 I uu01 AO OD CO cca B -0.1...K. Reddy, Modern Electrochemistry, p. 1233, Plenum Press, New York, 1970. 7. M. Pourbaix , Corrosion Science, 1972, 12, 161. 8. R. Driver and R. J

  11. Electroactive Polymers as Environmentally Benign Coating Replacements for Cadmium Plating on High Strength Steels

    DTIC Science & Technology

    2005-11-11

    and refining of zinc, lead, copper ores, electroplating , welding, manufacture of pigments, plastic stabilizers and nickel-cadmium batteries has...Specialty Metals), Aermet7 100, E4340, M50, 300M, PH 13-8Mo stainless steel, and maraging Grades 200 – 250. The most common method of electroplating ...aluminum Air Force Coating tends to gall Tin/Zinc electroplating Air Force Difficult to control process Zinc/nickel electroplating Army Nickel is an EPA

  12. Electroactive Polymers as Environmentally Benign Coating Replacements for Cadmium Plating on High Strength Steels

    DTIC Science & Technology

    2008-06-01

    and refining of zinc, lead, copper ores, electroplating , welding, manufacture of pigments, plastic stabilizers and nickel-cadmium batteries has... electroplated from aqueous 0.3M KNO3 Figure 44. Neutral Salt Fog Results of Polypyrrole p. 45 electroplated from aqueous 0.1M Oxalic Acid Figure 45...Neutral Salt Fog Results of Polypyrrole p. 46 electroplated onto “pickled” Steel from aqueous 0.3M KNO3 Solutions Figure 46. Polypyrrole

  13. Lumped Parameter experiments for Single Mode Fiber Laser Cutting of Thin Stainless Steel Plate

    NASA Astrophysics Data System (ADS)

    Lai, Shengying; Jia, Ye; Han, Bing; Wang, Jun; Liu, Zongkai; Ni, Xiaowu; Shen, Zhonghua; Lu, Jian

    2017-06-01

    The present work reports the parameters on laser cutting stainless steel including workpiece thickness, cutting speed, defocus length and assisting gas pressure. The cutting kerf width, dross attachment and cut edge squareness deviation are examined to provide information on cutting quality. The results show that with the increasing thickness, the cutting speed decrease rate is about 27%. The optimal ranges of cutting speed, defocus length and gas pressure are obtained with maximum quality. The first section in your paper

  14. Coating stainless steel plates with Ag/TiO2 for chlorpyrifos decontamination

    NASA Astrophysics Data System (ADS)

    Abdel Fattah, Wafa I.; Gobara, Mohammed M.; El-Hotaby, Walid; Mostafa, Sherif F. M.; Ali, Ghareib W.

    2016-05-01

    Spray coatings of either nanosilver (Ag), titanium (TiO2) or nanosilver titanium (Ag/TiO2) on stainless steel substrates prepared by sol-gel process were successfully achieved. The efficiency of the Ag/TiO2 coat onto 316 stainless steel surface towards cloropyrifos degradation as a chemical warfare agent (CWA) was proved. The crystalline structure and morphological characterization, as well as surface roughness measurements, were assessed. X-ray diffraction results proved the crystalline TiO2 anatase phase. The uniform distribution of Ag along with TiO2 nanoparticles was evidenced through transmission electron microscopy and scanning electron microscopy mapping. The hydrophilic nature of individual Ag, TiO2 and Ag/TiO2 coats was proved by contact angle measurements. The loading of Ag nanoparticles influenced positively the Ag/TiO2 coats surface roughness. The photocatalytic cloropyrifos degradation achieved about 50% within one-hour post UV treatment proving, therefore, the promising Ag/TiO2 continued decontamination efficiency. In conclusion, tuning the physical and morphological properties of TiO2 coated on stainless steel surface could be significantly enhanced by Ag nanoparticles incorporation. The developed Ag/TiO2 coat could be conveniently applied as CWA decontaminant.

  15. Conductive and corrosion behaviors of silver-doped carbon-coated stainless steel as PEMFC bipolar plates

    NASA Astrophysics Data System (ADS)

    Liu, Ming; Xu, Hong-feng; Fu, Jie; Tian, Ying

    2016-07-01

    Ni-Cr enrichment on stainless steel SS316L resulting from chemical activation enabled the deposition of carbon by spraying a stable suspension of carbon nanoparticles; trace Ag was deposited in situ to prepare a thin continuous Ag-doped carbon film on a porous carbon-coated SS316L substrate. The corrosion resistance of this film in 0.5 mol·L-1 H2SO4 solution containing 5 ppm F- at 80°C was investigated using polarization tests. The results showed that the surface treatment of the SS316L strongly affected the adhesion of the carbon coating to the stainless steel. Compared to the bare SS316L, the Ag-doped carbon-coated SS316L bipolar plate was remarkably more stable in both the anode and cathode environments of proton exchange membrane fuel cell (PEMFC) and the interface contact resistance between the specimen and Toray 060 carbon paper was reduced from 333.0 mΩ·cm2 to 21.6 mΩ·cm2 at a compaction pressure of 1.2 MPa.

  16. Texture Profile in Thermomechanically Processed 2-Inch-Thick 5 Ni-Steel Armor Plate.

    DTIC Science & Technology

    1987-11-01

    111) type was produced with very high intensity. The (110) + (100) type texture was pro- duced by quenching the recrystallized austenite with cube ... texture . Because of its low texture intensity (-2 times random), tbe ballistic limit was approximately the same as that of a random plate. There has

  17. Numerical Simulation and Artificial Neural Network Modeling for Predicting Welding-Induced Distortion in Butt-Welded 304L Stainless Steel Plates

    NASA Astrophysics Data System (ADS)

    Narayanareddy, V. V.; Chandrasekhar, N.; Vasudevan, M.; Muthukumaran, S.; Vasantharaja, P.

    2016-02-01

    In the present study, artificial neural network modeling has been employed for predicting welding-induced angular distortions in autogenous butt-welded 304L stainless steel plates. The input data for the neural network have been obtained from a series of three-dimensional finite element simulations of TIG welding for a wide range of plate dimensions. Thermo-elasto-plastic analysis was carried out for 304L stainless steel plates during autogenous TIG welding employing double ellipsoidal heat source. The simulated thermal cycles were validated by measuring thermal cycles using thermocouples at predetermined positions, and the simulated distortion values were validated by measuring distortion using vertical height gauge for three cases. There was a good agreement between the model predictions and the measured values. Then, a multilayer feed-forward back propagation neural network has been developed using the numerically simulated data. Artificial neural network model developed in the present study predicted the angular distortion accurately.

  18. Experimental, numerical, and analytical studies on the seismic response of steel-plate concrete (SC) composite shear walls

    NASA Astrophysics Data System (ADS)

    Epackachi, Siamak

    The seismic performance of rectangular steel-plate concrete (SC) composite shear walls is assessed for application to buildings and mission-critical infrastructure. The SC walls considered in this study were composed of two steel faceplates and infill concrete. The steel faceplates were connected together and to the infill concrete using tie rods and headed studs, respectively. The research focused on the in-plane behavior of flexure- and flexure-shear-critical SC walls. An experimental program was executed in the NEES laboratory at the University at Buffalo and was followed by numerical and analytical studies. In the experimental program, four large-size specimens were tested under displacement-controlled cyclic loading. The design variables considered in the testing program included wall thickness, reinforcement ratio, and slenderness ratio. The aspect ratio (height-to-length) of the four walls was 1.0. Each SC wall was installed on top of a re-usable foundation block. A bolted baseplate to RC foundation connection was used for all four walls. The walls were identified to be flexure- and flexure-shear critical. The progression of damage in the four walls was identical, namely, cracking and crushing of the infill concrete at the toes of the walls, outward buckling and yielding of the steel faceplates near the base of the wall, and tearing of the faceplates at their junctions with the baseplate. A robust finite element model was developed in LS-DYNA for nonlinear cyclic analysis of the flexure- and flexure-shear-critical SC walls. The DYNA model was validated using the results of the cyclic tests of the four SC walls. The validated and benchmarked models were then used to conduct a parametric study, which investigated the effects of wall aspect ratio, reinforcement ratio, wall thickness, and uniaxial concrete compressive strength on the in-plane response of SC walls. Simplified analytical models, suitable for preliminary analysis and design of SC walls, were

  19. Metallurgical design basis, qualification testing, and production history of 50 ksi and 60 ksi steel plate for the MARS TLP deck fabrication

    SciTech Connect

    Suzuki, Shuichi; Sueda, Kyosuke; Iki, Hiroshi; Smith, J.D.

    1995-12-31

    The MARS TLP fast-track deck construction project required rapid qualification and production of 50 ksi and 60 ksi steel plate. This paper describes the development of high-performance 4 in. (101.6mm) 50 ksi and 3 in. (76.2mm) 60 ksi steels of a modified API 2W composition and presents the production history for the MARS deck steel order. The same base composition was used for both grades via innovative proprietary TMCP practice. Utilization of the mono-chemistry steel allowed for production of a wide range of thicknesses and grades in a very short time frame via a simplified melting schedule and made it possible to minimize the number of new welding procedures to be developed by the deck fabricator. Extremely low carbon equivalent allowed the implementation of low fabrication preheats, with resultant cost and fabrication schedule savings. The chemical composition of the steel was specifically designed for this project and qualification testing in accordance with API RP 2Z verified high heat-affected zone CTOD toughness free of local brittle zones over a wide range of heat input and interpass temperature. Strict production process control resulted in very tight production property histograms with all steel being verified to have Charpy V-notch transition temperatures below {minus}80 C ({minus}112 F) at the plate mid-width, mid-thickness position. The success of the MARS deck steel rapid qualification, production and delivery was enabled by close teamwork between deck design engineers, construction fabrication contractor, and steelmaker for this steel.

  20. Sulfur content of carbon steel plate material for dished end manufacture by cold spinning

    SciTech Connect

    Dutta, T.; Chandawale, R.G.; Vanchinath, S.A.

    1999-07-01

    Over many years SA 516 Gr.70 plate material is being used for the construction of boilers and pressure vessels and has become a standard of the industry. However a typical failure of this material during dished end manufacture has troubled the manufacturer on and off. Many times lamellar separation takes place along the central line of the thickness visible at the edges of the dished ends after cold spinning. In this present study the authors have carried out a customized shear test to ascertain the effect of sulfur content on the susceptibility of the SA 516 Gr. 70 plate material to fail by shear along the plane of segregation. This study indicated that the presence of central segregation is a critical factor to induce reduction in the shear strength. As the sulfur content goes down the segregation line disappears and the shear strength also increases. At 0.01% maximum sulfur best results are obtained. It was supported by the field observation of failed dished ends, where failures are observed with plates with typical sulfur content of 0.02% and above.

  1. Graphene grown on stainless steel as a high-performance and ecofriendly anti-corrosion coating for polymer electrolyte membrane fuel cell bipolar plates

    NASA Astrophysics Data System (ADS)

    Pu, Nen-Wen; Shi, Gia-Nan; Liu, Yih-Ming; Sun, Xueliang; Chang, Jeng-Kuei; Sun, Chia-Liang; Ger, Ming-Der; Chen, Chun-Yu; Wang, Po-Chiang; Peng, You-Yu; Wu, Chia-Hung; Lawes, Stephen

    2015-05-01

    In this study, the growth of graphene by chemical vapor deposition (CVD) on SUS304 stainless steel and on a catalyzing Ni/SUS304 double-layered structure was investigated. The results indicated that a thin and multilayered graphene film can be continuously grown across the metal grain boundaries of the Ni/SUS304 stainless steel and significantly enhance its corrosion resistance. A 3.5 wt% saline polarization test demonstrated that the corrosion currents in graphene-covered SUS304 were improved fivefold relative to the corrosion currents in non-graphene-covered SUS304. In addition to enhancing the corrosion resistance of stainless steel, a graphene coating also ameliorates another shortcoming of stainless steel in a corrosive environment: the formation of a passive oxidation layer on the stainless steel surface that decreases conductivity. After a corrosion test, the graphene-covered stainless steel continued to exhibit not only an excellent low interfacial contact resistance (ICR) of 36 mΩ cm2 but also outstanding drainage characteristics. The above results suggest that an extremely thin, lightweight protective coating of graphene on stainless steel can act as the next-generation bipolar plates of fuel cells.

  2. Pre-Oxidized and Nitrided Stainless Steel Foil for Proton Exchange Membrane Fuel Cell Bipolar Plates: Part 1 Corrosion, Interfacial Contact Resistance, and Surface Structure

    SciTech Connect

    Brady, Michael P; Wang, Heli; Turner, John; Meyer III, Harry M; More, Karren Leslie; Tortorelli, Peter F; McCarthy, Brian D

    2010-01-01

    Thermal (gas) nitridation of stainless steels can yield low interfacial contact resistance (ICR), electrically-conductive and corrosion-resistant nitride containing surfaces (Cr2N, CrN, TiN, V2N, VN, etc) of interest for fuel cells, batteries, and sensors. This paper presents the results of scale up studies to determine the feasibility of extending the nitridation approach to thin 0.1 mm stainless steel alloy foils for proton exchange membrane fuel cell (PEMFC) bipolar plates. A major emphasis was placed on selection of alloy foil composition and nitidation conditions potentially capable of meeting the stringent cost goals for automotive PEMFC applications. Developmental Fe-20Cr-4V alloy and type 2205 stainless steel foils were treated by pre-oxidation and nitridation to form low-ICR, corrosion-resistant surfaces. Promising behavior was observed under simulated aggressive anode- and cathode- side bipolar plate conditions for both materials. Variation in ICR values were observed for treated 2205 foil, with lower (better) values generally observed for the treated Fe-20Cr-4V. This behavior was linked to the nature of the pre-oxidized and nitrided surface structure, which contained through surface layer thickness V-nitride particles in the case of Fe-20Cr-4V but near continuous chromia in the case of 2205 stainless steel. The implications of these findings for stamped bipolar plate foils are discussed.

  3. Pre-oxidized and nitrided stainless steel alloy foil for proton exchange membrane fuel cell bipolar plates: Part 1. Corrosion, interfacial contact resistance, and surface structure

    NASA Astrophysics Data System (ADS)

    Brady, M. P.; Wang, H.; Turner, J. A.; Meyer, H. M.; More, K. L.; Tortorelli, P. F.; McCarthy, B. D.

    Thermal (gas) nitridation of stainless steel alloys can yield low interfacial contact resistance (ICR), electrically conductive and corrosion-resistant nitride containing surface layers (Cr 2N, CrN, TiN, V 2N, VN, etc.) of interest for fuel cells, batteries, and sensors. This paper presents results of scale-up studies to determine the feasibility of extending the nitridation approach to thin 0.1 mm stainless steel alloy foils for proton exchange membrane fuel cell (PEMFC) bipolar plates. Developmental Fe-20Cr-4V alloy and type 2205 stainless steel foils were treated by pre-oxidation and nitridation to form low-ICR, corrosion-resistant surfaces. As-treated Fe-20Cr-4V foil exhibited target (low) ICR values, whereas 2205 foil suffered from run-to-run variation in ICR values, ranging up to 2× the target value. Pre-oxidized and nitrided surface structure examination revealed surface-through-layer-thickness V-nitride particles for the treated Fe-20Cr-4V, but near continuous chromia for treated 2205 stainless steel, which was linked to the variation in ICR values. Promising corrosion resistance was observed under simulated aggressive PEMFC anode- and cathode-side bipolar plate conditions for both materials, although ICR values were observed to increase. The implications of these findings for stamped bipolar plate foils are discussed.

  4. Experimental Characterization of Electron Beam Welded SAE 5137H Thick Steel Plate

    NASA Astrophysics Data System (ADS)

    Kattire, Prakash; Bhawar, Valmik; Thakare, Sandeep; Patil, Sachin; Mane, Santosh; Singh, Rajkumar, Dr.

    2017-09-01

    Electron beam welding is known for its narrow weld zone with high depth to width ratio, less heat affected zone, less distortion and contamination. Electron beam welding is fusion welding process, where high velocity electrons impinge on material joint to be welded and kinetic energy of this electron is transformed into heat upon impact to fuse the material. In the present work electron beam welding of 60 mm thick SAE 5137H steel is studied. Mechanical and metallurgical properties of electron beam welded joint of SAE 5137H were evaluated. Mechanical properties are analysed by tensile, impact and hardness test. Metallurgical properties are investigated through optical and scanning electron microscope. The hardness traverse across weld zone shows HV 370-380, about 18% increase in the tensile strength and very low toughness of weld joint compared to parent metal. Microstructural observation shows equiaxed dendrite in the fusion zone and partial grain refinement was found in the HAZ.

  5. Lanthanum oxide-coated stainless steel for bipolar plates in solid oxide fuel cells (SOFCs)

    NASA Astrophysics Data System (ADS)

    Yoon, Jong Seol; Lee, Jun; Hwang, Hae Jin; Whang, Chin Myung; Moon, Ji-Woong; Kim, Do-Hyeong

    Solid oxide fuel cells typically operate at temperatures of about 1000 °C. At these temperatures only ceramic interconnects such as LaCrO 3 can be employed. The development of intermediate-temperature solid oxide fuel cells (IT-SOFCs) can potentially bring about reduced manufacturing costs as it makes possible the use of an inexpensive ferritic stainless steel (STS) interconnector. However, the STS suffers from Cr 2O 3 scale formation and a peeling-off phenomenon at the IT-SOFC operating temperature in an oxidizing atmosphere. Application of an oxidation protective coating is an effective means of providing oxidation resistance. In this study, we coated an oxidation protective layer on ferritic stainless steel using a precursor solution prepared from lanthanum nitrate, ethylene glycol, and nitric acid. Heating the precursor solution at 80 °C yielded a spinable solution for coating. A gel film was coated on a STS substrate by a dip coating technique. At the early stage of the heat-treatment, lanthanum-containing oxides such as La 2O 3 and La 2CrO 6 formed, and as the heat-treatment temperature was increased, an oxidation protective perovskite-type LaCrO 3 layer was produced by the reaction between the lanthanum-containing oxide and the Cr 2O 3 scale on the SUS substrate. As the concentration of La-containing precursor solution was increased, the amount of La 2O 3 and La 2CrO 6 phases was gradually increased. The coating layer, which was prepared from a precursor solution of 0.8 M, was composed of LaCrO 3 and small amounts of (Mn,Cr)O 4 spinel. A relatively dense coating layer without pin-holes was obtained by heating the gel coating layer at 1073 K for 2 h. Microstructures and oxidation behavior of the La 2O 3-coated STS444 were investigated.

  6. Improved Middle-Temperature Strength of Unfired Slide Gate Plate for Continuous Casting of Steel

    NASA Astrophysics Data System (ADS)

    Wang, Fucheng; Zhao, Lei; Fang, Wei; He, Xuan; Chen, Hui; Du, Xing; Chen, Huan

    2015-11-01

    Unfired Al2O3-C slide gate plate refractories bonded with novel silicon-modified phenolic resin (MPR) and additives of Al and Si were prepared. The MPR was synthesized by silica sol via in situ polymerization with lignin-phenolic resin. The results showed that the MPR with corundum owns a better wettability and higher char yield than commercial resin (CR). The middle-temperature mechanical properties such as cold modulus of rupture (CMOR), flexural modulus ( E), and force-displacement of Al2O3-C refractory specimens bonded with MPR were improved especially ranging from 673 K to 1073 K (400 °C to 800 °C). The results showed that CMOR of the specimens bonded with MPR coked at 873 K (600 °C) had a considerable improvement with 7.04 MPa in sharp contrast to 3.31 MPa for CR-bonded specimens. It was suggested that the special organic-inorganic network structure of MPR and good wettability with corundum enhanced the bonding strength of Al2O3-C slide gate plate refractories.

  7. Preparation and evaluation of submerged-arc weld in 4 inch thick 3Cr-1. 5Mo-0. 1V steel plate. Final report

    SciTech Connect

    Wada, T.; Cox, T.B.

    1983-12-15

    A 79-pass submerged-arc weld joint was prepared in a 4-inch thick 3Cr-1.5Mo-0.1V steel plate using welding wire with a composition similar to the base plate. Welding was made without difficulty, and no cracking was observed after stress relieving at 1175 F (635 C) for 4 hours. After stress relieving to tensile strength levels of 80 to 110 ksi (550 to 760 Mpa), tensile and Charpy impact properties of the weld metal and the heat-affected zone (HAZ) were determined. The HAZ exhibited virtually the same tensile strength and toughness as the base plate. The weld metal exhibited somewhat lower toughness, while its tensile strength was equivalent to that of the base plate.

  8. Texture in steel plates revealed by laser ultrasonic surface acoustic waves velocity dispersion analysis.

    PubMed

    Yin, Anmin; Wang, Xiaochen; Glorieux, Christ; Yang, Quan; Dong, Feng; He, Fei; Wang, Yanlong; Sermeus, Jan; Van der Donck, Tom; Shu, Xuedao

    2017-02-24

    A photoacoustic, laser ultrasonics based approach in an Impulsive Stimulated Scattering (ISS) implementation was used to investigate the texture in polycrystalline metal plates. The angular dependence of the 'polycrystalline' surface acoustic wave (SAW) velocity measured along regions containing many grains was experimentally determined and compared with simulated results that were based on the angular dependence of the 'single grain' SAW velocity within single grains and the grain orientation distribution. The polycrystalline SAW velocities turn out to vary with texture. The SAW velocities and their angular variations for {110} texture were found to be larger than that the ones for {111} texture or the strong γ fiber texture. The SAW velocities for {001} texture were larger than for {111} texture, but with almost the same angular dependence. The results infer the feasibility to apply angular SAW angular dispersion measurements by laser ultrasonics for on-line texture monitoring.

  9. Investigation on the Interface Morphologies of Explosive Welding of Inconel 625 to Steel A516 Plates

    SciTech Connect

    Mousavi, S. A. A. Akbari; Zareie, H. R.

    2011-01-17

    The purpose of this study is to produce composite plates by explosive cladding process. This is a process in which the controlled energy of explosives is used to create a metallic bond between two similar or dissimilar materials. The welding conditions were tailored through parallel geometry route with different operational parameters. In this investigation, a two-pronged study was adopted to establish the conditions required for producing successful solid state welding: (a) Analytical calculations to determine the weldability domain or welding window; (b) Metallurgical investigations of explosive welding experiments carried out under different explosive ratios to produce both wavy and straight interfaces. The analytical calculations confirm the experimental results. Optical microscopy studies show that a transition from a smooth to wavy interface occurs with an increase in explosive ratio. SEM studies show that the interface was outlined by characteristic sharp transition between two materials.

  10. Effects of Mo content on microstructure and corrosion resistance of arc ion plated Ti-Mo-N films on 316L stainless steel as bipolar plates for polymer exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Zhang, Min; Kim, Kwang Ho; Shao, Zhigang; Wang, Feifei; Zhao, Shuang; Suo, Ni

    2014-05-01

    Bipolar plates are one of the most important components in PEMFC stack and have multiple functions, such as separators and current collectors, distributing reactions uniformly, and etc. Stainless steel is ideal candidate for bipolar plates owing to good thermal and electrical conductivity, good mechanical properties etc. However, stainless steel plate still cannot resist the corrosion of working condition. In this work, ternary Ti-Mo-N film was fabricated on 316L stainless steel (SS316L) as a surface modification layer to enhance the corrosion resistance. Effects of Mo content on the microstructure and corrosion resistance of Ti-Mo-N films are systematically investigated by altering sputtering current of the Mo target. XRD results reveal that the preferred orientation changes from [111] to [220] direction as Mo content in the film increases. The synthesized Ti-Mo-N films form a substitutional solid solution of (Ti, Mo)N where larger Mo atoms replace Ti in TiN crystal lattice. The TiN-coated SS316L sample shows the best corrosion resistance. While Mo content in the Ti-Mo-N films increases, the corrosion resistance gradually degrades. Compared with the uncoated samples, all the Ti-Mo-N film coated samples show enhanced corrosion resistance in simulated PEMFC working condition.

  11. Large-Scale Evaluation of Nickel Aluminide Rools In A Heat-Treat Furnace at Bethlehem Steel's (now ISG) Burns Harbor Plate Mill

    SciTech Connect

    John Mengel; Anthony Martocci; Larry Fabina; RObert Petrusha; Ronald Chango

    2003-09-01

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry, Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system.

  12. Probing Formability Improvement of Ultra-thin Ferritic Stainless Steel Bipolar Plate of PEMFC in Non-conventional Forming Process

    NASA Astrophysics Data System (ADS)

    Bong, Hyuk Jong; Barlat, Frédéric; Lee, Myoung-Gyu

    2016-08-01

    Formability increase in non-conventional forming profiles programmed in the servo-press was investigated using finite element analysis. As an application, forming experiment on a 0.15-mm-thick ferritic stainless steel sheet for a bipolar plate, a primary component of a proton exchange membrane fuel cell, was conducted. Four different forming profiles were considered to investigate the effects of forming profiles on formability and shape accuracy. The four motions included conventional V motion, holding motion, W motion, and oscillating motion. Among the four motions, the holding motion, in which the slide was held for a certain period at the bottom dead point, led to the best formability. Finite element simulations were conducted to validate the experimental results and to probe the formability improvement in the non-conventional forming profiles. A creep model to address stress relaxation effect along with tool elastic recovery was implemented using a user-material subroutine, CREEP in ABAQUS finite element software. The stress relaxation and variable contact conditions during the holding and oscillating profiles were found to be the main mechanism of formability improvement.

  13. A Computational Study of Segmented Tungsten Rod Penetration into a Thick Steel Target Plate at High Velocities

    NASA Astrophysics Data System (ADS)

    Presnell, M.; Rajendran, A.

    2011-06-01

    This paper presents results from computational simulations of tungsten alloy segmented rod projectiles (SRP) penetrating an RHA semi-infinite target plate at high velocities. For SRP with an aspect ratio (L/D) = 1/8, a loss in penetration efficiency was seen upon successive segment impacts. Numerical simulations of a configuration in which a tungsten heavy alloy SRP penetrated a thick RHA 4340 steel at 2.6 km/s were performed using the 2006 version of the EPIC - a Lagrangian code. The configuration consisted of eight collinear impacts of discs which measured 2 mm thick and 16mm in diameter. The numerical simulations considered a range of parameters including element-particle conversion, spacing and number of fragments, failure criterion, and mesh resolution that influenced the Depth of Penetration (DOP). The EPIC results using the element-to-particle conversion capability in the EPIC code are also compared with open-literature DOP data from simulations using an Eulerian finite element code, AUTODYN for a similar configuration. The present results showed a unique phenomenon of back-flowing ejecta from the crater and fragmented segments penetrating the in-coming subsequent segment. The penetration efficiency seems to be influenced by the back-flowing ejecta. Further computational investigation considered additional simulations with an impact configuration designed to minimize the ejecta effects by using washer-shaped segments; however, the results showed insignificant improvement.

  14. Experimental Investigation of Mechanical Properties of Welded Corten Steel A588 Grade Plate Using ER70S - 6 Filler Material for Construction Application

    NASA Astrophysics Data System (ADS)

    Deepak, J. R.; Bupesh Raja, V. K.; Janardhan Guptha, Mittapalli; Durga Prasad, Palaparthi Hari; Sriram, V.

    2017-05-01

    ASTM A588 Grade A steel plate is a high strength, low alloy structural steel with 0.19 % of carbon content. When exposed to the atmosphere, A588 Grade A is suitable for construction in the bare (paint - free) condition. The main problems are lack of fusion, lack of penetration and corrosion on heat affected zone. In this research work Corten ASTM A588 Grade steel of 3mm thickness is electroplated with copper and then both raw and copper electroplated are welded by GMAW welding process with ER70S-6 as a filler material. The welded ASTM A588 is cut according to ASTM size for further testing of mechanical properties. Considering its welding strength after the process of electroplating, this research clearly states the metal can be utilized for better results in any given field. Here both the tensile and hardness are higher in copper electroplated welded when compare to raw welded.

  15. The study of fix composite panel and steel plates on testing stand

    NASA Astrophysics Data System (ADS)

    Wróbel, A.; Płaczek, M.; Wachna, M.

    2016-08-01

    In this paper the practical possibilities of strength verification analysis of composite materials used in the manufacture of selected components of railway wagons are presented. Real laboratory stand for measurements in a scale controlled by PLC controller were made. The study of different types of connections of composite materials with sheet metal is presented. In one of the chapter of this paper principles construction of testing stand with pneumatic cylinder were presented. Mainly checking of displacements and stresses generated on the sheet as a result of pneumatic actuators load for composite boards was carried out. The use of the controller with operating panel allows to easy programming testing cycle. The user can define the force generated by the actuator by change of air pressure in cylinder. Additionally the location of acting cylinders and their jump can be changed by operator. The examination of the volume displacements was done by displacement sensor, and the tensile strain gauge. All parameters are written in CatmanEasy - data acquisition software. This article presents the study of stresses and displacements in the composite plates joined with sheet metal, in summary of this article, the authors compare the obtained results with the computer simulation results in the article: "Simulation of stresses in an innovative combination of composite with sheet".

  16. Research and Production of Heavy Pipeline Plate for Submarine Gas Transmission Lines at Shougang Steel

    NASA Astrophysics Data System (ADS)

    Li, Shaopo; Zha, Chunhe; Li, Jiading; Ding, Wenhua

    Strong gas demand pushes the development of submarine gas transmission projects. The production of submarine pipelines demands heavy thickness, high strength, lower temperature toughness, and sour service crack resistance. This paper reports on the experience with the production of linepipe up to 31.8mm in wall thickness grade X70 intended for offshore applications in China. The alloy/processing design along with production parameters are introduced. The achieved mechanical properties in both plate and pipe are reported. Even with this X70 strength level and heavy wall thickness the low temperature fracture toughness achieved was excellent. Drop weight tear testing (DWTT) achieved an average of 94% shear at -15 °C. Evaluation of the heavy gauge X70 sour service performance was performed according to specifications of NACE TM 0284 and DNV-OS-F101 in low pH ( 3) solution A. The results demonstrated that the production had extremely high resistance to HIC and SSCC failure in the testing.

  17. 78 FR 67334 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From Ukraine; Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-12

    ... covering Metinvest Holding LLC (Metinvest) and its affiliated companies Azovstal Iron & Steel Works (Azovstal) and Ilyich Iron and Steel Works (Ilyich). See Suspension Agreement on Certain Cut-to-Length...

  18. 76 FR 12702 - Certain Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, and the Republic...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-03-08

    ... manganese, or 1.50 percent of silicon, or 1.00 percent of copper, or 0.50 percent of aluminum, or 1.25...) silicon manganese steel or silicon electric steel. The merchandise subject to the orders is...

  19. 75 FR 47777 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-09

    ..., by weight, respectively indicated: 1.80 percent of manganese, or 1.50 percent of silicon, or 1.00..., or their proprietary equivalents; (6) ball bearing steels; (7) tool steels; and (8) silicon...

  20. Carbon fiber reinforced plastic (CFRP) plates versus stainless steel dynamic compression plates in the treatment of fractures of the tibiae in dogs.

    PubMed

    Skirving, A P; Day, R; Macdonald, W; McLaren, R

    1987-11-01

    In a series of 14 dogs, fractures of both tibiae were caused by a "bone-breaker" designed in the authors' department and observed to produce a consistent and realistic canine fracture. One tibia was plated with a carbon fiber reinforced plastic (CFRP) plate and the other with a dynamic compression (DC) plate. Roentgenographic examination demonstrated healing of the CFRP-plated tibiae with abundant callus, and almost total remodeling of the fracture callus between ten and 20 weeks. Biomechanical testing by three-point bending revealed little difference between the strength of union of the fractures at 12-16 weeks. At 20 weeks, although the numbers were too small for statistical confirmation, the CFRP-plated tibiae were consistently stronger than the DC-plated tibiae.

  1. Charpy V-notch properties and microstructures of narrow gap ferritic welds of a quenched and tempered steel plate

    SciTech Connect

    Powell, G.L.F.; Herfurth, G.

    1998-11-01

    Multipass welds of quenched and tempered 50-mm-thick steel plate have been deposited by a single wire narrow gap process using both gas metal arc welding (GMAW) and submerged arc welding (SAW). Of the five welds, two reported much lower Charpy V-notch (CVN) values when tested at {minus} 20 C. The CVN toughness did not correlate with either the welding process or whether the power source was pulsed or nonpulsed. The only difference in the ferritic microstructure between the two welds of low Charpy values and the three of high values was the percentage of acicular ferrite. There was no effect of the percentage of as-deposited reheated zones intersected by the Charpy notch or the microhardness of the intercellular-dendritic regions. In all welds, austenite was the microconstituent between the ferrite laths. The percentage of acicular ferrite correlated with the presence of MnO, TiO{sub 2}, {gamma} Al{sub 2}O{sub 3}, or MnO. Al{sub 2}O{sub 3} as the predominant crystalline compound in the oxide inclusions. In turn, the crystalline compound depended on the aluminum-to-titanium ratio in both the weld deposits and the oxide inclusions. In addition to the presence of less acicular ferrite, the two welds that showed lower Charpy values also reported more oxide inclusions greater than 1 {micro}m in diameter. The combination of more oxide inclusions greater than 1 {micro}m and less acicular ferrite is considered to be the explanation for the lower Charpy values.

  2. Pressure Measurements in a PBX 9501 Gauged Acceptor When Impacted by a Steel Plate that is Accelerated by a Thermally Cooked Off PBX 9501 Charge

    SciTech Connect

    Forbes, J W; Garcia, F; Urtiew, P A; Vandersall, K S; Greenwood, D W; Tarver, C M

    2002-03-11

    Measuring the violence of a thermal explosion of a cased explosive is important for evaluating safety issues of explosive devices in fires. A sympathetic initiation scenario was studied here where a 9.0 cm diameter by 2.5 cm thick disc of PBX 9501 donor charge encased in a 304 stainless steel assembly was heated on top and bottom flat surfaces until it thermally exploded. The initial heating rate at the metal/explosive interface was 5 C per minute until it reaches 170 C; then this temperature is held for 35 minutes to allow temperature equilibration to within a few degrees throughout the explosive. The heating resumed at a rate of 1 C per minute until the PBX 9501 donor thermally exploded. A PBX 9501 acceptor charge with carbon resistor and manganin foil pressure gauges inserted at various depths was placed at a 10 cm standoff distance from the donor charge's top steel cover plate. Piezoelectric arrival time pins were placed in front of the acceptor surface to measure the velocity and shape of the impacting plate. The stainless steel cover plate of the donor charge had a nominal velocity of 0.55 {+-} 0.04 mm/{micro}s upon impact and was non-symmetrically warped. The impact of the tilted curved plate induced a three-dimensional compression wave into the acceptor. The rise times of the pressure waves were nominally 1.5 {micro}s with the closest carbon resistor gauges giving peak pressure of 10 kb that decayed to 3 kb for a wave run distance of 2.4 cm.

  3. Manufacturing and Performance Assessment of Stamped, Laser Welded, and Nitrided FeCrV Stainless Steel Bipolar Plates for Proton Exchange Membrane Fuel Cells

    SciTech Connect

    Brady, Michael P; Abdelhamid, Mahmoud; Dadheech, G; Bradley, J; Toops, Todd J; Meyer III, Harry M; Tortorelli, Peter F

    2013-01-01

    A manufacturing and single-cell fuel cell performance study of stamped, laser welded, and gas nitrided ferritic stainless steel foils in an advanced automotive bipolar plate assembly design was performed. Two developmental foil compositions were studied: Fee20Cre4V and Fee23Cre4V wt.%. Foils 0.1 mm thick were stamped and then laser welded together to create single bipolar plate assemblies with cooling channels. The plates were then surface treated by pre-oxidation and nitridation in N2e4H2 based gas mixtures using either a conventional furnace or a short-cycle quartz lamp infrared heating system. Single-cell fuel cell testing was performed at 80 C for 500 h at 0.3 A/cm2 using 100% humidification and a 100%/40% humidification cycle that stresses the membrane and enhances release of the fluoride ion and promotes a more corrosive environment for the bipolar plates. Periodic high frequency resistance potential-current scans during the 500 h fuel cell test and posttest analysis of the membrane indicated no resistance increase of the plates and only trace levels of metal ion contamination.

  4. Comparison of microstructural properties and Charpy impact behaviour between different plates of the Eurofer97 steel and effect of isothermal ageing

    NASA Astrophysics Data System (ADS)

    Stratil, Ludek; Hadraba, Hynek; Bursik, Jiri; Dlouhy, Ivo

    2011-09-01

    The microstructure and fracture properties of the Eurofer97 steel plates of thickness 14 mm and 25 mm were investigated in as-received state and in state after long-term thermal ageing (550 °C/5000 h). Detailed microstructure studies were carried out by means of optical light, electron and quantitative electron microscopy. Mechanical properties were evaluated by means of Charpy impact testing and hardness testing and fracture surfaces were fractographically analysed in macro and microscales. The microstructure of the Eurofer97 consisted of tempered martensite with M 23C 6 and MX precipitates. Microstructure of 14 mm plate was more homogenous and fine grained than 25 mm plate. Due to different microstructure the tDBTT of thicker plate was on +10 °C higher than for 14 mm plate for which reached -60 °C. Slight microstructural changes on the level of subgrain consisting of their partial recrystallization and slight carbide coarsening were observed after applied ageing. The isothermal ageing caused evident shift in tDBTT about +5 °C, which was most likely caused by recrystallization of subgrains.

  5. 78 FR 4385 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-01-22

    ... Dongkuk Steel Mill Co., Ltd. (DSM) in the home market which were made at below-cost prices. For a full.... and TCC Steel Corp.) is to assign the rate calculated for DSM, which is the sole company selected for... 351.310(c). Assessment Rates If DSM's weighted-average dumping margin is above de minimis in the...

  6. Room temperature crack growth rates and -20 deg F fracture toughness of welded 1 1/4 inch A-285 steel plate

    NASA Technical Reports Server (NTRS)

    Shannon, J. L., Jr.; Rzasnicki, W.

    1977-01-01

    Data are presented which were developed in support of a structural assessment of NASA-LEWIS' 10-foot by 10-foot supersonic wind tunnel, critical portions of which are fabricated from rolled and welded 1 1/4 inch thick A-285 steel plate. Test material was flame cut from the tunnel wall and included longitudinal and circumferential weld joints. Parent metal, welds, and weld heat affected zone were tested. Tensile strength and fracture toughness were determined at -20 F, the estimated lowest tunnel operating temperature. Crack growth rates were measured at room temperature, where growth rates in service are expected to be highest.

  7. The Assessment and Validation of Mini-Compact Tension Test Specimen Geometry and Progress in Establishing Technique for Fracture Toughness Master Curves for Reactor Pressure Vessel Steels

    SciTech Connect

    Sokolov, Mikhail A.; Nanstad, Randy K.

    2016-09-01

    Small specimens are playing the key role in evaluating properties of irradiated materials. The use of small specimens provides several advantages. Typically, only a small volume of material can be irradiated in a reactor at desirable conditions in terms of temperature, neutron flux, and neutron dose. A small volume of irradiated material may also allow for easier handling of specimens. Smaller specimens reduce the amount of radioactive material, minimizing personnel exposures and waste disposal. However, use of small specimens imposes a variety of challenges as well. These challenges are associated with proper accounting for size effects and transferability of small specimen data to the real structures of interest. Any fracture toughness specimen that can be made out of the broken halves of standard Charpy specimens may have exceptional utility for evaluation of reactor pressure vessels (RPVs) since it would allow one to determine and monitor directly actual fracture toughness instead of requiring indirect predictions using correlations established with impact data. The Charpy V-notch specimen is the most commonly used specimen geometry in surveillance programs. Assessment and validation of mini-CT specimen geometry has been performed on previously well characterized HSST Plate 13B, an A533B class 1 steel. It was shown that the fracture toughness transition temperature measured by these Mini-CT specimens is within the range of To values that were derived from various large fracture toughness specimens. Moreover, the scatter of the fracture toughness values measured by Mini-CT specimens perfectly follows the Weibull distribution function providing additional proof for validation of this geometry for the Master Curve evaluation of rector pressure vessel steels. Moreover, the International collaborative program has been developed to extend the assessment and validation efforts to irradiated weld metal. The program is underway and involves ORNL, CRIEPI, and EPRI.

  8. Performance Assessment of Two Different Aviation CARC Coating Systems on Steel When Cadmium Plating is Eliminated (Briefing Charts)

    DTIC Science & Technology

    2006-01-25

    System Description 1 Cd Plating with MIL-PRF-23377C 1 1 15 1 1 1D Cd Plating with MIL-PRF-23377C Damaged 1 4 6 1 1 2 Unplated with MIL-PRF-23377C 80 80 80 80 ... 80 2D Unplated with MIL-PRF-23377C Damaged 7 9 48 9 8 3 Cd Plating with MIL-PRF-23377N 4 15 26 8 4 3D Cd Plating with MIL-PRF-23377N Damaged 1

  9. Multilayered Zr-C/a-C film on stainless steel 316L as bipolar plates for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Bi, Feifei; Peng, Linfa; Yi, Peiyun; Lai, Xinmin

    2016-05-01

    A multilayered zirconium-carbon/amorphous carbon (Zr-C/a-C) coating is synthesized by magnetron sputtering in order to improve the corrosion resistance and interfacial conductivity of stainless steel 316L (SS316L) as bipolar plates for proton exchange membrane fuel cells (PEMFCs). Zr-C/a-C film contains an outmost pure amorphous carbon layer and a sub zirconium containing carbon layer. Interfacial contact resistance (ICR) between carbon paper and coated SS316L decreases to 3.63 mΩ cm2 at 1.4 MPa. Potentiodynamic polarization results reveal that the corrosion potential of Zr-C/a-C coated sample is more positive than pure a-C coated sample and the current density is only 0.49 μA cm-2 at the cathode applied potential 0.6 V. Electrochemical impendence spectroscopy also indicates that multilayered Zr-C/a-C film coated SS316L has much higher charge transfer resistance than the bare sample. After potentiostatic polarization, ICR values are 3.92 mΩ cm2 and 3.82 mΩ cm2 in the simulated PEMFCs cathode and anode environment, respectively. Moreover, XPS analysis of the coated samples before and after potential holding tests shows little difference, which disclose the chemical stability of multilayered Zr-C/a-C film. Therefore, the multilayered Zr-C/a-C coating exhibits excellent performance in various aspects and is preferred for the application of stainless steel bipolar plates.

  10. An investigation of the typical corrosion parameters used to test polymer electrolyte fuel cell bipolar plate coatings, with titanium nitride coated stainless steel as a case study

    NASA Astrophysics Data System (ADS)

    Orsi, A.; Kongstein, O. E.; Hamilton, P. J.; Oedegaard, A.; Svenum, I. H.; Cooke, K.

    2015-07-01

    Stainless steel bipolar plates (BPP) for polymer electrolyte membrane fuel cells (PEMFCs) have good manufacturability, durability and low costs, but inadequate corrosion resistance and elevated interfacial contact resistance (ICR) in the fuel cell environment. Thin film coatings of titanium nitride (TiN) of 1 μm in thickness, were deposited by means of physical vapour deposition (PVD) process on to stainless steel (SS) 316L substrates and were evaluated, in a series of tests, for their level of corrosion protection and ICR. In the ex-situ corrosion tests, variables such as applied potential, experimental duration and pH of the sulphate electrolyte at 80 °C were altered. The ICR values were found to increase after exposure to greater applied potentials and electrolytes of a higher pH. In terms of experimental duration, the ICR increased most rapidly at the beginning of each experiment. It was also found that the oxidation of TiN was accelerated after exposure to electrolytes of a higher pH. When coated BPPs were incorporated into an accelerated fuel cell test, the degradation of the fuel cell cathode resembled the plates that were tested at the highest anodic potential (1.4 VSHE).

  11. Acoustic Emission tomography based on simultaneous algebraic reconstruction technique to visualize the damage source location in Q235B steel plate

    NASA Astrophysics Data System (ADS)

    Jiang, Yu; Xu, Feiyun; Xu, Bingsheng

    2015-12-01

    Acoustic Emission (AE) tomography based on Simultaneous Algebraic Reconstruction Technique (SART), which combines the traditional location algorithm with the SART algorithm by using AE events as its signal sources, is a new visualization method for inspecting and locating the internal damages in the structure. In this paper, the proposed method is applied to examine and visualize two man-made damage source locations in the Q235B steel plate to validate its effectiveness. Firstly, the Q235B steel plate with two holes specimen is fabricated and the pencil lead break (PLB) signal is taken as the exciting source for AE tomography.Secondly, A 6-step description of the SART algorithm is provided and the three dimensional(3D)image contained the damage source locations is visualized by using the proposed algorithm in terms of a locally varying wave velocity distribution. It is shown that the AE tomography based on SART has great potential in the application of structure damage detection. Finally, to further improve the quality of 3D imaging, the Median Filter and the Adaptive Median Filter are used to reduce the noises resulting from AE tomography. The experiment results indicate that Median Filter is the optimal method to remove Salt & Pepper noises.

  12. EXPERIMENTAL STUDY ON CLASSIFICATION OF LAYOUT METHODS OF A STEEL PLATE AND EFFECT OF DECREASE IN ACTING PRESSURE ON BEARING GROUND THROUGH THE CRAWLERS OF DRILL RIGS.

    NASA Astrophysics Data System (ADS)

    Hori, Tomohito; Tamate, Satoshi; Kikkawa, Naotaka; Itoh, Kazuya

    Drill rigs are large pieces of construction machinery, used to build pile foundations and improve ground stability. In recent years, there have been several reports of accidents where drill rigs have toppled over. Two potential causes for these accidents are related to drill rigs becoming unstable. One cause is structural instability, where the body is composed of a top heavy weight distribution. The other is concerned with the supporting ground. During the construction process, rig sites are excavated and overlaid by reclaimed soil. These works produce uneven surfaces, as well as a distribution of different stiffnesses in the supporting ground. In this study, we first classify layout methods of a steel plate and conduct loading tests with several layout patterns while decreasing the acting pressure on the bearing ground through the crawlers. Secondly, a series of experimental simulations using a 1/25 scale model of a drill rig are performed in a centrifuge, in order to investigate the cause of drill rig instability with motion-image sequence analysis. Finally, we discuss the optimum layout methods of the steel plate.

  13. Surface characteristic of chemically converted graphene coated low carbon steel by electro spray coating method for polymer electrolyte membrane fuel cell bipolar plate.

    PubMed

    Kim, Jungsoo; Kim, Yang Do; Nam, Dae Geun

    2013-05-01

    Graphene was coated on low carbon steel (SS400) by electro spray coating method to improve its properties of corrosion resistance and contact resistance. Exfoliated graphite was made of the graphite by chemical treatment (Chemically Converted Graphene, CCG). CCG is distributed using dispersing agent, and low carbon steel was coated with diffuse graphene solution by electro spray coating method. The structure of the CCG was analyzed using XRD and the coating layer of surface was analyzed using SEM. Analysis showed that multi-layered graphite structure was destroyed and it was transformed in to fine layers graphene structure. And the result of SEM analysis on the surface and the cross section, graphene layer was uniformly formed with 3-5 microm thickness on the surface of substrate. Corrosion resistance test was applied in the corrosive solution which is similar to the polymer electrolyte membrane fuel cell (PEMFC) stack inside. And interfacial contact resistance (ICR) test was measured to simulate the internal operating conditions of PEMFC stack. As a result of measuring corrosion resistance and contact resistance, it could be confirmed that low carbon steel coated with CCG was revealed to be more effective in terms of its applicability as PEMFC bipolar plate.

  14. Microstructure of CrMnNi Cast Steel After Explosive-Driven Flyer-Plate Impact at Room Temperature and Below

    NASA Astrophysics Data System (ADS)

    Eckner, R.; Reichel, B.; Savinykh, A. S.; Krüger, L.; Razorenov, S. V.; Garkushin, G. V.

    2016-01-01

    A low-carbon metastable austenitic CrMnNi cast steel was investigated under shock conditions in a flyer-plate impact test. The samples were impacted by aluminum flyer-plates with impact velocities of 620 ± 30 m/s. Depending on deformation temperature and strain rate, the material exhibited different deformation mechanisms (dislocation glide, martensitic transformation, and mechanical twinning), which determined the microstructural evolution and mechanical behavior. Flyer-plate impact tests were carried out at 213 K and 293 K (-60 °C and +20 °C). A soft recovered sample revealed microstructural changes directly after impact. The subsequent microstructural investigations via light-optical microscopy and scanning electron microscopy revealed that transformation-induced plasticity (TRIP effect) was the primary deformation mechanism. Moreover, it was possible to quantify the martensite volume fraction by different methods and to identify the hcp ɛ-martensite phase as an intermediate transformation stage. A decrease in temperature also increased the driving force for the martensitic transformation.

  15. BEHAVIOR OF MODEL ASPHALT PAVEMENT CONTAINING A HYDRAULIC, GRADED IRON AND STEEL SLAG BASE-COURSE UNDER REPEATED PLATE-LOADING

    NASA Astrophysics Data System (ADS)

    Yoshida, Nobuyuki; Sugisako, Yasunari

    In this paper, the dynamic response of asphalt pave ment containing a hydraulic, graded iron and steel slag (hereafter called HMS) base-course under repeated plate-loading was investigated using a model asphalt pavement and the influence of hydraulicity on th e pavement behavior was discussed. The model pavement constructed was a 4-layer system consis ting of a dense-graded asphalt mix surface layer, a dense-graded asphalt mix binder-course, a HMS base-course and a Masado (heavily-weathered granitic sand) subgrade. A repeated plate-loading test was carri ed out so as to achieve a resilient state. It is shown that surface resilient deflection decreases as curing progresses and after 90 days, the deflection becomes almost half of the initial. Large horizontal tensile strains develop at the bottoms of binder- and base-course, which decrease significantly with curing. It is indicative that HMS base-course behaves like a stiffer plate resulting in a hard-to-deflect state due to the development of hydraulicity.

  16. Cyclotriphosphazene and TiO2 reinforced nanocomposite coated on mild steel plates for antibacterial and corrosion resistance applications

    NASA Astrophysics Data System (ADS)

    Krishnadevi, Krishnamoorthy; Selvaraj, Vaithilingam

    2016-03-01

    The mild steel surface has been modified to impart anticorrosion and antibacterial properties through a dip coating method followed by thermal curing of a mixture containing amine terminated cyclotriphosphazene and functionalized titanium dioxide nanoparticles reinforced benzoxazine based cyanate ester composite (ATCP/FTiO2/Bz-CE). The corrosion resistance behavior of coating material has been investigated by electrochemical and antibacterial studies by disc diffusion method. The nanocomposites coated mild steels have displayed a good chemical stability over long immersion in a corrosive environment. The protection efficiency has found to be high for ATCP/FTiO2/Bz-CE composites, which can be used in microelectronics and marine applications.

  17. 77 FR 2032 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-13

    ... Steel Mill Co., Ltd. (DSM). The period of review (POR) is February 1, 2010, through January 31, 2011. The Department has preliminarily determined that DSM made U.S. sales at prices less than normal value... February 25, 2011, in accordance with 19 CFR 351.213(b)(2), DSM requested that the Department conduct...

  18. 75 FR 22555 - Certain Cut-to-Length Carbon-Quality Steel Plate from the Republic of Korea: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-29

    ... the Initiation Notice for review were Dongkuk Steel Mill Co., Ltd. (DSM), and Hyosung Corporation (Hyosung). On March 31, 2010, DSM withdrew its request for review of its sales of merchandise subject to... for review of DSM and Hyosung within the 90- day time limit. We received no other requests for...

  19. Influence of crack depth on the fracture toughness of reactor pressure vessel steel

    SciTech Connect

    Theiss, T.J.; Bryson, J.W.

    1991-01-01

    The Heavy Section Steel Technology Program (HSST) at Oak Ridge National Laboratory (ORNL) is investigating the influence of flaw depth on the fracture toughness of reactor pressure vessel (RPV) steel. Recently, it has been shown that, in notched beam testing, shallow cracks tend to exhibit an elevated toughness as a result of a loss of constraint at the crack tip. The loss of constraint takes place when interaction occurs between the elastic-plastic crack-tip stress field and the specimen surface nearest the crack tip. An increased shallow-crack fracture toughness is of interest to the nuclear industry because probabilistic fracture-mechanics evaluations show that shallow flaws play a dominant role in the probability of vessel failure during postulated pressurized-thermal-shock (PTS) events. Tests have been performed on beam specimens loaded in 3-point bending using unirradiated reactor pressure vessel material (A533 B). Testing has been conducted using specimens with a constant beam depth (W = 94 mm) and within the lower transition region of the toughness curve for A533 B. Test results indicate a significantly higher fracture toughness associated with the shallow flaw specimens compared to the fracture toughness determined using deep-crack (a/W = 0.5) specimens. Test data also show little influence of thickness on the fracture toughness for the current test temperature ({minus}60{degree}C). 21 refs., 5 figs., 3 tabs.

  20. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    SciTech Connect

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight-through processing

  1. A Study on the Application of Submerged Arc Welding for Thin Plate of A-Grade 3.2 Thickness Steel in Ship Structure

    NASA Astrophysics Data System (ADS)

    Lee, Jeong-Soo; Yun, Jin-Oh; Lim, Dong-Yong; Jang, Yong-Won; Kim, Bong-Joon; Oh, Chong-In

    2010-06-01

    This paper is focused on application submerged arc welding process, which offers many advantages compared to conventional CO2 welding process, for thin plate in ship structure. For this purpose, optimized welding conditions are determined according to combination of wire & flux, relationship between welding parameters, bead shapes and mechanical tests such as tensile, bend and hardness. Also finite element(FE) based numerical simulation of thermal history and welding residual stress in welded joint of A-grade 3.2 thickness steel has been checked to qualitative tendency in this paper. In conclusion our company applied to this method in work piece and it was no problem. From the result of this study, it makes substantial saving of time and manufacturing cost and raises the welding quality of product.

  2. Effects of strain-rate and pre-fatigue on tensile properties of laser welded joint of high strength steel plates

    NASA Astrophysics Data System (ADS)

    Kobayashi, H.; Daimaruya, M.; Tsuda, H.; Horikawa, K.

    2006-08-01

    The impact tensile properties of laser welded butt joints of two kinds of high strength steel plates with the tensile strength level of 590 MPa and 780 MPa (denoted by HR590 and HR780, respectively), were investigated using split Hopkinson bar tensile testing apparatus. Impact tension tests for the joint specimens pre-fatigued were also carried out to examine the effect of pre-fatigue. There were no significant effects of strain-rate and pre-fatigue on the dynamic and quasi-static tensile strength of laser welded butt joints. However, the decrease in the elongation of HR780 welded joints subjected high cycle pre-fatigue was observed only at a high strain-rate. From the observation of fracture surface, it was found that the decrease in the elongation may be caused by a number of damages due to the combination of high cycle pre-fatigue and high strain-rate.

  3. Two Dimensional Non-Linear Finite Element Analysis of Strain Energy Density in Cracked A-517 Steel Plates.

    DTIC Science & Technology

    1986-06-01

    1981 ,? . 39 S.- . . .~. . . . ... . . . . ° 15. Engineering Properties of Steel, American Society of Metals , Metals Park, Ohio, 1982. - 16. Cook, Robert... Society of Metals , Cleveland, Ohio, 1948. 6. Orowan, E., "Energy Criterion of Fracture, Welding Criterion of Fracture", Welding Research Supplement, p...P.L. Turner "Elements of the Mechanical Behavior of Solids" McGraw-Hill Book Company: New York, 1975. 5. Irwin, G.R., Fracture of Metals, American

  4. Effect of Bias Voltage on the Fatigue Life of Martensitic Stainless Steel with TiN Film Coated Using Arc Ion Plating Method

    NASA Astrophysics Data System (ADS)

    Fukui, Satoshi; Yonekura, Daisuke; Murakami, Ri-Ichi

    To investigate the effect of TiN coating on the fatigue strength of high-strength steel, four-point bending fatigue tests were carried out for martensitic stainless steel with TiN film coated using arc ion plating (AIP) method. A 2-μm-thick TiN film was deposited onto the substrate surface under bias voltage of four kinds: VB = 0, -60, -160 and -260 V. For VB = 0, -160 V and -260 V, the fatigue limit increased. The highest fatigue limit of σmax = 900 MPa was obtained for VB = -160 V. But some samples for VB = -260 V showed the decrease of fatigue limit due to film delamination during the fatigue test. For VB = -60 V, the fatigue limit was unchanged by coating. As a result of a coating property analysis, the following conclusions were obtained. Fatigue crack propagation was almost independent of the bias voltage. Fatigue crack initiated from the subsurface in the substrate and the crack initiation behavior depended on the film property of the adhesion, residual stress, elastic modulus, and the film's hardness depended on the bias voltage especially for low fatigue stress level.

  5. Temperature of Heating and Cooling of Massive, Thin, and Wedge-Shaped Plates from Hard-to-Machine Steels During Their Grinding

    NASA Astrophysics Data System (ADS)

    Dement‧ev, V. B.; Ivanova, T. N.; Dolginov, A. M.

    2017-01-01

    Grinding of flat parts occurs by solid abrasive particles due to the physicomechanical process of deformation and to the action of a process liquid at high temperatures in a zone small in volume and difficult for observation. The rate of heating and cooling depends on the change in the intensity of the heat flux and in the velocity and time of action of the heat source. A study has been made of the regularities of the influence of each of these parameters on the depth and character of structural transformations during the grinding of flat parts from hard-to-machine steels. A procedure to calculate temperature in grinding massive, thin, and wedge-shaped parts has been developed with account taken of the geometric and thermophysical parameters of the tool and the treated part, and also of cutting regimes. The procedure can be used as a constituent part in developing a system for automatic design of the technological process of grinding of flat surfaces. A relationship between the temperature in the grinding zone and the regimes of treatment has been established which makes it possible to control the quality of the surface layer of massive, thin, and wedge-shaped plates from hard-to-machine steels. The rational boundaries of shift of cutting regimes have been determined.

  6. Reporting the Fatigue Life of 316L Stainless Steel Locking Compression Plate Implants: The Role of the Femoral and Tibial Biomechanics During the Gait.

    PubMed

    Rice, Devyn; Shaat, Mohamed

    2017-10-01

    In this study, the fatigue characteristics of femoral and tibial locking compression plate (LCP) implants are determined accounting for the knee biomechanics during the gait. A biomechanical model for the kinematics and kinetics of the knee joint during the complete gait cycle is proposed. The rotations of the femur, tibia, and patella about the knee joint during the gait are determined. Moreover, the patellar-tendon force (PT), quadriceps-tendon force (QT), the tibiofemoral joint force (TFJ), and the patellofemoral joint force (PFJ) through the standard gait cycle are obtained as functions of the body weight (BW). On the basis of the derived biomechanics of the knee joint, the fatigue factors of safety along with the fatigue life of 316L stainless steel femoral and tibial LCP implants are reported as functions of the BW and bone fracture location, for the first time. The reported results reveal that 316L stainless steel LCP implants for femoral surgeries are preferred for conditions in which the bone fracture is close to the knee joint and the BW is less than 80 kg. For tibial surgeries, 316L stainless steel LCP implants can be used for conditions in which the bone fracture is close to the knee joint and the BW is less than 100 kg. This study presents a critical guide for the determination of the fatigue characteristics of LCP implants. The obtained results reveal that the fatigue analyses should be performed on the basis of the body biomechanics to guarantee accurate designs of LCP implants for femoral and tibial orthopedic surgeries.

  7. Influence of Heat Treatments on the Microstructural Evolution and Resultant Mechanical Properties in a Low Carbon Medium Mn Heavy Steel Plate

    NASA Astrophysics Data System (ADS)

    Chen, Jun; Lv, Meng-yang; Liu, Zhen-yu; Wang, Guo-dong

    2016-05-01

    In this study, the microstructural evolution and resultant mechanical properties in a low carbon medium Mn heavy steel plate were investigated in detail. The results show that the introduction of medium manganese alloy design in the heavy steel plate has been shown to achieve the outstanding combination of strength, ductility, low-temperature impact toughness, and strain hardening capacity. It has been found that the austenite phase mainly displays at martensitic lath boundaries and shows lath shape for the heat treating at 873 K (600 °C) for 1 to 10 hours or 893 K (620 °C) for 2 hours, and not all the austenite phase obeys the K-S or N-W orientation relationship with respect to abutting martensitic lath. Although the microstructure in the steel after heat treating at 873 K (600 °C) for 1 to 10 hours is similar to each other, the resultant mechanical properties are very different because the volume fraction and stability of retained austenite vary with the heat treatments. The best low-temperature impact toughness is achieved after heat treating at 873 K (600 °C) for 2 hours due to the formation of a considerable volume fraction of retained austenite with relatively high stability, but the strain hardening capacity and ductility are disappointing because of insufficient TRIP effect. Based on enhancing TRIP effect, the two methods have been suggested. One is to increase the isothermal holding temperature to 893 K (620 °C), and the other one is to prolong the isothermal holding time to 10 hours at 873 K (600 °C). The two methods can significantly increase strain hardening capacity and ductility nearly without harming low-temperature impact toughness. In addition, the stability of retained austenite has been discussed by the quantitative analysis and it has been demonstrated that the stability of retained austenite is related to the chemical composition, size, and morphology. Moreover, the isothermal holding temperature has a great effect on the stability of

  8. Annealing induced interfacial layers in niobium-clad stainless steel developed as a bipolar plate material for polymer electrolyte membrane fuel cell stacks

    SciTech Connect

    Hong, Sung Tae; Weil, K. Scott; Choi, Jung-Pyung; Bae, In-Tae; Pan, Jwo

    2010-05-01

    Niobium (Nb)-clad 304L stainless steel (SS) manufactured by cold rolling is currently under consideration for use as a bipolar plate material in polymer electrolyte membrane fuel cell (PEMFC) stacks. To make the fabrication of bipolar plates using the Nb-clad SS feasible, annealing may be necessary for the Nb-clad SS to reduce the springback induced by cold rolling. However, the annealing can develop an interfacial layer between the Nb cladding and the SS core and the interfacial layer plays a key role in the failure of the Nb-clad SS as reported earlier [JPS our work]. In this investigation, the Nb-clad SS specimens in as-rolled condition were annealed at different combinations of temperature and time. Based on the results of scanning electron microscope (SEM) analysis, an annealing process map for the Nb-clad SS was obtained. The results of SEM analysis and Transmission Electron Microscope (TEM) analysis also suggest that different interfacial layers occurred based on the given annealing conditions.

  9. Electrochemical behavior of nanocrystalline Ta/TaN multilayer on 316L stainless steel: Novel bipolar plates for proton exchange membrane fuel-cells

    NASA Astrophysics Data System (ADS)

    Alishahi, M.; Mahboubi, F.; Mousavi Khoie, S. M.; Aparicio, M.; Hübner, R.; Soldera, F.; Gago, R.

    2016-08-01

    Insufficient corrosion resistance and surface conductivity are two main issues that plague large-scale application of stainless steel (SS) bipolar plates in proton exchange membrane fuel cells (PEMFCs). This study explores the use of nanocrystalline Ta/TaN multilayer coatings to improve the electrical and electrochemical performance of polished 316L SS bipolar plates. The multilayer coatings have been deposited by (reactive) magnetron sputtering and characterized by X-ray diffraction, field-emission scanning electron microscopy and transmission electron microscopy. The electrochemical behavior of bare and coated substrates has been evaluated in simulated PEMFC working environments by potentiodynamic and potentiostatic polarization tests at ambient temperature and 80 °C. The results show that the Ta/TaN multilayer coating increases the polarization resistance of 316L SS by about 30 and 104 times at ambient and elevated temperatures, respectively. The interfacial contact resistance (ICR) shows a low value of 12 mΩ × cm2 before the potentiostatic test. This ICR is significantly lower than for the bare substrate and remains mostly unchanged after potentiostatic polarization for 14 h. In addition, the high contact angle (92°) with water for coated substrates indicates a hydrophobic character, which can improve the water management within the cell in PEMFC stacks.

  10. Organo-Chlorinated Thin Films Deposited by Atmospheric Pressure Plasma-Enhanced Chemical Vapor Deposition for Adhesion Enhancement between Rubber and Zinc-Plated Steel Monofilaments.

    PubMed

    Vandenabeele, Cédric; Bulou, Simon; Maurau, Rémy; Siffer, Frederic; Belmonte, Thierry; Choquet, Patrick

    2015-07-08

    A continuous-flow plasma process working at atmospheric pressure is developed to enhance the adhesion between a rubber compound and a zinc-plated steel monofilament, with the long-term objective to find a potential alternative to the electrolytic brass plating process, which is currently used in tire industry. For this purpose, a highly efficient tubular dielectric barrier discharge reactor is built to allow the continuous treatment of "endless" cylindrical substrates. The best treatment conditions found regarding adhesion are Ar/O2 plasma pretreatment, followed by the deposition from dichloromethane of a 75 nm-thick organo-chlorinated plasma polymerized thin film. Ar/O2 pretreatment allows the removal of organic residues, coming from drawing lubricants, and induces external growth of zinc oxide. The plasma layer has to be preferably deposited at low power to conserve sufficient hydrocarbon moieties. Surface analyses reveal the complex chemical mechanism behind the establishment of strong adhesion levels, more than five times higher after the plasma treatment. During the vulcanization step, superficial ZnO reacts with the chlorinated species of the thin film and is converted into porous and granular bump-shaped ZnwOxHyClz nanostructures. Together, rubber additives diffuse through the plasma layer and lead to the formation of zinc sulfide on the substrate surface. Hence, two distinct interfaces, rubber/thin film and thin film/substrate, are established. On the basis of these observations, hypotheses explaining the high bonding strength results are formulated.

  11. High-temperature brazing of stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Heisman, R. M.; Mitchell, M. J.

    1978-01-01

    Prevention of iron contamination of platens is eliminated by placing alumina/silica ceramic-fiber blankets between platens and carbon-steel plate. Carbon-steel plates provide rigidity and improve heat transfer.

  12. High-temperature brazing of stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Heisman, R. M.; Mitchell, M. J.

    1978-01-01

    Prevention of iron contamination of platens is eliminated by placing alumina/silica ceramic-fiber blankets between platens and carbon-steel plate. Carbon-steel plates provide rigidity and improve heat transfer.

  13. A New Electromagnetic Acoustic Transducer Design for Generating and Receiving S0 Lamb Waves in Ferromagnetic Steel Plate

    PubMed Central

    He, Jianpeng; Dixon, Steve; Hill, Samuel; Xu, Ke

    2017-01-01

    Electromagnetic acoustic transducers (EMATs) are non-contact, ultrasonic transducers that are usually kept within 5 mm from the sample surface to obtain a sufficient signal-to-noise ratio (SNR). One important issue associated with operation on a ferromagnetic plate is that the strong attraction force from the magnet can affect measurements and make scanning difficult. This paper investigates a method to generate fundamental, symmetric Lamb waves on a ferromagnetic plate. A coil-only, low-weight, generation EMAT is designed and investigated, operating at lift-offs of over 5 mm. Another design of an EMAT is investigated using a rectangular magnet with a much higher lift-off than the coil, of up to 19 mm. This results in a much lower force between the EMAT and sample, making scanning the EMAT much easier. PMID:28471377

  14. A New Electromagnetic Acoustic Transducer Design for Generating and Receiving S0 Lamb Waves in Ferromagnetic Steel Plate.

    PubMed

    He, Jianpeng; Dixon, Steve; Hill, Samuel; Xu, Ke

    2017-05-04

    Electromagnetic acoustic transducers (EMATs) are non-contact, ultrasonic transducers that are usually kept within 5 mm from the sample surface to obtain a sufficient signal-to-noise ratio (SNR). One important issue associated with operation on a ferromagnetic plate is that the strong attraction force from the magnet can affect measurements and make scanning difficult. This paper investigates a method to generate fundamental, symmetric Lamb waves on a ferromagnetic plate. A coil-only, low-weight, generation EMAT is designed and investigated, operating at lift-offs of over 5 mm. Another design of an EMAT is investigated using a rectangular magnet with a much higher lift-off than the coil, of up to 19 mm. This results in a much lower force between the EMAT and sample, making scanning the EMAT much easier.

  15. Improving the quality of rolled pipe steel products by minimizing the bending of the ends of plates

    NASA Astrophysics Data System (ADS)

    Salganik, V. M.; Chikishev, D. N.; Denisov, S. V.; Stekanov, P. A.; Shmakov, A. V.; Fomichev, A. V.

    2013-11-01

    The causes of the vertical bending of the front ends of plates during hot rolling are revealed. A finite-element mathematical model is developed to describe the state of stress of the metal in an asymmetric deformation zone with allowance for solving a temperature problem, and the model is adapted to the conditions of the 5000 rolling mill in OAO MMK. It is found that, in rolling with mismatched work roll speeds, the direction of bending of the front strip end is determined by the strip thickness and the deformation zone shape. The main cause of the bending of the front plate end at the stage of finishing stage of rolling is shown to be the difference between the roller bed level and the rolling line. New asymmetric deformation regimes are developed with allowance for the effect of the deformation zone shape on the direction of bending of the front strip end. The developed technological regimes of asymmetric rolling make it possible to decrease the mill downtime because of the bending of the breakdown bar ends and to reduce the metal volume rejected because of violated temperature regimes of the thermomechanical treatment of plates.

  16. 75 FR 10207 - Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-03-05

    ... manganese, or 1.50 percent of silicon, or 1.00 percent of copper, or 0.50 percent of aluminum, or 1.25... bearing steels; (7) tool steels; and (8) silicon manganese steel or silicon electric steel. Imports...

  17. Corrosion fatigue behavior of low alloy steels under simulated BWR coolant conditions

    NASA Astrophysics Data System (ADS)

    Huang, J. Y.; Young, M. C.; Jeng, S. L.; Yeh, J. J.; Huang, J. S.; Kuo, R. C.

    2010-10-01

    The corrosion fatigue crack growth behavior of A533 and A508 low alloy steels under simulated boiling water reactor (BWR) coolant conditions was studied. Corrosion fatigue crack growth rates of A533B3 and A508 cl. 3 steels were significantly affected by the steel sulfur content, loading frequency and dissolved oxygen content of water environments. The data points outside the bound of Eason's model could be attributed to the low frequency, higher steel sulfur content and high dissolved oxygen in water environments. The sulfur dissolved in the water environment from the higher-sulfur steels was sufficiently concentrated to acidify the crack tip chemistry even in the hydrogen water chemistry (HWC). Therefore, nitrogenated or HWC water showed little or no beneficiary effect on the high-sulfur steels. For the steel specimens of the same sulfur level, their corrosion fatigue crack growth rates were comparable in different orientations, which could be related to the exposure of fresh sulfides to the water environment. The percentages of sulfides per unit area, by quantitative metallography, were comparable for the steel specimens of both orientations. When the steel sulfur content was decreased to a critical sulfur content 0.005 wt.%, the crack growth rates decreased remarkably.

  18. A Study on the compensation margin on butt welding joint of Large Steel plates during Shipbuilding construction.

    NASA Astrophysics Data System (ADS)

    Kim, J.; Jeong, H.; Ji, M.; Jeong, K.; Yun, C.; Lee, J.; Chung, H.

    2015-09-01

    This paper examines the characteristics of butt welding joint shrinkage for shipbuilding and marine structures main plate. The shrinkage strain of butt welding joint which is caused by the process of heat input and cooling, results in the difference between dimensions of the actual parent metal and the dimensions of design. This, in turn, leads to poor quality in the production of ship blocks and reworking through period of correction brings about impediment on improvement of productivity. Through experiments on butt welding joint's shrinkage strain on large structures main plate, the deformation of welding residual stress in the form of I, Y, V was obtained. In addition, the results of experiments indicate that there is limited range of shrinkage in the range of 1 ∼ 2 mm in 11t ∼ 21.5t thickness and the effect of heat transfer of weld appears to be limited within 1000 mm based on one side of seam line so there was limited impact of weight of parent metal on the shrinkage. Finally, it has been learned that Shrinkage margin needs to be applied differently based on groove phenomenon in the design phase in order to minimize shrinkage.

  19. Brazing titanium to stainless steel

    NASA Technical Reports Server (NTRS)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  20. Potentiodynamic studies of Ni-P-TiO2 nano-composited coating on the mild steel deposited by electroless plating method

    NASA Astrophysics Data System (ADS)

    Uttam, Vibha; Duchaniya, R. K.

    2016-05-01

    Now a days, corrosion studies are important for reducing the wastage of metals. The importance of corrosion studies is two folds i.e. first is economic, including the reduction of material losses resulting from the wasting away or sudden failure of materials and second is conservation Electroless process is an autocatalytic reduction method in which metallic ions are reduced in the solution. Nanocomposite coatings of Ni-P-TiO2 on mild steel are deposited by varying volume of TiO2 nano-powder by electroless method from Ni-P plating bath containing Nickel Sulphate as a source of nickel ions, sodium hypophosphite as the reducing agent, lactic acid as a complexing agents and TiO2 nano powder. Electroless Ni-P-TiO2 coating have been widely used in the chemical process industries, mechanical industries, electronic industries and chloroalkali industries due to their excellent corrosion with mechanical properties. In the present work, deposition of Ni-P alloy coating and Ni-P-TiO2 nanocomposited coatings were done on the mild steel and corrosion properties were studied with Potentio-dynamic polarization measurements method in 3.5 wt% sodium chloride solution. It showed in the experiments that Ni-P-TiO2 nanocomposited coating has better corrosion resistance as comparedthan Ni-P alloy coating. Morphological studies were done by field emission scanning electron microscopy (FESEM), energy-dispersive analysis of X-ray (EDAX) and X-ray diffraction (XRD). These studies confirmed the deposition of Ni-P alloy coating and Ni-P-TiO2 nanocomposited coating.

  1. Potentiodynamic studies of Ni-P-TiO{sub 2} nano-composited coating on the mild steel deposited by electroless plating method

    SciTech Connect

    Uttam, Vibha Duchaniya, R. K.

    2016-05-06

    Now a days, corrosion studies are important for reducing the wastage of metals. The importance of corrosion studies is two folds i.e. first is economic, including the reduction of material losses resulting from the wasting away or sudden failure of materials and second is conservation Electroless process is an autocatalytic reduction method in which metallic ions are reduced in the solution. Nanocomposite coatings of Ni-P-TiO{sub 2} on mild steel are deposited by varying volume of TiO{sub 2} nano-powder by electroless method from Ni-P plating bath containing Nickel Sulphate as a source of nickel ions, sodium hypophosphite as the reducing agent, lactic acid as a complexing agents and TiO{sub 2} nano powder. Electroless Ni-P-TiO{sub 2} coating have been widely used in the chemical process industries, mechanical industries, electronic industries and chloroalkali industries due to their excellent corrosion with mechanical properties. In the present work, deposition of Ni-P alloy coating and Ni-P-TiO{sub 2} nanocomposited coatings were done on the mild steel and corrosion properties were studied with Potentio-dynamic polarization measurements method in 3.5 wt% sodium chloride solution. It showed in the experiments that Ni-P-TiO{sub 2} nanocomposited coating has better corrosion resistance as comparedthan Ni-P alloy coating. Morphological studies were done by field emission scanning electron microscopy (FESEM), energy–dispersive analysis of X-ray (EDAX) and X-ray diffraction (XRD). These studies confirmed the deposition of Ni-P alloy coating and Ni-P-TiO{sub 2} nanocomposited coating.

  2. An Approach to Maximize Weld Penetration During TIG Welding of P91 Steel Plates by Utilizing Image Processing and Taguchi Orthogonal Array

    NASA Astrophysics Data System (ADS)

    Singh, Akhilesh Kumar; Debnath, Tapas; Dey, Vidyut; Rai, Ram Naresh

    2016-06-01

    P-91 is modified 9Cr-1Mo steel. Fabricated structures and components of P-91 has a lot of application in power and chemical industry owing to its excellent properties like high temperature stress corrosion resistance, less susceptibility to thermal fatigue at high operating temperatures. The weld quality and surface finish of fabricated structure of P91 is very good when welded by Tungsten Inert Gas welding (TIG). However, the process has its limitation regarding weld penetration. The success of a welding process lies in fabricating with such a combination of parameters that gives maximum weld penetration and minimum weld width. To carry out an investigation on the effect of the autogenous TIG welding parameters on weld penetration and weld width, bead-on-plate welds were carried on P91 plates of thickness 6 mm in accordance to a Taguchi L9 design. Welding current, welding speed and gas flow rate were the three control variables in the investigation. After autogenous (TIG) welding, the dimension of the weld width, weld penetration and weld area were successfully measured by an image analysis technique developed for the study. The maximum error for the measured dimensions of the weld width, penetration and area with the developed image analysis technique was only 2 % compared to the measurements of Leica-Q-Win-V3 software installed in optical microscope. The measurements with the developed software, unlike the measurements under a microscope, required least human intervention. An Analysis of Variance (ANOVA) confirms the significance of the selected parameters. Thereafter, Taguchi's method was successfully used to trade-off between maximum penetration and minimum weld width while keeping the weld area at a minimum.

  3. An Approach to Maximize Weld Penetration During TIG Welding of P91 Steel Plates by Utilizing Image Processing and Taguchi Orthogonal Array

    NASA Astrophysics Data System (ADS)

    Singh, Akhilesh Kumar; Debnath, Tapas; Dey, Vidyut; Rai, Ram Naresh

    2017-10-01

    P-91 is modified 9Cr-1Mo steel. Fabricated structures and components of P-91 has a lot of application in power and chemical industry owing to its excellent properties like high temperature stress corrosion resistance, less susceptibility to thermal fatigue at high operating temperatures. The weld quality and surface finish of fabricated structure of P91 is very good when welded by Tungsten Inert Gas welding (TIG). However, the process has its limitation regarding weld penetration. The success of a welding process lies in fabricating with such a combination of parameters that gives maximum weld penetration and minimum weld width. To carry out an investigation on the effect of the autogenous TIG welding parameters on weld penetration and weld width, bead-on-plate welds were carried on P91 plates of thickness 6 mm in accordance to a Taguchi L9 design. Welding current, welding speed and gas flow rate were the three control variables in the investigation. After autogenous (TIG) welding, the dimension of the weld width, weld penetration and weld area were successfully measured by an image analysis technique developed for the study. The maximum error for the measured dimensions of the weld width, penetration and area with the developed image analysis technique was only 2 % compared to the measurements of Leica-Q-Win-V3 software installed in optical microscope. The measurements with the developed software, unlike the measurements under a microscope, required least human intervention. An Analysis of Variance (ANOVA) confirms the significance of the selected parameters. Thereafter, Taguchi's method was successfully used to trade-off between maximum penetration and minimum weld width while keeping the weld area at a minimum.

  4. A computational study of segmented tungsten rod penetration into a thick steel target plate at high velocities

    NASA Astrophysics Data System (ADS)

    Presnell, Michael B.; Rajendran, A. M.

    2012-03-01

    This paper presents results from numerical simulations of a configuration in which a tungsten heavy alloy SRP penetrates a thick RHA 4340 steel at 2.6 km/s using the 2006 version of the Lagrangian finite element code EPIC. Penetration experimental data show improved penetration efficiency by the segmented projectiles when compared to monolithic (single solid rod) projectiles. For SRP with an aspect ratio (L/D) = 1/8, a loss in penetration efficiency was seen upon successive segment impacts. The projectile configuration considered in this study was collinear impacts of eight successive discs which measured 2mm in thickness and 16mm in diameter. The EPIC simulations considered a range of parameters that influenced the Depth of Penetration (DOP) including element-particle conversion, spacing and number of segments, failure criteria, impact velocity, and mesh resolution. The EPIC results are also compared with open-literature DOP data from simulations using an Eulerian finite element code, AUTODYN for a similar configuration. In addition, the effects of back-flowing ejecta generated by the impact of first segment on the penetration processes of subsequent segments were studied in details. An alternate SRP design is proposed in this paper to alleviate the ejecta problem.

  5. Cyclic-Tension Fatigue Behavior in a SS400 Steel Plate Studied Using Ultrasonic Linear and Nonlinear Techniques

    NASA Astrophysics Data System (ADS)

    Yamagishi, Hideki; Fukuhara, Mikio

    2015-11-01

    Three acoustic probe configurations were used to assess cyclic-tension fatigue in SS400 steel at room temperature via a diffracted horizontally polarized shear wave (SH) transmission method. Linear analysis of the propagation time and amplitude of shear and longitudinal waves with fatigue progression revealed that the linear behavior was governed by residual stress, attributed to the acoustoelastic effect. Specifically, the propagation time of the shear waves increased and the wave amplitude decreased with fatigue progression. Our results also revealed that the propagation paths of the waves became deeper with progressive fatigue. Additionally, when the probe angle was optimized for diffraction, the estimated change in the length prior to fatigue breakage was 0.61 pct. Nonlinear analysis results revealed that second harmonic β-parameters increased as fatigue progressed, up to ~800 pct for the optimal frequency configuration; this was attributed to an increase in the number of dislocation-associated viscoelastic effects. The proposed approach shows great potential for nondestructive evaluation of metal fatigue via parameter analysis of residual stress and dislocation variations.

  6. Effects of specimen thickness and side-groove on fracture toughness of JN1 austenitic stainless steel rolled plate at liquid helium temperature

    SciTech Connect

    Shindo, Y.; Horiguchi, K.; Kobori, T.

    1997-06-01

    In order to evaluate the fracture toughness (J{sub IC}) of JN1 austenitic stainless steel rolled plate, we performed elastic-plastic fracture toughness tests with standard and modified compact tension specimens at liquid helium temperature. These tests were conducted in accordance with ASTM standards E813-81 and E813-87 for determining J{sub IC} using the unloading compliance method to monitor crack growth. The effects of specimen thickness and side-groove on J{sub IC} and tearing modulus (T{sub mat}) are reported. The final value of physical crack extension was taken as the average of nine measurements using an optical microscope. Fracture surfaces were examined by scanning electron microscopy (SEM) to verify the failure mechanisms. The effects of crack tunneling on the determination of J-integral resistance curves and valid J{sub IC} values, and a difference between ASTM standards E813-81 and E813-87 are also discussed.

  7. Effect of B2O3 containing fluxes on the microstructure and mechanical properties in submerged arc welded mild steel plates

    NASA Astrophysics Data System (ADS)

    Gupta, P.; Roy, J.; Rai, R. N.; Prasada Rao, A. K.; Saha, S. C.

    2016-02-01

    This paper represents a study on the effect of B2O3 additions in fluxes on the microstructure and mechanical properties of the weld metal formed during Submerged Arc Welding of Mild Steel plates. Five fluxes with about 2.5, 5, 7.5, 10 and 12.5% B2O3 were used with a low carbon electrode. Welding process parameters were kept constant for all the conditions. The microstructure of weld metal for each flux consisted mainly of acicular ferrite, polygonal ferrite, grain boundary ferrites and equiaxed pearlite. It was noted that the Vicker's hardness value was a function of boron content and shows a mixed trend. Impact Energy and Tensile Strength were increased with the increase in boron content in welds this can be attributed to relation with the higher acicular ferrite percentage. However an optimum level of toughness and tensile strength was available with 7.5% and 5% of B2O3 respectively. A qualitative comparison has also be done with fresh flux by means of full metallography and mechanically.

  8. High Nitrogen Stainless Steel

    DTIC Science & Technology

    2011-07-19

    Hydrogen Embrittlement in Steel by the Increment Loading Technique. Fractography: After the stress-life fatigue tests, the fracture surface morphology...study was conducted to clarify the mechanical properties and stress corrosion cracking (SCC) resistance of high nitrogen stainless steel (HNSS) plates...Corrosion Cracking 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT 18. NUMBER OF PAGES 19a. NAME OF RESPONSIBLE PERSON

  9. CALUTRON FACE PLATE

    DOEpatents

    Brobeck, W.M.

    1959-08-25

    The construction of a removable cover plate for a calutron tank is described. The plate is fabricated of a rectangular frame member to which is welded a bowed or dished plate of thin steel, reinforced with transverse stiffening ribs. When the tank is placed between the poles of a magnet, the plate may be pivoted away from the tank and magnet and is adapted to support the ion separation mechanism secured to its inner side as well as the vacuum load within the tank.

  10. Magnetic properties of a highly neutron-irradiated nuclear reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Kobayashi, S.; Gillemot, F.; Horváth, Á.; Székely, R.

    2012-02-01

    We report results of minor B- H loop measurements on a highly neutron-irradiated A533B-type reactor pressure vessel steel. A minor-loop coefficient, which is a sensitive indicator of internal stress, changes with neutron fluence, but depends on relative orientation to the rolling direction in the low fluence regime. At a higher fluence of ˜10 × 10 23 m -2, on the other hand, an anomalous increase of the coefficient was detected irrespective of the orientation. The results were interpreted as due to competing irradiation mechanisms of the formation of Cu-rich precipitates, recovery process, and the formation of late-blooming Mn-Ni-Si-rich clusters.

  11. Development of the magnescope as an instrument for in situ evaluation of steel components of nuclear systems

    SciTech Connect

    Jiles, D.C.; Bi, Y.; Biner, S.B.

    1997-08-01

    Fatigue damage causes continuous, cumulative microstructural changes in materials and the magnetic properties of steels are sensitive to these microstructural changes. The work therefore focused on the relationship between fatigue damage and the measured magnetic properties of different steels under a variety of fatigue conditions. The project also investigated the feasibility and applicability of magnetic inspection techniques for non-destructive evaluation of fatigue damage. From the results of a series of fatigue tests, conducted on different steels under both low-cycle and high-cycle fatigue conditions, the magnetic properties, such as coercivity, remanence and Barkhausen effect, were found to change systematically with fatigue damage. The magnetic properties showed significant changes, especially during early stage of the fatigue and also at the end of the fatigue lifetime. An approximately linear relationship between the mechanical modulus and magnetic remanence was observed and was explained by a model developed in this study to describe the dynamic changes in magnetic and mechanical properties. The results of this research demonstrated that magnetic measurements are suitable for non-destructive evaluation of fatigue damage in steels such as A533B steel and Cr-Mo steels. The magnetic measurement techniques have been incorporated into instrumentation for in-situ evaluation of steel structures and components.

  12. Nondestructive characterization of embrittlement in reactor pressure vessel steels -- A feasibility study

    SciTech Connect

    McHenry, H.I.; Alers, G.A.

    1998-03-01

    The Nuclear Regulatory Commission recently initiated a study by NIST to assess the feasibility of using physical-property measurements for evaluating radiation embrittlement in reactor pressure vessel (RPV) steels. Ultrasonic and magnetic measurements provide the most promising approaches for nondestructive characterization of RPV steels because elastic waves and magnetic fields can sense the microstructural changes that embrittle materials. The microstructural changes of particular interest are copper precipitation hardening, which is the likely cause of radiation embrittlement in RPV steels, and the loss of dislocation mobility that is an attribute of the ductile-to-brittle transition. Measurements were made on a 1% copper steel, ASTM grade A710, in the annealed, peak-aged and overaged conditions, and on an RPV steel, ASTM grade A533B. Nonlinear ultrasonic and micromagnetic techniques were the most promising measures of precipitation hardening. Ultrasonic velocity measurements and the magnetic properties associated with hysteresis-loop measurements were not particularly sensitive to either precipitation hardening or the ductile-to-brittle transition. Measurements of internal friction using trapped ultrasonic resonance modes detected energy losses due to the motion of pinned dislocations; however, the ultrasonic attenuation associated with these measurements was small compared to the attenuation caused by beam spreading that would occur in conventional ultrasonic testing of RPVs.

  13. Standarized performance tests of collectors of solar thermal energy: A steel flat-plate collector with two transparent covers and a proprietary coating

    NASA Technical Reports Server (NTRS)

    1976-01-01

    Basic test results of a flat-plate solar collector whose performance was determined in the NASA-Lewis solar simulator are given. The collector was tested over ranges of inlet temperature and flux level.

  14. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    NASA Astrophysics Data System (ADS)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  15. MINOS Detector Steel Magnetic Measurements

    SciTech Connect

    Robert C. Trendler and Walter F. Jaskierny

    1999-03-03

    Magnetic measurements were made on one steel plate of the MINOS far detector. The conventionally used technique of measuring sense coil voltage induced by step changes in excitation current voltage was successful in providing stable, repeatable measurements. Measurements were made at several locations on the steel and the results are presented.

  16. Ballistics Tests of Fibrous Concrete Dome and Plate Specimens

    DTIC Science & Technology

    1976-04-01

    x 0.22 x 1 in. chopped steel fibers from U.S. Steel. KG denotes 1 in. fiberglass fibers from Owens - Corning . Table 3 Dome Test Results Test Fiber...1 in. drawn steel fibers Innii National Standard. FG denotes fiberglass fibers from Owens - Corning . Table 4b 30-Callber Machine Gun Plate Teat...drawn steel fibers from National Standard. FG denotes fiberglass fibers from Owens - Corning . { ♦ Tabk4c 45-Callbcr Pbtol Plate Teat Reantti lypeof

  17. Comparison of BR3 surveillance and vessel plates to the surrogate plates representative of the Yankee Rowe PWR vessel

    SciTech Connect

    Fabry, A.; Chaouadi, R.; Puzzolante, J.L.; Van de Velde, J.; Biemiller, E.C.; Rosinski, S.T.; Carter, R.G.

    1999-10-01

    The sister pressure vessels at the BR3 and Yankee Rowe PWR plants were operated at lower-than-usual temperature ({approx}260 C) and their plates were austenitized at higher-than-usual temperature ({approx}970 C) -- a heat treatment leading to a coarser microstructure than is typical for the fine grain plates considered in development of USNRC Regulatory Guide 1.99. The surveillance programs provided by Westinghouse for the two plants were limited to the same A302-B plate representative of the Rowe vessel upper shell plate; this material displayed outlier behavior characterized by a 41J. Charpy-V Notch shift significantly larger than predicted by Regulatory Guide 1.99. Because lower irradiation temperature and nickel alloying are generally considered detrimental to irradiation sensitivity, there was a major concern that the nickel-modified lower Rowe plate and the nickel-modified BR3 plate may become too embrittled to satisfy the toughness requirements embodied in the PTS screening criterion. This paper compares three complementary studies undertaken to clarify these uncertainties: (1) The accelerated irradiation and test program launched in 1990 by Yankee Atomic Electric Company using typical vessel plate materials containing 0.24% copper at two nickel levels: YA1, 0.63% (A533-B) and YA9, 0.19% (A302-B). These were heat-treated to produce the coarse and fine grain microstructures representative of the Yankee/BR3 and the Regulatory Guide plates, respectively; (2) The BR3 surveillance and vessel testing program; this vessel was wet-annealed in 1984, relicensed for operation till the plant shutdown in 1987, and was trepanned in early 1995; (3) The accelerated irradiations in the Belgian test reactor BR2 of the Yankee coarse grain plates YA1 and YA9 together with BR3 vessel specimens extracted at nozzle elevation, a location with negligible radiation exposure. It is contended that the PTS screening criterion was never attained by the BR3 and Rowe plates, and that the

  18. 1. WEST END OF ROOF MONITOR OF THE 160' PLATE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. WEST END OF ROOF MONITOR OF THE 160' PLATE MILL SHIPPING BUILDING. Jet Lowe, Photographer, 1989. - U.S. Steel Homestead Works, 160" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  19. 10. SCALEBREAKER FOR THE 160' PLATE MILL. DELIVERY ROLL TABLE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. SCALEBREAKER FOR THE 160' PLATE MILL. DELIVERY ROLL TABLE (ON THE RIGHT) WAS PAINTED BRIGHT YELLOW JUST BEFORE PHOTOGRAPH WAS TAKEN. - U.S. Steel Homestead Works, 160" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  20. Summary of HSST wide-plate crack-arrest tests and analyses

    SciTech Connect

    Naus, D.J.; Bass, B.R.; Keeney-Walker, J.; Fields, R.J.; deWit, R.; Low, S.R. III

    1987-01-01

    Eleven wide-plate crack-arrest tests have been completed to date, seven utilizing specimens fabricated from A533B class 1 material (WP-1 series), and four fabricated from a low upper-shelf base material (WP-2 series). With the exception of one test in the WP-1 series and two tests in the WP-2 series which utilized 152-mm-thick specimens, each test utilized a single-edge notched (SEN) plate specimen 1 by 1 by 0.1 m that was subjected to a linear thermal gradient along the plane of crack propagation. Test results exhibit an increase in crack-arrest toughness with temperature, with the rate of increase becoming greater as the temperature increases. When the wide-plate test results are combined with other large-specimen results (Japanese ESSO, thermal-shock experiments and pressurized-thermal-shock experiments), the data show a consistent trend in which the K/sub Ia/ data extends above the limit provided in ASME Section XI.

  1. Comparison of Residual Stress Distributions of Similar and Dissimilar Thick Butt-Weld Plates

    NASA Astrophysics Data System (ADS)

    Suzuki, Hiroshi; Katsuyama, Jinya; Morii, Yukio

    Residual stress distributions of 35 mm thick dissimilar metal butt-weld between A533B ferritic steel and Type 304 austenitic stainless steel (304SS) with Ni alloy welds and similar metal butt-weld of 304SS were measured using neutron diffraction. Effects of differences in thermal expansion coefficients (CTEs) and material strengths on the weld residual stress distributions were discussed by comparison of the residual stress distributions between the similar and dissimilar metal butt-welds. Residual stresses in the similar metal butt-weld exhibited typical distributions found in a thick butt-weld and they were distributed symmetrically on either side of the weld line. Meanwhile, asymmetric residual stress distributions were observed near the root of the dissimilar metal butt-weld, which was caused by differences in CTEs and yield strengths among both parent materials and weld metals. Transverse residual stress distribution of the dissimilar metal butt-weld was similar trend to that of the similar metal butt-weld, since effect of difference in CTEs were negligible, while magnitude of the transverse residual stress near the root depended on the yield strengths of each metal. In contrast, the normal and longitudinal residual stresses in the dissimilar metal butt-weld distributed asymmetrically on either side of weld line due to influence of differences in CTEs.

  2. Feasibility of Underwater Friction Stir Welding of Hardenable Alloy Steel

    DTIC Science & Technology

    2010-12-01

    bead-on-plate FSW traverses, approximately 64 inches (1.6 m) in total length, on 0.25 inch (6.4 mm) thick plates of a hardenable alloy steel . The...base plate. Based on preliminary findings, FSW of hardenable alloy steel is a feasible process and should be further researched and refined. 15...v ABSTRACT The objective of this thesis is to determine whether friction stir welding ( FSW ) is a feasible welding process for steels in an

  3. Stainless steel mesh-acrylic cranioplasty.

    PubMed

    Tysvaer, A T; Hovind, K H

    1977-03-01

    Twenty-four steel mesh-acrylic plates have been used for repair of skull defects in 1970-73. Three plates had to be removed due to complications, two due to infection and one due to an allergic reaction. The plate is easy to mould, strong, and light. The cosmetic results are excellent.

  4. Plate motion

    SciTech Connect

    Gordon, R.G. )

    1991-01-01

    The motion of tectonic plates on the earth is characterized in a critical review of U.S. research from the period 1987-1990. Topics addressed include the NUVEL-1 global model of current plate motions, diffuse plate boundaries and the oceanic lithosphere, the relation between plate motions and distributed deformations, accelerations and the steadiness of plate motions, the distribution of current Pacific-North America motion across western North America and its margin, plate reconstructions and their uncertainties, hotspots, and plate dynamics. A comprehensive bibliography is provided. 126 refs.

  5. Influence of elastomeric seal plate surface chemistry on interface integrity in biofouling-prone systems: Evaluation of a hydrophobic "easy-release" silicone-epoxy coating for maintaining water seal integrity of a sliding neoprene/steel interface

    NASA Astrophysics Data System (ADS)

    Andolina, Vincent L.

    The scientific hypothesis of this work is that modulation of the properties of hard materials to exhibit abrasion-reducing and low-energy surfaces will extend the functional lifetimes of elastomeric seals pressed against them in abrasive underwater systems. The initial motivation of this work was to correct a problem noted in the leaking of seals at major hydropower generating facilities subject to fouling by abrasive zebra mussel shells and extensive corrosion. Similar biofouling-influenced problems can develop at seals in medical devices and appliances from regulators in anesthetic machines and SCUBA diving oxygen supply units to autoclave door seals, injection syringe gaskets, medical pumps, drug delivery components, and feeding devices, as well as in food handling equipment like pasteurizers and transfer lines. Maritime and many other heavy industrial seal interfaces could also benefit from this coating system. Little prior work has been done to elucidate the relationship of seal plate surface properties to the friction and wear of elastomeric seals during sliding contacts of these articulating materials, or to examine the secondary influence of mineralized debris within the contacting interfaces. This investigation utilized the seal materials relevant to the hydropower application---neoprene elastomer against carbon steel---with and without the application of a silicone-epoxy coating (WearlonRTM 2020.98) selected for its wear-resistance, hydrophobicity, and "easy-release" capabilities against biological fouling debris present in actual field use. Analytical techniques applied to these materials before and after wear-producing processes included comprehensive Contact Angle measurements for Critical Surface Tension (CA-CST) determination, Scanning Electron Microscopic inspections, together with Energy Dispersive X-ray Spectroscopy (SEM-EDS) and X-Ray Fluorescence (XRF) measurements for determination of surface texture and inorganic composition, Multiple

  6. 19. VIEW OF THE PLATING BATHS AND CONTROL PANELS. GOLD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. VIEW OF THE PLATING BATHS AND CONTROL PANELS. GOLD AND SILVER WERE AMONG THE MATERIALS PLATED ONTO PARTS MADE OF COPPER, STAINLESS STEEL AND STEEL. (11/15/89) - Rocky Flats Plant, Non-Nuclear Production Facility, South of Cottonwood Avenue, west of Seventh Avenue & east of Building 460, Golden, Jefferson County, CO

  7. Nitrided Metallic Bipolar Plates

    SciTech Connect

    Brady, Michael P; Tortorelli, Peter F; Pihl, Josh A; Toops, Todd J; More, Karren Leslie; Meyer III, Harry M; Vitek, John Michael; Wang, Heli; Turner, John; Wilson, Mahlon; Garzon, Fernando; Rockward, Tommy; Connors, Dan; Rakowski, Jim; Gervasio, Don

    2008-01-01

    The objectives are: (1) Develop and optimize stainless steel alloys amenable to formation of a protective Cr-nitride surface by gas nitridation, at a sufficiently low cost to meet DOE targets and with sufficient ductility to permit manufacture by stamping. (2) Demonstrate capability of nitridation to yield high-quality stainless steel bipolar plates from thin stamped alloy foils (no significant stamped foil warping or embrittlement). (3) Demonstrate single-cell fuel cell performance of stamped and nitrided alloy foils equivalent to that of machined graphite plates of the same flow-field design ({approx}750-1,000 h, cyclic conditions, to include quantification of metal ion contamination of the membrane electrode assembly [MEA] and contact resistance increase attributable to the bipolar plates). (4) Demonstrate potential for adoption in automotive fuel cell stacks. Thin stamped metallic bipolar plates offer the potential for (1) significantly lower cost than currently-used machined graphite bipolar plates, (2) reduced weight/volume, and (3) better performance and amenability to high volume manufacture than developmental polymer/carbon fiber and graphite composite bipolar plates. However, most metals exhibit inadequate corrosion resistance in proton exchange membrane fuel cell (PEMFC) environments. This behavior leads to high electrical resistance due to the formation of surface oxides and/or contamination of the MEA by metallic ions, both of which can significantly degrade fuel cell performance. Metal nitrides offer electrical conductivities up to an order of magnitude greater than that of graphite and are highly corrosion resistant. Unfortunately, most conventional coating methods (for metal nitrides) are too expensive for PEMFC stack commercialization or tend to leave pinhole defects, which result in accelerated local corrosion and unacceptable performance.

  8. Nondestructive evaluation of neutron irradiation embrittlement for reactor vessel steel by magnetomechanical acoustic emission technique

    SciTech Connect

    Maeda, Noriyoshi; Yamaguchi, Atsunori; Saito, Kiyoshi; Hirasawa, Taiji; Komura, Ichiroh; Chujou, Noriyuki

    1999-10-01

    A modified magnetomechanical acoustic emission (MAE) technique denoted Pulse MAE, in which the magnetizing current has a rectangular wave form, was developed as an NDE technique. Its applicability to the radiation damage for reactor pressure vessel steel was evaluated. The reactor pressure vessel steel A533B base metal and weld metal were irradiated to the two fluence levels: 5 {times} 10{sup 22} and 3 {times} 10{sup 23} n/m{sup 2} at 288 C. One side of the specimen was electropolished after irradiation. Pulse MAE signals were measured with a 350 kHz resonance frequency AE sensor at the moment when the magnetizing voltage is applied from zero to the set-up value abruptly. The AE signals were analyzed and the peak voltage Vp was determined for the measuring parameter. The peak voltage Vp showed the tendency to increase monotonically with increasing neutron fluence. The relationship between the Vp and mechanical properties such as yield stress, tensile strength and Charpy transition temperature were also obtained. The Pulse MAE technique proved to have the possibility to detect and evaluate the neutron irradiation embrittlement. The potential of the Pulse MAE as an effective NDE technique and applicability to the actual components are discussed.

  9. Concomitant formation of different nature clusters and hardening in reactor pressure vessel steels irradiated by heavy ions

    NASA Astrophysics Data System (ADS)

    Fujii, K.; Fukuya, K.; Hojo, T.

    2013-11-01

    Specimens of A533B steels containing 0.04, 0.09 and 0.21 wt%Cu were irradiated at 290 °C to 3 dpa with 3 MeV Fe ions and subjected to atom probe analyses, transmission electron microscopy observations and hardness measurements. The atom probe analysis results showed that two types of solute clusters were formed: Cu-enriched clusters containing Mn, Ni and Si atoms as irradiation-enhanced solute atom clusters and Mn/Ni/Si-enriched clusters as irradiation-induced solute atom clusters. Both cluster types occurred in the highest Cu-content steel and the ratio of Mn/Ni/Si-enriched clusters to Cu-enriched clusters increased with irradiation doses. It was confirmed that the cluster formation was a key factor in the microstructure evolution until the high dose irradiation was reached even in the low Cu content steels though the dislocation loops with much lower density than that of the clusters were observed as matrix damage. The difference in the hardening efficiency due to the difference in the nature of the clusters was small. The irradiation-induced clustering of undersized Si atoms suggested that a clustering driving force other than vacancy-driven diffusion, probably an interstitial mechanism, may become important at higher dose rates.

  10. Evaluation of brush plated alloys as substitutes for tank plated hard chromium

    SciTech Connect

    Durham, H.B.; Hooper, A.M.

    1995-11-01

    This paper summarizes results obtained from a test program conducted in cooperation with Tinker Air Force Base (TAFB) in 1993 for the purpose of evaluating the potential of using brush plated alloys as replacements for tank plated hard chromium which is used in the overhaul of jet engines. Tank plating is energy expensive and generates waste products in several of the plating steps. Test specimens used in this study were fabricated from carbon steel, chromium-based stainless steel, and nickel-based stainless steel. Baseline specimens were tank plated with hard chromium or with a soft nickel capped with hard chromium. The specimens were tested for fatigue, thickness, microhardness, Taber wear, and Falex pin and vee block wear. All test were conducted in accordance with standard procedures of the American Society for Testing and Materials (ASTM). Test results obtained from the baseline specimens were compared with those obtained from specimens which had been coated with the three brush plated layered alloy solutions used in this evaluation. Results of this study show that brush plated alloy coatings appear promising as alternatives to tank plated hard chromium. Some data quality problems were encountered during testing, so at this time, definitive statements concerning the use of brush plating alloys as an acceptable alternative to tank plated hard chromium in critical TAFB maintenance, cannot be made. Although these tests results are not positive for TAFB`s operation, users of hard chromium tank plating with less critical applications may find brush plated coatings a suitable alternative. 1 ref.

  11. Development of ion-plated aluminide diffusion coatings for thermal cyclic oxidation and hot corrosion protection of a nickel-based superalloy and a stainless steel

    NASA Astrophysics Data System (ADS)

    Elsawy, Abdel Raouf

    This project was carried out at the University of Toronto and Cametoid Ltd of Whitby, Ontario. Ohno continuous casting; a novel net shape casting technique, was used to generate, Al-Y, Al-Ce, Al-La, and Al-Si-Y, in form of 1.6 to 1.7 mm diameter alloy wires. These alloy wires exhibited suitable properties for use as feed materials to an Ion Vapor Deposition facility. The deposition parameters were optimized to provide coatings with a compact and cohesive columnar structure with reduced porosity and diffusion barriers that were essential to ensure the success of the diffusion process in the subsequent stage. Solid-state diffusion heat treatment processes were developed in order to form the stable aluminide phases, AlNi and FeAl, on IN738 and S310 substrates, respectively. Experiments simulating the coating service conditions and environments encountered during the prospective aerospace and fuel cell applications were conducted to evaluate the performance of each aluminide coating developed during this study. Thermal cyclic oxidation and molten sulfate corrosion studies were performed on coated IN738 pins at 1050°C and 900°C, respectively, simulating the service environment of turbine engine blades and other hot section components. Molten carbonate corrosion behavior was investigated for coated S310 coupons that were immersed in, or covered with a thin film of molten carbonate, at 650°C, in air plus 30%CO2, to simulate the operating conditions of the cathode-side separator plates of molten carbonate fuel cells. The behavior of the reactive elements, yttrium, cerium, lanthanum, and silicon in enhancing the adhesion of the protective aluminum oxide scale was determined by weight variation experiments, structural examination and compositional analysis. The influence of the base material elements, nickel, chromium, and iron, on the formation of protective oxides was investigated. All coatings were found to provide significant improvement for thermal cyclic oxidation

  12. Cadmium plating replacements

    NASA Technical Reports Server (NTRS)

    Nelson, Mary J.; Groshart, Earl C.

    1995-01-01

    The Boeing Company has been searching for replacements to cadmium plate. Two alloy plating systems seem close to meeting the needs of a cadmium replacement. The two alloys, zinc-nickel and tin-zinc are from alloy plating baths; both baths are neutral pH. The alloys meet the requirements for salt fog corrosion resistance, and both alloys excel as a paint base. Currently, tests are being performed on standard fasteners to compare zinc-nickel and tin-zinc on threaded hardware where cadmium is heavily used. The Hydrogen embrittlement propensity of the zinc-nickel bath has been tested, and just beginning for the tin-zinc bath. Another area of interest is the electrical properties on aluminum for tin-zinc and will be discussed. The zinc-nickel alloy plating bath is in production in Boeing Commercial Airplane Group for non-critical low strength steels. The outlook is promising that these two coatings will help The Boeing Company significantly reduce its dependence on cadmium plating.

  13. Cadmium plating replacements

    SciTech Connect

    Nelson, M.J.; Groshart, E.C.

    1995-03-01

    The Boeing Company has been searching for replacements to cadmium plate. Two alloy plating systems seem close to meeting the needs of a cadmium replacement. The two alloys, zinc-nickel and tin-zinc are from alloy plating baths; both baths are neutral pH. The alloys meet the requirements for salt fog corrosion resistance, and both alloys excel as a paint base. Currently, tests are being performed on standard fasteners to compare zinc-nickel and tin-zinc on threaded hardware where cadmium is heavily used. The Hydrogen embrittlement propensity of the zinc-nickel bath has been tested, and just beginning for the tin-zinc bath. Another area of interest is the electrical properties on aluminum for tin-zinc and will be discussed. The zinc-nickel alloy plating bath is in production in Boeing Commercial Airplane Group for non-critical low strength steels. The outlook is promising that these two coatings will help The Boeing Company significantly reduce its dependence on cadmium plating.

  14. Steel - Structural, reinforcing; Pressure vessel, railway

    SciTech Connect

    Not Available

    1986-01-01

    This book contains specifications for structural steel used in various constructions; concrete reinforcement; plate and forgings for boilers and pressure vesseles; rails, axles, wheels and other accessories for railway service.

  15. Behaviour of plate anchorage in plate-reinforced composite coupling beams.

    PubMed

    Lam, W Y; Li, Lingzhi; Su, R K L; Pam, H J

    2013-01-01

    As a new alternative design, plate-reinforced composite (PRC) coupling beam achieves enhanced strength and ductility by embedding a vertical steel plate into a conventionally reinforced concrete (RC) coupling beam. Based on a nonlinear finite element model developed in the authors' previous study, a parametric study presented in this paper has been carried out to investigate the influence of several key parameters on the overall performance of PRC coupling beams. The effects of steel plate geometry, span-to-depth ratio of beams, and steel reinforcement ratios at beam spans and in wall regions are quantified. It is found that the anchorage length of the steel plate is primarily controlled by the span-to-depth ratio of the beam. Based on the numerical results, a design curve is proposed for determining the anchorage length of the steel plate. The load-carrying capacity of short PRC coupling beams with high steel ratio is found to be controlled by the steel ratio of wall piers. The maximum shear stress of PRC coupling beams should be limited to 15 MPa.

  16. Behaviour of Plate Anchorage in Plate-Reinforced Composite Coupling Beams

    PubMed Central

    Lam, W. Y.; Li, Lingzhi; Su, R. K. L.; Pam, H. J.

    2013-01-01

    As a new alternative design, plate-reinforced composite (PRC) coupling beam achieves enhanced strength and ductility by embedding a vertical steel plate into a conventionally reinforced concrete (RC) coupling beam. Based on a nonlinear finite element model developed in the authors' previous study, a parametric study presented in this paper has been carried out to investigate the influence of several key parameters on the overall performance of PRC coupling beams. The effects of steel plate geometry, span-to-depth ratio of beams, and steel reinforcement ratios at beam spans and in wall regions are quantified. It is found that the anchorage length of the steel plate is primarily controlled by the span-to-depth ratio of the beam. Based on the numerical results, a design curve is proposed for determining the anchorage length of the steel plate. The load-carrying capacity of short PRC coupling beams with high steel ratio is found to be controlled by the steel ratio of wall piers. The maximum shear stress of PRC coupling beams should be limited to 15 MPa. PMID:24288465

  17. Hardfacing and wear plates battle abrasion

    SciTech Connect

    Miller, R.F.

    1983-06-01

    This article examines abrasion-resistant steels and hardfacing as two effective weapons at the disposal of material handlers. It points out that abrasion is probably the single most destructive form of wear in the mixing and processing of coal. Particulate matter such as quartz sand and other minerals including coal curtail in-service life of dragline buckets, chute, crusher rolls, gates and valves, exhauster fan blades, target plates, truck beds, hoppers, vibrating pans, grinding mills, piping elbows, etc. The advantages of abrasion-resistant steels and hardfacing can be obtained in the form of a composite wear plate-hardfacing on a carbon steel backup plate. It concludes that the composite wear plate represents a major innovation since its advantages include ease of handling, low cost and easy installation, minimum on-site welding time and versatility. Its use is limited only to the consumer's creativity in application.

  18. Clean steel technology -- Fundamental to the development of high performance steels

    SciTech Connect

    Wilson, A.D.

    1999-07-01

    The use of clean steel technology (low sulfur with calcium treatment for inclusion shape control) is a fundamental building block in the development of high performance plate steels. A brief review will be presented of the benefits of calcium treatment and its effect on non-metallic inclusions (sulfides and oxides) and reducing sulfur levels. During the past thirty years the requirements for low sulfur levels have been reduced from 0.010% maximum to 0.001% maximum. The effects of clean steel practices on specific properties will be reviewed including tensile ductility, Charpy V-notch and fracture toughness, fatigue crack propagation and hydrogen-induced-cracking resistance. Traditional low sulfur plate steel applications have included pressure vessels. offshore platforms, plastic injection molds and line-pipe skelp. More recent applications will be discussed including bridge steels, high strength structural steels to 130 ksi (897 MPa) minimum yield strength, 9% nickel steels for cryogenic applications, and military armor.

  19. Evaluation of the Benefits of HSLA Steels

    DTIC Science & Technology

    1989-03-01

    quenched and tempered steels , such as HY80 and HY1OO, require preheat and interpass temperature controls during welding of plates thicker than 1/2 inch...interpass tempera- tures and heat input limitations. Strict adherence to these requirements is mandatory to avoid cracking in hydrogen- sensitive steels ...requirement and excellent weldability of this steel will probably lower produc- tion costs and cracking -related repairs enough to overcome the slight

  20. Mathematical modeling of steel fiber concrete under dynamic impact

    NASA Astrophysics Data System (ADS)

    Belov, N. N.; Yugov, N. T.; Kopanitsa, D. G.; Kopanitsa, G. D.; Yugov, A. A.; Shashkov, V. V.

    2015-01-01

    This paper introduces a continuum mechanics mathematical model that describes the processes of deformation and destruction of steel-fiber-concrete under a shock wave impact. A computer modeling method was applied to study the processes of shock wave impact of a steel cylindrical rod and concrete and steel fiber concrete plates. The impact speeds were within 100-500 m/s.

  1. [Experimental study on carbon fiber reinforced plastic plate--analysis of stabilizing force required for plate].

    PubMed

    Iizuka, H

    1990-11-01

    Plates currently in use for the management of bone fracture made of metal present with various problems. We manufactured carbon fiber reinforced plastic (CFRP) plates from Pyrofil T/530 puriplegs overlaid at cross angles of +/- 10 degrees, +/- 20 degrees, and +/- 30 degrees for trial and carried out an experimental study on rabbit tibiofibular bones using 316L stainless steel plates of comparable shape and size as controls. The results indicate the influence of CFRP plate upon cortical bone was milder than that of stainless steel plate, with an adequate stabilizing force for the repair of fractured rabbit tibiofibular bones. CFRP has the advantages over metals of being virtually free from corrosion and fatigue, reasonably radiolucent and able to meet a wide range of mechanical requirements. This would make CFRP plate quite promising as a new devices of treating fracture of bones.

  2. Effects of chemical composition and dose on microstructure evolution and hardening of neutron-irradiated reactor pressure vessel steels

    NASA Astrophysics Data System (ADS)

    Takeuchi, T.; Kuramoto, A.; Kameda, J.; Toyama, T.; Nagai, Y.; Hasegawa, M.; Ohkubo, T.; Yoshiie, T.; Nishiyama, Y.; Onizawa, K.

    2010-07-01

    The correlation of microstructure evolution and hardening was studied in two kinds of A533B-1 steel with high and low levels of Cu irradiated in a range of dose from 0.32 to 9.9 × 10 19 n cm -2 ( E > 1 MeV) under a high flux of about 1.7 × 10 13 n cm -2 s -1 using three-dimensional local electrode atom probe (3DAP), positron annihilation (PA) techniques, and Vickers microhardness. The early rapid hardening was found to be caused by mainly matrix defects such as mono- or di-vacancies ( V1 - V2) and/or dislocations indicated by the PA analysis. The 3DAP analysis showed that dense dispersion of dilute Cu rich clusters and lean distribution of Mn-Ni-Si rich clusters, which were identified to possess the same dislocation-pinning effect by applying a Russell and Brown model, were responsible for large and small hardening in high- and low-Cu steels irradiated above 0.59 × 10 19 n cm 2, respectively.

  3. Investigation on mechanical properties of contemporary metallic bone plates: towards the development of composite bone plates.

    PubMed

    Hoque, M E; Zainal, N H; Syarif, J

    2008-07-01

    This study aims at investigating the mechanical properties of the contemporary metallic bone plates determining the effect of their length, width and thickness on the properties and compares with the composite bone plates. Three-points bending test was performed over the stainless steel plates of different length, width and thickness. The test results showed that different plates had different mechanical properties. However, the properties are still much higher than that of particular bones intended to be treated. Therefore, the reported findings strongly encourage developing composite bone plates with biocompatible polymers/fibers that would have modulated properties according to the requirements.

  4. 46 CFR 59.15-10 - Bagged or blistered shell plates.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... portion to be cut away and the shell repaired by fitting a patch of steel plate conforming to the... riveting schedule of the patch is so arranged as to give the plate sufficient strength to withstand...

  5. 46 CFR 59.15-10 - Bagged or blistered shell plates.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... portion to be cut away and the shell repaired by fitting a patch of steel plate conforming to the... riveting schedule of the patch is so arranged as to give the plate sufficient strength to withstand...

  6. Developments in HSLA steel products

    NASA Astrophysics Data System (ADS)

    Paules, John R.

    1991-01-01

    The technology of microalloyed steels is expanding beyond its original emphasis on low-carbon, severely control-rolled strip and plate products. A variety of economical, high-strength, tough, as-rolled or as-forged microalloyed products are replacing more expensive heat-treated steels. Recrystallization-controlled rolling is being utilized to produce very fine ferrite grain sizes and good toughness in strip, plate and bar products processed with relatively high rolling temperatures. High-strength microalloyed long products such as railroad joint bars, truck frame rails and flat bars for truck trailer construction are replacing heat-treated parts. Microalloyed, medium-carbon forging steels are used extensively for automobile engine and suspension components. Fully pearlitic high-carbon rods are being microalloyed to enhance the properties of wire and springs.

  7. Changes in electromagnetic properties of a low-alloy steel caused by neutron irradiation

    SciTech Connect

    Goto, Toru; Kamimura, Takeo; Kumano, Shintaro; Takeuchi, Iwao; Maeda, Noriyoshi; Yamaguchi, Atsunori

    1999-10-01

    In order to develop a method for the nondestructive evaluation of material deterioration in nuclear pressure vessels, changes in the electromagnetic properties of the low-alloy steel A533B, Class 1 and its weld metal caused by neutron irradiation up to {approximately}3 {times} 10{sup 23} n/m{sup 2} of neutron fluence at 561 K were measured. Electrical resistance, coercivity and Barkhausen noise were selected as the electromagnetic properties to measure. It was found that decreases of several percent in the readings of electrical resistance and coercivity, and an increase of several percent in the Barkhausen noise occurred due to neutron irradiation. Good correlations between the changes in the electromagnetic properties and those in the mechanical properties were confirmed. Furthermore, an equation using the results of the three tests was found to estimate well the transition temperature and yield strength. From this, the authors conclude that the electromagnetic tests have potential as methods for nondestructive evaluation of material deterioration in the reactor vessels of nuclear power plants.

  8. Detection of radiation damage in low alloy steel using a SQUID sensor

    SciTech Connect

    Otaka, Masahiro; Shimizu, Sadato; Morinaka, Ren; Maeda, Noriyoshi; Yamaguchi, Atsunori

    1999-10-01

    The magnetic properties of A533B low alloy steel irradiated up to 3 {times} 10{sup 23} n/m{sup 2} in a nuclear reactor were measured using a SQUID sensor. The SQUID sensor used in the test is the type with a first-order axial gradiometer. Test specimens were irradiated to 0.5 {times} 10{sup 23} and 3.0 {times} 10{sup 23} n/m{sup 2}, and then magnetized in a 0.2 T field until saturation before measurement. The specimens were put on a scanning table in a hot laboratory and the SQUID output was recorded while each specimen was gradually moved in a horizontal direction under the SQUID sensor. A superconducting magnet was used to put the test specimen under a magnetic field that changed from +0.01 T to {minus}0.01 T to observe the relation between magnetic field intensity and coercive force (B-H curve). The B-H curve shows a definite tendency towards a higher coercive force for test specimens with higher neutron fluence. The test result also shows a good relation between mechanical properties, such as yield strength, tensile strength, and the Charpy impact test result, with SQUID output. This proves that there is a very good change of developing a non-destructive evaluation system for nuclear reactor structure. This kind of evaluation system would be a great help in making plant life management even more reliable and reasonable.

  9. Investigation of the plastic fracture of high strength steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1972-01-01

    This investigation deals in detail with the three recognized stages of plastic fracture in high strength steels, namely, void initiation, void growth, and void coalescence. The particular steels under investigation include plates from both commercial purity and high purity heats of AISI 4340 and 18 Ni, 200 grade maraging steels. A scanning electron microscope equipped with an X-ray energy dispersive analyzer, together with observations made using light microscopy, revealed methods of improving the resistance of high strength steels to plastic fracture.

  10. DETECTION OF BACTERIAL BIOFILM ON STAINLESS STEEL BY HYPERSPECTRAL FLUORESCENCE IMAGING

    USDA-ARS?s Scientific Manuscript database

    In this study, hyperspectral fluorescence imaging techniques were investigated for detection of microbial biofilm on stainless steel plates typically used to manufacture food processing equipment. Stainless steel coupons were immersed in bacterium cultures consisting of nonpathogenic E. coli, Pseudo...

  11. Peen plating

    NASA Technical Reports Server (NTRS)

    Babecki, A. J. (Inventor); Haehner, C. L.

    1973-01-01

    A process for metal plating which comprises spraying a mixture of metallic powder and small peening particles at high velocity against a surface is described. The velocity must be sufficient to impact and bond metallic powder onto the surface. In the case of metal surfaces, the process has as one of its advantages providing mechanical working (hardening) of the surface simultaneously with the metal plating.

  12. Single cycle to failure in bending of three standard and five locking plates and plate constructs.

    PubMed

    Blake, C A; Boudrieau, R J; Torrance, B S; Tacvorian, E K; Cabassu, J B; Gaudette, G R; Kowaleski, M P

    2011-01-01

    To evaluate the biomechanical properties of standard and locking plates in bending. We hypothesised that titanium (Ti) constructs would have the greatest deformation and that String of Pearl (SOP) constructs would have the greatest strength and stiffness, and would behave differently compared to plates alone. Dynamic compression plates (DCP), stainless steel (SS) limited contact (LC)-DCP®, Ti LC-DCP, locking compression plates (LCP), 10 mm and 11 mm advanced locking plate system (ALPS 10 / 11), SOP and Fixin plates were evaluated individually and as constructs applied to a validated bone model simulating a bridging osteosynthesis. Bending stiffness and strength were compared using one-way ANOVA with post hoc Tukey, and unpaired t-test (p <0.05). The SOP plates had significantly greater stiffness than all other plates; Ti LC-DCP, ALPS 10 and Fixin plates had significantly lower stiffness than all other plates. The SOP constructs had the highest mean bending stiffness, and strength that was significantly different from only the Ti LC-DCP, ALPS 10 and Fixin constructs. The ALPS 10 constructs had the lowest mean bending stiffness, and strength that was significantly different from only ALPS 11 and SOP constructs. Comparison of bending structural stiffness of plates versus constructs showed a significant difference in all plate pairs except for the DCP and ALPS 10. Due to differing plate construct properties inherent to these diverse implant systems, identical approaches to fracture management and plate application cannot be applied.

  13. Preparation of corrosion-resistant and conductive trivalent Cr-C coatings on 304 stainless steel for use as bipolar plates in proton exchange membrane fuel cells by electrodeposition

    NASA Astrophysics Data System (ADS)

    Wang, Hsiang-Cheng; Sheu, Hung-Hua; Lu, Chen-En; Hou, Kung-Hsu; Ger, Ming-Der

    2015-10-01

    In this study, Cr-C-coated bipolar plates are produced by electroplating on the SS304 plates with a machined flow channel. The resulting plates were tested using potentiodynamic and potentiostatic measurements in simulated PEMFC environments, which show that the bipolar plate coated with Cr-C exhibited good anticorrosion performance. The corrosive current density of the Cr-C coating formed for a plating time of 10 min for 10 h exhibits a low stable value of 1.51 × 10-10 A/cm2 during the potentiostatic test in a 0.5 M H2SO4 + 2 ppm HF solution at 70 °C with an air purge, indicating that the Cr-C coating plated for 10 min is stable in a cathode environment. The interfacial contact resistance (ICR) of the bipolar plate with the Cr-C coating clearly improved, presenting an ICR of 19.52 mΩ cm2 at a pressure of 138 N/cm2. The results from scanning electron microscopy (SEM) and ICR before and after the corrosion tests indicate that the bipolar plate with the Cr-C coating is electrochemically stable. In this study, the maximum power density (212.41 mW/cm2) is obtained at a cell temperature of 80 °C and a gas flow rate of 300 standard cubic centimeters per minute (sccm) when Cr-C coated SS304 bipolar plates were used.

  14. Aircraft Steels

    DTIC Science & Technology

    2009-02-19

    NAWCADPAX/TR-2009/ 12 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders 19 February 2009...MARYLAND NAWCADPAX/TR-2009/ 12 19 February 2009 AIRCRAFT STEELS by E. U. Lee R. Taylor C. Lei H. C. Sanders...Prescribed by ANSI Std. Z39-18 NAWCADPAX/TR-2009/ 12 ii SUMMARY Five high strength and four stainless steels have been studied, identifying their

  15. ILC TARGET WHEEL RIM FRAGMENT/GUARD PLATE IMPACT ANALYSIS

    SciTech Connect

    Hagler, L

    2008-07-17

    A positron source component is needed for the International Linear Collider Project. The leading design concept for this source is a rotating titanium alloy wheel whose spokes rotate through an intense localized magnetic field. The system is composed of an electric motor, flexible motor/drive-shaft coupling, stainless steel drive-shaft, two Plumber's Block tapered roller bearings, a titanium alloy target wheel, and electromagnet. Surrounding the target wheel and magnet is a steel frame with steel guarding plates intended to contain shrapnel in case of catastrophic wheel failure. Figure 1 is a layout of this system (guard plates not shown for clarity). This report documents the FEA analyses that were performed at LLNL to help determine, on a preliminary basis, the required guard plate thickness for three potential plate steels.

  16. 98. Reproduction from glass plate negative (Modjeski and Masters office, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    98. Reproduction from glass plate negative (Modjeski and Masters office, Modjeski Collection, No. 181, May 5, 1908) STEEL ERECTION AT DRAW SPAN - Burlington Northern Railroad Bridge, Spanning Willamette River at River Mile 6.9, Portland, Multnomah County, OR

  17. Crack tip microsampling and growth rate measurements in a 0.021%S low alloy steel in high temperature water

    SciTech Connect

    Young, L.M.; Andresen, P.L.

    1995-12-31

    The concentration of crack tip sulfur species and the corresponding crack growth rates are examined during the environmental assisted cracking of a low alloy steel in high temperature, high purity water. A novel microsampling technique is used to quantify the crack tip chemistry in a growing crack in parallel with measurements of crack growth rate under various environmental conditions. The present study investigates the dissolved crack tip sulfur content of a medium sulfur (0.021wt%) A533B low alloy steel compact tension specimen and the effects of corrosion potential, fatigue loading frequency, bulk sulfate additions, and sampling flow rate. Results are compared with previously published crack tip chemistries collected from a lower sulfur (0.013%) steel in the same environment. Findings indicate that, for both steels, high corrosion potential (oxygenated) conditions correspond with high crack growth rates and high dissolved crack tip sulfur species. In comparison, low corrosion potential produce both low crack growth rates and low dissolved sulfur levels at the crack tip. Both materials exhibit somewhat lower dissolved sulfur levels and lower corresponding crack growth rates when the cyclic loading frequency is decreased from 10{sup {minus}4} to 10{sup {minus}5} Hz, although environmentally enhanced growth rates are still observed. Crack tip microsamples collected during bulk sulfate additions and nitrogen deaerated conditions show higher crack tip concentrations than the simple additive contribution of the prior crack tip sulfur level plus the bulk H{sub 2}SO{sub 4} level. This finding indicates that it is not the potential gradient, per se, which enhances crack tip dissolution, but the aggressive chemistry in the crack.

  18. Materials selection for the US INTOR divertor collector plate

    SciTech Connect

    Mattas, R.F.; Misra, B.; Smith, D.L.; Morgan, G.D.; Delaney, M.; Gold, R.

    1981-01-01

    The divertor collector plate in the INTOR reactor will be subjected to high heat, particle, and neutron fluxes, making it the most severely damaged torus component. The collector plate is composed of a protection plate, which is directly exposed to the particle flux, and a heat sink which provides support for the protection plate and carries the water coolant. The high-Z refractory metals have been considered for use as the protection plate material, and austenitic stainless steels and copper alloys have been considered as the heat sink material. Tungsten and Type 316 stainless steels have been selected for the protection plate and heat sink, respectively. The protection plate has a sputtering lifetime of 1.75 y at a 50% duty factor, while the heat sink is expected to last the lifetime of the reactor.

  19. Effect of carbon on irradiation-induced grain-boundary phosphorus segregation in reactor pressure vessel steels using first-principles-based rate theory model

    NASA Astrophysics Data System (ADS)

    Ebihara, Ken-ichi; Yamaguchi, Masatake; Nishiyama, Yutaka; Onizawa, Kunio; Matsuzawa, Hiroshi

    2011-07-01

    In this paper, we incorporated the effect of carbon atoms on the irradiation-induced grain-boundary phosphorus segregation into the rate theory model by considering a carbon atom as a trap site of vacancies and self-interstitial atoms, and simulated the grain-boundary phosphorus coverage in the reactor pressure vessel steels, A533B steels which were neutron-irradiated using the Halden reactor. As a result, by selecting the sink strength of vacancies and self-interstitial atoms, the simulation reproduced the experimental grain-boundary phosphorus coverage that was measured using the scanning Auger electron microprobe analysis. It was observed that the grain-boundary phosphorus coverage does not depend on the dose rate regardless of the presence of carbon atoms. Furthermore, it was confirmed that vacancies scarcely transport phosphorus atoms to grain-boundaries as compared to the transport by self-interstitial atoms and it was found that carbon atoms influence the irradiation-induced phosphorus segregation by mainly suppressing the migration of vacancies.

  20. Nickel release from stainless steels.

    PubMed

    Haudrechy, P; Mantout, B; Frappaz, A; Rousseau, D; Chabeau, G; Faure, M; Claudy, A

    1997-09-01

    In 1994, a study of nickel release and allergic contact dermatitis from nickel-plated metals and stainless steels was published in this journal. It was shown that low-sulfur stainless steel grades like AISI 304, 316L or 430 (S < or = 0.007%) release less than 0.03 microgram/cm2/week of nickel in acid artificial sweat and elicit no reactions in patients already sensitized to nickel. In contrast, nickel-plated samples release around 100 micrograms/cm2/week of Ni and high-sulfur stainless steel (AISI 303-S approximately 0.3%) releases about 1.5 micrograms/cm2/week in this acid artificial sweat. Applied on patients sensitized to nickel, these metals elicit positive reactions in 96% and 14%, respectively, of the patients. The main conclusion was that low-sulfur stainless steels like AISI 304, 316L or 430, even when containing Ni, should not elicit nickel contact dermatitis, while metals having a mean corrosion resistance like a high-sulfur stainless steel (AISI 303) or nickel-plated steel should be avoided. The determining characteristic was in fact the corrosion resistance in chloride media, which, for stainless steels, is connected, among other factors, to the sulfur content. Thus, a question remained concerning the grades with an intermediate sulfur content, around 0.03%, which were not studied. They are the object of the study presented in this paper. 3 tests were performed: leaching experiments, dimethylglyoxime and HNO3 spot tests, and clinical patch tests; however, only stainless steels were tested: a low-sulfur AISI 304 and AISI 303 as references and 3 grades with a sulfur content around 0.03%: AISI 304L, AISI 304L added with Ca, AISI 304L+Cu. Leaching experiments showed that the 4 non-resulfurised grades released less than 0.5 microgram/cm2/week in acid sweat while the reulfurized AISI 303 released around or more than 0.5 microgram/cm2/week. This is explained by the poorer corrosion resistance of the resulfurized grade. Yet all these grades had the same

  1. Stainless steel

    SciTech Connect

    Lula, R.A.

    1985-01-01

    This book discusses the stainless steels for high-strength, heat-resistant or corrosion-resistant applications. It is a treatment of the properties and selection of stainless steels. Up-to-date information covers physical, mechanical and chemical properties of all stainless grades, including the new ferritic and duplex grades. The book covers physical metallurgy as well as processing and service characteristics, including service in corrosive environments. It deals with wrought and cast stainless steels and reviews fabrication from cold-forming to powder metallurgy.

  2. 2. SOUTH FACADE OF THE 48' PLATE MILL BUILDINGS SHOWING, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. SOUTH FACADE OF THE 48' PLATE MILL BUILDINGS SHOWING, LEFT TO RIGHT, TWO FURNACE BAYS, THE MAIN MILL BUILDINGS, AND THE REMAINS OF THE SHIPPING BUILDING. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  3. Improved High Strength Armor Steel through Texturing

    DTIC Science & Technology

    1979-09-01

    80 I 14 02w INTRODUCTION During metal manufacturing processing, such as rolling of sheet and plate, the polycrystalline aggregate of the material...of the quenched martensite has been documented by previous investigators including Kula and Dhosi who ob- served that thermomechanical processing can...textured armor steel exhibits improved ballistic resistance to conventionally uncontrolled rolled steels of equal hardness at normal obliquity. This

  4. 6. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR NAIL PLATE BEING LOADED ON THE CRADLE USED DURING THE PICKLING PROCESS - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  5. 5. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. INTERIOR VIEW, HIGH CARBON HOT ROLLED SHEET STEEL FOR NAIL PLATE BEING REMOVED FROM THE CRADLE USED DURING THE PICKLING PROCESS - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  6. High-strength braze joints between copper and steel

    NASA Technical Reports Server (NTRS)

    Kuhn, R. F.

    1967-01-01

    High-strength braze joints between copper and steel are produced by plating the faying surface of the copper with a layer of gold. This reduces porosity in the braze area and strengthens the resultant joint.

  7. Plate electronics

    NASA Astrophysics Data System (ADS)

    Carlowicz, Michael

    Using a Cray T3D supercomputer and a simple assumption about the physical character of Earth's mantle, a pair of researchers from the University of California at Berkeley have built a computer model that may help explain why the planet's tectonic plates look the way they do.In creating a three-dimensional numerical simulation of convection in the Earth's interior, UC researchers Hans-Peter Bunge and Mark Richards simplified their model to account for just one major physical effect: that the viscosity of the mantle increases with depth. Reviewing some recent—but not yet widely accepted—seismic data, Bunge and Richards assumed for the sake of the model that the viscosity of the mantle increases by a factor of 30 from the lithosphere to the core-mantle boundary. Relying on that assumption, the pair ran the model for nearly three weeks on a supercomputer at Los Alamos National Laboratory and found that the simulation produced an effect similar to what we see on the surface of Earth. The model produced a surface paralleling the actual width of plates and the geometry of the plate boundaries.

  8. Improved Heat Treatment Of Steel Alloy 4340

    NASA Technical Reports Server (NTRS)

    Cooper, Lawrence B.

    1993-01-01

    New process takes significantly less time than prior heat-treatment processes. Involves placing steel plate directly in furnace and heat-treating. Plate then quenched in slowly moving oil to reduce stresses. Any deflection then pressed out. Possible uses of 4340 steel include new and improved bulletproof vests for military and police personnel and armor for bulletproof automobiles for military, police, diplomatic, and private users. Also used in other military land vehicles as tanks and in both military and civilian aircraft. Lighter armorplate enables land vehicles and aircraft to attain greater speed and maneuverability, consume less fuel, and afford better protection from snipers or terrorists.

  9. Improved Heat Treatment Of Steel Alloy 4340

    NASA Technical Reports Server (NTRS)

    Cooper, Lawrence B.

    1993-01-01

    New process takes significantly less time than prior heat-treatment processes. Involves placing steel plate directly in furnace and heat-treating. Plate then quenched in slowly moving oil to reduce stresses. Any deflection then pressed out. Possible uses of 4340 steel include new and improved bulletproof vests for military and police personnel and armor for bulletproof automobiles for military, police, diplomatic, and private users. Also used in other military land vehicles as tanks and in both military and civilian aircraft. Lighter armorplate enables land vehicles and aircraft to attain greater speed and maneuverability, consume less fuel, and afford better protection from snipers or terrorists.

  10. Determination of the Transverse Properties of ESR 4340 Steel.

    DTIC Science & Technology

    1980-09-01

    PROPERTIES OF ESR 4340 STEEL SEPTEMBER 1980 D TIC ELECTE John T. Berry JAN 2 2 1981, School of Mechanical Engineering 0 Georgia Institute of Technology...of the Transverse Properties of ESR 4340 Steel Covering period from August 3, 1978 to June 20, 1980. DATED: June 20, 1980 John T. Berry S. Peter Kezios...the plates, a thorough investigation was performed with respect to fabricating and testing AISI 4340 steel DLT bars. Materials from previous ESR 4340

  11. 49 CFR 192.112 - Additional design requirements for steel pipe using alternative maximum allowable operating...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... management program at all mills involved in producing steel, plate, coil, skelp, and/or rolling pipe to be... 49 Transportation 3 2014-10-01 2014-10-01 false Additional design requirements for steel pipe...: MINIMUM FEDERAL SAFETY STANDARDS Pipe Design § 192.112 Additional design requirements for steel pipe...

  12. 49 CFR 192.112 - Additional design requirements for steel pipe using alternative maximum allowable operating...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... management program at all mills involved in producing steel, plate, coil, skelp, and/or rolling pipe to be... 49 Transportation 3 2012-10-01 2012-10-01 false Additional design requirements for steel pipe...: MINIMUM FEDERAL SAFETY STANDARDS Pipe Design § 192.112 Additional design requirements for steel pipe...

  13. Steel shear walls, behavior, modeling and design

    SciTech Connect

    Astaneh-Asl, Abolhassan

    2008-07-08

    In recent years steel shear walls have become one of the more efficient lateral load resisting systems in tall buildings. The basic steel shear wall system consists of a steel plate welded to boundary steel columns and boundary steel beams. In some cases the boundary columns have been concrete-filled steel tubes. Seismic behavior of steel shear wall systems during actual earthquakes and based on laboratory cyclic tests indicates that the systems are quite ductile and can be designed in an economical way to have sufficient stiffness, strength, ductility and energy dissipation capacity to resist seismic effects of strong earthquakes. This paper, after summarizing the past research, presents the results of two tests of an innovative steel shear wall system where the boundary elements are concrete-filled tubes. Then, a review of currently available analytical models of steel shear walls is provided with a discussion of capabilities and limitations of each model. We have observed that the tension only 'strip model', forming the basis of the current AISC seismic design provisions for steel shear walls, is not capable of predicting the behavior of steel shear walls with length-to-thickness ratio less than about 600 which is the range most common in buildings. The main reasons for such shortcomings of the AISC seismic design provisions for steel shear walls is that it ignores the compression field in the shear walls, which can be significant in typical shear walls. The AISC method also is not capable of incorporating stresses in the shear wall due to overturning moments. A more rational seismic design procedure for design of shear walls proposed in 2000 by the author is summarized in the paper. The design method, based on procedures used for design of steel plate girders, takes into account both tension and compression stress fields and is applicable to all values of length-to-thickness ratios of steel shear walls. The method is also capable of including the effect of

  14. Microstructures and Mechanical Properties of Bearing Steels Modified for Preparing Nanostructured Bainite

    NASA Astrophysics Data System (ADS)

    Zhao, J.; Hou, C. S.; Zhao, G.; Zhao, T.; Zhang, F. C.; Wang, T. S.

    2016-10-01

    Mo containing high-C-Cr bearing steel was modified with Si (0.8-1.5 wt.%) and 0.8Si-1.0Al to prepare nanostructured bainite by low-temperature isothermal heat treatment. The modified steels were isothermal held at 220 to 240 °C after partial austenitization in an intercritical gamma+carbide region, and the resultant microstructure and mechanical properties were studied. Carbide-free nanostructured bainite with plate thickness below 100 nm and film retained austenite, as well as a small amount of undissolved carbide particles, was obtained in the modified steels except in 0.8Si steel, in which carbides precipitated in bainitic ferrite. As Si content increased, the mean thickness of bainitic ferrite plates modestly decreased, whereas the fraction of retained austenite markedly increased. The thickness of bainitic ferrite plate and the fraction of retained austenite in Si-Al-modified steel were smaller than those in Si-modified steels. The hardness and elongation of the Si-Al-modified steel were lower than those of Si-modified steels. The yield strength of Si-Al-modified steel was superior to that of Si-modified steels. Mid-level ultimate tensile strength and impact toughness were achieved in Si-Al-modified steel. For bearing applications, Si-modified steels could provide higher hardness and toughness but lower dimensional stability. Meanwhile, Si-Al-modified steel could offer higher dimensional stability but lower hardness and toughness.

  15. Feasibility of Underwater Friction Stir Welding of HY-80 Steel

    DTIC Science & Technology

    2011-03-01

    control procedures. A single tool of polycrystalline cubic boron nitride (PCBN) in a Tungsten- Rhenium binder was used to conduct three bead-on-plate FSW...Tungsten- Rhenium binder was used to conduct three bead-on-plate FSW traverses, approximately 40 inches in length on 0.25 inch HY-80 steel. The

  16. Austenitic stainless steels for cryogenic service

    SciTech Connect

    Dalder, E.N.C.; Juhas, M.C.

    1985-09-19

    Presently available information on austenitic Fe-Cr-Ni stainless steel plate, welds, and castings for service below 77 K are reviewed with the intent (1) of developing systematic relationships between mechanical properties, composition, microstructure, and processing, and (2) of assessing the adequacy of these data bases in the design, fabrication, and operation of engineering systems at 4 K.

  17. Implant Material, Type of Fixation at the Shaft, and Position of Plate Modify Biomechanics of Distal Femur Plate Osteosynthesis.

    PubMed

    Kandemir, Utku; Augat, Peter; Konowalczyk, Stefanie; Wipf, Felix; von Oldenburg, Geert; Schmidt, Ulf

    2017-08-01

    To investigate whether (1) the type of fixation at the shaft (hybrid vs. locking), (2) the position of the plate (offset vs. contact) and (3) the implant material has a significant effect on (a) construct stiffness and (b) fatigue life in a distal femur extraarticular comminuted fracture model using the same design of distal femur periarticular locking plate. An extraarticular severely comminuted distal femoral fracture pattern (OTA/AO 33-A3) was simulated using artificial bone substitutes. Ten-hole distal lateral femur locking plates were used for fixation per the recommended surgical technique. At the distal metaphyseal fragment, all possible locking screws were placed. For the proximal diaphyseal fragment, different types of screws were used to create 4 different fixation constructs: (1) stainless steel hybrid (SSH), (2) stainless steel locked (SSL), (3) titanium locked (TiL), and (4) stainless steel locked with 5-mm offset at the diaphysis (SSLO). Six specimens of each construct configuration were tested. First, each specimen was nondestructively loaded axially to determine the stiffness. Then, each specimen was cyclically loaded with increasing load levels until failure. Construct Stiffness: The fixation construct with a stainless steel plate and hybrid fixation (SSH) had the highest stiffness followed by the construct with a stainless steel plate and locking screws (SSL) and were not statistically different from each other. Offset placement (SSLO) and using a titanium implant (TiL) significantly reduced construct stiffness. Fatigue Failure: The stainless steel with hybrid fixation group (SSH) withstood the most number of cycles to failure and higher loads, followed by the stainless steel plate and locking screw group (SSL), stainless steel plate with locking screws and offset group (SSLO), and the titanium plate and locking screws group (TiL) consecutively. Offset placement (SSLO) as well as using a titanium implant (TiL) reduced cycles to failure. Using the

  18. Post-irradiation annealing behavior of microstructure and hardening of a reactor pressure vessel steel studied by positron annihilation and atom probe tomography

    NASA Astrophysics Data System (ADS)

    Kuramoto, A.; Toyama, T.; Takeuchi, T.; Nagai, Y.; Hasegawa, M.; Yoshiie, T.; Nishiyama, Y.

    2012-06-01

    Post-irradiation annealing (PIA) behavior of irradiation-induced microstructural changes and hardening of an A533B (0.16 wt.% Cu) steel after neutron-irradiation of 3.9 × 1019 n cm-2 (0.061 displacement per atom (dpa)) at 290 °C was studied by positron annihilation spectroscopy (PAS), atom probe tomography (APT) and Vickers microhardness measurements. Coincidence Doppler broadening and positron lifetime measurements clearly reveal two recovery stages; (i) as-irradiated state to annealing at 450 °C and (ii) annealing from 450 to 600 °C. The first stage is due to annealing out of the most of irradiation-induced vacancy-related defects, while the second stage corresponds to dissolving of irradiation-induced solute nanoclusters (SCs). APT observations reveal that the SCs are enriched with Cu, Mn, Ni and Si and that their number densities decrease with increasing annealing temperature without coarsening to give almost complete recovery at 550 °C. The experimental hardening is almost twice the SC hardening estimated by the Russell-Brown model below 350 °C, whereas it is almost the same as that estimated in the range 400-550 °C.

  19. Performance of Blast-Damaged Steel Connections in Progressive Collapse

    DTIC Science & Technology

    2010-10-01

    part of a multi-phase program including blast tests of steel columns and base plates (2,3). In this paper, the multi-phase test program is briefly...the discussion. TEST PROGRAM The objective of the test program was to determine the response of steel columns, base plates , and beam-to-column...Phase I, the objective was to study the response of typical and blast-resistant base plate connec- tions to blast loading. Phase II was a study of the

  20. Stresses in pin-loaded orthotropic plates using photoelasticity

    NASA Technical Reports Server (NTRS)

    Hyer, M. W.; Liu, D.

    1984-01-01

    The stresses in transparent glass-epoxy plates loaded by a steel pin through a hole were determined by photoelasticity. The stresses around the hole edge, across the net section, along the shear out line, and on the centerline below the hole for quasiisotropic, unidirectional, and angle ply plates are outlined. Stresses in an isotropic comparison specimen are also presented. Stress concentration factors for several locations around the plates are tabulated. The experimental apparatus and the experimental technique are discussed. The isochromatic and isoclinic fringe patterns for the four plates are shown. A description of the necessary photoelastic theory is appended.

  1. Locking screw-plate interface stability in carbon-fibre reinforced polyetheretherketone proximal humerus plates.

    PubMed

    Hak, David J; Fader, Ryan; Baldini, Todd; Chadayammuri, Vivek B S

    2017-07-13

    Carbon-fibre reinforced polyetheretherketone (CFR-PEEK) plates have recently been introduced for proximal humerus fracture treatment. The purpose of this study was to compare the locking screw-plate interface stability in CFR-PEEK versus stainless steel (SS) proximal humerus plates. Locking screw mechanical stability was evaluated independently in proximal and shaft plate holes. Stiffness and load to failure were tested for three conditions: (1) on-axis locking screw insertion in CFR-PEEK versus SS plates, (2) on-axis locking screw insertion, removal, and reinsertion in CFR-PEEK plates, and (3) 10-degree off-axis locking screw insertion in CFR-PEEK plates. Cantilever bending at a rate of 1 mm/minute was produced by an Instron machine and load-displacement data recorded. Shaft locking screw load to failure was significantly greater in CFR-PEEK plates compared to SS plates (746.4 ± 89.7 N versus 596.5 ± 32.6 N, p < 0.001). The stiffness and load to failure of shaft locking screws was significantly decreased when inserted 10 degrees off-axis compared to on-axis in CFR-PEEK plates (p < 0.001). Stiffness and load to failure did not vary significantly following screw reinsertion in CFR-PEEK plates. The mechanical stability of locking screws in CFR-PEEK plates is comparable or superior to locking screws in SS plates.

  2. Corrugated cover plate for flat plate collector

    DOEpatents

    Hollands, K. G. Terry; Sibbitt, Bruce

    1978-01-01

    A flat plate radiant energy collector is providing having a transparent cover. The cover has a V-corrugated shape which reduces the amount of energy reflected by the cover away from the flat plate absorber of the collector.

  3. Notch sensitivity jeopardizes titanium locking plate fatigue strength.

    PubMed

    Tseng, Wo-Jan; Chao, Ching-Kong; Wang, Chun-Chin; Lin, Jinn

    2016-12-01

    Notch sensitivity may compromise titanium-alloy plate fatigue strength. However, no studies providing head-to-head comparisons of stainless-steel or titanium-alloy locking plates exist. Custom-designed identically structured locking plates were made from stainless steel (F138 and F1314) or titanium alloy. Three screw-hole designs were compared: threaded screw-holes with angle edges (type I); threaded screw-holes with chamfered edges (type II); and non-threaded screw-holes with chamfered edges (type III). The plates' bending stiffness, bending strength, and fatigue life, were investigated. The stress concentration at the screw threads was assessed using finite element analyses (FEA). The titanium plates had higher bending strength than the F1314 and F138 plates (2.95:1.56:1) in static loading tests. For all metals, the type-III plate fatigue life was highest, followed by type-II and type-I. The type-III titanium plates had longer fatigue lives than their F138 counterparts, but the type-I and type-II titanium plates had significantly shorter fatigue lives. All F1314 plate types had longer fatigue lives than the type-III titanium plates. The FEA showed minimal stress difference (0.4%) between types II and III, but the stress for types II and III was lower (11.9% and 12.4%) than that for type I. The screw threads did not cause stress concentration in the locking plates in FEA, but may have jeopardized the fatigue strength, especially in the notch-sensitive titanium plates. Improvement to the locking plate design is necessary. Copyright © 2016 Elsevier Ltd. All rights reserved.

  4. Point of Impact Prediction in Anisotropic Fiber Reinforced Composite Plates from the Acoustic Emission Data

    NASA Astrophysics Data System (ADS)

    Kundu, T.; Das, S.; Jata, K. V.

    2008-02-01

    A newly developed optimization based method is followed to locate the point of impact in anisotropic composite plates for which conventional triangulation technique fails. The new technique works for both anisotropic and isotropic plates. Experiments are carried out by dropping a steel ball on a graphite-epoxy composite plate and picking up acoustic signals by passive transducers adhesively bonded to the plate at different locations. Predicted points of impact are compared with the true impact point.

  5. Variation of solar-selective properties of black chrome with plating time

    NASA Technical Reports Server (NTRS)

    Mcdonald, G. E.; Curtis, H. B.

    1975-01-01

    The spectral reflectance properties of a commercially prepared black chrome over dull nickel, both plated on steel, for various plating times of the black chrome were measured. The plating current was 180 amperes per square foot. Values of absorptance integrated over the solar spectrum, and of infrared emittance integrated over black-body radiation at 250 F were obtained. It is shown that plating between one and two minutes produces the optimum combination of highest heat absorbed and lowest heat lost by radiation.

  6. Steel Rattler

    NASA Astrophysics Data System (ADS)

    Trudo, Robert A.; Stotts, Larry G.

    1997-07-01

    Steel Rattler is a multi-phased project to determine the feasibility of using commercial off-the-shelf components in an advanced acoustic/seismic unattended ground sensor. This project is supported by the Defense Intelligence Agency through Sandia National Laboratories as the lead development agency. Steel Rattler uses advanced acoustic and seismic detection algorithms to categorize and identify various heavy vehicles down to the number of cylinders in the engine. This detection is accomplished with the capabilities of new, high-speed digital signal processors which analyze both acoustic and seismic data. The resulting analysis is compared against an onboard library of known vehicles and a statistical match is determined. An integrated thermal imager is also employed to capture digital thermal images for subsequent compression and transmission. Information acquired by Steel Rattler in the field is transmitted in small packets by a built-in low-power satellite communication system. The ground station receivers distribute the coded information to multiple analysis sites where the information is reassembled into coherent messages and images.

  7. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect

    Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  8. Alternatives To Cadmium Plated Military Connectors

    DTIC Science & Technology

    2011-08-30

    an Electroless Nickel Plated Connector After 2000 hours salt fog exposure. Raytlleon Alternative connector finishes  38999 series III, class L in...800 microinches) and evenly on fine and coarse threads and complex geometries. Nickel underplate is typically used to increase wear and corrosion...exposure to solvents.  Galvanic compatibility with cable shield materials (tin, silver and nickel ), stainless steel coupling nut retaining rings, cable

  9. Effects of radiotherapy on mandibular reconstruction plates

    SciTech Connect

    Castillo, M.H.; Button, T.M.; Doerr, R.; Homs, M.I.; Pruett, C.W.; Pearce, J.I.

    1988-10-01

    The radiation dose in the vicinity of metal mandibular implants was measured using lithium fluoride (TLD-100) thermoluminescent dosimeters. Dosimeters were positioned in contact with Vitallium and stainless steel (AO) reconstruction plates. Simple transmission was measured with a solid state detector removed from the implant at a depth of 2.5 cm in a polystyrene phantom. The measurements were made for a 6 mV photon beam from a linear accelerator. At points in front of, but in contact with the metal implants, the dose was greater by 23 percent for Vitallium and 17 percent for stainless steel than that with no implant. At contact behind the implant, the dose was reduced considerably: 14 percent for Vitallium and 13 percent for stainless steel. At remote points behind the implant, the dose was reduced due to attenuation.

  10. Slender Compressed Plate in Component Based Finite Element Model

    NASA Astrophysics Data System (ADS)

    Kurejková, M.; Wald, F.; Kabeláč, J.; Šabatka, L.

    2015-11-01

    The paper presents an advance design model of a slender plate in the structural steel joint. Finite element methods and material models are described and design procedure for slender plates in numerical models of steel joints is proposed. The design procedure is demonstrated on examples. The results are verified with an analytical model according to European standards. A compressed beam with slender web and beam-to-column joint are studied by numerical analysis, buckling resistances are determined and results verified. The verification shows very good agreement.

  11. Austenite grain coarsening in microalloyed steels

    NASA Astrophysics Data System (ADS)

    Cuddy, L. J.; Raley, J. C.

    1983-10-01

    A uniform, fine-grain structure is essential in steels, particularly for strip and plate, that are to meet demands for high strength and toughness. To produce such microstructures, every step of the high-temperature processing of the steel must be carefully controlled, beginning with grain coarsening that occurs during reheating for slab rolling. Extremely coarse or nonuniform grain structures in the reheated slab are difficult to refine by subsequent hot working. Accordingly, the grain-coarsening behavior of laboratory heats of C-Mn-Si base steels and of such steels with additions of Al, V, Ti, or Nb was examined to understand the principles governing the behavior of this class of steels. The grain-coarsening temperature (the temperature at which abnormal or discontinuous growth occurs) varies with the type and concentration of the microalloy addition; an approximate relation is presented. Generally the grain-coarsening temperature increases with, but is lower than, the temperature required for complete dissolution of the microalloy carbide or nitride present. Thus, steels containing the very insoluble TiN coarsen at much higher temperatures than steels containing the more soluble VCN. These results agree qualitatively with predictions of models of grain-boundary pinning by precipitate particles.

  12. Sputtering and ion plating

    NASA Technical Reports Server (NTRS)

    1972-01-01

    The proceedings of a conference on sputtering and ion plating are presented. Subjects discussed are: (1) concepts and applications of ion plating, (2) sputtering for deposition of solid film lubricants, (3) commercial ion plating equipment, (4) industrial potential for ion plating and sputtering, and (5) fundamentals of RF and DC sputtering.

  13. Development and Application of High Performance Quenched and Tempered Wear Resistant Steels in Material Handling and Construction Machinery

    NASA Astrophysics Data System (ADS)

    Su, Fenwei; Sidiras, Evangelos

    The demand for more sustainable development promotes the need for components and steel structures with a longer useful life and better performance. Upgrade of wear steel plate used in key industry segments such as mining, recycling and road building results in the stable growth of global market with high quality grade Q&T wear plates (Hardness HBW≥400, and Yield strength ≥690 Mpa). SSAB has now expanded its wear steel product range by both thicker and thinner Q&T plate to meet the needs of the market, and can offer wear plates from 0.7 mm to 160 mm. The continuous research and development is being done to offer even thicker plates. This article introduces the performance and advantages of high quality grade Q&T wear resistant steel products (plate, strip, tube and round bars) produced in SSAB, and also describes typical applications in some industrial segments such as material handling and construction machinery.

  14. Chromium-Makes stainless steel stainless

    USGS Publications Warehouse

    Kropschot, S.J.; Doebrich, Jeff

    2010-01-01

    Chromium, a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point, is a silvery white, hard, and bright metal plating on steel and other material. Commonly known as chrome, it is one of the most important and indispensable industrial metals because of its hardness and resistance to corrosion. But it is used for more than the production of stainless steel and nonferrous alloys; it is also used to create pigments and chemicals used to process leather.

  15. Stainless Steel Microstructure and Mechanical Properties Evaluation

    SciTech Connect

    Switzner, Nathan T

    2010-06-01

    A nitrogen strengthened 21-6-9 stainless steel plate was spinformed into hemispherical test shapes. A battery of laboratory tests was used to characterize the hemispheres. The laboratory tests show that near the pole (axis) of a spinformed hemisphere the yield strength is the lowest because this area endures the least “cold-work” strengthening, i.e., the least deformation. The characterization indicated that stress-relief annealing spinformed stainless steel hemispheres does not degrade mechanical properties. Stress-relief annealing reduces residual stresses while maintaining relatively high mechanical properties. Full annealing completely eliminates residual stresses, but reduces yield strength by about 30%.

  16. Modern steels at atomic and nanometre scales

    DOE PAGES

    Caballero, F. G.; Garcia-Mateo, C.; Miller, M. K.

    2014-10-10

    Processing bulk nanocrystalline materials for structural applications still poses a difficult challenge, particularly in achieving an industrially viable process. Recent work in ferritic steels has proved that it is possible to move from ultrafine to nanoscale by exploiting the bainite reaction without the use of severe deformation, rapid heat treatment or mechanical processing. This new generation of steels has been designed in which transformation at low temperature leads to a nanoscale structure consisting of extremely fine, 20–40 nm thick plates of bainitic ferrite and films of retained austenite. Finally, a description of the characteristics and significance of this remarkable microstructuremore » is provided here.« less

  17. Modern steels at atomic and nanometre scales

    SciTech Connect

    Caballero, F. G.; Garcia-Mateo, C.; Miller, M. K.

    2014-10-10

    Processing bulk nanocrystalline materials for structural applications still poses a difficult challenge, particularly in achieving an industrially viable process. Recent work in ferritic steels has proved that it is possible to move from ultrafine to nanoscale by exploiting the bainite reaction without the use of severe deformation, rapid heat treatment or mechanical processing. This new generation of steels has been designed in which transformation at low temperature leads to a nanoscale structure consisting of extremely fine, 20–40 nm thick plates of bainitic ferrite and films of retained austenite. Finally, a description of the characteristics and significance of this remarkable microstructure is provided here.

  18. Thermomechanical and Heat Hardening of Building Steels

    NASA Astrophysics Data System (ADS)

    Odesskii, P. D.; Rudchenko, A. V.; Shabalov, I. P.

    2005-03-01

    Hardening treatment of steels used in welded metal structures like steelwork of industrial and civil buildings, towers, poles, reservoirs, railway bridge girders, cranes, construction machines, truck bodies, etc. is considered. The structures mentioned are produced from rolled stock supplied by metallurgy in an annual amount of tens of million of tons. In the first turn these are plates, shapes, rolled bars and sections, and pipes with different wall thickness and cross section. A classification of steels for metallic structures with respect to chemical composition and microstructure is presented.

  19. Economic feasibility of radioactive scrap steel recycling

    SciTech Connect

    Balhiser, R.; Rosholt, D.; Nichols, F.

    1995-12-31

    The goal of MSE`s Radioactive Scrap Steel (RSS) Recycle Program is to develop practical methods for recycling RSS into useful product. This paper provides interim information about ongoing feasibility investigations that are scheduled for completion by September 1995. The project approach, major issues, and cost projections are outlined. Current information indicates that a cost effective RSS Recycling Facility can be designed, built, and in operation by 1999. The RSS team believes that high quality steel plate can be made from RSS at a conversion cost of $1500 per ton or less.

  20. Propagation and Fire Tests Conducted on a Secondary Steel Container Designed for Movement of Chemical Agent Artillery Projectiles

    DTIC Science & Technology

    1990-08-01

    shifting of the pallets within the SSC. FIGURE 1. SECONDARY STEEL CONTAINER The SSC is constructed essentially of 3/16!’ thick medium carbon steel plate ...projectile was elevated above the witness plate , using wooden blocks, to a height approximating the elevation of the palletized projectiles within the...SSC. In both Phase 1 tests, the pallets of projectiles were also elevated above the witness plate . In the Phase 2 tests, the SSC, with projectiles

  1. Supertough Stainless Bearing Steel

    NASA Technical Reports Server (NTRS)

    Olson, Gregory B.

    1995-01-01

    Composition and processing of supertough stainless bearing steel designed with help of computer-aided thermodynamic modeling. Fracture toughness and hardness of steel exceeds those of other bearing steels like 440C stainless bearing steel. Developed for service in fuel and oxidizer turbopumps on Space Shuttle main engine. Because of strength and toughness, also proves useful in other applications like gears and surgical knives.

  2. JPDR vessel steel examination

    SciTech Connect

    Corwin, W.R.; Broadhead, B.L.; Sokolov, M.A.

    1995-10-01

    There is a need to validate the results of irradiation effects research by the examination of material taken directly from the wall of a pressure vessel which has been irradiated during normal service. This task has been included with the HSSI Program to provide just such an evaluation of material from the wall of the pressure vessel from the JPDR. The JPDR was a small BWR that began operation in 1963. It operated until 1976, accumulating {approximately}17,000 h of operation, of which a little over 14,000 h were with the original 45-MWTh core, and the remaining fraction, late in life, with an upgraded 90-MWTh core. The pressure vessel of the JPDR, fabricated from A 302, grade B, modified steel with an internal weld overlay cladding of 304 stainless steel, is approximately 2 m ID and 73 mm thick. It was fabricated from two shell halves joined by longitudinal seam welds located 180{degrees} from each other. The rolling direction of the shell plates is parallel to the axis of the vessel. It operated at 273{degrees}C and reached a maximum fluence of about 2.3 x 10{sup 18} n/cm{sup 2} (> 1 MeV). The impurity contents in the base metal are 0.10 to 0.11% Cu and 0.010 to 0.017% P with a nickel content of 0.63 to 0.65%. Impurity contents of the weld metal are 0.11 to 0.14% Cu and 0.025 to 0.039% P with a nickel content of 0.59%.

  3. Stress Corrosion Cracking of Carbon Steel Weldments

    SciTech Connect

    POH-SANG, LAM

    2005-01-13

    An experiment was conducted to investigate the role of weld residual stress on stress corrosion cracking in welded carbon steel plates prototypic to those used for nuclear waste storage tanks. Carbon steel specimen plates were butt-joined with Gas Metal Arc Welding technique. Initial cracks (seed cracks) were machined across the weld and in the heat affected zone. These specimen plates were then submerged in a simulated high level radioactive waste chemistry environment. Stress corrosion cracking occurred in the as-welded plate but not in the stress-relieved duplicate. A detailed finite element analysis to simulate exactly the welding process was carried out, and the resulting temperature history was used to calculate the residual stress distribution in the plate for characterizing the observed stress corrosion cracking. It was shown that the cracking can be predicted for the through-thickness cracks perpendicular to the weld by comparing the experimental KISCC to the calculated stress intensity factors due to the welding residual stress. The predicted crack lengths agree reasonably well with the test data. The final crack lengths appear to be dependent on the details of welding and the sequence of machining the seed cracks, consistent with the prediction.

  4. Development of Steel Foam Materials and Structures

    SciTech Connect

    Kenneth Kremer; Anthony Liszkiewicz; James Adkins

    2004-10-20

    In the past few years there has been a growing interest in lightweight metal foams. Demands for weight reduction, improved fuel efficiency, and increased passenger safety in automobiles now has manufacturers seriously considering the use of metal foams, in contrast to a few years ago, when the same materials would have been ruled out for technical or economical reasons. The objective of this program was to advance the development and use of steel foam materials, by demonstrating the advantages of these novel lightweight materials in selected generic applications. Progress was made in defining materials and process parameters; characterization of physical and mechanical properties; and fabrication and testing of generic steel foam-filled shapes with compositions from 2.5 wt.% to 0.7 wt.% carbon. A means of producing steel foam shapes with uniform long range porosity levels of 50 to 60 percent was demonstrated and verified with NDE methods. Steel foam integrated beams, cylinders and plates were mechanically tested and demonstrated advantages in bend stiffness, bend resistance, and crush energy absorption. Methods of joining by welding, adhesive bonding, and mechanical fastening were investigated. It is important to keep in mind that steel foam is a conventional material in an unconventional form. A substantial amount of physical and mechanical properties are presented throughout the report and in a properties database at the end of the report to support designer's in applying steel foam in unconventional ways.

  5. Stainless steel recycle FY94 progress report

    SciTech Connect

    Imrich, K.J.

    1994-10-28

    The Materials Technology Section (MTS) of the Savannah River Technology Center (SRTC) was asked to demonstrate the practicality of recycling previously contaminated stainless steel components such as reactor heat exchanger heads, process water piping and slug buckets into 208 liters (55 gallon) drums and 2.8 cubic meter (100 ft{sup 3}) storage boxes. Radioactively contaminated stainless steel scrap will be sent to several industrial partners where it will be melted, decontaminated/cast into ingots, and rolled into plate and sheet and fabricated into the drums and boxes. As part of this recycle initiative, MTS was requested to demonstrate that radioactively contaminated Type 304L stainless steel could be remelted and cast to meet the applicable ASTM specification for fabrication of drums and boxes. In addition, MTS was requested to develop the technical basis of melt decontamination and establish practicality of using this approach for value added products. The findings presented in this investigation lead to the following conclusions: recycle of 18 wt% Cr-8 wt% Ni alloy can be achieved by melting Type 304 stainless steel in a air vacuum induction furnace; limited melt decontamination of the contaminated stainless steel was achieved, surface contamination was removed by standard decontamination techniques; carbon uptake in the as-cast ingots resulted from the graphite susceptor used in this experiment and is unavoidable with this furnace configuration. A new furnace optimized for melting stainless steel has been installed and is currently being tested for use in this program.

  6. The effects of laser welding parameters on the microstructure of ferritic and duplex stainless steels welds

    NASA Astrophysics Data System (ADS)

    Pekkarinen, J.; Kujanpää, V.

    This study is focused to determine empirically, which microstructural changes occur in ferritic and duplex stainless steels when heat input is controlled by welding parameters. Test welds were done autogenously bead-on-plate without shielding gas using 5 kW fiber laser. For comparison, some gas tungsten arc welds were made. Used test material were 1.4016 (AISI 430) and 1.4003 (low-carbon ferritic) type steels in ferritic steels group and 1.4162 (low-alloyed duplex, LDX2101) and 1.4462 (AISI 2205) type steels in duplex steels group. Microstructural changes in welds were identified and examined using optical metallographic methods.

  7. PEM fuel cell bipolar plate material requirements for transportation applications

    SciTech Connect

    Borup, R.L.; Stroh, K.R.; Vanderborgh, N.E.

    1996-04-01

    Cost effective bipolar plates are currently under development to help make proton exchange membrane (PEM) fuel cells commercially viable. Bipolar plates separate individual cells of the fuel cell stack, and thus must supply strength, be electrically conductive, provide for thermal control of the fuel stack, be a non-porous materials separating hydrogen and oxygen feed streams, be corrosion resistant, provide gas distribution for the feed streams and meet fuel stack cost targets. Candidate materials include conductive polymers and metal plates with corrosion resistant coatings. Possible metals include aluminium, titanium, iron/stainless steel and nickel.

  8. Chladni's patterns for random vibration of a plate.

    NASA Technical Reports Server (NTRS)

    Crandall, S. H.; Wittig, L. E.

    1972-01-01

    A typical Chladni pattern for pure tone excitation is shown. The aluminum plate used is clamped in a steel frame. The measured fundamental frequency is 13 Hz. The random vibration of a taut spring is discussed together with the random vibration of a thin plate and approximations for the modal sum. The Chladni pattern for wide band excitation applied at a certain point is shown together with the predicted distribution of mean square velocity as a function of the y coordinate of the plate and the experimentally measured distribution of mean square velocity as a function of y.

  9. SEISMIC EVALUATION OF ATYPICAL SPECIAL PLATE SHEAR WALLS

    SciTech Connect

    Mark J. Russell; Robert E. Spears; Ryan G. Kobbe

    2007-07-01

    The structure of a building undergoing a seismic reevaluation at the Idaho National Laboratory includes a number of steel plate walls and a roof liner which will act as shear diaphragms during an earthquake. Since the facility was designed and built long before such criteria were formulated, it is not surprising that these walls are not configured to meet all of the recently formulated requirements for such structures. To take advantage of this unusual structural feature, nonlinear analysis was used to ensure accurate modeling of the plate walls in a linear elastic seismic analysis of the full superstructure. The modeling was also used to establish the capacity of the plate.

  10. Chladni's patterns for random vibration of a plate.

    NASA Technical Reports Server (NTRS)

    Crandall, S. H.; Wittig, L. E.

    1972-01-01

    A typical Chladni pattern for pure tone excitation is shown. The aluminum plate used is clamped in a steel frame. The measured fundamental frequency is 13 Hz. The random vibration of a taut spring is discussed together with the random vibration of a thin plate and approximations for the modal sum. The Chladni pattern for wide band excitation applied at a certain point is shown together with the predicted distribution of mean square velocity as a function of the y coordinate of the plate and the experimentally measured distribution of mean square velocity as a function of y.

  11. 9. SEATING OF GIRDER SPAN AT SOUTH ABUTMENT. FABRICATOR'S PLATE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. SEATING OF GIRDER SPAN AT SOUTH ABUTMENT. FABRICATOR'S PLATE READS 'VIRGINIA BRIDGE COMPANY 1950,' ACCOMPANIED BY THE LOGO OF UNITED STATES STEEL. - George P. Coleman Memorial Bridge, Spanning York River at U.S. Route 17, Yorktown, York County, VA

  12. Chromium ion plating studies for enhancement of bearing lifetime

    NASA Technical Reports Server (NTRS)

    Davis, J. H.

    1982-01-01

    Six 440-C hardened stainless steel roller bearing test rods were ion plated with various chromium films of thicknesses from .2 microns to 7 microns. The thinner (approximately .2 microns) coating sample had 3 times the fatigue life of the unplated (standard) specimens. Contrastingly, the samples having thicker coatings (several microns) had short fatigue lives (about 3% of the unplated standard).

  13. 1. LOOKING NORTHEAST, SOUTH SIDE OF PLATE GIRDER BRIDGE WHICH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. LOOKING NORTHEAST, SOUTH SIDE OF PLATE GIRDER BRIDGE WHICH CARRIED THE INTERURBAN LINE ACROSS THE FOX RIVER. NOTE THE STEEL-FRAME SUPPORTS FOR THE CATENARY. - Illinois Traction System, Fox River Bridge, Spanning Fox River, Ottawa, La Salle County, IL

  14. Design of Fracture Fixation Plate for Necessary and Sufficient Bone Stress Shielding

    NASA Astrophysics Data System (ADS)

    Ramakrishna, Kotlanka; Sridhar, Idapalapati; Sivashanker, Sathiamoorthy; Khong, Kok Sun; Ghista, Dhanjoo N.

    The objective of treating the fractured bone is to achieve painless functioning of the bone and undisturbed healing at the fracture. Internal fixation by stiff bone-plate is one of the standard methods to achieve these objectives. Recently, there is considerable interest in the usage of compliant plates to enhance bone healing with reduced stress shielding. Herein, first an analytical solution is developed to determine screw forces in the bone-plate assembly that conforms the plate and the bone under bending load. Based on the analytical calculations, an optimal fixator plate selection criterion for necessary and sufficient stress shielding is proposed. Second, effectiveness of employing a non-homogeneous stiffness graded (SG) plate rather than a homogeneous stainless steel (SS) plate for stress shielding is investigated using a finite element method. It is found that stress shielding on bone by SG plate is less compared to SS plate.

  15. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  16. Nickel: makes stainless steel strong

    USGS Publications Warehouse

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  17. Williamson Polishing & Plating Site

    EPA Pesticide Factsheets

    Williamson Polishing & Plating Co. Inc. was a plating shop located in the Martindale-Brightwood neighborhood of Indianapolis. The facility conducted job shop polishing and electroplating services. The vacant site contains a 14,651-square-foot building.

  18. Growth Plate Fractures

    MedlinePlus

    ... the most widely used by doctors is the Salter-Harris system, described below. Type I Fractures These ... incidence of growth plate fractures peaks in adolescence. Salter-Harris classification of growth plate fractures. AAOS does ...

  19. Earth's Decelerating Tectonic Plates

    SciTech Connect

    Forte, A M; Moucha, R; Rowley, D B; Quere, S; Mitrovica, J X; Simmons, N A; Grand, S P

    2008-08-22

    Space geodetic and oceanic magnetic anomaly constraints on tectonic plate motions are employed to determine a new global map of present-day rates of change of plate velocities. This map shows that Earth's largest plate, the Pacific, is presently decelerating along with several other plates in the Pacific and Indo-Atlantic hemispheres. These plate decelerations contribute to an overall, globally averaged slowdown in tectonic plate speeds. The map of plate decelerations provides new and unique constraints on the dynamics of time-dependent convection in Earth's mantle. We employ a recently developed convection model constrained by seismic, geodynamic and mineral physics data to show that time-dependent changes in mantle buoyancy forces can explain the deceleration of the major plates in the Pacific and Indo-Atlantic hemispheres.

  20. Accelerated plate tectonics.

    PubMed

    Anderson, D L

    1975-03-21

    The concept of a stressed elastic lithospheric plate riding on a viscous asthenosphere is used to calculate the recurrence interval of great earthquakes at convergent plate boundaries, the separation of decoupling and lithospheric earthquakes, and the migration pattern of large earthquakes along an arc. It is proposed that plate motions accelerate after great decoupling earthquakes and that most of the observed plate motions occur during short periods of time, separated by periods of relative quiescence.

  1. Ultrasonic Spectroscopy of Stainless Steel Sandwich Panels

    NASA Technical Reports Server (NTRS)

    Cosgriff, Laura M.; Lerch, Bradley A.; Hebsur, Mohan G.; Baaklini, George Y.; Ghosn, Louis J.

    2003-01-01

    Enhanced, lightweight material systems, such as 17-4PH stainless steel sandwich panels are being developed for use as fan blades and fan containment material systems for next generation engines. In order to improve the production for these systems, nondestructive evaluation (NDE) techniques, such as ultrasonic spectroscopy, are being utilized to evaluate the brazing quality between the 17-4PH stainless steel face plates and the 17-4PH stainless steel foam core. Based on NDE data, shear tests are performed on sections representing various levels of brazing quality from an initial batch of these sandwich structures. Metallographic characterization of brazing is done to corroborate NDE findings and the observed shear failure mechanisms.

  2. Anodic Behaviour of High Nitrogen-Bearing Steel in PEMFC Environments

    SciTech Connect

    Wang, H.; Turner, J. A.

    2008-02-01

    High nitrogen-bearing stainless steels, AISI Type 201 and AL219, were investigated in simulated polymer electrolyte membrane fuel cell (PEMFC) environments to assess the use of these materials in fuel cell bipolar plate applications. Both steels exhibit better corrosion behavior than 316L steel in the same environments. Type 201 steel shows similar but lower interfacial contact resistance (ICR) than 316L, while AL219 steel shows higher ICR than 316L. X-ray photoelectron spectroscopy (XPS) analysis shows that the air-formed films on Type 201 and AL219 are composed of iron oxides, chromium oxide, and manganese oxide. Iron oxides dominate the composition of the air-formed film, specially the outer layer. Chromium oxide dominates passive films. Surface film thicknesses were estimated. The results suggest that high nitrogen-bearing stainless steels are promising materials for PEMFC bipolar plates.

  3. Plating Tank Control Software

    SciTech Connect

    Krafcik, John

    1998-03-01

    The Plating Tank Control Software is a graphical user interface that controls and records plating process conditions for plating in high aspect ratio channels that require use of low current and long times. The software is written for a Pentium II PC with an 8 channel data acquisition card, and the necessary shunt resistors for measuring currents in the millampere range.

  4. Obliquity along plate boundaries

    NASA Astrophysics Data System (ADS)

    Philippon, Mélody; Corti, Giacomo

    2016-12-01

    Most of the plate boundaries are activated obliquely with respect to the direction of far field stresses, as roughly only 8% of the plate boundaries total length shows a very low obliquity (ranging from 0 to 10°, sub-orthogonal to the plate displacement). The obliquity along plate boundaries is controlled by (i) lateral rheological variations within the lithosphere and (ii) consistency with the global plate circuit. Indeed, plate tectonics and magmatism drive rheological changes within the lithosphere and consequently influence strain localization. Geodynamical evolution controls large-scale mantle convection and plate formation, consumption, and re-organization, thus triggering plate kinematics variations, and the adjustment and re-orientation of far field stresses. These geological processes may thus result in plate boundaries that are not perpendicular but oblique to the direction of far field stresses. This paper reviews the global patterns of obliquity along plate boundaries. Using GPlate, we provide a statistical analysis of present-day obliquity along plate boundaries. Within this framework, by comparing natural examples and geological models, we discuss deformation patterns and kinematics recorded along oblique plate boundaries.

  5. Rotatable shear plate interferometer

    DOEpatents

    Duffus, Richard C.

    1988-01-01

    A rotatable shear plate interferometer comprises a transparent shear plate mounted obliquely in a tubular supporting member at 45.degree. with respect to its horizontal center axis. This tubular supporting member is supported rotatably around its center axis and a collimated laser beam is made incident on the shear plate along this center axis such that defocus in different directions can be easily measured.

  6. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  7. Microvoid Formation during Shear Deformation of Ultrahigh Strength Steels

    DTIC Science & Technology

    1989-01-01

    axial ....,e 0. 1 . and I and quasIstatc shear tests (iO AM. ESR . and VAR 4340 steeL the yield strength METALLURGICAL TRANSACTIONS A ’OUE20lA. JA...in high strength 4340 steel is nearly identical for both isothermal (quas- 11. BACKGROUND istatic) and adiabatic (dynamic) loading conditions. While...a 4340 steel Rc 52 plate (5.6 mm thick)I that underwent a localized deformation mode of failure during ballistic R=5.56 T impact. Note the white

  8. From flint to stainless steel: observations on surgical instrument composition.

    PubMed Central

    Kirkup, J.

    1993-01-01

    Man's failure to extract deeply embedded thorns and arrowheads, with bare hands and teeth, stimulated 'instrument substitutes' mimicking these appendages. Evidence from primitive communities suggest animal, plant and mineral items were employed, both before and after metal became the standard material of today's armamentarium. Changing surgical instrument composition has mirrored concurrent technology and manufacturing methods both of which are reviewed. Particular significance is accorded flint, bronze, crucible steel, thermal sterilisation, nickel-plate, stainless steel and disposable plastics. The paper is based on an exhibition From Flint to Stainless Steel on display at the College. Images Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 PMID:8215156

  9. Simple and Environmentally Friendly Fabrication of Superhydrophobic Alkyl Ketene Dimer Coated MALDI Concentration Plates

    NASA Astrophysics Data System (ADS)

    Romson, Joakim; Jacksén, Johan; Emmer, Åsa

    2017-08-01

    Here we present a method to manufacture peptide-concentrating MALDI-plates with alkyl ketene dimer (AKD) as a new superhydrophobic coating. The fabrication of the hydrophobic plates included application of AKD by airbrush, and negative contact printing to generate the concentration sites. Deposited sample droplets were contained within the prestructured sites, and self-adjusted onto the site if slightly misplaced. No AKD contamination was observed, and the plates could easily be cleaned and regenerated. The S/N values for four model peptides was about twice as high compared with a standard steel plate and a commercial concentration plate.

  10. Performance of electrocatalytic gold coating on bipolar plates for SO2 depolarized electrolyser

    NASA Astrophysics Data System (ADS)

    Santasalo-Aarnio, A.; Lokkiluoto, A.; Virtanen, J.; Gasik, M. M.

    2016-02-01

    One of the largest obstacles for SO2 depolarized electrolyser (SDE) commercialization is the material stability in rough operating conditions. In this work stainless steel bipolar plates have been coated with thin Au layer having bifunctional role: providing electrocatalytic surface for both electrode reactions and simultaneously improves the stainless steel support corrosion tolerance at the potential window of SDE. The stability and performance of the coated bipolar plates were tested in a bench-scale electrolyser set-up and the results indicate that these plates can be utilized as economic catalyst for SDE, moreover, they show corrosion resistance in SDE operation.

  11. METAL PLATING PROCESS

    DOEpatents

    Walker, D.E.; Noland, R.A.

    1958-08-12

    A process ts described for obtaining a closely bonded coating of steel or iron on uranium. The process consists of providing, between the steel and uramium. a layer of silver. amd then pressure rolling tbe assembly at about 600 deg C until a reduction of from l0 to 50% has been obtained.

  12. TMD-Based Structural Control of High Performance Steel Bridges

    NASA Astrophysics Data System (ADS)

    Kim, Tae Min; Kim, Gun; Kyum Kim, Moon

    2012-08-01

    The purpose of this study is to investigate the effectiveness of structural control using tuned mass damper (TMD) for suppressing excessive traffic induced vibration of high performance steel bridge. The study considered 1-span steel plate girder bridge and bridge-vehicle interaction using HS-24 truck model. A numerical model of steel plate girder, traffic load, and TMD is constructed and time history analysis is performed using commercial structural analysis program ABAQUS 6.10. Results from analyses show that high performance steel bridge has dynamic serviceability problem, compared to relatively low performance steel bridge. Therefore, the structural control using TMD is implemented in order to alleviate dynamic serviceability problems. TMD is applied to the bridge with high performance steel and then vertical vibration due to dynamic behavior is assessed again. In consequent, by using TMD, it is confirmed that the residual amplitude is appreciably reduced by 85% in steady-state vibration. Moreover, vibration serviceability assessment using 'Reiher-Meister Curve' is also remarkably improved. As a result, this paper provides the guideline for economical design of I-girder using high performance steel and evaluates the effectiveness of structural control using TMD, simultaneously.

  13. The Combinations of Thermal and Load Stresses for the Onset of Permanent Buckling in Plates

    NASA Technical Reports Server (NTRS)

    Zender, George W; Pride, Richard A

    1957-01-01

    A simple and practical method for evaluating the onset of permanent buckling in plates in the presence of combined thermal and compressive load stresses is outlined. A particular application of the method shows reasonable agreement with tests of 17-7 PH stainless-steel square tubes. The results indicate that the compressive load stress which the plate can support at the onset of permanent buckling is substantially reduced as the temperature difference of the plate and adjoining members increases.

  14. Experimental study of bolted connections using light gauge channel sections and packing plates at the joints

    NASA Astrophysics Data System (ADS)

    Kulkarni, Ravindra B.; Vaghe, Vishal M.

    2014-12-01

    Cold-formed structural members are being used more widely in routine structural design as the world steel industry moves from the production of hot-rolled section and plate to coil and strip, often with galvanized and/or painted coatings. Steel in this form is more easily delivered from the steel mill to the manufacturing plant where it is usually cold-rolled into open and closed section members. In the present experimental study, the use of packing plate at the joints in cold-formed channel sections may increase the load carrying capacity and also reduce the buckling of unconnected cold form channel steel plate at joints. The present study focuses on examining the experimental investigation to use mild steel as a packing plate with cold-formed channel sections by bolted connection at the joints and the connection subjected to axial tension. Series of tests are carried out with increase in the thickness of packing plate and results are observed and analyzed. Total Twelve experimental tests have been carried out on cold-formed channel tension members fastened with single as well as three numbers of bolts at the connection and from the observations the strength of the joint is increased by increasing the various thicknesses of packing plates and also the buckling of unconnected leg of channel specimen is reduced. It is analyzed by plotting the entire load versus elongation path, so that the behavior of the connection is examined.

  15. Malachite green photosensitive plates.

    PubMed

    Solano, C

    1989-08-15

    An experimental study of the behavior of malachite green sensitized plates was carried out. The transmittance variation of the irradiated plates was taken as a parameter. It has been observed that photoreduction in the malachite green plates is present only when ammonium dichromate is added to the plates. The introduction of external electron donors does not improve the photochemical reaction. It has been determined that malachite green molecules form a weak complex with the dichromate molecules and this complex can only be destroyed photochemically. This effect can explain the limited response of the malachite green dichromated plates.

  16. An improved plating process

    NASA Technical Reports Server (NTRS)

    Askew, John C.

    1994-01-01

    An alternative to the immersion process for the electrodeposition of chromium from aqueous solutions on the inside diameter (ID) of long tubes is described. The Vessel Plating Process eliminates the need for deep processing tanks, large volumes of solutions, and associated safety and environmental concerns. Vessel Plating allows the process to be monitored and controlled by computer thus increasing reliability, flexibility and quality. Elimination of the trivalent chromium accumulation normally associated with ID plating is intrinsic to the Vessel Plating Process. The construction and operation of a prototype Vessel Plating Facility with emphasis on materials of construction, engineered and operational safety and a unique system for rinse water recovery are described.

  17. Angular shear plate

    DOEpatents

    Ruda, Mitchell C [Tucson, AZ; Greynolds, Alan W [Tucson, AZ; Stuhlinger, Tilman W [Tucson, AZ

    2009-07-14

    One or more disc-shaped angular shear plates each include a region thereon having a thickness that varies with a nonlinear function. For the case of two such shear plates, they are positioned in a facing relationship and rotated relative to each other. Light passing through the variable thickness regions in the angular plates is refracted. By properly timing the relative rotation of the plates and by the use of an appropriate polynomial function for the thickness of the shear plate, light passing therethrough can be focused at variable positions.

  18. Controlling Hydrogen Embrittlement in Ultra-High Strength Steels

    DTIC Science & Technology

    2006-06-01

    H) can be co-deposited during plating and may enter the steel substrate .𔃽, 4 A post-plating baking process is frequently required to remove this...bias the results presented here. Determination of diffusible hydrogen concentration The Barnacle Electrode method was used to measure diffusible...extraction solution in the Barnacle cell. One hour prior to and during extraction, Ca(OH) 2 solution was deaerated continuously using N2. During

  19. Paper microzone plates.

    PubMed

    Carrilho, Emanuel; Phillips, Scott T; Vella, Sarah J; Martinez, Andres W; Whitesides, George M

    2009-08-01

    This paper describes 96- and 384-microzone plates fabricated in paper as alternatives to conventional multiwell plates fabricated in molded polymers. Paper-based plates are functionally related to plastic well plates, but they offer new capabilities. For example, paper-microzone plates are thin (approximately 180 microm), require small volumes of sample (5 microL per zone), and can be manufactured from inexpensive materials ($0.05 per plate). The paper-based plates are fabricated by patterning sheets of paper, using photolithography, into hydrophilic zones surrounded by hydrophobic polymeric barriers. This photolithography used an inexpensive formulation photoresist that allows rapid (approximately 15 min) prototyping of paper-based plates. These plates are compatible with conventional microplate readers for quantitative absorbance and fluorescence measurements. The limit of detection per zone loaded for fluorescence was 125 fmol for fluorescein isothiocyanate-labeled bovine serum albumin, and this level corresponds to 0.02 the quantity of analyte per well used to achieve comparable signal-to-noise in a 96-well plastic plate (using a solution of 25 nM labeled protein). The limits of detection for absorbance on paper was approximately 50 pmol per zone for both Coomassie Brilliant Blue and Amaranth dyes; these values were 0.4 that required for the plastic plate. Demonstration of quantitative colorimetric correlations using a scanner or camera to image the zones and to measure the intensity of color, makes it possible to conduct assays without a microplate reader.

  20. Multicolor printing plate joining

    NASA Technical Reports Server (NTRS)

    Waters, W. J. (Inventor)

    1984-01-01

    An upper plate having ink flow channels and a lower plate having a multicolored pattern are joined. The joining is accomplished without clogging any ink flow paths. A pattern having different colored parts and apertures is formed in a lower plate. Ink flow channels each having respective ink input ports are formed in an upper plate. The ink flow channels are coated with solder mask and the bottom of the upper plate is then coated with solder. The upper and lower plates are pressed together at from 2 to 5 psi and heated to a temperature of from 295 F to 750 F or enough to melt the solder. After the plates have cooled and the pressure is released, the solder mask is removed from the interior passageways by means of a liquid solvent.

  1. Influence of the osteosynthesis plate on ultrasound propagation in the bone

    PubMed Central

    Bezuti, Márcio Takey; Mandarano-Filho, Luiz Garcia; Barbieri, Giuliano; Mazzer, Nilton; Barbieri, Cláudio Henrique

    2014-01-01

    Objective: To analyze the influence of steel plates for osteosynthesis on the velocity of ultrasound propagation (VU) through the bone. Methods: The transverse coronal and sagittal velocity of ultrasound propagation underwater were measured on the intact bone and then on assemblies of the same bone with two types of osteosynthesis plates (DCP and semi tubular), fixed onto the dorsal side of the bones. The first arriving signal (FAS) was the ultrasound parameter used, taking the coronal and sagittal diameters as the distances to calculate velocity. Intergroup statistical comparisons were made at significance level of 1% (p<0.01). Results: Velocity was higher on the intact bones than on the bone-plate assemblies and higher for the semitubular than for the compression plates, although differences were not statistically significant for most comparisons (p=0.0132 to 0.9884), indicating that the steel plates do not interfere significantly with ultrasound wave propagation through the bone-plate assemblies. Conclusion: The velocity reduction effect was attributed to the greater reflection coefficient of the steel as compared to that of bone and water. Ultrasonometry can, thus, be used in the evaluation of healing of fractures fixed with steel plates. Experimental Study. PMID:25328436

  2. High Strength, Weldable Precipitation Aged Steels

    NASA Astrophysics Data System (ADS)

    Wilson, Alexander D.

    1987-03-01

    The family of plate steels represented by ASTM Specification A7101 is finding increasing applications. These low carbon, Cu-Ni-Cr-Mo-Cb, copper precipitation hardened steels have been identified by a number of designations over the years. During early development in the late 1960's and first commercial production in 1970, the steels were known as IN-787 (trademark of International Nickel Company).2 ASTM specifications were subsequently developed for structural (A710) and pressure vessel (A736) applications over ten years ago. More recent interest and application of this family of steels by the U.S. Navy has lead to development of a military specification MIL-S-24645 (SH),3 also initially known as "HSLA-80." Significant tonnage is being produced for the U.S. Navy as a replacement for HY80 (MIL-S-16216) in cruiser deck, bulkhead and hull applications.4 In these applications, the enhanced weldability and requirement of no preheat at this high strength and toughness level has been the main motivation for its use. Over the past 15 years, A710 type steels have also been used in a variety of applications, including off-shore platforms, pressure vessels, arctic linepipe valves and off-highway mining truck frames.

  3. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  4. Welding Rustproof Steels

    NASA Technical Reports Server (NTRS)

    Hoffmann, W

    1929-01-01

    The following experimental results will perhaps increase the knowledge of the process of welding rustproof steels. The experiments were made with two chrome-steel sheets and with two chrome-steel-nickel sheets having the composition shown in Table I.

  5. PLATE WAVE RESONANCE WITH AIR-COUPLED ULTRASONICS

    SciTech Connect

    Bar, H. N.; Dayal, V.; Barnard, D.; Hsu, D. K.

    2010-02-22

    Air-coupled ultrasonic transducers can excite plate waves in metals and composites. The coincidence effect, i.e., the wave vector of plate wave coincides with projection of exciting airborne sound vector, leads to a resonance which strongly amplifies the sound transmission through the plate. The resonance depends on the angle of incidence and the frequency. In the present study, the incidence angle for maximum transmission (theta{sub max}) is measured in plates of steel, aluminum, carbon fiber reinforced composites and honeycomb sandwich panels. The variations of (theta{sub max}) with plate thickness are compared with theoretical values in steel, aluminum and quasi-isotropic carbon fiber composites. The enhanced transmission of air-coupled ultrasound at oblique incidence can substantially improve the probability of flaw detection in plates and especially in honeycomb structures. Experimental air-coupled ultrasonic scan of subtle flaws in CFRP laminates showed definite improvement of signal-to-noise ratio with oblique incidence at theta{sub max}.

  6. DESI focal plate mechanical integration and cooling

    NASA Astrophysics Data System (ADS)

    Lambert, A. R.; Besuner, R. W.; Claybaugh, T. M.; Silber, J. H.

    2016-08-01

    The Dark Energy Spectroscopic Instrument (DESI) is under construction to measure the expansion history of the Universe using the Baryon Acoustic Oscillation technique[1]. The spectra of 40 million galaxies over 14000 sq. deg will be measured during the life of the experiment. A new prime focus corrector for the KPNO Mayall telescope will deliver light to 5000 fiber optic positioners. The fibers in turn feed ten broad-band spectrographs. This paper describes the mechanical integration of the DESI focal plate and the thermal system design. The DESI focal plate is comprised of ten identical petal assemblies. Each petal contains 500 robotic fiber positioners. Each petal is a complete, self-contained unit, independent from the others, with integrated power supply, controllers, fiber routing, and cooling services. The major advantages of this scheme are: (1) supports installation and removal of complete petal assemblies in-situ, without disturbing the others, (2) component production, assembly stations, and test procedures are repeated and parallelizable, (3) a complete, full-scale prototype can be built and tested at an early date, (4) each production petal can be surveyed and tested as a complete unit, prior to integration, from the fiber tip at the focal surface to the fiber slit at the spectrograph. The ten petal assemblies will be installed in a single integration ring, which is mounted to the DESI corrector. The aluminum integration ring attaches to the steel corrector barrel via a flexured steel adapter, isolating the focal plate from differential thermal expansions. The plate scale will be kept stable by conductive cooling of the petal assembly. The guider and wavefront sensors (one per petal) will be convectively cooled by forced flow of air. Heat will be removed from the system at ten liquid-cooled cold plates, one per petal, operating at ambient temperature. The entire focal plate structure is enclosed in an insulating shroud, which serves as a thermal barrier

  7. GOLD PLATING PROCESS

    DOEpatents

    Seegmiller, R.

    1957-08-01

    An improved bath is reported for plating gold on other metals. The composition of the plating bath is as follows: Gold cyanide from about 15 to about 50 grams, potassium cyanide from about 70 to about 125 grams, and sulfonated castor oil from about 0.1 to about 10 cc. The gold plate produced from this bath is smooth, semi-hard, and nonporous.

  8. Plating methods, a survey

    NASA Technical Reports Server (NTRS)

    Berkowitz, J. B.; Emerson, N. H.

    1972-01-01

    Results are presented of a comprehensive search of the literature available, much of which has been generated by the research centers of NASA and its contractors, on plating and coating methods and techniques. Methods covered included: (1) electroplating from aqueous solutions; (2) electroplating from nonaqueous solutions; (3) electroplating from fused-salt baths; (4) electroforming; (5) electroless plating, immersion plating, and mirroring; (6) electroplating from gaseous plasmas; and (7) anodized films and conversion coatings.

  9. White-Etching Matter in Bearing Steel. Part I: Controlled Cracking of 52100 Steel

    NASA Astrophysics Data System (ADS)

    Solano-Alvarez, W.; Bhadeshia, H. K. D. H.

    2014-10-01

    Although most of the research performed in bearing steel metallurgy aims to prevent crack nucleation and propagation, some applications require the exact opposite in order to study the role that disconnected surfaces inside the bulk material play when load is applied, or when fluids entrapped in surface cracks propagate tensile stresses or exacerbate corrosion. Four heat treatments have been designed to create controlled arrays of crack types and distributions in quenched and untempered steel normally used in the manufacture of bearings. The varieties of cracks studied include sparsely distributed martensite-plate cracks, fine-grain-boundary cracks, abundant martensite-plate cracks, and surface cracks. The intention was to create samples which can then be subjected to appropriate mechanical testing so that phenomena such as the appearance of "white-etching areas" or "white-etching cracks," crack-lubricant interactions, or hydrogen trapping can be studied further.

  10. PLATES WITH OXIDE INSERTS

    DOEpatents

    West, J.M.; Schumar, J.F.

    1958-06-10

    Planar-type fuel assemblies for nuclear reactors are described, particularly those comprising fuel in the oxide form such as thoria and urania. The fuel assembly consists of a plurality of parallel spaced fuel plate mennbers having their longitudinal side edges attached to two parallel supporting side plates, thereby providing coolant flow channels between the opposite faces of adjacent fuel plates. The fuel plates are comprised of a plurality of longitudinally extending tubular sections connected by web portions, the tubular sections being filled with a plurality of pellets of the fuel material and the pellets being thermally bonded to the inside of the tubular section by lead.

  11. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... section, plates, forgings, forged and rolled fittings, and rolled and forged bars and shapes used in the... temperatures under §§ 154.174(b) and 154.176(b). (b) for a minimum temperature, determined under §§ 154,174(b... that minimum temperature. (c) If a steel grade that is not listed in Table 1 has the...

  12. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... section, plates, forgings, forged and rolled fittings, and rolled and forged bars and shapes used in the... temperatures under §§ 154.174(b) and 154.176(b). (b) for a minimum temperature, determined under §§ 154,174(b... that minimum temperature. (c) If a steel grade that is not listed in Table 1 has the...

  13. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... section, plates, forgings, forged and rolled fittings, and rolled and forged bars and shapes used in the... temperatures under §§ 154.174(b) and 154.176(b). (b) for a minimum temperature, determined under §§ 154,174(b... that minimum temperature. (c) If a steel grade that is not listed in Table 1 has the...

  14. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... section, plates, forgings, forged and rolled fittings, and rolled and forged bars and shapes used in the... temperatures under §§ 154.174(b) and 154.176(b). (b) for a minimum temperature, determined under §§ 154,174(b... that minimum temperature. (c) If a steel grade that is not listed in Table 1 has the...

  15. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... section, plates, forgings, forged and rolled fittings, and rolled and forged bars and shapes used in the... temperatures under §§ 154.174(b) and 154.176(b). (b) for a minimum temperature, determined under §§ 154,174(b... that minimum temperature. (c) If a steel grade that is not listed in Table 1 has the...

  16. Computer program simplifies selection of structural steel columns

    NASA Technical Reports Server (NTRS)

    Vissing, G. S.

    1966-01-01

    Computer program rapidly selects appropriate size steel columns and base plates for construction of multistory structures. The program produces a printed record containing the size of a section required at a particular elevation, the stress produced by the loads, and the allowable stresses for that section.

  17. Building No. 392, interior overview with welding stalls and steel ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Building No. 392, interior overview with welding stalls and steel plate floor, view facing west-southwest - U.S. Naval Base, Pearl Harbor, Marine Railway No. 1 Accessories House & Apprentice Welding School, Additions, Intersection of Avenue B & Sixth Street, Pearl City, Honolulu County, HI

  18. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-02

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  19. Methods of forming steel

    DOEpatents

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  20. Effects of wear-resistant coatings on the fatigue strength of 4340 steel

    SciTech Connect

    Duffy, E.R.

    1998-12-31

    For applications using 4340 steel where hardened surfaces are required in a marine environment, surface coatings are necessary. Coatings that resist corrosion and provide wear resistance generally degrade the fatigue performance of the substrate metal. Shot peening before plating was ineffective in preventing a loss of fatigue life of plated steel bars compared to bare steel test bars which were not shot peened. The maximum residual compressive strength produced by shot peening was measured and was less than the maximum applied tensile stress in fatigue. As-plated electroless nickel has poor sliding wear resistance compared to either electroplated nickel or chromium in sliding wear at a contact stress of 37 Mpa. The tensile strength decreased in proportion to the volume fraction of coating applied to the steel substrate.